AeroElectric-Archive.digest.vol-ju

October 18, 2010 - November 12, 2010



      Finally, I bypassed the B&C flasher and checked the relay operation back in
      the original circuit.
      
      First, I turn on the lights. Then, I turn on the wigwag, and the lights sta
      y
      constant (simulating timer less than 30 seconds). Third, I=92ll close the
      relay (simulating 30 seconds has elapsed) so current flows through the
      flasher (although since it=92s not hooked up, the lights should turn off.) 
      It
      works as I expected it to.
      
      http://videos.videopress.com/Dufybbyc/20101017-019_dvd.mp4
      
      Next steps:
      
      1) Figure out if the B&C wig-wag module is working correctly and I am makin
      g
      some sort of error.
      
      2) Once I get that working, hook it back up.
      
      3) Order a 2-10 switch to do the same thing on one switch per my second
      drawing:
      
      http://n999za.files.wordpress.com/2010/10/2-10wigwagproposal-off1.jpg
      
      Any comments? Ideas?
      
      -az
      
________________________________________________________________________________
Date: Oct 18, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: STROBE NOISE RESOLVED???
At 09:14 PM 10/17/2010, you wrote: One thing further to add Bob. Thank you so much for your help in solving this dilemma. Let me clarify, that I'm not trying to find the holy grail of a totally noise free airplane, but what I thought was an issue might not be one all together. I just wanted to know and understand what was going on. Good for you! I think that type of tenacity is what has lead me to the very near completion of the airplane (wheras most homebuilts don't get finished up), but this tenacity has also been a stop block to progress in certain instances. Your post regarding your issue on the king air line and the usefulnesss of Signal to noise ratio as a benchmark was not read by me until after I posted a moment ago, but I think you hit the nail on the head. While taxiing around yesterday... Probably while you were posting I notice that even with the headhpones past 60% volume turned up, I couldnt hear the noise with my Jabiru turning past 1300 rpm anyway. Now with the volume at 50% or below I cant hear it at all. Is my headphne actually amplifying the minimal noise? I think so. I've oft suggested that education is not cheap. The most valuable lessons are hard won in terms of time, deliberation and scrapped parts. There's another reader working on a wig-wag configuration that sparked his interest. It may turn out to be a useful exercise for his project, it may never fly. What he learns from this exercise will prove more valuable than the finished device. I can tell you that I've thrown far more parts in the trash than ever ended up in the first successful prototype. Bottom line is that what you take away from this experience will be valuable in two ways. It adds to your bundle of knowledge and makes future endeavors less expensive for not having to learn something new. It also qualifies you to be a teacher of simple-ideas as demonstrated by first-hand experiences in your shop. Sharing with the rest of the List members benefits us all. Bob . . . ________________________________________________________________________________
Date: Oct 18, 2010
From: Ed Holyoke <bicyclop(at)pacbell.net>
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help. Howdy Andrew, The one thing you should consider first is that the MR-16 sized HIDs, while brighter and cooler than the halogens, still suffer from the same undersized reflector. Getting the light pattern you want for landing and taxi just isn't going to happen from the wingtips. Even though they are very bright, they just don't project that well. The larger reflectors of the Duckworks style leading edge lamps work better at focusing the light where you want it. It's not just about how much light, but also about how well can you focus and project it. Another thing to think about is that your position and strobe lights are probably going to be in the wingtips, right? You'll have interference, in that the strobe/position lights will be in the way of the light you're trying to throw out in front of the plane from those little bulbs. I fit my RV-6 (project) wingtips for MR-16 halogens and experienced the fit and interference problems and the lack of usable light and chose to go back to wing leading edge lighting. I also fit MR-16 sized HIDs into some homemade enclosures mounted to the retractable gear of another plane (the absolute biggest lights we could fit), so I'm not just supposing about the beam pattern deficiency - I've seen it. In my flying 6A, with Duckworks rectangular lights, I've flown several hundred hours with 55w halogens, wig/wagging, which were adequate for both recognition and landing/taxi. When they burned out, I replaced them with 100w bulbs and, as you might expect, there was a noticeable improvement. You'd probably be very happy with HIDs in the leading edges, but my educated guess is you'd be pretty disappointed with the MR-16s in the wingtips. You are correct about wig/wagging being a good safety feature. Over the city, with flight following, other aircraft almost always report me in sight before I see them. The tower controller at my home airport has also made very positive comments about his ability to find me, with a glance. Pax, Ed Holyoke On 10/18/2010 7:23 AM, Andrew Zachar wrote: > Warning: The following is LONG and may be borderline too clever and > complicated for an OBAM airplane, but I'm having fun with the > experiment for now... > > (Also, you can read the following with embedded pictures/video at > http://n999za.wordpress.com/2010/10/11/rolling-my-own-wig-wag-circuit/ and > then http://n999za.wordpress.com/2010/10/17/wig-wag-fail/) > > Let's get started. > > Over the last couple months, Ive been eyeing various landing and taxi > light setups, trying to figure out what I want to do for my airplane. > Im not super keen on the leading edge landing/taxi light setup right > now, so I want to focus on putting all the lights in the wingtips. > There is a Vans wingtip landing light kit that puts two MR16 sized > bulbs in each wingtip. Supposedly, you can aim one set forward for > landing (also recognition) lights, and aim the other set down for > taxi. Ive read on the forums that people havent been too thrilled > with this setup using the standard 35W and 50W halogens that vans > provides (Is that what they provide?). Something about not getting > enough light on the centerline of the aircraft, where you need it for > landing. I have also read, however, that with the MR16 HID upgrades > from somewhere like www.planelights.com <http://www.planelights.com> > or duckworksav.com <http://duckworksav.com>, there is plenty of light > to go around. > > But then we come to wig-wag. I think wig-wag (pulsing lights) for the > landing lights is a requirement safety wise (for me), so I am planning > on incorporating a wig-wag circuit into my landing lights. > > I ________________________________________________________________________________
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help (WORK
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Oct 18, 2010
Andrew, What you need is a 555 timer. There are zillions of circuits discussed on the web. Or maybe someone on the forum will chime in. I'm not an electronics whiz, but this was a piece of cake to assemble from http://www.electronickits.com/kit/complete/elec/ck1614.htm?gclid=CNPA94rj2o4CFRcIYgodoEizAA. The PCB traces may need heavier wire overlays for landing lights, but the relay contacts are nominally good for 10a in this kit. I'm sure that someone out there makes a heavier gauge kit or can suggest how to modify this one to handle more current if your ldg lights require it. good luck, John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316210#316210 ________________________________________________________________________________
Date: Oct 18, 2010
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help (WORK
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
Thanks Jon. I have started to read about the 555 timer, but realized that to get what I wanted, I was going to have to build it. That kit looks like the perfect plug-in for the timer part of my setup. I only need the timer to activate the relay, so I think I'll be okay with lower amperage. I'm using the B&C 12V 40A SPDT relay for the electrons that are going to the lights. I'm still baffled about the wig-wag flasher operation. The buzzing (in the video) and the inability for it to complete a full "cycle" has me puzzled. Any ideas? Thanks again for the kit link. I'll get one ordered this afternoon and re-post on how it works. -az On Mon, Oct 18, 2010 at 1:55 PM, jonlaury wrote: > > Andrew, > > What you need is a 555 timer. There are zillions of circuits discussed on > the web. Or maybe someone on the forum will chime in. > > I'm not an electronics whiz, but this was a piece of cake to assemble from > http://www.electronickits.com/kit/complete/elec/ck1614.htm?gclid=CNPA94rj2o4CFRcIYgodoEizAA > . > > The PCB traces may need heavier wire overlays for landing lights, but the > relay contacts are nominally good for 10a in this kit. I'm sure that someone > out there makes a heavier gauge kit or can suggest how to modify this one to > handle more current if your ldg lights require it. > > good luck, > John > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=316210#316210 > > -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help (WORK
Date: Oct 18, 2010
> What you need is a 555 timer. > good luck=2C > John John=2C group=2C Radio Shack sells a neat little handbook with dozens and dozens of 555 time r circuits. I've built a few of them (like the infared sensor circuit and the cascading LEDs circuit=2C to name a couple). Oh=2C here it is next to computer! Written by Forrest M. Simms=2C it is a great little book for a guy to learn AND build some handy little electronic projects. I have his littl e "mini" notebook=2C plus I ended up getting the much larger hand-book (which is around here somewher e). If you are new to electronics=2C or have limited actual hands-on experience (like me)=2C the Radio Shack boolkets are a great way to introduce yourself to hands-on circuits that ar e fairly easy to build. Also=2C a quick update. I recently complained about Digikey's shipping pri ces=2C and found I had overlooked their shipping choice window. Now that I know better=2C I chose the cheape st shipping method (I'm in no hurry)=2C plus I made a direct price comparison with Digikey and Mouser=2C and Digike y was significantly cheaper. I feel if you can complain publicly=2C you should reward in public=2C too. Digikey goes back to the top of my 'electronics houses' list. Mike Welch ________________________________________________________________________________
Date: Oct 18, 2010
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help (WORK
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
Jon, all: After looking around a little more at www.electronickits.com, I found this timer: http://www.electronickits.com/kit/complete/timers/canck002.htm. Cheaper, smaller, etc. than the multi-mode timer. Instead of Delayed ON, it is Delayed OFF. I could easily switch the NO and NC parts of my circuit, but I'm wondering about the following things: 1) My SPDT relay would be closed less (instead of closed while wig-wagging, it is only closed for the 30 second timing period (presumably twice per flight for 30 seconds, instead of twice per flight for 5 minutes?)) Does this matter? 2) If the timer fails, it would default to flashing, which could flash the HIDs prematurely (harmful to HIDs). A delayed ON timer failure would prevent flashing, which is acceptable from a "harmful to HIDs" standpoint. 3) Will I get a few milliseconds of flasher activation before the relay closes once voltage is applied? A simplified diagram to illustrate the difference between the two. (Omitted the switches, but the "switched +14VDC" is the landing light switch.) http://n999za.files.wordpress.com/2010/10/delayedonvsdelayedoff.jpg I'm thinking based on the failure cases, I prefer delayed ON. Maybe I'll just spring for the multi-mode timer and get the delayed ON function I need (mode 3 as described in http://www.electronickits.com/kit/complete/elec/ck1614.pdf). Hmm. -az On Mon, Oct 18, 2010 at 1:55 PM, jonlaury wrote: > > Andrew, > > What you need is a 555 timer. There are zillions of circuits discussed on > the web. Or maybe someone on the forum will chime in. > > I'm not an electronics whiz, but this was a piece of cake to assemble from > http://www.electronickits.com/kit/complete/elec/ck1614.htm?gclid=CNPA94rj2o4CFRcIYgodoEizAA > . > > The PCB traces may need heavier wire overlays for landing lights, but the > relay contacts are nominally good for 10a in this kit. I'm sure that someone > out there makes a heavier gauge kit or can suggest how to modify this one to > handle more current if your ldg lights require it. > > good luck, > John > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=316210#316210 > > -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
Subject: Re: Which connection from a Garmin 296 to my Dynon
180?
From: "Geoff Heap" <stol10(at)comcast.net>
Date: Oct 18, 2010
New question guys. I did in fact wire from the Garmin 296 to the Dynon using the DATA OUT 2(violet) wire. When I install an ELT it will be the ACK-04 with GPS compatability. I imagine that it will be the same GPS wire (data 2 out (violet)) that I will need to send position data to the ELT. Assuming this is true, can I splice into that wire?........Geoff -------- Dual controls. Dynon 180. Icom 210 Garmin 296. Becker transponder. Sigtronics intercom. Electric flaperons. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316231#316231 ________________________________________________________________________________
Date: Oct 18, 2010
Subject: Re: Which connection from a Garmin 296 to my Dynon
180?
From: Daniel Hooper <enginerdy(at)gmail.com>
I spent a lot of time dealing with a similar problem.. In my case, a 496 simply refused to give a serial signal on Data 2! Turns out that (I believe) only the 296 has TWO data out lines. All the others have the connector for it, but only one serial out line. It should be just fine to splice the existing serial wire to several devices, as long as you don't go crazy. I think I heard the number 5 from either Dynon or Garmin at one point. It's worth noting that if you upgrade to a different GPS with the same power/data connector, the Data 2 line will likely not work. Hope that helps, --Daniel On Mon, Oct 18, 2010 at 2:33 PM, Geoff Heap wrote: > > New question guys. I did in fact wire from the Garmin 296 to the Dynon using the DATA OUT 2(violet) wire. > When I install an ELT it will be the ACK-04 with GPS compatability. I imagine that it will be the same GPS wire (data 2 out (violet)) that I will need to send position data to the ELT. Assuming this is true, can I splice into that wire?........Geoff > > -------- > Dual controls. Dynon 180. Icom 210 Garmin 296. Becker transponder. Sigtronics intercom. Electric flaperons. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=316231#316231 > > -- Daniel Hooper ________________________________________________________________________________
From: "Scott R. Shook" <scott(at)n696js.com>
Subject: Re: Laptop supply for your car/airplane
Date: Oct 19, 2010
Actually hard drives are sealed units (air-tight). They are built in clean rooms to exacting standards. The only thing that altitude will do is change the air pressure outside causing strain on casing of the hard drive. I have completely recovered data off of hard drives that were completely immersed in floodwaters. Once a roof collapsed and flooded a data center - the hard drives were removed from the servers, dried out, placed in fresh servers, and spun right up. Scott R. Shook RV-7A (Building) N696JS (Reserved) -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Eric M. Jones Sent: Sunday, October 17, 2010 06:18 Subject: AeroElectric-List: Re: Laptop supply for your car/airplane Remember that anything using a hard drive depends on a little cushion of air between the read-write head and the disk. Using a HD above 10,000 feet cabin pressure is risky. Apple, Maxtor and Seagate state 10,000 feet as the maximum operating altitude. Don't forget those IPods. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316027#316027 ________________________________________________________________________________
Date: Oct 19, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Laptop supply for your car/airplane
At 01:10 PM 10/19/2010, you wrote: Actually hard drives are sealed units (air-tight). They are built in clean rooms to exacting standards. The only thing that altitude will do is change the air pressure outside causing strain on casing of the hard drive. I have completely recovered data off of hard drives that were completely immersed in floodwaters. Once a roof collapsed and flooded a data center - the hard drives were removed from the servers, dried out, placed in fresh servers, and spun right up. Hmmmm . . . I can see that a drive might be liquid tight for low pressure heads but they're not well 'sealed' Emacs! Looking at the spacing between cover screws that hold a thin sheet metal cover down against a gasket does not suggest any ability to keep the drive interior from exhausting at altitude. I've had one experience with a data gathering task where I put my laptop in the tail of a Beechjet. The intent was to stay below 10K feet. I had other equipment in the passenger cabin too. During the flight, it was determined that we needed to go up in altitude. Putting a new hard drive in my laptop was a whole lot cheaper than the cost of fuel and $time$ to land and recover the un-protected computer. After the flight, the hard drive was trashed and could not be recovered. I seem to recall foam-plugged vent holes in hard drives that I've taken apart . . . but examination of the WD and Maxtors laying around right now failed to find one without tearing it apart. This teardown article speaks to an on-purpose hard drive vent. http://www.pcdoctor-guide.com/wordpress/?p=595 Bob . . . ________________________________________________________________________________
Date: Oct 19, 2010
From: Tim Olson <Tim(at)myrv10.com>
Subject: Re: Laptop supply for your car/airplane
Definitely not true. They aren't sealed 100%, they have vents, and over 10K' definitely does kill them. I had a couple that wouldn't operate at 13K' one day. Switched to SSD's because that's what you need over 10K. Yes, sometimes it'll be fine, but sometimes it won't. And it CAN damage the drive because the heads need to float on a cushion of air, and even if it works, the cushion will be less at altitude. Air permeates the vents, even if water stays out reasonably well. Tim On 10/19/2010 1:10 PM, Scott R. Shook wrote: > --> AeroElectric-List message posted by: "Scott R. Shook" > > Actually hard drives are sealed units (air-tight). They are built in clean > rooms to exacting standards. The only thing that altitude will do is change > the air pressure outside causing strain on casing of the hard drive. > > I have completely recovered data off of hard drives that were completely > immersed in floodwaters. Once a roof collapsed and flooded a data center - > the hard drives were removed from the servers, dried out, placed in fresh > servers, and spun right up. > > > Scott R. Shook > RV-7A (Building) > N696JS (Reserved) > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Eric M. > Jones > Sent: Sunday, October 17, 2010 06:18 > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: Laptop supply for your car/airplane > > --> AeroElectric-List message posted by: "Eric M. Jones" > > > Remember that anything using a hard drive depends on a little cushion of air > between the read-write head and the disk. Using a HD above 10,000 feet cabin > pressure is risky. > > Apple, Maxtor and Seagate state 10,000 feet as the maximum operating > altitude. Don't forget those IPods. > > -------- > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge, MA 01550 > (508) 764-2072 > emjones(at)charter.net > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=316027#316027 > > ________________________________________________________________________________
Date: Oct 20, 2010
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help (WORKING LINKS)
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
So, I finally hooked the thing up to my battery, and got the flasher to work. http://videos.videopress.com/h02JJyop/20101020_hd.mp4 This is a little fast for me, and it looks like one of the lights is favore d (a little longer illumination). Is there any way to slow down the flashes? Maybe a rate of 1Hz or 0.5 Hz. Do I need to build my own with a couple relays and a couple 555 ICs? -az On Mon, Oct 18, 2010 at 11:59 AM, Andrew Zachar wrote: > I wired up the flasher from B&C. I not sure it=92s working correctly. > > http://videos.videopress.com/uTQKDDyA/20101017-015_dvd.mp4 > > It=92s making a weird buzzing noise, and the first light comes on and sta rts > to dim just as then the second one starts to come on, but it doesn=92t re ally > finish a singe cycle. > > -az > -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
Date: Oct 20, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Coil-Cord report
A few days ago I posted a note suggesting that the I-Go DC power adapters for portable electronics MIGHT have as many as 6 conductors in the product's coil-cord. This was based on an observed 6-pin connector on the end. The adapter I ordered of Ebay arrived to day and I can report that the cord has only 3 conductors. Bob . . . ________________________________________________________________________________
Date: Oct 20, 2010
Subject: Ground Power / Tiedown Power Cart
From: Ed Gilroy <egilroy(at)gmail.com>
Here's a subject I have not seen discussed, as of yet, on the list or in Bob's Aero-Electric Connection: We would like to construct a 12 volt, 24 volt, and 110 volt ground power cart for powering electrical tools, etc. and for jumping our club airplanes during the winters here in the wilds of Jersey. We have non-electrified outdoor tiedown spots. It would seem (2) 12 volt automotive batteries in series would be inexpensive and we would keep them charged via simple 12v solar chargers mounted on top of our storage shed. The 24V charging/inverting devices are hundreds of dollars. So how might such a circuit look to "isolate" the batteries for 12 volt charging and occasional 120v inverter usage from the 12v side and still allow on-demand 24/28V "jumping"? My thinking says manually isolate the 24v series circuit until I want to "jump" and just throw a switch to go 24v with everything else physically disconnected. Or is there a more elegant solution? Idiot proof would be best, remember these are pilots !!! I have thought about this for some months but see no simple solution to provide this "isolation" function but then I am a BSCS, not an EE. Thanks... Ed ________________________________________________________________________________
Date: Oct 20, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: Rolling my own WigWag Circuit (with timer)...need
help (WORKING LINKS) yes, that would be the way to do it playing with the caps and resistors to get =0Athe speed you want. Do a search on timing circuits and you will find a bunch. =0ALet=C2- us know how it goes.=0ADan=0A=0A=0A=0A=0A___________ _____________________=0AFrom: Andrew Zachar <andrew.d.zachar(at)gmail.com>=0AT o: aeroelectric-list(at)matronics.com=0ASent: Wed, October 20, 2010 12:50:14 P M=0ASubject: AeroElectric-List: Re: Rolling my own WigWag Circuit (with =0A timer)...need help (WORKING LINKS)=0A=0ASo, I finally hooked the thing up t o my battery, and got the flasher to work. =0A=0Ahttp://videos.videopress.c om/h02JJyop/20101020_hd.mp4=0A=0AThis is a little fast for me, and it looks like one of the lights is favored (a =0Alittle longer illumination). Is th ere any way to slow down the flashes? Maybe a =0Arate of 1Hz or 0.5 Hz.=0A =0ADo I need to build my own with a couple relays and a couple 555 ICs?=0A =0A-az=0A=0A=0AOn Mon, Oct 18, 2010 at 11:59 AM, Andrew Zachar =0Awrote:=0A=0AI wired up the flasher from B&C. I not sure it=99s working correctly.=0A>http://videos.videopress.com/uTQKDDyA/20 101017-015_dvd.mp4=0A>It=99s making a weird buzzing noise, and the fi rst light comes on and starts to =0A>dim just as then the second one starts to come on, but it doesn=99t really finish =0A>a singe cycle.=0A>-az ============ =0A ________________________________________________________________________________
From: "Tim Andres" <tim2542(at)sbcglobal.net>
Subject: AUX Battery
Date: Oct 20, 2010
I'm designing my system using a small AUX Battery and single Alt. I want to charge the aux battery with a Schottkey diode. The AUX battery will power the avionics during start to prevent brown out and can be used as clearance delivery and/or a backup bus for the EFIS/430W GPS/Comm. Others I know of who have done it this way also used a 50 ohm resistor in series with the diode for reasons no one can really explain to me. The battery is a small 7ah sealed unit and I plan to charge it thru the diode and a 7.5 amp fuse. Is there any reason to use a resistor in this configuration? Thanks, Tim Andres ________________________________________________________________________________
Date: Oct 20, 2010
Subject: Re: Coil-Cord report
From: Andy Hawes <andy717(at)comcast.net>
Thanks for following up Bob, I ended up contacting Dennis at autacusa Very friendly folks and were kind enough to send out a sample before I ordered. 7 conductor, 24 awg, 12 inch straight lead, 12 inch coil, 12 inch straight and I believe a 3/4 inch diameter. I'll follow up with everyone once it arrives. I believe the entire assembly would be around 17.00 in case anyone needs anything similar in the future -- Andy On 10/20/10 2:53 PM, "Robert L. Nuckolls, III" wrote: > > > A few days ago I posted a note suggesting that the > I-Go DC power adapters for portable electronics > MIGHT have as many as 6 conductors in the product's > coil-cord. This was based on an observed 6-pin > connector on the end. > > The adapter I ordered of Ebay arrived to day and > I can report that the cord has only 3 conductors. > > > Bob . . . > > > > > ________________________________________________________________________________
Date: Oct 21, 2010
Subject: Re: Ground Power / Tiedown Power Cart
From: PHILLIPS I <ivor.phillips(at)ntlworld.com>
Hi I am using a 12volt battery pack with built in inverter but my system is only 12v, http://www.northerntooluk.com/automotive-equipment/battery-chargers-and-cab les/400w-emergency-power-source_2354E.html But it shouldn=92t be too difficult to use two together for your 24v starts , it also come=92s with LED light and tyre pump, Just a idea! Ivor On 20 October 2010 21:44, Ed Gilroy wrote: > Here's a subject I have not seen discussed, as of yet, on the list or in > Bob's Aero-Electric Connection: > > We would like to construct a 12 volt, 24 volt, and 110 volt ground power > cart for powering electrical tools, etc. and for jumping our club airplan es > during the winters here in the wilds of Jersey. We have non-electrified > outdoor tiedown spots. > > It would seem (2) 12 volt automotive batteries in series would be > inexpensive and we would keep them charged via simple 12v solar chargers > mounted on top of our storage shed. The 24V charging/inverting devices ar e > hundreds of dollars. > > So how might such a circuit look to "isolate" the batteries for 12 volt > charging and occasional 120v inverter usage from the 12v side and still > allow on-demand 24/28V "jumping"? > > My thinking says manually isolate the 24v series circuit until I want to > "jump" and just throw a switch to go 24v with everything else physically > disconnected. Or is there a more elegant solution? Idiot proof would be > best, remember these are pilots !!! > > I have thought about this for some months but see no simple solution to > provide this "isolation" function but then I am a BSCS, not an EE. > > Thanks... Ed > > * > =========== =========== =========== =========== > * > > ________________________________________________________________________________
Subject: Re: Ground Power / Tiedown Power Cart
From: "user9253" <fran4sew(at)banyanol.com>
Date: Oct 21, 2010
No matter how fool proof you make a dual voltage cart, it is only a matter of time before someone uses the wrong voltage on the their plane. The damage caused will be much greater than the cost of a second cart. So I suggest having two carts, one for 12 volt and one for 24 volt. The carts can be clearly marked. And it should be obvious that the cart with two batteries if for 24 volts. Or how about just having one cart for 12 volts to take care of the majority of aircraft. For the infrequent occasions when 24 volts are required, a spare battery can be connected in series. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316573#316573 ________________________________________________________________________________
Subject: Re: AUX Battery
From: "user9253" <fran4sew(at)banyanol.com>
Date: Oct 21, 2010
> Is there any reason to use a resistor in this configuration? No, I see no reason to use a resistor. If someone else used a resistor, they should be able to explain why. Just because some other builder wired their plane wrong is no reason to do it the same way. There have been arguments on this forum about what type of diode to use to minimize voltage drop. Using a resistor does not minimize voltage drop. If there is a reason for using a resistor, it would be interesting to know how and why it was used. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316578#316578 ________________________________________________________________________________
Date: Oct 21, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: AUX Battery
At 08:34 PM 10/20/2010, you wrote: >I'm designing my system using a small AUX Battery and single Alt. I >want to charge the aux battery with a Schottkey diode. The AUX >battery will power the avionics during start to prevent brown out >and can be used as clearance delivery and/or a backup bus for the >EFIS/430W GPS/Comm. Others I know of who have done it this way also >used a 50 ohm resistor in series with the diode for reasons no one >can really explain to me. The battery is a small 7ah sealed unit and >I plan to charge it thru the diode and a 7.5 amp fuse. Is there any >reason to use a resistor in this configuration? No. In fact the ideal aux battery charging circuit has a MINIMUM of voltage drop. The Shottky diode offers the closest solid state solution with drops averaging 0.3 to 0.5 volts. You can acquire these devices packaged for user-friendly installations from https://matronics.com/aeroelectric/Catalog/AEC/9001/IM9001-700A.pdf or http://www.periheliondesign.com/powerschottkydiodesfiles/PowerSchottky%20Manual.pdf or loose parts from electronics suppliers of various sorts http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=MBRF40250TGOS-ND Alternatively, you can achieve essentially zero-volts drop for the charging circuit with incorporation of an Aux Battery Management Module that closes a relay between the two batteries only when the alternator is running (bus rises above 13.0 volts). Bob . . . ________________________________________________________________________________
Subject: MGL Avionics - Clip on ferrites for radio noise suppression
From: "AZFlyer" <millrML(at)aol.com>
Date: Oct 21, 2010
Does anybody have first hand experience with the MGL ferrite beads or clip on ferrites for radio noise suppression? They seem to be a good added insurance during installation for EMI suppression for VHF frequencies... and not very expensive. Thanks for your feedback, Mike -------- Mike Miller @ millrml(at)aol.com 601 XL-B, 3300, Dynon Remember, "the second mouse gets the cheese"! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316597#316597 ________________________________________________________________________________
Date: Oct 21, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: MGL Avionics - Clip on ferrites for radio noise
suppression At 01:08 PM 10/21/2010, you wrote: > >Does anybody have first hand experience with the MGL ferrite beads >or clip on ferrites for radio noise suppression? > >They seem to be a good added insurance during installation for EMI >suppression for VHF frequencies... and not very expensive. Assuming that the components of any particular suite of avionics were designed and tested for use aboard aircraft, then sprinkling ferrite beads on the bundles to fend of 'gremlins' is about as practical as sprinkling Transorbs on all wires to ward off 'spikes'. There is no such thing as a totally quiet system . . . nor is there a device that is immune from all levels of electro- magnetic pestilence. But in a century of crafting electro- whizzies for airplanes, a very comfortable balance has been achieved between LIMITING the about of garbage a potential antagonist produces paired with designing potential victims for certain degrees of robustness. See: http://www.aeroelectric.com/articles/Philosophy/Whats_all_this_DO160_Stuff_Anyhow.pdf http://www.aeroelectric.com/articles/avmaster.pdf So assuming further that the combination of equipment you're installing has a successful service history in other airplanes when installed per instructions, then likelihood of encountering a noise problem is low. If a noise problem IS discovered, it's almost bound to have roots in (1) poor installation practices or (2) improper design for either the victim or antagonist. RFI beads are the least likely cures for 99+ percent of all noise problems. I've never found them useful on an airplane. I've never heard or read of anyone including such devices in the elegant solution for a system installed aboard any type certificated aircraft. Bob . . . ________________________________________________________________________________
From: "Rick Titsworth" <rtitsworth2(at)mindspring.com>
Subject: Voltage Regulator Sense Wire Location
Date: Oct 21, 2010
Bob, I'm building a 28v Z-14 type dual-battery/dual-bus system with the voltage regulators on the inside of the firewall and both 24v batteries in the tail (for weight/balance considerations). I have 1 LR3C regulator paired with the std Kelly alternator and 1 LS1A regulator paired with a SD-20 alternator. I'm curious, where is the "ideal" location to connect the voltage sense wire (regulator terminal #3) to: a) Routed back to the battery contactors (i.e. near the batteries) b) Anywhere on the power bus(es) near the voltage regulators (i.e. inside of the firewall power bus stud) c) Through the firewall to the alternator d) Doesn't really matter (option B for convenience) I'm assuming I should also set-up/adjust the regulator/alternator output by measuring the voltage back by the batteries. Rick ________________________________________________________________________________
Date: Oct 22, 2010
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Ground Power / Tiedown Power Cart
There are some golf cart batteries that work better for solar charging and can supply a good amount of current for jumping or running inverters. If I recall right cast was around $70 each if I recall right. If your interested I will ping my friend for info on them. There being used by folks living off the grid. A lot of folks are moving to isolated areas in preparation for the coming melt down. jerb At 03:44 PM 10/20/2010, you wrote: >Here's a subject I have not seen discussed, as of yet, on the list >or in Bob's Aero-Electric Connection: > >We would like to construct a 12 volt, 24 volt, and 110 volt ground >power cart for powering electrical tools, etc. and for jumping our >club airplanes during the winters here in the wilds of Jersey. We >have non-electrified outdoor tiedown spots. > >It would seem (2) 12 volt automotive batteries in series would be >inexpensive and we would keep them charged via simple 12v solar >chargers mounted on top of our storage shed. The 24V >charging/inverting devices are hundreds of dollars. > >So how might such a circuit look to "isolate" the batteries for 12 >volt charging and occasional 120v inverter usage from the 12v side >and still allow on-demand 24/28V "jumping"? > >My thinking says manually isolate the 24v series circuit until I >want to "jump" and just throw a switch to go 24v with everything >else physically disconnected. Or is there a more elegant >solution? Idiot proof would be best, remember these are pilots !!! > >I have thought about this for some months but see no simple solution >to provide this "isolation" function but then I am a BSCS, not an EE. > >Thanks... Ed > ________________________________________________________________________________
Date: Oct 22, 2010
From: frank3phyl(at)comcast.net
Subject: EGT Problem
I have a ROTAX 912S with GRT EIS model 2000. #3 EGT reading suddenly became erratic--going from very low reading to normal with all sorts of readings in between within a second or two. Now I'm getting a steady 25 degree C reading. Fastening to exhaust is secure & haven't checked other connections, yet. Question: what happens when the EGT thermocouple goes bad? Is this likely my problem or more likely a loose connection in wiring? Other three EGT readings are good. Thanks Frank ________________________________________________________________________________
Subject: EGT Problem
Date: Oct 22, 2010
From: <longg(at)pjm.com>
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From: BobsV35B(at)aol.com
Date: Oct 22, 2010
Subject: Re: EGT Problem
Good Morning Frank and Glenn, The most common problem with probe reading is because the wires to the probe are loose. You are supposed to place the toothed washer between the two ring terminals, not under the nut or screw, and it must be tightened thoroughly. I would check that fastener for proper application and maybe install a new washer just in case. The current flowing through that connection is very small and it needs to be clean and tight. Happy Skies, Old Bob In a message dated 10/22/2010 10:02:36 A.M. Central Daylight Time, longg(at)pjm.com writes: Frank, This happened to me recently when I was in there fixing something unrelated and simply bent the wire back. I got all kinds of wacky reading s. A simple disturbance like bending the wire can affect the reading dramatica lly. They don=99t go bad that easily. Glenn E. Long From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of frank3 phyl(at)comcast.net Sent: Friday, October 22, 2010 9:51 AM Subject: AeroElectric-List: EGT Problem I have a ROTAX 912S with GRT EIS model 2000. #3 EGT reading suddenly became erratic--going from very low reading to normal with all sorts of readings in between within a second or two. Now I'm getting a steady 25 degree C reading. Fastening to exhaust is secure & haven't checked other connections, yet. Question: what happens when the EGT thermocouple goes bad? Is this likely my problem or more likely a loose connection in wiring? Othe r three EGT readings are good. Thanks Frank ======================== =========== (http://www.matronics.com/Navigator?AeroElectric-List) ======================== =========== ======================== =========== (http://www.matronics.com/contribution) ======================== =========== ________________________________________________________________________________
Date: Oct 22, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Voltage Regulator Sense Wire Location
At 09:03 PM 10/21/2010, you wrote: Bob, I'm building a 28v Z-14 type dual-battery/dual-bus system with the voltage regulators on the inside of the firewall and both 24v batteries in the tail (for weight/balance considerations). What kind of airplane are you building? I have 1 LR3C regulator paired with the std Kelly alternator and 1 LS1A regulator paired with a SD-20 alternator. I'm curious, where is the "ideal" location to connect the voltage sense wire (regulator terminal #3) to: a) Routed back to the battery contactors (i.e. near the batteries) b) Anywhere on the power bus(es) near the voltage regulators (i.e. inside of the firewall power bus stud) c) Through the firewall to the alternator d) Doesn't really matter (option B for convenience) The prefered v-sense points are as shown on Z-14 . . . or per manufacturer's instructions. I'm assuming I should also set-up/adjust the regulator/alternator output by measuring the voltage back by the batteries. No, the voltage regulator "knows" what the voltage is at its sense terminal. It can make no accurate assumptions otherwise. Having said that, voltage drops are, by system configuration, tolerably insignificant. Fitting the LR/LS series regulators with sense leads isolated from the field current supply lead went to the idea of making voltage drops elsewhere still more insignificant. Recommend you wire per suggested diagrams and adjust regulator as necessary to achieve 28.5 to 29.2 volts at the bus. Bob . . . Bob . . . ________________________________________________________________________________
Date: Oct 22, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: AUX Battery
At 09:07 AM 10/21/2010, you wrote: > > > > Is there any reason to use a resistor in this configuration? > >No, I see no reason to use a resistor. If someone else used a >resistor, they should be able to explain why. Just because some >other builder wired their plane wrong is no reason to do it the same >way. There have been arguments on this forum about what type of >diode to use to minimize voltage drop. Using a resistor does not >minimize voltage drop. > If there is a reason for using a resistor, it would be > interesting to know how and why it was used. An excellent point. A series resistor in a small battery charging circuit is indicated for one purpose only and under a narrow set of circumstances. If the small battery is at risk for ever becoming totally discharged one might improve on battery performance by limiting the magnitude of recharge current when the system comes back up at normal voltages. The batteries I used in the recovery parachute controllers for HBC http://www.aeroelectric.com/Pictures/Misc/Recovery_Parachute_Controller.jpg were 1.2 a.h. devices intended to be charged by and as back-up for ship's power. If ship's power was brought on with completely discharged batteries, the inrush to the little batteries would not be conducive to a long service lift. Hence, the charge loop included a 3 ohm resistor that would limit initial current flows to about 8 amps. This also prevented the initial recharge current to a dead battery from popping the 10A breaker on the ship's bus. Of course, this would mean that getting the batteries fully recharged would take longer. It also means that the charging loop could not be depended upon for power to run the system. That task was covered by a separate circuit. The decision for including such resistors depends on an assessment (and preventative maintenance program) for circumstances that might totally discharge the battery . . . and what you would do about it if such an event were discovered. I built a battery maintainer into the parachute controller intended to be plugged into AC mains for a minimum of two hours within the week prior to a flight where the parachute was to be armed. Further, preflight testing by ground crews before launch included a load test of the batteries. Hence, probability of the resistor ever being functionality tasked was very low. Joe's assessment is quite correct that inclusion of a resistor in the charge path of a battery demands a full understanding of it's purpose and the effect on system functionality under all anticipated conditions. 99% of the time, you don't need them. Bob . . . ________________________________________________________________________________
From: "Rick Titsworth" <rtitsworth2(at)mindspring.com>
Subject: Voltage Regulator Sense Wire Location
Date: Oct 22, 2010
Bob Thanks, Answers FYI... Lancair ES-Turbo (in the Detroit area) B&C circuit diagram shows sense wire(s) going to the breaker panel/bus, which I can easily do, but that's 14 feet from the batteries via #2AWG (apparently not a big deal). Rick -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Friday, October 22, 2010 11:25 AM Subject: Re: AeroElectric-List: Voltage Regulator Sense Wire Location At 09:03 PM 10/21/2010, you wrote: Bob, I'm building a 28v Z-14 type dual-battery/dual-bus system with the voltage regulators on the inside of the firewall and both 24v batteries in the tail (for weight/balance considerations). What kind of airplane are you building? I have 1 LR3C regulator paired with the std Kelly alternator and 1 LS1A regulator paired with a SD-20 alternator. I'm curious, where is the "ideal" location to connect the voltage sense wire (regulator terminal #3) to: a) Routed back to the battery contactors (i.e. near the batteries) b) Anywhere on the power bus(es) near the voltage regulators (i.e. inside of the firewall power bus stud) c) Through the firewall to the alternator d) Doesn't really matter (option B for convenience) The prefered v-sense points are as shown on Z-14 . . . or per manufacturer's instructions. I'm assuming I should also set-up/adjust the regulator/alternator output by measuring the voltage back by the batteries. No, the voltage regulator "knows" what the voltage is at its sense terminal. It can make no accurate assumptions otherwise. Having said that, voltage drops are, by system configuration, tolerably insignificant. Fitting the LR/LS series regulators with sense leads isolated from the field current supply lead went to the idea of making voltage drops elsewhere still more insignificant. Recommend you wire per suggested diagrams and adjust regulator as necessary to achieve 28.5 to 29.2 volts at the bus. Bob . . . Bob . . . ________________________________________________________________________________
Date: Oct 22, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Rotax 912s wiring
Good Morning, I am currently trying to determine what wiring scheme to use for my Kitfox IV / Rotax 912S. Kitfox has a simple schematic, however, I also went through an Aeroelectric workshop and got a book. I am looking at the schematic in the back of the book labeled Figure Z-16 (this was about 5 years ago). I like the plan of using an essential buss so I would like to include it...I also want to use the crowbar OV module. I have ordered one from Bob. My Questions: 1. Do I need to use the Alternator OV Disconnect Relay in conjunction with the OV module? If so, I cannot find it on your website. 2. I am using a Grand Rapids EIS (engine Monitor) and it has a low voltage allert so, would I be duplicating my needs by getting a low voltage monitor module? Thanks for your help, Dan B ________________________________________________________________________________
From: tim2542(at)sbcglobal.net
Subject: Re: AUX Battery
Date: Oct 22, 2010
Thanks Bob, Joe. The idea as I understood it was in regard to limiting the charge current just as you surmised. The Diode I'm using is a 9amp wire diode. I'll install it using your homeless components methods from the site, no resistor. Thanks,Tim Sent from my iPhone On Oct 22, 2010, at 9:13 AM, "Robert L. Nuckolls, III" wrote: > > At 09:07 AM 10/21/2010, you wrote: >> >> >> > Is there any reason to use a resistor in this configuration? >> >> No, I see no reason to use a resistor. If someone else used a resistor, they should be able to explain why. Just because some other builder wired their plane wrong is no reason to do it the same way. There have been arguments on this forum about what type of diode to use to minimize voltage drop. Using a resistor does not minimize voltage drop. >> If there is a reason for using a resistor, it would be interesting to know how and why it was used. > > An excellent point. A series resistor > in a small battery charging circuit is > indicated for one purpose only and under > a narrow set of circumstances. > > If the small battery is at risk for > ever becoming totally discharged one might > improve on battery performance by limiting > the magnitude of recharge current when the > system comes back up at normal voltages. > The batteries I used in the recovery parachute > controllers for HBC > > http://www.aeroelectric.com/Pictures/Misc/Recovery_Parachute_Controller.jpg > > were 1.2 a.h. devices intended to be charged by and > as back-up for ship's power. If ship's power was > brought on with completely discharged batteries, > the inrush to the little batteries would not be > conducive to a long service lift. Hence, the charge > loop included a 3 ohm resistor that would limit > initial current flows to about 8 amps. This also > prevented the initial recharge current to a dead > battery from popping the 10A breaker on the ship's > bus. > > Of course, this would mean that getting the batteries > fully recharged would take longer. It also means that > the charging loop could not be depended upon for > power to run the system. That task was covered by > a separate circuit. > > The decision for including such resistors depends > on an assessment (and preventative maintenance > program) for circumstances that might totally > discharge the battery . . . and what you would > do about it if such an event were discovered. > > I built a battery maintainer into the parachute > controller intended to be plugged into AC mains > for a minimum of two hours within the week prior > to a flight where the parachute was to be armed. > > Further, preflight testing by ground > crews before launch included a load test of the > batteries. Hence, probability of the resistor ever > being functionality tasked was very low. > > Joe's assessment is quite correct that inclusion > of a resistor in the charge path of a battery demands > a full understanding of it's purpose and the effect > on system functionality under all anticipated > conditions. 99% of the time, you don't need them. > > > Bob . . . > > > > ________________________________________________________________________________
Date: Oct 22, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Voltage Regulator Sense Wire Location
> >B&C circuit diagram shows sense wire(s) going to the breaker >panel/bus, which I can easily do, but that's 14 feet from the >batteries via #2AWG (apparently not a big deal). Correct Bob . . . ________________________________________________________________________________
Date: Oct 22, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: AUX Battery
At 11:49 AM 10/22/2010, you wrote: > >Thanks Bob, Joe. The idea as I understood it was in regard to >limiting the charge current just as you surmised. >The Diode I'm using is a 9amp wire diode. I'll install it using your >homeless components methods from the site, no resistor. What's the capacity of your aux battery? Bob . . . ________________________________________________________________________________
Date: Oct 22, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Rotax 912s wiring
At 11:16 AM 10/22/2010, you wrote: > > >Good Morning, >I am currently trying to determine what wiring scheme to use for my >Kitfox IV / >Rotax 912S. Kitfox has a simple schematic, however, I also went through an >Aeroelectric workshop and got a book. I am looking at the schematic >in the back >of the book labeled Figure Z-16 (this was about 5 years ago). You can keep your book updated for no extra charge from website downloads at Http://aeroelectric.com this is especially true of the Z-figures which can be acquired individually at: http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/ > I like the plan >of using an essential buss so I would like to include it...I also want to use >the crowbar OV module. I have ordered one from Bob. My Questions: >1. Do I need to use the Alternator OV Disconnect Relay in >conjunction with the >OV module? If so, I cannot find it on your website. The relay is necessary. You can get the 704 from http://bandc.biz. This part from RadioShack is also suitable http://www.radioshack.com/product/index.jsp?productId 62477 >2. I am using a Grand Rapids EIS (engine Monitor) and it has a low voltage >allert so, would I be duplicating my needs by getting a low voltage monitor >module? Yes. You don't need two . . . Bob . . . ________________________________________________________________________________
From: tim2542(at)sbcglobal.net
Subject: Re: AUX Battery
Date: Oct 22, 2010
7ah Tim Sent from my iPhone On Oct 22, 2010, at 2:48 PM, "Robert L. Nuckolls, III" wrote: > > At 11:49 AM 10/22/2010, you wrote: >> >> Thanks Bob, Joe. The idea as I understood it was in regard to limiting the charge current just as you surmised. >> The Diode I'm using is a 9amp wire diode. I'll install it using your homeless components methods from the site, no resistor. > > What's the capacity of your aux battery? > > > Bob . . . > > > > ________________________________________________________________________________
Date: Oct 22, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: Rotax 912s wiring
Thanks Bob, Just what I needed! Dan ----- Original Message ---- From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> Sent: Fri, October 22, 2010 2:52:46 PM Subject: Re: AeroElectric-List: Rotax 912s wiring At 11:16 AM 10/22/2010, you wrote: > > > Good Morning, > I am currently trying to determine what wiring scheme to use for my Kitfox IV / > Rotax 912S. Kitfox has a simple schematic, however, I also went through an > Aeroelectric workshop and got a book. I am looking at the schematic in the back > of the book labeled Figure Z-16 (this was about 5 years ago). You can keep your book updated for no extra charge from website downloads at Http://aeroelectric.com this is especially true of the Z-figures which can be acquired individually at: http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/ > I like the plan > of using an essential buss so I would like to include it...I also want to use > the crowbar OV module. I have ordered one from Bob. My Questions: > 1. Do I need to use the Alternator OV Disconnect Relay in conjunction with the > OV module? If so, I cannot find it on your website. The relay is necessary. You can get the 704 from http://bandc.biz. This part from RadioShack is also suitable http://www.radioshack.com/product/index.jsp?productId 62477 > 2. I am using a Grand Rapids EIS (engine Monitor) and it has a low voltage > allert so, would I be duplicating my needs by getting a low voltage monitor > module? Yes. You don't need two . . . Bob . . . ________________________________________________________________________________
Subject: 9024 status?
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Oct 23, 2010
Bob, Any word on when the 9024 module will be available? I'm a couple of weeks from engine start and I've planned on 9024 OVP for the stby alt and ground power jack. Thanks, JOhn Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316765#316765 ________________________________________________________________________________
From: MLWynn(at)aol.com
Date: Oct 23, 2010
Subject: Right Angle BNC Fittings
Hi all, I am wiring in my com and transponder antennae. The wiring would be a little more elegant with a right angle connector on the antenna. B&C markets a right angle fitting: _http://www.bandc.biz/bncrightangleadapter.aspx_ (http://www.bandc.biz/bncrightangleadapter.aspx) That runs about six bucks. Aircraft Spruce has a right angle fitting _http://www.aircraftspruce.com/catalog/elpages/bncrfconnector.php_ (http://www.aircraftspruce.com/catalog/elpages/bncrfconnector.php) that runs about $46. The question is, is there a significant dB loss using B&C's right angle adaptor as opposed to the right angle fitting from ACS? Thanks Michael Wynn RV 8 Finishing San Ramon, CA ________________________________________________________________________________
Date: Oct 23, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: AUX Battery
What's the capacity of your aux battery? At 06:08 PM 10/22/2010, you wrote: AeroElectric-List message posted by: tim2542(at)sbcglobal.net 7ah Tim Okay, it's not one of those "tiny" things and will probably be okay with the simple diode in the charging feeder. CAUTION Any builders on the List who are relatively new or perhaps were not paying close attention to battery discussions in past years, I advise a review of the following publications: Chapters 2 and 17 of the AeroElectric Connection http://www.aeroelectric.com/articles/neveragain/neveragain.html http://www.aeroelectric.com/articles/neveragain/neveragain_1.html http://www.aeroelectric.com/articles/neveragain/neveragain_2.html http://www.aeroelectric.com/articles/battery.pdf http://www.aeroelectric.com/articles/rg_bat.html http://www.aeroelectric.com/articles/Batteries/Multiple_Battery_Myths_A.pdf http://www.aeroelectric.com/articles/bat_iso2.pdf http://www.aeroelectric.com/articles/Batteries/Deltran_Odyssey_Floobydust.html http://www.aeroelectric.com/articles/WestMountain_CBAII.pdf Bottom line is that if you are carrying ANY number of battery(ies) on board for the purpose of alternator failure mitigation, then you need to SIZE the task - how much time to do you EXPECT any battery to perform as back-up power? Then you need A PLAN to make sure those requirements will be met. This is especially important for so-called AUX batteries that are not NORMALLY expected to do anything. If the battery doesn't crank the engine . . . nor is it occasionally used to supply some noteworthy run-time for ground maintenance, then HOW DO YOU KNOW the thing is even useful? The heavy iron guys periodically capacity test all ship's batteries and replace them when they fall below established limits for meeting s/b power needs. With out A PLAN, it's a high order risk that the battery won't be there for you at such time you DO need it. If no plan, then depending on an AUX battery (or even the ship's main battery) to bail you out is problematic. You're may be investing $acquisition$, space, weight and fuel to wrap yourself in a lead-acid security blanket. Cap meters like . . . http://www.westmountainradio.com/content.php?page=cba are excellent pieces of test equipment that will load the battery exactly like you'll expect to load it during S/B service in your airplane. If not this class of device, then http://www.aeroelectric.com/articles/Poor_Man%27s_Cap_Tester.pdf or just put a new battery in every two years. But have requirements assured by a plan. Bob . . . ________________________________________________________________________________
Date: Oct 23, 2010
From: Jim Dabney <jdabney(at)rice.edu>
Subject: Re: Right Angle BNC Fittings
Michael, I've had good results with the right angle connectors from Stein: http://www.steinair.com/connectors.htm Jim Dabney On 10/23/2010 12:06 PM, MLWynn(at)aol.com wrote: > Hi all, > I am wiring in my com and transponder antennae. The wiring would be a > little more elegant with a right angle connector on the antenna. B&C > markets a right angle fitting: > http://www.bandc.biz/bncrightangleadapter.aspx > That runs about six bucks. Aircraft Spruce has a right angle fitting > http://www.aircraftspruce.com/catalog/elpages/bncrfconnector.php > that runs about $46. > The question is, is there a significant dB loss using B&C's right > angle adaptor as opposed to the right angle fitting from ACS? > Thanks > > Michael Wynn > RV 8 Finishing > San Ramon, CA > * > > > * ________________________________________________________________________________
From: "Allen Fulmer" <afulmer(at)charter.net>
Subject: Right Angle BNC Fittings
Date: Oct 23, 2010
I "split the difference" with SteinAir for $17.50: "3 Piece 90 Degree Right Angle Male BNC Crimp Connector for RG-400 & RG-58 Coax Cable. Uses the same crimper as standard BNC's." Note that it is a crimp connector whereas B&C's is female to male right angle. You will have one extra BNC connector to complete the connection. Allen Fulmer RV7 Cowling From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of MLWynn(at)aol.com Sent: Saturday, October 23, 2010 12:06 PM Subject: AeroElectric-List: Right Angle BNC Fittings Hi all, I am wiring in my com and transponder antennae. The wiring would be a little more elegant with a right angle connector on the antenna. B&C markets a right angle fitting: http://www.bandc.biz/bncrightangleadapter.aspx That runs about six bucks. Aircraft Spruce has a right angle fitting http://www.aircraftspruce.com/catalog/elpages/bncrfconnector.php that runs about $46. The question is, is there a significant dB loss using B&C's right angle adaptor as opposed to the right angle fitting from ACS? Thanks Michael Wynn RV 8 Finishing San Ramon, CA ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Ground Power / Tiedown Power Cart
Date: Oct 23, 2010
I hope this little diagram I just drew will help you. Just be sure to close the SPDT switch in the 12V position before charging. The drawing is for two sets of 12 V batteries wired into two sets of 12V. For this set up I would try to get batteries of matching amperage. You can add as many batteries as you want but I was thinking that four automotive storage batteries would be heavy enough for carting around. Noel From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ed Gilroy Sent: October 20, 2010 6:14 PM Subject: AeroElectric-List: Ground Power / Tiedown Power Cart Here's a subject I have not seen discussed, as of yet, on the list or in Bob's Aero-Electric Connection: We would like to construct a 12 volt, 24 volt, and 110 volt ground power cart for powering electrical tools, etc. and for jumping our club airplanes during the winters here in the wilds of Jersey. We have non-electrified outdoor tiedown spots. It would seem (2) 12 volt automotive batteries in series would be inexpensive and we would keep them charged via simple 12v solar chargers mounted on top of our storage shed. The 24V charging/inverting devices are hundreds of dollars. So how might such a circuit look to "isolate" the batteries for 12 volt charging and occasional 120v inverter usage from the 12v side and still allow on-demand 24/28V "jumping"? My thinking says manually isolate the 24v series circuit until I want to "jump" and just throw a switch to go 24v with everything else physically disconnected. Or is there a more elegant solution? Idiot proof would be best, remember these are pilots !!! I have thought about this for some months but see no simple solution to provide this "isolation" function but then I am a BSCS, not an EE. Thanks... Ed ________________________________________________________________________________
Date: Oct 23, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Ground Power / Tiedown Power Cart
Subject: AeroElectric-List: Ground Power / Tiedown Power Cart Here's a subject I have not seen discussed, as of yet, on the list or in Bob's Aero-Electric Connection: We would like to construct a 12 volt, 24 volt, and 110 volt ground power cart for powering electrical tools, etc. and for jumping our club airplanes during the winters here in the wilds of Jersey. We have non-electrified outdoor tiedown spots. It would seem (2) 12 volt automotive batteries in series would be inexpensive and we would keep them charged via simple 12v solar chargers mounted on top of our storage shed. The 24V charging/inverting devices are hundreds of dollars. So how might such a circuit look to "isolate" the batteries for 12 volt charging and occasional 120v inverter usage from the 12v side and still allow on-demand 24/28V "jumping"? My thinking says manually isolate the 24v series circuit until I want to "jump" and just throw a switch to go 24v with everything else physically disconnected. Or is there a more elegant solution? Idiot proof would be best, remember these are pilots !!! I have thought about this for some months but see no simple solution to provide this "isolation" function but then I am a BSCS, not an EE. Thanks... Ed I've had occasion to observer or participate in the fabrication of several battery carts over the years. Functionally, it's not a big deal except for that pesky DPDT switch that has to carry many hundreds of amps. You can synthesize the switch from an array of contactors but there is risk for shorting out one of the batteries if a contactor sticks. The simplest and least risky 12/24 switching involved changing some jumpers around on a sort of "stud panel" where the jumpers were brass bars held on threaded studs with large hand operated "nuts" . . . but the loose bars and exposed studs offered some slight risk of shorts . . . about he same degree of risk as for swinging wrenches on car battery (+) terminals. I've been pondering a design for a jumper bar assembly where the bars are sandwiched between two sheets of insulating material. The spacing of the studs is such that the array cannot be installed in any way except one that produces the 12/24 configuration. I'll publish the drawings in a day or so. Had them about done tonight but had to halt operations long enough to restore a c-drive. Bob . . . I've been pondering a variation on that idea Bob . . . ________________________________________________________________________________
Date: Oct 24, 2010
From: rayj <raymondj(at)frontiernet.net>
Subject: Re: Ground Power / Tiedown Power Cart
Bob, A thought on the battery cart. I have a tig welder that has jumpers for various settings that used welding cable with male ends on it as jumpers. The females are mounted in a panel and the only time there might be an exposed connector would be if someone left a jumper end dangling. FWIW Raymond Julian Kettle River, MN On 10/23/2010 11:50 PM, Robert L. Nuckolls, III wrote: > *Subject: AeroElectric-List: Ground Power / Tiedown Power Cart > > Here's a subject I have not seen discussed, as of yet, on the list or in > Bob's Aero-Electric Connection: > > We would like to construct a 12 volt, 24 volt, and 110 volt ground power > cart for powering electrical tools, etc. and for jumping our club > airplanes during the winters here in the wilds of Jersey. We have > non-electrified outdoor tiedown spots. > > It would seem (2) 12 volt automotive batteries in series would be > inexpensive and we would keep them charged via simple 12v solar chargers > mounted on top of our storage shed. The 24V charging/inverting devices > are hundreds of dollars. > > So how might such a circuit look to "isolate" the batteries for 12 volt > charging and occasional 120v inverter usage from the 12v side and still > allow on-demand 24/28V "jumping"? > > My thinking says manually isolate the 24v series circuit until I want to > "jump" and just throw a switch to go 24v with everything else physically > disconnected. Or is there a more elegant solution? Idiot proof would be > best, remember these are pilots !!! > > I have thought about this for some months but see no simple solution to > provide this "isolation" function but then I am a BSCS, not an EE. > > Thanks... Ed > > * I've had occasion to observer or participate in the > fabrication of several battery carts over the years. > Functionally, it's not a big deal except for that > pesky DPDT switch that has to carry many hundreds > of amps. You can synthesize the switch from an array > of contactors but there is risk for shorting out one > of the batteries if a contactor sticks. > > The simplest and least risky 12/24 switching involved > changing some jumpers around on a sort of "stud panel" > where the jumpers were brass bars held on threaded > studs with large hand operated "nuts" . . . but > the loose bars and exposed studs offered some slight > risk of shorts . . . about he same degree of risk > as for swinging wrenches on car battery (+) terminals. > > I've been pondering a design for a jumper bar assembly > where the bars are sandwiched between two sheets > of insulating material. The spacing of the studs > is such that the array cannot be installed in any > way except one that produces the 12/24 configuration. > > I'll publish the drawings in a day or so. Had them > about done tonight but had to halt operations > long enough to restore a c-drive. > > Bob . . . > > I've been pondering a variation on that idea > > > Bob . . . > > * > > > * ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Ground Power / Tiedown Power Cart
At 12:18 AM 10/24/2010, you wrote: > >Bob, > >A thought on the battery cart. I have a tig welder that has jumpers >for various settings that used welding cable with male ends on it as >jumpers. The females are mounted in a panel and the only time there >might be an exposed connector would be if someone left a jumper end dangling. Yeah . . . I considered that kind of device. They're pretty pricey. Take a look at the hammer-n-tongs approach and see what you think. Bob . . . ________________________________________________________________________________
Subject: Re: Right Angle BNC Fittings
From: "Bill & Sue" <Billandsue(at)billbell.co.uk>
Date: Oct 24, 2010
Michael, In a word: No. Using a right angle adapter (or a right angle plug) won't make any detectable difference, so use whatever is convenient. The ACS price seems rather alarming -your local electronics supplier should be able to come up with something for a lot less. Here in the UK my local supplier lists suitable adaptors and plugs from (the equivalent of) a couple of dollars... Even top price ones like this: http://uk.rs-online.com/web/search/searchBrowseAction.html?method=getProduct&R=7122920&cm_vc=prev_uk are still a lot less, which is quite surprising as I often order from ACS as the price and availability is vastly better than I can get in the UK even with the transport and tax included. One thing to watch; whether you choose a a new plug or an adapter make sure you get the 50 ohm version. RF standard is 50 Ohm, but Video uses an almost identical 75 ohm connector with a slightly smaller inner pin. Hope that helps Bill Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316842#316842 ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: Ground Power / Tiedown Power Cart
Date: Oct 24, 2010
HI All- A couple observations- You've got me thinking about a gadget for the chapter. The first thing that comes to mind is to substitute cheap AGM batteries from Batteries Plus (or wherever) for the car batteries. They'd be cheaper, lighter, and dump current better than the plain flooded cell batteries. This leads to the thought of using cast off batteries from Bob's one-each-year-or-two battery replacement scheme, especially since that's what I'll be doing once I get flying. If one made a cart that wasn't physically tailored to a specific type of battery, they could use whatever batteries were surplussed on the field. The last item is that another group I'm part of was given a 'cast off' motorized scooter chair. A ground power cord was added, and viola! A self-powered ground power cart that has enough energy to run the avionics all day and yet crank a couple of really large engines repeatedly without showing any signs of stress. As a side bennie, the scooter came with a tailored smart charger that can be left on continuously, making charge state mx trivial. The scooter has two 12v AGM's, so whatever voltage switching arrangement were derived could be applied here as well. Given all the ads on the tube for 'free' mobility scooters, it seems like there might be a significant secondary market for the things. FWIW- Glen Matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 24, 2010
Subject: Re: Right Angle BNC Fittings
Good Morning Bill, That which you have shown is, as you say, an adapter. The higher priced version is a right angle connector, not an adapter. The adapter has a slightly higher, though still minimal, loss involved. It means that there are two connections involved in lieu of one and the right angle connector generally has a slightly smaller profile than does a connector and an adapter. Make any sense at all? Happy Skies, Old Bob In a message dated 10/24/2010 5:26:05 A.M. Central Daylight Time, Billandsue(at)billbell.co.uk writes: --> AeroElectric-List message posted by: "Bill & Sue" Michael, In a word: No. Using a right angle adapter (or a right angle plug) won't make any detectable difference, so use whatever is convenient. The ACS price seems rather alarming -your local electronics supplier should be able to come up with something for a lot less. Here in the UK my local supplier lists suitable adaptors and plugs from (the equivalent of) a couple of dollars... Even top price ones like this: http://uk.rs-online.com/web/search/searchBrowseAction.html?method=getProduct &R=7122920&cm_vc=prev_uk are still a lot less, which is quite surprising as I often order from ACS as the price and availability is vastly better than I can get in the UK even with the transport and tax included. One thing to watch; whether you choose a a new plug or an adapter make sure you get the 50 ohm version. RF standard is 50 Ohm, but Video uses an almost identical 75 ohm connector with a slightly smaller inner pin. Hope that helps Bill ________________________________________________________________________________
From: MLWynn(at)aol.com
Date: Oct 24, 2010
Subject: Re: Right Angle BNC Fittings
Thanks for everyone's input on this. I cruising the aeroelectric site, I found that Bob N has an instruction sheet on using adaptors to make a permanent right angle connector: _http://www.aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html_ (http://www.aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html) I can't imagine he would post this unless it was a perfectly viable approach to the problem. Regards, Michael Wynn RV 8 Finishing San Ramon, CA ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: electrical plug
Date: Oct 24, 2010
List members=2C I'm in the process of wiring all the instruments and electrical goodies f or my plane. I have two areas where all the electrical items are located=3B an overhead panel & my front panel/console. The overhead panel has the ignition switch=2C various light switches=2C a ll circuit breakers=2C etc. (the power supply center) The front panel/console has the Icom A200 com radio=2C King transponder=2C Dynon D10A=2C Garmin 296=2C airspeed and vert. climb=2C and various engine gages. Here's what I'm after=3B what would be a standard=2C recommended male/fe male plug combination to send the electrical power from the overhead panel to the fro nt panel? I have considered the DB9 plug=2C but I don't know if it could handle the 5 amps (max) of the Icom or the King KT76. I don't think any of the other devices would be a problem for the DB9=2C it's just the Icom A200 and the transponder I'm concerned wi th. I looked on Digi-key=2C but it is difficult to know where to begin. With 40=2C000 plugs=2C I can't see the forest for the trees. I think the best would be a robust=2C say...12 pin=2C locking Molex m/f p lug and recepticle=2C typically like a standard automotive wiring harness connection. Something like this=2C but in wiring harness style=3B http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=WM1684-N D Thanks for any guidance=2C Mike Welch ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Right Angle BNC Fittings
At 10:25 AM 10/24/2010, you wrote: >Thanks for everyone's input on this. I cruising the aeroelectric >site, I found that Bob N has an instruction sheet on using adaptors >to make a permanent right angle connector: > ><http://www.aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html>http://www.aeroelectric.com/articles/BNC_Rt_Angle/BNC_Rt_Angle.html > >I can't imagine he would post this unless it was a perfectly viable >approach to the problem. It's one approach that tolerates an extra joint in the system . . . a low risk decision. It also exploits ready availability of commercial off the shelf parts. Bob . . . ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RE: Ground Power / Tiedown Power Cart
At 08:11 AM 10/24/2010, you wrote: > > >HI All- > >A couple observations- > >You've got me thinking about a gadget for the chapter. The first thing >that comes to mind is to substitute cheap AGM batteries from Batteries Plus >(or wherever) for the car batteries. They'd be cheaper, lighter, and dump >current better than the plain flooded cell batteries. > >This leads to the thought of using cast off batteries from Bob's >one-each-year-or-two battery replacement scheme, especially since that's >what I'll be doing once I get flying. If one made a cart that wasn't >physically tailored to a specific type of battery, they could use whatever >batteries were surplussed on the field. The last battery cart project I observed was more of a "battery box" approach. The builder hand two-wheel hand- trucks and decided not to dedicate a set of wheels and handle to the ground start battery. He built hand-truck friendly box that held two batteries and a Schumacher automatic charger. His project was 24 v only so didn't need a battery 'switch'. I finished development of the geometry for a 6.5 x 7.5 inch assembly that could be made of 1/8" tempered Masonite, Lexan, or other hard/durable material. See: http://www.aeroelectric.com/articles/7000_Battery_Cart_Switch.pdf This design is based on hand-knobs I have on hand with 1/2-13 threaded inserts. The battery leads are brought to 1/2-13 x 2" brass bolts and associated hardware in a rectangular pattern. The spacings have been adjusted so that a sandwich of 1/8" masonite sheets, 1/8" x 1" aluminum bars can be placed over the studs in only two positions. The exposed ends of the bars are rather well guarded against accidental shorts on the studs while changing voltage setting. When the hand-knobs are in place, all exposed "hot" metal is pretty well covered and/or recessed. I'm headed to Wichita for a few days but I'll work up a schematic for a system with a charger and AC inverter built in. Charging with solar cells is problematic unless one is considering some really hefty devices like . . . http://www.harborfreight.com/45-watt-solar-panel-kit-90599.html along with electronics suitable for SVLA battery maintenance. If folks are interested in this design, I can supply the hand-knobs and bus bars. I have access to a digital mill so it wouldn't be hard to build a precision drill fixture that precisely located the holes. Perhaps I could supply a "kit" of knobs, pilot drilled bus bar material, and a stack of 1/8" sheets also pilot drilled. I think you can get the brass hardware from Lowes/ HomeDepot style big-box stores. Bob . . . ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: electrical plug
> > > I think the best would be a robust, say...12 pin, locking Molex > m/f plug and recepticle, >typically like a standard automotive wiring harness >connection. Something like this, but in >wiring harness style; > ><http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=WM1684-ND>http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=WM1684-ND > Those would work but they ARE sheet metal pins. You can parallel pins in a D-sub to share loads. If the vast majority of your circuits are d-sub friendly, then perhaps you'd need only to beef up a few pathways in the connector. See: http://www.aeroelectric.com/Pictures/Connectors/D-Subminature/Paralleled_D-Sub_Pins.jpg Bob . . . ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: electrical plug
Date: Oct 24, 2010
Bob=2C Thanks for the help. Your suggestion of sharing pins is a good one. I h adn't considered that. Will a DB9 plug/receptacle handle 3A per pin? If so=2C I think this could be a simple answer=2C because I only need to double up just a couple of pins. Thanks=2C Mike ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Ground Power / Tiedown Power Cart
At 02:29 PM 10/24/2010, you wrote: > >Bob, > >A very functional approach. Certainly the other end of the $time$ >combination scale from my suggestion. > >My preference is to trade more initial $time$ on the front end for >crawling around on the grass in the cold dark mornings of January >looking for a part my clumsy gloved hand has dropped. > >That said, if you could avoid any loose parts I think it would be an >improvement. One thought I had was to combine 2 of the jumper bars >into a V with one leg the length to reach to make the 24 volt >connection and the other the length to reach for the 12 volt. With >the angle between them such that one connection must be broken >before the other could be made. As I was writing I had another >thought. Just use one bar with 2 holes, one to make the 12 and the >other to make the 24. This would reduce the number of loose parts to >the 2 knobs on the studs the jumper moves between, assuming the 3rd >knob is only loosened to allow the jumper to swing. Another >evolution occurred as I was writing the above. The single bar could >have U shaped cutouts, rather than holes, that would allow the >jumper to slide under the appropriate knob and eliminate the need >for the knobs to become loose parts. check your configurations for failure modes and potential for erroneous connections. my goal was to make it impossible to install a jumper in the wrong location that might short a battery. Hence the non-square pattern for the 4 posts and the single assembly of jumpers that guards most of the bare surfaces. As long as you can see the labels, then any way you install it will produce either 12 or 24 v with no gottchas. If you flip it over, the 12v still works but the 24 volt would be inert. I like putting the bars down over studs with a contiguous hole as opposed to a slot. More surface area in contact with the stud. Bob . . . ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: electrical plug
Date: Oct 24, 2010
> Will a DB9 plug/receptacle handle 3A per pin? Bob=2C To answer my own question=2C I did some research on DB15 plugs=2C and yes =2C they appear to be able 5A per pin=2C according to one manufacturer. I think I'll go with the DB9=2C and combine two pins for the Icom and the King transponder. The rest of the pins should be just fine! Thanks again=2C Bob ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: electrical plug
At 05:52 PM 10/24/2010, you wrote: > > Will a DB9 plug/receptacle handle 3A per pin? > >Bob, > > To answer my own question, I did some research on DB15 plugs, and yes, they >appear to be able 5A per pin, according to one manufacturer. > > I think I'll go with the DB9, and combine two pins for the Icom > and the King transponder. >The rest of the pins should be just fine! Do grounds go through this connector too? They need to be as robust as the power feeder pins. Also, it's common practice with any new design to have spare pins in any connector to allow for future expansion without having to re-wire a connector. We used to shoot for 15 to 20% spares. Suggest you consider a larger connector especially if you need to add grounds too. Bob . . . ________________________________________________________________________________
Date: Oct 24, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Ground Power / Tiedown Power Cart
At 03:30 PM 10/24/2010, you wrote: > >I'll take another look at it and do a drawing -IF- it seems viable >after further analysis. I'll look forward to it. I sort of cheated with the AutoCAD for laying out and testing the architecture but we used to do it with dividers, protractor, compass and scissors to cut out "paper parts" for fit checks. Great fun and worthwhile gray matter exercise too. Bob . . . ________________________________________________________________________________
Subject: Endurance Buss Diode - Heat Sink Question
From: "jvolkober" <jvolkober(at)comcast.net>
Date: Oct 24, 2010
I am using the Z-13 architecture. This calls for a diode between the main bus and the endurance bus. I am planning on keeping the endurance bus at less than 8 amps. B&C offers a diodes with heat sinks that appear to fit this use. One on a heat sink that is about 1" by 3", the other on a heat sink twice that size. The first for up to 8 watts, I believe and the second for up to 15 watts. Is the small sufficient for my use? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316924#316924 ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: electrical plug
Date: Oct 24, 2010
> I think I'll go with the DB9=2C and combine two pins for the Icom and th e King transponder. > Do grounds go through this connector too? > They need to be as robust as the power > feeder pins. Also=2C it's common practice with >any new design to have spare pins in any >connector to allow for future expansion >without having to re-wire a connector. >We used to shoot for 15 to 20% spares. >Suggest you consider a larger connector >especially if you need to add grounds too. > Bob . . . Hi Bob=2C Yes=2C I plan on running the ground thru the DB connector. I was going t o allocate four pins to supply the ground connection for the front panel. My plan is the main ground wire be #12AWG=2C leading down to the 4-way split to the (4ea) #16AWG solde red to each pin. The recepticle connector then gets the same treatment for ground=2C i.e.(4e a) #16AWG back to #12AWG=2C with the ground wire terminating at a buss bar. Since I mentioned DB9 earlier=2C I just left that plug in the conversatio n. The fact is=2C after counting and leaving a couple of pins as spares=2C I am actually getting a DB15. The pin allocation was planned to be this=3B After using two pins each for the Icom and the King transponder=2C one each for the Dynon and Garmin 296=2C and four for the ground=2C this makes ten pins so far. Using one pin to light the instrument lights=2C and one for some super tiny current drawers (like the Dynon alarm circuit you drew for me)=2C I'm left with at least three spares. I could even incl ude the Dynon alarm power in with the instrument lights=2C and be left with 4 extra pins. Thanks for your help=2C Bob. Mike Welch ________________________________________________________________________________
Date: Oct 25, 2010
From: Glen Matejcek <aerobubba(at)earthlink.net>
Subject: Re: Ground Power / Tiedown Power Cart
Hi All- You know, the thing that would make the 12 - 24v battery cart zippy would be a DPDT knife switch cabable of handling cranking currents. It would handle the switching function elegantly, and if mounted in a recess or under a cover would be pretty darn safe from accidental shorts. I've not looked yet, but I wonder if such a thing is still available, especially in some sort of surpluss house... Glen Matejcek ________________________________________________________________________________
Subject: Re: Right Angle BNC Fittings
From: "Bill & Sue" <Billandsue(at)billbell.co.uk>
Date: Oct 25, 2010
Bob, Yes it makes sense and of course you are quite right about the extra loss, but I challenge anyone to measure it at the frequencies concerned, let alone tell any difference in practice (we are talking about the equivalent of perhaps a few inches of cable). Right angle connectors are harder to come by, but over here RS sell them for less than the price of the adapters. The adapters are a little more bulky, but the most serious downside is the weight which will raise your stall speed by around 0.001%! Cheers Bill BobsV35B(at)aol.com wrote: > Good Morning Bill, > > That which you have shown is, as you say, an adapter. The higher priced version is a right angle connector, not an adapter. > > The adapter has a slightly higher, though still minimal, loss involved. It means that there are two connections involved in lieu of one and the right angle connector generally has a slightly smaller profile than does a connector and an adapter. > > Make any sense at all? > > Happy Skies, > > Old Bob > > > > Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316975#316975 ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Re: Ground Power / Tiedown Power Cart
Date: Oct 25, 2010
> You know=2C the thing that would make the 12 - 24v battery cart zippy wou ld be a DPDT knife switch >I wonder if such a thing is still available=2C especially in some sort of surpluss house... > > Glen Matejcek Glen=2C You mean like this=3B http://www.wirthco.com/12/24-volt-heavy-equipment-switch-p-66-l-en.html Although it isn't configured exactly yet=2C it wouldn't be but a very min or mod to make it so. I think you are right. This would be a very simple solution!! Mike Welch ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Re: Ground Power / Tiedown Power Cart
Date: Oct 25, 2010
> You know=2C the thing that would make the 12 - 24v battery cart zippy wou ld be a DPDT knife switch > Glen Matejcek Glen=2C On second examination=2C yes the switch IS configured correctly right out of the box. I see where they make the second set of contacts to go through the handle itself!! Clever! Mike ________________________________________________________________________________
Date: Oct 25, 2010
Subject: Re: Ground Power / Tiedown Power Cart
From: Ed Gilroy <egilroy(at)gmail.com>
That was exactly the kind of device I had mused about in my original request to this group. It doesn't quite qualify as "idiot-proof", but comes pretty close. Ed On Mon, Oct 25, 2010 at 11:22 AM, Mike Welch wrote: > > > You know, the thing that would make the 12 - 24v battery cart zippy would > be a DPDT knife switch > >I wonder if such a thing is still available, especially in some sort of > surpluss house... > > > > Glen Matejcek > > > Glen, > > You mean like this; > > http://www.wirthco.com/12/24-volt-heavy-equipment-switch-p-66-l-en.html > > Although it isn't configured exactly yet, it wouldn't be but a very minor > mod to make it so. > > I think you are right. This would be a very simple solution!! > > Mike Welch > > * > > * > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Re: Ground Power / Tiedown Power Cart
Date: Oct 25, 2010
Ed=2C I'd think that someone who can't get the battery boost-start correct=2C or otherwise screws up this DPDT blade set-up might not have any business working near a plane. Just a thought.... Mike Date: Mon=2C 25 Oct 2010 12:37:38 -0400 Subject: Re: AeroElectric-List: Re: Ground Power / Tiedown Power Cart From: egilroy(at)gmail.com That was exactly the kind of device I had mused about in my original reques t to this group. It doesn't quite qualify as "idiot-proof"=2C but comes pre tty close. Ed On Mon=2C Oct 25=2C 2010 at 11:22 AM=2C Mike Welch wrote: > You know=2C the thing that would make the 12 - 24v battery cart zippy wou ld be a DPDT knife switch >I wonder if such a thing is still available=2C especially in some sort of surpluss house... > > Glen Matejcek Glen=2C You mean like this=3B http://www.wirthco.com/12/24-volt-heavy-equipment-switch-p-66-l-en.html Although it isn't configured exactly yet=2C it wouldn't be but a very min or mod to make it so. I think you are right. This would be a very simple solution!! Mike Welch ist" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 25, 2010
Subject: Re: Ground Power / Tiedown Power Cart
Good Afternoon Mike, You may well be correct, but there are many of us who have been working on airplanes for sixty years or more who do still make mistakes. Last I heard, to err is human I'll take all the help I can get. Happy Skies, Old Bob In a message dated 10/25/2010 12:11:49 P.M. Central Daylight Time, mdnanwelch7(at)hotmail.com writes: Ed, I'd think that someone who can't get the battery boost-start correct, or otherwise screws up this DPDT blade set-up might not have any business working near a plane. Just a thought.... Mike ____________________________________ Date: Mon, 25 Oct 2010 12:37:38 -0400 Subject: Re: AeroElectric-List: Re: Ground Power / Tiedown Power Cart From: egilroy(at)gmail.com That was exactly the kind of device I had mused about in my original request to this group. It doesn't quite qualify as "idiot-proof", but comes pretty close. Ed On Mon, Oct 25, 2010 at 11:22 AM, Mike Welch <_mdnanwelch7(at)hotmail.com_ (mailto:mdnanwelch7(at)hotmail.com) > wrote: > You know, the thing that would make the 12 - 24v battery cart zippy would be a DPDT knife switch >I wonder if such a thing is still available, especially in some sort of surpluss house... > > Glen Matejcek Glen, You mean like this; _http://www.wirthco.com/12/24-volt-heavy-equipment-switch-p-66-l-en.html_ (http://www.wirthco.com/12/24-volt-heavy-equipment-switch-p-66-l-en.html) Although it isn't configured exactly yet, it wouldn't be but a very minor mod to make it so. I think you are right. This would be a very simple solution!! Mike Welch ist" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution -List" target=_blank>http://www.matronics.com/Navigator?AeroElectric-List ttp://forums.matronics.com =_blank>http://www.matronics.com/contribution (http://www.matronics.com/Navigator?AeroElectric-List) (http://www.matronics.com/contribution) ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: test
Date: Oct 26, 2010
this is just to see if the mail will go through Noel -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bill & Sue Sent: October 25, 2010 12:43 PM Subject: AeroElectric-List: Re: Right Angle BNC Fittings Bob, Yes it makes sense and of course you are quite right about the extra loss, but I challenge anyone to measure it at the frequencies concerned, let alone tell any difference in practice (we are talking about the equivalent of perhaps a few inches of cable). Right angle connectors are harder to come by, but over here RS sell them for less than the price of the adapters. The adapters are a little more bulky, but the most serious downside is the weight which will raise your stall speed by around 0.001%! Cheers Bill BobsV35B(at)aol.com wrote: > Good Morning Bill, > > That which you have shown is, as you say, an adapter. The higher priced version is a right angle connector, not an adapter. > > The adapter has a slightly higher, though still minimal, loss involved. It means that there are two connections involved in lieu of one and the right angle connector generally has a slightly smaller profile than does a connector and an adapter. > > Make any sense at all? > > Happy Skies, > > Old Bob > > > > Read this topic online here: http://forums.matronics.com/viewtopic.php?p=316975#316975 ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Test
Date: Oct 26, 2010
I have been making several posts on the thread Ground power/Tie down cart. Apparently all my posts are being refused. This one is being sent through a link on matronics page not via the Reply button. Noel ________________________________________________________________________________
From: "F. Tim Yoder" <ftyoder(at)yoderbuilt.com>
Subject: Re: Test
Date: Oct 25, 2010
Got it ----- Original Message ----- From: Noel Loveys To: aeroelectric-list(at)matronics.com Sent: Monday, October 25, 2010 7:51 PM Subject: AeroElectric-List: Test I have been making several posts on the thread Ground power/Tie down cart. Apparently all my posts are being refused. This one is being sent through a link on matronics page not via the Reply button. Noel ________________________________________________________________________________
Subject: Capacitance to Voltage Converter
Date: Oct 26, 2010
From: <longg(at)pjm.com>
Question: Can any of you recommend a solution for converting an EI P-300C capacitance probe output, "something squared" to 0-5 volts? I am installing an EI 4ft sender along with the Dynon D180. I've seen a lot of crazy microprocessor chips and such, but I need something I can actually use. The Dynon option is not an option because it has a BNC adapter on one end which is only useful if you have an RV with the capacitance plate sender unit. My sender has 3 wires coming out, that's it. Thanks, Glenn ________________________________________________________________________________
Date: Oct 26, 2010
From: Doug Ilg <doug.ilg(at)verizon.net>
Subject: Re: Capacitance to Voltage Converter
I'd suggest giving EI a call. They have always been very helpful, when I've called with questions. Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) ----- Original Message ---- > From: "longg(at)pjm.com" <longg(at)pjm.com> > To: aeroelectric-list(at)matronics.com > Sent: Tue, October 26, 2010 9:49:57 AM > Subject: AeroElectric-List: Capacitance to Voltage Converter > > > Question: Can any of you recommend a solution for converting an EI > P-300C capacitance probe output, "something squared" to 0-5 volts? ________________________________________________________________________________
Subject: Capacitance to Voltage Converter
Date: Oct 26, 2010
From: <longg(at)pjm.com>
Thanks Doug, Another reader provided a great option. I just talked to the proprietor from SaintAero LLC saintaero(at)charter.net 817.578.7339. He's got the solution in a box. The check is in the mail. $100.00 Glenn E. Long -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Doug Ilg Sent: Tuesday, October 26, 2010 10:28 AM Subject: Re: AeroElectric-List: Capacitance to Voltage Converter I'd suggest giving EI a call. They have always been very helpful, when I've called with questions. Doug Ilg Grumman Tiger N74818, College Park Airport (KCGS), Maryland Challenger II LSS LW (N641LG reserved) - kit underway at Laurel Suburban (W18) ----- Original Message ---- > From: "longg(at)pjm.com" <longg(at)pjm.com> > To: aeroelectric-list(at)matronics.com > Sent: Tue, October 26, 2010 9:49:57 AM > Subject: AeroElectric-List: Capacitance to Voltage Converter > > > Question: Can any of you recommend a solution for converting an EI > P-300C capacitance probe output, "something squared" to 0-5 volts? ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Oct 26, 2010
Subject: Re: Right Angle BNC Fittings
For what it's worth, here's one data point for you. I used a 90 degree BNC adapter between my transponder antenna and the coax and the transponder would not work. It was an adapter, not a connector. I switched to a straight coax to antenna connection (just barely had enough room) and it worked fine. I have since sworn off ever again using a 90 degree BNC adapter. Stan Sutterfield ________________________________________________________________________________
Date: Oct 26, 2010
Subject: RIght angle BNC
From: Dan Ballin <dballin(at)gmail.com>
Not to beat a dead horse, but KCI (parts for Lancair) has true right angle connectors from amp for about $5 http://www.aerocraftparts.com/ItemForm.aspx?item=31-335-RFX&ReturnUrl=Categories.aspx?Category=c1df7b9d-24c4-41d0-90ec-76fb691e4d88 part number is 31-335-RFX Dan Ballin ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: RIght angle BNC
Date: Oct 26, 2010
Those are not AMP connectors.....the "True" AMP connectors have a raw cost many times higher than that. Those are the commercial grade Amphenol (not to be confused with the AMP/Tyco silver plated Mil Spec BNC's). Even the high grade Amphenol non RFX right angle connectors are well above $17, if you want the consumer grade RFX listed as you referenced, you can find them all over the place cheaper than that by a good margin (around $3-4). That being said, the RFX's are not bad BNC's (we frequently use them on straight connectors), but on the much more complex right angle connectors we prefer the higher grade ones. Anyway, just wanted to make sure people didn't think that particular connector listed below was actually an AMP connector or a Mil Spec connector...neither of which it is. Amphenol is a completely different company/product line than AMP/Tyco. Just because someone says they "meet or exceed" military specifications on a website doesn't make it true. Cheers, Stein -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dan Ballin Sent: Tuesday, October 26, 2010 10:14 AM Subject: AeroElectric-List: RIght angle BNC Not to beat a dead horse, but KCI (parts for Lancair) has true right angle connectors from amp for about $5 http://www.aerocraftparts.com/ItemForm.aspx?item=31-335-RFX&ReturnUrl=Catego ries.aspx?Category=c1df7b9d-24c4-41d0-90ec-76fb691e4d88 part number is 31-335-RFX Dan Ballin ________________________________________________________________________________
From: "John Loram" <johnl(at)loram.org>
Subject: Capacitance to Voltage Converter
Date: Oct 26, 2010
What's the solution? How do you find out about it? Web Site? -john- > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of longg(at)pjm.com > Sent: Tuesday, October 26, 2010 8:06 AM > To: aeroelectric-list(at)matronics.com > Subject: RE: AeroElectric-List: Capacitance to Voltage Converter > > > Thanks Doug, > > Another reader provided a great option. I just talked to the > proprietor from SaintAero LLC saintaero(at)charter.net > 817.578.7339. He's got the solution in a box. The check is in > the mail. $100.00 > > Glenn E. Long > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Doug Ilg > Sent: Tuesday, October 26, 2010 10:28 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Capacitance to Voltage Converter > > > > I'd suggest giving EI a call. They have always been very > helpful, when I've called with questions. > > > > Doug Ilg > Grumman Tiger N74818, College Park Airport (KCGS), Maryland > Challenger II LSS LW (N641LG reserved) - kit underway at > Laurel Suburban > (W18) > > > > ----- Original Message ---- > > From: "longg(at)pjm.com" <longg(at)pjm.com> > > To: aeroelectric-list(at)matronics.com > > Sent: Tue, October 26, 2010 9:49:57 AM > > Subject: AeroElectric-List: Capacitance to Voltage Converter > > > > > > Question: Can any of you recommend a solution for converting an EI > > P-300C capacitance probe output, "something squared" to 0-5 volts? > > > > > > > Photoshare, and much much more: > > > > ________________________________________________________________________________
Date: Oct 27, 2010
Subject: Ray Allen Pushbutton Wiring Question
From: Marty Santic <marty.santic(at)gmail.com>
The wire supplied with the Ray Allen microphone PTT grip is very small. I would say it is #28 or #30. What is a good butt-splice to use for this application. -- Marty Santic ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: shielded comm radio question
Date: Oct 27, 2010
Hello group=2C Can someone with avionics wiring experience advise me whether or not I ne ed shielded wire for my Icom A200 power in and out. I will have a strobe ligh t system. I also have a King transponder. I have an ample supply 16AWG shielded tefzel. I've wired the +12V & gnd for the KT 76 with the shielded stuff so far. (maybe I didn't need to. ???) Should I use the shieded stuff for the Icom +12v & the ground=2C or the f lash tubes supply=2C or both? The Icom is the mobile vehicle style =2C with the CB radio type t ray (could be the same tray the airplane version uses). The factory wiring plug for the A200M use s just ordinary auto type wire. Surely they know lots of line vehicles have strobes=2C too. Ri ght?? I'm just not clear when shielded wire is really neccessary=2C or where it ought to be used. Thanks=2C MIke Welch ________________________________________________________________________________
Date: Oct 27, 2010
Subject: Vans tach
From: edward Clegg <edwclg(at)gmail.com>
Those that are using Vans tachometers, have you had any problem with them. Mine after 223 hours is intermittent. That is it will go to zero and after a brief time go back to working normally. Is this a transducer problem or gauge. All wires have been checked. Thanks, Ed Clegg ________________________________________________________________________________
Date: Oct 27, 2010
From: Mike Nellis <mike(at)bmnellis.com>
Subject: Re: Ray Allen Pushbutton Wiring Question
For wire that small a butt splice would not be apprpriate. Instead, soldering the wires together covered by heat shrink might be a better alternative. Mike > The wire supplied with the Ray Allen microphone PTT grip is very > small. I would say it is #28 or #30. What is a good butt-splice to > use for this application. > > -- > Marty Santic > > * > > > * ________________________________________________________________________________
Subject: Vans tach
Date: Oct 27, 2010
From: <longg(at)pjm.com>
My Vans transducer is brand new and I can already tell it's a piece of junk. When I spin it by hand it gets stuck in the grove. Your cable is either broken inside or it's about too. I'll be really surprised if I get 233 hours out of it. I've read from some that the backside of the tip can be filed down so it doesn't catch so much. Personally, if there is a better option, I'm all ears. Glenn E. Long -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of edward Clegg Sent: Wednesday, October 27, 2010 12:34 PM Subject: AeroElectric-List: Vans tach Those that are using Vans tachometers, have you had any problem with them. Mine after 223 hours is intermittent. That is it will go to zero and after a brief time go back to working normally. Is this a transducer problem or gauge. All wires have been checked. Thanks, Ed Clegg ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Ray Allen Pushbutton Wiring Question
Date: Oct 27, 2010
Alternatively, use male and female crimp pins for a D-Sub connector and heat shrink them together. From: Mike Nellis Sent: Wednesday, October 27, 2010 10:18 AM Subject: Re: AeroElectric-List: Ray Allen Pushbutton Wiring Question For wire that small a butt splice would not be apprpriate. Instead, soldering the wires together covered by heat shrink might be a better alternative. Mike The wire supplied with the Ray Allen microphone PTT grip is very small. I would say it is #28 or #30. What is a good butt-splice to use for this application. -- Marty Santic ------------------------------------------------------------------------- ------- Checked by AVG - www.avg.com 06:34:00 ________________________________________________________________________________
Subject: Re: Ray Allen Pushbutton Wiring Question
From: "rparigoris" <rparigor(at)suffolk.lib.ny.us>
Date: Oct 27, 2010
You could also use solder type D-sub connectors with heat shrink. I used the High Density 3 row D-sub connectors from Radio Shack modified to fit inside my stick. See last 3 pics: http://www.europaowners.org/forums/gallery2.php?g2_itemId=31671 Ron Parigoris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=317232#317232 ________________________________________________________________________________
Date: Oct 27, 2010
From: "S. Ramirez" <simon(at)synchdes.com>
Subject: Re: Ray Allen Pushbutton Wiring Question
These PICABOND butt splices are made by Tyco for the telephone cable industry. I have the part drawing PDF if anyone needs it. Digi-Key pn 61899-1-ND, Tyco connector butt splice, 24-28 AWG, orange, 61899-1, $.21 each http://parts.digikey.com/1/parts/1914216-conn-splice-butt-24-28awg-orange-61899-1.html Simon Ramirez LEZ N-44LZ Oviedo, FL USA On 10/27/2010 1:49 PM, Vern Little wrote: Alternatively, use male and female crimp pins for a D-Sub connector and heat shrink them together. *From:* Mike Nellis *Sent:* Wednesday, October 27, 2010 10:18 AM *To:* aeroelectric-list(at)matronics.com *Subject:* Re: AeroElectric-List: Ray Allen Pushbutton Wiring Question For wire that small a butt splice would not be apprpriate. Instead, soldering the wires together covered by heat shrink might be a better alternative. Mike > The wire supplied with the Ray Allen microphone PTT grip is very > small. I would say it is #28 or #30. What is a good butt-splice to > use for this application. > > -- > Marty Santic ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: Ray Allen Pushbutton Wiring Question
Date: Oct 27, 2010
These PICABOND butt splices are made by Tyco for the telephone cable industry. I have the part drawing PDF if anyone needs it. Digi-Key pn 61899-1-ND, Tyco connector butt splice, 24-28 AWG, orange, 61899-1, $.21 each http://parts.digikey.com/1/parts/1914216-conn-splice-butt-24-28awg-orange -61 899-1.html Simon Ramirez Simon, Do these splices require a special crimping tool? At what price? Roger ________________________________________________________________________________
Date: Oct 27, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Ray Allen Pushbutton Wiring Question
At 10:13 AM 10/27/2010, you wrote: >The wire supplied with the Ray Allen microphone PTT grip is very >small. I would say it is #28 or #30. What is a good butt-splice to >use for this application. Solder and heat-shrink. See: http://aeroelectric.com/articles/Solder_Lap_Splicing/Solder_Lap_Splices.html Bob . . . ________________________________________________________________________________
Date: Oct 27, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: shielded comm radio question
At 10:14 AM 10/27/2010, you wrote: >Hello group, > > Can someone with avionics wiring experience advise me whether or not I need >shielded wire for my Icom A200 power in and out. I will have a >strobe light system. I also have >a King transponder. > > I have an ample supply 16AWG shielded tefzel. I've wired the > +12V & gnd for the KT 76 >with the shielded stuff so far. (maybe I didn't need to. ???) > > Should I use the shieded stuff for the Icom +12v & the ground, or > the flash tubes supply, >or both? The Icom is the mobile vehicle style , with the CB radio >type tray (could be the same >tray the airplane version uses). The factory wiring plug for the >A200M uses just ordinary auto >type wire. Surely they know lots of line vehicles have strobes, too. Right?? > > I'm just not clear when shielded wire is really neccessary, or > where it ought to be used. Suggest you review chapters on noise in the 'Connection. Shielding is a hedge against a particular form of coupling (electro-static) between a potential antagonist and a potential victim. Unless specifically called out in the manufacturer's installation instructions, don't bother. Shielding of power lines is never useful. If manufacturer's data does show shielded wire on power leads, I'd like to know about it. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Right Angle BNC Fittings
At 10:08 AM 10/26/2010, you wrote: >For what it's worth, here's one data point for you. >I used a 90 degree BNC adapter between my transponder antenna and >the coax and the transponder would not work. It was an adapter, not >a connector. I switched to a straight coax to antenna connection >(just barely had enough room) and it worked fine. >I have since sworn off ever again using a 90 degree BNC adapter. But Stan, there have been gazillions of right angle adapters produced and no doubt successfully used in as many situations. The fact that you suffered one instance of a failed installation would be worthy of a failure analysis. There is probably a logical cause for the effect that has nothing to do with whether any particular combination of connectors was installed. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Ground Power / Tiedown Power Cart
At 10:08 PM 10/24/2010, you wrote: >Bob, > >For your consideration. Sorry . . . been out of town for a couple days. Dr. Dee had to move her offices at the college. I've been helping with cleaning, painting and repairing. Yeah, they do have folks that take care of those things, when it works into their schedule. We got it move-in-ready in two days. The scheme you show would work too. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: electrical plug
At 11:38 PM 10/24/2010, you wrote: > > > I think I'll go with the DB9, and combine two pins for the Icom > and the King transponder. > > > Do grounds go through this connector too? > > They need to be as robust as the power > > feeder pins. Also, it's common practice with > >any new design to have spare pins in any > >connector to allow for future expansion > >without having to re-wire a connector. > >We used to shoot for 15 to 20% spares. > >Suggest you consider a larger connector > >especially if you need to add grounds too. > > > Bob . . . > >Hi Bob, > > Yes, I plan on running the ground thru the DB connector. I was > going to allocate >four pins to supply the ground connection for the front panel. My >plan is the main ground >wire be #12AWG, leading down to the 4-way split to the (4ea) #16AWG >soldered to each pin. >The recepticle connector then gets the same treatment for ground, >i.e.(4ea) #16AWG back to >#12AWG, with the ground wire terminating at a buss bar. ???? Dsub pins are designed for 20AWG max. Suggest you carry the four ground pins all the way on 20AWG. Use two for one radio, two for the other.. > > Since I mentioned DB9 earlier, I just left that plug in the > conversation. The fact is, after >counting and leaving a couple of pins as spares, I am actually getting a DB15. > >The pin allocation was planned to be this; > >After using two pins each for the Icom and the King transponder, one >each for the Dynon and >Garmin 296, and four for the ground, this makes ten pins so >far. Using one pin to light the >instrument lights, and one for some super tiny current drawers (like >the Dynon alarm circuit >you drew for me), I'm left with at least three spares. I could even >include the Dynon alarm >power in with the instrument lights, and be left with 4 extra pins. Bob . . . ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Garmin 296 mini ound 9 pin pinout
Date: Oct 27, 2010
Bob=2C Thanks for the reply re: the shielded cable. I'll do the review you ment ioned. No=2C I didn't see anyone's recommending the shielded wires. I was just trying to avoid a potential problem=2C since wiring changes at this stage is simple compared to doing a repair lat er. ___________________________________________________________________________ ___ Now=2C for this post=3B for the last hour and a half I've been scouring the internet looking for the Garmin 296 pinout. The best I could come up with is the list of the 9 item s in the connector=2C but nothing so far that identifies which one is which. Could someone direct me to a link of the Garmin GPSMAP 296 pinout. I hav e the bare cable and am intending on hard wiring the unit for my Air Gizmo Panel Dock? Thanks again=2C Bob=2C and thanks for anyone that can find the 296's pino ut. Mike ________________________________________________________________________________
Date: Oct 27, 2010
From: Buckaroo Banzai <ornerycuss2001(at)yahoo.com>
Subject: Re: Garmin 296 mini ound 9 pin pinout
Go to the Garmin website and download their manuals.- There's a pinout ne ar the end of (I think) the pilot's manual. https://buy.garmin.com/shop/store/manual.jsp?product=010-00356-00&cID=1 69&pID=6399 --- On Wed, 10/27/10, Mike Welch wrote: From: Mike Welch <mdnanwelch7(at)hotmail.com> Subject: AeroElectric-List: Garmin 296 mini ound 9 pin pinout Date: Wednesday, October 27, 2010, 4:23 PM =0A=0A=0ABob,- =0A- =0A- Thanks for the reply re: the shielded cable.- I'll do the review y ou mentioned.- No, I didn't =0Asee anyone's recommending the shielded wires.- I was just trying to av oid a potential problem, =0Asince wiring changes at this stage is simple compared to doing a repair later. =0A________________________________________________________________________ ______ =0A- =0A- =0A- Now, for this post;- for the last hour and a half I've been scouri ng the internet looking for the =0AGarmin 296 pinout.- The best I could come up with is the list of the 9 items in the connector, but =0Anothing so far that identifies which one is which. =0A- =0A- Could someone direct me to a link of the Garmin GPSMAP 296 pinout. - I have the bare cable =0Aand am intending on hard wiring the unit for my Air Gizmo Panel Dock? =0A- =0A- Thanks again, Bob, and thanks for anyone that can find the 296's pin out. =0A- =0AMike ========================0A=0A =0A=0A=0A ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Garmin 296 mini ound 9 pin pinout
Date: Oct 27, 2010
>Go to the Garmin website and download their manuals. There's a pinout nea r the end of >(I think) the pilot's manual. >https://buy.garmin.com/shop/store/manual.jsp?product=010-00356-00&cID= 169&pID=6399 Thanks a ton=2C Buck. I had gone to their website=2C but for the life of m e I sure couldn't find the pinout. Mike ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: AeroElectric-List Digest: 10 Msgs - 10/25/10
Date: Oct 27, 2010
Yep, that looks like the ticket. It is in fact already configured for the task at hand. The only reservations I'd have are the cost and size. In my cursory explorations they have both been rather large, although neither seem to be listed for this particular unit. Glen Matejcek aerobubba(at)earthlink.net > > From: Mike Welch <mdnanwelch7(at)hotmail.com> > Subject: RE: AeroElectric-List: Re: Ground Power / Tiedown Power Cart > > > > You know=2C the thing that would make the 12 - 24v battery cart zippy wou > ld be a DPDT knife switch > >I wonder if such a thing is still available=2C especially in some sort of > surpluss house... > > > > Glen Matejcek > > > Glen=2C > > You mean like this=3B > > http://www.wirthco.com/12/24-volt-heavy-equipment-switch-p-66-l-en.html > > Although it isn't configured exactly yet=2C it wouldn't be but a very min > or mod to make it so. > > I think you are right. This would be a very simple solution!! > > Mike Welch > ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: Ground Power / Tiedown Power Cart
Date: Oct 27, 2010
Whupps- looks like I hit send a smidge too soon... the size is listed on another tab and would be entirely fine at 4-3/4"W x 6-3/8" L x 2"H. Were it mounted in a recess behind a hinged piece of plex such that the plex naturally fell over the switch to cover it, it would be protected from accidental tool-induced shorts while it's position would still be visible. Then about the only pilot-proofing issue would be avoiding plugging the unit into a 12v system while configured for 24v. Glen Matejcek aerobubba(at)earthlink.ne ________________________________________________________________________________
Date: Oct 27, 2010
From: rayj <raymondj(at)frontiernet.net>
Subject: Re: Ground Power / Tiedown Power Cart
Bob,thanks for looking at it. I, Raymond Julian, do hereby formally release the design into the wild.:) If anyone builds one I would be interested in hearing about it or seeing pictures. Raymond Julian Kettle River, MN On 10/27/2010 04:10 PM, Robert L. Nuckolls, III wrote: > > > At 10:08 PM 10/24/2010, you wrote: >> Bob, >> >> For your consideration. > > Sorry . . . been out of town for a couple days. Dr. Dee > had to move her offices at the college. I've been helping > with cleaning, painting and repairing. Yeah, they do > have folks that take care of those things, when it works > into their schedule. We got it move-in-ready in two days. > > The scheme you show would work too. > > > Bob . . . > > ________________________________________________________________________________
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Subject: Vulcan XH558
Date: Oct 28, 2010
Hi Apologies in advance for the non connection with this (our) specialized web site: but we need help > > I expect most of you know about the charity that has restored XH558 to > flight, which has allowed it to fly at air shows over the last few years. > Unfortunately it has nearly run out of money and if they don't get a > certain > amount of funding secured by Sunday 28th October, the whole thing will be > over and it will either be permanently grounded or sold abroad. > > If any of you want to contribute, or maybe forward this to other flyers or > aviation enthusiasts who might contribute, the links are below. > > http://www.vulcantothesky.org/ > > http://www.bbc.co.uk/news/uk-england-leicestershire-11642558 Thank you for your interest John (RV9a builder - England) > ________________________________________________________________________________
Date: Oct 28, 2010
From: Buckaroo Banzai <ornerycuss2001(at)yahoo.com>
Subject: Garmin 296 mini ound 9 pin pinout
It's on page 134. --- On Wed, 10/27/10, Mike Welch wrote: From: Mike Welch <mdnanwelch7(at)hotmail.com> Subject: RE: AeroElectric-List: Garmin 296 mini ound 9 pin pinout Date: Wednesday, October 27, 2010, 5:38 PM =0A=0A=0A - =0A=0A=0A=0A=0A>Go to the Garmin website and download their manuals.- The re's a pinout near the end of =0A>(I think) the pilot's manual. >https://buy.garmin.com/shop/store/manual.jsp?product=010-00356-00&cID= 169&pID=6399 Thanks a ton, Buck.- I had gone to their website, but for the life of me I sure couldn't find the pinout. =0A- =0AMike =0A=0A- =0A=0A-List" target=_blank>http://www.matronics.com/Navigator?AeroElectri c-List=0Attp://forums.matronics.com=0A=_blank>http://www.matronics.com/co ====0A=0A=0A=0A=0A ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Garmin 296 mini ound 9 pin pinout
Date: Oct 28, 2010
>It's on page 134. Thanks=2C I already found it & wired it. I appreciate your efforts. I also found the missing "r" in the subject (should have read 'round'). Typos! :-) Mike ________________________________________________________________________________
Subject: SD8 alt connection
From: "gonzo24" <fmc(at)woh.rr.com>
Date: Oct 28, 2010
sorry if this has been covered but I cannot find it. I am needing info on connection of the SD-8 aux alternator. I have a B&C 60 amp primary and one odyssey 680 batt. Z13 shows the SD-8 connection from the relay to the batt contactor I believe. can I just hook this power out relay lead direct to the batt buss for back up power only? Do i use a fusible link or in line fuse holder or breaker for this connection? I'm running dual lightspeed plasma II plus' as well. Is their a diagram showing how to properly set up this mix of components? thanks guys... -------- RV-7a completed flown 700+ hrs sold Rv-7 under construction Read this topic online here: http://forums.matronics.com/viewtopic.php?p=317355#317355 ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Electric Propulsion
Date: Oct 28, 2010
A few of us are Imagining quiet vibration-free powered flight. We have been following recent advances, and would love to convert a small motor glider or Ultralight to Electric propulsion. We have more time than money, so we probably won't purchase an off-the-shelf solution like the power plant offered by Yaneec in China. Initially we would use less exotic batteries, for very short proof of concept flights, and go for the much more expensive battery systems after we prove we can get a plane in the air. Do you, Robert, or anyone out there in Aeroelectric land have any experience or advice about available (off the shelf) components (i.e., motors, controllers, instrumentation, batteries, and chargers) that could be inexpensively adapted for use on a small electric aircraft? Any info would be appreciated. Les ________________________________________________________________________________
Date: Oct 28, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: SD8 alt connection
At 06:12 PM 10/28/2010, you wrote: sorry if this has been covered but I cannot find it. I am needing info on connection of the SD-8 aux alternator. I have a B&C 60 amp primary and one odyssey 680 batt. Z13 shows the SD-8 connection from the relay to the batt contactor I believe. can I just hook this power out relay lead direct to the batt buss for back up power only? Do i use a fusible link or in line fuse holder or breaker for this connection? I'm running dual lightspeed plasma II plus' as well. Is their a diagram showing how to properly set up this mix of components? Yes, it's Z-13/8. When the SD-8 is powered up, the battery contactor can optionally be turned off and the SD-8 used to power only items driven from the battery bus. Bob . . . ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Ground Power / Tiedown Power Cart
Date: Oct 29, 2010
I was thinking also that using power solenoid relays, the type used on RVs it would be possible to install two power cables with differing physical characteristics that would automatically fire the solenoids to give the correct voltage... That way you couldn't ever hit your 14V system with a 28V boost. You could also just use the 12V connector for charging. It may require that your connectors have switches close to them. Noel... always looking for ways to confuse. :-) -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: October 27, 2010 6:41 PM Subject: Re: AeroElectric-List: Ground Power / Tiedown Power Cart At 10:08 PM 10/24/2010, you wrote: >Bob, > >For your consideration. Sorry . . . been out of town for a couple days. Dr. Dee had to move her offices at the college. I've been helping with cleaning, painting and repairing. Yeah, they do have folks that take care of those things, when it works into their schedule. We got it move-in-ready in two days. The scheme you show would work too. Bob . . . ________________________________________________________________________________
From: Fergus Kyle <VE3LVO(at)rac.ca>
Subject: an aeroelectric connection article
Date: Oct 29, 2010
Cheers, I recall a recent article by Bob which showed how to replace the usual jack screws on D-sub connector shells with modified 4-40 hardware threaded rod (?) and 4-40 hex standoffs. I can't find it but it would answer most of my D-Sub concerns behind the instrument panel. Any suggestions as to source amiably respected....... Ferg VE3LVO(at)rac.ca ________________________________________________________________________________
Date: Oct 29, 2010
From: John Morgensen <john(at)morgensen.com>
Subject: Re: an aeroelectric connection article
I got replacement thumb screws about 1.5 inches long from Stein Air and slotted the ends. john RV9A On 10/29/2010 9:20 AM, Fergus Kyle wrote: > > Cheers, > > I recall a recent article by Bob which showed how to replace the usual > jack screws on D-sub connector shells with modified 4-40 hardware > threaded rod (?) and 4-40 hex standoffs. I can't find it but it would > answer most of my D-Sub concerns behind the instrumentpanel. > > Any suggestions as to source amiably respected....... > > Ferg > > VE3LVO(at)rac.ca > > * > > > * ________________________________________________________________________________
Date: Oct 29, 2010
From: "j. davis" <jd(at)lawsonimaging.ca>
Subject: Re: an aeroelectric connection article
On 10/29/2010 12:20 PM, Fergus Kyle wrote: > Cheers, > > I recall a recent article by Bob which showed how to replace the usual jack screws on > D-sub connector shells with modified 4-40 hardware threaded rod (?) and 4-40 hex > standoffs. I cant find it but it would answer most of my D-Sub concerns behind the > instrumentpanel. > > Any suggestions as to source amiably respected....... > > Ferg > > VE3LVO(at)rac.ca > From this list about 2 weeks ago: http://www.aeroelectric.com/Pictures/Connectors/D-Subminature/DIY_Jackscrews.jpg -- Regards, J. Sonex #325 C-FJNJ, Jabiru 3300a, Prince P-Tip, Aerocarb restoring the Johnston Special http://cleco.ca +-------------------------------------------------------------+ | J. Davis, M.Sc. | (computer science) | | *NIX consulting, SysAdmin | email: jd at lawsonimaging.ca | +-------------------------------------------------------------+ If you write the word "monkey" a million times, do you start to think you're Shakespeare? --- Steven Wright ________________________________________________________________________________
Date: Oct 29, 2010
Subject: Digikey substitution on 9021-620
From: Jared Yates <email(at)jaredyates.com>
On the low voltage warning module the bill of materials calls out a digikey p2015 and lists that as a 1.0uf 16v tantalum capacitor. Digikey says that the p2015 is non-stock, but is a 22ufd 6.3v tantalum capacitor. Has anyone resolved this discrepancy and found an updated digikey part number? This is c111 in the drawings. ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: D-subminiature Connectors
Date: Oct 30, 2010
10/30/2010 Hello Fergus, You wrote: "..... how to replace the usual jack screws on D-sub connector shells ..." You could try this solution -- see posting copied below: ====================================================== From: <bakerocb(at)cox.net> Subject: D-subminiature Connectors Date: 5/29/2010 Hello Fellow Builders, Here is what we are writing about: http://en.wikipedia.org/wiki/D-subminiature Bob Nuckolls writes: "It's a fact that the majority of d-sub connectors come with short, slotted-head 4-40 jack screws that are EXCEEDINGLY difficult to work with in confined spaces traversed by wire bundles." ..and ... "the inconvenience of stock, slot-head jack-screws." {RESPONSE} He offers a screw handling solution here: http://tinyurl.com/34nrdd5 I'd like to offer another solution -- use #4-40 machine screws with hex socket (Allen wrench) drive heads. The hex socket drive head allows one to manuever the small screws in a manner vastly superior to a straight slot or phillips drive head screw. See here for a source of such screws: http://www.microfasteners.com/catalog/products/SSC.cfm Here is just one source of tools for handling these screws: http://www.bondhus.com/ Conventional Allen wrenches work fine for most handling of these screws, but these Prohold tools will give even more control if needed: http://www.bondhus.com/features/prohold/body-0.htm 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." PS: An aerospace vehicle with hex socket or Torx / six lobe / star drive fasteners is much easier to work on than a vehicle with straight slot or Phillips drive fasteners. See here for some handy tool kits to work with the hex socket or Torx / six lobe / star drive fasteners: http://www.chapmanmfg.com/ ====================================================== AeroElectric-List: an aeroelectric connection article Cheers, I recall a recent article by Bob which showed how to replace the usual jack screws on D-sub connector shells with modified 4-40 hardware threaded rod (?) and 4-40 hex standoffs. I can't find it but it would answer most of my D-Sub concerns behind the instrument panel. Any suggestions as to source amiably respected....... Ferg VE3LVO(at)rac.ca ________________________________________________________________________________
Date: Oct 30, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Digikey substitution on 9021-620
At 03:41 PM 10/29/2010, you wrote: > >On the low voltage warning module the bill of materials calls out a >digikey p2015 and lists that as a 1.0uf 16v tantalum capacitor. >Digikey says that the p2015 is non-stock, but is a 22ufd 6.3v tantalum >capacitor. Has anyone resolved this discrepancy and found an updated >digikey part number? This is c111 in the drawings. The parts called out on our drawings were components suited to the task at the time the device was in production. The cataloging of components is in a constant state of change. Further, it's not uncommon for there to be dozens of components from many manufacturers equally suited to the task. Launching into a DIY project offers far more than the opportunity to melt a little solder. Changes in minute details of ingredients that go into the recipe for success throw up small challenges to venture into the catalogs and find alternatives in that have the same or suitably close ratings that will still fit on the board. In this array of small parts drawers http://aeroelectric.com/Pictures/Misc/Shop_1.jpg there are thousands of components that have been in my inventory for anywhere between a few days and 40 years. Very few are still offered under the same catalog or manufacturer's numbers as the day they were purchased. Yet all have capabilities that make them good substitutes for their modern descendants. The bill of materials in our DIY projects are best described as the trail head for an adventure in the study of component performance and interchangeability. Look for any dipped tantalum, 1.0 uF, 16v or more that will fit the holes. Bob . . . ________________________________________________________________________________
Date: Oct 30, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Ground Power / Tiedown Power Cart
At 10:28 AM 10/29/2010, you wrote: > >I was thinking also that using power solenoid relays, the type used on RVs >it would be possible to install two power cables with differing physical >characteristics that would automatically fire the solenoids to give the >correct voltage... That way you couldn't ever hit your 14V system with a >28V boost. You could also just use the 12V connector for charging. It may >require that your connectors have switches close to them. The 'professional' carts are virtually all configured for 12/24 with high current contactors. I started to publish a drawing suggesting that approach. Then I began to consider how often the OBAM aircraft owner/operator would make use of the device and did some trade-offs for cost of acquisition/ownership versus frequency of need. As a spam can jocky, I think I needed the support of a ground power cart perhaps three or four times in 1000+ hours and 30 years. For the half year we owned the airport at Benton, we never pulled out the battery cart even once. So how much $time$ is appropriate for the acquisition of a battery cart for personal use? This is a question that each builder has to consider for themselves. The answers may range from two batteries in a Radio Flyer wagon and an array of jumper cables . . . up to an including a killobuck Hobart gound-power cart. The approach I suggested was my assessment of a low $time$ approach that offered all the necessary capabilities for getting an engine started on either 14 or 28v aircraft which exploited the hands-on approach to fabrication that is deeply rooted in OBAM aviation. It takes about $100 worth of contactors to do the 12/24 switching. The bill of materials for a manual 'patch panel' is much less expensive and can be acquired at any well stocked hardware store. The choices are many. The basic schematic for the contactor based battery cart was published by another reader last week I believe. Bob . . . ________________________________________________________________________________
Subject: Re: Digikey substitution on 9021-620
From: Jared Yates <email(at)jaredyates.com>
Date: Oct 30, 2010
Thanks. If I can substitute the 16v voltage rating there are some choices with higher ratings. Relative to the level of adventure required to obtain the circuit boards it should all be downhill from here, right? On Oct 30, 2010, at 9:12, "Robert L. Nuckolls, III" wrote: > > At 03:41 PM 10/29/2010, you wrote: >> >> On the low voltage warning module the bill of materials calls out a >> digikey p2015 and lists that as a 1.0uf 16v tantalum capacitor. >> Digikey says that the p2015 is non-stock, but is a 22ufd 6.3v tantalum >> capacitor. Has anyone resolved this discrepancy and found an updated >> digikey part number? This is c111 in the drawings. > > The parts called out on our drawings were components > suited to the task at the time the device was in > production. The cataloging of components is in a > constant state of change. Further, it's not uncommon > for there to be dozens of components from many > manufacturers equally suited to the task. > > Launching into a DIY project offers far more than > the opportunity to melt a little solder. Changes > in minute details of ingredients that go into the > recipe for success throw up small challenges to > venture into the catalogs and find alternatives in > that have the same or suitably close ratings that > will still fit on the board. > > In this array of small parts drawers > > http://aeroelectric.com/Pictures/Misc/Shop_1.jpg > > there are thousands of components that have been in my > inventory for anywhere between a few days and 40 years. > Very few are still offered under the same catalog or > manufacturer's numbers as the day they were purchased. > Yet all have capabilities that make them good substitutes > for their modern descendants. > > The bill of materials in our DIY projects are > best described as the trail head for an adventure > in the study of component performance and > interchangeability. > > Look for any dipped tantalum, 1.0 uF, 16v or > more that will fit the holes. > > > Bob . . . > > > > ________________________________________________________________________________
Date: Oct 30, 2010
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: Digikey substitution on 9021-620
With capacitors a higher voltage rating is perfectly fine. Depending on the actual circuit design, a lower voltage is sometimes acceptable. When I design a circuit I usually pick a readily available capacitor with a voltage rating of 2X what it really has to be for safety margin. Sometimes the voltage needed is very low and a capacitor is chosen solely on availability and cost. Frequently the value chosen is somewhat arbitrary as well.. It depends on what the capacitor is used for in the circuit. If it is purely for voltage filtering or noise reduction, higher value is usually acceptable and sometimes better. If it is part of a precision circuit of some sort (timing, filter network such as low-pass, band-pass, etc) the value is more critical. For most commercial or industrial designs the value and voltage is chosen based on whatever will do the job required for the least cost. My $0.02... Dick Tasker Jared Yates wrote: > --> AeroElectric-List message posted by: Jared Yates > > Thanks. If I can substitute the 16v voltage rating there are some choices with higher ratings. > Relative to the level of adventure required to obtain the circuit boards it should all be downhill from here, right? > > > On Oct 30, 2010, at 9:12, "Robert L. Nuckolls, III" wrote: > > >> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" >> >> At 03:41 PM 10/29/2010, you wrote: >> >>> --> AeroElectric-List message posted by: Jared Yates >>> >>> On the low voltage warning module the bill of materials calls out a >>> digikey p2015 and lists that as a 1.0uf 16v tantalum capacitor. >>> Digikey says that the p2015 is non-stock, but is a 22ufd 6.3v tantalum >>> capacitor. Has anyone resolved this discrepancy and found an updated >>> digikey part number? This is c111 in the drawings. >>> >> The parts called out on our drawings were components >> suited to the task at the time the device was in >> production. The cataloging of components is in a >> constant state of change. Further, it's not uncommon >> for there to be dozens of components from many >> manufacturers equally suited to the task. >> >> Launching into a DIY project offers far more than >> the opportunity to melt a little solder. Changes >> in minute details of ingredients that go into the >> recipe for success throw up small challenges to >> venture into the catalogs and find alternatives in >> that have the same or suitably close ratings that >> will still fit on the board. >> >> In this array of small parts drawers >> >> http://aeroelectric.com/Pictures/Misc/Shop_1.jpg >> >> there are thousands of components that have been in my >> inventory for anywhere between a few days and 40 years. >> Very few are still offered under the same catalog or >> manufacturer's numbers as the day they were purchased. >> Yet all have capabilities that make them good substitutes >> for their modern descendants. >> >> The bill of materials in our DIY projects are >> best described as the trail head for an adventure >> in the study of component performance and >> interchangeability. >> >> Look for any dipped tantalum, 1.0 uF, 16v or >> more that will fit the holes. >> >> >> Bob . . . >> >> >> >> >> > > > -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
Date: Oct 30, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Digikey substitution on 9021-620
At 10:55 AM 10/30/2010, you wrote: > >Thanks. If I can substitute the 16v voltage rating there are some >choices with higher ratings. >Relative to the level of adventure required to obtain the circuit >boards it should all be downhill from here, right? One never knows. 200 years ago our most successful inhabitants of the frontier began educating their children in survival lore as soon as they could walk and talk. Today not so much. But we do have huge resources for materials, recipes for success and mentorship along with the communications tools for exploiting them. I can tell you that even today, a significant number of first, second and perhaps third passes at a new endeavor go into my trash can before I build one that I can bolt to an airplane. If we did not accept a certain amount of risk, then there would be no incentive to do anything new . . . and we'd all be working on wood, fabric and Model-A powered airplanes. So "down hill" ? ? ? Depends on your present tool box of skills and experiences. But for sure, staying with this project until it plays to your satisfaction will add considerable investment capital to invest in future endeavors. If you get really jammed up . . .send the assembly to me and I'll put the meters to it. Bob . . . ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Re: D-subminiature Connectors
Date: Oct 30, 2010
10/30/2010 Hello Fergus, Got the picture. Here is a solution. Go to the Chapman Mfg Co web site: http://www.chapmanmfg.com/ On that web site you will find that one of their tools is a very clever, short swing ratchet. Specifically this tool here: http://www.chapmanmfg.com/aboutourtools.html This ratchet is used by putting one of the hex drive adapters into the ratchet. If the adapter is put into the ratchet from one side the ratchet will rotate the adapter clockwise (in). If the adapter is put into the ratchet from the other side the ratchet will rotate the adapter counterclockwise (out). You can start the hex socket drive 4-40 machine screw either by hand or by using the adapter as a handle for the machine screw. Once the screw is started, and there is enough friction to permit the ratchet to function as a ratchet, you can put the adapter into the ratchet, feel the adapter into the screw head socket, and ratchet away to tighten the machine screw. Chapman standard kit # 4320 should get you started, but you might want to look over some of the other kits available as well. I keep one Chapman kit in the hangar and one Chapman kit in my pickup truck. I need to handle both hex socket drive machine screws and Torx drive machine screws. 'OC' Baker Says: "The best investment we can make is the time and effort to gather and understand knowledge." PS: I keep one of these kits with me in my airplane at all times -- you may prefer one of them to the Chapman kits: http://www.newmantools.com/wfmc.htm ============================================== ----- Original Message ----- From: "Fergus Kyle" <VE3LVO(at)rac.ca> Sent: Saturday, October 30, 2010 10:08 AM Subject: FW: D-subminiature Connectors > > > From: f.kyle(at)sympatico.ca [mailto:f.kyle(at)sympatico.ca] On Behalf Of Fergus > Kyle > Sent: Saturday, October 30, 2010 9:37 AM > To: 0ferg > Subject: RE: D-subminiature Connectors > > > OC: > > Thanks for your quick and complete treatise on the D-sub > dilemma....! > > My problem is the application of D-sub components in modules buried > in the instrument panel such that the connectors must be applied backwards > (i.e: from the front of the aircraft BACK onto the sockets on the Front of > the modules with one hand in the sub-panel. Thus only screws which can be > applied by the one hand BACKWARDS from the seat may be used. I chose 3/16" > hex for the heads of same because I can hand-tighten them then apply a > small > 3/16" wrench to fully tighten same. It's hard to explain, but slotted or > hexhead holes won't work due to components nearby. > > Hope this came out OK. Dotted line is the route to tighten screw > despite obstruction, i.e: No room for in-line tightener such as slotted > driver, etc. > > All the best > > Ferg ________________________________________________________________________________
Date: Oct 31, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Figure Z-16 Question
I am involved in the wiring of a 912s. I have all the parts as specified for the books Z-16 schematic. Now looking closer, a question came to mind concerning the wire path between the S1 and the main power bus...What is the need of changing up the wire size from 22AWG to 18AWG and then into the 22 AWG fuseable link? Will it not work using 18 AWG from the switch into the fuse link and then to the bus? confused Thanks Dan ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Figure Z-16 Question
Date: Oct 31, 2010
Dan; Yes it will work, but--- The 22ga fuse link protects the 18ga wire should it short to ground . The 5A breaker protects the 22ga wire feeding the alternator relay if or when the overvoltage protection shorts it to ground. 22ga is sufficient to carry the max 5A current permitted by the breaker. 22ga is not safe for the whole distance in the specific case of a ground short between the buss and the master switch (S1). The 18ga will carry the short circuit currents long enough for the fusible link to melt without itself overheating. The 5A breaker is a critical component in the functioning of the overvoltage protection. It's not clear in your description if you meant to leave out this breaker. Bob McC > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list- > server(at)matronics.com] On Behalf Of Dan Billingsley > Sent: Sunday, October 31, 2010 5:35 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Figure Z-16 Question > > > > I am involved in the wiring of a 912s. I have all the parts as specified for the > books Z-16 schematic. Now looking closer, a question came to mind concerning the > wire path between the S1 and the main power bus...What is the need of changing > up the wire size from 22AWG to 18AWG and then into the 22 AWG fuseable link? > Will it not work using 18 AWG from the switch into the fuse link and then to the > bus? confused > Thanks > Dan > > _- > ==================================================== > ====== > _- > ==================================================== > ====== > _- > ==================================================== > ====== > _- > ==================================================== > ====== > > ________________________________________________________________________________
Date: Oct 31, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: Figure Z-16 Question
Thanks Bob, That cleared it up...With all the digging, researching and head scratching, I didn't know that was a breaker. I even looked back thru the book the other day trying to find it. I did it again just now and found it was in a very small picture at the front. Duh How many orders to B&C as well as Spruce does it take to have stock in the shipping industry? This is me leaving to order a breaker . Dan ----- Original Message ---- From: Bob McCallum <robert.mccallum2(at)sympatico.ca> Sent: Sun, October 31, 2010 6:40:19 PM Subject: RE: AeroElectric-List: Figure Z-16 Question Dan; Yes it will work, but--- The 22ga fuse link protects the 18ga wire should it short to ground . The 5A breaker protects the 22ga wire feeding the alternator relay if or when the overvoltage protection shorts it to ground. 22ga is sufficient to carry the max 5A current permitted by the breaker. 22ga is not safe for the whole distance in the specific case of a ground short between the buss and the master switch (S1). The 18ga will carry the short circuit currents long enough for the fusible link to melt without itself overheating. The 5A breaker is a critical component in the functioning of the overvoltage protection. It's not clear in your description if you meant to leave out this breaker. Bob McC > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list- > server(at)matronics.com] On Behalf Of Dan Billingsley > Sent: Sunday, October 31, 2010 5:35 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Figure Z-16 Question > > > > I am involved in the wiring of a 912s. I have all the parts as specified for the > books Z-16 schematic. Now looking closer, a question came to mind concerning the > wire path between the S1 and the main power bus...What is the need of changing > up the wire size from 22AWG to 18AWG and then into the 22 AWG fuseable link? > Will it not work using 18 AWG from the switch into the fuse link and then to the > bus? confused > Thanks > Dan > > _- > ==================================================== > ====== > _- > ==================================================== > ====== > _- > ==================================================== > ====== > _- > ==================================================== > ====== > > ________________________________________________________________________________
Date: Nov 01, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: PLEASE READ - List Fund Raiser Kickoff!
Dear Listers, Each November I hold a PBS-like fund raiser to support the continued operation and upgrade of the List services at Matronics. It's solely through the Contributions of List members that these Matronics Lists are possible. There is NO advertising to support the Lists. You might have noticed the conspicuous lack of flashing banners and annoying pop-ups on the Matronics Email List email messages and web site pages including: * Matronics List Forums http://forums.matronics.com * Matronics List List Wiki http://wiki.matronics.com * Matronics List Search Engine http://www.matronics.com/search * Matronics List Browser http://www.matronics.com/listbrowse You don't find advertising on any of these pages because I believe in a List experience that is completely about the sport we all enjoy - namely Airplanes and not about annoying advertisements. During the month of November I will be sending out List messages every couple of days reminding everyone that the Fund Raiser is underway. I ask for your patience and understanding during the Fund Raiser and throughout these regular messages. The Fund Raiser is only financial support mechanism I have to pay all of the bills associated with running these Lists. Your personal Contribution counts! Once again, this year I've got a terrific line up of free gifts to go along with the various Contribution levels. Most all of these gifts have been provided by some of the vary members and vendors that you'll find on Matronics Lists and have been either donated or provided at substantially discounted rates. This year, these generous people include: * Bob Nuckolls of the AeroElectric Connection http://www.aeroelectric.com * Andy Gold of the Builder's Bookstore http://www.buildersbooks.com * Jon Croke of HomebuiltHELP http://www.homebuilthelp.com These are extremely generous guys and I encourage you to visit their respective web sites. Each one offers a unique and very useful aviation-related product line. I would like publicly to thank Bob, Andy, and Jon for their generous support of the Lists again this year!! You can make your List Contribution using any one of three secure methods including using a credit card, PayPal, or by personal check. All three methods afford you the opportunity to select one of this year's free gifts with a qualifying Contribution amount!! To make your Contribution, please visit the secure site below: http://www.matronics.com/contribution I would like to thank everyone in advance for their generous financial AND moral support over the years! Matt Dralle Matronics Email List Administrator RV-8 Builder and Flyer ________________________________________________________________________________
Subject: KR86 42b ADF
From: "Skillet" <ruth686(at)msn.com>
Date: Nov 01, 2010
I have a King KR86 with the 42B antenna. the24' cable has been cut. Can I splice it back together or cut it to 15'. The manual instructs; Do not change cable length. King offered the cable @ either 24' or 15'. Where the 15' and 24' cables identical other than length? The part #'s for the 15' and 24' differ only by the last letter/digit. Thank You Read this topic online here: http://forums.matronics.com/viewtopic.php?p=317757#317757 ________________________________________________________________________________
Date: Nov 01, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: KR86 42b ADF
At 10:26 AM 11/1/2010, you wrote: > >I have a King KR86 with the 42B antenna. the24' cable has been cut. >Can I splice it back together or cut it to 15'. The manual >instructs; Do not change cable length. King offered the cable @ >either 24' or 15'. >Where the 15' and 24' cables identical other than length? >The part #'s for the 15' and 24' differ only by the last letter/digit. Those fixed length cables were designed to present a certain capacitance to critically tuned circuits within the receiver. If I recall correctly, the "coaxial" cable wasn't really an impedance-matched material . . . the center conductor was a very fine wire compared to the inside diameter of the shield. I suspect that the material for both cables is the same and the 15' cable has a capacitor added inside one of the connector shells to compensate for the shorter cable's lower capacitance. Just an educated guess. Suggest you splice it with a minimum removal of original cable. Bob . . . ________________________________________________________________________________
Date: Nov 01, 2010
Subject: LED strips for cabin light
From: James Kilford <james(at)etravel.org>
Gents, I've been pondering for a while what to do about an inexpensive, neat cabin light for my Jodel project. I thought LEDs were the way to go, and instead of fabricating something, bought something like this: http://cgi.ebay.co.uk/24-LED-White-Flexible-Strip-Waterproof-Car-Light-Bulb-/160500858701#ht_3067wt_1066 It runs straight off the bus, is nice and bright, and was easy enough to mount. It's set into a slot in a piece of thin ply, with some spruce stiffeners each side of the slot, then the ply was covered with headlining material. It fits really well in the cabin roof. Picture attached. Forgive the poor quality, but hopefully you can make out what's going on. James ________________________________________________________________________________
Subject: Re: KR86 42b ADF
From: "Skillet" <ruth686(at)msn.com>
Date: Nov 01, 2010
Thanks that was helpful. Brian Read this topic online here: http://forums.matronics.com/viewtopic.php?p=317818#317818 ________________________________________________________________________________
Date: Nov 01, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Knife blade connectors
Heard recently an allegation that this type of connector may no longer be allowed on certified aircraft. Old wives tale or is there some substance? I've learned to take 43-13 with a grain of salt, so figured would ask the experts first. Kelly -- ________________________________________________________________________________
Date: Nov 01, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Z-16
I just received the S704-1 Alt OV disconnect relay from B&C. AFter searching several sources, I think I know how to connect. The question I have is...as there are two coil tabs, does it matter how the polarity is attached? Thanks Dan ________________________________________________________________________________
Subject: Knife blade connectors
Date: Nov 02, 2010
From: "George, Neal E Capt USAF ACC 505 TRS/DOJ" <Neal.George(at)hurlburt.af.mil>
News to me, Kelly, Where'd you hear that? neal ============ Heard recently an allegation that this type of connector may no longer be allowed on certified aircraft. Old wives tale or is there some substance? I've learned to take 43-13 with a grain of salt, so figured would ask the experts first. Kelly -- ________________________________________________________________________________
Date: Nov 02, 2010
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Knife blade connectors
Another mail list, attributed to old crusty A&P/IA. I like those old connectors, so wanted to be sure it was not based in anything official. On 11/2/2010 5:17 AM, George, Neal E Capt USAF ACC 505 TRS/DOJ wrote: > News to me, Kelly, > > Where'd you hear that? > > neal > > ============ > --> AeroElectric-List message posted by: Kelly McMullen > > > Heard recently an allegation that this type of connector may no longer > be allowed on certified aircraft. Old wives tale or is there some > substance? I've learned to take 43-13 with a grain of salt, so figured > would ask the experts first. > Kelly ________________________________________________________________________________
From: "Bill Bradburry" <bbradburry(at)bellsouth.net>
Subject: VOTE!
Date: Nov 02, 2010
Do NOT forget to go vote today! B2 ________________________________________________________________________________
Subject: Moisture Sensor
Date: Nov 02, 2010
From: <longg(at)pjm.com>
I want to install a moisture sensor in my stub wing to determine the presence of fuel/water. It should activate a light if moisture is detected. I found the link below which has a nice sensor, but requires a lot of fancy accessories. I want simple. Has anyone installed something like this or come across a source for a thermocouple that senses moisture? http://www.smarthome.com/71932/X10-Water-Moisture-Sensor-CR1/p.aspx Thanks Glenn E. Long ________________________________________________________________________________
Date: Nov 02, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Knife blade connectors
At 10:01 PM 11/1/2010, you wrote: > >Heard recently an allegation that this type of connector may no >longer be allowed on certified aircraft. Old wives tale or is there >some substance? I've learned to take 43-13 with a grain of salt, so >figured would ask the experts first. There's a lot of confusion between what is "allowed" and that which is no longer "common practice". As a general rule, the folks-who-know-more-about-airplanes-than-we-do will not indulge themselves in bans on specific products unless they're involved in a safety of flight issue. We've always had an interest in fabricating one-wire, 'serviceable' splices in certain wires. If one wanted to avoid installing a one-pin connector, then some form of breakable splice was called for. For the three weeks I spent on the Cessna 310/320 assembly line, I installed a bucket-full of "wrist-locks" . . . Emacs! In other venues, the knife-splice was favored . . . Emacs! Both technologies were covered with an insulating sleeve secured in the center with a tie of string. Today, one might use heat-shrink. Both technologies offer a tug-resistant splice with good integrity. When I left Hawker-Beech, these technologies had been replaced in production for many years. Powers that be favored a line of one-pin connectors. These were plastic housings with a double-ended female connector molded in. A splice as achieved by crimping the appropriate male pin on both wires and seating them into the double-female housing. It was fairly compact, used tools and pins commonly used all over the airplane . . . and could be opened by simply extracting one of the two pins with the appropriate tool. MUCH more expensive for materials . . . a toss-up I think for labor . . . but it IS the latest and greatest. In the mean time, there's nothing 'wrong' with knife- spices or wrist-locks if they meet your design goals. Bob . . . ________________________________________________________________________________
Date: Nov 02, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Fw: Z-16
Still no joy for answer to previous question below...? ----- Forwarded Message ---- From: Dan Billingsley <dan(at)azshowersolutions.com> Sent: Mon, November 1, 2010 9:05:02 PM Subject: Z-16 I just received the S704-1 Alt OV disconnect relay from B&C. AFter searching several sources, I think I know how to connect. The question I have is...as there are two coil tabs, does it matter how the polarity is attached? Thanks Dan ________________________________________________________________________________
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Subject: Re: VOTE!
Date: Nov 02, 2010
I presume this is for the US citizen Best of Luck - John (England) ----- Original Message ----- From: "Bill Bradburry" <bbradburry(at)bellsouth.net> Sent: Tuesday, November 02, 2010 4:46 PM Subject: AeroElectric-List: VOTE! > > > Do NOT forget to go vote today! > > B2 > > > ________________________________________________________________________________
From: "Bill Bradburry" <bbradburry(at)bellsouth.net>
Subject: VOTE!
Date: Nov 02, 2010
Actually, John, that is not really clear in the America we live in today. Hopefully, after this election, perhaps it will become more clear. Bill B -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of JOHN TIPTON Sent: Tuesday, November 02, 2010 5:27 PM Subject: Re: AeroElectric-List: VOTE! I presume this is for the US citizen Best of Luck - John (England) ----- Original Message ----- From: "Bill Bradburry" <bbradburry(at)bellsouth.net> Sent: Tuesday, November 02, 2010 4:46 PM Subject: AeroElectric-List: VOTE! > > > Do NOT forget to go vote today! > > B2 > > > ________________________________________________________________________________
Subject: Battery contactor versus circuit breaker
From: "mmayfield" <mmayfield(at)ozemail.com.au>
Date: Nov 02, 2010
OK, so the aircraft we're talking about has a very simple electrical system. Day VFR only, a comm, a transponder, a few miscellaneous widgets like boost pump, smoke pump, engine monitor, a couple of solenoid valves, and the engine is the venerable M14P which is an air start motor. So the battery is also correspondingly small, and recharged by the B&C SK10 alternator. The traditional basic electrical schematic has an avionics master but I'm discarding this because, well, I just can't see why it is needed at all for this setup. Any issues there? This diagram is also drawn with no battery contactor, but a main battery circuit breaker instead, and the master switch is 14AWG wire in one side and out the other to the bus, I believe. How does this rate compared to using a battery contactor instead? I do recall Bob talking of this being a bit of an unconventional layout (regarding a B&C wiring diagram a while back). Would it be better to specify a battery contactor in a conventional arrangement, or for this system would it not matter too much? Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=317913#317913 ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: VOTE!
Date: Nov 02, 2010
Thanks, John. Because it is so immediate and convenient, it's easy to forget how world-wide this list (and the internet) is. I'll bet even Al Gore didn't realize that when he invented it! :) Terry Seattle USA -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of JOHN TIPTON Sent: Tuesday, November 02, 2010 2:27 PM Subject: Re: AeroElectric-List: VOTE! I presume this is for the US citizen Best of Luck - John (England) ----- Original Message ----- From: "Bill Bradburry" <bbradburry(at)bellsouth.net> Sent: Tuesday, November 02, 2010 4:46 PM Subject: AeroElectric-List: VOTE! > > > Do NOT forget to go vote today! > > B2 > > > ________________________________________________________________________________
Date: Nov 02, 2010
From: Jeff Page <jpx(at)qenesis.com>
Subject: VM1000C Fuel Pressure Sender Wiring
A hangar mate asked me for help troubleshooting the fuel pressure sender wiring to his Vision Microsystems VM1000C. The unit is a few years old and he has just recently taken his first flight. The fuel pressure has never functioned. The fuel pressure sender is a JPI 3060-17, which is 5-32 PSI, 2 wire resistive, for fuel injected engines (he has an IO-360). He has confirmed wiring continuity and tested for shorts. The pressure sender has been replaced with a new one. He called JPI/Vision Microsystems but they were quite uninterested and unhelpful :-( What they did tell him is that while the manual indicates connections to P5 pins 4 through 7, this particular sensor should be connected between P5-7 (fuel pressure ground) and P5-8 (unlabelled in the manual). Configuration is also necessary. Section 40.3 has five choices. I watched him try each one. The result is that the pressure immediately rises to the top of the scale and then the readout is replaced with Err. Has anyone had success making this work ? Which pins did you wire the sensor to ? Did you add a pull up resistor, or ground one of the leads ? Which configuration option worked ? Any ideas will be appreciated. Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
Date: Nov 02, 2010
Subject: Re: VOTE!
From: Franz Fux <franz(at)lastfrontierheli.com>
I vote every day when I get out of bed On 02/11/10 2:26 PM, "JOHN TIPTON" wrote: > > > I presume this is for the US citizen > > Best of Luck - John (England) > > > ----- Original Message ----- > From: "Bill Bradburry" <bbradburry(at)bellsouth.net> > To: > Sent: Tuesday, November 02, 2010 4:46 PM > Subject: AeroElectric-List: VOTE! > > >> >> >> Do NOT forget to go vote today! >> >> B2 >> >> >> >> >> >> > > > > > > Franz Fux Director of Operations Last Frontier Heliskiing Ltd. Bell 2 Lodge P.O. Box 1237 Vernon, BC, V1T 6N6 CANADA Office Contact T: (250) 558-7980 F: (250) 558-7981 Lodge Contact T: (250) 275-4770 F: (250) 275-4912 http://www.bell2lodge.com --- LAST FRONTIER Heliskiing www.lastfrontierheli.com --- And for some of the best Steelhead Fishing in the world at Bell 2 Lodge www.steelhead-fishing.net ________________________________________________________________________________
Date: Nov 03, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: November List Fund Raiser
There is an automatic "squelch button" of sorts for the Fund Raiser messages. Here's how it works... As soon as a List member makes a Contribution through the Matronics Fund Raiser web site, they will instantly cease to receive these Fund Raiser messages for the rest of the month! Its just that simple. I really do appreciate each and every one of your individual Contributions to support the Lists. It is your support that enables me to upgrade the hardware and software that are required to run a List Site such as this one. It also goes to pay for the commercial-grade Internet connection and to pay the huge electric bill to keep the computer gear running and the air conditioner powered on. I run all of the Matronics Email List and Forums sites here locally which allows me to control and monitor every aspect of the system for the utmost in reliably and performance. Your personal Contribution matters because, when combined with other Listers such as yourself, it pays the bills to keep this site up and running. I accept exactly ZERO advertising dollars for the Matronics Lists sites. I can't stand the pop-up ads and all other commercials that are so prevalent on the Internet these days and I particularly don't want to have it on my Email List sites. If you appreciate the ad-free, grass-roots, down-home feel of the Matronics Email Lists, please make a Contribution to keep it that way!! http://www.matronics.com/contribution Thank you! Matt Dralle Matronics Email List Administrator [Note that there are certain circumstances where you might still see a Contribution related message. For example, if someone replies to one of the messages, when using the List Browse feature, or when accessing List message via the Forum. The system keys on the given email address and since most of these are anonymous public access methods, there is no simple way to filter them.] ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Battery contactor versus circuit breaker
Date: Nov 03, 2010
Without seeing your schematic it sounds like the main cable coming from your battery pack has no protection on it until it gets to the panel where the circuit breaker is. Protection of the main battery cable is the reason that contactors are installed as close to the battery as possible, especially in installations where the battery is in the back of the plane. That includes the starter solenoid and master relay. Noel -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of mmayfield Sent: November 2, 2010 8:27 PM Subject: AeroElectric-List: Battery contactor versus circuit breaker OK, so the aircraft we're talking about has a very simple electrical system. Day VFR only, a comm, a transponder, a few miscellaneous widgets like boost pump, smoke pump, engine monitor, a couple of solenoid valves, and the engine is the venerable M14P which is an air start motor. So the battery is also correspondingly small, and recharged by the B&C SK10 alternator. The traditional basic electrical schematic has an avionics master but I'm discarding this because, well, I just can't see why it is needed at all for this setup. Any issues there? This diagram is also drawn with no battery contactor, but a main battery circuit breaker instead, and the master switch is 14AWG wire in one side and out the other to the bus, I believe. How does this rate compared to using a battery contactor instead? I do recall Bob talking of this being a bit of an unconventional layout (regarding a B&C wiring diagram a while back). Would it be better to specify a battery contactor in a conventional arrangement, or for this system would it not matter too much? Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=317913#317913 ________________________________________________________________________________
Subject: Re: Battery contactor versus circuit breaker
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Nov 03, 2010
Mike, Be aware that a battery disconnection device that can be operated with one hand is an FAA requirement. A battery contactor is an easy way to achieve this, but you can do it with a big switch too. I have been recommending a race-car switch for battery disconnection. See "Flaming River" battery switch. Similar switches can be had from Harbor Freight. Removing the handle can offer anti-theft protection too. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318024#318024 ________________________________________________________________________________
Subject: Re: Z-16
From: "user9253" <fran4sew(at)banyanol.com>
Date: Nov 03, 2010
Hi Dan, I am not familiar with the S704-1 relay. But since nobody else answered, I will give it a shot. Polarity of the coil does not matter for most relays. If a relay has a built in diode, then polarity will matter. You could test the coil with an ohmmeter to see if the coil is short circuited with one polarity and not the other. Or you could put a small lamp in series with the relay. If the lamp gets brighter with one polarity compared to the opposite polarity, then there is a built in diode and the correct polarity is when the lamp is dim. Or you could power up the relay using a power supply with built in short circuit protection and see what happens. Or you could call B&C and ask them. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318027#318027 ________________________________________________________________________________
Subject: Re: VOTE!
From: "rampil" <ira.rampil(at)gmail.com>
Date: Nov 03, 2010
Major Daley (the elder) said: Vote Early, Vote Often! -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318033#318033 ________________________________________________________________________________
Date: Nov 03, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-16
At 09:05 AM 11/3/2010, you wrote: > >Hi Dan, >I am not familiar with the S704-1 relay. But since nobody else >answered, I will give it a shot. Polarity of the coil does not >matter for most relays. If a relay has a built in diode, then >polarity will matter. You could test the coil with an ohmmeter to >see if the coil is short circuited with one polarity and not the >other. Or you could put a small lamp in series with the relay. If >the lamp gets brighter with one polarity compared to the opposite >polarity, then there is a built in diode and the correct polarity is >when the lamp is dim. Or you could power up the relay using a power >supply with built in short circuit protection and see what >happens. Or you could call B&C and ask them. Good put. I'm aware of no commercial-off-the-shelf relays with built in diodes and only a few contactors with such devices already installed. If they DO feature internally wired diodes, the coil terminal polarity will be marked and the device will probably have some symbolism or text notification of the feature. The "S704" is a catalog number for a "T91" style SPDT relay first defined by Potter-Brumfield as I recall . . . and later 'cloned' by many others as popularity of this device soared. Emacs! But it's nothing special. Any 12v, 30A, DPDT relay will do the same job . . . including this device from Radio Shack Emacs! Catalog #275-226. Many of the BigBox auto parts stores sell similar devices in peg-racked blister- paks. It might be called a "headlight relay". But its a sure bet than none will feature built in diodes. Here's an exemplar part from the AutoZone website: http://tinyurl.com/24gobxs Interestingly enough, AutoZone stocks a pre-terminated diode assembly that can be added to this or similar relays: http://tinyurl.com/2cqrk4q Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) --------------------------------------- ________________________________________________________________________________
Date: Nov 03, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Battery contactor versus circuit breaker
At 08:08 AM 11/3/2010, you wrote: Without seeing your schematic it sounds like the main cable coming from your battery pack has no protection on it until it gets to the panel where the circuit breaker is. Protection of the main battery cable is the reason that contactors are installed as close to the battery as possible, especially in installations where the battery is in the back of the plane. That includes the starter solenoid and master relay. I'll offer the following expansion of the idea behind local battery disconnect. It's not so much for "protection" of any wires as for reduction in probability of post-crash fire. A powered up electrical system could warm up your day considerably without damaging a single wire. A engineer friend of mine at Hawker-Beech used to investigate accidents involving our products. He once shared an anecdotal observation suggesting that if the airplane caught fire after the crash, the battery was most likely still in the airframe. If it didn't burn, he expected to find the battery tossed into the woods somewhere. Obviously not scientific but a valid recognition of the energy that can be released when a battery is discharged into the bent-metal products of a crash. Having a pre-crash procedure that isolates the battery from as much of ship's wiring as practical goes a long way toward reducing after-crash hazard. Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) --------------------------------------- ________________________________________________________________________________
Date: Nov 03, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-16
> Interestingly enough, AutoZone stocks a pre-terminated > diode assembly that can be added to this or similar > relays: > >http://tinyurl.com/2cqrk4q Whew!!!! just noted that this part sells for about $10. Go get your own 1N5402, 75-cent critters from R-S . . . Emacs! Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) --------------------------------------- ________________________________________________________________________________
Date: Nov 03, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: Z-16
Joe and Bob, Thank you for your reply...I found it interesting that the relay had little to no markings. It came with a sheet that identified a couple of contacts, yet left the coil to one's imagination. This led me to believe that polarity is not an issue. Again, thanks Joe for the reply and practicle things to try to make determinations. Best wishes, Dan ----- Original Message ---- From: user9253 <fran4sew(at)banyanol.com> Sent: Wed, November 3, 2010 7:05:41 AM Subject: AeroElectric-List: Re: Z-16 Hi Dan, I am not familiar with the S704-1 relay. But since nobody else answered, I will give it a shot. Polarity of the coil does not matter for most relays. If a relay has a built in diode, then polarity will matter. You could test the coil with an ohmmeter to see if the coil is short circuited with one polarity and not the other. Or you could put a small lamp in series with the relay. If the lamp gets brighter with one polarity compared to the opposite polarity, then there is a built in diode and the correct polarity is when the lamp is dim. Or you could power up the relay using a power supply with built in short circuit protection and see what happens. Or you could call B&C and ask them. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318027#318027 ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Toggle Switch Failure (reprise)
Date: Nov 03, 2010
My (final) conclusion on toggle switch failures in my RV-9A. In a recent Transport Canada Aviation Safety Letter, there is an article that is relevant to the long debate we had a few years ago about the failure of toggle switches (specifically Carling brand) in the strobe, landing and taxi light circuits of our aircraft. The article is here: http://www.tc.gc.ca/media/documents/ca-publications/tp185e_4_2010.pdf The summary is this: Cessna has issued a mandatory service bulletin to replace all subject switches used in the landing light as well as the taxi light and rotating beacon circuits in the 100-, 200- and 300- series. The FAA issued an SAIB to this effect. The root cause is that the switches used were not suitable to the applications. Surge currents are many times (8x) the nominal currents for lighting loads, well outside the switch ratings. Also, the switches used did not have DC ratings. During the aeroelectric debate and Bob`s research of the Carling switch failures, we found evidence of manufacturing problems, however, overstressing the switches may be in fact the causal link in the failure chain. I used inrush current limiters on my landing light circuits which helps. My strobe switches did not use the limiters and failed just short of a smoke/fire incident. These switches have no specific DC rating, although common use is to follow the 115VAC rated current. Therefore, my next aircraft (HR-II) is not using switches to carry heavy loads. Instead, it will be using DC-rated relays (with up to 70A DC rating for resistive loads). These should be adequate for most loads. The relays are controlled with low-current switches (with gold/silver contacts). Thanks, Vern ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Toggle Switch Failure (reprise)
Date: Nov 03, 2010
Thanks for the follow-up on this issue Vern. I am just now preparing to install toggle switches and also have the Carlings. I am planning to use relays for the heavy loads but now am wondering if the 20 amp relays that B and C sells will be up to the task, (if in fact inrush is 8X as you say). Would the inrush limiters limit it to say 2X or less and if so where does one buy them? Bevan Abbotsford RV7A wiring _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vern Little Sent: Wednesday, November 03, 2010 10:04 AM Subject: AeroElectric-List: Toggle Switch Failure (reprise) My (final) conclusion on toggle switch failures in my RV-9A. In a recent Transport Canada Aviation Safety Letter, there is an article that is relevant to the long debate we had a few years ago about the failure of toggle switches (specifically Carling brand) in the strobe, landing and taxi light circuits of our aircraft. The article is here: http://www.tc.gc.ca/media/documents/ca-publications/tp185e_4_2010.pdf The summary is this: Cessna has issued a mandatory service bulletin to replace all subject switches used in the landing light as well as the taxi light and rotating beacon circuits in the 100-, 200- and 300- series. The FAA issued an SAIB to this effect. The root cause is that the switches used were not suitable to the applications. Surge currents are many times (8x) the nominal currents for lighting loads, well outside the switch ratings. Also, the switches used did not have DC ratings. During the aeroelectric debate and Bob`s research of the Carling switch failures, we found evidence of manufacturing problems, however, overstressing the switches may be in fact the causal link in the failure chain. I used inrush current limiters on my landing light circuits which helps. My strobe switches did not use the limiters and failed just short of a smoke/fire incident. These switches have no specific DC rating, although common use is to follow the 115VAC rated current. Therefore, my next aircraft (HR-II) is not using switches to carry heavy loads. Instead, it will be using DC-rated relays (with up to 70A DC rating for resistive loads). These should be adequate for most loads. The relays are controlled with low-current switches (with gold/silver contacts). Thanks, Vern ________________________________________________________________________________
From: tim2542(at)sbcglobal.net
Subject: Re: Z-16
Date: Nov 03, 2010
I bought relays from NAPA, no diode but they do have resistors in the coil c ircuit. I don't have the part number with me but can get it. Tim Andres Sent from my iPhone On Nov 3, 2010, at 8:04 AM, "Robert L. Nuckolls, III" <nuckolls.bob@aeroelec tric.com> wrote: > At 09:05 AM 11/3/2010, you wrote: m> >> >> Hi Dan, >> I am not familiar with the S704-1 relay. But since nobody else answered, I will give it a shot. Polarity of the coil does not matter for most relay s. If a relay has a built in diode, then polarity will matter. You could t est the coil with an ohmmeter to see if the coil is short circuited with one polarity and not the other. Or you could put a small lamp in series with t he relay. If the lamp gets brighter with one polarity compared to the oppos ite polarity, then there is a built in diode and the correct polarity is whe n the lamp is dim. Or you could power up the relay using a power supply wit h built in short circuit protection and see what happens. Or you could call B&C and ask them. > > Good put. I'm aware of no commercial-off-the-shelf relays > with built in diodes and only a few contactors with such > devices already installed. If they DO feature internally > wired diodes, the coil terminal polarity will be marked > and the device will probably have some symbolism or > text notification of the feature. > > The "S704" is a catalog number for a "T91" style > SPDT relay first defined by Potter-Brumfield as > I recall . . . and later 'cloned' by many others > as popularity of this device soared. > > <263881f.jpg> > > But it's nothing special. Any 12v, 30A, DPDT > relay will do the same job . . . including > this device from Radio Shack > > <263887d.jpg> > > Catalog #275-226. Many of the BigBox auto parts > stores sell similar devices in peg-racked blister- > paks. It might be called a "headlight relay". > But its a sure bet than none will feature built > in diodes. Here's an exemplar part from the > AutoZone website: > > http://tinyurl.com/24gobxs > > Interestingly enough, AutoZone stocks a pre-terminated > diode assembly that can be added to this or similar > relays: > > http://tinyurl.com/2cqrk4q > > > > Bob . . . > > --------------------------------------- > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > --------------------------------------- > ________________________________________________________________________________
Date: Nov 03, 2010
From: "David E. Nelson" <david.nelson(at)pobox.com>
Subject: Re: Toggle Switch Failure (reprise)
Hi Vern, I was just thinking about this thread the other week while hooking up my strobe power-supply. The unit is a Nova XPAK-604 (IIRC) and I noticed that in the supplied wiring diagram that they tied the supply lead to the power source w/o any switches. The unit's operation is then turned on/off by a control signal via a small guage wire. I don't recall anybody else mentioning this so I'm bringing it up because I think it may offer a viable alternative for others that are using this unit. The install guide is here: http://www.strobesnmore.com/nova-x-pak-strobe-power-supplies.html Regards, /\/elson ~~ Lately my memory seems to be like a steel trap .... without any spring. ~~ On Wed, 3 Nov 2010, Vern Little wrote: > My (final) conclusion on toggle switch failures in my RV-9A. > > In a recent Transport Canada Aviation Safety Letter, there is an article that is relevant to the long debate we had a few years ago about the failure of toggle switches (specifically Carling > brand) in the strobe, landing and taxi light circuits of our aircraft. > > The article is here: http://www.tc.gc.ca/media/documents/ca-publications/tp185e_4_2010.pdf > > The summary is this: Cessna has issued a mandatory service bulletin to replace all subject switches used in the landing light as well as the taxi light and rotating beacon circuits in the > 100-, 200- and 300- series. The FAA issued an SAIB to this effect. > > The root cause is that the switches used were not suitable to the applications. Surge currents are many times (8x) the nominal currents for lighting loads, well outside the switch ratings. > Also, the switches used did not have DC ratings. > > During the aeroelectric debate and Bob`s research of the Carling switch failures, we found evidence of manufacturing problems, however, overstressing the switches may be in fact the causal > link in the failure chain. I used inrush current limiters on my landing light circuits which helps. My strobe switches did not use the limiters and failed just short of a smoke/fire > incident. These switches have no specific DC rating, although common use is to follow the 115VAC rated current. > > Therefore, my next aircraft (HR-II) is not using switches to carry heavy loads. Instead, it will be using DC-rated relays (with up to 70A DC rating for resistive loads). These should be > adequate for most loads. The relays are controlled with low-current switches (with gold/silver contacts). > > Thanks, > Vern ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 03, 2010
Relays are cheap, even the 70A ones. They are mostly pin-compatible with the lower-rated ones. Both the relays and the limiters are available at Digikey. Search "automotive relay" and "inrush current limiter". I tend to use parts from Digikey, even if available at the local Tire and Hockey shop because of the traceability and datasheet availability. Vern From: B Tomm Sent: Wednesday, November 03, 2010 10:36 AM Subject: RE: AeroElectric-List: Toggle Switch Failure (reprise) Thanks for the follow-up on this issue Vern. I am just now preparing to install toggle switches and also have the Carlings. I am planning to use relays for the heavy loads but now am wondering if the 20 amp relays that B and C sells will be up to the task, (if in fact inrush is 8X as you say). Would the inrush limiters limit it to say 2X or less and if so where does one buy them? Bevan Abbotsford RV7A wiring ------------------------------------------------------------------------- ------- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vern Little Sent: Wednesday, November 03, 2010 10:04 AM Subject: AeroElectric-List: Toggle Switch Failure (reprise) My (final) conclusion on toggle switch failures in my RV-9A. In a recent Transport Canada Aviation Safety Letter, there is an article that is relevant to the long debate we had a few years ago about the failure of toggle switches (specifically Carling brand) in the strobe, landing and taxi light circuits of our aircraft. The article is here: http://www.tc.gc.ca/media/documents/ca-publications/tp185e_4_2010.pdf The summary is this: Cessna has issued a mandatory service bulletin to replace all subject switches used in the landing light as well as the taxi light and rotating beacon circuits in the 100-, 200- and 300- series. The FAA issued an SAIB to this effect. The root cause is that the switches used were not suitable to the applications. Surge currents are many times (8x) the nominal currents for lighting loads, well outside the switch ratings. Also, the switches used did not have DC ratings. During the aeroelectric debate and Bob`s research of the Carling switch failures, we found evidence of manufacturing problems, however, overstressing the switches may be in fact the causal link in the failure chain. I used inrush current limiters on my landing light circuits which helps. My strobe switches did not use the limiters and failed just short of a smoke/fire incident. These switches have no specific DC rating, although common use is to follow the 115VAC rated current. Therefore, my next aircraft (HR-II) is not using switches to carry heavy loads. Instead, it will be using DC-rated relays (with up to 70A DC rating for resistive loads). These should be adequate for most loads. The relays are controlled with low-current switches (with gold/silver contacts). Thanks, Vern href="http://www.aeroelectric.com">www.aeroelectric.com href="http://www.buildersbooks.com">www.buildersbooks.com href="http://www.homebuilthelp.com">www.homebuilthelp.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com ------------------------------------------------------------------------- ------- Checked by AVG - www.avg.com 08:36:00 ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 03, 2010
Thanks for the information. It seems that this is a viable alternative although I hate being able to shut down a power source in the event of a fire. A pullable breaker would be a good answer to that. Vern -------------------------------------------------- From: "David E. Nelson" <david.nelson(at)pobox.com> Sent: Wednesday, November 03, 2010 11:05 AM Subject: Re: AeroElectric-List: Toggle Switch Failure (reprise) > > > > Hi Vern, > > I was just thinking about this thread the other week while hooking up my > strobe > power-supply. The unit is a Nova XPAK-604 (IIRC) and I noticed that in > the > supplied wiring diagram that they tied the supply lead to the power source > w/o > any switches. The unit's operation is then turned on/off by a control > signal > via a small guage wire. > > I don't recall anybody else mentioning this so I'm bringing it up because > I > think it may offer a viable alternative for others that are using this > unit. > > The install guide is here: > > http://www.strobesnmore.com/nova-x-pak-strobe-power-supplies.html > > Regards, > /\/elson > > > ~~ Lately my memory seems to be like a steel trap .... without any > spring. ~~ > > On Wed, 3 Nov 2010, Vern Little wrote: > >> My (final) conclusion on toggle switch failures in my RV-9A. >> >> In a recent Transport Canada Aviation Safety Letter, there is an article >> that is relevant to the long debate we had a few years ago about the >> failure of toggle switches (specifically Carling >> brand) in the strobe, landing and taxi light circuits of our aircraft. >> >> The article is here: >> http://www.tc.gc.ca/media/documents/ca-publications/tp185e_4_2010.pdf >> >> The summary is this: Cessna has issued a mandatory service bulletin to >> replace all subject switches used in the landing light as well as the >> taxi light and rotating beacon circuits in the >> 100-, 200- and 300- series. The FAA issued an SAIB to this effect. >> >> The root cause is that the switches used were not suitable to the >> applications. Surge currents are many times (8x) the nominal currents >> for lighting loads, well outside the switch ratings. >> Also, the switches used did not have DC ratings. >> >> During the aeroelectric debate and Bob`s research of the Carling switch >> failures, we found evidence of manufacturing problems, however, >> overstressing the switches may be in fact the causal >> link in the failure chain. I used inrush current limiters on my landing >> light circuits which helps. My strobe switches did not use the limiters >> and failed just short of a smoke/fire >> incident. These switches have no specific DC rating, although common use >> is to follow the 115VAC rated current. >> >> Therefore, my next aircraft (HR-II) is not using switches to carry heavy >> loads. Instead, it will be using DC-rated relays (with up to 70A DC >> rating for resistive loads). These should be >> adequate for most loads. The relays are controlled with low-current >> switches (with gold/silver contacts). >> >> Thanks, >> Vern > > > > Checked by AVG - www.avg.com > 08:36:00 > ________________________________________________________________________________
From: tim2542(at)sbcglobal.net
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 03, 2010
Just did this last week myself! If you note they still require 18AWG wire as as minimum for the control lead, which made me think it must have some current on it. I used a relay to avoid having both leads go all the way forward and then back. Tim Andres Sent from my iPhone On Nov 3, 2010, at 11:05 AM, "David E. Nelson" wrote: > > > Hi Vern, > > I was just thinking about this thread the other week while hooking up my strobe power-supply. The unit is a Nova XPAK-604 (IIRC) and I noticed that in the supplied wiring diagram that they tied the supply lead to the power source w/o any switches. The unit's operation is then turned on/off by a control signal via a small guage wire. > > I don't recall anybody else mentioning this so I'm bringing it up because I think it may offer a viable alternative for others that are using this unit. > > The install guide is here: > > http://www.strobesnmore.com/nova-x-pak-strobe-power-supplies.html > > Regards, > /\/elson > > > ~~ Lately my memory seems to be like a steel trap .... without any spring. ~~ > > On Wed, 3 Nov 2010, Vern Little wrote: > >> My (final) conclusion on toggle switch failures in my RV-9A. >> In a recent Transport Canada Aviation Safety Letter, there is an article that is relevant to the long debate we had a few years ago about the failure of toggle switches (specifically Carling >> brand) in the strobe, landing and taxi light circuits of our aircraft. >> The article is here: http://www.tc.gc.ca/media/documents/ca-publications/tp185e_4_2010.pdf >> The summary is this: Cessna has issued a mandatory service bulletin to replace all subject switches used in the landing light as well as the taxi light and rotating beacon circuits in the >> 100-, 200- and 300- series. The FAA issued an SAIB to this effect. >> The root cause is that the switches used were not suitable to the applications. Surge currents are many times (8x) the nominal currents for lighting loads, well outside the switch ratings. Also, the switches used did not have DC ratings. >> During the aeroelectric debate and Bob`s research of the Carling switch failures, we found evidence of manufacturing problems, however, overstressing the switches may be in fact the causal >> link in the failure chain. I used inrush current limiters on my landing light circuits which helps. My strobe switches did not use the limiters and failed just short of a smoke/fire >> incident. These switches have no specific DC rating, although common use is to follow the 115VAC rated current. >> Therefore, my next aircraft (HR-II) is not using switches to carry heavy loads. Instead, it will be using DC-rated relays (with up to 70A DC rating for resistive loads). These should be >> adequate for most loads. The relays are controlled with low-current switches (with gold/silver contacts). >> Thanks, >> Vern > > > > ________________________________________________________________________________
From: Fergus Kyle <VE3LVO(at)rac.ca>
Subject: RE: AeroElectric-List Digest: 7 Msgs - 11/01/10
Date: Nov 03, 2010
Subject: AeroElectric-List: LED strips for cabin light From: James Kilford <james(at)etravel.org> Gents, I've been pondering for a while what to do about an inexpensive, neat cabin light for my Jodel project. I thought LEDs were the way to go, and instead of fabricating something, bought something like this: http://cgi.ebay.co.uk/24-LED-White-Flexible-Strip-Waterproof-Car-Light-Bulb- /160500858701#ht_3067wt_1066 It runs straight off the bus, is nice and bright, and was easy enough to mount. It's set into a slot in a piece of thin ply, with some spruce stiffeners each side of the slot, then the ply was covered with headlining material. It fits really well in the cabin roof. Picture attached. Forgive the poor quality, but hopefully you can make out what's going on. James James: My only question is : What the current draw for my poor old Ducati? No one ever seems to say..... Cheers Ferg ________________________________________________________________________________
Subject: Re: AeroElectric-List Digest: 7 Msgs - 11/01/10
From: "rparigoris" <rparigor(at)suffolk.lib.ny.us>
Date: Nov 03, 2010
Hi Ferg "My only question is : What the current draw for my poor old Ducati? No one ever seems to say....." Someone gave me a partial string of LEDs in white that looks similar to what you referenced. I have been mutilating the sealed string to retrieve the individual LEDs that seem to be about the right color temp, size and brightness for several panel lighting applications. Anyway the ones I have have 3 LEDs in series with a resistor (intended to run off of 12 volts). The 3 series LEDs draw 19 mAs when running off my Odyssey 545. Thus on my string 24 would be drawing 152mAs or .152 amps. I fooled with bumping up to 20, 25, 30 and 35 mAs, not much of an increase in brightness. Ron Parigoris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318081#318081 ________________________________________________________________________________
Date: Nov 03, 2010
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Z-16 Diode relays
Bob, mid 90s vintage Ford relays all have the internal diode. When getting a replacement at the auto store I just look at the diagram on the thing. Most of the time they try to sell me the cheaper one with no diode. Then I just ask for the more expensive one and shure enough they always have the diode. There are 4 or 5 of them and they are all the same part number. NAPA is a good source, but not RS. They are the traditional 30a things just like we are all famiuliar with and fit a 1/4" female faston. Comfort is having spares Paul ________________________________________________________________________________
From: "Tony Babb" <tonybabb(at)alejandra.net>
Subject: Re: Z-16 Diode relays
Date: Nov 03, 2010
I know the answer must be blindingly obvous but it escapes me. Why have a diode in the first place, doesn't the relay close regardless of which way the current is flowing? Tony Velocity SEFG 62% done, 78% to go www.alejandra.net/velocity -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of paul wilson Sent: Wednesday, November 03, 2010 5:20 PM Subject: Re: AeroElectric-List: Re: Z-16 Diode relays Bob, mid 90s vintage Ford relays all have the internal diode. When getting a replacement at the auto store I just look at the diagram on the thing. Most of the time they try to sell me the cheaper one with no diode. Then I just ask for the more expensive one and shure enough they always have the diode. There are 4 or 5 of them and they are all the same part number. NAPA is a good source, but not RS. They are the traditional 30a things just like we are all famiuliar with and fit a 1/4" female faston. Comfort is having spares Paul ________________________________________________________________________________
From: Bob Meyers <bobmeyers(at)meyersfamily.org>
Subject: Re: Z-16 Diode relays
Date: Nov 03, 2010
Voltage spike suppression. Bob posted a document a few weeks ago about the how and why of spike suppression. Here is the link. http://tinyurl.com/25wjo7w Bob Meyers Flight Testing Sonex N982SX Web Site Index http://N982SX.com On Nov 3, 2010, at 8:58 PM, Tony Babb wrote: > > > > I know the answer must be blindingly obvous but it escapes me. Why > have a > diode in the first place, doesn't the relay close regardless of > which way > the current is flowing? > > Tony > Velocity SEFG 62% done, 78% to go > www.alejandra.net/velocity > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > paul > wilson > Sent: Wednesday, November 03, 2010 5:20 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Re: Z-16 Diode relays > > > Bob, mid 90s vintage Ford relays all have the internal diode. When > getting a replacement at the auto store I just look at the diagram on > the thing. Most of the time they try to sell me the cheaper one with > no diode. Then I just ask for the more expensive one and shure enough > they always have the diode. There are 4 or 5 of them and they are all > the same part number. NAPA is a good source, but not RS. They are the > traditional 30a things just like we are all famiuliar with and fit a > 1/4" female faston. > Comfort is having spares > > Paul > > ________________________________________________________________________________
Subject: Re: Battery contactor versus circuit breaker
From: "mmayfield" <mmayfield(at)ozemail.com.au>
Date: Nov 04, 2010
Noel, on a couple of photos I've seen of what I believe is a similar setup (and on this same plane type), the batt c/b was located right next to the battery where one might otherwise find a battery contactor on other types, thus it would seem to offer supply wire protection. The schematic is exceedingly simple: Batt, to batt c/b, to master switch, to bus. All in a straight line. I guess I'm enquiring as to the relative wisdom of this type of main supply-wire protection versus using a contactor. Bear in mind that it's a very simple electrical system in either case. If I'm reading what Bob wrote correctly, he is saying that a contactor allows virtual complete isolation of the battery in an emergency and consequent reduction of hazard/risk, and thus might be preferable to a non-accessible battery circuit breaker in even such a simple system with a low power alternator as this. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318106#318106 ________________________________________________________________________________
Subject: Re: Toggle Switch Failure (reprise)
From: "tomcostanza" <Tom(at)CostanzaAndAssociates.com>
Date: Nov 04, 2010
Vern, How did you mount the current limiters? -Tom -------- Clear Skies, Tom Costanza Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318107#318107 ________________________________________________________________________________
Date: Nov 04, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery contactor versus circuit breaker
> >If I'm reading what Bob wrote correctly, he is saying that a >contactor allows virtual complete isolation of the battery in an >emergency and consequent reduction of hazard/risk, and thus might be >preferable to a non-accessible battery circuit breaker in even such >a simple system with a low power alternator as this Correct. But if you're considering a pullable C/B as the battery disconnect device, do you also intend to crank an engine through this 'switch'? That takes a BIG breaker and is generally pretty bulky and expensive and serves so useful purpose for the 'protection' of wires. Battery and cranking circuits on light aircraft do not generally get protection from overload. Hence, you do not find protective devices in this service on any certified aircraft and exceedingly few OBAM aircraft. In fact, the FARs speak specifically to this issue and relieve the designer of adding any such 'protection'. But crew accessible battery disconnect is another matter. Many airplanes of yesteryear used the hand operated switch. A TriPacer I took dual instruction in had the battery under the passenger seat . . . batter switch was on the closeout behind the pilots calves as was a manual push button for the starter. Battery contactors became useful when batteries were remotely located. Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) --------------------------------------- ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 04, 2010
In my case, I had a terminal block that handled all of the wing wiring connections. I mounted them there using fast-on connections soldered to the device. They can be anywhere in series with the lights. Don't use them for the strobe supply! They will affect the intensity of wig-wag lights, however. Since they limit the inrush current it takes longer for the lamps to heat up to maximum brightness. My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down. V -------------------------------------------------- From: "tomcostanza" <Tom(at)CostanzaAndAssociates.com> Sent: Thursday, November 04, 2010 3:46 AM Subject: AeroElectric-List: Re: Toggle Switch Failure (reprise) > > > Vern, > > How did you mount the current limiters? > > -Tom > > -------- > Clear Skies, > Tom Costanza > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=318107#318107 > > > > Checked by AVG - www.avg.com > 08:36:00 > ________________________________________________________________________________
Subject: Re: Z-16
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Nov 04, 2010
Bob said: > I'm aware of no commercial-off-the-shelf relays > with built in diodes and only a few contactors with such > devices already installed. Check out http://www.texasindustrialelectric.com/relays.asp. They have several ice cube types w/diode, of varying capacity. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318127#318127 ________________________________________________________________________________
From: "Steve Hamer" <s.hamer(at)verizon.net>
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 04, 2010
Why not for the strobe supply? Are you speaking of the fast-on's or the terminal block? Just curious. Steve -------------------------------------------------- From: "Vern Little" <sprocket@vx-aviation.com> Sent: Thursday, November 04, 2010 7:36 AM Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) > <sprocket@vx-aviation.com> > > In my case, I had a terminal block that handled all of the wing wiring > connections. I mounted them there using fast-on connections soldered to > the device. They can be anywhere in series with the lights. Don't use > them for the strobe supply! > ________________________________________________________________________________
Date: Nov 04, 2010
Subject: Re: Toggle Switch Failure (reprise)
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
My fix was to open up the wig-wag flasher and replace the electrolytic > capacitor with a larger value, slowing the flash rate down. > > V > > Vern, I thought my flasher (from B&C) was a little fast. How difficult was it to open up? Can you give me an idea of what capacitor I'll find when I open it up and what type and spread of capacitors to try out to slow down the flashing? -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 04, 2010
You should only find one capacitor. It's a metal can with a plastic case. Try doubling the capacitance (in microfarads). It's not critical. You can just pry open the bottom to release the tabs and slide the cover off. Vern From: Andrew Zachar Sent: Thursday, November 04, 2010 10:20 AM Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down. V Vern, I thought my flasher (from B&C) was a little fast. How difficult was it to open up? Can you give me an idea of what capacitor I'll find when I open it up and what type and spread of capacitors to try out to slow down the flashing? -- Andrew Zachar andrew.d.zachar(at)gmail.com ------------------------------------------------------------------------- ------- Checked by AVG - www.avg.com 08:42:00 ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Toggle Switch Failure (reprise)
Date: Nov 04, 2010
No, I was referring to the inrush current limiters. V -------------------------------------------------- From: "Steve Hamer" <s.hamer(at)verizon.net> Sent: Thursday, November 04, 2010 9:49 AM Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) > > > Why not for the strobe supply? Are you speaking of the fast-on's or the > terminal block? Just curious. > > Steve > > -------------------------------------------------- > From: "Vern Little" <sprocket@vx-aviation.com> > Sent: Thursday, November 04, 2010 7:36 AM > To: > Subject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise) > >> <sprocket@vx-aviation.com> >> >> In my case, I had a terminal block that handled all of the wing wiring >> connections. I mounted them there using fast-on connections soldered to >> the device. They can be anywhere in series with the lights. Don't use >> them for the strobe supply! >> > > > > Checked by AVG - www.avg.com > 08:42:00 > ________________________________________________________________________________
Date: Nov 04, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: Toggle Switch Failure (reprise)
Another thought I had to tweek the flash rate would be to play with theRC t ime =0Aconstant. Could try adding a larger resistor as well. Google it and you will get =0Aa good amount of info.=0ADan=0A=0A=0A=0A=0A________________ ________________=0AFrom: Andrew Zachar <andrew.d.zachar(at)gmail.com>=0ATo: ae roelectric-list(at)matronics.com=0ASent: Thu, November 4, 2010 10:20:31 AM=0AS ubject: Re: AeroElectric-List: Re: Toggle Switch Failure (reprise)=0A=0A=0A =0A=0A-My fix was to open up the wig-wag flasher and replace the electrol ytic =0Acapacitor with a larger value, slowing the flash rate down.=0A>=0A> V=0A>=0A>=0AVern, =0A=0AI thought my flasher (from B&C) was a little fast. How difficult was it to open =0Aup? Can you give me an idea of what capacit or I'll find when I open it up and =0Awhat type and spread of capacitors to try out to slow down the flashing?=0A=0A-- =0AAndrew Zachar=0Aandrew.d.zac ================ =0A ________________________________________________________________________________
Date: Nov 04, 2010
Subject: Re: Toggle Switch Failure (reprise)
From: Andrew Zachar <andrew.d.zachar(at)GMAIL.COM>
> Another thought I had to tweek the flash rate would be to play with the RC > time constant. Could try adding a larger resistor as well. Google it and you > will get a good amount of info. > Dan I've spent a lot of time looking at 555 timer circuits about flashing. The motivation to open the flasher up and start poking around came from Vern's successful completion of that task. When I can get around to it, I'll try to capture my experiment and let everyone know how it goes. -az -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
Subject: Adding crowbar to older Z-11 architecture
From: "lance553" <lance553(at)gmail.com>
Date: Nov 04, 2010
I have been flying for several years with Z-11 (no alternator OV disc. contactor) and an internally regulated alternator. I would like to know whether the simple and inexpensive step of installing a crowbar OV module as in Z-24 will provide OV protection. I have read Bob's article on load dump damage and I am able to turn off my alternator with the panel "OFF/BATT/ON" switch. My thanks to Bob or anyone else who can answer my question. Lance Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318171#318171 ________________________________________________________________________________
Subject: Re: Battery contactor versus circuit breaker
From: "mmayfield" <mmayfield(at)ozemail.com.au>
Date: Nov 04, 2010
No Bob, the engine is an air-start engine. The start sequence is nothing more than energising a booster coil and opening a solenoid valve for about 2 seconds to allow the compressed air in. Starter contactors and cranking currents don't exist on this plane. It really sounds from what I'm reading that a battery contactor is the more desirable and "elegant" solution from a number of different aspects, rather than a circuit breaker purely serving as "automatic" battery wiring protection. I know the diagram was only ever intended as a very rough guide for the builder, but I can only speculate why it was drawn with a breaker on the supply side instead of a battery contactor. regards, Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318179#318179 ________________________________________________________________________________
Date: Nov 05, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: Reminder
Dear Listers, A quick reminder that November is the annual List Fund Raiser. The Matronics Lists are 100% member supported and all of the operational costs are provided for my your Contributions during this time of the year. Your personal Contribution makes a big difference and keeps all of the Matronics Email Lists and Forums completely ad-free. Please make your Contribution today to keep these services up and running! http://www.matronics.com/contribution Thank you in advance! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Subject: Re: Z-16
From: "pestar" <peter(at)reivernet.com>
Date: Nov 05, 2010
Go to http://www.narva.com.au/products/browse/relays, they have a range of relays with the diode built in at low cost. I am using them for OV protection as per Bobs diagrams. Yep I know it is down under but the relays are manufactured in Europe. Cheers Peter Armstrong Auckland, New zealand Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318289#318289 ________________________________________________________________________________
Date: Nov 05, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery contactor versus circuit breaker
> >It really sounds from what I'm reading that a battery contactor is >the more desirable and "elegant" solution from a number of different >aspects, rather than a circuit breaker purely serving as "automatic" >battery wiring protection. > >I know the diagram was only ever intended as a very rough guide for >the builder, but I can only speculate why it was drawn with a >breaker on the supply side instead of a battery contactor. Most folks skilled at airframe and power plants are not widely read or experienced in electrical systems. While suggested architectures and diagrams are always functional at some level, they almost never embody the best we know how to do nor are they tailored to the builder's mission profile and design goals. It's not uncommon to find 'suggestions' that really stretch the imagination of the reader to deduce the simple-ideas that support the feature's incorporation. Whether or not to go the contactor route is driven by two major considerations. Location of the switching device for convenience of operation and/or power savings when the engine driven power source or battery size is small. A 0.8A contactor current draw is no big deal when a 60A alternator is keeping the lights lit. But when the alternator is good for say 8A or you're trying to extend battery-only operations, elimination of a contactor has benefits. So it isn't a one-size-fits-all thought exercise. Bob . . . ________________________________________________________________________________
From: "Harold Lanfear" <hlanfear(at)verizon.net>
Subject: Fuselink Link 14/10 AWG connection
Date: Nov 05, 2010
I=92m following Bob=92s Z-13/20 circuit and ready to install the 14 AWG fusible link in the 10 AWG feed to the Battery Buss. However, there are no crimp connectors matching both sizes; can I solder this joint or are there better ways? I don=92t have spade and socket terminals to match and hate to make a purchase for just a couple of terminals. Thanks much. ________________________________________________________________________________
Subject: Fuselink Link 14/10 AWG connection
Date: Nov 05, 2010
From: "George, Neal E Capt USAF ACC 505 TRS/DOJ" <Neal.George(at)hurlburt.af.mil>
Harold - You have several acceptable options. Among them: 1. Solder the 10-ga to 14-ga junctions, support with heat-shrink & cover with fiberglass tube. 2. Strip the 14-ga wire back twice as far as you normally would and fold the stripped end back on itself to better fill the 10-ga crimp connector. Heat-shrink and fiberglass tube as indicated in AEC. neal =================== -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Harold Lanfear Sent: Friday, November 05, 2010 9:26 AM Subject: AeroElectric-List: Fuselink Link 14/10 AWG connection I'm following Bob's Z-13/20 circuit and ready to install the 14 AWG fusible link in the 10 AWG feed to the Battery Buss. However, there are no crimp connectors matching both sizes; can I solder this joint or are there better ways? I don't have spade and socket terminals to match and hate to make a purchase for just a couple of terminals. Thanks much. ________________________________________________________________________________
Date: Nov 05, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Toggle Switch Failures in Canadian C-152
The C-152 switches cited in the Canadian publication have nothing in common with the failures we've been discussing here on the List in recent years . . . The failure modes we've considered have to do with a riveted construction of the Carling switches that have been used on light airplanes for about 50 years. We've also considered some poor joining (crimps) in the wire grips of terminals. http://www.aeroelectric.com/Mfgr_Data/Switches/Carling/Carling_F-series.pdf Over time, something has changed in materials, design or process that make these devices more vulnerable to loss of contact between the various metallic joints in the current carrying path. All of the numbered features in this figure . . . http://aeroelectric.com/Pictures/Switches/Toggle_Switch_with_Fast-On_Tabs.jpg A number of readers have reported failures in Carling switches with most occurring in the one circuit that generally operates at significant current flow all the time for day and night operations . . . strobes. The failures have generally demonstrated a rise in joint resistance followed by heating exacerbated precipitation of the failure . . . http://www.aeroelectric.com/articles/Anatomy_of_a_Switch_Failure/Anatomy_of_a_Switch_Failure.html The C-152 switches referenced in the article are are smaller and a cut below the Carling, F-series switches we've been discussing. I'm familiar with them but do not know who made them. They ARE a much less expensive switch but I don't recall that they used the riveted construction common to the F-series Carlings. I believe the construction of these switches looks more like this: http://aeroelectric.com/Pictures/Switches/Miniature_Rocker_Cutaway.jpg No rivets, only a pair of moving contacts that get the benefit of some sliding motion that tends to improve contact performance compared to contacts that are simply mashed together. It's interesting that this design REDUCES number of metallic joints in current path from 10 down to 5. Pretty slick little switch. I captured the Canadian failure analysis and started to sift if for salient data and conclusions. http://www.aeroelectric.com/articles/C152_landing_light_switch_failures.pdf This document is only a small cut above the typical dark-n-stormy night story found in legacy aviation rags. These guys did a electron microscope and spectrometer analysis of the gooey stuff on the switch to decide that it was probably dust and drippings from a fitting on the oil pressure gage above. Availability and applications of whippy tools does not automatically translate into better conclusions and remedial actions. As soon as the writer mentioned "no DC ratings", commented on circuit breaker performance, and iced the cake with recommendations for a 70A rated panel mounted switch, the value of their subsequent analysis stepped off into the weeds. See: http://www.aeroelectric.com/articles/Switch_Ratings.pdf The effects have rippled throughout the aviation community. http://www.cessna.org/public/saib/docs/saib-ce-09-42.pdf http://www.cessna170.org/forums/download/file.php?id=1199&sid=8c7275731a2108c3bdd961d763760192 http://n631s.blogspot.com/2009/09/landing-light-switches.html Bottom line was that the switches used in these applications (whether the C-150/152 mini rockers or the larger Carling F series) have a SERVICE LIFE that is driven more by CHRONOLOGICAL AGE and ENVIRONMENTAL CONDITIONS (dripping oil, dust, moisture, etc) combined with a LACK OF ACTIVITY that tends to burn away corrosion and contaminants. Would the failure have been prevented by installation of a superswitch? http://aeroelectric.com/Pictures/Switches/Toggle_Switch_with_Mold-Captured_Terminals.jpg It might have taken longer . . . but the switch would eventually wear out and need replacement. The mode of failure would probably have been less exciting. But these switches are 10x the price of the devices used in tens of thousands of production airplanes with a very low rate of spectacular failures. Light GA aircraft place unusual demands on switches. I've been suggesting for nearly 20 years that the OBAM aircraft owner/operator simply shotgun a new set of switches into the airplane every 5 years or so. Costs $50 in parts and a couple hours work. Can't do that on a TC aircraft for less than an indentured servant contract on your first born. Nonetheless, the spectacular failure of this 20+ year old switch covered with greasy dust was determined to be "inadequate to the design". For every one that HAS failed, there are thousands of switches that have NOT failed. I personally witnessed extensive "life cycle testing" of new switches in Cessna's lab . . . a landing light was switched on/off for thousands of times before any new switch was considered "adequate to the design". But like all laboratory testing adventures, stresses on the device during testing had little relevancy to stresses experienced in service. Just how did these investigators EXPECT a switch to fail? Some switches may fail passive but quite often, they get hot and smell bad. This report suggests that a device "adequate to the design" would last until the airframe was scrapped or at least not get hot and smell bad. Sorry my friend but it just doesn't work that way. Bottom line is that the vast majority of switch failures being reported to those-who-know-more-about- airplanes-than-we-do have reached end of life never fully explored and recognized by the appropriate recommendations in a service manual. The report was also noteworthy in citing lack of maintenance that did not at least clean up and fix leaks of oil above the switch that most certainly exacerbated an otherwise "normal" failure. Well guess what? Cessna responded in the only way they COULD. Limit service life to the high current switches to FOUR years . . . not flight hours but calendar service life. Something that could and should have happened 30 years ago. How should WE react to this? Periodic replacement of highly stressed switches is a good idea. Cheap, easy, effective. Also, fix oil drips and clean up the mess . . . but YOU guys do that anyhow . . . right? Use relays to buffer the current demands on panel mounted switches? Good . . . but it drives up parts count and cost of ownership. The switch WILL probably run to life of the airframe while you still do periodic replacement of relays. A simple, low cost preventative maintenance program based on understanding is the best way to keep these things from happening in your airplane . . . like periodic replacement of highly stressed switches. Having said all that, know that the failures we've discussed recently about switches and terminals used to wire those switches are a completely separate set of events and solutions unrelated to the Canadian activity that seeded this thread. Bob . . . ________________________________________________________________________________
Date: Nov 05, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Fuselink Link 14/10 AWG connection
At 09:26 AM 11/5/2010, you wrote: >I'm following Bob's Z-13/20 circuit and ready to install the 14 AWG >fusible link in the 10 AWG feed to the Battery Buss. However, there >are no crimp connectors matching both sizes; can I solder this joint >or are there better ways? I don't have spade and socket terminals >to match and hate to make a purchase for just a couple of >terminals. Thanks much. Suggest you use a MAX 30 fuse and mating in-line fuse holder Emacs! available from most big-box auto parts stores. Bob . . . ________________________________________________________________________________
Date: Nov 05, 2010
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Fuselink Link 14/10 AWG connection
NAPA is now selling the kind Bob likes. They have the double metal that allows the insulation to be crimped. You need to crimp twice to get both the wire and the insulation. They pass my pull test and grab the 1/4" spade plenty hard. Try them before you buy the AMP ones. So far just red and blue not yellow where I live. Check your store If they have the yellow you will be good to go with a little heat shrink. Maybe Bob will give us and evaluation?? HINT. Paul ============== At 07:26 AM 11/5/2010, you wrote: >I'm following Bob's Z-13/20 circuit and ready to install the 14 AWG >fusible link in the 10 AWG feed to the Battery Buss. However, there >are no crimp connectors matching both sizes; can I solder this joint >or are there better ways? I don't have spade and socket terminals >to match and hate to make a purchase for just a couple of >terminals. Thanks much. ________________________________________________________________________________
Date: Nov 05, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Fuselink Link 14/10 AWG connection
At 12:02 PM 11/5/2010, you wrote: > >NAPA is now selling the kind Bob likes. They have the double metal >that allows the insulation to be crimped. You need to crimp twice to >get both the wire and the insulation. They pass my pull test and >grab the 1/4" spade plenty hard. Try them before you buy the AMP >ones. So far just red and blue not yellow where I live. Check your >store If they have the yellow you will be good to go with a little heat shrink. > >Maybe Bob will give us and evaluation?? HINT. Hmmmm . . . do you have a manufacturer and part number by chance? We might be able to learn a lot from the manufacturer's data. Bob . . . ________________________________________________________________________________
Date: Nov 05, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Adding crowbar to older Z-11 architecture
At 04:33 PM 11/4/2010, you wrote: > >I have been flying for several years with Z-11 (no alternator OV >disc. contactor) and an internally regulated alternator. I would >like to know whether the simple and inexpensive step of installing a >crowbar OV module as in Z-24 will provide OV protection. I have read >Bob's article on load dump damage and I am able to turn off my >alternator with the panel "OFF/BATT/ON" switch. >My thanks to Bob or anyone else who can answer my question. The problem with adding ov protection for internally regulated alternators is that there are failure modes that cannot be controlled through the small wire. So yes, some form of b-lead disconnect is called for and Z-24 is one way to go about it. The load dump thing is a bit of a red herring . . . first, there's no NEED to flip the alternator on/off during normal, loaded operations. Second, any IR alternator worth it's salt will withstand a worst case load dump many times in a row. See revision 12 chapter on engine driven power sources in the 'Connection. Bob . . . ________________________________________________________________________________
Date: Nov 05, 2010
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Fuselink Link 14/10 AWG connection
I am 1000 miles away from my shop, but I have a package of the new style butt connectors in my truck. NAPA P/N 784331. They are reds tranlucent plastic and have the extra metal extension. I use several rachet crimpers and they all give a good result with these things. Takes 2 crimps with my crimpers to grab theinsulation. Branded by Balkamp (a NAPA house brand). Made In Taiwan The other stuff in my truck are the cheepe 3M automotive stuff you are fanmiliar with and they will not grab the insulation. However they do give the soild crimp like your AMP tests. Mabe the attached pic will reveal something? At 11:17 AM 11/5/2010, you wrote: > > >At 12:02 PM 11/5/2010, you wrote: >> >>NAPA is now selling the kind Bob likes. They have the double metal >>that allows the insulation to be crimped. You need to crimp twice >>to get both the wire and the insulation. They pass my pull test and >>grab the 1/4" spade plenty hard. Try them before you buy the AMP >>ones. So far just red and blue not yellow where I live. Check your >>store If they have the yellow you will be good to go with a little heat shrink. >> >>Maybe Bob will give us and evaluation?? HINT. > > Hmmmm . . . do you have a manufacturer and part > number by chance? We might be able to learn a > lot from the manufacturer's data. > > > Bob . . . ________________________________________________________________________________
Date: Nov 06, 2010
Subject: Covering up the contactors
From: James Kilford <james(at)etravel.org>
Gents, I have three contactors mounted on the engine side of the firewall, along with a battery. Everything else (regulator, busses, etc.) is inside the cabin. Is there any value in covering up my contactors, or are they alright as they are? Many thanks, James ________________________________________________________________________________
Date: Nov 06, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Covering up the contactors
At 08:01 PM 11/5/2010, you wrote: > >Gents, > >I have three contactors mounted on the engine side of the firewall, >along with a battery. Everything else (regulator, busses, etc.) is >inside the cabin. Is there any value in covering up my contactors, or >are they alright as they are? Here's the firewall of an A36 Bonanza. http://aeroelectric.com/Pictures/Wiring_Technique/A36_Firewall_A.jpg http://aeroelectric.com/Pictures/Wiring_Technique/A36_Firewall_B.jpg with contactors, fuseblocks, current limiters, etc hung out in behind Continental and everybody. I think your electro-whizzies will be fine without extra-ordinary cover. Bob . . . ________________________________________________________________________________
Date: Nov 06, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Fuselink Link 14/10 AWG connection
At 06:30 PM 11/5/2010, you wrote: >I am 1000 miles away from my shop, but I have a package of the new >style butt connectors in my truck. NAPA P/N 784331. They are reds >tranlucent plastic and have the extra metal extension. I use several >rachet crimpers and they all give a good result with these things. >Takes 2 crimps with my crimpers to grab theinsulation. >Branded by Balkamp (a NAPA house brand). Made In Taiwan > >The other stuff in my truck are the cheepe 3M automotive stuff you >are fanmiliar with and they will not grab the insulation. However >they do give the soild crimp like your AMP tests. >Mabe the attached pic will reveal something? Hmmm . . . are these normally stocked in the stores or do they have to order them in? Are they available in less than full box lots? Bob . . . ________________________________________________________________________________
Date: Nov 06, 2010
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Fuselink Link 14/10 AWG connection
Stock item in Durango CO store. Stock from the Albuerque warehouse. Find then on the shelf. no need to ask at the desk. Paul ===== At 06:37 AM 11/6/2010, you wrote: > > >At 06:30 PM 11/5/2010, you wrote: >>I am 1000 miles away from my shop, but I have a package of the new >>style butt connectors in my truck. NAPA P/N 784331. They are reds >>tranlucent plastic and have the extra metal extension. I use >>several rachet crimpers and they all give a good result with these >>things. Takes 2 crimps with my crimpers to grab theinsulation. >>Branded by Balkamp (a NAPA house brand). Made In Taiwan >> >>The other stuff in my truck are the cheepe 3M automotive stuff you >>are fanmiliar with and they will not grab the insulation. However >>they do give the soild crimp like your AMP tests. >>Mabe the attached pic will reveal something? > > Hmmm . . . are these normally stocked in the stores > or do they have to order them in? Are they available > in less than full box lots? > > > Bob . . . > > ________________________________________________________________________________
Date: Nov 06, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Fuselink Link 14/10 AWG connection
At 09:12 AM 11/6/2010, you wrote: > >Stock item in Durango CO store. Stock from the Albuerque warehouse. >Find then on the shelf. no need to ask at the desk. >Paul I'll see if I can pick some up. I'm going to Wichita tonight. Bob . . . ________________________________________________________________________________
Subject: instrument ground loops?
From: "eb" <eb(at)civsoft.com>
Date: Nov 06, 2010
My radio, transponder and EFIS each have continuity between their respective ground wire and their external case--this is normal AFAIK. But each case is attached to an aluminum instrument panel, which is connected to a steel airframe. Can you say ground loops? (the instrument ground wires connect to a lug on the airframe). This creates 3 ground loops approximately 2' long each. Is this a problem--in terms of radio noise or interference? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318402#318402 ________________________________________________________________________________
Date: Nov 06, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: instrument ground loops?
At 08:17 PM 11/6/2010, you wrote: > >My radio, transponder and EFIS each have continuity between their >respective ground wire and their external case--this is normal >AFAIK. But each case is attached to an aluminum instrument panel, >which is connected to a steel airframe. Can you say ground >loops? (the instrument ground wires connect to a lug on the >airframe). This creates 3 ground loops approximately 2' long >each. Is this a problem--in terms of radio noise or interference? Not if you don't hear any noise. Just because there ARE multiple ground paths giving rise to potential coupling of noise between antagonist and victim doesn't automatically say it's going to happen . . . only that the risks are higher. The drawings that configure a legacy TC aircraft's ground wires many have been revised many times over the years to deal with specific issues . . . and there may still be potential issues. The best action right now is to commend you for being attentive to the risk which will give rise to closer scrutiny when you start firing things up. Chances are pretty good that you won't have any problems. If you DO, then there are orderly ways to deduce "death by Col. Mustard in the library with a knife". Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Go ahead, make my day . . . > < show me where I'm wrong. > ================================ ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: instrument ground loops?
Date: Nov 06, 2010
Bob, Sort of related... My LR3C voltage regulator has surprisingly large mounting holes. 5/16 IIRC. Is this because there should be an isolation washer to prevent the bolts and case from touching the metal mounting surface? I don't have any bolts with such a large diameter and so short of grip length. I was considering drilling for #8 screws in between the factory holes until I saw this thread. Bevan RV7A -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Saturday, November 06, 2010 9:48 PM Subject: Re: AeroElectric-List: instrument ground loops? --> At 08:17 PM 11/6/2010, you wrote: > >My radio, transponder and EFIS each have continuity between their >respective ground wire and their external case--this is normal >AFAIK. But each case is attached to an aluminum instrument panel, >which is connected to a steel airframe. Can you say ground loops? >(the instrument ground wires connect to a lug on the airframe). This >creates 3 ground loops approximately 2' long each. Is this a >problem--in terms of radio noise or interference? Not if you don't hear any noise. Just because there ARE multiple ground paths giving rise to potential coupling of noise between antagonist and victim doesn't automatically say it's going to happen . . . only that the risks are higher. The drawings that configure a legacy TC aircraft's ground wires many have been revised many times over the years to deal with specific issues . . . and there may still be potential issues. The best action right now is to commend you for being attentive to the risk which will give rise to closer scrutiny when you start firing things up. Chances are pretty good that you won't have any problems. If you DO, then there are orderly ways to deduce "death by Col. Mustard in the library with a knife". Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Go ahead, make my day . . . > < show me where I'm wrong. > ================================ ________________________________________________________________________________
Date: Nov 07, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Make A Contribution To Support Your Lists
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From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Battery contactor versus circuit breaker
Date: Nov 07, 2010
To begin with regardless of the protective device protection is downstream from the battery after the protection. So in fact the safest thing to do would be to have the protection actually built into the battery. That not being available the next best thing is to put the protection device next to the battery. Cessna for one actually puts the protection right on the outside of the battery box on the C-180, C-185. The advantage of using a relay is that if you see a hard landing coming your way you can with the flick of a switch (on the panel) you can isolate a remote installed battery. With a circuit breaker in the same location it would require a short to cause the breaker to open... That could be the spark you really wouldn't want. I've always seen the main cable for the starter come directly off the battery to a very close solenoid ( another relay) then from the solenoid to the starter. As Bob mentioned last week this doesn't give you any protection from the solenoid jamming closed which aside leaving the heavy cable to the starter energized but it would also cause the starter to run continuously to destruction with no method of shut down. I have seen bendix units with integral solenoids jam in cars but never the remote solenoid but it's worth considering what bob mentioned and if you have a master relay that can handle the current of the starter it would be a good idea to wire the starter through it as an additional method of stopping the starter if the starter solenoid jams closed. So in short you are reading Bob correctly. BTW you should also have a breaker or at least a switch between the generator and the panel. In the event of an impending accident battery isolation is a great thing to have. Noel -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of mmayfield Sent: November 4, 2010 7:34 AM Subject: AeroElectric-List: Re: Battery contactor versus circuit breaker Noel, on a couple of photos I've seen of what I believe is a similar setup (and on this same plane type), the batt c/b was located right next to the battery where one might otherwise find a battery contactor on other types, thus it would seem to offer supply wire protection. The schematic is exceedingly simple: Batt, to batt c/b, to master switch, to bus. All in a straight line. I guess I'm enquiring as to the relative wisdom of this type of main supply-wire protection versus using a contactor. Bear in mind that it's a very simple electrical system in either case. If I'm reading what Bob wrote correctly, he is saying that a contactor allows virtual complete isolation of the battery in an emergency and consequent reduction of hazard/risk, and thus might be preferable to a non-accessible battery circuit breaker in even such a simple system with a low power alternator as this. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318106#318106 ________________________________________________________________________________
Date: Nov 07, 2010
Subject: Re: Covering up the contactors
From: James Kilford <james(at)etravel.org>
Thanks for that Bob. Even after a couple of years on the firewall in the hangar, the contactors are already quite dull. They're not corroded, as I put some Vaseline (petroleum grease) on them and the various connections. That Bonanza certainly looks pristine! Is there a trick to keeping everything so sparkling? James On 6 November 2010 05:04, Robert L. Nuckolls, III wrote: > > > At 08:01 PM 11/5/2010, you wrote: >> >> >> Gents, >> >> I have three contactors mounted on the engine side of the firewall, >> along with a battery. Everything else (regulator, busses, etc.) is >> inside the cabin. Is there any value in covering up my contactors, or >> are they alright as they are? > > Here's the firewall of an A36 Bonanza. > > http://aeroelectric.com/Pictures/Wiring_Technique/A36_Firewall_A.jpg > > http://aeroelectric.com/Pictures/Wiring_Technique/A36_Firewall_B.jpg > > with contactors, fuseblocks, current limiters, etc > hung out in behind Continental and everybody. > I think your electro-whizzies will be fine without > extra-ordinary cover. > > > Bob . . . > > ________________________________________________________________________________
Date: Nov 07, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: instrument ground loops?
At 11:53 PM 11/6/2010, you wrote: > >Bob, > >Sort of related... > >My LR3C voltage regulator has surprisingly large mounting holes. 5/16 IIRC. >Is this because there should be an isolation washer to prevent the bolts and >case from touching the metal mounting surface? I don't have any bolts with >such a large diameter and so short of grip length. I was considering >drilling for #8 screws in between the factory holes until I saw this thread. Good question . . . The footprint for the LR series regulators was cloned from a series of production regulators and I don't even remember now who's devices . . . They were commonly mounted on nut plates but with #8 hardware and flat washers. I don't know why they would choose to do this other than to have a lot of tolerance for hole locations on the mounting plate. You can drill new holes or put washers under the heads of smaller screws. In about 25 years and thousands of sold units, you're the first I can recall that noticed and asked the question. I think it was a Lamar footprint and we simply cloned it with the idea of making it a drop-in replacement. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Go ahead, make my day . . . > < show me where I'm wrong. > ================================ ________________________________________________________________________________
Date: Nov 07, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Covering up the contactors
At 12:37 PM 11/7/2010, you wrote: Thanks for that Bob. Even after a couple of years on the firewall in the hangar, the contactors are already quite dull. They're not corroded, as I put some Vaseline (petroleum grease) on them and the various connections. That Bonanza certainly looks pristine! Is there a trick to keeping everything so sparkling? I took that on the production line . . . so it's a sure bet that the 'shine' goes away after a few years. But shine doesn't help the electrons get from point-A to point-B. The gas tight joint and designing switching devices to meet service life in the proposed application side steps the lack of luster. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Go ahead, make my day . . . > < show me where I'm wrong. > ================================ ________________________________________________________________________________
Date: Nov 07, 2010
From: James Robinson <jbr79r(at)yahoo.com>
Subject: Re:battery location change
Good Evening Bob I have the 2 alternator , 2 batteries, setup in my Glasair. this has been a problem free system since it's inception. I am needing to change the location of the batteries for weitht and balance and interference problems. Currently the batteries and the all the control solenoids are on the engine side of the firewall with 2 power and 1 gnd thru the firewall connections. Do I need to add 2 more thru the firewall connections to get the power back out to the solenoids from the repositioned batteries or is there a more efficient way to reconfigure the system. I am not at home so I can't consult the original diagram. Thanks as always for your expert help in these matters. Jim James Robinson Glasairlll N79R Spanish Fork UT U77 ________________________________________________________________________________
From: "Peter Harris" <peterjfharris(at)netspace.net.au>
Subject: Re:battery location change
Date: Nov 08, 2010
Hi Bob, Do you have a protection circuit to protect against regulator-rectifier failure for the PM alternator as used on the Jabiru 3300? I have installed the OV crowbar circuit but does this stop voltage excess say 15-20V? I am getting interference affecting the ECU as I have fuel injected the engine. I will test the Vreg output in a couple of days but need to be sure I have this protection if possible anyway. Thanks Peter Quickie Q-200Jabiru ________________________________________________________________________________
Date: Nov 08, 2010
Subject: Hacking the B&C Wig Wag Flasher.
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
Good morning, everyone. The last time I had my B&C flasher hooked up, I thought it was a little fast. I did some experimentation over the weekend, and I thought I would share my results. A post on the this list last week made me think it would be much easier to fix than I thought. Vern: "My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down." After eagerly writing Vern back, he elaborated, "You should only find one capacitor. It's a metal can with a plastic case. Try doubling the capacitance (in microfarads). It's not critical. You can just pry open the bottom to release the tabs and slide the cover off." Sweet. I went outside and got to work. http://n999za.files.wordpress.com/2010/11/20101107-007-large.jpg The cover was surprisingly easy to pry off. http://n999za.files.wordpress.com/2010/11/20101107-008-large.jpg There's the capacitor, on the upper left. Let's see, this is a 4.7 =B5F capacitor. http://n999za.files.wordpress.com/2010/11/20101107-009-large.jpg I'll go by a 10=B5F and 20=B5F to try out. http://n999za.files.wordpress.com/2010/11/20101107-013-large.jpg I fired up my (new, because I polished the old one's tip for devinyling help) soldering gun and heated up the solder on the back of the board enoug h to pull the old capacitor out. http://n999za.files.wordpress.com/2010/11/20101107-014-large.jpg Sweet. That was easier than I thought it would be. Here's the 10=B5F capacitor installed. http://n999za.files.wordpress.com/2010/11/20101107-015-large.jpg http://n999za.files.wordpress.com/2010/11/20101107-016-large.jpg Not great, but not terrible either. (My first REAL soldering.) So, I put the thing back together and fired it up. This is the fast version, from my previous post with the 4.7 uF capacitor.. . http://videos.videopress.com/h02JJyop/20101020_hd.mp4 And with the 10 uF capacitor... http://videos.videopress.com/kxRChhjU/20101107-002_hd.mp4 I used an online "beat-tapper" (http://www.all8.com/tools/bpm.htm) to calculate the old flash rate (85 Hz, from light 1 on to light 1 on again) and the new flash rate (45 Hz). I like 45 Hz. I'm thinking I might try the 20=B5F version, just to see how slow it is. But, I'm calling this a huge success. (Thanks Vern, for showing me how easy this would be.) (I'm giving up on the flashing of the 4 MR16 HIDs in the wingtip. I think I'm going to use steady HID leading edge landing lights, and flash my taxi lights (which may still end up in the wingtips.)) -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
From: "Roger" <mrspudandcompany(at)verizon.net>
Subject: Re:battery location change
Date: Nov 08, 2010
Jim, How far back are you moving the batteries? You may want to move the solenoids along with the batteries so as not to compromise the protection of the fat wires, afforded by the solenoids. Then you will need to bring 2 fat wires back to the original connections, for +12V and ground. Roger ----- Original Message ----- From: James Robinson To: aeroelectric-list(at)matronics.com Sent: Monday, November 08, 2010 12:05 AM Subject: AeroElectric-List: Re:battery location change Good Evening Bob I have the 2 alternator , 2 batteries, setup in my Glasair. this has been a problem free system since it's inception. I am needing to change the location of the batteries for weitht and balance and interference problems. Currently the batteries and the all the control solenoids are on the engine side of the firewall with 2 power and 1 gnd thru the firewall connections. Do I need to add 2 more thru the firewall connections to get the power back out to the solenoids from the repositioned batteries or is there a more efficient way to reconfigure the system. I am not at home so I can't consult the original diagram. Thanks as always for your expert help in these matters. Jim James Robinson Glasair lll N79R Spanish Fork UT U77 ________________________________________________________________________________
Date: Nov 08, 2010
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: Hacking the B&C Wig Wag Flasher.
Depending on exactly where this is mounted, you might want to use a glob of RTV to stabilize the capacitor against vibration. I am surprised that they didn't use any on the original, although if this is a car flasher, I suppose they assumed it would be mounted in a low vibration environment under the dash. Dick Tasker P.S. Your soldering looks fine! Andrew Zachar wrote: > > Good morning, everyone. > > > The last time I had my B&C flasher hooked up, I thought it was a > little fast. I did some experimentation over the weekend, and I > thought I would share my results. > > A post on the this list last week made me think it would be much > easier to fix than I thought. Vern: "My fix was to open up the wig-wag > flasher and replace the electrolytic capacitor with a larger value, > slowing the flash rate down." > > > After eagerly writing Vern back, he elaborated, "You should only find > one capacitor. It's a metal can with a plastic case. Try doubling the > capacitance (in microfarads). It's not critical. > > You can just pry open the bottom to release the tabs and slide the > cover off." > > Sweet. I went outside and got to work. > > http://n999za.files.wordpress.com/2010/11/20101107-007-large.jpg > > The cover was surprisingly easy to pry off. > > > http://n999za.files.wordpress.com/2010/11/20101107-008-large.jpg > > > There's the capacitor, on the upper left. Let's see, this is a 4.7 F > capacitor. > > > http://n999za.files.wordpress.com/2010/11/20101107-009-large.jpg > > > I'll go by a 10F and 20F to try out. > > > http://n999za.files.wordpress.com/2010/11/20101107-013-large.jpg > > > I fired up my (new, because I polished the old one's tip for > devinyling help) soldering gun and heated up the solder on the back of > the board enough to pull the old capacitor out. > > http://n999za.files.wordpress.com/2010/11/20101107-014-large.jpg > > > Sweet. That was easier than I thought it would be. > > Here's the 10F capacitor installed. > > > http://n999za.files.wordpress.com/2010/11/20101107-015-large.jpg > > http://n999za.files.wordpress.com/2010/11/20101107-016-large.jpg > > Not great, but not terrible either. (My first REAL soldering.) > > So, I put the thing back together and fired it up. > > This is the fast version, from my previous post with the 4.7 uF > capacitor... > > http://videos.videopress.com/h02JJyop/20101020_hd.mp4 > > And with the 10 uF capacitor... > > http://videos.videopress.com/kxRChhjU/20101107-002_hd.mp4 > > I used an online "beat-tapper" (http://www.all8.com/tools/bpm.htm) to > calculate the old flash rate (85 Hz, from light 1 on to light 1 on > again) and the new flash rate (45 Hz). > > > I like 45 Hz. I'm thinking I might try the 20F version, just to see > how slow it is. But, I'm calling this a huge success. (Thanks Vern, > for showing me how easy this would be.) > > > (I'm giving up on the flashing of the 4 MR16 HIDs in the wingtip. I > think I'm going to use steady HID leading edge landing lights, and > flash my taxi lights (which may still end up in the wingtips.)) > > -- > Andrew Zachar > andrew.d.zachar(at)gmail.com > * > > * ________________________________________________________________________________
From: "Vern Little" <sprocket@vx-aviation.com>
Subject: Re: Hacking the B&C Wig Wag Flasher.
Date: Nov 08, 2010
Wow, Andrew, what a great tutorial! If you have a website, you should publish this. If not, let me know and I can put it up on my site. Vern From: Andrew Zachar Sent: Monday, November 08, 2010 7:38 AM Subject: AeroElectric-List: Hacking the B&C Wig Wag Flasher. Good morning, everyone. The last time I had my B&C flasher hooked up, I thought it was a little fast. I did some experimentation over the weekend, and I thought I would share my results. A post on the this list last week made me think it would be much easier to fix than I thought. Vern: "My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down." After eagerly writing Vern back, he elaborated, "You should only find one capacitor. It's a metal can with a plastic case. Try doubling the capacitance (in microfarads). It's not critical. You can just pry open the bottom to release the tabs and slide the cover off." Sweet. I went outside and got to work. http://n999za.files.wordpress.com/2010/11/20101107-007-large.jpg The cover was surprisingly easy to pry off. http://n999za.files.wordpress.com/2010/11/20101107-008-large.jpg There's the capacitor, on the upper left. Let's see, this is a 4.7 =B5F capacitor. http://n999za.files.wordpress.com/2010/11/20101107-009-large.jpg I'll go by a 10=B5F and 20=B5F to try out. http://n999za.files.wordpress.com/2010/11/20101107-013-large.jpg I fired up my (new, because I polished the old one's tip for devinyling help) soldering gun and heated up the solder on the back of the board enough to pull the old capacitor out. http://n999za.files.wordpress.com/2010/11/20101107-014-large.jpg Sweet. That was easier than I thought it would be. Here's the 10=B5F capacitor installed. http://n999za.files.wordpress.com/2010/11/20101107-015-large.jpg http://n999za.files.wordpress.com/2010/11/20101107-016-large.jpg Not great, but not terrible either. (My first REAL soldering.) So, I put the thing back together and fired it up. This is the fast version, from my previous post with the 4.7 uF capacitor... http://videos.videopress.com/h02JJyop/20101020_hd.mp4 And with the 10 uF capacitor... http://videos.videopress.com/kxRChhjU/20101107-002_hd.mp4 I used an online "beat-tapper" (http://www.all8.com/tools/bpm.htm) to calculate the old flash rate (85 Hz, from light 1 on to light 1 on again) and the new flash rate (45 Hz). I like 45 Hz. I'm thinking I might try the 20=B5F version, just to see how slow it is. But, I'm calling this a huge success. (Thanks Vern, for showing me how easy this would be.) (I'm giving up on the flashing of the 4 MR16 HIDs in the wingtip. I think I'm going to use steady HID leading edge landing lights, and flash my taxi lights (which may still end up in the wingtips.)) -- Andrew Zachar andrew.d.zachar(at)gmail.com ------------------------------------------------------------------------- ------- Checked by AVG - www.avg.com 07:34:00 ________________________________________________________________________________
From: "David LLoyd" <skywagon(at)charter.net>
Subject: Re: Hacking the B&C Wig Wag Flasher.
Date: Nov 08, 2010
Andrew, Thanks for the fine details and images. Just wish that you had not used .mp4 video format as I could not safely figure a way to view that codex in my Vista windows os...Dave ------------------------------------------------------------------------- ------- ----- Original Message ----- From: Andrew Zachar To: aeroelectric-list(at)matronics.com Sent: Monday, November 08, 2010 7:38 AM Subject: AeroElectric-List: Hacking the B&C Wig Wag Flasher. Good morning, everyone. The last time I had my B&C flasher hooked up, I thought it was a little fast. I did some experimentation over the weekend, and I thought I would share my results. A post on the this list last week made me think it would be much easier to fix than I thought. Vern: "My fix was to open up the wig-wag flasher and replace the electrolytic capacitor with a larger value, slowing the flash rate down." After eagerly writing Vern back, he elaborated, "You should only find one capacitor. It's a metal can with a plastic case. Try doubling the capacitance (in microfarads). It's not critical. You can just pry open the bottom to release the tabs and slide the cover off." Sweet. I went outside and got to work. http://n999za.files.wordpress.com/2010/11/20101107-007-large.jpg The cover was surprisingly easy to pry off. http://n999za.files.wordpress.com/2010/11/20101107-008-large.jpg There's the capacitor, on the upper left. Let's see, this is a 4.7 =B5F capacitor. http://n999za.files.wordpress.com/2010/11/20101107-009-large.jpg I'll go by a 10=B5F and 20=B5F to try out. http://n999za.files.wordpress.com/2010/11/20101107-013-large.jpg I fired up my (new, because I polished the old one's tip for devinyling help) soldering gun and heated up the solder on the back of the board enough to pull the old capacitor out. http://n999za.files.wordpress.com/2010/11/20101107-014-large.jpg Sweet. That was easier than I thought it would be. Here's the 10=B5F capacitor installed. http://n999za.files.wordpress.com/2010/11/20101107-015-large.jpg http://n999za.files.wordpress.com/2010/11/20101107-016-large.jpg Not great, but not terrible either. (My first REAL soldering.) So, I put the thing back together and fired it up. This is the fast version, from my previous post with the 4.7 uF capacitor... http://videos.videopress.com/h02JJyop/20101020_hd.mp4 And with the 10 uF capacitor... http://videos.videopress.com/kxRChhjU/20101107-002_hd.mp4 I used an online "beat-tapper" (http://www.all8.com/tools/bpm.htm) to calculate the old flash rate (85 Hz, from light 1 on to light 1 on again) and the new flash rate (45 Hz). I like 45 Hz. I'm thinking I might try the 20=B5F version, just to see how slow it is. But, I'm calling this a huge success. (Thanks Vern, for showing me how easy this would be.) (I'm giving up on the flashing of the 4 MR16 HIDs in the wingtip. I think I'm going to use steady HID leading edge landing lights, and flash my taxi lights (which may still end up in the wingtips.)) -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
Date: Nov 08, 2010
Subject: Re: Hacking the B&C Wig Wag Flasher.
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
Woops. Forgot to include the post address. Here's the post: http://n999za.wordpress.com/2010/11/07/hacking-the-wig-wag-flasher/ <http://n999za.wordpress.com/2010/11/07/hacking-the-wig-wag-flasher/>(General site is: http://n999za.wordpress.com/) Thanks again, Vern. You were the inspiration for the post. Wow, Andrew, what a great tutorial! If you have a website, you should > publish this. If not, let me know and I can put it up on my site. > > Vern > -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
Date: Nov 08, 2010
Subject: Re: Hacking the B&C Wig Wag Flasher.
From: Dj Merrill <deej(at)deej.net>
On 11/08/2010 04:04 PM, David LLoyd wrote: > Andrew, > Thanks for the fine details and images. Just wish that you had not used > .mp4 video format as I could not safely figure a way to view that codex > in my Vista windows os...Dave Hi Dave, Try VLC: http://www.videolan.org/vlc/ -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Please use Netiquette Guidelines http://tools.ietf.org/html/rfc1855 Kindly TRIM your email replies and post AFTER the relevant text ________________________________________________________________________________
Date: Nov 08, 2010
Subject: Re: Hacking the B&C Wig Wag Flasher.
From: Andrew Zachar <andrew.d.zachar(at)gmail.com>
Just wish that you had not used .mp4 video format as I could not safely > figure a way to view that codex in my Vista windows os...Dave > Yeah, I was worried about that. Can you see them at the bottom of my wordpress post through Chrome or IE? ( http://n999za.wordpress.com/2010/11/07/hacking-the-wig-wag-flasher/) -- Andrew Zachar andrew.d.zachar(at)gmail.com ________________________________________________________________________________
Date: Nov 08, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Hacking the B&C Wig Wag Flasher.
At 03:06 PM 11/8/2010, you wrote: >Woops. Forgot to include the post address. > >Here's the post: ><http://n999za.wordpress.com/2010/11/07/hacking-the-wig-wag-flasher/>http://n999za.wordpress.com/2010/11/07/hacking-the-wig-wag-flasher/ > >(General site is: <http://n999za.wordpress.com/>http://n999za.wordpress.com/) > >Thanks again, Vern. You were the inspiration for the post. It's MUCH easier to replace the timing resistor. I couldn't see the critter well enough to read the resistance but it's no doubt the one right next to the base of capacitor. Having said that, one might ALSO which to replace the aluminum electrolytic with the smaller tantalum. It's more stable and less stressful of mounting under vibration. Here's a readily available device http://www.radioshack.com/product/index.jsp?productId 62393 and it's a 10uf . . . which will double the flash cycle period. But for finer tuning . . . fiddle with the resistor. A dab of E6000, RTV or similar cement at the base of the existing capacitor would go a long way toward increasing it's resistance to vibration. It's a VERY common production practice to put little dabs of support on components with long overhangs. I learned this about 1975 when my first article ov relay for Cessna got some parts shaken off during qual tests. After about three or four similar experiences I learned how to do it. Haven't broken a product in vibration qualification in 30 years. Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) --------------------------------------- ________________________________________________________________________________
Subject: Squeaky Wheeling
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Nov 08, 2010
Re 9024 module status, 10/22/10 Unfortunately, Bob, only you can answer this. Just want to know if I should go ahead and drill another panel hole for Alt 2 CB and get an OVM-14, or if the 9024 release is imminent. When you have a moment. Thanks, John Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318625#318625 ________________________________________________________________________________
Date: Nov 09, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: Coming Soon - The List of Contributors - Please Make
A Contribution Today! Each year at the end of the List Fund Raiser, I post a message acknowledging everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Please take a moment and assure that your name is on that List of Contributors (LOC)! As a number of members have pointed out over the years, the List seems at least as valuable a building / entertainment tool as your typical magazine subscription! Assure that your name is on this year's LOC! Show others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Credit card or Paypal on the Secure Web Site: http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far in this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists going and improving! Don't forget to include a little comment about how the Lists have helped you! Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 09, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Squeaky Wheeling
At 06:58 PM 11/8/2010, you wrote: > >Re 9024 module status, 10/22/10 > >Unfortunately, Bob, only you can answer this. > >Just want to know if I should go ahead and drill another panel hole >for Alt 2 CB and get an OVM-14, or if the 9024 release is imminent. > >When you have a moment. The 9024 release is not imminent. If you'll order the crowbar module for now, I'll trade it out with you later when the 9024 is ready to go to production. Too many squeaky wheels! Bob . . . --------------------------------------- ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) --------------------------------------- ________________________________________________________________________________
From: Tom <tomrv4(at)me.com>
Subject: Speaking of Wig Wags...
Date: Nov 09, 2010
I installed one of B&C's wig wag units, and wired it per page 2 of Bob's diagram (separate switches for the landing and taxi lights, and an S700-2-3 wig wag switch) I can not get the system to work properly. The landing and taxi lights each come on with there respective switches (the bulbs are definitely working). When the wig wag switch is turned on, both lights go out, and a split second later only the taxi light comes on, and no wig wagging. I have double checked the wiring and switch diagrams, and the continuity of all wires and feel that everything is hooked up correctly. I switched the two light wires on the wig wag unit and now the landing light only comes on. I purchased and installed a new, identical wig wag unit from a local auto parts store (Tridon EL13 A-2) No change... I am using two Trail Tech HID lights. 30watt 1850 lumens. Any ideas?! Thanks! Tom ________________________________________________________________________________
Subject: Re: Speaking of Wig Wags...
From: "nuckollsr" <bob.nuckolls(at)aeroelectric.com>
Date: Nov 09, 2010
The flashers used in this system depend on fairly low voltage drop continuity thought one of the lamps . . . even when it's off. Hence, the system I published is tested only for use with incandescent lamps. Further, SOME HID system don't like to be flashed. Try hooking some ordinary 12v lamps in place of the HID fixtures. Tail light lamps work. See if the system functions then. Also, check with the folks you bought the HID system from to see if it's okay to flash it. If flashing is okay, then you might get things to work better by paralleling one of the lamps with a 10 ohm, 25 watt resistor. Bob . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318749#318749 ________________________________________________________________________________
Date: Nov 09, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Make A Contribution Today!
At 02:18 AM 11/9/2010, you wrote: >--=======AVGMAIL-3CF03023====== >Content-Type: text/plain; charset=us-ascii > > >Each year at the end of the List Fund Raiser, I post a message >acknowledging everyone that so generously made a Contribution to >support the Lists. Its my way of publicly thanking everyone that >took a minute to show their appreciation for the Lists. > >Please take a moment and assure that your name is on that List of >Contributors (LOC)! As a number of members have pointed out over >the years, the List seems at least as valuable a building / >entertainment tool as your typical magazine subscription! I will suggest it is even more valuable than a magazine. Magazines are edited and published by entities who measure their success in paid subscriptions. Their end product is to get paid for having sent X-pounds of paper to your mailbox and getting paid for it. Whether or not any particular issue has information of immediate value to your building efforts is a dart-throw. On the Lists, we measure success by how many new airplanes fly, how many dead alternators are resurrected, how many hard to find parts have been chased down. This is the reason why I consider the Aero-Electric List to be a necessary extension of the book. The book, like a magazine, can only cover the unchanging fundamentals and introduce the reader to the language and the occasional 'project'. The List builds on that knowledge to assist you in closing your eyes, seeing something that does not yet exist . . . and going out to the shop to build it. The List-Servers are interactive. You can ASK specific questions and get multiple-answers back within hours. The List plugs you into the collective experience and knowledge set of many individuals. If your own $time$ is worth anything, just consider how much of your $time$ has not been expended to reinvent a wheel or research un-useful options. More important, when something DOESN'T work you're about 1000x more likely to get meaningful assistance here than with any magazine. Compare your proposed project with the wiring in a Tri-Pacer . . . is that "good 'nuf" for one of those marvelous OBAM airplanes? Finally, the List contributes to a kind of education that you cannot get in modern educational settings. In ancient times, a prospective tradesman applied to a guild to apprentice with a master craftsman. That master KNEW that diversion of his/her attention from the tasks at hand would reduce the return on investment for their own $time$. It was a decision that came with some risks. So entry was selective and the demands on the student great. But if you could cut it, you emerged with a knowledge and skill-set that was available to a very few. Your participation here on the List makes no demands and has no consequence for missed expectations. Yet it adds to your own knowledge and skills in ways that go beyond the crafting of airplanes. So if you've not done it yet, do it now. All those byte thrashers in Matt's back room cost money to buy, $electricity$ to run and $hours$ to maintain. A paltry 1-1/2 cents per day, $5 total from from each of 1800+ AeroElectric-List members would go a long way toward keeping the Matronics fires lit. There ain't no such thing as a free lunch so we're either supporting participants or moochers. Just because it's open-source does not mean that its creation and maintenance. doesn't cost somebody's $time$. Let's do what's necessary not just to keep it going but to make it better. That's the way folks who love airplanes do it. Bob . . . ________________________________________________________________________________
From: Tom <tomrv4(at)me.com>
Subject: Re: Speaking of Wig Wags...
Date: Nov 09, 2010
Thanks for the reply Bob. I e-mailed Trail Tech and they answered that their HID lights do not work with flashers. Oh well, guess I have an extra switch on my panel to find a use for... Anyone interested in a wig wag flasher unit? I'll give it away if you need one AND are on Matt's List of Contributors... Tom On Nov 9, 2010, at 10:54 AM, nuckollsr wrote: > > The flashers used in this system depend on fairly low voltage drop continuity thought one of the lamps . . . even when it's off. Hence, the system I published is tested only for use with incandescent lamps. Further, SOME HID system don't like to be flashed. Try hooking some ordinary 12v lamps in place of the HID fixtures. Tail light lamps work. See if the system functions then. Also, check with the folks you bought the HID system from to see if it's okay to flash it. > > If flashing is okay, then you might get things to work better by paralleling one of the lamps with a 10 ohm, 25 watt resistor. > > Bob . . . > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=318749#318749 > > > > > > > > > > ________________________________________________________________________________
From: "David LLoyd" <skywagon(at)charter.net>
Subject: Re: Hacking the B&C Wig Wag Flasher.
Date: Nov 09, 2010
Dj, Thanks for the tip....will try. D __________________________________ ----- Original Message ----- From: "Dj Merrill" <deej(at)deej.net> Sent: Monday, November 08, 2010 1:13 PM Subject: Re: AeroElectric-List: Hacking the B&C Wig Wag Flasher. > > On 11/08/2010 04:04 PM, David LLoyd wrote: >> Andrew, >> Thanks for the fine details and images. Just wish that you had not used >> .mp4 video format as I could not safely figure a way to view that codex >> in my Vista windows os...Dave > > > Hi Dave, > Try VLC: > http://www.videolan.org/vlc/ > > -Dj > > -- > Dj Merrill - N1JOV > Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ > > Please use Netiquette Guidelines http://tools.ietf.org/html/rfc1855 > Kindly TRIM your email replies and post AFTER the relevant text > > > > ________________________________________________________________________________
Subject: Re: battery location change
From: "nuckollsr" <bob.nuckolls(at)aeroelectric.com>
Date: Nov 10, 2010
I have the 2 alternator , 2 batteries, setup in my Glasair. this has been a problem free system since it's inception. I am needing to change the location of the batteries for weitht and balance and interference problems. Currently the batteries and the all the control solenoids are on the engine side of the firewall with 2 power and 1 gnd thru the firewall connections. Do I need to add 2 more thru the firewall connections to get the power back out to the solenoids from the repositioned batteries or is there a more efficient way to reconfigure the system. You'll need fat-wire feeders from each battery plus one for a ground to bring the connections aft to the batteries. I'd leave the crossfeed contactor on the firewall and use it as a tie-point for the battery feeders. Battery contactors and any battery busses move back with the batteries. Bob . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318815#318815 ________________________________________________________________________________
Date: Nov 10, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Jabiru 3300 OV protection
Hi Bob, Do you have a protection circuit to protect against regulator-rectifier failure for the PM alternator as used on the Jabiru 3300? I have installed the OV crowbar circuit but does this stop voltage excess say 15-20V? I am getting interference affecting the ECU as I have fuel injected the engine. I will test the Vreg output in a couple of days but need to be sure I have this protection if possible anyway. Thanks Peter Quickie Q-200Jabiru It would the be the same technique illustrated in . . . http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z16M.pdf OV protection systems for 14v airplanes are designed to shut the alternator down and latch it off if the bus voltage exceeds 16.0 to 16.5 volts. Have you had a voltmeter on the system. This is the FIRST thing you do for iniital operations of any new system . . . see if the alternator is even working and deduce the voltage regulator setting. Bob . . . ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Nov 10, 2010
Subject: Re: Speaking of Wig Wags
Tom, You can't wig-wag those HIDs. Stan Sutterfield I purchased and installed a new, identical wig wag unit from a local auto parts store (Tridon EL13 A-2) No change... I am using two Trail Tech HID lights. ________________________________________________________________________________
Subject: Re: Speaking of Wig Wags...
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Nov 10, 2010
Tom I'd like to have the flasher unit if it's still available... and I'll "trade" for my 40 Littlefuse modular, ATO, fuse holders w/connectors that any other Matronics contributor would like to have. See: http://www.littelfuse.com/data/en/Data_Sheets/155_153PCMount.pdf Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318831#318831 ________________________________________________________________________________
Subject: Re: Squeaky Wheeling
From: "jonlaury" <jonlaury(at)impulse.net>
Date: Nov 10, 2010
Thanks, Bob. J Read this topic online here: http://forums.matronics.com/viewtopic.php?p=318846#318846 ________________________________________________________________________________
From: "Peter Harris" <peterjfharris(at)netspace.net.au>
Subject: Jabiru 3300 OV protection
Date: Nov 11, 2010
Thanks Bob Yes I have a voltmeter and have not noticed a problem but I will fit the S704-1 for protection. The EFI system has worked fine for 3 years but now it seems that noise is boosting the MAP signal which no longer follows the fuel maps and it runs over rich. I will also test with alternator disconnected. I will report back when solved and hope it may help someone else. Thanks Peter _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: 11 November 2010 00:26 Subject: AeroElectric-List: Jabiru 3300 OV protection Hi Bob, Do you have a protection circuit to protect against regulator-rectifier failure for the PM alternator as used on the Jabiru 3300? I have installed the OV crowbar circuit but does this stop voltage excess say 15-20V? I am getting interference affecting the ECU as I have fuel injected the engine. I will test the Vreg output in a couple of days but need to be sure I have this protection if possible anyway. Thanks Peter Quickie Q-200Jabiru It would the be the same technique illustrated in . . . http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z16M.pdf OV protection systems for 14v airplanes are designed to shut the alternator down and latch it off if the bus voltage exceeds 16.0 to 16.5 volts. Have you had a voltmeter on the system. This is the FIRST thing you do for iniital operations of any new system . . . see if the alternator is even working and deduce the voltage regulator setting. Bob . . . ________________________________________________________________________________
Date: Nov 10, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Jabiru 3300 OV protection
At 03:23 PM 11/10/2010, you wrote: >Thanks Bob >Yes I have a voltmeter and have not noticed a problem but I will fit >the S704-1 for protection. The EFI system has worked fine for 3 >years but now it seems that noise is boosting the MAP signal which >no longer follows the fuel maps and it runs over rich. I will also >test with alternator disconnected. >I will report back when solved and hope it may help someone else. Hmmmm . . . engine sensors tend to offer DC signals that are easy to filter. I suspect that alternator 'noise' is not root cause for the noted errors. But I could be wrong. Let us know what you find and holler if we can help. Bob . . . ________________________________________________________________________________
From: "Peter Harris" <peterjfharris(at)netspace.net.au>
Subject: Jabiru 3300 OV protection
Date: Nov 11, 2010
Thanks again Bob, It turns out I do have the PM alternator disconnect relay S704-1 I had forgotten. I suppose if the rectifier is shot it would pass up to 16VAC. The supply voltage from ECU to MAP sensor is 5VDC which I confirmed static. Not sure if the ECU signal input is filtered but it should be as you say. I will report back when tried with alternator disconnected. Peter _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: 11 November 2010 13:09 Subject: RE: AeroElectric-List: Jabiru 3300 OV protection At 03:23 PM 11/10/2010, you wrote: Thanks Bob Yes I have a voltmeter and have not noticed a problem but I will fit the S704-1 for protection. The EFI system has worked fine for 3 years but now it seems that noise is boosting the MAP signal which no longer follows the fuel maps and it runs over rich. I will also test with alternator disconnected. I will report back when solved and hope it may help someone else. Hmmmm . . . engine sensors tend to offer DC signals that are easy to filter. I suspect that alternator 'noise' is not root cause for the noted errors. But I could be wrong. Let us know what you find and holler if we can help. Bob . . . ________________________________________________________________________________
Date: Nov 11, 2010
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Support The Lists...
Dear Listers, Just a reminder that November is the Matronics Email List Fund Raiser month. There are some very nice incentive gifts to choose from as well! Please make your Contribution today at: http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
From: "ROGER & JEAN CURTIS" <mrspudandcompany(at)verizon.net>
Subject: OT DIY - alive and well
Date: Nov 11, 2010
Soapbox=on I have ofter heard people on this and other lists comment that younger people don't seem to be interested in learning the skills necessary to do DIY projects or hobbies. Ray, Back when I was a kid (some 60+ years ago and counting) people said the same thing. Does it mean something??? Roger ________________________________________________________________________________
Subject: New BMA Nav data available
From: "rampil" <ira.rampil(at)gmail.com>
Date: Nov 11, 2010
For those who might be interested: An independent service has been set up to provide monthly Nav data updates for Gen 3 / Gen 4 Blue Mountain Avionics EFIS's. I am not associated with this service, but have purchased a subscription and updated my system. The URL is www.bluemountainavionicsdata.com Ira -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=319054#319054 ________________________________________________________________________________
Date: Nov 11, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Z-16 Clairification
As you look at the right post of the Batt Contactor, there is a wire that shoots straight down to the Main Power Bus... which size wire should this be? I wired it with a 16 AWG and now I am second guessing that. Thanks, Dan ________________________________________________________________________________
Date: Nov 11, 2010
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-16 Clairification
At 06:58 PM 11/11/2010, you wrote: > > >As you look at the right post of the Batt Contactor, there is a wire that >shoots straight down to the Main Power Bus... which size wire should >this be? I >wired it with a 16 AWG and now I am second guessing that. This is one of the system's 'fat wires' and would normally be at least a 6AWG wire. Given the relatively small alternator (hence limits to main bus loads) then you could down size a tad but not much. How long is this wire and how does it route though the airplane? Bob . . . ________________________________________________________________________________
Date: Nov 11, 2010
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: Z-16 Clairification
The wire is 3 foot long running the length of the panel along the base of it. ----- Original Message ---- > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> > To: aeroelectric-list(at)matronics.com > Sent: Thu, November 11, 2010 6:15:43 PM > Subject: Re: AeroElectric-List: Z-16 Clairification > > > > At 06:58 PM 11/11/2010, you wrote: > > > > > As you look at the right post of the Batt Contactor, there is a wire that > > shoots straight down to the Main Power Bus... which size wire should this be? >I > > wired it with a 16 AWG and now I am second guessing that. > > > This is one of the system's 'fat wires' and > would normally be at least a 6AWG wire. Given > the relatively small alternator (hence limits > to main bus loads) then you could down size > a tad but not much. How long is this wire and > how does it route though the airplane? > > > Bob . . . > > > > > ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Nov 12, 2010
Subject: Re: New BMA Nav data available
Ira, Thank you for posting that info. I will pass it on to other BMA owners. Stan Sutterfield For those who might be interested: An independent service has been set up to provide monthly Nav data updates for Gen 3 / Gen 4 Blue Mountain Avionics EFIS's. I am not associated with this service, but have purchased a subscription and updated my system. The URL is www.bluemountainavionicsdata.com Ira ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: New BMA Nav data available
Date: Nov 12, 2010
> I am not associated with this service=2C but have purchased a subscriptio n > and updated my system. > > The URL is www.bluemountainavionicsdata.com > > Ira Ira=2C I'm not sure why=2C but when I 'copy and paste' that BMA link=2C it says it's not available. I have the BMA EFISOne=2C and would be very interested in updating the so ftware. Mike Welch MkIII & GlaStar both under construction ________________________________________________________________________________
Subject: Re: New BMA Nav data available
From: Robert Borger <rlborger(at)mac.com>
Date: Nov 12, 2010
Mike, Might have been some issues with the TIFF screen capture. Here it is in JPG: Bob Borger Europa Kit #A221 N914XL, XS Tri-Gear, Intercooled 914, Airmaster C/S Prop http://www.europaowners.org/forums/gallery2.php?g2_itemId=60232 http://www.biplaneforumgallery.com/index.php?cat=10046 Europa Flying! 3705 Lynchburg Dr. Corinth, TX 76208 Home: 940-497-2123 Cel: 817-992-1117 On Nov 12, 2010, at 9:14, Mike Welch wrote: > > > > I am not associated with this service, but have purchased a subscription > > and updated my system. > > > > The URL is www.bluemountainavionicsdata.com > > > > Ira > > Ira, > > I'm not sure why, but when I 'copy and paste' that BMA link, it says it's not available. > > I have the BMA EFISOne, and would be very interested in updating the software. > > Mike Welch > MkIII & GlaStar > both under construction > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: New BMA Nav data available
Date: Nov 12, 2010
Hi Bob=2C Thanks for the reply. I have done all kinds of searches=2C from forums =2C to BMA updates. I've come across the BMA data link many=2C many times. However=2C no matte r what I click on=2C they all come up with "internet site not available". I've even typed in th e link by hand=2C from Craig's discussion blog. No joy...again. Evidently=2C Craig (or somebody) has the site down for some reason. No p roblems=2C tho=2C I'll just keep looking for it every once in a while. 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October 18, 2010 - November 12, 2010

AeroElectric-Archive.digest.vol-ju