AeroElectric-Archive.digest.vol-fc

December 08, 2005 - December 12, 2005



      
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Date: Dec 08, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net> alternators was modern alternators
Subject: Re: Modern ND external voltage regulator
alternators was modern alternators At 12:35 PM 12/8/2005, you wrote: > > > > > > > > > > > > > > > >I was talking with a friend that was until recently in the alternator > > >rebuild business. I had an old 1969 ford dump truck alternator regulator > > >get stuck on and fry a few things.(radio and ignition points) > > >He said lots of present day autos are external regulator type. > > > > > >Jim, > > Chrysler is using this design. They have bundled not only the voltage > >regulator into the ECM (engine computer), but electrical control of the air > >conditioning compressor as well. I have a customer (1995 Dodge Van) who is > >mad as hell that his A/C won't work till he buys a remanufactured ECM for > >$350! This is what your friend is referring to, regarding installing a > >stand alone VR on this type of vehicle. It's cheaper to install a stand > >alone external VR, than to replace the ECM. > >Charlie Kuss > > Interesting. 1995?? Ten years worth of market life translates > into lots of after-market product flow and inventory. Anyone > know of a part number we can check on? It's going to be > some time before I can visit any of my usual data-sources > to find out more. > > Bob . . . Bob, A quick call to my local parts supplier shows 3 possible alternators for this vehicle. The first two are a 75 amp and a 90 amp unit. The parts man says that his replacement book shows a single unit for replacement. The largest alternator is a 120 amp unit. All 3 alternators are Nippon Denso units. His book calls out a # 13245 for the smaller units. This is in SunCoast brand. I asked for a Lester number, but his catalog didn't show it. He suspects that it's the same as the SunCoast number. A quick Google search has led me to Transpo's web site. I was able to search for 1995 Dodge B Series Van w/ 4.9 L 6 cylinder engine. They show separate part numbers for both the 75 amp and the 90 amp units. (I suspect that Sun Coast substitutes the 90 amp unit for the 75 amp models in their catalog) The OE part number is 1210003460 The Transpo rectifier part number is INR729. They have a photo & drawing of the rectifier pack below http://195.125.241.148/Catalog/Car_Fr.htm Plug in the vehicle info listed above to view the information mentioned. They do no allow linking to individual pages. :-( SunCoast has a web site, but there is no tech info on it, only contact info. See http://www.suncoastproducts.com/ Hope this helps Charlie Kuss ________________________________________________________________________________
Date: Dec 08, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: modern alternators
At 12:35 PM 12/8/2005, you wrote: > > > > > > > > > > > > > > > >I was talking with a friend that was until recently in the alternator > > >rebuild business. I had an old 1969 ford dump truck alternator regulator > > >get stuck on and fry a few things.(radio and ignition points) > > >He said lots of present day autos are external regulator type. > > > > > >Jim, > > Chrysler is using this design. They have bundled not only the voltage > >regulator into the ECM (engine computer), but electrical control of the air > >conditioning compressor as well. I have a customer (1995 Dodge Van) who is > >mad as hell that his A/C won't work till he buys a remanufactured ECM for > >$350! This is what your friend is referring to, regarding installing a > >stand alone VR on this type of vehicle. It's cheaper to install a stand > >alone external VR, than to replace the ECM. > >Charlie Kuss > > Interesting. 1995?? Ten years worth of market life translates > into lots of after-market product flow and inventory. Anyone > know of a part number we can check on? It's going to be > some time before I can visit any of my usual data-sources > to find out more. > > Bob . . . Bob, I see a LOT of ECM failures on Dodge full size vans for the past 20 years. They insist on mounting the ECM on the firewall (engine compartment side) My experience as a mechanic is that in autos and trucks, mounting the ECM under the hood increases the failure rate by two orders of magnitude. This is not manufacturer dependant. All installations of ECMs under the hood prove to be problematic. Heat and vibration kill them. Charlie ________________________________________________________________________________
From: "Greg@itmack" <greg(at)itmack.com>
Subject: Z19 main & engine battery bus
Date: Dec 09, 2005
The main and engine battery bus in Z19 are meant to be 6 inches from the battery contactors. I know that 6" is not exactly written in stone but if I wanted to bring the bus into the cabin would a fuseable link be acceptable? Thanks Greg RV8 ________________________________________________________________________________
From: "Bill Denton" <bdenton(at)bdenton.com>
Subject: Re: Avionics, ACU, etc
Date: Dec 08, 2005
Why would it not be legal? -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: Re: Avionics, ACU, etc Good Afternoon Bob, That is my understanding. Just to be sure we are on the same page, I believe you could get all of the approach information, observe all annunciations and follow the course line on the panel unit instead of the external devices, but that would not be legal to do under IFR conditions except if you had declared an emergency or managed to get a local approval covering that operation. Highly unlikely such an approval would be forthcoming! Unfortunately, Garmin does not provide a downloadable simulator such as they do for the 480 and others. I have downloaded the owners manual and, as I read it, all of the required information should be presented on the panel unit. I am planning on using a 300XL in that same manner myself. I have a friend who has one installed as a strictly VFR unit and I hope to be able to run through it before I place the order. I probably will not get that done in less than a week. The one thing that worries me is whether or not there will be any need for the use of a resolver. I have operated the 530 simulator and it can be used without the resolver. The set will ask you to set a bearing, but if you disregard that command, it goes ahead and does what it is supposed to do anyway. I know that sounds a bit erratic and, possibly, complicated, but it all traces back to a mistake Garmin made ten years ago in their original certification for IFR purposes! How soon do you need to make your decision? I THINK it will work just fine, but haven't actually checked the box. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/8/2005 12:24:55 P.M. Central Standard Time, bobrundle2(at)hotmail.com writes: Can the 300XL perform approaches without the GI102A indicator? Will the guidance just be viewed off of the 300XL faceplate? It is in an area where I can observe it easily. Thanks for all the wisdom, BobR ________________________________________________________________________________
Date: Dec 08, 2005
From: Lee Logan <leeloganster(at)gmail.com>
Subject: Re: AeroElectric-List Digest: 60 Msgs - 12/07/05
Don't mean to sound dense, but I have little civil flying experience and am not sure of the "fuss" about heated pitot tubes. Am I wrong in assuming you could reasonably fly your airplane with no reference to airspeed, even in IFR conditions or do you lose all pitot-static reference instruments (altimeter and ROC also)? I lost airspeed once in heavy weather very early in my military flying career and though it definitely caught my attention, the fix was intuitive and immediate (forgot to turn pitot heat on, of course!). I did not see an effect on the altimiter or ROC, but the aircraft I was flying had multiple static ports and a CADC. Different situation, I suppose. If you leave it off until you actually lose A/S, does it work reasonably quickly to restore pitot/static performance or are you stuck without for awhile? I plan to put one in my F1, but they are expensive and I suspect would not be used often if ever. Is this something I really need from either a practical or regulatory standpoint. I didnt' see a requirement for it in the "Circular". Thanks and, regards, Lee ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 08, 2005
Subject: Re: Avionics, ACU, etc
In a message dated 12/8/2005 4:04:27 P.M. Central Standard Time, bdenton(at)bdenton.com writes: Why would it not be legal? Good Afternoon Bill, Are we discussing an experimental or a normal category airplane? If you are installing an IFR approvable GPS in a normal category airplane, the installation must ether get a local approval or be in total compliance with an available STC. To my knowledge, Garmin does not have any STCs for the GNC 300XL. They have an approval which they received at the factory for one specific airplane and they provide a copy of that paperwork to use as data when you apply for your own FAA Approved IFR GPS Navigation Installation. If the only things you change are small details concerning where things are located, a "Follow On" approval is easy to get. The more you change, the more problematical is the approval. Eliminating an external CDI and resolver is a pretty big change! If you are making the installation in an experimental airplane, you would have to ask somebody other than me for a positive answer, but, as I see it, as long as you have complied with the intent of AC 20-138 and are willing to defend your interpretation at a hearing, if it ever becomes necessary, I would say you are good to go. If a GPS installation in an experimental airplane uses all of the annunciators and remote switches and CDI's that the manufacturer listed in his original certification, I would say that the hearing would be a no brainer. However, if you have made major changes in equipment being used and the placement of components from what the manufacturer suggests, I think you would have a lot more to explain at that hearing. Make any sense at all? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
Date: Dec 08, 2005
From: Lincoln Probst <elprobst(at)yahoo.com>
Subject: ATO/ATC Circuit Breakers
So after looking at the LED ATO fuses from a previous post, I ended up also seeing these fuse/circuit breakers-- ie, normal ATO/ATC fuse dimensions, but manually reseting circuit breakers. I saw them here: http://order.waytekwire.com/IMAGES/M37/catalog/218_069.PDF (About 1/2 way down on the right, stock number 46791 for a 5 amp version). They are a little sparse on details other than "Conforms to SAE spec J553 and J1284." and they are for up to 28V DC operation. I searched the list but didn't find anything... anyone think about these or know of reasons not to use them? "CIRCUIT BREAKER 10 AMP LOW PROFILE BLADE MOUNT Category: Circuit Breakers Sub Category: Fuse Style-ATO/ATC Price: $2.28 each" Pluses: 1) Easy to reset 2) Easy to identify blown circuit Minuses: 1) Tempting to reset in-flight. Violates one main point of fuses in the first place-- the circuit blew for a reason, no sense having a fire. 2) $2.28each instead of $0.0867 each 3) Fewer amperage ratings they come in 5,6,7.5,10,15,20,25,30amps only -- so you can't have a 1,2,3,4 amp circuit protection. 4) Not tried-n-true which is the other great advantage of the simple fuse I guess I don't need to make a decision now... I already have the fuses and fuse blocks etc. I'm just curious about it. It is funny. I really WANT to do this and put them right on the panel!!! Sometimes I'm just crazy. Building a 601XL, Corvair powered. Lincoln Probst ________________________________________________________________________________
From: "Gilles Tatry" <gilles.tatry(at)wanadoo.fr>
Subject: Re: Temperature compensation
Date: Dec 08, 2005
> Okay, to what degree of uncertainty will your operating rules > tolerate in knowing the real value of these temperatures? > Plus/Minus 5C . . . 10C . . . 1C? +/- 5C should be acceptable > For flight tests, would you consider a stand-alone, data acquisition > system that's removed later for routine flight? My purpose is not scientific, but just getting better knowledge of my aircraft. I intend to use only the instruments panel gauges to record parameters evolution and , just using them the most accurately I can: anyway, my dials do not allow me to read less than 2C. I got the following answer from UMA. The trouble is that my cockpit is an open one, not air-conditionned: "We do not, nor do I know of anyone who offers junction compensation. I am sure for the right price it can be obtained. Someone got a little wordy with an our explanation of the thermocouple operating principle. What it amounts to is the cold junction is designed to be on the gauge in a heated cockpit. If there is an extension used, that junction should be in the same environment as the gauge for the guage to read correctly. A worst case scenerio is for the "splice" to be in the engine compartment in a cooling airstream, flying in Alaska. If you were using this as scientific instrumentation, then the absolute accuracy depends on the relative junction temperatures. If our installation instructions are followed, the error is within 3%, well within the accuracy needed to monitor engine operating temperature trends." ________________________________________________________________________________
From: BobsV35B(at)AOL.COM
Date: Dec 08, 2005
Subject: Re: AeroElectric-List Digest: 60 Msgs - 12/07/05
Good Evening Lee, Some pitot tubes incorporate the static ports, but most do not. I do not know what you flew in the military, but some sophisticated airplanes take all of the data, feed it through various computers and then feed it to us aviators. If that is the case, I would never attempt to say what might happen. However, for the simple systems used in most GA aircraft, there is no direct connection between the pitot tube and any other instrument unless something breaks. The airspeed will sometimes stay where it is when it freezes. Other times, it will increase or decrease depending on how tight the system is and whether the airplane is climbing or descending. I agree that losing an airspeed indicator under normal conditions should be a no brainer for any competent instrument pilot, but it may take a while to realize what has failed and why. If the pitot tube does freeze shut and the heat is then turned on, all indications generally return to normal. Very little time is needed Rate of climb, altimetry and other functions that rely on static air should not be affected unless the static vents also freeze. Personally, I like having a heated pitot tube and I use it any time I am flying in any visible moisture regardless of the temperature. I was convinced by my previous employer that doing so saves maintenance costs so I do it on my own airplane. Would I be willing to fly an airplane IFR that did not have heated pitot capability? Absolutely! However, I prefer that it be heated. One of those ubiquitous individual decisions I guess. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/8/2005 4:07:51 P.M. Central Standard Time, leeloganster(at)gmail.com writes: Don't mean to sound dense, but I have little civil flying experience and am not sure of the "fuss" about heated pitot tubes. Am I wrong in assuming you could reasonably fly your airplane with no reference to airspeed, even in IFR conditions or do you lose all pitot-static reference instruments (altimeter and ROC also)? I lost airspeed once in heavy weather very early in my military flying career and though it definitely caught my attention, the fix was intuitive and immediate (forgot to turn pitot heat on, of course!). I did not see an effect on the altimeter or ROC, but the aircraft I was flying had multiple static ports and a CADC. Different situation, I suppose. If you leave it off until you actually lose A/S, does it work reasonably quickly to restore pitot/static performance or are you stuck without for awhile? I plan to put one in my F1, but they are expensive and I suspect would not be used often if ever. Is this something I really need from either a practical or regulatory standpoint. I didn't' see a requirement for it in the "Circular". ________________________________________________________________________________
From: "Bill Denton" <bdenton(at)bdenton.com>
Subject: Re: Avionics, ACU, etc
Date: Dec 08, 2005
My question was prompted by the necessity of an external HSI/CDI. I think I read somewhere that it is not required if the GPS unit itself provides an acceptable "on screen" CDI, but I'm not sure. However, I referred to the GNS 480 and the external HSI/CDI is required for IFR approval in a certified aircraft. Perhaps someone else has read something similar? -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: Re: Avionics, ACU, etc In a message dated 12/8/2005 4:04:27 P.M. Central Standard Time, bdenton(at)bdenton.com writes: Why would it not be legal? Good Afternoon Bill, Are we discussing an experimental or a normal category airplane? If you are installing an IFR approvable GPS in a normal category airplane, the installation must ether get a local approval or be in total compliance with an available STC. To my knowledge, Garmin does not have any STCs for the GNC 300XL. They have an approval which they received at the factory for one specific airplane and they provide a copy of that paperwork to use as data when you apply for your own FAA Approved IFR GPS Navigation Installation. If the only things you change are small details concerning where things are located, a "Follow On" approval is easy to get. The more you change, the more problematical is the approval. Eliminating an external CDI and resolver is a pretty big change! If you are making the installation in an experimental airplane, you would have to ask somebody other than me for a positive answer, but, as I see it, as long as you have complied with the intent of AC 20-138 and are willing to defend your interpretation at a hearing, if it ever becomes necessary, I would say you are good to go. If a GPS installation in an experimental airplane uses all of the annunciators and remote switches and CDI's that the manufacturer listed in his original certification, I would say that the hearing would be a no brainer. However, if you have made major changes in equipment being used and the placement of components from what the manufacturer suggests, I think you would have a lot more to explain at that hearing. Make any sense at all? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Peter Laurence" <PLaurence@the-beach.net>
Subject: Re: AeroElectric-List Digest: 60 Msgs - 12/07/05
Date: Dec 08, 2005
-----Original Message----- Is this something I really need from either a practical or regulatory standpoint. I didnt' see a requirement for it in the "Circular". Thanks and, regards, Lee Lee, The following is an excerpt from Part 91.205 Paragraph (b) pertains to VFR day. No requirement for a heated pitot. Peter RV9-A wings d) Instrument flight rules. For IFR flight, the following instruments and equipment are required: (1) Instruments and equipment specified in paragraph (b) of this section, and, for night flight, instruments and equipment specified in paragraph (c) of this section. (2) Two-way radio communications system and navigational equipment appropriate to the ground facilities to be used. (3) Gyroscopic rate-of-turn indicator, except on the following aircraft: (i) Airplanes with a third attitude instrument system usable through flight attitudes of 360 degrees of pitch and roll and installed in accordance with the instrument requirements prescribed in Sec. 121.305(j) of this chapter; and (ii) Rotorcraft with a third attitude instrument system usable through flight attitudes of 80 degrees of pitch and 120 degrees of roll and installed in accordance with Sec. 29.1303(g) of this chapter. (4) Slip-skid indicator. (5) Sensitive altimeter adjustable for barometric pressure. (6) A clock displaying hours, minutes, and seconds with a sweep-second pointer or digital presentation. (7) Generator or alternator of adequate capacity. (8) Gyroscopic pitch and bank indicator (artificial horizon). (9) Gyroscopic direction indicator (directional gyro or equivalent). ________________________________________________________________________________
From: "Bryan Hooks" <bryanhooks(at)comcast.net>
Subject: Dual Battery Single Alternator Justification
Date: Dec 08, 2005
>>I may be messing up this 'snip' deal - but I'll give it a shot ... G McNutt wrote: Re pitot heat after alternator failure - I would not cater for that item for the following reasons. Consider your planned operations, hard winter IFR at night, mostly low altitude summer IFR, on-top with approaches. Realistically about 5-20% of your total flying time IFR, probably! Then you will not be flight planning into forecast icing conditions but may encounter some icing from which you should climb/descend or 180 out, so maybe 5 minutes in icing? During those 5 minutes what are the chances of the alternator being off-line? >>Great point I had overlooked! I don't plan to be in icing conditions any longer than required to get out. Also when you loose your (single) alternator during IFR you should notify ATC and probably divert to the nearest suitable airport, the alternator going off-line may be the first indication of a larger problem. >>Also a good point - honestly, I don't know if I'm REQUIRED to tell ATC about the loss of an alternator or not - especially if I don't need it to power all my minimum required equipment. That's one I'll have to look into. >>As far as the dual batteries go - remember that being able to swap the batteries was only one of the advantages - not the driving factor. Having both batteries allows me to power my fancy ($$$) screens during start without worry of damage to them. I know I could simply turn them off during start, but I personally don't want to. George in Langley BC >>Thank you VERY much for taking the time to respond. Especially regarding the pitot heat and known icing bit. Can't believe I overlooked that. >> Bryan Hooks ________________________________________________________________________________
Date: Dec 08, 2005
From: Bob White <bob@bob-white.com>
Subject: Pitot tube question
I purchased a homebuilt with a heated pitot tube. It has a two pin connector, which looks like it's made from a white ceramic material, that is broken. Anyone have any suggestions for where I can find a replacement connector. I don't know what brand it is. Thanks, Bob W. -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
From: "Chris & Kellie Hand" <ckhand(at)earthlink.net>
Subject: Re: Lorance Air map 2000c connector plug
Date: Dec 08, 2005
Thanks Jim. Replying here to put answer to my question in the archives as Lowrance does not put this in the product manual and their web page for the 2000C is no help either. Have to do extensive cross referencing on the rest of their web site of pinouts with older products. Cable needed to connect the Lowrance Airmap 2000C gps to an autopilot (Trio in my case) is identified in Lowrance's answer pasted below: Thank you for your inquiry. The correct part is the NDC-2, #101-36. This can be ordered by contacting LEI at the number shown below. Thank you for choosing Lowrance. Lowrance Customer Service 12000 E. Skelly Dr. Tulsa, OK 74128 Customer Service: 1-800-324-1356 Lowrance website: <http://www.lowrance.com/> LEI: Parts & Accessories 1-800-324-0045 online at <http://www.lei-extras.com/> Chris Hand RV-6A, finishing stages ----- Original Message ----- From: "James H Nelson" <rv9jim(at)juno.com> Subject: Re: AeroElectric-List: Lorance Air map 2000c connector plug > > Chris, > I had the same problem with Lorance. The end of the discussion > was to use their computer hook up from the GPS (with the 12 volt auto > power plug). I am using the Air map 500 and I have to pull out the #2 > (signal) pin and the #5 (gnd). That way I can use it to drive my Digi > Trak... They are beginning to realize they need to put on their web site > how to use their GPS to drive something like an auto pilot. > > Jim Nelson > > ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 08, 2005
Subject: Pitot tube question
Can you post a picture of the tube and the connector somewhere? (the e-mail list software throws away any attachments you try to send directly to the members of the list). -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White Subject: AeroElectric-List: Pitot tube question I purchased a homebuilt with a heated pitot tube. It has a two pin connector, which looks like it's made from a white ceramic material, that is broken. Anyone have any suggestions for where I can find a replacement connector. I don't know what brand it is. Thanks, Bob W. -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
Date: Dec 08, 2005
From: Bob White <bob@bob-white.com>
Subject: Re: Pitot tube question
Sure after my next trip to the airport. Probably tomorrow. Bob W. "Craig Payne" wrote: > > Can you post a picture of the tube and the connector somewhere? (the e-mail > list software throws away any attachments you try to send directly to the > members of the list). > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Pitot tube question > > > I purchased a homebuilt with a heated pitot tube. It has a two pin > connector, which looks like it's made from a white ceramic material, that is > broken. Anyone have any suggestions for where I can find a replacement > connector. I don't know what brand it is. > > Thanks, > Bob W. > > -- > http://www.bob-white.com > N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) > Custom Cables for your rotary installation - > http://www.roblinphoto.com/shop/ > > > > > > > > -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
Date: Dec 08, 2005
From: John Huft <aflyer(at)lazy8.net>
Subject: Re: TMF cells (was...I'm Baaaaacccckkk!)
version=3.0.3 The Optima and the Bolder batteries share the same spiral construction, but where the Optima has (just guessing here) layers that are .1" thick, the Bolders are .005 thick. The layers are paper thin to the eye. This gives the Bolder batteries an internal impedance that is way lower than the Optima. Sorry I can't remember numbers, but that was about 1994 or so. So, they can deliver bursts of Amps (power) way more than other batteries, and take a re-charge equally fast. They demonstrated starting their Toyota pick up with a string of 6 C-cells. As lead-acid batteries, they would have been much better in portable tools than the ni-cads of the day. So, I guess they would have their applications. John Eric M. Jones wrote: > > nuckollsr(at)cox.net > > http://www.boldertmf.com/Product%20Brochure-Single%20Cell.pdf > > >>I'll renew my dialog with these folks and see if there >>are any opportunities for the OBAM aircraft community. >>Bob . . . > > > Bob, > > Now if I read this datasheet right--- > > The cells come (initially) in one expensive form (judged by the > construction). They are spiral construction. But let's look at numbers. > > Nominal Voltage 2V Okay, so let's build a battery with a string of six > of these-- > > Min Capacity 1.0 Ah/1 hour (this is a somewhat unusual way of specifying > the capacity). > > So if we series connect six of these we have a 12V (nominal) battery of 1 > Ah. It would weigh 6X 88.5 g or 531 g. If we wanted an 18 Ah battery we > would have to parallel 18 of these strings =9558 g (without connection > hardware weight). More than 21 pounds. > > Hmmmmm................... > > So what are these best for? They have high power density, but not high > energy density; which means that a smaller battery of these can crank a > larger engine. They would be expensive (I'll bet you dollars to donuts). > > See these guys for good info...... http://www.dcbattery.com/faq.html#1 > > I'm still looking at the Optima D-51 Yellowtop. (Spiral construction) > 41 Ah (c/20) 26 pounds. And I'll change it when the Xantrex XBM battery > meter tells me to. > > Regards, > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge MA 01550-2705 > (508) 764-2072 > > If the doors of perception were cleansed everything would appear to man as > it is, infinite. > --William Blake > > > > > > > > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Avionics, ACU, etc
Good Evening Bill, The original language (there was a revision in the fall of 2003 and I have not read it thoroughly. Things may have changed) in AC 20-138 said the CDI in the Panel Control Unit was not likely to meet the requirements of being in the line of sight, but did not say it could not be used. It is my contention that the CDI in the PCU could be used if someone wanted to press the point. To my knowledge, no one has attempted such an approval. In any case, nothing is legal for IFR flight unless some sort of approval has been obtained. My knowledge of the experimental certification process is even skinnier than my knowledge of the certificated world. I would say a very good case could be made for using the CDI in the panel, but I wouldn't submit it without doing some careful research and writing my reasoning in a supporting document. It certainly appears to me that the person building an experimental airplane is the person responsible for writing and approving the Airplane Flight Manual Supplement. If that supplement says you can use the PCU's CDI, I think that would suffice, but if anything happened, you would want data available to use when explaining your position at the hearing! If you copied a manufacturers suggested supplement, there should be no question at all, but if you deviate from their suggestions? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/8/2005 5:32:35 P.M. Central Standard Time, bdenton(at)bdenton.com writes: However, I referred to the GNS 480 and the external HSI/CDI is required for IFR approval in a certified aircraft. ________________________________________________________________________________
Date: Dec 09, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Z19 main & engine battery bus
> >The main and engine battery bus in Z19 are meant to be 6 inches from the >battery contactors. I know that 6" is not exactly written in stone but if I >wanted to bring the bus into the cabin would a fuseable link be acceptable? Depends on who's doing the "accepting." Industry practices and regulations would vigirously discourage it . . . but it's your airplane. Bob . . . ________________________________________________________________________________
Date: Dec 09, 2005
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: AeroElectric-List Digest: 43 Msgs - 12/08/05
AeroElectric-List Digest Server wrote: >Bob, > I see a LOT of ECM failures on Dodge full size vans for the past 20 >years. They insist on mounting the ECM on the firewall (engine compartment >side) My experience as a mechanic is that in autos and trucks, mounting the >ECM under the hood increases the failure rate by two orders of magnitude. >This is not manufacturer dependant. All installations of ECMs under the >hood prove to be problematic. Heat and vibration kill them. >Charlie > > I can vouch for that, Charlie. I have a Dodge Dakota. The ECM is on the inside of the right front wheel well. It started acting up and when it did the engine would just die cold. It would crank and run perfectly fine after it cooled down. While waiting for the dealership to get around to replacing it, I found that I could get to where I was going if I carried a bottle of water. A couple of times I had access to dry ice. The ECM was designed and temp rated for a Jeep Cherokee. They just slapped it into the Dakota without doing a heat analysis. From that experience, my rule of thumb now is that all essential electronics should either be hardened components or share the same environmental protections that the passengers enjoy. -- ,|"|"|, | ----===<{{(oQo)}}>===---- Dyke Delta | o| d |o www.ernest.isa-geek.org | ________________________________________________________________________________
Date: Dec 09, 2005
From: "Mark R. Supinski" <mark.supinski(at)gmail.com>
Subject: Re: Z19 main & engine battery bus
On 12/8/05, Greg@itmack wrote: > > > The main and engine battery bus in Z19 are meant to be 6 inches from the > battery contactors. I know that 6" is not exactly written in stone but if > I > wanted to bring the bus into the cabin would a fuseable link be > acceptable? > > Thanks > Greg RV8 About a month ago I was asking the exact same Z19 question. I wanted all the fuse blocks located together in the cabin & it was a bummer to think of having two of them on the engine side of the firewall. I got over it & moved them. Having done so, I have no regrets. They are right next to the contactors and the batteries. Instead of having to run fat wires to them in the cabin, I'm running small wires to the various components served by them. So.. my opinion is that best-practices are best-practices. They got that way because somebody(s) learned a lesson somewhere. Mark ________________________________________________________________________________
Subject: Glass Cockpit Options
Date: Dec 09, 2005
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some reason I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing that some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 ________________________________________________________________________________
Date: Dec 09, 2005
From: "Dave Morris \"BigD\"" <BigD(at)DaveMorris.com>
Subject: Re: Z19 main & engine battery bus
Now see, I did the opposite, and put the battery in the (much cooler) cabin along with the contactor and fuse blocks. The penalty of a pair of fat wires running a few feet is worth it in my opinion in battery temperature exposure and ease of fuse and battery access. Dave Morris At 09:36 AM 12/9/2005, you wrote: > > >About a month ago I was asking the exact same Z19 question. I wanted all >the fuse blocks located together in the cabin & it was a bummer to think of >having two of them on the engine side of the firewall. > >I got over it & moved them. Having done so, I have no regrets. They are >right next to the contactors and the batteries. Instead of having to run >fat wires to them in the cabin, I'm running small wires to the various >components served by them. > >So.. my opinion is that best-practices are best-practices. They got that >way because somebody(s) learned a lesson somewhere. > >Mark > > ________________________________________________________________________________
Date: Dec 09, 2005
From: Lee Logan <leeloganster(at)gmail.com>
Subject: Re: AeroElectric-List Digest: 60 Msgs - 12/07/05
Thanks a lot "Old Bob" and Peter. Just the answer I was looking for on the heated pitot question. I feel sure I will have sufficient "load budget" for it, but the discussion has been useful in illuminating this interesting issue. Around here, at least, it will not be on very often! ________________________________________________________________________________
Date: Dec 09, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: ATO/ATC Circuit Breakers
> >So after looking at the LED ATO fuses from a previous post, I ended up >also seeing >these fuse/circuit breakers-- ie, normal ATO/ATC fuse dimensions, but manually >reseting circuit breakers. > >I saw them here: http://order.waytekwire.com/IMAGES/M37/catalog/218_069.PDF >(About 1/2 way down on the right, stock number 46791 for a 5 amp version). > >They are a little sparse on details other than "Conforms to SAE spec J553 and >J1284." and they are for up to 28V DC operation. > >I searched the list but didn't find anything... anyone think about these >or know of >reasons not to use them? If 99.99% of all fuses and breakers installed in all vehicles run the lifetime of the vehicle and never trip, what's the return on investment FOR using them? Bob . . . ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
Let me take a contrary stand from the opinions I'm sure you're going to receive. Why is the glass panel SR-22 40 percent more expensive to insure than the equivalent new steam gage C-182? Do the insurance companies know something we don't? Glass panels are fantastic, hypnotic, and unless done right, deadly. We've come to be very familiar with the failure modes of our steam gage basic 6 pack. It's has evolved into a very sophisticated instrument group that brings the information we need to safely fly IFR to the front of our eyes. It does this from several disparate sources of data, vacuum/electric gyros, static pitot sources, all presented in a manner such that if there is a failure in any system, it's readily noted. The major Achilles heal of a glass panel is it's AHRS (attitude heading reference system). The low end non certified systems (GRT, Dynon and others) have a home grown non-certified AHRS, some even require a valid GPS signal for attitude stabilization. These things have very weird and strange failure modes. That glass panel display is very hypnotic and I'm sorry to say, a few of us are going to fly that pretty horizon right into the ground with a malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow AHRS (certified, $7,000 price tag), just got flagged for VFR only because of some strange software errors. There's a reason why Part 121 (Airlines) airplanes with glass panels are required to have 2 independent systems with an automatic comparator that flags any discrepancy, and a 3rd tie breaker attitude instrument. So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only airplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul Subject: AeroElectric-List: Glass Cockpit Options After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some reason I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing that some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
Good Morning Bruce, Mind If I use your message to make a pitch for my thoughts on OBAM IFR flight? I think the glass cockpit fed from solid state attitude sensors is the wave of the future and it is what I hope to have in my airplane. I even have hope that there will eventually be some sort of glass solid state attitude based turn indicator that will be as reliable and economical as my favorite IFR instrument, the old fashioned Turn and Bank. By that I DO NOT mean a Turn Coordinator! If anyone wants to go modern and have an all glass cockpit, I would urge that they first spend the time and money it takes to learn how to fly IFR the way it was done before attitude instruments took over. While attitude instruments have been available from almost the same time as T&Bs were invented, they were not ubiquitous until WWII. Prior to that time, IFR pilots learned to fly using Needle Ball and Airspeed. We have all heard about the rules of primacy in flight training. Why not go back to starting IFR students out on Needle Ball and Airspeed, then transition the student to glass? The needle turn indicator is the most reliable mechanical instrument we have. It will not tumble, it is light and, it is relatively inexpensive. A very simple basic "save the day" IFR panel can consist of left to right, one airspeed indicator, one T&B and one altimeter. Given those three instruments placed close together and in the pilots normal range of view, a properly trained pilot can get any airplane from a Boeing 747 to a Piper Cub safely under control after the failure of any other sort of instrument presentation. It takes about twenty hours of concentrated training to really get good using Needle Ball and Airspeed, but once it is learned and thoroughly practiced , the skill is never lost. My vote is to build that OBAM airplane with all the gee whiz stuff anyone could want, but stick to that little lifeboat three gauge panel for the time when all else fails. The T&B is much more reliable than any except electronic instruments and vastly cheaper than any attitude indicator ever built! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/9/2005 11:34:33 A.M. Central Standard Time, Bruce(at)glasair.org writes: So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only airplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce ________________________________________________________________________________
From: "Alan K. Adamson" <aadamson(at)highrf.com>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
I have to chime in on this one point... That being the glass of the SR22 being more expensive to insure than a new C182. That couldn't be more wrong. I should know, I have a new C182. In fact, the Glass version of the C182 (G1000 version, which I own), is NO more expensive to insure than the Steam gauge version of the C182 (which I doubt they are even making many off). The issue with the SR22 has nothing to do with the Glass and everything to do with the "little handle above the center console" - That being the Ballistic Recovery Parachute. It's just too easy to pull the handle instead of trying to Aviate, Navigate, Communicate. And if you do, it just cost you a $500K airplane as they haven't had much success repairing them after chute pulls. Sorry for the off topic content, but I'm a huge fan of Glass in the cockpit, I believe it provides a much safer environment than not having it. There have been three huge advancements in Aviation in my lifetime (yep, I'll date my self - on the young side). GPS, GLASS and Semi-Realtime In cockpit weather. All of the above is exactly why the Lancair Legacy that I'm building will have a Chelton EFIS and XM weather. But then again, this is just my nickel. If you like, AOPA did a safety study of exactly this topic and it discussed the SR22 phenomena as well as the expected costs. Bottom line the reason insurance in the NEW Glass (or Steam) C182 is more expensive.... It's the $300K hull value Alan -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bruce Gray Subject: RE: AeroElectric-List: Glass Cockpit Options --> Let me take a contrary stand from the opinions I'm sure you're going to receive. Why is the glass panel SR-22 40 percent more expensive to insure than the equivalent new steam gage C-182? Do the insurance companies know something we don't? Glass panels are fantastic, hypnotic, and unless done right, deadly. We've come to be very familiar with the failure modes of our steam gage basic 6 pack. It's has evolved into a very sophisticated instrument group that brings the information we need to safely fly IFR to the front of our eyes. It does this from several disparate sources of data, vacuum/electric gyros, static pitot sources, all presented in a manner such that if there is a failure in any system, it's readily noted. The major Achilles heal of a glass panel is it's AHRS (attitude heading reference system). The low end non certified systems (GRT, Dynon and others) have a home grown non-certified AHRS, some even require a valid GPS signal for attitude stabilization. These things have very weird and strange failure modes. That glass panel display is very hypnotic and I'm sorry to say, a few of us are going to fly that pretty horizon right into the ground with a malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow AHRS (certified, $7,000 price tag), just got flagged for VFR only because of some strange software errors. There's a reason why Part 121 (Airlines) airplanes with glass panels are required to have 2 independent systems with an automatic comparator that flags any discrepancy, and a 3rd tie breaker attitude instrument. So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only airplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul Subject: AeroElectric-List: Glass Cockpit Options After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some reason I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing that some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 ________________________________________________________________________________
Date: Dec 09, 2005
From: "Dave Morris \"BigD\"" <BigD(at)DaveMorris.com>
Subject: Re: Glass Cockpit Options
You can get the T&B information from a GPS and a cheap $25 slip indicator from Wicks, and you can get the AS and ALT information from a Rocky Mountain MicroEncoder. I'm building a cheap "glass cockpit" by feeding those three instruments into a computer and then displaying the information on an LCD display. If the computer craps out, I can always look at the source instruments. http://www.MyGlassCockpit.com However, I do not intend to use this for IFR flight, so my requirements are much lower. Regards, Dave Morris At 12:01 PM 12/9/2005, you wrote: > > >Good Morning Bruce, > >Mind If I use your message to make a pitch for my thoughts on OBAM IFR >flight? > >I think the glass cockpit fed from solid state attitude sensors is the wave >of the future and it is what I hope to have in my airplane. I even >have hope >that there will eventually be some sort of glass solid state attitude based >turn indicator that will be as reliable and economical as my favorite IFR >instrument, the old fashioned Turn and Bank. By that I DO NOT mean a Turn >Coordinator! > >If anyone wants to go modern and have an all glass cockpit, I would urge >that they first spend the time and money it takes to learn how to fly IFR >the >way it was done before attitude instruments took over. While attitude >instruments have been available from almost the same time as T&Bs >were invented, they >were not ubiquitous until WWII. Prior to that time, IFR pilots learned to >fly using Needle Ball and Airspeed. > >We have all heard about the rules of primacy in flight training. Why not go >back to starting IFR students out on Needle Ball and Airspeed, then >transition the student to glass? > >The needle turn indicator is the most reliable mechanical instrument we >have. It will not tumble, it is light and, it is relatively inexpensive. > >A very simple basic "save the day" IFR panel can consist of left to right, >one airspeed indicator, one T&B and one altimeter. > >Given those three instruments placed close together and in the pilots normal >range of view, a properly trained pilot can get any airplane from a Boeing >747 to a Piper Cub safely under control after the failure of any >other sort of >instrument presentation. > >It takes about twenty hours of concentrated training to really get good >using Needle Ball and Airspeed, but once it is learned and thoroughly >practiced , >the skill is never lost. > >My vote is to build that OBAM airplane with all the gee whiz stuff anyone >could want, but stick to that little lifeboat three gauge panel for the time >when all else fails. > >The T&B is much more reliable than any except electronic instruments and >vastly cheaper than any attitude indicator ever built! > >Happy Skies, > >Old Bob >AKA >Bob Siegfried >Ancient Aviator >Stearman N3977A >Brookeridge Air Park LL22 >Downers Grove, IL 60516 >630 985-8503 > > >In a message dated 12/9/2005 11:34:33 A.M. Central Standard Time, >Bruce(at)glasair.org writes: > >So, my advice is, that unless you want to spend some big bucks for a >certified redundant system, or want a VFR only airplane, to stay away from >glass panels, at least for now. They are just not mature enough for me to >hang my life on. > >Bruce > > ________________________________________________________________________________
Date: Dec 09, 2005
From: Paul Folbrecht <pfolbrecht(at)starkinvestments.com>
Subject: Re: Glass Cockpit Options
>The major Achilles heal of a glass panel is it's AHRS (attitude heading >reference system). The low end non certified systems (GRT, Dynon and others) >have a home grown non-certified AHRS, some even require a valid GPS signal >for attitude stabilization. These things have very weird and strange failure > > You really can't group the various experimental AHRS's together so nonchalantly. The GRT system does use a separate magnetometer and is not GPS-dependent and that is the reason they've been the front-runner for me for some time now. They also take safety very seriously and have some people with pretty impressive credentials designing their stuff, including certified (Boeing) sytems. (Do you put THAT much stock in FAA certification?) Any system needs proper backup. What the glass EFIS is a replacement for, as I see it, is the vacuum system and the instruments it drives - not the whole panel. Of course you need to consider failure and have backup. There is no way that a GRT system is less-reliable in terms of MTBF than any vacuum system out there, certainly not the dry ones most use. Backup for me will be an electric AI (on an e-bus, dual-alt system) and mechanical ASI and alt. And, besides that, an autopilot that can keep wings-level at the least. The goal (requirement) for me is that if the EFIS goes dark in the clouds I won't wet myself. This is cheap and effective backup and if you can't fly IFR with just those three instruments, in a pinch, you certainly shouldn't be flying IFR at all. :-} Agreed? >modes. That glass panel display is very hypnotic and I'm sorry to say, a few >of us are going to fly that pretty horizon right into the ground with a >malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow >AHRS (certified, $7,000 price tag), just got flagged for VFR only because of >some strange software errors. > >There's a reason why Part 121 (Airlines) airplanes with glass panels are >required to have 2 independent systems with an automatic comparator that >flags any discrepancy, and a 3rd tie breaker attitude instrument. > >So, my advice is, that unless you want to spend some big bucks for a >certified redundant system, or want a VFR only airplane, to stay away from >glass panels, at least for now. They are just not mature enough for me to >hang my life on. > >Bruce >www.glasair.org > > >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, >Paul >To: aeroelectric-list(at)matronics.com >Subject: AeroElectric-List: Glass Cockpit Options > > > > >After months of avionics dreaming it's time to make the hard decisions >regarding the panel of my RV-8A QB. I understand the factors to be >considered in flying an RV IMC, but want to have the capability to do so >if for some reason I end up there - or decide it's a good idea. I'm a >7000+ hour former Navy jet guy so instrument training / experience isn't >a limiting factor. And although $ is a consideration, it isn't the >driver. And I plan to wire it myself. > > >Two designs are in contention. The first is a dual GRT EFIS / Engine >Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I >will also have a panel-mounted Gamin 396. > > >The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A >and the SL30. > > >I will have the Gertz heated pitot tube and the Advance Sport AOA, >TruTrak ADI pilot for autopilot / attitude backup, and standard >altimeter, airspeed and VSI backup gages. > > >So the question for this august group (realizing that some of you may >have very biased opinions): What has been the experience - good and bad >- of the GRT and Dynon products (I realize I have to use the small >screen Dynon experience base)? For those with biased opinions about >"their" product, what do you like? What would you change? > > >Thanks, > >Paul Valovich > >Booger > >Ridgecrest, CA > >661-400-3640 > > > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Odyssey in engine cmptmt
Date: Dec 09, 2005
Any strong views on having the battery the engine side of the firewall. It must get quite hot. Clearly the advantage of short cable runs is considerable. Comments? Steve. ________________________________________________________________________________
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
From: "Matt Prather" <mprather(at)spro.net>
Hi Old Bob, Having only recently done much IFR training, I'd like to add support to what you are saying. In practicing partial panel (vacuum failure - no AI, no DG), I find that I actually control the airplane at least as precisely. That's probably an indication that my use of the AI and DG is not as good as it could be. When the vacuum failure is 'fixed' I find the now-functioning instruments to be slightly distracting.. I also can think of two enhancements which would improve the safety of glass panels. The first is something which cross-checks the data coming from the AHRS from that of a(n independent) turn and bank system. Digitizing the T&B should be cheap. If the T&B says the ball is centered, and that the plane isn't turning, while the AHRS says you're banked, the EFIS should disable the AI output. The hard part of partial panel is figuring out which instrument is lying to you. If the AI information is taken away from you when it becomes unreliable, the situation is easy to fly. And the other item (which has been discussed at length in the past) is the use of the T&B to drive a wing leveler. Then the only remaining problem is to avoid CFIT. Regards, Matt- VE N34RD, C150 N714BK, C182 N4838D > > > Good Morning Bruce, > > Mind If I use your message to make a pitch for my thoughts on OBAM IFR > flight? > > I think the glass cockpit fed from solid state attitude sensors is the > wave of the future and it is what I hope to have in my airplane. I > even have hope that there will eventually be some sort of glass solid > state attitude based turn indicator that will be as reliable and > economical as my favorite IFR instrument, the old fashioned Turn and > Bank. By that I DO NOT mean a Turn Coordinator! > > If anyone wants to go modern and have an all glass cockpit, I would urge > that they first spend the time and money it takes to learn how to fly > IFR the way it was done before attitude instruments took over. While > attitude instruments have been available from almost the same time as > T&Bs were invented, they were not ubiquitous until WWII. Prior to > that time, IFR pilots learned to fly using Needle Ball and Airspeed. > > We have all heard about the rules of primacy in flight training. Why > not go back to starting IFR students out on Needle Ball and Airspeed, > then transition the student to glass? > > The needle turn indicator is the most reliable mechanical instrument we > have. It will not tumble, it is light and, it is relatively > inexpensive. > > A very simple basic "save the day" IFR panel can consist of left to > right, one airspeed indicator, one T&B and one altimeter. > > Given those three instruments placed close together and in the pilots > normal range of view, a properly trained pilot can get any airplane > from a Boeing 747 to a Piper Cub safely under control after the > failure of any other sort of instrument presentation. > > It takes about twenty hours of concentrated training to really get good > using Needle Ball and Airspeed, but once it is learned and thoroughly > practiced , the skill is never lost. > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
Good Afternoon Dave, Are you sure you can get true and full T&B information from a GPS device? Do you have a particular model GPS to which you are referring? All that I am aware of merely advise you that you have a ground track that is turning in the horizontal plane. It would be my opinion that such information is not as good as the information provided by a T&B if you are trying to recover from a grave yard spiral. I do hope that new electronic instrumentation is developed that will give us the back up we can get from a mechanical turn needle, but I have not yet seen such a device. Don't get me wrong. I have practiced under the hood using both the Garmin 196 and the 296. It is better than nothing, but still a lot more expensive than a T&B. I also find the T&B much easier to use, but then again, I have a lot of experience flying partial panel! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/9/2005 12:47:10 P.M. Central Standard Time, BigD(at)DaveMorris.com writes: You can get the T&B information from a GPS and a cheap $25 slip indicator from Wicks, and you can get the AS and ALT information from a Rocky Mountain MicroEncoder. I'm building a cheap "glass cockpit" by feeding those three instruments into a computer and then displaying the information on an LCD display. If the computer craps out, I can always look at the source instruments. ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
It's not the dark glass panel failure that's going to kill you, it's going to be that little software bug that testing didn't find that tells you you're nose high on the GS after passing the OM. So you drop your nose and 'THUD'. What you going to do when your gee wiz panel tells you you're in a left turn and your T&B says, nope we're in a right turn. Which one is right? Sorry, until they get dual redundant, self crosschecking circuitry the industry isn't there yet, for me anyway. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Paul Folbrecht Subject: Re: AeroElectric-List: Glass Cockpit Options >The major Achilles heal of a glass panel is it's AHRS (attitude heading >reference system). The low end non certified systems (GRT, Dynon and others) >have a home grown non-certified AHRS, some even require a valid GPS signal >for attitude stabilization. These things have very weird and strange failure > > You really can't group the various experimental AHRS's together so nonchalantly. The GRT system does use a separate magnetometer and is not GPS-dependent and that is the reason they've been the front-runner for me for some time now. They also take safety very seriously and have some people with pretty impressive credentials designing their stuff, including certified (Boeing) sytems. (Do you put THAT much stock in FAA certification?) Any system needs proper backup. What the glass EFIS is a replacement for, as I see it, is the vacuum system and the instruments it drives - not the whole panel. Of course you need to consider failure and have backup. There is no way that a GRT system is less-reliable in terms of MTBF than any vacuum system out there, certainly not the dry ones most use. Backup for me will be an electric AI (on an e-bus, dual-alt system) and mechanical ASI and alt. And, besides that, an autopilot that can keep wings-level at the least. The goal (requirement) for me is that if the EFIS goes dark in the clouds I won't wet myself. This is cheap and effective backup and if you can't fly IFR with just those three instruments, in a pinch, you certainly shouldn't be flying IFR at all. :-} Agreed? >modes. That glass panel display is very hypnotic and I'm sorry to say, a few >of us are going to fly that pretty horizon right into the ground with a >malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow >AHRS (certified, $7,000 price tag), just got flagged for VFR only because of >some strange software errors. > >There's a reason why Part 121 (Airlines) airplanes with glass panels are >required to have 2 independent systems with an automatic comparator that >flags any discrepancy, and a 3rd tie breaker attitude instrument. > >So, my advice is, that unless you want to spend some big bucks for a >certified redundant system, or want a VFR only airplane, to stay away from >glass panels, at least for now. They are just not mature enough for me to >hang my life on. > >Bruce >www.glasair.org > > >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, >Paul >To: aeroelectric-list(at)matronics.com >Subject: AeroElectric-List: Glass Cockpit Options > > > > >After months of avionics dreaming it's time to make the hard decisions >regarding the panel of my RV-8A QB. I understand the factors to be >considered in flying an RV IMC, but want to have the capability to do so >if for some reason I end up there - or decide it's a good idea. I'm a >7000+ hour former Navy jet guy so instrument training / experience isn't >a limiting factor. And although $ is a consideration, it isn't the >driver. And I plan to wire it myself. > > >Two designs are in contention. The first is a dual GRT EFIS / Engine >Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I >will also have a panel-mounted Gamin 396. > > >The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A >and the SL30. > > >I will have the Gertz heated pitot tube and the Advance Sport AOA, >TruTrak ADI pilot for autopilot / attitude backup, and standard >altimeter, airspeed and VSI backup gages. > > >So the question for this august group (realizing that some of you may >have very biased opinions): What has been the experience - good and bad >- of the GRT and Dynon products (I realize I have to use the small >screen Dynon experience base)? For those with biased opinions about >"their" product, what do you like? What would you change? > > >Thanks, > >Paul Valovich > >Booger > >Ridgecrest, CA > >661-400-3640 > > > > ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: Glass Cockpit Options
Date: Dec 09, 2005
i think the grt ahrs might even be the one used by chelton in one of their 'certified' systems? -------------- Original message -------------- From: Paul Folbrecht <pfolbrecht(at)starkinvestments.com> > > > > >The major Achilles heal of a glass panel is it's AHRS (attitude heading > >reference system). The low end non certified systems (GRT, Dynon and others) > >have a home grown non-certified AHRS, some even require a valid GPS signal > >for attitude stabilization. These things have very weird and strange failure > > > > > > You really can't group the various experimental AHRS's together so > nonchalantly. The GRT system does use a separate magnetometer and is > not GPS-dependent and that is the reason they've been the front-runner > for me for some time now. They also take safety very seriously and have > some people with pretty impressive credentials designing their stuff, > including certified (Boeing) sytems. (Do you put THAT much stock in FAA > certification?) > > Any system needs proper backup. What the glass EFIS is a replacement > for, as I see it, is the vacuum system and the instruments it drives - > not the whole panel. Of course you need to consider failure and have > backup. There is no way that a GRT system is less-reliable in terms of > MTBF than any vacuum system out there, certainly not the dry ones most use. > > Backup for me will be an electric AI (on an e-bus, dual-alt system) and > mechanical ASI and alt. And, besides that, an autopilot that can keep > wings-level at the least. The goal (requirement) for me is that if the > EFIS goes dark in the clouds I won't wet myself. This is cheap and > effective backup and if you can't fly IFR with just those three > instruments, in a pinch, you certainly shouldn't be flying IFR at all. > :-} Agreed? > > > >modes. That glass panel display is very hypnotic and I'm sorry to say, a few > >of us are going to fly that pretty horizon right into the ground with a > >malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow > >AHRS (certified, $7,000 price tag), just got flagged for VFR only because of > >some strange software errors. > > > >There's a reason why Part 121 (Airlines) airplanes with glass panels are > >required to have 2 independent systems with an automatic comparator that > >flags any discrepancy, and a 3rd tie breaker attitude instrument. > > > >So, my advice is, that unless you want to spend some big bucks for a > >certified redundant system, or want a VFR only airplane, to stay away from > >glass panels, at least for now. They are just not mature enough for me to > >hang my life on. > > > >Bruce > >www.glasair.org > > > > > >-----Original Message----- > >From: owner-aeroelectric-list-server(at)matronics.com > >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, > >Paul > >To: aeroelectric-list(at)matronics.com > >Subject: AeroElectric-List: Glass Cockpit Options > > > > > > > > > >After months of avionics dreaming it's time to make the hard decisions > >regarding the panel of my RV-8A QB. I understand the factors to be > >considered in flying an RV IMC, but want to have the capability to do so > >if for some reason I end up there - or decide it's a good idea. I'm a > >7000+ hour former Navy jet guy so instrument training / experience isn't > >a limiting factor. And although $ is a consideration, it isn't the > >driver. And I plan to wire it myself. > > > > > >Two designs are in contention. The first is a dual GRT EFIS / Engine > >Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I > >will also have a panel-mounted Gamin 396. > > > > > >The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A > >and the SL30. > > > > > >I will have the Gertz heated pitot tube and the Advance Sport AOA, > >TruTrak ADI pilot for autopilot / attitude backup, and standard > >altimeter, airspeed and VSI backup gages. > > > > > >So the question for this august group (realizing that some of you may > >have very biased opinions): What has been the experience - good and bad > >- of the GRT and Dynon products (I realize I have to use the small > >screen Dynon experience base)? For those with biased opinions about > >"their" product, what do you like? What would you change? > > > > > >Thanks, > > > >Paul Valovich > > > >Booger > > > >Ridgecrest, CA > > > >661-400-3640 > > > > > > > > > > > > > > i think the grt ahrs might even be the one used by chelton in one of their 'certified' systems? -------------- Original message -------------- From: Paul Folbrecht pfolbrecht(at)starkinvestments.com -- AeroElectric-List message posted by: Paul Folbrecht The major Achilles heal of a glass panel is it's AHRS (attitude heading reference system). The low end non certified systems (GRT, Dynon and others) have a home grown non-certified AHRS, some even require a valid GPS signal for attitude stabilization. These things have very weird and strange failure You really can't group the various experimental AHRS's together so nonchalantly. The GRT system does use a separate magnetometer and is not GPS-dependent and that is the reason they've been the front-runner for me for some time now. They also take safety very seriously and have some people with pretty impressive credentials designing their stuff, including certified (Boeing) sytems. (Do you put THAT much stock in FAA certification?) Any system needs proper backup. What the glass EFIS is a replacement for, as I see it, is the vacuum system and the instruments it drives - not the whole panel. Of course you need to consider failure and have backup. There is no way that a GRT system is less-reliable in terms of MTBF than any vacuum system out there, certainly not the dry ones most use. Backup for me will be an electric AI (on an e-bus, dual-alt system) and mechanical ASI and alt. And, besides that, an autopilot that can keep wings-level at the least. The goal (requirement) for me is that if the EFIS goes dark in the clouds I won't wet myself. This is cheap and effective bac kup and if you can't fly IFR with just those three instruments, in a pinch, you certainly shouldn't be flying IFR at all. :-} Agreed? modes. That glass panel display is very hypnotic and I'm sorry to say, a few of us are going to fly that pretty horizon right into the ground with a malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow AHRS (certified, $7,000 price tag), just got flagged for VFR only because of some strange software errors. There's a reason why Part 121 (Airlines) airplanes with glass panels are required to have 2 independent systems with an automatic comparator that flags any discrepancy, and a 3rd tie breaker attitude instrument. So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only a irplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Glass Cockpit Options -- AeroElectric-List message posted by: "Valovich, Paul" After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some rea son I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing th at some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 tive Gifts provided
________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
Both Chelton and GRT use the Crossbow AHRS that was prohibited from IFR use until a fix could be found it's sporadic errors. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of lucky Subject: Re: AeroElectric-List: Glass Cockpit Options i think the grt ahrs might even be the one used by chelton in one of their 'certified' systems? -------------- Original message -------------- From: Paul Folbrecht <pfolbrecht(at)starkinvestments.com> > > > > >The major Achilles heal of a glass panel is it's AHRS (attitude heading > >reference system). The low end non certified systems (GRT, Dynon and others) > >have a home grown non-certified AHRS, some even require a valid GPS signal > >for attitude stabilization. These things have very weird and strange failure > > > > > > You really can't group the various experimental AHRS's together so > nonchalantly. The GRT system does use a separate magnetometer and is > not GPS-dependent and that is the reason they've been the front-runner > for me for some time now. They also take safety very seriously and have > some people with pretty impressive credentials designing their stuff, > including certified (Boeing) sytems. (Do you put THAT much stock in FAA > certification?) > > Any system needs proper backup. What the glass EFIS is a replacement > for, as I see it, is the vacuum system and the instruments it drives - > not the whole panel. Of course you need to consider failure and have > backup. There is no way that a GRT system is less-reliable in terms of > MTBF than any vacuum system out there, certainly not the dry ones most use. > > Backup for me will be an electric AI (on an e-bus, dual-alt system) and > mechanical ASI and alt. And, besides that, an autopilot that can keep > wings-level at the least. The goal (requirement) for me is that if the > EFIS goes dark in the clouds I won't wet myself. This is cheap and > effective backup and if you can't fly IFR with just those three > instruments, in a pinch, you certainly shouldn't be flying IFR at all. > :-} Agreed? > > > >modes. That glass panel display is very hypnotic and I'm sorry to say, a few > >of us are going to fly that pretty horizon right into the ground with a > >malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow > >AHRS (certified, $7,000 price tag), just got flagged for VFR only because of > >some strange software errors. > > > >There's a reason why Part 121 (Airlines) airplanes with glass panels are > >required to have 2 independent systems with an automatic comparator that > >flags any discrepancy, and a 3rd tie breaker attitude instrument. > > > >So, my advice is, that unless you want to spend some big bucks for a > >certified redundant system, or want a VFR only airplane, to stay away from > >glass panels, at least for now. They are just not mature enough for me to > >hang my life on. > > > >Bruce > >www.glasair.org > > > > > >-----Original Message----- > >From: owner-aeroelectric-list-server(at)matronics.com > >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, > >Paul > >To: aeroelectric-list(at)matronics.com > >Subject: AeroElectric-List: Glass Cockpit Options > > > > > > > > > >After months of avionics dreaming it's time to make the hard decisions > >regarding the panel of my RV-8A QB. I understand the factors to be > >considered in flying an RV IMC, but want to have the capability to do so > >if for some reason I end up there - or decide it's a good idea. I'm a > >7000+ hour former Navy jet guy so instrument training / experience isn't > >a limiting factor. And although $ is a consideration, it isn't the > >driver. And I plan to wire it myself. > > > > > >Two designs are in contention. The first is a dual GRT EFIS / Engine > >Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I > >will also have a panel-mounted Gamin 396. > > > > > >The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A > >and the SL30. > > > > > >I will have the Gertz heated pitot tube and the Advance Sport AOA, > >TruTrak ADI pilot for autopilot / attitude backup, and standard > >altimeter, airspeed and VSI backup gages. > > > > > >So the question for this august group (realizing that some of you may > >have very biased opinions): What has been the experience - good and bad > >- of the GRT and Dynon products (I realize I have to use the small > >screen Dynon experience base)? For those with biased opinions about > >"their" product, what do you like? What would you change? > > > > > >Thanks, > > > >Paul Valovich > > > >Booger > > > >Ridgecrest, CA > > > >661-400-3640 > > > > > > > > > > > > > > i think the grt ahrs might even be the one used by chelton in one of their 'certified' systems? -------------- Original message -------------- From: Paul Folbrecht pfolbrecht(at)starkinvestments.com -- AeroElectric-List message posted by: Paul Folbrecht The major Achilles heal of a glass panel is it's AHRS (attitude heading reference system). The low end non certified systems (GRT, Dynon and others) have a home grown non-certified AHRS, some even require a valid GPS signal for attitude stabilization. These things have very weird and strange failure You really can't group the various experimental AHRS's together so nonchalantly. The GRT system does use a separate magnetometer and is not GPS-dependent and that is the reason they've been the front-runner for me for some time now. They also take safety very seriously and have some people with pretty impressive credentials designing their stuff, including certified (Boeing) sytems. (Do you put THAT much stock in FAA certification?) Any system needs proper backup. What the glass EFIS is a replacement for, as I see it, is the vacuum system and the instruments it drives - not the whole panel. Of course you need to consider failure and have backup. There is no way that a GRT system is less-reliable in terms of MTBF than any vacuum system out there, certainly not the dry ones most use. Backup for me will be an electric AI (on an e-bus, dual-alt system) and mechanical ASI and alt. And, besides that, an autopilot that can keep wings-level at the least. The goal (requirement) for me is that if the EFIS goes dark in the clouds I won't wet myself. This is cheap and effective bac kup and if you can't fly IFR with just those three instruments, in a pinch, you certainly shouldn't be flying IFR at all. :-} Agreed? modes. That glass panel display is very hypnotic and I'm sorry to say, a few of us are going to fly that pretty horizon right into the ground with a malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow AHRS (certified, $7,000 price tag), just got flagged for VFR only because of some strange software errors. There's a reason why Part 121 (Airlines) airplanes with glass panels are required to have 2 independent systems with an automatic comparator that flags any discrepancy, and a 3rd tie breaker attitude instrument. So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only a irplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Glass Cockpit Options -- AeroElectric-List message posted by: "Valovich, Paul" After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some rea son I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing th at some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 tive Gifts provided
________________________________________________________________________________
Date: Dec 09, 2005
From: "Mark R. Supinski" <mark.supinski(at)gmail.com>
Subject: Re: Z19 main & engine battery bus
On 12/9/05, Dave Morris BigD wrote: > > BigD(at)DaveMorris.com> > > Now see, I did the opposite, and put the battery in the (much cooler) > cabin > along with the contactor and fuse blocks. The penalty of a pair of fat > wires running a few feet is worth it in my opinion in battery temperature > exposure and ease of fuse and battery access. > > Dave Morris In my case, I was able to locate the batteries on the "cool" side of the engine. Since I have a water-cooled rotary, I have the luxury of a firewall-forward side which does not get cooked equally by the engine -- the port side gets cooked, the starboard side does not. Better still, the cooling design on mine brings ram-air independently to the radiators below the engine, the VAM muffler, and directly to the batteries to keep them well-chilled. So, your point above is well taken -- my install is not typical wrt the heat from a more-typical air cooled aviation engine install. Mark ________________________________________________________________________________
Date: Dec 09, 2005
From: Paul Folbrecht <pfolbrecht(at)starkinvestments.com>
Subject: Re: Glass Cockpit Options
I realized after my last post that I'd largely failed to respond to your main point (that it's erroneous data, not outright failure, that'll kill ya). Sorry bout that. :-} That's why there's an electric AI - for a cross-check. Then again, you really do need 3 sources, one for a tie-breaker. I'll keep thinking about that. But, at the least, if something looks seriously whacked on approach I can go missed and climb out on the guages. Bruce Gray wrote: > >It's not the dark glass panel failure that's going to kill you, it's going >to be that little software bug that testing didn't find that tells you >you're nose high on the GS after passing the OM. So you drop your nose and >'THUD'. What you going to do when your gee wiz panel tells you you're in a >left turn and your T&B says, nope we're in a right turn. Which one is right? > >Sorry, until they get dual redundant, self crosschecking circuitry the >industry isn't there yet, for me anyway. > >Bruce >www.glasair.org > > > > > ________________________________________________________________________________
Date: Dec 09, 2005
From: AI Nut <ainut(at)hiwaay.net>
Subject: Re: Glass Cockpit Options
Paul, do you have any interest in 'rolling your own?' David M. Valovich, Paul wrote: > >After months of avionics dreaming it's time to make the hard decisions >regarding the panel of my RV-8A QB. I understand the factors to be >considered in flying an RV IMC, but want to have the capability to do so >if for some reason I end up there - or decide it's a good idea. I'm a >7000+ hour former Navy jet guy so instrument training / experience isn't >a limiting factor. And although $ is a consideration, it isn't the >driver. And I plan to wire it myself. > > >Two designs are in contention. The first is a dual GRT EFIS / Engine >Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I >will also have a panel-mounted Gamin 396. > > >The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A >and the SL30. > > >I will have the Gertz heated pitot tube and the Advance Sport AOA, >TruTrak ADI pilot for autopilot / attitude backup, and standard >altimeter, airspeed and VSI backup gages. > > >So the question for this august group (realizing that some of you may >have very biased opinions): What has been the experience - good and bad >- of the GRT and Dynon products (I realize I have to use the small >screen Dynon experience base)? For those with biased opinions about >"their" product, what do you like? What would you change? > > >Thanks, > >Paul Valovich > >Booger > >Ridgecrest, CA > >661-400-3640 > > > > ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Odyssey in engine cmptmt
Date: Dec 09, 2005
The largest supplier of airplanes in the world is now Vans Aircraft. For their current models they suggest mounting the battery on the engine side of the FW. They have thousands flying. But not all are mounted FWF due mostly to W&B considerations. Indiana Larry, RV7 Tip Up SunSeeker 76 hours "Please use the information and opinions I express with responsibility, and at your own risk." ----- Original Message ----- > > > Any strong views on having the battery the engine side of the firewall. It > must get quite hot. Clearly the advantage of short cable runs is > considerable. > > Comments? Steve. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 2:02:55 P.M. Central Standard Time, Bruce(at)glasair.org writes: It's not the dark glass panel failure that's going to kill you, it's going to be that little software bug that testing didn't find that tells you you're nose high on the GS after passing the OM. So you drop your nose and 'THUD'. What you going to do when your gee wiz panel tells you you're in a left turn and your T&B says, nope we're in a right turn. Which one is right? Sorry, until they get dual redundant, self crosschecking circuitry the industry isn't there yet, for me anyway. Good Afternoon Bruce, Personally, I have two T&B instruments ( NOT Turn Coordinators!) each from a separate power source. That is my redundancy. If those two agree and everything else disagrees, I go with the T&Bs. If one of those fails, it is easy to spot. Ninety nine and forty-four one hundredths of a percent of the tome, a T&B will fail so that the needle just fails to wiggle. If you tap a rudder, and the needle swings right or left, the instrument is working and can be trusted. Then rate may not be perfect, but even that won't keep you from using it. The same thing goes for another possible discrepancy. Occasionally, as an instrument ages, it may develop a small error such that the needle is not perfectly centered even though no yaw is present. Nevertheless, If you keep the needle centered , you will still stay out of that dreaded graveyard spiral. You might be in a very slight turn, but you will be alive! If you have an attitude gyro for a back up, it mat be giving you the wrong information. A common mode of failure is for an attitude gyro to get the "leans" if you have two attitude gyros and one is failing, they will both respond to roll inputs, but opine or the other will be way off. You then have to "vote" to see which one is correct, The current method of resolving that dilemma in air carrier aircraft is to look at the third attitude gyro. The other way to do it is to revert to rate flying techniques, but if you have not maintained a sensitivity to rate instrument flying, the vote becomes more difficult. As some of you may already know, I am not a fan of Turn Coordinators. It is my opinion that they do lead folks to think too much about where the wings are and not enough about whether or not the airplane is turning. However, even a turn coordinator is a more reliable back up than a back up attitude gyro and it is a lot cheaper. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
Date: Dec 09, 2005
From: Paul Folbrecht <pfolbrecht(at)starkinvestments.com>
Subject: Re: Glass Cockpit Options
As a follow-up to this, how safe are most of us flying IFR now on the vacuum steam guages, which is what almost all of us are using? Survival rate in low IMC with vacuum failure is not good!! I think it's difficult to argue that a good, non-certified AHRS with a reliable track-record puts us worse-off. With a vacuum, it's not if the thing will break, it's when. I've had one already in under 400 hours. (VMC with foggles on and I figured it out without doing anything crazy. Speaking of which it's been 3+ months since I've done any partial-panel practice and that's not good...) Also, for cross-check, for bank, GPS track is a cross-check of attitude data. It can replace the DG of the traditional 6-pack for this purpose. That's the tie-breaker when the EFIS and the backup AI are each begging you to trust them. Paul Folbrecht wrote: > >I realized after my last post that I'd largely failed to respond to your >main point (that it's erroneous data, not outright failure, that'll kill >ya). Sorry bout that. :-} That's why there's an electric AI - for a >cross-check. Then again, you really do need 3 sources, one for a >tie-breaker. I'll keep thinking about that. But, at the least, if >something looks seriously whacked on approach I can go missed and climb >out on the guages. > > >Bruce Gray wrote: > > > >> >>It's not the dark glass panel failure that's going to kill you, it's going >>to be that little software bug that testing didn't find that tells you >>you're nose high on the GS after passing the OM. So you drop your nose and >>'THUD'. What you going to do when your gee wiz panel tells you you're in a >>left turn and your T&B says, nope we're in a right turn. Which one is right? >> >>Sorry, until they get dual redundant, self crosschecking circuitry the >>industry isn't there yet, for me anyway. >> >>Bruce >>www.glasair.org >> >> >> > > ________________________________________________________________________________
From: "Alan K. Adamson" <aadamson(at)highrf.com>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
Where does this stuff come from? Chelton uses the only certified AHRS in existence, ok, well, the second one, as Garmin rolled their own and it's certified. The Chelton sport uses a non certified version, both from Xbow. The Certified one, to the best of my knowledge has no problem, but then again, they want 20K for it. The non-certified version found a problem recently that has already been addressed and was noted for VFR use until the fix is made available. I think that happened to my King 89B approach certified GPS a few years ago as well. GRT does not use a Xbow AHRS, they rolled their own. BTW, the Chelton Sport unit and AHRS is tested to the same certification standards as the certified version, but neither GRT nor BMA can make that claim. I just wanted to make sure that people going with GRT didn't think they were getting an AHRS from Xbow, and one that has *way* more testing and certification support than either GRT's or BMA's... Course the Chelton Sport is about 7X more expensive too and we wont even talk about the 500AHRS, it's 2X the sport price Alan -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bruce Gray Subject: RE: AeroElectric-List: Glass Cockpit Options --> Both Chelton and GRT use the Crossbow AHRS that was prohibited from IFR use until a fix could be found it's sporadic errors. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of lucky Subject: Re: AeroElectric-List: Glass Cockpit Options i think the grt ahrs might even be the one used by chelton in one of their 'certified' systems? -------------- Original message -------------- From: Paul Folbrecht <pfolbrecht(at)starkinvestments.com> > > > > >The major Achilles heal of a glass panel is it's AHRS (attitude > >heading reference system). The low end non certified systems (GRT, > >Dynon and others) > >have a home grown non-certified AHRS, some even require a valid GPS signal > >for attitude stabilization. These things have very weird and strange failure > > > > > > You really can't group the various experimental AHRS's together so > nonchalantly. The GRT system does use a separate magnetometer and is > not GPS-dependent and that is the reason they've been the front-runner > for me for some time now. They also take safety very seriously and > have some people with pretty impressive credentials designing their > stuff, including certified (Boeing) sytems. (Do you put THAT much > stock in FAA > certification?) > > Any system needs proper backup. What the glass EFIS is a replacement > for, as I see it, is the vacuum system and the instruments it drives - > not the whole panel. Of course you need to consider failure and have > backup. There is no way that a GRT system is less-reliable in terms of > MTBF than any vacuum system out there, certainly not the dry ones most use. > > Backup for me will be an electric AI (on an e-bus, dual-alt system) > and mechanical ASI and alt. And, besides that, an autopilot that can > keep wings-level at the least. The goal (requirement) for me is that > if the EFIS goes dark in the clouds I won't wet myself. This is cheap > and effective backup and if you can't fly IFR with just those three > instruments, in a pinch, you certainly shouldn't be flying IFR at all. > :-} Agreed? > > > >modes. That glass panel display is very hypnotic and I'm sorry to > >say, a few > >of us are going to fly that pretty horizon right into the ground with > >a malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow > >AHRS (certified, $7,000 price tag), just got flagged for VFR only > >because of > >some strange software errors. > > > >There's a reason why Part 121 (Airlines) airplanes with glass panels > >are required to have 2 independent systems with an automatic > >comparator that flags any discrepancy, and a 3rd tie breaker attitude instrument. > > > >So, my advice is, that unless you want to spend some big bucks for a > >certified redundant system, or want a VFR only airplane, to stay away from > >glass panels, at least for now. They are just not mature enough for > >me to > >hang my life on. > > > >Bruce > >www.glasair.org > > > > > >-----Original Message----- > >From: owner-aeroelectric-list-server(at)matronics.com > >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, > >Paul > >To: aeroelectric-list(at)matronics.com > >Subject: AeroElectric-List: Glass Cockpit Options > > > > > > > > > >After months of avionics dreaming it's time to make the hard > >decisions regarding the panel of my RV-8A QB. I understand the > >factors to be considered in flying an RV IMC, but want to have the > >capability to do so if for some reason I end up there - or decide > >it's a good idea. I'm a > >7000+ hour former Navy jet guy so instrument training / experience > >7000+ isn't > >a limiting factor. And although $ is a consideration, it isn't the > >driver. And I plan to wire it myself. > > > > > >Two designs are in contention. The first is a dual GRT EFIS / Engine > >Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I > >will also have a panel-mounted Gamin 396. > > > > > >The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A > >and the SL30. > > > > > >I will have the Gertz heated pitot tube and the Advance Sport AOA, > >TruTrak ADI pilot for autopilot / attitude backup, and standard > >altimeter, airspeed and VSI backup gages. > > > > > >So the question for this august group (realizing that some of you may > >have very biased opinions): What has been the experience - good and > >bad > >- of the GRT and Dynon products (I realize I have to use the small > >screen Dynon experience base)? For those with biased opinions about > >"their" product, what do you like? What would you change? > > > > > >Thanks, > > > >Paul Valovich > > > >Booger > > > >Ridgecrest, CA > > > >661-400-3640 > > > > > > > > > > > > > > i think the grt ahrs might even be the one used by chelton in one of their 'certified' systems? -------------- Original message -------------- From: Paul Folbrecht pfolbrecht(at)starkinvestments.com -- AeroElectric-List message posted by: Paul Folbrecht The major Achilles heal of a glass panel is it's AHRS (attitude heading reference system). The low end non certified systems (GRT, Dynon and others) have a home grown non-certified AHRS, some even require a valid GPS signal for attitude stabilization. These things have very weird and strange failure You really can't group the various experimental AHRS's together so nonchalantly. The GRT system does use a separate magnetometer and is not GPS-dependent and that is the reason they've been the front-runner for me for some time now. They also take safety very seriously and have some people with pretty impressive credentials designing their stuff, including certified (Boeing) sytems. (Do you put THAT much stock in FAA certification?) Any system needs proper backup. What the glass EFIS is a replacement for, as I see it, is the vacuum system and the instruments it drives - not the whole panel. Of course you need to consider failure and have backup. There is no way that a GRT system is less-reliable in terms of MTBF than any vacuum system out there, certainly not the dry ones most use. Backup for me will be an electric AI (on an e-bus, dual-alt system) and mechanical ASI and alt. And, besides that, an autopilot that can keep wings-level at the least. The goal (requirement) for me is that if the EFIS goes dark in the clouds I won't wet myself. This is cheap and effective bac kup and if you can't fly IFR with just those three instruments, in a pinch, you certainly shouldn't be flying IFR at all. :-} Agreed? modes. That glass panel display is very hypnotic and I'm sorry to say, a few of us are going to fly that pretty horizon right into the ground with a malfunctioning AHRS. Even the certificated stuff has problems. The Crossbow AHRS (certified, $7,000 price tag), just got flagged for VFR only because of some strange software errors. There's a reason why Part 121 (Airlines) airplanes with glass panels are required to have 2 independent systems with an automatic comparator that flags any discrepancy, and a 3rd tie breaker attitude instrument. So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only a irplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Glass Cockpit Options -- AeroElectric-List message posted by: "Valovich, Paul" After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some rea son I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing th at some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 tive Gifts provided
________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 5:09:31 P.M. Central Standard Time, rvbuilder(at)sausen.net writes: You absolutely correct. GPS T&B (such as the Garmin series of handhelds) is derived from the GPS data and not from any aircraft attitude. Great for emergencies but not for everyday use. Good Evening Michael, On top of that, Garmin provides a picture of a Turn Coordinator to show that ground path yaw. That is just adding one error to another. There is no way for the Garmin GPS to show any indication of roll at all. A mechanical Turn Coordinator shows both roll and yaw. That is why it makes such a good low cost sensor for an autopilot and why it is so bad to use as an instrument for a pilot to fly. I think the Garmin would be better if they used a picture of a T&B instead of a Turn Coordinator. At least, that way, it would be telling something closer to the truth! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: LEDs
Date: Dec 09, 2005
Recently there have been several AeroElectric postings on LEDs, and I have not made any comments because there was just too much to say. Here is a summary of LED technology, which should be especially useful for builders who are a year or more from completion-- Light sources can be typified by the amount of visible light (lumens) per electrical power (watts). This efficiency is important because it determines the energy costs in the long run. Expected lifetime is also important because replacing lamps is expensive too. The excitement with LED technology is based on one particularly amazing fact--The efficiency of major light sources has topped out, but the efficiency of LEDs is on a rocket ride to 200 lumens per watt or more. Lamps have known degradation physics, but LED degradation is very slow compared to other light sources, and they are getting better almost faster than the tests can be run. For illustration, here are some typical efficiency figures in lumens/watt. Incandescent (very small) 2 Incandescent flashlight bulbs 6 Short lamp life Incandescent night light (7w) 6 Early LEDs 8 Originally only red-very long lifetime. Incandescent (100W) 15 Short lifetimes--No further improvement Incandescent (halogen type) 20 Long lifetime--No further improvement LED's circa 2000 25 All colors and white available White LED circa 2004 25 Xenon arc 25-40 Compact fluorescent 48-60 F40T12 cool white fluorescent 60-65 Ballasts 32 watt T8 fluorescent 85-95 Ballasts--No further improvement 2005 LEDs 45 2006 LEDs 80 2007 LEDs 125 Headlamps in luxury cars introduced. 2008 LEDs 140 Metal Halide HID 50-110 Complicated Ballast, many gas mixes Low Pressure Sodium 130-190 Sodium color--No further improvement 2009-2015 LEDs 150-200 Mature technology (?) So if these numbers mystify you, just remember that in 2010, you will be able to buy a landing light for your airplane that will be brighter than a 100W halogen, will be three times as efficient as a fluorescent lamp, will cost $35, and will last essentially forever (>100,000 hours). So why would we use them in our aircraft? I could give you the arguments but they will simply replace all the lights in every place in every thing. LEDs were only used as indicators right up to the time they became efficient enough to surpass halogen lamps in general illumination. Now organic OLEDs will do most of the display and indicator work. LEDs will chase HID metal halides in some uses for a while, but in the end almost every light source in the world, --tanning beds, street lamps, and even landing lights will go the way of the tube amplifier, the Monroe calculator, telegrams and the slide rule. The solid-state revolution.not too bad! Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 (508) 764-2072 "Everything you've learned in school as "obvious" becomes less and less obvious as you begin to study the universe. For example, there are no solids in the universe. There's not even a suggestion of a solid. There are no absolute con- tinuums. There are no surfaces. There are no straight lines." - R. Buckminster Fuller ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
Good Evening Matt, This is probably getting into a matter of semantics! I would hesitate to use the word emergency because that implies that we may need extraordinary skills to save the day. Back when I received my instrument rating, we were not allowed to use any gyroscopic instrument during the flight test other than the turn and bank. It wasn't until several years later that the FAA changed it's mind. They then started to require that all aircraft flying IFR have an attitude indicator and a directional gyro. My first two Bonanzas were equipped with a directional gyro, but no artificial horizon. That was the case of most Bonanzas and many other light airplanes. The "Full Panel" was the exception rather than the rule. While I prefer having the full panel and I no longer plan on flying IFR without all of the currently required equipment being available, I do not feel that the IFR flying we did back in those days should be referred to as being emergencies! And I will absolutely guarantee that we were no better aviators than are the pilots of today. We just learned to fly with what was available and required at the time. There is no doubt that flying needle ball and airspeed while trying to load a complicated route into a GPS would be much more demanding than just listening to a four course radio range. Instead of saying the loss of an attitude gyro constitutes an emergency, couldn't we say that it might be a good idea if the aviator asked for special handling due to demanding conditions? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/9/2005 5:58:27 P.M. Central Standard Time, mprather(at)spro.net writes: Maybe this is a fine point of distinction (amplification?), but I would say that an AI failure is an emergency, even if you still have a normally functioning turn indicator. Having to use the handheld is being in a position of last resort. Regards, Matt- ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Odyssey in engine cmptmt
Date: Dec 09, 2005
Hi Steve, A cooling enclosure with a blast tube could resolve most of your concerns about heat inside the cowls. with the cooling box in place with the battery mounted a bit below the centre line hot soaks should be survivable. Keeping in mind the positioning of the batteries under the hood of the average ground bound vehicles, the whole question is likely moot. In light of the somewhat different battery technology the question is worth the asking. Jim in Kelowna- The paint is done and the RV is at long last at the airport today. ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21(at)london.edu> Subject: AeroElectric-List: Odyssey in engine cmptmt > > > Any strong views on having the battery the engine side of the firewall. It > must get quite hot. Clearly the advantage of short cable runs is > considerable. > > Comments? Steve. > > > ________________________________________________________________________________
Date: Dec 09, 2005
From: Robert Sultzbach <endspeed(at)yahoo.com>
Subject: Re: Glass Cockpit Options
Old Bob, I believe the AIM says to get special handling you must declare an emergency. Bob Sultzbach --- BobsV35B(at)aol.com wrote: > BobsV35B(at)aol.com > > > Good Evening Matt, > > This is probably getting into a matter of semantics! > > I would hesitate to use the word emergency because > that implies that we may > need extraordinary skills to save the day. > > Back when I received my instrument rating, we were > not allowed to use any > gyroscopic instrument during the flight test other > than the turn and bank. It > wasn't until several years later that the FAA > changed it's mind. They then > started to require that all aircraft flying IFR have > an attitude indicator and a > directional gyro. > > My first two Bonanzas were equipped with a > directional gyro, but no > artificial horizon. That was the case of most > Bonanzas and many other light > airplanes. > > The "Full Panel" was the exception rather than the > rule. > > While I prefer having the full panel and I no longer > plan on flying IFR > without all of the currently required equipment > being available, I do not feel > that the IFR flying we did back in those days should > be referred to as being > emergencies! > > And I will absolutely guarantee that we were no > better aviators than are the > pilots of today. We just learned to fly with what > was available and > required at the time. > > There is no doubt that flying needle ball and > airspeed while trying to load > a complicated route into a GPS would be much more > demanding than just > listening to a four course radio range. > > Instead of saying the loss of an attitude gyro > constitutes an emergency, > couldn't we say that it might be a good idea if the > aviator asked for special > handling due to demanding conditions? > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > > In a message dated 12/9/2005 5:58:27 P.M. Central > Standard Time, > mprather(at)spro.net writes: > > Maybe this is a fine point of distinction > (amplification?), but I would > say that an AI failure is an emergency, even if you > still have a normally > functioning turn indicator. Having to use the > handheld is being in a > position of last resort. > > > Regards, > > Matt- > > > > Click on > about > provided > www.buildersbooks.com, > Admin. > _-> > browse > Subscriptions page, > FAQ, > > > > > > ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 09, 2005
Subject: Glass Cockpit Options
You probably aren't interested in it but I like the MGL Ultra Horizon XL. The best thing about it (aside from price) is that it has a large *monochrome* display. As I have said before don't buy any instrument with an LCD until you have personally seen it in direct sunlight. http://www.mglavionics.co.za/ultraHXL.html -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul Subject: AeroElectric-List: Glass Cockpit Options --> After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some reason I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing that some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 ________________________________________________________________________________
From: "Dennis Johnson" <pinetownd(at)volcano.net>
Subject: Clarification of Crimper Procedure
Date: Dec 09, 2005
Hi Bob, Two days ago, in a message timed 11:37:30 discussing how to crimp terminals, you said: "With the jaws fully closed, looking into the terminal cavity, if one side is larger than the other (with AMP this is LIKELY), then the larger side is where the WIRE goes in." In your cartoon discussion of crimping, at http://aeroelectric.com/articles/CrimpTools/crimptools.html, you say: "As a general rule, tools with unsymmetrical dies will have a smaller, closed-die cross section on the wire grip side." Is this a contradiction or am I confused with the lingo? Thanks, Dennis Johnson Lancair Legacy #257, starting wiring next month, Z-13/8. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
Good Evening Bob They don't say you can't ask! If you don't get what you want, just tell them to standby. That won't require a declaration of an emergency! As I said in the start, what we have here is a failure to communicate. I see no sense of urgency or distress involved. Asking for a bit more time is not something I think requires an emergency to be declared. That doesn't mean I would have any reluctance to do so, but I do not agree that you cannot make a request to have your flight handled differently than the controller was expecting without declaring an emergency. If you disagree with my interpretation, could you point out where such a restriction is written? It is a matter of semantics. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/9/2005 7:59:24 P.M. Central Standard Time, endspeed(at)yahoo.com writes: I believe the AIM says to get special handling you must declare an emergency. Bob Sultzbach ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 09, 2005
Subject: Glass Cockpit Options
FWIW the Cirrus has three mechanical backup gauges below the glass panel: ASI, altimeter and horizon. -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: Glass Cockpit Options Good Morning Bruce, Mind If I use your message to make a pitch for my thoughts on OBAM IFR flight? I think the glass cockpit fed from solid state attitude sensors is the wave of the future and it is what I hope to have in my airplane. I even have hope that there will eventually be some sort of glass solid state attitude based turn indicator that will be as reliable and economical as my favorite IFR instrument, the old fashioned Turn and Bank. By that I DO NOT mean a Turn Coordinator! If anyone wants to go modern and have an all glass cockpit, I would urge that they first spend the time and money it takes to learn how to fly IFR the way it was done before attitude instruments took over. While attitude instruments have been available from almost the same time as T&Bs were invented, they were not ubiquitous until WWII. Prior to that time, IFR pilots learned to fly using Needle Ball and Airspeed. We have all heard about the rules of primacy in flight training. Why not go back to starting IFR students out on Needle Ball and Airspeed, then transition the student to glass? The needle turn indicator is the most reliable mechanical instrument we have. It will not tumble, it is light and, it is relatively inexpensive. A very simple basic "save the day" IFR panel can consist of left to right, one airspeed indicator, one T&B and one altimeter. Given those three instruments placed close together and in the pilots normal range of view, a properly trained pilot can get any airplane from a Boeing 747 to a Piper Cub safely under control after the failure of any other sort of instrument presentation. It takes about twenty hours of concentrated training to really get good using Needle Ball and Airspeed, but once it is learned and thoroughly practiced , the skill is never lost. My vote is to build that OBAM airplane with all the gee whiz stuff anyone could want, but stick to that little lifeboat three gauge panel for the time when all else fails. The T&B is much more reliable than any except electronic instruments and vastly cheaper than any attitude indicator ever built! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/9/2005 11:34:33 A.M. Central Standard Time, Bruce(at)glasair.org writes: So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only airplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce ________________________________________________________________________________
From: "Wayne Sweet" <w_sweet(at)comcast.net>
Subject: Re: Glass Cockpit Options
Date: Dec 09, 2005
Bob, you would know this; doesn't the regs or at least the AIM say that if any of the 6 basic flight instruments fail, ATC must be informed??? As an aside, when I worked as a lowly CFI/parttime charter pilot, I picked up a old Cessna 206 on Long Island. After climbing out in IMC on a IFR flight plan, I (FINALLY MAYBE???) notice near zero oil pressure. informed ATC and asked for the VOR approach to I believe New Haven. After the controller jerked me around with vectors, I told him I wanted direct FAF or I would declare an emergency. He then issue a vector direct to the FAF. Never did declare an emergency,since it seemed there still was a couple of pounds of oil pressure. Turned out the oil bypass was stuck open and for some reason, Continental put the oil pressure sense line so it apparently measured pressure at the filter. Don't know that for sure. Wayne ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Glass Cockpit Options > > > Good Evening Bob > > > They don't say you can't ask! > > If you don't get what you want, just tell them to standby. That won't > require a declaration of an emergency! > > As I said in the start, what we have here is a failure to communicate. > > I see no sense of urgency or distress involved. Asking for a bit more time > is not something I think requires an emergency to be declared. > > That doesn't mean I would have any reluctance to do so, but I do not agree > that you cannot make a request to have your flight handled differently > than the > controller was expecting without declaring an emergency. > > If you disagree with my interpretation, could you point out where such a > restriction is written? > > It is a matter of semantics. > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > In a message dated 12/9/2005 7:59:24 P.M. Central Standard Time, > endspeed(at)yahoo.com writes: > > I believe the AIM says to get special handling you > must declare an emergency. > > Bob Sultzbach > > > ________________________________________________________________________________
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
From: "Matt Prather" <mprather(at)spro.net>
Too many Bobs.. :) Informing ATC of "minimum fuel" will sometimes get you special handling without you declaring an emergency. Regards, Matt- > > > Old Bob, > > I believe the AIM says to get special handling you > must declare an emergency. > > Bob Sultzbach > > > --- BobsV35B(at)aol.com wrote: > >> BobsV35B(at)aol.com >> >> >> Good Evening Matt, >> >> This is probably getting into a matter of semantics! >> >> I would hesitate to use the word emergency because >> that implies that we may >> need extraordinary skills to save the day. >> >> Back when I received my instrument rating, we were >> not allowed to use any >> gyroscopic instrument during the flight test other >> than the turn and bank. It >> wasn't until several years later that the FAA >> changed it's mind. They then >> started to require that all aircraft flying IFR have >> an attitude indicator and a >> directional gyro. >> >> My first two Bonanzas were equipped with a >> directional gyro, but no >> artificial horizon. That was the case of most >> Bonanzas and many other light >> airplanes. >> >> The "Full Panel" was the exception rather than the >> rule. >> >> While I prefer having the full panel and I no longer >> plan on flying IFR >> without all of the currently required equipment >> being available, I do not feel >> that the IFR flying we did back in those days should >> be referred to as being >> emergencies! >> >> And I will absolutely guarantee that we were no >> better aviators than are the >> pilots of today. We just learned to fly with what >> was available and >> required at the time. >> >> There is no doubt that flying needle ball and >> airspeed while trying to load >> a complicated route into a GPS would be much more >> demanding than just >> listening to a four course radio range. >> >> Instead of saying the loss of an attitude gyro >> constitutes an emergency, >> couldn't we say that it might be a good idea if the >> aviator asked for special >> handling due to demanding conditions? >> >> Happy Skies, >> >> Old Bob >> AKA >> Bob Siegfried >> Ancient Aviator >> Stearman N3977A >> Brookeridge Air Park LL22 >> Downers Grove, IL 60516 >> 630 985-8503 >> >> >> In a message dated 12/9/2005 5:58:27 P.M. Central >> Standard Time, >> mprather(at)spro.net writes: >> >> Maybe this is a fine point of distinction >> (amplification?), but I would >> say that an AI failure is an emergency, even if you >> still have a normally >> functioning turn indicator. Having to use the >> handheld is being in a >> position of last resort. >> >> >> Regards, >> >> Matt- >> >> >> >> Click on >> about >> provided >> www.buildersbooks.com, >> Admin. >> _-> >> browse >> Subscriptions page, >> FAQ, >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Clarification of Crimper Procedure
Date: Dec 09, 2005
Here's the deal in simple terms. A good crimper should have a dual cavity die with two different shapes them. One side should be "half moon" or somewhat elliptical in shape. The other side (the side the wire gets squished in) for lack of a better explanation is "Bow Tie" shaped. When buying crimpers there is no reason to spend hundreds of dollars on the AMP crimpers for the number of terminals that the average homebuilder is likely to crimp. There are several cheaper crimpers with interchangeable dies that work just fine....just don't use the plain type with the oval shaped cavities on both sides, never use the yellow handeled "plier type" everything in one tools, etc... That being said, most of our harness production now gets done on automated crimpers and machines of the like, but we still use most all of the tools we sell in day to day operation. B&C as well sells a decent set of crimpers that do a very good job without breaking the bank, as do several others. In our shop we have everthing from really reasonably priced ratcheting crimpers to the high end AMP stuff, but find the cheaper ones are just as good if they have the proper dies. Like I said, no reason to spend hundreds of bucks on crimper when there are equally good substitutes to be had for under $50.00. Just my 2 cents as usual! Cheers, Stein. P.S., if you really want to get picky, the super good dies (in manual and automatic machines) will have a tiny "dimple" in the cavity for visual inspection of the crimps and ensuring the proper crimp has been placed. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Dennis Johnson Subject: AeroElectric-List: Clarification of Crimper Procedure Hi Bob, Two days ago, in a message timed 11:37:30 discussing how to crimp terminals, you said: "With the jaws fully closed, looking into the terminal cavity, if one side is larger than the other (with AMP this is LIKELY), then the larger side is where the WIRE goes in." In your cartoon discussion of crimping, at http://aeroelectric.com/articles/CrimpTools/crimptools.html, you say: "As a general rule, tools with unsymmetrical dies will have a smaller, closed-die cross section on the wire grip side." Is this a contradiction or am I confused with the lingo? Thanks, Dennis Johnson Lancair Legacy #257, starting wiring next month, Z-13/8. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 9:03:22 P.M. Central Standard Time, w_sweet(at)comcast.net writes: Bob, you would know this; doesn't the regs or at least the AIM say that if any of the 6 basic flight instruments fail, ATC must be informed??? Good Evening Wayne, I am not sure, but I do know you are supposed to tell them if a navigational device fails. That rule started after the TWA/UAL crash near Staten Island. I think if a primary instrument failed, it would be good idea to let them know. Still no requirement to declare an emergency though. The idea of declaring an emergency is that you feel you may become in distress or have an urgency. You want to get an immediate approach or something like that. Just because everything in the airplane is not working as it was does not mean any distress or urgency is affecting your flight. Once again, there is no reason not to declare an emergency if you think it is wise to do so. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 9:03:22 P.M. Central Standard Time, w_sweet(at)comcast.net writes: Bob, you would know this; doesn't the regs or at least the AIM say that if any of the 6 basic flight instruments fail, ATC must be informed??? One more thing Wayne, What are the six basic flight instruments? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
The point I'm trying to make is that one set of backups is not enough. You need a tie-breaker. The insidious failure modes of glass panels are not yet understood. They don't call it the 'bleeding edge of technology' for no reason. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Craig Payne Subject: RE: AeroElectric-List: Glass Cockpit Options FWIW the Cirrus has three mechanical backup gauges below the glass panel: ASI, altimeter and horizon. -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: Glass Cockpit Options Good Morning Bruce, Mind If I use your message to make a pitch for my thoughts on OBAM IFR flight? I think the glass cockpit fed from solid state attitude sensors is the wave of the future and it is what I hope to have in my airplane. I even have hope that there will eventually be some sort of glass solid state attitude based turn indicator that will be as reliable and economical as my favorite IFR instrument, the old fashioned Turn and Bank. By that I DO NOT mean a Turn Coordinator! If anyone wants to go modern and have an all glass cockpit, I would urge that they first spend the time and money it takes to learn how to fly IFR the way it was done before attitude instruments took over. While attitude instruments have been available from almost the same time as T&Bs were invented, they were not ubiquitous until WWII. Prior to that time, IFR pilots learned to fly using Needle Ball and Airspeed. We have all heard about the rules of primacy in flight training. Why not go back to starting IFR students out on Needle Ball and Airspeed, then transition the student to glass? The needle turn indicator is the most reliable mechanical instrument we have. It will not tumble, it is light and, it is relatively inexpensive. A very simple basic "save the day" IFR panel can consist of left to right, one airspeed indicator, one T&B and one altimeter. Given those three instruments placed close together and in the pilots normal range of view, a properly trained pilot can get any airplane from a Boeing 747 to a Piper Cub safely under control after the failure of any other sort of instrument presentation. It takes about twenty hours of concentrated training to really get good using Needle Ball and Airspeed, but once it is learned and thoroughly practiced , the skill is never lost. My vote is to build that OBAM airplane with all the gee whiz stuff anyone could want, but stick to that little lifeboat three gauge panel for the time when all else fails. The T&B is much more reliable than any except electronic instruments and vastly cheaper than any attitude indicator ever built! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/9/2005 11:34:33 A.M. Central Standard Time, Bruce(at)glasair.org writes: So, my advice is, that unless you want to spend some big bucks for a certified redundant system, or want a VFR only airplane, to stay away from glass panels, at least for now. They are just not mature enough for me to hang my life on. Bruce ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 9:09:21 P.M. Central Standard Time, craig(at)craigandjean.com writes: FWIW the Cirrus has three mechanical backup gauges below the glass panel: ASI, altimeter and horizon. Good Evening Craig, I am aware of that. If it were my choice, I would replace the Attitude Indicator with a T&B. Cheaper and more reliable. Unfortunately, the FAA does not agree with me. Doesn't mean I couldn't add one if I ever decided I wanted a powered sometime parachute! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
What's wrong with declaring an emergency. Unless you bend the airplane or break an FAR, you don't even have to file a report. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Matt Prather Subject: Re: AeroElectric-List: Glass Cockpit Options Too many Bobs.. :) Informing ATC of "minimum fuel" will sometimes get you special handling without you declaring an emergency. Regards, Matt- > > > Old Bob, > > I believe the AIM says to get special handling you > must declare an emergency. > > Bob Sultzbach > > > --- BobsV35B(at)aol.com wrote: > >> BobsV35B(at)aol.com >> >> >> Good Evening Matt, >> >> This is probably getting into a matter of semantics! >> >> I would hesitate to use the word emergency because >> that implies that we may >> need extraordinary skills to save the day. >> >> Back when I received my instrument rating, we were >> not allowed to use any >> gyroscopic instrument during the flight test other >> than the turn and bank. It >> wasn't until several years later that the FAA >> changed it's mind. They then >> started to require that all aircraft flying IFR have >> an attitude indicator and a >> directional gyro. >> >> My first two Bonanzas were equipped with a >> directional gyro, but no >> artificial horizon. That was the case of most >> Bonanzas and many other light >> airplanes. >> >> The "Full Panel" was the exception rather than the >> rule. >> >> While I prefer having the full panel and I no longer >> plan on flying IFR >> without all of the currently required equipment >> being available, I do not feel >> that the IFR flying we did back in those days should >> be referred to as being >> emergencies! >> >> And I will absolutely guarantee that we were no >> better aviators than are the >> pilots of today. We just learned to fly with what >> was available and >> required at the time. >> >> There is no doubt that flying needle ball and >> airspeed while trying to load >> a complicated route into a GPS would be much more >> demanding than just >> listening to a four course radio range. >> >> Instead of saying the loss of an attitude gyro >> constitutes an emergency, >> couldn't we say that it might be a good idea if the >> aviator asked for special >> handling due to demanding conditions? >> >> Happy Skies, >> >> Old Bob >> AKA >> Bob Siegfried >> Ancient Aviator >> Stearman N3977A >> Brookeridge Air Park LL22 >> Downers Grove, IL 60516 >> 630 985-8503 >> >> >> In a message dated 12/9/2005 5:58:27 P.M. Central >> Standard Time, >> mprather(at)spro.net writes: >> >> Maybe this is a fine point of distinction >> (amplification?), but I would >> say that an AI failure is an emergency, even if you >> still have a normally >> functioning turn indicator. Having to use the >> handheld is being in a >> position of last resort. >> >> >> Regards, >> >> Matt- >> >> >> >> Click on >> about >> provided >> www.buildersbooks.com, >> Admin. >> _-> >> browse >> Subscriptions page, >> FAQ, >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 09, 2005
Subject: Glass Cockpit Options
1. Wet finger stuck in the air 2. Eyes (1 ok, 2 optional) 3. Seat o' the pants 4. Inner ear (combined with #2 for redundancy) 5. $60,000 worth of sensors and more computing power than existed in the entire world 50 years ago. 6. Damn, I don't remember... -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: Glass Cockpit Options In a message dated 12/9/2005 9:03:22 P.M. Central Standard Time, w_sweet(at)comcast.net writes: Bob, you would know this; doesn't the regs or at least the AIM say that if any of the 6 basic flight instruments fail, ATC must be informed??? One more thing Wayne, What are the six basic flight instruments? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 9:47:31 P.M. Central Standard Time, Bruce(at)glasair.org writes: What's wrong with declaring an emergency. Unless you bend the airplane or break an FAR, you don't even have to file a report. Bruce Good Evening Bruce, Nothing wrong with declaring an emergency if you think the situation warrants it. However, I don't think most system failures give any individual the right to ask for preferential handling that delays or inconveniences other traffic. It is kinda like calling wolf when there is no wolf around! Strictly a judgement call. What may be an emergency for one pilot may not be an emergency for another. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Wayne Sweet" <w_sweet(at)comcast.net>
Subject: Re: Glass Cockpit Options
Date: Dec 09, 2005
The basic T-configuration (ASI, AI, Altimeter, and DG) with the two support instruments N&B or TC and VSI. At least that is what we called them a couple of decades ago. Wayne ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Glass Cockpit Options > > > In a message dated 12/9/2005 9:03:22 P.M. Central Standard Time, > w_sweet(at)comcast.net writes: > > Bob, you would know this; doesn't the regs or at least the AIM say that > if > any of the 6 basic flight instruments fail, ATC must be informed??? > > > One more thing Wayne, > > What are the six basic flight instruments? > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > > ________________________________________________________________________________
Date: Dec 09, 2005
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Clarification of Crimper Procedure
You are confused. The wire goes in at the larger opening end, but is crimped at the other, smaller end. I.e. shove the wire into the open end of the terminal to be crimped, which is opposite the actual ring, faston, etc. end of the terminal. The end the wire goes in is where the insulation gets crimped (the larger die opening) and the end nearest the ring, faston, etc. is where the wire gets crimped (the smaller end). Dick Tasker Dennis Johnson wrote: > >Hi Bob, > >Two days ago, in a message timed 11:37:30 discussing how to crimp terminals, you said: > >"With the jaws fully closed, > looking into the terminal cavity, if one side is larger than > the other (with AMP this is LIKELY), then the larger side is > where the WIRE goes in." > >In your cartoon discussion of crimping, at http://aeroelectric.com/articles/CrimpTools/crimptools.html, you say: > >"As a general rule, tools with unsymmetrical dies will have a smaller, closed-die cross section on the wire grip side." > >Is this a contradiction or am I confused with the lingo? > >Thanks, >Dennis Johnson >Lancair Legacy #257, starting wiring next month, Z-13/8. > -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
Date: Dec 09, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net> regulator alternators #2 was modern
alternators
Subject: Re: Modern ND external voltage
regulator alternators #2 was modern alternators >snipped > > > > > > > > > > >I was talking with a friend that was until recently in the alternator > > > >rebuild business. I had an old 1969 ford dump truck alternator regulator > > > >get stuck on and fry a few things.(radio and ignition points) > > > >He said lots of present day autos are external regulator type. > > > > > > > > > > >Jim, > > > Chrysler is using this design. They have bundled not only the voltage > > >regulator into the ECM (engine computer), but electrical control of > the air > > >conditioning compressor as well. I have a customer (1995 Dodge Van) who is > > >mad as hell that his A/C won't work till he buys a remanufactured ECM for > > >$350! This is what your friend is referring to, regarding installing a > > >stand alone VR on this type of vehicle. It's cheaper to install a stand > > >alone external VR, than to replace the ECM. > > >Charlie Kuss > > > > Interesting. 1995?? Ten years worth of market life translates > > into lots of after-market product flow and inventory. Anyone > > know of a part number we can check on? It's going to be > > some time before I can visit any of my usual data-sources > > to find out more. > > > > Bob . . . > > >Bob, > A quick call to my local parts supplier shows 3 possible alternators for >this vehicle. The first two are a 75 amp and a 90 amp unit. The parts man >says that his replacement book shows a single unit for replacement. The >largest alternator is a 120 amp unit. All 3 alternators are Nippon Denso >units. His book calls out a # 13245 for the smaller units. This is in >SunCoast brand. I asked for a Lester number, but his catalog didn't show >it. He suspects that it's the same as the SunCoast number. > A quick Google search has led me to Transpo's web site. I was able to >search for 1995 Dodge B Series Van w/ 4.9 L 6 cylinder engine. They show >separate part numbers for both the 75 amp and the 90 amp units. (I suspect >that Sun Coast substitutes the 90 amp unit for the 75 amp models in their >catalog) The OE part number is 1210003460 The Transpo rectifier part >number is INR729. They have a photo & drawing of the rectifier pack below > >http://195.125.241.148/Catalog/Car_Fr.htm > >Plug in the vehicle info listed above to view the information mentioned. >They do no allow linking to individual pages. :-( > >SunCoast has a web site, but there is no tech info on it, only contact >info. See > >http://www.suncoastproducts.com/ > >Hope this helps > >Charlie Kuss Bob, I had a bit more time to research this tonight. That SunCoast part number is the same as the Lester number. I found this info with photos and applications. All show external voltage regulator. http://www.vicic.com.tw/alternators/gvd90201.htm http://www.vicic.com.tw/alternators/gvd90202.htm http://www.vicic.com.tw/alternators/gvd90204.htm http://www.vicic.com.tw/alternators/gvd90206.htm http://www.vicic.com.tw/alternators/gvd90207.htm http://www.vicic.com.tw/alternators/gvd90205.htm http://www.vicic.com.tw/alternators/gvd90203.htm Does anyone know of a newer, externally regulated ND alternator application of less than 70 amps output? Are their any late model Hondas that have the VR in the ECM or other external location? Charlie Kuss ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Glass Cockpit Options
Date: Dec 09, 2005
Back in my young, brash days when I thought I was indestructible, I did some VERY foolhardy, dumb things. Looking back on it now, I just shudder. Luck not skill saw me through. I've been dumb enough to shoot 'needle/ball/airspeed' approaches down to 200 and 1/2 in C-310 rather than divert 200 miles to VFR. Flown D-18's on night check delivery runs through thunderstorm alley in Kansas. I have some hair raising stories from that period of my life. What has all this taught me? I just don't go there anymore. If it can break, it will - at the most inopportune time. NEVER trust your life to one piece of equipment, NEVER. Always have an out, a plan B. Don't be afraid to declare an emergency. I have, several times. It sure wakes up the ATC folks at 4AM. And last but not least. Don't trust a pilot who regales you with his war stories about how his skill got him out of all of his precarious situations. What he's not saying is that his dumb decisions got him into the pickle to start with. Be careful out there. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: Glass Cockpit Options In a message dated 12/9/2005 9:03:22 P.M. Central Standard Time, w_sweet(at)comcast.net writes: Bob, you would know this; doesn't the regs or at least the AIM say that if any of the 6 basic flight instruments fail, ATC must be informed??? Good Evening Wayne, I am not sure, but I do know you are supposed to tell them if a navigational device fails. That rule started after the TWA/UAL crash near Staten Island. I think if a primary instrument failed, it would be good idea to let them know. Still no requirement to declare an emergency though. The idea of declaring an emergency is that you feel you may become in distress or have an urgency. You want to get an immediate approach or something like that. Just because everything in the airplane is not working as it was does not mean any distress or urgency is affecting your flight. Once again, there is no reason not to declare an emergency if you think it is wise to do so. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 09, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/9/2005 10:07:55 P.M. Central Standard Time, w_sweet(at)comcast.net writes: The basic T-configuration (ASI, AI, Altimeter, and DG) with the two support instruments N&B or TC and VSI. At least that is what we called them a couple of decades ago. Wayne Sounds reasonable, but the VSI is not even a required instrument for IFR flight! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Greg@itmack" <greg(at)itmack.com>
Subject: Re: Z19 main & engine battery bus
Date: Dec 10, 2005
Mark could you tell me more about your installation off list. I'm putting a rotary into an RV8. Some pics if you have them. Greg > > > In my case, I was able to locate the batteries on the "cool" side of the > engine. Since I have a water-cooled rotary, I have the luxury of a > firewall-forward side which does not get cooked equally by the engine -- the > port side gets cooked, the starboard side does not. Better still, the > cooling design on mine brings ram-air independently to the radiators below > the engine, the VAM muffler, and directly to the batteries to keep them > well-chilled. > > So, your point above is well taken -- my install is not typical wrt the heat > from a more-typical air cooled aviation engine install. > > Mark > > ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Re: Odyssey in engine cmptmt
Date: Dec 10, 2005
Larry - yes, I have built a -9A and am building a -4. I have never thought VANS' strong point is electrics and that is why I asked. I was hoping someone would say they knew what temps the battery was enduring since it ought to be a problem and appears not to be. Steve. ----- Original Message ----- From: "LarryRobertHelming" <lhelming(at)sigecom.net> Subject: Re: AeroElectric-List: Odyssey in engine cmptmt > > > The largest supplier of airplanes in the world is now Vans Aircraft. For > their current models they suggest mounting the battery on the engine side > of > the FW. They have thousands flying. But not all are mounted FWF due > mostly > to W&B considerations. > > Indiana Larry, RV7 Tip Up SunSeeker 76 hours > > "Please use the information and opinions I express with responsibility, > and > at your own risk." > ----- Original Message ----- > >> >> >> Any strong views on having the battery the engine side of the firewall. >> It >> must get quite hot. Clearly the advantage of short cable runs is >> considerable. >> >> Comments? Steve. > > > ______________________________________________________________________ > > This email has been scanned by the MessageLabs Email Security System > on behalf of the London Business School community. > For more information please visit http://www.messagelabs.com/email > ______________________________________________________________________ > > > -- > 09/12/2005 > > ________________________________________________________________________________
Date: Dec 10, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Modern ND external voltage (Charlie Kuss)
>Does anyone know of a newer, externally regulated ND alternator >application of less than 70 amps output? Are their any late model >Hondas that have the VR in the ECM or other external location? >Charlie Kuss NO, Charlie I am very familiar with all models of ND alternators and the smallest ones with internal fans and external regulator is 117 amps. If you change the pulley and can fit it, go for it. ND does make smaller alternators with external VR's, but they are OLD circa 1980 external fan units form 35-60 amps. They are not real big or are they small or light. I would not go with these since technology is much better in the late 80's alternators, which are still the basis of new alternators made to day. Internal dual fans are much better and they have better windings and made for high speed rotation, which improves efficiency. (weight for power output has been getting better and better) In a word done that been there. However for those who need the power and can fit the alternator in the cowl (RV cowls are a little tight), than it could be a good choice. Since they are found on 2000 model Dodge vans and a few Chrysler Jeep products, you can find them new or newer. Sadly they are big honking units. To be honest I have not held on in my hand but the dimension of the mount lugs is out about an inch from other units. If you don't need 117-120 amps and weight I would stick with a smaller 35-55 amp unit. If you need a little more than the 60-80 amp units are a good choice but they are all GASP! Internal regulated. That is the way folks do it today. I understand the fear and trepidation of using a GASP! Internal VR alternator, but may be you may consider it in the future. Despite the guy who flew with his head in the clouds while he cooked his battery, I would still suggest you consider using an I-VR alternator, but that is your choice. Why not just write a check to B&C and buy one of their 60 amp external units, or that other company that makes (modifiys) ND alternators for external VR use. Well I think I know the answer, cost. I have also talked to Van about the BRAND of rebuild they have in service. I discussed getting all new units and may be helping them buy new alternators vs. rebuilds. For the record Van has about 1000 Van's / Nippondenso 55 amp alternators flying and only a few have crap-ed out. Most if not all the returns they have seen have been from pilot monkey business and playing Captain switch thrower. I am sure there are many Van's Aircraft has not been told about, however I do think new is better than rebuilds. Would you be interested in a NEW ND alternator? When I say NEW, I mean new made from aftermarket parts. Nippondesno does not make NEW alternators for units say 5 years or more out of production. Since most NEW ND alternators are BIG now a days you are stuck with rebuilds usually. Well a new market is emerging of 100% NEW out of production alternators made by the aftermarket companies. It is kind of like what Superior and ECI are doing with Lycoming engines, "CLONES". If you want REAL Nippondenso, new and small you are stuck with 45 amp industrial applications that are still being made by ND. If you want a 55-60 amp unit it is going to be used / rebuilt or aftermarket. I am getting samples of NEW aftermarket units and evaluating them for aircraft use. If you want one let me know. I will be getting 45 amp units and 55 amp units. George --------------------------------- ________________________________________________________________________________
From: "Mark & Lisa" <marknlisa(at)hometel.com>
Subject: 24V starter on 12V system
Date: Dec 10, 2005
Ladies and Gents, I posted a photo share several weeks ago looking for help with my system schematic: http://www.matronics.com/photoshare/marknlisa@hometel.com.11.08.2005/index.h tml I was hoping someone would have a better idea of how to proceed than me. Here's the deal. The link is to a DWG file of my main power distribution system schematic. I started with Z-11 and added a subsystem that Bob developed for me to allow two batteries to run in parallel during normal ops and in series for start (this allows the use of a 24V starter in a 12V system). My plan for this system is to use 1 Alternator with 2 Batteries for system redundancy (instead of 2 Alternators and 1 Battery since I have to use 2 Batteries anyway). My understanding of procedures in the event of an alternator failure (with Z-11) is to switch off the DC master and switch on the E-bus alternate feed. If I follow this procedure with the system depicted in the attached schematic I'll only get power from the main battery during E-bus alternate feed operation (with the DC master off, the second battery is disconnected from the system). Assuming I choose to retain this system architecture, how do I change this schematic to allow both batteries to power the E-bus during alternate feed ops? Alternatively, since I plan to replace batteries every two years and, if IFR, to land immediately in the event of an alternater failure (Bob, I know you advocate continuing to destination assuming battery reserves and power usage are known, but that's just beyond my comfort level for IFR flight), should I just scrap the E-bus architecture altogether and load shed manually? Is there another benefit to the e-bus architecture besides convient load shedding? Thanks in advance! Mark & Lisa Sletten Legacy FG N828LM http://www.legacyfgbuilder.com ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Glass Cockpit Options
Date: Dec 10, 2005
GRT's display gets even brighter and easier to see in direct sunlight, not that it's hard to see otherwise. -------------- Original message -------------- From: "Craig Payne" <craig(at)craigandjean.com> > > You probably aren't interested in it but I like the MGL Ultra Horizon XL. > The best thing about it (aside from price) is that it has a large > *monochrome* display. As I have said before don't buy any instrument with an > LCD until you have personally seen it in direct sunlight. > > http://www.mglavionics.co.za/ultraHXL.html > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, > Paul > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Glass Cockpit Options > > --> > > After months of avionics dreaming it's time to make the hard decisions > regarding the panel of my RV-8A QB. I understand the factors to be > considered in flying an RV IMC, but want to have the capability to do so if > for some reason I end up there - or decide it's a good idea. I'm a > 7000+ hour former Navy jet guy so instrument training / experience isn't > a limiting factor. And although $ is a consideration, it isn't the driver. > And I plan to wire it myself. > > > Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor > display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have > a panel-mounted Gamin 396. > > > The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and > the SL30. > > > I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak > ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed > and VSI backup gages. > > > So the question for this august group (realizing that some of you may have > very biased opinions): What has been the experience - good and bad > - of the GRT and Dynon products (I realize I have to use the small screen > Dynon experience base)? For those with biased opinions about "their" > product, what do you like? What would you change? > > > Thanks, > > Paul Valovich > > Booger > > Ridgecrest, CA > > 661-400-3640 > > > > > > GRT's display gets even brighter and easier to see in direct sunlight, not that it's hard to see otherwise. -------------- Original message -------------- From: "Craig Payne" craig(at)craigandjean.com -- AeroElectric-List message posted by: "Craig Payne" You probably aren't interested in it but I like the MGL Ultra Horizon XL. The best thing about it (aside from price) is that it has a large *monochrome* display. As I have said before don't buy any instrument with an LCD until you have personally seen it in direct sunlight. http://www.mglavionics.co.za/ultraHXL.html -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valovich, Paul To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Glass Cock pit Options -- AeroElectric-List message posted by: "Valovich, Paul" -- After months of avionics dreaming it's time to make the hard decisions regarding the panel of my RV-8A QB. I understand the factors to be considered in flying an RV IMC, but want to have the capability to do so if for some reason I end up there - or decide it's a good idea. I'm a 7000+ hour former Navy jet guy so instrument training / experience isn't a limiting factor. And although $ is a consideration, it isn't the driver. And I plan to wire it myself. Two designs are in contention. The first is a dual GRT EFIS / Engine Monitor display with their internal GPS. Comm/Nav is a Gamin SL30. I will also have a panel-mounted Gamin 396. The second consists of dual Dynon 100's, with a Gamin 396, Gamin 106A and the SL30. I will have the Gertz heated pitot tube and the Advance Sport AOA, TruTrak ADI pilot for autopilot / attitude backup, and standard altimeter, airspeed and VSI backup gages. So the question for this august group (realizing that some of you may have very biased opinions): What has been the experience - good and bad - of the GRT and Dynon products (I realize I have to use the small screen Dynon experience base)? For those with biased opinions about "their" product, what do you like? What would you change? Thanks, Paul Valovich Booger Ridgecrest, CA 661-400-3640 ifts!) much more: ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Clarification of Crimper Procedure
> > >You are confused. > >The wire goes in at the larger opening end, but is crimped at the other, >smaller end. > >I.e. shove the wire into the open end of the terminal to be crimped, >which is opposite the actual ring, faston, etc. end of the terminal. >The end the wire goes in is where the insulation gets crimped (the >larger die opening) and the end nearest the ring, faston, etc. is where >the wire gets crimped (the smaller end). > >Dick Tasker Correct. The confusion arises mostly because folks don't make a distinction between the two tasks for closing a terminal onto a "wire" when the wire is made up of two parts: conductor and insulation. I've been writing about a 'wire grip' and 'insulation grip' but unless the reader picks up on the difference between 'wire' as a product or 'wire' as a component of that product. The explanation is unclear. I'll modify my writing accordingly. We've had discussions on the list about various tools offered to the building commuinity for application of terminals. Here's one: ------------------------------------- Snipits from thread of November 2004 ------------------------------------- Hmmm . . . I noted that in my evaluation of the tool a couple of weeks ago. I sent the tool back to B&C and copied them on the note suggesting that the dies were installed into the tool backwards (you can remove them and re-install the other direction). However, I noted further that the tool put the crimps too far apart on a PIDG terminal. Further, the insulation grip did not close a red terminal down on 22AWG Tefzel. See the following photos. I cannot recommend that tool. See following pictures on my website. http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P255.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P256.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P257.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P258.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P259.jpg >Are any of the interchangeable dies for crimping coax cable? Yes . . . but die-sets were more than half cost of tool and taking time to change them out was a bit of a pain. All my tools are dedicated to a single task. There was another thread concerning a Cleveland tool someone purchased Sept 2004 > >I sent the WTC380 to you on Monday via priority mail Bob. I tried to tell >you by replying to the sender but the mail was returned undeliverable. I >sent crimp examples to Buzz at Cleveland who was also very interested in >knowing if there was a problem with their product. Got it today. Short story is that failure to grip a 22AWG wire at all was because terminal was in tool backwards. Unlike the tools B&C sells with symmetrical dies, this tool is placement specific as to insertion of terminals. But even after you get the terminal in the right way, there's a bit of a problem. See: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND60A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND61A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND65A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND66A.jpg Bottom line is that this tool was designed for use with PVC wire having larger outside diameter than Tefzel and in spite of its very nicely formed die set, just doesn't close the insulation grip adequately on a PIDG terminal. I'd appreciate it if you would forward a copy of this message to Buzz. Your tool is on the way back . . . ----------- Paul is correct in that you cannot rely on the statements of tool and terminal manufacturers to insure compatibility of products - ESPECIALLY when the tool manufacturer and terminal manufacturer are different folks. These pictures illustrate one example of what might be called a fairly universal tool. http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/67A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/678.jpg These pictures are the business end of a t-head AMP tool I bought almost exactly 40 years ago. It features an adjustable insulation grip die set. Most of my AMP tools have adjustable insulation grip dies although the t-head has the widest range. Lot cost tools like the one that started this thread never have adjustable insulation grip dies . . . so one needs to be more selective. When I offered the low cost tool for the first time about 6 years ago, I tested the tool with AMP PIDG terminals on tefzel wire and found the combination adequate. About a year ago, I got some samples of terminals from JST in Japan. These are mil-qualified but when tested with the tool I sold, produced results I didn't want to sell. See: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/JST_Samples_2.jpg The upper terminal was a JST, the lower is AMP PIDG. I was disappointed because the JST terminals were about half the cost of PIDG . . . The idea behind the shop notes at: http://www.aeroelectric.com/articles/CrimpTools/crimptools.html was to reinforce the simple ideas about successful terminal installation. Unless you're using tools mated to terminal by the same manufacturer, it's a good idea to be treat the combination with suspicion until you confirm that the terminals, tool and wire are suited for the task. It's not difficult if you take time to understand what's needed. --------------- End of Past Threads -------------------------- Okay down to the question at hand: Phil sent me his AMP tool for evaluation. This picture illustrates the features of the die-set for this tool along with proper insertion of terminals for installation. http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/AMP_1.jpg I found that this tool produces consistent and adequate grips on the CONDUCTORS of all sizes of wire that are covered by the red/blue/yellow PIDG terminals. I cannot explain why Phil was not getting consistent grips on his 22AWG applications except that the terminals must not have been inserted and centered in the dies as shown in this photo set. Now the down side: This tool does not close the INSULATION grip sufficiently to grab the smaller Tefzel wires. This was a problem noted with one of the tools above in: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND65A.jpg This tool would be just fine for 99.9% of all commercial work where fatter PVC insulation was used on the wires. This investigation reenforces words I've offered about matching the tool/terminal/wire combinations you plan to use. Even when (as in this case) terminals and tool are both by AMP . . . the combination does not produce adequate installations for Phil's airplane wherein the wire of choice is 22759/16 Tefzel. Now, if I were working a job in the field and this was the only terminal/tool combo available for the task. One could consider putting 1/2" hunks of heatshrink on the ends of the stripped wires before installing a terminal. This would "fatten" up the insulation sufficiently to achieve a good insulation grip with PIDG terminals in this tool. However, I wouldn't want to wire a whole airplane with this technique. Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Modern ND external voltage
> > >Does anyone know of a newer, externally regulated ND alternator > >application of less than 70 amps output? Are their any late model > >Hondas that have the VR in the ECM or other external location? > >Charlie Kuss > > >NO, Charlie I am very familiar with all models of ND alternators and the >smallest ones with internal fans and external regulator is 117 amps . . . . >If you don't need 117-120 amps and weight I would stick with a smaller > 35-55 amp unit. If you need a little more than the 60-80 amp units are > a good choice but they are all GASP! Internal regulated. That is the > way folks do it today. I understand the fear and trepidation of using > a GASP! Internal VR alternator, but may be you may consider it in the > future. Despite the guy who flew with his head in the clouds while he > cooked his battery, I would still suggest you consider using an I-VR > alternator, but that is your choice. Why not just write a check to B&C >and buy one of their 60 amp external units, or that other company that > makes (modifiys) ND alternators for external VR use. Well I think I > know the answer, cost. George, you're digressing from informative dissertation to unkind rhetoric and propaganda. Nobody has EVER argued with you over the demonstrated reliability of the modern alternators. As I've stated many times, I have clients who embrace certain traditional design goals which tend to be reenforced by data we get on real field failures of the IR alternators. You may personally brush these incidents aside in your personal design decisions. I must object to your backhanded references to folks who have suffered these failures and have brought their stories forward (warts and all) to help raise our level of understanding. This atmosphere chases folks away. I've oft suggested that it's just as important for builders to share their failures as it is to share their successes. Knowing what DOES NOT work is as valuable as knowing what DOES work. It keeps us from re-inventing the same mistakes over and over again. But folks at risk for being targets of derisive comments and unkind behaviors will not be inclined to be forthcoming. With this case in particular, you've had no conversation with the individual and have know knowledge of details of the event or the investigations that have been launched because of his willingness to share. May I suggest that whacking at anyone like this is counter-productive and perhaps even mean spirited? Please offer your data and logic with the goal of advancing our understanding and refrain from such personal attacks when you know so very little about them. There's a big difference between noting some level of ignorance as a matter of fact and hurling a label of ignorance at someone just because they disagree with you. Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Odyssey in engine cmptmt
Great question!!!! Is there anyone out there with a willingness to go find out? This thread could go on for weeks with lots of opinions and anecdotes stirred into the stew but with no conclusive data generated. I've often suggested that the 40-hour flyoff should include the kinds of investigations we do on production aircraft. Our #1 and #2 flight test articles are covered with various sensors and data recording systems which are used to confirm our design results. If someone has a firewall mounted RG battery in an RV and would be willing to go get some flight test data next summer, I'll provide the data acquisition system and sensors to get the numbers. It will take some time and effort. It won't be cheap as it involves installation flight testing of several hours and removal. But with such data in hand, we can co-author an article that will answer the questions that will make future threads on this topic little more than snippets referring the questioner to real data. Bob . . . > > >Larry - yes, I have built a -9A and am building a -4. I have never thought >VANS' strong point is electrics and that is why I asked. I was hoping >someone would say they knew what temps the battery was enduring since it >ought to be a problem and appears not to be. > >Steve. > >----- Original Message ----- >From: "LarryRobertHelming" <lhelming(at)sigecom.net> >To: >Subject: Re: AeroElectric-List: Odyssey in engine cmptmt > > > > > > > > The largest supplier of airplanes in the world is now Vans Aircraft. For > > their current models they suggest mounting the battery on the engine side > > of > > the FW. They have thousands flying. But not all are mounted FWF due > > mostly > > to W&B considerations. > > > > Indiana Larry, RV7 Tip Up SunSeeker 76 hours > > > > "Please use the information and opinions I express with responsibility, > > and > > at your own risk." > > ----- Original Message ----- > > > >> > >> > >> Any strong views on having the battery the engine side of the firewall. > >> It > >> must get quite hot. Clearly the advantage of short cable runs is > >> considerable. > >> > >> Comments? Steve. ________________________________________________________________________________
Date: Dec 10, 2005
From: Charlie Kuss <chaztuna(at)adelphia.net>
Subject: Re: Modern ND external voltage
At 05:16 AM 12/10/2005, you wrote: > > >Does anyone know of a newer, externally regulated ND alternator > >application of less than 70 amps output? Are their any late model > >Hondas that have the VR in the ECM or other external location? > >Charlie Kuss > > >NO, Charlie I am very familiar with all models of ND alternators and the >smallest ones with internal fans and external regulator is 117 amps. If >you change the pulley and can fit it, go for it. ND does make smaller >alternators with external VR's, but they are OLD circa 1980 external >fan units form 35-60 amps. They are not real big or are they small or >light. I would not go with these since technology is much better in the > late 80's alternators, which are still the basis of new alternators made > to day. Internal dual fans are much better and they have better > windings and made for high speed rotation, which improves efficiency. > (weight for power output has been getting better and better) >snipped > > If you want REAL Nippondenso, new and small you are stuck with 45 > amp industrial applications that are still being made by ND. If you > want a 55-60 amp unit it is going to be used / rebuilt or aftermarket. > > I am getting samples of NEW aftermarket units and evaluating them > for aircraft use. If you want one let me know. I will be getting 45 amp > units and 55 amp units. > > George George, Actually, I have a NAPA rebuilt 70 amp ND alternator off of a 1991 Toyota Camry. Lester #13277 See http://www.vicic.com.tw/alternators/gvd70206.htm This also comes as an 80 amp unit Lester # 13331 See http://www.vicic.com.tw/alternators/gvd80205.htm I am capable of converting this unit to external regulator if I decide to go that way. I have a spare "core" alternator to practice on. I asked about Honda units simply because the internal fans spin in the correct direction for use on a Lycoming. Bob & others have commented before that fan direction is not that critical for our purposes. Last night I searched through various Mopar and Honda wiring schematics on my automotive ALLDATA software. I didn't find any externally regulated Honda units newer than 1983. I'm not wild about using an alternator off of a 20+ year old car model. They are readily available now. The problem comes 5 to 10 years down the road. These cars are all headed for (or already in) the junk yard. The supply of cores and the demand for on the shelf rebuilt units will be long gone in 2011 or 2016. I'm planning on heated seats or heated clothing for my RV-8A project. That is one reason why I want a unit with 60+ amp capacity. The other reason is I, like you, believe that an alternator's life expectancy is directly related to how hard (percentage of rated output) it is used. Next time I have one of the newer Mopar externally regulated alternators out of a vehicle, I'll compare it to my current unit. I'll check weight and physical dimensions. For the benefit of the other listers, it should be noted that most alternators used since the mid 1980s, have serpentine style pulleys. These can be swapped out for the older 2.5" diameter V type pulleys used on the earlier models. The early 1980s model units and the later 1990s internally regulated units all use 15mm diameter rotor shafts. Because of this, you can simply swap out the pulleys. I'm going to use a 4" diameter aluminum aftermarket pulley. One more question George. In my ALLDATA software, it calls the ND alternators (Chrysler also uses Bosch units) "Corporate Units". Can I infer from this that these alternators are actually made by Chrysler (or a subsidiary) under license from ND? Or is there another explanation? Charlie Kuss ________________________________________________________________________________
Date: Dec 10, 2005
From: Bob White <bob@bob-white.com>
Subject: Re: Pitot tube question
I've posted some photos of the pitot tube and connector at: http://www.bob-white.com/pitot-tube-a.jpg http://www.bob-white.com/pitot-con-side.jpg and http://www.bob-white.com/pitot-con-end.jpg Sorry, the connector photos are a little blurry. I also found the following on the side of the connector: "Part No. 39A3638 Assem No. 39A3637" and on the other side, the same assembly no. and "Part No. 29A3639" Thanks, Bob W. "Craig Payne" wrote: > > Can you post a picture of the tube and the connector somewhere? (the e-mail > list software throws away any attachments you try to send directly to the > members of the list). > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Pitot tube question > > > I purchased a homebuilt with a heated pitot tube. It has a two pin > connector, which looks like it's made from a white ceramic material, that is > broken. Anyone have any suggestions for where I can find a replacement > connector. I don't know what brand it is. > > Thanks, > Bob W. > -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
Date: Dec 10, 2005
From: gert <gert.v(at)sbcglobal.net>
Subject: Re: Modern ND external voltage (Charlie Kuss)
Hi George here is a question for you. Do you know of replacement brush holders which would replace an existing brushholder and regulator, to an externally regulated brush holder. The idea is on the following web page http://www.miramarcollege.net/programs/avim/faculty/north/alternator/index.htm I have the brush holder mentioned on this page and looking at the ND alternator unit I have from the suzuki samurai, it appears to be off only a few degrees in the mounting hole region, I can't but wonder if there exists a lester part# for my ND alternator bursh holder which would bring the contacts out rather than to the internal regulator. do u know where such info might be found to determine what different brush holders fit a particular ND alternator??? Thanks Gert >NO, Charlie I am very familiar with all models of ND alternators > ________________________________________________________________________________
Date: Dec 10, 2005
From: John Markey <markeypilot(at)yahoo.com>
Subject: Requesting Special Handling
Old Bob wrote:" ... but I do not agree that you cannot make a request to have your flight handled differently than the controller was expecting without declaring an emergency." I agree, Bob. You can always ask. Never mind a failure, I will ask for special requests even if it is just a trivial thing like flying into a busy airport for the first time, when I'm using a new instrument, especially the fancy gps, and when I'm flying a rental or the CAP plane into complex airspace.I'll tell Approach that I am a "rookie" to their airspace. After broadcasting this tidbit, I've never been rebuked. I often offer to circle until they can handle a "rookie". I did this on a FAA flight review and totally surprised the inspector - but make a favorable mark with him. The most important time to request special handling is a "first flight". I first flew my "used" Glasair at St. Pete in Florida [that mythical land south of Chicago with 70' sunny skies in January... sigh ...]. The controller even contacted Tampa and gave me a flying altitude block in the pattern, since he figured I'd bust the Class C ceiling - right up against Tampa's Class B floor - learning to fly the GII, which climbed like a wild bird uncaged for the first time in years. I did break the Class C-B boundary a few times just sorting through things while making approaches with the "option". When I finally departed St. Pete, Tampa picked me up, turned me south and then asked me how I liked the "new" plane. It seems they too were interested in the "first flight", having known the original builder/owner [a great guy and a fine builder - won Grand Champ with this plane, he did]. They were glad to help me out with the "special request". Ask for it is my advice, if it's just a few of the gyros running away, or if things just are too new or too filled with local visual ground marker points of reference from the local tower guys! - e.g., "fly the I-394 corridor to the East-West Freeway" is just great if you know what and where the heck I-395 is from 2500 agl without the Rand-McNally atlas on your lap! John Markey Glasair IIS with a 6-pack, a gps and a g-meter [to measure my crummy landings !!! ] --------------------------------- ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Pitot tube question
Date: Dec 10, 2005
http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf Upper right, phenolic connector. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White Subject: Re: AeroElectric-List: Pitot tube question I've posted some photos of the pitot tube and connector at: http://www.bob-white.com/pitot-tube-a.jpg http://www.bob-white.com/pitot-con-side.jpg and http://www.bob-white.com/pitot-con-end.jpg Sorry, the connector photos are a little blurry. I also found the following on the side of the connector: "Part No. 39A3638 Assem No. 39A3637" and on the other side, the same assembly no. and "Part No. 29A3639" Thanks, Bob W. "Craig Payne" wrote: > > Can you post a picture of the tube and the connector somewhere? (the e-mail > list software throws away any attachments you try to send directly to the > members of the list). > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Pitot tube question > > > I purchased a homebuilt with a heated pitot tube. It has a two pin > connector, which looks like it's made from a white ceramic material, that is > broken. Anyone have any suggestions for where I can find a replacement > connector. I don't know what brand it is. > > Thanks, > Bob W. > -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Tyco Contactors . . .
Thanks for your reply, Bob, about my question on contactors. Conceptually, I understand you point about system design to minimize the effect of any one component failure. I've ordered your book to learn what you recommend about system design in new all electric (no vacuum) airplanes. And I'll check in with AeroElectric-list. As a final though on this thread, I'm thinking of an aircraft electrical system with a single 24 volt battery and single alternator. (I certainly plan an essential bus) With an alternator failure, the bus voltage will begin to drop dependent on the load. I think I can select most if not all the essential components to operate down to about 10 volts. As you know, new electrical components (radios, EFIS, gyros, gauges, panel lighting, and more) operate from about 30 volts down to about 10 volts. They increase their current draw to maintain fixed power consumption. With a 24 volt battery draining down to 10 Volts, more of the battery capacity can be used down to the 10 V cutoff than when using a 12 volt battery down to a 10 V cutoff. One hitch is the contactor that connects the battery to the essential bus. When a 12v battery gets down to 10v, it's 99% gone. When a 24v battery gets down to 20v it's 99% gone. There is no value in attempting to keep things alive below these levels. This new Tyco contactor operates down to 9 volts but also works fine at 28 volts. (plus it draws less current than standard contactors) Standard 28 volt contactors may not pull-in this low thus defeating the benefit of keeping the system operating all the way down to 10 V. The old Stancore (S701-1) contactor stays closed down to 3 or 4 volts but it's not a very useful trait. Maybe this is simplistic and I should just plan a smaller back-up alternator. However, even with a smaller back-up alternator, I would probably want to repair the main alternator upon landing (flight duration of up to one tank of gas). This wouldn't be much of a different safe flight duration than that offered when draining down a 24 volt battery to 10 volts. Have you considered this essential bus back-up power scenario and do you see that I'm overlooking something? See: http://www.aeroelectric.com/Pictures/Curves/DO-160_DC_Voltage_Input.gif Yes, ENERGY management numbers. Items qualified to work in certified aircraft need only show specified performance down to 22/11 volts and marginal functionality down to 18/9 knowing that if the thing is still useful in any way at 18/9, it will have sucked every watt-second available from the battery. The point of failure tolerant design is to KNOW that you have sufficient watt-seconds of energy on board to do any conceivable task irrespective of any single failure. You need to start with a load-analysis of all the goodies you plan to carry and sort the pile of accessories in light of how you plan to use the airplane. Only then are you ready to select an architecture and the parts needed to implement it. Bob . . . ________________________________________________________________________________
From: "Wayne Sweet" <w_sweet(at)comcast.net>
Subject: Re: Glass Cockpit Options
Date: Dec 10, 2005
----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Glass Cockpit Options > > > In a message dated 12/9/2005 10:07:55 P.M. Central Standard Time, > w_sweet(at)comcast.net writes: > > The basic T-configuration (ASI, AI, Altimeter, and DG) with the two > support > instruments N&B or TC and VSI. At least that is what we called them a > couple > of decades ago. > Wayne > > > Sounds reasonable, but the VSI is not even a required instrument for IFR > flight! > I didn't know that. I assumed it was since every "store" bought airplane I have flown or seen has one. I would not like to fly IFR without one. I use it to hold altitude (when not on A/P) vice the altimeter, since it will tell immediately a deviation is happening before the altitmeter announces I've screwed up. Wayne > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > > ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: 24V starter on 12V system
> >Ladies and Gents, > >I posted a photo share several weeks ago looking for help with my system >schematic: > >http://www.matronics.com/photoshare/marknlisa@hometel.com.11.08.2005/index.h >tml > >I was hoping someone would have a better idea of how to proceed than me. > >Here's the deal. The link is to a DWG file of my main power distribution >system schematic. I started with Z-11 and added a subsystem that Bob >developed for me to allow two batteries to run in parallel during normal ops >and in series for start (this allows the use of a 24V starter in a 12V >system). My plan for this system is to use 1 Alternator with 2 Batteries for >system redundancy (instead of 2 Alternators and 1 Battery since I have to >use 2 Batteries anyway). > >My understanding of procedures in the event of an alternator failure (with >Z-11) is to switch off the DC master and switch on the E-bus alternate feed. >If I follow this procedure with the system depicted in the attached >schematic I'll only get power from the main battery during E-bus alternate >feed operation (with the DC master off, the second battery is disconnected >from the system). > >Assuming I choose to retain this system architecture, how do I change this >schematic to allow both batteries to power the E-bus during alternate feed >ops? I'm sorry. I thought I'd posted a link to this last July. The drawing was put up on the website back then at: http://www.aeroelectric.com/PPS/Engine/Starter/24V_Starter_14V_System.pdf >Alternatively, since I plan to replace batteries every two years and, if >IFR, to land immediately in the event of an alternater failure (Bob, I know >you advocate continuing to destination assuming battery reserves and power >usage are known, but that's just beyond my comfort level for IFR flight), >should I just scrap the E-bus architecture altogether and load shed >manually? Is there another benefit to the e-bus architecture besides >convient load shedding? Getting rid of battery contactor loads. If you use a pair of 17 a.h. batteries you'll have 34 a.h. capacity on board. If you can't comfortably launch into IFR with that much energy in the bucket, you need to reconsider your equipment. Did somebody will a suite of Cessna 500 series radios willed to you? Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Modern ND externaly regulated alternators
> >Bob, > I had a bit more time to research this tonight. That SunCoast part number >is the same as the Lester number. I found this info with photos and >applications. All show external voltage regulator. > >http://www.vicic.com.tw/alternators/gvd90201.htm > >http://www.vicic.com.tw/alternators/gvd90202.htm > >http://www.vicic.com.tw/alternators/gvd90204.htm > >http://www.vicic.com.tw/alternators/gvd90206.htm > >http://www.vicic.com.tw/alternators/gvd90207.htm > >http://www.vicic.com.tw/alternators/gvd90205.htm > >http://www.vicic.com.tw/alternators/gvd90203.htm > >Does anyone know of a newer, externally regulated ND alternator application >of less than 70 amps output? Are their any late model Hondas that have the >VR in the ECM or other external location?' Great data Charlie, thanks! One of the attendees at my seminar in Oregon last spring was situated pretty high up in the Bosh marketing and distribution system. He told us that Bosh doesn't make anything smaller than 100A machines except when they're doing alternators-to-print for ND and then 70A is the smallest. Seems the automotive world is ramping up their anticipated electrical loads. It may well be that the "modern" externally or internally regulated alternators will not be available in sizes smaller than those already noted. This may mean that individuals wanting to take advantage of the popular lilliputian ND machines around today will have to content themselves with after-market clones and rebuilds. Not necessarily a bad thing, just a portent of a shrinking market . . . but not a problem in the foreseeable future. Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: Bob White <bob@bob-white.com>
Subject: Re: Pitot tube question
Thanks Bruce, Pricey little thing isn't it. Bob W. "Bruce Gray" wrote: > > http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf > > Upper right, phenolic connector. > > Bruce > www.glasair.org > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Pitot tube question > > > > > I've posted some photos of the pitot tube and connector at: > http://www.bob-white.com/pitot-tube-a.jpg > http://www.bob-white.com/pitot-con-side.jpg and > http://www.bob-white.com/pitot-con-end.jpg > Sorry, the connector photos are a little blurry. > > I also found the following on the side of the connector: > "Part No. 39A3638 Assem No. 39A3637" and on the other side, the same > assembly no. and "Part No. 29A3639" > > Thanks, > Bob W. > > "Craig Payne" wrote: > > > > > > Can you post a picture of the tube and the connector somewhere? (the > e-mail > > list software throws away any attachments you try to send directly to the > > members of the list). > > > > -- Craig > > > > -----Original Message----- > > From: owner-aeroelectric-list-server(at)matronics.com > > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob > White > > To: aeroelectric-list(at)matronics.com > > Subject: AeroElectric-List: Pitot tube question > > > > > > I purchased a homebuilt with a heated pitot tube. It has a two pin > > connector, which looks like it's made from a white ceramic material, that > is > > broken. Anyone have any suggestions for where I can find a replacement > > connector. I don't know what brand it is. > > > > Thanks, > > Bob W. > > > -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Pitot tube question
> >http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf > >Upper right, phenolic connector. > >Bruce >www.glasair.org > > >-----Original Message----- >From: owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: Pitot tube question > > >I've posted some photos of the pitot tube and connector at: >http://www.bob-white.com/pitot-tube-a.jpg >http://www.bob-white.com/pitot-con-side.jpg and >http://www.bob-white.com/pitot-con-end.jpg >Sorry, the connector photos are a little blurry. > >I also found the following on the side of the connector: >"Part No. 39A3638 Assem No. 39A3637" and on the other side, the same >assembly no. and "Part No. 29A3639" Do you have a 14 or 28 volt system? And if a 14v system, are you sure this isn't a 28 volt pitot tube? Pitot tubes with ceramic masts are very old devices. It may be salvaged off an old airplane. The part numbers you've cited remind me of drawing numbers for the Mistubishi Diamond which we purchased in late 70's and made it into the Beechjet. The connector Bruce cited will probably fit your tube. I'm not aware of any different sized connectors for this task. The tube's appearance and part numbers suggest that you may want to investigate whether or not you have a tube that is truly compatible with your system. The numbering system may be purely coincidental but I'd sure check the tube's current draw at 14v. Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Temperature compensation
> > > > Okay, to what degree of uncertainty will your operating rules > > tolerate in knowing the real value of these temperatures? > > Plus/Minus 5C . . . 10C . . . 1C? > > +/- 5C should be acceptable > > > > For flight tests, would you consider a stand-alone, data acquisition > > system that's removed later for routine flight? > >My purpose is not scientific, but just getting better knowledge of my >aircraft. >I intend to use only the instruments panel gauges to record parameters >evolution and , just using them the most accurately I can: anyway, my dials >do not allow me to read less than 2C. > >I got the following answer from UMA. The trouble is that my cockpit is an >open one, not air-conditionned: > >"We do not, nor do I know of anyone who offers junction compensation. I >am sure for the right price it can be obtained. Someone got a little >wordy with an our explanation of the thermocouple operating principle. >What it amounts to is the cold junction is designed to be on the gauge >in a heated cockpit. If there is an extension used, that junction should >be in the same environment as the gauge for the guage to read correctly. >A worst case scenerio is for the "splice" to be in the engine >compartment in a cooling airstream, flying in Alaska. If you were using >this as scientific instrumentation, then the absolute accuracy depends >on the relative junction temperatures. If our installation instructions >are followed, the error is within 3%, well within the accuracy needed to >monitor engine operating temperature trends." Interesting. I'm not sure all the folks in the conversation are on the same page. Let's back track a bit. I understand that your primary goal is to use the ship's panel mounted instruments for all temperature studies and that your concerns are for instrument calibration accuracy over the anticipated range of cockpit environments. I looked over UMA's website hoping to see engineering data for installing and operating their products but no such luck. Question: What style of instruments are they? 270 degree, air-coil devices or 90 degree, pivot and jewel? I think I deduced from earlier notes that these do not require external power and derive pointer motion current directly from the thermocouple? Can you scan and e-mail me copies of the instruction sheets that came with your instruments? Bob . . . ________________________________________________________________________________
From: "Alan K. Adamson" <aadamson(at)highrf.com>
Subject: Busses, here we go again
Date: Dec 10, 2005
So let's see if I can keep this simple. A dual Alt/dual batt high performance airplane (ala Z14) I believe I've followed the 6" rule where appropriate, and the 2AWG equal strap rule, but I'm not sure about the long runs between the battery contactors and the alts or the avionics area. So figured I'd ask the experts. What problems might exist with the below setup? - Both Alts on the engine, with no room for batteries on the firewall - Batteries will be behind the front seats (it's a 2 seater) - The main battery will have a contactor right at the battery, but will require a run from that contactor to the starter relay which will be on the firewall. This starter relay module will also have the fuseable link and connection for the main alt - the aux battery will have a contactor right at the battery, and a fuseable link right after the contactor. Then a run of wire from the link to the aux alternator (I'm not including the shunts on purpose for simplicity) - each battery may have a battery buss, but living with the 6" rule is no problem - there will also be a crosstie contactor between the two batteries and in this case, it will be strap tied into the battery contactors Unless I missed something, this will mean that I'll have runs of wires from the batteries to the firewall and to the avionics areas. Long runs (4' ish to the firewall) - Main Batt contactor to starter relay module (at the moment, this does not include any protection, but could. It's a feed that goes to the starter relay (on the firewall) directly, and off the input side of the starter relay, it includes a fuseable link for the Main alt) - Aux Batt contactor to Aux Alt is protected right at the Aux battery and contactor with a fuseable link - Ground Medium runs (3' ish to the avionics area) - Avionics master (feed from a contactor right at the Main battery Contactor and includes a fuseable link right after the contractor, but before the run of wire) - Main Power Distribution Bus (p.bus - fuseable link protection right at the main battery after the batt contactor) - Aux Power Distribution Bus (e.bus - fuseable link protection right at the aux battery after the batt contactor) Short runs (6" rules) - Main batt buss - Aux batt buss I've tried to follow the basic rules I believe, with the exception of that one run from Main Batt to the starter relay, which isn't protected. What other "beginner" mistakes have I created for myself? Thanks in advance for the look :) Alan ________________________________________________________________________________
From: "Gilles Tatry" <gilles.tatry(at)wanadoo.fr>
Subject: Re: Temperature compensation
Date: Dec 10, 2005
Bob, You are right. I realize, too late (I have got all the instruments), that they are not ice-bath compensated, as I expected. They are designed to be used in an air-conditionned cockpit, supposed at 75DegF. Mine is open, at ambient temp. My only purpose is to be able to read directly the mesured temp, without systematic mental calculations to deduce the mesured value from the indicated one and the static temp. This correction could be done for flight test recordings once on ground, but it seems unrealistic to survey temp limitations with such mental procedure in flight. I hope an accuracy close to the instrument's one when properly installed. My first idea (probably dumb, seems too easy!) was to add another TC close to the instrument to get ambient temp and wire both TCs to send to the instrument a voltage corresponding to [T(mesured) + T(ambient) - 75DegF]. As the instrument reads T(sent) - [T(ambient) - 75DegF], indicated value should be T(mesured), as required. Can you see some solution that way? My instruments are UMA 1 1/4" Air Core, 270 degrees (very nice, indeed) and do need external power: EGT N12117K1K7F000 CHT N12116U150C000 Oil Temp N12113U150C000 I send you copy of the instruction sheets: One (Oil Temp) only says: "To be installed in an internal section of the aircraft" The other one (EGT, CHT) says: "Calibrated at a cold junction temperature of 75 DegF, so actual reading depends...etc..) For your information, UMA's answer to a question about TC extension: "You can use regular wire but you must use some type of connector. The thermo wire should be crimped to its connector, the extension can be soldered to its." Any comment? Thanks a lot for your precious help to all of us, Gilles >I got the following answer from UMA. The trouble is that my cockpit is an >open one, not air-conditionned: > >"We do not, nor do I know of anyone who offers junction compensation. I >am sure for the right price it can be obtained. Someone got a little >wordy with an our explanation of the thermocouple operating principle. >What it amounts to is the cold junction is designed to be on the gauge >in a heated cockpit. If there is an extension used, that junction should >be in the same environment as the gauge for the guage to read correctly. >A worst case scenerio is for the "splice" to be in the engine >compartment in a cooling airstream, flying in Alaska. If you were using >this as scientific instrumentation, then the absolute accuracy depends >on the relative junction temperatures. If our installation instructions >are followed, the error is within 3%, well within the accuracy needed to >monitor engine operating temperature trends." Interesting. I'm not sure all the folks in the conversation are on the same page. Let's back track a bit. I understand that your primary goal is to use the ship's panel mounted instruments for all temperature studies and that your concerns are for instrument calibration accuracy over the anticipated range of cockpit environments. I looked over UMA's website hoping to see engineering data for installing and operating their products but no such luck. Question: What style of instruments are they? 270 degree, air-coil devices or 90 degree, pivot and jewel? I think I deduced from earlier notes that these do not require external power and derive pointer motion current directly from the thermocouple? Can you scan and e-mail me copies of the instruction sheets that came with your instruments? Bob . . . ________________________________________________________________________________
Subject: Re: Busses, here we go again
Date: Dec 10, 2005
From: "John Schroeder" <jschroeder(at)perigee.net>
Terry - We have about 12' runs from the bulkhead aft of the baggage compartment of a Lancair ES for our Z-14 batteries. They go to thru studs on the firewall. WE have the crossfeed contactor back with the battery contactors. No fuseable links on the #2 AWG's at all. My understanding from the book and the schematics is that you do not need them. John wrote: > Unless I missed something, this will mean that I'll have runs of wires > from > the batteries to the firewall and to the avionics areas. -- ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Temperature compensation
> > > >Bob, > >You are right. >I realize, too late (I have got all the instruments), that they are not >ice-bath compensated, as I expected. >They are designed to be used in an air-conditionned cockpit, supposed at >75DegF. Mine is open, at ambient temp. > >My only purpose is to be able to read directly the mesured temp, without >systematic mental calculations to deduce the mesured value from the >indicated one and the static temp. This correction could be done for flight >test recordings once on ground, but it seems unrealistic to survey temp >limitations with such mental procedure in flight. >I hope an accuracy close to the instrument's one when properly installed. > >My first idea (probably dumb, seems too easy!) was to add another TC close >to the instrument to get ambient temp and wire both TCs to send to the >instrument a voltage corresponding to [T(mesured) + T(ambient) - 75DegF]. As >the instrument reads T(sent) - [T(ambient) - 75DegF], indicated value should >be T(mesured), as required. Can you see some solution that way? > >My instruments are UMA 1 1/4" Air Core, 270 degrees (very nice, indeed) and >do need external power: >EGT N12117K1K7F000 >CHT N12116U150C000 >Oil Temp N12113U150C000 This is a bit mystifying. Aircore meter movements require externally powered electronics to convert an analog signal into ratiometric, sine-cosine currents to drive the meter movement. As long as one goes to the trouble to add electronics, the idea of not going the final step to include a cold-junction compensated TC amplifier chip is pretty strange. The air-core driver doesn't have enough gain so some kind of stable, DC pre-amp is needed too . . . they're not saving much money by not taking advantage of the TC specific amplifiers. >I send you copy of the instruction sheets: >One (Oil Temp) only says: "To be installed in an internal section of the >aircraft" >The other one (EGT, CHT) says: "Calibrated at a cold junction temperature of >75 DegF, so actual reading depends...etc..)' This really SOUNDS like they built in some kind of simple gain to amplify the thermocouple signals and simply tweaked the offset to make them read right at room temp. Sad. Okay, what you COULD do is build an external signal conditioner using the Analog Devices AD596/597 to provide the cold-junction compensation and treat the instrument like a millivolt input linear instrument. See http://www.analog.com/UploadedFiles/Data_Sheets/664361174AD596_597_b.pdf I keep pretty good quantities of this chip on hand. I use them several times a year on various investigations. There are some low cost, fast-turn etched circuit board houses that supply free artwork layout programs. My personal favorite is at http://expresspcb.com I use these folks a LOT for one-of instrumentation and low volume production projects at RAC and for my clients. >For your information, UMA's answer to a question about TC extension: >"You can use regular wire but you must use some type of connector. The >thermo wire should be crimped to its connector, the extension can be >soldered to its." Nothing out of the ordinary here. For decades I was under the illusion that TC wire could ONLY be soldered with silver-solder and I speak to that process in the 'Connection. In recent years, I've discovered that good (active) flux tin-lead will solder them too. Takes a high temp (700 degree iron) and some care to observe that tinning is actually taking place. Once the tips are "tinned" you can solder them into solder-cup connectors with ordinary techniques. Of course, where ever you change from TC to copper conductors establishes the cold junction. At Cessna in the 60's this junction happened in a Thermos bottle filled with finely crush distilled water and distilled-water ice. I could sketch the circuit for you but I'll need to know the input impedance of the instrument. If you have some resistors, a variable bench supply and a digital voltmeter, we can craft an experiment to characterize the instrument's input. Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Version 9.0 of CD is posted.
Version 9.0 to our Data CD has been posted at: http://aeroelectric.com/CD It's about twice the size of V8.0 Folks with high speed connections are certainly welcome to download and distribute this work to locals as they are able and see fit. A test load from my cable modem took about 13 minutes to get the whole thing. Bob . . . ________________________________________________________________________________
Date: Dec 10, 2005
From: Bob White <bob@bob-white.com>
Subject: Re: Pitot tube question
"Robert L. Nuckolls, III" wrote: > > > > > >http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf > > > >Upper right, phenolic connector. > > > >Bruce > >www.glasair.org > > > > > >-----Original Message----- > >From: owner-aeroelectric-list-server(at)matronics.com > >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > >To: aeroelectric-list(at)matronics.com > >Subject: Re: AeroElectric-List: Pitot tube question > > > > > > > > > >I've posted some photos of the pitot tube and connector at: > >http://www.bob-white.com/pitot-tube-a.jpg > >http://www.bob-white.com/pitot-con-side.jpg and > >http://www.bob-white.com/pitot-con-end.jpg > >Sorry, the connector photos are a little blurry. > > > >I also found the following on the side of the connector: > >"Part No. 39A3638 Assem No. 39A3637" and on the other side, the same > >assembly no. and "Part No. 29A3639" > > Do you have a 14 or 28 volt system? And if a 14v system, > are you sure this isn't a 28 volt pitot tube? Pitot > tubes with ceramic masts are very old devices. It may > be salvaged off an old airplane. The part numbers > you've cited remind me of drawing numbers for the > Mistubishi Diamond which we purchased in late 70's > and made it into the Beechjet. > > The connector Bruce cited will probably fit your > tube. I'm not aware of any different sized connectors > for this task. The tube's appearance and part numbers > suggest that you may want to investigate whether or > not you have a tube that is truly compatible with > your system. The numbering system may be purely > coincidental but I'd sure check the tube's current > draw at 14v. > > Bob . . . > > Thanks Bob, It is a 14 volt system, and the plane has been flying since 1979. I think before I plunk down $88 for a new connector, I will try a high temp epoxy repair on this one. It would be nice to know I have the correct voltage though. What current draw should I expect putting 12 V on a 24 V unit? I'm a little suspicious of the current ratings shown on the Spruce catalog page. The 12 V one is shown pulling 10A and the 24V one 15A. OTOH, the Falcon Pitot tubes on the same page are shown pulling 7A and 3.5A for 12V and 24V respectively and is said to be AN5812 compliant. Bob W. -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 10, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/10/2005 10:40:07 A.M. Central Standard Time, w_sweet(at)comcast.net writes: I didn't know that. I assumed it was since every "store" bought airplane I have flown or seen has one. I would not like to fly IFR without one. I use it to hold altitude (when not on A/P) vice the altimeter, since it will tell immediately a deviation is happening before the altimeter announces I've screwed up. Good Evening Wayne, Same here, I just wanted to point out that the regulations are not always what intuition tells us they could or should be! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 Do Not Archive ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 10, 2005
Subject: Re: Glass Cockpit Options
Excuse me Wayne, I goofed! I should have added a historical comment. The units you have been using are almost certain to be IVSIs. That stands for Instantaneous Vertical Speed Indicators. The IVSI was an invention generally credited to an American Airlines Captain whose name escapes me. He came up with the idea in the early fifties. The VSI's we used before that time had so much lag that we were always told to be sure and establish a steady state climb or descent before we evaluated the rate! Maybe that has some bearing as to why the FAA doesn't have them listed as a piece of required equipment. Instrumentation is a constantly evolving thing. That is one of the reasons that I don't like it when the FAA, or anybody else, tries to force us into standardizing what we need or how we use what we have. I agree that the airlines and military have a need to use standardization. They are constantly mixing crews and flying different airplanes with different crews. However, I see absolutely no reason why American Airlines needs to have the same instrument panel layout that is used by Delta Airlines. Diversity is good! If one layout proves better than another considering the way things are being used by any individual dual operator, we all gain new knowledge. As I have said before: Standardization is the mortal enemy of innovation! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 12/10/2005 10:40:07 A.M. Central Standard Time, w_sweet(at)comcast.net writes: I didn't know that. I assumed it was since every "store" bought airplane I have flown or seen has one. I would not like to fly IFR without one. I use it to hold altitude (when not on A/P) vice the altimeter, since it will tell immediately a deviation is happening before the altimeter announces I've screwed up. ________________________________________________________________________________
Date: Dec 10, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: Glass Cockpit Options
FWIW and not to be argumentative . . . the altimeter in "immediate" . . . the VSI has a delay . . . having said that, I've got a BMA "Lite" and I'm also installing a VSI. Good Luck, Bob Christensen On 12/10/05, BobsV35B(at)aol.com wrote: > > > Excuse me Wayne, I goofed! > > > I should have added a historical comment. The units you have been using > are > almost certain to be IVSIs. > > That stands for Instantaneous Vertical Speed Indicators. > > The IVSI was an invention generally credited to an American > Airlines Captain > whose name escapes me. He came up with the idea in the early fifties. The > VSI's we used before that time had so much lag that we were always told > to be > sure and establish a steady state climb or descent before we evaluated the > rate! Maybe that has some bearing as to why the FAA doesn't have > them listed as > a piece of required equipment. > > Instrumentation is a constantly evolving thing. That is one of the reasons > that I don't like it when the FAA, or anybody else, tries to force us into > standardizing what we need or how we use what we have. I agree that the > airlines and military have a need to use standardization. They are > constantly mixing > crews and flying different airplanes with different crews. However, I > see > absolutely no reason why American Airlines needs to have the > same instrument > panel layout that is used by Delta Airlines. > > Diversity is good! > > If one layout proves better than another considering the way things are > being used by any individual dual operator, we all gain new knowledge. > > As I have said before: Standardization is the mortal enemy > of innovation! > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > In a message dated 12/10/2005 10:40:07 A.M. Central Standard Time, > w_sweet(at)comcast.net writes: > > I didn't know that. I assumed it was since every "store" bought airplane > I > have flown or seen has one. I would not like to fly IFR without one. I > use > it to hold altitude (when not on A/P) vice the altimeter, since it will > tell > > immediately a deviation is happening before the altimeter announces I've > screwed up. > > ________________________________________________________________________________
Date: Dec 10, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: Glass Cockpit Options
I meant "is immediate" . . . sorry for the typo. On 12/10/05, Bob C. wrote: > > FWIW and not to be argumentative . . . the altimeter in "immediate" . . . > the VSI has a delay . . . having said that, I've got a BMA "Lite" and I'm > also installing a VSI. > > Good Luck, > Bob Christensen > > > On 12/10/05, BobsV35B(at)aol.com wrote: > > > > > > > > Excuse me Wayne, I goofed! > > > > > > I should have added a historical comment. The units you have been > > using are > > almost certain to be IVSIs. > > > > That stands for Instantaneous Vertical Speed Indicators. > > > > The IVSI was an invention generally credited to an American > > Airlines Captain > > whose name escapes me. He came up with the idea in the early > > fifties. The > > VSI's we used before that time had so much lag that we were always told > > to be > > sure and establish a steady state climb or descent before we evaluated > > the > > rate! Maybe that has some bearing as to why the FAA doesn't have > > them listed as > > a piece of required equipment. > > > > Instrumentation is a constantly evolving thing. That is one of the > > reasons > > that I don't like it when the FAA, or anybody else, tries to force us > > into > > standardizing what we need or how we use what we have. I agree that the > > airlines and military have a need to use standardization. They are > > constantly mixing > > crews and flying different airplanes with different crews. However, I > > see > > absolutely no reason why American Airlines needs to have the > > same instrument > > panel layout that is used by Delta Airlines. > > > > Diversity is good! > > > > If one layout proves better than another considering the way things are > > being used by any individual dual operator, we all gain new knowledge. > > > > As I have said before: Standardization is the mortal enemy > > of innovation! > > > > Happy Skies, > > > > Old Bob > > AKA > > Bob Siegfried > > Ancient Aviator > > Stearman N3977A > > Brookeridge Air Park LL22 > > Downers Grove, IL 60516 > > 630 985-8503 > > > > In a message dated 12/10/2005 10:40:07 A.M . Central Standard Time, > > w_sweet(at)comcast.net writes: > > > > I didn't know that. I assumed it was since every "store" bought > > airplane I > > have flown or seen has one. I would not like to fly IFR without one. I > > use > > it to hold altitude (when not on A/P) vice the altimeter, since it will > > tell > > > > immediately a deviation is happening before the altimeter announces I've > > screwed up. > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Tammy Goff" <tngoff(at)houston.rr.com>
Subject: Re: Glass Cockpit OptionsGlass Cockpit Options
Date: Dec 10, 2005
The VSI is not a required instrument. Nice to have but not required. George ________________________________________________________________________________
Date: Dec 11, 2005
From: "J. Mcculley" <mcculleyja(at)starpower.net>
Subject: Re: Odyssey in engine cmptmt
I have temperature data in the firewall forward vicinity that might be useful in a general sense for this discussion. My battery is immediately aft of the seats but I installed 18 temperature sensors during construction to assess what was happening in the vicinity of my tightly cowled Lycoming 180 HP engine. I have continued to collect data sporadically well beyond the initial 40 hours. With about 300 operating hours to date I have seen about all the operating conditions that are probably to be encountered in the weather conditions of the eastern half of the country where ambient temperatures seldom reach much above the mid 90's. The highest in-flight temperature behind the upper portion of the engine accessory case has been 126F. This sensor is in the air space about half way between the engine and the firewall. It is exposed to both the air movement past it as well as the radiated heat from the engine. Near it is my SD-8 PM alternator mounted on the vacuum pad drive. Its temperature has never exceeded 196F as measured by a shielded, surface contact sensor attached to the location on the alternator suggested by B&C. This data was reported to B&C and they considered it to be well within reason. Another data point that indicates what the free air flow temperatures are behind the engine shows a maximum of 184F in the exit air from the cowl. There are higher temperatures in the forward engine areas such as at the starter with a maximum of 198F due probably to the proximity of a cross-over exhaust and heat muff assembly ahead of the oil sump. Were a battery to be installed on the firewall, I would expect it to never see any temperature higher than maybe 150F in similar installations during normal operation. There is a rise in under-cowl temperatures after shut down, but the mass of a battery should prevent it from responding significantly before the under-cowl temperature drops back to something lower than the in-flight levels. I suspect that batteries see much more severe conditions in many non-aircraft installations, and firewall mounted certified installations operated in the southwest in the summer seem to survive under ambient conditions well above 100F before even starting the engine. Although this data can not represent all possible installations, I think it may be useful as a ballpark indication of what can be expected as the environment around a firewall mounted battery. Jim Robert L. Nuckolls, III wrote: > > > Great question!!!! Is there anyone out there with a willingness > to go find out? This thread could go on for weeks with lots of > opinions and anecdotes stirred into the stew but with no conclusive > data generated. > > I've often suggested that the 40-hour flyoff should include > the kinds of investigations we do on production aircraft. Our > #1 and #2 flight test articles are covered with various sensors > and data recording systems which are used to confirm our design > results. > > If someone has a firewall mounted RG battery in an RV and > would be willing to go get some flight test data next summer, > I'll provide the data acquisition system and sensors to get the > numbers. It will take some time and effort. It won't be cheap > as it involves installation flight testing of several hours > and removal. > > But with such data in hand, we can co-author an article that > will answer the questions that will make future threads on > this topic little more than snippets referring the questioner > to real data. > > Bob . . . > > > >> >> >>Larry - yes, I have built a -9A and am building a -4. I have never thought >>VANS' strong point is electrics and that is why I asked. I was hoping >>someone would say they knew what temps the battery was enduring since it >>ought to be a problem and appears not to be. >> >>Steve. >> >>----- Original Message ----- >>From: "LarryRobertHelming" <lhelming(at)sigecom.net> >>To: >>Subject: Re: AeroElectric-List: Odyssey in engine cmptmt >> >> >> >>> >>> >>>The largest supplier of airplanes in the world is now Vans Aircraft. For >>>their current models they suggest mounting the battery on the engine side >>>of >>>the FW. They have thousands flying. But not all are mounted FWF due >>>mostly >>>to W&B considerations. >>> >>>Indiana Larry, RV7 Tip Up SunSeeker 76 hours >>> >>>"Please use the information and opinions I express with responsibility, >>>and >>>at your own risk." >>>----- Original Message ----- >>> >>> >>>> >>>> >>>>Any strong views on having the battery the engine side of the firewall. >>>>It >>>>must get quite hot. Clearly the advantage of short cable runs is >>>>considerable. >>>> >>>>Comments? Steve. > > > > > > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Odyssey in engine cmptmt
Date: Dec 11, 2005
> Well and good, but we hear 90% from the naysayers and precious little from > all others. Let's simplify the whole deal by taking a poll amongst all > listers: > anyone with a firewall mounted RG battery in an RV who has used it through > a > summer and had a problem or no problem with it, please indicate here: I'm among "all others." Van's RV-7 Odyssey PC680 on the firewall as per Van's FWF 720 hours on the hobbs 2 summers in the southwest, lots of heat abuse No problems with the battery. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "Steve Sampson" <SSampson.SLN21(at)london.edu>
Subject: Re: Odyssey in engine cmptmt
Date: Dec 11, 2005
Jim - interesting data. You did not say what type of aircraft? Steve. ----- Original Message ----- From: "J. Mcculley" <mcculleyja(at)starpower.net> Subject: Re: AeroElectric-List: Odyssey in engine cmptmt > > > I have temperature data in the firewall forward vicinity that might be > useful in a general sense for this discussion. My battery is > immediately aft of the seats but I installed 18 temperature sensors > during construction to assess what was happening in the vicinity of my > tightly cowled Lycoming 180 HP engine. > > I have continued to collect data sporadically well beyond the initial 40 > hours. With about 300 operating hours to date I have seen about all the > operating conditions that are probably to be encountered in the weather > conditions of the eastern half of the country where ambient temperatures > seldom reach much above the mid 90's. > > The highest in-flight temperature behind the upper portion of the engine > accessory case has been 126F. This sensor is in the air space about half > way between the engine and the firewall. It is exposed to both the air > movement past it as well as the radiated heat from the engine. Near it > is my SD-8 PM alternator mounted on the vacuum pad drive. Its > temperature has never exceeded 196F as measured by a shielded, surface > contact sensor attached to the location on the alternator suggested by > B&C. This data was reported to B&C and they considered it to be well > within reason. > > Another data point that indicates what the free air flow temperatures > are behind the engine shows a maximum of 184F in the exit air from the > cowl. > > There are higher temperatures in the forward engine areas such as at the > starter with a maximum of 198F due probably to the proximity of a > cross-over exhaust and heat muff assembly ahead of the oil sump. > > Were a battery to be installed on the firewall, I would expect it to > never see any temperature higher than maybe 150F in similar > installations during normal operation. There is a rise in under-cowl > temperatures after shut down, but the mass of a battery should prevent > it from responding significantly before the under-cowl temperature drops > back to something lower than the in-flight levels. > > I suspect that batteries see much more severe conditions in many > non-aircraft installations, and firewall mounted certified installations > operated in the southwest in the summer seem to survive under ambient > conditions well above 100F before even starting the engine. > > Although this data can not represent all possible installations, I think > it may be useful as a ballpark indication of what can be expected as the > environment around a firewall mounted battery. > > Jim > > Robert L. Nuckolls, III wrote: >> >> >> >> Great question!!!! Is there anyone out there with a willingness >> to go find out? This thread could go on for weeks with lots of >> opinions and anecdotes stirred into the stew but with no conclusive >> data generated. >> >> I've often suggested that the 40-hour flyoff should include >> the kinds of investigations we do on production aircraft. Our >> #1 and #2 flight test articles are covered with various sensors >> and data recording systems which are used to confirm our design >> results. >> >> If someone has a firewall mounted RG battery in an RV and >> would be willing to go get some flight test data next summer, >> I'll provide the data acquisition system and sensors to get the >> numbers. It will take some time and effort. It won't be cheap >> as it involves installation flight testing of several hours >> and removal. >> >> But with such data in hand, we can co-author an article that >> will answer the questions that will make future threads on >> this topic little more than snippets referring the questioner >> to real data. >> >> Bob . . . >> >> >> >>> >>> >>>Larry - yes, I have built a -9A and am building a -4. I have never >>>thought >>>VANS' strong point is electrics and that is why I asked. I was hoping >>>someone would say they knew what temps the battery was enduring since it >>>ought to be a problem and appears not to be. >>> >>>Steve. >>> >>>----- Original Message ----- >>>From: "LarryRobertHelming" <lhelming(at)sigecom.net> >>>To: >>>Subject: Re: AeroElectric-List: Odyssey in engine cmptmt >>> >>> >>> >>>> >>>> >>>>The largest supplier of airplanes in the world is now Vans Aircraft. >>>>For >>>>their current models they suggest mounting the battery on the engine >>>>side >>>>of >>>>the FW. They have thousands flying. But not all are mounted FWF due >>>>mostly >>>>to W&B considerations. >>>> >>>>Indiana Larry, RV7 Tip Up SunSeeker 76 hours >>>> >>>>"Please use the information and opinions I express with responsibility, >>>>and >>>>at your own risk." >>>>----- Original Message ----- >>>> >>>> >>>>> >>>>> >>>>>Any strong views on having the battery the engine side of the firewall. >>>>>It >>>>>must get quite hot. Clearly the advantage of short cable runs is >>>>>considerable. >>>>> >>>>>Comments? Steve. >> >> >> >> >> >> >> > > > ______________________________________________________________________ > > This email has been scanned by the MessageLabs Email Security System > on behalf of the London Business School community. > For more information please visit http://www.messagelabs.com/email > ______________________________________________________________________ > > > -- > 09/12/2005 > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Dec 11, 2005
Subject: Re: Glass Cockpit Options
In a message dated 12/11/2005 12:38:48 A.M. Central Standard Time, Fiveonepw(at)aol.com writes: Mark Phillips - 380 hrs PIC and a student until I die... do not archive Good Morning Mark, Very well said. A day we learn nothing is a day wasted may be an old platitude, but it works for me. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
Date: Dec 11, 2005
From: "Bob C. " <flyboy.bob(at)gmail.com>
Subject: Re: Glass Cockpit Options
Sorry . . . I didn't read the whole thread and should have kept my mouth shut . . . I didn't read the IVSI part . . . I'm just a poor hairy legged boy from Iowa and have no experience with IVSIs . . . Sorry for the interruption . . . . Bob On 12/11/05, BobsV35B(at)aol.com wrote: > > > In a message dated 12/11/2005 12:38:48 A.M. Central Standard Time, > Fiveonepw(at)aol.com writes: > > Mark Phillips - 380 hrs PIC and a student until I die... do not archive > > > Good Morning Mark, > > Very well said. > > A day we learn nothing is a day wasted may be an old platitude, but > it works > for me. > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > ________________________________________________________________________________
From: "Mark & Lisa" <marknlisa(at)hometel.com>
Subject: RE: 24V starter on 14V system
Date: Dec 11, 2005
> > > I'm sorry. I thought I'd posted a link to this last July. The drawing > was put up on the website back then at: > > http://www.aeroelectric.com/PPS/Engine/Starter/24V_Starter_14V_System.pdf > Bob, Thanks again for the above starter system schematic. I think I've miscommunicated. I've already incorporated this starter sub-system into a Z-11 architecture the way I think it should (see the link to the my .DWG file). My problem is I'm not sure I did that correctly. As I see it (reference the schematic I uploaded), if I switch off the main DC pwr and switch on the e-bus alt feed (the procedure in the event of alternator failure, and the only way to get rid of contactor loads) then the electrical system receives power from the main battery only. Am I reading it wrong? Here's the link to my DWG file. http://www.matronics.com/photoshare/marknlisa@hometel.com.11.08.2005/Main_Po wer_Dist.dwg I'd like to figure out a way to access both batteries when utilizing the e-bus. Thanks again for your help. Mark ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Pitot tube question
> >"Robert L. Nuckolls, III" wrote: > > > > > > > > > > > >http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf > > > > > >Upper right, phenolic connector. > > > > > >Bruce > > >www.glasair.org > > > > > > > > >-----Original Message----- > > >From: owner-aeroelectric-list-server(at)matronics.com > > >[mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob > White > > >To: aeroelectric-list(at)matronics.com > > >Subject: Re: AeroElectric-List: Pitot tube question > > > > > > > > > > > > > > >I've posted some photos of the pitot tube and connector at: > > >http://www.bob-white.com/pitot-tube-a.jpg > > >http://www.bob-white.com/pitot-con-side.jpg and > > >http://www.bob-white.com/pitot-con-end.jpg > > >Sorry, the connector photos are a little blurry. > > > > > >I also found the following on the side of the connector: > > >"Part No. 39A3638 Assem No. 39A3637" and on the other side, the same > > >assembly no. and "Part No. 29A3639" > > > > Do you have a 14 or 28 volt system? And if a 14v system, > > are you sure this isn't a 28 volt pitot tube? Pitot > > tubes with ceramic masts are very old devices. It may > > be salvaged off an old airplane. The part numbers > > you've cited remind me of drawing numbers for the > > Mistubishi Diamond which we purchased in late 70's > > and made it into the Beechjet. > > > > The connector Bruce cited will probably fit your > > tube. I'm not aware of any different sized connectors > > for this task. The tube's appearance and part numbers > > suggest that you may want to investigate whether or > > not you have a tube that is truly compatible with > > your system. The numbering system may be purely > > coincidental but I'd sure check the tube's current > > draw at 14v. > > > > Bob . . . > > > > >Thanks Bob, > >It is a 14 volt system, and the plane has been flying since 1979. I >think before I plunk down $88 for a new connector, I will try a high >temp epoxy repair on this one. It would be nice to know I have the >correct voltage though. > >What current draw should I expect putting 12 V on a 24 V unit? I'm a >little suspicious of the current ratings shown on the Spruce catalog >page. The 12 V one is shown pulling 10A and the 24V one 15A. OTOH, the >Falcon Pitot tubes on the same page are shown pulling 7A and 3.5A for >12V and 24V respectively and is said to be AN5812 compliant. > >Bob W. Deducing pitot heater characteristics on the bench is not difficult but it involves a bit more than simply hooking it up to a battery and measuring the current. Pitot heaters have a strikingly positive temperature coefficient. They also have widely variable abilities to move heat from the heater element to the surface of the tube where ice needs to be shed. I did an article last winter on techniques I've used to peer into the inner workings of a pitot tube from the outside. See: http://aeroelectric.com/articles/Pitot_Heater/Gauging_Pitot_Heater_Performance.pdf For your investigation, I'd recommend you prepare a small coffee can with a mixture of water and crushed ice. Hook the tube up to a battery and measure both voltage and current through the tube while you stir the tube in the ice-bath. Measure voltage right at the tube's heater terminals. The tube should draw something on the order of 200 - 250 watts. If you have a 28v tube, running it on 14 volts will not produce nearly so high a number. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: "J. Mcculley" <mcculleyja(at)starpower.net>
Subject: Re: Odyssey in engine cmptmt
Aircraft is a Wittman Tailwind. Jim Steve Sampson wrote: > > Jim - interesting data. You did not say what type of aircraft? Steve. > > > ----- Original Message ----- > From: "J. Mcculley" <mcculleyja(at)starpower.net> > To: > Subject: Re: AeroElectric-List: Odyssey in engine cmptmt > > > >> >> >>I have temperature data in the firewall forward vicinity that might be >>useful in a general sense for this discussion. My battery is >>immediately aft of the seats but I installed 18 temperature sensors >>during construction to assess what was happening in the vicinity of my >>tightly cowled Lycoming 180 HP engine. >> >>I have continued to collect data sporadically well beyond the initial 40 >>hours. With about 300 operating hours to date I have seen about all the >>operating conditions that are probably to be encountered in the weather >>conditions of the eastern half of the country where ambient temperatures >> seldom reach much above the mid 90's. >> >>The highest in-flight temperature behind the upper portion of the engine >>accessory case has been 126F. This sensor is in the air space about half >>way between the engine and the firewall. It is exposed to both the air >>movement past it as well as the radiated heat from the engine. Near it >>is my SD-8 PM alternator mounted on the vacuum pad drive. Its >>temperature has never exceeded 196F as measured by a shielded, surface >>contact sensor attached to the location on the alternator suggested by >>B&C. This data was reported to B&C and they considered it to be well >>within reason. >> >>Another data point that indicates what the free air flow temperatures >>are behind the engine shows a maximum of 184F in the exit air from the >>cowl. >> >>There are higher temperatures in the forward engine areas such as at the >>starter with a maximum of 198F due probably to the proximity of a >>cross-over exhaust and heat muff assembly ahead of the oil sump. >> >>Were a battery to be installed on the firewall, I would expect it to >>never see any temperature higher than maybe 150F in similar >>installations during normal operation. There is a rise in under-cowl >>temperatures after shut down, but the mass of a battery should prevent >>it from responding significantly before the under-cowl temperature drops >>back to something lower than the in-flight levels. >> >>I suspect that batteries see much more severe conditions in many >>non-aircraft installations, and firewall mounted certified installations >>operated in the southwest in the summer seem to survive under ambient >>conditions well above 100F before even starting the engine. >> >>Although this data can not represent all possible installations, I think >>it may be useful as a ballpark indication of what can be expected as the >>environment around a firewall mounted battery. >> >>Jim >> >>Robert L. Nuckolls, III wrote: >> >>> >>> >>> >>>Great question!!!! Is there anyone out there with a willingness >>>to go find out? This thread could go on for weeks with lots of >>>opinions and anecdotes stirred into the stew but with no conclusive >>>data generated. >>> >>>I've often suggested that the 40-hour flyoff should include >>>the kinds of investigations we do on production aircraft. Our >>>#1 and #2 flight test articles are covered with various sensors >>>and data recording systems which are used to confirm our design >>>results. >>> >>>If someone has a firewall mounted RG battery in an RV and >>>would be willing to go get some flight test data next summer, >>>I'll provide the data acquisition system and sensors to get the >>>numbers. It will take some time and effort. It won't be cheap >>>as it involves installation flight testing of several hours >>>and removal. >>> >>>But with such data in hand, we can co-author an article that >>>will answer the questions that will make future threads on >>>this topic little more than snippets referring the questioner >>>to real data. >>> >>>Bob . . . >>> >>> >>> >>> >>>> >>>> >>>>Larry - yes, I have built a -9A and am building a -4. I have never >>>>thought >>>>VANS' strong point is electrics and that is why I asked. I was hoping >>>>someone would say they knew what temps the battery was enduring since it >>>>ought to be a problem and appears not to be. >>>> >>>>Steve. >>>> >>>>----- Original Message ----- >>>>From: "LarryRobertHelming" <lhelming(at)sigecom.net> >>>>To: >>>>Subject: Re: AeroElectric-List: Odyssey in engine cmptmt >>>> >>>> >>>> >>>> >>>>> >>>>> >>>>>The largest supplier of airplanes in the world is now Vans Aircraft. >>>>>For >>>>>their current models they suggest mounting the battery on the engine >>>>>side >>>>>of >>>>>the FW. They have thousands flying. But not all are mounted FWF due >>>>>mostly >>>>>to W&B considerations. >>>>> >>>>>Indiana Larry, RV7 Tip Up SunSeeker 76 hours >>>>> >>>>>"Please use the information and opinions I express with responsibility, >>>>>and >>>>>at your own risk." >>>>>----- Original Message ----- >>>>> >>>>> >>>>> >>>>>> >>>>>> >>>>>>Any strong views on having the battery the engine side of the firewall. >>>>>>It >>>>>>must get quite hot. Clearly the advantage of short cable runs is >>>>>>considerable. >>>>>> >>>>>>Comments? Steve. >>> >>> >>> >>> >>> >>> >>> >> >>______________________________________________________________________ >> >>This email has been scanned by the MessageLabs Email Security System >>on behalf of the London Business School community. >>For more information please visit http://www.messagelabs.com/email >>______________________________________________________________________ >> >> >>-- >>09/12/2005 >> > > > > > > > ________________________________________________________________________________
Date: Dec 11, 2005
From: Lee Logan <leeloganster(at)gmail.com>
Subject: Re: AeroElectric-List Digest: 35 Msgs - 12/10/05
As a neophyte, I have greatly benefitted from the on-going discussions on the aeroelectric list--thanks for the useful inputs from all involved. As a "new guy" though, I missed the opening discussion on a topic that now seems relatively "mature". I need to go back to first principles----what is the basic objection to internally regulated alternators for OBAM applications? Are there any other "first principles" widely held by the aeroelectric list (and reasons why) that someone would be willing to summarize? I'm NOT trying to start an electronic flame war, just trying to catch up on the "received" wisdom of this Forum. A review once in awhile might be useful, especially if done by one of more of the guys who've been on the Forum from the beginning. Thanks and regards, Lee... ________________________________________________________________________________
Date: Dec 11, 2005
From: Ken <klehman(at)albedo.net>
Subject: Re: AeroElectric-List Digest: 35 Msgs - 12/10/05
Lee are you sure you don't just want somebody to be a lightening rod.... ;) With an external voltage regulator you can shutoff power to the field (manually or automatically with overvoltage protection circuitry) and shutdown the alternator 99.9999999% guaranteed. Some internal regulated alternator can also be shutdown by disconnecting the small Ignition wire. But that doesn't work with all alternators and some of us feel that there is no guarantee that this would still work anyway if the regulator has failed and the alternator is producing maximum output. Some folks feel that doesn't matter as they claim there is almost no chance that a modern internally regulated alternator will fail in such a manner that it is producing maximun output. They may be right but nevertheless some folks who don't subscribe to that theory (they may have serious $$ in avionics or an electrically dependant engine) like to add a large contactor that will disconnect the output from the alternator in the event of an overvoltage event. This leads to two issues. 1. choosing a contactor that is up to the task and 2. If someone switches off this contactor inadvertantly while the alternator is producing power - it has in some cases damaged the alternator. Standby for more from Bob's research as he is the only one that has offered any actual test data or concrete numbers as far as I can recall. Ken Lee Logan wrote: > >As a neophyte, I have greatly benefitted from the on-going discussions on >the aeroelectric list--thanks for the useful inputs from all involved. As a >"new guy" though, I missed the opening discussion on a topic that now seems >relatively "mature". I need to go back to first principles----what is the >basic objection to internally regulated alternators for OBAM applications? > >Are there any other "first principles" widely held by the aeroelectric list >(and reasons why) that someone would be willing to summarize? I'm NOT >trying to start an electronic flame war, just trying to catch up on the >"received" wisdom of this Forum. A review once in awhile might be useful, >especially if done by one of more of the guys who've been on the Forum from >the beginning. > >Thanks and regards, Lee... > > ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: RE: 24V starter on 14V system
> >Thanks again for the above starter system schematic. I think I've >miscommunicated. I've already incorporated this starter sub-system into a >Z-11 architecture the way I think it should (see the link to the my .DWG >file). My problem is I'm not sure I did that correctly. As I see it >(reference the schematic I uploaded), if I switch off the main DC pwr and >switch on the e-bus alt feed (the procedure in the event of alternator >failure, and the only way to get rid of contactor loads) then the electrical >system receives power from the main battery only. Am I reading it wrong? >Here's the link to my DWG file. > >http://www.matronics.com/photoshare/marknlisa@hometel.com.11.08.2005/Main_Po >wer_Dist.dwg the photoshare feature on matronics didn't handle the .dwg file well. My computer didn't know how to open it properly. Can you email it directly to me as an attachment? Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Understanding Alternators
> >As a neophyte, I have greatly benefitted from the on-going discussions on >the aeroelectric list--thanks for the useful inputs from all involved. As a >"new guy" though, I missed the opening discussion on a topic that now seems >relatively "mature". I need to go back to first principles----what is the >basic objection to internally regulated alternators for OBAM applications? > >Are there any other "first principles" widely held by the aeroelectric list >(and reasons why) that someone would be willing to summarize? I'm NOT >trying to start an electronic flame war, just trying to catch up on the >"received" wisdom of this Forum. A review once in awhile might be useful, >especially if done by one of more of the guys who've been on the Forum from >the beginning. See: http://aeroelectric.com/articles/Alternator_Failures.pdf and watch for an expansion of the documents started at: http://www.aeroelectric.com/articles/alternators/UA/Alternators_1.html Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: RE: 24V starter on 14V system
Mine really didn't handle it properly either (a screen full of letters and numbers, etc.), but all I did was save the email and it saved a perfectly fine copy of the drawing file. With Mozilla all you do is right click and choose "save page as". You do have to reconstruct the link if it wrapped... YMMV Dick Tasker Robert L. Nuckolls, III wrote: > > > > >>Thanks again for the above starter system schematic. I think I've >>miscommunicated. I've already incorporated this starter sub-system into a >>Z-11 architecture the way I think it should (see the link to the my .DWG >>file). My problem is I'm not sure I did that correctly. As I see it >>(reference the schematic I uploaded), if I switch off the main DC pwr and >>switch on the e-bus alt feed (the procedure in the event of alternator >>failure, and the only way to get rid of contactor loads) then the electrical >>system receives power from the main battery only. Am I reading it wrong? >>Here's the link to my DWG file. >> >>http://www.matronics.com/photoshare/marknlisa@hometel.com.11.08.2005/Main_Po >>wer_Dist.dwg >> >> > > > the photoshare feature on matronics didn't handle the .dwg file > well. My computer didn't know how to open it properly. Can you > email it directly to me as an attachment? > > Bob . . . > > -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 11, 2005
Subject: Clarification of Crimper Procedure
So after reading all this I *think* that in Bob's opinion there is no known source or make & model of a reliable and below $200 crimper. True or not? -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Clarification of Crimper Procedure --> > > >You are confused. > >The wire goes in at the larger opening end, but is crimped at the >other, smaller end. > >I.e. shove the wire into the open end of the terminal to be crimped, >which is opposite the actual ring, faston, etc. end of the terminal. >The end the wire goes in is where the insulation gets crimped (the >larger die opening) and the end nearest the ring, faston, etc. is where >the wire gets crimped (the smaller end). > >Dick Tasker Correct. The confusion arises mostly because folks don't make a distinction between the two tasks for closing a terminal onto a "wire" when the wire is made up of two parts: conductor and insulation. I've been writing about a 'wire grip' and 'insulation grip' but unless the reader picks up on the difference between 'wire' as a product or 'wire' as a component of that product. The explanation is unclear. I'll modify my writing accordingly. We've had discussions on the list about various tools offered to the building commuinity for application of terminals. Here's one: ------------------------------------- Snipits from thread of November 2004 ------------------------------------- Hmmm . . . I noted that in my evaluation of the tool a couple of weeks ago. I sent the tool back to B&C and copied them on the note suggesting that the dies were installed into the tool backwards (you can remove them and re-install the other direction). However, I noted further that the tool put the crimps too far apart on a PIDG terminal. Further, the insulation grip did not close a red terminal down on 22AWG Tefzel. See the following photos. I cannot recommend that tool. See following pictures on my website. http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P255.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P256.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P257.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P258.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P259.jpg >Are any of the interchangeable dies for crimping coax cable? Yes . . . but die-sets were more than half cost of tool and taking time to change them out was a bit of a pain. All my tools are dedicated to a single task. There was another thread concerning a Cleveland tool someone purchased Sept 2004 > >I sent the WTC380 to you on Monday via priority mail Bob. I tried to >tell you by replying to the sender but the mail was returned >undeliverable. I sent crimp examples to Buzz at Cleveland who was also >very interested in knowing if there was a problem with their product. Got it today. Short story is that failure to grip a 22AWG wire at all was because terminal was in tool backwards. Unlike the tools B&C sells with symmetrical dies, this tool is placement specific as to insertion of terminals. But even after you get the terminal in the right way, there's a bit of a problem. See: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND60A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND61A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND65A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND66A.jpg Bottom line is that this tool was designed for use with PVC wire having larger outside diameter than Tefzel and in spite of its very nicely formed die set, just doesn't close the insulation grip adequately on a PIDG terminal. I'd appreciate it if you would forward a copy of this message to Buzz. Your tool is on the way back . . . ----------- Paul is correct in that you cannot rely on the statements of tool and terminal manufacturers to insure compatibility of products - ESPECIALLY when the tool manufacturer and terminal manufacturer are different folks. These pictures illustrate one example of what might be called a fairly universal tool. http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/67A.jpg http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/678.jpg These pictures are the business end of a t-head AMP tool I bought almost exactly 40 years ago. It features an adjustable insulation grip die set. Most of my AMP tools have adjustable insulation grip dies although the t-head has the widest range. Lot cost tools like the one that started this thread never have adjustable insulation grip dies . . . so one needs to be more selective. When I offered the low cost tool for the first time about 6 years ago, I tested the tool with AMP PIDG terminals on tefzel wire and found the combination adequate. About a year ago, I got some samples of terminals from JST in Japan. These are mil-qualified but when tested with the tool I sold, produced results I didn't want to sell. See: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/JST_Samples_2.jpg The upper terminal was a JST, the lower is AMP PIDG. I was disappointed because the JST terminals were about half the cost of PIDG . . . The idea behind the shop notes at: http://www.aeroelectric.com/articles/CrimpTools/crimptools.html was to reinforce the simple ideas about successful terminal installation. Unless you're using tools mated to terminal by the same manufacturer, it's a good idea to be treat the combination with suspicion until you confirm that the terminals, tool and wire are suited for the task. It's not difficult if you take time to understand what's needed. --------------- End of Past Threads -------------------------- Okay down to the question at hand: Phil sent me his AMP tool for evaluation. This picture illustrates the features of the die-set for this tool along with proper insertion of terminals for installation. http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/AMP_1.jpg I found that this tool produces consistent and adequate grips on the CONDUCTORS of all sizes of wire that are covered by the red/blue/yellow PIDG terminals. I cannot explain why Phil was not getting consistent grips on his 22AWG applications except that the terminals must not have been inserted and centered in the dies as shown in this photo set. Now the down side: This tool does not close the INSULATION grip sufficiently to grab the smaller Tefzel wires. This was a problem noted with one of the tools above in: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND65A.jpg This tool would be just fine for 99.9% of all commercial work where fatter PVC insulation was used on the wires. This investigation reenforces words I've offered about matching the tool/terminal/wire combinations you plan to use. Even when (as in this case) terminals and tool are both by AMP . . . the combination does not produce adequate installations for Phil's airplane wherein the wire of choice is 22759/16 Tefzel. Now, if I were working a job in the field and this was the only terminal/tool combo available for the task. One could consider putting 1/2" hunks of heatshrink on the ends of the stripped wires before installing a terminal. This would "fatten" up the insulation sufficiently to achieve a good insulation grip with PIDG terminals in this tool. However, I wouldn't want to wire a whole airplane with this technique. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: RE: 24V starter on 14V system
> >Bob, > >Thanks again for the above starter system schematic. I think I've >miscommunicated. I've already incorporated this starter sub-system into a >Z-11 architecture the way I think it should (see the link to the my .DWG >file). My problem is I'm not sure I did that correctly. As I see it >(reference the schematic I uploaded), if I switch off the main DC pwr and >switch on the e-bus alt feed (the procedure in the event of alternator >failure, and the only way to get rid of contactor loads) then the electrical >system receives power from the main battery only. Am I reading it wrong? >Here's the link to my DWG file. > >http://www.matronics.com/photoshare/marknlisa@hometel.com.11.08.2005/Main_Po >wer_Dist.dwg > >I'd like to figure out a way to access both batteries when utilizing the >e-bus. > >Thanks again for your help. Thanks to Mr. Tasker, I was prompted to try a different browser that would let me "save" the link as opposed to attempting to "open" it. First, I note that you've left off the ANL limiters called out in the original drawing. It's important that these be present so that no combination of stuck contactors can cause a battery to see a hard fault. Worked an MU-2 in-flight fire accident that began with just such an incident. They series two 24v batteries for a 48v starter and stuck contactors very nearly cost passengers and crew their lives. What size batteries are you planning? If a pair of 17 a.h. then may I suggest that getting both batteries to drive the e-bus adds complexity you'll probably never need? Get the e-bus loads down to a minimum . . . when and if main battery looks like it won't make it (I should if you've done your e-bus operations homework) then re-close normal ops battery contactors to bring the aux battery back to finish up the job . . . and in any case, close the normal ops contactors once the airport is in sight so that you have every watt-second on board available for approach to landing. I'd recommend staying with the 2-10 battery/alternator switch so that there's always a battery on line to stabilize the alternator. Bob . . . ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 11, 2005
Subject: Pitot tube question
>> phenolic I thought his connector was ceramic. How hot does the pitot tube get at the wing and will a phenolic-one hold up? Yes, I see that they are using it on newer heated pitots. Just a little concerned. -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bruce Gray Subject: RE: AeroElectric-List: Pitot tube question --> http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf Upper right, phenolic connector. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White Subject: Re: AeroElectric-List: Pitot tube question I've posted some photos of the pitot tube and connector at: http://www.bob-white.com/pitot-tube-a.jpg http://www.bob-white.com/pitot-con-side.jpg and http://www.bob-white.com/pitot-con-end.jpg Sorry, the connector photos are a little blurry. I also found the following on the side of the connector: "Part No. 39A3638 Assem No. 39A3637" and on the other side, the same assembly no. and "Part No. 29A3639" Thanks, Bob W. "Craig Payne" wrote: > > Can you post a picture of the tube and the connector somewhere? (the e-mail > list software throws away any attachments you try to send directly to > the members of the list). > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Pitot tube question > > > I purchased a homebuilt with a heated pitot tube. It has a two pin > connector, which looks like it's made from a white ceramic material, > that is > broken. Anyone have any suggestions for where I can find a > replacement connector. I don't know what brand it is. > > Thanks, > Bob W. > -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 11, 2005
Subject: Glass Cockpit Options
Based on the Sport Pilot oral exam I took today (and sorta passed) I can say that neither a VSI or a turn coordinator are required for *VFR* flight. -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Wayne Sweet Subject: Re: AeroElectric-List: Glass Cockpit Options --> ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Glass Cockpit Options > > > In a message dated 12/9/2005 10:07:55 P.M. Central Standard Time, > w_sweet(at)comcast.net writes: > > The basic T-configuration (ASI, AI, Altimeter, and DG) with the two > support > instruments N&B or TC and VSI. At least that is what we called them a > couple > of decades ago. > Wayne > > > Sounds reasonable, but the VSI is not even a required instrument for IFR > flight! > I didn't know that. I assumed it was since every "store" bought airplane I have flown or seen has one. I would not like to fly IFR without one. I use it to hold altitude (when not on A/P) vice the altimeter, since it will tell immediately a deviation is happening before the altitmeter announces I've screwed up. Wayne > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > > ________________________________________________________________________________
Date: Dec 11, 2005
From: Bob White <bob@bob-white.com>
Subject: Re: Pitot tube question
Hi Craig, It looks like ceramic to me, but the previous owner had repaired it by securing the top and bottom broken pieces with nylon tiewraps so I don't think it gets hot enough that phenolic would be a problem. In fact, I could make one out of phenolic pretty easily. If I don't have any luck with epoxy, I might try that. Bob W. "Craig Payne" wrote: > > >> phenolic > > I thought his connector was ceramic. How hot does the pitot tube get at the > wing and will a phenolic-one hold up? Yes, I see that they are using it on > newer heated pitots. Just a little concerned. > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bruce > Gray > To: aeroelectric-list(at)matronics.com > Subject: RE: AeroElectric-List: Pitot tube question > > --> > > http://www.aircraftspruce.com/pdf/catalog/Cat06363.pdf > > Upper right, phenolic connector. > > Bruce > www.glasair.org > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Pitot tube question > > > > > I've posted some photos of the pitot tube and connector at: > http://www.bob-white.com/pitot-tube-a.jpg > http://www.bob-white.com/pitot-con-side.jpg and > http://www.bob-white.com/pitot-con-end.jpg > Sorry, the connector photos are a little blurry. > > I also found the following on the side of the connector: > "Part No. 39A3638 Assem No. 39A3637" and on the other side, the same > assembly no. and "Part No. 29A3639" > > Thanks, > Bob W. > > "Craig Payne" wrote: > > > > > > Can you post a picture of the tube and the connector somewhere? (the > e-mail > > list software throws away any attachments you try to send directly to > > the members of the list). > > > > -- Craig > > > > -----Original Message----- > > From: owner-aeroelectric-list-server(at)matronics.com > > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob > White > > To: aeroelectric-list(at)matronics.com > > Subject: AeroElectric-List: Pitot tube question > > > > > > I purchased a homebuilt with a heated pitot tube. It has a two pin > > connector, which looks like it's made from a white ceramic material, > > that > is > > broken. Anyone have any suggestions for where I can find a > > replacement connector. I don't know what brand it is. > > > > Thanks, > > Bob W. > > > > -- > http://www.bob-white.com > N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) > Custom Cables for your rotary installation - > http://www.roblinphoto.com/shop/ > > > > > > > > -- http://www.bob-white.com N93BD - Rotary Powered BD-4 (Projected engine start - maybe next week) Custom Cables for your rotary installation - http://www.roblinphoto.com/shop/ ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Clarification of Crimper Procedure
> > >So after reading all this I *think* that in Bob's opinion there is no known >source or make & model of a reliable and below $200 crimper. True or not? > >-- Craig Gee . . . I hope my words didn't seem to imply that at all. There are LOTS of terminal/tool/wire combinations that will produce satisfactory terminations for your airplane. The "trick" is do deduce the combination . . . and for most of you, to get the right combination without having to research all the "Tinker- Toys" in the box. If B&C is selling the same tool I sold them some years go and you use AMP PIDG terminals from B&C or anyone else, that combination WILL provide satisfactory terminal installations on Tefzel wire. This is EXACTLY the thrust of the article at http://www.aeroelectric.com/articles/CrimpTools/crimptools.html The notion delivered here was that the $40 tool illustrated was a satisfactory substitute for the $600 tool also illustrated. To save the research time, buy a tool from somebody like Steinair or B&C where there's a good chance that they've done the research for you. Even so, it's a good thing to buy some extra terminals, crimp them on various pieces of wire and do the pull tests and physical examinations described in the articles. If the tool doesn't do what you need, both of these folks are intently interested in knowing about it and making it right with you. Our friend Phil purchased a perfectly good AMP tool that will NOT properly install PIDG terminals on Tefzel wire. It's all in the dies - not all dies install all terminals as I showed in: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/JST_Samples_2.jpg where perfectly qualifiable, PIDG style terminals from another manufacturer looked like crap when installed with the $40 tool. All these exercises suggest there is no substitute for understanding what the tool is supposed to accomplish and having the curiosity to determine if your purchase fulfills those goals. I can put perfectly good crimps on a PIDG terminal with a $10 hardware store tool -OR- my $600 t-head tool. You only need to understand how each tool performs and take the time to learn how it is used - or as cited in Phil's case above above, how it cannot be used. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: Ken <klehman(at)albedo.net>
Subject: Re: Pitot tube question
FWIW my used single engine cessna pitot quickly stabilized at about 7 amps in free room temperature air on a 12 volt battery. I can't remember whether the heater was marked 12 volts but 7 amps sounded reasonble to me. I'm assuming a low speed aircraft without other ice protection simply doesn't need 200+ watts to operate in snow or an occasional cloud breaking procedure. It was interesting to note that the unit actually has a small water drain hole incorporated at the point where the air passage turns up vertical. Ken >>It is a 14 volt system, and the plane has been flying since 1979. I >>think before I plunk down $88 for a new connector, I will try a high >>temp epoxy repair on this one. It would be nice to know I have the >>correct voltage though. >> >>What current draw should I expect putting 12 V on a 24 V unit? I'm a >>little suspicious of the current ratings shown on the Spruce catalog >>page. The 12 V one is shown pulling 10A and the 24V one 15A. OTOH, the >>Falcon Pitot tubes on the same page are shown pulling 7A and 3.5A for >>12V and 24V respectively and is said to be AN5812 compliant. >> >>Bob W. >> >> > > Deducing pitot heater characteristics on the bench is > not difficult but it involves a bit more than simply hooking > it up to a battery and measuring the current. Pitot heaters > have a strikingly positive temperature coefficient. They also > have widely variable abilities to move heat from the heater > element to the surface of the tube where ice needs to be > shed. > > I did an article last winter on techniques I've used to > peer into the inner workings of a pitot tube from the outside. > See: > >http://aeroelectric.com/articles/Pitot_Heater/Gauging_Pitot_Heater_Performance.pdf > > For your investigation, I'd recommend you prepare a small > coffee can with a mixture of water and crushed ice. Hook the > tube up to a battery and measure both voltage and current > through the tube while you stir the tube in the ice-bath. > > Measure voltage right at the tube's heater terminals. > > The tube should draw something on the order of 200 - 250 > watts. If you have a 28v tube, running it on 14 volts will > not produce nearly so high a number. > > Bob . . . > > ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 11, 2005
Subject: Clarification of Crimper Procedure
OK, I am away from home but will take a close look when I get home. I actually have two crimping tools: one from B&C and another from Stein Air. From a superficial glance they appear to be the same tool. -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: RE: AeroElectric-List: Clarification of Crimper Procedure --> > > >So after reading all this I *think* that in Bob's opinion there is no >known source or make & model of a reliable and below $200 crimper. True or not? > >-- Craig Gee . . . I hope my words didn't seem to imply that at all. There are LOTS of terminal/tool/wire combinations that will produce satisfactory terminations for your airplane. The "trick" is do deduce the combination . . . and for most of you, to get the right combination without having to research all the "Tinker- Toys" in the box. If B&C is selling the same tool I sold them some years go and you use AMP PIDG terminals from B&C or anyone else, that combination WILL provide satisfactory terminal installations on Tefzel wire. This is EXACTLY the thrust of the article at http://www.aeroelectric.com/articles/CrimpTools/crimptools.html The notion delivered here was that the $40 tool illustrated was a satisfactory substitute for the $600 tool also illustrated. To save the research time, buy a tool from somebody like Steinair or B&C where there's a good chance that they've done the research for you. Even so, it's a good thing to buy some extra terminals, crimp them on various pieces of wire and do the pull tests and physical examinations described in the articles. If the tool doesn't do what you need, both of these folks are intently interested in knowing about it and making it right with you. Our friend Phil purchased a perfectly good AMP tool that will NOT properly install PIDG terminals on Tefzel wire. It's all in the dies - not all dies install all terminals as I showed in: http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/JST_Samples_2.jpg where perfectly qualifiable, PIDG style terminals from another manufacturer looked like crap when installed with the $40 tool. All these exercises suggest there is no substitute for understanding what the tool is supposed to accomplish and having the curiosity to determine if your purchase fulfills those goals. I can put perfectly good crimps on a PIDG terminal with a $10 hardware store tool -OR- my $600 t-head tool. You only need to understand how each tool performs and take the time to learn how it is used - or as cited in Phil's case above above, how it cannot be used. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Clarification of Crimper Procedure
> > >OK, I am away from home but will take a close look when I get home. I >actually have two crimping tools: one from B&C and another from Stein Air. > From a superficial glance they appear to be the same tool. > >-- Craig I suspect they are. That particular tool has a huge following in the wild . . . it's made by at least 4 different manufacturers I know of . . . all of them in Taiwan. I'd tried to locate a source closer to the manufacturer to see if I could bring these tools to the OBAM market at a better price. The answer was, you betcha! All I had to do was pop for 10-20 thousand tools and I could get them really cheap! Bob . . . ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 11, 2005
Subject: Clarification of Crimper Procedure
Gee . . . I hope my words didn't seem to imply that at all. There are LOTS of terminal/tool/wire combinations that will produce satisfactory terminations for your airplane. The "trick" is do deduce the combination . . . and for most of you, to get the right combination without having to research all the "Tinker- Toys" in the box. If B&C is selling the same tool I sold them some years go and you use AMP PIDG terminals from B&C or anyone else, that combination WILL provide satisfactory terminal installations on Tefzel wire. This is EXACTLY the thrust of the article at http://www.aeroelectric.com/articles/CrimpTools/crimptools.html I guess what is confusing is reconciling the quote from 2004 below with the analysis in the article at the above link: Hmmm . . . I noted that in my evaluation of the tool a couple of weeks ago. I sent the tool back to B&C and copied them on the note suggesting that the dies were installed into the tool backwards (you can remove them and re-install the other direction). However, I noted further that the tool put the crimps too far apart on a PIDG terminal. Further, the insulation grip did not close a red terminal down on 22AWG Tefzel. See the following photos. I cannot recommend that tool. See following pictures on my website. I read this as saying that the was *some* tool from B&C that you decided you couldn't recommend. But the linked article describes a tool (possibly from B&C) that was acceptable. Again I am away from home and can't examine the crimp tools I have. -- Craig ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Internally Regulated Alternator Update?
>Bob, > >Any recent updates on the "internally regulated alternator"? > >I know that you were not recommending it's use on an "all electric >airplane with dual electronic ignition", which is the configuration of the >plane I am building. Not at all. The modern internally regulated alternator is a great piece of hardware that offers excellent value over most 60's certified alternators flying today. Your choice of alternators has nothing to do with whether or not you have electronic ignition, EFIS, or any other modern feature. Depending on WHICH IR alternator you choose, you may not have 100%, absolute control over it's output which does not satisfy traditional design goals. Further, depending on WHICH IR alternator you choose, you may not be able to add a convenient form of OV protection which is also a traditional design goal. Finally, depending on WHICH IR alternator you choose, the act of turning it on and OFF at inopportune times may damage the alternator's regulator. Having offered this, there are thousands of OBAM aircraft flying wherein the builder has not included these points in satisfaction of his own design goals either because he has considered them insignificant or doesn't understand them well enough to make a well considered decision. None-the-less, a vast majority of these aircraft ARE flying trouble free. However, from time to time, we're made aware of installations where the builder wishes he had considered and adopted the traditional design goals. It's a small percentage to be sure . . . but then catastrophic runaway failures in the certified ships also constitutes a small percentage of all failures. Bottom line is that we will be able to offer a means by which any internally regulated alternator can be integrated into your airplane under the traditional design goals. In the mean time, drive on with whatever installation instructions come with your alternator of choice knowing that modifying the system will be easy and inexpensive at a later time. I've been trying to get the next few pages of "Understanding Alternators" http://www.aeroelectric.com/articles/alternators/UA/Alternators_1.html published but things are really busy around here this time of year. Bob . . . ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Clarification of Crimper Procedure
> > >I guess what is confusing is reconciling the quote from 2004 below with the >analysis in the article at the above link: > > > Hmmm . . . I noted that in my evaluation of the tool a couple > of weeks ago. I sent the tool back to B&C and copied them > on the note suggesting that the dies were installed into the > tool backwards (you can remove them and re-install the > other direction). > > However, I noted further that the tool put the crimps > too far apart on a PIDG terminal. Further, the insulation > grip did not close a red terminal down on 22AWG Tefzel. See > the following photos. I cannot recommend that tool. See > following pictures on my website. > > >I read this as saying that the was *some* tool from B&C that you decided you >couldn't recommend. But the linked article describes a tool (possibly from >B&C) that was acceptable. Again I am away from home and can't examine the >crimp tools I have. B&C tried another tool supplier some time back and it did stir up a bit of a kerfuffle because folks noted that it didn't seem to put the PIDG terminals on right. I got a sample tool from B&C and confirmed the problem which was written up in the thread you cited. B&C has long since corrected the deficiency. Bob . . . ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Clarification of Crimper Procedure
Date: Dec 11, 2005
not true. Indiana Larry, RV7 Tip Up SunSeeker 77 hours "Please use the information and opinions I express with responsibility, and at your own risk." ----- Original Message ----- From: "Craig Payne" <craig(at)craigandjean.com> Subject: RE: AeroElectric-List: Clarification of Crimper Procedure > > > So after reading all this I *think* that in Bob's opinion there is no > known > source or make & model of a reliable and below $200 crimper. True or not? > > -- Craig > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert > L. > Nuckolls, III > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Clarification of Crimper Procedure > > --> > > >> >> >>You are confused. >> >>The wire goes in at the larger opening end, but is crimped at the >>other, smaller end. >> >>I.e. shove the wire into the open end of the terminal to be crimped, >>which is opposite the actual ring, faston, etc. end of the terminal. >>The end the wire goes in is where the insulation gets crimped (the >>larger die opening) and the end nearest the ring, faston, etc. is where >>the wire gets crimped (the smaller end). >> >>Dick Tasker > > Correct. The confusion arises mostly because folks don't make > a distinction between the two tasks for closing a terminal > onto a "wire" when the wire is made up of two parts: conductor > and insulation. I've been writing about a 'wire grip' and 'insulation > grip' but unless the reader picks up on the difference between > 'wire' as a product or 'wire' as a component of that product. The > explanation is unclear. I'll modify my writing accordingly. > > We've had discussions on the list about various tools offered > to the building commuinity for application of terminals. Here's > one: > ------------------------------------- > Snipits from thread of November 2004 > ------------------------------------- > Hmmm . . . I noted that in my evaluation of the tool a couple > of weeks ago. I sent the tool back to B&C and copied them > on the note suggesting that the dies were installed into the > tool backwards (you can remove them and re-install the > other direction). > > However, I noted further that the tool put the crimps > too far apart on a PIDG terminal. Further, the insulation > grip did not close a red terminal down on 22AWG Tefzel. See > the following photos. I cannot recommend that tool. See > following pictures on my website. > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P255.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P256.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P257.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P258.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/P259.jpg > > >>Are any of the interchangeable dies for crimping coax cable? > > > Yes . . . but die-sets were more than half > cost of tool and taking time to change them out > was a bit of a pain. All my tools are dedicated to > a single task. > There was another thread concerning a Cleveland tool someone purchased > Sept > 2004 > >> >>I sent the WTC380 to you on Monday via priority mail Bob. I tried to >>tell you by replying to the sender but the mail was returned >>undeliverable. I sent crimp examples to Buzz at Cleveland who was also >>very interested in knowing if there was a problem with their product. > > Got it today. Short story is that failure to grip a 22AWG wire > at all was because terminal was in tool backwards. Unlike the > tools B&C sells with symmetrical dies, this tool is placement > specific as to insertion of terminals. But even after you get the > terminal in the right way, there's a bit of a problem. See: > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND60A.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND61A.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND65A.jpg > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND66A.jpg > > Bottom line is that this tool was designed for use with > PVC wire having larger outside diameter than Tefzel and > in spite of its very nicely formed die set, just doesn't > close the insulation grip adequately on a PIDG terminal. > > I'd appreciate it if you would forward a copy of this > message to Buzz. Your tool is on the way back . . . > > ----------- > > Paul is correct in that you cannot rely on the statements of tool and > terminal manufacturers to insure compatibility of products - ESPECIALLY > when > the tool manufacturer and terminal manufacturer are different folks. These > pictures illustrate one example of what might be called a fairly universal > tool. > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/67A.jpg > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/678.jpg > > These pictures are the business end of a t-head AMP tool I bought almost > exactly 40 years ago. It features an adjustable insulation grip die set. > Most of my AMP tools have adjustable insulation grip dies although the > t-head has the widest range. > > Lot cost tools like the one that started this thread never have adjustable > insulation grip dies . . . so one needs to be more selective. > > When I offered the low cost tool for the first time about > 6 years ago, I tested the tool with AMP PIDG terminals on tefzel wire and > found the combination adequate. About a year ago, I got some samples of > terminals from JST in Japan. These are mil-qualified but when tested with > the tool I sold, produced results I didn't want to sell. > See: > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/JST_Samples_2.jpg > > > The upper terminal was a JST, the lower is AMP PIDG. > I was disappointed because the JST terminals were about half the cost of > PIDG . . . > > The idea behind the shop notes at: > > http://www.aeroelectric.com/articles/CrimpTools/crimptools.html > > was to reinforce the simple ideas about successful terminal installation. > Unless you're using tools mated to terminal by the same manufacturer, it's > a > good idea to be treat the combination with suspicion until you confirm > that > the terminals, tool and wire are suited for the task. It's not difficult > if > you take time to understand what's needed. > --------------- End of Past Threads -------------------------- > > Okay down to the question at hand: Phil sent me his AMP tool for > evaluation. This picture illustrates the features of the die-set for this > tool along with proper insertion of terminals for installation. > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/AMP_1.jpg > > I found that this tool produces consistent and adequate grips on the > CONDUCTORS of all sizes of wire that are covered by the red/blue/yellow > PIDG > terminals. I cannot explain why Phil was not getting consistent grips on > his > 22AWG applications except that the terminals must not have been inserted > and > centered in the dies as shown in this photo set. > > Now the down side: This tool does not close the INSULATION grip > sufficiently > to grab the smaller Tefzel wires. This was a problem noted with one of the > tools above in: > > http://www.aeroelectric.com/Pictures/Tools/Crimp_Tools/CLEVELAND65A.jpg > > This tool would be just fine for 99.9% of all commercial work where fatter > PVC insulation was used on the wires. > > This investigation reenforces words I've offered about matching the > tool/terminal/wire combinations you plan to use. Even when (as in this > case) > terminals and tool are both by AMP . . . the combination does not produce > adequate installations for Phil's airplane wherein the wire of choice is > 22759/16 Tefzel. > > Now, if I were working a job in the field and this was the only > terminal/tool combo available for the task. One could consider putting > 1/2" > hunks of heatshrink on the ends of the stripped wires before installing a > terminal. > This would "fatten" up the insulation sufficiently to achieve a good > insulation grip with PIDG terminals in this tool. However, I wouldn't want > to wire a whole airplane with this technique. > > Bob . . . > > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: PC680 Life
Date: Dec 11, 2005
What sorts of longevity are folks getting out of the Odyssey PC680 batteries? Mine is two years old and after sitting overnight (with only the aircraft's clock draining it) the voltage is only 12.4 volts, corresponding to about a 65% charge. The hobbs time for that two years is about 325 hours. The charging voltage during operation is consistently 14.2 volts. Alex Peterson RV6-A N66AP 698 hours Maple Grove, MN ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: Pitot tube question
> >FWIW my used single engine cessna pitot quickly stabilized at about 7 >amps in free room temperature air on a 12 volt battery. I can't remember >whether the heater was marked 12 volts but 7 amps sounded reasonble to >me. I'm assuming a low speed aircraft without other ice protection >simply doesn't need 200+ watts to operate in snow or an occasional cloud >breaking procedure. It was interesting to note that the unit actually >has a small water drain hole incorporated at the point where the air >passage turns up vertical. >Ken Actually, the free air bench test is at one extreme end of the tube's operating curve. On page 2 of http://aeroelectric.com/articles/Pitot_Heater/Gauging_Pitot_Heater_Performance.pdf we note that the free air bench test for the AN5814-1 settles out at about 9A for a power dissipation of 117 watts. However, the tube never operates there. On your airplane, there's always ambient slip stream which takes heat out of the tube and lowers it's resistance. Therefore, except while sitting on the ground, you'll never see running currents below 9A with this particular tube. Further down the curve we see an ice-bath current draw of 16A for a total of 208 Watts. This is the other extreme for operation which you'll never see . . . for very long. If your airplane is picking up ice fast enough to drive the pitot tube down to this resistance level, you have only minutes to stay airborne anyhow and de-icing the pitot tube is the last of your concerns. Some data I gathered on a batch of 28V pitot tubes shows a similar loading in an ice-bath. See: http://www.aeroelectric.com/Pictures/Curves/Pitot_Heat_R_Raw_Data.pdf and averaged at: http://www.aeroelectric.com/Pictures/Curves/Pitot_Heater_R_Plot.pdf Here all 5 samples were close to 250 watts in the ice bath and they too dropped to the 100 watt neighborhood in free air. These data were the foundation for my suggestion that the pitot tube in question should draw something in the 200w range in stirred ice when operated at its rated voltage. Virtually all the pitot tubes I've worked with have on or more drain holes. In fact, location of the drain holes can be critical to tube performance in the icing test tunnel. Bob . . . ________________________________________________________________________________
Subject: Glass Cockpit Options
Date: Dec 11, 2005
From: "Folbrecht, Paul" <PFolbrecht(at)starkinvestments.com>
Congrats on sorta passing. Can you legally sorta fly an LSA now? -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com on behalf of Craig Payne Subject: RE: AeroElectric-List: Glass Cockpit Options Based on the Sport Pilot oral exam I took today (and sorta passed) I can say that neither a VSI or a turn coordinator are required for *VFR* flight. -- Craig ________________________________________________________________________________
From: "Craig Payne" <craig(at)craigandjean.com>
Date: Dec 11, 2005
Subject: Glass Cockpit Options
Hopefully I will drop the "sorta" from the oral part on Tuesday and do well on the check-ride that same day. After that (and after I finishing mating my Zenith 601XL with its Corvair engine) I can really start learning how to fly. -- Craig -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Folbrecht, Paul Subject: RE: AeroElectric-List: Glass Cockpit Options --> Congrats on sorta passing. Can you legally sorta fly an LSA now? -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com on behalf of Craig Payne Subject: RE: AeroElectric-List: Glass Cockpit Options --> Based on the Sport Pilot oral exam I took today (and sorta passed) I can say that neither a VSI or a turn coordinator are required for *VFR* flight. -- Craig ________________________________________________________________________________
From: "DonVS" <dsvs(at)comcast.net>
Subject: Z14-8 OR -20 Architecture
Date: Dec 11, 2005
Bob, I have a couple questions on the Z13 setup. If I run a battery buss with: two P-mags, my primary EFIS, one nav/com, the transponder and the audio panel is there any benefit to having an E-buss? Except for the audio panel the entire collection is independently switched. Everything else in the electrical system is on the "main" buss. Is this a robust system or am I missing something? Operation would be , alt fails and low voltage light comes on, switch alt and battery off (one 799-2-10 switch), continue for the exact same duration as with an E-buss??. I might also add an SD8 witch will extend the duration. Please help me understand what is wrong with this design if it is not a smart or feasible plan. Thanks in advance. Don ________________________________________________________________________________
Date: Dec 11, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Re: PC680 Life
> > >What sorts of longevity are folks getting out of the Odyssey PC680 >batteries? Mine is two years old and after sitting overnight (with only the >aircraft's clock draining it) the voltage is only 12.4 volts, corresponding >to about a 65% charge. The hobbs time for that two years is about 325 >hours. The charging voltage during operation is consistently 14.2 volts. Do you have a means for cap-checking the battery? Bob . . . ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Dec 12, 2005
Subject: Re: Do I Need an Ammeter?
Bob, Thanks for your response. The original post did reference using an ammeter but the thread got diverted along the way. So, it appears that I accomplish the most with the least by simply inserting 22AWG wires in with my wire bundles and access them as needed to take necessary readings. That makes perfect sense to me and it is the approach I will take. Thanks for the advice. Stan Sutterfield In a message dated 12/06/05 3:00:49 AM Eastern Standard Time, aeroelectric-list-digest(at)matronics.com writes: I can see how you could perceive my answer as a run-around. Allow me to clarify. The most I can recommend now is to install a system not unlike that which I've illustrated and NO sensors. When and if a problem arises in any system where you'd like some remote measurement abilities, then the wires and connector will be in place. You'll need a test jack box and a voltmeter to plug into your cabin mounted test connector. You may even want to add some spare wires so that hall effect or temperature SENSORS might be added at test-time. I've suggested the test connector and simple harness with plenty of wires in it because it's easy and inexpensive to install while the airplane is being built. The existence of this connector makes future testing much easier because you can add stuff as needed to attack the problem at hand. Going beyond that now assumes a lot we don't know until some problem arises. ________________________________________________________________________________
From: luckymacy(at)comcast.net (lucky)
Subject: Re: PC680 Life
Date: Dec 12, 2005
Alex, how did you determine that 12.4 V equates to 65% charge? How many volts was it putting out new? I don't ever recall seeing over 13V on mine. The mid 12s is where mine stays at now and I keep a battery tender on it at the hangar pretty much all the time. lucky -------------- Original message -------------- From: "Alex Peterson" <alexpeterson(at)earthlink.net> > > > What sorts of longevity are folks getting out of the Odyssey PC680 > batteries? Mine is two years old and after sitting overnight (with only the > aircraft's clock draining it) the voltage is only 12.4 volts, corresponding > to about a 65% charge. The hobbs time for that two years is about 325 > hours. The charging voltage during operation is consistently 14.2 volts. > > Alex Peterson > > RV6-A N66AP 698 hours > > Maple Grove, MN > > > > > > Alex, how did you determine that 12.4 V equates to 65% charge? How many volts was it putting out new? I don't ever recall seeing over 13V on mine.The mid 12s is where mine stays at now and I keep a battery tender on it at the hangar pretty much all the time. lucky -------------- Original message -------------- From: "Alex Peterson" alexpeterson(at)earthlink.net -- AeroElectric-List message posted by: "Alex Peterson" What sorts of longevity are folks getting out of the Odyssey PC680 batteries? Mine is two years old and after sitting overnight (with only the aircraft's clock draining it) the voltage is only 12.4 volts, corresponding to about a 65% charge. The hobbs time for that two years is about 325 hours. The charging voltage during operation is consistently 14.2 volts. Alex Peterson RV6-A N66AP 698 hours Maple Grove, MN FAQ, ________________________________________________________________________________
Date: Dec 12, 2005
Subject: Master Relay Mount Part 2
From: sjhdcl(at)kingston.net
I recently ordered a replacement master relay. My old one (2 months old) has the hard black pastic boots on it as discussed a few weeks ago. The orginal one came from B&C Specialty. The replacement from Aircraft Spruce is exactly the same. Just for info. I tried removing the platic boots and it was nearly impossible without a grinder. Heated them up and they seemed fine. Torqued bolts and it also torqued properly. While I am interested in the reasons for the design change it now seems to be distributed from many vendors and I suspect the change is simply cosmetic. I still would prefer the metal tabs. Steve RV7A #2 ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: PC680 Life
Date: Dec 12, 2005
> > Do you have a means for cap-checking the battery? > > Bob . . . No... is this applying some load and monitoring voltage vs time? Alex Peterson RV6-A N66AP 698 hours Maple Grove, MN ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)earthlink.net>
Subject: PC680 Life
Date: Dec 12, 2005
> > Alex, how did you determine that 12.4 V equates to 65% > charge? How many volts was it putting out new? I don't ever > recall seeing over 13V on mine. The mid 12s is where mine > stays at now and I keep a battery tender on it at the hangar > pretty much all the time. > > lucky Lucky, from their website. I can't paste the chart in here, but draw a straight line between: 10% charge = 11.7v 100% charge = 12.8v and you'll closely have the curve. There is a very thorough pdf describing these batteries at (including the charge vs voltage): http://www.odysseybatteries.com/files.htm and click technical manual, I believe. Alex Peterson RV6-A N66AP 698 hours Maple Grove, MN ________________________________________________________________________________
Date: Dec 12, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: PC680 Life
> > > > > > > Do you have a means for cap-checking the battery? > > > > Bob . . . > >No... is this applying some load and monitoring voltage vs time? Exactly. Exemplar tools include this product by West Mountain Radio http://westmountainradio.com/CBA_ham.htm It lets you put a load on your battery equal to your e-bus loads and measure exactly how long it will run the goodies. Bob . . . ________________________________________________________________________________
Date: Dec 12, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: PC680 Life
> > > > > > > Alex, how did you determine that 12.4 V equates to 65% > > charge? How many volts was it putting out new? I don't ever > > recall seeing over 13V on mine. The mid 12s is where mine > > stays at now and I keep a battery tender on it at the hangar > > pretty much all the time. > > > > lucky > >Lucky, from their website. I can't paste the chart in here, but draw a >straight line between: > >10% charge = 11.7v >100% charge = 12.8v > >and you'll closely have the curve. > >There is a very thorough pdf describing these batteries at (including the >charge vs voltage): > >http://www.odysseybatteries.com/files.htm and click technical manual, I >believe. I need to ask the question again of folks in the know about batteries but I think those voltages are based on a battery that still got most of its capacity left. As the capacity droops, the shape of that voltage vs. percentage of charge changes too. I can't remember who said it . . . I've talked with too many battery peddlers to keep it all straight. Bottom line is that you're never wrong to suck all the juice out and measure it. This is especially important when your e-bus loads are greater than the 20-hour discharge rate on the battery. A battery's apparent capacity goes down as the load goes up. E.g., you get 17 a.h. out at 0.85 amps load and perhaps only 14 a.h. out with a 3 amp load. The capacity check needs to be run as close as practical to your e-bus loads to be a true measure of the battery's ability. Bob . . . ________________________________________________________________________________
From: "William" <wschertz(at)ispwest.com>
Subject: Re: PC680 Life
Date: Dec 12, 2005
I strongly believe that the 12.4V does not represent 65% of the Battery CAPACITY. The open circuit voltage has a very poor correlation to the actual capacity of the battery and is decidedly non-linear. Think of it this way: The capacity of a battery is proportional to how *much* unreacted battery couple material is left on the electrodes, and how *well* the material can be accessed at a given load being drawn from the battery. A fully charged battery has all the battery-couple material available, and initially it is very easily accessed because it is at or relatively near the surface of the electrode. As the battery discharges, some of the 'spent' material is in the way of accessing the remaining unreacted material, so the ability to sustain the current under load is degraded, and the voltage output of the battery (under load) drops off -- the higher the load, the faster it drops. Now lets consider the open circuit (or very low load with only the clock load) condition. Now the voltage is set by whether there is *any* accessible unreacted battery couple materials available. As long as some exists, you will have an open-circuit voltage of about 12.4 volts, even if you have very little capacity remaining in the battery. If the battery is truly discharged, imposing a very small load will cause a rapid decline in voltage, i.e. it cannot support a current withdrawal. The voltage readings above 12.4 volts are usually due to small amounts of other electrochemically acitive materials in the battery that don't contribute much to actual capacity. I believe that there may be a semantic difference between battery capacity and 'state of charge' that Odessy is describing on page 17 of their manual, but to determine the real capacity left, you will need to do a discharge at constant current, and measure the time as shown in the tables on page 10. Bill Schertz KIS Cruiser # 4045 ----- Original Message ----- From: "Alex Peterson" <alexpeterson(at)earthlink.net> Subject: RE: AeroElectric-List: PC680 Life > > > >> >> Alex, how did you determine that 12.4 V equates to 65% >> charge? How many volts was it putting out new? I don't ever >> recall seeing over 13V on mine. The mid 12s is where mine >> stays at now and I keep a battery tender on it at the hangar >> pretty much all the time. >> >> lucky > > Lucky, from their website. I can't paste the chart in here, but draw a > straight line between: > > 10% charge = 11.7v > 100% charge = 12.8v > > and you'll closely have the curve. > > There is a very thorough pdf describing these batteries at (including the > charge vs voltage): > > http://www.odysseybatteries.com/files.htm and click technical manual, I > believe. > > Alex Peterson > RV6-A N66AP 698 hours > Maple Grove, MN > > > ________________________________________________________________________________
Date: Dec 12, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: PC680 Life
> > > > >No... is this applying some load and monitoring voltage vs time? > > Exactly. Exemplar tools include this product by West Mountain Radio > >http://westmountainradio.com/CBA_ham.htm > > It lets you put a load on your battery equal to your > e-bus loads and measure exactly how long it will run > the goodies. Forgot to mention. This can also be used in the zero-load mode to check the performance of battery chargers. See: http://www.aeroelectric.com/Pictures/Curves/schumacher_3.jpg Here's some data I gathered with it to compare performance of various 9v batteries. (you need to save these files to disk and then print them . . they don't show up much detail on the screen). http://www.aeroelectric.com/Pictures/Curves/9vBatteryTests.jpg A really nice tool. I'm about to order another one for use out at RAC. Bob . . . ________________________________________________________________________________
Date: Dec 12, 2005
From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>
Subject: Master Relay Mount Part 2
> > > I've been giving this some thought and I wonder if they have received > some reports of units not working because of inconsistent grounding where > people try to ground it through the case contact rather than the > terminal. Might be simply a way to force people to ground the relay > properly to get consistent operation. Just a SWAG on my part. None of the versions I'm aware of depend on case ground for operation. Bob . . . ________________________________________________________________________________
Date: Dec 12, 2005
From: John Huft <aflyer(at)lazy8.net>
Subject: Re: PC680 Life
version=3.0.3 > > Bottom line is that you're never wrong to suck all the juice > out and measure it. This is especially important when your > e-bus loads are greater than the 20-hour discharge rate > on the battery. A battery's apparent capacity goes down as > the load goes up. > What is the reduction of the life of the battery when you run it flat? I imagine it depends on the construction of the battery...cranking type? Deep cycle? John ________________________________________________________________________________
Date: Dec 12, 2005
From: Werner Schneider <glastar(at)gmx.net>
Subject: main battery contactor, hidden security issue
Dear all, I was discussing recently with a guy which has NO main battery contactor (CB setup) about his setup and he did ask me something which I could not answer light heartily. The main battery contactor which is supposed to switch off the big juice in case of an emergency landing is switched through a cable going to ground. Now imagine your setup in a metal airplane and you crash, is there not a certain danger, that you break the cable going to the contactor and short it to ground, this switching on the main battery contactor and voila you have a bomb named battery in your crashing plane able to deliver several 100 Amps. This argument let me think and I would appreciate the insight of you folks on the list about that scenario? Kind regards Werner (Glastar with main battery contactor behind my seat) ________________________________________________________________________________
Date: Dec 12, 2005
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Modern ND external voltage (Dear Bob, stop it
) I HAVE NO IDEA WHAT YOU ARE TALKING ABOUT BOB Bob, I offered someone advise on ND alternators designed for external voltage regulators. They come in two flavors, OLD and BIG. The old ones have poor cooling and bearing design (Van's 35amp is an old ND). The new ones (1992-2001) are BIG and come in 70 to 120 amp plus range. They are all big and heavy. The 70 amp units have mounts widely offset from the case. The 117/120 amp units are more common and some have more compact mounts, some not. AT NO TIME DID I SAY DON'T DO IT, YOU CAN'T DO IT, YOU SHOULD NOT DO IT. I than offered to get him a new alternator at COST, about 1/3rd to 1/2 of the part store he talked about. How terrible of me. Helping people, what was I thinking? You don't support or care about I-VR alternators Bob, but some do. I get notes of thanks for my help and info, which you are unable or unwilling to post or allow to be posted with out all this consternation. YOU HAVE SOME BIG BRASS ONES. YOU HAVE NO PROBLEM TELLING PEOPLE WHAT YOU THINK, OR THEIR FAULTS OR FAULTS OF A PRODUCT, BUT GOSH DARN IT DON'T CRITICIZE BOB. MY RESPECT FOR YOU IS DIMINISHED WITH EVERY HYPOCRITICAL THING YOU SAY, AND I DON'T CARE WHAT YOU THINK, SO SHUT UP. MY REPLY TO CHARLIE WAS NOT ABOUT YOU, TO YOU, FOR YOU or FOR YOUR BENEFIT. IT WAS FOR CHARLIE'S BENEFIT. THE WORLD DOES NOT REVOLVE AROUND YOU BOB. IF SOMEONE AS A PROBLEM WITH ME OFFERING THEM AN ALTERNATORS FOR 1/2 PRICE THAN THEY CAN WRITE ME OR COMPLAIN TO MATRONICS. AS FAR AS THE SIZE OF THE LARGE ND's, IT IS MY OPINION THEY ARE TOO LARGE TO FIT, AT LEAST IN RV's, WHICH I HAVE BUILT TWO AND WORKING ON A THIRD. IF THAT IS NEGATIVE SO BE IT. I WAS TRYING TO HELP BOB, SO DEAL WITH IT. YOU ARE CLEARLY OFFENDED BY MY TONGUE IN CHEEK "GASP" COMMENT? I WROTE: "60-80 amp units are a good choice but they are all GASP! Internal regulated." YOU WROTE: >From: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net> >Subject: Re: Modern ND external voltage >George, you're digressing from informative dissertation to >unkind rhetoric and propaganda. Nobody has EVER argued with >you over the demonstrated reliability of the modern alternators. >As I've stated many times, I have clients who embrace certain >traditional design goals which tend to be reinforced by data >we get on real field failures of the IR alternators. You may >personally brush these incidents aside in your personal design >decisions. I must object to your backhanded references to >folks who have suffered these failures and have brought their >stories forward (warts and all) to help raise our level of >understanding. This atmosphere chases folks away. If anyone searches the archives about internal VR alternators, it is indeed like a Liberal Democrat being interviewed on Fox News. It just is a shout down with you Bob. You think you are "Fair and Balanced" but you a steeped in some serious dogma and opinions. It was common "wisdom" on this list you run that I-VR's had not OV protection are recent as this year. A typical subtle comment from you sound like this: "The so called (ND) OV protection" You don't know squat about it so shut-up, and your theory of why an OV could happen is wrong and never prove to ever have happened, ever. By the way, if you don't think ND alternators or I-VR alternators in general have been vilified and miss information spread on this forum, read the archives. It was just a year ago people said ND alternators don't have OV protection with out dispute. Here is a typical statement YOU made: >"(6) While the probability of regulator failure in cars is exceedingly >low, it is not zero. We have heard of ANECDOTAL stories of unhappy, >high-dollar events taking place in airplanes after failure of internally >regulated alternators." http://www.aeroelectric.com/articles/Crowbar_OV_Protection/Crowbar_C.pdf WHAT EVENT , WHAT HAPPENED? If someone made a comment like that about ANECDOTAL stories against your "paradigm" on this forum you would have a S%#t hemorrhage. What a hypocrite, don't ask people for data unless you have some Bob. I used the word anecdotal on this forum once, you chewed me a new one and called me names. What a tool. YOU chase people away. In just the last year you have chased away at least 3 people. You have taken pot shots at others and companies that don't even post. Here is a short list: SkyTec, Ex-buss, Jim Weir RST Engineering Greg Ritcher Blue Mountain Avionics, Van's Aircraft (specifically Richard VanGrunsven), SDS (simple digital systems) Niagara Air-parts (alternator kit) The latter one, Niagara, you picked on their installation instructions that state low RPM and high loads puts a strain on the alternator. YOU WENT ON AN ON about what is strain? "This does not help understanding by using words like strain!" However you are happy to throw out words like Paradigm with nothing else? You fool no one Bob, you are faking it 1/2 the time. You say anything to cast dispersions. I suggest if you don't understand what overloading an alternator at low RPMS and the word STRAIN means you read my write up on how alternator basics work so you understand this strain concept, posted on this list on Nov 8, 2005: "Alternators Basics: Regulators & OV" That thing you did with Greg Richter, of Blue Mountain Avionics is a darn shame. You wrote a manifesto on how ignorant Greg Richter of Blue Mountain Avionics is and posted a DANGER warning on your web site like a Terror Alert. You got some BIG brass ONES. Bob you are the king of calling people ignorant. Bob I would work on your own tacit. I mean you go BOTH barrels when you are after someone you don't like. That is OK; You made it a habit of attacking me, so the feeling is mutual. I just think you are jealous. You could not make an EFIS/Autopilot system if your life depended on it. Not to mention your attack on SkyTec starters; you had NO CLUE of what you where talking about. When you got called on it, a Gentleman would have apologized; but you just talked in circles and make more excuses like you always do, like when a crow-bar or a B&C regulator breaks or malfunctions. Talk about rude and negative and just bombastic lambasting, you are the king. I find it ironic people who develop complex products like VHF radios, EFIS and autopilots and full digital fuel / ignition controls, several 1000 times more complex than the B&C voltage regulator, are criticized by you. You have no problem attacking and being critical of others, while you can't take any yourself. You are a small jealous person. You are a true hypocrite. You "constantly interrupt informative dissertations" to take snide, condescending, backstabbing pot shots at people, including me, but I usually let it go. You drop little wise comments about me and others embedded in post weeks later. What a little chicken thing to do. I read them and ignored them. It's a petty "paradigm" you live in. Give it a break. You call people ignorant outright or (dangerous) idiots in so many (many) words. So please shut up with the lecture dear Sir, you are the most abrasive argumentative person on the web, in my humble opinion. The problem you seem to have is people expressing their opinion, and if it's different than yours, like suggesting using an I-VR alternator, you are offended and make personal attacks. This is your modus-operandi. People just get sick of you. GET OVER IT. STICK WITH FACTS. You can't because you don't have any, just your old tired ideas and opinions. Get something new to say. WE GOT IT External VR's period, done OK. >I've oft suggested that it's just as important for builders >to share their failures as it is to share their successes. Knowing >what DOES NOT work is as valuable as knowing what DOES. >It keeps us from re-inventing the same mistakes over and over >again. But folks at risk for being targets of derisive comments >and unkind behaviors will not be inclined to be forthcoming. >With this case in particular, you've had no conversation with >the individual and have know knowledge of details of the event >or the investigations that have been launched because of his >willingness to share. You are such a ...... The guy from SDS had a forced landing in his RV- 6A from an honest mistake and shared his mistake on his web site. You where tipped off and read it, and you wrote a self righteous, smug pompous editorial, tearing him a new one with a bunch of "EXPERT" opinion. How much do you fly? How many truly innovative things have you done? A voltage regulator and crow bar are not sophisticated or original. You are such a double talking hypocrite. Well SDS heard and read what you wrote. You should have read his reply about you on his web site, after he got wind of your uninformed petty little analysis. He WAS PISSED and rightly so. Again you gave your typical know it all high and mighty armchair expert crud. Don't you dare accuse me of anything you hypocrite. You don't like me because I call your bull. Anyone who wants to see how to conceive, execute and flight test ideas should check SDS's web site out: http://www.sdsefi.com/air9.html You are correct I did not talk to this individual (RV-4 guy). You also did not try to find out what went wrong with the regulator. YOU HAVE NO INTEREST IN understanding and promoting I-VR's, despite you claim of impartiality. I have offered to obtain manufactures assistance in evaluating failed regulators thru, X-ray, test equipment and even component by component analysis to anyone who is interested. Bob is not interested, he just wants to sell some more crow bars. What do you make Bob, about $20-$30 apiece? New custom ND regulators are coming that will meet the "paradigm" of design Bob claims to know or poses (fake). You miss lead people and promote your own agenda, while saying you are so open minded. I got into a pissing match with you on another email where I suggested people wire and use the alternators WARNING light, and remote voltage sense (with facts to back-up my opinion). The ND alternator does have Hi/Lo voltage warning on many models. You made some snide comments and listed guesses why it may not work in a reply about the warning light. I am tired of YOU, but not tired of promoting my opinion in a positive productive way despite your personal attacks. THE RECENT EVENT OF THE RV-4 GUY WHO BLEW HIS BATTERY UP (MOSTLY HIS FAULT BY THE WAY), had more detail and credibility than I have heard before. No doubt it happened, but some how we let the VR just get thrown in the trash? If it was a B&C regulator would you just thrown it in the trash? NO. If you tell me it is unlikely your B&C regulator could not fail or allow an OV, ever, you will be telling a big fat fib. Again show a total lack of commitment in improving the understanding the use of internal VR's in airplanes. You just don't care, but that is fine. BUTT OUT please, some of the rest of us care and want to know what really happened. I guess it is too late to get the VR from this event. By the way as a +10,000 ATP pilot, 3 jet type ratings, my sense of smell is not the most important one sense as a pilot, but lets blame the alternator or battery. You have no plan or desire to develop I-VR use in planes. THAT's FINE BUT STOP interfering with those who are improving the understanding. I don't want an aeroelectric certificate of achievement on my wall, I have enough diplomas and certificates already. The RV-4 Gentleman went cruising around the countryside for an undetermined amount of time, with the voltmeter pegged, despite the smell of something acidic, for an additional undetermined amount of time, kept flying, until he saw the voltmeter. This is NOT an alternator problem. If he had followed "golden rules" he would have had NO problem. HERE IS A NEWS FLASH: ND alternators have OV protection set to 17 volts (varies by model). There was some serious electrolyte-boiling going on at 17 VOLTS, BUT ON HE FLEW, ON AND ON AND ON, with ACIDIC SMELL AND ALL. The pilot was contributory and really the prime reason to blowing up the battery. If the alternator warning light was wired in (as I recommend) he would not have had a problem, in my opinion of course. I am sure you disagree, since I wrote about the warning light. Your reply was a three- page reason why it would not work and a dig at me. Fact is you don't know daddy, yet you open your mouth with opinions, no facts, again. Folks the warning light is designed to work with any reasonable expect regulator failure. ************************************************************* IF I CAN MAKE ONE POINT AND GET ACROSS TO YOU - Fact ND alternators do have a warning lights that will give them immediate indication Low of OV. Also ND alternators have OV protection, e.g. 17 volts. HOWEVER TO TAKE ADVANTAGE YOU MUST WIRE AND OPERATE THE ALTERNATOR AS IT WAS INTENDED. OK ************************************************************* >May I suggest that whacking at anyone like this is counter- >and perhaps even mean spirited? Please offer your data and >logic with the goal of advancing our understanding and refrain >from such personal attacks when you know so very little >about them. There's a big difference between noting some level >of ignorance as a matter of fact and hurling a label of ignorance >at someone just because they disagree with you. >Bob. May I suggest you shut up please. I find that you and the above comment to be ridiculous and offensive. You are very vindictive and hostel, so for you to point at anyone is ridiculous. Once you got someone's NUMBER, you will attack, nag, nit-pick and bugger them until they leave the list. You do it over and over and over. The difference with me is I don't care what you think about me. My mission is tp help people, who want to use the ND alternator to it's best advantage and reliability. There you go with the "Please offer your data and logic". No Bob you offer data and logic, with out the word paradigm please. Most of the time you make it up or make excuses. I have lots of data. You don't know me. I have talked to several engineers from manufactures and auto electronics makers and suppliers. Since I am an engineer I can understand and discuss the details of how these devices work. I would love to share them with you, but NO DOUBT you will write some SNIPPY little comments and remarks. YOU are just not interested in anyone's opinion but your own, so why bother. The folks that want to know more write me. Together we are coming up with our own "Paradigm". This forum is not suitable for new ideas because of one person, YOU. Why not just butt out and leave the internal regulator stuff to others. You don't understand them, you don't want to understand them and you make negative comments all the time. YOU Sir are the one that needs to shut up and let us who have the intent of helping and learning do that, with out your hindrance. "whacking at anyone like this is counter-productive" MY point, BOB, STOP IT WITH PERSONAL ATTACKS? You are confused with yourself ? "hurling a label of ignorance at someone" Bob you are being stupid now. STOP IT. I NEVER SAID OR IMPLIED ANYONE WAS IGNORANT, but it is clearly your cup of tea BOB. YOU CALL EVERY ONE IGNORANT (who disagrees). If someone tells you you are great an brilliant, you are like a little school girl, weeeeeee. Grow up. Well let me use your words: You are an ignorant hypocrite. You called Richard VanGrunsven ignorant. WHY? He disagrees with you. He does not what you to "TEACH" his staff your brilliant ideas. The man has the most popular designs and a worldwide business. Trust me he is smart enough to grasp the concepts of DC circuits. Van by the way has an engineering degree, and last time I mentioned I also had an engineering degree, you and a few of you little buddies spouted off. Apparently engineers are stupid or in competent and the "trade school" technicians are superior, is what I got out of it. Whatever, Jealousy? Although I don't work as an engineer any more as an airline pilot, when I did practice engineering, my consulting fees earned me well over 100 grand a year. So say what you want about engineers. BOB THE HYPOCRITE Bob is loose and fast with the facts. He lets others make outrageous, unsupported negative claims and statements as long as it supports his opinion; but if someone makes a counter-point or opinion he demands facts, data and test. That is hypocrisy. He makes a claim ND alternators have a weak point or single failure point ( the field driver transistor). However in the RV-4 case and others it has never been shown to be the cause? In fact it is obvious the RV-4 alternator still was functioning and was not a GASP! :-0 a Runway! Oh NO! Once a guy had a problem much more benign with no battery puff or avionics damage. Bob implied it was a RUNAWY. Hardly it peaked at 16 volts and would drop with load. The reason was the pilot messing with turning the IGN lead ON/OFF under load. Again pilot induced failure. Yes there was an issue with the RV-4, it did happen, but not like you will no doubt portray it in the future to sell your wares. Your cover and fake act of your so called impartial nature is blown. The RV-4 regulator was just tossed in the trash. However I feel the regulator did what it needed to do, it went into OV protection and stayed there until the pilot finally woke up and turned it off, with the IGN wire of all things? Hummmmm Again missed opportunity in understanding of the how, why and what makes an internal VR work. A real engineer would have looked into this further. Instead of making this a Forum to understand I-VR's for those who use them, it is a beat down anti-ND internal VR forum. I mean if Bob would just butt out on the subject we would be better off. He has no motivation to support internal regulators. In the future custom VR's for homebuilts will be developed and will be definitively better than any external regulator/crowbar set up. It is coming whether Bob likes it or not. Even http://plane-power.com/ has an internal VR with an add on OV module all self contained. Would it not be nice to take a new $100-$150 ND and make a little conversion, still using the I-VR and add another layer of OV protection for those who want it? It can be done obviously. I might even offer kits or whole alternators? If not I will be sure to share my research to help others at no cost. There has NEVER been an OV with a ND alternator per the theory that


December 08, 2005 - December 12, 2005

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