AeroElectric-Archive.digest.vol-dd

April 22, 2004 - May 03, 2004



      >the controls? What about a "take control" switch to determine which set of
      >trim controls works....., is this necessary?
      >
      >Regards,
      >Troy
      >
      >
      
      
      
________________________________________________________________________________
Date: Apr 22, 2004
From: "hausding, sid" <sidh(at)charter.net>
Subject: 28 volt radios...
Item number: 2473438116 Dale, another Kx - 155 but without glideslope.......great price. So far. Sid ________________________________________________________________________________
Date: Apr 22, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: Electric Trim Switches
Sorry folks, I just noticed a typo in my first post. The IM251-78 switch is supposed to be priced at $23.98 Charlie Kuss > >Troy, > You can eliminate the need for relays for electric pitch and roll servos by purchasing the new Ray Allen G307 (or G305) grips. The Honeywell Microswitch brand hat switch on these units is rated for 15 amps. See > >http://www.rayallencompany.com/products/stickgripsG3.html > > I'm building a tandem (RV-8A) aircraft, so panel switches are out of the question for me. I plan to install two toggle switches to control who has control of the electric trim (4 pole double throw ON-OFF-ON) and flaps, which are also stick grip controlled (3 pole double throw ON-OFF-ON) This will allow these functions to be shunted to either the pilot (ON) no one (OFF) or co-pilot (ON). I want the OFF position to deal with any potential "runaway" condition. > Yesterday, I placed several orders for electrical parts. I asked Waytek Electronics (a Carling Technologies distributor) for pricing on these 2 switches. Carling part numbers are: > >HM251-78 $17.71 each 3 pole double throw with 1/4" female fast on connectors and chrome bat handle >IM251-78 $$2398 each 4 pole double throw with 1/4" female fast on connectors and chrome bat handle > > The problem is that there is a minimum of 11 for each item to place a special order for these items. Does anyone on the list know of a Carling distributor who stocks these? Failing that, anyone want to go in on a group purchase to get these? I can supply a copy of Waytek's quote "off list" to anyone interested. > >Charlie Kuss >RV-8A wiring >Boca Raton, Fl. > > >> >>Gentlemen, >> >> >>I plan to have electric trim controls on the stick(s). These will need >>relays, since the switches are small and the currents large. I also plan to >>install either a pullable breaker or switch as Electric Trim Interrupt. I'm >>thinking it might also be good to have a direct (no relays) means of >>controlling the trim motors. I'm thinking of installing a pair of >>(ON)-none-(ON) rocker switches on the console. Is this commonly done? Or do >>most of you choose either stick-mounted controls or console-mounted >>controls, but not both? What about stick-mounted controls on the pilot's >>side only and console mounted controls for when the passenger/pilot takes >>the controls? What about a "take control" switch to determine which set of >>trim controls works....., is this necessary? >> >>Regards, >>Troy >> >> > > ________________________________________________________________________________
Date: Apr 22, 2004
Subject: Re: Electric Trim Switches
From: Kent Ashton <kjashton(at)vnet.net>
> From: "Troy Scott" <tscott1217(at)bellsouth.net> > I plan to have electric trim controls on the stick(s). These will need > relays, since the switches are small and the currents large. I also plan to > install either a pullable breaker or switch as Electric Trim Interrupt. I'm > thinking it might also be good to have a direct (no relays) means of > controlling the trim motors. I'm thinking of installing a pair of > (ON)-none-(ON) rocker switches on the console. Is this commonly done? I have this kind of rocker switch on mine but the currents are small. The trim motor is a modified electric screwdriver that Alex Strong sells. Works fine, though. Mine's in the armrest behind the throttles (Cozy III) --Kent >Or do > most of you choose either stick-mounted controls or console-mounted > controls, but not both? What about stick-mounted controls on the pilot's > side only and console mounted controls for when the passenger/pilot takes > the controls? What about a "take control" switch to determine which set of > trim controls works....., is this necessary? > > Regards, > Troy > > > > > > ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: Electric Trim Switches
Date: Apr 22, 2004
Charlie, Have you looked at the Infinity web site? JD has a good explanation on transferring command of the stick switches via two switches. He also sells the switches and relays needed. The locking lever switches were just 15 bucks. Jim ----- Original Message ----- From: "Charlie Kuss" <chaskuss(at)bellsouth.net> Subject: Re: AeroElectric-List: Electric Trim Switches > > Troy, > You can eliminate the need for relays for electric pitch and roll servos by purchasing the new Ray Allen G307 (or G305) grips. The Honeywell Microswitch brand hat switch on these units is rated for 15 amps. See > > http://www.rayallencompany.com/products/stickgripsG3.html > > I'm building a tandem (RV-8A) aircraft, so panel switches are out of the question for me. I plan to install two toggle switches to control who has control of the electric trim (4 pole double throw ON-OFF-ON) and flaps, which are also stick grip controlled (3 pole double throw ON-OFF-ON) This will allow these functions to be shunted to either the pilot (ON) no one (OFF) or co-pilot (ON). I want the OFF position to deal with any potential "runaway" condition. > Yesterday, I placed several orders for electrical parts. I asked Waytek Electronics (a Carling Technologies distributor) for pricing on these 2 switches. Carling part numbers are: > > HM251-78 $17.71 each 3 pole double throw with 1/4" female fast on connectors and chrome bat handle > IM251-78 $$2398 each 4 pole double throw with 1/4" female fast on connectors and chrome bat handle > > The problem is that there is a minimum of 11 for each item to place a special order for these items. Does anyone on the list know of a Carling distributor who stocks these? Failing that, anyone want to go in on a group purchase to get these? I can supply a copy of Waytek's quote "off list" to anyone interested. > > Charlie Kuss > RV-8A wiring > Boca Raton, Fl. > > > > > >Gentlemen, > > > > > >I plan to have electric trim controls on the stick(s). These will need > >relays, since the switches are small and the currents large. I also plan to > >install either a pullable breaker or switch as Electric Trim Interrupt. I'm > >thinking it might also be good to have a direct (no relays) means of > >controlling the trim motors. I'm thinking of installing a pair of > >(ON)-none-(ON) rocker switches on the console. Is this commonly done? Or do > >most of you choose either stick-mounted controls or console-mounted > >controls, but not both? What about stick-mounted controls on the pilot's > >side only and console mounted controls for when the passenger/pilot takes > >the controls? What about a "take control" switch to determine which set of > >trim controls works....., is this necessary? > > > >Regards, > >Troy > > > > > > ________________________________________________________________________________
Date: Apr 22, 2004
Subject: Re: Battery failure modes?
From: czechsix(at)juno.com
Chad, at least one failure mode I've heard of in both cars and airplanes is the physical failure of the battery post or bolt breaking off. Sounds like the best way to mitigate this failure is to use a flexible battery lead that doesn't stress the attach point, and to be very careful about torquing it right. As for internal failures within the battery that render it weakened or inop, that depends on what kind of battery you are talking about. Most people now are using RG batteries, which eliminates many of the possible problems with other battery types. Lots in the archives on RG batteries...I'm not an expert on them, maybe Bob or someone else can enlighten us on what other failure modes, if any, the RG can experience. Bottom line is if you change it out every other year it reduces odds of failure to very slim. --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... From: Chad Robinson <crobinson(at)rfgonline.com> Subject: AeroElectric-List: Battery failure modes? What types of failures can occur to a battery in flight, assuming various alternator conditions? Does anybody have a list of failure modes? Regards, Chad ________________________________________________________________________________
Date: Apr 22, 2004
Subject: Re: Automotive Spark Plugs
From: czechsix(at)juno.com
Dale, just an FYI, I asked on the RV-List if anyone is having problems with auto plugs fouling like you have experienced. So far a number of responses on and off List indicate no problems at all like this, for either the Electroair or LSE systems. Many responses indicated hundreds of hours on a set of auto plugs and still going strong with no trouble. Several replies noted they were using cheaper plugs than what Klaus supplies with the LSE and these were working fine also. Remember these are all O-320's, O-360's, or IO-360's. I'm thinking the issue you have experienced must be related to the O-235, unless there's something else about the setup or operation of your engine that could be causing it. At any rate it doesn't sound like an LSE vs. Electroair issue per se. As a side note, I know a guy with an O-320 powered Long EZ who runs auto plugs with magnetos. Never heard of anyone else doing this, but he claims they work fine for him.... >With 319 hours experience with an LSE CDI system and also fouled motorcycle >plugs (yes that's right - fouled plugs) every 50 to 75 hours. The magneto >would run smoother then the E.I. system during this. After more research we >find that the truth was not told by the LSE about the proper choice of >plugs. I should have been using REM 37BY's (the spark plug that was >developed specifically for my engine) just like I do for the magneto. > >Those who I've spoke with say they get 800 to 900 hours out of there >aircraft spark plugs. Having used the triple ground arm plugs from >NippenDenso plugs (LSE want $15 per plug) I can say they work a little >better but they still would foul during a run-up after 40 25 hours and this >was due to carbon deposits the 235L2C is known for -(my best guess anyway). >Most interesting is they were all on top and the aircraft REM 37BY plugs and >magneto fired all the bottom plugs and ran smooth. Best wishes to LSE >however I have switched to Electro-Air's E.I. which recommends Aircraft >plugs or the 386 plugs that fit into the standard aircraft cylinder head. > >You owe it to yourself to speak with Jeff Rose of Electro-Air if your >airplane use's a starter. He recommends against hand propping for those >with dual E.I.'s. His system already has the "longer duration spark" that >LSE wants more $$$ for and use's a 60 tooth wheel to make timing adjustments >every 12 verses the once every 360 (or 720) of the LSE system. Just curious, other than starting, does the 60 tooth pickup make any real world difference in operation? The longer duration spark is definitely an advantage for lighting very lean mixtures, but at Lycoming rpms I can't imagine that sampling the rate any more often than every crank rotation would have a measurable effect on efficiency of the spark timing. I suppose during a rapid change of power, i.e. shoving the throttle from idle to full power, a higher sampling rate could be marginally better, but you aren't really worried about efficiency in short duration bursts like that so if the LSE system works adequately for quick power changes (which I've heard no complaints about) it would not seem to be an advantage to sample more than necessary. But maybe I'm missing something... >They both use manifold pressure & electronics to retard or advance the timing. Do you know if Jeff is still using the same differential pressure sensor for MAP and the same timing curves as tested by CAFE? The LSE has always used an absolute pressure sensor as it was designed for aircraft use from the outset, whereas I believe the Electroair system was an automotive system that used the psid sensor for MAP. CAFE noted this as a problem in the testing they did. Differential press sensor works fine on a car, but won't be optimum over the range of altitudes an airplane experiences...the CAFE testing showed this to be true in several scenarios where the spark advance was wrong and the mags actually outperformed the E.I. in these instances. Too bad CAFE didn't test the LSE system as well...Klaus claims he sent them a system but they never got around to testing it. A real shame. It would be cool if somebody would put both an LSE system and an Electroair system on their airplane and fly different profiles, alternately turning one or the other off to see the effect on airspeed, fuel flow, engine roughness, etc. That would be the best real world test of any tangible differences between the performance of the two designs.... >snip > --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: SD-8 TEMPERATURE DATA
Date: Apr 22, 2004
RV-6 CRUISING AT 9300 FT DENSITY ALTITUDE, 2400 RPM THE TEMPERATURE PROBE ATTACHED WITH ALUMINUM TAPE TO THE SD-8 REGULATOR DATA RECORDING BEGAN AFTER 45 MINUTES OF FLIGHT AT TIME :00 SD-8 ALTERNATOR SWITCHED ON AND MAIN ALTERNATOR SWITCHED OFF TIME OAT - F REGULATOR - F :00 43 86 :07 45 97 :12 45 100 :16 45 101 :19 45 101 :24 45 102 :28 45 101 :36 45 100 :43 45 99 LOAD ANALYSIS: TYPICAL MAXIMUM AMPS AMPS ENG MONITOR 0.4 0.4 GPS 1.5 1.5 ALT ENCODER 0.2 0.3 TRANSPONDER 1.8 1.8 TURN COORDINATOR 0.4 1.0 INTERCOMM 0.2 0.2 EFIS 0.8 1.0 COMM RADIO 0.3 3.2 TOTAL 5.6 9.4 This data does not indicate a heat problem for this installation in which the regulator is bolted directly to the firewall. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 22, 2004
Subject: Re: Automotive Spark Plugs
In a message dated 4/22/04 1:12:16 PM Central Daylight Time, czechsix(at)juno.com writes: As a side note, I know a guy with an O-320 powered Long EZ who runs auto plugs with magnetos. Never heard of anyone else doing this, but he claims they work fine for him.... Good Evening Mark, For What It Is Worth --- There are many 320 Lycomings that have been flying for years using autogas and magnetos in certificated airplanes. Auto gas approvals abound for that engine. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502 ________________________________________________________________________________
Date: Apr 22, 2004
From: jerb <ulflyer(at)verizon.net>
Subject: Re: cell phone antenna
Note - Use of conventional cell phones while airborne is illegal. jerb > > >Richard said: > ><No coax loss, no designing an antenna. > >My $0.02. > >Dick Tasker>> > >Richard, > >That's a great idea for the "emergency, HELP!!" version. But I'm hoping for >a version that will let me receive calls. On camping trips I'm sometimes >accompanied by an MD who needs to remain in contact. What about an >amplifier to make up for the signal loss? > >-Troy >tscott1217(at)bellsouth.net > > ________________________________________________________________________________
From: KITFOXZ(at)aol.com
Date: Apr 22, 2004
Subject: Re: cell phone antenna
In a message dated 4/22/2004 6:59:49 PM Eastern Standard Time, ulflyer(at)verizon.net writes: Note - Use of conventional cell phones while airborne is illegal. jerb Yes, airborne use of conventional cell phones was illegal back in the eighties when I used to work for Motorola. It may still be, I don't know. The theory is that as a cell phone moves around in a "cell" of transmitter/receiver towers, the "system" tracks the phone's signal strength in order to hand the call off to the next tower. If the phone were elevated by very much height, it could raise so many towers that the system would become confused and not operate at all. Potentially, this would tie up a lot of collective cell bandwidth unnecessarily for no good purpose. This may be old information and the above problems have been solved by other technology. I feel old... John P. Marzluf Columbus, Ohio Kitfox Outback (out back in the garage) ________________________________________________________________________________
Date: Apr 23, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: cell phone antenna
What happens when I am standing on top of a 10,000 ft mountain while skiing, and I can "see" dozens of GSM antennas? Seems like it would be the same kind of thing. I've often gotten calls while flying around at 5-8000 ft. I hope I have not been breaking any laws! :-) We use GSM here, so it may be different with a CDMA system. Mickey >Yes, airborne use of conventional cell phones was illegal back in the >eighties when I used to work for Motorola. It may still be, I don't know. The >theory is that as a cell phone moves around in a "cell" of transmitter/receiver >towers, the "system" tracks the phone's signal strength in order to hand the call >off to the next tower. If the phone were elevated by very much height, it >could raise so many towers that the system would become confused and not operate >at all. ... -- Mickey Coggins http://www.rv8.ch/ #82007 QB Wings/Fuselage ________________________________________________________________________________
Date: Apr 22, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: 11334 Doyne
> > The Sky-Tec starter is a PM starter. As far as I understand, the > B&C is not a PM starter. What is the biggest drawback to a PM > starter? In otherwords, what is the advantage to the B&C starter design? > > > Thanks, > Keith Doyne PM starters will have higher inrush currents than their equal power wound field starters. This may be problematic for some processor based accessories that like to reset during the millisecond-long brown- out when the starter contactor closes. The B&C and other wound field starters will be less likely to exhibit this characteristic. I've not had an opportunity to do comparative testing of the various starters but I can say that the one- size-fits all B&C starter does indeed fit and crank all engines. Other brands have resorted to "high torque" or "heavy duty" designs to handle larger or high compression engines. The B&C has worked well on every engine from 235 to 720 since day-one. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Apr 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Copper tube ground
>Below is the result of your inquiry. It was submitted by >Rick Crapse (rwcrapse(at)att.com) on Wednesday, April 21, 2004 at 11:32:49 > >Wednesday, April 21, 2004 > >Rick Crapse > >, >Email: rwcrapse(at)att.com >Comments/Questions: Hello Bob! > >I know this has been discussed before, but why wouldn't a copper pipe >ground not work in a Cozy? It seems to me that copper which is a good >conductor would work with silver soldered tabs to it. I was planning on a >dual use here. Vacuum on the inside, and ground through the metal. Valerie >Harris tells me that there is an issue here. Yes, I have your book, but am >curious as to what the issue is. What I was planning on was to run my main >power feed down the right and the sensor wires down the left. The first ground system I described in the 'Connection 15 years ago focused on canard pushers and indeed, a copper conduit was suggested as doubling for a wire pathway and system ground. A number of builders used this material with generally good success electrically. It is a labor intensive technique. We deduced later that running all wires together in the same bundle down one side of the airplane produced a similarly "quiet" system. What you propose would work. I'd recommend you run all wiring down the same side of the aircraft so as to avoid generating strong magnetic fields in the cockpit due to any un-shared electron paths between right and left sides. If it were my airplane, I'd ditch the vacuum pump, run an all-electric system and use plain ol' wires to carry the electrons. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Apr 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Fusible link in series with breaker?????
>Bob >Thanks for the quick reply. I have one more question. Looking at Figure Z-11 >"Generic Light Aircraft....." . Concerning the Alt. field. You show a >fuselink off the top of the main power bus, to the "batt/alt switch" then a >5 amp circuit breaker? why the redundancy? And would it be OK to just come >off the bus with the 5 amp breaker then to the switch? Thanks in advance? You'll note that the drawing you're citing features fuse blocks. When we add the breaker in satisfaction of crowbar ov protection requirements, we're EXTENDING the bus structure to the breaker's location on the panel which may be quite remote from the fuseblock. I.e. there is a long, potentially unprotected, small diameter wire that runs from fuseblock to breaker. What appears to be a "redundant" protection scheme is, in fact, a cascade. The fusible link protects wire out to the breaker, the breaker protects wire from the breaker on to the alternator while providing a mechanism for the crowbar ov module to work against. If you're fabricating a breaker panel, then the 5A alternator field breaker can occupy a position on the bus along side all other breakers and the need for extending the bus and protecting that extension goes away. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Apr 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: revison to audio system document
> >Comments/Questions: The link on how to wire stereo music won't work. >Please, any help there? Sorry, I revised the document to revision E and didn't roll the revision letter into the link. Thanks for the heads-up. I've fixed the link from the webpage. You can access the new document here: http://www.aeroelectric.com/Catalog/AEC/9009/9009-700E.pdf Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: sanity check
Date: Apr 23, 2004
I need a sanity check. Yesterday I was helping a builder with a few odds and ends, and the topic of a "fuel pump is operating" lamp came up. He showed me his plan for wiring it, which was simply to wire the lamp in parallel with the fuel pump...same fuse, shared circuit. A warning lamp went off in my head (pun intended) and I recommended that instead of piggybacking the lamp on the fuel pump's circuit, he should use a simple relay setup and fuse the lamp circuit separately. I advised that this has better inherent fault protection (should the lamp circuit short out, the fuel pump will not be affected). If the lamp wiring were to short out somehow, the fuse would blow and the fuel pump would be dead. He looked at me like I was nuts, adding unnecessary complexity. Am I nuts? I tend to think the folks on this list lean toward the conservative side, toward the "engineered for all possibilities" philosophy. But some people may not want to go to that extent if the likelihood of failure is slim to none. I'd love to hear if I'm getting too over-analytical in my "old age" and should relax about some of this stuff... Now that I think about it, instead of a relay and separate fuse, I figure an inline fuse could be used on the lamp circuit. That would reduce complexity but still provide some fault tolerance...right? )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Dale Martin" <niceez(at)cableone.net>
Subject: Re: Automotive Spark Plugs
Date: Apr 23, 2004
Mark, The MAP sensor is different from years ago...... One more thing. The absolute max ceiling of over 30,000 feet is a LEZ with a Electro-Air ignition. Jeff has over 2,500 unit in operation and I don't think old Klaus is as fortunate. I myself like the more compact size and not having to worry about the wires being to close together. There are other reports of failures but we don't want Klaus run out of business. Every time he does and update the older stuff is crap (to him) and he does not want to support it. Very poor business practice IMO. I have dealt with Klaus for years and consider him a friend and a good person - just not a good businessman. Yes, 235's are subject to more carbon deposit's because of a lousy intake design then 320's or 360's. Gary Hertzler is the only one I know of that has change intake runners and is using an Ellision TBI with good success in a Varieze (a 230 mph VEZ). A 235 has a few other drawbacks also. The correct engine for the LEZ was suppose to be a 320 but Burt decided to use a 235 to make it lighter and would greatly help small pilots with the C/G considerations and a 235 was offered to him for $1,500.00. John Roncz told me that when I worked at Scaled Composites. I feel I have had enough dealings with LSE products to know they work but also have enough common sense to know when I'm looking at a better value for the money. I was able to sell my old unit to a friend because he hand props his 0-200 and I was going to get the Plasma III. I got to thinking I had better do an assessment on what else was out there and see if there was anything better then LSE's E.I. system. I am confident I made the correct choice. Not only that Jeff Rose is a great person and a good businessman and you know as long as he can fog a mirror he will stand behind his product. Nuf said, -Dale ----- Original Message ----- From: <czechsix(at)juno.com> Subject: Re: AeroElectric-List: Automotive Spark Plugs > > > Dale, just an FYI, I asked on the RV-List if anyone is having problems with auto plugs fouling like you have experienced. So far a number of responses on and off List indicate no problems at all like this, for either the Electroair or LSE systems. Many responses indicated hundreds of hours on a set of auto plugs and still going strong with no trouble. Several replies noted they were using cheaper plugs than what Klaus supplies with the LSE and these were working fine also. Remember these are all O-320's, O-360's, or IO-360's. I'm thinking the issue you have experienced must be related to the O-235, unless there's something else about the setup or operation of your engine that could be causing it. At any rate it doesn't sound like an LSE vs. Electroair issue per se. > > As a side note, I know a guy with an O-320 powered Long EZ who runs auto plugs with magnetos. Never heard of anyone else doing this, but he claims they work fine for him.... > > >With 319 hours experience with an LSE CDI system and also fouled motorcycle > >plugs (yes that's right - fouled plugs) every 50 to 75 hours. The magneto > >would run smoother then the E.I. system during this. After more research we > >find that the truth was not told by the LSE about the proper choice of > >plugs. I should have been using REM 37BY's (the spark plug that was > >developed specifically for my engine) just like I do for the magneto. > > > >Those who I've spoke with say they get 800 to 900 hours out of there > >aircraft spark plugs. Having used the triple ground arm plugs from > >NippenDenso plugs (LSE want $15 per plug) I can say they work a little > >better but they still would foul during a run-up after 40 25 hours and this > >was due to carbon deposits the 235L2C is known for -(my best guess anyway). > >Most interesting is they were all on top and the aircraft REM 37BY plugs and > >magneto fired all the bottom plugs and ran smooth. Best wishes to LSE > >however I have switched to Electro-Air's E.I. which recommends Aircraft > >plugs or the 386 plugs that fit into the standard aircraft cylinder head. > > > >You owe it to yourself to speak with Jeff Rose of Electro-Air if your > >airplane use's a starter. He recommends against hand propping for those > >with dual E.I.'s. His system already has the "longer duration spark" that > >LSE wants more $$$ for and use's a 60 tooth wheel to make timing adjustments > >every 12 verses the once every 360 (or 720) of the LSE system. > > Just curious, other than starting, does the 60 tooth pickup make any real world difference in operation? The longer duration spark is definitely an advantage for lighting very lean mixtures, but at Lycoming rpms I can't imagine that sampling the rate any more often than every crank rotation would have a measurable effect on efficiency of the spark timing. I suppose during a rapid change of power, i.e. shoving the throttle from idle to full power, a higher sampling rate could be marginally better, but you aren't really worried about efficiency in short duration bursts like that so if the LSE system works adequately for quick power changes (which I've heard no complaints about) it would not seem to be an advantage to sample more than necessary. But maybe I'm missing something... > > >They both use manifold pressure & electronics to retard or advance the timing. > > Do you know if Jeff is still using the same differential pressure sensor for MAP and the same timing curves as tested by CAFE? The LSE has always used an absolute pressure sensor as it was designed for aircraft use from the outset, whereas I believe the Electroair system was an automotive system that used the psid sensor for MAP. CAFE noted this as a problem in the testing they did. Differential press sensor works fine on a car, but won't be optimum over the range of altitudes an airplane experiences...the CAFE testing showed this to be true in several scenarios where the spark advance was wrong and the mags actually outperformed the E.I. in these instances. Too bad CAFE didn't test the LSE system as well...Klaus claims he sent them a system but they never got around to testing it. A real shame. > > It would be cool if somebody would put both an LSE system and an Electroair system on their airplane and fly different profiles, alternately turning one or the other off to see the effect on airspeed, fuel flow, engine roughness, etc. That would be the best real world test of any tangible differences between the performance of the two designs.... > > >snip > > > > --Mark Navratil > Cedar Rapids, Iowa > RV-8A N2D finishing... > > ________________________________________________________________________________
Date: Apr 23, 2004
From: richard(at)riley.net
Subject: Re: cell phone antenna
> >In a message dated 4/22/2004 6:59:49 PM Eastern Standard Time, >ulflyer(at)verizon.net writes: >Note - Use of conventional cell phones while airborne is illegal. >jerb >Yes, airborne use of conventional cell phones was illegal back in the >eighties when I used to work for Motorola. It may still be, I don't >know. The >theory is that as a cell phone moves around in a "cell" of >transmitter/receiver >towers, the "system" tracks the phone's signal strength in order to hand >the call >off to the next tower. If the phone were elevated by very much height, it >could raise so many towers that the system would become confused and not >operate >at all. Potentially, this would tie up a lot of collective cell bandwidth >unnecessarily for no good purpose. This may be old information and the above >problems have been solved by other technology. I feel old... Old, original analog cell phones are prohibited in flight by FCC. But PCS devices, which work in different bands, are covered by a completely different set of regulations, which don't say anything about aircraft. I have a long brief I wrote for my day job on it, I'll look it up. That said, my I've looked at my sprint phone in the air - even though it can "see" dozens of cell sites it says it's out of the service area - I suspect it's got some internal logic that shuts it down in such circumstances. ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: sanity check
Date: Apr 23, 2004
> He looked at me like I was nuts, adding unnecessary > complexity. Am I nuts? Yes:>) Seriously, the reason for wanting a light on the boost pump is simply so that if you forget to turn it off after some climbout, you'll notice the light. Prior to engine start, you'll know if the pump is working by listening to it, so no factor there. Before landing, if it doesn't work what would you do about it anyway? The light won't tell you much in flight other than the position of the switch, which you can look at anyway. Alex Peterson Maple Grove, MN RV6-A N66AP 458 hours http://www.home.earthlink.net/~alexpeterson/ ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: sanity check
Date: Apr 23, 2004
> I need a sanity check. Yesterday I was helping a builder with a few odds > and ends, and the topic of a "fuel pump is operating" lamp came up. He > showed me his plan for wiring it, which was simply to wire the lamp in > parallel with the fuel pump...same fuse, shared circuit.... Dan, I don't see how the "pump operating" light would be anything more than annoying light on the panel during night flights. Either way you suggest wiring it it doesnt tell you much you dont already know. Warning lights are to tell you when something IS NOT operating. He'll know when the fuel pump isn't operating by the sweat that builds up when the big fan stops. :) Seriously - if he really wants a "pump operating" light, I'd say it should be dependant on fuel flow, not power to the pump. A low fuel pressure warning, perhaps. My 2c John Slade Cozy IV Rotary turbo, flying http://kgarden.com/cozy ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Apr 23, 2004
Subject: Re: sanity check
In a message dated 4/23/04 10:50:51 AM Central Daylight Time, dan(at)rvproject.com writes: > Now that I think about it, instead of a relay and separate fuse, I figure > an > inline fuse could be used on the lamp circuit. That would reduce complexity > but still provide some fault tolerance...right? The fuse sounds like a good idea, but it should be the minimal necessary to power the lamp. LED is even better (smaller fuse). I have no idea if an short would pop the little fuse quick enough to save the main pump feed, but it seems like it would. Maybe an experiment with all those extra fuses you have laying around? I have a "pump on" LED block on my annunciator, and it's a great reminder to turn the pump off after switching tanks. And I'll seriously consider adding an inline fuse at the annunciator connection on the pump feed wire- should have thought of that myself, thanks for passing it along. Mark Phillips ________________________________________________________________________________
Date: Apr 23, 2004
From: jerb <ulflyer(at)verizon.net>
Subject: Re: cell phone antenna
It's is still illegal today as far as I know - you'll need an Air-Phone if you want to have legal phone service while airborne or maybe one of them Iridium satellite jobs. jerb. > >In a message dated 4/22/2004 6:59:49 PM Eastern Standard Time, >ulflyer(at)verizon.net writes: >Note - Use of conventional cell phones while airborne is illegal. >jerb >Yes, airborne use of conventional cell phones was illegal back in the >eighties when I used to work for Motorola. It may still be, I don't >know. The >theory is that as a cell phone moves around in a "cell" of >transmitter/receiver >towers, the "system" tracks the phone's signal strength in order to hand >the call >off to the next tower. If the phone were elevated by very much height, it >could raise so many towers that the system would become confused and not >operate >at all. Potentially, this would tie up a lot of collective cell bandwidth >unnecessarily for no good purpose. This may be old information and the above >problems have been solved by other technology. I feel old... > >John P. Marzluf >Columbus, Ohio >Kitfox Outback (out back in the garage) > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: sanity check
Date: Apr 23, 2004
Alex, I'm not advocating the warning lamp...I don't have one in my plane and personally don't believe it's very useful. But this builder has one, and I was just trying to determine the safest way for him to wire it. )_( Dan ----- Original Message ----- From: "Alex Peterson" <alexpeterson(at)earthlink.net> Subject: RE: AeroElectric-List: sanity check > > > He looked at me like I was nuts, adding unnecessary > > complexity. Am I nuts? > > Yes:>) > > Seriously, the reason for wanting a light on the boost pump is simply so > that if you forget to turn it off after some climbout, you'll notice the > light. Prior to engine start, you'll know if the pump is working by > listening to it, so no factor there. Before landing, if it doesn't work > what would you do about it anyway? The light won't tell you much in > flight other than the position of the switch, which you can look at > anyway. > > Alex Peterson > Maple Grove, MN > RV6-A N66AP 458 hours > > http://www.home.earthlink.net/~alexpeterson/ > > ________________________________________________________________________________
From: "Bob Miller" <drmiller(at)cvillepsychology.net>
Subject: manual battery contactor
Date: Apr 23, 2004
Many thanks to Bob Nuckolls for the AeroElectric Connection. I suspect he has saved many a pilot's buns, and I'm definitely planning on having mine be among them! I do have a couple questions that I haven't been able to find the answers to. Two of them are very basic and regard electron flow, and the other regards the possibility of a manually operated battery contactor. Could someone help me with a couple questions on some of the material in the book? Understanding the first two questions below would help me better understand some of the other principles in the book, which I have read pretty thoroughly. Question 1: On page 1-2 of the Connection it states that when resistors are connected in series, the sum of the voltage drops across each resistor equals the total voltage applied to the string. I'm interpreting that to mean that there is zero pressure downstream of the last resistor in line but, if this were true, if you only had one resistor there would be zero voltage available for a downstream device. I've seen similar statements in other books, but just cannot figure it out. What simple fact am I missing? Question 2: On page1-3 (I told you these were basic questions!) in the top drawing of Figure 1-4 it shows 13.8 volts of pressure in the wire between the +battery terminal and the landing light when the switch is open. I don't understand how could pressure go through an open switch..? But more fundamentally, if electrons flow from negative to positive, wouldn't the pressure be between the negative terminal (or ground wire for the light) and the light? Maybe it is that the positive terminal exerts sort of a "sucking" type pressure on electrons? (But then wouldn't it be called the negative terminal :-) ?) Question 3: Those of us installing Jabiru engines only get 10amps "continuous" out of the alternator, and are reluctant to spend one of those on a battery contactor. Might it be possible to fabricate a manually operated contactor, perhaps operated by a standard push-pull cable from the cockpit? If so, could anyone suggest some ideas? BTW, given that Jabirus are becoming increasingly popular, this might be an item people would purchase if available. Many thanks, Bob Miller ________________________________________________________________________________
From: BTomm <fvalarm(at)rapidnet.net>
Subject: sanity check
Date: Apr 23, 2004
When an incandescent bulb fails it goes open circuit "probably" always. This would not affect the operation of the pump. That's not to say that the wiring for the lamp circuit adds some risk for failure thereby causing the fuse to trip. I don't see a problem here other than the circuit should be labeled "fuel pump". A "fuel pump is operating" lamp should be controlled by a pressure switch indicating that the fuel pump is producing correct output pressure and volume. This scenario is not required for an Aux pump in my opinion. Bevan RV7A fuse On Friday, April 23, 2004 8:45 AM, Dan Checkoway [SMTP:dan(at)rvproject.com] wrote: > > I need a sanity check. Yesterday I was helping a builder with a few odds > and ends, and the topic of a "fuel pump is operating" lamp came up. He > showed me his plan for wiring it, which was simply to wire the lamp in > parallel with the fuel pump...same fuse, shared circuit. > > A warning lamp went off in my head (pun intended) and I recommended that > instead of piggybacking the lamp on the fuel pump's circuit, he should use a > simple relay setup and fuse the lamp circuit separately. I advised that > this has better inherent fault protection (should the lamp circuit short > out, the fuel pump will not be affected). If the lamp wiring were to short > out somehow, the fuse would blow and the fuel pump would be dead. > > He looked at me like I was nuts, adding unnecessary complexity. Am I nuts? > I tend to think the folks on this list lean toward the conservative side, > toward the "engineered for all possibilities" philosophy. But some people > may not want to go to that extent if the likelihood of failure is slim to > none. I'd love to hear if I'm getting too over-analytical in my "old age" > and should relax about some of this stuff... > > Now that I think about it, instead of a relay and separate fuse, I figure an > inline fuse could be used on the lamp circuit. That would reduce complexity > but still provide some fault tolerance...right? > > )_( Dan > RV-7 N714D > http://www.rvproject.com > > > > > > > > > ________________________________________________________________________________
Date: Apr 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Bench test power supply opportunity
There's a bunch of these critters on Ebay for $25.00 each free shipping or lower prices + $7 shipping. Either way they're a good deal. http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=3172234463 Listing says they'll adjust up to 13.8 volts. This makes them suited to ground testing your panel mounted goodies or bench testing . . . this device is rated for up to 13 amps load. I just picked up a couple but this supplier seems to have quite a few . . . Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 23, 2004
Subject: Thanks for Responses
To all who responded regarding using automotive plugs with EI systems - Thank You. The responses were detailed and provided good data points. Stan Sutterfield ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: sanity check
Date: Apr 23, 2004
With my Airflow Performance fuel injection system and I think most other Lycomming type engines, the electric fuel pump is a boost pump, to only be used during times when a loss of the mechanical fuel pump would be critical, such as takeoff and landing and maybe switching tanks. An indicator light serves as a reminder to turn it off after takeoff, or at least that's why I am installing a light that indicates it is operating, or more accurately, has power to it. The man with the rotary turbo probably relies on the electric pump to provide fuel pressure all the time, so a fuel PRESSURE warning light makes sense to him. If I were to install a fuel pressure warning light, it would tell me it the main fuel pump failed and the boost pump is off, but it wouldn't remind me to turn off the boost pump after switching tanks. I still like the idea of an automatic boost pump switch that turns the boost pump and a warning light on when the fuel pressure drops. Terry ... A "fuel pump is operating" lamp should be controlled by a pressure switch indicating that the fuel pump is producing correct output pressure and volume. This scenario is not required for an Aux pump in my opinion. Bevan RV7A fuse ________________________________________________________________________________
Date: Apr 23, 2004
From: Harley <harley(at)AgelessWings.com>
Subject: Re: manual battery contactor
Hi, Bob... Voltage is the DIFFERENCE of potential between the points being measured. If you want to compare it to water, as you have, then it is similar to the water pressure available when a valve is closed and no water is flowing. The pressure is there, but the valve (switch) prevents it from going anywhere. So, electrically, if two points are not connected, as through an open switch, the potential difference is the greatest because one side has current available, while the other doesn't. In your example, one point is +13.8 volts, and with the switch open, the other point is 0...the difference is 13.8 volts. When the switch is closed, like opening the water valve, current (water) can now flow, and the voltage on both points is the same...so a voltage reading between those two points will be 0. Just like when the water valve is open, and the water is flowing, the water pressure drops off to almost 0. If a "resistor" is placed in the circuit, then it "Resists" some of the flow. That amount is determined by the "size" (or ohms value) of the resistor. So there will be a potential difference if the voltage measurement is taken across the resistor. This measurement across the resistor is called voltage drop. If you string out a bunch of resistors in a circuit where the voltage (measured from one end of the circuit to the other) remains constant, then the voltage drop across each resistor, totaled MUST equal the voltage of the entire circuit. No one has increased the available current (voltage) so if it is flowing, the total in the circuit must be the sum total across all the resistances. I strongly suggest you borrow a very basic book on electronics from the library...as you go through Bob's books, you are going to find a lot more questions like this...and they just get tougher to explain! The water analogy I used above breaks down very quickly when you get just a little deeper into it...induction for example...the presence of current induced in a nearby wire, with no connection between them. Can't do that with water! Or, just take Bob's word for it, and don't try to understand the details...just follow his instructions...as you work with it, you'll understand it better than if you are just trying to read about it. Harley Dixon Bob Miller wrote: > >Many thanks to Bob Nuckolls for the AeroElectric Connection. I suspect he has saved many a pilot's buns, and I'm definitely planning on having mine be among them! > > >I do have a couple questions that I haven't been able to find the answers to. Two of them are very basic and regard electron flow, and the other regards the possibility of a manually operated battery contactor. > > >Could someone help me with a couple questions on some of the material in the book? Understanding the first two questions below would help me better understand some of the other principles in the book, which I have read pretty thoroughly. > > >Question 1: On page 1-2 of the Connection it states that when resistors are connected in series, the sum of the voltage drops across each resistor equals the total voltage applied to the string. I'm interpreting that to mean that there is zero pressure downstream of the last resistor in line but, if this were true, if you only had one resistor there would be zero voltage available for a downstream device. I've seen similar statements in other books, but just cannot figure it out. What simple fact am I missing? > > >Question 2: On page1-3 (I told you these were basic questions!) in the top drawing of Figure 1-4 it shows 13.8 volts of pressure in the wire between the +battery terminal and the landing light when the switch is open. I don't understand how could pressure go through an open switch..? But more fundamentally, if electrons flow from negative to positive, wouldn't the pressure be between the negative terminal (or ground wire for the light) and the light? Maybe it is that the positive terminal exerts sort of a "sucking" type pressure on electrons? (But then wouldn't it be called the negative terminal :-) ?) > > >Question 3: Those of us installing Jabiru engines only get 10amps "continuous" out of the alternator, and are reluctant to spend one of those on a battery contactor. Might it be possible to fabricate a manually operated contactor, perhaps operated by a standard push-pull cable from the cockpit? If so, could anyone suggest some ideas? > > >BTW, given that Jabirus are becoming increasingly popular, this might be an item people would purchase if available. > > >Many thanks, > > >Bob Miller > > > > ________________________________________________________________________________
Date: Apr 23, 2004
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: Bench test power supply opportunity
If you look at his ebay store he also has more of these listed at $17.99 as well as $24.50... Dick Tasker Robert L. Nuckolls, III wrote: > >There's a bunch of these critters on Ebay for $25.00 each >free shipping or lower prices + $7 shipping. Either way >they're a good deal. > >http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=3172234463 > > >Listing says they'll adjust up to 13.8 volts. This makes them >suited to ground testing your panel mounted goodies or bench >testing . . . this device is rated for up to 13 amps load. I >just picked up a couple but this supplier seems to have quite >a few . . . > > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > > > > ________________________________________________________________________________
Date: Apr 23, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: manual battery contactor
> Question 1: On page 1-2 of the Connection it states that when resistors > are connected in series, the sum of the voltage drops across each resistor > equals the total voltage applied to the string. I'm interpreting that to > mean that there is zero pressure downstream of the last resistor in line > but, if this were true, if you only had one resistor there would be zero > voltage available for a downstream device. I've seen similar statements > in other books, but just cannot figure it out. What simple fact am I > missing? You're missing the downstream device itself - it's a resistor, too. (Well, most devices can be approximated down to this, anyway.) Assume a simple case - two resistors and a lamp. That's really three resistors; the lamp is one as well. If you remove one resistor, from the chain now you just have two (resistor plus lamp), not one (just a resistor). > Question 2: On page1-3 (I told you these were basic questions!) in the top > drawing of Figure 1-4 it shows 13.8 volts of pressure in the wire between > the +battery terminal and the landing light when the switch is open. I > don't understand how could pressure go through an open switch..? But more > fundamentally, if electrons flow from negative to positive, wouldn't the > pressure be between the negative terminal (or ground wire for the light) > and the light? Maybe it is that the positive terminal exerts sort of a > "sucking" type pressure on electrons? (But then wouldn't it be called the > negative terminal :-) ?) You're touching on a common confusion in electrical design. If you talk to a physicist s/he will tell you that current flows from negative (electron source) to positive (electron seeking). If you talk to an electrical engineer s/he'll tell you that the positive terminal is the "supply." They're really both saying the same thing but in different ways but it can be confusing when you try to think of it in your head. The negative terminal is called that because electrons are negatively charged, and it has the excess. The positive terminal lacks electrons, and seeks them. Electrons always flow from regions with an excess to regions that have too few. When you do your wiring, think of the positive terminal as the "hot" side. The "sucking" analogy is fairly accurate, but it's the positive terminal that sucks. =) I don't have the book so Bob should answer the Figure 1-4 portion. > Question 3: Those of us installing Jabiru engines only get 10amps > "continuous" out of the alternator, and are reluctant to spend one of those > on a battery contactor. Might it be possible to fabricate a manually > operated contactor, perhaps operated by a standard push-pull cable from the > cockpit? If so, could anyone suggest some ideas? Sure. Check out www.onlinemarine.com and go to Electrical->Battery Isolators and Switches. Both Guest and Blue Sea Systems make these switches, and the Blue Sea devices have the added advantage of an alternator field disconnect so your alternator doesn't go nuts if you switch off while the engine is still running. There are smaller versions available somewhere that I can't remember off the top of my head that would be more suitable to a push-pull cable. Or just take a look at Bob's endurance bus design, which includes an alternate feed for key devices during alternator-out events. Regards, Chad ________________________________________________________________________________
Date: Apr 23, 2004
Subject: Re: manual battery contactor
From: "Matt Prather" <mprather(at)spro.net>
Understanding electronics is something done best with a combination of experience. Reading books and going to lectures provides part of the picture, but there is no substitute for lab work. I recommend getting a multimeter, a breadboard few resistors, a couple of switches, a dc lamp, a couple of batteries, some wire, and maybe an LED. Then try hooking some of these components together into some circuits. Make the lamp light, and be able to control it with the circuit. Use a resistor to dim the light. Figure out how to make an LED produce light. Use the multimeter to measure the Voltage across and the current through each of the components. Using basic "Voltage = Current times Resistance," predict and explain what you measure. Here's a useable breadboard. While solid, single strand wire isn't good in airplanes, it is fine in prototyping... http://www.outpost.com/product/3522224/ Regards, Matt- > > > Many thanks to Bob Nuckolls for the AeroElectric Connection. I suspect > he has saved many a pilot's buns, and I'm definitely planning on having > mine be among them! > > > I do have a couple questions that I haven't been able to find the > answers to. Two of them are very basic and regard electron flow, and > the other regards the possibility of a manually operated battery > contactor. > > > Could someone help me with a couple questions on some of the material in > the book? Understanding the first two questions below would help me > better understand some of the other principles in the book, which I have snip ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: electric trim switches
Date: Apr 23, 2004
Gentlemen, I'd like some input WRT an idea. If both control sticks have (ON) OFF (ON) trim control switches, and there is no "take control" switch to authorize one or the other, then it's possible to have a grand short circuit if one pilot keys UP while the other keys DOWN...., UNLESS there is a clever circuit involved that disallows the motor from being asked to run in both directions at once. If pilot #1 keys UP first, pilot #2 could key DOWN but it would have NO EFFECT until pilot #1 releases his switch. Either switch would "lock out" the other, depending on who activates the trim first. I think I'd like to incorporate this idea if the circuit is SIMPLE, but I don't like the idea of adding a lot of complexity and potential for failure. Thoughts?? Regards, Troy Scott tscott1217(at)bellsouth.net Glasair Super IISRG, N360TS ________________________________________________________________________________
Date: Apr 23, 2004
From: klehman(at)albedo.net
Subject: Re: sanity check
Does AFP sell more than one kind of injection system? My understanding of the ones I've seen is that the engine is not going to run without the electric pump running... Their web site makes me think that as well. In regards to the fuel pump on light discussion, I would tend to think that a relay is much more likely to short out than a light bulb. Ken Terry Watson wrote: > > With my Airflow Performance fuel injection system and I think most other > Lycomming type engines, the electric fuel pump is a boost pump, to only be > used during times when a loss of the mechanical fuel pump would be critical, > such as takeoff and landing and maybe switching tanks. ________________________________________________________________________________
Date: Apr 23, 2004
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Re: sanity check
On my set up the elect fuel pump is only used for priming and back up fuel pump. The engine runs off the mechanical pump after being primed by the elect pump. In some installations there is no mechanical fuel pump and 2 elect pumps. One primary and the other back up. > >Does AFP sell more than one kind of injection system? My understanding >of the ones I've seen is that the engine is not going to run without the >electric pump running... Their web site makes me think that as well. > >In regards to the fuel pump on light discussion, I would tend to think >that a relay is much more likely to short out than a light bulb. > >Ken > >Terry Watson wrote: >> >> With my Airflow Performance fuel injection system and I think most other >> Lycomming type engines, the electric fuel pump is a boost pump, to only be >> used during times when a loss of the mechanical fuel pump would be critical, >> such as takeoff and landing and maybe switching tanks. > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
From: "Amit Dagan" <amitdagan(at)hotmail.com>
Subject: ACK E01 ELT antenna wire
Date: Apr 23, 2004
My ELT (ACK Technologies E-01) came with a length of coax cable for the whip antenna. Question: Can I shorten this cable and crimp on a new BNC connector if the cable is far too long for my application, or will this cause some problems? Thanks. Amit Dagan RV-7. ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Thanks for Responses
Date: Apr 23, 2004
So, please share with everyone what you think is the better solution/choice with all the info you got. Don't worry about what your decision is. You will not change too many opinions one way or the other. I for one know I'd like to know your opinion based on the info you received. I'm undecided on two things: I like the idea of lower cost plugs too. I just am a bit concerned that they may have performance problems ( someone said it was 4% ). Indiana Larry, RV7 TipUp "SunSeeker" ----- Original Message ----- From: <Speedy11(at)aol.com> Subject: AeroElectric-List: Thanks for Responses > > To all who responded regarding using automotive plugs with EI systems - Thank > You. > > The responses were detailed and provided good data points. > > Stan Sutterfield > > ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: sanity check
Date: Apr 23, 2004
Part of your confusion may be that injection systems, AFP included, uses higher fuel pressure than carbs, e.g. ~12-15 psi. The typical Lycoming IO-xxx setup uses a high pressure engine driven fuel pump (about the same $$ as low pressure pump) with a high-$$ electric aux/boost pump. AFP's boost pump is much cheaper than Weldon or other certified pumps. Regards, Greg Young - Houston (DWH) RV-6 N6GY ...project Phoenix Navion N5221K - just an XXL RV-6A > > > Does AFP sell more than one kind of injection system? My > understanding > of the ones I've seen is that the engine is not going to run > without the > electric pump running... Their web site makes me think that as well. > > In regards to the fuel pump on light discussion, I would tend > to think > that a relay is much more likely to short out than a light bulb. > > Ken > ________________________________________________________________________________
From: "Ron Triano" <rondefly(at)rtriano.com>
Subject: Bench test power supply opportunity
Date: Apr 23, 2004
Dick, check into it further, the cheaper one is with out shipping. Ron Triano http://bld01.ipowerweb.com/contentmanagement/websites/rtrianoc/page2.html -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Richard Tasker Subject: Re: AeroElectric-List: Bench test power supply opportunity If you look at his ebay store he also has more of these listed at $17.99 as well as $24.50... Dick Tasker Robert L. Nuckolls, III wrote: > >There's a bunch of these critters on Ebay for $25.00 each >free shipping or lower prices + $7 shipping. Either way >they're a good deal. > >http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=3172234463 > > >Listing says they'll adjust up to 13.8 volts. This makes them >suited to ground testing your panel mounted goodies or bench >testing . . . this device is rated for up to 13 amps load. I >just picked up a couple but this supplier seems to have quite >a few . . . > > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > > > > ________________________________________________________________________________
Date: Apr 23, 2004
Subject: Re: ACK E01 ELT antenna wire
From: "Matt Prather" <mprather(at)spro.net>
No problem shortening the coax antenna lead. Regards, Matt- > > > My ELT (ACK Technologies E-01) came with a length of coax cable for the > whip antenna. > Question: Can I shorten this cable and crimp on a new BNC connector if > the cable is far too long for my application, or will this cause some > problems? Thanks. > Amit Dagan > RV-7. > > ________________________________________________________________________________
Date: Apr 23, 2004
Subject: Re: Automotive Spark Plugs
From: czechsix(at)juno.com
Bob, I think you misread my post....I was talking about autmotive spark plugs, not autogas. I know there's lots of autofuel STC's out there, but hadn't heard of anyone using automotive spark plugs in a Lycoming with Magneto ignition. --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... Re: AeroElectric-List: Automotive Spark Plugs In a message dated 4/22/04 1:12:16 PM Central Daylight Time, czechsix(at)juno.com writes: As a side note, I know a guy with an O-320 powered Long EZ who runs auto plugs with magnetos. Never heard of anyone else doing this, but he claims they work fine for him.... Good Evening Mark, For What It Is Worth --- There are many 320 Lycomings that have been flying for years using autogas and magnetos in certificated airplanes. Auto gas approvals abound for that engine. Happy Skies, Old Bob ________________________________________________________________________________
Date: Apr 23, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: electric trim switches
Troy, The 3 pole double throw and 4 pole double throw switches I referred to making a group purchase on yesterday are for exactly the purpose you mention. They are to control which stick grip has "live" buttons. These switches also disable the buttons on the grip not selected. If you have AutoCAD or another program that reads DWG files, I can email you a copy of my electric flap circuit. Seeing this circuit should aid in understanding how these switches are used. Charlie Kuss > >Gentlemen, > >I'd like some input WRT an idea. If both control sticks have (ON) OFF (ON) >trim control switches, and there is no "take control" switch to authorize >one or the other, then it's possible to have a grand short circuit if one >pilot keys UP while the other keys DOWN...., UNLESS there is a clever >circuit involved that disallows the motor from being asked to run in both >directions at once. If pilot #1 keys UP first, pilot #2 could key DOWN but >it would have NO EFFECT until pilot #1 releases his switch. Either switch >would "lock out" the other, depending on who activates the trim first. I >think I'd like to incorporate this idea if the circuit is SIMPLE, but I >don't like the idea of adding a lot of complexity and potential for failure. >Thoughts?? > >Regards, >Troy Scott >tscott1217(at)bellsouth.net >Glasair Super IISRG, N360TS > > ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: electric trim switches
Date: Apr 23, 2004
Troy, Good thought, I would like to add one thing to possibly think about (you might have already) in your example say instead, Co-pilot switch FAILS in the down trim position first and you try to command up trim latter, How do you go about correcting the problem aka with a switch priority you can now disable the fault and control trim normally again. Just something to think about Jeff. --> Gentlemen, I'd like some input WRT an idea. If both control sticks have (ON) OFF (ON) trim control switches, and there is no "take control" switch to authorize one or the other, then it's possible to have a grand short circuit if one pilot keys UP while the other keys DOWN...., UNLESS there is a clever circuit involved that disallows the motor from being asked to run in both directions at once. If pilot #1 keys UP first, pilot #2 could key DOWN but it would have NO EFFECT until pilot #1 releases his switch. Either switch would "lock out" the other, depending on who activates the trim first. I think I'd like to incorporate this idea if the circuit is SIMPLE, but I don't like the idea of adding a lot of complexity and potential for failure. Thoughts?? Regards, Troy Scott tscott1217(at)bellsouth.net Glasair Super IISRG, N360TS ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 23, 2004
Subject: Re: Automotive Spark Plugs
In a message dated 4/23/04 5:13:53 PM Central Daylight Time, czechsix(at)juno.com writes: Bob, I think you misread my post....I was talking about autmotive spark plugs, not autogas. I know there's lots of autofuel STC's out there, but hadn't heard of anyone using automotive spark plugs in a Lycoming with Magneto ignition. --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... Good Evening Mark, You are correct. It is not only my thinking that is suffering from senility, my reading is doing the same! Happy Skies, Old Bob ________________________________________________________________________________
From: "glong2" <glong2(at)netzero.net>
Subject: ACK E01 ELT antenna wire
Date: Apr 23, 2004
Amit: Here is a copy of a post about the ELT for the Lancair I am assembling. I had the same proble with following the instructions from ACK on ground planes and antenna separation. Bob and all others who responded to the ELT antenna questions Following Gregg Tanners lead, I called Bob Archer because all my other antennas are from Archer. Here is what he had to say: 1. Install two parallel 18" strips of conductive material (copper tape, wire, coat hangers, etc.) on the ceiling parallel to the longitudinal axis. This will not affect the VOR antenna if they are separated by a small distance (assuming about a foot). 2. Solder or connect the coax in the center of the strips, shield to one strip, center to the other. 3. Run coax to ELT. His claim is this antenna, which is cross polarized, is a factor of two better than most certified airplane ELT antennas. He says a satellite will pick up the signal from the antenna regardless of the final resting position of the aircraft. Eugene Long Lancair Super ES glong2(at)netzero.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Amit Dagan Subject: AeroElectric-List: ACK E01 ELT antenna wire My ELT (ACK Technologies E-01) came with a length of coax cable for the whip antenna. Question: Can I shorten this cable and crimp on a new BNC connector if the cable is far too long for my application, or will this cause some problems? Thanks. Amit Dagan RV-7. ________________________________________________________________________________
Subject: Re: electric trim switches
From: John Schroeder <jschroeder(at)perigee.net>
Date: Apr 23, 2004
Charlie - I have AutoCAD 200LT and would love to get a file of the flap circuitry. Many hanks, John > If you have > AutoCAD or another program that reads DWG files, I can > email you a copy of my electric flap circuit. Seeing this circuit should > aid in understanding how these switches are used. > Charlie Kuss ________________________________________________________________________________
Date: Apr 23, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: electric trim switches
John Here you go. This switch allows pilot, copilot or OFF for the flap circuit. The power must be switched because there is a possibility of the WHITE or WHITE/BLUE wires (between the relays and the switch) shorting to ground. If this happens, a flap runaway would result. If the power was not switched, choosing the OFF position would not work to stop the runaway. A 4 pole version of this switch is used to do the same thing on a 2 axis electric trim system. I'm still finalizing the schematic for that circuit. Charlie > >Charlie - > >I have AutoCAD 200LT and would love to get a file of the flap circuitry. > >Many hanks, > >John > > >> If you have > AutoCAD or another program that reads DWG files, I can >> email you a copy of my electric flap circuit. Seeing this circuit should >> aid in understanding how these switches are used. >> Charlie Kuss > > ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: electric trim switches
Date: Apr 23, 2004
Can I get a copy? Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Charlie Kuss Subject: Re: AeroElectric-List: electric trim switches John Here you go. This switch allows pilot, copilot or OFF for the flap circuit. The power must be switched because there is a possibility of the WHITE or WHITE/BLUE wires (between the relays and the switch) shorting to ground. If this happens, a flap runaway would result. If the power was not switched, choosing the OFF position would not work to stop the runaway. A 4 pole version of this switch is used to do the same thing on a 2 axis electric trim system. I'm still finalizing the schematic for that circuit. Charlie > >Charlie - > >I have AutoCAD 200LT and would love to get a file of the flap circuitry. > >Many hanks, > >John > > >> If you have > AutoCAD or another program that reads DWG files, I can >> email you a copy of my electric flap circuit. Seeing this circuit should >> aid in understanding how these switches are used. >> Charlie Kuss > > == == == == ________________________________________________________________________________
Date: Apr 23, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: manual battery contactor
> > >Many thanks to Bob Nuckolls for the AeroElectric Connection. I suspect he >has saved many a pilot's buns, and I'm definitely planning on having mine >be among them! > > >I do have a couple questions that I haven't been able to find the answers >to. Two of them are very basic and regard electron flow, and the other >regards the possibility of a manually operated battery contactor. > > >Could someone help me with a couple questions on some of the material in >the book? Understanding the first two questions below would help me better >understand some of the other principles in the book, which I have read >pretty thoroughly. > > >Question 1: On page 1-2 of the Connection it states that when resistors >are connected in series, the sum of the voltage drops across each resistor >equals the total voltage applied to the string. I'm interpreting that to >mean that there is zero pressure downstream of the last resistor in line >but, if this were true, if you only had one resistor there would be zero >voltage available for a downstream device. I've seen similar statements >in other books, but just cannot figure it out. What simple fact am I missing? voltage or "pressure" is distributed around the string of resistors such that the sum of voltages for each resistor is equal to applied voltage. For example, in Figure 1-2 if we hooked a 39 volt power supply to the string of resistors in the right side of the figure, current flowing in the circuit would be E/R = 39v/13ohms = 3 amps. Figuring the votlage drop across each resistor (E = I x R) the 1 ohm resistor would drop 3 amps x 1 ohm or 3 volts. The 2 ohm resistor would drop 3 amps x 2 ohms or 6 volts. The 10 ohm resistor would drop 3 amps x 10 ohms or 30 volts. Add up the 3 + 6 + 30 and we get 39 volts. Exactly equal to the applied voltage. >Question 2: On page1-3 (I told you these were basic questions!) in the >top drawing of Figure 1-4 it shows 13.8 volts of pressure in the wire >between the +battery terminal and the landing light when the switch is >open. I don't understand how could pressure go through an open switch..? How does pressure go through a closed valve? It doesn't. Pressure is the POTENTIAL to do work. You can have an air bottle pumped up to 120 psi or a battery charged to 12 volts. Either one can sit in a static state without an exchange of energy. Close the switch (or open a valve) and the POTENTIAL energy puts motion on electrons (or air molecules). The formerly static condition is now dynamic . . . stuff is moving. You will not that in the upper half of figure 1-4, the battery shows 13.8 but the lamp shows zero volts. relating this back to the resistor string example above, applied voltage is 13.8 and resistance across the open switch is infinite . . . so ALL potential energy appears across the switch. But because there is no current flow, the system is still static. Nothing is moving. No energy leaves the battery. Zero current in wires yields zero voltage drop. Zero current across the lamp yields zero voltage drop. When you close the switch, current flows and we see small voltage drops in properly sized switch and wires with the majority of voltage dropped across the lamp. Again, we've violated none of Kirchoff's laws. In every case, total voltage across loads is equal to total voltage from source. In first case current everywhere in circuit is zero and no energy is changing places. In second case, current is some finite value (11.54 amps), sum of voltages in loads add up to total of voltage applied by battery, current everywhere in circuit is 11.54 amps and energy is moving from battery through wires to generate a little heat and the lamp's filament to generate a lot of heat (and light). Download the CD from my website at http://www.aeroelectric.com/CD/AEC8_0.zip Unzip onto a CD and then go to the directory called Navy Electronics Course See pages 3-1 through 3-17 of Module01.pdf for multiple, illustrated examples of these concepts. >Question 3: Those of us installing Jabiru engines only get 10amps >"continuous" out of the alternator, and are reluctant to spend one of >those on a battery contactor. Might it be possible to fabricate a >manually operated contactor, perhaps operated by a standard push-pull >cable from the cockpit? If so, could anyone suggest some ideas? It's been done a lot and discussed several times on the list. There are any number of manual battery switches suited to the control of cranking loads. See automotive speed shops an marine suppliers for battery switches. Check out Cole-Hersee battery switches at: http://www.colehersee.com/pdf/master_cat/t_battery.PDF Bob . . . ________________________________________________________________________________
From: "Gordon Robertson" <grobertson(at)verizon.net>
Subject: Manual battery contactor
Date: Apr 24, 2004
>>The negative terminal is called that because electrons are negatively charged, >>and it has the excess. The positive terminal lacks electrons, and seeks them. This is always confusing to the non-electrical engineer. It comes about because before folks recognized that current was a flow of electrons, and were experimenting with batteries, they just picked one battery terminal as *positive* and one as *negative*. Could easily have picked it the other way around. Unfortunately, when they realized that the electrons actually flowed the other way from what they had picked, the only solution was to define the electron charge as negative. Everything else follows from that single unfortunate guess. Gordon Robertson RV8- waiting for engine ________________________________________________________________________________
From: "Gary Casey" <glcasey(at)adelphia.net>
Subject: Fuel pressure warning light
Date: Apr 24, 2004
All this talk about electric pump operating lights prompts me to get comments on an idea I had: Put a pressure switch in the line between the mechanical pump and the carburetor or injector servo. When the fuel pressure drops below the switch point a latching relay is energized, turning on the electric pump. Of course, as soon as the electric pump starts delivering pressure the switch will turn back off, but the latching relay will keep the pump on. The hold circuit to the latching relay can be interrupted with the fuel pump switch, which would be of the on-off-on variety, one of the on positions being the "automatic" setting and the other a positive on. On master-on, turn the switch to the auto position, verifying that the pump turns on and stays on, then turn it off to shut it off for engine starting (just to reduce battery draw during cranking). Then turn it back to the auto position for the flight. The relay would also turn on an "electric pump operating" light, as otherwise there would be no way to know if the mechanical pump failed during flight. I think the extra complexity is worth it as it removes the pilot from a critical failure mode scenario. To assume the pilot will always remember to turn on the electric pump in case a sudden silence is a false assumption. My partner experienced just such a silence and he never tried the electric pump - in this case it wouldn't have done any good anyway, but the point remains that to rely on human performance in an emergency is a weak design philosophy. Gary Casey ________________________________________________________________________________
Date: Apr 24, 2004
From: richard(at)riley.net
Subject: Re: cell phone antenna
> >It's is still illegal today as far as I know - you'll need an Air-Phone if >you want to have legal phone service while airborne or maybe one of them >Iridium satellite jobs. >jerb. Here's the memo I wrote for work, use at your own risk, I'm not a lawyer, your mileage may vary, etc. ---------- The use of cellular telephones in airplanes is regulated by both the FCC and the FAA. The applicable code sections are: FCC: Sec. 22.925 Subpart H Cellular Radiotelephone Service Prohibition on airborne operation of cellular telephones. Cellular telephones installed in or carried aboard airplanes, balloons or any other type of aircraft must not be operated while such aircraft are airborne (not touching the ground). When any aircraft leaves the ground, all cellular telephones on board that aircraft must be turned off. The following notice must be posted on or near each cellular telephone installed in any aircraft: ``The use of cellular telephones while this aircraft is airborne is prohibited by FCC rules, and the violation of this rule could result in suspension of service and/or a fine. The use of cellular telephones while this aircraft is on the ground is subject to FAA regulations. There is an exception made specifically for "Air Cell" service, and I have a bunch of supporting material on that. Basically, It uses AMPS frequencies and (modified) AMPS equipment (including FCC-definition "cellular telephones"). Power output is reduced and horizontally-polarized antennas are used. The license is limited both in extent (it can only support a couple of hundred users nationwide at any one time) and duration (it's being renewed a couple of years at a time.) The FAA supports this rule with FARs 91.21, 121.306, and 135.144 (Portable electronic devices.) The three sections are identical, 91 applies to general aviation, 121 to airlines and 135 to commuters. The 121 section reads: Sec. 121.306 Portable electronic devices. (a) Except as provided in paragraph (b) of this section, no person may operate, nor may any operator or pilot in command of an aircraft allow the operation of, any portable electronic device on any U.S.-registered civil aircraft operating under this part. (b) Paragraph (a) of this section does not apply to-- (1) Portable voice recorders; (2) Hearing aids; (3) Heart pacemakers; (4) Electric shavers; or (5) Any other portable electronic device that the part 119 certificate holder has determined will not cause interference with the navigation or communication system of the aircraft on which it is to be used. In addition to the regulation we also have an Advisory Circular that explains all this for general aviation. It's AC 91.21-1A (Use of Portable Electronic Devices Aboard Aircraft). Ive included it at the end of this message. An AC does not carry the authority of a regulation - it's recommendations on how to comply with an underlying regulation. And in this case, the three FAR sections includes an exception for all portable electronic devices that (b)5 the part 119 certificate holder has determined will not cause interference with the navigation or communication system of the aircraft on which it is to be used. Here's where it gets interesting. According to the FCC, "cellular telephone" only refers to equipment operating under Part 22. This includes not only analog (AMPS) equipment but also digital service that AMPS providers provide. AMPS providers have been authorized to provide digital service on the same frequencies (824-849/869-894 MHz) under a blanket authorization that only requires that they continue to provide AMPS service for some unknown period. Per my conversation with Mike Ferrante of the FCC's Wireless Telecommunications Bureau Enforcement Division last year, PCS is a whole different ballgame. There is no airborne use restriction (from the FCC) on PCS. The FCC has allocated 25MHz to PCS and the industry is free to allow all or part of that to be used by airborne customers. Narrowband PCS operates 901-902 MHz, 930-931 MHz, and 940-941 MHz. PCS is covered under Part 24 of the FCC regulations, which dont mention airplanes or airborne use at all. FAA regulations and advisory circulars do not address PCS. They only refer to cellular telephones (like AC 91.21-1A 7ii) Therefore, under FAR 121.306 paragraph B5, if a part 119 or part 91 certificate holder wants to permit the use of PCS phones in their aircraft, they are authorized to determine that the PCS phones don't interfere with communications or navigation, and proceed. USE OF PORTABLE ELECTRONIC Date: 10/02/00 AC No: 91.21-1A DEVICES ABOARD AIRCRAFT Initiated by: AFS-330 Change: 1. PURPOSE. This advisory circular (AC) provides aircraft operators with information and guidance for assistance in compliance to Title 14 of the Code of Federal Regulations (14 CFR) part 91, section 91.21. Section 91.21 was established because of the potential for portable electronic devices (PED) to interfere with aircraft communications and navigation equipment. It prohibits the operation of PED's aboard U.S.-registered civil aircraft, operated by the holder of an air carrier operating certificate, an operating certificate, or any other aircraft while operating under instrument flight rules (IFR). This rule permits use of specified PED's and other devices that the operator of the aircraft has determined will not interfere with the safe operation of the aircraft in which it is operated. The recommendations contained herein are one means, but not the only means, of complying with section 91.21 requirements, pertaining to the operation of PED's. 2. CANCELLATION. AC 91.21-1, Use of Portable Electronic Devices Aboard Aircraft, dated August 20, 1993, is canceled. 3. RELATED 14 CFR SECTIONS. Section 91.21, 121.306, 125.204, and 135.144. 4. BACKGROUND. Section 91.21 (formerly 91.19) was initially established in May 1961 to prohibit the operation of portable frequency-modulated radio receivers aboard U.S. air carrier and U.S.-registered aircraft when the very high frequency omnidirectional range was being used for navigation purposes. The Federal Aviation Administration (FAA) subsequently determined that other PED's could be potentially hazardous to aircraft communication and navigation equipment, if operated aboard aircraft. Amendment 91-35 amended the scope of former section 91.19 to prohibit the use of additional PED's aboard certain U.S. civil aircraft. Earlier studies conducted by RTCA, Inc. (RTCA), Special Committee 156, Document No. RTCA/DO-199, Volumes 1 and 2, entitled "Potential Interference to Aircraft Electronic Equipment from Devices Carried Aboard," have contributed greatly to an understanding of the operational effects of PED's aboard aircraft. (See paragraph 7b for obtaining copies.) 5. DISCUSSION. Section 91.21 allows for the operation of PED's which the operator of the aircraft has determined will not interfere with the navigation or communication system of that aircraft. The determination of the effect of a particular device on the navigation and communication system of the aircraft on which it is to be used or operated must, in case of an aircraft operated by the holder of an air carrier certificate or other operating certificate, be made by that operator (i.e., certificate holder). In all other cases, a determination must be made and it may be made by the operator and/or the pilot-in-command (PIC). In some cases, the determination may be based on operational tests conducted by the operator without sophisticated testing equipment. When safely at cruise altitude, the pilot could allow the devices to be operated. If interference is experienced, the types of devices causing interference could be isolated, along with the applicable conditions recorded. The device responsible for the interference should then be turned off. If all operators collect this type of data with specific information, a large enough database could be generated to identify specific devices Page 2 10/02/00 AC 91.21-1A Page 2 Par 5 causing interference. The operator may elect to obtain the services of a person or facility having the capability of making the determination for the particular electronic device and aircraft concerned. The rule as adopted was drafted to require the air carrier or commercial operator to determine whether a particular PED will cause interference when operated aboard its aircraft. Personnel specifically designated by the air carrier or commercial operator for this purpose may make this determination. For other aircraft, the language of the rule expressly permits the determination to be made by the PIC or operators of the aircraft. Thus, in the case of rental aircraft, the renter-pilot, lessee, or owner-operator could make the determination. 6. RECOMMENDED PROCEDURES FOR THE OPERATION OF PED's ABOARD AIRCRAFT. a. If an operator allows the use of PED's aboard its aircraft, procedures should be established and spelled out clearly to control their use during passenger-carrying operations. The procedures, when used in conjunction with an operator's program, should provide the following: (1) Methods to inform passengers of permissible times, conditions, and limitations when various PED's may be used. This may be accomplished through the departure briefing, passenger information cards, captain's announcement, and other methods deemed appropriate by the operator. The limitations, as a minimum, should state that use of all such devices (except certain inaccessible medical electronic devices, such as pacemakers) are prohibited during any phase of operation when their use could interfere with the communication or navigation equipment on board the aircraft or the ability of the flightcrew to give necessary instructions in the event of an emergency. (2) Procedures to terminate the operation of PED's suspected of causing interference with aircraft systems. (3) Procedures for reporting instances of suspected and confirmed interferences by a PED to the local FAA Flight Standards District Office. (4) Cockpit to cabin coordination and cockpit flightcrew monitoring procedures. (5) Procedures for determining acceptability of those portable electronic components to be operated aboard its aircraft. The operator of the aircraft must make the determination of the effects of a particular PED on the navigation and communication systems of the aircraft on which it is to be operated. The operation of a PED is prohibited, unless the device is specifically listed in section 91.21(b) (1) through (4). But, even if the device is specifically accepted from the general prohibition on the use of PED's, an operator may prohibit use of that PED. The use of all other PED's is prohibited by regulation, unless pursuant to section 91.21(b)(5). The operator determines that the operation of that device will not interfere with the communication or navigation system of the aircraft on which it is to be operated. (6) Prohibiting the operation of any PED's during the takeoff and landing phases of flight. It must be recognized that the potential for personal injury to passengers is a paramount consideration as well as the possibility of missing important safety announcements during these important phases of flight. This is in addition to lessening the possible interference that may arise during sterile cockpit operations (below 10,000 feet). Page 3 AC 91.21-1A 10/02/00 Par 6 Page 3 (7) Prohibiting the operation of any PED's aboard aircraft, unless otherwise authorized, which are classified as intentional radiators or transmitters. These devices include, but are not limited to: (i) Citizens band radios. (ii) Cellular telephones. (iii) Remote control devices. b. PED's designed to transmit have consideration in addition to paragraph 6a. There are certain devices, which by their nature and design, transmit intentionally. These include cellular telephones, citizens band radios, remote control devices, etc. The Federal Communications Commission (FCC) typically licenses these devices as land mobile devices. The FCC currently prohibits the use and operation of cellular telephones while airborne. Its primary concern is that a cellular telephone, while used airborne, would have a much greater transmitting range than a land mobile unit. This could result in serious interference to transmissions at other cell locations since the system uses the same frequency several times within a market. Since a cellular mobile telephone unit is capable of operating on all assignable cellular frequencies, serious interference may also occur to cellular systems in adjacent markets. The FAA supports this airborne restriction for reasons of potential interference to critical aircraft systems. Currently, the FAA does not prohibit use of cellular telephones in aircraft while on the ground if the operator has determined that they will not interfere with the navigation or communication system of the aircraft on which they are to be used. An example might be their use at the gate or during an extended wait on the ground, while awaiting a gate, when specifically authorized by the captain. A cellular telephone will not be authorized for use while the aircraft is being taxied for departure after leaving the gate. The unit will be turned off and properly stowed, otherwise it is possible that a signal from a ground cell could activate it. Whatever procedures an operator elects to adopt should be clearly spelled out in oral departure briefings and by written material provided to each passenger to avoid passenger confusion. c. Telephones, which have been permanently installed in the aircraft, are licensed as air-ground radiotelephone service frequencies. In addition, they are installed and tested in accordance with the appropriate certification and airworthiness standards. These devices are not considered PED's provided they have been installed and tested by an FAA-approved repair station or an air carrier's-approved maintenance organization and are licensed by the FCC as air-ground units. 7. MANUFACTURERS' TEST CRITERIA FOR PED's. a. Operators should use manufacturers' information, when provided, with each device that informs the consumer of the conditions and limitations associated with its use aboard aircraft. b. All portable electronic devices should be designed and tested in accordance with appropriate emission control standards. Document Nos. RTCA/DO-160D, Environmental Conditions and Test Procedures for Airborne Equipment, and RTCA/DO-199, may constitute one acceptable method for meeting these requirements. These documents may be purchased from: RTCA Secretariat, 1140 Connecticut Avenue, NW, Suite 1020, Washington, DC 20036. c. Medical-Portable Electronic Devices (M-PED), such as automated external defibrillators (AED), airborne patient medical telemonitoring (APMT) equipment, etc., should be designed and tested in accordance with Section 21, Category M, of RTCA document No. RTCA/DO-160D. M-PED's that test within the emission levels contained in this document, in all modes of operation (i.e., standby, monitor, and/or transient operating conditions, as appropriate), may be used onboard the aircraft without any further testing by the operator. Equipment tested and found to exceed the Section 21, Category M, emission levels are required to Page 4 10/02/00 AC 91.21-1A Page 4 Par 7 be evaluated in the operator's M-PED selected model aircraft for electromagnetic interference (EMI) and radio frequency interference (RFI). All navigation, communication, engine, and flight control systems will be operating in the selected aircraft. The ground EMI/RFI evaluation should be conducted with the M-PED equipment operating, and at the various locations in the cabin where M-PED usage is expected (galley, passenger aisles, etc.). If M-PED equipment can be operated at any location in the cabin, then the worst-case locations (proximity to cable bundles, flight controls, electronic and electrical bays, antennas, etc.) should be considered. Air carriers planning to equip their aircraft with M-PED's will provide evidence to the principal FAA inspector that the M-PED equipment meets the RTCA/DO-160D Section 21, Category M, emission levels, or conducts the ground EMI/RFI evaluation described above. Operators will incorporate procedures into their maintenance program to determine the M-PED's serviceability based on the equipment manufacturers' recommendations, to include procedures for marking the date of the equipment's last inspection. Operators will establish operational procedures that require crewmembers to inform the PIC when the M-PED is removed from its storage for use. NOTE: For those M-PED's using Lithium Sulfur Dioxide batteries (LiSO 2) as a power source, the batteries must be Technical Standard Order C-97 (TSO-C97) approved and labeled accordingly. /s/ L. Nicholas Lacey Director, Flight Standards Service ________________________________________________________________________________
Date: Apr 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Fuel pressure warning light
> >All this talk about electric pump operating lights prompts me to get >comments on an idea I had: Put a pressure switch in the line between the >mechanical pump and the carburetor or injector servo. When the fuel >pressure drops below the switch point a latching relay is energized, turning >on the electric pump. Of course, as soon as the electric pump starts >delivering pressure the switch will turn back off, but the latching relay >will keep the pump on. The hold circuit to the latching relay can be >interrupted with the fuel pump switch, which would be of the on-off-on >variety, one of the on positions being the "automatic" setting and the other >a positive on. On master-on, turn the switch to the auto position, >verifying that the pump turns on and stays on, then turn it off to shut it >off for engine starting (just to reduce battery draw during cranking). Then >turn it back to the auto position for the flight. The relay would also turn >on an "electric pump operating" light, as otherwise there would be no way to >know if the mechanical pump failed during flight. I think the extra >complexity is worth it as it removes the pilot from a critical failure mode >scenario. To assume the pilot will always remember to turn on the electric >pump in case a sudden silence is a false assumption. My partner experienced >just such a silence and he never tried the electric pump - in this case it >wouldn't have done any good anyway, but the point remains that to rely on >human performance in an emergency is a weak design philosophy. This idea has sound foundations. On the same topic, many manufacturer's -AND- builders install indicator lights to annunciate functionality when in fact, the illuminated lamp only shows that the lamp is good and a switch is ON. For example, any lamp wired to simply echo a switch position for control of any accessory only guarantees that the switch is ON, the circuit breaker is IN and the light bulb is GOOD. If it is important that such lamps offer MORE assurance, the methodology of installation needs more consideration. For example, pitot heater systems on many RAC aircraft circulate heater current though a current detector. Here's the po' mans version http://www.aeroelectric.com/Pictures/CurrentSense.jpg Use the magnetic reed switch to turn ON a lamp that say's PITOT HEAT. If that lamp is off, the power to the heater is OFF -or- the circuit is OPEN in spite of the fact that pitot heat control switch is ON. The same kind of sensor can be used on nav, landing and taxi lights. Here the reed switch is used to keep a LAMP FAIL light off. Such a sensor in series with a fuel pump would at least assure that the pump was drawing some kind of current and that the annunicator light wasn't simply announcing that 14v was being applied to an open circuit. Of course, in the case of pumps, it's better to test and annunicate proper operation as far downstream of the functionality chain as possible . . . like Gary's suggestion above to annunciate and control things base on pressure sensing. When you contemplate any kind of annunciation, do the failure mode effects analysis to see what that light REALLY means and what it's shortcomings are for telling you what you'd really like to know. Bob . . . ________________________________________________________________________________
Date: Apr 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: current flow
> > > >>The negative terminal is called that because electrons are negatively >charged, > > >>and it has the excess. The positive terminal lacks electrons, and seeks >them. > > >This is always confusing to the non-electrical engineer. It comes about >because before folks recognized that current was a flow of electrons, and >were experimenting with batteries, they just picked one battery terminal as >*positive* and one as *negative*. Could easily have picked it the other >way around. Unfortunately, when they realized that the electrons actually >flowed the other way from what they had picked, the only solution was to >define the electron charge as negative. Everything else follows from that >single unfortunate guess. Even electrical engineers have problems when they study from old texts which are perfectly "correct" in their presentations but adopt the conventions of popular writings in 1920. Virtually all modern texts use the (-) terminal of a source as emitter of electrons as "current". I have many books in my library where the sense is reversed. This was quite common before vacuum tubes. Electron mobility was known and understood long before vacuum tubes and is mentioned in the books that speak of current as a flow opposite that of the electrons! It makes sense that the (-) terminal is the source of electrons since they carry what was also deemed a "negative" charge. One can adopt either convention for the purposes of studying things under the umbrella of Kirchoff's laws. You simply need to be consistent throughout the study. Calling the emitter of both CURRENT and electrons the (-) terminal for any source maintains the consistency for electron current flow and induced voltages. Consider what happens in the discussions presented in: http://www.aeroelectric.com/articles/spikecatcher.pdf In the figure on the first page, we see voltage across an inductor (contactor coil) shown as +12 volts at the top of the coil when the contactor is energized. During this time, electrons are moving up from ground or - terminal of battery to the top terminal that is connected to the bus or + terminal of battery. We know that while capacitors dynamically resist change of voltage, inductors dynamically resist change of current. It follows then that as the switch opens, the collapse of magnetic field tries to SUSTAIN the flow of current. In this case, the normal flow of electrons from the upper terminal of the coil becomes a torrent of electrons in the same direction as the switch opens. Hence the top of the coil becomes the (-) terminal of a current source and we can measure a negative going voltage of substantial amplitude at this terminal with respect to ground. It more than a matter of flipping the coin for choosing which terminal of a battery is a current source. We need to use the same convention for ALL sources (and loads were the signs are reversed) so that all pieces of the lego-set will mate together without spinning the hon. Mr. Kirchoff in his grave. I've mentioned this before but it's always worth repeating. My all time favorite publication on electron physics is Electronic Fundamentals Circuits, Devices and Applications by Thomas L. Floyd. New ones are $100 retail. Used ones are abundantly available for under $10 with examples at: http://www.amazon.com/gp/product/offer-listing/067521310X//103-6674777-4163850?condition=all Don't worry about edition dates. They're ALL worth the few dollars you'll pay for one. I keep two extra copies on my shelves to give away to any visitors (especially kids) who show an encouraging spark of interest in this stuff. There's also copy of a US Navy course in electronics on the CD from my website which you can download at: http://www.aeroelectric.com/CD/AEC8_0.zip Unfortunately, these documents have a lot of boiler-plate and the explanations are not nearly as clear as Mr. Floyd's book . . . but it IS free. Bob . . . ________________________________________________________________________________
From: "Jim Lane" <jlane(at)crosscountybank.com>
Subject: circuit breaker buss bar
Date: Apr 24, 2004
PB circuit breakers are labeled LINE ane LOAD. Which side of the breaker is the buss bar to be attached, and will the breaker trip should an overload occur if the buss bar and wires are reversed? ________________________________________________________________________________
Date: Apr 24, 2004
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: circuit breaker buss bar
Jim Lane wrote: > >PB circuit breakers are labeled LINE ane LOAD. Which side of the breaker is the buss bar to be attached, and will the breaker trip should an overload occur if the buss bar and wires are reversed? > Buss bar goes to LINE. LOAD goes to the load (light, pump, etc.). Unless the breaker obeys some FAA reg instead of the laws of physics, I can't think of a good reason why reversing the terminals would prevent the breaker tripping. Charlie ________________________________________________________________________________
Date: Apr 24, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: cell phone antenna
richard(at)riley.net wrote: > > >> >>It's is still illegal today as far as I know - you'll need an Air-Phone if >>you want to have legal phone service while airborne or maybe one of them >>Iridium satellite jobs. >>jerb. > > > Here's the memo I wrote for work, use at your own risk, I'm not a lawyer, > your mileage may vary, etc. The phones in common use today that most people call "cellular" phones are not cellular (AMPS) phones by the definition of the FCC. They are PCS devices and operate under different rules. As far as I am aware there is no prohibition by the FCC from operating these devices in flight. If you are operating under part 91 of the FARs and have determined that the device in question is not causing interference with the flight and navigation equipment, I am not aware of any reason the FAA would be unhappy either. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 24, 2004
From: klehman(at)albedo.net
Subject: Re: Fuel pressure warning light
One should be able to accomplish this with just a $2. comparator circuit in cases like mine where I already have an electric fuel pressure gauge and also a computer controlled relay to feed power to the pump. From memory I believe the electric sender feeds up to 5 volts to the Grand Rapids engine monitor. A certain Subaru converter specifies a pressure switch and an extra (and complicated) relay for this purpose on his 38 psi fuel system. Actually in that particular case it controls the second electric efi fuel pump. I believe there were some problems with the first pressure switch that was specified though and it seemed like a complicated way to achieve the goal compared to a bit of silicon. Ken Gary Casey wrote: > > All this talk about electric pump operating lights prompts me to get > comments on an idea I had: Put a pressure switch in the line between the > mechanical pump and the carburetor or injector servo. When the fuel > pressure drops below the switch point a latching relay is energized, turning > on the electric pump. Of course, as soon as the electric pump starts > delivering pressure the switch will turn back off, but the latching relay > will keep the pump on. The hold circuit to the latching relay can be > interrupted with the fuel pump switch, which would be of the on-off-on > variety, one of the on positions being the "automatic" setting and the other > a positive on. On master-on, turn the switch to the auto position, > verifying that the pump turns on and stays on, then turn it off to shut it > off for engine starting (just to reduce battery draw during cranking). Then > turn it back to the auto position for the flight. The relay would also turn > on an "electric pump operating" light, as otherwise there would be no way to > know if the mechanical pump failed during flight. I think the extra > complexity is worth it as it removes the pilot from a critical failure mode > scenario. To assume the pilot will always remember to turn on the electric > pump in case a sudden silence is a false assumption. My partner experienced > just such a silence and he never tried the electric pump - in this case it > wouldn't have done any good anyway, but the point remains that to rely on > human performance in an emergency is a weak design philosophy. > > Gary Casey ________________________________________________________________________________
Date: Apr 24, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: circuit breaker buss bar
> > >PB circuit breakers are labeled LINE ane LOAD. Which side of the breaker >is the buss bar to be attached, and will the breaker trip should an >overload occur if the buss bar and wires are reversed? I'll have to ask my cb guru at Eaton about this. I believe the housings are marked so that special breakers with trip annunciators or external trip inputs get wired properly. For the plain vanilla, two terminal, thermal breaker, I cannot think of any reason for it to make a difference. I've wired them both ways and they've worked fine. I'll confirm my hypothesis with someone who is in the business. Bob . . . ________________________________________________________________________________
From: "Emrath" <emrath(at)comcast.net>
Subject: Panel Drawing
Date: Apr 24, 2004
Listers: Does anyone have a CAD drawing of a basic RV-6 panel. I have TurboCAD 4 and would like to start planning out panel using this. Please contact me directly if you can assist. Thanks. Marty in Brentwood, TN ________________________________________________________________________________
Date: Apr 25, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: status indicators and failure modes
Robert Nuckolls makes a good point about status indicators and being sure you know what they indicate and how they fail. An indicator light placed at the output of the power switch for the fuel boost pump verifies only the switch, breaker, and indicator itself. Adding a current-sensing relay additionally verifies that the electrical circuit is complete and that current is flowing through the pump. But it does not verify pump operation. Only a pressure sensor at the output of the pump will verify actual pump operation. And that only tells you that the pump is providing pressure, not that fuel is flowing into the engine. Regardless, a pressure switch at the input to the carburetor or fuel injection servo to operate a low-pressure indicator or perhaps provide input to the master caution light verifies the operation of both mechanical and/or electric fuel pump. This seems to me to make a lot more sense. To my way of thinking, the interest is in the continued operation of the engine which requires proper fuel pressure and flow. Sensing pressure at the input to the fuel metering system verifies proper operation of both fuel pumps. Should the mechanical pump fail one will get a warning light. Turning on the boost pump accompanied by the fuel pressure warning light going off is positive indication of the proper operation of the electric fuel pump. An additional comment about relative reliability; I trust a switch to be more reliable than a light bulb. The position of the fuel pump switch is, to me, a more positive indication of whether the fuel pump is turned on than any indicator light connected ahead of the pump. (This may not be true for LED indicators.) Only actually sensing fuel pressure provides more information of use to me in-flight. And if the light comes on while the engine continues to run one can safely assume that there is a problem with the low-fuel-pressure indicator system. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 25, 2004
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Re: status indicators and failure modes
Can't you just SEE the pressure delta on the fuel pressure gauge when the electric pump is operating? Neil ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: circuit breaker buss (--he means bus) bar
Date: Apr 25, 2004
>>PB circuit breakers are labeled LINE and LOAD. Which side of the breaker >>is the buss bar to be attached, and will the breaker trip should an >>overload occur if the buss bar and wires are reversed? >I'll have to ask my cb guru at Eaton about this. I believe the >housings are marked so that special breakers with trip annunciators >or external trip inputs get wired properly. ...Bob . . . Bob et al: [CSA Standard C22.2 No. 5-02, Molded Case Circuit Breakers, Molded Case Switches and Circuit Breaker Enclosures: "Circuit breakers shall be marked "line" and "load" unless the construction and the test results are acceptable with the line and load connections reversed." In addition, clause 7.1.1.17 states that "... if a circuit breaker is not marked "line" and "load", one sample of each set tested, or one additional sample, shall be connected with the line and load connections reversed during the overload, endurance and interrupting tests."] So indeed, the plain vanilla variety may be reversible but it takes more CSA testing to find out. Since the engineers are practical people, and the manufacturing guys want the greatest commonality of parts. Why not simply mark everything line and load? Another issue as Bob notes, is the add-ons like indicators, output signals, remote trips, etc. These almost always demand line-load polarity. From a design approach almost every electro-mechanical device has some preferred electrical direction. A circuit breaker is more complicated than a fuse and when it catastrophically fails--the designer would like the hot stuff to maintain the greatest distance from the cold stuff. "Close counts in horse-shoes and high voltage." From a physics point of view interrupting arcs demands knowing where the line and load is (unless everything is perfectly symmetrical). So there you have it. I don't know either. Electrical puzzle of the day: A spiral two-wire cable (Hot, Neutral) accepts a power plug on either end. A spiral three-wire cable (Hot, Neutral, and Ground) accepts a power plug only on one end. Why? Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "Nothing is too wonderful to be true." - James Clerk Maxwell, discoverer of electromagnetism "Too much of a good thing can be wonderful." - Mae West, discoverer of personal magnetism ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: status indicators and failure modes
> >Can't you just SEE the pressure delta on the fuel pressure gauge when the >electric pump is operating? Many of airplanes I fly will show an increase of present fuel pressure when the aux pump is turned on. Gages make poor warning devices. If one likes to spend more time looking outside the windows than inside, ACTIVE notification of failures is a good thing to pursue for truly critical items. Bob . . . ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Avionics Master Switch
> >Bob, > >I've been wiring my RV-7 per Z-11 and for convenience would like to add an >Avionics Master Switch. I've read your article reguarding their necessity (or >lack thereof) which included a schematic showing the switch wired between the >Main Power Bus and the E-Buss (after the diode). I also read on page 11-3 >of the >Connection, "The avionics master switch controls e-bus connection to main >bus, selects an emergency mode e-bus feed directly from battery and also >disables >the starter circuits if the switch is not positioned to shut off the >avionics". This sounds like you're combining the functions of the >avionics master, >e-bus alternate feed and bat/alt master switch into one switch. Is this >correct? Could you direct me to a schematic showing this switch set up or >explain it >with switch type, etc. so an electrically challenged person (like me) can >understand? Thanks for the help............... This has been proposed many times. I prefer to keep the two power paths to the e-bus as isolated and independent of each other as practical. The single switch technique you propose makes for a single point of failure for e-bus power. Bob . . . ________________________________________________________________________________
Date: Apr 25, 2004
Subject: Roll your own crowbar OV module
From: Ralph Ketter <arizonahikers(at)juno.com>
>> >>I build my own OV crowbar module and it functions correctly except that >>it operated in the 10-11 volt range. I triple checked the components and >>wiring. I tested the 1N4742A diode and it regulates at 12V. I changed >>the 1.62K ohm resistor specified for a 14 volt system to 6.04K and the >>circuit operates in the correct voltage range of 15.5-17 volts. Has >>anyone else found this? > > With the 1.62K resistor in place, adjust the potentiometer to > approximately mid range. Adjust the power supply to a point just > below the trip point and then measure voltage at (1) + end of > capacitor and (2) junction of zener diode and the 392 ohm > resistor and tell us what you get. > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- Thanks for the reply Bob, Sorry I took so long with a response to your suggestion. I did as you suggested. The pot is set to mid range. The resistor on plus side of pot is 1.62K. The trip point is 10.4 volts. Reading from capacitor (+ end) to the zener diode and 392 ohm resistor junction measures +.436 volts. Reading from ground to the same junction reads 7.6 volts across the zener. With the 1.62K resistor replaced with a 6.04K and the pot in the same midrange position the trip point is 16.22 volts Reading from capacitor (+ end) to the zener diode and 392 ohm resistor junction measures +.538 volts. Reading from ground to the same junction reads 7.36 volts across the zener. Ralph *************************** ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Rotax alternator configuration
>Below is the result of your inquiry. It was submitted by >Manuel Bonniot (mbonniot(at)hotmail.com) on Tuesday, January 6, 2004 at 08:05:32 > >Tuesday, January 6, 2004 > >Manuel Bonniot > >, >Email: mbonniot(at)hotmail.com >Comments/Questions: Hello Bob, > >I am building a MCR 4S with a Rotax 912S, equipped for night flying. >I will certainly use the scheme Z-13, that I find very attractive. >But I need the SD8 to be permanently activated, to supply enough >power in case I use of all the electrical equipments. Does it make >a problem ? >My other question is about the Ducati regulator : is it good to keep >it (at least with wiring according to Z-16), or had I better throw >it and use something else ? I'm told that the SD-8 will not deliver rated current at the vacuum pump speeds on the Rotax engines. There's nothing wrong with running two alternators to meet normal running loads. Twin engine aircraft do it all the time. I'm not aware of any popular replacements for the Ducati regulator supplied with Rotax engines. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Apr 25, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: status indicators and failure modes
Neil Clayton wrote: > > Can't you just SEE the pressure delta on the fuel pressure gauge when the > electric pump is operating? Not necessarily. Some (most?) fuel pumps have a bypass valve that opens between output and input to maintain a fixed fuel pressure at the output of the pump. Carburetors have a minimum and maximum operating pressure and are pretty forgiving. Pressure carburetors and the Bendix RSA fuel servo compensate for fuel inlet pressure changes which allows you to use unregulated fuel pumps. The fuel metering servo used with Continental engines is very sensitive to fuel pressure changes and therefore the fuel pumps for Continental engines must maintain a fixed pressure. You should never see a fuel pressure change at the input to the fuel metering system on a Continental engine. BTW, this is why you can kill a Continental fuel-injected engine at low power settings by turning the boost pump to the high position. The extra fuel pressure causes the mixture to go way rich to the point where the engine quits running. And then there is the other issue of noticing a low or high fuel pressure indication. Sometimes you are just looking outside and don't see the problem. I really like audio alerting for critical engine parameters. Even a Sonalert(tm) connected to the master caution light is a win. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Trim, flap Relay
Date: Apr 25, 2004
I'm in search for the perfect combination dual axis trim and flap relay for my Infinity stick grips in I will be operating pitch and roll trim, and electric flaps from the small stick grip switches. Infinity sells both individual relays and a combo unit that will do just what I am needing, but for 107 dollars. I will also be adding the MAC speed controllers to control the MAC speed for trimming both axis. Has anyone tried the Infinity combo relay unit, or, know of a better unit. Thanks, Jim Harmon Rocket II ________________________________________________________________________________
From: Tom Nalevanko <tom(at)mstay.com>
Subject: Tachometer Sensor Info Request
Date: Apr 25, 2004
I would appreciate any info that anyone can provide on the following. Here is the story. I recently purchased a Teledyne Continental IO-550N aircraft engine and installed at the bottom of its Right magneto is a tach sensor. The 3 wire leads from the sensor (blue, black, red) that terminate in a Molex type connector have a tag with the following info: Spirent Systems Wichita Inc. 8710 E 32nd St. N Wichita, KS 67226 P/N 0406-005 FSCM 59551 CUST P/N 655862 REV N/C Date 4/21/03 S/N 120866 ---------------------- The Teledyne Continental installation manual only notes "Electrical Tachometer Standard Signal". I would like info on this device to see if I can use it with my ACS2002 Engine Monitor; the alternative is to remove it and replace it with the ACS sensor. But, due to laziness (magneto would have to be removed and part of upper induction system), I would rather not do this. I would think that this is a standard Hall sensor and if 5 volts is applied, a positive square wave is generated at the frequency of the engine RPMs. Would appreciate any info and I am also pursuing other avenues of info and will post results here. Other builders, for example on the Lancair list, seem to have this same question and answering it once and for all would be beneficial to a lot of people. Thanks, Tom ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: radio ariel placement
Date: Apr 25, 2004
I would like to put my 45 bent RAMI radio antenna on the belley about its own length from one of the gear legs which is oriented in approvimately the same plane. (Its an RV9a.) Is this likely to present serious radio problems? Thanks, Steve. PS The transponder will be a similar distance from the other gear leg pointing vertically down. --- ________________________________________________________________________________
Date: Apr 25, 2004
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Wire labels
As I start to install my electrical system, I want to label wires at each end. What is a good labelling system? Thanks Neil ________________________________________________________________________________
Date: Apr 25, 2004
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Wire crimp crushing
What's the accepted method to crush a crimp relative to the axial joint? Thanks Neil ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: Wire labels
Date: Apr 25, 2004
> As I start to install my electrical system, I want to label wires > at each end. > What is a good labelling system? Neil, I printed sheets of wire lables in 6 point font, cut them up as needed, then tucked the labels under clear shrink wrap. It's a bit messy, but it works. John ________________________________________________________________________________
From: "GT" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Rotax alternator configuration
Date: Apr 25, 2004
I'm not aware of any popular > replacements for the Ducati regulator supplied with Rotax engines. > > Hi Bob, Manuel and all Some months ago we started a survey of the Ducati regulator supplied by Rotax. Jerome's students are presently completing a thermal study. Their report is not yet definitive but it appears the Ducati rectifier/regulator reaches unacceptable temperatures when used for any length of time at anything above 50-60 % rated power. On the other hand, after getting good feed back from the Schike GR 4 regulator, we have the feeling it could be a usable replacement. The advertised continuous rated current is 16 amps, confirmed by our measures, and without excessive heating. I'm intending to install a Schicke in our project. http://www.schicke-electronic.de/dframe.htm Only in German. For reasons unknown to me, the GR 4 doesn't appear on their website but Herr Schicke readily sent the specs. I hope I'll be able to make a short translation of the complete report within the next few weeks. FWIW Regards, Gilles Thesee Grenoble, France ________________________________________________________________________________
Date: Apr 25, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: Wire labels
The Kroy 3000 printer and wire label printing system is excellent. Prints directly from computer to shrink-tubing or wrap. Kenneth Melvin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of John Slade Subject: RE: AeroElectric-List: Wire labels > As I start to install my electrical system, I want to label wires > at each end. > What is a good labelling system? Neil, I printed sheets of wire lables in 6 point font, cut them up as needed, then tucked the labels under clear shrink wrap. It's a bit messy, but it works. John == == == == ________________________________________________________________________________
Date: Apr 25, 2004
From: "hausding, sid" <sidh(at)charter.net>
Subject: Rotax alternator configuration
Look for the "Key West" regulator carried by Aircraft Spruce, Leading Edge and most Rotax parts distrubutors..........better than the Ducati. Sid --------------------- I'm not aware of any popular replacements for the Ducati regulator supplied with Rotax engines. ________________________________________________________________________________
Subject: Cold Cathode Fluorescent Lights
From: John Schroeder <jschroeder(at)perigee.net>
Date: Apr 25, 2004
Has anyone used these in an airplane? I've not actually seen one, but they are supposed to be able to put out a fair amount of light for not much in the way of cost in amps. There is also a cousin to these and to EL strip lighting. It is EL wire. There are lots of apps for it if you like to attract attention in your car! We are looking for a good source of inexpensive EL strips to use for under the glare shield for panel flood lighting. Any info would be appreciated on either product. Also a good source for EL strips. Many thanks, John ________________________________________________________________________________
Subject: Re: Cold Cathode Fluorescent Lights
From: Tom Brusehaver <cozytom(at)mn.rr.com>
Date: Apr 25, 2004
I put 4 of them in my plane, and they are pretty neat. They put out quite a bit of light at night, and hardly nothing in the daylight. If you mouse over the picture of the passenger interior, the picture will change to the night time version. http://home.mn.rr.com/brusehaver/cozy_page.html I mounted them under the longerons. wrote: > > > Has anyone used these in an airplane? I've not actually seen one, but > they > are supposed to be able to put out a fair amount of light for not much in > the way of cost in amps. There is also a cousin to these and to EL strip > lighting. It is EL wire. There are lots of apps for it if you like to > attract attention in your car! > > We are looking for a good source of inexpensive EL strips to use for > under > the glare shield for panel flood lighting. > > Any info would be appreciated on either product. Also a good source for > EL > strips. > > Many thanks, > > John > > ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Rotax alternator configuration
> >Look for the "Key West" regulator carried by Aircraft Spruce, Leading Edge >and most Rotax parts distrubutors..........better than the Ducati. >Sid Are those folks still around? I'd been told by someone that they were out of business. Great data-point. Thanks! Bob . . . ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wire crimp crushing
> >What's the accepted method to crush a crimp relative to the axial joint? > >Thanks >Neil I'm mystified . . . If you're talking about crimp tools for terminals on the ends of wires, see: http://www.aeroelectric.com/articles/CrimpTools/crimptools.html http://www.aeroelectric.com/articles/bnccrimp.pdf http://www.aeroelectric.com/articles/terminal.pdf http://www.aeroelectric.com/articles/multiplewires/multiplewires.html Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wire labels
> >As I start to install my electrical system, I want to label wires at each end. >What is a good labelling system? > >Thanks >Neil B&C offers a kit or individual pieces of clear heatshrink that can be used as shown in this picture: http://www.aeroelectric.com/Pictures/s817c.jpg Print your wire labels onto AVERY label material (full sheets from office supply). Bob . . . ________________________________________________________________________________
Date: Apr 25, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Out of town quite a bit for next 10 days.
I'm out of here 6:30A tomorrow for California. I'll be visiting Concord to get material on a battery failures study I'm doing at RAC . . . also looking for some personal education on the inner workings of RG batteries. Will be home one day and then off again for the Nashville seminar next Sat, Sunday. We get back to Wichita Sunday evening and I'm out again Monday morning for a consulting task in Idaho with one of my local clients. Won't be back in my office until a week from Wednesday. I'll have the laptop with me and if any of our hotels offer high speed Internet connections, I'll try to check in. Otherwise, please know that I'm not being snooty . . . just hard to find for a bit. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "Cory Emberson" <bootless(at)earthlink.net>
Subject: Re: Out of town quite a bit for next 10 days.
Date: Apr 25, 2004
Thanks, Bob, and welcome to my neck of the woods. If you need some restaurant suggestions, just let me know off-line so as to keep the threads more or less on-topic. :-0 best, Cory ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: Out of town quite a bit for next 10 days. > > I'm out of here 6:30A tomorrow for California. I'll be > visiting Concord to get material on a battery failures > study I'm doing at RAC . . . also looking for some personal > education on the inner workings of RG batteries. > > Will be home one day and then off again for the Nashville > seminar next Sat, Sunday. We get back to Wichita Sunday > evening and I'm out again Monday morning for a consulting > task in Idaho with one of my local clients. Won't be back > in my office until a week from Wednesday. > > I'll have the laptop with me and if any of our hotels > offer high speed Internet connections, I'll try to check > in. Otherwise, please know that I'm not being snooty . . . > just hard to find for a bit. > > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > > ________________________________________________________________________________
Date: Apr 26, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Cold Cathode Fluorescent Lights
John Schroeder wrote: > We are looking for a good source of inexpensive EL strips to use for under > the glare shield for panel flood lighting. > > Any info would be appreciated on either product. Also a good source for EL > strips. I don't know where you can get the raw strips but I did install two from Aero Enhancements (http://www.aeroenhance.com/) under the eyebrow for my instrument panel on my CJ6A. It was wonderful for flood-lighting the panel and the color closely matched the florescent paint on the stock instruments. (the CJ6A normally uses a pair of UV spotlights to cause the instruments to glow yellow-green.) -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 26, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Cold Cathode Fluorescent Lights
Brian Lloyd wrote: > from Aero Enhancements (http://www.aeroenhance.com/) under the Turns out that URL is no longer valid but I did find this one: http://www.aircraftextras.com/EL-Panel1.htm -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "James Foerster" <jmfpublic(at)comcast.net>
Subject: Re: Cold Cathode Fluorescent Lights
Date: Apr 26, 2004
John, For a cheap source of EL strips, check out All Electronics at http://www.allelectronics.com/ They have 1"by 12" EL strips for $6.00 each. I have found that the DB25 style gold plated pins fit the connector, which is fragile. The same company carries DC to AC inverters, but I did not find it today with a brief search. I decided against EL lighting, because of the need for an inverter, and thus less reliability compared to LED sources. LED sources are getting very efficient, and for my map light aimed at the lap, I will be using Luxeon Stars, which run $12 to $14, and can be had in white, red, and other colors, with and without an epoxy lens. With the lens, the unit is 1" square, and draws one watt. This works out to 350 ma at about 3 volts, so you need a 30 ohm resistor if you want to run only one from the 14 volt battery. This also works well with a dimmer. Jim Foerster ________________________________________________________________________________
Date: Apr 26, 2004
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Re: Wire crimp crushing
Sorry....I described it poorly. I meant this; A PIDG terminal consists of a crushable tube with a seam running along it axially, plus the tab. When I use an el-cheapo crimping tool I get all sorts of odd crimped shapes. Sometimes one side if the seam rides up over the other. Sometimes the seam actually separates, creating two minitubes, each with a few strands of wire in them. And they're the better results! Is it 'cos I'm using an e-cheapo tool? I'm sure there some published standard as to what a finished crimp should look like. Neil At 10:53 PM 4/25/2004, you wrote: > > > > > > >What's the accepted method to crush a crimp relative to the axial joint? > > > >Thanks > >Neil > > I'm mystified . . . If you're talking about crimp tools for > terminals on the ends of wires, see: > > >http://www.aeroelectric.com/articles/CrimpTools/crimptools.html >http://www.aeroelectric.com/articles/bnccrimp.pdf >http://www.aeroelectric.com/articles/terminal.pdf >http://www.aeroelectric.com/articles/multiplewires/multiplewires.html > > Bob . . . > > ----------------------------------------- > ( Experience and common sense cannot be ) > ( replaced with policy and procedures. ) > ( R. L. Nuckolls III ) > ----------------------------------------- > > ________________________________________________________________________________
Subject: Re: Cold Cathode Fluorescent Lights
From: John Schroeder <jschroeder(at)perigee.net>
Date: Apr 26, 2004
Jim - We also want to have a couple of map lights and are looking at some boat chart lights. As always, the boat stuff is pricey - sometimes more than aircraft equipment (solid brass, stainless steel ... ) Did you buy the light with the LED already installed? Or did you modify a fixture? Is it a gooseneck? and How long? Sources? Many thanks for the EL info. I'll check it out. Cheers, John ________________________________________________________________________________
Date: Apr 26, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Wire crimp crushing
Neil Clayton wrote: > shapes. Sometimes one side if the seam rides up over the other. Sometimes > the seam actually separates, creating two minitubes, each with a few > strands of wire in them. And they're the better results! Is it 'cos I'm > using an e-cheapo tool? Yes. Buy a decent crimper from Bob. His price is right and the tool works well. Not only have I rewired a couple of airplanes but I am in the middle of rewiring a rather large boat. A good crimp tool is worth its weight in gold. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Subject: Re: CCFL lamps
From: irampil(at)notes.cc.sunysb.edu
Date: Apr 26, 2004
04/26/2004 12:24:43 PM, Serialize complete at 04/26/2004 12:24:43 PM Before you commit to CCFL lighting, you might want to investigate the RFI associated with them and the required inverter. Ira N224XS ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: trim motor braking
Date: Apr 26, 2004
Gentlemen, I've modified an electric elevator trim scheme (originally designed by Jim Dutton) and installed it in my Glasair. I'm utilizing a DC reversible linear actuator to operate a bellcrank, much like the stock Stoddard-Hamilton design. It seems to work very well, meaning that it imparts the same range of forces to the trim springs that the original manual trim mechanism did. The airplane hasn't yet flown, but I see no reason why it won't be fine. I notice one area that could be improved: The motor doesn't stop instantly when the current is cut off. It "coasts" briefly. I know there is an electrical way to make the motor stop quickly when the current goes off, but I don't yet have any experience in this area. I've read about "magnetic braking" and "DC motor braking", but I'm not sure how to implement this feature. Suggestions? Regards, Troy Scott Glasair Super IISRG, N360TS tscott1217(at)bellsouth.net ________________________________________________________________________________
From: ALWAYSPDG(at)aol.com
Date: Apr 26, 2004
Subject: RG Batteries Where to buy online?
I would like to ask the group where you might recommend to purchase a RG battery online. I am looking to replace an existing PowerSonic PS-12180 NB battery. Thanks, Mike ________________________________________________________________________________
Date: Apr 26, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: trim motor braking
You just have to set it up so the motor is shorted when it is off. I don't know how you are controlling it or I could be more specific. Here are several trim circuits that Bob posted recently: http://www.aeroelectric.com/Reference_Docs/PitchTrim.pdf Note that in all cases when everything is off, the trim motor is shorted. Dick Tasker Troy Scott wrote: > >Gentlemen, > >I've modified an electric elevator trim scheme (originally designed by Jim >Dutton) and installed it in my Glasair. I'm utilizing a DC reversible >linear actuator to operate a bellcrank, much like the stock >Stoddard-Hamilton design. It seems to work very well, meaning that it >imparts the same range of forces to the trim springs that the original >manual trim mechanism did. The airplane hasn't yet flown, but I see no >reason why it won't be fine. I notice one area that could be improved: The >motor doesn't stop instantly when the current is cut off. It "coasts" >briefly. I know there is an electrical way to make the motor stop quickly >when the current goes off, but I don't yet have any experience in this area. >I've read about "magnetic braking" and "DC motor braking", but I'm not sure >how to implement this feature. Suggestions? > >Regards, >Troy Scott >Glasair Super IISRG, N360TS >tscott1217(at)bellsouth.net > > > ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: Apr 26, 2004
Subject: wire labels
AeroElectric-List message previously posted by: Neil Clayton <> 4/26/2004 Hello Neil, There are many different ways to skin this cat. Here is one of the simplest and cheapest -- very durable. 1) Print labels on plain printer paper in small type (or to suit wire diameter) with either Microsoft Word or Excel. You can copy and paste to generate many dozens of labels on one sheet of paper. 2) Cut the labels off the sheet one at a time with a scissors as you need them. Two line labels work best for me. 3) Crimp roll the cut off label a bit along their length around a round toothpick or piece of wire. 4) Cut off a piece of clear shrink tube about a 1/4 -- 3/8 inch longer on each end than the length of the label. Choose a size of shrink tube that will squeeze down tight on the wire when heated. 5) Stuff the cut off and curled label into the shrink tube -- a straightened out large size paper clip (or other poking tool) can be used to center the label lengthwise in the piece of shrink tube. (Actually I normally cut off the piece of shrink tube before I cut the label off so that once I cut the label off the large paper sheet I can curl the label and stuff it in the tube without ever setting the teeny label down). 6) Slide the shrink tube with the label curled inside into position on the wire -- preferably before you crimp on the terminal unless you just want practice in cutting off and replacing terminals. 7) Heat the shrink tube with a heat gun. Admire. Move on to the next label needed. Pretty soon you realize that you can set up several labels and shrink them all with one heating of the heat gun. A tip: If you are using multiple wire connectors like AMP Mate-n-Lock or similar consider positioning the labels at different places along the various wires so that you don't wind up with all the shrink tubes clumped together. 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - 11/17/03 ________________________________________________________________________________
From: Joel Harding <cajole76(at)ispwest.com>
Subject: Re: RG Batteries Where to buy online?
Date: Apr 26, 2004
Digikey has good prices on Panasonic batteries. Take a look at this page for a 17Ah. They're only$ 23.70 if you order 160 of them, but $34.56 isn't bad either if you just want one. Joel Harding http://www.digikey.com/scripts/DkSearch/dksus.dll?Criteria? Ref=258389&Site=US&Cat=30147394 On Apr 26, 2004, at 5:59 PM, ALWAYSPDG(at)aol.com wrote: > > I would like to ask the group where you might recommend to purchase a > RG > battery online. I am looking to replace an existing PowerSonic > PS-12180 NB > battery. > > > Thanks, Mike > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > > ________________________________________________________________________________
From: ALWAYSPDG(at)aol.com
Date: Apr 27, 2004
Subject: RG Battery CCA ?
One more question. How do you determine the CCA on a PowerSonic 12 volt, 18 Ah battery? The P/N is Ps-12180. Thanks, Mike ________________________________________________________________________________
From: "Jack Lockamy" <jacklockamy(at)att.net>
Subject: Re: wire labels
Date: Apr 27, 2004
Save yourself a lot of extra work and hassle.... get yourself a Kroy TM-600 Shrink Tube Printer! Label your wires easily and when your wiring is complete, sell the thing on E-Bay. I got one on E-Bay for $60 (with the shrink tube supplies). Laser quality printer will print letters/numeric directly on the shrink tube (1/8", 3/16", and 1/4" tubing). No fuss, no muss. I will be selling mine very soon now that my wiring is complete. Only way to go.... Jack Lockamy Camarillo, CA RV-7A ________________________________________________________________________________
Date: Apr 27, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: RG Battery CCA ?
ALWAYSPDG(at)aol.com wrote: > > One more question. How do you determine the CCA on a PowerSonic 12 volt, 18 > Ah battery? The P/N is Ps-12180. Are you guys sure that the Powersonic batteries are AGM and not Gel-Cells? Both are sealed but behave very differently and require different charging regimens. AGMs have much lower internal resistance which means less voltage sag under heavy loads which makes them good for starting. Gells will produce more charge/discharge cycles for deep discharges when properly charged than will AGM which makes them good for battery power for your avionics should the alternator fail. They require different absorption and float voltages during charging. AGMs can be charged without too much trouble using the same voltages as used for flooded-cell lead-acid batteries. BTW, some of the best information about battery type and charging can be found at: http://www.amplepower.com/ This site is to boaters and RV-ers (the rolling kind) what the Aeroelectric Connection is to airplane builders. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Sam Hoskins" <shoskins(at)mchsi.com>
Subject: RG Batteries Where to buy online?
Date: Apr 27, 2004
Go to www.froogle.com and put the part number you are looking for in the search window. It works great! Sam -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Joel Harding Subject: Re: AeroElectric-List: RG Batteries Where to buy online? Digikey has good prices on Panasonic batteries. Take a look at this page for a 17Ah. They're only$ 23.70 if you order 160 of them, but $34.56 isn't bad either if you just want one. Joel Harding http://www.digikey.com/scripts/DkSearch/dksus.dll?Criteria? Ref=258389&Site=US&Cat=30147394 On Apr 26, 2004, at 5:59 PM, ALWAYSPDG(at)aol.com wrote: > > I would like to ask the group where you might recommend to purchase a > RG > battery online. I am looking to replace an existing PowerSonic > PS-12180 NB > battery. > > > Thanks, Mike > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > > ________________________________________________________________________________
Date: Apr 27, 2004
From: Harley <harley(at)AgelessWings.com>
Subject: Re: wire labels
I just thought of an additional step that could make the whole job a bit easier. I print a lot of labels for shipping my model plans sets. I often ship by priority mail, and pick up the free Priority mail labels from the post office. They have a sticky back...so, on a hunch, I cut one to wire label size, peeled the back off and stuck it around the insulation on a wire I have sitting here (my trackball cable! About the same size as an insulated 20 gauge wire). It sticks great! So, to keep it in place while you cut and install the shrink tubing, I would suggest printing on these free labels, then cutting off what you need. They hold very well on the wire until you get the clear shrink tubing over them...in fact, I just tried to take it off, and it tore in little pieces trying. If you don't want to bankrupt the post office by taking home their free labels, you can buy the label stock with the sticky backs at office supplies stores...they come in various sizes...the sheets I use from Office Depot are letter size, and very bright white printing surface. Make for very high contrast printing. Harley Dixon BAKEROCB(at)aol.com wrote: > > AeroElectric-List message previously posted by: Neil Clayton > > ><end. >What is a good labelling system?Thanks Neil>> > >4/26/2004 > >Hello Neil, There are many different ways to skin this cat. Here is one of >the simplest and cheapest -- very durable. > >1) Print labels on plain printer paper in small type (or to suit wire >diameter) with either Microsoft Word or Excel. You can copy and paste to generate >many dozens of labels on one sheet of paper. > >2) Cut the labels off the sheet one at a time with a scissors as you need >them. Two line labels work best for me. > >3) Crimp roll the cut off label a bit along their length around a round >toothpick or piece of wire. > >4) Cut off a piece of clear shrink tube about a 1/4 -- 3/8 inch longer on >each end than the length of the label. Choose a size of shrink tube that will >squeeze down tight on the wire when heated. > >5) Stuff the cut off and curled label into the shrink tube -- a straightened >out large size paper clip (or other poking tool) can be used to center the >label lengthwise in the piece of shrink tube. > >(Actually I normally cut off the piece of shrink tube before I cut the label >off so that once I cut the label off the large paper sheet I can curl the >label and stuff it in the tube without ever setting the teeny label down). > >6) Slide the shrink tube with the label curled inside into position on the >wire -- preferably before you crimp on the terminal unless you just want >practice in cutting off and replacing terminals. > >7) Heat the shrink tube with a heat gun. Admire. Move on to the next label >needed. Pretty soon you realize that you can set up several labels and shrink >them all with one heating of the heat gun. > >A tip: If you are using multiple wire connectors like AMP Mate-n-Lock or >similar consider positioning the labels at different places along the various >wires so that you don't wind up with all the shrink tubes clumped together. > >'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - 11/17/03 > > > > ________________________________________________________________________________
Date: Apr 27, 2004
From: Dave Durakovich <ddurakovich(at)yahoo.com>
Subject: Re: Cold Cathode Fluorescent Lights
Try these guys: www.glowire.com The 4 LED cluster is truly awesome! Runs directly off of 12V too. --------------------------------- ________________________________________________________________________________
From: "Bill Maxwell" <wrmaxwell(at)bigpond.com>
Subject: Re: RG Battery CCA ?
Date: Apr 27, 2004
Ah, so maybe Gells and RG cells are not the same thing? Bill ----- Original Message ----- From: "Brian Lloyd" <brianl(at)lloyd.com> Subject: Re: AeroElectric-List: RG Battery CCA ? > > ALWAYSPDG(at)aol.com wrote: > > > > One more question. How do you determine the CCA on a PowerSonic 12 volt, 18 > > Ah battery? The P/N is Ps-12180. > > Are you guys sure that the Powersonic batteries are AGM and not Gel-Cells? Both are sealed but behave very differently and require different charging regimens. AGMs have much lower internal resistance which means less voltage sag under heavy loads which makes them good for starting. Gells will produce more charge/discharge cycles for deep discharges when properly charged than will AGM which makes them good for battery power for your avionics should the alternator fail. They require different absorption and float voltages during charging. AGMs can be charged without too much trouble using the same voltages as used for flooded-cell lead-acid batteries. > > BTW, some of the best information about battery type and charging can be found at: > > http://www.amplepower.com/ > > This site is to boaters and RV-ers (the rolling kind) what the Aeroelectric Connection is to airplane builders. > > -- > Brian Lloyd 6501 Red Hook Plaza > brianl(at)lloyd.com Suite 201 > http://www.lloyd.com St. Thomas, VI 00802 > +1.340.998.9447 (voice) +1.360.838.9669 (fax) > > There is a time to laud one's country and a time to protest. > A good citizen is prepared to do either as the need arises. > > ________________________________________________________________________________
Date: Apr 27, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: RG Battery CCA ?
Bill Maxwell wrote: > > Ah, so maybe Gells and RG cells are not the same thing? Gel-cell is RG (recombinant gas) AGM is RG Both types are sealed and also called VRLA (valve-regulated lead-acid), the valve is just an overpressure relief valve that will pop-off and release pressure if you abuse the battery and make it gas faster than the gasses, hydrogen and oxygen, will recombine. The difference is in construction. AGM stands for absorbed glass mat. The liquid electrolyte (yes, liquid) is held in a thin porous fiberglass mat that separates the lead plates and acts as an insulator. It allows the plates to be very close together so you can pack a lot of power into a smaller package. Often the lead plates are made out of lead foil and rolled up with the glass mat. AGMs are also called "starved electrolyte" because the mat holds very little electrolyte. The chemistry is almost identical to standard flooded-cell lead-acid batteries and can use the same charging voltages. The killer for AGMs is to overcharge them after they have reached full charge. They can generate gas faster than they can recombine the gas and pop off their relief valves. The water is then lost along with battery capacity. You can pull a lot of current out of an AGM battery quickly which makes even small ones good for engine starting. Gel-Cells use an electrolyte that has been turned into a paste that is then held between the lead plates using a more conventional insulator. Gel-Cells tend to have lower capacity for their size and weight but they can tolerate deep discharges better than can AGMs. Gel-Cells have a much higher internal resistance which makes their output voltage sag more under load. Gel-Cells make poor starting batteries unless they are oversized for the application. If you want to provide 4-5 hours of battery capacity to power your panel (not a bad idea if you have 4-5 hours of fuel and plan to fly IFR) then a gel-cell may be sufficiently oversized to be adequate as a starting battery as well. Gel-Cells use different charging voltages and using a stock voltage regulator set for flooded-cell batteries will probably damage your gel-cells in the long run as its charging voltage is set too high. The other thing to consider is that charging voltages need to be adjusted for battery temperature if you are using a sealed battery. Flooded cell batteries can be abused through overcharging without damage more than can sealed batteries. Have I confused everyone enough yet? -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Trim speed control
Date: Apr 27, 2004
I would like to have two speeds to run my Mac servo on my elevator trim tab. I plan to use the Matronics Governor to allow two sticks to be wired together and to control the trim speed. A search of the archives came up with this post from Bob N. However,the link no longer works. Does anyone know of schematic for the above need? In particular, I like the flap position controlled switch. Thanks, Jim HRII I've published a schematic for a trim speed regulator installation at: http://209.134.106.21/articles/trim/trim4.pdf The speed control switch could be panel mounted -OR- a microswitch on the flap mechanism to switch to low speed ops when flaps are fully retracted. I'm modifying the dimmer boards that B&C uses in the DIM series lighting controllers to accept potentiometers right on the board . . . this will allow the full range of dimmer assemblies to be used as adjustable, constant voltage sources for trim speed, CD players, etc. Bob . . . ________________________________________________________________________________
Date: Apr 27, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: Trim speed control
Jim Whose stick grips are you planning on using? If you use the new RAC 305 or 307 grips, you can eliminate the need for relays. The hat switch used in these grips is rated at 15 amps. Typical current through the hat switch for the servos is only 0.5 amp. This reduces wiring complexity as you then only need a (less expensive) speed controller for your trim servos. I looked into the Mac controller, but I do not like the idea that this system allows for "first come, first serve" control of the flaps and trim servos. I prefer to use a 3 position toggle switch to control who's stick grip is "live" at any time. This method has the advantage of giving the pilot positive control over who is controlling the flaps and trim at any time. The third position (OFF) allows the flaps and trim to be disabled if need be. I can email you a copy of my flap wiring schematic if you care to see it. Charlie Kuss > >I would like to have two speeds to run my Mac servo on my elevator trim tab. I plan to use the Matronics Governor to allow two sticks to be wired together and to control the trim speed. >A search of the archives came up with this post from Bob N. >However,the link no longer works. Does anyone know of schematic for the above need? In particular, I like the flap position controlled switch. >Thanks, >Jim >HRII > > I've published a schematic for a trim speed regulator > installation at: > > http://209.134.106.21/articles/trim/trim4.pdf > > The speed control switch could be panel mounted -OR- > a microswitch on the flap mechanism to switch to low > speed ops when flaps are fully retracted. > > I'm modifying the dimmer boards that B&C uses in > the DIM series lighting controllers to accept potentiometers > right on the board . . . this will allow the full range > of dimmer assemblies to be used as adjustable, constant > voltage sources for trim speed, CD players, etc. > > Bob . . . > > ________________________________________________________________________________
Date: Apr 27, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Kroy 3000 pricing
Someone recently mentioned using the Kroy K-3000-PC shrink tube printer on the list. I'm curious as to what members who own this piece of equipment paid for it and where they purchased it? I'd also like comments as to your opinion of it's usefulness. Charlie Kuss ________________________________________________________________________________
Date: Apr 27, 2004
From: Winston Ellis <w1mdi@cox-internet.com>
Subject: Capacitive fuel probe errors?
Does anyone on the list have experience using the capacitive type fuel level probes with auto fuel? I keep hearing that fuel additives, especially ethanol, can create wildly erroneous readings. I haven't installed mine yet and am wondering whether to switch to the float type. Winston Ellis Zenith 701/Suzuki ________________________________________________________________________________
From: N67BT(at)aol.com
Date: Apr 27, 2004
Subject: Re: Capacitive fuel probe errors?
Does anyone on the list have experience using the capacitive type fuel level probes with auto fuel? I keep hearing that fuel additives, especially ethanol, can create wildly erroneous readings. I haven't installed mine yet and am wondering whether to switch to the float type. I have a friend who uses both types of fuel in his RV7A (Subaru) and has that problem. He plans to change to the float type senders. Bob Trumpfheller ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Trim speed control
Date: Apr 27, 2004
Jim, I can not view your schematic, is the address below correct ? Thanks Jeff. --> I would like to have two speeds to run my Mac servo on my elevator trim tab. I plan to use the Matronics Governor to allow two sticks to be wired together and to control the trim speed. A search of the archives came up with this post from Bob N. However,the link no longer works. Does anyone know of schematic for the above need? In particular, I like the flap position controlled switch. Thanks, Jim HRII I've published a schematic for a trim speed regulator installation at: http://209.134.106.21/articles/trim/trim4.pdf The speed control switch could be panel mounted -OR- a microswitch on the flap mechanism to switch to low speed ops when flaps are fully retracted. I'm modifying the dimmer boards that B&C uses in the DIM series lighting controllers to accept potentiometers right on the board . . . this will allow the full range of dimmer assemblies to be used as adjustable, constant voltage sources for trim speed, CD players, etc. Bob . . . ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: Kroy 3000 pricing
Date: Apr 27, 2004
One source is a fellow named Don, at 1 800 304-9043. I hope to get a price from him later today. The internet has them in various sites for 149.00, the cartridges are 30 each for 230 narrow 1 inch labels that stick on. See http://www.kroy.com/industrial/index.htm Jim ----- Original Message ----- From: "Charlie Kuss" <chaskuss(at)bellsouth.net> Subject: AeroElectric-List: Kroy 3000 pricing > > Someone recently mentioned using the Kroy K-3000-PC shrink tube printer on the list. I'm curious as to what members who own this piece of equipment paid for it and where they purchased it? I'd also like comments as to your opinion of it's usefulness. > Charlie Kuss > > ________________________________________________________________________________
Date: Apr 27, 2004
Subject: Re: Cold Cathode Fluorescent Lights
From: John Schroeder <jschroeder(at)perigee.net>
Dave - I have a bunch of LED/Glow sites, but this one is really good. Beside looking at EL strips for panel floods (under the glare shield), we also are looking for LED lights for cabin dome, battery compartment and baggage compartment. Have you installed the 4 LED cluster in an airplane or car yet? I found some 12 LED strips (1 inch apart) that really pur out the light. The problem there is protecting them from head knockers, bags, etc.. If you happen to know of a source for a clear lexan/metal or similar extrusion to house them, I'd appreciate knowing about what you find. Thanks for the info. Cheers, John > The 4 LED cluster is truly awesome! Runs directly off of 12V too. ________________________________________________________________________________
From: "Werner Schneider" <wernerschneider(at)compuserve.com>
Subject: Visio Symbols
Date: Apr 27, 2004
Hello, I'm currently detailing my already flying Glastar and changed over to Visio as I'm better used to it, thanks to Chad I have many of the needed symbols, I'm currently looking at getting the symbols for the audio parts phone/mic/PTT symbols. Anybody out there which has them in use/made? Many thanks for your help! Werner ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Capacitive fuel probe errors?
Date: Apr 27, 2004
There is a very recent discussion on the Blue Mountain Avionics discussion list about capacitive probes and auto gas. It seems that the probes have to be calibrated for the type of fuel being used, which causes lots of error or inconvenience if you want to switch between 100LL and autogas. Maybe it would work if you used one type of fuel in one tank and another in the other tank. To see the discussion, go to bluemountainavionics.com, then to the discussion list and search on the last day or last weeks postings. Terry RV-8A with capacitive probes & Blue Mountain EFIS Wiring Does anyone on the list have experience using the capacitive type fuel level probes with auto fuel? I keep hearing that fuel additives, especially ethanol, can create wildly erroneous readings. I haven't installed mine yet and am wondering whether to switch to the float type. I have a friend who uses both types of fuel in his RV7A (Subaru) and has that problem. He plans to change to the float type senders. Bob Trumpfheller ________________________________________________________________________________
Date: Apr 27, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Visio Symbols
If you tell me which ones you're after based on one of Bob's DWG/DXF files I can add them to the Visio stencil I made. It's due for an update anyway; I've made some minor modifications to handle my electrical system layout. Also, I haven't done this yet, but at some point I need to go through and correct all of the text labels. With some of the parts you just click on the part and start typing. With others you have to click a second time to select the "inner" object. I want to fix that. It's just a pain in the rear... Werner Schneider wrote: > > Hello, > > I'm currently detailing my already flying Glastar and changed over to Visio > as I'm better used to it, thanks to Chad I have many of the needed symbols, > I'm currently looking at getting the symbols for the audio parts > phone/mic/PTT symbols. ________________________________________________________________________________
Date: Apr 27, 2004
From: echristley(at)nc.rr.com
Subject: Re: Cold Cathode Fluorescent Lights
> etc.. If > you happen to know of a source for a clear lexan/metal or similar > extrusion to house them, I'd appreciate knowing about what you find. > > Thanks for the info. > > Cheers, > > John > Here's a trick I worked up. You can take the single packaged LED from www.superbrightled.com and package them directly into 1/4" plexiglass/lexan/wood/whatever. Just use and appropriate sized drill bit (I believe I used 3/16"), and glue them in with some model glue. Solder the lead in series with resistors in whatever configuration you feel is appropriate, and pot the back end to a solid mass with epoxy/shoe goo/whatever. It makes for some interesting packaging options. Basically, whatever your heart so desires. I was going to do a 1/2" wide by 4" tall tail light, but I've since decide to place the tail lights on the wingtips like the canards do. Makes the wiring so much simpler. ________________________________________________________________________________
Date: Apr 27, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Trim speed control
Jim; In trying to access older files posted by Bob K if you replace the numeric part of the link with "aeroelectric.com" (without the quotes) they usually work. These changes took place when he changed servers a while back. In the particular case you've cited however, the word trim should also not be repeated. I you go to http://aeroelectric.com/articles/ you can look at the list of all articles readily available. ("trim4" does not appear in the list, but "trim", "trim.pdf", and "trim2.pdf" do) Bob McC Jim Stone wrote: > >I would like to have two speeds to run my Mac servo on my elevator trim tab. I plan to use the Matronics Governor to allow two sticks to be wired together and to control the trim speed. >A search of the archives came up with this post from Bob N. >However,the link no longer works. Does anyone know of schematic for the above need? In particular, I like the flap position controlled switch. >Thanks, >Jim >HRII > > > ________________________________________________________________________________
From: "Werner Schneider" <wernerschneider(at)compuserve.com>
Subject: Re: Visio Symbols
Date: Apr 28, 2004
Hello Chad, the text problem is not so anoying, what I'm looking at currently are the parts from the seminar wirebook 6.1 Audio Panel, plugs for MIC and phones symbol as well as the PTT Button. More or less, most of the symbols in this series of drawings are needed e.g. Dimmer, the ~ symbol, fuel flow transcducer etc. Many thanks for your help! Werner ----- Original Message ----- From: "Chad Robinson" <crobinson(at)rfgonline.com> Subject: Re: AeroElectric-List: Visio Symbols > > If you tell me which ones you're after based on one of Bob's DWG/DXF files I > can add them to the Visio stencil I made. It's due for an update anyway; I've > made some minor modifications to handle my electrical system layout. > > Also, I haven't done this yet, but at some point I need to go through and > correct all of the text labels. With some of the parts you just click on the > part and start typing. With others you have to click a second time to select > the "inner" object. I want to fix that. It's just a pain in the rear... > > Werner Schneider wrote: > > > > Hello, > > > > I'm currently detailing my already flying Glastar and changed over to Visio > > as I'm better used to it, thanks to Chad I have many of the needed symbols, > > I'm currently looking at getting the symbols for the audio parts > > phone/mic/PTT symbols. > > ________________________________________________________________________________
Date: Apr 27, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: electric trim switches
Bruce, Regarding the toggle switches needed to allow the pilot to have absolute control of who's stick grips are "live" for electric flaps I had thought that these items were special order only items. I've searched some more & have found both of these items IN STOCK at Mouser Electronics in the NKK brand. These are considerably cheaper than the quote from Waytek for the Carling switches. I'm ordering 1 of each for my project. 3 pole double throw ON/OFF/ON toggle switches with 1/4" fast on terminals http://www.mouser.com/index.cfm?&handler=data.listcategory&Ntt=*633S33F*&terms=633-S33F&Dk=1&D=*633S33F*&N=0&crc=true 4 pole double throw ON/OFF/ON toggle switch with 1/4" fast on terminals http://www.mouser.com/index.cfm?&handler=data.listcategory&Ntt=*633S43F*&terms=633-S43F&Dk=1&D=*633S43F*&N=0&crc=true FYI These switches will cosmetically & electrically match the Carling switches sold by B & C and other vendors. I found the Waytek is much cheaper than B & C for the same Carling toggle switches. However, I ordered the 2-10 style switches from B & C because Waytek doesn't carry those items. Charlie Kuss > >Can I get a copy? > >Bruce >www.glasair.org > > >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of >Charlie Kuss >To: jschroeder(at)perigee.net >Subject: Re: AeroElectric-List: electric trim switches > > > > >John > Here you go. This switch allows pilot, copilot or OFF for the flap >circuit. The power must be switched because there is a possibility of >the WHITE or WHITE/BLUE wires (between the relays and the switch) >shorting to ground. If this happens, a flap runaway would result. If >the power was not switched, choosing the OFF position would not work to >stop the runaway. A 4 pole version of this switch is used to do the same >thing on a 2 axis electric trim system. I'm still finalizing the >schematic for that circuit. >Charlie > > >> >>Charlie - >> >>I have AutoCAD 200LT and would love to get a file of the flap >circuitry. >> >>Many hanks, >> >>John >> >> >>> If you have > AutoCAD or another program that reads DWG files, I can >>> email you a copy of my electric flap circuit. Seeing this circuit >should >>> aid in understanding how these switches are used. >>> Charlie Kuss >> >> > > >== >== >== >== > > ________________________________________________________________________________
From: <mjheinen(at)adelphia.net>
Subject: Re: Kroy 3000 pricing
Date: Apr 27, 2004
http://members.tripod.com/~HANOVER_TECHNICAL/index.html K3000-PC - $140.95 Buy 15 supply cartridges at the standard discounted price and we'll give you a new Kroy K3000 label and wire marker printer at NO CHARGE! (except shipping) I got mine this way. It works great. Any black,white,grey graphic or font that is on your computer you can use. They have various lables, wire wrap and heat shrink tubes available. You might get together with your other builders in your area and split the cost. ________________________________________________________________________________
Date: Apr 27, 2004
Subject: Re: Kroy 3000 pricing
From: John Schroeder <jschroeder(at)perigee.net>
Hi Charlie - If one is going to go for the more expensive and probably the easiest way to get labelling on to wires, I'd look at the Kroy 2500. It can do wire wraps that are designed for the printer and are fairly well indestructible when applied to the wire. If you want to go the shrink tubing way, it also has the ability to print on several sizes of tubing. Of course, you have to use the cartridges designed for the 2500. If you have no need for the machine after you are finished wiring - sell it on eBay. The 2500 runs about $250 - 280 for a new one or a good used one. The problem is that Kroy quit making them and are very late getting the replacement (the 5100) to market. Thus, the used ones are going for about the price of what they were new. One source told me that the 5100 will be in their hands around the 1st of June; which is too late for us. So, we bought a refurbed 2500 from him with the promise to take it back for almost the same price if we want to get the 5100 when it arrives. Check: http://members.tripod.com/~HANOVER_TECHNICAL/kroy11.html Ask for Don Lovett if you call the 800 number. http://www.labelpal.com/k2500.html another source and descriptions. http://www.ptouchlabels.com/store/comersus_listCategoriesAndProducts.asp?idCategory=79 Good prices on label cartridges and the ones for the 2500 will also work for the 5100. These guys also carry the printers. http://www.kroy.com/industrial/5100spec.asp (5100 specs). I've check eBay for some time and there have been no 2500 available for quite some time. Hope this helps, John > Someone recently mentioned using the Kroy K-3000-PC shrink tube printer > on the list. I'm curious as to what members who own this piece of > equipment paid for it and where they purchased it? I'd also like > comments as to your opinion of it's usefulness. ________________________________________________________________________________
From: "Bob Miller" <drmiller(at)cvillepsychology.net>
Subject: Re: Manual Battery Contactor
Date: Apr 27, 2004
Many thanks to Harley, Chad, Matt and Dr. Bob. I didn't expect to get so many helpful responses. You guys are great! Bob Miller ________________________________________________________________________________
Date: Apr 27, 2004
From: Larry Colley <larry(at)grrok.com>
Subject: Re: Wire labels
I'm using wire numbers printed on velium and covering them with clear shrink tubing that I purchased from B&C. At 02:44 PM 4/25/04, you wrote: > >As I start to install my electrical system, I want to label wires at each end. >What is a good labelling system? > >Thanks >Neil > > ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: RG Batteries Where to buy online?
Date: Apr 27, 2004
I used Sunn battery in Jacksonville Fl. Great price and shipping on Odyssey 680. http://www.sunnbattery.com/catalog.html Jim ----- Original Message ----- From: <ALWAYSPDG(at)aol.com> Subject: AeroElectric-List: RG Batteries Where to buy online? > > I would like to ask the group where you might recommend to purchase a RG > battery online. I am looking to replace an existing PowerSonic PS-12180 NB > battery. > > > Thanks, Mike > > ________________________________________________________________________________
From: "Scott & Leere' Aldrich" <flynski(at)mwutah.com>
Subject: Odyssey Batteries on eBay
Date: Apr 27, 2004
If looking for the Odyssey you probably can't beat Odyssey World on eBay. Just put Odyssey Battery in the search and you will find them. PC680's for $53 buy it now. Scott ________________________________________________________________________________
From: ALWAYSPDG(at)aol.com
Date: Apr 27, 2004
Subject: Re: RG Batteries Where to buy online?
Just wanted to thank those of you who responded to my questions regarding batteries. Thanks, Mike ________________________________________________________________________________
From: "David Schaefer" <dschaefer1(at)kc.rr.com>
Subject: Wire labels
Date: Apr 28, 2004
You can buy expensive labelers, but I found the best solution for me was to use the heat shrink wire labels for a Brady labeler and just write on them with indelible pen. When you shrink them down, the writing shrinks down nicely and it's an easy solution. Look for Brady labelers on the web and their Permashrink labels. Get the smallest and they will shrink down to 22 gage. David Schaefer RV6A Finishing -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Larry Colley Subject: Re: AeroElectric-List: Wire labels I'm using wire numbers printed on velium and covering them with clear shrink tubing that I purchased from B&C. At 02:44 PM 4/25/04, you wrote: > >As I start to install my electrical system, I want to label wires at each end. >What is a good labelling system? > >Thanks >Neil > > ________________________________________________________________________________
From: "Troy Scott" <tscott1217(at)bellsouth.net>
Subject: RG batteries where to buy online
Date: Apr 28, 2004
Mike, Portable Power Systems, INC. sells the Panasonic 17 ampere hour battery for $44.95. Their item number for the LC-RD1217P SLA is: 34L105S2. sales(at)gotbatteries.com Regards, Troy tscott1217(at)bellsouth.net ________________________________________________________________________________
From: "Bill Maxwell" <wrmaxwell(at)bigpond.com>
Subject: Re: RG Battery CCA ?
Date: Apr 28, 2004
No confusion, just very useful information. Thanks Brian. Bill ----- Original Message ----- From: "Brian Lloyd" <brianl(at)lloyd.com> Subject: Re: AeroElectric-List: RG Battery CCA ? > > Bill Maxwell wrote: > > > > Ah, so maybe Gells and RG cells are not the same thing? > > Gel-cell is RG (recombinant gas) > > AGM is RG > > Both types are sealed and also called VRLA (valve-regulated lead-acid), the valve is just an overpressure relief valve that will pop-off and release pressure if you abuse the battery and make it gas faster than the gasses, hydrogen and oxygen, will recombine. > > The difference is in construction. AGM stands for absorbed glass mat. The liquid electrolyte (yes, liquid) is held in a thin porous fiberglass mat that separates the lead plates and acts as an insulator. It allows the plates to be very close together so you can pack a lot of power into a smaller package. Often the lead plates are made out of lead foil and rolled up with the glass mat. AGMs are also called "starved electrolyte" because the mat holds very little electrolyte. The chemistry is almost identical to standard flooded-cell lead-acid batteries and can use the same charging voltages. > > The killer for AGMs is to overcharge them after they have reached full charge. They can generate gas faster than they can recombine the gas and pop off their relief valves. The water is then lost along with battery capacity. > > You can pull a lot of current out of an AGM battery quickly which makes even small ones good for engine starting. > > Gel-Cells use an electrolyte that has been turned into a paste that is then held between the lead plates using a more conventional insulator. Gel-Cells tend to have lower capacity for their size and weight but they can tolerate deep discharges better than can AGMs. Gel-Cells have a much higher internal resistance which makes their output voltage sag more under load. Gel-Cells make poor starting batteries unless they are oversized for the application. If you want to provide 4-5 hours of battery capacity to power your panel (not a bad idea if you have 4-5 hours of fuel and plan to fly IFR) then a gel-cell may be sufficiently oversized to be adequate as a starting battery as well. > > Gel-Cells use different charging voltages and using a stock voltage regulator set for flooded-cell batteries will probably damage your gel-cells in the long run as its charging voltage is set too high. > > The other thing to consider is that charging voltages need to be adjusted for battery temperature if you are using a sealed battery. Flooded cell batteries can be abused through overcharging without damage more than can sealed batteries. > > Have I confused everyone enough yet? > > -- > Brian Lloyd 6501 Red Hook Plaza > brianl(at)lloyd.com Suite 201 > http://www.lloyd.com St. Thomas, VI 00802 > +1.340.998.9447 (voice) +1.360.838.9669 (fax) > > There is a time to laud one's country and a time to protest. > A good citizen is prepared to do either as the need arises. > > ________________________________________________________________________________
From: "Bob Miller" <drmiller(at)cvillepsychology.net>
Subject: Jabiru Alternator Output
Date: Apr 28, 2004
My Jabiru manual says the alternator output is "14.2 VDA at 3000 RPM" and "10 amps Continuous". Does this mean that a maximum output of 14.2 amps is achieved at 3000 RPM, and that output will never be below 10 amps at any operating RPM? Or, what...? Thanks, Bob Miller ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: Trim speed control
Date: Apr 28, 2004
The post below with the link is from Bob N back in 2001 from the archives. The link no longer works and that is why I posted the note. Where is the schematic now? Jim ----- Original Message ----- From: "Jeffrey W. Skiba" <jskiba(at)icosa.net> Subject: RE: AeroElectric-List: Trim speed control > > Jim, > > I can not view your schematic, is the address below correct ? > > Thanks > Jeff. > > --> > > I would like to have two speeds to run my Mac servo on my elevator trim tab. > I plan to use the Matronics Governor to allow two sticks to be wired > together and to control the trim speed. > A search of the archives came up with this post from Bob N. However,the link > no longer works. Does anyone know of schematic for the above need? In > particular, I like the flap position controlled switch. Thanks, Jim HRII > > I've published a schematic for a trim speed regulator > installation at: > > http://209.134.106.21/articles/trim/trim4.pdf > > The speed control switch could be panel mounted -OR- > a microswitch on the flap mechanism to switch to low > speed ops when flaps are fully retracted. > > I'm modifying the dimmer boards that B&C uses in > the DIM series lighting controllers to accept potentiometers > right on the board . . . this will allow the full range > of dimmer assemblies to be used as adjustable, constant > voltage sources for trim speed, CD players, etc. > > Bob . . . > > ________________________________________________________________________________
Date: Apr 28, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Jabiru Alternator Output
Bob Miller wrote: > My Jabiru manual says the alternator output is "14.2 VDA at 3000 RPM" > and "10 amps Continuous". Does this mean that a maximum output of > 14.2 amps is achieved at 3000 RPM, and that output will never be > below 10 amps at any operating RPM? Or, what...? It means that the alternator will put out 14.2V at 3000 RPM. It means you should never put a continuous load on the alternator that exceeds 10A. That doesn't mean it can source 10A at low RPM, only that continuous current drain of greater than 10A could damage the alternator. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: Trim speed control
Date: Apr 28, 2004
Charlie, I plan on using the Infinity grips, they are similar to what I used in the Navy. So, I'm stuck with the extra wiring and relays. I really don't consider two people trying to trim the aircraft much of a worry. As long as you have a positive change of "pilot flying", there should be only one hand on a stick at a time. Worse case, if I am attempting to trim and nothing is happening or it is going the wrong way, I can just shake the stick and remind the backseater who has the airplane. Although wiring the aircraft with the two switches is possibly safer, I don't think I want to reach down somewhere to flip two switches every I take control or give up control of the aircraft. Jim ----- Original Message ----- From: "Charlie Kuss" <chaskuss(at)bellsouth.net> Subject: Re: AeroElectric-List: Trim speed control > > Jim > Whose stick grips are you planning on using? If you use the new RAC 305 or 307 grips, you can eliminate the need for relays. The hat switch used in these grips is rated at 15 amps. Typical current through the hat switch for the servos is only 0.5 amp. This reduces wiring complexity as you then only need a (less expensive) speed controller for your trim servos. I looked into the Mac controller, but I do not like the idea that this system allows for "first come, first serve" control of the flaps and trim servos. I prefer to use a 3 position toggle switch to control who's stick grip is "live" at any time. > This method has the advantage of giving the pilot positive control over who is controlling the flaps and trim at any time. The third position (OFF) allows the flaps and trim to be disabled if need be. I can email you a copy of my flap wiring schematic if you care to see it. > Charlie Kuss > > > > >I would like to have two speeds to run my Mac servo on my elevator trim tab. I plan to use the Matronics Governor to allow two sticks to be wired together and to control the trim speed. > >A search of the archives came up with this post from Bob N. > >However,the link no longer works. Does anyone know of schematic for the above need? In particular, I like the flap position controlled switch. > >Thanks, > >Jim > >HRII > > > > I've published a schematic for a trim speed regulator > > installation at: > > > > http://209.134.106.21/articles/trim/trim4.pdf > > > > The speed control switch could be panel mounted -OR- > > a microswitch on the flap mechanism to switch to low > > speed ops when flaps are fully retracted. > > > > I'm modifying the dimmer boards that B&C uses in > > the DIM series lighting controllers to accept potentiometers > > right on the board . . . this will allow the full range > > of dimmer assemblies to be used as adjustable, constant > > voltage sources for trim speed, CD players, etc. > > > > Bob . . . > > > > > > ________________________________________________________________________________
Date: Apr 28, 2004
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: Wire labels
This is a good suggestion, but everyone would have better luck finding it if they used the correct name "Permasleeve". It took me about 10 minutes to discover this detail... Dick Tasker David Schaefer wrote: > >You can buy expensive labelers, but I found the best solution for me was to >use the heat shrink wire labels for a Brady labeler and just write on them >with indelible pen. When you shrink them down, the writing shrinks down >nicely and it's an easy solution. Look for Brady labelers on the web and >their Permashrink labels. Get the smallest and they will shrink down to 22 >gage. > >David Schaefer >RV6A Finishing > > > ________________________________________________________________________________
Date: Apr 28, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: Kroy 3000 pricing
John, How is the 250 better than the 300? I have a computer at my shop, so spending $140-150 for the 300 appeals to me. I intend to print directly onto the heat shrink. Do you have to use Kroy's heat shrink with the 300? Charlie > >Hi Charlie - > >If one is going to go for the more expensive and probably the easiest way >to get labelling on to wires, I'd look at the Kroy 2500. It can do wire >wraps that are designed for the printer and are fairly well indestructible >when applied to the wire. If you want to go the shrink tubing way, it also >has the ability to print on several sizes of tubing. Of course, you have >to use the cartridges designed for the 2500. If you have no need for the >machine after you are finished wiring - sell it on eBay. > >The 2500 runs about $250 - 280 for a new one or a good used one. The >problem is that Kroy quit making them and are very late getting the >replacement (the 5100) to market. Thus, the used ones are going for about >the price of what they were new. One source told me that the 5100 will be >in their hands around the 1st of June; which is too late for us. So, we >bought a refurbed 2500 from him with the promise to take it back for >almost the same price if we want to get the 5100 when it arrives. > >Check: >http://members.tripod.com/~HANOVER_TECHNICAL/kroy11.html Ask for Don >Lovett if you call the 800 number. > >http://www.labelpal.com/k2500.html another source and descriptions. > >http://www.ptouchlabels.com/store/comersus_listCategoriesAndProducts.asp?idCategory=79 > Good prices on label cartridges and the ones for the 2500 will also work >for the 5100. These guys also carry the printers. > >http://www.kroy.com/industrial/5100spec.asp (5100 specs). > >I've check eBay for some time and there have been no 2500 available for >quite some time. > >Hope this helps, > >John > >> Someone recently mentioned using the Kroy K-3000-PC shrink tube printer >> on the list. I'm curious as to what members who own this piece of >> equipment paid for it and where they purchased it? I'd also like >> comments as to your opinion of it's usefulness. > > ________________________________________________________________________________
Date: Apr 28, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: Trim speed control
Jim What is your plan of action if a button should stick on either grip? Pull the breaker or fuse? Charlie > >Charlie, >I plan on using the Infinity grips, they are similar to what I used in the >Navy. So, I'm stuck with the extra wiring and relays. I really don't >consider two people trying to trim the aircraft much of a worry. As long as >you have a positive change of "pilot flying", there should be only one hand >on a stick at a time. Worse case, if I am attempting to trim and nothing is >happening or it is going the wrong way, I can just shake the stick and >remind the backseater who has the airplane. >Although wiring the aircraft with the two switches is possibly safer, I >don't think I want to reach down somewhere to flip two switches every I take >control or give up control of the aircraft. >Jim >----- Original Message ----- >From: "Charlie Kuss" <chaskuss(at)bellsouth.net> >To: >Subject: Re: AeroElectric-List: Trim speed control > > > >> >> Jim >> Whose stick grips are you planning on using? If you use the new RAC 305 >or 307 grips, you can eliminate the need for relays. The hat switch used in >these grips is rated at 15 amps. Typical current through the hat switch for >the servos is only 0.5 amp. This reduces wiring complexity as you then only >need a (less expensive) speed controller for your trim servos. I looked into >the Mac controller, but I do not like the idea that this system allows for >"first come, first serve" control of the flaps and trim servos. I prefer to >use a 3 position toggle switch to control who's stick grip is "live" at any >time. >> This method has the advantage of giving the pilot positive control over >who is controlling the flaps and trim at any time. The third position (OFF) >allows the flaps and trim to be disabled if need be. I can email you a copy >of my flap wiring schematic if you care to see it. >> Charlie Kuss >> > >> > >> >I would like to have two speeds to run my Mac servo on my elevator trim >tab. I plan to use the Matronics Governor to allow two sticks to be wired >together and to control the trim speed. >> >A search of the archives came up with this post from Bob N. >> >However,the link no longer works. Does anyone know of schematic for the >above need? In particular, I like the flap position controlled switch. >> >Thanks, >> >Jim >> >HRII >> > >> > I've published a schematic for a trim speed regulator >> > installation at: >> > >> > http://209.134.106.21/articles/trim/trim4.pdf >> > >> > The speed control switch could be panel mounted -OR- >> > a microswitch on the flap mechanism to switch to low >> > speed ops when flaps are fully retracted. >> > >> > I'm modifying the dimmer boards that B&C uses in >> > the DIM series lighting controllers to accept potentiometers >> > right on the board . . . this will allow the full range >> > of dimmer assemblies to be used as adjustable, constant >> > voltage sources for trim speed, CD players, etc. >> > >> > Bob . . . >> > >> > >> >> > > ________________________________________________________________________________
From: ALWAYSPDG(at)aol.com
Date: Apr 28, 2004
Subject: Re: Kroy 3000 pricing & 2500
I found another Internet retailer to look at for pricing on the Kroy products. I just purchased the Kroy 2500 for $259.00 no tax, free shipping, and $20.00 instant discount off my order. Just thought this might help for those of you looking to purchase a Kroy product. Mike https://wx9.registeredsite.com/user879142/store/comersus_listCategoriesAndProd ucts.asp?idCategory=14 ________________________________________________________________________________
From: <scott_m_richardson(at)sbcglobal.net>
Subject: Re: Cold Cathode Fluorescent Lights
Date: Apr 28, 2004
A source for larger sheets of EL lighting is: http://www.luminousfilm.com/ They are an OEM for E-Lite ( http://www.e-lite.com/ ) and will sell you EL lighting sheet in a large variety of sizes and two colors. You can have them add the power connectors or crimp them on yourself. I haven't bought any from these guys yet but am planning on using their stuff to illuminate my reverse engraved panel overlay. The strips can also be used for glareshield lighting. Scott ________________________________________________________________________________
From: "McFarland, Randy" <Randy.McFarland(at)novellus.com>
Subject: Odyssey Batteries on eBay
Date: Apr 28, 2004
Anybody using the metal jacketed 680 in the Vans battery box? Fits OK? Any reason to use the MJ over the regular 680? Thx Randy 7A FWF -----Original Message----- From: Scott & Leere' Aldrich [mailto:flynski(at)mwutah.com] Subject: AeroElectric-List: Odyssey Batteries on eBay If looking for the Odyssey you probably can't beat Odyssey World on eBay. Just put Odyssey Battery in the search and you will find them. PC680's for $53 buy it now. Scott ________________________________________________________________________________
From: "Ron Triano" <rondefly(at)rtriano.com>
Subject: Kroy 3000 pricing & 2500
Date: Apr 28, 2004
.html -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of ALWAYSPDG(at)aol.com Subject: Re: AeroElectric-List: Kroy 3000 pricing & 2500 I found another Internet retailer to look at for pricing on the Kroy products. I just purchased the Kroy 2500 for $259.00 no tax, free shipping, and $20.00 instant discount off my order. Just thought this might help for those of you looking to purchase a Kroy product. Mike https://wx9.registeredsite.com/user879142/store/comersus_listCategoriesAndPr od ucts.asp?idCategory=14 [rondefly] Way to expensive, I could purchase about 14 years of 8.5X11 media, print the labels on my computer which stick into the shrink wrap quite easy, since I am using shrink wrap anyway for strain purposes. Ron Triano ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Odyssey Batteries on eBay
Date: Apr 28, 2004
The MJ generally costs a bit more than the plain 680, the metal jacket might make it tougher to place in the RV battery box. I can see no reason to use the MJ version unless perhaps you to not plan a battery box. Ed Ed Anderson RV-6A N494BW Rotary Powered Matthews, NC ----- Original Message ----- From: "McFarland, Randy" <Randy.McFarland(at)novellus.com> Subject: RE: AeroElectric-List: Odyssey Batteries on eBay > > Anybody using the metal jacketed 680 in the Vans battery box? Fits OK? Any > reason to use the MJ over the regular 680? > Thx > Randy > 7A FWF > > -----Original Message----- > From: Scott & Leere' Aldrich [mailto:flynski(at)mwutah.com] > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Odyssey Batteries on eBay > > > > > If looking for the Odyssey you probably can't beat Odyssey World on eBay. > Just put Odyssey Battery in the search and you will find them. PC680's for > $53 buy it now. > > Scott > > ________________________________________________________________________________
From: "GT" <Gilles.Thesee@ac-grenoble.fr>
Subject: Some Data on the Rotax regulator
Date: Apr 28, 2004
Hi Bob and all, My friend Jerome Delamare is completing a thermal survey of the Rotax rectifier/regulator and a possible replacement, the Schicke GR 4. Jerome is a reasercher at the Institut National Polytechnique de Grenoble (France) The final report is still to come, but here is an excerpt of a recent message he posted on a French homebuilder list. He agreed to let me make a quick translation of the relevant text for the Aeroelectric Connection. I'd be glad to forward him any questions regarding his study. Feel free to correct my English. Regards, Gilles Translation : "When I read the Rotax documentation I nearly had a fit. It specifies the ambient maximum temperature is 90=B0C. Even without any measurements this seemed doubtful. Since that we have characterized the regulator. I lack time to write a full report at the moment but here is a short abstract. - At nominal output, ie at 240 W, the regulator dissipates 80 W (actually measured) - Thermal resistance between the regulator heat sink and and the ambient atmosphere, measured at sea level, is 2=B0C/W. - In a simplified way, one can add a series thermal resistance of 0,3=B0C/W to obtain the junction temperature. - Junction temperature must not exceed 125=B0C Conclusion : in order to work at nominal output the ambient temperature at sea level must not exceed : 125 - 80*(2+ 0,3) - 59=B0C Even in Siberia the thing may toast if used at nominal output ! Many among you may think "mine never toasted". Two reasons : - Many use but one tenth of the nominal power advertised by ROTAX. - It takes 45 min for the regulator to reach it's max temperature (thermal time constant on the order of 15 min) With a PC type fan, the regulator heat sink thermal resistance drops to about 0,5=B0C/W. At sea level and nominal output, the ambiant temprerature should stay below : 125-80*(0,5+0,3) + 61=B0C You'll get out of the airplane before that limit !" Original French text : ***************************************************************************************** "En lisant la doc Rotax il y a quelques temps, j'ai failli prendre une attaque. On y lit que la temp=E9rature ambiante max est de 90=B0C. Sans mesures, =E7a semblait d=E9j=E0 peut cr=E9dible. Depuis, nous avons caract=E9ris=E9 le r=E9gulateur. Je n'ai pas le temps de tout r=E9diger en ce moment mais voici un r=E9sum=E9 : - A la puissance nominale, c'est-=E0-dire 240W, le r=E9gulateur dissipe 80W (mesur=E9). - La r=E9sistance thermique entre le radiateur du r=E9gulateur et l'ambiante, mesur=E9e au niveau de la mer, est de 2=B0C/W. - En simplifiant un peu, on peut rajouter en s=E9rie une r=E9sistance thermique de 0,3=B0C/W pour obtenir la temp=E9rature de jonction. - La temp=E9rature de jonction ne doit pas d=E9passer 125=B0C Conclusion, pour pouvoir fonctionner au nominal, au niveau de la mer, la temp=E9rature ambiante ne doit pas d=E9passer : 125 - 80*(2+ 0,3) - 59=B0C M=EAme en Sib=E9rie le bidule risque de cramer si vous l'utilisez =E0 son r=E9gime nominal ! Beaucoup d'entre vous doivent se dire : =AB le mien n'a jamais cram=E9 ! =BB. Deux raisons =E0 cela : - Beaucoup ne consomment que le dixi=E8me de la puissance nominale annonc=E9e par ROTAX. - Il faut 45 min pour que le r=E9gulateur atteigne sa temp=E9rature max (constante de temps thermique d'environ 15 min). Avec un ventilateur de PC, la r=E9sistance thermique du radiateur du r=E9gulateur tombe =E0 environ 0,5=B0C/W. Au niveau de la mer et au r=E9gime nominal, la temp=E9rature ambiante ne doit pas d=E9passer : 125-80*(0,5+0,3) + 61=B0C Vous serez descendu de l'avion avant !" [...] ________________________________________________________________________________
From: "GT" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Some Data on the Rotax regulator
Date: Apr 28, 2004
Hi all, It seems the temperature symbols didn't get through correctly in the previous message. All the temperatures are in degrees C. Corrected (hopefully) text below Regards, Gilles > Hi Bob and all, > > My friend Jerome Delamare is completing a thermal survey of the Rotax rectifier/regulator and a possible replacement, the Schicke GR 4. > Jerome is a reasercher at the Institut National Polytechnique de Grenoble (France) > The final report is still to come, but here is an excerpt of a recent message he posted on a French homebuilder list. > He agreed to let me make a quick translation of the relevant text for the Aeroelectric Connection. > > I'd be glad to forward him any questions regarding his study. > Feel free to correct my English. > Regards, > > Gilles > > Translation : > > "When I read the Rotax documentation I nearly had a fit. It specifies the ambient maximum temperature is 90 degrees C. Even without any measurements this seemed doubtful. > > Since that we have characterized the regulator. I lack time to write a full report at the moment but here is a short abstract. > > - At nominal output, ie at 240 W, the regulator dissipates 80 W (actually measured) > - Thermal resistance between the regulator heat sink and and the ambient atmosphere, measured at sea level, is 2 degrees C/W. > - In a simplified way, one can add a series thermal resistance of 0,3 degrees C/W to obtain the junction temperature. > - Junction temperature must not exceed 125 degrees C > > Conclusion : in order to work at nominal output the ambient temperature at sea level must not exceed : > > 125 - 80*(2+ 0,3) = - 59 degrees C > > Even in Siberia the thing may toast if used at nominal output ! > > Many among you may think "mine never toasted". Two reasons : > - Many use but one tenth of the nominal power advertised by ROTAX. > - It takes 45 min for the regulator to reach it's max temperature (thermal time constant on the order of 15 min) > > With a PC type fan, the regulator heat sink thermal resistance drops to about 0,5 degrees C/W. At sea level and nominal output, the ambiant temprerature should stay below : > 125-80*(0,5+0,3) = + 61 degrees C > > You'll get out of the airplane before that limit !" > ________________________________________________________________________________
From: "Ron Triano" <rondefly(at)rtriano.com>
Subject: Cosel power supply
Date: Apr 28, 2004
Hi, A few weeks ago Bob talked about AC to DC power supply's that were a great buy. The name was Cosel and the price was right. I ordered one and just got it, however there are no directions with it and it has some ID marks on the terminals I don't understand. Maybe someone can help. They are as follows. +V +S +V -V -V-S FG AC(L) AC(N) On top of this set of terminals there seams to be an V.ADJ which I think is the way to adjust the voltage. Thankyou in advance Ron Triano http://bld01.ipowerweb.com/contentmanagement/websites/rtrianoc/page2.html ________________________________________________________________________________
Date: Apr 28, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Capacitive fuel probe errors?
Terry Watson wrote: > > Just to be clear here, I am NOT the one that said "Use floats - they can't > tell the difference". The capacitive sensors that Van's sells are said to > have the advantage of more accuracy and an earlier indication of fuel level > as a full tank gets used. If you want accuracy, you use a fuel totalizer. The fuel gauges are your sanity check. A fuel gauge will tell you if your fuel is leaking away whereas a totalizer won't. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 28, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Cosel power supply
Ron; See embedded comments Bob McC Ron Triano wrote: > >Hi, A few weeks ago Bob talked about AC to DC power supply's that were a >great buy. The name was Cosel and the price was right. I ordered one and >just got it, however there are no directions with it and it has some ID >marks on the terminals I don't understand. Maybe someone can help. They are >as follows. > >+V +S Positive voltage sense (not normally used) >+V Positive voltage output terminal (equivalent to battery positive) >-V Negative voltage output terminal (equivalent to battery negative) >-V-S Negative voltage sense (not normally used) >FG System ground (the ground pin in your hydro line cord) >AC(L) AC power Line (the live wire in your hydro line cord) >AC(N) AC power Neutral (the neutral wire in your hydro line cord) > >On top of this set of terminals there seams to be an V.ADJ which I think is >the way to adjust the voltage. That is correct. The specifications say the voltage is adjustable from about 10.8 to about 13.2 volts but in practice most of these supplies will be able to reach about 14.2 volts. > > >Thank you in advance > >Ron Triano > > > ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: Cosel power supply
Date: Apr 28, 2004
>Hi, A few weeks ago Bob talked about AC to DC power supply's that were a >great buy. The name was Cosel and the price was right. I ordered one and >just got it, however there are no directions with it and it has some ID >marks on the terminals I don't understand. Maybe someone can help. They are >as follows. +V+S This is a sense lead (more below) +V Positive Voltage Out (fat black wire) -V Negative Voltage Out (fat red wire) -V-S This is a sense lead (more below) FG AC (Wall) Ground. Green wire. AC(L) AC (Wall) Line, Hot, Black wire AC(N) AC (Wall) Neutral, White wire >On top of this set of terminals there seams to be an V.ADJ which I think is the way to adjust the voltage. Yes. See below. Here's the deal on the sense leads. Let's say you have the power supply cranked up and it's putting out a lot of current. Now the power supply does not know how long your wires are. So if the power supply is adjusted to 12V, you might be getting only 9V at the end of a long run of wire because of the resistance of the wire. Not good. So the power supply uses two more leads (these can be a very small wires since they carry almost zero current) that measure the voltage at the far end of the wires and adjust the power supply so that it delivers enough voltage to deliver the right voltage at the far end of the wires. Cool eh? Caveats: Often the power supply will do strange things if the sense leads are not connected. After all, the supply is cranking its dear little heart out to try to get the sense leads to the requested voltage. So for non-critical purposes and short, fat, power leads, just jumper the sense leads to the V+ leads they are associated with. Also--The ground may or may not be connected to the negative lead. It usually says on the box. For most purposes this will not matter. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net Teamwork: " A lot of people doing exactly what I say." (Marketing exec., Citrix Corp.) ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: Capacitive fuel probe errors?
Date: Apr 28, 2004
Capacitive sensors are a neat way of measuring fuel levels. The problem with different fuels is that they have different dielectric constants; that is, a capacitor is two plates separated by something, and that something has its own characteristics. But Holy Mackerel Batman, it shouldn't take a rocket scientist to whip up a device to obviate this infortuity! Simply have another tiny reference circuit that is a capacitive fuel sensor that is always submerged. The rest is simple for a rocket scientist. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "When dealing with the enemy, it helps if he thinks you're a little bit crazy." --Gen. Curtis LeMay ________________________________________________________________________________
Date: Apr 28, 2004
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: Cosel power supply
This is almost 100% correct. The sense terminals must be connected to the appropriate output terminals (there may be jumpers installed already). This is to allow remote sensing of the regulated voltage. If the supply is located far from the equipment that uses the power, one can run four wires to the use point and connect the sense inputs to the power outputs at the use point. That eliminates any voltage drops in the voltage output lines - i.e. the power supply regulates the voltage measured at the use point rather than at the power supply terminals. This is why the power supply can be adjusted to significantly higher than the nameplate rating - to allow for the case where there is significant voltage drop between the supply and the equipment using the power. The above may be much more than you want to know. If so, just read the below statement. :-) In your case, that is probably unnecessary so they should be connected at the power supply (positive sense to positive output and negative sense to negative output). Dick Tasker, RV9A #90573 Robert McCallum wrote: > >Ron; >See embedded comments > >Bob McC > >Ron Triano wrote: > > > >> >>Hi, A few weeks ago Bob talked about AC to DC power supply's that were a >>great buy. The name was Cosel and the price was right. I ordered one and >>just got it, however there are no directions with it and it has some ID >>marks on the terminals I don't understand. Maybe someone can help. They are >>as follows. >> >>+V +S Positive voltage sense (not normally used) >>+V Positive voltage output terminal (equivalent to battery positive) >>-V Negative voltage output terminal (equivalent to battery negative) >>-V-S Negative voltage sense (not normally used) >>FG System ground (the ground pin in your hydro line cord) >>AC(L) AC power Line (the live wire in your hydro line cord) >>AC(N) AC power Neutral (the neutral wire in your hydro line cord) >> >>On top of this set of terminals there seams to be an V.ADJ which I think is >>the way to adjust the voltage. That is correct. The specifications say the voltage is adjustable from about 10.8 to about 13.2 volts but in practice most of these supplies will be able to reach about 14.2 volts. >> >> >>Thank you in advance >> >>Ron Triano >> >> >> >> >> > > > > ________________________________________________________________________________
Subject: Re: Cosel power supply
From: John Schroeder <jschroeder(at)perigee.net>
Date: Apr 28, 2004
Check the guy's web site. I believe there is a picture of the terminals and a listing of what they all mean. John > The name was Cosel and the price was right. I ordered one and > just got it, however there are no directions with it and it has some ID > marks on the terminals I don't understand. ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Capacitive fuel probe errors?
Date: Apr 28, 2004
Brian, Good to see you back on one of Matt's lists. I see you moved. Must be an interesting story there. The Blue Mountain EFIS/one that I am installing has both the capacitive fuel level sensors and a fuel totalizer that uses the fuel flow to keep track of the fuel burn rate and fuel onboard. From the manual, "As you fly, this number (fuel onboard) will be updated to show the current computed fuel level. This number should substantially agree with what is shown on your fuel level sensors but is not a measurement of the fuel level sensors. The number shown as fuel onboard is calculated based upon the initial fuel entered and the fuel used as read from the calibrated fuel flow sensor(s)." Terry RV-8A wiring Seattle Terry Watson wrote: > > Just to be clear here, I am NOT the one that said "Use floats - they can't > tell the difference". The capacitive sensors that Van's sells are said to > have the advantage of more accuracy and an earlier indication of fuel level > as a full tank gets used. If you want accuracy, you use a fuel totalizer. The fuel gauges are your sanity check. A fuel gauge will tell you if your fuel is leaking away whereas a totalizer won't. ________________________________________________________________________________
Date: Apr 28, 2004
Subject: Re: Kroy 3000 pricing
From: John Schroeder <jschroeder(at)perigee.net>
Charlie - I don't know if you have to use Kroy's shrink tubing with the 300 or not. Kroy's website should have the info. You could also check the suppliers' sites and see if they have a specific cartridge for the 300. Most of these type of machines have proprietary stuff - witness Inkjet printers!! With the 2500, I can choose what I want to use each time I set a wire - label or tubing. Both cartridges are there and can be changed very quickly. As for the 300 vs. the 2500, I chose the 2500 because I do not want to have a computer in the shop where the dust from sanding and other stuff can get into the drives. Also, the 2500 is self contained and does not need a cord. While wiring in the fuselage or elsewhere, I want to be able to cut a wire, put a label on, or a piece of lettered shrink tubing, strip it and put a pin or connector on. Less chance for trying to remember which 6 or 7 wires in that AMP CPC are for what. I hope this helps. Cheers, JOhn ________________________________________________________________________________
From: "Ron Triano" <rondefly(at)rtriano.com>
Subject: RE: Cosel power supply
Date: Apr 28, 2004
Thanks to both of you that answered. Did not want to blow it up before using it. Ron Triano http://bld01.ipowerweb.com/contentmanagement/websites/rtrianoc/page2.html -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Eric M. Jones Subject: AeroElectric-List: RE: Cosel power supply >Hi, A few weeks ago Bob talked about AC to DC power supply's that were a >great buy. The name was Cosel and the price was right. I ordered one and >just got it, however there are no directions with it and it has some ID >marks on the terminals I don't understand. Maybe someone can help. They are >as follows. +V+S This is a sense lead (more below) +V Positive Voltage Out (fat black wire) -V Negative Voltage Out (fat red wire) -V-S This is a sense lead (more below) FG AC (Wall) Ground. Green wire. AC(L) AC (Wall) Line, Hot, Black wire AC(N) AC (Wall) Neutral, White wire >On top of this set of terminals there seams to be an V.ADJ which I think is the way to adjust the voltage. Yes. See below. Here's the deal on the sense leads. Let's say you have the power supply cranked up and it's putting out a lot of current. Now the power supply does not know how long your wires are. So if the power supply is adjusted to 12V, you might be getting only 9V at the end of a long run of wire because of the resistance of the wire. Not good. So the power supply uses two more leads (these can be a very small wires since they carry almost zero current) that measure the voltage at the far end of the wires and adjust the power supply so that it delivers enough voltage to deliver the right voltage at the far end of the wires. Cool eh? Caveats: Often the power supply will do strange things if the sense leads are not connected. After all, the supply is cranking its dear little heart out to try to get the sense leads to the requested voltage. So for non-critical purposes and short, fat, power leads, just jumper the sense leads to the V+ leads they are associated with. Also--The ground may or may not be connected to the negative lead. It usually says on the box. For most purposes this will not matter. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net Teamwork: " A lot of people doing exactly what I say." (Marketing exec., Citrix Corp.) ________________________________________________________________________________
Date: Apr 28, 2004
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: ND alternator terminals
I have an ND 70 amp (yes, internally regulated) alternator. I machined up a V-belt pulley ~5" diameter to slow the brute down from 10k revs to get it to live longer and more reliably (?). The "B" terminal is clear (it's the big meaty one), but there are three other terminals in a "T" arrangement. One will be field, one ground, but which is which, and what is the third one? Thanks Neil ________________________________________________________________________________
Date: Apr 28, 2004
From: Rick Girard <fly.ez(at)verizon.net>
Subject: Re: Rotax alternator configuration
WIth the mention of substituting a John Deere regulator for the Ducati unit, I will assume my hunch that the Rotax uses a dynamo to generate electricity is correct. If that is the case why not look at a Harley Davidson regulator as a possible replacement? They handle up to 35 amps and can be bought for around $60. Rick Girard ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: RE: Cosel power supply
Date: Apr 28, 2004
Oops-- +V Positive Voltage Out (fat red wire ) -V Negative Voltage Out (fat black wire) -V-S This is a sense lead (more below) Target fixation maybe, Eric ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: Trim speed control
Date: Apr 28, 2004
Well you got me there. Perhaps a normally closed switch with an emergency position of open would solve that emergency. That way the switch on the panel never gets used except for a runaway. What do you think? Jim ----- Original Message ----- From: "Charlie Kuss" <chaskuss(at)bellsouth.net> Subject: Re: AeroElectric-List: Trim speed control > > Jim > What is your plan of action if a button should stick on either grip? Pull the breaker or fuse? > Charlie > > > > >Charlie, > >I plan on using the Infinity grips, they are similar to what I used in the > >Navy. So, I'm stuck with the extra wiring and relays. I really don't > >consider two people trying to trim the aircraft much of a worry. As long as > >you have a positive change of "pilot flying", there should be only one hand > >on a stick at a time. Worse case, if I am attempting to trim and nothing is > >happening or it is going the wrong way, I can just shake the stick and > >remind the backseater who has the airplane. > >Although wiring the aircraft with the two switches is possibly safer, I > >don't think I want to reach down somewhere to flip two switches every I take > >control or give up control of the aircraft. > >Jim > >----- Original Message ----- > >From: "Charlie Kuss" <chaskuss(at)bellsouth.net> > >To: > >Subject: Re: AeroElectric-List: Trim speed control > > > > > > > >> > >> Jim > >> Whose stick grips are you planning on using? If you use the new RAC 305 > >or 307 grips, you can eliminate the need for relays. The hat switch used in > >these grips is rated at 15 amps. Typical current through the hat switch for > >the servos is only 0.5 amp. This reduces wiring complexity as you then only > >need a (less expensive) speed controller for your trim servos. I looked into > >the Mac controller, but I do not like the idea that this system allows for > >"first come, first serve" control of the flaps and trim servos. I prefer to > >use a 3 position toggle switch to control who's stick grip is "live" at any > >time. > >> This method has the advantage of giving the pilot positive control over > >who is controlling the flaps and trim at any time. The third position (OFF) > >allows the flaps and trim to be disabled if need be. I can email you a copy > >of my flap wiring schematic if you care to see it. > >> Charlie Kuss > >> > > > >> > > >> >I would like to have two speeds to run my Mac servo on my elevator trim > >tab. I plan to use the Matronics Governor to allow two sticks to be wired > >together and to control the trim speed. > >> >A search of the archives came up with this post from Bob N. > >> >However,the link no longer works. Does anyone know of schematic for the > >above need? In particular, I like the flap position controlled switch. > >> >Thanks, > >> >Jim > >> >HRII > >> > > >> > I've published a schematic for a trim speed regulator > >> > installation at: > >> > > >> > http://209.134.106.21/articles/trim/trim4.pdf > >> > > >> > The speed control switch could be panel mounted -OR- > >> > a microswitch on the flap mechanism to switch to low > >> > speed ops when flaps are fully retracted. > >> > > >> > I'm modifying the dimmer boards that B&C uses in > >> > the DIM series lighting controllers to accept potentiometers > >> > right on the board . . . this will allow the full range > >> > of dimmer assemblies to be used as adjustable, constant > >> > voltage sources for trim speed, CD players, etc. > >> > > >> > Bob . . . > >> > > >> > > >> > >> > > > > > > ________________________________________________________________________________
From: "Ron Triano" <rondefly(at)rtriano.com>
Subject: ND alternator terminals
Date: Apr 28, 2004
This page may help you id the terminals. http://www.mrreman.com/downloadsgateway/TECH/MRTSB-TECH-006.htm Ron Triano http://bld01.ipowerweb.com/contentmanagement/websites/rtrianoc/page2.html -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Neil Clayton Subject: AeroElectric-List: ND alternator terminals I have an ND 70 amp (yes, internally regulated) alternator. I machined up a V-belt pulley ~5" diameter to slow the brute down from 10k revs to get it to live longer and more reliably (?). The "B" terminal is clear (it's the big meaty one), but there are three other terminals in a "T" arrangement. One will be field, one ground, but which is which, and what is the third one? Thanks Neil ________________________________________________________________________________
Date: Apr 28, 2004
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: Trim speed control
Yes, that would work. Charlie > >Well you got me there. Perhaps a normally closed switch with an emergency >position of open would solve that emergency. That way the switch on the >panel never gets used except for a runaway. What do you think? >Jim >----- Original Message ----- >From: "Charlie Kuss" <chaskuss(at)bellsouth.net> >To: >Subject: Re: AeroElectric-List: Trim speed control > > > >> >> Jim >> What is your plan of action if a button should stick on either grip? Pull >the breaker or fuse? >> Charlie >> > >> > >> >Charlie, >> >I plan on using the Infinity grips, they are similar to what I used in >the >> >Navy. So, I'm stuck with the extra wiring and relays. I really don't >> >consider two people trying to trim the aircraft much of a worry. As long >as >> >you have a positive change of "pilot flying", there should be only one >hand >> >on a stick at a time. Worse case, if I am attempting to trim and nothing >is >> >happening or it is going the wrong way, I can just shake the stick and >> >remind the backseater who has the airplane. >> >Although wiring the aircraft with the two switches is possibly safer, I >> >don't think I want to reach down somewhere to flip two switches every I >take >> >control or give up control of the aircraft. >> >Jim >> >----- Original Message ----- >> >From: "Charlie Kuss" <chaskuss(at)bellsouth.net> >> >To: >> >Subject: Re: AeroElectric-List: Trim speed control >> > >> > >> > >> >> >> >> Jim >> >> Whose stick grips are you planning on using? If you use the new RAC >305 >> >or 307 grips, you can eliminate the need for relays. The hat switch used >in >> >these grips is rated at 15 amps. Typical current through the hat switch >for >> >the servos is only 0.5 amp. This reduces wiring complexity as you then >only >> >need a (less expensive) speed controller for your trim servos. I looked >into >> >the Mac controller, but I do not like the idea that this system allows >for >> >"first come, first serve" control of the flaps and trim servos. I prefer >to >> >use a 3 position toggle switch to control who's stick grip is "live" at >any >> >time. >> >> This method has the advantage of giving the pilot positive control >over >> >who is controlling the flaps and trim at any time. The third position >(OFF) >> >allows the flaps and trim to be disabled if need be. I can email you a >copy >> >of my flap wiring schematic if you care to see it. >> >> Charlie Kuss >> >> >> > >> >> > >> >> >I would like to have two speeds to run my Mac servo on my elevator >trim >> >tab. I plan to use the Matronics Governor to allow two sticks to be >wired >> >together and to control the trim speed. >> >> >A search of the archives came up with this post from Bob N. >> >> >However,the link no longer works. Does anyone know of schematic for >the >> >above need? In particular, I like the flap position controlled switch. >> >> >Thanks, >> >> >Jim >> >> >HRII >> >> > >> >> > I've published a schematic for a trim speed regulator >> >> > installation at: >> >> > >> >> > http://209.134.106.21/articles/trim/trim4.pdf >> >> > >> >> > The speed control switch could be panel mounted -OR- >> >> > a microswitch on the flap mechanism to switch to low >> >> > speed ops when flaps are fully retracted. >> >> > >> >> > I'm modifying the dimmer boards that B&C uses in >> >> > the DIM series lighting controllers to accept potentiometers >> >> > right on the board . . . this will allow the full range >> >> > of dimmer assemblies to be used as adjustable, constant >> >> > voltage sources for trim speed, CD players, etc. >> >> > >> >> > Bob . . . >> >> > >> >> > >> >> >> >> >> > >> > >> >> > > ________________________________________________________________________________
Date: Apr 28, 2004
From: "hausding, sid" <sidh(at)charter.net>
Subject: Rotax regulator
Have Bob Robertson, a Canadian Rotax dealer and repairperson, make a few comments here: there is a known failure, or lack of longevity, in the stock Rotax supplied, or Ducati regulator as shipped with the older models....... not sure about the later (BlueHeads) models of the 582. Bob can be reached at "Light Engines Service Ltd.", in St. Albert, Alberta, Canada, at aerocon1(at)telusplanet.net. He has joined in on the Avid and Kitfox (probably others) forums with great experience and good advice many times............ most of us actually carry a spare regulator knowing that eventually the stocker is going to weaken, or fail. Sid Alpena, Michigan N204S ------------------------ My friend Jerome Delamare is completing a thermal survey of the Rotax rectifier/regulator and a possible replacement, the Schicke GR 4. Jerome is a reasercher at the Institut National Polytechnique de Grenoble (France) The final report is still to come, but here is an excerpt of a recent message he posted on a French homebuilder list. He agreed to let me make a quick translation of the relevant text for the Aeroelectric Connection. I'd be glad to forward him any questions regarding his study. Feel free to correct my English. Regards, Gilles Translation : "When I read the Rotax documentation I nearly had a fit. It specifies the ambient maximum temperature is 90B0C. Even without any measurements this seemed doubtful. Since that we have characterized the regulator. I lack time to write a full report at the moment but here is a short abstract. - At nominal output, ie at 240 W, the regulator dissipates 80 W (actually measured) - Thermal resistance between the regulator heat sink and and the ambient atmosphere, measured at sea level, is 2B0C/W. - In a simplified way, one can add a series thermal resistance of 0,3B0C/W to obtain the junction temperature. - Junction temperature must not exceed 125B0C Conclusion : in order to work at nominal output the ambient temperature at sea level must not exceed : 125 - 80*(2+ 0,3) - 59B0C Even in Siberia the thing may toast if used at nominal output ! Many among you may think "mine never toasted". Two reasons : - Many use but one tenth of the nominal power advertised by ROTAX. - It takes 45 min for the regulator to reach it's max temperature (thermal time constant on the order of 15 min) With a PC type fan, the regulator heat sink thermal resistance drops to about 0,5B0C/W. At sea level and nominal output, the ambiant temprerature should stay below : 125-80*(0,5+0,3) + 61B0C You'll get out of the airplane before that limit !" Original French text : ***************************************************************************** *********** "En lisant la doc Rotax il y a quelques temps, j'ai failli prendre une attaque. On y lit que la tempE9rature ambiante max est de 90B0C. Sans mesures, E7a semblait dE9jE0 peut crE9dible. Depuis, nous avons caractE9risE9 le rE9gulateur. Je n'ai pas le temps de tout rE9diger en ce moment mais voici un rE9sumE9 : - A la puissance nominale, c'est-E0-dire 240W, le rE9gulateur dissipe 80W (mesurE9). - La rE9sistance thermique entre le radiateur du rE9gulateur et l'ambiante mesurE9e au niveau de la mer, est de 2B0C/W. - En simplifiant un peu, on peut rajouter en sE9rie une rE9sistance thermique de 0,3B0C/W pour obtenir la tempE9rature de jonction. - La tempE9rature de jonction ne doit pas dE9passer 125B0C Conclusion, pour pouvoir fonctionner au nominal, au niveau de la mer, la tempE9rature ambiante ne doit pas dE9passer : 125 - 80*(2+ 0,3) - 59B0C MEAme en SibE9rie le bidule risque de cramer si vous l'utilisez E0 son rE9gime nominal ! Beaucoup d'entre vous doivent se dire : AB le mien n'a jamais cramE9 ! BB Deux raisons E0 cela : - Beaucoup ne consomment que le dixiE8me de la puissance nominale annoncE9e par ROTAX. - Il faut 45 min pour que le rE9gulateur atteigne sa tempE9rature max (constante de temps thermique d'environ 15 min). Avec un ventilateur de PC, la rE9sistance thermique du radiateur du rE9gulateur tombe E0 environ 0,5B0C/W. Au niveau de la mer et au rE9gime nominal, la tempE9rature ambiante ne doit pas dE9passer : 125-80*(0,5+0,3) + 61B0C Vous serez descendu de l'avion avant !" [...] ________________________________________________________________________________
Date: Apr 29, 2004
From: Winston Ellis <w1mdi@cox-internet.com>
Subject: Re: RE: Capacitive fuel probe errors?
"Eric M. Jones" wrote: > Simply have another tiny reference circuit that is a capacitive fuel sensor > that is always submerged. The rest is simple for a rocket scientist. The manufacturer I spoke to said he has thought of doing just that, have a reference cap in the bottom of the tank, but figured that it would make the whole system too expensive. It seems like this will be necessary if these probes are going to work with auto fuel. Winston Ellis Zenith 701/uzuki ________________________________________________________________________________
Date: Apr 29, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Capacitive fuel probe errors?
Terry Watson wrote: > > Brian, > > Good to see you back on one of Matt's lists. I see you moved. Must be an > interesting story there. Well, I never left the Yak-list as I still own a CJ6 (project) but my flying/building has been substantially reduced as I focused on a new business and an unplanned sailboat "re engineering". (Why is it that I find it necessary to redesign the electrical systems of vehicles I own?) > The Blue Mountain EFIS/one that I am installing has both the capacitive fuel > level sensors and a fuel totalizer that uses the fuel flow to keep track of > the fuel burn rate and fuel on-board. From the manual, "As you fly, this > number (fuel on-board) will be updated to show the current computed fuel > level. This number should substantially agree with what is shown on your > fuel level sensors but is not a measurement of the fuel level sensors. The > number shown as fuel on-board is calculated based upon the initial fuel > entered and the fuel used as read from the calibrated fuel flow sensor(s)." My CJ6A project is going to have the Blue Mountain EFIS for both cockpits so I am very interested in your comments and opinion. My biggest problem will be monitoring all 9 cylinders. For some reason engine monitors seem to expect an even number of cylinders when everyone knows that real aircraft engines have an odd number of cylinders unless they have multiple cylinder banks. ;-) A properly-calibrated totalizer will tell you much more accurately how much fuel you have used than will your gauges. If you have 32 gal of fuel, you have flown for two hours with an engine that burns 8 gal/hr, the totalizer says you have 16 gal remaining, and the gauges say 1/2, all is well. It is when things don't agree that you start to worry. I made a precautionary landing in my Comanche one night because I had an anomalous reading on one fuel gauge. Everything else seemed normal but if the gauge were correct, I could not make it to my destination. So I landed and checked. It turned out to be a good thing because the fuel cap (one of those thermos-bottle expanding rubber things) had not sealed properly and the fuel had vented overboard. A totalizer would have told me nothing except that the engine had burned what I expected. This gets back to what Bob and I were saying about indicators. They don't always tell you what you think they are telling you. A light connected to the fuel pump switch tells you that the switch is good, not that there is power to the fuel pump. A light across the terminals to the fuel pump tells you that the pump is receiving voltage but not whether it is running. A current-sensing relay tells you that the pump is drawing power but not if it is pumping fuel. A fuel pressure switch or gauge will tell you if the pump is providing pressure but not if there is any flow into the fuel-metering system of the engine (carb or injection system). A fuel flow meter will tell you if there is fuel flow to the engine compartment but not if fuel is leaking from the tanks. You have to know your systems to know what your gauges and indicators are telling you. (BTW, Bob N. is one of the few guys I have met who really thinks this stuff through.) But for daily flying, nothing beats a totalizer. Having the time-to-empty displayed on the totalizer and the time-to-go displayed on the GPS gives you a really good idea of whether or not you will make it to your destination with safe fuel reserves long before it becomes an issue and when you still have a lot more options for stopping and refueling. That last 100mi leg across the desert is not the time to figure out you won't make it to your destination and you won't make it back to the last airport you overflew. The totalizer takes the pucker-factor out of in-flight decisions when winds aloft are not as forecast. (And yes, I know this from experience in my RV-4.) -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 29, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Trim speed control
Jim Stone wrote: > Well you got me there. Perhaps a normally closed switch with an emergency > position of open would solve that emergency. That way the switch on the > panel never gets used except for a runaway. What do you think? I think that is just something else to go wrong. You can bump it, drop something on it, etc. I like the pull-able breaker or fuse idea myself. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 29, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: ND alternator terminals
Ron Triano wrote: > > This page may help you id the terminals. > http://www.mrreman.com/downloadsgateway/TECH/MRTSB-TECH-006.htm Good reference. I wish I had known about that a year ago when I was working on the alternators in my boat. As an additional point, many internally-regulated alternators are "self exciting" in that residual magnetism in the armature will generate enough power to turn-on the regulator and start providing field current. The alternator then "bootstraps" itself into producing full output. But sometimes that requires that you turn the alternator pretty fast. On my previous CJ6A it has a self-exciting internally-regulated truck alternator (28V/60A) that didn't self-excite until I turned the engine up to about 2000 RPM. After that it was fine even at idle. My alternator wouldn't come on line until run-up or until I goosed it pretty good. The work-around is to hook up the idiot-light (alternator not working light) circuit. In some cases the internal regulator can use a switched line from the battery to power the regulator but many times it uses the idiot-light circuit to do the same thing. Before the alternator provides any output the idiot-light provides power to the input of the regulator and the light comes on. When the output from the stator is high enough, the regulator gets its input from the diode-trio so there is no current through the idiot-light anymore and the light goes off. But this gets back to that "be sure you know what you are measuring" thing. If the output diodes in the alternator fail, it is possible for the light to go out and yet there still be no alternator output because the regulator gets its power from the diode trio. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: RE: Capacitive fuel probe errors?
Date: Apr 29, 2004
The way I get around this in my engine monitor is to do everything. That is the Pulsar allows the user to decide what they want the instrument to do. For example consider the fuel level problem, the Pulsar engine monitor can be configured to show two simultaneous fuel gauges, one calibrated with 100LL and one with auto gas using the same capacitive probes. Alternatively the Pulsar can be configured to use a submerged reference capacitor and switch calibrations based on the reference cap. Note the Pulsar basically has a programmable calculator built in so you could use one calibration table and use the reference capacitor to scale the calibration based on the dielectric constant. Third option is to use fuel flow sensors to measure the actual fuel burned. Note that since the Pulsar is configurable by the end user you can implement all three solutions if you wanted. You could also have fuel gauges showing liters, pounds and gallons simultaneous. Heck if you really wanted you could place the reference capacitor near the bottom of the tank and use it not only to calculate the dielectric constant but also as a low fuel level light. Don't look at the Pulsar as an engine monitor but rather think of it as a data acquisition system coupled with a sun light readable color LCD and a programmable calculator. Regards, Trampas www.sterntech.com -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Winston Ellis Subject: Re: AeroElectric-List: RE: Capacitive fuel probe errors? <w1mdi@cox-internet.com> "Eric M. Jones" wrote: > Simply have another tiny reference circuit that is a capacitive fuel sensor > that is always submerged. The rest is simple for a rocket scientist. The manufacturer I spoke to said he has thought of doing just that, have a reference cap in the bottom of the tank, but figured that it would make the whole system too expensive. It seems like this will be necessary if these probes are going to work with auto fuel. Winston Ellis Zenith 701/uzuki ________________________________________________________________________________
From: CardinalNSB(at)aol.com
Date: Apr 29, 2004
Subject: Re: routing coax in a Cessna
I am adding a gps and traffic detector (top and bottom transponder antennas) and also replacing the coax all with RG400. On top are the gps antenna, transponder antenna for the traffic detector, and two comm antennas, with the comm/glideslpe whisker in the fin; on bottom is the transponder, dme, marker beacon, and the additional transponder antenna for the traffic detector. Any suggestions as to routing the coax, do they interfere with each other, does it matter? Thank you, Skip Simpson ________________________________________________________________________________
Date: Apr 29, 2004
From: Matt Jurotich <mjurotich(at)hst.nasa.gov>
Subject: 2 magenetometers, Dynon
I am planning to ditch the electric spinning gryos AI and DG in favor of a second EFIS. Each would require a remote sensing magnetometer. Can I place these side by side or one on top of the other? If they must be separated, how far? If anybody has already done this, results? Pictures? I have only one report on the FIX to the Dynon RFI problem. Has anyone else installed the "dongle" and gotten rid of the interference? Cross posted to RV and Aeroelectric lists. Thanks in advance. Matthew M. Jurotich NASA/Goddard Space Flight Center Swales contractor to the JWST ISIM Systems Engineer m/c : 443 e-mail mail to: phone : 301-286-5919 fax : 301-286-7021 JWST URL: <http://ngst1.gsfc.nasa.gov ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: 2 magenetometers, Dynon
Date: Apr 29, 2004
> I have only one report on the FIX to the Dynon RFI problem. Has anyone > else installed the "dongle" and gotten rid of the interference? Last I heard, Dynon was producing the final "potted" dongle. The one I had tested was just a free-hanging unprotected version. I just emailed Doug Medema this morning to see where they stand on production. Will advise when I get the final version. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "flyv35b" <flyv35b(at)ashcreekwireless.com>
Subject: Re: routing coax in a Cessna
Date: Apr 29, 2004
> I am adding a gps and traffic detector (top and bottom transponder antennas) How are you connecting both of the antennas (transponder antenna) to the traffic detector? Through a splitter of some sort I presume? Cliff ----- Original Message ----- From: <CardinalNSB(at)aol.com> Subject: AeroElectric-List: Re: routing coax in a Cessna > > I am adding a gps and traffic detector (top and bottom transponder antennas) > and also replacing the coax all with RG400. > > On top are the gps antenna, transponder antenna for the traffic detector, and > two comm antennas, with the comm/glideslpe whisker in the fin; on bottom is > the transponder, dme, marker beacon, and the additional transponder antenna for > the traffic detector. > > Any suggestions as to routing the coax, do they interfere with each other, > does it matter? Thank you, Skip Simpson > > ________________________________________________________________________________
Date: Apr 29, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: routing coax in a Cessna
CardinalNSB(at)aol.com wrote: > > I am adding a gps and traffic detector (top and bottom transponder antennas) > and also replacing the coax all with RG400. I presume you mean LMR-400. Good stuff. I use it in a lot of microwave applications. It isn't very flexible so be careful with your routing so as not to bend it too tightly. > On top are the gps antenna, transponder antenna for the traffic detector, and > two comm antennas, with the comm/glideslpe whisker in the fin; on bottom is > the transponder, dme, marker beacon, and the additional transponder antenna for > the traffic detector. > > Any suggestions as to routing the coax, Routing the coax inside the fuselage shouldn't be an issue so long as you keep the bend radii as large as possible. > do they interfere with each other, > does it matter? Thank you, Skip Simpson The DME and transponder can interfere with each other. (Actually the DME can interfere with the transponder.) The manuals should tell you how far apart to place the antennas for the transponder and DME. In fact, your DME probably has a pulse supression line that goes to the transponder to squelch replies from the transponder in reply to DME pulses. You can try installing without it but if some DME frequencies cause the transponder reply light to come on, you need the supression line. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 29, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: routing coax in a Cessna
> >CardinalNSB(at)aol.com wrote: > > > > I am adding a gps and traffic detector (top and bottom transponder > antennas) > > and also replacing the coax all with RG400. > >I presume you mean LMR-400. Good stuff. I use it in a lot of microwave >applications. It isn't very flexible so be careful with your routing so >as not to bend it too tightly. RG-400 is a double shielded version of RG-58 with modern insulations and silver plated shield. LMR-400 is a different stuff. > > On top are the gps antenna, transponder antenna for the traffic > detector, and > > two comm antennas, with the comm/glideslpe whisker in the fin; on > bottom is > > the transponder, dme, marker beacon, and the additional transponder > antenna for > > the traffic detector. > > > > Any suggestions as to routing the coax, > >Routing the coax inside the fuselage shouldn't be an issue so long as you >keep the bend radii as large as possible. RG-400 is good down to 2" radius bends or less. > > do they interfere with each other, > > does it matter? Thank you, Skip Simpson > >The DME and transponder can interfere with each other. (Actually the DME >can interfere with the transponder.) The manuals should tell you how far >apart to place the antennas for the transponder and DME. In fact, your >DME probably has a pulse supression line that goes to the transponder to >squelch replies from the transponder in reply to DME pulses. You can try >installing without it but if some DME frequencies cause the transponder >reply light to come on, you need the supression line. Coax placement is an issue of days gone by but direct interference between these systems via signals radiated from antennas is a BIG issue. Good advice on the suppression line. Bob . . . ________________________________________________________________________________
From: "Malcolm Thomson" <mdthomson(at)attglobal.net>
Subject: Spark plug wires...
Date: Apr 29, 2004
I am using an automotive type engine (Falconer V12) which uses electronic ignition and MSD high quality ignition wires. Spark plugs are automotive 14mm. I have heard that the engine may misfire at "high altitudes" due to the ignition spark finding a ground through the spark plug wires or arcing to other spark plug wires. My first question is why does a higher altitude make this show up and is there a better (more like those plug wires used on a certified aircraft) spark plug wire that can be used to prevent this? Thanks ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Spark plug wires...
Date: Apr 29, 2004
Maclom I and a number of other rotary engine powered RVs fly with quality auto sparkplug wires up to around 17,000 MSL and have not encountered that problem. Perhaps we are not flying high enough. Ed Ed Anderson RV-6A N494BW Rotary Powered Matthews, NC ----- Original Message ----- From: "Malcolm Thomson" <mdthomson(at)attglobal.net> Subject: AeroElectric-List: Spark plug wires... > > I am using an automotive type engine (Falconer V12) which uses > electronic ignition and MSD high quality ignition wires. Spark plugs > are automotive 14mm. I have heard that the engine may misfire at "high > altitudes" due to the ignition spark finding a ground through the spark > plug wires or arcing to other spark plug wires. > > My first question is why does a higher altitude make this show up and is > there a better (more like those plug wires used on a certified aircraft) > spark plug wire that can be used to prevent this? > > Thanks > > ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: Trim speed control
Date: Apr 29, 2004
Good point. Jim ----- Original Message ----- From: "Brian Lloyd" <brianl(at)lloyd.com> Subject: Re: AeroElectric-List: Trim speed control > > Jim Stone wrote: > > > Well you got me there. Perhaps a normally closed switch with an emergency > > position of open would solve that emergency. That way the switch on the > > panel never gets used except for a runaway. What do you think? > > I think that is just something else to go wrong. You can bump it, drop something on it, etc. I like the pull-able breaker or fuse idea myself. > > -- > Brian Lloyd 6501 Red Hook Plaza > brianl(at)lloyd.com Suite 201 > http://www.lloyd.com St. Thomas, VI 00802 > +1.340.998.9447 (voice) +1.360.838.9669 (fax) > > There is a time to laud one's country and a time to protest. > A good citizen is prepared to do either as the need arises. > > ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Van's Vor wingtip ant
Date: Apr 29, 2004
Does anyone have Van's VOR wingtip antennae installed and working? I'm wondering if it works as good as the Bob Archer unit. It is only 25 bucks. Thanks, Jim ________________________________________________________________________________
Date: Apr 29, 2004
From: Erie Patsellis <erie(at)shelbyvilledesign.com>
Subject: Re: Spark plug wires...
which would make sense, as the dielectric voltage of the air increases as the density decreases..... or at least that's what I was taught 20 years ago in college... erie Ed Anderson wrote: > >Maclom > > I and a number of other rotary engine powered RVs fly with quality auto >sparkplug wires up to around 17,000 MSL and have not encountered that >problem. Perhaps we are not flying high enough. > >Ed > >Ed Anderson >RV-6A N494BW Rotary Powered >Matthews, NC >----- Original Message ----- >From: "Malcolm Thomson" <mdthomson(at)attglobal.net> >To: >Subject: AeroElectric-List: Spark plug wires... > > > > >> >> > > > >>I am using an automotive type engine (Falconer V12) which uses >>electronic ignition and MSD high quality ignition wires. Spark plugs >>are automotive 14mm. I have heard that the engine may misfire at "high >>altitudes" due to the ignition spark finding a ground through the spark >>plug wires or arcing to other spark plug wires. >> >>My first question is why does a higher altitude make this show up and is >>there a better (more like those plug wires used on a certified aircraft) >>spark plug wire that can be used to prevent this? >> >>Thanks >> >> >> >> > > > > ________________________________________________________________________________
Date: Apr 29, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Spark plug wires...
> > >I am using an automotive type engine (Falconer V12) which uses >electronic ignition and MSD high quality ignition wires. Spark plugs >are automotive 14mm. I have heard that the engine may misfire at "high >altitudes" due to the ignition spark finding a ground through the spark >plug wires or arcing to other spark plug wires. > >My first question is why does a higher altitude make this show up and is >there a better (more like those plug wires used on a certified aircraft) >spark plug wire that can be used to prevent this? If someone is having altitude related, high voltage problems, it's not with wire. Dielectric strength is a function of insulation material and thickness which does not vary with altitude. However, connections NOT totally enclosed in insulation (like interface between wire and some form of connector) exposes conductors to ambient pressures where arc-overs are pressure related. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Trimmers etc.
Date: Apr 29, 2004
There has been an on-going discussion regarding Trim Speed, Trim failure management, Dual trim controls, etc. This makes a shoe lace tied to a trim cable spring seem like a good idea. I too, have a MAC servo for the elevator trim (for a complete exposition of this device see my website), and I am planning to make a Cessna-type trim wheel in the center console. This will alleviate some of the problems. I would like to suggest a short list of considerations: Runaway trim: 1) If you want to keep the stock pushbuttons, they must be environmentally sealed and top quality. 2) If you think you can pull a breaker to remedy a runaway trim....you have more faith that I have. Dual operation: 3) How do you KNOW there is a trim runaway???? You might only feel something is really amiss. Or maybe you could figure it out but John Denver might not. Dual control: 1) A center console wheel is really functional. There are many "both-pilot-operated" controls, and that's why they are centered between the pilots. 2) A lot of dual control schemes make for more complications. Fail safe designs: 1) Making a trim servo that is substantially fool-proof is not impossible. What you want is probably a "neutral-center-on-control failure" scheme. The idea is that a working control system must update the trim servo periodically...a "watch-dog", and tell it that everything is okay. If this does not happen, the trim servo centers automatically. (A little explosive bolt might do!). 2) Make redundant trim tab systems. (And I don't mean so each pilot can have one, although this might solve the dual control problem too!) 3) Futaba servo controllers can be made to self-center if everything else goes bonkers. These R/C guys are clever. Trim Speed: 1) The "Cessna-wheel" handles this automatically--sort of. 2) Use the Tach output to drive a F-V+ converter. The V+ is the voltage to the servo. 3) Use the pitot pressure line to a little pressure sensor and op amp. The output is V+ as above Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net For every complex problem, there is a solution that is simple, neat, and wrong. - H. L. Mencken ________________________________________________________________________________
From: Benford2(at)aol.com
Date: Apr 29, 2004
Subject: Re: Spark plug wires...
In a message dated 4/29/2004 9:55:08 AM Mountain Daylight Time, mdthomson(at)attglobal.net writes: > > I am using an automotive type engine (Falconer V12) which uses > electronic ignition and MSD high quality ignition wires. Spark plugs > are automotive 14mm. I have heard that the engine may misfire at "high > altitudes" due to the ignition spark finding a ground through the spark > plug wires or arcing to other spark plug wires. > > My first question is why does a higher altitude make this show up and is > there a better (more like those plug wires used on a certified aircraft) > spark plug wire that can be used to prevent this? > > Thanks > > I am running MSD ignition on my fire breathing V-8 Ford. MSD stuff is working out great, the wires you are talking about are 8.5mm not 14 mm and my radios are very quiet running their best wires. Unless you are running up in the 20,000 + msl range I doubt there will be a misfire issue. Ben Haas N801BH ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Coax type rg-142B vs Rg-400
Date: Apr 29, 2004
I was reading over the SL30 nav - com install guide and came across a question for the experts. It states to use RG-142B for the coax leads or a comparable quality 50 ohm coax. I think rg-400 is 50 ohm but what are the other differences between the two and which is "better" and why? Thanks Jeff ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: radio ariel placement
Date: Apr 29, 2004
I asked this a few days ago but did not see ANY replies. Sorry if it is to be too simple to be worthy of comment. Can anyone please help? Thanks, Steve. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Steve Sampson Subject: AeroElectric-List: radio ariel placement I would like to put my 45 bent RAMI radio antenna on the belly about its own length from one of the gear legs which is oriented in approvimately the same plane. (Its an RV9a.) Is this likely to present serious radio problems? Thanks, Steve. PS The transponder will be a similar distance from the other gear leg pointing vertically down. --- Incoming mail is certified Virus Free. --- ________________________________________________________________________________
Date: Apr 29, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Spark plug wires...
Malcolm Thomson wrote: > > I am using an automotive type engine (Falconer V12) which uses > electronic ignition and MSD high quality ignition wires. Spark plugs > are automotive 14mm. I have heard that the engine may misfire at "high > altitudes" due to the ignition spark finding a ground through the spark > plug wires or arcing to other spark plug wires. > > My first question is why does a higher altitude make this show up and is > there a better (more like those plug wires used on a certified aircraft) > spark plug wire that can be used to prevent this? I'm not sure I can see any reason this would be physically possible. At higher altitudes, air is less dense. Air is a pretty good insulator already, and the less dense it gets, the BETTER it gets (a true vacuum being a 'perfect' insulator). Remember, electrical flow is the movement of electrons from atom to atom. If there aren't atoms for the electrons to hop between, they can't move. The farther apart the atoms are, the more incentive (voltage) it takes to get them moving. There are other things that could cause you trouble at high altitudes, though, like managing proper leaning. I suppose I could imagine certain ways this could cause engine trouble (like boosting too much with a turbo and triggering detonation), but they're best left to an engine-related list. Actually, I suppose I can think of another. If your ECU doesn't know how to handle high altitudes (and many auto engine ECUs are designed by default for a certain maximum altitude in their map tables - there aren't a lot of 18,000-ft mountains you can drive up) the ECU itself could cause some misfires. Regards, Chad ________________________________________________________________________________
Date: Apr 29, 2004
Subject: Re: Spark plug wires...
From: "Matt Prather" <mprather(at)spro.net>
Hello Malcom, What kind of airplane are you putting the Falconer on? My airplane is based at the Nampa airport where they build Thundermustangs. An impressive package. > > > I am using an automotive type engine (Falconer V12) which uses > electronic ignition and MSD high quality ignition wires. Spark plugs > are automotive 14mm. I have heard that the engine may misfire at "high > altitudes" due to the ignition spark finding a ground through the spark > plug wires or arcing to other spark plug wires. Most ignition systems will suffer from this issue if they are used at high enough altitude. The question is how good is the insulation on the wire vs. how hot the spark is (and what the routing of the wires is). At altitude, most magneto ignitions suffer from shorting within the distributor before shorting between wires - that's why many forced induction aircraft engines have pressurized mags - they are usually the only ones flying high enough to worry about it. > > My first question is why does a higher altitude make this show up and is > there a better (more like those plug wires used on a certified aircraft) > spark plug wire that can be used to prevent this? As has been discussed on this list before, denser air (a composition of non-conductive gasses) is a better insulator (higher dielectric breakdown capability). As the air gets thinner, its propensity to conduct increases. Here's a commonly published chart of dielectric strength: Material* Dielectric strength (kV/inch) =========================================== Vacuum ------------------- 20 Air ---------------------- 20 to 75 Porcelain ---------------- 40 to 200 Paraffin Wax ------------- 200 to 300 Transformer Oil ---------- 400 Bakelite ----------------- 300 to 550 Rubber ------------------- 450 to 700 Shellac ------------------ 900 Paper -------------------- 1250 Teflon ------------------- 1500 Glass -------------------- 2000 to 3000 Mica --------------------- 5000 You can see that Vacuum will break down at around 20kV with a 1" gap, whereas dense air might hold up to 75kV over the same gap. This phenomena is commonly seen in spark plug testers. A plug that works properly at atmospheric pressure may display shorts when the gap is exposed to pressurized air (which has even higher dielectric strength). You may be able to rig up shielded style spark plug leads for your engine, but I suspect that high quality automotive wires are better in this regard than the 60 year old technology of aircraft style wires which were design with mag ignition that made only about 20kV on a good day. You should be able to get data from the wire manufacturers. Regards, Matt- N34RD ________________________________________________________________________________
Date: Apr 29, 2004
Subject: Re: Spark plug wires...
From: "Matt Prather" <mprather(at)spro.net>
Hello Bob, I wonder about this... I was thinking that the total dielectric strength resisting arcing between wires is the combined dielectric strength of the insulators present. It seems that OEMs usually make an effort to physically seperate ignition leads, and my impression was that this reduced the chances of cross fire. This suggests to me that the design depends to some extent on the dielectric properties of the air surrounding the wires. I suppose that the common spark wire insulators may have such a vastly larger dielectric strength than air or vacuum that wire spacing may be required for chafe resistance or some other mechanical issue. > If someone is having altitude related, high voltage problems, it's not > with wire. Dielectric strength is a function of insulation material > and thickness which does not vary with altitude. However, connections > NOT totally enclosed in insulation (like interface between wire and > some form of connector) exposes conductors to ambient pressures where > arc-overs are pressure related. > > Bob . . . > Regards, Matt- N34RD ________________________________________________________________________________
From: "Malcolm Thomson" <mdthomson(at)attglobal.net>
Subject: Spark plug wires...
Date: Apr 29, 2004
Yes, it's an almost finished Thunder Mustang. I have been building it for the last 5 years but now it is getting close. M. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Matt Prather Subject: Re: AeroElectric-List: Spark plug wires... --> Hello Malcom, What kind of airplane are you putting the Falconer on? My airplane is based at the Nampa airport where they build Thundermustangs. An impressive package. > > > I am using an automotive type engine (Falconer V12) which uses > electronic ignition and MSD high quality ignition wires. Spark plugs > are automotive 14mm. I have heard that the engine may misfire at > "high altitudes" due to the ignition spark finding a ground through > the spark plug wires or arcing to other spark plug wires. Most ignition systems will suffer from this issue if they are used at high enough altitude. The question is how good is the insulation on the wire vs. how hot the spark is (and what the routing of the wires is). At altitude, most magneto ignitions suffer from shorting within the distributor before shorting between wires - that's why many forced induction aircraft engines have pressurized mags - they are usually the only ones flying high enough to worry about it. > > My first question is why does a higher altitude make this show up and > is there a better (more like those plug wires used on a certified > aircraft) spark plug wire that can be used to prevent this? As has been discussed on this list before, denser air (a composition of non-conductive gasses) is a better insulator (higher dielectric breakdown capability). As the air gets thinner, its propensity to conduct increases. Here's a commonly published chart of dielectric strength: Material* Dielectric strength (kV/inch) =========================================== Vacuum ------------------- 20 Air ---------------------- 20 to 75 Porcelain ---------------- 40 to 200 Paraffin Wax ------------- 200 to 300 Transformer Oil ---------- 400 Bakelite ----------------- 300 to 550 Rubber ------------------- 450 to 700 Shellac ------------------ 900 Paper -------------------- 1250 Teflon ------------------- 1500 Glass -------------------- 2000 to 3000 Mica --------------------- 5000 You can see that Vacuum will break down at around 20kV with a 1" gap, whereas dense air might hold up to 75kV over the same gap. This phenomena is commonly seen in spark plug testers. A plug that works properly at atmospheric pressure may display shorts when the gap is exposed to pressurized air (which has even higher dielectric strength). You may be able to rig up shielded style spark plug leads for your engine, but I suspect that high quality automotive wires are better in this regard than the 60 year old technology of aircraft style wires which were design with mag ignition that made only about 20kV on a good day. You should be able to get data from the wire manufacturers. Regards, Matt- N34RD == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
Date: Apr 29, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: radio ariel placement
Steve Sampson wrote: > I would like to put my 45 bent RAMI radio antenna on the belly about its > own length from one of the gear legs which is oriented in approvimately the > same plane. (Its an RV9a.) Is this likely to present serious radio problems? No, that should work OK. You may get some shading off to the side from the gear legs but coverage fore/aft should be good. > PS The transponder will be a similar distance from the other gear leg > pointing vertically down. You are more likely to have a problem with this. The gear leg fairings on my RV-4 did noticably shade my xpdr antenna. Best to get that as much in the clear as possible. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 29, 2004
From: "hausding, sid" <sidh(at)charter.net>
Subject: plug wires...
What kind of plane is the V12 being mounted in? Got some pics? Sid ------------------ >I am using an automotive type engine (Falconer V12) which uses >electronic ignition and MSD high quality ignition wires. Spark plugs >are automotive 14mm. I have heard that the engine may misfire at "high >altitudes" due to the ignition spark finding a ground through the spark >plug wires or arcing to other spark plug wires. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: radio ariel placement
Date: Apr 29, 2004
Hi Steve, I have seen many mounted the same as you describe. My radio guy says mine will be fine mounted the same. Jim in Kelowna ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21(at)london.edu> Subject: FW: AeroElectric-List: radio ariel placement > > I asked this a few days ago but did not see ANY replies. Sorry if it is to > be too simple to be worthy of comment. Can anyone please help? Thanks, > Steve. > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Steve > Sampson > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: radio ariel placement > > > > > I would like to put my 45 bent RAMI radio antenna on the belly about its > own length from one of the gear legs which is oriented in approvimately the > same plane. (Its an RV9a.) Is this likely to present serious radio problems? > > Thanks, Steve. > > PS The transponder will be a similar distance from the other gear leg > pointing vertically down. > > --- > Incoming mail is certified Virus Free. > > --- > > ________________________________________________________________________________
From: "Malcolm Thomson" <mdthomson(at)attglobal.net>
Subject: plug wires...
Date: Apr 29, 2004
A Thunder Mustang. See www.thundermustang.com M. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of hausding, sid Subject: AeroElectric-List: plug wires... --> What kind of plane is the V12 being mounted in? Got some pics? Sid ------------------ >I am using an automotive type engine (Falconer V12) which uses >electronic ignition and MSD high quality ignition wires. Spark plugs >are automotive 14mm. I have heard that the engine may misfire at "high >altitudes" due to the ignition spark finding a ground through the spark >plug wires or arcing to other spark plug wires. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- == direct advertising on the Matronics Forums. == == == ________________________________________________________________________________
Date: Apr 29, 2004
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: Spark plug wires...
I recall reading a Corky Meyer story some years ago where he described a practical example of this. He and his fellow Grumman test-pilots were test-flying Hellcats (?) to higher altitudes (27,000 - 28,00 ft or so) and had a series of "interesting" engine failures which recovered at lower altitudes. Problem - what to do? After a brief discussion with his opposite number at Chance-Vought flying Corsairs (the competition!) the answer turned out to be pressurized ignition harnesses. These were procured with some difficulty (higher priority users - there was a war on...) and solved the problem. Really big P&W radial engines & mid to high 20,000 ft altitudes. No quite homebuilt territory really. Jim Oke Wpg., MB ----- Original Message ----- From: "Malcolm Thomson" <mdthomson(at)attglobal.net> Subject: AeroElectric-List: Spark plug wires... > > I am using an automotive type engine (Falconer V12) which uses > electronic ignition and MSD high quality ignition wires. Spark plugs > are automotive 14mm. I have heard that the engine may misfire at "high > altitudes" due to the ignition spark finding a ground through the spark > plug wires or arcing to other spark plug wires. > > My first question is why does a higher altitude make this show up and is > there a better (more like those plug wires used on a certified aircraft) > spark plug wire that can be used to prevent this? > > Thanks > > ________________________________________________________________________________
Subject: Re: Cold Cathode Fluorescent Lights
From: John Schroeder <jschroeder(at)perigee.net>
Date: Apr 29, 2004
Jim - What are you using for the shell for your maplight? Are you taking an original and modifying it for a LED or 2 or 3? Is it a gooseneck? Thanks, John > LED sources are getting very efficient, and for my map light aimed at > the lap, I will be > using Luxeon Stars, which run $12 to $14, and can > be had in white, red, and other colors, with and without an epoxy lens. > With the lens, the unit is 1" square, and draws one watt. This works > out to 350 ma at about 3 volts, so you need a 30 ohm resistor if you > want to run only one from the 14 volt battery. This also works well > with a dimmer. > > Jim Foerster ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Apr 29, 2004
Subject: Re: Trimmers etc.
In a message dated 04/29/2004 12:23:57 PM Central Standard Time, emjones(at)charter.net writes: Dual operation: 3) How do you KNOW there is a trim runaway???? You might only feel something is really amiss. Or maybe you could figure it out but John Denver might not. >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> FWIW- if an uncommanded out-of-trim condition manifests itself (gee, why am I pointed at the ground?!) or any other odd situation grabs my attention while life is good, my laser guided finger finds the Master switch pronto- damn, didn't need at those distractions anyway- After allowing adrenaline to subside & get used to that warm feeling down under, assess situation, realize what went down, gingerly turn on the E-bus feed (trim/autopilot/flaps are on Main bus, no?) and have a "reasonably" comfortable completion of flight... From The PossumWorks in TN Mark Phillips - Aeroelectric -6A N51PW, 67 hrs & still grinnin' like a mule eatin' briars!! ________________________________________________________________________________
Date: Apr 29, 2004
From: John Ciolino <jbc2000(at)earthlink.net>
Subject: Re: RG Batteries Where to buy online?
try ebay.Prices are surprisingly low. John Ciolino Jim Stone wrote: > >I used Sunn battery in Jacksonville Fl. Great price and shipping on Odyssey >680. http://www.sunnbattery.com/catalog.html >Jim > >----- Original Message ----- >From: <ALWAYSPDG(at)aol.com> >To: >Subject: AeroElectric-List: RG Batteries Where to buy online? > > > > >> >>I would like to ask the group where you might recommend to purchase a RG >>battery online. I am looking to replace an existing PowerSonic PS-12180 >> >> >NB > > >>battery. >> >> >>Thanks, Mike >> >> >> >> > > > > ________________________________________________________________________________
Subject: Spark plug wires...
Date: Apr 29, 2004
From: "George Braly" <gwbraly(at)gami.com>
>> If someone is having altitude related, high voltage problems, it's not with wire. Dielectric strength is a function of insulation material and thickness which does not vary with altitude. However, connections NOT totally enclosed in insulation (like interface between wire and some form of connector) exposes conductors to ambient pressures where arc-overs are pressure related. Bob . . .<< Bob, I think you are right - - if you assume the harness is in good condition to begin with. But if the harness has faults or cracks or pinholes - - then the likelihood that these faults will turn into misfires to ground or structure or other ignition wires will get progressively more likely with altitude. We just changed out a HARNESS only today. If completely solved the problem with a turbocharged engine. We had already changed the plugs and the mags. Both of those efforts helped only a little. The engine ran fine up to about 13000'. Above that, even with the new mags and plugs - - it was ugly. New harness - - today - - and it ran like a top to 20,000'. Regards George ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Apr 29, 2004
Subject: Re: radio ariel placement
In a message dated 04/29/2004 12:54:26 PM Central Standard Time, SSampson.SLN21(at)london.edu writes: I would like to put my 45 bent RAMI radio antenna on the belly about its own length from one of the gear legs which is oriented in approvimately the same plane. (Its an RV9a.) Is this likely to present serious radio problems? >>>>>>>>>>>>>>>>>>> My 20$ special comm antenna is one of those cheesy bent-whip jobs from ACS and it works beautifully with my Microair 760 mounted as you describe- I've easily conversed with aircraft over 70 miles distant. My XPNDR is INOP ATT(at this time) so I can't comment- but I located it just aft of the cowling on the side opposite the comm antenna, FWIW....... yeehaw! Mark -6A ________________________________________________________________________________
Date: Apr 29, 2004
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Spark plug wires...
George Braly wrote: > > >>> If someone is having altitude related, high voltage problems, it's > > not with wire. Dielectric strength is a function of insulation > material > and thickness which does not vary with altitude. However, connections > NOT totally enclosed in insulation (like interface between wire and > some form of connector) exposes conductors to ambient pressures where > arc-overs are pressure related. > > Bob . . .<< > > Bob, > > I think you are right - - if you assume the harness is in good condition > to begin with. > > But if the harness has faults or cracks or pinholes - - then the > likelihood that these faults will turn into misfires to ground or > structure or other ignition wires will get progressively more likely > with altitude. > Actual experience is hard to argue with. If changing out the harness fixed the problem, then there was a problem with the harness. The question we are all having now is, "Why?" All reason says that the insulation increases with altitude, so obviously our reasoning is leaving something out. -- http://www.ernest.isa-geek.org/ "Ignorance is mankinds normal state, alleviated by information and experience." Veeduber ________________________________________________________________________________
From: "William" <wschertz(at)ispwest.com>
Subject: Re: Spark plug wires...
Date: Apr 29, 2004
> Actual experience is hard to argue with. If changing out the harness > fixed the problem, then there was a problem with the harness. The > question we are all having now is, "Why?" > > All reason says that the insulation increases with altitude, so > obviously our reasoning is leaving something out. > ------------------------------------------------ Actually, insulation does not increase with altitude. Bill schertz ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Avionics Cooling fans - blowers
Date: Apr 29, 2004
Okay, I am about to give up trying to figure this out, Why are FAA TSO bla bla bla avionics cooling fans so special?? I know they have all that paper work to drive the price up but other than that, I mean they are brushless, Made of plastic and run from dc voltage either 12 or 24 volts? So other than the TSO paper work what else makes them so expensive?? Is there something special there doing to contain EMI - RFI ??? I mean computer cooling fans are dirt cheap, and able to cool electronics parts in computers, why can't they be used for Experimental aircraft ? Can anybody shed some light on this one ?? Thanks in advance Jeff. ________________________________________________________________________________
Date: Apr 30, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Avionics Cooling fans - blowers
> >Okay, I am about to give up trying to figure this out, > >Why are FAA TSO bla bla bla avionics cooling fans so special?? > They're not. >I know they >have all that paper work to drive the price up but other than that, > >I mean they are brushless, Made of plastic and run from dc voltage either 12 >or 24 volts? > Correct. > >So other than the TSO paper work what else makes them so expensive?? > Nothing, other than the fact that those with certified aircraft must use them by regulation and therefore the seller can get what the market will bear. > >Is there something special there doing to contain EMI - RFI ??? > No. >I mean >computer cooling fans are dirt cheap, and able to cool electronics parts in >computers, why can't they be used for Experimental aircraft ? > They can. You can use anything you want in an experimental. That's why it's an experimental. Why would you suppose you can't? > >Can anybody shed some light on this one ?? > You are required to use TSO'd parts only in certified aircraft, you can use anything you deem suitable for the task at hand in an experimental. > >Thanks in advance >Jeff. > Bob McC > > ________________________________________________________________________________
Date: Apr 30, 2004
From: Gary Liming <gary(at)liming.org>
Subject: Source for coax connectors
Does anyone know of a good source for those right angle coax connectors that go on the rear of the frames of a KT76A or a ICOM A200? They include a cap and a ring clip, and are intended to have the coax shield soldered to the connector. I bought a used KT76A and the one that is on the rack needs replacing. Thanks, Gary Liming ________________________________________________________________________________
Date: Apr 30, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Trimmers etc.
Fiveonepw(at)aol.com wrote: > 3) How do you KNOW there is a trim runaway???? Uh, airplane pitches, rolls, or yaws in an undesired direction and it keeps getting worse. > You might only feel something > is really amiss. Or maybe you could figure it out but John Denver might not. Oh, you will know. And it will scare the s--t out of you when it happens. > FWIW- if an uncommanded out-of-trim condition manifests itself (gee, why am I > pointed at the ground?!) or any other odd situation grabs my attention while > life is good, my laser guided finger finds the Master switch pronto- damn, > didn't need at those distractions anyway- This does not work for IFR flight using a glass attitude indicator. Dark clouds and a dark panel do the anal sphincter no good. It is for this reason that I am quite wary of an all-power trim system without mechanical backup. A servo with a friction clutch driving a standard mechanical trim system strikes me as a good balance. An electric servo embedded in the horizontal stab as the only way to control pitch trim leaves a cold feeling in the pit of my stomach when I contemplate electric trim failure scenarios. Aircraft with low stick forces (the RV series comes to mind here) can be flown without too much difficulty in a serious out-of-trim situation. Aircraft with heavier stick forces might be unflyable. For this reason you should go try to fly your airplane with the trim set to both stops to verify you have the strength and control authority to land the airplane. Do it at altitude first please. My RV-4 had the original pitch trim lever on the throttle quadrant. It was a bit touchy but worked OK when you got used to it. It would have been relatively easy to add electric trim to that yet still be able to overpower a runaway servo. I know, electrical servos are very reliable but not as reliable as a push-pull cable in my book. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 30, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Avionics Cooling fans - blowers
Jeffrey W. Skiba wrote: > So other than the TSO paper work what else makes them so expensive?? Liability insurance for the manufacturer in addition to all the work they had to go through for FAA/PMA/STC approval for permanent installation in certified aircraft. Add that to the relatively small market and you have the formula for high cost. > Is there something special there doing to contain EMI - RFI ??? I mean > computer cooling fans are dirt cheap, and able to cool electronics parts in > computers, why can't they be used for Experimental aircraft ? That is the beauty of experimental. You are free to try what you want. Computer cooling fans are just fine. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 30, 2004
From: Pascal Gosselin <pascal(at)aeroteknic.com>
Subject: KMA-20 Pinout ?
Would really appreciate it someone could email or fax me a KMA-20 pinout. fax (450) 676-2760 email pascal(at)aeroteknic.com -Pascal ________________________________________________________________________________
From: "Garrison Sem" <chasm711(at)msn.com>
Subject: Re: Trimmers etc.
Date: Apr 30, 2004
Get a three position switch, on, off, momentary on, wire it "up" normal on, "center" off, "down" momentary on reverse. If the relay or switch sticks you can turn it off and "bump" it back to in trim. That should cover most failure modes. On my airplane the trim system also has one of the few circutbreakers. If the servo fails its not a big deal in cruise and if the trim is towards the stop and fails you should just be taking off or landing so a quick return is easy. I worry more about pine bark beetles. Paul Schattauer rv8 #80009 N808PS 50 hrs and getting painted >From: Brian Lloyd <brianl(at)lloyd.com> >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: Re: Trimmers etc. >Date: Fri, 30 Apr 2004 10:58:31 +0100 > > >Fiveonepw(at)aol.com wrote: > > > 3) How do you KNOW there is a trim runaway???? > >Uh, airplane pitches, rolls, or yaws in an undesired direction and it keeps >getting worse. > > > You might only feel something > > is really amiss. Or maybe you could figure it out but John Denver might >not. > >Oh, you will know. And it will scare the s--t out of you when it happens. > > > FWIW- if an uncommanded out-of-trim condition manifests itself (gee, why >am I > > pointed at the ground?!) or any other odd situation grabs my attention >while > > life is good, my laser guided finger finds the Master switch pronto- >damn, > > didn't need at those distractions anyway- > >This does not work for IFR flight using a glass attitude indicator. Dark >clouds and a dark panel do the anal sphincter no good. > >It is for this reason that I am quite wary of an all-power trim system >without mechanical backup. A servo with a friction clutch driving a >standard mechanical trim system strikes me as a good balance. An electric >servo embedded in the horizontal stab as the only way to control pitch trim >leaves a cold feeling in the pit of my stomach when I contemplate electric >trim failure scenarios. > >Aircraft with low stick forces (the RV series comes to mind here) can be >flown without too much difficulty in a serious out-of-trim situation. >Aircraft with heavier stick forces might be unflyable. For this reason you >should go try to fly your airplane with the trim set to both stops to >verify you have the strength and control authority to land the airplane. >Do it at altitude first please. > >My RV-4 had the original pitch trim lever on the throttle quadrant. It was >a bit touchy but worked OK when you got used to it. It would have been >relatively easy to add electric trim to that yet still be able to overpower >a runaway servo. > >I know, electrical servos are very reliable but not as reliable as a >push-pull cable in my book. > >-- >Brian Lloyd 6501 Red Hook Plaza >brianl(at)lloyd.com Suite 201 >http://www.lloyd.com St. Thomas, VI 00802 >+1.340.998.9447 (voice) +1.360.838.9669 (fax) > >There is a time to laud one's country and a time to protest. >A good citizen is prepared to do either as the need arises. > > Watch LIVE baseball games on your computer with MLB.TV, included with MSN Premium! ________________________________________________________________________________
From: CardinalNSB(at)aol.com
Date: Apr 30, 2004
Subject: Re: Coax placement
Thank you all for the replies, it doesn't appear there are any reasons to "separate" the coax runs, I will keep the antennas separated as much as possible. I was planning on rg400 coax, I don't know about LMR400 coax. Cliff, the Monry 300 traffic detector is highly praised in the Cessna forum, as I understand the best reception is to put a transponder antenna top and bottam and run into a splitter instead of using the "portable" antenna. I haven't bought one yet but since I was in the "antenna" mode of the project I am going to put them in. I don't remember the type of splitter to use, I did email to the company and they explained what to use I can get it if you need. Sincerely, Skip Simpson ________________________________________________________________________________
From: "Sean Spencer" <sean.s(at)cnwltd.com>
Subject: KMA-20 Pinout ?
Date: Apr 30, 2004
I just faxed it to that number if you cannot read it let me know and I will try to scan it and email it. Sean 509-886-1036 or 2516 -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Pascal Gosselin Subject: AeroElectric-List: KMA-20 Pinout ? Would really appreciate it someone could email or fax me a KMA-20 pinout. fax (450) 676-2760 email pascal(at)aeroteknic.com -Pascal == == == == --- Incoming mail is certified Virus Free. --- ________________________________________________________________________________
From: F1Rocket(at)comcast.net
Subject: Static Source
Date: Apr 30, 2004
While organizing the "stuff" behind my panel, I realized that I have four instruments that require connection to the static line; altimeter, EFIS, autopilot, and blind encoder. Is it okay to just hook these up in series? Should I tee the line and put two on one branch and two on the other? Does it make any difference? Inquiring minds would like to know. Randy http://f1rocket.home.comcast.net/ > > > Would really appreciate it someone could email or fax me a KMA-20 pinout. > > fax (450) 676-2760 > > email pascal(at)aeroteknic.com > > -Pascal > > > > > > ________________________________________________________________________________
Date: Apr 30, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Trimmers etc.
Garrison Sem wrote: > > > Get a three position switch, on, off, momentary on, wire it "up" normal on, > "center" off, "down" momentary on reverse. If the relay or switch sticks > you can turn it off and "bump" it back to in trim. That should cover most > failure modes. On my airplane the trim system also has one of the few > circutbreakers. If the servo fails its not a big deal in cruise and if the > trim is towards the stop and fails you should just be taking off or landing > so a quick return is easy. I worry more about pine bark beetles. RVs are less of a problem because of their low stick forces but a fair number of people will still have trouble landing their airplane with the trim at the stops. Before you dismiss my concerns so offhandedly I still suggest you try flying your airplane with the trim at the stops. My experience with trim runaway is that the first reaction is to freeze and ask what's going on and/or counter the trim force with the stick and *then* realize your trim servo is running away. The next momentary lapse will be to realize you have to pull the breaker/fuse/switch. I bet that more than a couple of seconds will elapse. Now your airplane is seriously out of trim. And whatever trim setting it is at is probably going to be something very very different from the trim setting you normally use on short final for landing. Better to find out at altitude when you are expecting the problem than when you are on short final and the switch sticks as you trim nose-up as you set up for flare. Most people have never had to hold forward pressure on the stick to land. Any other momentary lapse of attention is asking for a low-altitude stall incident (accident?) in that situation. Too many people think about how things work and not enough think about how they fail. I also know that few people have had an airplane totally scare the s--t out of them. > Paul Schattauer > rv8 #80009 N808PS > 50 hrs and getting painted -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Apr 30, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Static Source
F1Rocket(at)comcast.net wrote: > > While organizing the "stuff" behind my panel, I realized that I have > four instruments that require connection to the static line; > altimeter, EFIS, autopilot, and blind encoder. > > Is it okay to just hook these up in series? Yes. > Should I tee the line > and put two on one branch and two on the other? Not necessary. > Does it make any difference? No. The static line has no fluid flow in it so it just needs to ensure that all the attached devices are at the same pressure. Make sure there are no leaks and you are good to go. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Sean Spencer" <sean.s(at)cnwltd.com>
Subject: Static Source
Date: Apr 30, 2004
Static air is just that there is no flow through it only pressure changes it will make no difference in the system how you route your lines. The system all comes from one point inless you have a alt. system, the only benift to running them in series or through a manifold would be organization some times its keeps the area behind the panel cleaner and easier to make changes later. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of F1Rocket(at)comcast.net Subject: AeroElectric-List: Static Source While organizing the "stuff" behind my panel, I realized that I have four instruments that require connection to the static line; altimeter, EFIS, autopilot, and blind encoder. Is it okay to just hook these up in series? Should I tee the line and put two on one branch and two on the other? Does it make any difference? Inquiring minds would like to know. Randy http://f1rocket.home.comcast.net/ > > > Would really appreciate it someone could email or fax me a KMA-20 pinout. > > fax (450) 676-2760 > > email pascal(at)aeroteknic.com > > -Pascal > > > > > > == == == == --- Incoming mail is certified Virus Free. --- ________________________________________________________________________________
Date: Apr 30, 2004
From: Chad Robinson <crobinson(at)rfgonline.com>
Subject: Re: Static Source
Brian Lloyd wrote: > No. The static line has no fluid flow in it so it just needs to ensure > that all the attached devices are at the same pressure. Make sure there > are no leaks and you are good to go. Another question on the same topic. I've seen people install static reservoirs, basically small sealed bottles on a T in the static line. I know these help stabilize instrument displays, especially altitude, especially in turbulence. But just how much do they help? Are they worth the effort, or is it really something for certain types of flying, like acrobatic, or hard-IFR? Regards, Chad ________________________________________________________________________________
Date: May 01, 2004
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Static Source
Chad Robinson wrote: > Another question on the same topic. I've seen people install static > reservoirs, basically small sealed bottles on a T in the static line. I know > these help stabilize instrument displays, especially altitude, especially in > turbulence. But just how much do they help? Are they worth the effort, or is > it really something for certain types of flying, like acrobatic, or hard-IFR? If you increase the volume you end up with flow in the static line between the reservoir and the static port. But the purpose may not be to stabilize the displays. It may actually be a water trap to keep liquid from reaching your instruments, not entirely a bad idea. The Russian (Yak) and Chinese (Nanchang) aircraft with which I am familiar have these small reservoirs in both the static and pitot lines. We check them for dirt and water at 100 hour intervals. -- Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 http://www.lloyd.com St. Thomas, VI 00802 +1.340.998.9447 (voice) +1.360.838.9669 (fax) There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: May 01, 2004
Subject: Static Source
AeroElectric-List message previously posted by: F1Rocket(at)comcast.net << While organizing the "stuff" behind my panel, I realized that I have four instruments that require connection to the static line; altimeter, EFIS, autopilot, and blind encoder. Is it okay to just hook these up in series? Should I tee the line and put two on one branch and two on the other? Does it make any difference? Inquiring minds would like to know. Randy>> 5/1/2004 Hello Randy, Some additional things to consider when creating your static source installation: 1) A low point moisture trap and drain if you ever get water in your static system. 2) A means of creating an alternate static source from inside the cockpit if your outside source(s) get plugged up. 3) Dual external static ports so that slip and skid do not generate instantly false static. pressures. 4) The possibility that you will need to move your initial static port location(s) because it gives poor results. A less likely problem if experience from other similar airplanes have successfully used the same spot(s) that you are using. 5) The potential of fine tuning your external static port(s) with wedges, in order to avoid having to move them, in order to obtain a more accurate airspeed reading at the indicated airspeeds that you are really interested in (approach airspeeds rather than cruise airspeeds). 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - 11/17/03 ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: radio ariel placement
Date: May 02, 2004
Thanks for all the help. Steve. --- ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: HELP needed digitrak and Garmin 196
Date: May 02, 2004
I have the same equipment, and believe it's functioning corrrectly -- but I'm not flying yet. I think I recall seeing in the documentaiton that you have to be in motion for the nav/flightplan stuff to work. Check the docs on their website. They have 196 specific directions. - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Werner Schneider [mailto:wernerschneider(at)compuserve.com] > Sent: Sunday, May 02, 2004 10:34 AM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: HELP needed digitrak and Garmin 196 > > > --> > > Hello Folks, > > who has a digitrak and a Garmin 196 hooked up and can use the > flightplan feature? > > I've configured both according the guidelines of TruTrak, I > get the bearing info of the GPS, but never an activated > flightplan shows up with the -F- symbol on the digitrak. > > Any advice much appreciated > > crossposted on Avionics list > > Werner (Glastar HB-YKP) ________________________________________________________________________________
From: "Werner Schneider" <wernerschneider(at)compuserve.com>
Subject: Re: HELP needed digitrak and Garmin 196
Date: May 02, 2004
Larry, I did as their directions say, but it's not working =(;o(( And my plane is flying, just not according to the activated flightplan, just GPS bearings. Thanks Werner ----- Original Message ----- From: "Larry Bowen" <Larry(at)BowenAero.com> Subject: RE: AeroElectric-List: HELP needed digitrak and Garmin 196 > > I have the same equipment, and believe it's functioning corrrectly -- > but I'm not flying yet. I think I recall seeing in the documentaiton > that you have to be in motion for the nav/flightplan stuff to work. > Check the docs on their website. They have 196 specific directions. > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > > > -----Original Message----- > > From: Werner Schneider [mailto:wernerschneider(at)compuserve.com] > > Sent: Sunday, May 02, 2004 10:34 AM > > To: aeroelectric-list(at)matronics.com > > Subject: AeroElectric-List: HELP needed digitrak and Garmin 196 > > > > > > --> > > > > Hello Folks, > > > > who has a digitrak and a Garmin 196 hooked up and can use the > > flightplan feature? > > > > I've configured both according the guidelines of TruTrak, I > > get the bearing info of the GPS, but never an activated > > flightplan shows up with the -F- symbol on the digitrak. > > > > Any advice much appreciated > > > > crossposted on Avionics list > > > > Werner (Glastar HB-YKP) > > ________________________________________________________________________________
From: "Bob G" <rpgross(at)bellsouth.net>
Subject: More electric trim stuff....
Date: May 02, 2004
Fellow electron people/aviators, I built an electronic trim system/altitude hold in my Rocket and it continues to work well. My buddy is also building an F1 Rocket and prompted me to build him a similar system. Why mention this here? Because many of the points mentioned recently have been addressed. In short, this tiny box accepts two sets of trim buttons, provides two trim motor speeds via PWM (pulse width modulation), gives limited runaway trim protection and replaces mechanical relays with highly reliable solid state components. It also uses logic to give the pilots trim buttons priority while ignoring the other buttons. The pilot may also disable the other guys buttons anytime via push button. More entertainment is available here... http://www.f1-rocketboy.com/tcm.html As this is still in development, your opinions are gladly accepted! (next years model will have pitot static sense ports for true variable speed trim) Warmest Regards, Bob Gross For the latest F1 progress, click here.. www.F1-Rocketboy.com ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: HELP needed digitrak and Garmin 196
Date: May 02, 2004
Oh. Sorry. Give TruTrak a call Monday -- and let us know what the fix is..... - Larry Bowen, RV-8 in progress..... Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Werner Schneider [mailto:wernerschneider(at)compuserve.com] > Sent: Sunday, May 02, 2004 3:06 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: HELP needed digitrak and Garmin 196 > > > --> > > Larry, > > I did as their directions say, but it's not working =(;o(( > > And my plane is flying, just not according to the activated > flightplan, just GPS bearings. > > Thanks > > Werner > > ----- Original Message ----- > From: "Larry Bowen" <Larry(at)BowenAero.com> > To: > Subject: RE: AeroElectric-List: HELP needed digitrak and Garmin 196 > > > > > > > I have the same equipment, and believe it's functioning > corrrectly -- > > but I'm not flying yet. I think I recall seeing in the > documentaiton > > that you have to be in motion for the nav/flightplan stuff to work. > > Check the docs on their website. They have 196 specific directions. > > > > - > > Larry Bowen > > Larry(at)BowenAero.com > > http://BowenAero.com > > > > > > > -----Original Message----- > > > From: Werner Schneider [mailto:wernerschneider(at)compuserve.com] > > > Sent: Sunday, May 02, 2004 10:34 AM > > > To: aeroelectric-list(at)matronics.com > > > Subject: AeroElectric-List: HELP needed digitrak and Garmin 196 > > > > > > > > > --> > > > > > > Hello Folks, > > > > > > who has a digitrak and a Garmin 196 hooked up and can use the > > > flightplan feature? > > > > > > I've configured both according the guidelines of TruTrak, > I get the > > > bearing info of the GPS, but never an activated > flightplan shows up > > > with the -F- symbol on the digitrak. > > > > > > Any advice much appreciated > > > > > > crossposted on Avionics list > > > > > > Werner (Glastar HB-YKP) > > > > > > > ============ > Matronics Forums. > ============ > ============ > http://www.matronics.com/FAQ/AeroElectric-List.htm > Search Engine: http://www.matronics.com/search > ============ > > > > > > ________________________________________________________________________________
Date: May 02, 2004
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Source for lower prices on fuseblocks
I just got back form the AeroElectric Seminar in Nashville. Before I went I was doing a search for the Buss Blade Type Fuseblocks that are used in Bob's wiring systems. I found the exact same fuseblocks on this website: http://www.pegasusautoracing.com/ they have the best prices I have found. I just ordered 1 of each 6,10,20. Bob asked me to let everybody know, so there you go! Someone brought a catalog of electrical supplies that Bob really liked also. I went to there website http://www.waytekwire.com/ and tried to request a catalog but got an error so I'll call them Monday and request one. Really good seminar, good information, and I won a BNC crimping tool :-) -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
From: "AI Nut" <ainut(at)earthlink.net>
Subject: Re: Source for lower prices on fuseblocks
Date: May 02, 2004
Dang! Wish I'd know about that seminar. I'm only about 100 miles from Nashville and would have gone had I known 8-(. ----- Original Message ----- From: "Bobby Hester" <bhester(at)hopkinsville.net> Subject: AeroElectric-List: Source for lower prices on fuseblocks > > I just got back form the AeroElectric Seminar in Nashville. Before I > went I was doing a search for the Buss Blade Type Fuseblocks that are > used in Bob's wiring systems. I found the exact same fuseblocks on this > website: http://www.pegasusautoracing.com/ they have the best prices I > have found. I just ordered 1 of each 6,10,20. Bob asked me to let > everybody know, so there you go! > > Someone brought a catalog of electrical supplies that Bob really liked > also. I went to there website http://www.waytekwire.com/ and tried to > request a catalog but got an error so I'll call them Monday and request one. > > Really good seminar, good information, and I won a BNC crimping tool :-) > > -- > Surfing the Web from Hopkinsville, KY > Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ > RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
Date: May 02, 2004
From: richard(at)riley.net
Subject: Re: Source for lower prices on fuseblocks
I've bought from Pegasus for years. Always great service, fast delivery, reasonably low prices - I can sometimes find better prices, but never by much. A good vendor to deal with, I keep going back. At 02:49 PM 5/2/04, you wrote: > > >I just got back form the AeroElectric Seminar in Nashville. Before I >went I was doing a search for the Buss Blade Type Fuseblocks that are >used in Bob's wiring systems. I found the exact same fuseblocks on this >website: http://www.pegasusautoracing.com/ they have the best prices I >have found. I just ordered 1 of each 6,10,20. Bob asked me to let >everybody know, so there you go! > >Someone brought a catalog of electrical supplies that Bob really liked >also. I went to there website http://www.waytekwire.com/ and tried to >request a catalog but got an error so I'll call them Monday and request one. > >Really good seminar, good information, and I won a BNC crimping tool :-) > >-- >Surfing the Web from Hopkinsville, KY >Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ >RV7A Slowbuild wings-QB Fuse :-) > > ________________________________________________________________________________
Date: May 02, 2004
From: klehman(at)albedo.net
Subject: ANL ring terminal
Hi Would anyone happen to know what size ring terminal fits the ANL fuse holder. Can't seem to find the spec on the B&C site or the Bussman site. thanks Ken ________________________________________________________________________________
Date: May 02, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Spark plug wires...
William wrote: >----------------------------------------------- >Actually, insulation does not increase with altitude. > >Bill schertz > > Actually it does if you go high enough. But then the least of your troubles would be ignition failures. Planes do not fly well in a vacuum, nor do engines operate well :-) . So, for all practical purposes you are correct. Dick Tasker ________________________________________________________________________________
Date: May 02, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Avionics Cooling fans - blowers
The comments below are all correct. However, if you want the el-cheapo fans to work for long, make sure you get the ones with ball bearings rather than sleeve bearings. Dick Tasker Robert McCallum wrote: > > > > >> >>Okay, I am about to give up trying to figure this out, >> >>Why are FAA TSO bla bla bla avionics cooling fans so special?? >> >> >> >They're not. > > > >>I know they >>have all that paper work to drive the price up but other than that, >> >>I mean they are brushless, Made of plastic and run from dc voltage either 12 >>or 24 volts? >> >> >> >Correct. > > > >>So other than the TSO paper work what else makes them so expensive?? >> >> >> >Nothing, other than the fact that those with certified aircraft must use >them by regulation and therefore the seller can get what the market will >bear. > > > >>Is there something special there doing to contain EMI - RFI ??? >> >> >> >No. > > > >>I mean >>computer cooling fans are dirt cheap, and able to cool electronics parts in >>computers, why can't they be used for Experimental aircraft ? >> >> >> >They can. You can use anything you want in an experimental. That's why >it's an experimental. >Why would you suppose you can't? > > > >>Can anybody shed some light on this one ?? >> >> >> >You are required to use TSO'd parts only in certified aircraft, you can >use anything you deem suitable for the task at hand in an experimental. > > > >>Thanks in advance >>Jeff. >> >> >> >Bob McC > > > >> >> >> >> > > > > ________________________________________________________________________________
Date: May 02, 2004
From: Wallace Enga <wenga(at)svtv.com>
Subject: ANL ring terminal
A 5/16" ring terminal fits snuggly around the one I have from B&C. Wally Enga > >Hi >Would anyone happen to know what size ring terminal fits the ANL fuse >holder. Can't seem to find the spec on the B&C site or the Bussman site. >thanks >Ken > ________________________________________________________________________________
Date: May 02, 2004
Subject: short Vans master relay stud length, again...
From: czechsix(at)juno.com
Guys, I know this has come up before...I've got the Vans master relay with the oh-so-short little studs which will barely hold a single terminal let alone the multiple ones that I need (battery lead, e-bus feed, Lightspeed #1, and aux battery feed). Before I toss it in the useless parts bin and order a manly B&C relay on Viagra with a stud size worthy of my 21st Century electrical system, I'm just curious as to why I can't stack the aformentioned terminals directly on the + battery terminal? Seems I recall hearing somewhere that this is bad practice, but can't think of how the physics of the connection would be any different (i.e. less convenient or less secure) this way as opposed to attaching them all to the master relay stud. But I don't have my battery yet (planning Odyssey PC680) so I'm not sure if there are issues I'm unaware of.... Thanks, --Mark Navratil Cedar Rapids, Iowa RV-8A N2D fwf stuff.... ________________________________________________________________________________
Date: May 02, 2004
Subject: Re: short Vans master relay stud length, again...
From: "Matt Prather" <mprather(at)spro.net>
I think its a matter of convenience... During the life of the airplane, you will have to disconnect the battery many times. If the battery lug has a bunch of stacked connecters, you have to wrestle with all of the each time you disconnect the battery. If they are attached to the contactor stud, they can remain in place. Regards, Matt- N34RD > > Guys, > > I know this has come up before...I've got the Vans master relay with the > oh-so-short little studs which will barely hold a single terminal let > alone the multiple ones that I need (battery lead, e-bus feed, > Lightspeed #1, and aux battery feed). > > Before I toss it in the useless parts bin and order a manly B&C relay on > Viagra with a stud size worthy of my 21st Century electrical system, I'm > just curious as to why I can't stack the aformentioned terminals > directly on the + battery terminal? Seems I recall hearing somewhere > that this is bad practice, but can't think of how the physics of the > connection would be any different (i.e. less convenient or less secure) > this way as opposed to attaching them all to the master relay stud. But > I don't have my battery yet (planning Odyssey PC680) so I'm not sure if > there are issues I'm unaware of.... > > Thanks, > > --Mark Navratil > Cedar Rapids, Iowa > RV-8A N2D fwf stuff.... > > ________________________________________________________________________________
Subject: Z-Document to Start From?
Date: May 03, 2004
From: "Scott, Ian" <ian_scott(at)commander.com>
out of curiosity why 2 computers and also what 2 computers specifically, you may be making a reliable system (the factory ECU) less reliable by replacing it with 2 aftermarket systems, and how are you going to deal with the fact that there are only one spark plug per cylinder? Ian (owner of many a Subaru, though none in a plane) -----Original Message----- From: Kenny Bauman [mailto:kennybauman(at)yahoo.com] Subject: AeroElectric-List: Z-Document to Start From? Bob, What Z diagram would you recomend taking a look at for the following: Subaru engine


April 22, 2004 - May 03, 2004

AeroElectric-Archive.digest.vol-dd