AeroElectric-Archive.digest.vol-da

March 17, 2004 - March 28, 2004



________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Mar 17, 2004
Subject: Re: Coax related
In a message dated 3/17/04 8:43:45 AM Eastern Standard Time, bob.nuckolls(at)cox.net writes: > > RG-400 (stranded center conductor) or RG-142 (solid) would be an > excellent > substitute for RG-58 (WWII vintage stuff). These modern coaxes will > present 20 db/hundred feet at DME frequencies so 10 feet will > be 2.0 dB and 7.5 feet would be 1.5 dB. RG-58 would be about 26 dB > per hundred so you couldn't make the 1.5 dB requirement in 6' of > coax. > > Bob . . . > > Bob, Related subject......How much loss will be experienced by putting in a right angle BNC adapter at the antenna? I have RG-400 coax. Would you discourage the use of the adapter? Dale Ensing ________________________________________________________________________________
Date: Mar 17, 2004
Subject: Re: Preflight check of SD-8?
From: "Matt Prather" <mprather(at)spro.net>
Hi Kevin, Good question. Comments below... > > > I'm working on the checklists for my RV-8, and am wondering whether > there are any potential issues around checking an SD-8 standby > alternator right after engine start. I was considering starting the > engine, then selecting the SD-8 ON to confirm a voltage rise, then > selecting the SD-8 OFF and selecting the main alternator ON. > I think checking the SD-8 at start up will work just fine > Will the SD-8 have enough output to bring the voltage up even though > the battery needs to be recharged? Once the starter load is removed from the battery, it won't take much current capacity to recover the battery voltage. Turning the SD-8 will definitely bring the battery voltage above the required charging value. Are there any concerns about load > dump issues when I select the SD-8 OFF while it is trying to charge the I don't think any of the PM alternators are cause for concern with regard to battery dump. Partly because they don't have enough snort to worry about it, and partly because the regulators don't use field current to control output. > battery? It seems like the only other opportunity to check the SD-8 > preflight would be to select the main alternator OFF during the runup, > and check the SD-8 then. But that seems like it could trigger the load > dump problems, unless the battery has been charged by then. > I agree. I don't think this is as good on option as the first one you came up with, which I think poses zero risk to the system. > I'll need the SD-8 as backup when I fly IFR, so I want a way to do a > preflight check on it. What is the best way to do this? I think you already have it. > -- > Kevin Horton RV-8 (finishing kit) > Ottawa, Canada > http://go.phpwebhosting.com/~khorton/rv8/ > Regards, Matt- N34RD ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Mar 17, 2004
Subject: Prop Stopped Best Glide
Joel, One of the aviation magazines, Flying, I think, had an article about 8 years ago on the glide ratio with the prop spinning or stopped - the author did the actual test flying - and the conclusion was that stopping the prop significantly reduced aerodynamic drag and extended the glide. The author's opinion was that it was worthwhile to slow enough to stop the prop and then resume best glide speed. Stan Sutterfield RV-8A Tampa In a message dated 3/17/04 2:56:59 AM Eastern Standard Time, aeroelectric-list-digest(at)matronics.com writes: << Out of curiosity, has anyone compared the same speed sink rate, with the prop stopped or windmilling? Joel Harding >> ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: annunciator lights
Date: Mar 17, 2004
Radio Shack has them also in various colors. Mount from the front with nut on the back. Comes with resistor built in. Nice price too. I've got three of them in my panel. Indiana Larry, RV7 TipUp TMX-O-360 ACS2002 Dynon CNS430 Digitrak JeffRose Flightline Interiors Firewall Forward, Wiring ----- Original Message ----- From: "flyv35b" <flyv35b(at)ashcreekwireless.com> Subject: Re: AeroElectric-List: annunciator lights > > > The cost is insane, but other than these AML series, it's hard to find a > > real pro looking annunciator. > > Electronics International (Bend, OR) has a nice looking LED annunciator > light with a attractive chrome bezel, designed to be installed from the > front of the panel with a nut on the backside. > > Cliff A&P/IA > ----- Original Message ----- > From: "Jeff Hildebrand" <jhildebrand(at)crownequip.com> > To: > Subject: RE: AeroElectric-List: annunciator lights > > > > > > > I don't think you can get much of a deal on these lights; we bought ours > > from a dealer in Canada for about $32 each. It generally doesn't make > > much sense for the shipping, but if you are buying 10 or 16 of them, you > > could save some money. > > > > The cost is insane, but other than these AML series, it's hard to find a > > real pro looking annunciator. > > > > Jeff Hildebrand > > Lancair ES C-GPSH > > www.lancaires.com > > > > > > -----Original Message----- > > From: owner-aeroelectric-list-server(at)matronics.com > > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Troy > > Scott > > To: aeroelectric-list(at)matronics.com > > Subject: AeroElectric-List: annunciator lights > > > > > > > > Gentlemen, > > > > Where can I get a good deal on the Honeywell/Microswitch 45/59 series > > solid-state (LED lit) annunciator lights like the ones Vision > > MicroSystems > > used to sell? Lancair Avionics has them, but they want $38 for the > > annunciator/lens unit. That seems a little steep. I want 10 (maybe 16) > > of > > them. Here is a link to what I want: > > http://content.honeywell.com/sensing/prodinfo/pki/catalog/aml45_59.pdf > > > > Also, If any of you have a suggestion for a good substitute, I'd like to > > hear about it! I already know about the panels from Aircraft > > Simulators. > > > > Regards, > > Troy Scott > > tscott1217(at)bellsouth.net > > > > > > == > > == > > == > > == > > > > > > ________________________________________________________________________________
Date: Mar 17, 2004
Subject: Re: Prop Stopped Best Glide
From: "Matt Prather" <mprather(at)spro.net>
I have seen other articles that say this is true, but with some caviats... One is that if the engine quits when close to the ground, say on departure, the extended glide afforded by stopping the prop is not likely to be very helpful compared to making sure that you have appropriate airspeed at touchdown. Except for preparing the airplane for the impending landing, NOTHING should distract you from flying the airplane to the landing site. If you burn up all of your airspeed getting the prop to stop, the increased associated sink rate may make it impossible to get the airplane to flair effectively. So, say you're buzzing along at 5000' AGL, and the engine quits, I might mess with trying to stop the prop once I had gone through the restart measures. If I am at 500' AGL, and low airspeed (climb out, pick a spot and fly to it. I'll make sure the fuel and master are turned off, and that the canopy is unlatched. That will burn up much of the altitude right there. Back to work. Matt- N34RD > > Joel, > One of the aviation magazines, Flying, I think, had an article about 8 > years ago on the glide ratio with the prop spinning or stopped - the > author did the actual test flying - and the conclusion was that > stopping the prop significantly reduced aerodynamic drag and extended > the glide. The author's opinion was that it was worthwhile to slow > enough to stop the prop and then resume best glide speed. > Stan Sutterfield > RV-8A > Tampa > > In a message dated 3/17/04 2:56:59 AM Eastern Standard Time, > aeroelectric-list-digest(at)matronics.com writes: > > << Out of curiosity, has anyone compared the same speed sink rate, with > > the prop stopped or windmilling? > > Joel Harding >> > ________________________________________________________________________________
Date: Mar 17, 2004
Subject: Preflight check of SD-8?
From: "Matt Prather" <mprather(at)spro.net>
A good point about needing more RPM to get the SD-8 to put out useful power. Ken, do you get zero output below 1500RPM, or just less than the total regulated output? The reason I ask is that I think the B&C 200G on my Continental starts raising bus voltage by about 1000RPM. Matt- N34RD > > Kevin, > > My electrical system is a modified "All Electric on a Budget" system. I > check the SD-8 during runup since it does not come on line below about > 1500 RPM. My procedure is SD-8 ON, Main Buss OFF then check voltage > . If the SD-8 is on line the voltage will be about 14 volts, if not it > will be about 12 volts or slightly less. At this point the load meter > on my main alternator will go to "0". Then Main Buss ON and SD-8 Off. > In 300 hours it has never failed during runup. It will not come on line > at idle. > > > I have be thinking about temporarily installing a temperature probe on > my SD-8 regulator and going flying to get some empirical data on > regulator/heat issue. > > Ken Harrill > RV-6, 300 hours > Columbia, SC > > ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: Preflight check of SD-8?
Date: Mar 17, 2004
Matt, As well as I recall, it does not come online at all until around 1500 RPM. I don't remember if it subsequently goes off line if the RPM is lowered. My habit is to check during runup, not at idle. I will check when I get a chance to fly again. Ken Harrill RV-6, 300 hours Columbia, SC A good point about needing more RPM to get the SD-8 to put out useful power. Ken, do you get zero output below 1500RPM, or just less than the total regulated output? The reason I ask is that I think the B&C 200G on my Continental starts raising bus voltage by about 1000RPM. Matt- N34RD > > Kevin, > > My electrical system is a modified "All Electric on a Budget" system. I > check the SD-8 during runup since it does not come on line below about > 1500 RPM. My procedure is SD-8 ON, Main Buss OFF then check voltage > . If the SD-8 is on line the voltage will be about 14 volts, if not it > will be about 12 volts or slightly less. At this point the load meter > on my main alternator will go to "0". Then Main Buss ON and SD-8 Off. > In 300 hours it has never failed during runup. It will not come on line > at idle. > > > I have be thinking about temporarily installing a temperature probe on > my SD-8 regulator and going flying to get some empirical data on > regulator/heat issue. > > Ken Harrill > RV-6, 300 hours > Columbia, SC > ________________________________________________________________________________
From: Hebeard2(at)aol.com
Date: Mar 17, 2004
Subject: Aeroelectric Digest
Matt, I continue to receive the Aeroelectric-list Digest in spite of several attempts to unsubscribe, the latest was yesterday March 16, 2004. The return message was that I was not a subscriber to this list. However today, March 17, 2004, I received three more messages from the Aeroelectric-list Digest. How do I stop these unnecessary messages? I guess one way would to unsubscribe to everything and start over. Harley E. Beard ________________________________________________________________________________
From: "Francis, David CMDR" <David.Francis(at)defence.gov.au>
Subject: SEC: UNCLASSIFIED - STOPPING THE PROP IN AN RV
Date: Mar 18, 2004
Folks, Alex Peterson correctly points out that in an RV the prop can stop below 60kts. Not electrical, but this is an important safety issue for RV pilots. In Australia there have been two fatal accidents related to stopped props. One was an RV4, the other an RV6 with tip up canopy, the significance is that both have the rollover bars behind the pilot. Both accidents were nearly identical as follows: a. both had engine failures after takeoff (one caused by an insecure fuel line, cant remember the other). b. both made dead stick approaches to quite reasonable paddocks upwind of the runways. c. late in both approaches, speed bled below 60kts and the prop stopped. In RVs this is aerodynamically significant. d. at the inboard trailing edge of the wings the fuselage starts to curve away from the wing. At high angles of attack airflow separation starts at this point, and flows aft, over the inboard part of the elevators. This reduces elevator authority, with the prop stopped only. Its fine with engine running. e. when flaring both aircraft to land the reduced elevator authority was insufficient to arrest the rate of descent to normal levels. So both aircraft landed heavy enough to crush the undercarriage. f. without undercarriage the aircraft decelerated at an estimated 4G. This is a very survivable deceleration, but g. the longerons at the cockpit buckled outwards, allowing the rear fuselage to move forward and to bend upwards nearly 90 degrees. h. the rear fuselage moving forward relaxes the shoulder harness, allowing both pilots to flail forward and receive injuries to the forehead. i. as the rear fuselage continued forward the rollover bars crushed the pilots head against the instrument panel. So both died from injuries to the front and back of the head. Moral of the story, in an RV forced landing you MUST stay over 60kts to keep the prop going to avoid loss of elevator authority. Sorry for long post, its all as described at recent safety seminars here in Australia. The pictures of the wreckage were depressing. David Francis, VH-ZEE, Canberra, Australia ________________________________________________________________________________
From: CardinalNSB(at)aol.com
Date: Mar 17, 2004
Subject: Re: bench checking, what to watch out for
Well, in large part due to reading Bob's book and this list, I have decided to do some of my own avionics install of an audio panel/intercom with marker beacon (pse 7000), gps/com (300xl), kns-80, and probably an ICOM 200. I want to get everything "hooked up" and powered up on the work bench, test the intercom, do a basic "does it power up test" etc. before bolting everything in the airplane. I assume I can use a 12 volt car battery for power with appropriate breaker or fuse. I understand I need to have an antenna on each comm output or I will blow something. Do I need the other antennas hooked up for a basic power on test, such as the dme, marker beacon, or nav? Is there anything else I need to have hooked into the system so I don't damage any of the equipment? Thank you for your help. Skip Simpson ________________________________________________________________________________
From: PeterHunt1(at)aol.com
Date: Mar 17, 2004
Subject: Control Stick Switch Overrides
Hi bob: Since I didn't get an answer, I hope you don't mind me asking again. I have arranged my copilot stick grip switch overrides as in the lower half of your schematic ... except I left the diodes out. I haven't powered things up yet and so I have two questions. 1) Why do you suggest using diodes? 2) What may/will happen in my arrangement without your diodes? Thanks. Pete Hunt Clearwater, Florida RV-6, installing engine ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: SEC: UNCLASSIFIED - STOPPING THE PROP IN AN RV
Date: Mar 17, 2004
----- Original Message ----- From: "Francis, David CMDR" <David.Francis(at)defence.gov.au> Subject: AeroElectric-List: SEC: UNCLASSIFIED - STOPPING THE PROP IN AN RV > > Folks, > Alex Peterson correctly points out that in an RV the prop can stop below > 60kts. > > Not electrical, but this is an important safety issue for RV pilots. In > Australia there have been two fatal accidents related to stopped props. One > was an RV4, the other an RV6 with tip up canopy, the significance is that > both have the rollover bars behind the pilot. Both accidents were nearly > identical as follows: > > a. both had engine failures after takeoff (one caused by an insecure fuel > line, cant remember the other). > b. both made dead stick approaches to quite reasonable paddocks upwind of > the runways. > c. late in both approaches, speed bled below 60kts and the prop stopped. In > RVs this is aerodynamically significant. > d. at the inboard trailing edge of the wings the fuselage starts to curve > away from the wing. At high angles of attack airflow separation starts at > this point, and flows aft, over the inboard part of the elevators. This > reduces elevator authority, with the prop stopped only. Its fine with engine > running. > e. when flaring both aircraft to land the reduced elevator authority was > insufficient to arrest the rate of descent to normal levels. So both > aircraft landed heavy enough to crush the undercarriage. > f. without undercarriage the aircraft decelerated at an estimated 4G. This > is a very survivable deceleration, but > g. the longerons at the cockpit buckled outwards, allowing the rear fuselage > to move forward and to bend upwards nearly 90 degrees. > h. the rear fuselage moving forward relaxes the shoulder harness, allowing > both pilots to flail forward and receive injuries to the forehead. > i. as the rear fuselage continued forward the rollover bars crushed the > pilots head against the instrument panel. So both died from injuries to the > front and back of the head. > > Moral of the story, in an RV forced landing you MUST stay over 60kts to keep > the prop going to avoid loss of elevator authority. > > Sorry for long post, its all as described at recent safety seminars here in > Australia. The pictures of the wreckage were depressing. > > David Francis, VH-ZEE, Canberra, Australia > I have made two engine out landings with the prop stopped and have not noticed any lack of elevator control authority. However, I did manage my rate of descent such that it never exceeded 750 fpm and airspeed did not decrease below 87 MPH IAS until over the fence and beginning to flare. I agree that with the engine running and producing thrust you have more elevator control authority, but I don't understand how it makes any difference to the elevator if the prop is not producing thrust as to whether it is stopped or turning. I can certainly see how it can make a difference in your rate of descent is high and if low on airspeed. I can vouch that (even with a running engine) you may have difficulty arresting your rate of descent if you either let the rate of descent get too high and/or air speed too low. Appreciate your summary of the unfortunate accidents, I had never considered the cockpit area forshorting due to compression causing the shoulder harness to fail to keep the head out of the panel. Perhaps flying with a helmet as the military do has some merit even in RVs. Ed Ed Anderson RV-6A N494BW Rotary Powered Matthews, NC ________________________________________________________________________________
Date: Mar 17, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Control Stick Switch Overrides
Hi Pete; I'm a different "Bob" but in response to your question, without the diodes you do not necessarily acquire complete override of the co-pilots' controls. When you turn off the co-pilots' controls you prevent him from operating anything UNTIL you, the pilot, operate one of your switches. Now if the co-pilot pushes his switch for the same function and one for another function all at the same time, ground for his "second" switch feeds back from your ground through the first switch duplicating yours and he is able to operate that second system. The diodes prevent this possibility. Sounds very complicated but look at the schematic and visualize both pilot and copilot "down trim" pushed while co-pilots' controls are supposedly "off." You have now re-established a ground for all of the copilots buttons and so during the time that this situation is valid all of the other copilot buttons will work also. Maybe grasping at remote possibilities, but none the less electrically it's possible. The diodes make it impossible. Bob McC PeterHunt1(at)aol.com wrote: > >Hi bob: > >Since I didn't get an answer, I hope you don't mind me asking again. I have >arranged my copilot stick grip switch overrides as in the lower half of your >schematic ... except I left the diodes out. I haven't powered things up yet >and so I have two questions. 1) Why do you suggest using diodes? 2) What >may/will happen in my arrangement without your diodes? Thanks. > >Pete Hunt >Clearwater, Florida >RV-6, installing engine > > > > ________________________________________________________________________________
Date: Mar 17, 2004
From: Kevin Horton <khorton01(at)rogers.com> AN RV
Subject: Re: SEC: UNCLASSIFIED - STOPPING THE PROP IN
AN RV RV > > >Folks, >Alex Peterson correctly points out that in an RV the prop can stop below >60kts. > >Not electrical, but this is an important safety issue for RV pilots. In >Australia there have been two fatal accidents related to stopped props. One >was an RV4, the other an RV6 with tip up canopy, the significance is that >both have the rollover bars behind the pilot. Both accidents were nearly >identical as follows: > >a. both had engine failures after takeoff (one caused by an insecure fuel >line, cant remember the other). >b. both made dead stick approaches to quite reasonable paddocks upwind of >the runways. >c. late in both approaches, speed bled below 60kts and the prop stopped. In >RVs this is aerodynamically significant. >d. at the inboard trailing edge of the wings the fuselage starts to curve >away from the wing. At high angles of attack airflow separation starts at >this point, and flows aft, over the inboard part of the elevators. This >reduces elevator authority, with the prop stopped only. Its fine with engine >running. >e. when flaring both aircraft to land the reduced elevator authority was >insufficient to arrest the rate of descent to normal levels. So both >aircraft landed heavy enough to crush the undercarriage. >f. without undercarriage the aircraft decelerated at an estimated 4G. This >is a very survivable deceleration, but >g. the longerons at the cockpit buckled outwards, allowing the rear fuselage >to move forward and to bend upwards nearly 90 degrees. >h. the rear fuselage moving forward relaxes the shoulder harness, allowing >both pilots to flail forward and receive injuries to the forehead. >i. as the rear fuselage continued forward the rollover bars crushed the >pilots head against the instrument panel. So both died from injuries to the >front and back of the head. > >Moral of the story, in an RV forced landing you MUST stay over 60kts to keep >the prop going to avoid loss of elevator authority. > >Sorry for long post, its all as described at recent safety seminars here in >Australia. The pictures of the wreckage were depressing. > >David Francis, VH-ZEE, Canberra, Australia Interesting accidents, but I think you have drawn the wrong conclusion. If the prop is windmilling (i.e. the engine has failed, but the air is keeping the prop turning), the drag is much higher than if the prop is stopped. The air actually slows down as it goes through a windmilling prop. So the inboard wing is likely to stall a bit earlier than if the prop was stopped, or if the engine was running. The lower air velocity in the prop wash will also reduce elevator effectiveness. This is the reverse of what happens if the engine is producing power and it is spinning the prop. In that case the air speeds up as it goes through the prop, and this increased air velocity helps keep the inboard wing from stalling, and it increases elevator effectiveness. So, the real problem was that the pilots allowed the speed to get too slow. The fact that the prop stopped actually would have helped them, but it was not enough of a help to make up for the too slow speed. The real lesson to draw from these accidents is to not let the speed bleed off below a normal approach speed. Faster is even better. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Mar 17, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Preflight check of SD-8?
> >Hi Kevin, > >Good question. Comments below... > > > > > > > I'm working on the checklists for my RV-8, and am wondering whether > > there are any potential issues around checking an SD-8 standby > > alternator right after engine start. I was considering starting the > > engine, then selecting the SD-8 ON to confirm a voltage rise, then > > selecting the SD-8 OFF and selecting the main alternator ON. > > > >I think checking the SD-8 at start up will work just fine > > > Will the SD-8 have enough output to bring the voltage up even though > > the battery needs to be recharged? > >Once the starter load is removed from the battery, it won't take much >current capacity to recover the battery voltage. Turning the SD-8 will >definitely bring the battery voltage above the required charging value. There is a minimum speed for useful output which I have not measured but is most certainly higher than ramp idle. >Are there any concerns about load > > dump issues when I select the SD-8 OFF while it is trying to charge the > >I don't think any of the PM alternators are cause for concern with regard >to battery dump. Partly because they don't have enough snort to worry >about it, and partly because the regulators don't use field current to >control output. True Bob . . . ________________________________________________________________________________
Date: Mar 17, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Coax related
> >In a message dated 3/17/04 8:43:45 AM Eastern Standard Time, >bob.nuckolls(at)cox.net writes: > > > > > > RG-400 (stranded center conductor) or RG-142 (solid) would be an > > excellent > > substitute for RG-58 (WWII vintage stuff). These modern coaxes will > > present 20 db/hundred feet at DME frequencies so 10 feet will > > be 2.0 dB and 7.5 feet would be 1.5 dB. RG-58 would be about 26 dB > > per hundred so you couldn't make the 1.5 dB requirement in 6' of > > coax. > > > > Bob . . . > > > > Bob, Related subject......How much loss will be experienced by > putting >in a right angle BNC adapter at the antenna? I have RG-400 coax. Would you >discourage the use of the adapter? No, losses across connector joints are insignificant. We try to minimize connections from a reliability perspective but if you need the connector, by all means install it. When I was supplying ready-built coax assemblies and the customer wanted a right-angle connector on one end, it was MUCH less expensive to install a straight connector, add a right angle adapter and then secure the joint with sealing heat shrink. Bob . . . ________________________________________________________________________________
Date: Mar 17, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Preflight check of SD-8?
> >A good point about needing more RPM to get the SD-8 to put >out useful power. Ken, do you get zero output below 1500RPM, >or just less than the total regulated output? The reason I ask >is that I think the B&C 200G on my Continental starts raising >bus voltage by about 1000RPM. The 200G is gear driven at much higher speeds than the SD-9 on the vacuum pump pad. The higher operating speed is why the 200G is rated at 12 AMPS as opposed to 8 AMPS for the SD-8. Electrically and magnetically, they are identical machines. This is another reason why resolving the current rating issues for this product line are so important. It's more than a matter of whether the SD-8 is "over rated" due to heat rejection capabilities of its regulator. The same suite of electro-goodies are used in the 200G which would be in more trouble yet. It would be interesting if someone flying the SD-8 would give us the minimum RPM to "wiggle" the loadmeter. This is the minimum speed for ANY useable output. A handy number to know. If you don't have a loadmeter, slowly increase rpm and not where the first noticeable increase in bus voltage occurs. Bob . . . ________________________________________________________________________________
Date: Mar 17, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Preflight check of SD-8?
> >I'm working on the checklists for my RV-8, and am wondering whether >there are any potential issues around checking an SD-8 standby >alternator right after engine start. I was considering starting the >engine, then selecting the SD-8 ON to confirm a voltage rise, then >selecting the SD-8 OFF and selecting the main alternator ON. > >Will the SD-8 have enough output to bring the voltage up even though >the battery needs to be recharge? Are there any concerns about load >dump issues when I select the SD-8 OFF while it is trying to charge >the battery? It seems like the only other opportunity to check the >SD-8 preflight would be to select the main alternator OFF during the >runup, and check the SD-8 then. But that seems like it could trigger >the load dump problems, unless the battery has been charged by then. Do you have an internally regulated alternator installed per Z-24? If so, it's unlikely that you'll have a "battery dump" event by turning the alternator off at ramp idle (unless your battery was very low on charge when you started the engine). If you have an internally regulated alternator, you can shut it off at any time with little risk . . . but still, there's no need to cycle it at anything other than ramp idle speeds during preflight. >I'll need the SD-8 as backup when I fly IFR, so I want a way to do a >preflight check on it. What is the best way to do this? At the run up pad, shut the main alternator OFF and the SD-8 ON before you increase rpm for mag/governor checks. During engine checks, just note that the alternator is putting out current as viewed on loadmeter . . . low volts warning should be dark too unless you have a lot of stuff turned on. After engine checks and back at ramp idle, swap the alternators back. Bob . . . ________________________________________________________________________________
Date: Mar 17, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Aeroelectric Digest
> >Matt, > >I continue to receive the Aeroelectric-list Digest in spite of several >attempts to unsubscribe, the latest was yesterday March 16, 2004. The >return message >was that I was not a subscriber to this list. > >However today, March 17, 2004, I received three more messages from the >Aeroelectric-list Digest. How do I stop these unnecessary messages? I >guess one way >would to unsubscribe to everything and start over. > >Harley E. Beard Give that a try. Failing that, drop a note directly to Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Control Stick Switch Overrides
> > >Hi Pete; > >I'm a different "Bob" but in response to your question, without the >diodes you do not necessarily acquire complete override of the >co-pilots' controls. When you turn off the co-pilots' controls you >prevent him from operating anything UNTIL you, the pilot, operate one of >your switches. Now if the co-pilot pushes his switch for the same >function and one for another function all at the same time, ground for >his "second" switch feeds back from your ground through the first switch >duplicating yours and he is able to operate that second system. The >diodes prevent this possibility. Sounds very complicated but look at the >schematic and visualize both pilot and copilot "down trim" pushed while >co-pilots' controls are supposedly "off." You have now re-established a >ground for all of the copilots buttons and so during the time that this >situation is valid all of the other copilot buttons will work also. >Maybe grasping at remote possibilities, but none the less electrically >it's possible. The diodes make it impossible. Bob, thanks for stepping in to field this question. My service provider's SMTP server has been on the fritz since yesterday morning and I've not been able to launch outgoing mail until now. Appreciate your willingness and ability to support. Hey Peter, haven't heard from you in quite awhile. How's the RV project going? Got it out of the living room yet? Bob . . . ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> for
Subject: Re: bench checking, what to watch out
for for > >Well, in large part due to reading Bob's book and this list, I have decided >to do some of my own avionics install of an audio panel/intercom with marker >beacon (pse 7000), gps/com (300xl), kns-80, and probably an ICOM 200. > >I want to get everything "hooked up" and powered up on the work bench, test >the intercom, do a basic "does it power up test" etc. before bolting >everything >in the airplane. > >I assume I can use a 12 volt car battery for power with appropriate breaker >or fuse. sure >I understand I need to have an antenna on each comm output or I will blow >something. Only on transmitters . . .and only if you plan to push the talk button. You can "dummy load" a tranceiver's output jack to the antenna with a combination of resistors wired to an appropriate connector. Depending on power output of your transmitter (and how long you hold the button down) your array of dummy load resistors can be rather small. Here's one example of a DIY dummy load that will probably do what you need done: http://www.aeroelectric.com/Pictures/DummyLoad.jpg >Do I need the other antennas hooked up for a basic power on test, such as the >dme, marker beacon, or nav? no >Is there anything else I need to have hooked into the system so I don't >damage any of the equipment? no Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 18, 2004
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Preflight check of SD-8?
> > >> >>I'm working on the checklists for my RV-8, and am wondering whether >>there are any potential issues around checking an SD-8 standby >>alternator right after engine start. I was considering starting the >>engine, then selecting the SD-8 ON to confirm a voltage rise, then >>selecting the SD-8 OFF and selecting the main alternator ON. >> >>Will the SD-8 have enough output to bring the voltage up even though >>the battery needs to be recharge? Are there any concerns about load >>dump issues when I select the SD-8 OFF while it is trying to charge >>the battery? It seems like the only other opportunity to check the >>SD-8 preflight would be to select the main alternator OFF during the >>runup, and check the SD-8 then. But that seems like it could trigger >>the load dump problems, unless the battery has been charged by then. > > Do you have an internally regulated alternator installed per > Z-24? If so, it's unlikely that you'll have a "battery dump" > event by turning the alternator off at ramp idle (unless your > battery was very low on charge when you started the engine). > If you have an internally regulated alternator, you can shut > it off at any time with little risk . . . but still, there's > no need to cycle it at anything other than ramp idle speeds during > preflight. I've got a Ford external regulator (VR66, or 166, IIRC), wired as per one of your drawings from a few years ago. > >>I'll need the SD-8 as backup when I fly IFR, so I want a way to do a >>preflight check on it. What is the best way to do this? > > At the run up pad, shut the main alternator OFF and the SD-8 > ON before you increase rpm for mag/governor checks. During > engine checks, just note that the alternator is putting out > current as viewed on loadmeter . . . low volts warning should > be dark too unless you have a lot of stuff turned on. After > engine checks and back at ramp idle, swap the alternators > back. I currently don't have a loadmeter for either alternator, although I am reconsidering that. I'm not sure yet whether my EIS 4000 could be configured to support two loadmeters, or if I could only have one. I'm running out of panel space for a separate loadmeter. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Mar 18, 2004
From: kempthornes <kempthornes(at)earthlink.net> IN AN RV
Subject: Re: SEC: UNCLASSIFIED - STOPPING THE PROP
IN AN RV IN AN RV Who is going to test this at altitude, of course? Go up high, stop the prop, slow to below 60kts and see if there is adequate elevator authority to flare. Is it that simple to answer this important issue? Probably ought to bring this up to Van too. hal do annual and panel upgrade or I'd do the test. At 06:19 PM 3/17/2004, you wrote: > AN RV > > > > > > >Folks, > >Alex Peterson correctly points out that in an RV the prop can stop below > >60kts. > > > >Not electrical, but this is an important safety issue for RV pilots. In > >Australia there have been two fatal accidents related to stopped props. One > >was an RV4, the other an RV6 with tip up canopy, the significance is that > >both have the rollover bars behind the pilot. Both accidents were nearly > >identical as follows: > > > >a. both had engine failures after takeoff (one caused by an insecure fuel > >line, cant remember the other). > >b. both made dead stick approaches to quite reasonable paddocks upwind of > >the runways. > >c. late in both approaches, speed bled below 60kts and the prop stopped. In > >RVs this is aerodynamically significant. > >d. at the inboard trailing edge of the wings the fuselage starts to curve > >away from the wing. At high angles of attack airflow separation starts at > >this point, and flows aft, over the inboard part of the elevators. This > >reduces elevator authority, with the prop stopped only. Its fine with engine > >running. > >e. when flaring both aircraft to land the reduced elevator authority was > >insufficient to arrest the rate of descent to normal levels. So both > >aircraft landed heavy enough to crush the undercarriage. > >f. without undercarriage the aircraft decelerated at an estimated 4G. This > >is a very survivable deceleration, but > >g. the longerons at the cockpit buckled outwards, allowing the rear fuselage > >to move forward and to bend upwards nearly 90 degrees. > >h. the rear fuselage moving forward relaxes the shoulder harness, allowing > >both pilots to flail forward and receive injuries to the forehead. > >i. as the rear fuselage continued forward the rollover bars crushed the > >pilots head against the instrument panel. So both died from injuries to the > >front and back of the head. > > > >Moral of the story, in an RV forced landing you MUST stay over 60kts to keep > >the prop going to avoid loss of elevator authority. > > > >Sorry for long post, its all as described at recent safety seminars here in > >Australia. The pictures of the wreckage were depressing. > > > >David Francis, VH-ZEE, Canberra, Australia > >Interesting accidents, but I think you have drawn the wrong >conclusion. If the prop is windmilling (i.e. the engine has failed, >but the air is keeping the prop turning), the drag is much higher >than if the prop is stopped. The air actually slows down as it goes >through a windmilling prop. So the inboard wing is likely to stall a >bit earlier than if the prop was stopped, or if the engine was >running. The lower air velocity in the prop wash will also reduce >elevator effectiveness. > >This is the reverse of what happens if the engine is producing power >and it is spinning the prop. In that case the air speeds up as it >goes through the prop, and this increased air velocity helps keep the >inboard wing from stalling, and it increases elevator effectiveness. > >So, the real problem was that the pilots allowed the speed to get too >slow. The fact that the prop stopped actually would have helped >them, but it was not enough of a help to make up for the too slow >speed. > >The real lesson to draw from these accidents is to not let the speed >bleed off below a normal approach speed. Faster is even better. >-- >Kevin Horton RV-8 (finishing kit) >Ottawa, Canada >http://go.phpwebhosting.com/~khorton/rv8/ > > ________________________________________________________________________________
Date: Mar 18, 2004
From: Kevin Horton <khorton01(at)rogers.com> AN RV
Subject: Re: SEC: UNCLASSIFIED - STOPPING THE PROP IN
AN RV RV It's not quite that easy, unfortunately. First off, ground effect comes into play, and it affects the amount of lift the wing produces (a bit more lift for the same angle of attack if you are in ground effect) and the angle of attack at the stall (the wing will stall at a bit lower angle of attack in ground effect than out of ground effect). The flow over the tail is also affected, so that affects the amount of pitching moment generated for any given elevator deflection. And to make things even more difficult, each RV has its own airspeed errors. So 60 kt IAS on your RV may be quite a different speed than 60 kt IAS on someone else's RV. This is one reason why you see such large differences in the approach speeds that people report using. And to cap it all off, you have to ask your self how you determine at altitude whether you have managed to demonstrate satisfactory pitch authority to flare. Are you going to look at the altimeter or VSI to see if you manage to level the aircraft? If so, you could be mislead, because as you approach the stall there is likely a large change in the static source position error, and this will affect the altimeter error. So, simulated flares at altitude are really only a good test in cases where the aircraft obviously has way more than enough flare capability, or where there is almost zero flare capability. A simulated flare at altitude is not a very good test if the real capability is somewhere in between zero and huge. Kevin Horton > IN AN RV > >Who is going to test this at altitude, of course? > >Go up high, stop the prop, slow to below 60kts and see if there is adequate >elevator authority to flare. Is it that simple to answer this >important issue? >Probably ought to bring this up to Van too. > >hal >do annual and panel upgrade or I'd do the test. > >At 06:19 PM 3/17/2004, you wrote: >> AN RV >> >> > >> > >> >Folks, >> >Alex Peterson correctly points out that in an RV the prop can stop below >> >60kts. >> > >> >Not electrical, but this is an important safety issue for RV pilots. In >> >Australia there have been two fatal accidents related to stopped props. One >> >was an RV4, the other an RV6 with tip up canopy, the significance is that >> >both have the rollover bars behind the pilot. Both accidents were nearly >> >identical as follows: >> > >> >a. both had engine failures after takeoff (one caused by an insecure fuel >> >line, cant remember the other). >> >b. both made dead stick approaches to quite reasonable paddocks upwind of >> >the runways. >> >c. late in both approaches, speed bled below 60kts and the prop stopped. In >> >RVs this is aerodynamically significant. >> >d. at the inboard trailing edge of the wings the fuselage starts to curve >> >away from the wing. At high angles of attack airflow separation starts at >> >this point, and flows aft, over the inboard part of the elevators. This >> >reduces elevator authority, with the prop stopped only. Its fine >>with engine >> >running. >> >e. when flaring both aircraft to land the reduced elevator authority was >> >insufficient to arrest the rate of descent to normal levels. So both >> >aircraft landed heavy enough to crush the undercarriage. >> >f. without undercarriage the aircraft decelerated at an estimated 4G. This >> >is a very survivable deceleration, but >> >g. the longerons at the cockpit buckled outwards, allowing the >>rear fuselage >> >to move forward and to bend upwards nearly 90 degrees. >> >h. the rear fuselage moving forward relaxes the shoulder harness, allowing >> >both pilots to flail forward and receive injuries to the forehead. >> >i. as the rear fuselage continued forward the rollover bars crushed the >> >pilots head against the instrument panel. So both died from injuries to the > > >front and back of the head. >> > >> >Moral of the story, in an RV forced landing you MUST stay over >>60kts to keep >> >the prop going to avoid loss of elevator authority. >> > >> >Sorry for long post, its all as described at recent safety seminars here in >> >Australia. The pictures of the wreckage were depressing. >> > >> >David Francis, VH-ZEE, Canberra, Australia >> >>Interesting accidents, but I think you have drawn the wrong >>conclusion. If the prop is windmilling (i.e. the engine has failed, >>but the air is keeping the prop turning), the drag is much higher >>than if the prop is stopped. The air actually slows down as it goes >>through a windmilling prop. So the inboard wing is likely to stall a >>bit earlier than if the prop was stopped, or if the engine was >>running. The lower air velocity in the prop wash will also reduce >>elevator effectiveness. >> >>This is the reverse of what happens if the engine is producing power >>and it is spinning the prop. In that case the air speeds up as it >>goes through the prop, and this increased air velocity helps keep the >>inboard wing from stalling, and it increases elevator effectiveness. >> >>So, the real problem was that the pilots allowed the speed to get too >>slow. The fact that the prop stopped actually would have helped >>them, but it was not enough of a help to make up for the too slow >>speed. >> >>The real lesson to draw from these accidents is to not let the speed >>bleed off below a normal approach speed. Faster is even better. >>-- >>Kevin Horton RV-8 (finishing kit) >>Ottawa, Canada > >http://go.phpwebhosting.com/~khorton/rv8/ >> > > ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Aeroelectric Digest
> > > > > >Matt, > > > >I continue to receive the Aeroelectric-list Digest in spite of several > >attempts to unsubscribe, the latest was yesterday March 16, 2004. The > >return message > >was that I was not a subscriber to this list. > > > >However today, March 17, 2004, I received three more messages from the > >Aeroelectric-list Digest. How do I stop these unnecessary messages? I > >guess one way > >would to unsubscribe to everything and start over. > > > >Harley E. Beard >Give that a try. Failing that, drop a note directly to Matt Dralle Give that a try. Failing that, drop a not directly to Matt Dralle at Matronics . . . if there's some glitch preventing you from editing your subscription through normal procedures, he can probably edit your subscription manually. Bob . . . ________________________________________________________________________________
From: "C J Heitman" <cjh(at)execpc.com>
Subject: Preflight check of SD-8?
Date: Mar 18, 2004
Kevin Horton wrote: I'm not sure yet whether my EIS 4000 could be configured to support two loadmeters, or if I could only have one. <<<<<<<<>>>>>>>>>> Kevin: You don't need 2 load meters. Just get the hall-effect current sensor for the EIS4000 and run the B-leads from both alternators through the sensor toroid. Works great! If I recall correctly, I did see 1 or 2 amps from the SD-8 during the only run-up that I did with the SD-8 online and the main alternator shut down (at about 1,700rpm). I'll check again to confirm this and will post an update if I see anything different. Chris Heitman Dousman WI RV-9A N94ME (flying!) http://my.execpc.com/~cjh/rv9a.html --- ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Preflight check of SD-8?
> > > > Do you have an internally regulated alternator installed per > > Z-24? If so, it's unlikely that you'll have a "battery dump" > > event by turning the alternator off at ramp idle (unless your > > battery was very low on charge when you started the engine). > > If you have an internally regulated alternator, you can shut > > it off at any time with little risk . . . but still, there's > > no need to cycle it at anything other than ramp idle speeds during > > preflight. > >I've got a Ford external regulator (VR66, or 166, IIRC), wired as per >one of your drawings from a few years ago. Okay, this alternator is not subject to "battery dump" spiking by turning it on/off while loaded. > > > >>I'll need the SD-8 as backup when I fly IFR, so I want a way to do a > >>preflight check on it. What is the best way to do this? > > > > At the run up pad, shut the main alternator OFF and the SD-8 > > ON before you increase rpm for mag/governor checks. During > > engine checks, just note that the alternator is putting out > > current as viewed on loadmeter . . . low volts warning should > > be dark too unless you have a lot of stuff turned on. After > > engine checks and back at ramp idle, swap the alternators > > back. > >I currently don't have a loadmeter for either alternator, although I >am reconsidering that. I'm not sure yet whether my EIS 4000 could be >configured to support two loadmeters, or if I could only have one. >I'm running out of panel space for a separate loadmeter. You can install two hall effect sensors and switch between them. If no loadmeter on SD-8, just turn it on/off while watching the voltmeter. If the voltmeter rises with the alternator ON, it is most likely functional. Bob . . . ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: breakers?
> > >Gentlemen, > >This may sound like an ignorant question. I hope not.... I plan to build >up the electrical system in my IFR Glasair using as many fuses (as opposed >to all breakers) as is reasonable. I want to use the minimum number of >breakers or switch/breakers. I've studied all the Z drawings, and the rest >of the book too. I believe the two electronic ignitions, the (single) >alternator output and the alternator field should have breakers..., agreed? >So what else needs breakers? Just the alternator field. Everything else can go on fuses. Run the ignition system directly from its own battery bus fuse block. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> match
Subject: Re: low battery price that Spruce won't
match match > > >Robert L. Nuckolls, III match wrote: > match > > > > > >> > >> > >> > >>Found http://www.gotbatteries.com/Productpage.asp?ProductNum=35L105S3 for > >>$29 which is significantly less than the $68 price that Spruce > >>wants. They wouldn't match the price. Makes you wonder why they have a > >>low price policy. > >> > >>Is this a RG battery? Anybody have experience with this battery or the > >>supplier that's selling it for the low price? > >> > >>Joa > > > > > > It is an RG battery. PowerSonic isn't one of the big-name manufacturers > > and doesn't have to support a big advertising budget. Give them a try. > > If you plan to do battery-a-year preventative maintenance, this may > > well be the ideal candidate. > >Bob, in the past you've mentioned some capacity-testing procedures. Can you >shed any insight on stress-testing procedures? Simply running the battery >through a few charge-discharge cycles doesn't seem very thorough to me. I can >envision some cycle tests at different (low to very high) discharge rates >followed by charges at different rates as well, but if there's anything >pre-existing that's a bit more formal I'd appreciate your input. My favorite load tester is the Autometer SB-5. That's what we have here and at B&C. We stress test a battery by loading it to 9 volts for 15 seconds and reading the end-point current. A good, 17 a.h. battery is good for 300A plus. 200 plus would probably get an engine started. A new Walmart battery I just put in my van was good for 480A. See: http://www.autoelectricdirect.com/_auto.htm >When working with a relatively unknown/new battery vendor it'd be nice to >have >some testing procedures. Given the low cost of this battery I wouldn't think >twice to even destroy one in a destructive test to see how it would perform >under all sorts of conditions. Take it to any battery shop or automotive shop . . . these battery testers are quite common. They should be able to test it with a similar device. Bob . . . ________________________________________________________________________________
Date: Mar 18, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Off line until Monday
We're all packed up and going to hit the road for a 13 hour drive to Kalamazoo tomorrow. We'll be back in Wichita on Monday. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Preflight check of SD-8?
Date: Mar 19, 2004
[snip] > > I currently don't have a loadmeter for either alternator, although I > am reconsidering that. I'm not sure yet whether my EIS 4000 could be > configured to support two loadmeters, or if I could only have one. Kevin, I have been looking at the GRT Horizon, which uses the EIS 4000 for engine data collection. In speaking with Greg and crew I discussed monitoring dual currents and dual voltages as I am implementing Z-14 (dual alt/dual batt). I have been informed that this can be done. Now, I do NOT know if it is all done by the EIS 4000 or not but I should be able to look it up. Contact me offline if you cannot reach GRT as I have some info I can review. James > I'm running out of panel space for a separate loadmeter. > -- > Kevin Horton RV-8 (finishing kit) > Ottawa, Canada > http://go.phpwebhosting.com/~khorton/rv8/ > > ________________________________________________________________________________
From: "Rob W M Shipley" <rob(at)robsglass.com>
Subject: EL lighting.
Date: Mar 18, 2004
I've just received a strip of EL tape and an inverter. Can anyone tell me how I cut this, (scissors?), and then connect the cut piece to the inverter in addition to the main section with its pigtail? Rob Rob W M Shipley N919RV (res) Fuselage .....still! ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: EL lighting
Date: Mar 19, 2004
Question for EL Lighting users--- I have always presumed that inverters were electrically noisy and thus EL lighting might lead to some interference. Does anyone have experience with this? Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "Everything you've learned in school as "obvious" becomes less and less obvious as you begin to study the universe. For example, there are no solids in the universe. There's not even a suggestion of a solid. There are no absolute con- tinuums. There are no surfaces. There are no straight lines." - R. Buckminster Fuller ________________________________________________________________________________
Date: Mar 19, 2004
From: richard dudley <rhdudley(at)att.net>
Subject: Re: RE: EL lighting
Eric, I have installed EL lighting under my glareshield. Thuough I have not yet flown I have tested it with my two navcoms also installed. With squelch open, there is no noise from the EL. The power from the inverter is supposedly a 400 Hz square wave. Regards, Richard Dudley -6A paint prep Eric M. Jones wrote: > > Question for EL Lighting users--- > >I have always presumed that inverters were electrically noisy and thus EL >lighting might lead to some interference. > >Does anyone have experience with this? > >Regards, >Eric M. Jones >www.PerihelionDesign.com >113 Brentwood Drive >Southbridge MA 01550-2705 >Phone (508) 764-2072 >Email: emjones(at)charter.net > >"Everything you've learned in school as "obvious" becomes >less and less obvious as you begin to study the universe. >For example, there are no solids in the universe. There's >not even a suggestion of a solid. There are no absolute con- >tinuums. There are no surfaces. There are no straight lines." > > - R. Buckminster Fuller > > > > ________________________________________________________________________________
Subject: Icom wiring diagram
Date: Mar 19, 2004
From: <EricHe(at)FlexSolPackaging.com>
Hi All, I'm getting ready to wire an Icom A200 to a PS engineering PM3000, does anyone have a schematic whipped up for this instillation? Thought it might be worth asking. Thanks Eric ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 19, 2004
Subject: Re: RE: EL lighting
In a message dated 3/19/04 7:41:33 AM Central Standard Time, emjones(at)charter.net writes: > I have always presumed that inverters were electrically noisy and thus EL > lighting might lead to some interference. I was told the same for using PWM for dimming- ain't heard nuthin' yet... Mark Phillips -6A FLYING! ________________________________________________________________________________
Subject: Dancing Ammeter
Date: Mar 19, 2004
From: "Metcalfe, Lee, AIR" <Lee.Metcalfe(at)jocogov.org>
My flying Lancair 320 has 517 hrs. TT. Within the last few hours of flying, the ammeter has begun a rhythmic wiggle at about 1.5 cycles per second with about a 10 amp amplitude. Occasionally the amplitude will go full scale with no apparent triggering event. Adding load just moves the range of the wiggle further up the scale. The frequency of the wiggle is independent of engine RPM. It's the same at idle as at full tilt boogie. I have pulled the alternator (generic automotive type, externally regulated) and had it tested. No problems. I have checked, cleaned and tightened all connections in the alternator/regulator/battery circuits. I'm now down to either the regulator or the meter being bad. The meter is one of those combined ammeter/voltmeter jobbies where it normally shows amps and you push a button for volts. The ammeter is shunted from the B lead, which goes through a 35-amp breaker to the main bus. The voltage indication is rock steady and agrees with the digital voltage shown in my EDM-700. The battery (Odyssey PC925) seems to be being charged normally. The regulator is a generic automotive type and is the original installation (517 hrs.). It is mounted on the engine side of the firewall in a very difficult place to get to (I didn't build my plane). Changing it is going to be a major pain. That's why I wanted to get y'all's feedback before attacking the regulator. Any suggestions for further troubleshooting? I have a digital multimeter but don't know how to use it to diagnose this situation. Lee Metcalfe N320WH - Kansas City ________________________________________________________________________________
Subject: starter relay testing
From: Bob Bittner <rbittner(at)us.ibm.com>
Date: Mar 19, 2004
03/19/2004 10:32:17 AM, Serialize complete at 03/19/2004 10:32:17 AM I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering if there's more to the these things than I thought. In a bench test, applying 12V from my battery to the front 2 small terminals yields no response. There is no continuity between these terminals. I wired it up as expected, and it doesn't do anything when switched on. It's not hooked to the starter motor, so on the output a 12V, 1A fan (for some load). . The reason I'm asking is because the first one I got from them had the same inoperative characteristics, and this one's a replacement. Shouldn't I be able to measure some resistance across the coil? For example, on the one they sent me for a master relay, there's 15ohms of resistance, which seems ok, but more draw than I'd like. Did I just get 2 bad ones, or am I missing something? Thanks. ________________________________________________________________________________
From: loflinj(at)comcast.net
Date: Mar 19, 2004
Hi all, I'm looking for a source of backlit engraved rocker switches. Only source I have found is from Lancair and they are a little $pendy at $30.00 a pop. I also found a few from Chief, but they don't have the particular wording I'm looking for. Thanks, -Jack ________________________________________________________________________________
From: "Dale Martin" <niceez(at)cableone.net>
Subject: Re: starter relay testing
Date: Mar 19, 2004
Your doing it wrong..... I am sure Bob will respond.. Dale Martin Lewiston, ID LEZ-235 ----- Original Message ----- From: "Bob Bittner" <rbittner(at)us.ibm.com> Subject: AeroElectric-List: starter relay testing > > I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering if > there's more to the these things than I thought. In a bench test, > applying 12V from my battery to the front 2 small terminals yields no > response. There is no continuity between these terminals. I wired it up > as expected, and it doesn't do anything when switched on. It's not hooked > to the starter motor, so on the output a 12V, 1A fan (for some load). . > The reason I'm asking is because the first one I got from them had the > same inoperative characteristics, and this one's a replacement. Shouldn't > I be able to measure some resistance across the coil? For example, on the > one they sent me for a master relay, there's 15ohms of resistance, which > seems ok, but more draw than I'd like. Did I just get 2 bad ones, or am I > missing something? > Thanks. > > ________________________________________________________________________________
Subject: Dancing Ammeter
Date: Mar 19, 2004
From: "Metcalfe, Lee, AIR" <Lee.Metcalfe(at)jocogov.org>
I should have mentioned that I have tried isolating the various loads on the bus to see if one of them is responsible for the wiggle. The wiggle is there independent of what loads are on the bus and is even present with no loads (that I am aware of) on the bus. Lee ________________________________________________________________________________
Date: Mar 19, 2004
Subject: Re: starter relay testing
From: "Matt Prather" <mprather(at)spro.net>
Did you check for resistance between the each terminal and the case (ground)? Regards, Matt- N34RD > > > I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering > if there's more to the these things than I thought. In a bench test, > applying 12V from my battery to the front 2 small terminals yields no > response. There is no continuity between these terminals. I wired it up > as expected, and it doesn't do anything when switched on. It's not > hooked to the starter motor, so on the output a 12V, 1A fan (for some > load). . The reason I'm asking is because the first one I got from them > had the same inoperative characteristics, and this one's a replacement. > Shouldn't I be able to measure some resistance across the coil? For > example, on the one they sent me for a master relay, there's 15ohms of > resistance, which seems ok, but more draw than I'd like. Did I just get > 2 bad ones, or am I missing something? > Thanks. > > ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: RE:
Date: Mar 19, 2004
AML34 series from Honeywell, I bought mine from Peerless Electronics, $20 a pop, 10 week lead time. Had the engraving done by www.engravers.net. FMI, http://peerlesselectronics.com/ and http://content.honeywell.com/sensing/prodinfo/manual/catalog/c30035.pdf Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of loflinj(at)comcast.net Subject: Hi all, I'm looking for a source of backlit engraved rocker switches. Only source I have found is from Lancair and they are a little $pendy at $30.00 a pop. I also found a few from Chief, but they don't have the particular wording I'm looking for. Thanks, -Jack == == == == ________________________________________________________________________________
Subject: Re: starter relay testing
From: Bob Bittner <rbittner(at)us.ibm.com>
Date: Mar 19, 2004
03/19/2004 11:23:04 AM, Serialize complete at 03/19/2004 11:23:04 AM >Did you check for resistance between the each terminal and the case >(ground)? > > >> I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering... There is continuity between the mounting bracket (ground) and the right terminal. There's a tag on the left terminal that says not to use this terminal if the original had only 3, so I'm assuming this is supposed to be connected to the big input terminal inside. It's not. Thanks. ________________________________________________________________________________
Date: Mar 19, 2004
From: Carlos Sa <carlosfsa(at)yahoo.com>
Subject: Re: rocker switches
You could try the following: www.cmsquick.com http://www.nkkswitches.com/switchcategory.asp?S3=2 or http://www.nkkswitches.com http://wesgarde.com/linecard.shtml http://www.engravers.net/main/ac_products.htm http://www.aircraftsimulators.com/products.html Good luck Carlos > I'm looking for a source of backlit engraved rocker switches. Only source I > have found is from Lancair and they are a little $pendy at $30.00 a pop. I > also found a few from Chief, but they don't have the particular wording I'm > looking for. ________________________________________________________________________________
Date: Mar 19, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: starter relay testing
One of those terminals is not used or does nothing...........if memory serves. > >Your doing it wrong..... > >I am sure Bob will respond.. > >Dale Martin >Lewiston, ID >LEZ-235 > >----- Original Message ----- >From: "Bob Bittner" <rbittner(at)us.ibm.com> >To: >Subject: AeroElectric-List: starter relay testing > > >> >> I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering if >> there's more to the these things than I thought. In a bench test, >> applying 12V from my battery to the front 2 small terminals yields no >> response. There is no continuity between these terminals. I wired it up >> as expected, and it doesn't do anything when switched on. It's not hooked >> to the starter motor, so on the output a 12V, 1A fan (for some load). . >> The reason I'm asking is because the first one I got from them had the >> same inoperative characteristics, and this one's a replacement. Shouldn't >> I be able to measure some resistance across the coil? For example, on the >> one they sent me for a master relay, there's 15ohms of resistance, which >> seems ok, but more draw than I'd like. Did I just get 2 bad ones, or am I >> missing something? >> Thanks. >> >> > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: "Randy Pflanzer" <f1rocket(at)comcast.net>
Subject: Re:
Date: Mar 19, 2004
You can order these from Pacific Coast Avionics for $40 apiece. Custom wording costs $10 extra. They are on Page 61 of their online catalog. http://www.pacific-coast-avionics.com/. I used them on my RV-6. Randy F1 Rocket http://f1rocket.home.comcast.net/ ----- Original Message ----- From: <loflinj(at)comcast.net> > > Hi all, > > I'm looking for a source of backlit engraved rocker switches. Only source I > have found is from Lancair and they are a little $pendy at $30.00 a pop. I > also found a few from Chief, but they don't have the particular wording I'm > looking for. > > Thanks, > > -Jack > > ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Dancing Ammeter
Date: Mar 19, 2004
I have an engine monitor connected to my car and I have noticed something similar. That is the current jumps. My variation is about 4 amps, I contributed the amount due to the lack of damping on the regulator's voltage sense pin. That is the regulator turns on, the voltage goes high, regulator turns off voltage goes low, and repeats. I only notice this effect when the battery is close to fully charged. Since your problem has not always been there I would suggest you check the ground on the regulator, the voltage sense lead and the grounds to alternator. If problems still exist try measuring the voltage across the current shunt using a multimeter to see if the current is really jumping. Regards, Trampas www.sterntech.com -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Metcalfe, Lee, AIR Subject: RE: AeroElectric-List: Dancing Ammeter I should have mentioned that I have tried isolating the various loads on the bus to see if one of them is responsible for the wiggle. The wiggle is there independent of what loads are on the bus and is even present with no loads (that I am aware of) on the bus. Lee ________________________________________________________________________________
Date: Mar 19, 2004
From: thomas.a.dollmeyer(at)Cummins.com
Subject: Re: breakers?
cidcn00015.cidc.cummins.com/G/Cummins(Release 5.0.11 |July 24, 2002) at 03/19/2004 01":OF986ABDB3.2AD5518B-ON05256E5C.0060A6BC-05256E5C.0062B91, Serialize complete at 03/19/2004 01:01:17.PM(at)matronics.com Troy, my electronic ignition is direct, no breaker. For power I have the alternator field on a breaker and the ground power on a switch/breaker. UPSAT calls for a breaker for the SL70R, and it is pulled during system checkout during install and during transponder/encoder calibration. They also require a 'manually pullable circuit breaker' for the two power lines to the CNX80. I'm not sure why, but I may yet discover a service procedure that uses them, so I followed along. TruTrak also asked for a pullable breaker on the autopilot, and since that adds an additional means for shutting it down, I put that breaker in as well. My 'breakerless' aircraft now has breakers for: alternator field; CNX80 Nav; CNX80 Com; Transponder; Autopilot and Ground Power(switch/breaker). Tom Dollmeyer Glasair SuperII FT ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Re: Icom wiring diagram
Date: Mar 19, 2004
Hi Eric: I am in the process of wiring my A200 to a PS Engineering PMA 4000. I can share with you how I *think* I have it figured out. Email me off list if you would like to see my configuration Regards, Jeff Orear RV6A panel Peshtigo, WI ----- Original Message ----- From: <EricHe(at)FlexSolPackaging.com> Subject: AeroElectric-List: Icom wiring diagram > > Hi All, > > I'm getting ready to wire an Icom A200 to a PS engineering PM3000, does anyone have a schematic whipped up for this instillation? Thought it might be worth asking. > > Thanks > > Eric > > ________________________________________________________________________________
Subject: Re: RE:
From: John Schroeder <jschroeder(at)perigee.net>
Date: Mar 19, 2004
Bruce - Did that $20 each include the bezel and cover? Did they have to special order the can/holder combination you wanted? What was it and also the cost? These Honeywell pieces are still the best, but it all adds up when you put all the pieces together. Thanks John > > AML34 series from Honeywell, I bought mine from Peerless Electronics, > $20 a pop, 10 week lead time. Had the engraving done by > www.engravers.net. > > FMI, http://peerlesselectronics.com/ and > http://content.honeywell.com/sensing/prodinfo/manual/catalog/c30035.pdf > > Bruce > www.glasair.org > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > loflinj(at)comcast.net > To: aeroelectric-list(at)matronics.com > Subject: > > > Hi all, > > I'm looking for a source of backlit engraved rocker switches. Only > source I > have found is from Lancair and they are a little $pendy at $30.00 a > pop. I > also found a few from Chief, but they don't have the particular wording > I'm > looking for. > > Thanks, > > -Jack > > > == > == > == > == > > -- ________________________________________________________________________________
From: "Jim Butcher" <europa(at)triton.net>
Subject: EL lighting.
Date: Mar 19, 2004
You wrote I've just received a strip of EL tape and an inverter. Can anyone tell me how > I cut this, (scissors?), and then connect the cut piece to the inverter in addition > to the main section with its pigtail? Rob, You just cut the EL strip with scissors or exacto knife. You can cut holes of the material. Connect the two sides to the power source (its like a capacitor with luminenscent material as the dielectric) and it all should illuminate. You also should seal the cut edge since moisture will migrate and destroy the lamp. Clear scotch tape works ok. Jim Butcher Europa N241BW ________________________________________________________________________________
From: "Rhett Westerman" <Rhettwesterman(at)cox.net>
Subject: Dancing Ammeter
Date: Mar 19, 2004
Your problem is some added resistance between the main bus and the voltage regulator. Track through this circuit and locate the culprit. It should be at some connection point in between these two locations. best, Rhett -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Metcalfe, Lee, AIR Subject: AeroElectric-List: Dancing Ammeter My flying Lancair 320 has 517 hrs. TT. Within the last few hours of flying, the ammeter has begun a rhythmic wiggle at about 1.5 cycles per second with about a 10 amp amplitude. Occasionally the amplitude will go full scale with no apparent triggering event. Adding load just moves the range of the wiggle further up the scale. The frequency of the wiggle is independent of engine RPM. It's the same at idle as at full tilt boogie. I have pulled the alternator (generic automotive type, externally regulated) and had it tested. No problems. I have checked, cleaned and tightened all connections in the alternator/regulator/battery circuits. I'm now down to either the regulator or the meter being bad. The meter is one of those combined ammeter/voltmeter jobbies where it normally shows amps and you push a button for volts. The ammeter is shunted from the B lead, which goes through a 35-amp breaker to the main bus. The voltage indication is rock steady and agrees with the digital voltage shown in my EDM-700. The battery (Odyssey PC925) seems to be being charged normally. The regulator is a generic automotive type and is the original installation (517 hrs.). It is mounted on the engine side of the firewall in a very difficult place to get to (I didn't build my plane). Changing it is going to be a major pain. That's why I wanted to get y'all's feedback before attacking the regulator. Any suggestions for further troubleshooting? I have a digital multimeter but don't know how to use it to diagnose this situation. Lee Metcalfe N320WH - Kansas City ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: RE:
Date: Mar 19, 2004
My AML's (AML34FBE4AA01) were $12.57 for the whole thing - bezel, cap and 28v bulb. You will also need AML61 mounting strips if you're mounting through anything other than metal. But they're cheap. This purchase was made in 8/00 so prices may have gone up. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of John Schroeder Subject: Re: AeroElectric-List: RE: Bruce - Did that $20 each include the bezel and cover? Did they have to special order the can/holder combination you wanted? What was it and also the cost? These Honeywell pieces are still the best, but it all adds up when you put all the pieces together. Thanks John wrote: > > AML34 series from Honeywell, I bought mine from Peerless Electronics, > $20 a pop, 10 week lead time. Had the engraving done by > www.engravers.net. > > FMI, http://peerlesselectronics.com/ and > http://content.honeywell.com/sensing/prodinfo/manual/catalog/c30035.pdf > > Bruce > www.glasair.org > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > loflinj(at)comcast.net > To: aeroelectric-list(at)matronics.com > Subject: > > > Hi all, > > I'm looking for a source of backlit engraved rocker switches. Only > source I > have found is from Lancair and they are a little $pendy at $30.00 a > pop. I > also found a few from Chief, but they don't have the particular wording > I'm > looking for. > > Thanks, > > -Jack > > > == > == > == > == > > -- == == == == ________________________________________________________________________________
From: Benford2(at)aol.com
Date: Mar 19, 2004
Subject: Re: starter relay testing
In a message dated 3/19/2004 9:33:22 AM Mountain Standard Time, rbittner(at)us.ibm.com writes: > relay/solenoid from Aircraft Spruce, and I'm wondering if > there's more to the these things than I thought. In a bench test, > applying 12V from my battery to the front 2 small terminals yields no > response. There is no continuity between these terminals. I wired it up > as expected, and it doesn't do anything when switched on. It's not hooked > to the starter motor, so on the output a 12V, 1A fan (for some load). . > The reason I'm asking is because the first one I got from them had the > same inoperative characteristics, and this one's a replacement. Shouldn't > I be able to measure some resistance across the coil? For example, on the > one they sent me for a master relay, there's 15ohms of resistance, which > seems ok, but more draw than I'd like. Did I just get 2 bad ones, or am I > missing something? > Thanks. > > You did ground the body if it???? ________________________________________________________________________________
Date: Mar 19, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: RE: EL lighting
Eric M. Jones wrote: > > Question for EL Lighting users--- > > I have always presumed that inverters were electrically noisy and thus EL > lighting might lead to some interference. > > Does anyone have experience with this? EL inverters CAN be noisy but don't have to be. I have two, on in an MP3 player and one in a clock, that you can audibly HEAR if you hold it up to your ear. But I also have one on an LCD panel that is completely silent. EL panels use very little current (I have a night light advertised as 0.4W) and higher current conductors are bigger potential noise sources. A poor inverter design can also put back onto the power supply feed but since it's a single frequency you could use a choke or notch filter at that frequency if this happened to get rid of it. Quality varies. If your inverter is noisy just try another. Most aren't that expensive, and you could build one cheaper than you could fix a problem. Regards, Chad ________________________________________________________________________________
From: "George Bass" <gtb(at)commspeed.net>
Subject: Re:
Date: Mar 19, 2004
1.) AML34 series from Honeywell, I bought mine from Peerless Electronics, $20 a pop, 10 week lead time. Had the engraving done by www.engravers.net. FMI, http://peerlesselectronics.com/ and http://content.honeywell.com/sensing/prodinfo/manual/catalog/c30035.pdf AML's (AML34FBE4AA01) were $12.57 for the whole thing - bezel, cap and 28v bulb. You will also need AML61 mounting strips if you're mounting through anything other than metal. But they're cheap. 2.) www.cmsquick.com http://www.nkkswitches.com/switchcategory.asp?S3=2 or, http://www.nkkswitches.com http://wesgarde.com/linecard.shtml http://www.engravers.net/main/ac_products.htm http://www.aircraftsimulators.com/products.html 3.) Electronic Technologies... www.electronictechnologies.net etech(at)ucnsb.net and had the engraving done up in New England 4.) Carling Technoligies switches L14E1 15A 12V 5.) Check out this Veloctiy XL's overhead switch panel: http://www.velocityxl.com/Electrical.htm#Chapter 13.3.4 - Switches and Circuit Protection 6.) Few manufacturers supply the full range of switching functions in rockers. Microswitch is one. Here's an exemplar switch w/functions like our 2-10 toggle switch: http://www.aeroelectric.com/temp/2tp12-10.pdf You can get clear and translucent operators that can be engraved and illuminated from the rear. These are popular with Lancair and Glasair builders. Expect to pay quite a bit for these and to have to special order some functions. Bob Nuckolls If this is not enough information, please let me know & I'll do a larger search on the 'net' for any other available items that might be more to your needs. George --- ________________________________________________________________________________
From: "Rino Lacombe" <lacombr(at)nbnet.nb.ca>
Subject: AeroElectric-List
Date: Mar 19, 2004
Anyone know the Radio Shack # for the inductro used to filter noisy devices. I have a Turn Coordinator that has to be silenced Thanks Rino ________________________________________________________________________________
From: "George Bass" <gtb(at)commspeed.net>
Subject: Re: apology
Date: Mar 19, 2004
Sorry for that last post, as it was supposed to go to an individual and not the list. It is merely a compilation of other posts here that someone had asked me for. George --- ________________________________________________________________________________
Date: Mar 19, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: apology
George Bass wrote: > > Sorry for that last post, as it was supposed > to go to an individual and not the list. > > It is merely a compilation of other posts here > that someone had asked me for. Don't apologize, George. =) You just let me rip out six messages from my "Saved" folder and replace them with a single, nicely condensed version! Regards, Chad ________________________________________________________________________________
Date: Mar 19, 2004
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: AeroElectric-List
270-030. Here's a link to Bob's how-to. http://www.aeroelectric.com/articles/filter/filter.html Jeff Point Rino Lacombe wrote: > >Anyone know the Radio Shack # for the inductro used to filter noisy devices. >I have a Turn Coordinator that has to be silenced > >Thanks > >Rino > > > > ________________________________________________________________________________
From: N566u(at)aol.com
Date: Mar 19, 2004
Subject: Garmin 340 Audio panel question
Hi Bob Hope you can help me. I am in the final stages of putting my RV 8A together, and today I attached my left wing to the fuselage. I ran the RG 400 cable from the marker beacon antenna in the wing tip to the rear of the panel and discovered that the audio panel (GMA 340) which has a marker beacon receiver, has no co-ax connector for the antenna. I checked the diagram for the two plugs and found P1 lists pin 1 and 2 as the inputs for the marker beacon antenna. My question is, how do I connect the RG 400 to the D Sub plug? Ron Smith N566U Rv-8A getting close to the end! ________________________________________________________________________________
Date: Mar 19, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: starter relay testing
Hi Bob ; I'm afraid that, yes, you're missing something and probably didn't get any "bad ones". Most starter solenoids have two "big" terminals which carry the heavy battery current to the starter motor. One goes to the battery (or battery contactor) the other goes to the starter. It doesn't normally matter which is which, they are interchangeable. Many also have two "small" terminals as is the case with the one you describe. Many times the ones with two small terminals are automotive starter solenoids. One of the small terminals is connected to the solenoid winding while the other end of the winding is almost always connected to ground. (in other words the "frame" of the solenoid) In order to energize the solenoid you must connect power between the correct small terminal and ground of the solenoid. (its frame) The other small terminal is used in the automotive application to bypass the ignition ballast resistor in order to increase spark intensity for starting. In an aircraft application this terminal is normally not used , but could, if desired, be employed to power a "starter engaged" light. It will become "live" when the solenoid is engaged. In starter solenoids with only one small terminal the other side of the winding is also grounded to the solenoid frame and thus the frame becomes one side of the electrical circuit in these types also. You can experiment safely to determine which is the "correct" small terminal by grounding the solenoid frame to your negative battery terminal and then connecting the positive battery terminal to one of the small terminals. The correct one will cause the solenoid to engage with an audible snap, the incorrect one will do nothing. The fan motor "load" you describe will "test" the large contacts for you as you intended. You can measure the coil resistance with your ohm meter but the coil is connected between one of the small terminals and ground not between the two small terminals. The test results you describe sound correct, the results you are getting are exactly as they should be, and I suspect your solenoid is probably working perfectly when properly connected. Bob McC Bob Bittner wrote: > >I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering if >there's more to the these things than I thought. In a bench test, >applying 12V from my battery to the front 2 small terminals yields no >response. There is no continuity between these terminals. I wired it up >as expected, and it doesn't do anything when switched on. It's not hooked >to the starter motor, so on the output a 12V, 1A fan (for some load). . >The reason I'm asking is because the first one I got from them had the >same inoperative characteristics, and this one's a replacement. Shouldn't >I be able to measure some resistance across the coil? For example, on the >one they sent me for a master relay, there's 15ohms of resistance, which >seems ok, but more draw than I'd like. Did I just get 2 bad ones, or am I >missing something? >Thanks. > > > > ________________________________________________________________________________
From: "Mike Holland" <hollandm(at)pacbell.net>
Subject: Wiring the SD8 Warning light
Date: Mar 20, 2004
I'm wiring the SD8 as a backup alternator. The B&C wiring diagram includes an alternator warning light fed from the S704 relay, which seemed like a good idea until I tried to follow Bob's Z13. B&C has you wire the SD8 output to the battery master bus which turns the warning light off with the master switch, but if you wire, per Z13, the light remains on regardless since the output is wired to the battery. Is there any issue/problem in wiring the SD output to the essential bus so that the light will turn off with the master? Also, have there been any EMI issues with SD8 subpanel components, including the regulator, capacitor and relay. I ask since they are relatively close to my instruments. ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Re: SEC: UNCLASSIFIED - STOPPING THE PROP IN AN RV
Date: Mar 20, 2004
Good inputs - but we can still do this - will just take more effort: Get two other planes to go up and fly offset trail at same altitude (#2 plane flies off of #1/leader). These 2 planes will be "2 points establishing a line" - hopefully a level one, but if not, at least a ref line. Then, the guy testing his RV-s flare capability lines up these 2 planes, co speed, then cuts his engine and holds altitude and holds the two planes in line (eliminates static error of altimeter as AOA changes/increases) - until he either successfully stalls in a flare, or starts dropping down below plane/line of the other 2 before stalling - meaning he lacks adequate elevator authority to flare to a stall - can only flare to whatever IAS he read when he started dropping below the other two with full back stick. - Then install vortex generators under your horizontal stab and repeat the test to see if elevator authority has been increased. Personally, I'd think a simple test using the altimeter and V/V would be a good start, even if slightly flawed by static source error. David ----- Original Message ----- From: "Kevin Horton" <khorton01(at)rogers.com>; ; <RV> Subject: Re: AeroElectric-List: SEC: UNCLASSIFIED - STOPPING THE PROP IN AN RV AN RV > > It's not quite that easy, unfortunately. First off, ground effect > comes into play, and it affects the amount of lift the wing produces > (a bit more lift for the same angle of attack if you are in ground > effect) and the angle of attack at the stall (the wing will stall at > a bit lower angle of attack in ground effect than out of ground > effect). The flow over the tail is also affected, so that affects > the amount of pitching moment generated for any given elevator > deflection. > > And to make things even more difficult, each RV has its own airspeed > errors. So 60 kt IAS on your RV may be quite a different speed than > 60 kt IAS on someone else's RV. This is one reason why you see such > large differences in the approach speeds that people report using. > > And to cap it all off, you have to ask your self how you determine at > altitude whether you have managed to demonstrate satisfactory pitch > authority to flare. Are you going to look at the altimeter or VSI to > see if you manage to level the aircraft? If so, you could be > mislead, because as you approach the stall there is likely a large > change in the static source position error, and this will affect the > altimeter error. > > So, simulated flares at altitude are really only a good test in cases > where the aircraft obviously has way more than enough flare > capability, or where there is almost zero flare capability. A > simulated flare at altitude is not a very good test if the real > capability is somewhere in between zero and huge. > > Kevin Horton > > > IN AN RV > > > >Who is going to test this at altitude, of course? > > > >Go up high, stop the prop, slow to below 60kts and see if there is adequate > >elevator authority to flare. Is it that simple to answer this > >important issue? > >Probably ought to bring this up to Van too. > > > >hal > >do annual and panel upgrade or I'd do the test. > > > >At 06:19 PM 3/17/2004, you wrote: > >> AN RV > >> > >> > > >> > > >> >Folks, > >> >Alex Peterson correctly points out that in an RV the prop can stop below > >> >60kts. > >> > > >> >Not electrical, but this is an important safety issue for RV pilots. In > >> >Australia there have been two fatal accidents related to stopped props. One > >> >was an RV4, the other an RV6 with tip up canopy, the significance is that > >> >both have the rollover bars behind the pilot. Both accidents were nearly > >> >identical as follows: > >> > > >> >a. both had engine failures after takeoff (one caused by an insecure fuel > >> >line, cant remember the other). > >> >b. both made dead stick approaches to quite reasonable paddocks upwind of > >> >the runways. > >> >c. late in both approaches, speed bled below 60kts and the prop stopped. In > >> >RVs this is aerodynamically significant. > >> >d. at the inboard trailing edge of the wings the fuselage starts to curve > >> >away from the wing. At high angles of attack airflow separation starts at > >> >this point, and flows aft, over the inboard part of the elevators. This > >> >reduces elevator authority, with the prop stopped only. Its fine > >>with engine > >> >running. > >> >e. when flaring both aircraft to land the reduced elevator authority was > >> >insufficient to arrest the rate of descent to normal levels. So both > >> >aircraft landed heavy enough to crush the undercarriage. > >> >f. without undercarriage the aircraft decelerated at an estimated 4G. This > >> >is a very survivable deceleration, but > >> >g. the longerons at the cockpit buckled outwards, allowing the > >>rear fuselage > >> >to move forward and to bend upwards nearly 90 degrees. > >> >h. the rear fuselage moving forward relaxes the shoulder harness, allowing > >> >both pilots to flail forward and receive injuries to the forehead. > >> >i. as the rear fuselage continued forward the rollover bars crushed the > >> >pilots head against the instrument panel. So both died from injuries to the > > > >front and back of the head. > >> > > >> >Moral of the story, in an RV forced landing you MUST stay over > >>60kts to keep > >> >the prop going to avoid loss of elevator authority. > >> > > >> >Sorry for long post, its all as described at recent safety seminars here in > >> >Australia. The pictures of the wreckage were depressing. > >> > > >> >David Francis, VH-ZEE, Canberra, Australia > >> > >>Interesting accidents, but I think you have drawn the wrong > >>conclusion. If the prop is windmilling (i.e. the engine has failed, > >>but the air is keeping the prop turning), the drag is much higher > >>than if the prop is stopped. The air actually slows down as it goes > >>through a windmilling prop. So the inboard wing is likely to stall a > >>bit earlier than if the prop was stopped, or if the engine was > >>running. The lower air velocity in the prop wash will also reduce > >>elevator effectiveness. > >> > >>This is the reverse of what happens if the engine is producing power > >>and it is spinning the prop. In that case the air speeds up as it > >>goes through the prop, and this increased air velocity helps keep the > >>inboard wing from stalling, and it increases elevator effectiveness. > >> > >>So, the real problem was that the pilots allowed the speed to get too > >>slow. The fact that the prop stopped actually would have helped > >>them, but it was not enough of a help to make up for the too slow > >>speed. > >> > >>The real lesson to draw from these accidents is to not let the speed > >>bleed off below a normal approach speed. Faster is even better. > >>-- > >>Kevin Horton RV-8 (finishing kit) > >>Ottawa, Canada > > >http://go.phpwebhosting.com/~khorton/rv8/ > >> > > > > > ________________________________________________________________________________
Date: Mar 20, 2004
From: Kevin Horton <khorton01(at)rogers.com> AN RV
Subject: Re: SEC: UNCLASSIFIED - STOPPING THE PROP IN
AN RV RV Interesting idea, but you need to look at the flare manoeuvre a bit differently. The flare is much more than just maintaining level flight. The aircraft has a fairly high rate of descent at the start of the flare, and you need to "turn the corner" to convert to level flight. So you are actually pulling a bit more than 1g - typical flight test data would probably show around 1.1 to 1.15 g in the flare, a bit more if you are quite aggressive. So, the wing has to develop enough lift to pull this g, and the elevator has to have enough authority to create the pitch rate needed. Let me give you an example of the potential amount of the static source error, and you will have a better idea of why it matters. I've got the POH for a 1978 C182Q, and it shows the stall speed with full flap at max gross weight as 38 KIAS which equals 50 KCAS. That 12 kt error in speed is due to static source position error. It translates to an altitude error at the stall of 48 ft (altimeter reading lower than the real altitude). The recommended speed on final after an engine failure is 65 KIAS, which equates to 67.5 KCAS, or an altitude error of 15 ft (altimeter reading lower than the real altitude). So, as you flare, if you are actually maintaining altitude in the flare, the altimeter will be dropping about 33 ft. The airspeed will be dropping quite quickly in the flare, so I would imagine that this change in altitude error would occur over less than 10 seconds. 33 ft in 10 seconds equals a rate of descent of about 200 ft/mn. If the flare lasts 5 seconds, the indicated descent rate would be about 400 ft/mn. So, just using altimeter and VSI, how do you determine whether you have been able to arrest the rate of descent in the flare? Of course the static source errors in an RV will probably be different than the C182. Will it be more or less? We don't know. Keep the speed up to your normal approach speed if you ever have an engine failure, and there should be no problems at all. Don't be in too much of a rush to bring the flaps down, as the extra drag may lead to a tendency for an airspeed loss, unless you lower the nose aggressively, which leads to a higher rate of descent. Kevin Horton > > >Good inputs - but we can still do this - will just take more effort: Get >two other planes to go up and fly offset trail at same altitude (#2 plane >flies off of #1/leader). These 2 planes will be "2 points establishing a >line" - hopefully a level one, but if not, at least a ref line. Then, the >guy testing his RV-s flare capability lines up these 2 planes, co speed, >then cuts his engine and holds altitude and holds the two planes in line >(eliminates static error of altimeter as AOA changes/increases) - until he >either successfully stalls in a flare, or starts dropping down below >plane/line of the other 2 before stalling - meaning he lacks adequate >elevator authority to flare to a stall - can only flare to whatever IAS he >read when he started dropping below the other two with full back stick. > - Then install vortex generators under your horizontal stab and repeat >the test to see if elevator authority has been increased. > >Personally, I'd think a simple test using the altimeter and V/V would be a >good start, even if slightly flawed by static source error. > >David > >----- Original Message ----- >From: "Kevin Horton" <khorton01(at)rogers.com>; ; <RV> >To: >Subject: Re: AeroElectric-List: SEC: UNCLASSIFIED - STOPPING THE PROP IN AN >RV > > > AN RV >> >> It's not quite that easy, unfortunately. First off, ground effect >> comes into play, and it affects the amount of lift the wing produces >> (a bit more lift for the same angle of attack if you are in ground >> effect) and the angle of attack at the stall (the wing will stall at > > a bit lower angle of attack in ground effect than out of ground >> effect). The flow over the tail is also affected, so that affects >> the amount of pitching moment generated for any given elevator >> deflection. >> >> And to make things even more difficult, each RV has its own airspeed >> errors. So 60 kt IAS on your RV may be quite a different speed than >> 60 kt IAS on someone else's RV. This is one reason why you see such >> large differences in the approach speeds that people report using. >> >> And to cap it all off, you have to ask your self how you determine at >> altitude whether you have managed to demonstrate satisfactory pitch >> authority to flare. Are you going to look at the altimeter or VSI to >> see if you manage to level the aircraft? If so, you could be >> mislead, because as you approach the stall there is likely a large >> change in the static source position error, and this will affect the >> altimeter error. >> >> So, simulated flares at altitude are really only a good test in cases >> where the aircraft obviously has way more than enough flare >> capability, or where there is almost zero flare capability. A >> simulated flare at altitude is not a very good test if the real >> capability is somewhere in between zero and huge. >> >> Kevin Horton >> >> > IN AN RV >> > >> >Who is going to test this at altitude, of course? >> > >> >Go up high, stop the prop, slow to below 60kts and see if there is >adequate >> >elevator authority to flare. Is it that simple to answer this >> >important issue? >> >Probably ought to bring this up to Van too. >> > >> >hal >> >do annual and panel upgrade or I'd do the test. >> > >> >At 06:19 PM 3/17/2004, you wrote: >> >> AN RV >> >> >> >> > >> >> > >> >> >Folks, >> >> >Alex Peterson correctly points out that in an RV the prop can stop >below >> >> >60kts. >> >> > >> >> >Not electrical, but this is an important safety issue for RV pilots. >In >> >> >Australia there have been two fatal accidents related to stopped >props. One >> >> >was an RV4, the other an RV6 with tip up canopy, the significance is >that >> >> >both have the rollover bars behind the pilot. Both accidents were >nearly >> >> >identical as follows: >> >> > >> >> >a. both had engine failures after takeoff (one caused by an insecure >fuel >> >> >line, cant remember the other). >> >> >b. both made dead stick approaches to quite reasonable paddocks >upwind of >> >> >the runways. >> >> >c. late in both approaches, speed bled below 60kts and the prop >stopped. In >> >> >RVs this is aerodynamically significant. >> >> >d. at the inboard trailing edge of the wings the fuselage starts to >curve >> >> >away from the wing. At high angles of attack airflow separation >starts at >> >> >this point, and flows aft, over the inboard part of the elevators. >This >> >> >reduces elevator authority, with the prop stopped only. Its fine >> >>with engine >> >> >running. >> >> >e. when flaring both aircraft to land the reduced elevator authority >was >> >> >insufficient to arrest the rate of descent to normal levels. So both >> >> >aircraft landed heavy enough to crush the undercarriage. >> >> >f. without undercarriage the aircraft decelerated at an estimated 4G. >This >> >> >is a very survivable deceleration, but >> >> >g. the longerons at the cockpit buckled outwards, allowing the >> >>rear fuselage >> >> >to move forward and to bend upwards nearly 90 degrees. >> >> >h. the rear fuselage moving forward relaxes the shoulder harness, >allowing >> >> >both pilots to flail forward and receive injuries to the forehead. >> >> >i. as the rear fuselage continued forward the rollover bars crushed >the >> >> >pilots head against the instrument panel. So both died from injuries >to the >> > > >front and back of the head. >> >> > >> >> >Moral of the story, in an RV forced landing you MUST stay over >> >>60kts to keep >> >> >the prop going to avoid loss of elevator authority. > > >> > >> >> >Sorry for long post, its all as described at recent safety seminars >here in >> >> >Australia. The pictures of the wreckage were depressing. >> >> > >> >> >David Francis, VH-ZEE, Canberra, Australia >> >> >> >>Interesting accidents, but I think you have drawn the wrong >> >>conclusion. If the prop is windmilling (i.e. the engine has failed, >> >>but the air is keeping the prop turning), the drag is much higher >> >>than if the prop is stopped. The air actually slows down as it goes >> >>through a windmilling prop. So the inboard wing is likely to stall a >> >>bit earlier than if the prop was stopped, or if the engine was >> >>running. The lower air velocity in the prop wash will also reduce >> >>elevator effectiveness. >> >> >> >>This is the reverse of what happens if the engine is producing power >> >>and it is spinning the prop. In that case the air speeds up as it >> >>goes through the prop, and this increased air velocity helps keep the >> >>inboard wing from stalling, and it increases elevator effectiveness. >> >> >> >>So, the real problem was that the pilots allowed the speed to get too >> >>slow. The fact that the prop stopped actually would have helped >> >>them, but it was not enough of a help to make up for the too slow >> >>speed. >> >> >> >>The real lesson to draw from these accidents is to not let the speed >> >>bleed off below a normal approach speed. Faster is even better. >> >>-- >> >>Kevin Horton RV-8 (finishing kit) >> >>Ottawa, Canada >> > >http://go.phpwebhosting.com/~khorton/rv8/ >> >> > > > > >> > > ________________________________________________________________________________
From: "William" <wschertz(at)ispwest.com>
Subject: RG-58/RG-400
Date: Mar 20, 2004
Bob, et.al. When I built my wings and vertical Stab, I embedded antenna's in the structure using the RG-58 coax, bringing the ends out to the root, where a connector is attached. I now read that RG-400 is better, can the balance of the run be RG-400, or should I stickwith the 58? Bill Schertz KIS Cruiser # 4045 ________________________________________________________________________________
Date: Mar 20, 2004
From: Dave Morris <dave(at)davemorris.com>
Subject: Re: RG-58/RG-400
It's OK to mix and match coax of similar impedance. Dave Morris At 09:42 AM 3/20/2004, you wrote: > >Bob, et.al. >When I built my wings and vertical Stab, I embedded antenna's in the >structure using the RG-58 coax, bringing the ends out to the root, where a >connector is attached. > >I now read that RG-400 is better, can the balance of the run be RG-400, or >should I stickwith the 58? > >Bill Schertz >KIS Cruiser # 4045 > > ________________________________________________________________________________
Date: Mar 20, 2004
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: RG-58/RG-400
William wrote: > >Bob, et.al. >When I built my wings and vertical Stab, I embedded antenna's in the >structure using the RG-58 coax, bringing the ends out to the root, where a >connector is attached. > >I now read that RG-400 is better, can the balance of the run be RG-400, or >should I stickwith the 58? > >Bill Schertz >KIS Cruiser # 4045 > Hi Bill, Either will work fine. They are both 50 ohm; in less than 20 ft the electrons will never know the difference. Charlie ________________________________________________________________________________
Subject: Re: RG-58/RG-400
From: John Schroeder <jschroeder(at)perigee.net>
Date: Mar 20, 2004
Bob answered this before. Go ahead and use the RG 400. We did the same thing. > When I built my wings and vertical Stab, I embedded antenna's in the > structure using the RG-58 coax, bringing the ends out to the root, where > a connector is attached. > > I now read that RG-400 is better, can the balance of the run be RG-400, > or should I stickwith the 58? ________________________________________________________________________________
Date: Mar 21, 2004
From: Hi There <rv90619(at)yahoo.com>
Subject: Current requirements for several common parts
I've started wiring my plane this weekend. I've got most of it all sorted it out as far as wire sizes go, except there are a few things I can't find any info of, although all the diagrams I find have a wire size for them. Those items are: Starter relay Master relay Van's boost fuel pump Fuel primer relay Hobbs meter Thanks Cam ________________________________________________________________________________
Date: Mar 21, 2004
From: klehman(at)albedo.net
Subject: small high cca batteries
Hi I would like to use two batteries with my two alternators on my efi Subaru. For weight saving and the ability to rotate them, I am willing to try the $80. Ultra-start red batteries by Advanced Technology Products. 4.4 lbs ea., 5 AH, 250 peak amps. However their web site www.startstick.com has been closed/under construction for a long time which makes me wonder if these batteries will be available in the future. I thought there would be a market for such a battery for small engine starting but perhaps not. Are they the only source of such a battery? I have not been able to find any other sources but perhaps I'm looking in the wrong places. Certainly 5AH and similar batteries are available with low discharge rates but I haven't found any other high current units below about 12AH and 12 lbs. Batteries with faston connectors are obviously unsuitable. Comments from anyone who has experience with these batteries or ATP would be appreciated. thanks Ken ________________________________________________________________________________
From: PeterHunt1(at)aol.com
Date: Mar 21, 2004
Subject: RV in Living Room - was Stick Switch Overrides
Hi Bob: Yes, my RV is still in the living room. Trial fitted the wings over Christmas which required sliding the tail into the dining room and installing the wings through the front door. What an adventure. I am working on the engine installation and expect to move everything to the airport for final assembly in late summer. Thanks for asking. I am now EAA Chapter 282 President and Bob Gibson and I will be making a presentation on "All Electric Panels" at our April meeting. Your disciples are carrying on well. Thank you and the others on this list for your continued help and support. Pete Hunt Clearwater, FL RV-6 ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: SL30/SL40 transmit/receive lockout?
Date: Mar 21, 2004
Gentlemen, I'm about to install an Apollo SL30 nav-com and an Apollo SL40 com into the same panel using no audio panel. The plan is to use Bob's AeroElectric Audio Isolation Amplifier and a transmit selector switch labeled Transmit SL30 / Transmit SL40. I can't find anything in the installation manuals about a transmit/receive lockout feature to shut off the receiver in one while the other is transmitting. I'm concerned about this because I read in the instruction manual for a radio of a different brand (ICOM A200) that when using two in the same airplane (even with separate antennas) this transmit/receive interconnect must be accomplished in order to avoid damage to the receiver sections of the radios. Shed some light here, please! I spoke with a fellow at GarminAT tech support. He said he knew of no such feature in these units. Even after I stressed that my concern is for the receiver sections of the units, he indicated that the problem being addressed in the ICOM A200 manual is probably related to possible audio feedback and that audio feedback can somehow expose the OTHER radio's receiver section to damage?!?!???. However, I'm still confused and unconvinced. How can AUDIO isolation of the two units protect the RECEIVER section of one radio from the radiated energy from the other radio's transmitter? Regards, Troy Scott tscott1217(at)bellsouth.net ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: ICOM A200
Date: Mar 21, 2004
Bob, If you've seen the instruction "manual" (really a foldout that is the equivalent of 8 pages) you've seen everything I've seen. That's all that came with the unit, new from AS&S Co.. I suspect the setup is like the older KX97 (96?) Bendix King com, because, if I'm not mistaken, it's a "slide-in replacement". At any rate, for several reasons, I'm planning to return the unit to AS&S. I'll replace it with an SL40. I bought the A200 because it is over $500 cheaper than the SL40, but it doesn't look so great stacked with my SL30 and SL70. It's also heavier that the SL30, even thought the A200 is just a com and the SL30 is a nav-com. And I like the D-sub connectors on the SL units better that the connectors on the A200. Also, the Apollo units are rated for input voltage of 10 to 40 volts. In the unlikely event of a voltage surge, they seem more likely to survive than the A200, which lists input voltage of 13.8V +or- 15%. Thanks for your attention! Regards, Troy Scott tscott1217(at)bellsouth.net ________________________________________________________________________________
Date: Mar 21, 2004
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Instrument adaptating queations ....
Boys and girls, I have a situation with my Velocity that I need some help on. I have 6 Cyberdyne 2-1/8 instruments (oil press, temp, outside temp, L, R fuel qty, volts, etc.) with 5/8 LED readout and would like to add a couple and change a couple. However, what I want to do is a little out of my electronically challenged depth. I have generic float type fuel quantity senders that are abysmally inaccurate. I want to change them to capacitive unites so popular these days, but I dont know if the display mechanism is compatible with the senders. When I call the capacitive fuel sender folks and ask about this, I anticipate they will want to no some engineering specs on the display. I need to know what kinds of questions to ask the display folks. I want to install a load meter (actually, I want to install two shunts on the firewall: one in the alternator output circuit and one in the line going to all the buss on the panel, selectable through a DPDT switch). My battery and all my heavy cable is back on the firewall. I want to get a couple of the B&C shunts that Bob touts and wire to a remote indicator on the panel. To do this, if it were an analog meter, I would have to gut a voltmeter or ammeter down to the basic galvanometer and match it to the shunt. For digital indicators, I dont know what I will have to do to match indicator characteristics with shunt attributes. Again, I need to know what to ask the B&C guys about their shunts and what to ask the Cyberdyne guys about their indicator. I hate to be the doofus middle man between two guys who know what theyre doing, but dont see any viable alternative. Any suggestions how to handle this .... Jim S. -- Jim Sower ... Destiny's Plaything Crossville, TN; Long-EZ N83RT, Velocity N4095T ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: ground block
Date: Mar 21, 2004
I have a B&C firwall mounted grounding block to be mounted in my RV. I would like to pentrate the firewall down low (just above the cockpit floor) with the negative cable from the battery (located aft). I would not like to locate the grounding block down there. Since the firewall is made of SS, can I terminate the negative cable down low with a suitable bolt, and locate my grounding block at a more accessable location (up higher)? Or, do I need to run a #2 jumper on the engine side to connect the two? Thanks, Jim ________________________________________________________________________________
From: n3eu(at)comcast.net
Subject: Re: Instrument adaptating queations ....
Date: Mar 22, 2004
Jim Sower wrote: > I have a situation with my Velocity that I need some help on. I have 6 > Cyberdyne 2-1/8 instruments (oil press, temp, outside temp, L, R fuel qty, > volts, etc.) with 5/8 LED readout and would like to add a couple and change a > couple. However, what I want to do is a little out of my electronically > challenged depth. > > I have generic float type fuel quantity senders that are abysmally > inaccurate. I want to change them to capacitive unites so popular these days... Capacitive senders can have considerable innacuracy too, if you will be using different brands/types of fuel. One can look it up, but the dielectric constant of gasolines varies all over the lot. I just found it curious, on my new '04 Solara -- and while Toyota has used electronic senders -- the Solara has a simple float and rheostat of olden days. Bet it's the "miles remaining" display option, which is more uncannily accurate than I would have bet even a beer on. For sure sender reading is linearized and/or adjusted for tank geometry by its Hal 2000 computer. Hal even chews on engine vibration data from engine mount sensors, taking whatever corrective action the service manual doesn't say in 1,000 pages of diagnostics info. One really smooth running V-6 though, and I doubt it's a cost issue for Toyota on this poor man's Lexus class of vehicle. Fred F. ________________________________________________________________________________
From: n3eu(at)comcast.net
Subject: Re: small high cca batteries
Date: Mar 22, 2004
Unless someone can favorably report actual experience, I'm leery even two of these are going to work, much less provide enough assured airworthiness for an engine which needs juice to fly. "Peak amps" I don't think are cranking amps, but likely akin to short circuit amps like Odyssey publishes as a spec -- two very different numbers. OK for hopefully enough kick for emergency automobile starts, but I bet other issues will soon surface. Fred F. klehman(at)albedo.net wrote: > I would like to use two batteries with my two alternators on my efi > Subaru. For weight saving and the ability to rotate them, I am willing > to try the $80. Ultra-start red batteries by Advanced Technology > Products. 4.4 lbs ea., 5 AH, 250 peak amps. ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: starter relay testing
> See http://www.aeroelectric.com/Pictures/s702wire.jpg Also not schematics for battery master contactors and starter contactors in Z-figurs. Starter contactors ground their coils through the base connection . . . continuous duty battery contactors connect to isolated terminals and don't use the base ground. >Hi Bob ; > >I'm afraid that, yes, you're missing something and probably didn't get >any "bad ones". Most starter solenoids have two "big" terminals which >carry the heavy battery current to the starter motor. One goes to the >battery (or battery contactor) the other goes to the starter. It doesn't >normally matter which is which, they are interchangeable. Many also have >two "small" terminals as is the case with the one you describe. Many >times the ones with two small terminals are automotive starter >solenoids. One of the small terminals is connected to the solenoid >winding while the other end of the winding is almost always connected to >ground. (in other words the "frame" of the solenoid) In order to >energize the solenoid you must connect power between the correct small >terminal and ground of the solenoid. (its frame) The other small >terminal is used in the automotive application to bypass the ignition >ballast resistor in order to increase spark intensity for starting. In >an aircraft application this terminal is normally not used , but could, >if desired, be employed to power a "starter engaged" light. It will >become "live" when the solenoid is engaged. In starter solenoids with >only one small terminal the other side of the winding is also grounded >to the solenoid frame and thus the frame becomes one side of the >electrical circuit in these types also. You can experiment safely to >determine which is the "correct" small terminal by grounding the >solenoid frame to your negative battery terminal and then connecting the >positive battery terminal to one of the small terminals. The correct >one will cause the solenoid to engage with an audible snap, the >incorrect one will do nothing. The fan motor "load" you describe will >"test" the large contacts for you as you intended. You can measure the >coil resistance with your ohm meter but the coil is connected between >one of the small terminals and ground not between the two small >terminals. The test results you describe sound correct, the results you >are getting are exactly as they should be, and I suspect your solenoid >is probably working perfectly when properly connected. > >Bob McC > >Bob Bittner wrote: > > > > >I have a starter relay/solenoid from Aircraft Spruce, and I'm wondering if > >there's more to the these things than I thought. In a bench test, > >applying 12V from my battery to the front 2 small terminals yields no > >response. There is no continuity between these terminals. I wired it up > >as expected, and it doesn't do anything when switched on. It's not hooked > >to the starter motor, so on the output a 12V, 1A fan (for some load). . > >The reason I'm asking is because the first one I got from them had the > >same inoperative characteristics, and this one's a replacement. Shouldn't > >I be able to measure some resistance across the coil? For example, on the > >one they sent me for a master relay, there's 15ohms of resistance, which > >seems ok, but more draw than I'd like. Did I just get 2 bad ones, or am I > >missing something? > >Thanks. > > ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: small high cca batteries
> >Hi > >I would like to use two batteries with my two alternators on my efi >Subaru. For weight saving and the ability to rotate them, I am willing >to try the $80. Ultra-start red batteries by Advanced Technology >Products. 4.4 lbs ea., 5 AH, 250 peak amps. However their web site >www.startstick.com has been closed/under construction for a long time >which makes me wonder if these batteries will be available in the >future. I thought there would be a market for such a battery for small >engine starting but perhaps not. > >Are they the only source of such a battery? I have not been able to find >any other sources but perhaps I'm looking in the wrong places. Certainly >5AH and similar batteries are available with low discharge rates but I >haven't found any other high current units below about 12AH and 12 lbs. >Batteries with faston connectors are obviously unsuitable. > >Comments from anyone who has experience with these batteries or ATP >would be appreciated. I believe the Start Stick was based on the Bolder thin film technology batteries which didn't fly in the market and the company folded a couple of years ago. Even in their finest hour, the TFT batteries were flaky and unreliable. Not ready for prime time in aircraft. If it were my airplane, I used a pair of 17 a.h. batteries in the 3 x 7 x 7 inch formal. $35 to $60 each, inexpensive, robust and made by everybody who is anybody in the battery business. Bob . . . ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: ground block
> >I have a B&C firwall mounted grounding block to be mounted in my RV. I >would like to pentrate the firewall down low (just above the cockpit >floor) with the negative cable from the battery (located aft). I would >not like to locate the grounding block down there. >Since the firewall is made of SS, can I terminate the negative cable down >low with a suitable bolt, and locate my grounding block at a more >accessable location (up higher)? Or, do I need to run a #2 jumper on the >engine side to connect the two? Why "penetrate" the firewall with the battery (-) cable? Just take it to the ground block bolt on the inside of the cabin. Ground engine to same bolt with bonding jumper. Bob . . . ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: AeroElectric-List
> >Anyone know the Radio Shack # for the inductro used to filter noisy devices. >I have a Turn Coordinator that has to be silenced > >Thanks > >Rino see http://www.aeroelectric.com/articles/filter/filter.html Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: ground block
Date: Mar 22, 2004
> >I have a B&C firwall mounted grounding block to be mounted in my RV. I > >would like to pentrate the firewall down low (just above the cockpit > >floor) with the negative cable from the battery (located aft). I would > >not like to locate the grounding block down there. > >Since the firewall is made of SS, can I terminate the negative cable down > >low with a suitable bolt, and locate my grounding block at a more > >accessable location (up higher)? Or, do I need to run a #2 jumper on the > >engine side to connect the two? > > Why "penetrate" the firewall with the battery (-) cable? > Just take it to the ground block bolt on the inside of the > cabin. Ground engine to same bolt with bonding jumper. > > Bob . . . My airplane has a natural route to run the battery cables forward. It is basically along the floor, through the spar cut out for the control stick linkages, and then forward to the firewall. Now to run it from the floor at the firewall up to where it is convenient to have all the grounds com together for the instrument panel and on the forward side, engine compartment, I would have to have this big #2 wire running up the inside of the panel, through a very full space loaded with things like brake pedals, hoses, wires, fuse panels, voltage regualtors, avionics, control cables and heater hoses. However, I could do it that way if you think it best. I just thought using a bolt the size of the one on the ground block to attach the cable to the firewall down low would be easier, lighter and be a more professional looking install. Thanks, Jim ======================================================================== > > ________________________________________________________________________________
From: "Mark Banus" <mbanus(at)hotmail.com>
Subject: Johnathan Macy's question: Dual Batteries & Dual Electronic
Ignition
Date: Mar 22, 2004
Bob, did you miss this one? Tue Mar 16 - 5:50 PM JOHNATHAN MACY Dual Batteries & Dual Electronic Ignition Mark Banus ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: ground block
> > > >I have a B&C firwall mounted grounding block to be mounted in my RV. I > > >would like to pentrate the firewall down low (just above the cockpit > > >floor) with the negative cable from the battery (located aft). I would > > >not like to locate the grounding block down there. > > >Since the firewall is made of SS, can I terminate the negative cable down > > >low with a suitable bolt, and locate my grounding block at a more > > >accessable location (up higher)? Or, do I need to run a #2 jumper on the > > >engine side to connect the two? > > > > Why "penetrate" the firewall with the battery (-) cable? > > Just take it to the ground block bolt on the inside of the > > cabin. Ground engine to same bolt with bonding jumper. > > > > Bob . . . > > My airplane has a natural route to run the battery cables forward. It >is basically along the floor, through the spar cut out for the control stick >linkages, and then forward to the firewall. Now to run it from the floor at >the firewall up to where it is convenient to have all the grounds com >together for the instrument panel and on the forward side, engine >compartment, I would have to have this big #2 wire running up the inside of >the panel, through a very full space loaded with things like brake pedals, >hoses, wires, fuse panels, voltage regualtors, avionics, control cables and >heater hoses. However, I could do it that way if you think it best. I just >thought using a bolt the size of the one on the ground block to attach the >cable to the firewall down low would be easier, lighter and be a more >professional looking install. That would work. I take some effort to torque mounting hardware for ground block up to recommended structural maximums for the hardware sizes. You're using firewall sheet to make the connection. A jumber between the lower joint and ground block wouldn't hurt but I don't think it's necessary. With charging,cranking and outlying airframe currents flowing through the lower joint, it will be okay to use the firewall sheet to carry currents for panel mounted hardware to the lower joint. Bob . . . ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Instrument adaptating queations ....
> >Boys and girls, >I have a situation with my Velocity that I need some help on. I have 6 >Cyberdyne 2-1/8 instruments (oil press, temp, outside temp, L, R fuel qty, >volts, etc.) with 5/8 LED readout and would like to add a couple and change a >couple. However, what I want to do is a little out of my electronically >challenged depth. > >I have generic float type fuel quantity senders that are abysmally >inaccurate. I want to change them to capacitive unites so popular these days, >but I dont know if the display mechanism is compatible with the senders. probably not >When I call the capacitive fuel sender folks and ask about this, I anticipate >they will want to no some engineering specs on the display. I need to know >what kinds of questions to ask the display folks. if you have indicators, you need to tell them what the resistance and full-scale current characteristics are of the indicators. >I want to install a load meter (actually, I want to install two shunts on the >firewall: one in the alternator output circuit and one in the line going to >all the buss on the panel, selectable through a DPDT switch). My battery and >all my heavy cable is back on the firewall. I want to get a couple of the B&C >shunts that Bob touts and wire to a remote indicator on the panel. To do >this, if it were an analog meter, I would have to gut a voltmeter or ammeter >down to the basic galvanometer and match it to the shunt. Yup, 50 mv movements are commonly used with off-the-shelf shunts. For switching between two shunts of different current values, you can do either dual-scale instrument or a single scale marked in %. You could label the switch something like ALT 60A, Bus 40A or, if they're both the same size shunt, just adjust the scale plate to reflect that value. I can supply you an instrument as illustrated here: http://www.aeroelectric.com/Pictures/Loadmeter_2.jpg > For digital >indicators, I dont know what I will have to do to match indicator >characteristics with shunt attributes. Again, I need to know what to ask the >B&C guys about their shunts and what to ask the Cyberdyne guys about their >indicator. The shuts are 50 mv, your instrument needs to present the appropriate full scale value when 50 mv is applied to the instrument. Bob . . . ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: SL30/SL40 transmit/receive lockout?
> > >Gentlemen, > >I'm about to install an Apollo SL30 nav-com and an Apollo SL40 com into the >same panel using no audio panel. The plan is to use Bob's AeroElectric >Audio Isolation Amplifier and a transmit selector switch labeled Transmit >SL30 / Transmit SL40. I can't find anything in the installation manuals >about a transmit/receive lockout feature to shut off the receiver in one >while the other is transmitting. I'm concerned about this because I read in >the instruction manual for a radio of a different brand (ICOM A200) that >when using two in the same airplane (even with separate antennas) this >transmit/receive interconnect must be accomplished in order to avoid damage >to the receiver sections of the radios. Shed some light here, please! it's not a damage issue but one of feedback and/or severe overloading of the radio in "receive" mode that may take several seconds for it to recover . . . or the overloaded receiver may go into fits and howls . . . but probably not. >I spoke with a fellow at GarminAT tech support. He said he knew of no such >feature in these units. because it doesn't need it > Even after I stressed that my concern is for the >receiver sections of the units, he indicated that the problem being >addressed in the ICOM A200 manual is probably related to possible audio >feedback and that audio feedback can somehow expose the OTHER radio's >receiver section to damage?!?!???. However, I'm still confused and >unconvinced. How can AUDIO isolation of the two units protect the RECEIVER >section of one radio from the radiated energy from the other radio's >transmitter? There's no risk of physical damage. Wire it up and see what the receiving transceiver does when you transmit on the other. You probably won't have to do anything special. Bob . . . ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> parts
Subject: Re: Current requirements for several common
parts parts > > >I've started wiring my plane this weekend. I've got most of it all sorted >it out as far as wire sizes go, except there are a few things I can't find >any info of, although all the diagrams I find have a wire size for >them. Those items are: > > >Starter relay 4A but not part of a RUNNING LOAD > >Master relay 0.8A continuous in all modes except battery only via e-bus >alternate feed > >Van's boost fuel pump Intermitant . . . use 1A > >Fuel primer relay Itermittant . . . figure 0.2A > >Hobbs meter Insignifanct. Use 0.01A continuous Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "John Cliff" <mx(at)crixbinfield.freeserve.co.uk>
Subject: Connector Identification
Date: Mar 22, 2004
I have a strobe pwer supply (Nova EPS-404) whose lamp connectors are described as 'Mate-n-lok', but which don't seem to resemble the forms of Amp mate-n-lok commonly on sale in the UK.. The plug moulding, with socket contacts, is marked "AMP CPS-3". Can anyone identify this connector more closely - I want to buy the other halves ? John Cliff Europa ________________________________________________________________________________
Date: Mar 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wiring the SD8 Warning light
> >I'm wiring the SD8 as a backup alternator. The B&C wiring diagram >includes an alternator warning light fed from the S704 relay, which >seemed like a good idea until I tried to follow Bob's Z13. B&C has you >wire the SD8 output to the battery master bus which turns the warning >light off with the master switch, but if you wire, per Z13, the light >remains on regardless since the output is wired to the battery. Is there >any issue/problem in wiring the SD output to the essential bus so that the >light will turn off with the master? wire it per Z-13 and leave the light off (you'll note that it's not shown on Z-13 while it is shown on Figure Z-16). The warning light is not useful for a Z-13 installation. >Also, have there been any EMI issues with SD8 subpanel components, >including the regulator, capacitor and relay. I ask since they are >relatively close to my instruments. not that I've heard of. Bob . . . ________________________________________________________________________________
From: n3eu(at)comcast.net
Subject: Re: Connector Identification
Date: Mar 22, 2004
Did you try www.amp.com (division of Tyco)? Tried it quickly but seems you may need "CPS 3" w/o the hyphen in keyword search, but I'll let you do further mouse-click boogie. In the U.S, my source for AMP stuff is digi-key.com. Reg, Fred F. > I have a strobe power supply (Nova EPS-404) whose lamp connectors are > described as 'Mate-n-lok', but which don't seem to resemble the forms > of Amp mate-n-lok commonly on sale in the UK.. > > The plug moulding, with socket contacts, is marked "AMP CPS-3". Can anyone > identify this connector more closely - I want to buy the other halves ? > > John Cliff ________________________________________________________________________________
Date: Mar 22, 2004
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Fuel Flow gauge ...
Does anyone have any experience with the Micro-1000 Mizer fuel flow gauge on p-363 of the ASS catalog? I'm considering one but would like to hear recommendations for and against if anyone has any first- or second-hand info. Thanks ... Jim S. ________________________________________________________________________________
Subject: Fuel Flow gauge ...
Date: Mar 23, 2004
From: "Scott, Ian" <ian_scott(at)commander.com>
if it is the same as http://www.aircraftspruce.com/catalog/inpages/fuelmizer.php I understand that they are quite good, the instrument is made by Navman in New Zealand, as a marine instrument, and they make a special modified flow transducer that is set up to cope with Avgas. They are about $300 Australian, which would be about $230USD plus shipping from some Australasian sites. I am instilling the big brother, that does dual flow, and also is GPS integrated, search for NAVMAN fuel flow, and you should find it. Ian -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Jim Sower Subject: AeroElectric-List: Fuel Flow gauge ... Does anyone have any experience with the Micro-1000 Mizer fuel flow gauge on p-363 of the ASS catalog? I'm considering one but would like to hear recommendations for and against if anyone has any first- or second-hand info. Thanks ... Jim S. ________________________________________________________________________________
Date: Mar 22, 2004
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Re: Instrument adaptating queations ....
<... Yup, 50 mv movements are commonly used with off-the-shelf shunts. For switching between two shunts of different current values, you can do either dual-scale instrument or a single ...> Movements are well and good. I can understand that. What I'm trying to adapt is a digital display. How do I reduce a digital display to a 50mv galvanometer? That was the original question. I've got digital displays that massage the input (volts, gallons, deg F, whatever) and display it numerically. How do I modify a digital voltmeter to display amps across a shunt? Still wonderin' .... Jim S. ________________________________________________________________________________
From: "Sam Hoskins" <shoskins(at)mchsi.com>
Subject: LSE Plasma III electrical noise
Date: Mar 23, 2004
I thought I was finished with the installation of my LSE Plasma III into my all composite Q-200. I am running the one mag/one electronic system. I went out for the test flight, but the tower was unable to read me. "Aircraft calling ground, unreadable". After I fiddled with the squelch, I found there was a mid-range tone, quite loud, whenever I had the LSE switched ON. I shut down the engine and found the same thing; the noise was just as bad. (I have a Wag-Aero ICS Plus Nav/Com, about 12 years old). I called Klaus and he said I was picking up inductive coupling from the oscillator. I admit I had diverted from his instructions just a little bit. For the 12V supply I ran an unshielded wire from the battery to a 5A breaker in the panel. From there, his shielded wire runs to the LSE brain box. The shielded ground wire runs from the brain box to the ground buss, which is mounted about 18" aft of the firewall. His instructions say it should go all the way to the battery. My com antenna lead is RG58 and it runs in intimate proximity with the unshielded 12V supply line to the battery. The com antenna is in the vertical stab, and the battery is in the baggage compartment, aft of the passenger seat. Klaus suggested separating the com antenna leads from any power leads, and run shielded wire, straight to the battery per plans, including the CB. That is what I now intend to do. Any more thoughts or suggestions? Sam Hoskins Quickie Q-200 ~1,350 hrs. ________________________________________________________________________________
Date: Mar 23, 2004
From: klehman(at)albedo.net
Subject: Re: AeroElectric-List Digest: 18 Msgs - 03/22/04
>> >>Hi >> >>I would like to use two batteries with my two alternators on my efi >>Subaru. For weight saving and the ability to rotate them, I am willing >>to try the $80. Ultra-start red batteries by Advanced Technology >>Products. 4.4 lbs ea., 5 AH, 250 peak amps. However their web site >>www.startstick.com has been closed/under construction for a long time >>which makes me wonder if these batteries will be available in the >>future. I thought there would be a market for such a battery for small >>engine starting but perhaps not. >> >>Are they the only source of such a battery? I have not been able to find >>any other sources but perhaps I'm looking in the wrong places. Certainly >>5AH and similar batteries are available with low discharge rates but I >>haven't found any other high current units below about 12AH and 12 lbs. >>Batteries with faston connectors are obviously unsuitable. >> >>Comments from anyone who has experience with these batteries or ATP >>would be appreciated. > > > I believe the Start Stick was based on the Bolder thin film > technology batteries which didn't fly in the market and the > company folded a couple of years ago. > > Even in their finest hour, the TFT batteries were flaky > and unreliable. Not ready for prime time in aircraft. > If it were my airplane, I used a pair of 17 a.h. batteries > in the 3 x 7 x 7 inch formal. $35 to $60 each, inexpensive, > robust and made by everybody who is anybody in the battery > business. > > Bob . . . Thank you Fred and Bob for your comments. I strongly suspect that these ATP batteries are not actually TFT batteries. The numbers for the 5AH unit scale up with weight to about exactly what they claim for their 13 AH battery. The specs for their 13AH unit look to be pretty much the same as for an odyssey PC545. The PC545 is 13AH and 545 amps for 5 secs compared to 650 amps instantaneous for the ATP 13 AH battery which sounds pretty similar. I'd expect a lot more from a TFT. (If the less than two lb. 1000 amp startstick TFT batteries had panned out, they'd of been lighter than starter cables and I'm sure we'd be mounting one right on the starter. :) ) There is a statement in the "book" that says that a 10AH RG battery will crank any sport aviation engine. That seems reasonable and makes me think that two 5AH units might be satisfactory. No doubt with a shorter life span though which I think is part of what you are both telling me. I can't seem to justify the weight of two 17 AH batteries at 15 lb. ea. though. Even the PC545 are 12 lb ea (and darned expensive). OK so if dual 5AH units are out I guess its back to a Z-13 configuration. Maybe I'll experiment a bit to see if I can run the engine off the PM alternator without tying it to the battery. A large capacitor might make that possible. A small computer battery if need be. That would also achieve the electrical redundancy that I'd like. Kind of a Z-13 1/2 ;) thanks Ken ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Re: AeroElectric-List Digest: 18 Msgs - 03/22/04
Date: Mar 23, 2004
Some comments from a particular experience below ... James [SNIP] > There is a statement in the "book" that says that a 10AH RG battery will > crank any sport aviation engine. That seems reasonable and makes me > think that two 5AH units might be satisfactory. No doubt with a shorter > life span though which I think is part of what you are both telling me. This is probably very true for a well tuned, warm engine. But, be advised also that there **WILL** be cases when a "relatively new (months)" 17AH battery will not crank an O-320/O-360. [Your engine may take a lot less juice] January 2002 in Atlanta at a Formation Seminar, several of us had to get "jumpstarts" after a "cold" overnight on the ramp. And I know that two of these planes (and their engines) were only a few months old. After trying three different "cheaper" batteries, we ended up with the Odyssey PC680 (17 AH). So far, a year later, it seems to work fine. I have not had a chance to try it under the same conditions of being "out in the cold" overnight. Your mileage on your engine may vary. > > I can't seem to justify the weight of two 17 AH batteries at 15 lb. ea. > though. Even the PC545 are 12 lb ea (and darned expensive). OK so if > dual 5AH units are out I guess its back to a Z-13 configuration. I am implementing Z-14 on a current project. Bought a PC545 (I think) to play around with as I was considering two of them. When the dust settled (for ME), I decided that dual PC680's were the way to go. Known quantity. Known mounting methods. Not that much space saving in the way in which I was mounting it. A few more pounds for an enhanced peace of mind (for ME). I will look into other ways to reduce my **takeoff weight** ... including removing 10, 20, ?? pounds from ME. Just a different viewpoint for consideration. James > > ________________________________________________________________________________
Date: Mar 23, 2004
From: Matt Jurotich <mjurotich(at)hst.nasa.gov>
Subject: 3 Questions for Bob
Bob 1) You said in a reply to send my LR3C-14 voltage regulator. and you would upgrade it to the newer configuration. Can you check out its proper functioning at the same time? I expect to pay for this, how much? The address I have is 6936 Bainbridge Road Wichita, KS 67226-1008 Is this correct? 2) Will this W31X2M1G5 switch breaker be OK for the 5 amp pullable breaker for the field wire to LR3C-14 voltage regulator? It is half the price of the pullable breaker from B&C. 3) Do you have a kit for the poor man's battery tester or a cartoon of how to build one. I have finally found an 120 volt AC electric clock. I have not held a soldering iron for forty years and I was not real skillful back then. Thanks Matthew M. Jurotich NASA/Goddard Space Flight Center Swales contractor to the JWST ISIM Systems Engineer m/c : 443 e-mail mail to: phone : 301-286-5919 fax : 301-286-7021 JWST URL: <http://ngst1.gsfc.nasa.gov ________________________________________________________________________________
Date: Mar 23, 2004
From: Finn Lassen <finn.lassen(at)verizon.net>
Subject: Re: Instrument adaptating queations .... pts rule
As long as your digital voltmeter has it's own power supply (battery), you simply measure the voltage across the shunt: Amps = Volts / Ohms. Example: You measure 0.1 volts across a 0.05 ohm shunt. 0.1 / 0.05 = 2 Amps. It's that simple. It's called Ohm's Law. And you don't have "amps across a shunt", it's "amps through a shunt". Current (amps) flows through a resistance (ohms) which generates a voltage (volts) across it. Finn Jim Sower wrote: > ><... Yup, 50 mv movements are commonly used with off-the-shelf shunts. For switching >between two shunts of different current values, you can do either dual-scale instrument or a >single ...> >Movements are well and good. I can understand that. What I'm trying to adapt is a digital >display. How do I reduce a digital display to a 50mv galvanometer? That was the original >question. I've got digital displays that massage the input (volts, gallons, deg F, whatever) >and display it numerically. How do I modify a digital voltmeter to display amps across a >shunt? > >Still wonderin' .... Jim S. > > > > ________________________________________________________________________________
Date: Mar 23, 2004
From: Finn Lassen <finn.lassen(at)verizon.net>
Subject: Re: Instrument adaptating questions
As long as your digital voltmeter has it's own power supply (battery), you simply measure the voltage across the shunt: Amps = Volts / Ohms. Example: You measure 0.1 volts across a 0.05 ohm shunt. 0.1 / 0.05 = 2 Amps. It's that simple. It's called Ohm's Law. And you don't have "amps across a shunt", it's "amps through a shunt". Current (amps) flows through a resistance (ohms) which generates a voltage (volts) across it. Finn Jim Sower wrote: > ><... Yup, 50 mv movements are commonly used with off-the-shelf shunts. For switching >between two shunts of different current values, you can do either dual-scale instrument or a >single ...> >Movements are well and good. I can understand that. What I'm trying to adapt is a digital >display. How do I reduce a digital display to a 50mv galvanometer? That was the original >question. I've got digital displays that massage the input (volts, gallons, deg F, whatever) >and display it numerically. How do I modify a digital voltmeter to display amps across a >shunt? > >Still wonderin' .... Jim S. > > ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> (by way of Matt Dralle <nospam(at)matronics.com>)
Subject: Re: AeroElectric-List Digest: 18 Msgs -
03/22/04 (by way of Matt Dralle ) > > >> > >>Hi > >> > >>I would like to use two batteries with my two alternators on my efi > >>Subaru. For weight saving and the ability to rotate them, I am willing > >>to try the $80. Ultra-start red batteries by Advanced Technology > The >PC545 is 13AH and 545 amps for 5 secs compared to 650 amps instantaneous >for the ATP 13 AH battery which sounds pretty similar. I'd expect a lot >more from a TFT. (If the less than two lb. 1000 amp startstick TFT >batteries had panned out, they'd of been lighter than starter cables and >I'm sure we'd be mounting one right on the starter. :) ) > >There is a statement in the "book" that says that a 10AH RG battery will >crank any sport aviation engine. That seems reasonable and makes me >think that two 5AH units might be satisfactory. No doubt with a shorter >life span though which I think is part of what you are both telling me. Not necessarily ANY 10 AH battery. B&C tested a product some years ago on a high-compression, aerobatic aircraft and observed 5 cranking intervals that would have been expected to get the engine going. It's a given that small batteries will have a shorter service life than larger batteries in any given installation that cranks engines. >I can't seem to justify the weight of two 17 AH batteries at 15 lb. ea. >though. Even the PC545 are 12 lb ea (and darned expensive). OK so if >dual 5AH units are out I guess its back to a Z-13 configuration. Where are you seeing the 5AH batteries? The smallest cranking battery B&C offers today is 12 ah at 11 pounds. See: http://www.bandc.biz/BC103-1.pdf while cruising the net on batteries . . . ran across these folks: http://www.batcap.net/ They package very large value capacitors to store energy up to and including cranking currents. I'm looking into an application at RAC for these (tooling . . . not flight hardware). >Maybe I'll experiment a bit to see if I can run the engine off the PM >alternator without tying it to the battery. A large capacitor might make >that possible. ??? don't understand how this is useful > A small computer battery if need be. That would also >achieve the electrical redundancy that I'd like. Kind of a Z-13 1/2 ;) What is the failure mode you worry about with Z-13 as published? Bob . . . ________________________________________________________________________________
Date: Mar 23, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: small high cca batteries
Robert L. Nuckolls, III wrote: > Even in their finest hour, the TFT batteries were flaky > and unreliable. Not ready for prime time in aircraft. > If it were my airplane, I used a pair of 17 a.h. batteries > in the 3 x 7 x 7 inch formal. $35 to $60 each, inexpensive, > robust and made by everybody who is anybody in the battery Bob, do you or does anybody else on this list happen to know what one of these batteries might weigh? I'm way to early to be buying one but I'm trying to figure out where they'll go and I'd like to know how they would affect my W&B. Since I'm a very light pilot I'm considering putting them up front (this is a pusher, so the decision is important). Regards, Chad ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Mar 23, 2004
Subject: Re: small high cca batteries
> > If it were my airplane, I used a pair of 17 a.h. batteries > > in the 3 x 7 x 7 inch formal. $35 to $60 each, inexpensive, > > robust and made by everybody who is anybody in the battery DigiKey has a 20 Ah by Panasonic the same exact size at the 17 Ah, weighs 1/10 lb. more and is a few more dollars. My guess is a thinner case. One spins my low comp. O-320 as low as 40 deg. even with an ancient Delco (Prestolite) ungeared starter. Panasonic pt. # is LC-X1220P. Here's the cat. page: http://dkc3.digikey.com/PDF/T041/1117.pdf Mark ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: PM Alternator
Date: Mar 23, 2004
* AeroElectric-List message posted by: klehman(at)albedo.net Maybe I'll experiment a bit to see if I can run the engine off the PM alternator without tying it to the battery. A large capacitor might make that possible. A small computer battery if need be. That would also achieve the electrical redundancy that I'd like. Kind of a Z-13 1/2 ;) thanks Ken Ken, In my RV-6 I modified the "All Electric On a Budget" system such that the SD-8 circuit includes a small .8(that's 8/10ths)AH battery and is completely independent of the main electrical system. However, the SD-8 does not produce much current below about 1500 RPM, which may be of concern if it is used to power a second electronic ignition. (I use one mag.) Ken Harrill Rv-6, 300 hours Columbia, SC ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: Preflight check of SD-8?
Date: Mar 23, 2004
Matt, As well as I recall, it does not come online at all until around 1500 RPM. I don't remember if it subsequently goes off line if the RPM is lowered. My habit is to check during runup, not at idle. I will check when I get a chance to fly again. Ken Harrill RV-6, 300 hours Columbia, SC A good point about needing more RPM to get the SD-8 to put out useful power. Ken, do you get zero output below 1500RPM, or just less than the total regulated output? The reason I ask is that I think the B&C 200G on my Continental starts raising bus voltage by about 1000RPM. Matt- N34RD Matt, Last weekend I remembered to check the SD-8 at lower RPM's. The voltage drops off gradually below 1500 RPM's, reaching 12 volts at about 1200 RPM's. Ken Harrill RV-6, 300+ hours Columbia, SC ________________________________________________________________________________
Date: Mar 23, 2004
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Re: Instrument adaptating queations
Finn, <... As long as your digital voltmeter has it's own power supply (battery), you simply measure the voltage across the shunt ...> I don't know if it has it's own power supply. There's a voltmeter that measures volts, a fuel quantity indicator that measures volts across a pot (rheostat on a float lever) and is calibrated somehow in gals, a temperature indicator measures voltage drop across another variable resistance, as does a pressure indicator. Trouble is, if I'm not mistaken, all of the decisions as to what to display under what conditions are made in a chip that is hard coded for the particular task in conjunction with a particular transducer. The manufacturer won't divulge the finer points of the internal design, but it doesn't make any difference if, as seems to be the case, I have to burn a special chip to match the transducer and drive the display. I cannot do that, the manufacturer won't, and I don't know anyone who can or will. I'll just have to have that one analog gauge in the middle of my digital cluster or else do without. It was pretty much a shot in the dark anyway ... Jim S. ________________________________________________________________________________
Date: Mar 23, 2004
Subject: Re: Instrument adaptating queations
From: "Matt Prather" <mprather(at)spro.net>
Hi Jim, Have you looked through this article? http://www.rst-engr.com/kitplanes/KP0201/KP0201.htm Regards, Matt- > > > Finn, > <... As long as your digital voltmeter has it's own power supply > (battery), you simply measure the voltage across the shunt ...> > > I don't know if it has it's own power supply. There's a > voltmeter that measures volts, a fuel quantity indicator that > measures volts across a pot (rheostat on a float lever) and is > calibrated somehow in gals, a temperature indicator measures > voltage drop across another variable resistance, as does a > pressure indicator. Trouble is, if I'm not mistaken, all of the > decisions as to what to display under what conditions are made > in a chip that is hard coded for the particular task in > conjunction with a particular transducer. > > The manufacturer won't divulge the finer points of the internal > design, but it doesn't make any difference if, as seems to be > the case, I have to burn a special chip to match the transducer > and drive the display. I cannot do that, the manufacturer > won't, and I don't know anyone who can or will. I'll just have > to have that one analog gauge in the middle of my digital > cluster or else do without. > > It was pretty much a shot in the dark anyway ... Jim S. > > ________________________________________________________________________________
Date: Mar 23, 2004
From: Hi There <rv90619(at)yahoo.com>
Subject: King wiring questions
I've got a few questions about wiring my KT76a, KX125, KI208, and an ITC-402P intercom. I have the pin diagrams for each of these, but the terms don't seem to always line up. The ones I'm having problems with are: **KX125 PINS** COM AUDIO IN COM AUDIO HI COM AUDIO LOW COM DET AUDIO OUT COM REMOTE XFR NAV AUDIO OUT HI NAV AUDIO OUT LO NAV AUDIO IN NAV REMOTE XFR (Do one of these go to the intercom? My intercom only calls for one input from the radio) VOR/LOC COMPOSITE IN VOR/LOC COMPOSITE OUT (which one goes to the VOR/LOC INPUT on the KI208?) ILS GROUND (does this go with ILS COMMON on the KI208? If not what goes to the ILS COMMON?) **KT76A PINS** D4 (My encoder doesn't have an output for this, do I need it?) **KI208** On the KI208 the + LEFT OUTPUT and the + RIGHT OUTPUT are labeled as outputs for the auto pilot. There are no other left or right pins in the diagram. I assume that these are also the inputs from the nav radio. If not how does the VOR head know left and right, or am I just missing something here? Thanks for any help in finishing up my wiring. I've had a really hard time getting info from the King website. I got my diagrams from Electric Bob's site. Thanks Cam ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Preflight check of SD-8?
Coming "on line" and producing useful power are two different things. The SD-8 can be expected to produce just enough voltage to show some output current (just above current battery voltage) at or just below "minimum speed for regulation." This is where the loadmeter just ticks upward or the alternator raises bus voltage by some small but observable amount. Given that the SD-8 is RPM limited by vacuum pump pad output speeds to some value much less than the 12A it delivers as a gear or belt driven power source in other applications, one can expect not to get full output current from the SD-8 at anything other than max cruise RPM. Bob . . . > > > > > >Matt, > >As well as I recall, it does not come online at all until around 1500 RPM. I >don't remember if it subsequently goes off line if the RPM is lowered. My >habit is to check during runup, not at idle. I will check when I get a >chance to fly again. > >Ken Harrill >RV-6, 300 hours >Columbia, SC > > >A good point about needing more RPM to get the SD-8 to put >out useful power. Ken, do you get zero output below 1500RPM, >or just less than the total regulated output? The reason I ask >is that I think the B&C 200G on my Continental starts raising >bus voltage by about 1000RPM. > >Matt- >N34RD ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: PM Alternator
> > >* AeroElectric-List message posted by: klehman(at)albedo.net > > >Maybe I'll experiment a bit to see if I can run the engine off the PM >alternator without tying it to the battery. A large capacitor might make >that possible. A small computer battery if need be. That would also achieve >the electrical redundancy that I'd like. Kind of a Z-13 1/2 ;) >thanks >Ken > >Ken, >In my RV-6 I modified the "All Electric On a Budget" system such that the >SD-8 circuit includes a small .8(that's 8/10ths)AH battery and is completely >independent of the main electrical system. However, the SD-8 does not >produce much current below about 1500 RPM, which may be of concern if it is >used to power a second electronic ignition. (I use one mag.) 'Much' isn't very quantified. What kind of redundancy is being sought? I presume the main alternator is a modern, lightweight design that's already 10x more dependable than certified junk. There's an RG battery on board that will receive better than certified preventative maintenance. These two features alone offer MTBF numbers that leave spam cans in the dirt (or should I say "dark"). Adding the SD-8 on top of this combination gives us failure tolerance unequaled in any certified ship and 99% of the OBAM aircraft flying. I'm mystified as to what failure mode(s) are being stacked together to generate such concerns. Mind you, I'm not trying to convince anyone to do (or not do) anything they wish with their airplanes. My concern is for lurkers on the list that read various threads of obsession and wonder if they should obsessing too. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: small high cca batteries
> > >Robert L. Nuckolls, III wrote: > > Even in their finest hour, the TFT batteries were flaky > > and unreliable. Not ready for prime time in aircraft. > > If it were my airplane, I used a pair of 17 a.h. batteries > > in the 3 x 7 x 7 inch formal. $35 to $60 each, inexpensive, > > robust and made by everybody who is anybody in the battery > >Bob, do you or does anybody else on this list happen to know what one of >these >batteries might weigh? I'm way to early to be buying one but I'm trying to >figure out where they'll go and I'd like to know how they would affect my >W&B. >Since I'm a very light pilot I'm considering putting them up front (this is a >pusher, so the decision is important). The 3 x 3 x 7 format batteries are in the 14# range. See http://www.aeroelectric.com/temp/lc-rd1217p.pdf for a typical battery. Bob . . . ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: 3 Questions for Bob
> > >Bob > >1) You said in a reply to send my LR3C-14 voltage regulator. and you would >upgrade it to the newer configuration. Can you check out its proper >functioning at the same time? I expect to pay for this, how much? The >address I have is > >6936 Bainbridge Road >Wichita, KS 67226-1008 > >Is this correct? First, we need to be sure it's in need of an upgrade. I don't have a test stand here. you'd need to send it to B&C for full functional testing. The "upgrade" I'm thinking of has to do with changing a resistor value to reduce if not eliminate nuisance tripping. Are you having problems with nuisance trips? >2) Will this W31X2M1G5 switch breaker be OK for the 5 amp pullable breaker >for the field wire to LR3C-14 voltage regulator? It is half the price of >the pullable breaker from B&C. sure >3) Do you have a kit for the poor man's battery tester or a cartoon of how >to build one. I have finally found an 120 volt AC electric clock. I have >not held a soldering iron for forty years and I was not real skillful back >then. No, you can get the parts at Radio Shack Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: LSE Plasma III electrical noise
> >I thought I was finished with the installation of my LSE Plasma III into my >all composite Q-200. I am running the one mag/one electronic system. I >went out for the test flight, but the tower was unable to read me. >"Aircraft calling ground, unreadable". Have you listened to the output from your transmitter? You need to have someone else talk to you while you're on a hand held 100' or more away. What does the radio sound like? An "unreadable" report may have nothing to do with the ignition system. Does the tower say you're now quite clear with the ignition system off? >After I fiddled with the squelch, I found there was a mid-range tone, quite >loud, whenever I had the LSE switched ON. I shut down the engine and found >the same thing; the noise was just as bad. (I have a Wag-Aero ICS Plus >Nav/Com, about 12 years old). If you're hearing noise in your headphones, then this may not have anything to do with the radio. It might be an audio system problem. >I called Klaus and he said I was picking up inductive coupling from the >oscillator. I admit I had diverted from his instructions just a little bit. >For the 12V supply I ran an unshielded wire from the battery to a 5A breaker >in the panel. From there, his shielded wire runs to the LSE brain box. The >shielded ground wire runs from the brain box to the ground buss, which is >mounted about 18" aft of the firewall. His instructions say it should go >all the way to the battery. shielded ground wire????? >My com antenna lead is RG58 and it runs in intimate proximity with the >unshielded 12V supply line to the battery. The com antenna is in the >vertical stab, and the battery is in the baggage compartment, aft of the >passenger seat. If you are hearing power supply noise from the ignition system then it's 1000% better to filter it off at the source than to re-route wires in an attempt to "live with the noise". >Klaus suggested separating the com antenna leads from any power leads, and >run shielded wire, straight to the battery per plans, including the CB. That >is what I now intend to do. > > >Any more thoughts or suggestions? These are all shots in the dark. Have you read the chapter on noise? What experiments have you run to make sure we're talking about the right antagonist, the right victim and then isolate the propagation mode? If Klaus or anyone else has you changing configuration of your installation wiring in an attempt to mitigate a noise problem, then they're admitting that their product isn't really suited for installation in your airplane. Let's chop and hack on things because we've deduced the action to be a useful thing to try instead of trying lots of things because they "might" help. Bob . . . ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Garmin 340 Audio panel question - RG400 to D-Sub?
> >Hi Bob > >Hope you can help me. I am in the final stages of putting my RV 8A together, >and today I attached my left wing to the fuselage. I ran the RG 400 cable >from >the marker beacon antenna in the wing tip to the rear of the panel and >discovered that the audio panel (GMA 340) which has a marker beacon >receiver, has no >co-ax connector for the antenna. I checked the diagram for the two plugs and >found P1 lists pin 1 and 2 as the inputs for the marker beacon antenna. > >My question is, how do I connect the RG 400 to the D Sub plug? Here's how I would do it: http://www.aeroelectric.com/articles/RG400_Dsub/RG400_Dsub_1.jpg http://www.aeroelectric.com/articles/RG400_Dsub/RG400_Dsub_2.jpg http://www.aeroelectric.com/articles/RG400_Dsub/RG400_Dsub_3.jpg http://www.aeroelectric.com/articles/RG400_Dsub/RG400_Dsub_4.jpg Give me your mailing address and I'll send you the "prototype" in the pictures. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: King wiring questions
> > >I've got a few questions about wiring my KT76a, KX125, KI208, and an >ITC-402P intercom. I have the pin diagrams for each of these, but the >terms don't seem to always line up. The ones I'm having problems with are: > >**KX125 PINS** > >COM AUDIO IN >COM AUDIO HI >COM AUDIO LOW >COM DET AUDIO OUT >COM REMOTE XFR >NAV AUDIO OUT HI >NAV AUDIO OUT LO >NAV AUDIO IN >NAV REMOTE XFR >(Do one of these go to the intercom? My intercom only calls for one input >from the radio) > > >VOR/LOC COMPOSITE IN >VOR/LOC COMPOSITE OUT >(which one goes to the VOR/LOC INPUT on the KI208?) > > >ILS GROUND >(does this go with ILS COMMON on the KI208? If not what goes to the ILS >COMMON?) > > >**KT76A PINS** > >D4 (My encoder doesn't have an output for this, do I need it?) > > >**KI208** > > >On the KI208 the + LEFT OUTPUT and the + RIGHT OUTPUT are labeled as >outputs for the auto pilot. There are no other left or right pins in the >diagram. I assume that these are also the inputs from the nav radio. If >not how does the VOR head know left and right, or am I just missing >something here? > > >Thanks for any help in finishing up my wiring. I've had a really >hard time getting info from the King website. I got my diagrams from >Electric Bob's site. > >Thanks >Cam Do you have installation instructions for these pieces of equipment? There may be more issues than those you've identified above. I suggest you visit a local avionics shop and see if they'll give you access to their library where you'll find installation details that are much more illuminating than the pin-out diagrams I've posted. They're not intended to be a substitute for real systems integration instructions. Bob . . . ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: 11252 macy
>Below is the result of your inquiry. It was submitted by >lucky macy (luckymacy(at)hotmail.com) on Saturday, March 20, 2004 at 05:34:35 > >Saturday, March 20, 2004 > >lucky macy > >, >Email: luckymacy(at)hotmail.com >Comments/Questions: Bob, I want to make a new custom length ELT antenna >which can be base mounted at a bulkhead and run horizontal under the >vertical stab. So I need the antenna base to be threaded so I can tighten >it down with a nut like the stock antenna is designed. > >I also have heard of another RV8 builder using a copper strip bonded to >the inside of his empennage fairing and somehow putting a BNC fitting to >it so that it would work with the stock antenna chord. However, I'd >rather not go that route. I don't know how he supported the connecter and >don't want to fool with that issue while taking the fairing on and off anyway. > >I have your book but can't quite decide how to tackle this job. > >Did I miss something on your website or in the book or otherwise do you >have an idea on how to replicate the stock bottom end? > >thanks in advance, >lucky This can probably be done but you'll need access to an antenna analyzer to trim the finished antenna to length. Further, sticking it in the location you've cited will have profound effects on overall performance of the system. Did the other builder cite any testing that was done to confirm antenna matching and performance? Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Dancing Ammeter
> > >My flying Lancair 320 has 517 hrs. TT. Within the last few hours of >flying, the ammeter has begun a rhythmic wiggle at about 1.5 cycles per >second with about a 10 amp amplitude. Occasionally the amplitude will >go full scale with no apparent triggering event. Adding load just moves >the range of the wiggle further up the scale. The frequency of the >wiggle is independent of engine RPM. It's the same at idle as at full >tilt boogie. I have pulled the alternator (generic automotive type, >externally regulated) and had it tested. No problems. I have checked, >cleaned and tightened all connections in the >alternator/regulator/battery circuits. I'm now down to either the >regulator or the meter being bad. The meter is one of those combined >ammeter/voltmeter jobbies where it normally shows amps and you push a >button for volts. The ammeter is shunted from the B lead, which goes >through a 35-amp breaker to the main bus. The voltage indication is >rock steady and agrees with the digital voltage shown in my EDM-700. >The battery (Odyssey PC925) seems to be being charged normally. The >regulator is a generic automotive type and is the original installation >(517 hrs.). It is mounted on the engine side of the firewall in a very >difficult place to get to (I didn't build my plane). Changing it is >going to be a major pain. That's why I wanted to get y'all's feedback >before attacking the regulator. > >Any suggestions for further troubleshooting? I have a digital >multimeter but don't know how to use it to diagnose this situation. Dancing ammeters are almost always due to increasing resistance of wiring and components between the bus and the regulator's "bus" terminal. Hundreds of Cessna's and Pipers do this every year. Most get "fixed" by replacing the regulator or perhaps one of the suspect components like the split rocker master switch. Here's a post from some last year: >I felt pretty certain that if you recommended hooking the regulator right >to the back of the alternator, and then followed the appropriate >connection you knew things would settle down nicely. Well, they did just >that! The ammeter was rock steady to the charging side, and the voltage >read a solid 14.4 >Now the follow up to get these same results once the voltage regulator is >reinstalled, and not hanging off the alternator. The other thing I noted >was that when hooked up in this manner the alternator side of the split >master was not working, but I'm sure you knew that would happen. > >Let me know what's next, and thanks! Okay, this experiment was important to tell us that the components were okay and that you didn't have a flaky regulator or bouncing brushes in the alternator. I'd start at the bus (did I ask whether you're using fuseblocks or breakers?) and check to see that you have good terminals, at least 20AWG wire all the way to the regulator's "A/S" terminals. If the regulator is mounted on the firewall, grounding isn't an issue for the regulator . . . and seldom does grounding affect stability . . . only voltage setting. Also, you mentioned that the "alternator side of the split master was not working" . . . I'd bet that MOST of your circuit resistance is happening in that switch. I have a plastic bag full of perfectly good looking split-rocker switches that were sent to me after putting in a new one cured a bouncy ammeter complaint. This has occurred in countless certified ships and a few OBAM aircraft. This doesn't mean that the split-rocker is necessarily a "bad" product (it's made by Carling and uses the same guts as the S700 series toggle switches B&C sells). Regulators are sensitive to small amounts of resistance in the lines between bus and regulator. I had one builder who mounted his regulator within a few inches of the bus, tied the A/S terminals directly to the breaker with short, single, solid wire and put his alternator control switch in series with the field wire. He added crowbar ov protection to the breaker and ended up with a combination that would probably be stable over the lifetime of the airplane. In older production Cessnas, I think I counted 20 some odd crimps, connections and spring-pressure maintained metal-metal contacts between bus and regulator. As all of these joints age, they add resistance to the circuit. At some point in time, the system becomes unstable with symptoms you have observed. Thousands of spam-can owners have paid out $millions$ to ignorant mechanics who replaced EVERYTHING BUT aged/compromised wiring before finally renewing the bus-to-regulator components. In many cases, owners have reported that replacing only the spilt-rocker "fixed" the problem. Indeed this single component can be a major contributor of total loop resistance. But consider that if NEW loop resistance was on the order of 50 milliohms and had climbed to 100 milliohms with the switch contributing 25 ohms of de-stabilizing resistance. Replacing the switch drops total down to 75 milliohms and the regulator is happy again . . . but not for as long as it would be when replacing ALL sources of age/service related resistance in the bus-to-regulator pathway. The obvious, elegant solution in original design is to incorporate a regulator that separates voltage sense wires from field current supply wires. The LR-3 does just that. Any new regulators I design will have separate sense wires too. Does this suggest that the OBAM community should rip out all their three-terminal switchers and bolt on the LR-3? Not at all. The automotive style regulators have for the most part given good value but they DO have special characteristics that only one mechanic in 1000 understands. In the spam-can world, ignorance is shoveled out at $thousands$ per non-idea, in the OBAM aircraft world, we've managed to keep those costs MUCH lower . . . and much of it happens right here on the AeroElectric List. Bob . . . ________________________________________________________________________________
Subject: Separate start battery for Plasma III
Date: Mar 24, 2004
From: "Mark Neubauer" <mark.neubauer(at)genmar.com>
Several months ago, one member mentioned that the LSE unit has a rather irritating quality that when the bus voltage drops to some unspecified (low) amount, as during an extended engine cranking event, the brain gets "scrambled" and causes a timing mis-fire. The result was that spark was delivered BEFORE top-dead-center, causing the engine to try to spin backwards or cause a failure of the starter pinion or ring gear due to the high forces involved. My thoughts on this topic have been this: What about using a second, small battery (around 5 Amp-hr for example) on board and electrically isolate this battery just prior to engine crank with a separate switch? The purpose of this battery is to provide clean, isolated power to the LSE units during the crank event without its voltage being "dragged" down by the starter. In essence, this would require that an additional switch would be placed in the "start" position and used to feed LSE power exclusively from this small battery; then, after the engine is running, tie the two batteries back together by throwing the switch back to its "run" position and thereby let the alternator keep both batteries charged. Any thoughts on this logic? Mark N. GlaStar ________________________________________________________________________________
Date: Mar 24, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: Separate start battery for Plasma III
LSE ignition units work as low as 4~5 volts if memory serves, its listed on their web site. If your idea of the second battery works then either the IGN system has a problem or you by passed the problem somewhere else. > > >Several months ago, one member mentioned that the LSE unit has a rather >irritating quality that when the bus voltage drops to some unspecified (low) >amount, as during an extended engine cranking event, the brain gets >"scrambled" and causes a timing mis-fire. The result was that spark was >delivered BEFORE top-dead-center, causing the engine to try to spin >backwards or cause a failure of the starter pinion or ring gear due to the >high forces involved. > >My thoughts on this topic have been this: What about using a second, small >battery (around 5 Amp-hr for example) on board and electrically isolate this >battery just prior to engine crank with a separate switch? The purpose of >this battery is to provide clean, isolated power to the LSE units during the >crank event without its voltage being "dragged" down by the starter. In >essence, this would require that an additional switch would be placed in the >"start" position and used to feed LSE power exclusively from this small >battery; then, after the engine is running, tie the two batteries back >together by throwing the switch back to its "run" position and thereby let >the alternator keep both batteries charged. > >Any thoughts on this logic? > >Mark N. >GlaStar > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Fin tip ELT antenna?
>he just did what everyone else usually does. go some distance away and >turn the ELT one and listen in on a Rx for the signal. > >it worked to a distance on the ground that satisfied him. If that's enough for you, then we can truck on. Building antennas isn't difficult. Building good antennas isn't either but there are characteristics of performance that are difficult to quantify without some pretty sophisticated test equipment. We know from experience that a rod sticking straight out of the skin is about the best we know how to do. There are some second-best ideas that tuck antennas away under fiberglas . . . and experience has shown these to be useful at some level. The problem with ELT antennas vs. COMM antennas, one doesn't want to do much 'experimenting' to prove or disprove any particular levels of effectiveness by experience. I've seen and heard of hideaway antennas that looked really great on the antenna analyzer but produced terrible radiation patterns and levels of radiation efficiency. You can tie a 50 ohm resistor onto the end of your coax in lieu of a real antenna and the analyzer will call it "excellent" while in fact, radiation is zero and a pattern is non-existent. With these hard facts of physics in mind, you can duplicate the work of others but unless you have exact details of their antenna tested at any level, then acquiring use of an antenna analyzer like . . http://www.mfjenterprises.com/products.php?prodid=MFJ-259B is one of the several keys to success. Beyond that, it's a matter of hiding a conductor under the fiberglas that has been trimmed to length so that it LOOKS like a decent antenna to the transmitter (3:1 or less VSWR) and supporting the conductor in a way that doesn't allow it to shift position over time. It's important to put as much space between the antenna and conductive structure. A foil antenna stuck on inside surface of fiberglas might do the trick. You don't need to listen to the ELT on a hand held. As long as you can see your airplane, you'll hear it too. The questions become will a satellite hear the airplane from 200 miles overhead at the look-angles inherent to the antenna's design . . . here's where patterns come into play. Beyond this, there are no recommendations I can offer given that I've not personally attacked the problem and tested the results nor have I seen data from anyone else's solution. Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate start battery for Plasma III
Mark Neubauer wrote: > > > Several months ago, one member mentioned that the LSE unit has a rather > irritating quality that when the bus voltage drops to some unspecified > (low) amount, as during an extended engine cranking event, the brain gets > "scrambled" and causes a timing mis-fire. The result was that spark was > delivered BEFORE top-dead-center, causing the engine to try to spin > backwards or cause a failure of the starter pinion or ring gear due to the > high forces involved. > > My thoughts on this topic have been this: What about using a second, small > battery (around 5 Amp-hr for example) on board and electrically isolate > this battery just prior to engine crank with a separate switch? The purpose > of this battery is to provide clean, isolated power to the LSE units during > the crank event without its voltage being "dragged" down by the starter. In > essence, this would require that an additional switch would be placed in > the "start" position and used to feed LSE power exclusively from this small > battery; then, after the engine is running, tie the two batteries back > together by throwing the switch back to its "run" position and thereby let > the alternator keep both batteries charged. I'll let Bob respond to the need for a second battery, but you can at least avoid the isolation switch. Just put a diode between the battery and the primary bus, a-la the endurance bus. If your main bus voltage drops 12V (actually, below 12V+diode voltage drop), the diode will turn off and that bus will be isolated. But, while the main bus is greater than that of the battery, the LSE and battery will see that voltage, so the alternator will supply the battery (charge it) and the LSE. Be careful of diode selection. Diodes have a voltage drop that will reduce the voltage seen by this isolated bus. If the drop is large enough the backup battery won't charge properly. If you use a "Schottky" diode, a type with a very small drop, you should be fine. Also, why 5Ah? According to their Web site the LSE draws 1.2-1.3A depending on the model. For the five seconds you'd be cranking you could get by with a smaller value, probably as low as 1.5A although 2-2.5A would be safer. That would save a lot of weight and make this a more acceptable option. You're probably still best with a small sealed lead-acid though, unless Bob has a better idea. They don't need charge controllers the way, say, a NiMH battery would. Regards, Chad ________________________________________________________________________________
Date: Mar 24, 2004
From: Julia <wings97302(at)yahoo.com>
Subject: nav & strobe on the same switch???
any reason why the nav lights and strobe should not be on the same switch - an OFF / NAV / NAV & STOBE - three position switch so I could shut off the strobe when in IMC to minimize spacial disorientation - by putting the switch in the middle position?? thanks ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Separate start battery for Plasma III
Every starter motor has a lock-rotor current (stall current) that is equal to "inrush" current. This value of current can be expected to flow in the milliseconds before the motor's armature accelerates to operating speed. PM motors, due to very low resistance, have the highest inrush current. A few months ago, I published voltage vs time plots for battery voltage taken from my GMC van during a cranking event. The battery installed load tested at nearly 500A for a 15 second, 9v test and a wound-field starter. Inrush currents for starting produced a negative-going transition that bottomed out at about 8.5 volts (inrush on the order of 500A). With smaller batteries and PM starter motors it's conceivable that a battery might drop into the 4-5 volt range for a few milliseconds even if the battery appears to crank the engine just fine. If this is a concern for any of you, my suggestion is to leave the ignition switch off until after the starter has the prop turning so that the ignition system doesn't see the inrush-transient. We're poking around in the extreme corners of system performance for the ignition, battery, starter combination. The combination of conditions that cause problems are VERY sensitive to operating procedures, selection of components (battery size) and/or preventative maintenance. This is another case that argues in favor of yearly change out of batteries . . . especially for small ones. The quest for light weight and exemplar performance don't march along hand-in-hand. I'm working some battery issues at RAC right now where I'm confident that the quest for lightness combined with low interest in preventative maintenance has produced some unhappy consumers. Bob . . . >LSE ignition units work as low as 4~5 volts if memory serves, its listed on >their web site. If your idea of the second battery works then either the >IGN system has a problem or you by passed the problem somewhere else. > > > > > > > >Several months ago, one member mentioned that the LSE unit has a rather > >irritating quality that when the bus voltage drops to some unspecified > (low) > >amount, as during an extended engine cranking event, the brain gets > >"scrambled" and causes a timing mis-fire. The result was that spark was > >delivered BEFORE top-dead-center, causing the engine to try to spin > >backwards or cause a failure of the starter pinion or ring gear due to the > >high forces involved. > >My thoughts on this topic have been this: What about using a second, small > >battery (around 5 Amp-hr for example) on board and electrically isolate > this > >battery just prior to engine crank with a separate switch? The purpose of > >this battery is to provide clean, isolated power to the LSE units during > the > >crank event without its voltage being "dragged" down by the starter. In > >essence, this would require that an additional switch would be placed in > the > >"start" position and used to feed LSE power exclusively from this small > >battery; then, after the engine is running, tie the two batteries back > >together by throwing the switch back to its "run" position and thereby let > >the alternator keep both batteries charged. ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: nav & strobe on the same switch???
> >any reason why the nav lights and strobe should not be on the same switch >- an OFF / NAV / NAV & STOBE - three position switch >so I could shut off the strobe when in IMC to minimize spacial >disorientation - by putting the switch in the middle position?? >thanks No problem. The 2-10 progressive switch will implement this. I'd go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often operated vfr-day and need to come on before the nav lights. Bob . . . ________________________________________________________________________________
From: "Ken Brooks" <kenbrooks(at)charter.net>
Subject: Rubber Cable Grommets
Date: Mar 24, 2004
I'm trying to seal up a 1 3/16" hole that has a 1/4" cable going through the center and am having trouble locating the right size rubber grommet (Wicks, ACS, etc.). Seems like the ones that fit the large bulkhead hole size all have larger holes for the cable also (1/2"). Has anyone had any luck making their own rubber grommets by cutting/punching out the right cable size hole in the middle? Any suggestions would be appreciated. I'm trying to seal well and look good too. Ken Brooks Roscoe, IL RV-8 spaghetti everywhere ________________________________________________________________________________
Date: Mar 24, 2004
From: richard(at)riley.net
Subject: Re: nav & strobe on the same switch???
> > > > > >any reason why the nav lights and strobe should not be on the same switch > >- an OFF / NAV / NAV & STOBE - three position switch > >so I could shut off the strobe when in IMC to minimize spacial > >disorientation - by putting the switch in the middle position?? > >thanks > > No problem. The 2-10 progressive switch will implement this. I'd > go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often > operated vfr-day and need to come on before the nav lights. I used that switch, but I had the opposite logic. I figured when I was taxiing on the ground I wanted nav lights on, but I don't turn on the strobes till I enter the active runway. ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Separate start battery for Plasma III
> >I'll let Bob respond to the need for a second battery, but you can at least >avoid the isolation switch. Just put a diode between the battery and the >primary bus, a-la the endurance bus. If your main bus voltage drops 12V >(actually, below 12V+diode voltage drop), the diode will turn off and that >bus >will be isolated. But, while the main bus is greater than that of the >battery, >the LSE and battery will see that voltage, so the alternator will supply the >battery (charge it) and the LSE. > >Be careful of diode selection. Diodes have a voltage drop that will reduce >the >voltage seen by this isolated bus. If the drop is large enough the backup >battery won't charge properly. If you use a "Schottky" diode, a type with a >very small drop, you should be fine. > >Also, why 5Ah? According to their Web site the LSE draws 1.2-1.3A >depending on >the model. For the five seconds you'd be cranking you could get by with a >smaller value, probably as low as 1.5A although 2-2.5A would be safer. That >would save a lot of weight and make this a more acceptable option. You're >probably still best with a small sealed lead-acid though, unless Bob has a >better idea. They don't need charge controllers the way, say, a NiMH battery >would. Actually, rather than install a second battery, a computer grade electrolytic capacitor across the input power leads to the ignition system with a series isolation diode would do the same thing and without adding battery to the system (no maintenance). We only need to support the ignition system during the starter motor inrush interval (milliseconds). Seems that if the system is vulnerable to this common condition, the feature should be built into the ignition system. Bob . . . ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: nav & strobe on the same switch???
Date: Mar 24, 2004
I did the OFF-NAV-NAV+STROBE single switch thing in my RV-7, and I'm regretting it already (and I'm not even flying yet). Bob's point is right on, where you may want strobes on during the day but don't need to run the position lights. The only problem with doing what Bob suggested (OFF-STROBE-NAV+STROBE) is that at *night*, when you're sitting there on the runup pad or at the threshold waiting for your clearance, you may not want those strobes on, but you definitely want the position lights on. In my case, running the position lights during the day is the worst case scenario...which ain't all that bad. I'm just prepared to have to replace those bulbs sooner that I might have otherwise. No big deal, but it's not ideal. I guess my point is that if you have the space, go with separate switches if you can. I know next time I will. Hope this helps, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: nav & strobe on the same switch??? > > > > >any reason why the nav lights and strobe should not be on the same switch > >- an OFF / NAV / NAV & STOBE - three position switch > >so I could shut off the strobe when in IMC to minimize spacial > >disorientation - by putting the switch in the middle position?? > >thanks > > No problem. The 2-10 progressive switch will implement this. I'd > go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often > operated vfr-day and need to come on before the nav lights. > > Bob . . . > > ________________________________________________________________________________
From: "Rob Housman" <RobH@hyperion-ef.com>
Subject: nav & strobe on the same switch???
Date: Mar 24, 2004
However, while on the taxiway it is courteous to leave off the strobes to avoid flashing in the eyes of other pilots. Best regards, Rob Housman Europa XS Tri-Gear A070 Airframe complete Irvine, CA -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: nav & strobe on the same switch??? > >any reason why the nav lights and strobe should not be on the same switch >- an OFF / NAV / NAV & STOBE - three position switch >so I could shut off the strobe when in IMC to minimize spacial >disorientation - by putting the switch in the middle position?? >thanks No problem. The 2-10 progressive switch will implement this. I'd go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often operated vfr-day and need to come on before the nav lights. Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Fin tip ELT antenna?
>Bob, >How can I take some soft SS that some VHF comm antennas are made from and >attach a threaded end on the bottom like an ELT antenna has so I can mount >it horizontally to a bulkhead. I want to do that instead of epoxying >copper strips to fiberglass fairings. If you want stainless, you can drill a steel bolt head and silver-solder the stainless rod into it to provide a threaded fitting at one end. Since the antenna is totally enclosed, you could use some brass rod and soft solder it into the drilled head of a brass bolt. 3/8" brass hardware can be insulated from the sheet metal using insulating washers like those used on mic and headset jacks. See: http://bandc.biz/s890-1sm.jpg which you can order at: http://bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?24X358218#s892 Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: nav & strobe on the same switch???
> > > > > > > > > > >any reason why the nav lights and strobe should not be on the same switch > > >- an OFF / NAV / NAV & STOBE - three position switch > > >so I could shut off the strobe when in IMC to minimize spacial > > >disorientation - by putting the switch in the middle position?? > > >thanks > > > > No problem. The 2-10 progressive switch will implement this. I'd > > go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often > > operated vfr-day and need to come on before the nav lights. > >I used that switch, but I had the opposite logic. I figured when I was >taxiing on the ground I wanted nav lights on, but I don't turn on the >strobes till I enter the active runway. Never heard of this. Nav lights are pretty close to useless for any practical purpose. Strobe lights get people's attention that the engine is running and/or the airplane is in motion about the airport and is visible day and night whether ground based or airborne. Further, strobes take less total energy to operate. Of course, there's the courtesy issue of not blasting retinas off the eyeballs of other pilots taxiing in the area. Once you've left the ramp and enter controlled environment, the value of showing any lights becomes problematical and may create more hazard/discomfort than value. When you're in IMC, you don't need to show any lights. Nobody is going to see them whether strobe or steady and there is value being able to run strobes in day-vfr environment. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 24, 2004
From: SportAV8R(at)aol.com
Subject: Re: Fin tip ELT antenna?
In a message dated 3/24/2004 11:44:20 AM Eastern Standard Time, bob.nuckolls(at)cox.net writes: > Since > the antenna is totally enclosed, you could use some brass > rod and soft > solder it into the drilled head of a brass bolt. Bob, I made electrical "copies" of the Archer -style wingtip antennas depicted in the 'Connection out of brass hobby tubing and flat stock, assembled structurally with soldered joints, and they have held up for a year in my RV wingtip with no structural failures. I'm quite happy with this type of "ugly" homebrew construction for antennas that are enclosed in structure; it's beefier than it looks. -Bill Boyd RV-6A ________________________________________________________________________________
Subject: Separate start battery for Plasma III
Date: Mar 24, 2004
From: "George Braly" <gwbraly(at)gami.com>
Bob, I suspect the system is resetting continuously during the crank cycle - - and then fires correctly only when the starter solenoid is released. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Separate start battery for Plasma III > >I'll let Bob respond to the need for a second battery, but you can at least >avoid the isolation switch. Just put a diode between the battery and the >primary bus, a-la the endurance bus. If your main bus voltage drops 12V >(actually, below 12V+diode voltage drop), the diode will turn off and that >bus >will be isolated. But, while the main bus is greater than that of the >battery, >the LSE and battery will see that voltage, so the alternator will supply the >battery (charge it) and the LSE. > >Be careful of diode selection. Diodes have a voltage drop that will reduce >the >voltage seen by this isolated bus. If the drop is large enough the backup >battery won't charge properly. If you use a "Schottky" diode, a type with a >very small drop, you should be fine. > >Also, why 5Ah? According to their Web site the LSE draws 1.2-1.3A >depending on >the model. For the five seconds you'd be cranking you could get by with a >smaller value, probably as low as 1.5A although 2-2.5A would be safer. That >would save a lot of weight and make this a more acceptable option. You're >probably still best with a small sealed lead-acid though, unless Bob has a >better idea. They don't need charge controllers the way, say, a NiMH battery >would. Actually, rather than install a second battery, a computer grade electrolytic capacitor across the input power leads to the ignition system with a series isolation diode would do the same thing and without adding battery to the system (no maintenance). We only need to support the ignition system during the starter motor inrush interval (milliseconds). Seems that if the system is vulnerable to this common condition, the feature should be built into the ignition system. Bob . . . --- Incoming mail is certified Virus Free. --- ________________________________________________________________________________
Date: Mar 24, 2004
Subject: Re: nav & strobe on the same switch???
From: John Schroeder <jschroeder(at)perigee.net>
That's the way we are going to do it using one of B&C (Bob's) S700-2-10 switches. Doing the same with dome lighting: first is red, then both red and white. John > any reason why the nav lights and strobe should not be on the same > switch - an OFF / NAV / NAV & STOBE - three position switch > so I could shut off the strobe when in IMC to minimize spacial > disorientation - by putting the switch in the middle position?? > thanks ________________________________________________________________________________
Subject: Re: nav & strobe on the same switch???
From: John Schroeder <jschroeder(at)perigee.net>
Date: Mar 24, 2004
But if you go IMC/IFR you'll may want to be able to get the strobes off first. John > No problem. The 2-10 progressive switch will implement this. I'd > go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often > operated vfr-day and need to come on before the nav lights. > > Bob . . . ________________________________________________________________________________
From: "GMC" <gmcnutt(at)uniserve.com>
Subject: nav & strobe on the same switch???
Date: Mar 24, 2004
> >any reason why the nav lights and strobe should not be on the same switch >- an OFF / NAV / NAV & STOBE - three position switch >so I could shut off the strobe when in IMC to minimize spacial >disorientation - by putting the switch in the middle position?? >thanks No problem. The 2-10 progressive switch will implement this. I'd go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often operated vfr-day and need to come on before the nav lights. Bob . . . Except the above setup does not allow for operations on the ground at night in the vicinity of other aircraft. Also the suggestion of operating IFR at night with NAV+STROBE off will eventually end up with the aircraft landing at night with no lights showing. Put in a four position rotary switch or individual switches. George in Langley ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Separate start battery for Plasma III
> >Bob, > >I suspect the system is resetting continuously during the crank cycle - - >and then fires correctly only when the starter solenoid is released. Hmmmm . . . I'm mystified by such behavior. If you have a brown-out watchdog, it shouldn't call for a reset until after the bus voltage exceeds minimum levels for performance. After the initial inrush event, a single "good to go" signal from the watchdog should be sufficient. If your hypothesis is correct, then a rudimentary review of DO-160 power input conditions would be useful in crafting the next generation of product. Bob . . . >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert >L. Nuckolls, III >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: Separate start battery for Plasma III > > > > > > > > >I'll let Bob respond to the need for a second battery, but you can at least > >avoid the isolation switch. Just put a diode between the battery and the > >primary bus, a-la the endurance bus. If your main bus voltage drops 12V > >(actually, below 12V+diode voltage drop), the diode will turn off and that > >bus > >will be isolated. But, while the main bus is greater than that of the > >battery, > >the LSE and battery will see that voltage, so the alternator will supply the > >battery (charge it) and the LSE. > > > >Be careful of diode selection. Diodes have a voltage drop that will reduce > >the > >voltage seen by this isolated bus. If the drop is large enough the backup > >battery won't charge properly. If you use a "Schottky" diode, a type with a > >very small drop, you should be fine. > > > >Also, why 5Ah? According to their Web site the LSE draws 1.2-1.3A > >depending on > >the model. For the five seconds you'd be cranking you could get by with a > >smaller value, probably as low as 1.5A although 2-2.5A would be safer. That > >would save a lot of weight and make this a more acceptable option. You're > >probably still best with a small sealed lead-acid though, unless Bob has a > >better idea. They don't need charge controllers the way, say, a NiMH battery > >would. > > Actually, rather than install a second battery, a computer grade > electrolytic capacitor across the input power leads to the ignition > system with a series isolation diode would do the same thing and > without adding battery to the system (no maintenance). We only need > to support the ignition system during the starter motor inrush > interval (milliseconds). Seems that if the system is vulnerable > to this common condition, the feature should be built into the > ignition system. > > Bob . . . > > >--- >Incoming mail is certified Virus Free. > > >--- > > Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Fin tip ELT antenna?
> >In a message dated 3/24/2004 11:44:20 AM Eastern Standard Time, >bob.nuckolls(at)cox.net writes: > > > Since > > the antenna is totally enclosed, you could use some brass > > rod and soft > > solder it into the drilled head of a brass bolt. > >Bob, I made electrical "copies" of the Archer -style wingtip antennas >depicted in the 'Connection out of brass hobby tubing and flat stock, >assembled structurally with soldered joints, and they have held up for a >year in my RV wingtip with no structural failures. I'm quite happy with >this type of "ugly" homebrew construction for antennas that are enclosed >in structure; it's beefier than it looks. that configuration has certainly proven it's worth over the years. Is there enough room under fin tip to incorporate this style antenna? Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: nav & strobe on the same switch???
> > > When you're in IMC, you don't need to show any lights. Nobody is > > going to see them whether strobe or steady and there is value > > being able to run strobes in day-vfr environment. > >If you're flying in and out of clouds at night, I personally think it's best >to keep your strobes off but your position lights ON. > >Granted, ATC is supposed to maintain separation, but you never know what >might be lurking around out there. 8-) When was the last time you visually captured an airplane at night based solely on position lights? What's to say that variability of cloud-reflected light from the nav fixtures is not also strong source of visual confusion leading to vertigo? This effect might be especially strong when flying in and out of clouds. It's a belt-n-suspenders suggestion that needs a closer look. I'm not seeing how benefits outweigh risks. Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Rubber Cable Grommets
> >I'm trying to seal up a 1 3/16" hole that has a 1/4" cable going through the >center and am having trouble locating the right size rubber grommet (Wicks, >ACS, etc.). Seems like the ones that fit the large bulkhead hole size all >have larger holes for the cable also (1/2"). Has anyone had any luck making >their own rubber grommets by cutting/punching out the right cable size hole >in the middle? Any suggestions would be appreciated. I'm trying to seal >well and look good too. That's a tall order for a rubber part. Is this in a firewall where "sealing" is important? I'd build a cover plate and downsize the grommet hole. Also, if on the firewall, add grommet shields and fire putty -OR- go to a more robust and purposeful firewall penetration. See: http://www.aeroelectric.com/articles/Firewall_Penetration/firewall.html Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: nav & strobe on the same switch???
> >I did the OFF-NAV-NAV+STROBE single switch thing in my RV-7, and I'm >regretting it already (and I'm not even flying yet). > >Bob's point is right on, where you may want strobes on during the day but >don't need to run the position lights. The only problem with doing what Bob >suggested (OFF-STROBE-NAV+STROBE) is that at *night*, when you're sitting >there on the runup pad or at the threshold waiting for your clearance, you >may not want those strobes on, but you definitely want the position lights >on. > >In my case, running the position lights during the day is the worst case >scenario...which ain't all that bad. I'm just prepared to have to replace >those bulbs sooner that I might have otherwise. No big deal, but it's not >ideal. > >I guess my point is that if you have the space, go with separate switches if >you can. I know next time I will. Sounds like a plan . . . Bob . . . ________________________________________________________________________________
Date: Mar 24, 2004
From: Julia <wings97302(at)yahoo.com>
Subject: Nav & Stobe on same switch??
So after all the comments so far - would it be fair to say that two seperate switches is best but if you have to go with one switch then Off / __??___/___?? what is best?? I think i'd like to be able to turn on Navs at night and not have stobes - so off/nav/nav&strobe would be best. For day light landing - i've got the wigwag setup - so I don't see that I need strobes. Bob's idea was off/stobe/strobe&nav - however this would not allow me to shut off the strobe and still have the nav? In thinking off/nav/nav&strobe sounds best from what i've heard so far thanks ________________________________________________________________________________
Subject: Dancing Ammeter
Date: Mar 24, 2004
From: "Metcalfe, Lee, AIR" <Lee.Metcalfe(at)jocogov.org>
'Lectric Bob and other interested folks: Just replaced my el-cheapo Cessna knock-off split master switch with a new Cessna part (from ACS) and viola, problem solved. I had also been having a problem with the BAT side of the switch (had to mash it hard when turning on the battery to get the contactor to engage). The switch is at least fifteen years old and is of inferior quality. I may get scientific and open it up to see what the contacts look like. Cheers! Lee -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Dancing Ammeter --> > > >My flying Lancair 320 has 517 hrs. TT. Within the last few hours of >flying, the ammeter has begun a rhythmic wiggle at about 1.5 cycles per >second with about a 10 amp amplitude. Occasionally the amplitude will >go full scale with no apparent triggering event. Adding load just >moves the range of the wiggle further up the scale. The frequency of >the wiggle is independent of engine RPM. It's the same at idle as at >full tilt boogie. I have pulled the alternator (generic automotive >type, externally regulated) and had it tested. No problems. I have >checked, cleaned and tightened all connections in the >alternator/regulator/battery circuits. I'm now down to either the >regulator or the meter being bad. The meter is one of those combined >ammeter/voltmeter jobbies where it normally shows amps and you push a >button for volts. The ammeter is shunted from the B lead, which goes >through a 35-amp breaker to the main bus. The voltage indication is >rock steady and agrees with the digital voltage shown in my EDM-700. >The battery (Odyssey PC925) seems to be being charged normally. The >regulator is a generic automotive type and is the original installation >(517 hrs.). It is mounted on the engine side of the firewall in a very >difficult place to get to (I didn't build my plane). Changing it is >going to be a major pain. That's why I wanted to get y'all's feedback >before attacking the regulator. > >Any suggestions for further troubleshooting? I have a digital >multimeter but don't know how to use it to diagnose this situation. Dancing ammeters are almost always due to increasing resistance of wiring and components between the bus and the regulator's "bus" terminal. Hundreds of Cessna's and Pipers do this every year. Most get "fixed" by replacing the regulator or perhaps one of the suspect components like the split rocker master switch. ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Connector Identification
Date: Mar 24, 2004
John - been there, identifying the parts drove me nuts! In the UK the parts I ordered to work with a Nove and have connected are: Qty Manufac Farnell Descr Price ea Price 5 299-467 Pin Housing 0.44 2.20 5 299-509 Socket 0.46 2.30 1 299-560 14-18 Pins 7.84 7.84 1 299-571 14-18 Sockets 7.84 7.84 P222, Book 2 in the Farnell catalogue. Check before you order but I think that will work just fine. (I might have ordered 4 rather than 3 way) Steve. N Yorks., UK RV9a #90360 -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of n3eu(at)comcast.net Subject: Re: AeroElectric-List: Connector Identification --- ________________________________________________________________________________
Date: Mar 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Garmin 340 Audio panel question -
RG400 to D-Sub? > >In a message dated 3/23/2004 9:41:59 PM US Mountain Standard Time, >bob.nuckolls(at)cox.net writes: >http://www.aeroelectric.com/articles/RG400_Dsub/RG400_Dsub_1.jpg >Looks simple to install. Thanks for the offer! > >Ronald Smith >15460 Blackbird Drive >Fountain Hills AZ 85268 it's on the way. Bob . . . ________________________________________________________________________________
Date: Mar 25, 2004
From: "Scott, Ian" <ian_scott(at)commander.com>
Have a look for something like a digital panel meter, they usually have resistive arrays to change the scale of the reading, something in Australia is http://www1.jaycar.com.au/productView.asp?ID=QP5580&CATID=&keywords=digital+panel+meter&SPECIAL=&form=KEYWORD&ProdCodeOnly=&Keyword1=&Keyword2=&pageNumber=&priceMin=&priceMax=&SUBCATID I use them with a special thermocouple amp, to make a digital CHT gauge. Ian -----Original Message-----
From: owner-aeroelectric-list-server(at)matronics.com
[mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Jim Sower Subject: Re: AeroElectric-List: Instrument adaptating queations .... pts rule name description ---- ---------------------- -------------------------------------------------- <... Yup, 50 mv movements are commonly used with off-the-shelf shunts. For switching between two shunts of different current values, you can do either dual-scale instrument or a single ...> Movements are well and good. I can understand that. What I'm trying to adapt is a digital display. How do I reduce a digital display to a 50mv galvanometer? That was the original question. I've got digital displays that massage the input (volts, gallons, deg F, whatever) and display it numerically. How do I modify a digital voltmeter to display amps across a shunt? Still wonderin' .... Jim S. ________________________________________________________________________________
From: Joel Harding <cajole76(at)ispwest.com>
Subject: Re: nav & strobe on the same switch???
Date: Mar 24, 2004
Julia, that will work just fine, but if you plan to use your strobe in daylight you'll be burning your nav bulbs as well. No big deal, but will shorten the life of the nav bulbs. Joel Harding On Mar 24, 2004, at 8:19 AM, Julia wrote: > > any reason why the nav lights and strobe should not be on the same > switch - an OFF / NAV / NAV & STOBE - three position switch > so I could shut off the strobe when in IMC to minimize spacial > disorientation - by putting the switch in the middle position?? > thanks > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > > ________________________________________________________________________________
From: Joel Harding <cajole76(at)ispwest.com>
Subject: Re: nav & strobe on the same switch???
Date: Mar 24, 2004
On Mar 24, 2004, at 8:49 AM, Robert L. Nuckolls, III wrote: > > >> >> any reason why the nav lights and strobe should not be on the same >> switch >> - an OFF / NAV / NAV & STOBE - three position switch >> so I could shut off the strobe when in IMC to minimize spacial >> disorientation - by putting the switch in the middle position?? >> thanks > > No problem. The 2-10 progressive switch will implement this. I'd > go OFF-STROBE-NAV+STROBE for sequence. Strobe lights are often > operated vfr-day and need to come on before the nav lights. > > Bob . . . > The only downside to that combination is that while taxiing in or out at night, the strobes will be popping off, which can be somewhat irritating if other folks are in the vicinity. Joel Harding ________________________________________________________________________________
Subject: Separate start battery for Plasma III
Date: Mar 24, 2004
From: "George Braly" <gwbraly(at)gami.com>
Bob, That system has no uP. It is all analog. I probably misled you by using the term "re-setting". Sorry. Poor and inarticulate choice of words, on my part. Regards, George >Bob, > >I suspect the system is resetting continuously during the crank cycle - - >and then fires correctly only when the starter solenoid is released. Hmmmm . . . I'm mystified by such behavior. If you have a brown-out watchdog, it shouldn't call for a reset until after the bus voltage exceeds minimum levels for performance. After the initial inrush event, a single "good to go" signal from the watchdog should be sufficient. If your hypothesis is correct, then a rudimentary review of DO-160 power input conditions would be useful in crafting the next generation of product. Bob . . . >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert >L. Nuckolls, III >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: Separate start battery for Plasma III > > > > > > > > >I'll let Bob respond to the need for a second battery, but you can at least > >avoid the isolation switch. Just put a diode between the battery and the > >primary bus, a-la the endurance bus. If your main bus voltage drops 12V > >(actually, below 12V+diode voltage drop), the diode will turn off and that > >bus > >will be isolated. But, while the main bus is greater than that of the > >battery, > >the LSE and battery will see that voltage, so the alternator will supply the > >battery (charge it) and the LSE. > > > >Be careful of diode selection. Diodes have a voltage drop that will reduce > >the > >voltage seen by this isolated bus. If the drop is large enough the backup > >battery won't charge properly. If you use a "Schottky" diode, a type with a > >very small drop, you should be fine. > > > >Also, why 5Ah? According to their Web site the LSE draws 1.2-1.3A > >depending on > >the model. For the five seconds you'd be cranking you could get by with a > >smaller value, probably as low as 1.5A although 2-2.5A would be safer. That > >would save a lot of weight and make this a more acceptable option. You're > >probably still best with a small sealed lead-acid though, unless Bob has a > >better idea. They don't need charge controllers the way, say, a NiMH battery > >would. > > Actually, rather than install a second battery, a computer grade > electrolytic capacitor across the input power leads to the ignition > system with a series isolation diode would do the same thing and > without adding battery to the system (no maintenance). We only need > to support the ignition system during the starter motor inrush > interval (milliseconds). Seems that if the system is vulnerable > to this common condition, the feature should be built into the > ignition system. > > Bob . . . > > >--- >Incoming mail is certified Virus Free. > > >--- > > Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- == == == == ________________________________________________________________________________
From: Mcculleyja(at)aol.com
Date: Mar 24, 2004
Subject: Re: AeroElectric-List Digest: 23 Msgs - 03/23/04
In a message dated 3/24/04 2:57:05 AM Eastern Standard Time, aeroelectric-list-digest(at)matronics.com writes: > Last weekend I remembered to check the SD-8 at lower RPM's. The voltage > drops off gradually below 1500 RPM's, reaching 12 volts at about 1200 RPM's. > > Ken Harrill > RV-6, 300+ hours > Columbia, SC > I can confirm the same. Even with NO electrical load other than the battery contactor draw of 750 ma and with the battery (17 AH RG) fully charged and showing 12.8 volts, the voltage will not begin to rise above 12.8 volts until above 1500-1700 RPM (Lycoming 180 HP). Above this RPM the voltage rises quickly to 14.4, but the current output remains close to one amp because the battery is essentially fully charged. Only as additional electrical load is turned on (radio, xponder, etc) does the current output of the SD-8 begin to rise to meet the operating load of these devices plus the minor charging need of the battery. During this adding of load the system voltage drops slightly as appears normal, based on whatever is the steady state RPM and load. Jim McCulley Operational Tailwind ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: PM Alternator
Date: Mar 25, 2004
>the SD-8 does not produce much current below about 1500 RPM,< 'Much' isn't very quantified. Bob, Ken, The SD-8 on my RV-6 produces the following voltage readings on a VM-1000 engine monitor (sensing the endurance buss) with everything OFF. RPM Voltage 800 11.2 900 11.2 1000 11.4 1100 11.9 1200 12.9 1300 13.7 1400 14.4 1500 14.4 Ken Harrill RV-6, 300+ hours Columbia, SC ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: Separate start battery for Plasma III
Date: Mar 25, 2004
-----Original Message----- <bilinski@kyocera-wireless.com> LSE ignition units work as low as 4~5 volts if memory serves, its listed on their web site. If your idea of the second battery works then either the IGN system has a problem or you by passed the problem somewhere else. Scott, On my RV-6, the voltage (measured at the ignition module) drops to around 8 volts with the starter engaged, and the LSE does not fire at that voltage, regardless of what Klause claims. Ken Harrill RV-6, 300+ hours ________________________________________________________________________________
From: "Gianni Zuliani" <gianni(at)comgz.com>
Subject: Hybrid 14/28V system
Date: Mar 25, 2004
Hi Bob, I'm planning to implement a 14V system very similar to your Z-13 schematic, but including the possibility to power a 28V radio. To this end, I would use 2 SPDT relays to put the SD-8 pm alternator (coupled with its own 7.2 Ah battery) alternatively in series (in normal mode) or in parallel with the normal 14V system. The parallel mode would be used in case of failure of the primary belt driven alternator. In this emergency, only the SD-8 would be used to feed the 14V system while the 28V power would be attained (for about one hour, at the amperage requested by the radio) by the small battery only, which of course would always remain in series. I've never seen something like this, but my experience in electrical systems is very limited. That's why I'd like to hear your comments on my idea. Thank you. Gianni Zuliani Stag-Ez RG I-MEZE http://www.comgz.com/Tristar.html ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: Separate start battery for Plasma III
Date: Mar 25, 2004
Bob, I actually have Jeff Rose's EIs rather than LSE, and I've swapped my PM starter for the new Skytec NL. WRT the "computer grade electrolytic capacitor across the input power leads to the ignition system with a series isolation diode", could you please furnish some actual part values and possibly even a simple drawing for those (like me) who have four cylinder Lycs and two EIs? I imagine that would help a lot of folks! Thanks, Troy Scott tscott1217(at)bellsouth.net Glasair Super IISRG, N360TS ________________________________________________________________________________
Date: Mar 25, 2004
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Amnmeter remote wiring
I have a Velocity with battery and all (master, starter, alternator) relays aft by the firewall and an ammeter from Pep boys or some place like that on the pane. I am looking to put one of B&C's 50 mv shunts on the firewall to measure alternator output and another on a bulkhead near the panel to measure load to the systems. I want to wire the ammeter to these shunts through a DPDT switch. I assume that since this is a pretty cheap common ammeter, it is built as generic as possible. I further assume that a 50 mv movement is the most generic type available. I assume again that I can strip the shunt out of this ammeter and wire it through the switch to the shunts. That's a LOT of assumptions. I need a sanity check around: a) my assumptions; b) if any of the assumptions are off (show stopper), how easy is it for me to come by an affordable ammeter movement that I could wire through the switch to the shunt(s). I have no idea what a generic ammeter should cost or where I would find one. Thanks .... Jim S. -- Jim Sower ... Destiny's Plaything Crossville, TN; Chapter 5 Long-EZ N83RT, Velocity N4095T ________________________________________________________________________________
From: n3eu(at)comcast.net
Subject: Re: Hybrid 14/28V system
Date: Mar 25, 2004
Gianni Zuliani wrote: > ... > I'm planning to implement a 14V system very similar to your Z-13 schematic, > but including the possibility to power a 28V radio.... I'd suggest you get the radio's service manual from www.esscoaircraft.com. To make it a 14V version, it may need only swapping out 28V lamps, or rewiring them for 14V, and maybe swapping/shorting a power resistor in the power supply section. Look for footnotes, "For 28V...." Reg, Fred F. ________________________________________________________________________________
From: "Rick Fogerson" <rickf(at)cableone.net>
Subject: Smoke Test - problem
Date: Mar 25, 2004
Hi Bob, I've got a head scratcher (for me anyway) on my electric pump circuit. Details as follows: 1) Circuit (20 AWG) goes from hot side of battery > aux battery bus > 7A CB > switch > small lamp from B&C (pump "on" warning) > pump. 2) As wired and with the switch "on", the light comes on but the pump doesn't run. The voltage across the pump terminals shows only 0.8 volts. 3) To test the pump, I jumpered from the switch to the pump + terminal and the pump ran. Do you think the lamp is creating the problem or is there some other electrical gremlin at work here? Thanks, Rick Fogerson RV3 (90% done and 90% to go) Boise, ID ________________________________________________________________________________
Date: Mar 25, 2004
Subject: Re: Smoke Test - problem
From: "Matt Prather" <mprather(at)spro.net>
Hi Rick First, I'll state an assumption... You ground the negative side of the pump in some way? Then, a question. Are all of these components wired in series? ie, a single wire is strung from the switch to one side of the lamp terminal, another wire goes from the other side of the lamp to a terminal on the pump, and then yet another wire goes from another terminal on the pump to ground? If the above assumptions are correct, I'll state that only some components can be wired as you described. There are a couple of problems that I can see. The first is that the pump is probably designed to see 12V across its terminals. Placing the lamp in series, causes most of the voltage to be dropped across its terminals (maybe 11.2V). Once that voltage is lost through the lamp, it isn't available to the pump. The other problem that I see is that if the bulb fails (burns open), it will turn off the pump. Its a bad deal when the indicator can break the circuit being monitored. A first-step better bet would be to wire the lamp and pump in parallel. That means that from the switch you need two wires. One goes to the + terminal on the pump, and the other goes to a terminal on the lamp. Then, each component needs a ground wire to complete the circuit. One thing to consider is that it might be possible for the lamp to fail shorted. This would cause the breaker to blow and the pump to be unavailable. While failing shorted is unlikely for an incandescent bulb, its something to consider. A way around this problem is to use a 2 pole switch and seperate circuit protection devices (breakers). This switch is designed to control 2 seperate circuits. Then, you could use one breaker to provide power to the indicator, and a seperate one to provide power to the pump. Run a wire from each breaker up to each like terminal on the switch, and then run individual wires from the switch to the pump and lamp. That's the way I would do it... So, is your airplane at one of the airports around Boise? I keep my Varieze in Nampa.. Regards, Matt- N34RD > > > Hi Bob, > I've got a head scratcher (for me anyway) on my electric pump circuit. > Details as follows: > > 1) Circuit (20 AWG) goes from hot side of battery > aux battery bus > 7A > CB > switch > small lamp from B&C (pump "on" warning) > pump. > > 2) As wired and with the switch "on", the light comes on but the pump > doesn't run. The voltage across the pump terminals shows only 0.8 > volts. > > 3) To test the pump, I jumpered from the switch to the pump + terminal > and the pump ran. > > Do you think the lamp is creating the problem or is there some other > electrical gremlin at work here? > > Thanks, Rick Fogerson > RV3 (90% done and 90% to go) > Boise, ID > > ________________________________________________________________________________
Date: Mar 26, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Smoke Test - problem
The lamp is definitely causing the problem (actually how it is wired is the problem). Since the pump normally draws much more current than the lamp, and they are connected in series, all the voltage is dropped across the lamp and there is none left for the pump. You need to connect the lamp and pump in parallel (side-by-side in the circuit). Assuming that you want the light to illuminate when the power is applied to the pump, just connect your circuit as you have it except from the switch split the circuit. Out of the switch, run one wire to the lamp and another wire to the pump. The other side of the lamp and the other side of the pump both go to ground. That way, the power goes through your chain of connections and you have 12V for both the pump and the lamp. Dick Tasker Rick Fogerson wrote: > >Hi Bob, >I've got a head scratcher (for me anyway) on my electric pump circuit. Details as follows: > >1) Circuit (20 AWG) goes from hot side of battery > aux battery bus > 7A CB > switch > small lamp from B&C (pump "on" warning) > pump. > >2) As wired and with the switch "on", the light comes on but the pump doesn't run. The voltage across the pump terminals shows only 0.8 volts. > >3) To test the pump, I jumpered from the switch to the pump + terminal and the pump ran. > >Do you think the lamp is creating the problem or is there some other electrical gremlin at work here? > >Thanks, Rick Fogerson >RV3 (90% done and 90% to go) >Boise, ID > > > > ________________________________________________________________________________
Subject: Separate start battery for Plasma II, Part II
Date: Mar 26, 2004
From: "Mark Neubauer" <mark.neubauer(at)genmar.com>
Thanks for the numerous responses to my posting from two days ago. My observations: Bob's test on his GMC van confirmed what I thought might be the case - a huge in-rush current exists for a brief period at the start of a cranking event and the LSE units don't like this spike nearby, sometimes causing them to "hiccup". Whether this can be avoided with changes to the LSE units is immaterial, inasmuch as I doubt Klaus will ask for mine back to modify. Using a computer-grade diode to isolate the CDIs from this spike brings into the schematic another device which may result in a single failure mode, which I don't like with my plane having two LSE units. So, I conclude the following: I like using a separate isolated battery since it avoids the spike issue completely. True, it adds another switch to the system, but the mechanical engineer in me will take a good DPDT switch over a diode for reliability and troubleshooting ease. Further, having a separate, small (3 Ah) battery provides that last bit of back-up when/if all else in the aircraft's electrical system goes "Foxtrot-Uniform" . Flip the isolation switch at that time and you have a direct battery feed to the CDIs independent of everything else in the system. The current draw on each LSE unit is spec'd at 1.3A, so a 3 Ah capacity should be good for two hours of pucker-free operation. DigiKey lists a 12v sealed battery at 3.4 Ah weighing 2.6 lbs. for $25. Sounds like good insurance to me. BTW, I have always assumed this battery would be lead-acid RG chemistry for electrical characteristics consistency and avoid charging problems for the alternators. Mark Neubauer GlaStar N875ED (hopefully flying someday in 2005) ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Separate start battery for Plasma III
Date: Mar 26, 2004
Just a "ditto" on Ken's comment as I was there with him taking the measurements. An interesting question though (for me) is the following: What if the voltage we were measuring dropped to 4 volts for just a msec (faster than what we could detect) and then immediately came up to 8 and stayed there for the few seconds of cranking? If the LSE "sees" 4 volts at ***ANY*** time and thus will NOT fire, at what voltage must it's supply climb back UP to before it is ready to fire again?? Seems like I recall hysteresis effects on certain circuits from college days MANY MOONS ago. Or maybe I am totally off my rocker on this one. :-) James > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Ken > Harrill > Sent: Thursday, March 25, 2004 10:57 AM > To: 'aeroelectric-list(at)matronics.com' > Subject: RE: AeroElectric-List: Separate start battery for Plasma III > > > > > > -----Original Message----- > <bilinski@kyocera-wireless.com> > > LSE ignition units work as low as 4~5 volts if memory serves, its > listed on > their web site. If your idea of the second battery works then either the > IGN system has a problem or you by passed the problem somewhere else. > > > Scott, > > On my RV-6, the voltage (measured at the ignition module) drops > to around 8 > volts with the starter engaged, and the LSE does not fire at that voltage, > regardless of what Klause claims. > > > Ken Harrill > RV-6, 300+ hours > > ________________________________________________________________________________
Date: Mar 26, 2004
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Re: Smoke Test - problem
<... > switch > small lamp from B&C (pump "on" warning) > pump ... switch "on", the light comes on but the pump doesn't run ... I jumpered from the switch to the pump + terminal and the pump ran ...> If light is in series with pump, it won't pass enough current to run pump. Wire light from pump (+) to pump (-). That way, it will light when pump is ON and not if switch is OFF or fuze blows. It will stay lit if pump fails (open) internally, but there's not much you can do about that. Just a theory ... Jim S. Rick Fogerson wrote: > > Hi Bob, > I've got a head scratcher (for me anyway) on my electric pump circuit. Details as follows: > > 1) Circuit (20 AWG) goes from hot side of battery > aux battery bus > 7A CB > switch > small lamp from B&C (pump "on" warning) > pump. > > 2) As wired and with the switch "on", the light comes on but the pump doesn't run. The voltage across the pump terminals shows only 0.8 volts. > > 3) To test the pump, I jumpered from the switch to the pump + terminal and the pump ran. > > Do you think the lamp is creating the problem or is there some other electrical gremlin at work here? > > Thanks, Rick Fogerson > RV3 (90% done and 90% to go) > Boise, ID > -- Jim Sower ... Destiny's Plaything Crossville, TN; Chapter 5 Long-EZ N83RT, Velocity N4095T ________________________________________________________________________________
Date: Mar 26, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Separate start battery for Plasma II,
Part II > > >Thanks for the numerous responses to my posting from two days ago. My >observations: > >Bob's test on his GMC van confirmed what I thought might be the case - a >huge in-rush current exists for a brief period at the start of a cranking >event and the LSE units don't like this spike nearby, sometimes causing >them to "hiccup". > >Whether this can be avoided with changes to the LSE units is immaterial, >inasmuch as I doubt Klaus will ask for mine back to modify. > >Using a computer-grade diode to isolate the CDIs from this spike brings >into the schematic another device which may result in a single failure >mode, which I don't like with my plane having two LSE units. > >So, I conclude the following: > >I like using a separate isolated battery since it avoids the spike issue >completely. True, it adds another switch to the system, but the mechanical >engineer in me will take a good DPDT switch over a diode for reliability >and troubleshooting ease. Further, having a separate, small (3 Ah) battery >provides that last bit of back-up when/if all else in the aircraft's >electrical system goes "Foxtrot-Uniform" . Flip the isolation switch at >that time and you have a direct battery feed to the CDIs independent of >everything else in the system. The current draw on each LSE unit is spec'd >at 1.3A, so a 3 Ah capacity should be good for two hours of pucker-free >operation. DigiKey lists a 12v sealed battery at 3.4 Ah weighing 2.6 lbs. >for $25. Sounds like good insurance to me. One can be insurance-poor while still not solving the problem . . . >BTW, I have always assumed this battery would be lead-acid RG chemistry >for electrical characteristics consistency and avoid charging problems for >the alternators. What single point of failure? You only need for one ignition to work to get the engine running. If you can simply delay turning on one ignition until after the engine is cranking, then no mods are necessary. If you can add a capacitor-diode combo to one ignition then the problem is solved without affecting the other ignition system. Let's narrow the study down to an event that happens during a window of a second or two every flight cycle and run that dog to ground while minimizing parts count (a part that isn't there cannot fail), minimizing cost of ownership (batteries that are not there do not need to be maintained), etc. A 13th century philosopher once offered an illuminating simple http://wotug.ukc.ac.uk/parallel/www/occam/occam-bio.html In all of the possible solutions, there resides the most elegant, simple answer that meets the goals with the least parts and pilot/mechanic attention. The most obvious "solution" was for the product to be immune to the stresses now identified as antagonistic. Since you can't control the product, then control the environment in which it operates. Bob . . . ________________________________________________________________________________
From: "James Redmon" <james(at)berkut13.com>
Subject: Re: Separate start battery for Plasma II, Part II
Date: Mar 26, 2004
Bob, Can you point me to an existing circuit drawing with this "cap+diode" configuration or would I just place a rated capacitor in parallel with the ignition power leads for a single ignition? I have a Plasma II+ with one mag (non-impulse), a PM starter and plan engine start this weekend. I would like to be prepared if I run into the same issues. James Redmon Berkut #013 N97TX http://www.berkut13.com > If you can add a capacitor-diode combo to one ignition > then the problem is solved without affecting the other ignition > system. ________________________________________________________________________________
Date: Mar 26, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Separate start battery for Plasma II,
Part II > >Bob, > >Can you point me to an existing circuit drawing with this "cap+diode" >configuration or would I just place a rated capacitor in parallel with the >ignition power leads for a single ignition? > >I have a Plasma II+ with one mag (non-impulse), a PM starter and plan engine >start this weekend. I would like to be prepared if I run into the same >issues. Before we rush out and buy parts to bolt to an airplane, it's useful to see if the idea is REALLY useful. The BEST place to start is to get the manufacturer to quantify the task. (1) What's the minimum voltage the ignition system can tolerate and not become confused? (2) If the system DOES become confused, will it recover gracefully if the voltage rises above that threshold? (3) Would it be useful to add a diode in series with the ignition system and then parallel a capacitor across the power input leads to the ignition system? (4) What size capacitor would you recommend? (5) Would it be helpful to leave the ignition system OFF until after the engine is in motion during the task of getting the engine started? If useful answers are not forthcoming . . . then we can always do our own experiments to get the answers. However, I'll suggest that any responsible manufacturer owes you answers that make sense. It's not sufficient for me to supply products to the certified world without being prepared and able to address every question of interest to my customers. This is completely separate from issues of certification. Further, just because certification isn't required doesn't give any supplier a pass on timely, forthright and accurate responses to a customer's system integration and operational questions. I'm not trying to brush you off . . . just have lots of things on my plate right now. I could launch into a project to deduce answers to these questions . . . but anyone else can do it too. I'd encourage anyone having an interest in this topic to contact Lightspeed and open a dialog to discuss alternatives to a separate battery that supports an electronic ignition system solely for the purpose of keeping it awake during a few seconds at the beginning of each flight cycle. Bob . . . ________________________________________________________________________________
Date: Mar 26, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate start battery for Plasma II, Part
II Mark Neubauer wrote: > > > Thanks for the numerous responses to my posting from two days ago. My > observations: > > Bob's test on his GMC van confirmed what I thought might be the case - a > huge in-rush current exists for a brief period at the start of a cranking > event and the LSE units don't like this spike nearby, sometimes causing > them to "hiccup". > > Whether this can be avoided with changes to the LSE units is immaterial, > inasmuch as I doubt Klaus will ask for mine back to modify. > > Using a computer-grade diode to isolate the CDIs from this spike brings > into the schematic another device which may result in a single failure > mode, which I don't like with my plane having two LSE units. > > So, I conclude the following: > > I like using a separate isolated battery since it avoids the spike issue > completely. True, it adds another switch to the system, but the mechanical > engineer in me will take a good DPDT switch over a diode for reliability > and troubleshooting ease. Further, having a separate, small (3 Ah) battery > provides that last bit of back-up when/if all else in the aircraft's > electrical system goes "Foxtrot-Uniform" . Flip the isolation switch at > that time and you have a direct battery feed to the CDIs independent of > everything else in the system. The current draw on each LSE unit is spec'd > at 1.3A, so a 3 Ah capacity should be good for two hours of pucker-free > operation. DigiKey lists a 12v sealed battery at 3.4 Ah weighing 2.6 lbs. > for $25. Sounds like good insurance to me. Are you going to follow Bob's best practices for battery maintenance? What if your battery dies? Batteries have many more failure modes than diodes and switches. Adding a battery adds a lot more hassle than a diode and capacitor, and the whole combination will be MUCH lighter than the battery and switch. To kill a diode you need to exceed either its current or voltage ratings for a period of time. You can get a 100V 40A Schottky from Digikey for $2.77, far more current than the switch could handle. And transient voltage spikes won't last long enough to wipe it out. MTBFs for diodes are generally rated in the millions of hours, and they're as easy to diagnose as a switch. You just check both directions - current should flow in one, but not in the other. The capacitor is the same story. You can get a 40V 4700uF aluminum electrolytic from DigiKey for $3.58 (this is a pretty high grade). 40V is its maximum charge voltage - it will take a brief spike without complaint because it won't charge fast enough to hurt itself. That's why capacitors have a smoothing effect on voltage. Capacitor failure rates are around 3000 hours for the device I picked, so you do have a maintenance item - just replace it at overhaul. It's not rocket science. So you're looking at a potentially <$6 solution that weighs all of two ounces, mostly in the capacitor. A switch and battery, on the other hand, introduce all sorts of problems. They're many times heavier, and many times more expensive. You're also installing a battery to support a transient load, so it's total overkill. I understand your point about pucker factor but a properly designed electrical system with a redundant main battery or alternator would provide the same fault tolerance in the event of a failure, and it would be less pilot workload during an emergency. Most important, it may be LESS reliable in the long run. What if your switch fails in flight, how will you know before your engine dies? Switches are much more failure-prone than any of the devices listed above. It's also why Bob advocates not having a master avionics switch - it's a single point of failure. This switch would be a single point of failure for your ignition. Would you install a switch warning light with a circuit that senses a low-voltage condition on the ignition system's battery bus? Now you're really increasing weight and parts count. What if you just forget to flip the switch? It's fine to say you'll never forget but we have warning buzzers for various things for a reason. If you want redundancy in the control circuit you could put two diodes in parallel much more cheaply and without visible effect compared to two switches in parallel. Bob would probably not approve, since it's sort of like installing a TVS to catch a spike that doesn't exist, but it's cheap insurance, right? What about the battery? Will you follow Bob's battery maintenance suggestions, or could an engine re-start in flight leave you hanging because it wasn't charging for some reason and only had enough juice to get you off the ground? Will you rotate them out every year like your main battery? This could get expensive. One last comment. The diode and capacitor are what an engineer would have installed INSIDE the LSE to fix this problem. (In fact you can do without the diode, but it helps ensure the capacitor only tries to feed the critical ignition subsystem.) Is the correct fix outside the box so bad? Sorry I was so vehement, I must be picking some vibes up from Bob. =) Regards, Chad ________________________________________________________________________________
Date: Mar 26, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate start battery for Plasma II, Part
II James Redmon wrote: > > Bob, > > Can you point me to an existing circuit drawing with this "cap+diode" > configuration or would I just place a rated capacitor in parallel with the > ignition power leads for a single ignition? > > I have a Plasma II+ with one mag (non-impulse), a PM starter and plan engine > start this weekend. I would like to be prepared if I run into the same > issues. > > James Redmon > Berkut #013 N97TX > http://www.berkut13.com I haven't reinstalled my schematics capture package but here's a crude ASCII representation (you need a fixed-width font to see it properly, if it comes out strange and you run Windows, cut/paste it into Notepad): Diode Main bus >-------|>[-----+-------> LSE | --- + --- Cap | GND Note that an electrolytic capacitor is polarized. One side will be clearly labeled with a polarity marker. Usually it's the negative side, which goes to ground. Be sure you install it in the correct direction. If the diode in the picture isn't clear, the arrow points to the right. This is just like making a little endurance bus just for the LSE with a capacitor to stabilize its voltage. Regards, Chad ________________________________________________________________________________
Date: Mar 26, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Battery contact screws
Bob, you recommended 4 AWG for the cranking circuit. I'm seriously considering a front-battery setup in my pusher which makes for a lengthy run to the engine. Should I go with 2 AWG, or all the way down to 0? The batteries would be at around FS4 and the engine is at around FS140, and add a few feet to get from centerline to the electrical conduit, which is along the outside edge of the fuse. I seem to recall you having some rule of thumb for power dissipated by the wiring to the starter during cranking, but can't seem to find it. Thanks, Chad ________________________________________________________________________________
From: "James Redmon" <james(at)berkut13.com>
Subject: Re: Separate start battery for Plasma II, Part II
Date: Mar 26, 2004
Minor correction below - I meant to say (impulse-coupled) mag, but it doesn't really make any difference for this question. Just my anal-side showing through. ;-p -James ----- Original Message ----- From: "James Redmon" <james(at)berkut13.com> Subject: Re: AeroElectric-List: Separate start battery for Plasma II, Part II > > Bob, > > Can you point me to an existing circuit drawing with this "cap+diode" > configuration or would I just place a rated capacitor in parallel with the > ignition power leads for a single ignition? > > I have a Plasma II+ with one mag (non-impulse), a PM starter and plan engine > start this weekend. I would like to be prepared if I run into the same > issues. > > James Redmon > Berkut #013 N97TX > http://www.berkut13.com ________________________________________________________________________________
From: "Sam Hoskins" <shoskins(at)mchsi.com>
Subject: LSE Plasma III noise, Part Deux
Date: Mar 26, 2004
I am not having a lot of luck solving the LSE noise issue. I get a background tone is when the LSE is switched on, whether or not the engine is running. At Klaus' request I moved the com antenna coax away from the LSE 12V power leads. I shielded the 12V lead running from the battery to the CB. I then bridged the shielding across the CB so it connects with the shield on the 12V input lead. I still get the noise through my headset if the LSE is "ON", though it seems to have diminished somewhat. I tried installing the Radio Shack noise filter. At my first run, the capacitor blew up. The markings on the capacitor are not intuitive and I apparently got the polarity wrong. Went to R.S. and bought a replacement 220 microfarad, this time I got a 35V version. I hooked it up again. At first there seemed to be no change. Then, after a little fiddling, the tone seemed to fade in and out, as if someone was slowly turning a volume control. Then, after that, I still got the tone quite steady. The only thing I have not yet done is to run the LSE shielded ground (yes shielded, it is not shown on the on-line versions, but on my wiring diagram the wires coming from pins 15 & 8 on the input connector are shielded http://www.lsecorp.com/Manuals/PIIPIIPInputDiagram.htm ) ground from the control module, all the way to the battery. Right now the ground is plugged into my firewall ground bus. Has anyone else had noise and radio problems with their LSE Plasma III? I could use some experience here. Thanks Sam Q-200 ~ 1,350 hours > > > >I thought I was finished with the installation of my LSE Plasma III into my >all composite Q-200. I am running the one mag/one electronic system. I >went out for the test flight, but the tower was unable to read me. >"Aircraft calling ground, unreadable". Have you listened to the output from your transmitter? You need to have someone else talk to you while you're on a hand held 100' or more away. What does the radio sound like? An "unreadable" report may have nothing to do with the ignition system. Does the tower say you're now quite clear with the ignition system off? >After I fiddled with the squelch, I found there was a mid-range tone, quite >loud, whenever I had the LSE switched ON. I shut down the engine and found >the same thing; the noise was just as bad. (I have a Wag-Aero ICS Plus >Nav/Com, about 12 years old). If you're hearing noise in your headphones, then this may not have anything to do with the radio. It might be an audio system problem. >I called Klaus and he said I was picking up inductive coupling from the >oscillator. I admit I had diverted from his instructions just a little bit. >For the 12V supply I ran an unshielded wire from the battery to a 5A breaker >in the panel. From there, his shielded wire runs to the LSE brain box. The >shielded ground wire runs from the brain box to the ground buss, which is >mounted about 18" aft of the firewall. His instructions say it should go >all the way to the battery. shielded ground wire????? >My com antenna lead is RG58 and it runs in intimate proximity with the >unshielded 12V supply line to the battery. The com antenna is in the >vertical stab, and the battery is in the baggage compartment, aft of the >passenger seat. If you are hearing power supply noise from the ignition system then it's 1000% better to filter it off at the source than to re-route wires in an attempt to "live with the noise". >Klaus suggested separating the com antenna leads from any power leads, and >run shielded wire, straight to the battery per plans, including the CB. That >is what I now intend to do. > > >Any more thoughts or suggestions? These are all shots in the dark. Have you read the chapter on noise? What experiments have you run to make sure we're talking about the right antagonist, the right victim and then isolate the propagation mode? If Klaus or anyone else has you changing configuration of your installation wiring in an attempt to mitigate a noise problem, then they're admitting that their product isn't really suited for installation in your airplane. Let's chop and hack on things because we've deduced the action to be a useful thing to try instead of trying lots of things because they "might" help. Bob . . . ________________________________________________________________________________
From: "James Redmon" <james(at)berkut13.com>
Subject: Re: Separate start battery for Plasma II, Part II
Date: Mar 26, 2004
All true points. I was only suggesting the procurement of knowledge at this point, not parts. Don't even know if I will have a problem at all. Personally, I'll see how engine start (or at least the attempt) goes tomorrow, and go from there. All systems are per Z-12 and I have had (knock on wood) no problems what so ever thus far - all have been tested except engine driven equipment. You bet I'll be gathering data...will report findings - actually hoping there will be none to report. ;-) -James > >Can you point me to an existing circuit drawing with this "cap+diode" > >configuration or would I just place a rated capacitor in parallel with the > >ignition power leads for a single ignition? > > > >I have a Plasma II+ with one mag (non-impulse), a PM starter and plan engine > >start this weekend. I would like to be prepared if I run into the same > >issues. > > Before we rush out and buy parts to bolt to an airplane, > it's useful to see if the idea is REALLY useful. The > BEST place to start is to get the manufacturer to quantify > the task. ________________________________________________________________________________
Date: Mar 26, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: Separate start battery for Plasma II,
Part II Just a FYI. I have 3 firewall thru holes for cables. One for power, one for instrumentation, and the other for the wires from the brain box to the coils on the Elect IGN. If I try real hard I can hear very very faint alt noise. So this worked for me. > > >All true points. I was only suggesting the procurement of knowledge at this >point, not parts. Don't even know if I will have a problem at all. >Personally, I'll see how engine start (or at least the attempt) goes >tomorrow, and go from there. All systems are per Z-12 and I have had (knock >on wood) no problems what so ever thus far - all have been tested except >engine driven equipment. > >You bet I'll be gathering data...will report findings - actually hoping >there will be none to report. ;-) > >-James > >> >Can you point me to an existing circuit drawing with this "cap+diode" >> >configuration or would I just place a rated capacitor in parallel with >the >> >ignition power leads for a single ignition? >> > >> >I have a Plasma II+ with one mag (non-impulse), a PM starter and plan >engine >> >start this weekend. I would like to be prepared if I run into the same >> >issues. >> >> Before we rush out and buy parts to bolt to an airplane, >> it's useful to see if the idea is REALLY useful. The >> BEST place to start is to get the manufacturer to quantify >> the task. > > ________________________________________________________________________________
From: "Gerry Clabots" <gclabots(at)execpc.com>
Subject: Essential Bus Heat Sink
Date: Mar 26, 2004
I would like to know if mounting B&C Essential bus diode on the sub panel of my RV is enough of a heat sink to allow me a maximun of 10 amps load? If not how do I determine how large of a heat sink I should use? Gerry ________________________________________________________________________________
From: "Ross Mickey" <rmickey(at)ix.netcom.com>
Subject: Essential Bus Heat Sink
Date: Mar 26, 2004
Based on my recent conversations with Tim at B&C, the answer is...no one knows. Bob has been planning on doing some testing but I don't think he has gotten to it yet. I rigged my regulator up with an Intel CPU fan with heat sink. I haven't done any testing yet but it sure looks like it will help a lot. Ross Mickey N9PT > -----Original Message----- > Subject: AeroElectric-List: Essential Bus Heat Sink > > > I would like to know if mounting B&C Essential bus diode on > the sub panel of my RV is enough of a heat sink to allow me a > maximun of 10 amps load? > If not how do I determine how large of a heat sink I should use? > Gerry ________________________________________________________________________________
Date: Mar 26, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: LSE Plasma III noise, Part Deux
> >I am not having a lot of luck solving the LSE noise issue. I get a >background tone is when the LSE is switched on, whether or not the engine is >running. > >At Klaus' request I moved the com antenna coax away from the LSE 12V power >leads. I shielded the 12V lead running from the battery to the CB. I then >bridged the shielding across the CB so it connects with the shield on the >12V input lead. >I still get the noise through my headset if the LSE is "ON", though it seems >to have diminished somewhat. > >I tried installing the Radio Shack noise filter. At my first run, the >capacitor blew up. The markings on the capacitor are not intuitive and I >apparently got the polarity wrong. Went to R.S. and bought a replacement >220 microfarad, this time I got a 35V version. > >I hooked it up again. At first there seemed to be no change. Then, after a >little fiddling, the tone seemed to fade in and out, as if someone was >slowly turning a volume control. Then, after that, I still got the tone >quite steady. > >The only thing I have not yet done is to run the LSE shielded ground (yes >shielded, it is not shown on the on-line versions, but on my wiring diagram >the wires coming from pins 15 & 8 on the input connector are shielded >http://www.lsecorp.com/Manuals/PIIPIIPInputDiagram.htm ) ground from the >control module, all the way to the battery. Right now the ground is plugged >into my firewall ground bus. > >Has anyone else had noise and radio problems with their LSE Plasma III? I >could use some experience here. First, rig a 12v battery from a pair of 6v lantern batteries and run your ignition system from this battery. See if the noise goes away. This will tell us if the noise is magnetically conducted, electrically conducted, or radiated. Shielding is almost never an issue with noises except when it has been improperly "grounded". Let's do the battery test first and see what happens. Oh, is this noise pretty loud compared to real signals? Had a builder spend a lot of time chasing a noise out of his audio that turned out to be so small that the only time he would hear it was sitting in the cockpit with the engine not running. While in flight and in comparison to normal communications signals, the noise was inaudible. Don't forget that the ears have tremendous dynamic range and just 'cause you can hear something when all else is quiet doesn't mean it's going to be objectionable during normal operations. Bob . . . ________________________________________________________________________________
Date: Mar 26, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Essential Bus Heat Sink
I am not sure what you mean by your subpanel. If it is what I am thinking of and is relatively thick like mine (from Affordable Panel - 0.090") then that is plenty. Just to give a little extra safety factor you can use a dab of heat sink grease (Radio Shack Catalog #: 276-1372) between the diode block and the subpanel. Make sure the diode block is screwed securely and firmly to the subpanel. At ten amps you will be dissipating 6-8 watts which could probably be handled by the diode block by itself so attaching it to the subpanel with heat sink grease will allow it to run very cool. Dick Tasker Gerry Clabots wrote: > >I would like to know if mounting B&C Essential bus diode on the sub panel of my RV is enough of a heat sink to allow me a maximun of 10 amps load? >If not how do I determine how large of a heat sink I should use? >Gerry > > > > ________________________________________________________________________________
Date: Mar 26, 2004
From: richard(at)riley.net
Subject: Ebay bargain
A while back I saw a strange little gauge on Ebay. It's a turn and slip indicator, but it's rectangular. 1" high by 2" wide. I got it for $12. It says it's a JET p/n 501-1186-01, and it's also marked as an ARU-54/A. I tried for a while to get a wiring diagram for it, but got nowhere. Finally I found that an ARU-54/A comes out of an AV8B Harrier. Since I work at Boeing, I started sending some emails, and finally found someone who told me that the generic part number from JET (now L3) is TSI-100A. So I did some more research, and finally got JET to send me a pin out. It's 24v DC, internally lit 5v DC. I also found a price list on line. The box that I bought (in working condition, BTW) for $12 has a list price of $24,425. Yes, it is going in my panel. ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Essential Bus Heat Sink
Date: Mar 27, 2004
Well, last I checked power=volts * amps. Therefore the diode we will assume is a Schottky, with low voltage drop, let's assume 0.5 Volt. Then you said you have 10Amps, so .5*10=5Watts. 5 Watts will generate some heat in an enclosed box, however having the diode mounted such that it is open to the air should be enough to keep it cool. A good way to check it is to connect it up and turn every thing on and lightly touch it, if it is really hot then put heat sink on it. Regards, Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ross Mickey Subject: RE: AeroElectric-List: Essential Bus Heat Sink Based on my recent conversations with Tim at B&C, the answer is...no one knows. Bob has been planning on doing some testing but I don't think he has gotten to it yet. I rigged my regulator up with an Intel CPU fan with heat sink. I haven't done any testing yet but it sure looks like it will help a lot. Ross Mickey N9PT > -----Original Message----- > Subject: AeroElectric-List: Essential Bus Heat Sink > > > I would like to know if mounting B&C Essential bus diode on > the sub panel of my RV is enough of a heat sink to allow me a > maximun of 10 amps load? > If not how do I determine how large of a heat sink I should use? > Gerry ________________________________________________________________________________
Date: Mar 27, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Essential Bus Heat Sink
> >I would like to know if mounting B&C Essential bus diode on the sub panel >of my RV is enough of a heat sink to allow me a maximun of 10 amps load? >If not how do I determine how large of a heat sink I should use? It's probably fine on any metal surface that's part of the airplane. Is your 10A load continuous or just peaks at that load during transmit? The continuous load is the critical number but even at 10A, bolting it to an aluminum surface with a layer of heat-sink grease under it is going to be fine. You can get a little tube of heat-sink grease at Radio Shack. Bob . . . ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: separate battery for EI
Date: Mar 27, 2004
<< Since you can't control the product, then control the environment in which it operates. Bob . . .>> BRAVO!! BRAVO!! Lately I see discussions mostly about voltage/EI problems. Actually, MANY of the affordable, uncertified products (and some certified ones!) we builders like to use have similar problems. I believe one adjustment to the power system is more practical than trying to retrofit external fixes to each problematic device. Regards, Troy tscott1217(at)bellsouth.net ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: Separate start battery for Plasma II, Part II
Date: Mar 27, 2004
Chad, I can't see from your drawing which side of the diode the capacitor connects to. My EE says if it connects to the LSE side of the diode, it will never completely charge. What's the weight of the capacitor? Regards, Troy tscott1217(at)bellsouth.net <-------|>[-----+-------> LSE | --- + --- Cap | GND ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: Essential Bus Heat Sink
Date: Mar 27, 2004
>I would like to know if mounting B&C Essential bus diode on the sub panel of my >RV is enough of a heat sink to allow me a maximum of 10 amps load? >If not how do I determine how large of a heat sink I should use? >Gerry SMART PILL#1: http://w1.859.telia.com/~u85920178/begin/heat-0.htm Review: I have designed scores of heatsinks and read hundreds of technical guides. I even made A's in thermodynamics classes. This was written by a Swedish gentleman named Harry Lythall (SM0VPO) and it is stunningly clear and the best thing I have ever seen on the subject. Great Job! Someone should give this guy that Swedish prize medal thingy! SMART PILL#2: A Schottky diode has very low forward voltage drop. Your cellphone has no antique P-N power-hog diodes, so why does your airplane deserve less? At 10 Amps, the Schottky dissipates 3.2W. A P-N diode dissipates 9.2W. Now 6 Watts of power doesn't seem like much. But if your engine is 20% efficient and your alternator is 40% efficient (typical). It costs you 75W or 1/10 HP all the time--even if you don't consider the additional weight penalty the added heatsink imposes. Thanks for the free advertising. Buy my Space Shuttle Switch Guards! They are stunning! Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net ________________________________________________________________________________
Date: Mar 27, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate start battery for Plasma II, Part
II Troy Scott wrote: > > Chad, > > I can't see from your drawing which side of the diode the capacitor connects > to. My EE says if it connects to the LSE side of the diode, it will never > completely charge. What's the weight of the capacitor? > > Regards, > Troy > tscott1217(at)bellsouth.net > > < ASCII > representation (you need a fixed-width font to see it properly, if it comes > out strange and you run Windows, cut/paste it into Notepad): > > Diode > Main bus >-------|>[-----+-------> LSE > | > --- + > --- Cap > | > GND It's on the LSE side. Not sure what your EE is referring to - the capacitor will charge to whatever voltage it sees on its bus. This will be the same voltage the LSE sees. THAT will be the main bus voltage minus the forward voltage drop of the diode. I recommended a Schottky because its drop is only about half a volt, so if your bus is running 13.8V both the LSE and capacitor will see 13.3V. Maybe that's what he meant by never completely charging - it will never reach 13.8V, but neither will the LSE, and neither the cap nor the LSE really care. At times when the main bus voltage drops, the diode will turn off and the capacitor will power the LSE. A small capacitor doesn't have enough energy to support the LSE for seconds or minutes, but for transients like the starter inrush it should be fine as long as it's large enough. If you want the actual math, well, hopefully I don't mix this up but here goes. A capacitor time constant is the time it takes to charge to 63 percent of its capacity, or discharge to 36.8%. It's a curve, so while discharging, about half a time constant leaves it at around 60% capacity, which would be around 8V. Hopefully the LSE will work down to that. If not, go buy something else. =) The formula for a time constant is t = R * C. We want t, we know C (let's use 4700uF as a starting point), and we don't know R. However, given that the LSE draws about 1.3A this is similar to discharging the capacitor into a 10 ohm resistor to ground. So t = 10 * .0047 or 0.047 seconds (47 milliseconds). Half that is 23.5 milliseconds, and that is how long we should expect this capacitor to support this device when the main bus voltage disappears. Now, I don't know how long your starter inrush lasts but the best estimate I have from a few quick Google searches is to expect between 30 and 50 milliseconds. So you probably want double or triple the 4700uF I suggested, sorry about that (I just grabbed a moderately high number out of a hat). Digikey sells a Panasonic 12000 uF capacitor $6.38 that is rated for up to 50V. It adds a buck or two to the earlier estimate but it's still not bad. You can get away with a smaller value if your LSE is only drawing 1.2A instead of 1.3A, if you parallel two of them (paralleling capacitors sums their values), if the LSE will work to a lower voltage (maybe 6-7V?), or if your starter inrush is of a shorter duration. Maybe Bob can provide some expectations for that. I seem to recall him having some oscilloscope graphs of these events. Also, this back-of-napkin-math is sort of a worst-case view. It assumes inrush is basically a square wave - it disappears, it stays gone, it comes back - but inrush doesn't work that way. The voltage drops in a hurry but returns in a curve and as soon as it gets above what the capacitor is at plus the diode's voltage drop, the main bus will take the load back over. That means the capacitor doesn't have to hold the line the entire time for the main bus to get back to 13.8V. Assuming your minimum tolerance is 8V, it only has to get you through to the point where you're back up to 8.5V. A good capture oscilloscope would tell you what's what here, or you can just add a dollar or two, buy a monster capacitor, and call it a day. An easier way is to find somebody who salvages capacitors from old electronics. A single computer power supply will give up 5-10 of them, just be sure they're rated for at least 15V. You can also find these in trashed electronics at dumps/transfer stations. Even if you exceed the voltage rating for a test or two it won't be the end of the world. They're really easy to identify - they look like small cans, and have a minus sign on a silver or gold band on one side. Try them out, adding one 4700uF at a time in parallel, until you find a combination that eliminates your problem, then add up the values, add some margin, and use that figure to determine which actual value to buy. You only need to buy the expensive variety for safety and lifetime in a permanent installation. Regards, Chad ________________________________________________________________________________
Date: Mar 27, 2004
Subject: [ Greg Campbell ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Greg Campbell Subject: Piper Style Ground Power Socket with bolted center connector http://www.matronics.com/photoshare/GregCampbellUSA@earthlink.net.03.27.2004/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
Date: Mar 27, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Battery on its side?
I can't seem to find many references to this, so I thought I'd ask here. Since it's sealed, can an RG battery be used on its side, or is it best to keep it upright? I have a perfect place to put it that has more horizontal than vertical room... Regards, Chad ________________________________________________________________________________
Date: Mar 27, 2004
From: richard(at)riley.net
Subject: Re: Separate start battery for Plasma II,
Part II How about replacing the cap with a couple of lithium batteries? A C size Tadiran holds 8.5 AH at 3.6v, with 3 of them you'd have protection for starting, backup for electrical failure, light weight... > > >Troy Scott wrote: > > > > > Chad, > > > > I can't see from your drawing which side of the diode the capacitor > connects > > to. My EE says if it connects to the LSE side of the diode, it will never > > completely charge. What's the weight of the capacitor? > > > > Regards, > > Troy > > tscott1217(at)bellsouth.net > > > > < > ASCII > > representation (you need a fixed-width font to see it properly, if it comes > > out strange and you run Windows, cut/paste it into Notepad): > > > > Diode > > Main bus >-------|>[-----+-------> LSE > > | > > --- + > > --- Cap > > | > > GND > >It's on the LSE side. Not sure what your EE is referring to - the capacitor >will charge to whatever voltage it sees on its bus. This will be the same >voltage the LSE sees. THAT will be the main bus voltage minus the forward >voltage drop of the diode. I recommended a Schottky because its drop is only >about half a volt, so if your bus is running 13.8V both the LSE and capacitor >will see 13.3V. Maybe that's what he meant by never completely charging - it >will never reach 13.8V, but neither will the LSE, and neither the cap nor the >LSE really care. ________________________________________________________________________________
From: "Mike Nellis" <mike(at)bmnellis.com>
Subject: Battery on its side?
Date: Mar 27, 2004
The battery in my Honda RC51 motorcycle sits on its side and works fine. Mike Nellis RV-6 Fuselage N699BM 1947 Stinson 108-2 NC9666K http://bmnellis.com *** -----Original Message----- *** From: owner-aeroelectric-list-server(at)matronics.com *** [mailto:owner-aeroelectric-list-server(at)matronics.com] On *** Behalf Of Chad Robinson *** Sent: Saturday, March 27, 2004 4:06 PM *** To: aeroelectric-list(at)matronics.com *** Subject: AeroElectric-List: Battery on its side? *** *** *** --> *** *** I can't seem to find many references to this, so I thought *** I'd ask here. Since *** it's sealed, can an RG battery be used on its side, or is *** it best to keep it *** upright? I have a perfect place to put it that has more *** horizontal than *** vertical room... *** *** Regards, *** Chad *** *** *** ============== *** Matronics Forums. *** ============== *** ============== *** http://www.matronics.com/FAQ/AeroElectric-List.htm *** http://www.matronics.com/browse/aeroelectric-list *** http://www.matronics.com/digest/aeroelectric-list *** ============== *** *** *** *** *** *** *** ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Separate start battery for Plasma II, Part II
Date: Mar 27, 2004
I am interested if anyone would want a device that could take 8-30Vdc input and provide 12.0Vdc output filtered at about 2 Amps. I was just noting that I have designed such a power supply for my engine monitor. That is I designed my system to handle low voltage, noisy power and other problems. However it seems that others have not, so I was wondering if it would be a good idea to provide a small little device which filters and provides a nice clean 12Vdc for other devices. By the way the weight for my power supply is much less than the radio shack filters most people are using. The product I am thinking of would be: 8v - 30V (3.2-1 Amp) input, yes 8V input produces 12V output 12V DC output @ 2 Amp filtered Plus internal self resetting circuit breaker Maybe optional low voltage and over current warning indicators? Regards, Trampas www.sterntech.com -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of richard(at)riley.net Subject: Re: AeroElectric-List: Separate start battery for Plasma II, Part II How about replacing the cap with a couple of lithium batteries? A C size Tadiran holds 8.5 AH at 3.6v, with 3 of them you'd have protection for starting, backup for electrical failure, light weight... > > >Troy Scott wrote: > > > > > Chad, > > > > I can't see from your drawing which side of the diode the capacitor > connects > > to. My EE says if it connects to the LSE side of the diode, it will never > > completely charge. What's the weight of the capacitor? > > > > Regards, > > Troy > > tscott1217(at)bellsouth.net > > > > < > ASCII > > representation (you need a fixed-width font to see it properly, if it comes > > out strange and you run Windows, cut/paste it into Notepad): > > > > Diode > > Main bus >-------|>[-----+-------> LSE > > | > > --- + > > --- Cap > > | > > GND > >It's on the LSE side. Not sure what your EE is referring to - the capacitor >will charge to whatever voltage it sees on its bus. This will be the same >voltage the LSE sees. THAT will be the main bus voltage minus the forward >voltage drop of the diode. I recommended a Schottky because its drop is only >about half a volt, so if your bus is running 13.8V both the LSE and capacitor >will see 13.3V. Maybe that's what he meant by never completely charging - it >will never reach 13.8V, but neither will the LSE, and neither the cap nor the >LSE really care. ________________________________________________________________________________
Date: Mar 27, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate start battery for Plasma II, Part
II True enough. I started out by simply suggesting a smaller battery than the original poster. It was Bob that suggested even a capacitor could do the trick. If it can be sized properly, the capacitor is definitely the LIGHTEST option. My real vote is for the diode to replace the switch, since I believe it will produce a much more reliable (and lower pilot workload) solution. There is admittedly some advantage in having a battery since it would provide some power redundancy to this critical device. But I prefer Bob's dual-battery or dual-alternator layouts for that, since if I have a power failure I certainly care about more than just the ignition system. For example, I sort of might like to still have one radio available while I am trying to land as quickly as possible... =) richard(at)riley.net wrote: > > How about replacing the cap with a couple of lithium batteries? A C size > Tadiran holds 8.5 AH at 3.6v, with 3 of them you'd have protection for > starting, backup for electrical failure, light weight... > > > >> >> >>Troy Scott wrote: >> >> >> >> >>>Chad, >>> >>>I can't see from your drawing which side of the diode the capacitor >> >>connects >> >>>to. My EE says if it connects to the LSE side of the diode, it will never >>>completely charge. What's the weight of the capacitor? >>> >>>Regards, >>>Troy >>>tscott1217(at)bellsouth.net >>> >>><>>ASCII >>>representation (you need a fixed-width font to see it properly, if it comes >>>out strange and you run Windows, cut/paste it into Notepad): >>> >>> Diode >>>Main bus >-------|>[-----+-------> LSE >>> | >>> --- + >>> --- Cap >>> | >>> GND >> >>It's on the LSE side. Not sure what your EE is referring to - the capacitor >>will charge to whatever voltage it sees on its bus. This will be the same >>voltage the LSE sees. THAT will be the main bus voltage minus the forward >>voltage drop of the diode. I recommended a Schottky because its drop is only >>about half a volt, so if your bus is running 13.8V both the LSE and capacitor >>will see 13.3V. Maybe that's what he meant by never completely charging - it >>will never reach 13.8V, but neither will the LSE, and neither the cap nor the >>LSE really care. > > > > > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: LR3C-14 always flashes
Date: Mar 27, 2004
I have an LR3C-14 from B&C, and no matter what's happening, the low voltage light always flashes. This is the case whether I just turned on the master switch (anywhere from 12.1 to 13.5 volts on the main bus), or if the engine is running and the alternator (B&C 40A L-40 alternator) is turned on (14.2 volts on the main bus). I ran through B&C's troubleshooting list for the LR3C-14, and everything checks out just fine. Still, the low voltage light continues to flash no matter what the occasion. I plan on contacting B&C on Monday, but does anybody have any ideas? Thanks in advance, )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: KITFOXZ(at)aol.com
Date: Mar 28, 2004
Subject: Re: Battery on its side?
In a message dated 3/27/2004 5:09:29 PM Eastern Standard Time, crobinson(at)rfgonline.com writes: I can't seem to find many references to this, so I thought I'd ask here. Since it's sealed, can an RG battery be used on its side, or is it best to keep it upright? I have a perfect place to put it that has more horizontal than vertical room... Regards, Chad Hello Chad, The electrolyte will not leak out of a sealed lead acid battery (even if the seal is broken) because it is in suspension in a gauze type plate separator. John P. Marzluf Columbus, Ohio Kitfox Outback (out back in the garage) ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: Separate Start Battery
Date: Mar 28, 2004
Chad, Thanks for the enlightening post! The fact that the cap would only charge to the lower voltage IS what my EE friend was referring to. I'm a pipe organ builder. We build large low-voltage DC systems. With old-fashioned combination actions, the power supply would pulse every drawknob in the console whenever a piston button was pushed. Occasionally we would have a problem where there just wasn't enough "kick" to move them all at once. For 25 years or so. we always installed the same big blue capacitor to solve the problem. I haven't seen one in a long time, as our new systems are smarter and only pulse the controls that actually need to move. Anyway, it NEVER occurred to me to check the value of the capacitor! That was BB and BAC (Before Bob and Before AeroElectric Connection). The big blue cap was about 7 inches tall and about three inches in diameter. Are we talking about one like that? Regards, Troy Troy Scott wrote: > > Chad, > > I can't see from your drawing which side of the diode the capacitor connects > to. My EE says if it connects to the LSE side of the diode, it will never > completely charge. What's the weight of the capacitor? > > Regards, > Troy > tscott1217(at)bellsouth.net > > < ASCII > representation (you need a fixed-width font to see it properly, if it comes > out strange and you run Windows, cut/paste it into Notepad): > > Diode > Main bus >-------|>[-----+-------> LSE > | > --- + > --- Cap > | > GND It's on the LSE side. Not sure what your EE is referring to - the capacitor will charge to whatever voltage it sees on its bus. This will be the same voltage the LSE sees. THAT will be the main bus voltage minus the forward voltage drop of the diode. I recommended a Schottky because its drop is only about half a volt, so if your bus is running 13.8V both the LSE and capacitor will see 13.3V. Maybe that's what he meant by never completely charging - it will never reach 13.8V, but neither will the LSE, and neither the cap nor the LSE really care. At times when the main bus voltage drops, the diode will turn off and the capacitor will power the LSE. A small capacitor doesn't have enough energy to support the LSE for seconds or minutes, but for transients like the starter inrush it should be fine as long as it's large enough. If you want the actual math, well, hopefully I don't mix this up but here goes. A capacitor time constant is the time it takes to charge to 63 percent of its capacity, or discharge to 36.8%. It's a curve, so while discharging, about half a time constant leaves it at around 60% capacity, which would be around 8V. Hopefully the LSE will work down to that. If not, go buy something else. =) The formula for a time constant is t = R * C. We want t, we know C (let's use 4700uF as a starting point), and we don't know R. However, given that the LSE draws about 1.3A this is similar to discharging the capacitor into a 10 ohm resistor to ground. So t = 10 * .0047 or 0.047 seconds (47 milliseconds). Half that is 23.5 milliseconds, and that is how long we should expect this capacitor to support this device when the main bus voltage disappears. Now, I don't know how long your starter inrush lasts but the best estimate I have from a few quick Google searches is to expect between 30 and 50 milliseconds. So you probably want double or triple the 4700uF I suggested, sorry about that (I just grabbed a moderately high number out of a hat). Digikey sells a Panasonic 12000 uF capacitor $6.38 that is rated for up to 50V. It adds a buck or two to the earlier estimate but it's still not bad. You can get away with a smaller value if your LSE is only drawing 1.2A instead of 1.3A, if you parallel two of them (paralleling capacitors sums their values), if the LSE will work to a lower voltage (maybe 6-7V?), or if your starter inrush is of a shorter duration. Maybe Bob can provide some expectations for that. I seem to recall him having some oscilloscope graphs of these events. Also, this back-of-napkin-math is sort of a worst-case view. It assumes inrush is basically a square wave - it disappears, it stays gone, it comes back - but inrush doesn't work that way. The voltage drops in a hurry but returns in a curve and as soon as it gets above what the capacitor is at plus the diode's voltage drop, the main bus will take the load back over. That means the capacitor doesn't have to hold the line the entire time for the main bus to get back to 13.8V. Assuming your minimum tolerance is 8V, it only has to get you through to the point where you're back up to 8.5V. A good capture oscilloscope would tell you what's what here, or you can just add a dollar or two, buy a monster capacitor, and call it a day. An easier way is to find somebody who salvages capacitors from old electronics. A single computer power supply will give up 5-10 of them, just be sure they're rated for at least 15V. You can also find these in trashed electronics at dumps/transfer stations. Even if you exceed the voltage rating for a test or two it won't be the end of the world. They're really easy to identify - they look like small cans, and have a minus sign on a silver or gold band on one side. Try them out, adding one 4700uF at a time in parallel, until you find a combination that eliminates your problem, then add up the values, add some margin, and use that figure to determine which actual value to buy. You only need to buy the expensive variety for safety and lifetime in a permanent installation. Regards, Chad ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: separate start battery
Date: Mar 28, 2004
Trampas, What happens to the output when/if the output voltage drops to 4 volts? The device you've described should probably be part of many devices. I'm thinking specifically of the BMA EFIS One and the ElectroAir EI systems. At any rate, For your product to have good value for me, it would need to be bigger than two amps. I would need minimum of 5.1 amps to keep the EFIS One and one Electroair EI unit running well during engine start. A second, smaller unit could be used for the other EI on another bus, to avoid the "all my eggs in one basket" problem. BTW, before I get lambasted :-), I know that some protection may be built into these devices, but BMA has published a "fix" that uses a diode-protected auxiliary battery. Jeff Rose at Electroair told me he's had a few problems, but only when his product is used with a PM starter and subjected to the reduced starting voltage. Regards, Troy tscott1217(at)bellsouth.net From: "Trampas" <tstern(at)nc.rr.com> Subject: RE: AeroElectric-List: Separate start battery for Plasma II, Part II I am interested if anyone would want a device that could take 8-30Vdc input and provide 12.0Vdc output filtered at about 2 Amps. I was just noting that I have designed such a power supply for my engine monitor. That is I designed my system to handle low voltage, noisy power and other problems. However it seems that others have not, so I was wondering if it would be a good idea to provide a small little device which filters and provides a nice clean 12Vdc for other devices. By the way the weight for my power supply is much less than the radio shack filters most people are using. The product I am thinking of would be: 8v - 30V (3.2-1 Amp) input, yes 8V input produces 12V output 12V DC output @ 2 Amp filtered Plus internal self resetting circuit breaker Maybe optional low voltage and over current warning indicators? Regards, Trampas ________________________________________________________________________________
From: "James Redmon" <james(at)berkut13.com>
Subject: Help please - (possible) alt/battery troubles
Date: Mar 28, 2004
All, I'd like to report a very successful first engine run on Berkut #013 N97TX yesterday. All mechanical systems are working flawlessly. One problem that I can't really figure out that I would like to bounce off of the group. I have the Z-12 installation by the book, (1) 17ah RG battery, L-60 and L-20 B&C alts/regulators. It's in canard pusher configuration with the long runs only for the panel power, all charging/starting fat wires are in the aft compartment. I have the ACS2002 (flat panel) engine monitor system installed. After the first couple of runs, I took the engine up to about 1800 RPM and did the primary/secondary alt checks with all selectable equipment turned off. When I flip the 60-amp alt on, the voltage pegs 13.6v - 13.8v, as it should, and is rock steady. However, the amp meter reads 5...then up to10 slowly, then within the span of about two or three seconds continues to climb to 30...50...60...etc. So I shut it down at that point. Same thing happens when the secondary is engaged but to a lesser extent (smaller alternator). Voltage is constant through-out the tests when either alternator is engaged. No cables get hot, no current limiters blow....and through all the systems testing, not so much as a blown fuse to date. No electrical noise detected on tests either...alts on and off. Resistance from ground lead on battery to anywhere on engine block is .3 ohms. All wired with #4 and #2 cables on starter/charging/ground systems. Thoughts? Bad sensor, or sensor calibration? Bad battery? Where should I start looking? C'mon, you "been there, done that" guys....whatcha think? James Redmon Berkut #013 N97TX http://www.berkut13.com (pics and movies to be posted shortly) ________________________________________________________________________________
Date: Mar 28, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery on its side?
> > >I can't seem to find many references to this, so I thought I'd ask here. >Since >it's sealed, can an RG battery be used on its side, or is it best to keep it >upright? I have a perfect place to put it that has more horizontal than >vertical room... To my knowledge, only Concord recommends NOT running their RG batteries upside down . . . their technology of choice as a small amount of free liquid and if an upside-down battery vents, it will expel a small amount of water and acid. Aside from this narrowly defined caveat, I not aware of any reason to be concerned about operating position with RG batteries. Many builders have been operating the 17 a.h. batteries large side down for years. I have an RG battery in my un-interruptible power supply for the office computers that has been operating on-end for 4+ years. Even the Concords would be okay in operationally as long as you don't beat them into wetting their pants. Bob . . . ________________________________________________________________________________
Date: Mar 28, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: LR3C-14 always flashes
> >I have an LR3C-14 from B&C, and no matter what's happening, the low voltage >light always flashes. This is the case whether I just turned on the master >switch (anywhere from 12.1 to 13.5 volts on the main bus), or if the engine >is running and the alternator (B&C 40A L-40 alternator) is turned on (14.2 >volts on the main bus). > >I ran through B&C's troubleshooting list for the LR3C-14, and everything >checks out just fine. Still, the low voltage light continues to flash no >matter what the occasion. > >I plan on contacting B&C on Monday, but does anybody have any ideas? Can you give us voltage measurements taken from the power input pins while the bus voltage is normal? If the power input pins are all within a tenth or so volts of the bus, then the LR3 has some problem internally. How is the LR3 grounded? Bob . . . ________________________________________________________________________________
Date: Mar 28, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Separate start battery for Plasma II,
Part II > > >True enough. I started out by simply suggesting a smaller battery than the >original poster. It was Bob that suggested even a capacitor could do the >trick. If it can be sized properly, the capacitor is definitely the LIGHTEST >option. My real vote is for the diode to replace the switch, since I believe >it will produce a much more reliable (and lower pilot workload) solution. > >There is admittedly some advantage in having a battery since it would provide >some power redundancy to this critical device. But I prefer Bob's >dual-battery >or dual-alternator layouts for that, since if I have a power failure I >certainly care about more than just the ignition system. For example, I sort >of might like to still have one radio available while I am trying to land as >quickly as possible... =) Why quickly as possible? Is your load analysis so dismal that you cannot comfortably continue until fuel is exhausted? Bob . . . ________________________________________________________________________________
Date: Mar 28, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate Start Battery
Heck, no! =) A capacitor of that size would be in the farad range, not milli- or micro-farads. I picked a cap at random without investigating the data sheets too much, so I don't SPECIFICALLY endorse this exact one (I havne't checked lifetime, temp range etc.) but here's a link to the one I picked: http://www.digikey.com/scripts/DkSearch/dksus.dll?Detail?Ref=6175&Row=333456&Site=US The data sheet says this is a cylinder about 3.5cm x 3.5cm (1.37" x 1.37"). They come in all shapes and sizes so if you prefer longer and thinner you can pick a different series or brand. By the way, this is also the solution used by car audio enthusiasts to stabilize line voltage when driving high-wattage amplifier and speaker loads. However, we're talking hundreds to thousands of watts there, so your "big fat friend" would be more applicable there. Those things are in the 0.5-1.0 farad range, and cost $80-$200. To give you some idea of the scale, the 0.5 farad capacitor is listed as being ideal for "systems up to 500 watts". That's the equivalent of your LSE drawing 36 amps at 13.8V... Troy Scott wrote: > > Chad, > > Thanks for the enlightening post! > The fact that the cap would only charge to the lower voltage IS what my EE > friend was referring to. > I'm a pipe organ builder. We build large low-voltage DC systems. With > old-fashioned combination actions, the power supply would pulse every > drawknob in the console whenever a piston button was pushed. Occasionally > we would have a problem where there just wasn't enough "kick" to move them > all at once. For 25 years or so. we always installed the same big blue > capacitor to solve the problem. I haven't seen one in a long time, as our > new systems are smarter and only pulse the controls that actually need to > move. Anyway, it NEVER occurred to me to check the value of the capacitor! > That was BB and BAC (Before Bob and Before AeroElectric Connection). The > big blue cap was about 7 inches tall and about three inches in diameter. > Are we talking about one like that? > > Regards, > Troy > > > > > Troy Scott wrote: > > > > >>Chad, >> >>I can't see from your drawing which side of the diode the capacitor > > connects > >>to. My EE says if it connects to the LSE side of the diode, it will never >>completely charge. What's the weight of the capacitor? >> >>Regards, >>Troy >>tscott1217(at)bellsouth.net >> >><>ASCII >>representation (you need a fixed-width font to see it properly, if it > > comes > >>out strange and you run Windows, cut/paste it into Notepad): >> >> Diode >>Main bus >-------|>[-----+-------> LSE >> | >> --- + >> --- Cap >> | >> GND > > > It's on the LSE side. Not sure what your EE is referring to - the capacitor > will charge to whatever voltage it sees on its bus. This will be the same > voltage the LSE sees. THAT will be the main bus voltage minus the forward > voltage drop of the diode. I recommended a Schottky because its drop is only > about half a volt, so if your bus is running 13.8V both the LSE and > capacitor > will see 13.3V. Maybe that's what he meant by never completely charging - it > will never reach 13.8V, but neither will the LSE, and neither the cap nor > the > LSE really care. > > At times when the main bus voltage drops, the diode will turn off and the > capacitor will power the LSE. A small capacitor doesn't have enough energy > to > support the LSE for seconds or minutes, but for transients like the starter > inrush it should be fine as long as it's large enough. > > If you want the actual math, well, hopefully I don't mix this up but here > goes. > > A capacitor time constant is the time it takes to charge to 63 percent of > its > capacity, or discharge to 36.8%. It's a curve, so while discharging, about > half a time constant leaves it at around 60% capacity, which would be around > 8V. Hopefully the LSE will work down to that. If not, go buy something else. > =) > > The formula for a time constant is t = R * C. We want t, we know C (let's > use > 4700uF as a starting point), and we don't know R. However, given that the > LSE > draws about 1.3A this is similar to discharging the capacitor into a 10 ohm > resistor to ground. So t = 10 * .0047 or 0.047 seconds (47 milliseconds). > Half > > that is 23.5 milliseconds, and that is how long we should expect this > capacitor to support this device when the main bus voltage disappears. > > Now, I don't know how long your starter inrush lasts but the best estimate I > have from a few quick Google searches is to expect between 30 and 50 > milliseconds. So you probably want double or triple the 4700uF I suggested, > sorry about that (I just grabbed a moderately high number out of a hat). > > Digikey sells a Panasonic 12000 uF capacitor $6.38 that is rated for up to > 50V. It adds a buck or two to the earlier estimate but it's still not bad. > > You can get away with a smaller value if your LSE is only drawing 1.2A > instead > > of 1.3A, if you parallel two of them (paralleling capacitors sums their > values), if the LSE will work to a lower voltage (maybe 6-7V?), or if your > starter inrush is of a shorter duration. Maybe Bob can provide some > expectations for that. I seem to recall him having some oscilloscope graphs > of > > these events. > > Also, this back-of-napkin-math is sort of a worst-case view. It assumes > inrush > > is basically a square wave - it disappears, it stays gone, it comes back - > but > > inrush doesn't work that way. The voltage drops in a hurry but returns in a > curve and as soon as it gets above what the capacitor is at plus the diode's > voltage drop, the main bus will take the load back over. That means the > capacitor doesn't have to hold the line the entire time for the main bus to > get back to 13.8V. Assuming your minimum tolerance is 8V, it only has to get > you through to the point where you're back up to 8.5V. A good capture > oscilloscope would tell you what's what here, or you can just add a dollar > or > two, buy a monster capacitor, and call it a day. > > An easier way is to find somebody who salvages capacitors from old > electronics. A single computer power supply will give up 5-10 of them, just > be > > sure they're rated for at least 15V. You can also find these in trashed > electronics at dumps/transfer stations. Even if you exceed the voltage > rating > for a test or two it won't be the end of the world. They're really easy to > identify - they look like small cans, and have a minus sign on a silver or > gold band on one side. Try them out, adding one 4700uF at a time in > parallel, > > until you find a combination that eliminates your problem, then add up the > values, add some margin, and use that figure to determine which actual value > to buy. You only need to buy the expensive variety for safety and lifetime > in > a permanent installation. > > Regards, > Chad > > > > > > ________________________________________________________________________________
Date: Mar 28, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Battery on its side?
KITFOXZ(at)aol.com wrote: > > In a message dated 3/27/2004 5:09:29 PM Eastern Standard Time, > crobinson(at)rfgonline.com writes: > > I can't seem to find many references to this, so I thought I'd ask here. > Since > it's sealed, can an RG battery be used on its side, or is it best to keep it > upright? I have a perfect place to put it that has more horizontal than > vertical room... > > Regards, > Chad > Hello Chad, The electrolyte will not leak out of a sealed lead acid battery > (even if the seal is broken) because it is in suspension in a gauze type plate > separator. > > John P. Marzluf > Columbus, Ohio > Kitfox Outback (out back in the garage) Yes, but will it work as efficiently? In an RG battery, is there some air/gas space at the top and if so, will placing the battery on its side flood an unused portion with electrolyte while starving a side plate (now at the top)? I'm getting some feedback that this is fine, but I'd love the scientific answer just to be safe. Once I make this decision it will be difficult to go back. Regards, Chad ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: separate start battery
Date: Mar 28, 2004
Well I could design one that has large current capabilities, of course it would weigh more. As far as what happens when power drops to 4 volts, consider that if you are drawing 5 amps at 12volts then this is 60watts of power, thus you would need to provide 60watts of power at 4 volts or 15Amps. The problem here is that if your circuit is drawing 5Amps at 12V you most likely did not wire plane to handle 15Amps. Thus it is better to limit the device operation to 8V as not to have excessive current draw on a circuit that was not designed for it. Regards, Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Troy Scott Subject: AeroElectric-List: separate start battery Trampas, What happens to the output when/if the output voltage drops to 4 volts? The device you've described should probably be part of many devices. I'm thinking specifically of the BMA EFIS One and the ElectroAir EI systems. At any rate, For your product to have good value for me, it would need to be bigger than two amps. I would need minimum of 5.1 amps to keep the EFIS One and one Electroair EI unit running well during engine start. A second, smaller unit could be used for the other EI on another bus, to avoid the "all my eggs in one basket" problem. BTW, before I get lambasted :-), I know that some protection may be built into these devices, but BMA has published a "fix" that uses a diode-protected auxiliary battery. Jeff Rose at Electroair told me he's had a few problems, but only when his product is used with a PM starter and subjected to the reduced starting voltage. Regards, Troy tscott1217(at)bellsouth.net From: "Trampas" <tstern(at)nc.rr.com> Subject: RE: AeroElectric-List: Separate start battery for Plasma II, Part II I am interested if anyone would want a device that could take 8-30Vdc input and provide 12.0Vdc output filtered at about 2 Amps. I was just noting that I have designed such a power supply for my engine monitor. That is I designed my system to handle low voltage, noisy power and other problems. However it seems that others have not, so I was wondering if it would be a good idea to provide a small little device which filters and provides a nice clean 12Vdc for other devices. By the way the weight for my power supply is much less than the radio shack filters most people are using. The product I am thinking of would be: 8v - 30V (3.2-1 Amp) input, yes 8V input produces 12V output 12V DC output @ 2 Amp filtered Plus internal self resetting circuit breaker Maybe optional low voltage and over current warning indicators? Regards, Trampas ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: LR3C-14 always flashes
Date: Mar 28, 2004
> Can you give us voltage measurements taken from the power > input pins while the bus voltage is normal? If the power > input pins are all within a tenth or so volts of the bus, > then the LR3 has some problem internally. How is the LR3 > grounded? You bet...will take those readings today when I re-recheck all the wiring. As per the instructions, pin 7 is grounded to the firewall forest of ground tabs, and I went ahead and grounded the stud on the case all the way there as well for redundancy...despite the instructions saying the case ground wasn't required on an aluminum airframe installation. Will be back in a bit with some more data... Thanks, )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Mar 28, 2004
From: mprather <mprather(at)spro.net>
Subject: Re: Help please - (possible) alt/battery troubles
Hi James, What style of ammeter are you using? Do you have shunts in the b-leads to the alternators. If so, I would guess that something about the wire run between the shunt and the ACS2002 was not quite right. My thinking is that there might be a ground loop in the connections of the ACS2002 and the shunts. Does turning the alternator off immediately run the ammeter reading to zero, or does it take time for it to bleed down? Still assuming shunts, you could probably disconnect the sense connections on the shunts. Then, with the engine running you could use your handy DVM to take readings with the alternator off and on. Since your bus voltage remains stable, that suggests that the ammeter readings are bogus. If your alternator was really putting out as much juice as the ammeter indicates, your buss voltage would rise... Regards, Matt- N34RD James Redmon wrote: > >All, > >I'd like to report a very successful first engine run on Berkut #013 N97TX >yesterday. All mechanical systems are working flawlessly. > >One problem that I can't really figure out that I would like to bounce off >of the group. I have the Z-12 installation by the book, (1) 17ah RG >battery, L-60 and L-20 B&C alts/regulators. It's in canard pusher >configuration with the long runs only for the panel power, all >charging/starting fat wires are in the aft compartment. I have the ACS2002 >(flat panel) engine monitor system installed. > >After the first couple of runs, I took the engine up to about 1800 RPM and >did the primary/secondary alt checks with all selectable equipment turned >off. When I flip the 60-amp alt on, the voltage pegs 13.6v - 13.8v, as it >should, and is rock steady. However, the amp meter reads 5...then up to10 >slowly, then within the span of about two or three seconds continues to >climb to 30...50...60...etc. So I shut it down at that point. Same thing >happens when the secondary is engaged but to a lesser extent (smaller >alternator). Voltage is constant through-out the tests when either >alternator is engaged. > >No cables get hot, no current limiters blow....and through all the systems >testing, not so much as a blown fuse to date. No electrical noise detected >on tests either...alts on and off. Resistance from ground lead on battery >to anywhere on engine block is .3 ohms. All wired with #4 and #2 cables on >starter/charging/ground systems. > >Thoughts? > >Bad sensor, or sensor calibration? Bad battery? Where should I start >looking? > >C'mon, you "been there, done that" guys....whatcha think? > >James Redmon >Berkut #013 N97TX >http://www.berkut13.com >(pics and movies to be posted shortly) > > > > ________________________________________________________________________________
Date: Mar 28, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Battery on its side?
>>Hello Chad, The electrolyte will not leak out of a sealed lead acid battery >>(even if the seal is broken) because it is in suspension in a gauze type plate >>separator. >> >>John P. Marzluf >>Columbus, Ohio >>Kitfox Outback (out back in the garage) >> >> > >Yes, but will it work as efficiently? In an RG battery, is there some air/gas >space at the top and if so, will placing the battery on its side flood an >unused portion with electrolyte while starving a side plate (now at the top)? > > The electrolyte in an RG battery is absorbed in glass mats between the plates. There is no free electrolyte to run anywhere. It is permanently trapped where the manufacturer placed it, with the exception of small insignificant amounts which may be driven from the mats by certain adverse conditions such as overcharging, in some brands. (see Bob's reply earlier) You can completely cut away the entire case of an RG battery and with the plates totally open and exposed it will operate normally. (assuming you keep it physically together and don't let the exposed parts short against anything.) >I'm getting some feedback that this is fine, but I'd love the scientific >answer just to be safe. Once I make this decision it will be difficult to go back. > > Under normal operating conditions ANY position is fine with NO effect whatsoever on function, efficiency or life. >Regards, >Chad > > Bob McC ________________________________________________________________________________
From: "James Redmon" <james(at)berkut13.com>
Subject: Re: Help please - (possible) alt/battery troubles
Date: Mar 28, 2004
See below: There are extensive pictures and text regarding my electrical system at http://www.berkut13.com/berkut32.htm for those interested in helping. > What style of ammeter are you using? Do you have shunts in the b-leads to > the alternators. If so, I would guess that something about the wire run > between > the shunt and the ACS2002 was not quite right. The ACS2002 http://www.advanced-control-systems.com/ uses a hall effect loop sensor. It is positioned inbetween the B-lead current limiters and master relay. Specifically: L-60 B-lead to 60amp current limiter AND L-20 B-lead to 40-amp current limiter, terminate to the hot pole of the starter relay, that is #2 wire connected to the switched side of the master relay (exactly as depicted on Z-12 diagram). The sensor is located on the #2 wire between the starter and master relays. > My thinking is that > there might > be a ground loop in the connections of the ACS2002 and the shunts. Possible, but unlikely as all sensor leads go back to the DPU of the monitor...no common or engine grounds. > Does > turning > the alternator off immediately run the ammeter reading to zero, or does > it take > time for it to bleed down? Not sure what the response time of the sensor is, but the readings come down as quickly as they went up after alternator shutdown. Voltage drop is immediate. >Still assuming shunts, you could probably > disconnect > the sense connections on the shunts. Then, with the engine running you > could use > your handy DVM to take readings with the alternator off and on. No shunt. > Since your bus voltage remains stable, that suggests that the ammeter > readings > are bogus. If your alternator was really putting out as much juice as > the ammeter > indicates, your buss voltage would rise... Yes, I totally agree. But, of course, I still want to appeal to the higher powers and far more capable individuals like yourself!! Thank you all for the responses thus far, and forth coming. In the by-the-way column...the one 17ah battery was pretty beat-up by the multiple blade starts. It finally gave up and could no longer turn the engine over after several starting attempts. I resorted to using a battery charger/booster temporarily during the initial start sequences to get the engine firing. Not sure if this is even relevant info, but I thought I would throw it in. Thanks! James Redmon Berkut #013 N97TX http://www.berkut13.com ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: LR3C-14 always flashes
Date: Mar 28, 2004
Bob, I've got some measurements...at least some preliminary data. I ran through B&C's troubleshooting guide for the LR3C-14, and I took some voltage measurements, and here goes. Actually, before I get into test results, I should describe how the system is wired (more or less Figure Z-11): - three bus system - B&C L-40 alternator - fusible link off main bus stud, wired to 5A "ALT FIELD" circuit breaker on panel, wired to master/alt switch, wired to Pin 6. - 2A fuse on main bus splits out (as per LR3C-14 installation instructions) to both Pin 3 and the warning light, which goes to Pin 5. Test results...first B&C's troubleshooting guide: 1. All switches OFF. Test for suitable ground point for tests. Resistance from battery (-) to Pin 7: 0.3 ohms Resistance from battery (-) to engine case: 0.4 ohms (from here on, used battery (-) terminal as ground) 2. Battery master & alternator field switched ON. Main bus voltage: 12.37v (battery had been on for a while) Pin 3 voltage: 12.35v (as per B&C should be within 0.2 of each other -- good) 3. Pin 6 voltage: 12.06v (as per B&C should be within 0.5 volts of bus voltage -- good) 4. Pin 4 voltage: 10.81v (as per B&C should be ~1.2v less than pin 6 -- good) 5. Field terminal voltage: 10.74v (as per B&C should be within 0.5v of pin 4 -- good) Switches OFF, Alternator field resistance: 0.001 ohms 6. Switches ON, alternator "B" lead: 12.37v (as per B&C should be battery voltage -- good) 7. Check loose/broken alternator belt -- good. Ok...now to some other measurements: - Voltage drop from master bus stud to alternator field breaker (via fuselink + wire): 0.117v - Voltage drop across 5A alt field breaker: 0.120v - Voltage drop across alternator field switch: 0.006v NOTE: all of the above tests were performed with the engine stopped. The only test I ran with the engine running was to confirm that the alternator is operative -- main bus voltage rose from 13v to 14.2v when I switched the alternator field on, and the battery voltage after shutdown had risen about half a volt...so the alternator seems to be functioning and the battery is getting charged. This all seems normal to me. So I'm left with the assumption that the LR3C-14 has an internal problem. Could just be a faulty low voltage warning circuit? Could be something more sinister? Unless you guys come up with other ideas, I'll call B&C in the morning. Thanks, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Dan Checkoway" <dan(at)rvproject.com> Subject: Re: AeroElectric-List: LR3C-14 always flashes > > > Can you give us voltage measurements taken from the power > > input pins while the bus voltage is normal? If the power > > input pins are all within a tenth or so volts of the bus, > > then the LR3 has some problem internally. How is the LR3 > > grounded? > > You bet...will take those readings today when I re-recheck all the wiring. > > As per the instructions, pin 7 is grounded to the firewall forest of ground > tabs, and I went ahead and grounded the stud on the case all the way there > as well for redundancy...despite the instructions saying the case ground > wasn't required on an aluminum airframe installation. > > Will be back in a bit with some more data... > > Thanks, > )_( Dan > RV-7 N714D > http://www.rvproject.com > > ________________________________________________________________________________
From: KITFOXZ(at)aol.com
Date: Mar 28, 2004
Subject: Re: LR3C-14 always flashes
Hello Dan, I am wondering if it is as simple as the low voltage warning threshold point is just set too high. Perhaps a disk pot on the board has gotten nudged out of spec. If it were mine I would be tempted to substitute the battery with a variable DC powers supply and run the voltage up a bit higher to see if the light goes normal. John P. Marzluf Columbus, Ohio Kitfox Outback (out back in the garage) ________________________________________________________________________________
From: "James Redmon" <james(at)berkut13.com>
Subject: Re: Help please - (possible) alt/battery troubles
Date: Mar 28, 2004
OK, problem solved. BAD BATTERY!! BAD!! I took the Panasonic 17ah RG battery out, and temporarily hooked up a 26ah battery - for the purpose of testing the bigger battery's ability to turn the engine over. It did it without any fuss, and while the engine was running, I went ahead and tried the alts. To my surprise...EVERYTHING worked...I mean, exactly as anticipated. Voltage was slightly higher at 14.2 peak but steady, amps ran up to about 20 then backed down to 15, then hovered around 8 with the primary alternator engaged!! I tested both primary and secondary systems...both within perfect specs. So, add me to the growing list of complaints against the battery manufacturers quality control. Further testing is required to fully determine if I need the additional cranking power of a second 17ah battery. (no physical room for a single big battery) Thanks all! Dan, I hope that you come to a quick resolution for your issues too!! James Redmon Berkut #013 N97TX http://www.berkut13.com ----- Original Message ----- From: "James Redmon" <james(at)berkut13.com> Subject: AeroElectric-List: Help please - (possible) alt/battery troubles > After the first couple of runs, I took the engine up to about 1800 RPM and > did the primary/secondary alt checks with all selectable equipment turned > off. When I flip the 60-amp alt on, the voltage pegs 13.6v - 13.8v, as it > should, and is rock steady. However, the amp meter reads 5...then up to10 > slowly, then within the span of about two or three seconds continues to > climb to 30...50...60...etc. So I shut it down at that point. Same thing > happens when the secondary is engaged but to a lesser extent (smaller > alternator). Voltage is constant through-out the tests when either > alternator is engaged. ________________________________________________________________________________
Date: Mar 28, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery on its side?
> > Regards, > > Chad > > Hello Chad, The electrolyte will not leak out of a sealed lead acid > battery > > (even if the seal is broken) because it is in suspension in a gauze > type plate > > separator. > > > > John P. Marzluf > > Columbus, Ohio > > Kitfox Outback (out back in the garage) > >Yes, but will it work as efficiently? In an RG battery, is there some air/gas >space at the top and if so, will placing the battery on its side flood an >unused portion with electrolyte while starving a side plate (now at the top)? > >I'm getting some feedback that this is fine, but I'd love the scientific >answer just to be safe. Once I make this decision it will be difficult to >go back. check out details of RG battery construction on 'net. Electrolyte is for the most part held in place between plates by capillary action/ surface tension of liquid by fine mesh Fiberglas separators. Many portable equipment items are powered by sealed lead-acid batteries and may be operated without regard to orientation. Gravity doesn't affect performance. Bob . . . ________________________________________________________________________________
Date: Mar 28, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: LR3C-14 always flashes
> >Hello Dan, > >I am wondering if it is as simple as the low voltage warning threshold point >is just set too high. Perhaps a disk pot on the board has gotten nudged out >of spec. If it were mine I would be tempted to substitute the battery with a >variable DC powers supply and run the voltage up a bit higher to see if the >light goes normal. > >John P. Marzluf >Columbus, Ohio >Kitfox Outback (out back in the garage) I believe the low volts set-point in this product is calibrated with fixed resistors . . . no adjustment to get out of whack. However, the regulator will function mostly normally even when the lv sense lead is unhooked (a fail safe feature added some years ago). What's the voltage on terminal 3 of the LR-3 with the engine running and alternator turned on? Bob . . . ________________________________________________________________________________
Date: Mar 28, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery contact screws
> > >Bob, you recommended 4 AWG for the cranking circuit. I'm seriously >considering >a front-battery setup in my pusher which makes for a lengthy run to the >engine. Should I go with 2 AWG, or all the way down to 0? The batteries would >be at around FS4 and the engine is at around FS140, and add a few feet to get >from centerline to the electrical conduit, which is along the outside edge of >the fuse. > >I seem to recall you having some rule of thumb for power dissipated by the >wiring to the starter during cranking, but can't seem to find it. If the battery, starter and alternator are all within a few feet of each other, 4AWG will generally suffice for fat wires. If battery is behind seats in a tractor or in the nose of a pusher, then 2AWG wires are recommended for the fat wires that carry cranking currents . . . I'd stay with 4AWG battery jumpers for ease of maintenance. Bob . . . ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: LR3C-14 always flashes
Date: Mar 28, 2004
> I believe the low volts set-point in this product is calibrated > with fixed resistors . . . no adjustment to get out of whack. However, > the regulator will function mostly normally even when the lv sense > lead is unhooked (a fail safe feature added some years ago). What's > the voltage on terminal 3 of the LR-3 with the engine running and > alternator turned on? I don't know that specific value, but last night when running the engine, alternator on, main bus voltage was 14.2 volts...I have to assume that terminal 3 would have the same voltage value -- or maybe 0.25 volts less due to drops across the fuselink and circuit breaker in the circuit, so say 14 volts nominally? If absolutely necessary to know that measurement, I guess I can hook it up and try it. Have I mentioned how much I hate screws & ring terminals?! I wish the LR3C-14 came with fast-on tabs! 8-) Somebody posted a source a while ago for fast-on tab conversion tab thingies for ring terminals...anybody remember that source? Thanks, )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Mar 28, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Separate start battery for Plasma II, Part
II Robert L. Nuckolls, III wrote: > > >> >> >>True enough. I started out by simply suggesting a smaller battery than the >>original poster. It was Bob that suggested even a capacitor could do the >>trick. If it can be sized properly, the capacitor is definitely the LIGHTEST >>option. My real vote is for the diode to replace the switch, since I believe >>it will produce a much more reliable (and lower pilot workload) solution. >> >>There is admittedly some advantage in having a battery since it would provide >>some power redundancy to this critical device. But I prefer Bob's >>dual-battery >>or dual-alternator layouts for that, since if I have a power failure I >>certainly care about more than just the ignition system. For example, I sort >>of might like to still have one radio available while I am trying to land as >>quickly as possible... =) > > > Why quickly as possible? Is your load analysis so dismal that > you cannot comfortably continue until fuel is exhausted? I have this irritating curiosity thing and I'd want to know what's going on. Can't change who you are. =) If I'm 150 miles from an ideal airport for some reason I'm not going to put it down in a field, but if there's some place convenient to land I don't see any reason to wait. I'm never in THAT much of a rush, and I'll be carrying at least a basic set of tools to do some initial diagnosis with. -Chad ________________________________________________________________________________
Date: Mar 28, 2004
Subject: Re: Battery contact screws
From: John Schroeder <jschroeder(at)perigee.net>
> If the battery, starter and alternator are all within a few feet of > each other, 4AWG will generally suffice for fat wires. If battery is > behind seats in a tractor or in the nose of a pusher, then 2AWG wires > are recommended for the fat wires that carry cranking currents . . . > I'd stay with 4AWG battery jumpers for ease of maintenance. > > Bob . . . Bob - You have used this terminology before: "Battery jumpers...". I am still confused about what you mean. In the context above, it would seem that the wire from the battery to the contactor must be a #2 - if the wire from the contactor to the starter is "carrying starter current". If the battery provides the starting current, then there ought to be # 2 from the battery, to the battery contactor-to the starter contactor-to the starter. This is what we have on our Z-14 where the batteries/battery contactors are about 11 feet from the firewall; where the starter contactor is installed. The only other lead from the batteries, in our case, is the one to the battery bus itself. That is a # 10. Does this make sense? Out of all these wires, what is the "battery jumper"? Thanks for your help. Sincerely, John ________________________________________________________________________________
From: "Cory Emberson" <bootless(at)earthlink.net>
Subject: Santa Maria CA Fly-In (April 30-May 2)
Date: Mar 28, 2004
Hello everyone! With Matt Dralle's blessing (thank you, Matt!), I'm pleased to post this announcement for a terrific aviation fly-in weekend. SMXgig (in Santa Maria, CA) has become the year's largest face-to-face get-together of electronically networked aviators. We hope you'll plan to attend because we expect this year's gig to be the best ever. People come from all over the country (and sometimes overseas) to attend, and most of the sessions qualify for FAA Wings cards. The dates are 4/30-5/2/04 (Friday-Sunday) - it's a lot of fun, and a great chance for pilots from all over to mingle and share aviation stories, ideas, etc. The announcement below contains most of the crucial information, and you can get the rest from the website (www.smxgig.org). If you have any questions at all, just let me know, and thanks! ~~Cory Emberson KHWD >>> NOTICE TO AIRMEN! <<< Announcing the Sixteenth Annual SMXgig to be held on April 30 - May 2, 2004 at the Radisson on the Santa Maria (CA) Airport (aka SMX) www.smxgig.org SMXgig will be April 30 - May 2, 2004, at the Santa Maria Radisson. This year, our featured speaker after Friday night's dinner will be Rod Machado! "MACH 2 WITH MACHADO" is the byline Rod Machado has earned for his rapid fire delivery at his lively safety seminars and keynote speeches. His programs are information-packed, energetic, and humorous. He has spoken in all fifty of the United States and in Europe sharing his fresh approach to aviation education. If you can make it, please do. It's going to be pretty special. More information and the announcement/ registration info is available at www.smxgig.org You may also contact me by email at: cory(at)smxgig.org. All technical sessions will be held in the Enterprise Ballroom at the SMX Radisson. Each session will last about an hour. We schedule four tech sessions on Saturday morning, and four on Sunday morning. Most of the speakers are set (I'm still firming up a couple of slots - I'm working on a session about Experimentals): MIKE BUSCH - The Art and Science of Troubleshooting Your A frequently, that person is you. That's particularly true of problems that occur only in-flight and/or are intermittent. This session offers methodology for troubleshooting aimed at aircraft owners who aren't A&Ps. ED WILLIAMS - GPS - How It Works, and How to Work It Ed is a nuclear physicist working at Lawrence Livermore Labs. Ed does a remarkable job of making physics phun! BRENT BLUE, M.D. - Pilot Medicals: How to Avoid Problems with the FAA Brent is an AME Advocate, who specializes in helping the tough cases renew their medicals. He's a former member of EAA's medical advisory committee. DOUG RITTER - Equipping Yourself To Survive - Personal Survival Gear for Pilots Doug is a survival evangelist, personally driven to help pilots live through whatever comes next. www.equipped.org PAUL MILLNER - The Future of Avgas Paul works with ChevronTexaco, and is right in the middle of the industry developments regarding our fuel of choice. MARY DUFFY & UWE LEMKE - Flying in Europe Mary and Uwe are a Scot and a German who live in the San Francisco Bay Area, but return "home" often. As always, each qualifying session will get you a WINGS Safety Session card. Our Saturday evening event should be a delicious one! At 5:45 p.m., the BFUB (Big Fat Ugly Bus) will arrive at the Santa Maria Radisson to bring us to the Far Western Tavern for dinner in beautiful Guadalupe (www.farwesterntavern.com).


March 17, 2004 - March 28, 2004

AeroElectric-Archive.digest.vol-da