Commander-Archive.digest.vol-co

September 29, 2007 - October 26, 2007



      
      are left at the full-rich position for takeoff and climb until well above 
      12-13,000 feet.
      EGTs on these engines generally run in the low 1400s for takeoff and climb and,
      
      therefore, don't need leaning even on fairly hot days. The little extra fuel 
      pumped in this case will be needed to help cool the en- gine anyway.
      The turbocharged Continental fuel system is flown like all other turbo- 
      charged-supercharged systems, with one exception. Set full rich for take- off,
      
      but for climb, the engine may be leaned to the climb settings on the fuel flow
      
      gauge face.
      For top-end longevity, however, keep climb TITs at or under 1400 degrees F This
      
      may give you a fuel flow setting of one to one and a half gallons per hour 
      higher than book but will pay off in the long run.
      Cruise: Cruise is not much differ- ent for any naturally aspirated, fuel 
      injected engine or pressure carburetor equipped engine but it is worth repeating
      
      here. Set up cruise mixture to no less than 50oF rich of peak at power settings
      
      of 65-70 percent and 75 to 100oF rich at 70-75 percent power.
      If you don't have an EGT, run book settings plus one-half to one gallon per hour
      
      more to extend cylinder life. In all cases, hold CHTs to no more than 400oF. At
      
      power settings of 50-65 percent some manufacturers will allow you to run at peak
      
      EGT. This may be OK for 50-55 percent, but it will prove easier on your engine
      
      Land pocKet book) to run 50oF rich of peak at 60-65 percent.
      For turbocharged engines add 25oF to the above EGT-TIT figures. The 10-550 
      series is again an exception here. The book allows the engine to be run lean of
      
      peak at low power settings. The fuel system is designed for the very accurate 
      fuel distribution required for this type of operation, but must be maintained 
      well to keep the engine healthy.
      Remember, with the standard Continental fuel injection system on naturally 
      aspirated engines, any altitude change will require a corresponding mixture 
      adjustment. The Continental engine in the early Piper Malibu (TSIO-520-BE) is an
      
      exception to all of the above. This engine is run either full rich or lean of 
      peak, no in between. Run it by the POH.
      Descent and Landing: For descent, enrichen the mixture about 50 F and maintain
      
      the same EGT while descending. Remember, the metering assembly is leaning the 
      mixture when you pull back the throttle to maintain the same manifold pressure,
      
      so you will need a corresponding mixture adjustment to keep the EGT the same.
      Upon pattern entry, the mixture should be enriched to the approximate position
      
      for a full power setting at that air density (pressure altitude and 
      temperature), in case full power is needed.
      Bendix Fuel Injection
      Taxi and Runup: A number of engines with this fuel system like to foul plugs 
      while taxiing. At the lower RPMs, a fuel valve attached to the throttle valve 
      system sets the fuel-air ratio.
      The fuel servo does not sense air density or flow until the engine gets to about
      
      1,700-2,000 RPM. This necessitates manual leaning until approximately 2,000 RPM
      
      at which point the throttle valve rotates fully open and allows the servo to 
      regulate the fuel-air ratio.
      Leaning the mixture to peak RPM during taxi and runup will keep the plugs clean
      
      and give accurate mag checks at runup.
      Takeoff and Climb: This system compensates pretty well for changes in air 
      density, especially the models with the AMC (Automatic Mixture Control) (almost
      
      exactly the same as the pressure carb).
      Most Bendix systems on naturally aspirated engines, however, have no AMC, [just
      
      a simple, pitot-like sensor] to sense ram air pressure in the induction. This 
      still gives an accurate enough reference for determining air density and does a
      
      pretty good job of controlling air-fuel ratios. Still, some minor mixture 
      adjustments must still be made for altitude operations (4,000 feet and higher).
      Just before [entering] the runway, or just before the takeoff roll, run up to 
      full or near full power and lean to peak EGT or until the RPM drops slightly. 
      Enrichen the mixture 200oF (if you have an EGT) or one and one-half GPH for 
      four-cylinder engines and two to three GPH for sixcylinder engines. This setting
      
      will give best power and cooling combination for takeoff and climb.
      During climb, the servo will compensate fairly well for air density changes. A
      
      minor mixture adjustment every 2,000 to 3,000 feet will be needed to keep the 
      EGT at the same temperature until cruise altitude is reached.
      Again, cruise is not much different for any naturally aspirated, fuel injected
      
      or pressure carb equipped engine. Set up cruise mixture as described previously
      
      in this article.
      When changing altitudes during cruise with this system, no mixture adjustments
      
      should need to be made unless the change is more than about 2,000 feet.
      Descent and Landing: This is also the same as other injected engines except 
      mixture adjustments during descent are not as frequent as with the Continental
      
      system. Enrichen the mixture 50 F just before descent and adjust to keep it the
      
      same until level off.
      Throttle adjustments for descents will need to be made only about every 2,000 
      feet. If you don't have an EGT installed, enrichen one gallon per hour for four
      
      cylinder engines or one and one half GPH for six cylinders and maintain the same
      
      MAP and fuel flow for descent.
      Once in the pattern, adjust the mixture to the approximate position for a full
      
      power setting at that air density (pressure altitude and temperature) in case 
      full power is needed. Lean for taxi if at high altitude.
      Lean of Peak Operation
      Most pilot operational handbooks do not address LOP operation. Lycoming ' 
      particularly, does not like it-although they authorize operating at peak EGT in
      
      many engines at a limited power level.
      Continental is less against it, since they designed the 10-550BE used in the 
      original Malibus to operate this way, and have comments on LOP operation in some
      
      of their fuel injected engine handbooks.
      Most carbureted engines will not operate very well LOP if at all due to less 
      than optimum fuel flows to the individual cylinders.
      That said, LOP is a viable option for fuel injected engines-even turbos with the
      
      proper engine monito~ing instrumentation (engine monitors) and proper pilot 
      technique. When done properly, LOP can extend engine life with cooler operating
      
      temps compared to running at high power rich of peak. But again, proper 
      operational training is key.
      One source of such training is offered by Advanced Pilot Seminars, 
      www.advancedpilot.com. Ph 888359-4264 (this is the phone number for GAMI, in 
      Ada, Oklahoma who hosts the seminars).
      POH Discrepancies
      A note about the differences between this article and what you will see in most
      
      POHs. The fuel flows given in the above advice, as most of you have probably 
      noticed, are a bit richer (higher) than the POH numbers.
      The manufacturers, in an effort to give us better performing aircraft, have 
      usually used numbers that allow for the most performance and/ or the greatest 
      range for a given flight profile (see illustration below). However, these 
      numbers often do not lend themselves to long engine life.
      
      There is unfortunately a battle between the marketing department and the 
      engineering department in a given aircraft manufacturer, and the marketing 
      people usually prevail. Don't believe for a minute that the numbers listed by 
      the competition don't significantly influence what ends up in the POH.
      Some of the numbers may well be actually obtained by a test pilot in a perfect
      
      airplane with a perfect engine. Then all the other parameters are extrapolated
      
      mathematically.
      If you look at the engine maker's fuel flow, and other important engine 
      operational numbers (as opposed to the airplane manufacturer) in their 
      performance charts you are more likely to see fuel flow numbers significantly 
      higher for a given percent of power. Excess fuel in aircraft engines plays a 
      significant role in cooling the cylinders at high power settings.
      There is a high engine longevity price for marginally higher cruise speeds and
      
      climb rates. Remembering who pays that price will help you get the life you want
      
      from your engine, if you fly (not fry) with care.
      Reprinted courtesy of LIGHT PLANE MAINTENANCE * APRIL/MAY 2004
      To subscribe to LIGHT PLANE MAINTENANCE magazine, send an email to 
      lightplane[at]palmcoastd.com (replace "[at]" with "@" when ready to mail in 
      order to reduce spam on the airways)
      
      --------
      Milt
      2003 F1 Rocket
      2006 Radial Rocket
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=137185#137185
      
      
      ________________________________________________________________________
      Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com
      
________________________________________________________________________________
Subject: Re: Pressure Carburetor?
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Sep 29, 2007
Glad you mde it home OK JB, Wish I could have been there, > it is possible to do it, but why?? If you go to this link http://www.navioneer.org/riprelay/The%20Navion%20Files/Bendix_Carb.pdf (Link courtesy of Craig C. you will find an entire installation and operation manual for the PS series pressure carbs. It is a 12 MB download. The why is because Mr Bendix says to as evidenced in the page copied from the manual and attached below. The entire download has description of operation as well as drawings of the carb and its internal components. You have frequently mentioned to many of us about cramped budget sell your commander and "Commander ownership isn't for everybody" That is not a good reason to continue to operate a plane incorrectly. Its not a matter of cramped budget. Its a matter of dispelling bad practices that have been passed on by word of mouth for generations in the face of overwhelming evidence that refutes them. It is a matter of changing your ways when they are replaced by something better. I fly 300 hrs a year that would save me 1200 gallons of fuel or at todays price $4800. Thats a years tuition for my Sons college, A downpayment on a new car. A trip to Hawaii. Or it would fund one heckuva Twin Commander flyin. Those good enough reasons. How about running an engine correctly will make it last longer. Not an insignificant thing considering how hard parts are to come by for these old engines. > not recomended by the manufacture of the carb But it is as you can see in the attachment below. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137210#137210 Attachments: http://forums.matronics.com//files/bendix_ps_series_162.jpg ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Sep 29, 2007
Subject: Re: Pressure Carburetor?
Good Evening JB, Why? Because it is easier on the engine and increases the payload. I think it is wrong to ever operate any engine richer than it needs to be operated. That is not only wasting a precious resource, but it shortens the range or reduces the allowable payload of our flying machines. The pressure carburetors we had on our big round engined airliners were as sophisticated as any that have ever been used on any GA aircraft, but we still leaned them manually when we had the time and the knowledge to do it correctly. We all hope for the day when FADEC will allow us to operate our airplanes the way we operate our automobiles, but none of the AMC equipped airplanes have ever reached the point where they were as efficient as the manually operated version IF it was operated properly by a knowledgeable operator. An engine that has good fuel balance and that is being operated on the lean side of peak EGT will run cooler and cleaner than that same engine when it is developing that same power only being run rich of peak. I think you and everyone else will agree that cooler and cleaner is better! It does take knowledge and training, but isn't training and knowledge required for most of our aviation endeavors? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 9/29/2007 9:01:40 P.M. Central Daylight Time, yourtcfg(at)aol.com writes: Sorry, but I stand by my statement. Manually leaning a properly adjusted pressure carb is, wrong. As I had stated in an earlier post (and as said in the referenced article), it is possible to do it, but why?? ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Sep 29, 2007
From: yourtcfg(at)aol.com
? Obviously I am not going to change any minds.? Tell you what,?fly your Commander?any way you want, or do any of you guys even?have a Commander??? jb? -----Original Message----- From: BobsV35B(at)aol.com Sent: Sat, 29 Sep 2007 7:32 pm Subject: Re: Commander-List: Re: Pressure Carburetor? Good Evening JB, ? Why? ? Because it is easier on the engine and increases the payload. ? I think it is wrong to ever operate any engine richer than it needs to be operated. ? That is not only wasting a precious resource, but it shortens the range or reduces the allowable payload of our flying machines. ? The pressure carburetors we had on our big round engined airliners were as sophisticated as any that have ever been used on any GA aircraft, but we still leaned them manually when we had the time and the knowledge to do it correctly. We all hope for the day when FADEC will allow us to operate our airplanes the way we operate our automobiles, but none of the AMC equipped airplanes have ever reached the point where they were as efficient as the manually operated version IF it was operated properly by a knowledgeable operator. ? An engine that has good fuel balance and that is being operated on the lean side of peak EGT will run cooler and cleaner than that same engine when it is developing that same power only being run rich of peak. I think you and everyone else will agree that cooler and cleaner is better! ? It does take knowledge and training, but isn't training and knowledge required for most of our aviation endeavors? ? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ? In a message dated 9/29/2007 9:01:40 P.M. Central Daylight Time, yourtcfg(at)aol.com writes: Sorry, but I stand by my statement.? Manually leaning a properly adjusted pressure carb is, wrong.? As I had stated in an earlier post (and as said?in the referenced article), it is possible to do it, but why??? See what's new="_blank">Make AOL Your Homepage. ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: COMMANDER560(at)cs.com
Date: Sep 29, 2007
Subject: Re: Pressure Carburetor?
Hi everyone, I flew a 680E for a company in the 60's , and before that a straight old 560, and was checked out by a pilot from a commander dealership, I believe it was Southern Ohiio Aviation, he instructed me as JB said to leave those mixtures forward, always, worked good, lasted a long time, also proven by Audie Melton, who flew Bull Hancocks, of Lexington, Ky, (Clairbourne Farms, race horses )720 thur 4 sets of engines. Just my old two cents worth, Thanks, Joe Shepherd ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Sep 29, 2007
From: yourtcfg(at)aol.com
HI MILT Had a great trip home and the fly-in was great too!!? Maybe we are having a miscommunication.? The PS5C carburetor is a pressure carb, and?does use a Mixture control.? It is not an auto lean carb.? A PS5C(D) does have an AMC unit and "Mr. Bendix" does not recommend messing about with that one.? Page 16, par 2.6 of the Bendix PS manual reads?? "A manual mixture control valve is provided as a means of correcting for natural enrichment at altitude?on carburetors without automatic mixture control"? jb? -----Original Message----- From: N395V <airboss(at)excaliburaviation.com> Sent: Sat, 29 Sep 2007 7:27 pm Subject: Commander-List: Re: Pressure Carburetor? Glad you mde it home OK JB, Wish I could have been there, > it is possible to do it, but why?? If you go to this link http://www.navioneer.org/riprelay/The%20Navion%20Files/Bendix_Carb.pdf (Link courtesy of Craig C. you will find an entire installation and operation manual for the PS series pressure carbs. It is a 12 MB download. The why is because Mr Bendix says to as evidenced in the page copied from the manual and attached below. The entire download has description of operation as well as drawings of the carb and its internal components. You have frequently mentioned to many of us about cramped budget sell your commander and "Commander ownership isn't for everybody" That is not a good reason to continue to operate a plane incorrectly. Its not a matter of cramped budget. Its a matter of dispelling bad practices that have been passed on by word of mouth for generations in the face of overwhelming evidence that refutes them. It is a matter of changing your ways when they are replaced by something better. I fly 300 hrs a year that would save me 1200 gallons of fuel or at todays price $4800. Thats a years tuition for my Sons college, A downpayment on a new car. A trip to Hawaii. Or it would fund one heckuva Twin Commander flyin. Those good enough reasons. How about running an engine correctly will make it last longer. Not an insignificant thing considering how hard parts are to come by for these old engines. > not recomended by the manufacture of the carb But it is as you can see in the attachment below. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137210#137210 Attachments: http://forums.matronics.com//files/bendix_ps_series_162.jpg ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Sep 29, 2007
Is Commander ownership a prerequisite to participation in this forum? I am sure that Sir Barry, Nico, and the good Wing Commander would be distressed to hear this. Even though they do not currently own Commanders I certainly look forward to their posts and the information contained therein. Does their lack of Commander ownership diminish thei contributions or knowledge? I thought it was here that people interested in Twin Commanders could discuss these birds and offer opinion. While I am not a Commander expert having owned 2 different models and flown them for several hundred hours along with 37 years and many thousands of hours in the air hrs plus has left me with some experience and knowledge other Commander owners and operators might find helpful. Old Bob likewise has a lot of time in Beechcraft with the same engines as the Commanders. Reading his posts on other forums suggests he has a lot of helpful information to impart to Commander owners. In any event you are correct you are not going to change my mind and I will fly a Commander or any other plane the way I see fit. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137220#137220 ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Sep 29, 2007
From: yourtcfg(at)aol.com
SORRY MILT, I did not mean to offend.??As you said, it is an important subject and I needed to set it straight.? Sorry.? jb I thought it was here that people interested in Twin Commanders could discuss these birds and offer opinion. -----Original Message----- From: N395V <airboss(at)excaliburaviation.com> Sent: Sat, 29 Sep 2007 8:29 pm Subject: Commander-List: Re: Pressure Carburetor? Is Commander ownership a prerequisite to participation in this forum? I am sure that Sir Barry, Nico, and the good Wing Commander would be distressed to hear this. Even though they do not currently own Commanders I certainly look forward to their posts and the information contained therein. Does their lack of Commander ownership diminish thei contributions or knowledge? I thought it was here that people interested in Twin Commanders could discuss these birds and offer opinion. While I am not a Commander expert having owned 2 different models and flown them for several hundred hours along with 37 years and many thousands of hours in the air hrs plus has left me with some experience and knowledge other Commander owners and operators might find helpful. Old Bob likewise has a lot of time in Beechcraft with the same engines as the Commanders. Reading his posts on other forums suggests he has a lot of helpful information to impart to Commander owners. In any event you are correct you are not going to change my mind and I will fly a Commander or any other plane the way I see fit. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137220#137220 ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: Tylor Hall <tylor.hall(at)sbcglobal.net>
Subject: Re: Pressure Carburetor?
Date: Sep 29, 2007
JB, Milt and Old Bob, I what to thank you all for a very interesting discussion about pressure carbs that are unique to Twin Commanders I only have a few hours in a 680 and most was in a 500B. I am looking a owning a 680 at some time and this is the kind of information that we all need to have. I do have a questions. Matthew's problem, how do you know the auto lean is working? How do you check it? It sounds like the rebuilt side is working and the older one may not? The owner of the 680 I am looking at said to leave the mixtures full forward and pull the throttle back to 2500/ 27in for economy cruse and it likes to fly at 16,000-18,000 doing 180 kts? I am glad to see we are all friends on this list. Tylor Hall On Sep 29, 2007, at 9:29 PM, N395V wrote: > > > Is Commander ownership a prerequisite to participation in this forum? > > I am sure that Sir Barry, Nico, and the good Wing Commander would > be distressed to hear this. Even though they do not currently own > Commanders I certainly look forward to their posts and the > information contained therein. Does their lack of Commander > ownership diminish thei contributions or knowledge? > > I thought it was here that people interested in Twin Commanders > could discuss these birds and offer opinion. > > While I am not a Commander expert having owned 2 different models > and flown them for several hundred hours along with 37 years and > many thousands of hours in the air hrs plus has left me with some > experience and knowledge other Commander owners and operators might > find helpful. > > Old Bob likewise has a lot of time in Beechcraft with the same > engines as the Commanders. Reading his posts on other forums > suggests he has a lot of helpful information to impart to Commander > owners. > > In any event you are correct you are not going to change my mind > and I will fly a Commander or any other plane the way I see fit. > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=137220#137220 > > ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Sep 30, 2007
From: yourtcfg(at)aol.com
HI TYLOR You can generally tell if the autolean is operating by engine performance.? If the carb fails, it is designed to fail safe and run super rich.? You can then manually lean it until it can be repaired.? On the Commander, look for the cyl temps to run the same on both engines, at climb and cruse.? To check normal operation, set cruse power and slowly lean the carbs manually (one at a time thank you)? The levers should travel about 1/2 way with little or?no change in engine operation.? When the change comes, it should be very quick.? It should go from running fine to idle cut-off in a very little travel.? Last, check the color of the exhaust pipes.? They should be a nice ash gray.? jb I do have a questions. Matthew's problem, how do you know the auto lean is working?? ? How do you check it? It sounds like the rebuilt side is working and the older one may not?? -----Original Message----- From: Tylor Hall <tylor.hall(at)sbcglobal.net> Sent: Sat, 29 Sep 2007 9:46 pm Subject: Re: Commander-List: Re: Pressure Carburetor? ? JB, Milt and Old Bob,? I what to thank you all for a very interesting discussion about pressure carbs that are unique to Twin Commanders? I only have a few hours in a 680 and most was in a 500B.? I am looking a owning a 680 at some time and this is the kind of information that we all need to have.? ? I do have a questions. Matthew's problem, how do you know the auto lean is working?? ? How do you check it? It sounds like the rebuilt side is working and the older one may not?? ? The owner of the 680 I am looking at said to leave the mixtures full forward and pull the throttle back to 2500/ 27in for economy cruse and it likes to fly at 16,000-18,000 doing 180 kts?? ? I am glad to see we are all friends on this list.? ? Tylor Hall? ? On Sep 29, 2007, at 9:29 PM, N395V wrote:? ? >? > Is Commander ownership a prerequisite to participation in this forum?? >? > I am sure that Sir Barry, Nico, and the good Wing Commander would > be distressed to hear this. Even though they do not currently own > Commanders I certainly look forward to their posts and the > information contained therein. Does their lack of Commander > ownership diminish thei contributions or knowledge?? >? > I thought it was here that people interested in Twin Commanders > could discuss these birds and offer opinion.? >? > While I am not a Commander expert having owned 2 different models > and flown them for several hundred hours along with 37 years and > many thousands of hours in the air hrs plus has left me with some > experience and knowledge other Commander owners and operators might > find helpful.? >? > Old Bob likewise has a lot of time in Beechcraft with the same > engines as the Commanders. Reading his posts on other forums > suggests he has a lot of helpful information to impart to Commander > owners.? >? > In any event you are correct you are not going to change my mind > and I will fly a Commander or any other plane the way I see fit.? >? > --------? > Milt? > 2003 F1 Rocket? > 2006 Radial Rocket? >? >? >? >? > Read this topic online here:? >? > http://forums.matronics.com/viewtopic.php?p=137220#137220? >? >? >? >? >? >? >? >? >? >? ? ? ? ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Sep 30, 2007
Subject: Re: Pressure Carburetor?
Good Morning Tylor, The way I look at it is like this. Forty years ago, the best we knew how to do was build a very sophisticated fuel controller which could do a reasonable job of running our engine with minimal assistance from the pilot. Even in those days, when adequate instrumentation and inflight personnel were available to operate the engine more efficiently, manual leaning was done. The desire has always been to run the engine as safely and efficiently as possible given what was available. The three chamber pressure injection carburetor equipped with an Automatic Mixture Control was the FADEC of it's day. Since it was the state of the art, there were a number of shops and many personnel that knew how to maintain it and keep it in good adjustment. Have you tried to buy new parts for some of that ancient technology equipment? We no longer have the luxury of having readily available maintenance of that ancient technology, but we do have much better and more modern engine instrumentation which will allow us to manually accomplish what the AMC units were designed to do. In fact, with that modern instrumentation, we can do a much better job than any of the automatic equipment was able to do fifty years ago. We can use all that fancy electronic stuff as a full time flight engineer who never lets his eyes wander from the engine being monitored. The low frequency radio range worked well during those same times when we were using the AMC units. How many of us are still using low frequency radio ranges as navigation equipment? The years have given us new tools to work with. The goal has not changed, but our ability to operate the engines the way the designer wanted them to be operated has changed a lot. Personally, I think I have learned a lot in the sixty-one years since I soloed and I hope to continue to learn and adapt to new technology for what years I do have left to pilot airplanes. I like engine monitors and I like GPS. Low frequency ranges were challenging and satisfying to use, but GPS is better. The same analogy works for using ancient fuel controllers or using modern engine control techniques. The goal is the same. Simple, safe and efficient operations. Modern equipment allows us to do the job better all the time. As I said before, it does take an open mind and a bit of education, but isn't the challenge of aviation one of the reasons we all enjoy it so much? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 9/29/2007 11:41:09 P.M. Central Daylight Time, tylor.hall(at)sbcglobal.net writes: I do have a questions. Matthew's problem, how do you know the auto lean is working? How do you check it? It sounds like the rebuilt side is working and the older one may not? The owner of the 680 I am looking at said to leave the mixtures full forward and pull the throttle back to 2500/ 27in for economy cruse and it likes to fly at 16,000-18,000 doing 180 kts? ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: Re: Pressure Carburetor?
Date: Sep 29, 2007
And when things become challenged, we remain polite. What a great crowd! -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Tylor Hall Sent: Saturday, September 29, 2007 9:46 PM Subject: Re: Commander-List: Re: Pressure Carburetor? JB, Milt and Old Bob, I what to thank you all for a very interesting discussion about pressure carbs that are unique to Twin Commanders I only have a few hours in a 680 and most was in a 500B. I am looking a owning a 680 at some time and this is the kind of information that we all need to have. I do have a questions. Matthew's problem, how do you know the auto lean is working? How do you check it? It sounds like the rebuilt side is working and the older one may not? The owner of the 680 I am looking at said to leave the mixtures full forward and pull the throttle back to 2500/ 27in for economy cruse and it likes to fly at 16,000-18,000 doing 180 kts? I am glad to see we are all friends on this list. Tylor Hall On Sep 29, 2007, at 9:29 PM, N395V wrote: > > > Is Commander ownership a prerequisite to participation in this forum? > > I am sure that Sir Barry, Nico, and the good Wing Commander would > be distressed to hear this. Even though they do not currently own > Commanders I certainly look forward to their posts and the > information contained therein. Does their lack of Commander > ownership diminish thei contributions or knowledge? > > I thought it was here that people interested in Twin Commanders > could discuss these birds and offer opinion. > > While I am not a Commander expert having owned 2 different models > and flown them for several hundred hours along with 37 years and > many thousands of hours in the air hrs plus has left me with some > experience and knowledge other Commander owners and operators might > find helpful. > > Old Bob likewise has a lot of time in Beechcraft with the same > engines as the Commanders. Reading his posts on other forums > suggests he has a lot of helpful information to impart to Commander > owners. > > In any event you are correct you are not going to change my mind > and I will fly a Commander or any other plane the way I see fit. > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=137220#137220 > > ________________________________________________________________________________
Date: Sep 30, 2007
From: "Chris Wall" <cwall(at)worldflight2000.com>
Subject: Re: Pressure Carburetor?
I am really bummed that I missed the flyin this year, especially considering that it was held in the best country in the world, Texas. I look forward to catching up with everyone at the flyin next year. I couldn't help but jump in on the Pressure Carb debate. In Dreamcatcher (560E with GO-480-G1B6) we had 6 cylinder EGT on both engine and digital Fuel Flow, with Pressure Carbs you have to measure the flow going to the carb and subtract the flow of fuel that is returned to the fuel tank from the carb to get a correct reading. During our flight around the world we leaned the engine using the mixture controls on every flight and operated LOP. The fuel flow and the EGTs both confirmed the effects that the mixture controls were having. At full throttle at 12,000 ft with the props pulled back we had the fuel flow down to 9 GPH per side which we found gave us the longest range. With the correct instrumentation and only making changes to one engine at a time at a safe altitude I would encourage anyone to try it and see the effects for yourself. Chris Wall ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Sep 30, 2007
> When I leave the mixture forward The right carb on my 680 leaks about a gallon or two over night. Since I am a new 680 owner I am trying to learn as much as I can. Any info would be helpful. Thanks Gil Wingflyer. > > Sorry Gil I missed your earlier post. You didn't mention where on the carb the fuel leaks from and I really do not know why it would leak. I would suggest downloading the manual referenced above and looking down stream from the mixture mechanism. I doubt the leak has anything to do per se with the mixture control automatic or manual. But if it leaks on the ground it is probably leaking worse in flight and I would get it corrected promptly. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137262#137262 ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Sep 30, 2007
> had the fuel flow down to 9 GPH per side Chris, Considering the distances you flew I often wondered if you did this. How did you manage to get all the cylinders to hit peak EGT at the same time? I had replaced the pressure carb on my M14 with an Airflow performance throttle body with manual mixture control hoping to run LOP but my 1st cylinder to peak was at a fuel flow 0.8 GPH more than the last cylinder to peak resulting in the engine really running rough at peak and LOP. The M14 pressure carbs appear to be factory set to run about 2-300 degrees F ROP so even though I can't go LOP it still runs the engine a good bit cleaner and more efficiently although I had to spend a lot of time tweaking the baffling to keep CHT's under 380 -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137263#137263 ________________________________________________________________________________
From: "MASON CHEVAILLIER" <kamala(at)MSN.COM>
Subject: Re: Pressure Carburetor?
Date: Sep 30, 2007
cw, you were missed at the flyin. did you ever find any of the mango air stuff. all of this carb talk makes me glad I have fuel injection. mason ----- Original Message ----- From: Chris Wall<mailto:cwall(at)worldflight2000.com> To: commander-list(at)matronics.com Sent: Sunday, September 30, 2007 9:14 AM Subject: Commander-List: Re: Pressure Carburetor? > I am really bummed that I missed the flyin this year, especially considering that it was held in the best country in the world, Texas. I look forward to catching up with everyone at the flyin next year. I couldn't help but jump in on the Pressure Carb debate. In Dreamcatcher (560E with GO-480-G1B6) we had 6 cylinder EGT on both engine and digital Fuel Flow, with Pressure Carbs you have to measure the flow going to the carb and subtract the flow of fuel that is returned to the fuel tank from the carb to get a correct reading. During our flight around the world we leaned the engine using the mixture controls on every flight and operated LOP. The fuel flow and the EGTs both confirmed the effects that the mixture controls were having. At full throttle at 12,000 ft with the props pulled back we had the fuel flow down to 9 GPH per side which we found gave us the longest range. With the correct instrumentation and only making changes to one engine at a time at a safe altitude I would encourage anyone to try it and see the effects for yourself. Chris Wall http://www.matronics.com/Navigator?Commander-List m/Navigator?Commander-List> ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Sep 30, 2007
From: yourtcfg(at)aol.com
GREAT TO HEAR FROM YOU!!? Call me at 360-903-6901 on a different topic.? Back to the carbs.? If all Commanders had a 6 dyl egt and dig fuel flow, maybe it would be worth messing with.? Yours is the only one I know that is equipped that way. and?I remember talking to you about the leaning and you said you were running with the throttles wide open (fuel enrichment valve wide open) so manually leaning would have made a big difference.? My concern with this thread is that the poor guy who started this post might try to lean his AMC carbs without the benefit of that technology.? Like Bob said, this is ancient tech. If your airplane isn't equipped properly, you can do serious damage to your engines by messing with the mix and you had better leave it the stink alone.? I am going to the airport today to get the fuel info from my airplane and check it against the mfg. fuel flow (I just flew it 16 hours) I'll bet it is within 5%.? GREAT TO HEAR FROM YOU!!? Lets talk.? jb? -----Original Message----- From: Chris Wall <cwall(at)worldflight2000.com> Sent: Sun, 30 Sep 2007 7:14 am Subject: Commander-List: Re: Pressure Carburetor? I am really bummed that I missed the flyin this year, especially considering that it was held in the best country in the world, Texas. I look forward to catching up with everyone at the flyin next year. I couldn't help but jump in on the Pressure Carb debate. In Dreamcatcher (560E with GO-480-G1B6) we had 6 cylinder EGT on both engine and digital Fuel Flow, with Pressure Carbs you have to measure the flow going to the carb and subtract the flow of fuel that is returned to the fuel tank from the carb to get a correct reading. During our flight around the world we leaned the engine using the mixture controls on every flight and operated LOP. The fuel flow and the EGTs both confirmed the effects that the mixture controls were having. At full throttle at 12,000 ft with the props pulled back we had the fuel flow down to 9 GPH per side which we found gave us the longest range. With the correct instrumentation and only making changes to one engine at a time at a safe altitude I would encourage anyone to try it and see the effects for yourself. Chris Wall ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! -
http://mail.aol.com ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: Re: Pressure Carburetor?
Date: Sep 30, 2007
This is great! It hasn't "hit the fan" like this since the "Sump-Gate" days of '01. bilbo -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of N395V Sent: Saturday, September 29, 2007 8:13 PM Subject: Commander-List: Re: Pressure Carburetor? > HI MILT. I am not picking on you, but need to make one other correction. Not to worry JB I have a thick skin especially when my espousings are based on science and data. This is quite an important topic for any bathtub commander owner and neededs to be thoroughly discussed. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137190#137190 ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: Re: Pressure Carburetor?
Date: Sep 30, 2007
"Commander ownership is not for everybody" bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Saturday, September 29, 2007 10:00 PM Subject: Re: Commander-List: Re: Pressure Carburetor? HI MILT Sorry, but I stand by my statement. Manually leaning a properly adjusted pressure carb is, wrong. As I had stated in an earlier post (and as said in the referenced article), it is possible to do it, but why?? Properly adjusted, the AMC unit does a great job. I just flew my 680E 2800nm, 16hrs to the fly-in in TX I fueled the outboard tanks and after about an hour on the main, switched to them They ran 1.5 hours and just as I was reaching for the selector switch, the LH engine sputtered. I no sooner switched that engine tha the RH sputtered. The point is, with properly adj carbs, they are consistent enough to use exactly he same amount of fuel. Not science, but imperical information. I have flown many bathtub Commanders and have yet to fly one with an EGT. Short of that installation, leaning the carbs would be a random gues s at best. Is it possible to squeeze a couple of extra gallons per hour out of your engines, maybe. But if your Commander operating budget is so cramped that three or four GPH will make a difference, I strongly suggest you sell your Commander. BTW, I don't believe that running over square is bad, (it happens on every TO), or that you can shock cool and engine with the throttle (rapid mixture change will however) or that running LOP is bad in a normally aspirated engine. But manually leaning you AMC carbs is a bad idea, not recomended by the manufacture of the carb, engine or airframe and completely unnecessary;-) jb -----Original Message----- From: N395V <airboss(at)excaliburaviation.com> Sent: Sat, 29 Sep 2007 5:01 pm Subject: Commander-List: Re: Pressure Carburetor? The following is a reprint from "Light Plane Maintenance" Discussing aircraft mixture control systems. It is lengthy but a good read, especially the section on pressure carbs and leaning method by type of fuel distribution system. As you can see from the article pressure carbs require manual mixture adjustment to get the most out of your engine. JB I think you are a bit premature with the use of the word "wrong" I do not doubt that you and many Commander pilots and many older pilots were taught that the mixture control on PS5 pressure carbs is simply an on off switch. That concept is just plain wrong and needs to be questioned rather than just passed on as gospel. In the old days fuel was a cheap coolant and leaving a pressure carb at full rich was acceptable practice. It even made its way into some manuals although I do not recall seeing it in a commander manual. Mr Bendix did not attach the mixture control to a "METERING NEEDLE VALVE" for the purpose of on and off. If on/off were his intent he would have put a ball valve on the carb inlet. This concept is just as dated as Don't run oversquare MP>RPM/1000 Rapid throttle reduction causes shock cooling.. Data clearly shows flight into precipitation causes greater mor rapid cooling. Do not run LOP.. Once again date clearly refutes this. Any way the article follows. Mixture Control by LIGHT PLANE MAINTENANCE staff Part 1 - Mixture Control Systems Here we go again, another article on mixture management destined to tell me things I already know. Well, maybe. It's entirely possible that some information will seem repetitious, but, then again, redundancy in aviation isn't such a bad thing either. judging from some reader questions, such a revisit to the topic is warranted. Mixture Control is written from the pilot's perspective, by a professional test-pilot, and is designed to answer the why, when, where and how of mixture control and proper leaning procedure for various fuel delivery systems. It is an encyclopedia of fuel management. To the layman, it translates into verse as "How to avoid burning a hole in your wallet". Inspite of the proliferation of digital instrumentation, the Basic EGT is still an outstanding instrument for monitoring Fuel Flow vs Percent Power. Most of the material in this article is based on this basic level of instrumentation and control. Units of measurement remain in the original Imperial units (oF, for example) because over 60% of aircraft in use are more than 50 years old. Air-Fuel Ratios/Distribution In general terms, mixture is defined as the ratio of air to fuel by weight (or more accurately, mass). Most engines will burn air-fuel ratios of 8:1 to 18: 1. Eight-to-one being very rich and eighteen-to-one being very lean. The "chemically correct" (otherwise known as stoichiometric) mixture is about 15:1. This is the mixture ratio where you would expect to find peak EGT in a perfect burn, but atomization inefficiencies put the peak EGT ratio probably closer to 13 or 14 to 1. You might say, "So what's this gobbledygook about ratios? I don't have a direct air-fuel ratio indicator in my plane." That's true, but it will help in understanding the different leaning procedures on different fuel metering/distributing systems. The most common fuel distribution systems found in general aviation are: carburetor, pressure carb, Continental fuel injection, and Bendix fuel injection. A brief explanation of the operating principles of each system will be important in understanding the flight management portion of the pilot's duties. Carburetor The carburetor is a fairly simple device that meters fuel according to the pressure difference between the downstream side of the fuel jet and the net pressure of the fuel in the float bowl (affected by net bowl vent and bowl fuel head pressure). This is accomplished using Bernoulli's Principle (venturi in the carb throat) and is affected most by the volume of air flow through the carburetor. The system is, therefore, not very good at compensating for changes in air density (weight) caused by any factor, most noticeably, altitude. The fuel jet (main jet as it's sometimes called) is calibrated to give the correct rich mixture for the particular engine at full power, sea level, on a standard day. A variable valve in series between the float bowl and the calibrated jet most usually accomplishes mixture control. (Although some accomplish mixture control functions by varying the bowl vent pressure, either way, the result is the same). Pressure Carburetor Don't let it fool you. The name implies similarity to the aforementioned carburetor but the similarity ends there (as anyone who has had to pay for one will tell you). The pressure carburetor is a fairly complex unit that controls fuel/air ratios by sensing pressure differences in a venturi and ram air pressure in what's called a bullet (for what it does to your pocket book if you have to replace the bellows inside). The ram-air pressure is highly dependent on air density (weight) and is therefore much better at altitude compensation than the carburetor. Mixture is controlled by manual adjustment of an internal air control valve that varies fuel discharge pressure. This is essentially a single-point fuel injection system [similar to the Throttle-Body Injection (TBI) system used in GM Astro Vans, etc] Continental Fuel Injection in the naturally aspirated engines (except the 10 & G10-550) this system is purely mechanical. It determines fuel/air ratios solely by reference to pump RPM, throttle, and mixture valve position. It, therefore, has no way of sensing density altitude whatsoever. Once the pilot sets up the engine for a particular air density (altitude), minor throttle and RPM adjustments will not require a mixture adjustment. Properly adjusted and rigged, this system provides correct rich mixture for the particular engine at full power and climb at sea level only. Any operation at altitude requires the pilot to manually control the mixture to the optimum setting for the particular MAP and RPM. This is important; any significant change in air density (generally altitude) requires a corresponding mixture adjustment by the pilot. Turbocharged versions of the Continental Fuel Injection System use an aneroid to sense upper deck pressure and adjust fuel pressure, hence fuel now, accordingly, and therefore don't require the constant adjustment with air density changes. The GIO and I0-550 use a similar aneroid but sense ambient air (hence altitude) instead of upper deck pressure. Bendix Fuel Injection These systems are very similar, in operation and design, to the pressure carburetor (including cost, ouch). Enhancements have been made, however, that make them more accurate and easier to operate. This injection system, like the pressure carburetor, is a fairly complex unit, which controls fuel-air ratios by sensing pressure differences in a venturi and ram air pressure in the bullet. Most of these systems, however, do not have the AMC (automatic mixture control) bellows in the bullet. This makes the unit somewhat sensitive to air density (weight) changes, providing some altitude compensation. However, manual mixture control is still required by the pilot at altitude for optimum performance. A few of the Bendix Servos do have the AMC bellows in the bullet (some turbocharged engines) and compensate almost totally for the air density changes encountered from sea level to as high as 30,000 feet and sometimes higher. Operation Block to Block So how do these differences in systems affect the way you operate the engine, in particular the mixture? Let's go over four basic engine operation phases and how to operate each system in each phase. The four operational phases covered will include; taxi & run-up, takeoff & climb, cruise, and descent & landing. First, though, let's look at the basic mixture requirements of each phase from an operational standpoint. Taxi & Run-up The main consideration on taxi and run-up mixture control is smooth operation and the prevention of spark plug fouling. A properly leaned engine can easily mean the difference between a good mag check and a bad one. Fouled plugs or an overly rich mixture will decrease power and cause bad mag checks. Ground leaning will help keep the plugs clean. Takeoff and Climb NOTE: All properly adjusted, supercharged and turbocharged engines are to be at full rich for takeoff. There are two major concerns in adjusting and monitoring the mixture in takeoff (full power operations) and climb mode. Power and Exhaust Gas Temperature (EGT) or Turbine Inlet Temperature (TIT). Best Power mixture comes at about 125oF. Most general aviation engines have the capability to carry away the heat generated at Best Power mixtures up to about 70-75 percent power. Above this power setting, very few, if any, of the engines and engine installations we operate can use this mixture setting because of the high levels of heat energy being passed through the engine. This is especially true for takeoff and climb. The higher RPM and manifold pressures increase the heat passing through the engine in a given time frame (i.e. more combustion and exhaust scavenge events per second), putting more heat into the engine. There are two ways to decrease this heat and cool things down. Reduce power (fewer combustion-exhaust scavenge events) or cool the charge in the combustion and exhaust events. The idea of takeoff and climb is power, therefore, the first option is not so desirable. By default, the other option becomes the method of choice-cooling the combustion-exhaust event. This is done nowadays by enriching the mixture. Some of the "tried and true" will remember ADI systems (Anti Detonant Injection-usually a mixture of water and alcohol) in some of the old round engines and V-12s. ADI does the same thing as enriching the mixture. At high or emergency power settings, ADI fluid was injected into the intake air. Some models of the R-2800 (e.g. F4-U and P-47D) could pull about 80 in. Hg MAP with the ADI system engaged and only about 55-60 in. Hg with it off. It got them an extra 300 to 400 horsepower when it was needed most. Contrary to popular belief, actual EGT or TIT temperatures are important to monitor, especially at takeoff and climb. Many an engine has annealed the rings because combustion temperatures got too hot. Rings are annealed (lose their hardness) by prolonged and elevated temperatures. As temperatures in an iron alloy (used in piston rings) increase, the time to anneal the alloy decreases. Therefore, the less time spent at elevated temperatures, the better. In practical engine operating terms, keep CHT's below 400oF and TIT's below 1425oF for this phase. EGT temps will vary according to probe placement, but a good rule of thumb in climb settings is to set the mixture 200oF rich of the peak mixture temperature you would get at the 70 percent power setting. This will give good power but adequate cooling for climb. Those of you running intercooler systems on your turbocharged engine take note: If your fuel system does not fully compensate for changes in air density, the fuel system must be set up again after installation of the intercooler. Fuel systems that do not sense air density from the intercooler will run the mixture too lean in takeoff end climb (in the neighborhood of 1500oF or higher) and will anneal the rings in 50 to 100 hours (oil consumption starts to go up and compressions start to drop). These systems must be set to give a full fuel flow at an equivalent full power MAP (generally 3-4 in. Hg below redline). This compensates for the higher air density brought by the intercooler. I have brought many a plane back to the shop to pull all six cylinders for this very reason. Cruise Best Power is used mainly in cruise when you want speed and is shown in power charts under the "Best Power" curve. There is also a "Best Economy" curve that is a leaner mixture used with the same power setting and gives slightly less power than the "Best Power" setting (by experience, somewhere around 2-3 percent lower fuel flow or 3 to 5 knot airspeed loss). The name is as implied. It gives the best economy for the chosen power setting but also gives higher EGTs. "Best Economy" mixture settings generally are not given for power settings above 65 percent because of the potential for preignition and detonation. Safe EGT levels vary directly with the engine power setting. At low power settings (65 percent and less) the mixture may be adjusted to give best economy because of the engine's ability to carry away the heat energy' at these lower settings. At higher power settings, the mixture is adjusted to allow for extra fuel to help cool the engine. This is because of the engine's inability to carry away the heat energy developed at lean mixtures with high power settings (70 percent and higher). This is also the reason most operating handbooks specify seemingly overly rich mixtures for climb and high cruise power settings, especially on the larger engines. Descent and Landing Descent is similar to climb in that the mixture must be watched closely in systems which don't compensate well for changes in air density (carburetors and naturally aspirated Continental Fuel Injection systems). The main problem here is the reverse of climb: mixture becoming too lean as air density increases with a decrease in altitude. In descents to the pattern altitude from 10,000 to 12,000 feet, if the mixture is not increased, opening of the throttle at level-off can be accompanied by spits and sputters and possibly an engine that quits from fuel starvation. Good rule of thumb here: set the mixture to maintain the same EGT/TIT as cruise minus 50oF to the rich side in high power descents (65 percent or higher) and smooth engine running in low power descents (50-60 percent). If you don't have an EGT gauge, enrich the mixture to keep the engine smooth plus a little extra, as you enter the pattern or level off. Most normal descents are accomplished at low power (50-60 percent) where running close to peak EGT (25oF) isn't a problem because of the lower temps. A smooth engine is a happy engine and temps are kept up to help stave off the "shock" cooling gremlin. Density compensating systems will do a much better job of mixture control in descent but still need monitoring and an occasional adjustment. For landing, the mixture should be set for a position that will allow for full power operation for the particular system. This is to provide sufficient fuel for an immediate response if a go-around or evasive maneuver is needed. Flight and Mixture Control In [the next section], we'll go through these four flight phases for each particular fuel system. Keep in mind the time delay (5-10 seconds) for an EGT or TIT system reading to stabilize wherever accurate mixture adjustments are required. Also note that it is important to have your EGT or TIT gauge calibrated regularly. Have it checked at each annual if possible, and sooner if you fly more than 150 hours between inspections. This is especially important for turbocharged engines and naturally aspirated engines that fly regularly at altitudes below 5,000 feet MSL. Or those of you who have Lycoming engines, it wouldn't be a bad idea to get a copy of S.I. 1094D, fuel mixture leaning procedure, and look over the procedures for your particular engine. You'll find that this Instruction will vary substantially from the POH or Airplane Flight Manual for larger, high-horsepower engines. 2. Mixture Control by Type [In Part 1] we gave a general mixture operational overview. In parttwo of this effort, we will detail the power settings and leaning procedures for each fuel system type in various flight modes. Note that this was written by a very experienced test pilot of GA aircraft, but mixture management is still an area of some debate. Carburetors Note: The following advice is for naturally aspirated engines only. All turbocharged and turbo-normalized, carbureted engines must be at full rich for takeoff. Taxi and Runup: Leaning during taxi is sometimes required to prevent plug fouling and/or to provide smooth operation, especially at highaltitude airports. At altitude (3000 feet and higher), leaning is definitely required to get an accurate mag check. Rich mixtures can give mag drops of 200 RPM and of only 75 to 100 RPM when leaned. To find the best mixture for mag checks, lean until the engine gets rough then enrichen back to highest RPM. Readjust the throttle to the mag-check RPM and do your check. Some carburetor systems provide some challenges to this simple procedure in cold weather. The most common example that comes to mind is the 0-470 in the C180 and C182. This is a great engine/airframe combination but can get cantankerous in very cold weather. The carburetor sits down away from the engine where it can't pick up much heat. Therefore, it will ice up a little easier and in very cold weather (low teens and subzero) has some problem getting the fuel to atomize once it is distributed into the induction airflow. This can cause lean mixtures of sufficient magnitude to give really rotten mag drops; bad enough to fool some into thinking that the mag has just gone south with the geese. The best way to compensate for this malady is to pull the carb heat on, lean the mixture as previously described, adjust throttle to the mag check RPM and try again, all with carb heat "on." The mag drop will be a little higher than normal (125-150 instead of 75-100), but will be smooth if everything with the mags is okay. This is to be expected because of the hotter induction air (causing lower engine power) with carb heat in the "on" position. (Carb heat in for TO.) Takeoff and Climb: Leaning for takeoff (non-turbo) is a very important pre-takeoff item at high-altitude airports (higher than 3,000 feet). Unfortunately this is a practice still not exercised by some. Proper leaning at takeoff will shorten takeoff rolls and increase climb rates. At the high-altitude airports in the Rockies, for example, proper leaning can mean the difference between a successful takeoff or ending up in the trees at the end of the runway. Proper high-altitude leaning can shorten takeoff rolls by 500 feet and increase climb rates by 200-300 feet per minute. Leaning should be accomplished just before the takeoff roll. At full or near full throttle, lean to peak RPM then enrichen only slightly (barely enough to see an RPM drop, no more than 25). This will be best power for takeoff, plus just a little extra fuel for cooling (cooling isn't quite as much of a problem because of the lower temperatures produced at the lower power found at higher altitudes). The same procedure should be used for fixed-pitch or constant-speed props. If an EGT is used, it should be set for about 150oF rich of peak. At sea level, of course, go full rich. Climb is not much different. The idea here is to keep the mixture at best power plus about 50oF Mixture adjustment (re-leaning) is required about every 2,000 feet of altitude change for maximum performance and smooth operation above 5,000 feet density altitude. As altitude increases, and engine power decreases to 65 percent or lower, the mixture can be leaned much closer to peak EGT (within 50oF). This will help maintain power at the lower settings where best power mixture gets closer to peak EGT. Cruise: This is the easy part. Set cruise power and lean to 50-75oF rich of peak for settings of 65 percent or greater and 25-50oF rich of peak for settings below 65 percent. This will give you the best mixture setting for longevity of your engine and good performance for cruise. As always, if the engine gets rough before you reach peak EGT, enrichen the mixture until the engine gets smooth again and then enrichen a little more. This is also the procedure to follow if you don't have an EGT gauge. This will put you slightly on the rich side of peak EGT. If your engine is turbocharged (TR182, for example) run 75oF rich of peak TIT at 65 percent power or greater, and 50oF rich of peak below 65 percent. Anything above 75 percent power, should be at least 200oF rich of peak or full rich, and no hotter than 1500 F, whichever comes first. Running at peak EGT anywhere above 55 percent power is not recommended because of uneven fuel distribution and this high temperature operating zone has the smallest margin for mixture errors. Again, some engines can be very difficult in subzero (Fahrenheit) weather. You may have to fly your 0-470 with the carb heat on just to get the mixture to atomize and the engine to run smooth. This is where a Carb Air Temp gauge comes in real handy. Descent and Landing: Since the carburetor is rotten at air density sensing, the mixture will need to be enriched every 2,000 feet or so during the descent. If you have an EGT gauge, you can enrichen the EGT 50oF lower than cruise and maintain this EGT all the way to the pattern. Once you level Off, enrichen the mixture to the approximate position (by your own experience) that you would need if you were taking off at the same airport. >From here on out, the mixture can stay where it is until shutdown. Pressure Carburetors Taxi and runup isn't much different than normal carbureted engines. Lean for smooth running to prevent plug fouling and follow the same runup procedures. At mag-check RPM, lean the mixture until the engine gets rough or loses RPM, whichever comes first, then enrichen back to highest RPM. Readjust the throttle to the mag-check RPM and do your check. Takeoff and Climb: For all high-power operations (75 percent power or greater) below 5,000 feet density altitude, the mixture control should be full rich. All takeoffs (except density altitudes of about 8,000 feet or higher) should also be full rich. The pressure carb is pretty good at sensing actual air density and adjusting mixture accordingly for fulland high-power. For climbing at higher density altitudes where power is limited to below 75 percent, the mixture can be leaned. For long cylinder/piston/ring life, keep EGTs at 1425oF or lower, preferably around 1350oF and do not exceed 400oF cylinder head temp. Cruise: Setup cruise mixture to no less than 50oF rich of peak at power settings of 65-70 percent and 75 to 100oF rich at 70-75 percent power. If you don't have an EGT, run book settings plus one-half to one gallon per hour more to extend cylinder life. In all cases hold CHTs no more than 400oF. At power settings of 50-65 percent some manufacturers will allow you to run at peak EGT. This may be okay for 50-55 percent, but it will prove easier on your engine (and pocket book) to run, at minimum, 50oF rich of peak at 60-65 percent. For supercharged or turbocharged engines add 25oF to the above EGT/TIT figures at minimum. Descent: For descent, subtract 50oF from the cruise EGT-TIT by enriching the mixture. The AMC bellows should keep the air-fuel ratio pretty stable throughout the entire descent. Some slight adjustment may be required occasionally, but a healthy pressure carb will compensate for air density changes, hence altitude, marvelously. Before applying power at level off, or once in the pattern, enrich the mixture to the setting needed for full power at that density altitude. Some leaning may be required for taxi at high density altitude airports. Lean as you would for taxi before takeoff unless extra cooling before shutdown is required. Continental Fuel Injection Taxi and runup will be almost exactly the same as carbureted engines due to this system's lack of air density sensing capability. Lean for smooth running during taxi and lean the same as the carburetors for runupset mag-check RPM, lean until the engine looses RPM, then enrichen back to highest RPM. Readjust the throttle to the mag check RPM and do your check. During this procedure the engine should lose RPM before it gets rough. If it doesn't this is usually an indication that the system needs a little attention (dirty nozzles or injector line obstructions). This is true of injected engines in any flight phase. If it's really noticeable (like a low frequency rumble or panel vibration that comes and goes), it would be a good idea to get it checked out before you go any further. Obstructions in a line or nozzle can destroy a cylinder in less than an hour and may even cause complete piston failure in the takeoff or climb phase. Takeoff and Climb: Naturally aspirated engines, as stated in the description, have no air density sensing mechanism (exceptions are the 10 and GIO-550, addressed later). For takeoffs from sea level to 3,000 feet density altitude, use full rich mixture. For takeoff at density altitudes of 4,000 feet or higher, adhere to the altitude fuel flow settings on the face of the fuel flow gauge. If its not marked, consult the POH. Be sure to use density altitude. Using only pressure altitude will give inaccurate air-fuel ratios on all but standard temperature days. If for some reason your flow gauge or POH doesn't give these figures (some old installations don't) lean as follows: Just before takeoff, at full or near full throttle, lean to peak RPM then enrichen 2-1/2 to 3 gallons per hour (if your gauge is calibrated only in psi, enrichen two psi). If you have an EGT, enrich 150oF rich of peak. If your en- gine reaches red-line (constant-speed prop) before you get to full throttle, pull the throttle back to 100 RPM below red-line and follow the above procedure. This will give you best power for takeoff and climb for the first one or two thousand feet. For best climb performance, the mixture will need to be monitored and adjusted every 1,000 feet. If you have an EGT gauge, keep the EGT at the same temperature it was on take-off. This will give you good perfor- mance and an economical climb up to about 10,000 feet. At this point re- check peak and adjust for about 50oF rich of peak for 10,000 feet and higher. The I0- and GIO-550 series engines have a bellows similar to the aneroid bellows on the turbocharged fuel pumps that compensate for changes in air pressure. If set up properly, these 550 systems do a pretty good job of mixture control and are left at the full-rich position for takeoff and climb until well above 12-13,000 feet. EGTs on these engines generally run in the low 1400s for takeoff and climb and, therefore, don't need leaning even on fairly hot days. The little extra fuel pumped in this case will be needed to help cool the en- gine anyway. The turbocharged Continental fuel system is flown like all other turbo- charged-supercharged systems, with one exception. Set full rich for take- off, but for climb, the engine may be leaned to the climb settings on the fuel flow gauge face. For top-end longevity, however, keep climb TITs at or under 1400 degrees F This may give you a fuel flow setting of one to one and a half gallons per hour higher than book but will pay off in the long run. Cruise: Cruise is not much differ- ent for any naturally aspirated, fuel injected engine or pressure carburetor equipped engine but it is worth repeating here. Set up cruise mixture to no less than 50oF rich of peak at power settings of 65-70 percent and 75 to 100oF rich at 70-75 percent power. If you don't have an EGT, run book settings plus one-half to one gallon per hour more to extend cylinder life. In all cases, hold CHTs to no more than 400oF. At power settings of 50-65 percent some manufacturers will allow you to run at peak EGT. This may be OK for 50-55 percent, but it will prove easier on your engine Land pocKet book) to run 50oF rich of peak at 60-65 percent. For turbocharged engines add 25oF to the above EGT-TIT figures. The 10-550 series is again an exception here. The book allows the engine to be run lean of peak at low power settings. The fuel system is designed for the very accurate fuel distribution required for this type of operation, but must be maintained well to keep the engine healthy. Remember, with the standard Continental fuel injection system on naturally aspirated engines, any altitude change will require a corresponding mixture adjustment. The Continental engine in the early Piper Malibu (TSIO-520-BE) is an exception to all of the above. This engine is run either full rich or lean of peak, no in between. Run it by the POH. Descent and Landing: For descent, enrichen the mixture about 50 F and maintain the same EGT while descending. Remember, the metering assembly is leaning the mixture when you pull back the throttle to maintain the same manifold pressure, so you will need a corresponding mixture adjustment to keep the EGT the same. Upon pattern entry, the mixture should be enriched to the approximate position for a full power setting at that air density (pressure altitude and temperature), in case full power is needed. Bendix Fuel Injection Taxi and Runup: A number of engines with this fuel system like to foul plugs while taxiing. At the lower RPMs, a fuel valve attached to the throttle valve system sets the fuel-air ratio. The fuel servo does not sense air density or flow until the engine gets to about 1,700-2,000 RPM. This necessitates manual leaning until approximately 2,000 RPM at which point the throttle valve rotates fully open and allows the servo to regulate the fuel-air ratio. Leaning the mixture to peak RPM during taxi and runup will keep the plugs clean and give accurate mag checks at runup. Takeoff and Climb: This system compensates pretty well for changes in air density, especially the models with the AMC (Automatic Mixture Control) (almost exactly the same as the pressure carb). Most Bendix systems on naturally aspirated engines, however, have no AMC, [just a simple, pitot-like sensor] to sense ram air pressure in the induction. This still gives an accurate enough reference for determining air density and does a pretty good job of controlling air-fuel ratios. Still, some minor mixture adjustments must still be made for altitude operations (4,000 feet and higher). Just before [entering] the runway, or just before the takeoff roll, run up to full or near full power and lean to peak EGT or until the RPM drops slightly. Enrichen the mixture 200oF (if you have an EGT) or one and one-half GPH for four-cylinder engines and two to three GPH for sixcylinder engines. This setting will give best power and cooling combination for takeoff and climb. During climb, the servo will compensate fairly well for air density changes. A minor mixture adjustment every 2,000 to 3,000 feet will be needed to keep the EGT at the same temperature until cruise altitude is reached. Again, cruise is not much different for any naturally aspirated, fuel injected or pressure carb equipped engine. Set up cruise mixture as described previously in this article. When changing altitudes during cruise with this system, no mixture adjustments should need to be made unless the change is more than about 2,000 feet. Descent and Landing: This is also the same as other injected engines except mixture adjustments during descent are not as frequent as with the Continental system. Enrichen the mixture 50 F just before descent and adjust to keep it the same until level off. Throttle adjustments for descents will need to be made only about every 2,000 feet. If you don't have an EGT installed, enrichen one gallon per hour for four cylinder engines or one and one half GPH for six cylinders and maintain the same MAP and fuel flow for descent. Once in the pattern, adjust the mixture to the approximate position for a full power setting at that air density (pressure altitude and temperature) in case full power is needed. Lean for taxi if at high altitude. Lean of Peak Operation Most pilot operational handbooks do not address LOP operation. Lycoming ' particularly, does not like it-although they authorize operating at peak EGT in many engines at a limited power level. Continental is less against it, since they designed the 10-550BE used in the original Malibus to operate this way, and have comments on LOP operation in some of their fuel injected engine handbooks. Most carbureted engines will not operate very well LOP if at all due to less than optimum fuel flows to the individual cylinders. That said, LOP is a viable option for fuel injected engines-even turbos with the proper engine monito~ing instrumentation (engine monitors) and proper pilot technique. When done properly, LOP can extend engine life with cooler operating temps compared to running at high power rich of peak. But again, proper operational training is key. One source of such training is offered by Advanced Pilot Seminars, www.advancedpilot.com <http://www.advancedpilot.com/> . Ph 888359-4264 (this is the phone number for GAMI, in Ada, Oklahoma who hosts the seminars). POH Discrepancies A note about the differences between this article and what you will see in most POHs. The fuel flows given in the above advice, as most of you have probably noticed, are a bit richer (higher) than the POH numbers. The manufacturers, in an effort to give us better performing aircraft, have usually used numbers that allow for the most performance and/ or the greatest range for a given flight profile (see illustration below). However, these numbers often do not lend themselves to long engine life. There is unfortunately a battle between the marketing department and the engineering department in a given aircraft manufacturer, and the marketing people usually prevail. Don't believe for a minute that the numbers listed by the competition don't significantly influence what ends up in the POH. Some of the numbers may well be actually obtained by a test pilot in a perfect airplane with a perfect engine. Then all the other parameters are extrapolated mathematically. If you look at the engine maker's fuel flow, and other important engine operational numbers (as opposed to the airplane manufacturer) in their performance charts you are more likely to see fuel flow numbers significantly higher for a given percent of power. Excess fuel in aircraft engines plays a significant role in cooling the cylinders at high power settings. There is a high engine longevity price for marginally higher cruise speeds and climb rates. Remembering who pays that price will help you get the life you want from your engine, if you fly (not fry) with care. Reprinted courtesy of LIGHT PLANE MAINTENANCE * APRIL/MAY 2004 To subscribe to LIGHT PLANE MAINTENANCE magazine, send an email to lightplane[at]palmcoastd.com (replace "[at]" with "@" when ready to mail in order to reduce spam on the airways) -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137185#137185 _____ size=2 width="100%" align=center> Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
From: WINGFLYER1(at)aol.com
Date: Sep 30, 2007
Subject: Re: Pressure Carburetor?
Milt thanks for the info. It is leaking from the bottom of the carb. I think it is the carb over flow port. For example, when you prime the carb too much you see the fuel drip from the carb. The left carb is fine. Thanks Gil ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Sep 30, 2007
From: yourtcfg(at)aol.com
OH NO!! You said the "S" word!!? ;_)? jb "Sump-Gate" -----Original Message----- From: Bill Bow <bowing74(at)earthlink.net> Sent: Sun, 30 Sep 2007 5:05 pm Subject: RE: Commander-List: Re: Pressure Carburetor? This is great! It hasn't "hit the fan" like this since the "Sump-Gate" days of '01. bilbo -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of N395V Sent: Saturday, September 29, 2007 8:13 PM Subject: Commander-List: Re: Pressure Carburetor? > HI MILT. I am not picking on you, but need to make one other correction. Not to worry JB I have a thick skin especially when my espousings are based on science and data. This is quite an important topic for any bathtub commander owner and neededs to be thoroughly discussed. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137190#137190 ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: "Matthew J. Hawkins" <hawkins(at)cms.udel.edu>
Date: Oct 01, 2007
Subject: Re: Pressure Carburetor?
Wow! I had no idea my pressure carburetor question would spur this kind of discussion! It's a good one though - quite important is seems. N2760B is a very basic machine. CHT only on one cylinder for each engine - nothing else. No EGT. No fuel transfer system. Sounds to me like best approach is to run with mixtures "full rich" and let the pressure carb do it's job. Leave mixtures "the stink" alone. Matt -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Bill Bow Sent: Sunday, September 30, 2007 8:05 PM Subject: RE: Commander-List: Re: Pressure Carburetor? --> This is great! It hasn't "hit the fan" like this since the "Sump-Gate" days of '01. bilbo -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of N395V Sent: Saturday, September 29, 2007 8:13 PM Subject: Commander-List: Re: Pressure Carburetor? > HI MILT. I am not picking on you, but need to make one other > correction. Not to worry JB I have a thick skin especially when my espousings are based on science and data. This is quite an important topic for any bathtub commander owner and neededs to be thoroughly discussed. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137190#137190 ________________________________________________________________________________
From: "Matthew J. Hawkins" <hawkins(at)cms.udel.edu>
Date: Oct 01, 2007
Subject: Re: Pressure Carburetor?
Jb- Thanks for this! Perfect description of what we're seeing. Left engine (with properly re-built carb) does exactly as you say - rapid c hange in engine operation as you get close to idle/cut-off. Right engine seemed to lean somewhat like a "regular" engine. I'll double-check that th is week. Right engine is the one that always seemed to run rich and foul p lugs too. We'll have a look at this when we can. Glad to hear that when "auto lean" is not working properly the fallback in the design is to lean manually. Ma kes good sense. In the short term, sounds like we just need to be aware of whether or not the auto lean is running properly or not. Good news is that all exhaust pipes are a nice ash grey - no black soot/res idue. Perhaps engines are still bedding in? What's your thought on the wire-type plugs? Matt -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-lis t-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Sunday, September 30, 2007 12:54 AM Subject: Re: Commander-List: Re: Pressure Carburetor? HI TYLOR You can generally tell if the autolean is operating by engine performance. If the carb fails, it is designed to fail safe and run super rich. You ca n then manually lean it until it can be repaired. On the Commander, look f or the cyl temps to run the same on both engines, at climb and cruse. To c heck normal operation, set cruse power and slowly lean the carbs manually ( one at a time thank you) The levers should travel about 1/2 way with littl e or no change in engine operation. When the change comes, it should be ve ry quick. It should go from running fine to idle cut-off in a very little travel. Last, check the color of the exhaust pipes. They should be a nice ash gray. jb I do have a questions. Matthew's problem, how do you know the auto lean is working? How do you check it? It sounds like the rebuilt side is working and the old er one may not? ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 01, 2007
Subject: Re: Pressure Carburetor?
Good Morning Matt, That may very well be the best answer for you and your airplane. However, may I point out that even fifty years ago there were some who did learn how to operate those engines safely and efficiently by judicious use of the mixture control. May I first ask just what style of Pressure Carburetor your engine has? Does it have an AMC unit? There seems to be a lot of mention about pressure carburetors implying that all pressure carburetors have Automatic Mixture Controls installed. That is definitely NOT true. As was mentioned by Milt, the PS5c is not one that will provide any altitude compensation at all, yet it is probably the most commonly used pressure carburetor in the GA fleet. The designers of the fuel controls had to be people who fully understood the vagaries of engine operation. They knew the difficulties present in trying to get even distributor of fuel and air to each and every cylinder as well as the necessity for each cylinder to be manufactured to close enough tolerances so that the compression of each cylinder was as close as possible to being identical and so that the breathing efficiencies of the intake systems were identical. They then designed a fuel delivery system that would work adequately for engines that were at the edges of acceptability when evaluated for cylinder to cylinder consistencies. Have you ever heard a reference to the "Shaky Jakes", when one is discussing Jacobs Aircraft Engines? The reason they were described as shaky was because the early Jakes had a very simple fuel delivery system that caused the lower cylinders to get a LOT more fuel than the upper ones. Most of the later development of the Jacobs engines were directed toward improving that mixture distribution. Later, more modern, round engines used many schemes to provide better distribution. It was thought by all, that it would be best if the pilot did not have to operate any controls that would affect that mixture. The development of the pressure injection carburetor with an AMC unit was an effort toward simplifying the operation for the pilots of the day. It was never completely successful. The best units that were ever made were those that were fitted to the latest P&W R-2800s and the Curtiss Wright R-3350s which were the engines that powered the last of the piston airline fleet. When those engines were used in four engine long range airplanes, they almost always had flight engineers assigned to operating the engines so that adequate and proper leaning procedures could be used. For short haul airplanes, the pilots normally just used the Auto Lean and Auto Rich functions. On those rare occasions when range or endurance became an important consideration, even we lowly aviators would do a bit of manual leaning. What point am I trying to make? You can do manual leaning of your aircraft even if you don't have the modern equipment, but it takes a much greater understanding of the potential vagaries of the combustion process than is generally made available to we aviators in our basic training. JB mentioned monitoring the tail pipes to ascertain whether or not the mixtures being provided by your fuel delivery unit are adequate. That was, and still is, certainly one of the clues, but there are many others. Attendance at a good engine course such as is provided by The Advanced Pilot's Seminar folks will provide the basics, but they start off by saying there is no reason to try to learn the basics if the airplane is not equipped with modern monitoring devices. Having been an active aviator during the days when such stuff was not available, I do have a few techniques which I can use to make a decision as to whether or not it will be practical to operate at any setting other than full rich. Let's forget about what you are flying now, and consider whatever airplane you used when you were a student pilot. Let's say it was a Piper Cherokee 140. Once you were set up in cruise, you may have been taught to lean the engine until it got rough, then richen until the operations smoothed. You were probably also told not to lean at all below some pre selected altitude. That method has good science behind it! Before you can decide how much fuel is needed for the total engine, you must determine how even the mixture is from cylinder to cylinder. A very easy way to check on that when flying that Cherokee was to monitor the RPM while leaning. If the engine got rough before any RPM drop was noted, the mixture distribution was atrocious. If you were able to get a fifty to sixty RPM drop before any roughness occurred, the mixture distribution was reasonable. As an aside, that DID NOT mean you should operate it with the fifty RPM drop, that was merely a way to check for good distribution. Cessna formerly recommended that the 170 with a fixed pitch propellor be leaned until it encountered a two MPH drop in airspeed. That was a good method of finding a point just barely on the lean side of best power and it would probably have given an EGT reading of about fifty rich of peak had we had EGT gauges back then. For any GA engine being operated at 65 per cent power or less, there is nothing you can do with the mixture control that will hurt the engine, so Cessna's method worked well and was very simple. Back to the Cherokee! If the engine kept operating smoothly all the way until all four cylinders quit running, the mixture distribution was perfect. With a constant speed propellor, the same sort of test can be performed by watching the airspeed. Obviously, the air must be smooth and the pilot capable of holding altitude and attitude very closely while performing the check, but it did, and still does, work quite well. If the distribution is good, you should be able to perceive an increase in power by noting the increase in airspeed as the engine is leaned. Peak airspeed will occur when the engine is developing peak power. That is, it will be getting as much power as is possible from the fuel and air being delivered to the engine. For what it is worth, most small normally aspirated piston engine get their peak power when the mixture is at a point corresponding to an EGT temperature that is approximately eighty degrees Fahrenheit cooler than the peak EGT number and on the rich side thereof. Reason would tell us that the engine will run at it's hottest when the most power is being developed, but tests have shown that to not be true. The CHTs will be hottest when the engine is operated with an EGT set to somewhere around fifty degrees rich of the Peak EGT temperature. If we do not have an engine monitor, we cannot tell precisely where the temperature is being set, but we can evaluate the performance of the airplane. If we lean the engine so that the airplane is going just as fast as it will go with the RPM and manifold pressure being used, the engine will be at the best power mixture setting and it will be just a wee bit richer than the point where the CHTs will be the hottest! This is certainly NOT meant as a primer on how to lean your engine. I just wanted to point out that there is no easy cake recipe style of approach. If you wish to rely on the efficacy of the installed fuel control, that is great, but you should understand the process well enough so that you can determine whether or not your system is working as it was designed to work. That part of the equation is very difficult if you DO NOT have modern engine monitoring equipment. The potential for finding a mechanic with a proper flow bench and all the skill and knowledge to use it well is very slim. It has been ten to fifteen years since I last priced a rebuild on one of those fancy fully automatic carburetors for an Aero Commander, but I was quoted a price of fifteen thousand dollars per carburetor. The owner elected to donate the aircraft to a mechanics school as it was not economically viable to overhaul those units. I have no idea whether or not any alternative carburetors were available for that airplane, but installing a simple PS5c and modern monitoring equipment would have been a lot cheaper alternative. The rub would be whether or not it was FAA approved! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 6:24:06 A.M. Central Daylight Time, hawkins(at)cms.udel.edu writes: N2760B is a very basic machine. CHT only on one cylinder for each engine - nothing else. No EGT. No fuel transfer system. Sounds to me like best approach is to run with mixtures "full rich" and let the pressure carb do it's job. Leave mixtures "the stink" alone. Matt ________________________________________________________________________________
From: "David Owens" <dowens(at)aerialviewpoint.com>
Subject: Re: Pressure Carburetor?
Date: Oct 01, 2007
Hey Chris! How you doin??? Dave Owens here with Aerial Viewpoint... Haven't heard from you since your visit here at Hooks a few years back... Did Dreamcatcher get sold or scrapped??? I heard stories. Looking forward to hearing from you. David Owens Aerial Viewpoint N14AV AC-500A-Colemill ________________________________________________________________________________
From: "Matthew J. Hawkins" <hawkins(at)cms.udel.edu>
Date: Oct 01, 2007
Subject: Re: Pressure Carburetor?
Bob- That's definitely something I've gleaned from this discussion. All pressur e carbs are NOT created equal. I'll check on exactly what I have and let y ou know. Milt's view seems sound - if it can be leaned - you should do it. No sense in wasting fuel/$$ However, seems like I don't have the engine monitorin g systems to do it accurately or efficiently. Next time we're up on a smooth day we'll try the airspeed method you sugges t below. Your description of manual leaning is exactly what I learned as a student p ilot - and still use on a plane with no EGT. In fact, it's what my pilot w ho flies the Commander was trying to do on the ground when engines were (ap parently) running too rich. Sounds like we need to do it differently with the constant speed prop. Everything ran GREAT on our flight last week - think Summit got the final a djustments right. Good mag checks, not rough running, nice grey ash in the tubes (no black soot). Only question is whether or not the auto lean is w orking on the right engine - and exactly what carbs we have (i.e. should it have auto lean?). The shop that did the final "tweak" on the left carb (and got it right) cha rged us $795. Guess we did OK! Milt sent me Chris Schuermanns PDF file that listed the other two recommend ed shop in case we need for the right engine. We'll see. I'm also going to check to see if we have the black gaskets or the newer or ange. Matt -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-lis t-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Monday, October 01, 2007 12:18 PM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Morning Matt, May I first ask just what style of Pressure Carburetor your engine has? Does it have an AMC unit? There seems to be a lot of mention about pressure carburetors implying that all pressure carburetors have Automatic Mixture Controls installed. That is definitely NOT true. > > Let's forget about what you are flying now, and consider whatever airplane you used when you were a student pilot. Let's say it was a Piper Cherokee 1 40. Once you were set up in cruise, you may have been taught to lean the en gine until it got rough, then richen until the operations smoothed. You wer e probably also told not to lean at all below some pre selected altitude. That method has good science behind it! > > With a constant speed propellor, the same sort of test can be performed by watching the airspeed. Obviously, the air must be smooth and the pilot capa ble of holding altitude and attitude very closely while performing the chec k, but it did, and still does, work quite well. If the distribution is good, you should be able to perceive an increase in power by noting the increase in airspeed as the engine is leaned. Peak airs peed will occur when the engine is developing peak power. That is, it will be getting as much power as is possible from the fuel and air being deliver ed to the engine. > > I just wanted to point out that there is no easy cake recipe style of appr oach. If you wish to rely on the efficacy of the installed fuel control, th at is great, but you should understand the process well enough so that you can determine whether or not your system is working as it was designed to w ork. > > It has been ten to fifteen years since I last priced a rebuild on one of th ose fancy fully automatic carburetors for an Aero Commander, but I was quot ed a price of fifteen thousand dollars per carburetor. The owner elected to donate the aircraft to a mechanics school as it was not economically viabl e to overhaul those units. Happy Skies, Old Bob ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 01, 2007
Subject: Re: Pressure Carburetor?
Good Morning Matt, Sounds great! Learning and sharing knowledge is what it is all about. You may well have a pressure carburetor that is not easy to manually lean. After all, that WAS the goal of the folks who designed it. In any case, I urge you to read and study the data that is readily available. A good start is to read John Deakin's articles on general engine management. I doubt if you will find very many folks who have current experience with the fuel controllers on your airplane. It is obvious that JB does have current information because he is so insistent that your particular unit should only be leaned in an emergency. I have no gripe with that philosophy, but I do think it is important that an operator of such a unit be very knowledgeable as to just what it is supposed to be doing. I strongly recommend that you do instrument the engine so that you will be able to ascertain whether or not the automatic controls are doing what they were designed to do! I believe checking it using the airspeed method is quite a bit beyond what you should be doing with your current level of experience and lack of on board monitoring equipment.. Those are highly stressed and sophisticated engines. Treat them gently! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 11:50:32 A.M. Central Daylight Time, hawkins(at)cms.udel.edu writes: That's definitely something I've gleaned from this discussion. All pressure carbs are NOT created equal. I'll check on exactly what I have and let you know. ________________________________________________________________________________
From: "Matthew J. Hawkins" <hawkins(at)cms.udel.edu>
Date: Oct 01, 2007
Subject: Re: Pressure Carburetor?
Good advise! Burning a bit of extra fuel won't hurt me too badly in the sh ort term. Matt -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-lis t-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Monday, October 01, 2007 1:56 PM Subject: Re: Commander-List: Re: Pressure Carburetor? I believe checking it using the airspeed method is quite a bit beyond what you should be doing with your current level of experience and lack of on bo ard monitoring equipment.. Those are highly stressed and sophisticated engi nes. Treat them gently! Happy Skies, Old Bob ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: Pressure Carburetor?
Date: Oct 01, 2007
Bob; I used to sit sideways in a Connie running R-3360 Turbo compound engines, but its been a long time. My question is this, since you remember more about those things, I recall being told some where that aircraft engines use approximately 25% of their fuel for cooling. At what point in leaning do we get to where we save fuel, but shorten the engine life? And where is the crossover point. Thanks, Don ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Monday, October 01, 2007 12:18 PM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Morning Matt, That may very well be the best answer for you and your airplane. However, may I point out that even fifty years ago there were some who did learn how to operate those engines safely and efficiently by judicious use of the mixture control. May I first ask just what style of Pressure Carburetor your engine has? Does it have an AMC unit? There seems to be a lot of mention about pressure carburetors implying that all pressure carburetors have Automatic Mixture Controls installed. That is definitely NOT true. As was mentioned by Milt, the PS5c is not one that will provide any altitude compensation at all, yet it is probably the most commonly used pressure carburetor in the GA fleet. The designers of the fuel controls had to be people who fully understood the vagaries of engine operation. They knew the difficulties present in trying to get even distributor of fuel and air to each and every cylinder as well as the necessity for each cylinder to be manufactured to close enough tolerances so that the compression of each cylinder was as close as possible to being identical and so that the breathing efficiencies of the intake systems were identical. They then designed a fuel delivery system that would work adequately for engines that were at the edges of acceptability when evaluated for cylinder to cylinder consistencies. Have you ever heard a reference to the "Shaky Jakes", when one is discussing Jacobs Aircraft Engines? The reason they were described as shaky was because the early Jakes had a very simple fuel delivery system that caused the lower cylinders to get a LOT more fuel than the upper ones. Most of the later development of the Jacobs engines were directed toward improving that mixture distribution. Later, more modern, round engines used many schemes to provide better distribution. It was thought by all, that it would be best if the pilot did not have to operate any controls that would affect that mixture. The development of the pressure injection carburetor with an AMC unit was an effort toward simplifying the operation for the pilots of the day. It was never completely successful. The best units that were ever made were those that were fitted to the latest P&W R-2800s and the Curtiss Wright R-3350s which were the engines that powered the last of the piston airline fleet. When those engines were used in four engine long range airplanes, they almost always had flight engineers assigned to operating the engines so that adequate and proper leaning procedures could be used. For short haul airplanes, the pilots normally just used the Auto Lean and Auto Rich functions. On those rare occasions when range or endurance became an important consideration, even we lowly aviators would do a bit of manual leaning. What point am I trying to make? You can do manual leaning of your aircraft even if you don't have the modern equipment, but it takes a much greater understanding of the potential vagaries of the combustion process than is generally made available to we aviators in our basic training. JB mentioned monitoring the tail pipes to ascertain whether or not the mixtures being provided by your fuel delivery unit are adequate. That was, and still is, certainly one of the clues, but there are many others. Attendance at a good engine course such as is provided by The Advanced Pilot's Seminar folks will provide the basics, but they start off by saying there is no reason to try to learn the basics if the airplane is not equipped with modern monitoring devices. Having been an active aviator during the days when such stuff was not available, I do have a few techniques which I can use to make a decision as to whether or not it will be practical to operate at any setting other than full rich. Let's forget about what you are flying now, and consider whatever airplane you used when you were a student pilot. Let's say it was a Piper Cherokee 140. Once you were set up in cruise, you may have been taught to lean the engine until it got rough, then richen until the operations smoothed. You were probably also told not to lean at all below some pre selected altitude. That method has good science behind it! Before you can decide how much fuel is needed for the total engine, you must determine how even the mixture is from cylinder to cylinder. A very easy way to check on that when flying that Cherokee was to monitor the RPM while leaning. If the engine got rough before any RPM drop was noted, the mixture distribution was atrocious. If you were able to get a fifty to sixty RPM drop before any roughness occurred, the mixture distribution was reasonable. As an aside, that DID NOT mean you should operate it with the fifty RPM drop, that was merely a way to check for good distribution. Cessna formerly recommended that the 170 with a fixed pitch propellor be leaned until it encountered a two MPH drop in airspeed. That was a good method of finding a point just barely on the lean side of best power and it would probably have given an EGT reading of about fifty rich of peak had we had EGT gauges back then. For any GA engine being operated at 65 per cent power or less, there is nothing you can do with the mixture control that will hurt the engine, so Cessna's method worked well and was very simple. Back to the Cherokee! If the engine kept operating smoothly all the way until all four cylinders quit running, the mixture distribution was perfect. With a constant speed propellor, the same sort of test can be performed by watching the airspeed. Obviously, the air must be smooth and the pilot capable of holding altitude and attitude very closely while performing the check, but it did, and still does, work quite well. If the distribution is good, you should be able to perceive an increase in power by noting the increase in airspeed as the engine is leaned. Peak airspeed will occur when the engine is developing peak power. That is, it will be getting as much power as is possible from the fuel and air being delivered to the engine. For what it is worth, most small normally aspirated piston engine get their peak power when the mixture is at a point corresponding to an EGT temperature that is approximately eighty degrees Fahrenheit cooler than the peak EGT number and on the rich side thereof. Reason would tell us that the engine will run at it's hottest when the most power is being developed, but tests have shown that to not be true. The CHTs will be hottest when the engine is operated with an EGT set to somewhere around fifty degrees rich of the Peak EGT temperature. If we do not have an engine monitor, we cannot tell precisely where the temperature is being set, but we can evaluate the performance of the airplane. If we lean the engine so that the airplane is going just as fast as it will go with the RPM and manifold pressure being used, the engine will be at the best power mixture setting and it will be just a wee bit richer than the point where the CHTs will be the hottest! This is certainly NOT meant as a primer on how to lean your engine. I just wanted to point out that there is no easy cake recipe style of approach. If you wish to rely on the efficacy of the installed fuel control, that is great, but you should understand the process well enough so that you can determine whether or not your system is working as it was designed to work. That part of the equation is very difficult if you DO NOT have modern engine monitoring equipment. The potential for finding a mechanic with a proper flow bench and all the skill and knowledge to use it well is very slim. It has been ten to fifteen years since I last priced a rebuild on one of those fancy fully automatic carburetors for an Aero Commander, but I was quoted a price of fifteen thousand dollars per carburetor. The owner elected to donate the aircraft to a mechanics school as it was not economically viable to overhaul those units. I have no idea whether or not any alternative carburetors were available for that airplane, but installing a simple PS5c and modern monitoring equipment would have been a lot cheaper alternative. The rub would be whether or not it was FAA approved! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 6:24:06 A.M. Central Daylight Time, hawkins(at)cms.udel.edu writes: N2760B is a very basic machine. CHT only on one cylinder for each engine - nothing else. No EGT. No fuel transfer system. Sounds to me like best approach is to run with mixtures "full rich" and let the pressure carb do it's job. Leave mixtures "the stink" alone. Matt ------------------------------------------------------------------------- ----- See what's new="_blank">Make AOL Your Homepage. ------------------------------------------------------------------------- ----- 10/1/2007 6:59 PM ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Re: Pressure Carburetor?
Good Evening Don, I have never heard that particular number and I believe we would have to better define the terms before we could either disagree or agree with that 25% assertion. As to where does leaning cause additional wear, that is another tough one. Running any engine too lean at high powers will cause big troubles. However running one leaner than optimum at low powers will not hurt it all, but it will burn more fuel per horsepower developed than is possible when the engine is run so as to attain optimum BSFC (Brake Specific Fuel Consumption). I do not know the number used by your airline to lean the Turbo Compound R-3350, but most users utilized a ten percent BMEP drop from the peak BMEP. The procedure used by my airline was as follows. We would first chose a desired BMEP number from the power charts. Just for kicks, let's say that the desired cruise BMEP was 254. We would start out with the mixture in Auto Rich. The mixture would be slowly leaned until the BMEP started to rise. When it went above 254, we would throttle back until it was at 254, then continue to lean until it was steady at 254 and where any further leaning would take the BMEP reading below 254. That procedure determined the peak BMEP (Peak power) for the manifold pressure being used. At that time, we would continue leaning the engine until the BMEP was reading 254 minus 24.5 or approximately 228 BMEP. Once that spot ten percent leaner than peak power was found, the throttle was used to add manifold pressure so as to bring the BMEP back to the desired cruise power. We then checked the manifold pressure to be sure we were still below the maximum allowed manifold pressure for the desired cruise power. Sound familiar? If we leaned the engine further, it would just lose power, but no harm was done. However, if we richened it up a bit, the engine would overheat and it may even go into mild detonation. It needed to be well lean of peak power to cool properly. I don't know if you recall, but there is a shaft on the rear of the engine which connects the two fuel injection controllers together. One unit is for the front row and the other feeds the rear. That shaft would occasionally slip. When that happened, one row would be running substantially leaner than the other. The one that was getting more fuel would be carrying more of the load that was being developed by the engine. That row would burn the valves and sometimes even have holes burned in the pistons while the row which was not getting enough fuel would be running clean and comfortable. The place where any engine is most likely to develop engine problems are when the mixture is at that point where the peak BMEP or peak engine power is being developed. If the engine is run at that same power with a richer than needed fuel mixture, the extra fuel will slow down the rate of burn and move the point of peak combustion pressure to a point where the engine is able to operate relatively cool. That function is what is normally referred to as cooling the engine with fuel and it is how we kept our cool during takeoff and climb regimes! Another way to cool the engine is to cool it with additional combustion air. That is what happens when the engine is run well lean of best power. (Note that I said best power, not Peak EGT. They do NOT occur at the same point) When we leaned that nice big R-3350 ten percent lean of best power, we were running at a mixture that was well lean of the best power point and the engine was being cooled by that surplus combustion air. Normal cruise power for the 3350 was around 55 to 60 percent of rated power. We were really running it quite conservatively. If we richened it without reducing the manifold pressure, we defeated the air cooling effect and it would overheat and cause all sorts of problems. Leaner is cleaner and leaner is cooler. Cleaner and cooler is generally considered to be better, is it not? So, if you want to extend engine life, run it at relatively low power settings and run the mixture on the lean side of best power! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, dongirod(at)bellsouth.net writes: Bob; I used to sit sideways in a Connie running R-3360 Turbo compound engines, but its been a long time. My question is this, since you remember more about those things, I recall being told some where that aircraft engines use approximately 25% of their fuel for cooling. At what point in leaning do we get to where we save fuel, but shorten the engine life? And where is the crossover point. Thanks, Don ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: Pressure Carburetor?
Date: Oct 02, 2007
Good Evening Bob; I flew the Connie on the Shuttle Backup out of DCA, and yes it does sound familiar. But that was a long, long time ago,(67) I was in the last class of Connie engineers. I have all three ratings of F/E which with about $ 5 will get you a cup of coffee at most Starbucks. I only slid off the wings ( 14 ft.) twice in the winter snow, now it would break my leg, then it just 'stung' like crazy. I remember we were always happy to get a G as it had gas heaters and we could pre heat the cabin. I was so happy to get out of the wing walking to check the fuel and climbing out on the engine to check the oil, times sure have changed. But your procedures sound familiar, how do you remember all this stuff? My hard drive gets full, and when I left an aircraft, I tried to forget it so I could remember the new aircraft and not get them confused. As to the 25% it is probably just a figure that some one once told me, hanger talk, might be true at one particular power setting, might be false, not sure. I always figured that was part of the reason aircraft engines were not very efficient in a power verses specific fuel consumption. Now that aught to start another discussion! Don ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 1:27 AM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Evening Don, I have never heard that particular number and I believe we would have to better define the terms before we could either disagree or agree with that 25% assertion. As to where does leaning cause additional wear, that is another tough one. Running any engine too lean at high powers will cause big troubles. However running one leaner than optimum at low powers will not hurt it all, but it will burn more fuel per horsepower developed than is possible when the engine is run so as to attain optimum BSFC (Brake Specific Fuel Consumption). I do not know the number used by your airline to lean the Turbo Compound R-3350, but most users utilized a ten percent BMEP drop from the peak BMEP. The procedure used by my airline was as follows. We would first chose a desired BMEP number from the power charts. Just for kicks, let's say that the desired cruise BMEP was 254. We would start out with the mixture in Auto Rich. The mixture would be slowly leaned until the BMEP started to rise. When it went above 254, we would throttle back until it was at 254, then continue to lean until it was steady at 254 and where any further leaning would take the BMEP reading below 254. That procedure determined the peak BMEP (Peak power) for the manifold pressure being used. At that time, we would continue leaning the engine until the BMEP was reading 254 minus 24.5 or approximately 228 BMEP. Once that spot ten percent leaner than peak power was found, the throttle was used to add manifold pressure so as to bring the BMEP back to the desired cruise power. We then checked the manifold pressure to be sure we were still below the maximum allowed manifold pressure for the desired cruise power. Sound familiar? If we leaned the engine further, it would just lose power, but no harm was done. However, if we richened it up a bit, the engine would overheat and it may even go into mild detonation. It needed to be well lean of peak power to cool properly. I don't know if you recall, but there is a shaft on the rear of the engine which connects the two fuel injection controllers together. One unit is for the front row and the other feeds the rear. That shaft would occasionally slip. When that happened, one row would be running substantially leaner than the other. The one that was getting more fuel would be carrying more of the load that was being developed by the engine. That row would burn the valves and sometimes even have holes burned in the pistons while the row which was not getting enough fuel would be running clean and comfortable. The place where any engine is most likely to develop engine problems are when the mixture is at that point where the peak BMEP or peak engine power is being developed. If the engine is run at that same power with a richer than needed fuel mixture, the extra fuel will slow down the rate of burn and move the point of peak combustion pressure to a point where the engine is able to operate relatively cool. That function is what is normally referred to as cooling the engine with fuel and it is how we kept our cool during takeoff and climb regimes! Another way to cool the engine is to cool it with additional combustion air. That is what happens when the engine is run well lean of best power. (Note that I said best power, not Peak EGT. They do NOT occur at the same point) When we leaned that nice big R-3350 ten percent lean of best power, we were running at a mixture that was well lean of the best power point and the engine was being cooled by that surplus combustion air. Normal cruise power for the 3350 was around 55 to 60 percent of rated power. We were really running it quite conservatively. If we richened it without reducing the manifold pressure, we defeated the air cooling effect and it would overheat and cause all sorts of problems. Leaner is cleaner and leaner is cooler. Cleaner and cooler is generally considered to be better, is it not? So, if you want to extend engine life, run it at relatively low power settings and run the mixture on the lean side of best power! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, dongirod(at)bellsouth.net writes: Bob; I used to sit sideways in a Connie running R-3360 Turbo compound engines, but its been a long time. My question is this, since you remember more about those things, I recall being told some where that aircraft engines use approximately 25% of their fuel for cooling. At what point in leaning do we get to where we save fuel, but shorten the engine life? And where is the crossover point. Thanks, Don ------------------------------------------------------------------------- ----- See what's new at AOL.com and Make AOL Your Homepage. ------------------------------------------------------------------------- ----- 10/1/2007 6:59 PM ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Oct 02, 2007
> which with about $ 5 will get you a cup of coffee at most Starbucks. Heck Don, I'll pay you $5 and feed you starbucks all day if you'll tell me Connie stories. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=137578#137578 ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Re: Pressure Carburetor?
Good Morning Don, I should be taking this response off list, but since it does reflect on reasons why we are involved in this discussion, I will expand a bit about my background and why it is that I am able to recall some of those details! It has to do with my age and lack of experience at the time. I started as a DC-3 copilot in 1951, but that was a time of very rapid expansion and by early 1952, I was checked out as a DC-6 copilot and had gotten fairly senior in that slot. The DC-6 and the early Connies were vying for the title of Queen of the airways. The Connie was winning in the looks department, but we could go faster and carry a bigger payload on less fuel. The Connies could get in and out of slightly smaller airports. They were both wonderful airplanes and definitely at the leading edge of technology. Jet transports were merely wild dreams and there were many very knowledgeable pundits who often expanded on the idea of why the jet engine would never work on a transport style aircraft. I had trained while in the USMC to be an aircraft mechanic and had ended my very short military career as an Aviation Electricians Mate. That gave me e a very strong interest in things mechanical. In the spring of 1954, I was assigned to the first class to be qualified in the brand new state of the art Douglas DC-7 which used those fabulous new Turbo Compound R-3350s. The operation of that engine was enough different that we had several days of specialty training given by Curtiss Wright engineers before we even went to type specific training for the airplane. Even though the DC-7 was authorized to be flown by anyone who had a DC-6 type rating, my airline did send us to a full week of training for the transition. Five years, later, when United Air Lines merged with Capital Airlines, the Capital pilots that held DC-6 type ratings were given three bounces and turned loose with the airplane. Back to 1952! My airline had been getting their Flight Engineers from the mechanic ranks, but had decided to start using pilots for that function. While I was way too senior to ever be required to fly as a Flight Engineer, my mechanic background made me decide that I should get the rating as a matter of professional qualification. Since the only training courses that were available for flight engineers back then were the ones run by the airlines, I had to self study. That meant getting the books from the library and studying! By the time I went to DC-7 training, I had completed my home study regime, passed the writtens, and conned the company into letting me take the flight test in an airplane that was being flown to give flight checks to student engineers. I volunteered to fly as copilot, and when all of the regular engineer trainees had finished their flight checks, I was allowed to complete mine. When I attended DC-7 training, I was like a sponge soaking up all that new information. After listening to those Curtiss Wright engineers explain why it was not only best to operate the R-3350 on the lean side of best power, but why it was imperative that we do so, I went back to those engine books I had been studying to firm that thought in my mind. I even started to experiment with lean side operations in my 1947, PS5c equipped, Continental E185 powered, Bonanza. It was the beginning of a life long interest in the fine points of operating piston engines and the stuff that I learned in DC-7 school has proven to be very helpful in my quest for greater knowledge. It also helped me greatly when I finally finished my training for a civilian A&P and eventually, my IA certification. That is why I can still remember those undoubtedly mundane and irrelevant details. When the folks in Ada started to offer their Advanced Pilot Seminars, I eagerly attended one of the first classes. I found that everything they taught dovetailed nicely with my training from fifty years earlier and they explained a lot of the technology that I had not previously fully understood. I am sure I have a lot more to learn, but one of the main things I HAVE learned is that the theories of engine combustion and mixture control have been well known and agreed to since well before Lindbergh's time. The major problem with mixture control has been developing simplified methods of applying that knowledge! All that make any sense at all? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 1:27:27 A.M. Central Daylight Time, dongirod(at)bellsouth.net writes: I was so happy to get out of the wing walking to check the fuel and climbing out on the engine to check the oil, times sure have changed. But your procedures sound familiar, how do you remember all this stuff? My hard drive gets full, and when I left an aircraft, I tried to forget it so I could remember the new aircraft and not get them confused. ________________________________________________________________________________
From: "Moe - Ross Racing Pistons" <moe(at)rosspistons.com>
Subject: Re: Pressure Carburetor?
Date: Oct 02, 2007
Bob, Thank you very much for a post which explains rich and lean very well. This is the most literate thing that I have read in quite some time on the subject. Best regards, Moe N680RR 680F(p) _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Monday, October 01, 2007 10:27 PM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Evening Don, I have never heard that particular number and I believe we would have to better define the terms before we could either disagree or agree with that 25% assertion. As to where does leaning cause additional wear, that is another tough one. Running any engine too lean at high powers will cause big troubles. However running one leaner than optimum at low powers will not hurt it all, but it will burn more fuel per horsepower developed than is possible when the engine is run so as to attain optimum BSFC (Brake Specific Fuel Consumption). I do not know the number used by your airline to lean the Turbo Compound R-3350, but most users utilized a ten percent BMEP drop from the peak BMEP. The procedure used by my airline was as follows. We would first chose a desired BMEP number from the power charts. Just for kicks, let's say that the desired cruise BMEP was 254. We would start out with the mixture in Auto Rich. The mixture would be slowly leaned until the BMEP started to rise. When it went above 254, we would throttle back until it was at 254, then continue to lean until it was steady at 254 and where any further leaning would take the BMEP reading below 254. That procedure determined the peak BMEP (Peak power) for the manifold pressure being used. At that time, we would continue leaning the engine until the BMEP was reading 254 minus 24.5 or approximately 228 BMEP. Once that spot ten percent leaner than peak power was found, the throttle was used to add manifold pressure so as to bring the BMEP back to the desired cruise power. We then checked the manifold pressure to be sure we were still below the maximum allowed manifold pressure for the desired cruise power. Sound familiar? If we leaned the engine further, it would just lose power, but no harm was done. However, if we richened it up a bit, the engine would overheat and it may even go into mild detonation. It needed to be well lean of peak power to cool properly. I don't know if you recall, but there is a shaft on the rear of the engine which connects the two fuel injection controllers together. One unit is for the front row and the other feeds the rear. That shaft would occasionally slip. When that happened, one row would be running substantially leaner than the other. The one that was getting more fuel would be carrying more of the load that was being developed by the engine. That row would burn the valves and sometimes even have holes burned in the pistons while the row which was not getting enough fuel would be running clean and comfortable. The place where any engine is most likely to develop engine problems are when the mixture is at that point where the peak BMEP or peak engine power is being developed. If the engine is run at that same power with a richer than needed fuel mixture, the extra fuel will slow down the rate of burn and move the point of peak combustion pressure to a point where the engine is able to operate relatively cool. That function is what is normally referred to as cooling the engine with fuel and it is how we kept our cool during takeoff and climb regimes! Another way to cool the engine is to cool it with additional combustion air. That is what happens when the engine is run well lean of best power. (Note that I said best power, not Peak EGT. They do NOT occur at the same point) When we leaned that nice big R-3350 ten percent lean of best power, we were running at a mixture that was well lean of the best power point and the engine was being cooled by that surplus combustion air. Normal cruise power for the 3350 was around 55 to 60 percent of rated power. We were really running it quite conservatively. If we richened it without reducing the manifold pressure, we defeated the air cooling effect and it would overheat and cause all sorts of problems. Leaner is cleaner and leaner is cooler. Cleaner and cooler is generally considered to be better, is it not? So, if you want to extend engine life, run it at relatively low power settings and run the mixture on the lean side of best power! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, dongirod(at)bellsouth.net writes: Bob; I used to sit sideways in a Connie running R-3360 Turbo compound engines, but its been a long time. My question is this, since you remember more about those things, I recall being told some where that aircraft engines use approximately 25% of their fuel for cooling. At what point in leaning do we get to where we save fuel, but shorten the engine life? And where is the crossover point. Thanks, Don _____ See what's new at Make AOL Your Homepage. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Re: Pressure Carburetor?
In a message dated 10/2/2007 9:22:51 A.M. Central Daylight Time, moe(at)rosspistons.com writes: Bob, Thank you very much for a post which explains rich and lean very well. This is the most literate thing that I have read in quite some time on the subject. Best regards, Moe N680RR 680F(p) Thank you very kindly Moe, Knowing your background, that is especially heartwarming. Happy Skies, Old Bob Do Not Archive ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re: Pressure Carburetor?
Date: Oct 02, 2007
Glad to have all the conversation on the list. Good stuff...... I've mentioned before that we've been running LOP for a number of years. We finally pulled the right engine last month, 450 or so hours past TBO, after finding some slivers in the oil filter. A couple of the lobes that pull double duty had spalled followers that had begun to nibble at the cam. The right jugs were still reading 80/80 at 1900 something hours when we pulled the engine. I know comparing the pressure carb to running an injection system, with GAMI injectors, is a little of an apples to oranges comparison, but if you're able to run LOP, we're satisfied it's beneficial to the engine. at the normal power settings we run. At 75% we're running it on the rich side. Still, there's too many variables for this to be a good experiment, and it is an anecdotal report. For example, the jugs are never allowed to get real hot, and this must have some to do with the good service we're getting. Steve ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 10:05 AM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Morning Don, I should be taking this response off list, but since it does reflect on reasons why we are involved in this discussion, I will expand a bit about my background and why it is that I am able to recall some of those details! It has to do with my age and lack of experience at the time. I started as a DC-3 copilot in 1951, but that was a time of very rapid expansion and by early 1952, I was checked out as a DC-6 copilot and had gotten fairly senior in that slot. The DC-6 and the early Connies were vying for the title of Queen of the airways. The Connie was winning in the looks department, but we could go faster and carry a bigger payload on less fuel. The Connies could get in and out of slightly smaller airports. They were both wonderful airplanes and definitely at the leading edge of technology. Jet transports were merely wild dreams and there were many very knowledgeable pundits who often expanded on the idea of why the jet engine would never work on a transport style aircraft. I had trained while in the USMC to be an aircraft mechanic and had ended my very short military career as an Aviation Electricians Mate. That gave me e a very strong interest in things mechanical. In the spring of 1954, I was assigned to the first class to be qualified in the brand new state of the art Douglas DC-7 which used those fabulous new Turbo Compound R-3350s. The operation of that engine was enough different that we had several days of specialty training given by Curtiss Wright engineers before we even went to type specific training for the airplane. Even though the DC-7 was authorized to be flown by anyone who had a DC-6 type rating, my airline did send us to a full week of training for the transition. Five years, later, when United Air Lines merged with Capital Airlines, the Capital pilots that held DC-6 type ratings were given three bounces and turned loose with the airplane. Back to 1952! My airline had been getting their Flight Engineers from the mechanic ranks, but had decided to start using pilots for that function. While I was way too senior to ever be required to fly as a Flight Engineer, my mechanic background made me decide that I should get the rating as a matter of professional qualification. Since the only training courses that were available for flight engineers back then were the ones run by the airlines, I had to self study. That meant getting the books from the library and studying! By the time I went to DC-7 training, I had completed my home study regime, passed the writtens, and conned the company into letting me take the flight test in an airplane that was being flown to give flight checks to student engineers. I volunteered to fly as copilot, and when all of the regular engineer trainees had finished their flight checks, I was allowed to complete mine. When I attended DC-7 training, I was like a sponge soaking up all that new information. After listening to those Curtiss Wright engineers explain why it was not only best to operate the R-3350 on the lean side of best power, but why it was imperative that we do so, I went back to those engine books I had been studying to firm that thought in my mind. I even started to experiment with lean side operations in my 1947, PS5c equipped, Continental E185 powered, Bonanza. It was the beginning of a life long interest in the fine points of operating piston engines and the stuff that I learned in DC-7 school has proven to be very helpful in my quest for greater knowledge. It also helped me greatly when I finally finished my training for a civilian A&P and eventually, my IA certification. That is why I can still remember those undoubtedly mundane and irrelevant details. When the folks in Ada started to offer their Advanced Pilot Seminars, I eagerly attended one of the first classes. I found that everything they taught dovetailed nicely with my training from fifty years earlier and they explained a lot of the technology that I had not previously fully understood. I am sure I have a lot more to learn, but one of the main things I HAVE learned is that the theories of engine combustion and mixture control have been well known and agreed to since well before Lindbergh's time. The major problem with mixture control has been developing simplified methods of applying that knowledge! All that make any sense at all? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 1:27:27 A.M. Central Daylight Time, dongirod(at)bellsouth.net writes: I was so happy to get out of the wing walking to check the fuel and climbing out on the engine to check the oil, times sure have changed. But your procedures sound familiar, how do you remember all this stuff? My hard drive gets full, and when I left an aircraft, I tried to forget it so I could remember the new aircraft and not get them confused. ------------------------------------------------------------------------- ----- See what's new="_blank">Make AOL Your Homepage. ________________________________________________________________________________
From: Tylor Hall <tylor.hall(at)sbcglobal.net>
Subject: Re: Pressure Carburetor?
Date: Oct 02, 2007
Team, If we are going to OK next year, we should see about taking a tour of the GAMI plant at Ada, OK and see an engine running on their test stand. I have seen it and it is very educational. Steve, Which engine are you running? Tylor Hall On Oct 2, 2007, at 8:40 AM, Steve at Col-East wrote: > Glad to have all the conversation on the list. Good stuff...... > > I've mentioned before that we've been running LOP for a number of > years. > > We finally pulled the right engine last month, 450 or so hours past > TBO, after finding some slivers in the oil filter. A couple of the > lobes that pull double duty had spalled followers that had begun to > nibble at the cam. > > The right jugs were still reading 80/80 at 1900 something hours > when we pulled the engine. > > I know comparing the pressure carb to running an injection system, > with GAMI injectors, is a little of an apples to oranges > comparison, but if you're able to run LOP, we're satisfied it's > beneficial to the engine. at the normal power settings we run. At > 75% we're running it on the rich side. > > Still, there's too many variables for this to be a good experiment, > and it is an anecdotal report. For example, the jugs are never > allowed to get real hot, and this must have some to do with the > good service we're getting. > > Steve > ----- Original Message ----- > From: BobsV35B(at)aol.com > To: commander-list(at)matronics.com > Sent: Tuesday, October 02, 2007 10:05 AM > Subject: Re: Commander-List: Re: Pressure Carburetor? > > Good Morning Don, > > I should be taking this response off list, but since it does > reflect on reasons why we are involved in this discussion, I will > expand a bit about my background and why it is that I am able to > recall some of those details! > > It has to do with my age and lack of experience at the time. I > started as a DC-3 copilot in 1951, but that was a time of very > rapid expansion and by early 1952, I was checked out as a DC-6 > copilot and had gotten fairly senior in that slot. The DC-6 and the > early Connies were vying for the title of Queen of the airways. > > The Connie was winning in the looks department, but we could go > faster and carry a bigger payload on less fuel. The Connies could > get in and out of slightly smaller airports. > > They were both wonderful airplanes and definitely at the leading > edge of technology. > > Jet transports were merely wild dreams and there were many very > knowledgeable pundits who often expanded on the idea of why the jet > engine would never work on a transport style aircraft. > > I had trained while in the USMC to be an aircraft mechanic and had > ended my very short military career as an Aviation Electricians > Mate. That gave me e a very strong interest in things mechanical. > > In the spring of 1954, I was assigned to the first class to be > qualified in the brand new state of the art Douglas DC-7 which used > those fabulous new Turbo Compound R-3350s. The operation of that > engine was enough different that we had several days of specialty > training given by Curtiss Wright engineers before we even went to > type specific training for the airplane. > > Even though the DC-7 was authorized to be flown by anyone who had a > DC-6 type rating, my airline did send us to a full week of training > for the transition. > > Five years, later, when United Air Lines merged with Capital > Airlines, the Capital pilots that held DC-6 type ratings were given > three bounces and turned loose with the airplane. > > Back to 1952! > > My airline had been getting their Flight Engineers from the > mechanic ranks, but had decided to start using pilots for that > function. While I was way too senior to ever be required to fly as > a Flight Engineer, my mechanic background made me decide that I > should get the rating as a matter of professional qualification. > > Since the only training courses that were available for flight > engineers back then were the ones run by the airlines, I had to > self study. That meant getting the books from the library and > studying! > > By the time I went to DC-7 training, I had completed my home study > regime, passed the writtens, and conned the company into letting me > take the flight test in an airplane that was being flown to give > flight checks to student engineers. I volunteered to fly as > copilot, and when all of the regular engineer trainees had finished > their flight checks, I was allowed to complete mine. > > When I attended DC-7 training, I was like a sponge soaking up all > that new information. > > After listening to those Curtiss Wright engineers explain why it > was not only best to operate the R-3350 on the lean side of best > power, but why it was imperative that we do so, I went back to > those engine books I had been studying to firm that thought in my > mind. I even started to experiment with lean side operations in my > 1947, PS5c equipped, Continental E185 powered, Bonanza. > > It was the beginning of a life long interest in the fine points of > operating piston engines and the stuff that I learned in DC-7 > school has proven to be very helpful in my quest for greater > knowledge. > > It also helped me greatly when I finally finished my training for a > civilian A&P and eventually, my IA certification. > > That is why I can still remember those undoubtedly mundane and > irrelevant details. > > When the folks in Ada started to offer their Advanced Pilot > Seminars, I eagerly attended one of the first classes. I found that > everything they taught dovetailed nicely with my training from > fifty years earlier and they explained a lot of the technology that > I had not previously fully understood. I am sure I have a lot more > to learn, but one of the main things I HAVE learned is that the > theories of engine combustion and mixture control have been well > known and agreed to since well before Lindbergh's time. > > The major problem with mixture control has been developing > simplified methods of applying that knowledge! > > All that make any sense at all? > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > In a message dated 10/2/2007 1:27:27 A.M. Central Daylight Time, > dongirod(at)bellsouth.net writes: > I was so happy to get out of the wing walking to check the fuel and > climbing out on the engine to check the oil, times sure have > changed. But your procedures sound familiar, how do you remember > all this stuff? My hard drive gets full, and when I left an > aircraft, I tried to forget it so I could remember the new aircraft > and not get them confused. > > > See what's new="_blank">Make AOL Your Homepage. > href="http://www.matronics.com/Navigator?Commander-List">http:// > www.matronics.com/Navigator?Commander-Listhref="http:// > forums.matronics.com">http://forums.matronics.com > http://www.matronics.com/Navigator?Commander-List_- > ============================================================ _- > forums.matronics.com_- > =========================================================== > ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re: Pressure Carburetor?
Date: Oct 02, 2007
Tylor, We're running just straight IO-540's, narrow deck. If a trip to GAMI was included, we'd probably try to make it. How about a seminar for the Commander bunch? Steve ----- Original Message ----- From: Tylor Hall To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 11:05 AM Subject: Re: Commander-List: Re: Pressure Carburetor? Team, If we are going to OK next year, we should see about taking a tour of the GAMI plant at Ada, OK and see an engine running on their test stand. I have seen it and it is very educational. Steve, Which engine are you running? Tylor Hall On Oct 2, 2007, at 8:40 AM, Steve at Col-East wrote: Glad to have all the conversation on the list. Good stuff...... I've mentioned before that we've been running LOP for a number of years. We finally pulled the right engine last month, 450 or so hours past TBO, after finding some slivers in the oil filter. A couple of the lobes that pull double duty had spalled followers that had begun to nibble at the cam. The right jugs were still reading 80/80 at 1900 something hours when we pulled the engine. I know comparing the pressure carb to running an injection system, with GAMI injectors, is a little of an apples to oranges comparison, but if you're able to run LOP, we're satisfied it's beneficial to the engine. at the normal power settings we run. At 75% we're running it on the rich side. Still, there's too many variables for this to be a good experiment, and it is an anecdotal report. For example, the jugs are never allowed to get real hot, and this must have some to do with the good service we're getting. Steve ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 10:05 AM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Morning Don, I should be taking this response off list, but since it does reflect on reasons why we are involved in this discussion, I will expand a bit about my background and why it is that I am able to recall some of those details! It has to do with my age and lack of experience at the time. I started as a DC-3 copilot in 1951, but that was a time of very rapid expansion and by early 1952, I was checked out as a DC-6 copilot and had gotten fairly senior in that slot. The DC-6 and the early Connies were vying for the title of Queen of the airways. The Connie was winning in the looks department, but we could go faster and carry a bigger payload on less fuel. The Connies could get in and out of slightly smaller airports. They were both wonderful airplanes and definitely at the leading edge of technology. Jet transports were merely wild dreams and there were many very knowledgeable pundits who often expanded on the idea of why the jet engine would never work on a transport style aircraft. I had trained while in the USMC to be an aircraft mechanic and had ended my very short military career as an Aviation Electricians Mate. That gave me e a very strong interest in things mechanical. In the spring of 1954, I was assigned to the first class to be qualified in the brand new state of the art Douglas DC-7 which used those fabulous new Turbo Compound R-3350s. The operation of that engine was enough different that we had several days of specialty training given by Curtiss Wright engineers before we even went to type specific training for the airplane. Even though the DC-7 was authorized to be flown by anyone who had a DC-6 type rating, my airline did send us to a full week of training for the transition. Five years, later, when United Air Lines merged with Capital Airlines, the Capital pilots that held DC-6 type ratings were given three bounces and turned loose with the airplane. Back to 1952! My airline had been getting their Flight Engineers from the mechanic ranks, but had decided to start using pilots for that function. While I was way too senior to ever be required to fly as a Flight Engineer, my mechanic background made me decide that I should get the rating as a matter of professional qualification. Since the only training courses that were available for flight engineers back then were the ones run by the airlines, I had to self study. That meant getting the books from the library and studying! By the time I went to DC-7 training, I had completed my home study regime, passed the writtens, and conned the company into letting me take the flight test in an airplane that was being flown to give flight checks to student engineers. I volunteered to fly as copilot, and when all of the regular engineer trainees had finished their flight checks, I was allowed to complete mine. When I attended DC-7 training, I was like a sponge soaking up all that new information. After listening to those Curtiss Wright engineers explain why it was not only best to operate the R-3350 on the lean side of best power, but why it was imperative that we do so, I went back to those engine books I had been studying to firm that thought in my mind. I even started to experiment with lean side operations in my 1947, PS5c equipped, Continental E185 powered, Bonanza. It was the beginning of a life long interest in the fine points of operating piston engines and the stuff that I learned in DC-7 school has proven to be very helpful in my quest for greater knowledge. It also helped me greatly when I finally finished my training for a civilian A&P and eventually, my IA certification. That is why I can still remember those undoubtedly mundane and irrelevant details. When the folks in Ada started to offer their Advanced Pilot Seminars, I eagerly attended one of the first classes. I found that everything they taught dovetailed nicely with my training from fifty years earlier and they explained a lot of the technology that I had not previously fully understood. I am sure I have a lot more to learn, but one of the main things I HAVE learned is that the theories of engine combustion and mixture control have been well known and agreed to since well before Lindbergh's time. The major problem with mixture control has been developing simplified methods of applying that knowledge! All that make any sense at all? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 1:27:27 A.M. Central Daylight Time, dongirod(at)bellsouth.net writes: I was so happy to get out of the wing walking to check the fuel and climbing out on the engine to check the oil, times sure have changed. But your procedures sound familiar, how do you remember all this stuff? My hard drive gets full, and when I left an aircraft, I tried to forget it so I could remember the new aircraft and not get them confused. ------------------------------------------------------------------------- - See what's new="_blank">Make AOL Your Homepage. href="http://www.matronics.com/Navigator?Commander-List">http://www.mat ronics.com/Navigator?Commander-Listhref="http://forums.matronics.com">h ttp://forums.matronics.com - The Commander-List Email --> http://www.matronics.com/Navigator?Commander-List - NEW MATRONICS WEB FORUMS - class="Apple-converted-space"> --> http://forums.matronics.com ________________________________________________________________________________
Subject: Re: Pressure Carburetor?
Date: Oct 02, 2007
From: yourtcfg(at)aol.com
Great explanation, thanks.? jb -----Original Message----- From: BobsV35B(at)aol.com Sent: Mon, 1 Oct 2007 10:27 pm Subject: Re: Commander-List: Re: Pressure Carburetor? Good Evening Don,? ? I have never heard that particular number and I believe we would have to better define the terms before we could either disagree or agree with that 25% assertion. ? As to where does leaning cause additional wear, that is another tough one. ? Running any engine too lean at high powers will cause big troubles.? However running one leaner than optimum at low powers will not hurt it all, but it will burn more fuel per horsepower developed than is possible when the engine is run so as to attain optimum BSFC (Brake Specific Fuel Consumption). ? I do not know the number used by your airline to lean the Turbo Compound R-3350, but most users utilized a ten percent BMEP drop from the peak BMEP. ? The procedure used by my airline was as follows. We would first chose a desired BMEP number from the power charts. Just for kicks, let's say that the desired cruise BMEP was 254. We would start out with the mixture in Auto Rich. The mixture would be slowly leaned until the BMEP started to rise. When it went above 254, we would throttle back until it was at 254, then continue to lean until it was steady at 254 and where any further leaning would take the BMEP reading below 254. That procedure determined the peak BMEP (Peak power) for the manifold pressure being used.? At that time, we would continue leaning the engine until the BMEP was reading 254 minus 24.5 or approximately 228 BMEP. Once that spot ten percent leaner than peak power was found, the throttle was used to add manifold pressure so as to bring the BMEP back to the desired cruise power.?We then checked the manifold pressure to be sure we were still below the maximum allowed manifold pressure for the desired cruise power. ? Sound familiar? ? If we leaned the engine further, it would just lose power, but no harm was done. However, if we richened it up a bit, the engine would overheat and it may even go into mild detonation. It needed to be well lean of peak power to cool properly. ? I don't know if you recall, but there is a shaft on the rear of the engine which connects the two fuel injection controllers together. One unit is for the front row and the other feeds the rear. That shaft would occasionally slip. When that happened, one row would be running substantially leaner than the other. The one that was getting more fuel would be carrying more of the load that was being developed by the engine.? That row would burn the valves and sometimes even have holes burned in the pistons while the row which was not getting enough fuel would be running clean and comfortable. ? The place where any engine is most likely to develop engine problems are when the mixture is at that point where the peak BMEP or peak engine power is being developed. If the engine is run at that same power with a richer than needed fuel mixture, the extra fuel will slow down the rate of burn and move the point of peak combustion pressure to a point where the engine is able to operate relatively cool. ? That function is what is normally referred to as cooling the engine with fuel and it is how we kept our cool during takeoff and climb regimes! ? Another way to cool the engine is to cool it with additional combustion air. That is what happens when the engine is run well lean of best power. (Note that I said best power, not Peak EGT. They do NOT occur at the same point) When we leaned that nice big R-3350 ten percent lean of best power, we were running at a mixture that was well lean of the best power point and the engine was being cooled by that surplus combustion air. ? Normal cruise power for the 3350 was around 55 to 60 percent of rated power. We were really running it quite conservatively. If we richened it without reducing the manifold pressure, we defeated the air cooling effect and it would overheat and cause all sorts of problems. ? Leaner is cleaner and leaner is cooler.?Cleaner and cooler is generally considered to be better, is it not? ? So, if you want to extend engine life, run it at relatively low power settings and run?the mixture?on the lean side of best power! ? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ? In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, dongirod(at)bellsouth.net writes: Bob; ? I used to sit sideways in a Connie running R-3360 Turbo compound engines, but its been a long time.? ? My question is this, since you remember more about those things, I recall being told some where that aircraft engines use approximately 25% of their fuel for cooling.? At what point in leaning do we get to where we save fuel, but shorten the engine life?? And where is the crossover point. ? Thanks, Don See what's new at AOL.com and Make AOL Your Homepage. ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Lean side or rich side? Was: Pressure Carburetor?
Good Morning Once More Don, You asked: "And where is the crossover point?" And I rather sluffed over that point. This may not directly address your specific question, but one possible consideration might be the points made by Continental and Lycoming. Lycoming occasionally tells us we can run lean of peak EGT when using less than 75 percent power. Continental tends to recommend that we not run lean of peak EGT unless we are at 65 percent power or less. Both of those figures are a bit tough to pin down and both manufacturers have conflicting advice in various publications, but it is a good starting point. Neither manufacturer recommends lean side operation on very many of their engines. While any engine can be run at full rated power on the lean side of peak EGT (Automobiles do it often to meet EPA requirements) most of our aircraft engines will be destroyed if we try it. So, could we say that the conservative "crossover point" is around sixty-five percent power? At that, or any lower, power, you will find it very difficult to do any damage to the engine via the mixture control! Many more engines are damaged by not running rich enough at high power than are damaged by running too lean at moderate to low cruise powers. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, dongirod(at)bellsouth.net writes: And where is the crossover point. ________________________________________________________________________________
Date: Oct 02, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Bob, IIRC from John Deakin's articles, there is only a very narrow range of EGT that can cause damage to any engine at any power setting, right? I took Deakin's writings to heart a few years ago, and with the installation of a JPI engine monitor in my Commander, I run LOP in pretty much all phases of flight except climbout. At cruise, since I'm turbocharged, I can run at 75% power up high and run LOP while at that power setting. I have one engine that is a bit past TBO and one that is about 1/2 way to TBO. Both engines run very well LOP. Both engines run very cool. I'm always in a hurry, so I don't care too much about saving fuel, but now, LOP, I'm saving avgas too. I remember that the "big mixture pull" upon reaching cruise altitude is something that should be done rather quickly to get past the potential high cyl pressure/detonation point, but other than that, there's not much to worry about. I guess what I'm saying is that based on empirical data & a few years experience, and running an engine past TBO, I'll have to disagree with Lycoming that "LOP operation is bad for your Lycoming engine!" as I think I have proven otherwise. In about 600 hrs. of flight, I've only changed a cylinder on each engine, and that was just this year. I don't think an engine cares WHY it's cool, as long as it runs cool . Whether cooled by air or excess fuel, it doesn't seem to matter. Also, when LOP, the peak cylinder pressure point happens later in the cycle, putting far less pressure on pistons etc. I've had my 500B since 1999. Prior to the JPI, I would do the "lean it til it gets rough, then push forward a skosh on the red levers" and that worked fine. In fact, once I got my JPI in, it confirmed that that strategy results in LOP operation, so it looks like I've been running LOP for the whole time I've had the airplane. I also used to lean til rough, push a tad forward, and then shut off a mag. If it ran fine on both mags but rough on one (with rpm drop), I could pretty much assume I was running it as lean as possible for that power setting. Also, I'm fuel injected, so I think I can count on more consistency with fuel distribution than most carbureted engines. Cheers, /John BobsV35B(at)aol.com wrote: > Good Morning Once More Don, > > You asked: "And where is the crossover point?" And I rather sluffed > over that point. > > This may not directly address your specific question, but one possible > consideration might be the points made by Continental and Lycoming. > > Lycoming occasionally tells us we can run lean of peak EGT when using > less than 75 percent power. > > Continental tends to recommend that we not run lean of peak EGT unless > we are at 65 percent power or less. Both of those figures are a bit > tough to pin down and both manufacturers have conflicting advice in > various publications, but it is a good starting point. > > Neither manufacturer recommends lean side operation on very many of > their engines. > > While any engine can be run at full rated power on the lean side of > peak EGT (Automobiles do it often to meet EPA requirements) most of > our aircraft engines will be destroyed if we try it. > > So, could we say that the conservative "crossover point" is around > sixty-five percent power? > > At that, or any lower, power, you will find it very difficult to do > any damage to the engine via the mixture control! > > Many more engines are damaged by not running rich enough at high power > than are damaged by running too lean at moderate to low cruise powers. > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > Stearman N3977A > Brookeridge Air Park LL22 > Downers Grove, IL 60516 > 630 985-8503 > > In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, > dongirod(at)bellsouth.net writes: > > And where is the crossover point. > > > ------------------------------------------------------------------------ > See what's new="_blank">Make AOL Your Homepage. > * > > > * > > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Good Afternoon John, It seems you have done broke de code!! The turbo-charger (or many other superchargers for that matter) does allow operation at quite high powers when lean of peak. The key is a thorough understanding of the combustion process combined with a method to evaluate the efficacy of the method chosen to attain the desired state. Glad you found the truth! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 2:06:53 P.M. Central Daylight Time, john(at)vormbaum.com writes: I guess what I'm saying is that based on empirical data & a few years experience, and running an engine past TBO, I'll have to disagree with Lycoming that "LOP operation is bad for your Lycoming engine!" as I think I have proven otherwise. In about 600 hrs. of flight, I've only changed a cylinder on each engine, and that was just this year. I don't think an engine cares WHY it's cool, as long as it runs cool . Whether cooled by air or excess fuel, it doesn't seem to matter. Also, when LOP, the peak cylinder pressure point happens later in the cycle, putting far less pressure on pistons etc. ________________________________________________________________________________
From: "Steve @ Col-East" <steve2(at)sover.net>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Date: Oct 02, 2007
John, I've found pretty quickly I've lost a mag when I feel some roughness and all of a sudden see a spike in EGT/CHT. Sure enough, I'll switch between mags and find a dead one. Interesting coming home with one engine lean, and one engine rich. Both have similar EGT/CHT, but one is swilling fuel, and one isn't........ Steve ----- Original Message ----- From: "John Vormbaum" <john(at)vormbaum.com> Sent: Tuesday, October 02, 2007 3:04 PM Subject: Re: Commander-List: Lean side or rich side? Was: Pressure Carburetor? > > Bob, > > IIRC from John Deakin's articles, there is only a very narrow range of EGT > that can cause damage to any engine at any power setting, right? I took > Deakin's writings to heart a few years ago, and with the installation of a > JPI engine monitor in my Commander, I run LOP in pretty much all phases of > flight except climbout. At cruise, since I'm turbocharged, I can run at > 75% power up high and run LOP while at that power setting. I have one > engine that is a bit past TBO and one that is about 1/2 way to TBO. Both > engines run very well LOP. Both engines run very cool. I'm always in a > hurry, so I don't care too much about saving fuel, but now, LOP, I'm > saving avgas too. > > I remember that the "big mixture pull" upon reaching cruise altitude is > something that should be done rather quickly to get past the potential > high cyl pressure/detonation point, but other than that, there's not much > to worry about. > > I guess what I'm saying is that based on empirical data & a few years > experience, and running an engine past TBO, I'll have to disagree with > Lycoming that "LOP operation is bad for your Lycoming engine!" as I think > I have proven otherwise. In about 600 hrs. of flight, I've only changed a > cylinder on each engine, and that was just this year. I don't think an > engine cares WHY it's cool, as long as it runs cool . Whether cooled by > air or excess fuel, it doesn't seem to matter. Also, when LOP, the peak > cylinder pressure point happens later in the cycle, putting far less > pressure on pistons etc. > > I've had my 500B since 1999. Prior to the JPI, I would do the "lean it til > it gets rough, then push forward a skosh on the red levers" and that > worked fine. In fact, once I got my JPI in, it confirmed that that > strategy results in LOP operation, so it looks like I've been running LOP > for the whole time I've had the airplane. I also used to lean til rough, > push a tad forward, and then shut off a mag. If it ran fine on both mags > but rough on one (with rpm drop), I could pretty much assume I was running > it as lean as possible for that power setting. > > Also, I'm fuel injected, so I think I can count on more consistency with > fuel distribution than most carbureted engines. > > Cheers, > > /John > > BobsV35B(at)aol.com wrote: >> Good Morning Once More Don, >> You asked: "And where is the crossover point?" And I rather sluffed >> over that point. This may not directly address your specific question, >> but one possible consideration might be the points made by Continental >> and Lycoming. >> Lycoming occasionally tells us we can run lean of peak EGT when using >> less than 75 percent power. >> Continental tends to recommend that we not run lean of peak EGT unless >> we are at 65 percent power or less. Both of those figures are a bit >> tough to pin down and both manufacturers have conflicting advice in >> various publications, but it is a good starting point. >> Neither manufacturer recommends lean side operation on very many of >> their engines. >> While any engine can be run at full rated power on the lean side of peak >> EGT (Automobiles do it often to meet EPA requirements) most of our >> aircraft engines will be destroyed if we try it. >> So, could we say that the conservative "crossover point" is around >> sixty-five percent power? >> At that, or any lower, power, you will find it very difficult to do any >> damage to the engine via the mixture control! >> Many more engines are damaged by not running rich enough at high power >> than are damaged by running too lean at moderate to low cruise powers. >> Happy Skies, >> >> Old Bob >> AKA >> Bob Siegfried >> Ancient Aviator >> Stearman N3977A >> Brookeridge Air Park LL22 >> Downers Grove, IL 60516 >> 630 985-8503 >> In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, >> dongirod(at)bellsouth.net writes: >> >> And where is the crossover point. >> >> >> >> >> ------------------------------------------------------------------------ >> See what's new="_blank">Make AOL Your Homepage. >> * >> >> >> * >> >> >> __________ NOD32 2521 (20070911) Information __________ >> > > > ________________________________________________________________________________
Date: Oct 02, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
I never thought about the diagnostic bonus (for bad mags) of running the engines where I do, but that sounds like a handy fringe benefit! /J Steve @ Col-East wrote: > > > John, > > I've found pretty quickly I've lost a mag when I feel some roughness > and all of a sudden see a spike in EGT/CHT. Sure enough, I'll switch > between mags and find a dead one. Interesting coming home with one > engine lean, and one engine rich. Both have similar EGT/CHT, but one > is swilling fuel, and one isn't........ > > Steve > > > ----- Original Message ----- From: "John Vormbaum" <john(at)vormbaum.com> > To: > Sent: Tuesday, October 02, 2007 3:04 PM > Subject: Re: Commander-List: Lean side or rich side? Was: Pressure > Carburetor? > > >> >> Bob, >> >> IIRC from John Deakin's articles, there is only a very narrow range >> of EGT that can cause damage to any engine at any power setting, >> right? I took Deakin's writings to heart a few years ago, and with >> the installation of a JPI engine monitor in my Commander, I run LOP >> in pretty much all phases of flight except climbout. At cruise, since >> I'm turbocharged, I can run at 75% power up high and run LOP while at >> that power setting. I have one engine that is a bit past TBO and one >> that is about 1/2 way to TBO. Both engines run very well LOP. Both >> engines run very cool. I'm always in a hurry, so I don't care too >> much about saving fuel, but now, LOP, I'm saving avgas too. >> >> I remember that the "big mixture pull" upon reaching cruise altitude >> is something that should be done rather quickly to get past the >> potential high cyl pressure/detonation point, but other than that, >> there's not much to worry about. >> >> I guess what I'm saying is that based on empirical data & a few years >> experience, and running an engine past TBO, I'll have to disagree >> with Lycoming that "LOP operation is bad for your Lycoming engine!" >> as I think I have proven otherwise. In about 600 hrs. of flight, I've >> only changed a cylinder on each engine, and that was just this year. >> I don't think an engine cares WHY it's cool, as long as it runs cool >> . Whether cooled by air or excess fuel, it doesn't seem to matter. >> Also, when LOP, the peak cylinder pressure point happens later in the >> cycle, putting far less pressure on pistons etc. >> >> I've had my 500B since 1999. Prior to the JPI, I would do the "lean >> it til it gets rough, then push forward a skosh on the red levers" >> and that worked fine. In fact, once I got my JPI in, it confirmed >> that that strategy results in LOP operation, so it looks like I've >> been running LOP for the whole time I've had the airplane. I also >> used to lean til rough, push a tad forward, and then shut off a mag. >> If it ran fine on both mags but rough on one (with rpm drop), I could >> pretty much assume I was running it as lean as possible for that >> power setting. >> >> Also, I'm fuel injected, so I think I can count on more consistency >> with fuel distribution than most carbureted engines. >> >> Cheers, >> >> /John >> >> BobsV35B(at)aol.com wrote: >>> Good Morning Once More Don, >>> You asked: "And where is the crossover point?" And I rather >>> sluffed over that point. This may not directly address your specific >>> question, but one possible consideration might be the points made by >>> Continental and Lycoming. >>> Lycoming occasionally tells us we can run lean of peak EGT when >>> using less than 75 percent power. >>> Continental tends to recommend that we not run lean of peak EGT >>> unless we are at 65 percent power or less. Both of those figures >>> are a bit tough to pin down and both manufacturers have conflicting >>> advice in various publications, but it is a good starting point. >>> Neither manufacturer recommends lean side operation on very many of >>> their engines. >>> While any engine can be run at full rated power on the lean side of >>> peak EGT (Automobiles do it often to meet EPA requirements) most of >>> our aircraft engines will be destroyed if we try it. >>> So, could we say that the conservative "crossover point" is around >>> sixty-five percent power? >>> At that, or any lower, power, you will find it very difficult to do >>> any damage to the engine via the mixture control! >>> Many more engines are damaged by not running rich enough at high >>> power than are damaged by running too lean at moderate to low cruise >>> powers. >>> Happy Skies, >>> >>> Old Bob >>> AKA >>> Bob Siegfried >>> Ancient Aviator >>> Stearman N3977A >>> Brookeridge Air Park LL22 >>> Downers Grove, IL 60516 >>> 630 985-8503 >>> In a message dated 10/1/2007 7:35:20 P.M. Central Daylight Time, >>> dongirod(at)bellsouth.net writes: >>> >>> And where is the crossover point. >>> >>> >>> >>> >>> ------------------------------------------------------------------------ >>> >>> See what's new="_blank">Make AOL Your Homepage. >>> * >>> >>> >>> * >>> >>> >>> __________ NOD32 2521 (20070911) Information __________ >>> >> >> >> > > > __________ NOD32 2521 (20070911) Information __________ > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Good Evening Steve, Just out of curiosity, what was the occasion that had you operating one engine on the lean side and the other one on the rich side! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 6:03:46 P.M. Central Daylight Time, steve2(at)sover.net writes: I've found pretty quickly I've lost a mag when I feel some roughness and all of a sudden see a spike in EGT/CHT. Sure enough, I'll switch between mags and find a dead one. Interesting coming home with one engine lean, and one engine rich. Both have similar EGT/CHT, but one is swilling fuel, and one isn't........ Steve ________________________________________________________________________________
Subject: Taildraggers
Date: Oct 02, 2007
From: yourtcfg(at)aol.com
Thought you guys could appreciate this since many of you learned to fly in a taildragger.? Enjoy! Taildragger Taildragger ? Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 02, 2007
Subject: Re: Taildraggers
In a message dated 10/2/2007 9:09:19 P.M. Central Daylight Time, yourtcfg(at)aol.com writes: Taildragger Taildragger Good Evening JB, That is a very fine rendition of tailwheel checkout problems. However, it does emphasize one of the problems that pilots are experiencing when transitioning from tri-gear to conventional gear aircraft. All that the author discusses is the use of rudder to keep the airplane on the desired course. There is not even one suggestion about the steering force that can be used via the advantageous use of adverse yaw generated by the old fashioned aileron which is used for roll control on most older flying machines. In the thirties and early forties, that was well understood and thoroughly taught, but very few pilots other than some fortunate sea plane pilots and a few very fortunate glider pilots are ever taught how effective the adverse yaw can be in keeping the airplane on the straight and narrow. On some aircraft, specifically the Twin Beech, the use of proper aileron is much more effective and of much greater importance than the use of rudder. Another one of those ancient truths that have been designed out of modern airplanes. Nothing wrong with what the designers have done, but when we fly that ancient equipment, it behooves us to know, understand, and use the ancient techniques!! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: Taildraggers
Date: Oct 03, 2007
That's great! I have taken my "sleek and clean" quintacycle (5 legs) out and burned up 399,200 lbs. (59,582 gallons) of kerosene this week. And I have used "a little of rudder, not too much" and been successful. It's time to go home before it's "my own tail" going by. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Tuesday, October 02, 2007 10:06 PM Subject: Commander-List: Taildraggers Thought you guys could appreciate this since many of you learned to fly in a taildragger. Enjoy! Taildragger Taildragger Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
Date: Oct 02, 2007
From: "James T. Addington" <jtaddington(at)verizon.net>
Subject: Taildraggers
BB, is that one of those airplanes with a training wheel in the back? HeHeHe Jim _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Bill Bow Sent: Tuesday, October 02, 2007 11:08 PM Subject: RE: Commander-List: Taildraggers That's great! I have taken my "sleek and clean" quintacycle (5 legs) out and burned up 399,200 lbs. (59,582 gallons) of kerosene this week. And I have used "a little of rudder, not too much" and been successful. It's time to go home before it's "my own tail" going by. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Tuesday, October 02, 2007 10:06 PM Subject: Commander-List: Taildraggers Thought you guys could appreciate this since many of you learned to fly in a taildragger. Enjoy! Taildragger Taildragger Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
From: "Robert S. Randazzo" <rsrandazzo(at)precisionmanuals.com>
Subject: Taildraggers
Date: Oct 02, 2007
Old Bob- I'll drink to that! Learning to fly the T-6 made me a better airline pilot. Also improved my landings.. Some of the old equipment might not be as "sexy" as all the new stuff(to the uninitiated) but it sure is more fun! Robert Randazzo From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Sent: Tuesday, October 02, 2007 7:25 PM Subject: Re: Commander-List: Taildraggers In a message dated 10/2/2007 9:09:19 P.M. Central Daylight Time, yourtcfg(at)aol.com writes: Taildragger Taildragger Good Evening JB, That is a very fine rendition of tailwheel checkout problems. However, it does emphasize one of the problems that pilots are experiencing when transitioning from tri-gear to conventional gear aircraft. All that the author discusses is the use of rudder to keep the airplane on the desired course. There is not even one suggestion about the steering force that can be used via the advantageous use of adverse yaw generated by the old fashioned aileron which is used for roll control on most older flying machines. In the thirties and early forties, that was well understood and thoroughly taught, but very few pilots other than some fortunate sea plane pilots and a few very fortunate glider pilots are ever taught how effective the adverse yaw can be in keeping the airplane on the straight and narrow. On some aircraft, specifically the Twin Beech, the use of proper aileron is much more effective and of much greater importance than the use of rudder. Another one of those ancient truths that have been designed out of modern airplanes. Nothing wrong with what the designers have done, but when we fly that ancient equipment, it behooves us to know, understand, and use the ancient techniques!! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 _____ See what'set="_blank">Make AOL Your Homepage. __________ NOD32 2567 (20071002) Information __________ ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: Taildraggers
Date: Oct 03, 2007
No they are in the middle. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of James T. Addington Sent: Wednesday, October 03, 2007 12:17 AM Subject: RE: Commander-List: Taildraggers BB, is that one of those airplanes with a training wheel in the back? HeHeHe Jim _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Bill Bow Sent: Tuesday, October 02, 2007 11:08 PM Subject: RE: Commander-List: Taildraggers That's great! I have taken my "sleek and clean" quintacycle (5 legs) out and burned up 399,200 lbs. (59,582 gallons) of kerosene this week. And I have used "a little of rudder, not too much" and been successful. It's time to go home before it's "my own tail" going by. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Tuesday, October 02, 2007 10:06 PM Subject: Commander-List: Taildraggers Thought you guys could appreciate this since many of you learned to fly in a taildragger. Enjoy! Taildragger Taildragger Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
From: "Robert S. Randazzo" <rsrandazzo(at)precisionmanuals.com>
Subject: Taildraggers
Date: Oct 02, 2007
Hey Bill, Now what airline is it that saw fit to turn over their prized quinticycle to you? Robert Randazzo From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Bill Bow Sent: Tuesday, October 02, 2007 9:08 PM Subject: RE: Commander-List: Taildraggers That's great! I have taken my "sleek and clean" quintacycle (5 legs) out and burned up 399,200 lbs. (59,582 gallons) of kerosene this week. And I have used "a little of rudder, not too much" and been successful. It's time to go home before it's "my own tail" going by. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Tuesday, October 02, 2007 10:06 PM Subject: Commander-List: Taildraggers Thought you guys could appreciate this since many of you learned to fly in a taildragger. Enjoy! Taildragger Taildragger Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! __________ NOD32 2567 (20071002) Information __________ ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: Pressure Carburetor?
Date: Oct 03, 2007
Thanks, Milt. Don ----- Original Message ----- From: "N395V" <airboss(at)excaliburaviation.com> Sent: Tuesday, October 02, 2007 8:43 AM Subject: Commander-List: Re: Pressure Carburetor? > > > > which with about $ 5 will get you a cup of coffee at most Starbucks. > > > Heck Don, > > I'll pay you $5 and feed you starbucks all day if you'll tell me Connie stories. > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=137578#137578 > > > -- 10/2/2007 11:10 AM > > ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: Pressure Carburetor?
Date: Oct 03, 2007
Thanks, Bob. Not to start an argument with anyone, but my experience with most things mechanical is, "If you are willing to work at it, sometimes pretty hard, you can do a better job doing it manually than with something automatic" There are exceptions of course like the new A/P used in CAT III landings, but then it takes 3 A/P's to do the job correctly with lots of redundancy. But the automatic procedures sure makes it easier for the ones that don't need or care to work that hard, and they do a good job. I have never understood all the negative talk about 'geared engines', I flew two seats on the Electra and do remember that there are seventeen systems to prevent Negative Torque (NTSing) with the prop running the engine, so a geared engine was never a big deal for me. Thanks for sharing your experiences and how you got them. And I second the comment about how we may have different views but we all stay 'civil', very few things that can only be done one way. That is why I feel most people on the list enjoy it, lots of very valuable experience. As for the tail dragger comments, I am grandfathered, I have a rating in a DC-3, but sure would hate to try and fly one now. Don ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 10:05 AM Subject: Re: Commander-List: Re: Pressure Carburetor? Good Morning Don, I should be taking this response off list, but since it does reflect on reasons why we are involved in this discussion, I will expand a bit about my background and why it is that I am able to recall some of those details! It has to do with my age and lack of experience at the time. I started as a DC-3 copilot in 1951, but that was a time of very rapid expansion and by early 1952, I was checked out as a DC-6 copilot and had gotten fairly senior in that slot. The DC-6 and the early Connies were vying for the title of Queen of the airways. The Connie was winning in the looks department, but we could go faster and carry a bigger payload on less fuel. The Connies could get in and out of slightly smaller airports. They were both wonderful airplanes and definitely at the leading edge of technology. Jet transports were merely wild dreams and there were many very knowledgeable pundits who often expanded on the idea of why the jet engine would never work on a transport style aircraft. I had trained while in the USMC to be an aircraft mechanic and had ended my very short military career as an Aviation Electricians Mate. That gave me e a very strong interest in things mechanical. In the spring of 1954, I was assigned to the first class to be qualified in the brand new state of the art Douglas DC-7 which used those fabulous new Turbo Compound R-3350s. The operation of that engine was enough different that we had several days of specialty training given by Curtiss Wright engineers before we even went to type specific training for the airplane. Even though the DC-7 was authorized to be flown by anyone who had a DC-6 type rating, my airline did send us to a full week of training for the transition. Five years, later, when United Air Lines merged with Capital Airlines, the Capital pilots that held DC-6 type ratings were given three bounces and turned loose with the airplane. Back to 1952! My airline had been getting their Flight Engineers from the mechanic ranks, but had decided to start using pilots for that function. While I was way too senior to ever be required to fly as a Flight Engineer, my mechanic background made me decide that I should get the rating as a matter of professional qualification. Since the only training courses that were available for flight engineers back then were the ones run by the airlines, I had to self study. That meant getting the books from the library and studying! By the time I went to DC-7 training, I had completed my home study regime, passed the writtens, and conned the company into letting me take the flight test in an airplane that was being flown to give flight checks to student engineers. I volunteered to fly as copilot, and when all of the regular engineer trainees had finished their flight checks, I was allowed to complete mine. When I attended DC-7 training, I was like a sponge soaking up all that new information. After listening to those Curtiss Wright engineers explain why it was not only best to operate the R-3350 on the lean side of best power, but why it was imperative that we do so, I went back to those engine books I had been studying to firm that thought in my mind. I even started to experiment with lean side operations in my 1947, PS5c equipped, Continental E185 powered, Bonanza. It was the beginning of a life long interest in the fine points of operating piston engines and the stuff that I learned in DC-7 school has proven to be very helpful in my quest for greater knowledge. It also helped me greatly when I finally finished my training for a civilian A&P and eventually, my IA certification. That is why I can still remember those undoubtedly mundane and irrelevant details. When the folks in Ada started to offer their Advanced Pilot Seminars, I eagerly attended one of the first classes. I found that everything they taught dovetailed nicely with my training from fifty years earlier and they explained a lot of the technology that I had not previously fully understood. I am sure I have a lot more to learn, but one of the main things I HAVE learned is that the theories of engine combustion and mixture control have been well known and agreed to since well before Lindbergh's time. The major problem with mixture control has been developing simplified methods of applying that knowledge! All that make any sense at all? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 1:27:27 A.M. Central Daylight Time, dongirod(at)bellsouth.net writes: I was so happy to get out of the wing walking to check the fuel and climbing out on the engine to check the oil, times sure have changed. But your procedures sound familiar, how do you remember all this stuff? My hard drive gets full, and when I left an aircraft, I tried to forget it so I could remember the new aircraft and not get them confused. ------------------------------------------------------------------------- ----- See what's new="_blank">Make AOL Your Homepage. ------------------------------------------------------------------------- ----- 10/2/2007 11:10 AM ________________________________________________________________________________
From: "Richard & Jacqui Thompson" <RnJThompson(at)aol.com>
Subject: 2007 TCFG Fky-In
Date: Oct 03, 2007
Greetings all, Just got back to a hot and windy Sydney. Once again a great Fly-in. It was wonderful seeing you all again. Both Jacqui and I really enjoyed it. Pity some of you missed it. John your excuse is acceptable, well done. Take heed of Captain Dan's warning about planning. We missed you. Some great new people showed up and had a ball, hopefully we will be seeing them in the future. Once again Jim & Sue did a great job. The standards of aircraft management on the ground were exceptional. So much so that the GOLDEN PEDAL AWARD was not awarded for sins committed at T82 but for sins committed at Canyonland Airport, Moab, Utah, a little way to the NNW. It now sits proudly in my lounge. Cheers All. See you next year. Richard (custodian of the GOLDEN PEDAL) -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of andrew.bridget(at)telus.net Sent: Wednesday, 26 September 2007 1:14 AM Subject: Re: Commander-List: 2007 TCFG Fky-In Congratulations, John! ________________________________________________________________________________
From: "Steve @ Col-East" <steve2(at)sover.net>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Date: Oct 03, 2007
Bob, In the past couple years we've had a number of mag failures. The last time a coil went bad. We go through them every 500 hours or so, but still have a problem now and again. Once I see the loss in CHT/EGT, or feel it, I goose that side to rich so I'm not running cylinders where I don't want them, and work the rest of the day with the split. I don't know what other folks have found, but we've found one thing about LOP, and that is it's very intolerant of any faults..... Ignition, induction..... Everything needs to be in tip top shape. I think a lot of things you might not notice otherwise when running these things on the rich side, shows up LOP. The six probe EGT is an amazing gizmo. I've looked over and seen a spike in one jug and thought, now what? Cycle through the mags and find a bad plug, and confirm it on the ground. A cracked flange on an induction tube.... Shows up on the EGT. A lot of this stuff you can feel, even when its really subtle, but the EGT helps you find it. Steve ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 8:05 PM Subject: Re: Commander-List: Lean side or rich side? Was: Pressure Carburetor? Good Evening Steve, Just out of curiosity, what was the occasion that had you operating one engine on the lean side and the other one on the rich side! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/2/2007 6:03:46 P.M. Central Daylight Time, steve2(at)sover.net writes: I've found pretty quickly I've lost a mag when I feel some roughness and all of a sudden see a spike in EGT/CHT. Sure enough, I'll switch between mags and find a dead one. Interesting coming home with one engine lean, and one engine rich. Both have similar EGT/CHT, but one is swilling fuel, and one isn't........ Steve ------------------------------------------------------------------------- ----- See what's new="_blank">Make AOL Your Homepage. ________________________________________________________________________________
From: "Steve @ Col-East" <steve2(at)sover.net>
Subject: Re: Taildraggers
Date: Oct 03, 2007
Nobody ever taught me that one...... So after you've stuck yourself to the ground you're cross-controlling? I'm not sure I'm smart enough to do that. Some days it's all I can do to turn the controls the right direction. I remember a lesson I had as a kid with Tom Murphy, one of the original Pepsi skywriters. He was a neat old guy. We lined up on an old drive in movie theatre screen, and did dutch rolls over and over with and without aileron. I still remember the nose of the ratty old Cub slewing from side to side. Never thought about it on the ground..... Steve ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Tuesday, October 02, 2007 10:24 PM Subject: Re: Commander-List: Taildraggers In a message dated 10/2/2007 9:09:19 P.M. Central Daylight Time, yourtcfg(at)aol.com writes: Taildragger Taildragger Good Evening JB, That is a very fine rendition of tailwheel checkout problems. However, it does emphasize one of the problems that pilots are experiencing when transitioning from tri-gear to conventional gear aircraft. All that the author discusses is the use of rudder to keep the airplane on the desired course. There is not even one suggestion about the steering force that can be used via the advantageous use of adverse yaw generated by the old fashioned aileron which is used for roll control on most older flying machines. In the thirties and early forties, that was well understood and thoroughly taught, but very few pilots other than some fortunate sea plane pilots and a few very fortunate glider pilots are ever taught how effective the adverse yaw can be in keeping the airplane on the straight and narrow. On some aircraft, specifically the Twin Beech, the use of proper aileron is much more effective and of much greater importance than the use of rudder. Another one of those ancient truths that have been designed out of modern airplanes. Nothing wrong with what the designers have done, but when we fly that ancient equipment, it behooves us to know, understand, and use the ancient techniques!! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ------------------------------------------------------------------------- ----- See what'set="_blank">Make AOL Your Homepage. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 03, 2007
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Good Morning Steve, Your experience directly parallels mine. The modern engine monitor consisting of all cylinder EGT and CHT indications combined with a good electronic fuel flow is not only a great aid in diagnosing problems, but it really helps train us in how the engine really operates! The ignition system needs to be in excellent shape. It is not unusual to find brand new spark plugs that fail a high power lean of peak magneto check right out of the box. I now consider my inflight, high power, magneto check to be much more important than the one traditionally performed before takeoff. It is a fact that many engines which do not run well lean of peak will be found to have small induction leaks. With an unsupercharged engine a comparison of a careful lean check performed at altitude and one done down low will generally find that leak. Do you use a lean spread check such as the one recommended by the GAMI folks? While I have been running on the lean side and working to balance my fuel nozzles and/or intake systems for well over fifty years, I had never thought of doing their lean check procedure before I bought my GAMI balanced fuel nozzles. That knowledge alone was well worth the purchase price. I still feel very comfortable struggling along without a good engine monitor, but it is one of the first places that I would spend my money if I bought a 'new to me' airplane. It is a lot more than just a nice toy. The saving of fuel via more precise control is nice, but much more important is the ability to catch minor engine problems easily and to be able to pin point the location of those impending difficulties. Having said all that, this is why I asked the question: Did you consider running your engine on the lean side after that one magneto failed? All that running on one mag does is retard the point of peak combustion pressure. Kinda like retarding the spark just a bit. Shouldn't be any problem at all. If you wanted to pick the power back up a bit, rechecking the peak on the one magneto and going on from there to your normal lean operating point should work just fine. Any thoughts? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/3/2007 5:55:06 A.M. Central Daylight Time, steve2(at)sover.net writes: I don't know what other folks have found, but we've found one thing about LOP, and that is it's very intolerant of any faults..... Ignition, induction..... Everything needs to be in tip top shape. I think a lot of things you might not notice otherwise when running these things on the rich side, shows up LOP. The six probe EGT is an amazing gizmo. I've looked over and seen a spike in one jug and thought, now what? Cycle through the mags and find a bad plug, and confirm it on the ground. A cracked flange on an induction tube.... Shows up on the EGT. A lot of this stuff you can feel, even when its really subtle, but the EGT helps you find it. Steve ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 03, 2007
Subject: Re: Taildraggers
Good Morning Once Again Steve, I do not recommend doing it as a quick correction, but setting the controls in that manner as a conscious effort well in advance of the need. Most pilots are taught to use aileron into the wind for crosswind takeoff and landings. It is generally taught that doing so will keep the wing down. No doubt that is one effect, but the much more important result is that the adverse yaw being generated by that action is a primary aid to directional control. Consequently, most pilots do exactly what I suggest in a strong crosswind. However, when the wind is on the nose, turning the wheel in the opposite direction to correct for a swerve is not a natural move. It does need to be trained for and practiced to be effective. Where the problem usually occurs in the Twin Beech is just at that time that the tail is being raised during the takeoff. The combination of engine/propellor torque and the gyroscopic precession of the propellors uses up all the right rudder that is available and the pilot may try to steer the airplane back to the right just like he/she would his/her car. The control wheel is turned to the right. That provokes the adverse yaw which turns the airplane to the left and the airplane runs off the left side of the runway. The longer one flys without considering the effect of adverse yaw, the tougher it is to learn to use it properly. Add in a bit of experience with an airplane that uses spoilers for roll control and things can really get dicey! Modern airplanes don't have the problem, but for those of us who enjoy the older machines, it is a point that should at least be recognized. If nothing else, I tell folks to avoid any extra aileron input if they are not absolutely positive which way it should be turned! The plus side is that even a modern airplane that uses aileron for roll control will benefit from the use of adverse yaw while on the ground. If you are flying one that uses spoiler for roll control, it is not only no good at all, it is detrimental! So much for standardization! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/3/2007 6:05:15 A.M. Central Daylight Time, steve2(at)sover.net writes: Nobody ever taught me that one...... So after you've stuck yourself to the ground you're cross-controlling? I'm not sure I'm smart enough to do that. Some days it's all I can do to turn the controls the right direction. I remember a lesson I had as a kid with Tom Murphy, one of the original Pepsi skywriters. He was a neat old guy. We lined up on an old drive in movie theatre screen, and did dutch rolls over and over with and without aileron. I still remember the nose of the ratty old Cub slewing from side to side. Never thought about it on the ground..... Steve ________________________________________________________________________________
Date: Oct 03, 2007
From: "JTAddington" <jtaddington(at)verizon.net>
Subject: Taildraggers
I for got you are on a real airplane the B-747. Jim _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Bill Bow Sent: Tuesday, October 02, 2007 11:27 PM Subject: RE: Commander-List: Taildraggers No they are in the middle. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of James T. Addington Sent: Wednesday, October 03, 2007 12:17 AM Subject: RE: Commander-List: Taildraggers BB, is that one of those airplanes with a training wheel in the back? HeHeHe Jim _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Bill Bow Sent: Tuesday, October 02, 2007 11:08 PM Subject: RE: Commander-List: Taildraggers That's great! I have taken my "sleek and clean" quintacycle (5 legs) out and burned up 399,200 lbs. (59,582 gallons) of kerosene this week. And I have used "a little of rudder, not too much" and been successful. It's time to go home before it's "my own tail" going by. bb _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Tuesday, October 02, 2007 10:06 PM Subject: Commander-List: Taildraggers Thought you guys could appreciate this since many of you learned to fly in a taildragger. Enjoy! Taildragger Taildragger Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 03, 2007
Subject: Re: Taildraggers
In a message dated 10/3/2007 8:39:19 A.M. Central Daylight Time, jtaddington(at)verizon.net writes: I for got you are on a real airplane the B-747. Jim There is nothing else that quite compares with driving an eighteen wheeler! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Date: Oct 03, 2007
Old Bob, Affirmative on the GAMI test. We're pretty close to perfect on fuel injection balance, but not quite there. We've got the smallest injectors GAMI will give us on number 1, and the largest on 5 and 6. But pulling the mixture back has the fire going out in number 5 first, on both engines. We've speculated that there is something about this engine installation on the Commander that is harder to balance. The spider is all the way forward, and number 5 has the longest and kinkiest run of the fuel injection line. We did the test with having each of the injectors piddle into a Coke bottle. 5 lags just a little behind the others. (As an aside, a couple years ago that's how we found the rebuilt engine's fuel pump had had a chunk of thread come off and run through the pump, distributing chunks into the spider.) We even found the fuel injection line had nipple ends with different internal diameters, and changed the long number 5 and 6 lines to match the new style. It helped, but didn't totally cure it. Pulling the mixture, way way back, or losing a mag, has the engine (especially our left engine) run with a little bit of vibes. I've got sitting on my desk a left side intake gasket that obviously wasn't making the same good contact all the way around. We just last week replaced the last of the old chintzy intake tubes, with newer heavier gauge ones. I'm eager to get in the air to see if we've had an undiagnosed small intake leak. Steve ----- Original Message ----- From: BobsV35B(at)aol.com To: commander-list(at)matronics.com Sent: Wednesday, October 03, 2007 9:05 AM Subject: Re: Commander-List: Lean side or rich side? Was: Pressure Carburetor? Good Morning Steve, Your experience directly parallels mine. The modern engine monitor consisting of all cylinder EGT and CHT indications combined with a good electronic fuel flow is not only a great aid in diagnosing problems, but it really helps train us in how the engine really operates! The ignition system needs to be in excellent shape. It is not unusual to find brand new spark plugs that fail a high power lean of peak magneto check right out of the box. I now consider my inflight, high power, magneto check to be much more important than the one traditionally performed before takeoff. It is a fact that many engines which do not run well lean of peak will be found to have small induction leaks. With an unsupercharged engine a comparison of a careful lean check performed at altitude and one done down low will generally find that leak. Do you use a lean spread check such as the one recommended by the GAMI folks? While I have been running on the lean side and working to balance my fuel nozzles and/or intake systems for well over fifty years, I had never thought of doing their lean check procedure before I bought my GAMI balanced fuel nozzles. That knowledge alone was well worth the purchase price. I still feel very comfortable struggling along without a good engine monitor, but it is one of the first places that I would spend my money if I bought a 'new to me' airplane. It is a lot more than just a nice toy. The saving of fuel via more precise control is nice, but much more important is the ability to catch minor engine problems easily and to be able to pin point the location of those impending difficulties. Having said all that, this is why I asked the question: Did you consider running your engine on the lean side after that one magneto failed? All that running on one mag does is retard the point of peak combustion pressure. Kinda like retarding the spark just a bit. Shouldn't be any problem at all. If you wanted to pick the power back up a bit, rechecking the peak on the one magneto and going on from there to your normal lean operating point should work just fine. Any thoughts? Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/3/2007 5:55:06 A.M. Central Daylight Time, steve2(at)sover.net writes: I don't know what other folks have found, but we've found one thing about LOP, and that is it's very intolerant of any faults..... Ignition, induction..... Everything needs to be in tip top shape. I think a lot of things you might not notice otherwise when running these things on the rich side, shows up LOP. The six probe EGT is an amazing gizmo. I've looked over and seen a spike in one jug and thought, now what? Cycle through the mags and find a bad plug, and confirm it on the ground. A cracked flange on an induction tube.... Shows up on the EGT. A lot of this stuff you can feel, even when its really subtle, but the EGT helps you find it. Steve ------------------------------------------------------------------------- ----- See what's new="_blank">Make AOL Your Homepage. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 03, 2007
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Good Morning Steve It is an interesting new world when we get good instrumentation, isn't it? I am not at all familiar with the intake tubes on the 540. Is there any possibility of an "Occult" (as George calls it) fuel transfer with your intake pipes? Always something new to be learned. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/3/2007 9:39:05 A.M. Central Daylight Time, steve2(at)sover.net writes: We did the test with having each of the injectors piddle into a Coke bottle. 5 lags just a little behind the others. (As an aside, a couple years ago that's how we found the rebuilt engine's fuel pump had had a chunk of thread come off and run through the pump, distributing chunks into the spider.) We even found the fuel injection line had nipple ends with different internal diameters, and changed the long number 5 and 6 lines to match the new style. It helped, but didn't totally cure it. ________________________________________________________________________________
From: "Tom Fisher" <tfisher(at)commandergroup.bc.ca>
Subject: Flap hanger corrosion
Date: Oct 03, 2007
Gentlemen, I am going through an annual, (again), and am badly in need of a Flap hanger due to corrosion. The part number is; 5240001-515, the location is (good luck); Left wing, Inboard flap, Outboard hanger, Outboard side. If anyone can get me one of those (in very good condition) this week please call me as soon as able, cell; 604-649-9320 (Vancouver, Canada). Thanks all, Tom Fisher C-GISS 680FLP (Mr.RPM) ________________________________________________________________________________
Subject: GREAT SOUND
Date: Oct 04, 2007
From: yourtcfg(at)aol.com
I was just watching TV and saw an old Twilight Zone episode called "The arri val" about a DC-3 that arrived with no one aboard.=C2- In one of the early scenes, you can clearly hear the sound of a pair of geared Lycs taking off, COOL!!=C2- jb -----Original Message----- From: James T. Addington <jtaddington(at)verizon.net> Sent: Tue, 2 Oct 2007 9:17 pm Subject: RE: Commander-List: Taildraggers BB, is that one of those airplanes with a training wheel in the back? HeHeHe Jim =C2- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list -server(at)matronics.com] On Behalf Of Bill Bow Sent: Tuesday, October 02, 2007 11:08 PM Subject: RE: Commander-List: Taildraggers =C2- That=99s great!=C2- I have taken my =9Csleek and clean=9D quintacycle (5 legs) out a nd burned up 399,200 lbs. (59,582 gallons) of kerosene this week. And I have used =9Ca little of rudder, not too much=9D and been successful .=C2- It=99s time to go home before it=99s =9Cmy own tai l=9D going by. bb =C2- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list -server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Tuesday, October 02, 2007 10:06 PM Subject: Commander-List: Taildraggers =C2- Thought you guys could appreciate this since many of you learned to fly in a taildragger.=C2- Enjoy! Taildragger Taildragger =C2- Taildragger, I hate your guts, I have the license, ratings and such. But to make you go straight is driving me nuts. With hours of teaching and the controls in my clutch. It takes a little rudder, easy, that's too much. You see, I learned to fly in a trycycle gear with one up front and two in the rear. She was sleek and clean and easy to steer But this miserasble thing with tires and struts Takes a little rudder, easy, that's too much. It demands your attention on the take-off roll or it heads towards Jone's as you pour on the coal. Gotta hang loose, don't over control. This wicked little plane is just too much. With a lot of zigzagging and words obscene I think I've mastered this slippery machine It's not that bad if you have the touch Just a little rudder, easy, that's too much. I relax for a second and from the corner of my eye, I suddenly realize with a gasp and a cry That's my own tail that's going by. You grounding looping wreck; I hate your guts, Give a little rudder, Great Scott, THAT'S TOO MUCH. Author Unknown Email and AIM finally together. You've gotta check out free AOL Mail! =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- -= - The Commander-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as the Subscriptions page, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: -= --> http://www.matronics.com/Navigator?Commander-List -======================== -= - NEW MATRONICS WEB FORUMS - -= Same great content now also available via the Web Forums! -= --> http://forums.matronics.com -======================== -= - The Commander-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as the Subscriptions page, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: -= --> http://www.matronics.com/Navigator?Commander-List -======================== -= - NEW MATRONICS WEB FORUMS - -= Same great content now also available via the Web Forums! -= --> http://forums.matronics.com -======================== ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http ://mail.aol.com ________________________________________________________________________________
From: "David Owens" <dowens(at)aerialviewpoint.com>
Subject: Re: GREAT SOUND
Date: Oct 04, 2007
But a DC-3 doesnt have geared lycs, so they used some other sound? David Owens Aerial Viewpoint N14AV AC-500A-Colemill ________________________________________________________________________________
Subject: Re: GREAT SOUND
Date: Oct 04, 2007
From: yourtcfg(at)aol.com
HI DON.? The sound was just running in the background, as airport "white noise" I thinks DC-3s are geared however.? jb But a DC-3 doesnt have geared lycs, so they used some other sound? -----Original Message----- From: David Owens <dowens(at)aerialviewpoint.com> Sent: Thu, 4 Oct 2007 7:56 am Subject: Re: Commander-List: GREAT SOUND But a DC-3 doesnt have geared lycs, so they used some other sound? ? ? ? ? David Owens Aerial Viewpoint N14AV AC-500A-Colemill ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: "Moe - Ross Racing Pistons" <moe(at)rosspistons.com>
Subject: GREAT SOUND
Date: Oct 04, 2007
Assuming that the DC3 had Curtiss-Wright R-1820 engines, they had prop reduction gears. Moe _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of yourtcfg(at)aol.com Sent: Thursday, October 04, 2007 9:59 AM Subject: Re: Commander-List: GREAT SOUND HI DON. The sound was just running in the background, as airport "white noise" I thinks DC-3s are geared however. jb But a DC-3 doesnt have geared lycs, so they used some other sound? -----Original Message----- From: David Owens <dowens(at)aerialviewpoint.com> Sent: Thu, 4 Oct 2007 7:56 am Subject: Re: Commander-List: GREAT SOUND But a DC-3 doesnt have geared lycs, so they used some other sound? David Owens Aerial Viewpoint N14AV AC-500A-Colemill _____ size=2 width="100%" align=center> Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
From: "David Owens" <dowens(at)aerialviewpoint.com>
Subject: Re: GREAT SOUND
Date: Oct 04, 2007
But of course they did! David Owens Aerial Viewpoint N14AV AC-500A-Colemill ________________________________________________________________________________
From: "Stan" <swperk(at)earthlink.net>
Subject: Arnie's 560 Commander
Date: Oct 04, 2007
Hi All, This is probably more of a question for Sir Barry, but I thought it might also be of general interest: I just got my October/November copy of Private Air magazine, and their cover story is about Arnold Palmer and his history with private aviation. Of interest, the article mentions that he once leased a Jet Commander, but before that, and more importantly to us, he owned a 560 Commander. There are three black and white photos of the 560, including one interior shot with Arnie sitting in the pilot's seat. The caption that accompanies the photos mis-identifies the 560 as "the hefty Rockwell Jet Commander"(!) What became of that 560? Regards, Stan N681SP ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: GREAT SOUND
Date: Oct 04, 2007
Aren't all OR most round engines geared? At least that was my impression. Don ----- Original Message ----- From: yourtcfg(at)aol.com To: commander-list(at)matronics.com Sent: Thursday, October 04, 2007 12:58 PM Subject: Re: Commander-List: GREAT SOUND HI DON. The sound was just running in the background, as airport "white noise" I thinks DC-3s are geared however. jb But a DC-3 doesnt have geared lycs, so they used some other sound? -----Original Message----- From: David Owens <dowens(at)aerialviewpoint.com> To: commander-list(at)matronics.com Sent: Thu, 4 Oct 2007 7:56 am Subject: Re: Commander-List: GREAT SOUND But a DC-3 doesnt have geared lycs, so they used some other sound? David Owens Aerial Viewpoint N14AV AC-500A-Colemill ------------------------------------------------------------------------- ----- Email and AIM finally together. You've gotta check out free AOL Mail! ------------------------------------------------------------------------- ----- 10/4/2007 8:59 AM ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 04, 2007
Subject: Re: GREAT SOUND
Good Evening Don, Most all of the larger ones are, but the ubiquitous R-985 and R-1340 are almost exclusively direct drive. There were a very few 985s that had gearing. Not sure if they were certificated or not, but at least one 985 with gearing for the propellor was used in a racing version of the Beechcraft Model 17. A high percentage of the 1340s were geared. Many of them were used in the Boeing 247 and the Nordyn Norseman, but the 1340s in all the production Harvards and Texans were all direct drive though many have had geared versions installed. That nice little Russian engine is built both ways! As Always, It All Depends! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator Stearman N3977A Brookeridge Air Park LL22 Downers Grove, IL 60516 630 985-8503 In a message dated 10/4/2007 8:37:33 P.M. Central Daylight Time, dongirod(at)bellsouth.net writes: Aren't all OR most round engines geared? At least that was my impression. Don ________________________________________________________________________________
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Oct 04, 2007
Video inside a working cylinder http://video.google.com/videoplay?docid=-5815350492893860613 -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=138200#138200 ________________________________________________________________________________
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Date: Oct 04, 2007
From: yourtcfg(at)aol.com
WAY COOL!!? jb -----Original Message----- From: N395V <airboss(at)excaliburaviation.com> Sent: Thu, 4 Oct 2007 7:07 pm Subject: Commander-List: Re: Lean side or rich side? Was: Pressure Carburetor? Video inside a working cylinder http://video.google.com/videoplay?docid=-5815350492893860613 -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=138200#138200 ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Date: Oct 04, 2007
That's very nice, Milt. Did you notice how far BTDC the ignition fires? I was looking for valve overlap but the footage cuts at the precise moment that it should happen. Although there is one frame where the inlet valve starts to open while the exhaust valve is completely closed, indicating that his particular engine doesn't have valve overlap. That technique to increase power without any penalty somewhere else, has been developed in the late 60's or so and then only in very exclusive high-performance engines. My guess is that this engine is of a pre-1960's design; it is probably an aircraft engine. Nico -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of N395V Sent: Thursday, October 04, 2007 7:08 PM Subject: Commander-List: Re: Lean side or rich side? Was: Pressure Carburetor? Video inside a working cylinder http://video.google.com/videoplay?docid=-5815350492893860613 -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=138200#138200 ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re: Lean side or rich side? Was: Pressure Carburetor?
Date: Oct 05, 2007
Where are the gerbils? ----- Original Message ----- From: "N395V" <airboss(at)excaliburaviation.com> Sent: Thursday, October 04, 2007 10:07 PM Subject: Commander-List: Re: Lean side or rich side? Was: Pressure Carburetor? > > > Video inside a working cylinder > > http://video.google.com/videoplay?docid=-5815350492893860613 > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=138200#138200 > > > ________________________________________________________________________________
Date: Oct 05, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Anyone like the GOOSE?
Hi all, Being a huge Grumman Goose fan, I was excited to see this company emerge: http://www.gooseseaplanes.com/ Anyone heard of these guys? Think they'll make it? Cheers, /John ________________________________________________________________________________
Date: Oct 05, 2007
From: "JTAddington" <jtaddington(at)verizon.net>
Subject: Anyone like the GOOSE?
One of my favorite planes. Thanks Jim Addington N444BD -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of John Vormbaum Sent: Friday, October 05, 2007 7:24 PM Subject: Commander-List: Anyone like the GOOSE? Hi all, Being a huge Grumman Goose fan, I was excited to see this company emerge: http://www.gooseseaplanes.com/ Anyone heard of these guys? Think they'll make it? Cheers, /John ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: Anyone like the GOOSE?
Date: Oct 05, 2007
A fellow pilot friend of mine has a Goose, previously owned by Alaska Airlines, which he let me fly. Was an experience, another friend has a Widgeon which I have flown in the USCG Aug. and down to Sun n Fun. Both were fun, I can imagine how a goose with PT 6 turbo props on would get up on plane in a hurry. However not many lakes in GA will let you TO and LND. So will stay with the Commander. Don ----- Original Message ----- From: "JTAddington" <jtaddington(at)verizon.net> Sent: Friday, October 05, 2007 9:01 PM Subject: RE: Commander-List: Anyone like the GOOSE? > > One of my favorite planes. > Thanks > Jim Addington > N444BD > > -----Original Message----- > From: owner-commander-list-server(at)matronics.com > [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of John > Vormbaum > Sent: Friday, October 05, 2007 7:24 PM > To: commander-list(at)matronics.com > Subject: Commander-List: Anyone like the GOOSE? > > > Hi all, > > Being a huge Grumman Goose fan, I was excited to see this company > emerge: http://www.gooseseaplanes.com/ > > Anyone heard of these guys? Think they'll make it? > > Cheers, > > /John > > > -- 6:53 PM > > ________________________________________________________________________________
From: "Barry Collman" <barry.collman@air-britain.co.uk>
Subject: Re: Arnie's 560 Commander
Date: Oct 08, 2007
Hi Stan, Apologies for the delay, but I only returned home last Friday and have been a couple of days getting over the jet-lag effect. My database reflects Arnie Palmer owning two Commanders, but neither was a straight 560. First one was a Model 500, s/n 685, N6285B. This he bought second-hand from Youngwood Metals Co Inc., of Youngwood, Pennsylvania on September 6th 1961 and on November 27th 1963 it was traded in to the Aero Commander Division, of Rockwell-Standard Corp for his next one, a Model 560F. There's a photo somewhere on "the net" of Arnie flying the 500 in formation with a few of the Blue Angels team. It is now in the Bahamas, as C6-BFS, with Abaco Air Ltd., of Marsh Harbour, Abaco. I've told them about its pedigree! The 560F was s/n 1364-64, N701AP although he re-registered it as N551VM just prior to a sale to Vasco Metals Corp.,of Latrobe, Pennsylvania on January 14th 1966. Presumably, the 1121 Jet Commander was acquired at this time, being s/n 52, also registered N701AP. Off his website, I emailed Arnie some years ago, asking for his recollections on flying the Commanders for the book, but he didn't reply. I similarly emailed Jack Nicklaus with the same result. May their drives never hit the fairway and their putts miss by yards ;-) Do the photos show a 560? If so, I'd certainly be interested in seeing them. I'm wondering though whether they are of the 500 (would have 2-blade props), or the captions have omitted the "F" from "560F". Great seeing you and Bob again at the Fly-In and hope you will both make it again next year! Very Best Regards, Barry ----- Original Message ----- From: Stan To: commander-list(at)matronics.com Sent: Friday, October 05, 2007 1:00 AM Subject: Commander-List: Arnie's 560 Commander Hi All, This is probably more of a question for Sir Barry, but I thought it might also be of general interest: I just got my October/November copy of Private Air magazine, and their cover story is about Arnold Palmer and his history with private aviation. Of interest, the article mentions that he once leased a Jet Commander, but before that, and more importantly to us, he owned a 560 Commander. There are three black and white photos of the 560, including one interior shot with Arnie sitting in the pilot's seat. The caption that accompanies the photos mis-identifies the 560 as "the hefty Rockwell Jet Commander"(!) What became of that 560? Regards, Stan N681SP ________________________________________________________________________________
From: "Deneal Schilmeister" <deneals(at)deneals.com>
Subject: Arnie's 560 Commander
Date: Oct 08, 2007
___________________________ Deneal Schilmeister, ATP LearJet St. Louis - Cincinnati 1997 SL500 http://deneals.com -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Barry Collman Sent: Monday, October 08, 2007 7:43 AM Subject: Re: Commander-List: Arnie's 560 Commander Hi Stan, Apologies for the delay, but I only returned home last Friday and have been a couple of days getting over the jet-lag effect. My database reflects Arnie Palmer owning two Commanders, but neither was a straight 560. First one was a Model 500, s/n 685, N6285B. This he bought second-hand from Youngwood Metals Co Inc., of Youngwood, Pennsylvania on September 6th 1961 and on November 27th 1963 it was traded in to the Aero Commander Division, of Rockwell-Standard Corp for his next one, a Model 560F. There's a photo somewhere on "the net" of Arnie flying the 500 in formation with a few of the Blue Angels team. It is now in the Bahamas, as C6-BFS, with Abaco Air Ltd., of Marsh Harbour, Abaco. I've told them about its pedigree! The 560F was s/n 1364-64, N701AP although he re-registered it as N551VM just prior to a sale to Vasco Metals Corp.,of Latrobe, Pennsylvania on January 14th 1966. Presumably, the 1121 Jet Commander was acquired at this time, being s/n 52, also registered N701AP. Off his website, I emailed Arnie some years ago, asking for his recollections on flying the Commanders for the book, but he didn't reply. I similarly emailed Jack Nicklaus with the same result. May their drives never hit the fairway and their putts miss by yards ;-) Do the photos show a 560? If so, I'd certainly be interested in seeing them. I'm wondering though whether they are of the 500 (would have 2-blade props), or the captions have omitted the "F" from "560F". Great seeing you and Bob again at the Fly-In and hope you will both make it again next year! Very Best Regards, Barry ________________________________________________________________________________
From: "Barry Collman" <barry.collman@air-britain.co.uk>
Subject: Re: Arnie's 560 Commander
Date: Oct 08, 2007
Hi Deneal, The picture on the left is obviously, with the 2-blade props., his Model 500. The picture on the right is his 560F. Are these the same photos that were published in the magazine? Thanks Deneal! Very Best Regards, Barry ----- Original Message ----- From: Deneal Schilmeister To: commander-list(at)matronics.com Sent: Monday, October 08, 2007 3:40 PM Subject: RE: Commander-List: Arnie's 560 Commander ___________________________ Deneal Schilmeister, ATP LearJet St. Louis - Cincinnati 1997 SL500 http://deneals.com -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Barry Collman Sent: Monday, October 08, 2007 7:43 AM To: commander-list(at)matronics.com Subject: Re: Commander-List: Arnie's 560 Commander Hi Stan, Apologies for the delay, but I only returned home last Friday and have been a couple of days getting over the jet-lag effect. My database reflects Arnie Palmer owning two Commanders, but neither was a straight 560. First one was a Model 500, s/n 685, N6285B. This he bought second-hand from Youngwood Metals Co Inc., of Youngwood, Pennsylvania on September 6th 1961 and on November 27th 1963 it was traded in to the Aero Commander Division, of Rockwell-Standard Corp for his next one, a Model 560F. There's a photo somewhere on "the net" of Arnie flying the 500 in formation with a few of the Blue Angels team. It is now in the Bahamas, as C6-BFS, with Abaco Air Ltd., of Marsh Harbour, Abaco. I've told them about its pedigree! The 560F was s/n 1364-64, N701AP although he re-registered it as N551VM just prior to a sale to Vasco Metals Corp.,of Latrobe, Pennsylvania on January 14th 1966. Presumably, the 1121 Jet Commander was acquired at this time, being s/n 52, also registered N701AP. Off his website, I emailed Arnie some years ago, asking for his recollections on flying the Commanders for the book, but he didn't reply. I similarly emailed Jack Nicklaus with the same result. May their drives never hit the fairway and their putts miss by yards ;-) Do the photos show a 560? If so, I'd certainly be interested in seeing them. I'm wondering though whether they are of the 500 (would have 2-blade props), or the captions have omitted the "F" from "560F". Great seeing you and Bob again at the Fly-In and hope you will both make it again next year! Very Best Regards, Barry ________________________________________________________________________________
Date: Oct 08, 2007
Subject: Re: Arnie's 560 Commander
From: Deneal Schilmeister <deneals(at)deneals.com>
Yes indeed, Barry. I should have sent the link so everyone can enjoy the story: http://www.privateairdaily.com/magazine/article/10558.html Thanks to Stan for pointing me in the proper direction! -- Deneal Schilmeister ATP Learjet St. Louis, Missouri USA http://deneals.com " Being involved in aviation is like meeting a beautiful woman you never forget" ....Cliff Robertson On 10/8/07 10:09 AM, "Barry Collman" <barry.collman@air-britain.co.uk> wrote: > Hi Deneal, > > The picture on the left is obviously, with the 2-blade props., his Model 500. > > The picture on the right is his 560F. > > Are these the same photos that were published in the magazine? > > Thanks Deneal! > > Very Best Regards, > Barry >> ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: Business
Date: Oct 08, 2007
Folks, this is not an aviation related thing (although I hope it will turn into one in the near future), but I thought since we have common bonds and are members of the Commander family, that it wouldn't offend if I share a new business venture with you. Much like sharing my passion for Commanders with my aviation-disinterested brother, who is totally over the wall about his ski boat. Take a look www.faithmugs.com <http://www.faithmugs.com/> - critique is welcome. Thanks for your indulgence. Nico ________________________________________________________________________________
From: MASON CHEVAILLIER <kamala(at)MSN.COM>
Subject:
Date: Oct 10, 2007
brock lorber, pls call or fwd phone #. tnx gmc 817-517-4977 ________________________________________________________________________________
From: "Ray Mansfield" <hcourier(at)cox.net>
Subject: Aero Commander 680 FLP Trim Tab Part
Date: Oct 11, 2007
Clear DayHello again, I am in need of three trim tab parts for the Aero Commander 680 FLP I fly. The part description and part nos. are as follows: PN 2835YC - Actuator PN 2440016-3 - Bracket PN 2440016-5 - Screw/pivot (need 2) The FBO maintenance folks who work on our plane have looked around and found the items but at an excessively high price. (I know, the market drives the price, but the word rip-off comes to mind in this case) If you have such parts available please let me know. I can get a diagram of the mechanism if needed, but these part numbers come from that diagram. Many of you have been helpful in the past...THANKS. Ray Mansfield 850-217-5185 ________________________________________________________________________________
From: mike floyd <floydgm(at)hotmail.com>
Subject: Aero Commander 680 FLP Trim Tab Part
Date: Oct 11, 2007
Ray, Central Air Southwest, John Towner, sent a flyer out offering a PMA trim a ctuator. This is their contact info. Kansas City Office-Satellite Corporate Office411 Lou Holland Dr.Kansas City , MO64116(816) 472-7711Fax (816) 472-1682 Mike From: hcourier(at)cox.netTo: commander-list(at)matronics.comSubject: Commander-Li st: Aero Commander 680 FLP Trim Tab PartDate: Thu, 11 Oct 2007 07:34:35 -05 00 Hello again, I am in need of three trim tab parts for the Aero Commander 680 FLP I fly. The part description and part nos. are as follows: PN 2835YC - Actuator PN 2440016-3 - Bracket PN 2440016-5 - Screw/pivot (need 2) The FBO maintenance folks who work on our plane have looked around and foun d the items but at an excessively high price. (I know, the market drives t he price, but the word rip-off comes to mind in this case) If you have such parts available please let me know. I can get a diagram o f the mechanism if needed, but these part numbers come from that diagram. Many of you have been helpful in the past...THANKS. Ray Mansfield 850-217-5185 _________________________________________________________________ ! ilnews /9j/4AAQSkZJRgABAgEASABIAAD/7QVoUGhvdG9zaG9wIDMuMAA4QklNA+0AAAAAABAASAAAAAEA AQBIAAAAAQABOEJJTQPzAAAAAAAIAAAAAAAAAAA4QklNBAoAAAAAAAEAADhCSU0nEAAAAAAACgAB AAAAAAAAAAI4QklNA/UAAAAAAEgAL2ZmAAEAbGZmAAYAAAAAAAEAL2ZmAAEAoZmaAAYAAAAAAAEA MgAAAAEAWgAAAAYAAAAAAAEANQAAAAEALQAAAAYAAAAAAAE4QklNA/gAAAAAAHAAAP////////// //////////////////8D6AAAAAD/////////////////////////////A+gAAAAA//////////// /////////////////wPoAAAAAP////////////////////////////8D6AAAOEJJTQQIAAAAAAAQ AAAAAQAAAkAAAAJAAAAAADhCSU0ECQAAAAAD9wAAAAEAAACAAAAAgAAAAYAAAMAAAAAD2wAYAAH/ 2P/gABBKRklGAAECAQBIAEgAAP/+ACdGaWxlIHdyaXR0ZW4gYnkgQWRvYmUgUGhvdG9zaG9wqCA0 LjAA/+4ADkFkb2JlAGSAAAAAAf/bAIQADAgICAkIDAkJDBELCgsRFQ8MDA8VGBMTFRMTGBEMDAwM DAwRDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAENCwsNDg0QDg4QFA4ODhQUDg4ODhQRDAwM DAwREQwMDAwMDBEMDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAwMDAwM/8AAEQgAgACAAwEiAAIRAQMR 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From: "Moe - Ross Racing Pistons" <moe(at)rosspistons.com>
Subject: Aero Commander 680 FLP Trim Tab Part
Date: Oct 11, 2007
Hi Ray, Jack Chappell probably has them, but apparently he doesn't monitor this forum. His phone is 951.371.7513 Regards, Moe Mills N680RR 680F(p) _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Ray Mansfield Sent: Thursday, October 11, 2007 5:35 AM Subject: Commander-List: Aero Commander 680 FLP Trim Tab Part Hello again, I am in need of three trim tab parts for the Aero Commander 680 FLP I fly. The part description and part nos. are as follows: PN 2835YC - Actuator PN 2440016-3 - Bracket PN 2440016-5 - Screw/pivot (need 2) The FBO maintenance folks who work on our plane have looked around and found the items but at an excessively high price. (I know, the market drives the price, but the word rip-off comes to mind in this case) If you have such parts available please let me know. I can get a diagram of the mechanism if needed, but these part numbers come from that diagram. Many of you have been helpful in the past...THANKS. Ray Mansfield 850-217-5185 ________________________________________________________________________________
Date: Oct 11, 2007
From: <hcourier(at)cox.net>
Subject: Aero Commander 680 FLP Trim Tab Part
Thanks Moe, I'll check with Jack. RM ---- Moe - Ross Racing Pistons wrote: > > > Hi Ray, > > > > Jack Chappell probably has them, but apparently he doesn't monitor this > forum. His phone is 951.371.7513 > > > > Regards, > > > > Moe Mills > > N680RR > > 680F(p) > > > > > > > > _____ > > From: owner-commander-list-server(at)matronics.com > [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Ray > Mansfield > Sent: Thursday, October 11, 2007 5:35 AM > To: Matronics List > Subject: Commander-List: Aero Commander 680 FLP Trim Tab Part > > > > Hello again, > > > > I am in need of three trim tab parts for the Aero Commander 680 FLP I fly. > The part description and part nos. are as follows: > > > > PN 2835YC - Actuator > > PN 2440016-3 - Bracket > > PN 2440016-5 - Screw/pivot (need 2) > > > > The FBO maintenance folks who work on our plane have looked around and found > the items but at an excessively high price. (I know, the market drives the > price, but the word rip-off comes to mind in this case) > > > > If you have such parts available please let me know. I can get a diagram of > the mechanism if needed, but these part numbers come from that diagram. > > Many of you have been helpful in the past...THANKS. > > Ray Mansfield > > 850-217-5185 > ________________________________________________________________________________
Date: Oct 12, 2007
From: "James T. Addington" <jtaddington(at)verizon.net>
Subject:
I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
From: "Richard & Jacqui Thompson" <RnJThompson(at)aol.com>
Subject:
Date: Oct 12, 2007
Jim, Jacqui and I send you our most sincere condolences. Cheers from OZ Richard -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of James T. Addington Sent: Friday, 12 October 2007 5:30 PM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re:
Date: Oct 12, 2007
So sorry. Steve Welebny ----- Original Message ----- From: James T. Addington To: James T. Addington Sent: Friday, October 12, 2007 3:29 AM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
From: <andrew.bridget(at)telus.net>
Subject: Re:
Date: Oct 12, 2007
Jim, so sad to hear this. You are still in our prayers. God bless, Andrew ----- Original Message ----- From: James T. Addington To: James T. Addington Sent: Friday, October 12, 2007 12:29 AM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
From: "Tom Fisher" <tfisher(at)commandergroup.bc.ca>
Subject: Re:
Date: Oct 12, 2007
So sorry Jim, I hope she was at peace in her final moments. Tom Fisher C-GISS 680FLP (Mr.RPM) ----- Original Message ----- From: James T. Addington To: James T. Addington Sent: Thursday, October 11, 2007 11:29 PM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
Date: Oct 12, 2007
From: "JTAddington" <jtaddington(at)verizon.net>
Subject: mander-List:
Thanks, my daughter, granddaughter and I will need all the prayers we can get. Thanks Jim N444BD _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of andrew.bridget(at)telus.net Sent: Friday, October 12, 2007 8:20 AM Subject: Re: Commander-List: Jim, so sad to hear this. You are still in our prayers. God bless, Andrew ----- Original Message ----- From: James T. <mailto:jtaddington(at)verizon.net> Addington Sent: Friday, October 12, 2007 12:29 AM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon href="http://www.matronics.com/Navigator?Commander-List">http://www.matronic s.com/Navigator?Commander-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
Date: Oct 12, 2007
From: "JTAddington" <jtaddington(at)verizon.net>
Subject: mander-List:
Thanks, and I did enjoy meeting you at the flyin Jim N444BD _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Richard & Jacqui Thompson Sent: Friday, October 12, 2007 2:52 AM Subject: RE: Commander-List: Jim, Jacqui and I send you our most sincere condolences. Cheers from OZ Richard -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of James T. Addington Sent: Friday, 12 October 2007 5:30 PM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
Date: Oct 12, 2007
From: Dave Phifer <dave@phifer-sys.com>
Subject: mander-List:
________________________________________________________________________________
Date: Oct 12, 2007
From: Donnie Rose <aquadiver99(at)yahoo.com>
Subject: Re: mander-List:
Jim, my most sincere condolences to you.=0A =0ADonnie Rose =0A205/492-8444 =0A =0A=0A=0A----- Original Message ----=0AFrom: James T. Addington <jtaddi ngton(at)verizon.net>=0ATo: James T. Addington =0ASen t: Friday, October 12, 2007 3:29:39 AM=0ASubject: Commander-List: =0A=0A I want to thank those that said a prayer for my wife but she lost her batt le with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at M ulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton.=0A Thanks=0A Jim Addin ==== =0A=0A=0A=0A=0A=0A =0A_________________________________ ___________________________________________________=0ABe a better Heartthro b. Get better relationship answers from someone who knows. Yahoo! Answers - ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject:
Date: Oct 12, 2007
Our deepest condolences, Jim. We mourn but not as if we are without hope. May the Lord comfort you and your family. Sincerely Nico _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of James T. Addington Sent: Friday, October 12, 2007 12:30 AM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ________________________________________________________________________________
Date: Oct 12, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: mander-List:
Jim, Our condolences to you & your family for your loss. /John & Sarah James T. Addington wrote: > > I want to thank those that said a prayer for my wife but she lost her > battle with cancer Wednesday morning. Visitation is Friday at 6:00 to > 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the > funeral will be at the First Baptist Church 1100 Malone, Denton. > > Thanks > > Jim Addingon > > > > * > > > * > > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: MASON CHEVAILLIER <kamala(at)MSN.COM>
Subject:
Date: Oct 12, 2007
brock lorber, please call or fwd your phone #. mason 817-517-4977 ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re:
Date: Oct 12, 2007
Jim; I am sorry to hear about your loss. You have my condolences. I am glad you have you family with you. Keep the faith, I lost my wife during the EAL fiasco, remember the poem, "Footprints in the Sand", just hang on to God's hand and he will get you through it. Never is easy, but time helps. Will keep you and your family in my prayers. I firmly believe, if you are a Christian, Heaven is a reward. God Bless, Don ----- Original Message ----- From: James T. Addington To: James T. Addington Sent: Friday, October 12, 2007 3:29 AM Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ------------------------------------------------------------------------- ----- 10/12/2007 11:10 AM ________________________________________________________________________________
Subject: Re:
Date: Oct 12, 2007
From: yourtcfg(at)aol.com
Jim, So sorry to hear of your loss of your wife.? She fought a good battle.? Our prayers are with you and your family.? Let us know if there is anything we can do for you. Warm Regards, Jim & Sue Metzger -----Original Message----- From: James T. Addington <jtaddington(at)verizon.net> Sent: Fri, 12 Oct 2007 12:29 am Subject: Commander-List: I want to thank those that said a prayer for my wife but she lost her battle with cancer Wednesday morning. Visitation is Friday at 6:00 to 8:00 at Mulkey Mason Funeral Home,705 N Locust, Denton, TX ?and the funeral will be at the First Baptist Church 1100 Malone, Denton. Thanks Jim Addingon ? ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: "David Owens" <dowens(at)aerialviewpoint.com>
Subject: Re:
Date: Oct 12, 2007
I am so sorry for your loss, Jim. David Owens Aerial Viewpoint N14AV AC-500A-Colemill ________________________________________________________________________________
From: <rlegg(at)austarnet.com.au>
Subject: mander-List:
Date: Oct 13, 2007
Dear Jim, My sincere condolences to you and your family at this very difficult time. My thoughts are with you over the forthcoming days and weeks. Please take great care. Cheers Russell ________________________________________________________________________________
From: "Barry Collman" <barry.collman@air-britain.co.uk>
Subject: Quest Aviation - Lake City,Florida
Date: Oct 14, 2007
Re: Commander-List: Arnie's 560 CommanderHi All, Is anyone on the list near Lake City, Florida? If so and they've got some time to spare, I'd like to know whether the wings of what was a Commander 680E are there with Quest Aviation, marked with Colombian registration "HK-2173". This was Serial Number 666-10. However, this is believed to have been confiscated in Mexico and was possibly with their Navy, as serial 'MT-1802' with a technical school at Veracruz. Last noted there in December 2001, "HK-2173" was reportedly noted with Quest Aviation in April 2004. I've Emailed several guys there off Quest's website 'Contact us' facility, but nobody has replied. Very Best Regards, Barry ________________________________________________________________________________
From: "Harry Merritt" <avtec2(at)bellsouth.net>
Subject: Re: Aero Commander 680 FLP Trim Tab Part
Date: Oct 14, 2007
Clear DayHarry think he has thim ! 321 267-3141 ----- Original Message ----- From: Ray Mansfield To: Matronics List Sent: Thursday, October 11, 2007 8:34 AM Subject: Commander-List: Aero Commander 680 FLP Trim Tab Part Hello again, I am in need of three trim tab parts for the Aero Commander 680 FLP I fly. The part description and part nos. are as follows: PN 2835YC - Actuator PN 2440016-3 - Bracket PN 2440016-5 - Screw/pivot (need 2) The FBO maintenance folks who work on our plane have looked around and found the items but at an excessively high price. (I know, the market drives the price, but the word rip-off comes to mind in this case) If you have such parts available please let me know. I can get a diagram of the mechanism if needed, but these part numbers come from that diagram. Many of you have been helpful in the past...THANKS. Ray Mansfield 850-217-5185 ________________________________________________________________________________
From: N560WM(at)aol.com
Date: Oct 15, 2007
Subject: Re: Quest Aviation - Lake City,Florida
I fly that way every Tuesday and Wednesday Andy ________________________________________________________________________________
Date: Oct 17, 2007
From: W J R HAMILTON <wjrhamilton(at)optusnet.com.au>
Subject: Pilot Door.
Folks, I am considering grafting a pilot door into ZK-DCF, a 500A. The door and surrounding structure will come from a written - off 500S, I am told the internal structure around the area is the same, does anybody know any different, or are there any serious practical pitfalls in such a modification. Cheers, Bill Hamilton ________________________________________________________________________________
Date: Oct 16, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: Pilot Door.
Hi Bill, I'm pretty sure the structure on your -A would be the same as the -B and -S models. I'm sure Jimbob or similar will chime in quickly and set me straight if I'm wrong! Mostly I'm chiming in because I saw that you were quoted in our US AOPA Magazine back in June, in an article called "A Cautionary Tale" about user fees, CASA, and the state of GA down under. It mentioned your tireless support of a strong GA environment there, and your success in Light Sport without onerous CASA oversight. We're going to have to take some lessons from you here in the US if things keep going the way they're going... Sorry to hijack your posting, /John W J R HAMILTON wrote: > Folks, > I am considering grafting a pilot door into ZK-DCF, a 500A. > The door and surrounding structure will come from a written - off > 500S, I am told the internal structure around the area is the same, > does anybody know any different, or are there any serious practical > pitfalls in such a modification. > Cheers, > Bill Hamilton > > > > > > * > > > * > > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: Tylor Hall <tylor.hall(at)sbcglobal.net>
Subject: Re: Pilot Door.
Date: Oct 16, 2007
Bill, The person that knows how to put doors in 500B is John Towner. All of his 35+ aircraft have the front door. Most of his aircraft are 500B that did not come with front doors. The are used to haul freight at night. The door is the easy part. It is the door frame that you need to remove from the other aircraft. I have flown a 500 with out and one with and the front door is a great feature. Tylor Hall On Oct 16, 2007, at 8:15 PM, W J R HAMILTON wrote: > Folks, > I am considering grafting a pilot door into ZK-DCF, a 500A. > The door and surrounding structure will come from a written - off > 500S, I am told the internal structure around the area is the same, > does anybody know any different, or are there any serious practical > pitfalls in such a modification. > Cheers, > Bill Hamilton > > ________________________________________________________________________________
Date: Oct 17, 2007
From: W J R HAMILTON <wjrhamilton(at)optusnet.com.au>
Subject: Re: Pilot Door.
Tyler, Thanks for that, we are (if we go ahead) going take a complete piece out of the wrecked 500S, door and frame. Cheers, Bill Hamilton At 14:11 17/10/2007, you wrote: >Bill, >The person that knows how to put doors in 500B is John Towner. >All of his 35+ aircraft have the front door. Most of his aircraft >are 500B that did not come with front doors. The are used to haul >freight at night. >The door is the easy part. It is the door frame that you need to >remove from the other aircraft. >I have flown a 500 with out and one with and the front door is a >great feature. >Tylor Hall ________________________________________________________________________________
Date: Oct 17, 2007
From: W J R HAMILTON <wjrhamilton(at)optusnet.com.au>
Subject: Re: Pilot Door.
John, Thanks for the kind words, it is a continuous battle, but at least the grass roots end, Recreational Aviation, is alive and well. Given some of the recent recruitment to CASA, we seem to be dealing with industrial grade Indian bureaucracy layered on top of an already Have a look at http://www.auf.asn.au/, aircraft `like the Jabiru (1200 + sold) do everything a C-152 does, but they are 20kt faster, about a third the cost to operate, and 10,000 h airframes in flying school service are showing no sign of deterioration --- a testimony to wet layup, instead of pre-pregs. Cheers, Bill Hamilton ---------- At 14:01 17/10/2007, you wrote: > >Hi Bill, > >I'm pretty sure the structure on your -A would be the same as the -B >and -S models. I'm sure Jimbob or similar will chime in quickly and >set me straight if I'm wrong! > >Mostly I'm chiming in because I saw that you were quoted in our US >AOPA Magazine back in June, in an article called "A Cautionary Tale" >about user fees, CASA, and the state of GA down under. It mentioned >your tireless support of a strong GA environment there, and your >success in Light Sport without onerous CASA oversight. We're going >to have to take some lessons from you here in the US if things keep >going the way they're going... > >Sorry to hijack your posting, > >/John ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: Pilot Door.
Date: Oct 17, 2007
Bill; I had nothing to do with it but, N2707B a 560E has had a pilot door installed and it works great. A big convenience. Don ----- Original Message ----- From: W J R HAMILTON To: commander-list(at)matronics.com Sent: Tuesday, October 16, 2007 10:15 PM Subject: Commander-List: Pilot Door. Folks, I am considering grafting a pilot door into ZK-DCF, a 500A. The door and surrounding structure will come from a written - off 500S, I am told the internal structure around the area is the same, does anybody know any different, or are there any serious practical pitfalls in such a modification. Cheers, Bill Hamilton ------------------------------------------------------------------------- ----- 10/16/2007 2:14 PM ________________________________________________________________________________
From: BillLeff1(at)aol.com
Date: Oct 20, 2007
Subject: Re: Pilot Door.
No Problem, the structure is the same. I put a front door in my 560F. Lot of work but well worth it. FYI the front door was originally developed for the military. The Aero Commander was the first aircraft used to develop Side Looking Radar for the Army. It blocked the cabin door so they need the front door to get in the aircraft. Bill Leff ________________________________________________________________________________
From: "Randy Dettmer, AIA" <rcdettmer(at)charter.net>
Subject: Engine Failures Update
Date: Oct 20, 2007
Back in February, I reported to the group my experience in losing the left engine in my 680F while experiencing trouble with the right engine - at the same time. Heres an update. After losing oil through the breather, with serious loss of oil pressure, the left engine threw a rod (the rod separated at the crank). The right engine lost 2-3 gallons through the breather during the previous one hour leg, and made so much metal it must be re-built. Heres the scenario - both engines lost a huge amount of oil through the breathers (the crank cases became pressurized), both incidents occurred at the same time, at 5.5. hrs after the annual inspection. Both engines had cylinders replaced during the annual inspection (2 on the right, 1 on the left). I cannot believe that these episodes are a coincidence. My mechanic (ex-mechanic now), Morris Kernick (who has maintained the airplane for the past 7 years) did not put the required break-in oil in the engines after cylinder replacement (as specifically recommended by Lycoming). He says that it is not necessary. Several engine experts who have examined the rings in the replaced cylinders indicate that they look too used to be 5.5. hours old. Morris and the cylinder shop deny that they are used. Central Cylinder in Omaha, NE is currently re-building the engines (at $50K each). They indicate that the cylinder walls are glazed, which is caused by over heating, and can be a cause of excessive blow-by and crankcase pressurization. I have always been very careful about temps, so the only time the engines could be overheated is during a ground test run. Morris Kernick has not taken any responsibility for the situation. I have been very disappointed in his lack of support and accountability. He has been virtually silent since the incident. I have had to call him each time to discuss the situation. He has not called me once. He says that nothing he did caused the failures. Whether or not Morris caused the problems, I would have expected him to stand behind his work and to at least do his best to trouble shoot the problems and help me with a solution. We still do not know definitely what caused the failures. Morris did give me an engine core, which I would value at around $15-20K. I believe that he is hoping that the engine core will be a cheap way out of being accountable for the work leaving his shop. At this time, I am still analyzing options to recover some of the significant expenses incurred because of this incident. In any case, I wanted to share my story. I have always liked Morris, and have appreciated his vast knowledge about Commanders. Morris does not have an A&P license, and relies on his employee to sign off all work done in his shop. I believe this situation may be a result of his conviction for falsifying maintenance records. Because of these factors, and my recent experience, I cannot trust him to provide me with competent service service that is so important to the safety and lives of the people that I carry in my airplane. I feel obligated to share these details with my fellow Commander owners, so that you can make your own conclusions. The engines should be completed in several more weeks, and will be shipped to SNS and installed on the airplane by Dave Teeters at Airmotive Specialties. I am looking forward to getting N6253X back in the air. Its been a long 7 months. Randy Dettmer, AIA 680F/N6253X 663 Hill Street, San Luis Obispo, CA 93405 805 541 4864 / Fax 805 541 4865 http://www.dettmerarchitecture.com/ <http://www.dettmerarchitecture.com/> ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: Engine Failures Update
Date: Oct 20, 2007
Sorry to hear the results but I'm not surprised. bilbo _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Randy Dettmer, AIA Sent: Saturday, October 20, 2007 5:03 PM Subject: Commander-List: Engine Failures Update Back in February, I reported to the group my experience in losing the left engine in my 680F while experiencing trouble with the right engine - at the same time. Here's an update. After losing oil through the breather, with serious loss of oil pressure, the left engine threw a rod (the rod separated at the crank). The right engine lost 2-3 gallons through the breather during the previous one hour leg, and made so much metal it must be re-built. Here's the scenario - both engines lost a huge amount of oil through the breathers (the crank cases became pressurized), both incidents occurred at the same time, at 5.5. hrs after the annual inspection. Both engines had cylinders replaced during the annual inspection (2 on the right, 1 on the left). I cannot believe that these episodes are a coincidence. My mechanic (ex-mechanic now), Morris Kernick (who has maintained the airplane for the past 7 years) did not put the required break-in oil in the engines after cylinder replacement (as specifically recommended by Lycoming). He says that it is not necessary. Several engine experts who have examined the rings in the replaced cylinders indicate that they look too "used" to be 5.5. hours old. Morris and the cylinder shop deny that they are used. Central Cylinder in Omaha, NE is currently re-building the engines (at $50K each). They indicate that the cylinder walls are glazed, which is caused by over heating, and can be a cause of excessive "blow-by" and crankcase pressurization. I have always been very careful about temps, so the only time the engines could be overheated is during a ground test run. Morris Kernick has not taken any responsibility for the situation. I have been very disappointed in his lack of support and accountability. He has been virtually silent since the incident. I have had to call him each time to discuss the situation. He has not called me once. He says that nothing he did caused the failures. Whether or not Morris caused the problems, I would have expected him to stand behind his work and to at least do his best to trouble shoot the problems and help me with a solution. We still do not know definitely what caused the failures. Morris did give me an engine core, which I would value at around $15-20K. I believe that he is hoping that the engine core will be a cheap way out of being accountable for the work leaving his shop. At this time, I am still analyzing options to recover some of the significant expenses incurred because of this incident. In any case, I wanted to share my story. I have always liked Morris, and have appreciated his vast knowledge about Commanders. Morris does not have an A&P license, and relies on his employee to sign off all work done in his shop. I believe this situation may be a result of his conviction for falsifying maintenance records. Because of these factors, and my recent experience, I cannot trust him to provide me with competent service - service that is so important to the safety and lives of the people that I carry in my airplane. I feel obligated to share these details with my fellow Commander owners, so that you can make your own conclusions. The engines should be completed in several more weeks, and will be shipped to SNS and installed on the airplane by Dave Teeters at Airmotive Specialties. I am looking forward to getting N6253X back in the air. It's been a long 7 months. Randy Dettmer, AIA 680F/N6253X 663 Hill Street, San Luis Obispo, CA 93405 805 541 4864 / Fax 805 541 4865 <http://www.dettmerarchitecture.com/> http://www.dettmerarchitecture.com/ ________________________________________________________________________________
Date: Oct 21, 2007
From: W J R HAMILTON <wjrhamilton(at)optusnet.com.au>
Subject: Re: Pilot Door.
Bill, Very interesting historic note, thanks for that. Cheers, Bill Hamilton At 14:58 20/10/2007, you wrote: >No Problem, the structure is the same. I put a front door in my >560F. Lot of work but well worth it. FYI the front door was >originally developed for the military. The Aero Commander was the >first aircraft used to develop Side Looking Radar for the Army. It >blocked the cabin door so they need the front door to get in the aircraft. > >Bill Leff > > >---------- >See what's ________________________________________________________________________________
From: "Jerry Sprayberry" <capnspray_611(at)hotmail.com>
Subject: Re: Engine Failures Update
Date: Oct 21, 2007
Randy, Thank you for sharing your experience with your 680F, If it will make you feel better I, also have had three "UN-EXPLAINED" oil loss on the left side of my 680F, I know it is the breather system for sure, but I find that it happens within :20 of take-off on a cold day? Beware of your Mechanic he may be hazardous to your health. Jerry ----- Original Message ----- From: Randy Dettmer, AIA To: Commander Chat Sent: Saturday, October 20, 2007 5:03 PM Subject: Commander-List: Engine Failures Update Back in February, I reported to the group my experience in losing the left engine in my 680F while experiencing trouble with the right engine - at the same time. Here's an update. After losing oil through the breather, with serious loss of oil pressure, the left engine threw a rod (the rod separated at the crank). The right engine lost 2-3 gallons through the breather during the previous one hour leg, and made so much metal it must be re-built. Here's the scenario - both engines lost a huge amount of oil through the breathers (the crank cases became pressurized), both incidents occurred at the same time, at 5.5. hrs after the annual inspection. Both engines had cylinders replaced during the annual inspection (2 on the right, 1 on the left). I cannot believe that these episodes are a coincidence. My mechanic (ex-mechanic now), Morris Kernick (who has maintained the airplane for the past 7 years) did not put the required break-in oil in the engines after cylinder replacement (as specifically recommended by Lycoming). He says that it is not necessary. Several engine experts who have examined the rings in the replaced cylinders indicate that they look too "used" to be 5.5. hours old. Morris and the cylinder shop deny that they are used. Central Cylinder in Omaha, NE is currently re-building the engines (at $50K each). They indicate that the cylinder walls are glazed, which is caused by over heating, and can be a cause of excessive "blow-by" and crankcase pressurization. I have always been very careful about temps, so the only time the engines could be overheated is during a ground test run. Morris Kernick has not taken any responsibility for the situation. I have been very disappointed in his lack of support and accountability. He has been virtually silent since the incident. I have had to call him each time to discuss the situation. He has not called me once. He says that nothing he did caused the failures. Whether or not Morris caused the problems, I would have expected him to stand behind his work and to at least do his best to trouble shoot the problems and help me with a solution. We still do not know definitely what caused the failures. Morris did give me an engine core, which I would value at around $15-20K. I believe that he is hoping that the engine core will be a cheap way out of being accountable for the work leaving his shop. At this time, I am still analyzing options to recover some of the significant expenses incurred because of this incident. In any case, I wanted to share my story. I have always liked Morris, and have appreciated his vast knowledge about Commanders. Morris does not have an A&P license, and relies on his employee to sign off all work done in his shop. I believe this situation may be a result of his conviction for falsifying maintenance records. Because of these factors, and my recent experience, I cannot trust him to provide me with competent service - service that is so important to the safety and lives of the people that I carry in my airplane. I feel obligated to share these details with my fellow Commander owners, so that you can make your own conclusions. The engines should be completed in several more weeks, and will be shipped to SNS and installed on the airplane by Dave Teeters at Airmotive Specialties. I am looking forward to getting N6253X back in the air. It's been a long 7 months. Randy Dettmer, AIA 680F/N6253X 663 Hill Street, San Luis Obispo, CA 93405 805 541 4864 / Fax 805 541 4865 http://www.dettmerarchitecture.com/ ________________________________________________________________________________
From: "Robert S. Randazzo" <rsrandazzo(at)precisionmanuals.com>
Subject: Engine Failures Update
Date: Oct 21, 2007
Gents- For someone who has never heard of this phenomenon- can anyone give a good technical explanation of what exactly is happening to cause the oil to blow out the breather system- and how does one check for it- prevent it, etc? I'm running TCM engines on the 685, but I'm assuming it can happen there as well? Robert S.Randazzo _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Jerry Sprayberry Sent: Sunday, October 21, 2007 4:41 PM Subject: Re: Commander-List: Engine Failures Update Randy, Thank you for sharing your experience with your 680F, If it will make you feel better I, also have had three "UN-EXPLAINED" oil loss on the left side of my 680F, I know it is the breather system for sure, but I find that it happens within :20 of take-off on a cold day? Beware of your Mechanic he may be hazardous to your health. Jerry ----- Original Message ----- From: Randy <mailto:rcdettmer(at)charter.net> Dettmer, AIA Sent: Saturday, October 20, 2007 5:03 PM Subject: Commander-List: Engine Failures Update Back in February, I reported to the group my experience in losing the left engine in my 680F while experiencing trouble with the right engine - at the same time. Here's an update. After losing oil through the breather, with serious loss of oil pressure, the left engine threw a rod (the rod separated at the crank). The right engine lost 2-3 gallons through the breather during the previous one hour leg, and made so much metal it must be re-built. Here's the scenario - both engines lost a huge amount of oil through the breathers (the crank cases became pressurized), both incidents occurred at the same time, at 5.5. hrs after the annual inspection. Both engines had cylinders replaced during the annual inspection (2 on the right, 1 on the left). I cannot believe that these episodes are a coincidence. My mechanic (ex-mechanic now), Morris Kernick (who has maintained the airplane for the past 7 years) did not put the required break-in oil in the engines after cylinder replacement (as specifically recommended by Lycoming). He says that it is not necessary. Several engine experts who have examined the rings in the replaced cylinders indicate that they look too "used" to be 5.5. hours old. Morris and the cylinder shop deny that they are used. Central Cylinder in Omaha, NE is currently re-building the engines (at $50K each). They indicate that the cylinder walls are glazed, which is caused by over heating, and can be a cause of excessive "blow-by" and crankcase pressurization. I have always been very careful about temps, so the only time the engines could be overheated is during a ground test run. Morris Kernick has not taken any responsibility for the situation. I have been very disappointed in his lack of support and accountability. He has been virtually silent since the incident. I have had to call him each time to discuss the situation. He has not called me once. He says that nothing he did caused the failures. Whether or not Morris caused the problems, I would have expected him to stand behind his work and to at least do his best to trouble shoot the problems and help me with a solution. We still do not know definitely what caused the failures. Morris did give me an engine core, which I would value at around $15-20K. I believe that he is hoping that the engine core will be a cheap way out of being accountable for the work leaving his shop. At this time, I am still analyzing options to recover some of the significant expenses incurred because of this incident. In any case, I wanted to share my story. I have always liked Morris, and have appreciated his vast knowledge about Commanders. Morris does not have an A&P license, and relies on his employee to sign off all work done in his shop. I believe this situation may be a result of his conviction for falsifying maintenance records. Because of these factors, and my recent experience, I cannot trust him to provide me with competent service - service that is so important to the safety and lives of the people that I carry in my airplane. I feel obligated to share these details with my fellow Commander owners, so that you can make your own conclusions. The engines should be completed in several more weeks, and will be shipped to SNS and installed on the airplane by Dave Teeters at Airmotive Specialties. I am looking forward to getting N6253X back in the air. It's been a long 7 months. Randy Dettmer, AIA 680F/N6253X 663 Hill Street, San Luis Obispo, CA 93405 805 541 4864 / Fax 805 541 4865 <http://www.dettmerarchitecture.com/> http://www.dettmerarchitecture.com/ ________________________________________________________________________________
From: CloudCraft(at)aol.com
Date: Oct 21, 2007
Subject: Re: Engine Failures Update
In a message dated 21-Oct-07 17:56:38 Pacific Daylight Time, rsrandazzo(at)precisionmanuals.com writes: For someone who has never heard of this phenomenon- can anyone give a good technical explanation of what exactly is happening to cause the oil to blow out the breather system- and how does one check for it- prevent it, etc? Robert, This will be a (poor) explanation of either very loose science, or, very tight magic. I watched the crew at Down Town Airpark place an airspeed indicator rigged to a tube that was placed over the crank case breather of an IGSO-540 on an AC-680-FL. They were literally measuring the "wind" coming out of the breather. Sorry that I can not recall what value was used for the diagnostic, but a certain "airspeed" meant that rings were bad on cylinders and letting the compression stroke leak past the piston and pressurize the crank case. Based on this test, one engine was top overhauled after this check and ended up being the only strong engine on the airplane. Wing Commander Gordon ________________________________________________________________________________
From: CloudCraft(at)aol.com
Date: Oct 22, 2007
Subject: Cockpits!
Gentlemen! After sending this link to a select few of my friends, I decided this web site is just too good not to pass on to everyone in aviation that I know. I have my opinion as to which of these are proper cockpits, but as the French would say, "Each to his own fish." Enjoy! _Special Cockpit Issue First Quarter 2007_ (http://www.codeonemagazine.com/test/archives/2007/articles/jan_07/cockpits/cockpits.html) Wing Commander Gordon ________________________________________________________________________________
From: "Robert S. Randazzo" <rsrandazzo(at)precisionmanuals.com>
Subject: Engine Failures Update
Date: Oct 21, 2007
WCG- Thanks for the explanation- that actually does help my understanding of what issue is taking place. Every time I think I know my piston engines- something like this comes up- and I start thinking turbines are a better idea. :-p Robert _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of CloudCraft(at)aol.com Sent: Sunday, October 21, 2007 8:59 PM Subject: Re: Commander-List: Engine Failures Update In a message dated 21-Oct-07 17:56:38 Pacific Daylight Time, rsrandazzo(at)precisionmanuals.com writes: For someone who has never heard of this phenomenon- can anyone give a good technical explanation of what exactly is happening to cause the oil to blow out the breather system- and how does one check for it- prevent it, etc? Robert, This will be a (poor) explanation of either very loose science, or, very tight magic. I watched the crew at Down Town Airpark place an airspeed indicator rigged to a tube that was placed over the crank case breather of an IGSO-540 on an AC-680-FL. They were literally measuring the "wind" coming out of the breather. Sorry that I can not recall what value was used for the diagnostic, but a certain "airspeed" meant that rings were bad on cylinders and letting the compression stroke leak past the piston and pressurize the crank case. Based on this test, one engine was top overhauled after this check and ended up being the only strong engine on the airplane. Wing Commander Gordon _____ __________ NOD32 2605 (20071022) Information __________ ________________________________________________________________________________
From: "Jerry Sprayberry" <capnspray_611(at)hotmail.com>
Subject: Re: Cockpits!
Date: Oct 22, 2007
CDR. Thanks, for keeping me up so late. I saved them all for reference when I do my next Panel up-grade. Nice hearing from you. Jerry ----- Original Message ----- From: CloudCraft(at)aol.com To: commander-list(at)matronics.com Sent: Monday, October 22, 2007 12:10 AM Subject: Commander-List: Cockpits! Gentlemen! After sending this link to a select few of my friends, I decided this web site is just too good not to pass on to everyone in aviation that I know. I have my opinion as to which of these are proper cockpits, but as the French would say, "Each to his own fish." Enjoy! Special Cockpit Issue First Quarter 2007 Wing Commander Gordon ------------------------------------------------------------------------- ----- --> http://forums.matronics.com =========== ________________________________________________________________________________
Subject: Re: Engine Failures Update
From: "N395V" <airboss(at)excaliburaviation.com>
Date: Oct 22, 2007
Depending on where you place the tip of the overboard dump and how you cut the tip can determine whether or not you suck oil out. As WCG mentioned bad pistos willl pressurize the case. Placement of the drain end in a low pressure airflow will "suck" the oil out. Another common problem is overfilling with oil those dip sticks aren't exactly precise and sometimes running a quart less than you have been can fix the problem. The tip of the tube needs to be placed in a high pressure area and cut at a 45 deg angle facing forward so as to provide a slight back pressure. Robert dont worry 414C ain't gonna siphon. If you start blowing oil you have an engine problem. It does sound though like Randy's problem was dueto something unrelated to the above. -------- Milt 2003 F1 Rocket 2006 Radial Rocket Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141071#141071 ________________________________________________________________________________
From: N560WM(at)aol.com
Date: Oct 22, 2007
Subject: Engine Failures
I am a complete ignorant as compared to all of you, but in 20 years of aviation I had been told by most mechanics that is not necessary to use mineral oil, after tops. I just did one 20 hours ago and used 100 like always, will take your advice under consideration. Andy ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re: Engine Failures Update
Date: Oct 22, 2007
Another way you can lose oil..... Some years ago I was flying a turbo 206 for photo survey work. It was bitterly cold and the engine was preheated. We were sitting there just slowly warming up when I thought I saw something out of the corner of my eye. I turned around (the 206 has back window) and I saw clouds of smoke blowing out the exhaust. The aircraft's owner was running an air oil seperator, to recover oil to try to keep the camera lens clean. (I no longer believe in agressive crankcase vapor recover, for a number of reasons.) Even with the engine preheat, the seperator remained cold enough to freeze solid from water vapor exiting the crankcase. The crankcase built up so much pressure it blew a quart or two of oil out of the engine in no time. I've heard of engines blowing out the front seal from this. (I think my dad had this happen in a C-180. I'll have to ask.) I thought this was the reason that the 500 series relocated the breather to out the top near the exhaust, instead of the original system. I did think about the failure of those two engines with the replaced jugs. I can't imagine the type of engine oil as being responsible for losing a rod on a new jug. Ring clearance too tight? ----- Original Message ----- From: "N395V" <airboss(at)excaliburaviation.com> Sent: Monday, October 22, 2007 8:31 AM Subject: Commander-List: Re: Engine Failures Update > > > Depending on where you place the tip of the overboard dump and how you cut > the tip can determine whether or not you suck oil out. > > As WCG mentioned bad pistos willl pressurize the case. Placement of the > drain end in a low pressure airflow will "suck" the oil out. > > Another common problem is overfilling with oil those dip sticks aren't > exactly precise and sometimes running a quart less than you have been can > fix the problem. > > The tip of the tube needs to be placed in a high pressure area and cut at > a 45 deg angle facing forward so as to provide a slight back pressure. > > Robert dont worry 414C ain't gonna siphon. If you start blowing oil you > have an engine problem. > > It does sound though like Randy's problem was dueto something unrelated to > the above. > > -------- > Milt > 2003 F1 Rocket > 2006 Radial Rocket > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=141071#141071 > > > ________________________________________________________________________________
Date: Oct 22, 2007
From: Dan Farmer <daniellfarmer(at)yahoo.com>
Subject: Fwd: Warning from Pakistan
________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: Fwd: Warning from Pakistan
Date: Oct 22, 2007
No warning from Pakistan... Message was empty. -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Dan Farmer Sent: Monday, October 22, 2007 10:13 AM Subject: Commander-List: Fwd: Warning from Pakistan ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Re: Fwd: Warning from Pakistan
Date: Oct 22, 2007
Maybe its too late....... ----- Original Message ----- From: "nico css" <nico(at)cybersuperstore.com> Sent: Monday, October 22, 2007 2:25 PM Subject: RE: Commander-List: Fwd: Warning from Pakistan > > > No warning from Pakistan... > Message was empty. > > > -----Original Message----- > From: owner-commander-list-server(at)matronics.com > [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Dan Farmer > Sent: Monday, October 22, 2007 10:13 AM > To: Jerry Susan Farmer > Subject: Commander-List: Fwd: Warning from Pakistan > > > ________________________________________________________________________________
From: "David Owens" <dowens(at)aerialviewpoint.com>
Subject: Re: Fwd: Warning from Pakistan
Date: Oct 22, 2007
Here is the warning as I saw it as an att... I guess this could be a reason why... David Owens Aerial Viewpoint N14AV AC-500A-Colemill ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Air Show attachment
Date: Oct 24, 2007
Nico; A friend send me a slide show of the airshow at Dayton this year, a lot of P-51's with some interesting stories. Since I can't put an attachment on the site, if you will give me email address, I will send it to you and maybe you will put it on your site. Don ________________________________________________________________________________
Date: Oct 24, 2007
From: "JTAddington" <jtaddington(at)verizon.net>
Subject: Air Show attachment
Don, could I get you to send a copy to me at jtaddington(at)verizon.net. Thanks Jim Addington N444BD _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Don Sent: Wednesday, October 24, 2007 5:40 PM Subject: Commander-List: Air Show attachment Nico; A friend send me a slide show of the airshow at Dayton this year, a lot of P-51's with some interesting stories. Since I can't put an attachment on the site, if you will give me email address, I will send it to you and maybe you will put it on your site. Don ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: Air Show attachment
Date: Oct 24, 2007
Sure, send it to nico (at) teletuition (dot) org replacing the (at) and (dot) with the correct symbols. Nico _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Don Sent: Wednesday, October 24, 2007 3:40 PM Subject: Commander-List: Air Show attachment Nico; A friend send me a slide show of the airshow at Dayton this year, a lot of P-51's with some interesting stories. Since I can't put an attachment on the site, if you will give me email address, I will send it to you and maybe you will put it on your site. Don ________________________________________________________________________________
Date: Oct 25, 2007
From: W J R HAMILTON <wjrhamilton(at)optusnet.com.au>
Subject: AC 500S
Folks, I am looking for a door handle and lock parts for a 500S door. There will probably be other bits and pieces, I won't really know until I pick up the door and a large chunk of surrounding fuselage. This is the door I am going to graft into the 500A. Cheers, Bill Hamilton ZK-DCF ________________________________________________________________________________
From: "Steve at Col-East" <steve2(at)sover.net>
Subject: Commander Lost
Date: Oct 25, 2007
Uh-oh. Just spotted this. http://www.ntsb.gov/ntsb/brief.asp?ev_id 071023X01633&key=1 Steve ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: N6370U crash
Date: Oct 25, 2007
Picutre of the wreck. and some journalistic drivel http://discussions.flightaware.com/viewtopic.php?p=36199 ________________________________________________________________________________
Date: Oct 25, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: N6370U crash
I remember reading about this when it happened. When I armchair-quarterbacked it the first time, I guessed CFIT. Now it looks like it may have swallowed a valve on the right engine. With 20,750 hours of experience, it's a tragedy that he couldn't manage the single engine condition. The original article listed the airplane as a 560, but the manufacture date as 1964.....which would make it a 560F, and there aren't too many of those around. nico css wrote: > > Picutre of the wreck and some journalistic drivel > > http://discussions.flightaware.com/viewtopic.php?p=36199 > > * > > > * > > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
Date: Oct 25, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: N6370U crash
Duh, just noticed in the NTSB report that it was a 560F. nico css wrote: > > Picutre of the wreck and some journalistic drivel > > http://discussions.flightaware.com/viewtopic.php?p=36199 > > * > > > * > > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: "Moe - Ross Racing Pistons" <moe(at)rosspistons.com>
Subject: N6370U crash
Date: Oct 25, 2007
Why would one shut down an engine because it gobbled one exhaust valve? Evan with two exhaust valves broken there will be some power available. Moe N680RR 680F(p) -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of John Vormbaum Sent: Thursday, October 25, 2007 10:51 AM Subject: Re: Commander-List: N6370U crash I remember reading about this when it happened. When I armchair-quarterbacked it the first time, I guessed CFIT. Now it looks like it may have swallowed a valve on the right engine. With 20,750 hours of experience, it's a tragedy that he couldn't manage the single engine condition. The original article listed the airplane as a 560, but the manufacture date as 1964.....which would make it a 560F, and there aren't too many of those around. nico css wrote: > > Picutre of the wreck. and some journalistic drivel > > http://discussions.flightaware.com/viewtopic.php?p=36199 > > * > > > * > > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: CloudCraft(at)aol.com
Date: Oct 25, 2007
Subject: Re: N6370U crash
In a message dated 25-Oct-07 10:52:43 Pacific Daylight Time, john(at)vormbaum.com writes: I remember reading about this when it happened. When I armchair-quarterbacked it the first time, I guessed CFIT. Now it looks like it may have swallowed a valve on the right engine. With 20,750 hours of experience, it's a tragedy that he couldn't manage the single engine condition. As long as we're armchair-quarterbacking, I can't help but wonder if there was fuel contamination (Jet-A?). Seems unlikely that the loss of power on one engine, subsequently feathered, would not allow continued flight, unless the second engine was on its way out. Not much fuel remaining in the wreckage, was there? We also have to allow for incapacitation of the pilot. Wing Commander Gordon ________________________________________________________________________________
Date: Oct 25, 2007
From: John Vormbaum <john(at)vormbaum.com>
Subject: Re: N6370U crash
I immediately thought of misfueling. I still fear that and am always present when my airplane is fueled.... CloudCraft(at)aol.com wrote: > In a message dated 25-Oct-07 10:52:43 Pacific Daylight Time, > john(at)vormbaum.com writes: > > I remember reading about this when it happened. When I > armchair-quarterbacked it the first time, I guessed CFIT. Now it > looks > like it may have swallowed a valve on the right engine. With 20,750 > hours of experience, it's a tragedy that he couldn't manage the > single > engine condition. > > *As long as we're armchair-quarterbacking, I can't help but wonder if > there was fuel contamination (Jet-A?). Seems unlikely that the loss > of power on one engine, subsequently feathered, would not allow > continued flight, unless the second engine was on its way out. * > ** > *Not much fuel remaining in the wreckage, was there?* > ** > *We also have to allow for incapacitation of the pilot.* > ** > *Wing Commander Gordon* > > > ------------------------------------------------------------------------ > http://www.matronics.com/Navigator?Commander-List > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: N6370U crash
Date: Oct 25, 2007
I was so untrusting that I always put the fuel in. Maybe that's neurotic. bb -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of John Vormbaum Sent: Thursday, October 25, 2007 2:54 PM Subject: Re: Commander-List: N6370U crash I immediately thought of misfueling. I still fear that and am always present when my airplane is fueled.... CloudCraft(at)aol.com wrote: > In a message dated 25-Oct-07 10:52:43 Pacific Daylight Time, > john(at)vormbaum.com writes: > > I remember reading about this when it happened. When I > armchair-quarterbacked it the first time, I guessed CFIT. Now it > looks > like it may have swallowed a valve on the right engine. With 20,750 > hours of experience, it's a tragedy that he couldn't manage the > single > engine condition. > > *As long as we're armchair-quarterbacking, I can't help but wonder if > there was fuel contamination (Jet-A?). Seems unlikely that the loss > of power on one engine, subsequently feathered, would not allow > continued flight, unless the second engine was on its way out. * > ** > *Not much fuel remaining in the wreckage, was there?* > ** > *We also have to allow for incapacitation of the pilot.* > ** > *Wing Commander Gordon* > > > ------------------------------------------------------------------------ > http://www.matronics.com/Navigator?Commander-List > > __________ NOD32 2521 (20070911) Information __________ > ________________________________________________________________________________
From: CloudCraft(at)aol.com
Date: Oct 25, 2007
Subject: Re: N6370U crash
In a message dated 25-Oct-07 12:04:55 Pacific Daylight Time, bowing74(at)earthlink.net writes: I was so untrusting that I always put the fuel in. Maybe that's neurotic. You are in desperate need of psychiatric help. But then, you are not in need of a mortician, are you? Wing Commander Gordon ________________________________________________________________________________
Subject: N6370U crash [bcc][faked-from][html-rem]
Date: Oct 25, 2007
From: "Brock Lorber" <blorber(at)southwestcirrus.com>
Just because you are paranoid doesn't mean somebody's not out to get you. -----Original Message----- From: owner-commander-list-server(at)matronics.com on behalf of CloudCraft(at)aol.com Sent: Thu 10/25/2007 12:08 PM Subject: Re: Commander-List: N6370U crash [bcc][faked-from][html-rem] In a message dated 25-Oct-07 12:04:55 Pacific Daylight Time, bowing74(at)earthlink.net writes: I was so untrusting that I always put the fuel in. Maybe that's neurotic. You are in desperate need of psychiatric help. But then, you are not in need of a mortician, are you? Wing Commander Gordon ________________________________________________________________________________
From: "nico css" <nico(at)cybersuperstore.com>
Subject: N6370U crash
Date: Oct 25, 2007
Mostly, I am concerned that I am out to get myself. A couple of years ago an FBO fueller put jet fuel in my 500, thinking that it's a turbine, since the mail carriers flew turbine A/C's at night. If it hadn't been that I was not greedy and saw that the fuel bill was much less for the amount of fuel they put on board (jet fuel was cheaper than avgas back then), I could have lost all power probably just after take-off and ended up in the local neighborhood. So, I am totally paranoid about putting fuel in myself. That this Commander swallowed a valve is very unfortunate - but should have been a preventable accident based purely on what is known now. -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Brock Lorber Sent: Thursday, October 25, 2007 12:21 PM Subject: RE: Commander-List: N6370U crash [bcc][faked-from][html-rem] Just because you are paranoid doesn't mean somebody's not out to get you. -----Original Message----- From: owner-commander-list-server(at)matronics.com on behalf of CloudCraft(at)aol.com Sent: Thu 10/25/2007 12:08 PM Subject: Re: Commander-List: N6370U crash [bcc][faked-from][html-rem] In a message dated 25-Oct-07 12:04:55 Pacific Daylight Time, bowing74(at)earthlink.net writes: I was so untrusting that I always put the fuel in. Maybe that's neurotic. You are in desperate need of psychiatric help. But then, you are not in need of a mortician, are you? Wing Commander Gordon ________________________________________________________________________________
From: "Don" <dongirod(at)bellsouth.net>
Subject: Re: N6370U crash
Date: Oct 25, 2007
The way it burned, reminded me of possibly Jet A. Just nothing left when that stuff ignites. Don ----- Original Message ----- From: "John Vormbaum" <john(at)vormbaum.com> Sent: Thursday, October 25, 2007 2:53 PM Subject: Re: Commander-List: N6370U crash > > I immediately thought of misfueling. I still fear that and am always > present when my airplane is fueled.... > > CloudCraft(at)aol.com wrote: > > In a message dated 25-Oct-07 10:52:43 Pacific Daylight Time, > > john(at)vormbaum.com writes: > > > > I remember reading about this when it happened. When I > > armchair-quarterbacked it the first time, I guessed CFIT. Now it > > looks > > like it may have swallowed a valve on the right engine. With 20,750 > > hours of experience, it's a tragedy that he couldn't manage the > > single > > engine condition. > > > > *As long as we're armchair-quarterbacking, I can't help but wonder if > > there was fuel contamination (Jet-A?). Seems unlikely that the loss > > of power on one engine, subsequently feathered, would not allow > > continued flight, unless the second engine was on its way out. * > > ** > > *Not much fuel remaining in the wreckage, was there?* > > ** > > *We also have to allow for incapacitation of the pilot.* > > ** > > *Wing Commander Gordon* > > > > > > > > ------------------------------------------------------------------------ > > http://www.matronics.com/Navigator?Commander-List > > > > __________ NOD32 2521 (20070911) Information __________ > > > > > -- 10/25/2007 1:14 PM > > ________________________________________________________________________________
From: Tylor Hall <tylor.hall(at)sbcglobal.net>
Subject: Re: N6370U crash
Date: Oct 25, 2007
The first thing I thought about when I saw this, was this a miss fueling accident? They must have a record of this aircraft taking on fuel when, by whom and how much, and what kind of fuel? I see nothing other than it was "topped off". Bob Hoover had it happen to him. I witnessed it almost happen and stopped the fuel truck driver before they started fueling. Tylor Hall On Oct 25, 2007, at 1:20 PM, Brock Lorber wrote: > > Just because you are paranoid doesn't mean somebody's not out to > get you. > > -----Original Message----- > From: owner-commander-list-server(at)matronics.com on behalf of > CloudCraft(at)aol.com > Sent: Thu 10/25/2007 12:08 PM > To: commander-list(at)matronics.com > Subject: Re: Commander-List: N6370U crash [bcc][faked-from][html-rem] > > > In a message dated 25-Oct-07 12:04:55 Pacific Daylight Time, > bowing74(at)earthlink.net writes: > > > I was so untrusting that I always put the fuel in. > Maybe that's neurotic. > > > You are in desperate need of psychiatric help. But then, you are > not in > need of a mortician, are you? > > Wing Commander Gordon > > > ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: N6370U crash
Date: Oct 25, 2007
I like your logic and your point. Thanks bilbo _____ From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of CloudCraft(at)aol.com Sent: Thursday, October 25, 2007 3:09 PM Subject: Re: Commander-List: N6370U crash In a message dated 25-Oct-07 12:04:55 Pacific Daylight Time, bowing74(at)earthlink.net writes: I was so untrusting that I always put the fuel in. Maybe that's neurotic. You are in desperate need of psychiatric help. But then, you are not in need of a mortician, are you? Wing Commander Gordon _____ ________________________________________________________________________________
From: "Bill Bow" <bowing74(at)earthlink.net>
Subject: N6370U crash [bcc][faked-from][html-rem]
Date: Oct 25, 2007
I like that point , too. bilbo -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com] On Behalf Of Brock Lorber Sent: Thursday, October 25, 2007 3:21 PM Subject: RE: Commander-List: N6370U crash [bcc][faked-from][html-rem] Just because you are paranoid doesn't mean somebody's not out to get you. -----Original Message----- From: owner-commander-list-server(at)matronics.com on behalf of CloudCraft(at)aol.com Sent: Thu 10/25/2007 12:08 PM Subject: Re: Commander-List: N6370U crash [bcc][faked-from][html-rem] In a message dated 25-Oct-07 12:04:55 Pacific Daylight Time, bowing74(at)earthlink.net writes: I was so untrusting that I always put the fuel in. Maybe that's neurotic. You are in desperate need of psychiatric help. But then, you are not in need of a mortician, are you? Wing Commander Gordon ________________________________________________________________________________
Subject: Re: Engine Failures Update
Date: Oct 26, 2007
From: yourtcfg(at)aol.com
HI RANDY.=C2- I am so sorry to hear of the loss of BOTH engines.=C2- I h ave to agree that it seems unlikely that it was a coincidence, but not impos sible.=C2- I wanted to comment on a couple of the posts.=C2- I think it is unlikely that the event was caused by using a detergent type oil.=C2- I n my 31 years as an A&P, I have changed many dozen cylinders, and never chan ged to mineral oil.=C2- A wise old mechanic I learned from taught me that if less that 1/2 of the cyl. were changed, it was nor required that the oil be changed.=C2- I have no idea what difference that makes, but in all the cyl I changed, I had not even one that did not seat properly.=C2- I have e ven changed many cyl without installing new rings, like if you just needed t o do some valve work.=C2- He taught that if the cyl and rings were install ed completely dry, no oil of any kind, the used rings would re-seat themselv es (in the same jug they had originally run) and they always did.=C2-=C2 - I have a couple jugs on my P&W 985 now=C2-that were done that way and running strong. I also doubt that heat is the problem.=C2-=C2-Morris Kernick has scolded me for running my engines to long on the ground, so I find it hard to belie ve he would do that?? Last was tight ring gap.=C2- The minimum ring gap is set by the mfg for co ld weather ops.=C2- The cyl will shrink considerably in cold weather (0 F =C2-and below)=C2- If the ring gap is too small, the rings will touch ea ch other and may brake.=C2- Many cyl are manufactured with a "choke" meani ng that the bore is smaller at the top of the piston stroke than at the bott om=C2-when the engine is cold.=C2- As the engine (cyl) warms to operatin g temp, the cyl bore=C2-will become straight.=C2- This is why it is very important to properly warm an aircraft engine before applying power.=C2- If the cyl temps are not 'in the green", the choke will still be in the cyl bore.=C2- As the rings reach the top of the cyl, they will be squeezed in and out.=C2- This can also break a ring or scar the cyl walls.=C2- =C2-I think a more likely possibility is that the wrong rings may have bee n installed.=C2- The damage=C2-you describe=C2-is consistent with=C2 -that.=C2- There are two major ring types, chrome and iron.=C2- Chrome rings are used only in steel cyl, and vice versa.=C2- If chrome rings are installed in chrome cyl, no seating will ever occur.=C2- The shop who tor e your engines down should have checked this very first.=C2- Second would be that the rings were installed up-side-down (the part number should be up, toward the top of the piston)=C2- Most modern rings are a chevron design and are ground=C2-so that combustion pressure causes the ring to expand an d seal more tightly in the cyl.=C2- If the are not installed properly, the y will allow combustion gasses to freely pass the rings.=C2- This too shou ld have been checked as=C2-a most likely culprit.=C2- Beyond that, ???? Did Morris build up the cyls, or did a cyl shop.=C2- If the cyl came as an assembly, the rings would have been installed by them and all Morris would have done is bolt them on the engine?? I have worked with Morris an many projects and find him to be, without a=C2 -doubt, the most knowledgeable Commander mechanic alive today.=C2- He ha s as=C2-much=C2-field experience with the geared lycomings as anyone. =C2-=C2-He is however human and like all of us can make mistakes.=C2- I don't know what happened to you engines, but I would not rest until I foun d out.=C2- Someone should be able to determine this for you Randy.=C2- I =C2- too look forward to you having your airplane back in the fleet, I fee l so bad that all this had to happen to you.=C2- Good luck =C2-jb -----Original Message----- From: Randy Dettmer, AIA <rcdettmer(at)charter.net> Sent: Sat, 20 Oct 2007 2:03 pm Subject: Commander-List: Engine Failures Update Back in February, I reported to the group my experience in losing the left e ngine in my 680F while experiencing trouble with the right engine - at the s ame time.=C2- Here=99s an update. =C2- After losing oil through the breather, with serious loss of oil pressure, th e left engine threw a rod (the rod separated at the crank).=C2- The right engine lost 2-3 gallons through the breather during the previous one hour le g, and made so much metal it must be re-built.=C2- Here=99s the scen ario - both engines lost a huge amount of oil through the breathers (the cra nk cases became pressurized), both incidents occurred at the same time, at 5 .5. hrs after the annual inspection.=C2- Both engines had cylinders replac ed during the annual inspection (2 on the right, 1 on the left).=C2- =C2- I cannot believe that these episodes are a coincidence. =C2- My mechanic (ex-mechanic now), Morris Kernick (who has maintained the airpla ne for the past 7 years) did not put the required break-in oil in the engine s after cylinder replacement (as specifically recommended by Lycoming).=C2 - He says that it is not necessary.=C2- Several engine experts who have examined the rings in the replaced cylinders indicate that they look too =9Cused=9D to be 5.5. hours old.=C2- Morris and the cylinder s hop deny that they are used.=C2- Central Cylinder in Omaha, NE is currentl y re-building the engines (at $50K each).=C2- They indicate that the cylin der walls are glazed, which is caused by over heating, and can be a cause of excessive =9Cblow-by=9D and crankcase pressurization.=C2- I h ave always been very careful about temps, so the only time the engines could be overheated is during a ground test run.=C2- Morris Kernick has not tak en any responsibility for the situation.=C2- I have been very disappointed in his lack of support and accountability.=C2- He has been virtually sile nt since the incident.=C2- I have had to call him each time to discuss the situation. He has not called me once.=C2- He says that nothing he did cau sed the failures.=C2- Whether or not Morris caused the problems, I would h ave expected him to stand behind his work and to at least do his best to tro uble shoot the problems and help me with a solution.=C2- We still do not k now definitely what caused the failures.=C2- Morris did give me an engine core, which I would value at around $15-20K.=C2- I believe that he is hopi ng that the engine core will be a cheap way out of being accountable for the work leaving his shop.=C2- At this time, I am still analyzing options to recover some of the significant expenses incurred because of this incident. =C2- In any case, I wanted to share my story.=C2- I have always liked Morris, a nd have appreciated his vast knowledge about Commanders.=C2- Morris does n ot have an A&P license, and relies on his employee to sign off all work done in his shop.=C2- I believe this situation may be a result of his convicti on for falsifying maintenance records.=C2- Because of these factors, and m y recent experience, I cannot trust him to provide me with competent service =93 service that is so important to the safety and lives of the peopl e that I carry in my airplane.=C2- I feel obligated to share these details with my fellow Commander owners, so that you can make your own conclusions. =C2- The engines should be completed in several more weeks, and will be shipped t o SNS and installed on the airplane by Dave Teeters at Airmotive Specialties .=C2- I am looking forward to getting N6253X back in the air.=C2- It =99s been a long 7 months. =C2- Randy Dettmer, AIA 680F/N6253X =C2- =C2-AUTOTEXTLIST \s "E-mail Signature" =C2- 663 Hill Street, San Luis Obispo, CA=C2- 93405 805 541 4864 / Fax 805 541 4865 http://www.dettmerarchitecture.com/ =C2- ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http ://mail.aol.com ________________________________________________________________________________
From: "Randy Dettmer, AIA" <rcdettmer(at)charter.net>
Subject: Engine Failures Update
Date: Oct 26, 2007
Thanks Jim, for the response.=C2- Since I am not a mechanic, I must rely on others more knowledgeable to advise me regarding these matters.=C2- All the items mentioned in your comments regarding ring type, sizes, installation, etc have been looked at by many mechanics and experts (except I don=99t remember any mention of chrome vs iron).=C2- Nothing seemed to be out of order.=C2- I will check on the chrome vs iron situation.=C2- Regarding my comments about Morris, I thought long about whether to share with the group.=C2- I believe that he let me down (whether or not he was responsible for the failures).=C2- If he let me down, he might let someone else down.=C2- Thanks again for your post. RD 663 Hill Street, San Luis Obispo, CA=C2- 93405 805 541 4864 / Fax 805 541 4865 http://www.dettmerarchitecture.com/ <http://www.dettmerarchitecture.com/> -----Original Message----- From: owner-commander-list-server(at)matronics.com [mailto:owner-commander-list-server(at)matronics.com]On Behalf Of yourtcfg(at)aol.com Sent: Friday, October 26, 2007 8:59 AM Subject: Re: Commander-List: Engine Failures Update HI RANDY. I am so sorry to hear of the loss of BOTH engines. I have to agree that it seems unlikely that it was a coincidence, but not impossible. I wanted to comment on a couple of the posts. I think it is unlikely that the event was caused by using a detergent type oil. In my 31 years as an A&P, I have changed many dozen cylinders, and never changed to mineral oil. A wise old mechanic I learned from taught me that if less that 1/2 of the cyl. were changed, it was nor required that the oil be changed. I have no idea what difference that makes, but in all the cyl I changed, I had not even one that did not seat properly. I have even changed many cyl without installing new rings, like if you just needed to do some valve work. He taught that if the cyl and rings were installed completely dry, no oil of any kind, the used rings would re-seat themselves (in the same jug they had originally run) and they always did. I have a couple jugs on my P&W 985 now that were done that way and running strong. I also doubt that heat is the problem. Morris Kernick has scolded me for running my engines to long on the ground, so I find it hard to believe he would do that?? Last was tight ring gap. The minimum ring gap is set by the mfg for cold weather ops. The cyl will shrink considerably in cold weather (0 F and below) If the ring gap is too small, the rings will touch each other and may brake. Many cyl are manufactured with a "choke" meaning that the bore is smaller at the top of the piston stroke than at the


September 29, 2007 - October 26, 2007

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