AeroElectric-Archive.digest.vol-du

December 15, 2004 - December 30, 2004



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Date: Dec 15, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Ground and braded wire.
> >I remember seeing that when wiring the rear seat jacks that separate wires >should be used or all the wires going to all the jacks should be the same >length. I believe that the reasoning for this was that the audio from the >jacks that are closely connected would be louder than the farthest one. > From the schematic, this does not seem to be the case. In fact, I found it >hard to believe that with the distances that we are using it would be the >case. Correct. It might be a factor with front to rear of cabin on a 747 but not on an RV8. Further, most headsets have volume controls on the earphone cup so that panel controls can be adjusted for "too much" audio volume and individual users can adjust their own headset levels as needed. > The only reason I could think of would be a single point of failure >then more than one jack could be affected. Now this was before I started on >this list way back a long time ago. So then my question would be, other than >single point of failure, there should not be any reason to extent the >wirings from one jack to another to another to another? Yeah, this might be an issue but it's pretty small. There are many other single points of failure for both sets of jacks in the audio system. This is why P1.10 of the schematics in: http://www.aeroelectric.com/Catalog/AEC/9009/9009-700E.pdf suggest "failsafe" jacks be installed in some out-of-the-way- but-accessible place in the cockpit. If the audio system craps, the pilot still has direct access to the comm transceiver's headset and microphone circuits. Bob . . . ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: Re: Strobe Power supply
Date: Dec 15, 2004
----- Original Message ----- From: <f1rocket(at)comcast.net> Subject: Re: AeroElectric-List: Strobe Power supply > > John, > > I have a connector installed at the wing root, as you describe. I wired the shield wire to pins on both sides of the Molex fitting in order to have shield wire continuity all the way from the strobe fixture in the wing to the power supply in my baggage compartment. > > You'll likely see comments about the need to break your wires at the root because the wings never come off, etc. I chose to do it for convenience sake during the build process. I like to wire things up as complete as I can while the project is still at home in the garage. Then, when I get to the cold airport hangar, all I need to do is insert the wings, snap together the Molex fittings, and I'm done. If done properly with the proper tools, I don't see this fitting as adding any significant complexity or risk to my electrical system. > > Randy > F1 Rocket > www.pflanzer-aviation.com > > -------------- Original message -------------- > > > > > I have the Whelen Remote Strobe Light Power Supply mounted under the baggage > > floor > > > > on my RV-9A. Is it better to run the shielded cable from the power supply to > > the lights in > > > > the wings without using any connectors or can I cut this cable for the > > connectors between the > > > > wings and the fuselage and splice the braided shield together at this point? > > I am worried > > > > about noise on the system. The connectors would make installation a bit > > easier since I > > > > could run the wires in the conduits in both the wings and the fuselage and > > close up everything. > > > > > > John > > > > RV-9A > > > > > > > > > > > > > > John, > > I have a connector installed at the wing root, as you describe. I wired the shield wire topins on both sides of the Molex fittingin order to have shield wire continuity all the way from the strobe fixture in the wing to the power supply in my baggage compartment. > > You'll likely see comments about the need to break your wires at the root because the wings never come off, etc. I chose to do it for convenience sake during the build process. I like to wire things up as complete as I can while the project is still at home in the garage. Then, when I get to the cold airport hangar, all I need to do is insert the wings, snap together the Molex fittings, and I'm done. If done properly with the proper tools, I don't see this fitting as adding any significant complexity or risk to my electrical system. > > Randy > F1 Rocket > www.pflanzer-aviation.com > > -------------- Original message -------------- > > -- AeroElectric-List message posted by: "John B. Szantho" > > I have the Whelen Remote Strobe Light Power Supply mounted under the baggage > floor > > on my RV-9A. Is it better to run the shielded cable from the power supply to > the lights in > > the wings without using any connectors or can I cut this cable for the > connectors between the > > wings and the fuselage and splice the braided shield together at this point? > I am worried > > about noise on the system. The connectors would make installation a bit > easier since I > > could run the wires in the conduits in both the wings and the fuselage and > close up everything. > > > John > > RV-9A > > > .com/archives > > ________________________________________________________________________________
Date: Dec 15, 2004
From: "David E. Nelson" <david.nelson(at)pobox.com>
Subject: Re: ARINC 429 port and general serial ?'s
12/15/2004 03:59:37 PM, Serialize by Router on MailServ59-US/AUS/H/NIC(Release 6.5.1|January 21, 2004) at 12/15/2004 03:59:39 PM, Serialize complete at 12/15/2004 03:59:39 PM Hi Michael, I found this: http://www.condoreng.com/support/downloads/tutorials/ARINCTutorial.PDF It may be a little technical for some but thought I'd submit for the archives, at least. Regards, /\/elson Austin, TX Right Wing/Tank On Wed, 15 Dec 2004, Stewart, Michael (ISS Atlanta) wrote: > > Need help in identifying data transfer between units. > > I think I have too many computers in my panel. I need an explanation of > the ARINC 429 data stream. Who puts it together, and who wants it, and > for what? > > > I have a GRT EFIS display as primary EFIS, MX20, 430 for com, 330 for > traffic, BMA G3 lite for backup. > > > Care to explain the difference between the serial data streams and the > ARINC? Are all serial streams created equal? > > The 330 for example, in the installation instructions, has 4 arinc in > ports and serves as a "concentrator" to then send out to the 430. What > is in the ARINC data stream that the 430 would want? It says the EFIS > selected course would come into the 330 from the EFIS, then go out on > the ARINC data stream to the 430. Why would the 430 want the course > heading from the EFIS? My understanding is that the 430 is king when it > come to driving position information. I have no clue what the 430 would > do with a heading number from the EFIS. > > > I am having difficulty resolving who is doing what and why with all this > data passing around. Serial this, ARINC that. ARGH! ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: whalen strobe wire size
Date: Dec 15, 2004
How do you calculate wire size for flash tubes? I'm useing a HDACF Whalen power suply with A610 wingtip tubes and a A500 series taillight assy. Max. joules will be 42. Thanks Bill S. Pulsar III ________________________________________________________________________________
Date: Dec 15, 2004
Subject: Re: Power Contactors
From: "John Schroeder" <jschroeder(at)perigee.net>
Bob - Could you also post the .DWG Auto CAD file. Many thanks, John wrote: > > >> >> Dear Bob: >> >> I want to use EV200 contactors made by Kilovac/Tyco for my project >> ( Cirrus >> VK-30). They are sealed and very similar to CAP200 contactors made for >> certified aircraft. My problem is that the contactors come with a built >> in >> coil >> economizer circuit. The coil leads are polarized red/black (pos/neg). I >> don't know >> how to take this into account when using as a substitute for contactors >> in >> your >> Z-14 system. Specifically, 1) do I need to use separate diodes and, if >> so, >> what polarity. Second, can you help me to decide which lead on the EV200 >> (red or >> black) corresponds to which leads in Z-14. > > Attachements don't propagate through the list server but I was able to > find the data sheet for Tyco-Kilovac EV200 contactors which I've > posted > at: > > http://www.aeroelectric.com/Mfgr_Data/Tyco_Kilovac/ev200.pdf > > I've modified a copy of Figure Z-14 to show how these contactors > would be used. You can eliminate the spike catcher diodes from all > three locations (this is built in on the EV200) but you still > need the two steering diodes on the crossfeed contactor. > > Download both of these pages: > > http://www.aeroelectric.com/PPS/DCPwr/z14h_EV200_1.pdf > http://www.aeroelectric.com/PPS/DCPwr/z14h_EV200_2.pdf > > . . . and cut the lap-edge of > one page with a scissors so that you can overlap the two > pages and have cut ends of features on one page match up > with same features on other page. Use transparent tape to join > the pages into a one-page drawing. > > Bob . . . > > -- ________________________________________________________________________________
Date: Dec 15, 2004
Subject: Re: whalen strobe wire size
From: "John Schroeder" <jschroeder(at)perigee.net>
Why not just buy the cabling from Whelen and not worry about the wire size. :-)) There was a thread on this awhile back. It should be in the archives. John wrote: > > > How do you calculate wire size for flash tubes? I'm useing a HDACF > Whalen power suply with A610 wingtip tubes and a A500 series taillight > assy. Max. joules will be 42. Thanks Bill S. Pulsar III > ________________________________________________________________________________
From: "Malcolm Thomson" <mdthomson(at)attglobal.net>
Subject: Ground plane questions...
Date: Dec 15, 2004
I'm building a Thunder Mustang which is almost 100% carbon fiber. My questions are: 1. Do antennas which receive only (ILS/VOR/Marker) need ground planes and if so what size. 2. Can a "spray-on" metal coating be used? 3. For Com antenna's how big must the ground plane be (minimum and preferred sizes)? 4. If the ground plane is on the inside of the aircraft (opposite side of the carbon skin than the antenna) does it still work? 5. Does the ground plane have to be made of sheet metal and be shaped round, square or do strips of copper tape work? Thanks Malcolm. ________________________________________________________________________________
From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: LVWM and Kilovac contactors
Date: Dec 15, 2004
Bob, Some time ago I asked questions about problems with my low voltage warning. My diagram is as per figure Z16 with two batteries and ABMM. The main battery is monitored by the ABMM, and the auxiliary battery voltage is monitored by a Low Voltage Warning Module with switching functionality to light a panel light when the Aux battery is not online. To prevent the LVWM from draining the Aux battery, it is powered through a small relay energized by the E-bus. I hope my description is clear enough. Now here is my problem : When the ship is powered by a bench supply via the 'cold' contact of the main battery contactor, everyhing works as expected. But when the Kilovac EV 200 main contactor is energized, the LVWM fails to annunciate. To make a long story short, I came to the conclusion the relay was the culprit. When the Kilovac contactor comes on line, the small relay opens, isolating the LVWM. I conducted some tests with another relay with the same result. I borrowed a standard Cutler-Hammer contactor and used it with jumpers in the airplane : no problem with the LVWM. The Kilovac has a special economizer circuit, but how can it disturb this particular relay, and only this one ? After all a contactor is a contactor, and everything else is working. Have you heard about such a problem with the Kilovac EV 200 contactors, or do you have an idea as to how to work around the problem ? Thanks for your help, Regards, Gilles ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Trim Runaway
Date: Dec 15, 2004
I have a question regarding the spooky runaway trim-- My suspicion is that stuck buttons on the joystick are the culprit. Does anyone have the real gospel on the problem? Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net When trouble arises and things look bad, there is always one individual who perceives a solution and is willing to take command. Very often, that individual is crazy. --Dave Barry ________________________________________________________________________________
From: "Paul Schattauer" <chasm711(at)msn.com>
Subject: Trim Runaway
Date: Dec 15, 2004
Eric Could be the button, could be the relay, could be the servo/wiring. If you use a china hat for the stick control get a good quality one. This has been chewed over before and there is some good stuff in the archives. Basically it's just a trim tab not the whole stabilizer and you can over power it fairly easily. But if you want the belt and suspenders approach try this. Get a three position switch with one side spring loaded to center. Wire the up position normal on, center off and down (spring loaded off) reverse. If you get a stuck relay or switch you can turn it off (center) and "bump" it back to where you want it with the spring loaded down (reverse). Paul Schattauer RV8 808PS >From: "Eric M. Jones" <emjones(at)charter.net> >Reply-To: aeroelectric-list(at)matronics.com >To: >Subject: AeroElectric-List: Trim Runaway >Date: Wed, 15 Dec 2004 21:49:41 -0500 > > > >I have a question regarding the spooky runaway trim-- > >My suspicion is that stuck buttons on the joystick are the culprit. > >Does anyone have the real gospel on the problem? > >Regards, >Eric M. Jones >www.PerihelionDesign.com >113 Brentwood Drive >Southbridge MA 01550-2705 >Phone (508) 764-2072 >Email: emjones(at)charter.net > > >When trouble arises and things look bad, there is always one individual >who perceives a solution and is willing to take command. >Very often, that individual is crazy. > --Dave Barry > > ________________________________________________________________________________
Date: Dec 15, 2004
Subject: Re: Trim Runaway
From: earl_schroeder(at)juno.com
Or another possible solution is to have another set of switches available to 'override' the coolie hat. Since my ailerons are only spring biased in trim and easily overridden I don't need one for that but I do have one for the elevator trim. Other than the coolie hat switch which works 'nearly' all the time, I really like my infinity stick grips. Earl writes: > > > Eric > > Could be the button, could be the relay, could be the servo/wiring. > If you > use a china hat for the stick control get a good quality one. This > has been > chewed over before and there is some good stuff in the archives. > Basically > it's just a trim tab not the whole stabilizer and you can over power > it > fairly easily. But if you want the belt and suspenders approach try > this. > Get a three position switch with one side spring loaded to center. > Wire the > up position normal on, center off and down (spring loaded off) > reverse. If > you get a stuck relay or switch you can turn it off (center) and > "bump" it > back to where you want it with the spring loaded down (reverse). > > Paul Schattauer > RV8 808PS > > > >From: "Eric M. Jones" <emjones(at)charter.net> > >Reply-To: aeroelectric-list(at)matronics.com > >To: > >Subject: AeroElectric-List: Trim Runaway > >Date: Wed, 15 Dec 2004 21:49:41 -0500 > > > > > > > >I have a question regarding the spooky runaway trim-- > > > >My suspicion is that stuck buttons on the joystick are the > culprit. > > > >Does anyone have the real gospel on the problem? > > > >Regards, > >Eric M. Jones > >www.PerihelionDesign.com > >113 Brentwood Drive > >Southbridge MA 01550-2705 > >Phone (508) 764-2072 > >Email: emjones(at)charter.net > > > > > >When trouble arises and things look bad, there is always one > individual > >who perceives a solution and is willing to take command. > >Very often, that individual is crazy. > > --Dave Barry > > > > > > > http://www.matronics.com/FAQ/AeroElectric-List.htm > > > > > > ________________________________________________________________________________
From: brucem(at)att.net
Subject: RMI MicroEncoder
Date: Dec 16, 2004
Those not using Dynon may be interested in my eBay listing for a RMI MicroEncoder kit. See http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&category=26439&item=4512793073&rd=1 FWIW, Bruce McGregor Those not using Dynon may be interested in my eBay listing for a RMI MicroEncoder kit. See http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItemcategory=26439item=4512793073rd=1 FWIW, Bruce McGregor ________________________________________________________________________________
Date: Dec 16, 2004
From: Ken <klehman(at)albedo.net>
Subject: Re: Trim Runaway
clamav-milter version 0.80j on juliet.albedo.net Aircraft where a stuck trim will kill you usually use a dual trim switch (and dual relays if appropriate). Your thumb pushes them both simultaneously but removing your thumb stops the trimming unless two things stick. Similar techniques are used to counter a single actuator failure so that a single actuator can't overpower an off and locked actuator. Ken >> >> >>I have a question regarding the spooky runaway trim-- >> >>My suspicion is that stuck buttons on the joystick are the culprit. >> >>Does anyone have the real gospel on the problem? >> >>Regards, >>Eric M. Jones >>www.PerihelionDesign.com >>113 Brentwood Drive >>Southbridge MA 01550-2705 >>Phone (508) 764-2072 >>Email: emjones(at)charter.net >> >> >> ________________________________________________________________________________
Date: Dec 16, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: EFI system wiring . . .
> >Comments/Questions: Bob, I have ordered your guide, but I have a pressing >question. What is the most effective way to supply poer to 4 injectors >from a single feed source? My initial thoughts are to use Raychem Solder >Splices How long are the wires from the common joint out to each injector? Do you have any sense of how often an injector fails shorted? The reason for these questions is to deduce the value of using a fused supply lead to each injector as the wires branch out from the common point. I've seen a number of diagrams wherein the designer has incorporated a 4-fuse array to protect the wires extended to each injector. The notion is that one wire could become faulted and take out one injector but leaving the other 3 intact. The engine would run poorly but it would still run. If you subscribe to the fuse-per-injector philosophy, consider using a fuse block like: http://www.aeroelectric.com/Pictures/fuseblks.jpg I've seen some rather complicated switching arrangements for protecting and controlling the fuel-injected engine but I'm mystified as to why the designer needs to do more than simply drive one of these fuse-blocks with an ON/OFF switch and branch out from the fuse block to various loads in the system. Do you have a recommended wiring diagram for your engine? Can you copy it and mail it to me? A blue PIDG splice will handle 3, 20AWG wires in each end. This device offers a handy and secure means for spreading one feeder out as many as five directions. Soldering the joint and covering with heatshrink is equally effective. I think your decision-making opportunities may be more involved than deciding how to branch 4 wires out from a single feeder. Bob . . . ----------------------------------------- ( Experience and common sense cannot be ) ( replaced with policy and procedures. ) ( R. L. Nuckolls III ) ----------------------------------------- ________________________________________________________________________________
Date: Dec 16, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Power Contactors
> > >Bob - > >Could you also post the .DWG Auto CAD file. http://www.aeroelectric.com/PPS/DCPwr/z14h_EV200.DWG Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: matronics.20.swinn(at)xoxy.net
Subject: Canard Pusher Grounding Scheme
Date: Dec 16, 2004
Hello! This is my first posting to the AeroElectric list. I've been following the web site and studying the 'Connection for some time now. I have noticed that the 'Conduit' style grounding scheme for canards has been removed from the 'Connection in the latest revision. I have an older version that includes a copper pipe grounding scheme that is no longer mentioned in the latest rev of the grounding chapter. I am wondering if this scheme is no longer recommended? I tried to find discussion in the archives as to why this scheme was removed, but was not able to find any. More than likely my search was defective. I am at the beginning of the electrical chapter on the Long-Ez project and can go either way at this point, conduit or #2 wire as described in the Revision 10 of the connection. I'm still drawing schematics. ________________________________________________________________________________
Date: Dec 16, 2004
Subject: Re: Canard Pusher Grounding Scheme
From: "Matt Prather" <mprather(at)spro.net>
Here's a quote from the archives: " The first ground system I described in the 'Connection 15 years ago focused on canard pushers and indeed, a copper conduit was suggested as doubling for a wire pathway and system ground. A number of builders used this material with generally good success electrically. It is a labor intensive technique. We deduced later that running all wires together in the same bundle down one side of the airplane produced a similarly "quiet" system. What you propose would work. I'd recommend you run all wiring down the same side of the aircraft so as to avoid generating strong magnetic fields in the cockpit due to any un-shared electron paths between right and left sides. If it were my airplane, I'd ditch the vacuum pump, run an all-electric system and use plain ol' wires to carry the electrons. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . ." Regards, Matt- VE N34RD, C150 N714BK > > Hello! This is my first posting to the AeroElectric list. I've been > following the web site and studying the 'Connection for some time now. > I have noticed that the 'Conduit' style grounding scheme for canards has > been removed from the 'Connection in the latest revision. I have an > older version that includes a copper pipe grounding scheme that is no > longer mentioned in the latest rev of the grounding chapter. > > I am wondering if this scheme is no longer recommended? I tried to find > discussion in the archives as to why this scheme was removed, but was > not able to find any. More than likely my search was defective. > > I am at the beginning of the electrical chapter on the Long-Ez project > and can go either way at this point, conduit or #2 wire as described in > the Revision 10 of the connection. I'm still drawing schematics. > > ________________________________________________________________________________
From: Drdavevk30(at)aol.com
Date: Dec 16, 2004
Subject: Re: Power Contactors
Dear Bob: Thank you so much for the modified Z-14 drawings with the EV200 contactors. Just to be complete can I also use the EV200's for the starter contactor and the ground external power contactor? With/without the extra diodes? Dr. Dave ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Canard Pusher Grounding Scheme
Date: Dec 16, 2004
I have a vested interest in this---but if it were my airplane I would look at the Super-2-CCA FatWire. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net > > Hello! This is my first posting to the AeroElectric list. I've been > following the web site and studying the 'Connection for some time now. > I have noticed that the 'Conduit' style grounding scheme for canards has > been removed from the 'Connection in the latest revision. I have an > older version that includes a copper pipe grounding scheme that is no > longer mentioned in the latest rev of the grounding chapter. > > I am wondering if this scheme is no longer recommended? I tried to find > discussion in the archives as to why this scheme was removed, but was > not able to find any. More than likely my search was defective. > > I am at the beginning of the electrical chapter on the Long-Ez project > and can go either way at this point, conduit or #2 wire as described in > the Revision 10 of the connection. I'm still drawing schematics. > > ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: Trim Runaway
Date: Dec 16, 2004
Mike--I can't seem to open the story. Please confirm that the URL is okay. Runaway trim--I asked this question to spur my thinking about how to handle the varieties of trim malfunctions. This is aimed at the MAC-RAC trim. Very common, and pretty good for the money. A few years ago I converted this two-button trim to a true servo type that reads a potentiometer. I have designed a tiny little adapter box that allows any voltage divider potentiometer to set the position of the MAC-RAC trim servo. Then I started to add features. 1) I added an "In Transit" line to show an LED on the instrument panel when the trim motor is ON. 2) Then I added a line to feed the MAC-RAC LED bar graph (since I am using the internal pot for feedback). 3) Then I figured--I would put in a circuit to send the trim back to some set position if the power lead or ground or control lead to the trim opened. That is to say, if you disconnected the trim servo, the servo will return to neutral (or wherever). I would appreciate comments on this. I've got a few square millimeters left on the PCB on two more pins available in the socket. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net ________________________________________________________________________________
Date: Dec 16, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Power Contactors
> >Dear Bob: > >Thank you so much for the modified Z-14 drawings with the EV200 contactors. >Just to be complete can I also use the EV200's for the starter contactor and >the ground external power contactor? With/without the extra diodes? > >Dr. Dave Yes. I forgot about the contactor at the other end of the drawing. I've updated all the EV200 drawings at: http://www.aeroelectric.com/PPS/DCPwr to cover the starter as well. Yes, you can use this for a ground power contactor to but why? I'm not sure you want to use one as a starter contactor either. The low current consumption feature doesn't do you any good for their ground power or start modes . . . and these contactors are a lot more expensive than the stuff offered by B&C and others. I think if it were my airplane, I'd stay with the el-cheapos in those two slots. You're not going to get any return on investment for putting the gold-standards in those functions. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: ARINC 429 port and general serial ?'s
Date: Dec 16, 2004
On Dec 15, 2004, at 1:43 PM, Stewart, Michael (ISS Atlanta) wrote: > Atlanta)" > > Need help in identifying data transfer between units. > > I think I have too many computers in my panel. I need an explanation of > the ARINC 429 data stream. Who puts it together, and who wants it, and > for what? Perhaps the first answer is why you might want it. The nice thing about ARINC 429 is that it multiplexes a lot of different data on to one set of data lines. In the olden days you had separate wiring for almost every knob in the aircraft. For instance, the heading bug and OBS each required four wires. Each needle and flag in an indicator required two wires. Slaving information for your remote compass required four wires. The horizontal gyro needs five wires for its synchro output. Now imagine a remotely slaved HSI with CDI, VDI, a flag for each, heading bug, OBS, and remote horizontal gyro. Now you know why it has a wire bundle coming out the back that is as thick as your thumb. All that can be carried on a single pair of wires when using ARINC 429. Instead of each set of wires carrying its own special signal, now you can digitally transmit the same information and share the same pair of wires for all the data. The wires carry the electronic message equivalent of "heading 045 degrees," "OBS set to 317 degrees," "CDI is 1.5 dots left," "GS needle is one dot low," "ground track is 043 degrees," "altitude is 4,575 feet," "altitude hold set to 4,500 feet," etc. Once you get an idea of the messages that *can* be sent over an ARINC 429 data stream you can begin to get an idea of who generates it and who might want it. > I have a GRT EFIS display as primary EFIS, MX20, 430 for com, 330 for > traffic, BMA G3 lite for backup. > > > Care to explain the difference between the serial data streams and the > ARINC? Are all serial streams created equal? No, they are not. There are many different ways to transmit data serially. RS-232 is one physical specification and then you can layer things like async, HDLC/SDLC, and other higher-layer protocols on top of that. ARINC 429 has its own electrical and data format that is not like anything else (surprise!). Ethernet is yet another serial protocol. There are boatloads of ways to send data serially and many of them are incompatible. > The 330 for example, in the installation instructions, has 4 arinc in > ports and serves as a "concentrator" to then send out to the 430. What > is in the ARINC data stream that the 430 would want? Well, I can imagine the 430 and MX20 wanting heading data from the slaved gyro compass to orient the moving map display. You want the moving map to orient to your heading so the map on the screen looks like the ground even if there is a wind correction angle. The 430, also being a VOR receiver, wants to know what your OBS is set to. If there is traffic that information needs to find its way to the display(s). > It says the EFIS > selected course would come into the 330 from the EFIS, then go out on > the ARINC data stream to the 430. Why would the 430 want the course > heading from the EFIS? My understanding is that the 430 is king when it > come to driving position information. I have no clue what the 430 would > do with a heading number from the EFIS. As I indicated earlier, you want it for map orientation. > I am having difficulty resolving who is doing what and why with all > this > data passing around. Serial this, ARINC that. ARGH! Well, neither ARINC 429 nor RS-232 (NMEA-0183 for that matter) are designed to allow two data sources to coexist. Consider that your EFIS is providing heading and OBS data while your GPS is providing position and track data to your MX20. You have two data sources and one data sink. Either the MX20 must have a separate input for each device that sources data (impractical) or you can have various devices accepting multiple inputs and then combine them on a single output. A device that does this is a 'concentrator'. ARINC 429 is actually being phased out. The 'only one talker' rule is a real pain-in-the-butt, especially given that having multiple talkers and listeners on the same buss is common now. Ethernet is a good example. Airbus has standardized on switched 100Mbps Ethernet as the standard flight instrumentation buss now. And ARINC 429's data rate of 100Kbps makes it 1000 times slower than Ethernet. This is pretty simplistic but hopefully it provides a glimmer of why one might want to use ARINC 429. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: Drdavevk30(at)aol.com
Date: Dec 17, 2004
Subject: Re: Power Contactors
In a message dated 12/16/2004 7:10:32 PM Eastern Standard Time, b.nuckolls(at)cox.net writes: > >Dear Bob: > > > >Thank you so much for the modified Z-14 drawings with the EV200 contactors. > >Just to be complete can I also use the EV200's for the starter contactor > and > >the ground external power contactor? With/without the extra diodes? > > > >Dr. Dave > > > Yes. I forgot about the contactor at the other end of the drawing. > I've updated all the EV200 drawings at: > > http://www.aeroelectric.com/PPS/DCPwr to cover the starter > as well. Yes, you can use this for a ground power contactor > to but why? I'm not sure you want to use one as a starter contactor > either. The low current consumption feature doesn't do you any > good for their ground power or start modes . . . and these > contactors are a lot more expensive than the stuff offered > by B&C and others. > > I think if it were my airplane, I'd stay with the el-cheapos > in those two slots. You're not going to get any return on > investment for putting the gold-standards in those functions. > > Bob . . Dear Bob: For some unknown reason I can't open the latest modified Z-14 diagram in .dwg with my version of Autocad. Could you post it in .pdf format please. Thanks so much. Dr. Dave ________________________________________________________________________________
Date: Dec 17, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Power Contactors
> >In a message dated 12/16/2004 7:10:32 PM Eastern Standard Time, >b.nuckolls(at)cox.net writes: > > >Dear Bob: > > > > > >Thank you so much for the modified Z-14 drawings with the EV200 > contactors. > > >Just to be complete can I also use the EV200's for the starter contactor > > and > > >the ground external power contactor? With/without the extra diodes? > > > > > >Dr. Dave > > > > > > Yes. I forgot about the contactor at the other end of the drawing. > > I've updated all the EV200 drawings at: > > > > http://www.aeroelectric.com/PPS/DCPwr to cover the starter > > as well. Yes, you can use this for a ground power contactor > > to but why? I'm not sure you want to use one as a starter contactor > > either. The low current consumption feature doesn't do you any > > good for their ground power or start modes . . . and these > > contactors are a lot more expensive than the stuff offered > > by B&C and others. > > > > I think if it were my airplane, I'd stay with the el-cheapos > > in those two slots. You're not going to get any return on > > investment for putting the gold-standards in those functions. > > > > Bob . . > >Dear Bob: > >For some unknown reason I can't open the latest modified Z-14 diagram in .dwg >with my version of Autocad. Could you post it in .pdf format please. Thanks >so much. I rewrote it in R14 format. Try the .dwg file again. The two EV200 .pdf files are 8.5x11 pages to be taped together to make a big and more readable drawing. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: matronics.20.swinn(at)xoxy.net
Subject: Schematic Review
Date: Dec 17, 2004
Group: I have prepared a schematic for the Long-EZ project I am working on. The aircraft will be utilizing lightweight starter, alternator and the SD-8 as a backup power source. The engine is a Lycoming with dual electronic ignition, so reliability and redundancy are my biggest goals. Also very important is to make the electrical system as easy to use as possible. I have combined some ideas from the various architectures described in the 'Connection and have come up with the following Dual Alternator, Dual battery system. The system is essentially Z-13, but adds a second battery. The only feature that I think is new is the Essential Bus feed select switch is a 2-1, allowing the essential bus to be powered from either the main or alternate battery. Further, this switch also couples the SD-8 alternator to the battery that is selected so that the pilot won't accidentally connect it to the wrong battery. I have two additional thoughts on this circuit: 1. I thought about powering the Aux Battery contactor from the DC Power Master switch instead of a separate switch. This simplifies the system and I only see one disadvantage, in the event of a battery failure, the Main Bus can't be isolated and connected to the remaining battery. 2. I could eliminate the Aux Alternator Power switch and switch it ON/OFF from the E-Buss switch. I'm not sure what kind of switch would work for this along with it's existing duties, but then the E-Bus alt feed switch would automatically setup the E-Bus with one operation by the pilot. A possible disadvantage here is that the e-bus switch is becoming a concentrated point of failure for three functions. I'm offering up this schematic for critical review; it can be found at the following URL: http://66.159.252.83/PowerDistribution.jpg I do have one question as well: The batteries and contactors will be in the nose. That means the 2AWG wire running to the starter will be 12 feet long or so. Do I need to put some king of protection on this wire as it leaves the Contactor? It doesn't seem like a good idea to have a 2AWG wire running the length of the aircraft with no over-current protection. Thanks! -Scott San Diego, CA ________________________________________________________________________________
From: "The Minearts" <smineart(at)kdsi.net>
Subject: D-sub pins for MAC servo connection
Date: Dec 17, 2004
I was thinking of using Bob's method for using the D-sub connectors for the servo wires. Am I missing something, or would it make a more reliable connection to substitute machined, crimped pins for the solder connections in Bob's illustration? Steve Mineart, CH601XL ________________________________________________________________________________
Date: Dec 17, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: D-sub pins for MAC servo connection
> >I was thinking of using Bob's method for using the D-sub connectors for >the servo wires. Am I missing something, or would it make a more reliable >connection to substitute machined, crimped pins for the solder connections >in Bob's illustration? You can go either way. The solder-cup connectors are not especially "weaker" than the machined pin connectors. The machined pins are easier to install and if you get one in the wrong hole, you can pull it out and move it. The fine wires on a MAC actuator would probably like to be doubled back to insure enough copper in the crimp of a machined pin but which ever connector is most attractive to you will work fine. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: WRBYARS(at)aol.com
Date: Dec 17, 2004
Subject: Battery Charger (desulfator)
Greetings to all, I wanted to share this item with every body. I've had one of these for a couple of years and can say that it works on most "old " batteries. I keep it on my Luscombe T8F as a trickle charge when I'm not flying much, it has an auto shut off so you don't over charge. Cheers Bill Byars 1949 T8F http://www.northerntool.com/webapp/wcs/stores/servlet/ProductDisplay?storeId=6 970&productId=197012&R=197012&cmemid=EFP090501p01c01 ________________________________________________________________________________
Date: Dec 17, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Schematic Review
Before we get into specifics of your proposal, can you explain where you find figure Z-13 deficient to your design and the missions you plan to use it in? In other words, what manner of in-flight failures are you trying to mitigate? Please understand, this is NOT an instance of "not invented here" syndrome. I perceive this as an excellent example case for conducting an FMEA . . . failure modes effects analysis where: 1. How many ways can a part fail? 2. How will each failure affect system operation? 3. How will I know it failed in flight? 4. Is the failure preflight detectable? 5. Is failure of this part, in any failure mode, likely to create a hazard to flight? 6. Will failure of this part be likely to overtax my piloting skills for comfortably terminating the flight? For review, I did a Google on FMEA and Preflight and this item was at the top of the first page: http://www.gatm.com/flying/electrical/introduction.html I was gratified to see that someone understood and embraced the concepts of failure tolerance and expanded on those to fit his/her particular situation in the modification of a Grumman Tiger. 95% of the words in this piece are my own. The goal of this exercise is two-fold. (1) to assist you in achieving your acknowledged goal of simple system reliability and (2) identify ways in which anything I've published can be improved upon. The first edition of Appendix Z was significantly different in many ways . . . all the changes were improvements deduced in studies similar to that which I am proposing for task before you. A good place to begin is to figure out which Z-drawing is most attractive to your goals, figure out where it's deficient and modify it to correct the deficiencies. There are many new readers to the List since the last time we conducted this exercise . . . obviously, you can wire your airplane any way you wish but I'd be pleased if you would indulge me in some good critical review of ALL the ideas before us with the goal of passing these skills on to others. Bob . . . > > >Group: > >I have prepared a schematic for the Long-EZ project I am working on. >The aircraft will be utilizing lightweight starter, alternator and the >SD-8 as a backup power source. The engine is a Lycoming with dual >electronic ignition, so reliability and redundancy are my biggest goals. >Also very important is to make the electrical system as easy to use as >possible. I have combined some ideas from the various architectures >described in the 'Connection and have come up with the following Dual >Alternator, Dual battery system. The system is essentially Z-13, but >adds a second battery. The only feature that I think is new is the >Essential Bus feed select switch is a 2-1, allowing the essential bus to >be powered from either the main or alternate battery. Further, this >switch also couples the SD-8 alternator to the battery that is selected >so that the pilot won't accidentally connect it to the wrong battery. > >I have two additional thoughts on this circuit: >1. I thought about powering the Aux Battery contactor from the DC Power >Master switch instead of a separate switch. This simplifies the system >and I only see one disadvantage, in the event of a battery failure, the >Main Bus can't be isolated and connected to the remaining battery. > >2. I could eliminate the Aux Alternator Power switch and switch it >ON/OFF from the E-Buss switch. I'm not sure what kind of switch would >work for this along with it's existing duties, but then the E-Bus alt >feed switch would automatically setup the E-Bus with one operation by >the pilot. A possible disadvantage here is that the e-bus switch is >becoming a concentrated point of failure for three functions. > >I'm offering up this schematic for critical review; it can be found at >the following URL: > >http://66.159.252.83/PowerDistribution.jpg > >I do have one question as well: The batteries and contactors will be in >the nose. That means the 2AWG wire running to the starter will be 12 >feet long or so. Do I need to put some king of protection on this wire >as it leaves the Contactor? It doesn't seem like a good idea to have a >2AWG wire running the length of the aircraft with no over-current >protection. > >Thanks! > >-Scott >San Diego, CA -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: Re: whalen strobe wire size
Date: Dec 17, 2004
----- Original Message ----- From: "Bill and Marsha" <docyukon(at)ptcnet.net> Subject: whalen strobe wire size > How do you calculate wire size for flash tubes? I'm useing a HDACF > Whalen power suply with A610 wingtip tubes and a A500 series taillight > assy. Max. joules will be 42. Thanks Bill S. Pulsar III > ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=VvfsK3CTj0cJ767AUMkBh2DxUd8LFq5pfWWSJS6TRvvN1MNlVw5i39zpSmUMwqMHV+8m15qo48NatSL12h7N5iN0aWsCUa7SDWL2PETsR6aO9GDOrOTZsDDF10xWmusTqlRoHXJPbqXJ3nbFFBZpsWrSqhay2eztRVNkGMjvThY;
Date: Dec 17, 2004
From: D Fritz <dfritzj(at)yahoo.com>
Subject: Trim Relay Deck
Does anyone know of an inexpensive relay deck that will allow control via two sticks while avoiding any issues with both sticks controlling the trim in opposite directions? Or perhaps a roll-your-own solution? It'd be nice to have trim speed control as well. And while I'm asking for the moon, how about a trim override feature in case of runaway trim. I've read some of the old discussion on this in the archives, but haven't found any diagrams showing some ideas of how to do it. Thanks folks, for all the input and responses on this and the other questions, this list is GREAT! Dan Fritz Velocity ________________________________________________________________________________
Date: Dec 17, 2004
Subject: Re: Trim Relay Deck
From: "John Schroeder" <jschroeder(at)perigee.net>
Dan - Bob Nuckolls shows one of these critters in some of his schematics of trim systems. He may be able to post it. If not, email me and I'll send a copy from one of his on-line drawings. Cheers, John > Does anyone know of an inexpensive relay deck that will allow control > via two sticks while avoiding any issues with both sticks controlling > the trim in opposite directions? Or perhaps a roll-your-own solution? ________________________________________________________________________________
From: Denis Walsh <denis.walsh(at)comcast.net>
Subject: Re: Trim Relay Deck
Date: Dec 17, 2004
I believe our host, Matronics still sells the combo speed controller and multi trim switch box for a reasonable price. I have been using one for 7.5 years (1400 hrs) with no malfunction. It is light weight and can be mounted almost anywhere. I highly recommend it. I added a pullable circuit breaker to disenable it should an electrical problem ever arise. You can add as many trim switches as you like. The first user gets control, so you have to be able to manually disable the co pilot if this is required. Denis RV-6A On Dec 17, 2004, at 5:30 PM, D Fritz wrote: > > Does anyone know of an inexpensive relay deck that will allow control > via two sticks while avoiding any issues with both sticks controlling > the trim in opposite directions? Or perhaps a roll-your-own solution? > It'd be nice to have trim speed control as well. And while I'm > asking for the moon, how about a trim override feature in case of > runaway trim. I've read some of the old discussion on this in the > archives, but haven't found any diagrams showing some ideas of how to > do it. Thanks folks, for all the input and responses on this and the > other questions, this list is GREAT! > > Dan Fritz > Velocity > ________________________________________________________________________________
From: "Cory Emberson" <bootless(at)earthlink.net>
Subject: Santa Maria (CA) Fly-in Weekend (April 22-24 2005)
- SMXgig
Date: Dec 17, 2004
Hello everyone! With Matt Dralle's blessing (thank you, Matt!), I'm pleased to post this announcement for a terrific aviation fly-in weekend. SMXgig (in Santa Maria, CA) has become the year's largest face-to-face get-together of electronically networked aviators. We hope you'll plan to attend because we expect this year's gig to be the best ever. People come from all over the country (and sometimes overseas) to attend, and most of the sessions qualify for FAA Wings cards. The dates are April 22-24, 2005 (Friday-Sunday). It's a lot of fun, and a great chance for pilots from all over to mingle and share aviation stories, ideas, etc. I have had quite a few inquiries about SMXgig, especially from several groups, so I anticipate that it's going to fill up this year. The sessions are still being developed, but I will post an update when we have the roster of speakers and their sessions. The announcement below contains most of the crucial information, and you can get the rest from the website (www.smxgig.org). If you have any questions at all, just let me know, and thanks! ~Cory Emberson KHWD cory(at)smxgig.org >>>NOTICE TO AIRMEN<<< The Seventeenth Annual SMXgig April 22-24, 2005 PRE-REGISTRATION SMXgig 2005 will be held from April 22-24, 2005, at the Santa Maria, CA, Radisson, right on the airport ramp. Because of the anticipated demand, we'll start registration soon, and are now taking pre-registration reservations with a small ($50 per person) deposit. The deposit may be paid by check, PayPal, and all major credit cards. Of course, if the unexpected occurs and you're not able to make SMXgig after all (sniff!), your deposit will be fully refundable within the refund window (usually about two weeks before the gig). Your pre-registration and deposit will guarantee your SMXgig reservation. As soon as I have the rest of the program finalized, we'll start the regular registration process. If you believe you can make it, please reserve your spot with this pre-registration form. First come, first served! The hotel is otherwise sold out during that weekend, so it will be nice to know you've got a place in line. You do *not* need to register with the hotel - just give me your preferences, and I will take care of the reservations. SUPERSONIC SURVIVOR Hanging in the straps of his parachute and feeling the cold night air on his face, Brian Udell felt as if a freight train had collided with his body. As he struggled to inflate his life preserver before plunging into the icy waters of the Atlantic Ocean, he realized it had shredded with the force of the supersonic windblast. With his teeth and one functioning arm, Brian feverishly retrieved a one-man life raft that hung from a fifteen-foot lanyard off his right hip only seconds before entering the water. After popping back to the surface like a bobber on a fishing line, the salt water made him painfully aware of the open wounds, cuts, and scrapes that were strewn over his broken body. The thought of blood pouring into the water inviting sharks for a late night meal motivated him to attempt to get into the partially inflated raft. As he kicked his legs, Brian's lower limbs felt as though only a thread attached them. Exhausted and unable to enter the raft, thoughts of death quickly consumed his mind. Knowing he would be unable to survive the night under the extreme conditions, Brian began to pray. The next several hours of survival and the many months of excruciating rehabilitation deliver an almost unbelievable story. Brian holds the record for surviving the highest speed ejection from a U.S. Fighter Aircraft at nearly 800 MPH. He survived four grueling hours 65 miles off the Atlantic Coast in 60-degree water, 5-foot seas, and 15 MPH winds at night. Brian's determination, perseverance, faith, and sheer will to survive is unparalleled. His story of survival, recovery, and return to the Strike Eagle is an inspiration to everyone. Brian is a very accomplished aviator. He began flying at age nine and took his first cross-country flight at age ten. Since that time he has accumulated over 4000 hours in a variety of both civil and military aircraft. He was one of only sixty candidates across the United States selected to attend the Euro-NATO Joint Jet Pilot Training program. Brian graduated number one in his class and was awarded the Air Training Command - Commanders Cup Trophy. Brian was one of the first Lieutenants selected to fly the F-15E Strike Eagle. He graduated from Strike Eagle training and received the top academic award. Brian went on to his operational unit where he became an Instructor, Mission Commander, and Air to Ground Top Gun winner. He has flown over 100 combat missions in Southwest Asia and logged nearly 2000 hours in the Strike Eagle. Brian received four Air Medals and three Aerial Achievement Medal for combat missions over the skies of Iraq. Brian's military career spanned ten years. He left the Air Force in 1999 and he is currently a pilot with Southwest Airlines. "Brian Udell kept us spellbound for 45 minutes. You could hear a pin drop, except when he made everyone laugh. The story of his four-hour ordeal was gripping and moving. He certainly won the audience." T. Karr, President Carolina Aero Club Just as in previous years, there will be one flat all-encompassing "gig" fee that covers all events that involve significant out-of-pocket costs for the organizers. The fee will be determined with the events is finalized (it should be about $170), and will cover: - Friday afternoon welcome party - Friday evening dinner banquet, featuring Capt. Brian Udell, Supersonic Survivor - Saturday and Sunday tech sessions - Saturday SMX-style BBQ lunch - Saturday evening events (to be announced) - Saturday evening movie extravaganza - Meeting rooms and coffee service at the Santa Maria Radisson - BFUB transportation to (and from) the Saturday evening event Lodging at the SMX Radisson will cost $89.00/night for either a single or double room, which is far below the regular hotel room rate. Be sure you check in as a SMXgig attendee and get the special rate. We have our definitive preference listed with the hotel for rampside rooms - early registration can only help, but of course, the rampside rooms are subject to availability depending on how many existing guests are in those rooms. >>>SMXgig 2005<<< April 22-24, 2005 ELECTRONIC PRE-REGISTRATION FORM When you send your pre-registration, receipt of your deposit will be noted, and your registration updated when the full registration process begins. The credit card information for your hotel reservation will be requested at that time. Please fill in as completely as possible and send to Cory Emberson via: 1. Email at registration(at)smxgig.org . 2. Fax at: 510.782.0415 3. Regular mail to: Cory Emberson - SMXgig 20511 Skywest Drive Hayward, CA 94541 If youre making your deposit by credit card, and dont feel comfortable emailing that information, please feel free to call me at 510.783.4410. If you get my voicemail, I will return your call. Otherwise, both regular mail or fax are safe. GENERAL INFORMATION Your name: _____________________________ Your email address: ____________________ Your daytime phone: (___) ___-____ Your evening phone: (___) ___-____ This form is: _ an original pre-registration _ an amended pre-registration _ a cancellation How confident are you of attending?: __ almost certain __ probably __ maybe Anticipated arrival date and time: ________ at about ____ Departure date and time: ________ at about ____ How are you getting to SMX?: __ Own plane, type __ N#_____ __ Hitching with_____________ __ Airline flight into_____ Number of attendees in your group: __ Names of others in your group:______________________________ HOTEL RESERVATION INFO Number of rooms: __ Number of persons: __ Special requests: __ King bed __ Queen/Queen bed __ Double/Double bed __ Smoking __ Non-smoking __ Other:____________________ Sharing room with:_____________________________ CREDIT CARD INFO: Card #__________________________ exp.______ PayPal address: bootless(at)earthlink.net ANTICIPATED EVENT ATTENDANCE Number of people in my party who I expect to attend the following events: Friday afternoon welcome party ___ Friday evening dinner banquet: __ Saturday morning technical sessions: __ Saturday lunch barbecue: __ Saturday evening event (TBD): __ Sunday morning technical sessions: __ We look forward to seeing you there! ________________________________________________________________________________
Date: Dec 17, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Trim Relay Deck
> > >Dan - > >Bob Nuckolls shows one of these critters in some of his schematics of trim >systems. He may be able to post it. If not, email me and I'll send a copy > from one of his on-line drawings. All of my page-per-system drawings available fro publication are posted at http://www.aeroelectric.com/PPS This link takes you to the top of the directory. Go to any directory below by major subject and you'll find combinations of .pdf and .dwg files with drawings that fit the category. For example, drop into "Flight" for sub directories on "Trim" and "Flaps" drop into those directories for what ever is currently available in those categories. As time permits, I'll be publishing a suite of page-per-system drawings from which builder can choose to configure their own wirebooks. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________ DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=tHZp4ElphkFe8f1QhL7rtSt61ucYCQPp5/7iR4GsQHmED6bciF6he2KSsW2fNkulXV7rsIolr4siZcb91wFUhxFShoJfPaJIQPCnli6Dspb4zr+DAmAu1vflyeEargrrNtXKSbZX2ZHzYBN+1d2MEXynMLFzVin8fDvQALrKvds;
Date: Dec 18, 2004
From: D Fritz <dfritzj(at)yahoo.com>
Subject: Re: Trim Relay Deck
Thanks for the replies. The T5 drawing seems to fit the bill for a simple, low parts-count system. As I interpret the drawing, if the two sticks command opposite trim, the motor simply stops, with no ill effects on the system. Is this correct? Also, I have looked at the Matronics relay deck, but according to Matt, it can only handle 1 Amp. As I understand it the pitch trim motor for the Velocity can draw up to 3A (does anyone know otherwise?) Dan Fritz Velocity --------------------------------- Jazz up your holiday email with celebrity designs. Learn more. ________________________________________________________________________________
Date: Dec 18, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Trim Relay Deck
> >Thanks for the replies. The T5 drawing seems to fit the bill for a >simple, low parts-count system. As I interpret the drawing, if the two >sticks command opposite trim, the motor simply stops, with no ill effects >on the system. Is this correct? yes > Also, I have looked at the Matronics relay deck, but according to Matt, > it can only handle 1 Amp. As I understand it the pitch trim motor for > the Velocity can draw up to 3A (does anyone know otherwise?) Be cautious of relay ratings and application . . . especially when working with motors and/or motors with noise filter capacitors across them. I've been studying relay and switch failures at RAC involving contacts that experience average loads that are a tiny fraction of the relay's current ratings and they still stick or go open. Contact science has some ramifications at both ends of the bell curve for performance that offer some big surprises. The question for the Velocity trim motor is what is the inrush current? I suspect that running current in normal operation is quite nominal but inrush currents can be in the 10-20A range. For this kind of system, I'd lean toward an all solid state controller as opposed to relays. The topic of trim systems comes up and boils real well for about a week every year. I was prompted by the latest event to craft an article to accompany a fist full of drawings to discuss various considerations for pitch trim (or roll trim or rudder trim) systems. I've got the text nearly completed and most of the drawings are done too. I'll be publishing this document over the holiday shutdown. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 18, 2004
From: Matt Jurotich <mjurotich(at)hst.nasa.gov>
Subject: Request to Bob Nuckolls
Bob I finally found a 120 volt AC clock. I would like to build the battery life tester but get intimidated when I go to Digikey or Mouser web sites. Would you please give a list of what to buy from say Digikey to make the beast? Would you use a circuit board or just wire wrap on a piece of plywood? I assume that plugs and sockets from the hardware store are OK for the 120 V AC stuff. Thanks in Advance Matthew M. Jurotich NASA/Goddard Space Flight Center JWST ISIM Systems Engineer m/c : 443 e-mail mailto: mjurotich(at)hst.nasa.gov phone : 301-286-5919 fax : 301-286-7021 JWST URL: <http://ngst1.gsfc.nasa.gov> ________________________________________________________________________________
Date: Dec 18, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: 1N4004 vs 1N4001
Hi, I'm trying to figure out if in our 14v systems there would ever be a reason to use an 1N4004 diode vs. a 1N4001 diode. According to the data sheets I've read, the only difference seems to be Vmax is 50V for the 1N4001 and 400V for the 1N4004. Are there any other differences or advantages/disadvantages of one over the other? The application is to keep current from flowing the wrong way on a panel LED indicator. Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 wiring and stuff ________________________________________________________________________________
Date: Dec 18, 2004
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: 1N4004 vs 1N4001
Mickey Coggins wrote: > >Hi, > >I'm trying to figure out if in our 14v systems there would ever be a >reason to use an 1N4004 diode vs. a 1N4001 diode. According to the data >sheets I've read, the only difference seems to be Vmax is 50V for the >1N4001 and 400V for the 1N4004. Are there any other differences or >advantages/disadvantages of one over the other? The application is to >keep current from flowing the wrong way on a panel LED indicator. > >Thanks, >Mickey >-- >Mickey Coggins >http://www.rv8.ch/ >#82007 wiring and stuff > Is there a difference in price? In my previous life as an electronics tech, the difference in price was at most pennies per hundred pcs and there was no discernable size or weight difference. Given those conditions, I'd pick the 4004 because it's likely to be more electrically 'rugged' in back-emf conditions than the 4001. I bought the 1k Vmax versions & used them everywhere that the current rating was adequate to keep inventory & callbacks down. (Then I found some Japanese p/n with twice the current rating at 1kV for the same price & used those.) Charlie ________________________________________________________________________________
Date: Dec 18, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: 1N4004 vs 1N4001
> Is there a difference in price? In my previous life as an electronics > tech, the difference in price was at most pennies per hundred pcs and > there was no discernable size or weight difference. Given those > conditions, I'd pick the 4004 because it's likely to be more > electrically 'rugged' in back-emf conditions than the 4001. I bought the > 1k Vmax versions & used them everywhere that the current rating was > adequate to keep inventory & callbacks down. (Then I found some Japanese > p/n with twice the current rating at 1kV for the same price & used those.) Hi Charlie, No difference in price where I buy them, and they are only about 15 cents. I've already got both. Thanks for the info. Best regards, Mickey ________________________________________________________________________________
From: "glaesers" <glaesers(at)wideopenwest.com>
Subject: Re: Request to Bob Nuckolls
Date: Dec 18, 2004
I'm not Bob - but I've been thinking about making a tester also, and came up with the following parts: - Relay - Radio Shack 275-218 ($8.39 -- radioshack.com - the cheapest I found on Digikey was about $12) - Zener Diode - Digikey 1N5374B ($1.20 -- 5W 10V zener diode - don't really need 5W but it's cheap) - Transistor - Digikey 2N3904FS-ND ($0.16) - 470 Ohm Resistors - Digikey 470-5-ND ($0.41 each, 2 required -- also 5W - overkill, but available in small quantities from Digikey) ---- I calculated the resistors would dissapate .343 watts @12.7 V ---- so a couple of 0.5 watt Radio shack resistors would probably also work ($1 for a pack of 5) I'm just going to crimp fastons and screw terminals on things and mount it on a piece of wood. Now we'll see if Bob approves... (a test to see what I have, or haven't, learned :-) Dennis Glaeser ------------------------ I finally found a 120 volt AC clock. I would like to build the battery life tester but get intimidated when I go to Digikey or Mouser web sites. Would you please give a list of what to buy from say Digikey to make the beast? Would you use a circuit board or just wire wrap on a piece of plywood? I assume that plugs and sockets from the hardware store are OK for the 120 V AC stuff. Thanks in Advance Matthew M. Jurotich NASA/Goddard Space Flight Center JWST ISIM Systems Engineer ________________________________________________________________________________
From: B Tomm <fvalarm(at)rapidnet.net>
Subject: 1N4004 vs 1N4001
Date: Dec 18, 2004
I'm going strictly from memory here as I don't have access to my books, but I suspect the main difference is the current carrying capacity. IN4004 is likely a 4 amp. IN4001, 1 amp etc. Bevan RV7A fuse is now right side up. Seat pans are in and making airplane noises now. -----Original Message----- From: Mickey Coggins [SMTP:mick-matronics(at)rv8.ch] Subject: AeroElectric-List: 1N4004 vs 1N4001 Hi, I'm trying to figure out if in our 14v systems there would ever be a reason to use an 1N4004 diode vs. a 1N4001 diode. According to the data sheets I've read, the only difference seems to be Vmax is 50V for the 1N4001 and 400V for the 1N4004. Are there any other differences or advantages/disadvantages of one over the other? The application is to keep current from flowing the wrong way on a panel LED indicator. Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 wiring and stuff ________________________________________________________________________________
Date: Dec 19, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: 1N4004 vs 1N4001
Your suspicion is definitely not correct. These two diodes are part of a family of 1A rectifier diodes. They all have a 1A average forward current rating. The 1N4001 has a 50V reverse breakdown rating. The 4002 has 100V. The 4003 has 200V. The 4004 has 400 V. The 4005 has 600V. The 4006 has 800V. The 4007 has 1000V. Any of these will work in your plane. However, if you have a choice, use of the higher breakdown rating diodes gives you more margin with no downside. (although going to a 1000V rated diode is rather unnecessary). Dick Tasker B Tomm wrote: > >I'm going strictly from memory here as I don't have access to my books, but >I suspect the main difference is the current carrying capacity. IN4004 is >likely a 4 amp. IN4001, 1 amp etc. > >Bevan >RV7A fuse is now right side up. >Seat pans are in and making airplane noises now. > > > > ________________________________________________________________________________
Date: Nov 19, 2004
From: Graham Singleton <graham(at)gflight.f9.co.uk>
Subject: Re: AeroElectric-List Digest: 15 Msgs - 12/16/04
>Canard Pusher Grounding Scheme > > >I have a vested interest in this---but if it were my airplane I would look >at the Super-2-CCA FatWire. > >Regards, >Eric M. Jones So would I, but I'd also look at using a soft aluminum tube for the ground. Might be a bit tricky though and certainly more work. Does anyone make copper coated aluminum tube? Graham ________________________________________________________________________________
Date: Dec 19, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: AeroElectric-List Digest: 15 Msgs - 12/16/04
Why a tube? A wiring bundle inside a tube is difficult to add to, subtract from, or modify (especially if there are breakouts along the run) whereas a normal laced bundle is easy to modify. Also aluminium is VERY difficult to connect electrically to be reliable over the long term. This is the reason aluminium house wiring was so short lived and dangerous and why Eric has gone to all the trouble to offer copper coated aluminium wire to reduce these difficulties. Simple copper wire is by far the easiest and perhaps the best solution. The difference in weight for the lengths involved is minimal. I know every pound counts but is the reduction in reliability, and the increase in complexity and time of installation worth the saving? Bob McC Graham Singleton wrote: > > > >>Canard Pusher Grounding Scheme >> >> >>I have a vested interest in this---but if it were my airplane I would look >>at the Super-2-CCA FatWire. >> >>Regards, >>Eric M. Jones >> >> > > >So would I, but I'd also look at using a soft aluminium tube for the ground. >Might be a bit tricky though and certainly more work. >Does anyone make copper coated aluminium tube? >Graham > > ________________________________________________________________________________
From: "Dennis Johnson" <pinetownd(at)volcano.net>
Subject: Thanks for All the Help
Date: Dec 19, 2004
Hi, Thanks, Bob, for all the invaluable (and still free!) advice and teaching you provide. I'm maybe a year away from flying my OBAM, and learning the electrical details has been one of the most fun parts of the project. Mastering new skills and knowledge areas is one of the reasons I'm building my own airplane and this newsgroup, your seminar, and your book make this really fun. You are an outstanding teacher and I really can't thank you enough. Thanks also to all the other posters that make this newsgroup so good. I learn as much from the answers to "dumb" questions as I do from the "smart" ones, so please keep it up everyone! Thanks to all, Dennis Johnson Lancair Legacy #257 ________________________________________________________________________________
From: WRBYARS(at)aol.com
Date: Dec 19, 2004
Subject: Batterydesulfator/charger
For those of you that are having a problem getting into the web site from my previous post try this one. _www.vdcelectronics.com_ (http://www.vdcelectronics.com) Sorry about the problems. Bill ________________________________________________________________________________
From: "Leo J. Corbalis" <leocorbalis(at)sbcglobal.net>
Subject: Re: 1N4004 vs 1N4001
Date: Dec 19, 2004
The 1N4004 is rated at 1 AMP at 400 Volts. the 4 = 400 Volts and 1 = 100 volts DC. The body size is the same which means it can dissipate the same amount of heat from forward current. When I was doing field service, I always replace the 1N4001's with -4's and never had a call back for a bad diode. Leo Corbalis ----- Original Message ----- From: "B Tomm" <fvalarm(at)rapidnet.net> Subject: RE: AeroElectric-List: 1N4004 vs 1N4001 > > I'm going strictly from memory here as I don't have access to my books, but > I suspect the main difference is the current carrying capacity. IN4004 is > likely a 4 amp. IN4001, 1 amp etc. > > Bevan > RV7A fuse is now right side up. > Seat pans are in and making airplane noises now. > > -----Original Message----- > From: Mickey Coggins [SMTP:mick-matronics(at)rv8.ch] > Sent: Saturday, December 18, 2004 11:15 AM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: 1N4004 vs 1N4001 > > > > Hi, > > I'm trying to figure out if in our 14v systems there would ever be a > reason to use an 1N4004 diode vs. a 1N4001 diode. According to the data > sheets I've read, the only difference seems to be Vmax is 50V for the > 1N4001 and 400V for the 1N4004. Are there any other differences or > advantages/disadvantages of one over the other? The application is to > keep current from flowing the wrong way on a panel LED indicator. > > Thanks, > Mickey > -- > Mickey Coggins > http://www.rv8.ch/ > #82007 wiring and stuff > > ________________________________________________________________________________
From: WRBYARS(at)aol.com
Date: Dec 19, 2004
Subject: SEASON'S GREETINGS
The Night Before Christmas - Aviation Style 'Twas the night before Christmas, and out on the ramp, Not an airplane was stirring, not even a Champ. The aircraft were fastened to tie downs with care, In hopes that come morning, they all would be there. The fuel trucks were nestled, all snug in their spots, With gusts from two-forty at 39 knots. I slumped at the fuel desk, now finally caught up, And settled down comfortably, resting my butt. When the radio lit up with much noise and chatter, I turned up the scanner to see what was the matter. A voice clearly heard over static and snow, Called for clearance to land at the airport below. He barked his transmission so lively and quick, I'd have sworn that the call sign he used was "St. Nick." I ran to the panel to turn up the lights, The better to welcome this magical flight. He called his position, no room for denial, "St. Nicholas One, turnin left onto final." And what to my wondering eyes should appear, But a Rutan-built sleigh, with eight Rotax Reindeer! With vectors to final, down the glideslope he came, As he passed all the fixes, he called them by name: "Now Ringo! Now Tolga! Now Trini! and Bacun! On Comet! On Cupid!", what pills was he takin? While controllers were sittin, and scratchin their head, They phoned to my office, and I heard it with dread, The message they left was both urgent and dour: "When Santa pulls in, have him please call the tower." He landed like silk, with the sled runners sparking, Then I heard "Left at Charlie," and "Taxi to parking." He slowed to a taxi, turned off of three-oh And stopped on the ramp with a "Ho, ho-ho-ho..." He stepped out of the sleigh, but before he could talk, I ran out to meet him with my best set of chocks. His red helmet and goggles were covered with frost, And his beard was all blackened from Reindeer exhaust. His breath smelled like peppermint, gone slightly stale, And he puffed on a pipe, but he didn't inhale. His cheeks were all rosy and jiggled like jelly, His boots were as black as a crop-duster's belly. He was chubby and plump, in his suit of bright red, And he asked me to "fill it up, with hundred low-lead." He came dashing in from the snow-covered pump, I knew he was anxious for drainin the sump. I spoke not a word, but went straight to my work, I filled up the sleigh, but I spilled, like a jerk. He came out of the restroom, and sighed in relief, Then he picked up a phone for a Flight Service brief. And I thought as he silently scribed in his log, These reindeer could land in an eighth-mile fog. He completed his preflight, from the front to the rear, Then he put on his headset, and I heard him yell, "Clear!" And laying a finger on his push-to-talk, He called up the tower for clearance and squawk. "Take taxi way Charlie, the southbound direction, Turn right three-two-zero at pilot's discretion" He sped down the runway, the best of the best, "Your traffic's a Grumman, inbound from the West." Then I heard him proclaim, as he climbed thru the night, "Merry Christmas to all! I have traffic in sight." Hoo,Dee,Hooo, Hoooo, Hooooo Bill Byars Luscombe T8F ________________________________________________________________________________
Date: Dec 19, 2004
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: 1N4004 vs 1N4001
Close but not quite. The 4004 is in fact 400V, but the 4001 is 50V. See my previous post explaining this in detail. Your comment about replacing them is right on though! Dic Tasker Leo J. Corbalis wrote: > >The 1N4004 is rated at 1 AMP at 400 Volts. the 4 = 400 Volts and 1 = 100 >volts DC. The body size is the same which means it can dissipate the same >amount of heat from forward current. >When I was doing field service, I always replace the 1N4001's with -4's and >never had a call back for a bad diode. >Leo Corbalis > > > ________________________________________________________________________________
From: "Fred Fillinger" <n3eu(at)comcast.net>
Subject: Re: 1N4004 vs 1N4001
Date: Dec 19, 2004
Richard E. Tasker wrote: > The 4004 is in fact 400V, but the 4001 is 50V. > I once tested a bunch of 4001s, to see what they found objectionable, but no luck on my bench supply, which goes only to 400V. Maybe that was peculiar to a run of them, as I bought them all at once, but I wonder if that might be common. The data sheet shows no difference other than voltage, and I wonder if it's now cheaper just to make one diode type and package them according to demand? Fred F. ________________________________________________________________________________
Date: Dec 19, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: 1N4004 vs 1N4001
> >Richard E. Tasker wrote: > > The 4004 is in fact 400V, but the 4001 is 50V. > > > >I once tested a bunch of 4001s, to see what they found objectionable, >but no luck on my bench supply, which goes only to 400V. Maybe that >was peculiar to a run of them, as I bought them all at once, but I >wonder if that might be common. The data sheet shows no difference >other than voltage, and I wonder if it's now cheaper just to make one >diode type and package them according to demand? That used to be essentially what was done. A factory I visited in 1964 had one line of diodes that were graded on automatic testing machines. A batch was tested for yield of the highest voltage devices and then stepped down from there. It wasn't uncommon for a part marked 1N4001 (50v) to have characteristics equal to a 1N4005 (600v). Nowadays, the quality of the yields is so good that there may be nothing less than 1N4006 (800v) parts in the batch . . . but if you really want a 1N4001, they'll be pleased to mark a diode with that part number and sell it to you. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "John Crate" <john.crate(at)encode.com>
Subject: Re: 55 Amp Suzuki Alternator
Date: Dec 19, 2004
Hi I am in the process of installing an alternator on my RV6A project. I have three questions that I need help with. The alternator I am using is a 55 amp, internally regulated unit off a 1989 Suzuki Samurai. Question 1 There are three terminal terminals on the back of the unit. If the alternator is held so that two of the terminals are oriented vertically, the other terminal is then oriented horizontally and located just below the other two ( l _ l ). These terminals are not marked on the alternator as to their function. If anyone can add insight on what these particular terminals are used/not used for, it would be greatly appreciated. Question 2 My plan is to use the OVM-14 with the requisite contactor for over-voltage protection as per the Aeroelectric book/drawings. Reading a warning on Van's web page about over-voltage protection on their 60 amp internally regulated alternator now has me worried. In bright red letters it states: Warning! The internally regulated 60 ampere alternator should not be used with overvoltage protection systems. If you open the charging circuit while it is in operation, it will destroy the regulator. I am now confused more than normal. Is this something I should be worried about with respect to my particular alternator and planned application? Question 3 Does anyone have experience with mounting a 55 amp suzuki alternator on a O-320? If so, do any of the Van's installation kits work with this particular alternator/engine combo? I apologize in advance if these questions have been asked/answered before. I did search the archives, but with negative results. Regards, and Happy Holidays! John Crate --- ________________________________________________________________________________
Date: Dec 20, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: 1N4004 vs 1N4001
> As the peak inverse voltage rating goes up with each different P/N, the > forward voltage (conducting) voltage drop also goes up. > Bob White That was my concern, but I could not find any indication of this on the data sheet. Did you see something else that led you to this conclusion? Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: LVWM and Kilovac contactors
Date: Dec 20, 2004
Hi Bob and all, Hope you won't mind my reposting my last question. As stated below I made some progress in understanding where the snag might come from. But I'm still wondering what the problem could be and how I could possibly work around it. Any idea as to where to investigate ? I can send again the diagrams. Season's greetings, Gilles Thesee =========================================================== ----- Original Message ----- From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr> Subject: AeroElectric-List: LVWM and Kilovac contactors <Gilles.Thesee@ac-grenoble.fr> > > Bob, > > Some time ago I asked questions about problems with my low voltage warning. > > My diagram is as per figure Z16 with two batteries and ABMM. > The main battery is monitored by the ABMM, and the auxiliary battery voltage > is monitored by a Low Voltage Warning Module with switching functionality to > light a panel light when the Aux battery is not online. > To prevent the LVWM from draining the Aux battery, it is powered through a > small relay energized by the E-bus. > I hope my description is clear enough. > > Now here is my problem : > When the ship is powered by a bench supply via the 'cold' contact of the > main battery contactor, everyhing works as expected. > But when the Kilovac EV 200 main contactor is energized, the LVWM fails to > annunciate. > > To make a long story short, I came to the conclusion the relay was the > culprit. When the Kilovac contactor comes on line, the small relay opens, > isolating the LVWM. > I conducted some tests with another relay with the same result. I borrowed a > standard Cutler-Hammer contactor and used it with jumpers in the airplane : > no problem with the LVWM. > The Kilovac has a special economizer circuit, but how can it disturb this > particular relay, and only this one ? After all a contactor is a contactor, > and everything else is working. > > Have you heard about such a problem with the Kilovac EV 200 contactors, or > do you have an idea as to how to work around the problem ? > > Thanks for your help, > Regards, > > Gilles ======================================================== ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: 1N4004 vs 1N4001
Date: Dec 20, 2004
On Dec 18, 2004, at 3:14 PM, Mickey Coggins wrote: > > > Hi, > > I'm trying to figure out if in our 14v systems there would ever be a > reason to use an 1N4004 diode vs. a 1N4001 diode. According to the > data > sheets I've read, the only difference seems to be Vmax is 50V for the > 1N4001 and 400V for the 1N4004. Are there any other differences or > advantages/disadvantages of one over the other? No. > The application is to > keep current from flowing the wrong way on a panel LED indicator. Well, you might not need the diode then. The LED is also a diode and will not conduct or light up with reverse voltage applied. I suspect that you will find that the peak inverse voltage for an LED is on the order of 50V. In that case the LED is its own 'protection' diode. You don't need another diode in series. And even if it does break down in the reverse current direction (unlikely), the series current-limiting resistor will limit the reverse current to a safe value thus preventing damage to the device. OTOH, if the diode is a two-color device where reverse current flow lights the LED of the alternate color you might need steering diodes to prevent reverse current from lighting the other diode. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry ________________________________________________________________________________
Date: Dec 20, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: 1N4004 vs 1N4001
>>sheets I've read, the only difference seems to be Vmax is 50V for the >>1N4001 and 400V for the 1N4004. Are there any other differences or >>advantages/disadvantages of one over the other? > > > No. Thanks. >>The application is to >>keep current from flowing the wrong way on a panel LED indicator. > > > Well, you might not need the diode then. The LED is also a diode and > will not conduct or light up with reverse voltage applied. I suspect > that you will find that the peak inverse voltage for an LED is on the > order of 50V. In that case the LED is its own 'protection' diode. You > don't need another diode in series. I didn't know this - thanks for the info. The original design, which was done by someone else, was for an incandescent bulb. This is probably why they recommended a diode. I decided that a LED would be "cooler". I'm planning on being at SNF, and I really hope I can buy all you guys beers that have helped me out so much over these last few months. Thanks again, and best regards. Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: 1N4004 vs 1N4001
Date: Dec 20, 2004
> > >>> sheets I've read, the only difference seems to be Vmax is 50V for the >>> 1N4001 and 400V for the 1N4004. Are there any other differences or >>> advantages/disadvantages of one over the other? >> >> >> No. > > Thanks. You are welcome. >>> The application is to >>> keep current from flowing the wrong way on a panel LED indicator. >> >> Well, you might not need the diode then. The LED is also a diode and >> will not conduct or light up with reverse voltage applied. I suspect >> that you will find that the peak inverse voltage for an LED is on the >> order of 50V. In that case the LED is its own 'protection' diode. >> You >> don't need another diode in series. > > I didn't know this - thanks for the info. The original design, which > was done by someone else, was for an incandescent bulb. This is > probably why they recommended a diode. I decided that a LED would > be "cooler". I suspected as much. No, you don't need a blocking diode with an LED. OTOH, you might need a resistor across the LED to keep leakage current from causing the LED to glow dimly even if it is supposed to be turned off. > I'm planning on being at SNF, and I really hope I can buy all > you guys beers that have helped me out so much over these last > few months. It would be nice to go to SnF but I am not going to hold my breath I will make it. Anyway, consider me thanked. I wish you the best of luck on the happy completion of your project. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Trim Systems
>Below is the result of your inquiry. It was submitted by >Roee Kalinsky (roee(at)kalinskyconsulting.com) on Thursday, December 16, 2004 >at 23:04:05 > >Thursday, December 16, 2004 > >Roee Kalinsky > >, >Email: roee(at)kalinskyconsulting.com >Comments/Questions: Bob, thanks for publishing the aeroelectric >connection. It's a great resource. > >I'm contemplating building my own control circuits for MAC servos in an >RV-7A. I looked at your schematics for a "roll your own" relay deck, and >had a couple of questions: > >1. Seems to me you'd want to use diodes or another form of protection for >the relay contacts against the inductive kick from the servo motor. Is >there a reason I'm not aware of why this is not necessary? The actuator motor doesn't have any "kick" . . . the relay coils do. If they're small relays, there's little risk and not much value in adding spike suppression . . . but it doesn't hurt if you'd like to do it. >2. Have you tried using FETs instead of relays for this application? If >so I'd like to hear about your experience. If not, why not? Sure . . . all new designs are solid state. 98% of the folks I write for have rudimentary assembly skills. The S704-1 relay with it's built in mounting base, fast-on tabs, and totally enclosed design is attractive for it's ease of implementation. >3. Do you know if a PWM would be a good approach for speed control on >these servo motors? Ether PWM or a rigid regulator would suffice. I prefer the rigid voltage regulator. PWM without a speed feedback sensing system (closed loop servo) is more like using a series resistor to control speed. The goal is to be as stable as possible for all variations including load on motor and bus voltage variations. The LM317 series voltage regulators do a good job of filtering out bus voltage changes. >For reference, I'm an EE but I deal mostly with microelectronics. I admit >I have near zero experience with motor control. Thanks for your help Understand. Have you seen the collection of drawings at http://www.aeroelectric.com/PPS/Flight/Trim One of those drawings at: http://www.aeroelectric.com/PPS/Flight/Trim/trim6.pdf illustrates the linear regulator speed control for the PM motor actuator. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: LVWM and Kilovac contactors
Date: Dec 20, 2004
> Your problem lies with your statement !! and I have seen this problem > before > your statement a contactor is a contactor is not correct a electronic > contactor > can cause problems with circuits and when these problems arise you are > better off > throwing them and using the standard design, that way when you breakdown > and need > a part you can get it. Paul, Thanks for your message. Of course I would like to get some additionnal info before throwing brand new contactors away ! The rest of the ship's system work as expected. The power section of the EV 200 is just like any other contactor, so my question is, what can pose a problem with the bus when it is powered through them ? Can you be a bit more specific as to what problem you have encountered ? Regards, Gilles ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: LVWM and Kilovac contactors
><Gilles.Thesee@ac-grenoble.fr> > >Hi Bob and all, > >Hope you won't mind my reposting my last question. >As stated below I made some progress in understanding where the snag might >come from. But I'm still wondering what the problem could be and how I could >possibly work around it. >Any idea as to where to investigate ? >I can send again the diagrams. > >Season's greetings, > >Gilles Thesee Sorry my friend, I thought I'd read where you ran this dog to ground. I'm mystified by your experience. I'm wondering what the Kilovac contactor uses in the way of electronics for holding current reduction and if that feature has some noise that interacts with the LVM/ABMM modules. Just for grins, can you put your hands on one of those el-cheepo contactors. Substituting a plain-vanilla contactor for the Kilovac product would, by process of elimination, point us in the right direction. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: LVWM and Kilovac contactors
> > >Your problem lies with your statement !! and I have seen this problem >before >your statement a contactor is a contactor is not correct a electronic >contactor >can cause problems with circuits and when these problems arise you are >better off >throwing them and using the standard design, that way when you breakdown >and need >a part you can get it. >Regards >Paul This may be true but allow me to suggest that it's far better to know all of the simple-ideas underlying ALL of our choices for components. In the certified side of general aviation, we have far too many antiques going out the door in brand new airplanes because the cost-of-education has been judged "too high". If there is any single feature lacking in the engineering of modern aircraft it's the loss of our "skunk works" facilities. Today's management would like to believe that we can take piles of catalogs (on the Internet of course) and sit at a CAD 'scope and design a pristine product. The concept of a flight test hangar where engineers and good technicians have the freedom to fail inexpensively has been replaced with some utopian notions of design by "Integrated Product Development Systems" . . . Creativity is not a process but an art that depends on the science of understanding. It works best when everyone involved is getting their hands dirty and everyone contributes from their personal bag of simple-ideas (education acquired to date). Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Conduit Ground System
> > > >Canard Pusher Grounding Scheme > > > > > > >I have a vested interest in this---but if it were my airplane I would look > >at the Super-2-CCA FatWire. > > > >Regards, > >Eric M. Jones > > >So would I, but I'd also look at using a soft aluminum tube for the ground. >Might be a bit tricky though and certainly more work. >Does anyone make copper coated aluminum tube? >Graham If you analyze this option for total parts count, difficulty of fabricating and maintaining low resistance joints and labor to install, you may find that it's not very good value. I suggested the copper conduit design in the first issues of the 'Connection because it was a close clone of a system I did in a Long Ez about 1983 which was being converted to a UAV. We needed a super quiet electrical system . . . especially in the area of the back seat where the avionics sits. The airplane's front seat was still usable for manned-flight operations. The conduit was also attractive to the skunk works environment where we were adding and removing wires running the length of the airplane. After several years of discussions with builders who installed the copper tube conduit, we deduced that this was overkill for an OBAM aircraft and a pair of fat wires tied together for parallel-conductor field-cancellation was quite adequate to the mission. I presume you're interested in getting your project airborne with the minimum of time and effort while crafting on-board systems with high levels of performance. I can confidently suggest now that conduit ground systems have a poor return on investment of time for the benefits to be realized. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Trim Relay Deck
> >Thank you, Bob, for everything you do to help the OBAM community >along. I'm indebted to you, because as I refine and re-do my RV's >electrics, I am increasingly the beneficiary of your mental sweat. It's "sweat" only when it's hard . . . you folks are responsible for much of my success as a designer and troubleshooter at Raytheon. I've learned more about fabricating elegant systems on the List than I have in my professional activities at RAC. We are better able to sift the sand here for simple-ideas in the skunk-works that is the collection of your workshops classroom that is the collection of your past experiences. This is a symbiotic relationship from which we all benefit so my thanks go out to you to sir. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: LVWM and Kilovac contactors
Date: Dec 20, 2004
Bob, Thank you for responding. I'm mystified by your experience. I'm wondering > what the Kilovac contactor uses in the way of electronics > for holding current reduction and if that feature has > some noise that interacts with the LVM/ABMM modules. > In fact I believe I traced the problem down to the small relay that powers the LVWM. I removed the LVWM fuse and the problem still seemed to be with the relay. I made the same test with a different relay : same problem. > Just for grins, can you put your hands on one of those > el-cheepo contactors. Substituting a plain-vanilla contactor > for the Kilovac product would, by process of elimination, > point us in the right direction. This is what I did : I removed a standard contactor from an aerobatic airplane and tested it with jumpers : no more problems, the small relay and the LVWM operate as intended. What mystifies me is that the contactor powers the e-bus, and the relay should not care who's bringing power to the bus. I thought about the noise issue, but how come this noise disturbs only the relay in question ? I'm intending to conduct any investigation needed to sort out the problem. Would it help to wire a diode between the plus contact and the relay coil lead ? Thanks , Gilles ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: 1N4004 vs 1N4001
> > > > As the peak inverse voltage rating goes up with each different P/N, the > > forward voltage (conducting) voltage drop also goes up. > > Bob White > >That was my concern, but I could not find any indication of this on >the data sheet. Did you see something else that led you to this >conclusion? Hmmm . . . this may be true in practice but I suspect the effect is very small. So small in fact that the data sheets don't talk about it. http://www.fairchildsemi.com/ds/1N/1N4007.pdf Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Paul Messinger" <paulm(at)olypen.com>
Subject: Re: LVWM and Kilovac contactors
Date: Dec 20, 2004
I have decided that the best contactor around for many reasons is the Kilovac. The coil circuit is nothing strange just remember you are really powering up electronics not a inductive coil. I do not remember your exact circuit but I have extensively used these contactors and can find no down side other than price. The contact part of the kilovac is isolated from the "coil" circuit and acts just like any other contactor with a couple of differences. It has little or no contact bounce and the release time is much shorter. So its quicker and much less likely to have contact bounce. My seemingly never ending test report shows extensive fallout from the auto style contactors with both the hold time from the diode and also the occasional huge contact bounce that had secondary effects under sone specific ciruit setup conditions. Can you remind us of your original circuit and problems. Paul ----- Original Message ----- From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr> Subject: Re: Fw: AeroElectric-List: LVWM and Kilovac contactors <Gilles.Thesee@ac-grenoble.fr> > > > > Your problem lies with your statement !! and I have seen this problem > > before > > your statement a contactor is a contactor is not correct a electronic > > contactor > > can cause problems with circuits and when these problems arise you are > > better off > > throwing them and using the standard design, that way when you breakdown > > and need > > a part you can get it. > > > Paul, > > Thanks for your message. > Of course I would like to get some additionnal info before throwing brand > new contactors away ! The rest of the ship's system work as expected. The > power section of the EV 200 is just like any other contactor, so my question > is, what can pose a problem with the bus when it is powered through them ? > Can you be a bit more specific as to what problem you have encountered ? > > Regards, > > Gilles > > ________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: Starter Contactor
Date: Dec 19, 2004
This may be a stupid question . . . Is there a up or down to a (Van's) starter contactor . . . mine comes closer than I like to the engine mount (RV-8) when it's mounted with the terminals down . . . I talked a another builder who had mounted his that way (terminals down) and he had heard G forces (causing the starter to run) during aerobatics may be a factor when it's mounted terminal up. Is the a problem with mounting the contactor terminals up? Thanks, Bob ________________________________________________________________________________
From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: LVWM and Kilovac contactors
Date: Dec 20, 2004
> I have decided that the best contactor around for many reasons is the > Kilovac. The coil circuit is nothing strange just remember you are really > powering up electronics not a inductive coil. > > I do not remember your exact circuit but I have extensively used these > contactors and can find no down side other than price. > > The contact part of the kilovac is isolated from the "coil" circuit and acts > just like any other contactor with a couple of differences. It has little or > no contact bounce and the release time is much shorter. So its quicker and > much less likely to have contact bounce. My seemingly never ending test > report shows extensive fallout from the auto style contactors with both the > hold time from the diode and also the occasional huge contact bounce that > had secondary effects under sone specific ciruit setup conditions. > > Can you remind us of your original circuit and problems. > > Paul Paul, Thank you for you reassuring message. You'll find the circuits in question at the following URL. http://gilles.thesee.free.fr/TOTO.pdf The general architecture diagram is not up to date (aux battery management switch, LVWM relay wiring). But the individual circuit diagrams are. When I have time to spare (when the airplane is ready and free of bugs ;-), I'll upgrade my website. Your help is much appreciated ! Regards, Gilles ________________________________________________________________________________
From: <swmat(at)cox.net>
Subject: RE: Schematic Review
Date: Dec 20, 2004
Bob, Thank you for your response. I am familiar with the FEMA concept but exercising these principles will be a new path to me. If you are willing to help me through it, I'll be happy to participate, I understand your concept and the goal of the exercise. To answer your first question: The mission for the aicraft is long range IFR flight will dual electronic ignition, EFIS glass cockpit, with electrical backups and static backups, no vacuum system is planned. As previously stated, the goals are simple operation and sufficient redundancy to provide comfortable flight into known IFR conditions. Secondary goals are light weight aft of the firewall and low cost. I chose Z-13 as a foundation because it provides dual power sources, and utilizes the SD-8 alternator which is a light weight (and low cost) unit which helps to address weight goal aft of the firewall. I also like the SD-8 design which as a PM alternator is very simple with few moving parts. I have found Z-13 to be sufficient for the intended mission and goals of this aircraft in all areas. My main motivation for wanting two batteries is the maintenance aspect of it. I can simply replace one of the batteries on a yearly basis, rotating them around as you describe. On the long-ez I have a requirement of a certain amount of nose weight that is intended to be battery. Knowing that I'll need about 25-30 pounds of batteries to satisfy my W&B, I found the Z-30 diagram and endeavored to add it to Z-13. After adding Z-30, I realized that I now had a circuit which offers a new failure mode protection. A rare occurance of battery failure could now be considered a 'no sweat' situation. If one of the batteries fails, it can be isolated and the main bus can be powered by the remaining good battery. Another failure mode which is now easily accomodated is 'master switch' failure or even a battery contactor failure. If either of these itesm fail, the main bus can be powered by the aux battery. At this point in my integration of Z-30 I had to make a couple of choices. First, how does the essential bus alternate feed integrate with the dual battery configuration? My decision was to change the alternate feed SPST switch to a SPDT switch. This allows essential bus to be fed from either battery. This presents a new problem with Z-30 integration into the Z-13 schematic. The SD-8 output is wired to the battery bus in Z-13. After adding Z-30 there are two battery busses. I chose to again change the Ebus feed switch. It now becomes a 2-1 switch, switching both the SD-8 and the alt feed. The resulting schematic is Z-13 with a full integration of Z-30. I searched the archives on battery failure, and it is obvious that it is a very rare event and the odds are that it won't ever happen. I accept that this may be a failure mode that is not worth considering, however as you have pointed out in the past having dual batteries offers advantages in maintenance of the system. The following link discusses failure modes of RG batteries: http://www.dynastybattery.com/cd_dyn/contact/tech_support/7264.htm Here is my attempt at an analysis of an in-flight battery failure (Cell short) in a Z-13 configuration: If a single cell shorts, the charging current from the primary alternator will increase. The internal resistance of the battery will decrease, and the voltage on the remaining good cells will increase. The bus voltage should remain the same, the remaining good cells will begin to be over-charged and the battery temperature will begin to rise. Method of detection: Unusually high charging current Detection of failure during pre-flight: If we pre-suppose that a cell short is possible in flight, it could not be detected in a pre-flight configuration. An existing cell short could be detected during pre-flight by the noticeably lower terminal voltage and poor cranking performance and more likely inability to start the engine. Is the failure a hazard to flight? This failure would over-charge the battery, possibly causing the 'venting' of the battery due to this overcharge condition, battery overheating and could potentially cause the alternator fuse to blow. Another possible harmful effect is of the short causing an internal arc that could cause battery explosion. (see the dynasty article). Will this failure overtax piloting skills and be deterimental to the comfortable termination of the flight? The observance of this failure mode would indicate to the pilot the need to turn off the Z-13 master switch. This would disconnect the alternator from the failed battery. The bus voltage would be low and of an unknown remaining capacity. Engagement of the Aux alternator would not be recommended, as this would begin to over-charge the battery in the same manner as the main alternator, further aggravating the situation. The only alternative is to remain on battery only power with no certainty of sufficient power reserves to successfully terminate the flight. The second failure mode is simpler, an 'open' cell. This failure would cause the alternator voltage to rise as the battery circuit would no longer be complete. The overvoltage protection would disconnect the alternator from the circuit and the main bus would go dark. The SD-8 alternator cannot be utilized without a battery (I searched the archives, msg #11464). In the event of a battery 'open' failure the panel would remain dark even with two alternators aboard. The dual electronic ignition systems would be dead as well. This failure mode would be immediately apparent, and would pose substantial risk to the succesful completion of the flight. Is this the type of dialog you were hoping for? I realize that battery failures of this type are a very rare occurance with properly maintained batteries. However, I have experienced a shorted cell in my previous automobile with a sealed lead acid battery that resulted in a battery explosion. Thankfully the battery was under the hood, not in the cabin with me. I do not know if this was an AGM battery, it was a 'maintenance free' battery as sold by a major auto parts chain. All of my experiences with 'maintenance free' batteries in automobiles have been poor. My current vehicle came with a Yuasa 'maintenance free' battery. It was small and cranked the engine well. It was replaced twice by the dealer under factory warranty due to failure (internally shorted cell) within a period of two years. When the third 'maintenance free' battery failed six months later in the same manner I replaced it with an Interstate brand flooded battery. The cranking performance is not as good, and of course I have to periodically maintain the water level but it has not shorted or otherwise failed. I assume that these batteries are of an Recombinant Gas design if they are sealed. I do not know if they were AGM batteries or not. I do not know the cause of the poor performance of 'maintenance free' batteries. If you look at a comparison of a dual alternator single battery system with a dual battery, single alternator system, it appears to me that the dual battery system appears to be a more robust system. With the dual battery, single alternator system, if the alternator fails, the two good batteries continue to provide power. If one the batteries fail, the remaining good battery and the alternator continue to provide power. This design can tolerate several modes of wiring/contactor/switch failure. The single battery dual alternator system cannot tolerate a battery failure because of the reliance on the battery for alternator output. This design cannot tolerate a battery wiring failure. --Scott San Diego, CA ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: Re: whalen strobe wire size
Date: Dec 20, 2004
----- Original Message ----- From: "Bill and Marsha" <docyukon(at)ptcnet.net> Subject: whalen strobe wire size > How do you calculate wire size for flash tubes? I'm useing a HDACF > Whalen power suply with A610 wingtip tubes and a A500 series taillight > assy. Max. joules will be 42. Thanks Bill S. Pulsar III > ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Starter Contactor
> > >This may be a stupid question . . . > >Is there a up or down to a (Van's) starter contactor . . . mine comes closer >than I like to the engine mount (RV-8) when it's mounted with the terminals >down . . . I talked a another builder who had mounted his that way >(terminals down) and he had heard G forces (causing the starter to run) >during aerobatics may be a factor when it's mounted terminal up. Complete EH (elephant hocky). G-loading on starter contactors just doesn't happen. Especially if your contactor looks like . . . http://www.aeroelectric.com/Pictures/s702wire.jpg http://www.aeroelectric.com/Pictures/s702-1l.jpg (and I hope it does). This contactor is usually mounted on firewall with contacts facing forward where the dreaded in-flight closure due to g-loading would occur only if you hit a mountainside at cruise. >Is the a problem with mounting the contactor terminals up? I think I was at OSH when this hangar legend was born. An air-show performer landed with a torn up starter ring-gear and pinion. Everyone seemed to think that he'd welded the contacts on the starter motor while performing acts of daring do. It's more likely that the contactor stuck when he started the engine. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: RE: Schematic Review
Date: Dec 20, 2004
Scott, In my RV-6 I modified the "All Electric On a Budget" system such that the SD-8 circuit includes a small .8(that's 8/10ths)AH battery and is completely independent of the main electrical system(and main battery). The system has worked flawlessly for almost 400 hours now. The battery is about the size of a deck of cards and is widely available. Ken Harrill Rv-6, Columbia, SC -----Original Message----- From: swmat(at)cox.net [mailto:swmat(at)cox.net] Subject: AeroElectric-List: RE: Schematic Review -snip- The single battery dual alternator system cannot tolerate a battery failure because of the reliance on the battery for alternator output. This design cannot tolerate a battery wiring failure. --Scott San Diego, CA ________________________________________________________________________________
From: "Joel Jacobs" <jj(at)sdf.lonestar.org>
Subject: Re: whalen strobe wire size
Date: Dec 20, 2004
Since you bumped this thread a couple times and none have answered I'll give it a shot. I don't think the wire size is too important here. The duty cycle is low and the power to the strobe cannot be more than the power to the power supply so the same gauge you used to wire to the supply would surely work between the supply and the strobe. Actually the average current to the strobe tube is likely much less because the voltage is high. I made a cable for mine that is about 3 feet long with 24ga and it's fine. That being said, I think considerations more important than gage are insulation ratings and shielding. What I used was just plain old 600v and it's working but I'm keeping my eye out for some higher voltage stuff - I'd be more comfortable with 1kv or more.. Joel Jacobs ----- Original Message ----- From: "Bill and Marsha" <docyukon(at)ptcnet.net> Subject: AeroElectric-List: Re: whalen strobe wire size > > > ----- Original Message ----- > From: "Bill and Marsha" <docyukon(at)ptcnet.net> > To: > Subject: whalen strobe wire size > > > > How do you calculate wire size for flash tubes? I'm useing a HDACF > > Whalen power suply with A610 wingtip tubes and a A500 series taillight > > assy. Max. joules will be 42. Thanks Bill S. Pulsar III > > > > ________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: Re: Starter Contactor
Date: Dec 20, 2004
Thanks Bob, I guess I'm a "stray" . . . it look pretty much like this one. http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1103566372-394-261&browse=electrical&product=start-sw but I'm betting it will work in either position! Bob ----- Original Message ----- From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> Subject: AeroElectric-List: Re: Starter Contactor > > > > > > > >This may be a stupid question . . . > > > >Is there a up or down to a (Van's) starter contactor . . . mine comes closer > >than I like to the engine mount (RV-8) when it's mounted with the terminals > >down . . . I talked a another builder who had mounted his that way > >(terminals down) and he had heard G forces (causing the starter to run) > >during aerobatics may be a factor when it's mounted terminal up. > > Complete EH (elephant hocky). G-loading on starter contactors > just doesn't happen. Especially if your contactor looks like . . . > > http://www.aeroelectric.com/Pictures/s702wire.jpg > > http://www.aeroelectric.com/Pictures/s702-1l.jpg > > (and I hope it does). This contactor is usually mounted > on firewall with contacts facing forward where the > dreaded in-flight closure due to g-loading would occur > only if you hit a mountainside at cruise. > > >Is the a problem with mounting the contactor terminals up? > > I think I was at OSH when this hangar legend was born. > An air-show performer landed with a torn up starter > ring-gear and pinion. Everyone seemed to think that > he'd welded the contacts on the starter motor while > performing acts of daring do. > > It's more likely that the contactor stuck when he started > the engine. > > Bob . . . > > > -- > Checked by AVG Anti-Virus. > > ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Starter Contactor
> > >Thanks Bob, > >I guess I'm a "stray" . . . it look pretty much like this one. >http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1103566372-394-261&browse=electrical&product=start-sw >but I'm betting it will work in either position! > >Bob I believe you are correct. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Scott Jackson" <jayeandscott(at)telus.net>
Subject: Re: Starter Contactor
Date: Dec 20, 2004
> It's more likely that the contactor stuck when he started > the engine. > Just curious what the cockpit indications would be that this had happened. Does the starter become an unwilling generator? Would anything show on the voltmeter or ammeter? I have wired in a "STRTR PWRD" annunciator that senses power downstream of the starter relay, and hoped that it would stay lit if the starter hung up. I don't know if it would if the contactor operated normally but the starter bendix stayed engaged to the ring gear. Scott in VAncouver-- > Checked by AVG Anti-Virus. > > > ________________________________________________________________________________
Date: Dec 20, 2004
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: OV and Vans 60amp Alternator was 55 Amp Suzuki Alternator
John Crate wrote: > > >Question 2 >My plan is to use the OVM-14 with the requisite contactor for over-voltage >protection as per the Aeroelectric book/drawings. Reading a warning on >Van's web page about over-voltage protection on their 60 amp internally >regulated alternator now has me worried. In bright red letters it states: >Warning! >The internally regulated 60 ampere alternator should not be used with >overvoltage protection systems. If you open the charging circuit while it is >in operation, it will destroy the regulator. >I am now confused more than normal. Is this something I should be worried >about with respect to my particular alternator and planned application? > > John did you get any responses to this question? I'd like to here them! -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
Date: Dec 20, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Starter Contactor
> > > > > It's more likely that the contactor stuck when he started > > the engine. > > >Just curious what the cockpit indications would be that this had happened. >Does the starter become an unwilling generator? No . . . > Would anything show on the >voltmeter or ammeter? I have wired in a "STRTR PWRD" annunciator that senses >power downstream of the starter relay, and hoped that it would stay lit if >the starter hung up. A loadmeter would show an extra-ordinary load on the alternator. Some spam cans have STARTER ENERGIZED lights that monitor downstream side of contactor. >I don't know if it would if the contactor operated normally but the starter >bendix stayed engaged to the ring gear. Modern starters don't use internally engaged pinion gears (Bendix) rather a directly engaged pinion driven from a combination contactor/solenoid. See http://aeroelectric.com/articles/strtctr.pdf Modern starters have overrun clutches that prevent the engine from driving the starter motor after the engine starts. This prevents the engine from damaging the motor by overspeeding it. However, this clutch is not designed for long periods of operation in the overrunning disconnect mode. I'm not sure if the Bendix pinion assembly has a real clutch. I suspect the Bendix pinion's engagement spiral would tend to withdraw the pinion gear during an overruning situation. In any case, a stuck contactor that goes undetected will keep an intermittent duty motor operating continuously and may keep the pinion gear engaged. It's important that one use a REAL starter contactor (intermittent duty) and it's a good idea to put a warning light on the contactor's "I" terminal as suggested in: http://www.aeroelectric.com/Pictures/s702wire.jpg Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Scott Jackson" <jayeandscott(at)telus.net>
Subject: Re: Starter Contactor
Date: Dec 20, 2004
thanks again for the timely and informative answer, Sir. ----- Original Message ----- From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> Subject: AeroElectric-List: Re: Starter Contactor > > > >> >> >> >> > It's more likely that the contactor stuck when he started >> > the engine. >> > >>Just curious what the cockpit indications would be that this had happened. >>Does the starter become an unwilling generator? > > No . . . > > >> Would anything show on the >>voltmeter or ammeter? I have wired in a "STRTR PWRD" annunciator that >>senses >>power downstream of the starter relay, and hoped that it would stay lit if >>the starter hung up. > > A loadmeter would show an extra-ordinary load on the alternator. > Some spam cans have STARTER ENERGIZED lights that monitor downstream > side of contactor. > > >>I don't know if it would if the contactor operated normally but the >>starter >>bendix stayed engaged to the ring gear. > > Modern starters don't use internally engaged pinion gears > (Bendix) rather a directly engaged pinion driven from a > combination contactor/solenoid. See > > http://aeroelectric.com/articles/strtctr.pdf > > Modern starters have overrun clutches that prevent the engine > from driving the starter motor after the engine starts. This > prevents the engine from damaging the motor by overspeeding > it. However, this clutch is not designed for long periods > of operation in the overrunning disconnect mode. I'm not > sure if the Bendix pinion assembly has a real clutch. I suspect > the Bendix pinion's engagement spiral would tend to withdraw > the pinion gear during an overruning situation. In > any case, a stuck contactor that goes undetected will > keep an intermittent duty motor operating continuously > and may keep the pinion gear engaged. > > It's important that one use a REAL starter contactor > (intermittent duty) and it's a good idea to put a warning > light on the contactor's "I" terminal as suggested > in: > > http://www.aeroelectric.com/Pictures/s702wire.jpg > > Bob . . . > > > -- > Checked by AVG Anti-Virus. > > > ________________________________________________________________________________
From: "John Crate" <john.crate(at)encode.com>
Subject: Re: OV and Vans 60amp Alternator was 55 Amp Suzuki
Alternator
Date: Dec 21, 2004
I emailed Bob Nuckolls directly on this particular question and this is the reply I received back from him. John Figure Z-24 will be modified to ADD a Transorb (fat zener) across the B-lead to ground so as to catch the "load dump" transient that will take out the regulator on some alternators. As far as I know, the alternator Van's sells is the only one vulnerable to the event. It's easy to avoid, there's no reason to turn an alternator OFF while under load. We don't do this in the normal course of operating an airplane. Alternator comes on right after engine start up and goes off just before shutdown . . . under every day operations there is no risk. I'll suggest that you can move ahead with incorporation of Figure Z-24 in your installation . . . by the time you're ready to fly, we'll have published the "fix". It may well be that your alternator is not so vulnerable. If it's a factory stock take-off, it's probably built to withstand the load-dump phenomenon . . . I'mg only guessing, but one explanation for their experience could be based on the use of overhauled alternators with after-market regulators not designed to withstand the load-dump phenomenon. ----- Original Message ----- From: "Bobby Hester" <bhester(at)hopkinsville.net> Subject: AeroElectric-List: OV and Vans 60amp Alternator was 55 Amp Suzuki Alternator > > > John Crate wrote: > >> >> >> >>Question 2 >>My plan is to use the OVM-14 with the requisite contactor for over-voltage >>protection as per the Aeroelectric book/drawings. Reading a warning on >>Van's web page about over-voltage protection on their 60 amp internally >>regulated alternator now has me worried. In bright red letters it states: >>Warning! >>The internally regulated 60 ampere alternator should not be used with >>overvoltage protection systems. If you open the charging circuit while it >>is >>in operation, it will destroy the regulator. >>I am now confused more than normal. Is this something I should be worried >>about with respect to my particular alternator and planned application? >> >> > John did you get any responses to this question? I'd like to here them! > > -- > Surfing the Web from Hopkinsville, KY > Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ > RV7A Slowbuild wings-QB Fuse :-) > > > --- > > --- ________________________________________________________________________________
Date: Dec 21, 2004
From: Ken <klehman(at)albedo.net>
Subject: Re: Starter Contactor
clamav-milter version 0.80j on juliet.albedo.net If you have normal voltage (charging) after start then all is well. A stuck starter will surely result in low voltage when you check it after start as the starter will be drawing more current than the alternator can produce at idle. Thus the voltage will be lower than normal. Turning on additional loads will depress the voltage even further. If you have a battery ammeter, it will not be showing a normal charge current as the alternator output will be going to the starter rather than charging the battery. Notice I said abnormal rather than high or low. I would expect the battery to be discharging at idle but the battery ammeter may or may not be wired to sense starter current which can tend to confuse someone who doesn't know his system. In some systems the ammeter may show a reassuringly high alternator current going into the battery terminal while an even larger current is coming out of the battery terminal on a different wire and going to the starter. I guess this is part of the reason why I prefer a voltmeter over ammeters/loadmeters if one is only going to have one electrical meter. . If you have an alternator loadmeter it will show the alternator producing max current. That high current will increase as you go above idle but will not cut back as it normally does since the voltage won't get up to the voltage regulating point unless you have a very large alternator. So the meter reads abnormally high alternator output current. Ken >> Would anything show on the >>voltmeter or ammeter? I have wired in a "STRTR PWRD" annunciator that senses >>power downstream of the starter relay, and hoped that it would stay lit if >>the starter hung up. >> >> > > A loadmeter would show an extra-ordinary load on the alternator. > Some spam cans have STARTER ENERGIZED lights that monitor downstream > side of contactor. > > > ________________________________________________________________________________
Date: Dec 21, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: whalen strobe wire size
> >Since you bumped this thread a couple times and none have answered I'll give >it a shot. I don't think the wire size is too important here. The duty >cycle is low and the power to the strobe cannot be more than the power to >the power supply so the same gauge you used to wire to the supply would >surely work between the supply and the strobe. Actually the average current >to the strobe tube is likely much less because the voltage is high. I made >a cable for mine that is about 3 feet long with 24ga and it's fine. >That being said, I think considerations more important than gage are >insulation ratings and shielding. What I used was just plain old 600v and >it's working but I'm keeping my eye out for some higher voltage stuff - I'd >be more comfortable with 1kv or more.. >Joel Jacobs Good answer Joel . . . This came up some time back and a responder said he'd substituted a shielded, twisted trio of 22AWG wires in his strobe system with no OBSERVABLE ill effects. I suspect if we explored the peak currents flowing during flash time at each bulb, we would find that 22AWG wire did indeed have more drop but the system runs at about 350 volts. Assuming a 10A pulse on 15' of wire at 16 milliohms/foot then the round trip voltage loss would be on the order of 5 volts of drop. 5 volts out of a total of 350 volts ain't bad. The same scenario at 14 volts is obviously worse . . . 5 volts out of 14 would cause a very observable degredation in performance of an accessory. I think we can assure Bill that the wire size is not critical. I'll further suggest that unless he has access to wire by the foot from a supplier that he might be better off buying a kit from Whelan. Warehouse suppliers want to sell you a 500' spool as a minimum purchase. B&C has shielded 22AWG trio for pretty cheap as I recall. Steinair probably does too. Bob . . . >----- Original Message ----- >From: "Bill and Marsha" <docyukon(at)ptcnet.net> >To: >Subject: AeroElectric-List: Re: whalen strobe wire size > > > > > > > > > ----- Original Message ----- > > From: "Bill and Marsha" <docyukon(at)ptcnet.net> > > To: > > Subject: whalen strobe wire size > > > > > > > How do you calculate wire size for flash tubes? I'm useing a HDACF > > > Whalen power suply with A610 wingtip tubes and a A500 series taillight > > > assy. Max. joules will be 42. Thanks Bill S. Pulsar III > > > > > > > > > >-- >Checked by AVG Anti-Virus. > > >-- incoming mail is certified Virus Free. >Checked by AVG Anti-Virus. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 21, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net> Starter Contactor
Subject: Re: Starter engaged lamp wiring was Re:
Starter Contactor Contactor Bob, Thanks for the reminder to add this warning lamp to my Main Power Distribution schematic. Please tell me where the I terminal connects internally on the Ford style starter relay you mentioned earlier? Is it wired to the output contact or to the primary coil winding? Charlie Kuss >snipped > It's important that one use a REAL starter contactor > (intermittent duty) and it's a good idea to put a warning > light on the contactor's "I" terminal as suggested > in: > > http://www.aeroelectric.com/Pictures/s702wire.jpg > > Bob . . . ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: whalen strobe wire size
Date: Dec 21, 2004
AeroElectric-List message previously posted by: "Bill and Marsha" <> 12/21/2004 Hello Bill S. Are you absolutely determined to not use the wire (cable) that Whelen provides for this specific purpose? If so, why? OC ________________________________________________________________________________
Date: Dec 21, 2004
Subject: Re: Starter engaged lamp wiring was Re: Starter Contactor
From: "John Schroeder" <jschroeder(at)perigee.net>
Bob - Is it also wise to put a fuse link in the wire attached to the "I" terminal? It would be attached to the I terminal itself and then to the wire itself. Thanks, John > >> snipped >> It's important that one use a REAL starter contactor >> (intermittent duty) and it's a good idea to put a warning >> light on the contactor's "I" terminal as suggested >> in: >> >> http://www.aeroelectric.com/Pictures/s702wire.jpg >> >> Bob . . . > > -- ________________________________________________________________________________
From: Mcculleyja(at)aol.com
Date: Dec 21, 2004
Subject: Re: AeroElectric-List Digest: 27 Msgs - 12/20/04
In a message dated 12/21/04 2:57:51 AM Eastern Standard Time, --> AeroElectric-List message posted by: writes: >(SNIP)The SD-8 alternator cannot be utilized without a battery (I searched the > archives, msg #11464). In the event of a battery 'open' failure the > panel would remain dark even with two alternators aboard. (SNIP) I may be mis-understanding the above statement with respect to your overall design, but FWIW, I operate an SD-8 alternator in a single battery system and have added a 33,000 mfd capacitor across the output to act as a simulated "battery" in parallel with the real battery. In both ground and flight tests I have found that the SD-8 output is unaffected by turning off the battery contactor. Of course the battery no longer receives a charge, but the buss and all loads continue as normal so long as the demand is within the SD-8 capability. Whether this has some downside aspect for long term operation, I would be interested in hearing some input. I am not planning to depend on this in my case but perhaps in a short term emergency it could save some consternation. Jim McCulley Tailwind ________________________________________________________________________________
Date: Dec 21, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> Starter Contactor
Subject: Re: Starter engaged lamp wiring was Re:
Starter Contactor Starter Contactor > Starter Contactor > >Bob, > Thanks for the reminder to add this warning lamp to my Main Power >Distribution schematic. Please tell me where the I terminal connects >internally on the Ford style starter relay you mentioned earlier? Is it >wired to the output contact or to the primary coil winding? >Charlie Kuss It's a tiny output contact . . . when the contactor closes, both FAT terminals and the "I" terminal are all connected together. When the contactor is de-energized, both fat terminals and the "I" terminal are isolated. Hence, if the contactor sticks, the "I" terminal will still be hot and light the STARTER ENGAGED LIGHT. Of course, you should use an in-line fuse or fusible like 24AWG driving a 20AWG lead to the lamp fixture. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 21, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: SD-8 and battery requirements
> >In a message dated 12/21/04 2:57:51 AM Eastern Standard Time, --> >AeroElectric-List message posted by: writes: > > >(SNIP)The SD-8 alternator cannot be utilized without a battery (I searched >the > > archives, msg #11464). In the event of a battery 'open' failure the > > panel would remain dark even with two alternators aboard. (SNIP) > >I may be mis-understanding the above statement with respect to your overall >design, but FWIW, I operate an SD-8 alternator in a single battery system and >have added a 33,000 mfd capacitor across the output to act as a simulated >"battery" in parallel with the real battery. In both ground and flight >tests I >have found that the SD-8 output is unaffected by turning off the battery >contactor. Of course the battery no longer receives a charge, but the >buss and all >loads continue as normal so long as the demand is within the SD-8 >capability. >Whether this has some downside aspect for long term operation, I would be >interested in hearing some input. I am not planning to depend on this in >my case >but perhaps in a short term emergency it could save some consternation. The last time I looked at an SD-8 regulator, it needed a battery to start but would run after that should the battery become disconnected . . . and of course, the big capacitor helps smooth out the horrible ripple on the SD-8's single-phase rectifier. Given that all good OBAM aircraft owners are going to capacity check or replace the battery annually, likelihood of loosing the battery is on the same order as loosing prop bolts. The weakest link in battery system is the wiring to the posts. Use soft, supper-flexible cables and Belville washers to hold battery connection tension. I belive these are supplied with new batteries having lead posts. Figure Z-13 featuring a well maintained battery will be VERY reliable compared to the spam cans that our brothers are flying . . . IFR and all. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: LVWM and Kilovac contactors
Date: Dec 22, 2004
Hi Bob and all, Here is the test I'm intending to conduct next week : - Change the relay : I'll replace the existing finnicky relay with an NAIS DK1a I happen to have in my box. It is 10 amp/ 12V relay with 8.4 VDC pick up voltage and 1.2 VDC drop out voltage. These values should -hopefully- insure correct operation everytime the e-bus is powered, regardless of any reasonable noise or bus voltage fluctuation. Otherwise what other step would you suggest ? Thanks, Gilles ----- Original Message ----- From: "Gilles Thesee" <Gilles.Thesee@ac-grenoble.fr> Subject: Re: Fw: AeroElectric-List: LVWM and Kilovac contactors <Gilles.Thesee@ac-grenoble.fr> > > Bob, > > Thank you for responding. > > I'm mystified by your experience. I'm wondering > > what the Kilovac contactor uses in the way of electronics > > for holding current reduction and if that feature has > > some noise that interacts with the LVM/ABMM modules. > > > > > In fact I believe I traced the problem down to the small relay that powers > the LVWM. I removed the LVWM fuse and the problem still seemed to be with > the relay. I made the same test with a different relay : same problem. > > > Just for grins, can you put your hands on one of those > > el-cheepo contactors. Substituting a plain-vanilla contactor > > for the Kilovac product would, by process of elimination, > > point us in the right direction. > > > This is what I did : I removed a standard contactor from an aerobatic > airplane and tested it with jumpers : no more problems, the small relay and > the LVWM operate as intended. > What mystifies me is that the contactor powers the e-bus, and the relay > should not care who's bringing power to the bus. I thought about the noise > issue, but how come this noise disturbs only the relay in question ? > I'm intending to conduct any investigation needed to sort out the problem. > Would it help to wire a diode between the plus contact and the relay coil > lead ? > > Thanks , > Gilles ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Pinout or installation manual for KLN-90A?
Date: Dec 22, 2004
Good Morning, Anyone out there have a pinout for the Bendix King KLN-90A? Even better, an installation manual that they want to part with? Email me off list if you want to. Stephen Soule ssoule(at)pfclaw.com Swanton, Vermont N227RV RV-6A flying N222SZ RV-8 under construction ________________________________________________________________________________
Date: Dec 22, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> KLN-90A?
Subject: Re: Pinout or installation manual for
KLN-90A? KLN-90A? > > >Good Morning, > >Anyone out there have a pinout for the Bendix King KLN-90A? > >Even better, an installation manual that they want to part with? > >Email me off list if you want to. I've posted what I have for pinouts at: http://www.aeroelectric.com/Installation_Data/KLN90-90A-90B.pdf Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Tach sender
Date: Dec 22, 2004
I have just bought the tach sender fromVANS that screws on the back of the engine. It ( IE VTACHGEN2) has 3 leads on it. Red Black and White. I assume: Red - 12V Black - Ground/Earth White - Signal. Can anyone confirm my assumption about the black and white leads is correct. It has no docs. Thanks, Steve RV9a #90360 G-IINI -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Pinout or installation manual for KLN-90A?
Date: Dec 22, 2004
Thank you very much. Steve -----Original Message----- I've posted what I have for pinouts at: http://www.aeroelectric.com/Installation_Data/KLN90-90A-90B.pdf Bob . . . ________________________________________________________________________________
From: mkejrj(at)comcast.net
Subject: Voltage reduction circuit design
Date: Dec 23, 2004
I'm installing a Garmin GPS 18 LVC to provide Nav data to my TRUTRAK Pictoral Pilot. The specs for the Garmin indicate it will operate at from 4 to 5.5 volts ; also that the unit needs 60 mv of current at 5 volts.The vendor cautions that higher voltage will fry the unit. I would be very grateful to any electrical Guru type who will assist me in designing a circuit that will reduce Bus Voltage and Current to the specified level. I tried to use Bob's first chapter to determine the amount of Resistance required to drop Line Voltage 7 Volts ( from 12 to 5 ) at 60 mv and came up with a required resistor value of 116.6 OHMS.. I don't feel comfortable with my methodology or my answer and would appreciate assistance. Thanks in advance, Dick Jordan RV 8A I'm installing a Garmin GPS 18 LVC to provide Nav data to my TRUTRAK Pictoral Pilot. The specs for the Garmin indicate it will operate at from 4 to 5.5 volts ; also that the unit needs 60 mv of current at 5 volts.The vendor cautions that higher voltage will fry the unit. I would be very grateful to any electrical Guru type who will assist me in designing a circuit that will reduce Bus Voltage and Current to the specified level. I tried to use Bob's first chapter to determine the amount of Resistance required to drop Line Voltage 7 Volts ( from 12 to 5 ) at 60 mv and came up with a required resistor value of 116.6 OHMS.. I don't feel comfortable with my methodology or my answer and would appreciate assistance. Thanks in advance, Dick Jordan RV 8A ________________________________________________________________________________
From: mkejrj(at)comcast.net
Subject: Voltage reduction required for Garmin GPS
Date: Dec 23, 2004
I'm installing a Garmin GPS 18 LVC which operates at from 4 to 5.5 volts and uses 60 mv of current at 5 volts. I would appreciate any help on how to reduce the line voltage and current to the required values. I took a stab at computing the size of the Resistor required and my answer is 116.6 OHMS. I don't feel very comfortable with this answer and, even assuming it is correct, don't know how to implement it.Does one simply purchase a Resistor of that exact value and wire it in? Thanks in advance for your help, Dick Jordan I'm installing a Garmin GPS 18 LVC which operates at from 4 to 5.5 volts and uses 60 mv of current at 5 volts. I would appreciate any help on how to reduce the line voltage and current to the required values. I took a stab at computing the size of the Resistor required and my answer is 116.6 OHMS. I don't feel very comfortable with this answer and, even assuming it is correct, don't know how to implement it.Does one simply purchase a Resistor of that exact value and wire it in? Thanks in advance for your help, Dick Jordan ________________________________________________________________________________
Date: Dec 23, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: Voltage reduction circuit design
Dick First of all, your units of measure are very suspect. Current is not measured in mv (millivolts) but in ma (milliamps) So- - - assuming this is just a typo and your requirements are to create a voltage drop of 7 volts across a resistance while a current of 60 ma is flowing, then according to ohms law which states E=IR then R=E/I. In your specific numbers R=7/.060 which = 116.7 ohms as you stated. The power dissipated in this resistor will be I2 x R which would be .06 X .06 x 116.7 = .42 watts. Therefore a 1/2 watt resistor would suffice. If however the current drawn by the unit is not constant and the 60 ma is an average or a maximum or ???? then as the current drawn by the device varies so then will your applied voltage. Not good. If the current drawn by the unit isn't constant and falls to say 20 ma then your 116.7 ohm resistor will only drop E=.02 X 116.7 = 2.3 volts and you will be applying 14 - 2.3 = 11.7 volts to the unit while your alternator is keeping buss voltage at 14 volts. A resistor can be used for providing a reduced voltage only if the load is constant. Do you have any assurance that in this application the load is constant??? A better solution would be a proper power supply which will provide the required 5 volts regardless of load variation. There are many simple circuits which can accomplish this but all are more complex than a single resistor. Bob McC mkejrj(at)comcast.net wrote: > >I'm installing a Garmin GPS 18 LVC to provide Nav data to my TRUTRAK Pictoral Pilot. The specs for the Garmin indicate it will operate at from 4 to 5.5 volts ; also that the unit needs 60 mv of current at 5 volts.The vendor cautions that higher voltage will fry the unit. > >I would be very grateful to any electrical Guru type who will assist me in designing a circuit that will reduce Bus Voltage and Current to the specified level. > >I tried to use Bob's first chapter to determine the amount of Resistance required to drop Line Voltage 7 Volts ( from 12 to 5 ) at 60 mv and came up with a required resistor value of 116.6 OHMS.. I don't feel comfortable with my methodology or my answer and would appreciate assistance. > >Thanks in advance, > Dick Jordan > RV 8A > > > ________________________________________________________________________________
From: James Freeman <flyeyes(at)mac.com>
Subject: Re: Voltage reduction required for Garmin GPS
Date: Dec 22, 2004
There are multiple experts on the list, but since I lurk more than help lately I'll try this one ;-) You can go to Radio Shack (or Digikey, or Mouser, or anywhere) and buy a part called a 7805 regulator for about a buck. This little gizmo will take your bus voltage and regulate it to 5v. At 60ma, you probably don't even need to heat sink it. The wiring diagram (pinout) is on the package. James Freeman Worlds Slowest QB RV8 (soon though...) On Dec 22, 2004, at 11:15 PM, mkejrj(at)comcast.net wrote: > > I'm installing a Garmin GPS 18 LVC which operates at from 4 to 5.5 > volts and uses 60 mv of current at 5 volts. > > I would appreciate any help on how to reduce the line voltage and > current to the required values. > > I took a stab at computing the size of the Resistor required and my > answer is 116.6 OHMS. I don't feel very comfortable with this answer > and, even assuming it is correct, don't know how to implement it.Does > one simply purchase a Resistor of that exact value and wire it in? > > Thanks in advance for your help, > Dick Jordan > > I'm installing a Garmin GPS 18 LVC which operates at from 4 to 5.5 > volts and uses 60 mv of current at 5 volts. > > I would appreciate any help on how to reduce the line voltage and > current to the required values. > > I took a stab at computing the size of the Resistor required and my > answer is 116.6 OHMS. I don't feel very comfortable with this answer > and, even assuming it is correct, don't know how to implement it.Does > one simply purchase a Resistor of that exact value and wire it in? > > Thanks in advance for your help, > Dick Jordan > > ________________________________________________________________________________
Date: Dec 23, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Stuck Starter Contactor
> >If you have normal voltage (charging) after start then all is well. > >A stuck starter will surely result in low voltage when you check it >after start as the starter will be drawing more current than the >alternator can produce at idle. Thus the voltage will be lower than >normal. Turning on additional loads will depress the voltage even further. > >If you have a battery ammeter, it will not be showing a normal charge >current as the alternator output will be going to the starter rather >than charging the battery. Notice I said abnormal rather than high or >low. I would expect the battery to be discharging at idle but the >battery ammeter may or may not be wired to sense starter current which >can tend to confuse someone who doesn't know his system. In some systems >the ammeter may show a reassuringly high alternator current going into >the battery terminal while an even larger current is coming out of the >battery terminal on a different wire and going to the starter. I guess >this is part of the reason why I prefer a voltmeter over >ammeters/loadmeters if one is only going to have one electrical meter. >. >If you have an alternator loadmeter it will show the alternator >producing max current. That high current will increase as you go above >idle but will not cut back as it normally does since the voltage won't >get up to the voltage regulating point unless you have a very large >alternator. So the meter reads abnormally high alternator output current. > >Ken A well considered and descriptive analysis/explanation sir. Thank you! Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 23, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Tach sender
> > >I have just bought the tach sender fromVANS that screws on the back of the >engine. It ( IE VTACHGEN2) has 3 leads on it. Red Black and White. > >I assume: >Red - 12V >Black - Ground/Earth >White - Signal. > >Can anyone confirm my assumption about the black and white leads is correct. >It has no docs. If I were designing this product, that's the color coding I would use. But as an absolute guarantee on our assumptions, may I suggest you contact Van's directly? I've forwarded a copy of this note to our friend Scott Risen at Van's. I trust he or someone else from Van's will be responding to you directly as their schedule permits. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: "Dr. Andrew Elliott" <a.s.elliott(at)cox.net>
Subject: PIDG splice sources?
Date: Dec 23, 2004
Anyone have a really good source for 24-20 PIDG splices (323975)? The best I could find on the web was at www.crimptools.com, at $22.95/100. Thanks, Andy Elliott Lycoming owner, Corvair wannabe! ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Tach sender
Date: Dec 23, 2004
Bob, thanks for that. Yes I have had a confirmation from VANS that this is correct. Steve. PS I wonder why people dont just label things. Occasionally I have seen some pretty odd use of colour. Assuming people use standards can be expensive. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Tach sender > > >I have just bought the tach sender fromVANS that screws on the back of the >engine. It ( IE VTACHGEN2) has 3 leads on it. Red Black and White. > >I assume: >Red - 12V >Black - Ground/Earth >White - Signal. > >Can anyone confirm my assumption about the black and white leads is correct. >It has no docs. If I were designing this product, that's the color coding I would use. But as an absolute guarantee on our assumptions, may I suggest you contact Van's directly? I've forwarded a copy of this note to our friend Scott Risen at Van's. I trust he or someone else from Van's will be responding to you directly as their schedule permits. Bob . . . -------------------------------------------------------- < Throughout history, poverty is the normal condition > < of man. Advances which permit this norm to be > < exceeded -- here and there, now and then -- are the > < work of an extremely small minority, frequently > < despised, often condemned, and almost always opposed > < by all right-thinking people. Whenever this tiny > < minority is kept from creating, or (as sometimes > < happens) is driven out of a society, the people > < then slip back into abject poverty. > < > < This is known as "bad luck". > < -Lazarus Long- > <------------------------------------------------------> http://www.aeroelectric.com -- Checked by AVG Anti-Virus. This email has been scanned by the MessageLabs Email Security System on behalf of the London Business School community. For more information please visit http://www.messagelabs.com/email -- Checked by AVG Anti-Virus. -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 23, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: PIDG splice sources?
> > >Anyone have a really good source for 24-20 PIDG splices (323975)? The >best I could find on the web was at www.crimptools.com, at $22.95/100. 23 cents each is a really good price for PIDG splices . . . Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: Bikcrzy(at)aol.com
Date: Dec 23, 2004
Subject: Ray Allen stick grip controls
Hello Group, I am installing a Ray Allen control stick grip on my yet to be completed RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I want to exit the base of the stick with these 26 AWG wires and secure to a terminal block so I can branch out from this terminal block. I don't see any terminals available for wire smaller than 22 AWG at the websites I visit. The smallest my crimpers will handle is 22 AWG. Do they make crimp terminals for this small wire or do I have to get bare terminals and solder? I guess I could use 22 instead of the 26 the company supplies? Any and all thoughts are appreciated. John Robinson ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: Ray Allen stick grip controls
Date: Dec 24, 2004
I just used the smallest Dsub pins I could find and used a 9 pin D connector at the base of the control stick. You can go from the other side of the D sub connector with any small wire size you want to a terminal block or wherever your wire travles take you. I got my D sub connectors with male and female crimp on pins and crimper at radio shack. -------------- Original message -------------- > > Hello Group, > > I am installing a Ray Allen control stick grip on my yet to be completed > RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I > want to exit the base of the stick with these 26 AWG wires and secure to a > terminal block so I can branch out from this terminal block. I don't see any > terminals available for wire smaller than 22 AWG at the websites I visit. The > smallest my crimpers will handle is 22 AWG. Do they make crimp terminals for > this small wire or do I have to get bare terminals and solder? I guess I could > use 22 instead of the 26 the company supplies? Any and all thoughts are > appreciated. John Robinson > > > > > > I just used the smallest Dsub pins I could find and used a 9 pin D connector at the base of the control stick. You can go from the other side of the D sub connector with any small wire size you want to a terminal block or wherever your wire travles take you. I got my D sub connectors with male and female crimp on pins and crimper at radio shack. -------------- Original message -------------- -- AeroElectric-List message posted by: Bikcrzy(at)aol.com Hello Group, I am installing a Ray Allen control stick grip on my yet to be completed RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I want to exit the base of the stick with these 26 AWG wires and secure to a terminal block so I can branch out from this terminal block. I don't see any terminals available for wire smaller than 22 AWG at the websites I visit. The smallest my crimpers will handle is 22 AWG. Do they make crimp terminals for this small wire or do I have to get bare terminals and solder? I guess I could use 22 instead of the 26 the company supplies? Any and all thoughts are appreciated. John Robinson _- ===================================================================== _- = Photo Share: http://www.matronics.com/photoshare ________________________________________________________________________________
Date: Dec 23, 2004
From: "Richard V. Reynolds" <rvreynolds(at)macs.net>
Subject: Re: Ray Allen stick grip controls
To wire the Stick switches, I used a Belkin 156462 Pro Series 6 ft PC Monitor VGA/SVGA cable, High Density DB15 Male/Male. I cut the cable in half and wired both sticks switches. You should be able to find a mating DB15 Female/Female cable to continue your wiring or use a DB15 female connector with solder cups (uhg!). Richard Reynolds, Norfolk, VA, RV-6A flying Bikcrzy(at)aol.com wrote: > > Hello Group, > > I am installing a Ray Allen control stick grip on my yet to be completed > RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I > want to exit the base of the stick with these 26 AWG wires and secure to a > terminal block so I can branch out from this terminal block. I don't see any > terminals available for wire smaller than 22 AWG at the websites I visit. The > smallest my crimpers will handle is 22 AWG. Do they make crimp terminals for > this small wire or do I have to get bare terminals and solder? I guess I could > use 22 instead of the 26 the company supplies? Any and all thoughts are > appreciated. John Robinson > ________________________________________________________________________________
Date: Dec 23, 2004
From: Neil K Clayton <harvey4(at)earthlink.net>
Subject: Re: Ray Allen stick grip controls
I tried using a D-sub connector for my Infinity stick wiring but the wires coming from the stick's switches are too large for the D-sub pins. I've been thinking about a circular bayonet type of connector, but there's such a bewildering array of connectors in the Digikey and Mouser catalogues, that I'm at an impasse. Basically I want to be able to mate/demate the stick from the aircraft. It has 17 wires in a single bundle. Any suggestions welcome. Neil C At 07:55 PM 12/23/2004, you wrote: > > >To wire the Stick switches, I used a Belkin 156462 Pro Series 6 ft PC Monitor >VGA/SVGA cable, High Density DB15 Male/Male. I cut the cable in half and wired >both sticks switches. You should be able to find a mating DB15 Female/Female >cable to continue your wiring or use a DB15 female connector with solder cups >(uhg!). > >Richard Reynolds, Norfolk, VA, RV-6A flying > > >Bikcrzy(at)aol.com wrote: > > > > > Hello Group, > > > > I am installing a Ray Allen control stick grip on my yet to be > completed > > RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I > > want to exit the base of the stick with these 26 AWG wires and secure to a > > terminal block so I can branch out from this terminal block. I don't > see any > > terminals available for wire smaller than 22 AWG at the websites I > visit. The > > smallest my crimpers will handle is 22 AWG. Do they make crimp > terminals for > > this small wire or do I have to get bare terminals and solder? I guess > I could > > use 22 instead of the 26 the company supplies? Any and all thoughts are > > appreciated. John Robinson > > > > ________________________________________________________________________________
Date: Dec 23, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
How does one wire the three terminals on a push-to-test lamp? Kenneth Melvin ________________________________________________________________________________
Date: Dec 23, 2004
Subject: Re: Ray Allen stick grip controls
From: "John Schroeder" <jschroeder(at)perigee.net>
Neil - What makes the wire bundle so full of wires? !! The Infinities come with all switches wired, but you don't have to run all of the wires out of the stick - just the ones you need. AMP CPC's work well and the Type II's use the same machined pins as the D Subs. The pins handle up to 20AWG, and that is probably bigger than you need. Another solution, is the Molex Mini-Fit Juniors. You can get pins that fit 26 to 22 AWG. We used them on all of the trim circuits in our Lancair ES (3 axis trim tabs and indicators for pitch and yaw). Palladin makes a great and fairly inexpensive crimper frame (Series 3300, I believe). They make an open barrel die set that crimps 28 to 22 AWG and 18 to 22. We've used this die for about 60% of all our crimps. We'll probably use DSubs for the stick wiring, but I'll have to wait to see what the wires actually look like on our Infinities. Cheers, John > Basically I want to be able to mate/demate the stick from the > aircraft. It has 17 wires in a single bundle. Any suggestions welcome. > > Neil C > ________________________________________________________________________________
Date: Dec 23, 2004
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Kitfox Electrical
Hi all! I'm finishing a Kitfox with a 582 and Bob's Z-17 electrical. The question is where to put everything. 1. I searched the list and it seemed the consensus was to put the Rotax 264870 finned regulator on the engine side of the firewall, even though it might suffer from the heat, to minimize the comm interference. Still true? Any experience with it on the back side of the firewall? 2. What about the large filter cap? Since it's filtering noise I guess it really wants to be forward of the firewall as well. 3. I need to mount a Sigtronics RES-401 intercom control box. Is this box OK next to the regulator? Is it OK on the firewall? Or should I mount it to the back of the instrument panel for some vibration isolation? 4. Is the overvoltage relay OK aft of the firewall? Or should I put it forward as well to minimize noise? Thanks for the help. Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar. ________________________________________________________________________________
Date: Dec 24, 2004
From: "Ronald J. Parigoris" <rparigor(at)SUFFOLK.LIB.NY.US>
Subject: Service ceiling of batteries?
Curious. Is there a service ceiling where any of these batteries? Odyssey 680 AGM Alkaline D cells in ELT NiMh - NiCad - LiIon in handheld stuff Small button battery memory stuff Lithium Polymer batteries as used on E-Models that I will be carrying around GellCells as used for backup on EFIS Any other airplane related things need to be aware of that could cause problems at FL250 in a unpressurized Europa XS? Thx. Ron Parigoris ________________________________________________________________________________
From: "Randy Pflanzer" <f1rocket(at)comcast.net>
Subject: Re: Ray Allen stick grip controls
Date: Dec 24, 2004
John, Just strip the ends of the wire double the length you need and fold it back on itself. Stick it into a #22 terminal and crimp. Pictures of this setup can be found below. http://www.pflanzer-aviation.com/RigFinalAssembly3.html#Control%20Stick http://www.pflanzer-aviation.com/RigFinalAssembly4.html Randy F1 Rocket www.pflanzer-aviation.com ----- Original Message ----- From: <Bikcrzy(at)aol.com> Subject: AeroElectric-List: Ray Allen stick grip controls > > Hello Group, > > I am installing a Ray Allen control stick grip on my yet to be > completed > RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I > want to exit the base of the stick with these 26 AWG wires and secure to > a > terminal block so I can branch out from this terminal block. I don't see > any > terminals available for wire smaller than 22 AWG at the websites I > visit. The > smallest my crimpers will handle is 22 AWG. Do they make crimp terminals > for > this small wire or do I have to get bare terminals and solder? I guess I > could > use 22 instead of the 26 the company supplies? Any and all thoughts are > appreciated. John Robinson > > > ________________________________________________________________________________
From: Bikcrzy(at)aol.com
Date: Dec 24, 2004
Subject: Stick grip wiring
Randy, I like your idea of just folding the wire back on itself and using a 22AWG terminal. Is there any problem with the insulated portion of the wire not securing properly due to the size? John Robinson AeroElectric-List message posted by: "Randy Pflanzer" John, Just strip the ends of the wire double the length you need and fold it back on itself. Stick it into a #22 terminal and crimp. Pictures of this setup can be found below. http://www.pflanzer-aviation.com/RigFinalAssembly3.html#Control%20Stick http://www.pflanzer-aviation.com/RigFinalAssembly4.html Randy F1 Rocket www.pflanzer-aviation.com ----- Original Message ----- From: <Bikcrzy(at)aol.com> Subject: AeroElectric-List: Ray Allen stick grip controls > > Hello Group, > > I am installing a Ray Allen control stick grip on my yet to be > completed > RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). I > want to exit the base of the stick with these 26 AWG wires and secure to > a > terminal block so I can branch out from this terminal block. I don't see > any > terminals available for wire smaller than 22 AWG at the websites I > visit. The > smallest my crimpers will handle is 22 AWG. Do they make crimp terminals > for > this small wire or do I have to get bare terminals and solder? I guess I > could > use 22 instead of the 26 the company supplies? Any and all thoughts are > appreciated. John Robinson > > > ________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: Off/On/Mom Switch
Date: Dec 24, 2004
I'm looking for a switch that can control the electric fuel pump and primer solenoid on a RV-8 from one switch . . . Off/On/Mom. Can anyone tell me where to find on and what to ask for? Thanks, Bob ________________________________________________________________________________
Subject: Off/On/Mom Switch
Date: Dec 24, 2004
From: "Mark R Steitle" <mark.steitle(at)austin.utexas.edu>
Bob, Check the electical catalogs for an ON/ON/(ON). A quick search of the Mouser catalog shows this switch to be available in a variety of styles. Don't wire the first "ON" and it will work the same as an OFF/ON/(ON) switch. Mark S. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com on behalf of Maureen & Bob Christensen Subject: AeroElectric-List: Off/On/Mom Switch I'm looking for a switch that can control the electric fuel pump and primer solenoid on a RV-8 from one switch . . . Off/On/Mom. Can anyone tell me where to find on and what to ask for? Thanks, Bob ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Off/On/Mom Switch
Date: Dec 24, 2004
B & C has this switch also. That is where I got mine. Indiana Larry, RV7 TipUp "SunSeeker" > > Bob, > Check the electical catalogs for an ON/ON/(ON). A quick search of the Mouser catalog shows this switch to be available in a variety of styles. Don't wire the first "ON" and it will work the same as an OFF/ON/(ON) switch. > > Mark S. > > > > I'm looking for a switch that can control the electric fuel pump and primer > solenoid on a RV-8 from one switch . . . Off/On/Mom. > > Can anyone tell me where to find on and what to ask for? ________________________________________________________________________________
Date: Dec 24, 2004
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: Off/On/Mom Switch
Maureen & Bob Christensen wrote: > >I'm looking for a switch that can control the electric fuel pump and primer >solenoid on a RV-8 from one switch . . . Off/On/Mom. > >Can anyone tell me where to find on and what to ask for? > >Thanks, >Bob > > I have one on my plane, not flying yet :-( Go here: http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218#s700-2-3 I think the one you need is this one: S700-2-51 DPDT (ON) - ON - OFF Switch -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
Date: Dec 24, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Off/On/Mom Switch
> > >Maureen & Bob Christensen wrote: > > > > > >I'm looking for a switch that can control the electric fuel pump and primer > >solenoid on a RV-8 from one switch . . . Off/On/Mom. > > > >Can anyone tell me where to find on and what to ask for? > > > >Thanks, > >Bob > > > > >I have one on my plane, not flying yet :-( > >Go here: >http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218#s700-2-3 > >I think the one you need is this one: S700-2-51 DPDT (ON) - ON - OFF >Switch Close but the last digits are -50 not -51. This switch and its cousins are described at: http://www.aeroelectric.com/articles/switches.pdf Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 24, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Off/On/Mom Switch
> > >Maureen & Bob Christensen wrote: > > > > > >I'm looking for a switch that can control the electric fuel pump and primer > >solenoid on a RV-8 from one switch . . . Off/On/Mom. > > > >Can anyone tell me where to find on and what to ask for? > > > >Thanks, > >Bob > > > > >I have one on my plane, not flying yet :-( > >Go here: >http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218#s700-2-3 > >I think the one you need is this one: S700-2-51 DPDT (ON) - ON - OFF >Switch Close but the last digits are -50 not -51. This switch and its cousins are described at: http://www.aeroelectric.com/articles/switches.pdf P.S. Also see this document that explains the differences for terminal numbering between various brands of switches. http://aeroelectric.com/articles/Carling_Micro/Carling_Micro.pdf Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: PIDG splice sources
Date: Dec 24, 2004
AeroElectric-List message previously posted by: "Dr. Andrew Elliott" > > Anyone have a really good source for 24-20 PIDG splices (323975)? The > best I could find on the web was at www.crimptools.com, at $22.95/100. > Thanks, Andy Elliott 12/24/2004 Hello Andy, Is it possible that some MS terminals from Terminal Town would do the job? See <<http://www.terminaltown.com/Pages/page98.html>> Cost per item is high, but may be OK for just a few are needed. OC ________________________________________________________________________________
From: "Randy Pflanzer" <f1rocket(at)comcast.net>
Subject: Re: Stick grip wiring
Date: Dec 24, 2004
My airplane is back at the hangar, and it's about -6 F at the moment, so I won't be going over there any time soon. I'll have to double check to be absolutely sure, but I believe the B & C crimper that I use will crimp down on the insulation. I just remember wiring mine up without a problem, but I'm not flying yet so I can say with absolute certainty. Best thing to do is crimp one and try to pull it apart or make it fail. That way, you can be sure. Randy ----- Original Message ----- From: <Bikcrzy(at)aol.com> Subject: AeroElectric-List: Stick grip wiring > > Randy, > > I like your idea of just folding the wire back on itself and using a > 22AWG terminal. Is there any problem with the insulated portion of the > wire not > securing properly due to the size? John Robinson > > > > John, > > Just strip the ends of the wire double the length you need and fold it > back > on itself. Stick it into a #22 terminal and crimp. > > Pictures of this setup can be found below. > http://www.pflanzer-aviation.com/RigFinalAssembly3.html#Control%20Stick > http://www.pflanzer-aviation.com/RigFinalAssembly4.html > > Randy > F1 Rocket > www.pflanzer-aviation.com > > ----- Original Message ----- > From: <Bikcrzy(at)aol.com> > To: > Subject: AeroElectric-List: Ray Allen stick grip controls > > >> >> Hello Group, >> >> I am installing a Ray Allen control stick grip on my yet to be >> completed >> RV-7A. The wire that is supplied with the grip is 26 AWG (19 stranded). >> I >> want to exit the base of the stick with these 26 AWG wires and secure >> to >> a >> terminal block so I can branch out from this terminal block. I don't >> see >> any >> terminals available for wire smaller than 22 AWG at the websites I >> visit. The >> smallest my crimpers will handle is 22 AWG. Do they make crimp >> terminals >> for >> this small wire or do I have to get bare terminals and solder? I guess >> I >> could >> use 22 instead of the 26 the company supplies? Any and all thoughts are >> appreciated. John Robinson >> >> >> > > > ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Altimeters- TSO vs non TSO
Date: Dec 24, 2004
Avionics-List message previously posted by: "Fred Fillinger" > ....skip....... It cannot be installed in a production aircraft, unless it > is FAA-approved by other means, such as > an STC.....skip..... 12/24/2004 Hello Fred, Your statement above regarding altimeters permitted to be installed in "production aircraft" (I assume that you mean standard type certificated aircraft) puzzles me. I am aware that the FAA, by means of the FAR's, requires some instruments and equipment in aircraft (both standard type certificated and amateur built experimental) to be "approved" by some FAA approval process. I am also aware that there are various ways that the FAA can grant approval for a piece of equipment that is to be installed in an airplane. But there are also instruments and equipment required to be in both those aircraft categories that do not have to be FAA approved. If one reads FAR Sec 91.205 carefully it identifies which items of required equipment must be "approved" in order to be used in aircraft. Some examples are: collision lights, safety belts, shoulder harness', ELT's (by reference to FAR Sec 91.207), and position lights.** Altimeters are not identified as one of the items that must be "approved" by some FAA approval process in order to be installed in an aircraft. My question to you is: What is the basis for your statement above? Thanks. OC **PS: I would like to point out again that since there are no certification requirements for amateur built experimental aircraft that the FAA approval process for some of these items used in those aircraft comes in the form of the initial inspection and airworthiness approval of these aircraft. PPS: One should also be aware that though FAR Sec 91.205 itself says that the Section applies to "...civil aircraft with a standard category US airworthiness certificate..." the Operating Limitations that are part of the Special Airworthiness Certificate issued for each amateur built experimental aircraft contains the words ".....In addition, this aircraft must be operated in accordance with the applicable air traffic and general operating rules of Part 91...........". ________________________________________________________________________________
From: "Maureen & Bob Christensen" <mchriste(at)danvilletelco.net>
Subject: Re: Off/On/Mom Switch
Date: Dec 24, 2004
Thanks eveyone! Don't know how I missed it! Merry Christmas! Bob ----- Original Message ----- From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Off/On/Mom Switch > > > > > > > >Maureen & Bob Christensen wrote: > > > > > > > > > >I'm looking for a switch that can control the electric fuel pump and primer > > >solenoid on a RV-8 from one switch . . . Off/On/Mom. > > > > > >Can anyone tell me where to find on and what to ask for? > > > > > >Thanks, > > >Bob > > > > > > > >I have one on my plane, not flying yet :-( > > > >Go here: > >http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?11X358218#s700-2-3 > > > >I think the one you need is this one: S700-2-51 DPDT (ON) - ON - OFF > >Switch > > Close but the last digits are -50 not -51. This switch and its cousins > are described at: > > http://www.aeroelectric.com/articles/switches.pdf > > P.S. Also see this document that explains the differences > for terminal numbering between various brands of switches. > > http://aeroelectric.com/articles/Carling_Micro/Carling_Micro.pdf > > Bob . . . > > > -- > Checked by AVG Anti-Virus. > > ________________________________________________________________________________
Date: Dec 24, 2004
From: Matt Dralle <dralle(at)matronics.com>
Subject: Test, Ignore.
Testing. Matt Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
Date: Dec 24, 2004
From: Guy Buchanan <bnn(at)nethere.com> (by way of Matt Dralle <dralle(at)matronics.com>)
Subject: Kitfox Electrical
of Matt Dralle ) Hi all! I'm finishing a Kitfox with a 582 and Bob's Z-17 electrical. The question is where to put everything. 1. I searched the list and it seemed the consensus was to put the Rotax 264870 finned regulator on the engine side of the firewall, even though it might suffer from the heat, to minimize the comm interference. Still true? Any experience with it on the back side of the firewall? 2. What about the large filter cap? Since it's filtering noise I guess it really wants to be forward of the firewall as well. 3. I need to mount a Sigtronics RES-401 intercom control box. Is this box OK next to the regulator? Is it OK on the firewall? Or should I mount it to the back of the instrument panel for some vibration isolation? 4. Is the overvoltage relay OK aft of the firewall? Or should I put it forward as well to minimize noise? Thanks for the help. Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar. ________________________________________________________________________________
From: "Franck ILMAIN" <f_ilmain(at)hotmail.com>
Subject: KN65A DME
Date: Dec 25, 2004
Anyone has a wiring diagram for the KN 65A DME and KI 267 indicator ? Can another tupe of indicator be used instead of the KI 267 ? Merry Christmas and Happy Holidays ________________________________________________________________________________
From: "Ron Koyich" <Ron(at)Koyich.com>
Subject: KN65A DME
Date: Dec 25, 2004
Merry Christmas all! Why would anyone want to install a KN-65 DME - or any old DME in an aircraft in 2005? Heavy, old, junk, IMO. I was making money fixing those things in 1975 and they weren't reliable then. Sure they're a TSO'd DME - and a Garmin 196 isn't - but I'd rather the Garmin any day. To answer your question, the KI-266 mechanical indicator was a large part of the problems of the KN-65 - the KI-267 indicators (there are variants), was a better choice. I no longer have a wiring diagram. Ron ********************************************** Anyone has a wiring diagram for the KN 65A DME and KI 267 indicator ? Can another tupe of indicator be used instead of the KI 267 ? ________________________________________________________________________________
From: "Franck ILMAIN" <f_ilmain(at)hotmail.com>
Subject: KN65A DME
Date: Dec 25, 2004
Agree with you. Only problem is: it is there and it works except for the Radial reading It gives Distance / Speed but the radial indication is always 180 . I am suspecting a wrong wiring. I have a similar problem with a KR-85 ADF. A (heavy) piece of junk, but a shop would charge me to take it off ! Merry Christmas >From: "Ron Koyich" <Ron(at)Koyich.com> >Reply-To: aeroelectric-list(at)matronics.com >To: >Subject: RE: AeroElectric-List: KN65A DME >Date: Sat, 25 Dec 2004 14:49:27 +1100 > > >Merry Christmas all! > >Why would anyone want to install a KN-65 DME - or any old DME in an >aircraft in 2005? > >Heavy, old, junk, IMO. I was making money fixing those things in 1975 and >they weren't reliable then. > >Sure they're a TSO'd DME - and a Garmin 196 isn't - but I'd rather the >Garmin any day. > >To answer your question, the KI-266 mechanical indicator was a large part >of >the problems of the KN-65 - the KI-267 indicators (there are variants), >was a better choice. I no longer have a wiring diagram. > > >Ron > >********************************************** > >Anyone has a wiring diagram for the KN 65A DME and KI 267 indicator ? > >Can another tupe of indicator be used instead of the KI 267 ? > > ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: KN65A DME
Date: Dec 25, 2004
On Dec 24, 2004, at 9:49 PM, Ron Koyich wrote: > > Merry Christmas all! > > Why would anyone want to install a KN-65 DME - or any old DME in an > aircraft in 2005? Uh, let's see: 1. it is dirt simple to use; 2. the Air Force is unlikely to turn it off in the middle of your approach; 3. ATC understands what, '35 DME from foobar' means; 4. it is faster and easier to get a distance from a VORTAC with a DME than it is with a GPS. Need I go on? > Heavy, old, junk, IMO. I was making money fixing those things in 1975 > and > they weren't reliable then. I had a KN-64 in one airplane and a KNS-80 in another. They both have been more reliable than GPS. There are some really interesting ways that GPS fails. > Sure they're a TSO'd DME - and a Garmin 196 isn't - but I'd rather > the > Garmin any day. Until it stops working. GPS is not a panacea. I have had enough GPS failures to know that you cannot rely on it as the sole source of navigation. I actively use my VOR receivers and have gone back to flying the victor airways for the most part. They tend to keep you out of restricted airspace and there tend to be more airports along or near the airways. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
Date: Dec 25, 2004
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: KN65A DME
Brian Lloyd wrote: > GPS is not a panacea. I have had enough GPS failures to know that you > >cannot rely on it as the sole source of navigation. I actively use my >VOR receivers and have gone back to flying the victor airways for the >most part. They tend to keep you out of restricted airspace and there >tend to be more airports along or near the airways. > Not to pile-on, but I have to agree with Brian. GPS is the greatest thing since sliced bread, but my plane will also have a VOR receiver. Partly, I guess, I'm just being retro, but it seems prudent to have 2 independent, unrelated (except thru the electrical system) means of navigating. -- Tom Sargent RV-6A, firewall. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 25, 2004
Subject: Alternative navigation sources, was: KN65A DME
In a message dated 12/25/2004 8:57:40 A.M. Central Standard Time, sarg314(at)comcast.net writes: Not to pile-on, but I have to agree with Brian. GPS is the greatest thing since sliced bread, but my plane will also have a VOR receiver. Partly, I guess, I'm just being retro, but it seems prudent to have 2 independent, unrelated (except thru the electrical system) means of navigating. -- Tom Sargent RV-6A, firewall. Good Morning Tom, I suppose I should start by mentioning that my current steed has GPS, ADF, DME and dual VORs, However!! I see nothing dangerous or even inconvenient with having nothing more than one GPS as long as it is a GPS that is legally authorized for single source navigation. To my knowledge, the only box so authorized also has a VOR in the same unit so I guess the question is academic. Nevertheless, I flew many hours and many approaches in airplanes equipped with one Low Frequency range receiver and one HF transceiver capable of transmitting on only one frequency. I did not consider that to be an unusual risk at the time and I would not consider a similar piece of equipment to entail a high risk today. I fly a single engine airplane equipped with a single alternator quite often with full confidence. Engines quit and wings break off. We do what we can to alleviate such disasters, but there are safety options that can be used to ameliorate both of those conditions. I have known many fine and experienced aviators who will not fly in a single engine airplane unless it is equipped with a parachute equipped, zero altitude, ejection seat. We do all need to operate to our own level of comfort. I try very hard to fly airplanes that have wings that won't break. That, I think we will all agree, is not too hard to do. The engine situation is a little tougher. Engines do quit. Fortunately, under most flight conditions, an engine failure can be handled adequately so as to result in a survivable landing. Some of us do accept that additional risk. A far more likely to occur situation is one where the entire electrical system fails. In the days of the low frequency range, I tried to carry enough fuel so that I could DR to a point where visual flight to a landing could be assured. With modern fuel efficient airplanes, that is a lot easier to do than it was sixty years ago! On top of that, we now have excellent, lightweight, low cost, handheld communication and navigation devices. I firmly believe that reliance on a single source of navigation is a very rational decision, and always has been, provided that alternative plans have been made. Today, alternative plans are a snap. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502 ________________________________________________________________________________
From: "Paul McAllister" <paul.mcallister(at)qia.net>
Subject: Re: KN65A DME
Date: Dec 25, 2004
Brian, Interesting observations I have a GX60 and yes it great, but.... you can be sure that ATC will think up some way to re vector you that takes a good amount of button pushing to accommodate. I have both now, A Narco 122 VOR/LOC/GS and a GPS. On VOR approaches a simple twist of the dial gets you where you want to be every time. Paul > Uh, let's see: > > 1. it is dirt simple to use; > 2. the Air Force is unlikely to turn it off in the middle of your > Need I go on? > > GPS is not a panacea. I have had enough GPS failures to know that you > cannot rely on it as the sole source of navigation. I actively use my > VOR receivers and have gone back to flying the victor airways for the > most part. They tend to keep you out of restricted airspace and there > tend to be more airports along or near the airways. > > Brian Lloyd 6501 Red Hook Plaza ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: KN65A DME
Date: Dec 25, 2004
On Dec 25, 2004, at 9:44 AM, Paul McAllister wrote: > > > Brian, > > Interesting observations I have a GX60 and yes it great, Yeah, I have one in my Comanche. I just performed my first GPS approach the other day too. Nice. But when ATC says, "say DME from frotzblat," the DME is still a lot easier and quicker to use. > but.... you can be > sure that ATC will think up some way to re vector you that takes a good > amount of button pushing to accommodate. I have. Once when my area nav was an IFR-certified LORAN (now replaced by the GX-60) I was on an IFR flight across the LA TCA (now class-B) and they amended my routing three times in five minutes. They so overloaded me with button pushing and knob twisting that I gave up, asked for an approach to a nearby airport, landed, and quit for the day. > I have both now, A Narco 122 > VOR/LOC/GS and a GPS. On VOR approaches a simple twist of the dial > gets you > where you want to be every time. Ah grasshopper, you show wisdom. There are certainly people on this list with more experience with older nav systems than I but I have a fair bit of experience. I have flow IFR using everything from the Adcock range with a GCA/PAR at the end of the flight, ADF/NDB, VOR, VOR/DME, RNAV, ILS, LORAN, GPS enroute, and now GPS approach. The interesting thing is that as the technology has gotten more capable and sophisticated the learning curve has gotten much steeper. My father has been flying for 52 years and has amassed something like 20,000 hours. He can fly IFR just fine using VOR/DME/ADF but the LORAN and GPS learning curves have just proven too steep for him. Still, he can get the airplane anywhere and then shoot an ILS to minimums at the end of the flight. Not every improvement is. There is great beauty in simplicity. (Do you really need that gizmo in your airplane?) Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 25, 2004
Subject: Re: KN65A DME
In a message dated 12/25/2004 1:10:27 P.M. Central Standard Time, brianl(at)lloyd.com writes: Not every improvement is. There is great beauty in simplicity. Good Afternoon Brian, I agree totally with the above statement, but I think the GPS IS the simplification. It is, in my mind, much easier to use than the average DME. Obviously, some GPSs are easier to use than others and some DMEs are easier to use than others, but I can't see how setting a GPS identifier in a window is ever any harder than tuning a frequency in a DME receiver. For some DME receivers there are even auxiliary switches that must be set correctly to display the desired information in the manner that will be most usable. The same is true of the GPS. If you know how to use the box you own, neither the DME nor the GPS is hard to tune. I find my GPS to be easier to set for distance measurements than most DMEs. If one wants to learn how to use all of the other functions available in a GPS, it can be daunting. However, I have been flying for quite a bit longer than has your father and I think I have managed to be able to learn how to use the functions of my GPS adequately for my purposes. I am sure if he wanted to, he could do as well, probably better. It was amazing how many people complained about having to learn to use the VOR when we first got them. Now some folks are saying the same thing about GPS. The GPS is cheaper, more accurate and more reliable than anything we have had before. It took training to use the Loop range, the ADF, the VOR, the ILS and the Radar approach. The GPS is no different. I think it is easier, but it is certainly no harder! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Airpark LL22 Downers Grove, IL 60516 630 985-8502 ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: KN65A DME
Date: Dec 25, 2004
On Dec 25, 2004, at 2:44 PM, BobsV35B(at)aol.com wrote: > > > In a message dated 12/25/2004 1:10:27 P.M. Central Standard Time, > brianl(at)lloyd.com writes: > > Not every improvement is. There is great beauty in simplicity. > > > Good Afternoon Brian, > > I agree totally with the above statement, but I think the GPS IS the > simplification. In some ways it is. In others, it is not. > It is, in my mind, much easier to use than the average DME. Obviously, > some > GPSs are easier to use than others and some DMEs are easier to use than > others, but I can't see how setting a GPS identifier in a window is > ever any harder > than tuning a frequency in a DME receiver. For some DME receivers > there are > even auxiliary switches that must be set correctly to display the > desired > information in the manner that will be most usable. The same is true > of the > GPS. I have never met a GPS or LORAN that I could use completely without referring to the manual at least once. I have never met a DME I could not use immediately. The reason is that the knobs on the DME are clearly labeled as to their function. They are not overloaded. About the only think you really need to know about the DME is whether it is being remotely channeled by the Nav and whether you have to press the 'hold' button to lock the DME frequency when you switch to the localizer freq on an ILS/DME approach that uses the DME off the on-field VORTAC. Most people can use the 'direct-to' feature of their GPS without too much trouble but when it comes time to define and/or modify a flight plan, all bets are off. Also, using the GPS to provide DME functions from a nearby navaid while still using the GPS to navigate a flight-plan route can be a real challenge. Again, the DME wins hands-down in this area for simplicity. > If you know how to use the box you own, neither the DME nor the GPS is > hard > to tune. No, GPS is not difficult but it is still more difficult than using VOR/DME. It requires much more training but if used correctly can greatly improve situational awareness. > I find my GPS to be easier to set for distance measurements than most > DMEs. Oh well, my experience differs from yours. > If one wants to learn how to use all of the other functions available > in a > GPS, it can be daunting. However, I have been flying for quite a bit > longer > than has your father Sorry. It seems I can't subtract in my head anymore. He has been flying for 62 years. He started in 1942. He is 82. Not too many people still flying who have been flying longer than my father. Regardless I know you have a great deal of experience. > and I think I have managed to be able to learn how to use > the functions of my GPS adequately for my purposes. Many (most) people do. My point is that not all advances are simplification. > I am sure if he wanted to, he could do as well, probably better. Perhaps. It does not come naturally to him. Most GPSes have abysmal user interfaces that are anything but obvious to use. This is where I make the point that DME is easier to use. > It was amazing how many people complained about having to learn to use > the > VOR when we first got them. Now some folks are saying the same thing > about > GPS. The VOR requires interpretation in your head. That can be more of a challenge too. The GPS is more direct in that respect. OTOH they keep loading more and more features in and it makes the user interface more and more complex. > The GPS is cheaper, more accurate and more reliable than anything we > have > had before. It is more accurate. It is not necessarily more reliable. As I have said, I found some interesting ways in which GPS fails. If you don't fly often enough or long enough for it to get a full update of its Almanac and its ephemeris it just stops working after a couple of months. I had that happen to me in flight. Poof -- no more GPS halfway to the destination. It is most disconcerting. The solution? Let is sit on the ramp for 45 minutes without moving it. Yeah, I knew that ... after a call to the manufacturer. In the southwest the Air Force plays games with the accuracy. This is also quite disconcerting. And I have had the pleasure of holding a Russian GPS jammer in my hand. To think that I could have taken out GPS in the LA basin with that little gadget. Do you think I could have taken out all VOR/DME/ILS with one little hand-held box? I don't. So, yes, GPS is wonderful. It just isn't quite as wonderful as everyone hoped it would be. Now a GPS/LORAN combo would be quite robust. > It took training to use the Loop range, the ADF, the VOR, the ILS and > the > Radar approach. The GPS is no different. > > I think it is easier, but it is certainly no harder! Well, you caught me playing devil's advocate. I own an approach GPS and wouldn't trade it for the world. I was trying to make the point that the old stuff is not necessarily worse and a DME is certainly useful. I do know that when ATC amends my clearance enroute I can shift gears more easily when flying VOR or VOR/DME than when flying GPS. You should hear the young guys grumble in the cockpit when they hear the words, "I have amended routing. Advise when ready to copy clearance." Imagine trying to write a new flight plan into your GPS at night, on the gauges, in turbulence without an autopilot or copilot to keep the wings level. It is a challenge. > Happy Skies, Always. > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Airpark LL22 > Downers Grove, IL 60516 > 630 985-8502 Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry ________________________________________________________________________________
Date: Dec 25, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Kitfox Electrical
>(by way of Matt Dralle ) > > >Hi all! > I'm finishing a Kitfox with a 582 and Bob's Z-17 electrical. The >question is where to put everything. > >1. I searched the list and it seemed the consensus was to put the Rotax >264870 finned regulator on the engine side of the firewall, even though it >might suffer from the heat, to minimize the comm interference. Still true? >Any experience with it on the back side of the firewall? I'd rather put it on the cool side. There's no evidence that this regulator is any more prone to radiated noise into comms or any other radio. However, given the relatively low area of real estate on the firewall of this airplane, I'd have no problem putting it out in the engine side. It's not as hot out there as one might think in flight . . . and that's the only time this regulator is going to be putting out much heat. >2. What about the large filter cap? Since it's filtering noise I guess it >really wants to be forward of the firewall as well. This filter has nothing to do with radio specific noise. I.e., if you're hearing noises in a radio where the noise goes up and down with volume control (means radiated into the antenna) then the fat electrolytic capacitor intended for ripple filtering is not likely to help with high frequency noises as well. >3. I need to mount a Sigtronics RES-401 intercom control box. Is this box >OK next to the regulator? Is it OK on the firewall? Or should I mount it to >the back of the instrument panel for some vibration isolation? It's a good idea to isolate power control and generation equipment as far as practical from small signal avionics and audio systems. This has to do more with MAGNETIC coupling from the power system into the small signal system and is MUCH more difficult to deal with later. 4. Is the overvoltage relay OK aft of the firewall? Or should I put it forward as well to minimize noise? It's not a contributor to the noise issues. Mount it on same side as regulator. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Altimeters- TSO vs non TSO
Date: Dec 25, 2004
Avionics-List message previously posted by: "Fred Fillinger" > ....skip....... It cannot be installed in a production aircraft, unless it > is FAA-approved by other means, such as an STC.....skip.....>> >> My question to you is: What is the basis for your statement above? > Think it works like this. Part 91 isn't the only rule for maintaining > type-certificated aircraft, but also Parts 21 and 43. These make it > clear it to me at least that only actual aircraft parts go into actual > airplanes....skip... > However, an altimeter is not a trivial item, and the Regs forbid > anyone from making one and selling it as an aircraft part, except for > homebuilts and ultralights. If they sell a nonTSOd instrument but > with a PMA, maybe a shop might go with that, if it's not the specific > part the airframe mfr used. Is there such an animal out there? None > of the instruments I have, sold for homebuilt only, say PMA. Fred F. 12/25/2004 Hello Fred, Thanks for your prompt and on point response. I am inclined to agree. FAR Sec21.303 says "....no person may produce a modification or replacement part for sale for installation on a type certificated product unless it is produced pursuant to a Parts Manufacturer Approval issued under this subpart."** That would seem to prevent the manufacture of non approved parts intended to be installed in type certificated aircraft. But what FAR Sec in Part 43, or elsewhere in the regulations, do you feel prevents the installation of non approved parts in type certificated aircraft? The closest that I can come to such a prohibition is FAR Sec 43.13 (b) which says "Each person maintaining or altering, or performing preventive maintenance, shall do that work in such a manner and use materials of such a quality, that the condition of the aircraft, airframe, aircraft engine, propeller, or appliance worked on will be at least equal to its original or properly altered condition with regard to aerodynamic function, structural strength, resistance to vibration and deterioration, and other qualities affecting airworthiness).## Thanks for your help. OC **PS: This is the FAR that Bill Bainbridge of B&C was accused of violating by the FAA in a famous case in which the FAA was forced to drop the charges and apologize. ##PPS: We had some pompous FAA ass who made a presentation to our local EAA Chapter several years ago that tried to tell us that that section of the FAR's meant that we could not make modifications to our amateur built experimental aircraft that improved any of those characteristics because the aircraft must remain equal to the condition that it was in when it received its original airworthiness inspection. ________________________________________________________________________________
From: "Fox5flyer" <morid(at)northland.lib.mi.us>
Subject: Garmin 196 vs 295
Date: Dec 26, 2004
As much as I'd like to contribute a meaningful argument to the GPS/VOR thread, I don't really have the long term experience that I need. However, I learned to fly in the early 70s and got into GPS when the Garmin 95 AVD hit the streets which I later upgraded to the Garmin 95XL. Overall it's been a great unit, very reliable, and has always gotten me where I was going, except for a few times. Once in a while the signal just drops off completely and the few times it has I was left to dead reckoning (oh my gawd!) with my compass which wasn't a crisis because I always try to keep myself pinpointed with a chart next to me. Since I don't fly IFR it hasn't been a big problem, but I'd hate to be in total IMC with turbulence at night and have something like that happen. Anyway, I'm in the market to upgrade my GPS (probably another Garmin) and am considering the 196 and the 295. Can anybody who has considerable experience with both of these units tell me which one is the best bang for the buck? Both seem to be nice units, but I can't seem to find anything that compares the two for user friendliness and overall bang. I can go either with a used unit or new, doesn't matter. Better yet, does anybody who is upgrading have one they want to sell (offlist)? Thanks for any help. Darrel From: sarg314 <sarg314(at)comcast.net> Subject: Re: AeroElectric-List: KN65A DME Brian Lloyd wrote: > GPS is not a panacea. I have had enough GPS failures to know that you > >cannot rely on it as the sole source of navigation. I actively use my >VOR receivers and have gone back to flying the victor airways for the >most part. They tend to keep you out of restricted airspace and there >tend to be more airports along or near the airways. > Not to pile-on, but I have to agree with Brian. GPS is the greatest thing since sliced bread, but my plane will also have a VOR receiver. Partly, I guess, I'm just being retro, but it seems prudent to have 2 independent, unrelated (except thru the electrical system) means of navigating. -- Tom Sargent RV-6A, firewall. ________________________________________________________________________________
From: "David Burton" <dburton(at)nwlink.com>
Subject: Re: Garmin 196 vs 295
Date: Dec 26, 2004
Take a look at: http://www.avionix.com/gps-hand.html for lots of reviews and information. I'd take a good look at the displays on both. My old eyes have a lot of trouble reading either... ----- Original Message ----- From: "Fox5flyer" <morid(at)northland.lib.mi.us> Subject: AeroElectric-List: Garmin 196 vs 295 > > As much as I'd like to contribute a meaningful argument to the GPS/VOR > thread, I don't really have the long term experience that I need. However, > I learned to fly in the early 70s and got into GPS when the Garmin 95 AVD > hit the streets which I later upgraded to the Garmin 95XL. Overall it's > been a great unit, very reliable, and has always gotten me where I was > going, except for a few times. Once in a while the signal just drops off > completely and the few times it has I was left to dead reckoning (oh my > gawd!) with my compass which wasn't a crisis because I always try to keep > myself pinpointed with a chart next to me. Since I don't fly IFR it hasn't > been a big problem, but I'd hate to be in total IMC with turbulence at night > and have something like that happen. > Anyway, I'm in the market to upgrade my GPS (probably another Garmin) and am > considering the 196 and the 295. Can anybody who has considerable > experience with both of these units tell me which one is the best bang for > the buck? Both seem to be nice units, but I can't seem to find anything > that compares the two for user friendliness and overall bang. I can go > either with a used unit or new, doesn't matter. Better yet, does anybody > who is upgrading have one they want to sell (offlist)? > Thanks for any help. > Darrel > > > From: sarg314 <sarg314(at)comcast.net> > Subject: Re: AeroElectric-List: KN65A DME > > > Brian Lloyd wrote: > > > GPS is not a panacea. I have had enough GPS failures to know that you > > > >cannot rely on it as the sole source of navigation. I actively use my > >VOR receivers and have gone back to flying the victor airways for the > >most part. They tend to keep you out of restricted airspace and there > >tend to be more airports along or near the airways. > > > > Not to pile-on, but I have to agree with Brian. GPS is the greatest > thing since sliced bread, but my plane will also have a VOR receiver. > Partly, I guess, I'm just being retro, but it seems prudent to have 2 > independent, unrelated (except thru the electrical system) means of > navigating. > -- > Tom Sargent > RV-6A, firewall. > > ________________________________________________________________________________
Date: Dec 26, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: push-to-test
Haven't seen a reply to your question yet Kenneth, so I'll try to get you started. One terminal, (common) is connected to ground, as in a normal indicator. Another terminal, (signal or lamp) is connected to the signal you wish to annunciate, again just like a normal indicator. The third wire (and I presume the basis for your question, the push-to-test wire) goes to a source of power like the buss which supplies power to the signalling device providing the signal you are trying to annunciate. Now, having said all that, there could be an alternate to this situation if the signalling device normally operates the indicator by grounding it. If this is the case, then the common terminal goes to the power source and the mysterious third wire goes to ground. In simplest terms the third wire (push-to-test function) goes to the same place as the side of the signalling device (pressure switch, gear switch, whatever) AWAY from the lamp. The other two wires are connected exactly the same as a normal NON push-to-test lamp. There should be some indication, either on the device itself, or in the accompanying literature, identifying the terminals as to which ones are, the common, the lamp, and the push-to-test switch. I hope this doesn't sound way too confusing and has helped with your problem. Bob McC Kenneth Melvin wrote: > >How does one wire the three terminals on a push-to-test lamp? > >Kenneth Melvin > > > > ________________________________________________________________________________
Subject: bnc 90 fittings in the tray
Date: Dec 26, 2004
From: "Stewart, Michael (ISS Atlanta)" <mstewart(at)iss.net>
My trays for my 430/330/ etc all come with a straight BNC mounted to the tray. It floats a bit so the unit sliding in can mate up nicely. Coming out the back of the tray I am out of room. I tried putting on a 90 degree adapter but there is no room for the adapter. If the fitting coming out of the tray was 90 degrees instead of straight, Id be in business. Does Garmin make these? They are like a bulkhead fitting in that they have a retaining nut and a special sleeve that hold it in the tray. No doubt if they do, Im gonna have to hock the house to buy it. I need 5 of em. Help! Thanks Mike ________________________________________________________________________________
Date: Dec 26, 2004
From: Dj Merrill <deej(at)thayer.dartmouth.edu>
Subject: Re: Garmin 196 vs 295
Fox5flyer wrote: > Anyway, I'm in the market to upgrade my GPS (probably another Garmin) and am > considering the 196 and the 295. Can anybody who has considerable > experience with both of these units tell me which one is the best bang for > the buck? Both seem to be nice units, but I can't seem to find anything > that compares the two for user friendliness and overall bang. I can go > either with a used unit or new, doesn't matter. Better yet, does anybody > who is upgrading have one they want to sell (offlist)? > Thanks for any help. > Darrel Hi Darrel, I've never used the 196, but I have had the 295 for about 4 years now, and I really love it. The color screen makes it very easy to distinguish between items on the screen. I think you can get these used and/or refurbished for about $700-$800. However, if the Garmin 296 had been out at the time, that would be the one I would buy. Same features as the 295, plus has the simulated instrument screen of the 196 and has the terrain and obstacle database. Quite impressive. They are a bit more expensive - around $1600-$1700. -Dj ________________________________________________________________________________
Date: Dec 26, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: push-to-test
> > >How does one wire the three terminals on a push-to-test lamp? > >Kenneth Melvin The term "press-to-test" lamp can cover many different brands and styles but I'll assume you're asking about the dimmable MS25041 series like these: http://www.aircraftspruce.com/catalog/elpages/presstotest.php If so, then there is an exemplar wiring diagram on page 3 of this document: http://aeroelectric.com/articles/grndpwr.pdf If you're talking about some other device, I'd have to know more about it to offer any advice. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 26, 2004
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Kitfox Electrical
> > > It's a good idea to isolate power control and generation > equipment as far as practical from small signal avionics > and audio systems. This has to do more with MAGNETIC > coupling from the power system into the small signal > system and is MUCH more difficult to deal with later. Bob, Thanks so much for the reply. It sounds like the safest course is to put the power control hardware forward of the stainless firewall. I had a note on the Kitfox forum where at least one builder had had noise issues resolved by moving the regulator forward. Thanks again, Guy Buchanan K-IV 1200 / 582 / 99% done, thanks to Bob Ducar. ________________________________________________________________________________
Date: Dec 26, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
Thank you so much for your help, Robert. The lamp in question is from Aircraft Spruce, and is to indicate when the hydraulic pump is running-- connected to the switched side of the pump contactor. When I connected the third wire to a power distribution bus, it blew the 5A fuse. So either the push-to-test actually grounds the lamp, which doesn't sound correct for the intended purpose or circumstances, or I have the three wires improperly labelled as to origin on the lamp. Will remove and check. Thanks again, Kenneth -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert McCallum Subject: Re: AeroElectric-List: push-to-test --> Haven't seen a reply to your question yet Kenneth, so I'll try to get you started. One terminal, (common) is connected to ground, as in a normal indicator. Another terminal, (signal or lamp) is connected to the signal you wish to annunciate, again just like a normal indicator. The third wire (and I presume the basis for your question, the push-to-test wire) goes to a source of power like the buss which supplies power to the signalling device providing the signal you are trying to annunciate. Now, having said all that, there could be an alternate to this situation if the signalling device normally operates the indicator by grounding it. If this is the case, then the common terminal goes to the power source and the mysterious third wire goes to ground. In simplest terms the third wire (push-to-test function) goes to the same place as the side of the signalling device (pressure switch, gear switch, whatever) AWAY from the lamp. The other two wires are connected exactly the same as a normal NON push-to-test lamp. There should be some indication, either on the device itself, or in the accompanying literature, identifying the terminals as to which ones are, the common, the lamp, and the push-to-test switch. I hope this doesn't sound way too confusing and has helped with your problem. Bob McC Kenneth Melvin wrote: >--> > >How does one wire the three terminals on a push-to-test lamp? > >Kenneth Melvin > > > > advertising on the Matronics Forums. ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Electric hints and kinks #4
Date: Dec 26, 2004
Cheers, I ran across a material which seems to have an endless list of uses. The material comes under several categories, but in my case is usually out of a craft store and reads "Liquid Embroidery" or similar. I comes in squeeze bottles of two ounce size or similar and comes in a myriad of colours including "Neon" bright and metallic (silver, gold, bronze) themes. It is used by crafters to mark, write or decorate clothes and fabrics. I found it to be excellent for 'softening' openings where chafing may be easily inspected and refurbished as it is easy to use, controllabe and hardy. It hardens from an applied 'touthpaste' consitency to rubbery in two hours and over a week harden into a hard rubber surface. When part cured, it is easily finished with a wet platen to form the surface sought. I use the neon colours for important and vital parts and signs, and the metallic quality finishes are ideal for filling in unsightly cracks and visible areas. The open section of bearings (i.e:Outriggers) is a perfect example. Each bottle is about $2 and can be used over several years if properly stoppered. When Ms. Perfect gets out of jail you can revert to her advice. Ferg Europa A064 ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Dance of the Elders - diversion
Date: Dec 26, 2004
Hi. I have just been enlightened by the byplay twixt Old Bob and Brian - both of whom appear to be contemporaries of mine and of similar if not superior experience, although 20,00 hours might still be a bit short on time! Both of these gentlemen (and one's Dad) have my respect and eyeball when they put finger to keyboard, and when they differ if only slightly, I'm there to learn. The day you stop finding out something is the day to set fire to your airman's certificate, licence, permit, whatever. The late discussion regarding GPS, DME and simplicity keeps reminding me of the Adcock and the earphones singing: "Neep- nahhhhhhhhhhhhh,neep- nahhhhhhhhhhh" for perhaps two hours at a time. This tune versus, "nahp-neeeeeeeeeeeee, nahp-neeeeeeeeeee" will tell you whether your in the port otr starboard side of the leg and in the bi-signal zone. All it took basically was an LF receiver and a pair of 'phones - so simple BUT it only took you across the country in a very tiny segment of the sky. To me the DME sounds more like it than the GPS does, but I can see the logic in both attitudes.............. Most entertaining, thank you! Ferg ________________________________________________________________________________
Date: Dec 26, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: push-to-test
Sounds like you might have the "signal" and "common" connections reversed. This would cause the push to test feature to be seen as a short by your fuse but would allow the lamp itself to function properly. Bob McC Kenneth Melvin wrote: > >Thank you so much for your help, Robert. The lamp in question is from >Aircraft Spruce, and is to indicate when the hydraulic pump is running-- >connected to the switched side of the pump contactor. When I connected the >third wire to a power distribution bus, it blew the 5A fuse. So either the >push-to-test actually grounds the lamp, which doesn't sound correct for the >intended purpose or circumstances, or I have the three wires improperly >labelled as to origin on the lamp. Will remove and check. >Thanks again, >Kenneth > > > > ________________________________________________________________________________
Date: Dec 26, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Kitfox Electrical
> > > > > > > It's a good idea to isolate power control and generation > > equipment as far as practical from small signal avionics > > and audio systems. This has to do more with MAGNETIC > > coupling from the power system into the small signal > > system and is MUCH more difficult to deal with later. > >Bob, > Thanks so much for the reply. It sounds like the safest course is >to put the power control hardware forward of the stainless firewall. I had >a note on the Kitfox forum where at least one builder had had noise issues >resolved by moving the regulator forward. Interesting! Could you see if the builder who had the problem would be interesting in talking with me about it? You could give him my direct e-mail address b.nuckolls(at)cox.net. It would be useful to talk to him about his experiences. Bob . . . ________________________________________________________________________________
Date: Dec 26, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
Most helpful, as ever. Thank you Bob. Ken melvin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: push-to-test --> > > >How does one wire the three terminals on a push-to-test lamp? > >Kenneth Melvin The term "press-to-test" lamp can cover many different brands and styles but I'll assume you're asking about the dimmable MS25041 series like these: http://www.aircraftspruce.com/catalog/elpages/presstotest.php If so, then there is an exemplar wiring diagram on page 3 of this document: http://aeroelectric.com/articles/grndpwr.pdf If you're talking about some other device, I'd have to know more about it to offer any advice. Bob . . . -- Checked by AVG Anti-Virus. ________________________________________________________________________________
Date: Dec 26, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
You are absolutely correct! Good diagnosis. Thank you. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert McCallum Subject: Re: AeroElectric-List: push-to-test --> Sounds like you might have the "signal" and "common" connections reversed. This would cause the push to test feature to be seen as a short by your fuse but would allow the lamp itself to function properly. Bob McC Kenneth Melvin wrote: >--> > >Thank you so much for your help, Robert. The lamp in question is from >Aircraft Spruce, and is to indicate when the hydraulic pump is >running-- connected to the switched side of the pump contactor. When I >connected the third wire to a power distribution bus, it blew the 5A >fuse. So either the push-to-test actually grounds the lamp, which >doesn't sound correct for the intended purpose or circumstances, or I >have the three wires improperly labelled as to origin on the lamp. Will remove and check. >Thanks again, >Kenneth > > > > advertising on the Matronics Forums. ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Garmin 196 vs 295
Date: Dec 26, 2004
I've had both. I like the 196 better. Faster screen. More value. I don't miss the color. - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: David Burton [mailto:dburton(at)nwlink.com] > Sent: Sunday, December 26, 2004 9:22 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Garmin 196 vs 295 > > --> > > Take a look at: > http://www.avionix.com/gps-hand.html > for lots of reviews and information. > I'd take a good look at the displays on both. My old eyes > have a lot of trouble reading either... > ----- Original Message ----- > From: "Fox5flyer" <morid(at)northland.lib.mi.us> > To: > Subject: AeroElectric-List: Garmin 196 vs 295 > > > > > > > As much as I'd like to contribute a meaningful argument to > the GPS/VOR > > thread, I don't really have the long term experience that I need. > However, > > I learned to fly in the early 70s and got into GPS when the > Garmin 95 AVD > > hit the streets which I later upgraded to the Garmin 95XL. > Overall it's > > been a great unit, very reliable, and has always gotten me > where I was > > going, except for a few times. Once in a while the signal > just drops off > > completely and the few times it has I was left to dead > reckoning (oh my > > gawd!) with my compass which wasn't a crisis because I > always try to keep > > myself pinpointed with a chart next to me. Since I don't fly IFR it > hasn't > > been a big problem, but I'd hate to be in total IMC with > turbulence at > night > > and have something like that happen. > > Anyway, I'm in the market to upgrade my GPS (probably > another Garmin) and > am > > considering the 196 and the 295. Can anybody who has considerable > > experience with both of these units tell me which one is > the best bang for > > the buck? Both seem to be nice units, but I can't seem to > find anything > > that compares the two for user friendliness and overall > bang. I can go > > either with a used unit or new, doesn't matter. Better > yet, does anybody > > who is upgrading have one they want to sell (offlist)? > > Thanks for any help. > > Darrel > > > > > > From: sarg314 <sarg314(at)comcast.net> > > Subject: Re: AeroElectric-List: KN65A DME > > > > > > > Brian Lloyd wrote: > > > > > GPS is not a panacea. I have had enough GPS failures to > know that you > > > > > >cannot rely on it as the sole source of navigation. I > actively use my > > >VOR receivers and have gone back to flying the victor > airways for the > > >most part. They tend to keep you out of restricted > airspace and there > > >tend to be more airports along or near the airways. > > > > > > > Not to pile-on, but I have to agree with Brian. GPS is the greatest > > thing since sliced bread, but my plane will also have a VOR > receiver. > > Partly, I guess, I'm just being retro, but it seems prudent > to have 2 > > independent, unrelated (except thru the electrical system) means of > > navigating. > > -- > > Tom Sargent > > RV-6A, firewall. > > > > > > > ========= > ========= > http://www.matronics.com/FAQ/AeroElectric-List.htm > ========= > > > > > > ________________________________________________________________________________
From: brucem(at)att.net
Subject: Re: KN65A DME
Date: Dec 27, 2004
Comparison between VOR/DME and GPS based navigation can be apples vs. oranges. The former is a simple distance/bearing system while the GPS provides that and a whole lot more. If the GPS box is used only for the same point-to-point routing, is it any more complicated entering a waypoint and hitting direct to than putting a new frequency into the nav receiver and twisting the OBS? In some airplanes that I have flown the DME was tuned separately, introducing additional steps. Then too there was the mental math that went with slant range considerations at higher altitudes. Complaints that amended clearances cause much knob twisting when using a GPS reflects its capability to fly preloaded flight plans and automatically sequence, something NA in the VOR world (unless you have a $100K FMS on board). As practical matter we will have both kinds in our airplanes. Despite the WAAS capable GPS's legality as the primary navigation device, FAR 91.205(d)(2) still requires: "....navigation equipment appropriate to the ground facilities to be used." So a VOR receiver or ADF has to back up your Garmin 480. Regards, Bruce McGregor Comparison between VOR/DME and GPS based navigation can be apples vs. oranges. The former is a simple distance/bearing system while the GPS provides that and a whole lot more. If the GPS box is used only for the same point-to-point routing, is it any more complicated entering a waypoint and hitting direct to than putting a new frequency into the nav receiver and twisting the OBS? In some airplanes that I have flown the DME was tuned separately, introducing additional steps. Then too there was the mental math that went with slant range considerations at higher altitudes. Complaints that amended clearances cause much knob twistingwhen using a GPS reflects its capability to fly preloaded flight plans and automatically sequence, something NA in the VOR world (unless you have a $100K FMS on board). As practical matter we will have bothkinds in our airplanes. Despite the WAAS capable GPS's legality as the primary navigation device, FAR 91.205(d)(2) still requires: "....navigation equipment appropriate to the ground facilities to be used." So a VOR receiver or ADF has to back up your Garmin 480. Regards, Bruce McGregor ________________________________________________________________________________
Date: Dec 26, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: push-to-test
> > >Sounds like you might have the "signal" and "common" connections >reversed. This would cause the push to test feature to be seen as a >short by your fuse but would allow the lamp itself to function properly. > >Bob McC > >Kenneth Melvin wrote: > > > > > >Thank you so much for your help, Robert. The lamp in question is from > >Aircraft Spruce, and is to indicate when the hydraulic pump is running-- > >connected to the switched side of the pump contactor. When I connected the > >third wire to a power distribution bus, it blew the 5A fuse. So either the > >push-to-test actually grounds the lamp, which doesn't sound correct for the > >intended purpose or circumstances, or I have the three wires improperly > >labelled as to origin on the lamp. Will remove and check. > >Thanks again, > >Kenneth I can't deduce how mis-wiring this fixture would cause a fuse-popping fault. About the most that can happen is that the lamp either fails to illuminate or illuminates continuously while not depressed while properly indicating the monitored function while held in the "test" position. There are no two terminals of this fixture that form a low resistance pathway in either a depressed or relaxed position of the press-to-test switch. Bob . . . ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: KN65A DME
Date: Dec 26, 2004
On Dec 26, 2004, at 7:25 PM, brucem(at)att.net wrote: > > Comparison between VOR/DME and GPS based navigation can be apples vs. > oranges. The former is a simple distance/bearing system while the GPS > provides that and a whole lot more. There are also DME/DME navigators that compute position from the distance from two DMEs but other than the Narco Star*Nav I have never seen one for light GA aircraft. > If the GPS box is used only for the same point-to-point routing, is it > any more complicated entering a waypoint and hitting direct to than > putting a new frequency into the nav receiver and twisting the OBS? Perhaps and perhaps not. It is certainly interesting when you plug in SJC VOR expecting to get the one near San Jose, California, and instead get the one in Costa Rica or wherever. Getting the correct navaid when there is more than one with the same identifier can make it a tad bit more difficult. It means you do need to pay attention when entering data into your GPS receiver to ensure that what it is telling you is what you really want to know. > In some airplanes that I have flown the DME was tuned separately, > introducing additional steps. Then too there was the mental math that > went with slant range considerations at higher altitudes. Yes, that does happen. Still, the user interface is unambiguous. Most people who have learned to use a VOR or VOR/DME in one airplane can get into another with equipment from a different manufacturer and make it work immediately. Not necessarily true with GPS receivers. > Complaints that amended clearances cause much knob twisting when using > a GPS reflects its capability to fly preloaded flight plans and > automatically sequence, something NA in the VOR world (unless you have > a $100K FMS on board). Right. And you have to consider how hard it is to mentally sequence your VORs vs. how hard it is to reprogram the route in your GPS. > As practical matter we will have both kinds in our airplanes. Despite > the WAAS capable GPS's legality as the primary navigation device, FAR > 91.205(d)(2) still requires: "....navigation equipment appropriate to > the ground facilities to be used." So a VOR receiver or ADF has to > back up your Garmin 480. And my point was not to say that VOR/DME is better than GPS. My point was to have people consider how GPS has its own set of idiosyncrasies and that VOR/DME has its own set of advantages. Advances in technology are not always the panacea the marketing departments would have us think they are. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry ________________________________________________________________________________
Date: Dec 26, 2004
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Kitfox Electrical
> > > > > > > > > > > > > > It's a good idea to isolate power control and generation > > > equipment as far as practical from small signal avionics > > > and audio systems. This has to do more with MAGNETIC > > > coupling from the power system into the small signal > > > system and is MUCH more difficult to deal with later. > > > >Bob, > > Thanks so much for the reply. It sounds like the safest course is > >to put the power control hardware forward of the stainless firewall. I had > >a note on the Kitfox forum where at least one builder had had noise issues > >resolved by moving the regulator forward. > > Interesting! Could you see if the builder who had the > problem would be interesting in talking with me about > it? You could give him my direct e-mail address > b.nuckolls(at)cox.net. It would be useful to talk to > him about his experiences. Sure! He loves to chat. (On the list, that is.) > Bob . . . > > ________________________________________________________________________________
Date: Dec 26, 2004
From: Dj Merrill <deej(at)thayer.dartmouth.edu>
Subject: Re: Garmin 196 vs 295
Larry Bowen wrote: > > I've had both. I like the 196 better. Faster screen. More value. I don't > miss the color. After using the color, I can't imagine going back to B&W! *grin* I guess it is just personal preference. -Dj ________________________________________________________________________________
From: "Tom Tholen" <ttholen(at)hotmail.com>
Subject: Garmin 196 vs 295
Date: Dec 26, 2004
Hi Darrell, I have been using a 196 for about 2 years now and love it. I had a GarminIII before that and it was also a very good GPS. The color would be nice but for the extra cost I dont feel its worth it. Plus it eats batteries faster, so whichever u get make sure u have a cigarette lighter plug or direct wire it, or buy stock in Duracell! The 196 is easy to use but there is a learning curve. Mainly learning which menu and tab gets u where u wanna go. As Brian has said its not as easy or quick to change as DME is, but it can to some really awesome things. If you would like to make some comparasions you can go to Avshop and they have and they have an independent GPS review at http://www.avshop.com/gpsroundup.html . Hope this helps in the decision but i wouldnt give up my 196 except for a 296 and then the price has to come WAY down! Tom Future builder ________________________________________________________________________________
Date: Dec 26, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
Taken it apart and found a single strand of wire straddling two terminals. Your deduction was right on target Bob. I'll start over. Thanks, Kenneth -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: push-to-test --> > > >Sounds like you might have the "signal" and "common" connections >reversed. This would cause the push to test feature to be seen as a >short by your fuse but would allow the lamp itself to function properly. > >Bob McC > >Kenneth Melvin wrote: > > > > > >Thank you so much for your help, Robert. The lamp in question is from > >Aircraft Spruce, and is to indicate when the hydraulic pump is > >running-- connected to the switched side of the pump contactor. When > >I connected the third wire to a power distribution bus, it blew the > >5A fuse. So either the push-to-test actually grounds the lamp, which > >doesn't sound correct for the intended purpose or circumstances, or I > >have the three wires improperly labelled as to origin on the lamp. Will remove and check. > >Thanks again, > >Kenneth I can't deduce how mis-wiring this fixture would cause a fuse-popping fault. About the most that can happen is that the lamp either fails to illuminate or illuminates continuously while not depressed while properly indicating the monitored function while held in the "test" position. There are no two terminals of this fixture that form a low resistance pathway in either a depressed or relaxed position of the press-to-test switch. Bob . . . advertising on the Matronics Forums. ________________________________________________________________________________
Date: Dec 27, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: push-to-test
With all due respect Bob this isn't necessarily true, depending upon which specific lamp holder is employed here. The three connections to a simple push to test lamp socket are: 1; to the "shell" of the lamp socket. 2; to the "centre contact" of the lamp socket. 3; to the "push-to-test" switch which becomes connected to the centre contact when pressed. i.e. in the test state. Now if you were to wire this particular type of lamp holder with the "ground" wire on the centre pin, the "signal" wire ( made live via the circuit you wish to have notification of) to the lamp shell and your "push to test" pin powered from the buss via a fuse, then when you "press to test" you will be directly connecting the live buss to the grounded centre pin of the socket resulting in a dead short. This will blow the fuse as Kenneth described but the light itself will work properly if the "test" feature is not pressed. If the socket is wired correctly with the ground wire on the shell, then the light will also work correctly but the press to test will now apply buss power via the fuse to the lamp, testing its function, though the signal wire may not otherwise be powered. If the lamp holder is more sophisticated with a double throw feature to the push to test then the short will not happen, but the simplest of push to test sockets simply attach the "test" wire to the "signal" pin via a SPST switch which can result in the symptoms Kenneth experienced. In the more sophisticated lamp holders which feature SPDT switching then of course your statement is correct and he could not blow the fuse this way. Bob McC Robert L. Nuckolls, III wrote: > > > > >> >> >>Sounds like you might have the "signal" and "common" connections >>reversed. This would cause the push to test feature to be seen as a >>short by your fuse but would allow the lamp itself to function properly. >> >>Bob McC >> >>Kenneth Melvin wrote: >> >> >> >>> >>> >> >> >> >>>Thank you so much for your help, Robert. The lamp in question is from >>>Aircraft Spruce, and is to indicate when the hydraulic pump is running-- >>>connected to the switched side of the pump contactor. When I connected the >>>third wire to a power distribution bus, it blew the 5A fuse. So either the >>>push-to-test actually grounds the lamp, which doesn't sound correct for the >>>intended purpose or circumstances, or I have the three wires improperly >>>labelled as to origin on the lamp. Will remove and check. >>>Thanks again, >>>Kenneth >>> >>> > > I can't deduce how mis-wiring this fixture would cause > a fuse-popping fault. > > About the most that can happen is that the lamp either > fails to illuminate or illuminates continuously while > not depressed while properly indicating the monitored > function while held in the "test" position. There are > no two terminals of this fixture that form a low resistance > pathway in either a depressed or relaxed position of > the press-to-test switch. > > Bob . . . > > > > ________________________________________________________________________________
From: "rduplooy" <rduplooy(at)iafrica.com>
Subject: Z13
Date: Dec 27, 2004
Hi, Is there a PDF version of Z13...? I opened with IE...got the schematic but cannot read the print?..( Very "blocky" writing) Thanks Robert RV-8 ________________________________________________________________________________
From: "Fox5flyer" <morid(at)northland.lib.mi.us>
Subject: Re: Garmin 196 vs 295
Date: Dec 27, 2004
Thanks Tom. Appreciate the feedback. Darrel ----- Original Message ----- From: "Tom Tholen" <ttholen(at)hotmail.com> Subject: RE: AeroElectric-List: Garmin 196 vs 295 > > Hi Darrell, > I have been using a 196 for about 2 years now and love it. I had a > GarminIII before that and it was also a very good GPS. The color would be > nice but for the extra cost I dont feel its worth it. Plus it eats batteries > faster, so whichever u get make sure u have a cigarette lighter plug or > direct wire it, or buy stock in Duracell! The 196 is easy to use but there > is a learning curve. Mainly learning which menu and tab gets u where u wanna > go. As Brian has said its not as easy or quick to change as DME is, but it > can to some really awesome things. If you would like to make some > comparasions you can go to Avshop and they have and they have an independent > GPS review at http://www.avshop.com/gpsroundup.html . Hope this helps in > the decision but i wouldnt give up my 196 except for a 296 and then the > price has to come WAY down! > > > Tom > Future builder > > ________________________________________________________________________________
Date: Dec 27, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
My setup was, in fact, exactly as you describe, with the center contact to ground. Push-to-test promptly blew the fuse. I cannot be sure whether that has been the problem, or whether the strand of wire seen after removal and possibly created in the removal process shorted out the other terminal. No circuit diagram came with the lamp, which has all the appearances of a military-style push-to-test. Googling for answers produced a zero. This commentary has been most useful, in that I now recognize that the terminals are numbered, and that there is logic to the correct wiring process. Thankyou! Kenneth -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert McCallum Subject: Re: AeroElectric-List: push-to-test --> With all due respect Bob this isn't necessarily true, depending upon which specific lamp holder is employed here. The three connections to a simple push to test lamp socket are: 1; to the "shell" of the lamp socket. 2; to the "centre contact" of the lamp socket. 3; to the "push-to-test" switch which becomes connected to the centre contact when pressed. i.e. in the test state. Now if you were to wire this particular type of lamp holder with the "ground" wire on the centre pin, the "signal" wire ( made live via the circuit you wish to have notification of) to the lamp shell and your "push to test" pin powered from the buss via a fuse, then when you "press to test" you will be directly connecting the live buss to the grounded centre pin of the socket resulting in a dead short. This will blow the fuse as Kenneth described but the light itself will work properly if the "test" feature is not pressed. If the socket is wired correctly with the ground wire on the shell, then the light will also work correctly but the press to test will now apply buss power via the fuse to the lamp, testing its function, though the signal wire may not otherwise be powered. If the lamp holder is more sophisticated with a double throw feature to the push to test then the short will not happen, but the simplest of push to test sockets simply attach the "test" wire to the "signal" pin via a SPST switch which can result in the symptoms Kenneth experienced. In the more sophisticated lamp holders which feature SPDT switching then of course your statement is correct and he could not blow the fuse this way. Bob McC Robert L. Nuckolls, III wrote: >--> > > > > >> >> >>Sounds like you might have the "signal" and "common" connections >>reversed. This would cause the push to test feature to be seen as a >>short by your fuse but would allow the lamp itself to function properly. >> >>Bob McC >> >>Kenneth Melvin wrote: >> >> >> >>> >>> >> >> >> >>>Thank you so much for your help, Robert. The lamp in question is from >>>Aircraft Spruce, and is to indicate when the hydraulic pump is >>>running-- connected to the switched side of the pump contactor. When >>>I connected the third wire to a power distribution bus, it blew the >>>5A fuse. So either the push-to-test actually grounds the lamp, which >>>doesn't sound correct for the intended purpose or circumstances, or I >>>have the three wires improperly labelled as to origin on the lamp. Will remove and check. >>>Thanks again, >>>Kenneth >>> >>> > > I can't deduce how mis-wiring this fixture would cause > a fuse-popping fault. > > About the most that can happen is that the lamp either > fails to illuminate or illuminates continuously while > not depressed while properly indicating the monitored > function while held in the "test" position. There are > no two terminals of this fixture that form a low resistance > pathway in either a depressed or relaxed position of > the press-to-test switch. > > Bob . . . > > > > advertising on the Matronics Forums. ________________________________________________________________________________
Date: Dec 27, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: E-mail Contact Request
D02020A0409(at)comcast.net> >Hello Bob: > >I am using your fuse block system as per the "AeroElectric Connection". I >will be using a split switch Bat/Alt master switch (Cessna), and I am >confused about how to wire the 5A Alt Field circuit breaker into the main >fuse block. Referencing figures Z-11 and Z-13 it shows a fusible link >between the main fuse block post and the breaker, and in figure Z-12 it >shows the breaker connected directly to the bus. If you're using fuseblocks, then you can't tie a breaker to the bus 'cause there's no "bus" suited for directly feeding a breaker. Use the fusible link technique to extend the bus to the breaker on the panel. > >Can I connect the breaker to one of the fast-on tabs on the fuse block >then the other end of the breaker to the switch, or is the fusible link >the proper method. The breaker will not open before a fuse . . . you need to have a much longer time constant in the protection for the short lead that comes off the bus to the breaker . . . hence the fusible links. > >Thanks for helping a wiring newbie. Your book has been extremely useful, >but some of this stuff still draws a blank with me. > >Regards, No problem. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. A further benefit can be realized with membership on the list. There are lots of technically capable folks on the list who can offer suggestions too. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Garmin 196 vs 295
Date: Dec 27, 2004
On Dec 26, 2004, at 9:36 PM, Dj Merrill wrote: > > > Larry Bowen wrote: >> >> >> I've had both. I like the 196 better. Faster screen. More value. >> I don't >> miss the color. > > After using the color, I can't imagine going > back to B&W! *grin* The monochrome displays work better in bright sunlight and tend to have better contrast. This means they are easier to read. I tend to prefer monochrome where the color is not used to carry more information. YMMV. > I guess it is just personal preference. Yup. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 There is a time to laud one's country and a time to protest. A good citizen is prepared to do either as the need arises. ________________________________________________________________________________
From: "Franck ILMAIN" <f_ilmain(at)hotmail.com>
Subject: Re: KN65A DME
Date: Dec 27, 2004
All good stuff on what we needs to be on the panel. Back to the original question: I happen to have both a GPS and the DME. (DME was there before the GPS install) KI 267 indicates: Distance / Speed / Radial. Having a GPS, the 2 most useful would be Distance and Radial. I get the Ground Speed read from the GPS unit. And my Radial read is not working hence my e mail request on the wiring of the KI 267 Happy Holidays ! >From: Brian Lloyd <brianl(at)lloyd.com> >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: Re: KN65A DME Date: Sun, 26 Dec 2004 > > >On Dec 26, 2004, at 7:25 PM, brucem(at)att.net wrote: > > > > > Comparison between VOR/DME and GPS based navigation can be apples vs. > > oranges. The former is a simple distance/bearing system while the GPS > > provides that and a whole lot more. > >There are also DME/DME navigators that compute position from the >distance from two DMEs but other than the Narco Star*Nav I have never >seen one for light GA aircraft. > > > If the GPS box is used only for the same point-to-point routing, is it > > any more complicated entering a waypoint and hitting direct to than > > putting a new frequency into the nav receiver and twisting the OBS? > >Perhaps and perhaps not. It is certainly interesting when you plug in >SJC VOR expecting to get the one near San Jose, California, and instead >get the one in Costa Rica or wherever. Getting the correct navaid when >there is more than one with the same identifier can make it a tad bit >more difficult. It means you do need to pay attention when entering >data into your GPS receiver to ensure that what it is telling you is >what you really want to know. > > > In some airplanes that I have flown the DME was tuned separately, > > introducing additional steps. Then too there was the mental math that > > went with slant range considerations at higher altitudes. > >Yes, that does happen. Still, the user interface is unambiguous. Most >people who have learned to use a VOR or VOR/DME in one airplane can get >into another with equipment from a different manufacturer and make it >work immediately. Not necessarily true with GPS receivers. > > > Complaints that amended clearances cause much knob twisting when using > > a GPS reflects its capability to fly preloaded flight plans and > > automatically sequence, something NA in the VOR world (unless you have > > a $100K FMS on board). > >Right. And you have to consider how hard it is to mentally sequence >your VORs vs. how hard it is to reprogram the route in your GPS. > > > As practical matter we will have both kinds in our airplanes. Despite > > the WAAS capable GPS's legality as the primary navigation device, FAR > > 91.205(d)(2) still requires: "....navigation equipment appropriate to > > the ground facilities to be used." So a VOR receiver or ADF has to > > back up your Garmin 480. > >And my point was not to say that VOR/DME is better than GPS. My point >was to have people consider how GPS has its own set of idiosyncrasies >and that VOR/DME has its own set of advantages. Advances in technology >are not always the panacea the marketing departments would have us >think they are. > >Brian Lloyd 6501 Red Hook Plaza >brianl(at)lloyd.com Suite 201 >+1.340.998.9447 St. Thomas, VI 00802 > >I fly because it releases my mind from the tyranny of petty things . . . > Antoine de Saint-Exupry > > ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: bnc 90 fittings in the tray
Date: Dec 27, 2004
> Subject: AeroElectric-List: bnc 90 fittings in the tray > From: "Stewart, Michael (ISS Atlanta)" <mstewart(at)iss.net> > > > > My trays for my 430/330/ etc all come with a straight BNC mounted to the > tray. It floats a bit so the unit sliding in can mate up nicely. > Coming out the back of the tray I am out of room. I tried putting on a > 90 degree adapter but there is no room for the adapter. If the fitting > coming out of the tray was 90 degrees instead of straight, Id be in > business. Does Garmin make these? They are like a bulkhead fitting in > that they have a retaining nut and a special sleeve that hold it in the > tray. No doubt if they do, Im gonna have to hock the house to buy it. I > need 5 of em. Help! Thanks Mike 12/27/2004 Hello Mike, This may help. The tray for my SL-30 (back when it was still built by UPS) came with two 90 degree BNC slide-into connections on it. I wanted straight ones (the opposite of your desires) and did some research. I discovered that my 90 degree BNC connections were from Delta ARF with a part number of 4205018N995. If you go to this URL and look at the lower left hand corner of the picture you will see that part. http://www.deltarf.com/specs.asp This part (or some other type from Delta) may solve your problem. Note how it is fastened to the back of the tray (with holes through flanges) and the fact that the coax cable gets routed directly into the fitting at a 90 degree angle. Delta can be reached at 978-927-1060 or sales(at)deltaarf.com Good luck. OC PS: I never did get compatible straight fittings. ________________________________________________________________________________
Date: Dec 27, 2004
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: push-to-test
The lamp has been rewired and reinstalled with the center terminal to ground, and the other two terminals to switched 12v+ (pump) and pre-switched 12v+ (push-to-test)respectively. Works as predicted. Thank you, Kenneth -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Kenneth Melvin Subject: RE: AeroElectric-List: push-to-test --> Most helpful, as ever. Thank you Bob. Ken melvin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: push-to-test --> > > >How does one wire the three terminals on a push-to-test lamp? > >Kenneth Melvin The term "press-to-test" lamp can cover many different brands and styles but I'll assume you're asking about the dimmable MS25041 series like these: http://www.aircraftspruce.com/catalog/elpages/presstotest.php If so, then there is an exemplar wiring diagram on page 3 of this document: http://aeroelectric.com/articles/grndpwr.pdf If you're talking about some other device, I'd have to know more about it to offer any advice. Bob . . . -- Checked by AVG Anti-Virus. advertising on the Matronics Forums. ________________________________________________________________________________
From: N1deltawhiskey(at)aol.com
Date: Dec 27, 2004
Subject: Re: bnc 90 fittings in the tray
Mike, Can't answer for Garmin, but my SL-70 (UPS) transponder tray sports what I think you are looking for. Extension from be back face of the tray is 0.6 in. The GPS/Comm tray sports a different type, attached with nuts onto embedded screws -- would be hard to implement and requires 0.7+ clearance. Doug Windhorn In a message dated 12/26/2004 8:27:50 AM Pacific Standard Time, mstewart(at)iss.net writes: > My trays for my 430/330/ etc all come with a straight BNC mounted to the > tray. It floats a bit so the unit sliding in can mate up nicely. > Coming out the back of the tray I am out of room. I tried putting on a > 90 degree adapter but there is no room for the adapter. If the fitting > coming out of the tray was 90 degrees instead of straight, Id be in > business. Does Garmin make these? They are like a bulkhead fitting in > that they have a retaining nut and a special sleeve that hold it in the > tray. ________________________________________________________________________________
Date: Dec 27, 2004
From: Jim Bean <jim-bean(at)att.net>
Subject: Re: bnc 90 fittings in the tray
You probably want 90 degree BNC connectors on the cable. These are a little pricy but not too bad. I had room for the 90 degree adaptors but found that they radiated energy into the other instruments. Replacing the adaptors and single shielded cable with crimped-on 90 degree connectors on double shielded cable solved both the radiation and space problems for me. The 90 degree connector is a little shorter than the adaptor. It's worth looking into. I don't think that there is a 90 degree fitting that will go in the tray. I have an access door behind the 430 just for putting the coax cables on. I don't know how I could have put them on otherwise. Maybe you need one too. Jim Bean RV-8 almost done. ________________________________________________________________________________
Date: Dec 27, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Z13
> >Hi, >Is there a PDF version of Z13...? >I opened with IE...got the schematic but cannot read the print?..( Very >"blocky" writing) >Thanks >Robert >RV-8 Z-13 is one page of 22 in http://aeroelectric.com/articles/Rev10/z10.pdf Download this document and store it to your hard drive. Then use Acrobat to open and read/print whatever you need. Bob . . . ________________________________________________________________________________
From: N223RV(at)aol.com
Date: Dec 27, 2004
Subject: Radio/Intercom interference with engine issue
rv-list(at)matronics.com, aeroelectric-list(at)matronics.com I have an interesting issue. I am flying my friends RV-7, this is the second flight. I had the throttle basically full (breaking in the engine) and the radio progressively seemed to get worse (over a 515 minute period) with static when receiving transmissions from ATC. It got so bad, I could barely hear him. He said he had no issues hearing me. I told him I was going to come in for a full stop, pulled back the throttle, and could hear fine once again. So I called the controller and told him I was going to go around again and once I gave it over about 75% power, the radio once again had a bunch of static (only when receiving transmissions). The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a Lightspeed electronic ignition on the right mag. I did a mag check in the air and it did not seem to make a difference. I pulled and reseated the headset plugs and that did not fix the issue. Does anyone have any ideas what to check? We had no issues on the first flight. Thanks in advance! -Mike Kraus N223RV RV-4 Flying N213RV RV-10 Tailcone Complete, working on wings ________________________________________________________________________________
From: "David Burton" <dburton(at)nwlink.com>
Subject: Re: Garmin 196 vs Airmap 2000c
Date: Dec 27, 2004
Hi Rick, You might also take a look at the AvMap IV. I spent some time with a pre-production model last summer and really liked it. The software upgrades are somewhat expensive and I have some concern about how long the company might be around (based only on the fact that they are a fairly small company, selling into a fairly small market. They do have other none aviation products which does give them another market to sell into). This used to be the Magellan 10X two builds ago which was fairly worthless. This new unit is in no way the same, except in appearance. It's large and meant to be a kneepad unit, although I have a friend who did mount it on his yoke. I love my 195, but want color and a larger display at some point... Dave RV6 ________________________________________________________________________________
Date: Dec 27, 2004
From: Land Shorter <landshorter2(at)yahoo.com>
Subject: WTB: Garming GPSMAP 195
Was Santa good to any listers that might have received a new Garmin 196 GPS in their stocking and would be willing to sell their old 195??? I'm looking for one that's been gently used and needs a nice home. Joa www.landshorter.com --------------------------------- ________________________________________________________________________________
From: "David Burton" <dburton(at)nwlink.com>
Subject: Re: WTB: Garming GPSMAP 195
Date: Dec 27, 2004
There is a brand new Garmin 195 on ebay currently at $150. They typically sell for around $300. You might watch there for one. ________________________________________________________________________________
Date: Dec 28, 2004
From: D Fritz <dfritzj(at)yahoo.com>
Subject: Re: E-mail Contact Request
You might try this site for circuit breakers that plug directly into the bussman busses: www.waytekwire.com I believe these circuit breakers are used in the automotive industry where a circuit breaker is called for and the busses are used. Perhaps Bob can comment on their suitability for the alternator control application in his designs. Regards, Dan Fritz Velocity RG __________________________________ http://my.yahoo.com ________________________________________________________________________________
Date: Dec 28, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: push-to-test
> > >With all due respect Bob this isn't necessarily true, depending upon >which specific lamp holder is employed here. The three connections to a >simple push to test lamp socket are: 1; to the "shell" of the lamp >socket. 2; to the "centre contact" of the lamp socket. 3; to the >"push-to-test" switch which becomes connected to the centre contact when >pressed. i.e. in the test state. Now if you were to wire this >particular type of lamp holder with the "ground" wire on the centre pin, >the "signal" wire ( made live via the circuit you wish to have >notification of) to the lamp shell and your "push to test" pin powered >from the buss via a fuse, then when you "press to test" you will be >directly connecting the live buss to the grounded centre pin of the >socket resulting in a dead short. This will blow the fuse as Kenneth >described but the light itself will work properly if the "test" feature >is not pressed. If the socket is wired correctly with the ground wire on >the shell, then the light will also work correctly but the press to test >will now apply buss power via the fuse to the lamp, testing its >function, though the signal wire may not otherwise be powered. If the >lamp holder is more sophisticated with a double throw feature to the >push to test then the short will not happen, but the simplest of push to >test sockets simply attach the "test" wire to the "signal" pin via a >SPST switch which can result in the symptoms Kenneth experienced. In the >more sophisticated lamp holders which feature SPDT switching then of >course your statement is correct and he could not blow the fuse this way. The type of fixture you describe wouldn't be very popular with systems designers. Initiating the PTT feature would have a potential for back-feeding a lamp's signal system with PTT power . . . a potential for many unintended consequences. The MS25041 fixture has a pure SPDT switch on the shell side of the lamp, the center contact is hard wired to terminal 1 as depicted in: http://www.aeroelectric.com/Pictures/MS25041_PTT_Fixture.gif Initiating the PTT feature disconnects the shell from terminal 2 and moves it to terminal 3. I note that the terminal numbering convention called out in my article at: http://aeroelectric.com/articles/grndpwr.pdf . . . is contrary to the configuration cited in the sketch above. Terminals 1 and 2 are reversed both on the schematic -AND- the rear view of the lamp fixture. It would still function properly if any numbers on the back of the lamp fixture were simply ignored and only drawing data was used. I note that about half of the MS25041 fixtures in my drawers have numbers physically stamped on the back . . . these conform to the sketch cited above. I probably had one of the un-numbered devices in hand when I did the drawing for the article and assigned my own convention. Something to add to the go-fix-it-list. Bob . . . ________________________________________________________________________________
Date: Dec 28, 2004
From: rd2(at)evenlink.com
Subject: Re: Z13
Hi Bob, Appendix Z at the URL given below is dated 11/01 (bottom right of each page, 22 pages total). My paper edition came with Appendix Z dated 12/02 (also 22 pages). Which App Z is the most current one? (should be the web one, but based on the date it doesn't look that way) Please clarify. Thanks. Rumen P.S. Wouldn't it be a good idea to add the revision number on each page footer in addition to the revision date.. _____________________Original message __________________________ (received from Robert L. Nuckolls, III; Date: 03:10 PM > >Hi, >Is there a PDF version of Z13...? >I opened with IE...got the schematic but cannot read the print?..( Very >"blocky" writing) >Thanks >Robert >RV-8 Z-13 is one page of 22 in http://aeroelectric.com/articles/Rev10/z10.pdf Download this document and store it to your hard drive. Then use Acrobat to open and read/print whatever you need. Bob . . . ________________________________________________________________________________
From: f1rocket(at)comcast.net
Subject: Avoiding Ignition Noise
Date: Dec 28, 2004
The tach pickup for my GRT EIS6000 engine monitor is a wire from the magneto with a 27 K ohm resistor wired in. My question is if I place the resistor in the line close to the magneto, can I then run this wire near or in with my other "sensor" wires firewall forward? Normally, I would keep the magneto wire separate from the other "sensor" wires, and run it with my other "power" wires. However, I don't know whether the resistor changes this wire so that it would not be a noise propogator. It sure would make the wiring simpler if I could include it in my "sensor" wires, but if I need to, I can re-route it with the "power" wires with about a day's worth of work. Thanks. Randy F1 Rocket www.Pflanzer-aviation.com The tach pickup for my GRT EIS6000 engine monitor is a wire from the magneto with a 27 K ohm resistor wired in. My question is if I place the resistor in the line close to the magneto, can I then run this wire near or in with my other "sensor" wires firewall forward? Normally, I would keep the magneto wire separate from the other "sensor" wires, and run it with my other "power" wires. However, I don't know whether the resistor changes this wire so that it would not be a noise propogator. It sure would make the wiring simpler if I could include it in my "sensor" wires, but if I need to, I can re-route it with the "power" wires with about a day's worth of work. Thanks. Randy F1 Rocket www.Pflanzer-aviation.com ________________________________________________________________________________
Date: Dec 28, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Avoiding Ignition Noise
> >The tach pickup for my GRT EIS6000 engine monitor is a wire from the >magneto with a 27 K ohm resistor wired in. My question is if I place the >resistor in the line close to the magneto, can I then run this wire near >or in with my other "sensor" wires firewall forward? Normally, I would >keep the magneto wire separate from the other "sensor" wires, and run it >with my other "power" wires. However, I don't know whether the resistor >changes this wire so that it would not be a noise propogator. > >It sure would make the wiring simpler if I could include it in my "sensor" >wires, but if I need to, I can re-route it with the "power" wires with >about a day's worth of work. Use shielded wire from the resistor to the tachometer and you're going to be fine. Bob . . . ________________________________________________________________________________
Date: Dec 28, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Service ceiling of batteries?
> > >Curious. > >Is there a service ceiling where any of these batteries >Odyssey 680 AGM >Alkaline D cells in ELT >NiMh - NiCad - LiIon in handheld stuff >Small button battery memory stuff >Lithium Polymer batteries as used on E-Models that I will be carrying around >GellCells as used for backup on EFIS > >Any other airplane related things need to be aware of that could cause >problems at FL250 >in a unpressurized Europa XS? Not that I'm aware of. The AGM batteries will vent and expel some internal gasses and have a partial vacuum in it when you get back on ground but this is not a problem. The other products are relatively "solid" . . . don't see any reason for them to be sensitive to ambient pressures. Bob . . . ________________________________________________________________________________
Date: Dec 28, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: bnc 90 fittings in the tray
> >You probably want 90 degree BNC connectors on the cable. These are a >little pricy but not too bad. I had room for the 90 degree adaptors but >found that they radiated energy into the other instruments. Replacing >the adaptors and single shielded cable with crimped-on 90 degree >connectors on double shielded cable solved both the radiation and space >problems for me. The 90 degree connector is a little shorter than the >adaptor. It's worth looking into. > >I don't think that there is a 90 degree fitting that will go in the >tray. I have an access door behind the 430 just for putting the coax >cables on. I don't know how I could have put them on otherwise. Maybe >you need one too. >Jim Bean Here's a poor man's 90-degree connector solution . . . http://aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html Bob . . . ________________________________________________________________________________
Date: Dec 28, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Z13
> >Hi Bob, > >Appendix Z at the URL given below is dated 11/01 (bottom right of each >page, 22 pages total). My paper edition came with Appendix Z dated 12/02 >(also 22 pages). Which App Z is the most current one? (should be the web >one, but based on the date it doesn't look that way) Please clarify. Thanks. > >Rumen > >P.S. Wouldn't it be a good idea to add the revision number on each page >footer in addition to the revision date.. What differences do you find in the two? I don't believe there are any. Keep in mind that these are ARCHITECTURE drawings and not intended to drive sizing of wires/fuses or selection of detailed components. Bob . . . ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Service ceiling of batteries?
Date: Dec 28, 2004
> > >Curious. > >Is there a service ceiling where any of these batteries >Odyssey 680 AGM >Alkaline D cells in ELT >NiMh - NiCad - LiIon in handheld stuff >Small button battery memory stuff ...........etc---- I had a 12V lantern battery powering my intercom and the battery died after one flight. I harassed the hardware store owner to give me a new one, since I assumed someone had done the old switcheroo on the one I had bought. The next flight (on engine shutdown) I smelled something burning and the lantern battery was so hot I had to hold it by the wires to pull it out of the airplane. I presume lantern batteries have big flat plates that could respond to pressure changes rather poorly. Or then again maybe not. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net . For every complex problem, there is a solution that is simple, neat, and wrong. - H. L. Mencken ________________________________________________________________________________
Date: Dec 28, 2004
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: BNC 90 fittings in the tray
At 02:28 PM 12/28/2004, you wrote: > > > > > > >You probably want 90 degree BNC connectors on the cable. These are a > >little pricy but not too bad. I had room for the 90 degree adaptors but > >found that they radiated energy into the other instruments. Replacing > >the adaptors and single shielded cable with crimped-on 90 degree > >connectors on double shielded cable solved both the radiation and space > >problems for me. The 90 degree connector is a little shorter than the > >adaptor. It's worth looking into. > > > >I don't think that there is a 90 degree fitting that will go in the > >tray. I have an access door behind the 430 just for putting the coax > >cables on. I don't know how I could have put them on otherwise. Maybe > >you need one too. > >Jim Bean > > Here's a poor man's 90-degree connector solution . . . > >http://aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html > > Bob . . . Bob, I seem to recall recently you mention that there is a loss of signal when you use either the adapter mentioned above or a 90 degree fitting. Which (or both) is this loss of signal pertinent to? I'll be faced with this same situation soon. Charlie Kuss RV-8A ________________________________________________________________________________
Date: Dec 28, 2004
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: push-to-test
Bob I agree completely that it certainly has some major drawbacks, but there are manufacturers who feel that "cheap" is the way to go unfortunately. Cheap doesn't mean inexpensive either, sometimes it's just plain substandard and leaves the unwary user with problems he shouldn't have to be saddled with. Some of these drawbacks can be circumvented with a diode but the better solution is obviously the fixture you've described and diagrammed in your articles. I think the majority (maybe all) of the fixtures I've seen with the SPST design have been intended for industrial use and were certainly not MIL spec or intended for aircraft use. This doesn't, of course, preclude the possibility of someone using this style and experiencing problems as a result. I certainly would never advocate their use, but I think it's important that people be aware of their existence so that should the problem arise we understand a possible explanation. The original symptoms described by Kenneth fitted this scenario. It would now appear from his follow-up that it may have been a stray wire strand achieving the same result however. Bob McC Robert L. Nuckolls, III wrote: > The type of fixture you describe wouldn't be very popular with > systems designers. Initiating the PTT feature would have a potential > for back-feeding a lamp's signal system with PTT power . . . a potential > for many unintended consequences. The MS25041 fixture has a pure > SPDT switch on the shell side of the lamp, the centre contact > is hard wired to terminal 1 as depicted in: > > http://www.aeroelectric.com/Pictures/MS25041_PTT_Fixture.gif > > Initiating the PTT feature disconnects the shell from terminal > 2 and moves it to terminal 3. > > > ________________________________________________________________________________
From: "Mark Banus" <mbanus(at)hotmail.com>
Subject: Diagram of Duel Battery, Single Alternator with Steering
Diodes
Date: Dec 29, 2004
Is there a Diagram of Duel Battery, Single Alternator system with Steering Diodes in Bob's plethora of drawings? I intend to have both batteries being changed any time the master is on with the endurance bus separated from the battery buss with a switch. I've looked but I must have missed it. Thanks. Mark Banus ________________________________________________________________________________
Date: Dec 29, 2004
From: rd2(at)evenlink.com
Subject: Re: Z13
Sorry I didn't have the time at the moment to compare page by page - just thought that the revision on the web would/should be the most recent one - and according to how it was dated, it wasn't - which confused me. Rumen _____________________Original message __________________________ (received from Robert L. Nuckolls, III; Date: 01:32 PM > >Hi Bob, > >Appendix Z at the URL given below is dated 11/01 (bottom right of each >page, 22 pages total). My paper edition came with Appendix Z dated 12/02 >(also 22 pages). Which App Z is the most current one? (should be the web >one, but based on the date it doesn't look that way) Please clarify. Thanks. > >Rumen > >P.S. Wouldn't it be a good idea to add the revision number on each page >footer in addition to the revision date.. What differences do you find in the two? I don't believe there are any. Keep in mind that these are ARCHITECTURE drawings and not intended to drive sizing of wires/fuses or selection of detailed components. Bob . . . ________________________________________________________________________________
From: f1rocket(at)comcast.net
Subject: Hall Effect Sensor
Date: Dec 29, 2004
I'm getting ready to mount my Hall Effect sensor for my engine monitor. I have the option to measure either the output from the two alternators (primary and auxiliary) or the load on the battery. I'm guessing that there may be more value in measuring battery load since that will give me the option to manage that load in the event of alternator failure. However, with a single battery/dual laternator architecture, I don't know if I will ever need too. I'd like to hear a few opinions on what your choice would be and why. Thanks. Randy F1 Rocket www.pflanzer-aviation.com I'm getting ready to mount my Hall Effect sensor for my engine monitor. I have the option to measure either the output from the two alternators (primary and auxiliary) or the load on the battery. I'm guessing that there may be more value in measuring battery load since that will give me the option to manage that load in the event of alternator failure. However, with a single battery/dual laternator architecture, I don't know if I will ever need too. I'd like to hear a few opinions on what your choice would be and why. Thanks. Randy F1 Rocket www.pflanzer-aviation.com ________________________________________________________________________________
From: Denis Walsh <denis.walsh(at)comcast.net>
Subject: Re: Hall Effect Sensor
Date: Dec 29, 2004
Agree it's too tough to choose. I would choose none of the above. Stick with a voltmeter. It will tell you all you need to know, simpler, one less thing to screw up.. On Dec 29, 2004, at 8:34 AM, f1rocket(at)comcast.net wrote: > > I'm getting ready to mount my Hall Effect sensor for my engine > monitor. I have the option to measure either the output from the two > alternators (primary and auxiliary) or the load on the battery. > > I'm guessing that there may be more value in measuring battery load > since that will give me the option to manage that load in the event of > alternator failure. However, with a single battery/dual laternator > architecture, I don't know if I will ever need too. > > I'd like to hear a few opinions on what your choice would be and why. > Thanks. > > Randy > F1 Rocket > www.pflanzer-aviation.com > > I'm getting ready to mount my Hall Effect sensor for my engine > monitor. I have the option to measure either the output from the two > alternators (primary and auxiliary) or the load on the battery. > > I'm guessing that there may be more value in measuring battery load > since that will give me the option to manage that load in the event of > alternator failure. However, with a single battery/dual laternator > architecture, I don't know if I will ever need too. > > I'd like to hear a few opinions on what your choice would be and why. > Thanks. > > Randy > F1 Rocket > www.pflanzer-aviation.com > > ________________________________________________________________________________
From: Brian Lloyd <brianl(at)lloyd.com>
Subject: Re: Smoke test failed
Date: Dec 29, 2004
On Dec 28, 2004, at 8:23 AM, Stewart, Michael (ISS Atlanta) wrote: > Well, While doing a circuit test last night, I hooked power to the > Garmin 430 nav and gps circuit, and psssttt, smoke and smell. ARGH!! OK > so it was the only thing hooked up with power, which all worked on the > bench. The only thing I could find was a 232 port shorted to ground. > Would this smoke the 232 serial circuit in the 430? Any chance the > other 232 circuits still work? The unit still powers up and so forth. The RS-232 outputs should survive a short to ground with no ill effects. It will not be able to source enough power to generate smoke. If the RS-232 port is supposed to provide power, it should have an internal fuse to prevent just what you experienced. I would look more closely for a source of the problem. Brian Lloyd 6501 Red Hook Plaza brianl(at)lloyd.com Suite 201 +1.340.998.9447 St. Thomas, VI 00802 I fly because it releases my mind from the tyranny of petty things . . . Antoine de Saint-Exupry ________________________________________________________________________________
From: "Roger & Alice Hoffman" <rognal(at)clipper.net>
Subject: Aeroflash Nav/Pos/Strobe Lights
Date: Dec 29, 2004
I am installing the Aeroflash Nav/Pos/Strobe lights to the wingtips of a Murphy Rebel (all metal structure). I have also installed the individual strobe power supplies in each wingtip. Being a new builder I am struggling to understand the wiring process for the Aeroflash lights. Between some of the past posts to this list, and the few wiring diagrams I've found on the web, I'm still confused. I thought I would describe my intentions here, hoping I could get some feedback as to whether my plan is workable. Here goes: The units are Aeroflash PN #156-0049. The Strobe power supplies are their 12V Single Flash units. Aeroflash Technical Support tells me each power supply draws 1.5 amps. Each Nav light bulb draws 2 amps. Each position light bulb draws 2.8 amps. They also advised any wires to the power supplies would not need to be shielded unless the wire was routed near an antenna. I am planning a single on/off toggle switch for the strobes, and a single on/off toggle switch for nav/pos lights. If my figures are correct, when the nav/pos lights are turned on, total amperage draw should be 9.6 amps. Can I run a single 18 AWG wire from the bus to the switch (5 ft), then from one terminal of the switch run a 20 AWG wire 17 feet to the left wingtip nav light (2A) AND from the same switch terminal run an 18 AWG wire the same distance to the same wingtip pos light (2.8A)? THEN using a second terminal on the same switch run a 20 AWG wire 20 feet to the right wingtip nav light and from the same switch terminal run an 18 AWG wire the same distance to the right pos light? If this works, am I correct using a fuse adequate for the 9.6 amp load? Say a 15A fuse? The strobe power supplies would be wired similiarly if this works OK. I would appreciate any comments or suggestions. Thanks for any and all help. Roger Hoffman Eugene, OR USA! ________________________________________________________________________________
Date: Dec 29, 2004
aeroelectric-list(at)matronics.com
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Wiring Plans
> >Bob, I bought the book and will be at the next St. Louis class but have a >question or two now. I am building a RV7a xp360 carb CS with the dual GRT >EFIS panels(2), TT Digiflight II with VS control, Electro Air P-Mag and one >slick mag. Airplane will be flown light IFR. > >I am thinking that I want to use the Z11 (All Electric on a Budget) but I >want to use the Vans 60 amp internal alt as the main. I know I will need >some kind of OV protection and also was wondering if the B&C SD8 will run >without a battery in the off chance of a true battery failure? All Electric on a Budget is Figure Z-13. Modify the alternator installation per Figure Z-24. Note that Z-24 will be updated to ADD a load-dump protection feature at the next revision next month. The SD-8 will run without a battery . . . it won't start without a battery. A properly maintained RG battery is not going to fail. They're just so much better than a flooded battery that gross failure of cells due to mechanical opens or shorts is simply not part of our failure mode concerns any more. Likelihood of a battery failure taking your whole system down is very remote . . . especially if you keep the battery relatively fresh. Have you considered a less expensive battery and putting a new one in each annual inspection? Batteries that fail are those flogged beyond their 80% capacity life limits. If install a premium battery, you're more inclined to run it until it won't crank the engine any more. Install a garden variety product and toss it every year - battery failures will be the same order of probability as prop bolt failures. >I see that you have circuit protection on the contactors and was considering >sending the ones that came in the Vans FWF kit back and getting them from >you or B&C. If I wanted to do the Z11 with the Vans 60 Amp alternator, do >you have a "kit" or can make one up with all the contactors, relays, and OV >circuits, ground buss, etc. that I would need. I don't sell any parts. B&C has all of the parts I used to sell. I don't think they've "kited" any selections of parts . . . there are so few parts involved and so many variations on a theme that it's probably not practical. >Would you also have a diagram showing the Z11 plan but with the Vans 60 amp >internal reg with an OV circuit? I've done a draft copy of Z-13 Rev A which will show an internally regulated alternator -AND- load dump protection. You can download an interim copy at: http://www.aeroelectric.com/PPS/Architecture/z13A.pdf >Is the Odyssey PC680 battery OK for the Z11 plan? If I read it right, it's >only a 13 AH battery but with the SD8 backup alt, I would think it's just >right for the mission. The PC680 is an excellent example of the current crop of RG battery offerings. It's not a poor selection but perhaps not the most practical. Unless you plan to capacity test and pitch it at 80% (in spite of fact that it still starts your engine) then I'd suggest the yearly change-out of a less expensive battery. >Thanks for the help, your forum is very educational. Thank you for the kind words. May I suggest we do this conversation on the AeroElectric List? It's better if we can share the information with as many interested folks as possible. Bob . . . ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Hall Effect Sensor
> >I'm getting ready to mount my Hall Effect sensor for my engine monitor. I >have the option to measure either the output from the two alternators >(primary and auxiliary) or the load on the battery. > >I'm guessing that there may be more value in measuring battery load since >that will give me the option to manage that load in the event of >alternator failure. However, with a single battery/dual laternator >architecture, I don't know if I will ever need too. > >I'd like to hear a few opinions on what your choice would be and why. Thanks. If you have active notification of low voltage -AND- you KNOW that under all anticipated operating modes that you're not going to over-load either alternator, then an ammeter is of no value to you as an in-flight operating display. Ammeters and voltmeters are excellent diagnostic tools but offer little assistance if your system is designed, operated and maintained with an understanding of limits in various modes of operation. Since you have two alternators and the key questions to be answered involve load analysis for normal ops and load shedding for alternator-out ops, then configuring as a loadmeter (run both alternator feeds through the same sensor) makes the most sense. Battery ammeters were fine in your '41 Chevy and '48 C-170 but not very practical today. Bob . . . ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: BNC 90 fittings in the tray
> >At 02:28 PM 12/28/2004, you wrote: > > > > > > > > > > > >You probably want 90 degree BNC connectors on the cable. These are a > > >little pricy but not too bad. I had room for the 90 degree adaptors but > > >found that they radiated energy into the other instruments. Replacing > > >the adaptors and single shielded cable with crimped-on 90 degree > > >connectors on double shielded cable solved both the radiation and space > > >problems for me. The 90 degree connector is a little shorter than the > > >adaptor. It's worth looking into. > > > > > >I don't think that there is a 90 degree fitting that will go in the > > >tray. I have an access door behind the 430 just for putting the coax > > >cables on. I don't know how I could have put them on otherwise. Maybe > > >you need one too. > > >Jim Bean > > > > Here's a poor man's 90-degree connector solution . . . > > > >http://aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html > > > > Bob . . . > >Bob, > I seem to recall recently you mention that there is a loss of signal when >you use either the adapter mentioned above or a 90 degree fitting. Which >(or both) is this loss of signal pertinent to? I'll be faced with this same >situation soon. There are "losses" and "mismatches" associated with EVERY part in the feedline. As long as you keep the coax length less than 50 feet and use connectors and fittings only as necessary for a practical installation, detrimental effects of component and configuration choices will be acceptable. Bob . . . ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> Alternator with Steering
Diodes
Subject: Re: Diagram of Duel Battery, Single
Alternator with Steering Diodes Alternator with Steering Diodes > >Is there a Diagram of Duel Battery, Single Alternator system with Steering >Diodes in Bob's plethora of drawings? I intend to have both batteries >being changed any time the master is on with the endurance bus separated >from the battery buss with a switch. I've looked but I must have missed >it. Thanks. No, that architecture is not recommended. That's not to say that you can't do it any way you wish but the functionality you're looking for is offered. What is the driver for adding a second battery? What problems do you see, for example, with Figure Z-11 with a second battery added per Z-30? Bob . . . ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Service ceiling of batteries?
> > > > > > >Curious. > > > >Is there a service ceiling where any of these batteries > > >Odyssey 680 AGM > >Alkaline D cells in ELT > >NiMh - NiCad - LiIon in handheld stuff > >Small button battery memory stuff >...........etc---- > >I had a 12V lantern battery powering my intercom and the battery died after >one flight. I harassed the hardware store owner to give me a new one, since >I assumed someone had done the old switcheroo on the one I had bought. > >The next flight (on engine shutdown) I smelled something burning and the >lantern battery was so hot I had to hold it by the wires to pull it out of >the airplane. > >I presume lantern batteries have big flat plates that could respond to >pressure changes rather poorly. Or then again maybe not. Interesting! Do you recall the battery and type? Was this a 6-volt battery with the springs on top? I have several flashlights of this variety. I'll be getting into the lab with the super-sucker chambers sometime next month. I'll get some batteries and take them up to 55,000 feet. Bob . . . ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Figure Z-13A Draft Copy
> >Sorry I didn't have the time at the moment to compare page by page - just >thought that the revision on the web would/should be the most recent one - >and according to how it was dated, it wasn't - which confused me. > >Rumen I've posted a draft copy of Z-13A which will appear in print in Revision 11 to the 'Connection. You can download this document at: http://www.aeroelectric.com/PPS/Architecture/z13A.pdf Bob. . . ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net> issue
Subject: Re: Radio/Intercom interference with engine
issue issue > >I have an interesting issue. I am flying my friends RV-7, this is the >second flight. I had the throttle basically full (breaking in the >engine) and the >radio progressively seemed to get worse (over a 515 minute period) with >static when receiving transmissions from ATC. It got so bad, I >could barely hear >him. He said he had no issues hearing me. I told him I was going to come >in for a full stop, pulled back the throttle, and could hear fine once >again. >So I called the controller and told him I was going to go around again and >once I gave it over about 75% power, the radio once again had a bunch of >static (only when receiving transmissions). > >The plane has a PS Engineering PM1000 intercom, Garmin 430 radio, and a >Headsets Inc ANR in a Dave Clark 13.4 headset. It also has a Lightspeed >electronic ignition on the right mag. I did a mag check in the air and >it did not >seem to make a difference. > >I pulled and reseated the headset plugs and that did not fix the issue. > >Does anyone have any ideas what to check? We had no issues on the first >flight. Thanks in advance! Suggest you review the 'Connection's chapter on Noise. You need to identify the specific victim, the noise source and the propagation mode. This is something akin to playing the game of Clue . . . Bob . . . ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Oily alternator
Date: Dec 29, 2004
I blew a the nose seal on my O-360, and most of the resulting oil seems to have passed through my Niagara 40 amp alternator before it slimed all over the cowl, etc. Is the alternator doomed or is it possible it won't effect it? - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com ________________________________________________________________________________
From: "Brett Ferrell" <bferrell(at)123mail.net>
Subject: BandC current sensor installation?
Date: Dec 29, 2004
Can someone tell me how to hook up the B&C current sensor? I called them today, and they said they'd get back to me but they didn't. I'm hooking it up to my SB1B, and I'm confused by the schematic. I can see clearly how the the small white/orange/blue wires are connected to the regulator, but the larger (10Ga I think) wire has one ring terminal and one unterminated end. The schematic shows a dashed line (not a wire) to a annular ring/hall effet sensor that surrounds the SB20's B-lead. 1) Should this B-lead pass through the sensors ring-terminal? 2) If so, where does the unterminated end go? 3) If not, do the two ends come together somehow around the B-Lead, and if so how? Thanks for any help. Brett ________________________________________________________________________________
Date: Dec 29, 2004
From: rd2(at)evenlink.com
Subject: Re: Figure Z-13A Draft Copy
Tx a lot, Bob. Happy New Year to you and everyone on the list. Rumen _____________________Original message __________________________ (received from Robert L. Nuckolls, III; Date: 03:52 PM > >Sorry I didn't have the time at the moment to compare page by page - just >thought that the revision on the web would/should be the most recent one - >and according to how it was dated, it wasn't - which confused me. > >Rumen I've posted a draft copy of Z-13A which will appear in print in Revision 11 to the 'Connection. You can download this document at: http://www.aeroelectric.com/PPS/Architecture/z13A.pdf Bob. . . ________________________________________________________________________________
Date: Dec 29, 2004
From: sarg314 <sarg314(at)comcast.net>
Subject: Re: Hall Effect Sensor
Bob: In chapter 7 of your book you say "if you plan only one electrical system instrument, make it a battery ammeter". You had me convinced. So, how do I understand the statement you made below, or have I got the context wrong? Robert L. Nuckolls, III wrote: > > > Battery ammeters were fine in your '41 Chevy and '48 > C-170 but not very practical today. > > Bob . . . > > -- Tom Sargent, RV-6A, firewall. ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert E. Falstad" <RandBFalstad(at)compuserve.com>
Subject: Looking for Source for "Good" Wire Stripper
Folks, I'm looking for sources & P/Ns for "good" (~$150)wire stripper. The closest I've come is Ideal Industries P/N 45-171 (for PVC), 45-177 (for Teflon) or 45-1987 (for MIL-W-22759/32 thru 46 -- but not listed for /16). See http://www.idealindustries.com/pt/HandTools.nsf Ideal will test a wire sample and tell you what will work but I thought I'd try the list first. Thanks and Best regards, Bob ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Oily alternator
Date: Dec 29, 2004
Hi Larry, I would be inclined to take it apart for cleaning if for no other reason than concerns about dirt build-up. The oil might have gotten into the brushes and dust and oil there will not be doing any particular good. Did you get full scope on the cause of the blown seal? Was there no retainer plates? Happy New Year!, Jim in Kelowna ----- Original Message ----- From: "Larry Bowen" <Larry(at)BowenAero.com> Subject: AeroElectric-List: Oily alternator > > > I blew a the nose seal on my O-360, and most of the resulting oil seems to > have passed through my Niagara 40 amp alternator before it slimed all over > the cowl, etc. Is the alternator doomed or is it possible it won't effect > it? > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > > ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Oily alternator
Date: Dec 29, 2004
Is disassembly something a novice can do? Or is it one of those things where little springs and other bits go flying when you unfasten that one bolt? No retaining plates. From what I've read, I thought those were only for older, smaller displacement engines..... Thanks, - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Jim Jewell [mailto:jjewell(at)telus.net] > Sent: Wednesday, December 29, 2004 10:27 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Oily alternator > > --> > > Hi Larry, > > I would be inclined to take it apart for cleaning if for no > other reason than concerns about dirt build-up. The oil might > have gotten into the brushes and dust and oil there will not > be doing any particular good. > > Did you get full scope on the cause of the blown seal? Was > there no retainer plates? > > Happy New Year!, > > Jim in Kelowna > > ----- Original Message ----- > From: "Larry Bowen" <Larry(at)BowenAero.com> > To: > Subject: AeroElectric-List: Oily alternator > > > > > > > > I blew a the nose seal on my O-360, and most of the > resulting oil seems to > > have passed through my Niagara 40 amp alternator before it > slimed all over > > the cowl, etc. Is the alternator doomed or is it possible > it won't effect > > it? > > > > - > > Larry Bowen > > Larry(at)BowenAero.com > > http://BowenAero.com > > > > > > > > > ========= > ========= > http://www.matronics.com/FAQ/AeroElectric-List.htm > ========= > > > > > > ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Service ceiling of batteries?
Date: Dec 29, 2004
>Do you recall the battery and type? >Bob . . . (I think....) Eveready 732 12Volt Screw Top Battery $11.99 Eveready 732, 12Volts, 7500 mAh Carbon Zinc Battery - This was in 1985---so I have no idea if the design has been changed. I couldn't have been the only customer who had a problem. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "Everything you've learned in school as "obvious" becomes less and less obvious as you begin to study the universe. For example, there are no solids in the universe. There's not even a suggestion of a solid. There are no absolute con- tinuums. There are no surfaces. There are no straight lines." - R. Buckminster Fuller ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: Hall Effect Sensor
> >Bob: > In chapter 7 of your book you say "if you plan only one electrical >system instrument, make it a battery ammeter". You had me convinced. >So, how do I understand the statement you made below, or have I got the >context wrong? No. Chapter 7 was written about 10 years ago . . . before we understood that there were better ways to go. Chapter 7 is is heavily revised in Rev 11 . . . the battery ammeter will be discussed but not recommended. In fact, if one wants to AVOID bringing alternator b-leads into the cockpit, battery ammeters are not even practical (except as hall-effect devices). Battery ammeters have a story to tell . . . so do alternator load meters. No amount of instrumentation on the panel will allow you to thoroughly troubleshoot a mis-behaving electrical system. Given that there is no information from ammeters/voltmeters that is useful to help you fly the airplane . . . and only marginally useful for troubleshooting the airplane, the choice of what you install and how it's wired is not critical. Bob . . . ________________________________________________________________________________
Subject: Re: Looking for Source for "Good" Wire Stripper
Date: Dec 30, 2004
From: "John Schroeder" <jschroeder(at)perigee.net>
I'm using an Ideal Frame #L5217 and a die set #88A081X P/N 45-1610-1 on Tefzel 22759/16 and it works great. Hope this helps, John > > I'm looking for sources & P/Ns for "good" (~$150)wire stripper. The > closest I've come is Ideal Industries > P/N 45-171 (for PVC), 45-177 (for Teflon) or 45-1987 (for MIL-W-22759/32 > thru 46 -- but not listed for /16). > > See http://www.idealindustries.com/pt/HandTools.nsf ________________________________________________________________________________
Date: Dec 29, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: BandC current sensor installation?
> > >Can someone tell me how to hook up the B&C current sensor? I called them >today, and they said they'd get back to me but they didn't. I'm hooking >it up to my SB1B, and I'm confused by the schematic. I can see clearly >how the the small white/orange/blue wires are connected to the regulator, >but the larger (10Ga I think) wire has one ring terminal and one >unterminated end. The schematic shows a dashed line (not a wire) to a >annular ring/hall effet sensor that surrounds the SB20's B-lead. >1) Should this B-lead pass through the sensors ring-terminal? The wiring diagram at: http://bandc.biz/14-SB1B.pdf shows three wires in a cable that attach to three terminals of the regulator. The dotted line leading to the toroidal shape below says that the sensor is used to detect current in the alternator b-lead. The sensor is an AMPLOC device like those described in: http://amploc.com/PRO%20Series.pdf >2) If so, where does the unterminated end go? >3) If not, do the two ends come together somehow around the B-Lead, and if >so how? The diagram is quite explicit. The #10 wire passes one time through the opening in the sensor. Further, the sensor should be marked as to which opening faces the alternator. This will be described in the installation instructions. The #10 wire is left un-terminated on one end so that it can be passed through the sensor. Most terminals that are used with #10 wire are too large. The end that has a terminal on it is probably sized to fit the alternator. The free end needs a terminal that matches the connection you choose to install at the bus end . . . probably the wiring screw on the 40A breaker. Bob . . . ________________________________________________________________________________
Date: Dec 30, 2004
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: overvoltage protection
>Warning! > >The internally regulated 60 ampere alternator > >should not be used with overvoltage protection > >systems. If you open the charging circuit while > >it is in operation, it will destroy the > >regulator. > >Bob, we placed this warning on our web site some time ago after we >discovered that many of the reported alternator failures were >occurring to builders who were using various overvoltage protection. >The one thing that they seemed to have in common was that the charge >line was being opened on a functioning alternator. Yes, there is a phenomenon commonly referred to in the automotive circles as "load dump" . . . when an alternator is loaded and then suddenly relived of both system loads -AND- the stabilizing effect of a battery, there's a brief, relatively low energy surge at the alternator's output terminal. The majority of regulator suppliers understand this phenomenon and craft their regulators to withstand the event . . . however some, as we've discovered, do not design with such attention to detail. If the alternator (with Figure Z-24 OV system installed) is operated like we usually do it in an airplane, the engine is at low RPM and loads are relatively light when the alternator is shut down. The caution would have been more useful to suggest that the alternator not be shut down except when the engine is at idle RPM and other system loads are already minimized. > We realize that >there are ways to utilize this alternator with overvoltage protection >but felt the alternator was reliable enough in this failure mode to >be used without it. It's quite true that the modern automotive alternator is a very reliable device . . . but so are many other DC power systems for vehicles including certified aircraft. While the failure rate is very low, it's not zero. An when failure occurs, there is NO way using Van's recommended wiring that the errant alternator can be brought to heal. Removing power from the control signal to the back of the failed alternator will not shut it off. Further, expecting the pilot to become aware of an OV condition and react to it in a timely manner is unrealistic. > We have thousands of hours on our factory >aircraft with a fair share of alt. failures and never has one failed >in the overvoltage mode. . . . and your experience is typical of many other installations. But in 15 years of writing for the 'Connection, I've become aware of three unprotected OV events with internally regulated alternators . . . all were sad days with respect to damage done to the rest of the airplane. I've had several builders report relief that OV systems installed in their airplanes were called upon to do the job of halting a runaway alternator and the system performed as expected. > Understandably, many builders are >installing high end avionics and want to protect them against even a >remote possibility of losing them to a rougue alternator. For this >reason, we intend to change our warning to the following: It's more than a matter of protecting "high end avionics". Everything on the bus is subject to reduced life if not immediate damage from the effects of a runaway alternator. If the builder is flying at night or has some IMC to transit, probability of success is improved greatly with the addition of some inexpensive components to stand off an OV event. If you've followed the state of the art on the AeroElectric List, you'll understand that good preventative maintenance on batteries, active notification of low voltage, automatic shutdown of runaway alternator(s), and dual feedpath architectures for powering an endurance bus all go toward eliminating the possibility that any of our OBAM aircraft brothers will have a dark-n-stormy night tale to tell in one of the monthly flying rags . . . or worse yet, didn't survive to tell the tale. >"Caution, Builders planning to utilize overvoltage protection with >Van's internally regulated 60 amp alternator should consult with the >manufacturer of the overvoltage device to insure that any special >wiring requirements are met during installation." Certainly good words with respect to relieving Van's of any liability/responsibility for damage resulting from poorly designed protection being added to a Van's supplied alternator. My only disappointment in the matter rises from the fact that the design deficiency for the system I was recommending was not made known to me (nor was it discussed on the AeroElectric-List) until long after Van's published a warning suggesting that OV protection NOT be installed lest inappropriate use of the system damage the alternator. Van's is safe with either approach . . . (1) recommend that OV protection not be installed at all -OR- (2) push all responsibility for future difficulties off on the provider of such protection. May I suggest and encourage that someone at Van's become a regular contributor on the AeroElectric- List? Would it not be better for Van's to be an active participant in the refinement of our craft than to seek an appropriate set of words to limit liability and/or responsibility? Revision 11 to the 'Connection will be published this spring. It will include a modification to OV protection for built-in regulators that will prevent the alternator damage noted by Van's customers. A simple addition of a solid state transient suppressor to the system as described in: http://www.aeroelectric.com/PPS/Architecture/z13A.pdf . . . will keep the alternator from killing itself even when the switch is cycled at inappropriate times. Numerous technically competent individuals frequent the List who, like myself, are interested in understanding why things do not work as intended and crafting remedies. The services of these folk doesn't cost anyone more than the time to make a problem known and contribute what knowledge they have to the discussion. Is there someone at Van's who shares the List's quest for advancing the best we know how to do? Van's products are fine examples of airframe design and power-plant integration. But may I suggest that when you publish a recommended list of components and a wiring diagram to install them, it would be in the best interests of both Van's and the customer to craft an electrical system with the same care and understanding as for the airplane and it's power-plant? Regards, Bob . . . ________________________________________________________________________________
Date: Dec 30, 2004
From: Brett Ferrell <bferrell(at)123mail.net>
Subject: Re: BandC current sensor installation?
Quoting "Robert L. Nuckolls, III" : > > > > > > > > >Can someone tell me how to hook up the B&C current sensor? I called them > >today, and they said they'd get back to me but they didn't. I'm hooking > >it up to my SB1B, and I'm confused by the schematic. I can see clearly > >how the the small white/orange/blue wires are connected to the regulator, > >but the larger (10Ga I think) wire has one ring terminal and one > >unterminated end. The schematic shows a dashed line (not a wire) to a > >annular ring/hall effet sensor that surrounds the SB20's B-lead. > >1) Should this B-lead pass through the sensors ring-terminal? > > The wiring diagram at: > > http://bandc.biz/14-SB1B.pdf > > shows three wires in a cable that attach to three terminals > of the regulator. The dotted line leading to the toroidal > shape below says that the sensor is used to detect current in > the alternator b-lead. Had that, and this is exactly what the diagram depicts, 3 colored leads to the regulator and that the sensor somehow detects current in the B lead. The sensor is an AMPLOC device > like those described in: > > http://amploc.com/PRO%20Series.pdf Didn't have that. > >2) If so, where does the unterminated end go? > >3) If not, do the two ends come together somehow around the B-Lead, and if > >so how? > > The diagram is quite explicit I disagree, it may be intuitively obvious to you, but it is not in my opinion explicit. It shows only the annular ring, not the other free end of wire. Since I've seen current sensors before, and none of them looked like a common ring terminal, I was a little sceptical that this (ring terminal on the sensor) was in fact the sensor lead. However, the diagram does not address the free end in any way, even if you do understand that the ring terminal is the sensor. The #10 wire passes one time through the > opening in the sensor. Further, the sensor should be marked as > to which opening faces the alternator. It is so marked This will be described in > the installation instructions They do not, at least not any instructions that recieved, the sensor itself had no instructions packed with it. Since the diagram (14-SB1B.pdf) did not show this (explicitly), I was at a loss. Granted, my alternators and regulators were shipped to my engine shop, and they cold have misplaced the sensor instructions, so I don't assume that they were omitted by B&C. The #10 wire is left un-terminated > on one end so that it can be passed through the sensor. Most terminals > that are used with #10 wire are too large. The end that has a terminal > on it is probably sized to fit the alternator. The free end needs > a terminal that matches the connection you choose to install at the > bus end . . . probably the wiring screw on the 40A breaker. Since I'm using current limiters on the aft firewall of my canard (Velocity), and not a breaker, I will use the always-hot lug of the ANL. If the diagram showed this lead coming of the sensor to the alternator breaker with a notation of "bus sense", I would consider it to be explicit. The sensor and the breaker are depicted, why is this connection not? Thanks very much for you help, Bob, even if I'm overlooking the blindingly obvious. ;-) Brett > Bob . . . > > ________________________________________________________________________________
Date: Dec 30, 2004
From: "Robert L. Nuckolls, III" <b.nuckolls(at)cox.net>
Subject: Re: BandC current sensor installation?
> >Quoting "Robert L. Nuckolls, III" : > > > > > > > > > > > > > > > >Can someone tell me how to hook up the B&C current sensor? I called them > > >today, and they said they'd get back to me but they didn't. I'm hooking > > >it up to my SB1B, and I'm confused by the schematic. I can see clearly > > >how the the small white/orange/blue wires are connected to the regulator, > > >but the larger (10Ga I think) wire has one ring terminal and one > > >unterminated end. The schematic shows a dashed line (not a wire) to a > > >annular ring/hall effet sensor that surrounds the SB20's B-lead. > > >1) Should this B-lead pass through the sensors ring-terminal? > > > > The wiring diagram at: > > > > http://bandc.biz/14-SB1B.pdf > > > > shows three wires in a cable that attach to three terminals > > of the regulator. The dotted line leading to the toroidal > > shape below says that the sensor is used to detect current in > > the alternator b-lead. > >Had that, and this is exactly what the diagram depicts, 3 colored leads to the >regulator and that the sensor somehow detects current in the B lead. > >The sensor is an AMPLOC device > > like those described in: > > > > http://amploc.com/PRO%20Series.pdf >


December 15, 2004 - December 30, 2004

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