AeroElectric-Archive.digest.vol-ht

April 11, 2008 - April 22, 2008



      
      
      
      >Folks,
      >
      >I'm using the Ray Allen electric trim and their stick grips in my 
      >GlaStar.  I'm using shielded two-conductor cable from the PTT switch to 
      >the intercom.  I need to splice that cable and originally used Bob's 
      >soldered lap splicing technique but kept the exposed wires very short to 
      >be able to replace the shield.  Long story short -- one of the wires 
      >shorted to the shield so I had a "stuck mic".
      >
      >My specific question is:  what's the best way to replace the shield after 
      >splicing shielded wire?  To do it right this time, I'll have to expose 
      >about 2" - 3" of each wire.
      
        There is no electronic value in having this wire be
        shielded. Therefore, no value in attempting to maintain
        shield integrity in a splice. Prepare the end as shown
        here:
      
      http://aeroelectric.com/articles/shldwire/shldwire.html
      
        and splice onto the ends. Cover joints with heat shrink.
        You can use a twisted pair of 22AWG wires to extend the
        shielded conductor.
      
        Bob . . .
      
      
              ----------------------------------------)
              ( . . .  a long habit of not thinking   )
              ( a thing wrong, gives it a superficial )
              ( appearance of being right . . .       )
              (                                       )
              (                  -Thomas Paine 1776-  )
              ----------------------------------------
      
      
________________________________________________________________________________
From: "Jim" <jjewell(at)telus.net>
Subject: RV6-A for sale
Date: Apr 11, 2008
If you are looking for a well built and finely finished RV6-A or you know someone who is, mine will sometime soon be advertized for sale. For sale by builder: TT 50 Hr. Aerosport-Power O-360-A1A 50 Hr. Hartzell C/S prop -50 Hr. Oil filter Aeroelectric connection Z-11 based wiring 1 Slick mag 1 electronic ign. 55 Amp. Nippon Denzo alternator Automotive geared starter with extra new spare starter Navaid wing leveler (accepts handheld GPS waypoints) Altitude hold Dynon EFIS D10-A +battery and remote compass module Analog, airspeed, altitude,fuel gauges Sirs compass Rocky mountain Instruments uMonitor & uEncoder also with remote compass module SL-40 com - SL-70 Xponder PM-3000 stereo intercom Electric flaps Elevator and aileron trims on left stick Sliding canopy Professionally upholstered Conforfoam seats Removable control panel with removable instrument section. Custom built aluminium floors. Nose wheel fork mod done. Professionally painted yellow (very visible), add decor (stripes etc.) per taste Many painstaking hours spent on rigging, fit and finish. First annual coming up. I have yet to put up a website, If you are interested in further information I will send requested info and photos. Asking $95000.00 Jim in Kelowna B.C. Contact: jjewell AT telus.net Ph- (250) 861-8706 ________________________________________________________________________________
Subject: Re: Securing Ends of Wires in Wing for Later Use
From: "nukeflyboy" <flymoore(at)charter.net>
Date: Apr 11, 2008
This won't help the original question, but if you have run conduit then remember this trick. A vacuum cleaner stuck on one end can be used to "pull" a string through the full length of the conduit from the other end. Then just attach the wires and pull them through using the string. -------- Dave RV-6 flying RV-10 QB building Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176307#176307 ________________________________________________________________________________
Subject: Alternate Feed Switch, is it a Master Switch??
From: "Leo Holler" <leoh(at)gci.net>
Date: Apr 12, 2008
Help! Am working on a new electrical system design (pretty much a standard Z-11) for a complete re-wire of a certified ship. A friend tells me that a certified aircraft can only have one Master Switch per FAA regs. Is the "Alternate Feed" switch for the Endurance Bus considered a Master Switch? If so, how does it reconcile with any regs? Or, is my friend wrong? I have read Sec. 23.1361, regarding Master Switch arrangement, and I'm not totally comfortable in my interpretation of what is being said. The section seems to infer that more than one switch can be incorporated into a Master Switch arrangement, but with some restrictions. Can someone shed some light on me regarding this matter? I have been planning to locate the Alternate Feed switch immediately adjacent to the main Master Switch and under a switch guard. Presumably, both switches would only be on simultaneously for the short time after energizing the Endurance Bus via the Alternate Feed and turning the main Master off after an alternator or battery contactor failure. Per 23.1361, am I restricted to no more than a 5 amp total load on the Endurance Bus (that should be plenty)? Would I also be restricted to no more than a 5 amp protective device for the bus feed? My bus feed wire will be about 8" long. Thanks to any of you "Masters" for any enlightenment you can share. The FAR quoted above can be found at: http://www.risingup.com/fars/info/part23-1361-FAR.shtml Leo Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176349#176349 ________________________________________________________________________________
Date: Apr 12, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Shunts
The AMP meter is really a VOLT METER. Yep it has nothing to do with AMPS. (There is an AMP and VOLT relation). How does it work. The shunt causes a voltage drop across the shunt (due to resistance). That resistance is a known calibrated value. The volt gauge is reads volt drop. Since voltage drop is proportional to current (amps) the gauge can read the volt drop as current or amps, as follows: This is the famous OHMS law: V = I x R OR Volts = Current (amps) X Resistance (ohms) So what? We know a shunt is "calibrated" to drop a certain volt for every every amp of current. Shunts vary, but a typical 50 amp shunt has a 50 millivolt drop at 50 amps. If you have 50 amps at 14 volts entering the shunt, the volts leaving the shunt at 50 amps will be 50 millivolts (0.050v) lower or 13.95 volts. One millivolt drop = one amp. So you need a gauge that is labeled from 0 to 50 amps (but has a range from 0 to 0.050 volts). With a volt gage that reads millivolts from 0 to 50 millivolts (but labeled amps) we have an AMP METER! Again the meter is measuring voltage drop not amps. It just happens OHMS LAW is handy and linear (usually); where current and volts are proportional based on the resistance of the shunt. Shunts can have higher or lower resistance. Not all have the 1 amp to 1 millivolts ratio. That is OK as long as the scale and range of the gauge (analog or digital) compatible or calibrated for that shunt. The 1 amp to 1 millivolt ratio is handy since many volt gauges are calibrated in millivolts. Mini digital panel volt meters are usually read millivolts. You can make your own AMP meter from a small digital volt meter and a piece of wire that has the 0.001 volt/amp (Ohm) resistance. I hope that helps. George __________________________________________________ ________________________________________________________________________________
From: "Emond" <d_emond(at)mweb.co.za>
Subject: Re: Music Inputs
Date: Apr 12, 2008
I had a music jack wired into my system. My audio panel is a Garmin 340. I have a sonyericcson mobile phone with walkman capability. What I find is that with the walkman at max volume output the sound through the headphones is reasonable, engine off on the ground. However with the engine running at cruise I can barely hear the music. Are there settings on the system I should check ?? Dave Emond ________________________________________________________________________________
From: "earl_schroeder(at)juno.com" <earl_schroeder(at)juno.com>
Date: Apr 12, 2008
Subject: Re: Music Inputs
Hi Dave, If you want to add a another 'device', I've used one described in the following link: http://www.boostaroo.com/ Earl Dave wrote: I had a music jack wired into my system. My audio panel is a Garmin 340. I have a sonyericcson mobile phone with walkman capability. What I find is that with the walkman at max volume output the sound through the headphones is reasonable, engine off on the ground. However with the engine running at cruise I can barely hear the music. Are there settings on the system I should check ?? Dave Emond ________________________________________________________________________________
Date: Apr 12, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Alternate Feed Switch, is it a Master Switch??
> >Help! Am working on a new electrical system design (pretty much a standard >Z-11) for a complete re-wire of a certified ship. A friend tells me that a >certified aircraft can only have one Master Switch per FAA regs. Ask him to cite the regulation. I've never read it anywhere. We have lots of switches in TC aircraft OTHER than the DC POWER MASTER switch that re-organize bus structures and/or control alternative pathways to power sources. For example, many offerings in recent years at HawkerBeech have a "clearance delivery" switch that allows one to power up one radio directly from the battery for the purpose of getting ATIS and Clearance Delivery before powering up the whole airplane. > Is the "Alternate Feed" switch for the Endurance Bus considered a > Master Switch? If so, how does it reconcile with any regs? Or, is my > friend wrong? I have read Sec. 23.1361, regarding Master Switch > arrangement, and I'm not totally comfortable in my interpretation of what > is being said. The section seems to infer that more than one switch can > be incorporated into a Master Switch arrangement, but with some > restrictions. Can someone shed some light on me regarding this matter? > >I have been planning to locate the Alternate Feed switch immediately >adjacent to the main Master Switch and under a switch guard. Presumably, >both switches would only be on simultaneously for the short time after >energizing the Endurance Bus via the Alternate Feed and turning the main >Master off after an alternator or battery contactor failure. > >Per 23.1361, am I restricted to no more than a 5 amp total load on the >Endurance Bus (that should be plenty)? Would I also be restricted to no >more than a 5 amp protective device for the bus feed? My bus feed wire >will be about 8" long. > >Thanks to any of you "Masters" for any enlightenment you can share. The 5-Amp rule presupposes that the battery feeder to the E-bus Alternate Feed switch is LONG . . . 5A is the rule- of-thumb for limiting always-hot feeders directly from the battery that might pose a post-crash risk of fire. It's pretty much a hip-shot number. Give me control over the conditions and I can light off gasoline with a 1A feeder and not open the breaker. If you NEED to protect the alternate feed at more than 5A, then install a "mini-battery contactor" right at the battery bus as suggested in: http://www.aeroelectric.com/Pictures/Schematics/E-BusFatFeed.gif http://www.aeroelectric.com/PPS/DCPwr/E-Bus/E-Bus_Heavy.pdf This provides for local disconnect of feeders protected at more than 5A. >The FAR quoted above can be found at: > >http://www.risingup.com/fars/info/part23-1361-FAR.shtml Okay, let's look at it: Sec. 23.1361 - Master switch arrangement. (a) There must be a master switch arrangement to allow ready disconnection of EACH electric power source from power distribution systems, except as provided in paragraph (b) of this section. Note that the rules allow for MORE than one power source, hence more than one switch . . . The point of disconnection must be adjacent to the sources controlled by the switch arrangement. Yup, unless the feeder is limited to 5A or less as described below: If separate switches are incorporated into the master switch arrangement, a means must be provided for the switch arrangement to be operated by one hand with a single movement. Yeah . . . this is a tad silly. If one is concerned about getting switching ALL potential hazards off with switches as a single movement then the magneto switches should probably be included under the one-movement-does-all mechanism. In the suggested switch layouts shown in http://www.aeroelectric.com/PPS/Mechanical/Switches.pdf . . . switches that control all power including ignition are grouped at one end of the array. Easy to locate and easy to get turned OFF in a timely manner when circumstances call for it. For a TC aircraft, you can craft a hinged "crash bar" that provides the requested one-stroke operation of adjacent switches. I had a discussion some years ago with a 172 owner who was wanting to do the same thing you're doing. We discussed using switch guards over adjacent switches and ganging them together with a bonded plate so that slapping them down opened both switches. Now, this one-hand-operation is somehow magically ignored in some TC aircraft where emergency batteries are used to power up essential appliances . . . they are generally not fitted with or even arranged such that one-handed operation is possible. (b) Load circuits may be connected so that they remain energized when the master switch is open, if the circuits are isolated, or physically shielded, to prevent their igniting flammable fluids or vapors that might be liberated by the leakage or rupture of any flammable fluid system; and (1) The circuits are required for continued operation of the engine; or (2) The circuits are protected by circuit protective devices with a rating of five amperes or less adjacent to the electric power source. (3) In addition, two or more circuits installed in accordance with the requirements of paragraph (b)(2) of this section must not be used to supply a load of more than five amperes. (c) The master switch or its controls must be so installed that the switch is easily discernible and accessible to a crewmember. Since your proposed changes are not part of the original TC on the as-built airplane, you're going to have to jump STC/337 hoops. So this is between you and your local regulators. What you're proposing has been done before and is not a really big deal. It's just slight rearrangement of the design goals that have been similarly addressed with additions of the "clearance delivery" switch on modern aircraft. Bob . . . ________________________________________________________________________________
Subject: Re: Alternate Feed Switch, is it a Master Switch??
From: "Leo Holler" <leoh(at)gci.net>
Date: Apr 12, 2008
Thanks Bob for an exceptional and thorough response. You very clearly took the most of the "fog" out of my feeble interpretation of Section-23-1361. I'll be able to better make my 337(Field Approval) case to FAA now, as well as educate my friend. > The point of disconnection must be adjacent to the sources controlled by > the switch arrangement. > > Yup, unless the feeder is limited to 5A or less as described below: Does the above mean that the 5A rule applies only if there is no disconnection adjacent to the source? Also, do you consider the 8" unprotected run from battery to Alternate Feed switch to be excessive? If so, I can fuse it, or add the mini-contactor as you have suggested. Also, I have heard that new Cessnas have Essential/Endurance buses installed. Have you or anyone else heard of this and, if so, how did they handle the Master Switch arrangement? A local Cessna dealer hinted that I could get their schematic by buying the CD for several hundred dollars or by buying a new aircraft. [Shocked] This forum seems much more user friendly. :D Thanks again. Leo Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176423#176423 ________________________________________________________________________________
Date: Apr 12, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Alternate Feed Switch, is it a Master Switch??
> >Thanks Bob for an exceptional and thorough response. You very clearly took >the most of the "fog" out of my feeble interpretation of Section-23-1361. >I'll be able to better make my 337(Field Approval) case to FAA now, as >well as educate my friend. > > > > The point of disconnection must be adjacent to the sources controlled by > > the switch arrangement. > > > > Yup, unless the feeder is limited to 5A or less as described below: > > >Does the above mean that the 5A rule applies only if there is no >disconnection adjacent to the source? Yes. Things like hour meters, clocks, dome lights, etc have been attached directly to the battery and protected with 5A breakers or fuses for decades. This allows a battery fed, always hot wire to snake its way through the airplane to do the intended task irrespective of whether or not the battery master switch was ON. >Also, do you consider the 8" unprotected run from battery to Alternate >Feed switch to be excessive? Not sure about this question. The battery bus feeds should always be protected by fuses or breakers, no matter how long. The 8" rule is to avoid fusing things like jumpers that run between the (+) side of a capacitor. bus isolation diode (or similar device) and the power source. This is a special case that doesn't apply to this conversation. Whether your e-bus is simply switched or run through a mini-battery contactor, it still gets protection right at the battery. > If so, I can fuse it, or add the mini-contactor as you have suggested. I would recommend you go the mini-contactor route and wire with 14AWG wire no matter what size fuse/breaker you select. Even if you can get by with a 5A protected feeder today, you may wish to upgrade it later. This is easily accomplished if the local disconnect (relay) and wire (14AWG) are already in place. The breaker or fuse can be elevated to as high as 15A at a later time without taking a hatchet to the wire bundles. >Also, I have heard that new Cessnas have Essential/Endurance buses >installed. Have you or anyone else heard of this and, if so, how did they >handle the Master Switch arrangement? I can find out. It would be pretty cool if they do this now. About two years after I handed out several copies of the 'Connection to folks at the single-engine electrical engineering group, a firewall mounted, single point ground system was installed on production aircraft. I'll ask around. > A local Cessna dealer hinted that I could get their schematic by buying > the CD for several hundred dollars or by buying a new aircraft. [Shocked] > This forum seems much more user friendly. :D Yeah . . . I can get one for the asking. I'll see what I can do. Bob . . . ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: Re: Alternate Feed Switch, is it a Master Switch??
Date: Apr 12, 2008
Before Cessna bought Columbia you could get the Columbia 400 wiring diagrams from their web site. (have not checked lately). They have dual bus, dual alternator with an essential bus diode fed from either bus. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Leo Holler Sent: Saturday, April 12, 2008 1:53 PM Subject: AeroElectric-List: Re: Alternate Feed Switch, is it a Master Switch?? Thanks Bob for an exceptional and thorough response. You very clearly took the most of the "fog" out of my feeble interpretation of Section-23-1361. I'll be able to better make my 337(Field Approval) case to FAA now, as well as educate my friend. > The point of disconnection must be adjacent to the sources controlled by > the switch arrangement. > > Yup, unless the feeder is limited to 5A or less as described below: Does the above mean that the 5A rule applies only if there is no disconnection adjacent to the source? Also, do you consider the 8" unprotected run from battery to Alternate Feed switch to be excessive? If so, I can fuse it, or add the mini-contactor as you have suggested. Also, I have heard that new Cessnas have Essential/Endurance buses installed. Have you or anyone else heard of this and, if so, how did they handle the Master Switch arrangement? A local Cessna dealer hinted that I could get their schematic by buying the CD for several hundred dollars or by buying a new aircraft. [Shocked] This forum seems much more user friendly. :D Thanks again. Leo Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176423#176423 ________________________________________________________________________________
Date: Apr 13, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Shunts
gmcjetpilot(at)yahoo.com wrote: > The AMP meter is really a VOLT METER. Yep it has nothing to do with AMPS. (There is an AMP and VOLT relation). > > Aahh! But is it? Maybe the VOLT meter is really an AMP METER!! If using a swinging arm type meter, the voltage across the inputs drives a current that energizes an electromagnet, the forces the deflection. You're using current to measure a voltage, that's caused by the current across the shunt, which is caused by a voltage. Aahiiieee!! 8*) -- http://www.ronpaultimeline.com ________________________________________________________________________________
Subject: Re: Music Inputs
From: "Martin Pohl" <mpohl(at)pohltec.ch>
Date: Apr 13, 2008
Earl, thank you for the great link. I was looking for exactly such a device. Do you know if there is any amplifier around with an additional volume control knob? Martin -------- Martin Pohl Zodiac XL QBK 8645 Jona, Switzerland www.pohltec.ch/ZodiacXL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176515#176515 ________________________________________________________________________________
Subject: Re: Music Inputs
From: "Martin Pohl" <mpohl(at)pohltec.ch>
Date: Apr 13, 2008
Just found this: http://www.minidisc.org/headbanger.html Will try to get it running with my Harman Kardon Drive Play iPod Controller, Flightcom Intercom 403stereo and Lightspeed 3G headphones. Martin -------- Martin Pohl Zodiac XL QBK 8645 Jona, Switzerland www.pohltec.ch/ZodiacXL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176516#176516 ________________________________________________________________________________
From: "Dustin Paulson" <dustinp(at)hughes.net>
Subject: Re: Music Inputs
Date: Apr 13, 2008
Dave, I just had this same question, after a recent discussion by Vern Little about the AMX-2 Audio Mixer Amplifier, and Vern was nice enough to send me the following information when I inquired about using the AMX-2 to solve this issue.. Apparently Garmin added a pre-amp for the music inputs on the 340 to help solve just the problem you describe, and that I also have. They came up with a modification called Mod 2 first, in which you place in pin in the #15 position of the J-2 plug on the back of the GMA 340, and connect it directly to ground to activate this pre-amp. Apparently sometime later they came out with the Mod 5, which allows you to install a wire and pin in the same #15 position, and connect it to a switch that is connected to ground so that you can have the pre-amp either off or on depending on whether what you have plugged into the music input needs further amplification or not. This switched ground also apparently helped eliminate the amplification of other "noises" in the system, by being able to turn it off when the pre-amp wasn't needed for the music input. The Garmin notes state this switch can only be installed in units with Mod 5. So, you will need to find out if you have either of those Mods. Vern said that it was probably listed on a tag on the unit, but I was able to find it on some paper work that had come back with the unit after some factory repair work had been done, that showed my unit had the Mod 5 installed. Now I need to find a reasonable source for a high density pin crimper. I have Steins 4-way indent crimper for the standard density pins, but not the high density. I need a 15 pin high density connector for another Mod I need to make to get my 430W to talk nice to my GRT EFIS through my Approach Avionics Hub. Stein has the HD pins, but not the 15 pin HD connectors I need. So if anyone has a good ( read cheap ) source for the high density pins, 15 pin HD connectors, and tools, I'd like to hear about them. If not, Approach will do the mods I need for a price that may be less than investing in the tools, but it would be nice to have the tools for future needs too. Thanks Dustin Paulson I had a music jack wired into my system. My audio panel is a Garmin 340. I have a sonyericcson mobile phone with walkman capability. What I find is that with the walkman at max volume output the sound through the headphones is reasonable, engine off on the ground. However with the engine running at cruise I can barely hear the music. Are there settings on the system I should check ?? Dave Emond ________________________________________________________________________________
Date: Apr 13, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: AeroElectric-List Digest: 8 Msgs - 04/12/08
Dave Garmin has a AUDIO GAIN adjustment you can control. Good news. Not sure if you model has that gain or volume, but do know some Garmin audio panels do. ANY WAY Garmin (some models) are adjustable. Some req you go into a menu. Other intercoms that don't have adjustment can benefit from a headphone amp or small preamp to feed the intercom. iPods and CD players have small amps that are made to drive small headphones or earbuds. They tend to be a little under powered to drive some intercoms. Also the output from portable music devices is 16-32 ohm impedance. The input impedance to most intercoms is 600 ohms. The mis match does not help either. +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ From: "Emond" <d_emond(at)mweb.co.za> Subject: AeroElectric-List: Re: Music Inputs I had a music jack wired into my system. My audio panel is a Garmin 340. I have a sonyericcson mobile phone with walkman capability. What I find is that with the walkman at max volume output the sound through the headphones is reasonable, engine off on the ground. However with the engine running at cruise I can barely hear the music. Are there settings on the system I should check ?? Dave Emond __________________________________________________ ________________________________________________________________________________
Date: Apr 13, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Shunts
> > >gmcjetpilot(at)yahoo.com wrote: >>The AMP meter is really a VOLT METER. Yep it has nothing to do with AMPS. >>(There is an AMP and VOLT relation). >> >> > >Aahh! But is it? Maybe the VOLT meter is really an AMP METER!! >If using a swinging arm type meter, the voltage across the inputs drives a >current that energizes an electromagnet, the forces the deflection. >You're using current to measure a voltage, that's caused by the current >across the shunt, which is caused by a voltage. > >Aahiiieee!! A very astute observation sir. Allowing a coil of wire to move within the field of a permanent magnet was the brainchild of a fine fellow named D'arsonval who conceived the design about 130 years ago. There's an excellent description of the details of this idea offered over several pages beginning at: http://www.tpub.com/neets/book3/7.htm Hit the "-> next" buttons to access the series. One may also craft a moving magnet instrument . . . a good example is Van's ammeter. Unlike the more fragile and difficult to calibrate moving coil movement typical of: http://www.aeroelectric.com/Pictures/Instruments/Loadmeter_2.jpg Vans ammter shown at: http://www.aeroelectric.com/Pictures/Instruments/VAM10_Interior_View moves a barrel shaped magnet in the center of TWO coils positioned at right angles to each other. This movement doesn't need springs and is NOT calibrated with respect to current flowing in the coils. In this case two coils are excited with a current proportional to the sine and cosine of the applied stimulus. The magnet and pointer are often free to rotate 360 degrees. Van's instrument is "pegged" at -45 amps and has a light spring that drives the pointer to the peg when the instrument is powered down. But you could remove the peg and spring. The pointer would rotate freely and still properly indicate the mechanical result of the ratio of two currents applied to the coils. This style of meter movement can be used to drive something like a compass card for displaying a heading not unlike that offered by the DG. This instrument is interesting because it can be electronically conditioned to display a host of stimuli and it takes advantage of the full rotational scale of the instrument. D'arsonval movements get VERY hard to build beyond 90 to 110 degrees of pointer swing. Because they deal with the results of a magnetic interaction between coil(s) of wire and fixed magnets both instruments are indeed displays of the effects of CURRENT. However, if one considers the internal resistance of the instrument as being part of the overall circuit, the raw device can be used to display the effects of very small voltages. A good example is the classic, non-amplified CHT instrument. An example is shown here: http://www.aeroelectric.com/Pictures/Instruments/CHT%20Gauge.jpg This puppy reads full scale when something on the order of 7 MILLIVOLTS is applied to its terminals. This is the voltage generated by K-type thermocouple wire at 350F. In this case, the moving coil can be crafted of few turns of relatively large wire (low resistance) because while a thermocouple doesn't offer much VOLTAGE, it is a very low impedance source of energy and can produce considerable CURRENT at the relatively small voltage. All moving coil devices are dependent upon the force against a spring which is proportional to the current flowing in a coil of wire. Of course the coil has resistance of its own so any basic meter movement calibrated for the measurement of a current may also be said to be a "voltmeter" . . . typically, rudimentary movements will indicate full scale with voltages on the order of 10 to 200 millivolts. The instruments designed to work in conjunction with shunts are generally crafted so that the CURRENT induced in the coil produces full scale torque when 50 milliVOLTS (standard shunt calibration) is applied to the terminals. Van's instrument is fitted with electronics such that the stuff sensed at the input terminals is indeed a voltage . . . the considerable current required to position the pointer comes from the electronics power supply and not from the voltage stimuli being monitored. I've done some preliminary testing on the Van's ammeter . . . by modern aviation design goals it is exceedingly sensitive to local RF fields. I'm working on an article to explore this condition. I'll also see if I can craft an easily fabricated filter or shield as a workaround for this product's shortcomings. Bob . . . ________________________________________________________________________________
From: "Don Curry" <currydon(at)bellsouth.net>
Subject: 90-Degree Adapter for Avionics Cooling Fan Hose
Date: Apr 13, 2008
Does anybody know where to get a 90-degree elbow adapter to fit on the cooling fan port on the backplate of a KX-165? I'm using Cyclone hose and it is too stiff to make the bend (or kinks) in the space available. I've checked all the usual places (Spruce, Chief, etc) and can't find anything. Thanks, Don ________________________________________________________________________________
Date: Apr 13, 2008
Subject: Re: 90-Degree Adapter for Avionics Cooling Fan Hose
From: Ron Quillin <rjquillin(at)gmail.com>
At 08:27 4/13/2008, you wrote: >Does anybody know where to get a 90-degree elbow adapter to fit on the >cooling fan port on the backplate of a KX-165? I'm using Cyclone hose and >it is too stiff to make the bend (or kinks) in the space available. I've >checked all the usual places (Spruce, Chief, etc) and can't find anything. >Thanks, Don Don't know if it's applicable for you, but I used a 5/8" copper pipe ELL on the back of a KNS-80. Ron Q. ________________________________________________________________________________
Date: Apr 13, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Shunts (broken link fixed)
> > >gmcjetpilot(at)yahoo.com wrote: >>The AMP meter is really a VOLT METER. Yep it has nothing to do with AMPS. >>(There is an AMP and VOLT relation). >> > >Aahh! But is it? Maybe the VOLT meter is really an AMP METER!! >If using a swinging arm type meter, the voltage across the inputs drives a >current that energizes an electromagnet, the forces the deflection. >You're using current to measure a voltage, that's caused by the current >across the shunt, which is caused by a voltage. > >Aahiiieee!! A very astute observation sir. Allowing a coil of wire to move within the field of a permanent magnet was the brainchild of a fine fellow named D'arsonval who conceived the design about 130 years ago. There's an excellent description of the details of this idea offered over several pages beginning at: http://www.tpub.com/neets/book3/7.htm Hit the "-> next" buttons to access the series. One may also craft a moving magnet instrument . . . a good example is Van's ammeter. Unlike the more fragile and difficult to calibrate moving coil movement typical of: http://www.aeroelectric.com/Pictures/Instruments/Loadmeter_2.jpg Vans ammter shown at: http://www.aeroelectric.com/Pictures/Instruments/VAM40_Interior_View.jpg moves a barrel shaped magnet in the center of TWO coils positioned at right angles to each other. This movement doesn't need springs and is NOT calibrated with respect to current flowing in the coils. In this case two coils are excited with a current proportional to the sine and cosine of the applied stimulus. The magnet and pointer are often free to rotate 360 degrees. Van's instrument is "pegged" at -45 amps and has a light spring that drives the pointer to the peg when the instrument is powered down. But you could remove the peg and spring. The pointer would rotate freely and still properly indicate the mechanical result of the ratio of two currents applied to the coils. This style of meter movement can be used to drive something like a compass card for displaying a heading not unlike that offered by the DG. This instrument is interesting because it can be electronically conditioned to display a host of stimuli and it takes advantage of the full rotational scale of the instrument. D'arsonval movements get VERY hard to build beyond 90 to 110 degrees of pointer swing. Because they deal with the results of a magnetic interaction between coil(s) of wire and fixed magnets both instruments are indeed displays of the effects of CURRENT. However, if one considers the internal resistance of the instrument as being part of the overall circuit, the raw device can be used to display the effects of very small voltages. A good example is the classic, non-amplified CHT instrument. An example is shown here: http://www.aeroelectric.com/Pictures/Instruments/CHT%20Gauge.jpg This puppy reads full scale when something on the order of 7 MILLIVOLTS is applied to its terminals. This is the voltage generated by K-type thermocouple wire at 350F. In this case, the moving coil can be crafted of few turns of relatively large wire (low resistance) because while a thermocouple doesn't offer much VOLTAGE, it is a very low impedance source of energy and can produce considerable CURRENT at the relatively small voltage. All moving coil devices are dependent upon the force against a spring which is proportional to the current flowing in a coil of wire. Of course the coil has resistance of its own so any basic meter movement calibrated for the measurement of a current may also be said to be a "voltmeter" . . . typically, rudimentary movements will indicate full scale with voltages on the order of 10 to 200 millivolts. The instruments designed to work in conjunction with shunts are generally crafted so that the CURRENT induced in the coil produces full scale torque when 50 milliVOLTS (standard shunt calibration) is applied to the terminals. Van's instrument is fitted with electronics such that the stuff sensed at the input terminals is indeed a voltage . . . the considerable current required to position the pointer comes from the electronics power supply and not from the voltage stimuli being monitored. I've done some preliminary testing on the Van's ammeter . . . by modern aviation design goals it is exceedingly sensitive to local RF fields. I'm working on an article to explore this condition. I'll also see if I can craft an easily fabricated filter or shield as a workaround for this product's shortcomings. Bob . . . -- Date: 4/12/2008 11:32 AM incoming mail is certified Virus Free. Checked by AVG. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 13, 2008
From: "Palvary" <paula.alvary(at)verizon.net>
Subject: Terra 250 transponder for sale
Excellent condition transponder with tray and FAA req'd Mod 5 AD done. I purchased this transponder a year ago from Ebay. The project fell through so I never installed it nor tested it, but was sold to me "in perfect working condition". The unit has an "Authorization for Return to Service" tag from Terra Corporation dated May 22,1995. I payed a lot for this unit ($670) because it is one of the few of the type that is legal to use because it had the Mod 5 AD done. The great benefit of these TRT250 units is that they are very compact and lightweight, like the Microair or Becker units. Perfect for the cramped panel of a VFR Long or Vari. --Jose ________________________________________________________________________________
From: "Emrath" <emrath(at)comcast.net>
Subject: Re: Music Inputs
Date: Apr 13, 2008
Check your installation. There is a "high music gain" feature that required a grounding of Pin J2-15 and provide a lot of gain. I'm still building so I haven't run the engine yet, but this greatly improved my volume. Also, I have a ANC David Clark and for some reason turning on the ANC really improved the sound quality and gave a boost to the low end! Good Luck. Marty From: "Emond" <d_emond(at)mweb.co.za> Subject: AeroElectric-List: Re: Music Inputs I had a music jack wired into my system. My audio panel is a Garmin 340. I have a sonyericcson mobile phone with walkman capability. What I find is that with the walkman at max volume output the sound through the headphones is reasonable, engine off on the ground. However with the engine running at cruise I can barely hear the music. Are there settings on the system I should check ?? Dave Emond ________________________________________________________________________________
Date: Apr 13, 2008
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Re: 90-Degree Adapter for Avionics Cooling Fan Hose
I used the cooling blast hose, from Vans, to cool my mags. It's cheap and easy to form. See it here: *http://tinyurl.com/4mbget Sam Hoskins Quickie Q-200 * On Sun, Apr 13, 2008 at 10:27 AM, Don Curry wrote: > currydon(at)bellsouth.net> > > > Does anybody know where to get a 90-degree elbow adapter to fit on the > cooling fan port on the backplate of a KX-165? I'm using Cyclone hose and > it is too stiff to make the bend (or kinks) in the space available. I've > checked all the usual places (Spruce, Chief, etc) and can't find anything. > Thanks, Don > > ________________________________________________________________________________
From: "Henry Trzeciakowski" <hammer408(at)comcast.net>
Subject: Misc. Electrical Questions
Date: Apr 13, 2008
Bob: I'm just about ready to begin my wiring in my 9A and I have a couple of questions: 1) My load analysis is as follows: day VFR Cruise - Main Bus - 15.9 Edurance Bus - 8.65 Battery Bus - 1.0 for a total of 24.8 amps.....my question is : should I use the drawing for "HEAVY ENDURANCE BUS", since I'm going to draw over 7 amps and utilize the S704-1 relay and 10 amp fuse for the battery bus? 2) I do plan on using an Avionics Master switch - I do know your thoughts regarding not needing it, but ....... my questions is: the Z-drawings depict 16 awg (6-8" run) from Main Bus to Diode and 16 awg (6-8" run) from Diode to Endurance Bus - since I'm going to install the AMS on the instrument panel, the run from the Diode to the panel will be about 14-18"......what do you suggest for the size of wire and what is the max lenght it should be. 3) Can I install the LR-3 Regulator and Battery Bus on the engine side of the firewall....It seems to make sense for I wouldn't have to run un-fused wires thru the firewall... 4) Can I run 14 awg wire to the Battery Bus from the + terminal of the battery, instead of from the Master Battery Contactor? and can I run 8 awg wire power supply to the Main Bus from the 60 amp current limiter? Thanks Henry ________________________________________________________________________________
Date: Apr 14, 2008
From: Dale Ellis <rv8builder(at)earthlink.net>
Subject: Re: RE: Gilcrhist Electric
I ordered a coax stripper via their web site and it was delivered via US mail while I was at Sun'N'Fun last week sometime. Delivery time and price was as expected. Note that I did not use ebay, etc to purchase this, I went directly to their web site No phone number was provided on the invoice, but the address is: PO Box 10605 Bozeman, MT 59719 The web site is http://www.gilchrist-electric.com The web site shows phone number as 409-586-6507. Dale -----Original Message----- >From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> >Sent: Apr 10, 2008 12:48 PM >To: aeroelectric-list(at)matronics.com >Subject: AeroElectric-List: RE: Gilcrhist Electric > > > >><PLaurence@the-beach.net> >> >> >> >>-----Original Message----- >>Bob and listers. >> >>Gilchrist Electric's phone numbers have been disconnected. Out of Business? >>They clipped me for 14.00$. >> >>Payed through Google checkout. Can't seem to get anyone to answer my inquiry >>at Gilchrist and Google. > > This has been reported to me by several builders. I've written the > Chamber of Commerce in Bozeman and searched the 'net for any > indication that the company has folded. No data has been > forthcoming as of this writing. Gilchrist has also completely > disappeared from Ebay in spite of the fact that their website > is still up . . . and silent as to the fortunes of the company. > > I'm sorry to hear this. They gave me very good prices on > lots of coax strippers during the time I was offering > them from our website. > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > ________________________________________________________________________________
Subject: Re: Music Inputs
From: "h&jeuropa" <butcher43(at)ATT.NET>
Date: Apr 14, 2008
Dustin, I used a D sub crimper similar to the one Stein sells on Hi Density D sub pins and it worked fine. The hi density pins are .050 in diameter (where the crimp takes place) while the standard pins are .075. But my crimper contracts to about .025 diameter. So I tried a couple and found the wire is nicely crimped. You do have to be careful to position the pin correctly in the crimper as they are different lengths. But to do a few crimps, a standard d sub crimper seems to work OK. Jim Butcher Europa N241BW Read this topic online here: http://forums.matronics.com/viewtopic.php?p=176694#176694 ________________________________________________________________________________
Date: Apr 14, 2008
From: Todd Heffley <list(at)toddheffley.com>
Subject: Re: 90-Degree Adapter for Avionics Cooling Fan Hose
The PVC 90 degree fitting at Lowes Aviation Supply fits right on. Light yellow stuff that is cheaper than schedule 40....cant remember the name. 1 inch of pipe to make a bib. Heat gun to soften it up and lock it onto the KX155 back plane. Now lets see, how am I going to obtain a field approval on that.... todd ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 14, 2008
Subject: Re: 90-Degree Adapter for Avionics Cooling Fan Hose
No sweat, strictly a minor alteration!! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/14/2008 8:10:58 A.M. Central Daylight Time, list(at)toddheffley.com writes: Heat gun to soften it up and lock it onto the KX155 back plane. Now lets see, how am I going to obtain a field approval on that.... todd **************It's Tax Time! Get tips, forms and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolcmp00300000002850) ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Re: GARMIN GI-106A VS. MD200-306 CDI
Date: Apr 14, 2008
4/14/2008 Hello Bruce, You wrote: "Can you point me to the catalog locations or suppliers with the correct items numbers?" I will try -- first a little basic information. The 430W and the SL30 both put out and receive multiple signals to and from the 106A. So you need two devices. One device is a relatively simple push to activate switch on the instrument panel which shifts the pilot's navigation choice from one source (430W) to the other (SL30) or vice versa. This device should also have a light indication on it to show which choice has been made. The other device is remotely activated, more complicated, and it consists of many relays and contact points that when activated by device number one shifts all of the many signal paths between the 430W, the SL30, and the 106A. There are multiple manufacturers and sources for both device one and device two so one can shop around for their preference and purchase sources. Here is a source for device one: http://www.gulf-coast-avionics.com/list.asp?search_type=2&search_text=NAT Here are some sources for device two: http://www.sandia.aero/?q=SR64 http://www.trast-aero.com/eng/catalog/view.php?ModelId=401 These two sources are not intended to give you "ready to buy" information, but rather to show you what kinds of devices you are looking for and some possible items to purchase. It will take some leg work on your part to discover the best devices for your use and the best sources to purchase them from. Perhaps other members on the list (Stein Bruch?) can also provide some more specific choices / recommendations and sources. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." PS: I have some Excel spread sheets that I made up that show my equipment and the rather complicated wiring interconnections. If you think that they might be of use to you please email me direct and I will send them to you as email attachments. --------------------------------------------------------------------- Subject: Avionics-List: Re: GARMIN GI-106A VS. MD200-306 CDI From: "Rv9APlane" <rv9aplane(at)gmail.com> Hi OC, I am new to the list and saw this today. I am planning the same equipment , i.e., a 430W, SL30, and 106A. I am not familiar with the items you mentioned about switching back and forth. Can you point me to the catalog locations or suppliers with the correct items numbers? I'm pretty weak on the electrical stuff although I reading up on it now(Bob Nuckolls book). Thanks for your help. -------- Bruce Peters RV9A, Fuselage Bakersfield, CA ________________________________________________________________________________
Date: Apr 14, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Shunts
>Oh my my. This is why people make fun of tech geeks and nerds, ha-ha. Interesting . . . it seems that the same folks would also make fun of neurosurgeons, master chefs and physicists. Individuals who poke fun at the assemblage of simple-ideas into useful inventions are themselves at-risk for not enjoying the benefits that arise from understanding . . . a kind of self imposed exile to ignorance that leaves them dependent upon those who DO understand. > Yes voltage, current and EMF are all magically intertwined. Nothing magic about it. But the conditions under which they interact are not consistent. For example, just because there is voltage to be measured doesn't automatically translate to a current flow. Similarly, there are conditions where huge magnitudes of current flow with zero impressed voltage. >Even the magic of the hall effect sender puts out proportional >volts to current. Sort of . . . volts is proportional to the intensity of a magnetic field. The magnetic field can come from a variety of sources not the least of which is the field surrounding a current carrying conductor. >But you all are right, there are coils in those mechanical gauges. >However a digital meter will read directly off a shunt? Huha? What? >Doha! ha-ha. Yes, the digital voltmeter takes advantage of the voltage drop impressed across a shunt as a result of current flow. The measurements obtained by this method are independent of simple-ideas involving magnetics. >Bob your "VAM10_Interior_View link" is not working? Yes, I corrected it in the posting that followed a few minutes after the first. The working link is . . . http://www.aeroelectric.com/Pictures/Instruments/VAM40_Interior_View.jpg Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "F1 Rocket" <f1rocket(at)telus.net>
Subject: 2 electrical questions - diode and intermittent failure
Date: Apr 14, 2008
The diode for the battery master, what are the specifications? Twice now while flying my aircraft (over 100 hours with no problems), my main power has flickered. Off and right back on. I just checked all the wiring for the master, and the only thing I'm missing is the diode. Ground was my obvious place to look, all OK, excellent ground for the master switch. My next choice is to change out the master solenoid. Any other ideas? Rocket - dual alternator with single battery. Standard Z-13 wiring. Thanks in advance, Jeff ________________________________________________________________________________
Date: Apr 14, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: 2 electrical questions - diode and intermittent
failure > >The diode for the battery master, what are the specifications? > >Twice now while flying my aircraft (over 100 hours with no problems), my >main power has flickered. Off and right back on. I just checked all the >wiring for the master, and the only thing I'm missing is the diode. Ground >was my obvious place to look, all OK, excellent ground for the master >switch. >My next choice is to change out the master solenoid. Any other ideas? >Rocket - dual alternator with single battery. Standard Z-13 wiring. > >Thanks in advance, >Jeff An intermittent battery master would not cause the system to go down completely. In fact, it's possible on some airplanes that an alternator will run reasonably well without a battery . . . complete loss of the contactor may not be immediately noticed. If you're looking for loose wires, everything between the bus and BOTH power sources (alternator and battery) should be examined. Unless you soldered your terminals on a good tug on the fat-wire terminals is in order. I've seen wires installed with inadequate crimp tools pull out of their respective terminals without a whole lot of effort. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Questions on avionics
Date: Apr 15, 2008
4/15/2008 Hello Bruce, You wrote: "1. What does it mean to "cage" an attitude indicator?" Some attitude indicators have a mechanical means to lock the gyro gimbals so that the gyro gimbals are held rigidly to the instrument case. This can serve two functions: A) It can save wear and tear on the gyro if you are going to do some aerobatic manuevering and don't want the gyro to be moving around extensively as it tries to always show the proper aircraft attitude. B) If the gyro has tumbled and one wants to erect it again to a proper attitude one can put the airplane in a level attitude, cage and then uncage the gyro, and it will then start indicating properly a level attitude from that new starting point. "3. Is purchasing a separate encoder necessary?.....I see some avionics vendors packaging in a separate encoder but don't really understand why." They are doing this because the altitude encoder in almost all of the EFIS being sold to the amateur built community are not TSO'd and therefore do not comply with FAR Sec 91.217 copied here: "91.217: Data correspondence between automatically reported pressure altitude data and the pilot's altitude reference. No person may operate any automatic pressure altitude reporting equipment associated with a radar beacon transponder- (a) When deactivation of that equipment is directed by ATC; (b) Unless, as installed, that equipment was tested and calibrated to transmit altitude data corresponding within 125 feet (on a 95 percent probability basis) of the indicated or calibrated datum of the altimeter normally used to maintain flight altitude, with that altimeter referenced to 29.92 inches of mercury for altitudes from sea level to the maximum operating altitude of the aircraft; or (c) Unless the altimeters and digitizers in that equipment meet the standards of TSO-C10b and TSO-C88, respectively." So you can see that an altitude encoder in use must meet either be TSO'd or comply with subparagraph (b) above. Some people think that the encoder, altimeter, and transponder checks required every two years by FAR Sections 91.411 and 91.413 meet the requirements of subparagraph (b) above, but that is not the present position of FAA HQ. They prescribe a more elaborate, almost impossible to accomplish test. So one solution to the problem created by having an EFIS with a non TSO'd altitude encoder installed in your airplane is to install and use a separate TSO'd altitude encoder. If you want to read more on this subject go to the Matronic aeroelectric list archive and search for 91.217. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." PS: Some EFIS manufacturers will claim that their altitude encoder "meets TSO standards". Note that a claim of "meeting TSO standards" and being actually TSO'd are not the same thing. Ironically some of these non TSO'd altitude encoders are actually superior in performance and technology than the standards required by the TSO. The EFIS manufacturers have chosen not to obtain actual TSO approval for their altitude encoders because of the expense and bureaucratic burden involved. ------------------------------------------------ > Subject: Avionics-List: Questions on avionics > From: "Rv9APlane" <rv9aplane(at)gmail.com> > > > Hi all, > I have a couple of basic questions I don't understand well: > > 1. What does it mean to "cage" an attitude indicator? I've never flown a > plane > that has had this option but I see it on some I'm considering for my > homebuilt. > > 2. I want a light IFR panel and have read some things about Mode S > transponders. > Is there any advantage to having one over a Mode C other than the TIS > capability? > > 3. Is purchasing a separate encoder necessary? I was planning on putting > a Blue > Mountain EFIS One in my plane (please no negative comments as I'm already > committed), > a Garmin 430W with a GI-106A CDI, and a Garmin 327 transponder (pending > the answer to number 2 above) in my plane. I see some avionics vendors > packaging > in a separate encoder but don't really understand why. > > Thanks for your help > > -------- > Bruce Peters > RV9A, Fuselage > Bakersfield, CA ________________________________________________________________________________
Date: Apr 15, 2008
From: Ron Patterson <scc_ron(at)yahoo.com>
Subject: Broken reception on my COMM
My Comm works fine except when I receive a stronger signal from the local tower. then the received transmission is broken and I can only hear about 1/2 the instructions. Any ideas what may be causing this? Ron ________________________________________________________________________________
Date: Apr 15, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Shunts (Nerds!)
Bob, you're great, but lighten up. I am a Nerd. I have a masters in engineering, and last time I mentioned that to you, you attacked me and bashed engineering and engineers from here to Sunday. I have lots of respect for you, but that killed some of it, but I'm a nice forgiving fellow. I have moved on. As far as Nerds, I spend 5-6 years in undergrad and grad school with an HP 41C hanging off my belt. I now dress nicer and work out more, but I am still a Nerd at heart, proudly. As far as an AMP meter being a sensitive VOLT meter, it's true. An AMP meter with out a shunt is a volt meter. Basically we all are talking about D'Arsonval movement, the way analog meters work, where current causes a EMF (electromagnetic field) in a coil in an opposing direction to permanent magnets, causing the needle to move. A torsional (mechanical) spring or coil is calibrated to resist the needle movement, thus reading a voltage (or current). You don't need to be an engineer to understand how a D'Arsonval movement works. I learned this when I was 12 years old, playing with my Radio Shack Science Fair "160 in 1" electronic kit. However, now I can derive Faraday equations (or Lenz) & explain the theoretical physics with advanced math. That makes me a super Nerd, proudly. When I said magic Bob, I was being humorous, jocular, whimsical, an attempt at being witty? Some people don't need (or want) to know the details to wire a plane. I was being causal, which is sometimes more productive when addressing students, who might have anxieties about the topic. It's just my style Bob, which obviously clashes with yours. I never taught "electronics" but I teach a lot of pilots, from Student to Airline pilots, how the electrical system of a Cessna to Boeing 747 works. Electrical systems are fun to me and something I enjoy, not a place for argument or politicking. It's just not a controversial subject to me. I just want to help. I don't need to be perfect. As I have said Bob, you have forgotten about the topic than I'll ever know, but there is the off chance I know something you don't? I might explain something in a way which gets through. That's all. Cheers George the NERD! PS thanks for the link. As a kid I broke many needle movement taking them apart to see how they worked. >From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> >Subject: Re: AeroElectric-List: Re: Shunts >>Oh my my. This is why people make fun of tech geeks and nerds, ha-ha. >Interesting . . . it seems that the same folks would also >make fun of neurosurgeons, master chefs and physicists. >Individuals who poke fun at the assemblage of simple-ideas >into useful inventions are themselves at-risk for not >enjoying the benefits that arise from understanding . . . >a kind of self imposed exile to ignorance that leaves >them dependent upon those who DO understand. >> Yes voltage, current and EMF are all magically intertwined. >Nothing magic about it. But the conditions under >which they interact are not consistent. For example, >just because there is voltage to be measured doesn't >automatically translate to a current flow. Similarly, >there are conditions where huge magnitudes of current >flow with zero impressed voltage. >>Even the magic of the hall effect sender puts out proportional >>volts to current. >Sort of . . . volts is proportional to the intensity >of a magnetic field. The magnetic field can come from >a variety of sources not the least of which is the >field surrounding a current carrying conductor. >>But you all are right, there are coils in those mechanical gauges. >>However a digital meter will read directly off a shunt? Huha? What? >>Doha! ha-ha. >Yes, the digital voltmeter takes advantage of the >voltage drop impressed across a shunt as a result >of current flow. The measurements obtained by this >method are independent of simple-ideas involving >magnetics. >>Bob your "VAM10_Interior_View link" is not working? >Yes, I corrected it in the posting that followed >a few minutes after the first. The working link >is . . . http://www.aeroelectric.com/Pictures/Instruments/VAM40_Interior_View.jpg >Bob . . . between 0000-00-00 and 9999-99-99 ________________________________________________________________________________
From: "F1 Rocket" <f1rocket(at)telus.net>
Subject: 2 electrical questions - diode and intermittent
failure
Date: Apr 15, 2008
Hi Bob, Thanks for the usual quick reply. Just for my brain... If the alternator had a loose wire, wouldn't the battery still supply the required power? I didn't think I would see the power drop out if I lost the alternator (I was hoping I would get the low voltage alarm so I could start the back up alternator). Jeff -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Sent: April 14, 2008 9:05 PM Subject: Re: AeroElectric-List: 2 electrical questions - diode and intermittent failure > >The diode for the battery master, what are the specifications? > >Twice now while flying my aircraft (over 100 hours with no problems), my >main power has flickered. Off and right back on. I just checked all the >wiring for the master, and the only thing I'm missing is the diode. Ground >was my obvious place to look, all OK, excellent ground for the master >switch. >My next choice is to change out the master solenoid. Any other ideas? >Rocket - dual alternator with single battery. Standard Z-13 wiring. > >Thanks in advance, >Jeff An intermittent battery master would not cause the system to go down completely. In fact, it's possible on some airplanes that an alternator will run reasonably well without a battery . . . complete loss of the contactor may not be immediately noticed. If you're looking for loose wires, everything between the bus and BOTH power sources (alternator and battery) should be examined. Unless you soldered your terminals on a good tug on the fat-wire terminals is in order. I've seen wires installed with inadequate crimp tools pull out of their respective terminals without a whole lot of effort. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Broken reception on my COMM
>My Comm works fine except when I receive a stronger signal from the local >tower. then the received transmission is broken and I can only hear about >1/2 the instructions. Any ideas what may be causing this? > >Ron I presume that communication with the tower while airborne is not a problem and that you've identified signal strength as the apparent variable. Your receiver may be suffering from an overload condition that's beyond its ability to accommodate. A receiver designer's sorta wet dream is to have the squelch break at around 0.2 microvolts signal and produce a readable if somewhat noisy output at 0.5 microvolts at the antenna. When I was working in the two-way radio business these were the benchmarks for refurbishing and aligning a receiver. A device with this performance level may be hard pressed to also accept and demodulate a signal of hundreds of microvolts. The automatic gain system within the receiver may not have sufficient dynamic range to handle the larger signal in close proximity to a ground based (read high power) transmitter. Do you carry a hand held? Perhaps ground ops is an excellent time to pre-flight this very useful back up. This may not be an automatic solution . . . hand helds tend to be a cut or two below panel mounted or base station receivers and it may be similarly afflicted with the effects of strong signal overload . . . but it's the simplest solution and worth trying. If push comes to shove, you can install the formation flying attenuator described at: http://www.aeroelectric.com/articles/Attenuator/Formation_Flying_Attenuator_2.pdf See also pictures at: http://www.aeroelectric.com/articles/Attenuator/ Note that this particular design is capable of handling the output of a 2 watt transmitter continuously. It's fine for transmitters of 4-6 watt range but don't carry on long winded conversations. With this switch in the "attenuate" position, both your incoming and outgoing signals are considerably reduced to avoid overloading the receiver in your cockpit and in the other aircraft's cockpit. The ground station will have no problem hearing you either. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: MartinErni(at)aol.com
Date: Apr 15, 2008
Subject: Re: Broken reception on my COMM
Jerry, Read about this problem and Bob's reply. Does it sound familiar? May be this will give us a fix. E In a message dated 4/15/2008 9:52:13 A.M. Eastern Daylight Time, nuckolls.bob(at)cox.net writes: --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" >My Comm works fine except when I receive a stronger signal from the local >tower. then the received transmission is broken and I can only hear about >1/2 the instructions. Any ideas what may be causing this? > >Ron I presume that communication with the tower while airborne is not a problem and that you've identified signal strength as the apparent variable. Your receiver may be suffering from an overload condition that's beyond its ability to accommodate. A receiver designer's sorta wet dream is to have the squelch break at around 0.2 microvolts signal and produce a readable if somewhat noisy output at 0.5 microvolts at the antenna. When I was working in the two-way radio business these were the benchmarks for refurbishing and aligning a receiver. A device with this performance level may be hard pressed to also accept and demodulate a signal of hundreds of microvolts. The automatic gain system within the receiver may not have sufficient dynamic range to handle the larger signal in close proximity to a ground based (read high power) transmitter. Do you carry a hand held? Perhaps ground ops is an excellent time to pre-flight this very useful back up. This may not be an automatic solution . . . hand helds tend to be a cut or two below panel mounted or base station receivers and it may be similarly afflicted with the effects of strong signal overload . . . but it's the simplest solution and worth trying. If push comes to shove, you can install the formation flying attenuator described at: http://www.aeroelectric.com/articles/Attenuator/Formation_Flying_Attenuator_2. pdf See also pictures at: http://www.aeroelectric.com/articles/Attenuator/ Note that this particular design is capable of handling the output of a 2 watt transmitter continuously. It's fine for transmitters of 4-6 watt range but don't carry on long winded conversations. With this switch in the "attenuate" position, both your incoming and outgoing signals are considerably reduced to avoid overloading the receiver in your cockpit and in the other aircraft's cockpit. The ground station will have no problem hearing you either. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- **************It's Tax Time! Get tips, forms and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolcmp00300000002850) ________________________________________________________________________________
From: Jim Piavis <jpiavis(at)microsoft.com>
Date: Apr 15, 2008
Subject: Tail Nav Light Ground
I'm wiring up the tail nav/ strobe light in the lower fiberglass rudder fai ring for an RV-7. Is there any reason I can't tie the nav light ground to t he strobe ground? For the tail light, this seems to be the easiest option b ut wasn't sure about the voltage running through the strobe. It's either th at or run a wire into the aft fuselage to a local ground. Jim ________________________________________________________________________________
Date: Apr 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Bits of aviation history . . .
See: http://tinyurl.com/39cbwo http://www.rbogash.com/B314.html Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Tail Nav Light Ground
>I m wiring up the tail nav/ strobe light in the lower fiberglass rudder >fairing for an RV-7. Is there any reason I can t tie the nav light ground >to the strobe ground? For the tail light, this seems to be the easiest >option but wasn t sure about the voltage running through the strobe. It s >either that or run a wire into the aft fuselage to a local ground. You don't want to cause an unbalance of currents to flow inside the twisted trio of strobe wires. The physics that make this wire an effective constraint on coupling of noise depends on integrity of combination of balanced currents and shielding. The separate ground wire is called for. Bob . . . ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 15, 2008
Subject: Re: Questions on avionics
Good Morning OC, Nice answer to the question asked, but may a I add a bit? If you intend to do aerobatics and intend to cage the gyros to avoid wear, it is best to shut of the air first so that the gyro is not spinning while it is locked up. While being caged will keep it from banging the stops, the bearings will be exposed to abnormal wear by the gyro being restrained. If the air is turned of after the gyro is already spun up, a good gyro will take about thirty minutes to get stopped. Best to shut off the air before the engine is started. There is no real good solution, only methods of mitigation. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/15/2008 7:47:34 A.M. Central Daylight Time, bakerocb(at)cox.net writes: Hello Bruce, You wrote: "1. What does it mean to "cage" an attitude indicator?" Some attitude indicators have a mechanical means to lock the gyro gimbals so that the gyro gimbals are held rigidly to the instrument case. This can serve two functions: A) It can save wear and tear on the gyro if you are going to do some aerobatic maneuvering and don't want the gyro to be moving around extensively as it tries to always show the proper aircraft attitude. B) If the gyro has tumbled and one wants to erect it again to a proper attitude one can put the airplane in a level attitude, cage and then uncage the gyro, and it will then start indicating properly a level attitude from that new starting point. **************It's Tax Time! Get tips, forms and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolcmp00300000002850) ________________________________________________________________________________
Date: Apr 15, 2008
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Tail Nav Light Ground
I just faced the same issue. I chose to run a separate ground from the Adel clamp holding the rudder cable. It also took a bit more effort than expected to get a single lug #4 platenut in there to hold the Whelan. But it worked well. Jim Piavis wrote: > > I'm wiring up the tail nav/ strobe light in the lower fiberglass > rudder fairing for an RV-7. Is there any reason I can't tie the nav > light ground to the strobe ground? For the tail light, this seems to > be the easiest option but wasn't sure about the voltage running > through the strobe. It's either that or run a wire into the aft > fuselage to a local ground. > > > > Jim > > * > > > * ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Apr 15, 2008
Subject: Questions on avionics
Really the best way to do aerobatics is to fit a glass EFIS...I regularly ( like every flight) wring out my RV and the Dynon scratches its head sometim es but returns to normal like clockwork. Same for the TT autopilot. I noticed that Kathy Hirtz does her airshow routines in her Wolf Pitts and has a Dynon D180 installed..And there is not a more radical aerobatic machi ne out there. Its about time the mechanical gyros went the way of the Dodo...As long as y our airplane is experimental of course. Frank ________________________________ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectr ic-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Tuesday, April 15, 2008 9:29 AM Subject: Re: AeroElectric-List: Questions on avionics Good Morning OC, Nice answer to the question asked, but may a I add a bit? If you intend to do aerobatics and intend to cage the gyros to avoid wear, it is best to shut of the air first so that the gyro is not spinning while it is locked up. While being caged will keep it from banging the stops, the bearings will be exposed to abnormal wear by the gyro being restrained. I f the air is turned of after the gyro is already spun up, a good gyro will take about thirty minutes to get stopped. Best to shut off the air before t he engine is started. There is no real good solution, only methods of mitigation. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/15/2008 7:47:34 A.M. Central Daylight Time, bakerocb@c ox.net writes: Hello Bruce, You wrote: "1. What does it mean to "cage" an attitude indicator?" Some attitude indicators have a mechanical means to lock the gyro gimbals s o that the gyro gimbals are held rigidly to the instrument case. This can serve two functions: A) It can save wear and tear on the gyro if you are going to do some aerobatic maneuvering and don't want the gyro to be moving around extensively as it tries to always show the proper aircraft attitude. B) If the gyro has tumbled and one wants to erect it again to a proper attitude one can put the airplane in a level attitude, cage and then uncage the gyro, and it will then start indicating properly a level attitude from that new starting point. ________________________________ It's Tax Time! Get tips, forms and advice on AOL Money & Finance<http://mon ey.aol.com/tax?NCID=aolcmp00300000002850>. ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Apr 15, 2008
Subject: 2 electrical questions - diode and intermittent
failure Something that was a real "Doh!" moment was that I realised I had painted the alternator bracket...I.e where the ground path was for the alternator...The resistance of the paint caused a whole bunch of noise that would do little annoyances like shut the IFR GPS off while on an instrument approach...of course it would take 10 seconds or so to reset..and then do it again..Not very pleasant! Just a thought...I.e the connection of the alternator to the engine block is a vital connection. Frank -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of F1 Rocket Sent: Monday, April 14, 2008 3:21 PM Subject: AeroElectric-List: 2 electrical questions - diode and intermittent failure --> The diode for the battery master, what are the specifications? Twice now while flying my aircraft (over 100 hours with no problems), my main power has flickered. Off and right back on. I just checked all the wiring for the master, and the only thing I'm missing is the diode. Ground was my obvious place to look, all OK, excellent ground for the master switch. My next choice is to change out the master solenoid. Any other ideas? Rocket - dual alternator with single battery. Standard Z-13 wiring. Thanks in advance, Jeff ________________________________________________________________________________
From: MartinErni(at)aol.com
Date: Apr 15, 2008
Subject: Re: 2 electrical questions - diode and intermittent
failure Anodized alternator brackets can cause the same problems. Guess how I know. a message dated 4/15/2008 1:27:39 P.M. Eastern Daylight Time, frank.hinde(at)hp.com writes: --> AeroElectric-List message posted by: "Hinde, Frank George (Corvallis)" Something that was a real "Doh!" moment was that I realised I had painted the alternator bracket...I.e where the ground path was for the alternator...The resistance of the paint caused a whole bunch of noise that would do little annoyances like shut the IFR GPS off while on an instrument approach...of course it would take 10 seconds or so to reset..and then do it again..Not very pleasant! Just a thought...I.e the connection of the alternator to the engine block is a vital connection. Frank -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of F1 Rocket Sent: Monday, April 14, 2008 3:21 PM Subject: AeroElectric-List: 2 electrical questions - diode and intermittent failure --> The diode for the battery master, what are the specifications? Twice now while flying my aircraft (over 100 hours with no problems), my main power has flickered. Off and right back on. I just checked all the wiring for the master, and the only thing I'm missing is the diode. Ground was my obvious place to look, all OK, excellent ground for the master switch. My next choice is to change out the master solenoid. Any other ideas? Rocket - dual alternator with single battery. Standard Z-13 wiring. Thanks in advance, Jeff **************It's Tax Time! Get tips, forms and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolcmp00300000002850) ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 15, 2008
Subject: Re: Questions on avionics
Good Afternoon Frank, Absolutely and totally agree! The problem is that the FAA puts so many hurdles in the way that by the time the stuff gets approved, the cost is way above what normal folks can afford. Right now, only home builders have any chance of going with modern equipment. I do realize that most FAA folks are just as enthusiastic aviators as are the rest of us, but they are hamstrung with rules that are forced on them by the Bureaucracy and that Bureaucracy is driven by the Congress critters who do nothing for us at all. All they care about is having someone to blame when anything goes wrong. I recently had the pleasure of flying some twenty-four hours in a Legend Cub that was equipped with the Dynon 180. I certainly did not learn how to use all of it's many capabilities, but what I saw, was great. I have been following Jim Younkin's very rapid development of flight instruments and autopilots. I love his attitude toward the FAA, but it doesn't help we who fly primarily certified aircraft. Unless someone who is willing to argue with the FAA manages to steal some of his ideas and get the FAA approval for us to use that much better stuff, we are stuck with 1920s technology. Had the FAA been in charge in 1920 we would not yet have mechanical gyros, let alone anything better! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/15/2008 12:22:40 P.M. Central Daylight Time, frank.hinde(at)hp.com writes: Really the best way to do aerobatics is to fit a glass EFIS...I regularly (like every flight) wring out my RV and the Dynon scratches its head sometimes but returns to normal like clockwork. Same for the TT autopilot. I noticed that Kathy Hirtz does her airshow routines in her Wolf Pitts and has a Dynon D180 installed..And there is not a more radical aerobatic machine out there. Its about time the mechanical gyros went the way of the Dodo...As long as your airplane is experimental of course. Frank **************It's Tax Time! Get tips, forms and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolcmp00300000002850) ________________________________________________________________________________
Date: Apr 15, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: 2 electrical questions - diode and intermittent
failure MartinErni(at)aol.com wrote: > Anodized alternator brackets can cause the same problems. Guess how I know. > > Yeah, but in that case it looks DAMN good while it's not working 8*). ________________________________________________________________________________
From: "Bill Denton" <bdenton(at)bdenton.com>
Subject: Questions on avionics
Date: Apr 15, 2008
Bob. Aspen Avionics http://www.aspenavionics.com/ recently received the TSO and the AML STC for their glass PFD. $6,000 + install for a VFR unit; $10,000 + install for an IFR unit. Not really cheap, but not as pricey as Garmin or Avidyne. So you guys flying TC aircraft can get some of the toys without totally busting the bank. And no more spinning gyros! Thanks! Bill Denton bdenton(at)bdenton.com From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Tuesday, April 15, 2008 12:56 PM Subject: Re: AeroElectric-List: Questions on avionics Good Afternoon Frank, Absolutely and totally agree! The problem is that the FAA puts so many hurdles in the way that by the time the stuff gets approved, the cost is way above what normal folks can afford. Right now, only home builders have any chance of going with modern equipment. I do realize that most FAA folks are just as enthusiastic aviators as are the rest of us, but they are hamstrung with rules that are forced on them by the Bureaucracy and that Bureaucracy is driven by the Congress critters who do nothing for us at all. All they care about is having someone to blame when anything goes wrong. I recently had the pleasure of flying some twenty-four hours in a Legend Cub that was equipped with the Dynon 180. I certainly did not learn how to use all of it's many capabilities, but what I saw, was great. I have been following Jim Younkin's very rapid development of flight instruments and autopilots. I love his attitude toward the FAA, but it doesn't help we who fly primarily certified aircraft. Unless someone who is willing to argue with the FAA manages to steal some of his ideas and get the FAA approval for us to use that much better stuff, we are stuck with 1920s technology. Had the FAA been in charge in 1920 we would not yet have mechanical gyros, let alone anything better! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/15/2008 12:22:40 P.M. Central Daylight Time, frank.hinde(at)hp.com writes: Really the best way to do aerobatics is to fit a glass EFIS...I regularly (like every flight) wring out my RV and the Dynon scratches its head sometimes but returns to normal like clockwork. Same for the TT autopilot. I noticed that Kathy Hirtz does her airshow routines in her Wolf Pitts and has a Dynon D180 installed..And there is not a more radical aerobatic machine out there. Its about time the mechanical gyros went the way of the Dodo...As long as your airplane is experimental of course. Frank _____ It's Tax Time! Get tips, forms and advice on AOL <http://money.aol.com/tax?NCID=aolcmp00300000002850> Money & Finance. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 15, 2008
Subject: Re: Questions on avionics
Good Afternoon Bill, It's getting there! I do know that they are now saying the entire year's production is already spoken for. Last person I spoke to said they figure the installation they ordered would be at least twenty grand installed. Better than a Garmin, but still a lot of money. If it was an automotive device, produced in China, and used on a Toyo ta it would be fifty bucks! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/15/2008 1:29:02 P.M. Central Daylight Time, bdenton(at)bdenton.com writes: Bob Aspen Avionics http://www.aspenavionics.com/ recently received the TSO and the AML STC for their glass PFD. $6,000 + install for a VFR unit; $10,000 + install for an IFR unit. Not really cheap, but not as pricey as Garmin or Avidyne. So you guys flying TC aircraft can get some of the toys without totally busting the bank. And no more spinning gyros! Thanks! Bill Denton bdenton(at)bdenton.com **************It's Tax Time! Get tips, forms and advice on AOL Money & Finance. (http://money.aol.com/tax?NCID=aolcmp00300000002850) ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Apr 15, 2008
Subject: Questions on avionics
Yes I feel for the certified guys...The last IFR proficiency ride i took my instrument student friend and he kept babbling something about "what about the precession"....I said "We're not in a precession, we're flying by ours elves!" Nice to hear from you again Bob....And you were right, learning IFR in a fa st airplane is not hard at all...learning in one that happens to be aerobat ic its a bit of a handful though..:) Frank RV7a ________________________________ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectr ic-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Tuesday, April 15, 2008 10:56 AM Subject: Re: AeroElectric-List: Questions on avionics Good Afternoon Frank, Absolutely and totally agree! The problem is that the FAA puts so many hurdles in the way that by the tim e the stuff gets approved, the cost is way above what normal folks can affo rd. Right now, only home builders have any chance of going with modern equipmen t. I do realize that most FAA folks are just as enthusiastic aviators as are t he rest of us, but they are hamstrung with rules that are forced on them by the Bureaucracy and that Bureaucracy is driven by the Congress critters w ho do nothing for us at all. All they care about is having someone to blame when anything goes wrong. I recently had the pleasure of flying some twenty-four hours in a Legend Cu b that was equipped with the Dynon 180. I certainly did not learn how to us e all of it's many capabilities, but what I saw, was great. I have been following Jim Younkin's very rapid development of flight instru ments and autopilots. I love his attitude toward the FAA, but it doesn't he lp we who fly primarily certified aircraft. Unless someone who is willing to argue with the FAA manages to steal some o f his ideas and get the FAA approval for us to use that much better stuff, we are stuck with 1920s technology. Had the FAA been in charge in 1920 we would not yet have mechanical gyros, let alone anything better! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/15/2008 12:22:40 P.M. Central Daylight Time, frank.hin de(at)hp.com writes: Really the best way to do aerobatics is to fit a glass EFIS...I regularly ( like every flight) wring out my RV and the Dynon scratches its head sometim es but returns to normal like clockwork. Same for the TT autopilot. I noticed that Kathy Hirtz does her airshow routines in her Wolf Pitts and has a Dynon D180 installed..And there is not a more radical aerobatic machi ne out there. Its about time the mechanical gyros went the way of the Dodo...As long as y our airplane is experimental of course. Frank ________________________________ It's Tax Time! Get tips, forms and advice on AOL Money & Finance<http://mon ey.aol.com/tax?NCID=aolcmp00300000002850>. ________________________________________________________________________________
From: "Dustin Paulson" <dustinp(at)hughes.net>
Subject: Re: Music Inputs
Date: Apr 15, 2008
Thanks Jim. I guess it's certainly worth a try, and see if they will pass the pull test, but I sure wouldn't want to be in hard IFR, and have my MP3 player all of a sudden be unhearable because of a poor crimp. ~( ;- ) Dustin, I used a D sub crimper similar to the one Stein sells on Hi Density D sub pins and it worked fine. The hi density pins are .050 in diameter (where the crimp takes place) while the standard pins are .075. But my crimper contracts to about .025 diameter. So I tried a couple and found the wire is nicely crimped. You do have to be careful to position the pin correctly in the crimper as they are different lengths. But to do a few crimps, a standard d sub crimper seems to work OK. Jim Butcher Europa N241BW ________________________________________________________________________________
From: "Jeffrey W. Skiba" <jskiba(at)icosa.net>
Subject: Ray Allen Trim servos
Date: Apr 15, 2008
ALL, I am looking for a simple way to reduce the speed of my Ray Allen Trim servos. What I need to know is the best way to Slow the speed of the servos down. I have seen the ray Allen servo speed controller however I would need 2 of them at $45 each seems a bit pricey, and I was hoping the group has a cost effective solution. Could one just use a resistor ? I am guessing the Ray Allen controller is a PWM maybe some one knows of a cheaper version ? Any direction would be appreciated Jeff. ________________________________________________________________________________
From: Sheldon Olesen <saolesen(at)sirentel.net>
Subject: Re: Ray Allen Trim servos
Date: Apr 15, 2008
On Apr 15, 2008, at 9:07 PM, Jeffrey W. Skiba wrote: > ALL, > > I am looking for a simple way to reduce the speed of my Ray Allen > Trim servos. > What I need to know is the best way to Slow the speed of the servos > down. I have seen the ray Allen servo speed controller however I > would need 2 of them at $45 each seems a bit pricey, and I was > hoping the group has a cost effective solution. > > Could one just use a resistor ? I am guessing the Ray Allen > controller is a PWM maybe some one knows of a cheaper version ? > > Any direction would be appreciated > Jeff. > > Jeff, I have 2 speed controllers and 2 relays that I removed to install a Safety trim system. They were installed but the plane has never flown. Make me an offer I can't refuse. Sheldon Olesen ________________________________________________________________________________
From: "mike humphrey" <mike109g6(at)insideconnect.net>
Subject: Re: Ray Allen Trim servos
Date: Apr 16, 2008
Jeff, Simple installation. Very effective, and can be adjusted via a pot to get it exactly how you want the speed to be. I've got two, brand new in the box, never used, that I will sell you. I have one mounted on the elevator trim, bought two more it seems while in a 'buying frenzy'. I'll sell both for $60 including shipping to lower 48. Email me direct if interested: mike109g6(at)insideconnect.net Mike H 9A/8A ----- Original Message ----- From: Jeffrey W. Skiba To: aeroelectric-list(at)matronics.com Sent: Tuesday, April 15, 2008 10:07 PM Subject: AeroElectric-List: Ray Allen Trim servos ALL, I am looking for a simple way to reduce the speed of my Ray Allen Trim servos. What I need to know is the best way to Slow the speed of the servos down. I have seen the ray Allen servo speed controller however I would need 2 of them at $45 each seems a bit pricey, and I was hoping the group has a cost effective solution. Could one just use a resistor ? I am guessing the Ray Allen controller is a PWM maybe some one knows of a cheaper version ? Any direction would be appreciated Jeff. ________________________________________________________________________________
Subject: Re: Questions on avionics
From: "rampil" <ira.rampil(at)gmail.com>
Date: Apr 16, 2008
Re: TSO and altimetry sources There is no requirement for TSO in owner built aircraft. As I said previously, there is only a performance requirement. Part 23 is a separate issue. -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177151#177151 ________________________________________________________________________________
Date: Apr 16, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Grommets
I was surprised to find halves of grommets lying on the floor of my hangar the other day. In January, they were installed in the leading edge ribs. It has been too cold here in Toronto to do much work on my plane since then. As far as I can tell, the holes in the aluminum ribs shrunk from the cold and cut the grommets in half. I am glad I found this out before pulling all the wires through ! The holes were drilled a hair smaller than the grommets, which fit nicely without bunching up. The holes were carefully deburred and I can rotate my finger in the holes without feeling a sharp edge. The grommets I purchased from Spaenaur rather than the local hardware store. They are specd as material: SBR, hardness: 60 durometer +/-5. Are these grommets the wrong material ? Should there be slack around the grommet when fitted in the hole ? Some other problem I haven't thought of ? Thanks, Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
Date: Apr 16, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Grommets
Jeff Page wrote: > > I was surprised to find halves of grommets lying on the floor of my > hangar the other day. In January, they were installed in the leading > edge ribs. It has been too cold here in Toronto to do much work on my > plane since then. > > As far as I can tell, the holes in the aluminum ribs shrunk from the > cold and cut the grommets in half. I am glad I found this out before > pulling all the wires through ! > > The holes were drilled a hair smaller than the grommets, which fit > nicely without bunching up. The holes were carefully deburred and I > can rotate my finger in the holes without feeling a sharp edge. > > The grommets I purchased from Spaenaur rather than the local hardware > store. They are specd as material: SBR, hardness: 60 durometer +/-5. > > Are these grommets the wrong material ? > That would be my guess. If it was too cold to work on the plane and you believe the aluminum shrunk, then the grommet were possibly as brittle as glass. One of the techniques for manufacturing rubber bushings is to freeze them and then machine them like metal. They got nice and brittle (but probably didn't shrink much), and then the aluminum closed in on them. Probably happened several times. Try keeping a 60W lightbulb turned on in the plane. ________________________________________________________________________________
Date: Apr 16, 2008
From: "Bill Boyd" <sportav8r(at)gmail.com>
Subject: Re: Grommets
60W light bulb isn't going to help much at altitude. It gets COLD up there. I'd suggest a re-do with looser holes or different material. Just my $.02 -Bill B On Wed, Apr 16, 2008 at 11:27 AM, Ernest Christley wrote: > echristley(at)nc.rr.com> > > Jeff Page wrote: > > > > > I was surprised to find halves of grommets lying on the floor of my > > hangar the other day. In January, they were installed in the leading edge > > ribs. It has been too cold here in Toronto to do much work on my plane > > since then. > > > > As far as I can tell, the holes in the aluminum ribs shrunk from the > > cold and cut the grommets in half. I am glad I found this out before > > pulling all the wires through ! > > > > The holes were drilled a hair smaller than the grommets, which fit > > nicely without bunching up. The holes were carefully deburred and I can > > rotate my finger in the holes without feeling a sharp edge. > > > > The grommets I purchased from Spaenaur rather than the local hardware > > store. They are specd as material: SBR, hardness: 60 durometer +/-5. > > > > Are these grommets the wrong material ? > > > > That would be my guess. If it was too cold to work on the plane and > you believe the aluminum shrunk, then the grommet were possibly as brittle > as glass. One of the techniques for manufacturing rubber bushings is to > freeze them and then machine them like metal. They got nice and brittle > (but probably didn't shrink much), and then the aluminum closed in on them. > Probably happened several times. > > Try keeping a 60W lightbulb turned on in the plane. > > ________________________________________________________________________________
From: "Danny Smith" <dsmit132(at)bellsouth.net>
Subject: Voltage Drop in DM15-14 Dimmer
Date: Apr 16, 2008
I have the DM15-14 dimmer with only a Garmin GMA-340, TT ADI and a 3 ft LED strip (.086amp) attached to it. When I turned on the LED strip it didn't seem very bright so I checked the voltage and found that with an input to the dimmer of 12.7 V the output was only 9.7 V. Is a 3 V drop to be expected or is the dimmer module defective? Danny ________________________________________________________________________________
From: "Rob Housman" <rob@hyperion-ef.com>
Subject: Grommets
Date: Apr 16, 2008
While not disputing that the grommets failed, I must question your explanation. The coefficient of thermal expansion for aluminum alloy 3003 (a common sheet alloy) is 12.9 microinch/inch deg F, so doing the math for a 1 inch diameter hole and a temperature change from a really hot 100 deg F day for installation and a really cold minus 50 deg F day during the winter you get a worst case diameter change of slightly less than .002 inch. A half inch diameter hole would change less than .001 inch for the same temperature change. Installing the grommets into an undersize hole, thus stressing the grommet, is probably the culprit, not contraction alone. Best regards, Rob Housman Irvine, CA Europa XS Tri-Gear A070 Airframe complete -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeff Page Sent: Wednesday, April 16, 2008 7:53 AM Subject: AeroElectric-List: Grommets I was surprised to find halves of grommets lying on the floor of my hangar the other day. In January, they were installed in the leading edge ribs. It has been too cold here in Toronto to do much work on my plane since then. As far as I can tell, the holes in the aluminum ribs shrunk from the cold and cut the grommets in half. I am glad I found this out before pulling all the wires through ! The holes were drilled a hair smaller than the grommets, which fit nicely without bunching up. The holes were carefully deburred and I can rotate my finger in the holes without feeling a sharp edge. The grommets I purchased from Spaenaur rather than the local hardware store. They are specd as material: SBR, hardness: 60 durometer +/-5. Are these grommets the wrong material ? Should there be slack around the grommet when fitted in the hole ? Some other problem I haven't thought of ? Thanks, Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
From: <Flagstone(at)cox.net>
Subject: Re: Grommets
Date: Apr 16, 2008
Jeff: Your finding has me concerned. Could you provide the following details: 1 Grommet Dimensions or Spaenaur part #: Inside Diameter Groove Diameter Outside Diameter Groove Width Overall Thickness 2 Hole Diameter 3 Rib thickness Were the wires in conduit? If so what was the outside diameter of the conduit. Do you have a pic of the installed grommet and the split grommet you can post? Thanks Mark ----- Original Message ----- From: "Jeff Page" <jpx(at)Qenesis.com> Sent: Wednesday, April 16, 2008 7:52 AM Subject: AeroElectric-List: Grommets > > I was surprised to find halves of grommets lying on the floor of my > hangar the other day. In January, they were installed in the leading > edge ribs. It has been too cold here in Toronto to do much work on my > plane since then. > > As far as I can tell, the holes in the aluminum ribs shrunk from the cold > and cut the grommets in half. I am glad I found this out before pulling > all the wires through ! > > The holes were drilled a hair smaller than the grommets, which fit nicely > without bunching up. The holes were carefully deburred and I can rotate > my finger in the holes without feeling a sharp edge. > > The grommets I purchased from Spaenaur rather than the local hardware > store. They are specd as material: SBR, hardness: 60 durometer +/-5. > > Are these grommets the wrong material ? > > Should there be slack around the grommet when fitted in the hole ? > > Some other problem I haven't thought of ? > > Thanks, > > Jeff Page > Dream Aircraft Tundra #10 > > > ________________________________________________________________________________
Date: Apr 16, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Grommets
Bill Boyd wrote: > 60W light bulb isn't going to help much at altitude. It gets COLD up > there. I'd suggest a re-do with looser holes or different material. Just > my $.02 > > OK. A 120W bulb.....and a really long drop cord. 8*) ________________________________________________________________________________
Date: Apr 16, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Voltage Drop in DM15-14 Dimmer
> > >I have the DM15-14 dimmer with only a Garmin GMA-340, TT ADI and a 3 ft LED >strip (.086amp) attached to it. >When I turned on the LED strip it didn't seem very bright so I checked the >voltage and found that with an >input to the dimmer of 12.7 V the output was only 9.7 V. Is a 3 V drop to be >expected or is the dimmer >module defective? It's probably okay. The regulator used in those dimmers is one of the LM317 series devices. You can get the data sheet at: http://cache.national.com/ds/LM/LM117.pdf the figure on page 6 labeled "Dropout Votlage" tells us that the minimum input-output differential can be as high as 2.0 volts depending on load. I had a number of folks question the voltage drop at max intensity settings . . . if it's a valid concern, there are other devices that offer reduced overhead maximums. When I designed those dimmers, the goal was (1) provide control of virtually any size illumination load by means of a small, panel friendly control potentiometer and (2) offer good voltage regulation such that bus voltage perturbations didn't show up in the panel lighting. An ancillary consideration was that 98+ percent of dimmer operations were at very low output settings . . . on the order of 4-6 volts. The duration of flight time where visibility of the illuminated objects would be enhanced by raising the dimmer from say 11 to 14 volts is a very few minutes during the day-night transition. Hence, limiting maximum output to 2 volts or so below bus voltage was not a big deal. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Emond" <d_emond(at)mweb.co.za>
Subject: Ground Power - Z31A
Date: Apr 16, 2008
Bob Please can you confirm the correct procedure for using the ground power on Z31a architecture. Is it imperative to first switch on the "ground power" switch, before switching on the master switch? Would I just switch ground power off, once the aircraft has started? What would happen if ground power switch was inadvertantly left on for an indefinite period, or turned on whilst the aircraft engine was running? Your assistance as always is appreciated. Dave Emond RV10 ________________________________________________________________________________
Subject: Re: Rear Mounted Batteries - more questions
From: "n277dl" <dljinia(at)yahoo.com>
Date: Apr 16, 2008
Bob and list, Using the previously attached document as reference... Assumptions... rear mounted batteries. Main Bat Cntctr, Aux Bat cntctr and Xfeed Cntctr all mounted in rear beside the batteries. 2awg ground wire to fwd central gnd bus attached to the engine via stud through firewall. XFEED cnctr closed for starting. 2AWG wire from the same side of XFEED cntctr that the main bat cntctr is connected to starter cntctr. Questions.... Can I then run appropriate sized wire (tbd) from the same side of the starter cntctr as the 2awg wire is attached to the main pwr bus? If so, I also assume I would run appropriate sized wire ~8-10 awg (but not the heavy 2awg) from aux bat side of the XFEED to the Aux bus and use same wire to from the aux alt (prob 8 amp b&C alternator). Hope this makes sense. Really just trying to understand if I can only run two fat wires from the batteries to the firewall if I want to ground at the firewall or need to pull the extra "hot fat wire". thanks. Doug -------- Doug "Fools" are always more creative than process people and will always find ways to ruin a perfectly good set of processes. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177275#177275 ________________________________________________________________________________
Date: Apr 17, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Ground Power - Z31A
> >Bob > >Please can you confirm the correct procedure for using the ground power on >Z31a architecture. > >Is it imperative to first switch on the "ground power" switch, before >switching on the master switch? No. The ground power may be turned on at any time in the starting sequence without regard to damage to the system. The ground power circuits as depicted are reverse polarity and ov protected . . . >Would I just switch ground power off, once the aircraft has started? Yes. >What would happen if ground power switch was inadvertantly left on for an >indefinite period, or turned on whilst the aircraft engine was running? No big deal. IF the ground power source voltage was set higher than your ship's regulator, your alternator would not come on line and pick up system loads as long as the ground power was connected. If you're getting a start from a battery cart - as ship's systems came alive, your ship's alternator would begin to charge/ re-charge ALL batteries in the system . . . including those in a still connected ground power cart. If you're using external power from an engine driven or AC mains powered cart, then would would expect the external voltage source to be set at "battery charging" voltage levels (14.2 or 28.5). In this case, you could turn on ground power long before closing the master switch and let ground power replenish you ship's battery. After 15 minutes or so, your ship's battery may well contain sufficient snort to start your engine and ground power could be disconnected for the start an subsequent pre-flight. If the ground power is a battery cart, then no charging of the ship's battery can take place and you're obligated to use ground power to get the engine started. After starting, you'd want to turn ground power off so that ALL of your ship's alternator output was being used to replenish stored energy in the ship's battery. In cold weather, you may wish to use ground power as a routine assist for getting the engine started even if your battery is in good shape. Aside from the possibility of too much ground power voltage and/or reversed polarity, there are no risks to your airplane's systems that warrant concern. Making ground power managed from the pilot's seat puts you in control of this resource for the purpose of addressing the task at hand. It's an energy management problem with solutions determined by equipment available, condition of your battery and immediate goals. I recall reading a story many moons ago where a pilot used his ground power jumper cables to get his car started using his airplane's battery after returning from a trip and finding the car battery was not up to the task. >Your assistance as always is appreciated. Pleased to be of service sir! Bob . . . ________________________________________________________________________________
Date: Apr 17, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Rear Mounted Batteries - more questions
> >Bob and list, > Using the previously attached document as reference... > >Assumptions... rear mounted batteries. Main Bat Cntctr, Aux Bat cntctr >and Xfeed Cntctr all mounted in rear beside the batteries. Hmmmm . . . normally we'd like to see the cross-feed contactor mounted on the firewall. This provides nice fat-wire terminals from both batteries to serve as distribution points for the two batteries in addressing their respective tasks. > 2awg ground wire to fwd central gnd bus attached to the engine via stud > through firewall. XFEED cnctr closed for starting. 2AWG wire from the > same side of XFEED cntctr that the main bat cntctr is connected to > starter cntctr. Okay . . . >Questions.... Can I then run appropriate sized wire (tbd) from the same >side of the starter cntctr as the 2awg wire is attached to the main pwr bus? Yes. If your cross-feed contactor were up front then the battery distribution tie point would be on the cross-feed contactor. With the configuration you've described, then the starter contactor becomes the tie point. >If so, I also assume I would run appropriate sized wire ~8-10 awg (but not >the heavy 2awg) from aux bat side of the XFEED to the Aux bus and use same >wire to from the aux alt (prob 8 amp b&C alternator). Oops . . . sounds like you're describing a Z-14 architecture using an SD-8 on the aux side. Not recommended due to aux battery contactor loads being such a significant portion of the SD-8's output. Suggest a Z-13 architecture is more appropriate to maximizing the capabilities of the SD-8. >Hope this makes sense. Really just trying to understand if I can only run >two fat wires from the batteries to the firewall if I want to ground at >the firewall or need to pull the extra "hot fat wire". Let's talk about your architecture and choices of hardware to fill the various slots. What shortcomings do you perceive with a Z-13 architecture that drives you toward dual batteries? Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 17, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: "Chubby" wires and fuseblocks
>Comments/Questions: I dont' undestand how to connect large current loads >to FASTON fuse blocks. > >Max wire into FASTON seems to be #10 > >Fuses up 30A are sold by B&C > >Most #10 wire is not rated for 30A. I don't know of any #10 wire that is not rated for 30A in airplanes. >What am I missing? > I don't recommend any fuses beyond 14AWG/15A be used in the fuse blocks. What systems are you wiring that demand the use of larger wire/fuses? Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 17, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Switch ratings
>Comments/Questions: Hi Bob, > >Re: S700-2-10 switch > >What is the current rating for this switch? The S700 series switches are Carling G-series devices. The data sheet for this line of products may be reviewed at: http://www.aeroelectric.com/Mfgr_Data/Switches/Carling_G-series.pdf Note that these are rated at up to 20A in 120VAC systems. In the article at: http://aeroelectric.com/articles/Switch_Ratings.pdf we explore the simple ideas behind current ratings and service life of switches as installed in various working environments. >I would like to use this switch to turn on rotating beacons (12 amps) and >strobe lights (11 amps) using the circuit in figure 11-18 (page 11-19) in >the 11th edition of your book. The B&C catalog lists the rating as '15VAC >maximum'. How does this rating apply to a 14 volt system? >My application would run 23 amps through the switch. Will the switch >handle this load? Yes, you'll probably get a satisfactory service life using the S700-2-10 for this application. But I'm curious as to where you got these current values. I'm also curious as to why you have a combination of strobes and rotating beacons on the same airplane. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 17, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Grommets
Mark, Here is the link to the grommet info: http://www.spaenaur.ca/pdf/sectionJ/J69.pdf The grommets are not all the same size, but most are 315-263. So the groove diameter is 7/16 and I would have drilled 27/64" holes. I think the ribs are 6061-T6 32 thou. Unfortunately, I have a bad cold, so I won't be able to visit the hangar to take photos. If you held a grommet in your fingers and sliced it vertically with a dull knife, tearing as well as cutting, that's what they look like. I pushed the grommets in when it was about freezing temperature, but they were still quite pliable. They were not difficult to install using just my fingers. It didn't run any wire or conduit in them, just left them there. The frame of the wing is rivetted, but the skins are not on it yet. It is just sitting on the workbench. As long as the SBR material is considered aviation quality, I expect I just need larger holes. Jeff > From: <Flagstone(at)cox.net> > Subject: Re: AeroElectric-List: Grommets > > Your finding has me concerned. Could you provide the following details: > > 1 Grommet Dimensions or Spaenaur part #: > Inside Diameter > Groove Diameter > Outside Diameter > Groove Width > Overall Thickness > > 2 Hole Diameter > > 3 Rib thickness > > Were the wires in conduit? If so what was the outside diameter of the > conduit. > > Do you have a pic of the installed grommet and the split grommet you can > post? ________________________________________________________________________________
Subject: Re: Grommets
From: "Bubblehead" <jdalman2000(at)yahoo.com>
Date: Apr 17, 2008
rob(at)hyperion-ef.com wrote: > While not disputing that the grommets failed, I must question your > explanation. The coefficient of thermal expansion for aluminum alloy 3003 > (a common sheet alloy) is 12.9 microinch/inch deg F, so doing the math for a > 1 inch diameter hole and a temperature change from a really hot 100 deg F > day for installation and a really cold minus 50 deg F day during the winter > you get a worst case diameter change of slightly less than .002 inch. A > half inch diameter hole would change less than .001 inch for the same > temperature change. > > Installing the grommets into an undersize hole, thus stressing the grommet, > is probably the culprit, not contraction alone. > > > Best regards, > > Rob Housman > Irvine, CA > Europa XS Tri-Gear > A070 > Airframe complete > > -- Rob - I think you're using the coefficient for the aluminum and then computing the change based on the size of the hole. The change in hole size is because of the change in the aluminum size. 1" or 1/2" hole doesn't matter - only the amount of aluminum around the hole! Actually, as the aluminum cools wouldn't it contract, making the hole bigger? The temperature would have to rise so the aluminum expands to make the hole smaller. My opinion is the bushings got brittle and maybe had flaws or residual stresses that made them break. I doubt change in hole diameter had anything to do with it. John -------- John Dalman Elburn, IL RV-8 N247TD Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177406#177406 ________________________________________________________________________________
From: <Flagstone(at)cox.net>
Subject: Re: Grommets
Date: Apr 17, 2008
Jeff: That's all I need to work with. Thanks Hope you feel better Mark ----- Original Message ----- From: "Jeff Page" <jpx(at)Qenesis.com> Sent: Thursday, April 17, 2008 6:14 AM Subject: AeroElectric-List: Re: Grommets > > Mark, > > Here is the link to the grommet info: > http://www.spaenaur.ca/pdf/sectionJ/J69.pdf > The grommets are not all the same size, but most are 315-263. So the > groove diameter is 7/16 and I would have drilled 27/64" holes. > I think the ribs are 6061-T6 32 thou. > Unfortunately, I have a bad cold, so I won't be able to visit the > hangar to take photos. If you held a grommet in your fingers and > sliced it vertically with a dull knife, tearing as well as cutting, > that's what they look like. > I pushed the grommets in when it was about freezing temperature, but > they were still quite pliable. They were not difficult to install > using just my fingers. It didn't run any wire or conduit in them, > just left them there. The frame of the wing is rivetted, but the > skins are not on it yet. It is just sitting on the workbench. > > As long as the SBR material is considered aviation quality, I expect I > just need larger holes. > > Jeff > >> From: <Flagstone(at)cox.net> >> Subject: Re: AeroElectric-List: Grommets >> >> Your finding has me concerned. Could you provide the following details: >> >> 1 Grommet Dimensions or Spaenaur part #: >> Inside Diameter >> Groove Diameter >> Outside Diameter >> Groove Width >> Overall Thickness >> >> 2 Hole Diameter >> >> 3 Rib thickness >> >> Were the wires in conduit? If so what was the outside diameter of the >> conduit. >> >> Do you have a pic of the installed grommet and the split grommet you can >> post? > > > > > > > ________________________________________________________________________________
Date: Apr 17, 2008
From: Bob White <bob@bob-white.com>
Subject: Re: Grommets
"Bubblehead" wrote: > > > Rob - I think you're using the coefficient for the aluminum and then computing the change based on the size of the hole. The change in hole size is because of the change in the aluminum size. 1" or 1/2" hole doesn't matter - only the amount of aluminum around the hole! > > Actually, as the aluminum cools wouldn't it contract, making the hole bigger? The temperature would have to rise so the aluminum expands to make the hole smaller. > > My opinion is the bushings got brittle and maybe had flaws or residual stresses that made them break. I doubt change in hole diameter had anything to do with it. > > John > > -------- > John Dalman > Elburn, IL > RV-8 N247TD > > Hi John, When you're looking at the dimensional change in the material, you have to look at the overall dimensions of the item. Say you have a piece of aluminum 10 inches X 10 inches with a 1 inch dia hole in the center. If a drop in temperature causes the material to shrink 0.001 inch per inch (just to pick a number), the new dimensions will be 10 thousandths less or 9.99 X 9.99 and the inside hole will be .999 inches in dia. The size of the internal hole will be the same as if the material was still there. Bob W. -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/cables/ ________________________________________________________________________________
From: "RALPH HOOVER" <hooverra(at)verizon.net>
Subject: Grommets
Date: Apr 17, 2008
Jeff, Just a guess but exposure to solvents could breakdown SBR. I cannot imagine that hole size alone is the issue. http://www.alliedrubber.com/Gasket/SBRRubber.cfm.htm "When exposed to petroleum derivatives, the performance of this rubber is inferior to many other synthetics. Red SBR rubber is popular for use as a gasket in low pressure applications such as washers and gaskets for the heating and plumbing trades. Black SBR is commonly used for abrasion conditions such as skirtboard and chute lining." Ralph & Laura Hoover RV7A N527LR -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeff Page Sent: Wednesday, April 16, 2008 10:53 AM Subject: AeroElectric-List: Grommets I was surprised to find halves of grommets lying on the floor of my hangar the other day. In January, they were installed in the leading edge ribs. It has been too cold here in Toronto to do much work on my plane since then. As far as I can tell, the holes in the aluminum ribs shrunk from the cold and cut the grommets in half. I am glad I found this out before pulling all the wires through ! The holes were drilled a hair smaller than the grommets, which fit nicely without bunching up. The holes were carefully deburred and I can rotate my finger in the holes without feeling a sharp edge. The grommets I purchased from Spaenaur rather than the local hardware store. They are specd as material: SBR, hardness: 60 durometer +/-5. Are these grommets the wrong material ? Should there be slack around the grommet when fitted in the hole ? Some other problem I haven't thought of ? Thanks, Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
From: "Rob Housman" <rob@hyperion-ef.com>
Subject: Re: Grommets
Date: Apr 17, 2008
I'm glad to hear that I wasn't the only student that did not fall asleep in freshman physics lecture. Best regards, Rob Housman Irvine, CA Europa XS Tri-Gear A070 Airframe complete -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White Sent: Thursday, April 17, 2008 7:51 AM Subject: Re: AeroElectric-List: Re: Grommets "Bubblehead" wrote: > > > Rob - I think you're using the coefficient for the aluminum and then computing the change based on the size of the hole. The change in hole size is because of the change in the aluminum size. 1" or 1/2" hole doesn't matter - only the amount of aluminum around the hole! > > Actually, as the aluminum cools wouldn't it contract, making the hole bigger? The temperature would have to rise so the aluminum expands to make the hole smaller. > > My opinion is the bushings got brittle and maybe had flaws or residual stresses that made them break. I doubt change in hole diameter had anything to do with it. > > John > > -------- > John Dalman > Elburn, IL > RV-8 N247TD > > Hi John, When you're looking at the dimensional change in the material, you have to look at the overall dimensions of the item. Say you have a piece of aluminum 10 inches X 10 inches with a 1 inch dia hole in the center. If a drop in temperature causes the material to shrink 0.001 inch per inch (just to pick a number), the new dimensions will be 10 thousandths less or 9.99 X 9.99 and the inside hole will be .999 inches in dia. The size of the internal hole will be the same as if the material was still there. Bob W. -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/cables/ ________________________________________________________________________________
From: "Bryan" <bhcishere(at)ca.rr.com>
Subject: Re: Grommets
Date: Apr 17, 2008
Heat makes the hole bigger. Haven't you ever had to remove a stubborn bolt? That is done with a torch to make the hole bigger. Bryan ----- Original Message ----- From: "Rob Housman" <rob@hyperion-ef.com> Sent: Thursday, April 17, 2008 1:35 PM Subject: RE: AeroElectric-List: Re: Grommets > <rob@hyperion-ef.com> > > I'm glad to hear that I wasn't the only student that did not fall asleep > in > freshman physics lecture. > > > Best regards, > > Rob Housman > Irvine, CA > Europa XS Tri-Gear > A070 > Airframe complete > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob > White > Sent: Thursday, April 17, 2008 7:51 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Re: Grommets > > > "Bubblehead" wrote: > > >> >> >> Rob - I think you're using the coefficient for the aluminum and then > computing the change based on the size of the hole. The change in hole > size > is because of the change in the aluminum size. 1" or 1/2" hole doesn't > matter - only the amount of aluminum around the hole! >> >> Actually, as the aluminum cools wouldn't it contract, making the hole > bigger? The temperature would have to rise so the aluminum expands to make > the hole smaller. >> >> My opinion is the bushings got brittle and maybe had flaws or residual > stresses that made them break. I doubt change in hole diameter had > anything > to do with it. >> >> John >> >> -------- >> John Dalman >> Elburn, IL >> RV-8 N247TD >> >> > Hi John, > > When you're looking at the dimensional change in the material, you have > to look at the overall dimensions of the item. Say you have a piece of > aluminum 10 inches X 10 inches with a 1 inch dia hole in the center. > If a drop in temperature causes the material to shrink 0.001 inch per > inch (just to pick a number), the new dimensions will be 10 thousandths > less or 9.99 X 9.99 and the inside hole will be .999 inches in dia. > The size of the internal hole will be the same as if the material was > still there. > > > Bob W. > > > -- > N93BD - Rotary Powered BD-4 - http://www.bob-white.com > 3.8 Hours Total Time and holding > Cables for your rotary installation - http://roblinstores.com/cables/ > > > -- > Checked by AVG. > 9:00 AM > > ________________________________________________________________________________
From: "raymondj" <raymondj(at)frontiernet.net>
Subject: Thermal expansion (was Grommets)
Date: Apr 17, 2008
Listers, The link below provides info. applicable to the conversation. http://hyperphysics.phy-astr.gsu.edu/Hbase/thermo/thexp2.html#c1 Raymond Julian Kettle River, MN "Hope for the best, but prepare for the worst." ________________________________________________________________________________
Subject: Re: Rear Mounted Batteries - more questions
From: "n277dl" <dljinia(at)yahoo.com>
Date: Apr 17, 2008
Bob, Thanks for the response and heres some more details.... building a rv10, dual grt hx, 430w, sl30, tt - ap, lycoming io540 - one lightspeed ignition and one mag. Will have basic airspeed round gauges for backup... ie groudspeed, vsi, altimeter and an electric gyro attitude indicator. Have similar systems in RV7A except dynon not grt, no sl30 and all both mags. Why two batteries...primarily rumblings on those with efis to the need to have the two batteries in starting to keep from resetting the boot-up operation of the efis's during engine startup (honestly, unverified by me). Adding an extra battery is an insignificant expense (relatively speaking). Having two batteries would make me more comfortable with dual electronic ignition in the future. I won't start that way as engine already ordered and configured but it's much easier to plumb for future than redo later. > > Hmmmm . . . normally we'd like to see the cross-feed contactor > mounted on the firewall. This provides nice fat-wire terminals > from both batteries to serve as distribution points for the > two batteries in addressing their respective tasks. > In a previous post on the original thread you stated.... > > Quote: > > The crossfeed contactor, starter contactor and current limiter > block can be mounted within inches of each other and "wired" with > flat strap like the pictures found in this directory . . . > > http://www.aeroelectric.com/Pictures/Wiring_Technique/ > > The short straps are much easier to fabricate and install than > very short hunks of fat wire with terminals. > > Bob . . . > So I'm a little confused. Maybe I took this one out of context and was specifically directed at firewall mounted batteries. I've actually already ran the two 2awg fat wires to the front where I could mount the xfeed contactor but then found the above post and thought maybe it should only be one. I'm on the road this week but will review the z13 tomorrow night. Maybe all I need and don't need the extra complexity. Thanks again, Doug -------- Doug "Fools" are always more creative than process people and will always find ways to ruin a perfectly good set of processes. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177495#177495 ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 17, 2008
Subject: A Bit of Help, Please
I am installing Whelen LED taxi/recognition lights. Each one draws 0.9 amps. I am using an DPDT on-off-on switch to operate them. One position for steady on, one for flashing. I want to use only one switch instead of two. I'm using Eric Jones' wig wag flasher for the recognition mode. For the flash switch selection, I've wired one side with leads from the flasher module that activate the flash. For the steady on switch selection, I've wired power through the other side of the switch. When in flash mode, to keep power from going back through the wires and causing the lights to stay on constantly, I've added zener diodes. The diodes are Radio Shack 12v INT4742A. The package says the characteristics are current = 21mA and max power dissipation = 1.0W. I've tested the lights with the diodes in the power wires for 45 minutes without a problem. My question is - Are these diodes sufficient for long term use with lights drawing 0.9 Amps? Thanks in advance, Stan Sutterfield **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: Joemotis(at)aol.com
Date: Apr 17, 2008
Subject: Re: A Bit of Help, Please
Buy the right ones rated for your load and sleep at night. If you cannot afford it, contact me off list and I will mail you a couple :) Joe Motis No archivos amigo **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Questions on avionics
Date: Apr 17, 2008
4/17/2008 Hello Ira, 1) You wrote: "There is no requirement for TSO in owner built aircraft."** 2) FAR SEC 91.217 Says: "Data correspondence between automatically reported pressure altitude data and the pilot's altitude reference. No person may operate any automatic pressure altitude reporting equipment associated with a radar beacon transponder- (a) When deactivation of that equipment is directed by ATC; (b) Unless, as installed, that equipment was tested and calibrated to transmit altitude data corresponding within 125 feet (on a 95 percent probability basis) of the indicated or calibrated datum of the altimeter normally used to maintain flight altitude, with that altimeter referenced to 29.92 inches of mercury for altitudes from sea level to the maximum operating altitude of the aircraft; or (c) Unless the altimeters and digitizers in that equipment meet the standards of TSO-C10b and TSO-C88, respectively." 3) Please explain, with specific valid reference, why the phrase "No person may ..." seen above would not apply to a person flying an amateur built experimental aircraft. 4) You are correct that there are alternatives to using TSO'd equipment, when such equipment is specifically required by a regulation, provided that you can prove to the FAA's satisfaction that your alternative equipment is acceptable to the FAA. Here is how you go about doing that: FAR Sec. 21.609 "Approval for deviation. (a) Each manufacturer who requests approval to deviate from any performance standard of a TSO shall show that the standards from which a deviation is requested are compensated for by factors or design features providing an equivalent level of safety. (b) The request for approval to deviate, together with all pertinent data, must be submitted to the Manager of the Aircraft Certification Office for the geographic area in which the manufacturer is located. If the article is manufactured in another country, the request for approval to deviate, together with all pertinent data, must be submitted through the civil aviation authority in that country to the FAA." Obtaining an approval for deviation is not a trivial task and none of the manufacturers of non TSO'd altitude encoders contained in their EFIS units have done so to my knowledge. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." **PS: This statement is also not correct when it comes to the ELT installed, if one is required by FAR Sec 91.207, in an amateur built experimental aircraft. ----------------------------------------------------------------- Subject: Re: Questions on avionics From: "rampil" <ira.rampil(at)gmail.com> Re: TSO and altimetry sources There is no requirement for TSO in owner built aircraft. As I said previously, there is only a performance requirement. Part 23 is a separate issue. -------- Ira N224XS ________________________________________________________________________________
Date: Apr 17, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: pinout for Softcom ATC-P intercom??
Can anyone point me to an installation manual (or just the pin IDs of the dB25) for a Softcom ATC-P intercom? I thought there was a collection of installation diagrams on the Aeroelectric site, but I've been unable to locate it. Thanks, Charlie ________________________________________________________________________________
Date: Apr 17, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: A Bit of Help, Please
>I am installing Whelen LED taxi/recognition lights. >Each one draws 0.9 amps. >I am using an DPDT on-off-on switch to operate them. One position for >steady on, one for flashing. I want to use only one switch instead of two. >I'm using Eric Jones' wig wag flasher for the recognition mode. >For the flash switch selection, I've wired one side with leads from the >flasher module that activate the flash. >For the steady on switch selection, I've wired power through the other >side of the switch. >When in flash mode, to keep power from going back through the wires and >causing the lights to stay on constantly, I've added zener diodes. >The diodes are Radio Shack 12v INT4742A. The package says the >characteristics are current = 21mA and max power dissipation = 1.0W. >I've tested the lights with the diodes in the power wires for 45 minutes >without a problem. >My question is - Are these diodes sufficient for long term use with lights >drawing 0.9 Amps? >Thanks in advance, >Stan Sutterfield It's not clear as to why you selected Zener diodes for this task. Zeners are for voltage regulation . . . and it seems that the task you're describing uses the diodes to prevent reverse current flow under some conditions. Now, if you've used a 1N4742 zener in the forward biased mode to replace a simple rectifier diode, then the current ratings stated for zener operation do not apply. A 1N4742 forward biased zener is probably good for about an amp . . . but in the reverse direction, the condition that you want the current to be zero, the 12 zener mode of operation will kick in and it will cause the difference between your 14v system and the 12v rating of the zener to be impressed across parts of the system that you want to be completely 'cold'. See: http://www.aeroelectric.com/Pictures/Misc/RS_Diodes.jpg The smallest diode suited to the task would be the 1N4001 offered as RS catalog number 276-1101. However, higher voltage ratings don't hurt a thing so any of the 1N400-series devices could be used. My personal preference for mechanical robustness are the 1N5400-series, 3 amp devices. Again, having a part that is electrically "too big" isn't a factor for your application. These diodes are about 3x the size and have more robust bodies and leadwires. These are the diodes shown in this picture: http://www.aeroelectric.com/Pictures/Contactors/s701-2.jpg When we were selling this assembly, the fatter diodes were selected for ease of assembly and robustness. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 17, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Transponder for sale (mode S)
Ernest Christley wrote: > > > Michael Pereira wrote: >> >> >> I don't really understand this. The cost of avionics is because of the >> low volume and the liability costs. Implementing Linux isn't going to >> cut the costs more than 20 bucks on a device. This is a huge deduction >> for something like a wifi router. It's noise if you're talking about a >> device like a garmin 430. >> > > The point wasn't that the OLPC uses Linux. The point was that the > technology to implement a self configuring mesh network is both cheap > and widespread. The point was that the people in charge think of > $3,000 as "low cost", while the same task is being done for <$200. > > I realize that Garmin has to make a few pennies. I'm also an > engineer, and I like to eat, too. But I don't expect the government > to legislate that everyone by a Cisco C6500 to use the internet. That > sort of equipment is just way overkill for the job. To say that the > industry should pursue a technology direction that forces everyone to > buy expensive equipment, when the same job can be performed...neigh, > is being performed...by much cheaper equipment so that someone can > make some money is a broken window argument. > > Part of the problem is the low volume, as you claim. And so they > propose a system that will perpetuate the need to use low volume > devices? All that would be required to implement the design goals > that I've seen is a white-box GPS, the innards of a PalmVx, and a > medium strength transceiver. The software is trivial, considering the > number of examples with open source available (ie, the hard part is > done already). There's nothing in the mix that would push a > marginally successful product into the $3,000 range. > > I think most people involved with aircraft are jaded to the point they > truly believe everything should cost thousands. You have not, because > you ask not. > I'm running a bit behind on emails. Hi Earnest, You're right, of course. Anyone notice the activity on the RV list & the VAF forum about APRS? Take a look at Sam Buchanan's installation. http://home.hiwaay.net/~sbuc/journal/tracker.htm The whole setup is only a couple hundred bucks; for a few hundred more, you could receive & display the info directly in the cockpit. These things do basically everything that ADS-B does, plus a little more. The low wattage xmitter (all you need) would fit in the base of a streamlined antenna, with just power & serial data lines coming in the cockpit. In fact, a dedicated antenna on the top of the plane could contain the GPS rcvr & need nothing but power. Charlie ________________________________________________________________________________
Date: Apr 17, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Questions on avionics
bakerocb(at)cox.net wrote: > > 4/17/2008 > > Hello Ira, > > 1) You wrote: "There is no requirement for TSO in owner built > aircraft."** > > 2) FAR SEC 91.217 Says: > > "Data correspondence between automatically reported pressure > altitude data and the pilot's altitude reference. > > No person may operate any automatic pressure altitude reporting equipment > associated with a radar beacon transponder- > > (a) When deactivation of that equipment is directed by ATC; > > (b) Unless, as installed, that equipment was tested and calibrated to > transmit altitude data corresponding within 125 feet (on a 95 percent > probability basis) of the indicated or calibrated datum of the altimeter > normally used to maintain flight altitude, with that altimeter > referenced to > 29.92 inches of mercury for altitudes from sea level to the maximum > operating altitude of the aircraft; or > > (c) Unless the altimeters and digitizers in that equipment meet the > standards of TSO-C10b and TSO-C88, respectively." > > 3) Please explain, with specific valid reference, why the phrase "No > person may ..." seen above would not apply to a person flying an > amateur built experimental aircraft. I don't understand why you think what he said is wrong. No person may operate any automatic pressure altitude reporting equipment ...Unless.... that equipment was tested and calibrated...; or...that equipment meet the standards of TSO-C10b and TSO-C88 There's an OR statement there. One, the other, or both can be true, and the statement is still true (I'm a Software Engineer by training, so I took a special class just for that sort of reasoning 8*) -- http://www.ronpaultimeline.com ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Questions on avionics
Date: Apr 17, 2008
I would argue that you are not looking for a deviation to the TSO you are looking to comply with the standard of the TSO without a formal proof. Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of bakerocb(at)cox.net Sent: Thursday, April 17, 2008 6:51 PM ira.rampil(at)gmail.com Subject: AeroElectric-List: Questions on avionics 4/17/2008 Hello Ira, 1) You wrote: "There is no requirement for TSO in owner built aircraft."** 2) FAR SEC 91.217 Says: "Data correspondence between automatically reported pressure altitude data and the pilot's altitude reference. No person may operate any automatic pressure altitude reporting equipment associated with a radar beacon transponder- (a) When deactivation of that equipment is directed by ATC; (b) Unless, as installed, that equipment was tested and calibrated to transmit altitude data corresponding within 125 feet (on a 95 percent probability basis) of the indicated or calibrated datum of the altimeter normally used to maintain flight altitude, with that altimeter referenced to 29.92 inches of mercury for altitudes from sea level to the maximum operating altitude of the aircraft; or (c) Unless the altimeters and digitizers in that equipment meet the standards of TSO-C10b and TSO-C88, respectively." 3) Please explain, with specific valid reference, why the phrase "No person may ..." seen above would not apply to a person flying an amateur built experimental aircraft. 4) You are correct that there are alternatives to using TSO'd equipment, when such equipment is specifically required by a regulation, provided that you can prove to the FAA's satisfaction that your alternative equipment is acceptable to the FAA. Here is how you go about doing that: FAR Sec. 21.609 "Approval for deviation. (a) Each manufacturer who requests approval to deviate from any performance standard of a TSO shall show that the standards from which a deviation is requested are compensated for by factors or design features providing an equivalent level of safety. (b) The request for approval to deviate, together with all pertinent data, must be submitted to the Manager of the Aircraft Certification Office for the geographic area in which the manufacturer is located. If the article is manufactured in another country, the request for approval to deviate, together with all pertinent data, must be submitted through the civil aviation authority in that country to the FAA." Obtaining an approval for deviation is not a trivial task and none of the manufacturers of non TSO'd altitude encoders contained in their EFIS units have done so to my knowledge. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." **PS: This statement is also not correct when it comes to the ELT installed, if one is required by FAR Sec 91.207, in an amateur built experimental aircraft. ----------------------------------------------------------------- Subject: Re: Questions on avionics From: "rampil" <ira.rampil(at)gmail.com> Re: TSO and altimetry sources There is no requirement for TSO in owner built aircraft. As I said previously, there is only a performance requirement. Part 23 is a separate issue. -------- Ira N224XS 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Questions on avionics
Date: Apr 17, 2008
Read the regulation. It says that the 'encoder' must meet the TSO standards. It doesn't say that it must be TSO'd. That is a subtle legal difference. Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ernest Christley Sent: Thursday, April 17, 2008 7:51 PM Subject: Re: AeroElectric-List: Questions on avionics bakerocb(at)cox.net wrote: > > 4/17/2008 > > Hello Ira, > > 1) You wrote: "There is no requirement for TSO in owner built > aircraft."** > > 2) FAR SEC 91.217 Says: > > "Data correspondence between automatically reported pressure > altitude data and the pilot's altitude reference. > > No person may operate any automatic pressure altitude reporting equipment > associated with a radar beacon transponder- > > (a) When deactivation of that equipment is directed by ATC; > > (b) Unless, as installed, that equipment was tested and calibrated to > transmit altitude data corresponding within 125 feet (on a 95 percent > probability basis) of the indicated or calibrated datum of the altimeter > normally used to maintain flight altitude, with that altimeter > referenced to > 29.92 inches of mercury for altitudes from sea level to the maximum > operating altitude of the aircraft; or > > (c) Unless the altimeters and digitizers in that equipment meet the > standards of TSO-C10b and TSO-C88, respectively." > > 3) Please explain, with specific valid reference, why the phrase "No > person may ..." seen above would not apply to a person flying an > amateur built experimental aircraft. I don't understand why you think what he said is wrong. No person may operate any automatic pressure altitude reporting equipment ...Unless.... that equipment was tested and calibrated...; or...that equipment meet the standards of TSO-C10b and TSO-C88 There's an OR statement there. One, the other, or both can be true, and the statement is still true (I'm a Software Engineer by training, so I took a special class just for that sort of reasoning 8*) -- http://www.ronpaultimeline.com 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Questions on avionics
Date: Apr 18, 2008
On 17 Apr 2008, at 23:29, Mike wrote: > > Read the regulation. It says that the 'encoder' must meet the TSO > standards. It doesn't say that it must be TSO'd. That is a subtle > legal difference. > > But, if you read the TSO standards you would likely conclude that it would be a very expensive and difficult job to do the testing to determine whether the item met those standards. If the item must meet all the TSO standards, it would almost certainly be more practical simply to purchase a TSO'd item. In the specific case of altimeters and altimeter encoders, the regs provide an alternative - as others have noted you can comply with (b) OR (c). -- Kevin Horton RV-8 (FInal Assembly) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
Subject: Re: Questions on avionics
From: "rampil" <ira.rampil(at)gmail.com>
Date: Apr 18, 2008
And of course, I was referring to encoding altimeters when I said there was no requirement for TSO. Transponders must be TSO -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177582#177582 ________________________________________________________________________________
Date: Apr 18, 2008
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Grommets
Jeff, Unless you live on the South Pole in the middle of winter, there is no way that normal grommets, as you described them, will just split apart and fall off!! The expansion/contraction of the aluminum is so small as to not be a factor. Are you sure someone didn't cut them off, just to play a mind game with you?? Roger -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeff Page Sent: Wednesday, April 16, 2008 10:53 AM Subject: AeroElectric-List: Grommets I was surprised to find halves of grommets lying on the floor of my hangar the other day. In January, they were installed in the leading edge ribs. It has been too cold here in Toronto to do much work on my plane since then. As far as I can tell, the holes in the aluminum ribs shrunk from the cold and cut the grommets in half. I am glad I found this out before pulling all the wires through ! The holes were drilled a hair smaller than the grommets, which fit nicely without bunching up. The holes were carefully deburred and I can rotate my finger in the holes without feeling a sharp edge. The grommets I purchased from Spaenaur rather than the local hardware store. They are specd as material: SBR, hardness: 60 durometer +/-5. Are these grommets the wrong material ? Should there be slack around the grommet when fitted in the hole ? Some other problem I haven't thought of ? Thanks, Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
Date: Apr 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: pinout for Softcom ATC-P intercom??
> > >Can anyone point me to an installation manual (or just the pin IDs of the >dB25) for a Softcom ATC-P intercom? > >I thought there was a collection of installation diagrams on the >Aeroelectric site, but I've been unable to locate it. The pinout guide for a limited number of products can be found at: http://www.aeroelectric.com/Installation_Data/ However, these installation aids are the gleaned from publications that favored a lot of legacy products (20+ years old). I did a websearch for Softcom installation data and didn't have any luck in the time I had to spend on it. A phone call to Softcom would probably yield the knowledge as to whether a website resource would produce the data you need. In the mean time, if anyone has the documentation covering any version of a Softcom product and could either produce a good scan or loan it to me for scanning, I'd be happy to add the data to the library. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Questions on avionics
> >On 17 Apr 2008, at 23:29, Mike wrote: > >> >>Read the regulation. It says that the 'encoder' must meet the TSO >>standards. It doesn't say that it must be TSO'd. That is a subtle >>legal difference. >> > > >But, if you read the TSO standards you would likely conclude that it >would be a very expensive and difficult job to do the testing to >determine whether the item met those standards. If the item must >meet all the TSO standards, it would almost certainly be more >practical simply to purchase a TSO'd item. You got that right. The actual testing is the cheap part. I used to qualify products intended for use on TC aircraft based on oversight of a single FAA representative for the engineering testing in my lab. Nowadays, you first have to get permission to test, then write up a test plan that speaks to what color the walls of the lab will be painted, then schedule a bevy of official dispensers of holy-water and witnesses for testing (most of whom don't have a clue about how your product works) and the accomplish this all in a laboratory that is "certified" down to whether or not the paint cited in the test plan has lead in it. Finally you have to write a test report. Documents that support various phases of the test effort must be submitted to the local ACO who is not just allowed but EXPECTED to take 91 days to pray over it before granting a blessing. If they do any red-lining, then they'll take another 91 days to reconsider the changes. In the mean time, the project team is still banging the project work-order. The value-added activity for proving that a product meets its cited design goals is dwarfed by the no-value-added activities foisted upon us those-who-know-more-about-airplanes- than-we-do. If anyone really believes that last week's air transportation debacle had anything to do with real passenger safety is sadly deluded. It has everything to do with lawmakers and regulators activities that expand kingdoms over which they reign thereby justifying their fat retirement packages. The saddest part is that my contemporaries in the TC aircraft world are so distracted by requirements to dance to somebody else's orchestra that they're not building their ability to be good engineers. That's what I'm getting paid those big bucks for now . . . but I'm always watching for some bright young bucks to whom I might pass the torch. I think I've found a couple of new hires at HB that show great promise. I've already conspired with their boss to shield them as much as possible from the forces that would dilute their curiosity, creative juices and enthusiasm for their jobs. In the mean time, you who are members of the 'unwashed' must suffer the effects of all this pomp-and-circumstance and be content with the dream that "their hearts are in the right place . . . they're only concerned about your safety." But if you had a non-TSO'd encoder that lacked your confidence as to suitability to task, we could probably assuage those concerns in one day of playing around in the lab. To get real TSO blessings on the product would require a 6-12 month, 400+ man-hour effort. Bob . . . ________________________________________________________________________________
Date: Apr 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: "Chubby" wires and fuseblocks
>Comments/Questions: I dont' undestand how to connect large current loads >to FASTON fuse blocks. > >Max wire into FASTON seems to be #10 > >Fuses up 30A are sold by B&C > >Most #10 wire is not rated for 30A. I don't know of any #10 wire that is not rated for 30A in airplanes. >What am I missing? > I don't recommend any fuses beyond 14AWG/15A be used in the fuse blocks. What systems are you wiring that demand the use of larger wire/fuses? >That's not the question. I want to understand the "faston technology" Why >does >Tyco et. el. make fuses that apparently are larger than the wire they are >designed to protect? > >Thanks I'm not sure I understand the question. Tyco doesn't make fuses. Bussmann, Littlefuse, and contemporaries do. Neither one makes wire. It's the system designer's task to consider suitability of each component to the task based on manufacturer's specifications and their own experience bolstered perhaps by in-house testing. Selection of components for assembling into a system is usually accomplished by "erring on the safe side." E.g., de-rating the devices such that no combination of environmental conditions put any component at risk. This is the foundation for my recommendation that we not use anything larger than 15A fuses in the fuse blocks contrary to the manufacturer's ratings of 30A combined with Bussmann's willingness to supply a 30A fuse that fits the hole in a fuse block they designed. At the same time, 10AWG wire is generally good for 30A in all but the warmest environments and cheesiest insulation. If design goals for a design drive us to push a combination of components out to the boundaries of their performance limits, then designers are obligated to do a lot of analysis and probably testing to confirm that analysis. In most cases, the qualification effort for an optimized design far exceeds value received for the finished product. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 18, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Grommets
AeroElectric-List Digest Server wrote: > * > > ================================================= > Online Versions of Today's List Digest Archive > ================================================= > > Today's complete AeroElectric-List Digest can also be found in either of the > two Web Links listed below. The .html file includes the Digest formatted > in HTML for viewing with a web browser and features Hyperlinked Indexes > and Message Navigation. The .txt file includes the plain ASCII version > of the AeroElectric-List Digest and can be viewed with a generic text editor > such as Notepad or with a web browser. > > HTML Version: > > > http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 08-04-17&Archive=AeroElectric > > Text Version: > > > http://www.matronics.com/digest/digestview.php?Style=82701&View=txt&Chapter 08-04-17&Archive=AeroElectric > > > =============================================== > EMail Version of Today's List Digest Archive > =============================================== > > > ---------------------------------------------------------- > AeroElectric-List Digest Archive > --- > Total Messages Posted Thu 04/17/08: 22 > ---------------------------------------------------------- > > > Today's Message Index: > ---------------------- > > 1. 04:49 AM - Re: Ground Power - Z31A (Robert L. Nuckolls, III) > 2. 04:56 AM - Re: Re: Rear Mounted Batteries - more questions > (Robert L. Nuckolls, III) > 3. 05:49 AM - "Chubby" wires and fuseblocks (Robert L. Nuckolls, III) > 4. 06:13 AM - Switch ratings (Robert L. Nuckolls, III) > 5. 06:17 AM - Re: Grommets (Jeff Page) > 6. 07:06 AM - Re: Grommets (Bubblehead) > 7. 07:35 AM - Re: Re: Grommets () > 8. 07:56 AM - Re: Re: Grommets (Bob White) > 9. 07:57 AM - Re: Grommets (RALPH HOOVER) > 10. 01:39 PM - Re: Re: Grommets (Rob Housman) > 11. 02:00 PM - Re: Re: Grommets (Bryan) > 12. 02:14 PM - Thermal expansion (was Grommets) (raymondj) > 13. 03:12 PM - Re: Rear Mounted Batteries - more questions (n277dl) > 14. 05:44 PM - A Bit of Help, Please (Speedy11(at)aol.com) > 15. 06:44 PM - Re: A Bit of Help, Please (Joemotis(at)aol.com) > 16. 06:55 PM - Questions on avionics () > 17. 07:13 PM - pinout for Softcom ATC-P intercom?? (Charlie England) > 18. 07:22 PM - Re: A Bit of Help, Please (Robert L. Nuckolls, III) > 19. 07:42 PM - Re: Re: Transponder for sale (mode S) (Charlie England) > 20. 07:48 PM - Re: Questions on avionics (Ernest Christley) > 21. 08:28 PM - Re: Questions on avionics (Mike) > 22. 08:34 PM - Re: Questions on avionics (Mike) > > > ________________________________ Message 1 > _____________________________________ > > > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Subject: Re: AeroElectric-List: Ground Power - Z31A > > > >> >> Bob >> >> Please can you confirm the correct procedure for using the ground power on >> Z31a architecture. >> >> Is it imperative to first switch on the "ground power" switch, before >> switching on the master switch? > > No. The ground power may be turned on at any time in the > starting sequence without regard to damage to the system. > The ground power circuits as depicted are reverse polarity > and ov protected . . . > >> Would I just switch ground power off, once the aircraft has started? > > Yes. > > >> What would happen if ground power switch was inadvertantly left on for an >> indefinite period, or turned on whilst the aircraft engine was running? > > No big deal. IF the ground power source voltage was set > higher than your ship's regulator, your alternator > would not come on line and pick up system loads as long > as the ground power was connected. If you're getting a > start from a battery cart - as ship's systems came > alive, your ship's alternator would begin to charge/ > re-charge ALL batteries in the system . . . including those > in a still connected ground power cart. > > If you're using external power from an engine driven or > AC mains powered cart, then would would expect the external > voltage source to be set at "battery charging" voltage > levels (14.2 or 28.5). In this case, you could turn on > ground power long before closing the master switch and > let ground power replenish you ship's battery. After > 15 minutes or so, your ship's battery may well contain > sufficient snort to start your engine and ground power > could be disconnected for the start an subsequent > pre-flight. If the ground power is a battery cart, > then no charging of the ship's battery can take place > and you're obligated to use ground power to get the > engine started. After starting, you'd want to turn > ground power off so that ALL of your ship's alternator > output was being used to replenish stored energy in > the ship's battery. > > In cold weather, you may wish to use ground power > as a routine assist for getting the engine > started even if your battery is in good shape. > > Aside from the possibility of too much ground power > voltage and/or reversed polarity, there are no risks to > your airplane's systems that warrant concern. Making > ground power managed from the pilot's seat > puts you in control of this resource for the purpose > of addressing the task at hand. > > It's an energy management problem with solutions > determined by equipment available, condition of > your battery and immediate goals. I recall reading > a story many moons ago where a pilot used his ground > power jumper cables to get his car started using > his airplane's battery after returning from a trip > and finding the car battery was not up to the task. > >> Your assistance as always is appreciated. > > Pleased to be of service sir! > > Bob . . . > > > ________________________________ Message 2 > _____________________________________ > > > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Subject: Re: AeroElectric-List: Re: Rear Mounted Batteries - more questions > > > >> >> Bob and list, >> Using the previously attached document as reference... >> >> Assumptions... rear mounted batteries. Main Bat Cntctr, Aux Bat cntctr >> and Xfeed Cntctr all mounted in rear beside the batteries. > > Hmmmm . . . normally we'd like to see the cross-feed contactor > mounted on the firewall. This provides nice fat-wire terminals > from both batteries to serve as distribution points for the > two batteries in addressing their respective tasks. > >> 2awg ground wire to fwd central gnd bus attached to the engine via stud >> through firewall. XFEED cnctr closed for starting. 2AWG wire from the >> same side of XFEED cntctr that the main bat cntctr is connected to >> starter cntctr. > > Okay . . . > >> Questions.... Can I then run appropriate sized wire (tbd) from the same >> side of the starter cntctr as the 2awg wire is attached to the main pwr bus? > > Yes. If your cross-feed contactor were up front > then the battery distribution tie point would be > on the cross-feed contactor. With the configuration > you've described, then the starter contactor becomes > the tie point. > > >> If so, I also assume I would run appropriate sized wire ~8-10 awg (but not >> the heavy 2awg) from aux bat side of the XFEED to the Aux bus and use same >> wire to from the aux alt (prob 8 amp b&C alternator). > > Oops . . . sounds like you're describing a Z-14 > architecture using an SD-8 on the aux side. Not > recommended due to aux battery contactor loads being > such a significant portion of the SD-8's output. > Suggest a Z-13 architecture is more appropriate to > maximizing the capabilities of the SD-8. > > >> Hope this makes sense. Really just trying to understand if I can only run >> two fat wires from the batteries to the firewall if I want to ground at >> the firewall or need to pull the extra "hot fat wire". > > Let's talk about your architecture and choices > of hardware to fill the various slots. What > shortcomings do you perceive with a Z-13 architecture > that drives you toward dual batteries? > > Bob . . . > > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > > ________________________________ Message 3 > _____________________________________ > > > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Subject: AeroElectric-List: "Chubby" wires and fuseblocks > > >> Comments/Questions: I dont' undestand how to connect large current loads >> to FASTON fuse blocks. >> >> Max wire into FASTON seems to be #10 >> >> Fuses up 30A are sold by B&C >> >> Most #10 wire is not rated for 30A. > > I don't know of any #10 wire that is not rated for > 30A in airplanes. > > >> What am I missing? >> > > I don't recommend any fuses beyond 14AWG/15A be used > in the fuse blocks. What systems are you wiring > that demand the use of larger wire/fuses? > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > > ________________________________ Message 4 > _____________________________________ > > > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Subject: AeroElectric-List: Switch ratings > > >> Comments/Questions: Hi Bob, >> >> Re: S700-2-10 switch >> >> What is the current rating for this switch? > > The S700 series switches are Carling G-series devices. > The data sheet for this line of products may be reviewed > at: > > http://www.aeroelectric.com/Mfgr_Data/Switches/Carling_G-series.pdf > > Note that these are rated at up to 20A in 120VAC systems. > In the article at: > > http://aeroelectric.com/articles/Switch_Ratings.pdf > > we explore the simple ideas behind current ratings > and service life of switches as installed in various > working environments. > >> I would like to use this switch to turn on rotating beacons (12 amps) and >> strobe lights (11 amps) using the circuit in figure 11-18 (page 11-19) in >> the 11th edition of your book. The B&C catalog lists the rating as '15VAC >> maximum'. How does this rating apply to a 14 volt system? >> My application would run 23 amps through the switch. Will the switch >> handle this load? > > Yes, you'll probably get a satisfactory service life > using the S700-2-10 for this application. But I'm curious > as to where you got these current values. I'm also curious > as to why you have a combination of strobes and rotating > beacons on the same airplane. > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > > ________________________________ Message 5 > _____________________________________ > > > From: Jeff Page <jpx(at)Qenesis.com> > Subject: AeroElectric-List: Re: Grommets > > > Mark, > > Here is the link to the grommet info: > http://www.spaenaur.ca/pdf/sectionJ/J69.pdf > The grommets are not all the same size, but most are 315-263. So the > groove diameter is 7/16 and I would have drilled 27/64" holes. > I think the ribs are 6061-T6 32 thou. > Unfortunately, I have a bad cold, so I won't be able to visit the > hangar to take photos. If you held a grommet in your fingers and > sliced it vertically with a dull knife, tearing as well as cutting, > that's what they look like. > I pushed the grommets in when it was about freezing temperature, but > they were still quite pliable. They were not difficult to install > using just my fingers. It didn't run any wire or conduit in them, > just left them there. The frame of the wing is rivetted, but the > skins are not on it yet. It is just sitting on the workbench. > > As long as the SBR material is considered aviation quality, I expect I > just need larger holes. > > Jeff > >> From: <Flagstone(at)cox.net> >> Subject: Re: AeroElectric-List: Grommets >> >> Your finding has me concerned. Could you provide the following details: >> >> 1 Grommet Dimensions or Spaenaur part #: >> Inside Diameter >> Groove Diameter >> Outside Diameter >> Groove Width >> Overall Thickness >> >> 2 Hole Diameter >> >> 3 Rib thickness >> >> Were the wires in conduit? If so what was the outside diameter of the >> conduit. >> >> Do you have a pic of the installed grommet and the split grommet you can >> post? > > > ________________________________ Message 6 > _____________________________________ > > > Subject: AeroElectric-List: Re: Grommets > From: "Bubblehead" <jdalman2000(at)yahoo.com> > > > rob(at)hyperion-ef.com wrote: >> While not disputing that the grommets failed, I must question your >> explanation. The coefficient of thermal expansion for aluminum alloy 3003 >> (a common sheet alloy) is 12.9 microinch/inch deg F, so doing the math for a >> 1 inch diameter hole and a temperature change from a really hot 100 deg F >> day for installation and a really cold minus 50 deg F day during the winter >> you get a worst case diameter change of slightly less than .002 inch. A >> half inch diameter hole would change less than .001 inch for the same >> temperature change. >> >> Installing the grommets into an undersize hole, thus stressing the grommet, >> is probably the culprit, not contraction alone. >> >> >> Best regards, >> >> Rob Housman >> Irvine, CA >> Europa XS Tri-Gear >> A070 >> Airframe complete >> >> -- > > > Rob - I think you're using the coefficient for the aluminum and then > computing > the change based on the size of the hole. The change in hole size is > because of > the change in the aluminum size. 1" or 1/2" hole doesn't matter - > only the amount > of aluminum around the hole! > > Actually, as the aluminum cools wouldn't it contract, making the > hole bigger? The > temperature would have to rise so the aluminum expands to make the > hole smaller. > > > My opinion is the bushings got brittle and maybe had flaws or > residual stresses > that made them break. I doubt change in hole diameter had anything to do with > it. > > John > > -------- > John Dalman > Elburn, IL > RV-8 N247TD > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=177406#177406 > > > ________________________________ Message 7 > _____________________________________ > > > From: <Flagstone(at)cox.net> > Subject: Re: AeroElectric-List: Re: Grommets > > > Jeff: > > That's all I need to work with. Thanks > > Hope you feel better > > Mark > ----- Original Message ----- > From: "Jeff Page" <jpx(at)Qenesis.com> > Sent: Thursday, April 17, 2008 6:14 AM > Subject: AeroElectric-List: Re: Grommets > > >> >> Mark, >> >> Here is the link to the grommet info: >> http://www.spaenaur.ca/pdf/sectionJ/J69.pdf >> The grommets are not all the same size, but most are 315-263. So the >> groove diameter is 7/16 and I would have drilled 27/64" holes. >> I think the ribs are 6061-T6 32 thou. >> Unfortunately, I have a bad cold, so I won't be able to visit the >> hangar to take photos. If you held a grommet in your fingers and >> sliced it vertically with a dull knife, tearing as well as cutting, >> that's what they look like. >> I pushed the grommets in when it was about freezing temperature, but >> they were still quite pliable. They were not difficult to install >> using just my fingers. It didn't run any wire or conduit in them, >> just left them there. The frame of the wing is rivetted, but the >> skins are not on it yet. It is just sitting on the workbench. >> >> As long as the SBR material is considered aviation quality, I expect I >> just need larger holes. >> >> Jeff >> >>> From: <Flagstone(at)cox.net> >>> Subject: Re: AeroElectric-List: Grommets >>> >>> Your finding has me concerned. Could you provide the following details: >>> >>> 1 Grommet Dimensions or Spaenaur part #: >>> Inside Diameter >>> Groove Diameter >>> Outside Diameter >>> Groove Width >>> Overall Thickness >>> >>> 2 Hole Diameter >>> >>> 3 Rib thickness >>> >>> Were the wires in conduit? If so what was the outside diameter of the >>> conduit. >>> >>> Do you have a pic of the installed grommet and the split grommet you can >>> post? >> >> >> >> >> >> >> > > > ________________________________ Message 8 > _____________________________________ > > > From: Bob White <bob@bob-white.com> > Subject: Re: AeroElectric-List: Re: Grommets > > > "Bubblehead" wrote: > > >> >> >> Rob - I think you're using the coefficient for the aluminum and >> then computing > the change based on the size of the hole. The change in hole size is because > of the change in the aluminum size. 1" or 1/2" hole doesn't matter - only the > amount of aluminum around the hole! >> >> Actually, as the aluminum cools wouldn't it contract, making the >> hole bigger? > The temperature would have to rise so the aluminum expands to make > the hole smaller. > >> >> My opinion is the bushings got brittle and maybe had flaws or >> residual stresses > that made them break. I doubt change in hole diameter had anything to do with > it. >> >> John >> >> -------- >> John Dalman >> Elburn, IL >> RV-8 N247TD >> >> > Hi John, > > When you're looking at the dimensional change in the material, you have > to look at the overall dimensions of the item. Say you have a piece of > aluminum 10 inches X 10 inches with a 1 inch dia hole in the center. > If a drop in temperature causes the material to shrink 0.001 inch per > inch (just to pick a number), the new dimensions will be 10 thousandths > less or 9.99 X 9.99 and the inside hole will be .999 inches in dia. > The size of the internal hole will be the same as if the material was > still there. > > > Bob W. > > > -- > N93BD - Rotary Powered BD-4 - http://www.bob-white.com > 3.8 Hours Total Time and holding > Cables for your rotary installation - http://roblinstores.com/cables/ > > > ________________________________ Message 9 > _____________________________________ > > > From: "RALPH HOOVER" <hooverra(at)verizon.net> > Subject: RE: AeroElectric-List: Grommets > > > Jeff, > Just a guess but exposure to solvents could breakdown SBR. I cannot > imagine that hole size alone is the issue. > > http://www.alliedrubber.com/Gasket/SBRRubber.cfm.htm > > "When exposed to petroleum derivatives, the performance of this rubber is > inferior to many other synthetics. Red SBR rubber is popular for use as a > gasket in low pressure applications such as washers and gaskets for the > heating and plumbing trades. Black SBR is commonly used for abrasion > conditions such as skirtboard and chute lining." > > Ralph & Laura Hoover > RV7A N527LR > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Jeff Page > Sent: Wednesday, April 16, 2008 10:53 AM > Subject: AeroElectric-List: Grommets > > > I was surprised to find halves of grommets lying on the floor of my > hangar the other day. In January, they were installed in the leading > edge ribs. It has been too cold here in Toronto to do much work on my > plane since then. > > As far as I can tell, the holes in the aluminum ribs shrunk from the > cold and cut the grommets in half. I am glad I found this out before > pulling all the wires through ! > > The holes were drilled a hair smaller than the grommets, which fit > nicely without bunching up. The holes were carefully deburred and I > can rotate my finger in the holes without feeling a sharp edge. > > The grommets I purchased from Spaenaur rather than the local hardware > store. They are specd as material: SBR, hardness: 60 durometer +/-5. > > Are these grommets the wrong material ? > > Should there be slack around the grommet when fitted in the hole ? > > Some other problem I haven't thought of ? > > Thanks, > > Jeff Page > Dream Aircraft Tundra #10 > > > ________________________________ Message 10 > ____________________________________ > > > From: "Rob Housman" <rob@hyperion-ef.com> > Subject: RE: AeroElectric-List: Re: Grommets > > > I'm glad to hear that I wasn't the only student that did not fall asleep in > freshman physics lecture. > > > Best regards, > > Rob Housman > Irvine, CA > Europa XS Tri-Gear > A070 > Airframe complete > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob White > Sent: Thursday, April 17, 2008 7:51 AM > Subject: Re: AeroElectric-List: Re: Grommets > > > "Bubblehead" wrote: > > >> >> >> Rob - I think you're using the coefficient for the aluminum and then > computing the change based on the size of the hole. The change in hole size > is because of the change in the aluminum size. 1" or 1/2" hole doesn't > matter - only the amount of aluminum around the hole! >> >> Actually, as the aluminum cools wouldn't it contract, making the hole > bigger? The temperature would have to rise so the aluminum expands to make > the hole smaller. >> >> My opinion is the bushings got brittle and maybe had flaws or residual > stresses that made them break. I doubt change in hole diameter had anything > to do with it. >> >> John >> >> -------- >> John Dalman >> Elburn, IL >> RV-8 N247TD >> >> > Hi John, > > When you're looking at the dimensional change in the material, you have > to look at the overall dimensions of the item. Say you have a piece of > aluminum 10 inches X 10 inches with a 1 inch dia hole in the center. > If a drop in temperature causes the material to shrink 0.001 inch per > inch (just to pick a number), the new dimensions will be 10 thousandths > less or 9.99 X 9.99 and the inside hole will be .999 inches in dia. > The size of the internal hole will be the same as if the material was > still there. > > > Bob W. > > > -- > N93BD - Rotary Powered BD-4 - http://www.bob-white.com > 3.8 Hours Total Time and holding > Cables for your rotary installation - http://roblinstores.com/cables/ > > > ________________________________ Message 11 > ____________________________________ > > > From: "Bryan" <bhcishere(at)ca.rr.com> > Subject: Re: AeroElectric-List: Re: Grommets > > > Heat makes the hole bigger. Haven't you ever had to remove a stubborn bolt? > That is done with a torch to make the hole bigger. > > Bryan > > ----- Original Message ----- > From: "Rob Housman" <rob@hyperion-ef.com> > Sent: Thursday, April 17, 2008 1:35 PM > Subject: RE: AeroElectric-List: Re: Grommets > > >> <rob@hyperion-ef.com> >> >> I'm glad to hear that I wasn't the only student that did not fall asleep >> in >> freshman physics lecture. >> >> >> Best regards, >> >> Rob Housman >> Irvine, CA >> Europa XS Tri-Gear >> A070 >> Airframe complete >> >> -----Original Message----- >> From: owner-aeroelectric-list-server(at)matronics.com >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob >> White >> Sent: Thursday, April 17, 2008 7:51 AM >> To: aeroelectric-list(at)matronics.com >> Subject: Re: AeroElectric-List: Re: Grommets >> >> >> "Bubblehead" wrote: >> >> >>> >>> >>> Rob - I think you're using the coefficient for the aluminum and then >> computing the change based on the size of the hole. The change in hole >> size >> is because of the change in the aluminum size. 1" or 1/2" hole doesn't >> matter - only the amount of aluminum around the hole! >>> >>> Actually, as the aluminum cools wouldn't it contract, making the hole >> bigger? The temperature would have to rise so the aluminum expands to make >> the hole smaller. >>> >>> My opinion is the bushings got brittle and maybe had flaws or residual >> stresses that made them break. I doubt change in hole diameter had >> anything >> to do with it. >>> >>> John >>> >>> -------- >>> John Dalman >>> Elburn, IL >>> RV-8 N247TD >>> >>> >> Hi John, >> >> When you're looking at the dimensional change in the material, you have >> to look at the overall dimensions of the item. Say you have a piece of >> aluminum 10 inches X 10 inches with a 1 inch dia hole in the center. >> If a drop in temperature causes the material to shrink 0.001 inch per >> inch (just to pick a number), the new dimensions will be 10 thousandths >> less or 9.99 X 9.99 and the inside hole will be .999 inches in dia. >> The size of the internal hole will be the same as if the material was >> still there. >> >> >> Bob W. >> >> >> -- >> N93BD - Rotary Powered BD-4 - http://www.bob-white.com >> 3.8 Hours Total Time and holding >> Cables for your rotary installation - http://roblinstores.com/cables/ >> >> >> -- >> Checked by AVG. >> 9:00 AM >> >> > > > ________________________________ Message 12 > ____________________________________ > > > From: "raymondj" <raymondj(at)frontiernet.net> > Subject: AeroElectric-List: Thermal expansion (was Grommets) > > > Listers, > > The link below provides info. applicable to the conversation. > > http://hyperphysics.phy-astr.gsu.edu/Hbase/thermo/thexp2.html#c1 > > > Raymond Julian > Kettle River, MN > > "Hope for the best, > but prepare for the worst." > > > ________________________________ Message 13 > ____________________________________ > > > Subject: AeroElectric-List: Re: Rear Mounted Batteries - more questions > From: "n277dl" <dljinia(at)yahoo.com> > > > Bob, > Thanks for the response and heres some more details.... > > building a rv10, dual grt hx, 430w, sl30, tt - ap, lycoming io540 - > one lightspeed > ignition and one mag. Will have basic airspeed round gauges for backup... > ie groudspeed, vsi, altimeter and an electric gyro attitude indicator. Have > similar systems in RV7A except dynon not grt, no sl30 and all both mags. > > Why two batteries...primarily rumblings on those with efis to the > need to have > the two batteries in starting to keep from resetting the boot-up operation of > the efis's during engine startup (honestly, unverified by me). > Adding an extra > battery is an insignificant expense (relatively speaking). Having > two batteries > would make me more comfortable with dual electronic ignition in the future. > I won't start that way as engine already ordered and configured but it's much > easier to plumb for future than redo later. > > >> >> Hmmmm . . . normally we'd like to see the cross-feed contactor >> mounted on the firewall. This provides nice fat-wire terminals >> from both batteries to serve as distribution points for the >> two batteries in addressing their respective tasks. >> > > > In a previous post on the original thread you stated.... > >> >> Quote: >> >> The crossfeed contactor, starter contactor and current limiter >> block can be mounted within inches of each other and "wired" with >> flat strap like the pictures found in this directory . . . >> >> http://www.aeroelectric.com/Pictures/Wiring_Technique/ >> >> The short straps are much easier to fabricate and install than >> very short hunks of fat wire with terminals. >> >> Bob . . . >> > > > So I'm a little confused. Maybe I took this one out of context and > was specifically > directed at firewall mounted batteries. > > I've actually already ran the two 2awg fat wires to the front where > I could mount > the xfeed contactor but then found the above post and thought maybe it should > only be one. > > I'm on the road this week but will review the z13 tomorrow night. > Maybe all I > need and don't need the extra complexity. > > Thanks again, > Doug > > -------- > Doug > "Fools" are always more creative than process people and > will always > find ways to ruin a perfectly good set of processes. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=177495#177495 > > > ________________________________ Message 14 > ____________________________________ > > > From: Speedy11(at)aol.com > Subject: AeroElectric-List: A Bit of Help, Please > > I am installing Whelen LED taxi/recognition lights. > Each one draws 0.9 amps. > I am using an DPDT on-off-on switch to operate them. One position for > steady on, one for flashing. I want to use only one switch instead of two. > I'm using Eric Jones' wig wag flasher for the recognition mode. > For the flash switch selection, I've wired one side with leads from the > flasher module that activate the flash. > For the steady on switch selection, I've wired power through the other side > of the switch. > When in flash mode, to keep power from going back through the wires and > causing the lights to stay on constantly, I've added zener diodes. > The diodes are Radio Shack 12v INT4742A. The package says the > characteristics are current = 21mA and max power dissipation = 1.0W. > I've tested the lights with the diodes in the power wires for 45 minutes > without a problem. > My question is - Are these diodes sufficient for long term use with lights > drawing 0.9 Amps? > Thanks in advance, > Stan Sutterfield > > > **************Need a new ride? Check out the largest site for U.S. used car > listings at AOL Autos. > (http://autos.aol.com/used?NCID=aolcmp00300000002851) > > ________________________________ Message 15 > ____________________________________ > > > From: Joemotis(at)aol.com > Subject: Re: AeroElectric-List: A Bit of Help, Please > > Buy the right ones rated for your load and sleep at night. > If you cannot afford it, contact me off list and I will mail you a couple :) > > Joe Motis > > No archivos amigo > > > **************Need a new ride? Check out the largest site for U.S. used car > listings at AOL Autos. > (http://autos.aol.com/used?NCID=aolcmp00300000002851) > > ________________________________ Message 16 > ____________________________________ > > > From: <bakerocb(at)cox.net> > Subject: AeroElectric-List: Questions on avionics > > > 4/17/2008 > > Hello Ira, > > 1) You wrote: "There is no requirement for TSO in owner built aircraft."** > > 2) FAR SEC 91.217 Says: > > "Data correspondence between automatically reported pressure > altitude data and the pilot's altitude reference. > > No person may operate any automatic pressure altitude reporting equipment > associated with a radar beacon transponder- > > (a) When deactivation of that equipment is directed by ATC; > > (b) Unless, as installed, that equipment was tested and calibrated to > transmit altitude data corresponding within 125 feet (on a 95 percent > probability basis) of the indicated or calibrated datum of the altimeter > normally used to maintain flight altitude, with that altimeter referenced to > 29.92 inches of mercury for altitudes from sea level to the maximum > operating altitude of the aircraft; or > > (c) Unless the altimeters and digitizers in that equipment meet the > standards of TSO-C10b and TSO-C88, respectively." > > 3) Please explain, with specific valid reference, why the phrase "No person > may ..." seen above would not apply to a person flying an amateur built > experimental aircraft. > > 4) You are correct that there are alternatives to using TSO'd equipment, > when such equipment is specifically required by a regulation, provided that > you can prove to the FAA's satisfaction that your alternative equipment is > acceptable to the FAA. Here is how you go about doing that: > > FAR Sec. 21.609 "Approval for deviation. > > (a) Each manufacturer who requests approval to deviate from any performance > standard of a TSO shall show that the standards from which a deviation is > requested are compensated for by factors or design features providing an > equivalent level of safety. > (b) The request for approval to deviate, together with all pertinent data, > must be submitted to the Manager of the Aircraft Certification Office for > the geographic area in which the manufacturer is located. If the article is > manufactured in another country, the request for approval to deviate, > together with all pertinent data, must be submitted through the civil > aviation authority in that country to the FAA." > > Obtaining an approval for deviation is not a trivial task and none of the > manufacturers of non TSO'd altitude encoders contained in their EFIS units > have done so to my knowledge. > > 'OC' Says: "The best investment we can make is the effort to gather and > understand knowledge." > > **PS: This statement is also not correct when it comes to the ELT installed, > if one is required by FAR Sec 91.207, in an amateur built experimental > aircraft. > > ----------------------------------------------------------------- > > Subject: Re: Questions on avionics > From: "rampil" <ira.rampil(at)gmail.com> > > > Re: TSO and altimetry sources > > There is no requirement for TSO in owner built aircraft. As I said > previously, there is only a performance requirement. > > Part 23 is a separate issue. > > -------- > Ira N224XS > > > ________________________________ Message 17 > ____________________________________ > > > From: Charlie England <ceengland(at)bellsouth.net> > Subject: AeroElectric-List: pinout for Softcom ATC-P intercom?? > > > Can anyone point me to an installation manual (or just the pin IDs of > the dB25) for a Softcom ATC-P intercom? > > I thought there was a collection of installation diagrams on the > Aeroelectric site, but I've been unable to locate it. > > Thanks, > > Charlie > > > ________________________________ Message 18 > ____________________________________ > > > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Subject: Re: AeroElectric-List: A Bit of Help, Please > > > >> I am installing Whelen LED taxi/recognition lights. >> Each one draws 0.9 amps. >> I am using an DPDT on-off-on switch to operate them. One position for >> steady on, one for flashing. I want to use only one switch instead of two. >> I'm using Eric Jones' wig wag flasher for the recognition mode. >> For the flash switch selection, I've wired one side with leads from the >> flasher module that activate the flash. >> For the steady on switch selection, I've wired power through the other >> side of the switch. >> When in flash mode, to keep power from going back through the wires and >> causing the lights to stay on constantly, I've added zener diodes. >> The diodes are Radio Shack 12v INT4742A. The package says the >> characteristics are current = 21mA and max power dissipation = 1.0W. >> I've tested the lights with the diodes in the power wires for 45 minutes >> without a problem. >> My question is - Are these diodes sufficient for long term use with lights >> drawing 0.9 Amps? >> Thanks in advance, >> Stan Sutterfield > > It's not clear as to why you selected Zener diodes for this > task. Zeners are for voltage regulation . . . and it seems > that the task you're describing uses the diodes to prevent > reverse current flow under some conditions. Now, if you've > used a 1N4742 zener in the forward biased mode to replace > a simple rectifier diode, then the current ratings stated > for zener operation do not apply. A 1N4742 forward biased > zener is probably good for about an amp . . . but in the > reverse direction, the condition that you want the current > to be zero, the 12 zener mode of operation will kick in and > it will cause the difference between your 14v system and the > 12v rating of the zener to be impressed across parts of the > system that you want to be completely 'cold'. > > See: > > http://www.aeroelectric.com/Pictures/Misc/RS_Diodes.jpg > > The smallest diode suited to the task would be the > 1N4001 offered as RS catalog number 276-1101. However, > higher voltage ratings don't hurt a thing so any of the > 1N400-series devices could be used. > > My personal preference for mechanical robustness are > the 1N5400-series, 3 amp devices. Again, having a part > that is electrically "too big" isn't a factor for your > application. These diodes are about 3x the size > and have more robust bodies and leadwires. These are > the diodes shown in this picture: > > http://www.aeroelectric.com/Pictures/Contactors/s701-2.jpg > > When we were selling this assembly, the fatter diodes > were selected for ease of assembly and robustness. > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > > ________________________________ Message 19 > ____________________________________ > > > From: Charlie England <ceengland(at)bellsouth.net> > Subject: Re: AeroElectric-List: Re: Transponder for sale (mode S) > > > Ernest Christley wrote: >> >> >> Michael Pereira wrote: >>> >>> >>> I don't really understand this. The cost of avionics is because of the >>> low volume and the liability costs. Implementing Linux isn't going to >>> cut the costs more than 20 bucks on a device. This is a huge deduction >>> for something like a wifi router. It's noise if you're talking about a >>> device like a garmin 430. >>> >> >> The point wasn't that the OLPC uses Linux. The point was that the >> technology to implement a self configuring mesh network is both cheap >> and widespread. The point was that the people in charge think of >> $3,000 as "low cost", while the same task is being done for <$200. >> >> I realize that Garmin has to make a few pennies. I'm also an >> engineer, and I like to eat, too. But I don't expect the government >> to legislate that everyone by a Cisco C6500 to use the internet. That >> sort of equipment is just way overkill for the job. To say that the >> industry should pursue a technology direction that forces everyone to >> buy expensive equipment, when the same job can be performed...neigh, >> is being performed...by much cheaper equipment so that someone can >> make some money is a broken window argument. >> >> Part of the problem is the low volume, as you claim. And so they >> propose a system that will perpetuate the need to use low volume >> devices? All that would be required to implement the design goals >> that I've seen is a white-box GPS, the innards of a PalmVx, and a >> medium strength transceiver. The software is trivial, considering the >> number of examples with open source available (ie, the hard part is >> done already). There's nothing in the mix that would push a >> marginally successful product into the $3,000 range. >> >> I think most people involved with aircraft are jaded to the point they >> truly believe everything should cost thousands. You have not, because >> you ask not. >> > I'm running a bit behind on emails. > > Hi Earnest, > > You're right, of course. Anyone notice the activity on the RV list & the > VAF forum about APRS? Take a look at Sam Buchanan's installation. > http://home.hiwaay.net/~sbuc/journal/tracker.htm > The whole setup is only a couple hundred bucks; for a few hundred more, > you could receive & display the info directly in the cockpit. These > things do basically everything that ADS-B does, plus a little more. The > low wattage xmitter (all you need) would fit in the base of a > streamlined antenna, with just power & serial data lines coming in the > cockpit. In fact, a dedicated antenna on the top of the plane could > contain the GPS rcvr & need nothing but power. > > Charlie > > > ________________________________ Message 20 > ____________________________________ > > > From: Ernest Christley <echristley(at)nc.rr.com> > Subject: Re: AeroElectric-List: Questions on avionics > > > bakerocb(at)cox.net wrote: >> >> 4/17/2008 >> >> Hello Ira, >> >> 1) You wrote: "There is no requirement for TSO in owner built >> aircraft."** >> >> 2) FAR SEC 91.217 Says: >> >> "Data correspondence between automatically reported pressure >> altitude data and the pilot's altitude reference. >> >> No person may operate any automatic pressure altitude reporting equipment >> associated with a radar beacon transponder- >> >> (a) When deactivation of that equipment is directed by ATC; >> >> (b) Unless, as installed, that equipment was tested and calibrated to >> transmit altitude data corresponding within 125 feet (on a 95 percent >> probability basis) of the indicated or calibrated datum of the altimeter >> normally used to maintain flight altitude, with that altimeter >> referenced to >> 29.92 inches of mercury for altitudes from sea level to the maximum >> operating altitude of the aircraft; or >> >> (c) Unless the altimeters and digitizers in that equipment meet the >> standards of TSO-C10b and TSO-C88, respectively." >> >> 3) Please explain, with specific valid reference, why the phrase "No >> person may ..." seen above would not apply to a person flying an >> amateur built experimental aircraft. > > I don't understand why you think what he said is wrong. > > No person may operate any automatic pressure altitude reporting > equipment ...Unless.... that equipment was tested and calibrated...; > or...that equipment meet the standards of TSO-C10b and TSO-C88 > > There's an OR statement there. One, the other, or both can be true, and > the statement is still true (I'm a Software Engineer by training, so I > took a special class just for that sort of reasoning 8*) > > -- > > http://www.ronpaultimeline.com > > > ________________________________ Message 21 > ____________________________________ > > > From: "Mike" <mlas(at)cox.net> > Subject: RE: AeroElectric-List: Questions on avionics > > > I would argue that you are not looking for a deviation to the TSO you > are looking to comply with the standard of the TSO without a formal > proof. > > Mike > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > bakerocb(at)cox.net > Sent: Thursday, April 17, 2008 6:51 PM > ira.rampil(at)gmail.com > Subject: AeroElectric-List: Questions on avionics > > > 4/17/2008 > > Hello Ira, > > 1) You wrote: "There is no requirement for TSO in owner built > aircraft."** > > 2) FAR SEC 91.217 Says: > > "Data correspondence between automatically reported pressure > altitude data and the pilot's altitude reference. > > No person may operate any automatic pressure altitude reporting > equipment > associated with a radar beacon transponder- > > (a) When deactivation of that equipment is directed by ATC; > > (b) Unless, as installed, that equipment was tested and calibrated to > transmit altitude data corresponding within 125 feet (on a 95 percent > probability basis) of the indicated or calibrated datum of the altimeter > normally used to maintain flight altitude, with that altimeter > referenced to > 29.92 inches of mercury for altitudes from sea level to the maximum > operating altitude of the aircraft; or > > (c) Unless the altimeters and digitizers in that equipment meet the > standards of TSO-C10b and TSO-C88, respectively." > > 3) Please explain, with specific valid reference, why the phrase "No > person > may ..." seen above would not apply to a person flying an amateur built > experimental aircraft. > > 4) You are correct that there are alternatives to using TSO'd equipment, > > when such equipment is specifically required by a regulation, provided > that > you can prove to the FAA's satisfaction that your alternative equipment > is > acceptable to the FAA. Here is how you go about doing that: > > FAR Sec. 21.609 "Approval for deviation. > > (a) Each manufacturer who requests approval to deviate from any > performance > standard of a TSO shall show that the standards from which a deviation > is > requested are compensated for by factors or design features providing an > > equivalent level of safety. > (b) The request for approval to deviate, together with all pertinent > data, > must be submitted to the Manager of the Aircraft Certification Office > for > the geographic area in which the manufacturer is located. If the article > is > manufactured in another country, the request for approval to deviate, > together with all pertinent data, must be submitted through the civil > aviation authority in that country to the FAA." > > Obtaining an approval for deviation is not a trivial task and none of > the > manufacturers of non TSO'd altitude encoders contained in their EFIS > units > have done so to my knowledge. > > 'OC' Says: "The best investment we can make is the effort to gather and > understand knowledge." > > **PS: This statement is also not correct when it comes to the ELT > installed, > if one is required by FAR Sec 91.207, in an amateur built experimental > aircraft. > > ----------------------------------------------------------------- > > Subject: Re: Questions on avionics > From: "rampil" <ira.rampil(at)gmail.com> > > > Re: TSO and altimetry sources > > There is no requirement for TSO in owner built aircraft. As I said > previously, there is only a performance requirement. > > Part 23 is a separate issue. > > -------- > Ira N224XS > > > 10/2/2007 11:10 AM > > > 10/2/2007 11:10 AM > > > ________________________________ Message 22 > ____________________________________ > > > From: "Mike" <mlas(at)cox.net> > Subject: RE: AeroElectric-List: Questions on avionics > > > Read the regulation. It says that the 'encoder' must meet the TSO > standards. It doesn't say that it must be TSO'd. That is a subtle > legal difference. > > Mike > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > Ernest Christley > Sent: Thursday, April 17, 2008 7:51 PM > Subject: Re: AeroElectric-List: Questions on avionics > > > > bakerocb(at)cox.net wrote: >> >> 4/17/2008 >> >> Hello Ira, >> >> 1) You wrote: "There is no requirement for TSO in owner built >> aircraft."** >> >> 2) FAR SEC 91.217 Says: >> >> "Data correspondence between automatically reported pressure >> altitude data and the pilot's altitude reference. >> >> No person may operate any automatic pressure altitude reporting > equipment >> associated with a radar beacon transponder- >> >> (a) When deactivation of that equipment is directed by ATC; >> >> (b) Unless, as installed, that equipment was tested and calibrated to >> transmit altitude data corresponding within 125 feet (on a 95 percent >> probability basis) of the indicated or calibrated datum of the > altimeter >> normally used to maintain flight altitude, with that altimeter >> referenced to >> 29.92 inches of mercury for altitudes from sea level to the maximum >> operating altitude of the aircraft; or >> >> (c) Unless the altimeters and digitizers in that equipment meet the >> standards of TSO-C10b and TSO-C88, respectively." >> >> 3) Please explain, with specific valid reference, why the phrase "No >> person may ..." seen above would not apply to a person flying an >> amateur built experimental aircraft. > > I don't understand why you think what he said is wrong. > > No person may operate any automatic pressure altitude reporting > equipment ...Unless.... that equipment was tested and calibrated...; > or...that equipment meet the standards of TSO-C10b and TSO-C88 > > There's an OR statement there. One, the other, or both can be true, and > > the statement is still true (I'm a Software Engineer by training, so I > took a special class just for that sort of reasoning 8*) > > -- > > http://www.ronpaultimeline.com > > > 10/2/2007 11:10 AM > > > 10/2/2007 11:10 AM > > ________________________________________________________________________________
Date: Apr 18, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Grommets
In this case, the grommets were not exposed to anything other than temperature change. I took them out of the box, installed them in the ribs and let them wait in the cold until things warmed up and I could continue my work. The rubber is soft enough that I think the holes would have to become dramatically smaller to cut the grommets. Since 15 or 20 of them were halved, I don't think it is just a defective grommet. I will be inspecting all the rest when I get back to the hangar. Assuming I started cuts in the grooves during installation, I still wouldn't expect to find them in half on the floor :-( Jeff > Jeff, > Just a guess but exposure to solvents could breakdown SBR. I cannot > imagine that hole size alone is the issue. > > http://www.alliedrubber.com/Gasket/SBRRubber.cfm.htm > > "When exposed to petroleum derivatives, the performance of this rubber is > inferior to many other synthetics. Red SBR rubber is popular for use as a > gasket in low pressure applications such as washers and gaskets for the > heating and plumbing trades. Black SBR is commonly used for abrasion > conditions such as skirtboard and chute lining." > > Ralph & Laura Hoover > RV7A N527LR ________________________________________________________________________________
Date: Apr 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Rear Mounted Batteries - more questions
> >Bob, > Thanks for the response and heres some more details.... > >building a rv10, dual grt hx, 430w, sl30, tt - ap, lycoming io540 - one >lightspeed ignition and one mag. Will have basic airspeed round >gauges for backup... ie groudspeed, vsi, altimeter and an electric gyro >attitude indicator. Have similar systems in RV7A except dynon not grt, no >sl30 and all both mags. > >Why two batteries...primarily rumblings on those with efis to the need to >have the two batteries in starting to keep from resetting the boot-up >operation of the efis's during engine startup (honestly, unverified by >me). Adding an extra battery is an insignificant expense (relatively >speaking). Having two batteries would make me more comfortable with dual >electronic ignition in the future. I won't start that way as engine >already ordered and configured but it's much easier to plumb for future >than redo later. > > > > > > Hmmmm . . . normally we'd like to see the cross-feed contactor > > mounted on the firewall. This provides nice fat-wire terminals > > from both batteries to serve as distribution points for the > > two batteries in addressing their respective tasks. > > > > >In a previous post on the original thread you stated.... > > > > > Quote: > > > > The crossfeed contactor, starter contactor and current limiter > > block can be mounted within inches of each other and "wired" with > > flat strap like the pictures found in this directory . . . > > > > http://www.aeroelectric.com/Pictures/Wiring_Technique/ > > > > The short straps are much easier to fabricate and install than > > very short hunks of fat wire with terminals. > > > > Bob . . . > > > > >So I'm a little confused. Maybe I took this one out of context and was >specifically directed at firewall mounted batteries. > >I've actually already ran the two 2awg fat wires to the front where I >could mount the xfeed contactor but then found the above post and thought >maybe it should only be one. > >I'm on the road this week but will review the z13 tomorrow night. Maybe >all I need and don't need the extra complexity. > >Thanks again, >Doug My apologies, I may have stuck my foot in it . . . my reason is too many balls in the air at once . . . but no excuses. Have I seen a power distribution diagram on your project? My mental images of our discussion may well be tainted with artifacts from discussions on other projects. My comment about x-feed contactor on the firewall was based on some discussions about rear mounted batteries when I produced a sketch that looked like this: http://www.aeroelectric.com/Pictures/Schematics/Z-14_w_Rear_Batteries_Metal_Aircraft.pdf The thrust of this reasoning addressed the need to have a convenient, robust place to tie off fatwires that come forward from rear mounted batteries in a Z14-like architecture. The most obvious solution was to place the cross-feed contactor on the firewall irrespective of where the batteries were located. This provides the sought-after tie point for tying the battery fat-wires into the rest of the system. Let's back-track as needed to make sure my words are supportive of your design goals. Do you have a z-figure like drawing to share? Bob . . . ________________________________________________________________________________
Date: Apr 18, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: ELT Antenna for Fiberglass aircraft
Bruce Gray wrote: > > I could be wrong but I don't think that dipole antennas are around for 406 > MHTZ ELT's yet. They exist for 121.5 ELT's but they will be obsolete next > year. > You're wrong. Jim Weir's antennae book shows you how to build one that will handle both frequencies. http://ernest.isa-geek.org/Delta/Pictures/ELTantennae.jpg ________________________________________________________________________________
From: "n801bh(at)netzero.com" <n801bh(at)NetZero.com>
Date: Apr 18, 2008
Subject: Re: Grommets
I will chime in and comment.... This is really hard to believe they spli t all by themselves. Are you sure someone didn't remove them and split t hem with a razor and them drop them on the floor as a joke/ prank etc... Ben Haas N801BH www.haaspowerair.com -- Jeff Page wrote: In this case, the grommets were not exposed to anything other than temperature change. I took them out of the box, installed them in the ribs and let them wait in the cold until things warmed up and I could continue my work. The rubber is soft enough that I think the holes would have to become dramatically smaller to cut the grommets. Since 15 or 20 of them were halved, I don't think it is just a defective grommet. I will be inspecting all the rest when I get back to the hangar. Assuming I started cuts in the grooves during installation, I still wouldn't expect to find them in half on the floor :-( Jeff > Jeff, > Just a guess but exposure to solvents could breakdown SBR. I cannot > imagine that hole size alone is the issue. > > http://www.alliedrubber.com/Gasket/SBRRubber.cfm.htm > > "When exposed to petroleum derivatives, the performance of this rubber is > inferior to many other synthetics. Red SBR rubber is popular for use a s a > gasket in low pressure applications such as washers and gaskets for th e > heating and plumbing trades. Black SBR is commonly used for abrasion > conditions such as skirtboard and chute lining." > > Ralph & Laura Hoover > RV7A N527LR ======================== =========== ======================== =========== ======================== =========== ======================== =========== _____________________________________________________________ Save for the future with great IRA Funds. Click now! http://thirdpartyoffers.netzero.net/TGL2221/fc/Ioyw6i4uDyVs1KdlnZ9jV4Vqr XwOuYnqBV6CKhvaELy4FmaUxjeMCt/ ________________________________________________________________________________
Subject: Re: Rear Mounted Batteries - more questions
From: "n277dl" <dljinia(at)yahoo.com>
Date: Apr 18, 2008
Bob. Started out with your published z14 drawing and began to understand the flow with them Then found the string referencing the z14_rough that uses non-local ground. Reviewed options and decided I wanted to use a central primary ground on the firewall / engine block. That particular string also is where the discussion of keeping the XFEED CNTCTR and the Battery Cntctrs located close and connected using copper/brass strapping which drove me to drawing up the very rough sketch with only one + fat wire running from the back to the front. I think the biggest weakness of the one wire concept is that I would loose some of the benefit of the aux alternator as it would have to keep the aux battery cntctr closed. Think I read in either the connection or the list that it takes about 1amp to keep the contactor closed. Obviously, Id lose 1/8th of the output of the SD8 in that scenario. Assuming that its okay to physically mount the xfeed contactor at the front instead of with the battery contactors, the only real advantage is one less + fat wire. Would still have to run something from the Aux alt and aux bus to the rear but it could be a smaller wire. So all that said, maybe the simplest most efficient design would be moving the xfeed contactor to the front. Also pondering the physical location of the battery bus (ie, the always hot bus). From what I can read it appears the recommendation is always having this bus physically located within 6-8 inches of the battery. Obviously this requires running wiring from the front to the back for all devices that you want powered via the battery bus. An option that I never see mentioned and therefore assume is a bad idea is to run one heavier wire from the rear mounted battery and physically locate the battery bus in the front. Again, I assume this is a bad idea but would you comment on why Im assuming that you wouldnt want a non-fused wire ran that distance but thought Id ask anyway. These rear-mounted batteries are requiring some noodling as to where to physically mount things. Guess that's why they call it experimental :) Thanks again for all your input. It sure helps to bounce things off someone that has done this more than once before. Doug -------- Doug "Fools" are always more creative than process people and will always find ways to ruin a perfectly good set of processes. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177757#177757 Attachments: http://forums.matronics.com//files/rear_bat_one_fat_wire_fwd_204.pdf http://forums.matronics.com//files/z_14rough1_204.pdf ________________________________________________________________________________
Date: Apr 18, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: ELT Antenna for Fiberglass aircraft
Ernest Christley wrote: > > > Bruce Gray wrote: >> >> >> I could be wrong but I don't think that dipole antennas are around >> for 406 >> MHTZ ELT's yet. They exist for 121.5 ELT's but they will be obsolete >> next >> year. >> > > You're wrong. Jim Weir's antennae book shows you how to build one > that will handle both frequencies. > > http://ernest.isa-geek.org/Delta/Pictures/ELTantennae.jpg And the 121.5's aren't going to be obsolete next year, at least in the USA. All that's happening is that the satellites will no longer monitor that frequency. Not to stir up too much of a firestorm, but loss of satellite monitoring for 121.5 will make an almost unmeasurable difference in their lifesaving ability. Unless the price of certified 406's come down a lot, I'll install a 121.5 & consider buying a 406 PLB. The 121.5 will keep me legal & it wouldn't be that hard to rig a G-switch on the PLB. Of course, the APRS stuff is even better if you don't mind being tracked on a cross country. Charlie ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: navaid ap 1
Date: Apr 18, 2008
A question for Eric Jones Could a Navaids ap1 head drive a mac servo useing a PD TSCMR And what would be involved? Just an idea!!!! Bill S. ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Questions on avionics
Date: Apr 19, 2008
4/19/2008 Hello Ira, You wrote: "........I was referring to encoding altimeters when I said there was no requirement for TSO." If that encoding altimeter is the altitude encoder that is feeding the transponder required by FAR Sec 91.215 then it must comply with either 91.217 (b) or (c). That is what this thread has been about. See my response to Mike, copied below, for more information. 'OC' ------------------------------------------------------------- 4/18/2008 Hello Mike, Thanks for your three emails. You wrote: 1) "....you are looking to comply with the standard of the TSO without a formal proof." A) I invite you to look at "Subpart O -- TSO Authorizations" of FAR Part 21. You can access it here: http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=9dad7a792e03c09e14fc110ded0921cb&rgn=div6&view=text&node=14:1.0.1.3.9.15&idno=14 B) Then I invite you to look at TSO-C10b. You can access it here: http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgTSO.nsf/0/072c91c58fdc6ce686256da4005f4d1b/$FILE/C10b.pdf C) Then I invite you to look at TSO-C88b. You can access it here: http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgTSO.nsf/0/625ebf9767dac15e8625727c006e10df/$FILE/TSO-C88b.pdf D) Now I invite you (and here is the gotcha) to procure and look at all the technical references contained in those TSO's. The TSO's themselves are just sort of shell documents, pointers if you will. All the real technical guts and standards that must be complied with are found in the references. E) Now I ask you to picture the average homebuilder satisfying someone that he is complying with the standards of the relevant TSO's without formal proof. 2) "It says that the 'encoder' must meet the TSO standards. It doesn't say that it must be TSO'd. That is a subtle legal difference." I accept your "subtle legal difference". After you have gone through steps A through D above I ask you to picture the average homebuilder satisfying someone that his non TSO'd altitude encoder is meeting the standards of the relevant TSO's . 3) "So answer me this: If you the builder /manufacturer determines that your testing puts the encoder in compliances with the TSO standards......." Again I ask you to picture the average amateur builder determining that his testing puts the encoder in compliance with the TSO standards -- not some of the standards, not just the performance standards, but the all of the TSO standards. The reason that the EFIS manufacturers have not done this very thing is because of the significant cost and bureacratic burden involved. 4) "...and you test the unit IAW 43.13 and it passes ......" A) (I am not sure why you referenced 43.13. It does not appear to be relevant here. Perhaps you meant FAR Sec 91.413. I will assume so.) First off I, the amateur builder, am not permitted to perform the tests required by 91.413 -- see sub paragraph (c) of 91.413. B) "......what would be the ramifications?" Second, assuming the tests required by 91.413 were properly performed by a willing qualified person / entity, the automatic pressure altitude reporting equipment containing the non TSO'd altitude encoder passed the tests, and the test results were properly documented there probably would be no adverse ramifications. But consider this: B-1) Suppose a willing qualified person / entity is not readily available to perform the 91.413 required tests because the non TSO'd altitude encoder is not in compliance with 91.217? What are the ramifications then? Probably no big deal, go find someone or some place that will perform the tests. B-2) Suppose that there is a mid air collision between an amateur built experimental aircraft and an airline aircraft with major loss of life. And further suppose that the equipment in the amateur built experimental aircraft had absolutely nothing to do with causing the accident, but the media learns that the amateur built experimenal aircraft was not in compliance with some Federal Aviation Regulation (91.217) . What are the ramifications then? 5) "I don't see a violation of the rule as written." I am not sure which rule you are referring to. If you are referring to 91.217 there are two choices: A) Comply with subparagraph (c); ie have equipment that is TSO'd, or B) Comply with the tests described in subparagraph (b). I think that the tests required by 91.411 and 91.413 should be considered to meet the requirements of 91.217 (b). Unfortunately, to date the FAA HQ does not agree with me and they seem to have a little more authority than I do. 6) "Also their is no enforcement mechanism in place to even determine whether your in compliance or not." True enough. I think the FAA is too busy measuring the spacing between lacings on wire bundles in the wheel wells of airliners to make very many ramp checks on the avionics installed in amateur built experimental aircraft, but see the ramifications comments above and make an informed decision. 7) "You as the aircraft certifying authority as the builder......" The Special Airworthiness Certificate in the Experimental Category for the purpose of Operating Amateur Built Aircraft is signed and issued by an FAA Representative who has been delegated that authority by the FAA Administrator. The FAA Administrator is the certifying authority, not the amateur builder. 8) "You ........ as the builder determine suitability as it pertains to the regulations and no one else" Try telling that to the FAA employee or DAR who comes to inspect your amateur built experimental aircraft for its initial airworthiness inspection. He will set you straight very quickly on who will make the decisions regarding the suitability of your aircraft as it pertains to regulations. 9) "Short of them scouring the wreckage for TSO tags they would have to make an assumption." I hope that it would never come to that, but the tenacity, search for details, and the ill will of lawyers and journalists when they smell blood and money should not be ignored. All I am seeking to do is to have people make informed decisions -- I provide the information, they make the decisions. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ------------------------------------- From: "Mike" <mlas(at)cox.net> Subject: RE: AeroElectric-List: Questions on avionics I would argue that you are not looking for a deviation to the TSO you are looking to comply with the standard of the TSO without a formal proof. Mike ----------------------------------------------------- From: "Mike" <mlas(at)cox.net> Subject: RE: AeroElectric-List: Questions on avionics Read the regulation. It says that the 'encoder' must meet the TSO standards. It doesn't say that it must be TSO'd. That is a subtle legal difference. Mike ----------------------------------------------------- ----- Original Message ----- From: "MLAS" <MLAS(at)COX.NET> Sent: Friday, April 18, 2008 9:37 AM Subject: Re: Questions on avionics > So answer me this: If you the builder /manufacturer determines that your > testing puts the encoder in compliances with the TSO standards and you > test the unit IAW 43.13 and it passes what would be the ramifications. We > do live in a country made up by "Common Law" (short def: If it isn't > prohibited then it's legal). I don't see a violation of the rule as > written. Also their is no enforcement mechanism in place to even > determine whether your in compliance or not. You as the aircraft > certifying authority as the builder determine suitability as it pertains > to the regulations and no one else. Short of them scouring the wreckage > for TSO tags they would have to make an assumption. > > Mike -------------------------------------------------------- Subject: AeroElectric-List: Re: Questions on avionics From: "rampil" <ira.rampil(at)gmail.com> And of course, I was referring to encoding altimeters when I said there was no requirement for TSO. Transponders must be TSO -------- Ira N224XS ________________________________________________________________________________
Subject: Re: Questions on avionics
From: "rampil" <ira.rampil(at)gmail.com>
Date: Apr 19, 2008
Again, back to 91.217 (b): (b) Unless, as installed, that equipment was tested and calibrated to transmit altitude data corresponding within 125 feet (on a 95 percent probability basis) of the indicated or calibrated datum of the altimeter normally used to maintain flight altitude, with that altimeter referenced to 29.92 inches of mercury for altitudes from sea level to the maximum operating altitude of the aircraft; or This is just the performance test. It says nothing about TSO. Part 21 and 23 do not apply to owner built aircraft with special airworthiness certificates -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177838#177838 ________________________________________________________________________________
Date: Apr 19, 2008
From: Ken <klehman(at)albedo.net>
Subject: Re: Questions on avionics
This is not totally theoretical. I am aware of a recent airliner that took (mandatory) evasive action (and altitude bust) based on erroneous transponder reporting from a unreported low altitude VFR airplane with an unknown N number. Such TCAS inspired altitude busts are rare (but not rare enough) and are usually chalked up to temporary glitches, but you can see the risk involved. A TCAS RA warning takes precedence over ATC assigned altitude. It is rare to positively identify the exact cause of these events but apparently some transponders operate for awhile with issues before they are discovered. I'd prefer an uncertified encoding altimeter to a Tso'd blind encoder UNLESS there is any kind of legal challenge. For the time being I use a Tso'd blind encoder but since I do not often fly in controlled airspace with ATC altitude feedback, I occasionally check my transmitted altitude with a PCAS MRX traffic warning device. I suspect that such issues are one small part of the drive towards encoding permanent aircraft idents into the newer transponders. Ken > B-2) Suppose that there is a mid air collision between an amateur built > experimental aircraft and an airline aircraft with major loss of life. And > further suppose that the equipment in the amateur built experimental > aircraft had absolutely nothing to do with causing the accident, but the > media learns that the amateur built experimenal aircraft was not in > compliance with some Federal Aviation Regulation (91.217) . What are the > ramifications then? ________________________________________________________________________________
Date: Apr 19, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: ELT Antenna for Fiberglass aircraft
>> >> Bruce Gray wrote: >>> >>> >>> I could be wrong but I don't think that dipole antennas are around >>> for 406 >>> MHTZ ELT's yet. They exist for 121.5 ELT's but they will be obsolete >>> next >>> year. >>> >> >> You're wrong. Jim Weir's antennae book shows you how to build one >> that will handle both frequencies. >> >> http://ernest.isa-geek.org/Delta/Pictures/ELTantennae.jpg I owe Bruce and apology. It's not until I read a later response that *406 MHz* sunk into my thick skull. ELT's use two frequencies; neither of which is 406MHz. You have to build the dipole antennae to handle both of the frequencies, and that is what I got caught up on. Not that it would be difficult to build a 406MHz dipole, it would just be shorter, but there is very likely little to no marketed products at the moment. My sincerest apologies, Bruce. -- http://www.ronpaultimeline.com ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: Navaids ap 1
Date: Apr 19, 2008
Am looking for a site to download Pinout and wiring diagrams for Navaids AP 1 Autopilot. An install manual would also be nice. Bill S. ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 19, 2008
Subject: Re: A Bit of Help, Please
Bob, Thanks for your robust reply. Very helpful. My intention is to prevent reverse current flow in certain conditions. I connected the zener diodes in line where needed and did a test of the system and the diodes did stop the reverse flow of current - as desired. My concern was that the selected diodes (RS INT4742A - RS part number 276-563) may not be robust enough to stop the 0.9 Amp current over the long term. I may as well insert the correct diodes now rather than redo the work at a later time. So, it sounds like I should change the diodes to another type or another rating. Correct? Perhaps the 1N5400 series would be best. Stan Sutterfield >I am installing Whelen LED taxi/recognition lights. >Each one draws 0.9 amps. >I am using an DPDT on-off-on switch to operate them. One position for >steady on, one for flashing. I want to use only one switch instead of two. >I'm using Eric Jones' wig wag flasher for the recognition mode. >For the flash switch selection, I've wired one side with leads from the >flasher module that activate the flash. >For the steady on switch selection, I've wired power through the other >side of the switch. >When in flash mode, to keep power from going back through the wires and >causing the lights to stay on constantly, I've added zener diodes. >The diodes are Radio Shack 12v INT4742A. The package says the >characteristics are current = 21mA and max power dissipation = 1.0W. >I've tested the lights with the diodes in the power wires for 45 minutes >without a problem. >My question is - Are these diodes sufficient for long term use with lights >drawing 0.9 Amps? >Thanks in advance, >Stan Sutterfield It's not clear as to why you selected Zener diodes for this task. Zeners are for voltage regulation . . . and it seems that the task you're describing uses the diodes to prevent reverse current flow under some conditions. Now, if you've used a 1N4742 zener in the forward biased mode to replace a simple rectifier diode, then the current ratings stated for zener operation do not apply. A 1N4742 forward biased zener is probably good for about an amp . . . but in the reverse direction, the condition that you want the current to be zero, the 12 zener mode of operation will kick in and it will cause the difference between your 14v system and the 12v rating of the zener to be impressed across parts of the system that you want to be completely 'cold'. See: http://www.aeroelectric.com/Pictures/Misc/RS_Diodes.jpg The smallest diode suited to the task would be the 1N4001 offered as RS catalog number 276-1101. However, higher voltage ratings don't hurt a thing so any of the 1N400-series devices could be used. My personal preference for mechanical robustness are the 1N5400-series, 3 amp devices. Again, having a part that is electrically "too big" isn't a factor for your application. These diodes are about 3x the size and have more robust bodies and leadwires. These are the diodes shown in this picture: http://www.aeroelectric.com/Pictures/Contactors/s701-2.jpg When we were selling this assembly, the fatter diodes were selected for ease of assembly and robustness. Bob . . . **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Navaids ap 1
Date: Apr 19, 2008
Can fax wiring diagram etc. to you if you do not find on a web site. Dale Ensing do not archieve ----- Original Message ----- From: Bill and Marsha To: aeroelectric-list(at)matronics.com Sent: Saturday, April 19, 2008 2:54 PM Subject: AeroElectric-List: Navaids ap 1 Am looking for a site to download Pinout and wiring diagrams for Navaids AP 1 Autopilot. An install manual would also be nice. Bill S. ________________________________________________________________________________
Date: Apr 19, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Navaids ap 1
Bill and Marsha wrote: > Am looking for a site to download Pinout and wiring diagrams for > Navaids AP 1 Autopilot. An install manual would also be nice. > Bill S. If you don't find what you need by Monday or Tuesday, email me off-list & I'll scan it at work (where there's a sheet-feed scanner). Charlie ________________________________________________________________________________
Date: Apr 19, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Grommets
Two of you both thought my grommet problem so absurd that it must be a prank. I wish that were true, but my T hangar is locked. They were exposed only to cold air, darkness, time and my installation. When I get to the hangar next, i will be taking a close look at all of them, to see if the ones remaining are partly torn, or if some of them are perfectly intact. I will also try to do some tests with some still in the box to see if I can tear them like that. Sure is weird though. We install grommets to protect the wires, so they should be tougher than the insulation. Jeff > Are you sure someone didn't cut them off, just to play a mind game with > you?? > > Roger >> Just a guess but exposure to solvents could breakdown SBR. I cannot >> imagine that hole size alone is the issue. > I will chime in and comment.... This is really hard to believe they spli > t all by themselves. Are you sure someone didn't remove them and split t > hem with a razor and them drop them on the floor as a joke/ prank etc... > > Ben Haas ________________________________________________________________________________
Subject: Backup Batteries
Date: Apr 20, 2008
From: "Chuck Jensen" <cjensen(at)dts9000.com>
Curious question about the backup battery for a Mid-Continental LifeSaver attitude indicator with back up battery. While the back up battery is rated for one hour, actual flight testing, when the battery is new, showed that a duration of nearly two hours were available, though the battery seems to die after about three years---disappointing for a +$100 battery. By way of configuration, the backup battery is fed by plane power to keep charged. If the plane electrical power is lost, the AI reverts to the battery to keep its gyro spinning--all very conventional. The question is "is there a credible scenario whereby the electrical power in the plane is not only lost, but actually becomes an "electron sink" and pulls those lifesaving electrons out of the backup battery for the AI, shortening its useful duration? Is this incredible? Is diode isolation needed on the electrical lines to the backup battery? Chuck Velo XLRG ________________________________________________________________________________
Date: Apr 20, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: A Bit of Help, Please
>Subject: AeroElectric-List: Re: A Bit of Help, Please >To: aeroelectric-list(at)matronics.com > > >Bob, >Thanks for your robust reply. Very helpful. >My intention is to prevent reverse current flow in certain conditions. >I connected the zener diodes in line where needed and did a test of the >system and the diodes did stop the reverse flow of current - as >desired. My concern was that the selected diodes (RS INT4742A - RS part >number 276-563) may not be robust enough to stop the 0.9 Amp current over >the long term. That's what I understood. I was mystified by the use of a zener diode. These will "stop reverse flow" only if the voltage remains below the rating at which reverse flow is desired and expected . . . in the case of the 1N4742, 12 volts. The "ratings" numbers for these devices are given in there reverse current flow mode of operation where they dissipate higher power for the same current flow. Since this package is generally good for about 1W of dissipation, their max reverse current should be limited to about 1w/12v = 0.08 amps. The 0.02 amps you cited was the "test current" at which the 12v regulation accuracy was given . . . not the operating current where the current is dissipation limited. You're using these devices in their forward conduction mode where voltage drop is not related to the zener voltage rating of the device, i.e. 12v but the forward conduction rating which is on the same order as the ordinary silicon diode rectifier of about 0.8 volts. Here the same dissipation limits apply . . . but to get 1w of heat out of it in the forward mode, you can now force 1.2a through the device. MUCH larger than any of the reverse current ratings given in the 1N4742 data sheet . . . because folks are generally expect to use theses as reverse current regulators, not forward current power steering devices. http://en.wikipedia.org/wiki/Zener_diode This is why the 1N4742 didn't smoke during your extended bench test . . . you were not using it in the manner described in the data sheets hence non-hazardous dissipated power at higher than "rated" currents. >I may as well insert the correct diodes now rather than redo the work at a >later time. So, it sounds like I should change the diodes to another type >or another rating. Correct? Perhaps the 1N5400 series would be best. The significance of my earlier posting was that mis-application of the zener as a power steering device was marginally satisfactory given that voltages in your system are expected to exceed the 12v rating of the device whereupon some amount of reverse current may flow under conditions where you don't want it to happen. If you picked a zener that was larger, say 16v or even higher, then it could be expected to function as you intended even if it wasn't exactly the right part for the job. The silicon rectifier also has a voltage rating stated as a limit. See: http://www.diodes.com/datasheets/ds28002.pdf Note that these little critters are the same physical size as the 1N4742 but have voltage limits ranging from 50 to 1000v. Any of these devices could be used in your application. I suggested the 5400 series devices be considered also: http://www.diodes.com/datasheets/ds28007.pdf These to are offered in the same ranges of voltage limits as the 4000 series devices and while electrically much larger than you need in this particular case, there's no great transgression in using such devices at much lower levels than their rated limits. In this case, I favor the 5400 series devices for their mechanical robustness. Larger package, larger leadwires, much easier to work with in these situations and less likely to be damaged in service due to handling. I think you got sucked into the 12v zener selection due to a mis-understanding of its rating as being "appropriate" to your 14v airplane. The problem was that zeners are not intended for or generally used as reverse power blocking devices. The silicon rectifiers come with lots larger voltage LIMIT ratings so while much larger than the system voltage of your aircraft, they are not being mis-applied by using say a 600v device in your 14v airplane. So yes, my recommendation is that you avail yourself of Radio Shack's standard inventory and substitute any one of the 5400 series devices for the 1N4742 in the application you've described. Bob . . . ________________________________________________________________________________
Date: Apr 20, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Backup Batteries
> >Curious question about the backup battery for a Mid-Continental LifeSaver >attitude indicator with back up battery. While the back up battery is >rated for one hour, actual flight testing, when the battery is new, showed >that a duration of nearly two hours were available, though the battery >seems to die after about three years---disappointing for a +$100 battery. They're doing the same thing you would be expected to to when sizing your e-bus loads in relation to the size and condition of you ship's battery. The 1 hour endurance rating should be up to and including the service life limit of the battery . . . which in this case is the 3 years that you've cited. New out of the box, would would expect the battery's capacity to be higher than at end of life. >By way of configuration, the backup battery is fed by plane power to keep >charged. If the plane electrical power is lost, the AI reverts to the >battery to keep its gyro spinning--all very conventional. The question is >"is there a credible scenario whereby the electrical power in the plane is >not only lost, but actually becomes an "electron sink" and pulls those >lifesaving electrons out of the backup battery for the AI, shortening its >useful duration? Is this incredible? Is diode isolation needed on the >electrical lines to the backup battery? Any designer worth his/her salary would have included reverse power isolation as part of the product. I.e, all system failure modes should have been addressed in the design such that if you install per the manufacturer's instructions, it will perform as advertised. So yes, your question is certainly valid . . . for which the manufacturer of the product should answer, "no sweat . . . that's built in." It's unfortunate that internal backup batteries tend to be pricey. The attention paid to selection, installation and maintenance of a backup battery is more rigorous than for the ship's battery that at least gets "tested" for internal resistance every flight cycle when you crank the engine. But if your project has an e-bus, then you've done the planning and provided for an un-interruptible power source. Stacking another $100 battery on top of this may not offer a good return on investment. Bob . . . ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Questions on avionics
Date: Apr 20, 2008
4/20/2008 Hello Ira, You wrote: 1) "This is just the performance test." I assume that you mean the testing required every two years by FAR Sec's 91.411 and 91.413 as appropriate. I apologize for not having made the situation clearer to you. I also wanted the testing required by 91.411 / 91.413 to sufficiently meet the requirements of 91.217 (b) so that one could operate with an EFIS that contained the only atitude encoder in the airplane and that altitude encoder would be non TSO'd. So I wrote to FAA HQ asking that question. Here is an exact quote of their response: "Your letter posed the following questions: 1. If an amateur built experimental aircraft has an installed TSO'd ATC transponder as required by Title 14 Code of Federal Regulations (14 CFR) section 91.215, but a non-TSO'd altitude encoder and the installation has passed the test and inspection requirements of 14 CFR sections 91.411 and 91.413 within the preceding 24 calendar months, does the installation meet the requirements of 14 CFR section 91.217(b), and therefore make that installation acceptable for IFR operations? 2. If the answer to question one is No, can you please tell me why? The answer to question one is "No." The testing required to show the transmitted altitude data corresponds within 125 feet (on a 95 percent probability basis) is more rigorous than the requirements referenced in 14 CFR sections 91.411, 91.413, and 14 CFR, part 43 appendices E and F. The tests required by 14 CFR part 43 appendix E(c) measure the automatic pressure altitude at a sufficient number of test points to ensure the altitude reporting equipment performs its intended function. Title 14 CFR section 91.217 paragraphs (b) and (c), state that pressure altitude reporting equipment must be tested and calibrated to transmit altitude data correspondence within stated specifications; or, the altimeters and digitizers must meet the standards in TSO-C10B and TSO-C88, respectively. Should the owner/operator elect to exhibit compliance with tests and calibration provided in 14 CFR section 91.217(b), a test method would need to be developed that ensures the transmitted data corresponds within 125 feet of the indicated altitudes from sea level to the maximum operating altitude of the aircraft on a 95 percent probability basis. This testing also needs to ensure the performance characteristics of the equipment are not impacted when subjected to environmental conditions (voltage fluctuations temperature, vibration, etc.) which may be encountered in airborne operations. Completed tests and calibration results should be maintained in the aircraft records. Thank you for your interest in aviation safety." So you can see that FAA HQ does not agree with our wishes. Further you can see that an amateur builder attempting to comply with the FAA HQ version of the testing requirements of 91.217 (b) in order to avoid having a TSO'd altitude encoder installed in his airplane would have a very difficult / impossible time doing so. 2) "It says nothing about TSO." That is correct. The TSO part is found in 91.217 (c). So the person mentioned in the beginning of 91.217 is given two choices -- he can comply with either 91.217 (b) or (c). 3) "Part 21 and 23 do not apply to owner built aircraft with special airworthiness certificates." Basically true, but not specifically relevant to this discussion unless the builder would try to use a non TSO'd altitude encoder by requesting approval to deviate from TSO C-88b and its references in accordance with the procedures of FAR Sec 21.609 -- not a trivial task. Please let me know if I have not adequately described the situation. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ----------------------------------------------- Subject: AeroElectric-List: Re: Questions on avionics From: "rampil" <ira.rampil(at)gmail.com> Again, back to 91.217 (b): (b) Unless, as installed, that equipment was tested and calibrated to transmit altitude data corresponding within 125 feet (on a 95 percent probability basis) of the indicated or calibrated datum of the altimeter normally used to maintain flight altitude, with that altimeter referenced to 29.92 inches of mercury for altitudes from sea level to the maximum operating altitude of the aircraft; or This is just the performance test. It says nothing about TSO. Part 21 and 23 do not apply to owner built aircraft with special airworthiness certificates -------- Ira N224XS ________________________________________________________________________________
Subject: Re: Grommets
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Apr 20, 2008
Holes and temperature had nothing to do with it. Extract from: http://www.alliedrubber.com/Gasket/SBRRubber.cfm.htm Neoprene is known for its resistance to oil, gasoline, sunlight, ozone and oxidation; however, there are other polymers that have better resistance to these same elements. Neoprene's most important advantage is its ability to combine these properties moderately into one all-purpose polymer. Resistance to corrosive actions of chemicals is good. Neoprene exhibits resilience, tensile strength, tear resistance and dynamic properties; abrasion resistance and compression set properties. COLOR Black DURO 40,50,60,70,80 TENSILE900 ELONGATION300% TEMP-20F to 170F OIL RESIST Good Nitrile's (Buna-N) resistance to the more aromatic distillates of petroleum is better than neoprene, and it exhibits excellent resistance to mineral and vegetable oils, but relatively poor resistance to the swelling action of oxygenated solvents such as acetone and the ketones. Resistance to heat aging is good. Nitrile exhibits good resilience, low permanent set, good abrasion resistance and some ozone resistance. Tear resistance is inferior to natural rubber. Nitrile accommodates applications where oils and heat are prevalent. COLOR Black/ White DURO 60 TENSILE300 ELONGATION900% TEMP-20F to 170F OIL RESIST. Good SBR: Certain types of SBR offer improved wear resistance in tire treads while others provide better low temperature flexibility. SBR has similar resistance to solvents and chemicals as natural rubber and it can be successfully bonded to a wide range of materials. When exposed to petroleum derivatives, the performance of this rubber is inferior to many other synthetics. Red SBR rubber is popular for use as a gasket in low pressure applications such as washers and gaskets for the heating and plumbing trades. COLOR Red/Black DURO 75 TENSILE400 ELONGATION150% TEMP-29F to 170F OIL RESIST. None [This should be a clue] Summary. SBR should NEVER be used for grommets near petroleum vapors, oils or solvents. General advice: It is always a surprise when modern materials fail. Companies spend a lot of money to prevent problems like this, and even materials "not recommended" for an application usually don't fail quickly. But beware inexpensive materials made for specific applications not-your-own. Surprises happen. Things break. "In times of rapid change, experience could be your worst enemy." ---Jean Paul Getty -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=177963#177963 ________________________________________________________________________________
Date: Apr 20, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: pinout for Softcom ATC-P intercom??
> > In the mean time, if anyone has the documentation > > covering any version of a Softcom product and could > > either produce a good scan or loan it to me for scanning, > > I'd be happy to add the data to the library. > >Bob, > >Attached are scans of a photocopy of a Softcomm intercom schematic. >It's a bit hazy but quite readable if one prints it at full resolution >and tapes both halves together. > >I've already sent a copy to the original requestor. Thank's Joe, I've worked on it a bit in Photoshop and enhanced the readability a tad. It has been posted to: http://www.aeroelectric.com/Installation_Data/ATC-2P_Schematic.gif Bob . . . ________________________________________________________________________________
Date: Apr 20, 2008
From: Ken <klehman(at)albedo.net>
Subject: Re: Grommets
Another product that may be suitable is the plastic snap bushings such as Spruce 04-05730. I never liked putting soft grommets from any source in very thin metal. Ken Jeff Page wrote: > > Two of you both thought my grommet problem so absurd that it must be a > prank. > I wish that were true, but my T hangar is locked. > They were exposed only to cold air, darkness, time and my installation. > When I get to the hangar next, i will be taking a close look at all of > them, to see if the ones remaining are partly torn, or if some of them > are perfectly intact. > I will also try to do some tests with some still in the box to see if I > can tear them like that. > Sure is weird though. We install grommets to protect the wires, so they > should be tougher than the insulation. > > Jeff > >> Are you sure someone didn't cut them off, just to play a mind game with >> you?? >> >> Roger > >>> Just a guess but exposure to solvents could breakdown SBR. I cannot >>> imagine that hole size alone is the issue. >> I will chime in and comment.... This is really hard to believe they spli >> t all by themselves. Are you sure someone didn't remove them and split t >> hem with a razor and them drop them on the floor as a joke/ prank etc... >> >> Ben Haas > ________________________________________________________________________________
Date: Apr 20, 2008
From: D Fritz <dfritzj(at)yahoo.com>
Subject: A Bit of Help, Please
Stan, I've been watching the development of Landing Lights over the last several years as I build my Velocity. It used to be the cost of flying was enough to rationalize keeping on building rather than actually finishing and taking the plane out of the garage. Now it seems the advances in LED technology may be a new way to rationalize! I'm curious if you've lit these up yet and can give us an impression of how well they light compared to the other technologies out there (filament, halogen, HID, etc.). Can you give us a quick user report? What model are you using? Thanks, Dan --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. ________________________________________________________________________________
From: "Dennis Johnson" <pinetownd(at)volcano.net>
Subject: Grommets
Date: Apr 20, 2008
Hi Jeff, I just can't imagine any circumstance where expansion/contraction could cut a grommet completely in two. It might cut a grommet mostly in half, but it seems like at some point as the grommet failed, the pressure on it would be released and the grommet would stop failing and remain in place. To find them lying on the floor, cut in half, is really baffling. But I'm interested in hearing your conclusion, because I always enjoy learning something new. I wonder if the grommets were manufactured by bonding two pieces together and the grommets failed by splitting apart on the bond line due to a manufacturing defect? Dennis Johnson ________________________________________________________________________________
Date: Apr 20, 2008
From: N81JG <n81jg(at)aol.com>
Subject: Garmin 250XL problem
I have a VariEze with a Garmin 250XL GPS/COM. I accidentally shut off the master while flying and because of my B&C 8 amp. permanent magnet alternator I continued to feed power to the buss until I rolled out on landing. At that point the instruments showed intermittent low voltage and were flickering and cutting out. I discover the reason and turned the master back on. The next flight my 250XL began to flick off and back on in a split second several times at regular 4-5 min. intervals. It continued to work fine as it was on, but the GPS had to reboot each time. It appears that I have damaged some internal component with the low voltage episode. Does anyone know if this can be fixed easily or am I looking at a major circuit change-out? John Greaves VariEze N81JG Redding, CA ________________________________________________________________________________
From: "Tim Andres" <tim2542(at)sbcglobal.net>
Subject: Garmin 250XL problem
Date: Apr 20, 2008
Hi John, Tim In cottonwood (Cozy builder.) Those radios have two electrical feeds. I would pull the radio from the tray, find the pinout from the install manual or elsewhere and then check for continuous power to each feed as you move the harness around from the back side. I think I have a pinout for the 300 XL in a hanger near you if you need it. I bet they are the same. Also check the ground wire the same way. There is also a chance it's the connector in the tray and you can clean those contacts with electrical cleaner while you have it out. I'm no expert but I am pretty handy with this sort of thing, and I'm off the next 3 days if you need any help. I'm just guessing but I bet the radio is fine and it's in the tray connector or the install somewhere, probably just a coincidence it came up after your last flight. Tim Andres 347 6138 _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of N81JG Sent: Sunday, April 20, 2008 10:34 AM Subject: AeroElectric-List: Garmin 250XL problem I have a VariEze with a Garmin 250XL GPS/COM. I accidentally shut off the master while flying and because of my B&C 8 amp. permanent magnet alternator I continued to feed power to the buss until I rolled out on landing. At that point the instruments showed intermittent low voltage and were flickering and cutting out. I discover the reason and turned the master back on. The next flight my 250XL began to flick off and back on in a split second several times at regular 4-5 min. intervals. It continued to work fine as it was on, but the GPS had to reboot each time. It appears that I have damaged some internal component with the low voltage episode. Does anyone know if this can be fixed easily or am I looking at a major circuit change-out? John Greaves VariEze N81JG Redding, CA _____ Get the MapQuest <http://www.mapquest.com/toolbar?NCID=mpqmap00030000000003> Toolbar, Maps, Traffic, Directions & More! ________________________________________________________________________________
Date: Apr 20, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: Dual alternator single shunt
My Murphy Rebel is going together with a slightly modified dual alternator, single battery Z-12 design. The primary alternator is the Jabiru 3300's integral 20A PM alternator. The second, backup only alternator is a manually switched B&C SD-20S. Except during very brief, momentary, preflight test switching perhaps, the two alternators will probably never be ON simultaneously. Due to various challenges, I'd like to use just one ammeter shunt to read output from both alternators, whichever is in use. However, that would require the shunt to be located downstream of the two independent ANL/fusible links, instead of upstream from the ANL/fusible links as shown in Z-12. It appears to me there would be no significant electrical difference in having a single shunt downstream from the two ANL/fusible's compared to two shunts being upstream, as long as the single downstream shunt is big enough to take the output of both alternators if need be. Is that correct, or am I missing something? Ron Murphy Rebel / Jabiru 3300 http://n254mr.com "wiring the panel and FWF" ________________________________________________________________________________
From: MartinErni(at)aol.com
Date: Apr 20, 2008
Subject: Re: Dual alternator single shunt
Ron, I found it easier to place the shunt next to my common ground block that goes to both batteries. Earnest In a message dated 4/20/2008 8:06:31 P.M. Eastern Daylight Time, rshannon(at)CRUZCOM.COM writes: My Murphy Rebel is going together with a slightly modified dual alternator, single battery Z-12 design. The primary alternator is the Jabiru 3300's integral 20A PM alternator. The second, backup only alternator is a manually switched B&C SD-20S. Except during very brief, momentary, preflight test switching perhaps, the two alternators will probably never be ON simultaneously. Due to various challenges, I'd like to use just one ammeter shunt to read output from both alternators, whichever is in use. However, that would require the shunt to be located downstream of the two independent ANL/fusible links, instead of upstream from the ANL/fusible links as shown in Z-12. It appears to me there would be no significant electrical difference in having a single shunt downstream from the two ANL/fusible's compared to two shunts being upstream, as long as the single downstream shunt is big enough to take the output of both alternators if need be. Is that correct, or am I missing something? Ron Murphy Rebel / Jabiru 3300 _http://n254mr.com_ (http://n254mr.com/) "wiring the panel and FWF" (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution) **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
Date: Apr 20, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: Re: Dual alternator single shunt
Thanks for the input. Physically, that's roughly where my shunt will be too, on the FW about 8" or less from the FW ground stud, contactors, battery, etc. (Only one battery here.) I'm just trolling the group wisdom to confirm I'm not creating some unanticipated electrical risk with a single shunt downstream from the two alternators' ANLs. Ron On Sun, Apr 20, 2008 at 5:09 PM, wrote: > Ron, > I found it easier to place the shunt next to my common ground block > that goes to both batteries. > Earnest > ________________________________________________________________________________
Date: Apr 20, 2008
From: "Lee Logan" <leeloganster(at)gmail.com>
Subject: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08
I am in the process of completing the wiring design/effort on my homebuilt F1 Rocket and am "planning" on not using a battery bus, just a main and endurance buses. I'm using Z-13/8 (conventional mags), but don't see a need for a "keep alive" circuit with my avionics suite (not do I need power for an electronic ignition system). I see that other builders have put all sorts of things on their battery bus, such as flaps, clocks, etc. Since I may be missing something here, I'm asking: What does the "List" think ought to be on a "modern" battery bus and what rationale is commonly used to justify those selections, please... Regards, Lee... ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08
Date: Apr 20, 2008
I have a small battery bus for the 'keep alive' for the clock in my engine monitor and for a 12 voltv cig. lighter outlet which I use for the Battery Minder to maintain the battery in the hangar and accesories like my XM radio when flying. Happy with that set up. Dale Ensing ----- Original Message ----- From: Lee Logan To: aeroelectric-list(at)matronics.com Sent: Sunday, April 20, 2008 8:58 PM Subject: AeroElectric-List: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08 I am in the process of completing the wiring design/effort on my homebuilt F1 Rocket and am "planning" on not using a battery bus, just a main and endurance buses. I'm using Z-13/8 (conventional mags), but don't see a need for a "keep alive" circuit with my avionics suite (not do I need power for an electronic ignition system). I see that other builders have put all sorts of things on their battery bus, such as flaps, clocks, etc. Since I may be missing something here, I'm asking: What does the "List" think ought to be on a "modern" battery bus and what rationale is commonly used to justify those selections, please... Regards, Lee... ________________________________________________________________________________
Date: Apr 20, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08
My blade fuse-style battery bus has these fused circuits: 1) cabin dome lights 2) the N/O oil pressure switch which feeds the Hobbes meter 3) E-Bus alternate feed fuse 4) low amperage (15A) ground power which goes to the battery, of course 5) power for the over-voltage panel light so if everything suddenly goes dark due to an over voltage trip, I'll still have a clue what happened. Any of those fuses could be handled by an inline fuse. I prefer having them securely mounted and organized on a fuse block where I can easily get to them. I have one more slot in the block, and will probably find something else to go there. Ron ________________________________________________________________________________
Date: Apr 20, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: why a battery bus? [was: Digest....]
Correction: There is no # 5. The alternator warn light is on the main bus. Don't know what/if I was thinking. My blade fuse-style battery bus has these fused circuits: > > 1) cabin dome lights > 2) the N/O oil pressure switch which feeds the Hobbes meter > 3) E-Bus alternate feed fuse > 4) low amperage (15A) ground power which goes to the battery, of course > 5) power for the over-voltage panel light so if everything suddenly goes > dark due to an over voltage trip, I'll still have a clue what happened. > > Any of those fuses could be handled by an inline fuse. I prefer having > them securely mounted and organized on a fuse block where I can easily get > to them. I have one more slot in the block, and will probably find something > else to go there. > > Ron > > ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08
Date: Apr 21, 2008
On 21 Apr 2008, at 01:58, Lee Logan wrote: > I am in the process of completing the wiring design/effort on my > homebuilt F1 Rocket and am "planning" on not using a battery bus, > just a main and endurance buses. I'm using Z-13/8 (conventional > mags), but don't see a need for a "keep alive" circuit with my > avionics suite (not do I need power for an electronic ignition > system). I see that other builders have put all sorts of things on > their battery bus, such as flaps, clocks, etc. Since I may be > missing something here, I'm asking: What does the "List" think > ought to be on a "modern" battery bus and what rationale is > commonly used to justify those selections, please... I'd put anything that needed "keep alive" power, and anything that you absolutely need to have running if you kill the battery master and alternator following a "smoke in the cockpit" event. In my case, I will fly IFR, so I need something to help me keep the wings level - I put my turn and bank on the battery bus. You want as little as possible on the battery bus, to maximize the chance that you can stop the smoke by killing the electrics. Given your situation, I agree that there may be no need for a battery bus. -- Kevin Horton RV-8 (FInal Assembly) Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Grommets
Date: Apr 21, 2008
I would expect proper aviation grommets to be OK, as long as they were installed in proper sized holes. These grommets are made to military specifications, and should have been well tested in aviation environments. The ones with narrow grooves are certainly intended to be installed in thin sheet. Putting a grommet in an undersized hole (as the original poster did) is using the grommet in a way that the designer never intended. In this case, all the design work and testing that the manufacturer did is is no longer relevant, as is the previous service history. You now are on your own, and have to do your own testing to establish an envelope of conditions under which the grommet functions properly. The original poster has learned that one type of non-aviation grommet, installed in an undersized hole, is not appropriate for aviation use. -- Kevin Horton On 20 Apr 2008, at 14:45, Ken wrote: > > Another product that may be suitable is the plastic snap bushings > such as Spruce 04-05730. I never liked putting soft grommets from > any source in very thin metal. > Ken > > Jeff Page wrote: >> Two of you both thought my grommet problem so absurd that it must >> be a prank. >> I wish that were true, but my T hangar is locked. >> They were exposed only to cold air, darkness, time and my >> installation. >> When I get to the hangar next, i will be taking a close look at >> all of them, to see if the ones remaining are partly torn, or if >> some of them are perfectly intact. >> I will also try to do some tests with some still in the box to see >> if I can tear them like that. >> Sure is weird though. We install grommets to protect the wires, >> so they should be tougher than the insulation. >> Jeff >>> Are you sure someone didn't cut them off, just to play a mind >>> game with >>> you?? >>> >>> Roger >>>> Just a guess but exposure to solvents could breakdown SBR. I >>>> cannot >>>> imagine that hole size alone is the issue. >>> I will chime in and comment.... This is really hard to believe >>> they spli >>> t all by themselves. Are you sure someone didn't remove them and >>> split t >>> hem with a razor and them drop them on the floor as a joke/ prank >>> etc... >>> >>> Ben Haas > ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Encoding Altimeter
Date: Apr 21, 2008
4/20/2008 Hello Anonymous, You wrote: 1) "You seem to be saying that the only practical way to meet the requirements is to use a TSO'd source for the altitude information the transponder is transmitting." That is close. Here is how I would phrase it: "At present the only practical way to be in compliance with FAR Section 91.217, Data Correspondence Between Automatically Reported Pressure Altitude Data and the Pilot's Altitude Reference, is to use a TSO'd equipment source for the altitude information the transponder is transmitting." 2) "That, of course, would eliminate valuable functionality of many non-TSO'd electronic EFISs including the serial output to the transponder." Specifically, the serial altitude data output to the transponder from a non TSO'd altitude encoder within an EFIS would not, at present, be in compliance with either 91.217 (b) or (c). 3) "Clearly, that isn't happening in the real world. These are selling well." Correct. 4) "Are you against that?" Not at all. Here are my positions: A) People should make informed decisions. B) If I can provide accurate information to people that will permit them to make informed decisions I should do so. C) The decisions that those people make, after I have given them the best information that I have available, is theirs to make, not mine. The risks that they chose to take, or not take, are theirs, not mine. D) Most of the EFIS available to the amateur built community represent a significant improvement in performance, reliability, and safety over previously available flight instrument technology. E) Most of the EFIS available to the homebuilt community contain a non-TSO'd altitude encoder that is superior in performance, reliability, granularity, and accuracy over altitude encoding equipment that was manufactured to versions of TSO-C88 prior to TSO-C88b. F) Amateur built experimental aircraft have flown thousands of hours using EFIS with non-TSO'd altitude encoders feeding their transponders with no apparent problems. G) Hundreds of amateur built experimental airplanes are under construction using EFIS containing non-TSO'd altitude encoders. H) The FAA should recognize and accept the real world conditions described in D, E, F, and G above. I) The best way for the FAA to accept the real world conditions described in D, E, F, and G above is to interpret the tests required by FAR Secs 91.411 and 91.413 (as appropriate) as fulfilling the requirements of FAR Sec 91.217 (b). J) My initial attempts to accomplish H and I above with FAA HQ were met with resistance and I ceased activity in this regard.** K) If the FAA, and the people / entities who perform the tests required by 91.411 / 91.413, decided that every non-TSO'd altitude encoder in an EFIS was not airworthy because it did not meet the requirements of either 91.217 (b) or (c) this decision would be a serious blow to the amateur built community.** L) I do not proactively broadcast the information in K above, but if someone asks a specific question on this issue or posts a position that I know to be in error I revert to my positions A and B above. M) I am open to improvements or changes in my positions. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." **PS: The FAA decision makers who perpetrated the recent fiasco involving hundreds of airline flights being canceled and thousands of people being stranded over the issue of the exact spacing of electrical wire cable ties in the landing gear wheel wells of airline aircraft are capable of such thinking and actions. ------------------------------------------------------------ ----- Original Message ----- From: Anonymous Sent: Sunday, April 20, 2008 9:20 AM Subject: Encoding Altimeter > OC, > > I don't understand what you are trying to say with your posts > to > the AeroElectric List. You seem to be saying that the only practical way > to > meet the requirements is to use a TSO'd source for the altitude > information > the transponder is transmitting. That, of course, would eliminate > valuable > functionality of many non-TSO'd electronic EFISs including the serial > output > to the transponder. Clearly, that isn't happening in the real world. > These > are selling well. Are you against that? Anonymous ________________________________________________________________________________
Date: Apr 21, 2008
From: Ken <klehman(at)albedo.net>
Subject: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08
I also use a battery bus cigarette lighter receptacle for several things. Programming handheld gps, blowing up air mattresses, powering a small inverter for a soldering iron, dremel tool etc. It was really installed to power handheld devices in flight after everything else was shut off. I also put a switch beside the receptacle to kill it which is handier than unplugging stuff sometimes. LED dome lights are also on that circuit. I have additional cig. lighter receptacles that get power through the batt master contactor. Ken Dale Ensing wrote: > I have a small battery bus for the 'keep alive' for the clock in my > engine monitor and for a 12 voltv cig. lighter outlet which I use for > the Battery Minder to maintain the battery in the hangar and accesories > like my XM radio when flying. Happy with that set up. > Dale Ensing > > ----- Original Message ----- > *From:* Lee Logan > *To:* aeroelectric-list(at)matronics.com > > *Sent:* Sunday, April 20, 2008 8:58 PM > *Subject:* AeroElectric-List: Re: AeroElectric-List Digest: 10 Msgs > - 04/19/08 > > I am in the process of completing the wiring design/effort on my > homebuilt F1 Rocket and am "planning" on not using a battery bus, > just a main and endurance buses. I'm using Z-13/8 (conventional > mags), but don't see a need for a "keep alive" circuit with my > avionics suite (not do I need power for an electronic ignition > system). I see that other builders have put all sorts of things on > their battery bus, such as flaps, clocks, etc. Since I may be > missing something here, I'm asking: What does the "List" think > ought to be on a "modern" battery bus and what rationale is commonly > used to justify those selections, please... > > Regards, > > Lee... ________________________________________________________________________________
From: "David & Elaine Lamphere" <lamphere(at)vabb.com>
Subject: Re: Dual alternator single shunt
Date: Apr 21, 2008
Will this position of the shunt cause any problems when the engine starter is engaged?? (as in peg the meter) Dave ----- Original Message ----- From: Ron Shannon To: aeroelectric-list(at)matronics.com Sent: Sunday, April 20, 2008 8:47 PM Subject: Re: AeroElectric-List: Dual alternator single shunt Thanks for the input. Physically, that's roughly where my shunt will be too, on the FW about 8" or less from the FW ground stud, contactors, battery, etc. (Only one battery here.) I'm just trolling the group wisdom to confirm I'm not creating some unanticipated electrical risk with a single shunt downstream from the two alternators' ANLs. Ron On Sun, Apr 20, 2008 at 5:09 PM, wrote: Ron, I found it easier to place the shunt next to my common ground block that goes to both batteries. Earnest ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: LED Landing Lights
>Stan, >I've been watching the development of Landing Lights over the last several >years as I build my Velocity. It used to be the cost of flying was enough >to rationalize keeping on building rather than actually finishing and >taking the plane out of the garage. Now it seems the advances in LED >technology may be a new way to rationalize! I'm curious if you've lit >these up yet and can give us an impression of how well they light compared >to the other technologies out there (filament, halogen, HID, etc.). Can >you give us a quick user report? What model are you using? > >Thanks, >Dan I'm not at liberty to speak to details but know that the TC aircraft guys are presently evaluating LED landing and taxi light products in a right-left comparison of new and old technologies on existing high-performance aircraft. When the go/no-go decisions are made and they're ready to share their findings, I'll let you all know. At first blush, it's a no-brainer. Incandescent lamps will soon be a thing of the past. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Garmin 250XL problem
>I have a VariEze with a Garmin 250XL GPS/COM. I accidentally shut off the >master while flying and because of my B&C 8 amp. permanent magnet >alternator I continued to feed power to the buss until I rolled out on >landing. At that point the instruments showed intermittent low voltage and >were flickering and cutting out. I discover the reason and turned the >master back on. The next flight my 250XL began to flick off and back on in >a split second several times at regular 4-5 min. intervals. It continued >to work fine as it was on, but the GPS had to reboot each time. It appears >that I have damaged some internal component with the low voltage episode. >Does anyone know if this can be fixed easily or am I looking at a major >circuit change-out? I can't speak to the potential for damage to your accessories but I can suggest a review of your system architecture that allows operator mis-positioning of switches to produce an alternator-only powering of the bus. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: MartinErni(at)aol.com
Date: Apr 21, 2008
Subject: Re: Dual alternator single shunt
I put the starter ground on the same side of the shunt as the battery grounds. All other grounds attach to the other side of the shunt, so the answer is "no". Earnest In a message dated 4/21/2008 8:36:06 A.M. Eastern Daylight Time, lamphere(at)vabb.com writes: Will this position of the shunt cause any problems when the engine starter is engaged?? (as in peg the meter) Dave ----- Original Message ----- From: _Ron Shannon_ (mailto:rshannon(at)cruzcom.com) (mailto:aeroelectric-list(at)matronics.com) Sent: Sunday, April 20, 2008 8:47 PM Subject: Re: AeroElectric-List: Dual alternator single shunt Thanks for the input. Physically, that's roughly where my shunt will be too, on the FW about 8" or less from the FW ground stud, contactors, battery, etc. (Only one battery here.) I'm just trolling the group wisdom to confirm I'm not creating some unanticipated electrical risk with a single shunt downstream from the two alternators' ANLs. Ron On Sun, Apr 20, 2008 at 5:09 PM, <_MartinErni(at)aol.com_ (mailto:MartinErni(at)aol.com) > wrote: Ron, I found it easier to place the shunt next to my common ground block that goes to both batteries. Earnest href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution) **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: "Bill Denton" <bdenton(at)bdenton.com>
Subject: Re: LED Landing Lights
Date: Apr 21, 2008
JFTR... Whelen shows LED landing lights in their current catalog... Thanks! Bill Denton bdenton(at)bdenton.com -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, April 21, 2008 8:32 AM Subject: AeroElectric-List: Re: LED Landing Lights >Stan, >I've been watching the development of Landing Lights over the last several >years as I build my Velocity. It used to be the cost of flying was enough >to rationalize keeping on building rather than actually finishing and >taking the plane out of the garage. Now it seems the advances in LED >technology may be a new way to rationalize! I'm curious if you've lit >these up yet and can give us an impression of how well they light compared >to the other technologies out there (filament, halogen, HID, etc.). Can >you give us a quick user report? What model are you using? > >Thanks, >Dan I'm not at liberty to speak to details but know that the TC aircraft guys are presently evaluating LED landing and taxi light products in a right-left comparison of new and old technologies on existing high-performance aircraft. When the go/no-go decisions are made and they're ready to share their findings, I'll let you all know. At first blush, it's a no-brainer. Incandescent lamps will soon be a thing of the past. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 21, 2008
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: Non-tso altitude encoder, was Questions on avionics
OC- Thanks for answering the question before I could ask it! Glen Matejcek ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 21, 2008
Subject: Re: ELT Antenna for Fiberglass aircraft
Good Morning Bruce, Obsolete maybe, but I believe they will still meet federal requirements. Is that not true? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 4/18/2008 2:20:30 P.M. Central Daylight Time, Bruce(at)glasair.org writes: --> AeroElectric-List message posted by: "Bruce Gray" I could be wrong but I don't think that dipole antennas are around for 406 MHTZ ELT's yet. They exist for 121.5 ELT's but they will be obsolete next year. Bruce www.Glasair.org **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
Date: Apr 21, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: Re: Dual alternator single shunt
Not sure I understand this point, Earnest. Is your shunt wired differently than shown in Z-12, or the same? Looking at Z-12, basically my proposal for a single shunt instead of two would mean that the downstream side of both ANL/fusible links would be connected to the shunt, instead of to the battery side of the starter contactor. The other side of the shunt would then connect to the battery side of the starter contactor. I don't see meaningful electrical difference between that and the dual shunt circuit in Z-12. (Except obviously, with just one "joint" shunt you can't discriminate between readings for the two different alternators if they were ever run simultaneously, which mine won't be.) Ron On Mon, Apr 21, 2008 at 7:01 AM, wrote: > I put the starter ground on the same side of the shunt as the battery > grounds. All other grounds attach to the other side of the shunt, so the > answer is "no". > Earnest > ________________________________________________________________________________
Date: Apr 21, 2008
Subject: FOR SALE, RV6A
From: cecilth(at)juno.com
FOR SALE, RV6A 99% complete Except for engine. I had a heart attack, lost medical. I completed the plane including a Chev V6 Vortec engine. I will keep the engine for insurance reasons. See attachment ________________________________________________________________________________
From: MartinErni(at)aol.com
Date: Apr 21, 2008
Subject: Re: Dual alternator single shunt
I don't have z-12 handy so I couldn't say. Basically my starter ground bypasses the shunt. In a message dated 4/21/2008 1:31:38 P.M. Eastern Daylight Time, rshannon(at)CRUZCOM.COM writes: Not sure I understand this point, Earnest. Is your shunt wired differently than shown in Z-12, or the same? Looking at Z-12, basically my proposal for a single shunt instead of two would mean that the downstream side of both ANL/fusible links would be connected to the shunt, instead of to the battery side of the starter contactor. The other side of the shunt would then connect to the battery side of the starter contactor. I don't see meaningful electrical difference between that and the dual shunt circuit in Z-12. (Except obviously, with just one "joint" shunt you can't discriminate between readings for the two different alternators if they were ever run simultaneously, which mine won't be.) Ron On Mon, Apr 21, 2008 at 7:01 AM, <_MartinErni(at)aol.com_ (mailto:MartinErni(at)aol.com) > wrote: I put the starter ground on the same side of the shunt as the battery grounds. All other grounds attach to the other side of the shunt, so the answer is "no". Earnest (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution) **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Dual alternator single shunt
>My Murphy Rebel is going together with a slightly modified dual >alternator, single battery Z-12 design. The primary alternator is the >Jabiru 3300's integral 20A PM alternator. The second, backup only >alternator is a manually switched B&C SD-20S. Except during very brief, >momentary, preflight test switching perhaps, the two alternators will >probably never be ON simultaneously. > >Due to various challenges, I'd like to use just one ammeter shunt to read >output from both alternators, whichever is in use. However, that would >require the shunt to be located downstream of the two independent >ANL/fusible links, instead of upstream from the ANL/fusible links as shown >in Z-12. That' fine . . . . >It appears to me there would be no significant electrical difference in >having a single shunt downstream from the two ANL/fusible's compared to >two shunts being upstream, as long as the single downstream shunt is big >enough to take the output of both alternators if need be. Is that correct, >or am I missing something? That's correct. Bob . . . ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: AeroElectric-List Digest: 10 Msgs - 04/19/08
>I am in the process of completing the wiring design/effort on my homebuilt >F1 Rocket and am "planning" on not using a battery bus, just a main and >endurance buses. I'm using Z-13/8 (conventional mags), but don't see a >need for a "keep alive" circuit with my avionics suite (not do I need >power for an electronic ignition system). I see that other builders have >put all sorts of things on their battery bus, such as flaps, clocks, >etc. Since I may be missing something here, I'm asking: What does the >"List" think ought to be on a "modern" battery bus and what rationale is >commonly used to justify those selections, please... What items do you want to run without having the battery contactor closed? Unless you have an electrically dependent engine, don't want courtesy lights, electric clocks, hour meter that runs on oil pressure switch even if the master is off . . . then perhaps you don't need a battery bus. Its easy to add if you decide it's needed later. Bob . . . ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Battery bus
>My blade fuse-style battery bus has these fused circuits: > >1) cabin dome lights >2) the N/O oil pressure switch which feeds the Hobbes meter >3) E-Bus alternate feed fuse >4) low amperage (15A) ground power which goes to the battery, of course Good . . . >5) power for the over-voltage panel light so if everything suddenly goes >dark due to an over voltage trip, I'll still have a clue what happened. What item of equipment provides an ov trip indication? What keeps this lead from draining the battery if it's not on a charger? >Any of those fuses could be handled by an inline fuse. I prefer having >them securely mounted and organized on a fuse block where I can easily get >to them. I have one more slot in the block, and will probably find >something else to go there. Sounds like a well considered and implemented battery bus architecture. Bob . . . ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Dual alternator single shunt
>Will this position of the shunt cause any problems when the engine starter >is engaged?? (as in peg the meter) No . . . Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Dual alternator single shunt
>I put the starter ground on the same side of the shunt as the battery >grounds. All other grounds attach to the other side of the shunt, so the >answer is "no". >Earnest ???? I think the question was about having two alternator output leads share a common shunt where they feed the bus. Contrary to a suggestion in the 'Connection about ground-side shunts, it's not a good idea and will be eliminated in Revision 12. Bob . . . ________________________________________________________________________________
From: MartinErni(at)aol.com
Date: Apr 21, 2008
Subject: Re: Dual alternator single shunt
Which is not a good idea "ground-side shunts or 2 alt leads sharing a common shunt"? Could you elaborate? Earnest In a message dated 4/21/2008 9:45:45 P.M. Eastern Daylight Time, nuckolls.bob(at)cox.net writes: --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" >I put the starter ground on the same side of the shunt as the battery >grounds. All other grounds attach to the other side of the shunt, so the >answer is "no". >Earnest ???? I think the question was about having two alternator output leads share a common shunt where they feed the bus. Contrary to a suggestion in the 'Connection about ground-side shunts, it's not a good idea and will be eliminated in Revision 12. Bob . . . **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: "David & Elaine Lamphere" <lamphere(at)vabb.com>
Subject: Re: Dual alternator single shunt
Date: Apr 21, 2008
I just have to ask .... If you use a shunt that "sees" all current flowing from the battery and the starter draws 200a, doesn't that hit the 50ma ammeter (if using a 40a shunt) with 250ma?? Doesn't seem like that would do the ammeter any good... I must be missing something about this... sorry.. Dave ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> Sent: Monday, April 21, 2008 9:39 PM Subject: Re: AeroElectric-List: Dual alternator single shunt > > > >>Will this position of the shunt cause any problems when the engine starter >>is engaged?? (as in peg the meter) > > No . . . > > > Bob . . . > ________________________________________________________________________________
Date: Apr 21, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: Re: Dual alternator single shunt
Take a look at Z-12. As is the case in most all of Bob's schematics (I think) the shunt is in series with the alternator output, which connects to the upstream side of the starter contactor. The starter motor current goes through the starter contactor. That heavy current does not split off to the side, through the alternator. In that position the shunt senses the output of the alternator. Ron On Mon, Apr 21, 2008 at 7:58 PM, David & Elaine Lamphere wrote: > lamphere(at)vabb.com> > > I just have to ask .... > > If you use a shunt that "sees" all current flowing from the battery and > the starter draws 200a, doesn't that hit the 50ma ammeter (if using a 40a > shunt) with 250ma?? Doesn't seem like that would do the ammeter any good... > > I must be missing something about this... sorry.. > > Dave > ________________________________________________________________________________
Date: Apr 21, 2008
From: "Ron Shannon" <rshannon(at)CRUZCOM.COM>
Subject: Re: Battery bus
> > > My blade fuse-style battery bus has these fused circuits: > > > > 1) cabin dome lights > > 2) the N/O oil pressure switch which feeds the Hobbes meter > > 3) E-Bus alternate feed fuse > > 4) low amperage (15A) ground power which goes to the battery, of course > > > > Good . . . > > 5) power for the over-voltage panel light so if everything suddenly goes > > dark due to an over voltage trip, I'll still have a clue what happened. > > > > What item of equipment provides an ov trip indication? > What keeps this lead from draining the battery if it's > not on a charger? I later corrected my (silly) statement that I had the OV warn light on the battery bus (#5 above) in a later post, where i changed the subject from "Digest..." to "why a battery bus" so it would make a little more sense (the subject, not my error!) When I listed OV warn, I must have been suffering from some sort of acute brain fade, or worse, I guess. My alternator warn light is powered through the main bus, of course. > > > Any of those fuses could be handled by an inline fuse. I prefer having > > them securely mounted and organized on a fuse block where I can easily get > > to them. I have one more slot in the block, and will probably find something > > else to go there. > > > > Sounds like a well considered and implemented > battery bus architecture. > > Bob . . . At least as corrected. Thanks. Ron ________________________________________________________________________________
Date: Apr 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Pinout for Softcom ATC-P and Website Maintenance
>On 04/20/2008 05:59 Robert L. Nuckolls, III wrote: > > > I've worked on it a bit in Photoshop and enhanced the > > readability a tad. It has been posted to: > > > > http://www.aeroelectric.com/Installation_Data/ATC-2P_Schematic.gif > > >Very good, Bob. I'm sure members of the community will be grateful for >it, as I have been for other materials you've provided over the years. > >Alas, the URL for the schematic (above) gives a "403 error". Perhaps >the fix is as simple as giving the file read permissions for everyone. > >Best, >Joe (K7JD) >http://www.mail2600.com/Airplane Thanks for the head's up on it Joe . . . your hypothesis was correct. I didn't set the permissions after uploading. On the topic of website maintenance, what started out many moons ago as an eclectic collection of occasional tidbits interesting to the OBAM aviation community to a rather large body of work. It's become so large that I'm having trouble keeping track of what's posted where and why. A couple of weeks ago I began a reorganization effort that will include sorting of information into categories and a comprehensive linked table of contents that will aid both the manager (me) and the readers (you folks) in accessing what's available. I think I've got a couple more days worth of work to go but it's shaping up nicely. When the new organization is posted, I'll have to rely on all of you good folks to sift the sands of reorganization and letting me know where a link or permission didn't get handled properly. One example of the "new look" is already posted at: http://aeroelectric.com/Mfgr_Data.html I have similar index pages being crafted for all the articles. On the topic of manufacturer's data, if any of you possess operation, installation and/or maintenance data on various bits of hardware that you can scan (preferably into pdf files) and forward to me, I'll have a better place to post such items and support the efforts of our brothers. Finally, I'd like to re-enforce the notion that the website is not intended to be the gospel according to Bob Nuckolls but a gathering place for sharing the best we know how to do. If any of you have a process or technique that seems particularly elegant and you would like to share it, please feel encouraged to write it up, take photos, etc. and forward to me. I'll help with editing, captioning, formating and of course, getting it posted. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 22, 2008
Subject: Re: A Bit of Help, Please
Bob, Your analysis of my situation was dead on accurate. And your info was invaluable. I sincerely appreciate your response! Stan Sutterfield >Bob, >Thanks for your robust reply. Very helpful. >My intention is to prevent reverse current flow in certain conditions. >I connected the zener diodes in line where needed and did a test of the >system and the diodes did stop the reverse flow of current - as >desired. My concern was that the selected diodes (RS INT4742A - RS part >number 276-563) may not be robust enough to stop the 0.9 Amp current over >the long term. That's what I understood. I was mystified by the use of a zener diode. These will "stop reverse flow" only if the voltage remains below the rating at which reverse flow is desired and expected . . . in the case of the 1N4742, 12 volts. The "ratings" numbers for these devices are given in there reverse current flow mode of operation where they dissipate higher power for the same current flow. Since this package is generally good for about 1W of dissipation, their max reverse current should be limited to about 1w/12v = 0.08 amps. The 0.02 amps you cited was the "test current" at which the 12v regulation accuracy was given . . . not the operating current where the current is dissipation limited. You're using these devices in their forward conduction mode where voltage drop is not related to the zener voltage rating of the device, i.e. 12v but the forward conduction rating which is on the same order as the ordinary silicon diode rectifier of about 0.8 volts. Here the same dissipation limits apply . . . but to get 1w of heat out of it in the forward mode, you can now force 1.2a through the device. MUCH larger than any of the reverse current ratings given in the 1N4742 data sheet . . . because folks are generally expect to use theses as reverse current regulators, not forward current power steering devices. http://en.wikipedia.org/wiki/Zener_diode This is why the 1N4742 didn't smoke during your extended bench test . . . you were not using it in the manner described in the data sheets hence non-hazardous dissipated power at higher than "rated" currents. >I may as well insert the correct diodes now rather than redo the work at a >later time. So, it sounds like I should change the diodes to another type >or another rating. Correct? Perhaps the 1N5400 series would be best. The significance of my earlier posting was that mis-application of the zener as a power steering device was marginally satisfactory given that voltages in your system are expected to exceed the 12v rating of the device whereupon some amount of reverse current may flow under conditions where you don't want it to happen. If you picked a zener that was larger, say 16v or even higher, then it could be expected to function as you intended even if it wasn't exactly the right part for the job. The silicon rectifier also has a voltage rating stated as a limit. See: http://www.diodes.com/datasheets/ds28002.pdf Note that these little critters are the same physical size as the 1N4742 but have voltage limits ranging from 50 to 1000v. Any of these devices could be used in your application. I suggested the 5400 series devices be considered also: http://www.diodes.com/datasheets/ds28007.pdf These to are offered in the same ranges of voltage limits as the 4000 series devices and while electrically much larger than you need in this particular case, there's no great transgression in using such devices at much lower levels than their rated limits. In this case, I favor the 5400 series devices for their mechanical robustness. Larger package, larger leadwires, much easier to work with in these situations and less likely to be damaged in service due to handling. I think you got sucked into the 12v zener selection due to a mis-understanding of its rating as being "appropriate" to your 14v airplane. The problem was that zeners are not intended for or generally used as reverse power blocking devices. The silicon rectifiers come with lots larger voltage LIMIT ratings so while much larger than the system voltage of your aircraft, they are not being mis-applied by using say a 600v device in your 14v airplane. So yes, my recommendation is that you avail yourself of Radio Shack's standard inventory and substitute any one of the 5400 series devices for the 1N4742 in the application you've described. Bob . . . **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 22, 2008
Subject: Re: LED Landing Lights
Dan, I'd be happy to give you my impressions on using LEDs for landing lights. I've done a number of experiments over the past 2 years with various LEDs up to 1W. There are now much larger wattage LEDs (3W, 5W) available that provide greater illumination, so my info is a bit dated. The technology gains in the LED industry is literally changing daily. I don't have all the technical data, but rather will tell you in layman's terms what I've discovered. In short, LEDs are not yet ready for prime time as landing lights - although they are getting very close. Several applications of LED headlights are in use in 2008 automobiles, but I have not witnessed the performance of those lights. I do know they are using optics similar to projection-type lights to focus the LED emissions in order to get suitable illumination. Whelen had some 12 LED landing lights at Sun n Fun, but to get illumination close to halogens, they have to narrowly focus the beam (10 degrees, I think) which means you get little side illumination which is needed at night in order to have the peripheral vision needed to recognize sink rate in the landing flare. However, although not ready as landing lights, I believe LEDs are quite up to the task as taxi or recognition lights. Peripheral vision is not as critical when taxiing and furthermore, LEDs can be used in a wider beam which does not project as far. I bought the AeroSun 800 LED lights and found them suitable only as taxi/recognition lights. I don't intend to use them because they are heavy and the dimensions are twice as large as I can fit in my airplane. I bought the Whelen Model 71125 LED light to use as taxi-recognition lights. I have a steady on in one switch position and flashing (using Eric Jones' wig wag) in the other position. I believe that, at this time, LEDs are suitable for taxi illumination and for recognition lights. As recognition lights, the square wave light emission is easily recognized by the eye. The temperature of the light emission is close to daylight (the yellow emission of halogen is easier to see in daylight conditions), however the square wave pattern mitigates the tendency of the light to blend into daylight. I have a short report and photos of the AeroSun 800 lights on my web site at _http://www.rv-8a.net/2008.htm_ (http://www.rv-8a.net/2008.htm) on 6 Mar 08. You can see the Whelen LEDs I bought on the same page if you scroll down to 12 Apr 08. I am completely sold on using LEDs for the position lights. Since they simply have to radiate and not illuminate, LEDs are ideal for position lights. I've been complaining at Whelen to bring out 12v LED position lights and they finally did it. They consume only 0.25A, so three would be only 0.75A. I strongly recommend using LEDs for position lights. I believe you are wise to wait a bit longer to decide which LED light to use. I am convinced that LEDs will be able to provide illumination suitable for use as a landing light in the near future. If you have additional questions, feel free to contact me offline. Stan Sutterfield _www.rv-8a.net_ (http://www.rv-8a.net) Stan, I've been watching the development of Landing Lights over the last several years as I build my Velocity. It used to be the cost of flying was enough to rationalize keeping on building rather than actually finishing and taking the plane out of the garage. Now it seems the advances in LED technology may be a new way to rationalize! I'm curious if you've lit these up yet and can give us an impression of how well they light compared to the other technologies out there (filament, halogen, HID, etc.). Can you give us a quick user report? What model are you using? Thanks, Dan **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 22, 2008
Subject: Re: Keep Alive
Lee, I'm not building in a battery bus either. I don't need it. The only thing that needs a battery bus on my plane is a GPS antenna keep alive. With it, the GPS locks on in 10 seconds. Without it, it locks on in 30 seconds. Stan Sutterfield I am in the process of completing the wiring design/effort on my homebuilt F1 Rocket and am "planning" on not using a battery bus, just a main and endurance buses. I'm using Z-13/8 (conventional mags), but don't see a need for a "keep alive" circuit with my avionics suite (not do I need power for an electronic ignition system). I see that other builders have put all sorts of things on their battery bus, such as flaps, clocks, etc. Since I may be missing something here, I'm asking: What does the "List" think ought to be on a "modern" battery bus and what rationale is commonly used to justify those selections, please... Regards, Lee... **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 22, 2008
Subject: Re: Keep Alive
Lee, A slight correction. While I don't have a battery bus, I do have a fused wire from the hot battery terminal that powers my dimmer-controlled interior LED lights. Stan Sutterfield I am in the process of completing the wiring design/effort on my homebuilt F1 Rocket and am "planning" on not using a battery bus, just a main and endurance buses. **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851) ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: A Bit of Help, Please
>Bob, >Your analysis of my situation was dead on accurate. And your info was >invaluable. >I sincerely appreciate your response! >Stan Sutterfield My pleasure sir . . . it's what we do! Bob . . . ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: To battery bus or not to battery bus, that IS the
question. >Lee, >A slight correction. While I don't have a battery bus, I do have a fused >wire from the hot battery terminal that powers my dimmer-controlled >interior LED lights. >Stan Sutterfield Aha! Obviously it's not a "bus" (distribution to two or more loads) but it's still an always-hot feed directly from the battery. Even the lowly C-140 I used to fly a lot had sort-of-a battery bus. There were two fuseholders on a bracket right at the battery contactor that powered the electric clock and the Hobbs meter. Clearly, not everyone will need this feature in their project but it's one of those things easily added at some later time to support an upgrade of system features (like sticking an SD-8 on Z11 to make it Z13 an SD-20 to make it a Z12). The caveats are simple suggestions to be mindful of crash safety (e.g. limiting protection sizes) and failure mode effects analysis (e.g. driving electrically dependent engines directly from hot battery sources) for the purpose of achieving design goals. Bob . . . ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Encoding Altimeter
Date: Apr 22, 2008
4/22/2008 Hello Bill, Thanks for your input. You wrote: 1) "OR...you could buy a Dynon ........." Since the Dynon units do not contain a TSO'd altitude encoder operating the Dynon unit alone to feed a transponder in flight would presently leave one in violation of FAR Sec 91.217 (as interpreted by FAA HQ). There are two ways to approach this condition: A) Purchase and install a separate TSO'd altitude encoder and use that encoder to feed the aircraft's transponder. B) Decide that violation of 91.217 is an acceptable risk and feed the transponder from the non TSO'd altitude encoder contained in the Dynon unit. 2) ".....and save even more during the IFR recertification check." My local avionics shop charges a flat fee for the FAR Sections 91.411 and 91.413 required testing. This fee has been the same no matter whether I do the labor of removing and reinstalling the altimeter and TSO'd altitude encoder, for bench testing and any adjustments needed prior to the airplane side testing, or they do that labor. (By the way, four years ago that flat fee was $150, now it is $300.) 3) "........the avionics shops actually prefer the Dynon due to their accuracy and simplicity." I hope that the avionics shops continue this practice without any regard for what FAR Sec 91.217 says. 4) ".......the avionics shops actually prefer the Dynon due to their accuracy and simplicity." I wonder about the complexity of removing and reinstalling an EFIS from the airplane compared to the complexity of removing and reinstalling an altimeter and separate TSO'd altitude encoder should any bench testing and adjusting be needed. A) Maybe EFIS removal and reinstallation is no big deal, but I envision a bunch of connections, particularly if it is the type of EFIS that also includes displaying engine performance parameters. B) Maybe the EFIS's have no means of local avionics shop adjustment. C) Maybe the EFIS's would never need adjustment. D) What has been the experience of EFIS operators that have actually been through FAR 91.411 and 91.413 checks, as appropriate, after flying for at least two years? Would any EFIS owners and operators care to comment on these points?. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." --------------------------------------------------- From: "William Gill" <wgill10(at)comcast.net> Subject: RE: Avionics-List: Encoding Altimeter OR...you could buy a Dynon and save even more during the IFR recertification check. In fact, the avionics shops actually prefer the Dynon due to their accuracy and simplicity. Bill ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Rear Mounted Batteries - more questions
> >Bob. > >Started out with your published z14 drawing and began to understand the >flow with them > >Then found the string referencing the z14_rough that uses non-local >ground. Reviewed options and decided I wanted to use a central primary >ground on the firewall / engine block. > >That particular string also is where the discussion of keeping the XFEED >CNTCTR and the Battery Cntctrs located close and connected using >copper/brass strapping which drove me to drawing up the very rough sketch >with only one + fat wire running from the back to the front. > >I think the biggest weakness of the one wire concept is that I would >loose some of the benefit of the aux alternator as it would have to keep >the aux battery cntctr closed. Think I read in either the >connection or the list that it takes about 1amp to keep the >contactor closed. Obviously, Id lose 1/8th of the output of the SD8 in >that scenario. Assuming that its okay to physically mount the xfeed >contactor at the front instead of with the battery contactors, the only >real advantage is one less + fat wire. Would still have to run >something from the Aux alt and aux bus to the rear but it could be a >smaller wire. > >So all that said, maybe the simplest most efficient design would be moving >the xfeed contactor to the front. > >Also pondering the physical location of the battery bus (ie, the always >hot bus). From what I can read it appears the recommendation is always >having this bus physically located within 6-8 inches of the >battery. Obviously this requires running wiring from the front to the >back for all devices that you want powered via the battery bus. An option >that I never see mentioned and therefore assume is a bad idea is to run >one heavier wire from the rear mounted battery and physically locate the >battery bus in the front. Again, I assume this is a bad idea but would >you comment on why Im assuming that you wouldnt want a non-fused >wire ran that distance but thought Id ask anyway. > >These rear-mounted batteries are requiring some noodling as to where to >physically mount things. Guess that's why they call it experimental :) > >Thanks again for all your input. It sure helps to bounce things off >someone that has done this more than once before. > >Doug I've been pondering this discussion for the last day or so and I wasn't pleased with the lack of elegance. It seemed that your design goals were not well served with the present suite of hardware (too heavy). An FMEA study of Z-13/8 yields and excellent reliability scenario but it cannot address the fact that some modern EFIS products are unable to deal with the real world of millisecond long, bus brownout during starter-inrush loads. See: http://www.aeroelectric.com/Pictures/Curves/99_Saturn_SL1.jpg Indeed, all single-battery systems are not designed to provide a constant source of power that stays inside the operating envelope of these computer based products. One obvious solution is a second battery. The question is how big? It only needs to supply power to a limited suite of ship's hardware for a few tens of milliseconds while the starter motor spins up at the onset of each cranking cycle. In terms of ENERGY, the requirements are trivial. So the real sizing considerations are for internal impedance of the battery. Ideally, we'd like to put an array of AA NiMh cells in to support the e-bus during brownout . . . but these cells have finicky charging requirements. It's not that they wouldn't do the job . . . but system design issues are more complex and parts count goes up. So what's a reasonable middle ground? Take a peek at: Take a peek at this drawing I did last night: http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z13-8A(BrownOutBattery).pdf Here I've suggested that you dump the #2 fat battery and the fat contactors associated with #2 master and crossfeed. Install a much smaller (7.2 AH, 5.5# 0.04 ohm) "brownout battery" and a pair of cube power relays wired such that the e-bus is supported ONLY by the brownout battery during engine cranking and only while the main bus is loaded so heavily that it cannot keep the EFIS from resetting. This same technique could be added to any single battery system (or even Z-14 where you wanted to use both batteries for cranking). This modification to Z-13 does not burden the SD-8 with supporting fat contactors that are never expected to carry cranking currents . . . hence may be ably replaced with smaller, plastic relays. Bob . . . ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Brownout Battery System P.S.
I've been pondering this discussion for the last day or so and I wasn't pleased with the lack of elegance. It seemed that your design goals were not well served with the present suite of hardware (too heavy). An FMEA study of Z-13/8 yields and excellent reliability scenario but it cannot address the fact that some modern EFIS products are unable to deal with the real world of millisecond long, bus brownout during starter-inrush loads. See: http://www.aeroelectric.com/Pictures/Curves/99_Saturn_SL1.jpg Indeed, no single-battery systems is designed to provide a constant source of power that stays inside the operating envelope of these computer based products. One obvious solution is a second battery. The question is how big? It only needs to supply power to a limited suite of ship's hardware for a few tens of milliseconds while the starter motor spins up at the onset of each cranking cycle. In terms of ENERGY, the requirements are trivial. So the real sizing considerations are for internal impedance of the battery. Ideally, we'd like to put an array of AA NiMh cells in to support the e-bus during brownout . . . but these cells have finicky charging requirements. It's not that they wouldn't do the job . . . but system design issues are more complex and parts count goes up. So what's a reasonable middle ground? Take a peek at: Take a peek at this drawing I did last night: http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z13-8A(BrownOutBattery).pdf Here I've suggested that you dump the #2 fat battery and the fat contactors associated with #2 master and crossfeed. Install a much smaller (7.2 AH, 5.5# 0.04 ohm) "brownout battery" and a pair of cube power relays wired such that the e-bus is supported ONLY by the brownout battery during engine cranking and only while the main bus is loaded so heavily that it cannot keep the EFIS from resetting. This same technique could be added to any single battery system (or even Z-14 where you wanted to use both batteries for cranking). This modification to Z-13 does not burden the SD-8 with supporting fat contactors that are never expected to carry cranking currents . . . hence may be ably replaced with smaller, plastic relays. P.S. Here's an exemplar battery that seems well suited to this task: http://aeroelectric.com/Mfgr_Data/Batteries/Panasonic/LC-R127R2P.pdf Bob . . . ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Dual alternator single shunt
>Take a look at Z-12. As is the case in most all of Bob's schematics (I >think) the shunt is in series with the alternator output, which connects >to the upstream side of the starter contactor. The starter motor current >goes through the starter contactor. That heavy current does not split off >to the side, through the alternator. In that position the shunt senses the >output of the alternator. > >Ron > > >On Mon, Apr 21, 2008 at 7:58 PM, David & Elaine Lamphere ><lamphere(at)vabb.com> wrote: >><lamphere(at)vabb.com> >> >>I just have to ask .... >> >>If you use a shunt that "sees" all current flowing from the battery and >>the starter draws 200a, doesn't that hit the 50ma ammeter (if using a 40a >>shunt) with 250ma?? Doesn't seem like that would do the ammeter any good... >> >>I must be missing something about this... sorry.. >> >>Dave Ron, that is correct. In the instrumentation chapter of the Connection I suggested that one MIGHT install a battery ammeter in series with the battery as long as the equipment (shunt size for wattage dissipation) and the associated instrument was not adversely affected by the starter inrush currents during cranking. This was a bit of a brain fart that wound up in print and I should have fixed it years ago. In the TC experimental instrumentation business, we stick all kinds of shunts about anywhere there is a curiosity about current flows . . . including in series with batteries. But to consider this particular architecture as the normal operating system for an airplane is exceedingly inelegant. If one is interested in knowing currents during normal flight then having a way to observe alternator loading is about as useful as anything one might choose to do . . . hence later recommendations in the Z-figures that alternator loadmeters be a part of ship's instrumentation. I'm working on an e-book version of the 'Connection along with an overhaul of several chapters. R12 will include a rewrite of the instrumentation chapter which will (among other things) delete the suggestion of a battery ammeter shunt. In fact, the whole idea of a battery ammeter will be discussed for the purposes of illuminating history but it will NOT be recommended for new design. Bob . . . ________________________________________________________________________________
From: Bret Smith <smithhb(at)tds.net>
Subject: Re: Brownout Battery System P.S.
Date: Apr 22, 2008
Bob, this is similar to our design I showed you when you were in Atlanta... http://www.flightinnovations.com/images/wiring/Main%20Power%20Distribution%20010308.JPG Bret Smith RV-9A "Canopy" Blue Ridge, GA www.FlightInnovations.com ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> Sent: Tuesday, April 22, 2008 9:54 AM Subject: AeroElectric-List: Re: Brownout Battery System P.S. > > > I've been pondering this discussion for the last day or so and > I wasn't pleased with the lack of elegance. It seemed that your > design goals were not well served with the present suite of hardware > (too heavy). > > An FMEA study of Z-13/8 yields and excellent reliability scenario > but it cannot address the fact that some modern EFIS products are > unable to deal with the real world of millisecond long, bus brownout > during starter-inrush loads. See: > > http://www.aeroelectric.com/Pictures/Curves/99_Saturn_SL1.jpg > > Indeed, no single-battery systems is designed to provide > a constant source of power that stays inside the operating > envelope of these computer based products. > > One obvious solution is a second battery. The question is > how big? It only needs to supply power to a limited suite of > ship's hardware for a few tens of milliseconds while the starter > motor spins up at the onset of each cranking cycle. In terms > of ENERGY, the requirements are trivial. So the real sizing > considerations are for internal impedance of the battery. Ideally, > we'd like to put an array of AA NiMh cells in to support the e-bus > during brownout . . . but these cells have finicky charging > requirements. It's not that they wouldn't do the job . . . but > system design issues are more complex and parts count goes > up. > > So what's a reasonable middle ground? Take a peek at: > > > Take a peek at this drawing I did last night: > > http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z13-8A(BrownOutBattery).pdf > > Here I've suggested that you dump the #2 fat battery and > the fat contactors associated with #2 master and crossfeed. > Install a much smaller (7.2 AH, 5.5# 0.04 ohm) "brownout > battery" and a pair of cube power relays wired such that > the e-bus is supported ONLY by the brownout battery during > engine cranking and only while the main bus is loaded so > heavily that it cannot keep the EFIS from resetting. > > This same technique could be added to any single battery > system (or even Z-14 where you wanted to use both batteries > for cranking). This modification to Z-13 does not burden the > SD-8 with supporting fat contactors that are never expected > to carry cranking currents . . . hence may be ably replaced > with smaller, plastic relays. > > P.S. Here's an exemplar battery that seems well suited to > this task: > > http://aeroelectric.com/Mfgr_Data/Batteries/Panasonic/LC-R127R2P.pdf > > > Bob . . . > > > ________________________________________________________________________________
From: "David & Elaine Lamphere" <lamphere(at)vabb.com>
Subject: Re: Dual alternator single shunt
Date: Apr 22, 2008
Ron, Bob, Please understand that I was and still am in agreement with the location of the shunt as shown in the schematic you mentioned. While my electrical system will be simpler, that is the route I am taking. It just sounded like the individual that started this thread was contemplating a singular shunt for the whole system (where the starter current would go through the shunt). Thanks for making clear the details. Dave ----- Original Message ----- From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> Sent: Tuesday, April 22, 2008 10:26 AM Subject: Re: AeroElectric-List: Dual alternator single shunt > > > >>Take a look at Z-12. As is the case in most all of Bob's schematics (I >>think) the shunt is in series with the alternator output, which connects >>to the upstream side of the starter contactor. The starter motor current >>goes through the starter contactor. That heavy current does not split off >>to the side, through the alternator. In that position the shunt senses the >>output of the alternator. >> >>Ron >> >> >>On Mon, Apr 21, 2008 at 7:58 PM, David & Elaine Lamphere >><lamphere(at)vabb.com> wrote: >>><lamphere(at)vabb.com> >>> >>>I just have to ask .... >>> >>>If you use a shunt that "sees" all current flowing from the battery and >>>the starter draws 200a, doesn't that hit the 50ma ammeter (if using a 40a >>>shunt) with 250ma?? Doesn't seem like that would do the ammeter any >>>good... >>> >>>I must be missing something about this... sorry.. >>> >>>Dave > > Ron, that is correct. In the instrumentation chapter of the Connection > I suggested that one MIGHT install a battery ammeter in series > with the battery as long as the equipment (shunt size for wattage > dissipation) and the associated instrument was not adversely > affected by the starter inrush currents during cranking. This > was a bit of a brain fart that wound up in print and I should have > fixed it years ago. In the TC experimental instrumentation business, > we stick all kinds of shunts about anywhere there is a curiosity > about current flows . . . including in series with batteries. But > to consider this particular architecture as the normal operating > system for an airplane is exceedingly inelegant. > > If one is interested in knowing currents during normal flight > then having a way to observe alternator loading is about as > useful as anything one might choose to do . . . hence later > recommendations in the Z-figures that alternator loadmeters > be a part of ship's instrumentation. > > I'm working on an e-book version of the 'Connection along > with an overhaul of several chapters. R12 will include > a rewrite of the instrumentation chapter which will > (among other things) delete the suggestion of a battery > ammeter shunt. In fact, the whole idea of a battery ammeter > will be discussed for the purposes of illuminating history > but it will NOT be recommended for new design. > > Bob . . . > > ________________________________________________________________________________
Date: Apr 22, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Encoding Altimeter
bakerocb(at)cox.net wrote: > > A) Maybe EFIS removal and reinstallation is no big deal, but I > envision a bunch of connections, particularly if it is the type of > EFIS that also includes displaying engine performance parameters. I don't know about others, but the Dynon unit is one DB-25 connector and the pitot, static, and AoA connections. http://www.dynonavionics.com/downloads/EFIS%20D100.pdf It slides into a rack with one screw to lock it into place. ________________________________________________________________________________
Date: Apr 22, 2008
From: D Fritz <dfritzj(at)yahoo.com>
Subject: Re: LED Landing Lights
Thanks Bob, can't wait to see the news! Dan --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Brownout Battery System P.S.
> >Bob, this is similar to our design I showed you when you were in Atlanta... >http://www.flightinnovations.com/images/wiring/Main%20Power%20Distribution%20010308.JPG Yeah . . . but the only time the brownout battery gets properly attached to the system for charge maintenance is when the e-bus alternate feed switch is closed. The architecture I posted keeps the brownout battery connected across the main battery at all times except while cranking the engine. Zero demands on pilot for proper orientation of switches. Bob . . . ________________________________________________________________________________
Date: Apr 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Dual alternator single shunt
> > >Ron, Bob, > >Please understand that I was and still am in agreement with the location >of the shunt as shown in the schematic you mentioned. While my electrical >system will be simpler, that is the route I am taking. > >It just sounded like the individual that started this thread was >contemplating a singular shunt for the whole system (where the starter >current would go through the shunt). Thanks for making clear the details. > >Dave My reply was intended to address all the conversation about shunts wherein one thread was talking about load-meters and the other was getting battery-ammeters stirred into the same conversation. Don't recall exactly what was said by whom but there was no intention of "standing anyone against the wall." Bob . . . ________________________________________________________________________________
Subject: Re: Brownout Battery System P.S.
From: "grjtucson" <george(at)georgejenson.com>
Date: Apr 22, 2008
nuckolls.bob(at)cox.net wrote: > > Yeah . . . but the only time the brownout battery gets > properly attached to the system for charge maintenance is > when the e-bus alternate feed switch is closed. > > The architecture I posted keeps the brownout battery > connected across the main battery at all times except while > cranking the engine. Zero demands on pilot for proper > orientation of switches. > > Bob . . . Bob, I like the new drawing but help me out in understanding how the E-Bus alternate feed relay gets energized and thus energizes the e-bus in the event the master


April 11, 2008 - April 22, 2008

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