AeroElectric-Archive.digest.vol-pm

June 30, 2020 - July 27, 2020



      punch holes in the Teflon over time. Rubber hoses are naturally conductive enough
      and brake lines don't have flow. BTW I have the impression -3 hoses are not
      available conductive because they are used for brake lines and there is no
      flow.
      
      Tom Swearengen is an expert you could ask. https://www.tsflightlines.com/about-us.html
      
      --------
      John Bright, RV-6A, at FWF, O-360
      Z-101 single batt dual alt SDS EM-5-F.
      john_s_bright(at)yahoo.com, Newport News, Va
      https://drive.google.com/drive/folders/1u6GeZo6pmBWsKykLNVQMvu4o1VEVyP4K
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=497086#497086
      
      
________________________________________________________________________________
From: "Matthew S. Whiting" <m.whiting(at)frontier.com>
Subject: Re: WireViz
Date: Jun 30, 2020
This probably does not meet your ease of learning requirement, but I learned a couple of weeks ago that the Micro-cap software became available for free last December when the company that makes it decided to shut down. It is a quite sophisticated package that formerly cost several thousand dollars. It allows you to not only draw schematics, but use real components and then get very faithful simulation results. I am using LEDs to test every switch path and it allows you to simulate relays and even motors. I can turn on my master switch and see the bus energized and then I can push the start switch and watch the starter motor turn. It gives nearly 100% verification of correctness before the airplane is ever wired. It does require just a little learning, but here are several good tutorials for Micro-cap on youtube. I tried the free SolidWorks package from EAA, but I could not get the electrical package to install correctly on my system (I run Windows 10, but on a Mac using Parallels Desktop). Maybe if you have a straight Windows/PC combination it will work. I kept getting an error that it could not install the SQL database that it needs so I finally gave up and went looking again and stumbled onto the free Micro-cap. So far, so good. The only thing is that it doesnt really do harness design, only schematic level work and simulation of said schematics. The bundling and such will have to be done manually still. The only real shortcoming I have found is that it does not include a fuse component. It shows the current during simulation so you can size things, but it would be great to be able to install a fuse and test all combinations of devices to ensure that calculations for wire size and such have been done correctly. Matt Sent from my iPad > On Jun 29, 2020, at 8:25 PM, prestonkavanagh wrote: > > > "I used LibreOffice Draw to make my wiring diagrams. It worked but was pretty time-consuming." > > IF WireViz is the new best choice for documenting cables, what's the choice for the schematics? I want to add details to a Z101 foundation. Absent software it will be pencil lines on a paper printout, and that's well short of the standard. What is the recommended software? Recognize that for me this is rare and occasional use - I'll give up some functionality for drag and drop simplicity. > > Regards, PK ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jun 30, 2020
Joe, thank you for your comments. > > The schematic diagram is overly complicated. > The utility bus can be eliminated and those loads can be powered directly from the Main power bus. > Both avionics buses can be eliminated and those loads can be powered directly from the Essential bus. Utility bus is now eliminated with latest version. I know the avionics buses make it more complicated and more expensive. I prefer to keep them for convenience. The risk of loosing all avionics is mitigated by having the PFD with main Garmin components fed from the MAIN BUS and ESS BUS directly; additionally the avionics buses are split -should 1 side fail, there will be always one nav/com awailable on the other side. > The two alternators will be connected in parallel whenever both contactors are energized. > Is one of the alternators set at a lower output voltage than the other one? > The two relays are unnecessary failure points. That's correct. ALT-2 is set at lower voltage. It's idle as long as voltage on the ESS BUS does not drop to 13.8V (ALT-1 set at 14.4V) > Eventually some other pilot will fly your plane. > Will that pilot know what to do when some component fails? The system is designed so that no action is required if a component or alternator fails. Action is required in case of emergency only: electrical smoke / elec. fire. And this was one of my goals -to be able to isolate the MAIN BUS from the ESS BUS. So that in case of worst scenario: IMC with elec smoke, I could potentially isolate the the hard fault and be able to land IMC with limited but capable equipment. I'm still open to suggestions, especially if you see more potential issues or if my approach is incorrect. -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497095#497095 ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jun 30, 2020
bobmeyers wrote: > I would rethink what you are trying to accomplish. > > With all the monkey motion going on, it would seem you would be better served going with a Z-14 rather than a gummed up Z-101. > > Why an avionic bus at all let alone two? I would kill them both and their relays. > > A utility bus seems way over the top. If you wish to control a utility device just have a power switch for that device co-located with it. I would kill the utility bus > > If the motivation for the avionic buses is to avoid brown out of all the avionic devices not on the GAD 27, a Z-14 system will solve that for you. Most of the Garmin devices have a second power input you can connect to a second bus. You can use a bridge rectifier to enable dual power feeds to any device that only has one power input. > > When I wired my RV14 I first drew up something similar to the ideas behind Z-101. If the current Z-101 had been around I may have been more confident in using that kind of layout. I went with a Z-14 layout instead. > > When I get in my plane, I turn on batt 2 and all the avionics come up and stay up. I turn on batt 1 as part of my startup checklist. During engine start, no brown outs to the avionics occur. > > This is the only reason I didn't go with my sorta Z-101 back then. I can think of no other reason to choose between a straight Z-101 or a Z-14. Bob, thank you for your comments. I like to stay with 1 battery and 2 alternators. Avoid an extra battery and additional switch and contactor for the X-TIE. I agree about the UTIL BUS, it was eliminated with the latest version and the UTIL switch moved for the specific equpment. -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497096#497096 ________________________________________________________________________________
Date: Jun 30, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Let's not loose focus
> >The only real shortcoming I have found is that it does not include a >fuse component. It shows the current during simulation so you can >size things, but it would be great to be able to install a fuse and >test all combinations of devices to ensure that calculations for >wire size and such have been done correctly. Is this a simulation app? Calculations for wire size etc? A word of caution. Take care spending a lot of time wrestling with software installation and familiarization that (1) doesn't add to meeting design goals and (2) simply goes to confirmation of exceedingly rudimentary decisions . . . wire sizes and fuses . . . really? The PRIMARY concern is to craft a failure tolerant system that has low parts count, minimized crew controls that beg for proper decisions in flight followed up by minimized weight and cost of ownership. All those AC43-13 driven 'calculations' and admonitions are like studying how to boil eggs . . . There's a thread running now that claims roots in Z101. ALL of the z-figures were crafted with a particular airframe/mission in mind. Occasionally I run a across a builder's assertion that "I took Zxx and crafted a really whippy electrical system." Then I find the drawings only slightly resemble the the referenced Z-figure due poorly reasoned changes. In some cases, the differences created failure modes hazardous to people and other living things. The builder of this airplane attended my seminar and bought the book . . . but failed to join us here on the List before crafting his own "whippy" electrical system: https://tinyurl.com/msfmldj There was no critical review of the electrical system condition/architecture for this accident . . . but I'd bet $100 that root cause for this incident would have been one of those "Gosh . . . I could have had a V8" moments: https://tinyurl.com/y7xksy6v Finally, there's this sad story of a horrifyingly dismissive attitude toward the simple physics of flight, aviation legacy processes/practices and just common sense. https://tinyurl.com/mwbk9qs Root cause for ALL of these (an many more) bad days in the cockpit was stone simple. Years ago, I used this tag on my email signature: //// (o o) ===========o00o=(_)=o00o======== < Go ahead, make my day . . . > < show me where I'm wrong. > ================================ This was in no way intended to be tongue- in-cheek . . . it's serious . . . some times deadly serious. If I've put my foot in a tar bucket, I'm the FIRST person that needs to know about it. A teacher's worst nightmare is the discovery of an ignorant or careless complicity in the dissemination of poor if not hazardous information. If one wishes to exploit a z-figure, then start with the drawing AS-PUBLISHED. Study it for failure to meet personal design goals. If changes are indicated . . . DISCUSS THOSE GOALS RIGHT HERE on the List. If changes are warranted or a new z-figure is useful then by all means let's do it. But make sure that design goals are (1) realistic and (2) improve the failure mode effects analysis. This List is more than a SOURCE FOR GOOD info . . . it's a FILTER FOR BAD info. To my way of thinking no single failure will create an emergency situation. Further, your plan-B checklist should have a minimum of crew tasks for failure mitigation (like flip two switches . . . and keep flying?) and no requirement for in-flight analysis. Save those gray- mater exercises for in the hangar. Trust me . . . wire and fuse sizes are wwwaaayy down the list of your building concerns. Bob . . . ________________________________________________________________________________
Date: Jun 30, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Minimum length of fusible link wire segment
At 07:18 PM 6/19/2020, you wrote: >Bob, in a recent post you state that there is a 9-inch rule of >thumb minimum length for fusible link wire segments. Could you >explain the physics behind that, please? > >Pat Sorry to take so long on this . . . it took a few miles of 'asphalt engineering' to figure out how best to explain it. I THINK I've got a way . . . let's give it a try . . . Fusible link performance, indeed performance of any fusible circuit protective device is tightly bound to the fact that most electrical conductors have a positive temperature coefficient of resistance. This means, it's resistance rises with temperature of the conductor. The rate of temperature rises is a function of power (watts) dissipated in the conductor mass which is the product of current (amps) times resistance (ohms). Consider a piece of wire, any gage, hanging out in space with some current flowing through it. Here's a 22AWG wire that has been happily carrying 20A for some time. Note that I attached a thermocouple to the sample wire out in the middle of the rather significant free span. Suppose I conducted this experiment with, say a 1" piece of wire? How might we guess that center-span's rate-of-rise would differ for the two cases? http://aeroelectric.com/Pictures/Wire/22AWG_20A.pdf It's intuitive that heat generated in the wire is conducted to the ends. Rate of rise and temp equilibrium is influenced by sinking effects of the terminals and radiation into surrounding air. It's easy to deduce that a short piece of wire is more resistant to fusing than a longer one. As a practical matter, the opening of an electrically fusible segment tends to 'center up' on the span. This is seen in the pictures of fuses attached. As temperature begins to rise, heat is generated all across the span and conducted in both directions from any single point. The CENTER of the span is least able to reject heat to it's adjacent mass . . . it's getting warmed up from both directions and also rising the fastest due to effects of positive temperature coefficient. Rising resistance increases electrical power dissipated at that location more rapidly than anywhere else along the span. Hence the temperature rise is regenerative . . . the hotter it gets, the faster it warms up. How long does this take? Complex question depending on a constellation of conditions. Fuse and breaker manufacturers work diligently to achieve predictable performance in their products. Here's a well written piece that explains the thermal fiddling necessary to achieve predictable i.e. fast versus slow blowing characteristic in fuses. How about that little fly-spec of heat sink material in the slow blo cartridge fuse? https://tinyurl.com/ybkndmrc It easy to see that control of the environment surrounding the fusible event is critical. A fusible link is in the 'HULK' family of protective devices. Like its cousins, the ANL, MANL and similar 'current limiters', none are suited to the protection of the more pedestrian appliance feeders. The fusible link is SLOW and intended to clear major faults (HUNDREDS+ AMPS) in the system bus structure while maintaining a robust indifference to rather severe transient overload. Unlike our little plastic ATC friends that can be 'hammered' into lower operating currents by repeated excursions close to but still short of their ratings. Getting back to your question: Would a 6" piece of fusible link fail to function? How about a 1" piece? Probably not. They're still the weakest link in the faulted pathway. I am GUESSING that 9" figure is probably some fusible link designer's 'happy place' for repeating the in-service design goals he was working with. Or perhaps it's a legacy hand-over from an automotive industry specification. In any case, wanting to shorten 'em up a tad is not seriously significant to our task. My own 'happy place' would be 6". Hope this helps . . . Bob . . . ________________________________________________________________________________
From: Bob Verwey <bob.verwey(at)GMAIL.COM>
Date: Jul 01, 2020
Subject: Re: Minimum length of fusible link wire segment
Elucidating Indeed, Mr N! Best Regards, Bob Verwey 082 331 2727 On Wed, 1 Jul 2020 at 00:06, Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 07:18 PM 6/19/2020, you wrote: > > Bob, in a recent post you state that there is a 9-inch rule of > thumb minimum length for fusible link wire segments. Could you > explain the physics behind that, please? > > Pat > > > Sorry to take so long on this . . . it took a few > miles of 'asphalt engineering' to figure out how best > to explain it. I THINK I've got a way . . . let's > give it a try . . . > > Fusible link performance, indeed performance of any > fusible circuit protective device is tightly bound > to the fact that most electrical conductors have > a positive temperature coefficient of resistance. > This means, it's resistance rises with temperature > of the conductor. > > The rate of temperature rises is a > function of power (watts) dissipated in the > conductor mass which is the product of current > (amps) times resistance (ohms). Consider a piece > of wire, any gage, hanging out in space with some > current flowing through it. > > Here's a 22AWG wire that has been happily > carrying 20A for some time. Note that I > attached a thermocouple to the sample wire > out in the middle of the rather significant > free span. Suppose I conducted this experiment > with, say a 1" piece of wire? How might we > guess that center-span's rate-of-rise would > differ for the two cases? > > http://aeroelectric.com/Pictures/Wire/22AWG_20A.pdf > > It's intuitive that heat generated in the > wire is conducted to the ends. Rate of rise > and temp equilibrium is influenced by sinking > effects of the terminals and radiation into > surrounding air. It's easy to deduce that a > short piece of wire is more resistant to > fusing than a longer one. > > As a practical matter, the opening of an > electrically fusible segment tends to 'center up' > on the span. This is seen in the pictures of fuses > attached. As temperature begins to rise, heat > is generated all across the span and conducted > in both directions from any single point. The > CENTER of the span is least able to reject heat > to it's adjacent mass . . . it's getting warmed > up from both directions and also rising the fastest > due to effects of positive temperature coefficient. > > Rising resistance increases electrical power dissipated > at that location more rapidly than anywhere else along > the span. Hence the temperature rise is regenerative > . . . the hotter it gets, the faster it warms up. > > How long does this take? Complex question depending > on a constellation of conditions. Fuse and > breaker manufacturers work diligently to achieve > predictable performance in their products. > > Here's a well written piece that explains the > thermal fiddling necessary to achieve predictable > i.e. fast versus slow blowing characteristic in fuses. > How about that little fly-spec of heat sink material > in the slow blo cartridge fuse? > > https://tinyurl.com/ybkndmrc > > It easy to see that control of the environment > surrounding the fusible event is critical. > > A fusible link is in the 'HULK' family > of protective devices. Like its cousins, > the ANL, MANL and similar 'current limiters', > none are suited to the protection of the > more pedestrian appliance feeders. The > fusible link is SLOW and intended to clear > major faults (HUNDREDS+ AMPS) in the system > bus structure while maintaining a robust > indifference to rather severe transient overload. > > Unlike our little plastic ATC friends that > can be 'hammered' into lower operating > currents by repeated excursions close to > but still short of their ratings. > > Getting back to your question: Would a 6" > piece of fusible link fail to function? > How about a 1" piece? Probably not. They're > still the weakest link in the faulted pathway. > > I am GUESSING that 9" figure is probably some > fusible link designer's 'happy place' for repeating > the in-service design goals he was working with. > Or perhaps it's a legacy hand-over from an automotive > industry specification. > > In any case, wanting to shorten 'em up a tad is > not seriously significant to our task. My own > 'happy place' would be 6". Hope this helps . . . > > > Bob . . . > ________________________________________________________________________________
Subject: Re: Let's not loose focus
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 01, 2020
> There's a thread running now that claims > roots in Z101. ALL of the z-figures > were crafted with a particular airframe/mission > in mind. Occasionally I run a across a builder's > assertion that "I took Zxx and crafted a really > whippy electrical system." Then I find the > drawings only slightly resemble the the > referenced Z-figure due poorly reasoned > changes. > > In some cases, the differences created > failure modes hazardous to people and other > living things. I guess it's me. That's the reason I shared my schematics on this forum. I don't need to be an example for accident analysis post-mortem. I would appreciate your comments. I am especially interested in NO GO issues and failure analysis. I understand a load analysis is required to determine proper fuse ratings+wire size -I'll attach the load analysis to my thread.. Where I think it will work, you might find a critical issue.. -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497112#497112 ________________________________________________________________________________
Subject: IS a COM ANTENNA GROUND PLANE NECESSARY
From: "user9253" <fransew(at)gmail.com>
Date: Jul 01, 2020
A friend of mine is building a Kitfox S7. It is 99 percent completed. He installed the com antenna in the vertical stabilizer which has steel tube and wood ribs and fabric cover which has been professionally painted. It is definitely not an ideal location. A concern that I have is that there is no ground plane. The antenna base is mounted to a wooden rib. All that is visible or accessible is the BNC connector and coax. He installed the antenna there because someone else did so on their plane and claimed that it worked. Questions: 1. Should he try transmitting on the com radio to see how well the antenna works and the range? Or could the radio be damaged by reflected power? 2. Can a ground plane be made by removing the outer insulation from the RG-58 coax and soldering two wires to the shield near the BNC connector? One of the two wires would droop down and forward, the other would droop down and aft. 3. Would a new antenna work if installed inside of the steel tube fuselage? 4. Is he better off installing a new antenna on the outside of the fuselage? -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497115#497115 ________________________________________________________________________________
Date: Jul 01, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Let's not loose focus
> >I guess it's me. That's the reason I shared my schematics on this >forum. I don't need to be an example for accident analysis >post-mortem. I would appreciate your comments. I am especially >interested in NO GO issues and failure analysis. > >I understand a load analysis is required to determine proper fuse >ratings+wire size -I'll attach the load analysis to my thread.. > >Where I think it will work, you might find a critical issue.. Please don't take anything I wrote personally . . . in fact, by bringing your ideas and questions to the List, you do'n the right thing! Keep in mind that there are a lot of subscribers to this list who don't actively participate. Nonetheless they find value in watching what passes by. I try to tailor my offerings for a CLASS as opposed to individuals. We haven't had a personality clash on the List since GMCJetpilot days . . . and I'm hoping that doesn't happen again. I've not engaged in your project as yet for a variety of reasons not the least of which is time. At the same time, I'm intently interested in how the rest of the 'team' are rising to your cause. I am encouraged by what I'm reading. At the same time, I'm protective of our mission and process here. Whenever I encounter a project wherein the builder claims some foundation based on the AeroElectric Connection, I have an obligation to my readers and all who participate here to make sure that the mission and process are not being diluted or modified without foundation in physics and critical thought. Keep up the good work guys! P.S. Remember that fuses/breaker protect wire. The constellation electro-whizzies in our airplanes could not care less what size wire supplies energy as long as it is adequate and reliable. Had a reader some years ago who made a good deal on a nearly full spool of 20AWG Tefzel wire. He wondered if there was any prohibition for using this wire for everything. The answer was "no problem" . . . slightly heavier but it fits all the 20AWG d-sub pins and PIDG termials were no problem either. He COULD populate the fuse block entirely with 7A fuses or anything lower that wouldn't nuisance trip. That project would probably set any faithful adherent to AC43-13 into fits of apoplexy while in fact, except for a few ounces more empty weight on the airplane, no design goals for safety or operation were being ignored . . . and he saved a goodly bit of money on wire and time for having to 'optimize' each fuse/feeder decision. Bob . . . ________________________________________________________________________________
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 01, 2020
On 7/1/2020 8:04 AM, user9253 wrote: > > A friend of mine is building a Kitfox S7. It is 99 percent completed. He > installed the com antenna in the vertical stabilizer which has steel tube and > wood ribs and fabric cover which has been professionally painted. It is > definitely not an ideal location. A concern that I have is that there is no > ground plane. The antenna base is mounted to a wooden rib. All that is > visible or accessible is the BNC connector and coax. He installed the antenna > there because someone else did so on their plane and claimed that it worked. > Questions: > 1. Should he try transmitting on the com radio to see how well the antenna > works and the range? Or could the radio be damaged by reflected power? > 2. Can a ground plane be made by removing the outer insulation from the > RG-58 coax and soldering two wires to the shield near the BNC connector? > One of the two wires would droop down and forward, the other would > droop down and aft. > 3. Would a new antenna work if installed inside of the steel tube fuselage? > 4. Is he better off installing a new antenna on the outside of the fuselage? > > -------- > Joe Gores There are a lot of successful comm antenna installations within steel tube fuselages. That might be the easiest path forward, since getting a long enough ground plane 'whisker' aft of the tail mounted antenna might be a problem. On the other hand, I suspect that any modern comm radio will protect itself from damage, so if he doesn't care about max range transmission/reception, he could just try what he's got. Also, there are lots of ways to make/add ground plane whiskers, even if he ended up with something sub optimal and an asymmetrical coverage pattern. A couple of fittings and adapters should give him a way to add whiskers without cutting into the coax. https://www.google.com/search?q=1/4+wave+antenna+ground+plane&rlz=1C1CHBF_enUS843US843&sxsrf=ALeKk02Mio8mukK9rYmhrx1EsHM2zf4bpw:1593614869209&source=lnms&tbm=isch&sa=X&ved=2ahUKEwia9L-BpqzqAhVDmeAKHVLdD7wQ_AUoAnoECA0QBA&biw=1920&bih=975 Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Jul 01, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
At 08:04 AM 7/1/2020, you wrote: > >A friend of mine is building a Kitfox S7. It is 99 percent completed. He >installed the com antenna in the vertical stabilizer which has steel tube and >wood ribs and fabric cover which has been professionally painted. It is >definitely not an ideal location. A concern that I have is that there is no >ground plane. The antenna base is mounted to a wooden rib. All that is >visible or accessible is the BNC connector and coax. He installed the antenna > there because someone else did so on their plane and claimed that it worked. >Questions: Hmmm . . . 'works' is unqualified . . . a wet string will suffice for communications at some level . . . >1. Should he try transmitting on the com radio to see how well the antenna >works and the range? That's the 'acid test' but first . . . > Or could the radio be damaged by reflected power? by all means he should MEASURE the SWR over the full range of comm frequencies. 2:1 or better over 108 to 136 is usually possible with optimized vhf comm antennas. 3:1 is 'useable' but anything greater is cause for re-evaluation of the installation. >2. Can a ground plane be made by removing the outer insulation from the >RG-58 coax and soldering two wires to the shield near the BNC connector? >One of the two wires would droop down and forward, the other would >droop down and aft. what kind of antenna are we talking about? A simple whip? how did it get attached to the airframe . . . is the coax connector 'grounded' to the steel-tube? If so, nothing else you can 'add' will make any difference. Proximity to conductive structure is your driving condition and will make for a really 'un-round' radiation pattern. >3. Would a new antenna work if installed inside of the steel tube fuselage? again, 'works' is non-qualified. Optimized antennas will first accept the transmitted energy with minimum losses. Second, it will have as close to a omni-directional radiation pattern as practical. Researching the first is easy . . . go measure it. The second is not so easy. We used to run radiation pattern tests on antennas already flying by putting test equipment in the airplane and then flying a couple 360 circles about 50 miles out while measuring the signal received on a calibrated receiver in the airplane. Not easy/cheap to do. Most departures from optimally mounted 1/4-wave whips still 'work' . . . and as long as the pilot is satisfied, details as to radiation patterns don't mater much. SWR is easy to check and is your first clue as to operational efficiency. If an antenna does not readily accept transmitted energy, radiation patterns are somewhat irrelevant. >4. Is he better off installing a new antenna on the outside of the fuselage? I wouldn't hold out for an antenna inside the fuselage being markedly better than inside the vertical fin . . . but that's a WAG. Instrumented testing is the only way to make that call with engineered confidence. Bob . . . ________________________________________________________________________________
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
From: "user9253" <fransew(at)gmail.com>
Date: Jul 01, 2020
Yes, the antenna is a simple 1/4 wave whip. The antenna base is mounted in a wood rib. The antenna base does not touch the steel tube airframe but is 3/4 inch away from a horizontal steel tube and about 6 inches away from a vertical steel tube, not good I know. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497121#497121 ________________________________________________________________________________
From: Richard Girard <aslsa.rng(at)gmail.com>
Date: Jul 01, 2020
Subject: Re: Teflon fuel line
When I tested aluminum parts coming from the paint line at Boeing Auburn all it took was an impedance tester. Alodining conducts electricity, anodizing does not. Rick <http://www.avg.com/email-signature?utm_medium=email&utm_source=link&ut m_campaign=sig-email&utm_content=webmail> Virus-free. www.avg.com <http://www.avg.com/email-signature?utm_medium=email&utm_source=link&ut m_campaign=sig-email&utm_content=webmail> <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> On Mon, Jun 29, 2020 at 9:08 AM user9253 wrote: > > No danger from static for a couple of reasons. > Fuel can only ignite if it is mixed with oxygen (air). Since the fuel > line does not contain air, it can not ignite. And even if there is air i n > the fuel line, the ratio of fuel to air needs to be within a certain rang e > to ignite. The mixture will be too rich. > Even if the fuel air ratio is ideal for combustion, there is still no > need to worry. A metal airplane like your RV-9 will keep all parts of th e > fuel system at the same voltage. No sparks will jump. Some fuel systems > use non-conductive rubber hose. In that case, the danger is not from > static, but from mechanical damage or kinking. > Anodized metal fittings might not be good conductors of electricity, bu t > will conduct enough to prevent high voltages from building up. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497080#497080 > > =========== =========== =========== =========== =========== > > -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
Date: Jul 01, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
At 12:54 PM 7/1/2020, you wrote: > >Yes, the antenna is a simple 1/4 wave whip. The antenna base is mounted in >a wood rib. The antenna base does not touch the steel tube airframe but is >3/4 inch away from a horizontal steel tube and about 6 inches away from a >vertical steel tube, not good I know. 3/4 inch away from an airframe conductor and NOT electrically attached to it? So it's all covered up and painted over? I think an SWR check would be pointless but perhaps interesting . . . on second thought maybe important. Hard data on the down-side of installing an antenna the wrong way is a teaching moment opportunity. He's between a rock and a hard place. If there are builders flying this configuration and reporting satisfactory performance, it's going to be difficult/disappointing to wrap his arms around the next stage. Plan B is an antenna mounted to a tab which is electrically common with structure. Try mounting it inside the fuselage with widest practical separation from structure/cables. An SWR check is still a good idea . . . you may find that proximity effects to the structure have electrically lengthened the antenna . . . SWR will minimize at some point below band-center. If it's under 3:1 overall, leave it alone. If over 3:1 at the lower edge, you can consider trimming the tip off in little bits (1/4" at a time) to bring antenna resonance up a bit. I'm noticing that handy little digital VHF/UHF swr meters are sorta drying up on eBay, et. als. This is one of my favorites https://tinyurl.com/ybfyl9fo it used to be offered by 20 or more suppliers, could only find a handful of offers Here's another which would suit our purposes https://tinyurl.com/ydy327v7 It would be useful for you to track this builder's experience . . . perhaps we could craft a 'shop notes' article for archiving on aeroelectric.com If getting your own SWR meter is not practical, I can loan you mine. Bob . . . ________________________________________________________________________________
Subject: Re: Teflon fuel line
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 01, 2020
What kind of impedance tester? An ohm meter, or a 'megger'? Even a resistance in the 10s of millions of ohms will bleed off a static buildup. A regular ohm meter might well show an open circuit at those levels. I still think the terminations issue is moot with currently available Teflon lined hose, since the hose is impregnated with carbon. Charlie On 7/1/2020 1:03 PM, Richard Girard wrote: > When I tested aluminum parts coming from the paint line at Boeing > Auburn all it took was an impedance tester. Alodining conducts > electricity, anodizingdoes not. > > Rick > > <http://www.avg.com/email-signature?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=webmail> > Virus-free. www.avg.com > <http://www.avg.com/email-signature?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=webmail> > > > On Mon, Jun 29, 2020 at 9:08 AM user9253 > wrote: > > > > > No danger from static for a couple of reasons. > Fuel can only ignite if it is mixed with oxygen (air). Since the > fuel line does not contain air, it can not ignite. And even if > there is air in the fuel line, the ratio of fuel to air needs to > be within a certain range to ignite. The mixture will be too rich. > Even if the fuel air ratio is ideal for combustion, there is > still no need to worry. A metal airplane like your RV-9 will keep > all parts of the fuel system at the same voltage. No sparks will > jump. Some fuel systems use non-conductive rubber hose. In that > case, the danger is not from static, but from mechanical damage or > kinking. > Anodized metal fittings might not be good conductors of > electricity, but will conduct enough to prevent high voltages from > building up. > > -------- > Joe Gores > -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Diodes - Ground Pwr/Battery Master Contactors
From: "Drum" <dgrinalds(at)gmail.com>
Date: Jul 01, 2020
Thank you! -------- Drum RV8 - Working on Fuselage/Canopy Southport, CT Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497130#497130 ________________________________________________________________________________
Subject: Re: Diodes - Ground Pwr/Battery Master Contactors
From: "Drum" <dgrinalds(at)gmail.com>
Date: Jul 01, 2020
Thank you! -------- Drum RV8 - Working on Fuselage/Canopy Southport, CT Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497129#497129 ________________________________________________________________________________
From: Stuart Hutchison <stuart(at)stuarthutchison.com.au>
Subject: Re: Teflon fuel line
Date: Jul 01, 2020
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Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
From: "user9253" <fransew(at)gmail.com>
Date: Jul 01, 2020
Yes, the antenna base is very close to an airframe steel tube but not attached electrically or physically. The base of the antenna is mounted to a wood rib. The builder does not know much about electricity or antennas. And yes, the vertical stabilizer is all covered and painted. The builder will not want to tear the airplane apart to get that antenna out. I had forgotten about that Red Dot SWR meter that I had purchased several years ago and only used once. I found it in my workshop and discovered that all 3 AAA batteries had leaked. Have you checked your SWR batteries lately? Luckily the battery holder is mounted with double sided foam tape which protected the circuit board. I cleaned out the corrosion and installed new batteries. Luckily the SWR meter still works. I will test my friend's antenna SWR whenever he gets the RG-58 terminated. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497133#497133 ________________________________________________________________________________
Subject: Bus Bar Equivalent AWG
From: "Drum" <dgrinalds(at)gmail.com>
Date: Jul 02, 2020
Hi - I'm putting together a ground pwr jack for my RV-8. It's easier for me to connect two contactors using bus bar stock instead of AWG 4 wire. Would 0.5"x.025 brass bus bar stock on a 6' run be acceptable? Can't find a table of brass bus bar loading data. Thanks in advance. Warm regards, Drum -------- Drum RV8 - Working on Fuselage/Canopy Southport, CT Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497139#497139 ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Jul 02, 2020
Subject: Re: Bus Bar Equivalent AWG
Drum, This would be a good time to think about how you are going to use your ground power jack, because that will inform how much current needs to flow through the jack, for how long, and will let you calculate the heat which would be generated. For instance, if you intend to use the jack to power the EFIS while you program it, update the database, etc, then the current is negligible. If you are going to hook up a battery maintainer, again, the current is negligible. If you are going to use it to jump start the airplane with a dead battery then you need to shove a lot of current, which warrants a fat wire or bus bar, but maybe removing the battery and charging it and then reinstalling it would be preferable. Even in this case, you have a lot of current but (hopefully) for a short time so not much heat. -- Art Z. On Thu, Jul 2, 2020 at 7:23 AM Drum wrote: > > Hi - I'm putting together a ground pwr jack for my RV-8. It's easier for > me to connect two contactors using bus bar stock instead of AWG 4 wire. > Would 0.5"x.025 brass bus bar stock on a 6' run be acceptable? Can't find > a table of brass bus bar loading data. > -- https://CheerfulCurmudgeon.com/ *If I am not for myself, who will be for me? If I am only for myself, what am I? If not now, when?* ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 02, 2020
Subject: Re: Bus Bar Equivalent AWG
Art makes a good point. But directly to your question, #4 wire area is 0.03268...sq in. .5 x .025 0.0125 sq in. Brass conductivity is quite a bit worse than copper. So you'd have roughly 1/3 the area, and brass has 28% of the conductivity of copper, if the area was the same. https://www.bluesea.com/resources/108/Electrical_Conductivity_of_Materials#:~:text=Brass%20is%20only%2028%25%20as,7%25%20as%20conductive%20as%20copper!&text=The%20higher%20the%20%25%20IACS%2C%20the,C%20(68%C2%B0F). Offsetting that is the very short distance for a bus bar (minimal total resistance). However, a thickness of 0.065" would give you the same area, and a piece of 3/8" copper tubing (available at your local hardware store), when flattened, would give you a 0.54" x 0.095" bar. Charlie On Thu, Jul 2, 2020 at 7:40 AM Art Zemon wrote: > Drum, > > This would be a good time to think about how you are going to use your > ground power jack, because that will inform how much current needs to flow > through the jack, for how long, and will let you calculate the heat which > would be generated. For instance, if you intend to use the jack to power > the EFIS while you program it, update the database, etc, then the current > is negligible. If you are going to hook up a battery maintainer, again, the > current is negligible. If you are going to use it to jump start the > airplane with a dead battery then you need to shove a lot of current, which > warrants a fat wire or bus bar, but maybe removing the battery and charging > it and then reinstalling it would be preferable. Even in this case, you > have a lot of current but (hopefully) for a short time so not much heat. > > -- Art Z. > > On Thu, Jul 2, 2020 at 7:23 AM Drum wrote: > >> >> Hi - I'm putting together a ground pwr jack for my RV-8. It's easier for >> me to connect two contactors using bus bar stock instead of AWG 4 wire. >> Would 0.5"x.025 brass bus bar stock on a 6' run be acceptable? Can't find >> a table of brass bus bar loading data. >> > > -- > https://CheerfulCurmudgeon.com/ > *If I am not for myself, who will be for me? If I am only for myself, what > am I? If not now, when?* > ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Jul 02, 2020
Subject: Re: Bus Bar Equivalent AWG
There are a couple more offsetting features of the bus bar. First, it is mounted away from everything else, so that air can circulate freely around it, helping dissipate heat. Second, it is an uninsulated piece of metal. It can get hot without damaging anything, in particular, it can get hot without melting insulation. This is kind of a fun thought experiment but, unless you are going to crank and crank and crank your engine through that ground power jack and a set of jumper cables, I kind of doubt that the choice of a bus bar vs a #4 cable or even vs a piece of AWG 18 wire will make any practical difference. -- Art Z. On Thu, Jul 2, 2020 at 8:42 AM Charlie England wrote: > Art makes a good point. > But directly to your question, #4 wire area is 0.03268...sq in. .5 x .025 > 0.0125 sq in. Brass conductivity is quite a bit worse than copper. So you'd > have roughly 1/3 the area, and brass has 28% of the conductivity of copper, > if the area was the same. > > https://www.bluesea.com/resources/108/Electrical_Conductivity_of_Materials#:~:text=Brass%20is%20only%2028%25%20as,7%25%20as%20conductive%20as%20copper!&text=The%20higher%20the%20%25%20IACS%2C%20the,C%20(68%C2%B0F). > > Offsetting that is the very short distance for a bus bar (minimal total > resistance). > > However, a thickness of 0.065" would give you the same area, and a piece > of 3/8" copper tubing (available at your local hardware store), when > flattened, would give you a 0.54" x 0.095" bar. > > Charlie > > On Thu, Jul 2, 2020 at 7:40 AM Art Zemon wrote: > >> Drum, >> >> This would be a good time to think about how you are going to use your >> ground power jack, because that will inform how much current needs to flow >> through the jack, for how long, and will let you calculate the heat which >> would be generated. For instance, if you intend to use the jack to power >> the EFIS while you program it, update the database, etc, then the current >> is negligible. If you are going to hook up a battery maintainer, again, the >> current is negligible. If you are going to use it to jump start the >> airplane with a dead battery then you need to shove a lot of current, which >> warrants a fat wire or bus bar, but maybe removing the battery and charging >> it and then reinstalling it would be preferable. Even in this case, you >> have a lot of current but (hopefully) for a short time so not much heat. >> >> -- Art Z. >> >> On Thu, Jul 2, 2020 at 7:23 AM Drum wrote: >> >>> >>> Hi - I'm putting together a ground pwr jack for my RV-8. It's easier >>> for me to connect two contactors using bus bar stock instead of AWG 4 >>> wire. Would 0.5"x.025 brass bus bar stock on a 6' run be acceptable? >>> Can't find a table of brass bus bar loading data. >>> >> >> -- >> https://CheerfulCurmudgeon.com/ >> *If I am not for myself, who will be for me? If I am only for myself, >> what am I? If not now, when?* >> > -- https://CheerfulCurmudgeon.com/ *If I am not for myself, who will be for me? If I am only for myself, what am I? If not now, when?* ________________________________________________________________________________
Date: Jul 02, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Bus Bar Equivalent AWG
>However, a thickness of 0.065" would give you the same area, and a >piece of 3/8" copper tubing (available at your local hardware >store), when flattened, would give you a 0.54" x 0.095" bar. Art and Charlie make excellent points. Another possibility is to fabricate a 4AWG welding cable jumper that's a 'bit too long' so that it simply makes a graceful curve between the studs. The copper tube idea has been floated and incorporated in projects here on the list for decades. Copper is the bus bar material of choice and you only need to flatten the ends to facilitate joining at the studs. This technique calls for attention to keeping the two flats planar to each other. My personal choice would be the welding cable jumper. Easy to build, soft and easy to work with. Does not conduct mechanical forces between the studs. I'm recalling an invitation I received from an RV builder in Wichita to visit his project in process on local airport. We had some good discussion about various chapters of his planning. While looking over stuff fire-wall- forward, I noticed that he had grounded battery(-) to the fire-wall sheet with a little chunk of aluminum angle. I brought this to his attention and suggested that the thin stainless was a poor conductor and that forcing it to carry battery recharge and starter cranking currents offer potential for serious ground-loop effects. But more important, the battery mass was getting tied to airframe by non-structural battery terminal by way of a non-ferrous hunk of metal that was almost guaranteed to be his first electrical system failure. I think he was rather fond of his short-n- simple grounding idea . . . he got a bit incensed but it was about time for me to depart anyhow. Never did hear any follow-up on the project. But it's an experience that reminds me to ponder system rigidity between significant chunks of hardware when making hard connection to studs designed for terminating relatively soft wires. Bob . . . ________________________________________________________________________________
Subject: Re: Bus Bar Equivalent AWG
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 02, 2020
On 7/2/2020 9:37 AM, Robert L. Nuckolls, III wrote: >> However, a thickness of 0.065" would give you the same area, and a >> piece of 3/8" copper tubing (available at your local hardware store), >> when flattened, would give you a 0.54" x 0.095" bar. > > Art and Charlie make excellent points. Another > possibility is to fabricate a 4AWG welding > cable jumper that's a 'bit too long' so that > it simply makes a graceful curve between the > studs. > > The copper tube idea has been floated and > incorporated in projects here on the list > for decades. Copper is the bus bar material > of choice and you only need to flatten the ends > to facilitate joining at the studs. This > technique calls for attention to keeping > the two flats planar to each other. > > My personal choice would be the welding > cable jumper. Easy to build, soft and > easy to work with. Does not conduct > mechanical forces between the studs. > > I'm recalling an invitation I received from > an RV builder in Wichita to visit his project > in process on local airport. We had some > good discussion about various chapters of > his planning. While looking over stuff fire-wall- > forward, I noticed that he had grounded battery(-) > to the fire-wall sheet with a little chunk of aluminum > angle. > > I brought this to his attention and suggested > that the thin stainless was a poor conductor > and that forcing it to carry battery recharge > and starter cranking currents offer potential > for serious ground-loop effects. But more important, > the battery mass was getting tied to airframe > by non-structural battery terminal by way > of a non-ferrous hunk of metal that was almost > guaranteed to be his first electrical system > failure. > > I think he was rather fond of his short-n- > simple grounding idea . . . he got a bit incensed > but it was about time for me to depart anyhow. > Never did hear any follow-up on the project. > But it's an experience that reminds me to > ponder system rigidity between significant > chunks of hardware when making hard connection > to studs designed for terminating relatively > soft wires. > > Bob . . . > I do try to put some variation of an 'S' curve in the flattened copper tubing, when I use that trick. Helps relieve flex stress in one direction, anyway... Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: "Chris" <toaster73(at)embarqmail.com>
Subject: Hall Effect current sensor and Rotax Alternator
Date: Jul 02, 2020
I was wondering what locations might be possible for installing a hall effect current sensor on a Z-16 system. Will one or both yellow wires work?? Or, am I limited to the battery lead? Thanks Chris Just Highlander ________________________________________________________________________________
Date: Jul 02, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Hall Effect current sensor and Rotax Alternator
At 01:22 PM 7/2/2020, you wrote: >I was wondering what locations might be possible for installing a >hall effect current sensor on a Z-16 system. Will one or both yellow >wires work?? Or, am I limited to the battery lead? >Thanks >Chris >Just Highlander the yellow wires carry AC current at values related to but different from the DC output of the rectifier regulator. If you're wishing to incorporate the legacy DC hall sensor common to virtually all EFIS systems, the sensor goes in the BAT leads of the rectifier regulator. Bob . . . ________________________________________________________________________________
Date: Jul 02, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Hall Effect current sensor and Rotax Alternator
At 01:22 PM 7/2/2020, you wrote: >I was wondering what locations might be possible for installing a >hall effect current sensor on a Z-16 system. Will one or both yellow >wires work?? Or, am I limited to the battery lead? >Thanks >Chris >Just Highlander See attached Bob . . . ________________________________________________________________________________
Subject: Re: Bus Bar Equivalent AWG
From: Dick Tasker <dick(at)thetaskerfamily.com>
Date: Jul 02, 2020
Do you really mean 6 ft.? Or is it a typo (6') and should have been 6"? Dick Tasker Drum wrote: > > Hi - I'm putting together a ground pwr jack for my RV-8. It's easier for me to connect two contactors using bus bar stock instead of AWG 4 wire. Would 0.5"x.025 brass bus bar stock on a 6' run be acceptable? Can't find a table of brass bus bar loading data. > > Thanks in advance. > > Warm regards, > > Drum > > -------- > Drum > RV8 - Working on Fuselage/Canopy > Southport, CT > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497139#497139 > > ________________________________________________________________________________
Subject: Re: Hall Effect current sensor and Rotax Alternator
From: "user9253" <fransew(at)gmail.com>
Date: Jul 02, 2020
The yellow wires carry AC current from the Rotax dynamo Run the B & R direct current wires from the Ducati regulator through the hall effect sensor. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497153#497153 ________________________________________________________________________________
Subject: Watches
From: "Andreaarea" <quzhouhailu123(at)gmail.com>
Date: Jul 03, 2020
The principle of customer-oriented, establish and improve the modern enterprise system and improve the effective total quality management system and reflect the rapid and thoughtful after-sales service system. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497156#497156 ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 04, 2020
Here is my calculation to avoid a situation when the AVIONICS ESS CB trips before the equipment on this bus does. Taking care about the AVIONX ESS BUS CB in series: The total PEAK DRAW on the AVIONX BUS is 9.04 Amps. The biggest Delta PEAK DRAW vs CB protection is on the GTN COM connector: 5.98 Amp When I sum up the Total BUS Peak Draw (9.04A) + Top Delta Peak of the GTN COM connection (assume this connection is shorted): TOTAL PEAK with fault on the GTN COM side equals 15.02 Amp Adding 20% reserve - I would need 18.8 Amp minimum CB rating for the AVIONX ESS bus. Thus a 20Amp CB is enough. Is my approach correct? -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497159#497159 Attachments: http://forums.matronics.com//files/avionx_ess_bus_cb_117.jpg ________________________________________________________________________________
Date: Jul 04, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 Single Batt + Dual Alternator
At 07:16 AM 7/4/2020, you wrote: > >Here is my calculation to avoid a situation when the AVIONICS ESS CB >trips before the equipment on this bus does. Taking care about the >AVIONX ESS BUS CB in series: > >The total PEAK DRAW on the AVIONX BUS is 9.04 Amps. > >The biggest Delta PEAK DRAW vs CB protection is on the GTN COM >connector: 5.98 Amp > >When I sum up the Total BUS Peak Draw (9.04A) + Top Delta Peak of >the GTN COM connection (assume this connection is shorted): TOTAL >PEAK with fault on the GTN COM side equals 15.02 Amp > >Adding 20% reserve - I would need 18.8 Amp minimum CB rating for the >AVIONX ESS bus. Thus a 20Amp CB is enough. > >Is my approach correct? Was unable to open your .jpg . . . "file not found" you have circuit breakers in your distribution bus feeders? Bob . . . ________________________________________________________________________________
From: Pat Little <roughleg(at)gmail.com>
Date: Jul 04, 2020
Subject: Re: Minimum length of fusible link wire segment
Thanks for this, Bob. That such a little blob of solder can have such a big effect is fascinating. Pat On Tue, Jun 30, 2020 at 4:06 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 07:18 PM 6/19/2020, you wrote: > > Bob, in a recent post you state that there is a 9-inch rule of > thumb minimum length for fusible link wire segments. Could you > explain the physics behind that, please? > > Pat > > > Sorry to take so long on this . . . it took a few > miles of 'asphalt engineering' to figure out how best > to explain it. I THINK I've got a way . . . let's > give it a try . . . > > Fusible link performance, indeed performance of any > fusible circuit protective device is tightly bound > to the fact that most electrical conductors have > a positive temperature coefficient of resistance. > This means, it's resistance rises with temperature > of the conductor. > > The rate of temperature rises is a > function of power (watts) dissipated in the > conductor mass which is the product of current > (amps) times resistance (ohms). Consider a piece > of wire, any gage, hanging out in space with some > current flowing through it. > > Here's a 22AWG wire that has been happily > carrying 20A for some time. Note that I > attached a thermocouple to the sample wire > out in the middle of the rather significant > free span. Suppose I conducted this experiment > with, say a 1" piece of wire? How might we > guess that center-span's rate-of-rise would > differ for the two cases? > > http://aeroelectric.com/Pictures/Wire/22AWG_20A.pdf > > It's intuitive that heat generated in the > wire is conducted to the ends. Rate of rise > and temp equilibrium is influenced by sinking > effects of the terminals and radiation into > surrounding air. It's easy to deduce that a > short piece of wire is more resistant to > fusing than a longer one. > > As a practical matter, the opening of an > electrically fusible segment tends to 'center up' > on the span. This is seen in the pictures of fuses > attached. As temperature begins to rise, heat > is generated all across the span and conducted > in both directions from any single point. The > CENTER of the span is least able to reject heat > to it's adjacent mass . . . it's getting warmed > up from both directions and also rising the fastest > due to effects of positive temperature coefficient. > > Rising resistance increases electrical power dissipated > at that location more rapidly than anywhere else along > the span. Hence the temperature rise is regenerative > . . . the hotter it gets, the faster it warms up. > > How long does this take? Complex question depending > on a constellation of conditions. Fuse and > breaker manufacturers work diligently to achieve > predictable performance in their products. > > Here's a well written piece that explains the > thermal fiddling necessary to achieve predictable > i.e. fast versus slow blowing characteristic in fuses. > How about that little fly-spec of heat sink material > in the slow blo cartridge fuse? > > https://tinyurl.com/ybkndmrc > > It easy to see that control of the environment > surrounding the fusible event is critical. > > A fusible link is in the 'HULK' family > of protective devices. Like its cousins, > the ANL, MANL and similar 'current limiters', > none are suited to the protection of the > more pedestrian appliance feeders. The > fusible link is SLOW and intended to clear > major faults (HUNDREDS+ AMPS) in the system > bus structure while maintaining a robust > indifference to rather severe transient overload. > > Unlike our little plastic ATC friends that > can be 'hammered' into lower operating > currents by repeated excursions close to > but still short of their ratings. > > Getting back to your question: Would a 6" > piece of fusible link fail to function? > How about a 1" piece? Probably not. They're > still the weakest link in the faulted pathway. > > I am GUESSING that 9" figure is probably some > fusible link designer's 'happy place' for repeating > the in-service design goals he was working with. > Or perhaps it's a legacy hand-over from an automotive > industry specification. > > In any case, wanting to shorten 'em up a tad is > not seriously significant to our task. My own > 'happy place' would be 6". Hope this helps . . . > > > Bob . . . > ________________________________________________________________________________
Date: Jul 04, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Minimum length of fusible link wire segment
At 12:48 PM 7/4/2020, you wrote: >Thanks for this, Bob. That such a little blob of solder can have >such a big effect is fascinating. >Pat Yeah . . . we don't know how 'big' big is but intuitively we know that the effect is not zero. Similarly, the term SLOW BLOW for describing fuse behavior is also non-quantified. Generally speaking, we understand that selecting a 'slow blow' version of the same kind of fuse is something to try if we think that we're seeing nuisance trips due to momentary transients. Those transients may not be very intense or long . . . perhaps just repetitive. We studied the effects of thermal 'hammering' in the 811HB incident. There are literally hundreds of variation on the details of fuse behaviors. Our favorite ATC plastics are fairly robust and when used in automobiles, they are generally waaayyy bigger than the normal current flow in the circuit . . . perhaps 2 to 5x the the normal current flow. Check out the selection guide chart on page 8 of this document: https://tinyurl.com/ydfptnpu This is a tiny fraction of functionality to be considered when choosing circuit protection TIGHTLY tailored to an application. Fuses in our cars and houses are NOT tightly tailored to any application beyond the protection of wires. For low risk, convenient operation devoid of nuisance trips we're encouraged to take a similar approach to sizing wire and circuit protection in our airplanes. While boring holes in the sky, concerns for keeping power on the far end of your appliance feeders should occupy no more of your thoughts than the size of your prop bolts! It would be interesting to see the I(squared)R plots for that fuse with and without the little glob in the middle. Still more interesting to see the system requirements that were satisfied by that final fuse design! Bob . . . ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 04, 2020
nuckolls.bob(at)aeroelect wrote: > At 07:16 AM 7/4/2020, you wrote: > > > > > Here is my calculation to avoid a situation when the AVIONICS ESS CB trips before the equipment on this bus does. Taking care about the AVIONX ESS BUS CB in series: > > > > The total PEAK DRAW on the AVIONX BUS is 9.04 Amps. > > > > The biggest Delta PEAK DRAW vs CB protection is on the GTN COM connector: 5.98 Amp > > > > When I sum up the Total BUS Peak Draw (9.04A) + Top Delta Peak of the GTN COM connection (assume this connection is shorted): TOTAL PEAK with fault on the GTN COM side equals 15.02 Amp > > > > Adding 20% reserve - I would need 18.8 Amp minimum CB rating for the AVIONX ESS bus. Thus a 20Amp CB is enough. > > > > Is my approach correct? > > Was unable to open your .jpg . . . "file not found" > > you have circuit breakers in your distribution > bus feeders? > > > > Bob . . . Affirm, all proection on the Avionics Buses are circuit breakers. -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497164#497164 ________________________________________________________________________________
Date: Jul 05, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 Single Batt + Dual Alternator
> > > > > When I sum up the Total BUS Peak Draw (9.04A) + Top Delta Peak > of the GTN COM connection (assume this connection is shorted): > TOTAL PEAK with fault on the GTN COM side equals 15.02 Amp > > > > > > Adding 20% reserve - I would need 18.8 Amp minimum CB rating > for the AVIONX ESS bus. Thus a 20Amp CB is enough. > > > > > > Is my approach correct? I'm talking about the 20A cb on the bus feeder? Bob . . . ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 05, 2020
nuckolls.bob(at)aeroelect wrote: > > > > > > > > When I sum up the Total BUS Peak Draw (9.04A) + Top Delta Peak of the GTN COM connection (assume this connection is shorted): TOTAL PEAK with fault on the GTN COM side equals 15.02 Amp > > > > > > > > Adding 20% reserve - I would need 18.8 Amp minimum CB rating for the AVIONX ESS bus. Thus a 20Amp CB is enough. > > > > > > > > Is my approach correct? > > I'm talking about the 20A cb on the bus feeder? > > > > Bob . . . Yes, it's a Circuit Breaker. -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497172#497172 ________________________________________________________________________________
Subject: Re: Bus Bar Equivalent AWG
From: "Drum" <dgrinalds(at)gmail.com>
Date: Jul 05, 2020
Thank you for your help. I will look for the welding cable jumper. My installation is aft. Turns out on the RV8, the battery tray has 4 nut plate attachment points for the contractors to sit. Forward, those would be the battery master and starter contactors but aft I am planning on using the locations for the battery master and ground power contactors. Of course, since the two contactors are connected to the same rigid surface, there might not be so many large movements relative to one another, but there is enough movement to eventually create issues. My two objectives here are to make sure there is not interference between wiring of battery and ground power and the elevator bellcrank/pitch servo which are located just aft of the battery in the RV8. Secondly, want to make it straightforward to disconnect the wiring from the battery to allow removal of the aft baggage floor permitting access to this area. I will send pictures when I get the opportunity. Thanks, Drum -------- Drum RV8 - Working on Fuselage/Canopy Southport, CT Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497173#497173 ________________________________________________________________________________
Date: Jul 05, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 Single Batt + Dual Alternator
> > > > > I'm talking about the 20A cb on the bus feeder? > > > > > > > > Bob . . . > > >Yes, it's a Circuit Breaker. Could you give me that link to your current wiring diagram again? Bob . . . ________________________________________________________________________________
Date: Jul 05, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Bus Bar Equivalent AWG
At 10:42 AM 7/5/2020, you wrote: > >Thank you for your help. I will look for the welding cable >jumper. My installation is aft. Turns out on the RV8, the battery >tray has 4 nut plate attachment points for the contractors to >sit. Forward, those would be the battery master and starter >contactors but aft I am planning on using the locations for the >battery master and ground power contactors. > >Of course, since the two contactors are connected to the same rigid >surface, there might not be so many large movements relative to one >another, but there is enough movement to eventually create issues. > >My two objectives here are to make sure there is not interference >between wiring of battery and ground power and the elevator >bellcrank/pitch servo which are located just aft of the battery in >the RV8. Secondly, want to make it straightforward to disconnect the >wiring from the battery to allow removal of the aft baggage floor >permitting access to this area. > >I will send pictures when I get the opportunity. great! thanks. Bob . . . ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 05, 2020
nuckolls.bob(at)aeroelect wrote: > > > > > > > > > I'm talking about the 20A cb on the bus feeder? > > > > > > > > > > > > Bob . . . > > > > > > Yes, it's a Circuit Breaker. > > > > Could you give me that link to your current > wiring diagram again? > > > > Bob . . . Of course, here it is: https://i.ibb.co/Z67GnDy/Diagram-OM-ELA-Igor-v-035.jpg -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497179#497179 ________________________________________________________________________________
Date: Jul 05, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 Single Batt + Dual Alternator
> >Of course, here it is: > >https://i.ibb.co/Z67GnDy/Diagram-OM-ELA-Igor-v-035.jpg > >-------- >Igor > >RV10 in progress Okay . . . Avionics master switches were not birthed out of good physics in the first place. Their value diminished to zero about 1975 as the acceptance of DO160 qualification really took roots. Are there ANY avionics manufacturers who recommend 'protecting' their products from the ordinary vagaries of electrical system excursions by means of special consideration for control of their energy sources? The relay, switch and wiring become single points of failure for all items on the 'protected' bus. Recommend that the breakers on these switched buses be moved to their respective un-switched buses thus restoring individual circuit integrity. Eliminate the breaker in the diode feeder to the e-bus . . . that's your normal feed path. Any fault that would open that breaker puts you in greater peril than risks for burning that path's feeders. It's an extra gizmo with associated terminals/screws that adds no value. Your e-bus contactor becomes an alternate feed path needed in case the main bus is shut down due to loss of main alternator. Recommend you take the aux alternator b-lead directly to battery via fusible link. This makes the AUX alternator optionally available to the main bus through one contactor. Recommend you replace the ANL in the main alternator b-lead with a fusible link. Easier, lighter, simpler and just as reliable for the intended task of fending off an exceedingly unlikely failure. Recommend losing the MOV . . . diode on the starter contactor takes care of the coil collapse transient. Add diodes to all other contactors/relays as needed. Battery current monitoring? How is this useful in flight? How much current does the electronic ignition draw when aircraft is parked? 10A protection? Why not run it from the e-bus? That's a triple-source, double fed bus . . . it's not going dark in your lifetime. You're getting close . . . just a touch of excess hardware some of which negates the integrity of a double-fed bus-structure. Bob . . . ________________________________________________________________________________
From: "Chris" <toaster73(at)embarqmail.com>
Subject: Re: Hall Effect current sensor and Rotax Alternator
Date: Jul 06, 2020
Thanks Joe/Bob! I was thinking that was the case and needed the extra confirmation. -Chris -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of user9253 Sent: Thursday, July 2, 2020 10:22 PM Subject: AeroElectric-List: Re: Hall Effect current sensor and Rotax Alternator The yellow wires carry AC current from the Rotax dynamo Run the B & R direct current wires from the Ducati regulator through the hall effect sensor. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497153#497153 ________________________________________________________________________________
Subject: Re: Bus Bar Equivalent AWG
From: "Hummer H2" <jicadam775(at)mailres.net>
Date: Jul 07, 2020
Yea these guys are good. Cuz that situation is hard, I am glad if they could help you, Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497188#497188 ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: "Hummer H2" <jicadam775(at)mailres.net>
Date: Jul 07, 2020
And what will be the bonus from this? Is it necessary? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497189#497189 ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: "Faraon17" <utj28217(at)bcaoo.com>
Date: Jul 07, 2020
better to do [Laughing] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497190#497190 ________________________________________________________________________________
Subject: Re: Premature EarthX death?
From: "Faraon17" <utj28217(at)bcaoo.com>
Date: Jul 07, 2020
I had a similar situation, I somehow succeeded, but patted the nevis :x Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497191#497191 ________________________________________________________________________________
Subject: Position indicator needed
From: "rparigoris" <rparigor(at)hotmail.com>
Date: Jul 07, 2020
Hi Group. I need a display for Actuonix P version of P16. Actuator has a 5,800 ohm potentiometer, it ranges from 0 to 5,800 when running actuator in and out. We tried Actuonix display but it has a internal wiring flaw the way they designed circuit around a TI LM394 IC. They sent a replacement and it has same flaw. The way they want it wired is to supply 12 + and (-)volts to the actuator pot and the wiper is pulling voltage off it (voltage divider). Thx. Ron P. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497197#497197 ________________________________________________________________________________
Date: Jul 07, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Position indicator needed
At 05:26 PM 7/7/2020, you wrote: > >Hi Group. I need a display for Actuonix P version of P16. Actuator >has a 5,800 ohm potentiometer, it ranges from 0 to 5,800 when >running actuator in and out. We tried Actuonix display but it has a >internal wiring flaw the way they designed circuit around a TI LM394 >IC. They sent a replacement and it has same flaw. The way they want >it wired is to supply 12 + and (-)volts to the actuator pot and the >wiper is pulling voltage off it (voltage divider). Thx. Ron P. Do you have a schematic of the acutuonix system? Does the pot in the actuator have 2 or 3 wires coming out? Is the display bar graph, analog, lcd, . . . . ? Bob . . . ________________________________________________________________________________
Subject: Re: Position indicator needed
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 07, 2020
On 7/7/2020 5:26 PM, rparigoris wrote: > > Hi Group. I need a display for Actuonix P version of P16. Actuator has a 5,800 ohm potentiometer, it ranges from 0 to 5,800 when running actuator in and out. We tried Actuonix display but it has a internal wiring flaw the way they designed circuit around a TI LM394 IC. They sent a replacement and it has same flaw. The way they want it wired is to supply 12 + and (-)volts to the actuator pot and the wiper is pulling voltage off it (voltage divider). Thx. Ron P. > Hi Ron, Are you sure you have that IC # correct? The 394 is a matched pair of NPN transistors in one case. Not sure why you'd need that for a position indicator. Could it be an LM3914? The 3914 is a 10 segment LED driver/level indicator (likely what you want). The 3914 will work as a voltmeter, which is what you want to display the varying voltage from the position pot. Have you measured the wiper voltage with a regular voltmeter as you move the actuator? If the voltage is 'stuck' at 12V, odds are that the ground end of the potentiometer isn't grounded. This assumes that the potentiometer is actually moving with the actuator. If you have a variable power supply, you can check the other end of the system by feeding a varying voltage into the indicator's sense input. Even a string of 1.5V batteries would give you stepped voltages to feed the indicator's input. Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Position indicator needed
From: "rparigoris" <rparigor(at)hotmail.com>
Date: Jul 07, 2020
Hi Bob Sorry no schematic just a data sheet: https://s3.amazonaws.com/actuonix/Actuonix+Position+Indicator+Datasheet.pdf It's a 3 wire LED Bar Graph with 10 LEDs. The 5,800ohm pot gets wired as a voltage divider and the wiper goes into the red of the indicator. My build partner is a EE and say he can't see how their unit can possibly work. Here's what Wayne wrote to company: I opened up the first indicator that failed and found a burned-out trace going to the adjustment pot. Upon drawing out the circuit I found the two ends of the adjustment pot wired directly to +12 and ground, the wiper goes to pin 5 (signal in). The wiper of the pot in the actuator also goes to pin five with the ends wired to +12 and ground (Feedback potentiometer negative reference rail and Feedback potentiometer positive reference rail according to P16 instruction manual). With this configuration, it is easy to see a short circuit occurring when the actuator is near or at its limit (+12 or GND) and the adjustment pot is turned to near the opposite rail. There is no protection ie. limiting resistors, off the ends of the indicator pot to limit current in this condition. Likewise, with the indicator pot acting as the voltage divider for signal-in, I could not measure any variation in signal-in voltage even with as little as 200 ohms at the actuator pot wiper. I'd be interested to know if anyone else has gotten this to work without modification, if so, can you provide details? Would be great if we could adapt an off the shelf unit. Alsochecked with Dynon and our D10A can not take an input and display. Ron P. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497199#497199 ________________________________________________________________________________
Subject: Re: Position indicator needed
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 07, 2020
On 7/7/2020 6:49 PM, rparigoris wrote: om> > > Hi Bob > Sorry no schematic just a data sheet: > https://s3.amazonaws.com/actuonix/Actuonix+Position+Indicator+Datasheet.p df > It's a 3 wire LED Bar Graph with 10 LEDs. > The 5,800ohm pot gets wired as a voltage divider and the wiper goes into the red of the indicator. My build partner is a EE and say he can't see how their unit can possibly work. > Here's what Wayne wrote to company: > I opened up the first indicator that failed and found a burned-out trace going to the adjustment pot. Upon drawing out the circuit I found the two ends of the adjustment pot wired directly to +12 and ground, the wiper goes to pin 5 (signal in). The wiper of the pot in the actuator also goes to p in five with the ends wired to +12 and ground (Feedback potentiometer negat ive reference rail and Feedback potentiometer positive reference rail accor ding to P16 instruction manual). With this configuration, it is easy to se e a short circuit occurring when the actuator is near or at its limit (+12 or GND) and the adjustment pot is turned to near the opposite rail. There i s no protection ie. limiting resistors, off the ends of the indicator pot t o limit current in this condition. Likewise, with the indicator pot acting as the voltage divider for signal-in, I could not measure any variation in signal-in voltage even with as little as 200 ohms at the actuator pot wipe r. I'd be inter! > ested to know if anyone else has gotten this to work without modificati on, if so, can you provide details? > > Would be great if we could adapt an off the shelf unit. Alsochecked with Dynon and our D10A can not take an input and display. > Ron P. Circuit description for the likely IC being uses is here: https://components101.com/ics/lm3914-dot-bar-display-driver From the text, below the circuit demo animation: Simply power the IC using the V+ and V- and the analog signal voltage is given to pin 5. Here we have used 9V to power the IC to monitor an analogy voltage of 0-5V.=C2- Always note that the voltage used to power t he IC (here 9V) should be at least 1.5V more that the monitoring voltage(here 5V). Note that max input voltage should always be at least 1.5V lower than supply voltage. If you search for 'LM3914 level meter', you should find dozens of hits on both ebay and Amazon, in addition to other vendors. Hope that helps, Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Position indicator needed
From: "rparigoris" <rparigor(at)hotmail.com>
Date: Jul 07, 2020
Hi Charlie Yes it's a LM3914 not LM394, dumb thumb. Here's my partner Wayne that will comment: Hi Charlie, Thanks for the feedback and I agree with you the 3914 should be operating as a voltmeter. The pot in the actuator is fine, the problem is that Actuonix didn't follow proper design (in my opinion) and wired an "adjustment" pot into the circuit alongside the 3914 whereby its directly across +12 and ground. Its wiper is in parallel with pin 5 (signal input) AND the wiper from the actuator pot. I think you can figure out what happens when one pot is adjusted towards ground and the other (like the actuator) starts heading towards +12. Full battery short circuit taking out traces on the LM3914 circuit board. Difficult to fix because critical traces are all under the DIP IC, we're just looking for a mounted 3914 without this flaw, I suspect a voltage following op amp would serve as a trim on pin 5 so as to adjust full scale when the actuator is extended. Thanks, Wayne Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497202#497202 ________________________________________________________________________________
Subject: Re: Position indicator needed
From: Dick Tasker <dick(at)thetaskerfamily.com>
Date: Jul 07, 2020
Although it is a little pricey nowadays, this should work for what you want to do: http://www.rayallencompany.com/products/indsens.html Otherwise, Charlie is correct about the LM3914. If your friend is an EE he should be easily able to use it to design what you want to do. That is what is in the Ray Allen indicator. I have older versions of their indicators in my plane. I traced the schematic of their unit and have it if you want a copy. They don't have the problem your friend discovered in the unit you have from Actuonix. Dick Tasker rparigoris wrote: > > Hi Bob > Sorry no schematic just a data sheet: > https://s3.amazonaws.com/actuonix/Actuonix+Position+Indicator+Datasheet.pdf > It's a 3 wire LED Bar Graph with 10 LEDs. > The 5,800ohm pot gets wired as a voltage divider and the wiper goes into the red of the indicator. My build partner is a EE and say he can't see how their unit can possibly work. > Here's what Wayne wrote to company: > I opened up the first indicator that failed and found a burned-out trace going to the adjustment pot. Upon drawing out the circuit I found the two ends of the adjustment pot wired directly to +12 and ground, the wiper goes to pin 5 (signal in). The wiper of the pot in the actuator also goes to pin five with the ends wired to +12 and ground (Feedback potentiometer negative reference rail and Feedback potentiometer positive reference rail according to P16 instruction manual). With this configuration, it is easy to see a short circuit occurring when the actuator is near or at its limit (+12 or GND) and the adjustment pot is turned to near the opposite rail. There is no protection ie. limiting resistors, off the ends of the indicator pot to limit current in this condition. Likewise, with the indicator pot acting as the voltage divider for signal-in, I could not measure any variation in signal-in voltage even with as little as 200 ohms at the actuator pot wiper. I'd be inter! > ested to know if anyone else has gotten this to work without modification, if so, can you provide details? > > Would be great if we could adapt an off the shelf unit. Alsochecked with Dynon and our D10A can not take an input and display. > Ron P. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497199#497199 > > ________________________________________________________________________________
Date: Jul 07, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Position indicator needed
At 06:49 PM 7/7/2020, you wrote: > >Hi Bob >Sorry no schematic just a data sheet: >https://s3.amazonaws.com/actuonix/Actuonix+Position+Indicator+Datasheet.pdf >It's a 3 wire LED Bar Graph with 10 LEDs. >The 5,800ohm pot gets wired as a voltage divider and the wiper goes >into the red of the indicator. My build partner is a EE and say he >can't see how their unit can possibly work. >Here's what Wayne wrote to company: >I opened up the first indicator that failed and found a burned-out >trace going to the adjustment pot. Upon drawing out the circuit I >found the two ends of the adjustment pot wired directly to +12 and >ground, the wiper goes to pin 5 (signal in). The wiper of the pot >in the actuator also goes to pin five with the ends wired to +12 and >ground (Feedback potentiometer negative reference rail and Feedback >potentiometer positive reference rail according to P16 instruction >manual). With this configuration, it is easy to see a short circuit >occurring when the actuator is near or at its limit (+12 or GND) and >the adjustment pot is turned to near the opposite rail. There is no >protection ie. limiting resistors, off the ends of the indicator pot >to limit current in this condition. Likewise, with the indicator >pot acting as the voltage divider for signal-in, I could not measure >any variation in signal-in voltage even with as little as 200 ohms >at the actuator pot wiper. I'd be interested to know if anyone else >has gotten this to work without modification, if so, can you provide details? > >Would be great if we could adapt an off the shelf unit. Alsochecked >with Dynon and our D10A can not take an input and display. >Ron P. That drawing is a classic example of how NOT to sell a DIY wiring job . . . further, from what I am able to glean from the writer's narrative, it seems that the products in hand have manufacturing/design defects on some level. Here's what an exemplar wiring diagram MIGHT look like for that system https://tinyurl.com/y8ywpf78 It could not be simpler but perhaps unnecessarily complicated due to defects in hardware? Bob . . . ________________________________________________________________________________
Date: Jul 07, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Position indicator needed
> >Would be great if we could adapt an off the shelf unit. Alsochecked >with Dynon and our D10A can not take an input and display. >Ron P. Here's one possibility but it's pretty pricey https://tinyurl.com/y7k6c5ht This is such a simple device . . . too bad the current offering is so short on info and perhaps quality. Maybe this could be an open source venture for the List. I can get housings 3D printed. Do any of you guy's feel like crafting a little board to mount the jelly-beans? Bob . . . ________________________________________________________________________________
Subject: Re: Position indicator needed
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 07, 2020
On 7/7/2020 8:45 PM, rparigoris wrote: > > Hi Charlie > Yes it's a LM3914 not LM394, dumb thumb. Here's my partner Wayne that will comment: > Hi Charlie, Thanks for the feedback and I agree with you the 3914 should be operating as a voltmeter. The pot in the actuator is fine, the problem is that Actuonix didn't follow proper design (in my opinion) and wired an "adjustment" pot into the circuit alongside the 3914 whereby its directly across +12 and ground. Its wiper is in parallel with pin 5 (signal input) AND the wiper from the actuator pot. I think you can figure out what happens when one pot is adjusted towards ground and the other (like the actuator) starts heading towards +12. Full battery short circuit taking out traces on the LM3914 circuit board. Difficult to fix because critical traces are all under the DIP IC, we're just looking for a mounted 3914 without this flaw, I suspect a voltage following op amp would serve as a trim on pin 5 so as to adjust full scale when the actuator is extended. > > Thanks, Wayne Agree; any trim pot should have the 'top' tied to the source, and the wiper tied to the 3914's input pin. Any chance you could just modify the circuit? Also, the pinout shown on the data sheet for your display seemed a bit weird, with signal on red and B+ on white. Can you verify that the wire colors go where the data sheet says they go? If you don't have any luck with a fix, here's one possibility as a replacement. https://www.ebay.com/itm/LM3914-10-Segment-5V-12V-Battery-Capacity-Power-Level-LED-Indicator-Display-Kit-/153106868480?_trksid=p2385738.m4383.l4275.c10&var=452950159370 Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: "donjohnston" <don@velocity-xl.com>
Date: Jul 09, 2020
Hummer H2 wrote: > And what will be the bonus from this? Is it necessary? The bonus, in my opinion, is changes are easier. Is it necessary? Of course not. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497222#497222 ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: GTH <gilles.thesee(at)free.fr>
Date: Jul 10, 2020
/Le 09/06/2020 21:27, Bill Watson a crit: / > / > > The FastStack hub is unpowered, dumb, and for the most part a > standardized device. The few internal modifications required were > made and documented before the original shipment and*it's never > required any further update. */ This is hard to believe. Or do you mean, when adding or removing a device they considered in advance when wiring this 'box ? What if you want to make a mod they did not think of ? I'd be wary of any connection 'box I don't know what the innards are made of if all it does is just connect things. How do you troubleshoot ? > > /If one is going to do a DIY panel, I can't recommend this 'approach' > highly enough. / Is it really DIY if one orders all the boxes and pre-made wire bundles, and just bolts the boxes in place and plugs factory made connectors ? I personnally prefer the actual DIY way, drawing architecture and systems schematics and fabricating my own cables and connectors. Lighter, cheaper and really tailor-made. But there are many ways to skin a cat ;-) -- Best regards, Gilles http://contrails.free.fr http://lapierre.skunkworks.free.fr ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: "donjohnston" <don@velocity-xl.com>
Date: Jul 09, 2020
> I'd be wary of any connection 'box I don't know what the innards are made of if all it does is just connect things. How do you troubleshoot ? > The "innards" are just traces on a board. I can't imagine having to troubleshoot it, but if you did, it would be pretty easy. > Or do you mean, when adding or removing a device they considered in advance when wiring this 'box ? > What if you want to make a mod they did not think of ? In the event you have something outside of the typical device, you just modify the configuration plug. > Is it really DIY if one orders all the boxes and pre-made wire bundles, and just bolts the boxes in place and plugs factory made connectors ? Is it really DIY if you buy a radio as opposed to building one yourself? Is it really DIY if you buy an engine as opposed to building one yourself? I could go on... > I personnally prefer the actual DIY way, drawing architecture and systems schematics and fabricating my own cables and connectors. Lighter, cheaper and really tailor-made. You are certainly allowed to do that. Personally, I like being able to choose which tasks of the build I do myself and which ones I purchase off the shelf. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497224#497224 ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: GTH <gilles.thesee(at)free.fr>
Date: Jul 10, 2020
Le 10/07/2020 02:24, donjohnston a crit: > The "innards" are just traces on a board. I can't imagine having to troubleshoot it, but if you did, it would be pretty easy. I meant, how do you troubleshoot your installation should anything go wrong. You seem to imply they are providing their 'box schematics ? > > In the event you have something outside of the typical device, you just modify the configuration plug. OK, you just make another plug/connector/ bundle. > > > Is it really DIY if you buy a radio as opposed to building one yourself? > Is it really DIY if you buy an engine as opposed to building one yourself? > I could go on... No problem. I was just thinking of choosing one's items and *fabricating* something, e.g. the bundles, plugs, connectors, as opposed to buying everything premade. > Personally, I like being able to choose which tasks of the build I do myself and which ones I purchase off the shelf. You are certainly entitled to do that, and nobody would deny. My questions were just to ascertain whether there really was a "different way to wire avionics" or just another premade bundle/interconnect box etc. -- Best regards, Gilles http://contrails.free.fr http://lapierre.skunkworks.free.fr ________________________________________________________________________________
Subject: Re: Looking for help finalysing my Cozy's electrical
system
From: "johnbright" <john_s_bright(at)yahoo.com>
Date: Jul 10, 2020
Hi Eric, My thoughts: The EFII harness has an un-necessary SPOF; powering all four injectors thru one wire. You do not have to accept this SPOF. I would assume the fusible links built into the harness are capable of opening the injector breakers. Power the four injectors thru four fuses, a 5A fuse is good for one injector. Do the EFII supplied firewall connectors melt in a fire? Does it make sense to have main reg v sense on VPX? (I haven't studied VPx) It's confusing to show injectors grounded within injector power harness. The voltage regulator "bus" feed should have a 5A CB versus a fuse because of nuisnace trip potential of crowbar. Replace circuit breakers with MIDIs or fuselink wire except voltage regulator "bus" feed needs to be a CB because of crowbar nuisance trips. Design your electrical system for a simple, no questions asked, engine out procedure. You will forget details of your architechture and your intelligence will fall 90% when the engine quits. Consider switching to Z-101. -------- John Bright, RV-6A, at FWF, O-360 Z-101 single batt dual alt SDS EM-5-F. john_s_bright(at)yahoo.com, Newport News, Va https://drive.google.com/drive/folders/1u6GeZo6pmBWsKykLNVQMvu4o1VEVyP4K Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497237#497237 ________________________________________________________________________________
Subject: Re: Exploring a Different Way to Wire Avionics
From: "donjohnston" <don@velocity-xl.com>
Date: Jul 10, 2020
> I meant, how do you troubleshoot your installation should anything go > wrong. You seem to imply they are providing their 'box schematics ? Yes. You receive a wiring diagram which shows the connections. > My questions were just to ascertain whether there really was a > "different way to wire avionics" or just another premade > bundle/interconnect box etc. My previous airplane and and every other one I've looked had the avionics wired the same way. Cables connecting a device to one or more other devices. The audio panel seemed to have the most connections to other devices. That's one way. In my current aircraft, there is only one physical cable between the devices (other that the audio panel and EFIS's which have two) and the hub. In my opinion, it's a different way of wiring avionics. Which means if I want to change the type of com radio, all I need to do is build a new cable that connects the radio to the hub. I don't have to mess with the connections to the audio panel or the EFIS's. If the new radio is significantly different, I may need to modify the configuration plug on the hub. But for something like a com or nav radio, that's pretty unlikely. Now in the interest of full disclosure, the hub has no power distribution. So every cable has a pigtail with two wires for power. So my Com1 cable has a red and black wire that connects to power and ground. Same for every other device cable. Some (like my EFIS) have three separate power leads. My GPS has additional leads for things like my ELT. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497238#497238 ________________________________________________________________________________
Subject: Re: Looking for help finalysing my Cozy's electrical
system
From: "Zoom2136" <zoom2136(at)yahoo.com>
Date: Jul 11, 2020
Thanks John for taking the time to review my system. > The EFII harness has an un-necessary SPOF; Yes, I'm thinking of splitting them up and running them through a dedicated connector. > Do the EFII supplied firewall connectors melt in a fire? My harness and ECU shipped last week. I will have to check. If so, I can always repalce it with a MIL-SPEC connector. > Does it make sense to have main reg v sense on VPX? This is per the VPX doc. But, I see your point. I changed it to be powered by a 5A breaker & 20 AWG wire from the MAIN ALT BUS. > It's confusing to show injectors grounded within injector power harness. Thanks, changed in my current version. > The voltage regulator "bus" feed should have a 5A CB versus a fuse because of nuisnace trip potential of crowbar. Thanks, changed in me current version. > Replace circuit breakers with MIDIs or fuselink wire except voltage regulator "bus" feed needs to be a CB because of crowbar nuisance trips. This will take some thinking, as I'm not familiar with MIDIs. > Design your electrical system for a simple, no questions asked, engine out procedure. You will forget details of your architechture and your intelligence will fall 90% when the engine quits. Makes sense. > Consider switching to Z-101. I'm now very familiar with Z-14, I'll check 101, but... Thanks again. -------- Eric D Cozy IIIx C-GEDZ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497250#497250 ________________________________________________________________________________
From: Finn Lassen <finn.usa(at)gmail.com>
Subject: DIY Serial to Gaycode converter
Date: Jul 11, 2020
Can't find my previous post so here goes. I was able to use an Arduino Nano to convert serial altitude output from my Dynon D-10A (same from D-100) to gray code altitude inputs on my Garmin GTX 320A transponder. That replaced my AK-350 altitude encoder. Saved some weight, but mainly I now know that the altitude I see on my Dynon (set to 29.92) is what ATC sees. I measured altitude inputs on the GTX 320A. Takes less than 0.1mA to pull an input to ground. Internally pulled up to 5V (I measured 4.35V), apparently with a 50K resistor and also has isolation diodes according to the manual. That means that the digital outputs of the Nano can drive the transponder altitude inputs directly (but needs to be inverted from the altitude table on the aero-electric web site:1 = 0 volts). http://www.aeroelectric.com/articles/Altitude_Encoding/modecascii.txt (Note that C4 is LSB and D1 is MSB, so table should be re-arranged as: ... to make a lookup table in the program. (I'm sure there is an algorithm to calculate the codes, I just found it easier and safer to use the table.) The serial altitude output from the Dynon are +-7V volts, so needs to be brought to 0 to 5V for input to the Nano. A 2N7000 FET does that nicely. Source to ground, Drain to Nano input (internal pull-up resistor enabled) and Gate to Dynon output. Gate can handle +-20V, so if handled carefully needs no additional components. Also inverts the signal to what the serial software expects (active low). Attached program can be compiled and uploaded to a Nano using the Arduino IDE (https://www.arduino.cc/en/main/software). Remove the .txt extension from the file name (the list server won't allow attachments with .ino file extension). max altitude. When you set the Dynon to output altitude in 100' steps, it nicely changes at the displayed 50' points. So if you see 140' displayed you know the transponder transmits100'; 150' displayed transmits 200'. I programmed it to use D-10A / D-100 format 1 (example): #AL +05200T+25D7[CR] (Look for #, then minus sign if there, then digits, then "T". "T" is use as delimiter, rest is ignored till next "#"). 1200 baud. Would be easy to change the program to use any of the other formats and baud rates. So there you have it: a serial converter/encoder for $6 or less. Finn --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus DQovL1VzaW5nIEQtMTBBIGZvcm1hdCAxOiAjQUwgKzA1MjAwVCsyNUQ3W0NSXSAgTG9vayBm b3IgIywgdGhlbiAiLSIgaWYgdGhlcmUsIHRoZW4gZGlnaXRzLCB0aGVuICJUIi4gIlQiIGlz IHVzZSBhcyBkZWxpbWl0ZXIsIHJlc3QgaXMgaWdub3JlZCB0aWxsIG5leHQgIiMiDQovL1Rv IHVzZSBmb3JtYXQgMjogJE1HTCswNTIwMFQrMjVFM1tDUl0gTG9vayBmb3IgJCwgdGhlbiAi LSIgaWYgdGhlcmUsIHRoZW4gZGlnaXRzLCB0aGVuICJUIi4gIlQiIGlzIHVzZSBhcyBkZWxp bWl0ZXIsIGlnbm9yZSByZXN0IHRpbGwgbmV4dCAiJCINCi8vU2V0IER5bm9uIHRvIG91dHB1 dCBpbiAxMDAncyBvZiBmZWV0IChsYXN0IHR3byBkaWdpdHMgYWx3YXlzIDAwLiBJdCB3aWxs IGF1dG9tYXRpY2FsbHkgcm91bmQgdXAgbmVhciA1MCBmZWV0DQovL0NvdWxkIGJlIGV4cGFu ZGVkIHRvIGRldGVjdCBiYXVkcmF0ZSBhbmQgbXVsdGlwbGUgZm9ybWF0cw0KDQovL05hbm8g cGluIEEwIChEMTQpIGlzIFJ4IGlucHV0IGZyb20gRHlub24gRC0xMEEgb3IgRC0xMDAsIGlu dmVydGVkIHRyb3VnaCAyTjcwMDAgRkVUIHRvIGJlIGFibGUgdG8gaGFuZGxlIFJTMjMyICst N1YgZnJvbSBEeW5vbi4NCi8vVHJhbnNwb25kZXIgcGluOiAgIEQyICBENCAgQTEgIEEyICBB 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From: Sebastien <cluros(at)gmail.com>
Date: Jul 11, 2020
Subject: Re: DIY Serial to Gaycode converter
Wonderful, the cheapest available units are $100. Doesn't the D10A output grey code though? On Sat, Jul 11, 2020, 20:15 Finn Lassen wrote: > Can't find my previous post so here goes. > > I was able to use an Arduino Nano to convert serial altitude output from > my Dynon D-10A (same from D-100) to gray code altitude inputs on my Garmin > GTX 320A transponder. > > That replaced my AK-350 altitude encoder. Saved some weight, but mainly I > now know that the altitude I see on my Dynon (set to 29.92) is what ATC > sees. > > I measured altitude inputs on the GTX 320A. Takes less than 0.1mA to pull > an input to ground. Internally pulled up to 5V (I measured 4.35V), > apparently with a 50K resistor and also has isolation diodes according to > the manual. > > That means that the digital outputs of the Nano can drive the transponder > altitude inputs directly (but needs to be inverted from the altitude table > on the aero-electric web site:1 = 0 volts). > > http://www.aeroelectric.com/articles/Altitude_Encoding/modecascii.txt > > (Note that C4 is LSB and D1 is MSB, so table should be re-arranged as: > > ... to make a lookup table in the program. (I'm sure there is an > algorithm to calculate the codes, I just found it easier and safer to use > the table.) > > The serial altitude output from the Dynon are +-7V volts, so needs to be > brought to 0 to 5V for input to the Nano. A 2N7000 FET does that nicely. > Source to ground, Drain to Nano input (internal pull-up resistor enabled) > and Gate to Dynon output. Gate can handle +-20V, so if handled carefully > needs no additional components. Also inverts the signal to what the serial > software expects (active low). > > Attached program can be compiled and uploaded to a Nano using the Arduino > IDE (https://www.arduino.cc/en/main/software). > > Remove the .txt extension from the file name (the list server won't allow > attachments with .ino file extension). > > max altitude. > > When you set the Dynon to output altitude in 100' steps, it nicely changes > at the displayed 50' points. So if you see 140' displayed you know the > transponder transmits100'; 150' displayed transmits 200'. > > I programmed it to use D-10A / D-100 format 1 (example): > #AL +05200T+25D7[CR] > (Look for #, then minus sign if there, then digits, then "T". "T" is use > as delimiter, rest is ignored till next "#"). > 1200 baud. > > Would be easy to change the program to use any of the other formats and > baud rates. > > So there you have it: a serial converter/encoder for $6 or less. > > Finn > > > Virus-free. > www.avast.com > > <#m_7040235781590540538_DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> > ________________________________________________________________________________
Subject: Re: DIY Serial to Gaycode converter
From: Finn Lassen <finn.usa(at)gmail.com>
Date: Jul 12, 2020
Nope. "Dynon's altitude signal output is an RS-232 serial data stream that is compatible with newer style transponders like the Garmin GTX-330 and GTX-327. Transponders only accepting the traditional gray code (sometimes called Gillham code) input require Dynon's optional encoder converter module." $80 Finn On 7/11/2020 11:44 PM, Sebastien wrote: > Wonderful, the cheapest available units are $100. > > Doesn't the D10A output grey code though? --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Jul 12, 2020
Subject: Re: DIY Serial to Gaycode converter
Thanks Finn, I was thinking of the old D10. On Sun, Jul 12, 2020, 07:51 Finn Lassen wrote: > > Nope. > > "Dynon's altitude signal output is an RS-232 serial data stream that is > compatible with newer style transponders like the Garmin GTX-330 and > GTX-327. Transponders only accepting the traditional gray code > (sometimes called Gillham code) input require Dynon's optional encoder > converter module." $80 > > Finn > > > On 7/11/2020 11:44 PM, Sebastien wrote: > > Wonderful, the cheapest available units are $100. > > > > Doesn't the D10A output grey code though? > > > --- > This email has been checked for viruses by Avast antivirus software. > https://www.avast.com/antivirus > > ________________________________________________________________________________
Subject: Re: DIY Serial to Gaycode converter
From: Finn Lassen <finn.usa(at)gmail.com>
Date: Jul 12, 2020
Oops. Just noticed a bug in the source code I previously uploaded, should be: sAltitude = sAltitude.substring(0, sAltitude.length() - 2); Otherwise won't see 10,000s of feet. Attached is the corrected source code and compiled non-test version. Finn On 7/11/2020 11:03 PM, Finn Lassen wrote: > Attached program can be compiled and uploaded to a Nano using the > Arduino IDE (https://www.arduino.cc/en/main/software). --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus DQovL1VzaW5nIEQtMTBBIGZvcm1hdCAxOiAjQUwgKzA1MjAwVCsyNUQ3W0NSXSAgTG9vayBm b3IgIywgdGhlbiAiLSIgaWYgdGhlcmUsIHRoZW4gZGlnaXRzLCB0aGVuICJUIi4gIlQiIGlz IHVzZSBhcyBkZWxpbWl0ZXIsIHJlc3QgaXMgaWdub3JlZCB0aWxsIG5leHQgIiMiDQovL1Rv IHVzZSBmb3JtYXQgMjogJE1HTCswNTIwMFQrMjVFM1tDUl0gTG9vayBmb3IgJCwgdGhlbiAi LSIgaWYgdGhlcmUsIHRoZW4gZGlnaXRzLCB0aGVuICJUIi4gIlQiIGlzIHVzZSBhcyBkZWxp bWl0ZXIsIGlnbm9yZSByZXN0IHRpbGwgbmV4dCAiJCINCi8vU2V0IER5bm9uIHRvIG91dHB1 dCBpbiAxMDAncyBvZiBmZWV0IChsYXN0IHR3byBkaWdpdHMgYWx3YXlzIDAwLiBJdCB3aWxs IGF1dG9tYXRpY2FsbHkgcm91bmQgdXAgbmVhciA1MCBmZWV0DQovL0NvdWxkIGJlIGV4cGFu ZGVkIHRvIGRldGVjdCBiYXVkcmF0ZSBhbmQgbXVsdGlwbGUgZm9ybWF0cw0KDQovL05hbm8g 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From: Kelly McMullen <kellym(at)aviating.com>
Subject: Static system tests
Date: Jul 13, 2020
I recently came upon a question that I don't find a clear answer in 91.411 or 91.413. Aircraft in question is either ELSA or E-AMB, built for VFR only. It is based under Mode C veil, and may have need to fly transitions through Class B, so it has to have ADS-B Out. The question is what level, if any, of certification the static system needs to assure that the ADS-B altitude reported is accurate? I am thinking a leak check at a minimum, but don't see any clear requirement. I would appreciate your thoughts on the subject. ________________________________________________________________________________
Date: Jul 14, 2020
From: ornerycuss2001 <ornerycuss2001(at)protonmail.com>
Subject: Re: Static system tests
91.217b requires that the pressure altitude for the transponder and ADSB come from the same source. Finding no other requirement for ADSB by itself it seems reasonable that a static system check for the transponder would be sufficient. I believe ADSB transmits both pressure altitude and GPS altitude. I'm guessing any large discrepancy would be flagged by the ADSB ground system and a (computer generated) letter of correction would be sent to the registered owner. FWIW, I just had my static system and transponder checked (transponder is also the ADSB box) and no separate check was performed for ADSB altitude information. Sent with ProtonMail Secure Email. Original Message On Monday, July 13, 2020 4:12 PM, Kelly McMullen wrote: > > I recently came upon a question that I don't find a clear answer in > 91.411 or 91.413. Aircraft in question is either ELSA or E-AMB, built > for VFR only. It is based under Mode C veil, and may have need to fly > transitions through Class B, so it has to have ADS-B Out. > The question is what level, if any, of certification the static system > needs to assure that the ADS-B altitude reported is accurate? > I am thinking a leak check at a minimum, but don't see any clear > requirement. I would appreciate your thoughts on the subject. ________________________________________________________________________________
Subject: Re: Premature EarthX death?
From: "bcone1381" <bcone1964(at)gmail.com>
Date: Jul 14, 2020
Consider the EarthX battery's reliability for a moment. I wonder if it is a sufficiently complex unit with multiple failure points and that maybe it's reliability is not equal to the AMG type battery. Is the AMG battery a better choice for an electrically defendant airframe? Is there any way to get reliability data? -------- Brooks Cone Bearhawk Patrol Kit Build Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497278#497278 ________________________________________________________________________________
Date: Jul 14, 2020
Subject: Static System Test
From: "James Meade" <jnmeade(at)southslope.net>
Just a slight clarification of Kelly's comment. "Aircraft in question is either ELSA or E-AMB, built for VFR only." I'm just pointing out in case someone gets the wrong impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to be capable of IFR, but that doesn't mean they can't be if equipped per FAR 91.205. A fair number of E-AB are IFR capable, as can be seen by a visit to VansAirForce web site. So the particular aircraft under discussion may well be VFR only, but I just wanted to make sure the casual reader didn't conclude that ELSA and E-AB are not or can not be IFR. Sorry for the distraction. ________________________________________________________________________________
From: Finn Lassen <finn.usa(at)gmail.com>
Subject: Re: DIY Serial to Gaycode converter -- resent
Date: Jul 14, 2020
Oops. Just noticed a bug in the source code I previously uploaded, should be: sAltitude = sAltitude.substring(0, sAltitude.length() - 2); Otherwise won't see 10,000s of feet. Attached is the corrected source code and compiled non-test version. Finn On 7/11/2020 11:03 PM, Finn Lassen wrote: > Attached program can be compiled and uploaded to a Nano using the > Arduino IDE (https://www.arduino.cc/en/main/software). --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus DQovL1VzaW5nIEQtMTBBIGZvcm1hdCAxOiAjQUwgKzA1MjAwVCsyNUQ3W0NSXSAgTG9vayBm b3IgIywgdGhlbiAiLSIgaWYgdGhlcmUsIHRoZW4gZGlnaXRzLCB0aGVuICJUIi4gIlQiIGlz IHVzZSBhcyBkZWxpbWl0ZXIsIHJlc3QgaXMgaWdub3JlZCB0aWxsIG5leHQgIiMiDQovL1Rv IHVzZSBmb3JtYXQgMjogJE1HTCswNTIwMFQrMjVFM1tDUl0gTG9vayBmb3IgJCwgdGhlbiAi LSIgaWYgdGhlcmUsIHRoZW4gZGlnaXRzLCB0aGVuICJUIi4gIlQiIGlzIHVzZSBhcyBkZWxp bWl0ZXIsIGlnbm9yZSByZXN0IHRpbGwgbmV4dCAiJCINCi8vU2V0IER5bm9uIHRvIG91dHB1 dCBpbiAxMDAncyBvZiBmZWV0IChsYXN0IHR3byBkaWdpdHMgYWx3YXlzIDAwLiBJdCB3aWxs IGF1dG9tYXRpY2FsbHkgcm91bmQgdXAgbmVhciA1MCBmZWV0DQovL0NvdWxkIGJlIGV4cGFu ZGVkIHRvIGRldGVjdCBiYXVkcmF0ZSBhbmQgbXVsdGlwbGUgZm9ybWF0cw0KDQovL05hbm8g 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From: Sebastien <cluros(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Static System Test
There is no difference between VFR and IFR capable aircraft in the requirements for testing altimetry systems, transponders, and encoders. If you're in rule airspace, you need to do the tests every two years. On Tue, Jul 14, 2020, 06:29 James Meade wrote: > jnmeade(at)southslope.net> > > Just a slight clarification of Kelly's comment. "Aircraft in question is > either ELSA or E-AMB, built > for VFR only." I'm just pointing out in case someone gets the > wrong > impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW > ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to be > capable of IFR, but that doesn't mean they can't be if equipped per FAR > 91.205. A fair number of E-AB are IFR capable, as can be seen by a visit > to VansAirForce web site. So the particular aircraft under discussion > may > well be VFR only, but I just wanted to make sure the casual reader didn't > conclude that ELSA and E-AB are not or can not be IFR. Sorry for the > distraction. > > ________________________________________________________________________________
Date: Jul 14, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Premature EarthX death?
At 05:49 AM 7/14/2020, you wrote: > >Consider the EarthX battery's reliability for a moment. I wonder if >it is a sufficiently complex unit with multiple failure points and >that maybe it's reliability is not equal to the AMG type >battery. Is the AMG battery a better choice for an electrically >defendant airframe? Is there any way to get reliability data? > >-------- >Brooks Cone >Bearhawk Patrol Kit Build Excellent question. Unfortunately there is no data for deducing an objective answer. These batteries are obviously more complex . . . they have solid state devices in series with a cranking- current/charging-current pathway. Except for the rare application of MOS transistors in solid state contactors, these applications are novel to say the least. It would be interesting to see the MTBF studies on this collection of hardware. It's axiomatic that addition of the electronics REDUCES reliability over the bare-bones battery. At the same time, the electronics REDUCES risk of battery failure do to external abuses of over-current, over-discharge, over-charge, unequal charging of cells, etc. In other words, because these batteries are chemically more fragile than their lead-acid cousins it behooves use to add electronic protections to ward off the hazards of poor system integration. By that I suggest that replacing SVLA with LiFePO4 is pounding a square peg into a round hole. This is like the NiCad story from 60 years ago. We pounded that peg into another ill-fitting hole and it took a few spectacular failure incidents before, you guessed it, band-aids were added to the system which pushed system integration short-falls off onto the cockpit crew! And most people are completely unaware of the fact that NiCads had to be serviced in completely separate facilities from then common flooded lead-acid devices. Seems potassium hydroxide electrolyte is something of an antagonist to sulfuric acid electrolyte and vise-versa. FBO's didn't have much good to say about Ni-Cads. So what were (are) the driving forces for trying to pound these pegs into ill-fitting holes? With Ni-Cad it was the promise of weight reduction combined with longer service life . . . the Ni-Cad had superior cranking ability and did not suffer from deep discharge effects. With LiFePO4 we're really hung up on weight . . . and with slightly improved cranking . . . at 'normal' temperatures. But let's look at the weight thing. Suppose you have a nice RV with a new LiFePO4 which replaced a 10 pound heavier SVLA. What are the benefits have been secured? Your fuel tanks didn't grow by 1.5 gallons . . . so endurance is unchanged. When was the last time you off-loaded 10# of baggage because you were over-grossed? If you had two, identical RV's except SLVA and LiFePO4 batteries. What flight testing would you conduct do deduce which airplane had the lighter battery? Take off run . . . service ceiling . . . fuel consumption? The point being that while weight reduction is never a 'bad' thing in airplanes, reducing the weight of one accessory has to be traded of with costs of ownership and objective gains in performance. Roy Lopresti and Burt Rutan were the grand masters of airframe weight management. Uncle Roy turned the Model 20 Mooney into the 201 and 231 by achieving 1 mhp/hp through dozens of weight/drag reductions. Burt had to design an airplane that consumed 5 gallons of gas for every pound of airframe weight to go around the world. Again, attention to details on hundreds of weight issues made that mission possible. But in the real world of RV's and LongEz's does a ten pound reduction in ramp weight offer a return on investment for the increased cost of ownership for LiFePO4 vs. SLVA? I'm not suggesting that there's no place for LiFePO4 on airplanes . . . but I do suggest that an electrical system could be crafted that is LiFePO4 friendly such that no complex, throw-away electronics are needed INSIDE the battery. Such a system would not necessarily be unfriendly to SVLA. This would reduce cost of ownership and increase battery reliability by way of parts reduction . . . but the short answer to your question is service- records (history) will tell. Will the marketplace be as eager to pay the freight on a LiFePO4 'smart' product? Bob . . . ________________________________________________________________________________
Date: Jul 14, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Premature EarthX death?
P.S. > Such a system would not necessarily be unfriendly > to SVLA. I've got a new AeroVolts product on the test bench right now running the traps on energy vs. charge discharge profiles. I've got an EarthX device waiting to run the same tests. Already have lots of SLVA data. I've been thinking a lot about the LiFePO4 friendly electrical system with a goal of reducing parts count and cost-of-ownership. The weight reduction may not produce observable benefits but at least it shouldn't cost so much or impact reliability. Bob . . . ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Static System Test
Interesting thought, and contrary to what a friend who does xpndr certs has to say about them. (Not the time interval, but the level of testing requirements.) On Tue, Jul 14, 2020 at 10:39 AM Sebastien wrote: > There is no difference between VFR and IFR capable aircraft in the > requirements for testing altimetry systems, transponders, and encoders. If > you're in rule airspace, you need to do the tests every two years. > > On Tue, Jul 14, 2020, 06:29 James Meade wrote: > >> jnmeade(at)southslope.net> >> >> Just a slight clarification of Kelly's comment. "Aircraft in question >> is >> either ELSA or E-AMB, built >> for VFR only." I'm just pointing out in case someone gets the >> wrong >> impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW >> ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to >> be >> capable of IFR, but that doesn't mean they can't be if equipped per FAR >> 91.205. A fair number of E-AB are IFR capable, as can be seen by a >> visit >> to VansAirForce web site. So the particular aircraft under discussion >> may >> well be VFR only, but I just wanted to make sure the casual reader >> didn't >> conclude that ELSA and E-AB are not or can not be IFR. Sorry for the >> distraction. >> ========== >> - >> Electric-List" rel="noreferrer noreferrer" target="_blank"> >> http://www.matronics.com/Navigator?AeroElectric-List >> ========== >> FORUMS - >> eferrer noreferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer noreferrer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer noreferrer" target="_blank"> >> http://www.matronics.com/contribution >> ========== >> >> >> >> ________________________________________________________________________________
From: don van santen <donvansanten(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Static System Test
Wrong!!! VFR only aircraft do not need the altimiter test. They only need the Transponder test. Go re-read the regulations. On Tue, Jul 14, 2020, 08:39 Sebastien wrote: > There is no difference between VFR and IFR capable aircraft in the > requirements for testing altimetry systems, transponders, and encoders. If > you're in rule airspace, you need to do the tests every two years. > > On Tue, Jul 14, 2020, 06:29 James Meade wrote: > >> jnmeade(at)southslope.net> >> >> Just a slight clarification of Kelly's comment. "Aircraft in question >> is >> either ELSA or E-AMB, built >> for VFR only." I'm just pointing out in case someone gets the >> wrong >> impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW >> ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to >> be >> capable of IFR, but that doesn't mean they can't be if equipped per FAR >> 91.205. A fair number of E-AB are IFR capable, as can be seen by a >> visit >> to VansAirForce web site. So the particular aircraft under discussion >> may >> well be VFR only, but I just wanted to make sure the casual reader >> didn't >> conclude that ELSA and E-AB are not or can not be IFR. Sorry for the >> distraction. >> ========== >> - >> Electric-List" rel="noreferrer noreferrer" target="_blank"> >> http://www.matronics.com/Navigator?AeroElectric-List >> ========== >> FORUMS - >> eferrer noreferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer noreferrer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer noreferrer" target="_blank"> >> http://www.matronics.com/contribution >> ========== >> >> >> >> ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Premature EarthX death?
Bob, while I cannot agree with you about the importance of 10 lbs. additional useful load, I do think you are onto something with the LiFePO4 friendly electrical system. Builders could then choose any appropriate off the shelf battery, or even build their own. What are some of the features that an LiFePO4 friendly system would have? Ken On Tue, Jul 14, 2020 at 7:52 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > P.S. > > > Such a system would not necessarily be unfriendly > > to SVLA. > > I've got a new AeroVolts product on the test > bench right now running the traps on energy > vs. charge discharge profiles. I've got an > EarthX device waiting to run the same > tests. Already have lots of SLVA data. > > I've been thinking a lot about the > LiFePO4 friendly electrical system > with a goal of reducing parts count > and cost-of-ownership. The weight > reduction may not produce observable > benefits but at least it shouldn't > cost so much or impact reliability. > > Bob . . . > ________________________________________________________________________________
From: David Carter <david(at)carter.net>
Date: Jul 14, 2020
Subject: Re: Static System Test
Always best to read the regs. This article will point you to the respective regs for IFR-only altimeter checks & VFR/IFR transponder checks. https://www.aopa.org/go-fly/aircraft-and-ownership/maintenance-and-inspections/aircraft-inspections On Tue, Jul 14, 2020 at 11:48 AM Charlie England wrote: > Interesting thought, and contrary to what a friend who does xpndr certs > has to say about them. (Not the time interval, but the level of testing > requirements.) > > On Tue, Jul 14, 2020 at 10:39 AM Sebastien wrote: > >> There is no difference between VFR and IFR capable aircraft in the >> requirements for testing altimetry systems, transponders, and encoders. If >> you're in rule airspace, you need to do the tests every two years. >> >> On Tue, Jul 14, 2020, 06:29 James Meade wrote: >> >>> jnmeade(at)southslope.net> >>> >>> Just a slight clarification of Kelly's comment. "Aircraft in question >>> is >>> either ELSA or E-AMB, built >>> for VFR only." I'm just pointing out in case someone gets the >>> wrong >>> impression that ELSA and E-AB may be IFR capable. My Flight Design >>> CTSW >>> ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to >>> be >>> capable of IFR, but that doesn't mean they can't be if equipped per FAR >>> 91.205. A fair number of E-AB are IFR capable, as can be seen by a >>> visit >>> to VansAirForce web site. So the particular aircraft under discussion >>> may >>> well be VFR only, but I just wanted to make sure the casual reader >>> didn't >>> conclude that ELSA and E-AB are not or can not be IFR. Sorry for the >>> distraction. >>> ========== >>> - >>> Electric-List" rel="noreferrer noreferrer" target="_blank"> >>> http://www.matronics.com/Navigator?AeroElectric-List >>> ========== >>> FORUMS - >>> eferrer noreferrer" target="_blank">http://forums.matronics.com >>> ========== >>> WIKI - >>> errer noreferrer" target="_blank">http://wiki.matronics.com >>> ========== >>> b Site - >>> -Matt Dralle, List Admin. >>> rel="noreferrer noreferrer" target="_blank"> >>> http://www.matronics.com/contribution >>> ========== >>> >>> >>> >>> -- --- David Carter david(at)carter.net ________________________________________________________________________________
From: Stein Bruch <stein(at)steinair.com>
Date: Jul 14, 2020
Subject: Static System Test
Indeed. This shouldn=99t even be a debate =93 though VFR and IF R both require a 24 mo inspection, WHAT they require is totally and utterly different =93 they are NOT the same. We do hundreds of these per year, both IFR and VFR and can verify there is a substantial difference between the requirements for VFR and IFR checks. Cheers, Stein *From:* owner-aeroelectric-list-server(at)matronics.com < owner-aeroelectric-list-server(at)matronics.com> *On Behalf Of *David Carter *Sent:* Tuesday, July 14, 2020 11:59 AM *To:* aeroelectric-list(at)matronics.com *Subject:* Re: AeroElectric-List: Static System Test Always best to read the regs. This article will point you to the respective regs for IFR-only altimeter checks & VFR/IFR transponder checks. https://www.aopa.org/go-fly/aircraft-and-ownership/maintenance-and-inspecti ons/aircraft-inspections On Tue, Jul 14, 2020 at 11:48 AM Charlie England wrote: Interesting thought, and contrary to what a friend who does xpndr certs has to say about them. (Not the time interval, but the level of testing requirements.) On Tue, Jul 14, 2020 at 10:39 AM Sebastien wrote: There is no difference between VFR and IFR capable aircraft in the requirements for testing altimetry systems, transponders, and encoders. If you're in rule airspace, you need to do the tests every two years. On Tue, Jul 14, 2020, 06:29 James Meade wrote: jnmeade(at)southslope.net> Just a slight clarification of Kelly's comment. "Aircraft in question is either ELSA or E-AMB, built for VFR only." I'm just pointing out in case someone gets the wrong impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to be capable of IFR, but that doesn't mean they can't be if equipped per FAR 91.205. A fair number of E-AB are IFR capable, as can be seen by a visit to VansAirForce web site. So the particular aircraft under discussion may well be VFR only, but I just wanted to make sure the casual reader didn't conclude that ELSA and E-AB are not or can not be IFR. Sorry for the distraction. - Electric-List" rel="noreferrer noreferrer" target="_blank"> http://www.matronics.com/Navigator?AeroElectric-List FORUMS - eferrer noreferrer" target="_blank">http://forums.matronics.com WIKI - errer noreferrer" target="_blank">http://wiki.matronics.com b Site - -Matt Dralle, List Admin. rel="noreferrer noreferrer" target="_blank"> http://www.matronics.com/contribution -- --- David Carter david(at)carter.net ________________________________________________________________________________
From: John William Cox <rv10pro(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Static System Test
Stein, Thank You for correcting this simple misunderstanding in the Experimental Community. Could not say it better. Know the regs, stay on good terms with your Avionics Rep. ELSA have strict equipment requirements. I am not up to speed on which ELSA are IFR qualified. I do know of many IFR equipment Amatuer Built E-AB. John Cox - Retire Airline Avionics Technician On Tue, Jul 14, 2020 at 10:56 AM Stein Bruch wrote: > Indeed. This shouldn=99t even be a debate =93 though VFR and IFR both require > a 24 mo inspection, WHAT they require is totally and utterly different =93 > they are NOT the same. > > > We do hundreds of these per year, both IFR and VFR and can verify there i s > a substantial difference between the requirements for VFR and IFR checks. > > > Cheers, > > Stein > > > *From:* owner-aeroelectric-list-server(at)matronics.com < > owner-aeroelectric-list-server(at)matronics.com> *On Behalf Of *David Carter > *Sent:* Tuesday, July 14, 2020 11:59 AM > *To:* aeroelectric-list(at)matronics.com > *Subject:* Re: AeroElectric-List: Static System Test > > > Always best to read the regs. This article will point you to the > respective regs for IFR-only altimeter checks & VFR/IFR transponder check s. > > > https://www.aopa.org/go-fly/aircraft-and-ownership/maintenance-and-inspec tions/aircraft-inspections > > > On Tue, Jul 14, 2020 at 11:48 AM Charlie England > wrote: > > Interesting thought, and contrary to what a friend who does xpndr certs > has to say about them. (Not the time interval, but the level of testing > requirements.) > > > On Tue, Jul 14, 2020 at 10:39 AM Sebastien wrote: > > There is no difference between VFR and IFR capable aircraft in the > requirements for testing altimetry systems, transponders, and encoders. I f > you're in rule airspace, you need to do the tests every two years. > > > On Tue, Jul 14, 2020, 06:29 James Meade wrote: > > jnmeade(at)southslope.net> > > Just a slight clarification of Kelly's comment. "Aircraft in question is > either ELSA or E-AMB, built > for VFR only." I'm just pointing out in case someone gets the > wrong > impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW > ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to be > capable of IFR, but that doesn't mean they can't be if equipped per FAR > 91.205. A fair number of E-AB are IFR capable, as can be seen by a visit > to VansAirForce web site. So the particular aircraft under discussion > may > well be VFR only, but I just wanted to make sure the casual reader didn't > conclude that ELSA and E-AB are not or can not be IFR. Sorry for the > distraction. > ========== > - > Electric-List" rel="noreferrer noreferrer" target="_blank"> > http://www.matronics.com/Navigator?AeroElectric-List > ========== > FORUMS - > eferrer noreferrer" target="_blank">http://forums.matronics.com > ========== > WIKI - > errer noreferrer" target="_blank">http://wiki.matronics.com > ========== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer noreferrer" target="_blank"> > http://www.matronics.com/contribution > ========== > > > -- > > --- > David Carter > david(at)carter.net > -- Johnny C. ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Static System Test
My apologies, a while back I checked the FARs and it looked to me like they were the same as in Canada but I either got it wrong or looked in the wrong place. Thank you for the correction. Which regs does the encoder come under? Altimeter or transponder? On Tue, Jul 14, 2020, 10:56 Stein Bruch wrote: > Indeed. This shouldn=99t even be a debate =93 though VFR and IFR both require > a 24 mo inspection, WHAT they require is totally and utterly different =93 > they are NOT the same. > > > We do hundreds of these per year, both IFR and VFR and can verify there i s > a substantial difference between the requirements for VFR and IFR checks. > > > Cheers, > > Stein > > > *From:* owner-aeroelectric-list-server(at)matronics.com < > owner-aeroelectric-list-server(at)matronics.com> *On Behalf Of *David Carter > *Sent:* Tuesday, July 14, 2020 11:59 AM > *To:* aeroelectric-list(at)matronics.com > *Subject:* Re: AeroElectric-List: Static System Test > > > Always best to read the regs. This article will point you to the > respective regs for IFR-only altimeter checks & VFR/IFR transponder check s. > > > https://www.aopa.org/go-fly/aircraft-and-ownership/maintenance-and-inspec tions/aircraft-inspections > > > On Tue, Jul 14, 2020 at 11:48 AM Charlie England > wrote: > > Interesting thought, and contrary to what a friend who does xpndr certs > has to say about them. (Not the time interval, but the level of testing > requirements.) > > > On Tue, Jul 14, 2020 at 10:39 AM Sebastien wrote: > > There is no difference between VFR and IFR capable aircraft in the > requirements for testing altimetry systems, transponders, and encoders. I f > you're in rule airspace, you need to do the tests every two years. > > > On Tue, Jul 14, 2020, 06:29 James Meade wrote: > > jnmeade(at)southslope.net> > > Just a slight clarification of Kelly's comment. "Aircraft in question is > either ELSA or E-AMB, built > for VFR only." I'm just pointing out in case someone gets the > wrong > impression that ELSA and E-AB may be IFR capable. My Flight Design CTSW > ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to be > capable of IFR, but that doesn't mean they can't be if equipped per FAR > 91.205. A fair number of E-AB are IFR capable, as can be seen by a visit > to VansAirForce web site. So the particular aircraft under discussion > may > well be VFR only, but I just wanted to make sure the casual reader didn't > conclude that ELSA and E-AB are not or can not be IFR. Sorry for the > distraction. > ========== > - > Electric-List" rel="noreferrer noreferrer" target="_blank"> > http://www.matronics.com/Navigator?AeroElectric-List > ========== > FORUMS - > eferrer noreferrer" target="_blank">http://forums.matronics.com > ========== > WIKI - > errer noreferrer" target="_blank">http://wiki.matronics.com > ========== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer noreferrer" target="_blank"> > http://www.matronics.com/contribution > ========== > > > -- > > --- > David Carter > david(at)carter.net > ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Static System Test
If your friend is referring to RVSM requirements then that's true but I don't know many E-AB aircraft flying above 28 000'. Otherwise what requirements are different? On Tue, Jul 14, 2020, 08:52 Charlie England wrote: > Interesting thought, and contrary to what a friend who does xpndr certs > has to say about them. (Not the time interval, but the level of testing > requirements.) > > On Tue, Jul 14, 2020 at 10:39 AM Sebastien wrote: > >> There is no difference between VFR and IFR capable aircraft in the >> requirements for testing altimetry systems, transponders, and encoders. If >> you're in rule airspace, you need to do the tests every two years. >> >> On Tue, Jul 14, 2020, 06:29 James Meade wrote: >> >>> jnmeade(at)southslope.net> >>> >>> Just a slight clarification of Kelly's comment. "Aircraft in question >>> is >>> either ELSA or E-AMB, built >>> for VFR only." I'm just pointing out in case someone gets the >>> wrong >>> impression that ELSA and E-AB may be IFR capable. My Flight Design >>> CTSW >>> ELSA is legal for IMC and can be filed IFR. Granted, few ELSA seem to >>> be >>> capable of IFR, but that doesn't mean they can't be if equipped per FAR >>> 91.205. A fair number of E-AB are IFR capable, as can be seen by a >>> visit >>> to VansAirForce web site. So the particular aircraft under discussion >>> may >>> well be VFR only, but I just wanted to make sure the casual reader >>> didn't >>> conclude that ELSA and E-AB are not or can not be IFR. Sorry for the >>> distraction. >>> ========== >>> - >>> Electric-List" rel="noreferrer noreferrer" target="_blank"> >>> http://www.matronics.com/Navigator?AeroElectric-List >>> ========== >>> FORUMS - >>> eferrer noreferrer" target="_blank">http://forums.matronics.com >>> ========== >>> WIKI - >>> errer noreferrer" target="_blank">http://wiki.matronics.com >>> ========== >>> b Site - >>> -Matt Dralle, List Admin. >>> rel="noreferrer noreferrer" target="_blank"> >>> http://www.matronics.com/contribution >>> ========== >>> >>> >>> >>> ________________________________________________________________________________
Date: Jul 14, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Premature EarthX death?
At 11:01 AM 7/14/2020, you wrote: >Bob, while I cannot agree with you about the importance of 10 lbs. >additional useful load . . . Can you articulate the 'usefulness' in numbers? "Useful load" is an arbitrary number derived from a host of design goals, validated by very demanding flight testing and finally holy-watered by someone who may not even have a pilot's license much less practical experience in light plane operations. A delta-weight of 10 pounds on performance in a 1600 to 1800 pound airplane is undetectable by contemporary measurement techniques. How many OBAM aircraft owners routinely push the envelope for service ceiling, time to climb, take off roll, etc. etc? >I do think you are onto something with the LiFePO4 friendly electrical system. >Builders could then choose any appropriate off the shelf battery, or >even build >their own. What are some of the features that an LiFePO4 friendly >system would have? BMS features are part of the ship's electrical system including: Over discharge disconnect (open the battery contactor) Over current disconnect ( ditto ) Over voltage protection (already part of every thoughtful system). Cell balancing (not sure this is even called for in assemblages of quality cells that are not routinely deep discharged . . . looking to clarify that) Recharge rate Management (easily added to the duties of an agile voltage regulator). The benefits of such a system may extend past the weight thingy . . . suppose you could stuff a battery space with the SAME weight of lithium as the removed SLVA and enjoy phenomenal alternator- out endurance in electrically dependent engines? These are things that come to mind the soonest . . . no doubt there are others. For a century we have been putting 'round' batteries into systems DESIGNED with 'round' holes. I'm thinking that with rather rudimentary design changes we can craft a system that readily accepts bare-foot LiFePO4 arrays that wouldn't insult an SVLA battery either. Bob . . . ________________________________________________________________________________
Date: Jul 14, 2020
From: Ernest Christley <echristley(at)att.net>
Subject: Re: Premature EarthX death?
kolls.bob(at)aeroelectric.com> wrote: =C2-> Can you articulate the 'usefulness' in numbers? =C2- I can.=C2- My airplane tops out at 1320.=C2- There is a whole ca tegory of airplanes with that limitation now.=C2- Having made an arguably poor decision to use an engine that is on the heavy side, any extra weight in the nose comes with a corresponding requirement to add even more weight in the rear.=C2- 10 will get you 20, in other words. The plane weighs 800, and I'm hitting the scales at 270 nowadays.=C2- if a 130lb passenger joins me, I can't use my full 22gal of fuel capacity, and we can't carry any luggage. It's not that the 10lbs is so heavy in relation to the plane.=C2- It's th at it is heavy in relation to what you have left in the budget. ________________________________________________________________________________
From: Ken Ryan <keninalaska(at)gmail.com>
Date: Jul 14, 2020
Subject: Re: Premature EarthX death?
Can you articulate the 'usefulness' in numbers? I could try, but I would fail miserably. Logically I understand that 10 pounds added to the gross is unlikely to cause me to hit the spruce tree on takeoff. But in reality, I know that decisions about what to take and what to leave are necessary all the time. On Tue, Jul 14, 2020 at 2:03 PM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > At 11:01 AM 7/14/2020, you wrote: > > Bob, while I cannot agree with you about the importance of 10 lbs. > additional useful load . . . > > > Can you articulate the 'usefulness' in numbers? "Useful load" is > an arbitrary number derived from a host of design goals, > validated by very demanding flight testing and finally > holy-watered by someone who may not even have a pilot's > license much less practical experience in light plane > operations. > > A delta-weight of 10 pounds on performance in a 1600 to > 1800 pound airplane is undetectable by contemporary measurement > techniques. How many OBAM aircraft owners routinely > push the envelope for service ceiling, time to > climb, take off roll, etc. etc? > > I do think you are onto something with the LiFePO4 friendly electrical > system. > Builders could then choose any appropriate off the shelf battery, or even > build > their own. What are some of the features that an LiFePO4 friendly system > would have? > > > BMS features are part of the ship's electrical > system including: > > Over discharge disconnect (open the battery contactor) > Over current disconnect ( ditto ) > Over voltage protection (already part of every thoughtful > system). > Cell balancing (not sure this is even called for > in assemblages of quality cells > that are not routinely deep > discharged . . . looking to clarify > that) > Recharge rate > Management (easily added to the duties of an > agile voltage regulator). > > The benefits of such a system may extend past > the weight thingy . . . suppose you could stuff > a battery space with the SAME weight of lithium > as the removed SLVA and enjoy phenomenal alternator- > out endurance in electrically dependent engines? > > These are things that come to mind the soonest . . . no > doubt there are others. > > For a century we have been putting 'round' batteries > into systems DESIGNED with 'round' holes. I'm thinking > that with rather rudimentary design changes we can > craft a system that readily accepts bare-foot LiFePO4 > arrays that wouldn't insult an SVLA battery either. > > Bob . . . > ________________________________________________________________________________
Subject: Re: Static System Test
From: "jnmeade" <jnmeade(at)southslope.net>
Date: Jul 14, 2020
[quote="rv10pro(at)gmail.com"]Stein, Thank You for correcting this simple misunderstanding in the Experimental Community. Could not say it better. Know the regs, stay on good terms with your Avionics Rep. ELSA have strict equipment requirements. Some further clarification may be in order. Yes, ELSA Experimental Light Sport Aircraft must be built exactly like SLSA Special Light Sport Aircraft or start life as a factory built SLSA. As soon as the ELSA airworthiness certificate is issued, the plane can be extensively modified (so long as the change is not so great as to requires a new Operating Limitation). If you want to use a different tire or battery in your SLSA, you must have an MOA from the manufacturer. If you want to use a different battery, tire, radio, seat belt, EFS, etc in your ELSA you make a log book entry (again, so long as you don't materially change the characteristics of the aircraft). Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497303#497303 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 15, 2020
Subject: Re: Premature
EarthX death? On Tue, Jul 14, 2020 at 10:52 AM Robert L. Nuckolls, III < nuckolls.bob(at)aeroelectric.com> wrote: > P.S. > > > Such a system would not necessarily be unfriendly > > to SVLA. > > I've got a new AeroVolts product on the test > bench right now running the traps on energy > vs. charge discharge profiles. I've got an > EarthX device waiting to run the same > tests. Already have lots of SLVA data. > > I've been thinking a lot about the > LiFePO4 friendly electrical system > with a goal of reducing parts count > and cost-of-ownership. The weight > reduction may not produce observable > benefits but at least it shouldn't > cost so much or impact reliability. > > Bob . . . > Add my vote for an architecture that allows 'bare' LiFePO4 batteries to be used. While I have no desire to pay an almost 10X premium to save 10 lbs, I do think that the brand X crowd is deceiving themselves if they think the battery is a functional drop-in replacement for SLA. There are failure modes (and even 'normal' operating modes) that can take the battery off line, without any control by the operator (pilot). I suspect that many early adopters haven't done an adequate 'FMEA' on all the potential ramifications of inserting a fully automatic, non-user-controllable BMS in the loop. Some things do benefit from automation, but others don't. For instance, most of us won't accept an engine controller that automatically shuts the engine down due to low oil pressure. We want to be notified, and make the call on shutdown based on immediate circumstances. Automatic dropping the battery off line could in some circumstances be just as hazardous. Charlie ________________________________________________________________________________
Subject: Re: Premature
EarthX death?
From: Rob Turk <matronics(at)rtist.nl>
Date: Jul 15, 2020
Just as another data point. I run an AeroAkku LFP450D which I bought in Germany. It's in my Rans S-6S with a Jabiru 3300 engine. The AeroAkku replaced an Odyssey PC680 and with mounting hardware combined I shaved about 14lbs off the weight of the plane, which equates to 40 minutes of fuel capacity. The LFP450D has integrated balancer and protection circuitry, nothing external needed. It costs about 3x the PC680. The charge circuit required no changes, the cheap Kubota regulator and the 25A PMA work just fine with this setup. I do keep a LiFePO4 specific charger on the battery when not flying, but other than that it's maintenance free and it spins my Jabiru like there's no tomorrow. Even when cold, after 'waking up' the chemistry by running a couple of loads. I should really replace the battery due to age, I installed it in 2013.. After 7 years still going strong every time. Rob On 7/15/2020 4:00 PM, Charlie England wrote: > > > On Tue, Jul 14, 2020 at 10:52 AM Robert L. Nuckolls, III > > > wrote: > > P.S. > > > Such a system would not necessarily be unfriendly > > to SVLA. > > I've got a new AeroVolts product on the test > bench right now running the traps on energy > vs. charge discharge profiles. I've got an > EarthX device waiting to run the same > tests. Already have lots of SLVA data. > > I've been thinking a lot about the > LiFePO4 friendly electrical system > with a goal of reducing parts count > and cost-of-ownership. The weight > reduction may not produce observable > benefits but at least it shouldn't > cost so much or impact reliability. > > Bob . . . > > Add my vote for an architecture that allows 'bare' LiFePO4 batteries > to be used. While I have no desire to pay an almost 10X premium to > save 10 lbs, I do think that the brand X crowd is deceiving themselves > if they think the battery is a functional drop-in replacement for SLA. > There are failure modes (and even 'normal' operating modes) that can > take the battery off line, without any control by the operator > (pilot). I suspect that many early adopters haven't done an adequate > 'FMEA' on all the potential ramifications of inserting a fully > automatic, non-user-controllable BMS in the loop. > > Some things do benefit from automation, but others don't. For > instance, most of us won't accept an engine controller that > automatically shuts the engine down due to low oil pressure. We want > to be notified, and make the call on shutdown based on immediate > circumstances. Automatic dropping the battery off line could in some > circumstances be just as hazardous. > > Charlie ________________________________________________________________________________
Subject: Re: Cost effective technology
From: "Goodw1n" <MelbsJSnells(at)yahoo.com>
Date: Jul 15, 2020
I also work as a software engineer, can you please tell me where do you work if it's not a secret. I just received my cisco certificate from https://www.spotoclub.com/ (https://www.spotoclub.com/). And finished university of Ontario institute of technology. I now interview 3 different companies and in the middle of something! Need advices for my future work! They were nice to me and well-informed by my CV. They told me nothing. Except 2 companies e-mailed me 2 more appointments at their office and told me to bring everything with me and my diploma and certificate. Is tha good news?! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497313#497313 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 15, 2020
Subject: Re: Premature
EarthX death? On Wed, Jul 15, 2020 at 9:54 AM Rob Turk wrote: > Just as another data point. I run an AeroAkku LFP450D which I bought in > Germany. It's in my Rans S-6S with a Jabiru 3300 engine. The AeroAkku > replaced an Odyssey PC680 and with mounting hardware combined I shaved > about 14lbs off the weight of the plane, which equates to 40 minutes of > fuel capacity. The LFP450D has integrated balancer and protection > circuitry, nothing external needed. It costs about 3x the PC680. > > The charge circuit required no changes, the cheap Kubota regulator and the > 25A PMA work just fine with this setup. I do keep a LiFePO4 specific > charger on the battery when not flying, but other than that it's > maintenance free and it spins my Jabiru like there's no tomorrow. Even when > cold, after 'waking up' the chemistry by running a couple of loads. > > I should really replace the battery due to age, I installed it in 2013.. > After 7 years still going strong every time. > > Rob > > On 7/15/2020 4:00 PM, Charlie England wrote: > > > On Tue, Jul 14, 2020 at 10:52 AM Robert L. Nuckolls, III < > nuckolls.bob(at)aeroelectric.com> wrote: > >> P.S. >> >> > Such a system would not necessarily be unfriendly >> > to SVLA. >> >> I've got a new AeroVolts product on the test >> bench right now running the traps on energy >> vs. charge discharge profiles. I've got an >> EarthX device waiting to run the same >> tests. Already have lots of SLVA data. >> >> I've been thinking a lot about the >> LiFePO4 friendly electrical system >> with a goal of reducing parts count >> and cost-of-ownership. The weight >> reduction may not produce observable >> benefits but at least it shouldn't >> cost so much or impact reliability. >> >> Bob . . . >> > Add my vote for an architecture that allows 'bare' LiFePO4 batteries to be > used. While I have no desire to pay an almost 10X premium to save 10 lbs, I > do think that the brand X crowd is deceiving themselves if they think the > battery is a functional drop-in replacement for SLA. There are failure > modes (and even 'normal' operating modes) that can take the battery off > line, without any control by the operator (pilot). I suspect that many > early adopters haven't done an adequate 'FMEA' on all the potential > ramifications of inserting a fully automatic, non-user-controllable BMS in > the loop. > > Some things do benefit from automation, but others don't. For instance, > most of us won't accept an engine controller that automatically shuts the > engine down due to low oil pressure. We want to be notified, and make the > call on shutdown based on immediate circumstances. Automatic dropping the > battery off line could in some circumstances be just as hazardous. > > Charlie > > > Hi Rob, I'd never seen that brand before, so I looked them up. https://www.aeroakku.com/LIGHT-SPORT-AIRCRAFT/-AEROAKKU-LiFePO4:::6_139.html?language=en&MODsid=3024acbfbb1e3575f16a62b009d3bb51 1st thing I noticed is that it costs 299 Euros, or $341 US dollars. I pay around $40 for the SLA batteries I use. 2nd thing I noticed is that it's a 7AH battery. No doubt it's fine for starting, but it's about 1/3 the energy capacity of the SLAs that I use. That means that if you're running electronic fuel injection, it'll be good for about 15 minutes after the alternator dies. What I *didn't* see (at least on that website) was any info whatsoever on the BMS. Since that company also sells the more common brands of batteries, it leads me to believe that they are rebranding someone else's battery, but there's no documentation. Which brings me back to what I wrote, above. With the addition of, 'we don't know what we don't know'. :-) Charlie ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 15, 2020
Subject: antenna analyzer?
Hi, I just stumbled upon a mention of vector network analyzers, which to my relatively RF-uneducated mind, appear to be more sophisticated versions of antenna analyzers. Any thoughts on purchasing something like this nanoVNA instead of a low end analog antenna analyzer? Purchase cost seems about the same, and at least some versions seem to allow some trick functions that used to be ungodly expensive, like TDR for measuring lengths of wire & cable. My short term personal motive is to get a cheap SWR meter that eliminates analog meter movements while possibly having some down-the-road uses beyond a once-a-decade SWR check. Any thoughts from the RF-intelligent brain trust? Thanks, Charlie ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 15, 2020
Thank you for taking the time to review my diagram and sorry for my late answer! I hope my answers or questions do no sound ignorant. I'm trying to better understand my options (pros/cons) and that doesn't go without asking.. > Are there ANY avionics manufacturers > who recommend 'protecting' their products > from the ordinary vagaries of electrical > system excursions by means of special > consideration for control of their energy > sources? > > The relay, switch and wiring become single > points of failure for all items on the > 'protected' bus. Recommend that the breakers > on these switched buses be moved to their > respective un-switched buses thus restoring > individual circuit integrity. I'm leaning towards eliminating the AVIONX ESS Bus and keeping the AVIONX MAIN bus for load shedding and engine start (to simply reduce load on the battery). So my question again, how to size the AVIONX MAIN bus Circuit Breaker properly? I haven't found an 'official' guide or best practice how to acomplish this. > Eliminate the breaker in the diode feeder > to the e-bus . . . that's your normal feed > path. Any fault that would open that breaker > puts you in greater peril than risks for > burning that path's feeders. It's an extra > gizmo with associated terminals/screws that > adds no value. > > Your e-bus contactor becomes an alternate > feed path needed in case the main bus is > shut down due to loss of main alternator. How is a burning feeder safer then an open CB in this case? If the CB trips and E-BUS Contactor is open -all equipment on the MAIN BUS remains operational including the PFD, EIS and ADAHRS (these are fed from KEEP ALIVE PWR through the GAD27 unit). The main issue would be: PITCH TRIM lost. The E-BUS Contactor is normally always On with the ALT-2 ON (on standby).-single 3way switch Talking about single point of failure (with the ESS BUS CB eliminated): How would you manage a hard fault on the ESSENTIAL BUS with no option to isolate it other than opening both the MAIN BUS and E-BUS contactors? You are left with the own battery powered standby EFIS - how would you bring the aircraft down in IMC at night? no nav, no com; maybe with the ipad and geo referenced charts [Shocked] > Recommend you take the aux alternator > b-lead directly to battery via fusible > link. This makes the AUX alternator > optionally available to the main bus > through one contactor. > > Recommend you replace the ANL in the > main alternator b-lead with a fusible > link. Easier, lighter, simpler and just > as reliable for the intended task of > fending off an exceedingly unlikely > failure. This will require a separate, long (rv10), always hot conductor from the alternator to the tail of the airplane. With the current setup I could avoid the extra wire. What exactly speaks against running the B lead to the E-BUS? > Recommend losing the MOV . . . diode > on the starter contactor takes care > of the coil collapse transient. willco > Add diodes to all other contactors/relays > as needed. willco > Battery current monitoring? How is this > useful in flight? not much, I will eliminate it. Would it make more sense in a setup with single Alternator for load shedding in case of ALT failure..? > How much current does the electronic > ignition draw when aircraft is parked? > 10A protection? Why not run it from > the e-bus? That's a triple-source, > double fed bus . . . it's not going > dark in your lifetime. This is wired per manufacturers diagram: It's always hot. In case of elec smoke/fire the pilot would open the MAIN BAT contactor (in my case the ESS BUS contactor too) and the ignition stays unaffected. The 10A protection is supplied and required by SUREFLY. The current draw in standby mode (unit off) is .001mA -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497318#497318 ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Finn Lassen <finn.usa(at)GMail.com>
Date: Jul 15, 2020
I ordered this https://www.ebay.com/itm/283898850600 ten days ago. Will probably be several weeks before I get it. You can get them a lot cheaper, but I wanted one that'll also be useful checking transponder (and ADS-B) cable and antenna. (1GHz) Still haven't given up on the idea of putting VHF comm antenna under the RV-4 canopy. Other than vertical polarization, ground plane will probably be the biggest issue (and impedance matching if I can't get the ground plane right). Got three 12" 5/32"OD brass tubes from Hobby Lobby. Should give a reasonably wide bandwidth. Finn On 7/15/2020 3:38 PM, Charlie England wrote: > Hi, > > I just stumbledupon a mention of vector network analyzers, which to > my relatively RF-uneducated mind, appear to be more sophisticated > versions of antenna analyzers. > > Any thoughts on purchasing something like this > nanoVNA > > instead of a low end analog antenna analyzer? Purchase cost seems > about the same, and at least some versions seem to allow some trick > functions that used to be ungodly expensive, like TDR for > measuringlengths of wire & cable. > > My short term personal motive is to get a cheap SWR meter that > eliminates analog meter movements while possibly having some > down-the-road uses beyond a once-a-decade SWR check. > > Any thoughts from the RF-intelligent brain trust? > > Thanks, > > Charlie > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 15, 2020
Stay in touch when you get it; I'd like to know if it proves useful. On the subject of the cockpit antenna: Contact me direct; I'll send you some 1/2" copper foil tape to stick on the canopy. Works even better for the nav side, if you install a nav radio (set up as half-wave instead of quarter wave). Charlie On 7/15/2020 4:36 PM, Finn Lassen wrote: > > I ordered this https://www.ebay.com/itm/283898850600 ten days ago. > Will probably be several weeks before I get it. > > You can get them a lot cheaper, but I wanted one that'll also be > useful checking transponder (and ADS-B) cable and antenna. (1GHz) > > Still haven't given up on the idea of putting VHF comm antenna under > the RV-4 canopy. Other than vertical polarization, ground plane will > probably be the biggest issue (and impedance matching if I can't get > the ground plane right). Got three 12" 5/32"OD brass tubes from Hobby > Lobby. Should give a reasonably wide bandwidth. > > Finn > > > On 7/15/2020 3:38 PM, Charlie England wrote: >> Hi, >> >> I just stumbledupon a mention of vector network analyzers, which to >> my relatively RF-uneducated mind, appear to be more sophisticated >> versions of antenna analyzers. >> >> Any thoughts on purchasing something like this >> nanoVNA >> >> instead of a low end analog antenna analyzer? Purchase cost seems >> about the same, and at least some versions seem to allow some trick >> functions that used to be ungodly expensive, like TDR for >> measuringlengths of wire & cable. >> >> My short term personal motive is to get a cheap SWR meter that >> eliminates analog meter movements while possibly having some >> down-the-road uses beyond a once-a-decade SWR check. >> >> Any thoughts from the RF-intelligent brain trust? >> >> Thanks, >> >> Charlie >> > > > > Virus-free. www.avast.com > > > > <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: RV10 Single Batt + Dual Alternator
From: "supik" <bionicad(at)hotmail.com>
Date: Jul 15, 2020
One more question regarding the AVIONX relay/switch combo. Some builders suggested to use a NC relay, so that in case the relay or switch fails - power to the avionics bus would still be available. I can only think of the CB protecting the wire to the relay as SPOF.. -thoughts on this kind of setup? -------- Igor RV10 in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497321#497321 ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Finn Lassen <finn.usa(at)gmail.com>
Date: Jul 15, 2020
The reason I chose 5/32" tubing is that it's nearly 1" "wide". 5/32 * 2 * Pi = 0.98". I'm considering it a 1" wide strip rolled into a 5/32" tube. But maybe I'm understanding it wrongly and it's only 5/32" "wide". Finn On 7/15/2020 6:00 PM, Charlie England wrote: > Stay in touch when you get it; I'd like to know if it proves useful. > > On the subject of the cockpit antenna: Contact me direct; I'll send > you some 1/2" copper foil tape to stick on the canopy. Works even > better for the nav side, if you install a nav radio (set up as > half-wave instead of quarter wave). > > Charlie > > On 7/15/2020 4:36 PM, Finn Lassen wrote: >> >> I ordered this https://www.ebay.com/itm/283898850600 ten days ago. >> Will probably be several weeks before I get it. >> >> You can get them a lot cheaper, but I wanted one that'll also be >> useful checking transponder (and ADS-B) cable and antenna. (1GHz) >> >> Still haven't given up on the idea of putting VHF comm antenna under >> the RV-4 canopy. Other than vertical polarization, ground plane will >> probably be the biggest issue (and impedance matching if I can't get >> the ground plane right). Got three 12" 5/32"OD brass tubes from >> Hobby Lobby. Should give a reasonably wide bandwidth. >> >> Finn >> >> >> On 7/15/2020 3:38 PM, Charlie England wrote: >>> Hi, >>> >>> I just stumbledupon a mention of vector network analyzers, which to >>> my relatively RF-uneducated mind, appear to be more sophisticated >>> versions of antenna analyzers. >>> >>> Any thoughts on purchasing something like this >>> nanoVNA >>> >>> instead of a low end analog antenna analyzer? Purchase cost seems >>> about the same, and at least some versions seem to allow some trick >>> functions that used to be ungodly expensive, like TDR for >>> measuringlengths of wire & cable. >>> >>> My short term personal motive is to get a cheap SWR meter that >>> eliminates analog meter movements while possibly having some >>> down-the-road uses beyond a once-a-decade SWR check. >>> >>> Any thoughts from the RF-intelligent brain trust? >>> >>> Thanks, >>> >>> Charlie >>> >> >> >> >> Virus-free. www.avast.com >> >> >> >> <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "user9253" <fransew(at)gmail.com>
Date: Jul 15, 2020
I purchased a REDOT SWR meter. Adapter fittings are necessary to convert to BNC. It seems to work well. It is very simple to operate. There is only one button for all functions. eBay item number:224059845597 Amazon has the best price: $53. https://www.amazon.com/s?k=REDOT+SWR+meter&ref=nb_sb_noss The REDOT SWR measures power out to antenna, power reflected back to transmitter, and SWR. I had started a thread titled "IS a COM ANTENNA GROUND PLANE NECESSARY" http://forums.matronics.com/viewtopic.php?t=16775669 This Friday I will go to the airport and test the SWR of my friend's antenna that does not have a ground plane -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497323#497323 ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "user9253" <fransew(at)gmail.com>
Date: Jul 15, 2020
The REDOT connectors are female type N. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497324#497324 ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 15, 2020
On 7/15/2020 6:48 PM, user9253 wrote: > > I purchased a REDOT SWR meter. > Adapter fittings are necessary to convert to BNC. > It seems to work well. It is very simple to operate. > There is only one button for all functions. > eBay item number:224059845597 > Amazon has the best price: $53. > https://www.amazon.com/s?k=REDOT+SWR+meter&ref=nb_sb_noss > The REDOT SWR measures power out to antenna, power reflected back to transmitter, and SWR. > I had started a thread titled "IS a COM ANTENNA GROUND PLANE NECESSARY" > http://forums.matronics.com/viewtopic.php?t=16775669 > This Friday I will go to the airport and test the SWR of my friend's > antenna that does not have a ground plane > > -------- > Joe Gores Hi Joe, Thanks for the link, but I'm hoping to get more functionality (features, uses) at about the same price point. Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Jul 15, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: antenna analyzer?
At 04:36 PM 7/15/2020, you wrote: >I ordered this >https://www.ebay.com/itm/28389885060 0=C2 >ten days ago. Will probably be several weeks before I get it. > >You can get them a lot cheaper, but I wanted one >that'll also be useful checking transponder (and >ADS-B) cable and antenna. (1GHz) > >Still haven't given up on the idea of putting >VHF comm antenna under the RV-4 canopy. Other >than vertical polarization, ground plane will >probably be the biggest issue (and impedance >matching if I can't get the ground plane right). >Got three 12"=C2 5/32"OD brass tubes from Hobby >Lobby. Should give a reasonably wide bandwidth. > >Finn Check out this article from a 1971 issue of QST Magazine http://www.aeroelectric.com/articles/Antennas/DDRR_Antenna.PDF A 2 meter (146 Mhz) version of this antenna is 6" in diameter and sets about 1" off the ground plane. An aviation version would be about 7" in diameter. It's bandwidth is probably pretty narrow . . . you'd have to build one and sweep it to see if it's usable. Would this fit on the deck just behind the rear seat? I've got one of those analyzers but haven't had time to make it sing, dance and do dishes. I've been using the VNA Tiny which is a good bit more expensive. It seems to work well. Let us know how that 'baby' VNA works for you! Bob . . . ________________________________________________________________________________
Date: Jul 15, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: LiFePO4
I mentioned last week that I'm gathering some performance info on some LiFePO4 products. I've got an EarthX ETX36D that was donated to 'the cause' by EarthX about 5 years ago. I've attached a plot of that battery's condition at new, 1 year and 5.5 years as a 'bench' battery. It has been used to jump-start numerous vehicles . . . and has spent probably 20% of its life on BatteryTender Jr. maintenance. It's been off-maintenance for about 6 months and I plotted it's condition as-stored before deep cycling it a few times. I'll see if I can dig up the old load-test data to compare with a retest this weekend. Bob . . . ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "merlewagner2" <wagnermerle(at)gmail.com>
Date: Jul 16, 2020
For anyone interested in the VNA- First educate yourself on what to purchase. There are too many clones out there and you must be very careful in what you purchase. I have 3 different units which effectively do the same thing but the user interface is different in each. Go to the VNA user group at https://groups.io/g/nanovna-users and start researching the info. The WIKI has a TON of information. Given you purchase the correct unit (the problem is they keep enhancing this on a weekly basis) you will be extremely happy with the capability and performance. And even happier with the price. I just finished installing a NAV antenna on my Tailwind. Foil was used and attached to the Lexan windshield. I was able to tune the VOR and ILS portions of the antenna in real-time while watching the SWR for each frequency. you can check out antennas to the nth degree, components, chokes, torroids, coax faults, coax length, impedance, etc, etc Just educate yourself before purchasing. -------- KC1DNJ General Radiotelephone Commercial SEL A&P Building scale P51, rebuilding Tailwind W10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497330#497330 ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Finn Lassen <finn.usa(at)gmail.com>
Date: Jul 16, 2020
Oops. That should be: The reason I chose 5/32" tubing is that it's nearly 0.5" "wide". 5/32 * Pi = 0.48". I'm considering it a 0.5" wide strip rolled into a 5/32" tube. Finn On 7/15/2020 6:39 PM, Finn Lassen wrote: > > The reason I chose 5/32" tubing is that it's nearly 1" "wide". 5/32 * > 2 * Pi = 0.98". I'm considering it a 1" wide strip rolled into a > 5/32" tube. > > But maybe I'm understanding it wrongly and it's only 5/32" "wide". > > Finn > > On 7/15/2020 6:00 PM, Charlie England wrote: >> Stay in touch when you get it; I'd like to know if it proves useful. >> >> On the subject of the cockpit antenna: Contact me direct; I'll send >> you some 1/2" copper foil tape to stick on the canopy. Works even >> better for the nav side, if you install a nav radio (set up as >> half-wave instead of quarter wave). >> >> Charlie >> >> On 7/15/2020 4:36 PM, Finn Lassen wrote: >>> >>> I ordered this https://www.ebay.com/itm/283898850600 ten days ago. >>> Will probably be several weeks before I get it. >>> >>> You can get them a lot cheaper, but I wanted one that'll also be >>> useful checking transponder (and ADS-B) cable and antenna. (1GHz) >>> >>> Still haven't given up on the idea of putting VHF comm antenna under >>> the RV-4 canopy. Other than vertical polarization, ground plane will >>> probably be the biggest issue (and impedance matching if I can't get >>> the ground plane right). Got three 12" 5/32"OD brass tubes from >>> Hobby Lobby. Should give a reasonably wide bandwidth. >>> >>> Finn >>> >>> >>> On 7/15/2020 3:38 PM, Charlie England wrote: >>>> Hi, >>>> >>>> I just stumbledupon a mention of vector network analyzers, which >>>> to my relatively RF-uneducated mind, appear to be more >>>> sophisticated versions of antenna analyzers. >>>> >>>> Any thoughts on purchasing something like this >>>> nanoVNA >>>> >>>> instead of a low end analog antenna analyzer? Purchase cost seems >>>> about the same, and at least some versions seem to allow some trick >>>> functions that used to be ungodly expensive, like TDR for >>>> measuringlengths of wire & cable. >>>> >>>> My short term personal motive is to get a cheap SWR meter that >>>> eliminates analog meter movements while possibly having some >>>> down-the-road uses beyond a once-a-decade SWR check. >>>> >>>> Any thoughts from the RF-intelligent brain trust? >>>> >>>> Thanks, >>>> >>>> Charlie >>>> >>> >>> >>> >>> Virus-free. www.avast.com >>> >>> >>> >>> <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> >> > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Finn Lassen <finn.usa(at)gmail.com>
Date: Jul 16, 2020
On 7/15/2020 11:47 PM, Robert L. Nuckolls, III wrote: > At 04:36 PM 7/15/2020, you wrote: > >> I ordered this https://www.ebay.com/itm/283898850600 >> ten days ago. Will probably >> be several weeks before I get it. >> >> You can get them a lot cheaper, but I wanted one that'll also be >> useful checking transponder (and ADS-B) cable and antenna. (1GHz) >> >> Still haven't given up on the idea of putting VHF comm antenna under >> the RV-4 canopy. Other than vertical polarization, ground plane will >> probably be the biggest issue (and impedance matching if I can't get >> the ground plane right). Got three 12" 5/32"OD brass tubes from >> Hobby Lobby. Should give a reasonably wide bandwidth. >> >> Finn > > Check out this article from a 1971 issue of QST Magazine > > http://www.aeroelectric.com/articles/Antennas/DDRR_Antenna.PDF > <http://www.aeroelectric.com/articles/Antennas/DDRR_Antenna.PDF> > > A 2 meter (146 Mhz) version of this antenna > is 6" in diameter and sets about 1" off the > ground plane. An aviation version would be > about 7" in diameter. > > It's bandwidth is probably pretty narrow . . . > you'd have to build one and sweep it to > see if it's usable. Would this fit on > the deck just behind the rear seat? > > I've got one of those analyzers but haven't > had time to make it sing, dance and do dishes. > I've been using the VNA Tiny which is a good > bit more expensive. It seems to work well. > Let us know how that 'baby' VNA works for you! > > > Bob . . . > Thanks Bob. I did look at this earlier. There's a guy on VansAirforce.com that put it in a wing tip. Appeared to work for his purpose (APRS Tracking, which I assume use a single frequency) https://vansairforce.com/community/showthread.php?t=39797 I dismissed it as being too heavy (and possibly narrow bandwidth), but didn't consider putting it under the canopy. He used hardware store copper tubing. But may be able to use some very thin plastic tubing as a form and wrap copper foil around it. Then there's the tuning capacitor: variable and high voltage. May be able to replace that with a fixed cap. Finn --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
From: Finn Lassen <finn.usa(at)gmail.com>
Subject: DDRR as Comm antenna
Date: Jul 16, 2020
http://www.aeroelectric.com/articles/Antennas/DDRR_Antenna.PDF The article says of the diameter (D) of the tube: "The larger D is the higher efficiency is". What is mean by "efficiency"? If it's Q or how narrowbanded the antenna is, then it's the opposite of a whip (1/4 wave) antenna where you want larger diameter for a larger bandwidth (Q). Or is it somehow the radiation pattern? https://www.everythingrf.com/community/what-is-antenna-efficiency What happens to the power not radiated? Goes back to transmitter or converted into heat in the antenna? I'm a hopeless novice on antennas. Finn --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 16, 2020
On 7/16/2020 7:47 AM, merlewagner2 wrote: > > For anyone interested in the VNA- > > First educate yourself on what to purchase. There are too many clones out there and you must be very careful in what you purchase. I have 3 different units which effectively do the same thing but the user interface is different in each. > > Go to the VNA user group at https://groups.io/g/nanovna-users and start researching the info. The WIKI has a TON of information. > > Given you purchase the correct unit (the problem is they keep enhancing this on a weekly basis) you will be extremely happy with the capability and performance. And even happier with the price. > > I just finished installing a NAV antenna on my Tailwind. Foil was used and attached to the Lexan windshield. I was able to tune the VOR and ILS portions of the antenna in real-time while watching the SWR for each frequency. > you can check out antennas to the nth degree, components, chokes, torroids, coax faults, coax length, impedance, etc, etc > > Just educate yourself before purchasing. > > -------- > KC1DNJ > General Radiotelephone > Commercial SEL > A&P > Building scale P51, rebuilding Tailwind W10 That's the kind of info I've been hoping to find (failing someone telling me to 'buy *this one*). My biggest concern is exactly what you're describing; I want as dirt-simple a user interface as possible, and a manual written by an English-as-a-1st-language writer. It's great to see confirmation of all the other 'value added' features. If you have a specific recommendation that would get me up and running for a sub-$100 price point, I'd love to see it. Do you have a web site detailing your P51 & Tailwind projects? Thanks, Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "merlewagner2" <wagnermerle(at)gmail.com>
Date: Jul 16, 2020
[quote="ceengland7(at)gmail.com"]On 7/16/2020 7:47 AM, merlewagner2 wrote: > > telling me to 'buy *this one*). My biggest concern is exactly what > you're describing; I want as dirt-simple a user interface as possible, > and a manual written by an English-as-a-1st-language writer. It's great > to see confirmation of all the other 'value added' features. > > If you have a specific recommendation that would get me up and running > for a sub-$100 price point, I'd love to see it. > > Do you have a web site detailing your P51 & Tailwind projects? > > Thanks, > > Charlie > > -- > This email has been checked for viruses by Avast antivirus software. > https://www.avast.com/antivirus Charlie, You are asking for a lot these days. I think you must be older than I am..... OK, for what it's worth - I would purchase from http://www.randl.com/shop/catalog/product_info.php?products_id=75145 They are an official[?] U.S. distributor of the Hugen version of the NANOVNA and the link is to the 4" unit. This site also sells a manual for the VNA. They told me the shipment they just received is the latest version. For $60 and $14 for the manual (or start reading on the groups link I provided earlier) you can start doing amazing things. I understand enough to be dumb but I have managed to get the unit functioning. You need to understand calibrations, etc but the book will get you started. Again, go to the groups site and READ the wiki. Sorry, no web site for my projects. I get really tired of all the "experts" and their opinions on how airplanes should be built. Merle -------- KC1DNJ General Radiotelephone Commercial SEL A&P Building scale P51, rebuilding Tailwind W10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497335#497335 ________________________________________________________________________________
Date: Jul 16, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: DDRR as Comm antenna
At 09:28 AM 7/16/2020, you wrote: ><http://www.aeroelectric.com/articles/Antennas/DDRR_Antenna.PDF>http://www.aeroelectric.com/articles/Antennas/DDRR_Antenna.PDF > >The article says of the diameter (D) of the tube: >"The larger D is the higher efficiency is". > >What is mean by "efficiency"? > >If it's Q or how narrowbanded the antenna is, then it's the opposite >of a whip (1/4 wave) antenna where you want larger diameter for a >larger bandwidth (Q). > >Or is it somehow the radiation pattern? > >https://www.everythingrf.com/community/what-is-antenna-efficiency > >[] > > >What happens to the power not radiated? Goes back to transmitter or >converted into heat in the antenna? Looking into the antenna's feedline connector, the observed or measured resistance is mad up of three components: (1) ohmic resistance, (2) radiation resistance, and (3) reactance. Ohmic or metallic resistance is that which emulates an ordinary resistor . . . when it comes to resistors, the can do only one thing . . . get warm. I.e. convert electrical energy into heat. This is the analog to 'dummy loads'; devices that allow you to test a transmitter while minimizing if not eliminating all radiation. In antennas, ohmic resistance equates to dissipated energy. Radiation resistance is that component of the antenna that launches energy into the environment. Suppose your antenna shows 1:1 SWR (no reactance) at 50 ohms but 40 of those ohms are ohmic and only 10 ohms are radiation resistance. Then 80% of energy at the end of the feedline goes up in heat; 20% gets radiated. In the 'perfect' antenna, reactance is zero at resonance and the resistive components add up to 50 ohms; i.e. 1.0:1 SWR and ohmic resistance is near zero (impossible dream). But check out the two comparative plots of an experimental antenna evaluated with a VNA Tiny analyzer: The thin spike antenna is a simple, 1/4 wave ground plane with no attempt to achieve 50 ohms resistance at the feed point. Note that SWR never gets down to 1:1 [3] because it's about +6 ohms (Xs inductive) at resonance. 1.5:1 bandwidth [1]->[2] is 67Mhz The blade antenna is also 1/4 wave long with no special attempt at hitting a 50 ohm feedpoint impedance. This antenna has two swr 'dips' and a measured 1.5:1 bandwidth of 104Mhz. Here we see better SWR conditions at two points where we also see lower reactive components at [3] and [4]. Tese studies only go to the antenna's ability to accept energy squirting out the end of the feedline. It says NOTHING about efficiency or radiation pattern. But with simple, 1/4-wave radiators on clear-space ground planes there is little that needs to be done in those departments. If you're interested in pursuing the DDRR approach, it would be easy to do on your workbench with a VNA. The antenna is small and easy to fabricate. You could explore ways to increase bandwidth. >I'm a hopeless novice on antennas. We all were in the beginning . . . No better way forward than to get out the hammers-n-saws and MEASURE stuff! Bob . . . ________________________________________________________________________________
Date: Jul 16, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: antenna analyzer?
At 07:47 AM 7/16/2020, you wrote: > > >For anyone interested in the VNA- > >First educate yourself on what to purchase. There are too many >clones out there and you must be very careful in what you purchase. >I have 3 different units which effectively do the same thing but the >user interface is different in each. > >Go to the VNA user group at https://groups.io/g/nanovna-users and >start researching the info. The WIKI has a TON of information. Great data point sir! Thanks. Bob . . . ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "user9253" <fransew(at)gmail.com>
Date: Jul 16, 2020
I have made homemade antennas in the past and wished that I could measure the resonate frequency. Does the NANO VNA H4 do that? If that is the only feature that I want, is there a less expensive alternative? This may be wishful thinking, but is it possible to use a structural part of the airframe as an antenna? An antenna analyzer could help locate where to attach coax cable. Of course such an antenna would likely have a skewed radiation pattern. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497338#497338 ________________________________________________________________________________
Date: Jul 16, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: antenna analyzer?
>> >> >>Go to the VNA user group at https://groups.io/g/nanovna-users and >>start researching the info. The WIKI has a TON of information. > > Great data point sir! Thanks. > > Bob . . . P.S. I've joined this group and took a quick look around. Heaven knows I don't need another 'time sink' but at first blush, this is a gold-mine of VNA-users practical information. I strongly encourage joining this group for everyone interested in adding a VNA to to their toolbox. Bob . . . ________________________________________________________________________________
Date: Jul 16, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: antenna analyzer?
At 01:22 PM 7/16/2020, you wrote: > >I have made homemade antennas in the past and wished that I could measure >the resonate frequency. Does the NANO VNA H4 do that? If that is the only >feature that I want, is there a less expensive alternative? This >may be wishful >thinking, but is it possible to use a structural part of the airframe as an >antenna? An antenna analyzer could help locate where to attach coax cable. >Of course such an antenna would likely have a skewed radiation pattern. The VNA is a sweep signal generator teamed up with a network analyzer in one box. As you can see from the plots I posted earlier, you can glean a great deal of information about the radio frequency characteristics of a host of 'loads'. I have a nano-VNA that I've yet to exercise but have found the big brother VNA Tiny to be a powerful investigative tool. https://tinyurl.com/ybm5jxlp Bob . . . ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "merlewagner2" <wagnermerle(at)gmail.com>
Date: Jul 16, 2020
user9253 wrote: > I have made homemade antennas in the past and wished that I could measure > the resonate frequency. Does the NANO VNA H4 do that? If that is the only > feature that I want, is there a less expensive alternative? This may be wishful > thinking, but is it possible to use a structural part of the airframe as an > antenna? An antenna analyzer could help locate where to attach coax cable. > Of course such an antenna would likely have a skewed radiation pattern. The NANOVNA does that and MUCH more. You just have to learn how to use it. Groups wiki and tons of video via youtube. w2aew has some excellent videos on youtube. Using the structure as an antenna - not a good plan. Structure is great for a ground plane. attaching photo of my NAV/ILS antenna. Used RG174 to feed. Merle -------- KC1DNJ General Radiotelephone Commercial SEL A&P Building scale P51, rebuilding Tailwind W10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497341#497341 Attachments: http://forums.matronics.com//files/nav_ils_632.jpg ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 16, 2020
Subject: Re: antenna analyzer?
On Thu, Jul 16, 2020 at 12:00 PM merlewagner2 wrote: > wagnermerle(at)gmail.com> > > [quote="ceengland7(at)gmail.com"]On 7/16/2020 7:47 AM, merlewagner2 wrote: > > > > > > telling me to 'buy *this one*). My biggest concern is exactly what > > you're describing; I want as dirt-simple a user interface as possible, > > and a manual written by an English-as-a-1st-language writer. It's great > > to see confirmation of all the other 'value added' features. > > > > If you have a specific recommendation that would get me up and running > > for a sub-$100 price point, I'd love to see it. > > > > Do you have a web site detailing your P51 & Tailwind projects? > > > > Thanks, > > > > Charlie > > > > -- > > This email has been checked for viruses by Avast antivirus software. > > https://www.avast.com/antivirus > > > Charlie, > > You are asking for a lot these days. I think you must be older than I > am..... > > OK, for what it's worth - I would purchase from > > http://www.randl.com/shop/catalog/product_info.php?products_id=75145 > > They are an official[?] U.S. distributor of the Hugen version of the > NANOVNA and the link is to the 4" unit. This site also sells a manual for > the VNA. They told me the shipment they just received is the latest > version. > > For $60 and $14 for the manual (or start reading on the groups link I > provided earlier) you can start doing amazing things. > > I understand enough to be dumb but I have managed to get the unit > functioning. You need to understand calibrations, etc but the book will get > you started. Again, go to the groups site and READ the wiki. > > Sorry, no web site for my projects. I get really tired of all the > "experts" and their opinions on how airplanes should be built. > > Merle > > -------- > KC1DNJ > General Radiotelephone > Commercial SEL > A&P > Building scale P51, rebuilding Tailwind W10 > > > That's exactly the kind of recommendation I've been wanting! Hoping to get one in my hands soon, and I'll begin perusing the VNA group. Having access to that kind of support group is what I hoped for; an 'RF' group similar to the support we all get with basic electrical stuff on this list. Many thanks for both tips. Congrats on the Tailwind. I've had the pleasure of flying several examples, and they are truly impressive performers, and at a great price point. If I could find one with the cockpit room and 'creature comforts' of an RV, I'd seriously consider trading in my RV-6. Charlie (And while I'm not cheap, if I spend a nickel, I expect some change...) ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "N804RV" <nilskew(at)gmail.com>
Date: Jul 17, 2020
merlewagner2 wrote: > For anyone interested in the VNA- > > First educate yourself on what to purchase. There are too many clones out there and you must be very careful in what you purchase. I have 3 different units which effectively do the same thing but the user interface is different in each. > > Go to the VNA user group at https://groups.io/g/nanovna-users and start researching the info. The WIKI has a TON of information.... Outstanding! There really is "A TON of info" in the VNA user group. I was looking at these a couple of months ago. But, was a little leary of them. I've been using the MFJ-259. It does the basic job. But, now after reading this thread, I bought the Seesii NanoVNA off Amazon for $68. Can't wait to start using it! -------- Ken W. Sonerai IIL Bought and Flying RV-8 Fuselage in work Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497351#497351 ________________________________________________________________________________
Subject: ground planes - new source for copper foil and questions
From: "prestonkavanagh" <preston.kavanagh(at)gmail.com>
Date: Jul 17, 2020
I have been working on a transponder antenna for a fiberglass airplane (Cozy IV). I tried thin copper sheet, then copper flashing. I hated the weight of the first one I built (and the Frankenstein look of the riveted, soldered seam), the second one was better and on the 3rd try I got a keeper. The reason is a new super thin copper foil. $14 bought 10 sheets, enough to make multiple transponder antennae. See https://www.amazon.com/gp/product/B07R8BS843/ref=ppx_yo_dt_b_asin_title_o02_s00?ie=UTF8&psc=1 The foil comes with a conductive adhesive backing, so I don't have to rivet and solder. The following were consistent measurements: - internal resistance, multi-meter: 0.4 ohm - resistance across face of sheet: 0.4 ohm - resistance from face of sheet and across adhesive: 0.5 ohm A package with 10 sheets weighs 201 grams, for weight per sheet of 20 grams (less than an ounce). The sheet size is 300 mm x 200 mm (11.81" x 1.87"). Are there optimal / resonant shapes and sizes for the ground plane? The bible calls for a circle with 5.5" diameter (p. 13-2). I can fit an 11" circle under the co-pilot seat of the Cozy. Stick with 5.5"?. And I believe I need a second, mirror image install for the ADSB. Is that right? Thanks for the help. PK -------- PBK3 PA-12, BD-4, RV6a, gliders Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497352#497352 Attachments: http://forums.matronics.com//files/copper_foil_283.jpg ________________________________________________________________________________
Date: Jul 17, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: ground planes - new source for copper foil and
questions >The foil comes with a conductive adhesive backing, so I don't have >to rivet and solder. The following were consistent measurements: >- internal resistance, multi-meter: 0.4 ohm >- resistance across face of sheet: 0.4 ohm >- resistance from face of sheet and across adhesive: 0.5 ohm > >A package with 10 sheets weighs 201 grams, for weight per sheet of >20 grams (less than an ounce). The sheet size is 300 mm x 200 mm >(11.81" x 1.87"). > >Are there optimal / resonant shapes and sizes for the ground >plane? The bible calls for a circle with 5.5" diameter (p. >13-2). I can fit an 11" circle under the co-pilot seat of the >Cozy. Stick with 5.5"?. And I believe I need a second, mirror >image install for the ADSB. Is that right? Yes . . . there are 'tuned' ground planes 1/4 wave radius around the base of the antenna. That's were the 5.5" figure comes from . . . it's 1/2 the height of the XPNDR antenna. Be cautious of thin copper foils. Copper, like aluminum, is a non-ferrous material with a service life under bending vibrations and other external forces. Stay with 5.5" o.d. and consider something more robust like 0.040 aluminum disk. Had a builder fabricate a comm dipole on the inside surface of a fiberglas tail many years back. Used copper foil bonded to inside of structural shell. A few years of stress cycles due to temperature coefficient of expansion of two materials developed cracks in the elements. The solid aluminum disk can simply lay on the inside of the skin like a big washer . . . works good, lasts a long time. Bob . . . ________________________________________________________________________________
Date: Jul 17, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: antenna analyzer?
>attaching photo of my NAV/ILS antenna. Used RG174 to feed. > >Merle > >-------- >KC1DNJ >General Radiotelephone >Commercial SEL >A&P >Building scale P51, rebuilding Tailwind W10 > >Read this topic online here: > >Attachments: > >http://forums.matronics.com//files/nav_ils_632.jpg > I note that the UHF elements (glide slope) appear much shorter than the expected 33% or so of a VOR/LOC antenna. Do you think proximity to structure de-tuned your antenna downward in frequency? As a practical matter, a barefooted VOR/LOC antenna works fine on GS too. They are harmonically related and LOC/GS signals off the approach end of the runway are HUGE . . . but it would be interesting to see the VNA sweeps of the as-installed antenna. Thanks for sharing the picture! Bob . . . ________________________________________________________________________________
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
From: "user9253" <fransew(at)gmail.com>
Date: Jul 17, 2020
I took my SWR meter to the airport today and checked my friend's com antenna. The SWR was 3.8 Now he knows that his antenna installation will not work very well. He is considering mounting a new antenna on top of the fuselage. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497356#497356 ________________________________________________________________________________
From: James Kale <jimkale(at)roadrunner.com>
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
Date: Jul 18, 2020
At 3.8 SWR the transmitter is in danger of over heating to the point of meltdown!!!!! Sent from my iPhone > On Jul 17, 2020, at 8:12 PM, user9253 wrote: > > > I took my SWR meter to the airport today and checked my friend's com antenna. The SWR was 3.8 > Now he knows that his antenna installation will not work very well. > He is considering mounting a new antenna on top of the fuselage. > > -------- > Joe Gores > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497356#497356 > > > > > > > > > ________________________________________________________________________________
Date: Jul 18, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
At 12:17 AM 7/18/2020, you wrote: > >At 3.8 SWR the transmitter is in danger of over heating to the point >of meltdown!!!!! This used to be the case back in the day. During the vacuum tube era, transmitters were a bit more tolerant of high swr especially given that two-way radio communications were very low duty cycle. Except for when you're reading your flight plan to the FSS, transmissions seldom lasted more than a few seconds. Early solid state radios were a bit more fragile given their thermal weak-spots in tiny junctions within the transistor's architecture . . . but even that vulnerability faded with improvements in transistor design. Further, it is not uncommon these days for a transmitter to have an SWR bridge BUILT IN to the antenna output pathway with REVERSE power signals looped back to the transmitter's power amplifier such that operating power is scaled down in response to high SWR. The most probable manifestations of the high swr . . . especially in a low conductivity airframe are (1) poor operational performance and (2) high levels of radio frequency energy in the cockpit during transmissions. This phenomenon has been observed countless times in OBAM aviation's 'plastic' airplanes. In the case before us, the coax is poorly terminated thus making the whole feedline a radiator of energy along it's entire length . . . which puts significant energy into the aircraft interior. RF interference with cockpit instrumentation is most often observed with products not designed with rudimentary DO160 qualification guidelines in mind. Bob . . . ________________________________________________________________________________
Date: Jul 18, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: IS a COM ANTENNA GROUND PLANE NECESSARY
At 07:54 PM 7/17/2020, you wrote: > >I took my SWR meter to the airport today and checked my friend's com >antenna. The SWR was 3.8 >Now he knows that his antenna installation will not work very well. >He is considering mounting a new antenna on top of the fuselage. Sounds like a plan . . . thanks for helping this builder out -AND- sharing the experience here on the LIST. Bob . . . ________________________________________________________________________________
Subject: Re: Premature
EarthX death?
From: Rob Turk <matronics(at)rtist.nl>
Date: Jul 18, 2020
Hi Rob, > > I'd never seen that brand before, so I looked them up. > https://www.aeroakku.com/LIGHT-SPORT-AIRCRAFT/-AEROAKKU-LiFePO4:::6_139.html?language=en&MODsid=3024acbfbb1e3575f16a62b009d3bb51 > 1st thing I noticed is that it costs 299 Euros, or $341 US dollars. I > pay around $40 for the SLA batteries I use. > 2nd thing I noticed is that it's a 7AH battery. No doubt it's fine for > starting, but it's about 1/3 the energy capacity of the SLAs that I > use. That means that if you're running electronic fuel injection, > it'll be good for about 15 minutes after the alternator dies. > > What I *didn't* see (at least on that website) was any info whatsoever > on the BMS. Since that company also sells the more common brands of > batteries, it leads me to believe that they are rebranding someone > else's battery, but there's no documentation. Which brings me back to > what I wrote, above. With the addition of, 'we don't know what we > don't know'. :-) > > Charlie Hi Charlie, They are selling in Europe only, and have been doing so since 2012 or so. I think that's even earlier than EarthX? The AeroAkku brand is their own development, and they started selling a couple of other brands as well over time. The AeroAkku BMS is embedded in the battery, no external circuitry required. The Oddyssey it replaced costs about 100 over here, so 3x for LiFePO4 and 14lbs saved. Indeed 7Ah doesn't sound like much, but it all depends on your power budget. On my Rans S-6S with Jabiru 3300 using a gravity-fed carburator, my power draw is very low. I just tested with everything I have switched on (Funkwerk radio + xpdr, Stratux receiver, AvMAP UltraEFIS, LED strobes (own design, modified Kunzlemans), LED landing light, an MGL FF-4 and an Insight G2 engine monitor. Also powering a Samsung tablet and a phone. All this draws just 5A steady. I started with main bus measuring 13.1V. After 40 minutes at 12.8V and after 50 minutes this had dropped to 12.6V, everything still operating fine. It then took another 10 minutes to drop below 12V, after that things went pretty quick. But even after an hour I still had juice to operate my electric flaps. And this is on a battery that enters it's 8th year. So for my mission, this battery is perfect. For yours not so much. Rob ________________________________________________________________________________
Subject: Re: antenna analyzer?
From: "merlewagner2" <wagnermerle(at)gmail.com>
Date: Jul 18, 2020
Bob, Just took a couple photos of my antenna. I did two calibrations, one for Glide slope and one for Localizer. Not sure how the photos will come out. These are attached. I don't remember the length I initially used for antenna. I bench tested and it looked OK. After install the freqs changed, most likely due to frame proximity. There are some wire and and ferrites between the connector and the foil. This will take up some length. I had to cut the foil to get in the freq range. Merle -------- KC1DNJ General Radiotelephone Commercial SEL A&P Building scale P51, rebuilding Tailwind W10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497363#497363 Attachments: http://forums.matronics.com//files/ils_vna_738.jpg http://forums.matronics.com//files/loc_vna_639.jpg ________________________________________________________________________________
Date: Jul 18, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: DIY LOC/VOR_G.S. Antenna
At 12:04 PM 7/18/2020, you wrote: > > >Bob, > >Just took a couple photos of my antenna. I did two calibrations, one >for Glide slope and one for Localizer. > >Not sure how the photos will come out. These are attached. > >I don't remember the length I initially used for antenna. I bench >tested and it looked OK. After install the freqs changed, most >likely due to frame proximity. There are some wire and and ferrites >between the connector and the foil. This will take up some length. I >had to cut the foil to get in the freq range. Interesting. I'm wondering if the 'short' elements are not really functioning as resonant radiators, rather reactive elements that influence the uhf characteristics of the overall assembly. We know that the basic 1/2-wave dipole offers significantly effective performance at odd harmonics of the fundamental. If memory serves, LOC/VOR transmitters operate in the 108 to 118 Mhz range. 3x these numbers are 324 to 354 . . . more than the 328 to 336 bandwidth occupied by the contemporary GS transmitters. This means that your barefoot LOC/VOR antenna is quite capable of providing GS signals to your ILS receiver. For many years, GS receivers have been installed using band-pass couplers on the LOC/VOR thus allowing one STOCK, LOC/VOR antenna to service both VORNAV and ILS systems. The attached photo is one of what must be dozens of examples for this kind of device. I'm thinking that if you removed the little 'stubs' from the array, your swr plots over the two band widths of interest would not be significantly different . . . indeed both acceptable for the task at hand. Given the VHF antenna's propensity for acceptable performance at third harmonic, it is almost a certainty that the observably 'too small' size of these stubs is of no benefit to the antenna's performance. Bob . . . ________________________________________________________________________________
Subject: Re: WIFI Repeater/Booster Options For My Remote Steel
Hangar???
From: "Tenzilla" <CaseyKLandwehri(at)yahoo.com>
Date: Jul 20, 2020
The idea with USB extension cable looks not so bad. I was searching for ideas on this forum and found this thread. The point is - I have a similar problem. And the thing about cable can work. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497371#497371 ________________________________________________________________________________
Date: Jul 20, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: WIFI Repeater/Booster Options For My Remote
Steel Hangar??? At 07:55 AM 7/20/2020, you wrote: > > >The idea with USB extension cable looks not so bad. I was searching >for ideas on this forum and found this thread. The point is - I have >a similar problem. And the thing about cable can work. NOT A REGISTERED MEMBER OF THIS LIST - IGNORE Bob . . . ________________________________________________________________________________
Subject: best practices for Molex?
From: "prestonkavanagh" <preston.kavanagh(at)gmail.com>
Date: Jul 20, 2020
I'm wiring one of my first connectors, a 4-wire molex from wingtip light back to the wiring conduit and ultimately a faston tab on a panel switch. Is there a standard for which side is male and which female? The radios tend to come with female plugs, so I thought to extend that: everything that points either to center line or the panel is male. But is there a standard practice? And is there a FAQ on best practices? Did I miss the relevant section in the book? Thanks for the ongoing help - I'll be paying it forward! -------- PBK3 PA-12, BD-4, RV6a, gliders Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497374#497374 ________________________________________________________________________________
Subject: Re: best practices for Molex?
From: "user9253" <fransew(at)gmail.com>
Date: Jul 20, 2020
When connectors are taken apart, there should not be exposed hot contacts that could short out. So I connect hot power wires to the female half of connectors. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497375#497375 ________________________________________________________________________________
Date: Jul 20, 2020
From: FRANK MCDONALD <frank3phyl(at)comcast.net>
Subject: TypeS Lithium Jump starter
I was considering including a Ground Power Jack (Z-31A or B) in my RV with a fuel injected engine. After watching a fella use a TypeS Lithium Jump Starter.(12v with up to 8k mAh, 350A peak current) to jump start a GMC SUV, I wonder about its application to my RV. It is very light weight and measures 7x3x1"; marketed as "Safe Jumper Cable protects against polarity, over-discharge, low voltage, reverse charging, short-circuit, overheat, spark-proof, and timing out." I wonder if I could have two terminals (maybe an ANL block) in the cockpit area, one wired to the battery/firewall ground and the other to the battery contactor (bat side), forgoing the ground power contactor? The 4 AWG wire length less than 2 ft. As needed the jumper cables from the TypeS could be applied internally in flight or on the ground. With this "smart" device, would it be safe to have these fat wires in the cabin and without circuit protection? My thought is to have it available (especially on trip to isolated airstrips) as needed for jump start and possibly use as inflight backup battery??? My electrical system will be single battery & alternator with an E Buss. Does any of this make sense? Thanks in advance for your input. Frank ________________________________________________________________________________
Subject: Re: TypeS Lithium Jump starter
From: "user9253" <fransew(at)gmail.com>
Date: Jul 20, 2020
A battery does not necessarily need protecting with a fuse. But the pilot should have the means to shut off all sources of electrical power at the source. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497377#497377 ________________________________________________________________________________
Date: Jul 20, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: best practices for Molex?
At 11:54 AM 7/20/2020, you wrote: > > >I'm wiring one of my first connectors, a 4-wire molex from wingtip >light back to the wiring conduit and ultimately a faston tab on a >panel switch. Is there a standard for which side is male and which female? >The radios tend to come with female plugs, so I thought to extend >that: everything that points either to center line or the panel is >male. But is there a standard practice? And is there a FAQ on best >practices? Did I miss the relevant section in the book? Thanks for >the ongoing help - I'll be paying it forward! I've seen come 'conventions' but they tend to be institutional . . . I usually try to put male pins in the cable plug and female on the black box. You're more likely to damage a male pin and they're a LOT easier to fix on the end of a wire bundle . . . sometimes impossible on a radio. But for pins out on a cable run . . . take your pick. Bob . . . ________________________________________________________________________________
Date: Jul 20, 2020
From: ashleysc(at)broadstripe.net
Subject: Re: best practices for Molex?
----- Original Message ----- From: "prestonkavanagh" <preston.kavanagh(at)gmail.com> Sent: Monday, July 20, 2020 9:54:58 AM Subject: AeroElectric-List: best practices for Molex? I'm wiring one of my first connectors, a 4-wire molex from wingtip light back to the wiring conduit and ultimately a faston tab on a panel switch. Is there a standard for which side is male and which female? The radios tend to come with female plugs, so I thought to extend that: everything that points either to center line or the panel is male. But is there a standard practice? And is there a FAQ on best practices? Did I miss the relevant section in the book? Thanks for the ongoing help - I'll be paying it forward! -------- PBK3 PA-12, BD-4, RV6a, gliders Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497374#497374 ________________________________________________________________________________
Date: Jul 20, 2020
From: ashleysc(at)broadstripe.net
Subject: Re: best practices for Molex?
Hi Preston; Plug goes with what's removable (wing). Receptacle goes with what's stationary (fuselage). You get the idea. Cheers! Stu. ----- Original Message ----- From: "prestonkavanagh" <preston.kavanagh(at)gmail.com> Sent: Monday, July 20, 2020 9:54:58 AM Subject: AeroElectric-List: best practices for Molex? I'm wiring one of my first connectors, a 4-wire molex from wingtip light back to the wiring conduit and ultimately a faston tab on a panel switch. Is there a standard for which side is male and which female? The radios tend to come with female plugs, so I thought to extend that: everything that points either to center line or the panel is male. But is there a standard practice? And is there a FAQ on best practices? Did I miss the relevant section in the book? Thanks for the ongoing help - I'll be paying it forward! -------- PBK3 PA-12, BD-4, RV6a, gliders Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497374#497374 ________________________________________________________________________________
Date: Jul 21, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: best practices for Molex?
> I've seen come 'conventions' but they tend to > be institutional . . . In the dozens of 'design to specs' products I've worked, I don't recall any specification dictating gender of the pins EXCEPT where the device was form, fit and function for an existing device. Virtually all customers had a preference for the style of connector but the pin out gender was left open. Most connectors are relatively 'scoop proof' these days as illustrated by this combination of pins and housing . . . Bob . . . ________________________________________________________________________________
From: Kent or Jackie Ashton <kjashton(at)vnet.net>
Subject: Re: best practices for Molex?
Date: Jul 21, 2020
Heres a good discussion of Molex connectors http://tech.mattmillman.com/info/crimpconnectors/ -Kent > On Jul 20, 2020, at 12:54 PM, prestonkavanagh wrote: > > > I'm wiring one of my first connectors, a 4-wire molex from wingtip light back to the wiring conduit and ultimately a faston tab on a panel switch. Is there a standard for which side is male and which female? > > The radios tend to come with female plugs, so I thought to extend that: everything that points either to center line or the panel is male. But is there a standard practice? And is there a FAQ on best practices? Did I miss the relevant section in the book? Thanks for the ongoing help - I'll be paying it forward! > > -------- > PBK3 > PA-12, BD-4, RV6a, gliders > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497374#497374 > > > > > > > > > ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 21, 2020
Subject: Re: best practices for Molex?
I *try* to keep power supply terminals female if possible. Murphy seems to hang around my shop too much and even with the shroud around the pins on Dsub connectors, I can find a way to drop one perfectly vertical on a bolt head, etc, and find the power pin in a 37 pin connector. To answer a question you didn't ask...Would I use a typical Molex if there were any other option? No. Emphatically, NO. I know that a lot of mfgrs use them and a lot of people have good results with them, but I've seen countless examples in industrial equipment go intermittent or fail due to corrosion on the mating surfaces, likely due to vibration. I've had less than stellar service from them in a/c, too, with really poor performance from the small ones used for signal wires. My go-to connector for about 90% of stuff in the a/c is the subD. Anything under about 7A (with the machined pins), and I'll go higher by ballasting a pair of pins on occasion. Gold plated so no corrosion issues like Molex, and can be much more compact for 2 pin stuff by just using the pins/sockets/heat shrink with no shell as detailed in the AEC book. FWIW... Charlie On Tue, Jul 21, 2020 at 11:17 AM Kent or Jackie Ashton wrote: > kjashton(at)vnet.net> > > Here=99s a good discussion of Molex connectors > http://tech.mattmillman.com/info/crimpconnectors/ > > -Kent > > > On Jul 20, 2020, at 12:54 PM, prestonkavanagh < > preston.kavanagh(at)gmail.com> wrote: > > > preston.kavanagh(at)gmail.com> > > > > I'm wiring one of my first connectors, a 4-wire molex from wingtip ligh t > back to the wiring conduit and ultimately a faston tab on a panel switch. > Is there a standard for which side is male and which female? > > > > The radios tend to come with female plugs, so I thought to extend that: > everything that points either to center line or the panel is male. But i s > there a standard practice? And is there a FAQ on best practices? Did I > miss the relevant section in the book? Thanks for the ongoing help - I'l l > be paying it forward! > > > > -------- > > PBK3 > > PA-12, BD-4, RV6a, gliders > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=497374#497374 > > > > > > > > > > > > > > > > > > > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: TypeS Lithium Jump starter
From: "rparigoris" <rparigor(at)hotmail.com>
Date: Jul 21, 2020
Hi Group A note on jump starter packs. I purchased a 4,000amp 12 volt jump starter a while back. I was working on a project and needed 1,500 watts for 15 seconds (a little less than 140 amps) and not go below 10.9 volts. Although after speaking with mfg. they did indeed test and saw 4,000 amps, it was for some nanosecond at some way low voltage. Here's the real poop: it could hardly hold up 35 amps for 15 seconds! https://www.northerntool.com/shop/tools/product_200676383_200676383 Their# is 216-464-8131 Their 4,000 amp unit can put out ~ 40 amps for 3 seconds at minimum of 10.9 volts, after 15 seconds down to ~35 amps and if it were cold probably 20 or 25 amps. The battery is only 8aH. Ron P. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497389#497389 ________________________________________________________________________________
Date: Jul 21, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: TypeS Lithium Jump starter
At 01:31 PM 7/21/2020, you wrote: > >Hi Group >A note on jump starter packs. I purchased a 4,000amp 12 volt jump >starter a while back. I was working on a project and needed 1,500 >watts for 15 seconds (a little less than 140 amps) and not go below >10.9 volts. Although after speaking with mfg. they did indeed test >and saw 4,000 amps, it was for some nanosecond at some way low >voltage. Here's the real poop: it could hardly hold up 35 amps for 15 seconds! >https://www.northerntool.com/shop/tools/product_200676383_200676383 Yeah, there's been a host of similar products with similar track records. Some of you may remember the sensational Bolder Technologies, thin metal film jelly-roll cells that caused a big stir about 22 years ago: https://tinyurl.com/yyw6a6j6 https://tinyurl.com/y42v9ztj https://tinyurl.com/mu8oe6c We had a sample array of cells in a 12v configuration test at B&C about a year or so earlier. Yup, those 2 A.h. cells would dump current at over 400A when loaded down to 9v! They had a boat load of manufacturing process problems to solve and never quite made it. I think the company has been sold several times and presently languishes in India? But just because a cell is small does not necessarily mean it's not up to the stated task. Take the EarthX product I published test data on a few days ago. After 6+ years the battery still stores 10+ a.h. of energy. When loaded to 9v this morning, it still offered respectable 400+ amps of cranking current. The cell's robustness is exceedingly sensitive to production and design variables. The smaller the cell, the greater the sensitivity. EarthX appears to have their ducks marching along in good order. But as Ron has illustrated, not everyone is so talented. Bob . . . ________________________________________________________________________________
Date: Jul 21, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: best practices for Molex?
At 12:01 PM 7/21/2020, you wrote: >=C2 I *try* to keep power supply terminals female >if possible. Murphy seems to hang around my shop >too much and even with the shroud around=C2 >the=C2 pins on Dsub=C2 connectors, I can find a way >to drop one perfectly vertical on a bolt head, >etc, and find the power pin in a 37 pin connector.=C2 =C2 > >To answer a question you didn't ask...Would I >use a typical Molex if there were any other >option? No. Emphatically, NO. I know that a lot >of mfgrs use them and a lot of people have good >results with them, but I've seen countless >examples in industrial equipment go intermittent >or fail due to corrosion on the mating surfaces, >likely due to vibration. I've had less than >stellar service from them in a/c, too, with >really poor performance from the small ones used >for signal wires. My go-to connector for about >90% of stuff in the a/c is the subD. Anything >under about 7A (with the machined pins), and >I'll go higher by ballasting a pair of pins on >occasion. Gold plated so no corrosion issues >like Molex, and can be much more compact for 2 >pin stuff by just using the pins/sockets/heat >shrink with no shell as detailed in the AEC book. > >FWIW... > >Charlie Agreed. Paralleling ballasted pins was employed on the Beech Horizon's DC power distribution system. I first used them on a power distribution controller in the GQM-163 SSST prototype https://tinyurl.com/yxwsd5p9 https://tinyurl.com/8x5rssq https://tinyurl.com/6myc494 When considering a new connector requirement, my first thought is to figure out why a d-Sub WONT work. Bob . . . ________________________________________________________________________________
Subject: Re: DIY LOC/VOR_G.S. Antenna
From: "merlewagner2" <wagnermerle(at)gmail.com>
Date: Jul 22, 2020
I agree the VHF antenna (without the GS antenna ears) will work very well for receiving the GS freqs. I wanted to see how the performance could be enhanced with the antenna tuned to the different bands. The only verifiable method to prove this would be testing the antenna with and without the GS elements. I just don't have the time to do this at the moment. A future test. I am going crazy getting the Tailwind ready for it's first flight this weekend. Everytime I try something another problem arises. Guess that is why this is experimental aviation. I do know that trimming the GS elements adjusted the antenna VSWR to the freq range I wanted. I did this in real time by watching my NANOVNA output while trimming. So the ears do have a major impact on the freq band. I also ran the antenna to an antenna multi-coupler versus the splitter you show. This also guarantees improved reception as the signal level is reduced with the splitters. -------- KC1DNJ General Radiotelephone Commercial SEL A&P Building scale P51, rebuilding Tailwind W10 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497393#497393 ________________________________________________________________________________
Date: Jul 22, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: DIY LOC/VOR_G.S. Antenna
At 07:11 AM 7/22/2020, you wrote: > > >I agree the VHF antenna (without the GS antenna ears) will work very >well for receiving the GS freqs. > >I wanted to see how the performance could be enhanced with the >antenna tuned to the different bands. The only verifiable method to >prove this would be testing the antenna with and without the GS >elements. I just don't have the time to do this at the moment. A future test. I'm planning an experiment centered on Jim Wier's suggestion for a dual band 121.5/406 Mhz ELT antenna. These two frequencies are not harmonically related. I've got the elements built. Planning to explore balun options too. I'll document the exercise and post here. > I am going crazy getting the Tailwind ready for it's first flight > this weekend. Everytime I try something another problem arises. > Guess that is why this is experimental aviation. Sounds like the engineering flight test hangar at Beech! >I do know that trimming the GS elements adjusted the antenna VSWR to >the freq range I wanted. I did this in real time by watching my >NANOVNA output while trimming. So the ears do have a major impact on >the freq band. When I get the ELT experiment done, I'll repeat repeat your VOR-LOC/GS experiment and see what I get. We'll compare notes. >I also ran the antenna to an antenna multi-coupler versus the >splitter you show. This also guarantees improved reception as the >signal level is reduced with the splitters. Be wary of distribution amplifier type couplers. The 'ideal' gain is zero. I.e. same output for a given input at the frequencies of interest. Keep in mind that our navigation equipment is sorta tailored to be compatible with legacy practices for transmitted signals, typical (passive) antennas, reasonably low loss coax, etc. Adding active devices into the feedline has some risk for (1) overloading the receiver(s) on the ILS system and/or (2) increasing risks for inter-modulation interference of desired signals by unrelated/undesired signals. Study the specs for your chosen device for assurance that the thing adds value and does not add risk. Bob . . . ________________________________________________________________________________
Subject: Re: best practices for Molex?
From: "prestonkavanagh" <preston.kavanagh(at)gmail.com>
Date: Jul 22, 2020
Thanks to all, for both the pin gender and comments on Molex. I'll revise accordingly. Cheers, PK -------- PBK3 PA-12, BD-4, RV6a, gliders Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497395#497395 ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Transponder and/or ADSB Antenna Installation and Radiation
Date: Jul 22, 2020
Greetings, I am a member of a composites aircraft community and the question came up (again) about the installation location of these high frequency antennae. Assuming that the airplane is build of mostly fiberglass (and not carbon fiber) there is the temptation to mount these two antennae inside the airframe so that the antennae are fully enclosed by the fuselage and the airplane is more aerodynamic.sounds good so far.and each antenna will have a ground plane. So the questions are: -Is the ground plane better to be square/ round/ or hexagon/ or some other shape? -If the diameter of the ground plane cannot be exactly a square and the same dimension as indicated on the installation guide what is the problem(s) with it being slightly to wide or slightly too narrow than spec, or if the antenna is not installed in the exact center? -The book says the two antennae should be mounted at least two feet from each other so what if they were installed closer.or even co-located on the same ground plane? -What about mounting these masts near human body parts (ouch)? -What about mounting these masts near other avionics or other electrical equipment? Thanks everyone for you kind assistance!!! ________________________________________________________________________________
Date: Jul 22, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: Transponder and/or ADSB Antenna Installation
and Radiation > >So the questions are: > >-Is the ground plane better to be square/ round/ >or hexagon/ or some other shape? Why not eliminate the need for ground planes with vertically polarized dipoles mounted to inside surfaces of empannage? https://tinyurl.com/y3w4hf8y >-If the diameter of the ground plane cannot be >exactly a square and the same dimension as >indicated on the installation guide what is the >problem(s) with it being slightly to wide or >slightly too narrow than spec, or if the antenna >is not installed in the exact center? ditch the ground planes >-The book says the two antennae should be >mounted at least two feet from each other so >what if they were installed closer=85or even co-located on the same ground plane? Mount one on left side forward, the other right side aft. Getting separation shouldn't be a problem. >-What about mounting these masts near human body parts (ouch)? > >-What about mounting these masts near other >avionics or other electrical equipment? back in the tail? Bob . . . ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Jul 24, 2020
Subject: Smoker GFCI question
Non aviation question for y'all: I just installed a new outlet on my patio, so I can use my electric smoker and an electric fan without an extension cord. The fan works great. The smoker is ok when first plugged in and turned on so it connects to the WiFi. But a few minutes after turning the smoker's heating element in, the GFCI trips. It's a Char-Broil electric smoker, 750W. It's a new, weatherproof 15A GFCI. Thoughts? -- Art Z. Sent from my phone. Please excuse brevity and bizarre typos. ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Transponder and/or ADSB Antenna Installation
and Radiation
Date: Jul 24, 2020
Thanks Bob for the information.greatly appreciated. From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of Robert L. Nuckolls, III Sent: Wednesday, July 22, 2020 9:17 PM Subject: Re: AeroElectric-List: Transponder and/or ADSB Antenna Installation and Radiation So the questions are: -Is the ground plane better to be square/ round/ or hexagon/ or some other shape? Why not eliminate the need for ground planes with vertically polarized dipoles mounted to inside surfaces of empannage? https://tinyurl.com/y3w4hf8y -If the diameter of the ground plane cannot be exactly a square and the same dimension as indicated on the installation guide what is the problem(s) with it being slightly to wide or slightly too narrow than spec, or if the antenna is not installed in the exact center? ditch the ground planes -The book says the two antennae should be mounted at least two feet from each other so what if they were installed closer.or even co-located on the same ground plane? Mount one on left side forward, the other right side aft. Getting separation shouldn't be a problem. -What about mounting these masts near human body parts (ouch)? -What about mounting these masts near other avionics or other electrical equipment? back in the tail? Bob . . . ________________________________________________________________________________
Subject: Re: Smoker GFCI question
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 24, 2020
On 7/24/2020 8:07 PM, Art Zemon wrote: > Non aviation question for y'all: I just installed a new outlet on my > patio, so I can use my electric smoker and an electric fan without an > extension cord. The fan works great. The smoker is ok when first > plugged in and turned on so it connects to the WiFi. But a few minutes > after turning the smoker's heating element in, the GFCI trips. > > It's a Char-Broil electric smoker, 750W. It's a new, weatherproof 15A > GFCI. > > Thoughts? > > -- Art Z. > > Sent from my phone. Please excuse brevity and bizarre typos. My 1st troubleshooting step is 'elimination'. Have you tried a different device with roughly the same power consumption (maybe a small electric space heater) to see if the breaker still trips? Have you tried the smoker on a different GFCI circuit? Charlie -- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus ________________________________________________________________________________
Date: Jul 25, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 primary elec sys wiring
At 09:57 AM 7/23/2020, you wrote: Good day Dear Mr.Nuckolls, First, i really happy that i've met your book and web site with plenty of extra useful information.I am aircraft maintenance engineer (mostly Boeing type rated), have practical and theoretical skills. but realized that need some more theoretical researches for better elec system knowledge. Those fundamentals will serve you well in your new aviation endeavors. Your sense of craftsmanship and knowledge of 'how the other guys do it' will be useful. Recently friend of mine asked me to help with his RV-10 electrical and avionics hookup. Most of works are done except all wiring work. I spent many hours doing research and stuck...we have perhaps unusual config with one regular battery(RG-25XC)with Batteryminder charging kit BM-AIK2A, just one primary alternator Plane Power 99-1012 with built-in voltage regulator (unfortunately) and small cmart backup battery TCW IBBA-12v-6AH. Ignition - Champion slick magnetos (6393 and 6350) , lefthand one with SS1001 booster. You don't mention how this airplane will be used. Day VFR, Day/Nite VFR, 'hard' IFR, extended flight over unfriendly terrain? What avionics are anticipated? Which devices will exploit the back-up battery? Despite I am professional avionic I am really stuck and frustrated in myself... You've come to the right place. I've taken the liberty of signing you up as a participant on the AeroElectric-List. We are a 'members only' consortium of aviation enthusiasts with broad range of experience and skills. We strive for elegant solutions based on good science. When you receive the invitation to join us, just respond in the affirmative and you'll be 'plugged in' to one of the most comprehensive electrical/avionics communities on the 'net'. Could you please, advise where can i find help with backbone elec system architecture and etc...guys want to fly in couple of months)))) We're pleased to help. Tell us more about the project. At firsts blush, your architecture requirements may be exceedingly simple. Stand alone magnetos. Simple one battery/one alternator configuration not unlike hundreds of thousands of type certificated aircraft that have flown successfully for a century. The greatest difference will be the lack of an 'avionics bus' and associated master switch. That concept was hatched with poor understanding of then-brand-new solid state avionics. The value of the avionics master was limited from the beginning then and has no value today. Based on what we know now, your shared details may prompt further suggestions. I've posted a 'first pass on an architecture we're evolving here on the AeroElectric-List. It shows an endurance bus (common to single alternator designs), battery bus and a brown-out booster. You may not need any of these things we'll help you figure it out. See: https://tinyurl.com/y6ku7lbh Thank you again for your great work and support of aviation community! You're most welcome my friend . . . it's what we do here. Bob . . . ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Jul 25, 2020
Subject: Re: Smoker GFCI question
Good questions, Charlie. I tried the following, all without tripping a GFCI: - Plugged a 1500W induction cooktop into the patio GFCI. (It has a 2-wire plug. I don't have anything with a 3-wire plug that is anywhere near the 750W smoker. Even my shop vac is 2-wire.) - Plugged the smoker into a 3-wire extension cord and plugged that into a GFCI in the kitchen. - Plugged the smoker into the same 3-wire extension cord and plugged that into the GFCI on the patio. This is so weird. -- Art Z. On Fri, Jul 24, 2020 at 10:23 PM Charlie England wrote: > ceengland7(at)gmail.com> > > On 7/24/2020 8:07 PM, Art Zemon wrote: > > Non aviation question for y'all: I just installed a new outlet on my > > patio, so I can use my electric smoker and an electric fan without an > > extension cord. The fan works great. The smoker is ok when first > > plugged in and turned on so it connects to the WiFi. But a few minutes > > after turning the smoker's heating element in, the GFCI trips. > > > > It's a Char-Broil electric smoker, 750W. It's a new, weatherproof 15A > > GFCI. > > > > Thoughts? > > > > -- Art Z. > > > > Sent from my phone. Please excuse brevity and bizarre typos. > My 1st troubleshooting step is 'elimination'. > > Have you tried a different device with roughly the same power > consumption (maybe a small electric space heater) to see if the breaker > still trips? > > Have you tried the smoker on a different GFCI circuit? > > Charlie -- https://CheerfulCurmudgeon.com/ *If I am not for myself, who will be for me? If I am only for myself, what am I? If not now, when?* ________________________________________________________________________________
Date: Jul 25, 2020
From: ashleysc(at)broadstripe.net
Subject: Re: Smoker GFCI question
Hi Art Z; There's a good possibility that it's the circuit breaker that is causing the problem. Newer style circuit breakers are very sensitive to arcing, even very insignificant arcing such as caused by a switch or thermostat. My neighbor brought over a heater that he used in a fruit dryer. It was tripping circuits in his new house. After taking it apart and finding nothing wrong, we plugged it in at my home, and it ran fine. We have older circuit breakers. So he took it home, changed one of his circuit breakers to the older style, and the problem disappeared. Cheers! Stu.. ----- Original Message ----- From: "Art Zemon" <art(at)zemon.name> Sent: Friday, July 24, 2020 6:07:10 PM Subject: AeroElectric-List: Smoker GFCI question Non aviation question for y'all: I just installed a new outlet on my patio, so I can use my electric smoker and an electric fan without an extension cord. The fan works great. The smoker is ok when first plugged in and turned on so it connects to the WiFi. But a few minutes after turning the smoker's heating element in, the GFCI trips. It's a Char-Broil electric smoker, 750W. It's a new, weatherproof 15A GFCI. Thoughts? -- Art Z. Sent from my phone. Please excuse brevity and bizarre typos. ________________________________________________________________________________
From: Steve Stearns <steve(at)tomasara.com>
Date: Jul 24, 2020
Subject: Re: DIY LOC/VOR_G.S. Antenna
Bob said: "I'm planning an experiment centered on Jim Wier's suggestion for a dual band 121.5/406 Mhz ELT antenna." I needed a compact 121.5/406 antenna for my Longeze. I tried a few configurations and the attached photo shows what worked the best. It's a shortened dipole for 121.5 in parallel with a full size 406 dipole. It's mounted to the pilot seat back. The feed line needs to leave the intersection roughly along the virtual ground plane (actually, splitting the difference between the two). I have better VSWR with this configuration than I got with a couple of different (one portable, one for permanent mount) antennas supplied by the ELT manufacturer (purchased for test - so if anyone wants them, I'm happy to sell them...) Steve Stearns O235 Longeze Boulder / Longmont CO ________________________________________________________________________________
From: <billhuntersemail(at)gmail.com>
Subject: Transponder and/or ADSB Antenna Installation
and Radiation
Date: Jul 24, 2020
Thanks Bob for the information.greatly appreciated. From: owner-aeroelectric-list-server(at)matronics.com On Behalf Of Robert L. Nuckolls, III Sent: Wednesday, July 22, 2020 9:17 PM Subject: Re: AeroElectric-List: Transponder and/or ADSB Antenna Installation and Radiation So the questions are: -Is the ground plane better to be square/ round/ or hexagon/ or some other shape? Why not eliminate the need for ground planes with vertically polarized dipoles mounted to inside surfaces of empannage? https://tinyurl.com/y3w4hf8y -If the diameter of the ground plane cannot be exactly a square and the same dimension as indicated on the installation guide what is the problem(s) with it being slightly to wide or slightly too narrow than spec, or if the antenna is not installed in the exact center? ditch the ground planes -The book says the two antennae should be mounted at least two feet from each other so what if they were installed closer.or even co-located on the same ground plane? Mount one on left side forward, the other right side aft. Getting separation shouldn't be a problem. -What about mounting these masts near human body parts (ouch)? -What about mounting these masts near other avionics or other electrical equipment? back in the tail? Bob . . . ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 26, 2020
Subject: Re: Smoker GFCI question
Last step, if you're motivated, would be to swap the locations of the new GFI and one of the older ones, and re-test. On Sun, Jul 26, 2020 at 7:24 AM Charlie England wrote: > Good point! I haven't had to buy a gfi since the new stuff came out. > > https://www.google.com/search?client=ms-android-google&sxsrf=ALeKk03W mQrYXzER-XzhWixqNY56dEw4OA%3A1595765931111&ei=q3QdX834BfC3ggf5p5_gAw&q= gfci+arc+fault+outlet&oq=gfci+arc+fault+outlet&gs_lcp=ChNtb2JpbGUtZ3dzL Xdpei1zZXJwEAEYADICCAAyBggAEBYQHjIGCAAQFhAeMgYIABAWEB4yBggAEBYQHjIGCAAQFhAe MgYIABAWEB4yBQghEKABOgQIABBHOgQIABBDUMFMWKVtYLyDAWgAcAF4AIABtAGIAZsIkgEDMC4 3mAEAoAEBwAEB&sclient=mobile-gws-wiz-serp > > > Sent from BlueMail <http://www.bluemail.me/r?b=15726> > On Jul 26, 2020, at 12:39 AM, ashleysc(at)broadstripe.net wrote: >> >> Hi Art Z; >> There's a good possibility that it's the circuit breaker that is causing >> the problem. Newer style circuit breakers are very sensitive to arcing, >> even very insignificant arcing such as caused by a switch or thermostat. My >> neighbor brought over a heater that he used in a fruit dryer. It was >> tripping circuits in his new house. After taking it apart and finding >> nothing wrong, we plugged it in at my home, and it ran fine. We have old er >> circuit breakers. So he took it home, changed one of his circuit breaker s >> to the older style, and the problem disappeared. >> Cheers! Stu.. >> >> ------------------------------ >> *From: *"Art Zemon" <art(at)zemon.name> >> *To: *aeroelectric-list(at)matronics.com >> *Sent: *Friday, July 24, 2020 6:07:10 PM >> *Subject: *AeroElectric-List: Smoker GFCI question >> >> Non aviation question for y'all: I just installed a new outlet on my >> patio, so I can use my electric smoker and an electric fan without an >> extension cord. The fan works great. The smoker is ok when first plugged in >> and turned on so it connects to the WiFi. But a few minutes after turnin g >> the smoker's heating element in, the GFCI trips. >> >> It's a Char-Broil electric smoker, 750W. It's a new, weatherproof 15A >> GFCI. >> >> Thoughts? >> >> -- Art Z. >> >> Sent from my phone. Please excuse brevity and bizarre typos. >> >> ________________________________________________________________________________
Subject: Battery Contactor Location
From: "Rossco" <rv8torsa(at)gmail.com>
Date: Jul 26, 2020
Im building a Rans S21 and the battery is located behind the seats in the baggage area. As per standard practice I installed the contactor (relay) next to the battery. But this places it right next to the header fuel tank. Although this is an aluminum tank it still concerns me that I have a live electrical device next to 6 gals of avgas. Am I being overly worried? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497421#497421 Attachments: http://forums.matronics.com//files/e2cb2b51_8467_4674_9576_d9e5fd7593d2_178.jpeg ________________________________________________________________________________
Date: Jul 26, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 primary elec sys wiring
At 09:57 AM 7/23/2020, you wrote: >Recently friend of mine asked me to help with his RV-10 electrical >and avionics hookup. Most of works are done except all wiring work. >I spent many hours doing research and stuck...we have perhaps unusual >config with one regular battery(RG-25XC)with Batteryminder charging >kit BM-AIK2A, just one primary alternator Plane Power 99-1012 with >built-in voltage regulator (unfortunately) and small cmart backup >battery TCW IBBA-12v-6AH. Ignition - Champion slick magnetos (6393 and 6350) > lefthand one with SS1001 booster. Alex, there's another simple process that will help move planning and design for your project forward. It's called a Load Analysis . . . an activity that starts early on in the design of a TC aircraft. It's simply an organized listing of every anticipated electrical load. For our purposes, I've expanded the data set to separate out load groups by the bus that powers the group. I've added space to call out the proposed size of circuit protection and the wire size for the feeder. There are examples of these studies in Excel on my website at https://tinyurl.com/9rt6ymn browse through those and you'll get the idea. You MIGHT want to do three load-sheets. One for the main bus, endurance bus and battery bus. Here's a blank form that helps put the thing together. https://tinyurl.com/7jqypwj If you know some current draws, fill them in but for now . . . just identify every electrical demand and hypothesize how you'll get power to each device. Use a pencil and keep clean-rub eraser handy. You may revise this thing several times. Alternatively, do your own in Excel. Later on, you'll want to consider filling the columns as operating requirements for the various flight conditions are defined. Once the architecture and energy management details are known, you'll be 90% of the way there . . . all the rest is wires, terminals, crimp tools and string ties. Bob . . . Bob . . . ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Jul 26, 2020
Subject: Re: Smoker GFCI question
Yeah... no. I'm not that motivated. LOL. I used a short extension cord this afternoon (instead of the long one with a droplight that I used for testing yesterday. The smoker is working fine and the four trout are looking finer! My guess is that the smoker's cord is stiffer than the extension cords so, when I shut the weather cover on the outlet, the cord is putting some mechanical stress on the outlet. Nothing else makes any sense to me. Cheers, -- Art Z. On Sun, Jul 26, 2020 at 3:31 PM Charlie England wrote: > Last step, if you're motivated, would be to swap the locations of the new > GFI and one of the older ones, and re-test. > > On Sun, Jul 26, 2020 at 7:24 AM Charlie England > wrote: > >> Good point! I haven't had to buy a gfi since the new stuff came out. >> >> https://www.google.com/search?client=ms-android-google&sxsrf=ALeKk03 WmQrYXzER-XzhWixqNY56dEw4OA%3A1595765931111&ei=q3QdX834BfC3ggf5p5_gAw&q =gfci+arc+fault+outlet&oq=gfci+arc+fault+outlet&gs_lcp=ChNtb2JpbGUtZ3 dzLXdpei1zZXJwEAEYADICCAAyBggAEBYQHjIGCAAQFhAeMgYIABAWEB4yBggAEBYQHjIGCAAQF hAeMgYIABAWEB4yBQghEKABOgQIABBHOgQIABBDUMFMWKVtYLyDAWgAcAF4AIABtAGIAZsIkgED MC43mAEAoAEBwAEB&sclient=mobile-gws-wiz-serp >> >> >> Sent from BlueMail <http://www.bluemail.me/r?b=15726> >> On Jul 26, 2020, at 12:39 AM, ashleysc(at)broadstripe.net wrote: >>> >>> Hi Art Z; >>> There's a good possibility that it's the circuit breaker that is causin g >>> the problem. Newer style circuit breakers are very sensitive to arcing, >>> even very insignificant arcing such as caused by a switch or thermostat . My >>> neighbor brought over a heater that he used in a fruit dryer. It was >>> tripping circuits in his new house. After taking it apart and finding >>> nothing wrong, we plugged it in at my home, and it ran fine. We have ol der >>> circuit breakers. So he took it home, changed one of his circuit breake rs >>> to the older style, and the problem disappeared. >>> Cheers! Stu.. >>> >>> ------------------------------ >>> *From: *"Art Zemon" <art(at)zemon.name> >>> *To: *aeroelectric-list(at)matronics.com >>> *Sent: *Friday, July 24, 2020 6:07:10 PM >>> *Subject: *AeroElectric-List: Smoker GFCI question >>> >>> Non aviation question for y'all: I just installed a new outlet on my >>> patio, so I can use my electric smoker and an electric fan without an >>> extension cord. The fan works great. The smoker is ok when first plugge d in >>> and turned on so it connects to the WiFi. But a few minutes after turni ng >>> the smoker's heating element in, the GFCI trips. >>> >>> It's a Char-Broil electric smoker, 750W. It's a new, weatherproof 15A >>> GFCI. >>> >>> Thoughts? >>> >>> -- Art Z. >>> >>> Sent from my phone. Please excuse brevity and bizarre typos. >>> >>> -- https://CheerfulCurmudgeon.com/ *If I am not for myself, who will be for me? If I am only for myself, what am I? If not now, when?* ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 26, 2020
Subject: Re: Transponder and/or ADSB Antenna Installation and
Radiation Don't forget that while a homebrew ELT antenna may work better than the supplied version, it probably isn't legal. Unlike most radio stuff, the antenna is usually part of the certification of the ELT, and ELTs must be certificated in the USA; even in homebuilts. Won't matter until that picky a/w inspector comes to sign off the plane, or if you get past that, dealing with the Insurance company after you survive a crash. Charlie On Sun, Jul 26, 2020 at 11:42 AM wrote: > Thanks Bob for the informationgreatly appreciated. > > > *From:* owner-aeroelectric-list-server(at)matronics.com < > owner-aeroelectric-list-server(at)matronics.com> *On Behalf Of *Robert L. > Nuckolls, III > *Sent:* Wednesday, July 22, 2020 9:17 PM > *To:* aeroelectric-list(at)matronics.com > *Subject:* Re: AeroElectric-List: Transponder and/or ADSB Antenna > Installation and Radiation > > > So the questions are: > > -Is the ground plane better to be square/ round/ or hexagon/ or some othe r > shape? > > > Why not eliminate the need for ground planes with > vertically polarized dipoles mounted to inside surfaces > of empannage? > > https://tinyurl.com/y3w4hf8y > > > -If the diameter of the ground plane cannot be exactly a square and the > same dimension as indicated on the installation guide what is the > problem(s) with it being slightly to wide or slightly too narrow than spe c, > or if the antenna is not installed in the exact center? > > > ditch the ground planes > > > -The book says the two antennae should be mounted at least two feet from > each other so what if they were installed closeror even co-locat ed on the > same ground plane? > > > Mount one on left side forward, the other > right side aft. Getting separation shouldn't > be a problem. > > > -What about mounting these masts near human body parts (ouch)? > > -What about mounting these masts near other avionics or other electrical > equipment? > > > back in the tail? > > > Bob . . . > ________________________________________________________________________________
Date: Jul 26, 2020
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
Subject: Re: RV10 primary elec sys wiring
At 04:06 PM 7/26/2020, you wrote: >Oh, thank you, this will be my main task for now >- load analysis=C2 and a wise idea on how to power every unit... >started to make the ELA list, then will think >how to divide load between buses...=C2 It gets even better. Your architecture and loads documents are the foundation for expeditious generation of a ship's wire book. As an electron herder on the heavy iron, you'll already have a reverence for the universal language of schematics for describing the ship's electrics. Take a peek at the documents posted at: https://tinyurl.com/yytrxofg https://tinyurl.com/y23kjwu6 These are examples of how your architecture drawing (road map) and loads analysis (table of contents) become the first sheets to a page-per-system wirebook that would make your project easily understood, repaired or modified in the future no matter what language was spoken by the technician. If you're a CAD driver that will import .dwg files, 95% of the work on your projects documents is already done. You can download the AutoCAD files from my website for importing appropriate pages into your own work. Bob . . . ________________________________________________________________________________
Subject: Standard mags: Lycoming
From: "John M Tipton" <johntiptonuk(at)hotmail.com>
Date: Jul 27, 2020
Hi Guys With 'standard' mags as supplied by Lycoming, and an RV9a with ACS Key switch WITHOUT starter position and using 'push switch' to operate starter, should the engine be started on LEFT MAG ONLY. John PS: Aircraft Spruce photo: copyright acknowledged Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497432#497432 Attachments: http://forums.matronics.com//files/electrical_ignition_switches_acs_keyed_ignition_switches_1_108.jpg ________________________________________________________________________________
Subject: Re: Standard mags: Lycoming
From: "donjohnston" <don@velocity-xl.com>
Date: Jul 27, 2020
You want to start on the mag with the impulse coupling. On most engines, that would be the left mag. But you should check to make sure. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497433#497433 ________________________________________________________________________________
Subject: Re: Smoker GFCI question
From: "user9253" <fransew(at)gmail.com>
Date: Jul 27, 2020
The length of the cord is most likely the problem. A longer cord has more capacitance which allows a few more milliamps to leak to ground. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497434#497434 ________________________________________________________________________________
Subject: Re: Battery Contactor Location
From: "user9253" <fransew(at)gmail.com>
Date: Jul 27, 2020
As long as that battery box is securely bolted down so that it will not break loose in a crash, then there is nothing to worry about. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497435#497435 ________________________________________________________________________________
Subject: Re: PC board fabrication
From: "Goodw1n" <MelbsJSnells(at)yahoo.com>
Date: Jul 27, 2020
Hey, there are a lot of companies that are doing such a job. It is not hard to make a click on Google and to find a good team. As others said, there are good prices and bad quality, and there are big prices and good quality, it depends only one you. It is like finding a good software optimizer, there are best pc optimizer, there are also the worst pc optimizer, it depends on how much you are ready to pay. Good luck to you! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497436#497436 ________________________________________________________________________________
Subject: Re: Smoker GFCI question
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 26, 2020
Good point! I haven't had to buy a gfi since the new stuff came out=2E http s://www=2Egoogle=2Ecom/search?client=ms-android-google&sxsrf=ALeKk03WmQ rYXzER-XzhWixqNY56dEw4OA%3A1595765931111&ei=q3QdX834BfC3ggf5p5_gAw&q=gf ci+arc+fault+outlet&oq=gfci+arc+fault+outlet&gs_lcp=ChNtb2JpbGUtZ3dzLXd pei1zZXJwEAEYADICCAAyBggAEBYQHjIGCAAQFhAeMgYIABAWEB4yBggAEBYQHjIGCAAQFhAeMg YIABAWEB4yBQghEKABOgQIABBHOgQIABBDUMFMWKVtYLyDAWgAcAF4AIABtAGIAZsIkgEDMC43m AEAoAEBwAEB&sclient=mobile-gws-wiz-serp =81=A3Sent from BlueMail =8B On Jul 26, 2020, 12:39 AM, at 12:39 AM, ashleysc@broadstripe=2Enet wrote: >Hi Art Z; >There's a good possibility that it's the circuit breake r that is >causing the problem=2E Newer style circuit breakers are very sen sitive to >arcing, even very insignificant arcing such as caused by a switc h or >thermostat=2E My neighbor brought over a heater that he used in a fru it >dryer=2E It was tripping circuits in his new house=2E After taking it a part >and finding nothing wrong, we plugged it in at my home, and it ran >f ine=2E We have older circuit breakers=2E So he took it home, changed one >o f his circuit breakers to the older style, and the problem >disappeared=2E >Cheers! Stu=2E=2E > >----- Original Message ----- > >From: "Art Zemon" < art@zemon=2Ename> >To: aeroelectric-list@matronics=2Ecom >Sent: Friday, J uly 24, 2020 6:07:10 PM >Subject: AeroElectric-List: Smoker GFCI question > >Non aviation question for y'all: I just installed a new outlet on my >p atio, so I can use my electric smoker and an electric fan without an >exten sion cord=2E The fan works great=2E The smoker is ok when first >plugged in and turned on so it connects to the WiFi=2E But a few minutes >after turni ng the smoker's heating element in, the GFCI trips=2E > >It's a Char-Broil electric smoker, 750W=2E It's a new, weatherproof 15A >GFCI=2E > >Thought s? > >-- Art Z=2E > >Sent from my phone=2E Please excuse brevity and biza rre typos=2E ________________________________________________________________________________
From: Alec <alec(at)alecmyers.com>
Subject: Re: Standard mags: Lycoming
Date: Jul 27, 2020
Depends on what the mags are. If they both have impulse couplings you can start on both, I think. Sent from my iPhone > On Jul 27, 2020, at 9:26 AM, John M Tipton wrote: > > > Hi Guys > > With 'standard' mags as supplied by Lycoming, and an RV9a with ACS Key switch WITHOUT starter position and using 'push switch' to operate starter, should the engine be started on LEFT MAG ONLY. > > John > > PS: Aircraft Spruce photo: copyright acknowledged > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497432#497432 > > > > > Attachments: > > http://forums.matronics.com//files/electrical_ignition_switches_acs_keyed_ignition_switches_1_108.jpg > > > > > > ________________________________________________________________________________
From: Sebastien <cluros(at)gmail.com>
Date: Jul 26, 2020
Subject: Re: Transponder and/or ADSB Antenna Installation and
Radiation The insurance company will not have anything to say about it unless there is some weird liability claim arising from a failure of the ELT. Not worth worrying about. On Sun, Jul 26, 2020, 16:18 Charlie England wrote: > Don't forget that while a homebrew ELT antenna may work better than the > supplied version, it probably isn't legal. Unlike most radio stuff, the > antenna is usually part of the certification of the ELT, and ELTs must be > certificated in the USA; even in homebuilts. > > Won't matter until that picky a/w inspector comes to sign off the plane, > or if you get past that, dealing with the Insurance company after you > survive a crash. > > Charlie > > On Sun, Jul 26, 2020 at 11:42 AM wrote: > >> Thanks Bob for the informationgreatly appreciated. >> >> >> >> *From:* owner-aeroelectric-list-server(at)matronics.com < >> owner-aeroelectric-list-server(at)matronics.com> *On Behalf Of *Robert L. >> Nuckolls, III >> *Sent:* Wednesday, July 22, 2020 9:17 PM >> *To:* aeroelectric-list(at)matronics.com >> *Subject:* Re: AeroElectric-List: Transponder and/or ADSB Antenna >> Installation and Radiation >> >> >> >> >> So the questions are: >> >> -Is the ground plane better to be square/ round/ or hexagon/ or some >> other shape? >> >> >> Why not eliminate the need for ground planes with >> vertically polarized dipoles mounted to inside surfaces >> of empannage? >> >> https://tinyurl.com/y3w4hf8y >> >> >> -If the diameter of the ground plane cannot be exactly a square and the >> same dimension as indicated on the installation guide what is the >> problem(s) with it being slightly to wide or slightly too narrow than sp ec, >> or if the antenna is not installed in the exact center? >> >> >> ditch the ground planes >> >> >> >> -The book says the two antennae should be mounted at least two feet from >> each other so what if they were installed closeror even co-loca ted on the >> same ground plane? >> >> >> Mount one on left side forward, the other >> right side aft. Getting separation shouldn't >> be a problem. >> >> >> >> -What about mounting these masts near human body parts (ouch)? >> >> -What about mounting these masts near other avionics or other electrical >> equipment? >> >> >> back in the tail? >> >> >> Bob . . . >> > ________________________________________________________________________________
From: Art Zemon <art(at)zemon.name>
Date: Jul 27, 2020
Subject: Re: Smoker GFCI question
Joe, The longer cord (adding the extension cord) allows the thing to work. The GFCI trips when I do not use an extension cord. I'll do more experiments tomorrow. It's raining cats and dogs today and I'm that *that* into testing the GFCI to stand in the rain and plug stuff in. :-P -- Art Z. On Mon, Jul 27, 2020 at 9:40 AM user9253 wrote: > > The length of the cord is most likely the problem. A longer cord has > more capacitance which allows a few more milliamps to leak to ground. > > -------- > Joe Gores > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497434#497434 > > -- https://CheerfulCurmudgeon.com/ *If I am not for myself, who will be for me? If I am only for myself, what am I? If not now, when?* ________________________________________________________________________________
From: Jared Yates <email(at)jaredyates.com>
Date: Jul 27, 2020
Subject: Re: Standard mags: Lycoming
The common configuration is to have the impulse coupling on the left, which means left on and right off for starting. On July 27, 2020 09:31:49 "John M Tipton" wrote: > > > Hi Guys > > With 'standard' mags as supplied by Lycoming, and an RV9a with ACS Key > switch WITHOUT starter position and using 'push switch' to operate starter, > should the engine be started on LEFT MAG ONLY. > > John > > PS: Aircraft Spruce photo: copyright acknowledged > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=497432#497432 > > > Attachments: > > http://forums.matronics.com//files/electrical_ignition_switches_acs_keyed_ignition_switches_1_108.jpg > > ________________________________________________________________________________
Subject: Z11 field supply circuit protection
From: "draker" <ryan-ae(at)existens.org>
Date: Jul 27, 2020
Hi, this is my first E-mail to the list. I've done some searches but came up empty for answers. I'm finalizing the electrical schematic for my RV-7 build, which is very loosely based on the AeroElectric Z11 example. Single alternator, LR-3 regulator. A few questions: 1. Z-11 shows the field supply circuit running from the fuse block stud through a 22AWG fusable link, through the battery/alt switch, through a 5A circuit breaker, and ending up at the voltage regulator (pin 6). Since the circuit is protected by the 5A breaker, what is the purpose of the fusable link, and what are the negative consequences of omitting the fusable link? 2. Should current drawn through the above circuit be considered for the purpose of load analysis to help me choose the right size alternator? If so, what range of currents should I expect through it? 3. Same question for the bus voltage sense (pin 3) on the regulator. Does that draw significantly current? Thank you! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497449#497449 ________________________________________________________________________________
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 27, 2020
Subject: Re: Standard mags: Lycoming
On Mon, Jul 27, 2020 at 8:30 AM John M Tipton wrote: > johntiptonuk(at)hotmail.com> > > Hi Guys > > With 'standard' mags as supplied by Lycoming, and an RV9a with ACS Key > switch WITHOUT starter position and using 'push switch' to operate starter, > should the engine be started on LEFT MAG ONLY. > > John > > The engine should be started with the impulse coupled mag 'on' (ungrounded P lead), and the other P lead grounded. What you describe is how the switch *should* operate, but it's easy to verify operation for yourself. Without the P leads connected to the switch, Measure resistance from each P lead terminal to the ground terminal, 1st with the switch 'off', then in 'L', then in 'R'. Both P lead terminals should show dead short to the ground terminal with the switch 'Off'. The 'L' terminal should show an open circuit (infinitely high resistance) and the 'R' terminal should show a short to ground with the switch in 'L', and the reverse in 'R'. With the switch in 'Both', both terminals should show open to the ground terminal. (Don't forget that if you're touching the terminals with your fingers, your body will conduct slightly, so depending on the meter, you might see some high but not infinite resistance when the switch is open.) The left mag is *typically* the impulse mag, but it's pretty easy to check. The impulse mag has what appears to be a spacer that's about an inch thick between the body of the mag and the engine. So the 'taller' mag is the impulse mag. Charlie Virus-free. www.avast.com <#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2> ________________________________________________________________________________
Subject: Re: Z11 field supply circuit protection
From: "user9253" <fransew(at)gmail.com>
Date: Jul 27, 2020
1. The purpose of the fuselink is to protect the wire between the main power bus and the circuit breaker. If that wire is very short and installed with good workmanship and the chances of shorting to ground are slim, then you could eliminate the fuselink. 2. Yes, the field current needs to be considered. The current depends on the alternator size and the alternator load. 3 amps is a guess. 3. Voltage sense current is insignificant. -------- Joe Gores Read this topic online here: http://forums.matronics.com/viewtopic.php?p=497452#497452 ________________________________________________________________________________
Subject: Re: Z11 field supply circuit protection
From: Charlie England <ceengland7(at)gmail.com>
Date: Jul 27, 2020
On 7/27/2020 6:22 PM, draker wrote: > > Hi, this is my first E-mail to the list. I've done some searches but came up empty for answers. I'm finalizing the electrical schematic for my RV-7 build, which is very loosely based on the AeroElectric Z11 example. Single alternator, LR-3 regulator. A few questions: > > 1. Z-11 shows the field supply circuit running from the fuse block stud through a 22AWG fusable link, through the battery/alt switch, through a 5A circuit breaker, and ending up at the voltage regulator (pin 6). Since the circuit is protected by the 5A breaker, what is the purpose of the fusable link, and what


June 30, 2020 - July 27, 2020

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