AeroElectric-Archive.digest.vol-jl

April 05, 2010 - April 21, 2010



         you're pondering, then there are dozens of folks here
         on the List that would be pleased to see it including
         yours truly.
      
         In the mean time my best recommendations are to (1) modify
         the alternator for external regulation and OV control
         like B&C, (3) modify for external control of field power
         including OV control like Plane Power, or (3) use Z-24.
      
         Bob . . . 
      
________________________________________________________________________________
Date: Apr 05, 2010
From: Danny <dan42101(at)yahoo.com>
Subject: Re: Jhp 520 PTT cable
Bob, Below is the reply from the good folks at Sam's photofacts...- I also sen t an email to Rexon.- I won't hold my breath for that reply.- - I guess this radio will be on ebay shortly. Thanks to all. - DjD Sorry, we cannot locate anything on this. - - ---- Jeff Morris - SAMS Technical Publishing, LLC 9850 East 30th Street Indianapolis, IN 46229 - Phone: 1-800-428-7267 Fax: 1-800-552-3910 Email: customercare1(at)samswebsite.com --- On Thu, 4/1/10, Robert L. Nuckolls, III wrote: From: Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> Subject: Re: AeroElectric-List: Re: Jhp 520 PTT cable Date: Thursday, April 1, 2010, 4:05 PM s.bob(at)aeroelectric.com> At 02:08 PM 4/1/2010, you wrote: > Thanks, > I borrowed a David Clark c 10-15 PTT switch.- I moved the wires in the one jack I could get open every way I could think of.- No help. > > I wonder if I could cut the wire to the internal mike on the radio, and j ust use it with the headset only and no remote PTT. - I'm not sure the JHP-500 series radios will accept - external PTT. My cord only carries mic audio from - the headset to the radio. I use the hand-held's - built in PTT to transmit.- If one can track down - a service manual with a schematic of the radio, - we could easily figure out what it takes. - Bob . . . le, List Admin. =0A=0A=0A ________________________________________________________________________________
Date: Apr 05, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: External vr runaway "B" alternator protection
Seems I didn't answer your questions specifically. My apologies and thanks to a couple of List readers that rattled my cage . . . > >Question: is the above correct, at least in some cases? Have no way to know without detailed data on the specific alternator/regulator being considered. > Is there an issue in an external type B regulator that a failure > "inside the box" can result in a runaway alternator, and that > simply pulling off power to the vr will not de-energize the alternator? Matters not whether B-type or A-type. There are components that can fail in a manner that full-fields the alternator and produces a current limited but not very voltage limited runaway event. > what happens if I simply pull the 60 amp B lead breaker while the > alternator is running away? The alternator b-lead terminal in a runaway condition can reach well over 100 volts DC and sustain it for some time before the field coil smokes. The b-lead breaker is generally designed for operation in systems not exceeding 32vdc. It's quite likely that by the time you sense that an ov event is in progress and react by pulling the breaker, the alternator will be in a current limited attempt to pull the bus up against the battery's limited ability to hold it down. Opening the breaker is guaranteed to start a fire between contacts designed to break much lower voltages. Once the arc starts, it would liberate several thousand watts of concentrated energy within the confines of the plastic breaker housing. > should I have a pullable breaker between the vr and the Field > terminal on the alternator, that can be manually switched off? An OV event is one of those things we always managed with a millisecond-fast protection system. This is not a duty you want to take on as pilot. is this the best way to assume control in the unlikely event of a failure to short in the vr switching diode? Whether it's a bad "vr switching diode" or any other component of the alternator voltage control system, the legacy technique calls for fast, automatic OV management techniques. Bob . . . ________________________________________________________________________________
From: "Bill Hibbing" <n744bh(at)bellsouth.net>
Subject: Used avionics
Date: Apr 05, 2010
Just thought that I'd pass along that I'm slowly changing over to glass so I have the following operable avionics for sale. I don't want to use the forum for advertising so if you have any interest in any of the items please email me direct and I' send you the price. 1. King KT-76A transponder wired for and including an Ameriking AK-350 altitude encoder. 2. STec ST-901 GPSS converter for STec A/P's. 3. 52D54 Autopilot directional gyro 4. JP instruments EDM-700 engine data monitor with new EGT and CHT probes and STC paperwork for TC airplanes. Bill Hibbing Glasair ________________________________________________________________________________
Subject: Wanted - Used CDI
Date: Apr 06, 2010
From: <longg(at)pjm.com>
If anyone has a GARMIN GI-106 CDI, they'd like to sell, let me know. Thanks, Glenn ________________________________________________________________________________
Date: Apr 06, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Chemical "nut busters"
Just got this note from a cousin out in California . . . --------------------------------------- Penetrating Oils Compared Machinist's Workshop magazine actually tested penetrants for break out torque on rusted nuts. Significant results! They arranged a subjective test of all the popular penetrants with the control being the torque required to remove the nut from a "scientifically rusted" environment. Penetrating oil Average load None ..................... 516 pounds WD-40 .................. 238 pounds PB Blaster ..............214 pounds Liquid Wrench ...... 127 pounds Kano Kroil ............ 106 pounds ATF-Acetone mix... 53 pounds The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic transmission fluid and acetone. Note: The "home brew" was better than any commercial product in this one particular test. A local machinist group mixed up a batch and all now use it with equally good results. Note also that "Liquid Wrench" is about as good as "Kroil" for about 20% of the price. ------------------------------------------ Kool Data! I have a can of Kroil that's left over from our airport days. Bought it to refurbish some parts on our tractor/hedge-hogg. But it's interesting to see that one can do better yet with some off-the-shelf ingredients. Would be interested in hearing from members on the list who have tried the home brew. Bob . . . ________________________________________________________________________________
Date: Apr 06, 2010
From: Marvin Haught <handainc(at)madisoncounty.net>
Subject: Re: Chemical "nut busters"
Bob - I have been using "the brew" now for about a year, and am astonished at how well it works. Recently I was tearing down a washer for repair, and the tub nut was frozen in place (aluminum). All the repair directions said to cut it off with a chisel and replace. I soaked it in "the brew" for around an hour, ever so often, giving it a couple of whacks around the perimeter with a hammer and a drift. When I put the wrench on it, off it came like it was new! I have used it side by side with Liquid wrench, and it works twice as fast. Drawbacks are that it is very flammable, has to be kept in a closed container (I use old shampoo bottles with the snap over tops and a short length of vinyl tubing in the hole for a spout), and will ruin a paint job in a hurry. I'm on a couple of machinist's websites and put the info on both of them recently. All my buddies are using it now. M. Haught Robert L. Nuckolls, III wrote: > > > > Just got this note from a cousin out in California . . . > > --------------------------------------- > Penetrating Oils Compared > > Machinist's Workshop magazine actually tested penetrants for break > out torque on rusted nuts. Significant results! They arranged a > subjective > test of all the popular penetrants with the control being the torque > required to remove the nut from a "scientifically rusted" environment. > > Penetrating oil Average load > > None ..................... 516 pounds > > WD-40 .................. 238 pounds > > PB Blaster ..............214 pounds > > Liquid Wrench ...... 127 pounds > > Kano Kroil ............ 106 pounds > > ATF-Acetone mix... 53 pounds > > The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic > transmission fluid and acetone. > > Note: The "home brew" was better than any commercial product in this > one particular test. A local machinist group mixed up a batch and all now > use it with equally good results. Note also that "Liquid Wrench" is > about as > good as "Kroil" for about 20% of the price. > > ------------------------------------------ > > Kool Data! I have a can of Kroil that's > left over from our airport days. Bought it to refurbish > some parts on our tractor/hedge-hogg. But it's > interesting to see that one can do better yet > with some off-the-shelf ingredients. Would > be interested in hearing from members on > the list who have tried the home brew. > > Bob . . . > > ________________________________________________________________________________
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Subject: Re: Chemical "nut busters"
Date: Apr 06, 2010
Hi Guys What is the significance of the 'automatic transmission fluid' Regards John >> --------------------------------------- >> Penetrating Oils Compared >> >> Machinist's Workshop magazine actually tested penetrants for break >> out torque on rusted nuts. Significant results! They arranged a >> subjective >> test of all the popular penetrants with the control being the torque >> required to remove the nut from a "scientifically rusted" environment. >> >> Penetrating oil Average load >> >> None ..................... 516 pounds >> >> WD-40 .................. 238 pounds >> >> PB Blaster ..............214 pounds >> >> Liquid Wrench ...... 127 pounds >> >> Kano Kroil ............ 106 pounds >> >> ATF-Acetone mix... 53 pounds >> >> The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic >> transmission fluid and acetone. >> >> Note: The "home brew" was better than any commercial product in this >> one particular test. A local machinist group mixed up a batch and all now >> use it with equally good results. Note also that "Liquid Wrench" is about >> as >> good as "Kroil" for about 20% of the price. >> >> ------------------------------------------ >> >> Kool Data! I have a can of Kroil that's >> left over from our airport days. Bought it to refurbish >> some parts on our tractor/hedge-hogg. But it's >> interesting to see that one can do better yet >> with some off-the-shelf ingredients. Would >> be interested in hearing from members on >> the list who have tried the home brew. >> >> Bob . . . >> >> >> >> >> > > > ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Chemical "nut busters"
Date: Apr 06, 2010
What is the significance of the 'automatic transmission fluid' Regards John I would assume that this is the lubricant, and the acetone is a strong solvent which carries it into the "nooks and crannies" of the rusted assembly. Probably some other lubricant could be used, but this apparently works! Roger ________________________________________________________________________________
Date: Apr 06, 2010
From: Marvin Haught <handainc(at)madisoncounty.net>
Subject: Re: Chemical "nut busters"
I don't know - we tried regular motor oil and it did not work as well. M. Haught ROGER & JEAN CURTIS wrote: > What is the significance of the 'automatic transmission fluid' > > Regards > > John > > > I would assume that this is the lubricant, > and the acetone is a strong solvent which carries it into the "nooks and > crannies" of the rusted assembly. Probably some other lubricant could be > used, but this apparently works! > > Roger > > > ________________________________________________________________________________
Date: Apr 06, 2010
From: Harley <harley(at)AgelessWings.com>
Subject: Re: Chemical "nut busters"
ROGER & JEAN CURTIS wrote: > What is the significance of the 'automatic transmission fluid' > > Regards > > John > > > I would assume that this is the lubricant, > and the acetone is a strong solvent which carries it into the "nooks and > crannies" of the rusted assembly. Probably some other lubricant could be > used, but this apparently works! > > Roger > In addition, ATF is a pretty good solvent in it's own right...besides lubricating, it can dissolve lacquers, corrosion and other hard to remove cruds. It is a recommended solvent for cleaning gun powder fouling in firearms. So, I would think that between the acetone's properties of being thin and working into tiny spaces and being a solvent for most plastics, and the additional solvent properties of the ATF and it's ability to stay behind as a lubricant, it makes a good combination. The containers of ATF do have warnings against getting it on your auto's finish... Harley ________________________________________________________________________________
Date: Apr 06, 2010
From: David <ainut(at)hiwaay.net>
Subject: Re: Chemical "nut busters"
________________________________________________________________________________
Date: Apr 07, 2010
Subject: HLMP-2685 multi-LEDs off LR3C
From: James Kilford <james(at)etravel.org>
Gents, I'm putting together a small annunciator panel with a number of HLMP-2685 (and similar) LED packages on it. Each one has 8 discrete LEDs, which can be wired in series or parallel to work together. The HLMP-2685 is red, and there are green, yellow, etc., available too. http://parts.digikey.com/1/parts/681506-led-lt-bar-hi-eff-red-8led-dip-hlmp2685.html I'd like to hook one of these to the LR3C regulator instead of the supplied filament lamp, so that it can go into the annunciator panel too. I've been trying to trace a schematic of Bob's, which I'm sure I've seen, of how to use an LED instead of a filament lamp with the LR3C, as a starting point. I can't find it, and the resistor values would be different in any case, so can anyone throw any light on to how to use one of these 8-LED devices with the LR3C? For the other uses of this HLMP-2685, e.g fuel pump, flaps, timer, etc, I'd put four of the LEDs in series, paralleled with the other four, with a 220ohm resistor, to run from a nominal 12V supply. Any advice would be greatly appreciated. Many thanks in anticipation. James ________________________________________________________________________________
Date: Apr 06, 2010
From: David <ainut(at)knology.net>
Subject: Re: Chemical "nut busters"
________________________________________________________________________________
Date: Apr 06, 2010
From: David <ainut(at)hiwaay.net>
Subject: Re: Chemical "nut busters"
________________________________________________________________________________
From: RGent1224(at)aol.com
Date: Apr 06, 2010
Subject: Re: Chemical "nut busters"
Hey, Ainut, this is the third blank you have sent What gives???????? ________________________________________________________________________________
From: <robert.mccallum2(at)sympatico.ca>
Subject: re Chemical "nut Busters"
Date: Apr 07, 2010
Thanks for passing this along Bob. Great research info. I'm also happy to see that these test results bear out my own observations over many years as a mechanic restoring antique autos, that WD-40 is practically useless and a waste of money. The other product which is not on the list, but which I've found effective is called "Break Away" made by Cyclo Automotive Inc of Elkhart Indiana. It would have been interesting to see this as well as additional products on the list such as "Mouse Milk", and "Corrosion X" to further the comparisons. The major drawback of the ATF/Acetone mixture is its propensity to immediately remove paint and of course its extreme flammability. Used carefully however it's the "cats a**" so to speak. Bob McC $B!!(B Just got this note from a cousin out in California . . . --------------------------------------- Penetrating Oils Compared Machinist's Workshop magazine actually tested penetrants for break out torque on rusted nuts. Significant results! They arranged a subjective test of all the popular penetrants with the control being the torque required to remove the nut from a "scientifically rusted" environment. Penetrating oil Average load None ..................... 516 pounds WD-40 .................. 238 pounds PB Blaster ..............214 pounds Liquid Wrench ...... 127 pounds Kano Kroil ............ 106 pounds ATF-Acetone mix... 53 pounds The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic transmission fluid and acetone. Note: The "home brew" was better than any commercial product in this one particular test. A local machinist group mixed up a batch and all now use it with equally good results. Note also that "Liquid Wrench" is about as good as "Kroil" for about 20% of the price. ------------------------------------------ Kool Data! I have a can of Kroil that's left over from our airport days. Bought it to refurbish some parts on our tractor/hedge-hogg. But it's interesting to see that one can do better yet with some off-the-shelf ingredients. Would be interested in hearing from members on the list who have tried the home brew. Bob . . . $B!!(B $B!!(B $B!!(B $B!!(B ________________________________________________________________________________
Subject: Need New TNC male gold pin
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Apr 06, 2010
I messed up my TNC male gold pin and need a new one. The TNC I have was pretty pricey from Aircraft Spruce, but I did see an older thread with a link for one much cheaper. Before I get a new one, is there any kind of source for just the pins? John -------- #40572 QB. Working on Cowling & Panel N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293286#293286 ________________________________________________________________________________
Date: Apr 06, 2010
From: Marvin Haught <handainc(at)madisoncounty.net>
Subject: Re: re Chemical "nut Busters"
Robert - I think you are right on - I only use "the brew" on rough old rusty machinery, or something that I am reconditioning. You can get by with less "dangerous" solvents on other stuff. I keep various solvents on hand, as I am sure you do to - this is the "last resort" product where either the stuff works, or you are going to end up drilling out the bolts or worse to salvage the parts. M. Haught robert.mccallum2(at)sympatico.ca wrote: > *Thanks for passing this along Bob. * > *Great research info.* > *I'm also happy to see that these test results bear out my own > observations over many years as a mechanic restoring antique autos, > that WD-40 is practically useless and a waste of money. The other > product which is not on the list, but which I've found effective is > called "Break Away" made by Cyclo Automotive Inc of Elkhart Indiana. > It would have been interesting to see this as well as additional > products on the list such as "Mouse Milk", and "Corrosion X" to > further the comparisons. The major drawback of the ATF/Acetone mixture > is its propensity to immediately remove paint and of course its > extreme flammability. Used carefully however it's the "cats a**" so to > speak.* > ** > *Bob McC* > > > $B!!(B > Just got this note from a cousin out in California . . . > --------------------------------------- > Penetrating Oils Compared > Machinist's Workshop magazine actually tested penetrants for break > out torque on rusted nuts. Significant results! They arranged a subjective > test of all the popular penetrants with the control being the torque > required to remove the nut from a "scientifically rusted" environment. > Penetrating oil Average load > None ..................... 516 pounds > WD-40 .................. 238 pounds > PB Blaster ..............214 pounds > Liquid Wrench ...... 127 pounds > Kano Kroil ............ 106 pounds > ATF-Acetone mix... 53 pounds > The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic > transmission fluid and acetone. > Note: The "home brew" was better than any commercial product in this > one particular test. A local machinist group mixed up a batch and all now > use it with equally good results. Note also that "Liquid Wrench" is > about as > good as "Kroil" for about 20% of the price. > ------------------------------------------ > Kool Data! I have a can of Kroil that's > left over from our airport days. Bought it to refurbish > some parts on our tractor/hedge-hogg. But it's > interesting to see that one can do better yet > with some off-the-shelf ingredients. Would > be interested in hearing from members on > the list who have tried the home brew. > Bob . . . > $B!!(B > $B!!(B > $B!!(B > $B!!(B > * > > > * ________________________________________________________________________________
Date: Apr 06, 2010
From: David <ainut(at)hiwaay.net>
Subject: probs with text AGAIN in emails & have forgotten the
solution ________________________________________________________________________________
Subject: Re: Need New TNC male gold pin
From: "Jim Berry" <jimberry(at)qwest.net>
Date: Apr 06, 2010
John, I had the same situation several months ago, but had no joy from ACS, Stein, McMaster, Digikey or Mouser. Good luck. Jim Berry Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293302#293302 ________________________________________________________________________________
Date: Apr 07, 2010
From: "John F. Herminghaus" <catignano(at)tele2.it>
Subject: Re: Used avionics
Am interested in the ST-901. What is your asking price? Tried to email you directly, but your server rejected my message as spam. John Herminghaus On 06/04/2010 04:53, Bill Hibbing wrote: > Just thought that I'd pass along that I'm slowly changing over to > glass so I have the following operable avionics for sale. I don't > want to use the forum for advertising so if you have any interest in > any of the items please email me direct and I' send you the price. > 1. King KT-76A transponder wired for and including an Ameriking > AK-350 altitude encoder. > 2. STec ST-901 GPSS converter for STec A/P's. > 3. 52D54 Autopilot directional gyro > 4. JP instruments EDM-700 engine data monitor with new EGT and CHT > probes and STC paperwork for TC airplanes. > Bill Hibbing > Glasair > * > > > * ________________________________________________________________________________
Date: Apr 06, 2010
From: David <ainut(at)hiwaay.net>
Subject: Re: re Chemical "nut Busters"
maybe it will work this time. same problem as before. regarding current thread: Please do not use the acetone and *anything* in closed quarters. In fact, if possible, have a fan blowing the fumes away from you while using. I don't know of ATF will keep acetone from immediately drying into the air, but don't chance it. David Marvin Haught wrote: > > Robert - > > I think you are right on - I only use "the brew" on rough old rusty > machinery, or something that I am reconditioning. You can get by with > less "dangerous" solvents on other stuff. I keep various solvents on > hand, as I am sure you do to - this is the "last resort" product where > either the stuff works, or you are going to end up drilling out the > bolts or worse to salvage the parts. > > M. Haught > > > robert.mccallum2(at)sympatico.ca wrote: > >> *Thanks for passing this along Bob. * >> *Great research info.* >> *I'm also happy to see that these test results bear out my own >> observations over many years as a mechanic restoring antique autos, >> that WD-40 is practically useless and a waste of money. The other >> product which is not on the list, but which I've found effective is >> called "Break Away" made by Cyclo Automotive Inc of Elkhart Indiana. >> It would have been interesting to see this as well as additional >> products on the list such as "Mouse Milk", and "Corrosion X" to >> further the comparisons. The major drawback of the ATF/Acetone mixture >> is its propensity to immediately remove paint and of course its >> extreme flammability. Used carefully however it's the "cats a**" so to >> speak.* >> ** >> *Bob McC* >> >> >> >> Just got this note from a cousin out in California . . . >> --------------------------------------- >> Penetrating Oils Compared >> Machinist's Workshop magazine actually tested penetrants for break >> out torque on rusted nuts. Significant results! They arranged a subjective >> test of all the popular penetrants with the control being the torque >> required to remove the nut from a "scientifically rusted" environment. >> Penetrating oil Average load >> None ..................... 516 pounds >> WD-40 .................. 238 pounds >> PB Blaster ..............214 pounds >> Liquid Wrench ...... 127 pounds >> Kano Kroil ............ 106 pounds >> ATF-Acetone mix... 53 pounds >> The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic >> transmission fluid and acetone. >> Note: The "home brew" was better than any commercial product in this >> one particular test. A local machinist group mixed up a batch and all now >> use it with equally good results. Note also that "Liquid Wrench" is >> about as >> good as "Kroil" for about 20% of the price. >> ------------------------------------------ >> Kool Data! I have a can of Kroil that's >> left over from our airport days. Bought it to refurbish >> some parts on our tractor/hedge-hogg. But it's >> interesting to see that one can do better yet >> with some off-the-shelf ingredients. Would >> be interested in hearing from members on >> the list who have tried the home brew. >> Bob . . . >> >> >> >> >> * >> >> >> * >> > > > ________________________________________________________________________________
Date: Apr 07, 2010
From: Marvin Haught <handainc(at)madisoncounty.net>
Subject: Re: re Chemical "nut Busters"
Very good point, and why I call it a "dangerous" mix, both to health and what you are working on if it is painted. The good thing is the acetone is so volatile that it evaporates quickly, but also why it is a threat in close quarters. M. Haught David wrote: > > maybe it will work this time. same problem as before. > > regarding current thread: > Please do not use the acetone and *anything* in closed quarters. In > fact, if possible, have a fan blowing the fumes away from you while > using. I don't know of ATF will keep acetone from immediately drying > into the air, but don't chance it. > > David > > > Marvin Haught wrote: >> >> >> Robert - >> >> I think you are right on - I only use "the brew" on rough old rusty >> machinery, or something that I am reconditioning. You can get by with >> less "dangerous" solvents on other stuff. I keep various solvents on >> hand, as I am sure you do to - this is the "last resort" product where >> either the stuff works, or you are going to end up drilling out the >> bolts or worse to salvage the parts. >> >> M. Haught >> >> >> robert.mccallum2(at)sympatico.ca wrote: >> >>> *Thanks for passing this along Bob. * >>> *Great research info.* >>> *I'm also happy to see that these test results bear out my own >>> observations over many years as a mechanic restoring antique autos, >>> that WD-40 is practically useless and a waste of money. The other >>> product which is not on the list, but which I've found effective is >>> called "Break Away" made by Cyclo Automotive Inc of Elkhart Indiana. >>> It would have been interesting to see this as well as additional >>> products on the list such as "Mouse Milk", and "Corrosion X" to >>> further the comparisons. The major drawback of the ATF/Acetone mixture >>> is its propensity to immediately remove paint and of course its >>> extreme flammability. Used carefully however it's the "cats a**" so to >>> speak.* >>> ** >>> *Bob McC* >>> >>> >>> >>> Just got this note from a cousin out in California . . . >>> --------------------------------------- >>> Penetrating Oils Compared >>> Machinist's Workshop magazine actually tested penetrants for break >>> out torque on rusted nuts. Significant results! They arranged a >>> subjective >>> test of all the popular penetrants with the control being the torque >>> required to remove the nut from a "scientifically rusted" environment. >>> Penetrating oil Average load >>> None ..................... 516 pounds >>> WD-40 .................. 238 pounds >>> PB Blaster ..............214 pounds >>> Liquid Wrench ...... 127 pounds >>> Kano Kroil ............ 106 pounds >>> ATF-Acetone mix... 53 pounds >>> The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic >>> transmission fluid and acetone. >>> Note: The "home brew" was better than any commercial product in this >>> one particular test. A local machinist group mixed up a batch and >>> all now >>> use it with equally good results. Note also that "Liquid Wrench" is >>> about as >>> good as "Kroil" for about 20% of the price. >>> ------------------------------------------ >>> Kool Data! I have a can of Kroil that's >>> left over from our airport days. Bought it to refurbish >>> some parts on our tractor/hedge-hogg. But it's >>> interesting to see that one can do better yet >>> with some off-the-shelf ingredients. Would >>> be interested in hearing from members on >>> the list who have tried the home brew. >>> Bob . . . >>> >>> >>> >>> >>> * >>> >>> >>> * >>> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Fisher Paul A." <FisherPaulA(at)johndeere.com>
Date: Apr 07, 2010
Subject: Chemical "nut busters"
Bob, I had seen that note a few months ago. Over this last winter I had to replace an engine on a log splitter. Since it had been together for 25+ years, everything was pretty well rusted together. With nothing to lose, I tried the "home brew" and it worked exactly as advertised! I was working outside, and removing paint was not an issue, so none of the concerns expressed on the list were an issue for me. I was as surprised as anyone how well the brew worked. I certainly recommend it for seriously rusted together parts! Paul A. Fisher Q-200, N17PF RV-7A, N18PF ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: re Chemical "nut Busters"
Date: Apr 07, 2010
The good thing is the acetone is so volatile that it evaporates quickly, but also why it is a threat in close quarters. M. Haught Two reasons it is a threat in close quarters: 1. It is very flammable. 2. It is absorbed into your body very readily through the skin and also through the lungs. Small amounts are not considered very harmful but continued exposure can be. Read the MSDS. Roger ________________________________________________________________________________
Date: Apr 07, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Need New TNC male gold pin
At 08:51 PM 4/6/2010, you wrote: > > >I messed up my TNC male gold pin and need a new one. The TNC I have >was pretty pricey from Aircraft Spruce, but I did see an older >thread with a link for one much cheaper. Before I get a new one, is >there any kind of source for just the pins? None that I know of. Years ago, we needed a batch of loose pins for some coax connectors and went to TED Mfg to order several thousand. But nobody stocks them as low-quantity, off-the-shelf items. Your best bet is to replace the whole connector. Ebay offers them pretty inexpensively but often the postage is more than the connector! Bob . . . ________________________________________________________________________________
Date: Apr 07, 2010
From: "David E. Nelson" <david.nelson(at)pobox.com>
Subject: Re: Chemical "nut busters"
Hi Bob, Thank you for forwarding this great info on. I was pondering this info while driving into work this AM and came up with a couple of curiosity questions: - How long were the assemblies exposed to the penetrants before applying the torque (seconds, minutes, hours, days)? - Is there any data for 'torque vs time' - ie. How much torque to break an assembly vs time exposed to the penetrants? Also, I would imagine that the assemblies would have to be _very_ clean before re-assembling them - particularly for the 'home brew' stuff since it offers nearly 10x reduction in torque. Regards, /\/elson ~~ Lately my memory seems to be like a steel trap .... without any spring. ~~ On Tue, 6 Apr 2010, Robert L. Nuckolls, III wrote: > > > > Just got this note from a cousin out in California . . . > > --------------------------------------- > Penetrating Oils Compared > > Machinist's Workshop magazine actually tested penetrants for break > out torque on rusted nuts. Significant results! They arranged a subjective > test of all the popular penetrants with the control being the torque > required to remove the nut from a "scientifically rusted" environment. > > Penetrating oil Average load > > None ..................... 516 pounds > > WD-40 .................. 238 pounds > > PB Blaster ..............214 pounds > > Liquid Wrench ...... 127 pounds > > Kano Kroil ............ 106 pounds > > ATF-Acetone mix... 53 pounds > > The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic > transmission fluid and acetone. > > Note: The "home brew" was better than any commercial product in this > one particular test. A local machinist group mixed up a batch and all now > use it with equally good results. Note also that "Liquid Wrench" is about as > good as "Kroil" for about 20% of the price. > > ------------------------------------------ > > Kool Data! I have a can of Kroil that's > left over from our airport days. Bought it to refurbish > some parts on our tractor/hedge-hogg. But it's > interesting to see that one can do better yet > with some off-the-shelf ingredients. Would > be interested in hearing from members on > the list who have tried the home brew. > > Bob . . . > > ________________________________________________________________________________
Date: Apr 07, 2010
From: ray <raymondj(at)frontiernet.net>
Subject: Re: Chemical "nut busters"
Here's one I have used a few times and it seems to work well. 1 oz of wintergreen oil (available at a pharmacy) with 1/2 gal diesel fuel is the formula I have seen. When I've used it, I mix small (<1oz) batches of wintergreen and air tool oil ('cause it was close at hand and low viscosity). Raymond Julian Kettle River, MN. Robert L. Nuckolls, III wrote: > > > > Just got this note from a cousin out in California . . . > > --------------------------------------- > Penetrating Oils Compared > > Machinist's Workshop magazine actually tested penetrants for break > out torque on rusted nuts. Significant results! They arranged a subjective > test of all the popular penetrants with the control being the torque > required to remove the nut from a "scientifically rusted" environment. > > Penetrating oil Average load > > None ..................... 516 pounds > > WD-40 .................. 238 pounds > > PB Blaster ..............214 pounds > > Liquid Wrench ...... 127 pounds > > Kano Kroil ............ 106 pounds > > ATF-Acetone mix... 53 pounds > > The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic > transmission fluid and acetone. > > Note: The "home brew" was better than any commercial product in this > one particular test. A local machinist group mixed up a batch and all now > use it with equally good results. Note also that "Liquid Wrench" is > about as > good as "Kroil" for about 20% of the price. > > ------------------------------------------ > > Kool Data! I have a can of Kroil that's > left over from our airport days. Bought it to refurbish > some parts on our tractor/hedge-hogg. But it's > interesting to see that one can do better yet > with some off-the-shelf ingredients. Would > be interested in hearing from members on > the list who have tried the home brew. > > Bob . . . > > > > > > ________________________________________________________________________________
From: "jakent(at)unison.ie" <jakent(at)unison.ie>
Date: Apr 08, 2010
Subject: RE:Chemical nut busters.
Now the Honours question! Lots of RVers have reported using ATF fluid instead of aircraft brake fluid. Will aircraft brake fluid work in the 'nut-buster' mixture instead of ATF liquid? Some of our number have it still on our shelves. Rgds John Kent RV-4 (EI-DIY). -------------------------------------------------------------------- mail2web.com Enhanced email for the mobile individual based on Microsoft Exchange - http://link.mail2web.com/Personal/EnhancedEmail ________________________________________________________________________________
Date: Apr 08, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Chemical "nut busters"
At 09:10 AM 4/7/2010, you wrote: Hi Bob, Thank you for forwarding this great info on. I was pondering this info while driving into work this AM and came up with a couple of curiosity questions: - How long were the assemblies exposed to the penetrants before applying the torque (seconds, minutes, hours, days)? I Did a web search on "ATF" and "acetone" and got a gob of hits. Seems the original author of the article did an update of the article but the website link is broken. I think the site is defunct. Did find this bit on at: ------------------------------ http://mytractorforum.com/showthread.php?t=99250 ------------------------------ This same quote has been circulated over the internet for a while but if you actually read the article you will find: The scientifically rusted environment was just 12 hours in salt water. No bolts, no nuts but just dowel pins rusted into a block of steel. A 8 hour soaking in the penetrating oil not just a few sprays. There was no ATF but it was a 50-50 mix of acetone and power steering fluid. Power steering fluid and acetone do not mix well, it will separate into two layers because acetone is relatively polar. How valid was his study? From what I could tell from the article, it was really not valid. I suggest getting a copy of the article and deciding for your self. ------------------------------- The ATF/Acetone thing is very widely spread on 'net. Almost viral. A search on "power steering fluid" and "acetone" yielded a bunch of articles on hazardous waste disposal. Would be interesting to pursue further but I'm painting cabinets today . . . Bob . . . ________________________________________________________________________________
Date: Apr 08, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: HLMP-2685 multi-LEDs off LR3C
> >http://parts.digikey.com/1/parts/681506-led-lt-bar-hi-eff-red-8led-dip-hlmp2685.html > >I'd like to hook one of these to the LR3C regulator instead of the >supplied filament lamp, so that it can go into the annunciator panel >too. > >I've been trying to trace a schematic of Bob's, which I'm sure I've >seen, of how to use an LED instead of a filament lamp with the LR3C, >as a starting point. I can't find it, and the resistor values would >be different in any case, so can anyone throw any light on to how to >use one of these 8-LED devices with the LR3C? The schematic I published is at: http://aeroelectric.com/Pictures/Schematics/LR3_LV_Led_1.jpg Your application will take some experimentation. You can try paralleling all the LEDs and seeing how well you can excite the array and still have uniform illumination. You may find that you need to treat them as separate LEDs. Just be aware that LR3 lamp driver is never completely "OFF". The off current is too low to get any light from a bulb but it will cause an LED to glow at a reduced intensity. Hence the paralleling resistor to get the LED to mimic a lamp more closely. Bob . . . ________________________________________________________________________________
From: "William Greenley" <wgreenley(at)gmail.com>
Subject: Chemical "nut busters"
Date: Apr 08, 2010
I have teach some advanced high school classes where the students are always looking for interesting projects for science fairs. This research might be a good fit. What thoughts does anyone have on how to "scientifically" within a reasonable time frame get a bunch of comparably rusted bolts? Also, any ideas on what application protocol for the "nut busters" would be most useful? Dr Greenley -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Thursday, April 08, 2010 8:59 AM Subject: Re: AeroElectric-List: Chemical "nut busters" At 09:10 AM 4/7/2010, you wrote: Hi Bob, Thank you for forwarding this great info on. I was pondering this info while driving into work this AM and came up with a couple of curiosity questions: - How long were the assemblies exposed to the penetrants before applying the torque (seconds, minutes, hours, days)? I Did a web search on "ATF" and "acetone" and got a gob of hits. Seems the original author of the article did an update of the article but the website link is broken. I think the site is defunct. Did find this bit on at: ------------------------------ http://mytractorforum.com/showthread.php?t=99250 ------------------------------ This same quote has been circulated over the internet for a while but if you actually read the article you will find: The scientifically rusted environment was just 12 hours in salt water. No bolts, no nuts but just dowel pins rusted into a block of steel. A 8 hour soaking in the penetrating oil not just a few sprays. There was no ATF but it was a 50-50 mix of acetone and power steering fluid. Power steering fluid and acetone do not mix well, it will separate into two layers because acetone is relatively polar. How valid was his study? From what I could tell from the article, it was really not valid. I suggest getting a copy of the article and deciding for your self. ------------------------------- The ATF/Acetone thing is very widely spread on 'net. Almost viral. A search on "power steering fluid" and "acetone" yielded a bunch of articles on hazardous waste disposal. Would be interesting to pursue further but I'm painting cabinets today . . . Bob . . . ________________________________________________________________________________
From: Robert Borger <rlborger(at)mac.com>
Subject: Re: Chemical "nut busters"
Date: Apr 08, 2010
Dr. G, I'd say you have at least two nice projects here. 1. Studying corrosion Compare solutions of water, water with NaCl, water with CaCl, water with both, on cheap, unplated, hardware bolts/nuts over time (days/ weeks/months). 2. Once you get a suitable set of corroded bolts/nuts, what works best to separate them. I'll think more about the necessary protocols until I return home and can write more easily. Regards, Bob Borger Sent from my iPhone On Apr 8, 2010, at 9:26, William Greenley wrote: > > > > I have teach some advanced high school classes where the students > are always > looking for interesting projects for science fairs. This research > might be a > good fit. What thoughts does anyone have on how to "scientifically" > within a > reasonable time frame get a bunch of comparably rusted bolts? Also, > any > ideas on what application protocol for the "nut busters" would be most > useful? > Dr Greenley > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > Robert L. > Nuckolls, III > Sent: Thursday, April 08, 2010 8:59 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Chemical "nut busters" > > > > > At 09:10 AM 4/7/2010, you wrote: > > > > Hi Bob, > > Thank you for forwarding this great info on. I was pondering this > info while driving into work this AM and came up with a couple of > curiosity questions: > > - How long were the assemblies exposed to the penetrants before > applying the torque (seconds, minutes, hours, days)? > > I Did a web search on "ATF" and "acetone" and got a gob > of hits. Seems the original author of the article > did an update of the article but the website link > is broken. I think the site is defunct. Did find this > bit on at: > > ------------------------------ > http://mytractorforum.com/showthread.php?t=99250 > ------------------------------ > This same quote has been circulated over the internet for a while but > if you actually read the article you will find: > > The scientifically rusted environment was just 12 hours in salt water. > > No bolts, no nuts but just dowel pins rusted into a block of steel. > > A 8 hour soaking in the penetrating oil not just a few sprays. > > There was no ATF but it was a 50-50 mix of acetone and power > steering fluid. > Power steering fluid and acetone do not mix well, it will separate > into two layers because acetone is relatively polar. > > How valid was his study? From what I could tell from the article, it > was really not valid. I suggest getting a copy of the article and > deciding for your self. > ------------------------------- > > The ATF/Acetone thing is very widely spread > on 'net. Almost viral. A search on "power steering > fluid" and "acetone" yielded a bunch of articles > on hazardous waste disposal. > > Would be interesting to pursue further but I'm painting > cabinets today . . . > > Bob . . . > > ________________________________________________________________________________
Date: Apr 08, 2010
Subject: Delete if you wish, but this is funny!
From: rparigor(at)suffolk.lib.ny.us
You have to have an engineer’s personality to understand why it is so funny. Enjoy Reciprocating Dingle Arm This is a very funny and classic presentation organized by Rockwell Int'l. Read the introduction before clicking on the video link below. Several years ago, Rockwell International decided to get into the heavy duty transmission business. They were getting ready to tape a first introduction video, and as a warm up, the professional narrator began what has become a legend within the trucking industry. This man should have won an academy award for his stellar performance. Now remember this is strictly off the cuff, nothing is written down, this became the biggest talk in the industry, vs the new product which they were introducing. Click here: http://home.comcast.net/~steveham21/turbo.mpg ________________________________________________________________________________
From: "Rob Housman" <europa@hyperion-ef.com>
Subject: Delete if you wish, but this is funny!
Date: Apr 08, 2010
What player or codec did you use to play the video? The Media Player in Windows 7 gives this error message: "\Windows Media Player cannot play the file. The Player might not support the file type or might not support the codec that was used to compress the file." Best regards, Rob Housman Irvine, CA Europa XS Tri-Gear A070 Airframe complete From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of rparigor(at)suffolk.lib.ny.us Sent: Thursday, April 08, 2010 5:31 PM Subject: AeroElectric-List: Delete if you wish, but this is funny! You have to have an engineer's personality to understand why it is so funny. Enjoy Reciprocating Dingle Arm This is a very funny and classic presentation organized by Rockwell Int'l. Read the introduction before clicking on the video link below. Several years ago, Rockwell International decided to get into the heavy duty transmission business. They were getting ready to tape a first introduction video, and as a warm up, the professional narrator began what has become a legend within the trucking industry. This man should have won an academy award for his stellar performance. Now remember this is strictly off the cuff, nothing is written down, this became the biggest talk in the industry, vs the new product which they were introducing. Click here: <http://home.comcast.net/~steveham21/turbo.mpg> http://home.comcast.net/~steveham21/turbo.mpg ________________________________________________________________________________
Date: Apr 08, 2010
Subject: Re: Delete if you wish, but this is funny!
From: Dj Merrill <deej(at)deej.net>
On 4/8/2010 10:46 PM, Rob Housman wrote: > What player or codec did you use to play the video? Try VLC, it plays just about everything: <http://www.videolan.org/> http://www.videolan.org/ -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ ________________________________________________________________________________
Subject: Peer Review of Schematic
From: "Noah" <sgninc(at)cox.net>
Date: Apr 08, 2010
Greetings- I am requesting comments on the following dual alternator single battery schematic using Plane Power 60A and B&C SD-20 alternators using an external SB-1B regulator. http://img88.imageshack.us/img88/4748/100408.png Plane is an RV which will be equipped with a magneto and an EI, so engine is not electrically dependent. Mission is multi-day X-country with occasional IFR. Avionics suite will include EFIS/EM, IFR GPS, and autopilot. Backup flight instruments (AI, ALT, AS) are planned. EFIS and AI will contain internal backup batteries. Design goal is to keep it as simple as the mission allows. Thanks in advance for your thoughts and consideration. -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293590#293590 ________________________________________________________________________________
Date: Apr 09, 2010
From: Harley <harley(at)AgelessWings.com>
Subject: Re: Delete if you wish, but this is funny!
Hmmm...it played fine in Windows Media player (Windows 7) here... Harley ------------------------------------------------------------------------ Rob Housman wrote: > > What player or codec did you use to play the video? > > > > The Media Player in Windows 7 gives this error message: > > > > "\Windows Media Player cannot play the file. The Player might not > support the file type or might not support the codec that was used to > compress the file." > > > > > > Best regards, > > > > Rob Housman > > Irvine, CA > > Europa XS Tri-Gear > > A070 > > Airframe complete > > > > > > > > *From:* owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] *On Behalf Of > *rparigor(at)suffolk.lib.ny.us > *Sent:* Thursday, April 08, 2010 5:31 PM > *To:* AeroelectricList > *Subject:* AeroElectric-List: Delete if you wish, but this is funny! > > > > You have to have an engineer's personality to understand why it is so > funny. Enjoy > > *_Reciprocating Dingle Arm_**_ > _* > This is a very funny and classic presentation organized by > Rockwell Int'l. Read the introduction before clicking on the video > link below. > > Several years ago, Rockwell International decided to get into > the heavy duty transmission business. They were getting ready > to tape a first introduction video, and as a warm up, the > professional narrator began what has become a legend within the > trucking industry. This man should have won an academy award for his > stellar performance. Now remember this is strictly off the cuff, > nothing is written down, this became the biggest talk in the > industry, vs the new product which they were introducing. > > > Click here: *http://home.comcast.net/~steveham21/turbo.mpg* > <http://home.comcast.net/%7Esteveham21/turbo.mpg> > > * * > * * > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/Navigator?AeroElectric-List* > ** > ** > ** > *http://forums.matronics.com* > ** > ** > ** > ** > *http://www.matronics.com/contribution* > ** > * * > * > > > * > ------------------------------------------------------------------------ > > > Checked by AVG - www.avg.com > > ________________________________________________________________________________
Date: Apr 09, 2010
From: Robert Buls <bulsr(at)bellsouth.net>
Subject: Re: Delete if you wish, but this is funny!
Yes, but is the "Turbo-encabulator" an outgrowth of, or a practical applica tion of, principles developed by Rockwell's incredibly versatile "Retro-enc abulator", already known to be in development? =0A=0A=0A=0A=0A_____________ ___________________=0AFrom: Harley <harley(at)AgelessWings.com>=0ATo: aeroelec tric-list(at)matronics.com=0ASent: Fri, April 9, 2010 7:14:20 AM=0ASubject: Re : AeroElectric-List: Delete if you wish, but this is funny!=0A=0AHmmm...it played fine in Windows Media player (Windows 7) here...=0A=0AHarley=0A =0A ________________________________=0A=0ARob Housman wrote: =0A> =0A> > =0A> What=0A>player or codec did you use to play the video?=0A> =0A>The=0A>Media Player in Windows 7 gives this error message:=0A> =0A>=9C\Windows=0A >Media Player cannot play the file. The Player might not support the=0A>fil e type or=0A>might not support the codec that was used to compress the file .=9D=0A> =0A> =0A>Best=0A>regards,=0A> =0A>Rob=0A>Housman=0A>Irvine, =0A>CA =0A>Europa=0A>XS Tri-Gear=0A>A070=0A>Airframe=0A>complete=0A> =0A> =0A> =0A>From:owner-aeroelectric-list-server(at)matronics.com >[mailto:owner-a eroelectric-list-server(at)matronics.com] On Behalf Of rparigor(at)suffolk.lib.ny .us=0A>Sent: Thursday, April 08, 2010 5:31 PM=0A>To: AeroelectricList=0A>Su bject: AeroElectric-List: Delete if you wish, but this is=0A>funny!=0A> =0A >You have to have an engineer=99s=0A>personality to understand why it is so funny. Enjoy =0A> Reciprocating=0A>Dingle Arm=0A>=0A>>This is a ver y funny and classic presentation organized by=0A>>Rockwell Int'l. Read the introduction before clicking on the video=0A>>link below.=0A>=0A>>Several y ears ago, Rockwell International decided to get into=0A>>the heavy duty tra nsmission business. They were getting ready=0A>>to tape a first introducti on video, and as a warm up, the=0A>>professional narrator began what has be come a legend within the=0A>>trucking industry. This man should have won a n academy award for his=0A>>stellar performance. Now remember this is stri ctly off the cuff,=0A>>nothing is written down, this became the biggest tal k in the=0A>>industry, vs the new product which they were introducing. =0A> =0A>=0A>=0A>> Click here: http://home.comcast.net/~steveham21/turbo.mpg =0A> =0A> =0A>http://www.matronics.com/Navigator?AeroElectric-List=0A>htt p://forums.matronics.com=0A>http://www.matronics.com/contribution=0A> =0A> =0A>=0A> href="http://www.matronics.com/Navigator?AeroElectric-List">http ://www.matronics.com/Navigator?AeroElectric-List=0A> href="http://forums. matronics.com">http://forums.matronics.com=0A> href="http://www.matronics .com/contribution">http://www.matronics.com/contribution =0A>=0A>=0A_______ _________________________=0A=0A>=0A>Checked by AVG - www.avg.com =0A>=0A> ===================== ________________________________________________________________________________
Date: Apr 09, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Peer Review of Schematic
At 10:08 PM 4/8/2010, you wrote: > >Greetings- > >I am requesting comments on the following dual alternator single >battery schematic using Plane Power 60A and B&C SD-20 alternators >using an external SB-1B regulator. > >http://img88.imageshack.us/img88/4748/100408.png When you post a customized power distribution diagram it would be most helpful if you also include design goals you expect to achieve that are over and above what was published in the nearest Z-figure match. One presumes that some design goal deficiency is perceived with an existing z-figure. This would prompt development of a new configuration. Without knowing what those deficiencies are, it's difficult if not impossible to evaluate effectiveness of the new configuration for meeting design goals. What drove the decision to use an SD-20 in lieu of the lighter and much less expensive SD-8? Bob . . . ________________________________________________________________________________
Date: Apr 08, 2010
From: Ron Quillin <rjquillin(at)cox.net>
Subject: Delete if you wish, but this is funny!
At 19:46 4/8/2010, you wrote: >From: "Rob Housman" <europa@hyperion-ef.com> > >What player or codec did you use to play the video? > >The Media Player in Windows 7 gives this error message: Player 11 works fine. Time for a free upgrade? > >"\Windows Media Player cannot play the file. The Player might not >support the file type or might not support the codec that was used >to compress the file." > > >Best regards, > >Rob Housman >Irvine, CA >Europa XS Tri-Gear >A070 >Airframe complete > ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Apr 09, 2010
Noah, Thanks for posting your schematic. As you know, I'm doing something similar because Z-13, with an SD-8, does not meet the needs of my all electric plane with high Ebus loads. I opted for a 40a Alt over the SD-20 largely because of cost and a small weight penalty. Questions: 1. Why the HE sensor and the shunt for the SD-20? 2. Part # for the HE sensor? 3. What kind of device is "Midi 30"? 4. "AFS"? Thanks, John Glasair IIS-TD Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293663#293663 ________________________________________________________________________________
From: "David LLoyd" <skywagon(at)charter.net>
Subject: Re: Delete if you wish, but this is funny!
Date: Apr 09, 2010
If the "comcast.net" link does not work, then get YouTube up on your computer and search for "Turboencabulator". There are several versions of this technosmoke'em video. D ------------------------------------------------------------------------- ------- ----- Original Message ----- From: Robert Buls To: aeroelectric-list(at)matronics.com Sent: Friday, April 09, 2010 5:56 AM Subject: Re: AeroElectric-List: Delete if you wish, but this is funny! Yes, but is the "Turbo-encabulator" an outgrowth of, or a practical application of, principles developed by Rockwell's incredibly versatile "Retro-encabulator", already known to be in development? ------------------------------------------------------------------------- ----- From: Harley <harley(at)AgelessWings.com> To: aeroelectric-list(at)matronics.com Sent: Fri, April 9, 2010 7:14:20 AM Subject: Re: AeroElectric-List: Delete if you wish, but this is funny! Hmmm...it played fine in Windows Media player (Windows 7) here... Harley ------------------------------------------------------------------------- ----- Rob Housman wrote: What player or codec did you use to play the video? The Media Player in Windows 7 gives this error message: =9C\Windows Media Player cannot play the file. The Player might not support the file type or might not support the codec that was used to compress the file.=9D Best regards, Rob Housman Irvine, CA Europa XS Tri-Gear A070 Airframe complete From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of rparigor(at)suffolk.lib.ny.us Sent: Thursday, April 08, 2010 5:31 PM To: AeroelectricList Subject: AeroElectric-List: Delete if you wish, but this is funny! You have to have an engineer=99s personality to understand why it is so funny. Enjoy Reciprocating Dingle Arm This is a very funny and classic presentation organized by Rockwell Int'l. Read the introduction before clicking on the video link below. Several years ago, Rockwell International decided to get into the heavy duty transmission business. They were getting ready to tape a first introduction video, and as a warm up, the professional narrator began what has become a legend within the trucking industry. This man should have won an academy award for his stellar performance. Now remember this is strictly off the cuff, nothing is written down, this became the biggest talk in the industry, vs the new product which they were introducing. Click here: http://home.comcast.net/~steveham21/turbo.mpg http://www.matronics.com/Navigator?AeroElectric-Listhttp://forums.matroni cs.comhttp://www.matronics.com/contribution href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ontribution ------------------------------------------------------------------------- --- Checked by AVG - www.avg.com http://www.matronics.cofollow" target="_blank" href="http://forums.matronics.com">http://forum======== = ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "Noah" <sgninc(at)cox.net>
Date: Apr 09, 2010
nuckolls.bob(at)aeroelect wrote: > At 10:08 PM 4/8/2010, you wrote: > When you post a customized power distribution diagram > it would be most helpful if you also include design > goals you expect to achieve that are over and above > what was published in the nearest Z-figure match. > > One presumes that some design goal deficiency is > perceived with an existing z-figure. This would prompt > development of a new configuration. Without knowing > what those deficiencies are, it's difficult if not > impossible to evaluate effectiveness of the new > configuration for meeting design goals. > > What drove the decision to use an SD-20 in lieu > of the lighter and much less expensive SD-8? > > Bob . . . Bob, didn't we already hash these questions out? http://forums.matronics.com/viewtopic.php?p=288883#288883 -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293688#293688 ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "Noah" <sgninc(at)cox.net>
Date: Apr 09, 2010
jonlaury wrote: > Noah, > > Thanks for posting your schematic. As you know, I'm doing something similar because Z-13, with an SD-8, does not meet the needs of my all electric plane with high Ebus loads. I opted for a 40a Alt over the SD-20 largely because of cost and a small weight penalty. > > Questions: > 1. Why the HE sensor and the shunt for the SD-20? > 2. Part # for the HE sensor? > 3. What kind of device is "Midi 30"? > 4. "AFS"? > > Thanks, > John > Glasair IIS-TD Thanks for the questions John. 1. The Hall Effect Sensor on the SD-20 B-Lead is actually part of the SB1B regulator kit. With this regulator, the alternator is only brought to life if the bus voltage falls to around 13V (main alternator failed/offline). The HE sensor will trigger the regulator to continuously flash the annunciator light if B-Lead current exceeds 20A, signaling to the pilot to reduce load. If B-Lead current is below 20A, the annunciator will remain steady-lit. The second current sensor on the B-Lead goes to the Advanced Flight Systems (AFS) to indicate current load to the pilot, which can not be determined via the HE sensor on the regulator (unless all you want to know is whether B-Lead load is 20A). 2. Part of SB1B-14 kit. 3. Midi 30 fuses: http://www.littelfuse.com/data/en/Data_Sheets/498.pdf I like these fuseblocks since they are rugged and covered for protection. And McMaster-Carr sells the fuseblocks, P/N 9180K6. 4. Advanced Flight Systems - EFIS/Engine Monitor. -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293692#293692 ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Apr 09, 2010
Subject: Lithium backup power
Bob, You've probably already heard about this. Any comments? The huge advancements in lithium battery technology that have improved consumer products ranging from cell phones and laptop computers to electric cars will soon arrive in aircraft. Mid-Continent Instruments recently certified an emergency power supply known as the MD835, which is designed to keep electric attitude indicators and other critical avionics working when the aircraft systems that power them fail. Stan Sutterfield ________________________________________________________________________________
Subject: Fuel Pump - dual switching
From: "leckers" <leckers(at)free.fr>
Date: Apr 10, 2010
I have the original panel mounted switch for the fuel pump on my Glasair - simple 'on/off'. On the copilot side I have the stock stick and only a single PTT on the grip. On the pilot side, I have JD's Infinity grip with one of the switches (at present it is a simple on/off) ear-marked to also operate the fuel pump. I need to retain the panel switch capability so the copilot can operate the pump if (s)he is flying. My thoughts were along the lines of a switching system like the staircase example of a switch at top and bottom being able to turn on or off the light from either position. I would be quite happy to have a warning lamp to indicate the pump is actually on/running. I need a different type of S700 switch (Which?) on the panel, and also need to find a smaller equivalent type to fit in JD's grip - both of which accomplish the necessary internal switching. (I definitely need assistance with a simple wiring diagram too!). I don't see the necessity for a relay set-up as I've used for the flaps with a similar scenario - normal panel switch and JD's toggle switch on pilot's stick grip. I've been through the chapter in Bob's book on switches a couple of times, but I can't find an applicable example to help me on this - though it is, I have to say, that I may be me missing the obvious - "can't see the wood for the trees" etc. etc. This particular switching scenario must have been resolved many times before, and I'd be most grateful if a member could point me in the right direction? -------- IanL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293734#293734 ________________________________________________________________________________
From: "Bruce Gray" <bgray(at)glasair.org>
Subject: Fuel Pump - dual switching
Date: Apr 10, 2010
Hi Ian, Check a house wiring book. Bruce www.Glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of leckers Sent: Saturday, April 10, 2010 4:35 AM Subject: AeroElectric-List: Fuel Pump - dual switching I have the original panel mounted switch for the fuel pump on my Glasair - simple 'on/off'. On the copilot side I have the stock stick and only a single PTT on the grip. On the pilot side, I have JD's Infinity grip with one of the switches (at present it is a simple on/off) ear-marked to also operate the fuel pump. I need to retain the panel switch capability so the copilot can operate the pump if (s)he is flying. My thoughts were along the lines of a switching system like the staircase example of a switch at top and bottom being able to turn on or off the light from either position. I would be quite happy to have a warning lamp to indicate the pump is actually on/running. I need a different type of S700 switch (Which?) on the panel, and also need to find a smaller equivalent type to fit in JD's grip - both of which accomplish the necessary internal switching. (I definitely need assistance with a simple wiring diagram too!). I don't see the necessity for a relay set-up as I've used for the flaps with a similar scenario - normal panel switch and JD's toggle switch on pilot's stick grip. I've been through the chapter in Bob's book on switches a couple of times, but I can't find an applicable example to help me on this - though it is, I have to say, that I may be me missing the obvious - "can't see the wood for the trees" etc. etc. This particular switching scenario must have been resolved many times before, and I'd be most grateful if a member could point me in the right direction? -------- IanL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293734#293734 ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Fuel Pump - dual switching
Date: Apr 10, 2010
I have the original panel mounted switch for the fuel pump on my Glasair - simple 'on/off'. On the copilot side I have the stock stick and only a single PTT on the grip. On the pilot side, I have JD's Infinity grip with one of the switches (at present it is a simple on/off) ear-marked to also operate the fuel pump. I need to retain the panel switch capability so the copilot can operate the pump if (s)he is flying. IanL Here is a simple circuit that requires using 2 single pole double throw (on - on) switches. Hope this helps a bit. Roger ________________________________________________________________________________
From: "Bill Bradburry" <bbradburry(at)bellsouth.net>
Subject: Fuel Pump - dual switching
Date: Apr 10, 2010
IanL, I doubt you will find a switch small enough to fit in JDs grip that will carry the amps necessary for the fuel pump. If you already know how to do this with a relay, I suggest you go ahead with that method. Or you can stick a relay in the schematic that was provided by one of the readers. Bill B -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of leckers Sent: Saturday, April 10, 2010 4:35 AM Subject: AeroElectric-List: Fuel Pump - dual switching I have the original panel mounted switch for the fuel pump on my Glasair - simple 'on/off'. On the copilot side I have the stock stick and only a single PTT on the grip. On the pilot side, I have JD's Infinity grip with one of the switches (at present it is a simple on/off) ear-marked to also operate the fuel pump. I need to retain the panel switch capability so the copilot can operate the pump if (s)he is flying. My thoughts were along the lines of a switching system like the staircase example of a switch at top and bottom being able to turn on or off the light from either position. I would be quite happy to have a warning lamp to indicate the pump is actually on/running. I need a different type of S700 switch (Which?) on the panel, and also need to find a smaller equivalent type to fit in JD's grip - both of which accomplish the necessary internal switching. (I definitely need assistance with a simple wiring diagram too!). I don't see the necessity for a relay set-up as I've used for the flaps with a similar scenario - normal panel switch and JD's toggle switch on pilot's stick grip. I've been through the chapter in Bob's book on switches a couple of times, but I can't find an applicable example to help me on this - though it is, I have to say, that I may be me missing the obvious - "can't see the wood for the trees" etc. etc. This particular switching scenario must have been resolved many times before, and I'd be most grateful if a member could point me in the right direction? -------- IanL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293734#293734 ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "rckol" <rckol(at)kaehlers.com>
Date: Apr 10, 2010
Noah, I don't see any wiring errors. I am planning to use the same architecture but with a couple of different details you might consider. 1. I am going to eliminate the two shunts and run both alternator B leads through one Hall Effect transducer. This eliminates the need to add switching for the shunts. The AFS manual that I have (about 2 years old) shows provisions for only one shunt. 2. I am going to use an LR3C regulator instead of the SB1B. With the install kit, the SB1B is $308 more than the LR3C and the I don't see that the extra features it has add any value in this application. You will have a main alt out annunciator light, plus voltage and current reading on the AFS, plus you can probably program alarms for a low voltage condition in the AFS, so the automatic turn on feature is not adding any value in my opinion. You will also be able to read the voltage and standby alt current on the AFS, so the blinking current warning light is also redundant. Great features for adding to an old TC aircraft, but you already have their functions well covered. Just my 2 cents. Dick Kaehler -------- rck Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293761#293761 ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Fuel Pump - dual switching
Date: Apr 10, 2010
While the schematic in the drawing will work, I wouldn't use that architecture because it will be confusing. Sometimes switch toggle up will be on and sometimes switch down will be on, depending on the position of the other switch. That drawing is OK for light switches at home or for pushbutton latching switches. I would just wire both switches in parallel so that either one can turn the pump on, but both must be off to turn pump off. I think this would be best and satisfy 99% of your flying needs without confusion. My $.02 worth. Bevan > _____________________________________________ > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of ROGER > & JEAN CURTIS > Sent: Saturday, April 10, 2010 6:47 AM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Fuel Pump - dual switching > > > > I have the original panel mounted switch for the fuel pump on my Glasair - > simple 'on/off'. On the copilot side I have the stock stick and only a > single PTT on the grip. On the pilot side, I have JD's Infinity grip with > one of the switches (at present it is a simple on/off) ear-marked to also > operate the fuel pump. I need to retain the panel switch capability so the > copilot can operate the pump if (s)he is flying. > IanL > > > Here is a simple circuit that requires using 2 single pole double > throw (on - on) switches. Hope this helps a bit. > > Roger > > << File: Dual switch fuel pump.pdf >> ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Fuel Pump - dual switching
Date: Apr 10, 2010
While the schematic in the drawing will work, I wouldn't use that architecture because it will be confusing. Sometimes switch toggle up will be on and sometimes switch down will be on, depending on the position of the other switch. When the light is on the pump is on, flip either switch and it is off. I personally would not find this confusing. If up, down is confusing, mount the switch for left, right. I would just wire both switches in parallel so that either one can turn the pump on, but both must be off to turn pump off. I think this would be best and satisfy 99% of your flying needs without confusion. If both switches are on they must both be turned off to shut down the pump. If you are going this route, might I suggest that you put a switch on the panel within ease reach of either pilot, fewer parts, fewer single points of failure. There are other ways of accomplishing this, but this is simple and will work. Roger ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 10, 2010
Noah, Here are some suggestions for weight savings. 12AWG (or maybe 14) is big enough for the aux alternator and E-Bus. Have you done a load analysis on the E-Bus, adding the actual amperage of individual loads (not individual fuse sizes)? The main power bus feed is not normally protected by a fuse. If you want to, that is OK. But one ANL60 can protect both the alternator B lead and the main power bus feed wire from excessive battery current. The alternator can not put out much more than 60amps, so it is not necessary to use a fuse between the alternator and main power bus. 6AWG is big enough for the main alternator unless you expect that the aircraft load will continuously draw 60amps. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293777#293777 ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "Noah" <sgninc(at)cox.net>
Date: Apr 10, 2010
rckol wrote: > Noah, > > I don't see any wiring errors. > > I am planning to use the same architecture but with a couple of different details you might consider. > > 1. I am going to eliminate the two shunts and run both alternator B leads through one Hall Effect transducer. This eliminates the need to add switching for the shunts. The AFS manual that I have (about 2 years old) shows provisions for only one shunt. > > 2. I am going to use an LR3C regulator instead of the SB1B. With the install kit, the SB1B is $308 more than the LR3C and the I don't see that the extra features it has add any value in this application. > > You will have a main alt out annunciator light, plus voltage and current reading on the AFS, plus you can probably program alarms for a low voltage condition in the AFS, so the automatic turn on feature is not adding any value in my opinion. > > You will also be able to read the voltage and standby alt current on the AFS, so the blinking current warning light is also redundant. > > Great features for adding to an old TC aircraft, but you already have their functions well covered. > > Just my 2 cents. > > Dick Kaehler Appreciate the comments Dick. #1 is a good idea. I actually meant to show a 2nd hall effect sensor on the aux B-Lead vice a shunt. You're right that AFS does not have provision for two shunts, but they do have provision for a shunt and a HE sensor. I have struggled with how much instrumentation on current is enough or too much. I debated having a single current sensor at the battery ground cable. AFS' software can not presently deal with negative current flow signals (battery charging) so this is why I ended up with this configuration. Never thought of having two alternator B-Leads going thru one HE sensor. I like this. But if you have two LR3 regulators, doesn't that mean they will both be online simultaneously (load sharing)? Or are you dialing the voltage setting down on one of them so that it only comes alive in case of failure of the primary? Or, are you keeping the aux alternator field switch normally open, and only switching the aux alt on in case of primary alt failure? One thing I should have mentioned is that standard operating procedure is to have both bus switches in the full on position during flight (both alternators available). One thing I like about this is that no pilot action is required in case of a primary alternator failure - the aux alternator just comes online and no switching is immediately required. You might want to eventually turn off the main bus / battery contactor depending on loads. Anyway, some thought provoking comments so thank you. -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293779#293779 ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "Noah" <sgninc(at)cox.net>
Date: Apr 10, 2010
user9253 wrote: > Noah, > Here are some suggestions for weight savings. > 12AWG (or maybe 14) is big enough for the aux alternator and E-Bus. > Have you done a load analysis on the E-Bus, adding the actual amperage of individual loads (not individual fuse sizes)? > The main power bus feed is not normally protected by a fuse. If you want to, that is OK. But one ANL60 can protect both the alternator B lead and the main power bus feed wire from excessive battery current. The alternator can not put out much more than 60amps, so it is not necessary to use a fuse between the alternator and main power bus. > 6AWG is big enough for the main alternator unless you expect that the aircraft load will continuously draw 60amps. > Joe Thanks for the input, Joe. I am in process of sizing wires, fuses, and breakers so what is listed is preliminary. I was under the impression that separate ANL fuses were used on both the B-lead and the bus feed so that a short in either would not take down the other? Although now that I think about it some more, if configured as you indicate, a significant enough fault in either the primary B-lead or main bus feed would open the single ANL fuse, which would take both the primary alternator and the main bus offline. But the E-bus would not be affected, so maybe this is a good trade off. Those ANL carriers ARE large and heavy. Why bother carrying the weight? I'm gonna have to sleep on this one. Thanks again for your comments Joe. -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293783#293783 ________________________________________________________________________________
Date: Apr 10, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Peer Review of Schematic
> > > What drove the decision to use an SD-20 in lieu > > of the lighter and much less expensive SD-8? > > > > Bob . . . > > >Bob, didn't we already hash these questions out? Sorry. I have so many conversations going I have trouble keeping track of them. Ignore all the above. Bob . . . ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "Noah" <sgninc(at)cox.net>
Date: Apr 10, 2010
I should have posted some notes along with the schematic. Most have been covered. One that has not involves the E-bus feed diode. I selected a Power Schottky from Ixys. Cheapest outlet I found was Future Electronics: http://ixdev.ixys.com/DataSheet/l227.pdf The forward voltage drop for this diode is quite low, 0.29V at 20A, so the power dissipated is also low, only -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293786#293786 ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 10, 2010
Noah, You pointed out a good reason not to connect the main power bus to the same fuse as the alternator. I do not think that any of the Z-drawings have a fuse in the wire supplying power to the main bus. The theory is that a short circuit in the wire will burn away the aluminum sheet metal and thus electrically isolate the heavy copper wire once again. If you do a good job of wiring, and I am sure you will, then the likelihood of a short circuit is remote, especially if the wire is double insulated where it passes through the firewall or bulkheads. The main purpose of the ANL fuse is to protect the battery and wires in case the alternator shorts out (a rare occurrence). But if it does short out, one would not want 400 amps draining the battery and heating wires. > Second, to reduce current (and therefore overall voltage drop) across the diode(s). That is true, but not by a significant amount. Diode redundancy and heat dissipation are good reasons for using both diodes in the package, IMHO. Heat conducting grease should be used between the diode and heatsink. I do not see a problem with always having the E-bus alternate feed turned on. You might consider having the aux-alternator on a separate switch so that you can control it independently of the E-bus. If I remember correctly, Bob N. said that connecting two alternators in parallel causes problems unless the voltage regulator for the aux unit is set well below the set point of the main alternator. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293788#293788 ________________________________________________________________________________
Subject: Re: Peer Review of Schematic
From: "rckol" <rckol(at)kaehlers.com>
Date: Apr 10, 2010
Noah, If you use an LR3C instead of the SB1B, the normal operating condition would be with the Aux alternator and alt battery feed off. You would be feeding the E-bus through the diode under normal conditions. With your scheme using the SB1B and the associated switch always on, I think your E-bus would end up getting most of its power back through the relay, since that will be the lower resistance path. I don't think the diode would be doing much of anything unless the main contactor is on and the alt-feed relay is off. I think the auto-on feature of the SB1B would be a great thing on an aircraft with a volt or ammeter stuck down on the bottom of the panel where you might not notice the problem until it manifested itself after the battery had run down and the gizmos started going on the fritz. I heard one such first hand dark and stormy night story from my CFII. With all the low voltage signaling you have, I would personally not be worried about missing the event or having to throw the switch(s). Dick -------- rck Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293800#293800 ________________________________________________________________________________
Date: Apr 11, 2010
From: Phil <philwhite9(at)aol.com>
Subject: Crowbar OV module part
Bob: The part listed as "MBS4991" is no longer carried by Digi-Key. Mouser lists a possible replacement as a silicon bi-lateral switch by NTE as their part NTE6403. Is this the correct type item? Or is that device something else? Need to build 2 OV modules for my electrically dependent, dual alternator project. Phil RV-10 w/ Mazda 20B rotary engine in IL ________________________________________________________________________________
Date: Apr 11, 2010
Subject: Re: HLMP-2685 multi-LEDs off LR3C
From: James Kilford <james(at)etravel.org>
Bob, That's great, thank you. It gives me a good place from which to experiment. James On Thu, Apr 8, 2010 at 2:04 PM, Robert L. Nuckolls, III wrote: > > > >> >> >> http://parts.digikey.com/1/parts/681506-led-lt-bar-hi-eff-red-8led-dip-hlmp2685.html >> >> I'd like to hook one of these to the LR3C regulator instead of the >> supplied filament lamp, so that it can go into the annunciator panel >> too. >> >> I've been trying to trace a schematic of Bob's, which I'm sure I've >> seen, of how to use an LED instead of a filament lamp with the LR3C, >> as a starting point. I can't find it, and the resistor values would >> be different in any case, so can anyone throw any light on to how to >> use one of these 8-LED devices with the LR3C? > > The schematic I published is at: > > http://aeroelectric.com/Pictures/Schematics/LR3_LV_Led_1.jpg > > Your application will take some experimentation. > You can try paralleling all the LEDs and seeing how > well you can excite the array and still have uniform > illumination. You may find that you need to treat > them as separate LEDs. > > Just be aware that LR3 lamp driver is never completely > "OFF". The off current is too low to get any light > from a bulb but it will cause an LED to glow at a > reduced intensity. Hence the paralleling resistor to > get the LED to mimic a lamp more closely. > > Bob . . . > > ________________________________________________________________________________
Date: Apr 11, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Crowbar OV module part
At 04:57 AM 4/11/2010, you wrote: > >Bob: The part listed as "MBS4991" is no longer carried by Digi-Key. >Mouser lists a possible replacement as a silicon bi-lateral switch >by NTE as their part NTE6403. Is this the correct type item? Or is >that device something else? > > Need to build 2 OV modules for my electrically dependent, dual > alternator project. Those devices have been out of production for many years. We purchased one-time-lifetime-buys to keep our production needs at B&C/AEC going but developed the 2-transistor synthetic trigger diode version illustrated in the DIY data package for when they finally run out. Suggest you consider that version for your project. I'm aware of no suitable replacements for the MBS4991/4992 component. Bob . . . ________________________________________________________________________________
Date: Apr 11, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lithium backup power
At 08:46 PM 4/9/2010, you wrote: >Bob, >You've probably already heard about this. Any comments? > >The huge advancements in lithium battery technology that have >improved consumer products ranging from cell phones and laptop >computers to electric cars will soon arrive in aircraft. >Mid-Continent Instruments recently certified an emergency power >supply known as the MD835, which is designed to keep electric >attitude indicators and other critical avionics working when the >aircraft systems that power them fail. > >Stan Sutterfield > Sure. Li-Ion has been taking hold in emergency back-up batteries for some years. They're particularly well suited to situations that do not call for humongous discharge (cranking) and charge (dual 600A generators) currents. A couple years ago I evaluated the 7V Li-Ion cartridges from one of the famous hand-tool manufacturers . . . pretty good batteries but still a pain in the arse for doing a graceful system integration. My personal design goals will continue to move forward with the notion that it's better to build a failure-tolerant system than patch on emergency back-up band-aids. The artfully crafted, maintained and operated system will not experience an emergency. Bob . . . ________________________________________________________________________________
Date: Apr 11, 2010
Subject: intermittent transponder mystery solved
From: Bill Boyd <sportav8r(at)gmail.com>
I finally ran to ground my transponder intermittent that has been plaguing me for years! My set-up is a Garmin GTX 320 in a tray that formerly housed a Narco AT-150, using Garmin's plug-and-play adapter to fit between the two. The first time it crapped-out, I sent the transponder back to Garmin: $250 bench fee to be told the box is fine. Worked fine for awhile after that. Then it started becoming intermittent - the interrogation light would flicker normally at the start of a cross-country, and ATC could give me VFR advisory service, but often by the time I got to the destination I was only showing as a primary target on radar. I limped along like this for awhile, but the prospect of having to enter the Orlando mode C veil next week with "known issues" motivated me to try again. I started with what has worked before - removing the transponder and adapter tray, spraying every connection with contact cleaner and reassembling it all. Well, that worked for a few seconds and then it quit again, so I got out the continuity checker and started checking the RF path for opens and shorts. The meter showed an open on the coax center conductor when I wiggled it in the back of thel Narco tray. Put the innards back in, and sure enough, if I held the coax a certain way, I saw interrogation flashes; if I let go, it stopped. Now all I need is for the pax to reach under the panel and hold the coax the whole trip. Not happening. The BNC jack on the transponder itself looked good; the male mating plug on the front side of the adapter looked good - no bent pin. The female jack in the back of the Garmin-to-Narco adapter looked good. There is a small length of RG-184-type teflon coax inside the adapter, but it is totally protected inside the chassis and is under no mechanical strain, and it's new Garmin manufacture, so the problem can't be there so the fault must be in that ancient RG-58 pigtail that came with the Narco tray and was probably soldered in the 1950's. But the continuity checker showed no opens or shorts no matter how I wiggled it on the bench, and its coax shield is well-crimped and fully strain-relieved. Maybe the male pin on the end of that pigtail, the one that's captive in the back of the tray, is worn/undersize. So I added a thin layer of solder to the gold pin and pressed it back into the fitting on the Garmin adapter tray - still showed an intermittent open when I wiggled it! @#$%! At this point, I noticed that as I twisted the jack into the plug, the shell of the Garmin female (the barrel) would move with it. That's not supposed to happen. In fact, the entire guts of the Garmin female fitting is threaded into its mounting flange, and since it is not secured or safetied in any way (and was doubtless under-torqued at assembly), movement of the male coax pigtail on the outside of the tray eventually broke the BNC solder connection inside the Garmin adapter. I re-threaded the outer shell of the Garmin adapter's female connector with red LocTite and re-soldered the mini-coax to it. Problem fixed - hopefully for good! Moral of the story: never assume that a factory avionics assembly is properly done, or that a wire that "can't possibly" move/break hasn't done just that. I only wish that there was some lifetime warranty where the Garmin would comp me for the time and aggravation this has caused. I'm attaching pictures that show the adapter tray, the fitting as it comes apart but isn't supposed to, and how it broke the solder joint internally. The last one shows the guts of the BNC fitting completely unscrewed from its mounting flange and the coax just hanging there. May this never happen to you! :-) If it does, remember to question everything you're assuming. I'm gonna feel bad if the pictures don't upload - never done that on Matronics list before. -Bill B. / "Stormy" RV-6A ________________________________________________________________________________
From: "David LLoyd" <skywagon(at)charter.net>
Subject: Re: intermittent transponder mystery solved
Date: Apr 11, 2010
Bill, If you reach the right service engineer at Garmin, repeat the story, I am sure that they would be happy to compensate you and also return the $250 left on their table. I have had issues with Garmin several times in the past, and when the story was told, they were gracious about working with me. Unless things have changed at Garmin, I would take your service problem back to them. They may have an assembly problem or Q/C problem and would want to know about it...... Shouldn't matter if the unit is out of warranty.... If you don't have luck with your first try at the refund, review their management team via the web and write the key guy a detailed letter.... he will make it happen.... David ------------------------------------------------------------------------- ------- ----- Original Message ----- From: Bill Boyd To: rvsoutheast-list(at)matronics.com ; aeroelectric-list(at)matronics.com Sent: Sunday, April 11, 2010 7:15 PM Subject: AeroElectric-List: intermittent transponder mystery solved I finally ran to ground my transponder intermittent that has been plaguing me for years! My set-up is a Garmin GTX 320 in a tray that formerly housed a Narco AT-150, using Garmin's plug-and-play adapter to fit between the two. The first time it crapped-out, I sent the transponder back to Garmin: $250 bench fee to be told the box is fine. Worked fine for awhile after that. Then it started becoming intermittent - the interrogation light would flicker normally at the start of a cross-country, and ATC could give me VFR advisory service, but often by the time I got to the destination I was only showing as a primary target on radar. I limped along like this for awhile, but the prospect of having to enter the Orlando mode C veil next week with "known issues" motivated me to try again. I started with what has worked before - removing the transponder and adapter tray, spraying every connection with contact cleaner and reassembling it all. Well, that worked for a few seconds and then it quit again, so I got out the continuity checker and started checking the RF path for opens and shorts. The meter showed an open on the coax center conductor when I wiggled it in the back of thel Narco tray. Put the innards back in, and sure enough, if I held the coax a certain way, I saw interrogation flashes; if I let go, it stopped. Now all I need is for the pax to reach under the panel and hold the coax the whole trip. Not happening. The BNC jack on the transponder itself looked good; the male mating plug on the front side of the adapter looked good - no bent pin. The female jack in the back of the Garmin-to-Narco adapter looked good. There is a small length of RG-184-type teflon coax inside the adapter, but it is totally protected inside the chassis and is under no mechanical strain, and it's new Garmin manufacture, so the problem can't be there so the fault must be in that ancient RG-58 pigtail that came with the Narco tray and was probably soldered in the 1950's. But the continuity checker showed no opens or shorts no matter how I wiggled it on the bench, and its coax shield is well-crimped and fully strain-relieved. Maybe the male pin on the end of that pigtail, the one that's captive in the back of the tray, is worn/undersize. So I added a thin layer of solder to the gold pin and pressed it back into the fitting on the Garmin adapter tray - still showed an intermittent open when I wiggled it! @#$%! At this point, I noticed that as I twisted the jack into the plug, the shell of the Garmin female (the barrel) would move with it. That's not supposed to happen. In fact, the entire guts of the Garmin female fitting is threaded into its mounting flange, and since it is not secured or safetied in any way (and was doubtless under-torqued at assembly), movement of the male coax pigtail on the outside of the tray eventually broke the BNC solder connection inside the Garmin adapter. I re-threaded the outer shell of the Garmin adapter's female connector with red LocTite and re-soldered the mini-coax to it. Problem fixed - hopefully for good! Moral of the story: never assume that a factory avionics assembly is properly done, or that a wire that "can't possibly" move/break hasn't done just that. I only wish that there was some lifetime warranty where the Garmin would comp me for the time and aggravation this has caused. I'm attaching pictures that show the adapter tray, the fitting as it comes apart but isn't supposed to, and how it broke the solder joint internally. The last one shows the guts of the BNC fitting completely unscrewed from its mounting flange and the coax just hanging there. May this never happen to you! :-) If it does, remember to question everything you're assuming. I'm gonna feel bad if the pictures don't upload - never done that on Matronics list before. -Bill B. / "Stormy" RV-6A ________________________________________________________________________________
Subject: Re: Delete if you wish, but this is funny!
From: "donjohnston" <don(at)numa.aero>
Date: Apr 12, 2010
This is a "cover" (almost verbatim) of the Retro Encabulator. Maybe because I saw it first, I think the Rockwell product is a better presentation. http://video.google.com/videoplay?docid=5125780462773187994# -Don Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293929#293929 ________________________________________________________________________________
Subject: Re: Fuel Pump - dual switching
From: "leckers" <leckers(at)free.fr>
Date: Apr 12, 2010
Really sorry, but I cannot open either of the .dat files to see the diagram..... Clues? I use Windows 7. Thanks for the suggestions. -------- IanL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293931#293931 ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Re: Fuel Pump - dual switching
Date: Apr 12, 2010
Really sorry, but I cannot open either of the .dat files to see the diagram..... Clues? I use Windows 7. Thanks for the suggestions. -------- IanL Go to (get.adobe.com) and download the reader. This will allow you to open the [Dual switch fuel pump.pdf] file attached. Roger ________________________________________________________________________________
Subject: Re: Fuel Pump - dual switching
From: "leckers" <leckers(at)free.fr>
Date: Apr 12, 2010
Roger - adobe reader will NOT open the file that is in this forum as winmail.dat. There is no attachment file that I can see in pdf format. Any chance you could try direct to me ianleckenby(at)yahoo.co.uk? Thanks. -------- IanL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=293958#293958 ________________________________________________________________________________
From: Valin & Allyson Thorn <thorn(at)starflight.aero>
Subject: Z-12 Twist?
Date: Apr 12, 2010
> Bob, > > After a lot of business travel I=99m getting back to our airplane=99s > electrical system design. As a reminder, we=99re building a Lancair L > egacy =93 a small very weight sensitive airplane (explaining why > we=99re not going with dual alt dual batt). We have the engine (IO-55 > 0N) and it has a big 100A alternator (all electric air conditioning) > and B&C=99s little 20A alternator on a vacuum pump pad. We=99re > planning on your Z-12 power architecture =93 but, first I=99 d like to > explore a variation. > > As you know, in your Z-12 with the SB1B voltage regulator, the > auxiliary alternator does not come online unless the main alternator > is overloaded or off. It would be nice to have the 20A alternator > contribute to the electrical power generation during normal > operation. Could I use two normal B&C voltage regulators (LR3Cs) > with the 20A alternator voltage regulator set at 28V while the > voltage regulator for the 100A alternator is set at 26V so that the > first 20 Amps of load are handled by the little Alt and the big Alt > gets the rest of the load? Would there be any instabilities between > the two voltage regulators? > > I like that in the worst load conditions =93 like taxiing out on a hot > day with the electric A/C on =93 that the big Alt would be 20A lower > and cooler, maybe extending it's life. > > What do you think? > > Thanks, > > Valin Thorn > > Lancair Legacy Project > > ________________________________________________________________________________
Subject: Re: Z-12 Twist?
From: "edleg" <ed_legault(at)yahoo.com>
Date: Apr 13, 2010
Your kidding,... right? A "very small, weight sensitive" airplane with a 550 engine, air conditioning, all electric.... jeeshh [Rolling Eyes] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294070#294070 ________________________________________________________________________________
Date: Apr 13, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-12 Twist?
At 03:39 PM 4/12/2010, you wrote: Bob, After a lot of business travel Im getting back to our airplanes electrical system design. As a reminder, were building a Lancair Legacy a small very weight sensitive airplane (explaining why were not going with dual alt dual batt). We have the engine (IO-550N) and it has a big 100A alternator (all electric air conditioning) and B&Cs little 20A alternator on a vacuum pump pad. Were planning on your Z-12 power architecture but, first Id like to explore a variation. As you know, in your Z-12 with the SB1B voltage regulator, the auxiliary alternator does not come online unless the main alternator is overloaded or off. It would be nice to have the 20A alternator contribute to the electrical power generation during normal operation. Could I use two normal B&C voltage regulators (LR3Cs) with the 20A alternator voltage regulator set at 28V while the voltage regulator for the 100A alternator is set at 26V so that the first 20 Amps of load are handled by the little Alt and the big Alt gets the rest of the load? Would there be any instabilities between the two voltage regulators? You could use two LR3 as you suggest but the SD-20 driven from the vacuum pump pad is not capable of significant output during taxi operations. This is why it's a "standby" alternator as opposed to an "auxiliary" alternator. It's capable of rated performance only in flight. Bob . . . ________________________________________________________________________________
Date: Apr 13, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: intermittent transponder mystery solved
>I'm attaching pictures that show the adapter tray, the fitting as it >comes apart but isn't supposed to, and how it broke the solder joint >internally. The last one shows the guts of the BNC fitting >completely unscrewed from its mounting flange and the coax just >hanging there. May this never happen to you! :-) If it does, >remember to question everything you're assuming. > >I'm gonna feel bad if the pictures don't upload - never done that >on Matronics list before. Good work! That itty-bitty coax has been problematic when it comes to durability of soldered joints. As you've discovered, the center-conductor is pretty skinny. Bob . . . ________________________________________________________________________________
Subject: Re: Z-12 Twist?
Date: Apr 13, 2010
From: <longg(at)pjm.com>
Wow, The Legacy is already CG sensitive with the big motor, then you install the air-conditioning stuff which moves the CG aft and you've stopped the big guys from sweating so they're no longer losing weight which makes the plane more sensitive to gross weight when you fill up the 32.5 gal fuel tanks. Now, you either need more power or you need to buy a 40 amp alternator to save 4 pounds so you can carry a change of clothes for the weekend. To save more weight I'd install the SD-8 and when #1 goes south, shut down the air-conditioning, turn out all the lights and run home on a 1 amp Dynon. When the 100 amp job goes you'll be sweating bullets anyway so the air-conditioning will simply become camping gear at that point. That said, I really do enjoy the Legacy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of edleg Sent: Tuesday, April 13, 2010 10:43 AM Subject: AeroElectric-List: Re: Z-12 Twist? Your kidding,... right? A "very small, weight sensitive" airplane with a 550 engine, air conditioning, all electric.... jeeshh [Rolling Eyes] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294070#294070 ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: copper foil groundplane
Date: Apr 13, 2010
Hi guys=2C I've just joined this group and have a couple of questions. I have searc hed the archives=2C but finding my particular answers is tough=2C to say th e least. I'm getting very close to installing the Icom A200 comm antenna in my tub e & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage=2C between the main gear legs=2C with the 23" steel rod mast poin ting down and rearward. Here's my first question=3B is the center solid wire RG58 antenna lead the one that point down and away? In other words=2C the shielding cable is th e lead that I make the groundplane with=2C right? I also assume they are N OT interchangeable=2C true? I can build a decent dipole antenna using a 1/8" welding rod using Dean S cott's design plans. But=2C the groundplane rod of the dipole would be ins ide the steel frame fuselage=2C which isn't good. I would include the Paws ey stub for the balun. Second question=3B can I build a 1/2" copper tape "X" groundplane and at tach it to the inside of the fabric at the center of the BNC connector. If it's possible to use this style of groundplane with the solid rod antenna =2C can a guy use 6 legs of the copper foil? Any advantage to more than ju st the (4) 23" strips? Thanks for your help! Mike Welch PS. Here is the link to Dean Scott's antenna design I would probably be us ing. http://forums.matronics.com//files/antenna_design_118.pdf _________________________________________________________________ Hotmail is redefining busy with tools for the New Busy. Get more from your inbox. http://www.windowslive.com/campaign/thenewbusy?ocid=PID28326::T:WLMTAGL:O N:WL:en-US:WM_HMP:042010_2 ________________________________________________________________________________
Date: Apr 13, 2010
From: Doug Ilg <doug.ilg(at)verizon.net>
Subject: Re: copper foil groundplane
Mike,=0A=0AHave you looked at Miracle Antenna's Air Whip?- http://www.mir acleantenna.com/AirWhip.htm- It's a full dipole antenna that's made compl etely of flexible wire.- It's also end-fed, so you don't need access to t he middle of the antenna for connection.- You can put it anywhere in the fuselage that's not shielded by conductive parts.=0A=0AI'm not flying yet, but mine seems to work very well on the ground.- It fits quite well in th e fiberglass nose cone of my Challenger.- Based on a quick look at a pict ure of a Kolb M3X, I'd guess you could do something similar in your airplan e.- It might save you some of the hassle you're dealing with.=0A=0AFYI. =0A=0A--- --- --- --- -Doug=0A-=0ADoug Ilg=0AGrum man Tiger N74818, College Park-Airport (KCGS), Maryland=0AChallenger II L SS LW (N641LG-reserved)-- kit underway at Laurel Suburban (W18)=0A=0A -=0A=0A=0A>=0A>From: Mike Welch <mdnanwelch7(at)hotmail.com>=0A>To: aeroelec tric-list(at)matronics.com=0A>Sent: Tue, April 13, 2010 1:15:25 PM=0A>Subject: AeroElectric-List: copper foil groundplane=0A>=0A>Hi guys,=0A>-=0A>- I 've just joined this group and have a couple of questions.- I have search ed the archives, but finding my particular answers is tough, to say the lea st.=0A>-=0A>- I'm getting very close to installing the Icom A200 comm a ntenna in my tube & fabric airplane (Kolb MkIII).- I think I've chosen to go underneath the fuselage, between the main gear legs, with the 23" steel rod mast pointing down and rearward.--=0A>-=0A> ________________________________________________________________________________
Date: Apr 13, 2010
Subject: Re: intermittent transponder mystery solved
From: Bill Boyd <sportav8r(at)gmail.com>
Actually, Bob, under 10x loupe examination of the coax and the center terminal of the fitting, there was no visual indication that there had been an actual joint there to fracture - just solder on each, and no impression of the conductor in the little puddle on the coax fitting. But you can bet there is, now! There was no need to re-trim the coax to prepare it for re-soldering - all the wire was still there. -Bill On Tue, Apr 13, 2010 at 11:39 AM, Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > nuckolls.bob(at)aeroelectric.com> > > > I'm attaching pictures that show the adapter tray, the fitting as it comes >> apart but isn't supposed to, and how it broke the solder joint internally. >> The last one shows the guts of the BNC fitting completely unscrewed from >> its mounting flange and the coax just hanging there. May this never happen >> to you! :-) If it does, remember to question everything you're assuming. >> >> I'm gonna feel bad if the pictures don't upload - never done that on >> Matronics list before. >> > > Good work! That itty-bitty coax has been problematic > when it comes to durability of soldered joints. > As you've discovered, the center-conductor is > pretty skinny. > > Bob . . . > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: copper foil groundplane
Date: Apr 13, 2010
Doug=2C No=2C I hadn't heard of this one. It sounds like this could be the perfe ct setup. Do you know how the wire is "oriented"? Can you just make a cir cular loop=2C or ???? I do like the idea of this antenna=2C but since I'm between jobs right no w=2C funds are very scarce. Plus=2C I really wanted to make the antenna fo r my plane=2C just for the experience. Does anyone know of a DIY plan for this type of dipole end-fed com antenn a? What is in that little black box? (hopefully not some of that "special smoke" that leaks out when you touch two wrong wires together!!) If anyone knows of a way to make one these single wire dipole end-fed ant ennas=2C I'd sure appreciate a drawing or two. Thanks again=2C Doug=2C for the tip!! Mike Welch Mike=2C Have you looked at Miracle Antenna's Air Whip? http://www.miracleantenna.c om/AirWhip.htm It's a full dipole antenna that's made completely of flexib le wire. It's also end-fed=2C so you don't need access to the middle of th e antenna for connection. You can put it anywhere in the fuselage that's n ot shielded by conductive parts. I'm not flying yet=2C but mine seems to work very well on the ground. It f its quite well in the fiberglass nose cone of my Challenger. Based on a qu ick look at a picture of a Kolb M3X=2C I'd guess you could do something sim ilar in your airplane. It might save you some of the hassle you're dealing with. FYI. -Doug Doug Ilg Grumman Tiger N74818=2C College Park Airport (KCGS)=2C Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W 18) From: Mike Welch <mdnanwelch7(at)hotmail.com> Sent: Tue=2C April 13=2C 2010 1:15:25 PM Subject: AeroElectric-List: copper foil groundplane Hi guys=2C I've just joined this group and have a couple of questions. I have searc hed the archives=2C but finding my particular answers is tough=2C to say th e least. I'm getting very close to installing the Icom A200 comm antenna in my tub e & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage=2C between the main gear legs=2C with the 23" steel rod mast poin ting down and rearward. _________________________________________________________________ Hotmail is redefining busy with tools for the New Busy. Get more from your inbox. http://www.windowslive.com/campaign/thenewbusy?ocid=PID28326::T:WLMTAGL:O N:WL:en-US:WM_HMP:042010_2 ________________________________________________________________________________
Date: Apr 13, 2010
From: Doug Ilg <doug.ilg(at)verizon.net>
Subject: schematic for a Challenger II
Folks, Attached is my schematic diagram for the power distribution in my Challenger II as a 300 dpi .jpg. I tried to send a .sch file from ExpressSCH, but the list software refused it. Anyway, I started with Z-17, but had to change a few things to accommodate the fuel injection system. This is for a Hirth 3203. A few notes: * Pay no attention to wire sizes. I have not really done that analysis. As a general rule, though, I plan to use 20 AWG for most things, with 4 AWG welding cable for the fat wires. * The Hirth lighting coil is good for about 250W, which is about 21A @ 12V. * The switch logic for the small (1.7Ah) backup battery is pretty much as suggested by MGL (the EFIS' manufacturer). I combined it with the power for the radio and EFIS, to save space. I plan to wire it so down is off, middle is backup power and up is ship's power. In the up position, the EFIS will charge the battery. The middle position is really only to check that the battery is working. * The transponder has a built-in power switch, so it was not ganged with the others. * The EFIS contains low-voltage warning alert. * The main battery will be an Odyssey PC625, 16Ah. * I'll add a filter cap on the VR output, if it becomes necessary. I think that covers it. Now, I'll sit back and watch the fireworks! Thanks for checking it out. -Doug Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: Z-12 Twist?
Date: Apr 13, 2010
Ed, Yea, the Lancair Legacy is certainly not a Piper Cub. The weight sensitivity I'm talking about is because the Legacy was designed for a 1500 lb empty weight -- but most people's airplanes come in around 1650 lbs and some even approach 1800 lbs. Also, I live in hot, humid, Houston so have added 40 lbs for an air conditioner. I have made the A/C unit easily removable, though, for winters or when payload is more important than comfort. I'm looking to make up the weight in other areas. Adding a second battery of around 8 AHr adds about 15 lbs more. I took about 17 lbs out with an MT propeller vs. the Hartzell. Valin Your kidding,... right? A "very small, weight sensitive" airplane with a 550 engine, air conditioning, all electric.... jeeshh [Rolling Eyes] ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Z-12 Twist?
Date: Apr 13, 2010
Okay, so I shouldn't have to worry about an instability with the two controllers as long as there's enough difference in their voltage set points. Good point that the SD-20 only makes rated power at cruise rpms. Does anyone know of an "auxiliary alternator" candidate that will fit on an IO-550's vacuum pump pad that has a 1.5 turn ratio to the crankshaft? Thanks, Valin You could use two LR3 as you suggest but the SD-20 driven from the vacuum pump pad is not capable of significant output during taxi operations. This is why it's a "standby" alternator as opposed to an "auxiliary" alternator. It's capable of rated performance only in flight. Bob . . . ________________________________________________________________________________
Date: Apr 13, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: copper foil groundplane
At 01:15 PM 4/13/2010, you wrote: Mike, Have you looked at Miracle Antenna's Air Whip? http://www.miracleantenna.com/AirWhip.htm It's a full dipole antenna that's made completely of flexible wire. It's also end-fed, so you don't need access to the middle of the antenna for connection. You can put it anywhere in the fuselage that's not shielded by conductive parts. I'm not flying yet, but mine seems to work very well on the ground. It fits quite well in the fiberglass nose cone of my Challenger. Based on a quick look at a picture of a Kolb M3X, I'd guess you could do something similar in your airplane. It might save you some of the hassle you're dealing with. The end-fed half-wave antenna has been around for a long time and is a popular topic of discussion and debate in the amateur radio antenna forums. There's a particularly lucid study of these beasties to be found at: http://www.aa5tb.com/efha.html Of course, this article is dealing with the lower HF frequencies of interest to amateurs but the physics scales nicely into the higher VHF range. My sense is that while they can be "tuned" to accommodate effects of installation, they're not your grandpa's plug-n-play buggy whip. It's unlikely that an end-fed half-wave stuck inside the fuselage of a composite aircraft will be optimized out of the box for that particular installation. Having said that, we also know that antenna efficiency in airplanes can be all over the map and still provide satisfactory performance. I have no doubt that the antenna offered has many "satisfied" users. If the builder is not DIY shy, a few dollars in materials can be crafted into an quarter-wave over ground-plane antenna that will certainly perform as well with more predictable results for SWR. Getting to the center of a half-wave dipole isn't hard if you put the center half way up on the side of the fuselage and wrap around the inside surface. Distorting from a straight antenna will have the effect of electrically lengthening the antenna so trimming after installation with some form of SWR instrument would be useful . . . but probably wouldn't produce observable differences in performance I've just joined this group and have a couple of questions. I have searched the archives, but finding my particular answers is tough, to say the least. I'm getting very close to installing the Icom A200 comm antenna in my tube & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage, between the main gear legs, with the 23" steel rod mast pointing down and rearward. That will probably work as well as anything else. You can ground the feedline shield to the steel-tube structure. Bob . . . ________________________________________________________________________________
Date: Apr 13, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Z-12 Twist?
At 08:13 PM 4/13/2010, you wrote: >Okay, so I shouldnt have to worry about an >instability with the two controllers as long as >theres enough difference in their voltage set >points Good point that the SD-20 only makes rated power at cruise rpms. > >Does anyone know of an auxiliary alternator >candidate that will fit on an IO-550s vacuum >pump pad that has a 1.5 turn ratio to the crankshaft? The problem is drive speed. Most alternators with automotive pedigrees have a 4000 rpm for full output with maximum efficiency at about 6000 rpm. George Braly has another AND2000 pad driven alternator and claims 30A max output . . . but that too will be at cruise RPM . . . and I think he gets there by over-exciting the field by several volts. Bob . . . ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: RE: copper foil groundplane
Date: Apr 14, 2010
Hi Bob=2C Thanks for the detailed and informative response. Yes=2C I am very much a DIY person. I don't really have the $100 for the Miracle antenna (end-fed halfwave dipo le)=2C so I guess I'll have to stick with a homemade one. So far=2C I'm still leaning toward the belly mount dipole=2C and making a spoke style grid of copper foil=2C where the steel rod mast mounts in the center of the grid. I'll sure to get a good ground of the groundplane to t he tube frame. Does more than four legs of a cu foil groundplane make it better? Or=2C is that just a waste of copper tape? I'm curious. After I get this antenna constructed=2C mounted and finishe d=2C how does one check it's adjustment with a SWR meter. I mean=2C there aren't many things you could do to the mast=2C except cut off a little. Bu t=2C what if you cut off too much? Could you possibly explain the actual nuts and bolts of using an SWR mete r=2C and how it can allow a guy to improve his antenna's performance? One more thing.... I am also building a GlaStar=2C and bought the factor y copper foil dipole antenna. I noticed it has triax cable=2C rather than regular RG58. I assume this is because the extra layer of the triax acts a s a balun. I meant to check out how the triax connects at the junction of the two copper strips=2C but forgot=2C and mounted it in the tail and close d it up. For fiberglass airplanes that might use this type of "triax cable copper foil dipole"=2C how and where is the triax soldered=2C if it's soldered at all? Thanks a lot!! Mike Welch The end-fed half-wave antenna has been around for a long time and is a popular topic of discussion and debate in the amateur radio antenna forums. There's a particularly lucid study of these beasties to be found at: http://www.aa5tb.com/efha.html Of course=2C this article is dealing with the lower HF frequencies of interest to amateurs but the physics scales nicely into the higher VHF range. My sense is that while they can be "tuned" to accommodate effects of installation=2C they're not your grandpa's plug-n-play buggy whip. It's unlikely that an end-fed half-wave stuck inside the fuselage of a composite aircraft will be optimized out of the box for that particular installation. Having said that=2C we also know that antenna efficiency in airplanes can be all over the map and still provide satisfactory performance. I have no doubt that the antenna offered has many "satisfied" users. If the builder is not DIY shy=2C a few dollars in materials can be crafted into an quarter-wave over ground-plane antenna that will certainly perform as well with more predictable results for SWR. Getting to the center of a half-wave dipole isn't hard if you put the center half way up on the side of the fuselage and wrap around the inside surface. Distorting from a straight antenna will have the effect of electrically lengthening the antenna so trimming after installation with some form of SWR instrument would be useful . . . but probably wouldn't produce observable differences in performance I've just joined this group and have a couple of questions. I have searched the archives=2C but finding my particular answers is tough=2C to say the least. I'm getting very close to installing the Icom A200 comm antenna in my tube & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage=2C between the main gear legs=2C with the 23" steel rod mast pointing down and rearward. That will probably work as well as anything else. You can ground the feedline shield to the steel-tube structure. Bob . . . _________________________________________________________________ The New Busy think 9 to 5 is a cute idea. Combine multiple calendars with H otmail. http://www.windowslive.com/campaign/thenewbusy?tile=multicalendar&ocid= PID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_5 ________________________________________________________________________________
Subject: Re: schematic for a Challenger II
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 14, 2010
Doug, The way to let others open a file is to save it on a file sharing website and then provide a link to it on Matronics. I use WindowsLive. Even though it is designed for photo sharing, you are allowed to share files with various extensions. 4AWG seems big for a small engine unless the battery is a long way from the starter. Placing diodes in parallel across the relays and contactors (with arrows pointing towards positive) will protect the controlling switches from arcs and sparks. Switching the grounded side of the master contactor instead of the hot side will minimize the number of hot wires running to the instrument panel. An avionics switch is not recommended because if it fails, everything connected to it stops working. In your case, there are only two items. If each has its own on-off switch, then an avionics switch is not needed. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294172#294172 ________________________________________________________________________________
From: RGent1224(at)aol.com
Date: Apr 14, 2010
Subject: Re: RE: copper foil groundplane
Check this out _http://rst-engr.com/rst/catalog/airplane_antenna.html_ (http://rst-engr.com/rst/catalog/airplane_antenna.html) Dick In a message dated 4/14/2010 8:16:26 A.M. Central Daylight Time, mdnanwelch7(at)hotmail.com writes: Hi Bob, Thanks for the detailed and informative response. Yes, I am very much a DIY person. I don't really have the $100 for the Miracle antenna (end-fed halfwave dipole), so I guess I'll have to stick with a homemade one. So far, I'm still leaning toward the belly mount dipole, and making a spoke style grid of copper foil, where the steel rod mast mounts in the center of the grid. I'll sure to get a good ground of the groundplane to the tube frame. Does more than four legs of a cu foil groundplane make it better? Or, is that just a waste of copper tape? I'm curious. After I get this antenna constructed, mounted and finished, how does one check it's adjustment with a SWR meter. I mean, there aren't many things you could do to the mast, except cut off a little. But, what if you cut off too much? Could you possibly explain the actual nuts and bolts of using an SWR meter, and how it can allow a guy to improve his antenna's performance? One more thing.... I am also building a GlaStar, and bought the factory copper foil dipole antenna. I noticed it has triax cable, rather than regular RG58. I assume this is because the extra layer of the triax acts as a balun. I meant to check out how the triax connects at the junction of the two copper strips, but forgot, and mounted it in the tail and closed it up. For fiberglass airplanes that might use this type of "triax cable copper foil dipole", how and where is the triax soldered, if it's soldered at all? Thanks a lot!! Mike Welch The end-fed half-wave antenna has been around for a long time and is a popular topic of discussion and debate in the amateur radio antenna forums. There's a particularly lucid study of these beasties to be found at: _http://www.aa5tb.com/efha.html _ (http://www.aa5tb.com/efha.html) Of course, this article is dealing with the lower HF frequencies of interest to amateurs but the physics scales nicely into the higher VHF range. My sense is that while they can be "tuned" to accommodate effects of installation, they're not your grandpa's plug-n-play buggy whip. It's unlikely that an end-fed half-wave stuck inside the fuselage of a composite aircraft will be optimized out of the box for that particular installation. Having said that, we also know that antenna efficiency in airplanes can be all over the map and still provide satisfactory performance. I have no doubt that the antenna offered has many "satisfied" users. If the builder is not DIY shy, a few dollars in materials can be crafted into an quarter-wave over ground-plane antenna that will certainly perform as well with more predictable results for SWR. Getting to the center of a half-wave dipole isn't hard if you put the center half way up on the side of the fuselage and wrap around the inside surface. Distorting from a straight antenna will have the effect of electrically lengthening the antenna so trimming after installation with some form of SWR instrument would be useful . . . but probably wouldn't produce observable differences in performance I've just joined this group and have a couple of questions. I have searched the archives, but finding my particular answers is tough, to say the least. I'm getting very close to installing the Icom A200 comm antenna in my tube & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage, between the main gear legs, with the 23" steel rod mast pointing down and rearward. That will probably work as well as anything else. You can ground the feedline shield to the steel-tube structure. Bob . . . -List">http://www.matronics.com/Navigator?AeroElectric-List ronics.com ww.matronics.com/contribution ____________________________________ The New Busy think 9 to 5 is a cute idea. Combine multiple calendars with Hotmail. _Get busy._ (http://www.windowslive.com/campaign/thenewbusy?tile=multicalendar&ocid=PID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_5) (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution) ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: RE: copper foil groundplane
Date: Apr 14, 2010
Dick=2C I'm very familiar with Bob Weir's stuff=2C and in fact=2C I built one of these copper foil antennas a few years ago. I haven't installed it yet. I f I can find it=2C I think I'm going to go ahead and use it. I built the mast out of fiberglass=2C with the copper foil sandwiched ins ide it. The mast is then soldered to a BNC connector=2C and faired in with more fiberglass. Finally=2C I sanded everything nice and smooth=2C and pa inted it grey. Thanks for the reference=2C tho. Mike Welch From: RGent1224(at)aol.com Date: Wed=2C 14 Apr 2010 10:19:48 -0400 Subject: Re: AeroElectric-List: RE: copper foil groundplane Check this out http://rst-engr.com/rst/catalog/airplane_antenna.html Dick In a message dated 4/14/2010 8:16:26 A.M. Central Daylight Time=2C mdnanwel ch7(at)hotmail.com writes: Hi Bob=2C Thanks for the detailed and informative response. Yes=2C I am very much a DIY person. I don't really have the $100 for the Miracle antenna (end-fed halfwave dipo le)=2C so I guess I'll have to stick with a homemade one. So far=2C I'm still leaning toward the belly mount dipole=2C and making a spoke style grid of copper foil=2C where the steel rod mast mounts in the center of the grid. I'll sure to get a good ground of the groundplane to t he tube frame. Does more than four legs of a cu foil groundplane make it better? Or=2C is that just a waste of copper tape? I'm curious. After I get this antenna constructed=2C mounted and finishe d=2C how does one check it's adjustment with a SWR meter. I mean=2C there aren't many things you could do to the mast=2C except cut off a little. Bu t=2C what if you cut off too much? Could you possibly explain the actual nuts and bolts of using an SWR mete r=2C and how it can allow a guy to improve his antenna's performance? One more thing.... I am also building a GlaStar=2C and bought the factor y copper foil dipole antenna. I noticed it has triax cable=2C rather than regular RG58. I assume this is because the extra layer of the triax acts a s a balun. I meant to check out how the triax connects at the junction of the two copper strips=2C but forgot=2C and mounted it in the tail and close d it up. For fiberglass airplanes that might use this type of "triax cable copper foil dipole"=2C how and where is the triax soldered=2C if it's soldered at all? Thanks a lot!! Mike Welch The end-fed half-wave antenna has been around for a long time and is a popular topic of discussion and debate in the amateur radio antenna forums. There's a particularly lucid study of these beasties to be found at: http://www.aa5tb.com/efha.html Of course=2C this article is dealing with the lower HF frequencies of interest to amateurs but the physics scales nicely into the higher VHF range. My sense is that while they can be "tuned" to accommodate effects of installation=2C they're not your grandpa's plug-n-play buggy whip. It's unlikely that an end-fed half-wave stuck inside the fuselage of a composite aircraft will be optimized out of the box for that particular installation. Having said that=2C we also know that antenna efficiency in airplanes can be all over the map and still provide satisfactory performance. I have no doubt that the antenna offered has many "satisfied" users. If the builder is not DIY shy=2C a few dollars in materials can be crafted into an quarter-wave over ground-plane antenna that will certainly perform as well with more predictable results for SWR. Getting to the center of a half-wave dipole isn't hard if you put the center half way up on the side of the fuselage and wrap around the inside surface. Distorting from a straight antenna will have the effect of electrically lengthening the antenna so trimming after installation with some form of SWR instrument would be useful . . . but probably wouldn't produce observable differences in performance I've just joined this group and have a couple of questions. I have searched the archives=2C but finding my particular answers is tough=2C to say the least. I'm getting very close to installing the Icom A200 comm antenna in my tube & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage=2C between the main gear legs=2C with the 23" steel rod mast pointing down and rearward. That will probably work as well as anything else. You can ground the feedline shield to the steel-tube structure. Bob . . . -List">http://www.matronics.com/Navigator?AeroElectric-List ronics.com ww.matronics.com/contribution The New Busy think 9 to 5 is a cute idea. Combine multiple calendars with H otmail. Get busy. List href="http://www.matronics.com/Navigator?AeroElectric-List">http://w ww.matronics.com/Navigator?AeroElectric-List ms.matronics.com/">http://forums.matronics.com tp://www.matronics.com/contribution">http://www.matronics.com/contribution _________________________________________________________________ The New Busy think 9 to 5 is a cute idea. Combine multiple calendars with H otmail. http://www.windowslive.com/campaign/thenewbusy?tile=multicalendar&ocid= PID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_5 ________________________________________________________________________________
Date: Apr 14, 2010
From: Doug Ilg <doug.ilg(at)verizon.net>
Subject: Re: schematic for a Challenger II
Joe, Oops. I guess attaching the file was a faux pas. Sorry. Would you say that 6AWG is good enough for the fat wires, then? Another oops. Ihave those diodesacross the coils on my diagram. Sent the wrong one. Good point on switching the ground side. Will do. For the avionics switch, both of the switched units(EFIS and radio) require external switches. Wish they didn't. I'll consider separating them if I can find enough room on the relatively small panel. (The switches I'd like to use are rather large.) Doug Ilg Grumman Tiger N74818, College ParkAirport (KCGS), Maryland Challenger II LSS LW (N641LGreserved)- kit underway at Laurel Suburban (W18) ________________________________________________________________________________
Date: Apr 14, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RE: copper foil groundplane
At 08:12 AM 4/14/2010, you wrote: Hi Bob, Thanks for the detailed and informative response. Yes, I am very much a DIY person. I don't really have the $100 for the Miracle antenna (end-fed halfwave dipole), so I guess I'll have to stick with a homemade one. I've had an antenna building article on my to-do list for years. Unfortunately that list is long and the antenna project is pretty far down. Suggest you start with a manufactured "mount" like . . . . http://tinyurl.com/y3a4lpf This is an example of MANY similar products which you can find at about any truck-stop on a major highway. You can install the mating PL-259 coax connector on your coax -OR- install a SO Male to BNC female adapter to mate with your own installed BNC cable male -OR- consider this pre-mfg assembly from Radio Shack . . . http://tinyurl.com/y7dzxpf It has a PL-259 on one end that will mate with your "truckers antenna mount". You can cut the connector off the other end and install a cable male to mate with your transceiver. So far, I'm still leaning toward the belly mount dipole, "dipole" or "vertical 1/4-wave"? and making a spoke style grid of copper foil, where the steel rod mast mounts in the center of the grid. I'll sure to get a good ground of the groundplane to the tube frame. Does more than four legs of a cu foil groundplane make it better? Or, is that just a waste of copper tape? Tests have shown that there's a diminishing return on investment for adding radials to the ground plane. To make a significant improvement one needs to double the radials. The step from 4 is up to 8 . . . you can see where that's taking us. You'll need some sort of structural bracket that grips a tube and supplies a suitable flat against the inside surface of the fabric for attaching the antenna. This bracket also be suitable for grounding the coax shield to the airframe. Getting robust connection to a ground plane attached inside a fabric 'skin' is problematic. The ship's existing metallic structure is a reasonable substitute for the classic "spider legs" ground plane. I'm curious. After I get this antenna constructed, mounted and finished, how does one check it's adjustment with a SWR meter. I mean, there aren't many things you could do to the mast, except cut off a little. Correct. If you were going to "go for the gold", you'd make it extra long by about an inch and then trim to length for best SWR at the selected center frequency. The theroetical 1/4-wave centered in the VHF comm band (129.5 Mhz) is 23.34 inches. If you cut it to 22.34 inches the antenna is calculated to center on 132.14 Mhz. So the "tuning sensitivity" for this antenna is on the order of 2.6 Mhz per inch of length. So trimming say .1" at a time would let you "sneak up on it". Alternatively, you can calculate a new length based on measured center frequency using the 2.6"/MHz sensitivity factor. Now that we've fine tuned the theory, know also that there are other factors that influence the resonant frequency. An important one is a correction for length/diameter ratio. I speak to this effect in figure 13-6 of the 'Connection. If your antenna rod is .125" diam stainless and is about 23" long, then the l/d ratio is about 160. This translates to an electrical "lengthening" of about 3.5% or .81 inches. Gee, this translates to about 2 Mhz shift in center frequency. Further, bending your antenna aft for a rakish appearance (or better ground clearance) has a further lengthening effect. All this calculator key-punching goes to demonstrate that the ideal antenna is trimmed to length after installation using some form of instrumentation. Return on investment? The guy listening to your transmitted signal wouldn't know the difference between the "ideal" and "pretty close" antenna. Further, DIRECTIONAL effects of airframe geometry can have a PROFOUND effect on the very best of antennas. This effect is discussed in the BALUN construction article cited below. Bottom line: 22" for a 1/4-wave stick is close enough for government work. An SWR test at the transceiver end of the feed line is most useful as a gross check of antenna integrity. Check SWR at say 1 Mhz steps from 118.0 to 135.0 and plot the results. The "dip" in the plot shows the center frequency of the antenna. The SWR shouldn't be more than 3.0:1 over the full range of interest. An antenna with a broken connection along the feed line will have very high SWR numbers and probably exhibit no clear "dip" in the plot. But, what if you cut off too much? That IS a problem only if you're pedantic about getting the antenna performance centered on 129.5000000000 Mhz. If you "overshoot" a trimming operation and the durn thing now centers at 131 Mhz, no big deal. Could you possibly explain the actual nuts and bolts of using an SWR meter, and how it can allow a guy to improve his antenna's performance? It's pretty simple. Use your ship's transmitter as a signal source and plot measured SWR against transmit frequency. When you're all done, the SWR will be LOWEST at the design center. SWR should not be more than 3:1 at the edges of the band. One more thing.... I am also building a GlaStar, and bought the factory copper foil dipole antenna. I noticed it has triax cable, rather than regular RG58. I assume this is because the extra layer of the triax acts as a balun. I meant to check out how the triax connects at the junction of the two copper strips, but forgot, and mounted it in the tail and closed it up. For fiberglass airplanes that might use this type of "triax cable copper foil dipole", how and where is the triax soldered, if it's soldered at all? I've heard of this design but never had the opportunity to run it through the lab. It's better than NO balun but again, ROI is problematic. The outer shield could be used two ways: Soldered to the inner shield 1/4-wave from the antenna end only. This makes it a "bazooka" decoupling sleeve. http://tinyurl.com/y6xgese Alternatively, it can solder to the inner shield 1/4-wave away from the antenna as above. The other end of outer shield solders to the center conductor at the antenna end. This makes it a piece of transmission line. This type of balun is easily synthesized without the use of triaxial coax as shown here: http://tinyurl.com/yytxwd3 I wouldn't discourage anyone from going for the best- we-know-how-to-do in selection/fabrication, installation and testing of antennas on the airplane. At the same time, know that "missing the mark" by some small amount is probably not a reason for ripping it out and starting over. Bob . . . ________________________________________________________________________________
Subject: Re: copper foil groundplane
Date: Apr 14, 2010
From: n81jg(at)aol.com
Check out Slim Jim and J-pole antennas on Google. They are end fed dipole s. John Greaves VariEze N81JG Redding, CA -----Original Message----- From: Mike Welch <mdnanwelch7(at)hotmail.com> Sent: Tue, Apr 13, 2010 2:45 pm Subject: RE: AeroElectric-List: copper foil groundplane Doug, No, I hadn't heard of this one. It sounds like this could be the perfec t setup. Do you know how the wire is "oriented"? Can you just make a cir cular loop, or ???? I do like the idea of this antenna, but since I'm between jobs right now , funds are very scarce. Plus, I really wanted to make the antenna for my plane, just for the experience. Does anyone know of a DIY plan for this type of dipole end-fed com anten na? What is in that little black box? (hopefully not some of that "specia l smoke" that leaks out when you touch two wrong wires together!!) If anyone knows of a way to make one these single wire dipole end-fed an tennas, I'd sure appreciate a drawing or two. Thanks again, Doug, for the tip!! Mike Welch Mike, Have you looked at Miracle Antenna's Air Whip? http://www.miracleantenna. com/AirWhip.htm It's a full dipole antenna that's made completely of flex ible wire. It's also end-fed, so you don't need access to the middle of the antenna for connection. You can put it anywhere in the fuselage that 's not shielded by conductive parts. I'm not flying yet, but mine seems to work very well on the ground. It fi ts quite well in the fiberglass nose cone of my Challenger. Based on a qu ick look at a picture of a Kolb M3X, I'd guess you could do something simi lar in your airplane. It might save you some of the hassle you're dealing with. FYI. -Doug Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) From: Mike Welch <mdnanwelch7(at)hotmail.com> Sent: Tue, April 13, 2010 1:15:25 PM Subject: AeroElectric-List: copper foil groundplane Hi guys, I've just joined this group and have a couple of questions. I have sear ched the archives, but finding my particular answers is tough, to say the least. I'm getting very close to installing the Icom A200 comm antenna in my tu be & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage, between the main gear legs, with the 23" steel rod mast poi nting down and rearward. > Hotmail is redefining busy with tools for the New Busy. Get more from your inbox. See how. ======================== =========== ======================== =========== ======================== =========== ======================== =========== ________________________________________________________________________________
Subject: copper foil groundplane
Date: Apr 14, 2010
From: <longg(at)pjm.com>
Found this. Just put in the freq and it tells you how long to make it. Does that mean the length we're shooting for is the middle of the band? http://www.m0ukd.com/Calculators/Slim_Jim/index.php Glenn -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of n81jg(at)aol.com Sent: Wednesday, April 14, 2010 1:50 PM Subject: Re: AeroElectric-List: copper foil groundplane Check out Slim Jim and J-pole antennas on Google. They are end fed dipoles. John Greaves VariEze N81JG Redding, CA -----Original Message----- From: Mike Welch <mdnanwelch7(at)hotmail.com> Sent: Tue, Apr 13, 2010 2:45 pm Subject: RE: AeroElectric-List: copper foil groundplane Doug, No, I hadn't heard of this one. It sounds like this could be the perfect setup. Do you know how the wire is "oriented"? Can you just make a circular loop, or ???? I do like the idea of this antenna, but since I'm between jobs right now, funds are very scarce. Plus, I really wanted to make the antenna for my plane, just for the experience. Does anyone know of a DIY plan for this type of dipole end-fed com antenna? What is in that little black box? (hopefully not some of that "special smoke" that leaks out when you touch two wrong wires together!!) If anyone knows of a way to make one these single wire dipole end-fed antennas, I'd sure appreciate a drawing or two. Thanks again, Doug, for the tip!! Mike Welch Mike, Have you looked at Miracle Antenna's Air Whip? http://www.miracleantenna.com/AirWhip.htm It's a full dipole antenna that's made completely of flexible wire. It's also end-fed, so you don't need access to the middle of the antenna for connection. You can put it anywhere in the fuselage that's not shielded by conductive parts. I'm not flying yet, but mine seems to work very well on the ground. It fits quite well in the fiberglass nose cone of my Challenger. Based on a quick look at a picture of a Kolb M3X, I'd guess you could do something similar in your airplane. It might save you some of the hassle you're dealing with. FYI. -Doug Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) From: Mike Welch <mdnanwelch7(at)hotmail.com> Sent: Tue, April 13, 2010 1:15:25 PM Subject: AeroElectric-List: copper foil groundplane Hi guys, I've just joined this group and have a couple of questions. I have searched the archives, but finding my particular answers is tough, to say the least. I'm getting very close to installing the Icom A200 comm antenna in my tube & fabric airplane (Kolb MkIII). I think I've chosen to go underneath the fuselage, between the main gear legs, with the 23" steel rod mast pointing down and rearward. > Hotmail is redefining busy with tools for the New Busy. Get more from your inbox. See how. =================================== =================================== =================================== =================================== ________________________________________________________________________________
Subject: Re: copper foil groundplane
From: "checkn6" <checkn6(at)yahoo.com>
Date: Apr 14, 2010
Inside the magic box Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294242#294242 Attachments: http://forums.matronics.com//files/themiracleinside_131.jpg ________________________________________________________________________________
Date: Apr 14, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: "miracle antenna"
At 04:32 PM 4/14/2010, you wrote: > >Inside the magic box > >Attachments: > >http://forums.matronics.com//files/themiracleinside_131.jpg Hmmmm. . . . not especially impressive. I think I'll write the folks an see if they'll send me an evaluation sample. Bob . . . ________________________________________________________________________________
Date: Apr 14, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Internal comm antennas for composites
Check these data points . . . http://davemorris.com/MorrisComLoop.cfm http://www.aeroelectric.com/articles/Antennas/Popular_Antenna_Lore.pdf http://www.aeroelectric.com/articles/ant_anal.pdf http://www.aeroelectric.com/Pictures/Antenna/Figure_13-8.pdf Bob . . . ________________________________________________________________________________
Subject: Re: schematic for a Challenger II
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 14, 2010
> I guess attaching the file was a faux pas. There is nothing wrong with the way that you did it. I was only trying to explain how to share a drawing with the extension of sch. > Would you say that 6AWG is good enough for the fat wires, then? I do not know. It all depends on the current draw of the starter and length of wire. My Rotax 912 comes with 8awg for the starter. What have others used on your type of plane and engine? You could try smaller wire and if the engine cranks too slowly, then replace the wire with a larger size. I assume that your plane will be used for low and slow fun flying. As long as failure of the avionics switch does not disable critical equipment, then having one switch for two devices is OK. Separate switches are ideal but one switch will work. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294267#294267 ________________________________________________________________________________
Date: Apr 14, 2010
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: schematic for a Challenger II
Why is attaching a file a faux pas? Plenty of others do it. Yours was quite small as attachments go... Attaching a 5MB file would be, in my opinion, but an 84K file... Dick Tasker Doug Ilg wrote: > --> AeroElectric-List message posted by: Doug Ilg > > Joe, > > Oops. I guess attaching the file was a faux pas. Sorry. > Would you say that 6AWG is good enough for the fat wires, then? > > Another oops. I have those diodes across the coils on my diagram. Sent the wrong one. > > Good point on switching the ground side. Will do. > > For the avionics switch, both of the switched units (EFIS and radio) require external switches. Wish they didn't. I'll consider separating them if I can find enough room on the relatively small panel. (The switches I'd like to use are rather large.) > > > Doug Ilg > Grumman Tiger N74818, College Park Airport (KCGS), Maryland > Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) > > > -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
From: "Jean Lowenhardt" <aeronca2(at)99main.com>
Subject: noise suppression
Date: Apr 15, 2010
Installation instructions for a 12volt, 8amp wind driven generator specify shielding on the output lead with no other noise suppression requirements. Electrical system schematics for later models of the aircraft, having engine driven generators, specify 0.01 microfarad capacitors on the armature and stator leads. On the wind driven generator, the regulator is housed within the generator unit and the only external wires are the output and ground leads. Should a capacitor be installed on the wind driven generator output lead at the generator terminal for noise suppression in addition to the original shielding requirement? If a capacitor is recommended, it must be weather resistant. Therefore, please advise on part number and source information if a capacitor is recommened. Thanks for any input to my question and request. ________________________________________________________________________________
Date: Apr 15, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: The Miracle Whip series antennas
Robert Victor, President (VA2ERY) Miracle Antenna Montreal, Canada Good morning sir, By way of introduction, I'm an electronics engineer retired from Hawker-Beechcraft after 46 years in the electronics trades with an emphasis on aircraft. I have a hobby business that supports the owner built and maintained aircraft industry. My website is at http://aeroelectric.com I've been moderating electrical/electronics discussion forums for amateur builders on Matronics for over 10 years. Our current membership is about 1800. I also publish a document intended to assist my readers in the crafting of failure-tolerant electrical systems; https://matronics.com/aeroelectric/Catalog/pub/pub.html#P-Book I was asked about VHF Com and VOR antennas suitable for installation inside a composite aircraft. One reader pointed out your offerings for a end-fed, half-wave antenna specific to that task. I've reviewed this and ancillary products on your website and in various postings to the Internet. Without a doubt, the end-fed, half-wave configuration offers an opportunity but it also has some special needs for impedance matching. Have you performed antenna range testing on the VHF aircraft antennas? Have you published any performance data for this device over the frequency range of interest? Have there been any studies of radiation patterns associated with recommended installation methods? I would like to be capable of advising my readers from a position of knowledge and understanding about your products. Anything you can offer to assuage my ignorance would be appreciated. I'd like to add this technology to the discussion on antennas when the book is updated. Finally, would you be willing to consign an exemplar antenna to me for testing in local facilities? I'd be pleased to return it to you along with any data that is developed from the testing efforts. Kindest regards, Bob Nuckolls (K0DYH) AeroElectric Connection P.O. Box 130 Medicine Lodge, KS 67104-0130 Land line: (620) 886-3403 Mobile: (316) 209-7528 ________________________________________________________________________________
Date: Apr 15, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: noise suppression
At 09:31 AM 4/15/2010, you wrote: >Installation instructions for a 12volt, 8amp wind driven generator >specify shielding on the output lead with no other noise suppression >requirements. Shielding of such leads is a pointless effort. Any noise produced by the generator will be CONDUCTED along its power feed wire, not electro-statically coupled to other potential victims. >Electrical system schematics for later models of the aircraft, >having engine driven generators, specify 0.01 microfarad capacitors >on the armature and stator leads. On the wind driven generator, the >regulator is housed within the generator unit and the only external >wires are the output and ground leads. >Should a capacitor be installed on the wind driven generator output >lead at the generator terminal for noise suppression in addition to >the original shielding requirement? If a capacitor is recommended, >it must be weather resistant. Therefore, please advise on part >number and source information if a capacitor is recommened. >Thanks for any input to my question and request. Try it and see. The responsible supplier will conduct noise tests in a lab and supply necessary noise suppression technology as part of the product. If the as-delivered generator didn't come with filters (and they're not called out on installation instructions) then an assumption follows that no filtering is needed. Some rudimentary flight-testing after installation will go to proving/disproving that assumption. Come back to this discussion with your findings if indeed the critter turns out to be noisy. Bob . . . ________________________________________________________________________________
From: "Jean Lowenhardt" <aeronca2(at)99main.com>
Subject: Noise suppression
Date: Apr 15, 2010
Installation instructions for a 12volt, 8amp wind driven generator specify shielding on the output lead with no other noise suppression requirements. Electrical system schematics for later models of the aircraft, having engine driven generators, specify 0.01microfarad capacitors on the armature and stator leads. On the wind driven generator, the regulator is housed within the generator unit and the only external wires are the output and ground leads. Should a capacitor be installed on the wind driven generator output lead at the generator terminal for noise suppression in addition to the original shielding requirement? If a capacitor is recommened, it must be weather resistant. Therfore, please advise on part number and source information if a capacitor is recommened. Thanks for any input to my question and request. Hugh Loewenhardt aeronca2(at)99main.com restoring Fairchild 24C8C, N15076 Stonington, Ct ________________________________________________________________________________
Subject: 1/2 Wave Ring Antenna
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 15, 2010
Has anyone ever experimented with a 1/2 Wave Ring Antenna? It is described here: http://www.slvrc.org/902band/902antennas.htm It could be mounted on a metal turtle deck and covered with non-conductive fabric or fiberglass for streamlining. Its low profile would have less drag than a quarter wave antenna at high speeds. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294317#294317 ________________________________________________________________________________
Date: Apr 15, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: The Miracle Whip series antennas
At 10:41 AM 4/15/2010, you wrote: > > >Robert Victor, President (VA2ERY) >Miracle Antenna >Montreal, Canada > >I would like to be capable of advising my readers >from a position of knowledge and understanding about >your products. Anything you can offer to assuage my >ignorance would be appreciated. I'd like to add >this technology to the discussion on antennas when >the book is updated. I received a pleasant phone call from Mr. Victor. He was unwilling to share any test data . . . backed by the notion that such sharing left his venture open to competition by folks who might exploit his IR&D efforts. This is a real risk for simple, easily fabricated products. He did offer the idea that the Miracle Whip was not an end-fed but center-fed half-wave dipole. He explained that the dipole is formed by exposing 1/4-wave of center conductor of the far end of the feed line. One then moves 1/4-wave toward the transmitter and inserts a high efficiency, common- mode choke. That's what the 7-turns of coax through the torroid core is all about. This inserts a discontinuity in the shield. The effect is that the INSIDE of the coax is a feed-line out to the center and the outside of the coax shield beyond the choke becomes one-half of the dipole. This means that the "wire" we see wrapped through the core in . . . >http://forums.matronics.com//files/themiracleinside_131.jpg is actually an unbroken length of coaxial cable. The magic comes from core selection for high permeability while offering the lowest possible losses at VHF frequencies. No doubt a high quality ferrite material. When I get the RF bench running fully and have the time, I'll fiddle with the concept a bit and see what I can confirm with the test equipment. Bob . . . ________________________________________________________________________________
Date: Apr 15, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: 1/2 Wave Ring Antenna
At 11:02 AM 4/15/2010, you wrote: > >Has anyone ever experimented with a 1/2 Wave Ring Antenna? It is >described here: >http://www.slvrc.org/902band/902antennas.htm >It could be mounted on a metal turtle deck and covered with >non-conductive fabric or fiberglass for streamlining. Its low >profile would have less drag than a quarter wave antenna at high speeds. I'm planning on building a cousin to this antenna for my 2M storm watch transceiver. See: http://www.antennex.com/preview/2mddrr.htm This is the 1/4 wave version. Given that both the 1/4 and 1/2 wave antennas are vertically polarized says that all the magic happens in that short vertical mast that goes to ground. This becomes the same thing as a short vertical with a strong top-hat loading scheme. So whether the "top hat" is 1/4 or 1/2 wave in circumference probably offers little difference in performance. Given the lengthening effect of so severe a "rake angle" on this antenna, the physical length of a 1/4-wave will be shorter than the classic 22" whip. 22" bent around in a circle would give us less than 6" diameter and about 2" tall for VHF Comm frequencies. This cross section, even if well faired, could offer much more drag than the simple whip stuck out in the breeze. However, this form of antenna might perform well inside a composite fuselage. The biggest problem with heavily loaded antennas is loss of band-width. They tend to be sharply tuned at the design frequency with efficiency falling off rapidly either side. The extreme example of this phenomenon is demonstrated by small diameter loop antennas for lower ham frequencies. They have to be fitted with motor driven capacitors to allow remote tuning to the frequency of interest. Circulating currents tend to be very high, voltage across the tuning capacitor is quite high. To keep the losses low at such high currents, the antenna is made from 3" DWV copper! The DDRR antenna needs a high conductivity ground plane that's at least 2x the antenna diameter. So a 6" DDRR might be built on a 12" square piece of copper clad that could become a "shelf" of sorts in the tailcone. Further, that same sheet might also be a good mounting location for the transponder antenna. Food for thought. Bob . . . ________________________________________________________________________________
Date: Apr 15, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Battery maintenance philosophies to meet design goals
>If I'm going to ask an opinion of someone on the list, then I >certainly must provide accurate information - or expect no answer. >I'm using Odessey and happy with it so far. I have no intention of >changing at this time. But, I was interested in the answer to the >proposed question. I am always interested in a less expensive, but >adequate replacements for equipment. >Perhaps changing a battery each year is a waste of money. And I've >been called an old FUDdy before, but it is certainly not out of >fear, uncertainty, or doubt. >I change a battery a year because: > >1. It is recommended by an expert in the field - Electric Bob I did NOT recommend it. I suggested it as an option to be considered and adopted pending YOUR assessment of design goals, ways in which you choose to spend your $time$ and tools you plan to acquire to execute a considered preventative battery maintenance program. >2. My ignorance dictates that I listen to the experts I'd rather you use my offerings more as teacher than as expert. If you don't understand the fundamentals upon which best decisions are made, then you are at risk for falling victim to anyone who wraps themselves in the mantle of "expert" >3. It establishes a reasonable means to avoid failure Let us assume you're going to buy a Hawker-Enersys super battery of some kind and you plan to run it until no longer suitable for flight? What criteria and tools to YOU plan to use to monitor that condition? Whether you swap every year or run it until no longer suited for flight, the means by which you avoid 'failure' lies entirely in your lap, not the suggestions of anyone else on the list. >4. It is not overly expensive If it's not the LEAST expensive, then don't do it. >5. The batteries are used in other equipment and not wasted. Can you quantify "wasted"? Let's say you install a shiny new 18 a.h. battery and your endurance analysis shows that you need 12 a.h. at a 3 hour rate to meet your battery only endurance goals. When it's time to replace that battery, it will still be cranking the engine just fine. When you swap out an el-chesso battery at one year, it too will still be cranking the engine just fine. Both scenarios will remove a battery from your AIRPLANE that may still have some degree of usefulness NOT in an airplane. Which scenario offers the most/least "waste"? >6. The oldest battery at any moment in my RV is 2 years. So is the main battery (which I presume was new last year) going to replace the 2-year old aux battery soon? >7. I don't have to bother with capacity checks I prefer to express it differently. You battery preventative maintenance program is optimized to expend the minimum $time$ to insure compliance with your design goals. >I also change my tires before they fail. Anyone who wants the old >ones just let me know. Boy . . . do I remember those days! There was a Texaco station owner who took pity on me and gave me a call when he had extra-ordinarily meaty take-off tires I could buy. >I change my hoses before they fail. Anybody want the old ones? Naw . . . ran too many of those until they blew . . . >I don't like being stranded in remote locations because I tried to >stretch the life of consumables such as batteries. In this case, the "stretching" thing doesn't have much tension in it. Unless you're installing big lead pigs with the idea that your battery-only endurance requirements can be met with only 25% of as-new capacity, then maybe you would stretch it. Now, Z13/8 does offer an opportunity to take battery capacity completely out of the FMEA study for endurance. Cranking the engine is a pretty good test of a battery to be MINIMALLY functional where a second, engine driven power source replaces the battery as the stand-by power source. >Just call me an old fuddy. Old fuddies are those among us who allow our airplanes to get WAAaaayyyy ahead of us. For many of our brethren in the TC aircraft world, the airplane is probably too far "out in front" . . . and they don't have to be grey- haired to suffer this condition! This assertion is supported by the many dark-n-stormy-night stories we've read and analyzed on the List over the years. I'll respectfully suggest that if folks are participating here just to ask for and run with an answer that appears delivered with some expertise, you may be better off sticking with a C-172 style electrical system. The value to be gathered here is not the advise of experts or a mass of anecdotal experience. It's my fondest wish that folks flying systems crafted from ideas offered here UNDERSTAND what's going on and are in command and control of their electro-whizzy destiny. >Ira, thanks for researching the correct info on the battery and >providing your opinion. I appreciate it. >It appears from your comment that you prefer Panasonic >batteries. Which model do you use? Why do you believe that battery >is better than an Odessey? Panasonic makes no product on a par with Hawker- Enersys. My studies of aircraft battery products have convinced me and my colleagues that H-E products are the cream of the battery crop. In no way should that statement be interpreted to mean that Panasonic products do not offer good value. Only the builder/operator of an OBAM aircraft can make the determination of value based on their own cost-of-ownership studies. > Does it have more AH capacity? Does it have faston tabs or screw > on terminals? There's a collection of battery manufacturer's data including Panasonic and H-E on my website at: http://aeroelectric.com/Mfgr_Data.html >Your suggestion of replacing a battery every two years seems like a >reasonable thing to do - especially if one charges the batteries to >capacity periodically. How do we quantify "reasonable" . . . how many watt seconds of energy are expected to be contained in an 18 ah battery after 2 years of "reasonable" use and maintenance? Please don't think I'm picking on you my friend. I think it's important that words be crafted to illustrate well considered recipes for success. It's important that meaning/understanding is not sacrificed to misinterpretation. Bob . . . ________________________________________________________________________________
From: "Fisher Paul A." <FisherPaulA(at)johndeere.com>
Date: Apr 15, 2010
Subject: 1/2 Wave Ring Antenna
There has been some discussion about a ring antenna here: http://www.vansairforce.com/community/showthread.php?t=52676 The discussion was specifically about APRS which uses 144.39MHz in the ham bands, but it's close enough to aviation frequencies that it might give you some ideas. The biggest issue on this thread is where do you mount such an antenna in an all metal airframe. Obviously, the problem becomes much simpler if you eliminate that! Paul A. Fisher Q-200, N17PF - copper foil dipole embedded in the vertical tail RV-7A, N18PF - 1/4 wave sticking out in the wind! -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of user9253 Sent: Thursday, April 15, 2010 11:02 Subject: AeroElectric-List: 1/2 Wave Ring Antenna Has anyone ever experimented with a 1/2 Wave Ring Antenna? It is described here: http://www.slvrc.org/902band/902antennas.htm It could be mounted on a metal turtle deck and covered with non-conductive fabric or fiberglass for streamlining. Its low profile would have less drag than a quarter wave antenna at high speeds. Joe -------- Joe Gores ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Accurate Altitude and Airspeed
Date: Apr 15, 2010
4/15/2010 Hello Mike, You wrote: "Not sure why this (altitude variation with airspeed) would be, or more importantly, how to fix it." Hello Bernie, You wrote: "There didn't seem to be any theory behind it." This is not a very rare or mysterious phenomena. Inaccurate airspeed indications can be caused by inaccurate dynamic and static air pressure forces. Inaccurate altitude indications can be caused by inaccurate static pressure forces. AIRSPEED. Let's talk about inaccurate airspeed measurements first. An airspeed indicator is a balancing mechanism. It balances the difference between a force created by dynamic air pressure and a force created by static air pressure. The force from the dynamic air pressure is the result of the forward movement of the airplane. The faster the airplane moves the greater the force exerted. In order to get an accurate measure of that dynamic force one needs to accurately sense the free stream dynamic air pressure and send it to the airspeed indicator via leak and kink free tubing. That means sensing the air movement in the actual direction that the airplane is moving and having that air movement not affected by some local air flow direction change caused by the airframe itself. This is why you sometimes see flight test airplanes with a long boom sticking out forward with a small vane mechanism on the front of it. This boom and vane mechanism, along with connecting tubing, is a pitot tube system intended to accurately measure the force from the free stream dynamic air pressure without any inaccuracies introduced by local airframe air flow. See Note One below. So much for the dynamic force side of the airspeed indicator balancing act, what about the static force side? An accurate static force is provided by a static port ideally located somewhere on the airframe such that it is measuring the true static air pressure. But finding that ideal location and making the perfect static port that does not introduce static air pressure errors is not always so quick and easy. And what do we do if we discover that the static port that we have installed is not producing accurate static air pressure? See Note Two below. ALTITUDE. An altimeter is also a balancing mechanism. It measures the difference between the initial altitude setting of the altimeter mechanism as compared to the static air pressure encountered by that same mechanism while in flight and displays that difference in some lineal measurement (usually in feet in our part of the world). If the static pressure provided to the altimeter via the static port and the connecting tubing is in error or changes with the airplane's airspeed, when the actual altitude is constant, then the altimeter's altitude indication will be in error. And what do we do if we discover that the static port that we have installed is not producing accurate static air pressure? See Note Two below. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." Note One: Why don't we use these long boom and vane type pitot tubes on our experimental amateur built aircraft? Because the boom and vane would take a terrific beating from people walking into them on the ground and because the dynamic force errors introduced by the type of pitot tubes that we commonly use are just not great enough to cause us concern. There is not very much we can do about adjusting the force coming from dynamic air pressure other than using a pitot tube located a sufficient distance from a disturbing piece of airframe (usually the bottom surface of a wing) and avoiding a leak or kink in the tubing going from the pitot tube to the airspeed indicator. Note Two: So we have built our airplane, installed our static port(s), and discovered that we are getting inaccurate airspeed and / or altitude indications and decide to do something about it. We could just go on installing new static ports in different locations, but that is a lot of work and we are not assured of better results. So we should do just what the big boy aerodynamic types do, we fudge or bandaid as needed to get the air to give us the results that we want. Let's say that the airspeed indicator is reading too high -- it says the airplane is going faster than it really is. (See Note Three). The dynamic air pressure side of the airspeed indicator is providing too much force in the desired balancing act. How can we counteract that excess dynamic force? We increase the static force being fed to the airspeed instrument by the static port by installing a small wedge just aft of the opening on the static port (thin edge of the wedge facing forward towards the hole). This small wedge causes air to pile up and increase the static air pressure going to the airspeed indicator (and also to the altimeter unless you have provided separate static ports for the two instruments) and give us the accurate force balance measurement that we want. Let's say that the altimeter reading goes down 200 feet when you speed up 60 miles per hour (Mike, you did not say which direction your altitude was changing with the changes in airspeed). This means that the static port is feeding greater than static pressure as your airplane flies faster. How can we reduce that undesired increase in static air pressure? We install a small wedge in front of the hole in the static port (thin edge of the wedge facing aft towards the hole) to shield it a bit from dynamic air pressure coming from the front in order to get a more stable and accurate altitude reading. How do we get the right size wedge facing the correct direction to get the airspeed and altitude results that we want? The same way the big boys do: TRIAL AND ERROR and MORE TRIAL AND ERROR. Because our airplanes are experimental, amateur built we are permitted to do just that -- experiment. Note Three: So now we know how to tweak our static port(s) to give us accurate airspeed and altitude information, but how do we know that the airspeed and altitude information is inaccurate in the first place and during our trial and error efforts how do we know when we have achieved the accuracy that we are seeking? The answer to those two questions is not as simple as one might first expect. I won't attempt to answer them here because the answers are too big and complex to answer in this forum. What I will suggest is that the reader google "accurate airspeed" and "accurate altitude" and delve into those subjects to the level desired. Here is just one source you will find: http://gpsinformation.net/main/altitude.htm Note Four: This is a personal view point. There are several methods available for determining accurate true airspeed. Some rather elaborate -- some use GPS. Just google "accurate airspeed using GPS". One thing that I've never quite understood regarding these methods is the focus on precisely determining airspeed accuracy indication in the cruising airspeed range. If I determine that my airspeed indicator shows 150 knots indicated airspeed and I determine through some elaborate scheme that I am actually only going 145 knots through the air what do I do with that information? Being 5 nautical miles short of my destination after a one hour flight is a trivial naviagation error contribution compared to all the other error sources (such as heading, wind, and climb airspeed) that I have to contend with and should overcome anyway by some means of real time enroute navigation. I think that if I were going to invest a lot of time and effort in determining my exact airspeed error I would be inclined to do that determination in the approach airspeed arena, not the cruising airspeed arena. And even then I would not be obsessed with absolute airspeed accuracy, I'd just want to know what number on the indicator gives me the right kind of safe approach and landing time after time. ================================================ ----- Original Message ----- From: <bwilder(at)tqci.net> Cc: "mike mccann" ; "Pulsar builders" Sent: Thursday, April 15, 2010 9:18 AM Subject: Re: Here's an odd question >I noticed that the back half of the round washer where the static exits on > the SR22 had the back half of it filed down so there was in effect a > little shield protecting the static exit hole. ((Sorry about this > description.) > > I asked the people at their booth why they did that. I think I attended > four air shows before I found someone who was involved with the > engineering of the system. The answer - - - - "That is what we had to do > to make the system work right". There didn't seem to be any theory behind > it. They indicated that they had to fiddle around to get it to behave the > way they wanted. Maybe they were just trying to get rid of me. > > In any event, I did the same with mine and it works fine. > > Bernie Wilder ============================================= >> >> ----- Original Message ----- >> From: mike mccann >> To: Pulsar builders >> Sent: Thursday, April 15, 2010 5:06 AM >> Subject: Here's an odd question >> >> >> All, >> >> Utilizing a GPS, I've found that my altimeter in my Pulsar varies with >> changes in airspeed (altitude will change 100-200 feet with speed >> changes of 60 mph). >> >> Has anyone ever heard of this. Not sure why this would be, or more >> importantly, how to fix it. >> >> Many thanks, >> >> Mike >> >> Pulsar 1 >> N116Km ________________________________________________________________________________
Date: Apr 15, 2010
From: Tim Shankland <tshankland(at)sbcglobal.net>
Subject: Re: 1/2 Wave Ring Antenna
Boy that brings back memories I had a two meter halo antenna on the back of my car in the the 1960's, the principle advantage was that it was horizontally polarized like most of the other hams base station's. By the way a much younger version of myself is the middle one of the group. Tim Shankland 601HD flying ( no halo antenna) Robert L. Nuckolls, III wrote: > > > At 11:02 AM 4/15/2010, you wrote: > >> >> >> Has anyone ever experimented with a 1/2 Wave Ring Antenna? It is >> described here: > > >> http://www.slvrc.org/902band/902antennas.htm > > >> It could be mounted on a metal turtle deck and covered with >> non-conductive fabric or fiberglass for streamlining. Its low >> profile would have less drag than a quarter wave antenna at high speeds. > > > I'm planning on building a cousin to this antenna for > my 2M storm watch transceiver. See: > > http://www.antennex.com/preview/2mddrr.htm > > This is the 1/4 wave version. Given that both the > 1/4 and 1/2 wave antennas are vertically polarized > says that all the magic happens in that short vertical > mast that goes to ground. This becomes the same thing > as a short vertical with a strong top-hat loading > scheme. So whether the "top hat" is 1/4 or 1/2 wave > in circumference probably offers little difference in > performance. > > Given the lengthening effect of so severe a > "rake angle" on this antenna, the physical length > of a 1/4-wave will be shorter than the classic > 22" whip. 22" bent around in a circle would give > us less than 6" diameter and about 2" tall for VHF > Comm frequencies. This cross section, even if well > faired, could offer much more drag than the simple > whip stuck out in the breeze. > > However, this form of antenna might perform well > inside a composite fuselage. > > The biggest problem with heavily loaded antennas > is loss of band-width. They tend to be sharply > tuned at the design frequency with efficiency > falling off rapidly either side. The extreme example > of this phenomenon is demonstrated by small diameter > loop antennas for lower ham frequencies. They > have to be fitted with motor driven capacitors to > allow remote tuning to the frequency of interest. > Circulating currents tend to be very high, voltage > across the tuning capacitor is quite high. To keep > the losses low at such high currents, the antenna > is made from 3" DWV copper! > > The DDRR antenna needs a high conductivity ground > plane that's at least 2x the antenna diameter. So > a 6" DDRR might be built on a 12" square piece of > copper clad that could become a "shelf" of sorts > in the tailcone. Further, that same sheet might > also be a good mounting location for the transponder > antenna. Food for thought. > > Bob . . . > > ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: Z-12 Twist?
Date: Apr 13, 2010
Hi Longg, Yes, our Legacy's weight and c.g. location are one of my focus areas of concern. Houston is just too hot and humid to not have an A/C in an airplane like the Legacy with a bubble canopy. I figure half our flights will be local, low altitude with no relief from the temps with altitude. To make up for the 40 lb A/C unit behind the seats, I've saved 17 lbs with an MT propeller vs. the Hartzell. Of course, that weight behind the seats hurts the aft c.g. tendency of the basic design. So the batteries (30 lbs) are going on the firewall. Also, we plan on a G900X integrated avionics system which is going to hurt weight but help move the c.g. forward. Also, the A/C unit is easily removable for winter months or when the payload capability is needed. On the electrical configuration, I subscribe to the design goal that the failure of an alternator in flight should not prevent comfortably continuing on to your destination - at least VFR. I do have a Dynon PFD planned as a backup. With the SD-20, though, I can cover the G900X system with Wx Link and Traffic Awareness systems off. Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of longg(at)pjm.com Sent: Tuesday, April 13, 2010 11:19 AM Subject: RE: AeroElectric-List: Re: Z-12 Twist? Wow, The Legacy is already CG sensitive with the big motor, then you install the air-conditioning stuff which moves the CG aft and you've stopped the big guys from sweating so they're no longer losing weight which makes the plane more sensitive to gross weight when you fill up the 32.5 gal fuel tanks. Now, you either need more power or you need to buy a 40 amp alternator to save 4 pounds so you can carry a change of clothes for the weekend. To save more weight I'd install the SD-8 and when #1 goes south, shut down the air-conditioning, turn out all the lights and run home on a 1 amp Dynon. When the 100 amp job goes you'll be sweating bullets anyway so the air-conditioning will simply become camping gear at that point. That said, I really do enjoy the Legacy. ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: is a balun necessary
Date: Apr 16, 2010
Guys=2C I'm building a 1/4 wave com antenna and have most of it completed=2C exce pt for adding a balun. Can someone answer this question for me=3B do I need a balun=2C or more p recisely=2C what is it about an antenna that tells you you should install o ne? If I need one=2C the time to add it is now!! Easy now=2C not so easy lat er! My antenna has (4) 1/2" wide copper foil strips=2C soldered to form an "X " (plus enough copper strips soldered to form a 2" x 2" sq. plate). Mounte d in the center of the X is a 1/8" steel mast (welding rod). The coax shie ld solders directly to the groundplane=2C and the coax's center conductor i s fastened under a little screw that secures the mast. Upon initial construction=2C the lengths of all the components are extra long. The copper radials are 24" at the moment. The mast will start off a t 23". Does an anyone have an opinion as to the lengths I should trim thes e parts down to? I DO have an SWR meter that I will be using to check for standing waves. One more quick question regarding the antenna's components lengths. Wher e is it that the length supposedly begins? If you have a 2" x 2" square co pper plate=2C and each of the 4 copper tape radials are soldered to the pla te=2C where is the radials length considered to begin? Is it from the very center of the 2" x 2" plate=2C or is it from the point where the tape leav es the edge of the plate...and actually begins being just copper foil arm? Same for the mast. If I take a 1/8th" solid steel rod=2C and form a loop on one end (to be able to mount it to a small plexiglass block)=2C where i s the zero point on the rod? Is it the point where the coax fastens to the mounting bolt=2C the end of the coax where it parts from the sheilding=2C etc? I know for a com radio we're shooting for 22"-23" roughly=2C for the ante nna's lengths. I'm just a little lost on where those lengths actually begi n. Plus=2C what if the radials are a little extra long? Does that hurt re ception? Thanks for your help=2C Mike Welch _________________________________________________________________ The New Busy is not the too busy. Combine all your e-mail accounts with Hot mail. http://www.windowslive.com/campaign/thenewbusy?tile=multiaccount&ocid=P ID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_4 ________________________________________________________________________________
Date: Apr 16, 2010
Subject: Re: is a balun necessary
From: Bill Boyd <sportav8r(at)gmail.com>
I'll take a stab at it. Conventional wisdom is to make the radials 3-5% longer than the radiating element (mast). For optimum impedance matching of antenna to coax, the angle between the mast and radials should be about 120 degrees. A 90 degree angle is going to produce a lower impedance, closer to 36 ohms, and a resulting higher VSWR at resonance. In other words, no matter how precisely you trim everything, hunting for lowest SWR, it won't reach 1:1 unless the antenna impedance at resonance is 52 ohms, just like the coax. I don't know the exact math on this, but I'll eyeball a guess that 1.3:1 - 1.5:1 is the best you'll see with radials at right angles to the mast. NOT likely to matter in practice, except that the air band spans a wide % frequency range, and an antenna broadband enough to cover 118-136 MHz needs to have as low as possible a resonant (center-frequency) SWR in order not to have a high SWR at the band edges. You want less than 2:5:1 at the limits to keep the transmitter happy and prevent power output fold-back from the radio's protective circuits. On receive, you'll never hear the difference. A balun will make no practical difference in the operation of a quarter-wave vertical whip antenna such as you are building. I twill add weight, cost, complexity and exact a small" efficiency surcharge." I'd strongly recommend leaving it out. Make your measurements from the point where the conductors leave the coax shield. The radius of the copper plate counts as part of the radial length. Any center conductor beyond the coax braid counts as part of the mast length. In practice, the dimensions matter little except as a starting point for trimming with the SWR meter. Enjoy the exercise. Bill Boyd On Fri, Apr 16, 2010 at 9:16 AM, Mike Welch wrote: > Guys, > > I'm building a 1/4 wave com antenna and have most of it completed, except > for adding a balun. > Can someone answer this question for me; do I need a balun, or more > precisely, what is it about an antenna that tells you you should install > one? > If I need one, the time to add it is now!! Easy now, not so easy later! > > > My antenna has (4) 1/2" wide copper foil strips, soldered to form an "X" > (plus enough copper strips soldered to form a 2" x 2" sq. plate). Mounted > in the center of the X is a 1/8" steel mast (welding rod). The coax shield > solders directly to the groundplane, and the coax's center conductor is > fastened under a little screw that secures the mast. > > Upon initial construction, the lengths of all the components are extra > long. The copper radials are 24" at the moment. The mast will start off at > 23". Does an anyone have an opinion as to the lengths I should trim these > parts down to? > I DO have an SWR meter that I will be using to check for standing waves. > > One more quick question regarding the antenna's components lengths. > Where is it that the length supposedly begins? If you have a 2" x 2" square > copper plate, and each of the 4 copper tape radials are soldered to the > plate, where is the radials length considered to begin? Is it from the very > center of the 2" x 2" plate, or is it from the point where the tape leaves > the edge of the plate...and actually begins being just copper foil arm? > > Same for the mast. If I take a 1/8th" solid steel rod, and form a loop > on one end (to be able to mount it to a small plexiglass block), where is > the zero point on the rod? Is it the point where the coax fastens to the > mounting bolt, the end of the coax where it parts from the sheilding, etc? > > I know for a com radio we're shooting for 22"-23" roughly, for the > antenna's lengths. I'm just a little lost on where those lengths actually > begin. Plus, what if the radials are a little extra long? Does that hurt > reception? > > Thanks for your help, > > Mike Welch > > ------------------------------ > The New Busy is not the too busy. Combine all your e-mail accounts with > Hotmail. Get busy.<http://www.windowslive.com/campaign/thenewbusy?tile=multiaccount&ocid=PID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_4> > > * > > * > > ________________________________________________________________________________
Date: Apr 16, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: is a balun necessary
At 08:16 AM 4/16/2010, you wrote: Guys, I'm building a 1/4 wave com antenna and have most of it completed, except for adding a balun. Can someone answer this question for me; do I need a balun, or more precisely, what is it about an antenna that tells you you should install one? The chapter on antennas and feedlines in the 'Connection explains this. A 1/4-wave, bottom feed whip antenna is an UNbalanced antenna and does not need a balun to accept connection to a coaxial feed line. My antenna has (4) 1/2" wide copper foil strips, soldered to form an "X" (plus enough copper strips soldered to form a 2" x 2" sq. plate). Mounted in the center of the X is a 1/8" steel mast (welding rod). The coax shield solders directly to the groundplane, and the coax's center conductor is fastened under a little screw that secures the mast. How did you insulate the mast from the ground plate? How is the mast attached to the rest of the assembly? Upon initial construction, the lengths of all the components are extra long. The copper radials are 24" at the moment. The mast will start off at 23". Does an anyone have an opinion as to the lengths I should trim these parts down to? I DO have an SWR meter that I will be using to check for standing waves. Suggest you cut the radials and antenna to 22". Use the SWR meter at the transceiver to assure that SWR is 3:1 or less over 118 to 135 mHz. One more quick question regarding the antenna's components lengths. Where is it that the length supposedly begins? If you have a 2" x 2" square copper plate, and each of the 4 copper tape radials are soldered to the plate, where is the radials length considered to begin? Is it from the very center of the 2" x 2" plate, or is it from the point where the tape leaves the edge of the plate...and actually begins being just copper foil arm? At the center. Same for the mast. If I take a 1/8th" solid steel rod, and form a loop on one end (to be able to mount it to a small plexiglass block), Hmmmm . . . What kind of airplane are we talking about here? Plexiglas is not particularly "structural" and a single fastener through a loop on the end of the antenna rod is not terribly resistant to rotation and loosening. Antennas tend to be ignored until AFTER the radio quits working. The design you describe is not particularly robust. Have you considered using a CB antenna adapter like I linked in a posting earlier this week? http://tinyurl.com/y3a4lpf You can drill a hole in a 3/8-24 bolt to accept your antenna rod and silver-solder the rod to the bolt. The "booger" the treads of the bolt and lube it with grease before you screw it into the top fitting of the adapter. This makes a nice, gas-tight electrical and robust mechanical fit between the adapter and the antenna rod. The other end is fitted with a common coax connector which is easy to adapt to your feedline. . . . where is the zero point on the rod? Is it the point where the coax fastens to the mounting bolt, Yes. or the end of the coax where it parts from the sheilding, etc? Exposed center conductor ADDS to overall length and should be minimized. But this is pretty easy to keep at or below 1" and is not significant in terms of antenna performance. I know for a com radio we're shooting for 22"-23" roughly, for the antenna's lengths. I'm just a little lost on where those lengths actually begin. Plus, what if the radials are a little extra long? Does that hurt reception? No, the radials are not critical. If you were cutting your copper foil strips from a large sheet, I would have made them wider for robustness . . . 1-2" would have been nice. But if you're working with 1/2" wide tape, then what you have is what you have and will work fine. Make periodic inspections of the joints where the tape comes onto the grounding plate. Bob . . . ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: is a balun necessary
Date: Apr 16, 2010
Bill & Bob=2C Thanks for your help. I think I have information at the point to complet e the antenna and generate some results. I'll plot the SWR graph=2C and ge t back to you. Re: the plexiglass. No=2C Bob=2C none of the airplane uses it for=2C fra nkly=2C anything!! Without you seeing what I'm doing=2C I know it's hard t o understand what I'm actually building. The plexiglass I referred to in only a 2" x 2"=2C 3/8" thick block=2C tha t the antenna is built from. It allows for securing the copper tapes on th e bottom=2C and a way to bolt the steel mast through it. I'm sending a photo of essentially what it looks like. I know this photo is of a halfwave dipole. My plexiglass block is serving a similar functio n.....just a way to make everything secure. See photo #10 for my similar m ounting method. http://forums.matronics.com//files/antenna_design_118.pdf Mike Welch _________________________________________________________________ The New Busy is not the too busy. Combine all your e-mail accounts with Hot mail. http://www.windowslive.com/campaign/thenewbusy?tile=multiaccount&ocid=P ID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_4 ________________________________________________________________________________
Subject: is a balun necessary
Date: Apr 16, 2010
From: "John Cox" <johnwcox(at)pacificnw.com>
Mike, can you expound on the process to plot the SWR graph on your project? Dean Scott's pdf referenced the EZNEC 4.0 plot which was fascinating. John Cox From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Mike Welch Sent: Friday, April 16, 2010 7:51 AM Subject: RE: AeroElectric-List: is a balun necessary Bill & Bob, Thanks for your help. I think I have information at the point to complete the antenna and generate some results. I'll plot the SWR graph, and get back to you. Re: the plexiglass. No, Bob, none of the airplane uses it for, frankly, anything!! Without you seeing what I'm doing, I know it's hard to understand what I'm actually building. The plexiglass I referred to in only a 2" x 2", 3/8" thick block, that the antenna is built from. It allows for securing the copper tapes on the bottom, and a way to bolt the steel mast through it. I'm sending a photo of essentially what it looks like. I know this photo is of a halfwave dipole. My plexiglass block is serving a similar function.....just a way to make everything secure. See photo #10 for my similar mounting method. http://forums.matronics.com//files/antenna_design_118.pdf <http://forums.matronics.com/files/antenna_design_118.pdf> Mike Welch ________________________________ The New Busy is not the too busy. Combine all your e-mail accounts with Hotmail. Get busy. <http://www.windowslive.com/campaign/thenewbusy?tile=multiaccount&ocid= P ID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_4> ________________________________________________________________________________
From: "Jef Vervoort" <jef.vervoortw(at)telenet.be>
Subject: Bussmann fuse blocks
Date: Apr 16, 2010
Bob and all, I'm interested in using the Bussman fuse block, as suggested in Appendix Z Note 19. Where could I find these? Jef in Belgium, 91031. ________________________________________________________________________________
Date: Apr 16, 2010
Subject: Re: Bussmann fuse blocks
From: James Kilford <james(at)etravel.org>
Jef, I ordered mine from B&C Specialty. Got here in no time (to the UK). http://www.bandc.biz/circuit-protective-devices.aspx James On Fri, Apr 16, 2010 at 4:26 PM, Jef Vervoort wrote: > Bob and all, > > > Im interested in using the Bussman fuse block, as suggested in Appendix Z > Note 19. > > > Where could I find these? > > > Jef in Belgium, 91031. > > ________________________________________________________________________________
Date: Apr 16, 2010
From: Peter Pengilly <peter(at)sportingaero.com>
Subject: Re: Bussmann fuse blocks
Jef, You could try Vehicle Wiring Products <http://www.vehicle-wiring-products.eu/VWP-onlinestore/home/homepage.php> in the UK - should be cheaper than importing from the US. Peter On 16/04/2010 16:26, Jef Vervoort wrote: > > Bob and all, > > I'm interested in using the Bussman fuse block, as suggested in > Appendix Z Note 19. > > Where could I find these? > > Jef in Belgium, 91031. > > * > > > * ________________________________________________________________________________
From: "Dennis & Anne Glaeser" <glaesers(at)wideopenwest.com>
Subject: Designing a circuit question
Date: Apr 17, 2010
I have an in flight adjustable IVO prop. What I'd like to have is a light that indicates when I get to the flat pitch 'stop' - without adding rings and brushes. For those who aren't familiar with the IVO, the adjustment is made by a motor driving a jack-screw that moves a collar which torques a rod embedded in the blades. There are no electrical stops, just a rubber washer at each end of the run. When the collar hits the end, the motor stalls. The rubber washer provides a softer stall which is a bit easier on the gears driving the jack screw. A 10A CB is the ultimate 'stop'. Not elegant, but it works. On the ground, before starting the engine, it's easy to verify the prop is in fine pitch by listening to the motor. The problem is before landing, when I'd like to have the prop in fine pitch, it has to be done by guess and feel, or just hold the switch until the CB pops - which is not a good thing to do on a regular basis. So, what I'd like is a circuit that can sense an amperage spike - going over 9A would be perfect - and turn on a light (LED of course :-) The ramp up to 9A is steep - goes from 5-6A to 9A very quickly (if that helps). I can build the circuit, I just don't know how to design it. Thanks in advance, Dennis Glaeser ________________________________________________________________________________
Date: Apr 17, 2010
From: David <ainut(at)hiwaay.net>
Subject: Re: Designing a circuit question
There is a little IC with three pins that you could put in circuit with the system. It tells you the amperage passing through it. IIRC it's about $6. I can look up the part number on the ones I have here somewhere... David M. Dennis & Anne Glaeser wrote: > > I have an in flight adjustable IVO prop. What Id like to have is a > light that indicates when I get to the flat pitch stop without > adding rings and brushes. > > For those who arent familiar with the IVO, the adjustment is made by > a motor driving a jack-screw that moves a collar which torques a rod > embedded in the blades. There are no electrical stops, just a rubber > washer at each end of the run. When the collar hits the end, the motor > stalls. The rubber washer provides a softer stall which is a bit > easier on the gears driving the jack screw. A 10A CB is the ultimate > stop. Not elegant, but it works. > > On the ground, before starting the engine, its easy to verify the > prop is in fine pitch by listening to the motor. The problem is before > landing, when Id like to have the prop in fine pitch, it has to be > done by guess and feel, or just hold the switch until the CB pops > which is not a good thing to do on a regular basis. > > So, what Id like is a circuit that can sense an amperage spike > going over 9A would be perfect and turn on a light (LED of course > :-) The ramp up to 9A is steep goes from 5-6A to 9A very quickly (if > that helps). > > I can build the circuit, I just dont know how to design it. > > Thanks in advance, > > Dennis Glaeser > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Designing a circuit question
Date: Apr 17, 2010
Dennis=2C I have the exact same IvoProp setup. They make an option for this functi on=2C if I'm not mistaken. I just went to their website=2C and checked out what they had. They call it a prop speed govenor. Cost is $320. Yeah=2C I'd love to build one of these=2C too!! If anyone can come up wi th a design=2C I could build it!! Maybe there could be a line of LEDs that reflect the currect load in each direction of travel. Mike Welch From: glaesers(at)wideopenwest.com Subject: AeroElectric-List: Designing a circuit question Date: Sat=2C 17 Apr 2010 19:01:38 -0400 I have an in flight adjustable IVO prop. What I=92d like to have is a ligh t that indicates when I get to the flat pitch =91stop=92 ' without adding rings and brushes. For those who aren=92t familiar with the IVO=2C the adjustment is made by a motor driving a jack-screw that moves a collar which torques a rod embedde d in the blades. There are no electrical stops=2C just a rubber washer at each end of the run. When the collar hits the end=2C the motor stalls. Th e rubber washer provides a softer stall which is a bit easier on the gears driving the jack screw. A 10A CB is the ultimate =91stop=92. Not elegant =2C but it works. On the ground=2C before starting the engine=2C it=92s easy to verify the pr op is in fine pitch by listening to the motor. The problem is before landi ng=2C when I=92d like to have the prop in fine pitch=2C it has to be done b y guess and feel=2C or just hold the switch until the CB pops ' which is not a good thing to do on a regular basis. So=2C what I=92d like is a circuit that can sense an amperage spike ' goi ng over 9A would be perfect ' and turn on a light (LED of course :-) The ramp up to 9A is steep ' goes from 5-6A to 9A very quickly (if that help s). I can build the circuit=2C I just don=92t know how to design it. Thanks in advance=2C Dennis Glaeser _________________________________________________________________ The New Busy think 9 to 5 is a cute idea. Combine multiple calendars with H otmail. http://www.windowslive.com/campaign/thenewbusy?tile=multicalendar&ocid= PID28326::T:WLMTAGL:ON:WL:en-US:WM_HMP:042010_5 ________________________________________________________________________________
From: "Dennis & Anne Glaeser" <glaesers(at)wideopenwest.com>
Subject: RE: Designing a circuit question
Date: Apr 17, 2010
Mike, I've seen their speed governor on their website, but don't know how well it works. Making a decent speed controller is more involved and expensive than I want. All I really want is a 'limit sensor' for the pitch stops. Some IVO owners have installed an ammeter, which is an option but I'm hoping for something simpler - just a light. Dennis ---------- Mike Welch (mdnanwelch7(at)hotmail.com) Date: Sat Apr 17 - 5:54 PM Dennis I have the exact same IvoProp setup. They make an option for this function if I'm not mistaken. I just went to their website and checked out what they had. They call it a prop speed govenor. Cost is $320. Yeah I'd love to build one of these too!! If anyone can come up with a design I could build it!! Maybe there could be a line of LEDs that reflect the currect load in each direction of travel. Mike Welch ________________________________________________________________________________
From: "Dennis & Anne Glaeser" <glaesers(at)wideopenwest.com>
Subject: RE: Designing a circuit question
Date: Apr 17, 2010
David, Can the IC do any switching based on the amperage it senses? Dennis ------------------ From: David (ainut(at)hiwaay.net) There is a little IC with three pins that you could put in circuit with the system. It tells you the amperage passing through it. IIRC it's about $6. I can look up the part number on the ones I have here somewhere... David M. ________________________________________________________________________________
Date: Apr 17, 2010
From: David <ainut(at)hiwaay.net>
Subject: Re: RE: Designing a circuit question
Not this one. That would have to be another circuit. A $1 microprossesser could handle a $17 relay to do that job. David Dennis & Anne Glaeser wrote: > --> AeroElectric-List message posted by: "Dennis& Anne Glaeser" > > David, > > Can the IC do any switching based on the amperage it senses? > > Dennis > > ------------------ > From: David (ainut(at)hiwaay.net) > > There is a little IC with three pins that you could put in circuit with > the system. It tells you the amperage passing through it. IIRC it's > about $6. I can look up the part number on the ones I have here somewhere... > > David M. > > > ________________________________________________________________________________
From: "Peter W Johnson" <vk3eka(at)bigpond.net.au>
Subject: Zeftronics G1200N
Date: Apr 18, 2010
Hi Guys, I am presently trouble shooting a newly installed regulator on an O-200. I have measured all the resistances and all seem OK. When I connect everything up and turn on the Bat and Fld switches (engine off) I get the three lights, GO, VR, and CL all on but the CL light is red not green. Is this a problem? Presently the Gen Out Light doesn't seem to go out until around 1800 rpm. I assume from the zeftronics documents that this should go out at between 1100 rpm and 1400 rpm. Any advice would be good. Cheers Peter Wonthaggi Australia ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 18, 2010
Subject: Re: Zeftronics G1200N
Good Morning Peter, A couple of years ago I was having trouble getting a Zeftronics unit to operate the way I thought it should. Just as you have done, I measured the resistance of various components and all checked out fine. When I called Zeftronics, they told me to check the actual voltage while the system was operating. I attached appropriate wiring to the points they suggested so that I could get the data they wanted with the engine running. In fact, I checked it in flight. I found that even though several components checked out OK with my Ohmmete r when static, there were inappropriate voltage drops when in operation. I changed a circuit breaker and a field switch in the circuit and all my problems went away. That may have nothing to do with your problem, but it taught me that the system needs to be checked when it is under load. For What It Is Worth, I have installed Zeftronics Alternator Control Units in three airplanes thus far and have been very pleased with them all. The folks at the factory have answered my questions patiently and fully. Happy Skies, Old Bob In a message dated 4/18/2010 4:04:44 A.M. Central Daylight Time, vk3eka(at)bigpond.net.au writes: Hi Guys, I am presently trouble shooting a newly installed regulator on an O-200. I have measured all the resistance and all seem OK. When I connect everything up and turn on the Bat and Fld switches (engine off) I get the three lights, GO, VR, and CL all on but the CL light is re d not green. Is this a problem? Presently the Gen Out Light doesn=99t seem to go out until around 1800 rpm. I assume from the zeftronics documents that this should go out at between 1100 rpm and 1400 rpm. Any advice would be good. Cheers Peter Wonthaggi Australia ======================== ============ (http://www.matronics.com/Navigator?AeroElectric-List) ======================== ============ ======================== ============ (http://www.matronics.com/contribution) ======================== ============ ________________________________________________________________________________
Subject: Re: Designing a circuit question
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 18, 2010
Dennis, How about this circuit designed by Bob N? http://www.aeroelectric.com/articles/Failure_Detection_and_Annunciation.pdf You would have to experiment with the number of turns of wire to wrap around the reed relay. I have reed switches and can bring one to the EAA meeting if you need it. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294643#294643 ________________________________________________________________________________
Subject: GNC300 XL
Date: Apr 18, 2010
From: jtortho(at)aol.com
I realize this is more avionics then electrics, but this place is my prim ary resource. After a small building hiatus, I am back on wiring my panel. the 300 xl has MIC Audio hi and Low as possible inputs. The AVCOM AC6PA intercom has a MIC to Radio output, but I cannot find: output levels at that MIC to radio connector in the AVCOM book. input levels listed in the 300XL installation for either input. Anybody have the answer or an additional resource to review? Jim Timoney Searey 80% done, 90% to go ________________________________________________________________________________
Date: Apr 18, 2010
Subject: NiZn Batteries
From: Ron Quillin <rjquillin(at)gmail.com>
I see this morning Amazon has a gold box special on Powergenix 1.6V rechargeable batteries. http://www.amazon.com/gp/goldbox/ref=cs_top_nav_gb27 A recharger and 4 AA for $15. http://www.powergenix.com/products.php Their faq http://www.powergenix.com/faq.php Is pretty generic, but does have a few tidbits. From reading the list, I should know what self-discharge rates are for other batteries, and my gray is showing, but they cite *PowerGenix batteries have a self-discharge rate equal of approximately 8 percent per month at room temperature. This is comparable to other rechargeable batteries. * I'm tempted to try them out for cameras and GPS units. Anyone with any experience? I'm sure there will be comments... Ron Q. ________________________________________________________________________________
From: "Peter W Johnson" <vk3eka(at)bigpond.net.au>
Subject: Zeftronics G1200N
Date: Apr 18, 2010
Bob, Thanks, did you ever get a copy of the fault light codes? Looks like I=99ll have to do a little more testing. Cheers Peter From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Sunday, 18 April 2010 10:02 PM Subject: Re: AeroElectric-List: Zeftronics G1200N Good Morning Peter, A couple of years ago I was having trouble getting a Zeftronics unit to operate the way I thought it should. Just as you have done, I measured the resistance of various components and all checked out fine. When I called Zeftronics, they told me to check the actual voltage while the system was operating. I attached appropriate wiring to the points they suggested so that I could get the data they wanted with the engine running. In fact, I checked it in flight. I found that even though several components checked out OK with my Ohmmeter when static, there were inappropriate voltage drops when in operation. I changed a circuit breaker and a field switch in the circuit and all my problems went away. That may have nothing to do with your problem, but it taught me that the system needs to be checked when it is under load. For What It Is Worth, I have installed Zeftronics Alternator Control Units in three airplanes thus far and have been very pleased with them all. The folks at the factory have answered my questions patiently and fully. Happy Skies, Old Bob In a message dated 4/18/2010 4:04:44 A.M. Central Daylight Time, vk3eka(at)bigpond.net.au writes: Hi Guys, I am presently trouble shooting a newly installed regulator on an O-200. I have measured all the resistance and all seem OK. When I connect everything up and turn on the Bat and Fld switches (engine off) I get the three lights, GO, VR, and CL all on but the CL light is red not green. Is this a problem? Presently the Gen Out Light doesn=99t seem to go out until around 1800 rpm. I assume from the zeftronics documents that this should go out at between 1100 rpm and 1400 rpm. Any advice would be good. Cheers Peter Wonthaggi Australia List href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List ms.matronics.com/">http://forums.matronics.com tp://www.matronics.com/contribution">http://www.matronics.com/contributio n ________________________________________________________________________________
Date: Apr 18, 2010
Subject: Re: Accurate Altitude and Airspeed
From: Sam Hoskins <sam.hoskins(at)gmail.com>
This is great information about the static ports. I recently switched from steam gauges to a Dynon FlightDek. One of the neatest features is the winds aloft display. Unfortunately, I figured out that it was pretty inaccurate. One day, I went up and flew four headings and this is what got: Compass Wind Direction Wind Speed 360 242 20 270 334 18 180 251 31 090 271 08 This told me the display was pretty much worthless. I posted s couple of notes about it on the Dynon factory forum and was told to look after my static ports, but no indication how to go about it. I will definitely be investigating the wedges at the static ports. Thanks. Sam Hoskins Murphysboro, IL On Thu, Apr 15, 2010 at 5:06 PM, wrote: > > 4/15/2010 > > Hello Mike, You wrote: "Not sure why this (altitude variation with > airspeed) > would be, or more importantly, how to fix it." > > Hello Bernie, You wrote: "There didn't seem to be any theory behind it." > > This is not a very rare or mysterious phenomena. Inaccurate airspeed > indications can be caused by inaccurate dynamic and static air pressure > forces. Inaccurate altitude indications can be caused by inaccurate static > pressure forces. > > AIRSPEED. Let's talk about inaccurate airspeed measurements first. An > airspeed indicator is a balancing mechanism. It balances the difference > between a force created by dynamic air pressure and a force created by > static air pressure. The force from the dynamic air pressure is the result > of the forward movement of the airplane. The faster the airplane moves the > greater the force exerted. > > In order to get an accurate measure of that dynamic force one needs to > accurately sense the free stream dynamic air pressure and send it to the > airspeed indicator via leak and kink free tubing. That means sensing the > air > movement in the actual direction that the airplane is moving and having > that > air movement not affected by some local air flow direction change caused by > the airframe itself. This is why you sometimes see flight test airplanes > with a long boom sticking out forward with a small vane mechanism on the > front of it. This boom and vane mechanism, along with connecting tubing, is > a pitot tube system intended to accurately measure the force from the free > stream dynamic air pressure without any inaccuracies introduced by local > airframe air flow. See Note One below. > > So much for the dynamic force side of the airspeed indicator balancing act, > what about the static force side? An accurate static force is provided by a > static port ideally located somewhere on the airframe such that it is > measuring the true static air pressure. But finding that ideal location and > making the perfect static port that does not introduce static air pressure > errors is not always so quick and easy. And what do we do if we discover > that the static port that we have installed is not producing accurate > static > air pressure? See Note Two below. > > ALTITUDE. An altimeter is also a balancing mechanism. It measures the > difference between the initial altitude setting of the altimeter mechanism > as compared to the static air pressure encountered by that same mechanism > while in flight and displays that difference in some lineal measurement > (usually in feet in our part of the world). If the static pressure provided > to the altimeter via the static port and the connecting tubing is in error > or changes with the airplane's airspeed, when the actual altitude is > constant, then the altimeter's altitude indication will be in error. And > what do we do if we discover that the static port that we have installed is > not producing accurate static air pressure? See Note Two below. > > 'OC' Says: "The best investment we can make is the effort to gather and > understand knowledge." > > Note One: Why don't we use these long boom and vane type pitot tubes on our > experimental amateur built aircraft? Because the boom and vane would take a > terrific beating from people walking into them on the ground and because > the > dynamic force errors introduced by the type of pitot tubes that we commonly > use are just not great enough to cause us concern. There is not very much > we > can do about adjusting the force coming from dynamic air pressure other > than > using a pitot tube located a sufficient distance from a disturbing piece of > airframe (usually the bottom surface of a wing) and avoiding a leak or kink > in the tubing going from the pitot tube to the airspeed indicator. > > Note Two: So we have built our airplane, installed our static port(s), and > discovered that we are getting inaccurate airspeed and / or altitude > indications and decide to do something about it. We could just go on > installing new static ports in different locations, but that is a lot of > work and we are not assured of better results. So we should do just what > the > big boy aerodynamic types do, we fudge or bandaid as needed to get the air > to give us the results that we want. > > Let's say that the airspeed indicator is reading too high -- it says the > airplane is going faster than it really is. (See Note Three). The dynamic > air pressure side of the airspeed indicator is providing too much force in > the desired balancing act. How can we counteract that excess dynamic force? > We increase the static force being fed to the airspeed instrument by the > static port by installing a small wedge just aft of the opening on the > static port (thin edge of the wedge facing forward towards the hole). This > small wedge causes air to pile up and increase the static air pressure > going > to the airspeed indicator (and also to the altimeter unless you have > provided separate static ports for the two instruments) and give us the > accurate force balance measurement that we want. > > Let's say that the altimeter reading goes down 200 feet when you speed up > 60 > miles per hour (Mike, you did not say which direction your altitude was > changing with the changes in airspeed). This means that the static port is > feeding greater than static pressure as your airplane flies faster. How can > we reduce that undesired increase in static air pressure? We install a > small > wedge in front of the hole in the static port (thin edge of the wedge > facing > aft towards the hole) to shield it a bit from dynamic air pressure coming > from the front in order to get a more stable and accurate altitude reading. > > How do we get the right size wedge facing the correct direction to get the > airspeed and altitude results that we want? The same way the big boys do: > TRIAL AND ERROR and MORE TRIAL AND ERROR. Because our airplanes are > experimental, amateur built we are permitted to do just that -- experiment. > > Note Three: So now we know how to tweak our static port(s) to give us > accurate airspeed and altitude information, but how do we know that the > airspeed and altitude information is inaccurate in the first place and > during our trial and error efforts how do we know when we have achieved the > accuracy that we are seeking? The answer to those two questions is not as > simple as one might first expect. I won't attempt to answer them here > because the answers are too big and complex to answer in this forum. What I > will suggest is that the reader google "accurate airspeed" and "accurate > altitude" and delve into those subjects to the level desired. Here is just > one source you will find: > > http://gpsinformation.net/main/altitude.htm > > Note Four: This is a personal view point. There are several methods > available for determining accurate true airspeed. Some rather elaborate -- > some use GPS. Just google "accurate airspeed using GPS". > > One thing that I've never quite understood regarding these methods is the > focus on precisely determining airspeed accuracy indication in the cruising > airspeed range. If I determine that my airspeed indicator shows 150 knots > indicated airspeed and I determine through some elaborate scheme that I am > actually only going 145 knots through the air what do I do with that > information? Being 5 nautical miles short of my destination after a one > hour > flight is a trivial naviagation error contribution compared to all the > other > error sources (such as heading, wind, and climb airspeed) that I have to > contend with and should overcome anyway by some means of real time enroute > navigation. > > I think that if I were going to invest a lot of time and effort in > determining my exact airspeed error I would be inclined to do that > determination in the approach airspeed arena, not the cruising airspeed > arena. And even then I would not be obsessed with absolute airspeed > accuracy, I'd just want to know what number on the indicator gives me the > right kind of safe approach and landing time after time. > > ================================================ > > ----- Original Message ----- From: <bwilder(at)tqci.net> > To: "Keith Palmer" > Cc: "mike mccann" ; "Pulsar builders" > > Sent: Thursday, April 15, 2010 9:18 AM > Subject: Re: Here's an odd question > > > I noticed that the back half of the round washer where the static exits on >> the SR22 had the back half of it filed down so there was in effect a >> little shield protecting the static exit hole. ((Sorry about this >> description.) >> >> I asked the people at their booth why they did that. I think I attended >> four air shows before I found someone who was involved with the >> engineering of the system. The answer - - - - "That is what we had to do >> to make the system work right". There didn't seem to be any theory behind >> it. They indicated that they had to fiddle around to get it to behave the >> way they wanted. Maybe they were just trying to get rid of me. >> >> In any event, I did the same with mine and it works fine. >> >> Bernie Wilder >> > > ============================================= > >> >>> ----- Original Message ----- >>> From: mike mccann >>> To: Pulsar builders >>> Sent: Thursday, April 15, 2010 5:06 AM >>> Subject: Here's an odd question >>> >>> >>> All, >>> >>> Utilizing a GPS, I've found that my altimeter in my Pulsar varies with >>> changes in airspeed (altitude will change 100-200 feet with speed >>> changes of 60 mph). >>> >>> Has anyone ever heard of this. Not sure why this would be, or more >>> importantly, how to fix it. >>> >>> Many thanks, >>> >>> Mike >>> >>> Pulsar 1 >>> N116Km >>> >> > > ________________________________________________________________________________
Date: Apr 18, 2010
From: Doug Ilg <doug.ilg(at)verizon.net>
Subject: Re: RE: Designing a circuit question
Just to be clear, if all you want to do is light an LED (the original plan), there's no need for a relay. Any of those $1 microprocessors should be able to drive a normal LED directly off an output pin. Of course, if you're going to the trouble of putting together this sort of circuit, making it control a relay to take the power off the motor would be a fairly easy add-on. Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) ----- Original Message ---- > From: David <ainut(at)hiwaay.net> > To: aeroelectric-list(at)matronics.com > Sent: Sun, April 18, 2010 12:41:29 AM > Subject: Re: AeroElectric-List: RE: Designing a circuit question > > Not this one. That would have to be another circuit. A $1 microprossesser > could handle a $17 relay to do that job. > > David ________________________________________________________________________________
From: "Floyd Wilkes" <fwilkes(at)gvtc.com>
Subject: Accurate Altitude and Airspeed
Date: Apr 18, 2010
Sam, In order for the Dynon to get the correct wind, it must have a accurate indicated airspeed. I do not know what you are flying, but the Zenith 601XL with standard pitot static setup is very inaccurate at cruise speeds. Check what your indicated vs calibrated speeds are and If possible adjust to get the indicated very close to calibrated at your cruise speed. Floyd Wilkes 601XL From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Sam Hoskins Sent: Sunday, April 18, 2010 9:43 AM Subject: Re: AeroElectric-List: Accurate Altitude and Airspeed This is great information about the static ports. I recently switched from steam gauges to a Dynon FlightDek. One of the neatest features is the winds aloft display. Unfortunately, I figured out that it was pretty inaccurate. One day, I went up and flew four headings and this is what got: Compass Wind Direction Wind Speed 360 242 20 270 334 18 180 251 31 090 271 08 This told me the display was pretty much worthless. I posted s couple of notes about it on the Dynon factory forum and was told to look after my static ports, but no indication how to go about it. I will definitely be investigating the wedges at the static ports. Thanks. Sam Hoskins Murphysboro, IL On Thu, Apr 15, 2010 at 5:06 PM, wrote: 4/15/2010 Hello Mike, You wrote: "Not sure why this (altitude variation with airspeed) would be, or more importantly, how to fix it." Hello Bernie, You wrote: "There didn't seem to be any theory behind it." This is not a very rare or mysterious phenomena. Inaccurate airspeed indications can be caused by inaccurate dynamic and static air pressure forces. Inaccurate altitude indications can be caused by inaccurate static pressure forces. AIRSPEED. Let's talk about inaccurate airspeed measurements first. An airspeed indicator is a balancing mechanism. It balances the difference between a force created by dynamic air pressure and a force created by static air pressure. The force from the dynamic air pressure is the result of the forward movement of the airplane. The faster the airplane moves the greater the force exerted. In order to get an accurate measure of that dynamic force one needs to accurately sense the free stream dynamic air pressure and send it to the airspeed indicator via leak and kink free tubing. That means sensing the air movement in the actual direction that the airplane is moving and having that air movement not affected by some local air flow direction change caused by the airframe itself. This is why you sometimes see flight test airplanes with a long boom sticking out forward with a small vane mechanism on the front of it. This boom and vane mechanism, along with connecting tubing, is a pitot tube system intended to accurately measure the force from the free stream dynamic air pressure without any inaccuracies introduced by local airframe air flow. See Note One below. So much for the dynamic force side of the airspeed indicator balancing act, what about the static force side? An accurate static force is provided by a static port ideally located somewhere on the airframe such that it is measuring the true static air pressure. But finding that ideal location and making the perfect static port that does not introduce static air pressure errors is not always so quick and easy. And what do we do if we discover that the static port that we have installed is not producing accurate static air pressure? See Note Two below. ALTITUDE. An altimeter is also a balancing mechanism. It measures the difference between the initial altitude setting of the altimeter mechanism as compared to the static air pressure encountered by that same mechanism while in flight and displays that difference in some lineal measurement (usually in feet in our part of the world). If the static pressure provided to the altimeter via the static port and the connecting tubing is in error or changes with the airplane's airspeed, when the actual altitude is constant, then the altimeter's altitude indication will be in error. And what do we do if we discover that the static port that we have installed is not producing accurate static air pressure? See Note Two below. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." Note One: Why don't we use these long boom and vane type pitot tubes on our experimental amateur built aircraft? Because the boom and vane would take a terrific beating from people walking into them on the ground and because the dynamic force errors introduced by the type of pitot tubes that we commonly use are just not great enough to cause us concern. There is not very much we can do about adjusting the force coming from dynamic air pressure other than using a pitot tube located a sufficient distance from a disturbing piece of airframe (usually the bottom surface of a wing) and avoiding a leak or kink in the tubing going from the pitot tube to the airspeed indicator. Note Two: So we have built our airplane, installed our static port(s), and discovered that we are getting inaccurate airspeed and / or altitude indications and decide to do something about it. We could just go on installing new static ports in different locations, but that is a lot of work and we are not assured of better results. So we should do just what the big boy aerodynamic types do, we fudge or bandaid as needed to get the air to give us the results that we want. Let's say that the airspeed indicator is reading too high -- it says the airplane is going faster than it really is. (See Note Three). The dynamic air pressure side of the airspeed indicator is providing too much force in the desired balancing act. How can we counteract that excess dynamic force? We increase the static force being fed to the airspeed instrument by the static port by installing a small wedge just aft of the opening on the static port (thin edge of the wedge facing forward towards the hole). This small wedge causes air to pile up and increase the static air pressure going to the airspeed indicator (and also to the altimeter unless you have provided separate static ports for the two instruments) and give us the accurate force balance measurement that we want. Let's say that the altimeter reading goes down 200 feet when you speed up 60 miles per hour (Mike, you did not say which direction your altitude was changing with the changes in airspeed). This means that the static port is feeding greater than static pressure as your airplane flies faster. How can we reduce that undesired increase in static air pressure? We install a small wedge in front of the hole in the static port (thin edge of the wedge facing aft towards the hole) to shield it a bit from dynamic air pressure coming from the front in order to get a more stable and accurate altitude reading. How do we get the right size wedge facing the correct direction to get the airspeed and altitude results that we want? The same way the big boys do: TRIAL AND ERROR and MORE TRIAL AND ERROR. Because our airplanes are experimental, amateur built we are permitted to do just that -- experiment. Note Three: So now we know how to tweak our static port(s) to give us accurate airspeed and altitude information, but how do we know that the airspeed and altitude information is inaccurate in the first place and during our trial and error efforts how do we know when we have achieved the accuracy that we are seeking? The answer to those two questions is not as simple as one might first expect. I won't attempt to answer them here because the answers are too big and complex to answer in this forum. What I will suggest is that the reader google "accurate airspeed" and "accurate altitude" and delve into those subjects to the level desired. Here is just one source you will find: http://gpsinformation.net/main/altitude.htm Note Four: This is a personal view point. There are several methods available for determining accurate true airspeed. Some rather elaborate -- some use GPS. Just google "accurate airspeed using GPS". One thing that I've never quite understood regarding these methods is the focus on precisely determining airspeed accuracy indication in the cruising airspeed range. If I determine that my airspeed indicator shows 150 knots indicated airspeed and I determine through some elaborate scheme that I am actually only going 145 knots through the air what do I do with that information? Being 5 nautical miles short of my destination after a one hour flight is a trivial naviagation error contribution compared to all the other error sources (such as heading, wind, and climb airspeed) that I have to contend with and should overcome anyway by some means of real time enroute navigation. I think that if I were going to invest a lot of time and effort in determining my exact airspeed error I would be inclined to do that determination in the approach airspeed arena, not the cruising airspeed arena. And even then I would not be obsessed with absolute airspeed accuracy, I'd just want to know what number on the indicator gives me the right kind of safe approach and landing time after time. ======================= ----- Original Message ----- From: <bwilder(at)tqci.net> Cc: "mike mccann" ; "Pulsar builders" Sent: Thursday, April 15, 2010 9:18 AM Subject: Re: Here's an odd question I noticed that the back half of the round washer where the static exits on the SR22 had the back half of it filed down so there was in effect a little shield protecting the static exit hole. ((Sorry about this description.) I asked the people at their booth why they did that. I think I attended four air shows before I found someone who was involved with the engineering of the system. The answer - - - - "That is what we had to do to make the system work right". There didn't seem to be any theory behind it. They indicated that they had to fiddle around to get it to behave the way they wanted. Maybe they were just trying to get rid of me. In any event, I did the same with mine and it works fine. Bernie Wilder ==================== ----- Original Message ----- From: mike mccann To: Pulsar builders Sent: Thursday, April 15, 2010 5:06 AM Subject: Here's an odd question All, Utilizing a GPS, I've found that my altimeter in my Pulsar varies with changes in airspeed (altitude will change 100-200 feet with speed changes of 60 mph). Has anyone ever heard of this. Not sure why this would be, or more importantly, how to fix it. Many thanks, Mike Pulsar 1 N116Km ========== -List" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List ========== http://forums.matronics.com ========== le, List Admin. ="_blank">http://www.matronics.com/contribution ========== ________________________________________________________________________________
Subject: Re: Accurate Altitude and Airspeed
From: Kevin Horton <khorton01(at)rogers.com>
Date: Apr 18, 2010
On 2010-04-15, at 18:06 , wrote: > One thing that I've never quite understood regarding these methods is the > focus on precisely determining airspeed accuracy indication in the cruising > airspeed range. If I determine that my airspeed indicator shows 150 knots > indicated airspeed and I determine through some elaborate scheme that I am > actually only going 145 knots through the air what do I do with that > information? Being 5 nautical miles short of my destination after a one hour > flight is a trivial naviagation error contribution compared to all the other > error sources (such as heading, wind, and climb airspeed) that I have to > contend with and should overcome anyway by some means of real time enroute > navigation. > > I think that if I were going to invest a lot of time and effort in > determining my exact airspeed error I would be inclined to do that > determination in the approach airspeed arena, not the cruising airspeed > arena. And even then I would not be obsessed with absolute airspeed > accuracy, I'd just want to know what number on the indicator gives me the > right kind of safe approach and landing time after time. As you note, an accurate airspeed indication is not really that important, looked at in isolation. Even if there is a significant error at approach speeds, it is not so important as long as the error is the same on every flight. Determining what IAS our aircraft needs for a safe, effective approach and landing is one of the many things we will do during the flight test phase. But, with modern avionics, many EFIS systems calculate TAS based on IAS, altitude and temperature, and use that in conjunction with GPS track and groundspeed to calculate wind. They then put a nice little wind vector on the display, and it bugs the heck out of folks if the wind info is wrong. The most important aspect of static system errors is not the effect on IAS. The important aspect is the effect on the altimeter accuracy. It is quite possible to have static system position errors that will give over 100 ft error in the altimeter at cruise airspeeds. If we are flying at our VFR cruising altitude, and there is IFR traffic that is supposed to be 500 ft above or below us, errors in our static system can become significant. If we have 100 ft of static system error, plus each aircraft has 50 ft of altimeter instrument error, plus perhaps we are not on quite the right altimeter setting because we aren't using flight following, and each pilot is 50 ft high or low from his nominal indicated altitude, these errors may add up. It is quite conceivable that aircraft that are supposed to be 500 ft apart may turn out to be a have less than 200 ft of altitude separation. If we are flying IFR approaches in IMC, the effect of static system position error on our altimeter is important to know. -- Kevin Horton RV-8 Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
Date: Apr 18, 2010
From: "J. Mcculley" <mcculleyja(at)starpower.net>
Subject: Re: Crowbar OV module part
Phil: I sent you an off-list response on your MBS 4991 problem using your aol address on 4/11. If you did not receive it and would like to, let me know off list at mcculleyja(at)starpower.net. JIM ========================================================================= Phil wrote: > > Bob: The part listed as "MBS4991" is no longer carried by Digi-Key. > Mouser lists a possible replacement as a silicon bi-lateral switch by > NTE as their part NTE6403. Is this the correct type item? Or is that > device something else? > > Need to build 2 OV modules for my electrically dependent, dual > alternator project. > > Phil > RV-10 w/ Mazda 20B rotary engine in IL ============================================================================ ________________________________________________________________________________
Date: Apr 18, 2010
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: GNC300 XL
On 4/18/2010 8:52 AM, jtortho(at)aol.com wrote: > > I realize this is more avionics then electrics, but this place is my > primary resource. > > After a small building hiatus, I am back on wiring my panel. > > the 300 xl has MIC Audio hi and Low as possible inputs. > > The AVCOM AC6PA intercom has a MIC to Radio output, but I cannot find: > > output levels at that MIC to radio connector in the AVCOM book. > > input levels listed in the 300XL installation for either input. > > > Anybody have the answer or an additional resource to review? > > Jim Timoney > Searey 80% done, 90% to go Hi Jim, Typically, the 'hi' & 'low' in aviation radio/intercom terminology refers to signal (hi) and return path (low), rather than different levels. I'd expect the intercom's mic to radio terminal to go to the mic hi terminal on the radio. I'd expect the mic low terminal to connect to the intercom's 'low' or 'ground' or 'return', etc; depending on AVCOM's terminology. Hope that helps. Charlie ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 18, 2010
Subject: Re: Zeftronics G1200N
Good Afternoon Peter, To tell you the truth, I don't remember. I kinda think they were mentioned , but have no recollection of the manner. Happy Skies, Old Forgetful Bob In a message dated 4/18/2010 9:27:17 A.M. Central Daylight Time, vk3eka(at)bigpond.net.au writes: Bob, Thanks, did you ever get a copy of the fault light codes? Looks like I=99ll have to do a little more testing. Cheers Peter ________________________________________________________________________________
Date: Apr 18, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Designing a circuit question
At 06:01 PM 4/17/2010, you wrote: >I have an in flight adjustable IVO prop. What >Id like to have is a light that indicates when >I get to the flat pitch stop without adding rings and brushes. >For those who arent familiar with the IVO, the >adjustment is made by a motor driving a >jack-screw that moves a collar which torques a >rod embedded in the blades. There are no >electrical stops, just a rubber washer at each >end of the run. When the collar hits the end, >the motor stalls. The rubber washer provides a >softer stall which is a bit easier on the gears >driving the jack screw. A 10A CB is the >ultimate stop. Not elegant, but it works. >On the ground, before starting the engine, its >easy to verify the prop is in fine pitch by >listening to the motor. The problem is before >landing, when Id like to have the prop in fine >pitch, it has to be done by guess and feel, or >just hold the switch until the CB pops which >is not a good thing to do on a regular basis. >So, what Id like is a circuit that can sense an >amperage spike going over 9A would be perfect > and turn on a light (LED of course :-) The >ramp up to 9A is steep goes from 5-6A to 9A very quickly (if that helps). >I can build the circuit, I just dont know how to design it. The reed switch sensor Joe mentioned is worthy of further thought. You could also build a simple constant current generator set for something less than the CB trip current. By watching for the voltage to spike across the generator could light an LED to indicate end-of-travel and stop using the CB as an operating indicator. I'm just getting ready to head for Wichita but I'll noodle the idea on the way up. I can perhaps publish something later this evening. Bob . . . ________________________________________________________________________________
From: "Bill Bradburry" <bbradburry(at)bellsouth.net>
Subject: how to wire an electret microphone
Date: Apr 18, 2010
I am considering trying to build a headphone for my plane. Can someone tell me how to wire an electret microphone like the one below so that it can be plugged into the planes jack? http://www.radioshack.com/product/index.jsp?productId 62216 You can safely assume that I am dumb enough to try this with absolutely no knowledge of how to do it and would need a very good explanation. Something like, "just use a condenser.", will not help me much. :>) Bill B ________________________________________________________________________________
From: "Dennis & Anne Glaeser" <glaesers(at)wideopenwest.com>
Subject: Re: RE: Designing a circuit question
Date: Apr 18, 2010
Doug, It may be clear to you, but you've got to do better than that to be clear to me :-) I understand the concept, but need a circuit diagram, and which $1 microprocessor to use. I agree that once I know how to turn the LED on, adding a relay is straight forward. Have to admit I hadn't thought of that. I have to think about it and decide if it is worth the extra complexity and parts - vs. just me just letting go of the switch... Dennis ---------------------- Just to be clear, if all you want to do is light an LED (the original plan), there's no need for a relay. Any of those $1 microprocessors should be able to drive a normal LED directly off an output pin. Of course, if you're going to the trouble of putting together this sort of circuit, making it control a relay to take the power off the motor would be a fairly easy add-on. Doug Ilg ________________________________________________________________________________
Date: Apr 18, 2010
From: Doug Ilg <doug.ilg(at)verizon.net>
Subject: Re: RE: Designing a circuit question
Dennis, I'm not really the right person to give lessons on microprocessors. All that I've done is to implement simple schematics and programs that I found on the 'net. (A quick search for "PIC16" should find some sites with projects for that popular line of microprocessors.) I know from that that you can drive an LED directly off an output pin with an appropriate resistor. My point was to tell you that the relay that was referred to is not necessary for your original purpose (to light an LED). It would be useful to actually interrupt current to the motor, if you chose to do that. Maybe the person who originally suggested using a microprocessor can give you better advice on how to use those. Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) ----- Original Message ---- > From: Dennis & Anne Glaeser <glaesers(at)wideopenwest.com> > To: aeroelectric-list(at)matronics.com > Sent: Sun, April 18, 2010 6:42:02 PM > Subject: AeroElectric-List: Re: RE: Designing a circuit question Doug, It > may be clear to you, but you've got to do better than that to be clear to me > :-) I understand the concept, but need a circuit diagram, and which > $1 microprocessor to use. I agree that once I know how to turn the LED on, > adding a relay is straight forward. Have to admit I hadn't thought of > that. I have to think about it and decide if it is worth the extra > complexity and parts - vs. just me just letting go of the > switch... ________________________________________________________________________________
From: "David LLoyd" <skywagon(at)charter.net>
Subject: Re: how to wire an electret microphone
Date: Apr 18, 2010
Bill, With good headphones so cheap, especially 2nd hand, I don't know why you would want to do this. Especially since all the deep pocket guys have tossed over their faithful ANR headsets for the Bose and Zulu models. However,... the first thing is to probably consider is the type of mike element. It has to deal with cancelling most of the back ground noise. I am guessing the RS mike element may not qualify as a noise cancelling mike.... David ------------------------------------------------------------------------- ------- ----- Original Message ----- From: Bill Bradburry To: aeroelectric-list(at)matronics.com Sent: Sunday, April 18, 2010 12:59 PM Subject: AeroElectric-List: how to wire an electret microphone I am considering trying to build a headphone for my plane. Can someone tell me how to wire an electret microphone like the one below so that it can be plugged into the planes jack? http://www.radioshack.com/product/index.jsp?productId 62216 You can safely assume that I am dumb enough to try this with absolutely no knowledge of how to do it and would need a very good explanation. Something like, "just use a condenser.", will not help me much. :>) Bill B ________________________________________________________________________________
From: <robert.mccallum2(at)sympatico.ca>
Subject: Re: how to wire an electret microphone
Date: Apr 19, 2010
Bill=3B Trying to build headphones for the exercise of doing could certainly be par t of the learning experience if you have the time available=2C however=2C y ou might want to check the product reviews found on the link you provided. The description says this is an "Electret Mic" but one of the reviews point s out that in fact it is actually a "Condenser Mic". I don't know the signi ficance of that discrepancy=2C but it is something you might want to note. Bob McC Bill=2C With good headphones so cheap=2C especially 2nd hand=2C I don't know why yo u would want to do this. Especially since all the deep pocket guys have to ssed over their faithful ANR headsets for the Bose and Zulu models. However=2C... the first thing is to probably consider is the type of mike e lement. It has to deal with cancelling most of the back ground noise. I a m guessing the RS mike element may not qualify as a noise cancelling mike.. .. David ----- Original Message ----- From: Bill Bradburry Sent: Sunday=2C April 18=2C 2010 12:59 PM Subject: AeroElectric-List: how to wire an electret microphone I am considering trying to build a headphone for my plane. Can someone tel l me how to wire an electret microphone like the one below so that it can b e plugged into the planes jack? http://www.radioshack.com/product/index.jsp?productId 62216 You can safely assume that I am dumb enough to try this with absolutely no knowledge of how to do it and would need a very good explanation. Something like=2C =93just use a condenser.=94=2C will not help me much=85 :>) Bill B href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.ma tronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: Bob Falstad <bobair(at)me.com>
Subject: B & C Specialties Warning Light- Would Like to Dim
Date: Apr 18, 2010
I'm starting a significant upgrade of the VFR-only panel in my flying GlaStar to an IFR panel. I currently have the B & C Specialty LR3C-14 alternator controller and will be installing the B & C SD-20 standby alternator with a SB1B-14 controller. The currently installed low voltage light will be replaced with a "standby alternator on" light. The current warning light is way too bright, especially at night. I expect the standby alternator "on" light to be just as bright. Is there an easy way to dim the light after it has come on and gotten my attention? If dimming it is too difficult, I'm thinking of adding a small switch so I can shut it off after it has come on. This switch would be normally "on" and I'd have to add that as a checklist item. I already have and will continue to use a B & C dimmer (DIM5-14 or DIM15-14). If I recall correctly, it will handle two or three different circuits. Can it be wired such that it will dim the warning light while increasing the brightness of the other circuit -- say my other panel lights -- or do all circuits have to work in the same direction? If it can dim one circuit while brightening up the other, I think I could find a happy medium and use existing hardware. Bob GlaStar N248BF ~300 Hours ________________________________________________________________________________
Date: Apr 18, 2010
From: Ron Quillin <rjquillin(at)cox.net>
Subject: Re: how to wire an electret microphone
At 19:34 4/18/2010, you wrote: >The description says this is an "Electret Mic" but one of the >reviews points out that in fact it is actually a "Condenser Mic". I >don't know the significance of that discrepancy, but it is something >you might want to note. An electret mic is nothing more than internally polarized condenser mic that only needs an external low voltage applied to make the innards (amplifier) work. Most inexpensive ones are omni-directional, and any response pattern is achieved in how it is mounted and packaged. Ron Q. ________________________________________________________________________________
From: "Keith Burris" <klburris(at)frontiernet.net>
Subject: The Miracle Whip series antennas
Date: Apr 19, 2010
Folks; >From the 'for what it's worth' dept -- I bought a plane that had a standard Comant antenna mounted on the bottom on an almost all metal plane. Sitting on the ground, I was unable to receive weather. I replaced that antenna with a miracle whip placed in a small fiberglass portion of the plane at about the same distance from the ground. I was amazed at the results in reception and also the cleanliness of reception. Friends told me my radio coms were crystal clear. I am a happy Miracle Whip user. The antenna is also in one piece, so if you dont glue it in place, it will serve as a great rubber duck replacement for a handheld. -- Keith ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: how to wire an electret microphone
Date: Apr 19, 2010
4/19/2010 Hello Ron Quillen, Thanks for your input. You wrote: "Most inexpensive ones are omni-directional,......." Yes, but some mics are not omni-directional and I don't know what bearing cost has on that. I learned that the hard way when I could not get one to work and fussed around buying a new one and calling the manufacturer only to learn that all I had to do was swap the leads to the mic to get it to work. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ================================================== From: Ron Quillin <rjquillin(at)cox.net> Subject: Re: AeroElectric-List: how to wire an electret microphone At 19:34 4/18/2010, you wrote: >The description says this is an "Electret Mic" but one of the >reviews points out that in fact it is actually a "Condenser Mic". I >don't know the significance of that discrepancy, but it is something >you might want to note. An electret mic is nothing more than internally polarized condenser mic that only needs an external low voltage applied to make the innards (amplifier) work. Most inexpensive ones are omni-directional, and any response pattern is achieved in how it is mounted and packaged. Ron Q. ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Accurate Altitude and Airspeed
Date: Apr 19, 2010
4/19/2010 Hello Sam Hoskins, Thanks for your kind words. You wrote: "I will definitely be investigating the wedges at the static ports." You will have lots of fun doing that. Attached are pictures of my two static ports, one left and one right on the forward sides of my KIS TR-1 fuselage. One has a wedge on it the other one does not. I went through a long series of trial and error alternately blocking off ports individually and wedging them in various ways until I became satisfied with my airspeed indication in the 70 KIAS arena. The IAS may not be absolutely correct, but I know that when I fly a landing approach at 75 KIAS and a touch of engine power above idle I should be able to make a decent flare and touchdown (if the gods are smiling). 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ============================================== Subject: Re: AeroElectric-List: Accurate Altitude and Airspeed From: Sam Hoskins <sam.hoskins(at)gmail.com> This is great information about the static ports. I recently switched from steam gauges to a Dynon FlightDek. One of the neatest features is the winds aloft display. Unfortunately, I figured out that it was pretty inaccurate. One day, I went up and flew four headings and this is what got: Compass Wind Direction Wind Speed 360 242 20 270 334 18 180 251 31 090 271 08 This told me the display was pretty much worthless. I posted s couple of notes about it on the Dynon factory forum and was told to look after my static ports, but no indication how to go about it. I will definitely be investigating the wedges at the static ports. Thanks. Sam Hoskins Murphysboro, IL ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Accurate Altitude and Airspeed
Date: Apr 19, 2010
4/19/2010 Hello Kevin Horton, You wrote: "The important aspect is the effect on the altimeter accuracy." Thank you for your most pertinent observation. I wrote in my original post: "...but how do we know that the airspeed and altitude information is inaccurate in the first place and during our trial and error efforts how do we know when we have achieved the accuracy that we are seeking? The answer to those two questions is not as simple as one might first expect. I won't attempt to answer them here because the answers are too big and complex to answer in this forum. What I will suggest is that the reader google "accurate airspeed" and "accurate altitude" and delve into those subjects to the level desired." One of the web sites that I had specifically in mind when I wrote that was your superb treatment of the subject at this web page created by you. http://www.kilohotel.com/rv8/rvlinks/ssec.html You most modestly did not mention it, but I would like to draw the reader's attention to it and thank you for your efforts on our behalf. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ============================================================ Subject: Re: AeroElectric-List: Accurate Altitude and Airspeed From: Kevin Horton <khorton01(at)rogers.com> On 2010-04-15, at 18:06 , wrote: > One thing that I've never quite understood regarding these methods is the > focus on precisely determining airspeed accuracy indication in the > cruising > airspeed range. If I determine that my airspeed indicator shows 150 knots > indicated airspeed and I determine through some elaborate scheme that I am > actually only going 145 knots through the air what do I do with that > information? Being 5 nautical miles short of my destination after a one > hour > flight is a trivial naviagation error contribution compared to all the > other > error sources (such as heading, wind, and climb airspeed) that I have to > contend with and should overcome anyway by some means of real time > enroute > navigation. > > I think that if I were going to invest a lot of time and effort in > determining my exact airspeed error I would be inclined to do that > determination in the approach airspeed arena, not the cruising airspeed > arena. And even then I would not be obsessed with absolute airspeed > accuracy, I'd just want to know what number on the indicator gives me the > right kind of safe approach and landing time after time. As you note, an accurate airspeed indication is not really that important, looked at in isolation. Even if there is a significant error at approach speeds, it is not so important as long as the error is the same on every flight. Determining what IAS our aircraft needs for a safe, effective approach and landing is one of the many things we will do during the flight test phase. But, with modern avionics, many EFIS systems calculate TAS based on IAS, altitude and temperature, and use that in conjunction with GPS track and groundspeed to calculate wind. They then put a nice little wind vector on the display, and it bugs the heck out of folks if the wind info is wrong. The most important aspect of static system errors is not the effect on IAS. The important aspect is the effect on the altimeter accuracy. It is quite possible to have static system position errors that will give over 100 ft error in the altimeter at cruise airspeeds. If we are flying at our VFR cruising altitude, and there is IFR traffic that is supposed to be 500 ft above or below us, errors in our static system can become significant. If we have 100 ft of static system error, plus each aircraft has 50 ft of altimeter instrument error, plus perhaps we are not on quite the right altimeter setting because we aren't using flight following, and each pilot is 50 ft high or low from his nominal indicated altitude, these errors may add up. It is quite conceivable that aircraft that are supposed to be 500 ft apart may turn out to be a have less than 200 ft of altitude separation. If we are flying IFR approaches in IMC, the effect of static system position error on our altimeter is important to know. -- Kevin Horton RV-8 Ottawa, Canada http://www.kilohotel.com/rv8 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 19, 2010
Subject: Re: Designing a circuit question
Good Morning 'Lectric Bob, This discussion of controlling a circuit by noting the change in power consumption has gotten me to think a bit and that is always dangerous. My electrical knowledge is miniscule, but I can generally understand the principles once they have been explained by you and the other good instructors on this list. I have the desire to know when fuel stops flowing from one tank to another tank via an electric pump. In other words, I would like to know when all of the fuel from a tank has been transferred. My transfer system uses a Facet plunger style pump and as the tank runs dry, the sound of the pump changes. Unfortunately, I can only hear the pump running when I am parked on the ground with my engine shut down. I have tried to monitor the total system amperage load to see if I could detect the change when a tank runs dry, bu t the load seems to oscillate enough that I cannot pick it up via that instrument. I am using an E.I. VA-1A to monitor the alternator output. Is there a simple and, hopefully, economical way to measure the amount of current it takes to drive the pump or is there a better way to tell when fuel is no longer being transferred? I have thought of using a pressure gauge in the fuel line, but maybe it would be easier to measure the change in current draw of the fuel pump? Facet says that the pump can be run dry for a short period of time, but they will not specify how long that time can be! I hate to run my pump when it is operating dry. An indicator light to tell me it is running dry would sure be helpful. Any help available is sincerely appreciated. Happy Skies, Old Bob Downers Grove, IL Stearman N3977A In a message dated 4/18/2010 2:14:46 P.M. Central Daylight Time, nuckolls.bob(at)aeroelectric.com writes: --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" At 06:01 PM 4/17/2010, you wrote: >I have an in flight adjustable IVO prop. What >I=99d like to have is a light that indicates when >I get to the flat pitch =98stop=99 =93 without adding rings and brushes. >For those who aren=99t familiar with the IVO, the >adjustment is made by a motor driving a >jack-screw that moves a collar which torques a >rod embedded in the blades. There are no >electrical stops, just a rubber washer at each >end of the run. When the collar hits the end, >the motor stalls. The rubber washer provides a >softer stall which is a bit easier on the gears >driving the jack screw. A 10A CB is the >ultimate =98stop=99. Not elegant, but it works. >On the ground, before starting the engine, it=99s >easy to verify the prop is in fine pitch by >listening to the motor. The problem is before >landing, when I=99d like to have the prop in fine >pitch, it has to be done by guess and feel, or >just hold the switch until the CB pops =93 which >is not a good thing to do on a regular basis. >So, what I=99d like is a circuit that can sense an >amperage spike =93 going over 9A would be perfect >=93 and turn on a light (LED of course :-) The >ramp up to 9A is steep =93 goes from 5-6A to 9A very quickly (if that helps). >I can build the circuit, I just don=99t know how to design it. The reed switch sensor Joe mentioned is worthy of further thought. You could also build a simple constant current generator set for something less than the CB trip current. By watching for the voltage to spike across the generator could light an LED to indicate end-of-travel and stop using the CB as an operating indicator. I'm just getting ready to head for Wichita but I'll noodle the idea on the way up. I can perhaps publish something later this evening. Bob . . . ======================== =========== ======================== =========== ======================== =========== ======================== =========== ________________________________________________________________________________
Date: Apr 19, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: how to wire an electret microphone
> >However,... the first thing is to probably consider is the type of >mike element. It has to deal with cancelling most of the back >ground noise. I am guessing the RS mike element may not qualify as >a noise cancelling mike.... Excellent point. Noise canceling microphones not only have special microphone cartridges (openings on BOTH side of diaphragm) the housing that mounts them is also tailored to the task. The idea is that far field stimulus (cabin noise) gets applied equally to both sides of the diaphragm while near field stimulus (voice) concentrates on one side. Optimizing the noise cancelling qualities is not a trivial task. In fact, some of big names in aircraft headsets have stubbed their toes from time to time. The most effective microphones I've ever encountered were the military headset dynamic devices (very low impedance . . . . about 5 ohms as I recall) and very small useful signal output but with stellar noise cancelling characteristics. Their electrical characteristics demanded some real talent for handling micro-volt level signals of interest in an electrically noisy environment. These microphone signals were always processed in the ship's intercom panel before being applied to radio's as 1 volt rms signals. The original carbon mics used general aviation aircraft had HUGE output signals and not very hot noise cancelling characteristics. They were relatively cheap to build, rugged and VERY easy to integrate into the electronics. Then there's issues of wind noise. You didn't say if your application was in a closed cabin or an ultra-light style environment . . . but being able to perform in the wind adds a whole new dimension to the design task. The folks who do motorcycle intercoms have done a pretty good job in the low-cost systems markets. I fiddled with them just enough about 30 years ago to decide that it was a discipline that I wasn't going to add to my bag of tricks. Poor return on investment for the $time$ needed to achieve useful results. Some of the best microphones I've run across were on the least expensive headsets. The last set I bought for the airport were only about $150 as I recall . . . don't remember the brand/model right now . . . but they worked really well in our C-150's. Bob . . . ________________________________________________________________________________
From: "Chris Hukill" <cjhukill(at)cox.net>
Subject: transponder question
Date: Apr 19, 2010
I am currently planning my IFR panel for my RV10. Does anyone know what the future requirements for ADSB transceivers will be and does it negate the need for a mode C transponder. If that's the case what is the timeframe for not needing a mode C and needing the UAT for the ADSB? Chris Hukill ________________________________________________________________________________
Date: Apr 19, 2010
Subject: Re: Designing a circuit question
From: Dj Merrill <deej(at)deej.net>
On 04/19/2010 07:39 AM, BobsV35B(at)aol.com wrote: > I have the desire to know when fuel stops flowing from one tank to > another tank via an electric pump. How about an optical in-line fuel sensor? http://www.pillarpointelectronics.com/ufstkit.html <http://www.pillarpointelectronics.com/ufstkit.html> -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ ________________________________________________________________________________
Date: Apr 19, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Prop Pitch Controller
I've sketched a current limiter circuit and posted it at: http://aeroelectric.com/Pictures/Schematics/PropPitchController.pdf The parts are available from http://digikey.com and the bill of materials is about $10. Under normal operations, the big N-fet transistor is turned on hard (under 3 milliohms). Combined wit the 0.1 ohm resistor in series will contribute less than 1/2 volt drop to normal motor operating voltage. Gate drive comes though the LED/2.2K resistor string from +14v. When the motor hits the stop and stalls, current will rise to the point where the 2N3904 gets turned on by voltage drop across the .1 ohm resistor. The transistor pulls down on a 2.2K resistor causing the LED to light up and simultaneously starving the N-fet for gate drive. The circuit will limit total current to some value on the order of 6A thus preventing a trip of the circuit breaker. The N-fet needs to be on a heat sink suited for up to say 5 seconds of delayed turn-off after the motor hits the stop. This needn't be much. You could build this assembly on say 6 sq inches of .062 or thicker aluminum. It might have a right-angle bend along one edge for a mounting flange. The fet needs to be isolated from the heatsink with a suitable insulating washer. During stall-time, the N-fet is dumping about 14v x 6a or 80 watts of heat. Okay on small heat sink for a few seconds. There is no protective feature that would prevent the n-fet from getting smoked if someone holds the switch too long while the motor is jammed against the stop. With a few more components, we can probably add time delay feature that deprives the n-fet of gate drive a few seconds after the stop is reached. I suspect you won't need it. Bob . . . ________________________________________________________________________________
Date: Apr 19, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: B & C Specialties Warning Light- Would Like to
Dim At 09:30 PM 4/18/2010, you wrote: > >I'm starting a significant upgrade of the VFR-only panel in my >flying GlaStar to an IFR panel. I currently have the B & C >Specialty LR3C-14 alternator controller and will be installing the B >& C SD-20 standby alternator with a SB1B-14 controller. The >currently installed low voltage light will be replaced with a >"standby alternator on" light. > >The current warning light is way too bright, especially at night. I >expect the standby alternator "on" light to be just as bright. When we did that design, the goal was to be sun-light viewable in a canopy airplane (LongEz was king back then). I think Bill was supplying 6v lamps in fixtures for extra intensity. Consider putting a 24 volt lamp in the fixtures. Also, consider this lamp fixture to replace the stock fixture. http://aeroelectric.com/Pictures/Lighting/PTT_Dim_Fixture.jpg They're scarce but not rare and a bit pricey new but available surplus/salvage. These are mechanically dimmed and were very common in aircraft panels of yesteryear. They offer a drop-in, plug-n-play solution. >Is there an easy way to dim the light after it has come on and >gotten my attention? If dimming it is too difficult, I'm thinking >of adding a small switch so I can shut it off after it has come >on. This switch would be normally "on" and I'd have to add that as >a checklist item. I had some builders simply unscrew the lamp dome along with it's bulb and stick it in their pocket. It's the unusual flight condition that would offer extended operations with the light flashing. >I already have and will continue to use a B & C dimmer (DIM5-14 or >DIM15-14). If I recall correctly, it will handle two or three >different circuits. Can it be wired such that it will dim the >warning light while increasing the brightness of the other circuit >-- say my other panel lights -- or do all circuits have to work in >the same direction? If it can dim one circuit while brightening up >the other, I think I could find a happy medium and use existing hardware. You can tie the + supply for the warning lights to you dimmed panel lamps . . . but you need to use caution here. The panel lamps would need to be running on high intensity for daytime viewability of the warning lamps. I think I'd go with mechanically dimmed fixture or put-it-in-the-pocket. But check out the 24v lamp option too. Bob . . . ________________________________________________________________________________
Date: Apr 19, 2010
From: David <ainut(at)knology.net>
Subject: Re: RE: Designing a circuit question
For simplicity's sake, look at the Arduino. For more detailed information, start at Freescale's (formerly Motorola) sites. David Doug Ilg wrote: > --> AeroElectric-List message posted by: Doug Ilg > > Dennis, > > I'm not really the right person to give lessons on microprocessors. All that I've done is to implement simple schematics and programs that I found on the 'net. (A quick search for "PIC16" should find some sites with projects for that popular line of microprocessors.) I know from that that you can drive an LED directly off an output pin with an appropriate resistor. > > My point was to tell you that the relay that was referred to is not necessary for your original purpose (to light an LED). It would be useful to actually interrupt current to the motor, if you chose to do that. > > Maybe the person who originally suggested using a microprocessor can give you better advice on how to use those. > > Doug Ilg > Grumman Tiger N74818, College Park Airport (KCGS), Maryland > Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) > > > ----- Original Message ---- > >> From: Dennis& Anne Glaeser<glaesers(at)wideopenwest.com> >> To: aeroelectric-list(at)matronics.com >> Sent: Sun, April 18, 2010 6:42:02 PM >> Subject: AeroElectric-List: Re: RE: Designing a circuit question >> > Doug, > > It > >> may be clear to you, but you've got to do better than that to be clear to >> > me > >> :-) >> > I understand the concept, but need a circuit diagram, and which > >> $1 >> > microprocessor to use. > I agree that once I know how to turn the LED on, > >> adding a relay is straight >> > forward. Have to admit I hadn't thought of > >> that. I have to think about it >> > and decide if it is worth the extra > >> complexity and parts - vs. just me just >> > letting go of the > >> switch... >> > > > ________________________________________________________________________________
Date: Apr 19, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Facet pumps: Energy vs. Flow
Good Morning 'Lectric Bob, This discussion of controlling a circuit by noting the change in power consumption has gotten me to think a bit and that is always dangerous. But exciting too! Fortunately much less hazardous than inverted flight 6' off the runway . . . My electrical knowledge is miniscule, but I can generally understand the principles once they have been explained by you and the other good instructors on this list. I have the desire to know when fuel stops flowing from one tank to another tank via an electric pump. In other words, I would like to know when all of the fuel from a tank has been transferred. My transfer system uses a Facet plunger style pump and as the tank runs dry, the sound of the pump changes. Unfortunately, I can only hear the pump running when I am parked on the ground with my engine shut down. I have tried to monitor the total system amperage load to see if I could detect the change when a tank runs dry, but the load seems to oscillate enough that I cannot pick it up via that instrument. I am using an E.I. VA-1A to monitor the alternator output. Is there a simple and, hopefully, economical way to measure the amount of current it takes to drive the pump or is there a better way to tell when fuel is no longer being transferred? I have thought of using a pressure gauge in the fuel line, but maybe it would be easier to measure the change in current draw of the fuel pump? Facet says that the pump can be run dry for a short period of time, but they will not specify how long that time can be! I hate to run my pump when it is operating dry. An indicator light to tell me it is running dry would sure be helpful. Any help available is sincerely appreciated. I've not studied the Facet pumps but waaayyyy back when, the Bendix thump-thump pumps were king. Those pumps used a solenoid to "cock" a spring that in turn put pressure on the fuel. Selecting a spring tension sets the fuel pump's output pressure. When the plunger bottoms out, contacts close to energize the solenoid thus re-cocking the spring for the next stroke. Obviously, the current draw of this device is constant . . . it's a function of applied voltage and coil resistance of the solenoid. So if we're to remain faithful to the laws of conservation of energy, then the thing that changes for pump load is FREQUENCY. The lower the back pressure, the faster the pump cycles for each stroke. Maximum frequency occurs when the back pressure went to zero. Do the Facets do the same thing? I've had a pump laying here for several years. Somebody sent me one to do an energy study at various pressures and flows for a load analysis . . . never got around to setting it up. Probably ought to do that. It would be cool if we could get the Facet patent numbers to look up their operating principals. Bob . . . ________________________________________________________________________________
Subject: Re: B & C Specialties Warning Light- Would Like to
Dim
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 19, 2010
Here is a circuit to dim a lamp. http://public.bay.livefilestore.com/y1pVqq2FYLLgCKpbuePN3hR2wkiWR6Df_p9F5fNZVjfBbIR6CPx-VYQ7Zo3Qj3z-2-t2qc_8BmTDQ_SzdazZkFHRQ/Lamp%20dimmer.jpg The lamp will illuminate normally until the momentary switch is pushed. The relay will then pull in and hold until the alarm condition no longer exists. With the relay energized, full voltage is removed from the lamp and is replaced by reduced voltage through the resistor and D2. If it is desired that the lamp go out completely, leave the resistor and diode out of the circuit. Joe[/list] -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294837#294837 Attachments: http://forums.matronics.com//files/lamppercent20dimmer1_832.jpg ________________________________________________________________________________
Subject: Re: B & C Specialties Warning Light- Would Like to
Dim
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 19, 2010
bobair, Here is a circuit to dim a lamp. http://public.bay.livefilestore.com/y1pnjhA-QOagoszIUOS_iGTx6Uw9gnQ1G-xEr5gCUrpDQ4RGg9zXqzo-0gwBpbT2GBxlz9tWj7Y1QjbnTMtbIq4Sw/Lamp%20dimmer.jpg The lamp will illuminate normally until the momentary switch is pushed. Then the relay will energize and hold until the alarm condition goes away. With the relay energized, the lamp current is reduced by the resistor. If it is desired that the lamp go out completely, remove the resistor from the circuit. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294843#294843 Attachments: http://forums.matronics.com//files/lamp_dimmer_397.jpg ________________________________________________________________________________
Date: Apr 19, 2010
From: Sean Stephens <sean(at)stephensville.com>
Subject: Re: RE: Designing a circuit question
I've also had fun playing around with this to help learn the basics. http://www.nerdkits.com/ On 4/19/10 9:32 AM, David wrote: > > For simplicity's sake, look at the Arduino. For more detailed > information, start at Freescale's (formerly Motorola) sites. > > David > > > Doug Ilg wrote: >> --> AeroElectric-List message posted by: Doug Ilg >> >> Dennis, >> >> I'm not really the right person to give lessons on microprocessors. >> All that I've done is to implement simple schematics and programs >> that I found on the 'net. (A quick search for "PIC16" should find >> some sites with projects for that popular line of microprocessors.) >> I know from that that you can drive an LED directly off an output pin >> with an appropriate resistor. >> >> My point was to tell you that the relay that was referred to is not >> necessary for your original purpose (to light an LED). It would be >> useful to actually interrupt current to the motor, if you chose to do >> that. >> >> Maybe the person who originally suggested using a microprocessor can >> give you better advice on how to use those. >> >> Doug Ilg >> Grumman Tiger N74818, College Park Airport (KCGS), Maryland >> Challenger II LSS LW (N641LG reserved) - kit underway at Laurel >> Suburban (W18) >> >> >> >> ----- Original Message ---- >>> From: Dennis& Anne Glaeser<glaesers(at)wideopenwest.com> >>> To: aeroelectric-list(at)matronics.com >>> Sent: Sun, April 18, 2010 6:42:02 PM >>> Subject: AeroElectric-List: Re: RE: Designing a circuit question >> Doug, >> >> It >>> may be clear to you, but you've got to do better than that to be >>> clear to >> me >>> :-) >> I understand the concept, but need a circuit diagram, and which >>> $1 >> microprocessor to use. >> I agree that once I know how to turn the LED on, >>> adding a relay is straight >> forward. Have to admit I hadn't thought of >>> that. I have to think about it >> and decide if it is worth the extra >>> complexity and parts - vs. just me just >> letting go of the >>> switch... >> >> >> >> >> >> >> > > ________________________________________________________________________________
Subject: Re: Prop Pitch Controller
From: Etienne Phillips <etienne.phillips(at)gmail.com>
Date: Apr 19, 2010
On 19 Apr 2010, at 4:50 PM, Robert L. Nuckolls, III wrote: > > I've sketched a current limiter circuit and posted it > at: > > http://aeroelectric.com/Pictures/Schematics/PropPitchController.pdf > > The parts are available from http://digikey.com and the bill of > materials is about $10. Hi Bob, and everyone else following this thread... I have an even simpler solution, possibly costing significantly less, using the hotly debated poly-fuse. Simply put a 6A or 7A one in series with the motor, with an LED+resistor across it. When the fuse trips, the LED is energised... In it's normal state, all the current travels through the low impedance fuse, and 'none' through the LED+resistor path. No heatsink required! However, there is the problem of securing everything and making sure vibration doesn't age the soldered joints prematurely. Comments? Thanks Etienne ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 19, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Afternoon 'Lectric Bob, To me, they look and sound just like the ones that were used on those Ford gasoline fired heaters back in the thirties. But my memory could be fooling me. Those were probably the Stewart Warner or Bendix pumps. Whadda Ya Think? If so. does that mean I need to monitor the frequency some how? This is getting complicated,. No wonder nobody does it! Happy Skies, Old Bob In a message dated 4/19/2010 10:17:33 A.M. Central Daylight Time, nuckolls.bob(at)aeroelectric.com writes: Good Morning 'Lectric Bob, This discussion of controlling a circuit by noting the change in power consumption has gotten me to think a bit and that is always dangerous. But exciting too! Fortunately much less hazardous than inverted flight 6' off the runway . . . My electrical knowledge is miniscule, but I can generally understand the principles once they have been explained by you and the other good instructors on this list. I have the desire to know when fuel stops flowing from one tank to another tank via an electric pump. In other words, I would like to know when all of the fuel from a tank has been transferred. My transfer system uses a Facet plunger style pump and as the tank runs dry, the sound of the pump changes. Unfortunately, I can only hear the pump running when I am parked on the ground with my engine shut down. I have tried to monitor the total system amperage load to see if I could detect the change when a tank runs dry, but the load seems to oscillate enough that I cannot pick it up via that instrument. I am using an E.I. VA-1A to monitor the alternator output. Is there a simple and, hopefully, economical way to measure the amount of current it takes to drive the pump or is there a better way to tell when fuel is no longer being transferred? I have thought of using a pressure gauge in the fuel line, but maybe it would be easier to measure the change in current draw of the fuel pump? Facet says that the pump can be run dry for a short period of time, but they will not specify how long that time can be! I hate to run my pump when it is operating dry. An indicator light to tell me it is running dry would sure be helpful. Any help available is sincerely appreciated. I've not studied the Facet pumps but waaayyyy back when, the Bendix thump-thump pumps were king. Those pumps used a solenoid to "cock" a spring that in turn put pressure on the fuel. Selecting a spring tension sets the fuel pump's output pressure. When the plunger bottoms out, contacts close to energize the solenoid thus re-cocking the spring for the next stroke. Obviously, the current draw of this device is constant . . . it's a function of applied voltage and coil resistance of the solenoid. So if we're to remain faithful to the laws of conservation of energy, then the thing that changes for pump load is FREQUENCY. The lower the back pressure, the faster the pump cycles for each stroke. Maximum frequency occurs when the back pressure went to zero. Do the Facets do the same thing? I've had a pump laying here for several years. Somebody sent me one to do an energy study at various pressures and flows for a load analysis . . . never got around to setting it up. Probably ought to do that. It would be cool if we could get the Facet patent numbers to look up their operating principals. Bob . . . (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution) ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 19, 2010
Subject: Re: Designing a circuit question
Good Afternoon Dj, That sounds like just what I need! Unfortunately, I want to use it on a certificated airplane. I will check it out. Thanks much for the information. Happy Skies, Old Bob In a message dated 4/19/2010 9:48:46 A.M. Central Daylight Time, deej(at)deej.net writes: --> AeroElectric-List message posted by: Dj Merrill On 04/19/2010 07:39 AM, BobsV35B(at)aol.com wrote: > I have the desire to know when fuel stops flowing from one tank to > another tank via an electric pump. How about an optical in-line fuel sensor? http://www.pillarpointelectronics.com/ufstkit.html <http://www.pillarpointelectronics.com/ufstkit.html> -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ ________________________________________________________________________________
Subject: Re: Designing a circuit question
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 19, 2010
I wrapped 25 turns of 20awg magnet wire around a magnetic reed switch. I was surprised at how well it works. Less than 1/2 amp is enough to close the switch. Very few turns of wire will be required for Dennis' application of turning on a light when motor current exceeds 7amps. Joe Ref: http://www.aeroelectric.com/articles/Failure_Detection_and_Annunciation.pdf -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294867#294867 ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Facet pumps: Energy vs. Flow
Date: Apr 19, 2010
To me, they look and sound just like the ones that were used on those Ford gasoline fired heaters back in the thirties. But my memory could be fooling me. Those were probably the Stewart Warner or Bendix pumps. Whadda Ya Think? If so. does that mean I need to monitor the frequency some how? This is getting complicated,. No wonder nobody does it! Happy Skies, Old Bob I am not sure of the application here, but I believe that there should be a significant pressure drop on the output of the pump, when there is no longer any fuel. This being the case, perhaps you could use a pressure switch, similar to what is used to monitor engine oil pressure and turn on the hobbs meter, on some aircraft. You would need to check the pressure differential between pumping fuel and empty tank pumping, and use a switch midway between. This would be a normally closed switch which would open when there is fuel flow and close, to turn on the light when there is no more fuel to pump. Not sure if this is a viable option for your application, but might work, and is very simple. (I especially like simple:-) Roger ________________________________________________________________________________
From: "Glaeser, Dennis" <dennis.glaeser(at)hp.com>
Date: Apr 19, 2010
Subject: Re: Prop Pitch Controller
Thanks Bob! Now a few questions: Does the current limiting characteristic you mention literally limit the current to the pitch motor? My guess is it does (at least somewhat), which is why the N-fet becomes a cabin heater. I'm thinking that the electrical paths from the switch to the N-fet, and path from the N-fet to the ALSRJ resistor to ground need to be capable of 10A, but the other wiring will see much less. How would I 'adjust for desired limit' on the ALSRJ resistor to go up to say 8A? How did you calculate or estimate that value? How sensitive would you anticipate that to be? The reason I ask is that the load on the motor does increase as the pitch on the blades approach the high (and low) pitch limits, before the mechanical stop is reached. The mechanism is literally twisting composite blades, they don't rotate in bearings like 'regular' adjustable blades. I may have to adjust the current limit to be sure I can get the blades close enough to the pitch limits for my purposes. My rough measurement of current (reading a clamp on meter) indicates a pretty good knee in the curve at around 8A. 6A may be close enough, only testing will tell. Finally, how would you compare this circuit to the reed switch approach that Joe Gores proposed, from a standpoint of repeatability of sensing the target amperage, and the ability to make adjustments to get to the desired target (number of winds and wire size selection)? As usual, I'm awed by, and grateful for, your generosity of time and talent. Dennis ------------------------------------------------------------------- From: Robert L. Nuckolls, III (nuckolls.bob(at)aeroelectric.com) Date: Mon Apr 19 - 7:52 AM I've sketched a current limiter circuit and posted it at: http://aeroelectric.com/Pictures/Schematics/PropPitchController.pdf ________________________________________________________________________________
Subject: Bussmann fuse blocks
Date: Apr 19, 2010
From: <longg(at)pjm.com>
Jef, I've got a 6 & 12 position (mounted once but never used) you can have for postage from 19038 in the US. Glenn -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of James Kilford Sent: Friday, April 16, 2010 1:26 PM Subject: Re: AeroElectric-List: Bussmann fuse blocks Jef, I ordered mine from B&C Specialty. Got here in no time (to the UK). http://www.bandc.biz/circuit-protective-devices.aspx James On Fri, Apr 16, 2010 at 4:26 PM, Jef Vervoort wrote: > Bob and all, > > > Im interested in using the Bussman fuse block, as suggested in Appendix Z > Note 19. > > > Where could I find these? > > > Jef in Belgium, 91031. > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 19, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Afternoon Roger, That is the path I was exploring before I read the idea of using the amount of current needed to monitor a circuit. Just thought the electrical solution might be simpler than using pressure. So far, I have not found a source for pressure switches that will activate at the very low pressures involved. I don't have exact numbers as yet, but it seems we will need to be able to tell the difference between one PSI and about two PSI. So far, that optical device seems the best, but I want to use this on a certificated aircraft. Consequently, a pressure switch or anything else that is put in the fuel system probably has to meet certification standards. Just measuring the current could be considered as a Part 43 acceptable monitor. Happy Skies, Old Bob In a message dated 4/19/2010 3:09:52 P.M. Central Daylight Time, mrspudandcompany(at)verizon.net writes: To me, they look and sound just like the ones that were used on those Ford gasoline fired heaters back in the thirties. But my memory could be fooling me. Those were probably the Stewart Warner or Bendix pumps. Whadda Ya Think? If so. does that mean I need to monitor the frequency some how? This is getting complicated,. No wonder nobody does it! Happy Skies, Old Bob I am not sure of the application here, but I believe that there should be a significant pressure drop on the output of the pump, when there is no longer any fuel. This being the case, perhaps you could use a pressure switch, similar to what is used to monitor engine oil pressure and turn on the hobbs meter, on some aircraft. You would need to check the pressure differential between pumping fuel and empty tank pumping, and use a switch midway between. This would be a normally closed switch which would open when there is fuel flow and close, to turn on the light when there is no more fuel to pump. Not sure if this is a viable option for your application, but might work, and is very simple. (I especially like simple:-) Roger ________________________________________________________________________________
Date: Apr 19, 2010
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Facet pumps: Energy vs. Flow
On 4/19/2010 3:03 PM, ROGER & JEAN CURTIS wrote: > > To me, they look and sound just like the ones that were used > on those Ford gasoline fired heaters back in the thirties. But my memory > could be fooling me. > > Those were probably the Stewart Warner or Bendix pumps. > Whadda Ya Think? > > If so. does that mean I need to monitor the frequency some > how? > > This is getting complicated,. No wonder nobody does it! > > Happy Skies, > > Old Bob > > I am not sure of the application here, but I > believe that there should be a significant pressure drop on the output of > the pump, when there is no longer any fuel. This being the case, perhaps > you could use a pressure switch, similar to what is used to monitor engine > oil pressure and turn on the hobbs meter, on some aircraft. You would need > to check the pressure differential between pumping fuel and empty tank > pumping, and use a switch midway between. This would be a normally closed > switch which would open when there is fuel flow and close, to turn on the > light when there is no more fuel to pump. > > Not sure if this is a viable option for your > application, but might work, and is very simple. (I especially like > simple:-) > > Roger > If you're using it as a transfer pump, there won't be a lot of pressure since it will be just the 'head' from one tank to the other. Often no more than a few inches of rise, plus the resistance of the tubing. How about one of the sensing devices using light to detect the presence of liquid? I bought a couple several years ago, intending to use them to monitor end-of-transfer from my aux tanks, then forgot to install them.... They mount in a single hole & have a cone shaped plexi tip. An LED shines out through the plexi; presence/absence of liquid changes the light reflected back into the photocell in the same housing, changing the state of the sense line. If that interests you, I'll try to locate the name of the device & a source for you. Charlie ________________________________________________________________________________
From: MLWynn(at)aol.com
Date: Apr 19, 2010
Subject: Re: The Miracle Whip series antennas
What is a Miracle Whip antenna? Michael Wynn RV 8 Finishing San Ramon, CA In a message dated 4/19/2010 12:47:59 A.M. Pacific Daylight Time, klburris(at)frontiernet.net writes: Folks; >From the 'for what it's worth' dept -- I bought a plane that had a standard Comant antenna mounted on the bottom on an almost all metal plane. Sitting on the ground, I was unable to receive weather. I replaced that antenna with a miracle whip placed in a small fiberglass portion of the plane at about the same distance from the groun d. I was amazed at the results in reception and also the cleanliness of reception. Friends told me my radio coms were crystal clear. I am a happy Miracle Whip user. The antenna is also in one piece, so if you don=99t glue it in place, it will serve as a great rubber duck replacement for a handheld. -- Keith ________________________________________________________________________________
Date: Apr 19, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: B & C Specialties Warning Light- Would Like
to Dim At 10:16 AM 4/19/2010, you wrote: > >Here is a circuit to dim a lamp. >http://public.bay.livefilestore.com/y1pVqq2FYLLgCKpbuePN3hR2wkiWR6Df_p9F5fNZVjfBbIR6CPx-VYQ7Zo3Qj3z-2-t2qc_8BmTDQ_SzdazZkFHRQ/Lamp%20dimmer.jpg >The lamp will illuminate normally until the momentary switch is >pushed. The relay will then pull in and hold until the alarm >condition no longer exists. With the relay energized, full voltage >is removed from the lamp and is replaced by reduced voltage through >the resistor and D2. If it is desired that the lamp go out >completely, leave the resistor and diode out of the circuit. The B&C warning lamps flash and would not allow the relay to remain latched. Bob . . . ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 19, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Morning Charlie, Those units by Pillar Point Electronics look very promising. As I said a couple of messages back, I need something that can be used on a normally certificated aircraft. Not sure about the PPE product, but I am checking into it. Thanks for the comment. Happy Skies, Old Bob In a message dated 4/19/2010 4:50:49 P.M. Central Daylight Time, ceengland(at)bellsouth.net writes: --> AeroElectric-List message posted by: Charlie England On 4/19/2010 3:03 PM, ROGER & JEAN CURTIS wrote: > > To me, they look and sound just like the ones that were used > on those Ford gasoline fired heaters back in the thirties. But my memory > could be fooling me. > > Those were probably the Stewart Warner or Bendix pumps. > Whadda Ya Think? > > If so. does that mean I need to monitor the frequency some > how? > > This is getting complicated,. No wonder nobody does it! > > Happy Skies, > > Old Bob > > I am not sure of the application here, but I > believe that there should be a significant pressure drop on the output of > the pump, when there is no longer any fuel. This being the case, perhaps > you could use a pressure switch, similar to what is used to monitor engine > oil pressure and turn on the hobbs meter, on some aircraft. You would need > to check the pressure differential between pumping fuel and empty tank > pumping, and use a switch midway between. This would be a normally closed > switch which would open when there is fuel flow and close, to turn on the > light when there is no more fuel to pump. > > Not sure if this is a viable option for your > application, but might work, and is very simple. (I especially like > simple:-) > > Roger > If you're using it as a transfer pump, there won't be a lot of pressure since it will be just the 'head' from one tank to the other. Often no more than a few inches of rise, plus the resistance of the tubing. How about one of the sensing devices using light to detect the presence of liquid? I bought a couple several years ago, intending to use them to monitor end-of-transfer from my aux tanks, then forgot to install them.... They mount in a single hole & have a cone shaped plexi tip. An LED shines out through the plexi; presence/absence of liquid changes the light reflected back into the photocell in the same housing, changing the state of the sense line. If that interests you, I'll try to locate the name of the device & a source for you. Charlie ________________________________________________________________________________
From: Steve Thomas <lists(at)stevet.net>
Subject: Re: The Miracle Whip series antennas
Date: Apr 19, 2010
http://www.miracleantenna.com/AirWhip.htm Steve Thomas ________________________________________________________________________ On Apr 19, 2010, at 3:28 PM, MLWynn(at)aol.com wrote: > What is a Miracle Whip antenna? > > Michael Wynn > RV 8 Finishing > San Ramon, CA > > In a message dated 4/19/2010 12:47:59 A.M. Pacific Daylight Time, klburris(at)frontiernet.net writes: > > Folks; > > =46rom the 'for what it's worth' dept -- > > I bought a plane that had a standard Comant antenna mounted on the bottom on an almost all metal plane. Sitting on the ground, I was unable to receive weather. I replaced that antenna with a miracle whip placed in a small fiberglass portion of the plane at about the same distance from the ground. I was amazed at the results in reception and also the cleanliness of reception. Friends told me my radio coms were crystal clear. I am a happy Miracle Whip user. The antenna is also in one piece, so if you don=92t glue it in place, it will serve as a great rubber duck replacement for a handheld. > > > > > > -- Keith > > ________________________________________________________________________________
Date: Apr 19, 2010
From: paul wilson <pwmac(at)sisna.com>
Subject: Battery chargers.
Read this link an tell me your comments. News to me. http://www.optimabatteries.com/product_support/resuscitating_agmbattery.php ________________________________________________________________________________
Date: Apr 19, 2010
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Facet pumps: Energy vs. Flow
Certificated. Bummer. If you think you can legally use current sensing, have you tried a restricter in the pump's output to see if it will raise the current enough to be measurable vs the no-flow state? On 4/19/2010 6:16 PM, BobsV35B(at)aol.com wrote: > Good Morning Charlie, > Those units by Pillar Point Electronics look very promising. As I said > a couple of messages back, I need something that can be used on a > normally certificated aircraft. Not sure about the PPE product, but I > am checking into it. > Thanks for the comment. > Happy Skies, > Old Bob > In a message dated 4/19/2010 4:50:49 P.M. Central Daylight Time, > ceengland(at)bellsouth.net writes: > > > > On 4/19/2010 3:03 PM, ROGER & JEAN CURTIS wrote: > > > > To me, they look and sound just like the ones that were used > > on those Ford gasoline fired heaters back in the thirties. But > my memory > > could be fooling me. > > > > Those were probably the Stewart Warner or Bendix pumps. > > Whadda Ya Think? > > > > If so. does that mean I need to monitor the frequency some > > how? > > > > This is getting complicated,. No wonder nobody does it! > > > > Happy Skies, > > > > Old Bob > > > > I am not sure of the application here, but I > > believe that there should be a significant pressure drop on the > output of > > the pump, when there is no longer any fuel. This being the > case, perhaps > > you could use a pressure switch, similar to what is used to > monitor engine > > oil pressure and turn on the hobbs meter, on some aircraft. You > would need > > to check the pressure differential between pumping fuel and > empty tank > > pumping, and use a switch midway between. This would be a > normally closed > > switch which would open when there is fuel flow and close, to > turn on the > > light when there is no more fuel to pump. > > > > Not sure if this is a viable option for your > > application, but might work, and is very simple. (I especially like > > simple:-) > > > > Roger > > > If you're using it as a transfer pump, there won't be a lot of > pressure > since it will be just the 'head' from one tank to the other. Often no > more than a few inches of rise, plus the resistance of the tubing. > > How about one of the sensing devices using light to detect the > presence > of liquid? I bought a couple several years ago, intending to use > them to > monitor end-of-transfer from my aux tanks, then forgot to install > them.... They mount in a single hole & have a cone shaped plexi > tip. An > LED shines out through the plexi; presence/absence of liquid > changes the > light reflected back into the photocell in the same housing, changing > the state of the sense line. > > If that interests you, I'll try to locate the name of the device & a > source for you. > > Charlie > > * > > > * ________________________________________________________________________________
Date: Apr 19, 2010
From: Eric Schlanser <eschlanser(at)yahoo.com>
Subject: switch breaker on ALT field
While in the-design stage-of an electrical system for an OBAM homebuilt done according to Z-13/8 and Z-24, I have searched the archives and have o nly managed to-find a partial answer.--So I will ask directly of Bob and the group. Is there any reason that the-panel circuit breakers-alon gside the ALT-switches cannot be combined into two-combination switch/C B's,-(assuming I can find reliable devices)? - Thanks in advance, Eric Schlanser, W-10 with Lycoming and-Denso IR main ALT with B&C SD-8 au x ALT=0A=0A=0A ________________________________________________________________________________
Date: Apr 20, 2010
Subject: Re: Facet pumps: Energy vs. Flow
From: Bill Boyd <sportav8r(at)gmail.com>
How about some filtering on the "input" line of the ammeter? If we're looking at constant-amplitude square wave current pulses of varying frequency, a capacitive filter to perform an "integral" function might give you an average-current-over-time measurement that closely matches the frequency and therefore the load on the pump. In practice, I am not sure from listening to my Facet pump all these years how much the frequency changes as a function of load. There is a sound change as it self-primes when I first hit it before engine-start. Just a thought. I had to do the pneumatic equivalent (expansion chamber plus input restrictor) to keep my manifold pressure digital readout from jumping all around in an un-readable fashion. A little RC pi or L network might do what you need. Bill B. On Mon, Apr 19, 2010 at 9:56 PM, Charlie England wrote: > ceengland(at)bellsouth.net> > > Certificated. Bummer. > > If you think you can legally use current sensing, have you tried a > restricter in the pump's output to see if it will raise the current enough > to be measurable vs the no-flow state? > > On 4/19/2010 6:16 PM, BobsV35B(at)aol.com wrote: > >> Good Morning Charlie, >> Those units by Pillar Point Electronics look very promising. As I said a >> couple of messages back, I need something that can be used on a normally >> certificated aircraft. Not sure about the PPE product, but I am checking >> into it. >> Thanks for the comment. >> Happy Skies, >> Old Bob >> In a message dated 4/19/2010 4:50:49 P.M. Central Daylight Time, >> ceengland(at)bellsouth.net writes: >> >> >> >> On 4/19/2010 3:03 PM, ROGER & JEAN CURTIS wrote: >> > >> > To me, they look and sound just like the ones that were used >> > on those Ford gasoline fired heaters back in the thirties. But >> my memory >> > could be fooling me. >> > >> > Those were probably the Stewart Warner or Bendix pumps. >> > Whadda Ya Think? >> > >> > If so. does that mean I need to monitor the frequency some >> > how? >> > >> > This is getting complicated,. No wonder nobody does it! >> > >> > Happy Skies, >> > >> > Old Bob >> > >> > I am not sure of the application here, but I >> > believe that there should be a significant pressure drop on the >> output of >> > the pump, when there is no longer any fuel. This being the >> case, perhaps >> > you could use a pressure switch, similar to what is used to >> monitor engine >> > oil pressure and turn on the hobbs meter, on some aircraft. You >> would need >> > to check the pressure differential between pumping fuel and >> empty tank >> > pumping, and use a switch midway between. This would be a >> normally closed >> > switch which would open when there is fuel flow and close, to >> turn on the >> > light when there is no more fuel to pump. >> > >> > Not sure if this is a viable option for your >> > application, but might work, and is very simple. (I especially like >> > simple:-) >> > >> > Roger >> > >> If you're using it as a transfer pump, there won't be a lot of >> pressure >> since it will be just the 'head' from one tank to the other. Often no >> more than a few inches of rise, plus the resistance of the tubing. >> >> How about one of the sensing devices using light to detect the >> presence >> of liquid? I bought a couple several years ago, intending to use >> them to >> monitor end-of-transfer from my aux tanks, then forgot to install >> them.... They mount in a single hole & have a cone shaped plexi >> tip. An >> LED shines out through the plexi; presence/absence of liquid >> changes the >> light reflected back into the photocell in the same housing, changing >> the state of the sense line. >> >> If that interests you, I'll try to locate the name of the device & a >> source for you. >> >> Charlie >> >> * >> >> >> * >> > > ________________________________________________________________________________
Subject: Re: Facet pumps: Energy vs. Flow
From: "rampil" <ira.rampil(at)gmail.com>
Date: Apr 20, 2010
Good engineering principles favor measuring the actual parameter you want, rather than a surrogate, especially when there is no reliable one-to-one mapping of one to the other. In the case of current draw, for example, overheating the coil or dirt in the mechanism will probably change the current draw Pressure downstream would depend on where the fill hose enters the downstream tank, if at the bottom, or at a positive hydrostatic head, the pressure downstream of the pump will stay positive while there is fuel in the tank. What about measuring fuel level in the feeding tank, is not that what you really want to make a decision with? When it reads zero, stop pumping? -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=294942#294942 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 20, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Morning Bill, Wow! It appears that any suitable current measuring device will be a lot more complex than my feeble brain can comprehend. Thanks to you and all the others that have contributed to my on going education. In any case, it does seem that a few breadboard experiments are in order. Happy Skies, Old Bob In a message dated 4/20/2010 6:41:53 A.M. Central Daylight Time, sportav8r(at)gmail.com writes: How about some filtering on the "input" line of the ammeter? If we're looking at constant-amplitude square wave current pulses of varying frequency, a capacitive filter to perform an "integral" function might give you an average-current-over-time measurement that closely matches the frequency and therefore the load on the pump. In practice, I am not sure from listening to my Facet pump all these years how much the frequency changes as a function of load. There is a sound change as it self-primes when I first hit it before engine-start. Just a thought. I had to do the pneumatic equivalent (expansion chamber plus input restrictor) to keep my manifold pressure digital readout from jumping all around in an un-readable fashion. A little RC pi or L network might do what you need. Bill B. On Mon, Apr 19, 2010 at 9:56 PM, Charlie England <_ceengland(at)bellsouth.net_ (mailto:ceengland(at)bellsouth.net) > wrote: <_ceengland(at)bellsouth.net_ (mailto:ceengland(at)bellsouth.net) > Certificated. Bummer. If you think you can legally use current sensing, have you tried a restricter in the pump's output to see if it will raise the current enough to be measurable vs the no-flow state? On 4/19/2010 6:16 PM, _BobsV35B(at)aol.com_ (mailto:BobsV35B(at)aol.com) wrote: Good Morning Charlie, Those units by Pillar Point Electronics look very promising. As I said a couple of messages back, I need something that can be used on a normally certificated aircraft. Not sure about the PPE product, but I am checking into it. Thanks for the comment. Happy Skies, Old Bob In a message dated 4/19/2010 4:50:49 P.M. Central Daylight Time, _ceengland(at)bellsouth.net_ (mailto:ceengland(at)bellsouth.net) writes: <_ceengland(at)bellsouth.net_ (mailto:ceengland(at)bellsouth.net) > On 4/19/2010 3:03 PM, ROGER & JEAN CURTIS wrote: > > To me, they look and sound just like the ones that were used > on those Ford gasoline fired heaters back in the thirties. But my memory > could be fooling me. > > Those were probably the Stewart Warner or Bendix pumps. > Whadda Ya Think? > > If so. does that mean I need to monitor the frequency some > how? > > This is getting complicated,. No wonder nobody does it! > > Happy Skies, > > Old Bob > > I am not sure of the application here, but I > believe that there should be a significant pressure drop on the output of > the pump, when there is no longer any fuel. This being the case, perhaps > you could use a pressure switch, similar to what is used to monitor engine > oil pressure and turn on the hobbs meter, on some aircraft. You would need > to check the pressure differential between pumping fuel and empty tank > pumping, and use a switch midway between. This would be a normally closed > switch which would open when there is fuel flow and close, to turn on the > light when there is no more fuel to pump. > > Not sure if this is a viable option for your > application, but might work, and is very simple. (I especially like > simple:-) > > Roger > If you're using it as a transfer pump, there won't be a lot of pressure since it will be just the 'head' from one tank to the other. Often no more than a few inches of rise, plus the resistance of the tubing. How about one of the sensing devices using light to detect the presence of liquid? I bought a couple several years ago, intending to use them to monitor end-of-transfer from my aux tanks, then forgot to install them.... They mount in a single hole & have a cone shaped plexi tip. An LED shines out through the plexi; presence/absence of liquid changes the light reflected back into the photocell in the same housing, changing the state of the sense line. If that interests you, I'll try to locate the name of the device & a source for you. Charlie ________________________________________________________________________________
Date: Apr 20, 2010
Subject: Re: Facet pumps: Energy vs. Flow
From: "Jon Finley" <jon(at)finleyweb.net>
=0AI find this discussion very interesting and hope for an inexpensive solu tion. I really like that Pillar Point flow detector but the price is more than I'd like to spend.=0A =0AJust to add some data points.... In my case, I know the fuel level in the tank but I wish to know when fuel stops being delivered to that tank so alternate plans can be made. So, a "fuel is not f lowing" indicator would add a level of comfort (would be "nice" but certain ly not mandatory since I am currently flying without this).=0A =0AMore spec ifically, I have a large main tank from which fuel is pumped into the heade r. The header is about 5 gallons (one hour of flight time). I typically l eave my transfer pump on all the time. If it were to stop and I didn't not ice (which is likely), I have a warning light that will come on at about 2. 5-3 gallons. That leaves me with about 30 minutes to figure out what to do . If I had known immediately, I would have had 60 minutes. Of course, I h ave a backup fuel pump which I would immediately switch on. However; it ca n take some time before seeing the fuel level start to rise. When dealing w ith a 30 minute window, knowing now versus knowing in 5-10 minutes is a big deal (at least in terms of my stress level - FYI, I live out west were air ports are frequently more than 30 minutes apart).=0A=0AJon Finley=0AN314JF - Q2 - Subaru EJ22=0A[http://www.finleyweb.net/Q2Subaru.aspx] http://www.fi nleyweb.net/Q2Subaru.aspx=0A =0A =0A=0A-----Original Message-----=0AFrom: " rampil" =0ASent: Tuesday, April 20, 2010 6:41am=0ATo: aeroelectric-list(at)matronics.com=0ASubject: AeroElectric-List: Re: Facet pu =0A=0AGood engineering principles favor measuring th e actual parameter=0Ayou want, rather than a surrogate, especially when the re is no=0Areliable one-to-one mapping of one to the other.=0A=0AIn the cas e of current draw, for example, overheating the coil or dirt=0Ain the mecha nism will probably change the current draw=0APressure downstream would depe nd on where the fill hose enters the =0Adownstream tank, if at the bottom, or at a positive hydrostatic head, the =0Apressure downstream of the pump w ill stay positive while there is fuel=0Ain the tank.=0A=0AWhat about measur ing fuel level in the feeding tank, is not that what you=0Areally want to m ake a decision with? When it reads zero, stop pumping?=0A=0A--------=0AIra N224XS=0A=0A=0A=0A=0ARead this topic online here:=0A=0Ahttp://forums.matron ================0A=0A=0A=0A ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 20, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Morning Ira, I have what I consider to be relatively good fuel gauges in the tanks, but find that there is at least a ten to fifteen minute window between where the gauge says empty and it actually will be dry. I do not wish to turn the pump off too soon and have fuel in the tank that has not been used and I do not like to run the pump when it is not actually pumping fuel. It would be very nice to be able to verify the accuracy of the fuel gauge by noting when the pump stops pumping fuel rather than running the pump while dry for possibly an extra ten to fifteen minutes every time I utilize the auxiliary fuel tank. I do have excellent fuel use measuring capability and what I do now is note the fuel burned number when I turn on the pump and shut it off when the amount of fuel known to be in the tank has been burned. Nevertheless, it would be nice to know within seconds when the tank has run dry so that the pump could be turned off. I really would rather not be running the pump when it is not pumping fuel. Happy Skies, Old Bob In a message dated 4/20/2010 7:43:50 A.M. Central Daylight Time, ira.rampil(at)gmail.com writes: --> AeroElectric-List message posted by: "rampil" Good engineering principles favor measuring the actual parameter you want, rather than a surrogate, especially when there is no reliable one-to-one mapping of one to the other. In the case of current draw, for example, overheating the coil or dirt in the mechanism will probably change the current draw Pressure downstream would depend on where the fill hose enters the downstream tank, if at the bottom, or at a positive hydrostatic head, the pressure downstream of the pump will stay positive while there is fuel in the tank. What about measuring fuel level in the feeding tank, is not that what you really want to make a decision with? When it reads zero, stop pumping? -------- Ira N224XS ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Re: Facet pumps: Energy vs. Flow
Date: Apr 20, 2010
Bob=2C Pardon me for butting in=2C but from my experience with certificated airp lanes=2C it is virtually impossible to get a field approval like you're aft er. I used to have a 1961 Cessna 172=2C with an O-300 Continental. On those hot mid-summer California days (100+)=2C my oil temps got well into the red on climbout!! I checked the accuracy of the gauge=2C and it was correct! Therefore=2C I wanted to add an oil cooler to my Cessna 172. It didn't c ome with one=2C but I could get a later model 172 oil cooler to fit. I sen t off my Form 337 to the local FSDO=2C and their first reaction was "NO!" Their attitude was "if it didn't come with one=2C it doesn't need one!!" I was irritated (to say the least)=2C and requested an appeal. They fina lly relented and said it would be okay. For crying out loud =2C it was jus t an oil cooler!! (all certified parts=2C too) My opinion is=3B there ain't no way you can legally add any kind of perma nent parts to modify to your fuel pump=2C fuel lines=2C or anything else=2C on a certificated airplane=2C without that approved 337. Just my opinion................. Mike Welch From: BobsV35B(at)aol.com Date: Tue=2C 20 Apr 2010 09:34:57 -0400 Subject: Re: AeroElectric-List: Re: Facet pumps: Energy vs. Flow Good Morning Ira=2C I have what I consider to be relatively good fuel gauges in the tanks=2C bu t find that there is at least a ten to fifteen minute window between where the gauge says empty and it actually will be dry. I do not wish to turn the pump off too soon and have fuel in the tank that has not been used and I d o not like to run the pump when it is not actually pumping fuel. It would be very nice to be able to verify the accuracy of the fuel gauge b y noting when the pump stops pumping fuel rather than running the pump whil e dry for possibly an extra ten to fifteen minutes every time I utilize the auxiliary fuel tank. I do have excellent fuel use measuring capability and what I do now is note the fuel burned number when I turn on the pump and shut it off when the am ount of fuel known to be in the tank has been burned. Nevertheless=2C it would be nice to know within seconds when the tank has r un dry so that the pump could be turned off. I really would rather not be running the pump when it is not pumping fuel. Happy Skies=2C Old Bob In a message dated 4/20/2010 7:43:50 A.M. Central Daylight Time=2C ira.ramp il(at)gmail.com writes: Good engineering principles favor measuring the actual parameter you want=2C rather than a surrogate=2C especially when there is no reliable one-to-one mapping of one to the other. In the case of current draw=2C for example=2C overheating the coil or dirt in the mechanism will probably change the current draw Pressure downstream would depend on where the fill hose enters the downstream tank=2C if at the bottom=2C or at a positive hydrostatic head=2C the pressure downstream of the pump will stay positive while there is fuel in the tank. What about measuring fuel level in the feeding tank=2C is not that what you really want to make a decision with? When it reads zero=2C stop pumping? -------- Ira N224XS _________________________________________________________________ Hotmail is redefining busy with tools for the New Busy. Get more from your inbox. http://www.windowslive.com/campaign/thenewbusy?ocid=PID28326::T:WLMTAGL:O N:WL:en-US:WM_HMP:042010_2 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 20, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Afternoon Mike, Believe it or not I do understand your frustration and the problems that are faced when dealing with the FAA. It is my opinion that the vast majority of the folks at FAA want to do a good job, but are so hamstrung with regulations and paper work that it is easier to just say no. However, I have had fairly good luck getting local approvals from my supervising FSDO. As I think we can all agree, each FSDO is a kingdom unto itself and what is easy to get approved at one office may be impossible at another. Nevertheless, I have gotten several local approvals here locally. I do hold an A&P with Inspection Authorization. It does help me know who I should present the data to and how the presentation should be made. In general, if we can think of a way to add something that has no chance of interfering with required equipment, the local approval has a better chance of being approved. Once again, the FAA has no obligation to ever issue a local approval. In fact, if an individual inspector does issue the approval, he is doing it on his own knowledge and is personally responsible for what happens. In many ways it is surprising that any FAA inspector ever issues a local approval. He/she has no obligation to do so. It is just a privilege he has been accorded. Failure to do so does not hurt his career at all, but making a dumb approval could end his career. Happy Skies, Old Bob In a message dated 4/20/2010 12:37:05 P.M. Central Daylight Time, mdnanwelch7(at)hotmail.com writes: Bob, Pardon me for butting in, but from my experience with certificated airplanes, it is virtually impossible to get a field approval like you're after. I used to have a 1961 Cessna 172, with an O-300 Continental. On those hot mid-summer California days (100+), my oil temps got well into the red on climbout!! I checked the accuracy of the gauge, and it was correct! Therefore, I wanted to add an oil cooler to my Cessna 172. It didn't come with one, but I could get a later model 172 oil cooler to fit. I sent off my Form 337 to the local FSDO, and their first reaction was "NO!" Their attitude was "if it didn't come with one, it doesn't need one!!" I was irritated (to say the least), and requested an appeal. They finally relented and said it would be okay. For crying out loud , it was just an oil cooler!! (all certified parts, too) My opinion is; there ain't no way you can legally add any kind of permanent parts to modify to your fuel pump, fuel lines, or anything else, on a certificated airplane, without that approved 337. Just my opinion................. Mike Welch ________________________________________________________________________________
Subject: Re: switch breaker on ALT field
From: "rckol" <rckol(at)kaehlers.com>
Date: Apr 20, 2010
Switch breakers will function for this application. I have read conflicting reports about the long term reliability of these. Some folks end up tearing them out because they don't hold up and others have no trouble with them. Sorry, I don't have any brand specific recommendations. I am not going to use them. Dick -------- rck Read this topic online here: http://forums.matronics.com/viewtopic.php?p=295024#295024 ________________________________________________________________________________
Subject: S704-1 on Hot Side of Firewall?
From: "Noah" <sgninc(at)cox.net>
Date: Apr 20, 2010
I requested the spec sheet for the S704-1 relay from B&C, and it is a Tyco T9A with an operating temp limit of 85C (185F). This seems a bit low for mounting in the engine compartment on the firewall. where I had been planning to mount it. I called B&C to ask them if they recommended mounting these in the engine compartment and the gentleman I spoke with was not sure - he recommended a post here. Anybody know what the firewall temps can climb to?? Anybody mounted one of these firewall forward in an RV and had problems? Or had it last 2000 hours without issue?? -------- Highest Regards, Noah Forden RV-7A Rhode Island Read this topic online here: http://forums.matronics.com/viewtopic.php?p=295030#295030 ________________________________________________________________________________
Date: Apr 20, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: S704-1 on Hot Side of Firewall?
At 05:36 PM 4/20/2010, you wrote: > >I requested the spec sheet for the S704-1 relay from B&C, and it is >a Tyco T9A with an operating temp limit of 85C (185F). This seems a >bit low for mounting in the engine compartment on the firewall. >where I had been planning to mount it. I called B&C to ask them if >they recommended mounting these in the engine compartment and the >gentleman I spoke with was not sure - he recommended a post here. > >Anybody know what the firewall temps can climb to?? Anybody mounted >one of these firewall forward in an RV and had problems? Or had it >last 2000 hours without issue?? It will be fine. These devices and their close cousins are used under the hood of motor vehicles and they're fine. The various companies I've worked for have done numerous studies of temperature under the cowl and found that nothing gets really all that hot as long as it's not exposed to direct infra-red radiation from stacks (particularly turbochargers). I've seen some RG battery cases melted because they were too close to exhaust pipes. Bob . . . ________________________________________________________________________________
Date: Apr 20, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: switch breaker on ALT field
At 03:50 PM 4/20/2010, you wrote: > >Switch breakers will function for this application. > >I have read conflicting reports about the long term reliability of >these. Some folks end up tearing them out because they don't hold >up and others have no trouble with them. Sorry, I don't have any >brand specific recommendations. I am not going to use them. The mil-qualified sw/breakers are fine. Actually, the P&B W31 series are reasonably decent too. There's about 80K in service in Bonanzas and Barons since way back when . . . and yes, a few have failed in a way that put smoke in the cockpit . . . but those were the 30A devices that control electric prop de-ice. Obviously, you can't get the features in single switches of any kind that are offered in the progressive- transfer 2-pole toggles (2-10, 2-50, 2-70) but if your design goals don't require this feature, then the single switches will do. Now, having said that, I'm not sure I'd recommend the W31 used upstream of a crowbar ov protection system that I designed. I've not studied the trip dynamics of this device in that application. The miniature TI/Klixon style breakers have been paired with our crowbar ov systems by the thousands with good service histories. Bob . . . ________________________________________________________________________________
Subject: Re: Facet pumps: Energy vs. Flow
From: "user9253" <fran4sew(at)banyanol.com>
Date: Apr 21, 2010
A "tank empty switch" can be made with a magnet attached to a float inside of the tank. A magnetic reed switch on the outside of the tank will close when the magnet gets close to it. Of course this is only legal for home-built aircraft. The only thing visible on the outside of the tank will be a pair of wires with heat-shrink on the end that the covers the switch. Perhaps there are similar switches commercially available. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=295073#295073 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Apr 21, 2010
Subject: Re: Facet pumps: Energy vs. Flow
Good Morning Joe, Another great idea! This list is resourceful. For my purposes, the fuel gauge I have does a good job as far as telling me when my usable fuel is out of the tank. Admittedly, there are times when four or five minutes of fuel will make a difference and if the flight is planned to land with the FAA suggested thirty minute minimum planned fuel reserve, five more minutes will make a difference to me. However, I rarely cut fuel that close so my effort is oriented more toward reducing the time the pump will be operating dry. That is why I am more interested in finding out when the pump is pumping nothing but air. So far, the best answer appears to be the optical monitoring of fuel flow. I originally thought pressure would do the trick, but as many have pointed out, there may not be enough head pressure to allow consistent measurable


April 05, 2010 - April 21, 2010

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