AeroElectric-Archive.digest.vol-ch

August 03, 2003 - August 11, 2003



      
      
      >
      > Bob, any ideas about a cheap/easy solution to the problem of leaving the
      > master on and running down the battery?  I just did it today, and it's a
      pain in
      > th posterior. Like many homebuilts, my RV-8A  has toggle switches for the
      > master and L mag/elect. ignition, so it's easy to forgot to flip the master
      off
      > (for me at least).
      >
      > Avtek has a nice unit called the "1st Alert" but it's kinda pricy at $160.
      > It's main job is to alert you to a bad alternator, broken alternator belt,
      etc.,
      > but any negative flow from the battery makes the panel light flash.
      >
      > Another question is do you have any suggestions or recommendations for an
      > externally mounted power plug to be used to jump start an a/c with low
      battery?
      >
      >
      > Walt Shipley   RV-8A
      >
      >
      
      
      
________________________________________________________________________________
From: "Peter Laurence" <plaurence@the-beach.net>
Subject: Re: Master Switch Warning Light/buzzer
Date: Aug 03, 2003
Geery can tou give more details? Brand part # etc. Peter > > Walt Hi! > > > Another question is do you have any suggestions or recommendations for an > > externally mounted power plug to be used to jump start an a/c with low > > battery? > > I've fitted a Aux. Power on port side of Aircraft viewable from P1 seat. > > It's from a Race Car shop. Based around lightweight Plastic Socket with > matching input Plug with pullout handle. 2 versions. 50A and 175 Amp > > Will carry 'jump' leads in A/C so whenever onboard power feels lazy I can > get a jump start from just about any 12V device. I went for 50Amp. > > Cost about $25 for 50A and $40 for 175A > > > Gerry > > ________________________________________________________________________________
Date: Aug 03, 2003
From: Finn Lassen <finnlassen(at)netzero.net>
Subject: Re: Cell phone interference with avionics.
Sure, if you have the cell phone only 10 inches away from the equipment! So it really only applies to using a cell phone in the cockpit. Also note that the test was "simulated" not actual cellphones. Finn Miles Simon wrote: > > >The U.K. C.A.A. have published the results of their experiments of the >effects of cell phone usage on avionics in aircraft. The report is at : > >http://www.caa.co.uk/docs/33/CAPAP2003_03.PDF > >In summary, the report says that cell phones do affect avionics. > > >Simon Miles, >Europa XS. > > > > ________________________________________________________________________________
Date: Aug 03, 2003
Subject: Re: Master Switch Warning Light/buzzer
From: Gerry Holland <gnholland(at)onetel.com>
> <plaurence@the-beach.net> > Can you give more details? Yes. > Brand part # etc. The Product comes from : Anderson Power Products URL - http://www.andersonpower.com/products/mp/sb.html For direct communications to establish Suppliers: customerservice(at)andersonpower.com The Company is based in USA in Sterling MA. I used the 50 Amp version (SB50) and it's accessed via a small hinged Panel in the rear of Top Engine Cowling. It can be ordered with a RED 'T' Handle for ease of location and detachment. I was looking for something light as the Piper and other Starter Trolley type connectors are quite heavy and more difficult to locate due to size and depth. The Company manufactures Units or 'pairs' up to 700A so my guess is something in the range will fit. Regards Gerry Gerry Holland Europa 384 G-FIZY +44 7808 402404 gnholland(at)onetel.com ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Master Switch Warning Light/buzzer
Date: Aug 03, 2003
I have my Grand Rapids engine monitor on the master buss. The general warning light will illuminate before and after running the engine to warn of low oil pressure as well as master switch on. - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com 2003 - The year of flight! > -----Original Message----- > From: RVEIGHTA(at)aol.com [mailto:RVEIGHTA(at)aol.com] > Sent: Sunday, August 03, 2003 3:35 AM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Master Switch Warning Light/buzzer > > > > Bob, any ideas about a cheap/easy solution to the problem of > leaving the > master on and running down the battery? I just did it today, > and it's a pain in > th posterior. Like many homebuilts, my RV-8A has toggle > switches for the > master and L mag/elect. ignition, so it's easy to forgot to > flip the master off > (for me at least). > > Avtek has a nice unit called the "1st Alert" but it's kinda > pricy at $160. > It's main job is to alert you to a bad alternator, broken > alternator belt, etc., > but any negative flow from the battery makes the panel light flash. > > Another question is do you have any suggestions or > recommendations for an > externally mounted power plug to be used to jump start an a/c > with low battery? > > > Walt Shipley RV-8A ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Shielding the tach lead (lasar noise)
Date: Aug 03, 2003
Suggestions: Can you borrow another Lasar and swap? Can you record the sound and post it on the web? Radiated noise? Can you use the handheld to find the source more precisely? (The antenna points to the source, and you can make remote antennas as search probes). What happens to the noise if you spray water on the prop, the wheels, other places?. Have you considered just bad spark plug wires? Is the Lasar ground good? Regards, Eric M. Jones ________________________________________________________________________________
Date: Aug 03, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Rotax regulator question
><Gilles.Thesee@ac-grenoble.fr> > > >Bob, > >Thanks again for all your answers about the Rotax rectifier-regulator. >I understand it is a standard design. >Here is a question that has been nagging me : >There have been insistant rumors in our area about destroying the >regulator by disconnecting it from the battery while the engine is >running. >Our project is wired according to fig Z16 (out of memory), with dual >batteries and ABMM, and includes a 22000 F capacitor. >COULD switching off the the master switch do any harm to the >regulator ? Same thing for the operation of the over voltage crowbar >protection ? >Or can the presence of the capacitor provide some means of protection ? You got me. Without knowing specifics of components used in their product (voltage ratings in particular) it is difficult to tell. Given that the product has a DEMONSTRATED lack of head-room for cooling, it is reasonable to be skeptical of other aspects of their design. I suspect this product has roots in the snowmobile market; never operated in less than 10C weather. Further, single key-switch operations for the whole system were acceptable to the customer and operating conditions for the machine. The unloaded voltage of the PM alternator may be well above 50 volts at max RPM. This suggests some vulnerability to a design that was never intended to withstand that kind of stress. If the gizmo is properly designed, it SHOULD simply shut down when bus voltage is removed from the "C" terminal and be quite comfortable with anything that the PM alternator might throw at it. We have no way of knowing if the original designer had this in mind . . . Rotax's lame protestation about not wiring their product like most airplane drivers like to wire them suggest that they KNOW this wasn't part of the original design -OR- they've had some failures and truly don't know why. It's the later condition that stimulates most stupid service bulletins . . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 03, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Master Switch Warning Light/buzzer
> >Bob, any ideas about a cheap/easy solution to the problem of leaving the >master on and running down the battery? I just did it today, and it's a >pain in >th posterior. Like many homebuilts, my RV-8A has toggle switches for the >master and L mag/elect. ignition, so it's easy to forgot to flip the >master off >(for me at least). > >Avtek has a nice unit called the "1st Alert" but it's kinda pricy at $160. >It's main job is to alert you to a bad alternator, broken alternator belt, >etc., >but any negative flow from the battery makes the panel light flash. I like the single pole, double throw oil pressure switch wired to operate a low-oil pressure light and small buzzer when the engine is shut down and EITHER the E-BUS ALT FEED or DC MASTER switch is ON. This doesn't need to be a loud buzzer . . . just enough to let you know that the system is powered up. The other switch pole controls hour meter driven by battery bus. See: http://216.55.140.222/pps/Engine/Oil_P_Warn.pdf >Another question is do you have any suggestions or recommendations for an >externally mounted power plug to be used to jump start an a/c with low >battery? see http://www.aeroelectric.com/articles/grndpwr.pdf Bob . . . ________________________________________________________________________________
From: "Duncan McBride" <duncanmcbride(at)comcast.net>
Subject: Re: Shielding the tach lead
Date: Aug 03, 2003
The IVO is the ground adjustable version. I'll save this suggestion in case that's the problem. Thanks, Duncan ----- Original Message ----- From: "mailbox bob at mail.flyboybob.com" <bob(at)flyboybob.com> Subject: RE: AeroElectric-List: Shielding the tach lead mail.flyboybob.com" > > Duncan, > > Is your prop the in flight adjustable version IVO prop? If so you could use > a S700-2-70 DPDT (on)-on-(on) switch and wire both leads to ground in the > center position. This would give you a positive ground for the prop at all > times. You might try opening the prop circuit breaker and grounding both > prop brushes directly to the engine. If this eliminates the noise then you > could proceed to getting the S700-2-70 switch installed. If your prop is > only ground adjustable and your testing tells you this is a static problem > you could order one slip ring/brush set form IVO and set up a prop ground by > using half of the in flight adjustable prop's electrical slip ring set and > connect it to ground. > > Happy hunting, hope you kill this one soon! > > Regards, > > Bob Lee > ______________________________ > N52BL KR2 Suwanee, GA 30024 > 91% done only 51% to go! > Phone/Fax: 770/844-7501 > mailto:bob(at)flyboybob.com > http://flyboybob.com > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of David > Carter > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Shielding the tach lead > > > > > Duncan, > > Don't miss Bob's point about P static (P is for "precipitation static" which > in my experience is "cloud/crystal ice particles static"). Don't get hung > up on "precipitation" - just think "static electricity buildup" from prop > blades rubbing through the air and building up a charge on the blades, and > it not having a path to ground or into the plane and out the static > dischargers > - Ask the IVO prop folks or check your wiring info to see if you are > supposed to have anything akin to a "grounding strap" that will carry static > from the whirling prop to the stationary airframe (fiberglas plane or > aluminum? - I forget what you said earlier). > - In the absence of an "engineered discharge path" as above, then the > static will build up until it has enough voltage built up to jump the first > small gap it can "find" - at which point it jumps the small gap, making a > spark - and noise - and does this faster as your prop rpm increases - so is > related to rpm, but not to ignition noises, as you have correctly observed > already. > > In the A-7, we had to put bonding straps in strategic places to assure an > unbroken path for static from nose to tail to stop the electricity from > jumping from one big aluminum panel to the next on its journey from nose to > tail. After that fix, we could talk to each other in a formation and to > folks on the ground when we were flying throught cirrus or stratus at 20,000 > feet or so. > > If you are getting this on the ground, stationary, then static discharge > wicks on the tail feathers are not going to get rid of it. If, in fact, you > are getting static discharge noise from your plastic prop, then, for test > purposes, you might have to try running a ground wire from the engine just > aft of the prop. If we are at all close to the cause, you might have to put > at least a temporary "slip ring" or "wiper" (something springy on the front > of the engine case that will rub on some metal part of the prop and give the > static a "quiet path" off the prop onto the engine case and thence to > ground. > - If that eliminates the noise, then you and the prop manufacturer will > have a prototype to the prop maker's solution to HIS noise problem. > - Or, thinking a bit more out of the box, put static discharger wicks > on each tip of the prop blades! I wonder how long they will last? And I > wonder how you can attach them without destroying or degrading the integrity > of your prop? > > David Carter > > ----- Original Message ----- > From: "Duncan McBride" <duncanmcbride(at)comcast.net> > To: > Subject: Re: AeroElectric-List: Shielding the tach lead > > > > > > > OK great, some stuff to try. I'll walk around with the engine at idle and > > see if the handheld picks up more noise anyplace. I'll get the guys at > the > > field to keep me from walking into the prop... and I have a fuel shutoff > > so I'll disconnect the p-leads and see about that. > > > > The prop is a three-blade IVO lightweight, carbon over foam with the > > stainless tape leading edge protectors. It was purchased new and has just > > less than 70 hours, no problems with it. This is the one that has the > metal > > rods going down each blade that you torque to adjust the pitch. They are > > torqued by cams in the hub - there could be metal working against metal > but > > I don't know how that wouldn't reveal itself in more evident fashion. > I'll > > watch it at night > > > > Thanks, > > Duncan > > > > ----- Original Message ----- > > From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > > To: > > Subject: Re: AeroElectric-List: Shielding the tach lead > > > > > > > > > > > > > > > > > > > > >I just got back from the field. When I disconnected the tach leads the > > > >noise was the same. So I guess shielding the tach wire to the EIS > won't > > > >help. > > > > > > reasonable deduction . . . > > > > > > >I say white noise because it is a steady-state sort of noise, but it > > > >is distinctively crackly. The volume goes up with engine rpm, the pitch > > > >doesn't go up with rpm so much as the sound just becomes a more > smoother > > > >rasp, but louder. > > > > > > > > > > Pulling the circuit breaker for the alternator has no > > > >effect. > > > > > > Good data point . . . > > > > > > > And just today I tried a handheld (totally separate, battery > > > >powered, rubber duck) and I get a slightly different version of the > same > > > >noise - not quite as loud, but related to engine rpm in intensity and > > > >somewhat in pitch. > > > > > > Okay, it's radiated noise. NOT conducted. > > > > > > > > > >Because the 760 exhibits the noise when separated from the bus, and I > get > > > >the same noise with a handheld, can I try to zero in on the source by > > > >playing with the handheld? > > > > > > That might be helpful . . . > > > > > > > Should I test the 22,000 mfd smoothing > > > >capacitor? > > > > > > If the noise is still there with the alternator off, > > > then it has nothing to do with the smoothing capacitor. > > > > > > > How would I go about finding the source of the noise? > > > > > > Do you have a fuel shut off . . . can you kill the > > > engine without access to ignition wires? If so, disconnect > > > "p-lead" wires at the engine. If noise is still there, > > > then something else is generating it and it's related > > > to engine operation. Volume goes up with RPM but not > > > so much in perceived pitch . . . what kind of prop do > > > you have. Composite? Plastic? I'm stretching here but > > > we might have a p-static thing. Observe prop in total > > > darkness and after dark adapting your eyes for ten minutes > > > or so . . . can you "see" the prop? > > > > > > Bob . . . > > > > > > > > > > Until now > > > >I just wanted to find a work around. Now, I want to find it, and kill > > it. > > > >It's beginning to cut into my good times. > > > > > > > >Thanks, > > > >Duncan > > > > > > > > > > > >----- Original Message ----- > > > >From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > > > >To: > > > >Subject: Re: AeroElectric-List: Shielding the tach lead > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >I'll try to address your points in order > > > > > > > > > > > >Sine wave low frequency tach signal? I'm looking at the Rotax 912 > > > > > >installation manual and the specs for the rev-counter are one pulse > > per > > > > > >revolution. The graphs on the documentation show a pretty sharp > > spike of > > > >at > > > > > >least 5 volts at a load of 100 ohms and 75 volts at 100 kohms when > at > > > >5000 > > > > > >rpm. The German translation is a little vague - there are two > graphs > > for > > > > > >the 6000rpm oscillograms - one shows peak voltage at about 7V and > the > > > >other > > > > > >about 75V. Who knows? I thought I would at least disconnect the > > leads > > > >at > > > > > >the engine, fire it up and see if the noise goes away. If it does > > I'll > > > >hook > > > > > >up some shielded wire (or bolt up some conduit, what the hell) > > > > > > > > > > Hmmm . . . different tach than the one I'm familiar with. > > > > > Last one I looked at was on an ultra-light hangared at > > > > > our airport. It ran the tach from ac off the "lighting coil". . > . > > > > > > > > > > > > > > > >As to who is hearing the noise, I am in my headphones for sure. It > is > > > > > >present when the radio and headphone connections are completely > > isolated > > > > > >from the aircraft and the radio is powered with a battery as you > > > >suggested. > > > > > >The 760 is grounded through the panel mounting screws, so I used > > nylon > > > > > >mounting screws and confirmed that it was not grounded. None of > the > > > > > >headphone jacks or PTT leads were grounded, and the PTT switch lead > > went > > > > > >back to the test battery, not the aircraft ground. When I had the > > 760 > > > > > >intercom feature hooked up, I did hear the noise when the intercom > > PTT > > > >was > > > > > >pushed, so the problem is not exclusive to transmitting. Now I > have > > a > > > > > >Sigtronics Portable (powered by the internal 9-volt battery) hooked > > up to > > > > > >the 760. When the transmit PTT is pushed I hear the very same > noise > > > >through > > > > > >the intercom, whether it is turned on or not. However, when not > > > > > >transmitting and just the VOX squelch is broken on the intercom, I > do > > not > > > > > >hear the noise. I had the intercom converted to the high noise > > version > > > >and > > > > > >I'm using Oregon Aero mic muffs on the headsets - this is working > > pretty > > > > > >well, though the Twinstar cockpit is pretty noisy. > > > > > > > > > > > > > > > >I once thought that only I was hearing the noise and that other > > planes or > > > > > >the ground were not hearing it. That seems to have been > inaccurate, > > > > > >prompted by the report of a pilot who heard me in the pattern when > > the > > > > > >engine was idling. Subsequent tests confirm the transmission at > > > >significant > > > > > >power settings includes the raspy white-like noise. > > > > > > > > > > "white-like"? The electronic community would define a "white > > noise" > > > > > as a rushing sound, not unlike a huge waterfall heard from afar. > > If > > > > > your noise source is related to ignition, it's a very low > > frequency > > > > > popping noise, perhaps one or two pulses per revolution and its > > > > > frequency goes up and down exactly tracking engine RPM. > > > > > > > > > > If there is a "white-like" noise associated with this problem, > > > > > it's unlikely to be associated with the ignition system. If you > > > > > turn the alternator off, does the noise go away? Can you hear > > > > > the noise on a hand held receiver in close proximity to the > > airplane? > > > > > > > > > > Bob . . . > > > > > > > > > > > > > > > > > > > > > > > > Bob . . . > > > > > > -------------------------------------------- > > > ( Knowing about a thing is different than ) > > > ( understanding it. One can know a lot ) > > > ( and still understand nothing. ) > > > ( C.F. Kettering ) > > > -------------------------------------------- > > > > > > > > > > > > ________________________________________________________________________________
From: "Duncan McBride" <duncanmcbride(at)comcast.net>
Subject: Re: Shielding the tach lead (lasar noise)
Date: Aug 03, 2003
Hey, I appreciate the help trying to zero in on the noise and I do want to learn what's going on - I may have to ask some dumb questions, so bear with me. I don't know if Lasar is an acronym or the name of something - what is that? I can probably record the noise from the audio out of the intercom, I'll try to do that but it may take a week or two. Next trip I will walk around the plan with the handheld to see if the noise varies, and where it is stronger. I will also try the water trick to see if that changes anything. I also considered the spark leads. It's a brand new engine with 70 hours. I asked the guys at Lockwood if I should try shielding the spark leads and they said no. Then again, they said to shield the tach lead. I need to call them and tell them disconnecting the tach lead had no effect on the noise. Maybe they have something else to try. Tell me where my Lasar is and I'll ground it ;<) Thanks, Duncan ----- Original Message ----- From: "Eric M. Jones" <emjones(at)charter.net> Subject: AeroElectric-List: Shielding the tach lead (lasar noise) > > Suggestions: > > Can you borrow another Lasar and swap? > Can you record the sound and post it on the web? > Radiated noise? Can you use the handheld to find the source more precisely? > (The antenna points to the source, and you can make remote antennas as search probes). > What happens to the noise if you spray water on the prop, the wheels, other places?. > Have you considered just bad spark plug wires? > Is the Lasar ground good? > > Regards, > Eric M. Jones > > ________________________________________________________________________________
Date: Aug 03, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Cell phone interference with avionics.
> >Sure, if you have the cell phone only 10 inches away from the equipment! >So it really only applies to using a cell phone in the cockpit. >Also note that the test was "simulated" not actual cellphones. Most RFI/EMI testing is "simulated" in that potentially antagonistic stimulus is produced by calibrated test equipment. This is the "repeatable experiment" foundation upon which the best practices and standards are built. With just a quick look through the test, I note that fields up to 50 v/meter are cited. This is a HUGE signal compared to what I believe a cell phone is capable of. The whole idea behind "cells" covered by many stations on short towers was to promote useful performance from a hand-held device that runs from a 3 volt battery powered transmitter that runs perhaps 100 milliwatts! The signal from your comm transmitter is on the order of 10 - 50x that of the cell phone. Pulsed energy from the transponder is 100-300x that of a cell phone. You routinely fly within perhaps a mile of an FM or TV transmitter station with beam carrier strengths on the order of hundreds of kilowatts. We know that Chicken Little got hit on the head with an acorn and deduced that the sky was falling. Keep in mind that the charter for a vast majority of bureaucratic institutions is to be harbingers of doom. In other words, you NEVER see a publication that says "go out to do this and that, have fun and don't worry about thus and such" . . . EVERY bureaucratic publication must (by the very nature of the organization that produces it) paint a worrisome picture even if it defies common sense. So just 'cause we get hit on the head with a doom-n-gloom document published by an official sounding institution doesn't mean the probability for crash-n-burn goes up 100x when the cell phone rings. Do your own real-life experiment. In a relaxed and thoughtful situation, see if your cell phone produces any observable effects upon gizmos in your cockpit. Do the SAME THING with hand held transceivers and other panel mounted radiant energy sources. We deal routinely with system integration testing of all gizmos we plan to use. If you consider your cell phone to be a part of cockpit equipment, then the task for deducing suitability to task is no different than for any other piece of equipment. Suppose your cell phone DOES produce some wiggle in an instrument . . . what's the likelihood that you're going to be tracking the ILS in an approach to minimums and whip out the cell phone to order pizza? Okay, suppose you're on short final to the sod at Podunk International and you want to buzz uncle Joe to come pick you up. Does it matter if other cockpit mounted stuff finds something objectionable about the cell phone? Bottom line is that as OBAM aircraft builders and users we're both free and obligated to deduce for ourselves the suitability AND operating rules for ANYTHING we choose to carry on board the aircraft. In spite of the published results of anyone claiming risk to life, limb and aircraft, it's not difficult to do. Publish the findings of your tests here on the AeroElectric-List as guidance for folks doing the REPEATABLE EXPERIMENT in their airplanes. Bob . . . ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: EFIS panel
Date: Aug 03, 2003
You must have missed Oshkosh...like me. 8-) Here are some starting points: For EFIS: http://www.dynonavionics.com http://www.grtavionics.com http://www.bluemountainavionics.com For EIS: http://www.advanced-control-systems.com/ Hope this helps, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Herbert Schmaderer" <herbert.schmaderer(at)aon.at> Subject: AeroElectric-List: EFIS panel > > Good morning friends! > I am new to this forum and seek the expertise of this group. I own a Pulsar kitplane with conventional instrumentaion. In a planed redesign I would like to fit modern electronic EFIS and EIS to the panel. Any suggestins regarding product and sources at reasonable prices? > regards > Herbert > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Shielding the tach lead (lasar noise)
Date: Aug 03, 2003
Duncan, I believe that Eric mixed your problem with mine. Lasar is a type of electronic ignition made by Unison. Alex Peterson Maple Grove, MN RV6-A N66AP 331 hours www.usfamily.net/web/alexpeterson > > Tell me where my Lasar is and I'll ground it ;<) > > Thanks, Duncan > > > Suggestions: > > > > Can you borrow another Lasar and swap? > > Can you record the sound and post it on the web? > > Radiated noise? Can you use the handheld to find the source more > precisely? > > (The antenna points to the source, and you can make remote > antennas > > as > search probes). > > What happens to the noise if you spray water on the prop, > the wheels, > other places?. > > Have you considered just bad spark plug wires? > > Is the Lasar ground good? > > > > Regards, > > Eric M. Jones > > ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: Aeroelectric-List: Knock Sensors
Date: Aug 03, 2003
Hello, I am building a turbo version of the 3 cyl, 1 liter Geo Metro engine. It uses an afternmarket computer for ignition & fuel control. I am looking for a panel mountable knock sensor that visually shows the level of detonation with a series of LED's. Anyone know of a resource for one? If not, how about a set of plans for one? If you're interested about the engine, you can check it out at http://www.geocities.com/ib2polish/ Go to "My Kolb" then "Engine" Thanks, Richard Swiderski ________________________________________________________________________________
From: "Jon Finley" <jon(at)finleyweb.net>
Subject: RE: Aeroelectric-List: Knock Sensors
Date: Aug 03, 2003
Hi Richard, One source is the unit made by MSD. It is Summit part number MSD-8964 on their site <http://www.summitracing.com/>. Jon Finley N90MG Q2 - Subaru EJ-22 DD - 454 Hrs. TT - 2 Hrs Engine Apple Valley, Minnesota http://www.FinleyWeb.net/default.asp?id=96 > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Richard Swiderski > Sent: Sunday, August 03, 2003 6:20 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: Aeroelectric-List: Knock Sensors > > > --> > > Hello, > > I am building a turbo version of the 3 cyl, 1 liter Geo > Metro engine. It uses an afternmarket computer for ignition > & fuel control. I am looking for a panel mountable knock > sensor that visually shows the level of detonation with a > series of LED's. > Anyone know of a resource for one? If not, how about a > set of plans for one? > If you're interested about the engine, you can check it > out at http://www.geocities.com/ib2polish/ > Go to "My Kolb" then "Engine" > > Thanks, > Richard Swiderski ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Shielding the tach lead
Date: Aug 03, 2003
This is from my friend & fellow EAA Chapter 223 member Greg Nelson - he has the same serious comm problem with an electric, cockpit adjustable LNC2 Ivoprop. I'm adding his email to the list for others to see and to archive it. David Carter ----- Original Message ----- From: "Greg Nelson" <gnelson(at)gt.rr.com> Subject: Re: AeroElectric-List: Shielding the tach lead > Dave: Indeed, I have had the same problem on my LNC2 using the same > equipment, i.e., IVOPROP with electric cockpit adjustable mechanisms. I > gave up on solving this problem and am content to yell all communications to > ground control and have them repeat their instructions back to me several > times. I'm not as determined to "kill it" as are other builders. Further, > as I am not an engineer, I feel ill-equipped to solve such black art > problems and therefore await a solution by another more competent or > determined person. I hope Duncan is that person and that he will share the > solution with me, Ivo and others. > > Thank you Dave, Duncan and Bob for your collective investigations and > analysis. > > Greg Nelson, N95EG, Lancair360, (251 hrs tt on Ivoprop, airframe and Lyc > 360 engine) > > ________________________________________________________________________________
From: Hebeard2(at)aol.com
Date: Aug 04, 2003
Subject: Master Switch Warning Light/Buzzer
Hello Walt, Vans sells a SPDT oil pressure switch which could be used to do as Bob suggested in his diagram. It is part no. IE SPDT Press-15SW priced at $24.84. Listed in his catalog with the hour meter. I prefer a big bright red light on the instrument panel to a buzzer as not being so irritating on the ground prior to engine start. If you think a steady red light would not get your attention, you could use a 555 timer circuit to make it a flashing red light. Harley E. Beard RV-6A Finish Kit ________________________________________________________________________________
From: "John Solecki" <jsolecki(at)sympatico.ca>
Subject: Re: RE: Aeroelectric-List: Knock Sensors
Date: Aug 04, 2003
This type of sensor is NOT suitable for a small bore engine. Knock sensors are accoustic sensors; the knock frequencies of an engine are related to its bore diameter and combustion chamber volume. You must use a sensor and filtering/amplifying electronics that are tuned to your engine and can distinguish between normal mechanical noise and the knock/pinging from detonation. John, Toronto ----- Original Message ----- From: "Jon Finley" <jon(at)finleyweb.net> Subject: AeroElectric-List: RE: Aeroelectric-List: Knock Sensors > > Hi Richard, > > One source is the unit made by MSD. It is Summit part number MSD-8964 > on their site <http://www.summitracing.com/>. ________________________________________________________________________________
Date: Aug 04, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Knock Sensors
> > >Hello, > > I am building a turbo version of the 3 cyl, 1 liter Geo Metro > engine. It uses an afternmarket computer for ignition & fuel control. I > am looking for a panel mountable knock sensor that visually shows the > level of detonation with a series of LED's. > Anyone know of a resource for one? If not, how about a set of plans > for one? > If you're interested about the engine, you can check it out at > http://www.geocities.com/ib2polish/ >Go to "My Kolb" then "Engine" Why do you expect to have knock that needs to be sensed and displayed? If there is an increased risk of poor fuel/ignition management by the electronics associated with this engine versus risk demonstrated by hundreds of other engines flying satisfactorily without knock sensors, are you sure that your choice of power plant is suited for use in an airplane? Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 04, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Electrically noisy prop ??????
> > >This is from my friend & fellow EAA Chapter 223 member Greg Nelson - he has >the same serious comm problem with an electric, cockpit adjustable LNC2 >Ivoprop. > >I'm adding his email to the list for others to see and to archive it. > >David Carter > >----- Original Message ----- >From: "Greg Nelson" <gnelson(at)gt.rr.com> >To: "David Carter" >Subject: Re: AeroElectric-List: Shielding the tach lead > > > > Dave: Indeed, I have had the same problem on my LNC2 using the same > > equipment, i.e., IVOPROP with electric cockpit adjustable mechanisms. I > > gave up on solving this problem and am content to yell all communications >to > > ground control and have them repeat their instructions back to me several > > times. I'm not as determined to "kill it" as are other builders. >Further, > > as I am not an engineer, I feel ill-equipped to solve such black art > > problems and therefore await a solution by another more competent or > > determined person. I hope Duncan is that person and that he will share the > > solution with me, Ivo and others. > > > > Thank you Dave, Duncan and Bob for your collective investigations and > > analysis. > > > > Greg Nelson, N95EG, Lancair360, (251 hrs tt on Ivoprop, airframe and >Lyc > > 360 engine) Interesting. With this common thread can we deduce whether the noise is electrical (some current flowing in the slip rings to the prop motor) or electro-static (aerodynamically induced static charge on blades). Opening fuse/breaker that supplies power to prop controls might be a useful thing to do. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 04, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: E-bus diode
boeing.com> >Bob, > >In a composite aircraft where there is no metallic structure to fasten >(and sink) the recommended e-bus diode, do I require a heat sink?. I'm >using the B&C supplied diode you recommend, and up to 20A on the e-bus. >What is your recommendation? First, if you have up to 20A on the e-bus, you need to reconsider what's tied to it. How much stuff do you plan to put on the e-bus and why? The D25 diode bridge will handle the well considered e-bus on a minimal heatsink. Suggest you put a sheet of aluminum under the main and e-bus fuse blocks and mount diode assembly to it. Let's talk about your load analysis for the e-bus . . . Bob . . . ________________________________________________________________________________
From: PeterHunt1(at)aol.com
Date: Aug 04, 2003
Subject: crimping connectors to 24-26 AWG wire
My avionics have a lot of 24 AWG and 26 AWG wires onto which I must connect quarter inch "faston" terminals and butt splices. I don't have a crimp tool for wire that small and I can't get "faston" terminals that small. Is it OK to use 18-22 AWG terminals and butt splices? Should I then strip the insulation further back and bend the exposed wire to double it over so as to better fit the larger terminal? Pete Clearwater, FL RV-6, Instrument panel ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Aug 04, 2003
Subject: Re: Cell phone interference with avionics.
In a message dated 08/03/2003 1:06:24 PM Eastern Daylight Time, bob.nuckolls(at)cox.net writes: > > > Bottom line is that as OBAM aircraft builders > and users we're both free and obligated to deduce > for ourselves the suitability AND operating rules > for ANYTHING we choose to carry on board the > aircraft. In spite of the published results of > anyone claiming risk to life, limb and aircraft, > it's not difficult to do. Publish the findings of > your tests here on the AeroElectric-List > as guidance for folks doing the REPEATABLE EXPERIMENT > in their airplanes. > > Couldn't agree more with ALL your points, Bob, even down to the inherent cynicism of gvernment reports on any potentially hazardous activity. I want the freedom to use a cellular phone in my cockpit of my OBAM aircraft as I see fit, but I don't think I can do so without running afoul of laws that prohibit such use. Evidently these regs are promulgated not by the FAA, which is "cool with" any electronics used in flight if okayed by the captain, which is me in this case, but by the FCC, which would penalize me for use of a ground mobile device while airborne. Thus there is suitably vague language on the website of the in-flight weather vendors concerning just how we might access their product on our Smart Phones while in flight. Their suggestion is to check the radar iimage while sitting at the end of the runway just before liftoff! Meanwhile, they whimper that the Smart phone operating in datalink mode is hardly more than a glorified pager and should not be subject to such strict regulation. I'm ready to order a headset adapter to let me talk and be heard in flight on my cellphone, and look forward to accessing realtime wx through cellular phone channels and say "screw the regs," but I would like to hear your comments on this approach first :-) -Bill B RV-6A ________________________________________________________________________________
From: richard(at)riley.net
Subject: Cell phone interference with avionics.
Date: Aug 04, 2003
>Couldn't agree more with ALL your points, Bob, even >down to the inherent >cynicism of gvernment reports on any potentially >hazardous activity. I want the >freedom to use a cellular phone in my cockpit of my >OBAM aircraft as I see fit, >but I don't think I can do so without running afoul >of laws that prohibit >such use. Evidently these regs are promulgated not >by the FAA, which is "cool >with" any electronics used in flight if okayed by the >captain, which is me in >this case, but by the FCC, which would penalize me >for use of a ground mobile >device while airborne. I did some research on using cell phones on commercial airliners The use of cellular telephones in airplanes is regulated by both the FCC and the FAA. The applicable code sections are: FCC: Sec. 22.925 Subpart H Cellular Radiotelephone Service Prohibition on airborne operation of cellular telephones. Cellular telephones installed in or carried aboard airplanes, balloons or any other type of aircraft must not be operated while such aircraft are airborne (not touching the ground). When any aircraft leaves the ground, all cellular telephones on board that aircraft must be turned off. The following notice must be posted on or near each cellular telephone installed in any aircraft: ``The use of cellular telephones while this aircraft is airborne is prohibited by FCC rules, and the violation of this rule could result in suspension of service and/or a fine. The use of cellular telephones while this aircraft is on the ground is subject to FAA regulations. There is an exception made specifically for "Air Cell" service, and I have a bunch of supporting material on that. Basically, It uses AMPS frequencies and (modified) AMPS equipment (including FCC-definition "cellular telephones"). Power output is reduced and horizontally-polarized antennas are used. The license is limited both in extent (it can only support a couple of hundred users nationwide at any one time) and duration (it's being renewed a couple of years at a time.) The FAA supports this rule with FARs 91.21, 121.306, and 135.144 (Portable electronic devices.) The three sections are identical, 91 applies to general aviation, 121 to airlines and 135 to commuters. The 121 section reads: Sec. 121.306 Portable electronic devices. (a) Except as provided in paragraph (b) of this section, no person may operate, nor may any operator or pilot in command of an aircraft allow the operation of, any portable electronic device on any U.S.-registered civil aircraft operating under this part. (b) Paragraph (a) of this section does not apply to-- (1) Portable voice recorders; (2) Hearing aids; (3) Heart pacemakers; (4) Electric shavers; or (5) Any other portable electronic device that the part 119 certificate holder has determined will not cause interference with the navigation or communication system of the aircraft on which it is to be used. In addition to the regulation we also have an Advisory Circular that explains all this for general aviation. It's AC 91.21-1A (Use of Portable Electronic Devices Aboard Aircraft). Ive included it at the end of this message. An AC does not carry the authority of a regulation - its recommendations on how to comply with an underlying regulation. And in this case, the three FAR sections includes an exception for all portable electronic devices that (b)5 the part 119 certificate holder has determined will not cause interference with the navigation or communication system of the aircraft on which it is to be used. Heres where it gets interesting. According to the FCC, "cellular telephone" only refers to equipment operating under Part 22. This includes not only analog (AMPS) equipment but also digital service that AMPS providers provide. AMPS providers have been authorized to provide digital service on the same frequencies (824-849/869-894 MHz) under a blanket authorization that only requires that they continue to provide AMPS service for some unknown period. Per my conversation with Mike Ferrante of the FCC's Wireless Telecommunications Bureau Enforcement Division a couple of years ago, PCS is a whole different ballgame. There is no airborne use restriction (from the FCC) on PCS. The FCC has allocated 25MHz to PCS and the industry is free to allow all or part of that to be used by airborne customers. Narrowband PCS operates 901-902 MHz, 930-931 MHz, and 940-941 MHz. PCS is covered under Part 24 of the FCC regulations, which dont mention airplanes or airborne use at all. FAA regulations and advisory circulars do not address PCS. They only refer to cellular telephones (like AC 91.21-1A 7ii) Therefore, under FAR 121.306 paragraph B5, if a part 119 certificate holder wants to permit the use of PCS phones in their aircraft, they are authorized to determine that the PCS phones dont interfere with communications or navigation, and proceed. USE OF PORTABLE ELECTRONIC Date: 10/02/00 AC No: 91.21-1A DEVICES ABOARD AIRCRAFT Initiated by: AFS-330 Change: 1. PURPOSE. This advisory circular (AC) provides aircraft operators with information and guidance for assistance in compliance to Title 14 of the Code of Federal Regulations (14 CFR) part 91, section 91.21. Section 91.21 was established because of the potential for portable electronic devices (PED) to interfere with aircraft communications and navigation equipment. It prohibits the operation of PED's aboard U.S.-registered civil aircraft, operated by the holder of an air carrier operating certificate, an operating certificate, or any other aircraft while operating under instrument flight rules (IFR). This rule permits use of specified PED's and other devices that the operator of the aircraft has determined will not interfere with the safe operation of the aircraft in which it is operated. The recommendations contained herein are one means, but not the only means, of complying with section 91.21 requirements, pertaining to the operation of PED's. 2. CANCELLATION. AC 91.21-1, Use of Portable Electronic Devices Aboard Aircraft, dated August 20, 1993, is canceled. 3. RELATED 14 CFR SECTIONS. Section 91.21, 121.306, 125.204, and 135.144. 4. BACKGROUND. Section 91.21 (formerly 91.19) was initially established in May 1961 to prohibit the operation of portable frequency-modulated radio receivers aboard U.S. air carrier and U.S.-registered aircraft when the very high frequency omnidirectional range was being used for navigation purposes. The Federal Aviation Administration (FAA) subsequently determined that other PED's could be potentially hazardous to aircraft communication and navigation equipment, if operated aboard aircraft. Amendment 91-35 amended the scope of former section 91.19 to prohibit the use of additional PED's aboard certain U.S. civil aircraft. Earlier studies conducted by RTCA, Inc. (RTCA), Special Committee 156, Document No. RTCA/DO-199, Volumes 1 and 2, entitled "Potential Interference to Aircraft Electronic Equipment from Devices Carried Aboard," have contributed greatly to an understanding of the operational effects of PED's aboard aircraft. (See paragraph 7b for obtaining copies.) 5. DISCUSSION. Section 91.21 allows for the operation of PED's which the operator of the aircraft has determined will not interfere with the navigation or communication system of that aircraft. The determination of the effect of a particular device on the navigation and communication system of the aircraft on which it is to be used or operated must, in case of an aircraft operated by the holder of an air carrier certificate or other operating certificate, be made by that operator (i.e., certificate holder). In all other cases, a determination must be made and it may be made by the operator and/or the pilot-in-command (PIC). In some cases, the determination may be based on operational tests conducted by the operator without sophisticated testing equipment. When safely at cruise altitude, the pilot could allow the devices to be operated. If interference is experienced, the types of devices causing interference could be isolated, along with the applicable conditions recorded. The device responsible for the interference should then be turned off. If all operators collect this type of data with specific information, a large enough database could be generated to identify specific devices Page 2 10/02/00 AC 91.21-1A Page 2 Par 5 causing interference. The operator may elect to obtain the services of a person or facility having the capability of making the determination for the particular electronic device and aircraft concerned. The rule as adopted was drafted to require the air carrier or commercial operator to determine whether a particular PED will cause interference when operated aboard its aircraft. Personnel specifically designated by the air carrier or commercial operator for this purpose may make this determination. For other aircraft, the language of the rule expressly permits the determination to be made by the PIC or operators of the aircraft. Thus, in the case of rental aircraft, the renter-pilot, lessee, or owner-operator could make the determination. 6. RECOMMENDED PROCEDURES FOR THE OPERATION OF PED's ABOARD AIRCRAFT. a. If an operator allows the use of PED's aboard its aircraft, procedures should be established and spelled out clearly to control their use during passenger-carrying operations. The procedures, when used in conjunction with an operator's program, should provide the following: (1) Methods to inform passengers of permissible times, conditions, and limitations when various PED's may be used. This may be accomplished through the departure briefing, passenger information cards, captain's announcement, and other methods deemed appropriate by the operator. The limitations, as a minimum, should state that use of all such devices (except certain inaccessible medical electronic devices, such as pacemakers) are prohibited during any phase of operation when their use could interfere with the communication or navigation equipment on board the aircraft or the ability of the flightcrew to give necessary instructions in the event of an emergency. (2) Procedures to terminate the operation of PED's suspected of causing interference with aircraft systems. (3) Procedures for reporting instances of suspected and confirmed interferences by a PED to the local FAA Flight Standards District Office. (4) Cockpit to cabin coordination and cockpit flightcrew monitoring procedures. (5) Procedures for determining acceptability of those portable electronic components to be operated aboard its aircraft. The operator of the aircraft must make the determination of the effects of a particular PED on the navigation and communication systems of the aircraft on which it is to be operated. The operation of a PED is prohibited, unless the device is specifically listed in section 91.21(b) (1) through (4). But, even if the device is specifically accepted from the general prohibition on the use of PED's, an operator may prohibit use of that PED. The use of all other PED's is prohibited by regulation, unless pursuant to section 91.21(b)(5). The operator determines that the operation of that device will not interfere with the communication or navigation system of the aircraft on which it is to be operated. (6) Prohibiting the operation of any PED's during the takeoff and landing phases of flight. It must be recognized that the potential for personal injury to passengers is a paramount consideration as well as the possibility of missing important safety announcements during these important phases of flight. This is in addition to lessening the possible interference that may arise during sterile cockpit operations (below 10,000 feet). Page 3 AC 91.21-1A 10/02/00 Par 6 Page 3 (7) Prohibiting the operation of any PED's aboard aircraft, unless otherwise authorized, which are classified as intentional radiators or transmitters. These devices include, but are not limited to: (i) Citizens band radios. (ii) Cellular telephones. (iii) Remote control devices. b. PED's designed to transmit have consideration in addition to paragraph 6a. There are certain devices, which by their nature and design, transmit intentionally. These include cellular telephones, citizens band radios, remote control devices, etc. The Federal Communications Commission (FCC) typically licenses these devices as land mobile devices. The FCC currently prohibits the use and operation of cellular telephones while airborne. Its primary concern is that a cellular telephone, while used airborne, would have a much greater transmitting range than a land mobile unit. This could result in serious interference to transmissions at other cell locations since the system uses the same frequency several times within a market. Since a cellular mobile telephone unit is capable of operating on all assignable cellular frequencies, serious interference may also occur to cellular systems in adjacent markets. The FAA supports this airborne restriction for reasons of potential interference to critical aircraft systems. Currently, the FAA does not prohibit use of cellular telephones in aircraft while on the ground if the operator has determined that they will not interfere with the navigation or communication system of the aircraft on which they are to be used. An example might be their use at the gate or during an extended wait on the ground, while awaiting a gate, when specifically authorized by the captain. A cellular telephone will not be authorized for use while the aircraft is being taxied for departure after leaving the gate. The unit will be turned off and properly stowed, otherwise it is possible that a signal from a ground cell could activate it. Whatever procedures an operator elects to adopt should be clearly spelled out in oral departure briefings and by written material provided to each passenger to avoid passenger confusion. c. Telephones, which have been permanently installed in the aircraft, are licensed as air-ground radiotelephone service frequencies. In addition, they are installed and tested in accordance with the appropriate certification and airworthiness standards. These devices are not considered PED's provided they have been installed and tested by an FAA-approved repair station or an air carrier's-approved maintenance organization and are licensed by the FCC as air-ground units. 7. MANUFACTURERS' TEST CRITERIA FOR PED's. a. Operators should use manufacturers' information, when provided, with each device that informs the consumer of the conditions and limitations associated with its use aboard aircraft. b. All portable electronic devices should be designed and tested in accordance with appropriate emission control standards. Document Nos. RTCA/DO-160D, Environmental Conditions and Test Procedures for Airborne Equipment, and RTCA/DO-199, may constitute one acceptable method for meeting these requirements. These documents may be purchased from: RTCA Secretariat, 1140 Connecticut Avenue, NW, Suite 1020, Washington, DC 20036. c. Medical-Portable Electronic Devices (M-PED), such as automated external defibrillators (AED), airborne patient medical telemonitoring (APMT) equipment, etc., should be designed and tested in accordance with Section 21, Category M, of RTCA document No. RTCA/DO-160D. M-PED's that test within the emission levels contained in this document, in all modes of operation (i.e., standby, monitor, and/or transient operating conditions, as appropriate), may be used onboard the aircraft without any further testing by the operator. Equipment tested and found to exceed the Section 21, Category M, emission levels are required to Page 4 10/02/00 AC 91.21-1A Page 4 Par 7 be evaluated in the operator's M-PED selected model aircraft for electromagnetic interference (EMI) and radio frequency interference (RFI). All navigation, communication, engine, and flight control systems will be operating in the selected aircraft. The ground EMI/RFI evaluation should be conducted with the M-PED equipment operating, and at the various locations in the cabin where M-PED usage is expected (galley, passenger aisles, etc.). If M-PED equipment can be operated at any location in the cabin, then the worst-case locations (proximity to cable bundles, flight controls, electronic and electrical bays, antennas, etc.) should be considered. Air carriers planning to equip their aircraft with M-PED's will provide evidence to the principal FAA inspector that the M-PED equipment meets the RTCA/DO-160D Section 21, Category M, emission levels, or conducts the ground EMI/RFI evaluation described above. Operators will incorporate procedures into their maintenance program to determine the M-PED's serviceability based on the equipment manufacturers' recommendations, to include procedures for marking the date of the equipment's last inspection. Operators will establish operational procedures that require crewmembers to inform the PIC when the M-PED is removed from its storage for use. NOTE: For those M-PED's using Lithium Sulfur Dioxide batteries (LiSO 2) as a power source, the batteries must be Technical Standard Order C-97 (TSO-C97) approved and labeled accordingly. /s/ L. Nicholas Lacey Director, Flight Standards Service ________________________________________________________________________________
From: Bobdeva(at)aol.com
Date: Aug 04, 2003
Subject: Master switch alarm
This has worked great for me for over 20 yrs. I never turn my strobe off. If I forget the master, as I have been known to do, I'll surely notice the strobe when I get in the hangar. If I'm tying down outside, it's pretty hard to miss. And even if you do miss it 90% of the time someone will see it and holler "Hey dummie, you forgot something". Bob Devaney ________________________________________________________________________________
Date: Aug 04, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Cell phone interference with avionics.
> >In a message dated 08/03/2003 1:06:24 PM Eastern Daylight Time, >bob.nuckolls(at)cox.net writes: > > > > > > > > Bottom line is that as OBAM aircraft builders > > and users we're both free and obligated to deduce > > for ourselves the suitability AND operating rules > > for ANYTHING we choose to carry on board the > > aircraft. In spite of the published results of > > anyone claiming risk to life, limb and aircraft, > > it's not difficult to do. Publish the findings of > > your tests here on the AeroElectric-List > > as guidance for folks doing the REPEATABLE EXPERIMENT > > in their airplanes. > > > > > >Couldn't agree more with ALL your points, Bob, even down to the inherent >cynicism of gvernment reports on any potentially hazardous activity. I >want the >freedom to use a cellular phone in my cockpit of my OBAM aircraft as I see >fit, >but I don't think I can do so without running afoul of laws that prohibit >such use. Evidently these regs are promulgated not by the FAA, which is >"cool >with" any electronics used in flight if okayed by the captain, which is me in >this case, but by the FCC, which would penalize me for use of a ground mobile >device while airborne. The FCC's interest has more to do with the nature of cell phone systems than for aircraft systems. A cell phone site expects to see a relatively modest signal, sites around the one closest to you may have some degree of reception too ranging from useable to highly broken . . . but it's all fairly predictable and the cell system's software is designed to zero in on and track your best signal as you move from cell to cell. From an airplane, LOTS of cells get VERY GOOD signals. In early days of analog cell phones, this could cause of digital consternation for the cell system's computers. The computers and software are more agile today . . . in fact it may well be that if you attempt to access from an airborne vehicle, the computers detect that you are unreasonably "strong" in too many sites. All sites can be instructed to ignore your phone. But at the very least, if the request for connection is honored, loading of the control system is significantly higher than normal and the effect may deny connection to other users who would otherwise be serviced. >Thus there is suitably vague language on the website of >the in-flight weather vendors concerning just how we might access their >product on our Smart Phones while in flight. Their suggestion is to check >the radar >iimage while sitting at the end of the runway just before liftoff! Good idea. You have no extraordinary advantage over other users while sitting on the ground. > >Meanwhile, they whimper that the Smart phone operating in datalink mode is >hardly more >than a glorified pager and should not be subject to such strict regulation. > >I'm ready to order a headset adapter to let me talk and be heard in flight on >my cellphone, and look forward to accessing realtime wx through cellular >phone channels and say "screw the regs," but I would like to hear your >comments on >this approach first :-) It may or may not work well airborne depending on how tolerant the programming is for your particular cell service. I've tried my PCS digital phone from 25,000 feet over I-35 (LOTS of cell sites visible) and got a strong connect icon for about 10-15 seconds before it shut down and displayed the "searching for service screen". Scanning Part 91 we find: ========================================================================= Sec. 91.21 Portable electronic devices. (a) Except as provided in paragraph (b) of this section, no person may operate, nor may any operator or pilot in command of an aircraft allow the operation of, any portable electronic device on any of the following U.S.- registered civil aircraft: (1) Aircraft operated by a holder of an air carrier operating certificate or an operating certificate; or (2) Any other aircraft while it is operated under IFR. (b) Paragraph (a) of this section does not apply to-- (1) Portable voice recorders; (2) Hearing aids; (3) Heart pacemakers; (4) Electric shavers; or (5) Any other portable electronic device that the operator of the aircraft has determined will not cause interference with the navigation or communication system of the aircraft on which it is to be used. (c) In the case of an aircraft operated by a holder of an air carrier operating certificate or an operating certificate, the determination required by paragraph (b)(5) of this section shall be made by that operator of the aircraft on which the particular device is to be used. In the case of other aircraft, the determination may be made by the pilot in command or other operator of the aircraft. ======================================================================== Paragraph (a)(2) takes special note of any and all aircraft operating IFR . . . I note further that (b)(5) says you can use any device you've tested and found no objectionable effects. I used to put a lot of "extra" communications equipment in airplanes for law enforcement, pipeline operators, news services, etc. Installations were always followed up with a good test of the new radio for potential problems. Don't ever recall having to take a radio out of an airplane because the test pilot didn't like what it was doing to other systems. Bob . . . ________________________________________________________________________________
From: "Mike Heinen" <mjheinen(at)adelphia.net>
Subject: Re: Cell phone interference with avionics.
Date: Aug 04, 2003
I have the Kyocera 7135 smart phone and have TuroWX see http://www.turbopilot.com/turbowx/ It gives me real time weather,METAR,color satellite,nexRad images and lots more....pretty cool. I to would love to use it at altitude legally as pilot in command. Safety would be enhanced. My understanding is the network that is used for this is not cellular based thus the cell phone ban may not apply. The FCC bans cell phone usage once off the ground....but they are reviewing this. ----- Original Message ----- From: <SportAV8R(at)aol.com> Subject: Re: AeroElectric-List: Cell phone interference with avionics. > > In a message dated 08/03/2003 1:06:24 PM Eastern Daylight Time, > bob.nuckolls(at)cox.net writes: > > > > > > > > Bottom line is that as OBAM aircraft builders > > and users we're both free and obligated to deduce > > for ourselves the suitability AND operating rules > > for ANYTHING we choose to carry on board the > > aircraft. In spite of the published results of > > anyone claiming risk to life, limb and aircraft, > > it's not difficult to do. Publish the findings of > > your tests here on the AeroElectric-List > > as guidance for folks doing the REPEATABLE EXPERIMENT > > in their airplanes. > > > > > > Couldn't agree more with ALL your points, Bob, even down to the inherent > cynicism of gvernment reports on any potentially hazardous activity. I want the > freedom to use a cellular phone in my cockpit of my OBAM aircraft as I see fit, > but I don't think I can do so without running afoul of laws that prohibit > such use. Evidently these regs are promulgated not by the FAA, which is "cool > with" any electronics used in flight if okayed by the captain, which is me in > this case, but by the FCC, which would penalize me for use of a ground mobile > device while airborne. Thus there is suitably vague language on the website of > the in-flight weather vendors concerning just how we might access their > product on our Smart Phones while in flight. Their suggestion is to check the radar > iimage while sitting at the end of the runway just before liftoff! > Meanwhile, they whimper that the Smart phone operating in datalink mode is hardly more > than a glorified pager and should not be subject to such strict regulation. > > I'm ready to order a headset adapter to let me talk and be heard in flight on > my cellphone, and look forward to accessing realtime wx through cellular > phone channels and say "screw the regs," but I would like to hear your comments on > this approach first :-) > > -Bill B > RV-6A > > ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Re: Knock Sensors
Date: Aug 04, 2003
Bob, This is one of those areas of discussion where "hundreds of others don't have this problem" is not a logical or proper method of addressing the basic question/issue. Not that the "macro" statistical overview isn't without merit, in some cases. But the "micro" (1 of a kind or 1 out of a thousand) event, when catastrophic, is not to be dismissed so lightly. I look at this scenario (engine might experience knock/detonation) the same as "car/airplane engines catching fire". (We've disagreed on this, too, in the recent past). E.g. I've seen countless black spots by and on roads from burning vehicles and witnessed an RX-7 burn up in a local car parts parking lot, and have personally attempted to extinquish 2 such firs on the road (1 successful, 1 not). I have 2 Ford Escorts - 93 and 95, both 1.9 litre engines, the '95 knocks/pings worse than the other (used to, until the '95 engine self-destructed internally at 108,000 miles). We had to run "injector cleaner" through that 95 regularly, and avoid a certain name brand local gas station to keep the "pinging" at bay. (The used engine I replaced into the '95 doesn't exhibit the same tendancy to ping). Electronically controlled fuel injected engines make the injectors spray for a calculated amount of time to get the desired F/A ratio, which SHOULD (is supposed to) preclude pinging/detonation. - BUT, all you have to do is gum up 1 or more injectors and get less fuel than the engineer/programmer "assumed" would flow in a given bit of time, and you wind up with a leaner than "assumed/engineered" mixture, which tends toward the threshhold of detonation. There are other things that can be different from "engineered/assumed" that do the same. - That is why I will have a knock sensor on my (aircraft) auto-conversion engine. David Carter ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: Re: Knock Sensors > > > > > > >Hello, > > > > I am building a turbo version of the 3 cyl, 1 liter Geo Metro > > engine. It uses an afternmarket computer for ignition & fuel control. I > > am looking for a panel mountable knock sensor that visually shows the > > level of detonation with a series of LED's. > > Anyone know of a resource for one? If not, how about a set of plans > > for one? > > If you're interested about the engine, you can check it out at > > http://www.geocities.com/ib2polish/ > >Go to "My Kolb" then "Engine" > > Why do you expect to have knock that needs to be > sensed and displayed? If there is an increased risk > of poor fuel/ignition management by the electronics > associated with this engine versus risk demonstrated > by hundreds of other engines flying satisfactorily > without knock sensors, are you sure that your choice > of power plant is suited for use in an airplane? > > > Bob . . . > > -------------------------------------------- > ( Knowing about a thing is different than ) > ( understanding it. One can know a lot ) > ( and still understand nothing. ) > ( C.F. Kettering ) > -------------------------------------------- > > ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Aug 05, 2003
Subject: Re: Cell phone interference with avionics.
In a message dated 08/04/2003 6:59:50 PM Eastern Daylight Time, bob.nuckolls(at)cox.net writes: > > > The FCC's interest has more to do with the nature of cell > phone systems than for aircraft systems. A cell phone site > expects to see a relatively modest signal, sites around the > one closest to you may have some degree of reception too ranging > from useable to highly broken . . . but it's all fairly predictable > and the cell system's software is designed to zero in on > and track your best signal as you move from cell to cell. > Bob- any thoughts on the practicality of using a shielded antenna while using the cell phone in flight, to reduce the incidence of multiple-tower "hits" and system overload? I have envisioned mounting a cellular antenna inside an inverted "soup can" open at the bottom and mounted flush with the belly of the plane, allowing the radiating element a good view straight down and outward in a limited cone pattern, or a corner reflector shield that allowed rf out in a 90 degree horizontal cone to cover only a quarter of the potential towers on the horizon. I also wonder (but have not really experimented aloft) how typical cellular operation in my low-wing RV would work, since the cockpit floor and side walls/wings might shield the antenna from all but the most distant towers on the horizon. Their suggestion is to check >the radar >iimage while sitting at the end of the runway just before liftoff! Good idea. You have no extraordinary advantage over other users while sitting on the ground.<< Not acceptable; the whole purpose of in flight wx is to have the data available in real time whenever it is requested. Might as well spend the bux on a strike-finder and be happy with that, or mount a small marine radar in a radome wing pod... Appreciate your comments. I relaly want to see this in'flight wx become a reality for us GA / OBAM types -Bill B RV-6A ________________________________________________________________________________
Subject: Cell phones in the air
Date: Aug 05, 2003
From: "Treff, Arthur" <Arthur.Treff(at)Smartm.com>
I frequently interface with cell phone base station engineers at Ericsson as part of my job. They claim that all the hoopla over cell phone use in the air is from the cell providers, that in the air, (cell phones being line of sight radios) you get a bodacious signal and lock onto more than one "cell" at a time. This screws up billing and call switching. The carriers say that they'll fine the user if they catch him/her calling in the air, but according to my friends who make the gear that does the switching, it's a big job and not on the radar screen of the accountants. That being said, I bought a Cell Set on a recommendation from reading Aviation Consumer (excellent investment, BTW). The Cell Set worked fine, but my cell phone, (a Motorola Star Tak), did not get a good signal at all in the air, and when it did, most times it could not complete the call. I was looking forward to calling ahead to clients or my home of delayed by winds or Wx, but most times I could get no signal at all. I tried sticking the antenna out the side window, thinking the Mooney's 4130 tubular roll cage was in the way. Still no go. This lack of performance surprised me, as the Mot' phone always has great signal strength and will hold a call even if the signal strength is at the bottom of the scale. So, I sold the Cell Set apparatus. Your performance may be better. Before purchasing and dredging up all the info on websites re: the legality, I'd take your phone up in your plane and see if you get any signal. Then try to call your voice mail. If you repeatedly can get thru, you're all set. Even when my phone showed a good signal, it would not connect calls in the air....I hope it works for you, it is a potentially great convenience. ________________________________________________________________________________
Date: Aug 05, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Cell phones in the air
> > >I frequently interface with cell phone base station engineers at Ericsson >as part of my job. They claim that all the hoopla over cell phone use in >the air is from the cell providers, that in the air, (cell phones being >line of sight radios) you get a bodacious signal and lock onto more than >one "cell" at a time. This screws up billing and call switching. The >carriers say that they'll fine the user if they catch him/her calling in >the air, but according to my friends who make the gear that does the >switching, it's a big job and not on the radar screen of the accountants. That tracks with what I've heard . . . actually, you're almost always being tracked by multiple cells . . . they have to constantly compare notes on your signal quality and decide who gets the hand-off for the strongest signal . . . now if ATC were as automated. Problem is that when you're high above average terrain, you might hit dozens of cells as opposed to the rationally expected 1 to 5. In these cases, it's easier for the system to temporarily block response to your phones digital signature as opposed to tracking you down to deliver retribution . . . This begs the question about setting on a scenic hilltop overlooking Denver or L.A. . . it's certain that your phone is going to hit a bunch more cell sites than you will wandering streets amongst the buildings and power lines. >That being said, I bought a Cell Set on a recommendation from reading >Aviation Consumer (excellent investment, BTW). The Cell Set worked fine, >but my cell phone, (a Motorola Star Tak), did not get a good signal at all >in the air, and when it did, most times it could not complete the call. I >was looking forward to calling ahead to clients or my home of delayed by >winds or Wx, but most times I could get no signal at all. I tried >sticking the antenna out the side window, thinking the Mooney's 4130 >tubular roll cage was in the way. Still no go. This lack of performance >surprised me, as the Mot' phone always has great signal strength and will >hold a call even if the signal strength is at the bottom of the >scale. So, I sold the Cell Set apparatus. Your performance may be >better. Before purchasing and dredging up all the info on websites re: >the legality, I'd take your phone up in your plane and see if you get any >signal. Then try to call your voice mail. If you repeatedly can get >thru, you're all set. Even when my phone showed a good signal, it would >not connect calls in the air....I hope it works for you, it is a >potentially great convenience. Your experience echoes my own experiments on several trips in corporate transportation aircraft and from rental airplanes. In situations where signal strength and access to a site should NOT be an issue, ability to connect is problematical at best. I've attended meetings where prospective suppliers of airborne data services acknowledged the relative uselessness of common commercial cell phone networks for communicating with aircraft. All proposals call for development of a private network designed to accommodate the physics unique to communicating with aircraft. Bob . . . ________________________________________________________________________________
Date: Aug 05, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Knock Sensors
> > >Bob, > >This is one of those areas of discussion where "hundreds of others don't >have this problem" is not a logical or proper method of addressing the basic >question/issue. Not that the "macro" statistical overview isn't without >merit, in some cases. But the "micro" (1 of a kind or 1 out of a thousand) >event, when catastrophic, is not to be dismissed so lightly. > > >Electronically controlled fuel injected engines make the injectors spray for >a calculated amount of time to get the desired F/A ratio, which SHOULD (is >supposed to) preclude pinging/detonation. > - BUT, all you have to do is gum up 1 or more injectors and get less >fuel than the engineer/programmer "assumed" would flow in a given bit of >time, and you wind up with a leaner than "assumed/engineered" mixture, which >tends toward the threshhold of detonation. There are other things that can >be different from "engineered/assumed" that do the same. > - That is why I will have a knock sensor on my (aircraft) >auto-conversion engine. Understand . . . and your machine is indeed an "experimental" airplane . . . it might even be considered a "research" tool. Allow me to offer some background to which my antennas are tuned . . . In a time when the latest buzzword is "FADEC" we're moving forward with clumsy but effective evolution of aircraft power management that reduces pilot workload and potential for pilot error. You've identified a real hazard associated with the operation of your chosen powerplant. I recall a couple of decades ago, we identified another system generated hazard to aircraft: It seems that Ni-Cad batteries in turbine engine aircraft had a bad habit of catching fire. Rather than mandate redesign of ship's voltage regulators to automatically mitigate the risk, we (the FAA . . . and industry dutifully followed in lockstep) decided to put a battery temperature readout on the panel with companion warning lights and a page of new information in the POH telling pilots how to deal PERSONALLY with this new risk. My question for you is, "are you moving in a positive direction?" What combination of features offered by this powerplant transcend a perceived need to personally intervene to forestall disaster? If you are DEPENDING on a panel readout as warning of impending failure, what mechanisms are or will be in place to make sure the warning system is accurate and reliable? If it fails, how will you know it failed and what options are available to you for comfortable completion of flight with engine and skin intact? Suppose I were standing in front of my compatriots at RAC trying to sell your system onto a production (not experimental, not research) aircraft. They're going to beat me soundly about the head and shoulders until I convince them and the FAA that the proposed system BENEFITS far outweigh the costs, risks, and increases in pilot responsibility and workload. Are there other options with favorable track records that are more pilot-friendly than the configuration currently under consideration? Are there ways to reliably control and/or monitor the effects and automatically reduce the risk? Keep sight of a need for a monitor/control system that is MUCH more reliable than the system prone to hazard? Of course, the way you plan to use the airplane should influence your decisions. If research is your interest and joy, by all means drive ahead. But how much "researching" do you want to do while you and the wife are on your way to Santa Fe? Bob . . . ________________________________________________________________________________
Date: Aug 05, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: crimping connectors to 24-26 AWG wire
> >My avionics have a lot of 24 AWG and 26 AWG wires onto which I must connect >quarter inch "faston" terminals and butt splices. I don't have a crimp tool >for wire that small and I can't get "faston" terminals that small. Is it >OK to >use 18-22 AWG terminals and butt splices? Should I then strip the insulation >further back and bend the exposed wire to double it over so as to better fit >the larger terminal? ???? Why 24 and 26 AWG wire ???? What kind of radios are you installing that prohibit the use of 22AWG or larger wire? Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Cell phones in the air
Date: Aug 05, 2003
> That tracks with what I've heard . . . actually, you're > almost always > being tracked by multiple cells . . . they have to > constantly compare > notes on your signal quality and decide who gets the hand-off for > the strongest signal . . . now if ATC were as automated. > > Problem is that when you're high above average terrain, you might > hit dozens of cells as opposed to the rationally expected 1 to 5. > In these cases, it's easier for the system to temporarily block > response to your phones digital signature as opposed to tracking > you down to deliver retribution . . . All that said, can you imagine how many cellphones are in airliners, still turned on, at any given time? Certainly, many folks forget to turn them off. Alex Peterson Maple Grove, MN RV6-A N66AP 331 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Aug 05, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Cell phones in the air
> > > > That tracks with what I've heard . . . actually, you're > > almost always > > being tracked by multiple cells . . . they have to > > constantly compare > > notes on your signal quality and decide who gets the hand-off for > > the strongest signal . . . now if ATC were as automated. > > > > Problem is that when you're high above average terrain, you might > > hit dozens of cells as opposed to the rationally expected 1 to 5. > > In these cases, it's easier for the system to temporarily block > > response to your phones digital signature as opposed to tracking > > you down to deliver retribution . . . > > >All that said, can you imagine how many cellphones are in airliners, >still turned on, at any given time? Certainly, many folks forget to >turn them off. I've done that from time to time. When I remembered it and checked, the phone is invariably "searching for service" . . . Bob . . . ________________________________________________________________________________
From: "RSwanson" <rswan19(at)comcast.net>
Subject: Hughes replica
Date: Aug 05, 2003
I sure many of you saw the H-1 at Oshkosh and those who weren't there know of it. It crashed on the way home and was fatal. http://www.trib.com/AP/wire_detail.php?wire_num=113724 R ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Re: Knock Sensors
Date: Aug 05, 2003
Bob, I like your idea of looking at a different system than one that says, "Hey, you, pilot. Look at this lite and listen to the warning tone your are getting. Your engine is detonating and about to self-destruct." The first obvious alternative that comes to mind, which would seem to be more useful, would be a Fuel/Air Ratio gage. Ed Anderson has built one with some LEDs in a "bar graph" kind of display (sorry Ed if I'm not exactly remembering). Point being, that my previous reply indicates that my main worry about detonation is "detonation caused by incorrect F/A ratio". - So, Bob, you properly challenge us to look for something more useful than "hey, you are detonating". Maybe the F/A output could be shaped so that these modern engine instrument systems, with all the preset limits, could give us a warning of a F/A ratio that is not close enough to where it ought to be, e.g., , "Hey, your F/A ratio is shifting from (or you have manually changed it from) (or your descent from high thin air to lower denser air has caused F/A ratio to shift from) "X" to "Y" and maybe you should tend to your mixture control vs F/A ratio BEFORE you get detonation." The next step up would be: Make the warning be dependent on two sensors: Manifold pressure (limit of 75% of sea level) which, if over 75%, would "activate" the system to look at and warn of "Fuel/Air Ratio limit(s)". - Conventional certified aircraft piston engine design "wisdom" is that detonation is not a worry at 75% power and below - can lean to anything you want and you will NOT get detonation. - So, as already said above, for really good warning, you could have a manifold pressure sensor "limit" that would bring in the F/A ratio sensor's output with a preset limit of "leanness" that would trigger a warning BEFORE you could get detonation. Is that closer to a more rational and useful and informative design philosopy to deal with "detonation"? F/A ratio gages and LED displays are easy enough for us home builders. We might have to work on the nature of the output (pure optical LED readouts would not be suitable for input to an engine monitor system) to get a digital or analog output that could be set in the engine inst sys black box. David ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Re: Knock Sensors > > > > > > >Bob, > > > >This is one of those areas of discussion where "hundreds of others don't > >have this problem" is not a logical or proper method of addressing the basic > >question/issue. Not that the "macro" statistical overview isn't without > >merit, in some cases. But the "micro" (1 of a kind or 1 out of a thousand) > >event, when catastrophic, is not to be dismissed so lightly. > > > > > > > >Electronically controlled fuel injected engines make the injectors spray for > >a calculated amount of time to get the desired F/A ratio, which SHOULD (is > >supposed to) preclude pinging/detonation. > > - BUT, all you have to do is gum up 1 or more injectors and get less > >fuel than the engineer/programmer "assumed" would flow in a given bit of > >time, and you wind up with a leaner than "assumed/engineered" mixture, which > >tends toward the threshhold of detonation. There are other things that can > >be different from "engineered/assumed" that do the same. > > - That is why I will have a knock sensor on my (aircraft) > >auto-conversion engine. > > Understand . . . and your machine is indeed an "experimental" > airplane . . . it might even be considered a "research" > tool. Allow me to offer some background to which my > antennas are tuned . . . > > In a time when the latest buzzword is "FADEC" we're moving > forward with clumsy but effective evolution of aircraft power > management that reduces pilot workload and potential for > pilot error. > > You've identified a real hazard associated with the operation > of your chosen powerplant. I recall a couple of decades ago, > we identified another system generated hazard to aircraft: It > seems that Ni-Cad batteries in turbine engine aircraft had > a bad habit of catching fire. Rather than mandate redesign > of ship's voltage regulators to automatically mitigate the > risk, we (the FAA . . . and industry dutifully followed > in lockstep) decided to put a battery temperature readout > on the panel with companion warning lights and a page > of new information in the POH telling pilots how to > deal PERSONALLY with this new risk. > > My question for you is, "are you moving in a positive > direction?" What combination of features offered by > this powerplant transcend a perceived need to personally > intervene to forestall disaster? > > If you are DEPENDING on a panel readout as warning of > impending failure, what mechanisms are or will be in > place to make sure the warning system is accurate and > reliable? If it fails, how will you know it failed and > what options are available to you for comfortable > completion of flight with engine and skin intact? > > Suppose I were standing in front of my compatriots at RAC > trying to sell your system onto a production (not > experimental, not research) aircraft. They're going > to beat me soundly about the head and shoulders until > I convince them and the FAA that the proposed system > BENEFITS far outweigh the costs, risks, and increases > in pilot responsibility and workload. > > Are there other options with favorable track records > that are more pilot-friendly than the configuration > currently under consideration? Are there ways to > reliably control and/or monitor the effects and > automatically reduce the risk? Keep sight of a need > for a monitor/control system that is MUCH more > reliable than the system prone to hazard? > > Of course, the way you plan to use the airplane should > influence your decisions. If research is your interest > and joy, by all means drive ahead. But how much > "researching" do you want to do while you and > the wife are on your way to Santa Fe? > > Bob . . . > > ________________________________________________________________________________
Date: Aug 06, 2003
From: drew.schumann(at)us.army.mil
Subject: Re: Knock Sensors
I think something that would detect the out of tolerance condition, warn the pilot and automatically fail-safe to full-rich (or some agreed upon fixed option) through an alternative fuel/air source would be more in line with the failure-tolerant building philosophy. Or a bypass like on the full-flow oil filter system. Of course, something more elegant, developed by someone smarter than me, might be in order.... Drew ----- Original Message ----- From: David Carter <dcarter(at)datarecall.net> Date: Wednesday, August 6, 2003 6:46 am Subject: Re: AeroElectric-List: Re: Knock Sensors > > Bob, I like your idea of looking at a different system than one > that says, > "Hey, you, pilot. Look at this lite and listen to the warning > tone your are > getting. Your engine is detonating and about to self-destruct." > > The first obvious alternative that comes to mind, which would seem > to be > more useful, would be a Fuel/Air Ratio gage. Ed Anderson has > built one with > some LEDs in a "bar graph" kind of display (sorry Ed if I'm not > exactlyremembering). Point being, that my previous reply > indicates that my main > worry about detonation is "detonation caused by incorrect F/A ratio". > - So, Bob, you properly challenge us to look for something > more useful > than "hey, you are detonating". > > Maybe the F/A output could be shaped so that these modern engine > instrumentsystems, with all the preset limits, could give us a > warning of a F/A ratio > that is not close enough to where it ought to be, e.g., , "Hey, > your F/A > ratio is shifting from (or you have manually changed it from) (or your > descent from high thin air to lower denser air has caused F/A > ratio to shift > from) "X" to "Y" and maybe you should tend to your mixture control > vs F/A > ratio BEFORE you get detonation." > > The next step up would be: Make the warning be dependent on two > sensors:Manifold pressure (limit of 75% of sea level) which, if > over 75%, would > "activate" the system to look at and warn of "Fuel/Air Ratio > limit(s)". - Conventional certified aircraft piston engine > design "wisdom" is that > detonation is not a worry at 75% power and below - can lean to > anything you > want and you will NOT get detonation. > - So, as already said above, for really good warning, you > could have a > manifold pressure sensor "limit" that would bring in the F/A ratio > sensor'soutput with a preset limit of "leanness" that would > trigger a warning BEFORE > you could get detonation. > > Is that closer to a more rational and useful and informative design > philosopy to deal with "detonation"? > > F/A ratio gages and LED displays are easy enough for us home > builders. We > might have to work on the nature of the output (pure optical LED > readoutswould not be suitable for input to an engine monitor > system) to get a > digital or analog output that could be set in the engine inst sys > black box. > > David > ----- Original Message ----- > From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > To: > Subject: Re: AeroElectric-List: Re: Knock Sensors > > > > > > > > > > > > > >Bob, > > > > > >This is one of those areas of discussion where "hundreds of > others don't > > >have this problem" is not a logical or proper method of > addressing the > basic > > >question/issue. Not that the "macro" statistical overview > isn't without > > >merit, in some cases. But the "micro" (1 of a kind or 1 out of a > thousand) > > >event, when catastrophic, is not to be dismissed so lightly. > > > > > > > > > > > > >Electronically controlled fuel injected engines make the > injectors spray > for > > >a calculated amount of time to get the desired F/A ratio, which > SHOULD(is > > >supposed to) preclude pinging/detonation. > > > - BUT, all you have to do is gum up 1 or more injectors > and get > less > > >fuel than the engineer/programmer "assumed" would flow in a > given bit of > > >time, and you wind up with a leaner than "assumed/engineered" > mixture,which > > >tends toward the threshhold of detonation. There are other > things that > can > > >be different from "engineered/assumed" that do the same. > > > - That is why I will have a knock sensor on my (aircraft) > > >auto-conversion engine. > > > > Understand . . . and your machine is indeed an "experimental" > > airplane . . . it might even be considered a "research" > > tool. Allow me to offer some background to which my > > antennas are tuned . . . > > > > In a time when the latest buzzword is "FADEC" we're moving > > forward with clumsy but effective evolution of aircraft power > > management that reduces pilot workload and potential for > > pilot error. > > > > You've identified a real hazard associated with the operation > > of your chosen powerplant. I recall a couple of decades ago, > > we identified another system generated hazard to aircraft: It > > seems that Ni-Cad batteries in turbine engine aircraft had > > a bad habit of catching fire. Rather than mandate redesign > > of ship's voltage regulators to automatically mitigate the > > risk, we (the FAA . . . and industry dutifully followed > > in lockstep) decided to put a battery temperature readout > > on the panel with companion warning lights and a page > > of new information in the POH telling pilots how to > > deal PERSONALLY with this new risk. > > > > My question for you is, "are you moving in a positive > > direction?" What combination of features offered by > > this powerplant transcend a perceived need to personally > > intervene to forestall disaster? > > > > If you are DEPENDING on a panel readout as warning of > > impending failure, what mechanisms are or will be in > > place to make sure the warning system is accurate and > > reliable? If it fails, how will you know it failed and > > what options are available to you for comfortable > > completion of flight with engine and skin intact? > > > > Suppose I were standing in front of my compatriots at RAC > > trying to sell your system onto a production (not > > experimental, not research) aircraft. They're going > > to beat me soundly about the head and shoulders until > > I convince them and the FAA that the proposed system > > BENEFITS far outweigh the costs, risks, and increases > > in pilot responsibility and workload. > > > > Are there other options with favorable track records > > that are more pilot-friendly than the configuration > > currently under consideration? Are there ways to > > reliably control and/or monitor the effects and > > automatically reduce the risk? Keep sight of a need > > for a monitor/control system that is MUCH more > > reliable than the system prone to hazard? > > > > Of course, the way you plan to use the airplane should > > influence your decisions. If research is your interest > > and joy, by all means drive ahead. But how much > > "researching" do you want to do while you and > > the wife are on your way to Santa Fe? > > > > Bob . . . > > > > > > > _- > _- > _- > _- > ====================================================================== > > > > ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Aug 06, 2003
Subject: Grounding all the wires from my panel
I have a bunch of individual ground wires coming from panel, 20+. Do I really need to run each one to a faston tab connected to my B&C ground bus on the inside of the firewall? Or can I somehow combine them on the panel and have a fat wire tie them to the airframe ground? Thanks, Mike Easley Colorado Springs ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Aug 06, 2003
Subject: Ammeter Shunts, Two Busses, Switches
I have an EDM900 on my panel with a single readout for amps. I want to be able to check the amps for both busses. I have a 70 amp alternator and the B&C 20 amp. The EDM900 came with a 100 amp shunt. Do I need any special or "matching" shunt to use on the 20 amp alternator or will the B&C 30 amp, for example, work fine? There are two wires feeding the EDM900 for amps. My plan was to get a DPDT switch and feed the EDM from either shunt. Do I need to switch both wires from the shunts or just one? JPI shows two possible installations of the shunt, charge/discharge or load. It seems the charge/discharge is the best way because you get more info, but.... I don't know where to put the shunt. I have a fat #2 wire running from my master contactor (in the rear) to my starter contactor (forward of the firewall). From the lug on the starter contactor I have a #4 wire running back through the firewall to my main buss. I also have the main alternator tied to the starter contactor lug. The JPI installation manual says to put the shunt between the master contactor and the bus. Do I need to run my alternator feed directly to the bus? Or is there another place I can put the shunt? I'm sure I don't want to cut my #2 wire feeding the starter. Any ideas? Mike Easley Lancair ES Colorado Springs ________________________________________________________________________________
Date: Aug 06, 2003
Subject: Grounding Antennas??
From: Vince Ackerman <vack(at)mac.com>
I'm mounting my VHF and GPS antennas on the tailboom of a Rotorway 162f helo and I need some advice. The tailboom is about 16 inches in diameter (aluminum skin) and since the base of the antennas is flat I've made a transition base out of TAP epoxy putty that matches the curve. This results in the antenna sitting about 3/8 inch above the skin. The 4 bolts on each antenna go through this base and the skin and a backing plate. Do I need to ground the antennas somehow? If so, what would be the best way to do this? Thanks, this list has helped a lot in the past. Vince Ackerman ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ammeter Shunts, Two Busses, Switches
> >I have an EDM900 on my panel with a single readout for amps. I want to be >able to check the amps for both busses. I have a 70 amp alternator and >the B&C >20 amp. The EDM900 came with a 100 amp shunt. Do I need any special or >"matching" shunt to use on the 20 amp alternator or will the B&C 30 amp, for >example, work fine? A "shunt" is a precision, zero-temperature coefficient resistor designed for tolerable heat rise with LARGE currents flowing through it. Years ago, a sort of standard was adopted for sizing shunts such that when a current equal to their rating was impressed upon them, the voltage drop would be 50 mV. This was a compromise between keeping the ENERGY lost in the shunt to some reasonable value and industry ability to fabricate instruments that would read full scale at 50 mV. If you want your instrument to read out in absolute amps, then you will need to use the same shunt for both measurements . . . in this case, 100A shunts for both systems . . . Now, given that your instrument reads a full scale "100" with 50 mV applied offers an opportunity to scale the instrument differently. If you use a 70A shunt on the big alternator, then the instrument will read 100 when the alternator is delivering 100% of its capacity. It follows then that you install a 20A shunt in series with the other alternator and again, the instrument will read "100" when that alternator is running at max capacity. Intuitively, this makes more sense to me when you want one display to read multiple energy sources . . . it's more useful to know how much of the source capacity you've used (got left) than to know how many amps are being drawn from the device. Further, it allows a single instrument to read energy sources of different size using the same scale factor. 100% of capacity is just as meaningful on an SD-8 alternator as it is on a 120A fire breather. >There are two wires feeding the EDM900 for amps. My plan was to get a DPDT >switch and feed the EDM from either shunt. Do I need to switch both wires >from >the shunts or just one? BOTH!!!! Switching just one will get you blown fuses . . . you ARE planning to fuse your ammeter leads . . . aren't you? >JPI shows two possible installations of the shunt, charge/discharge or load. >It seems the charge/discharge is the best way because you get more info, >but.... How is the charge/discharge reading richer in information than a loadmeter? >I don't know where to put the shunt. I have a fat #2 wire running from my >master contactor (in the rear) to my starter contactor (forward of the >firewall). From the lug on the starter contactor I have a #4 wire running >back through >the firewall to my main buss. I also have the main alternator tied to the >starter contactor lug. The JPI installation manual says to put the shunt >between the master contactor and the bus. Do I need to run my alternator >feed >directly to the bus? Or is there another place I can put the shunt? I'm >sure I >don't want to cut my #2 wire feeding the starter. Any ideas? Sure, check out the wiring diagrams in Appendix Z. I'll suggest that a charge/discharge battery ammeter is no more "useful" than an alternator load meter. ANY and ALL electrical system instrumentation is useful only as a diagnostic tool . . . and I think we're agreed that diagnostics are best left for the maintenance hangar. If you have ov protection, a low voltage warning light and battery(ies) sized and maintained for guaranteed endurance sans alternator, then the airplane is perfectly operable with no additional instrumentation. If things are not going right, presence of the instruments on the panel are of no value to you as a pilot unless your battery is four years old. Voltmeters are then quite useful to gage the enthusiasm with which you exercise mental butt-kicking on your hurried decent to the nearest airport. If it were my airplane and I had both panel space, budget and enthusiasm for installing electrical system diagnostics on the panel . . . the 100A JPI would be switched between alternators - each fitted with shunts sized to the machine. A voltmeter would read the e-bus (or aux/main buses if you are doing Z-14) and be fitted with a switch so that I could also read field voltage of either alternator. That way, while on taxi to the hangar, I could flip a few switches and know exactly what needs to be fixed/replaced before I shut the engine down. A convenience at best . . . you can make the same measurements with your shop equipment when you're ready to pull the cowl. Bob . . . ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Grounding all the wires from my panel
> >I have a bunch of individual ground wires coming from panel, 20+. Do I >really need to run each one to a faston tab connected to my B&C ground bus >on the >inside of the firewall? Or can I somehow combine them on the panel and >have a >fat wire tie them to the airframe ground? > >Thanks, > >Mike Easley >Colorado Springs "Need" is hard to define with certainty. It is good "practice" to run each wire to the single point ground out of consideration for potential noise problems -and- overall system reliability. Bob . . . ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Grounding Antennas??
> >I'm mounting my VHF and GPS antennas on the tailboom of a Rotorway 162f >helo and I need some advice. The tailboom is about 16 inches in >diameter (aluminum skin) and since the base of the antennas is flat >I've made a transition base out of TAP epoxy putty that matches the >curve. This results in the antenna sitting about 3/8 inch above the >skin. The 4 bolts on each antenna go through this base and the skin and >a backing plate. Do I need to ground the antennas somehow? If so, what >would be the best way to do this? > >Thanks, this list has helped a lot in the past. The bolts are sufficient to effect ground the antenna base. Clean the surfaces under the bolt heads and under the nuts. Tighten as much as the epoxy spacer will allow. Use internal tooth lockwashers under both bolt head and nut. Bob . . . ________________________________________________________________________________
From: KahnSG(at)aol.com
Date: Aug 06, 2003
Subject: Re: AeroElectric-List Digest: 11 Msgs - 08/05/03
I too have seen the "searching for service" or "no service" as Bob has seen when in my plane. Yet I know that when I have been in a car on the ground in the same location I have had a perfect signal. When I tried to do 360 degree circles at a slow speed I was able to lock on and get a signal. I believe the problem is that I am taveling at a such a great speed from tower to tower that the system can not lock on long enough to verify the signal. Steve ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: re: Questions
>Bob, > >I am building an RV7 (in England) with a Lycoming IOF-360 (FADEC, The FADEC >comes with its own battery to power the FADEC in case of main electrical >systems failure. I am planning to use your excellent architecture in >Appendix Z to your manual with B&C Alternators etc. As this is my first >stab at aircraft electrics I have some silly questions that you have >probably answered a thousand times! > >1. Why are the Alternator B leads connected to the Starter contactor? If >they were connected to the Battery contactor (output side) there would be >one less bolted connection (and hence less resistance)? Main bus power is taken from the handiest place nearest the bus. If the battery is in the tail, then the starter contactor is best place. If battery is up front, then either starter contactor or battery contactor can be considered. >2. Is there any issue with someone turning on the Aux Alternator bus feed >switch with the Main Alternator running ok, and if not, why not just have >both running all the time and therefore remove the requirement to switch on >the Aux alt in case of main alt failure? That is exactly what happens in certified ships. Figure Z-12 is not recommended for new design. It's an easy fix to add a second alternator to an existing airplane. This this case, both alternators are ON but the aux alternator regulator is set for about 1 volt below normal bus voltage. Soooo . . . with the main alternator working, the aux alternator relaxes. If the main alternator quits, the bus voltage sags, the aux alternator comes alive automatically. The SB-1 reglator is fitted with a circuit to illuminate an "AUX ALT LOADED" warning light and flash it if the aux alternator output is higher than 20A . . . reduce load until light stops flashing. >3. I understand your logic regarding the use of a Diode (rather than a >switch) between the main and essential bus. Really stupid question: Why >have the diode at all and have the essential bus permanently fed through the >battery bus (keeping the e-bus alternative feed switch of course to isolate >on close down)? You want two, relatively independent feed paths for the e-bus. Minimize the probability of single failure taking this bus down. >4. Have thought long and hard regarding your ideas on cct breakers vs >fuses, >not quite made my mind up yet - like the idea of being able to pull cct >breakers if equipment plays up (but could of course put in a switch on the >panel!)You show a mixture of Switches and cct breakers on Appendix Z, any >particular reason (fuses on battery bus and breakers on main power bus)? Nope, the Z-figures are illustrative of options . . . they are not intended to depict details of any particular system. Once you're satisfied with a particular architecture, then exactly what runs from each bus, whether you use breakers or fuses, and selection of switches are all personal decisions. What devices in your proposed system have even a remote possibility of failure in a way that encourages you to interrupt power by pulling a breaker? >5. I completely agree with your logic regarding old fashioned dual >avionics/master switch. Is there any real issue regarding spikes on start >up and so should I have switches for all equipment that does not have its >own internal switches (there would be lots!) or is this an old wives tale >and should I not worry and connect all my non essential, not switched, >equipment directly to the main power bus. Can't speak for you but it doesn't worry me . . . I know that it's easy to build a system totally free of hazards to any product designed to live in airplanes (or any other vehicle). I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . |---------------------------------------------------| | A lie can travel half way around the world while | | the truth is till putting on its shoes . . . | | -Mark Twain- | |---------------------------------------------------| ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: E-bus diode
boeing.com> >Bob, > >Thanks for the speedy reply. > >Aircraft is an IO-360 powered Long EZ, and is all electric (Z12) converted >from Z13 to save weight. How did Z-12 get "lighter" than Z-13? > The aircraft has an B&C LR14 regulated SD-20 backup alternator and B&C > LR14 regulated 40A Denso Alternator (B&C clone) installed. I have dual > Lightspeed ignition supported on a hot battery bus fed through two 5A > switch breakers on the panel. Why switch breakers? Circuit needs to be protected at the battery bus . . . once you have protection at the source of power, no further protection is needed. >The plan was/is to fly it home to Australia in 2005, and hence it may be >pretty loaded for the trip. Currently the 20A is not required however I >would like to 'build in' what I can now (without added too many pounds). > >Currently... > >E-bus: Electric Nose Gear (no real numbers on draw at this stage, but >fused at 10A), Comm (fused at 2A), Dynon EFIS (2A), AV10 Engine monitor >(all in one engine instrumentation) (2A). Suppose we changed the name of the "essential" bus to "endurance" bus, how would this change current and/or future planning for things you tie onto the bus? >Main pwr bus: Contactor 0.8A, 2 Alternator Fields (fused at 5A), Alternators fields get breakers too. > 2 regulators (LV fused at 2A), Landing brake (speed brake) 7 1/2A, > external lighting (fused at 10A x 2), rocky mountain encoder, GPS, XPDR, > Fuel pump, Intercom, Starter Contactor, pitot heat, pitch trim (2A), CD player. > >Batt(hot) bus: Dual LSE Ignition both fused at 5A, Map light, cigarette >lighter socket (handheld GPS or NAV/Comm). > >In the future: Heater system, 2nd Comm, 2nd GPS, 1 VOR/ILS/LOC, backup >horizon (electric), Autopilot etc. What size battery do you propose? Bob . . . ________________________________________________________________________________
Date: Aug 06, 2003
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Grounding all the wires from my panel - where does
the block go Fellow listers.... I have the ground block that goes on the inside of the firewall - and the part that goes on the outside of the firewall. The question that I have is where on the firewall should it go? I already have a spot reserved for the brake fluid reservoir, and my heater inlets, but still have to consider things like voltage regulators (maybe they should go inside - but where?), throttle/mixture (AFP FI), prop (MT gov). Where have you guys put it and did you later enjoy/regret your choices and why? Thanks, Ralph Capen ________________________________________________________________________________
Subject: RE: E-bus diode
Date: Aug 06, 2003
From: "I-Blackler, Wayne R" <wayne.blackler(at)boeing.com>
Thanks Bob, your critique is most welcomed, further answers below: >Aircraft is an IO-360 powered Long EZ, and is all electric (Z12) converted >from Z13 to save weight. How did Z-12 get "lighter" than Z-13? WB: Oops, the change was actually from Z14 to Z12. The Z14 was gross overkill for my Long EZ, and given I retained the 2 alternators, I felt that a failed battery condition was remote at best. The change was prompted by preliminary weights on my EZ and an email on single bat/dual alt by Norm Howell some time ago. The modification to Z12 was the simplest to do in terms of modifying Z14 and tying in the SD-20. > The aircraft has a B&C LR14 regulated SD-20 backup alternator and B&C > LR14 regulated 40A Denso Alternator (B&C clone) installed. I have dual > Lightspeed ignition supported on a hot battery bus fed through two 5A > switch breakers on the panel. Why switch breakers? Circuit needs to be protected at the battery bus . . . once you have protection at the source of power, no further protection is needed. WB: I have a fuse block for the hot battery bus down near my toes in the aeroplane's nose. For what it's worth, I guess I just want access to ignition protection. Currently I have individual 16# wires running from the hot side of the bat contactor to the 5A switch/breakers, and then 20# back to the Lightspeed boxes mounted above the spar. I'm trying to minimise a failure condition in the run from batt to breaker. Is this an acceptable practice? >The plan was/is to fly it home to Australia in 2005, and hence it may be >pretty loaded for the trip. Currently the 20A is not required however I >would like to 'build in' what I can now (without added too many pounds). > >Currently... > >E-bus: Electric Nose Gear (no real numbers on draw at this stage, but >fused at 10A), Comm (fused at 2A), Dynon EFIS (2A), AV10 Engine monitor >(all in one engine instrumentation) (2A). Suppose we changed the name of the "essential" bus to "endurance" bus, how would this change current and/or future planning for things you tie onto the bus? WB: I could add manual retraction to the nose gear and use a battery operated handheld comm, but both gear and ship comm are used sparingly (once) in 'endurance mode'. The AV10 gives me all engine/electrical parameters including fire detection under the cowl and the Dynon all pitot/static all for what I would consider a minimum current draw. >Main pwr bus: Contactor 0.8A, 2 Alternator Fields (fused at 5A), Alternators fields get breakers too. WB: I have two breakers on this bus, one for each alt, 5A each, exactly per Z12. > 2 regulators (LV fused at 2A), Landing brake (speed brake) 7 1/2A, > external lighting (fused at 10A x 2), rocky mountain encoder, GPS, XPDR, > Fuel pump, Intercom, Starter Contactor, pitot heat, pitch trim (2A), CD player. > >Batt(hot) bus: Dual LSE Ignition both fused at 5A, Map light, cigarette >lighter socket (handheld GPS or NAV/Comm). > >In the future: Heater system, 2nd Comm, 2nd GPS, 1 VOR/ILS/LOC, backup >horizon (electric), Autopilot etc. What size battery do you propose? WB: Currently I have a 12V 16AH RG Unit. Engine runs are next... Bob . . . ________________________________________________________________________________
Date: Aug 06, 2003
Subject: Re: RE: E-bus diode
From: "Matt Prather" <mprather(at)spro.net>
Sounds like a nifty project... Just one comment below. > > > Thanks Bob, your critique is most welcomed, further answers below: > snip >> >>E-bus: Electric Nose Gear (no real numbers on draw at this stage, but >> fused at 10A), Comm (fused at 2A), Dynon EFIS (2A), AV10 Engine monitor >> (all in one engine instrumentation) (2A). > > Suppose we changed the name of the "essential" bus to "endurance" > bus, how would this change current and/or future planning for > things you tie onto the bus? > > WB: I could add manual retraction to the nose gear and use a battery > operated handheld comm, but both gear and ship comm are used sparingly > (once) in 'endurance mode'. The AV10 gives me all engine/electrical > parameters including fire detection under the cowl and the Dynon all > pitot/static all for what I would consider a minimum current draw. > snip You could get away with running the retract breaker from the main bus. Turning off the main bus in order to operate in the endurance mode doesn't preclude you from re-energizing it just prior to landing This would allow you to operate the more power-hungry components for the pre-landing period. And it would allow you to lighten up the e-bus power budget. Regards, Matt Prather VE N34RD ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: bus feed questions
Date: Aug 06, 2003
I've built my RV-7 electrical system pretty much exactly to Figure Z-11. Everything seems to work great with the exception of something that's been nagging me. When I feed the e-bus via the alternate (battery) feed, the turn coordinator spins audibly faster than when I'm running everything off the main bus (feeding the e-bus through the D-25 diode). It's not just slightly...it's *noticeably* faster (higher pitch) when powering the e-bus directly off the battery. NOTE: this is in my garage running off the battery alone (engine/alternator are not running). I have tested this when powering nothing off the main bus, just feeding to the e-bus, so it's not like there's any real additional load on the battery. So my assumptions are: 1) The battery contactor, which draws 720-750mA according to a current draw test I did before wiring all this up, is making the difference in load? 2) I have wired the D-25 diode incorrectly. I was more than a little confused about the orientation of the terminals, since mine didn't match up exactly with Bob's Z-11 diagram. Is it possible to wire it so that it places a load on the system? Any advice is much appreciated. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Aug 06, 2003
Subject: Re: Grounding Antennas??
From: Vince Ackerman <vack(at)mac.com>
Thanks Bob, Both antennas are painted white inside the bolt holes. Will I need to remove this? They both came with rubber gaskets for the bottom surface so I was wondering, along with the paint, how they are normally grounded. Vince Ackerman On Wednesday, Aug 6, 2003, at 07:50 US/Pacific, Robert L. Nuckolls, III wrote: > > >> >> I'm mounting my VHF and GPS antennas on the tailboom of a Rotorway >> 162f >> helo and I need some advice. The tailboom is about 16 inches in >> diameter (aluminum skin) and since the base of the antennas is flat >> I've made a transition base out of TAP epoxy putty that matches the >> curve. This results in the antenna sitting about 3/8 inch above the >> skin. The 4 bolts on each antenna go through this base and the skin >> and >> a backing plate. Do I need to ground the antennas somehow? If so, what >> would be the best way to do this? >> >> Thanks, this list has helped a lot in the past. > > The bolts are sufficient to effect ground the antenna base. > Clean the surfaces under the bolt heads and under the nuts. > Tighten as much as the epoxy spacer will allow. Use internal > tooth lockwashers under both bolt head and nut. > > Bob . . . > > > _- > ====================================================================== > _- > ====================================================================== > _- > ====================================================================== > _- > ====================================================================== > > ________________________________________________________________________________
Date: Aug 06, 2003
From: Jim and Lucy <jpollard(at)mnsi.net>
Subject: dc motor question
Hi all I am installing a heater core for cab heat on my subaru powered zodiac. It has a motor and fan built in and is controlled by a 3 position speed switch. I thought I would run the motor in reverse for defrost and forward for regular heating. However when I reverse the leads to the motor it turns the same way when the polarity is reversed. Is there some dc motors that will not reverse when the leads are switched. Never ran into this before. thanks Jim Pollard ch601hds ea81 ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: bus feed questions
Date: Aug 06, 2003
And here's a photo of how the D-25 diode is wired: http://www.rvproject.com/images/diode_wiring.jpg Maybe you guys can let me know if I used the wrong terminals or something. Thanks, )_( Dan ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Subject: bus feed questions > I've built my RV-7 electrical system pretty much exactly to Figure Z-11. > Everything seems to work great with the exception of something that's been > nagging me. > > When I feed the e-bus via the alternate (battery) feed, the turn coordinator > spins audibly faster than when I'm running everything off the main bus > (feeding the e-bus through the D-25 diode). It's not just slightly...it's > *noticeably* faster (higher pitch) when powering the e-bus directly off the > battery. > > NOTE: this is in my garage running off the battery alone (engine/alternator > are not running). > > I have tested this when powering nothing off the main bus, just feeding to > the e-bus, so it's not like there's any real additional load on the battery. > So my assumptions are: > > 1) The battery contactor, which draws 720-750mA according to a current draw > test I did before wiring all this up, is making the difference in load? > > 2) I have wired the D-25 diode incorrectly. I was more than a little > confused about the orientation of the terminals, since mine didn't match up > exactly with Bob's Z-11 diagram. Is it possible to wire it so that it > places a load on the system? > > Any advice is much appreciated. > > )_( Dan > RV-7 N714D > http://www.rvproject.com > ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: dc motor question
> >Hi all > >I am installing a heater core for cab heat on my subaru >powered zodiac. It has a motor and fan built in and is >controlled by a 3 position speed switch. I thought >I would run the motor in reverse for defrost and forward >for regular heating. >However when I reverse the leads to the motor it turns >the same way when the polarity is reversed. Is there >some dc motors that will not reverse when the leads >are switched. Never ran into this before. This means that your motor has a wound field as opposed to permanent magnet field. You will have to bring field winding wires out of the motor and reverse them to effect reversal of the motor . . . or replace the blower with a permanent magnet motor version. Bob . . . ________________________________________________________________________________
Date: Aug 06, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: bus feed questions
> >I've built my RV-7 electrical system pretty much exactly to Figure Z-11. >Everything seems to work great with the exception of something that's been >nagging me. > >When I feed the e-bus via the alternate (battery) feed, the turn coordinator >spins audibly faster than when I'm running everything off the main bus >(feeding the e-bus through the D-25 diode). It's not just slightly...it's >*noticeably* faster (higher pitch) when powering the e-bus directly off the >battery. Have you measured the voltage difference between e-bus and main bus? It IS possible that you've wired the diode assembly such that you have TWO diodes in series thus doubling the voltage drop discussed below. Take a peek at: http://216.55.140.222/Pictures/s401-25.jpg >NOTE: this is in my garage running off the battery alone (engine/alternator >are not running). > >I have tested this when powering nothing off the main bus, just feeding to >the e-bus, so it's not like there's any real additional load on the battery. >So my assumptions are: > >1) The battery contactor, which draws 720-750mA according to a current draw >test I did before wiring all this up, is making the difference in load? > >2) I have wired the D-25 diode incorrectly. I was more than a little >confused about the orientation of the terminals, since mine didn't match up >exactly with Bob's Z-11 diagram. Is it possible to wire it so that it >places a load on the system? How did your diode differ from Z-11? >Any advice is much appreciated. The e-bus will see a drop across the normal feed diode of .6 to .8 volts which WILL let motors run slower, lights burn dimmer and transmitters put out less power. Closing the e-bus alternate feed will bypass the diode and erase the drop . . . but consider this: During alternator out operations, e-bus devices are expected to provide useful performance over the discharge voltage range of the battery . . . which starts out at about 12.5 and drops to 10.5 when less than 5% of capacity remains. Now, with the alternator running, main bus voltage will be 13.8 to 14.6 volts. Taking off 0.8 volts for e-bus normal feedpath diode drop runs the e-bus at 13.0 to 13.8 volts . . . 0.5 to 1.3 volts higher than the e-bus will see running battery only. Your tests are battery only, this means that the e-bus starts out with 12.5 - 0.8 or about 11.7 volts when powered through the normal feed path . . . Bottom line is that what you have observed is predictable, understandable and not relevant to how the system operates in the air. Bob . . . ________________________________________________________________________________
Date: Aug 06, 2003
From: Jerzy Krasinski <krasinski(at)direcway.com>
Subject: Re: dc motor question
Jim and Lucy wrote: > >Hi all > >I am installing a heater core for cab heat on my subaru >powered zodiac. It has a motor and fan built in and is >controlled by a 3 position speed switch. I thought >I would run the motor in reverse for defrost and forward >for regular heating. >However when I reverse the leads to the motor it turns >the same way when the polarity is reversed. Is there >some dc motors that will not reverse when the leads >are switched. Never ran into this before. > > >thanks > >Jim Pollard >ch601hds >ea81 > > Some dc motors have permanent magnets, some others have electromagnets. For a permanent magnet changing the leads you change of direction of current through the rotor with the same external magnetic field, so the motor will change direction of rotation. For the electromagnet case changing the leads reverses magnetic field both in the rotor and in the electromagnet, and the motor will keep running as before. You would have to find connections to the electromagnet inside the motor and reverse them if you wanted to reverse direction, but I do not think that you would like this project. Jerzy ________________________________________________________________________________
Date: Aug 06, 2003
From: Charles Brame <charleyb(at)earthlink.net>
Subject: crimping connectors to 24-26 AWG wire
I'm interested in the answers to this question also. The wires in my MAC servos and trim indicators are 22 AWG at best, and look much smaller. The instructions says that "... up to 28 AWG is satisfactory." I have trouble crimping 22 AWG wires into 18-22 AWG fastons and splices and am at a complete loss as to what to do with smaller wires. Solder....??? Charlie Brame RV-6A N11CB San Antonio --------------------------- > > From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > Subject: Re: AeroElectric-List: crimping connectors to 24-26 AWG wire > > > > > >My avionics have a lot of 24 AWG and 26 AWG wires onto which I must connect > >quarter inch "faston" terminals and butt splices. I don't have a crimp tool > >for wire that small and I can't get "faston" terminals that small. Is it > >OK to > >use 18-22 AWG terminals and butt splices? Should I then strip the insulation > >further back and bend the exposed wire to double it over so as to better fit > >the larger terminal? > > ???? Why 24 and 26 AWG wire ???? What kind of radios > are you installing that prohibit the use of 22AWG or larger > wire? > > Bob . . . > > -------------------------------------------- > ( Knowing about a thing is different than ) > ( understanding it. One can know a lot ) > ( and still understand nothing. ) > ( C.F. Kettering ) > -------------------------------------------- ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: bus feed questions
Date: Aug 06, 2003
> Have you measured the voltage difference between e-bus and main bus? The drop is .79 volts. > It IS possible that you've wired the diode assembly such that you have > TWO diodes in series thus doubling the voltage drop discussed below. > > Take a peek at: > http://216.55.140.222/Pictures/s401-25.jpg Ah, interesting. I did connect the main bus to a different terminal (the lower left terminal in that photo), as you can see here: http://www.rvproject.com/images/diode_wiring.jpg > How did your diode differ from Z-11? I was confused by Z-11 because in the iso view of the diode, it's very clear which terminals are (+), (-) and (wave) (whatever the wave is supposed to mean, I have no idea). The issue I had is that in the actual wiring diagram, it's totally unclear to me *which* of the two (wave) terminals the main bus should connect to. You might want to clarify that to help people in the future, just a suggestion...because unless I missed something it's ambiguous and there are two choices. I chose the "other" one. Now looking at the jpeg you posted above, I see exactly how you did it. But tell me this...does it matter which (wave) terminal the main bus is connected to, or are they both internally connected? Judging by the diode symbol on the diagram it looks like either one would work fine? > Bottom line is that what you have observed is predictable, > understandable and not relevant to how the system operates > in the air. Phew...thanks! )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: Re: bus feed questions
Date: Aug 06, 2003
Dan, I just looked at the picture of your e-bus diode and it looks like you might have it wired incorrectly. It looks to me like you need to move the feed from the Main DC bus from the lower left terminal to the upper right terminal in your picture. You may know this already, but just in case. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Subject: AeroElectric-List: Re: bus feed questions > > And here's a photo of how the D-25 diode is wired: > > http://www.rvproject.com/images/diode_wiring.jpg > > Maybe you guys can let me know if I used the wrong terminals or something. > > Thanks, > )_( Dan > > ----- Original Message ----- > From: "Dan Checkoway" <dan(at)rvproject.com> > To: > Subject: bus feed questions > > > > I've built my RV-7 electrical system pretty much exactly to Figure Z-11. > > Everything seems to work great with the exception of something that's been > > nagging me. > > > > When I feed the e-bus via the alternate (battery) feed, the turn > coordinator > > spins audibly faster than when I'm running everything off the main bus > > (feeding the e-bus through the D-25 diode). It's not just slightly...it's > > *noticeably* faster (higher pitch) when powering the e-bus directly off > the > > battery. > > > > NOTE: this is in my garage running off the battery alone > (engine/alternator > > are not running). > > > > I have tested this when powering nothing off the main bus, just feeding to > > the e-bus, so it's not like there's any real additional load on the > battery. > > So my assumptions are: > > > > 1) The battery contactor, which draws 720-750mA according to a current > draw > > test I did before wiring all this up, is making the difference in load? > > > > 2) I have wired the D-25 diode incorrectly. I was more than a little > > confused about the orientation of the terminals, since mine didn't match > up > > exactly with Bob's Z-11 diagram. Is it possible to wire it so that it > > places a load on the system? > > > > Any advice is much appreciated. > > > > )_( Dan > > RV-7 N714D > > http://www.rvproject.com > > > > ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: crimping connectors to 24-26 AWG wire
Date: Aug 06, 2003
One way to make the smaller wires crimp into larger capacity ends is to strip the end twice the normal length then fold the stripped end over itself, insert the folded end and crimp. ----- Original Message ----- From: "Charles Brame" <charleyb(at)earthlink.net> Subject: AeroElectric-List: crimping connectors to 24-26 AWG wire > > I'm interested in the answers to this question also. > > The wires in my MAC servos and trim indicators are 22 AWG at best, and > look much smaller. The instructions says that "... up to 28 AWG is > satisfactory." I have trouble crimping 22 AWG wires into 18-22 AWG > fastons and splices and am at a complete loss as to what to do with > smaller wires. Solder....??? > > Charlie Brame > RV-6A N11CB > San Antonio > > --------------------------- > > > > > From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > > Subject: Re: AeroElectric-List: crimping connectors to 24-26 AWG wire > > > > > > > > > >My avionics have a lot of 24 AWG and 26 AWG wires onto which I must connect > > >quarter inch "faston" terminals and butt splices. I don't have a crimp tool > > >for wire that small and I can't get "faston" terminals that small. Is it > > >OK to > > >use 18-22 AWG terminals and butt splices? Should I then strip the insulation > > >further back and bend the exposed wire to double it over so as to better fit > > >the larger terminal? > > > > ???? Why 24 and 26 AWG wire ???? What kind of radios > > are you installing that prohibit the use of 22AWG or larger > > wire? > > > > Bob . . . > > > > -------------------------------------------- > > ( Knowing about a thing is different than ) > > ( understanding it. One can know a lot ) > > ( and still understand nothing. ) > > ( C.F. Kettering ) > > -------------------------------------------- > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: D25 Rectifier/Diode
Date: Aug 06, 2003
I am studying the wiring diagram for the B&C WigWag SSF-1 Flasher (printed it out some where/time in the past but don't have the URL to reference it again) and am trying to understand the purpose of the D25. Is there a charge build up in the flasher itself that discharges itself when the circuit is opened? What would possible bad happen if the D25 was not there and why is it useful to have in this diagram? Thanks. Indiana Larry, RV7 ACS2002 Dynon CNS430 Digitrak TwoBatteriesOneAltWiring ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: bus feed questions
Date: Aug 06, 2003
Dan wrote, "Now looking at the jpeg you posted above, I see exactly how you did it. But tell me this...does it matter which (wave) terminal the main bus is connected to, or are they both internally connected? Judging by the diode symbol on the diagram it looks like either one would work fine?" It does matter where we connect the main buss based on a couple of the diagrams I have seen that show the internal wiring of the D25 by B&C. There is only one terminal the main bus cannot be connected to on the D25 and you got it. If the D25 is laid down with feet up and the one terminal with foot in different angle is put in lower right corner and connected to the e-buss and either terminal in the top row can be used to connect to the main buss to do it right. Indiana Larry, RV7 Tip-up TMX-O-360 ACS2002 Dynon CNS430 Digitrak Received FWF today. ________________________________________________________________________________
Date: Aug 06, 2003
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: crimping connectors to 24-26 AWG wire
Simply strip a double length of the smaller 26 gauge wire. Double the bared wire back. This will effectively double the thickness of the wire so that it will hold securely in a 22 -18 gauge terminal. Charlie Kuss > >I'm interested in the answers to this question also. > >The wires in my MAC servos and trim indicators are 22 AWG at best, and >look much smaller. The instructions says that "... up to 28 AWG is >satisfactory." I have trouble crimping 22 AWG wires into 18-22 AWG >fastons and splices and am at a complete loss as to what to do with >smaller wires. Solder....??? > >Charlie Brame >RV-6A N11CB >San Antonio > >--------------------------- > >> >> From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> >> Subject: Re: AeroElectric-List: crimping connectors to 24-26 AWG wire >> >> >> > >> >My avionics have a lot of 24 AWG and 26 AWG wires onto which I must connect >> >quarter inch "faston" terminals and butt splices. I don't have a crimp tool >> >for wire that small and I can't get "faston" terminals that small. Is it >> >OK to >> >use 18-22 AWG terminals and butt splices? Should I then strip the insulation >> >further back and bend the exposed wire to double it over so as to better fit >> >the larger terminal? >> >> ???? Why 24 and 26 AWG wire ???? What kind of radios >> are you installing that prohibit the use of 22AWG or larger >> wire? >> >> Bob . . . >> >> -------------------------------------------- >> ( Knowing about a thing is different than ) >> ( understanding it. One can know a lot ) >> ( and still understand nothing. ) >> ( C.F. Kettering ) >> -------------------------------------------- > > ________________________________________________________________________________
From: F1Rocket(at)comcast.net
Subject: Re: crimping connectors to 24-26 AWG wire
Date: Aug 07, 2003
I've handled these wires in two ways. One, if a disconnect is needed, I following the suggestion that Bob has on his web site for using a 9 pin computer connector and soldering the wires to the pins. Here's the link: http://www.aeroelectric.com/articles/macservo/macservo.html Second, if I'm joining two wires together, I just solder them together and cover them with heat shrink and forget about it. IMHO, this is much easier and less risky than trying to get 26 gauge wire into a crimp connector made for a 22 gauge wire. Just my thoughts, you mileage may vary. Randy F1 Rocket #95 http://mywebpages.comcast.net/f1rocket/ > > I'm interested in the answers to this question also. > > The wires in my MAC servos and trim indicators are 22 AWG at best, and > look much smaller. The instructions says that "... up to 28 AWG is > satisfactory." I have trouble crimping 22 AWG wires into 18-22 AWG > fastons and splices and am at a complete loss as to what to do with > smaller wires. Solder....??? > > Charlie Brame > RV-6A N11CB > San Antonio > > --------------------------- > > > > > From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > > Subject: Re: AeroElectric-List: crimping connectors to 24-26 AWG wire > > > > > > > > > > >My avionics have a lot of 24 AWG and 26 AWG wires onto which I must connect > > >quarter inch "faston" terminals and butt splices. I don't have a crimp tool > > >for wire that small and I can't get "faston" terminals that small. Is it > > >OK to > > >use 18-22 AWG terminals and butt splices? Should I then strip the insulation > > >further back and bend the exposed wire to double it over so as to better fit > > >the larger terminal? > > > > ???? Why 24 and 26 AWG wire ???? What kind of radios > > are you installing that prohibit the use of 22AWG or larger > > wire? > > > > Bob . . . > > > > -------------------------------------------- > > ( Knowing about a thing is different than ) > > ( understanding it. One can know a lot ) > > ( and still understand nothing. ) > > ( C.F. Kettering ) > > -------------------------------------------- > > > > > > ________________________________________________________________________________
Date: Aug 07, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: bus feed questions
> >Dan, I just looked at the picture of your e-bus diode and it looks like you >might have it wired incorrectly. It looks to me like you need to move the >feed from the Main DC bus from the lower left terminal to the upper right >terminal in your picture. You may know this already, but just in case. > >Pat Hatch >RV-4 >RV-6 >RV-7 QB (Building) >Vero Beach, FL The diode bridge rectifier has 4 diodes in a 'square'. We wish to use one of the four devices, hence there are 4 different ways to make the connection, all of which would function properly. Dan's depiction is functional as is the one I cited from my website. Note these assemblies have some means for showing the (+) output or common cathodes terminal. The square will either have a chamfered corner, one of the fast-ons rotated 90 degrees to the others, or both. The diode array will always serve it's intended purpose if the (+) output terminal is wired to the e-bus, and either adjacent terminal is wired to the main-bus. Bob . . . ________________________________________________________________________________
Date: Aug 07, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: bus feed questions
> > > Have you measured the voltage difference between e-bus and main bus? > >The drop is .79 volts. Okay, you've only got one diode in the loop . . . good > > It IS possible that you've wired the diode assembly such that you have > > TWO diodes in series thus doubling the voltage drop discussed below. > > > > Take a peek at: > > http://216.55.140.222/Pictures/s401-25.jpg > >Ah, interesting. I did connect the main bus to a different terminal (the >lower left terminal in that photo), as you can see here: > >http://www.rvproject.com/images/diode_wiring.jpg > > > How did your diode differ from Z-11? > >I was confused by Z-11 because in the iso view of the diode, it's very clear >which terminals are (+), (-) and (wave) (whatever the wave is supposed to >mean, I have no idea). >The issue I had is that in the actual wiring diagram, it's totally unclear >to me *which* of the two (wave) terminals the main bus should connect to. >You might want to clarify that to help people in the future, just a >suggestion...because unless I missed something it's ambiguous and there are >two choices. I chose the "other" one. > >Now looking at the jpeg you posted above, I see exactly how you did it. But >tell me this...does it matter which (wave) terminal the main bus is >connected to, or are they both internally connected? Judging by the diode >symbol on the diagram it looks like either one would work fine? > > > Bottom line is that what you have observed is predictable, > > understandable and not relevant to how the system operates > > in the air. > >Phew...thanks! The diode array is a bridge rectifier. The wavy symbol is use to show one of two AC power input terminals. Either can be used. You're wired up just fine and everything will be hunky-dory when you get the engine fired up and the alternator comes on line. Bob . . . ________________________________________________________________________________
From: "mailbox bob at mail.flyboybob.com" <bob(at)flyboybob.com>
Subject: Alternator diode bridge measurement
Date: Aug 07, 2003
Bob, I am in the process of modifying my internally regulated alternator to use an external linear regulator. It was removed from service because it only was putting out 13.0 volts. The claim of the shop was that it had a bad regulator. I have disconnected the diode/regulator board from the stator. The stator windings read 1 ohm from A-B, A-C, or B-C and infinite resistance to the core. The rotor measures 3 ohms between the two brush slip rings and infinite resistance to the core. Do these values seem reasonable for a 40A Hitachi alternator? The diode bridge and regulator are all in one assembly in this unit. I will need to perform a lobotomy on the regulator and then connect the rotor positive brush to what was the idiot light output connection on the alternator. Before performing this surgery on the regulator, I would like to know that the diode bridge is intact. The following table shows the resistance values that I got from the diode bridge. The results seem inconclusive to me. My assumption is that my DVM does not supply sufficient voltage to bias the diodes??? Is there a way to measure diode bridge without removing each individual diode? Terminals in top row, ohm meter positive lead Terminals in left column, ohm meter negative lead (All readings are Kohms) B+ GND A B C B+ XXXX 2940 1960 1860 1910 GND inf XXXX 1960 1890 1850 A inf 1810 XXXX 3770 3730 B inf 1820 3780 XXXX 2880 C inf 1840 3790 2760 XXXX Regards, Bob Lee ______________________________ 3380 Ashton Drive Suwanee, GA 30024 Cell: (404) 538-1427 Phone: (770) 844-7511 Fax: (770) 844-7501 mailto:bob(at)flyboybob.com http://flyboybob.com ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Alternator diode bridge measurement
Date: Aug 07, 2003
Most good DVM have a diode function which will provide larger bias current and show the diode forward voltage drop. Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of mailbox bob at mail.flyboybob.com Subject: AeroElectric-List: Alternator diode bridge measurement mail.flyboybob.com" Bob, I am in the process of modifying my internally regulated alternator to use an external linear regulator. It was removed from service because it only was putting out 13.0 volts. The claim of the shop was that it had a bad regulator. I have disconnected the diode/regulator board from the stator. The stator windings read 1 ohm from A-B, A-C, or B-C and infinite resistance to the core. The rotor measures 3 ohms between the two brush slip rings and infinite resistance to the core. Do these values seem reasonable for a 40A Hitachi alternator? The diode bridge and regulator are all in one assembly in this unit. I will need to perform a lobotomy on the regulator and then connect the rotor positive brush to what was the idiot light output connection on the alternator. Before performing this surgery on the regulator, I would like to know that the diode bridge is intact. The following table shows the resistance values that I got from the diode bridge. The results seem inconclusive to me. My assumption is that my DVM does not supply sufficient voltage to bias the diodes??? Is there a way to measure diode bridge without removing each individual diode? Terminals in top row, ohm meter positive lead Terminals in left column, ohm meter negative lead (All readings are Kohms) B+ GND A B C B+ XXXX 2940 1960 1860 1910 GND inf XXXX 1960 1890 1850 A inf 1810 XXXX 3770 3730 B inf 1820 3780 XXXX 2880 C inf 1840 3790 2760 XXXX Regards, Bob Lee ______________________________ 3380 Ashton Drive Suwanee, GA 30024 Cell: (404) 538-1427 Phone: (770) 844-7511 Fax: (770) 844-7501 mailto:bob(at)flyboybob.com http://flyboybob.com ________________________________________________________________________________
Date: Aug 07, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: crimping connectors to 24-26 AWG wire on Ray Allen
servos Ray Allen Company 2528-8 Pioneer Avenue Vista, CA 92083 Via Fax: 760-599-4383 Good morning, By way of introduction, I am an electronics engineer with over 40 years experience in light aircraft. For the past 17 years, I have been supporting the owner built and maintained (OBAM) aircraft community though publishing and real-time support efforts. I publish a builder assistance book called the AeroElectric Connection which is in it's 10th revision after 15 years of publication and over 10,000 copies sold. I'll invite you to visit my website at www.aeroelectric.com for a more detailed description of our activities in support of the OBAM aircraft industry. Since my first visit to OSH in 1986, I have been fielding questions about practical ways to interface your popular and capable products into OBAM aircraft. Difficulties arise most often when neophyte builders are learning to deal with wires that are smaller than the more robust, mil-w-22759/16, 22AWG wires; the smallest size recommended for airframe wiring. There is another issue with respect to the use of two white wires to bring motor leads out of the trim actuators. The system designer who specifies your products cannot produce a wiring diagram that is 100% accurate for system functionality. The builder has a 50-50 chance of wiring the motor right the first time. The note below is an example of conversations I've had with builders about your products for lots of years. I've copied you on this exchange to apprise you of perceptions and customer discomfort with the use of Ray Allen products. If there is any interest on your part to effect some relief, I for one would be most supportive. My readers would appreciate it too. Kindest regards, Bob Nuckolls AeroElectric Connection Wichita, KS Cell:(316) 209-7528 Fax:(316) 685-8617 Email: bob.nuckolls(at)cox.net > > >I'm interested in the answers to this question also. > >The wires in my MAC servos and trim indicators are 22 AWG at best, and >look much smaller. The instructions says that "... up to 28 AWG is >satisfactory." I have trouble crimping 22 AWG wires into 18-22 AWG >fastons and splices and am at a complete loss as to what to do with >smaller wires. Solder....??? Heard this question a lot when I worked out of B&C's booth at OSH every year. It was mystifying to me that given the compact size of M22769, 22AWG wire, that they were so hard-over on using such small wire on their products. Further, any recommendation that wires as small as 28AWG (?????) could be used in airframe wiring was mind boggling . . . ESPECIALLY for neophyte technicians. The current rating of wires as small as 28AWG might be satisfactory for rated performance of their product. However, there was no consideration given for relative robustness of small wires and the difficulties of acquiring convenient connection hardware designed for those small wires. Every time I stopped by MAC's booth at for about 10 years running, I asked if they would consider up-sizing the wires to 22AWG -AND- using a second color for one of the motor wires (with two white wires, you have 50-50 chance of wiring it right the first time). Never have I encountered an organization so disconnected from the tenants of elegant design, practical acumen and empathy with the customers they claim to serve. Their standard response was, "Gee, we've heard no complaints . . . we must be doing a good thing". A deep root of resistance for them has to be the number of STC's in which their products are called out. Making the most rudimentary of changes to a holy-watered product has become a labor intensive, financial boondoggle of jumping through regulatory hoops. That's an advantage the OBAM aircraft community has over the certified ships. Products and processes can evolve as the elegant solutions dictate. You folks have the opportunity to be a the leading edge of aviation evolution while our spam-can driving brethren are flying designs carved into regulatory stone. If I had no other options than to use Ray Allen products, I would interface their pendant wires with REAL airframe wiring using a technique like: http://216.55.140.222/articles/macservo/macservo.html Understand they are under new management. Perhaps another suggestion for making their products more user friendly would be useful. I'll fax a copy of this note to the factory. Bob . . . ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: bus feed questions
Date: Aug 07, 2003
> can be used. You're wired up just fine and everything will > be hunky-dory when you get the engine fired up and the > alternator comes on line. Thanks again for putting my mind at ease. The voltage drop explains the symptom...wish I had thought to break out the voltmeter. Next time I will. Couldn't get through this (first OBAM) without all your help. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "rwilliams" <rwilliams(at)C1ama.net>
Subject: Re: Panel layout - request for comments
Date: Aug 07, 2003
Tony: Valid questions. However, ... . Some of us are working on very tight budgets. What is the difference in cost between the Dynon D10 or the Blue Mountain EFIS/Lite and a "conventional" panel? Dynon should be commended for bringing out a much lower priced box than their competitors, but it is still not cheap. In sentiment, I agree with Bob Nuckolls' desire for an all-electric panel. I'd love to have a glass cockpit. However-at least with conventional "steam gauges"-an electric artificial horizon costs as much as a vacuum a.h. and the rest of the vacuum system put together. Vacuum system components are readily available reconditioned. Thus far, most electronics seem to be priced to probe just how high the market will tolerate. The folks at MyGlassCockpit(at)yahoogroups.com are experimenting with various "roll your own" solutions. The progress on that site is disappointing--probably because they lack a sparkplug like Nuckolls-but I suspect that affordable systems are more likely to come from amateurs than greedy corporations. I suspect that if I ever get a glass cockpit, it will be built with "off the shelf" components [like a tablet p.c., automotive sensors, etc.] and homebuilder cooperation. Is there anyone else in the group that is thinking along these lines, or am I alone "out in left field" (or right, or whatever)? Are homebuilt instruments a valid topic for an Aerolectric discussion? Perhaps one could start by computerizing engine readouts, then add GPS (the components are all already available) and moving maps, then finally integrate EFIS. Or has all this already been done and I'm simply ignorant? Thanks! Bob ________________________________________________________________________________
From: "Brett Ferrell" <bferrell(at)123mail.net>
Subject: Re: Panel layout - request for comments
Date: Aug 07, 2003
The Dynon is essentially only the ADI screen of the BMA EFIS/Lite. The BMA also includes an HSI, Moving Map, AutoPilot, and a CDI for VOR/GPS guidance. The EFIS/Lite essentially replaces the standard "six pack" gauges (Airspeed, altimeter, attitude, turn coordinator, vertical speed, heading), and adds a moving map GPS, autopilot (if purchased), and Nav head. The EFIS/One full system adds, for one, the engine, fuel, OAT, and other monitoring items.... Brett ----- Original Message ----- From: "rwilliams" <rwilliams(at)C1ama.net> Subject: Re: AeroElectric-List: Panel layout - request for comments > > Tony: > > Valid questions. However, ... . > > Some of us are working on very tight budgets. What is the difference in > cost between the Dynon D10 or the Blue Mountain EFIS/Lite and a > "conventional" panel? > > Dynon should be commended for bringing out a much lower priced box than > their competitors, but it is still not cheap. > > In sentiment, I agree with Bob Nuckolls' desire for an all-electric panel. > I'd love to have a glass cockpit. However-at least with conventional "steam > gauges"-an electric artificial horizon costs as much as a vacuum a.h. and > the rest of the vacuum system put together. Vacuum system components are > readily available reconditioned. Thus far, most electronics seem to be > priced to probe just how high the market will tolerate. > > The folks at MyGlassCockpit(at)yahoogroups.com are experimenting with various > "roll your own" solutions. The progress on that site is > disappointing--probably because they lack a sparkplug like Nuckolls-but I > suspect that affordable systems are more likely to come from amateurs than > greedy corporations. I suspect that if I ever get a glass cockpit, it will > be built with "off the shelf" components [like a tablet p.c., automotive > sensors, etc.] and homebuilder cooperation. > > Is there anyone else in the group that is thinking along these lines, or am > I alone "out in left field" (or right, or whatever)? Are homebuilt > instruments a valid topic for an Aerolectric discussion? > > Perhaps one could start by computerizing engine readouts, then add GPS (the > components are all already available) and moving maps, then finally > integrate EFIS. Or has all this already been done and I'm simply ignorant? > > Thanks! > > Bob > > ________________________________________________________________________________
Date: Aug 07, 2003
From: Freddie Freeloader <lists(at)stevet.net>
Subject: Re: Panel layout - request for comments
Hello rwilliams, Thursday, August 7, 2003, 12:15:13 PM, you wrote: r> I suspect that affordable systems are more likely to come from r> amateurs than greedy corporations. Just curious, when did designing and marketing and making a profit turn into "greedy?" -- Best regards, Freddie mailto:lists(at)stevet.net ________________________________________________________________________________
Date: Aug 07, 2003
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: Panel layout - request for comments
I would second this comment. I own (with two partners) a company (www.astsensors.com) that makes pressure sensors. We sell thousands to large numbers of industrial and commercial customers. I would like to make our products available to homebuilders (and to mainline GA and aeronautical companies as well). However, the costs for insurance that will cover sales to anything related to aircraft is ridiculous! The additional cost to sell one sensor into an aviation application would be more than double what we pay to sell over $2M to industrial customers! So it is not specifically "greedy corporations" - it is more the lawyers and our litigious society that raises the costs. My $0.02... Dick Tasker, RV9A 90573 Starting fuselage... Freddie Freeloader wrote: > >Hello rwilliams, > >Thursday, August 7, 2003, 12:15:13 PM, you wrote: > >r> I suspect that affordable systems are more likely to come from >r> amateurs than greedy corporations. > > Just curious, when did designing and marketing and making a profit > turn into "greedy?" > > > ________________________________________________________________________________
Date: Aug 07, 2003
Subject: Re: Panel layout - request for comments
From: "Brad Benson" <brad@cds-inc.com>
Pardon me for butting into the conversation, but I just wanted to throw in my $0.02 on how I "justified" the Dynon unit. I'm building an RV6A, and one of my requirements is that it is capable fof basic IFR flight. I don't need WAAS approach capability, two-axis autopilot, auto-throttles, or anything like that - just the equipment required to go through a layer of clouds to VFR on top or to shoot the occasional ILS. After pricing out the basics, I found the Dynon actually cost very little more than the traditional vacuum system. My bill for the Dynon came to $2200, and from my budget I was able to remove the following items : Mode-C altitude encoder - $150 Attitude Indicator - $450 Gyro Compass - $450 Vacuum Pump - $350 Suction Gauge - $75 Regulator & filter - $600 Note that these prices are basically estimates based on what is available from Wicks/Spruce/Van's etc. Before choosing the Dynon unit, I decided that I did not want to peg my well-being on a used device with an unknown background from eBay. The total of the above units is $2075; that doesn't include the hoses or fittings for plumbing the vacuum system. For $125 more, the Dynon offers an effective _solid-state_ replacement, with the addition of a G-meter, Angle-of-attack indicator, voltmeter, and more. It might be a bit cheaper; I ordered the optional backup battery to run the unit in case of failure of the electrical system. Cheers, Brad "Sharpie" Benson RV6A QB Underway - Panel!!! A/FD for Palm and PocketPC - visit http://www.notamd.com rwilliams said: > > > Tony: > > Valid questions. However, ... . > > Some of us are working on very tight budgets. What is the > difference in cost between the Dynon D10 or the Blue Mountain > EFIS/Lite and a > "conventional" panel? > > Dynon should be commended for bringing out a much lower priced box > than their competitors, but it is still not cheap. > > In sentiment, I agree with Bob Nuckolls' desire for an > all-electric panel. I'd love to have a glass cockpit. However-at > least with conventional "steam gauges"-an electric artificial > horizon costs as much as a vacuum a.h. and the rest of the vacuum > system put together. Vacuum system components are readily > available reconditioned. Thus far, most electronics seem to be > priced to probe just how high the market will tolerate. > > The folks at MyGlassCockpit(at)yahoogroups.com are experimenting > with various "roll your own" solutions. The progress on that site > is > disappointing--probably because they lack a sparkplug like > Nuckolls-but I suspect that affordable systems are more likely to > come from amateurs than greedy corporations. I suspect that if I > ever get a glass cockpit, it will be built with "off the shelf" > components [like a tablet p.c., automotive sensors, etc.] and > homebuilder cooperation. > > Is there anyone else in the group that is thinking along these > lines, or am I alone "out in left field" (or right, or whatever)? > Are homebuilt instruments a valid topic for an Aerolectric > discussion? > > Perhaps one could start by computerizing engine readouts, then add > GPS (the components are all already available) and moving maps, > then finally integrate EFIS. Or has all this already been done > and I'm simply ignorant? > > Thanks! > > Bob > > > Engine: http://www.matronics.com/search > Digests: http://www.matronics.com/digest/aeroelectric-list _-> Archives: http://www.matronics.com/archives Brad Benson, Software Architect Computer Data Strategies, Inc. Ph. 651-730-4156 / Fax 651-730-4161 "What's another word for thesaurus?" ________________________________________________________________________________
From: <mjheinen(at)adelphia.net>
Subject: Re: Panel layout - request for comments
Date: Aug 07, 2003
My understanding and I believe companies that make these "glass panels" is that you would need at leat two of them to maybe qualify for IRF or have a vacume system backup. If you unit failed all your instruments would be gone...no partial panel...thus I dont believe you could use it fro IFR legally. With steam guages at least one instrument or system failure still gives you some options. That said....I too would prefer a (plus backup) glass panel with all the bells and whistles at an affordable cost. My guess is the way PDAs are headed you could almost do it with them... ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 07, 2003
Subject: Re: Panel layout - request for comments
In a message dated 8/7/03 7:48:47 PM Central Daylight Time, mjheinen(at)adelphia.net writes: > My understanding and I believe companies that make these "glass panels" is > that you would need at least two of them to maybe qualify for IFR or have a > vacuum system backup. If you unit failed all your instruments would be > gone...no partial panel...thus I dont believe you could use it fro IFR legally. With > steam guages at least one instrument or system failure still gives you some > options. > That said....I too would prefer a (plus backup) glass panel with all the > bells and whistles at an affordable cost. My guess is the way PDAs are headed > you could almost do it with them... > > Good Evening mjheinen, I am not at all familiar with the requirements for IFR flight with current construction experimental airplanes, but any part 91 airplane that has been certificated for a few years does not require any back up instrumentation at all. Most folks like to have something to fall back on, but nothing is required by regulation. You can have everything driven off one vacuum pump or the entire panel driven by electricity and have no back up electrical power at all. May or may not be advisable, but it is legal. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Panel layout - request for comments
Date: Aug 07, 2003
> > My understanding and I believe companies that make these "glass panels" is > > that you would need at least two of them to maybe qualify for IFR or have a > > I am not at all familiar with the requirements for IFR flight with current > construction experimental airplanes, but any part 91 airplane that has been Folks, sorry to be blunt, but it's time to break out the FARs and refresh your memory on 91.205. http://checkoway.com/url/?s=44f0f6ce )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Aug 07, 2003
Subject: Re: Panel layout - request for comments
From: "Brad Benson" <brad@cds-inc.com>
For part 91 aircraft, there is no requirement for a backup gyro device. I know it is required for jet aircraft and also for part 121/135 but I confess that I am too lazy to dig out my FAR/AIM at the moment. Anyway, my panel is being built around my Dynon D10 and I will have a turn coordinator installed even though the Dynon includes that function. Cheers, Brad "Sharpie" Benson RV6A QB Underway - Panel!!! A/FD for Palm and PocketPC - visit http://www.notamd.com > > > My understanding and I believe companies that make these "glass > panels" is that you would need at leat two of them to maybe > qualify for IRF or have a vacume system backup. If you unit > failed all your instruments would be gone...no partial > panel...thus I dont believe you could use it fro IFR legally. > With steam guages at least one instrument or system failure still > gives you some options. > That said....I too would prefer a (plus backup) glass panel with > all the bells and whistles at an affordable cost. My guess is the > way PDAs are headed you could almost do it with them... ________________________________________________________________________________
Date: Aug 07, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel layout - request for comments
> >In a message dated 8/7/03 7:48:47 PM Central Daylight Time, >mjheinen(at)adelphia.net writes: > > > My understanding and I believe companies that make these "glass panels" is > > that you would need at least two of them to maybe qualify for IFR or > have a > > vacuum system backup. If you unit failed all your instruments would be > > gone...no partial panel...thus I dont believe you could use it fro IFR > legally. With > > steam guages at least one instrument or system failure still gives you > some > > options. > > That said....I too would prefer a (plus backup) glass panel with all the > > bells and whistles at an affordable cost. My guess is the way PDAs are > headed > > you could almost do it with them... > > > > >Good Evening mjheinen, > >I am not at all familiar with the requirements for IFR flight with current >construction experimental airplanes, but any part 91 airplane that has been >certificated for a few years does not require any back up instrumentation >at all. >Most folks like to have something to fall back on, but nothing is required by >regulation. > >You can have everything driven off one vacuum pump or the entire panel driven >by electricity and have no back up electrical power at all. > >May or may not be advisable, but it is legal. A fully electric airplane is considered to have TWO power sources, one alternator and one battery. An airplane with one-source vacuum gyros still has an electric T/C with two power sources. The idea is that with some degree of practice, one can reasonably expect to navigate sans one power source. Of course, given that most airplane batteries are treated the same as car batteries, one might effectively discount reliability of the second source . . . combine this with the a demonstrated miserable performance of alternators on most SE aircraft, and it's easy to see why our spam-can flying brothers are so fond of their vacuum systems. They must seek solace with an airplane full of redundant junk as opposed to refitting and configuring their flight system to be failure tolerant of equipment EXPECTED to last a long time. If one installed a low cost efis that replaced the standard 6-pak, one could still argue adequate redundancy with needle, ball, and airspeed installed on the right side. Once might also add a digital readout of the encoder data as backup altimeter. A radio-aided wing leveler might also be considered superior backup in lieu of T/C leaving only an altimeter and a/s readout needed for comfortable redundancy. This doesn't take a lot of extra dollars or panel space. Bob . . . ________________________________________________________________________________
Date: Aug 07, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel layout - request for comments
> >The total of the above units is $2075; that doesn't include the >hoses or fittings for plumbing the vacuum system. For $125 more, >the Dynon offers an effective _solid-state_ replacement, with the >addition of a G-meter, Angle-of-attack indicator, voltmeter, and >more. It might be a bit cheaper; I ordered the optional backup >battery to run the unit in case of failure of the electrical system. How do you plan to have an "electrical system failure?" It's usually less expensive, lighter and safer to plan an electrical system that isn't going to fail than to plan for a flight system that is tolerant of an electrical system failure. Bob . . . ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Panel layout - request for comments
Date: Aug 08, 2003
"Cheap" is relative. Also, "Cheap" may *NOT* be what you want. :-) Seriously, in my opinion, nobody comes close to offering what they offer at the price they do. Maybe Blue Mountain *could* (with a very stripped down "Lite') but they do not. Maybe PCflightSystems (or ControlVision) with their PDA offerings but they don't at this time. Seems though I recall seeing that PCFlightSystems had something at OSH that was less costly. Personally I am surprised that they are able to offer what they do for the price they do. I would guess they are doing "forward pricing" in an attempt to "own" this space so they can eventually get enough volume to catch up (on expenses) with subsequent products. Just a different perspective on the matter. James > > Dynon should be commended for bringing out a much lower priced box than > their competitors, but it is still not cheap. > > Bob > > ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Panel layout - request for comments
Date: Aug 08, 2003
See this link for PCFlightSystems "stuff". http://www.pcflightsystems.com/images/PCFSPRODUCTS2003.pdf They seem to have offerings between about $1000 and about $2000. James > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of > rwilliams > Sent: Thursday, August 07, 2003 3:15 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Panel layout - request for comments > > > Tony: > > Valid questions. However, ... . > > Some of us are working on very tight budgets. What is the difference in > cost between the Dynon D10 or the Blue Mountain EFIS/Lite and a > "conventional" panel? > > Dynon should be commended for bringing out a much lower priced box than > their competitors, but it is still not cheap. > > In sentiment, I agree with Bob Nuckolls' desire for an all-electric panel. > I'd love to have a glass cockpit. However-at least with > conventional "steam > gauges"-an electric artificial horizon costs as much as a vacuum a.h. and > the rest of the vacuum system put together. Vacuum system components are > readily available reconditioned. Thus far, most electronics seem to be > priced to probe just how high the market will tolerate. > > The folks at MyGlassCockpit(at)yahoogroups.com are experimenting > with various > "roll your own" solutions. The progress on that site is > disappointing--probably because they lack a sparkplug like Nuckolls-but I > suspect that affordable systems are more likely to come from amateurs than > greedy corporations. I suspect that if I ever get a glass > cockpit, it will > be built with "off the shelf" components [like a tablet p.c., automotive > sensors, etc.] and homebuilder cooperation. > > Is there anyone else in the group that is thinking along these > lines, or am > I alone "out in left field" (or right, or whatever)? Are homebuilt > instruments a valid topic for an Aerolectric discussion? > > Perhaps one could start by computerizing engine readouts, then > add GPS (the > components are all already available) and moving maps, then finally > integrate EFIS. Or has all this already been done and I'm > simply ignorant? > > Thanks! > > Bob > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 08, 2003
Subject: Re: Panel layout - request for comments
In a message dated 8/7/03 10:21:09 PM Central Daylight Time, dan(at)rvproject.com writes: > Folks, sorry to be blunt, but it's time to break out the FARs and refresh > your memory on 91.205. > Well Dan, I did review my copy of 91.205 and find nothing that changes my opinion that no standby source is required. The FAA has been insisting that new certified aircraft have an alternate source of power as a condition of certification. I don't believe you will find that the requirement is retroactive. Whether or not such a requirement is imposed on OBAM aircraft, I have no idea. Happy Skies, Old Bob ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 08, 2003
Subject: Re: Panel layout - request for comments
In a message dated 8/7/03 10:53:23 PM Central Daylight Time, bob.nuckolls(at)cox.net writes: > An > airplane with one-source vacuum gyros still has an > electric T/C with two power sources. The idea is that > with some degree of practice, one can reasonably > expect to navigate sans one power source. > Good Morning Bob, For What It Is Worth, my first 1947 Bonanza came from Beech with a vacuum powered T&B and a vacuum powered DG. When the FAA added the requirement for an Artificial Horizon and Directional gyro, all I had to do was add the Attitude gyro. I had previously installed an electric T&B as a back up to be used if my vacuum pump should fail, but having the electric T&B was not a requirement for IFR flight. My reading of the FARs say that is still the case. All gyro instruments could be pneumatically powered and the airplane would be legal for IFR flight. Vacuum T&Bs are getting a bit hard to find, but I did buy one with a fresh overhaul just last year at Oshkosh. A single source of power is all that is required. Happy Skies, Old Bob ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Aug 08, 2003
Subject: Re: Ammeter Shunts, Fuses, Volts
Bob, Ammeter Shunts... So if I were to use a 70 and a 20 amp shunt, I would convert my display from an "amp" reading to a "percentage of output" reading. I'm assuming that my instrument is calibrated so that 50mv reads "100" on the readout. However, if I want actual amps I need to get another matching 100 amp shunt for my 20 amp alternator so they both will read actual amps. I like your idea of using the percentage setup. The unit has alarms that you can set to the low and high points. That would be much more usable if my two alternators were reading percentages. Fuses... I should fuse the + feed coming from the shunt????? Volts... The EDM900 also displays volts. The problem is that it uses the main power feed to measure it. If I were to switch the incoming power between the two busses I'd temporarily shut off the unit every time I flipped the switch. I guess I could use some type of rotary shorting switch to switch both the amps and volts between busses. Any ideas? I would really like to overthink the situation and find some auto switching device that would alternate every 10 seconds or something in "auto" mode or be able to switch it to either bus manually. I am installing the two warning lights that came with my alternator controllers. Low voltage on either bus will be right in my face if anything happens. Then my load readouts would come in handy to monitor my remaining good alternator. Mike Easley Lancair ES Colorado Springs ________________________________________________________________________________
From: MikeEasley(at)aol.com
Date: Aug 08, 2003
Subject: Wiring those tiny wires on Ray Allen Servos
I found a good solution, it works for me anyway. I'm using Molex connectors throughout my airplane. The local electronics shop has everything from 2 to 15 pin versions in stock. I standardized on the .093 pins. The problem was they came with 18-22 awg pins. But I found additional pin sizes from Allied Electronics in 14-20 and 24-30 awg sizes. For about $6 per 100, I got the smaller and larger sizes. I got plenty of the medium ones with the connectors. They work great on the little Ray Allen wires. I just put a 6 pin connector on the servo and run "normal" size wire from there. Mike Easley Lancair ES Colorado Springs ________________________________________________________________________________
Date: Aug 08, 2003
Subject: Re: Panel layout - request for comments
From: "Brad Benson" <brad@cds-inc.com>
I'm not planning on having one (an electrical system failure, that is) and in fact am planning on using one of the systems outline in the AeroElectric connection. However, for the low cost/weight addition, a battery backup for the PFD certainly seems reasonable. I've had to abort a flight twice (one emergency) due to electrical system failure, and I heard a King Air declare an emergency due to "total electrical failure" once, so I'm happy with the cost/weight tradeoff. In any event it will be as reliable, if not more so, than the vacuum system that would have gone in its place. What do you think? Cheers, Brad "Sharpie" Benson RV6A QB Underway - Panel!!! A/FD for Palm and PocketPC - visit http://www.notamd.com Robert L. Nuckolls, III said: > > How do you plan to have an "electrical system failure?" > > It's usually less expensive, lighter and safer to plan > an electrical system that isn't going to fail than to plan > for a flight system that is tolerant of an electrical > system failure. > > Bob . . . > > > Engine: http://www.matronics.com/search > Digests: http://www.matronics.com/digest/aeroelectric-list _-> Archives: http://www.matronics.com/archives Brad Benson, Software Architect Computer Data Strategies, Inc. Ph. 651-730-4156 / Fax 651-730-4161 "What's another word for thesaurus?" ________________________________________________________________________________
Date: Aug 08, 2003
From: MikeM <mladejov(at)ced.utah.edu>
Subject: Re: Alternator diode bridge measurement
On Thu, 7 Aug 2003, AeroElectric-List Digest Server wrote: > From: "mailbox bob at mail.flyboybob.com" <bob(at)flyboybob.com> > . . . > I have disconnected the diode/regulator board from the stator. > The stator windings read 1 ohm from A-B, A-C, or B-C and infinite resistance > to the core. The rotor measures 3 ohms between the two brush slip rings and > infinite resistance to the core. Do these values seem reasonable for a 40A > Hitachi alternator? These are typical values for most alternators, including Prestolite, Motorola, and Rhone. The resistance of the stator windings is much less than 1 Ohm so your Ohmmeter is just providing a "rough" indication. The DC resistance of the rotor (field winding) is typically 3 to 5 Ohms. If you connect 14V direct across the slip rings, the field current is usually about 3 A, meaning that the resistance has to be about 14/3 or 4.7 Ohms. > . . . > My assumption is that my DVM does not supply sufficient > voltage to bias the diodes??? Is there a way to measure diode bridge > without removing each individual diode? Some DVMs, like my Fluke 77 and Fluke 87, provide a "Diode Test" mode, which effectively forward biases the Diode Under Test with a constant current source of 100uA. The meter then measures the forward drop, and displays it in mV. e.g., when testing an old Germanium diode, it shows about 0.2V, a Silicon rectifier shows about 0.65V, and a Shottky diode shows about 0.15V. Either of my Flukes can determine the integrity of the individual diodes in a Full-wave bridge rectifier stack as long as the stack is disconnected from the stators... Mike Mladejovsky ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
"Rv-List(at)Matronics.Com"
Subject: Ritchie M2 electronic compasses ... any interest????
Date: Aug 08, 2003
GlacierSeveral of us have used the Ritchie M2 electronic compass in our custom/homebuilt/experimental planes and they seem to work just fine. The sensor is remote from the display and as soon as you turn it on, it locks on to the correct heading. The reason for this message is that a few people asked about how to get one and I have found that Ritchie has put the program on the "back burner" (I guess due to lack of interest from boaters) and are therefore not making them at this time. There are many places that have them for $200+. BUT ... I have found about 10 or so of these units and if there is interest, I can purchase the entire lot. The price would be somewhere in the $100-$150 range, **definitely** less than $200. Any interest?? If so, email me "off-list" with contact info. (james(at)nextupventures.com) . James ________________________________________________________________________________
Date: Aug 08, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Enduring the greedy corporations . . .
> >So it is not specifically "greedy corporations" - it is more the lawyers >and our litigious society that raises the costs. > >My $0.02... That has to be a significant portion of the reason but I suspect it's not the major reason. Beyond a certain stage of growth, "economies of scale" reverse and the bigger a company gets, the MORE it costs to produce the same product. This is ESPECIALLY true of low-volume, skill-demanding, labor-intensive products like aircraft. The really successful big companies know how to operate like an association of little companies . . . but it runs against the grain of a high-dollar CEOs of mega-corps to delegate real power to subordinates many steps below them. I'm doing a task for RAC right now that would normally take the time and attention of 3 or 4 other folks to "manage" certain aspects of the job while adding no value. I got into a real wrestling match with a bean-counter yesterday because I told him I wanted a $1000 budget for materials. He demanded a bill of materials to know what I wanted to buy. I told him I was going to design the system on-the-fly and didn't know what parts would ultimately go into the test fixture . . . I allowed as how some of the parts I would buy will end up on the floor. That really bent him out of shape. Actually, I'll do the project for $500 or less and the only questionable parts are already bought for total $75 . . . I'll confess to some delight in thinking this bureaucrat will lay awake at night thinking I'm going to bust the lid out of the budget and he'll have to share blame for not exercising some level of positive if not ignorant control. I won't do drawings and bill of materials on the fixture until it is complete and operable. My real budget for the task will be a small fraction of what he would have willingly approved if I'd agreed to enlist all the "help" that is primed and ready to ride on my work order. What he failed to grasp while arm wrestling over a few hundred dollars worth of parts was the fact that I'm trimming about $5000 of overhead labor not enlisting all the "help" that was offered. This is a tip of the iceberg example of what can happen to elevate the simplest of tasks into expensive, time consuming efforts. It doesn't happen in Mom-n-Pop's Airplane Parts Emporium, they couldn't invest $5,000 in a one week task if they wanted to . . . and they can't imagine why a big company would want to do that either. When you pay $50 for a new die cast "Beechcraft" logo molding for the side of your Bonanza, be advised that the company probably isn't making a killing on that $5 part. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 08, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel layout - request for comments
> >In a message dated 8/7/03 10:21:09 PM Central Daylight Time, >dan(at)rvproject.com writes: > > > Folks, sorry to be blunt, but it's time to break out the FARs and refresh > > your memory on 91.205. > > > >Well Dan, I did review my copy of 91.205 and find nothing that changes my >opinion that no standby source is required. > >The FAA has been insisting that new certified aircraft have an alternate >source of power as a condition of certification. I don't believe you will >find >that the requirement is retroactive. > >Whether or not such a requirement is imposed on OBAM aircraft, I have no >idea. Who gives a rat's patootie about whether or not the FAA "requires" backups? It's your airplane, your responsibility to operate it well. Taking an airplane into an environment where single points of failure have profound influences on outcome of flight is at least negligent if not foolhardy. OBAM aircraft owners have no excuses. We cannot HONORABLY hide behind the notion that lack of holy-watered blessings or application of senseless restrictions were an impediment to doing the best we know how. After spending 30-50 kilobux on a project, the added dollars to make it truly failure tolerant is chicken-feed. It will take some thought. Solutions will be outside the thinking behind contemporary certified aircraft. All the regulations and anecdotes should be carefully combed for useful, simple-ideas that help us evolve. 99% of what we KNOW about the certified experience is of no value in this regard except to acknowledge that they're not doing it right. Let us concentrate on deducing what makes us look like really good pilots because our airplanes are free of disappointments. Bob . . . ________________________________________________________________________________
From: "Tinne maha" <tinnemaha(at)hotmail.com>
Subject: Shielded Wires in EI Install
Date: Aug 08, 2003
________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 08, 2003
Subject: Re: Panel layout - request for comments
In a message dated 8/8/03 11:08:17 AM Central Daylight Time, bob.nuckolls(at)cox.net writes: > 99% of what we KNOW about > the certified experience is of no value in this > regard except to acknowledge that they're not doing > it right. Let us concentrate on deducing what > makes us look like really good pilots because > our airplanes are free of disappointments. > Good Afternoon Bob, Now, that is the point I was trying to make. mjheinen made the following statement and asked for comment. > My understanding and I believe companies that make these "glass panels" is > that you would need at least two of them to maybe qualify for IFR or have a > vacuum system backup. If you unit failed all your instruments would be > gone...no partial panel...thus I dont believe you could use it fro IFR legally. With > steam guages at least one instrument or system failure still gives you some > options. > It seems to me that he is under the impression that there is some government requirement that specifies a need for standby equipment to fly IFR legally. That is just not true. As you so strongly state, it is up to we users to determine what we feel is required for the level of safety we desire. I have many airline pilot friends who will vociferously state that they will never fly a single engine airplane unless they are sitting on a parachute mounted in a zero altitude, zero airspeed, ejection seat. I respect their right to make that decision. I sure don't want them to be able to make rules that would force all of us to do likewise Thank goodness, I have the right to determine how safe I want to be and what level of redundancy I need for the operation I am conducting. Let's all try to keep it that way. Happy Skies, Old Bob ________________________________________________________________________________
Date: Aug 08, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ammeter Shunts, Fuses, Volts
> >Bob, > >Ammeter Shunts... > >So if I were to use a 70 and a 20 amp shunt, I would convert my display from >an "amp" reading to a "percentage of output" reading. I'm assuming that my >instrument is calibrated so that 50mv reads "100" on the >readout. However, if I >want actual amps I need to get another matching 100 amp shunt for my 20 amp >alternator so they both will read actual amps. I like your idea of using the >percentage setup. The unit has alarms that you can set to the low and high >points. That would be much more usable if my two alternators were reading >percentages. You got it! >Fuses... > >I should fuse the + feed coming from the shunt????? (+) feed? Both wires from the shunt are tied to a high fault current feeder. I show fuses (or fusible links) in both sense leads right at the shunt. >Volts... > >The EDM900 also displays volts. The problem is that it uses the main power >feed to measure it. If I were to switch the incoming power between the two >busses I'd temporarily shut off the unit every time I flipped the switch. I >guess I could use some type of rotary shorting switch to switch both the >amps and >volts between busses. Any ideas? If I had designed this thing, the voltage sense line would be separate from input power for the instrument . . . benefits are obvious. You can switch the sense point at will and not upset the microcontroller within. Given that this is not the case, let us consider the physics upon which a work-around might be based. Take a peek at: http://216.55.140.222/temp/switch_transition.jpg The upper graph is the interruption transition for a C&K Components miniature toggle switch. We see a power interruption of 1.4 milliseconds. The lower graph is for the standard toggle, S700-1-3 part sold by B&C. The larger switch would give you 1.8 mS interruption. BTW, resist the urge to fit shorting switches or diode arrays in the switching system. All choices increase potential for fault hazards. (1) if the designers did their homework with respect to DO-160, then this kind of interruption shouldn't affect operation of their product. This is easy for you to test. Just hook the thing up in series with a two-position switch wired to power the instrument from a single source irrespective of position. Flip the switch back and forth and see how the instrument behaves. (2) Assuming results of the above test are disappointing, make a measurement of the current required to operate the instrument. Let us assume that you need 1 amp of supply voltage to run the instrument. Know that 1 amp of current impressed on a 1 farad capacitor will CHANGE its voltage by 1 volt/second. If we put a 1 farad capacitor across the input supply to the instrument, a 2 mS interruption would sag below bus voltage by 2 millivolts. Drop the capacitor to .1 farad and the voltage would sag 20 millivolts. Drop cap to .001 farad, the voltage will sag 2 volts during transition. Hmmm . . . any piece of !$#@#! should run on 12 volts . . . so this sizes your cap at 1,000 micro farads and rated at 16 volts or so. Now, if you want to do switching with the alternator not running, you have to make sure the critter behaves well with momentary operation at 10 volts. Anyhow, you see how this works. Want headroom for doggier switch? Make capacitor proportionately larger. If instrument draws less current, it gets smaller. If it's well behaved down to 9 volts, the capacitor get smaller, etc. >I would really like to overthink the situation and find some auto switching >device that would alternate every 10 seconds or something in "auto" mode >or be >able to switch it to either bus manually. Why auto switch? You can do this with a relay, solid state timer, etc (and if needed, the capacitor) . . . are you wanting to do this for low voltage warning? We're adding parts which increase cost of ownership and reduce reliability. >I am installing the two warning lights that came with my alternator >controllers. Low voltage on either bus will be right in my face if >anything happens. >Then my load readouts would come in handy to monitor my remaining good >alternator. Hmmmm . . . okay, if you have smart lights on both busses, and you're going to switch the loadmeter readout, then if it were my airplane, I'd forget the voltage switching thing entirely. Adding these components in the power lead to the instrument only reduces system reliability and adds to panel clutter. Knowing the voltage on a non-monitored bus while the companion low volts light is OFF and the loadmeter readings are within expected range adds nothing to probability for comfortable continuation of flight. Bob . . . ________________________________________________________________________________
From: brucem(at)olypen.com
Subject: Panel layout - request for comments
Date: Aug 08, 2003
See FAR 23.1311, available through www.faa.gov, for backups required for EFIS in certificated aircraft . Adds about $2500 for an all-electric airplane. Yes, an experimental aircraft does not have to comply with FAR 23, but then you have to convince the DAR to remove the VFR only operating limitation with something less. Regards, Bruce McGregor --------------------------------------------- This message was sent using OlyPen's WebMail. http://www.olypen.com ________________________________________________________________________________
Subject: Panel planner software
Date: Aug 08, 2003
From: "David.vonLinsowe" <David.vonLinsowe(at)delphi.com>
While at Osh I ran into a booth that offered CAD style panel layout software. It looked like it would do what I needed, but it didn't look like they had the GRT Horizon 1 EFIS in their data base yet. I didn't get a chance to get back to the booth to talk to the owner or pick up any literature before we had to beat the incoming weather. Could someone please point me in the right direction with either a web address or phone number? Please send the info to davevon(at)tir.com, I won't get the list info until Monday night. BTW. A friend building a RV-7 figures he'll save 25 lbs by going to the Dynon vs. a vacuum system! Thanks, Dave The "Silver Turtle" RV-6 Flying, but upgrading Say good by to the vacuum pump :-) ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Panel layout - request for comments
Date: Aug 08, 2003
Here's the link to 23.1311 for the URL-challenged: http://checkoway.com/url/?s=86bb96ba Quoting it: "(5) Have an independent magnetic direction indicator and either an independent secondary mechanical altimeter, airspeed indicator, and attitude instrument or individual electronic display indicators for the altitude, airspeed, and attitude that are independent from the airplane's primary electrical power system. These secondary instruments may be installed in panel positions that are displaced from the primary positions specified by Sec. 23.1321(d), but must be located where they meet the pilot's visibility requirements of Sec. 23.1321(a)." The "or" in that constraint seems to be the magic bullet. I interpret that to mean that a Dynon EFIS-D10 with its own internal backup battery satisfies that requirement. You can rip the whole electrical system out of the plane, and the Dynon's battery will run that puppy, complete with those required display indicators (altitude, airspeed, attitude) independently of the electrical system. I hope my interpretation is a correct one. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: <brucem(at)olypen.com> Subject: AeroElectric-List: Panel layout - request for comments > > See FAR 23.1311, available through www.faa.gov, for backups required for EFIS > in certificated aircraft . Adds about $2500 for an all-electric airplane. > Yes, an experimental aircraft does not have to comply with FAR 23, but then you > have to convince the DAR to remove the VFR only operating limitation with > something less. > > Regards, Bruce > McGregor > > --------------------------------------------- > This message was sent using OlyPen's WebMail. > http://www.olypen.com > > ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: Re: Panel layout - request for comments
Date: Aug 08, 2003
Bruce, I am not sure the DAR actually removes anything...I believe the standard limitations will read something to the effect "After completion of Phase 1 flight testing, unless appropriately equipped for night and /or instrument flight in accordance with part 91.205, this aircraft is to be operated under day only VFR It is up to you to make sure the aircraft is properly equipped for night IFR and you are good to go. I don't believe you should have to convince the DAR of anything in this regard. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL ----- Original Message ----- From: <brucem(at)olypen.com> Subject: AeroElectric-List: Panel layout - request for comments > > See FAR 23.1311, available through www.faa.gov, for backups required for EFIS > in certificated aircraft . Adds about $2500 for an all-electric airplane. > Yes, an experimental aircraft does not have to comply with FAR 23, but then you > have to convince the DAR to remove the VFR only operating limitation with > something less. > > Regards, Bruce > McGregor > > --------------------------------------------- > This message was sent using OlyPen's WebMail. > http://www.olypen.com > > ________________________________________________________________________________
From: "Tinne maha" <tinnemaha(at)hotmail.com>
Subject: Shielded Wires on EI Install
Date: Aug 08, 2003
Hello Bob List, I am installing a singleLight Speed Engineering Electronic ignition on my Lyc O-235 powered Kitfox. As you may or may not remember, in order to avoid putting a big hole in the firewall, I've decided to cut the main wire running from the direct crank sensor to the 15 pin connector that inputs to the controller re-connect the 15 pinwith D-Subs. I've already purchased the tools materials from BC but need to get clear on a couple of things before I proceed. Am hoping Bob /oranyone who has installed an LSE ignitionwill giveadvice on the following: #1 - Can I re-use the 15 pin connector that came with the ignition? If so I can't figure out how to remove the existing pins. They are not D-sub and the insertion/extraction tool from BC doesn't seem to work (unless I'm missing something) #2 - There are 2 shielded wires that go into the connector: One for power one for ground. The two shields are connected to each other close to the 15 pin but LSE says to leave thoseends un-connected. I don't understand what purpose they could serve. As my battery is in the tail of my aircraft I need to lengthen the existing wires to get back to my battery bus. Should I install shielded wires install per LSE or is it permissible to install un-shielded wire. #3 - I'm having trouble'gathering'the shields of the RG58 (Co-ax) cables that run to the ignitions coils. Cutting the shields to gather them on one side of the cable seems to shred most of the shielding, leaving a small amount for the fast-on connector. I'd like to use the process outlined in Bob's notes, but LSE says not to used shrink tubing on the RG-58 cables. Any advice here would help. Thanks, Grant Krueger ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Shielded Wires on EI Install
Date: Aug 08, 2003
> #1 - Can I re-use the 15 pin connector that came with the ignition? If so I can't figure out how to remove the existing pins. They are not D-sub and the insertion/extraction tool from BC doesn't seem to work (unless I'm missing something) They're soldered. I just bought a new connector shell from Mouser for 88 cents (part #ME156-1415). The new one takes crimp pins. > #3 - I'm having trouble'gathering'the shields of the RG58 (Co-ax) cables that run to the ignitions coils. Cutting the shields to gather them on one side of the cable seems to shred most of the shielding, leaving a small amount for the fast-on connector. I'd like to use the process outlined in Bob's notes, but LSE says not to used shrink tubing on the RG-58 cables. Any advice here would help. See Bob's article on shield pigtails: http://www.aeroelectric.com/articles/pigtail/pigtail.html Instead of having to comb out the shield, you can just solder a new wire the gets wrapped around the shield. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Panel planner software
Date: Aug 08, 2003
Try: http://www.panelplanner.com/ Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of David.vonLinsowe Subject: AeroElectric-List: Panel planner software While at Osh I ran into a booth that offered CAD style panel layout software. It looked like it would do what I needed, but it didn't look like they had the GRT Horizon 1 EFIS in their data base yet. I didn't get a chance to get back to the booth to talk to the owner or pick up any literature before we had to beat the incoming weather. Could someone please point me in the right direction with either a web address or phone number? Please send the info to davevon(at)tir.com, I won't get the list info until Monday night. BTW. A friend building a RV-7 figures he'll save 25 lbs by going to the Dynon vs. a vacuum system! Thanks, Dave The "Silver Turtle" RV-6 Flying, but upgrading Say good by to the vacuum pump :-) ________________________________________________________________________________
From: "Tinne maha" <tinnemaha(at)hotmail.com>
Subject: Re: Shielded Wires on EI Install
Date: Aug 08, 2003
#1 - Can I re-use the 15 pin connector that came with the ignition? If so I can't figure out how to remove the existing pins. They are not D-sub and the insertion/extraction tool from BC doesn't seem to work (unless I'm missing something) They're soldered. I just bought a new connector shell from Mouser for 88 cents (part #ME156-1415). The new one takes crimp pins. Thanks Dan! I'll get a new one (or two) from BC like I probably should have in the first place. #3 - I'm having trouble'gathering'the shields of the RG58 (Co-ax) cables that run to the ignitions coils. Cutting the shields to gather them on one side of the cable seems to shred most of the shielding, leaving a small amount for the fast-on connector. I'd like to use the process outlined in Bob's notes, but LSE says not to used shrink tubing on the RG-58 cables. Any advice here would help. See Bob's article on shield pigtails: http://www.aeroelectric.com/articles/pigtail/pigtail.html Instead of having to comb out the shield, you can just solder a new wire the gets wrapped around the shield. )_( Dan RV-7 N714D http://www.rvproject.com That's the 'Bob's Notes' part I was referring to.I really likeBob's method a lot- my only hesitation is LSE's instructions not to use heat shrink tubing on the Co-Ax Cable. (I don't understand how it could hurt. Did you use heat shrink tubing? How did you solder the pigtail on without melting the insulation around the center conductor? ====================================================================== ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Shielded Wires on EI Install
Date: Aug 08, 2003
> That's the 'Bob's Notes' part I was referring to.I really likeBob's method a lot- my only hesitation is LSE's instructions not to use heat shrink tubing on the Co-Ax Cable. (I don't understand how it could hurt. Did you use heat shrink tubing? How did you solder the pigtail on without melting the insulation around the center conductor? I haven't completed that portion of the LSE wiring yet, but I have every intention of putting tiny bit of heat shrink over that exposed/soldered shield section. I'd love to hear the rationale for not using heat shrink... Would silicone wrap be any better? )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Aug 08, 2003
From: richard(at)riley.net
Subject: Re: Shielded Wires on EI Install
Don't use the RG58 that comes with the LSE. Use RG400 from B&C. I've had engine heat melt the insulator and short out RG58. > > > #1 - Can I re-use the 15 pin connector that came with the ignition? If so >I can't figure out how to remove the existing pins. They are not D-sub and >the insertion/extraction tool from BC doesn't seem to work (unless I'm >missing something) > >They're soldered. I just bought a new connector shell from Mouser for 88 >cents (part #ME156-1415). The new one takes crimp pins. > > >Thanks Dan! I'll get a new one (or two) from BC like I probably should >have in the first place. > > > #3 - I'm having trouble'gathering'the shields of the RG58 (Co-ax) cables > > >that run to the ignitions coils. Cutting the shields to gather them on one >side of the cable seems to shred most of the shielding, leaving a small >amount for the fast-on connector. I'd like to use the process outlined in >Bob's notes, but LSE says not to used shrink tubing on the RG-58 cables. Any >advice here would help. > >See Bob's article on shield pigtails: > >http://www.aeroelectric.com/articles/pigtail/pigtail.html > >Instead of having to comb out the shield, you can just solder a new wire the >gets wrapped around the shield. > >)_( Dan >RV-7 N714D >http://www.rvproject.com > > >That's the 'Bob's Notes' part I was referring to.I really likeBob's method >a lot- my only hesitation is LSE's instructions not to use heat shrink >tubing on the Co-Ax Cable. (I don't understand how it could hurt. Did you >use heat shrink tubing? How did you solder the pigtail on without melting >the insulation around the center conductor? > > >====================================================================== > > ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel layout - request for comments
> >In a message dated 8/8/03 11:08:17 AM Central Daylight Time, >bob.nuckolls(at)cox.net writes: > > > . . . 99% of what we KNOW about > > the certified experience is of no value in this > > regard except to acknowledge that they're not doing > > it right. Let us concentrate on deducing what > > makes us look like really good pilots because > > our airplanes are free of disappointments. > > > >Good Afternoon Bob, > >Now, that is the point I was trying to make. > >mjheinen made the following statement and asked for comment. > > > My understanding and I believe companies that make these "glass panels" is > > that you would need at least two of them to maybe qualify for IFR or > have a > > vacuum system backup. If you unit failed all your instruments would be > > gone...no partial panel...thus I dont believe you could use it fro IFR > legally. With > > steam guages at least one instrument or system failure still gives you > some > > options. > > > >It seems to me that he is under the impression that there is some government >requirement that specifies a need for standby equipment to fly IFR legally. > >That is just not true. . . . I agree that the words are not in the regs associated uniquely with IFR operations for power sources but probably because the requirements for multiple sources of power are imposed elsewhere without even mentioning IFR operations. The multiple or "standby" instrument package is in there too. Let's consider power first. For example, were I to design an aircraft with no battery, a self-excited alternator and some handy but non-electric starter (remember Capt'n Jimmy in Flight of the Phoenix?) I'd have a real tough time certifying the airplane even for day/vfr if, for example, if I had an electronic ignition. 23.1165 says I gotta have both generator and battery power sources. 23.1351(c) says that if I have electrical equipment necessary for safe operation there MUST be a generator/alternator . . . of course, this could be a wind driven generator for day vfr. We might beg off redundancy based on the notion that the airplane can continue to be flown safely with the electrical system completely down (magnetos only of course). The place were dual power sources get the mandate is in 23.1353, Storage Battery Installations. Hmmm . . . we're designing an airplane that doesn't require a battery. Does this section apply? Looking at 23.1353(h) we see words about 30 minutes of reserve power for equipment essential to continued safe flight should the primary power source fail. Shucks, we're seeking day/vfr only certification and magneto fired . . . then again there are no electrical devices essential to comfortable termination of flight. IFR isn't mentioned in this section but the requirement is pretty clear. As soon as we put a suite of electrically powered flight instruments intended for navigating IFR conditions, the 30-minute rule under 23.1353 would force addition of a battery (or second generator/alternator) to our battery-free design. Not only do we need the backup for certification, it's capacity must be sufficient for, what in my opinion, is an unnecessarily small value of endurance. As I see it, the only way I could stand a chance of certifying a battery-less aircraft is if it had a vacuum system too . . . but even then, the airplane would be limited to flight in uncontrolled airspace 'cause I could loose radios even tho I had flight instruments powered from independent sources. While it may be quite legal to pop up into the clouds in certain airspace sans radios, the prospect of doing so far exceeds my thirst for challenge . . . Technologies available to us today in the form of SD-8/SD-20 products, yearly swapped or carefully monitored RG batteries combined with multiple feedpath e-bus architectures offer an opportunity to far exceed the 30 minute "requirement" with great ease and comfort. With respect to standby instruments, we find 91.205(d)(3) calls for rate of turn unless you have a spill proof third gyro as called out in (i) plus directional and attitude gyros. Are these combinations of instrumentation not selected for their abilities to substitute for or back up each other? While not specifically called "standby" instrumentation, I'll suggest that the intent of the rules are clear . . . make sure that no single failure can ruin your day. If one intends to outfit an OBAM aircraft with any of the current offerings of glass-screen all-in-one instruments, how would we offer up the aircraft as suited for IFR operations under Part 91 if we did not have -EITHER- a second glass-screen system running from an independent power source -OR- a cluster of steam gages or other hardware that serves in the capacity of needle-ball-and-and-airspeed should a crack in that LCD screen lets all the juice out. If I stood toe-to-toe with an FAA-type after causing but surviving an overly tense emergency on the ground and tried to argue, "there are no requirements for redundant power sources for IFR flight 'cause Part 23 doesn't apply to my airplane. Further, Part 91 doesn't say doodly-squat about 'standby' instruments." he'd probably be pleased figure out some way to make my life miserable. This isn't likely to happen 'cause my emergency is more likely to end in a smoking hole than in a discussion about regulatory semantics with some chap from FSDO. >As you so strongly state, it is up to we users to determine what we feel is >required for the level of safety we desire. Yup. We gotta keep in mind that requirements offered supposedly as a "design floor" more often become the "design ceiling." Take housing codes for example. Almost nobody builds houses with the notion that excelling beyond the code requirements is a better value. To build foundations suited to the soil upon which my house was built 35 years ago would have increased the price of the house about 5%. Nonetheless, the construction was (and still is) compliant with code. By the time I get through paying to have it fixed, the costs will be closer to 25% of the value of the house and still not done as well as it could have been when the house was built. So it is with the FARs . . . While multiple sources of power are not mentioned in Part 91 which applies to how we USE any airplane, I think it's reasonable to say that there ARE pieces of Part 23 (while not applicable OBAM aircraft) that make multiple sources a requirement for IFR in the spam-can and a hell-of-a-good idea on an OBAM ship as well . . . in fact, how about THREE or FOUR sources of power? TWO alternators and TWO batteries can be lighter than one classic alternator, one battery and a vacuum system. The wording and intent of required gyro instruments (or their functional equals) in Part 91 is pretty clear too. It's how we choose to select, install and power all this stuff up that determines whether or not they become functional or regulatory equivalents of "standby" instruments. >I have many airline pilot friends who will vociferously state that they will >never fly a single engine airplane unless they are sitting on a parachute >mounted in a zero altitude, zero airspeed, ejection seat. > >I respect their right to make that decision. I sure don't want them to be >able to make rules that would force all of us to do likewise. Hear, HEAR my friend! . . . I know a number of rule makers/enforcers who used to have jobs that added value . . . >Thank goodness, I have the right to determine how safe I want to be and what >level of redundancy I need for the operation I am conducting. > >Let's all try to keep it that way. . . . to be sure, as numbers of certified SE-GA aircraft continue to dwindle, there will be individuals in places of power who view the last bastion of aviation liberty as fertile ground for advancement of their careers. We can not relax our vigil for an instant . . . and while we're guarding our rear, we can show the rest of the aviation community just what a CEILING for functionality and performance the FARS have become. Here's a piece I wrote on the subject nearly 6 years ago . . . http://www.aeroelectric.com/articles/futurnow.pdf Bob . . . ________________________________________________________________________________
Date: Aug 09, 2003
From: drew.schumann(at)us.army.mil
Subject: Aeroelectric Connection
I just received my copy of "The Aeroelectric Connection" along with the CD. I've just started and have to say that I greatly admire and enjoy Bob's writing style. AND the promptness in which this order was filled. I look forward to reading through it in the next couple days. Drew ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 09, 2003
Subject: Re: Panel layout - request for comments
In a message dated 8/9/03 12:33:14 AM Central Daylight Time, bob.nuckolls(at)cox.net writes: > With respect to standby instruments, we find 91.205(d)(3) > calls for rate of turn unless you have a spill proof > third gyro as called out in (i) plus directional > and attitude gyros. Are these combinations > of instrumentation not selected for their abilities > to substitute for or back up each other? > Good Morning Bob, While I disagree with very little of what you have stated, (fact is, what got me into the area of discussion in the first place is my desire to totally eliminate the pneumatic system in my current certified steed) I do feel compelled to comment on the above statement. Having been an active IFR pilot in the days when we flew without Directional Gyros or Artificial Horizons, I do remember the reasons presented when the authorities added those instruments to the list of required instrumentation. My recollection is that the arguments were more along the line that it took a lot more time to teach people to fly IFR using the, then traditional, rate based method than it did to teach the attitude based style of IFR flight. I think redundancy had little to do with the decision. It was felt that more folks would opt for instrument training if it were made easier to do. The example of WWII training for our military forces was used. The pilots had universally been taught to fly IFR in a very limited amount of time. While they were taught, and did have to demonstrate a basic capability on partial panel, the military aircraft came equipped with a "full panel." The basic reasoning was similar to that used when they eliminated the spin requirement. Many folks were so bothered by spins, that it was eliminated from the curriculum in an effort to encourage more people to learn to fly. If instrument flight could be made easier, it was hoped that more folks would fly IFR. As was pointed out earlier, Beech only installed one source of power for the standard flight instrumentation in their early Bonanzas. One of the selling points of the aircraft at that time was that every Bonanza left the plant fully meeting all of the CAA requirements for IFR flight. They all had a vacuum pump, a vacuum powered T&B, an LF transmitter and a radio capable of receiving the low frequency range signals. I am not sure, but I believe they all a had the manual loop as well, but I suppose a few may have been delivered without that excellent, though not required, device. I also feel that the incidences of the old wet vacuum pump failures were no more pervasive than the incidents of engine failure. It just wasn't a significant cause of accidents. The accidents came along with the dry pumps and the lack of partial panel skills. I think I also pointed out earlier, that one of the first things I installed in my first Bonanza was an electric T&B. My second son and I own a 1955 Piper PA-22/20. It came from the factory with all vacuum powered flight instrumentation. (I guess Piper and Beech felt that the wet pumps were reliable enough for them.) One of the early changes we made to the Pacer was to replace the vacuum T&B with an electric model. I just come from a long line of chickens! It is my contention that the current drive for redundancy has come about because it is now fairly easy to develop methods of redundancy at low financial cost and with low weight penalties. That is not all bad. We should develop new methods and new technologies. My problem is with those who wish to confine us to the operations that are currently in vogue or who wish to protect us from what might happen even though history has not shown any need for that protection. We have come as far as we have in spite of regulation, not because of it. I still think I should be allowed to make my own decision as to how much redundancy I want. One pilot, one engine, one power source for flight instruments, one radio. All sounds OK to me if that is what I want. Since I am old and can afford a standby handheld comm unit, along with a handheld GPS, that is what I generally take along when IFR flight is contemplated. I have practiced IFR flight using the GPS HSI as a reference and find it doable. Not beautiful, but doable. For me, that meets my minimum requirements. Others want much more. If anyone wants to fly with less, I will fight to the death to maintain their right to do so. Happy Skies, Old Bob ________________________________________________________________________________
From: "Tom Reading" <treading(at)comcast.net>
Subject: Alternator
Date: Aug 09, 2003
I've been trying to understand what would happen if both BC 40amp and BC20 amp where on at the same time. Would this give you 60 amp capicity or would one sleep because the alt 's set point are not ever precisely the same. Thanks Tom Reading RV7 wiring ________________________________________________________________________________
From: "Ken Brooks" <kenbrooks(at)charter.net>
Subject: Panel Layout -- IFR requirements?
Date: Aug 09, 2003
-listers, Amen to this! ". . .All the regulations and anecdotes should be carefully combed for useful, simple-ideas that help us evolve. 99% of what we KNOW about the certified experience is of no value in this regard except to acknowledge that they're not doing it right. Let us concentrate on deducing what makes us look like really good pilots because our airplanes are free of disappointments. Bob (Nuckolls). . ." Now. . .I want to be able to fly my RV-8 legal IFR (no, I don't intend to fly in bad weather, just be able to file, etc.) I've already been through the "paper charts" thing, and yes, I'll have them in the cockpit and they'll be up to date. We've designed the Dual Alt/Dual Batt system around Bob's same in Aeroelectric Connection. We're using The EFIS-One with EFIS-Lite backup on different busses. We have the Apollo SL-30 Nav/Com with CDI indicator. We have the Microair 760 VHF radio for backup on a separate bus. We also have a back seat repeater display for the EFIS-One (wife insisted). We can put the display power on a different bus than the front display also. The part where we differ in interpretation of the FARs is that some say you must have a wet compass. As I read the reg, it just says "magnetic heading indicator" and the solid state magnetometers with the EFIS-One/EFIS-Lite are just that, so if someone can show me why/how I must have a wet compass, I'll change my interpretation, but until then, the two (separate magnetometers) fit the bill nicely. Of course I will also have the Microair transponder with encoder with a lovely cable set made by Bob. By the way, with the EFIS-One/EFIS-Lite, we'll have two electronic skid/slip indicators and two independent turn coordinators with automatic standard rate turn indicators. Have I forgotten anything else I need for legal IFR? Thanks in advance. Ken Brooks RV-8QB in progress N1903P reserved How fortunate for governments that the people do not think -- Adolf Hitler ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Panel Layout -- IFR requirements?
Date: Aug 09, 2003
Here is a read from the EAA I got a while back to confirm my thoughts: "The magnetic direction indicator called out in 14 CFR 91.205 is not further defined. As such, any instrument that has the capability of finding magnetic north and transmitting directional info to the pilot based on that finding would be acceptable. There is no strict requirement for a "whiskey compass". Hope this helps. Let me know if you have further questions. Joe Norris EAA Aviation Information Services EAA Aviation Center, Oshkosh, WI 888-322-4636, extension 6806 jnorris(at)eaa.org " I hope that helps either clear things up or possibly make it murkier... Jeff -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ken Brooks Subject: AeroElectric-List: Panel Layout -- IFR requirements? --> The part where we differ in interpretation of the FARs is that some say you must have a wet compass. As I read the reg, it just says "magnetic heading indicator" and the solid state magnetometers with the EFIS-One/EFIS-Lite are just that, so if someone can show me why/how I must have a wet compass, I'll change my interpretation, but until then, the two (separate magnetometers) fit the bill nicely. Ken Brooks RV-8QB in progress N1903P reserved ________________________________________________________________________________
From: "William Slaughter" <willslau(at)alumni.rice.edu>
Subject: Panel planner software
Date: Aug 09, 2003
Beware! I have previously used the Panel Planner software, and it did not size the panel accurately. See Randy Lervold's comments on the "Panel 1" page of his excellent website www.rv-8.com. I currently use the free Panel Builder software accessible at epanelbuilder.com (no www!) for conceptual layouts, then draw it in my CAD software to determine the actual fit. William Slaughter -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Trampas Subject: RE: AeroElectric-List: Panel planner software Try: http://www.panelplanner.com/ Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of David.vonLinsowe Subject: AeroElectric-List: Panel planner software While at Osh I ran into a booth that offered CAD style panel layout software. It looked like it would do what I needed, but it didn't look like they had the GRT Horizon 1 EFIS in their data base yet. I didn't get a chance to get back to the booth to talk to the owner or pick up any literature before we had to beat the incoming weather. Could someone please point me in the right direction with either a web address or phone number? Please send the info to davevon(at)tir.com, I won't get the list info until Monday night. BTW. A friend building a RV-7 figures he'll save 25 lbs by going to the Dynon vs. a vacuum system! Thanks, Dave The "Silver Turtle" RV-6 Flying, but upgrading Say good by to the vacuum pump :-) direct advertising on the Matronics Forums. ________________________________________________________________________________
From: brucem(at)olypen.com
Subject: Re: Panel layout - request for comments
Date: Aug 09, 2003
Pat, Welcome to "Catch 22" in the FARs. 91.205 requires three gyroscopic intstruments for IFR flight, so an exception for an EFIS panel (with or without backups) would need some sort of DAR or FSDO approval IMHO. An advance check with one of them would make sense before committing to an EFIS panel. Regards, Bruce Bruce, I am not sure the DAR actually removes anything...I believe the standard limitations will read something to the effect "After completion of Phase 1 flight testing, unless appropriately equipped for night and /or instrument flight in accordance with part 91.205, this aircraft is to be operated under day only VFR It is up to you to make sure the aircraft is properly equipped for night IFR and you are good to go. I don't believe you should have to convince the DAR of anything in this regard. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL --------------------------------------------- This message was sent using OlyPen's WebMail. http://www.olypen.com ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Panel layout - request for comments
Date: Aug 09, 2003
> Welcome to "Catch 22" in the FARs. 91.205 requires three gyroscopic > intstruments for IFR flight, so an exception for an EFIS panel (with or without > backups) would need some sort of DAR or FSDO approval IMHO. An advance check > with one of them would make sense before committing to an EFIS panel. Despite there being no moving parts, a solid state gyro can still be considered a gyroscopic instrument. http://www.rvproject.com/IFR_Equipment.pdf According to the FAA Small Plane Directorate (whatever that is): "Any instrument that performs the function of the required gyroscopic instrument and presents info to the pilot in the same manner as the gyroscopic instrument will meet the requirement of 91.205, regardless of what mechanical or electronic means are used to generate the information and display." I'm banking on this interpretation, as are MANY other builders (using Dynons, Blue Mountains, etc.), and I will do my utmost to persuade any DAR or FAA representative who preaches otherwise. We'll see how it goes. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Dave Grosvenor" <dwg(at)iafrica.com>
Subject: OV Module question for Bob
Date: Aug 09, 2003
I have put together an OV module and set it up and tested it as per instructions. On the bench it works fine. When installed in the aircraft, it was tripping the OV breaker when I switched on the master switch. I remember someone else with this problem and the fix was to put a 10uF Tant cap across the power leads going into the module. This I did and it stopped the breaker tripping when the master went on. However, as soon as I hit the start button, it trips again. It can then immediately be reset. Do I put in a bigger cap to sort this out or is there possibly another solution. Thanks Dave ________________________________________________________________________________
From: "Ronald Cox" <racox(at)ix.netcom.com>
Subject: Re: AeroElectric-List Digest: 25 Msgs - 08/08/03
Date: Aug 09, 2003
Brad: I think Bob's point is that this, and a lot of other "dark and stormy night" stories, is based on a situation that we have designed our systems not to permit. I don't think a backup power source for the PFD is unreasonable, but it may be unnecessarily redundant if you use a system architecture like Bob promotes. (Someone else might point out that if you heard him, unless he was on a handheld radio, the King Air didn't have a "total electrical failure". Or else, how did you hear him? Ron > Subject: Re: AeroElectric-List: Panel layout - request for comments > From: "Brad Benson" <brad@cds-inc.com> > > > I'm not planning on having one (an electrical system failure, that > is) and in fact am planning on using one of the systems outline in > the AeroElectric connection. However, for the low cost/weight > addition, a battery backup for the PFD certainly seems reasonable. > I've had to abort a flight twice (one emergency) due to electrical > system failure, and I heard a King Air declare an emergency due to > "total electrical failure" once, so I'm happy with the cost/weight > tradeoff. > > In any event it will be as reliable, if not more so, than the vacuum > system that would have gone in its place. > > What do you think? > > Cheers, > Brad "Sharpie" Benson > RV6A QB Underway - Panel!!! > A/FD for Palm and PocketPC - visit http://www.notamd.com ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 09, 2003
Subject: Re: Panel layout - request for comments
In a message dated 8/9/03 2:42:38 PM Central Daylight Time, dan(at)rvproject.com writes: > http://www.rvproject.com/IFR_Equipment.pdf > > According to the FAA Small Plane Directorate (whatever that is): > > "Any instrument that performs the function of the required gyroscopic > instrument and presents info to the pilot in the same manner as the > gyroscopic instrument will meet the requirement of 91.205, regardless of > what mechanical or electronic means are used to generate the information and > display." > > I'm banking on this interpretation, as are MANY other builders (using > Dynons, Blue Mountains, etc.), and I will do my utmost to persuade any DAR > or FAA representative who preaches otherwise. We'll see how it goes. > > )_( Dan > RV-7 N714D > http://www.rvproject.com Good Afternoon Dan, Sounds good to me! Incidentally. I have found that the higher I go up the food chain in the hierarchy of the FAA, the better answers I get. It isn't only the crud that floats to the top, cream does likewise. While there are always a few folks in any organization that get promoted to their level of incompetency, my experiences with the FAA at the Regional offices and in Washington has been good. Dealing with a FSDO can be difficult. They are at the bottom and are still in the learning stage. Many are fine and hardworking gentlemen (and ladies). Unfortunately, just like any other group from airline pilots to nuclear engineers, they get a few bad apples. Combine that with the few that are just hanging on until they retire and we can find some difficult folks to work with. Have faith. Try to present the FSDO personnel with data they can use to give you the answer you want to see. Works for me! Happy Skies, Old Bob ________________________________________________________________________________
From: "Duncan McBride" <duncanmcbride(at)comcast.net>
Subject: Radiated ignition noise? Maybe not.
Date: Aug 09, 2003
Maybe it's just noise. First thing this morning I walked all around the plane with the handheld listening to the noise, sticking the antenna everywhere. All I noticed was that the closer to the engine I was, the louder it was. Then I realized as I was walking away from the plane it was quieter than when I was walking towards it, like my body shielded the noise. So I pinch the microphone between my thumb and forefinger and the noise is almost gone. I know I reported earlier that this had no effect but now it did. One more time I enlist a buddy, this time one with a lot of GA experience, to listen on the handheld while I fly. The report is that while there is a good deal of engine and wind noise, my transmissions are clear enough to understand. To him it didn't sound that unusual. To cap it off, I adjusted the intercom so the volume was as loud as the radio and (smack my forehead) sure enough there is roughly the same noise in the intercom. When the intercom squelch is broken, and I'm listening to the engine and the wind, I can push the PTT and the noise gets a little bit louder at the higher frequency, that's all. It may be that all this time I've just been picking up a really loud exhaust and prop noise coming over my shoulder, and the intercom just didn't amplify it as well as the radio. That would be consistent with the fact that I would get the same noise on the Microair intercom when it was hooked up. Now I'm wondering if a different microphone for high noise environments is the answer. The buddy at the field is a BFI and he swears by the Comtronics unit. He says they use a dynamic mic and it does a much better job in this kind of installation. I'm going to try out a pair when I can. They use different plugs so I need to scrounge up an adapter. Does this sound reasonable? Also, if this is it, would it be feasible to change out the mic on my headsets (DC H10-80, Lighspeed QFRXC) or should I just bite the bullet and get new headsets? Sorry I didn't get to spray water on the prop or watch it at night, but if this angle doesn't pan out, I'm on it. I've found some good reports on the Comtronics headsets in the archives, but does anyone have anything specific to how the microphones cancel noise next to GA headsets like mine? I'd appreciate your comments. Thanks, Duncan ________________________________________________________________________________
From: "Tom Reading" <treading(at)comcast.net>
Subject: Alternator
Date: Aug 09, 2003
Thought you guys would find this interesting and please answer my alternator question-thanks New Technology Goes Into Amish Buggies LEDs Make Batteries Last Longer GORDONVILLE, Pa. -- Many of the Amish are turning to a high tech item to light the way for their buggies. Susan Shapiro's Report A solar energy company in Lancaster County is making buggy headlights with light emitting diodes, or LEDs, the energy-efficient light you often see in digital clocks. They will shine for about 100 hours before the battery needs a charge, compared to about six hours for incandescent lights. Sunline Solar is behind this new product. Amish workers assemble the headlights in a renovated barn in Gordonville. The LEDs, manufactured by a California company, are placed in a four over four configuration and is run with AA batteries. General manager Steve Mellinger said the lights are very energy efficient, which makes them a perfect fit for Amish carriages. "This gives them the ability to have light without draining the battery down. (They) can take longer trips," Mellinger said. The lights aren't brighter, but they look a little different. Elam Beiler, the president of Sunline Solar, said the Amish have been very receptive to the high tech headlights and taillights. "It's been widely accepted. We haven't had any negative feedback as far as conforming to church standards and that type of thing," Beiler said. "I don't have to worry if a battery is a quarter full. I can go for hours and don't have to worry about battery dying." The technology is used in other items like flashlights. The batteries last about 20 times longer than in a normal flashlight, and you can drop it and not worry about the bulb breaking. The LEDs are being tested for automobile headlights, but they probably won't be standard for a few years down the road. LEDs have been around for about two decades, but it was only a few years ago that a Japanese researcher came up with a way for them to emit white light. Copyright 2003 by TheWGALChannel.com. All rights reserved. This material may not be published, broadcast, rewritten or redistributed. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Tom Reading Subject: AeroElectric-List: Alternator I've been trying to understand what would happen if both BC 40amp and BC20 amp where on at the same time. Would this give you 60 amp capicity or would one sleep because the alt 's set point are not ever precisely the same. Thanks Tom Reading RV7 wiring ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Alternator
Date: Aug 09, 2003
Tom, This is an answer Bob gave just a few days ago: That is exactly what happens in certified ships. Figure Z-12 is not recommended for new design. It's an easy fix to add a second alternator to an existing airplane. This this case, both alternators are ON but the aux alternator regulator is set for about 1 volt below normal bus voltage. Soooo . . . with the main alternator working, the aux alternator relaxes. If the main alternator quits, the bus voltage sags, the aux alternator comes alive automatically. The SB-1 reglator is fitted with a circuit to illuminate an "AUX ALT LOADED" warning light and flash it if the aux alternator output is higher than 20A . . . reduce load until light stops flashing. Terry I've been trying to understand what would happen if both BC 40amp and BC20 amp where on at the same time. Would this give you 60 amp capicity or would one sleep because the alt 's set point are not ever precisely the same. Thanks Tom Reading RV7 wiring ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: all-vacuum driven attitude instrumentation
> >In a message dated 8/7/03 10:53:23 PM Central Daylight Time, >bob.nuckolls(at)cox.net writes: > > > An > > airplane with one-source vacuum gyros still has an > > electric T/C with two power sources. The idea is that > > with some degree of practice, one can reasonably > > expect to navigate sans one power source. > > > >Good Morning Bob, > >For What It Is Worth, my first 1947 Bonanza came from Beech with a vacuum >powered T&B and a vacuum powered DG. When the FAA added the requirement >for an >Artificial Horizon and Directional gyro, all I had to do was add the Attitude >gyro. > >I had previously installed an electric T&B as a back up to be used if my >vacuum pump should fail, but having the electric T&B was not a requirement >for IFR >flight. My reading of the FARs say that is still the case. All gyro >instruments could be pneumatically powered and the airplane would be legal >for IFR >flight. > >Vacuum T&Bs are getting a bit hard to find, but I did buy one with a fresh >overhaul just last year at Oshkosh. > >A single source of power is all that is required. If one considers both flow of electrons and molecules of air as POWER sources for useful purposes on the panel, how do all-vacuum gyros square with the 30 minute rule? Of course, the Bonanza is a CAR3 airplane and much to the frustration of those who are paid to protect us from ourselves, enjoyed a lot of grand-fathered freedoms from current rules as they evolved. That was pulled up short not by FAR but I believe by administrative orders that decreed that major changes to airframes under any old certification rules would be conducted to the latest rules. So one has to be clear in making distinctions between was was required way back when, what is required now, what's a good idea anyhow, and what some local FSDO guy belives. If you were a DER and had the 30 minute rule laid out in front of you, what would be your advice to anyone proposing all vacuum attitude instruments driven by single pump? Bob . . . ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Do your own regs and certification
> >Bruce, I am not sure the DAR actually removes anything...I believe the >standard limitations will read something to the effect "After completion of >Phase 1 flight testing, unless appropriately equipped for night and /or >instrument flight in accordance with part 91.205, this aircraft is to be >operated under day only VFR It is up to you to make sure the aircraft is >properly equipped for night IFR and you are good to go. I don't believe you >should have to convince the DAR of anything in this regard. . . . here's the neat thing about OBAM aircraft configuration and construction. Take the simple idea of a self-imposed requirement. "My airplane is fitted and operated in a manner wherein no single failure of equipment has a profound influence on the outcome of any proposed flight." Now, if one has all-the-eggs-in-one-basket type of display, it's a relatively simple task to deduce what alternative equipment and mode of operation will get you back on the ground without breaking a sweat. Write a failure mode effects analysis that discusses exactly what you plan to do in case of failure of ANY and all pieces of equipment. A few paragraphs that discuss (1) how you will become aware of the failure, (2) is the failure pre-flight detectable, (3) is that device necessary for sweat-free continuation of flight, (the discussion may stop here where you say, "not necessary for comfortable continuation of flight) and (4) what alternatives are supplied for replacing the lost function if loss of equipment CAN make you break a sweat. This is a very simple exercise you should do for yourself no matter who else may be invited to pass judgment on your airplane. Believe me, those-who- are-paid-to-protect-us-from-ourselves will be surprised if not astounded to be presented with such a document. It will be a black and white demonstration that you know more about your airplane than they do. This has the effect of -BOTH- cooperating with the spirit and intent of regulation -AND- ensuring your personal familiarization and confidence in the machine you operate. It's easy. You can do it in the word processor. It can and should speak to EVERY piece of equipment in the cockpit and maybe some pieces under the cowl as well. Treat it sorta like typing and expanding on your notes after a lecture. This exercise will go a long way for your personal confidence and understanding. It'll blow the socks off any bureaucrat that thinks he's walking up to just another neophyte that wants to get in that thing and put daylight under the wheels. This will go a long way toward earning their respect and reducing any resistance they may have toward turning you and your machine loose on the rest of us unsuspecting citizens. Bob . . . ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel layout - request for comments
> >Here's the link to 23.1311 for the URL-challenged: > >http://checkoway.com/url/?s=86bb96ba > >Quoting it: > >"(5) Have an independent magnetic direction indicator and either an >independent secondary mechanical altimeter, airspeed indicator, and attitude >instrument or individual electronic display indicators for the altitude, >airspeed, and attitude that are independent from the airplane's primary >electrical power system. These secondary instruments may be installed in >panel positions that are displaced from the primary positions specified by >Sec. 23.1321(d), but must be located where they meet the pilot's visibility >requirements of Sec. 23.1321(a)." > >The "or" in that constraint seems to be the magic bullet. I interpret that >to mean that a Dynon EFIS-D10 with its own internal backup battery satisfies >that requirement. You can rip the whole electrical system out of the plane, >and the Dynon's battery will run that puppy, complete with those required >display indicators (altitude, airspeed, attitude) independently of the >electrical system. > >I hope my interpretation is a correct one. . . . still leaves a concern with failures internal and vital to the operation of the system. What are your alternatives when a solder joint comes loose and the screen goes black? Bob . . . ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Shielded Wires on EI Install
> > >Hello Bob List, > >I am installing a singleLight Speed Engineering Electronic ignition on my >Lyc O-235 powered Kitfox. As you may or may not remember, in order to >avoid putting a big hole in the firewall, I've decided to cut the main >wire running from the direct crank sensor to the 15 pin connector that >inputs to the controller re-connect the 15 pinwith D-Subs. I've already >purchased the tools materials from BC but need to get clear on a couple >of things before I proceed. Am hoping Bob /oranyone who has installed an >LSE ignitionwill giveadvice on the following: > >#1 - Can I re-use the 15 pin connector that came with the ignition? If so >I can't figure out how to remove the existing pins. They are not D-sub and >the insertion/extraction tool from BC doesn't seem to work (unless I'm >missing something) Sounds like you have a soldered on connector. You just cut it off and replace with a crimped pin connector. Tools and pins are available from B&C. Unfortunately, Radio Shack for some strange reason thinks that 9 and 25 pin connector are the only d-subs . . . they don't stock a 15-pin, 20AWG d-sub connectors. >#2 - There are 2 shielded wires that go into the connector: One for >power one for ground. The two shields are connected to each other close >to the 15 pin but LSE says to leave thoseends un-connected. I don't >understand what purpose they could serve. As my battery is in the tail of >my aircraft I need to lengthen the existing wires to get back to my >battery bus. Should I install shielded wires install per LSE or is it >permissible to install un-shielded wire. Unshielded wire is fine . . . >#3 - I'm having trouble'gathering'the shields of the RG58 (Co-ax) cables >that run to the ignitions coils. Cutting the shields to gather them on one >side of the cable seems to shred most of the shielding, leaving a small >amount for the fast-on connector. I'd like to use the process outlined in >Bob's notes, but LSE says not to used shrink tubing on the RG-58 cables. >Any advice here would help. I'd pitch the RG-58 and go with a twisted pair of wires. Other builders have done this with success and the physics surrounding the nature of twisted pairs says it will work. You could even use shielded twisted pair . . . This is a constantly recurring problem for builders. I've heard a number of cases where the 1940's insulation on RG-58 has melted under the cowl. I'm going to publish an alternative to wiring the coils in a shop notes. Will try to get it up tomorrow. Tell you what. If there's interest, I'll put up a kit consisting of 4 lengths of twisted pair shielded with BNC connectors installed on one end, and a 15-pin d-sub connector, pins and backshell. I think I've got about 7000 feet of twisted pair and bins full of connectors. Is the replaced connector male or female? Bob . . . ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Shielded Wires on EI Install
> > > #1 - Can I re-use the 15 pin connector that came with the ignition? If so >I can't figure out how to remove the existing pins. They are not D-sub and >the insertion/extraction tool from BC doesn't seem to work (unless I'm >missing something) > >They're soldered. I just bought a new connector shell from Mouser for 88 >cents (part #ME156-1415). The new one takes crimp pins. > > >Thanks Dan! I'll get a new one (or two) from BC like I probably should >have in the first place. > > > #3 - I'm having trouble'gathering'the shields of the RG58 (Co-ax) cables > > >that run to the ignitions coils. Cutting the shields to gather them on one >side of the cable seems to shred most of the shielding, leaving a small >amount for the fast-on connector. I'd like to use the process outlined in >Bob's notes, but LSE says not to used shrink tubing on the RG-58 cables. Any >advice here would help. > >See Bob's article on shield pigtails: > >http://www.aeroelectric.com/articles/pigtail/pigtail.html > >Instead of having to comb out the shield, you can just solder a new wire the >gets wrapped around the shield. This would be fine on modern insulated wire. That polyethylene inner conductor insulation runs like water at solder temps. That's why he tells you not to use heatshrink. You can't install heatshrink without damaging the wire!!!! Hold off on the RG58 until you see my shop notes addition tomorrow. Bob . . . ________________________________________________________________________________
Date: Aug 09, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Shielded Wires on EI Install
> >Don't use the RG58 that comes with the LSE. Use RG400 from B&C. I've had >engine heat melt the insulator and short out RG58. If you want to stay with coax, this is a MUCH more appropriate wire. Bob . . . ________________________________________________________________________________
From: TimRhod(at)aol.com
Date: Aug 10, 2003
Subject: Grounding
Bob: Awhile back you stated fig Z15b (ground system for canard pusher) wasnt a good idea and would be revised in the next edition but you didnt explain why? Would you please? Assuming you would rather have the panel ground going to the #2 wire coming from the engine end to the battery like diagram Z15C. Would it be best to run the #2 wire up from the floor channel its running in to behind the panel and attached to a ground plate that all the panel grounds are attached to or could I run a smaller wire from the panel ground plate down to the #2 wire running in the floor track. Thanks Tim ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Grounding
> >Bob: Awhile back you stated fig Z15b (ground system for canard pusher) >wasnt a good idea and would be revised in the next edition but you didnt >explain >why? Would you please? the original design used the battery (-) terminal as a common junction point. The updated figure has been posted at http://www.aeroelectric.com/articles/Appendix_Z_Drawings/z15ak.pdf Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Panel Layout -- IFR requirements?
> >Here is a read from the EAA I got a while back to confirm my thoughts: > >"The magnetic direction indicator called out in 14 CFR 91.205 is not further >defined. As such, any instrument that has the capability of finding >magnetic north and transmitting directional info to the pilot based on that >finding would be acceptable. There is no strict requirement for a "whiskey >compass". How about a hand-held gps like the GPS310 from Magellan set up to give present course in magnetic degrees. BTW, when I started using these low cost receivers, I bought in to the widely distributed notion that one always wanted to power them up while in pre-flight so they could get locked to signals and figure out where one was before you became airborne. In years since, I've conducted a number of experiments with asking the receiver to do a cold start a some distance away from shutdown and perhaps at cruising speed. Worst case was at 29,000 ft, 500+ MPH and over 1,500 miles from where the receiver had been turned off. It took the GPS310 less than 1 minute to sort it all out and produce a display. Sooo . . . even hidden away in the flight bag, this technology is available on very short notice to back up anything else in the cockpit that displays the same data. Bob . . . ________________________________________________________________________________
From: TimRhod(at)aol.com
Date: Aug 10, 2003
Subject: Re: Grounding
Thanks I found the updated drawing but the question is why? Im trying to learn ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Grounding
> >Thanks I found the updated drawing but the question is why? Im trying to >learn A battery terminal is routinely de-mated and re-mated for maintenance. It's better practice to make up your system grounds one-time for gas-tight longevity . . . the panel ground bus has to exist for other system considerations and is closer to the panel than the battery is. Using it as a common tie point for a ground as it travels forward to the battery provides the lowest loop impedance (ALL major grounds are 2AWG) and minimizes need to disturb perfectly good connections after they're made up for final assembly. Bob . . . ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Battery Info
Date: Aug 10, 2003
For those who use 9-volt batteries in their intercoms, see the difference in batteries at: http://www.zbattery.com/zbattery/batteryinfo.html# Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "Nothing is too wonderful to be true." - James Clerk Maxwell, discoverer of electromagnetism "Too much of a good thing can be wonderful." - Mae West, discoverer of personal magnetism ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: System reliability (was: RV-List: Dynon Shipped)
> > > >>Uhhh, has anyone else had this thought: sounds like an awful lot of > >>people are building IFR RV's out there with all these Dynons being > >>ordered. This is a good thing, if true. > >> > > Frankly that is the last place I would put one, in an IFR RV. > > That is a bad thing IMO if true. > > > > > >I don't know much about Dynon's system. However, I do know a lot about >component design and system design. There are a lot of dead guys behind >the evolution of many designs in aviation, airframes and systems. One >does need to be quite humble to where the certified industry has evolved >to over the years. It is very easy to chuck rocks at their "antiquated" >methodology, and jump to new stuff. No problem with VFR, but altogether >different for IFR. > >That being said, I am certainly not saying we should not use new >technology. I only caution those who do make leaps of technology to be >very, very aware of how small changes to a design, system, etc., usually >have unforeseen consequences. These unforeseen consequences can be >nasty, and I've never seen a design change that didn't have surprises. >It is quite easy to point to accidents caused by mechanical gyro >failures and conclude we just need to replace them with something else. >Keep in mind, in doing this "analysis", that the area under the >cumulative time in use of vacuum gyros combined with electric TC/TB (for >example) is huge, while the total time the newcomers (Dynon) have is >quite limited, probably one millionth as much time. > >Something to think about - the temptation to believe that a design >change will be an overall improvement is overwhelming, but experience >tells otherwise. Systems like Dynon's are clearly where the future is, >but expect turbulence and dead guys along the way. > >Alex Peterson >Maple Grove, MN >RV6-A N66AP 337 hours >www.usfamily.net/web/alexpeterson This is yet another, perhaps more compelling reason for one to conduct and satisfy the FMEA (failure mode effects analysis) I described earlier on the AeroElectric-List. This same train of thought supports the discussion we had last week on knock sensors and choosing a system upon which you and folks you value will place a degree of trust. See why arguments for breakers versus fuses are shallow to the extreme? In some systems, (especially those with microcircuits and software) there can be thousands of potential failure points that have nothing to do with whether or not a breaker/fuse opens or does not open. By conducting the FMEA and having others review it with you, you can sort ALL potential failures into two piles (1) "@#$!@#!!, is that thing broke again! I'm getting tired of replacing it. I think I'll upgrade to the high dollar part." and (2) "My momma told me there might be days like this. Hope I live to tell my grandchildren about it?" When a failure falls into pile (2), you have two choices there as well: (1) never depend on that device as a source hangar tales fodder . . . like stay out of clouds even though you do have a full-up panel of gyros and one vacuum pump or (2) have a truly reliable back- up for the thing (e.g. adding a third, spill proof gyro adds no reliability if it's power source is common to the rest of the gyros). When you bolt that all-in-one gee-whiz display to your airplane, consider that it contains thousands of transistors, an LCD screen that requires an oscillator to stay alive and keep the crystals shook up, etc. etc. Ten years and 1000 systems from now, these products may indeed amass a service record that rivals a B&C L40 alternator . . . or they may not. Are you offering your airplane and cargo as a "research" tool for the folks selling the product? I've had builders worry a lot about landing gear extension-retraction systems. Weight, dollars and parts-count driven reliability are sacrificed to improve the builder's confidence in a perceived level of reliability through redundancy. I thought the gear system on the Beech Sierra was pretty elegant. Hydraulic pressure holds gear up. No doors. Very few moving parts. Emergency extension involves opening a door on floor under pilot knees. Open valve. Gear falls down and locked. With any gross failure of system integrity, gear falls down and locked. I'll suggest the handy switch, lights, motor and pump are the SECONDARY gear operating system optimized for pilot convenience. The valve on the floor was the PRIMARY gear operating system guaranteed to work every time. I think you will find there are similar approaches to the same order of system reliability for panel instrumentation. Full-up dual on the order of twin EFIS and a Z-14 electrical system are obvious solutions but just about assure a doubling of cost. An alternative altitude readout, airspeed indicator, rate-gyro-stabilized and radio-aided wing leveler, hand-helds in the flight bag, etc. don't add much to your budget or panel space requirements and may well be the "valve on the floor" approach to backing up that full-color gee-whiz that works really nice . . . most of the time. Let's do everything we can to safely and sanely assist these new kids on the block . . . one or more of them will architect a piece of aviation's future. At the same time, here's to having nothing but Harry Potter adventures to read to the grand-kids for excitement. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: Panel Layout -- IFR requirements?
Robert L. Nuckolls, III wrote: > > > >> >>Here is a read from the EAA I got a while back to confirm my thoughts: >> >>"The magnetic direction indicator called out in 14 CFR 91.205 is not further >>defined. As such, any instrument that has the capability of finding >>magnetic north and transmitting directional info to the pilot based on that >>finding would be acceptable. There is no strict requirement for a "whiskey >>compass". >> >> > > How about a hand-held gps like the GPS310 from Magellan > set up to give present course in magnetic degrees. > > BTW, when I started using these low cost receivers, I bought > in to the widely distributed notion that one always wanted > to power them up while in pre-flight so they could get > locked to signals and figure out where one was before > you became airborne. > > In years since, I've conducted a number of experiments > with asking the receiver to do a cold start a some distance > away from shutdown and perhaps at cruising speed. Worst > case was at 29,000 ft, 500+ MPH and over 1,500 miles > from where the receiver had been turned off. It took > the GPS310 less than 1 minute to sort it all out and > produce a display. > > Sooo . . . even hidden away in the flight bag, this > technology is available on very short notice to > back up anything else in the cockpit that displays > the same data. > > Bob . . . > I normally don't even read discussions of the FAR's too carefully (interpretation is at the whim of the official you are dealing with at the moment), but two comments here. A recently deceased airline pilot aquaintance once told me that crews are not allowed to even carry a nav device in their flight bags. We are flying safer than the airlines. ;-) On a slightly (only slightly) more serious note, a gps isn't a '*magnetic* direction indicator'. Doesn't that mean it can only indicate north in a no-wind environment? Would it meet the regulatory requirements even by the EAA's interpretation? Not intended to be a comment on the usefulness, just the regs. Charlie ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery Info
> >For those who use 9-volt batteries in their intercoms, see the difference >in batteries at: >http://www.zbattery.com/zbattery/batteryinfo.html# > >Regards, >Eric M. Jones >www.PerihelionDesign.com >113 Brentwood Drive >Southbridge MA 01550-2705 >Phone (508) 764-2072 >Email: emjones(at)charter.net Thanks for the heads-up Eric. Let's hear it for the repeatable experiment. Referring to a piece I did for Sport Aviation a few months ago http://www.aeroelectric.com/articles/AA_Bat_Test.pdf We find that my measured energy values for AA Alkaline cells run consistently lower than those cited in the ZBattery post. This can be accounted for in that the other test uses a slightly lower cutoff point than I did but most important, he used 2x the resistance (1/2 the load) I did. Every power source has an internal impedance that contributes to power loss while loading the source. By cutting the discharge current in 1/2, he dropped the internal resistance losses by approximately half. This is why electric clocks that draw microamps get to use up ALL the snort contained in an AA alkaline cell, digital cameras that drive disks and screens may get to use half of what an alkaline cell contains. I have a digital camera that demands Ni-Cad or Ni-Mh batteries not because these batteries have more total snort, they just offer much smaller internal resistance to the total load allowing one to get better performance from what is arguably a "smaller" battery. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Alternator
> >Tom, > >This is an answer Bob gave just a few days ago: > >That is exactly what happens in certified ships. Figure Z-12 > is not recommended for new design. It's an easy fix to add a > second alternator to an existing airplane. This this case, both > alternators are ON but the aux alternator regulator is set > for about 1 volt below normal bus voltage. Soooo . . . with > the main alternator working, the aux alternator relaxes. > > If the main alternator quits, the bus voltage sags, the > aux alternator comes alive automatically. The SB-1 reglator > is fitted with a circuit to illuminate an "AUX ALT LOADED" > warning light and flash it if the aux alternator output > is higher than 20A . . . reduce load until light stops > flashing. > > >Terry > > > > I've been trying to understand what would happen if both BC 40amp and BC20 >amp where on at the same time. Would this give you 60 amp capicity or would >one sleep because the alt 's set point are not ever precisely the same. > Thanks Tom Reading RV7 wiring When you parallel alternators with an intent to load them simultaneously, getting them to share total load is possible but not trivial and, in my not so humble opinion, not cost effective. I would resist the notion that by having both a 40A and 20A alternator tied together that one has a 60A total capacity. This is strictly true only in a case of regulators designed to distribute load properly between two alternators. One might argue that should one alternator become overloaded, it's output sags so that the remaining alternator will pick up the difference thus making the 40+20=60 anyhow. True . . . as long as the current limit on both alternators is imposed by magnetic limits of the respective machines. For example, the SD-20 as installed in the Bonanza is rated at 20A . . . but being a 40A machine at heart, it WILL put out more if you load it up. However, COOLING is limited in this installation and operation above the 20A rating will put it at risk of letting all its smoke out. I've encountered VERY few cases where it made sense to add capacity of two alternators to justify loading a system to a value greater than either alternator will support. If you think you really need to do this, let's discuss the finer details and make sure you're not going to be disappointed. Further, be aware that to do it right suggests a regulator designed to truly parallel two machines. The Cessna 303 is the only airplane I am familiar with that had that capability. Lost the contract on that regulator system by less than $10 a regulator . . . the one they ended up with didn't work very well. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: David Teter truetechsyscom <ezaviator(at)truetechsys.com>
Subject: Starter question
Group, I have an IO360 in my Velocity. On a cold start (the first start of the day) when I push the start button, the starter (a Sky-Tec I think) just clicks. I'll press the start btn a few times, then the starter will finally start rotating the ring gear. Is something inherint with this brand of starter, or could something in the starter system be amiss? I wasn't the builder, hence my "ignorance" with regard to the brand of starter. Its a Sky-Tec or a B&C. I'm almost certain its a Sky-Tec though. Thanks, Dave ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Panel Layout -- IFR requirements?
Date: Aug 10, 2003
A GPS is not a true north magnetic indicator, but it IS a true north TRACK indicator - which could be a whole lot of help when the brown stuff hits the fan... Denny PS: your heading may vary ----- Original Message ----- > On a slightly (only slightly) more serious note, a gps isn't a > '*magnetic* direction indicator'. Doesn't that mean it can only > indicate north in a no-wind environment? Not intended to be a > comment on the usefulness, just the regs. > > Charlie ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Starter question
Date: Aug 10, 2003
Dave, just wait a while and it won't rotate no matter how many times you click it... Which is good because then you get to solve the mystery and repair it.. Of course, if it happens at a little airport, far , far , away from home, it could be expensive... I suggest that you and your favorite mechanically inclined person pull the cowl and do a bit of trouble shooting now... From your description the possibilities are many, ranging from a loose wire, tired relay, to a sticking bendix... This includes a major misalignment between the starter and ring gear... A knowledgeable builder can do a hands on and quickly whittle the possibility pile down to a more manageable size... Denny ----- Original Message ----- From: "David Teter truetechsyscom" > I'll press the start btn a few times, then the starter will finally start > rotating the ring gear. ________________________________________________________________________________
From: RVEIGHTA(at)aol.com
Date: Aug 10, 2003
Subject: Re: Starter question
I have a Sky-Tec lightweight starter in my RV-8A which crapped out at the ripe old age of 17 hrs. It too, just clicked when I hit the start button, but remained "dead." I sent the unit back to Sky-Tec in Amarillo, TX and they fixed it and sent it back with the notation that "my engine must be timed incorrectly to cause it to break (don't remember what broke, probably the bendix gear shaft). I do have a Rose Ignition electronic ignition system in my bird, maybe it has something to do with the problem. Walt Shipley N314TS 21 hours ________________________________________________________________________________
From: "BUCK AND GLORIA BUCHANAN" <glastar(at)3rivers.net>
Subject: Re: Panel Layout -- IFR requirements?
Date: Aug 10, 2003
I believe it is a magnetic north track indicator. Buck Buchanan A GPS is not a true north magnetic indicator, but it IS a true north TRACK indicator - which could be a whole lot of help when the brown stuff hits the fan... Denny PS: your heading may vary ----- Original Message ----- > On a slightly (only slightly) more serious note, a gps isn't a > '*magnetic* direction indicator'. Doesn't that mean it can only > indicate north in a no-wind environment? Not intended to be a > comment on the usefulness, just the regs. > > Charlie ________________________________________________________________________________
From: "Tom Reading" <treading(at)comcast.net>
Subject: Alternator
Date: Aug 10, 2003
Thanks Bob for getting back to me. I spent time at Sun and Fun talking to Bill Bainbridge and thought in my mind that z-12 was just one notch under the dual system of Z-14.I wired the RV7 as per Z-12 with a 40 and 20 B&C. I installed two LR-3's for control of the alt's. After wiring it up I thought why have two under voltage lights off the same buss. I installed a Electronics International Volt/amp gauge which gave me three under voltage lights. Not too practical or attractive. I removed the two yellow lights from BC and installed 5 amp breakers in those holes for both alt fields. Seems most everyone uses breakers for those functions. Radio Shack had small red 12 volt leds that I could use if the lights need to stay in the system. They are not so bright and will still get your attention. I could mount these right under the circuit breakers. I'm questioning my actions on the regulators and wondering should I exchange it for a SB-1 reg. and remove the switch for alternate alternator and have it on all the time. Thanks Tom -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: RE: AeroElectric-List: Alternator > >Tom, > >This is an answer Bob gave just a few days ago: > >That is exactly what happens in certified ships. Figure Z-12 > is not recommended for new design. It's an easy fix to add a > second alternator to an existing airplane. This this case, both > alternators are ON but the aux alternator regulator is set > for about 1 volt below normal bus voltage. Soooo . . . with > the main alternator working, the aux alternator relaxes. > > If the main alternator quits, the bus voltage sags, the > aux alternator comes alive automatically. The SB-1 reglator > is fitted with a circuit to illuminate an "AUX ALT LOADED" > warning light and flash it if the aux alternator output > is higher than 20A . . . reduce load until light stops > flashing. > > >Terry > > > > I've been trying to understand what would happen if both BC 40amp and BC20 >amp where on at the same time. Would this give you 60 amp capicity or would >one sleep because the alt 's set point are not ever precisely the same. > Thanks Tom Reading RV7 wiring When you parallel alternators with an intent to load them simultaneously, getting them to share total load is possible but not trivial and, in my not so humble opinion, not cost effective. I would resist the notion that by having both a 40A and 20A alternator tied together that one has a 60A total capacity. This is strictly true only in a case of regulators designed to distribute load properly between two alternators. One might argue that should one alternator become overloaded, it's output sags so that the remaining alternator will pick up the difference thus making the 40+20=60 anyhow. True . . . as long as the current limit on both alternators is imposed by magnetic limits of the respective machines. For example, the SD-20 as installed in the Bonanza is rated at 20A . . . but being a 40A machine at heart, it WILL put out more if you load it up. However, COOLING is limited in this installation and operation above the 20A rating will put it at risk of letting all its smoke out. I've encountered VERY few cases where it made sense to add capacity of two alternators to justify loading a system to a value greater than either alternator will support. If you think you really need to do this, let's discuss the finer details and make sure you're not going to be disappointed. Further, be aware that to do it right suggests a regulator designed to truly parallel two machines. The Cessna 303 is the only airplane I am familiar with that had that capability. Lost the contract on that regulator system by less than $10 a regulator . . . the one they ended up with didn't work very well. Bob . . . ________________________________________________________________________________
From: "Jon Finley" <jon(at)finleyweb.net>
Subject: OT: Source for Dynamic Prop Balancer?
Date: Aug 10, 2003
Hi all, I am preparing to purchase a dynamic prop balancer from a friend who is a dealer. This is a $2,000 unit and I am looking for alternatives (cheaper). I have been completely unsuccessful at finding sources for these things, anybody know of any?? FYI: This is one of those units that measure acceleration forces of the engine and tells you how much weight to add and where. Thanks! Jon Finley N90MG Q2 - Subaru EJ-22 DD - 455 Hrs. TT - 3 Hrs Engine Apple Valley, Minnesota http://www.FinleyWeb.net/default.asp?id=96 ________________________________________________________________________________
From: brucem(at)olypen.com
Subject: Panel layout - request for comments
Date: Aug 10, 2003
Pat, Appreciate your good responses on this subject. The technology is ahead of the FSDOs and DARs as I get vague or no answers from reps at air shows, etc. Like you, I am searching for the path to "legal" IFR in my GlaStar while incorporating some of this good stuff. Beyond the question of safety, about which I will make up my own mind, I worry about some officious FAA inspector looking at my panel after seeing me land from an actual approach and citing me for a 91.205 violation. Maybe I'm just paranoid. Regards, Bruce do not archive --------------------------------------------- This message was sent using OlyPen's WebMail. http://www.olypen.com ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel layout - request for comments
> >Pat, > >Appreciate your good responses on this subject. The technology is ahead >of the >FSDOs and DARs as I get vague or no answers from reps at air shows, >etc. Like >you, I am searching for the path to "legal" IFR in my GlaStar while >incorporating some of this good stuff. Beyond the question of safety, about >which I will make up my own mind, I worry about some officious FAA inspector >looking at my panel after seeing me land from an actual approach and >citing me >for a 91.205 violation. Maybe I'm just paranoid. Do the FMEA, hand him the book. It's easy to point, gesture, and look disapprovingly at your airplane. A black and white document has to be studied, understood and is much easier for you to defend. He lives by his books. Read them and then write your book that speaks to everything applicable in his. This is exactly the kind of approach we take on the certified side . . . Without the document, it's easy for him to make up his mind based on first impressions. Do your homework and the odds go up decidedly in your favor. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Starter question
> > >Group, >I have an IO360 in my Velocity. On a cold start (the first start of the day) >when I push the start button, the starter (a Sky-Tec I think) just clicks. >I'll press the start btn a few times, then the starter will finally start >rotating the ring gear. Is something inherint with this brand of starter, or >could something in the starter system be amiss? >I wasn't the builder, hence my "ignorance" with regard to the brand of >starter. Its a Sky-Tec or a B&C. I'm almost certain its a Sky-Tec though. Are you using the built-in contactor or do you have an external contactor? Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Panel Layout -- IFR requirements?
> >I normally don't even read discussions of the FAR's too carefully >(interpretation is at the whim of the official you are dealing with at >the moment), but two comments here. A recently deceased airline pilot >aquaintance once told me that crews are not allowed to even carry a nav >device in their flight bags. We are flying safer than the airlines. ;-) > On a slightly (only slightly) more serious note, a gps isn't a >'*magnetic* direction indicator'. Doesn't that mean it can only >indicate north in a no-wind environment? Would it meet the regulatory >requirements even by the EAA's interpretation? Not intended to be a >comment on the usefulness, just the regs. "direction indicator" seems to mean, some device that always points in a northerly direction based on earth field. GPS knows nothing about magnetic fields and depends on magnetic variation data stored in memory for converting true to magnetic. These discussions always bring the ol' saws out about not being able to steer a heading when ATC is routing you around. If you steer courses, then ATC's mental corrections for prevailing winds will be off. In theory, yes but in practice no. Every ATC guy I've talked to says he never considers winds. His radar screen computers obviously display course. Most of the time and for the vast majority of airplanes he's steering, winds are so small relative to aircraft speeds that it presents no problem to him to ignore them. If after a few minutes he doesn't like where you are going, he's just going to give you an new heading that improves his picture. Given the difficulty of producing really smooth, reliable and accurate magnetic data in an airplane even in smooth air, GPS is an arguably superior method for steering any course be it magnetic or true. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RG58 Coax article I promised
http://www.aeroelectric.com/articles/RG58/RG58.html I have several thousand feet of this wire at $0.50 a foot. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Starter question
> >I have a Sky-Tec lightweight starter in my RV-8A which crapped out at the >ripe old age of 17 hrs. It too, just clicked when I hit the start button, but >remained "dead." If all you got was a "click" and could not hear the motor run, then I'm skeptical of their fault diagnosis. Kickbacks do severe damage to castings and gears and almost never cause the starter motor not to run when the contactor closes. If you only heard the contactor close, then it is more likely that there was something electrically wrong with the motor. >I sent the unit back to Sky-Tec in Amarillo, TX and they fixed it and sent it >back with the notation that "my engine must be timed incorrectly to cause it >to break (don't remember what broke, probably the bendix gear shaft). I do >have a Rose Ignition electronic ignition system in my bird, maybe it has >something to do with the problem. One electronic ignition or two? Does Jeff tell you to turn his ignition off to crank the engine? If not, then its timing must be designed to retard for starting else you would unlikely to ever start the engine with the electronic system turned on . . . it would just be a series of ring gear shredding kick-backs. If you still have one mag installed, it MIGHT be the source of a kickback if the impulse coupler is wearing out. But as I outlined above, I'm suspicious of their cause and effect diagnosis. My advise to anyone that sends of a high-dollar part to be repaired by anybody. As for the damaged parts to be returned to you with the repaired assembly. Makes it a lot easier to deal with smoke and mirrors. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Starter question
> > >Dave, just wait a while and it won't rotate no matter how many times you >click it... Which is good because then you get to solve the mystery and >repair it.. Dave, you said a "click" only, I presume no spinning motor sounds . . . >Of course, if it happens at a little airport, far , far , away from home, it >could be expensive... I suggest that you and your favorite mechanically >inclined person pull the cowl and do a bit of trouble shooting now... From >your description the possibilities are many, ranging from a loose wire, yes >tired relay, to a sticking bendix... no, you'll hear the motor spin up without engaging the ring gear . . . > This includes a major misalignment >between the starter and ring gear... Again, if only a click, this one is out too . . . Do you have a starter-engaged warning light? If it's coming on the contactor is good and the motor is bad. If you don't have the light, then something is breaking the normal power path to the motor windings. This includes wiring joints, contactor and bad commutator bar on armature. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Alternator
> > > Thanks Bob for getting back to me. I spent time at Sun and Fun talking to >Bill Bainbridge and thought in my mind that z-12 was just one notch under >the dual system of Z-14.I wired the RV7 as per Z-12 with a 40 and 20 B&C. That's fine. It will work as advertised. Nothing wrong with it. It's a simple way to add substantial dual alternator capability to an existing aircraft. This is how it's done in ALL of B&C's kits to put the STC'd version into certified ships. >I installed two LR-3's for control of the alt's. After wiring it up I thought >why have two under voltage lights off the same buss. It's better to use an LR3 on the main alternator and an SB1B regulator on the aux alternator and wired as shown in: http://www.bandc.biz/14-SB1B.pdf > I installed a >Electronics International Volt/amp gauge which gave me three under voltage >lights. Not too practical or attractive. I removed the two yellow lights >from BC and installed 5 amp breakers in those holes for both alt fields. >Seems most everyone uses breakers for those functions. I hope so. These regulators feature crowbar ov protection that EXPECTS to open a breaker to shut down a runaway alternator. Breakers are shown in the field supply of ALL B&C products and on my wiring diagrams that feature crowbar ov protection. >Radio Shack had small >red 12 volt leds that I could use if the lights need to stay in the system. >They are not so bright and will still get your attention. I could mount >these right under the circuit breakers. I'm questioning my actions on the >regulators and wondering should I exchange it for a SB-1 reg. and remove the >switch for alternate alternator and have it on all the time. You don't remove the switch, you will note that the wiring diagram cited above shows a switch in the field supply. If you've already got the two LR3 regulators installed. Leave them alone. Fly with only the main alternator on but preflight the aux alternator. If you get a low voltage, it's no big deal to turn the main alternator off and the aux alternator on. I would NOT recommend leaving the aux alternator ON with the main alternator unless you do change to the SB1 regulator . . . with a pair of LR3's you could have a main alternator failure and never know it until next preflight. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: Van Caulart <etivc(at)iaw.on.ca>
Subject: Re: Ground Loops
Bob & List: During a recent addition of an RST audio panel, an ARC ADF, and a 2nd comm (UPSAT SL30) to our stock '68 C177 I have had my share of electronic gremlins haunting the job. One is alternator noise and the other is the beacon noise. The alternator was changed 4 years ago and the noise was not as pronounced in the comm 1 radio (KX170B) before the installation as it is now. I added a 25yr old Radio Shack 5mfd, 60amp, 50Vdc line filter in series with the alternator A+ but no change. I'm wondering if I installed the device correctly. It is a 3" steel tube about the diameter of a quarter. On each end there is an insulated threaded terminal. The printing on the filter includes a RS stock number an arrow and the electrical values. The mounting lug is the local ground for the device. I first connected the device with the arrow pointing away from the alternator and the alt noise was unchanged. So I reversed the connection (arrow pointing to the alt) and the noise is the same. I'm wondering which direction is correct and if the filter is in fact functioning. I have done the obvious things such as fat wire separation and shields connected only at the source of the noise but now I'm lost. Regarding the beacon noise, is there a filter which I can use (make) to tame this annoyance. Because it pulses, it really is an antagonistic little devil after several hours flying. PeterVC '68 150hp C177 C-GCPG ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: OV Module question for Bob
> >I have put together an OV module and set it up and tested it as per >instructions. On the bench it works fine. When installed in the aircraft, >it was tripping the OV breaker when I switched on the master switch. I >remember someone else with this problem and the fix was to put a 10uF Tant >cap across the power leads going into the module. This I did and it stopped >the breaker tripping when the master went on. However, as soon as I hit the >start button, it trips again. It can then immediately be reset. Do I put >in a bigger cap to sort this out or is there possibly another solution. Do you have diodes on your battery master and starter contactor coils? Bob . . . ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 10, 2003
Subject: Re: Panel Layout -- IFR requirements?
In a message dated 8/10/03 2:14:00 PM Central Daylight Time, glastar(at)3rivers.net writes: > I believe it is a magnetic north track indicator. > > Buck Buchanan > Good Afternoon Buck, Most GPS units have the capability of showing either True or Magnetic north in relation to the track being flown. The actual GPS engine will reference to True north, but most flight management computers have a database that will allow the set to correct to magnetic north for the area in which the set is being operated. Happy Skies, Old Bob ________________________________________________________________________________
From: "Rob Housman" <robh@hyperion-ef.com>
Subject: One of only 158
Date: Aug 10, 2003
The list of 158 candidates running in the recall election, from this morning's edition of the LA Times, includes someone (other than a body builder) that many of us recognize: Jim Weir Age: 59 Party: Democrat Occupation: Electronics technology instructor and small-business owner Residence: Grass Valley Family: Married, no children Education: B.S., physics, math and aerospace, San Diego State, 1967. Career Highlights: Designed landing radar for the Apollo lunar spacecraft at Teledyne Ryan. Founder and president of small aircraft electronics company. Served on Nevada County Board of Supervisors, 1986-94. Quote: "My motivation is obviously to win, but also to get the maximum number of people to the polls so that this election is not determined by a small minority of voters at either end of the spectrum. Transportation and education are the heart and soul of California; they need to be dealt with at all costs." The complete list is at http://www.latimes.com/news/local/la-me-bios10aug10,1,7917121.story ________________________________________________________________________________
From: "BUCK AND GLORIA BUCHANAN" <glastar(at)3rivers.net>
Subject: Re: Panel Layout -- IFR requirements?
Date: Aug 10, 2003
Hello, Old Bob, Thanks, I guess I didn't realize that one could select true north as a reference on the GPS. I assumed...........and I'm sure you know the derivative of that word...........that since all Victor and Jet airways and runways and for that matter almost everything in aviation is oriented to magnetic that GPS's would be also. Does anyone orient them to true????? Best regards, Buck In a message dated 8/10/03 2:14:00 PM Central Daylight Time, glastar(at)3rivers.net writes: > I believe it is a magnetic north track indicator. > > Buck Buchanan > Good Afternoon Buck, Most GPS units have the capability of showing either True or Magnetic north in relation to the track being flown. The actual GPS engine will reference to True north, but most flight management computers have a database that will allow the set to correct to magnetic north for the area in which the set is being operated. Happy Skies, Old Bob ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 10, 2003
Subject: Re: Panel Layout -- IFR requirements?
In a message dated 8/10/03 7:05:31 PM Central Daylight Time, glastar(at)3rivers.net writes: > ...........that since all Victor and Jet airways and > runways and for that matter almost everything in aviation is oriented to > magnetic that GPS's would be also. Does anyone orient them to true????? Good Evening Buck, Not sure, but it seems to me that I recall that everything north of some very high latitude is based on true. Since I have never flown a transpolar route, it is a bit fuzzy in my memory. Some of our respondents whose day job entails flying over the North pole should have the answer. Maybe it was just the US Air Force who did something like that. In any case, it is distant memory! Happy Skies, Old (and forgetful) Bob ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: OT: Source for Dynamic Prop Balancer?
Date: Aug 10, 2003
I was blessed to be a friend of Jim Helmuth, who died from smoking cigarettes--pure and simple. His company (still going strong) is Chadwick-Helmuth, whose Vibrex prop balancers are the standard of the industry. I have seen them for sale surplus on eBay and a few months ago eleven brand new (!) in one lot went for short money at http://www.govliquidation.com/ Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "People don't appreciate how very difficult it is to be a princess." Princess Diana ________________________________________________________________________________
Date: Aug 10, 2003
From: Kevin Horton <khorto1537(at)rogers.com>
Subject: Re: Panel Layout -- IFR requirements?
Airways, VORs, runways etc. are oriented on true in part of northern Canada - once you get too close to the magnetic north pole magnetic compasses can't hack it. Kevin Horton > > >Hello, Old Bob, > >Thanks, I guess I didn't realize that one could select true north as a >reference on the GPS. I assumed...........and I'm sure you know the >derivative of that word...........that since all Victor and Jet airways and >runways and for that matter almost everything in aviation is oriented to >magnetic that GPS's would be also. Does anyone orient them to true????? > >Best regards, Buck > > >In a message dated 8/10/03 2:14:00 PM Central Daylight Time, >glastar(at)3rivers.net writes: > >> I believe it is a magnetic north track indicator. >> >> Buck Buchanan >> >Good Afternoon Buck, > >Most GPS units have the capability of showing either True or Magnetic north >in relation to the track being flown. The actual GPS engine will reference >to >True north, but most flight management computers have a database that will >allow the set to correct to magnetic north for the area in which the set is >being >operated. > >Happy Skies, > >Old Bob ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 10, 2003
Subject: Re: True North, was: -- IFR requirements?
In a message dated 8/10/03 7:05:31 PM Central Daylight Time, glastar(at)3rivers.net writes: > Does anyone orient them to true????? > > Best regards, Buck > Good Evening Once Again Buck, Number two son just stopped by and I asked him about the true versus magnetic situation. I was informed that they use True when they are north of the sixty-seventh and one half degree latitude line. He also said that there are a few airports and radio beacons that are close to that line, but still south of it, that also use true for their runway headings and associated navigational aids. He is supposed to be getting me some charts for that area so that I can check it out for myself. I am not sure how far north my IFR GPS database covers, but I am going to try it out and see if I can find a route that should be listed in true. My son has informed me that on their earlier airplanes, they had a switch that had to be thrown to change between the two. However, on the 747-400, his current steed, it is done automatically any time they are up there. It could be different on other types of equipment, but I would bet that everybody flying up there uses the same basis. We always learn something, don't we! Happy Skies, Old Bob ________________________________________________________________________________
Date: Aug 10, 2003
From: Finn Lassen <finnlassen(at)netzero.net>
Subject: Re: Panel Layout -- IFR requirements?
Can be set up to be either (at least on the hand held Magellans I own.) Finn BUCK AND GLORIA BUCHANAN wrote: > >I believe it is a magnetic north track indicator. > >Buck Buchanan > > > > >>AeroElectric-List message posted by: "Dennis O'Connor" >> >> > > >A GPS is not a true north magnetic indicator, but it IS a true north TRACK >indicator - which could be a whole lot of help when the brown stuff hits the >fan... > > >Denny >PS: your heading may vary > ________________________________________________________________________________
Date: Aug 10, 2003
Subject: Six years experience with Sky Tec Starter.
From: Denis Walsh <denis.walsh(at)comcast.net>
With today having two sky tec starter questions I must interject my personal experience with same. It is a long post. If you don't have a sky tec, God Bless you and delete now. I have tried to extract my emotions from it, but have not succeeded very well. I have been flying with a sky tec in my O-360A1A, and RV-6A. It was installed with the new engine in 1997, and has been in pretty much constant use for six plus years, and 1,200 hours. I have a constant speed prop, and Jeff Rose ignition on one side. The ignition system has been trouble free. The engine will start on either my impulse coupled magneto, or the Rose ignition, or both. I frequently try various combinations to verify they work. I cannot detect any difference in start up using any combination. Most often I start using both. I have experienced starter solenoid failure on this unit four times. This being 2000, 2001, 2002, and last week. Let me clarify. The sky tec unit has a solenoid mounted on the starter itself, and that solenoid pulls the starter gear forward into the ring gear, while it closes the contacts to supply drive power to the starter motor. It does not have a bendix. Both these contactors go by the name "starter solenoid" . You may or may not have a firewall mounted "solenoid" (contactor). If you do use a remote firewall) contactor, you may need a jumper mounted on the starter mounted solenoid. Over the years, I have used this unit both with and without the remote contactor, and with and without the jumper. It seems eager to fail either way. In its current configuration, I have no firewall contactor and no jumper. In all four failure cases it was restored to service by replacing the starter solenoid. My first failure occurred after three years and six hundred hours in service. The second occurred a year later and so on. The average was about a year, (or 175 hours) after the first failure. The symptoms were precisely as described in the two incidents on today's list. You hear the click but no whirly grindy noise and no prop rotation. At first you can keep clicking for two to twenty times and hope it will go. It usually will, but eventually fails completely. When it does start cranking it sounds perfectly normal. This behavior pretty much rules out a weak battery or starter motor problems. After the most recent failure, and after assisting several others with the same exact problem, I returned the unit to sky tec in Texas. The person on the phone, Katherine, said some of these units had a bad frame or bracket, causing misalignment of the solenoid. At her suggestion I mailed it to them. They called and said my "frame" was ok, but diagnosed a scorched armature, and a solenoid with a loose bolt... I had no idea what these two things could have to do with my solenoid failures, and expressed my dissatisfaction. This got me handed off to another voice, who after my questions identified himself as "Gene", an engineer who seemed proud of the fact that he had designed this starter and had 30,000 in the field. He said it was vibration which killed these wonderful little machines, and asked (three times) if I had my engine and prop dynamically balanced to each other. It is probably best if I do not relate the rest of this conversation. In the end I ordered the starter repaired and returned. It arrived two days later with a new solenoid and a new armature, and a bill for $115. It is working fine. There are a lot of anecdotes about sky tec starters in the archives, and sky tec's denials of problems with it. I have read most of these and heard several first hand accounts of persons who have got various answers from representatives of the company. I will not repeat those here, and try to restrict myself to my own experience and observation. I do not know what caused the internal failure of these solenoids. I have several examples on hand if anyone has a method to saw them apart and check it out, I would be glad to donate. I do not have the last example since my friend Gene kept it. I was not rational enough to ask for its return. Sorry Bob. In fact I was borderline incoherent near the end of that talk. For the last three years I have flown with a spare solenoid in my baggage compartment. It takes about 10 minutes to change and you don't need to remove the starter to do it. We have a local source who sells them for $15. I got my latest one from sky tec for $37.50, plus labor and shipping. I will let you know if theirs lasts any longer. Based on my experience, I would recommend to listers who are proud owners of this fine starter which is OEM equipment on new Lycoming engines, that you acquire a spare and carry one with you. When this one fails, I am buying a B&C. Personally I feel like I have done all the field testing of the sky tec that I am going to do. It is my experience that you can expect the starter solenoid to fail in service with a Lycoming O-360, before a few hundred hours service. I don't have a clue as to whether or not B&C solenoids will fail at a similar rate, but I do have a feeling it would be properly analyzed and fixed if it did. Of course, in fairness to sky tec, I may (if I calm down quite a bit) allow them to fix it one more time, if they will fix it for free, and return the failed part, with a rational analysis of why it failed. Sorry for the lengthy post. This is one man's experience. Hope it helps you all. Denis Walsh RV-6A, 1,206 hours ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Aug 10, 2003
Subject: Re: Track labels up north?
In a message dated 8/10/03 2:14:00 PM Central Daylight Time, glastar(at)3rivers.net writes: > Buck Buchanan Good Evening Buck, I just checked the route between Cambridge Bay and Resolute Bay, Canada. Cambridge Bay is at 69 07.1 N and Resolute is at 74 43.02 N. The chart tells us to use true while navigating that route. The first portion lists a course of 24 degrees True and the last half lists a course of 28 degrees True. My GPS shows the course as being 005 degrees Magnetic so I guess I would have to manually select True if I were to fly that route segment. The most northerly airport I have found in my database is CYLT, Alert, Canada. It is N 82 31.068 and W 62 16.833. The chart notes that the Tacan there is oriented to Grid North. It is neither Magnetic nor True! That's only 2488 Nautical Miles from our home here at Brookeridge (LL22). I guess I oughta head up there one of these days. Amazing what these little GPSs can do. Happy Skies, Old Bob ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: Starter question
Date: Aug 10, 2003
Could be you tried saving weight and used too small a cable from the battery to the starter or ground cable. Did you provide jumpers across the rubber motor mounts? Cy Galley, TC - Chair, Emergency Aircraft Repair, Oshkosh Editor, EAA Safety Programs cgalley(at)qcbc.org or experimenter(at)eaa.org Always looking for articles for the Experimenter ----- Original Message ----- From: "Dennis O'Connor" <doconnor(at)chartermi.net> Subject: Re: AeroElectric-List: Starter question > > Dave, just wait a while and it won't rotate no matter how many times you > click it... Which is good because then you get to solve the mystery and > repair it.. > > Of course, if it happens at a little airport, far , far , away from home, it > could be expensive... I suggest that you and your favorite mechanically > inclined person pull the cowl and do a bit of trouble shooting now... From > your description the possibilities are many, ranging from a loose wire, > tired relay, to a sticking bendix... This includes a major misalignment > between the starter and ring gear... A knowledgeable builder can do > a hands on and quickly whittle the possibility pile down to a more > manageable size... > > Denny > ----- Original Message ----- > From: "David Teter truetechsyscom" > I'll press the start btn a few times, > then the starter will finally start > > rotating the ring gear. > > ________________________________________________________________________________
Date: Aug 10, 2003
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: Panel Layout -- IFR requirements?
Dennis O'Connor wrote: > >A GPS is not a true north magnetic indicator, but it IS a true north TRACK >indicator - which could be a whole lot of help when the brown stuff hits the >fan... > > >Denny >PS: your heading may vary > I think that's what I said. It's not the usefulness of the device vs the wet compass; it's what the FAA bureacracy will let you get away with when you ask them to sign off the plane. See below. Charlie >----- Original Message ----- > On a slightly (only slightly) more serious >note, a gps isn't a > > >>'*magnetic* direction indicator'. Doesn't that mean it can only >>indicate north in a no-wind environment? Not intended to be a >>comment on the usefulness, just the regs. >> >>Charlie >> ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: Re: Panel Layout -- IFR requirements?
Date: Aug 10, 2003
Bob, I can imagine the day when the flux gate will be used only as input to the FMS or DG during the time that the airplane is not in motion, i.e., parked on the ramp before takeoff. Once there is appreciable ground speed the FMS would switch to GPS track information and be oriented to true north. ICAO and the FAA will have already changed their standard from magnetic headings to true north tracks for air traffic control. So you might hear, for instance, "maintain runway track after takeoff until passing 1,500 feet." Or, " turn left to track 090, reduce to approach speed, intercept the final GPS course inbound, cleared for the approach." The magnetic compass will become obsolete (in my imaginary scenario) and the flux gate will only be necessary to convert magnetic information to true and input it into the FMS (as a backup to GPS track info) and would be displayed on your Primary Flight Display (PFD) as true heading when GPS track info was not available. All runways would have to renamed to true headings, but they would henceforth never change. Magnetic variation would just be an algorithm in the software. Jeppesen would be in business for another 100 years converting all the approach charts, etc, etc. Probably not in our lifetime, though. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Panel Layout -- IFR requirements? > > > > > >I normally don't even read discussions of the FAR's too carefully > >(interpretation is at the whim of the official you are dealing with at > >the moment), but two comments here. A recently deceased airline pilot > >aquaintance once told me that crews are not allowed to even carry a nav > >device in their flight bags. We are flying safer than the airlines. ;-) > > On a slightly (only slightly) more serious note, a gps isn't a > >'*magnetic* direction indicator'. Doesn't that mean it can only > >indicate north in a no-wind environment? Would it meet the regulatory > >requirements even by the EAA's interpretation? Not intended to be a > >comment on the usefulness, just the regs. > > "direction indicator" seems to mean, some device that always points > in a northerly direction based on earth field. GPS knows nothing > about magnetic fields and depends on magnetic variation data > stored in memory for converting true to magnetic. > > These discussions always bring the ol' saws out about not being able to > steer a heading when ATC is routing you around. If you steer courses, > then ATC's mental corrections for prevailing winds will be off. In > theory, yes but > in practice no. Every ATC guy I've talked to says he never considers > winds. His radar screen computers obviously display course. Most of the > time and for the vast majority of airplanes he's steering, winds > are so small relative to aircraft speeds that it presents no problem > to him to ignore them. If after a few minutes he doesn't like where > you are going, he's just going to give you an new heading that > improves his picture. > > Given the difficulty of producing really smooth, reliable and > accurate magnetic data in an airplane even in smooth air, GPS is > an arguably superior method for steering any course be it > magnetic or true. > > Bob . . . > > ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Six years experience with Sky Tec
Starter. > > >With today having two sky tec starter questions I must interject my personal >experience with same. It is a long post. If you don't have a sky tec, God >Bless you and delete now. I have tried to extract my emotions from it, but >have not succeeded very well. > >I do not know what caused the internal failure of these solenoids. I have >several examples on hand if anyone has a method to saw them apart and check >it out, I would be glad to donate. I do not have the last example since my >friend Gene kept it. I was not rational enough to ask for its return. >Sorry Bob. In fact I was borderline incoherent near the end of that talk. Understand. I'd be pleased to have the carcasses for teardown inspection . . . will photograph and if possible, interpret findings in a document on my website. >For the last three years I have flown with a spare solenoid in my baggage >compartment. It takes about 10 minutes to change and you don't need to >remove the starter to do it. We have a local source who sells them for $15. >I got my latest one from sky tec for $37.50, plus labor and shipping. I >will let you know if theirs lasts any longer. Based on my experience, I >would recommend to listers who are proud owners of this fine starter which >is OEM equipment on new Lycoming engines, that you acquire a spare and carry >one with you. > >When this one fails, I am buying a B&C. Personally I feel like I have done >all the field testing of the sky tec that I am going to do. It is my >experience that you can expect the starter solenoid to fail in service with >a Lycoming O-360, before a few hundred hours service. I don't have a clue >as to whether or not B&C solenoids will fail at a similar rate, but I do >have a feeling it would be properly analyzed and fixed if it did. I've seen big crates of B&C starters returned from Robinson helicopter for overhaul. Robinson insists on a factory overhaul every 2,000 hours. Starters are pulled and sent back to B&C for zero-time overhaul. Many of these starters are a sight to behold externally. They get dripped on, hit, covered in grease, mud, paint, etc. From the outside, you would expect these to be casualties of a hard ride. To the best of my knowledge, nearly all starters returned from Robinson will bench check okay. Upon teardown, the few I've looked had plenty of brush length, commutator was barely grooved, bearings were good. I suspect any one of them would easily have run another 2,000 hours. Being the very highly stressed part that starters are, return rates are much higher than for alternators. But like the alternators, most returns are owner induced damage and/or broken castings from a kick-back. A small fraction of returns are for failures. >Of course, in fairness to sky tec, I may (if I calm down quite a bit) allow >them to fix it one more time, if they will fix it for free, and return the >failed part, with a rational analysis of why it failed. > >Sorry for the lengthy post. This is one man's experience. Hope it helps >you all. Appreciate your time to share the experience. Let's open those puppies up and see what made 'em sick. Bob . . . ________________________________________________________________________________
Date: Aug 10, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Starter question
> >Could be you tried saving weight and used too small a cable from the battery >to the starter or ground cable. . . . it has worked for numerous starts and works okay after a few hit on the button . . . classic impending failure of either contactor or a commutator bar . . . > Did you provide jumpers across the rubber motor mounts? . . . I hope not. Motor mounts should be used to hold engines to airplanes and wires should be use to power starters but never the twain should meet. The crankcase should be wired to the fat ground bolt on the firewall with jumper strap. If there are jumpers across the engine mount biscuits, I would recommend they be removed. We don't what alternator ground return currents flowing in the firewall sheet via engine mounts. Bob . . . ________________________________________________________________________________
From: "David Swartzendruber" <dswartzendruber(at)earthlink.net>
Subject: Re: Six years experience with Sky Tec Starter.
Date: Aug 10, 2003
Denis, I'm curious, is your starter a 12V or 24V. I've heard that Sky-Tec uses a 12V solenoid on their 24V starter and I've wondered how well they held up in that application. Dave in Wichita > > I have experienced starter solenoid failure on this unit four times. This > being 2000, 2001, 2002, and last week. > ________________________________________________________________________________
Date: Aug 10, 2003
Subject: Re: Six years experience with Sky Tec Starter.
From: Denis Walsh <denis.walsh(at)comcast.net>
12V. > From: "David Swartzendruber" <dswartzendruber(at)earthlink.net> > Reply-To: aeroelectric-list(at)matronics.com > Date: Sun, 10 Aug 2003 22:19:27 -0500 > To: > Subject: Re: AeroElectric-List: Six years experience with Sky Tec Starter. > > > > Denis, > > I'm curious, is your starter a 12V or 24V. I've heard that Sky-Tec uses a > 12V solenoid on their 24V starter and I've wondered how well they held up in > that application. > > Dave in Wichita > >> >> I have experienced starter solenoid failure on this unit four times. This >> being 2000, 2001, 2002, and last week. >> > > > > > > ________________________________________________________________________________
Date: Aug 10, 2003
Subject: Re: Six years experience with Sky Tec Starter.
From: Denis Walsh <denis.walsh(at)comcast.net>
Dear Bob, I will ship them within the week, if you will give me the desired address. I think I have a couple from the last couple years, and can get the other two on my field which were replaced in the past three weeks. Thank you for the offer. It is no small thing. One of the problems has been that like most intermittent failures, these usually bench check ok! Also since there are two coils inside those dogs, it has been too tough for me to get a good check on them without teardown. Anyhow, I think that they (the failed ones) have good electrical continuity in the coils and the main contacts, but have some mechanical misalignment or blockage which keeps it from making the final contact consistently. Good luck. Awaiting address for shipping. Denis Walsh 4011 S. Magnolia Way Denver, Co 80237 303 756 6543 > > Understand. I'd be pleased to have the carcasses for > teardown inspection . . . will photograph and if possible, > interpret findings in a document on my website. > > >> For the last three years I have flown with a spare solenoid in my baggage >> compartment. It takes about 10 minutes to change and you don't need to >> remove the starter to do it. We have a local source who sells them for $15. >> I got my latest one from sky tec for $37.50, plus labor and shipping. I >> will let you know if theirs lasts any longer. Based on my experience, I >> would recommend to listers who are proud owners of this fine starter which >> is OEM equipment on new Lycoming engines, that you acquire a spare and carry >> one with you. >> >> When this one fails, I am buying a B&C. Personally I feel like I have done >> all the field testing of the sky tec that I am going to do. It is my >> experience that you can expect the starter solenoid to fail in service with >> a Lycoming O-360, before a few hundred hours service. I don't have a clue >> as to whether or not B&C solenoids will fail at a similar rate, but I do >> have a feeling it would be properly analyzed and fixed if it did. > > I've seen big crates of B&C starters returned from Robinson > helicopter for overhaul. Robinson insists on a factory overhaul > every 2,000 hours. Starters are pulled and sent back to > B&C for zero-time overhaul. Many of these starters are a sight > to behold externally. They get dripped on, hit, covered in > grease, mud, paint, etc. From the outside, you would expect > these to be casualties of a hard ride. > > To the best of my knowledge, nearly all starters returned from > Robinson will bench check okay. Upon teardown, the few > I've looked had plenty of brush length, commutator > was barely grooved, bearings were good. I suspect any > one of them would easily have run another 2,000 hours. > > Being the very highly stressed part that starters are, > return rates are much higher than for alternators. But > like the alternators, most returns are owner induced > damage and/or broken castings from a kick-back. A small > fraction of returns are for failures. > > >> Of course, in fairness to sky tec, I may (if I calm down quite a bit) allow >> them to fix it one more time, if they will fix it for free, and return the >> failed part, with a rational analysis of why it failed. >> >> Sorry for the lengthy post. This is one man's experience. Hope it helps >> you all. > > Appreciate your time to share the experience. > Let's open those puppies up and see what made 'em > sick. > > Bob . . . > ________________________________________________________________________________
From: "Dave Grosvenor" <dwg(at)iafrica.com>
Subject: Re: OV Module question for Bob
Date: Aug 11, 2003
Yes Bob, I do. The battery master contacter I purchased from you with the diode fitted. The starter contacter came with my Rotax 912 engine an initially I thought it had an internal diode. On first test of the electrical system I soon found it didn't as it was causing my fuel flow meter to reset. I then fitted a diode. The odd thing it the OV breaker is tripping when I push the starter, not when I release it. Before fitting the 10uF cap, it was tripping as I switched the master on. Dave ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: OV Module question for Bob > >I have put together an OV module and set it up and tested it as per >instructions. On the bench it works fine. When installed in the aircraft, >it was tripping the OV breaker when I switched on the master switch. I >remember someone else with this problem and the fix was to put a 10uF Tant >cap across the power leads going into the module. This I did and it stopped >the breaker tripping when the master went on. However, as soon as I hit the >start button, it trips again. It can then immediately be reset. Do I put >in a bigger cap to sort this out or is there possibly another solution. Do you have diodes on your battery master and starter contactor coils? Bob . . . ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: OV Module question for Bob
Date: Aug 11, 2003
Sounds like the inductive kick back, or noise, from the starter is creating a voltage spike that is causing some problems. One fix would be to place an inductor before the contactor. That is get a torrid from radio shack and then wrap about 10 turns of primary wire around the torrid this combined with the capacitor after the inductor should filter out these voltage spikes. Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dave Grosvenor Subject: Re: AeroElectric-List: OV Module question for Bob Yes Bob, I do. The battery master contacter I purchased from you with the diode fitted. The starter contacter came with my Rotax 912 engine an initially I thought it had an internal diode. On first test of the electrical system I soon found it didn't as it was causing my fuel flow meter to reset. I then fitted a diode. The odd thing it the OV breaker is tripping when I push the starter, not when I release it. Before fitting the 10uF cap, it was tripping as I switched the master on. Dave ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: OV Module question for Bob > >I have put together an OV module and set it up and tested it as per >instructions. On the bench it works fine. When installed in the aircraft, >it was tripping the OV breaker when I switched on the master switch. I >remember someone else with this problem and the fix was to put a 10uF Tant >cap across the power leads going into the module. This I did and it stopped >the breaker tripping when the master went on. However, as soon as I hit the >start button, it trips again. It can then immediately be reset. Do I put >in a bigger cap to sort this out or is there possibly another solution. Do you have diodes on your battery master and starter contactor coils? Bob . . . ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Six years experience with Sky Tec Starter.
Date: Aug 11, 2003
Denis, since it is obviously your fault for not having your engine balanced until a quarter will balance on the cowling at cruise RPM, I have to say that I am totally puzzled as to why you haven't admitted that your alternator has fallen apart, and your mags, and the carburetor, and the engine mount, and surely the instrument panel has vibrated loose and fallen into your lap... There is a lot you are not telling SkyTec here, obviously! Denny From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Panel Layout -- IFR requirements?
Date: Aug 11, 2003
Actually, the regs require very little... Much of the blather on the topic is emotion mixed with 'assume'... Simply hang a magnetic compass in the cockpit even if you never look at it again - the FAA guy will be happy... He has a minimum equipment list that has to be satisified, period... After that he couldn't care less what else is there, if he tried.. Denny ----- Original Message ----- From: "Charlie & Tupper England" <cengland(at)netdoor.com> Subject: Re: AeroElectric-List: Panel Layout -- IFR requirements? > > Dennis O'Connor wrote: > > > > >A GPS is not a true north magnetic indicator, but it IS a true north TRACK > >indicator - which could be a whole lot of help when the brown stuff hits the > >fan... > > > > > >Denny > >PS: your heading may vary > > > I think that's what I said. It's not the usefulness of the device vs the > wet compass; it's what the FAA bureacracy will let you get away with > when you ask them to sign off the plane. See below. > > Charlie > > >----- Original Message ----- > On a slightly (only slightly) more serious > >note, a gps isn't a > > > > > >>'*magnetic* direction indicator'. Doesn't that mean it can only > >>indicate north in a no-wind environment? Not intended to be a > >>comment on the usefulness, just the regs. > >> > >>Charlie > >> > > ________________________________________________________________________________
From: "Garrison Sem" <chasm711(at)msn.com>
Subject: Re: Panel Layout -- IFR requirements?
Date: Aug 11, 2003
VORs and ADFs in very high lattitudes are oriented to true north in the Canadian northern control areas. I dont know about the rest of the world. Paul >From: BobsV35B(at)aol.com >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: Panel Layout -- IFR requirements? >Date: Sun, 10 Aug 2003 20:10:08 EDT > > >In a message dated 8/10/03 7:05:31 PM Central Daylight Time, >glastar(at)3rivers.net writes: > > > ...........that since all Victor and Jet airways and > > runways and for that matter almost everything in aviation is oriented to > > magnetic that GPS's would be also. Does anyone orient them to true????? > >Good Evening Buck, > >Not sure, but it seems to me that I recall that everything north of some >very >high latitude is based on true. Since I have never flown a transpolar >route, >it is a bit fuzzy in my memory. Some of our respondents whose day job >entails flying over the North pole should have the answer. > >Maybe it was just the US Air Force who did something like that. In any >case, >it is distant memory! > >Happy Skies, > >Old (and forgetful) Bob > > ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Part 91
Date: Aug 11, 2003
Cheers, I am interested in the regulations in USA as expect to visit and tour with my OBAM as a Canadian. I have also tried to build to US and UK requirements for safety. My understanding was that OBAM aircraft do not have the standard 'certified' quality, thus permitting experimentation and variation. It would appear that Dan Checkoway (at dan(at)rvproject.com) refers to the following: "Powered civil aircraft with standard category U.S. airworthiness certificates...." Is that us? Ferg Europa A064 ________________________________________________________________________________
From: "Tinne maha" <tinnemaha(at)hotmail.com>
Subject: Re: RG58 Coax article I promised
Date: Aug 11, 2003
Bob, Once again I feel eternally grateful for this educaitonal service you provide! Not only have you cleared up my suspicions answered my questions but given me better options too. Knowing it is core to homebuilding (and I feel it should becore to living)I take full responsibility for any all of my actions whether they be from knowledge gained here or elsewhere. I doubt that I alone am enough interest for you but I would love to purchase an 'LSE re-hab' kit consisting of the twisted pair shielded wires with BNC connectors installed on one end and a separate15 pin D-sub connector (it is female) for the controller input. I completely understand if you would rather just sell me the wires connectors. Please let me know the amount where to send a check. One thing I'm still a little confused on: You mentioned twisted pairs (non-shielded shielded implied) in your original response to my questions but I didn't see that part in your shop notes. I believe twisting shielded pairs, while not essential,would add to the shielding effect, but it wouldeffectively be the shieldingin non shielded pairs. I would deduce from your shop notes that the benefit oftwisting shielded pairs probably isn't worth the effort of twisting them. (Am I even in the ball park?) Thanks again, Grant From: "Robert L. Nuckolls, III" <BOB.NUCKOLLS(at)COX.NET> Subject: AeroElectric-List: RG58 Coax article I promised Date: Sun, 10 Aug 2003 15:45:06 -0500 -- AeroElectric-List message posted by: "Robert L. Nuckolls, III" http://www.aeroelectric.com/articles/RG58/RG58.html I have several thousand feet of this wire at $0.50 a foot. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Aug 11, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Six years experience with Sky Tec
Starter. > >Dear Bob, > >I will ship them within the week, if you will give me the desired address. >I think I have a couple from the last couple years, and can get the other >two on my field which were replaced in the past three weeks. > >Thank you for the offer. It is no small thing. One of the problems has >been that like most intermittent failures, these usually bench check ok! >Also since there are two coils inside those dogs, it has been too tough for >me to get a good check on them without teardown. Anyhow, I think that they >(the failed ones) have good electrical continuity in the coils and the main >contacts, but have some mechanical misalignment or blockage which keeps it >from making the final contact consistently. Good luck. > >Awaiting address for shipping. Bob Nuckolls 6936 Bainbridge Road Wichita, KS 67226 ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Part 91
Date: Aug 11, 2003
Question below .... > > > Cheers, > I am interested in the regulations in USA as > expect to visit > and tour with my OBAM as a Canadian. I have also tried to build > to US and UK > requirements for safety. My understanding was that OBAM aircraft > do not have > the standard 'certified' quality, thus permitting experimentation and Not trying to start anything here but do you mean to imply that the planes we build implicitly have "less" quality? I am sure some do and I am sure some don't. Just wondering about the statement. Yes we do have more latitude for experimentation, but that *could* lead to higher or lower quality. Just asking ... James > variation. > It would appear that Dan Checkoway (at > dan(at)rvproject.com) refers > to the following: > > "Powered civil aircraft with standard category U.S. airworthiness > certificates...." > > Is that us? > Ferg > Europa A064 > > ________________________________________________________________________________
From: "BUCK AND GLORIA BUCHANAN" <glastar(at)3rivers.net>
Subject: Re: Track labels up north?
Date: Aug 11, 2003
HI Bob and other interested in true, mag and grid north, Thanks for your research, it is interesting to me. I just returned from a trip with my second son taking his 172 to Galena AK. Galena is 65N and 157 W. That is about as far north as I have flown although I was in and out of Goose Bay Labrador in KC-135's close to 40 years ago. While I was in SAC we used to practice flying grid. We would unslave the compass from magnetic and orient it to grid north which was up on the map but it could be oriented in any direction so long as the navigator kept the gyro where he wanted it with celestial shots. We used no navigation aids during this exercise and re-slaved the gyro before any pattern work. Best regards, Buck Good Evening Buck, I just checked the route between Cambridge Bay and Resolute Bay, Canada. Cambridge Bay is at 69 07.1 N and Resolute is at 74 43.02 N. The chart tells us to use true while navigating that route. The first portion lists a course of 24 degrees True and the last half lists a course of 28 degrees True. My GPS shows the course as being 005 degrees Magnetic so I guess I would have to manually select True if I were to fly that route segment. The most northerly airport I have found in my database is CYLT, Alert, Canada. It is N 82 31.068 and W 62 16.833. The chart notes that the Tacan there is oriented to Grid North. It is neither Magnetic nor True! That's only 2488 Nautical Miles from our home here at Brookeridge (LL22). I guess I oughta head up there one of these days. Amazing what these little GPSs can do. Happy Skies, Old Bob ________________________________________________________________________________
Date: Aug 11, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: RG58 Coax article I promised
> > >Bob, > > >Once again I feel eternally grateful for this educaitonal service you >provide! Not only have you cleared up my suspicions answered my questions >but given me better options too. Knowing it is core to homebuilding (and I >feel it should becore to living)I take full responsibility for any all of >my actions whether they be from knowledge gained here or elsewhere. > > >I doubt that I alone am enough interest for you but I would love to >purchase an 'LSE re-hab' kit consisting of the twisted pair shielded wires >with BNC connectors installed on one end and a separate15 pin D-sub >connector (it is female) for the controller input. I completely understand >if you would rather just sell me the wires connectors. Please let me know >the amount where to send a check. I can do the kit for $50. How long do you want the coil cables to be? My mailing address is 6936 Bainbridge, Wichita, KS 67226 >One thing I'm still a little confused on: You mentioned twisted pairs >(non-shielded shielded implied) in your original response to my questions >but I didn't see that part in your shop notes. I believe twisting shielded >pairs, while not essential,would add to the shielding effect, but it >wouldeffectively be the shieldingin non shielded pairs. I would deduce >from your shop notes that the benefit oftwisting shielded pairs probably >isn't worth the effort of twisting them. (Am I even in the ball park? 6 of one, half dozen of the other. . . there's no particular advantage of one over the other. If we had a very long run (20' plus) in bundles shared by other systems, the shielded-twisted pair would have some advantage. The single shielded wire using shield as ground return for coil has the same effect as the original coax cable design. Given the short, relatively isolated runs, I'm not concerned about it. Several readers have already shared their experiences with non-shielded, twisted pair and have reported good results. Bob . . . ________________________________________________________________________________
Date: Aug 11, 2003
From: MikeM <mladejov(at)ced.utah.edu>
Subject: Re: Ground Loops
On Sun, 10 Aug 2003, Van Caulart wrote: > During a recent addition of an RST audio panel, an ARC ADF, and a 2nd > comm (UPSAT SL30) to our stock '68 C177 I have had my share of > electronic gremlins haunting the job. One is alternator noise and the > other is the beacon noise. I own a '68 Skylane with an RST audio panel/intercom which had "alternator whine" and "beacon thump" in the headphone radio and intercom audio, squelched or not. Over the years I have completely eliminated both. Here are the steps that I went through: 1. Methodically "isolated" all the headphone/mic jacks in the airplane from local airframe ground, and instead utilized the shield on the jack wiring to carry the ground connection from each respective jack to the ground connection right at the rear of the RST audio panel. You have to do all mic jacks as well as the headphone jacks. This cured about 50% of the problem. 2. The RST audio panel has a design flaw in it. Jim Weir and I have had this out on rec.aviation.owning, so if interested you can find the discussion on "Google Groups". Use the following as keywords:"RST audio panel capacitor alternator whine". Here is one link: http://makeashorterlink.com/?E19953E85 You can either modify the RST panel by clipping the big bypass cap, or by installing an external filter in the audio panel power line. I clipped the capacitor, and got rid of another 40% of the noise. 3. I have a Cessna ARC marker beacon receiver mounted on the equipment shelf aft of the baggage compartment right next to the rear mounted battery. The MB rx has an audio output transformer whose secondary was grounded to its case, meaning that if a shielded or twisted pair is used to carry the audio from the rear of the aircraft to the audio panel, the audio panel ground is comprised by common-mode ground currents flowing along the airframe between the front mounted alternator and the rear-mounted battery. I modified the MB by disconnecting the internal ground so as to isolate the audio output winding. I used an unused pin on the MB connector to send out a true "floating" AUDIO-HI/AUDIO-LO twisted-pair connection from the MB to the audio panel, without the spurious alternator currents flowing through the MB audio ground wire. This got rid of the last of it. > The alternator was changed 4 years ago and the noise was not as > pronounced in the comm 1 radio (KX170B) before the installation as it is > now. I added a 25yr old Radio Shack 5mfd, 60amp, 50Vdc line filter in > series with the alternator A+ but no change. I'm wondering if I > installed the device correctly. It is a 3" steel tube about the diameter > of a quarter. On each end there is an insulated threaded terminal. The > printing on the filter includes a RS stock number an arrow and the > electrical values. The mounting lug is the local ground for the device. > I first connected the device with the arrow pointing away from the > alternator and the alt noise was unchanged. So I reversed the connection > (arrow pointing to the alt) and the noise is the same. I'm wondering > which direction is correct and if the filter is in fact functioning. Along the way, I tried an A+ filter in the alternator output; It made not a whit of difference. I got rid of it because of its failure mode potential. > I have done the obvious things such as fat wire separation and shields > connected only at the source of the noise but now I'm lost. > > Regarding the beacon noise, is there a filter which I can use (make) to > tame this annoyance. Because it pulses, it really is an antagonistic > little devil after several hours flying. If you do all of the above, you wont need to worry about the beacon. Mike Mladejovsky Skylane '1MM (HiFi entertainment stereo quality music with no alternator/strobe/beacon noises...) ________________________________________________________________________________
Date: Aug 11, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Part 91 and "quality"
May I suggest that the word "quality" has no useful meaning? The definition is so broadly based in the minds of folks who would use the word that unless used in a narrow context, it's more likely to reduce rather than enhance understanding. Had a friend years ago who was very enamored of the "quality" in European cars. His cars spent more time in shop with higher repair bills than my cars. He was focusing on ride, handling preferences, wood finished panels and upholstery. I was focusing on cost of ownership and likelihood of getting from point A to point B every time I set foot in the car. If one assumes that the charter of regulators is to truly improve the safety of airplanes, then anything which increases probability of failures that cause pilots to tense up could be dubbed an reduction in "quality". To regulators, this generally translates to EVERYTHING bolted to an airplane needs to be the best we know how to do? Geesh, even a NASA budget won't get you failure proof components and systems. The biggest difference between the OBAM and certified aviation communities is the fact that no two airplanes are built the same in the OBAM community. Our airplanes are allowed to evolve on an airplane-to-airplane basis. If some new useful component or technique is identified, it can be implemented tomorrow on every new airplane and retrofitted to existing airplanes the day after. Most


August 03, 2003 - August 11, 2003

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