AeroElectric-Archive.digest.vol-mn

October 18, 2014 - November 03, 2014



      > Justin
      >
      >
      > On Oct 17, 2014, at 13:50, Eric Page  wrote:
      >
      > What's the output from one of these sensors, and what are you
      > monitoring/displaying it with?
      >
      > Eric
      >
      >
      > On Oct 17, 2014, at 11:36 AM, Bill Allen 
      > wrote:
      >
      > I may have misunderstood this to mean a "chip detector"  which I have
      > fitted to my Lycoming 0-320 engined aircraft.
      >
      > I sourced mine from a breaker - there are plenty of crashed Robinson R22s
      > out there, and all have chip/particle detectors in their gearboxes.
      >
      > I don't know the original source of these when new, but they're affordable
      > from the breaker.
      >
      > my 10c FWIW
      >
      > Bill Allen
      > LongEz160 N99BA FD51
      > CZ4 G-BYLZ EGBJ
      >
      > *
      >
      > D============================================
      > lectric-List"">http://www.matronics.com/Navigator?AeroElectric-List 
      > D============================================
      > //forums.matronics.com <http://forums.matronics.com>
      > D============================================
      > ot;">http://www.matronics.com/contribution 
      > D============================================
      >
      > *
      >
      > *
      >
      >
      > *
      >
      >
      
________________________________________________________________________________
Date: Oct 18, 2014
Subject: Re: Crankcase ferrous particle detectors?
From: Bill Allen <billallensworld(at)gmail.com>
Roger wrote <> Bob was correct, a "breaker" in The Queens vernacular would be a "salvage yard" in Americish - a quick google search turns up many of them and White Industries have been going since Pontious was a pilot. The type I used (from an R22 gearbox) is a simple plug with magnetic contacts which are normally open, but should metallic debris bridge the contacts, will complete a circuit. It looks very much like (and could well be) this; http://www.allenaircraft.com/products/chip_detectors.html and I got it from: http://www.nalsonaviation.com/ in the UK - aircraft spruce used to sell them, but its no longer listed on their website. I have it connected to a Dynon Skyview so that a red warning will come on, and a press-to-test button to check it's working. In a helicopter, a main rotor gearbox failure is analogous to the wings coming off an aircraft ie; if the main rotor gearbox starts shredding itself, it wont glide/autorotate as a fixed wing aircraft will, hence the higher imperative to reduce false alerts. Many cars have magnetic sump plugs, and it will be seen that they often have a covering of "fuzz" (rather than chunks of metal) which are the microscopic particles of normal wear held in a yogurt-like paste around the magnetic probe. Another feature of the part from the R22 is that it is easily removable, being a 2 part component with a self-sealing mechanism to allow the electrical probe to be removed without the contents of the sump coming with it. Peter was correct, - usually false alarms occur within the first few hours of a rebuild as the "fuzz" flushes through held in suspension in the oil, cumulatively settling out overnight to the lowpoint where the detector is installed. I fitted it because I have installed an engine which is unusual and does not have millions of in-service hours behind it. On a Lycoming/Continental it's probably not worth it unless you really are involved with your engine. Some people don't care much between annuals and 50 hr oil changes. I am the opposite and go with SOAP ( eg; http://www.spectro.in/Spectrometric-Oil-Analysis.html ) and 25hr oil changes. Having a good EIS and a chip detector is just another tool in my quiver against premature engine failure. I realise that the original question from Eric has been over-answered, and for this I apologise :^) Bill Allen LongEz160 N99BA FD51 CZ4 G-BYLZ EGBJ LongEze Diesel G-LEZE EGBJ On 17 October 2014 21:29, wrote: > > > I don't know the original source of these when new, but they're affordabl e > from the breaker. > > at the risk of sounding stupid, may I ask, who is =9Cthe breaker =9D? > > Roger > > -- ________________________________________________________________________________
Subject: Re: Strange characters
From: "user9253" <fransew(at)gmail.com>
Date: Oct 18, 2014
I do not know what causes the strange characters. Your posts, that are included in the Matronics daily digest that is emailed to me, contain ALL garbage, not just at the end. I have to go to the Matronics website to read your posts. The workaround for you is to NOT use Outlook. Instead, go to http://forums.matronics.com/viewforum.php?f=3 and click on the thread of interest, then click, "PostReply". Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432003#432003 ________________________________________________________________________________
Date: Oct 18, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lee KR-2 System Architecture
At 22:42 2014-10-17, you wrote: > >Also see the first post as that is what I responded to > > Lee KR-2 System Architecture > >Maybe he sent you something at one time.. looks like back in 2009 >Thanks >Bob R > Did a data dump on my email archives for the List and found a series of postings from/to Bob Lee dating back to 2006. I also found a copy of his web-page dissertation on electrical system planning. I've posted them here. http://tinyurl.com/n7zk5wh It had been some time since we discussed his project and I'd forgotten the extent of our conversations. Bob . . . ________________________________________________________________________________
Date: Oct 18, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Strange characters
At 07:51 2014-10-18, you wrote: > >I do not know what causes the strange characters. Your posts, that >are included in the Matronics daily digest that is emailed to me, >contain ALL garbage, not just at the end. I have to go to the >Matronics website to read your posts. >The workaround for you is to NOT use Outlook. Instead, go to >http://forums.matronics.com/viewforum.php?f=3 and click on the >thread of interest, then click, "PostReply". >Joe > >-------- >Joe Gores I've found Outlook (and most others) to be exceedingly unfriendly to a techno-wiener's publishing and archival needs. I've used Eudora for decades. It stores activity in plain-text 'mailboxes' and does an excellent job of searching. Just a few minutes ago, I was able to retrieve a number of messages exchanged with Bob Lee about his KR2 project . . . messages dating back to 2006. Except for the occasional image imbedding compatibility issues across email clients (Emacs!), I've been very satisfied with Eudora's performance. Can't beat the price either . . . it's free. Bob . . . ________________________________________________________________________________
Date: Oct 18, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Strange characters
Another very good free email client that has a lot of the look and feel of Outlook without the garbage is Thunderbird, created by the same folks as Mozilla and Firebird browsers. https://www.mozilla.org/en-US/thunderbird/ I have been using it for around 10 yrs. It can be set to automatically ask if you want the email you are replying to, to be sent in plain text, html or text plus html. On 10/18/2014 6:52 AM, Robert L. Nuckolls, III wrote: > > > At 07:51 2014-10-18, you wrote: >> >> I do not know what causes the strange characters. Your posts, that >> are included in the Matronics daily digest that is emailed to me, >> contain ALL garbage, not just at the end. I have to go to the >> Matronics website to read your posts. >> The workaround for you is to NOT use Outlook. Instead, go to >> http://forums.matronics.com/viewforum.php?f=3 and click on the thread >> of interest, then click, "PostReply". >> Joe >> >> -------- >> Joe Gores > > > I've found Outlook (and most others) to be exceedingly > unfriendly to a techno-wiener's publishing and archival > needs. I've used Eudora for decades. It stores activity > in plain-text 'mailboxes' and does an excellent job of > searching. Just a few minutes ago, I was able to retrieve > a number of messages exchanged with Bob Lee about his > KR2 project . . . messages dating back to 2006. > > Except for the occasional image imbedding compatibility > issues across email clients (Emacs!), I've been > very satisfied with Eudora's performance. Can't beat > the price either . . . it's free. > > > Bob . . . > > ________________________________________________________________________________
Subject: Re: Lee KR-2 System Architecture
From: "stickid" <piney(at)mts.net>
Date: Oct 18, 2014
Thanks so much Bob I will go have a look at that now. Bob R Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432007#432007 ________________________________________________________________________________
Subject: Re: Lee KR-2 System Architecture
From: "stickid" <piney(at)mts.net>
Date: Oct 18, 2014
Hi Bob just read through the emails quickly but I get the feeling and also had the feeling looking at the panel itself on the link I provided earlier that this might be over complicated and quite experimental in the sense of what I will be using the airplane for. I am guessing that Bob has the book and that I will get that along with other documentation for the project when I pick it up. I did try to go to the links on you sire but for some reason could not access the downloadable pdfs I will try again, and also the links to Bob's architecture are gone because his site is no longer active. If you have copies and could send to me that would be interesting reading for me. I thank you for your help with understanding this and I think your first suggestion of starting over may be the ticket. I just feel sticking as close to the KISS principle is often a good decision. I will have enough to do without complicating my flight demands . Thanks Again Bob R Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432009#432009 ________________________________________________________________________________
From: "Rob Housman" <rob@hyperion-ef.com>
Subject: Re: Strange characters
Date: Oct 18, 2014
My posts on this list (and the Europa-List) have always been posted from various versions of Outlook (currently 2010) and when I view those posts using Outlook there are no strange characters. I don't know why some messages include some or many strange characters but I have assumed it was more likely the use of a different ASCII character set by the posters' software or O/S. Consistently, though perhaps not always, posts originating outside of North America have an odd combination of characters where it is obvious that an apostrophe should be. Perhaps someone more knowledgeable in these things can comment and offer a real solution, if one exists. Best regards, Rob Housman Irvine, California Europa XS Rotax 914 S/N A070 Airframe complete Avionics in progress -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of user9253 Sent: Saturday, October 18, 2014 5:52 AM Subject: AeroElectric-List: Re: Strange characters I do not know what causes the strange characters. Your posts, that are included in the Matronics daily digest that is emailed to me, contain ALL garbage, not just at the end. I have to go to the Matronics website to read your posts. The workaround for you is to NOT use Outlook. Instead, go to http://forums.matronics.com/viewforum.php?f=3 and click on the thread of interest, then click, "PostReply". Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432003#432003 ________________________________________________________________________________
From: "Michael Orth" <mosurf(at)xplornet.com>
Subject: Re: Strange characters
Date: Oct 18, 2014
RE: AeroElectric-List: Re: Strange charactersIn your mail program, find "Encoding" which may be on the drop-down menu "View". You could try: "Unicode (UTF-8)" and see what happens. Michael ------------------------------------------------------------------------- ------- ------------------------------------------------------------------------- ------- ----- Original Message ----- From: Rob Housman To: aeroelectric-list(at)matronics.com Sent: Saturday, October 18, 2014 10:48 AM Subject: RE: AeroElectric-List: Re: Strange characters My posts on this list (and the Europa-List) have always been posted from various versions of Outlook (currently 2010) and when I view those posts using Outlook there are no strange characters. I don't know why some messages include some or many strange characters but I have assumed it was more likely the use of a different ASCII character set by the posters' software or O/S. Consistently, though perhaps not always, posts originating outside of North America have an odd combination of characters where it is obvious that an apostrophe should be. Perhaps someone more knowledgeable in these things can comment and offer a real solution, if one exists. Best regards, Rob Housman Irvine, California Europa XS Rotax 914 S/N A070 Airframe complete Avionics in progress -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of user9253 Sent: Saturday, October 18, 2014 5:52 AM To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Re: Strange characters I do not know what causes the strange characters. Your posts, that are included in the Matronics daily digest that is emailed to me, contain ALL garbage, not just at the end. I have to go to the Matronics website to read your posts. The workaround for you is to NOT use Outlook. Instead, go to http://forums.matronics.com/viewforum.php?f=3 and click on the thread of interest, then click, "PostReply". Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432003#432003 more: http://www.matronics.com/Navigator?AeroElectric-List great content also available via the Web Forums! http://forums.matronics.com Thank you for your generous support! http://www.matronics.com/contribution No virus found in this message. Checked by AVG - www.avg.com 10/18/14 ________________________________________________________________________________
Date: Oct 18, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Strange characters
The primary problem with all versions of Outlook is that it defaults to sending messages in Rich Text Format, in other words formatted text, with all those characters as the encoding for formatting . If you are savvy enough, you can change to setting in Outlook to send in plain text only, but it is not an easy change to find. The reason everything looks fine in Outlook is because it is set to receive what other Outlook users send. Most other email programs give you a choice of what fype of formatting to send. Problems arise with email listserv transmissions because they usually strip off most of the html encoding to conserve space. On 10/18/2014 10:48 AM, Rob Housman wrote: > RE: AeroElectric-List: Re: Strange characters > > My posts on this list(and the Europa-List)have always been posted from > various versions of Outlook (currently 2010) and when I view those > posts using Outlook there are no strange characters. I don't know why > some messages include some or many strange characters but I have > assumed it was more likely the use of a different ASCII character set > by the posters' software or O/S.Consistently, though perhaps not > always, posts originating outside of North Americahave an odd > combination of characters where it is obvious that an apostrophe > should be. Perhaps someone more knowledgeable in these things can > comment and offer a real solution, if one exists. > > Best regards, > > Rob Housman > > Irvine, California > > Europa XS > > Rotax 914 > > S/N A070 > > Airframe complete > > Avionics in progress > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > user9253 > Sent: Saturday, October 18, 2014 5:52 AM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: Strange characters > > > > > I do not know what causes the strange characters. Your posts, that > are included in the Matronics daily digest that is emailed to me, > contain ALL garbage, not just at the end. I have to go to the > Matronics website to read your posts. > > The workaround for you is to NOT use Outlook. Instead, go > tohttp://forums.matronics.com/viewforum.php?f=3and click on the thread > of interest, then click, "PostReply". > > Joe > > -------- > > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432003#432003 > > > more: > > http://www.matronics.com/Navigator?AeroElectric-List > > great content also available via the Web Forums! > > http://forums.matronics.com > > Thank you for your generous support! > > http://www.matronics.com/contribution > > > * > > > * ________________________________________________________________________________
Date: Oct 19, 2014
Subject: Re: Strange characters
From: Graeme Hart <graeme.hart(at)onecoolkat.com>
The other option is to send in HTML. These options are found under the "Format Text" menu in Outlook 2013 (when sending a message). You can also change it for all emails under "File / Options / Mail / Compose Messages" They exist in the earlier versions of Outlook too but Microsoft occasionally move them around. On Sun, Oct 19, 2014 at 1:41 PM, Kelly McMullen wrote: > > > The primary problem with all versions of Outlook is that it defaults to > sending messages in Rich Text Format, in other words formatted text, with > all those characters as the encoding for formatting . If you are savvy > enough, you can change to setting in Outlook to send in plain text only, but > it is not an easy change to find. The reason everything looks fine in > Outlook is because it is set to receive what other Outlook users send. Most > other email programs give you a choice of what fype of formatting to send. > Problems arise with email listserv transmissions because they usually strip > off most of the html encoding to conserve space. > On 10/18/2014 10:48 AM, Rob Housman wrote: >> >> RE: AeroElectric-List: Re: Strange characters >> >> My posts on this list(and the Europa-List)have always been posted from >> various versions of Outlook (currently 2010) and when I view those posts >> using Outlook there are no strange characters. I don't know why some >> messages include some or many strange characters but I have assumed it was >> more likely the use of a different ASCII character set by the posters' >> software or O/S.Consistently, though perhaps not always, posts originating >> outside of North Americahave an odd combination of characters where it is >> obvious that an apostrophe should be. Perhaps someone more knowledgeable in >> these things can comment and offer a real solution, if one exists. >> >> Best regards, >> >> Rob Housman >> >> Irvine, California >> >> Europa XS >> >> Rotax 914 >> >> S/N A070 >> >> Airframe complete >> >> Avionics in progress >> >> -----Original Message----- >> From: owner-aeroelectric-list-server(at)matronics.com >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of user9253 >> Sent: Saturday, October 18, 2014 5:52 AM >> To: aeroelectric-list(at)matronics.com >> Subject: AeroElectric-List: Re: Strange characters >> >> > >> >> I do not know what causes the strange characters. Your posts, that are >> included in the Matronics daily digest that is emailed to me, contain ALL >> garbage, not just at the end. I have to go to the Matronics website to read >> your posts. >> >> The workaround for you is to NOT use Outlook. Instead, go >> tohttp://forums.matronics.com/viewforum.php?f=3and click on the thread of >> interest, then click, "PostReply". >> >> Joe >> >> -------- >> >> Joe Gores >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=432003#432003 >> >> >> >> >> >> >> >> more: >> >> http://www.matronics.com/Navigator?AeroElectric-List >> >> great content also available via the Web Forums! >> >> http://forums.matronics.com >> >> Thank you for your generous support! >> >> http://www.matronics.com/contribution >> >> >> * >> >> >> * > > ________________________________________________________________________________
Date: Oct 18, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Strange characters
You absolutely do NOT want to send in HTML. It will result in blank messages on most email listservs such as this one. Almost all are set to strip out all html. Plain text is the best way to ensure your message comes through clear with no loss of content and no extra characters, On 10/18/2014 7:38 PM, Graeme Hart wrote: > > The other option is to send in HTML. > > These options are found under the "Format Text" menu in Outlook 2013 > (when sending a message). You can also change it for all emails under > "File / Options / Mail / Compose Messages" > > They exist in the earlier versions of Outlook too but Microsoft > occasionally move them around. > > On Sun, Oct 19, 2014 at 1:41 PM, Kelly McMullen wrote: >> >> >> The primary problem with all versions of Outlook is that it defaults to >> sending messages in Rich Text Format, in other words formatted text, with >> all those characters as the encoding for formatting . If you are savvy >> enough, you can change to setting in Outlook to send in plain text only, but >> it is not an easy change to find. The reason everything looks fine in >> Outlook is because it is set to receive what other Outlook users send. Most >> other email programs give you a choice of what fype of formatting to send. >> Problems arise with email listserv transmissions because they usually strip >> off most of the html encoding to conserve space. >> On 10/18/2014 10:48 AM, Rob Housman wrote: >>> RE: AeroElectric-List: Re: Strange characters >>> >>> My posts on this list(and the Europa-List)have always been posted from >>> various versions of Outlook (currently 2010) and when I view those posts >>> using Outlook there are no strange characters. I don't know why some >>> messages include some or many strange characters but I have assumed it was >>> more likely the use of a different ASCII character set by the posters' >>> software or O/S.Consistently, though perhaps not always, posts originating >>> outside of North Americahave an odd combination of characters where it is >>> obvious that an apostrophe should be. Perhaps someone more knowledgeable in >>> these things can comment and offer a real solution, if one exists. >>> >>> Best regards, >>> >>> Rob Housman >>> >>> Irvine, California >>> >>> Europa XS >>> >>> Rotax 914 >>> >>> S/N A070 >>> >>> Airframe complete >>> >>> Avionics in progress >>> >>> -----Original Message----- >>> From: owner-aeroelectric-list-server(at)matronics.com >>> [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of user9253 >>> Sent: Saturday, October 18, 2014 5:52 AM >>> To: aeroelectric-list(at)matronics.com >>> Subject: AeroElectric-List: Re: Strange characters >>> >>> > >>> >>> I do not know what causes the strange characters. Your posts, that are >>> included in the Matronics daily digest that is emailed to me, contain ALL >>> garbage, not just at the end. I have to go to the Matronics website to read >>> your posts. >>> >>> The workaround for you is to NOT use Outlook. Instead, go >>> tohttp://forums.matronics.com/viewforum.php?f=3and click on the thread of >>> interest, then click, "PostReply". >>> >>> Joe >>> >>> -------- >>> >>> Joe Gores >>> >>> >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/viewtopic.php?p=432003#432003 >>> >>> >>> >>> >>> >>> >>> >>> more: >>> >>> http://www.matronics.com/Navigator?AeroElectric-List >>> >>> great content also available via the Web Forums! >>> >>> http://forums.matronics.com >>> >>> Thank you for your generous support! >>> >>> http://www.matronics.com/contribution >>> >>> >>> * >>> >>> >>> * >> >> >> >> >> > > ________________________________________________________________________________
From: "Bill Bradburry" <bbradburry(at)verizon.net>
Subject: High oil temp...or instrumentation?
Date: Oct 18, 2014
A friend has been fighting high oil temps for several months on his O-320. The last flight he saw a sudden drop in temp followed a few minutes later by a spike which went away and the temps were then fine for the rest of the flight. I thought that the oil cooler bypass might have been stuck and then opened but the temp dropped too fast I think for this to be a real temp change. It seems to me that it may be instrumentation. He is also having obvious instrumentation problems with EGT#1. It is very erratic. I hope some of you can give him a few ideas as to how he can troubleshoot these problems and hopefully get them resolved. Here is a link to a Savvy Analysis data dump that he made on the last flight. https://www.savvyanalysis.com/flight/741039/7be0f496-4815-45d2-9eee-4455fc4f 5e98 Any ideas would be appreciated. Thanks, Bill ________________________________________________________________________________
Date: Oct 19, 2014
Subject: Re: Strange characters
From: Graeme Hart <graeme.hart(at)onecoolkat.com>
Sorry, I didn't realise that email listservs hadn't made the transition to handling HTML. On Sun, Oct 19, 2014 at 4:22 PM, Kelly McMullen wrote: > > > You absolutely do NOT want to send in HTML. It will result in blank messages > on most email listservs such as this one. > Almost all are set to strip out all html. > Plain text is the best way to ensure your message comes through clear with > no loss of content and no extra characters, > > On 10/18/2014 7:38 PM, Graeme Hart wrote: >> >> >> >> >> The other option is to send in HTML. >> >> These options are found under the "Format Text" menu in Outlook 2013 >> (when sending a message). You can also change it for all emails under >> "File / Options / Mail / Compose Messages" >> >> They exist in the earlier versions of Outlook too but Microsoft >> occasionally move them around. >> >> On Sun, Oct 19, 2014 at 1:41 PM, Kelly McMullen >> wrote: >>> >>> >>> >>> The primary problem with all versions of Outlook is that it defaults to >>> sending messages in Rich Text Format, in other words formatted text, with >>> all those characters as the encoding for formatting . If you are savvy >>> enough, you can change to setting in Outlook to send in plain text only, >>> but >>> it is not an easy change to find. The reason everything looks fine in >>> Outlook is because it is set to receive what other Outlook users send. >>> Most >>> other email programs give you a choice of what fype of formatting to >>> send. >>> Problems arise with email listserv transmissions because they usually >>> strip >>> off most of the html encoding to conserve space. >>> On 10/18/2014 10:48 AM, Rob Housman wrote: >>>> >>>> RE: AeroElectric-List: Re: Strange characters >>>> >>>> My posts on this list(and the Europa-List)have always been posted from >>>> various versions of Outlook (currently 2010) and when I view those posts >>>> using Outlook there are no strange characters. I don't know why some >>>> messages include some or many strange characters but I have assumed it >>>> was >>>> more likely the use of a different ASCII character set by the posters' >>>> software or O/S.Consistently, though perhaps not always, posts >>>> originating >>>> outside of North Americahave an odd combination of characters where it >>>> is >>>> obvious that an apostrophe should be. Perhaps someone more knowledgeable >>>> in >>>> these things can comment and offer a real solution, if one exists. >>>> >>>> Best regards, >>>> >>>> Rob Housman >>>> >>>> Irvine, California >>>> >>>> Europa XS >>>> >>>> Rotax 914 >>>> >>>> S/N A070 >>>> >>>> Airframe complete >>>> >>>> Avionics in progress >>>> >>>> -----Original Message----- >>>> From: owner-aeroelectric-list-server(at)matronics.com >>>> [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of >>>> user9253 >>>> Sent: Saturday, October 18, 2014 5:52 AM >>>> To: aeroelectric-list(at)matronics.com >>>> Subject: AeroElectric-List: Re: Strange characters >>>> >>>> > >>>> >>>> I do not know what causes the strange characters. Your posts, that are >>>> included in the Matronics daily digest that is emailed to me, contain >>>> ALL >>>> garbage, not just at the end. I have to go to the Matronics website to >>>> read >>>> your posts. >>>> >>>> The workaround for you is to NOT use Outlook. Instead, go >>>> tohttp://forums.matronics.com/viewforum.php?f=3and click on the thread >>>> of >>>> interest, then click, "PostReply". >>>> >>>> Joe >>>> >>>> -------- >>>> >>>> Joe Gores >>>> >>>> >>>> >>>> >>>> Read this topic online here: >>>> >>>> http://forums.matronics.com/viewtopic.php?p=432003#432003 >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> more: >>>> >>>> http://www.matronics.com/Navigator?AeroElectric-List >>>> >>>> great content also available via the Web Forums! >>>> >>>> http://forums.matronics.com >>>> >>>> Thank you for your generous support! >>>> >>>> http://www.matronics.com/contribution >>>> >>>> >>>> * >>>> >>>> >>>> * >>> >>> >>> >>> >>> >>> >> >> >> > > ________________________________________________________________________________
Subject: Re: Should a tripped circuit breaker be reset in flight?
From: "mmayfield" <mmayfield(at)ozemail.com.au>
Date: Oct 19, 2014
nuckolls.bob(at)aeroelect wrote: > Visual inspection any circuit protective device offers no assurance whatsoever of any system's operational integrity.Bob . . . I recall at least one occasion in particular where the failure to visually detect a tripped circuit breaker before flight had no preflight consequences in a B767, but subsequently led to significant inflight consequences and an air safety incident report. In fact it was taken so seriously by my (very large airline) company, that proper preflight inspection of circuit breakers was elevated to a major assessment item in annual flight reviews/check rides. I recall the pilot who failed to complete the CB check as required in the Ops Manual being quite distraught about the consequences. Preflight exercising of each individual protected system is not necessarily practical or achievable, but in the case I mentioned, correct checking of CBs before getting airborne would've saved the subsequent tea and biscuits meeting with the Chief Pilot. Also, we had systems which required both preflight exercising, and a subsequent specific check that the system CBs had not tripped during the testing/exercising process, as it was possible for them to do so without any obvious symptoms until after takeoff. So it's a habit, and not an unhealthy one, which has been ingrained into my psyche. ("You're cordially invited to tea and biscuits with the Chief Pilot - cold tea, bring your own biscuits - you better make your explanation a good one.") -------- Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432028#432028 ________________________________________________________________________________
Subject: Re: High oil temp...or instrumentation?
From: "user9253" <fransew(at)gmail.com>
Date: Oct 19, 2014
Bill Bradburry, The Savvy Analysis data link that you posted is not publicly accessible. The vast majority of electrical problems are due to bad connections. The cause of more than one instrumentation problem is likely due to a bad ground connection. I suggest that all ground wires and cables, related to the engine and to engine sensors, be disconnected at both ends, cleaned, inspected, and reconnected. A thin film of grease on terminals will help prevent future corrosion. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432030#432030 ________________________________________________________________________________
Date: Oct 19, 2014
From: Charlie England <ceengland7(at)gmail.com>
Subject: Re: High oil temp...or instrumentation?
On 10/18/2014 11:30 PM, Bill Bradburry wrote: > > A friend has been fighting high oil temps for several months on his O-320. > The last flight he saw a sudden drop in temp followed a few minutes later by > a spike which went away and the temps were then fine for the rest of the > flight. I thought that the oil cooler bypass might have been stuck and then > opened but the temp dropped too fast I think for this to be a real temp > change. It seems to me that it may be instrumentation. > > He is also having obvious instrumentation problems with EGT#1. It is very > erratic. I hope some of you can give him a few ideas as to how he can > troubleshoot these problems and hopefully get them resolved. > > Here is a link to a Savvy Analysis data dump that he made on the last > flight. > > https://www.savvyanalysis.com/flight/741039/7be0f496-4815-45d2-9eee-4455fc4f > 5e98 > > Any ideas would be appreciated. > > Thanks, > Bill > Unless he had an obvious very bad miss, the egt reading had to be sensor or instrument related. ________________________________________________________________________________
Date: Oct 19, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Should a tripped circuit breaker be reset
in flight? At 05:30 2014-10-19, you wrote: nuckolls.bob(at)aeroelect wrote: > Visual inspection any circuit protective device offers no assurance whatsoever of any system's operational integrity.Bob . . . I recall at least one occasion in particular where the failure to visually detect a tripped circuit breaker before flight had no preflight consequences in a B767, but subsequently led to significant inflight consequences and an air safety incident report. In fact it was taken so seriously by my (very large airline) company, that proper preflight inspection of circuit breakers was elevated to a major assessment item in annual flight reviews/check rides. I recall the pilot who failed to complete the CB check as required in the Ops Manual being quite distraught about the consequences. Preflight exercising of each individual protected system is not necessarily practical or achievable, but in the case I mentioned, correct checking of CBs before getting airborne would've saved the subsequent tea and biscuits meeting with the Chief Pilot. Also, we had systems which required both preflight exercising, and a subsequent specific check that the system CBs had not tripped during the testing/exercising process, as it was possible for them to do so without any obvious symptoms until after takeoff. So it's a habit, and not an unhealthy one, which has been ingrained into my psyche. We're talking about two VERY different kinds of airplanes. At the same time, your narrative illustrates the fact that heavy-iron pilots (indeed C-172 pilots too) are in a what- you-see-is-what-you get situation with respect to system architectures, consequences of inadequate FMEA by the designers and/or hind-sight reactions to an 'in-flight consequence' arising from failure to perform in the cockpit. The idea that any system's integrity is assured by making sure it's breaker is closed speaks to poor system design. If it's a critical system with no pre-flight detectable tell-tales, the folks getting worked over with the wet-noodles and stern mentors should NOT be the flight crews - but the folks on the drawing boards. Overhauling crews for missing one critical breaker condition on an acres-of-breakers panel is like dinging a TSA agent for letting grandma get through with an unchecked water-bottle. You don't effectively address known, critical items in preflight with broad brush checklist items like "Copilot's breaker panel - CHECK" or "Old lady water bottle - CHECK." You identify every critical breaker by name and give each a separate check-list bullet:" "#2 Slats Warn Breaker - CHECK IN". That way, perhaps two or three critical breakers out of dozens will get the special attention they need . . . because for reasons unexplained, those systems have no active notification for loss of integrity other that to see that they're powered up. The idea that those same systems never exhibit failures that do not open their breakers lacks credibility. ("You're cordially invited to tea and biscuits with the Chief Pilot - cold tea, bring your own biscuits - you better make your explanation a good one.") Your tag-line is illustrative of far to many institutional knee-jerk/CYA responses to incidents rooted in poor attention to physics and human- factors. I have analyzed the narratives of many "dark-n-stormy" night stories published in the aviation journals. Two examples: http://tinyurl.com/lk9d9sm http://tinyurl.com/mrsnutr Here's a third one that was the lead-in story to Chapter 17 in the AeroElectric Connection. http://tinyurl.com/otzkjft http://tinyurl.com/n8x8bsc I cannot recall a single story that cited poor behavior on the part of designers and procedures writers . . . instead the thrust of EVERY article was to increase pilot awareness of the potential for experiencing the same or similar design shortfall all over again. The foundation for my assertions here on the List is built on the fact that OUR airplanes are not (or at least should not be) products of the time, talents and resources of Boeing, Cessna, Podunk Airlines, the FAA or any other institution who's after-market response to a design shortfall is too often limited to writing more paragraphs into the POH or adding new features to the pilot training syllabus. The way you avoid becoming a passenger in the left seat of your own airplane is SIMPLE . . . not necessarily easy but quite SIMPLE. As you cut wires, crimp terminals, mount electro- whizzies to your airplane, be constantly analyzing the following: How can this part fail? How can/will I know that the part has failed? Is its functionality critical to comfortable termination of flight (CTCTOF)? Is the failure pre-flight detectable? If CTCTOF = TRUE then what considerations are best applied to (1) actively annunciate failure and (2) provide a Plan-B should loss of that item become a reality? Scanning the circuit breaker panel or putting LEDs on the fuses is a close cousin to the "TSA approach" to air travel security. You must PROFILE every component of your airplane to assess (1) its CTCTOF factor and (2) DO SOMETHING that mitigates the risk. Bob . . . ________________________________________________________________________________
Subject: Re: Strange characters
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Oct 19, 2014
Here's the answer: http://lmgtfy.com/?q=outlook+mail+weird+characters -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432035#432035 ________________________________________________________________________________
From: Bob McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: High oil temp...or instrumentation?
Date: Oct 19, 2014
I had no problem bring up the information. It appears accessible to me. The link is split in the original e-mail and I had to enter the last 3 characters manually after clicking the link. (E98) Bob McC > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list- > server(at)matronics.com] On Behalf Of user9253 > Sent: Sunday, October 19, 2014 8:30 AM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: High oil temp...or instrumentation? > > > Bill Bradburry, > The Savvy Analysis data link that you posted is not publicly accessible. > The vast majority of electrical problems are due to bad connections. The cause of more > than one instrumentation problem is likely due to a bad ground connection. I suggest > that all ground wires and cables, related to the engine and to engine sensors, be > disconnected at both ends, cleaned, inspected, and reconnected. A thin film of grease on > terminals will help prevent future corrosion. > Joe > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432030#432030 > > > > > > > > _- > ===================================================== > ===== > _- > ===================================================== > ===== > _- > ===================================================== > ===== > _- > ===================================================== > ===== > > ________________________________________________________________________________
Subject: Re: High oil temp...or instrumentation?
From: Jack <n81jg(at)aol.com>
Date: Oct 19, 2014
Had similar OT readings; OT needs good engine ground return. Found all Van's cable swages incomplete; battery ground pulled loose as I disconnect battery. Check swages and cable connections; easy fix. John RV7A Sent from my iPhone > On Oct 18, 2014, at 9:30 PM, Bill Bradburry wrote: > > > A friend has been fighting high oil temps for several months on his O-320. > The last flight he saw a sudden drop in temp followed a few minutes later by > a spike which went away and the temps were then fine for the rest of the > flight. I thought that the oil cooler bypass might have been stuck and then > opened but the temp dropped too fast I think for this to be a real temp > change. It seems to me that it may be instrumentation. > > He is also having obvious instrumentation problems with EGT#1. It is very > erratic. I hope some of you can give him a few ideas as to how he can > troubleshoot these problems and hopefully get them resolved. > > Here is a link to a Savvy Analysis data dump that he made on the last > flight. > > https://www.savvyanalysis.com/flight/741039/7be0f496-4815-45d2-9eee-4455fc4f > 5e98 > > Any ideas would be appreciated. > > Thanks, > Bill > > > > > ________________________________________________________________________________
From: "Michael Orth" <mosurf(at)xplornet.com>
Subject: Re: Fire Sale = Phase IV
Date: Oct 20, 2014
Bob, Will you ship to Canada via USPS? Michael mosurf(at)xplornet.com ------------------------------------------------------------------------- ------- ------------------------------------------------------------------------- ------- ----- Original Message ----- From: Robert L. Nuckolls, III To: aeroelectric-list(at)matronics.com Sent: Tuesday, September 30, 2014 8:07 PM Subject: AeroElectric-List: Fire Sale = Phase IV I have several thousand solder-sleeves with pigtails for terminating shielded wires. Not sure what the part number is but as you can see here, it shrinks down well onto a 22AWG twisted trio. Thought I'd give the List members first crack at them before I put 'em up on eBay as a big lot.' Bag of 30 pieces postage paid to US addresses is $10. Email me directly please . . . Bob . . . No virus found in this message. Checked by AVG - www.avg.com 10/01/14 ________________________________________________________________________________
Subject: Re: Should a tripped circuit breaker be reset in flight?
From: "mmayfield" <mmayfield(at)ozemail.com.au>
Date: Oct 20, 2014
Well Bob, you need to write to Boeing about addressing those issues and their system design or poorly conceived procedures because they are direct from the Boeing FCOM. Best of luck with that! The "tea and biscuits" metaphor was just that. Yes he was called to explain what happened but in this particular case I don't believe it was actually an inquisitorial meeting (notwithstanding that it can be). However there was a reminder issued that checking the breaker panels is a preflight requirement and it was a big deal. Even in my small plane, the breakers are there. They should all be in for engine start. Just like every other switch position I check before engine start in a standard panel scan, the breakers are part of that scan. As an interesting aside, the Airbus A330 has all its physical breakers down in the electronics compartment. Technically it's accessible, but not within arms reach. However Airbus needed a way of allowing pilots to pull and reset power to systems so they created an overhead panel with "breaker-like" switches - they do not function as circuit protection but look exactly like breakers, and physically pull and push in the same manner! It is quite common on the Airbus to use these to reset a system, both on the ground and in the air. -------- Mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432067#432067 ________________________________________________________________________________
Subject: Re: Should a tripped circuit breaker be reset in
flight?
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Date: Oct 20, 2014
Gday Mike, There might be a few chuckles over your remark not even Bob has a patent on good ideas, but mortals are on a hiding to nothing arguing electrical architectures with him :-) I have a long P3 Orion background where CBs are used (and sometimes abused) by the hundreds too, but it never ceases to amaze me how much common sense and experience Bob has in his head and how well he can describe it ! Were in your debt onya Bob. Cheers, Stu On 20 Oct 2014, at 9:39 pm, mmayfield wrote: > > Well Bob, you need to write to Boeing about addressing those issues and their system design or poorly conceived procedures because they are direct from the Boeing FCOM. Best of luck with that! > > The "tea and biscuits" metaphor was just that. Yes he was called to explain what happened but in this particular case I don't believe it was actually an inquisitorial meeting (notwithstanding that it can be). However there was a reminder issued that checking the breaker panels is a preflight requirement and it was a big deal. > > Even in my small plane, the breakers are there. They should all be in for engine start. Just like every other switch position I check before engine start in a standard panel scan, the breakers are part of that scan. > > As an interesting aside, the Airbus A330 has all its physical breakers down in the electronics compartment. Technically it's accessible, but not within arms reach. However Airbus needed a way of allowing pilots to pull and reset power to systems so they created an overhead panel with "breaker-like" switches - they do not function as circuit protection but look exactly like breakers, and physically pull and push in the same manner! > > It is quite common on the Airbus to use these to reset a system, both on the ground and in the air. > > -------- > Mike > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432067#432067 > > > > > > > > > > ________________________________________________________________________________
Date: Oct 20, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lee KR-2 System Architecture
At 10:20 2014-10-18, you wrote: > >Hi Bob > just read through the emails quickly but I get the feeling and > also had the feeling looking at the panel itself on the link I > provided earlier that this might be over complicated and quite > experimental in the sense of what I will be using the airplane for. I found the pictures you cited earlier. Clearly, this airplane has been fitted with WWWWAAaaayyy too much hardware for the missions on which it's likely to be flown. I remember when Ken Rand first debuted the KR series airplanes. Very impressive cost/performance ratios! But just as Burt Rutan would roll his eyes at the notion of putting an IO320 engine, 60A electrical system with auto pilot in a LongEze, I'm sure Ken would have been similarly distressed to see how this example of his vision was being 'expanded'. The instrumentation package is pretty dated. You might spend as many dollars getting all the existing hardware flight worthy as it costs to replace them with more modern, lighter, smaller and simpler components. This can be and should be a simple, practical, fun machine with few CTCTOF factors. Let's talk about your needs and plans here on the List . . . this is a great opportunity for learning for all of us. Bob . . . ________________________________________________________________________________
Date: Oct 20, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Should a tripped circuit breaker be reset
in flight? At 05:39 2014-10-20, you wrote: > > >Well Bob, you need to write to Boeing about addressing those issues >and their system design or poorly conceived procedures because they >are direct from the Boeing FCOM. Best of luck with that! You miss my point. I fully understand and empathize with the good folks at Boeing. Their accomplishments are without peer . . . something one may expect from people with "the right stuff" . . . http://tinyurl.com/n7zo6ms On the other hand, history has given us millions of examples of "Aww s*%t!" epiphanies suffered by successful and capable designers in companies of all sizes and technologies. Consider recalls in the automotive industries and other consumer products. I've had a few of those myself in a company of only 100 employees. To date, the worst case of stubbing my toe only cost the boss about $25K and didn't make it onto any airplanes before it was caught. >The "tea and biscuits" metaphor was just that. Yes he was called to >explain what happened but in this particular case I don't believe it >was actually an inquisitorial meeting (notwithstanding that it can >be). However there was a reminder issued that checking the breaker >panels is a preflight requirement and it was a big deal. >Even in my small plane, the breakers are there. They should all be >in for engine start. Just like every other switch position I check >before engine start in a standard panel scan, the breakers are part >of that scan. My point was not to argue against the general statement for checking breakers. To be sure, finding a breaker open in pre-flight offers data worthy of further consideration. This assumes that the breaker powers a CFCTOF=0 system and is 'tied open' by maintenance. The point I was promoting is based on an inarguable fact that unlike the OPEN breaker, the CLOSED breaker guarantees nothing. It follows then that FMEA conducted during design and verification in flight test should go to giving the crew ALL information necessary for pre-flight verification of integrity for all systems with CFCTOF=1. To be sure, few "Aw s$#t" epiphanies in Boeing class aircraft are going to generate an AD (recall) ESPECIALLY when a 'fix' can be implemented with some new words in the AFM. Fortunately, OUR airplanes do not suffer from the square- law effects the gargantuan institutions. The potential for an "Aw s#@t" moment goes up with the square of influential individuals not directly tasked with the design and verification of a device. The discovery of something needing a fix in an RV will cost perhaps a 100 times fewer dollars than fixing a similar shortfall on a C-172 and a factor of a 100,000 less than a B787. >As an interesting aside, the Airbus A330 has all its physical >breakers down in the electronics compartment. Technically it's >accessible, but not within arms reach. However Airbus needed a way >of allowing pilots to pull and reset power to systems so they >created an overhead panel with "breaker-like" switches - they do not >function as circuit protection but look exactly like breakers, and >physically pull and push in the same manner! Yup, you may find that these are actually 1A breakers that are crowbared open in response to signals from a "remotely controlled circuit breaker" (RCCB). There's a bunch of them on the Eclipse that are controlled via touch-screen buttons. Here is one of dozens of such devices . . . http://tinyurl.com/mtjcsyb >It is quite common on the Airbus to use these to reset a system, >both on the ground and in the air. No argument . . . when it's well considered procedure that arises from the guys at the drawing boards. These are precisely the tools needed for competent operation. My point was to decry a DEPENDANCE upon catching an open breaker . . . in a panel full of breakers . . . for a system with a CTCTOF=1 . . . a system that apparently enjoyed NO OTHER means for pre-flight verification. Breakers and fuses are for the protection of wires and to prevent a fault from propagating across multiple systems. The prudent designer (and OBAM aircraft builder) will strive to fit EVERY system with CTCTOF=1 with 1) pre-flight verifiable integrity that goes beyond checking for a closed breaker -AND- (2) plan-B for mitigating loss of that system whether or not the breaker is open. Finally, as OBAM aircraft owners and operators, we're encouraged and privileged to FIX any latent shortfalls in design with something more than a band-aid to the procedures in the AFM. Bob . . . ________________________________________________________________________________
Date: Oct 20, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Lee KR-2 System Architecture
At 10:20 2014-10-18, you wrote: Hi Bob just read through the emails quickly but I get the feeling and also had the feeling looking at the panel itself on the link I provided earlier that this might be over complicated and quite experimental in the sense of what I will be using the airplane for. Yeah . . . he speaks to Figure Z-14 which is an exceedingly capable system tailored for airplanes MUCH larger than a IMC KR-2. I recall that conversation a bit now . . . I tried to get him to down-size. I am guessing that Bob has the book and that I will get that along with other documentation for the project when I pick it up. Perhaps you need the book now. Understand you're getting the airplane next spring. Now is the time to start boning up on the options. I did try to go to the links on you sire but for some reason could not access the downloadable pdfs Don't understand this. The .pdf file is the compilation of e-mails I found. The .htm file is a copy of a page from his website found on the WayBack machine . . . an organization that endeavors to take periodic 'snapshots' of websites and preserve them. The page you cited from Bob's website happened to be one of those captures on the WayBack servers. I just checked both links at http://www.aeroelectric.com/Bob_Lee/ and they're working . . . I will try again, and also the links to Bob's architecture are gone because his site is no longer active. If you have copies and could send to me that would be interesting reading for me. If you have any specific links to old pages, you can try searching for them at http://archive.org/web/ I thank you for your help with understanding this and I think your first suggestion of starting over may be the ticket. I just feel sticking as close to the KISS principle is often a good decision. I will have enough to do without complicating my flight demands . Thanks Again Bob R Bob . . . ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Re: Should a tripped circuit breaker be reset
in flight?
Date: Oct 20, 2014
What does... CFCTOF=0 mean? Bevan _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, October 20, 2014 10:46 AM Subject: Re: AeroElectric-List: Re: Should a tripped circuit breaker be reset in flight? At 05:39 2014-10-20, you wrote: Well Bob, you need to write to Boeing about addressing those issues and their system design or poorly conceived procedures because they are direct from the Boeing FCOM. Best of luck with that! You miss my point. I fully understand and empathize with the good folks at Boeing. Their accomplishments are without peer . . . something one may expect from people with "the right stuff" . . . http://tinyurl.com/n7zo6ms On the other hand, history has given us millions of examples of "Aww s*%t!" epiphanies suffered by successful and capable designers in companies of all sizes and technologies. Consider recalls in the automotive industries and other consumer products. I've had a few of those myself in a company of only 100 employees. To date, the worst case of stubbing my toe only cost the boss about $25K and didn't make it onto any airplanes before it was caught. The "tea and biscuits" metaphor was just that. Yes he was called to explain what happened but in this particular case I don't believe it was actually an inquisitorial meeting (notwithstanding that it can be). However there was a reminder issued that checking the breaker panels is a preflight requirement and it was a big deal. Even in my small plane, the breakers are there. They should all be in for engine start. Just like every other switch position I check before engine start in a standard panel scan, the breakers are part of that scan. My point was not to argue against the general statement for checking breakers. To be sure, finding a breaker open in pre-flight offers data worthy of further consideration. This assumes that the breaker powers a CFCTOF=0 system and is 'tied open' by maintenance. The point I was promoting is based on an inarguable fact that unlike the OPEN breaker, the CLOSED breaker guarantees nothing. It follows then that FMEA conducted during design and verification in flight test should go to giving the crew ALL information necessary for pre-flight verification of integrity for all systems with CFCTOF=1. To be sure, few "Aw s$#t" epiphanies in Boeing class aircraft are going to generate an AD (recall) ESPECIALLY when a 'fix' can be implemented with some new words in the AFM. Fortunately, OUR airplanes do not suffer from the square- law effects the gargantuan institutions. The potential for an "Aw s#@t" moment goes up with the square of influential individuals not directly tasked with the design and verification of a device. The discovery of something needing a fix in an RV will cost perhaps a 100 times fewer dollars than fixing a similar shortfall on a C-172 and a factor of a 100,000 less than a B787. As an interesting aside, the Airbus A330 has all its physical breakers down in the electronics compartment. Technically it's accessible, but not within arms reach. However Airbus needed a way of allowing pilots to pull and reset power to systems so they created an overhead panel with "breaker-like" switches - they do not function as circuit protection but look exactly like breakers, and physically pull and push in the same manner! Yup, you may find that these are actually 1A breakers that are crowbared open in response to signals from a "remotely controlled circuit breaker" (RCCB). There's a bunch of them on the Eclipse that are controlled via touch-screen buttons. Here is one of dozens of such devices . . . http://tinyurl.com/mtjcsyb It is quite common on the Airbus to use these to reset a system, both on the ground and in the air. No argument . . . when it's well considered procedure that arises from the guys at the drawing boards. These are precisely the tools needed for competent operation. My point was to decry a DEPENDANCE upon catching an open breaker . . . in a panel full of breakers . . . for a system with a CTCTOF=1 . . . a system that apparently enjoyed NO OTHER means for pre-flight verification. Breakers and fuses are for the protection of wires and to prevent a fault from propagating across multiple systems. The prudent designer (and OBAM aircraft builder) will strive to fit EVERY system with CTCTOF=1 with 1) pre-flight verifiable integrity that goes beyond checking for a closed breaker -AND- (2) plan-B for mitigating loss of that system whether or not the breaker is open. Finally, as OBAM aircraft owners and operators, we're encouraged and privileged to FIX any latent shortfalls in design with something more than a band-aid to the procedures in the AFM. Bob . . . ________________________________________________________________________________
Date: Oct 20, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Should a tripped circuit breaker be reset
in flight? At 16:35 2014-10-20, you wrote: >What does... CFCTOF=0 mean? > >Bevan Critical For Comfortable Termination Of Flight. Includes things like wings, fuel lines, propellers etc. It can also include fundamental navigation, communication and cockpit illumination. Then there are things like providing independent sources of power for dual ignition systems, etc. A CFCTOF factor of zero means you could launch into the blue with comfort knowing the device has no influence on your comfort level. A factor of 1 suggests that the appliance is worthy of careful thought as to what your plan-of-action will be if the critter rolls TU. Bob . . . ________________________________________________________________________________
Date: Oct 20, 2014
From: Lyle Peterson <lyleap(at)centurylink.net>
Subject: Re: Should a tripped circuit breaker be reset
in flight? Acronyms suck! On 10/20/2014 5:02 PM, Robert L. Nuckolls, III wrote: > At 16:35 2014-10-20, you wrote: >> What does... CFCTOF=0 mean? >> >> Bevan > > Critical For Comfortable Termination Of Flight. > > Includes things like wings, fuel lines, propellers > etc. It can also include fundamental navigation, > communication and cockpit illumination. Then there > are things like providing independent sources of > power for dual ignition systems, etc. > > A CFCTOF factor of zero means you could launch > into the blue with comfort knowing the device has > no influence on your comfort level. A factor > of 1 suggests that the appliance is worthy of > careful thought as to what your plan-of-action > will be if the critter rolls TU. > > > Bob . . . > > * > > > * -- Lyle Sent from my Gateway E4610D desktop ________________________________________________________________________________
From: Bob Verwey <bob.verwey(at)gmail.com>
Date: Oct 21, 2014
Subject: Re: Should a tripped circuit breaker be reset
in flight? Guys this has been a great thread and I learned a lot! Did'nt even know some of this stuff existed! Best... Bob Verwey On 21 October 2014 00:25, Lyle Peterson wrote: > Acronyms suck! > > > On 10/20/2014 5:02 PM, Robert L. Nuckolls, III wrote: > > At 16:35 2014-10-20, you wrote: > > What does... CFCTOF=0 mean? > > Bevan > > > Critical For Comfortable Termination Of Flight. > > Includes things like wings, fuel lines, propellers > etc. It can also include fundamental navigation, > communication and cockpit illumination. Then there > are things like providing independent sources of > power for dual ignition systems, etc. > > A CFCTOF factor of zero means you could launch > into the blue with comfort knowing the device has > no influence on your comfort level. A factor > of 1 suggests that the appliance is worthy of > careful thought as to what your plan-of-action > will be if the critter rolls TU. > > > Bob . . . > > > -- > Lyle > > Sent from my Gateway E4610D desktop > > > * > > > * > > ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Re: Should a tripped circuit breaker be reset
in flight?
Date: Oct 21, 2014
Thanks Bob, Regarding relatively rare acronyms, it would be nice for the writer to spell out the full version followed by the acronym in brackets when it occurs the first time in a document. After that, it's all good. Acronyms don't bother me as much as the incorrect spelling of words and punctuation (specifically, the lack thereof) which can change the meaning of a sentence. Bevan _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Lyle Peterson Sent: Monday, October 20, 2014 3:26 PM Subject: Re: AeroElectric-List: Re: Should a tripped circuit breaker be reset in flight? Acronyms suck! On 10/20/2014 5:02 PM, Robert L. Nuckolls, III wrote: At 16:35 2014-10-20, you wrote: What does... CFCTOF=0 mean? Bevan Critical For Comfortable Termination Of Flight. Includes things like wings, fuel lines, propellers etc. It can also include fundamental navigation, communication and cockpit illumination. Then there are things like providing independent sources of power for dual ignition systems, etc. A CFCTOF factor of zero means you could launch into the blue with comfort knowing the device has no influence on your comfort level. A factor of 1 suggests that the appliance is worthy of careful thought as to what your plan-of-action will be if the critter rolls TU. Bob . . . -- Lyle Sent from my Gateway E4610D desktop ________________________________________________________________________________
Date: Oct 21, 2014
From: Lyle Peterson <lyleap(at)centurylink.net>
Subject: Re: Should a tripped circuit breaker be reset
in flight? It should be required by God to spell out acronyms the first time they are used in a text. However, don't use them, spell them out then not use them again in that text. Don't use the acronym if the term or phrase is not going to be used again in the same text. On 10/21/2014 2:20 AM, B Tomm wrote: > Thanks Bob, > Regarding relatively rare acronyms, it would be nice for the writer to > spell out the full version followed by the acronym in brackets when it > occurs the first time in a document. After that, it's all good. > Acronyms don't bother me as much as the incorrect spelling of words > and punctuation (specifically, the lack thereof) which can change the > meaning of a sentence. > Bevan > > ------------------------------------------------------------------------ > *From:* owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] *On Behalf Of > *Lyle Peterson > *Sent:* Monday, October 20, 2014 3:26 PM > *To:* aeroelectric-list(at)matronics.com > *Subject:* Re: AeroElectric-List: Re: Should a tripped circuit breaker > be reset in flight? > > Acronyms suck! > > > On 10/20/2014 5:02 PM, Robert L. Nuckolls, III wrote: >> At 16:35 2014-10-20, you wrote: >>> What does... CFCTOF=0 mean? >>> >>> Bevan >> >> Critical For Comfortable Termination Of Flight. >> >> Includes things like wings, fuel lines, propellers >> etc. It can also include fundamental navigation, >> communication and cockpit illumination. Then there >> are things like providing independent sources of >> power for dual ignition systems, etc. >> >> A CFCTOF factor of zero means you could launch >> into the blue with comfort knowing the device has >> no influence on your comfort level. A factor >> of 1 suggests that the appliance is worthy of >> careful thought as to what your plan-of-action >> will be if the critter rolls TU. >> >> >> >> Bob . . . >> >> * >> >> >> * > > -- > Lyle > > Sent from my Gateway E4610D desktop > > * > > href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matronics.com/Navigator?AeroElectric-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > * > > > * -- Lyle Sent from my Gateway E4610D desktop ________________________________________________________________________________
Date: Oct 21, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Should a tripped circuit breaker be
reset in flight? At 03:18 2014-10-21, you wrote: >It should be required by God to spell out acronyms the first time >they are used in a text. However, don't use them, spell them out >then not use them again in that text. Don't use the acronym if the >term or phrase is not going to be used again in the same text. . . . God hasn't weighed in yet but the Mil-standards, ATA writing practices manuals, most P/P manuals for writing practices, etc. etc. suggest/demand just that. Indeed, my first use of the acronym posted on 10/19 was paired with the expansion. However, in deference to those not tightly "plugged-in" to all postings in a thread, acronym not common-language in aviation should probably be expanded at first use in each posting. Thanks for the heads-up . . . Bob . . . ________________________________________________________________________________
Date: Oct 21, 2014
From: "rv7a.builder" <rv7a.builder(at)yahoo.com>
Subject: Re: Should a tripped circuit breaker be
reset in flight? FWIW...LMAO. On Tuesday, October 21, 2014 10:22 AM, "Robert L. Nuckolls, III" wrote: At 03:18 2014-10-21, you wrote: Itshould be required by God to spell out acronyms the first time they areus ed in a text.=C2- However,=C2- don't use them, spell them out thennot u se them again in that text. Don't use the acronym if the term or phrase is not going to be used againin the same text. =C2-=C2- . . . God hasn't weighed in yet but the Mil-standards, =C2-=C2- ATA writing practices manuals, most P/P manuals for =C2-=C2- writing practices, etc. etc. suggest/demand justthat. =C2-=C2- Indeed, my first use of the acronym posted on 10/19 was =C2-=C2- paired with the expansion. However, in deference tothose =C2-=C2- not tightly "plugged-in" to all postings in athread, =C2-=C2- acronym not common-language in aviation should probablybe =C2-=C2- expanded at first use in each posting. =C2-=C2- Thanks for the heads-up . . . =C2- Bob . . . ________________________________________________________________________________
Date: Oct 21, 2014
Subject: Wiring RV7 with Z13 diagram (2 alternators, 1 battery)
From: Clark Carroll <carrollswa(at)gmail.com>
CkhleSBhbGwsCgpJIGFtIHByZXBhcmluZyB0byB3aXJlIG15IFJWNyBpYXcgdGhlIFoxMyBkaWFn cmFtIGluIEFlcm9lbGVjdHJpYy4gTXkgcXVlc3Rpb24gaXMsIHdoYXQgYnVzc2VzIGFuZCBzd2l0 Y2hlcyBhcmUgeW91IHVzaW5nIGZvciB0aGUgc3lzdGVtPwoKVGhlIGR1YWwgaWduaXRpb24gc2hv dWxkIGJlIHdpcmVkIHRvIDIgc2luZ2xlIHBvbGUgaWduaXRpb24gc3dpdGNoZXMuIEFyZSB5b3Ug cHV0dGluZyB0aGVtIGJvdGggb24gdGhlIG1haW4gYmF0dGVyeSBidXMsIHRoZSBlLWJ1cywgb3Ig c3BsaXR0aW5nIHRoZW0gYmV0d2VlbiB0aGUgMiBidXNzZXM/CgpUaGVyZSBhcmUgMiBFQ1Uncy4g TXkgdW5kZXJzdGFuZGluZyBpcyB0aGVyZSBpcyBubyBuZWVkIHRvIGhhdmUgdGhlbSBzd2l0Y2gg YWN0aXZhdGVkLCBidXQgYXJlIHlvdSBhbGwgc3dpdGNoIGFjdGl2YXRpbmcgdGhlbSBhbnl3YXk/ IFdoYXQgYnVzIGFyZSB5b3UgcHV0dGluZyB0aGVtIG9uPyBJIGFtIHRoaW5raW5nIHRoYXQgaWYg SSBwdXQgdGhlbSBvbiB0aGUgbWFpbiBiYXR0ZXJ5IGJ1cywgdGhleSBzaG91bGQgYmUgc3dpdGNo IGFjdGl2YXRlZC4gSG93ZXZlciwgaWYgSSBwdXQgdGhlbSBvbiB0aGUgZS1idXMsIHRoZXkgZG9u J3QgbmVlZCB0byBiZS4uLgoKVGhlcmUgYXJlIDIgZnVlbCBwdW1wczogYSBwcmltYXJ5IHB1bXAg YW5kIGEgc2Vjb25kYXJ5IHB1bXAuIE9ubHkgMSBzaG91bGQgYmUgcnVubmluZyBhdCBhIHRpbWUu IEkgYW0gdGhpbmtpbmcgb2YgYWxzbyBwdXR0aW5nIHRoZW0gb24gdGhlIG1haW4gYmF0dGVyeSBi dXMgd2l0aCBhIHNpbmdsZSBkdWFsIHBvbGUgc3dpdGNoIChvbi1vZmYtb24pLiBBbnkgb3RoZXIg cmVjb21tZW5kYXRpb25zPwoKVGhhbmtzIQoKClNvcnJ5IGZvciBhbnkgdHlwb3MsIHRoaXMgbWVz c2FnZSB3YXMgc2VudCB2aWEgYSBzbWFydHBob25lLg= ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Wiring RV7 with Z13 diagram (2 alternators, 1 battery)
Date: Oct 22, 2014
I'm assuming Z13/8 since you mention 2 alternators. Need to know more about... Your primary flying mission?, ($100 hamburgers, frequent long cross country, aerobatic, low speed local fun flying, over in hospitable terrain/open water etc) Type of EI? (Pmag, SDS, Lightspeed etc) Do you have a mechanical fuel pump in addition to the two electrics? Do your EI have their own power backup? Z13/8 shows specific architecture showing how the busses and systems are laid out. Are you changing the basic architecture? Will you use fuses, resettable breakers, switched breakers for the EI and pumps? That's just a start. Bevan _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Clark Carroll Sent: Tuesday, October 21, 2014 4:47 PM Subject: AeroElectric-List: Wiring RV7 with Z13 diagram (2 alternators, 1 battery) Hey all, I am preparing to wire my RV7 iaw the Z13 diagram in Aeroelectric. My question is, what busses and switches are you using for the system? The dual ignition should be wired to 2 single pole ignition switches. Are you putting them both on the main battery bus, the e-bus, or splitting them between the 2 busses? There are 2 ECU's. My understanding is there is no need to have them switch activated, but are you all switch activating them anyway? What bus are you putting them on? I am thinking that if I put them on the main battery bus, they should be switch activated. However, if I put them on the e-bus, they don't need to be... There are 2 fuel pumps: a primary pump and a secondary pump. Only 1 should be running at a time. I am thinking of also putting them on the main battery bus with a single dual pole switch (on-off-on). Any other recommendations? Thanks! Sorry for any typos, this message was sent via a smartphone.=EF=BD~=EF=BD=03 ________________________________________________________________________________
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators, 1 battery)
From: "user9253" <fransew(at)gmail.com>
Date: Oct 22, 2014
Both fuel pumps should NOT be controlled by one switch because that switch will eventually fail. How about two separate switches with a mechanical interlock so that only one switch can be turned on at a time? Is this a fuel injected system with high pressure fuel pumps? Can the fuel pressure regulator handle the flow from two pumps? When designing the electrical system, ask what will happen if this connection fails? Then either have a backup plan or make sure the connection is highly unlikely to ever fail. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432152#432152 ________________________________________________________________________________
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators, 1 battery)
From: "carrollcw" <carrollswa(at)gmail.com>
Date: Oct 23, 2014
For now, I just want to get it in the air for day/vfr/acro only. However, I will later make it fully night IFR. I am running the dual EFII ignition and fuel injection. Although I will have a mechanical pump, at least one electric pump must be running to sepply sufficient pressure. EI does not have its own power backup. After speaking with Robert at EFII, I am planning on wiring the 2 ECU's, 2 Ignitions, and 2 Fuel pumps to the always hot battery bus with switches for each of them, although I was planning on wiring the fuel pumps with a single dual pole switch. Basic architecture staying the same. Breakers for e-bus, fuses for everything else. Thanks for the help! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432174#432174 ________________________________________________________________________________
From: Stoney Ware <sw(at)apyxx.com>
Subject: RV-14
Date: Oct 23, 2014
I am a first time builder and building a RV-14. I am trying to plan for th e electrical and backup system now. I will be flying IFR, when necessary. Here is my potential configuration: Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) G3X Dual Touchscreen Monitors GMC305 AutoPilot Console GTN650 GPS/Comm GTN200 Comm GMA 240 Audio Panel GTX 23 Transponder So two questions: What should I do for a backup in the case of a loss of the Garmin System? 1. Add a second ADAHRS and battery backup for the EFIS 2. Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 3. Use a portable backup like the Garmin 696 or 796? What about additional alternator? My knowledge and experience is only what I have read on-line in the last 6 months and asking a lot of questions, but still very limited. Thanks, Stoney Ware ________________________________________________________________________________
From: Ralph Finch <ralphmariafinch(at)gmail.com>
Date: Oct 23, 2014
Subject: Re: RV-14
40 amps seems somewhat low for what appears to be an all-electric aircraft and IFR use. I installed a 60 amp primary alternator in my all-electric RV-9A for day/night VFR....I'm using Dynon's heated pitot tube and you will want a heated pitot also. You should have a backup alternator. I'm using PlanePower's 20 amp on an accessory pad at the engine rear...they may offer only 30 amp standby alternators now. Then you'll need an eBuss (endurance buss) if your primary alternator fails and you can quickly switch to the second buss and shed unnecessary load. I'm lucky there, I'm using a VP-200, no longer sold, to do all this. Vertical Power still sells the VP-X and maybe that handles an eBuss conveniently. Regardless, get Bob Nuckoll's electrical book (name escapes me) for lots of good ideas. I don't have a second, backup aircraft battery, even though I have electronic ignition (Light Speed). I'm using Dynon for avionics and got their backup battery. I'm also going to have a completely separate, portable backup nav in the form of an iPad with WingX or similar. But if it were IFR, I'd probably install a second AHRS. On Thu, Oct 23, 2014 at 9:33 AM, Stoney Ware wrote: > I am a first time builder and building a RV-14. I am trying to plan for > the electrical and backup system now. I will be flying IFR, when > necessary. Here is my potential configuration: > > > Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) > > G3X Dual Touchscreen Monitors > > GMC305 AutoPilot Console > > GTN650 GPS/Comm > > GTN200 Comm > > GMA 240 Audio Panel > > GTX 23 Transponder > > > So two questions: > > > What should I do for a backup in the case of a loss of the Garmin System? > > 1. Add a second ADAHRS and battery backup for the EFIS > > 2. Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 > > 3. Use a portable backup like the Garmin 696 or 796? > > > What about additional alternator? > > > My knowledge and experience is only what I have read on-line in the last 6 > months and asking a lot of questions, but still very limited. > > > Thanks, > > > Stoney Ware > > * > > > * > > ________________________________________________________________________________
Date: Oct 23, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators,
1 battery) >EI does not have its own power backup. After speaking with Robert >at EFII, I am planning on wiring the 2 ECU's, 2 Ignitions, and 2 >Fuel pumps to the always hot battery bus with switches for each of them, That will work Bob . . . ________________________________________________________________________________
Date: Oct 23, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators,
1 battery) >EI does not have its own power backup. After speaking with Robert >at EFII, I am planning on wiring the 2 ECU's, 2 Ignitions, and 2 >Fuel pumps to the always hot battery bus with switches for each of them, That will work. The next step is to work out your total energy requirements for various phases of flight to both size battery and alternator but to KNOW what your battery-only endurance capabilties are. Bob . . . ________________________________________________________________________________
Date: Oct 23, 2014
From: Peter Pengilly <peter(at)sportingaero.com>
Subject: Re: RV-14
To answer your specific questions, 1. It would mitigate several potential failure scenarios to add a 2nd ADAHRS and an EFIS battery, and is not that expensive, so I would suggest these are worthwhile additions, especially as the autopilot will use the same AHRS. 2. My experience is that TT ADI and Gemini are not that suitable as back-up IFR instruments as they provide misleading information at low speed. Dynon D6 is quite an old instrument now. GRT Mini seems to fit the bill as an excellent stand-alone back-up, but it is quite new so not much field experience yet. The alternative is something like an RC Allen RCA2600 series attitude indicator - but they are expensive and you would need an ASI & Alt. 3. I don't think many people consider the 'gyro' page provided by a GPS to be anything other than a final back-up life saver. GRT Mini seems like the best bet as there will be much more service experience by the time you are flying. As the previous post mentions, 40A is a bit light and 60A might be more appropriate. I agree a standby alternator also provides a robust back-up capability for a serious IFR aeroplane. Peter On 23/10/2014 17:33, Stoney Ware wrote: > > I am a first time builder and building a RV-14. I am trying to plan > for the electrical and backup system now. I will be flying IFR, when > necessary. Here is my potential configuration: > > Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) > > G3X Dual Touchscreen Monitors > > GMC305 AutoPilot Console > > GTN650 GPS/Comm > > GTN200 Comm > > GMA 240 Audio Panel > > GTX 23 Transponder > > So two questions: > > What should I do for a backup in the case of a loss of the Garmin System? > > 1.Add a second ADAHRS and battery backup for the EFIS > > 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 > > 3.Use a portable backup like the Garmin 696 or 796? > > What about additional alternator? > > My knowledge and experience is only what I have read on-line in the > last 6 months and asking a lot of questions, but still very limited. > > Thanks, > > Stoney Ware > > * > > > * ________________________________________________________________________________
Date: Oct 23, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: RV-14
Have you priced your choices vs Dynon Skyview? Including annual database and charts update cost? I think Dynon has been around giving excellent cost effective products and service to the experimental market a lot longer than Garmin; but we all tend to think our choices are superior to other choices. ;-) IMHO the simplest way to reduce your electrical system needs and costs are to go with single ship's battery, backup up battery for each EFIS screen, and dual ADAHRS, That is what I have done with my RV-10 with the following choices: Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp alternator, Odyssey PC-925 battery. Two Dynon Skyview D1000 screens each with their own backup battery, dual ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver PS Eng PS5000X audio panel GTN-650 SL30. Dynon heated pitot/AOA. Granted the GTN200 was not available when I selected, and the G3X system was priced much higher at the time. PMag still does not have a 6 cyl version, last I checked. Each Dynon EFIS is independently capable of controlling the autopilot servos, each can use either ADAHRS, I am very comfortable with what i have for flying IFR, day or night.I may upgrade one of my screens to touch, but it is not a priority. Since your PMags produce their own power, no dual bus electrical system needed. As long as either of your selected EFIS can operate on a backup battery and provide you enough time to get to VFR or on the ground and supply you the same level of backup as having old mechanical instruments that are required under 91.205 c&d you should be fine. You will want to do a load analysis to see if 40 amps really is enough. While my system is legitimately within the 80% of rated capacity with intermittent use items not considered, with everything on it is very close to 60 amps, even using LED nav and strobe systems. Owen Baker has done an excellent document on distilling the instrumentation required by reg for IFR in amateur built experimentals, certainly contained in archives of this list. Whether you want more than legal minimum is up to you and how much electrical complexity you want. On 10/23/2014 9:33 AM, Stoney Ware wrote: > > I am a first time builder and building a RV-14. I am trying to plan > for the electrical and backup system now. I will be flying IFR, when > necessary. Here is my potential configuration: > > Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) > > G3X Dual Touchscreen Monitors > > GMC305 AutoPilot Console > > GTN650 GPS/Comm > > GTN200 Comm > > GMA 240 Audio Panel > > GTX 23 Transponder > > So two questions: > > What should I do for a backup in the case of a loss of the Garmin System? > > 1.Add a second ADAHRS and battery backup for the EFIS > > 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 > > 3.Use a portable backup like the Garmin 696 or 796? > > What about additional alternator? > > My knowledge and experience is only what I have read on-line in the > last 6 months and asking a lot of questions, but still very limited. > > Thanks, > > Stoney Ware > > * > > > * ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: RV-14
Date: Oct 23, 2014
I'll echo Kelly on this and add my one cent as well. With backup batteries for essential systems I would argue that keeping the simplifications to system designs and reducing the complexities and parts count should hopefully reduce potential failure points. I too am building an RV-10 and I have gone with dual AFS screens and dual AHRS. Each has their own backup battery. I have Bendix mags so no electronic ignition. My e-buss setup is powering things off the TCW backup batteries. I have a VP-X and did not want to add the complexity of switches and fuses to power my essential buss using the ships PC-925 Odyssey battery. Given a battery master contactor failure I will still have 1 hour or more of runtime. If the single 60A alternator fails I will have the ships main battery and then the backup batteries to run things. Yes I'll have to manually load shed but that is a design tradeoff I'm OK with. I did purchase a Dynon D2 as a backup EFIS. This will run for 4 hours of its internal battery. I wrestled with the D2 vs the Gemini or Mini and in the end decided on the D2. The 10 panel did not have a decent location for a backup efis using dual screens. The D2 sits on the top of the dash and mounted where most would put a wet compass. The other benefit I like w/the D2 is given a blocked pitot the D2's GPS groundspeed will be adequate. I'm a big fan of single alt, single battery designs with adequate battery backup. Saves weight wiring complexity. -Ben -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Thursday, October 23, 2014 8:11 PM Subject: Re: AeroElectric-List: RV-14 --> Have you priced your choices vs Dynon Skyview? Including annual database and charts update cost? I think Dynon has been around giving excellent cost effective products and service to the experimental market a lot longer than Garmin; but we all tend to think our choices are superior to other choices. ;-) IMHO the simplest way to reduce your electrical system needs and costs are to go with single ship's battery, backup up battery for each EFIS screen, and dual ADAHRS, That is what I have done with my RV-10 with the following choices: Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp alternator, Odyssey PC-925 battery. Two Dynon Skyview D1000 screens each with their own backup battery, dual ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver PS Eng PS5000X audio panel GTN-650 SL30. Dynon heated pitot/AOA. Granted the GTN200 was not available when I selected, and the G3X system was priced much higher at the time. PMag still does not have a 6 cyl version, last I checked. Each Dynon EFIS is independently capable of controlling the autopilot servos, each can use either ADAHRS, I am very comfortable with what i have for flying IFR, day or night.I may upgrade one of my screens to touch, but it is not a priority. Since your PMags produce their own power, no dual bus electrical system needed. As long as either of your selected EFIS can operate on a backup battery and provide you enough time to get to VFR or on the ground and supply you the same level of backup as having old mechanical instruments that are required under 91.205 c&d you should be fine. You will want to do a load analysis to see if 40 amps really is enough. While my system is legitimately within the 80% of rated capacity with intermittent use items not considered, with everything on it is very close to 60 amps, even using LED nav and strobe systems. Owen Baker has done an excellent document on distilling the instrumentation required by reg for IFR in amateur built experimentals, certainly contained in archives of this list. Whether you want more than legal minimum is up to you and how much electrical complexity you want. On 10/23/2014 9:33 AM, Stoney Ware wrote: > > I am a first time builder and building a RV-14. I am trying to plan > for the electrical and backup system now. I will be flying IFR, when > necessary. Here is my potential configuration: > > Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) > > G3X Dual Touchscreen Monitors > > GMC305 AutoPilot Console > > GTN650 GPS/Comm > > GTN200 Comm > > GMA 240 Audio Panel > > GTX 23 Transponder > > So two questions: > > What should I do for a backup in the case of a loss of the Garmin System? > > 1.Add a second ADAHRS and battery backup for the EFIS > > 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 > > 3.Use a portable backup like the Garmin 696 or 796? > > What about additional alternator? > > My knowledge and experience is only what I have read on-line in the > last 6 months and asking a lot of questions, but still very limited. > > Thanks, > > Stoney Ware > > * > > > * ________________________________________________________________________________
Date: Oct 23, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: RV-14
I visited Dynon booth today at Copperstate fly-in. Their subsidiary AFS has a very nice competitor to VPX and Approach Systems Faststack in one box, handling all the Dynon network connections, a fuse panel and all the switching. AFS or Dynon screens are very equivalent. Many of the unique features of each brand have been shared after Dynon bought AFS. Ken, Dynon's sales manager convinced me that a D1 or D2 would effectively be a secondary level of backup, after both primary screens failed and wasn't all that essential. We each have to decide whether we need belt, suspenders and elastic waist band. 8^) On 10/23/2014 9:18 PM, Ben Westfall wrote: > > I'll echo Kelly on this and add my one cent as well. With backup batteries > for essential systems I would argue that keeping the simplifications to > system designs and reducing the complexities and parts count should > hopefully reduce potential failure points. > > I too am building an RV-10 and I have gone with dual AFS screens and dual > AHRS. Each has their own backup battery. I have Bendix mags so no > electronic ignition. My e-buss setup is powering things off the TCW backup > batteries. I have a VP-X and did not want to add the complexity of switches > and fuses to power my essential buss using the ships PC-925 Odyssey battery. > Given a battery master contactor failure I will still have 1 hour or more of > runtime. If the single 60A alternator fails I will have the ships main > battery and then the backup batteries to run things. Yes I'll have to > manually load shed but that is a design tradeoff I'm OK with. > > I did purchase a Dynon D2 as a backup EFIS. This will run for 4 hours of > its internal battery. I wrestled with the D2 vs the Gemini or Mini and in > the end decided on the D2. The 10 panel did not have a decent location for > a backup efis using dual screens. The D2 sits on the top of the dash and > mounted where most would put a wet compass. The other benefit I like w/the > D2 is given a blocked pitot the D2's GPS groundspeed will be adequate. > > I'm a big fan of single alt, single battery designs with adequate battery > backup. Saves weight wiring complexity. > > -Ben > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Kelly > McMullen > Sent: Thursday, October 23, 2014 8:11 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: RV-14 > > --> > > Have you priced your choices vs Dynon Skyview? Including annual database > and charts update cost? > I think Dynon has been around giving excellent cost effective products and > service to the experimental market a lot longer than Garmin; but we all tend > to think our choices are superior to other choices. ;-) IMHO the simplest > way to reduce your electrical system needs and costs are to go with single > ship's battery, backup up battery for each EFIS screen, and dual ADAHRS, > That is what I have done with my RV-10 with the following choices: > Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp alternator, > Odyssey PC-925 battery. > Two Dynon Skyview D1000 screens each with their own backup battery, dual > ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver PS Eng PS5000X > audio panel > GTN-650 > SL30. > Dynon heated pitot/AOA. > > Granted the GTN200 was not available when I selected, and the G3X system was > priced much higher at the time. > PMag still does not have a 6 cyl version, last I checked. > Each Dynon EFIS is independently capable of controlling the autopilot > servos, each can use either ADAHRS, I am very comfortable with what i have > for flying IFR, day or night.I may upgrade one of my screens to touch, but > it is not a priority. > Since your PMags produce their own power, no dual bus electrical system > needed. As long as either of your selected EFIS can operate on a backup > battery and provide you enough time to get to VFR or on the ground and > supply you the same level of backup as having old mechanical instruments > that are required under 91.205 c&d you should be fine. > You will want to do a load analysis to see if 40 amps really is enough. > While my system is legitimately within the 80% of rated capacity with > intermittent use items not considered, with everything on it is very close > to 60 amps, even using LED nav and strobe systems. > Owen Baker has done an excellent document on distilling the instrumentation > required by reg for IFR in amateur built experimentals, certainly contained > in archives of this list. Whether you want more than legal minimum is up to > you and how much electrical complexity you want. > > On 10/23/2014 9:33 AM, Stoney Ware wrote: >> I am a first time builder and building a RV-14. I am trying to plan >> for the electrical and backup system now. I will be flying IFR, when >> necessary. Here is my potential configuration: >> >> Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) >> >> G3X Dual Touchscreen Monitors >> >> GMC305 AutoPilot Console >> >> GTN650 GPS/Comm >> >> GTN200 Comm >> >> GMA 240 Audio Panel >> >> GTX 23 Transponder >> >> So two questions: >> >> What should I do for a backup in the case of a loss of the Garmin System? >> >> 1.Add a second ADAHRS and battery backup for the EFIS >> >> 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 >> >> 3.Use a portable backup like the Garmin 696 or 796? >> >> What about additional alternator? >> >> My knowledge and experience is only what I have read on-line in the >> last 6 months and asking a lot of questions, but still very limited. >> >> Thanks, >> >> Stoney Ware >> >> * >> >> >> * > > ________________________________________________________________________________
Date: Oct 23, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: RV-14
I'm not a big fan of each individual component having its own backup battery. I think it makes for future maintenance issues. To be diligent you must test each battery on a regular basis (like at every annual inspection). A full discharge/charge cycle to measure actual remaining battery capacity for each battery. Also, what about keeping a radio, or other important components alive? A well-designed two battery system does not need to be complex or difficult to use. -Jeff On Thursday, October 23, 2014 9:39 PM, Kelly McMullen wrote: I visited Dynon booth today at Copperstate fly-in. Their subsidiary AFS has a very nice competitor to VPX and Approach Systems Faststack in one box, handling all the Dynon network connections, a fuse panel and all the switching. AFS or Dynon screens are very equivalent. Many of the unique features of each brand have been shared after Dynon bought AFS. Ken, Dynon's sales manager convinced me that a D1 or D2 would effectively be a secondary level of backup, after both primary screens failed and wasn't all that essential. We each have to decide whether we need belt, suspenders and elastic waist band. 8^) On 10/23/2014 9:18 PM, Ben Westfall wrote: > > I'll echo Kelly on this and add my one cent as well. With backup batteries > for essential systems I would argue that keeping the simplifications to > system designs and reducing the complexities and parts count should > hopefully reduce potential failure points. > > I too am building an RV-10 and I have gone with dual AFS screens and dual > AHRS. Each has their own backup battery. I have Bendix mags so no > electronic ignition. My e-buss setup is powering things off the TCW backup > batteries. I have a VP-X and did not want to add the complexity of switches > and fuses to power my essential buss using the ships PC-925 Odyssey battery. > Given a battery master contactor failure I will still have 1 hour or more of > runtime. If the single 60A alternator fails I will have the ships main > battery and then the backup batteries to run things. Yes I'll have to > manually load shed but that is a design tradeoff I'm OK with. > > I did purchase a Dynon D2 as a backup EFIS. This will run for 4 hours of > its internal battery. I wrestled with the D2 vs the Gemini or Mini and in > the end decided on the D2. The 10 panel did not have a decent location for > a backup efis using dual screens. The D2 sits on the top of the dash and > mounted where most would put a wet compass. The other benefit I like w/the > D2 is given a blocked pitot the D2's GPS groundspeed will be adequate. > > I'm a big fan of single alt, single battery designs with adequate battery > backup. Saves weight wiring complexity. > > -Ben > > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Kelly > McMullen > Sent: Thursday, October 23, 2014 8:11 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: RV-14 > > --> > > Have you priced your choices vs Dynon Skyview? Including annual database > and charts update cost? > I think Dynon has been around giving excellent cost effective products and > service to the experimental market a lot longer than Garmin; but we all tend > to think our choices are superior to other choices. ;-) IMHO the simplest > way to reduce your electrical system needs and costs are to go with single > ship's battery, backup up battery for each EFIS screen, and dual ADAHRS, > That is what I have done with my RV-10 with the following choices: > Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp alternator, > Odyssey PC-925 battery. > Two Dynon Skyview D1000 screens each with their own backup battery, dual > ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver PS Eng PS5000X > audio panel > GTN-650 > SL30. > Dynon heated pitot/AOA. > > Granted the GTN200 was not available when I selected, and the G3X system was > priced much higher at the time. > PMag still does not have a 6 cyl version, last I checked. > Each Dynon EFIS is independently capable of controlling the autopilot > servos, each can use either ADAHRS, I am very comfortable with what i have > for flying IFR, day or night.I may upgrade one of my screens to touch, but > it is not a priority. > Since your PMags produce their own power, no dual bus electrical system > needed. As long as either of your selected EFIS can operate on a backup > battery and provide you enough time to get to VFR or on the ground and > supply you the same level of backup as having old mechanical instruments > that are required under 91.205 c&d you should be fine. > You will want to do a load analysis to see if 40 amps really is enough. > While my system is legitimately within the 80% of rated capacity with > intermittent use items not considered, with everything on it is very close > to 60 amps, even using LED nav and strobe systems. > Owen Baker has done an excellent document on distilling the instrumentation > required by reg for IFR in amateur built experimentals, certainly contained > in archives of this list. Whether you want more than legal minimum is up to > you and how much electrical complexity you want. > > On 10/23/2014 9:33 AM, Stoney Ware wrote: >> I am a first time builder and building a RV-14. I am trying to plan >> for the electrical and backup system now. I will be flying IFR, when >> necessary. Here is my potential configuration: >> >> Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) >> >> G3X Dual Touchscreen Monitors >> >> GMC305 AutoPilot Console >> >> GTN650 GPS/Comm >> >> GTN200 Comm >> >> GMA 240 Audio Panel >> >> GTX 23 Transponder >> >> So two questions: >> >> What should I do for a backup in the case of a loss of the Garmin System? >> >> 1.Add a second ADAHRS and battery backup for the EFIS >> >> 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 >> >> 3.Use a portable backup like the Garmin 696 or 796? >> >> What about additional alternator? >> >> My knowledge and experience is only what I have read on-line in the >> last 6 months and asking a lot of questions, but still very limited. >> >> Thanks, >> >> Stoney Ware >> >> * >> >> >> * > > ________________________________________________________________________________
Date: Oct 23, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: RV-14
Primary backup is in fact ship's battery. Depending on your navigation needs, a GTN-650 is going to draw between 3.5 and 4 amps, while an SL30 doing VHF nav will only draw less than 1 amp. A Dynon Skyview draws around 3.5-3.8 amps. My total load for my panel, without any exterior lights or pitot heat is around 10 amps. With the PC-925 rated at 28 amp hours I should get at least an hour there. At that point, if I haven't found VFR or got clearance to the nearest suitable airport with an approach I can make, I have done something wrong. The Dynon system has a backup battery charge status available, with a reminder of when it was last tested. It is not fully discharged in the test, but run for 45 min or to a voltage drop that protects the battery. The system gives you the opportunity to push one button and run the test whenever you power off the unit. Thus I have 45 min of EFIS with VFR GPS to get me on the ground after the ship's power has dropped below voltage that will support other radios. Having a total of 3 batteries to test once a year is a whole lot simpler than trying to install dual electric buss with one or two alternators and one or two batteries that will power what besides you flight instruments? You will need to maintain both alternators, both batteries , etc. What is most critical to maintain if the ship's alternator and main battery fail? Not much matters outside your EFIS. I do have an essential buss concept, with the items on the list being powered directly from the master relay whenever master is on. The non-essential are controlled by a single switch. On 10/23/2014 10:01 PM, Jeff Luckey wrote: > I'm not a big fan of each individual component having its own backup > battery. > > I think it makes for future maintenance issues. To be diligent you > must test > each battery on a regular basis (like at every annual inspection). A > full > discharge/charge cycle to measure actual remaining battery capacity for > each battery. > > Also, what about keeping a radio, or other important components alive? > > A well-designed two battery system does not need to be complex or > difficult to use. > > -Jeff > > ________________________________________________________________________________
Subject: Re: RV-14
From: Justin Jones <jmjones2000(at)mindspring.com>
Date: Oct 24, 2014
As far as your electrical architecture is concerned, you need to do a google search for "The Aeroelectric Connection". The Z- diagrams are in the book and already built to suit your specific application. As mentioned earlier, bob is the author and has done a masterful job at putting the book and diagrams together. Going from memory, you will be looking for either Z-13 or Z-14 for the dual alternator schematic. You have come to the right place for help! There are folks on here that are smarter on this subject than I could ever imagine being. Justin > On Oct 23, 2014, at 21:11, Kelly McMullen wrote: > > > Have you priced your choices vs Dynon Skyview? Including annual database and charts update cost? > I think Dynon has been around giving excellent cost effective products and service to the experimental market a lot longer than Garmin; > but we all tend to think our choices are superior to other choices. ;-) > IMHO the simplest way to reduce your electrical system needs and costs are to go with single ship's battery, > backup up battery for each EFIS screen, and dual ADAHRS, > That is what I have done with my RV-10 with the following choices: > Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp alternator, Odyssey PC-925 battery. > Two Dynon Skyview D1000 screens each with their own backup battery, dual ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver > PS Eng PS5000X audio panel > GTN-650 > SL30. > Dynon heated pitot/AOA. > > Granted the GTN200 was not available when I selected, and the G3X system was priced much higher at the time. > PMag still does not have a 6 cyl version, last I checked. > Each Dynon EFIS is independently capable of controlling the autopilot servos, each can use either ADAHRS, > I am very comfortable with what i have for flying IFR, day or night.I may upgrade one of my screens to touch, but it is not a priority. > Since your PMags produce their own power, no dual bus electrical system needed. As long as either of your selected EFIS can operate on a backup battery and provide you enough time to get to VFR or on the ground and supply you the same level of backup as having old mechanical instruments that are required under 91.205 c&d you should be fine. > You will want to do a load analysis to see if 40 amps really is enough. While my system is legitimately within the 80% of rated capacity with intermittent use items not considered, with everything on it is very close to 60 amps, even using LED nav and strobe systems. > Owen Baker has done an excellent document on distilling the instrumentation required by reg for IFR in amateur built experimentals, certainly contained in archives of this list. Whether you want more than legal minimum is up to you and how much electrical complexity you want. > >> On 10/23/2014 9:33 AM, Stoney Ware wrote: >> >> I am a first time builder and building a RV-14. I am trying to plan for the electrical and backup system now. I will be flying IFR, when necessary. Here is my potential configuration: >> >> Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased) >> >> G3X Dual Touchscreen Monitors >> >> GMC305 AutoPilot Console >> >> GTN650 GPS/Comm >> >> GTN200 Comm >> >> GMA 240 Audio Panel >> >> GTX 23 Transponder >> >> So two questions: >> >> What should I do for a backup in the case of a loss of the Garmin System? >> >> 1.Add a second ADAHRS and battery backup for the EFIS >> >> 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6 >> >> 3.Use a portable backup like the Garmin 696 or 796? >> >> What about additional alternator? >> >> My knowledge and experience is only what I have read on-line in the last 6 months and asking a lot of questions, but still very limited. >> >> Thanks, >> >> Stoney Ware >> >> * >> >> >> * > > > > > ________________________________________________________________________________
Date: Oct 24, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV-14
> >> > >> My knowledge and experience is only what I have read on-line in > the last 6 months and asking a lot of questions, but still very limited. > >> > >> Thanks, > >> > >> Stoney Ware Suggest you consider Z-13/8 architecture first . . . which can be found here (along with it's cousins) . . . http://tinyurl.com/5wxzn7 First you need to do a LOAD analysis . . . fancy name for making a list of every electron-hungry device on your airplane. You then sort them into pigeon-holes categorized for the various flight . . . with the one called "Main Alternator Out" getting special attention. Download a form from http://tinyurl.com/7jqypwj and print three copies. One for each of the Z-13/8 busses, MAIN, ENDURANCE and BATTERY. The goal is to ascertain exactly what your maximum alternator loads are and under what conditions. The special attention is for MAIN ALT OUT where you'd like to get your loads down to 8A or less. The point being that in the unlikely event of main alternator failure, you can operate enough electro-whizzies to conduct a comfortable flight for as long as you have fuel aboard . . . while holding battery energy in reserve. Once you have the airport in sight, you can turn on everything you'd like to light-up . . . including the kitchen sink. This will be possible because you've included routine BATTERY MAINTENANCE in your to-do list along with oil changes, checks for leaks, tire wear, tire pressures, etc. etc. Launching into ANY anticipated mission KNOWING your energy requirements along with energy availability offers a very low risk adventure. But without need for the added $maintenance$ of standby batteries in the electro-whizzies normally considered essential for continued flight to airport of destination. This offers an opportunity to craft an electrical system with predictable endurance exceeding duration of fuel on board. Make sure that Z-13/8 is truly inadequate to your anticipated needs and associated risks before you launch into something like Z-14 (really suited to only a small percentage of OBAM aircraft projects), . Bring your musings here to the List . . . Filling in the knowledge gaps after your energy/mission studies are complete starts with a copy of the book. Random-access, low-energy paper available here . . . http://tinyurl.com/cgr42l5 or byte-bound, battery-powered copy available here . . . http://tinyurl.com/cgr42l5 Bob . . . ________________________________________________________________________________
From: Ralph Finch <ralphmariafinch(at)gmail.com>
Date: Oct 24, 2014
Subject: Re: RV-14
I must disagree with the attitude here...that a proper backup system is too complicated, so don't do it. The OP's mission is IFR, perhaps at night, probably single-pilot and of course single-engine. That's already a complex task which needs to be done right. In this case, "right" means having backup electricity not from a perhaps tired aircraft battery and an EFIS battery backup. You must have an e-buss to quickly and easily shed unnecessary load. Once you've acknowledged that complexity, adding a standby alternator, for instance, is not much more difficult and is very prudent. Studies Mr. Nuckolls' The Aeroelectric Connection book, continue to ask questions here, and implement a backup system that reduces risks to your comfort level, not because it's easier. Many people have done the Z-13 or -14 system given in the book as Mr. Nuckolls has already done most of the design work. Ralph Finch RV-9A > > > > Primary backup is in fact ship's battery...Having a total of 3 batteries > to test once a year is a whole lot simpler than trying to install dual > electric buss with one or two alternators and one or two batteries that > will power what besides you flight instruments? > ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Toroid beads
Date: Oct 24, 2014
Anyone got a part number (or spec) handy for the toroid beads that slide over the RG-58/400 coax on our home made antennas? -James ________________________________________________________________________________
Date: Oct 24, 2014
From: Tim Andres <tim2542(at)sbcglobal.net>
Subject: Re: Toroid beads
If you dont find any James let me know, I have a few left over. Tim Andres On Friday, October 24, 2014 10:23 AM, "berkut13(at)berkut13.com" wrote: Anyone got a part number (or spec) handy for the toroid beads that slide over the RG-58/400 coax on our home made antennas? -James ________________________________________________________________________________
Date: Oct 24, 2014
Subject: Re: Toroid beads
From: Dj Merrill <deej(at)deej.net>
On 10/24/2014 01:03 PM, berkut13(at)berkut13.com wrote: > *Anyone got a part number (or spec) handy for the toroid beads that > slide over the RG-58/400 coax on our home made antennas?* Radio Shack sells them (called Snap Choke Core): http://www.radioshack.com/family/index.jsp?categoryId 32273&znt_campaign=Category_CMS&znt_medium=RSCOM&znt_source=CAT&znt_content=CT2032230 -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads
Date: Oct 24, 2014
Will need them ongoing, I was really looking for a source. Thanks though. -James From: Tim Andres Sent: Friday, October 24, 2014 12:37 PM Subject: Re: AeroElectric-List: Toroid beads If you dont find any James let me know, I have a few left over. Tim Andres On Friday, October 24, 2014 10:23 AM, "berkut13(at)berkut13.com" wrote: Anyone got a part number (or spec) handy for the toroid beads that slide over the RG-58/400 coax on our home made antennas? -James ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads
Date: Oct 24, 2014
Too big. Looking for source for the small ferrite "doughnuts" that slip over the coax at the di-pole element split. Shown here: http://www.berkut13.com/com2_08.jpg Thanks, James -----Original Message----- From: Dj Merrill Sent: Friday, October 24, 2014 12:53 PM Subject: Re: AeroElectric-List: Toroid beads On 10/24/2014 01:03 PM, berkut13(at)berkut13.com wrote: > *Anyone got a part number (or spec) handy for the toroid beads that > slide over the RG-58/400 coax on our home made antennas?* Radio Shack sells them (called Snap Choke Core): http://www.radioshack.com/family/index.jsp?categoryId 32273&znt_campa ign=Category_CMS&znt_medium=RSCOM&znt_source=CAT&znt_content=CT20 32230 -Dj ________________________________________________________________________________
From: "Jim Kale" <jimkale(at)roadrunner.com>
Subject: Toroid beads
Date: Oct 24, 2014
You might try RST Engineering. It is the guy who writes the Kit Planes Electronics articles. He normally sells them. From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of berkut13(at)berkut13.com Sent: Friday, October 24, 2014 12:55 PM Subject: Re: AeroElectric-List: Toroid beads Will need them ongoing, I was really looking for a source. Thanks though. -James From: Tim Andres <mailto:tim2542(at)sbcglobal.net> Sent: Friday, October 24, 2014 12:37 PM Subject: Re: AeroElectric-List: Toroid beads If you dont find any James let me know, I have a few left over. Tim Andres On Friday, October 24, 2014 10:23 AM, "berkut13(at)berkut13.com " > wrote: Anyone got a part number (or spec) handy for the toroid beads that slide over the RG-58/400 coax on our home made antennas? -James href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Oct 24, 2014
Subject: Re: Toroid beads
From: Dj Merrill <deej(at)deej.net>
On 10/24/2014 02:19 PM, berkut13(at)berkut13.com wrote: > Too big. Looking for source for the small ferrite "doughnuts" that slip > over the coax at the di-pole element split. > > Shown here: > http://www.berkut13.com/com2_08.jpg Hi James, I think the ones from Radio Shack will perform the same job, electrically. Yes, they are physically bigger, but they do offer one that is the right inside diameter size to fit around the coax. They just have a plastic case around the ferrite that "snaps" in place. Makes them easy to remove, too, without having to undo any soldering or crimping since they are a split configuration. You can remove the outer plastic shell and wrap them with something smaller (tape, whatever) if the physical outside diameter is too big. You can probably find the exact ones you are looking for at McMaster Carr or some other online source, and someone else on the list might be able to offer a specific reference. -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads
Date: Oct 24, 2014
No thanks! Last time I ordered from RST, it took 6 months of reminder phone calls/emails to get it. I=99m not ever doing that again...YMMV. To keep this on track...I need specs and a distributor if possible. http://www.mouser.com/catalog/catalogusd/647/1295.pdf If the selection is nothing more than finding something that fits around the coax, I would order from the =9CTOROIDAL FERRITE BEADS=9D section. -James From: Jim Kale Sent: Friday, October 24, 2014 1:32 PM Subject: RE: AeroElectric-List: Toroid beads You might try RST Engineering. It is the guy who writes the Kit Planes Electronics articles. He normally sells them. ________________________________________________________________________________
Subject: Re: Toroid beads
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Oct 24, 2014
Those are much different than the ones I think James May be looking for. I have no idea if they are suitable. RST once sold a kit with the small ferrite beads that just fit the RG 58 and could easily be imbedded into a composite structure. I think that is what he's looking for. Tim > On Oct 24, 2014, at 10:53 AM, Dj Merrill wrote: > > >> On 10/24/2014 01:03 PM, berkut13(at)berkut13.com wrote: >> *Anyone got a part number (or spec) handy for the toroid beads that >> slide over the RG-58/400 coax on our home made antennas?* > > > Radio Shack sells them (called Snap Choke Core): > > http://www.radioshack.com/family/index.jsp?categoryId 32273&znt_campaign=Category_CMS&znt_medium=RSCOM&znt_source=CAT&znt_content=CT2032230 > > -Dj > > > -- > Dj Merrill - N1JOV - VP EAA Chapter 87 > Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ > Glastar Flyer N866RH - http://deej.net/glastar/ > > > > ________________________________________________________________________________
From: Ralph Finch <ralphmariafinch(at)gmail.com>
Date: Oct 24, 2014
Subject: Re: Toroid beads
Or your mileage won't vary. I keep seeing bitter complaints about RST total lack of customer service. I'd for sure never order anything from him. On Fri, Oct 24, 2014 at 12:08 PM, wrote: > No thanks! Last time I ordered from RST, it took 6 months of reminder > phone calls/emails to get it. I'm not ever doing that again...YMMV. > ________________________________________________________________________________
Date: Oct 24, 2014
From: Peter Pengilly <peter(at)sportingaero.com>
Subject: Re: RV-14
Bob, In my view Z13/8 has many advantages, but how would you handle the start-up brown out problem? For example if an EFIS with integral engine monitor is fitted it must be operational during engine start, but is unlikely to endure the start-up low voltage transients. A second alternator seems by far a better mitigation for main alternator failure than a second battery, but I can't see any way around a small additional battery to hold up the power for the EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start. What are your thoughts? Peter On 24/10/2014 15:41, Robert L. Nuckolls, III wrote: > > > >> >> >> >> My knowledge and experience is only what I have read on-line in >> the last 6 months and asking a lot of questions, but still very limited. >> >> >> >> Thanks, >> >> >> >> Stoney Ware > > Suggest you consider Z-13/8 architecture first . . . which > can be found here (along with it's cousins) . . . > > http://tinyurl.com/5wxzn7 > > First you need to do a LOAD analysis . . . fancy > name for making a list of every electron-hungry > device on your airplane. > > You then sort them into pigeon-holes categorized > for the various flight . . . with the one called > "Main Alternator Out" getting special attention. > > Download a form from http://tinyurl.com/7jqypwj > and print three copies. One for each of the Z-13/8 > busses, MAIN, ENDURANCE and BATTERY. > > The goal is to ascertain exactly what your maximum > alternator loads are and under what conditions. > The special attention is for MAIN ALT OUT > where you'd like to get your loads down to > 8A or less. > > The point being that in the unlikely event > of main alternator failure, you can operate > enough electro-whizzies to conduct a comfortable > flight for as long as you have fuel aboard . . . > while holding battery energy in reserve. > > Once you have the airport in sight, you can > turn on everything you'd like to light-up . . . > including the kitchen sink. This will be > possible because you've included routine > BATTERY MAINTENANCE in your to-do list > along with oil changes, checks for leaks, > tire wear, tire pressures, etc. etc. > > Launching into ANY anticipated mission > KNOWING your energy requirements along > with energy availability offers a very > low risk adventure. But without need > for the added $maintenance$ of standby > batteries in the electro-whizzies normally > considered essential for continued > flight to airport of destination. > > This offers an opportunity to craft an > electrical system with predictable endurance > exceeding duration of fuel on board. > > Make sure that Z-13/8 is truly inadequate to > your anticipated needs and associated risks > before you launch into something like Z-14 > (really suited to only a small percentage > of OBAM aircraft projects), . Bring your musings > here to the List . . . > > Filling in the knowledge gaps after your > energy/mission studies are complete starts > with a copy of the book. Random-access, > low-energy paper available here . . . > > http://tinyurl.com/cgr42l5 > > or byte-bound, battery-powered copy available > here . . . > > http://tinyurl.com/cgr42l5 > > > Bob . . . > > ________________________________________________________________________________
Date: Oct 24, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: RV-14
I share Peter's concerns. In fact, keeping the avionics alive during crank is one of the criteria (among many others) which led to this design. See attached pdf. -Jeff On Friday, October 24, 2014 1:17 PM, Peter Pengilly wrote: Bob, In my view Z13/8 has many advantages, but how would you handle the start-up brown out problem? For example if an EFIS with integral engine monitor is fitted it must be operational during engine start, but is unlikely to endure the start-up low voltage transients. A second alternator seems by far a better mitigation for main alternator failure than a second battery, but I can't see any way around a small additional battery to hold up the power for the EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start. What are your thoughts? Peter On 24/10/2014 15:41, Robert L. Nuckolls, III wrote: > > > >> >> >> >> My knowledge and experience is only what I have read on-line in >> the last 6 months and asking a lot of questions, but still very limited. >> >> >> >> Thanks, >> >> >> >> Stoney Ware > > Suggest you consider Z-13/8 architecture first . . . which > can be found here (along with it's cousins) . . . > > http://tinyurl.com/5wxzn7 > > First you need to do a LOAD analysis . . . fancy > name for making a list of every electron-hungry > device on your airplane. > > You then sort them into pigeon-holes categorized > for the various flight . . . with the one called > "Main Alternator Out" getting special attention. > > Download a form from http://tinyurl.com/7jqypwj > and print three copies. One for each of the Z-13/8 > busses, MAIN, ENDURANCE and BATTERY. > > The goal is to ascertain exactly what your maximum > alternator loads are and under what conditions. > The special attention is for MAIN ALT OUT > where you'd like to get your loads down to > 8A or less. > > The point being that in the unlikely event > of main alternator failure, you can operate > enough electro-whizzies to conduct a comfortable > flight for as long as you have fuel aboard . . . > while holding battery energy in reserve. > > Once you have the airport in sight, you can > turn on everything you'd like to light-up . . . > including the kitchen sink. This will be > possible because you've included routine > BATTERY MAINTENANCE in your to-do list > along with oil changes, checks for leaks, > tire wear, tire pressures, etc. etc. > > Launching into ANY anticipated mission > KNOWING your energy requirements along > with energy availability offers a very > low risk adventure. But without need > for the added $maintenance$ of standby > batteries in the electro-whizzies normally > considered essential for continued > flight to airport of destination. > > This offers an opportunity to craft an > electrical system with predictable endurance > exceeding duration of fuel on board. > > Make sure that Z-13/8 is truly inadequate to > your anticipated needs and associated risks > before you launch into something like Z-14 > (really suited to only a small percentage > of OBAM aircraft projects), . Bring your musings > here to the List . . . > > Filling in the knowledge gaps after your > energy/mission studies are complete starts > with a copy of the book. Random-access, > low-energy paper available here . . . > > http://tinyurl.com/cgr42l5 > > or byte-bound, battery-powered copy available > here . . . > > http://tinyurl.com/cgr42l5 > > > Bob . . . > > ________________________________________________________________________________
Date: Oct 25, 2014
From: Bill Maxwell <wrmaxwell(at)bigpond.com>
Subject: Re: Toroid beads
They are simply called "toroids", which describe their shape, Jim. They come in various compositions, both ferite and iron, that vary in their frequency responses. You will needneed a ferite composition effective at VHF. Commonly available through ham radio suppliers, so should not be too hard to find over there. Bill On 25/10/2014 5:19 AM, berkut13(at)berkut13.com wrote: > Too big. Looking for source for the small ferrite "doughnuts" that > slip over the coax at the di-pole element split. > Shown here: > http://www.berkut13.com/com2_08.jpg > Thanks, > James > -----Original Message----- > From: Dj Merrill > Sent: Friday, October 24, 2014 12:53 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Toroid beads > On 10/24/2014 01:03 PM, berkut13(at)berkut13.com wrote: > > *Anyone got a part number (or spec) handy for the toroid beads that > > slide over the RG-58/400 coax on our home made antennas?* > Radio Shack sells them (called Snap Choke Core): > http://www.radioshack.com/family/index.jsp?categoryId 32273&znt_campaign=Category_CMS&znt_medium=RSCOM&znt_source=CAT&znt_content=CT2032230 > -Dj > * > > > * ________________________________________________________________________________
Date: Oct 24, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Toroid beads
At 12:03 PM 10/24/2014, you wrote: >Anyone got a part number (or spec) handy for the toroid beads that >slide over the RG-58/400 coax on our home made antennas? >-James These are so ineffectual as to make their 'benefits' undetectable except by sophisticated test equipment in the lab. Cessna produced thousands of airplanes with coax brazenly attached to horizontal cat-whisker dipoles with excellent results. Our resident physics PhD did a study on these antennas back in '69 or so. This was before 'donuts on the coax' became the 'buzz-phrase'. Back then the purists were into 4:1 coax baluns . . . they took care of the 'worries' about feeding an unbalanced coax with a balanced antenna . . . but demonstrated a 3:1 SWR under the best condition. Later, somebody tried the ferrite beads thing . . . not all ferrites are made the same. You need a material that exhibits low losses at the frequency of interest . . . 110 Mhz or thereabouts. Then it's useful to understand that the EFFECTIVENESS of adding such magnetics to the feed line varies as the SQUARE of the turns. So, 9 ferrites strung along a coax offer performance on the order of three turns of coax fed through a larger torroid. The big question is: If you don't have a balun (coax or ferrite), who would know? The answer is: nobody. We're talking a receiving antenna excited with nano or pico watts from a ground station. Further, the signal is line of sight . . . seldom more than 50 miles from ground station to airplane. A wet string with a gazillion to one SWR would receive the signal. If you'd really like to 'balance' things up, you can build a 1:1 "Pawsey stub" balun from a piece of scrap coax. See: http://tinyurl.com/yytxwd3 I've built dozens of these and the work just fine but as a VOR receive antenna, the benefits for having installed it are not observable from the cockpit. If you'd like to see an example of effective ferrite decoupling of a badly mated antenna/feedline condition, look at the "airwhip" vhf comm antenna articles on the web. One poster took one apart to show the ferrite torroid at the base with 4-5 turns of coax through the core . . . 16 to 25 times the effectiveness of a single core. Further, the material from which this core is made is narrowly crafted for the frequency of interest. Ferrites from Radio Shack for noise mitigation are not even close. My first choice: Hook the coax to the antenna 'bare foot' and it will work fine. Second choice; Build a 1:1 Pawsey stub balun. Third choice; track down suitable torroids but use larger ones that will allow multiple passes of coax thorugh the center. But understand that choices 2 an 3 are pretty much a waste of time in terms of outcome. Bob . . . ________________________________________________________________________________
Date: Oct 24, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV-14
At 03:06 PM 10/24/2014, you wrote: > > >Bob, > >In my view Z13/8 has many advantages, but how would you handle the >start-up brown out problem? For example if an EFIS with integral >engine monitor is fitted it must be operational during engine start, >but is unlikely to endure the start-up low voltage transients. A >second alternator seems by far a better mitigation for main >alternator failure than a second battery, but I can't see any way >around a small additional battery to hold up the power for the >EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start. > >What are your thoughts? Brownout resets are not an architecture problem, they're a radio problem. A radio that DOES NOT conform to DO-160 guidelines for graceful recovery after all manner of input power interruptions. That capability is supposed to be internal to the appliance, not external . . . and for good reason. What's the poor C-172 owner supposed to do when he wants to modernize his avionics but doesn't want to climb the Everest-of-paperwork necessary to modify the ship's certificated electrical system? My work with lithium cells has germinated some ideas for very light, no moving parts, brownout mitigation for appliances that suffer this malady. I'm making some pretty startling discoveries . . . startling because of what the suppliers of lithium products don't choose to tell us for what ever reasons. Along those same lines of thought, it's still not clear to me that the owner-operator of a brown-out vulnerable instrumentation package is at any serious risks for having one or more gizmos reboot after engine start . . . yeah . . . we were to worship the oil pressure gage . . . I remember reading those words in my dad's copy of Sick and Rudder from his flight school days in 1946. But seriously, how many instances of 'failure to build pressure' in the first 30 seconds of run time were due to lubrication system failure that warranted shut-down and investigation?Some airplanes I've flow took a minute to develop full oil pressure on the gage in very cold weather . . . in spite of the fact that nothing was amiss in the engine. Architecture should be crafted to optimize system performance for all the equipment items needed to accomplish the mission. But if some piece of equipment fails to meet legacy goals for performance, I'm more disposed to put the necessary band-aid on that piece of equipment than to take an egg-beater to the whole system. Bob . . . ________________________________________________________________________________
Date: Oct 25, 2014
From: D L Josephson <dlj04(at)josephson.com>
Subject: Re: Toroid beads
I agree with Bob that ferrite donuts are not necessary or desirable for VOR/LOC/GS antennas. If you want good symmetrical coverage, you want a balanced feed for your dipole and the folded balun shown in Bob's http://tinyurl.com/yytxwd3 is a good way to do that. The benefits are observable in the cockpit in the form of increased reception range for weak signals. If you want to make a com antenna and it's tuned correctly but you want it to be a little more broadband (lower VSWR at the band edges,) using a string of ferrite toroids or a tubular ferrite core is one approach. You are using the ferrites to create loss, not coupling. In effect you create a high resistance for currents flowing on the outside of the shield. It is partly resistance, not just impedance. If there is high VSWR, the ferrite heats up when you transmit, the same as a resistor in series would, allowing some of the reflected power to be dissipated as heat rather than bouncing back to the radio. This is not *exactly* what you want, but it's better than having the radio shut down if you try to transmit at 135 MHz and your antenna is sharply tuned to 122. You do not want to create additional tuned circuits by looping the coax through one larger toroid, you just want to create resistive loss for reflected power, because you haven't designed an antenna that's inherently broadband enough (good broadband antennas don't need ferrites.) A suitable sleeve or tube core is Fair-Rite 2643625202, available from Mouser http://www.mouser.com/ProductDetail/Fair-Rite/2643625202 for about a dollar. This can substitute for the 3 or 4 donuts often used. You should use ferrites only when you can't get the VSWR low enough any other way. -- David Josephson ________________________________________________________________________________
From: "Gautier, Thomas N (3266)" <thomas.n.gautier(at)jpl.nasa.gov>
Subject: Re: Toroid Beads
Date: Oct 25, 2014
If you decide to go the bead route check out palomar-engineers.com for a source of suppressor beads for coax. They have a nice application chart. Nick Gautier Sent from my iPhone ________________________________________________________________________________
Subject: Jeff's aircraft electrical schematic
From: "user9253" <fransew(at)gmail.com>
Date: Oct 25, 2014
Jeff attached this schematic to the RV-14 thread. http://forums.matronics.com/download.php?id=39981 Jeff, has this architecture been used in a flying aircraft yet? I like it and think that it deserves peer review. I think that the 60 amp alternator fuse and 100 amp battery current limiter are redundant. An alternator is self current limiting. An alternator fuse protects the battery and wires, not the alternator. So I suggest that the 100 amp battery fuse be replaced by a 60 amp fuse, and eliminate the 60 amp fuse in the alternator circuit. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432247#432247 ________________________________________________________________________________
Date: Oct 25, 2014
Subject: was RV- 14, now electrical redundancy
From: GLEN MATEJCEK <fly4grins(at)gmail.com>
> > Peter and Jeff- > I wrestled with the same issues, and although I've not yet flown my night / ifr capable RV yet, I like what I've come up with. The short version is that I've a primary efis w/ engine instruments and a backup efis six pack. Given that cranking and avoiding brown out pretty well required two batteries, I ultimately adopted Bob's two identical battery, swap one out per year concept. The starter, main alternator, main bus (including the switched stby efis), and main battery comprise one branch of my system. The essential battery (Sorry folks; I'm not interested in any semantic arguments... call it a kumquat if you like!) carries the essential bus, which powers the primary efis un-switched and is supported by an SD-8 on the vacuum pad. The two batteries are tied together with a Schotkey diode, and the SD-8 regulator is set between battery and main alternator voltage. Operation is dirt simple. Starting with the main alt off tests the stby. In flight, the main alt carries the whole electrical system. Should the main alt fail, the main bus is carried by the main battery and the SD-8 picks up the essential bus with precisely zero switch flipping by the pilot. The efis will annunciate the drop in main bus voltage. Load shedding at one's leisure will prolong the life of the main bus, but the SD-8 will ensure all the most important goodies have power for probably two hours after the prop stops windmilling, even with battery contactors on line. I use fuses, with the only breakers on power sources. Failure of ANY one component can't hurt me. YMMV, but I like it, a lot. ________________________________________________________________________________
Date: Oct 25, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: was RV- 14, now electrical redundancy
This discussion, as good as it is, has focused on hardware installed and its capabilities, not mission "need". Need varies from a military requirement to complete the mission regardless of circumstances to if something fails I will land at nearest suitable airport and deal with it. Night IFR by itself only has certain minimum requirements, and if you "assume" that your missions will keep you within XX minutes of a suitable airport, your needs are different than if you assume you will need to fly to destination and thus need electron capacity equal to the aircraft fuel range. Having electron capacity greater than fuel range just adds unnecessary wt. Then there is the consideration of how much effort the backups need to allow pilot with minimum effort to safely reach his pre-determined goal. I like the system described below, IF you assume your mission is over hostile terrain, at night in IFR and need to go a considerable distance to a suitable landing spot after a failure. Most of us don't really have that mission requirement, but may want the capability. Personally, having managed to escape a night time partial panel episode in a non-radar mountainous region will no longer consider combining night, IFR and mountains on the same flight in a single engine normally aspirated aircraft. My preference would be to limit risk to one of those challenges, but will consider a flight that combines two of them. However, I really don't want mountains at night in anything with only one engine and no turbo regardless of VFR or IFR. I already have enough experience there to not want to do it again. That is why I consider suitable IFR backup to be enough electrons to function for 1 hour, maybe 1+30 to be adequate, and easily achievable with batteries only backup rather than a second alternator. Each builder will have to assess their mission goals and risk tolerance to decide how much redundancy they need and how much they want. How much complexity that does or does not add is a minor factor in the equation. I believe Bob has always pushed us to most carefully evaluate what our goals and mission needs were to decide on what architecture is appropriate. On 10/25/2014 6:03 AM, GLEN MATEJCEK wrote: > > Peter and Jeff- > > > I wrestled with the same issues, and although I've not yet flown my > night / ifr capable RV yet, I like what I've come up with. The short > version is that I've a primary efis w/ engine instruments and a backup > efis six pack. Given that cranking and avoiding brown out pretty well > required two batteries, I ultimately adopted Bob's two identical > battery, swap one out per year concept. The starter, main alternator, > main bus (including the switched stby efis), and main battery comprise > one branch of my system. The essential battery (Sorry folks; I'm > not interested in any semantic arguments... call it a kumquat if you > like!) carries the essential bus, which powers the primary efis > un-switched and is supported by an SD-8 on the vacuum pad. The two > batteries are tied together with a Schotkey diode, and the SD-8 > regulator is set between battery and main alternator voltage. > > Operation is dirt simple. Starting with the main alt off tests the > stby. In flight, the main alt carries the whole electrical system. > Should the main alt fail, the main bus is carried by the main battery > and the SD-8 picks up the essential bus with precisely zero switch > flipping by the pilot. The efis will annunciate the drop in main bus > voltage. Load shedding at one's leisure will prolong the life of the > main bus, but the SD-8 will ensure all the most important goodies have > power for probably two hours after the prop stops windmilling, even > with battery contactors on line. > > I use fuses, with the only breakers on power sources. Failure of ANY > one component can't hurt me. YMMV, but I like it, a lot. > > * > > > * ________________________________________________________________________________
Date: Oct 25, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Toroid beads
>You do not want to create additional tuned circuits by looping the >coax through one larger toroid, you just want to create resistive >loss for reflected power, because you haven't designed an antenna >that's inherently broadband enough (good broadband antennas don't >need ferrites.) Agreed to within one important point. There are 'ferrites' and then there are 'FERRITES' . . . There's a constellation of mixes of metal and binders used to fabricate the device. A ferrite core can be an efficient, compact solution to the fabrication of an inductor or transformer. In this instance, the manufacturer strives for the LOWEST possible losses in the core material at the frequency of interest. When used as a mitigator of noise, design goals can include a 'filter' comprised of combinations of inductors and capacitors that provide high series impedance (inductor) and low shunt impedance (capacitor) at the antagonistic frequencies. In this case, low loss components don't 'exterminate' the noise, they just 'contain' it. With the advances in powered metal technologies it was discovered that while putting a ferrite 'bead' or toroid over a wire would create a lumped inductance of some small value . . . the designer could, if goals warranted, include some material in the bead that made it a lousy candidate for tuned circuits or transformers. This material deliberately created energy losses within the core material . . . losses that converts antagonistic energies into heat thus reducing their nuisance factors. http://tinyurl.com/3b7nuj As a general rule, ALL products sold for the purposes of reducing noise will be fabricated from materials having deliberate losses . . . like the filter 'beads' and 'snap around the cable' products. But when you pick up one of those little donut shaped thingies with no particularly defining features of color or part numbers, you're in the dark. The odd toroid captured in the wild is often optimized for a rather narrow range of characteristics that may or may not be suited to your task. One of several resources for reviewing capabilities and limits for the various products can be found here . . . http://tinyurl.com/nx4qb9h In the case for the 'string of beads on the coax' the goal is to de-couple currents flowing on the feed line shield, the task is not to add a filtering loss but to add a high-q (read low loss) common mode inductance to the feed-line. This would become the lumped component version of a Pawsey stub or Bazooka balun. As far as weak signal performance goes, the only time you're even close to experiencing a 'weak signal' event is trying to read a VOR radial that is WWAAAaaayy off the beaten track for IFR operations. When "flying the routes", your charts will be marked with a VOR change-over point . . . a location along a line between VOR stations that is "equal signal" for the stations of interest. For this mode of flight ops, signal strengths combined with modern receiver capabilities make a 'weak signal' event due to standing waves on your feed line a physical impossibility. I've played with 'beads on the coax' in the lab and found their benefit to be difficult to measure with boxes having names like Hewlett-Packard and Watkins- Johnson on them. The notion that you're going to get more meaningful measurements with a box having Garmin or King on front is not grounded in practice. A suitable sleeve or tube core is Fair-Rite 2643625202, available from Mouser http://www.mouser.com/ProductDetail/Fair-Rite/2643625202 for about a dollar. This can substitute for the 3 or 4 donuts often used. You should use ferrites only when you can't get the VSWR low enough any other way. Not very quantified . . . who actually measures VSWR on a VOR antenna and what is 'low enough'? The measure of antenna performance cannot be lumped into the VSWR bucket. A resistor can have a VSWR of 1:1 over a huge range of frequencies with ZERO performance while an antenna with 'low enough' VSWR can perform poorly for a variety of reasons not related to the antenna itself. Antenna science is a BIG PICTURE activity that has to included the entire sphere of interest . . . while centered on your headphones, the sphere envelopes a host of variables no single one of which is the holy grail of satisfactory operations. Consider some of the Blue Tooth, Wi-Fi and remote control products. Very few of these devices have antennas that would warm Bob Archer's heart . . . but in the context of their operating sphere, they perform as advertised. Some with pretty amazing results. Dr. Dee can wear her little Blue-Tooth ear piece and be out weeding in her garden while tutoring a student. Amazes me. Bob . . . ________________________________________________________________________________
Date: Oct 25, 2014
Subject: Re: was RV-14, now brownouts/resets at engine crank
From: Dj Merrill <deej(at)deej.net>
On 10/24/2014 11:41 PM, Robert L. Nuckolls, III wrote: > > Brownout resets are not an architecture problem, > they're a radio problem. A radio that DOES NOT > conform to DO-160 guidelines for graceful recovery > after all manner of input power interruptions. > > That capability is supposed to be internal to > the appliance, not external . . . and for good > reason. What's the poor C-172 owner supposed to > do when he wants to modernize his avionics but > doesn't want to climb the Everest-of-paperwork > necessary to modify the ship's certificated > electrical system? > > We've had this discussion on the list many times over the past few years. We can spend days pointing fingers back and forth blaming the manufacturer or whomever as to why the radio/efis/panel-goodie resets when cranking the engine, but the simple reality is that we do have equipment that resets, and going back to the manufacturer and pointing at DO-160 likely isn't going to get us anywhere in the short term. One could argue that continually pestering the manufacturer about the issue might get us somewhere in the long term, but in the meantime we aren't likely to return our $12,000+ EFIS system because of it, and we need to move forward. Comparing to a 172 owner isn't really relevant since we are primarily talking about experimental avionics going into OBAM aircraft, and they'll never see the inside of a 172 without highly unlikely and significant regulatory changes. Again one could argue that regardless of being experimental or not they should strive to meet some regulatory specification, but again we are stuck with what we have and if we choose to keep the equipment we need to factor it in, and move on, much like when we got an airframe part in the kit that didn't fit just right and we had to figure out how to make it work and continue building. Fortunately for us in the OBAM community we aren't limited in that manner, and are free to incorporate this into the design architecture. With as many times as this has come up in recent years, it seems pretty clear that brownout protection is a very desirable feature, and I'd go so far as to say that it is a required feature for many posters given the messages we've seen about it. Yes, we could design a nice whiz-bang external band-aid device that could be applied to each individual panel-goodie that resets, but as soon as you have two of them in your panel you've now created unnecessary complexity and increased component count. Many OBAM aircraft today have at least two EFIS screens, and often three. Often the manufacturers solution is to incorporate an internal battery into each device, which does certainly work, but then leaves us with having to maintain several batteries throughout the aircraft. It would seem the more efficient means of addressing this is to design it into the architecture from the start (pun intended), reducing battery and parts count, and making the overall system as simple as possible, and only as complex as it needs to be and no more. In my humble opinion, -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Oct 25, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: was RV- 14, now electrical redundancy
> >That is why I consider suitable IFR backup to be enough electrons to >function for 1 hour, maybe 1+30 to be adequate, and easily >achievable with batteries only backup rather than a second alternator. But why limit your horizon to 90 minutes if there's simple, light, low cost of ownership combination of hardware and planing that keeps the panel lit until the engine runs out of fuel? This is a mode of thinking not generally offered to C-172 owners. I had a conversation with a company pilot at Beech who had just delivered a new A-36 to a proud customer. He was extolling the virtues of all the electro-whizzies on the panel to the customer. Later, I asked, "Did you check the guy out in flying this airplane in the J-3 mode"? "Say what? Why would I do that? He just paid a half million for an airplane with air conditioning and the kitchen sink . . . why would I even suggest that he might want to acquire such skills about?" Why indeed. The point is, I respectfully suggest that there is no reason any OBAM aviation pilot should experience an electrical 'emergency'. No single failure should be cause to seek the nearest airport in boonies because risks for continued flight to airport of intended destination have driven up your pucker-factor. > Each builder will have to assess their mission goals and risk > tolerance . . . Right ON! Let's not 'tolerate' risk, let's drive it so close to zero that throwing a prop-bolt becomes the more likely event to ruin your day. Bob . . . ________________________________________________________________________________
Date: Oct 25, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Jeff's aircraft electrical schematic
Joe, I've been in discussions w/ several builders, both on this List and off, who asked many questions and for permission to use this design. But as far as I know, no one is flying it yet. My airplane is probably two years away from flying. Re 60A fuse: You are correct, the fuse is not to protect the alternator. It is to protect the wire (the "B" lead) going to the alternator. If that wire were to go to ground, we want that 60A to blow. Without that fuse, the next fuse up the chain is the 100A "main" fuse and we don't want a wire problem w/ the alternator B lead to kill the Battery A system. BTW - I appreciate the ongoing analysis & scrutiny - makes us all smarter, -Jeff On Saturday, October 25, 2014 6:03 AM, user9253 wrote: Jeff attached this schematic to the RV-14 thread. http://forums.matronics.com/download.php?id=39981 Jeff, has this architecture been used in a flying aircraft yet? I like it and think that it deserves peer review. I think that the 60 amp alternator fuse and 100 amp battery current limiter are redundant. An alternator is self current limiting. An alternator fuse protects the battery and wires, not the alternator. So I suggest that the 100 amp battery fuse be replaced by a 60 amp fuse, and eliminate the 60 amp fuse in the alternator circuit. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432247#432247 ________________________________________________________________________________
From: Ralph Finch <ralphmariafinch(at)gmail.com>
Date: Oct 25, 2014
Subject: Re: was RV- 14, now electrical redundancy
On Sat, Oct 25, 2014 at 7:22 AM, Kelly McMullen wrote: > kellym(at)aviating.com> > > This discussion, as good as it is, has focused on hardware installed and > its capabilities, not mission "need". > Not true. I speculated on the OP's mission: IFR as stated, possibly at night, probably single-pilot, certainly single engine. > Need varies from a military requirement to complete the mission regardless > of circumstances to if something fails I will land at nearest suitable > airport and deal with it. Night IFR by itself only has certain minimum > requirements, and if you "assume" that your missions will keep you within > XX minutes of a suitable airport, An optimistic assumption...dangerous to make. Better to make pessimistic assumptions. > your needs are different than if you assume you will need to fly to > destination and thus need electron capacity equal to the aircraft fuel > range. *Having electron capacity greater than fuel range just adds > unnecessary wt*. > No. Aircraft batteries add more weight than standby alternators and provide much less endurance. At any rate, a bit of extra weight for an RV-14 is hardly the critical factor. > Then there is the consideration of how much effort the backups need to > allow pilot with minimum effort to safely reach his pre-determined goal. > I like the system described below, IF you assume your mission is over > hostile terrain, at night in IFR and need to go a considerable distance to > a suitable landing spot after a failure. Most of us don't really have that > mission requirement, but may want the capability. > Most of the inter-mountain West (USA) would be considered hostile terrain as is the Appalachian Range; we don't know where the OP lives, but at some point he might cross them. Airports in the mountains are not close together. And what if a nearby airport is under minimums and he needs to travel a distance to reach an acceptable airport? He may not plan on night IFR, but could easily find himself with a choice: late departure, arriving at destination at night, OR stay overnight in Podunk Airport and leave in the morning. So plan for a system with at least, say, a 2- or 3-hour e-buss capacity. But as Bob points out, it's easy--not more effort--to add indefinite endurance, so why not do it? I don't understand the notion that a 2nd alternator is greatly increased complexity and effort, therefore all backup must be battery. Once you are trapped in that thinking, poor trade-offs result. ________________________________________________________________________________
Date: Oct 25, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: was RV- 14, now electrical redundancy
>I don't understand the notion that a 2nd alternator is greatly >increased complexity and effort, therefore all backup must be >battery. Once you are trapped in that thinking, poor trade-offs result. Precisely. "greatly increased" is non-quantified. To quote from one of my heros . . . "When you can measure what you are speaking about, and express it in numbers, you know something about it; but when you cannot measure it, when you cannot express it in numbers, your knowledge of it is of a meager and unsatisfactory kind; it may be the beginning of knowledge, but you have scarcely, in your thoughts, advanced it to the stage of science." Sir William Thompson, Lord Kelvin (1824-1907) and one other . . . "A number cited without knowing its degree of uncertainty is meaningless" Walter Lewin (PhD Physics and professor at MIT) These two gentlemen laid foundation for my suggestion to our newest member to the List who was starting to plan his electrical system, buy parts and start drilling holes. I suggested that he first make a list of every electrical load in the airplane and assign its duties in the conduct of various phases of flight. Those numbers combined with an assessment of criticality to comfortable continuation of flight to airport of intended destination is where one might begin to size the task and make measured decisions of known significance. Task I: Measure and tabulate it . . . Bob . . . ________________________________________________________________________________
Date: Oct 25, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: was RV- 14, now electrical redundancy
".. I don't understand the notion that a 2nd alternator is greatly increased complexity and effort, therefore all backup must be battery. Once you are trapped in that thinking, poor trade-offs result." Ralph, it is unclear from the context; are you promoting a single battery, dual alternator system? I don't see any problem with that, given a particular set of design criteria. If one of your goals is to maximize endurance after an alternator failure, then the second alternator makes sense. However, a system with a single battery does not solve the brown-out at start-up problem. So it comes down to what's important to you. There is no right or wrong answer - there can be different designs based upon different sets of constraints & criteria that result in different, but equally legitimate, designs. -Jeff On Saturday, October 25, 2014 10:49 AM, "Robert L. Nuckolls, III" wrote: I don't understand the notion that a 2nd alternator is greatly increased complexity and effort, therefore all backup must be battery. Once you are trapped in that thinking, poor trade-offs result. Precisely. "greatly increased" is non-quantified. To quote from one of my heros . . . "When you can measure what you are speaking about, and express it in numbers, you know something about it; but when you cannot measure it, when you cannot express it in numbers, your knowledge of it is of a meager and unsatisfactory kind; it may be the beginning of knowledge, but you have scarcely, in your thoughts, advanced it to the stage of science." Sir William Thompson, Lord Kelvin (1824-1907) and one other . . . "A number cited without knowing its degree of uncertainty is meaningless" Walter Lewin (PhD Physics and professor at MIT) These two gentlemen laid foundation for my suggestion to our newest member to the List who was starting to plan his electrical system, buy parts and start drilling holes. I suggested that he first make a list of every electrical load in the airplane and assign its duties in the conduct of various phases of flight. Those numbers combined with an assessment of criticality to comfortable continuation of flight to airport of intended destination is where one might begin to size the task and make measured decisions of known significance. Task I: Measure and tabulate it . . . Bob . . . ________________________________________________________________________________
Subject: Re: was RV- 14, now electrical redundancy
From: Justin Jones <jmjones2000(at)mindspring.com>
Date: Oct 25, 2014
Glen, What Schotkey diode part number are you using? Thanks! Justin On Oct 25, 2014, at 07:03, GLEN MATEJCEK wrote: >> Peter and Jeff- > > I wrestled with the same issues, and although I've not yet flown my night / ifr capable RV yet, I like what I've come up with. The short version is th at I've a primary efis w/ engine instruments and a backup efis six pack. Gi ven that cranking and avoiding brown out pretty well required two batteries, I ultimately adopted Bob's two identical battery, swap one out per year con cept. The starter, main alternator, main bus (including the switched stby e fis), and main battery comprise one branch of my system. The essential bat tery (Sorry folks; I'm not interested in any semantic arguments... call it a kumquat if you like!) carries the essential bus, which powers the primary efis un-switched and is supported by an SD-8 on the vacuum pad. The two ba tteries are tied together with a Schotkey diode, and the SD-8 regulator is s et between battery and main alternator voltage. > > Operation is dirt simple. Starting with the main alt off tests the stby. In flight, the main alt carries the whole electrical system. Should the ma in alt fail, the main bus is carried by the main battery and the SD-8 picks u p the essential bus with precisely zero switch flipping by the pilot. The e fis will annunciate the drop in main bus voltage. Load shedding at one's le isure will prolong the life of the main bus, but the SD-8 will ensure all th e most important goodies have power for probably two hours after the prop st ops windmilling, even with battery contactors on line. > > I use fuses, with the only breakers on power sources. Failure of ANY one c omponent can't hurt me. YMMV, but I like it, a lot. > > > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > ________________________________________________________________________________
From: Ralph Finch <ralphmariafinch(at)gmail.com>
Date: Oct 25, 2014
Subject: Re: was RV- 14, now electrical redundancy
On Sat, Oct 25, 2014 at 11:41 AM, Jeff Luckey wrote: > ".. I don't understand the notion that a 2nd alternator is greatly > increased complexity and effort, therefore all backup must be battery. Once > you are trapped in that thinking, poor trade-offs result." > > > Ralph, it is unclear from the context; are you promoting a single battery, > dual alternator system? > Not necessarily, two aircraft batteries may be preferable for the OP's mission and tolerance of risk. I *AM *arguing against the apparent insistence by at least one here that a 2nd alternator adds such complexity it should not be considered. > If one of your goals is to maximize endurance after an alternator failure, > then the second alternator makes sense. However, a system with a single > battery does not solve the brown-out at start-up problem. > Don't know what that is precisely...if it's important, then put in a 2nd battery. Sounds like someone is turning on all the avionics, then starting the engine...if so, couldn't the engine be started, then turn on the glass panels? So it comes down to what's important to you. There is no right or wrong > answer > There are multiple solutions or answers to the OP's question, with different levels of satisfying his requirements. But forgoing a 2nd alternator because it's "complicated" is not true and is unhelpful. ________________________________________________________________________________
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators,
1 battery)
From: Justin Jones <jmjones2000(at)mindspring.com>
Date: Oct 25, 2014
I also have the EFII system with redundant ecus. Make sure you talk with Robert about the mechanical fuel pump in the EFII system. The issue I see with placing a mechanical fuel pump in the system would be pressurizing it with an electric fuel pump. The head pressure put out by the EFII pump module can damage the mechanical pump diaphragms. If one or both diaphragms begin to leak, you will loose fuel pressure to your injectors and they will fail to inject fuel into the cylinders, resulting in engine failure. If you MUST have the mechanical pump in the system, I would suggest that the fuel from the tanks run thru the mechanical fuel pump first, then thru the EFII electrical fuel pump module. More plumbing but much safer. I'm sure Robert Paisley will have an opinion as well. Hope this helps Justin > On Oct 23, 2014, at 07:54, carrollcw wrote: > > > For now, I just want to get it in the air for day/vfr/acro only. However, I will later make it fully night IFR. > > I am running the dual EFII ignition and fuel injection. Although I will have a mechanical pump, at least one electric pump must be running to sepply sufficient pressure. > > EI does not have its own power backup. After speaking with Robert at EFII, I am planning on wiring the 2 ECU's, 2 Ignitions, and 2 Fuel pumps to the always hot battery bus with switches for each of them, although I was planning on wiring the fuel pumps with a single dual pole switch. > > Basic architecture staying the same. Breakers for e-bus, fuses for everything else. > > Thanks for the help! > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432174#432174 > > > > > > > > > > ________________________________________________________________________________
From: peter goudinoff <petergoudinoff(at)cox.net>
Subject: brown out on start
Date: Oct 25, 2014
You can deal with brown out on start by using a deslumpefier designed by Eric Jones. Right now I have one unit that handles AOA and JPI engine monitor. Works great, even during hot starts. Also cool fade out on shut down. Im having a second one built for the GRT HX. Peter Goudinoff Lancair Legacy #200 N637PG ________________________________________________________________________________
Date: Oct 26, 2014
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators,
1 battery)
From: Charlie England <ceengland7(at)gmail.com>
I don't have an EFII, but I am working with an automotive injection system. I'd 2d Justin's comments, and add that unless you plumb in a check valve that can bypass the dual EFII pumps, it is quite likely that the mechanical pump will be unable to pump fuel with both electric pumps off or dead. All the 'inline' style automotive injection pumps I've been able to find are positive displacement pumps. They won't pass fuel unless the pump mechanism is actually turning. See the EFII 'boost' pump for comparison; the skinny cylinder next to the actual pump contains a check valve to pass fuel sucked by the mechanical pump in a traditional Bendix style injection system. I'd also ask about the operating pressure of the EFII system. Virtually all current automotive systems operate in the 40-60 psi range; a standard Lyc pump achieves barely half that. If he's using standard automotive injectors, the engine would likely go so lean on just the mechanical pump that it would quit. We could be wrong, but if either or both of us are right, you could have serious problems. Charlie On Sat, Oct 25, 2014 at 7:44 PM, Justin Jones wrote: > jmjones2000(at)mindspring.com> > > I also have the EFII system with redundant ecus. > > Make sure you talk with Robert about the mechanical fuel pump in the EFII > system. The issue I see with placing a mechanical fuel pump in the system > would be pressurizing it with an electric fuel pump. The head pressure put > out by the EFII pump module can damage the mechanical pump diaphragms. If > one or both diaphragms begin to leak, you will loose fuel pressure to your > injectors and they will fail to inject fuel into the cylinders, resulting > in engine failure. > > If you MUST have the mechanical pump in the system, I would suggest that > the fuel from the tanks run thru the mechanical fuel pump first, then thru > the EFII electrical fuel pump module. More plumbing but much safer. I'm > sure Robert Paisley will have an opinion as well. > > Hope this helps > > Justin > > > > On Oct 23, 2014, at 07:54, carrollcw wrote: > > > carrollswa(at)gmail.com> > > > > For now, I just want to get it in the air for day/vfr/acro only. > However, I will later make it fully night IFR. > > > > I am running the dual EFII ignition and fuel injection. Although I will > have a mechanical pump, at least one electric pump must be running to > sepply sufficient pressure. > > > > EI does not have its own power backup. After speaking with Robert at > EFII, I am planning on wiring the 2 ECU's, 2 Ignitions, and 2 Fuel pumps to > the always hot battery bus with switches for each of them, although I was > planning on wiring the fuel pumps with a single dual pole switch. > > > > Basic architecture staying the same. Breakers for e-bus, fuses for > everything else. > > > > Thanks for the help! > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=432174#432174 > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "Jerald Folkerts" <jfolkerts1(at)gmail.com>
Subject: Dual Alternator Question
Date: Oct 26, 2014
I'm planning on the Z-12 dual alternator single battery installation. I have a VMC-1000 engine monitor and believe it only displays one alternator output. Can I use a simple switch to add the B&C 20 Amp Vacuum Pad alternator so I can check it periodically or should I add another ammeter? Would the switch create enough resistance to throw off the readings on the display? Thanks, Jerry Folkerts ________________________________________________________________________________
Date: Oct 26, 2014
Subject: Re: Electrical redundancy
From: GLEN MATEJCEK <fly4grins(at)gmail.com>
Justin- The Schottkey I'm using is from Eric's Perihelion site. Peter- Eric's device did not exist when I designed my system, plus my long term plans include some longer flights and perhaps some over water. Making fuel in the tanks the limiting factor for my endurance was a fundamental goal, as was the ease of mx affofrded by using two identical, inexpensive batteries. ________________________________________________________________________________
Date: Oct 26, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: was RV-14, now brownouts/resets at engine crank
We've had this discussion on the list many times over the past few years. We can spend days pointing fingers back and forth blaming the manufacturer or whomever as to why the radio/efis/panel-goodie resets when cranking the engine, but the simple reality is that we do have equipment that resets, and going back to the manufacturer and pointing at DO-160 likely isn't going to get us anywhere in the short term. One could argue that continually pestering the manufacturer about the issue might get us somewhere in the long term, but in the meantime we aren't likely to return our $12,000+ EFIS system because of it, and we need to move forward. Agreed. But question asked and never answered (if it was, I missed it and beg forgiveness) is where is it written that starting an engine before lighting up the electro-whizzies is a high-risk activity that flirts with $missery$ in the engine shop? Okay, you bought a $12K EFIS system, what do the manufacturers say about their design decision to be intolerant of starter-inrush brown-out events? We were taught to "Observe thy oil pressure during start up lest thy wings curl up and propeller fall off" but what is the foundation in physics for the modern engine asserting that KNOWING rpm and oil pressure within the first 30 seconds of start up is necessary for low risk utility of that engine? Comparing to a 172 owner isn't really relevant since we are primarily talking about experimental avionics going into OBAM aircraft, and they'll never see the inside of a 172 without highly unlikely and significant regulatory changes. Oh contraire . . . nobody can afford to bring a product to market that targets only new production aircraft. The C172 was an extreme example but certainly thousands of existing airplanes in the A36/C210/PA46 class are juicy targets for any new development. My MOST successful design in terms of cash flow to my boss was a field retrofit that far outpaced the production line rates. So how do they handle this conundrum in either a current production -OR- an after-market retrofit? It would seem the more efficient means of addressing this is to design it into the architecture from the start (pun intended), reducing battery and parts count, and making the overall system as simple as possible, and only as complex as it needs to be and no more. I suggest the cart has run down the hill in front of the horse. How many people in the OBAM aviation community are candidates for incorporating these new electro-whizzies . . . I would judge that the after-market potential is on a par with new completions. So the question still remains . . . just how important is it that the screens be all lit up and stable during engine start? If achievement of low risk comfort amongst all aviators is critical . . . how do the heavy iron guys do it. What, if any, modifications to electrical system architecture were made to accommodate these new products? What are the recommendations of those who offer the products in the first place? I'm not convinced that our que of requirements ducks are yet all lined up . . . Bob . . . ________________________________________________________________________________
Date: Oct 26, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Dual Alternator Question
At 08:25 2014-10-26, you wrote: >I'm planning on the Z-12 dual alternator single battery >installation. I have a VMC-1000 engine monitor and believe it only >displays one alternator output. Can I use a simple switch to add >the B&C 20 Amp Vacuum Pad alternator so I can check it periodically >or should I add another ammeter? Would the switch create enough >resistance to throw off the readings on the display? If the VM1000 uses a hall-effect transducer, run BOTH B-leads through the same transducer. The display will show alternator load for the device presently in service. However, since the SD-20 is a stand-by alternator fitted with a dedicated hall-effect load sensing and indication system, bringing alternator load numbers to the panel offers no in formation of use to the pilot while in flight. Bob . . . ________________________________________________________________________________
Date: Oct 26, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Wiring RV7 with Z13 diagram (2 alternators,
1 battery) > >We could be wrong, but if either or both of us are right, you could >have serious problems. I recall reading somewhere that the EFII fuel pressures are more like 15 psi . . . much lower than the legacy automotive systems. But I'd still make sure that the mechanical pump performs on a par with the electric standby pump. MEASURE and then talk to EFII. Bob . . . ________________________________________________________________________________
Date: Oct 26, 2014
From: D L Josephson <dlj04(at)josephson.com>
Subject: Re: Toroid beads
The constellation of materials used to make ferrites is referred to as the "mix." Most common of the ferrites used in RF transformers and chokes at VHF is type 43, which is mostly nickel and zinc. It's useful over the whole com/nav/GS range, particularly if you are looking for loss as we are, rather than high-Q inductance. There is good information on the Palomar Engineers page referred to by Tom Gauthier. If you don't recognize the joke in the Palomar author's pseudonym (sadly, the man behind the name died at 90 last year after many excellent articles over the years), you haven't been around antennas long enough... Many engineers who use ferrites don't really understand what's going on. Note that many manufacturers now specify the result of putting a core on a wire in terms of impedance rather than inductance. It is not as simple as a lumped inductance caused by increased permeability; if it were, the effect would not be so broadband. Refer to several papers by Jim Brown (and one by him and me, using a lot of H-P, W-J and Anritsu test equipment) on ferrites at www.audiosystemsgroup.com/publish.htm ... Jim and I started doing a lot of work analyzing the behavior of ferrites for rfi reduction in audio equipment and learned a lot of surprising stuff. The core mentioned in my previous post (the URL got mangled, go to mouser.com and enter 2643625202) adds about 350 ohms of impedance, mostly resistive, to a single wire at 100 MHz. I agree, there's no reason to use ferrites on a receiving antenna. As I mentioned, you use them only on a com antenna coax, where it attaches to the antenna, when the VSWR is too high. If your radio works without ferrites on the coax, leave them off, they are a band-aid to fix compromised antenna design. They will never make a bad antenna better, only allow a radio to work with a bad antenna when it might not otherwise. The heat generated in the ferrite is the power you would have radiated if the antenna had been properly matched. You want an actual balun such as a Pawsey stub or a hybrid transformer for a VOR antenna not to reduce VSWR, but to keep the pattern symmetrical. Not nice to receive a VOR when you're heading east and have it disappear when you turn west (I have had this experience while I was developing antennas on my Mooney, and it was fixed by using a balun.) And some of us do use VORs still. David Josephson ________________________________________________________________________________
Subject: Re: brown out on start
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Oct 26, 2014
Thanks Peter, The whole subject can be found at: De-Slumpifier, Voltage Buffer to Prevent Brownout http://forums.matronics.com/viewtopic.php?t=99555&start=0&postdays=0&postorder=asc&highlight Eric M. Jones -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432311#432311 ________________________________________________________________________________
Subject: Re: was RV-14, now brownouts/resets at engine crank
Date: Oct 26, 2014
From: Dj Merrill <deej(at)deej.net>
> On Oct 26, 2014, at 12:42 PM, "Robert L. Nuckolls, III" <nuckolls.bob@aero electric.com> wrote: > > > Agreed. But question asked and never answered (if > it was, I missed it and beg forgiveness) is where > is it written that starting an engine before lighting > up the electro-whizzies is a high-risk activity > that flirts with $missery$ in the engine shop? IMHO, when the engine is running, your eyes need to be outside the airplane, not fiddling with the fancy avionics setting up your flight plan, etc. All the fiddling should be done and things ready to go by the time you are read y to push the start button. As others have mentioned in the past, some of t he systems do not retain the flight information or other flight info after a reboot. I see it as a safety issue, not related to engine gauges, etc. Others do ha ve the concern about the engine instruments, and this is important to them. > Oh contraire . . . nobody can afford to bring a > product to market that targets only new production > aircraft. I was trying say the stuff we are installing is targeted at experimental air craft, not certified. Your point about retrofits into flying aircraft, even experimental, is well t aken (an exercise I just went through earlier this year), but adding brownou t protection to the electrical system is no more difficult than the panel re trofit, and I anticipated it as part of the overall upgrade project. > I'm not convinced that our que of requirements > ducks are yet all lined up . . I know. There are many of us on this list that are convinced that brownout p rotection is important, though, and are trying to gently guide you in that d irection... :-) -Dj ________________________________________________________________________________
Date: Oct 26, 2014
Subject: Re: brown out on start
From: Bill Allen <billallensworld(at)gmail.com>
Hi Eric, Do you sell the "de-slumpifier" ? regards, Bill Allen LongEz160 N99BA FD51 CZ4 G-BYLZ EGBJ On 26 October 2014 20:10, Eric M. Jones wrote: > emjones(at)charter.net> > > Thanks Peter, > > The whole subject can be found at: > > De-Slumpifier, Voltage Buffer to Prevent Brownout > > > http://forums.matronics.com/viewtopic.php?t=99555&start=0&postdays=0&postorder=asc&highlight > > Eric M. Jones > > -------- > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge, MA 01550 > (508) 764-2072 > emjones(at)charter.net > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432311#432311 > > -- ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Re: brown out on start
Date: Oct 26, 2014
I know that this form generally has been about rolling your own version of electrical systems, but this topic is straight on point with products we sell that address starting brown outs and back-up sources of power. Our IPS series of products provides brown out protection with a true dc-dc converter that operates all the way down to 5 volts of input voltage. The connected equipment is provided with stable 12 volt power as the input voltage fluctuates. We have a 4 amp and an 8 amp version for use in 14 volts systems and a 5 amp version for 28 volt systems. We also sell our series of IBBS products. These integrated back-up battery systems contain a rechargeable battery, automatic switching logic and smart charging system all in one convenient package, and ranging from 2 amp-hrs up to 6 amp-hrs in capacity. We have been specified for use with the Garmin G3x product line as well as the Advanced Flight System product line. For all the details and the installation manuals please visit our web site. www.tcwtech.com Thanks, Bob Newman RV-10, N541RV TCW Technologies, LLC. From: Bill Allen Sent: Sunday, October 26, 2014 4:32 PM Subject: Re: AeroElectric-List: Re: brown out on start Hi Eric, Do you sell the "de-slumpifier" ? regards, Bill Allen LongEz160 N99BA FD51 CZ4 G-BYLZ EGBJ On 26 October 2014 20:10, Eric M. Jones wrote: Thanks Peter, The whole subject can be found at: De-Slumpifier, Voltage Buffer to Prevent Brownout http://forums.matronics.com/viewtopic.php?t=99555&start=0&postdays= 0&postorder=asc&highlight Eric M. Jones -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432311#432311 ========== - Electric-List" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List ========== FORUMS - _blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. target="_blank">http://www.matronics.com/contribution ========== -- ________________________________________________________________________________
Date: Oct 26, 2014
Subject: Re: brown out on start
From: "j. davis" <jwd3ca(at)gmail.com>
Eric... are you making your slumpifier available as a kit? Or the circuit board? Thanks! On 26 October 2014 15:10, Eric M. Jones wrote: > emjones(at)charter.net> > > Thanks Peter, > > The whole subject can be found at: > > De-Slumpifier, Voltage Buffer to Prevent Brownout > > > http://forums.matronics.com/viewtopic.php?t=99555&start=0&postdays=0&postorder=asc&highlight > > Eric M. Jones > > -------- > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge, MA 01550 > (508) 764-2072 > emjones(at)charter.net > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432311#432311 > > -- Regards, J. ----------------------------- J. Davis, - Zenith STOL CH750 C-FJNJ: Jab 3300, Whilrwind GA prop, AeroCarb - Sonex #325 (ex)C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder - see these and more at http://cleco.ca ________________________________________________________________________________
Subject: Re: Dual Alternator Question
From: "RV7ASask" <rv7alamb(at)sasktel.net>
Date: Oct 26, 2014
I am operating a Z12 electrical system in my RV7A and have been very pleased, 200+ hours. The aircraft has recently been certified IFR. It has a Dynon Skyview and a simple switch on the panel to show volts and amps of the alternator selected. Lights on the panel indicate the status of the two alternators. David Lamb Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432325#432325 ________________________________________________________________________________
Date: Oct 26, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: was RV-14, now brownouts/resets at engine
crank > >I know. There are many of us on this list that are convinced that >brownout protection is important, though, and are trying to gently >guide you in that direction... :-) A tried and proven technique has been around for about 12 years. ANY time a dedicated power source is indicated for the protection of any electro-whizzy's vulnerabilities to brown-out a simple battery manager works just fine. This product was sold out of our shops for many years http://tinyurl.com/owut7o8 it's being replaced by a more modern version in a nicer package and will be offered as the AEC9024, 4-function module. The battery can be sized to run all the brown-out vulnerable devices on their own battery until after engine-start and the alternator is on line (bus rises above 13.0 volts). In most cases, this could probably be a 2 a.h. or so SVLA. Originally crafted to offer a 'protected' battery for the #2 LightSpeed ignition battery . . . but it would just as happily protect a small power source from starter-inrush brownout without making any other changes to system architecture. Bob . . . ________________________________________________________________________________
From: Justin Jones <jmjones2000(at)mindspring.com>
Subject: B&C alternator question
Date: Oct 26, 2014
In the Z-13/8 Diagram, it specifies the use of an SD-8 PM as the standby alternator. Is it acceptable to replace it with a BC410-H 20A and use a generic ford voltage regulator? Or is it necessary to use a B&C alternator controller? I would connect it to the system in the same place (battery side of the battery contractor). In the event of a primary alternator failure, I require 12A (worst case scenario) to continue to run necessary systems without discharging the battery. The SD-8 doesnt seem up to the task, not to mention the BC410-H is a less expensive option. Thanks! Justin ________________________________________________________________________________
From: Paul Millner <millner(at)me.com>
Subject: Re: B&C alternator question
Date: Oct 26, 2014
>> Is it acceptable to replace it with a BC410-H 20A and use a generic ford voltage regulator? Or is it necessary to use a B&C alternator controller? Justin, If you try to use an automotive Ford regulator, my experience shows you'll find that an attempt to shutdown that alternator in the conventional method, by switching off the field power to the regulator, will instead result in a voltage runaway, with the regulator powering itself from the alternator directly with NO regulation of voltage. Once that happens, turning the field power back on does NOT result in voltage control... Overvoltage continues. The only way to restore normal regulation is powering down the alternator, which usually means engine shutdown... Not handy. Paul > ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: B&C alternator question
Date: Oct 27, 2014
Justin, Are you sure that your CONTINUOUS Ebus load is greater than 10amps? Momentary loads over 10 amps will source the excess from the battery, and then recharge as the peak load drops off. If you can, measure your actual loads. Measured loads will likely be less than what's published by the manufacturer as those are likely maximums. Kind of like rounding up. If you add a bunch of rounded up numbers together, you get a much higher number than actual. Bevan -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Justin Jones Sent: Sunday, October 26, 2014 10:32 PM Subject: AeroElectric-List: B&C alternator question --> In the Z-13/8 Diagram, it specifies the use of an SD-8 PM as the standby alternator. Is it acceptable to replace it with a BC410-H 20A and use a generic ford voltage regulator? Or is it necessary to use a B&C alternator controller? I would connect it to the system in the same place (battery side of the battery contractor). In the event of a primary alternator failure, I require 12A (worst case scenario) to continue to run necessary systems without discharging the battery. The SD-8 doesn't seem up to the task, not to mention the BC410-H is a less expensive option. Thanks! Justin ________________________________________________________________________________
Subject: Re: B&C alternator question
From: Justin Jones <jmjones2000(at)mindspring.com>
Date: Oct 27, 2014
I am sure the continuous required load will be greater than 10A. I live in Alaska and I am including the Pitot heat into the equation. The aircraft that I am building is all electric (instruments and engine). I will be flying quite a bit at night and MVFR with the potential of IFR flights. Conditions conducive to Pitot Tube icing exist often up here. With the ECUs, Ignition Coils, Fuel Pumps, EFIS, GPS, Engine Monitor, Pitot Heat and required lights, I am over 10A. My goal is to have an electrical contingent based on my worst case scenario. This would be a marginal weather flight, at night over remote stretches of wilderness or water. I will not be doing these types of flights often, but the majority of flying that I will do with this airplane will be off-airport operations. I would like to have the option to use the devices that I may need without the concern of discharging the battery. I would be more comfortable on these more dangerous, higher risk flights if I knew that my back-up alternator system was capable of handling a primary alternator failure without having to decide what items to shut off in order to shed a load. I am designing the limiting factor in the system to be fuel remaining. It is also a perk that the larger alternator is less expensive. Justin On Oct 26, 2014, at 11:42 PM, B Tomm wrote: > > Justin, > > Are you sure that your CONTINUOUS Ebus load is greater than 10amps? > Momentary loads over 10 amps will source the excess from the battery, and > then recharge as the peak load drops off. If you can, measure your actual > loads. Measured loads will likely be less than what's published by the > manufacturer as those are likely maximums. Kind of like rounding up. If > you add a bunch of rounded up numbers together, you get a much higher number > than actual. > > Bevan > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Justin > Jones > Sent: Sunday, October 26, 2014 10:32 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: B&C alternator question > > --> > > In the Z-13/8 Diagram, it specifies the use of an SD-8 PM as the standby > alternator. Is it acceptable to replace it with a BC410-H 20A and use a > generic ford voltage regulator? Or is it necessary to use a B&C alternator > controller? I would connect it to the system in the same place (battery > side of the battery contractor). In the event of a primary alternator > failure, I require 12A (worst case scenario) to continue to run necessary > systems without discharging the battery. The SD-8 doesn't seem up to the > task, not to mention the BC410-H is a less expensive option. > > Thanks! > > Justin > > > > > > > > ________________________________________________________________________________
Subject: Re: was RV-14, now brownouts/resets at engine crank
From: "user9253" <fransew(at)gmail.com>
Date: Oct 27, 2014
For many of us (if not most), experimental airplanes are toys. There are other modes of transportation that are less expensive and safer. And some of these aircraft have expensive avionics (more toys). Pilots want their avionics to work without the annoyance of rebooting during engine start. It is not a matter of what is needed or what is practical. We want to play with our toys without being annoyed with brownouts. I would like to see this discussion deal with a solution that is inexpensive, lightweight and uncomplicated. Topics could include Eric's deslumpifier (capacitors), backup batteries, and DC to DC converters. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432340#432340 ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: B&C alternator question
At 00:32 2014-10-27, you wrote: > > >In the Z-13/8 Diagram, it specifies the use of an SD-8 PM as the >standby alternator. Is it acceptable to replace it with a BC410-H >20A and use a generic ford voltage regulator? Or is it necessary to >use a B&C alternator controller? I would connect it to the system >in the same place (battery side of the battery contractor). In the >event of a primary alternator failure, I require 12A (worst case >scenario) to continue to run necessary systems without discharging >the battery. The SD-8 doesn't seem up to the task, not to mention >the BC410-H is a less expensive option. Suggest go with Z-12 and use ANY of the larger, B&C pad-driven alternators. The generic Ford regulators are 'okay' . . . they perform as advertised but they are not adjustable. Z-12 was orignially crafed to accommodate an 'auto switching' mode for the stand-by alternator (like those systems installed on many, many TC aircraft. The standby system is ON all the time with a voltage regulator set for 1.0 volts below the normal system voltage set-point. If the main alternator goes south, bus voltage drops, the s/b regulator tells the little alternator to go to work. If you're using the B&C SB-1 controller, it will light an annunciator to tell you that the alternator is on-line. If in an overloaded state, the light will flash. You then reduce loads until the light is on steady indicating that the loads are now within the alternator's capabilities. If you don't want/need the auto-switched feature, use the generic Ford regulator if you wish. Leave s/b alternator OFF until advised that it is needed by a low-volts warning whereupon you bring the s/b alternator on line and then adjust loads to keep the bus voltage at the regulator's set-point or some value at or below 100% of alternator's output as displayed on a loadmeter. KISS . . . Z-12 is recommended. I used to have a Figure Z-13/20 that proved to be rather in-elegant and I removed it. Wire your "Ford" regulator thusly . . . Emacs! . . . as depicted in Figure Z-11. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: B&C alternator question
At 01:59 2014-10-27, you wrote: > > >> Is it acceptable to replace it with a BC410-H 20A and use a > generic ford voltage regulator? Or is it necessary to use a B&C > alternator controller? > >Justin, > >If you try to use an automotive Ford regulator, my experience shows >you'll find that an attempt to shutdown that alternator in the >conventional method, by switching off the field power to the >regulator, will instead result in a voltage runaway, with the >regulator powering itself from the alternator directly with NO >regulation of voltage. Once that happens, turning the field power >back on does NOT result in voltage control... Overvoltage continues. >The only way to restore normal regulation is powering down the >alternator, which usually means engine shutdown... Not handy. This is a condition limited to the Cessna's which do not tie "A" and "S" terminals together . . . a condition that's okay for the legacy electro-mechanical regulators and their solid-state clones. The commercial off-the shelf replacement regulators are sometimes wired a little differently within . . . which does not affect their performance in cars where alternators are not controlled. These not- quite-a-clone variants will indeed produce the behavior your describe . . . been there, done that. But when wired as depicted in Z-11 and others, the generic COTS regulators of all stripe are well behaved performers. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: B&C alternator question
At 03:19 2014-10-27, you wrote: I am sure the continuous required load will be greater than 10A. I live in Alaska and I am including the Pitot heat into the equation. The aircraft that I am building is all electric (instruments and engine). I will be flying quite a bit at night and MVFR with the potential of IFR flights. Conditions conducive to Pitot Tube icing exist often up here. With the ECUs, Ignition Coils, Fuel Pumps, EFIS, GPS, Engine Monitor, Pitot Heat and required lights, I am over 10A. My goal is to have an electrical contingent based on my worst case scenario. This would be a marginal weather flight, at night over remote stretches of wilderness or water. I will not be doing these types of flights often, but the majority of flying that I will do with this airplane will be off-airport operations. I would like to have the option to use the devices that I may need without the concern of discharging the battery. I would be more comfortable on these more dangerous, higher risk flights if I knew that my back-up alternator system was capable of handling a primary alternator failure without having to decide what items to shut off in order to shed a load. I am designing the limiting factor in the system to be fuel remaining. It is also a perk that the larger alternator is less expensive. Justin Have you done a load analysis? These are non- quantified assertions that are easily converted to conditions of KNOWN significance with a little pencil pushing . . . Define "worst case" scenario and put a number on it . . . Bob . . . ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads/VOR antenna design
Date: Oct 27, 2014
Thanks! Very helpful discussion. Yes, the ferrites are for future COM antennas being imbedded in composite structure where size does matter. The below brings up a different question I have about a retrofit VOR/GS antenna I need to install as well: A traditional 'T' shaped (with a slight angle in the two radials) VOR antenna can not be utilized given the physical constraints of the area it must be installed. There are really no other options for mounting given the aircraft's shape and construction materials. The two radials for the antenna will be in-line, no angle, horizontal and mounted in a newly formed conduit drilled into the leading edge foam of a small airfoil skinned with fiberglass. The radials will likely be solid conductor wire or copper foil attached to a small wooden dowel for rigidity during installation and soldered to the coax. I plan to construct a balun out of coax as described below. This part is all rather straightforward. The issue is: There is insufficient depth (fore/aft) in the area to run the feed line coax sway from the radials to form the bottom of the 'T' so the feed line coax must run parallel to and in close proximity of the (shield connected) "lower" radial at least it's full length before being able to re-direct away. Imagine a fully built "antenna of a stick" set being inserted into a horizontal 5/8"dia conduit hole, then capping off the hole with only the feed coax sticking out, then running to the radio. The end of the "lower" radial can be right at the end of the conduit hole, or it can be installed deeper into the structure if different design parameters dictate. So, antenna gurus, the questions become: Will this sub-optimal antenna config perform acceptably as a receive only antenna? Is there something else I can do to make it more efficient given the space constraints, or is there even a different antenna design more applicable to this install? You input is appreciated. -James -----Original Message----- From: D L Josephson Sent: Sunday, October 26, 2014 1:01 PM Subject: AeroElectric-List: Re: Toroid beads I agree, there's no reason to use ferrites on a receiving antenna. As I mentioned, you use them only on a com antenna coax, where it attaches to the antenna, when the VSWR is too high. If your radio works without ferrites on the coax, leave them off, they are a band-aid to fix compromised antenna design. They will never make a bad antenna better, only allow a radio to work with a bad antenna when it might not otherwise. The heat generated in the ferrite is the power you would have radiated if the antenna had been properly matched. You want an actual balun such as a Pawsey stub or a hybrid transformer for a VOR antenna not to reduce VSWR, but to keep the pattern symmetrical. Not nice to receive a VOR when you're heading east and have it disappear when you turn west (I have had this experience while I was developing antennas on my Mooney, and it was fixed by using a balun.) And some of us do use VORs still. David Josephson ________________________________________________________________________________
From: "H. Marvin Haught" <handainc(at)madisoncounty.net>
Subject: Re: B&C alternator question
Date: Oct 27, 2014
What is your opinion on the Zeftonici regulators? I had nothing but trouble with regulators when I got my Pacer, and then heard about Zeftronics. They got an STC for the Pacer PA20, and I put one on. It has been absolutely trouble free for 20+ years, and I don't remember it being very expensive. M. Haught On Oct 27, 2014, at 9:29 AM, Robert L. Nuckolls, III wrote: > At 00:32 2014-10-27, you wrote: >> >> In the Z-13/8 Diagram, it specifies the use of an SD-8 PM as the standby alternator. Is it acceptable to replace it with a BC410-H 20A and use a generic ford voltage regulator? Or is it necessary to use a B&C alternator controller? I would connect it to the system in the same place (battery side of the battery contractor). In the event of a primary alternator failure, I require 12A (worst case scenario) to continue to run necessary systems without discharging the battery. The SD-8 doesn=92t seem up to the task, not to mention the BC410-H is a less expensive option. > > Suggest go with Z-12 and use ANY of the larger, > B&C pad-driven alternators. > > The generic Ford regulators are 'okay' . . . > they perform as advertised but they are > not adjustable. Z-12 was orignially crafed > to accommodate an 'auto switching' mode > for the stand-by alternator (like those > systems installed on many, many TC aircraft. > > The standby system is ON all the time with > a voltage regulator set for 1.0 volts below > the normal system voltage set-point. If the > main alternator goes south, bus voltage drops, > the s/b regulator tells the little alternator > to go to work. If you're using the B&C SB-1 > controller, it will light an annunciator to > tell you that the alternator is on-line. > If in an overloaded state, the light will > flash. You then reduce loads until the light > is on steady indicating that the loads are > now within the alternator's capabilities. > > If you don't want/need the auto-switched feature, > use the generic Ford regulator if you wish. > Leave s/b alternator OFF until advised that > it is needed by a low-volts warning whereupon > you bring the s/b alternator on line and > then adjust loads to keep the bus voltage > at the regulator's set-point or some value > at or below 100% of alternator's output as > displayed on a loadmeter. > > KISS . . . Z-12 is recommended. I used to > have a Figure Z-13/20 that proved to be > rather in-elegant and I removed it. > > Wire your "Ford" regulator thusly . . . > > <21fe9360.jpg> > > . . . as depicted in Figure Z-11. > > > Bob . . . > ________________________________________________________________________________
Date: Oct 27, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: B&C alternator question
Is there any concern with the vacuum pump pad driven alternators of the coupling to the engine gears failing? I assume they have some sort of shear or slip connection to protect the engine from a bearing seizure. Does the electrical load imposed have any effect on that coupling? On 10/27/2014 7:29 AM, Robert L. Nuckolls, III wrote: > At 00:32 2014-10-27, you wrote: >> >> >> In the Z-13/8 Diagram, it specifies the use of an SD-8 PM as the >> standby alternator. Is it acceptable to replace it with a BC410-H >> 20A and use a generic ford voltage regulator? Or is it necessary to >> use a B&C alternator controller? I would connect it to the system in >> the same place (battery side of the battery contractor). In the >> event of a primary alternator failure, I require 12A (worst case >> scenario) to continue to run necessary systems without discharging >> the battery. The SD-8 doesnt seem up to the task, not to mention the >> BC410-H is a less expensive option. > > Suggest go with Z-12 and use ANY of the larger, > B&C pad-driven alternators. > > The generic Ford regulators are 'okay' . . . > they perform as advertised but they are > not adjustable. Z-12 was orignially crafed > to accommodate an 'auto switching' mode > for the stand-by alternator (like those > systems installed on many, many TC aircraft. > > The standby system is ON all the time with > a voltage regulator set for 1.0 volts below > the normal system voltage set-point. If the > main alternator goes south, bus voltage drops, > the s/b regulator tells the little alternator > to go to work. If you're using the B&C SB-1 > controller, it will light an annunciator to > tell you that the alternator is on-line. > If in an overloaded state, the light will > flash. You then reduce loads until the light > is on steady indicating that the loads are > now within the alternator's capabilities. > > If you don't want/need the auto-switched feature, > use the generic Ford regulator if you wish. > Leave s/b alternator OFF until advised that > it is needed by a low-volts warning whereupon > you bring the s/b alternator on line and > then adjust loads to keep the bus voltage > at the regulator's set-point or some value > at or below 100% of alternator's output as > displayed on a loadmeter. > > KISS . . . Z-12 is recommended. I used to > have a Figure Z-13/20 that proved to be > rather in-elegant and I removed it. > > Wire your "Ford" regulator thusly . . . > > Emacs! > > . . . as depicted in Figure Z-11. > > > Bob . . . > ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Oct 27, 2014
Subject: Re: was RV-14, now brownouts/resets at engine crank
If you have two batteries wired so that one is for starting, doesn't that solve the problem? On Mon, Oct 27, 2014 at 4:43 AM, user9253 wrote: > > For many of us (if not most), experimental airplanes are toys. There are > other modes of transportation that are less expensive and safer. And some > of these aircraft have expensive avionics (more toys). Pilots want their > avionics to work without the annoyance of rebooting during engine start. > It is not a matter of what is needed or what is practical. We want to play > with our toys without being annoyed with brownouts. I would like to see > this discussion deal with a solution that is inexpensive, lightweight and > uncomplicated. Topics could include Eric's deslumpifier (capacitors), > backup batteries, and DC to DC converters. > Joe > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432340#432340 > > ________________________________________________________________________________
Date: Oct 27, 2014
Subject: Re: was RV-14, now brownouts/resets at engine crank
From: Dj Merrill <deej(at)deej.net>
Yes, potentially if it is wired correctly. The point I was trying to subtly make was that we don't yet have a Z figure that incorporates brownout protection (that I am aware of, please correct me if this is incorrect), and many people keep asking about this. -Dj On 10/27/2014 11:29 AM, Ken Ryan wrote: > If you have two batteries wired so that one is for starting, doesn't > that solve the problem? > > On Mon, Oct 27, 2014 at 4:43 AM, user9253 > wrote: > > > > > For many of us (if not most), experimental airplanes are toys. > There are other modes of transportation that are less expensive and > safer. And some of these aircraft have expensive avionics (more > toys). Pilots want their avionics to work without the annoyance of > rebooting during engine start. It is not a matter of what is needed > or what is practical. We want to play with our toys without being > annoyed with brownouts. I would like to see this discussion deal > with a solution that is inexpensive, lightweight and uncomplicated. > Topics could include Eric's deslumpifier (capacitors), backup > batteries, and DC to DC converters. > Joe > > -------- > Joe Gores -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: Paul Millner <millner(at)me.com>
Subject: B&C alternator question
Date: Oct 27, 2014
Thanks, Bob, for including the diagram; I wasn't aware that tying A & S together solved the runaway problem, as I'm not sure exactly how the currently available automotive regulators are wired to *cause* the runaway problem in the first place. But I can tell you from personal experience that an uncontrollable alternator runaway is *very* unpleasant for the pilot-in-command, especially if he's also the one that writes checks to keep the airplane airworthy. :) Seems like this might be a good workaround for legacy aircraft as well? Paul >> This is a condition limited to the Cessna's which do not tie "A" and "S" terminals together . . . a condition that's okay for the legacy electro-mechanical regulators and their solid-state clones. The commercial off-the shelf replacement regulators are sometimes wired a little differently within . . . which does not affect their performance in cars where alternators are not controlled. These not- quite-a-clone variants will indeed produce the behavior your describe . . . been there, done that. But when wired as depicted in Z-11 and others, the generic COTS regulators of all stripe are well behaved performers. Wire your "Ford" regulator thusly . . . . . . as depicted in Figure Z-11. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: was RV-14, now brownouts/resets at engine crank
No Z drawing but, as you & I have discussed DJ, brown-out protection is one of the design criteria behind my UPS-style design. [evangelize mode: On] Brown-out protection is baked-in to the design. It is not an afterthought. And one of its advantages is its simplicity. It does not require voltage-sensing modules, multiple busses, relays, DC-to-DC converters, mega-capacitors, etc. (I know you are aware of this but other members may not be). [evangelize mode: Off] -Jeff On Monday, October 27, 2014 8:54 AM, Dj Merrill wrote: Yes, potentially if it is wired correctly. The point I was trying to subtly make was that we don't yet have a Z figure that incorporates brownout protection (that I am aware of, please correct me if this is incorrect), and many people keep asking about this. -Dj On 10/27/2014 11:29 AM, Ken Ryan wrote: > If you have two batteries wired so that one is for starting, doesn't > that solve the problem? > > On Mon, Oct 27, 2014 at 4:43 AM, user9253 > wrote: > > > > > For many of us (if not most), experimental airplanes are toys. > There are other modes of transportation that are less expensive and > safer. And some of these aircraft have expensive avionics (more > toys). Pilots want their avionics to work without the annoyance of > rebooting during engine start. It is not a matter of what is needed > or what is practical. We want to play with our toys without being > annoyed with brownouts. I would like to see this discussion deal > with a solution that is inexpensive, lightweight and uncomplicated. > Topics could include Eric's deslumpifier (capacitors), backup > batteries, and DC to DC converters. > Joe > > -------- > Joe Gores -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Oct 27, 2014
Subject: Re: was RV-14, now brownouts/resets at engine crank
From: Dj Merrill <deej(at)deej.net>
On 10/27/2014 12:12 PM, Jeff Luckey wrote: > No Z drawing but, as you & I have discussed DJ, brown-out protection is > one of the design criteria behind my UPS-style design. Yes, I know. I am trying to gently nudge Bob to include a Z drawing with brownout protection in the Aeroelectric Connection since so many people are repeatedly asking about it. My own version incorporating the KISS principle: http://deej.net/glastar/pics/electrical/Electrical-Rev-3.jpg Please forgive the rough drawing. I've been flying with this for a few months now and am happy with it. I haven't updated the drawing, but changes that I've made are: 1) The GRT Mini-X only has one power input, so it is wired only to the Essential buss. 2) The GPS, COM and NAV radios are on the Essential buss. The Essential Buss diode is the 221-201 sold by B&C: http://www.bandc.biz/essentialbusdiodew15wattheatsink.aspx -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Toroid beads/VOR antenna design
At 09:47 2014-10-27, you wrote: > >Thanks! Very helpful discussion. Yes, the ferrites are for future >COM antennas being imbedded in composite structure where size does matter. > >The below brings up a different question I have about a retrofit >VOR/GS antenna I need to install as well: A traditional 'T' shaped >(with a slight angle in the two radials) VOR antenna can not be >utilized given the physical constraints of the area it must be >installed. There are really no other options for mounting given the >aircraft's shape and construction materials. The two radials for the >antenna will be in-line, no angle, horizontal and mounted in a newly >formed conduit drilled into the leading edge foam of a small airfoil >skinned with fiberglass. The radials will likely be solid >conductor wire or copper foil attached to a small wooden dowel for >rigidity during installation and soldered to the coax. I plan to >construct a balun out of coax as described below. This part is all >rather straightforward. Any 'morphing' of geometry from the center-fed dipole driven with coax at right angles will result in a degradation of performance in terms of pattern and impedance matching. The closest anyone has come to an elegant end-fed dipole in the airplanes was the Miracle Antenna brand "air-whip", end-feed dipole antenna with the toroidal common mode choke we discussed earlier this past week. Emacs! Emacs! You could string this style antenna out under a leading edge but you still have to deal with the common- mode choke 'lump' . . . I note that Miracle Antennas seems to have closed the doors. Aircraft Spruce doesn't offer the antennas any more and the website is black. They were in business for a lot of years and ejoyed some good reviews by their ham-radio clients. It seems that their demise is based more on business issues than product performance issues. The big problem with development of the lead edge vor antenna is the inconvenient packaging process that involves cut-n-try experiments on a device buried under layers of Fiberglas. It follows that what ever lies underneath that layer of glass and epoxy should be a low-risk configuration . . . it's damned hard to change if you don't like it. This seems like an ideal application for an active antenna. This is a relatively short (on the order of 6 to 12 inches long attached to a very compact amplifier right at the end of the coax feedline. It takes a little fussing to get dc voltage out to the amplifier on the coax but this could well be a VERY compact solution to a receive-only antenna for VOR that eliminates the geometry issues that arise when you try to put a center fed dipole into a leading edge. Bob . . . ________________________________________________________________________________
From: "Dr. Andrew Elliott" <a.s.elliott(at)cox.net>
Subject: brown-out protection from automotive world
Date: Oct 27, 2014
6 years ago I invested <$100 in a 90W 12V/5V DC-DC regulator from Carnetix normally used to power car PCs and advertised to =93survive engine cranking under full load over entire temperature range=94. The actual specs say it will maintain 12VDC output =B15% from 7.5-18V input from -10=B0C to 70=B0C I use the 12V output mainly to power my MGL EFIS and the 5V output for my fuel flow sensor and for a panel USB port. Main reason was to get cleaner power, not for brownout protection, but it does both. Was unsure of its reliability, so I wired it with a bypass to the main buss, knowing I would lose the USB and fuel flow readout if I had to bypass. Comes in an aluminum case with an internal fan you can barely hear with the engine off. So far, in 6 years of mountain operations where it gets very hot and very cold under the panel, it has never hiccoughed and has never let anything shut down, even during extended engine cranking at temps near -20=B0C when I nearly went through both PC-680s! I don=92t work for or have any interest in Carnetix. Checked the web site www.carnetix.com, and the same power supply, CNX-1290, is still available for <$100! They also have 140W and 185W (250W@24V in) versions which also offer PC-type 18-20VDC outputs if you need such. FWIW, Andy ------------------------ Andy Elliott, CL:480-695-9568 N601GE/Z601XLb/TD/Corvair 630 hrs since 11/08 <http://servi-aero.com/n601ge/4sale/> Web Site Link ________________________________________________________________________________
Date: Oct 27, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: Toroid beads/VOR antenna design
You may already be aware but thought I would mention it - Have you read Bob Archer's stuff on antennas? I think is company is called Sportcraft Antennas. A quick google should find his website. FYI, -Jeff On Monday, October 27, 2014 12:37 PM, "Robert L. Nuckolls, III" wrote: At 09:47 2014-10-27, you wrote: --> AeroElectric-List message posted by: > >Thanks! Very helpful discussion. Yes, the ferrites are for future COM antennas being imbedded in composite structure where size does matter. > >The below brings up a different question I have about a retrofit VOR/GS antenna I need to install as well: A traditional 'T' shaped (with a slight angle in the two radials) VOR antenna can not be utilized given the physical constraints of the area it must be installed. There are really no other options for mounting given the aircraft's shape and construction materials. The two radials for the antenna will be in-line, no angle, horizontal and mounted in a newly formed conduit drilled into the leading edge foam of a small airfoil skinned with fiberglass. The radials will likely be solid conductor wire or copper foil attached to a small wooden dowel for rigidity during installation and soldered to the coax. I plan to construct a balun out of coax as described below. This part is all rather straightforward. Any 'morphing' of geometry from the center-fed dipole driven with coax at right angles will result in a degradation of performance in terms of pattern and impedance matching. The closest anyone has come to an elegant end-fed dipole in the airplanes was the Miracle Antenna brand "air-whip", end-feed dipole antenna with the toroidal common mode choke we discussed earlier this past week. You could string this style antenna out under a leading edge but you still have to deal with the common- mode choke 'lump' . . . I note that Miracle Antennas seems to have closed the doors. Aircraft Spruce doesn't offer the antennas any more and the website is black. They were in business for a lot of years and ejoyed some good reviews by their ham-radio clients. It seems that their demise is based more on business issues than product performance issues. The big problem with development of the lead edge vor antenna is the inconvenient packaging process that involves cut-n-try experiments on a device buried under layers of Fiberglas. It follows that what ever lies underneath that layer of glass and epoxy should be a low-risk configuration . . . it's damned hard to change if you don't like it. This seems like an ideal application for an active antenna. This is a relatively short (on the order of 6 to 12 inches long attached to a very compact amplifier right at the end of the coax feedline. It takes a little fussing to get dc voltage out to the amplifier on the coax but this could well be a VERY compact solution to a receive-only antenna for VOR that eliminates the geometry issues that arise when you try to put a center fed dipole into a leading edge. Bob . . . ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads/VOR antenna design
Date: Oct 27, 2014
Bob, Based on what you have indicated, this type of =9Cair whip=9D antenna would work very well in this area =93 small airfoil leading edge D-section (carbon spared, glass skinned canard in this case). I can feed the antenna portion of the assembly into the foam conduit and the choke can reside inside the fuselage area, either just outside the airfoil skin, or I can build a small access box for it. If an =9Cactive=9D box is required, electrical is readily available in this area too. All of this can be done without affecting the external airfoil surface and thus easy to implement and potentially to remove and service. Can you point me to some more specific info on how to build this type of antenna and choke? Thanks! -James From: Robert L. Nuckolls, III Sent: Monday, October 27, 2014 2:13 PM Subject: Re: AeroElectric-List: Re: Toroid beads/VOR antenna design At 09:47 2014-10-27, you wrote: The below brings up a different question I have about a retrofit VOR/GS antenna I need to install as well: A traditional 'T' shaped (with a slight angle in the two radials) VOR antenna can not be utilized given the physical constraints of the area it must be installed. "air-whip", end-feed dipole antenna with the toroidal common mode choke we discussed earlier this past week. You could string this style antenna out under a leading edge but you still have to deal with the common- mode choke 'lump' . . . ________________________________________________________________________________
Subject: Re: brown out on start
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Oct 27, 2014
I don't sell the "De-Slumpifier", nor do I sell a kit. My approach was to show and demonstrate a technique that could be used. Frankly there are too many variables to build a general-purpose unit for sale. The parameters I sketched can be extended for many applications. But hey, that's why this is called "experimental". Good luck. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432376#432376 ________________________________________________________________________________
Subject: LED
From: John <rv6a(at)rogers.com>
Date: Oct 27, 2014
Hi I am trying to use a 12 volt LED for an "Alt Warn" light. The alternator manufacturer provides a wiring diagram for the warning light and specifies using a 100ma light. The LED specs that I want to use are 12v and 20ma. When I try and use the LED as is, there is intermittent low intensity flickering of the warning light while the engine is running. The alternator output is a constant 14.5 volts. The problem is eliminated by using a 100ma incandescent lamp as per the manufacturer's recommendation. I would suspect that there is a small amount of current in the warning circuit that is enough to cause intermittent operation of the LED, albeit very dimly. The LED does go to full intensity when operating in a warning mode. Can a resister be added to the circuit to make the LED comparable with the Alt manufacturer's spec of using 100ma lamp. If so, what size resister and is installed in parallel? It would be nice if I can use the LED, as it matches the other lights in my annunciation panel. Thanks, John C ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Brown-out resets at engine start
At 10:43 2014-10-27, you wrote: > >Yes, potentially if it is wired correctly. > >The point I was trying to subtly make was that we don't yet have a Z >figure that incorporates brownout protection (that I am aware of, please >correct me if this is incorrect), and many people keep asking about this. It's been discussed and several options offered for years. (1) Z-14 where starting is accomplished with one battery . . . (2) Any Z-figure with an aux battery auto-switched like the original ABMM concept except the battery services the e-bus as opposed to ignition systems or . . . (3) A simple form of auto-switching is illustrated in Z-8 offering an aux battery auto-switched through a relay that disconnects the battery from the main bus while the starter is engaged . . . in this configuration, the e-bus alternate feed switch is closed during engine start. Add one relay, fuse holder and battery sized to task to any system with an e-bus. There are probably a half dozen or more other solutions that speak to design goals for brown-out protection that are simply modification to the existing Z-figures. Mods with no impact on design goals that brought the Z-figure into existence in the first place. My current thinking says the dragon to be tamed is not how to switch the battery into service . . . but battery selection for minimizing volume, weight and cost of ownership. As I mentioned earlier, sand-castles built in the lithium sandbox over the past few weeks have planted seeds of some ideas. The battery needs to be capable of say 5A of delivery at 10+ volts for a period of not more than 0.5 seconds about 50 times a year. It's never depended on for standby power, hence never expected to be discharged. It also needs to demonstrate a long, "shelf life" as a device that spends most of its time open circuit, 50 hours a year attached to a charger, and never asked to deliver more than 50 Joules per discharge/charge cycle. In this case, the elegant solution is driven more strongly by product selection than by architecture. Bob . . . ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: LED
At 18:22 2014-10-27, you wrote: Hi I am trying to use a 12 volt LED for an "Alt Warn" light. The alternator manufacturer provides a wiring diagram for the warning light and specifies using a 100ma light. The LED specs that I want to use are 12v and 20ma. When I try and use the LED as is, there is intermittent low intensity flickering of the warning light while the engine is running. The alternator output is a constant 14.5 volts. The problem is eliminated by using a 100ma incandescent lamp as per the manufacturer's recommendation. I would suspect that there is a small amount of current in the warning circuit that is enough to cause intermittent operation of the LED, albeit very dimly. The LED does go to full intensity when operating in a warning mode. Can a resister be added to the circuit to make the LED comparable with the Alt manufacturer's spec of using 100ma lamp. If so, what size resister and is installed in parallel? It would be nice if I can use the LED, as it matches the other lights in my annunciation panel. Where does this alternator warn signal come from? Out of the alternator? Those built-in warning circuits are not all inclusive for alternator failure. Does your system include a LOW VOLTS warning light? LOW VOLTS WARN is the PRIMARY and all-inclusive annunciation for alternator health. Bob . . . ________________________________________________________________________________
Subject: Re: LED
From: John <rv6a(at)rogers.com>
Date: Oct 27, 2014
The signal comes the alternator. The light indicates an "Alternator Out" c ondition. > On Oct 27, 2014, at 7:53 PM, "Robert L. Nuckolls, III" <nuckolls.bob@aeroe lectric.com> wrote: > ls.bob(at)aeroelectric.com> > > At 18:22 2014-10-27, you wrote: > > Hi > > I am trying to use a 12 volt LED for an "Alt Warn" light. The alternator m anufacturer provides a wiring diagram for the warning light and specifies us ing a 100ma light. The LED specs that I want to use are 12v and 20ma. When I try and use the LED as is, there is intermittent low intensity flickering of the warning light while the engine is running. The alternator output is a constant 14.5 volts. The problem is eliminated by using a 100ma incandes cent lamp as per the manufacturer's recommendation. I would suspect that th ere is a small amount of current in the warning circuit that is enough to ca use intermittent operation of the LED, albeit very dimly. The LED does go t o full intensity when operating in a warning mode. Can a resister be added to the circuit to make the LED comparable with the Alt manufacturer's spec o f using 100ma lamp. If so, what size resister and is installed in parallel? It would be nice if I can use the LED, as it matches the other lights in m y annunciation panel. > > Where does this alternator warn signal come from? Out of > the alternator? Those built-in warning circuits are not > all inclusive for alternator failure. Does your system > include a LOW VOLTS warning light? LOW VOLTS WARN is the PRIMARY > and all-inclusive annunciation for alternator health. > > > > Bob . . . > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > > >

      
      
      
________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: LED
At 19:22 2014-10-27, you wrote: >The signal comes the alternator. The light indicates an >"Alternator Out" condition. If you leave the lamp disconnected, does the alternator still operate? Some early internal regulators were designed to shut down if the warning lamp burned out. Lots of owners spliced a reistor around the lamp to make sure it stayed on line with a dead-bulb. If it will run without a lamp, then ignore the wire. If a lamp has to be in place for the alternator to run, then wire the terminal to the b-terminal with a 150-ohm, 2w resistor. I can send you one if you have trouble finding one. On the flip side of decision, plan on a low volts warning system of some type. I can show you how to build one or order one from a variety of sources. Bob . . . ________________________________________________________________________________
Subject: Re: LED
From: John <rv6a(at)rogers.com>
Date: Oct 27, 2014
Bob, I appreciate your help with this. The alternator runs without the lamp (the manufacturer advises that it is optional). The plane has already been wired for the "Alternator Out" lamp and panel labelled. As such, I am thinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EIS to alert to such a condition. > On Oct 27, 2014, at 8:47 PM, "Robert L. Nuckolls, III" wrote: > > > At 19:22 2014-10-27, you wrote: >> The signal comes the alternator. The light indicates an "Alternator Out" condition. > > If you leave the lamp disconnected, does the > alternator still operate? Some early internal > regulators were designed to shut down if the > warning lamp burned out. Lots of owners spliced > a reistor around the lamp to make sure it stayed > on line with a dead-bulb. > > If it will run without a lamp, then ignore the > wire. If a lamp has to be in place for the > alternator to run, then wire the terminal > to the b-terminal with a 150-ohm, 2w resistor. > I can send you one if you have trouble finding > one. > > On the flip side of decision, plan on a low > volts warning system of some type. I can show > you how to build one or order one from a > variety of sources. > > > Bob . . . > > > > ________________________________________________________________________________
Date: Oct 27, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: LED
At 20:59 2014-10-27, you wrote: > >Bob, I appreciate your help with this. The alternator runs without >the lamp (the manufacturer advises that it is optional). The plane >has already been wired for the "Alternator Out" lamp and panel >labelled. As such, I am thinking that I would like to keep it if I >can get it to work with the LED. I agree with you on merits of a >low voltage warning and have configured my EIS to alert to such a condition. Low volts being labeled ALT OUT is not inconsistent. Use a 150 ohm resistor to 'dummy load' the output signal. Put 470 in series with LED in parallel with 150 ohm. Adjust 470 ohm resistor upward if too bright. Emacs! Bob . . . ________________________________________________________________________________
Subject: Re: LED
From: Andy <crabandy(at)yahoo.com>
Date: Oct 27, 2014
Not to hijack this thread, but..... I have a LED lighting strip under my glare shield for flood lighting that is controlled by a PWM dimmer. It is too bright for night ops and was wonderin g if I may be able to use a resistor like in this example to dim it further. Thanks, Andy Sent from my iPhone > On Oct 27, 2014, at 9:35 PM, "Robert L. Nuckolls, III" <nuckolls.bob@aeroe lectric.com> wrote: > > At 20:59 2014-10-27, you wrote: >> >> Bob, I appreciate your help with this. The alternator runs without the l amp (the manufacturer advises that it is optional). The plane has already b een wired for the "Alternator Out" lamp and panel labelled. As such, I am t hinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EI S to alert to such a condition. > > Low volts being labeled ALT OUT is not inconsistent. > > Use a 150 ohm resistor to 'dummy load' the output > signal. Put 470 in series with LED in parallel with > 150 ohm. Adjust 470 ohm resistor upward if too bright. > > <24974424.jpg> > > > Bob . . . ________________________________________________________________________________
From: "Owen Baker " <bakerocb(at)cox.net>
Subject: EAB IFR Certification
Date: Oct 27, 2014
10/27/2014 Hello David Lamb, You wrote that your EAB (Experimental Amateur Built) airplane (an RV 7A) =9C....has recently been certified IFR=9D. 1) Can you please tell me (and the list) what organization did this certification? 2) What did the certification process consist of? 3) How does the certificate read (exact wording)? 4) What regulations or published documents provided the standards that must be met for this certification? Thank you, OC ======== Subject: AeroElectric-List: Re: Dual Alternator Question From: "RV7ASask" <rv7alamb(at)sasktel.net> I am operating a Z12 electrical system in my RV7A and have been very pleased, 200+ hours. The aircraft has recently been certified IFR. It has a Dynon Skyview and a simple switch on the panel to show volts and amps of the alternator selected. Lights on the panel indicate the status of the two alternators. David Lamb ________________________________________________________________________________
Subject: Re: LED
From: John <rv6a(at)rogers.com>
Date: Oct 27, 2014
Thanks Bob. > On Oct 27, 2014, at 10:35 PM, "Robert L. Nuckolls, III" <nuckolls.bob@aero electric.com> wrote: > > At 20:59 2014-10-27, you wrote: >> >> Bob, I appreciate your help with this. The alternator runs without the l amp (the manufacturer advises that it is optional). The plane has already b een wired for the "Alternator Out" lamp and panel labelled. As such, I am t hinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EI S to alert to such a condition. > > Low volts being labeled ALT OUT is not inconsistent. > > Use a 150 ohm resistor to 'dummy load' the output > signal. Put 470 in series with LED in parallel with > 150 ohm. Adjust 470 ohm resistor upward if too bright. > > <24974424.jpg> > > > Bob . . . ________________________________________________________________________________
Subject: Re: B&C alternator question
From: Justin Jones <jmjones2000(at)mindspring.com>
Date: Oct 27, 2014
Is there a way to wire 2 shunts to a single Ammeter using a selector switch? Looking at Z13-8, was this diagram designed to go to 2 separate ammeters? I have an engine monitor and was going to rely on that for my ammeter. Would it be acceptable to place a single shunt at the battery? This would tell me the amount of electrons coming and or going to/from the battery, but I am not sure this information will help me in a 2 alternator situation. Thank you in advance for your thoughts. Justin On Oct 27, 2014, at 6:34 AM, Robert L. Nuckolls, III wrote: > > At 01:59 2014-10-27, you wrote: >> >> >> Is it acceptable to replace it with a BC410-H 20A and use a generic ford voltage regulator? Or is it necessary to use a B&C alternator controller? >> >> Justin, >> >> If you try to use an automotive Ford regulator, my experience shows you'll find that an attempt to shutdown that alternator in the conventional method, by switching off the field power to the regulator, will instead result in a voltage runaway, with the regulator powering itself from the alternator directly with NO regulation of voltage. Once that happens, turning the field power back on does NOT result in voltage control... Overvoltage continues. The only way to restore normal regulation is powering down the alternator, which usually means engine shutdown... Not handy. > > This is a condition limited to the Cessna's which > do not tie "A" and "S" terminals together . . . a > condition that's okay for the legacy electro-mechanical > regulators and their solid-state clones. > > The commercial off-the shelf replacement regulators > are sometimes wired a little differently within . . . > which does not affect their performance in cars > where alternators are not controlled. These not- > quite-a-clone variants will indeed produce the > behavior your describe . . . been there, done that. > > But when wired as depicted in Z-11 and others, the > generic COTS regulators of all stripe are well > behaved performers. > > > Bob . . . > > > > ________________________________________________________________________________
Date: Oct 27, 2014
From: Jeff Luckey <jluckey(at)pacbell.net>
Subject: Re: B&C alternator question
Is there a way to wire 2 shunts to a single Ammeter using a selector switch? Yes - you could use a double-pole, double-throw, on-on toggle switch (DPDT, on-on) to switch between 2 shunts. Keep in mind that both wires coming from the shunt are hot B+ and need to be protected accordingly. It is certainly acceptable to put the shunt at the battery, however in that position one would normally use a zero-center ammeter and you would have to confirm that your engine monitor could display that info properly. If you put the shunt at the battery you would only need one to get satisfactory current monitoring. (I'm assuming you're talking about a single battery system) -Jeff On Monday, October 27, 2014 9:53 PM, Justin Jones wrote: Is there a way to wire 2 shunts to a single Ammeter using a selector switch? Looking at Z13-8, was this diagram designed to go to 2 separate ammeters? I have an engine monitor and was going to rely on that for my ammeter. Would it be acceptable to place a single shunt at the battery? This would tell me the amount of electrons coming and or going to/from the battery, but I am not sure this information will help me in a 2 alternator situation. Thank you in advance for your thoughts. Justin On Oct 27, 2014, at 6:34 AM, Robert L. Nuckolls, III wrote: > > At 01:59 2014-10-27, you wrote: >> >> >> Is it acceptable to replace it with a BC410-H 20A and use a generic ford voltage regulator? Or is it necessary to use a B&C alternator controller? >> >> Justin, >> >> If you try to use an automotive Ford regulator, my experience shows you'll find that an attempt to shutdown that alternator in the conventional method, by switching off the field power to the regulator, will instead result in a voltage runaway, with the regulator powering itself from the alternator directly with NO regulation of voltage. Once that happens, turning the field power back on does NOT result in voltage control... Overvoltage continues. The only way to restore normal regulation is powering down the alternator, which usually means engine shutdown... Not handy. > > This is a condition limited to the Cessna's which > do not tie "A" and "S" terminals together . . . a > condition that's okay for the legacy electro-mechanical > regulators and their solid-state clones. > > The commercial off-the shelf replacement regulators > are sometimes wired a little differently within . . . > which does not affect their performance in cars > where alternators are not controlled. These not- > quite-a-clone variants will indeed produce the > behavior your describe . . . been there, done that. > > But when wired as depicted in Z-11 and others, the > generic COTS regulators of all stripe are well > behaved performers. > > > Bob . . . > > > > - MATRONICS WEB FORUMS - ________________________________________________________________________________
Date: Oct 28, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: LED
At 22:08 2014-10-27, you wrote: Not to hijack this thread, but..... I have a LED lighting strip under my glare shield for flood lighting that is controlled by a PWM dimmer. It is too bright for night ops and was wondering if I may be able to use a resistor like in this example to dim it further. The dimmer you have won't take it down enough? Most dimmer designs I've seen operate over the full range of max bright to off. Yes, you can certainly add a resistor to reduce the intensity for ALL settings of the dimmer but I'd investigate why the present dimmer's behavior is inadequate to the task. Bob . . . ________________________________________________________________________________
Date: Oct 28, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: B&C alternator question
At 23:53 2014-10-27, you wrote: Is there a way to wire 2 shunts to a single Ammeter using a selector switch? Looking at Z13-8, was this diagram designed to go to 2 separate ammeters? I have an engine monitor and was going to rely on that for my ammeter. Would it be acceptable to place a single shunt at the battery? This would tell me the amount of electrons coming and or going to/from the battery, but I am not sure this information will help me in a 2 alternator situation. Thank you in advance for your thoughts. I show a shunt for each alternator but just how those are treated downstream in your instrumentation is optional. I used to offer a miniature loadmeter kit in both a single and two alternator configuration. See wiring on page 3 of this document. http://tinyurl.com/luxve9h Loadmeters are generally not something that offers in flight, cockpit management information. Unlike the outlets in your house that can be tasekd with powering a wide variety of loads over time, the loads on your ship's power sources (alternators) is, or should be, absolutely known. If you've conducted a load analysis and determined that (1) the main alternator will carry worst case, full-up loads and (2) Plan-B for using the aux alternator does not overtax that machine either, then presenting loads information on any kind of panel display is irrelevant to competent and low-risk operation of the airplane. Ammeters in cars and airplanes and later loadmeters in airplanes were nothing more than the pre-cursors to the LOW VOLTS warning light in contemporary designs. From Part 23 FARs we read ... (d) Instruments. A means must exist to indicate to appropriate flight crewmembers the electric power system quantities essential for safe operation. (1) For normal, utility, and acrobatic category airplanes with direct current systems, an ammeter that can be switched into each generator feeder may be used and, if only one generator exists, the ammeter may be in the battery feeder. (2) For commuter category airplanes, the essential electric power system quantities include the voltage and current supplied by each generator. My 1941 Pontiac had a -0+ reading battery ammeter, so did the 1950 Ercoupe I learned to fly in. In both cases, the instrument was intended to be a gross presentation of normal/abnormal ops. As long as the needle was near zero most of the time and never below zero except at low rpm and/or generator OFF, all was right with the universe of electrons. Today, we can easily craft and install precision voltage monitoring circuitry triggered at 13.0 volts to light an annunciator. Any bus supported above 13.0 volts MUST be enjoying the benefit of a functioning alternator. The loadmeter MIGHT be useful as an cockpit operations management tool if your main alternator failure response (Plan B) calls for "reduce loads to 20A or less" . . . but you can and should deduce where all those switches should be ON THE GROUND and recorded in your flight ops document as part of your Plan-B. Figures Z-12 installed on a Bonanza includes the alternator B-lead current sensor system that drives the ALTERNATOR LOADED light. To minimize the changes to an already certified airplane with unknown constellation of accessories, it was necessary to say, "Reduce loads until the light stops flashing". But YOUR airplane has known loads therefore Plan-B switch positioning is a pre-ordained condition. Hence, no in-flight interpretation of alternator loads is necessary or even useful. Bob . . . ________________________________________________________________________________
Subject: Re: was RV-14, now brownouts/resets at engine crank
From: "user9253" <fransew(at)gmail.com>
Date: Oct 28, 2014
> If you have two batteries wired so that one is for starting, doesn't that solve the problem? Yes it does. So do super capacitors and DC to DC converters. I was just trying to start a discussion about the most elegant way to accomplish brownout protection considering weight, cost, and complexity. Joe -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432402#432402 ________________________________________________________________________________
Subject: Re: EAB IFR Certification
From: "donjohnston" <don@velocity-xl.com>
Date: Oct 28, 2014
I too am very interested in this as I don't have all TSO equipment and would like to be IFR certified. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432407#432407 ________________________________________________________________________________
Date: Oct 28, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Toroid beads/VOR antenna design
At 16:20 2014-10-27, you wrote: >Bob, > >Based on what you have indicated, this type of >air whip antenna would work very well in >this area small airfoil leading edge >D-section (carbon spared, glass skinned canard >in this case). I can feed the antenna portion >of the assembly into the foam conduit and the >choke can reside inside the fuselage area, >either just outside the airfoil skin, or I can >build a small access box for it. If an >active box is required, electrical is >readily available in this area too. All of this >can be done without affecting the external >airfoil surface and thus easy to implement and >potentially to remove and service. > >Can you point me to some more specific info on >how to build this type of antenna and choke? Not sure this is the best way to go. Assume you are glassing a 'conduit' into the leading edge of the surface under consideration. What is the inside diameter of the proposed conduit? How long? Do I presume correctly that the 'radio end' of the conduit is accessible after assembly such that any antenna slipped into it could be repaired/modified at a later time? Bob . . . ________________________________________________________________________________
Date: Oct 28, 2014
Subject: Re: EAB IFR Certification
From: Dj Merrill <deej(at)deej.net>
On 10/28/2014 11:10 AM, donjohnston wrote: > I too am very interested in this as I don't have all TSO equipment and would like to be IFR certified. OC is intentionally tweaking our chain a bit. There is no such thing as "IFR certification" for an experimental aircraft. :-) -Dj -- Dj Merrill - N1JOV - VP EAA Chapter 87 Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Glastar Flyer N866RH - http://deej.net/glastar/ ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads/VOR antenna design
Date: Oct 28, 2014
This is actually a retrofit as the original structure was built by the owner without any VOR or GS antenna(s). Horizontal, antenna space on this aircraft is limited to this area only. The hope is not to "glass" an antenna into/onto the structure, but to insert one into a conduit that was bored into the internal foam (about 5/8"dia, about 5ft long) of the leading edge D-section on one side of the canard. The radio end would protrude from the structure into the nose of the aircraft either as a coax connector, pig tail, or I can create an internal box for a choke/circuitry/etc. The original idea was to put a dipole in this area as I described earlier, but it sounds like there would too much degradation in performance having the center feed coax+balun parallel and very close to one of the elements. Removal would simply be a reverse of the insert - pull it out/stick it in with a little glass cut/repair at the feed end. I'm trying to avoid the traditional retrofit which is to glass (permanently) a copper foil dipole onto the center bottom surface of the canard. This too is sub-optimal as the radials will extend onto the external airfoil surface, the antenna is blocked/surrounded by rudder pedals/hydraulic pump/relays/battery/etc and previous installations in this area have been low performance. The canard is carbon spared, so the traditional V shape of the antenna is extremely flat (almost straight) anyway being limited to the 3.5" in front of the spar. I have had good results with shallow V dipoles in the hollow D-sections of molded canards with about 3" separation between radials and coax run....but of course, that is not an option here. Thoughts? -James -----Original Message----- From: Robert L. Nuckolls, III Sent: Tuesday, October 28, 2014 10:13 AM Subject: Re: AeroElectric-List: Re: Toroid beads/VOR antenna design Not sure this is the best way to go. Assume you are glassing a 'conduit' into the leading edge of the surface under consideration. What is the inside diameter of the proposed conduit? How long? Do I presume correctly that the 'radio end' of the conduit is accessible after assembly such that any antenna slipped into it could be repaired/modified at a later time? At 16:20 2014-10-27, you wrote: >Bob, > >Based on what you have indicated, this type of air whip antenna would >work very well in this area small airfoil leading edge D-section (carbon >spared, glass skinned canard in this case). I can feed the antenna >portion of the assembly into the foam conduit and the choke can reside >inside the fuselage area, either just outside the airfoil skin, or I can >build a small access box for it. If an active box is required, >electrical is readily available in this area too. All of this can be done >without affecting the external airfoil surface and thus easy to implement >and potentially to remove and service. > >Can you point me to some more specific info on how to build this type of >antenna and choke? ________________________________________________________________________________
Subject: Re: LED
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Oct 28, 2014
This should work: Attached PDF -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432418#432418 Attachments: http://forums.matronics.com//files/alternator_led_174.pdf ________________________________________________________________________________
Date: Oct 28, 2014
Subject: Re: EAB IFR Certification
From: Bill Allen <billallensworld(at)gmail.com>
FAR 91.205 tells you what you need. It's not "Certification" - it's having your Operating Limitations re-written to include operations under IMC (and night if you want it) here's a good link: https://www.google.com/search?rls=aso&client=gmail&q=FAR%2091.205 Bill Allen LongEz160 N99BA FD51 CZ4 G-BYLZ EGBJ On 28 October 2014 16:10, donjohnston <don@velocity-xl.com> wrote: > don@velocity-xl.com> > > I too am very interested in this as I don't have all TSO equipment and > would like to be IFR certified. > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=432407#432407 > > -- ________________________________________________________________________________
From: Henry Hallam <henry(at)pericynthion.org>
Date: Oct 28, 2014
Subject: Re: EAB IFR Certification
Hi Owen, This convenient website allows one to print all kinds of certificate: http://www.certificatemagic.com/ Of course, you still need the necessary permit: https://www.youtube.com/watch?v=LzEOHNmfa_0 Henry On Mon, Oct 27, 2014 at 8:24 PM, Owen Baker wrote: > 10/27/2014 > > Hello David Lamb, You wrote that your EAB (Experimental Amateur Built) > airplane (an RV 7A) ....has recently been certified IFR. > > 1) Can you please tell me (and the list) what organization did this > certification? > > 2) What did the certification process consist of? > > 3) How does the certificate read (exact wording)? > > 4) What regulations or published documents provided the standards that must > be met for this certification? > > Thank you, > > OC > > ================================= > > Subject: AeroElectric-List: Re: Dual Alternator Question > From: "RV7ASask" <rv7alamb(at)sasktel.net> > > > I am operating a Z12 electrical system in my RV7A and have been very > pleased, 200+ > hours. The aircraft has recently been certified IFR. It has a Dynon Skyview > and a simple switch on the panel to show volts and amps of the alternator > selected. > Lights on the panel indicate the status of the two alternators. > > David Lamb > > ________________________________________________________________________________
Date: Oct 28, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Toroid beads/VOR antenna design
I'm trying to avoid the traditional retrofit which is to glass (permanently) a copper foil dipole onto the center bottom surface of the canard. This too is sub-optimal as the radials will extend onto the external airfoil surface, the antenna is blocked/surrounded by rudder pedals/hydraulic pump/relays/battery/etc and previous installations in this area have been low performance. The canard is carbon spared, so the traditional V shape of the antenna is extremely flat (almost straight) anyway being limited to the 3.5" in front of the spar. I have had good results with shallow V dipoles in the hollow D-sections of molded canards with about 3" separation between radials and coax run....but of course, that is not an option here. The legacy "v" shape was more cosmetic than physically or electrically beneficial. The straight dipole in your leading edge would be just fine. I'm thinking about an "active" antenna. An electrically 'short' antenna (less than 1/4 wave) can be an effective receiving antenna . . . but it's not resonant . . . meaning that the thing is a pretty hi impedance source of energy not well suited to piping that energy into a 50-ohm coax. A work-around has roots that go WWwaaayyy back in radio receiving history with earliest practical roots demonstrated in car radios. Antennas on cars might be little more than 1 meter long yet expected to perform in the capture of signals having wavelengths in the neighborhood of 200-400 meters. In the instance before us, it's quite possible to get a 'resonant' antenna capable of delivering energy into a 50-ohm coax . . . the problem is physical layout limits that we've discussed. But suppose we consider a 'short' antenna . . . say about 1/10th wavelength at 115 Mhz or 10" long. A simple amplifier can be crafted to go on the antenna end of the coax that will improve the short antenna's ability to deliver energy into the coax. It takes about 8 components on a board about 1/2 x 3/4 inch. You not only run your normal RG coax out to this board, you run a 22AWG wire connected to 14V. Now your overall antenna is less than a foot long and doesn't need the "counter-poise" that turns a 1/4 wave monopole into a dipole of twice the length. I've got some other antenna work to do in the next few weeks and I thought I would fiddle with an active antenna amplifier for VOR/LOC/GS. Could you bore a hole in your canard leading edge foam to accept a 1" piece of thinwall pvc pipe about 15" long? If so, we may well be able to craft an antenna that would slip into the pipe and just lay there. Bob . . . ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads/VOR antenna design
Date: Oct 28, 2014
A small, active antenna is just fine as I would have room for a circuit board on the end of the whip (inboard end) and have power available a few inches away. I dont think I can get 1"dia in there. The D section is quite small in aspect, and there are wooden dowels running fore/aft in the middle of the foam from the construction process - I had to bore in front of those. The foam conduit already exists now, I bored it from the tip inboard. I will plug/repair the outboard conduit hole in the tip, and although it could be used for initial installation, I would not consider it to be an access or service point in the future as it would affect the external surfacing/paint. In this case, and ideally, the antenna portion would be flexible enough to bend 90degrees (not sharply) to be fed down and into the foam conduit (inboard to outboard) - it is not a direct shot into the conduit from the inboard end. There is a plunge cut box in the bottom inboard skin/foam for access to the LE foam conduit. This area will also will be the exit point for the antenna pigtail/connection. The antenna would just lay in the foam conduit, and the circuit board can be supported or secured in the access box area. If you anticipate working on an antenna design as you describe, I will table this issue for a few weeks and move forward with other items. I am working to get this particular aircraft in the air in the Dec'14/Jan'15 timeframe and am on track to do so. Obviously, it cant fly until the holes in the canard are repaired (preferably with antenna installed). ;-) So you know, the antenna will be connected to a Garmin 650 radio that has a VOR/GS splitter internally and has only the one coax connection. Thanks for all your help! -James -----Original Message----- From: Robert L. Nuckolls, III Sent: Tuesday, October 28, 2014 3:24 PM Subject: Re: AeroElectric-List: Re: Toroid beads/VOR antenna design I've got some other antenna work to do in the next few weeks and I thought I would fiddle with an active antenna amplifier for VOR/LOC/GS. Could you bore a hole in your canard leading edge foam to accept a 1" piece of thinwall pvc pipe about 15" long? If so, we may well be able to craft an antenna that would slip into the pipe and just lay there. ________________________________________________________________________________
Subject: Re: EAB IFR Certification
From: "RV7ASask" <rv7alamb(at)sasktel.net>
Date: Oct 28, 2014
Hello Owen, Yes, perhaps 'certified' is not exactly correct. I have been working with Transport Canada and in the end they removed "VFR ONLY" from my Special Certificate of Airworthiness. The only TSO'd equipment I have are a Garmin SL30, with the nav displayed on the Skyview and a Garmin GTX327 transponder. I have a panel mounted GDU370 GPS. The transponder and the pitot static system had to be 'certified' by an avionics shop. That must be done every 2 years. There is also the requisite iPad with Foreflight for the charts. I'm sorry I am traveling right now and do not have all the relevant Canadian Air Regulations that are required to be complied with to remove the VFR restriction. I found the TC inspector to be very helpful. He provided me with all the answers as to what was required. Regards David Lamb Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432440#432440 ________________________________________________________________________________
From: "Owen Baker " <bakerocb(at)cox.net>
Subject: EAB IFR Certification
Date: Oct 29, 2014
10/29/2014 Hello David Lamb, Thank you for your very kind and prompt response. And I apologize =93 I had assumed that you were discussing a USA built, certified, and operating EAB airplane in your initial posting and I was trying to make a teaching point by asking some questions to which there is no correct answer in the USA. I was not sharp enough to look at the word sasktel in your email address and deduce that you were talking Canadian rules. I would not presume to make any judgment or teaching points about what is correct or permitted regarding aircraft certification in your fine country. I wish you the best with your RV 7. OC === Subject: AeroElectric-List: Re: EAB IFR Certification From: "RV7ASask" <rv7alamb(at)sasktel.net> Hello Owen, Yes, perhaps 'certified' is not exactly correct. I have been working with Transport Canada and in the end they removed "VFR ONLY" from my Special Certificate of Airworthiness. The only TSO'd equipment I have are a Garmin SL30, with the nav displayed on the Skyview and a Garmin GTX327 transponder. I have a panel mounted GDU370 GPS. The transponder and the pitot static system had to be 'certified' by an avionics shop. That must be done every 2 years. There is also the requisite iPad with Foreflight for the charts. I'm sorry I am traveling right now and do not have all the relevant Canadian Air Regulations that are required to be complied with to remove the VFR restriction. I found the TC inspector to be very helpful. He provided me with all the answers as to what was required. Regards David Lamb ________________________________________________________________________________
From: "Owen Baker " <bakerocb(at)cox.net>
Subject: EAB IFR Certification
Date: Oct 29, 2014
10/29/2014 Hello Don Johnson, I apologize. In order to make a teaching point I was apparently being too subtle (smart ass?) with my questioning approach to the original poster by asking some questions to which there is no correct answer regarding IFR certification of USA EAB aircraft. There is no such thing as IFR certification per se for an EAB aircraft in the USA. The attached document will shed some light on this subject. OC PS: I subsequently learned that the original poster was writing about Canadian rules which is a significantly different ball game. ==================== Subject: AeroElectric-List: Re: EAB IFR Certification From: "donjohnston" <don@velocity-xl.com> I too am very interested in this as I don't have all TSO equipment and would like to be IFR certified. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432407#432407 ________________________________________________________________________________
From: "Owen Baker " <bakerocb(at)cox.net>
Subject: EAB IFR Certification
Date: Oct 29, 2014
10/29/2014 Hello Bill Allen, You wrote: =9CIt's not "Certification" - it's having your Operating Limitations re-written to include operations under IMC (and night if you want it)=9D First, let me make it clear that I am addressing USA EAB certification and operating requirements only and not Canada or any other country. One should not have to have his Operating Limitations re-written in order to operate his EAB under IFR or at night. If the Operating Limitations are of reasonably recent vintage they should already state: =9CAfter completion of Phase I flight testing, unless appropriately equipped for night and/or instrument flight in accordance with 91.205, this aircraft is to be operated under VFR, day only.=9D The interpretation given this statement is that if the aircraft is =9Cappropriately equipped in accordance with 91.205=9D then the =9CVFR, day only=9D limitation no longer applies and the aircraft can be flown at night or under IFR in IMC. You can see that there is no specific =9Cinclusion=9D for =9Coperations under IMC (and night if you want it)=9D in the Operating Limitations as written. See the attached document for further explanation. OC ==== Subject: Re: AeroElectric-List: Re: EAB IFR Certification From: Bill Allen <billallensworld(at)gmail.com> FAR 91.205 tells you what you need. It's not "Certification" - it's having your Operating Limitations re-written to include operations under IMC (and night if you want it) here's a good link: https://www.google.com/search?rls=aso&client=gmail&q=FAR%2091.205 Bill Allen LongEz160 N99BA FD51 CZ4 G-BYLZ EGBJ ________________________________________________________________________________
From: "Owen Baker " <bakerocb(at)cox.net>
Subject: Re: EAB IFR Certification
Date: Oct 29, 2014
10/29/2014 Hello Don, You wrote: 1) =9CThere's a lot of ignorance, mis-information and just downright stupidity out there.=9D Amen to that. 2) =9CI spoke to my avionics guy and he said that any non-TSO'd equipment would require separate certification to fly IFR.=9D I=99ll be kind and put that requirement initially into the =9Cmis-information=9D category. If he insists, then it may have to be placed over into the =9Cdownright stupidity=9D category. 3) =9CBut he didn't know how to obtain that certification.=9D That would be because there is no such requirement and no way to do so. 4) =9CI ran across this article from the EAA.....=9D I have no significant issue with the article. I wish that they had used the word =9Callowed=9D instead of =9Capproved=9D in the following sentence: =9CIn order for the aircraft to be approved for IFR operations,....=9D because the word =9Capproved=9D connotes some sort of specific positive action or approval document to be provided by the FAA and that is not what will happen.** 5) =9CA friend that used Aerotronics for his panel build was told him he needed a VOR head to fly IFR even though he's got a GRT display that shows the CDI.=9D My reaction when someone =9Ctells=9D me thus and so is to ask for the specific regulation or requirement that makes it so. It is astounding, as you alluded to, at the amount of hearsay, rumor, and gossip that is available on this subject. If what I am told can not be substantiated by documentation then it falls into one of those three categories. 6) =9CI spoke with the factory of my kit and they said that because it's such a gray area that they only install certified avionics (Garmin G3X seems to be the one they use).=9D Fine with me. They are certainly within their right to install what they wish into the instrument panel and airplane that they are providing to a kit purchasing customer. I am not sure what they mean by =9Ccertified avionics=9D though. Do they mean TSO=99d avionics? If so I am further puzzled (amused?) by the fact that the Garmin G3X is not TSO=99d. See here: https://buy.garmin.com/en-GB/GB/aviation/sport-aviation/g3x-/prod63892.ht ml 7) =9CI'm going to be pretty annoyed if when I'm done building I get a "VFR only" sticker.=9D I don=99t see that happening. Instead you should get this statement in your Operating Limitations: =9C=9CAfter completion of phase I flight testing, unless appropriately equipped for night and/or instrument flight in accordance with =C2=A7 91.205, this aircraft is to be operated under VFR, day only.=9D and the subsequent compliance is up to you.** 8) =9CSo whenever I run across anything that has to do with IFR in an experimental aircraft, I try and get as much information as I can.=9D Good for you, I wish more of the EAB aircraft builders and pilots had that approach to this subject. 9) =9CBTW, where are you located and what are you building/flying?=9D I am located in Fairfax, VA and I have been flying my KIS TR-1 out of KHEF (Manassas Regional Airport) since 2003 after six and one half years of building. I am an ancient person and former military pilot with more hours, aircraft types, education, and ratings than my poor old body can support. OC **PS: For the most part the FARs are written in the =9Cforbidding mode=9D. They tell you what you can not do (legally) with words such as =9C no person may.... unless=9D. So if something is not forbidden by the regulations then it should be permitted. Note that FAR Section 91.13 specifically forbids =9Ccareless and reckless=9D (stupid?) operations. =============== From: Don Johnston Sent: Wednesday, October 29, 2014 8:53 AM Subject: Re: EAB IFR Certification Owen, Thanks for the email! I've got to say that I'm totally baffled by this. There's a lot of ignorance, mis-information and just downright stupidity out there. I ran across this article from the EAA and figured that I would be okay. It's a little vague but I thought that it was pretty clear. I spoke to my avionics guy and he said that any non-TSO'd equipment would require separate certification to fly IFR. But he didn't know how to obtain that certification. A friend that used Aerotronics for his panel build was told him he needed a VOR head to fly IFR even though he's got a GRT display that shows the CDI. I spoke with the factory of my kit and they said that because it's such a gray area that they only install certified avionics (Garmin G3X seems to be the one they use). I'm going to be pretty annoyed if when I'm done building I get a "VFR only" sticker. So whenever I run across anything that has to do with IFR in an experimental aircraft, I try and get as much information as I can. BTW, where are you located and what are you building/flying? Thanks, -Don ________________________________________________________________________________
Date: Oct 29, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: EAB IFR Certification
There are misconceptions about IFR certification in the type certificated world as well. Individual aircraft are not normally certified for IFR, only the airframe as part of its initial type certificate, with same kind of limitation. If supplied with required equipment, only a static system and altimeter certification are needed. Just as very few items need Tso approval, primarily the transponder (if required) and the GPS. Navcoms, and instruments do not need TSO approval, just approval for use in the airframe via minor alteration, etc. How quickly we forget that in days of old, the majority of Navcoms, ADFs etc used in Part 91 aircraft were not TSO approved. Prime example, King KX-170. You only paid for TSO in the KX-175 if the aircraft was going to be used in "for hire" flights. Kelly On 10/29/2014 5:01 AM, Owen Baker wrote: > 10/29/2014 > Hello Don Johnson, I apologize. > In order to make a teaching point I was apparently being too subtle > (smart ass?) with my questioning approach to the original poster by > asking some questions to which there is no correct answer regarding > IFR certification of USA EAB aircraft. > There is no such thing as IFR certification per se for an EAB aircraft > in the USA. The attached document will shed some light on this subject. > OC > > ============================================= > Subject: AeroElectric-List: Re: EAB IFR Certification > From: "donjohnston" <don@velocity-xl.com> > > > I too am very interested in this as I don't have all TSO equipment and > would like > to be IFR certified. > ________________________________________________________________________________
Date: Oct 29, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Toroid beads/VOR antenna design
At 18:01 2014-10-28, you wrote: > >A small, active antenna is just fine as I would >have room for a circuit board on the end of the >whip (inboard end) and have power available a few inches away. > >I don=99t think I can get 1"dia in there. The D >section is quite small in aspect, and there are >wooden dowels running fore/aft in the middle of >the foam from the construction process. I'm not sure I have a clear mental image of your configuration. Q: If the antenna portion of the proposed installation were a 15-25" long, say stiff rod with the 'amplifier' stuck to the inboard end, would you be able to install such a device? It occurs to me that while many builders have described the boring of a hole through the foam under a composite structure, it might be possible to simply push the antenna portion of the device into the foam. The resulting hole would be no larger than what the antenna itself produced. >In this case, and ideally, the antenna portion >would be flexible enough to bend 90degrees (not >sharply) to be fed down and into the foam >conduit (inboard to outboard) - it is not a >direct shot into the conduit from the inboard end. This is the unclear part. The 'antenna' portion the system need not be straight, rigid or any particular shape. It ultimately DOES want to have some geometric length in the horizontal plane (this is the e-field probe portion of its physics) but something of a curve or zig-zag isn't especially detrimental. So the goal is to get SOME conductor in a mostly horizontal orientation. The 'active' portion of the installation is an etched circuit board with a handful of surface mount components on it. I'm thinking something on the order of 3/4" square. It would be fitted with a length of RG coax and a 14v power supply wire soldered on. The antenna connection could be a short pigtail that attached to the end of the conductor of choice installed in the foam. Emacs! >So you know, the antenna will be connected to a >Garmin 650 radio that has a VOR/GS splitter >internally and has only the one coax connection. This is a 'broadband' design which should perform well at both VOR/LOC and GS frequencies. Parts not already on hand have been ordered. I'm going to set up a little 'antenna range' experiment in the back yard in the next few weeks. I can massage this active antenna project at the same time. Bob . . . ________________________________________________________________________________
Date: Oct 29, 2014
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: EAB IFR Certification
I had Aerotronics build a panel for me, for IFR use. The only TSO items are the GTN-650, SL30 and the Dynon transponder. Neither of the nav units have separate VOR heads, and they are not needed, as the Dynon Skyview displays needles for each nav unit on the EFIS HSI. Same deal for AFS, and GRT EFIS. Either he talked to someone new at Aerotronics, or misunderstood what he was told. Kelly On 10/29/2014 8:16 AM, Owen Baker wrote: > 1 > > 5) A friend that used Aerotronics for his panel build was told him he > needed a VOR head to fly IFR even though he's got a GRT display that > shows the CDI. > My reaction when someone tells me thus and so is to ask for the > specific regulation or requirement that makes it so. It is astounding, > as you alluded to, at the amount of hearsay, rumor, and gossip that is > available on this subject. If what I am told can not be substantiated > by documentation then it falls into one of those three categories. > 6) I spoke with the factory of my kit and they said that because it's > such a gray area that they only install certified avionics (Garmin G3X > seems to be the one they use). > Fine with me. They are certainly within their right to install what > they wish into the instrument panel and airplane that they are > providing to a kit purchasing customer. I am not sure what they mean > by certified avionics though. Do they mean TSOd avionics? If so I > am further puzzled (amused?) by the fact that the Garmin G3X is not > TSOd. See here: > https://buy.garmin.com/en-GB/GB/aviation/sport-aviation/g3x-/prod63892.html > 7) I'm going to be pretty annoyed if when I'm done building I get a > "VFR only" sticker. > I dont see that happening. Instead you should get this statement in > your Operating Limitations: After completion of phase I flight > testing, unless appropriately equipped for night and/or instrument > flight in accordance with 91.205, this aircraft is to be operated > under VFR, day only. and the subsequent compliance is up to you.** > ________________________________________________________________________________
From: <berkut13(at)berkut13.com>
Subject: Re: Toroid beads/VOR antenna design
Date: Oct 29, 2014
Again, thank you for your help here. I have private emailed you with some photos of the project=99s canard to help better describe the mounting challenges. For everyone else =93 just imagine a surf board laying on the floor (perpendicular) in front of you, mark off a 2=99 wide section in the center, and you need to install a horizontal antenna into the long side edge of board left or right of the center section; you can only access that center section you just marked off, and you can=99t violate the external surfaces other than the center section. Fun, eh? Had I to do it over with this new antenna style in mind...yes, a ridged rod could be inserted into the foam (at a slight angle from horizontal) but it would need to have a spade point on the end, and be able to be chucked into a drill while inserting for the length you are describing. The standard blue foam is easy to penetrate an inch or two, but beyond that the friction builds rapidly. This would be quite difficult if the amp was attached to the element. It would be much easier to just use a slightly larger dia rod with a spade tip to bore a path through the skin and into the foam for the antenna to be inserted into later =93 again, at a slight angle from horizontal. -James From: Robert L. Nuckolls, III Sent: Wednesday, October 29, 2014 10:29 AM Subject: Re: AeroElectric-List: Re: Toroid beads/VOR antenna design At 18:01 2014-10-28, you wrote: A small, active antenna is just fine as I would have room for a circuit board on the end of the whip (inboard end) and have power available a few inches away. I don=C3=A2=C2=C2=99t think I can get 1"dia in there. The D section is quite small in aspect, and there are wooden dowels running fore/aft in the middle of the foam from the construction process. I'm not sure I have a clear mental image of your configuration. Q: If the antenna portion of the proposed installation were a 15-25" long, say stiff rod with the 'amplifier' stuck to the inboard end, would you be able to install such a device? ________________________________________________________________________________
Date: Oct 29, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: RV-14
On 10/24/2014 11:41 PM, Robert L. Nuckolls, III wrote: > > > At 03:06 PM 10/24/2014, you wrote: >> >> >> Bob, >> >> In my view Z13/8 has many advantages, but how would you handle the >> start-up brown out problem? For example if an EFIS with integral >> engine monitor is fitted it must be operational during engine start, >> but is unlikely to endure the start-up low voltage transients. A >> second alternator seems by far a better mitigation for main >> alternator failure than a second battery, but I can't see any way >> around a small additional battery to hold up the power for the >> EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine >> start. >> Having the engine monitor operational during start is 'nice' and seems like a must, but for me the brownout problem was for the rest of the EFIS function - flight plans and such - along with the engine monitor display. I had this brownout problem with a dual alternator -dual batt Z-14 on my RV10. > > Brownout resets are not an architecture problem, > they're a radio problem. A radio that DOES NOT > conform to DO-160 guidelines for graceful recovery > after all manner of input power interruptions. Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' gracefully recovers or not from a brownout at start. But I do completely agree that it's not an architecture problem, it's a component specific problem. In my case, the Z-14 architecture 'fits my eye' perfectly. The brownout problem stemmed from (3) GRT HX EFIS units without on/off switches. They, along with the G430 that I like to all run before startup were subject to brownout and the subsequent loss of flight plan info and a loonnnng startup for the GRTs. The fix was TCW's Intelligent Power Stabilizer. No change in the Z-14 architecture, just some supplemental power stabilization during starts for my GRTs and and the G430. > > That capability is supposed to be internal to > the appliance, not external . . . and for good > reason. What's the poor C-172 owner supposed to > do when he wants to modernize his avionics but > doesn't want to climb the Everest-of-paperwork > necessary to modify the ship's certificated > electrical system? > > My work with lithium cells has germinated some > ideas for very light, no moving parts, brownout > mitigation for appliances that suffer this malady. > I'm making some pretty startling discoveries . . . > startling because of what the suppliers of lithium > products don't choose to tell us for what ever > reasons. I think TCW's product is just a capacitor but I'm not really knowledgeable. > > Along those same lines of thought, it's still not > clear to me that the owner-operator of a brown-out > vulnerable instrumentation package is at any serious > risks for having one or more gizmos reboot after engine > start . . . yeah . . . we were to worship the oil > pressure gage . . . I remember reading those words > in my dad's copy of Sick and Rudder from his flight > school days in 1946. In my case, little/no risk if devices are allowed to fully boot or re-boot. Having them re-boot during the boot process can make them sick. I'm not worried about the oil pressure either. > > But seriously, how many instances of 'failure to > build pressure' in the first 30 seconds of run > time were due to lubrication system failure that > warranted shut-down and investigation?Some airplanes > I've flow took a minute to develop full oil pressure > on the gage in very cold weather . . . in spite of > the fact that nothing was amiss in the engine. > > Architecture should be crafted to optimize system > performance for all the equipment items needed to > accomplish the mission. But if some piece of equipment > fails to meet legacy goals for performance, I'm > more disposed to put the necessary band-aid on that > piece of equipment than to take an egg-beater to the > whole system. > > > Bob . . . > > > ----- > No virus found in this message. > Checked by AVG - www.avg.com > > ________________________________________________________________________________
From: Tcwtech <rnewman(at)tcwtech.com>
Subject: Re: RV-14
Date: Oct 29, 2014
The TCW IPS system is not just a capacitor. It is a real dc to dc converter designed on purpose to handle very low input voltage, down below 5 volts, and up convert it to a steady 12 volts. It can do it all day long at its rated output current. This takes the un-certainty of how long you crank the engine and how much load you actually have on the IPS out of the equation of whether you are going to have a reset. The other solutions which just try to store some energy in whacking big capacitors lead to a race condition between the stored energy, your connected load and the duration of the low voltage event. The IPS system has been written into the install manuals for Garmin's G900 and G3x system as a method for resolving low voltage upset conditions just as Bill described with GRT system. Bob Newman TCW Technologies, LLC 610-928-3420 > On Oct 29, 2014, at 7:20 PM, Bill Watson wrote: > > >> On 10/24/2014 11:41 PM, Robert L. Nuckolls, III wrote: >> >> At 03:06 PM 10/24/2014, you wrote: >>> >>> Bob, >>> >>> In my view Z13/8 has many advantages, but how would you handle the start-up brown out problem? For example if an EFIS with integral engine monitor is fitted it must be operational during engine start, but is unlikely to endure the start-up low voltage transients. A second alternator seems by far a better mitigation for main alternator failure than a second battery, but I can't see any way around a small additional battery to hold up the power for the EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start. > Having the engine monitor operational during start is 'nice' and seems like a must, but for me the brownout problem was for the rest of the EFIS function - flight plans and such - along with the engine monitor display. I had this brownout problem with a dual alternator -dual batt Z-14 on my RV10. >> >> Brownout resets are not an architecture problem, >> they're a radio problem. A radio that DOES NOT >> conform to DO-160 guidelines for graceful recovery >> after all manner of input power interruptions. > Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' gracefully recovers or not from a brownout at start. > > But I do completely agree that it's not an architecture problem, it's a component specific problem. In my case, the Z-14 architecture 'fits my eye' perfectly. The brownout problem stemmed from (3) GRT HX EFIS units without on/off switches. They, along with the G430 that I like to all run before startup were subject to brownout and the subsequent loss of flight plan info and a loonnnng startup for the GRTs. The fix was TCW's Intelligent Power Stabilizer. No change in the Z-14 architecture, just some supplemental power stabilization during starts for my GRTs and and the G430. >> >> That capability is supposed to be internal to >> the appliance, not external . . . and for good >> reason. What's the poor C-172 owner supposed to >> do when he wants to modernize his avionics but >> doesn't want to climb the Everest-of-paperwork >> necessary to modify the ship's certificated >> electrical system? >> >> My work with lithium cells has germinated some >> ideas for very light, no moving parts, brownout >> mitigation for appliances that suffer this malady. >> I'm making some pretty startling discoveries . . . >> startling because of what the suppliers of lithium >> products don't choose to tell us for what ever >> reasons. > I think TCW's product is just a capacitor but I'm not really knowledgeable. >> >> Along those same lines of thought, it's still not >> clear to me that the owner-operator of a brown-out >> vulnerable instrumentation package is at any serious >> risks for having one or more gizmos reboot after engine >> start . . . yeah . . . we were to worship the oil >> pressure gage . . . I remember reading those words >> in my dad's copy of Sick and Rudder from his flight >> school days in 1946. > In my case, little/no risk if devices are allowed to fully boot or re-boot. Having them re-boot during the boot process can make them sick. I'm not worried about the oil pressure either. > >> >> But seriously, how many instances of 'failure to >> build pressure' in the first 30 seconds of run >> time were due to lubrication system failure that >> warranted shut-down and investigation?Some airplanes >> I've flow took a minute to develop full oil pressure >> on the gage in very cold weather . . . in spite of >> the fact that nothing was amiss in the engine. >> >> Architecture should be crafted to optimize system >> performance for all the equipment items needed to >> accomplish the mission. But if some piece of equipment >> fails to meet legacy goals for performance, I'm >> more disposed to put the necessary band-aid on that >> piece of equipment than to take an egg-beater to the >> whole system. >> >> >> >> Bob . . . >> >> >> >> >> >> >> ----- >> No virus found in this message. >> Checked by AVG - www.avg.com > > > > > ________________________________________________________________________________
Date: Oct 30, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV-14
Having the engine monitor operational during start is 'nice' and seems like a must, but for me the brownout problem was for the rest of the EFIS function - flight plans and such - along with the engine monitor display. I had this brownout problem with a dual alternator -dual batt Z-14 on my RV10. > Brownout resets are not an architecture problem, > they're a radio problem. A radio that DOES NOT > conform to DO-160 guidelines for graceful recovery > after all manner of input power interruptions. Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' gracefully recovers or not from a brownout at start. Too specific on my part . . . sorry. It's an electro-whizzy. In particular, one that stores data in non-volatile memory and/or takes a non-trivial interval to wake-up after power-ON. In my case, little/no risk if devices are allowed to fully boot or re-boot. Having them re-boot during the boot process can make them sick. I'm not worried about the oil pressure either. Not sure what you mean by 'sick' . . . other than loss of data that could/should be in flash as opposed to ram. Bob . . . ________________________________________________________________________________
Date: Oct 30, 2014
From: Bill Watson <Mauledriver(at)nc.rr.com>
Subject: Re: RV-14
On 10/30/2014 10:49 AM, Robert L. Nuckolls, III wrote: > > Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' > gracefully > recovers or not from a brownout at start. > > * Too specific on my part . . . sorry. It's an * > * electro-whizzy. In particular, one that stores * > * data in non*(?)*-volatile memory and/or takes a * > * non-trivial interval to wake-up after power-ON. > * > Yes, part of my 'kitchen sink' of electro whizzies. I knew what you meant but maybe would should stick to proper technical terms like 'whizzy' and 'kitchen sink' going forward. > In my case, little/no risk if devices are allowed to fully boot or > re-boot. Having them re-boot during the boot process can make them > sick. I'm not worried about the oil pressure either. > > * Not sure what you mean by 'sick' . . . other * > * than loss of data that could/should be in * > * flash as opposed to ram. > * > I can't draw a straight line between my need to return a unit to the manufacturer for ''adjustments' a few years ago and my repeated re-boots during the boot process. A manufacturer rep suggested that it could have caused the problem that required the return but I'm not sure that's accurate. > > Bill "very happy with my Z-14, a sink full of whizzies and TCW's IPS" Watson - Thanks as always Bob! ________________________________________________________________________________
Date: Oct 30, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Electro-trolls and gremlins . . .
>I can't draw a straight line between my need to return a unit to the >manufacturer for ''adjustments' a few years ago and my >repeated re-boots during the boot process. A manufacturer rep >suggested that it could have caused the problem that required the >return but I'm not sure that's accurate. Understand . . . but color me skeptical. Design deficiencies not withstanding "booting up" is not a stressful activity. I am reminded of an oft proffered diagnosis by the warranty service tech praying over a slightly smoked radio, "I guess a spike got it." Bob . . . ________________________________________________________________________________
Date: Nov 01, 2014
From: Matt Dralle <dralle(at)matronics.com>
Subject: PLEASE READ - Matronics Email List Fund Raiser During
November! Dear Listers, Each November I hold a PBS-like fund raiser to support the continued operation and upgrade of the Email List and Fourm Services at Matronics. It's solely through the Contributions of List members (you) that these Matronics Lists are possible. You have probably noticed that there are no banner ads or pop-up windows on any of the Matronics Lists or related web sites such as the Forums site http://forums.matronics.com , Wiki site http://wiki.matronics.com , or other related pages such as the List Search Engine http://www.matronics.com/search , List Browse http://www.matronics.com/listbrowse , etc. This is because I believe in a List experience that is completely about the sport we all enjoy - namely Airplanes and not about annoying advertisements. During the month of November I will be sending out List messages every couple of days reminding everyone that the Fund Raiser is underway. I ask for your patience and understanding during the Fund Raiser and throughout these regular messages. The Fund Raiser is only financial support mechanism I have to pay all of the bills associated with running these lists. YOUR personal Contribution counts! This year we have a really HUGE and TERRIFIC line up of free gifts to go along with the various Contribution levels. In fact, there are over 30 different gifts to choose from - more than we've ever had before! There's something for everyone, to be sure. Most all of these gifts have been provided by some of the vary members and vendors that you'll find on the Matronics Lists and they have been either donated or provided at substantially discounted rates. This year, these generous members include: Andy Gold of the Builder's Bookstore http://www.buildersbooks.com Bob Nuckolls of the AeroElectric Connection http://www.aeroelectric.com Corbin Glowacki of My Pilot Store http://www.mypilotstore.com George Race of Race Consulting http://www.mrrace.com/ Jon Croke of HomebuiltHELP http://www.homebuilthelp.com These are very generous guys and I encourage you to visit their respective web sites. Each one offers a unique and excellent aviation-related product line. I would like publicly to thank Andy, Bob, Corbin, George, and Jon their generous support of the Lists again this year!! Please make your List Contribution using any one of three secure methods including using a credit card, PayPal, or by personal check. All three methods afford you the opportunity to select one of this year's free gifts with a qualifying Contribution amount!! To make your Contribution, please visit the secure web site: http://www.matronics.com/contribution I would like to thank everyone in advance for their generous financial AND moral support over the years! Thank you! Matt Dralle Matronics Email List Administrator RV-4/RV-6/RV-8 Builder/Rebuilder/Pilot ________________________________________________________________________________
Date: Nov 02, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: lithium facts
I've been working on a series of articles for Kitplanes on the use of lithium batteries in airplanes. Energetic concerns for making the switch are centered on the extra- ordinary ability of lithium batteries to catch fire . . . and set other things on fire too. But then, we went through similar gyrations of risk assessment and design goals with the NiCad batteries wwwaaayyyy back when too. I've been 'playing' with some exemplar cells on the bench and putting some pretty good miles on my battery-runner-downer- machine. An interesting feature of this chemistry has bubbled to the top of my attention. While the Lead-Acid cell chemistry 'tops off' at about 2.4 volts per cell, the lithium cells top off at 4.2 volts. Hmmmm . . . so if your electrical system is already designed around a six-cell lead-acid storage medium with regulator set to accommodate a 14.4v for topping off lead-acid, how many cells should the Li-Ion replacement feature . . . and what changes, if any, should be made to the regulation set-point? A 3-cell lithium battery gets fully stuffed at 12.6 volts, a 4-cell array would like to see 16.8 volts. Hmmmm . . . what's the elegant design goal? We've read in the journals that the hybrid car guys design their charge-discharge profiles to operate state-of-charge over a range of 20-80% to maximize the battery's service life. What happens if we charge a 4-cell array at 14.4/4 or only 3.6 volts per cell? Turns out, this top-off voltage will take a lithium cell to about 50% of potential capacity of the chemistry. Obviously, adjusting the regulator on your airplane to 16.0 volts or more has some serious implications for the rest of the ship's electro-whizzies. Okay, perhaps we're dollars/weight ahead by operating a 4-cell array in an un-modified lead-acid system. That makes for good service life, right? Maybe, NOW we're talking about 0% to 50% cycle limits on the lithium product . . . we know that lithium really detests over-discharge events. How does 0->50 compare with 20->80 favored by the guys who use lithium in cars? Dunno . . . yet. Don't want speak out of ignorance or get out in front of the article's completion . . . but it's becoming somewhat obvious that the 'lead-acid equivalency' cited by marketers of lithium is less than forthcoming. Yeah, lithium has 3x the energy density of lead-acid when topped-off. But if the lead-acid set point charges the battery to only 50%, you just tossed off the top half of the battery's energy storage potential. The upside of this fact suggests that there is no way that a lithium battery is going to be 'abused' by an alternator set for 14.4 volts. If an installed lithium battery goes into energetic self destruction it will have to be triggered by some stress other than voltage; high-rate discharge or design/manufacturing failure internal to a cell. Something to ponder guys . . . watch this space . . . Bob . . . ________________________________________________________________________________
Date: Nov 02, 2014
Subject: Re: lithium facts
From: Stuart Ashley <ashleysc(at)broadstripe.net>
Hi Bob; I have heard, but have no personal experience, that the danger of fires from lithium iron batteries is much reduced in comparison to lithium ion batteries, while their weight is only slightly greater. So one of my questions is: With which type of battery are you experimenting? If it's not lithium iron, I suggest you get one of those too. My second point is: Could a simple solid state DC voltage regulator be designed to bring the 16.8 V. down to 14.4 V.? This would maximize the potential of the lithium battery. I have read the AeroElectric Connection through a second time and really appreciate the work you do. Cheers! Stu. On Sun, Nov 2, 2014 at 12:21 PM, Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > nuckolls.bob(at)aeroelectric.com> > > I've been working on a series of articles for Kitplanes > on the use of lithium batteries in airplanes. Energetic > concerns for making the switch are centered on the extra- > ordinary ability of lithium batteries to catch fire . . . > and set other things on fire too. But then, we went through > similar gyrations of risk assessment and design goals with > the NiCad batteries wwwaaayyyy back when too. > > I've been 'playing' with some exemplar cells on the bench > and putting some pretty good miles on my battery-runner-downer- > machine. An interesting feature of this chemistry has bubbled > to the top of my attention. While the Lead-Acid cell chemistry > 'tops off' at about 2.4 volts per cell, the lithium cells top > off at 4.2 volts. > > Hmmmm . . . so if your electrical system is already designed > around a six-cell lead-acid storage medium with regulator > set to accommodate a 14.4v for topping off lead-acid, how many > cells should the Li-Ion replacement feature . . . and what > changes, if any, should be made to the regulation set-point? > > A 3-cell lithium battery gets fully stuffed at 12.6 volts, > a 4-cell array would like to see 16.8 volts. Hmmmm . . . > what's the elegant design goal? We've read in the journals > that the hybrid car guys design their charge-discharge > profiles to operate state-of-charge over a range of 20-80% > to maximize the battery's service life. What happens if > we charge a 4-cell array at 14.4/4 or only 3.6 volts per > cell? > > Turns out, this top-off voltage will take a lithium cell to > about 50% of potential capacity of the chemistry. Obviously, > adjusting the regulator on your airplane to 16.0 volts or > more has some serious implications for the rest of the ship's > electro-whizzies. Okay, perhaps we're dollars/weight ahead > by operating a 4-cell array in an un-modified lead-acid system. > That makes for good service life, right? > > Maybe, NOW we're talking about 0% to 50% cycle limits on > the lithium product . . . we know that lithium really detests > over-discharge events. How does 0->50 compare with 20->80 > favored by the guys who use lithium in cars? Dunno . . . yet. > > Don't want speak out of ignorance or get out in front of > the article's completion . . . but it's becoming somewhat > obvious that the 'lead-acid equivalency' cited by marketers > of lithium is less than forthcoming. Yeah, lithium > has 3x the energy density of lead-acid when topped-off. But > if the lead-acid set point charges the battery to only 50%, you > just tossed off the top half of the battery's energy storage > potential. > > The upside of this fact suggests that there is no way > that a lithium battery is going to be 'abused' by an > alternator set for 14.4 volts. If an installed lithium > battery goes into energetic self destruction it will have > to be triggered by some stress other than voltage; high-rate > discharge or design/manufacturing failure internal to a cell. > > Something to ponder guys . . . watch this space . . . > > > Bob . . . > > ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: lithium facts
Date: Nov 02, 2014
Thanks Bob, We knew you could lift the veil on the prospective new bride. Curious to see what she looks like. From which clan is she... LiFe or LiFePo? :) Bevan -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Sunday, November 02, 2014 12:22 PM Subject: AeroElectric-List: lithium facts --> I've been working on a series of articles for Kitplanes on the use of lithium batteries in airplanes. Energetic concerns for making the switch are centered on the extra- ordinary ability of lithium batteries to catch fire . . . and set other things on fire too. But then, we went through similar gyrations of risk assessment and design goals with the NiCad batteries wwwaaayyyy back when too. I've been 'playing' with some exemplar cells on the bench and putting some pretty good miles on my battery-runner-downer- machine. An interesting feature of this chemistry has bubbled to the top of my attention. While the Lead-Acid cell chemistry 'tops off' at about 2.4 volts per cell, the lithium cells top off at 4.2 volts. Hmmmm . . . so if your electrical system is already designed around a six-cell lead-acid storage medium with regulator set to accommodate a 14.4v for topping off lead-acid, how many cells should the Li-Ion replacement feature . . . and what changes, if any, should be made to the regulation set-point? A 3-cell lithium battery gets fully stuffed at 12.6 volts, a 4-cell array would like to see 16.8 volts. Hmmmm . . . what's the elegant design goal? We've read in the journals that the hybrid car guys design their charge-discharge profiles to operate state-of-charge over a range of 20-80% to maximize the battery's service life. What happens if we charge a 4-cell array at 14.4/4 or only 3.6 volts per cell? Turns out, this top-off voltage will take a lithium cell to about 50% of potential capacity of the chemistry. Obviously, adjusting the regulator on your airplane to 16.0 volts or more has some serious implications for the rest of the ship's electro-whizzies. Okay, perhaps we're dollars/weight ahead by operating a 4-cell array in an un-modified lead-acid system. That makes for good service life, right? Maybe, NOW we're talking about 0% to 50% cycle limits on the lithium product . . . we know that lithium really detests over-discharge events. How does 0->50 compare with 20->80 favored by the guys who use lithium in cars? Dunno . . . yet. Don't want speak out of ignorance or get out in front of the article's completion . . . but it's becoming somewhat obvious that the 'lead-acid equivalency' cited by marketers of lithium is less than forthcoming. Yeah, lithium has 3x the energy density of lead-acid when topped-off. But if the lead-acid set point charges the battery to only 50%, you just tossed off the top half of the battery's energy storage potential. The upside of this fact suggests that there is no way that a lithium battery is going to be 'abused' by an alternator set for 14.4 volts. If an installed lithium battery goes into energetic self destruction it will have to be triggered by some stress other than voltage; high-rate discharge or design/manufacturing failure internal to a cell. Something to ponder guys . . . watch this space . . . Bob . . . ________________________________________________________________________________
Date: Nov 02, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: lithium facts
At 15:55 2014-11-02, you wrote: Hi Bob; I have heard, but have no personal experience, that the danger of fires from lithium iron batteries is much reduced in comparison to lithium ion batteries, while their weight is only slightly greater. To be sure, there are big differences in how the various chemistries behave AFTER the fire starts . . . but all battery chemistries from lead-acid to ni-cad, to lithium store a lot of energy in a relatively small volume. So all chemistries present some hazard for rapid release of that energy to varying degrees. Even the out-gassing products of Li-Iron are combustible. This is why the True Blue batteries [] . . . have those little 'smoke stacks' on top. They connect to a vent tube designed to take the nasties over-board in the event of catastrophic failure within a case DESIGNED to contain such events. To test the integrity of the case, the protective features of the battery management system (BMS) are disabled and the test lab puts 42 volts to the array of cells. After a period of time, a 'fog' of nasties begins to pour from the vent but case temperatures remain quite nominal . . . non-hazardous to children and other living things aboard the airplane. The design philosophy calls for getting this electronic version of nitro-glycerine packaged in a manner that contains worst-case failures . . . Damn I love FMEAs! Fooey on that reliability study stuff . . . assume the worst and tame it. So one of my questions is: With which type of battery are you experimenting? If it's not lithium iron, I suggest you get one of those too. These are lithium-iron . . . http://tinyurl.com/m4mlvsq but for the purposes of my articles, it doesn't matter. If the cells being offered by the various vendors take FMEA into account and drive risks to acceptably low levels, we have to assume that the energies contained are (1) only allowed to get out through the terminals as electron flow or (2) are very low risk due to management of manufacturing quality and/or some manner of de-rating . . . like operating them in the lower half of their energy storage tank? My second point is: Could a simple solid state DC voltage regulator be designed to bring the 16.8 V. down to 14.4 V? This would maximize the potential of the lithium battery. This is exactly what the makers of computers, tablets, cell phones, and other products do. They use chargers designed for the battery voltage selected . . . and discharge to switch-mode power supplies that offers the desired system voltage. Unfortunately, our 'charger' is that belt driven thingy up front that is not especially tailored to the care and feeding of lithium. Even if it were, then yes, we'd need some mater of dc/dc converter to re-flavor the volts to 14.4. The thrust of my articles is to explore the cost/benefit ratio for 'going lithium'. After you've spent the dollars for the premium product, can you get off shorter runways, fly over taller mountains, endure longer with a failed alternator, or carry more baggage? The design decisions are sort like those we should have considered when we put those headers and 4-bbl carburetors on our school transportation car . . . when we were so strapped for cash that the used tire store was more likely to get our business than Firestone. Good decision making is called spontaneous organization, the science of elegant trade-offs. I have read the AeroElectric Connection through a second time and really appreciate the work you do. Cheers! Thank you for that endorsement. I'm pleased that you find the work useful. Bob . . . ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Nov 02, 2014
Subject: Re: lithium facts
Bob, It seems to me that your question "can you get off shorter runways, fly over taller mountains, endure longer with a failed alternator, or carry more baggage?" adds little to the discussion. I say this because making an airplane light is accomplished by many decisions to save small amounts of weight by going with option B rather than option A, option D rather than option C, etc. The cumulative result of all of these decisions does indeed allow one to get off quicker, climb faster, carry more baggage, etc. However, if we were to evaluate each decision individually, as you seek to do with lithium batteries, probably none of them achieve a meaningful difference in aircraft performance. The question to ask is not what the effect will be on aircraft performance. We already know that. This is no mystery. The question is already answered, because every pound counts just as much as every other pound when it comes to weight related performance whether it be a lighter battery, the choice of titanium over stainless steel for the firewall, or the decision to go on a diet to achieve a smaller beer belly. It seems to me the important questions are "How does the cost of lithium compare to the cost of lead acid?" and "How does the safety of lithium compare to the safety of lead acid?" Those questions are important. Questions of weight related aircraft performance are merely rhetorical. On Sun, Nov 2, 2014 at 2:11 PM, Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 15:55 2014-11-02, you wrote: > Hi Bob; > > I have heard, but have no personal experience, that the danger of fires > from lithium iron batteries is much reduced in comparison to lithium ion > batteries, while their weight is only slightly greater. > > To be sure, there are big differences in how the various > chemistries behave AFTER the fire starts . . . but all > battery chemistries from lead-acid to ni-cad, to lithium > store a lot of energy in a relatively small volume. So > all chemistries present some hazard for rapid release of that > energy to varying degrees. Even the out-gassing products > of Li-Iron are combustible. This is why the True Blue batteries > > [image: []] > > > * . . . have those little 'smoke stacks' on top. They connect to a vent > tube designed to take the nasties over-board in the event of catastrophic > failure within a case DESIGNED to contain such events. To test the > integrity of the case, the protective features of the battery management > system (BMS) are disabled and the test lab puts 42 volts to the array of > cells. After a period of time, a 'fog' of nasties begins to pour from the > vent but case temperatures remain quite nominal . . . non-hazardous to > children and other living things aboard the airplane. The design philosophy > calls for getting this electronic version of nitro-glycerine packaged in a > manner that contains worst-case failures . . . Damn I love FMEAs! Fooey on > that reliability study stuff . . . assume the worst and tame it. *So one > of my questions is: With which type of battery are you experimenting? If > it's not lithium iron, I suggest you get one of those too. > > These are lithium-iron . . . > > http://tinyurl.com/m4mlvsq > > but for the purposes of my articles, it doesn't matter. If > the cells being offered by the various vendors take FMEA > into account and drive risks to acceptably low levels, > we have to assume that the energies contained are (1) > only allowed to get out through the terminals as electron > flow or (2) are very low risk due to management of manufacturing > quality and/or some manner of de-rating . . . like operating > them in the lower half of their energy storage tank? > > My second point is: Could a simple solid state DC voltage regulator be > designed to bring the 16.8 V. down to 14.4 V? This would maximize the > potential of the lithium battery. > > This is exactly what the makers of computers, tablets, > cell phones, and other products do. They use chargers > designed for the battery voltage selected . . . and discharge > to switch-mode power supplies that offers the desired system > voltage. Unfortunately, our 'charger' is that belt driven > thingy up front that is not especially tailored to the > care and feeding of lithium. Even if it were, then yes, we'd > need some mater of dc/dc converter to re-flavor the volts > to 14.4. > > The thrust of my articles is to explore the cost/benefit > ratio for 'going lithium'. After you've spent the dollars > for the premium product, can you get off shorter runways, > fly over taller mountains, endure longer with a failed > alternator, or carry more baggage? > > The design decisions are sort like those we should have > considered when we put those headers and 4-bbl carburetors on > our school transportation car . . . when we were so strapped > for cash that the used tire store was more likely to get > our business than Firestone. Good decision making is called > spontaneous organization, the science of elegant trade-offs. > > > I have read the AeroElectric Connection through a second time and really > appreciate the work you do. > Cheers! > > Thank you for that endorsement. I'm pleased that you find > the work useful. > > Bob . . . > > * > > > * > > ________________________________________________________________________________
Subject: Re: lithium facts
From: Robert Borger <rlborger(at)mac.com>
Date: Nov 02, 2014
Ken, You missed one question: How does the performance of Li battery technology compare to Pb with respect to maintaining our necessary electronic equipment (aka electro-whizzies) until we can make a safe return to terra firma. That was the area of greatest deficiency I found when doing my brief evaluation. Blue skies & tailwinds, Bob Borger Europa XS Tri, Rotax 914, Airmaster C/S Prop (75 hrs). Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP 3705 Lynchburg Dr. Corinth, TX 76208-5331 Cel: 817-992-1117 rlborger(at)mac.com On Nov 2, 2014, at 6:04 PM, Ken Ryan wrote: Bob, It seems to me that your question "can you get off shorter runways, fly over taller mountains, endure longer with a failed alternator, or carry more baggage?" adds little to the discussion. I say this because making an airplane light is accomplished by many decisions to save small amounts of weight by going with option B rather than option A, option D rather than option C, etc. The cumulative result of all of these decisions does indeed allow one to get off quicker, climb faster, carry more baggage, etc. However, if we were to evaluate each decision individually, as you seek to do with lithium batteries, probably none of them achieve a meaningful difference in aircraft performance. The question to ask is not what the effect will be on aircraft performance. We already know that. This is no mystery. The question is already answered, because every pound counts just as much as every other pound when it comes to weight related performance whether it be a lighter battery, the choice of titanium over stainless steel for the firewall, or the decision to go on a diet to achieve a smaller beer belly. It seems to me the important questions are "How does the cost of lithium compare to the cost of lead acid?" and "How does the safety of lithium compare to the safety of lead acid?" Those questions are important. Questions of weight related aircraft performance are merely rhetorical. ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Nov 02, 2014
Subject: Re: lithium facts
Yes, I should have included that. Also I should have included "How does Li compare to Pb with respect to cranking the engine?" On Sun, Nov 2, 2014 at 3:29 PM, Robert Borger wrote: > Ken, > > You missed one question: How does the performance of Li battery technology > compare to Pb with respect to maintaining our necessary electronic > equipment (aka electro-whizzies) until we can make a safe return to terra > firma. That was the area of greatest deficiency I found when doing my > brief evaluation. > > Blue skies & tailwinds, > Bob Borger > Europa XS Tri, Rotax 914, Airmaster C/S Prop (75 hrs). > Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP > 3705 Lynchburg Dr. > Corinth, TX 76208-5331 > Cel: 817-992-1117 > rlborger(at)mac.com > > On Nov 2, 2014, at 6:04 PM, Ken Ryan wrote: > > Bob, > > It seems to me that your question "can you get off shorter runways, fly > over taller mountains, endure longer with a failed alternator, or carry > more baggage?" adds little to the discussion. I say this because making > an airplane light is accomplished by many decisions to save small amounts > of weight by going with option B rather than option A, option D rather than > option C, etc. The cumulative result of all of these decisions does indeed > allow one to get off quicker, climb faster, carry more baggage, etc. > However, if we were to evaluate each decision individually, as you seek to > do with lithium batteries, probably none of them achieve a meaningful > difference in aircraft performance. > > The question to ask is not what the effect will be on aircraft > performance. We already know that. This is no mystery. The question is > already answered, because every pound counts just as much as every other > pound when it comes to weight related performance whether it be a lighter > battery, the choice of titanium over stainless steel for the firewall, or > the decision to go on a diet to achieve a smaller beer belly. It seems to > me the important questions are "How does the cost of lithium compare to the > cost of lead acid?" and "How does the safety of lithium compare to the > safety of lead acid?" Those questions are important. Questions of weight > related aircraft performance are merely rhetorical. > > * > > > * > > ________________________________________________________________________________
Date: Nov 03, 2014
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Make A Contribution To Support Your Lists
Dear Listers, There is no advertising income to support the Matronics Email Lists and Forums. The operation is supported 100% by your personal Contributions during the November Fund Raiser. Please make your Contribution today to support the continued operation and upgrade of these services. You can pick up a really nice gift for making your Contribution too! You may use a Credit Card or Paypal at the Matronics Contribution Site here: http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you in advance for your generous support! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Subject: Radio Transmits Poorly Only When On The Ground
From: "DaveG601XL" <david.m.gallagher(at)ge.com>
Date: Nov 03, 2014
I have a gremlin that I don't know how to troubleshoot. I have a 601XL all-metal airplane with an Icom A-200 radio, a RAMI com antenna mounted on the top skin and connected with RG-400 cable. I did all the installation myself. I have had this flying for 6 years now. It transmits just fine in the air, but when I initially installed it, I would get comments that it was a bit garbled while transmitting on the ground. It was always good enough though, as I could still carry on a 2-way conversation, plus I was able to operate out of tower controlled airports and not get any negative radio comments. Receiving wise, I have always been able to hear just fine whether on the ground or in the air. Just this summer, I started to get comments from fellow pilots that I was totally unreadable while transmitting on the ground. It would become crystal clear as soon as I took off. Does anyone have any thoughts of why this could be occurring or any place in particular I should start my troubleshooting?? Thanks, -------- David Gallagher Zodiac 601 XL-B: flying, 280+ hours now Next project under construction: Finish my father's Aircamper Read this topic online here: http://forums.matronics.com/viewtopic.php?p=432802#432802 ________________________________________________________________________________
Date: Nov 03, 2014
From: Henador Titzoff <henador_titzoff(at)yahoo.com>
Subject: Re: lithium facts
>________________________________ > >On Sun, Nov 2, 2014 at 2:11 PM, Robert L. Nuckolls, III wrote: > > >>My second point is: Could a simple solid state DC voltage regulator be designed to bring the 16.8 V. down to 14.4 V? This would maximize the potential of the lithium battery. >> >> >> Bob, if a regulator were designed to bring the voltage down to 14.4V, it >> would have to deal with the primary purpose of the battery - to start the >> engine. That's a lot of amps, making the design more difficult, expensive >> and of course, adding more weight.. It is also one more system to >> maintain and possibly fail in flight. >> --Henador >> >>This is exactly what the makers of computers, tablets, >>cell phones, and other products do. They use chargers >>designed for the battery voltage selected . . . and discharge >>to switch-mode power supplies that offers the desired system >>voltage. Unfortunately, our 'charger' is that belt driven >>thingy up front that is not especially tailored to the >>care and feeding of lithium. Even if it were, then yes, we'd >>need some mater of dc/dc converter to re-flavor the volts >>to 14.4. >> >> >> Bob, tablets and smartphones have two advantages in this >> regard. First, they are neatly packaged and designed to >> work with a single design per device. This means that the >> designers maximize all parameters to prevent EMI, and >> EMS and power utlization. >> >> >> Second, once the design is "thoroughly" tested, they make >> gazillions of the same thing. Our experimental airplanes are >> one of a kind, which means each one is a different design, >> electrical-wise. We don't have good control of EMI, EMS >> and power utilization across our experimental fleets as it is. >> And of course, it will add weight, more maintenance and >> decrease system reliability. >> --Henador >>The thrust of my articles is to explore the cost/benefit >>ratio for 'going lithium'. After you've spent the dollars >>for the premium product, can you get off shorter runways, >>fly over taller mountains, endure longer with a failed >>alternator, or carry more baggage? >> >> >> Bob, you might be able to, because your wallet will weigh >> less. >> --Henador >> >> ________________________________________________________________________________
Date: Nov 03, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: lithium facts
At 18:29 2014-11-02, you wrote: >Ken, > >You missed one question: How does the >performance of Li battery technology compare to >Pb with respect to maintaining our necessary >electronic equipment (aka electro-whizzies) >until we can make a safe return to terra >firma. That was the area of greatest deficiency >I found when doing my brief evaluation. The present studies are focused on understanding the capabilities and limits of the lithium technologies and systems integration issues to be resolved. There is no answer to your question based purely on chemistry or application. I was asked by a supplier of lithium products to help them craft an application chart . . . a table of various OBAM aircraft/engines with boxes citing the recommended lithium product. I'm not sure they really understood my reluctance to participate in such an adventure. My advice to them was simple. Tell the customer EVERYTHING they need to know to integrate the technology into their project and how to SIZE it to the task as defined by that customer's design goals. I took them to task for that "lead-acid equivalency" bull-hocky with a suggestion that they were hanging their fanny way out in the breeze for a lawsuit. The widow of some pilot downed in the mountains might have a foundation in PHYSICS to hypothesize that "Your recommendation of lithium product Z to replace my husband's lead-acid product X was the proximate cause of his panel going dark 30 minutes sooner than if he had NOT followed your recommendation." At the same time, the OBAM aviation community has both opportunity and encouragement to gather ALL the details necessary to make the change-out . . . based on personal design goals . . . not some poorly crafted substitution chart offered by the manufacturer. Patience my friend. We're learning more every day but data upon which your question depends is not yet in hand. At 18:04 2014-11-02, you wrote: Bob, It seems to me that your question "can you get off shorter runways, fly over taller mountains, endure longer with a failed alternator, or carry more baggage?" adds little to the discussion. I say this because making an airplane light is accomplished by many decisions to save small amounts of weight by going with option B rather than option A, option D rather than option C, etc. The cumulative result of all of these decisions does indeed allow one to get off quicker, climb faster, carry more baggage, etc. However, if we were to evaluate each decision individually, as you seek to do with lithium batteries, probably none of them achieve a meaningful difference in aircraft performance. The question to ask is not what the effect will be on aircraft performance. We already know that. This is no mystery. The question is already answered, because every pound counts just as much as every other pound when it comes to weight related performance whether it be a lighter battery, the choice of titanium over stainless steel for the firewall, or the decision to go on a diet to achieve a smaller beer belly. It seems to me the important questions are "How does the cost of lithium compare to the cost of lead acid?" and "How does the safety of lithium compare to the safety of lead acid?" Those questions are important. Questions of weight related aircraft performance are merely rhetorical. No argument there. But for all of lithium's uber-hyped features, WEIGHT is the big-bear in the woods. Okay, sit down an make a list of ALL opportunities to reduce aircraft empty weight in order of their probability of implementation and costs. Hmm . . . carbon fiber RV-7?. Aluminum IO-360? Smaller tires? Leave off the brakes? Yeah, the list is silly . . . but I use it to emphasize the fact that our airplanes are NOT clean piece of paper designs where weight savings reighns supreme over perhaps strength, handling qualities, payload, cockpit comforts, etc. etc. I'm recalling Voyager here . . . an airplane that needed 5 pounds of fuel to carry 1 pound of airplane around the world. Uncle Burt took the task so seriously that he installed B&C regulators without their housings . . . the electronics mounted to covers were stood up on spacers. Saved a few ounces. THAT approach to 1000 weight savings decisions go directly toward success or failure of the mission. But back in the RV builder's shop. Just how many opportunities REALLY exist for reduction of weight? The battery as a real chunk of lead/plastic is an obvious candidate . . . so what size lithium battery will DO EVERYTHING the existing lead-acid battery is expected to do? I am in the early stages of discovery that the lithium product dropped into a lead-acid optimized system is physically prevented from exploiting the full capabilities of the contained chemistry. This means that a direct lithium replacement might have to be $TWICE$ as large as originally thought just to store and deliver the same energy. OUR discussions/investigations are not conducted for the benefit of those who use a battery only for engine cranking. I am operating under the design goal of finding out exactly how many pounds and cubic inches of lithium are required to make a 1:1 change out. Early discoveries suggest that the real numbers for weight savings and costs are not nearly so attractive as the ads would like us to believe. All creative ventures from cooking to building airplanes to crafting a good house paint call for a knowledge of properties of materials and management of energy. Until we know those properties and how they influence our energy management, the answer is unclear. Finally, there are so few real opportunities to reduce weight beyond selection of bolt-on parts. So I'll suggest that the prudent owner/operator's costs for making the switch has little opportunity to make observable improvements in aircraft performance. Suggest you catch up on the lithium discussions thus far with a review of first three articles in Kitplanes and discussions here on the List over the last year. Bob . . . ________________________________________________________________________________
Date: Nov 03, 2014
From: Charlie England <ceengland7(at)gmail.com>
Subject: Re: Radio Transmits Poorly Only When On The Ground
On 11/3/2014 6:06 AM, DaveG601XL wrote: > > I have a gremlin that I don't know how to troubleshoot. I have a 601XL all-metal airplane with an Icom A-200 radio, a RAMI com antenna mounted on the top skin and connected with RG-400 cable. I did all the installation myself. I have had this flying for 6 years now. It transmits just fine in the air, but when I initially installed it, I would get comments that it was a bit garbled while transmitting on the ground. It was always good enough though, as I could still carry on a 2-way conversation, plus I was able to operate out of tower controlled airports and not get any negative radio comments. Receiving wise, I have always been able to hear just fine whether on the ground or in the air. > > Just this summer, I started to get comments from fellow pilots that I was totally unreadable while transmitting on the ground. It would become crystal clear as soon as I took off. Does anyone have any thoughts of why this could be occurring or any place in particular I should start my troubleshooting?? > > Thanks, > > -------- > David Gallagher > Zodiac 601 XL-B: flying, 280+ hours now > Next project under construction: Finish my father's Aircamper > > Everybody, or just some other pilots? I have a similar issue with my MicroAir when in receive mode and flying within a few hundred feet of another a/c. I'm pretty sure that the AGC (automatic gain control) in the MicroAir doesn't have enough range to avoid overdriving its input when the transmitting a/c is close. Other radios don't have this problem in the same environment. Charlie ________________________________________________________________________________
Date: Nov 03, 2014
From: Charlie England <ceengland7(at)gmail.com>
Subject: Re: lithium facts
This sounds like 'a failure to communicate.' There would be no electrical performance advantage to Lithium (either will crank the engine), and there could (likely) be a disadvantage (in endurance). So for me, it really boils down to whether the weight savings is worth the pounds saved, and whether the pounds saved is worth the likely reduction in endurance and the unknown increase in risk due to failure (fire). Now if I could add a second alternator with its controls (for unlimited endurance) and combined with the lithium starting battery, weigh the same or less than single alternator & lead-acid battery, that would begin to tip the scales toward lithium. But the the money and safety questions remain to be resolved. Charlie On 11/2/2014 6:04 PM, Ken Ryan wrote: > Bob, > > It seems to me that your question "can you get off shorter runways, > fly over taller mountains, endure longer with a failed alternator, or > carry more baggage?" adds little to the discussion. I say this because > making an airplane light is accomplished by many decisions to save > small amounts of weight by going with option B rather than option A, > option D rather than option C, etc. The cumulative result of all of > these decisions does indeed allow one to get off quicker, climb > faster, carry more baggage, etc. However, if we were to evaluate each > decision individually, as you seek to do with lithium batteries, > probably none of them achieve a meaningful difference in aircraft > performance. > > The question to ask is not what the effect will be on aircraft > performance. We already know that. This is no mystery. The question is > already answered, because every pound counts just as much as every > other pound when it comes to weight related performance whether it be > a lighter battery, the choice of titanium over stainless steel for the > firewall, or the decision to go on a diet to achieve a smaller beer > belly. It seems to me the important questions are "How does the cost > of lithium compare to the cost of lead acid?" and "How does the safety > of lithium compare to the safety of lead acid?" Those questions are > important. Questions of weight related aircraft performance are merely > rhetorical. > > On Sun, Nov 2, 2014 at 2:11 PM, Robert L. Nuckolls, III > > > wrote: > > At 15:55 2014-11-02, you wrote: > Hi Bob; > > I have heard, but have no personal experience, that the danger of > fires from lithium iron batteries is much reduced in comparison to > lithium ion batteries, while their weight is only slightly greater. > > To be sure, there are big differences in how the various > chemistries behave AFTER the fire starts . . . but all > battery chemistries from lead-acid to ni-cad, to lithium > store a lot of energy in a relatively small volume. So > all chemistries present some hazard for rapid release of that > energy to varying degrees. Even the out-gassing products > of Li-Iron are combustible. This is why the True Blue batteries > > [] * . . . > have those little 'smoke stacks' on top. They connect to a > vent tube designed to take the nasties over-board in the event > of catastrophic failure within a case DESIGNED to contain > such events. > > To test the integrity of the case, the protective features > of the battery management system (BMS) are disabled and > the test lab puts 42 volts to the array of cells. After > a period of time, a 'fog' of nasties begins to pour from > the vent but case temperatures remain quite nominal . . . > non-hazardous to children and other living things aboard > the airplane. > > The design philosophy calls for getting this electronic version > of nitro-glycerine packaged in a manner that contains > worst-case failures . . . Damn I love FMEAs! Fooey on that > reliability study stuff . . . assume the worst and tame it. > > *So one of my questions is: With which type of battery are you > experimenting? If it's not lithium iron, I suggest you get one of > those too. > > These are lithium-iron . . . > > http://tinyurl.com/m4mlvsq > > <http://tinyurl.com/m4mlvsq>but for the purposes of my articles, > it doesn't matter. If > the cells being offered by the various vendors take FMEA > into account and drive risks to acceptably low levels, > we have to assume that the energies contained are (1) > only allowed to get out through the terminals as electron > flow or (2) are very low risk due to management of manufacturing > quality and/or some manner of de-rating . . . like operating > them in the lower half of their energy storage tank? > > My second point is: Could a simple solid state DC voltage > regulator be designed to bring the 16.8 V. down to 14.4 V? This > would maximize the potential of the lithium battery. > > This is exactly what the makers of computers, tablets, > cell phones, and other products do. They use chargers > designed for the battery voltage selected . . . and discharge > to switch-mode power supplies that offers the desired system > voltage. Unfortunately, our 'charger' is that belt driven > thingy up front that is not especially tailored to the > care and feeding of lithium. Even if it were, then yes, we'd > need some mater of dc/dc converter to re-flavor the volts > to 14.4. > > The thrust of my articles is to explore the cost/benefit > ratio for 'going lithium'. After you've spent the dollars > for the premium product, can you get off shorter runways, > fly over taller mountains, endure longer with a failed > alternator, or carry more baggage? > > The design decisions are sort like those we should have > considered when we put those headers and 4-bbl carburetors on > our school transportation car . . . when we were so strapped > for cash that the used tire store was more likely to get > our business than Firestone. Good decision making is called > spontaneous organization, the science of elegant trade-offs. > > > I have read the AeroElectric Connection through a second time and > really appreciate the work you do. > Cheers! > > Thank you for that endorsement. I'm pleased that you find > the work useful. > > Bob . . . > > ________________________________________________________________________________
Date: Nov 03, 2014
From: Cherie&Ken <yellowduckduo(at)gmail.com>
Subject: Re: Radio Transmits Poorly Only When On The Ground
I had a somewhat similar issue with that radio. At the time I had an assortment of headsets with different but not definitive results. Opening the case and reducing the mic gain helped but a slightly different setting seemed optimum for each headset . Eventually I noticed that the problem was worse in the morning and typically went away after 10 or 15 minutes by which time I was usually airborne. When I asked David Clark whether this might have anything to do with my mic they said yes it could and they offered to replace it which did indeed fix the issue for me. I bought a second DC headset and have been happy ever since. Ken On 03/11/2014 2:45 PM, Charlie England wrote: > > > On 11/3/2014 6:06 AM, DaveG601XL wrote: >> >> >> I have a gremlin that I don't know how to troubleshoot. I have a >> 601XL all-metal airplane with an Icom A-200 radio, a RAMI com antenna >> mounted on the top skin and connected with RG-400 cable. I did all >> the installation myself. I have had this flying for 6 years now. It >> transmits just fine in the air, but when I initially installed it, I >> would get comments that it was a bit garbled while transmitting on >> the ground. It was always good enough though, as I could still carry >> on a 2-way conversation, plus I was able to operate out of tower >> controlled airports and not get any negative radio comments. >> Receiving wise, I have always been able to hear just fine whether on >> the ground or in the air. >> >> Just this summer, I started to get comments from fellow pilots that I >> was totally unreadable while transmitting on the ground. It would >> become crystal clear as soon as I took off. Does anyone have any >> thoughts of why this could be occurring or any place in particular I >> should start my troubleshooting?? >> >> Thanks, >> >> -------- >> David Gallagher >> Zodiac 601 XL-B: flying, 280+ hours now >> Next project under construction: Finish my father's Aircamper >> >> > Everybody, or just some other pilots? I have a similar issue with my > MicroAir when in receive mode and flying within a few hundred feet of > another a/c. I'm pretty sure that the AGC (automatic gain control) in > the MicroAir doesn't have enough range to avoid overdriving its input > when the transmitting a/c is close. Other radios don't have this > problem in the same environment. > > Charlie > > _ ________________________________________________________________________________
Date: Nov 03, 2014
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: lithium facts
At 19:15 2014-11-02, you wrote: >Yes, I should have included that. Also I should have included "How >does Li compare to Pb with respect to cranking the engine?" There is no reason for any builder to believe that lithium products are not suited for cranking their engine -OR- running all desired electro-whizzies for a duration that meets design goals. Further, if you have an AGM battery installed that already meets your performance goals, then a lithium replacement for that battery will probably be lighter and occupy less volume. If your missions are day-vfr only and you have no battery only endurance requirements, then you're on pretty solid ground to accept the marketer's "lead acid equivalency" or "drop in replacement" assertions at face value. Further, your purchase will be MUCH lighter and smaller. I'm presently in possession of one of these products: http://tinyurl.com/jwk9wcu Note that the ad says this is a 'drop in' replacement for the Yuasa YTX20 series batteries (18 ah at a 10 hour rate), the YTX24 series (21 a.h.) and the UB12350 (35 a.h.). This statement should raise some eyebrows. The ETX36 may indeed CRANK like all of these batteries it purports to replace. Here's part of the data I've collected off this sample thus far: Emacs! When loaded to 5Amps, this battery consistently delivers about 140 watt-hours of stored energy for a 2-hour rate of 11.5 ampere-hours. We also see that this battery's charge cycle is pretty well ended at 12 volts, one full volt higher than end of charge on an SLVA battery.


October 18, 2014 - November 03, 2014

AeroElectric-Archive.digest.vol-mn