AeroElectric-Archive.digest.vol-me

December 29, 2013 - January 13, 2014



      > 
       >
      > 
      > Here's more detail in what I'm trying to accomplish in trying to use 
      the VPX and its flap
      > control features with the motor breaking circuitry of the Lancair 
      Legacy flap control
      > mechanism.
      > 
      > The good things the VPX does for flap control is not allow deployment 
      above the
      > maximum flap extended speed, incremental deployment/retraction with 
      flap momentary
      > switch activation, and read/display its position.
      > The VPX controls the flap motor by changing the polarity of the 
      outputs driving the flap
      > motor.
      > 
      > The Legacy's flap control circuitry, with motor braking (grounding 
      both sides) when not
      > driving the motor or at its deploy and retraction limits, drives the 
      motor in different
      > direction at the flap switch (DPDT (Retract) Off (Deploy)) with the 
      positive electrical
      > connection to both the retract and deploy circuits. See attachment. 
      This is much the way
      > Bob N. showed how to do it where he was switching the ground.
      > 
      > So it seems that with the VPS sending out motor commands just directly 
      changing the
      > polarity that it could be hooked up to a Relay replacing the manual 
      flap switch function
      > DPDT (On) Off (On). But as some have pointed out, there's apparently 
      no such animal.
      > I'm not sure how to take the changing flap control polarity coming out 
      of the VPX and
      > set up two relays to achieve the same result in the Lancair wiring of 
      the DPDT flap
      > control switch. I'm at novice at this but will think about it some 
      more tomorrow. If
      > anyone can suggest a specific solution to this interesting challenge 
      I=C3=A2=82=AC=84=A2d sure
      > appreciate it.
      > 
      > Thanks,
      > 
      > Valin
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p=416309#416309
      > 
      > 
      > 
      > 
      > Attachments:
      > 
      > 
      http://forums.matronics.com//files/lancair_flap_drive_wiring_drawing_111.
      jpg 
      <http://forums.matronics.com/files/lancair_flap_drive_wiring_drawing_111.
      jpg> 
      > 
      > 
      > 
      > 
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________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: AeroElectric-List Re: Source for Relay DPDT (On)
Off (On)
Date: Dec 29, 2013
Thanks Bob N and Jeff Page for pointing this out . This detail isn't in the VPX Installation Manual and I assumed, maybe incorrectly, that the flap motor power lines just went dead to stop the flap motor. The manual does specially say that the VPX doesn't work with the Lancair flap circuitry because it uses limit switches to stop the flaps rather than the position sensor. So Marc may have thought of how to work around the VPX flap commanding and polarity changes vs. the Lancair Legacy's flap circuitry with motor braking but rejected it because he didn't think the position sensor could sync closely enough with the limit switches... Thanks for asking Marc A at VPX for the specifics! Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, December 29, 2013 2:29 PM Subject: Re: AeroElectric-List: AeroElectric-List Re: Source for Relay DPDT (On) Off (On) nuckolls.bob(at)aeroelectric.com> At 01:38 PM 12/29/2013, you wrote: jpx(at)qenesis.com> > >Valin, > >You may have already looked into this, and I am not at all familiar >with the VPX, but if the VPX has flap control functionality, perhaps >it already incorporates shorting the flap motor for braking ? Good questions. I've dropped Marc a note to inquire into the flap motor output characteristics . . . Bob . . . www.buildersbooks.com www.homebuilthelp.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?AeroElectric-List ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: RE:_AeroElectric-List:_Re:_Sourc?= =?UTF-8?Q?e_for_Relay___=C3=A2=82=AC=9C_DPDT_=28On=29_Off_?=
=?UTF-8?Q?=28On=29_=3F?
Date: Dec 29, 2013
Thanks Bob N. Yea, the Kendle looks nice. I think when you see the Lancair flap circuitry drawing it will be more clear why connecting the VPX motor drive lines directly to the limit switches won't work. Both lines running through the retracted and extended limit swtiches need positive feeds... Thanks again, Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, December 29, 2013 12:37 PM Subject: Re: AeroElectric-List: Re: Source for Relay DPDT (On) Off (On) ? At 11:35 PM 12/28/2013, you wrote: > >Here's more detail in what I'm trying to >accomplish in trying to use the VPX and its flap >control features with the motor breaking >circuitry of the Lancair Legacy flap control mechanism. > >The good things the VPX does for flap control is >not allow deployment above the maximum flap >extended speed, incremental >deployment/retraction with flap momentary switch >activation, and read/display its position. >The VPX controls the flap motor by changing the >polarity of the outputs driving the flap motor. > >The Legacy's flap control circuitry, with motor >braking (grounding both sides) when not driving >the motor or at its deploy and retraction >limits, drives the motor in different direction >at the flap switch (DPDT (Retract) Off (Deploy)) >with the positive electrical connection to both >the retract and deploy circuits. See attachment. >This is much the way Bob N. showed how to do it >where he was switching the ground. > >So it seems that with the VPS sending out motor >commands just directly changing the polarity >that it could be hooked up to a Relay replacing >the manual flap switch function DPDT (On) Off >(On). But as some have pointed out, there's apparently no such animal. >I'm not sure how to take the changing flap >control polarity coming out of the VPX and set >up two relays to achieve the same result in the >Lancair wiring of the DPDT flap control switch. >I'm at novice at this but will think about it >some more tomorrow. If anyone can suggest a >specific solution to this interesting challenge Id sure appreciate it. My first response to this thread was without benefit of capable image viewing . . . got a Kindle for xmas . . . pretty amazing but limited. No special changes needed. The wiring shown is what I suggested earlier . . . a pair of spdt relays for extend, retract and dynamic braking. Output from the VPX is going to + and ground or ground and + . . . you can wire these outputs directly to the limit switches depicted in the Lancair drawing. Bob . . . ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: -1?Q?RE:_AeroElectric-List:_Re:_Source_for_Relay_=3F=22_DP?=
=?iso-8859-1?Q?DT_=28On=29_Off_=28On=29_=3F?
Date: Dec 29, 2013
Thanks Roger, that is a viable approach for that feature without the VPX. What I like about the VPX flap control most is just pressing the flap button and it automatically moving to the next programmed flap extension setting. The Legacy circuitry doesn't have that so pilots hold the flap's momentary switch until they get the setting they'd like. Thanks again, Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Roger & Jean Sent: Sunday, December 29, 2013 2:49 PM Subject: Re: AeroElectric-List: Re: Source for Relay ?" DPDT (On) Off (On) ? mrspudandcompany(at)verizon.net> >>The good things the VPX does for flap control is not allow deployment >>above the maximum flap extended speed > No special changes needed. The wiring shown is > what I suggested earlier . . . a pair of spdt > relays for extend, retract and dynamic braking. I believe that you could add the feature of not deploying the flaps above a given airspeed by adding a pressure switch activated by the pito air pressure system. This would be a normally closed switch inserted in series between the flap down position switch and its relay. It will then be adjusted to open at the maximum flap deployment speed. With this mod you can retract the flaps above the max deployment speed but would be unable to deploy at the high speed. Roger www.aeroelectric.com www.buildersbooks.com www.homebuilthelp.com www.mypilotstore.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?AeroElectric-List ________________________________________________________________________________
Subject: E-bus diode
From: "user9253" <fransew(at)gmail.com>
Date: Dec 29, 2013
Would this Schottky Diode be suitable for E-bus Feed? http://www.mouser.com/ProductDetail/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJuduJKKNsI%3d It appears to be very robust with easy mounting. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416356#416356 ________________________________________________________________________________
From: "Roger & Jean" <mrspudandcompany(at)verizon.net>
Subject: Re: E-bus diode
Date: Dec 29, 2013
> Would this Schottky Diode be suitable for E-bus Feed? > http://www.mouser.com/ProductDetail/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJuduJKKNsI%3d > It appears to be very robust with easy mounting. The spec sheet says the forward voltage drop is 0.98V. Do you think that is acceptable? Roger ________________________________________________________________________________
Subject: Re: E-bus diode
From: "user9253" <fransew(at)gmail.com>
Date: Dec 29, 2013
The voltage drop is dependent on the current. It is 0.98 volt at 300 amp. At 30 amps it is less than 0.5 volts. See the graph on the data sheet: http://ixapps.ixys.com/DataSheet/DSA300I200NA.pdf Under the picture of the device on the data sheet, it says, "Backside: Isolated". So the base does not have to be electrically insulated from the airframe. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416361#416361 ________________________________________________________________________________
Subject: Re: E-bus diode
From: "user9253" <fransew(at)gmail.com>
Date: Dec 30, 2013
This posting on VansAirforce by Mike Bullock http://www.vansairforce.com/community/showpost.php?p=838578&postcount=2 led to this Schottky diode that costs $18 http://www.mouser.com/ProductDetail/IXYS/DSS2x61-0045A/?qs=%2fha2pyFadujmk%2fL9W%2fwlAGfqAiDlU%252bQn5Rt4HdD41QuAEJC6k4uxOg%3d%3d It has two diodes inside of one package. I believe the Mouser Mounting Style listed as SMD/SMT is incorrect. Digikey lists it as Chassis Mount. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416376#416376 ________________________________________________________________________________
Date: Dec 30, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: E-bus diode
At 06:33 PM 12/29/2013, you wrote: > >Would this Schottky Diode be suitable for E-bus Feed? >http://www.mouser.com/ProductDetail/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJuduJKKNsI%3d >It appears to be very robust with easy mounting. >Joe > >-------- >Joe Gores > > Yes, but you may want to seek anohter source. Mouser seems to want to sell these in lots of 10 minimum. Bob . . . ________________________________________________________________________________
Date: Dec 30, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: E-bus diode
At 08:04 PM 12/29/2013, you wrote: > > >>Would this Schottky Diode be suitable for E-bus Feed? >>http://www.mouser.com/ProductDetail/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJuduJKKNsI%3d >>It appears to be very robust with easy mounting. > > >The spec sheet says the forward voltage drop is 0.98V. Do you think >that is acceptable? That's a worst case condition which is almost never realized in the manner in which we use them. Furhter, as explained in other narratives concerning drops in the e-bus normal feed diodes, there's no chance that a diode offers an 'unacceptable' voltage drop. The normally expected drops in all forms of diode will produce an alternator-operating e-bus voltage no less than 13v and probably HIGHER. While operating the e-bus battery-only, available voltage will be 12.5 volts or LOWER . . . and we expect things to work just fine at that level too. Don't get wrapped about the "oh-my-gosh-there's- a-voltage-drop" axle. It the grand scheme of things its immaterial. This is why we've offered and recommended the plain-vanilla, bridge rectifier with fast-on tabs for nearly 20 years . . . cheap, easy to mount and you can get the things at Radio Shack. Bob . . . ________________________________________________________________________________
Date: Dec 30, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Source for Relay DPDT (On) Off (On ? --
VPX to Lancair Flap Motor Integration At 06:00 PM 12/29/2013, you wrote: >Thanks Bob McC, you have an excellent >memory.=C2 I=99ve corrected those labels now.=C2 > >I=99ve worked up a drawing with yours and the >other=99s suggestion to just use two relays to >interface between the VPX and Lancair flap motor >circuitry.=C2 I=99ve attached the drawing.=C2 If >anyone sees any problems or can suggest how to >make it simpler please let me know. > >I expect Marc at VPX will be concerned the VPX >will use the position senor to stop the flaps >and if a limit switch stops it first the VPX >will see it as a fault.=C2 So for it to work this >way the VPX stop settings using the position >sensor (not as accurate) will have to be in sync >with the limit switches.=C2 And the position >sensor may not be accurate enough to sync with the limit switches. > >A big thanks for everyone=99s help! > >Valin I think you're making this much more complicated than it needs to be. See: http://tinyurl.com/lel2jep You don't want to ground the flap motor power on the instrument panel ground bus . . . that goes to the firewall ground. As you've noted, pins 5 & 6 need to be identified for which one is +extend and +retract. You want to disable the VP-X limit switch functions or nullify them by programming them outside the points where the limit switches operate. Bob . . . ________________________________________________________________________________
Date: Dec 30, 2013
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: E-bus diode
I recently purchased just a few from Mouser...=0A=0A=0A=0A=0A______________ __________________=0A From: "Robert L. Nuckolls, III" <nuckolls.bob@aeroele ctric.com>=0ATo: aeroelectric-list(at)matronics.com =0ASent: Monday, December 30, 2013 7:55 AM=0ASubject: Re: AeroElectric-List: E-bus diode=0A =0A=0A--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" =0A=0AAt 06:33 PM 12/29/2013, you wrote:=0A>--> AeroEle ctric-List message posted by: "user9253" =0A>=0A>Would t his Schottky Diode be suitable for E-bus Feed?=0A>http://www.mouser.com/Pro ductDetail/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJ uduJKKNsI%3d=0A>It appears to be very robust with easy mounting.=0A>Joe=0A> =0A>--------=0A>Joe Gores=0A>=0A>=0A=0A- Yes, but you may want to seek a nohter source.=0A- Mouser seems to want to sell these in lots=0A- of =- - - - - - - - - - - - - - - -Matt Dralle === ________________________________________________________________________________
Date: Dec 30, 2013
From: Jeff Page <jpx(at)qenesis.com>
Subject: Re: E-bus diode
Joe, How about the IXYS DSS 2x81-0045A ? It is in the same SOT-227B package. It is a lower current device, but still capable of much larger currents than those likely seen on the E-Bus. According to the graph, it has a typical forward drop of 0.34V at 10A. Even better - you can buy 1 instead of minimum quantity 10 and they are 25% cheaper :-) Jeff Page Dream Aircraft Tundra #10 http://ca.mouser.com/ProductDetail/IXYS/DSS2x61-0045A/?qs=%2fha2pyFaduhdMr45WqeM8mDZl76obrBu5hnr8BNQ46k%3d > Would this Schottky Diode be suitable for E-bus Feed? > http://www.mouser.com/ProductDetail/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJuduJKKNsI%3d > It appears to be very robust with easy mounting. > Joe > > -------- > Joe Gores ________________________________________________________________________________
Subject: Re: E-bus diode
From: "user9253" <fransew(at)gmail.com>
Date: Dec 30, 2013
Jeff, did you mean DSS2x61-0045A? It has the characteristics that you mentioned. I could not find DSS 2x81-0045A. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416389#416389 ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: Source for Relay DPDT (On) Off (On ? --
VPX to Lancair Flap Motor Integration
Date: Dec 30, 2013
Thanks Bob =93 that=99s much simpler and elegant. As I looked at your design I just kept saying =9CBob=99s a genius=9D :) I think I was stuck on preserving the Lancair circuitry instead of just solving the problem. Thank you very much! Valin From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, December 30, 2013 9:45 AM Subject: RE: AeroElectric-List: Re: Source for Relay DPDT (On) Off (On ? -- VPX to Lancair Flap Motor Integration At 06:00 PM 12/29/2013, you wrote: Thanks Bob McC, you have an excellent memory.=C3=82 I=C3=A2=82=AC=84=A2ve corrected those labels now.=C3=82 I=C3=A2=82=AC=84=A2ve worked up a drawing with yours and the other=C3=A2=82=AC=84=A2s suggestion to just use two relays to interface between the VPX and Lancair flap motor circuitry.=C3=82 I=C3=A2=82=AC=84=A2ve attached the drawing.=C3=82 If anyone sees any problems or can suggest how to make it simpler please let me know. I expect Marc at VPX will be concerned the VPX will use the position senor to stop the flaps and if a limit switch stops it first the VPX will see it as a fault.=C3=82 So for it to work this way the VPX stop settings using the position sensor (not as accurate) will have to be in sync with the limit switches.=C3=82 And the position sensor may not be accurate enough to sync with the limit switches. A big thanks for everyone=C3=A2=82=AC=84=A2s help! Valin I think you're making this much more complicated than it needs to be. See: http://tinyurl.com/lel2jep You don't want to ground the flap motor power on the instrument panel ground bus . . . that goes to the firewall ground. As you've noted, pins 5 & 6 need to be identified for which one is +extend and +retract. You want to disable the VP-X limit switch functions or nullify them by programming them outside the points where the limit switches operate. Bob . . . <http://www.aeroelectric.com> <http://www.buildersbooks.com> <http://www.homebuilthelp.com> <http://www.mypilotstore.com> ________________________________________________________________________________
Subject: Re: E-bus diode
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Dec 30, 2013
For several years I have sold: IXYS DSSX61-0045A with a heatsinks, mounting hardware, shipping and manual. It's a good choice. Eric M. Jones PerihelionDesign.com -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416393#416393 ________________________________________________________________________________
Date: Dec 30, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Source for Relay DPDT (On) Off (On ? --
VPX to Lancair Flap Motor Integration At 01:25 PM 12/30/2013, you wrote: >Thanks Bob ' that=99s much simpler and >ellegant.=C2 As I looked at your design I just >kept saying =9CBob=99s a genius=85=9D=C2 J=C2 =C2 I >think I was stuck on preserving the Lancair >circuitry instead of just solving the problem.=C2 > >Thank you very much! > >Valin My pleasure. I'll explore the details with Marc but at the present, I'm 99.8% certain that we're golden. Bob . . . ________________________________________________________________________________
Date: Dec 30, 2013
From: Thomas Blejwas <tomblejwas(at)yahoo.com>
Subject: Re: E-bus diode
-Of course a higher voltage drop leads to a higher heat generated and,- hence, for many of us, the attraction of the Schottky diodes.- I've been searching for single diodes to use in a modified version of -Bob's new Z- 07.- I'll have 12-15 amps-of current through one diode.-I'm wondering about a diode in the ITO-220 case, like =0Ahttp://www.digikey.com/product- detail/en/VFT4045BP-M3%2F4W/VFT4045BP-M3%2F4W-ND/3102977=0A=0AWith a forwar d of current of around 0.5V, the power to be thermally accommodated is less than 8W. and many heat sinks are available for the-TO-220 configuration. - The connections on the TO-220-must be soldered, but I'm less concerne d about soldered connections after reading Bob's recent article in Kitplane .- =0A=0AAre there other reasons for rejecting a diode like this?=0A=0ATo m=0A=0A=0A=0A=0A>________________________________=0A> From: "Robert L. Nuck olls, III" =0A>To: aeroelectric-list@matroni cs.com =0A>Sent: Monday, December 30, 2013 9:01 AM=0A>Subject: Re: AeroElec tric-List: E-bus diode=0A> =0A>=0A>--> AeroElectric-List message posted by : "Robert L. Nuckolls, III" =0A>=0A>At 08:04 oger & Jean" =0A>> =0A>>> Would this Schottky Diode be suitable for E-bus Feed?=0A>>> http://www.mouser.com/ProductDetai l/IXYS/DSA300I200NA/?qs=sGAEpiMZZMtQ8nqTKtFS%2fAkrg%2fe%2fM1X2RJuduJKKNsI %3d=0A>>> It appears to be very robust with easy mounting.=0A>> =0A>> =0A>> The spec sheet says the forward voltage drop is 0.98V.- Do you think tha t is acceptable?=0A>=0A>- That's a worst case condition which is almost n ever=0A>- realized in the manner in which we use them. Furhter,=0A>- as explained in other narratives concerning drops=0A>- in the e-bus normal feed diodes, there's no chance=0A>- that a diode offers an 'unacceptable' voltage drop.=0A>=0A>- The normally expected drops in all forms of diode =0A>- will produce an alternator-operating e-bus voltage=0A>- no less t han 13v and probably HIGHER. While operating=0A>- the e-bus battery-only, available voltage will be 12.5=0A>- volts or LOWER . . . and we expect t hings to work=0A>- just fine at that level too.=0A>=0A>- Don't get wrap ped about the "oh-my-gosh-there's-=0A>- a-voltage-drop" axle.- It the g rand scheme of=0A>- things its immaterial. This is why we've offered=0A> - and recommended the plain-vanilla, bridge rectifier=0A>- with fast-on tabs for nearly 20 years . . . cheap,=0A>- easy to mount and you can get the things at=0A>- Radio Shack.=0A>=0A>=0A>=0A>=0A>- Bob . . . =0A>=0A =============0A>=0A>=0A>=0A>=0A>=0A> ________________________________________________________________________________
Date: Dec 31, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Making fat wire fatter
At 06:04 PM 11/21/2013, you wrote: >I need to terminate a piece of #2 or #4 (not sure which) welding >cable with a #0 wire terminal. So I want to increase the diameter >of the stranded copper a little bit so that it fits snugly within >the #0 wire terminal. > >I'm thinking about inserting the copper from some #12 solid wire >into the center of the #2 (or #4) to fatten it up and then crimping >it... Or maybe using a #6 brass machine screw inserted the same way. > >Suggestions? > >-Jeff http://tinyurl.com/ct36xen Bob . . . ________________________________________________________________________________
Date: Dec 31, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: E-bus diode
At 10:39 PM 12/30/2013, you wrote: Of course a higher voltage drop leads to a higher heat generated and, hence, for many of us, the attraction of the Schottky diodes. Yes . . . but how much heat . . . and what's the difference between the two technologies? I've been searching for single diodes to use in a modified version of Bob's new Z-07. I'll have 12-15 amps of current through one diode. That's a really BIG e-bus load . . . what's your anticipated alternator-out endurance for the battery you plan to carry? I'm wondering about a diode in the ITO-220 case, like http://www.digikey.com/product-detail/en/VFT4045BP-M3%2F4W/VFT4045BP-M3%2F4W-ND/3102977 With a forward of current of around 0.5V, the power to be thermally accommodated is less than 8W. and many heat sinks are available for the TO-220 configuration. The connections on the TO-220 must be soldered, but I'm less concerned about soldered connections after reading Bob's recent article in Kitplane. Heatsink? What's your airplane made of? If there's a few square inches of aluminum handy . . . why not simply sink it to the airplane? Are there other reasons for rejecting a diode like this? Suggest you sift the premises under which your procurement study is being conducted. This diode . . . http://tinyurl.com/nx5st6p will carry 15A handily simply bolted down to local sheet metal . . . but it's my fondest wish that it never sees even 1/2 that load. Not because the diode is at risk for overheating but because the battery is not being well conserved for alternator-out operations. Were it my airplane, a high-priority design goal would be to carry enough battery loaded so lightly by the e-bus that I could depart, punch through a cloud layer, suffer a failed alternator and still comfortably continue flight to airport of intended destination. The "e" in e-bus is for ENDURANCE. Bob . . . ________________________________________________________________________________
Date: Dec 31, 2013
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: E-bus diode
Opps. Stuck foot in mouth when I wrote: Were it my airplane, a high-priority design goal would be to carry enough battery loaded so lightly by the e-bus that I could depart, punch through a cloud layer, suffer a failed alternator and still comfortably continue flight to airport of intended destination. The "e" in e-bus is for ENDURANCE. You said Z-07 . . . electrically dependent engine. Okay, nice fat endurance numbers are simply not practical for battery-only ops. Okay, your quest for the "golden diode" is still no big deal. Suggest you consider the dual, TO-247 package devices, parallel the diodes for improved thermal resistance and simply mount to the airframe as suggested in the product literature I cited. Bob . . . ________________________________________________________________________________
Date: Dec 31, 2013
From: Thomas Blejwas <tomblejwas(at)yahoo.com>
Subject: Re: E-bus diode
Thanks Bob.- Just the kind of advice I was looking for.- -Glad I didn 't rush to respond to you earlier message.=0A=0ATom=0A=0A=0A=0A>___________ _____________________=0A> From: "Robert L. Nuckolls, III" <nuckolls.bob@aer oelectric.com>=0A>To: aeroelectric-list(at)matronics.com =0A>Sent: Tuesday, De cember 31, 2013 9:38 AM=0A>Subject: Re: AeroElectric-List: E-bus diode=0A> =0A>=0A>Opps. Stuck foot in mouth when I wr ote:=0A>=0A>Were it my airplane, a high-priority design goal would be to ca rry enough battery loaded=0A>so lightly by the e-bus that I could depart, p unch through a cloud layer, suffer a failed=0A>alternator and still comfort ably continue flight to airport of intended destination. The=0A>"e" in e-bu s is for ENDURANCE.=0A>=0A>- You said Z-07 . . . electrically dependent =0A>- engine.- Okay, nice fat endurance numbers are simply=0A>- not practical for battery-only ops.=0A>=0A>- Okay, your quest for the "gold en diode" is still=0A>- no big deal. Suggest you consider the dual, TO-2 47=0A>- package devices, parallel the diodes for improved=0A>- therma l resistance and simply mount to the airframe=0A>- as suggested in the p - - - - - - - - - - - - - - -Matt Dralle, List =======0A>=0A>=0A>=0A>=0A>=0A> ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Viking engine duel battery setup
Date: Jan 02, 2014
Hi Robert, I know you have concerns about the Viking engine's electrical system. But I purchased a Zenith aircraft with this engine and want to make the plane as safe as I can. The engine is an "aircraftized" Honda Fit with fuel injection. Since the engine will stop is a fuel pump fails Jan Eggenfeller specified duel redundant fuel pumps and the ability to switch pumps. However, there are no previsions for a duel battery circuit or a way to isolate the battery in case of an alternator fault. I would like to install two batteries that are both charged from the 55-Amp alternator and also be able to select the battery that powers the plane's electricals and to isolate the batteries by disconnecting a faulty alternator in flight. I previously built a plane with a Rotax 912 using your wiring diagram, (after attending your great seminar). The Rotax diagram had battery isolation capabilities and was wondering of any of your wiring diagrams describe how to do this for my Viking engine or, if not, can you explain how I can do this properly or at least specify the diodes I need to install in the attached diagram. Thank you for your help, Les Goldner ________________________________________________________________________________
Date: Jan 03, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
At 12:35 PM 1/2/2014, you wrote: Hi Robert, I know you have concerns about the Viking engine's electrical system. The Viking engine a derivative of the Eggenfellner venture which has suffered a checkered history from the perspectives of both business model and engineering . . . http://tinyurl.com/qclebez http://tinyurl.com/qclebez Yes, I have come 'concerns' that extend far beyond the 'electrical system'. But I purchased a Zenith aircraft with this engine and want to make the plane as safe as I can. The engine is an "aircraftized" Honda Fit with fuel injection. Since the engine will stop is a fuel pump fails Jan Eggenfeller specified duel redundant fuel pumps and the ability to switch pumps. However, there are no previsions for a duel battery circuit or a way to isolate the battery in case of an alternator fault. Your premise for needing two batteries or needing to 'isolate them' from a faulted alternator begs more detailed examination. Alternator 'faults' are exceedingly rare these days and are generally limited to mechanical issues (belts and mounts) and wiring (the thing simply shuts down). There's a small risk for an overvoltage condition which is classically managed with a legacy o.v. sense and response system that has been part and parcel of aircraft alternator and generator systems for 60+ years. There is even a smaller probability of a shorted/ open diode array that will either (1) reduce the alternator's output severely or (2) short the battery to ground. The both cases will probably manifest with a low voltage warning with the second case opening the b-lead fuse. In other words, there are no demonstrated alternator faults that go beyond simple failure to function . . . a condition that does not propagate damage or operational stress to other parts of the system. Hence, no additional form of 'isolation' is indicated. There was some discussions and analysis conducted on the aviation special interest groups about 18 years ago concerning the use of diode isolation (ala RV and boat batteries) for dual batteries on airplanes. http://tinyurl.com/oss5t4u I would like to install two batteries that are both charged from the 55-Amp alternator and also be able to select the battery that powers the plane's electricals and to isolate the batteries by disconnecting a faulty alternator in flight. I previously built a plane with a Rotax 912 using your wiring diagram, (after attending your great seminar). The Rotax diagram had battery isolation capabilities and was wondering of any of your wiring diagrams describe how to do this for my Viking engine or, if not, can you explain how I can do this properly or at least specify the diodes I need to install in the attached diagram. You would be well advised to search out, study, and understand all of the failure modes that might cause this engine to cease operation . . . both electrical AND mechanical. Then rank them in order of probability. Yes there will be a pile of "don't know" for probability but at least you have the item on the list. The only time I've seen an Eggenfellner design installed on an aircraft gave me an opportunity to take this picture . . . http://tinyurl.com/p5dgz43 The installation gives rise to concerns for gross complexity (failure risk proportional to parts count) as well as operational reliability. Relays generally don't find their way into the control of critical circuits on any engine installation, aviation or otherwise. The fact that this engine seemed to be 'blessed' with over a dozen such devices is cause for further examination and understanding. The point to being offered here is that past history for Eggenfellner designs suggests that there may be numerous failure modes that go beyond simple concerns for keeping the fuel pumps powered. We've had some discussions here recently on electrical system reliability for the electrically dependent engine . . . exploring the notion that a well maintained, single battery/alternator system has a very low failure rate on a par with other components that might cause engine failure. A new Z-figure . . . http://tinyurl.com/kbn6bys . . . is in it's 5th refinement iteration and I'm pretty confident that it's final configuration will be suited to your installation as well without suffering the weight and cost of ownership penalties for carrying two batteries . . . just to address one of many failure modes. Are the wiring diagrams provided with your engine available on the 'net? If not, can you scan your documents for sharing? Bob . . . ________________________________________________________________________________
Date: Jan 03, 2014
From: K <kleh(at)dialupatcost.ca>
Subject: Re: Viking engine duel battery setup
Minor point and I have not dealt with anything newer than 2002, but every EFI vehicle I've worked on had at least one relay that controlled essential engine circuits. My aircraft backup EFI does not have any relays but my primary oem soob efi has the same two as it had in the car. As far as I could determine, the oem relays have outstanding reliability. Have newer vehicles gone to solid state relays? Ken On 03/01/2014 7:57 AM, Robert L. Nuckolls, III wrote: > Relays generally don't find their way into the control of critical > circuits on any engine installation, aviation or otherwise. The fact > that this engine seemed to be 'blessed' with over a dozen such > devices is cause for further examination and understanding. ________________________________________________________________________________
Date: Jan 03, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
At 07:57 AM 1/3/2014, you wrote: > >Minor point and I have not dealt with anything newer than 2002, but >every EFI vehicle I've worked on had at least one relay that >controlled essential engine circuits. My aircraft backup EFI does >not have any relays but my primary oem soob efi has the same two as >it had in the car. As far as I could determine, the oem relays have >outstanding reliability. > >Have newer vehicles gone to solid state relays? I don't know . . . but it's coming. Waaayyyyy back when, I was finishing up the qualification paperwork for a pitch trim control system on the Lears. One of my colleagues was working the Mil-Hdbk- 217 MTBF studies on the design. He had factored in all the jelly-beans, solder joints, integrated circuits, and transistors . . . so far so good . . . MTBF was running about 9,000 hours. THEN he factored in a mil-spec, hermetically sealed, power relay . . . whoops! MTBF dropped to about 900 hours! Seems relays are not highly regarded devices in terms of impact on reliability. However, the study protocols did not consider the manner in which I was using the device . . . it was energized before any current was allowed to flow in the contacts . . . and de-energized after current flow ceased. In other words, it never SWITCHED a load, only carried a load but was available for responding to the Wheel-Master-Disconnect switch shutting system down in case of a runaway. To my knowledge, 30+ years later, no relays have ever been replaced. The speed control system has proven very robust also but the monitor system (4x parts count) and some mechanical environmental issues (box is mounted in vertical fin under the trim actuator) have required attention. Ergo, my statement about the use of relays was perhaps too broad . . . or at least lacking details. We attempt to reduce numbers of these things to a minimum . . . they are after all a mechanical device with moving, arcing parts. However, there are design concessions for de-rating, dry-switching, duty-cycle, etc. that go a long way toward boosting relay reliability. To be sure, nobody has more interest in component reliability than the automotive industry. An AD against an airplane generally involves fewer than 100 airplanes . . . recalls on cars can number in the millions. I helped some guys qualify an automotive seat heater onto a Hawker some years back . . . the specs to which the seat had already been qualified were impressive! But you wanna put it on our airplane? Guess what? There's that 80v surge thingy . . . I helped them craft an automatic disconnect circuit that isolated their vulnerable components during the surge event. So your observation is on-point. Relays are not to be shunned out of hand . . . but consider also the lengths that talented users of relays will exercise to make them capable players in the game. Track records for the purveyors is important. Just because it's used on a car is not an automatic pass. A fuse block in my wife's AMC Pacer damned near set the car on fire . . . twice . . . before I replaced it. So let me re-qualify my original reaction to the photo of Eggenfellner's installation. Given the gross numbers of relays combined with his track record, I will suggest that there is cause for placing ALL of his intellectual and physical product under the microscope. Bob . . . ________________________________________________________________________________
Date: Jan 03, 2014
Subject: Re: Viking engine duel battery setup
From: Dj Merrill <deej(at)deej.net>
On 1/3/2014 7:57 AM, Robert L. Nuckolls, III wrote: > > The only time I've seen an Eggenfellner > design installed on an aircraft gave me an > opportunity to take this picture . . . > > http://tinyurl.com/p5dgz43 Are you sure that is a picture of an Eggenfellner installation? It doesn't look like any Eggenfellner setups that I've seen, but it does resemble an older NSI setup that I saw at OSH or Sun-n-Fun some years back. At any rate, it is certainly not typical of what is being installed to support Subaru engines (Eggenfellner or otherwise) these days. The Aeroelectric Connection is often used as a reference on the Subaru lists, but if you want to see the last recommended electrical design that came from Eggenfellner before they went out of business, you can download the installation guide from: http://subenews.deej.net/wiki/index.php/EggH6 Click on the "Eggenfellner Engine Installation Guide" (top link under the under the Howto Guides section), and go to page 45, and page 51 has the electrical schematic. Please note this is not an endorsement, just an informational posting. :-) fyi -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 03, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Viking engine duel battery setup
=0AIt should be noted that the primary reason for such circuitry is to prev ent paralleling the two independent batteries thru the charging system.=0A =0A=0A=0A=0A________________________________=0A From: Les Goldner <lgold@qu antum-associates.com>=0ATo: Aeroelectric list <aeroelectric-list@matronics. com> =0ASent: Thursday, January 2, 2014 10:35 AM=0ASubject: AeroElectric-Li st: Viking engine duel battery setup=0A =0A=0A=0AHi Robert,=0AI know you ha ve concerns about the Viking engine=99s electrical system. But I purc hased a Zenith aircraft with this engine and want to make the plane as safe as I can. The engine is an =9Caircraftized=9D Honda Fit with f uel injection. Since the engine will stop is a fuel pump fails Jan Eggenfel ler specified duel redundant fuel pumps and the ability to switch pumps. Ho wever, there are no previsions for a duel battery circuit or a way to isola te the battery in case of an alternator fault. =0AI would like to install t wo batteries that are both charged from the 55-Amp alternator and also be a ble to select the battery that powers the plane=99s electricals and t o isolate the batteries by disconnecting a faulty alternator in flight. I p reviously built a plane with a Rotax 912 using your wiring diagram, (after attending your great seminar). The Rotax diagram had battery isolation capa bilities and was wondering of any of your wiring diagrams describe how to d o this for my Viking engine or, if not, can you explain how I can do this p roperly or at least specify the diodes I need to install in the attached di agram.=0AThank you for your help, =0ALes Goldner=C2- ________________________________________________________________________________
Date: Jan 03, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
At 11:28 AM 1/3/2014, you wrote: >It should be noted that the primary reason for such circuitry is to >prevent paralleling the two independent batteries thru the charging system. Why would one want to do that? Bob . . . ________________________________________________________________________________
Date: Jan 03, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
Are you sure that is a picture of an Eggenfellner installation? It doesn't look like any Eggenfellner setups that I've seen, but it does resemble an older NSI setup that I saw at OSH or Sun-n-Fun some years back. Actually, I'm not. I saw the airplane on display at an airport where I was giving a weekend seminar. I snapped the picture to use in the seminar as an example of an installation that would benefit from some judicious review. At any rate, it is certainly not typical of what is being installed to support Subaru engines (Eggenfellner or otherwise) these days. The Aeroelectric Connection is often used as a reference on the Subaru lists, but if you want to see the last recommended electrical design that came from Eggenfellner before they went out of business, you can download the installation guide from: Thanks for the heads-up! With all due respect to Jan's work, my apologies for any errors of attribution. http://subenews.deej.net/wiki/index.php/EggH6 Click on the "Eggenfellner Engine Installation Guide" (top link under the under the Howto Guides section), and go to page 45, and page 51 has the electrical schematic. Please note this is not an endorsement, just an informational posting. And good information it is my friend. I'll study the drawings and incorporate the information into a follow-up posting. This dovetails nicely with the discussions we're having about Fred's incorporation of the ExpBus in his electrically dependent airplane. Fred provided some asked-for info on his installation which I've not yet had time to consider . . . but it's on the list. Bob . . . ________________________________________________________________________________
From: "Valovich, Paul" <pvalovich(at)dcscorp.com>
Subject: Battery or Contactor Issue?
Date: Jan 03, 2014
RV-8A, Z-13/8 architecture with Off-Batt-Batt/Alt switch to get electrons f lowing. 380 hours over 3 =BE years, original Odyssey PC 680 battery. Flew for 1.3 hours 1 Jan with no problems. On 2 Jan when I turned on Batt/A lt switch, nothing happened. Removed cowl and got out voltmeter - 12.8 volt s to hot side of main contactor. Turned off switch, then back on - same results - nothing. A couple minutes later as I was digging out the electrical diagrams and ref erences with Batt/Alt switch still on, contactor clicked and system operati on was normal with 11.5 volts on the cockpit voltmeter. I am going to replace the battery, but wonder if there is an issue with the contactor. Tried to search Aeroelectric files for contactor troubleshootin g, but couldn't get system to respond. Paul Valovich IYK ________________________________________________________________________________
From: "Les Goldner" <lgold@quantum-associates.com>
Subject: Viking engine duel battery setup
Date: Jan 03, 2014
Thanks for the information Robert. There is nothing in the Viking engine that looks anything as complex as the picture you included in your last email. In fact, the physical electricals provided with the Viking engine look very "clean". You asked to see the Viking wiring diagrams so I attached two diagrams Jan Eggenfeller provided for the Viking engine. The diagram named "Backup System" is a very nice looking module provided with the Viking engine for redundancy to control two fuel pumps (I think it also controls a duel ECUs) in case one fails. The other diagram is more relevant to my questions to you about having two batteries. It shows recommended power provisions, including a second battery. I would appreciate your comments about employing this two-battery arrangement? Best regard, Les -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Friday, January 03, 2014 4:57 AM Subject: Re: AeroElectric-List: Viking engine duel battery setup --> At 12:35 PM 1/2/2014, you wrote: Hi Robert, I know you have concerns about the Viking engine's electrical system. The Viking engine a derivative of the Eggenfellner venture which has suffered a checkered history from the perspectives of both business model and engineering . . . http://tinyurl.com/qclebez http://tinyurl.com/qclebez Yes, I have come 'concerns' that extend far beyond the 'electrical system'. But I purchased a Zenith aircraft with this engine and want to make the plane as safe as I can. The engine is an "aircraftized" Honda Fit with fuel injection. Since the engine will stop is a fuel pump fails Jan Eggenfeller specified duel redundant fuel pumps and the ability to switch pumps. However, there are no previsions for a duel battery circuit or a way to isolate the battery in case of an alternator fault. Your premise for needing two batteries or needing to 'isolate them' from a faulted alternator begs more detailed examination. Alternator 'faults' are exceedingly rare these days and are generally limited to mechanical issues (belts and mounts) and wiring (the thing simply shuts down). There's a small risk for an overvoltage condition which is classically managed with a legacy o.v. sense and response system that has been part and parcel of aircraft alternator and generator systems for 60+ years. There is even a smaller probability of a shorted/ open diode array that will either (1) reduce the alternator's output severely or (2) short the battery to ground. The both cases will probably manifest with a low voltage warning with the second case opening the b-lead fuse. In other words, there are no demonstrated alternator faults that go beyond simple failure to function . . . a condition that does not propagate damage or operational stress to other parts of the system. Hence, no additional form of 'isolation' is indicated. There was some discussions and analysis conducted on the aviation special interest groups about 18 years ago concerning the use of diode isolation (ala RV and boat batteries) for dual batteries on airplanes. http://tinyurl.com/oss5t4u I would like to install two batteries that are both charged from the 55-Amp alternator and also be able to select the battery that powers the plane's electricals and to isolate the batteries by disconnecting a faulty alternator in flight. I previously built a plane with a Rotax 912 using your wiring diagram, (after attending your great seminar). The Rotax diagram had battery isolation capabilities and was wondering of any of your wiring diagrams describe how to do this for my Viking engine or, if not, can you explain how I can do this properly or at least specify the diodes I need to install in the attached diagram. You would be well advised to search out, study, and understand all of the failure modes that might cause this engine to cease operation . . . both electrical AND mechanical. Then rank them in order of probability. Yes there will be a pile of "don't know" for probability but at least you have the item on the list. The only time I've seen an Eggenfellner design installed on an aircraft gave me an opportunity to take this picture . . . http://tinyurl.com/p5dgz43 The installation gives rise to concerns for gross complexity (failure risk proportional to parts count) as well as operational reliability. Relays generally don't find their way into the control of critical circuits on any engine installation, aviation or otherwise. The fact that this engine seemed to be 'blessed' with over a dozen such devices is cause for further examination and understanding. The point to being offered here is that past history for Eggenfellner designs suggests that there may be numerous failure modes that go beyond simple concerns for keeping the fuel pumps powered. We've had some discussions here recently on electrical system reliability for the electrically dependent engine . . . exploring the notion that a well maintained, single battery/alternator system has a very low failure rate on a par with other components that might cause engine failure. A new Z-figure . . . http://tinyurl.com/kbn6bys . . . is in it's 5th refinement iteration and I'm pretty confident that it's final configuration will be suited to your installation as well without suffering the weight and cost of ownership penalties for carrying two batteries . . . just to address one of many failure modes. Are the wiring diagrams provided with your engine available on the 'net? If not, can you scan your documents for sharing? Bob . . . ________________________________________________________________________________
Date: Jan 03, 2014
From: Thomas Blejwas <tomblejwas(at)yahoo.com>
Subject: Re: Viking engine duel battery setup
-Bob,=0A=0AYou wrote: =0A"There's a small risk=0A- for an overvoltage condition which is classically=0A- managed with a legacy o.v. sense and response system=0A- that has been part and parcel of aircraft alternator =0A- and generator systems for 60+ years."=0AYes, but the Viking has an auto-based system, with an integrated regulator.--You make the comment: =0A"In other words, there are no demonstrated alternator=0A- faults that go beyond simple failure to function . . .=0A- a condition that does no t propagate damage or operational=0A- stress to other parts of the syste m. Hence, no additional=0A- form of 'isolation' is indicated."=0AIs this true?- Is there some recent information that suggests that the "runaway" auto regulator is too unlikely to be an issue.- I've been planning for a "crowbar" and an expensive contactor for this potential event.- Am I ove rreacting?- =0A=0ATom=0A=0A-=0A=0A=0A>________________________________ =0A> From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>=0A>To: aeroelectric-list(at)matronics.com =0A>Sent: Friday, January 3, 2014 5:57 AM =0A>Subject: Re: AeroElectric-List: Viking engine duel battery setup=0A> =0A>=0A>At 12:35 PM 1/2/2014, you wrote:=0A> =0A>Hi Robert,=0A>=0A>I know you have concerns about the Viking engine's el ectrical system.=0A>=0A>- The Viking engine a derivative of=0A>- the Eggenfellner venture which has=0A>- suffered a checkered history from=0A >- the perspectives of both business=0A>- model and engineering . . . =0A>=0A>http://tinyurl.com/qclebez=0A>=0A>http://tinyurl.com/qclebez=0A>=0A >- Yes, I have come 'concerns' that extend far beyond=0A>- the 'elect rical system'.=0A>=0A>But I purchased a Zenith aircraft with this engine an d want to make the plane as safe as I can. The engine is an "aircraftized" Honda Fit with fuel injection. Since the engine will stop is a fuel pump fa ils Jan Eggenfeller specified duel redundant fuel pumps and the ability to switch pumps. However, there are no previsions for a duel battery circuit o r a way to isolate the battery in case of an alternator fault.=0A>=0A>- Your premise for needing two batteries or needing=0A>- to 'isolate them' from a faulted alternator begs=0A>- more detailed examination. Alternat or 'faults' are=0A>- exceedingly rare these days and are generally limit ed=0A>- to mechanical issues (belts and mounts) and wiring=0A>- (the thing simply shuts down). There's a small risk=0A>- for an overvoltage c ondition which is classically=0A>- managed with a legacy o.v. sense and response system=0A>- that has been part and parcel of aircraft alternato r=0A>- and generator systems for 60+ years.=0A>=0A>- There is even a smaller probability of a shorted/=0A>- open- diode array that will eit her (1) reduce the=0A>- alternator's output severely or (2) short the ba ttery=0A>- to ground. The both cases will probably manifest with=0A>- a low voltage warning with the second case opening=0A>- the b-lead fuse .=0A>=0A>-- In other words, there are no demonstrated alternator=0A>- faults that go beyond simple failure to function . . .=0A>- a conditio n that does not propagate damage or operational=0A>- stress to other par ts of the system. Hence, no additional=0A>- form of 'isolation' is indic ated.=0A>=0A>-- There was some discussions and analysis conducted on=0A >- the aviation special interest groups about 18 years=0A>- ago conce rning the use of diode isolation (ala RV=0A>- and boat batteries) for du al batteries on airplanes.=0A>=0A>http://tinyurl.com/oss5t4u=0A>=0A>=0A>I w ould like to install two batteries that are both charged from the 55-Amp al ternator and also be able to select the battery that powers the plane's ele ctricals and to isolate the batteries by disconnecting a faulty alternator in flight. I previously built a plane with a Rotax 912 using your wiring di agram, (after attending your great seminar). The Rotax diagram had battery isolation capabilities and was wondering of any of your wiring diagrams des cribe how to do this for my Viking engine or, if not, can you explain how I can do this properly or at least specify the diodes I need to install in t he attached diagram.=0A>=0A>- You would be well advised to search out, s tudy,=0A>- and understand all of the failure modes that=0A>- might ca use this engine to cease operation . . .=0A>- both electrical AND mechan ical.=0A>=0A>- Then rank them in order of probability. Yes=0A>- there will be a pile of "don't know" for=0A>- probability but at least you ha ve the item=0A>- on the list.=0A>=0A>- The only time I've seen an Egg enfellner=0A>- design installed on an aircraft gave me an=0A>- opport unity to take this picture . . .=0A>=0A>http://tinyurl.com/p5dgz43=0A>=0A> - The installation gives rise to concerns=0A>- for gross complexity ( failure risk proportional=0A>- to parts count) as well as operational=0A >- reliability. Relays generally don't find=0A>- their way into the c ontrol of critical circuits=0A>- on any engine installation, aviation or =0A>- otherwise. The fact that this engine seemed=0A>- to be 'blessed ' with over a dozen such devices=0A>- is cause for further examination a nd understanding.=0A>=0A>- The point to being offered here is that past =0A>- history for Eggenfellner designs suggests=0A>- that there may b e numerous failure modes=0A>- that go beyond simple concerns for keeping =0A>- the fuel pumps powered.=0A>=0A>- We've had some discussions her e recently on=0A>- electrical system reliability for the electrically=0A >- dependent engine . . . exploring the notion=0A>- that a well maint ained, single battery/alternator=0A>- system has a very low failure rate on a par with=0A>- other components that might cause engine failure.=0A >=0A>- A new Z-figure . . .=0A>=0A>http://tinyurl.com/kbn6bys=0A>=0A>- . . . is in it's 5th refinement iteration=0A>- and I'm pretty confiden t that it's final configuration=0A>- will be suited to your installation as well without=0A>- suffering the weight and cost of ownership penalti es=0A>- for carrying two batteries . . . just to address=0A>- one of many failure modes.=0A>=0A>- Are the wiring diagrams provided with your engine=0A>- available on the 'net? If not, can you scan your=0A>- doc ==================0A>=0A>=0A>=0A>=0A>=0A> ________________________________________________________________________________
From: "Peter Mather" <peter(at)mather.com>
Subject: RG400/RG142 BNC Male crimp connector
Date: Jan 03, 2014
Hi I need urgently in the UK a couple of RG400/RG142 BNC Male crimp connectors. Trying to find anything suitable on the various (RS, Farnell, Mouser) websites seems impossible. Can anyone let me have a manufacturers part number? Thanks Peter ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: RG400/RG142 BNC Male crimp connector
Date: Jan 03, 2014
The impossible... Male: http://www.mouser.com/ProductDetail/Amphenol/31-4427/?qs=%2fha2pyFadujw HJP4JrCewP8N91dF1XIvIecgTsyr48I%3d Female: http://www.mouser.com/ProductDetail/Amphenol-Connex/112513/?qs=sGAEpiMZ ZMuLQf%252bEuFsOrjqedbXhavPYNFuAbFgsolY%3d Now...for the UK part, you are on your own. -----Original Message----- From: Peter Mather Sent: Friday, January 03, 2014 12:34 PM Subject: AeroElectric-List: RG400/RG142 BNC Male crimp connector Hi I need urgently in the UK a couple of RG400/RG142 BNC Male crimp connectors. Trying to find anything suitable on the various (RS, Farnell, Mouser) websites seems impossible. Can anyone let me have a manufacturers part number? Thanks Peter ________________________________________________________________________________
Date: Jan 03, 2014
From: Bill Putney <billp(at)wwpc.com>
Subject: Re: RG400/RG142 BNC Male crimp connector
I use Pasternack a lot for RF connectors. They don't always have the lowest cost but they have about everything, it's all good quality and they ship fast. http://www.pasternack.com/bnc-male-standard-rg55-rg141-rg142-rg223-rg400-connector-pe4044-p.aspx Bill On 1/3/14, 10:34 AM, Peter Mather wrote: > > Hi > > I need urgently in the UK a couple of RG400/RG142 BNC Male crimp connectors. > Trying to find anything suitable on the various (RS, Farnell, Mouser) > websites seems impossible. Can anyone let me have a manufacturers part > number? > > Thanks > > Peter > > ________________________________________________________________________________
Date: Jan 03, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Viking engine duel battery setup
for many of the same reasons that (I imagine) you put a "buss tie" contacto r in the Z-14 drawings.=0A=0A=0A=0A=0A________________________________=0A F rom: "Robert L. Nuckolls, III" =0ATo: aeroel ectric-list(at)matronics.com =0ASent: Friday, January 3, 2014 10:11 AM=0ASubje ct: Re: AeroElectric-List: Viking engine duel battery setup=0A =0A=0A--> Ae roElectric-List message posted by: "Robert L. Nuckolls, III" <nuckolls.bob@ aeroelectric.com>=0A=0AAt 11:28 AM 1/3/2014, you wrote:=0A=0A> It should be noted that the primary reason for such circuitry is to prevent paralleling the two independent batteries thru the charging system.=0A=0A- Why would =- - - - - - - - - - - - - - - -Matt Dralle === ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Battery or Contactor Issue?
At 12:28 PM 1/3/2014, you wrote: >RV-8A, Z-13/8 architecture with >Off-Batt-Batt/Alt switch to get electrons >flowing. 380 hours over 3 years, original Odyssey PC 680 battery. > >Flew for 1.3 hours 1 Jan with no problems. On 2 >Jan when I turned on Batt/Alt switch, nothing >happened. Removed cowl and got out voltmeter >12.8 volts to hot side of main contactor. > >Turned off switch, then back on same results nothing. > >A couple minutes later as I was digging out the >electrical diagrams and references with Batt/Alt >switch still on, contactor clicked and system >operation was normal with 11.5 volts on the cockpit voltmeter. > >I am going to replace the battery, but wonder if >there is an issue with the contactor. Tried to >search Aeroelectric files for contactor >troubleshooting, but couldnt get system to respond. > >Paul Valovich Unfortunately, you didn't take enough voltage readings. While the battery master was ON but with the contactor NOT energized, you needed to know the voltage on the ground-side terminal of the coil that goes off to the battery switch. Had this voltage ALSO been 12.8 volts, then you would know that causation for failure to close was downstream of the master switch control path either in wiring, the switch or it's ground path. Had the voltage been zero, then you would know that either (1) the battery-master and associated wiring was good and (a) the contactor coil had an intermittent condition or (b) the contactor's moving parts were 'sticking'. If you could get the problem to duplicate, having the extra voltage reading would be helpful. A second reading for contactor coil current would be definitive too. Put your multimeter in the current mode and use it to ground the master switch terminal of the contactor with the master switch OFF. This will emulate the switch path to ground and will either show about 1 amp of contactor coil current (coil good, contactor not closing, therefore sticking) or zero current which says coil is open. If coil current is good, rap the housing of the contactor with a screwdriver handle and see if it drops closed with the aid of some mechanical encouragement. Before you replace the battery, it would be interesting to do a load test on it. Do you have a Battery Minder or a Schumacher 1562 charger? I would bench charge the battery overnight and then load test it at 9 volts to see what the engine cranking dump rate is. 200A will get you started, 500-700A is what you expect from a new battery. This is a classic example of opportunity to make measurements and KNOW what the problem is before turning any wrenches. KNOWING the problem is critical to fixing it with confidence. If you cannot get it to duplicate for the purpose of conducting a detail diagnostic, then there are no concrete assurances that you've identified and fixed the real problem. Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
At 12:29 PM 1/3/2014, you wrote: > Bob, > >You wrote: > "There's a small risk > for an overvoltage condition which is classically > managed with a legacy o.v. sense and response system > that has been part and parcel of aircraft alternator > and generator systems for 60+ years." >Yes, but the Viking has an auto-based system, with an integrated >regulator. You make the comment: > > "In other words, there are no demonstrated alternator > faults that go beyond simple failure to function . . . > a condition that does not propagate damage or operational > stress to other parts of the system. Hence, no additional > form of 'isolation' is indicated." >Is this true? Is there some recent information that suggests that >the "runaway" auto regulator is too unlikely to be an issue. I've >been planning for a "crowbar" and an expensive contactor for this >potential event. Am I overreacting? The statements I made were in the context of the discussion for 'isolation diodes' in the b-lead. The incorporation of diodes external to the alternator for the purpose of 'isolation' has no foundation in the physics. OV conditions are another matter. There ARE failure modes within built in regulators which are not sufficiently detailed to allow incorporation of STOCK internally regulated alternators into aircraft under the LEGACY design goals. If one embraces those goals then some understanding of the options for ADDING ov protection to the system is necessary. See: http://tinyurl.com/nexuekf http://tinyurl.com/cx6426c There have been some interesting discussions about design goals for system robustness and the implementation of failure tolerance in OBAM aircraft over the years. Some positions were adopted by individuals unable to demonstrate an understanding of failure tolerant design goals . . . http://tinyurl.com/7lhbbah http://tinyurl.com/nexuekf http://tinyurl.com/omnuypr My goals and those of my employers over the years has been to first reduce probability of malfunction with robust designs backed up by further reduction of risks with failure tolerant designs. Alternators are but one of many components with an ability to elevate your concerns while airborne . . . but easily managed. Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Relays on Lear jets
At 12:55 PM 1/3/2014, you wrote: Bob, On an earlier post today, you mentioned a project where you energized a relay before any current flowed thru it, and de-energized it after current flow stopped. Can you tell me how you did this and why. If the relay was not used as a switch, then why was a relay used in this solution? This was a design requirement unique to a system that moves flight control surfaces with a motor. This is common to trim systems, autopilots, flaps and more recently fly-by-wire systems. In the conduct of an analysis for failure mode effects, any fault that causes anomalous or unintended motion of a flight control surface needs to be fitted with a means for rapid manual or perhaps automatic shutdown. In a flap system design for Eclipse some years ago, we incorporated a crowbar system that opened the motor supply breaker to effect a shutdown. In the trim system for the Lear, a hard-contacts relay was used in series with the motor power path to the solid state electronics that controlled motor speed and direction. The fault monitoring system needed to watch the both control and shut down components for failure so it was necessary that the series relay be exercised to demonstrate functionality. Obviously, if the relay fails to close, the trim doesn't run. But if it failed to open, then some means for detecting and annunciating the event was called for. The technique chosen in this application was to have the disconnect relay operate every time the pilot called for trim. But in the interest of long relay life, it was advantageous to close the relay milliseconds before the motor was energized through solid state electronics. Similarly, the motor was de-energized through solid state switching milliseconds before the relay was commanded open. Hence, the relay contacts were preserved for carrying out a single, important task . . . offer mechanical disconnect of trim system power when commanded by the pilot's Wheel Master Disconnect system. By making the relay offer both closed and open conditions for each trim event, the monitor system could watch for and detect both failure to close and failure to open events. Also, since solid state relays are immune from the failure modes of mechanical relays, what are the "typical" causes of failures in solid state relays? They short, they fail to close. They are no different than their electro-mechanical counterparts for how failure manifests . . . different only in the physics that precipitates the failure. Solid state relays are immune to the effects of contact arcing that produces erosion and/or sticking . . . but they can still be degraded by inappropriate application and/or extra-ordinary external stresses. Thanks for all your efforts with the aeroelectric list, I'm not there yet but pedaling as fast as I can. You're welcome . . . I'm pleased that you find value in the effort. Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: Peter Pengilly <peter(at)sportingaero.com>
Subject: Re: RG400/RG142 BNC Male crimp connector
Peter - I've got a couple, email me off list. Peter On 03/01/2014 18:34, Peter Mather wrote: > > Hi > > I need urgently in the UK a couple of RG400/RG142 BNC Male crimp connectors. > Trying to find anything suitable on the various (RS, Farnell, Mouser) > websites seems impossible. Can anyone let me have a manufacturers part > number? > > Thanks > > Peter > > ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
At 01:49 PM 1/3/2014, you wrote: >for many of the same reasons that (I imagine) you put a "buss tie" >contactor in the Z-14 drawings. But what might those reasons be? In other words, we add a component to a system to effect some desired functionality that figures into the overall performance, failure tolerance and risks. If diodes were incorporated in the manner suggested to feed the two batteries, how would we expect these to operate and for what purpose? I'm not trying to be obtuse here my friend. I AM encouraging all of my readers to understand the application of every component they choose to add to their system. Suppose I offered a description for the buss-tie contactor like, "This contactor offers pilot control of the phramistat to prevent inadvertent operation of the whatsadozit and potential damage to the dingusfuzzy." The inquiring builder would probably want some detailed expansion on that statement . . . un- fortunately, others will assume the statement correct and useful based on the reputation (deserved or otherwise) of the writer. I encourage yourself and others to KNOW why a part is included and UNDERSTAND what useful things it will do for you. Hence my question as to any value you perceive for having those diodes in place as suggested. Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
Not a problem Bob...I'm busying myself attempting to master the techniques necessary to assemble a 25 pin D-sub w/ mostly shielded wires...Fred Okay, I presume you've looked at this piece on the website. http://tinyurl.com/87lea6o The shields do not have to come together inside the connector back-shell. If there are a lot of them, you can have a couple inches of un-shielded wires allowing all the shield terminations to happen outside the back-shell. Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
Emacs! Okay, referring to the abbreviated power distribution diagram from the Viking installation literature, we see two batteries, both 'protected' buy current limiters and paralleled onto the system with independent contactors. One of the two batteries is fitted with an always hot feeder routed to a 4-pole engine power selection switch. Years ago, I proposed a similar two-battery system which could be automated to some degree with what was at that time called the Aux Battery Management Module. http://tinyurl.com/l353p5m http://tinyurl.com/mrxbrtw Back in those days, the notion was that at least one of two electronic ignition systems and perhaps a boost pump could be supported on an independent battery automatically isolated from the rest of the airplane when an alternator failure was detected (low voltage). Let's revisit those notions in light of the Viking installation documents that speak to a 'requirement' for a second battery capable of running the engine for a minimum of 30 minutes. First, how does one KNOW that battery #2 is capable of meeting that requirement? It has to be sized -AND- maintained such that the necessary energy available when needed. Okay, what conditions would FORCE the use of #2 battery? (a) no doubt the alternator is off line for what ever reason and (b) and we KNOW that #1 battery is not capable of carrying the engine + other endurance loads for at least 30 minutes. Hmmmm . . . if we KNOW that #1 battery is overtaxed for the task of supplied combined energy needs but that #1 plus #2 battery WILL rise to the occasion, then what is the value in having two batteries? Would a single battery with a KNOWN capacity for the combined loads not be a simpler, lighter and lower cost choice? In other words, what combination of conditions pose such risk that a second battery is needed to mitigate the risk? Two batteries DOUBLES your battery maintenance expenses and adds empty weight . . . all intended to mitigate a rather rare event . . . alternator failure. This line of reasoning is germane to the discussions we were having on Fred's Exp-Bus integration which prompted the crafting of Figure Z-7. It also applies to Les's question about diodes suitable for battery isolation. Obviously, the golden solution will include some assessment of loads over and above those required to run the engine . . . along with some decisions as to whether you're expecting to keep the panel all lit up . . . or have crafted a plan-B that matches your skills and confidence levels for getting down with a bare minimum of panel equipment combined perhaps with flight bag back-up hardware. If Figure Z-7 were substituted for the figure above, are there any unforeseen risks? Comments on the Viking drawing, Figure Z-7 and perceptions of your individual FMEAs are solicited . . . Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Solid state DC/DC relay follow-up.
The exemplar relay I ordered in last week arrived and the performance is . . . shall we say . . . disappointing. I set up to switch a 12A load and voltage drop across the 'contacts' was about 2.1 volts for an on-state resistance of 0.175 ohms. Clearly way too high to be a practical relay for more than a couple amps . . . much less the 'rated' 100A. I'm in a conversation with the supplier now . . . perhaps I have an anomalous specimen . . . watch this space. Bob . . . ________________________________________________________________________________
Subject: Re: Viking engine duel battery setup
From: Thomas E Blejwas <tomblejwas(at)yahoo.com>
Date: Jan 04, 2014
Bob, As someone who has a Viking engine and who has been looking to modify Z-7 fo r my electrical system, I'm very interested in this thread. First, where di d you get the diagram at the top of your last posting? It's clearly differe nt then the one sent by Les Goldner, which I also got from the Viking websit e. It appears to be a system for Vikings unreleased turbo version. I hesitate to make the following comment, since you chose not to answer my l ast question about alternators running without batteries; but you asked for c omments on Z-7 for this application. Viking claims that the alternator can r un with the batteries disconnected and I believe that the diagram provided b y Les allows for that. Your comment in an earlier thread that you wouldn't s witch off the battery/batteries unless you were also disconnecting the alter nator is a strong position. I understand that batteries that are properly m aintained don't usually fail in a catastrophic manner, but is that never? C an we quantify? Hard to separate failures due to inadequate maintenance and others. In the absence of numbers but anecdotal experiences of failures (m ine for one), why not have an allowance for running off the alternator only? Seems prudent to me, so I'd like to understand why it isn't to you. Thank s. Tom Sent from my iPad > On Jan 4, 2014, at 9:13 AM, "Robert L. Nuckolls, III" <nuckolls.bob@aeroel ectric.com> wrote: > > > > > Okay, referring to the abbreviated power distribution diagram > from the Viking installation literature, we see two batteries, > both 'protected' buy current limiters and paralleled onto > the system with independent contactors. One of the two batteries > is fitted with an always hot feeder routed to a 4-pole engine power > selection switch. > > Years ago, I proposed a similar two-battery system which > could be automated to some degree with what was at that > time called the Aux Battery Management Module. > > http://tinyurl.com/l353p5m > > http://tinyurl.com/mrxbrtw > > Back in those days, the notion was that at least one of > two electronic ignition systems and perhaps a boost pump > could be supported on an independent battery automatically > isolated from the rest of the airplane when an alternator > failure was detected (low voltage). > > Let's revisit those notions in light of the Viking installation > documents that speak to a 'requirement' for a second battery > capable of running the engine for a minimum of 30 minutes. > > First, how does one KNOW that battery #2 is capable of > meeting that requirement? It has to be sized -AND- maintained > such that the necessary energy available when needed. > > Okay, what conditions would FORCE the use of #2 battery? > (a) no doubt the alternator is off line for what ever > reason and (b) and we KNOW that #1 battery is not capable > of carrying the engine + other endurance loads for at least > 30 minutes. > > Hmmmm . . . if we KNOW that #1 battery is overtaxed for > the task of supplied combined energy needs but that > #1 plus #2 battery WILL rise to the occasion, then what > is the value in having two batteries? Would a single > battery with a KNOWN capacity for the combined loads not > be a simpler, lighter and lower cost choice? > > In other words, what combination of conditions pose such > risk that a second battery is needed to mitigate the risk? > Two batteries DOUBLES your battery maintenance expenses > and adds empty weight . . . all intended to mitigate a > rather rare event . . . alternator failure. > > This line of reasoning is germane to the discussions > we were having on Fred's Exp-Bus integration which prompted > the crafting of Figure Z-7. It also applies to Les's question > about diodes suitable for battery isolation. Obviously, the > golden solution will include some assessment of loads over and > above those required to run the engine . . . along with > some decisions as to whether you're expecting to keep the panel all lit > up . . . or have crafted a plan-B that matches your skills > and confidence levels for getting down with a bare minimum > of panel equipment combined perhaps with flight bag back-up > hardware. > > If Figure Z-7 were substituted for the figure above, are > there any unforeseen risks? Comments on the Viking drawing, > Figure Z-7 and perceptions of your individual FMEAs are solicited . . . > Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
Subject: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
I'd like to start off by saying please be gentle. I'm not an expert and this could be completely boneheaded. I've been looking through the various Z diagrams, and although there are parts of some that I like, I could not find one that is exactly what I am (or think I am) looking for. From being on this list for a decade or more, I know that Bob's first question will be along the lines of "What are you looking for" followed by "What elements do you want that aren't addressed by the current diagrams". It is hard to put into words, but I'm going to try. My aircraft will have an electrically dependent engine (electronic ignition, gravity feed so no fuel pump) and an electrically dependent panel (GRT HX EFIS and EIS). It will be used for IFR. I know recently that we have been talking about how statistically reliable alternators and batteries are, and have been considering a Z-7 based on a single alt and battery. Physics and statistics aside, I am just not comfortable with this, and I want a dual battery configuration. This is a personal choice. That led me to Z-19. What I do not like about Z-19 is that it has two always hot power buses. I want a system that when the contactor is off, the battery is isolated except for the wires going to the contactor. Again, physics and logic aside, this what I "want". What I like about Z-19 is the redundancy providing power to the ECU and Fuel Pump, and that it is an automatic redundancy. Both power buses are providing power to the ECU at the same time from independent sources. This led me to realize that I really do not care about having an "endurance" bus, but what I really care about is having a "redundant" bus, in other words there are a few devices in my setup that I want to have the same automatic redundant power as offered by the engine part of Z-19. Taking parts of Z-19 that I like, and leaving parts out, I've attempted to create a "redundant bus" diagram. It also incorporates an "alternator only" operation simply by the fact of isolating the two charging circuits and having the alternator on its own switch, although I can't picture running in this mode. Please excuse the crudeness of the drawing. I did it by hand, and just took a picture of the paper afterwards. Some parts I am not even sure are feasible, such as the diodes that separate the two charging circuits (located just above the primary bus in the drawing). I don't even know if diodes exist that will be able to handle those loads, but I am sure that some sort of electro-whizzy would probably do it. Some notes: I will be using a Fly EFII electronic ignition. Manufacturer recommendation is a 10 amp CB/fuse for the coil charging circuit, and 5 amp for the ECU. I am told that overall the ignition draws 1.2 amps on average for power usage purposes, but the coil charging currents can be up to 10 amps. This current only flows for a few milliseconds. Gravity feed for the fuel, so no fuel pump. The GRT HX EFIS and the GRT EIS have multiple, internal diode isolated power feeds built in which is why there are Pow "A" and Pow "B" feeds for each of these devices. This is a first pass, but I am thinking that I want GPS, NAV, COM, and the Intercom to also have redundant power. I want enough to make an instrument approach if needed, so usage and/or recommendations may change this list. Everything else is wired to the primary bus only (no access to the secondary bus). Not completely sure yet, but I anticipate the Aux battery to be smaller, and mounted under the panel. It will be sized appropriately to offer at least an hour of battery-only operation for items on the redundant bus and to support the ignition. The main battery will be larger and mounted in the tail for CG purposes. Please critique, but be nice! :-) Small version: http://deej.net/glastar/pics/electrical/redundant.jpg Larger picture: http://deej.net/glastar/pics/electrical/redundant-large.jpg -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
At 12:19 PM 1/4/2014, you wrote: Bob, As someone who has a Viking engine and who has been looking to modify Z-7 for my electrical system, I'm very interested in this thread. First, where did you get the diagram at the top of your last posting? It's clearly different then the one sent by Les Goldner, which I also got from the Viking website. It appears to be a system for Vikings unreleased turbo version. I got it from the Viking website using a link forwarded to me by one of the list readers. The exact version is insignificant at the moment as the points to ponder deal with the rationale for two batteries as opposed to one. I hesitate to make the following comment, since you chose not to answer my last question about alternators running without batteries; but you asked for comments on Z-7 for this application. My apologies . . . didn't mean to ignore your question. Never hesitate to jump right in the middle of my lap if you believe some important link of communication has broken. This list isn't about feelings, it's about ideas . . . and even though GMCJetpilot found the assertion incredible, I cannot be insulted and I welcome logical persuasion. Viking claims that the alternator can run with the batteries disconnected and I believe that the diagram provided by Les allows for that. Okay, that doesn't surprise me. I'm wondering to what extent that operating mode has been tested. Your comment in an earlier thread that you wouldn't switch off the battery/batteries unless you were also disconnecting the alternator is a strong position. . . . yes . . . based on the legacy design goals of yesteryear when the split-rocker master switch was king. But that was several generations ago in both alternator and battery design. Odds are that most airplanes will continue operating sans battery . . . but I suspect there are limits that should be explored. I had some plans to acquire a variable speed drive stand some years ago. The goal was to explore the new alternator-only paradigm. I understand that batteries that are properly maintained don't usually fail in a catastrophic manner, but is that never? Can we quantify? I'll have to ask Skip about that. Concorde has done countless failure analysis over the course of battery evolution in aircraft and can probably offer us some quantitative assessment. Hard to separate failures due to inadequate maintenance and others. In the absence of numbers but anecdotal experiences of failures (mine for one), why not have an allowance for running off the alternator only? Seems prudent to me, so I'd like to understand why it isn't to you. Thanks. I absolutely agree. But just as I was loath to RECOMMEND the internally regulated alternator some years back, my reluctance is not based on hard negative data but a lack of hard positive data. If Viking says they can run alternator only, I rather suspect that they have at least determined that the engine doesn't quit and the panel stays lit with the batteries OFF. I wonder to what extent any testing has been accomplished and documented upon which a gray beard stuck in such traditions can offer confident recommendation. Thanks for asking . . . Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
My aircraft will have an electrically dependent engine (electronic ignition, gravity feed so no fuel pump) and an electrically dependent panel (GRT HX EFIS and EIS). It will be used for IFR. How is the engine dependent? Ignition? Fuel Injection? Do you have the energy requirement numbers? I know recently that we have been talking about how statistically reliable alternators and batteries are, and have been considering a Z-7 based on a single alt and battery. Physics and statistics aside, I am just not comfortable with this, and I want a dual battery configuration. This is a personal choice. That led me to Z-19. One can ALWAYS add a second battery. Our builders have been doing this for decades and the techniques have been discussed at length on the List. What I do not like about Z-19 is that it has two always hot power buses. I want a system that when the contactor is off, the battery is isolated except for the wires going to the contactor. Again, physics and logic aside, this what I "want". Any always hot busses are battery busses and they're part and parcel of a considered FEMA and meeting design goals. It's my wish that we can assist with the crafting of your design goals based more on understanding and planning and not so much on worries that drive your discomfort. What I like about Z-19 is the redundancy providing power to the ECU and Fuel Pump, and that it is an automatic redundancy. Both power buses are providing power to the ECU at the same time from independent sources. This led me to realize that I really do not care about having an "endurance" bus, but what I really care about is having a "redundant" bus, in other words there are a few devices in my setup that I want to have the same automatic redundant power as offered by the engine part of Z-19. Redundant to meet what failure event. There's nothing that prevents one from having as many batteries, alternators, busses and switches as their creativity and physical space allows . . . but in the TC aircraft world, the first goal is to minimize weight, parts count, system complexity and cost of ownership. At the same time, risk assessment must necessarily drive all the above goals in the wrong direction. The elegant design adds just enough but no more. Taking parts of Z-19 that I like, and leaving parts out, I've attempted to create a "redundant bus" diagram. It also incorporates an "alternator only" operation simply by the fact of isolating the two charging circuits and having the alternator on its own switch, although I can't picture running in this mode. Please excuse the crudeness of the drawing. I did it by hand, and just took a picture of the paper afterwards. Some parts I am not even sure are feasible, such as the diodes that separate the two charging circuits (located just above the primary bus in the drawing). I don't even know if diodes exist that will be able to handle those loads, but I am sure that some sort of electro-whizzy would probably do it. Some notes: I will be using a Fly EFII electronic ignition. Manufacturer recommendation is a 10 amp CB/fuse for the coil charging circuit, and 5 amp for the ECU. I am told that overall the ignition draws 1.2 amps on average for power usage purposes, but the coil charging currents can be up to 10 amps. This current only flows for a few milliseconds. So have you arrived at a ball-park number for total electrical system energy requirements? You speak to a 60 minute battery-only ops goal but can/should it be longer? Gravity feed for the fuel, so no fuel pump. The GRT HX EFIS and the GRT EIS have multiple, internal diode isolated power feeds built in which is why there are Pow "A" and Pow "B" feeds for each of these devices. This is a first pass, but I am thinking that I want GPS, NAV, COM, and the Intercom to also have redundant power. I want enough to make an instrument approach if needed, so usage and/or recommendations may change this list. Everything else is wired to the primary bus only (no access to the secondary bus). Not completely sure yet, but I anticipate the Aux battery to be smaller, and mounted under the panel. It will be sized appropriately to offer at least an hour of battery-only operation for items on the redundant bus and to support the ignition. The main battery will be larger and mounted in the tail for CG purposes. Please critique, but be nice! You have described adjustments to an architecture but it's not clear as to the reasoning behind those moves. It seems as if you don't want any single failure to cause to you drop to an energy efficient, endurance mode . . . are you trying to keep everything lit up no matter what? You speak of a large main battery and a smaller auxiliary battery. What's the physics behind these sizing decisions? Larger picture: http://deej.net/glastar/pics/electrical/redundant-large.jpg Z-7 elects to drive a single engine bus through diodes from two power paths. What in your knowledge or experience suggests that charging batteries through diodes offers more attractive options? Bob . . . ________________________________________________________________________________
Subject: Re: Viking engine duel battery setup
From: Les Kearney <kearney(at)shaw.ca>
Date: Jan 04, 2014
Hi All This is the Eggenfellner Aircraft Engines wiring diagram for a Subaru engine (turbo'd). This where the E6T engine reference comes from. Cheers Les Sent from my iPhone > On Jan 4, 2014, at 9:13 AM, "Robert L. Nuckolls, III" <nuckolls.bob@aeroel ectric.com> wrote: > > > > > Okay, referring to the abbreviated power distribution diagram > from the Viking installation literature, we see two batteries, > both 'protected' buy current limiters and paralleled onto > the system with independent contactors. One of the two batteries > is fitted with an always hot feeder routed to a 4-pole engine power > selection switch. > > Years ago, I proposed a similar two-battery system which > could be automated to some degree with what was at that > time called the Aux Battery Management Module. > > http://tinyurl.com/l353p5m > > http://tinyurl.com/mrxbrtw > > Back in those days, the notion was that at least one of > two electronic ignition systems and perhaps a boost pump > could be supported on an independent battery automatically > isolated from the rest of the airplane when an alternator > failure was detected (low voltage). > > Let's revisit those notions in light of the Viking installation > documents that speak to a 'requirement' for a second battery > capable of running the engine for a minimum of 30 minutes. > > First, how does one KNOW that battery #2 is capable of > meeting that requirement? It has to be sized -AND- maintained > such that the necessary energy available when needed. > > Okay, what conditions would FORCE the use of #2 battery? > (a) no doubt the alternator is off line for what ever > reason and (b) and we KNOW that #1 battery is not capable > of carrying the engine + other endurance loads for at least > 30 minutes. > > Hmmmm . . . if we KNOW that #1 battery is overtaxed for > the task of supplied combined energy needs but that > #1 plus #2 battery WILL rise to the occasion, then what > is the value in having two batteries? Would a single > battery with a KNOWN capacity for the combined loads not > be a simpler, lighter and lower cost choice? > > In other words, what combination of conditions pose such > risk that a second battery is needed to mitigate the risk? > Two batteries DOUBLES your battery maintenance expenses > and adds empty weight . . . all intended to mitigate a > rather rare event . . . alternator failure. > > This line of reasoning is germane to the discussions > we were having on Fred's Exp-Bus integration which prompted > the crafting of Figure Z-7. It also applies to Les's question > about diodes suitable for battery isolation. Obviously, the > golden solution will include some assessment of loads over and > above those required to run the engine . . . along with > some decisions as to whether you're expecting to keep the panel all lit > up . . . or have crafted a plan-B that matches your skills > and confidence levels for getting down with a bare minimum > of panel equipment combined perhaps with flight bag back-up > hardware. > > If Figure Z-7 were substituted for the figure above, are > there any unforeseen risks? Comments on the Viking drawing, > Figure Z-7 and perceptions of your individual FMEAs are solicited . . . > Bob . . . ________________________________________________________________________________
Date: Jan 04, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
Hi Bob, Thank you for your comments. Based on your response and questions asked, I think you may have missed some points that I presented in my initial post. I will try to elaborate and present my thoughts more clearly. You ask several questions concerning the "why". As I mentioned, ultimately, it is because I "want", not solely based on any particular design based on physics, simple ideas, or statistical likelihood of any component failing. When building or modifying an OBAM aircraft, "want" is an important factor. This is why most of us build/fly experimental aircraft versus spam cans, and as with most experimental aircraft, one size does not necessarily fit all. I want dual batteries and am not comfortable with just one. This is not physics, these are those messy human "wants" and "feelings", which can't be quantified easily, if at all. I do not want an always hot power bus. I want a system that when the contactor is off, the battery is isolated except for the wires going to the contactor. I want automatic redundancy to certain devices similar to that offered in the engine section of Z-19. Essentially, the "why" of the above doesn't really matter. These are things that I "want" in my aircraft, and I'm trying to figure out the best way to accomplish these goals safely. I am hoping that you and others on the list are willing to help me to achieve this. The diagram I presented is my first draft towards this goal, and is my first ever attempt at an electrical design. It might be total felgercarb, which is why I am asking for help. I do have a few guidellines in my thinking. One is that from others' experience, we know that in a one battery situation, the EFIS and EIS can "brown out" and reboot when cranking the engine. I desire to have the EFIS and EIS up and running before cranking the engine, thus a second power source is required at least for these two items, which is one small part of the design goals. > How is the engine dependent? Ignition? Fuel Injection? > Do you have the energy requirement numbers? As mentioned, the engine is electrically dependent upon the ignition system, comprised of the ECU and coil circuits. There is no fuel pump (and no fuel injection). In particular, it is a Lycoming O-320 in a Glastar, using gravity for fuel feed into a Rotec TBI (Throttle Body Injector), which uses no electrical power. As outlined in the initial post, the energy requirements are 1.2 amps to keep the ignition running, but simply keeping the engine running is only part of the goal. > Any always hot busses are battery busses and they're > part and parcel of a considered FEMA and meeting > design goals. It's my wish that we can assist with > the crafting of your design goals based more on > understanding and planning and not so much on worries > that drive your discomfort. I have no desire or need for an always hot battery bus. When power is turned off, I do not wish to have any parasitic load that can drain the battery between flights, and I do not want to have any live buses. These are design goals that I consider important for my electrical system, but I fully agree that others may not share these same goals. That's okay. :-) > Redundant to meet what failure event. There's nothing > that prevents one from having as many batteries, alternators, > busses and switches as their creativity and physical space > allows . . . but in the TC aircraft world, the first goal > is to minimize weight, parts count, system complexity > and cost of ownership. At the same time, risk assessment > must necessarily drive all the above goals in the wrong > direction. The elegant design adds just enough but no more. All that is true, however, the most elegant design from an engineering perspective may not be the most desired design from a user perspective. I've stated up front that parts of the design are based on what I "want", not just what is the most practical design based on physics or simple ideas. As long as the engineering can support it, including the "wants" can be just as important in meeting a design goal as "elegance". I am sitting here with Z-19 in one hand, and my proposed drawing in the other, and to me my drawing looks much simpler than Z-19 with less parts count, and in my mind seems to offer similar yet slightly different functionality to incorporate my "wants" versus the Z-19 boilerplate. As I said, this is my first attempt ever at a design, so I might be way off on this, and please, do not take this as an attack on Z-19. I am simply using it as a comparison to your comment about parts count and system complexity, especially since my diagram was based off Z-19 initially. > > So have you arrived at a ball-park number > for total electrical system energy requirements? > You speak to a 60 minute battery-only ops goal > but can/should it be longer? The hour was picked as my personal comfort level. An hour should be adequate to get the plane safely on the ground even in IFR conditions. I do not have the exact numbers on all of the installed equipment in the entire airplane, however, the total load on the redundant bus is about 6 amps including the electronic ignition (COM not transmitting). Unless I am missing something, I don't believe that having those exact numbers at this time will change the basic design of the electrical system. It will have an impact on the size of the batteries chosen, and the values of fuses/CBs, though. Would you agree, or have I misunderstood something? Bear in mind that if the alternator fails, I have two separate batteries that can provide power, so the total time should actually be much longer than an hour especially if I turn off "extra" loads on the main bus, but should be at least an hour from the aux battery if I don't turn off anything. If one or the other battery or associated wiring and circuitry should fail, the alternator and single battery remaining should be able to run everything until the completion of the flight, although more than likely I would make a precautionary landing in the event of any type of problem. > You have described adjustments to an architecture > but it's not clear as to the reasoning behind those > moves. It seems as if you don't want any single failure > to cause to you drop to an energy efficient, endurance > mode . . . are you trying to keep everything lit up > no matter what? I thought I described this clearly, but apparently I've not communicated well. I'm trying to keep everything on the redundant bus lit up as those are what I consider the critical items, and I mentioned that this list of items may change as I use the system and/or receive recommendations from others. In particular, in my initial email I listed the electronic ignition, GPS, NAV, COM, and the Intercom to have redundant power. At the moment, these are what I would consider minimum to get the airplane safely on the ground in IFR conditions. > You speak of a large main battery and a smaller > auxiliary battery. What's the physics behind these > sizing decisions? Partly because I am rewiring an existing electrical system on an already flying airplane. The main battery is located just behind the baggage area, and I do not desire to relocate this. The aux battery only needs to be large enough to run the redundant bus for an hour, and will be mounted under the panel for CG reasons, so it is helpful to have it be as small as practical from a physical perspective. As stated earlier, the electrical sizing of the batteries will be made after all of the electrical loads are calculated, and are located on either the main or redundant buses. Again, I'm not sure how the size of the batteries will have any impact on the basic design of the electrical system. Will selecting a 10ah versus a 12ah battery for the aux, for example, have any effect at all on the basic electrical design as depicted in the diagram? > Z-7 elects to drive a single engine bus > through diodes from two power paths. What in > your knowledge or experience suggests that > charging batteries through diodes offers > more attractive options? None, which is why I indicated diodes in the initial design. As I stated, "I don't even know if diodes exist that will be able to handle those loads". If they will, excellent, I chose correctly the first time and I really have learned some things from following this list for the past decade or so. If not, I was sure someone on here would point that out and offer an alternative. Bear in mind that I'm still learning... So we've gone through a couple of pages of questions and answers, but I feel like I haven't really gotten any feedback at all on the diagram itself as presented. Will it work? Are there any obvious or not so obvious flaws? What are your concerns, if any, in the diagram as presented? Have I communicated the basic design goals clearly enough to follow, taking in to account the end-user "wants" in addition to ensuring that the basic design will function properly? http://deej.net/glastar/pics/electrical/redundant-large.jpg Thanks, -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: Illuminated Rocker switches - revisited
Date: Jan 05, 2014
Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit .. L So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Illuminated Rocker switches - revisited
Date: Jan 05, 2014
Simply place a diode in the lead from the dimmer to avoid back feeding the rest of the dimmed lamps. (This circuit "C" will illuminate the switch at full brightness whenever the switch is "on" regardless of dimmer position.) Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 7:00 AM Subject: AeroElectric-List: Illuminated Rocker switches - revisited Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit .. :-( So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: Illuminated Rocker switches - revisited
Date: Jan 05, 2014
Thanks Bob McC So, in version "C", what changes should I make in the circuits, if I want the panel lights dimmer to dim the switch lamp whenever the switch is "On"? Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 14:13 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Simply place a diode in the lead from the dimmer to avoid back feeding the rest of the dimmed lamps. (This circuit "C" will illuminate the switch at full brightness whenever the switch is "on" regardless of dimmer position.) Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 7:00 AM Subject: AeroElectric-List: Illuminated Rocker switches - revisited Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit .. L So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Illuminated Rocker switches - revisited
Date: Jan 05, 2014
Not quite sure what it is you're trying to achieve. Circuit "A" gives night time illumination of the switch controlled by the dimmer but no indication if the switch is on or off. Circuit "B" gives full brightness indication of whether the switch is on or off but no night time illumination to identify the switch if it's off. Circuit "C" (with the addition of the diode) gives night time identification of the switch controlled by the dimmer and also full brightness indication of the on/off state day or night. (basically the functionality of both "A" & "B" combined) Are you asking for "C" to give night time illumination of the switch controlled by the dimmer, day time ONLY indication of the on/off state at full brightness and no indication of the on/off state at night???? This seems a bit odd as the illumination of the switch would indicate different things at different times depending upon the position of other switches. Could be confusing??? OR Are you asking that the "ON" condition of the switch is indicated by illumination of the lamp but also dimmed by the dimmer???? If this is the case then use circuit "B" but supply the lamp power from the dimmer circuit rather than B+ as you've shown. Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 9:54 AM Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Thanks Bob McC So, in version "C", what changes should I make in the circuits, if I want the panel lights dimmer to dim the switch lamp whenever the switch is "On"? Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 14:13 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Simply place a diode in the lead from the dimmer to avoid back feeding the rest of the dimmed lamps. (This circuit "C" will illuminate the switch at full brightness whenever the switch is "on" regardless of dimmer position.) Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 7:00 AM Subject: AeroElectric-List: Illuminated Rocker switches - revisited Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit .. :-( So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
Date: Jan 05, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Wiring Verification
Hi Bob, I attended one of your seminars in Nashville, TN some years ago as well as purchased a second updated copy of your book which I refer to often. However, not being an electrical engineer, I'd like to verify my wing rewiring plan for my 12 volt all metal Luscombe if possible. Hi Ron . . . it's been some time! I'm sure we can sort out your concerns . . . The wing run is approximately 16 feet to the wing root from the wing tip, 14 feet from the landing light to wing root, and another 6+ feet to the switches on each side from the wing root. I plan to install a disconnect of some sort at each wing root to allow for an uncomplicated removal of the wing. Also, by the way, I will be installing a Plane Power Alternator and a B&C Starter in this rebuild if that should make any difference. I am wiring an Aeroflash power supply, (1.8 amp-23.4 watts) in each wingtip . . . Okay, a power wire coming in from each load to join at the panel switch for STROBES. 4A total load with half carried by the individual wires. I would recommend 20AWG for these conductors . . . not so much for electrical capability but for mechanical robustness. The difference in weight has no demonstrable down-side . . . piggybacking onto my 26 watt Whelen position lights, . . . again, 20AWG conductors to each fixture brought all the way to the POSITION LTS switch. and a 100 watt landing light in each wing. These are about 8A each. Is one adjusted for taxi illumination with the other directed for landing? Suggest 16AWG wire to each fixture. Control each with its own switch. I plan to switch to LED landing lights in the future but not anytime soon. My plan is to run three wires adjacent to one another up to the landing light where they will divide and separate. They will not run in a conduit but will run bundled only by a periodic small wedge clamp through the wing leading edge. I am utilizing Tefzel 22759 wire. Use the same wires and switches for the LED fixtures. There is no sin in having wires that are 'too heavy' . . . only in having wires that are 'too light'. I have determined the plan through my mathmatical calculations utilizing your book. To be on the safe side, I expect to be using a 16 gauge wire for my power supply and position lights and a 14 gauge wire for my landing lights. None of these wires are to be shielded at this point. Aeroflash indicated that if the power supply was mounted in the wing tip, it was unnecessary to utilize a shielded wire in the run. I do not know if I need shielding on the landing lights and need your advice. The 20AWG wire is 10 milliohms per foot. Your proposed 20-foot runs to the nav and strobe lights offers a .010 x 20 x 2 = .4 volt drop in each segment for 3% in your 14-volt system. Entirely within practical guidelines. Going the next step larger in wire would only drop your losses by 40% of 3% to just under 2% . . . an unobservable difference. 16AWG on the landing lights is more like 0.004 x 20 x 8 for a drop of 0.64 volts or 4.5% . . . again quite within limits for legacy design goals of 5% max loss in wiring. Of course, that will become a non-issue with the LED upgrade. Let me also indicate that I am in the group who wants to get it correct the first time so I am seeking qualified advice prior to pulling the wire. If possible, please advise your recommendations or if my plan is solid. Also, what sort of disconnect would you install at each wing root? Do you plan to remove the wings often? The most robust service connections are knife splices covered in heat- shrink. Given the small number of wires, I'd personally go that route. Emacs! I may have other wiring questions and will be happy to pay for this service. Not necessary. Let's carry out the conversation here on the List for sharing . . . Wishing you the very best in 2014 and thanking you in advance for your reply, I remain, You too my friend! Nice airplane by the way . . . got a lot of time in a 120+ (electrical system added) flying Young Eagles. Real blast . . . Bob . . . ________________________________________________________________________________
Date: Jan 05, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
So we've gone through a couple of pages of questions and answers, but I feel like I haven't really gotten any feedback at all on the diagram itself as presented. Clearly, your design goals are substantially different than those which drive the z-figures . . . which is not a bad thing . . . just different. Will it work? I've never encountered an alternative approach that did not function as intended . . . where function is defined as, "flip that switch and expect this action to follow." You can easily confirm functionality with some judicious ground tests. Get an ac mains power supply to emulate the alternator and do the electrical system 'Walter Mitty' thing with the wheels on the ground. Are there any obvious or not so obvious flaws? The z-figures are evolutionary . . . they form a kind of pyramid that spans the simplest to most complex, each tailored to a combination of aircraft/ mission/pilot. When useful 'tweaks' were identified the figures evolved independently as well. What are your concerns, if any, in the diagram as presented? As with any new adventure in design, some 'gotchas' may be discovered by analysis and comparison with lessons learned . . . others may not bubble up until the system is operated either as laboratory mock up (which we do in TC aircraft) or fly on the test-bed aircraft (like Burt Rutan does it). Those-who-know-more-about-airplanes-than-we-do are fond of the 75-hour test stand runs for engines and 40-hour fly-offs for airframes. But BOTH protocols presume that the person conducting the test isn't just along for the ride but is also getting answers to questions. The risks associated with discovery of glitches are low. Only a the smallest fraction of sad days in aviation have roots in failure of a component of the electrical system. Your development process will be refined on the flying test-bed . . . so flight into marginal environment for the first hundred hours or so is discouraged . . . with experiments conducted to validate every design goal. The highest risks will arise not from design and selection of components but from craftsmanship . . . as illustrated by numerous NTSB narratives on unhappy events. These were not based on the massaging of a 'z-figure' but more for lack of understanding of processes. Have I communicated the basic design goals clearly enough to follow, taking in to account the end-user "wants" in addition to ensuring that the basic design will function properly? Based on inspection of your work-product and review of your design goals I have no particular concerns with respect to either risk or functionality. You've embarked on a new "z-figure" with a design philosophy based not so much on economies of energy, weight, functionality and risk but on decisions and desires personal to you. This makes your project more a one-of-a-kind work of art as opposed to a competitively merchantable collection of ideas. There is nothing 'golden' about either . . . they just need to satisfy the end-user's perceptions for return on investment. As with any such endeavor, cautious and introspective experimentation is the key to your success. Bob . . . ________________________________________________________________________________
Date: Jan 05, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Viking engine duel battery setup
It occurs to me that this topic gets pretty design-specific in a hurry and without specifying a design, this will turn into an exercise in arm waving. - =0A=0A=0ATherefore, I have included some general comments sprinkled amo ng Bob's remarks, below.=0A=0A=0A-Jeff=0A=0A_______________________________ _=0A From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>=0ATo: aeroelectric-list(at)matronics.com =0ASent: Saturday, January 4, 2014 5:15 AM =0ASubject: Re: AeroElectric-List: Viking engine duel battery setup=0A =0A olls.bob(at)aeroelectric.com>=0A=0AAt 01:49 PM 1/3/2014, you wrote:=0A> for ma ny of the same reasons that (I imagine) you put a "buss tie" contactor in t he Z-14 drawings.=0A=0A- But what might those reasons be? In other words, we=0A- add a component to a system to effect some desired=0A- function ality that figures into the overall performance,=0A- failure tolerance an d risks.=0A=0A- If diodes were incorporated in the manner suggested=0A- to feed the two batteries, how would we expect these=0A- to operate and for what purpose?=0A=0AThe diodes are to isolate the batteries and their sy stems from each other.- If you simple run a wire from the alternator B te rminal to batt A and then to batt B you have paralleled the batteries when your intent was only to charge them.- It could be an unintended side-effe ct.- If your mission is to charge the batts then make sure your circuit d oes that.- If your mission is to parallel the batts then do that, but don 't let one just happen as a side effect of the other.=0A=0A- I'm not tryi ng to be obtuse here my friend. I=0A- AM encouraging all of my readers to understand=0A- the application of every component they choose=0A- to a dd to their system. Suppose I offered a description=0A- for the buss-tie contactor like, "This contactor=0A- offers pilot control of the phramista t to prevent=0A- inadvertent operation of the whatsadozit and=0A- poten tial damage to the dingusfuzzy."=0A=0A- The inquiring builder would proba bly want some=0A- detailed expansion on that statement . . . un-=0A- fo rtunately, others will assume the statement=0A- correct and useful based on the reputation=0A- (deserved or otherwise) of the writer.=0A=0AIt is d ifficult to control the assumptions made by readers.=0A=0A- I encourage y ourself and others to KNOW why=0A- a part is included and UNDERSTAND what useful=0A- things it will do for you. Hence my question=0A- as to any value you perceive for having those=0A- diodes in place as suggested.=0A -=0AI know why - been there done that - and repaired the damage from some ===== ________________________________________________________________________________
Date: Jan 05, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: Illuminated Rocker switches - revisited
Carlos, based on my experience with these switches (350+ hours, <10% @night), I'd suggest taking a different approach to using the lights. I know you aren't necessarily looking for a different approach so I'll first mention 2 problems with using the lights to indicated on/off functionality: 1) The lights at full brightness are blinding at night. I'd suggest that they must be (adjustably) dimmed in all modes unless they are intended to signify a fault of some sort. I think that's what you are trying to accomplish in Version C. In that case, I'm not sure how you would accomplish full bright during daytime versus on and dimmed at night. Additionally, the dimmer would need to be setup so that at it's lowest setting, it would still be visible during day and night (difficult). 2) The switch lights are subject to a high frequency of failure. If the application was for gear retract and 'light-on' meant 'all green', I'm sure one would want to use a Honeywell series with an integrated lamp wired to indicate on/off status. What's the problem with this series? Well, once you've switched to LEDs, you've eliminated incandescent bulb failures and that's good. None of my LED bulbs have failed. But the bulbs do not seat reliably in these switches, at least not reliably enough on our vibrating panels . If used for landing gear status - you'd end up aborting the occasional landing for lamp socket unseats. They may be okay for indicating a landing light is on but my experience is that they will occasionally unseat. In my case, I use some un-switched indicators with the same lamp socket. For my low oil fault indicator, I glued the lamp in place to prevent unseats and avoid missing a fault indication. That said, I'm very happy with my panel switches but I took a slightly different approach that aligns well with the switches' characteristics. On my panel, the occasional bulb unseat is just a nuisance that is easily detected and corrected. The lighting on these switches are just 'back lighting' on my panel. At night, their backlighting completely eliminates the need for post lights or map lights to find, monitor and operate switches. At high intensity, they look great in full daylight though they are not really needed. Dimmed at night they are simply GREAT! The key point is that the labeling on the switches makes each switch's function and status clearly visible, day or night. When 'off', the word 'off' appears at the top of the switch. When 'on', only the function label is visible on the switch. There's no real need to have a light come on or off to indicate status. The status is visible and 'touchable'. The backlighting combined with the switch design and switch labeling make it east to find, monitor and operate each switch. And when a bulb unseats, I can easily see that one of my switches is unlit and needs to be tweaked. But otherwise, the (mal)functioning of the back light is meaningless. So, to anyone using this good looking series of Honeywell rockers, I suggest the following: - Using the lamps only for backlighting the switch top. It must be dimmable. Use LEDs with integral resistors. - Get custom labeling for each switch top. For simple on/off function, put 'off' at the top of each switch. - Consider using the good looking AML41 series of indicators for indicator lamps. They visually match the AML34 switch series, use the same lamps, etc. The indicator tops are available in colors (green, yellow, red). A two bulb model can be used for stuff like "Door L/R" open indications. For 'Door' and 'Oil Pressure', I used red tops, left the indicators undimmed and glued the LED bulbs in place. For 'Master Warn', 'Low Voltage', and 'Boost Pump', I used yellow and green indicator tops and made them dimmable since they may come on and stay on at night. Sources for these switches, indicators, LED bulbs, and labeling have all been listed on this forum. I had to do some additional searching for the switch models I needed for AP Nav Source switching and Flaps. Having the Flap switch physically resemble all my other switches looks good, but some will prefer a different type of switch. Works well for me though. Carlos, I know you weren't necessarily looking for that much input but hope it's useful. Bill "N215TG is halfway thru year 3" Watson ________________________________________________________________________________
Date: Jan 05, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Viking engine duel battery setup
> > > If diodes were incorporated in the manner suggested > to feed the two batteries, how would we expect these > to operate and for what purpose? > >The diodes are to isolate the batteries and their systems from each >other. If you simple run a wire from the alternator B terminal to >batt A and then to batt B you have paralleled the batteries when >your intent was only to charge them. It could be an unintended >side-effect. If your mission is to charge the batts then make sure >your circuit does that. If your mission is to parallel the batts >then do that, but don't let one just happen as a side effect of the other. Agreed. I can deduce no practical purpose for these diodes. As long as the alternator is operating normally, it charges both batteries. If alternator fails, you get a low-voltage warning light and you then separate the batteries onto their respective tasks. In other words, the system can service as many batteries in parallel as dictated by the alternator-out operating conditions. Simply parallel through hard contacts for normal ops; separate for alternator-out ops. A 'dead' battery will not accept 'charge' from a fully charged battery. If the batteries are remarkably different in size, the smaller one might want to be OFF during cranking. Bob . . . ________________________________________________________________________________
Date: Jan 05, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Proposed new Z diagram?
... cautious and introspective experimentation is the key to your success.. .=0A=0Asounds like something you'd find in a fortune cookie, grasshopper - ;)=0A=0A=0A=0A=0A________________________________=0A From: "Robert L. N uckolls, III" =0ATo: aeroelectric-list@matro nics.com =0ASent: Sunday, January 5, 2014 10:33 AM=0ASubject: Re: AeroElect ric-List: Proposed new Z diagram?=0A =0A=0A--> AeroElectric-List message po sted by: "Robert L. Nuckolls, III" =0A=0A=0A So we've gone through a couple of pages of questions and answers, but I fee l like I haven't really gotten any feedback at all on the diagram itself as presented.=0A=0A- Clearly, your design goals are substantially different than=0A- those which drive the z-figures . . . which is not a bad=0A- thing . . . just different.=0A=0AWill it work?=0A=0A- I've never encounte red an alternative approach that did=0A- not function as intended . . . w here function is defined=0A- as, "flip that switch and expect this action to follow."=0A- You can easily confirm functionality with some judicious =0A- ground tests. Get an ac mains power supply to emulate=0A- the alte rnator and do the electrical system 'Walter Mitty'=0A- thing with the whe els on the ground.=0A=0AAre there any obvious or not so obvious flaws?=0A =0A- The z-figures are evolutionary . . . they form a=0A- kind of pyram id that spans the simplest to most=0A- complex, each tailored to a combin ation of aircraft/=0A- mission/pilot. When useful 'tweaks' were identifie d=0A- the figures evolved independently as well.=0A=0AWhat are your conce rns, if any, in the diagram as presented?=0A=0A- As with any new adventur e in design, some 'gotchas' may=0A- be discovered by analysis and compari son with lessons=0A- learned . . . others may not bubble up until the sys tem=0A- is operated either as laboratory mock up (which we do=0A- in TC aircraft) or fly on the test-bed aircraft (like=0A- Burt Rutan does it). =0A=0A- Those-who-know-more-about-airplanes-than-we-do are=0A- fond of the 75-hour test stand runs for engines=0A- and 40-hour fly-offs for airf rames. But BOTH protocols=0A- presume that the person conducting the test isn't=0A- just along for the ride but is also getting answers=0A- to q uestions.=0A=0A- The risks associated with discovery of glitches are low. =0A- Only a the smallest fraction of sad days in aviation=0A- have root s in failure of a component of the electrical=0A- system. Your developmen t process will be refined on=0A- the flying test-bed . . . so flight into marginal=0A- environment for the first hundred hours or so is=0A- disc ouraged . . . with experiments conducted to=0A- validate every design goa l.=0A=0A- The highest risks will arise not from design and=0A- selectio n of components but from craftsmanship=0A- . . . as illustrated by numer ous NTSB narratives=0A- on unhappy events. These were not based on the ma ssaging=0A- of a 'z-figure' but more for lack of understanding of=0A- p rocesses.=0A=0AHave I communicated the basic design goals clearly enough to follow, taking in to account the end-user "wants" in addition to ensuring that the basic design will function properly?=0A=0A- Based on inspection of your work-product and review of=0A- your design goals I have no partic ular concerns with=0A- respect to either risk or functionality.=0A=0A- You've embarked on a new "z-figure" with a design philosophy=0A- based no t so much on economies of energy, weight, functionality=0A- and risk but on decisions and desires personal to you. This=0A- makes your project mor e a one-of-a-kind work of art as=0A- opposed to a competitively merchanta ble collection of=0A- ideas. There is nothing 'golden' about either . . . =0A- they just need to satisfy the end-user's perceptions for=0A- retur n on investment.=0A=0A- As with any such endeavor, cautious and introspec tive=0A- experimentation is the key to your success.=0A=0A=0A- Bob . . ============== ________________________________________________________________________________
Date: Jan 05, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
At 04:59 PM 1/5/2014, you wrote: >... cautious and introspective experimentation is the key to your success... > >sounds like something you'd find in a fortune cookie, grasshopper ;) That would be a good one for the cookie . . . but in fact a simple reality taught and practiced by every competent practitioner of both the arts and sciences. It's the hammer-n-tongs for implementation of spontaneous order, a concept that has been around for better than 2300 years . . . Bob . . . ________________________________________________________________________________
Date: Jan 05, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Wiring Verification
At 03:47 PM 1/5/2014, you wrote: Bob, Thanks for your consideration and kind reply. I was figuring a total of 24 feet of wire run for the wing tip lamps and power supply to the switch including the disconnect at the wing root, and a 20 foot run for the landing lights including the disconnect at the wing root. Perhaps I was vague on this measurement and did not explain it very well or perhaps the wires don't add together for the total drop. I confess my knowledge about wiring is lacking in general although I am attempting to come up to speed with respect to this task at hand. I neglected to include both runs together for the total of .8 volt drop. However using the 24 foot run, I come up with .96 volt or near 1 volt. Divided by a 13 volt system, I read that as .076 or beyond the 5% legacy. The Aeroflash documentation suggested the use of an 18 AWG but I'm not aware of what wire length run was used for the calculation. Luscombes have a 35 foot wingspan. So I figured a 16 gauge would include my margin of error. If this is a metal airplane, grounding the devices locally provides a much lower ground path resistance . . . essentially negligible . . . I do not plan on removing the wings often, perhaps not at all, however, I'd like to provide for it now to eliminate a random cutting when it occurs, because it will occur. In looking at the old Luscombe documentation, initially some sort of junction block was located at each wing root but those connections have long ago been changed when the wings were swapped out. If you can wire it up without junctions, so much the better. Just put a service loop of wire at the wing root . . . 3-4 inches in diameter. This will offer 'slack' from which future splices can be implemented should it become necessary. I was thinking of a using a triple Seal-All type conductor for the disconnect at the wing root but hadn't considered the knife splices. Actually, to my knowledge, I have never employed a knife splice in any of my wiring. The ideal configuration is no connector at all. Once you break the wires, putting them back together is pretty much a toss-up. Cessna started using Mate=n=Lok plastic connectors at the root and other locations as a production aid back about 1967. The car-guys have been doing it too for decades. Risks are low no matter what technology you choose. This leading edge location is very tight also providing for the aileron control cables and fuel lines coming in through the leading edge with a pulley positioned right at the juncture of the leading edge carrying the control cables. So, I anticipated bringing the three wires into the fuselage through the leading edge and securing on the last wing root rib and positioning my disconnect at that location. The wires would then reconnect through the splice and continue on through and around the front door upright and down to the rear of the instrument panel. You did not mention anything about shielded wiring. Would the total wire runs as I have listed above adjust your recommendations on the wire sizing? None of those wires would benefit from shielding. When I purchased radios I also purchased a wiring harness to connect to my buss and fuses or switches as appropriate. Hopefully, that will be more straight forward but I'm sure I'll have questions there. No problem . . . that's what we're here for . . . Thanks again for your reply on this cold winter afternoon in Kansas. You got that right. It was about 4F when I got up this morning . . . supposed to get down to 0F tonight. But looking at the nation-wind chill-indexes, we've got it easy. Bob . . . ________________________________________________________________________________
Date: Jan 05, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
When I decided to post my draft diagram on the list, my hope was to get a peer review from others, and an independent verification that the circuit design would function properly and as desired. In a basic sense, I would really like to have someone with far more experience than I to go over the diagram, and reply with a clear "YES, it will work as you expect", or "NO, you missed (blah), or you will smoke the circuit because of (blah)." I believe I have learned a lot on this list over the years, enough to feel confident to post a circuit diagram, but I am far from an expert and am still learning. A "look over the shoulder" from a guru now and then is a great help to a student to tell if they are on the right track, or not, much the same as constructing a wing or installing critical flight controls. In other words, I am pleading for a technical review if there are people out there willing to do so. Bob, I've read through your recent response several times, and it is not clear to me if you did a review of the circuit diagram, or are simply telling me in a sense, "good luck" in far more elegant and lengthy prose (which I do appreciate! :-) ). Based on one sentence, I think you have looked it over, ie "Based on inspection of your work-product and review of your design goals I have no particular concerns with respect to either risk or functionality." I think what you are saying here is that yes, the circuit should work as desired, but I'm not certain (You could simply be saying that you have no concerns about it working, which is not quite the same thing). Would you be willing to answer the question with a simple "yes" or "no", will this circuit diagram work properly and as desired given the guidelines and design goals that we've talked about over the past few messages? An interesting and unexpected side effect - I've received emails direct from others that say they are also interested in this type of architecture, specifically the automatic "redundant" bus feature for critical devices to get power from either the primary or secondary power buses. Since this appears to have an interest going beyond my personal implementation, I'd be honored if you would consider pursuing this further, and possibly entertaining the idea of including something like this as a Z diagram in a future version of the Connection. Thank you, -Dj On 1/5/2014 1:33 PM, Robert L. Nuckolls, III wrote: > > > > So we've gone through a couple of pages of questions and answers, but > I feel like I haven't really gotten any feedback at all on the diagram > itself as presented. > > Clearly, your design goals are substantially different than > those which drive the z-figures . . . which is not a bad > thing . . . just different. > > Will it work? > > I've never encountered an alternative approach that did > not function as intended . . . where function is defined > as, "flip that switch and expect this action to follow." > You can easily confirm functionality with some judicious > ground tests. Get an ac mains power supply to emulate > the alternator and do the electrical system 'Walter Mitty' > thing with the wheels on the ground. > > Are there any obvious or not so obvious flaws? > > The z-figures are evolutionary . . . they form a > kind of pyramid that spans the simplest to most > complex, each tailored to a combination of aircraft/ > mission/pilot. When useful 'tweaks' were identified > the figures evolved independently as well. > > What are your concerns, if any, in the diagram as presented? > > As with any new adventure in design, some 'gotchas' may > be discovered by analysis and comparison with lessons > learned . . . others may not bubble up until the system > is operated either as laboratory mock up (which we do > in TC aircraft) or fly on the test-bed aircraft (like > Burt Rutan does it). > > Those-who-know-more-about-airplanes-than-we-do are > fond of the 75-hour test stand runs for engines > and 40-hour fly-offs for airframes. But BOTH protocols > presume that the person conducting the test isn't > just along for the ride but is also getting answers > to questions. > > The risks associated with discovery of glitches are low. > Only a the smallest fraction of sad days in aviation > have roots in failure of a component of the electrical > system. Your development process will be refined on > the flying test-bed . . . so flight into marginal > environment for the first hundred hours or so is > discouraged . . . with experiments conducted to > validate every design goal. > > The highest risks will arise not from design and > selection of components but from craftsmanship > . . . as illustrated by numerous NTSB narratives > on unhappy events. These were not based on the massaging > of a 'z-figure' but more for lack of understanding of > processes. > > Have I communicated the basic design goals clearly enough to follow, > taking in to account the end-user "wants" in addition to ensuring that > the basic design will function properly? > > Based on inspection of your work-product and review of > your design goals I have no particular concerns with > respect to either risk or functionality. > > You've embarked on a new "z-figure" with a design philosophy > based not so much on economies of energy, weight, functionality > and risk but on decisions and desires personal to you. This > makes your project more a one-of-a-kind work of art as > opposed to a competitively merchantable collection of > ideas. There is nothing 'golden' about either . . . > they just need to satisfy the end-user's perceptions for > return on investment. > > As with any such endeavor, cautious and introspective > experimentation is the key to your success. > > > Bob . . . > -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Proposed new Z diagram?
Date: Jan 05, 2014
First; it would appear that what you have drawn will function. Is that function what you intend?? Or expect?? I'm not sure. It will power the components you mention from either of two sources redundantly, but is it what you want?? My second point below may be the gotcha you're alluding to and may not have considered but I don't know. Second; turning off either the primary or secondary power (master?) switch, as the circuit is drawn, will not turn off the respective primary or secondary buss so long as the alternator is functioning. The alternator will support the buss directly without benefit of the corresponding battery. The master switches only serve to disconnect the batteries not turn off the buss. If this is your desired goal then it will work. This is not necessarily any sort of functional problem, just that you may turn off one of these two master switches expecting the corresponding buss to shut down and it won't. As long as you know that this is "normal" for the way you've wired the circuit and are expecting this result then all is well. Is there any conceivable instance when you would wish to shut down a buss utilizing the corresponding master switch?? I so, then you need to be aware that for this to happen you must also shut down the alternator. The down side is that in the case (heaven forbid) of a "crash" or "accident" turning off the master switches does not "kill all power" as the electrical system is still kept alive by the alternator if it is functioning and the engine is turning. (even wind milling). Your wiring requires the manipulation of three switches to fully shut down electrical power. Bob McC > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list- > server(at)matronics.com] On Behalf Of Dj Merrill > Sent: Sunday, January 05, 2014 8:56 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Proposed new Z diagram? > > > When I decided to post my draft diagram on the list, my hope was to > get a peer review from others, and an independent verification that the > circuit design would function properly and as desired. In a basic > sense, I would really like to have someone with far more experience than > I to go over the diagram, and reply with a clear "YES, it will work as > you expect", or "NO, you missed (blah), or you will smoke the circuit > because of (blah)." I believe I have learned a lot on this list over > the years, enough to feel confident to post a circuit diagram, but I am > far from an expert and am still learning. A "look over the shoulder" > from a guru now and then is a great help to a student to tell if they > are on the right track, or not, much the same as constructing a wing or > installing critical flight controls. In other words, I am pleading for > a technical review if there are people out there willing to do so. > > Bob, I've read through your recent response several times, and it > is not clear to me if you did a review of the circuit diagram, or are > simply telling me in a sense, "good luck" in far more elegant and > lengthy prose (which I do appreciate! :-) ). Based on one sentence, I > think you have looked it over, ie "Based on inspection of your > work-product and review of your design goals I have no particular > concerns with respect to either risk or functionality." I think what > you are saying here is that yes, the circuit should work as desired, but > I'm not certain (You could simply be saying that you have no concerns > about it working, which is not quite the same thing). Would you be > willing to answer the question with a simple "yes" or "no", will this > circuit diagram work properly and as desired given the guidelines and > design goals that we've talked about over the past few messages? > > An interesting and unexpected side effect - I've received emails > direct from others that say they are also interested in this type of > architecture, specifically the automatic "redundant" bus feature for > critical devices to get power from either the primary or secondary power > buses. Since this appears to have an interest going beyond my personal > implementation, I'd be honored if you would consider pursuing this > further, and possibly entertaining the idea of including something like > this as a Z diagram in a future version of the Connection. > > Thank you, > > -Dj > > > On 1/5/2014 1:33 PM, Robert L. Nuckolls, III wrote: > > > > > > > > So we've gone through a couple of pages of questions and answers, but > > I feel like I haven't really gotten any feedback at all on the diagram > > itself as presented. > > > > Clearly, your design goals are substantially different than > > those which drive the z-figures . . . which is not a bad > > thing . . . just different. > > > > Will it work? > > > > I've never encountered an alternative approach that did > > not function as intended . . . where function is defined > > as, "flip that switch and expect this action to follow." > > You can easily confirm functionality with some judicious > > ground tests. Get an ac mains power supply to emulate > > the alternator and do the electrical system 'Walter Mitty' > > thing with the wheels on the ground. > > > > Are there any obvious or not so obvious flaws? > > > > The z-figures are evolutionary . . . they form a > > kind of pyramid that spans the simplest to most > > complex, each tailored to a combination of aircraft/ > > mission/pilot. When useful 'tweaks' were identified > > the figures evolved independently as well. > > > > What are your concerns, if any, in the diagram as presented? > > > > As with any new adventure in design, some 'gotchas' may > > be discovered by analysis and comparison with lessons > > learned . . . others may not bubble up until the system > > is operated either as laboratory mock up (which we do > > in TC aircraft) or fly on the test-bed aircraft (like > > Burt Rutan does it). > > > > Those-who-know-more-about-airplanes-than-we-do are > > fond of the 75-hour test stand runs for engines > > and 40-hour fly-offs for airframes. But BOTH protocols > > presume that the person conducting the test isn't > > just along for the ride but is also getting answers > > to questions. > > > > The risks associated with discovery of glitches are low. > > Only a the smallest fraction of sad days in aviation > > have roots in failure of a component of the electrical > > system. Your development process will be refined on > > the flying test-bed . . . so flight into marginal > > environment for the first hundred hours or so is > > discouraged . . . with experiments conducted to > > validate every design goal. > > > > The highest risks will arise not from design and > > selection of components but from craftsmanship > > . . . as illustrated by numerous NTSB narratives > > on unhappy events. These were not based on the massaging > > of a 'z-figure' but more for lack of understanding of > > processes. > > > > Have I communicated the basic design goals clearly enough to follow, > > taking in to account the end-user "wants" in addition to ensuring that > > the basic design will function properly? > > > > Based on inspection of your work-product and review of > > your design goals I have no particular concerns with > > respect to either risk or functionality. > > > > You've embarked on a new "z-figure" with a design philosophy > > based not so much on economies of energy, weight, functionality > > and risk but on decisions and desires personal to you. This > > makes your project more a one-of-a-kind work of art as > > opposed to a competitively merchantable collection of > > ideas. There is nothing 'golden' about either . . . > > they just need to satisfy the end-user's perceptions for > > return on investment. > > > > As with any such endeavor, cautious and introspective > > experimentation is the key to your success. > > > > > > Bob . . . > > > > > -- > Dj Merrill - N1JOV - VP EAA Chapter 87 > Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ > Glastar Flyer N866RH - http://deej.net/glastar/ > > _- > ===================================================== > ===== > _- > ===================================================== > ===== > _- > ===================================================== > ===== > _- > ===================================================== > ===== > > ________________________________________________________________________________
Date: Jan 05, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
Bob, I've read through your recent response several times, and it is not clear to me if you did a review of the circuit diagram, or are simply telling me in a sense, "good luck" in far more elegant and lengthy prose (which I do appreciate! :-) ). Based on one sentence, I think you have looked it over, ie "Based on inspection of your work-product and review of your design goals I have no particular concerns with respect to either risk or functionality." DJ, what you ask is not unlike somebody laying a recipe in front of an experienced chef and asking, will this accomplish what I want? But without articulating exactly what it is you want and why. When we produced system designs for the military we first offered a proposal . . . followed by a preliminary design review . . . followed by a critical design review. I had to stand in front of a team of sharp reviewers and defend my work product twice. I think what you are saying here is that yes, the circuit should work as desired, but I'm not certain (You could simply be saying that you have no concerns about it working, which is not quite the same thing). Would you be willing to answer the question with a simple "yes" or "no", will this circuit diagram work properly and as desired given the guidelines and design goals that we've talked about over the past few messages? Define "properly" . . . I believe your drawing accurately illustrates the goals you've cited . I'm looking at your drawing without benefit of knowing the foundation for your design goals which becomes a task not unlike reverse-engineering . . . attempt to deduce original intent from a document . . . we can all sit around and talk about it, like visitors to an art gallery and hypothesize about the mind-set, tools and techniques of the artist . . . who has probably been dead for a few hundred years. You've said you don't want any always hot busses . . . in spite of the fact that a quarter million airplanes were built with the benefit of always hot busses. Okay, defend the design goal. You've got some power diodes for which I can deduce no value . . . defend the decision to put them in. Trade off the pros and cons of your proposal with the features of other proven philosophies, mine or anyone else. Do you have a reason to be different or just want to be different? An interesting and unexpected side effect - I've received emails direct from others that say they are also interested in this type of architecture, specifically the automatic "redundant" bus feature for critical devices to get power from either the primary or secondary power buses. Since this appears to have an interest going beyond my personal implementation, I'd be honored if you would consider pursuing this further, and possibly entertaining the idea of including something like this as a Z diagram in a future version of the Connection. I had a builder reject a proposal for a system on his proposed light jet because "it didn't have a big enough circuit breaker panel." I was a bit stunned . . . the most I could offer was the idea that he could make the panel as large as he wanted, nobody would demand that all the breakers were hooked up to do anything. He got p@#$Sd off and fired me . . . for which I was thankful. If others are finding value in your proposal, then perhaps they can defend its features . . . or perhaps they are captivated by colors and brush strokes . . . I don't know. We're not producing works of art or recipes for gourmet meals . . . I'm always interested in ideas that advance the state of our art and science but it shouldn't be just one more page in a 1000-page cookbook. Bob . . . ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: Illuminated Rocker switches - revisited
Date: Jan 06, 2014
Bob I am probably asking for too much, but my idea is: - To have the switch lamp as a "normal" illumination feature, which lits together with the Panel lights, and is dimmed by the Panel lights dimmer - To have the switch lamp as a warning feature, which lits whenever I turn On that particular circuit, and - be able to dim the lamp, in both ocasions. Independently of this being or not a good operation choice, how can this be achieved? What changes should I make in circuit B or C to achieve the features above? Thanks Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 16:48 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Not quite sure what it is you're trying to achieve. Circuit "A" gives night time illumination of the switch controlled by the dimmer but no indication if the switch is on or off. Circuit "B" gives full brightness indication of whether the switch is on or off but no night time illumination to identify the switch if it's off. Circuit "C" (with the addition of the diode) gives night time identification of the switch controlled by the dimmer and also full brightness indication of the on/off state day or night. (basically the functionality of both "A" & "B" combined) Are you asking for "C" to give night time illumination of the switch controlled by the dimmer, day time ONLY indication of the on/off state at full brightness and no indication of the on/off state at night???? This seems a bit odd as the illumination of the switch would indicate different things at different times depending upon the position of other switches. Could be confusing??? OR Are you asking that the "ON" condition of the switch is indicated by illumination of the lamp but also dimmed by the dimmer???? If this is the case then use circuit "B" but supply the lamp power from the dimmer circuit rather than B+ as you've shown. Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 9:54 AM Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Thanks Bob McC So, in version "C", what changes should I make in the circuits, if I want the panel lights dimmer to dim the switch lamp whenever the switch is "On"? Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 14:13 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Simply place a diode in the lead from the dimmer to avoid back feeding the rest of the dimmed lamps. (This circuit "C" will illuminate the switch at full brightness whenever the switch is "on" regardless of dimmer position.) Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 7:00 AM Subject: AeroElectric-List: Illuminated Rocker switches - revisited Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit .. L So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: Illuminated Rocker switches - revisited
Date: Jan 06, 2014
Bill Thank you for all your comments, and information on your experience. It's always important to be aware of everyone's "hands on" experience, which helps in making decisions. For sure I will take it in consideration. Nevertheless, even being only a theoretical knowledge, I would like to know how could I achive my initial idea . Carlos "thru year 2 building the -10" Trigo -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bill Watson Sent: domingo, 5 de Janeiro de 2014 19:42 Subject: Re: AeroElectric-List: Illuminated Rocker switches - revisited --> < Mauledriver(at)nc.rr.com> Carlos, based on my experience with these switches (350+ hours, <10% @night), I'd suggest taking a different approach to using the lights. I know you aren't necessarily looking for a different approach so I'll first mention 2 problems with using the lights to indicated on/off functionality: 1) The lights at full brightness are blinding at night. I'd suggest that they must be (adjustably) dimmed in all modes unless they are intended to signify a fault of some sort. I think that's what you are trying to accomplish in Version C. In that case, I'm not sure how you would accomplish full bright during daytime versus on and dimmed at night. Additionally, the dimmer would need to be setup so that at it's lowest setting, it would still be visible during day and night (difficult). 2) The switch lights are subject to a high frequency of failure. If the application was for gear retract and 'light-on' meant 'all green', I'm sure one would want to use a Honeywell series with an integrated lamp wired to indicate on/off status. What's the problem with this series? Well, once you've switched to LEDs, you've eliminated incandescent bulb failures and that's good. None of my LED bulbs have failed. But the bulbs do not seat reliably in these switches, at least not reliably enough on our vibrating panels . If used for landing gear status - you'd end up aborting the occasional landing for lamp socket unseats. They may be okay for indicating a landing light is on but my experience is that they will occasionally unseat. In my case, I use some un-switched indicators with the same lamp socket. For my low oil fault indicator, I glued the lamp in place to prevent unseats and avoid missing a fault indication. That said, I'm very happy with my panel switches but I took a slightly different approach that aligns well with the switches' characteristics. On my panel, the occasional bulb unseat is just a nuisance that is easily detected and corrected. The lighting on these switches are just 'back lighting' on my panel. At night, their backlighting completely eliminates the need for post lights or map lights to find, monitor and operate switches. At high intensity, they look great in full daylight though they are not really needed. Dimmed at night they are simply GREAT! The key point is that the labeling on the switches makes each switch's function and status clearly visible, day or night. When 'off', the word 'off' appears at the top of the switch. When 'on', only the function label is visible on the switch. There's no real need to have a light come on or off to indicate status. The status is visible and 'touchable'. The backlighting combined with the switch design and switch labeling make it east to find, monitor and operate each switch. And when a bulb unseats, I can easily see that one of my switches is unlit and needs to be tweaked. But otherwise, the (mal)functioning of the back light is meaningless. So, to anyone using this good looking series of Honeywell rockers, I suggest the following: - Using the lamps only for backlighting the switch top. It must be dimmable. Use LEDs with integral resistors. - Get custom labeling for each switch top. For simple on/off function, put 'off' at the top of each switch. - Consider using the good looking AML41 series of indicators for indicator lamps. They visually match the AML34 switch series, use the same lamps, etc. The indicator tops are available in colors (green, yellow, red). A two bulb model can be used for stuff like "Door L/R" open indications. For 'Door' and 'Oil Pressure', I used red tops, left the indicators undimmed and glued the LED bulbs in place. For 'Master Warn', 'Low Voltage', and 'Boost Pump', I used yellow and green indicator tops and made them dimmable since they may come on and stay on at night. Sources for these switches, indicators, LED bulbs, and labeling have all been listed on this forum. I had to do some additional searching for the switch models I needed for AP Nav Source switching and Flaps. Having the Flap switch physically resemble all my other switches looks good, but some will prefer a different type of switch. Works well for me though. Carlos, I know you weren't necessarily looking for that much input but hope it's useful. Bill "N215TG is halfway thru year 3" Watson www.buildersbooks.com www.homebuilthelp.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?AeroElectric-List ________________________________________________________________________________
Date: Jan 06, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
> An interesting and unexpected side effect - I've received > emails direct from others that say they are also interested in this > type of architecture, specifically the automatic "redundant" bus > feature for critical devices to get power from either the primary > or secondary power buses. Not sure what the term "automatic redundant" feature is all about . . . for what kind of failure is there value in offering an 'automatic' response? Let's try another tack . . . You said you wanted dual batteries and no always hot busses. Okay. Consider this variant on the Z07 work-in-process . . . http://tinyurl.com/mevf3n8 What failures in this architecture pose any unacceptable/unmanageable risks? In what way are your design goals yet to be realized? Bob . . . ________________________________________________________________________________
Date: Jan 06, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
Hi Bob McC, Thank you for looking things over and offering feedback. You make a very good point, and I'll have to think about this for a bit. The original intent was to have a system that could run specific critical equipment from either of two completely redundant power buses and battery power sources, and that both batteries would be charging when the alternator is enabled. Recently on the list we've been talking about running in an alternator-only mode, and I thought it a nice feature that my proposed architecture would allow this. However, I missed the fact that in doing so I now had no way to disable each of the separate buses if the alternator were running. Thank you for highlighting that! :-) Bob M offered a new dual battery Z-7 diagram this morning that offers more food for thought. I haven't had time to look at it with any detail, but I look forward to doing so later. If I am reading it correctly, at first glance it also seems to share a similar characteristic whereas both the main power bus and the endurance bus are always powered if the alternator is powered, with no way to individually remove power from each bus separately. A difference is that there is a single switch that controls the alternator and main battery contactor, and is wired such that the alternator will always be turned off first before the main battery contactor is turned off (ie, no alternator-only mode). With either the aux or main contactors on, both power buses will be enabled and there is no independent control to turn each bus off individually. Dual-Bat Z-7 requires two switches to shut down all power, and mine requires three, as you indicate. I could replace the alternator and main switches with a combined switch similar to Z-7, removing the alternator-only mode, which may be a good thing to do and simplifies the user experience, as well as allowing for each power bus to be separated and powered independently. I think the chances of both batteries failing and requiring an alternator-only mode are so remote that it is not worth worrying about. Thank you! -Dj On 01/05/2014 10:06 PM, Bob McCallum wrote: > > First; it would appear that what you have drawn will function. > > Is that function what you intend?? Or expect?? I'm not sure. It will power > the components you mention from either of two sources redundantly, but is it > what you want?? My second point below may be the gotcha you're alluding to > and may not have considered but I don't know. > > Second; turning off either the primary or secondary power (master?) switch, > as the circuit is drawn, will not turn off the respective primary or > secondary buss so long as the alternator is functioning. The alternator will > support the buss directly without benefit of the corresponding battery. The > master switches only serve to disconnect the batteries not turn off the > buss. If this is your desired goal then it will work. > This is not necessarily any sort of functional problem, just that you may > turn off one of these two master switches expecting the corresponding buss > to shut down and it won't. As long as you know that this is "normal" for the > way you've wired the circuit and are expecting this result then all is well. > Is there any conceivable instance when you would wish to shut down a buss > utilizing the corresponding master switch?? I so, then you need to be aware > that for this to happen you must also shut down the alternator. > > The down side is that in the case (heaven forbid) of a "crash" or "accident" > turning off the master switches does not "kill all power" as the electrical > system is still kept alive by the alternator if it is functioning and the > engine is turning. (even wind milling). Your wiring requires the > manipulation of three switches to fully shut down electrical power. > > Bob McC -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 06, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: Illuminated Rocker switches - revisited
Theoretically, I think the only way to get the logic you describe is with 2 lamps. That is, use the AML24G series instead of the AML24F that I assume you are looking at now. The 'G' has two lamps. Additionally you would need to two separate dimmers, one for each lamp circuit. I in fact have 3 dimmers on my panel - one for switches, one for indicators and one for the map light. You would in effect have the same configuration of dimmers. Interestingly enough, Perihelion Design sells the dimmers individually or as a discounted pack of 3 as I recall. Bill On 1/6/2014 3:57 AM, Carlos Trigo wrote: > > Bill > > Thank you for all your comments, and information on your experience. > > It's always important to be aware of everyone's "hands on" experience, > which helps in making decisions. For sure I will take it in consideration. > > Nevertheless, even being only a theoretical knowledge, I would like to > know how could I achive my initial idea ... > > Carlos "thru year 2 building the -10" Trigo > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > Bill Watson > Sent: domingo, 5 de Janeiro de 2014 19:42 > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Illuminated Rocker switches - revisited > > > --> > > > Carlos, based on my experience with these switches (350+ hours, <10% > @night), I'd suggest taking a different approach to using the lights. > > I know you aren't necessarily looking for a different approach so I'll > first mention 2 problems with using the lights to indicated on/off > > functionality: > > 1) The lights at full brightness are blinding at night. I'd suggest > that they must be (adjustably) dimmed in all modes unless they are > intended to signify a fault of some sort. I think that's what you are > trying to accomplish in Version C. In that case, I'm not sure how you > would accomplish full bright during daytime versus on and dimmed at > night. Additionally, the dimmer would need to be setup so that at > it's lowest setting, it would still be visible during day and night > (difficult). > > 2) The switch lights are subject to a high frequency of failure. If > the application was for gear retract and 'light-on' meant 'all green', > I'm sure one would want to use a Honeywell series with an integrated > lamp wired to indicate on/off status. What's the problem with this > series? > > Well, once you've switched to LEDs, you've eliminated incandescent > bulb failures and that's good. None of my LED bulbs have failed. But > the bulbs do not seat reliably in these switches, at least not > reliably enough on our vibrating panels . If used for landing gear > status - you'd end up aborting the occasional landing for lamp socket > unseats. > > They may be okay for indicating a landing light is on but my > experience is that they will occasionally unseat. In my case, I use > some un-switched indicators with the same lamp socket. For my low oil > fault indicator, I glued the lamp in place to prevent unseats and > avoid missing a fault indication. > > That said, I'm very happy with my panel switches but I took a slightly > different approach that aligns well with the switches' characteristics. > > On my panel, the occasional bulb unseat is just a nuisance that is > easily detected and corrected. > > The lighting on these switches are just 'back lighting' on my panel. > At night, their backlighting completely eliminates the need for post > lights or map lights to find, monitor and operate switches. At high > intensity, they look great in full daylight though they are not really > needed. > > Dimmed at night they are simply GREAT! > > The key point is that the labeling on the switches makes each switch's > function and status clearly visible, day or night. When 'off', the > word 'off' appears at the top of the switch. When 'on', only the > function label is visible on the switch. There's no real need to have > a light come on or off to indicate status. The status is visible and > 'touchable'. The backlighting combined with the switch design and > switch labeling make it east to find, monitor and operate each switch. > > And when a bulb unseats, I can easily see that one of my switches is > unlit and needs to be tweaked. But otherwise, the (mal)functioning of > the back light is meaningless. > > So, to anyone using this good looking series of Honeywell rockers, I > suggest the following: > > - Using the lamps only for backlighting the switch top. It must be > dimmable. Use LEDs with integral resistors. > > - Get custom labeling for each switch top. For simple on/off > function, put 'off' at the top of each switch. > > - Consider using the good looking AML41 series of indicators for > indicator lamps. They visually match the AML34 switch series, use the > same lamps, etc. The indicator tops are available in colors (green, > yellow, red). A two bulb model can be used for stuff like "Door L/R" > > open indications. For 'Door' and 'Oil Pressure', I used red tops, > left the indicators undimmed and glued the LED bulbs in place. For > 'Master Warn', 'Low Voltage', and 'Boost Pump', I used yellow and > green indicator tops and made them dimmable since they may come on and > stay on at night. > > Sources for these switches, indicators, LED bulbs, and labeling have > all been listed on this forum. I had to do some additional searching > for the switch models I needed for AP Nav Source switching and Flaps. > > Having the Flap switch physically resemble all my other switches looks > good, but some will prefer a different type of switch. Works well for > me though. > > Carlos, I know you weren't necessarily looking for that much input but > hope it's useful. > > Bill "N215TG is halfway thru year 3" Watson > > www.aeroelectric.com > > www.buildersbooks.com > > www.homebuilthelp.comwww.mypilotstore.com > > www.mrrace.comhref="http://www.matronics.com/contribution">http://www.matronics.com/contribution > > http://www.matronics.com/Navigator?AeroElectric-List > > http://forums.matronics.com > > * > > * > > No virus found in this message. > Checked by AVG - www.avg.com <http://www.avg.com> > ________________________________________________________________________________
Subject: Re: Proposed new Z diagram?
From: "user9253" <fransew(at)gmail.com>
Date: Jan 06, 2014
Attached is one more recipe to help fill the 1000 page cookbook of electrical architectures. :-) To keep it simple, this schematic has only one bus which is fed from both ends. The failure of any one wire or terminal or switch or relay will not interrupt power to the bus. In the event of low voltage, the pilot should shut off master switch #1. Doing so will shut off power to the alternator field and master contactor coil, thus conserving battery energy. It is up to the pilot to shut off any other unnecessary loads. Although this architecture is intended for a simple aircraft, the single bus could supply power to an IFR instrument panel or to an electrically dependent engine without danger of power loss due to the failure of any one component. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416653#416653 Attachments: http://forums.matronics.com//files/simple_elect_system_102.pdf ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Illuminated Rocker switches - revisited
Date: Jan 06, 2014
Carlos; The simplest way to achieve what you're asking would be to use version "C" with the diode in the lead coming from the panel light dimmer then add another dimmer between your B+ supply at the bottom of the switch and the switch also through a diode to prevent back feed between the two dimmers. This way your panel light dimmer will control the intensity of the identification illumination and the dimmer in the B+ supply will control the intensity of the "on" indication. These two uses of the lamp will however lead to uncertainty as to what the lamp indicates because there will no way to differentiate between background illumination and "on" indication. Depending on the relative dimmer settings the brightness might change between the two functions but either function could override the other in terms of brightness. This will function as you've asked, but not too useful in my humble opinion because of the uncertainty in what is being indicated. Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Monday, January 06, 2014 3:48 AM Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Bob I am probably asking for too much, but my idea is: - To have the switch lamp as a "normal" illumination feature, which lits together with the Panel lights, and is dimmed by the Panel lights dimmer - To have the switch lamp as a warning feature, which lits whenever I turn On that particular circuit, and - be able to dim the lamp, in both ocasions. Independently of this being or not a good operation choice, how can this be achieved? What changes should I make in circuit B or C to achieve the features above? Thanks Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 16:48 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Not quite sure what it is you're trying to achieve. Circuit "A" gives night time illumination of the switch controlled by the dimmer but no indication if the switch is on or off. Circuit "B" gives full brightness indication of whether the switch is on or off but no night time illumination to identify the switch if it's off. Circuit "C" (with the addition of the diode) gives night time identification of the switch controlled by the dimmer and also full brightness indication of the on/off state day or night. (basically the functionality of both "A" & "B" combined) Are you asking for "C" to give night time illumination of the switch controlled by the dimmer, day time ONLY indication of the on/off state at full brightness and no indication of the on/off state at night???? This seems a bit odd as the illumination of the switch would indicate different things at different times depending upon the position of other switches. Could be confusing??? OR Are you asking that the "ON" condition of the switch is indicated by illumination of the lamp but also dimmed by the dimmer???? If this is the case then use circuit "B" but supply the lamp power from the dimmer circuit rather than B+ as you've shown. Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 9:54 AM Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Thanks Bob McC So, in version "C", what changes should I make in the circuits, if I want the panel lights dimmer to dim the switch lamp whenever the switch is "On"? Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 14:13 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Simply place a diode in the lead from the dimmer to avoid back feeding the rest of the dimmed lamps. (This circuit "C" will illuminate the switch at full brightness whenever the switch is "on" regardless of dimmer position.) Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 7:00 AM Subject: AeroElectric-List: Illuminated Rocker switches - revisited Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit .. :-( So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
Date: Jan 06, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
> the alternator will always be turned off first >before the main battery contactor is turned off (ie, no alternator-only >mode). With either the aux or main contactors on, both power buses will >be enabled and there is no independent control to turn each bus off >individually. Assuming that the Viking engine with the as- proposed alternator does run gracefully in an alternator only mode, then the whole inter-linked switch philsosopy for battery and alternator is moot. This figure illustrates the opptions for being relieved of that constraint . . . http://tinyurl.com/mhblorq > Dual-Bat Z-7 requires two switches to shut down all power, and mine >requires three, as you indicate. I could replace the alternator and >main switches with a combined switch similar to Z-7, removing the >alternator-only mode, which may be a good thing to do and simplifies the >user experience, as well as allowing for each power bus to be separated >and powered independently. I think the chances of both batteries >failing and requiring an alternator-only mode are so remote that it is >not worth worrying about. How does a battery fail? If such a failure occurs in flight, how do you know it has happened? What light comes on to say, "Battery X Fail"? You have articulated some goals for addressing a constellation of failures as yet not clearly defined. When conducting an FMEA on a system or product the following questions are posed and answers sought: How might this part fail? How will I know that it failed? Can the effects of the failure be immediately known and dealt with in a simple, prescribed manner? Is the failure pre-flight detectable? If not can it be made detectable. I that's not possible/ practical . . . what sort of testing is called for and at what intervals? How does any particular failure impact probability of comfortable termination of a flight? (a) Will any identified failure produce an immediate risk to ship's systems? (b) Will any identified failure over-tax my abilities to manage the event while maintaining competent control of the airplane? I have split the DC POWER MASTER into two switches which increases the number of power management controls to a total of 6. That gives you 36 possible combinations of switch positions some small number of which will result in the engine stopping . . . so those are easy to eliminate. Of the remaining combinations, what are the criteria for selecting/rejecting any combination that keeps the engine running and at least some stuff lit on the panel? At some point, after all the colors are laid down with the favorite brush strokes, you need to craft the pilot's operating handbook for how the switches are used. Do all those options serve a predictable, useful purpose? It's one thing to have so many options and control over those options . . . consider that each option should be deduced and prescribed in advance. Lots of options can work against you should one become reduced to a game of "flipping switches until things work better" while distracting concentration from your duties as a pilot. Bob . . . ________________________________________________________________________________
Date: Jan 07, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
At 09:01 PM 1/6/2014, you wrote: > While considering the size and utilization of batteries, add the following into your deliberations: If the batteries are of different size, will the smaller be capable of cranking the engine? I.e. 17 a.h. or larger? If so, then you can alternate between batteries for starting the engine. This philosophy offers a pre-flight test of battery health and integrity of associated wiring (contactors etc.) If it's never used to crank the engine, then consider the philosophy for assurance of continued airworthiness. If the batteries are the same size, then one has the option of simply rotating a new battery into the more strenuous/critical slot (probably supporting the motive power bus) and moving the original battery into the other slot. This alleviates any need to accomplish more introspective testing. All you need is to craft a change-out philosophy tailored for the most economical outcome. Perhaps a yearly rotation of a low cost battery as opposed to a premium device. I noticed a suggestion in the Viking drawings for using lithium batteries. Obviously NOT low cost and probably not candidates for periodic rotation . . . now you'll need a more introspective protocol for assuring continued air worthiness. If rotation is not a viable option, then periodic inspection for quantifying capacity is indicated. System reliability and failure tolerance is built on KNOWING limits . . . Something to factor into crafting and implementing the grand-plan . . . Bob . . . Bob . . . ________________________________________________________________________________
Date: Jan 07, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: Illuminated Rocker switches - revisited
I agree Bob McC. Carlos, one might think that the AML24G series with two lamps would provide a path forward from what Bob described, that is, using 2 dimmers on 2 two different lamps on a single switch. At least I know I would think that the 24G would be a solution. However, I used a couple of 2 lamp indicators in this product family to try and indicate closure of the left and right doors and ran into a slight problem. A problem that I'm thinking you might run into with the 2 lamp switches as well. I used the AML41 series of indicators that match up nicely with the AML24 series of switches. Just like in the switches, there are 1 lamp (AML41C) and 2 lamp (AML41D) versions. The 2 lamps are side by side and I figured they could be used with the proper indicator top label, to signify whether the Left and/or Right doors are closed properly on my RV10. (I also used such an indicator for dual 'low voltage' indications on my Z-14 dual battery/dual bus electrical system). What I found is that the 2 lamp version easily facilitates such wiring, but one cannot visually distinguish between the left and right lights easily. When both are on, the indicator is just brighter. With either 1 lamp on, it's 'normal' brightness without any clear indication of which lamp is on. This was only a minor problem however. I was able to modify the cap top with a plastic insert to block the lamp light from leaking over light up the entire indicator so that one could easily tell which lamp was lit; uncertainty changed to certainty. My sense is that the 2 lamp AML24G series will work the same way. That is, it's not designed so that the 2 lamps are easily distinguishable from one another. Rather the design relies on the rocker position and the labeling on the switch top to make such distinctions. Furthermore, the fix I did on the indicator will not work on the switch. So in the end, I think you will be exactly in the uncertain situation Bob McC describes below. Bill "really missing the electrical and panel development tasks from the build" Watson (I would add that Honeywell does have switch series where the lamp is designed to indicate function rather than just back lighting. From what I recall however, those switches are not backlit. There may be other lines that do both.) On 1/6/2014 9:21 PM, Bob McCallum wrote: > > *Carlos;* > > ** > > *The simplest way to achieve what you're asking would be to use > version "C" _with_ the diode in the lead coming from the panel light > dimmer then add _another_ dimmer between your B+ supply at the bottom > of the switch and the switch _also through a diode_ to prevent back > feed between the two dimmers. This way your panel light dimmer will > control the intensity of the identification illumination and the > dimmer in the B+ supply will control the intensity of the "on" > indication. These two uses of the lamp will however lead to > uncertainty as to what the lamp indicates because there will no way to > differentiate between background illumination and "on" indication. > Depending on the relative dimmer settings the brightness might change > between the two functions but either function could override the other > in terms of brightness. This will function as you've asked, but not > too useful in my humble opinion because of the uncertainty in what is > being indicated.* > > ** > > *Bob McC* > > ** > > ________________________________________________________________________________
Date: Jan 07, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
At 09:01 PM 1/6/2014, you wrote: > Discussions about the Viking installation have raised heretofore unconsidered questions. Since the earliest days of the change-over from generators to alternators, the GENERAL consensus and design philosophies have held that alternators should be only operated with a battery on line. There have been the odd exception . . . Bonanzas and Barons have always offered alternator operation independently of batteries . . . there may be others about which I have no knowledge. If Viking has officially asserted that their product will function alternator-only, then there are interesting questions to be explored for crafting a new design philosophy. Obviously, the engine driven power source is at the foundation of energy pyramid. IF the current generation of alternators and system loads are amenable to alternator-only operations, then the legacy design goal for taking an alternator off line before the battery (split rocker philosophy) forces a waste of a potentially valuable resource. I'm going to noodle out some experiments to be conducted, probably at B&C on their test stand, to gather data on the quality and integrity of energy available from an alternator running barefoot. No doubt inquiring minds would like to KNOW . . . In the mean time, you Viking customers have solid justification for asking the supplier, "Are alternator-only operations 'approved' under your design goals? Are there risks to alternator- only operations. If I hit the system with a hydraulic pump motor or 250 watt landing light, can the alternator be stalled? What tests have been conducted to support your assertions?" Bob . . . ________________________________________________________________________________
Date: Jan 07, 2014
From: Jeff Page <jpx(at)qenesis.com>
Subject: Re: Proposed new Z diagram?
I did have a car-sized battery in my boat explode once. It was happy with the current draw to tilt the motor, but the starter current draw did something to it. It had responded normally to the battery charger and had normal voltage before I put it in the boat in the spring. It was a heck of a mess to clean up. A fully enclosed battery box is recommended ! I agree the switches will be complex to operate in the air when a failure occurs. For my design, I had to write out the checklist sequence for various scenarios before I greatly simplified my design (not electrically dependent engine). For this proposed Z diagram, I suggest considering using a progressive switch to combine the main battery and alternator into a single switch. In the event of a fire, shutting off the two battery switches will take away all power from the main bus. The engine switches are not symmetrical in operation. That is, the Normal switch works without the main battery switch on. The Aux switch does not provide power to the engine unless the Aux Battery switch is also on. This could be confusing while handling a failure in flight. Although a diode could be connected to the Endurance bus, my preference would be to have the Aux engine independent of the Endurance bus switch as well, which means adding another relay. Jeff Page Dream Aircraft Tundra #10 > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> > Subject: Re: AeroElectric-List: Proposed new Z diagram? > > >> the alternator will always be turned off first >> before the main battery contactor is turned off (ie, no alternator-only >> mode). With either the aux or main contactors on, both power buses will >> be enabled and there is no independent control to turn each bus off >> individually. > > Assuming that the Viking engine with the as- > proposed alternator does run gracefully in > an alternator only mode, then the whole inter-linked > switch philsosopy for battery and alternator is > moot. This figure illustrates the opptions for > being relieved of that constraint . . . > > http://tinyurl.com/mhblorq > > >> Dual-Bat Z-7 requires two switches to shut down all power, and mine >> requires three, as you indicate. I could replace the alternator and >> main switches with a combined switch similar to Z-7, removing the >> alternator-only mode, which may be a good thing to do and simplifies the >> user experience, as well as allowing for each power bus to be separated >> and powered independently. I think the chances of both batteries >> failing and requiring an alternator-only mode are so remote that it is >> not worth worrying about. > > How does a battery fail? If such a failure occurs > in flight, how do you know it has happened? What > light comes on to say, "Battery X Fail"? > > You have articulated some goals for addressing > a constellation of failures as yet not clearly > defined. > > When conducting an FMEA on a system or product > the following questions are posed and answers > sought: > > How might this part fail? > > How will I know that it failed? Can the effects > of the failure be immediately known and > dealt with in a simple, prescribed manner? > > Is the failure pre-flight detectable? If not can > it be made detectable. I that's not possible/ > practical . . . what sort of testing is called > for and at what intervals? > > How does any particular failure impact probability > of comfortable termination of a flight? > > (a) Will any identified failure produce an immediate > risk to ship's systems? > > (b) Will any identified failure over-tax my abilities > to manage the event while maintaining competent > control of the airplane? > > I have split the DC POWER MASTER into two switches > which increases the number of power management controls > to a total of 6. That gives you 36 possible combinations > of switch positions some small number of which will > result in the engine stopping . . . so those are > easy to eliminate. Of the remaining combinations, > what are the criteria for selecting/rejecting any > combination that keeps the engine running and at least > some stuff lit on the panel? > > At some point, after all the colors are laid down > with the favorite brush strokes, you need to craft > the pilot's operating handbook for how the switches > are used. Do all those options serve a predictable, > useful purpose? > > It's one thing to have so many options and control > over those options . . . consider that each option > should be deduced and prescribed in advance. Lots > of options can work against you should one become reduced > to a game of "flipping switches until things work better" > while distracting concentration from your duties as a > pilot. > > > Bob . . . ________________________________________________________________________________
From: "Carlos Trigo" <trigo(at)mail.telepac.pt>
Subject: Illuminated Rocker switches - revisited
Date: Jan 07, 2014
Thank you again Bob McC I understand your critique, and I even agree with it, referring to night operations. However, on day operations, the light indication feature would be usefull, since the background illumination will be Off. Well, your recommendation and Bill Watson=92s experience and descriptions will surely contribute for my final decision. Thanks Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: ter=E7a-feira, 7 de Janeiro de 2014 02:22 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Carlos; The simplest way to achieve what you=92re asking would be to use version "C" with the diode in the lead coming from the panel light dimmer then add another dimmer between your B+ supply at the bottom of the switch and the switch also through a diode to prevent back feed between the two dimmers. This way your panel light dimmer will control the intensity of the identification illumination and the dimmer in the B+ supply will control the intensity of the =93on=94 indication. These two uses of the lamp will however lead to uncertainty as to what the lamp indicates because there will no way to differentiate between background illumination and =93on=94 indication. Depending on the relative dimmer settings the brightness might change between the two functions but either function could override the other in terms of brightness. This will function as you=92ve asked, but not too useful in my humble opinion because of the uncertainty in what is being indicated. Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Monday, January 06, 2014 3:48 AM Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Bob I am probably asking for too much, but my idea is: - To have the switch lamp as a =93normal=94 illumination feature, which lits together with the Panel lights, and is dimmed by the Panel lights dimmer - To have the switch lamp as a warning feature, which lits whenever I turn On that particular circuit, and - be able to dim the lamp, in both ocasions. Independently of this being or not a good operation choice, how can this be achieved? What changes should I make in circuit B or C to achieve the features above? Thanks Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 16:48 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Not quite sure what it is you=92re trying to achieve. Circuit =93A=94 gives night time illumination of the switch controlled by the dimmer but no indication if the switch is on or off. Circuit =93B=94 gives full brightness indication of whether the switch is on or off but no night time illumination to identify the switch if it=92s off. Circuit =93C=94 (with the addition of the diode) gives night time identification of the switch controlled by the dimmer and also full brightness indication of the on/off state day or night. (basically the functionality of both =93A=94 & =93B=94 combined) Are you asking for =93C=94 to give night time illumination of the switch controlled by the dimmer, day time ONLY indication of the on/off state at full brightness and no indication of the on/off state at night???? This seems a bit odd as the illumination of the switch would indicate different things at different times depending upon the position of other switches. Could be confusing??? OR Are you asking that the =93ON=94 condition of the switch is indicated by illumination of the lamp but also dimmed by the dimmer???? If this is the case then use circuit =93B=94 but supply the lamp power from the dimmer circuit rather than B+ as you=92ve shown. Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 9:54 AM Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Thanks Bob McC So, in version =93C=94, what changes should I make in the circuits, if I want the panel lights dimmer to dim the switch lamp whenever the switch is =93On=94? Carlos From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: domingo, 5 de Janeiro de 2014 14:13 Subject: RE: AeroElectric-List: Illuminated Rocker switches - revisited Simply place a diode in the lead from the dimmer to avoid back feeding the rest of the dimmed lamps. (This circuit =93C=94 will illuminate the switch at full brightness whenever the switch is =93on=94 regardless of dimmer position.) Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Carlos Trigo Sent: Sunday, January 05, 2014 7:00 AM Subject: AeroElectric-List: Illuminated Rocker switches - revisited Guys You remember my before-Christmas query about those Honeywell illuminated rocker switches. They are DPST switches, and with your help I came to the conclusion that the 2 upper vertical tabs are the 2 (independent) lamp contacts. So, I just have to use one pair of the lower horizontal tabs (one pole) to control the circuits I need, and the 2 upper vertical tabs to illuminate the lamp. Right! Now, the reason why I am now posting again about these switches is the way I am going to use them. Apologizing for the quality of the drawing, I designed the circuits in 3 versions: I have no doubt that version A and version B above are going to do what they are supposed to (explained below each version). My problem is version C, if I want the switch lamp to lit in both situations : - In night operation, the switch lamp will illuminate when I turn On the Panel Lights (through the Dimmer), and/or - Whenever I turn On the switch itself (for example, when I turn On the Landing Light in day operation, and want the switch lamp to be lit to warn me the LND Light is On when taxiing) I suppose that the version C above will give a nice short-circuit =85. L So I need you electron experts to help me design the correct circuits for version C. Thanks Carlos ________________________________________________________________________________
Subject: Re: Proposed new Z diagram?
From: Thomas E Blejwas <tomblejwas(at)yahoo.com>
Date: Jan 08, 2014
Bob, You wrote: > Assuming that the Viking engine with the as- > proposed alternator does run gracefully in > an alternator only mode, then the whole inter-linked > switch philsosopy for battery and alternator is > moot. This figure illustrates the opptions for > being relieved of that constraint . . . > > http://tinyurl.com/mhblorq The split of the "master" switch also allows the engine to be operated from the aux battery and alternator. Why would you? I can imagine my battery monitor on the main battery indicating very high charging current and low voltage. I would interpret this as something wrong with the main and switch to the aux. Because the alternator for the Viking is an internally regulated ND, I would use a contactor with a "crow bar" for a disconnect, in the event of an o.v. runaway. I would also connect the alternator sense wire without a switch to the "motive" bus, so it can't be accidentally shut down while the engine is running and destroy the permanent-magnet alternator. I would still be able to pull the alternator CB in the event of an emergency. Hope these make sense. Tom Sent from my iPad > On Jan 6, 2014, at 8:01 PM, "Robert L. Nuckolls, III" wrote: > > > > >> the alternator will always be turned off first >> before the main battery contactor is turned off (ie, no alternator-only >> mode). With either the aux or main contactors on, both power buses will >> be enabled and there is no independent control to turn each bus off >> individually. > > Assuming that the Viking engine with the as- > proposed alternator does run gracefully in > an alternator only mode, then the whole inter-linked > switch philsosopy for battery and alternator is > moot. This figure illustrates the opptions for > being relieved of that constraint . . . > > http://tinyurl.com/mhblorq > > >> Dual-Bat Z-7 requires two switches to shut down all power, and mine >> requires three, as you indicate. I could replace the alternator and >> main switches with a combined switch similar to Z-7, removing the >> alternator-only mode, which may be a good thing to do and simplifies the >> user experience, as well as allowing for each power bus to be separated >> and powered independently. I think the chances of both batteries >> failing and requiring an alternator-only mode are so remote that it is >> not worth worrying about. > > How does a battery fail? If such a failure occurs > in flight, how do you know it has happened? What > light comes on to say, "Battery X Fail"? > > You have articulated some goals for addressing > a constellation of failures as yet not clearly > defined. > > When conducting an FMEA on a system or product > the following questions are posed and answers > sought: > > How might this part fail? > > How will I know that it failed? Can the effects > of the failure be immediately known and > dealt with in a simple, prescribed manner? > > Is the failure pre-flight detectable? If not can > it be made detectable. I that's not possible/ > practical . . . what sort of testing is called > for and at what intervals? > > How does any particular failure impact probability > of comfortable termination of a flight? > > (a) Will any identified failure produce an immediate > risk to ship's systems? > > (b) Will any identified failure over-tax my abilities > to manage the event while maintaining competent > control of the airplane? > > I have split the DC POWER MASTER into two switches > which increases the number of power management controls > to a total of 6. That gives you 36 possible combinations > of switch positions some small number of which will > result in the engine stopping . . . so those are > easy to eliminate. Of the remaining combinations, > what are the criteria for selecting/rejecting any > combination that keeps the engine running and at least > some stuff lit on the panel? > > At some point, after all the colors are laid down > with the favorite brush strokes, you need to craft > the pilot's operating handbook for how the switches > are used. Do all those options serve a predictable, > useful purpose? > > It's one thing to have so many options and control > over those options . . . consider that each option > should be deduced and prescribed in advance. Lots > of options can work against you should one become reduced > to a game of "flipping switches until things work better" > while distracting concentration from your duties as a > pilot. > > > > Bob . . . > > > > ________________________________________________________________________________
Date: Jan 08, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
At 07:57 AM 1/8/2014, you wrote: > > >Bob, > >You wrote: > > Assuming that the Viking engine with the as- > > proposed alternator does run gracefully in > > an alternator only mode, then the whole inter-linked > > switch philsosopy for battery and alternator is > > moot. This figure illustrates the opptions for > > being relieved of that constraint . . . > > > > http://tinyurl.com/mhblorq > >The split of the "master" switch also allows the engine to be >operated from the aux battery and alternator. Why would you? I can >imagine my battery monitor on the main battery indicating very high >charging current and low voltage. I would interpret this as >something wrong with the main and switch to the aux. I'm not suggesting ANY particular mode of operation . . . yet. DJ has proposed an architecture for which he requested a considered critical review. My input to this discussion goes toward understanding the rationale for each proposed feature that states, "when this happens, do this." At the same time, there is idea that alternator-only ops MIGHT be a good thing to review. Our current paradigm is rooted in the 1960's. The drill for crafting any system is to do the FMEA and then add/adjust features to minimize workloads and risks for the catalog of failures. Without such debate, we can only assess DJ's efforts from the standpoint of being a work of art or a photograph that is pleasant to look at . . . but of unknown value for a pilot that is wrestling with what could become a bad day in the cockpit. Bob . . . ________________________________________________________________________________
Date: Jan 08, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
At 07:16 PM 1/6/2014, you wrote: > >Attached is one more recipe to help fill the 1000 page cookbook of >electrical architectures. :-) >To keep it simple, this schematic has only one bus which is fed from >both ends. The failure of any one wire or terminal or switch or >relay will not interrupt power to the bus. In the event of low >voltage, the pilot should shut off master switch #1. Doing so will >shut off power to the alternator field and master contactor coil, >thus conserving battery energy. It is up to the pilot to shut off >any other unnecessary loads. > Although this architecture is intended for a simple aircraft, the > single bus could supply power to an IFR instrument panel or to an > electrically dependent engine without danger of power loss due to > the failure of any one component. >Joe > >-------- >Joe Gores What you have offered my friend is certainly appropriate to say Figure Z-0 . . . a base line from which our systems have evolved since the first battery/ generator system was installed in an airplane. A boat-load of airplanes were successfully flown for millions of hours with this architecture which was unchanged until that pesky germanium transistor showed up for work and scared the pants off of too many system integrators who were happy with the status quo . . . the avionics master switch was born and things took off from there. It has evolved from there in many ways . . . some good . . . some not so good. But your suggestion is an excellent reminder of the idea that the best systems are crafted on a solid foundation that's 99% golden . . . adding only those features which address a tiny but risky fraction of the rest. Thanks! Bob . . . ________________________________________________________________________________
Date: Jan 08, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
On 01/08/2014 09:12 AM, Robert L. Nuckolls, III wrote: > The drill for crafting any system is to do the FMEA > and then add/adjust features to minimize workloads > and risks for the catalog of failures. > > Without such debate, we can only assess DJ's > efforts from the standpoint of being a work of > art or a photograph that is pleasant to look at . . . > but of unknown value for a pilot that is wrestling > with what could become a bad day in the cockpit. I apologize for not getting back to you on this and your other questions. This thing called "work" keeps getting in the way... :-) I will work on refining and clarifying my "feature" list and we can definitely discuss! :-) -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 08, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
Bob, I think I am getting a glimmer of understanding of the underlying message you've been trying to communicate. I've been looking at this as a top-down approach, and I presented a draft in roughly step 3 of my design process and you've been asking about things back in step 1 that I've attempted to communicate, but have failed to do so successfully. You've also been asking about things in step 5, but we aren't there yet... :-) In rough terms, my "steps" are along the lines of: 1) List features and design goals. 2) Draft a circuit to reflect step 1. Note this is to illustrate a functional representation, and is not intended as a implementation diagram, thus specific values for components are not indicated at this time. 3) Review the circuit and verify functionality, checking for undesired behaviour, etc. (This is where I submitted my first post to the mailing list asking for peer review) 4) Spec each individual load and determine the appropriate location for each load in the circuit. Examples would be to finalize the list of which devices would be on the redundant bus, which would be on the main bus, etc. 5) Fill in specific values for components in the circuit diagram and draft an implementation diagram. 6) Review, verify, finalize. 7) Build the circuit and test, test, test. Here is my list of features and design goals: 1) There are devices that are considered critical to the safe operation of the aircraft. These devices should be able to draw power from two completely independent power buses and battery sources. This shall be known as the "redundant" bus. 2) When everything is on, devices on the redundant bus should be able to automatically draw power from either source, with no user intervention required. Ie, if one of the bus/batteries fails or is turned off, the devices on the redundant bus will remain powered on using the other source. 3) Bonus feature if alternator-only mode can be optionally supported. 4) Minimize "always-hot" wires. 5) No parasitic loads on the battery when everything is "off" (ie, clocks, etc.). 6) Each battery and associated bus should be able to be switched "off" and isolated from the rest of the circuit. 7) With special regard to the engine ignition, the ability to switch off independently of the other devices for pre-flight equivalent of "mag checks". Notes: The EFIS has three built-in diode isolated power inputs. This implies that it can be wired directly to the primary and secondary power buses directly using two of those inputs. Devices having only one power input and that are considered critical are wired to the redundant bus. Other non-critical devices will be wired to the primary bus. The aircraft will initially have one mag and one Electronic Ignition (EI). Eventually the second mag will likely be replaced with a second Electronic Ignition. Based on discussions that we've had so far on the list, I've already realized a change to be made from my initial drawing with regards to how the ECU is connected. There will be one switch for the mag, and one switch for the EI (versus the two switches for the single EI as shown currently). When the mag is swapped for the second EI, the switch will be swapped as well, leaving one switch for each EI, allowing them to be switched on and off independently. Physical layout: My panel is laid out such that the engine switches are separate from the rest. The three will be laid out as Mag (or 1st EI), 2nd EI, Starter. Electrical would be Primary Power, Alternator, Secondary Power, followed by the switches for the lights, etc. Operations: Normal operations are Primary, Alternator, and Secondary switches in the on position before engine start, and until engine shutdown. In the event of "smoke", Primary and Alternator would be turned off by hitting the two leftmost switches. This cuts power to all but the flight critical devices and has the highest chance of cutting power to whatever is "smoking". If "smoke" continues, turn on Primary power and turn off Secondary. If "smoke" still continues, get on the ground ASAP - one or the other power bus must remain on to power the engine and EFIS. Note there is a good argument to be made to replace the two separate Alternator and Primary power switches with a combined three position switch. This would reduce the total DC power switch count to 2, and slightly reduce operations complexity while only giving up alternator-only mode, which has dubious value in a two redundant bus arrangement. After further thought, I am going to make this change in my diagram. -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: "Roger & Jean" <mrspudandcompany(at)verizon.net>
Subject: DIY Marker beacon antenna
Date: Jan 08, 2014
I have a wooden airplane in which I will be installing a Marker beacon receiver. My question is: Is it relatively simple to fabricate an antenna, or should I consider purchasing one? I assume it can be put on the inside of the airframe without a significant loss of signal strength. Roger ________________________________________________________________________________
From: "R. curtis" <mrspudandcompany(at)verizon.net>
Subject: Re: DIY Marker beacon antenna
Date: Jan 08, 2014
> I have a wooden airplane in which I will be installing a Marker beacon > receiver. > > My question is: Is it relatively simple to fabricate an antenna, or > should I consider purchasing one? > > I assume it can be put on the inside of the airframe without a significant > loss of signal strength. After posting the above, I searched the archives and found lots of info to answer my question. Looks like I will run a coax to a convenient place and then a 40" piece of wire for the antenna, or just strip the braid off the last 40" of the coax and attach it inside the fuselage. Marker beacons will most likely disappear in the near future anyway. Just thought that since I already have the receiver, there is no reason not to put it to use. Roger -- Do you have a slow PC? Try a Free scan http://www.spamfighter.com/SLOW-PCfighter?cid=sigen ________________________________________________________________________________
Subject: Thoughts on a few electrical system configurations?
From: "digidocs" <junk(at)dcarr.org>
Date: Jan 08, 2014
I'm nearing the point in my RV-10 build where I need to make some decisions about the electrical system architecture. Also, like any good engineer, I've got a serious case of analysis paralysis going. In an effort to help clear the logjam, would the list share its collective thoughts? Background - I fly in IMC fairly regularly. - The engine doesn't require power to keep running, but the attitude instruments are all electrically powered. Thus keeping at least some power running is important. (i.e.: AI, GPS, COM) - The planned avionics configuration is such that in a split bus design, one set/bus of units could be depowered without loss of overall functionality. (i.e.: EFIS, GPS1, COM1 on Bus A; AI, GPS2, COM2 on Bus B) - Any LiFePO4 batteries mounted firewall forward in stainless steel enclosures for fire containment (included in weight estimates). System objectives - Provide 4.5A of power for at least 4 hours in the event of any component failure (unless we can point to a *very* established track record of performance for that component) - Minimize weight - Minimize complexity and component count Configuration options and my thoughts: (weights given are nominal relative to configuration 1) 1. 60A alternator, 27Ah lead acid battery, e-bus. +0 lbs. Standard configuration on this type of aircraft. According to Bob, complete battery failure is very rare. Even fairly degraded battery has capacity to provide sufficient reserve power. E-bus protects against wiring faults. Simple architecture is a plus. Configuration is (relatively) heavy. 2. 60A alternator, 8A alternator, 17Ah lead acid battery, e-bus. -9 lbs. Addition of backup alternator allows battery to be reduced in size, saves some weight. 3. 60A alternator, 12Ah LiFePO4 primary battery, 12Ah LiFePO4 backup battery, split bus. -18lbs. Alternator charges primary battery and, through diode, secondary battery. Split bus design because LiFePO4 batteries have low reliability compared to lead acid. Cost/availability limits backup battery to 12Ah which falls short of endurance requirement, may be possible to reduce power consumption. Relatively simple architecture. Lightest configuration. 4. 60A alternator, 8A alternator, 12Ah LiFePO4 primary battery, 2Ah lead acid secondary battery, split bus. -17lbs. 60A alternator + 12Ah LiFePO4 power Bus A. 8A alternator + 2Ah lead acid power Bus B. Busses are not interconnected. May be safe to mount 2Ah lead acid under panel to reduce firewall penetrations and wiring complexity. Dual alternator, dual battery, split bus provides high availability and unlimited endurance. Medium/high complexity. Relatively light. 5. Same as configuration 4, except with 4Ah LiFePO4 secondary battery. -16lbs. Presented in case there are issues with using/charging such small lead acid batteries with 8A alternator. Thanks for your thoughts, David Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416700#416700 ________________________________________________________________________________
Subject: Re: DIY Marker beacon antenna
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jan 08, 2014
Yeah I started to answer your question but I'm not an avionics expert, but have a bit of experience. So my input is a marker beacon will work off a wet noodle, you can actually just put a rubber duck or length of wire out the back and it will receive. They are rather large if made resonant, but if you want I can get you the dimension for a foil antenna if that will work. And your right, already an approach certified GPS will serve for those approaches that use a MB for a fix. Tim > On Jan 8, 2014, at 10:06 AM, "R. curtis" wrote: > > >> I have a wooden airplane in which I will be installing a Marker beacon receiver. >> >> My question is: Is it relatively simple to fabricate an antenna, or should I consider purchasing one? >> >> I assume it can be put on the inside of the airframe without a significant loss of signal strength. > > > After posting the above, I searched the archives and found lots of info > to answer my question. > > Looks like I will run a coax to a convenient place and then a 40" > piece of wire for the antenna, or just strip the braid off the last 40" > of the coax and attach it inside the fuselage. > > Marker beacons will most likely disappear in the near future anyway. > Just thought that since I already have the receiver, there is no reason > not to put it to use. > > Roger > > -- > > Do you have a slow PC? Try a Free scan http://www.spamfighter.com/SLOW-PCfighter?cid=sigen > > > > > > ________________________________________________________________________________
Date: Jan 08, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
Updated "Z-redundant-B" diagram at http://deej.net/glastar/pics/electrical/Z-redundant-B.jpg Changes: Removed alternator-only operation by combining the separate Alt and Primary bus switches into a single three position switch (Off, Bat, Bat+Alt). Reduced operational complexity by removing separate Alt switch. Now has 2 DC power switches (Primary/Alt and Secondary) versus 3. In the event of "smoke", turn the left most switch (Primary/Alt) off. This cuts power to all but the flight critical devices and has the highest chance of cutting power to whatever is "smoking". Reflects two EI ECUs with independent switching to allow pre-flight equivalent of "mag checks" -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 08, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: Thoughts on a few electrical system configurations?
David, I'm attaching the main power distribution diagram and Fuse/Breaker diagram for my RV10 (2.3 years and 350+ hours). It is an Aeroelectric Z-14 design with (2) 17aH Odysseys, 2 alternators, and dual buses. The panel, designed around 2008, includes 3 GRT/HX EFIS with dual AHRS, a G430w, SL30, PM audio panel, and TT AP. I like the whole setup. I would be glad to answer any questions about it. Bill "the electrical and avionics design & build was the most fun part of the project" Watson On 1/8/2014 1:19 PM, digidocs wrote: > > I'm nearing the point in my RV-10 build where I need to make some decisions about the electrical system architecture. Also, like any good engineer, I've got a serious case of analysis paralysis going. In an effort to help clear the logjam, would the list share its collective thoughts? > > Background > - I fly in IMC fairly regularly. > - The engine doesn't require power to keep running, but the attitude instruments are all electrically powered. Thus keeping at least some power running is important. (i.e.: AI, GPS, COM) > - The planned avionics configuration is such that in a split bus design, one set/bus of units could be depowered without loss of overall functionality. (i.e.: EFIS, GPS1, COM1 on Bus A; AI, GPS2, COM2 on Bus B) > - Any LiFePO4 batteries mounted firewall forward in stainless steel enclosures for fire containment (included in weight estimates). > > System objectives > - Provide 4.5A of power for at least 4 hours in the event of any component failure (unless we can point to a *very* established track record of performance for that component) > - Minimize weight > - Minimize complexity and component count > > Configuration options and my thoughts: > (weights given are nominal relative to configuration 1) > > 1. 60A alternator, 27Ah lead acid battery, e-bus. +0 lbs. > Standard configuration on this type of aircraft. According to Bob, complete battery failure is very rare. Even fairly degraded battery has capacity to provide sufficient reserve power. E-bus protects against wiring faults. Simple architecture is a plus. Configuration is (relatively) heavy. > > 2. 60A alternator, 8A alternator, 17Ah lead acid battery, e-bus. -9 lbs. > Addition of backup alternator allows battery to be reduced in size, saves some weight. > > 3. 60A alternator, 12Ah LiFePO4 primary battery, 12Ah LiFePO4 backup battery, split bus. -18lbs. > Alternator charges primary battery and, through diode, secondary battery. Split bus design because LiFePO4 batteries have low reliability compared to lead acid. Cost/availability limits backup battery to 12Ah which falls short of endurance requirement, may be possible to reduce power consumption. Relatively simple architecture. Lightest configuration. > > 4. 60A alternator, 8A alternator, 12Ah LiFePO4 primary battery, 2Ah lead acid secondary battery, split bus. -17lbs. > 60A alternator + 12Ah LiFePO4 power Bus A. 8A alternator + 2Ah lead acid power Bus B. Busses are not interconnected. May be safe to mount 2Ah lead acid under panel to reduce firewall penetrations and wiring complexity. Dual alternator, dual battery, split bus provides high availability and unlimited endurance. Medium/high complexity. Relatively light. > > 5. Same as configuration 4, except with 4Ah LiFePO4 secondary battery. -16lbs. > Presented in case there are issues with using/charging such small lead acid batteries with 8A alternator. > > Thanks for your thoughts, > David > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=416700#416700 > > > ----- > No virus found in this message. > Checked by AVG - www.avg.com > > ________________________________________________________________________________
Date: Jan 08, 2014
From: John W Livingston <livingjw(at)earthlink.net>
Subject: Re: Proposed new Z diagram?
How do you know that each feed going into your diodes is working? On 1/8/2014 2:53 PM, Dj Merrill wrote: > > Updated "Z-redundant-B" diagram at > > http://deej.net/glastar/pics/electrical/Z-redundant-B.jpg > > > Changes: > > Removed alternator-only operation by combining the separate Alt and > Primary bus switches into a single three position switch (Off, Bat, > Bat+Alt). > > Reduced operational complexity by removing separate Alt switch. Now has > 2 DC power switches (Primary/Alt and Secondary) versus 3. In the event > of "smoke", turn the left most switch (Primary/Alt) off. This cuts > power to all but the flight critical devices and has the highest chance > of cutting power to whatever is "smoking". > > Reflects two EI ECUs with independent switching to allow pre-flight > equivalent of "mag checks" > > > -Dj > ________________________________________________________________________________
Date: Jan 08, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
> > >In rough terms, my "steps" are along the lines of: > >1) List features and design goals. Let's concentrate on this step. Take the Z-figure that comes closest to what you want. Describe which features do not address a design goal and articulate what you would do different . . . speak to the design goal either in terms of (1) a perceived risk that is mitigated by a proposed change or (2) "just because." There is no wrong motivation . . . but features in the 1-bucket can be evaluated against legacy lessons-learned and technical/economic trade-offs; stuff in the 2-bucket are not technically debatable. The feature offers functionality that is easily confirmed by looking at the diagram and no sifting of simple-ideas is needed. The change is justified "just because". This is an important exercise . . . if there are compelling revelations of shortcoming in any of the Z-figures, I'm intently interested in knowing what they are. At the same time I am reluctant to publish pretty-variations-on-a-theme that offer no demonstrable increase in utility or reduction of risk. I just received a drawing from another reader who has crafted a one-battery, two-alternator configuration loosely based on Z-12 but with a avionics master switch and some errors in functionality. My question to him will be similar, "How does Z-12 fall short of your expectations for risk management and what information do you have indicating that an avionics master is useful/ necessary?" Bob . . . ________________________________________________________________________________
Subject: Re: Thoughts on a few electrical system configurations?
From: "Jim Berry" <jimberry(at)qwest.net>
Date: Jan 08, 2014
David, Suggest you also consider 60A primary alt. and 20A secondary alt. Set the regulator on the secondary 0.5V lower than primary regulator. I have this in my all glass RV10. After 3 years, I had a primary alt. failure due to spun bearing shorting out the winding. Bus voltage dropped 0.5V as expected; the secondary alt. picked up the slack and we completed our flight at our leisure. With 20A I can keep everything lit up indefinitely except my heated pitot and landing lights. No bus switching or load shedding necessary. Jim Berry RV-10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416712#416712 ________________________________________________________________________________
From: "Roger & Jean" <mrspudandcompany(at)verizon.net>
Subject: Re: DIY Marker beacon antenna
Date: Jan 08, 2014
If I may be so bold, are you sure you wish to go to the trouble of installing a Marker Beacon receiver and an Antenna? The trouble of installing the Marker Beacon Receiver is minimal. It is already installed in my audio panel, so the only effort is to add the antenna. Bob N. in an old post said a "wet string" would work as an antenna, but I discarded that as too much trouble to keep the string moist on an approach. I am only installing it because it is there and can be activated with very little effort and could possibly be used as a backup indicator. If it wasn't there, I would NOT go out and purchase one. Roger ________________________________________________________________________________
Date: Jan 08, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
On 1/8/2014 4:56 PM, John W Livingston wrote: > > > How do you know that each feed going into your diodes is working? Hi John, Excellent question. The GRT HX EFIS monitors each power input, and will notify you if either of the two power inputs lose power. This will verify that the Primary and Secondary buses are getting power. I do not have any monitoring in the diagram to tell if each of the diodes is working, however, a pre-flight check turning off each of the buses before enabling the alternator could be an option. If any of the critical devices power down, one of the diodes has failed (or some other issue). -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 08, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Proposed new Z diagram?
Dj, I cannot find your latest drawing.- Can you send a link or attach it? =0A=0Athx=0A=0A=0A=0A________________________________=0A From: Dj Merrill < deej(at)deej.net>=0ATo: aeroelectric-list(at)matronics.com =0ASent: Wednesday, Ja nuary 8, 2014 5:15 PM=0ASubject: Re: AeroElectric-List: Re: Proposed new Z @deej.net>=0A=0AOn 1/8/2014 4:56 PM, John W Livingston wrote:=0A> --> AeroE lectric-List message posted by: John W Livingston =0A> =0A> How do you know that each feed going into your diodes is working? =0A=0AHi John,=0A- - Excellent question.- The GRT HX EFIS monitors ea ch power input, and will notify you if either of the two power inputs lose power. This will verify that the Primary and Secondary buses are getting po wer.=0A=0A- - I do not have any monitoring in the diagram to tell if ea ch of the diodes is working, however, a pre-flight check turning off each o f the buses before enabling the alternator could be an option.- If any of the critical devices power down, one of the diodes has failed (or some oth er issue).=0A=0A-Dj=0A=0A-- Dj Merrill - N1JOV - VP EAA Chapter 87=0ASports man 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/=0AGlastar Flyer N =========================0A - - - - - - - - - - - - - -Matt Dralle, List Admi ======================= ________________________________________________________________________________
Date: Jan 08, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
On 1/8/2014 3:11 PM, Robert L. Nuckolls, III wrote: >> 1) List features and design goals. > > Let's concentrate on this step. Take the Z-figure > that comes closest to what you want. Describe which > features do not address a design goal and articulate > what you would do different . . . speak to the design > goal either in terms of (1) a perceived risk that is > mitigated by a proposed change or (2) "just because." The closest from the Connection is Z-19. Using my list of features/design goals from the previous email (for reference they are included at the end of this email) and comparing to Z-19: 1) For avionics, Z-19 offers power from two separate batteries, but it does not offer it from two independent power buses. However, it DOES have both of these features in the engine section of the circuit. (Because if we can do it with the critical EI, it makes sense to also do it with other equally critical devices. Non-critical devices in Z-redundant-B are on the Primary bus just like Z-19) 2) Z-19 offers this feature with regards to the batteries. 3) No alternator-only mode, but since I've also removed this from Z-redundant-B this is a null. 4) Z-19 does not minimize "always hot" wiring. (Because I don't like it, and it is easy to create a circuit that does minimize "always hot" wiring. I have nothing in my plane that requires "always hot" power other than the contactors.) 5) Z-19 has parasitic loads. (Because I don't like my battery being drained between flights, and I have nothing in the plane that requires a constant power source. The GRT EFIS will sync its time via the GPS signal after power-up.) 6) Z-19 does not offer this feature. (This is a cross between "just because I want to" and safety. In general bus wiring is "safe", with the common cause of failure being installation error as we've discussed on the list. I'm not perfect, and could inadvertently crimp a bad connection or make a bad solder joint. Additionally, being able to switch off and isolate the two separate buses allows me to easily turn off all non-critical devices with a single switch if there are issues in flight) 7) As written, Z-19 supports a single EI which can be turned off, but requires modification to support two EIs that can be turned off independently. (This is a safety feature to ensure both ignitions are working correctly during the pre-flight checks) What I would do different (ie, what I did) was take the features that I liked from the Z-19 diagram and use it as a basis to create Z-redundant-B. You can see many of the features of Z-19 in the Z-redundant diagram, with emphasis on the redundant engine bus concept in Z-19 extended to support flight critical devices. As an exercise, let's flip this around. Suppose hypothetically Z-redundant-B had been around for awhile, and someone proposed Z-19. Why would you choose to use Z-19 over Z-redundant-B? What features/design goals exist in Z-19 that you desire compared to Z-redundant-B? :-) -Dj > Here is my list of features and design goals: > > 1) There are devices that are considered critical to the safe operation > of the aircraft. These devices should be able to draw power from two > completely independent power buses and battery sources. This shall be > known as the "redundant" bus. > > 2) When everything is on, devices on the redundant bus should be able to > automatically draw power from either source, with no user intervention > required. Ie, if one of the bus/batteries fails or is turned off, the > devices on the redundant bus will remain powered on using the other source. > > 3) Bonus feature if alternator-only mode can be optionally supported. > > 4) Minimize "always-hot" wires. > > 5) No parasitic loads on the battery when everything is "off" (ie, > clocks, etc.). > > 6) Each battery and associated bus should be able to be switched "off" > and isolated from the rest of the circuit. > > 7) With special regard to the engine ignition, the ability to switch off > independently of the other devices for pre-flight equivalent of "mag > checks". -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 08, 2014
Subject: Re: Proposed new Z diagram?
From: Dj Merrill <deej(at)deej.net>
On 1/8/2014 9:09 PM, Jeff Luckey wrote: > Dj, I cannot find your latest drawing. Can you send a link or attach it? > > Hi Jeff, It can be found at: http://deej.net/glastar/pics/electrical/Z-redundant-B.jpg -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Jan 09, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Thoughts on a few electrical system configurations?
At 04:37 PM 1/8/2014, you wrote: > >David, > >Suggest you also consider 60A primary alt. and 20A secondary alt. >Set the regulator on the secondary 0.5V lower than primary >regulator. I have this in my all glass RV10. After 3 years, I had a >primary alt. failure due to spun bearing shorting out the winding. >Bus voltage dropped 0.5V as expected; the secondary alt. picked up >the slack and we completed our flight at our leisure. With 20A I can >keep everything lit up indefinitely except my heated pitot and >landing lights. No bus switching or load shedding necessary. This philosophy is described in Figure Z-12 which is representative of standby alternator installations on what must now be more than a thousand TC Bonanzas, Mooneys, Pipers and Cessnas. Bob . . . ________________________________________________________________________________
Date: Jan 09, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Proposed new Z diagram?
At 03:56 PM 1/8/2014, you wrote: > > >How do you know that each feed going into your diodes is working? A cogent question. Any feature added to a system intended to mitigate risk due to some failure needs to be 'monitored' for functionality. This can be a pre-flight test procedure, a data acquisition system that watches for anomalous conditions, a periodic investigation during 100 hr inspections, etc. etc. The thrust of John's question may not be obvious . . . it's important that 'failed features' not be allowed to persist as latent failures. The inability to detect such failures has a tendency to negate their benefits. Bob . . . ________________________________________________________________________________
Date: Jan 09, 2014
From: Saad Mahaini <n5ff(at)yahoo.com>
Subject: Intercom Install
Hello to the group,=0A=0AI'm in the planning phase of installing a PS Engin eering PM3000 Intercom in the panel.=0A=0AThis unit has one switched Auxili ary Stereo Input for music, plus couple un-switched inputs for warnings, et c=0A=0AI however have two Stereo sources, a harwired Garmin AERA 560 and a music Aux input jack that i plan to install in the panel as well for extern al music players such Iphone, etc.=0A=0AThe AERA Audio has XM Stereo music, MP3 player Stereo music as well as warnings, that's the reason i like to =0Amaintain it as a stereo music/warning source and not just a mono warning source =0A=0AI like to have both sources to feed the PM3000 switched Stere o Aux Input simultaneously, not thru an A/B =0Aswitch.- =0A=0AI was wonde ring what you will=0A recommend that i use to properly combine and isolate the two inputs. =0A=0AI'm debating if i should just =0Ause passive combinin g/isolation circuit (resisters in line with both =0Asources) or if i should consider using an active circuit similar to the =0AAMX-4A (previously VX E ngineering)- or something=0A similar if such a thing exist in the market. =0A=0AJust seeking input from people that may had to cross this bridge befo re and have some recommendations=0A=0A=0AThanks=0A=0ASaad ________________________________________________________________________________
Date: Jan 09, 2014
Subject: DYI Marker Beacon Antena
From: MLE <rv6awingman(at)gmail.com>
Roger, I followed Bob's advice when building my RV-6A. ran a piece of cable from my radio to the firewall and used a bulkhead BNC connector to get to the front side of the firewall. I then took a piece of cable about 48" long and attached a female end on that for the forward connection and proceeded to strip 40" of the sheath from the cable. Subsequently I fiberglassed that to the inside of my cowling running forward horizontally. Works fine and I've not ever forgotten to disconnect the cable from the firewall when removing the cowling. YMMV Marty, RV-6A N826ME From: "Roger & Jean" <mrspudandcompany(at)verizon.net> Subject: AeroElectric-List: DIY Marker beacon antenna I have a wooden airplane in which I will be installing a Marker beacon receiver. My question is: Is it relatively simple to fabricate an antenna, or should I consider purchasing one? I assume it can be put on the inside of the airframe without a significant loss of signal strength. Roger ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: How to Toggle Speed Brakes with Momentary On Switch?
Date: Jan 10, 2014
Hello Bob N or anyone that can help, I'd like to toggle our speed brakes/spoilers up or down by the press of a momentary on button on our Tosten control sticks. In my circuit diagram below, this arrangement will deploy (raise up) the Precise Flight Speed Brakes when the left button is pressed on the stick. Note a positive voltage on SB control unit's pin 6 deploys them up and positive on pin 7 retracts them down. I'd like to be able to press and release it and have it change states up/down. I know the easiest would be if I could change the switch on the stick to lock closed when pressed and unlock when pressed - but, that's not an option for this control stick. Is there a simple way to achieve this capability with these contraints? Thanks, Valin Thorn Lancair Legacy Project Boulder, Colorado ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: How to Toggle Speed Brakes with Momentary On Switch?
Date: Jan 10, 2014
Valin=3B Use the stick output to energize a bi-stable spdt relay. Each time the coil is energized the relay switches and the opposite wire becomes energized. ( also referred to as a "latching relay") This assumes the speed brake contro ller is happy with a maintained input. Bob McC From: thorn(at)starflight.aero Subject: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Sw itch? Date: Fri=2C 10 Jan 2014 11:14:48 -0700 Hello Bob N or anyone that can help=2C I=92d like to toggle our speed brake s/spoilers up or down by the press of a momentary on button on our Tosten c ontrol sticks. In my circuit diagram below=2C this arrangement will deploy (raise up) the Precise Flight Speed Brakes when the left button is pressed on the stick. Note a positive voltage on SB control unit=92s pin 6 deploy s them up and positive on pin 7 retracts them down. I=92d like to be able to press and release it and have it change states up/down. I know the easi est would be if I could change the switch on the stick to lock closed when pressed and unlock when pressed ' but=2C that=92s not an option for this control stick. Is there a simple way to achieve this capability with these contraints? 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From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: How to Toggle Speed Brakes with Momentary On Switch?
Date: Jan 10, 2014
Thanks Bob McC. I'm checking with Precise Flight if maintained input is okay. Seems like it would be. I didn't know that latching relays would toggle the switch without changing the polarity at the coil. What does the relay symbol look like for that? Does anyone know of a good source for a 24 VDC SPDT Bi-Stable/Latching Relay? Thanks again, Valin From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: Friday, January 10, 2014 12:00 PM Subject: RE: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Switch? Valin; Use the stick output to energize a bi-stable spdt relay. Each time the coil is energized the relay switches and the opposite wire becomes energized. (also referred to as a "latching relay") This assumes the speed brake controller is happy with a maintained input. Bob McC _____ From: thorn(at)starflight.aero <mailto:thorn(at)starflight.aero> Subject: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Switch? Date: Fri, 10 Jan 2014 11:14:48 -0700 Hello Bob N or anyone that can help, I'd like to toggle our speed brakes/spoilers up or down by the press of a momentary on button on our Tosten control sticks. In my circuit diagram below, this arrangement will deploy (raise up) the Precise Flight Speed Brakes when the left button is pressed on the stick. Note a positive voltage on SB control unit's pin 6 deploys them up and positive on pin 7 retracts them down. I'd like to be able to press and release it and have it change states up/down. I know the easiest would be if I could change the switch on the stick to lock closed when pressed and unlock when pressed - but, that's not an option for this control stick. Is there a simple way to achieve this capability with these contraints? Thanks, Valin Thorn Lancair Legacy Project Boulder, Colorado ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Z-12 Essential Bus Questions
Date: Jan 10, 2014
Hello Bob N and anyone else with thoughts on this, We're working to implement your Z-12 power grid/distribution architecture (Prime Alt, Standby Alt, Single Battery, E-Bus) in our Lancair Legacy. I'm struggling a bit with whether or not to have an Essential Bus. I don't see it as saving that much time if the alternators go down to load shed with one switch vs. just powering down some boxes one by one. I see the main advantage of the Essential Bus is having a way to get power to critical boxes/functions even if the two alternators and the battery contactor fails. What's complicating my thinking on this architecture is my desire for an Avionics Bus. If I remember right, you're not a fan of Avionics Buses. My reasoning for one is that we have an EFIS system with no dedicated engine instruments. So, for engine start we'll have the minimum EFIS components on to monitor the engine health and not expose any other avionics to the engine start voltage drop and potential unnecessary power cycling. One key box I'd like to protect, as an example, is the $15,000 Garmin GTN 750 - of course there are others... So then when I think about what needs to be on the E-Bus, a bunch of avionics seems to belong there - which would expose them to the risk of the engine start power cycling. It seems like I'd need an E-Bus off the Main Bus and the Avionics Bus.? When I consider the low probability of both alternators and the battery contactor going down at the same time, I wonder if it's worth the complication. Would appreciate anyone's thoughts on this. Below is an excerpt from power grid hybrid schematic. Thanks, Valin Thorn Lancair Legacy Project Boulder, Colorado ________________________________________________________________________________
Date: Jan 11, 2014
From: Jan de Jong <jan_de_jong(at)casema.nl>
Subject: Re: How to Toggle Speed Brakes with Momentary On Switch?
________________________________________________________________________________
Date: Jan 11, 2014
From: Jan de Jong <jan_de_jong(at)casema.nl>
Subject: Re: How to Toggle Speed Brakes with Momentary On Switch?
(trying again - text in original was invisible) Latching relays can be had with one of (at least) the following modes of actuation: - a set coil and a reset coil, possibly with the + terminals in common - one coil with different polarity for set and reset - one coil with the same polarity for set and reset (toggle action) Jan de Jong ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: How to Toggle Speed Brakes with Momentary On Switch?
Date: Jan 10, 2014
Valin; Here's a couple of examples; 1: Omron G4Q-212S-12VDC or G4Q-212S-24VDC Bob McC _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Valin & Allyson Thorn Sent: Friday, January 10, 2014 5:04 PM Subject: RE: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Switch? Thanks Bob McC. I'm checking with Precise Flight if maintained input is okay. Seems like it would be. I didn't know that latching relays would toggle the switch without changing the polarity at the coil. What does the relay symbol look like for that? Does anyone know of a good source for a 24 VDC SPDT Bi-Stable/Latching Relay? Thanks again, Valin From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum Sent: Friday, January 10, 2014 12:00 PM Subject: RE: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Switch? Valin; Use the stick output to energize a bi-stable spdt relay. Each time the coil is energized the relay switches and the opposite wire becomes energized. (also referred to as a "latching relay") This assumes the speed brake controller is happy with a maintained input. Bob McC _____ From: thorn(at)starflight.aero Subject: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Switch? Date: Fri, 10 Jan 2014 11:14:48 -0700 Hello Bob N or anyone that can help, I'd like to toggle our speed brakes/spoilers up or down by the press of a momentary on button on our Tosten control sticks. In my circuit diagram below, this arrangement will deploy (raise up) the Precise Flight Speed Brakes when the left button is pressed on the stick. Note a positive voltage on SB control unit's pin 6 deploys them up and positive on pin 7 retracts them down. I'd like to be able to press and release it and have it change states up/down. I know the easiest would be if I could change the switch on the stick to lock closed when pressed and unlock when pressed - but, that's not an option for this control stick. Is there a simple way to achieve this capability with these contraints? Thanks, Valin Thorn Lancair Legacy Project Boulder, Colorado ________________________________________________________________________________
Subject: Re: How to Toggle Speed Brakes with Momentary On Switch?
From: "racerjerry" <gki(at)suffolk.lib.ny.us>
Date: Jan 11, 2014
Are you certain that momentary switch controlled speed brakes (latching up and down) are a good idea? I can see you getting in trouble during a go-around situation where you are busy applying power/setting flaps/killing carb heat/raising gear and losing track of speed brake position. During go-around, you are too darned close to the ground and eyes must be outside the airplane and control positioning must be achieved by feel. I have no experience with speed brakes and I could be dead wrong, but I think this is at least worthy of consideration. -------- Jerry King Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416774#416774 ________________________________________________________________________________
From: "Dr. Andrew Elliott" <a.s.elliott(at)cox.net>
Subject: Really technical information
Date: Jan 11, 2014
For a very good reference document about relays, including latching ones, see http://tinyurl.com/7738cer Andy ------------------------ Andy Elliott, CL:480-695-9568 N601GE/Z601XL/TD/Corvair 555 hrs since 11/08 <http://servi-aero.com/n601ge/4sale/> Web Site Link ________________________________________________________________________________
Date: Jan 11, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Z-12 Essential Bus Questions
At 04:24 PM 1/10/2014, you wrote: >Hello Bob N and anyone else with thoughts on this, > >Were working to implement your Z-12 power >grid/distribution architecture (Prime Alt, >Standby Alt, Single Battery, E-Bus) in our >Lancair Legacy. Im struggling a bit with >whether or not to have an Essential Bus. I >dont see it as saving that much time if the >alternators go down to load shed with one switch >vs. just powering down some boxes one by one. I >see the main advantage of the Essential Bus is >having a way to get power to critical >boxes/functions even if the two alternators and the battery contactor fails. > >Whats complicating my thinking on this >architecture is my desire for an Avionics >Bus. If I remember right, youre not a fan of >Avionics Buses. My reasoning for one is that we >have an EFIS system with no dedicated engine >instruments. So, for engine start well have >the minimum EFIS components on to monitor the >engine health and not expose any other avionics >to the engine start voltage drop and potential >unnecessary power cycling. One key box Id like >to protect, as an example, is the $15,000 Garmin >GTN 750 of course there are others... > >So then when I think about what needs to be on >the E-Bus, a bunch of avionics seems to belong >there which would expose them to the risk of >the engine start power cycling It seems like >Id need an E-Bus off the Main Bus and the Avionics Bus? > >When I consider the low probability of both >alternators and the battery contactor going down >at the same time, I wonder if its worth the complication. > >Would appreciate anyones thoughts on >this. Below is an excerpt from power grid hybrid schematic. > >Thanks, > >Valin Thorn >Lancair Legacy Project >Boulder, Colorado You've expressed concerns for "unnecessary power cycling", "voltage drops", etc. Is it written anywhere that such stresses are to be avoided . . . particularly by the folks who manufactured and qualified the hardware? After all, they KNEW it was intended for use in an airplane. They were obligated to test to all the nasties that DO-160 would throw at it. If there were things that you should avoid . . . or adopt as specialized operating practice for their device . . . it seems that such words would be included in the installation or operating literature. I am not a fan of avionics busses because they were ill-conceived in the first place and are certainly unnecessary given the rigorous testing required to get a device onto a TC airplane. The Essential Bus is really an ENDURANCE bus . . . and yes, very unlikely to be needed to back up dual alternator failures. But it DOES offer a way to power up a minimal suite of electro-whizzies during pre-flight to get the ATIS and clearance delivery. Some people put a "clearance delivery" switch feature in the power to the comm radio for this purpose . . . but as long as you're going to add one more switch, it might just as well be the E-Bus Alt Feed switch. I would encourage you to produce drawings not unlike those found in the back of the service manuals for a Beech, Cessna, Piper or those found on the aeroelectric.com website. Wirebook schematics are a language intended to convey meaning . . . you've spent a significant amount of time and effort to produce the pictograms . . . and while they are accurate, they are the linguistic equivalent of ebonics or some other variant of the spoken word. The schematic processes cited above will convey the meat of your meaning in a heartbeat. The pictograms take some study and might give some folks pause to wonder if they should bother. Bob . . . ________________________________________________________________________________
Date: Jan 11, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: How to Toggle Speed Brakes with Momentary On
Switch? At 04:04 PM 1/10/2014, you wrote: >Thanks Bob McC. I'm checking with Precise Flight if maintained >input is okay. Seems like it would be. > >I didn't know that latching relays would toggle the switch without >changing the polarity at the coil. What does the relay symbol look >like for that? > >Does anyone know of a good source for a 24 VDC SPDT Bi-Stable/Latching Relay? > Don't think you want a bi-stable device. These are MECHANICALLY bi-stable with two coils and would still require some external electronics to achieve the P-ON/P-OFF behavior. I don't think you want a device that can remain in the ON state after power down. My favorite approach to this design problem is shown here . . . http://tinyurl.com/jwzaocy You need a DPDT relay rated at 1/2 your system voltage. If you've got a 24v system, then a 12v relay. Select resistors equal to the resistance of the relay. If power is shut off the relay relaxes and stays in that state. When power is applied, capacitor C charges to 1/2 system voltage through the voltage divider of the two resistors. Pushing the button discharges the capacitor into the relay coil causing it to energize and latch through the lower normally open contacts. In this state, the capacitor finishes discharging to zero volts through the paralleled resistor. Pushing the button again causes the capacitor to act like a momentary short across the relay coil causing it to de-energize, opening the latching contacts. If you HOLD the button closed for an OFF cycle the relay MIGHT re-energize on the approximately 1/3 system voltage applied to the relay coil . . . which . . . depending on the relay might cause it to re-close after the capacitor charges up. If this happens, adjust the resistor across the capacitor downward until this phenomenon stops. This generally isn't an issue if you keep the button pushes short. You will want to fiddle with this a bit and adjust R across the capacitor as needed. I've used this circuit many times . . . most recently to convert a momentary contact radio remote to Push-ON/Push-OFF for the driveway light on my garage. Suggest you purge the term "speed brake" from your language used to talk about this system. It's a spoiler system that kills lift . . . designed to INCRASE rate of descent without materially increasing forward velocity. A speed brake puts out DRAG intended to slow the forward velocity. A pilot flying a Lanceair IVP with Precise Flgiht found himself on short final to the rocks out in California a few years ago. Check out the narrative paragraph 3 here http://tinyurl.com/m3zxgpw His deployment of "speed brakes" in fact increased his downward velocity. The Precise Flight system is not a speed brake. Bob . . . ________________________________________________________________________________
From: "Dennis Johnson" <pinetownd(at)volcano.net>
Subject: How to Toggle Speed Brakes with Momentary On Switch?
Date: Jan 11, 2014
Hi Valin, If your Precise Flight speedbrakes are the same as mine, which I think they are, you need the function of an ON-On switch. That's because connecting ship's power to pin #6 extends the speedbrakes and keeps them extended; connecting ship's power to pin #7 retracts the speedbrakes. You can see this on the attached wiring diagram from my wiring book. (I drew it in AutoCAD and converting it to PDF screwed it up a little, but it's still readable.) I've seen at least one Legacy wired with an ON-OFF switch. It sort of works because the speedbrakes controller automatically snaps the speedbrakes closed if all power is removed. But instead of a smooth powering closed, they snap closed fast and hard from a strong spring inside them. To answer one of your questions, power is continuously connected either to pin #6 or pin #7 at all times. Disconnecting power will automatically (and almost violently) retract the speedbrakes. It sounds like an ON-ON latching relay will work fine. Contact me directly if you want more info on this. Thanks to Bob N. for his advice to create a Wire Book with one page per component. I've referred to mine many, many times. Best, Dennis Legacy, 680 hours ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: How to Toggle Speed Brakes with Momentary On
Switch?
Date: Jan 11, 2014
Bob; Respectfully beg to differ on your comment below that bi-stable relays are dual coil devices requiring some additional electronics to operate with a single button. While this is correct for SOME bi-stable relays others are single coil devices simply changing state on each subsequent operation, while still others are single coil devices which change state when alternate polarities are applied to the coil. The Omron G4Q-212S-xxVDC series for example are ones which have a single coil which alternates the contacts each time the coil is momentarily energized. I don't disagree with the rest of your comment however, but the question posed was "How do I do this?" and the single coil bi-stable relay is one simple inexpensive solution. Granted it is one of many and the plusses and minuses of whatever method is chosen must be assessed before a "best solution" is decided upon. Bob McC > -big snip- > Don't think you want a bi-stable device. These are MECHANICALLY > bi-stable with two coils and would still require some external > electronics to achieve the P-ON/P-OFF behavior. > > I don't think you want a device that can remain in the ON state > after power down. My favorite approach to this design problem > is shown here . . . > -another big snip- > Bob . . . ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: How to Toggle Speed Brakes with Momentary On
Switch?
Date: Jan 11, 2014
Thanks Bob and everyone for your most excellent help. I'm a novice at electrical circuit stuff as you can tell - but, eager to learn and willing to ask questions. And yes, I agree, "spoilers" is a more accurate term for these lift disturbing devices - I'll correct that. Thanks again, Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Saturday, January 11, 2014 8:30 AM Subject: RE: AeroElectric-List: How to Toggle Speed Brakes with Momentary On Switch? nuckolls.bob(at)aeroelectric.com> At 04:04 PM 1/10/2014, you wrote: >Thanks Bob McC. I'm checking with Precise Flight if maintained >input is okay. Seems like it would be. > >I didn't know that latching relays would toggle the switch without >changing the polarity at the coil. What does the relay symbol look >like for that? > >Does anyone know of a good source for a 24 VDC SPDT Bi-Stable/Latching Relay? > Don't think you want a bi-stable device. These are MECHANICALLY bi-stable with two coils and would still require some external electronics to achieve the P-ON/P-OFF behavior. I don't think you want a device that can remain in the ON state after power down. My favorite approach to this design problem is shown here . . . <http://tinyurl.com/jwzaocy> http://tinyurl.com/jwzaocy You need a DPDT relay rated at 1/2 your system voltage. If you've got a 24v system, then a 12v relay. Select resistors equal to the resistance of the relay. If power is shut off the relay relaxes and stays in that state. When power is applied, capacitor C charges to 1/2 system voltage through the voltage divider of the two resistors. Pushing the button discharges the capacitor into the relay coil causing it to energize and latch through the lower normally open contacts. In this state, the capacitor finishes discharging to zero volts through the paralleled resistor. Pushing the button again causes the capacitor to act like a momentary short across the relay coil causing it to de-energize, opening the latching contacts. If you HOLD the button closed for an OFF cycle the relay MIGHT re-energize on the approximately 1/3 system voltage applied to the relay coil . . . which . . . depending on the relay might cause it to re-close after the capacitor charges up. If this happens, adjust the resistor across the capacitor downward until this phenomenon stops. This generally isn't an issue if you keep the button pushes short. You will want to fiddle with this a bit and adjust R across the capacitor as needed. I've used this circuit many times . . . most recently to convert a momentary contact radio remote to Push-ON/Push-OFF for the driveway light on my garage. Suggest you purge the term "speed brake" from your language used to talk about this system. It's a spoiler system that kills lift . . . designed to INCRASE rate of descent without materially increasing forward velocity. A speed brake puts out DRAG intended to slow the forward velocity. A pilot flying a Lanceair IVP with Precise Flgiht found himself on short final to the rocks out in California a few years ago. Check out the narrative paragraph 3 here <http://tinyurl.com/m3zxgpw> http://tinyurl.com/m3zxgpw His deployment of "speed brakes" in fact increased his downward velocity. The Precise Flight system is not a speed brake. Bob . . . www.buildersbooks.com www.homebuilthelp.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?AeroElectric-List ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Z-12 Essential Bus Questions
Date: Jan 11, 2014
Thanks Bob. I read your recent, excellent article on DO-160 testing. With EAB airplanes, can we count on all the devices installed having seen the same testing? I'm planning on a bunch of Garmin's experimental avionics offerings and I'm not sure those boxes see the same testing as their certified hardware. I've Googled it a few times but can't find anything. I need to ask Garmin's Team X about it. So that's why I'm a bit shy to risk putting all the avionics through engine start power cycling. Good point about the every flight usefulness of at least getting a radio up without bring all your avionics up - so yes, why not add a few other essentials and provide a path around the battery contactor as well... Sorry about my "pictogram schematics" sometimes requiring more study than a basic schematic. The power grid is a bad example of the benefits in my wiring drawings. I have about 10 drawing layers covering the various systems where the wiring schematic is laid out in a kind of topology of the airplane - a top down view of the airplane in cartoon form. It helps me visualize where components and wires need to be within the airplane and where connectors might be most useful. On these drawings are also included the basic wiring schematic and other key info related to that system like pin outs for connectors, part numbers, etc.. The power grid example in my email was an excerpt from its overall page and didn't include the ancillary stuff. Working them up helps me get my novice head around the problems involved and collect a lot of key related data in one place. Thanks again Bob and everyone for your help. Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Saturday, January 11, 2014 8:12 AM Subject: Re: AeroElectric-List: Z-12 Essential Bus Questions nuckolls.bob(at)aeroelectric.com> At 04:24 PM 1/10/2014, you wrote: >Hello Bob N and anyone else with thoughts on this, > >We're working to implement your Z-12 power >grid/distribution architecture (Prime Alt, >Standby Alt, Single Battery, E-Bus) in our >Lancair Legacy. I'm struggling a bit with >whether or not to have an Essential Bus. I >don't see it as saving that much time if the >alternators go down to load shed with one switch >vs. just powering down some boxes one by one. I >see the main advantage of the Essential Bus is >having a way to get power to critical >boxes/functions even if the two alternators and the battery contactor fails. > >What's complicating my thinking on this >architecture is my desire for an Avionics >Bus. If I remember right, you're not a fan of >Avionics Buses. My reasoning for one is that we >have an EFIS system with no dedicated engine >instruments. So, for engine start we'll have >the minimum EFIS components on to monitor the >engine health and not expose any other avionics >to the engine start voltage drop and potential >unnecessary power cycling. One key box I'd like >to protect, as an example, is the $15,000 Garmin >GTN 750 - of course there are others... > >So then when I think about what needs to be on >the E-Bus, a bunch of avionics seems to belong >there - which would expose them to the risk of >the engine start power cycling. It seems like >I'd need an E-Bus off the Main Bus and the Avionics Bus.? > >When I consider the low probability of both >alternators and the battery contactor going down >at the same time, I wonder if it's worth the complication. > >Would appreciate anyone's thoughts on >this. Below is an excerpt from power grid hybrid schematic. > >Thanks, > >Valin Thorn >Lancair Legacy Project >Boulder, Colorado You've expressed concerns for "unnecessary power cycling", "voltage drops", etc. Is it written anywhere that such stresses are to be avoided . . . particularly by the folks who manufactured and qualified the hardware? After all, they KNEW it was intended for use in an airplane. They were obligated to test to all the nasties that DO-160 would throw at it. If there were things that you should avoid . . . or adopt as specialized operating practice for their device . . . it seems that such words would be included in the installation or operating literature. I am not a fan of avionics busses because they were ill-conceived in the first place and are certainly unnecessary given the rigorous testing required to get a device onto a TC airplane. The Essential Bus is really an ENDURANCE bus . . . and yes, very unlikely to be needed to back up dual alternator failures. But it DOES offer a way to power up a minimal suite of electro-whizzies during pre-flight to get the ATIS and clearance delivery. Some people put a "clearance delivery" switch feature in the power to the comm radio for this purpose . . . but as long as you're going to add one more switch, it might just as well be the E-Bus Alt Feed switch. I would encourage you to produce drawings not unlike those found in the back of the service manuals for a Beech, Cessna, Piper or those found on the aeroelectric.com website. Wirebook schematics are a language intended to convey meaning . . . you've spent a significant amount of time and effort to produce the pictograms . . . and while they are accurate, they are the linguistic equivalent of ebonics or some other variant of the spoken word. The schematic processes cited above will convey the meat of your meaning in a heartbeat. The pictograms take some study and might give some folks pause to wonder if they should bother. Bob . . . www.buildersbooks.com www.homebuilthelp.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?AeroElectric-List ________________________________________________________________________________
Date: Jan 11, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: Z-12 Essential Bus Questions
On 1/11/2014 10:12 AM, Robert L. Nuckolls, III wrote: > > > At 04:24 PM 1/10/2014, you wrote: >> Hello Bob N and anyone else with thoughts on this, >> >> Were working to implement your Z-12 power grid/distribution >> architecture (Prime Alt, Standby Alt, Single Battery, E-Bus) in our >> Lancair Legacy. Im struggling a bit with whether or not to have an >> Essential Bus. I dont see it as saving that much time if the >> alternators go down to load shed with one switch vs. just powering >> down some boxes one by one. I see the main advantage of the Essential >> Bus is having a way to get power to critical boxes/functions even if >> the two alternators and the battery contactor fails. >> >> Whats complicating my thinking on this architecture is my desire for >> an Avionics Bus. If I remember right, youre not a fan of Avionics >> Buses. My reasoning for one is that we have an EFIS system with no >> dedicated engine instruments. So, for engine start well have the >> minimum EFIS components on to monitor the engine health and not >> expose any other avionics to the engine start voltage drop and >> potential unnecessary power cycling. One key box Id like to protect, >> as an example, is the $15,000 Garmin GTN 750 of course there are >> others... >> >> So then when I think about what needs to be on the E-Bus, a bunch of >> avionics seems to belong there which would expose them to the risk >> of the engine start power cycling It seems like Id need an E-Bus >> off the Main Bus and the Avionics Bus? >> >> When I consider the low probability of both alternators and the >> battery contactor going down at the same time, I wonder if its worth >> the complication. >> >> Would appreciate anyones thoughts on this. Below is an excerpt from >> power grid hybrid schematic. >> >> Thanks, >> >> Valin Thorn >> Lancair Legacy Project >> Boulder, Colorado Valiln, I had some similar concerns with my RV10 panel. I built a Z-14 (dual batt, dual alt, dual bus - diagram attached) with an avionics panel containing a full complement of electro whiz-bangs. I had no avionics bus or additional power switching for any devices that did not include such a switch. Of note, I have 3 GRT/HX EFISs that power up with the master switch. > > You've expressed concerns for "unnecessary power cycling", "voltage > drops", > etc. Is it written anywhere that such stresses are to be avoided . . . > particularly by the folks who manufactured and qualified the hardware? GRT does not document any concerns about "unnecessary power cycling" or "voltage drops". However, in conversations with GRT I was warned that interruption of the EFIS boot procedure may result in problems. Nothing definitive beyond that. However, before hearing this, I did expose the 3 units to a number of interrupted boot sequences. And I did have to return the unit that experienced most of the interrupts for service during this period though no connection with the interrupts was necessarily made. (I'd add that I am many software updates past this experience and any boot/power issues may have been addressed.) > > After all, they KNEW it was intended for use in an airplane. They > were obligated to test to all the nasties that DO-160 would throw > at it. If there were things that you should avoid . . . or adopt as > specialized operating practice for their device . . . it seems that > such words would be included in the installation or operating literature. Agreed. The procedure I adopted was to insure that the 15sec+ boot procedure on all 3 units be complete before engine start. Seems obvious since a display is required for engine parameter display but early on I did expose 1 unit to cycling during the start because 1 unit would always lag behind the other 2 due to configuration differences... and I was unnecessarily impatient. My EFIS units were still occasionally being cycled during engine start due to some issues unrelated to the discussion here (thanks to Bob and GRT for working these thru with me). During the course of getting these issues under control, I added a TCW Technologies Intelligent Power Stabilizer (IPS) to my installation. It was connected to some unused backup power inputs on the EFIS units. Now, no matter how much I 'abuse' my system, I can rely on my EFIS units to stay up during engine start. What do I mean by 'abuse'? Running the EFIS units and some other avionics for an extended period on battery power only and then attempting a start of a cold engine, on a cold day, and perhaps forgetting to tie the buses and their batteries together for the start. At this point I think the IPS is unneeded, but for a period of time, it stopped some inadvertent power cycling of the units. You might consider one of these units for your installation to ease your concerns. I know that some Garmin units have backup power inputs in which case the addition of an IPS is similar to simply adding a backup battery that you never need to charge. It will also work with units that only have a single power input. > > I am not a fan of avionics busses because they were ill-conceived > in the first place and are certainly unnecessary given the rigorous > testing required to get a device onto a TC airplane. > > The Essential Bus is really an ENDURANCE bus . . . and yes, > very unlikely to be needed to back up dual alternator failures. > But it DOES offer a way to power up a minimal suite of electro-whizzies > during pre-flight to get the ATIS and clearance delivery. Some people > put a "clearance delivery" switch feature in the power to the comm > radio for this purpose . . . but as long as you're going to add one > more switch, it might just as well be the E-Bus Alt Feed switch. > > I would encourage you to produce drawings not unlike those found > in the back of the service manuals for a Beech, Cessna, Piper > or those found on the aeroelectric.com website. Wirebook schematics are > a language intended to convey meaning . . . you've spent a significant > amount of time and effort to produce the pictograms . . . and while > they are accurate, they are the linguistic equivalent of ebonics > or some other variant of the spoken word. This electrically challenged builder found the drawings clear and easy to read.... but then I'm probably fluent in ebonics. > The schematic processes cited above will convey the meat of your > meaning in a heartbeat. The pictograms take some study and > might give some folks pause to wonder if they should bother. > > > Bob . . . > > > ----- > No virus found in this message. > Checked by AVG - www.avg.com > > ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: How to Toggle Speed Brakes with Momentary On
Switch?
Date: Jan 11, 2014
Hi Jerry, No I'm not certain having the spoilers on the control sick is the best approach for the reasons you described =93 especially with my flying to mostly be from high elevation airports in Colorado. I take some comfort in that a number of Lancair Legacy pilots have accidentally landed with the spoilers deployed and it was not an issue. I'm planning an annunciator high on the instrument panel to help make its clear they're deployed if the noise and vibration from them does not make it clear enough. I struggle with what=99s best to have on the control stick with few precious switches there. For the spoilers, I imagine that they=99ll be most useful when precise energy management is need on approach and landing. So a hand on the throttle to add energy and seems nice not have to move a hand to speed removing it with the spoilers (and higher AOA allowed to increase drag, to be technically precise on Bob N=99s recommendation :)). Although, I=99ll be moving my hand to deploy flaps The problem with putting flaps on the stick is if one accidentally hits the flaps button at high speed they will likely be damaged at the Legacy=99s cruise speeds. Full flaps max speed in the Legacy is 120 kts, where it cruises at over 200 kts I=99m still deliberating where the spoiler switch goes Thanks. Valin -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of racerjerry Sent: Saturday, January 11, 2014 4:54 AM Subject: AeroElectric-List: Re: How to Toggle Speed Brakes with Momentary On Switch? gki(at)suffolk.lib.ny.us> Are you certain that momentary switch controlled speed brakes (latching up and down) are a good idea? I can see you getting in trouble during a go-around situation where you are busy applying power/setting flaps/killing carb heat/raising gear and losing track of speed brake position. During go-around, you are too darned close to the ground and eyes must be outside the airplane and control positioning must be achieved by =C3=A2=82=AC=CB=9Cfeel.=C3=A2=82=AC=84=A2 I have no experience with speed brakes and I could be dead wrong, but I think this is at least worthy of consideration. -------- Jerry King Read this topic online here: <http://forums.matronics.com/viewtopic.php?p=416774#416774> http://forums.matronics.com/viewtopic.php?p=416774#416774 www.aeroelectric.com www.buildersbooks.com www.homebuilthelp.com www.mypilotstore.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?AeroElectric-List ________________________________________________________________________________
Subject: Re: How to Toggle Speed Brakes with Momentary On Switch?
From: "mmayfield" <mmayfield(at)ozemail.com.au>
Date: Jan 12, 2014
nuckolls.bob(at)aeroelect wrote: > > Suggest you purge the term "speed brake" from your > language used to talk about this system. It's > a spoiler system that kills lift . . . designed to > INCRASE rate of descent without materially > increasing forward velocity. A speed brake puts > out DRAG intended to slow the forward velocity. > > A pilot flying a Lanceair IVP with Precise Flgiht found > himself on short final to the rocks out in California > a few years ago. Check out the narrative paragraph > 3 here http://tinyurl.com/m3zxgpw > > His deployment of "speed brakes" in fact increased > his downward velocity. The Precise Flight system > is not a speed brake. > Unfortunately I'm going to have to disagree with Bob here! I'd suggest the term "speed brake" is quite appropriate when looking at how the Precise Flight system is designed to work. so it's no surprise that the company have named them "speed brakes". Spoilers are designed to reduce lift and moderately increase drag. They do so by creating a controlled stall over that section of the wing immediately behind them. Speedbrakes are primarily designed to increase drag with minimal effect on lift. On the Boeings and Airbuses I've flown in my day job you'll see the lever which actuates the spoiler panels labelled "speed brake". On the ground, they function as lift dumpers. In the air they function as speed brakes. The function is defined by how many spoiler panels extend and to what degree. On fighter jets the "speed brake" is normally a pure speed brake - panels extending from the fuselage and having minimal to no effect on lift. Going by the photos on their website, the Precise Flight system is narrow perforated flat plates extending perpendicularly from the wing. I'd suggest this is a classic speed brake design characteristic, not a spoiler design at all, even though it's on top of the wing. The increased drag of speed brakes, or reduced lift/increased drag of spoilers, can both be used to either increase descent rate or reduce forward speed. The dominant effect on flight path depends entirely on what the pilot does with the pitch attitude of the aircraft. It does not necessarily define whether they're primarily "spoilers" or "speed brakes". Food for thought. [Wink] -------- Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=416824#416824 ________________________________________________________________________________
From: "Valin & Allyson Thorn" <thorn(at)starflight.aero>
Subject: Re: How to Toggle Speed Brakes with Momentary On
Switch?
Date: Jan 12, 2014
Yes, in the version used in the Legacy they scissor up from the wings - see image below... -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of mmayfield Sent: Sunday, January 12, 2014 8:15 AM Subject: AeroElectric-List: Re: How to Toggle Speed Brakes with Momentary On Switch? mmayfield(at)ozemail.com.au> nuckolls.bob(at)aeroelect wrote: > > Suggest you purge the term "speed brake" from your > language used to talk about this system. It's > a spoiler system that kills lift . . . designed to > INCRASE rate of descent without materially > increasing forward velocity. A speed brake puts > out DRAG intended to slow the forward velocity. > > A pilot flying a Lanceair IVP with Precise Flgiht found > himself on short final to the rocks out in California > a few years ago. Check out the narrative paragraph > 3 here <http://tinyurl.com/m3zxgpw> http://tinyurl.com/m3zxgpw > > His deployment of "speed brakes" in fact increased > his downward velocity. The Precise Flight system > is not a speed brake. > Unfortunately I'm going to have to disagree with Bob here! I'd suggest the term "speed brake" is quite appropriate when looking at how the Precise Flight system is designed to work. so it's no surprise that the company have named them "speed brakes". Spoilers are designed to reduce lift and moderately increase drag. They do so by creating a controlled stall over that section of the wing immediately behind them. Speedbrakes are primarily designed to increase drag with minimal effect on lift. On the Boeings and Airbuses I've flown in my day job you'll see the lever which actuates the spoiler panels labelled "speed brake". On the ground, they function as lift dumpers. In the air they function as speed brakes. The function is defined by how many spoiler panels extend and to what degree. On fighter jets the "speed brake" is normally a pure speed brake - panels extending from the fuselage and having minimal to no effect on lift. Going by the photos on their website, the Precise Flight system is narrow perforated flat plates extending perpendicularly from the wing. I'd suggest this is a classic speed brake design characteristic, not a spoiler design at all, even though it's on top of the wing. The increased drag of speed brakes, or reduced lift/increased drag of spoilers, can both be used to either increase descent rate or reduce forward speed. The dominant effect on flight path depends entirely on what the pilot does with the pitch attitude of the aircraft. It does not necessarily define whether they're primarily "spoilers" or "speed brakes". Food for thought. [Wink] -------- Mike Read this topic online here: <http://forums.matronics.com/viewtopic.php?p=416824#416824> http://forums.matronics.com/viewtopic.php?p=416824#416824 http://www.matronics.com/Navigator?AeroElectric-List http://www.matronics.com/contribution ________________________________________________________________________________
From: "Dennis Johnson" <pinetownd(at)volcano.net>
Subject: Spoilers vs. Speed Brakes
Date: Jan 12, 2014
In my opinion, the Precise Flight speed brakes installed on many Lancairs, including on my Legacy, are correctly called "speed brakes" instead of "spoilers." I think the confusion comes from their installation on the top of the wings. Obviously, in that position, they do in fact "spoil" lift when extended. However, a classic spoiler is a narrow panel that extends across much of the span of the wings. A spoiler's primary purpose is to kill lift. Here's a photo of a typical airliner spoiler. You can see that it is much wider than it is tall. Precise Flight speed brakes, in contrast, extend far higher than would be appropriate for spoilers and are less than a foot wide; a tiny fraction of a Lancair's wingspan. As a spoiler, the speed brakes are terribly designed. Here is a photo of a typical Precise Flight speed brake. You can see that it is tall and narrow in comparison to a spoiler. On Lancairs, which are low drag airplanes, their primary purpose is to increase drag to slow down. Functioning like flat plate drag devices, they are dramatically more effective at high speed, when you need them, than at low speed. That's because drag increases with the square of airspeed. The thing that makes this confusing is that they are installed on the top of the wings, so they also reduce lift. At high airspeed, the drag effect is much more than the reduction in lift. At low airspeed, when the drag effect is relatively low, the effect of the loss of lift is more significant. If the speed brakes were primarily used for landing, to kill lift like a glider does, they should accurately be called "spoilers." If they are used primarily to increase drag to slow down from high speed, then they should accurately be called "speed brakes." In Lancairs, I don't know anyone who uses them to kill lift; they're used almost exclusively to slow down. Tomato, tomahto, Dennis


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