Europa-Archive.digest.vol-as

March 09, 1998 - May 25, 1998



      > cockpit module upside down it is really difficult to establish where it 
      will 
      > sit in the finished aircraft. I brought my fuselage base into the workshop 
      > last night to check it out and the tank sits at a very different angle in 
      the 
      > plane to where it wants to sit while being laid up. Development time 
      again!!
      > 
      > Have a good one.
      > 
      > Tony
      > 
      > 
      > ---------------------------------------------------
      > Tony Krzyzewski    tonyk(at)kaon.co.nz
      > Managing Director  Ph 64 9 520 4631
      > Kaon Technologies  Fx 64 9 520 3321
      > Auckland           New Zealand
      > 
      > Networkers visit www.kaon.co.nz
      > Aviators visit   www.kaon.co.nz/europa/272index.html
      > and              www.kaon.co.nz/saanz/
      > ----------------------------------------------------
      > 
      > 
      
      ---------------End of Original Message-----------------
      
      ---------------------------------------------------
      Tony Krzyzewski    tonyk(at)kaon.co.nz
      Managing Director  Ph 64 9 520 4631
      Kaon Technologies  Fx 64 9 520 3321
      Auckland           New Zealand
      
      Networkers visit www.kaon.co.nz
      Aviators visit   www.kaon.co.nz/europa/272index.html
      and              www.kaon.co.nz/saanz/
      ----------------------------------------------------
      
      
________________________________________________________________________________
Date: Mar 09, 1998
From: jnaylor(at)avnet.co.uk (Jim Naylor)
Subject: Gauge
>Jim, > >How are you getting on with Jerry's fuel tank sender? My build progress is >being held up while I choose a sender and I want to know if you see (or saw) >any problems finding a location for Jerry's unit. > >Looking at how the tank sits in the aircraft there doesn't seem to be a lot >places that the tank full height coincides with clear area to cut an >inspection hole in the cockpit module. > >I am finding the new (smaller) tank to be an interesting challenge. With the >cockpit module upside down it is really difficult to establish where it will >sit in the finished aircraft. I brought my fuselage base into the workshop >last night to check it out and the tank sits at a very different angle in the >plane to where it wants to sit while being laid up. Development time again!! > >Have a good one. > >Tony I think there may be few others out there who are interested in an inexpensive electric fuel gauge, so I will post the reply back to the group even though the original message was intended for my ears only. I have not received the unit yet, but I am expecting it in the post today, so I can't give you much of an update at the moment, but I can tell you what my Ideas are. I see two options for mounting. One is to fit it through a hole in the head rest. This would be rather difficult but would look neat. The other is to position it just outside the head rest and back as far as possible. This I am hoping, will allow the float rod to just clear the tunnel, if not, I can angle the rod away slightly by putting a wedge shaped washer under the head. Jerry assures me, although bending it is a no no, a slight angle on the unit will not affect it. I know of at least one capacitance gauge fitted in this position and working successfully. The other mod. I want to do at the same time, is reposition the sight gauge to directly in front of the tank, with the breather tube returning directly into the tank through a fitting on the flange of the electric gauge. This should eliminate the problem of fuel sitting in the breather tube, causing errors and also get rid of the fuel line running around your knees. We will then hopefully have two reliable fuel gauges, and an access hatch to the tank for inspections. Obviously I have to submit the mods.to the PFA.first, so I will not be able to get stuck into the job straight away, but I will post further up dates soon. Jim. ________________________________________________________________________________
Date: Mar 09, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: Filler, etc.
>James, from the Car mechanics magazines I read now and then, paint shops >are having to go over to High Volume Low Pressure systems due to a >change in the law. I don't know the reasoning behind it, but I believe >you do need new nozzles, paints etc. >Mike Hi guy, I said I would go thru this as thoroughly as I could, so here it is. Starting at the top . Compressors. CFM is cubic feet per minute. This is the volume or flow of air. PSI is pounds per square inch, or force. The free air delivery is the actual air flow in CFM which is dictated by your compressor's hp. As a rule one (1) horsepower is good for 4 CFM. More on CFM later. Spray guns. Three types to be concerned with. Gravity feed. Siphon feed. Pressure feed.(pot type) And which, HVLP, or conventional,(high pressure). Gun requirements vary from conventional= 40 to 70 PSI, 8 to 11 CFM. HVLP= 18 to 80 PSI, 13 to 28 CFM. For you folks thinking about HVLP that translates to a 5 HP compressor minimum! Take heart there is a solution. A lot of the HVLP systems on the market can be purchased with a turbine power unit. These units work great. I have had the pleasure of using a system made by a company called Fastech (847)836-1633(u.s.) It's called the citation. It also has a built in fresh air respirator. A must for isocyanate containing products. It's available with either a Lexaire or a Accuspray gun. This unit puts out 110 CFM at the unit. But they must be put in a clean air environment. Also you should use 1 step slower reducer than normal as these units also heat the air. ie- from mediun to slow reducer. Otherwise your paint will dry too fast. (another cause of orange peel). Now. On to paint. Volatile organic compound, or known as VOC's. The burden of VOC compliance has been placed on the manufacturers of refinish coatings. This means that we cannot manufacture products that are not compliant. The national rule (U.S.) Is not going to require the use of HVLP equipment. Unless you live in one of the restricted areas such as Los Angeles, Louisville KY., Houston Tx. ect, you can spray with what you please. even if you live in L.A. you could buy a spraygun of choice out of state for your personal use. Most important IMHO is spraygun setup. I could REALLY get long winded here but, you need the proper fluid needle, fluid nozzle, and air cap for the products you are spraying. What works for one product may not work with another. What works for high build primer will probably not be the best chioce for your topcoat. Pay attention to air pressures on any gun type. Go with the paint manufactures recommedation's whenever possible. I hope this helps you gent's a little. If you think of something I've missed, let me know. Thanks for listening. Jim Thursby N814AT ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 09, 1998
Subject: Re: Fuel Gauge
In a message dated 09/03/98 08:45:05, jnaylor(at)avnet.co.uk writes: << The other mod. I want to do at the same time, is reposition the sight gauge to directly in front of the tank, >> I have a pair in this position and approved for test. They did not require it to be visible right down to the bottom so it can be outside the tunnel. The scale expansion due to the small tank section near the bottom (and only half of it) means that only the last 5 litres is not visible. There is a small error still on the ground (10mm level change) which means different things according to which of the 3 scale rates you are on, but it is far superior to the original. By returning their tops directly to the tank, the dorsal vent becomes available for the pressure (ASI) fuel gauge in the headrest end, overcoming the PFA's objection to fuel vapour in the case of the that instrument. Graham C. G-EMIN ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 09, 1998
Subject: Re: Fuel Tank
In a message dated 08/03/98 20:22:54, tonyk(at)kaon.co.nz writes: << Looking at how the tank sits in the aircraft there doesn't seem to be a lot places that the tank full height coincides with clear area to cut an inspection hole in the cockpit module. >> Longitudinally - mid way along the flat bit between the head rests. Laterally - outside the headrest by about 2" max. A vertical there goes to the deepest part next to the tunnel. Not sure about a fat capacitance gauge, but the pipette gauge work was all done there. Small tank must be similar. But with the pressure gauge, you can curve the tube at the bottom so it can go almost anywhere. I have done tests just behind the headrest as far out towards the fuselage as it will go, which keeps the outlet out of the way and leading straight into the headrest. Why do we call them headrests. Midgets wouldn't be able to see out forwards (:-))) Graham C G-EMIN ________________________________________________________________________________
Date: Mar 10, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Fuel Gauge
Graham, How did you route the pipe? If it is outside the tunnel does that mean it is sitting against your hip? Bringing it up inside the tunnel so that it is visible through the hole to the fuel cutoff valve seems to be a good option. Tony - --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
Date: Mar 10, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Fuel Tank
> Longitudinally - mid way along the flat bit between the head rests. > Laterally - outside the headrest by about 2" max. A vertical there goes to > the deepest part next to the tunnel. Not sure about a fat capacitance gauge, > but the pipette gauge work was all done there. Small tank must be similar. This is the bit that is causing me the trouble. The unit mounts with a VDO tank flange and it is going to be a really close fit. I may end up having to take a bit out of the "headrest" ply to get it to fit. If I do then I will make a small cover for the unit and effectively raise the "headrest" floor by an inch or so with a dummy base. Tony ps Found a good way of establishing just where the tank sits. I rigged the fuselage lower half up in its proper position then put the cockpit module with tank into the fuselage. With the tank now sitting on the floor of the fuselage I stuck several short plastic marker strips onto the fuel tank sides acting as spacers to indicate how far away it was from the cockpit module front and top. It was then a simple job to pull the cockpit module out, turn it upside down and position the tank with packing so that the plastic strips were in the same location as they were when the module was in the fuselage. --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
Date: Mar 10, 1998
From: jnaylor(at)avnet.co.uk (Jim Naylor)
Subject: guage
How do you plan on making the tube visible? I had thought of bringing it into the baggage compartment, running it up the forward face and then back into the fuel tank area to be externally vented but your idea of returning it to the tank is even better. I intend only using the tube as a visual pre flight and fueling indicator only. Tony I will run the tube up in front of the tank, so that the lower part will be visible by opening the fuel tap hatch, and top part will run up the seat back centre section and will be visible all the time, - useful when filling the tank to the brim. I have made a mock up version to test the concept and it looks ok. If the scale is positioned towards the starboard side, it can be viewed by the pilot, with just a little bit of difficulty. It would work just as well running up the baggage bay, but obviously it would then only be available as a pre flight check, which is a bit of a waste of a useful back up fuel gauge. Jim ________________________________________________________________________________
From: "Dennis Lowe" <DennisL(at)inovatec.co.uk>
Subject: ole Finish
Date: Mar 10, 1998
Can I interrupt the fuel gauge discussions? Could anyone recommend a spray on "leather" finish for the instrument console? Many thanks. By the way, sorry ... for U.K only ... overheard in our favorite restaurant last week. Voice 1: "Have you heard they've found water on the Moon?" Voice 2: "No, but I bet Yorkshire Water impose a hose pipe ban!" Dennis ________________________________________________________________________________
Date: Mar 11, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Fuel Gauge
> > >Now there's clever thinking for you. Well done 99! > > Actually its 39 Tony,- unless 99 has some meaning other than build number? The saying "Well done 99" comes from that classic TV series...... Maxwell Smart! Tony --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Mar 10, 1998
Subject: a radios
hello all, a bit of advice for those who have one or are contemplating them. Wired mine up in the panel at last, plugged it temporarily into the fuzz, complete with standard europa aerial, worked fine: heard and spoke to a couple of local airfields from the garage! But would my 760D internal intercom work? nope. After some further investigation (thanks Rolph) it would appear that Terror 760d's internal intercom doesnt like certain brands. David Clarks are one, and my Flightcom eclipse's are another. Seems to work ok with Peltors but dont know about other makes. short answer is budget for an intercom too: I didnt, consequently am going to get a bollocking if the wife sees next months credit card bill (wince ;O) chus, dave kit67 ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Mar 10, 1998
Subject: fuel gauge
hello all, a capacitance fuel gauge, such as westach or skysports, with a 3" diameter sender head, will fit into the europa fuel tank from the top, clearing both the saddle, fuel outlet and headrests, if fitted 395mm inboard of the tank edge and 130mm from the rear of the tank. it will be quite close to the headrest and will need a hole in the cockpit module between the headrests to stick out through - this distance may vary as the tank is filled/emptied so a cover over it will be needed too. you'll want access to wirelock the bolts and occasionally have a look in the tank anyway... Only a 1 inch diameter hole is needed in the tank itself. chus, dave kit 67 ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 10, 1998
Subject: Re: Fuel guage
In a message dated 10/03/98 08:27:38, jnaylor(at)avnet.co.uk writes: << running it up the forward face and then back into the fuel tank area to be externally vented >> The readings of the old sight gauge were often totally different from "true by filling", as it was all too easy for a plug of fuel to get trapped out of sight in the vent line, which in effect subtracts from the column. So one has to be rather careful how the coupling into the airspace at the top of the tank is made. a) if the tank is really full or overfull, there is no airspace, so such a pipe will be flooded, though normality should prevail when the level comes back below the vent pipe connection, providing the pipe steadily rises. b) but probably worse, when the tank is near full, tilts in either plane, and sloshing, will easily send plugs of fuel back into the top of the sight tubes on top of a column of air. With a short external line entering the top surface of the tank, it should be possible to see that any such plugs have drained back into the column correctly. Venting to the filler hose behind the tank (even if high enough to be in guaranteed airpsace) is unfortunately out, as it would certainly get flooded from the wrong end durng filling. So perhaps a T some way up the tank vent line would be best. Too far up and we are back again at the original design ! If we all try somewhere different, perhaps an optimum answer will emerge ! Graham C G-EMIN ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 10, 1998
Subject: Re: Fuel Tank
In a message dated 10/03/98 01:06:04, tonyk(at)kaon.co.nz writes: << I may end up having to take a bit out of the "headrest" >> IMHO the headrest would be better if it were scalped, and the scalp hinged. You then literally open up a lot more options for equipment in the tank, which would be neatly out of view. Would presumably have to check the structural integrity change. though Graham G-EMIN ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 10, 1998
Subject: Re: Fuel Gauge
In a message dated 10/03/98 00:56:32, tonyk(at)kaon.co.nz writes: << If it is outside the tunnel does that mean it is sitting against your hip? >> Spose it depends on your hips. Certainly below 10 litres it is easier to see on the passenger side, for (as long as you are not misinterpreted) you can prod them aside in the lower regions if their clothing obscures it. It is as easy to look under your arm as over it. I would not normally expect to look low down on my (reserve) side, as it would have been panic stations some time earlier. I didn't try anything inside the tunnel as : 1) one of the PFA objections to the pipette gauge was that "the pilot should not have to DO anything apart from look at it", and lifting a lid is in this category is it not ? 2) I have hinged the lid on the rear of the tunnel top, and this ledge would obscure an important section of the tube. Didn't want to rebuild all that again, and anyway it's dark in there ! (You could put a (fridge type) light in there, though). 3) The top of the tank is much narrower than the bottom, so vertical internal pipes would run pretty close to where your hand goes for the fuel tap.. Ok, you can make the pipes follow the profile of the side of the tunnel, but the scale then has to be a weird shape and so on. But no doubt you could do it your way from scratch. Graham C. G-EMIN ________________________________________________________________________________
Date: Mar 10, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: Console Finish
Dennis, We have something in the states called Zolotone. It's a water based product with a lot of texture. Also called trunk paint, spatter paint. Check with a auto refinish supplier. Jim Thursby N814AT >Can I interrupt the fuel gauge discussions? Could anyone recommend a spray >on "leather" finish for the instrument console? > >Many thanks. > >By the way, sorry ... for U.K only ... overheard in our favorite restaurant >last week. > >Voice 1: "Have you heard they've found water on the Moon?" > >Voice 2: "No, but I bet Yorkshire Water impose a hose pipe ban!" > >Dennis > ________________________________________________________________________________
Date: Mar 10, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: Filler, etc.
Hi Duncan, In a nutshell, you will have to slow down on your speed, and if you were spraying at appx. 8 in. (thumb to pinkie, hand stretched) with a conventional gun, move in closer with your spray passes. Probably only 4 or 5 inches. (100 to 130 mm). Best advice is to practice on a scrap hood or bonnet, and use a dark colour so you can observe your spray pattern better. Go to a auto dent shop to ask for a junk panel they are throwing out. Be precise with mix ratios and fan control. Good luck, let me know how you do. Jim Thursby N814AT >Can you comment on the variation in manual technique required when using an >HVLP? Having developed over the years the skills for conventional spraying >I`m warey about changing horses at such an important time. > >Duncan McFadyean > ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
Subject: Re: Terra radios
Date: Mar 11, 1998
Trouble with the GA headset standard is there IS NO STANDARD. I am planning an ICA200 with integral intercom but with front end headset matching units. Mic level and speaker impedance varies from band to band. Most intercoms seem to work if you plug in two identical headsets. Its may not be enough to use two headsets the same make. Jerry ---------- > From: DaveBuzz <DaveBuzz(at)aol.com> > Subject: Terra radios > Date: 10 March 1998 21:49 > > hello all, > a bit of advice for those who have one or are contemplating them. Wired > mine up in the panel at last, plugged it temporarily into the fuzz, complete > with standard europa aerial, worked fine: heard and spoke to a couple of local > airfields from the garage! But would my 760D internal intercom work? nope. > After some further investigation (thanks Rolph) it would appear that Terror > 760d's internal intercom doesnt like certain brands. David Clarks are one, and > my Flightcom eclipse's are another. Seems to work ok with Peltors but dont > know about other makes. > short answer is budget for an intercom too: I didnt, consequently am going > to get a bollocking if the wife sees next months credit card bill (wince ;O) > > chus, dave > kit67 ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Mar 11, 1998
Subject: ng: G-BHXY first flight
Alan Thorne's europa flew for the first time at Kemble (UK) on monday 9th March. Melvin Cross did the honours and informed Alan and his partners they had a superb handling europa. Indicated stall speeds seemed very slow at 40/34Kt respectively but the ASI hasnt been calibrated yet, although Alan has a wing mounted pitot/static probe. Just seen him tonight and he is one happy puppy...... chus, dave kit67 ________________________________________________________________________________
Date: Mar 12, 1998
From: Kenneth Whiteley <kenwhit(at)kenwhit.demon.co.uk>
Subject: throttles
Has anyone an approved design for twin throttles (i.e. a throttle for the left hand of each occupant) for a Rotax 912 installation? Ken Whiteley ________________________________________________________________________________
Date: Mar 12, 1998
From: Jim Hull <hullhous(at)mc.net>
Subject: e Model Europa
Does anyone know if Steve Eberhart is still on line? I have tried to e-mail him several times about the sacle model Europa project, but get no response. Jim Hull A016 ________________________________________________________________________________
Date: Mar 13, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Scale Model Europa
He certainly is. I had a chat with him this morning. His email address is.... newtech(at)newtech.com Regards Tony From: Jim Hull hullhous(at)mc.net Subject: Scale Model Europa Date: Fri, 13 Mar 1998 13:49:04 +1300 Does anyone know if Steve Eberhart is still on line? I have tried to e-mail him several times about the sacle model Europa project, but get no response. Jim Hull A016 of Original Message --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
From: MELVYNBS <MELVYNBS(at)aol.com>
Date: Mar 12, 1998
Subject: Prout's Europa in EAA Sport Aviation mag
SPORT AVIATION MAGAZINE March 1998 edition. Good color pix of Prout's N111EU. Kim says to look out for a "Europa Squadron" in Southern California soon. Understated but very classy racing stripes on Kim's Europa. He's gotten in 350 hours since first flight in July 1996. ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: Kim Prout's Europa in EAA Sport Aviation mag
Date: Mar 13, 1998
The "Europa Squadron #1" was formed in January, and has met twice so far. Sounds grandiose, but in reality all the area builders get together at Cable Airport in Upland California to talk Europa building. Kim brings his plane, several builders trailer their projects there or bring work in progress, and interested possible-builders are invited to come see. Once we had representatives from the company that makes the epoxy used in the US Europas come and give a talk. The other time we had Bob Archer of Archer Antennas give a talk on antenna construction. Kim demonstrates rigging the plane and usually gives a demo ride or two, then shows how it's put back on the trailer. Kim has a very nice Europa, with numerous little extras such as a tailwheel pant and outrigger fairings (we don't need to get approval for that kind of stuff here). I can attest that it's a ball to fly; wish mine was done. > -----Original Message----- > From: MELVYNBS [SMTP:MELVYNBS(at)aol.com] > Sent: Thursday, March 12, 1998 18:43 > To: europa(at)avnet.co.uk > Subject: Kim Prout's Europa in EAA Sport Aviation > mag > > SPORT AVIATION MAGAZINE March 1998 edition. > Good color pix of Prout's N111EU. Kim says to look out > for a "Europa Squadron" in Southern California soon. > Understated but very classy racing stripes on Kim's Europa. > He's gotten in 350 hours since first flight in July 1996. The Europa Squadron #1 was formed in January, and has met twice so far. Sounds grandiose, but in reality all the area builders get together at Cable Airport in Upland California to talk Europa building. Kim brings his plane, several builders trailer their projects there or bring work in progress, and interested possible-builders are invited to come see. Once we had representatives from the company that makes the epoxy used in the US Europas come and give a talk. The other time we had Bob Archer of Archer Antennas give a talk on antenna construction. Kim demonstrates rigging the plane and usually gives a demo ride or two, then shows how it's put back on the trailer. Kim has a very nice Europa, with numerous little extras such as a tailwheel pant and outrigger fairings (we don't need to get approval for that kind of stuff here). I can attest that it's a ball to fly; wish mine was done. -----Original Message----- From: MELVYNBS [SMTP:MELVYNBS(at)aol.com] Subject: Kim Prout's Europa in EAA Sport Aviation mag SPORT AVIATION MAGAZINE March 1998 edition. Good color pix of Prout's N111EU. Kim says to look out for a Europa Squadron in Southern California soon. Understated but very classy racing stripes on Kim's Europa. He's gotten in 350 hours since first flight in July 1996. ________________________________________________________________________________
Date: Mar 12, 1998
From: Rowland and Wilma Carson <rowil(at)gn.apc.org>
Subject: Re: HY [was Re: G-BHXY first flight]
>Alan Thorne's europa flew for the first time at Kemble (UK) on monday 9th >March. Congratulations to Alan, and (dons flameproof suit) I guess he'd prefer to be flying his Europa G-BXHY than Piper J3 Cub G-BHXY ... cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
From: dbosomworth(at)meto.gov.uk
Date: Mar 13, 1998
Subject: Re: G-BXHY [was Re: G-BHXY first flight]
>>Alan Thorne's europa flew for the first time at Kemble (UK) on monday 9th >>March. >Congratulations to Alan, and (dons flameproof suit) I guess he'd prefer to >be flying his Europa G-BXHY than Piper J3 Cub G-BHXY ... >cheers >Rowland All the right bits but no guarantee their in the right order.. bit like my plane i suppose.. thanks Rowland, i dont spit flames chus, dave kit67 (in works email mode) ________________________________________________________________________________
From: dbosomworth(at)meto.gov.uk
Date: Mar 14, 1998
Subject: er cables
hello all, just been reading TonyK's builders log and noticed he cut some tufnel spacers, I assume for the rudder cables around the engine mount. I took Graham Singletons advice and sleeved the rudder cables from the pedals to the pulley, put a strip of 2 layers of bid along it to hold it all in place except for about 6 inches at each end, free to move as required. If set up carefully, the sleeve extends just about level with the u/c frame, adding extra protection against chaffing here. Try A/C Spruce Nylaflow nylon tubing 3/16 od x 0.138 id. chus, dave kit67 (also known as davebuzz(at)aol.com) ________________________________________________________________________________
From: Tom Dawes-Gamble(test) <tomdg>
Subject: Message
Date: Mar 15, 1998
Hi, Sorry about the noise I am just checking the software changes have not stopped your list working. Best regards, Tom ________________________________________________________________________________
Date: Mar 16, 1998
From: Marl Halbrook <pilot89m(at)mindspring.com>
Subject: Prout
Does anyone have a phone # for Kim Prout in Calif.? A friend of mine and I are building in south Georgia and would like to call him with a couple of questions. ________________________________________________________________________________
From: nigel_graham(at)MENTORG.COM (nigel_graham(at)mentorg.com)
Date: Mar 16, 1998
Subject: Monitoring
Having followed the "Fuel Gauge" thread for the last couple of months, I thought you might be interested in the latest offerings from Avelec. I have just taken delivery of their latest FMD fuel monitor and can now compare it with their first fuel monitor. In contrast to the rather cheap looking (my opinion) gauge of Avelec's earlier offerings, the FMD uses a smart backlit LCD bar display (as requested by some contributors to this thread). This also houses the electrickery, dispensing with the need for the separate cast metal box used before and saving weight. The probe is much the same, but now has a neat BNC connector bonded to the top, replacing the earlier flying lead. The most significant change is that the user can now calibrate his own system.....this was previously a factory task. Calibration correlates known quantities of (a specific type of) fuel to a specific indication on the LCD, producing a damped, linear display of up to 48 bars.......just what you want! Of importance to all Europa builders is weight. The display/processor and mounting weighs just 200 gramms, my fuel probe weighs 143 gramms and the connecting harness comes in at 57 gramms, thats exactly 400 gramms total. By way of comparison, the plastic tubing supplied by the factory weighs 620 gramms, add to that the jubilee clips and unuseable fuel ,and I reckon the whole system will be about half the weight of the standard setup. (How does that compare with the "ASI" manometer with all that plastic tubing?). Power consumption is 15mA or 45 mA with backlighting ....even a Rotax could power that! I had a custom probe made to fit my non standard tank, the cost was =A3255, and delivery was 3 weeks. There are cheaper systems on the market, but as the saying goes "if you pay peanuts...you get monkeys" The only drawback that I can see is that common to all "Capacitance" probe installations in that calibration is only valid for one particular type/grade of fuel. The difference in RD between 100ll, Mogas or unleaded will give wildly varying indications on the display. An article was recently published in the January/February '98 edition of "Microlight Flying" magazine (P11) covering Avelec's FMS fuel monitor system. Avelec can be found at: Unit 6 Manor Farm Courtyard, Rowsham, Bucks HP22 4QP, UK Tel. 44 (0)1296 682465. Hope this of use. Nigel (147) ________________________________________________________________________________
Date: Mar 16, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: to kill your Concord battery with 2 extra volts . . .
Just got back from our second weekend seminar gig of 1998 in Manassas, VA. Dee and I got home about 1:00 a.m. today and I had 600 pieces of e-mail to sort through! This is a thread formed of comments from several listers on the same topic but possibly from or more than one list . . . . Yep . . . two extra volts is indeed one way to kill 'em dead. >I purchased a new Concord sealed battery (X25) for my RV6A and it >died after one year of use. I think the reason was I had my voltage >regulator set to high. Initially, I adjusted Vans voltage regulator >to about 13.6 volts ( which may have been to high for that >battery ? ), however, over the years time my charging voltage >crept upward until it reached about 14.5 volts. I kept lazily >putting off getting under the panel to readjust it. I noticed >the battery getting weaker every time I went out to the airport, >until it was at 8 volts this week. >What should I set that the voltage charging rate to so I don't >fry my new battery ? 13.2 was NOT too high; 14.5 was not terribly abusive for short flights but probably too high for extended cross country travel (see below). ----------------- >I installed a new sealed liquid battery recently. With my old battery my >system would charge at 14.4 to 14.8 volts. I installed the new battery (the >only change) and now I'm charging from 14.6 to 15.5 volts! Could it be the >combination of a new battery and the cold Wx (it was 30 degrees Sunday). Possibly but I doubt it. Depending on your regulator, it MIGHT be temperature compensated for battery charging requirements. In any case 14.4 to 14.8 was too high for about any choice of battery technology. -------------------------- >> My notes of wisdom collected from the List indicate that RG batteries >> should be charged at 14.4 to 14.8 v. >> > >I don't know where you got your info, but RG batteries should be charged at no >more than 2.35V per cell (6 in your 12V battery = 14.1V). So says the RG tech >experts at Battery Man magazine. A possible source of "elevated charge voltage requirements" for the RG batteries may have started with B&C some years back. The literature from B&C's manufacturer of RG batteries was recommending a higher bus voltage for short cycle ops like 1-4 hours per week in an airplane. If one wanted to use an RG battery in a continuous float mode (like standby power in an uninterruptable power supply or emergency lighting) the classic lead-acid 13.8 volts at room temperature numbers applied. Early recommendations for Concord agreed. About two years after B&C won their STC on the RG battery and several years after Concord came out with their early entries into GA battery sizes (they were building RG battereies for bigger airplanes for some time), Skip Koss of Concord showed me data at OSH demonstrating that their RG products would achieve 100% of recycle recharge in airplane service with the classic 13.8V figure. This is a recommendation from one manufacturer of sealed lead acid batteries that may illustrate the source of confusion . . . "Cycle Applications: Limit initial current to 0.20C (C is the nominal A.H. capacity of the battery). Charge until battery voltage (under charge) reaches 2.45 per cell at 68 degrees F (20 deg.C). Hold at 2.45 volts per cell until current drops to approximately 0.01C ampere. Battery is fully charged under these conditions, and change to float voltage." Interpretation of this paragraph is as follows: Suppose you have a 17 a.h. battery with unknown state of charge (you've not flown in several weeks and you just used it to crank a fussy engine). You can RAPIDLY stuff energy back into this battery by setting the charge voltage at 14.7 volts (2.45 x 6 cells) and holding it there until current going into the battery drops to .17 amps (17 a.h. x .01C) whereupon you REDUCE bus voltage to the appropriate "float" value. "Float of Stand-By Service: Hold battery across constant voltage source of 2.25 to 2.30 volts per cell continuously. When held at this voltage, the battery will seek its own current level and maintain itself in a fully charged condition." This paragraph says that if you want to maintain a battery on a constant voltage bus for periods of time AFTER 100% recharge has been achieved, then the bus voltage should be between 13.5 (2.25 x 6) and 13.8 (2.3 x 6) volts. Of course these values are 68F/20C temperature values. Sooooooo . . . if you do a lot of short flights, 14.7 is good, long flights 13.8 is better. Obviously, the NEXT generation voltage requlators should be getting "smart" to the extent that they not only accomodate a battery for its temperature MODULATES bus voltage appropriately to take care of both the short flight and long flight scenario. Since this product does not yet exist . . . may I recommend that the 14.0-14.2 volts is a good compromise . . . in any case, CONTINUOUS bus voltage operations above this value are not healty for any battery . . . thing is, for wet ones, you can replace lost water . . for sealed batteries, once cooked always cooked. I didn't ask Skip about how much TIME it took to get a Concord battery back to 100% at the "float" voltage level . . . obviously it will be LONGER than a the "cycle" level but lacking means for dynamic control of voltage during each recharge cycle, to err on the side of minimum smoke is good policy . . . Bob . . . AeroElectric Connection //// (o o) < If you continue to do, > < What you've always done, > < You will continue to be, > < What you've always been. > ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 16, 1998
Subject: Re: Fuel Monitoring
In a message dated 16/03/98 14:31:50, nigel_graham(at)MENTORG.COM writes: <> Actually no contest, for with the ASI in the headrest there's only a dual run of about 12 inches to the top of tank, and you don't need that massive stuff Europa used - (presumably because of feet tramping on it). ASI weighs 350 gm . But I do like the idea of programming . There are fluid transducers in the right range now appearing and a PIC would do the calibration. But if you haven't the kit to progam one you might as well buy what is being suggested. << The most significant change is that the user can now calibrate his own system >> Yes, clearly most important for Europa funny tank sections. Incidentally I think pressure head systems have been neglected because they are not very good for flat shaped tanks such at those in wings. Graham C. G-EMIN ________________________________________________________________________________
Date: Mar 17, 1998
From: Tim Ward <ward.t(at)xtra.co.nz>
Subject: es K.
Ferges, Many thanks for your message. You did not give me your phone number for me to fax the Pitot/Static diagram/instructions. I replied back via your email address however that was sent back to me stating invalid address. Cheers, Tim -- Timothy. P. Ward 26 Tomes Road Papanui, Christchurch 8005 NEW ZEALAND PH 64033525726 Fax 64033525726 Email: ward.t(at)xtra.co.nz ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: Kim Prout
Date: Mar 16, 1998
Kim Prout can be reached at: K.P. Enterprises 1302 Monte Vista Ave #5 Upland, CA 91786 909-920-3055 > -----Original Message----- > From: Marl Halbrook [SMTP:pilot89m(at)mindspring.com] > Sent: Monday, March 16, 1998 06:28 > To: europa(at)avnet.co.uk > Subject: Kim Prout > > Does anyone have a phone # for Kim Prout in Calif.? A friend of mine > and I > are building in south Georgia and would like to call him with a couple > of > questions. Kim Prout can be reached at: K.P. Enterprises 1302 Monte Vista Ave #5 Upland, CA 91786 909-920-3055 -----Original Message----- From: Marl Halbrook [SMTP:pilot89m(at)mindspring.com] Subject: Kim Prout Does anyone have a phone # for Kim Prout in Calif.? A friend of mine and I are building in south Georgia and would like to call him with a couple of questions. ________________________________________________________________________________
Date: Mar 17, 1998
From: jnaylor(at)avnet.co.uk (Jim Naylor)
Subject: Monitoring
In a message dated 16 March 1998,nigel_graham(at)mentorg.com wrote : From: Gramin <Gramin(at)aol.com>
Date: Mar 17, 1998
Subject: kthrough
Flying up peacefully upcountry with a smile (beaming up ?(:-)) , and tuned to a silent FIR VHF channel, our reverie was abruptly disturbed by a 90 db burst of dance band music, followed by a stream of French ! This was around 400nm north of the Channel. Ok this is about the skip distance for MF, but amazingly it was still there when the Narco com. and ICOM22 VOR were switched off !. Disappeared only when the intercom was muted. Have to look at that shielding again, but where's the rectification in it to demodulate. Perhaps it has overload protection diodes ? Anyone else had this with a Flitecom 2 place unit ? I have to report that a light aircraft disappeared without trace in the area while we were flying. It later turned out that he had filed a flight plan with a different callsign from the aircraft he was flying ! Heard over the RT (in English) ATC - (to pilot meandering aimlessly around after landing ) "Alpha Bravo are you fully familiar ?" Alpha Bravo : "Mebbe, but I'll need some instructions first !" Graham C. G-EMIN ________________________________________________________________________________
From: nigel_graham(at)MENTORG.COM (nigel_graham(at)mentorg.com)
Date: Mar 17, 1998
Subject: Monitoring
<< I am aware that capacitance gauges can misread due to different fuel types << but I did not realise they could be wildly out. Are you able to quantify << wildly? What would be the difference between Mogas and Avgas in their most << divergent states? << << Jerry On reflection, "Wildly" was perhaps an inappropriate word. To quote Ed Jelonek, the designer and manufacturer of the Avelec FMS , "Differing fuels can give 'significantly' different results". The readings remain linear, but are displaced up or down the scale depending on the RD of the fuel. Nigel ________________________________________________________________________________
Date: Mar 18, 1998
From: jnaylor(at)avnet.co.uk (Jim Naylor)
Subject: Re: Breakthrough
Gramin Writes : >Flying up peacefully upcountry with a smile (beaming up ?(:-)) , and tuned to >a silent FIR VHF channel, our reverie was abruptly disturbed by a 90 db burst >of dance band music, followed by a stream of French ! >This was around 400nm north of the Channel. Ok this is about the skip distance >for MF, but amazingly it was still there when the Narco com. and ICOM22 VOR >were switched off !. Disappeared only when the intercom was muted. Have to >look at that shielding again, but where's the rectification in it to >demodulate. Perhaps it has overload protection diodes ? Anyone else had this >with a Flitecom 2 place unit ? I have had a similar situation on several occasion when flying on the North Wales / English boarder. It sounds like a Welsh speaking station comes over the radio, I have also traced it to the intercom, but in two different aircraft with different intercoms, one of them is a certified aeroplane with 'professionally' installed and approved equipment. Jim ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: Mar 18, 1998
Subject: Re: new tailwheel
In a message dated 03/12/97 16:03:26, you write: << as proved on our test flight which was conducted with a 10 knot cross wind from the left. >> Dave, I have been reading all the old discussions about the tail wheel mod. again, cos I have at last got around to testing my version which I believe is similar to yours except for use of a rod through the bottom of the old tailwheel mount. On ground handling, yes I can "blow it round" as you said, almost on a point to the left, but not to the right. On landing I haven't done enough yet, but I still seem to find myself short of right rudder. How does this align with your experience to date ? Cheers Graham C G-EMIN ________________________________________________________________________________
Date: Mar 19, 1998
From: Tony Renshaw <renshaw(at)ozemail.com.au>
Subject: ie Chat No.5
Gidday, Tit bits to while away some time. Reg T.R. >> THINGS YOU WOULD NEVER KNOW WITHOUT THE MOVIES >> >> During all police investigations it will be necessary to visit a strip >> club at least once. >> >> All telephone numbers in America begin with the digits 555. >> >> All beds have special L-shaped cover sheets which reach up to the armpit >> level on a woman but only to waist level on the man lying beside her. >> >> The ventilation system of any building is the perfect hiding place. >> No-one will ever think of looking for you in there and you can >> travel to any other part of the building you want without difficulty. >> >> Should you wish to pass yourself off as a German officer, it will >> not be necessary to speak the language. A German accent will do. >> >> A man will show no pain while taking the most ferocious beating but >> will wince when a woman tries to clean his wounds. >> >> Kitchens don't have light switches. When entering a kitchen at >> night, you should open the fridge door and use that light instead. >> >> If staying in a haunted house, women should investigate any strange >> noises in their most revealing underwear. >> >> Cars that crash will almost always burst into flames. >> >> Wearing a vest or stripping to the waist can make a man >> invulnerable to bullets. >> >> If you find yourself caught up in a misunderstanding that could be >> cleared up quickly with a simple explanation, for goodness sake, >> keep your mouth shut. >> >> Any person waking from a nightmare will sit bolt upright and pant. >> >> A cough is usually the sign of a terminal illness. >> >> All bombs are fitted with electronic timing devices with large red >> readouts so you know exactly when they're going to go off. >> >> When in love, it is customary to burst into song. >> >> When confronted by an evil international terrorist, sarcasm and >> wisecracks are your best weapons. >> >> One man shooting at 20 men has a better chance of killing them >> than 20 men firing at 1 man. >> >> Creepy music coming from a cemetery should always be investigated >> more closely. >> >> If being fired at by Germans, hide in a river - or even a bath. >> German bullets are unable to penetrate water. >> >> Most laptop computers are powerful enough to override the >> communication systems of any invading alien civilization. >> >> Freelance helicopter pilots are always eager to accept bookings from >> international terrorist organizations - even though the job will >> require them to shoot total strangers and will end in their own >> certain death as the helicopter explodes in a ball of flames. >> >> Most people keep a scrapbook of newspaper clippings - especially if >> any of their family or friends have died in a strange boating >> accident. >> >> All computer disks will work in all computers, regardless of >> software. >> >> Police Departments give their officers personality tests to make >> sure they are deliberately assigned a partner who is their total >> opposite. >> >> When they are alone, all foreigners prefer to speak English to each >> other. >> >> Action heroes never face charges for manslaughter or criminal damage >> despite laying entire cities to waste by their actions. >> >> You can always find a chainsaw when you need one. >> >> Any lock can be picked by a credit card or a paper clip in seconds - >> unless it's the door to a burning building with a child trapped >> inside. >> >> You can tell if somebody is British because they will be wearing a >> bow tie. >> >> When driving a car it is normal to look not at the road but at the >> person sitting beside you or in the back seat for the entire >> journey. >> >> An electric fence, powerful enough to kill a dinosaur will cause no >> lasting damage to an eight year old child. >> >> Having a job of any kind will make father's forget their son's >> eighth birthday. >> >> Honest and hard working policemen are traditionally gunned down >> three days before their retirement. >> >> If you are blonde and pretty, it is possible to become a world >> expert in Nuclear Fission at age 22. >> >> The more a man and a woman hate each other, the more likely they >> will fall in love. >> > ----------------- End Forwarded Message ----------------- ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
Subject: slip and turn need urgent
Date: Mar 19, 1998
John Melville who built an early Europa needs a slip and turn electric 12v very quickly. He would like to try and find a used one. If anybody has such a thing call him - John Melville 01249 658566 ________________________________________________________________________________
Date: Mar 19, 1998
From: dwatts(at)ns1.avnet.co.uk (David G. Watts)
Subject: Re: new tailwheel
>Dave, I have been reading all the old discussions about the tail wheel mod. >again, cos I have at last got around to testing my version which I believe >is similar to yours except for use of a rod through the bottom of the old >tailwheel mount. >On ground handling, yes I can "blow it round" as you said, almost on a point >to the left, but not to the right. On landing I haven't done enough yet, but >I still seem to find myself short of right rudder. How does this align with >your experience to date? Cheers Graham C G-EMIN I must admit that I have not yet had the need to blow it round in either direction so I cannot comment personally. However when we did the test flights with Peter Kember and then subsequently converting to type with Martin Stoner, they both had occasion to blow it round on the rudder, which was no effort at all. However as to whether it was left or right I am not sure. Perhaps I will get a chance to try it in the next few days. As for steering problems on landing, we have not experienced any yet. There seems to be more than enough control authority in both directions, which at times has proved quite usefull :-) !!! Dave Watts 'XDY ________________________________________________________________________________
Date: Mar 20, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: rsonic Battery?
> Does anyone know about the PowerSonic battery I just bought from A/C Spruce? > In the catalog it states it is a "Sealed Maintenance free, recombined oxygen > cycle battery" (catalog page 324, 26 amp-hour). I took this to mean a > recombinant gas battery (RG battery) as recommended by Bob Knuckolls. > > Now on opening the package, the invoice I get says it is a "Gell Cell > battery" which Knuckolls does not recommend. > > THEN I call them to clarify, and they refer me to Allied Battery here in > Seattle. I was just AT Allied shopping for a battery and they would NOT sell > me the same battery I just bought from ACS. Allied said they could not > guaranty the battery because it was not meant to be charged from an > automotive type regulator. > > Who's right? Is this an RG or Gell Cell? Can it be charged with an > alternator/regulator? Should I just give up and get a lead-acid battery? > I have the same battery, it has worked fine for the first 8 hours, I like to > know if there is a problem with this installation now that my A/C is > aaaaalmost ready to fly. I'd be very surprised if it's a real Gel-Cell . . . If operated not over 14.4 volts it will be fine . . . BTW, some conversations with various Lead-Acid battery manufacturers over the past week has yielded the following: There is a slight difference in recommended charging voltages between batteries made from "virgin lead" versus "recycled lead" which has some calcium in it. Most batteries have recycled lead and like to operate at 13.8 for their 100% recharge voltage (room temp) while a few batteries like the B&C products are new, clean lead and are happier at the 14.4 setting. The consequences of operating a virgin lead battery at "too low" a bus voltage simply means that you don't recharge it as quickly nor does it get "topped off" . . . the exact capacity limit is not known to me yet but I suspect it's still better than 90%. Soooooo, difference in performance will be hard to perceive and service life will be good too. I'll be talking to more folk over the next few weeks and will publish a more complete article on the topic. While on the topic of batteries, there was a lot of discussion a few months back about the evils of paralleling and some suggestions circulated about needing "battery isolators" for proper operation of dual batteries. The piece I did on battery paralleling <
http://www.aeroelectric.com/articles/bat_iso2.pdf> has been reviewed by two manufacturers and blessed. I'll publish further details in a few weeks. We'll be in California for the next week. I have a critical design review to attend for a few days and I'm taking the family along for some R&R. Back on-line the 29th. Bob . . . //// (o o) < If you continue to do, > < What you've always done, > < You will continue to be, > < What you've always been. > ________________________________________________________________________________
Date: Mar 21, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: o Seminar
Southern California, Chino Airport, April 18-19, 1998 in Hal Woodruff's hangar. Check <http://www.aeroelectric.com/seminars.html> for directions to Hal's hanger and some motels in the area. THIS IS A GO PROGRAM - we're now taking reservations. Check the seminars page for additional programs offered this year. Can we do one in your neighborhood? Bob . . . //// (o o) < If you continue to do, > < What you've always done, > < You will continue to be, > < What you've always been. > ________________________________________________________________________________
From: RonSwinden <RonSwinden(at)aol.com>
Date: Mar 21, 1998
Subject: raham S
Dear Graham where ever you are What range of angles do you operate your prop thru and do you measure at the tip or at 75% radius or whatever Hope you are having a good time the wrong way up?? or is it us??? Keep well See y' Ron S I am doing some rough setting up whilst waiting for prop bolts and a revised micro switch Bi !! No 33. ________________________________________________________________________________
From: "J. FELL" <jw17(at)dial.pipex.com>
Subject: Re: Resin Allergy
Date: Mar 24, 1998
Does anyone know of a resin system which is less likely to give an allergic reaction. I am building an XS Tri-gear kit (no372) and have just completed stage one. Fortunately I have not sufferred any problems to date. A friend of mine has bought an almost completed mono-wheel and has sufferred an immediate reaction. I thought there was a bulletin board message a few weeks ago which mentioned a US system with no reaction from users but I must have permanantely deleted it. Thanks for your help Jim Fell builder 372 Peterborough. ________________________________________________________________________________
From: Jerry Rinehart <jerry.rinehart@integ-inc.com>
Subject: Re: Resin Allergy
Date: Mar 24, 1998
You might try the West System. I have been using it on a wood plane for 3 years and have had no reaction to this date. We have hade good results wit the system. Jerry Rinehart > ---------- > From: J. FELL[SMTP:jw17(at)dial.pipex.com] > Subject: Re: Resin Allergy > > Does anyone know of a resin system which is less likely to give an > allergic > reaction. I am building an XS Tri-gear kit (no372) and have just > completed > stage one. Fortunately I have not sufferred any problems to date. A > friend > of mine has bought an almost completed mono-wheel and has sufferred an > immediate reaction. I thought there was a bulletin board message a few > weeks > ago which mentioned a US system with no reaction from users but I must > have > permanantely deleted it. > Thanks for your help > > Jim Fell builder 372 Peterborough. > > ________________________________________________________________________________
From: "Dennis Lowe" <DennisL(at)inovatec.co.uk>
Subject: Re: esin Allergy
Date: Mar 24, 1998
I too, hit a problem from day one. Even with a full hood protector, double gloves etc I leave the workshop with my eyes streaming and I itch from head to foot. The larger lay-ups become quite an ordeal. The change to XS is my salvation! For most people, fortunately, there is no problem with adequate precautions. By the way, does anyone know when Graham (S) reverts to the right way up? regards Dennis ________________________________________________________________________________
Date: Mar 25, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re:Resin Allergy
I would suggest Aeropoxy which is the resin supplied to the US builders. Graham will reappear in the UK sometime late April when I release him from my workshop :-) Tony --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
Subject: Re:Resin Allergy
Date: Mar 24, 1998
Is Graham ever the right way up? and how would one tell? Jerry ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: Mar 25, 1998
Subject: Re: Resin Allergy
I developed an allergy to Aeropoxy which is advertised to be less prone to provoke an allergic reaction. Tried E-Z Poxy and was allergic to that too. Tried West and wasn't allergic to that, nor am I allergic to Redux. It's a matter of personal chemistry, so buy a small amount and try it before commiting. For me, a respirator wasn't sufficient so I had to get a Hobbyair to allow work to continue. The allergic reaction is apparently to the amines used in the hardner. Each epoxy seems to use a slightly different amine so one's personal reaction to each may differ. I became so sensitized to Aeropoxy that a couple hours in the garage with the wings which had cured for over three weeks would cause a major reaction, so apparently the amines out-gas for quite a while. Touching the cured wings also caused serious problems. Washing the cured parts with a 50/50 mixture of vinegar and water - required before filling anyway - eliminated this sensitivity entirely. Also, many are or become allergic to latex so beware of reactions to the gloves. It can be confusing to sort out a latex allergy vs an epoxy allergy since one tends to be exposed to both simultaneously. Avoid gloves which use latex powder, cornstarch powder is less likely to provoke an allergy and powderless gloves are available. Nitrile gloves are a good alternative. Use string gloves as a liner to minimize softening of the skin due to sweat since this increases absorption through the skin. Use vinyl gloves over the latex gloves when dealing with wet epoxy since latex is not totally impermeable to epoxy - witness the stain which comes through latex gloves when exposed to wet epoxy. The level of precautions required once one becomes sensitized is prohibitive, but the alternative is to terminate the project. Some become so sensitive that termination is the only alternative. Err on the side of caution and avoid becoming sensitized. Regards, John A044 Newtown, CT ________________________________________________________________________________
Subject: Re:Resin Allergy
Date: Mar 25, 1998
From: Brian Rauchfuss - PCD <brauchfu(at)pcocd2.intel.com>
> > I would suggest Aeropoxy which is the resin supplied to the US builders. I have been told to be careful about mixing resin systems. You might want to finish the piece your working on before switching. Brian ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
Subject: x 914
Date: Mar 25, 1998
I think I am going to use a Rotax 912 but I'de be interetsed to hear what anybody thinks about the 914. Bearing in mind they come with the Exhaust and engine mount they are not quite as expensive as I had originally thought. That extra grunt would be gratifying? Jerry ________________________________________________________________________________
From: "Dennis Lowe" <DennisL(at)inovatec.co.uk>
Subject: Re: Tony Krzyzewski-Graham
Date: Mar 25, 1998
I suppose the immediate question that comes to mind is how much does Graham charge for traveling - we live 60 miles from Graham and inspection costs and travel, Graham assures me, are very reasonable. What does he charge for New Zealand? I'd be grateful if you could get a message to Graham. My brother has just joined the fold and is building a tri-gear (Kit 388), hopefully under Graham's guidance. He hopes to get going over Easter, how much can he do before Graham returns? ________________________________________________________________________________
Date: Mar 26, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Rotax 914
Having flown in a Europa behind both the 912 and the 914 I can honestly say the 914 is my pick (which is why I bought one!). You may however want to consider the 100hp 912, which should be seen around August/September this year, if the budget won't stretch to the 914. Also of interest is that the 914 is now shipping with dual solid state fuel pumps as standard. Tony ------------------------ From: Jerry <jerry(at)flyinghi.demon.co.uk> Subject: Rotax 914 Date: Thu, 26 Mar 1998 01:05:00 +1200 > I think I am going to use a Rotax 912 but I'de be interetsed to hear what > anybody thinks about the 914. Bearing in mind they come with the Exhaust > and engine mount they are not quite as expensive as I had originally > thought. That extra grunt would be gratifying? > > Jerry > ---------------End of Original Message----------------- --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
Date: Mar 25, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: Rotax 914
Hi Jerry, I have only flown the 914 powered demonstrator in Lakeland, and have tried limiting the power on takeoff to simulate 100 hp, and can say it is a big difference in ground run. Not having flown a 912 I can't say I know the difference, but my money went for a 914. I'm spoiled now, I had to. I think it's worth the extra money. Jim Thursby N814AT >I think I am going to use a Rotax 912 but I'de be interetsed to hear what >anybody thinks about the 914. Bearing in mind they come with the Exhaust >and engine mount they are not quite as expensive as I had originally >thought. That extra grunt would be gratifying? > >Jerry > ________________________________________________________________________________
Date: Mar 27, 1998
From: "Martin J.Tuck" <102034.2747(at)compuserve.com>
Subject: t Trim
Paint Trim Some cars and vans have some sort of vinyl 'stick-on' trim lines. I know that some of these fancy paint schemes some airlines have (like British Airways) use a similar material. Anyone had any thoughts or investigated material that could be used for final trimming (go faster stripes) of a overall white aircraft? Any thoughts, comments names, addresses and phone/fax no's of suitable suppliers would be welcomed. Regards Martin Tuck N152MT ________________________________________________________________________________
Date: Mar 27, 1998
From: 303 Printing <303print(at)northrim.net>
Subject: Re: Paint Trim
Martin J.Tuck wrote: > > Paint Trim > > Some cars and vans have some sort of vinyl 'stick-on' trim lines. I know > that some of these fancy paint schemes some airlines have (like British > Airways) use a similar material. > > Anyone had any thoughts or investigated material that could be used for > final trimming (go faster stripes) of a overall white aircraft? > > Any thoughts, comments names, addresses and phone/fax no's of suitable > suppliers would be welcomed. > > Regards > Martin Tuck > N152MT Check with a sign shop in your area. They probably have a vinyl cutter hooked up to a computer. With a wide selection of colors and types of vinyl. Vinyl has an extremely long life if maintained and protected. ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Mar 28, 1998
Subject: ne want some wash primer?
just having a clear out, found a wash primer kit, only half used: Consists of half litre each of wash primer, thinner T54 and 4 oz of acid dilutant. Original date Oct 96, think I did most of my alloy bits around a year ago, there should be enough to etch prime nearly a complete kit (certainly all the smaller bits). If anyone in the Frimley/Camberley/Bracknell area wants to come and collect it, bring a couple of beers. chus, dave kit67 01276 506279 ________________________________________________________________________________
Date: Mar 29, 1998
From: Darren Stevens <darren02(at)premier.co.uk>
Subject: rnative Tyre
Does anyone out there have details of an alternative tyre to the DICO supplied by Europa. Having replaced the "old" swining arm for the modified wider section. I'm still not happy with the clearance between the forks and break calliper. If anyone can give me details of size, make and ply rating and possibly a supplier I would be most grateful. Regards Martin. ________________________________________________________________________________
Date: Mar 29, 1998
From: dwatts(at)ns1.avnet.co.uk (David G. Watts)
Subject: Re: Paint Trim
>Some cars and vans have some sort of vinyl 'stick-on' trim lines. I know >that some of these fancy paint schemes some airlines have (like British >Airways) use a similar material. >Anyone had any thoughts or investigated material that could be used for >final trimming (go faster stripes) of a overall white aircraft? The trim and decoration on John Tyes, Ivan Shaws G-EUXS and Colin Noakes aircraft were all done with stick on trim material. These were all done by Colin Noakes after he had sprayed the aircraft. Perhaps you could contact Colin for more details. Dave Watts. ________________________________________________________________________________
Date: Mar 30, 1998
From: Jens-Achim Frei <jaf(at)compuserve.com>
Subject: Paint Trim
Nachricht geschrieben von "Martin J.Tuck" >Any thoughts, comments names, addresses and phone/fax no's of suitable suppliers would be welcomed. < Martin, here is some information about your country via Germany : Plane Design at High Point, North Carolina are providing vinyl self-adhesive stripes that are resistant to oil and fuel. The stripes should last for seven to ten years. Fax 001(910)889-7159. HTH, Jens ________________________________________________________________________________
From: cvecchione(at)webtv.net (Carmen Vecchione)
Date: Mar 30, 1998
Subject: ed States Builders
I just read the latest edition of Kitplanes,(April,) and I must say I am very impressed with the capabilities of the plane you all have decided to build. I am wondering whether there are any builders in my neck of the woods(eastern U.S., Philadelphia area.)? Also, I am intrigued by the rough field ability of the plane. Is there a local builder out there that is familiar with the laws and regulations concerning operating the plane from private property? Thanks for your help. Carmen ________________________________________________________________________________
From: "Dennis Lowe" <DennisL(at)inovatec.co.uk>
Subject: ing, Sanding
Date: Mar 30, 1998
Has anyone used wet & dry silicon carbide paper, wetted with soapy water, for sanding after filling in order to keep the dust down? Is there any reason for not doing so? Any advice would be welcome. Dennis ________________________________________________________________________________
From: Garry Stout <gstout(at)us.ibm.com>
Subject: t Trim Design - Help Wanted
Date: Mar 30, 1998
Hello everyone. I am US builder # 60 and I'm about 2 or 3 weeks away from sending my tri-gear to the paint shop. My problem is, beyond the basic white fuselage, what colors and design should I use for the accent trim? I have no artistic taste or skills whatsoever, and I know it! Does anyone have any idea where to get help with the selection of colors and designs? I'm certainly willing to pay someone who does have those skills, because I don't......and I don't want my beautifully constructed plane to be painted with some ugly colors and/or design. Help????? Regards, Garry Stout ________________________________________________________________________________
Date: Mar 31, 1998
From: Tony Renshaw <renshaw(at)ozemail.com.au>
Subject: dynamic Loads
Gidday, Can anyone supply the formula/s for calculating the applied force on a flight control, so that I may be able to do a load analysis on using teflon sleeved hinges with the consequent reduced pin diameter. If the areas of ailerons,rudder, and trim tabs is also known this would also be hand At the same time if anyone knows the forum address for the Longeze/Varieze builders I would appreciate getting it also.Thanks Reg Tony Renshaw Builder No.236 ________________________________________________________________________________
Subject: Re: Aerodynamic Loads
Date: Mar 30, 1998
From: Brian Rauchfuss - PCD <brauchfu(at)pcocd2.intel.com>
> Can anyone supply the formula/s for calculating the applied force on a > flight control, so that I may be able to do a load analysis on using teflon > sleeved hinges with the consequent reduced pin diameter. If the areas of > ailerons,rudder, and trim tabs is also known this would also be hand At the > same time if anyone knows the forum address for the Longeze/Varieze builders > I would appreciate getting it also.Thanks > Reg > Tony Renshaw > Builder No.236 I looked in my directory of airplane design software, and to my suprise found "consfc8.exe", for calculating forces on control surfaces. Would you like this? What would be a good way to transfer it? BTW, the program got the formulas from : _Low Power Laminar Aircraft Structures_ by Alex Strojnik bra-uchfu(at)NOSPAMpcocd2.intel.com like the artist paints his dreams on (remove - and NOSPAM) a canvas" - Minor Detail ________________________________________________________________________________
Date: Mar 30, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: Filling, Sanding
Hi Dennis, I use this method working on autos all the time. Fill your bucket with lukewarm water (whatever that is) and put in 3 or 4 drops of dish soap. It keeps the paper from clogging. Jim Thursby N814AT >Has anyone used wet & dry silicon carbide paper, wetted with soapy water, >for sanding after filling in order to keep the dust down? > >Is there any reason for not doing so? > >Any advice would be welcome. > >Dennis > ________________________________________________________________________________
From: "Rick Jory" <rickjory(at)email.msn.com>
Subject: Builders--Carmen Vecchione
Date: Mar 30, 1998
Carmen . . . I don't know who's in Philadelphia . . . but if you haven't looked at it yet, you might glance at Tony Krzyzewski's web site at www.kaon.co.nz/europa/272index.html. Tony is in Australia (or New Zealand--I forget) and has an excellent text/photographic log of his progress in building a Europa. I'm just now reading it all and find it informative for a future builder. ________________________________________________________________________________
From: "Rick Jory" <rickjory(at)email.msn.com>
Subject: y Stout re: Painting/Trim
Date: Mar 30, 1998
Garry . . . I would suggest you find out who does "fleet graphics" (trucks, vans, etc) in your area. If need by they can cut the trim out of vinyl and apply this. Vinyl won't fade or chip. They use computer aided signmaking equipment (so getting an identical "decal" on either side of the plane is easy--it's the same image cut reversed). A good shop will have a graphic artist that can give you several alternatives (a real good shop will take a digital picture of the Europa, or perhaps scan a picture of the Europa, and will lay out proposed graphics on top of the picture. Regardless, these guys are in the business and know what they are doing. Good luck. ________________________________________________________________________________
Date: Mar 31, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: on line . . .
Dee and I were out of town last week for a combination of business and pleasure in California. Between us, there was about 1,000 pieces of e-mail to sort through. I've pretty well cleared my in-basket but given the way I have to scan incoming messages, I may have missed something. If anyone is aware of an item I might have an interest in but have not yet responded to, please give me a heads up on it. ------- A few weeks ago, I was asked about practical applications of LED indicator lamps on amateur built aircraft. I've preprared a draft article now available at: <http://www.aeroelectric.com/articles.html> If anyone has questions or information to add to this topic, I'd be pleased to hear about it. ------- About a year ago, I was planning a periodical publication for assembling little technical tid-bits useful in the construction of airplanes . . . the publication was going to be called Tech-Tips. I decided that I didn't need another publishing effort but the need for this venue is still there. As an alternative, we'll add a page to our website where little mini-articles will be made available to the aviation public. I'm posting this notice for two reasons: (1) if you have something to contribute, we'd be pleased to publish it and (2) let your EAA chapter newsletter editors know about it . . . ANY article downloaded from the aeroelectric.com website may be reprinted as the editor sees fit. Bob . . . AeroElectric Connection //// (o o) < If you continue to do, > < What you've always done, > < You will continue to be, > < What you've always been. > ________________________________________________________________________________
Date: Mar 31, 1998
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: Re: United States Builders
> I am wondering whether there are any builders in my neck of >the woods(eastern U.S., Philadelphia area.)? Carmen - I am the membership secretary of the Europa Club. I am aware of the following builders in your general area (pa, delmarva, ny, nj, ct) 116 Middle Village New York 162 Philadelphia Pennsylvania A012 Pittsford New York A017 Newtown Pennsylvania A018 New York New York A036 Bethesda Maryland A044 Newtown Pennsylvania However, I am not in possesion of the latest list of builders from the US Europa slaes outlet in Lakeland, Florida. If you give them a call they might be able to let you know of a builder nearby who doesn't mind her/his address/phone being given out. Remember that anyone building an aeroplane is going to be BUSY, and any time spent with you is pushing that first flight further into the future, so be sensitive about imposing on their time. Can't help with US rules about operating out of a private strip, but no doubt some of the folk over there can enlighten us. (Perhaps your posting in rec.aviation.homebuilt, which I haven't downloaded yet but assume is similar to this one, will reach a wider audience on this topic.) cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
From: Pepeborja <Pepeborja(at)aol.com>
Date: Mar 31, 1998
Subject: to Europa List
I own a Challenger II microlight and I'm in the process of narrowing down my next choice to either the Europa SX or Vans RV6A (all metal airplane). So far, the Europa is on top because of two reasons: Design and operational costs. Right now, I'm waiting to go to Lakeland, Florida for a demo ride and sign the check (provided my war department gives me the go ahead). #1. The guys that are wondering about trim stripes. When I finished my Challenger, it was all white and it did not have any trim on it. One day, I went into a Pep Boys (auto parts store) and saw decals for decorating Pick Up trucks. For $50 bucks, I was able to add some unique looking decals which have received many compliments from fellow flyers. My decals look like flying ribbons, but after staring at them for a few seconds, you can see the shape of a woman laying down on her side. It's an inexpensive option, which you may want to consider. #2. For Carmen, wondering about private airstrips. Here in the United States, you can have an airstrip in your land as long as it does not create a hazard to existing airports, structures, or neighbors. In my case, I live in Elk Mound, Wisconsin, where I bought 13 acres 2 years ago. I built my house on it and made two landing strips (950 and 600 feet). I'm finishing my workshop/hangar combo and I'm very eager to start building the Europa very soon. I believe the FAR's establish that you don't have to register the strip as longs as it remains private and you don't want it shown in sectional charts. Good luck to you all and I look forward to lay my building paws on what I hope will be the first Europa built in cheesehead country (Packer land for American Football fans). Jose Borja (Mexicano by birth, removed from his motherland by his war department and relocated to the frozen tundra of Wisconsin) ________________________________________________________________________________
Date: - - - , 20-
Subject: r temp
From: Tennant@t-online.de (Barry Tennant)
Hi Folks! Can any of you super engineer out there help me with a little problem? After hours flying (enjoyable since the tail wheel mod) I have an apparent sudden increase in water temperature. The water seems to warm up quicker than usual and I cannot reach 1000 ft AGL because the water is then on the red line. Oil temp is then still quite low at 80deg. Reducing power to 4000 rpm brings the water down to 125C. I have drained the cooling system, removed the cover and checked the water pump and re-filled carefully to ensure there is no air in the system. It is still the same. I had the panel out on the weekend, before this problem appeared, to change the software in my skymap. I do not know exactly how the VDO temperature gauges work. Can it be that the gauge will act normal but read high if I have disturbed a connection? You all know what a pain in the backside it is to take the panel out so I was wondering if anyone knows enough about this type of problem or has had a similar experience. Thanks in advance. Best to you all Barry Tennant D-EHBT ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: Re: Filling, Sanding
>Has anyone used wet & dry silicon carbide paper, wetted with soapy water, >for sanding after filling in order to keep the dust down? > >Is there any reason for not doing so? Dennis - I seem to remember that at one of the seminars, a presenter who seemed to know what he was talking about (maybe Gary McKirdy?) said that although using wet'n'dry wet was good to keep down the dust, it had bad side-effects on the surface being worked on. I'll need to do a bit of searching to check up on this (don't need to know in the immediate future!) but in the meantime someone else who was at that seminar might remember? I think it caused some sort of finish problem. It was something to do with the water getting into the pores of the surface, and was not a problem for car-type finishing, only in the aeroplane scenario. Or maybe it was OK on metal, but not on composites - at any rate, what I took on board was that despite the apparently convenient way to improve comfort & ensure health, it was a BAD THING for Europa builders to do. cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: V4
Europa FAQ version 4, last modified 31 March 1998 This is the list of Frequently Asked Questions (FAQ) for the Europa e-mail list. It relates to the Europa kit-built aeroplane, designed by Ivan Shaw (with a little help from Don Dykins). FAQ maintained at present by: Rowland Carson [with help from FileMaker Pro & the Europa community] rowil(at)clara.net Any Europa enthusiast may apply to take over as maintainer at any time. Questions answered (* = changed since last version): 0 How do I get a copy of this FAQ? 1 I have a suggestion for the FAQ - how can I get it included? 2 How do I join the Europa e-mail list? * 3 How do I get off the Europa e-mail list? 4 Why did my reply to a posting never appear on the Europa e-mail list? 5 Why did I receive two replies to my posting on the Europa e-mail list? * 6 How do I join the Europa Club? 7 Factory newsletter, Europa Flyer, e-mail list - I'm confused! 8 Are there any other organisations for people building aeroplanes? 9 Where can I get more info about home-built aircraft generally? 10 I haven't got a pilot's licence - can I train for it in my Europa? 11 Can I fly a Europa on a microlight/ultralight license? 12 Can I buy a ready-made Europa? 13 How long will it take me to build a Europa? 14 How much will it really cost to build a Europa? 15 What are the dimensions of the Europa on its trailer? 16 Do I have to use the Europa factory-supplied open trailer? 17 What tools will I need to build a Europa and what will they cost? 18 Do I need special skills to build a Europa? 19 How will I know I've built it right? 20 Everyone says "build light" - how do I do that? * 21 How can I avoid allergic reactions to epoxy? 22 How do I get a C of A or Permit to Fly the completed Europa? * 23 What engines are available for the Europa? 24 I'm quite big - will I be comfortable in a Europa cockpit? 25 My strip is only 300m - could a Europa operate out of that? 0 How do I get a copy of this FAQ? ------------------------------------- This FAQ is posted during the first week of each month to the Europa e-mail list (starting January 1998). Previous postings are available by searching the Avnet archives for a subject line containing "FAQ". 1 I have a suggestion for the FAQ - how can I get it included? New items, and correction or enhancement of existing items are welcome. Send your suggestion in e-mail to the FAQ maintainer (see above). Submissions most likely to be incorporated will have similar formatting to the existing FAQ, and display accuracy in spelling, grammar, and syntax. The ultimate deciding factor, however, will be the quality and relevancy of the information. The maintainer reserves the right to edit for brevity, clarity or humour. 2 How do I join the Europa e-mail list? ------------------------------------------ You can subscribe automatically by sending an e-mail message to . The subject is not important but the body of the message should include the following command: subscribe europa You will then receive all future contributions to the list. * 3 How do I get off the Europa e-mail list? --------------------------------------------- To remove yourself from the Europa mailing list, send the following command in email to : unsubscribe Please note that all commands (including subscribe and unsubscribe) to the server which runs the Europa e-mail list must be addressed to the server, NOT the list address where the discussion goes on. Doing that will make you look careless, forgetful, or incapable of following simple instructions (and you need to follow a lot of instructions to build an aeroplane). address which is different to one you originally subscribed on, the server will not be able to deal with your request. If your e-mail address changes, unsubscribe using the old account, then subscribe using the new one. 4 Why did my reply to a posting never appear on the Europa e-mail list? You forgot to choose "reply-to-all". Most email clients allow this as an option when creating a reply, and some (like Eudora) can be set to have that behaviour as default. Once the "to" header line has been created, please remove the original sender's name from it, leaving just the part. If you don't remove it, the original sender will get your reply twice & wonder why you're repeating yourself. You might ask why such an apparently inconvenient procedure is necessary. When the Europa e-mail list was set up, the list server (which administers it all) was indeed configured to make the "reply-to" field in the message headers the same as the list address. This was very convenient for users, as any reply was automatically posted for all to see. Of course, it also sometimes caused embarrassment when folk forgot to change the "to" line in their header when composing a reply meant to be read by the sender only. However, much worse could happen when ill-configured or ill-designed e-mail software interacted with list traffic. It could happen that such a system immediately replied to every list message received by it, thus generating another list message, which was again replied to, etc, etc, ad infinitum, thus clogging up the list server and its communication ports with ever-multiplying traffic. Such "mail loops" cannot arise if the "reply-to" field is not set to the list address. To protect the list, and the integrity of all Avnet's operations, this change was made in February 1998. 5 Why did I receive two replies to my posting on the Europa e-mail list? The person who replied to your posting forgot to remove your personal email address after choosing the "reply-to-all" option (so that the reply would go to the Europa list). If the original sender's name is not removed from the "to" field in the header, (leaving just the part), the original sender will receive the reply twice - once direct and once via the list. See the answer to the previous question to understand why such an apparently inconvenient arrangement is necessary. * 6 How do I join the Europa Club? ----------------------------------- Contact the Membership Secretary for full information. At present the Membership Secretary is: Rowland Carson 4 Saville Close CHELTENHAM Gloucestershire England GL50 4NE 7 Factory newsletter, Europa Flyer, e-mail list - I'm confused! The Europa factory puts out a newsletter from time to time, a subscription to which is mandatory for all builders. Those not yet building can also subscribe, but will not receive the inserts with details of modifications, etc, which go only to builders. Subscriptions are paid to "Europa Aviation" at the office in either Yorkshire, England or Florida, USA depending on your own location. The Europa Club puts out a newsletter (The Europa Flyer) four times a year (Mar, Jun, Sep, Dec) to all paid-up Europa Club members. Subscriptions are paid to "Europa Club". The Club and its newsletter is not connected with the Europa factory or its newsletter. The Europa e-mail list on the internet is open to anyone to join. There is no charge. Like most things on the internet, it is not controlled by anyone. Neither Europa Aviation nor the Europa Club have any power over what goes on there, although representatives from both take part from time to time. It's simply a forum for discussion among Europa enthusiasts. Many of the useful nuggets of information appearing there are reproduced in the Europa Club newsletter. The list was set up by and is still maintained by, a Europa Club member, in the time left over from bringing up a family, earning a living, and building a Europa. Both the Europa Club and Europa Aviation have World Wide Web sites, and they are linked together. The Club pages provide access to the archives of the Europa e-mail list, and some past copies of the FACTORY newsletter, but NOT the CLUB newsletter. 8 Are there any other organisations for people building aeroplanes? Many countries have a homebuilt aircraft organisation, and you can get help and advice by joining. In UK, it's the Popular Flying Organisation (PFA) with local Struts. In USA, it's the Experimental Aircraft Association (EAA) with local Chapters. In France, it's RSA. 9 Where can I get more info about home-built aircraft generally? Join the homebuilders organisation in your country (PFA, EAA, RSA, etc). The homebuilt plane FAQ is posted regularly to the newsgroup: rec.aviation.homebuilt You should be aware that its answers relate to the situation in USA. If you live elsewhere, things may be different. Several books are available on the subject. Allan J Hall said: My vote for most useful books would be: Sportsplane Construction Techniques - Tony Bingelis Firewall Forward - Tony Bingelis Aviation Spruce & Speciality - Catalogue Jim Campbell said: Don't forget US Aviator's MASSIVE SportPlane Resource Guide... 740 pages detailing the REAL highs and lows of nearly 600 sportplane kits as well as over 40 "How-To" chapters covering everything from basic composite construction technigues to test flying and dealing with the Feds... US Aviator is at 3000 21st St-NW, Winter Haven, FL, 33881. 1-800-356-7767 Rowland Carson said: I personally have found the following books useful. Choosing Your Homebuilt the one youll finish Kitplane Construction by Ron Wanttaja; Composite Construction for Homebuilt Aircraft by Jack Lambie; and of course Moldless Composite Homebuilt Sandwich Aircraft Construction by Burt Rutan. All except the last are available from the PFA bookshop. I cant understand why they dont do the Rutan one I got mine >from Aircraft Spruce, who also do a kit of materials to go with it, so you can try out the techniques on a small scale. 10 I haven't got a pilot's licence - can I train for it in my Europa? This is probably a bad idea. The aviation administrations in some countries will not permit it, anyway. But consider the possibility that you spend several years toiling to build the aeroplane, then find that: you have some subtle medical condition that prevents issue of a flight medical you spent so much on building the plane you have no funds left to pay for training you don't really like flying in a small plane you just don't seem to have an aptitude for controlling a plane OK, you can still probably sell it for more than the parts cost, but maybe you might have chosen to use your time differently had you known in advance. 11 Can I fly a Europa on a microlight/ultralight license? No. The Europa requires an ordinary private pilot's license. It is too big, fast, and heavy to be classed as an ultralight or microlight. The rules defining microlights are slightly different in different countries, but the Europa would not meet any of them. As far as formal pilot qualifications are concerned, it's in the same category as a Cessna 150. However, since (in its most popular configuration) it is a monowheel taildragger, your flight safety will be greatly enhanced by having some prior taildragger experience, and even more by getting some training on the Europa itself >from a pilot experienced on type before you launch solo. 12 Can I buy a ready-made Europa? ----------------------------------- The only way you can do that at present is to find someone who's built one and is willing to part with it. It is also possible that someone who has developed an epoxy allergy through careless handling and cannot complete the project may wish to sell a part-finished kit. Ads for such Europas have appeared in the classified sections of general pilot-interest magazines (eg "Pilot" & "Flyer" in UK), and in the magazines of the homebuilder organisations (eg PFA's "Popular Flying" & EAA's "Sport Aviaton"). You can also find them in a Europa-specific forum such as the Europa Club's "Europa Flyer" or the Europa internet e-mail list. You should be aware that it is strictly illegal to have someone else build an aircraft for you, and claim it as your own work. Both the CAA and the FAA enforce this rule. That does not prevent certain specialist jobs (eg painting, avionics installation) being done by others, but you should be prepared to prove that you have done the bulk of the building yourself. 13 How long will it take me to build a Europa? ------------------------------------------------ In July 1997 Laurent Charvet of Europa Aviation said, of the "pre-XS" kit: With the "old" Europa kit, I believe the quickest time that we know of is just over 920 hours and the longest 1,500. Rowland Carson responded by quoting the following hours to complete from Europa Club members: 900 1200 1500+ 1580 2000 2000 2000 2000 2000+ 2300 2400 2400 2500 2500 ~2800 2900 2900 3000 3000+ Some of the longer times will be by first-time (ie slower-working) builders, or perfectionists repeating stuff they weren't happy with on first try, or people doing lots of extra detail for a concours-winner "show plane" - or even all of the above! 14 How much will it really cost to build a Europa? ---------------------------------------------------- John Kackay posted these figures (US $) in August 1995: Kit delivered 19250 Trailer kit 750 (approx, no firm price given) Rotax 914 12500 prop 1500 Inst/avionics 10000 Upholst/paint 1000 ----- Total 45000 Douglas Wagner posted these costs (UK pounds) in August 1995: Type: Item: Total (incl VAT): Stage 1 empennage 3,442.75 Stage 2 wings 4,641.25 Stage 3 fuselage 6,462.50 Powerplant Subaru 118 hp 6,462.00 Fitting kit 2,937.50 overflow bottle 39.95 rectifier/regulator 41.13 slipper clutch 323.13 vacuum pump 675.63 Propeller electric, variable speed 1,997.50 Instruments altimeter 199.75 air speed 141.00 vertical speed 129.25 turn and slip 282.00 gyro horizon, RCA22-7 625.10 directional gyro, RCA-11A-8 559.30 standby compass 70.50 Westach hour meter 2A10 41.42 Avionics Terra TX760D Comm 928.25 Terra TRT250D Transponder 1,028.13 Terra height encoder 207.48 Antenna kit 17.63 GPS 705.00 Electrics wiring, switches etc 528.75 navigation lights 176.25 strobe 229.13 landing light 0.00 intercom 30.55 Finish paint 587.50 paint labor 2,750.00 interior trim 587.50 Trailer 1,568.63 workshop rent 12 mths 3,938.76 Total: 42,355.69 my labor cost 1000 hrs 10,000.00 Minimum Realistic Sale Price 52,355.69 In April 1996 Carl Pattinson posted these costs (UK pounds): Stage 1/2/3 kit #12,500 Rotax engine kit # 9,000 Average Instrument Fit # 3,000 (ASi, VSI, Alt, AH, TS, GPS, Com Radio, switches) Cushions/Carpet/Trim # 500 Paint and misc parts # 1,000 Registration & test flying # 1,000 Value Added Tax # 4,725 This adds up to about #32,000 on the assumption that you use no professional labour (eg for painting) and many builders in reality will end up spending nearer 35 - 40,000. I certainly would not consider building a Europa unless you can lay your hands on at least #30,000. I believe insurance will be in the region of 1,500 - 2,000 fully comp, per year In July 1996 Tony Renshaw posted these costs for Australia: The tail kit will cost you about $750.00 AUD to sea freight out. Then you'll have to insure it which will cost about $52.00. Then customs clearances which will be about $120.00, and road transport and its insurance increment from the port to your home. I recently got a quote from Europa for a part share in a container for any future stages I may choose to purchase. The tail kit by the way cost me $6000.00 approx (2900.00 Pounds). A wing kit 3800.00 Pounds Packing 40.00 Crating 115.00 Insurance 16.00 Delivery approx 423.00 Fuselage Kit 5200.00 Packing 60.00 Crating 435.00 Insurance 21.00 Delivery 696.00 If both purchased together Wing kit 3800.00 Fuse " 5200.00 Packing 100.00 Crating 435.00 Insurance 36.00 Delivery 1078.00 If both were sent in a container Wing kit 3800.00 Fuse " 5200.00 Packing 160.00 Insurance 36.00 Delivery 700.00 15 What are the dimensions of the Europa on its trailer? Tony Krzyzewski wanted to know how big a garage would be needed when he got his Europa built back in New Zealand, so when he visited the factory, he brought a tape measure: The absolute dimensions of the Europa on its trailer, measured at Kirbymoorside, are as follows..... Height 84 inches 214 cm Width 81 inches 206 cm Length 19 feet 9 inches 610 cm 16 Do I have to use the Europa factory-supplied open trailer? No. There are several other designs of trailer available in UK, including several enclosed types. Northwick Manufacturing, Wade Trailers, and Schofield Aviation have all advertised in the Europa Flyer at various times. You can also design and build your own, as described in Europa Flyer #12. 17 What tools will I need to build a Europa and what will they cost? Dremel tool Scissors Razor saw Digital level Resin balance Perma-Grit abrasive materials 18 Do I need special skills to build a Europa? ------------------------------------------------ Most aeroplane designs are not beyond the capabilities of the average handyman, but some skills will almost certainly need to be learnt or at least sharpened. This is not surprising, as one of the official reasons given for allowing people to build their own aeroplanes is "education". Few people who have not previously built a foam & glass aeroplane will be familiar with the techniques, but most will reach an acceptable standard after some small practice pieces. 19 How will I know I've built it right? ----------------------------------------- Keep in close contact with your PFA Inspector (USA: EAA Technical Counselor) and she/he will make sure you do everything to a suitable standard - may even help you do some things first time around! You may be required (and it's probably a good idea anyway) to make & keep small samples of each batch of layup that you do, which can be tested to destruction as proof of strength. 20 Everyone says "build light" - how do I do that? ---------------------------------------------------- Graham Singleton said: Burt Rutan described the best check I know. 6 plies of BID, laid up on a waxed (and buffed off) flat surface. Squeegee out as much resin as poss without allowing air to creep in. If too much pressure is used air can be sucked in as the fibres relax. Allow to cure, cut to an accurate 10" X 16" rectangle and weigh. 297 gms is a bit light and might have air voids. 310 gms is perfect. 340 gms is too heavy. If your aircraft was built to this ratio of resin to glass it would be around 40 lbs overweight. (18 Kgs if you must ) * 21 How can I avoid allergic reactions to epoxy? ------------------------------------------------- John J Moran wrote, in answer to a query about which resin system causes least reaction: I developed an allergy to Aeropoxy which is advertised to be less prone to provoke an allergic reaction. Tried E-Z Poxy and was allergic to that too. Tried West and wasn't allergic to that, nor am I allergic to Redux. It's a matter of personal chemistry, so buy a small amount and try it before commiting. For me, a respirator wasn't sufficient so I had to get a Hobbyair to allow work to continue. The allergic reaction is apparently to the amines used in the hardner. Each epoxy seems to use a slightly different amine so one's personal reaction to each may differ. I became so sensitized to Aeropoxy that a couple hours in the garage with the wings which had cured for over three weeks would cause a major reaction, so apparently the amines out-gas for quite a while. Touching the cured wings also caused serious problems. Washing the cured parts with a 50/50 mixture of vinegar and water - required before filling anyway - eliminated this sensitivity entirely. Also, many are or become allergic to latex so beware of reactions to the gloves. It can be confusing to sort out a latex allergy vs an epoxy allergy since one tends to be exposed to both simultaneously. Avoid gloves which use latex powder, cornstarch powder is less likely to provoke an allergy and powderless gloves are available. Nitrile gloves are a good alternative. Use string gloves as a liner to minimize softening of the skin due to sweat since this increases absorption through the skin. Use vinyl gloves over the latex gloves when dealing with wet epoxy since latex is not totally impermeable to epoxy - witness the stain which comes through latex gloves when exposed to wet epoxy. The level of precautions required once one becomes sensitized is prohibitive, but the alternative is to terminate the project. Some become so sensitive that termination is the only alternative. Err on the side of caution and avoid becoming sensitized. 22 How do I get a C of A or Permit to Fly the completed Europa? In the UK, the paperwork which clears your aeroplane for flight is the ultimate responsibility of the Civil Aviation Authority (CAA) but they have delegated the day-to-day function of this to the PFA. So, as an aircraft builder in UK, you really have to join the PFA. In the US, you deal with the local FAA office when it comes to clearing the aircraft for flight. In UK, homebuilts do not get a C of A, but rather a "Permit to Fly", similar to that issued for a manufacturer's prototype. In USA, they are issued a C of A in the "Experimental" category. In the UK, inspections of the work in progress are made by an inspector appointed by the PFA. Without evidence of such inspections, the aircraft will not be permitted to fly. Documentary evidence of the building process, preferably countersigned by an EAA "Technical Counselor" is required in USA. Before the aircraft is cleared for flight, the responsible authority must be satisfied that it has been built correctly, to an acceptable standard of workmanship, that it is substantially the work of the builder (ie not built by a "hired gun") and that it matches the design to agreed tolerances. Any modifications made by the builder must also be approved. The Europa Flyer, #14 & #15, contains more detailed information about the UK paperwork requirements. * 23 What engines are available for the Europa? ----------------------------------------------- Rotax 912 (flying) Rotax 914 (flying) Subaru (flying) Mid-West rotary (has flown in at least 2 Europas) Jabiru 4-cylinder (flying in Jabiru; Europa installation under development) Jabiru 6-cylinder (engine under development) BMW RS1100 (Europa conversion and installation under development) Some of these engines are more "available" than others; but Europas are already flying with some of these engines. The others are still at the development stage. 24 I'm quite big - will I be comfortable in a Europa cockpit? The so-called "LA" mod, quite early on, increased the useable internal width, but not only at seat level as might be first assumed. Ron Swinden said: Sit in your pride and joy dressed for the great outdoors (freezing airfield!) and try waggling the stick and pumping the rudder pedals. The mod is not about L A's but it is about shoulder room. Phil Hawker said: You need to try it out very carefully, and consider what it might feel like after a long cruise. It is certainly less roomy for the very tall than some of the other kits (such as the Glastar) but then it has many other advantages over these, such as fuel economy and all-round elegance. It is much roomier than some of the more direct competition such as the Pulsar. Ivan Shaw is 6'3" (I believe) and designed it to be comfortable for him. The new XS has more legroom, but headroom may still be cramped if you have a long body, and there is no straightforward way to increase this (one UK builder, Graham Singleton, is contemplating a substantial modification which could provide the answer). If you have any doubts then find a finished example and try at least to have a long "sit" - whilst making the obligatory "brrmming" noises of course. At least one tall UK builder sold his share because of discomfort during long flights - which is a real pity after so many hours of work. The factory is very helpful on this issue and will always suggest a visit and test flight - I'm told that one 6'7" prospective builder left convinced that he would be comfortable, although I'm baffled as to how he must have been proportioned! 25 My strip is only 300m - could a Europa operate out of that? Mark Talbot wrote: I speak from experience when I say that the Europa is capable of operating from 300 mtr grass most of the time one up. The snag, as I discovered, comes when something is not quite right and you have failed to detect it. There is absolutely no room for error and, at a certain stage of either takeoff or landing, you are committed and there is no room to change your mind. Graham Singleton summed it up very accurately. And the truth is that there is simply no room for error. If you are lucky you will never need that room - but ... but ... but ... but ... My advice has to be, find yourself a longer strip! In round figures I would be happy with 550m in an ideal world of green farm fields. ... that's Rowland with a 'w' ... ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
europa(at)avnet.co.uk
Subject: x 914
Date: - - - , 20-
I am still not decided about engines. I did talk to Skydrive again today who seemed prepared to throw in a free Vac Pump or something. I guess whilst the pound stays strong they can afford to give something away. jerry ________________________________________________________________________________
Date: - - - , 20-
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: il Test
Posting Message test? ________________________________________________________________________________
Date: - - - , 20-
Subject: Bill Wynne
From: Tennant@t-online.de (Barry Tennant)
Hi Bill. I received my Europa Flyer and enjoyed your article. I hope to fly my Europa back to Wales over Easter (to Cardiff, as I am originaly from Newport), if the weather is suitable. It would be great to get a chance to have a look at the NSI prop instalation and perhaps try it out. Perhaps you could send me your E-Mail address. Best regards Barry Tennant D-EHBT ________________________________________________________________________________
Date: - - - , 20-
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: id Devices Wing Leveller
I understand that the Navaid Devices Wing Leveller has already been fitted by one or two builders. Would someone be kind enough to let me have their installation details and if possible the PFA Modification approval details. Does Navaid Devices have any future plans for a altitude hold as well? Many thanks, Mike Parkin (No 312, G-JULZ) ________________________________________________________________________________
From: MELVYNBS <MELVYNBS(at)aol.com>
Date: - - - , 20-
Subject: Europa_Mail:Kitplane Magazine Cover and story
Europa XS Peter Underhill does the cover story for the Europa TurboXS (Which has more stars affixed to it than the Hubble telescope could handle---120?) KITPLANE. Six pages and seven photos including a cover shot by Keith Wilson of G-EUXS, G-PYTE, and G-RONA (return on net assets?) in a Blue Angels style tight formation. Other pixs include a great interior of the cockpit and instrumentation,also the new tailwheel design get a great detailed close-up. Story says that 500 kits have been sold with over 60 Europas already on the wing. Lands slow, flies fast, goes a long way on a tank of fuel and builds quickly Underhill reports. Covers the engine alternatives thoroughly. How to do a four point roll? Whap, stop, whap, stop, whap, stop, whap, stop, whap, stop! All this while Karen Carpenter sings we've only just begun! -Kitplanes April 1998 issue pages 10-18. Enjoy! See you at Fun 'n Sun. Maybe THIS year I'll get to ride in a Europa, eh Mr. Shaw? ________________________________________________________________________________
Date: Apr 05, 1998
From: Carl Pattinson <carl(at)photos.prestel.co.uk>
Subject: 46 - possible fix.
Ever since the question of Mod 46 reared its ugly head I have been trying to come up with a simpler solution. One of my early ideas was to support the fuselage on its side, remove the tube supporting end brackets and then to pour a Redux/ flox mix into the end caps, thereby filling them. Each side of the tube would have to be done separately, allowing time for the adhesive to set. Clearly it would be impractical to do this on airframes with engines but those in mid-production could qualify for this treatment. I originally discarded this idea as not an engineering solution and also because it would not be possible to guarantee a permanent bond between the Redux and the metal. However, having discussed the reasons for the failures and the stresses involved with my mate Ron Swinden, it seems likely that this idea might work. Filling the end caps with a solid material would prevent the flexing which causes the steel caps to crack. Since the solid Redux block is retained by the rivets which secure the cups to the tube there is no need to worry about adhesion. In theory there is a difference between the expansion of the steel and the Redux but as Redux is somewhat elastic (its full of rubber and glass balls !) this should not become a problem. If this could work it would certainly eliminate a lot of hassle and sore hands ! I would welcome some constructive comments on this idea. ________________________________________________________________________________
Date: - - - , 20-
From: Rolph Muller <rolph(at)globalvt.demon.co.uk>
Subject: Re: Mod 46 - possible fix.
In message <3527591E.7819(at)photos.prestel.co.uk>, Carl Pattinson writes >If this could work it would certainly eliminate a lot of hassle and sore >hands ! It's honestly not a difficult mod - really! It's even easier if you take off the port stick - I don't think this was mentioned in the instructions. Sore hands could also be eliminated if you were to detach the starboard aileron quick connector. -- Rolph Muller ________________________________________________________________________________
Date: Apr 05, 1998
From: nick norman <nick.norman(at)virgin.net>
Subject: oduction & engine problem
Hello All! I am new to this mailing list and to the Europa having been asked by a work collegue to fly and share the running costs of his Europa G-EIKY. It is based at Insch airstrip near Aberdeen, Scotland. We are commercial helicopter pilots and fly offshore oil support in the North Sea. I also do a lot of gliding and have flown a couple of hundred hours on the Falke type motorgliders with central mainwheel, outriggers and tailwheel (familiar configuration!). I must say that I found the Europa a bit of a handful during takeoff and landing but a delight otherwise. I suppose it is just like the motorgliders but everything happens 4 times as fast! Now I have got about 9 hours on it, I am reaonably happy! It does however have a little engine problem which I have been trying to tackle. Can I bore everybody with a lot of background and then ask a couple of questions? BTW I was an electronic engineer before going commercial pilot so I know a bit about that sort of thing and also have always done my own maintenance on my cars and motorcycles and am BGA-approved to work on motorglider engines. The engine is a Rotax 912 with warp drive prop. It has the mod for the cold air box/inlet on top of the cowling. I have experienced carb icing with this mod, but the effect I am describing is not carb icing. It starts instantly, and is generally very smooth and never misses a beat at full power. However in the cruise (5000 @ 120kts) it just very occasionally runs rough for maybe half a second. Just long enough to attract attention! You can really feel it through the pedals, especially. The other thing is that during the mag drop checks, it is right on the limit on the left mag and the drop difference is also right on the limit. More to the point it is just downright rough on the left mag, but sweet as anything on the right mag. Of course we replaced all the plugs, even though only 25 hours on the engine, but no difference. In the cruise, if I go onto the left mag it is even more rough, although no massive rev drop, but smooth as anything on the right mag. On the ground, on the left mag it is perfect up to 3200 rpm and at that exact rpm the roughness comes in suddenly and remains until nearly full throttle. Because it was different on the 2 mags I started with the assumption that it was something in the ignition system. I started by swapping the following (one at a time) to the other side: Magneto switches, pickup coils, generator coils. Nothing wrong with those. Then I swapped all the coils over with the black boxes, and the fault changed sides, i.e. nothing wrong with the black boxes but something wrong with the coils or something "downstream" of them. Having traced which 2 coils were on the faulty side, I swapped one of them with the equivalent coil on the other side. No difference. But when I swapped the other 2 coils, the fault changed sides so I had identified which coil was faulty (I thought!). To check that it wasn't a fault in the ht leads or plug caps, these were temporarily replaced with car stuff but no difference. So I was very confident that it was the coil itself, even though the resistances etc checked out. It must be some vibration effect I thought. Today we fitted the new coil (costing the owner around 150) but to my amazement no difference! I ran through the diagnosis again but still the same conclusion that it is something in that coil or downstream of the coil. I am now thinking that "downsteam of the coil" could include something in the cylinder itself! That coil runs the rear two cyclinders' top plugs. The engine runs fine when the bottom 2 plugs only are firing, but not when the top 2 only are firing. Could there be some marginal mixture problem and non-uniform distribution of the fuel within the cylinder caused by, perhaps, an air leak? Sounds most unlikely, doesn't it, but that is what the test results point to. (BTW the plugs all look much the same colour). Today it was bucketing down with horizontal rain so we gave up in disgust after lunch. I think the next step will be to swap top and bottom leads so that the same ignition circuit is feeding the other plug, to see what happens (will have to lengthen the upper ht leads temporarily I suppose). Sorry that this posting is so long!! Can I ask 2 questions: 1. Anybody got any ideas??? 2. Does your Rotax 912 engine generally run noticeably rougher on one magneto than the other during the mag checks - is the mag drop difference near the limit? - and do you have the cold air box mod? (answers yes or no would both be useful!) Thankyou for persevering with this posting, any help much appreciated. Nick Norman ________________________________________________________________________________
Date: Apr 05, 1998
From: nick norman <nick.norman(at)virgin.net>
Subject: posting
sorry - test posting only! ________________________________________________________________________________
Date: - - - , 20-
From: Graeme Smith <Graeme.Smith@q-labs.de>
Subject: paint systems
Hi, Sometime ago there was some discussion about HVLP paint systems for painting Europas. James Thursby provided information on the subject and I've also had some discussions with Graham (Gamin) about it. As I'm soon going to have to decide how to go about this painting operation, I was wondering if there's any other experience out there about 'painting it yourself' (even if its only to say DON'T) and especially about HVLP systems. I suppose that most people will opt to have a professional do the painting, but there may also be some points in favour of doing it yourself, not the least of which most kitplane builders are do-it-yourselfers by nature. But of course the paint job is the area where the quality of the workmanship becomes REALLY visible and its not worth devaluing 000s of hours of work and 000s of Euros of investment with a shoddy paint job. But, I've been reading with interest Ron Alexander's articles in Sport Aviation on spray painting -- his opinion is that builders of average skill can achieve really good results provided they use the right equipment and take their time (which is what the professionals usually don't have). By 'right equipment', he means HVLP (high volume low pressure) spray systems which eliminate the high capital outlay and the complexity of conventional compressor-based systems. I have done a bit of research and found that Fastech have a product with combined HVLP paint system and breathing apparatus for around US$800, which I think is less than a professional would charge to do the job. The question is: does anyone have any experience with these things? any recommendations? how many others have taken the DIY option? Graeme Smith Graeme Smith Phone: +49 (0)6301 71 22 12 Q-Labs Software Engineering GmbH, Fax: +49 (0)6301 71 22 99 Technopark I, Mobile: +49 172 205 27 02 Sauerwiesen 2, Siegelbach Email: Graeme.Smith@q-labs.de D-67661 Kaiserslautern, WWW: http://www.q-labs.de GERMANY ________________________________________________________________________________
From: Pepeborja <Pepeborja(at)aol.com>
Date: - - - , 20-
Subject: Paint Sytem experience
I used an HVLP to paint my first airplane back in 1994. I bought it at a DIY store name Home Depot in Dallas, Texas. The price, US$289.00 for a Campbell- Hausfield HVLP paint system, complete with a spray gun and 15' hose. Needless to say, the system worked great for a guy that only painted lawn furniture with spray cans before. I would say the main difference between an amateur and a professional is having the right space to paint. My paint job has been judged by many as good but I can tell where the mistakes are. I can say that the mistakes were due to not having the right paint boot, as opposed to technique. Next time, I'll spend more time building the paint boot and jigs to set the wings and body. Best of luck, Jose Borja ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: - - - , 20-
Subject: Re: Mod 46 - possible fix.
Carl, this would probably work, as you say, for those aircraft that have'nt flown yet. Those that are flying could possibly be suffering fatigue in the end caps, and I would rather do the mod as it is if i woz flying...(soon, maybe..) however, i carried out the mod as described in the later sheets (no extra holes required) and found it straightforward, and no real problems at all. Heat gun melted the glue, and able to use the original rivet holes. chus, dave kit67 ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: - - - , 20-
Subject: Re: HVLP paint systems
paint it yourself, unless you have over GBP10,000 to give to someone else to fill, sand and spray your pride and joy. probably a bit cheaper if you fill and sand it first, but 'professional' sprayers will slap more paint on until they get the finish they are happy with. I know of one europa that was sprayed by aircraft (actually RAF) painters. Super finish, but each wing weighed about 15 to 20 lb extra, and in the end the builder spent many hours sanding off the excess weight! His problem was that he didnt have a couple of RB199's pushing his europa around.... A guy in one of the Europa club magazines (issue 9, june 96) described a paint system used on gliders, called Schwabbellack, which is very hard wearing and durable. I decided to use it in the end. The finish does not depend on how you spray it on (just using a medium compressor and cheap spray gun), but on what you sand off when flatted down with 400/600/1000 wet and dry, used wet. I am very pleased with my initial efforts, would hate to think what sort of mess i would have made with the standard aircraft paints. chus, dave kit67 and now G-BXUM ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: HVLP paint systems
Date: - - - , 20-
Is Schwabbelack available in anything other than white? I'd like to color the bottom of my Europa. Also, does anyone know of a source in the United States? Thanks, David A071 -----Original Message----- From: DaveBuzz [SMTP:DaveBuzz(at)aol.com] Subject: Re: HVLP paint systems paint it yourself, unless you have over GBP10,000 to give to someone else to fill, sand and spray your pride and joy. probably a bit cheaper if you fill and sand it first, but 'professional' sprayers will slap more paint on until they get the finish they are happy with. I know of one europa that was sprayed by aircraft (actually RAF) painters. Super finish, but each wing weighed about 15 to 20 lb extra, and in the end the builder spent many hours sanding off the excess weight! His problem was that he didnt have a couple of RB199's pushing his europa around.... A guy in one of the Europa club magazines (issue 9, june 96) described a paint system used on gliders, called Schwabbellack, which is very hard wearing and durable. I decided to use it in the end. The finish does not depend on how you spray it on (just using a medium compressor and cheap spray gun), but on what you sand off when flatted down with 400/600/1000 wet and dry, used wet. I am very pleased with my initial efforts, would hate to think what sort of mess i would have made with the standard aircraft paints. chus, dave > kit67 and now G-BXUM ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: e's the club site?
Date: - - - , 20-
I just tried to look up something in the club archives, only to receive the message "the requested URL http://www.avnet.co.uk/europa was not found on this server". I backtracked to the avnet home page and poked around, but could find no information. Does anyone know what's going on? David A071 ________________________________________________________________________________
Date: Apr 06, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: HVLP paint systems
>Hi, >I have done a bit of research and found that Fastech have a product with >combined HVLP paint system and breathing apparatus for around US$800, which >I think is less than a professional would charge to do the job. >The question is: does anyone have any experience with these things? any >recommendations? how many others have taken the DIY option? >Graeme Smith Hi, I have used Fastech's system that you described, and it works great. I have used it with the Accuspray and the Lexaire spray guns. Both work good although the Accuspray is more expensive. Most folks can do a good job on their own plane, you just need to practice. Jim Thursby N814AT >Graeme Smith Phone: +49 (0)6301 71 22 12 >Q-Labs Software Engineering GmbH, Fax: +49 (0)6301 71 22 99 >Technopark I, Mobile: +49 172 205 27 02 >Sauerwiesen 2, Siegelbach Email: Graeme.Smith@q-labs.de >D-67661 Kaiserslautern, WWW: http://www.q-labs.de >GERMANY > > ________________________________________________________________________________
From: Peter.Thomas(at)arcadiagroup.co.uk
Date: - - - , 20-
Subject: Where's the club site?
"We apologise for the temporary interruption to transmission, normal programs will resume as soon as possible" During the upgrade to the list server (major-domo) the site was..... er...... .....um....... accidentally sub optimised; OK I admit it Deleted! As we were the first users of the list server Avnet created the Europa club html directory within the major-domo directory structure. I guess this had long been forgotten as upgrading the server went as planned but at the cost of losing our site. Don't worry I have a complete back up at home, I'm just waiting for Avnet to tell me where to put it (so to speak). I will let people know as soon as it is back. Best wishes Pete -----Original Message----- From: David Glauser <dg(at)xpsystems.com> Subject: Where's the club site? << File: TXT1.TXT >> I just tried to look up something in the club archives, only to receive the message "the requested URL http://www.avnet.co.uk/europa was not found on this server". I backtracked to the avnet home page and poked around, but could find no information. Does anyone know what's going on? David A071 ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: - - - , 20-
Subject: Re: HVLP paint systems
UP-Schabbellack Weiss (ref 03-69066) is the standard white, I believe it is only manufactured in Germany from Akzo-Coatings GmbH, D-70469, Stuttgart, Germany. Have a tel no. of: (++49) 711 89510 but not sure if it is correct. Alternatively London Sailplanes could possibly help, UK 01528 662068. Have just finished spraying the fuzz, and one thing that is noticeable as that Schwab-weiss does not appear to be as toxic as the standard 2 part aircraft paint systems. With my S-10 repirator i could still get a whiff of fumes when priming and finishing the metal bits, but no smell at all with Schwab-weiss on the plastic bits. (knew that s-10 with its NBC levels of protection would come in useful...) chus, dave G-BXUM ________________________________________________________________________________
Date: Apr 08, 1998
From: Christian Folco <Christian.folco(at)jet.uk>
Subject: rnative engine
Hello, my name is Christian Folco, builder 331. I am French living in England in Oxford area. I'm building a XS version. Despite the fact I am reading the Europa builders chat for nearly 1 year and being an official member of the club, it's the first time I participate to that forum. Im presently working on the fuselage and will probably put the top half on next week. Last week I went to France visiting JPX engine factory. JPX produce a 2.3 l flat four engine direct drive mainly use as a replacement for the Jodel and use also for the Lionceau, the MCR01 and some Italian kits. I was very impressed by what I saw over there, specially the installations. These people (90) work mainly for Formula one engines (Renault, Peugeot and Ford) and also Airbus and many others. They are specialised on high tech casting and machining. Quality control is at its best. Every part has is own batch and serial number, are checked and results archived. So each engine has a file. All the parts constituting the JPX engine are produced by themselves, the latest version is pure magnesium cast and has the same weight as the Rotax 912. I contacted the owner of an MCR01 fitted with a JPX (previous version 4TX75/A, 78kg, 85cv) who was very delighted with this engine. According to him and Mr Buchoux the JPX director, the performance for the considered plane is slightly better with the JPX to compare with the 912. The new version 4TX90/A ~65kg, fully equipped, 90cv will be available this summer. These engines are JAR22H certified and come with 2 years warranty or 1000h. I was very tempted before the tour and definitely convinced after. So my Europa will be probably the first one equipped by a JPX engine. The Factory will produce an engine installation package. Everything should be ready for Cranfield. Christian ________________________________________________________________________________
From: Peter.Thomas(at)arcadiagroup.co.uk
Date: - - - , 20-
Subject: Europa-Aircraft Web Site
Hi Some of you may have noticed that for the last couple of months Europa have been advertising a new URL in Pilot and Flyer. Until now the site seemed to be "Still under Construction" (Sounds like my Europa ) Well I'm glad to say that the wait appears to be over and the site is now on-line. It looks very slick indeed, with good content and graphic design. It's fully XS aware unlike the old site. For those of you who haven't seen the new URL it is .... http://www.europa-aircraft.com NOT http://www.europa-aviation.co.uk But this is still on-line as well ??? I think it is great news that Europa are taking the net seriously again and hope that they never let their new site suffer from "dead web syndrome". Now who is going to update all those search engines and web links around the world ?............... Regards Pete ________________________________________________________________________________
Date: - - - , 20-
From: Paul.Mansfield(at)integralis.co.uk (Paul Mansfield)
Subject: ? point roll (was: Kitplane Magazine Cover and story)
How to do a four point roll? Whap, stop, whap, stop, whap, stop, whap, stop, whap, stop! All this while Karen Carpenter sings ... Err, I don't wish to be picky, but haven't you just done a 450 deg 5 point roll, ending up in a 90 deg bank? (unless you started off at 90 deg, of course). It's a nice manoeuvre anyway (or I quite like a 270 roll right to turn left & vice versa) IMHO, the greater issue here is the choice of music, if it has to be Carpenters, why not "Calling Occupants..." (with guitar solo performed by Karen, BTW); but better by far (SIMO) would be the Intermezzo from Cavalleria Rusticana (Mascagni) aka the bit from Godfather III (or the Kleenex TV ad to the Brits) -- actually, lots of classical stuff fits the bill v. well. All IMHO of course. Paul Mansfield #383 Tel: +44 (0)118 930 6060 Fax: +44 (0)118 930 7351 Email: paul.mansfield(at)integralis.com as a private person (stops the corporate disclaimer...) ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: - - - , 20-
Subject: Re: HVLP paint systems
In a message dated 06/04/98 21:43:10, DaveBuzz(at)aol.com writes: << The finish does not depend on how you spray it (Schwabbellack) on (just using a medium compressor and cheap spray gun) >> I am now finding that even the Europa supplied paint can be dealt with this way - trouble is that if you haven't put plenty on, then you tend to rub through before you notice it and respraying local areas can have long term problems. Most of my defects though have come from not noticing local depressions in the filler coat at the matt stage. Flash coloured sprays seem to be the only way - watering the surface shows them up that's bad too as has been declared recently. Graham C. G-EMIN ________________________________________________________________________________
From: "Kerry Lamb" <kerrylamb(at)worldnet.att.net>
Subject: ve
Date: - - - , 20-
remove ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: Where's the club site?
>"We apologise for the temporary interruption to transmission, normal programs >will resume as soon as possible" > >During the upgrade to the list server (major-domo) the site was..... er...... >.....um....... accidentally sub optimised; OK I admit it Deleted! [snip] >Don't worry I have a complete back up at home, I'm just waiting for Avnet to >tell me where to put it (so to speak). Peter has the WWW page source, but I'm not sure about the archives of the list which have also disappeared. Rest assured they are fully backed up as text files on my machine here, and can be restored from those copies, even if saved nowhere else! cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: coat discussion (long)
I have been following a discussion on the rec.aviation.homebuilt newsgroup about gel-coat. I'm not sure if it's relevant to the topic as discussed here, but maybe someone who knows more than me can set us all straight. Most of the posting seems to be about gel-coat as I used to understand it - that is, the thin coat of resin applied to a female mould before any layup (like in that famous Strand Glass make-a-model-boat-hull demo). Although the process of application is different (inside-out, in fact), is the material itself the same as the Schwabbelack (?SP) used for finishing certain Europas instead of the factory-recommended paint system? My main concern is that there seems to be a difference of opinon on how strong (& therefore long-lived) the finish is. Any reliable info available here? Anyway, here are some quotes from the thread, edited for brevity: ------------ following quotes from rec.aviation.homebuilt ------------ Mark Fisher wrote: > > I am about to make a fuselage shell for a motor glider I am building. > My question is , if I have intentions of painting the finished product > with a 2 part paint, is there any advantage in using gelcoat. > My main concern is weight. Will the use of gelcoat to eliminate > pin-holes be heavier than aplications of primer to acheive the same > result.? Gel coat is used in high production shops to paint the aircraft while in the molds. You can achieve a decent result by polishing the finished parts after the airplane is built. But the quality of the finish is much less durable and attractive as if you were to paint the airplane anyway. Once you resign yourself to painting the airplane, the results with primer and paint are as good or better than if it were gel coated and then painted over that. Gel coat is designed as a primer, but I am not aware of any advantage of gel coat followed by paint rather than primer followed by paint. If there is such an advantage, it is limited to production aircraft like sailplanes. I do not think you will find any gel coat under the paint of champion quality finishes. The only advantage I can think of for gel coat is that you can have a smooth, primed surface out of the molds. The savings is that you will not need to contour the primer, just scuff it up, fix the pinholes, and paint. If you are building your aircraft in moldless construction, using gel coat instead of West systems to fill the weave is expensive and heavy. Bill Berle ---------- In article <352448B6.542B(at)ADDRESS.com>, Bill Berle writes: >Gel coat is designed as a primer, If Gelcoat is "designed" as a primer, why is it the finish coat on all fiberglass boats under 30 feet. And if gelcoat is less durable why are there thousands of boats sitting everywhere you look ...unprotected ? Unmolded construction....there would be better (read lighter) ways. In a mold there is no other way. Sal ---------- Sal, Take a CLOSE UP look at those boats that have sat out a lot. The fragile gelcoat probably is shot! Gelcoat has a very limited life. Ever notice fiberglass camper shell finishes that look like crap? More than likely it's gelcoat rather than paint. Refinishing gelcoat takes many man-hours. Translate that into $$$$$$$$. Bob Urban -------- On Apr 3 1998 12:08:58 GMT, amphibdrv(at)aol.com (Amphib DRV) wrote: >If Gelcoat is "designed" as a primer, why is it the finish coat on all >fiberglass >boats under 30 feet. And if gelcoat is less durable why are there thousands >of boats sitting everywhere you look ...unprotected ? Because it's Cheap, Easy (read: less labor ie. Cheap) and boats aren't nearly as weight conscious as aeroplanes. > >Unmolded construction....there would be better (read lighter) ways. In a mold >there is no other way. There are a few. I've seen a straight laquer primer used as a primer in moulded construction. Mold release-laquer-layups. But I'd want to experiment with that alot before doing anything large. Mark Becht --------- Gelcoat makes a great base but will not eliminate pin holes. I will assume you are using female molds to make your parts (spraying Gelcoat over a fiberglass structure is a lot of work and very very heavy). You could spray a polyester base primer in the mold instead of Gelcoat. The trick is to put enough on so that it dosen't alligate from the resin softening the primer without putting it on too heavy. I like working with the Gelcoat personally. It is much harder than other primers I've worked with, a plus if your molds are really nice. Finish with some glazing putty and/or sandable primer, then a good quality epoxy primer and top coat system. P.S. . >I am using Derakane vinylester-epoxy resin. Derakane is a vinylester resin but I didn't know it could have Epoxy blended with it (oil and water kinda thing). Louis Kitz ----------- I often refinish Kestral and other carbon fiber bicycle frames which are bladder molded (layups of fiber cloth and resin placed inside a mold with a bladder inside which forces the layups against the mold when the bladder is inflated). When out of the mold the surface is rough. To achieve a smooth surface multiple coats of a heavy primer-surfacer is sprayed on and sanded to achieve a smooth surface. The problem is that such primer-surfacers typically contain a lot of talc or other inert fillers that do not have much mechanical strength on their own. Small impacts, such as stone bruises, cause the filler to shatter under the paint topcoats. The finishes chip easily down to the carbon fiber layer. In contrast, gel coats place a layer of tough resin against the inside of the mold. This is (hopefully) followed by layups of fiber cloth and resin applied before full cure of the gelcoat so that a bonding/crosslinking takes place between the gelcoat and the fiber layups. The gel coat is tough and typically only takes a bit of sanding to obtain excellent adhesion with a good primer (two component epoxy works for me) followed by topcoats (two component urethane works for me). Of course, letting a gelcoated product sit out in the sun unprotected for a long time is just asking for the gelcoat to degrade. Anyway, if Kestral bicycle frames used in mold gelcoats instead of all that primer-surfacer, it wouldn't take me so long to refinish a frame, Kestral frame owner wouldn't have frames that chip so easily, and I wouldn't have so many refinish jobs. Oops. Hugh Enox --------------- end quotes from rec.aviation.homebuilt ------------ cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
Date: - - - , 20-
From: Edward Gladstone <Ted_Gladstone(at)compuserve.com>
Subject: oprop Gas Turbines
I believe the magazine Kitplane in the USA carried an article or advert re small turboprop (100 - 150shp at 75Lbs) reconditioned gas turbine engines recently. Do any of you readers across the pond have any contact details for this company? Ted, Scotland UK ________________________________________________________________________________
From: "lee wright" <wright(at)hotmail.com>
Subject: ve
Date: Apr 08, 1998
remove ________________________________________________________________________________
Date: Apr 08, 1998
From: 303 Printing <303print(at)northrim.net>
Subject: Re: Web Site
What new web site? Ken Bauman ________________________________________________________________________________
Date: - - - , 20-
From: "Martin J.Tuck" <102034.2747(at)compuserve.com>
Subject: tic Sheeting
Plastic Sheeting When doing layups where bid tapes are required it was recommended (I think by Graham Singleton) that you firstly make up your tapes on plastic sheeting first, then apply the layup. This helps the bid (which has a mind of its own dry ) to hold together and allows you to put it just where you want it. What a great idea! Up to now I've been using cling film (Reynolds Wrap over here) but its suddenly dawned on me (ding!) to use black plastic bin liner material. Its a little thicker, more managable, you can see that you are properly wet out and you can see what you are doing when cutting them the same width as the bid tapes. You won't leave any behind on the part either. I am sure that this has been obvious to everyone else - but just thought I'd mention it just in case. Anyone else notice the subtle change to Europa Aircraft Company? - they even answer the phone with it now. New logo and advertising motto to boot. New web site didn't seem to work for me this evening though. Regards Martin Tuck N152MT Wichita, Kansas ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: Web Site
Date: - - - , 20-
http://www.europa-aircraft.com is the new website. I looked at it immediately after receiving the notice yesterday. For a while, it was easy to get in and view pages, but it then slowed down to the point where I kept timing out and couldn't get a thing. I think the server got overloaded. I can't say that I'm all that enamored of the layout. When leaving the site's main page it opens subsequent pages in a new non-resizable window, closing the main window. The pages are extremely short and wide, with a long horizontal scroll bar. I guess it's supposed to be cool and suggest the long flights we'll be making when we're done building, but I just think it's a pain to use and read. If you browser doesn't like the separate fixed window size you may not be able to view it at all. -----Original Message----- From: 303 Printing [SMTP:303print(at)northrim.net] Cc: Europa Forum Subject: Re: Web Site What new web site? Ken Bauman > ________________________________________________________________________________
From: "Rick Jory" <rickjory(at)email.msn.com>
Subject: Website
Date: - - - , 20-
I experienced the same problems . . . the web page began to open, and then things slowed down until I had to give up. Also, no pictures as of now ________________________________________________________________________________
Date: - - - , 20-
From: "Martin J.Tuck" <102034.2747(at)compuserve.com>
Subject: Re: Gel-coat discussion
Re: Gel-coat discussion I'm not sure whether it was Europa Aircraft's intention to suggest leaving the XS gel-coat unfinished, i.e unpainted. You will still have to join the fuselage together and fill various bits like the join, around the cowling, screens etc. which means you will still have to prime and paint it in the normal way. Perhaps I'm missing something here because the gel-coat finish is mentioned as a feature in the promotional material. I couldn't see any difference from the original finish in terms of benefit. Regards Martin Tuck N152MT Wichita, Kansas ________________________________________________________________________________
From: "Rick Jory" <rickjory(at)email.msn.com>
Subject: oat
Date: - - - , 20-
I'm monitoring both the Europa site and the GlaStar site (not having made a final decision as to which route to go). There's a considerable discussion in the GlaStar archives concerning gelcoat and getting small quantities of gelcoat to cover seams, etc. I thought I'd copy and paste one comment that might be relevant. This concerns a GlaStar being built at the Stoddard-Hamilton factory: "I was listening to Ted Setzer talk to Jim Londo when Jim was building his 'Star in the factory. Ted recommends using an air-powered vibrating sanding block and taking the time to sand off most of the gel-coat. The gel coat will shrink over time and show the glass weave. He said to use overlapping 45 degree strokes in a criss-cross pattern till you can almost see the weave. He said that this will get rid of a lot of weight also. Then, spray on a filler, sand, prime & paint. I know it's a lot of extra work, but you get a Glasair-like finish." Other verbage suggests removal of virtually all of the gelcoat before painting???? I have no idea how valid this is, but thought I'd share it. ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: - - - , 20-
Subject: Re: Plastic Sheeting
<< Up to now I've been using cling film (Reynolds Wrap over here) but its suddenly dawned on me (ding!) to use black plastic bin liner material. Its a little thicker, more managable, you can see that you are properly wet out and you can see what you are doing when cutting them the same width as the bid tapes. You won't leave any behind on the part either. I am sure that this has been obvious to everyone else - but just thought I'd mention it just in case. >> Re: cutting plastic to width for bid tapes. It took a while for me to realize that its much easier to wet out a wide section of bid on plastic and then cut it into strips along with the plastic. Avoids those split ends and frayed edges which can be trimmed off and tossed. Of course, you'll miss the challenge of working with 2" strips of dry bid.... Also, temporarily putting another piece of 4 mil clear plastic on top after pouring some epoxy on allows working a minimal amount of epoxy in for wet out without disturbing the weave. It's faster and saves a bit of weight. John A044 Newtown, CT ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: Re: Gel-coat discussion
Date: - - - , 20-
I would hope that it is *not* Europa's intention that the XS gel coat serve as the outer finish. I rolled my fuselage outside for about 3 hours one day to make some room in the shop and it turned green. Also, although it certainly is less work to finish than an unfilled glass weave, the coating as it arrives has many marks, nicks, holes, and other problems. (Of course, mine had to travel from England to southern California...) -----Original Message----- From: Martin J.Tuck [SMTP:102034.2747(at)compuserve.com] Subject: Re: Gel-coat discussion Re: Gel-coat discussion I'm not sure whether it was Europa Aircraft's intention to suggest leaving the XS gel-coat unfinished, i.e unpainted. You will still have to join the fuselage together and fill various bits like the join, around the cowling, screens etc. which means you will still have to prime and paint it in the normal way. > Perhaps I'm missing something here because the gel-coat finish is mentioned as a feature in the promotional material. I couldn't see any difference from the original finish in terms of benefit. Regards > Martin Tuck > N152MT > Wichita, Kansas ________________________________________________________________________________
Date: - - - , 20-
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: Tank Installation
When the fuel tank is installed in cockpit module is it held in position by the bid tapes or is it free to move up and down, and forward and aft between the bulkhead and the ply/glassfibre brackets. Is it desirable to have the tank held firmly in position or does it float about for a reason. ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: oat
The more I read, the more confused I get! It appears the term "gel-coat" is used in two different ways in different contexts: (a) a first layer of resin on a mould, with no glass, to get a smooth finish on the item being made in the mould (b) a special type of paint used to get a very good finish, usually on sailplanes (gliders), but also used on several Europas here in Europe in place of "normal" paint. I hope that the comments about poor weathering when referring to (a) are not also applicable to (b). If so, why do the glider types bother to pay for this superb finish if it's only going to last 5 minutes? cheers Rowland (aka confused of Cheltenham) ... that's Rowland with a 'w' ... ________________________________________________________________________________
Date: - - - , 20-
From: Kenneth Whiteley <kenwhit(at)kenwhit.demon.co.uk>
Subject: Re: Gelcoat
In message <v03102801b1559035baa6@[195.8.77.235]>, Rowland and Wilma Carson writes > >I hope that the comments about poor weathering when referring to (a) are >not also applicable to (b). If so, why do the glider types bother to pay >for this superb finish if it's only going to last 5 minutes? > The lifetime of the gel coat of a glider is usually about 15-20 years if kept in an enclosed trailer. Leaving outside or a lot of high altitude flights can dramtically reduce this. Owners of glass-fibre gliders after about this sort of time have to face up to a bill of about 6000 for resurfacing. As the gel coat is a polyester, don't forget the cautions which have been quoted before that epoxy can be laid down on polyester and not vice versa. Despite this gel coats have been used on some Europas. Not all glass-fibre gliders have gel coats; some are painted on top of the epoxy. The paint surface tends to be more durable, but resurfacing may require extra filling to take up the long term shrinkage which occurs with epoxys. Ken Whiteley ________________________________________________________________________________
Date: - - - , 20-
From: Miles McCallum <milesm(at)avnet.co.uk>
Subject: tric CSU laws
Here's a poser: I've got a friend working on an electronic constant speed unit for NSI VP props. It will work just like a standard CSU when switched on (off will revert to manual blade pitch control) but it is possible to add some features to reduce pilot workload and/or save his bacon when he/she cocks it up -typically opening the throttle before increasing the rpm, sending MP into the detonation zone. 914's are protected (MP is limited according to rpm via electronic wastegate control) but 912's and other engines are not. We have decided to stick to a relatively simple system on cost grounds -meaning inputs will be limited to throttle position, rpm, and perhaps manifold pressure for unsophisticated (!) engines. The question is, what laws govern CSU behavior? My preference (at the moment) is a very simple system: -"manual" constant speed setting via a switch on the throttle (just like a prop lever) and two trip switches at, say, the 20% and 90% throttle positions that will reset the target rpm to max -so that pushing the throttle forwards will automatically fine off the prop to reduce the chance of detonation, and pulling the throttle right back will prepare you for a go-around, and put the prop in air-brake mode. It is possible to get more or less sophisticated than this. Any ideas? Miles ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: - - - , 20-
Subject: Re: Gelcoat
In a message dated 11/04/98 21:41:40, rowil(at)clara.net writes: << The more I read, the more confused I get! It appears the term "gel-coat" is used in two different ways in different contexts: (a) a first layer of resin on a mould, with no glass, to get a smooth finish on the item being made in the mould (b) a special type of paint used to get a very good finish, usually on sailplanes (gliders), but also used on several Europas here in Europe in place of "normal" paint. >> Rowland, Schabbellack has been approved by the PFA as an alternative paint for youropa. we wouldnt be using it otherwise. Just make sure you put enough on to sand it flat, i've gone through to the filler on one aileron and will have to paint it again. The finish is good though, especially when polished. chus, dave G-BXUM ________________________________________________________________________________
Date: - - - , 20-
From: Carl Pattinson <carl(at)photos.prestel.co.uk>
Subject: 46 pics
Some of you will have read about John Scotts Mod 46 (PFA approved) in the Europa club magazine. I just fitted my bits today and as claimed, the actual work involved is only an hour or two (plus time for the Redux to set). I understand the record is 40 minutes. John will supply the bits 20 or will provide details if you prefer. The inserts are made of alloy and have four grooves to clear the rivets, though if yours (rivets that is !)arent at 90 degrees you will need to do some filing. Each insert is supplied with a small self tapping screw attached to act as a handle which is removed after insertion. Note, the ones in my picture are alodined - they dont come that way. For details, contact John Scott, 68 Millend Rd, Cambridge, CB1 4JP. Tel 0421 736293 (mobile phone no, but not always switched on) BTW John also has details of an alternative tailwheel assembly (ie- an improved version of the factory mod) also PFA approved. Here is a picture of the Mod 46 components - hope you can all unscramble it ! Attachment converted: R&W LC475:mod46.JPG (JPEG/JVWR) (0000CD5C) ________________________________________________________________________________
From: "Dennis Lowe" <DennisL(at)inovatec.co.uk>
Subject: thoughts
Date: - - - , 20-
I've seen a reference recently to testing the Europa, or I suppose any PFA airplane, at it's Vne in a power dive during the flight testing after completion. Can anyone satisfy my curiosity with regard to the complete flight testing routine prescribed by the PFA? By the way, thanks Rowland for the information on using wet&dry, wet. I thought there must be a catch. It was too obvious. Dennis ________________________________________________________________________________
Date: - - - , 20-
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Fuel Tank Installation
Mike, Before you glass the tank in place be aware that the instructions in the manual for positioning the tank still refer to the the original sized tank. The small tank cannot be positioned flush with the base of the cockpit module, aligned with the bulkhead and still remain clear of the main spar. I know this to my cost as I spent all of last evening cutting my fuel tank out of the cockpit module (Dammit!) because I found that it was fouling the spars - this was despite following the tank installation instructions to the letter. add to the manual the following paragraph...... When you put the tank in make sure you have a clear line between the aileron thrust plate supports, the tank and front layup should not foul the spar positioning in any way. I found the glass tape does in fact make a strong bond to the new tank having now experienced how hard it is to get the stuff off the tank. It looks like I will be spending the next few evenings sanding back the layups off my cockpit module before trying again. Yours, with much muttering Tony --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
From: Fillinger <Fillinger(at)aol.com>
Date: - - - , 20-
Subject: Re: Rotax 912 (100hp)
Tim -- I too would like to know more about the engine choices you cite. Heard that the 100HP 912 will be available October. I heard also that the Jabiru 120HP may be displayed at Sun-N-Fun. However, I am suspicious of the Jabiru on the Europa. At 3300 RPM, it must turn a smaller prop, and on Jabiru's kit plane, they use a 54". No engineer me, but it seems the size of the Europa fuselage will guarantee only that such a prop will dry the bugs quickly. Regards, Fred Fillinger, A063 Readying the old Grumman for S-N-F On 4/13, you wrote -- >> Interested if anyone knows any further developments with the Rotax 912 >> 100hp engine? >> I read in Kitplane (April issue-Europa XS big write up) the Jabaru 3300cc 120 >> HP will be available for delivery April 1998. Price $US12,900. ________________________________________________________________________________
Date: - - - , 20-
From: Mel Ewing <mele(at)imt.net>
Subject: ru question
Well, this is my first posting to the Europa mail list, and I hope it works! My name is Mel Ewing, Europa Builder #??? (Okay, just give me a few more years to settle down and then get my Europa!) I was checking out the new Europa factory home page and was quickly browsing through the FAQ. Two things caught my attention. 1) They have quit developement on the BMW engine. It seemed like all was going well the last I checked. Anyone know why the sudden hault? 2) The FAQ stated that because the Jabiru only produced 3300 RPM that it would require a smaller prop, and would make it unsuitable for the Europa. This surprised my because the Jabiru is DIRECT DRIVE, no gear box. This is prop RPM. The prop RPM of the Rotax is the no faster then this. Maybe one of you high speed pilots with more experience then I have can explain what I am missing? I was considering the Jabiru over the Rotax because of the lighter weight and because it did not have to have a reduction gear box that needs to be over hauled. (One more thing to possibly break!) Any opinions, or counciling for this young pilot? (me) Mel Ewing Future Europa In Montana! ________________________________________________________________________________
Date: - - - , 20-
From: Johan <dfjelec(at)iafrica.com>
Subject: subject)
remove ________________________________________________________________________________
Date: - - - , 20-
From: Johan <dfjelec(at)iafrica.com>
Subject: ps Mail:remove
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Date: - - - , 20-
From: Duncan MacFadyean <Halcrow_MRO(at)compuserve.com>
Subject: Re: Gelcoat
Rowland and Wilma Carson , Message text written by Kenneth Whiteley >that epoxy can be laid down on polyester and not vice versa.< I thought it was the other way about. Also, "long term shrinkage of epoxy" I thought this was the other way about too! Duncan McFadyean ________________________________________________________________________________
Date: - - - , 20-
From: Tim Ward <ward.t(at)xtra.co.nz>
Subject: x 912 (100hp)
Interested if anyone knows any further developments with the Rotax 912 XX100hp engine? I read in Kitplane (April issue-Europa XS big write up)the Jabaru 3300cc 120 HP will be available for delivery April 1998. Price $US12,900. Horizontally opposed, overhaed cam, 6 cylinder; 9.5.1 compression; 150lbs. dry weight complete; carbureted; dual transistorized magneto ignition, air-cooled. Dynofocal or bed mount,supplied. Output; 120hp at 3300rpm, torque 125ft-lbs at 3000rpm; dynanometer testing. Warranty period 6 months from start-up or 200hours. Also interested in the JPX 4TX75/A. Anybody installed one? Will be seriously buying at the end of the year, hopefully if our dollar returns to its right place! 100hp, I believe will be more suitable for us NZers lying in the westerly wind belt and roaring 40s. That extra hps when you need them!! Good to see Graham S. venture this far down-under, hope NZ treated you well. Cheers, Tim -- Timothy. P. Ward 12 Waiwetu Street, Fendalton, CHRISTCHURCH 1. NEW ZEALAND PH 6433515166 Fax 6433515166 Email: ward.t(at)xtra.co.nz ________________________________________________________________________________
Date: - - - , 20-
From: Miles McCallum <milesm(at)avnet.co.uk>
Subject: Re: Jabiru question
> >>1) They have quit developement on the BMW engine. It seemed like all was >>going well the last I checked. Anyone know why the sudden hault? > >Europa have abandoned the project, but not the firm they contracted to do the work: they have completed ground testing and are about to fit an example to an airframe (possibly a factory Europa) for air testing... and quite possibly the BMW conversion will be offered for sale later this year. > >>2) The FAQ stated that because the Jabiru only produced 3300 RPM that it >>would require a smaller prop > >For the monowheel, a slightly smaller prop is no bad thing- it'll improve ground clearance, but faster turning smaller props tend to be less efficient than larger slower turning ones. The real question is whether any of the available (or future) props can be matched to the Jabiru's engine speed and the Europa's speed range. > >Miles > ________________________________________________________________________________
Date: - - - , 20-
From: Allen Bishop <bishop(at)ns.sympatico.ca>
Subject: ve
remove ________________________________________________________________________________
Date: - - - , 20-
From: Gowing JR <gowingjr(at)acr.net.au>
Subject: Re: SP Resin Batch ID's - What do the numbers
represent? > >G'Day or simply 'Day > > > >I imagine I am in the same position as many would be builders. I have > >completed my test piece OK but have to put Europa activities on hold > >while I put the house in order first. I remember some discussion of > >shelf life or epoxy materials (being good until they begin to get lumpy I > >think). Being concerned about avoiding this state I began putting the SP > >resin and hardeners in an insulated box to keep temperature even > >(presently from abt 9 degrees C to sometimes 40 degrees C in my work > >shed. right now at 11.30am Eastern Summer Time it is 35) and looked at > >the batch numbering to set them in first made first used order. > > > >It seemed to me natural to think the first of the two numbers on the > >containers was a consecutive batch number and the second which follows > >the slash the year and month. As an example from my complete airframe > >epoxy supply, I have a container of resin and two containers of hardners > >as follows: > > > >a container of resin 23"1"680/9607, and > >Std hardener 23"2"102/9701 > >Slow hardener 23"3"142/9607. > > > >So the numbering assumption on std hardener destroyed my assumption. > > > >Since the answer to this question should be of interest to many Europa > >non-builders like me, does anyone already know the answer please? > > > >Bob Gowing ( presently non builder of kit No 327) > > > > > >Europa wrote: > > Your assumption is correct. The second set of four numbers on the resin and > hardener is the year and month. SP Systems have now revised the lives on > both resin and hardener to be 2 years PROVIDED that they have not been opened. > > Hope this helps > > Regards Andy > > > >Thank you all who contributed to this discussion - resin used in UK kits is "SP" made by Structural Polymer Systems Ltd Tony Krzyzewski got the lives of both resin and hardener correct at 2 years Duncan MacFadyean added the bit about unopened containers will last the 2 years and you can test them by the squeeze and listen for the air leaks method. I did the checking today with the result that the 2 containers that leaked resin also leaked air! Europa has already provided free of cost, replacements for the 2 leaky containers of resin. All the rest stood the squeeze test and are now resting an even temperature environment - a cardboard box lined with reflective insulating foil backed with glass wool. I will have to make some progress on the Europa (fin and elevators?) when my eldest grandsons arrive from the States for a visit in about June but thanks to you all I can rest assured that the remainder of the resin and hardeners will last long enough for me to use them. Sincerely JR(Bob) Gowing, Kit 327 ________________________________________________________________________________
Date: - - - , 20-
From: Carl Pattinson <carl(at)photos.prestel.co.uk>
Subject: Re: Mod 46 pics
Gert Dalgaard wrote: > Hi Carl > Saw your mail re. mod.46 and loved the image. > How did you incorcopate the picture in your mail? > Regards Gert Dalgaard Sorensen, Denmark > Europa builder No. 151 (-hope to get flying before Cranefield '98) Dear Gert, The picture was taken originally on a Casio digital camera. I then copied it into my computer and ajusted the size in Adobe Photoshop. I chose a small image (ie- image size 3" x 2" at 72 dpi). This was saved in jpg format to further compress the file size down to 5kb of data. There is no point in sending large files over the internet as it takes ages and only annoys the recipients due to long download times. I composed the message in Netscape Navigator and added the saved image as an attachment. The message was then sent as a normal e-mail. Normally I would have scanned a photographic print, but a friend loaned me the digital camera for the week to try out. Quality was not very good but great for sending e-mails. I myself am a Professional Photographer and use digital imaging in my work. We dont normally use digital cameras, but conventional film photography. We then scan the negatives or transparencies and make ajustments and corrections to the images before outputting to negative or transparency again. We do not use digital cameras as yet as the quality is not yet good enough compared to cost. The average size of an image that we use is 35mb upwards. Very few digital cameras are capable of this level of resolution yet and at 35mb per image you need a big computer/ camera to store the data. We run a processing laboratory here in England and build my Europa in my spare time. We already have the registration number, not surprisingly it is G-LABS. Best wishes, Carl Pattinson ________________________________________________________________________________
Date: - - - , 20-
From: Kenneth Whiteley <kenwhit(at)kenwhit.demon.co.uk>
Subject: Re: Gelcoat
In message <199804140904_MC2-39D6-B0D3(at)compuserve.com>, Duncan MacFadyean writes >I thought it was the other way about. Also, > >"long term shrinkage of epoxy" >I thought this was the other way about too! There was some discussion about this way back, but I am not well set up to search all the previous mail of the Europa group. It is a fact that sailplanes are made by first spraying a coating of gel-coat into the mould and then laying up the epoxy and glass on top of it. The shrinkage is a problem that we have with the tailplane of our 20 year old Slingsby Vega at the moment. Although it doesn't need a gel coat replacement, it does need filling to restore the original profile. Ken Whiteley ________________________________________________________________________________
Date: - - - , 20-
From: Kenneth Whiteley <kenwhit(at)kenwhit.demon.co.uk>
Subject: Re: Gelcoat
In message <199804140904_MC2-39D6-B0D3(at)compuserve.com>, Duncan MacFadyean writes >I thought it was the other way about. Also, > >"long term shrinkage of epoxy" >I thought this was the other way about too! There was some discussion about this way back, but I am not well set up to search all the previous mail of the Europa group. It is a fact that sailplanes are made by first spraying a coating of gel-coat into the mould and then laying up the epoxy and glass on top of it. The shrinkage is a problem that we have with the tailplane of our 20 year old Slingsby Vega at the moment. Although it doesn't need a gel coat replacement, it does need filling to restore the original profile. Ken Whiteley ________________________________________________________________________________
From: Andrew Wainwright <andreww(at)executek.com>
Subject: e required.
Date: - - - , 20-
Hello, I've decided to build an Europa, even though this will be finalized upon a visit to the factory later this year. I currently live in sunny Arizona, USA with 360 VFR days per year, however will be moving back to England this August after being away for almost 20 years. Raised in Yorkshire, it only seems right that I build an Europa XS. Anyway, my question is: When I arrive in Coventry, England, I'm going to start looking for a new house. One obvious requirement is space to build my own Europa. I know the advert says build and store in a 1 car garage, but when looking at the overall length of the airplane it seems as if I practically need a 21' long garage (longer than standard). I'm going to have help, an uncle and a friend, so at times there may be three of us in there (though I don't know how practical this will be for some items.) I was wondering if I could get some inputs on how much space I really should ensure is available when purchasing my new home/airplane assembly plant. Thank you, Andrew Wainwright US Private Pilot Airplane Single & Multi Engine Land Instrument Airplane, DC-3S I intend to live forever - so far, so good. ________________________________________________________________________________
Date: - - - , 20-
From: Gert Dalgaard <lgds(at)post6.tele.dk>
Subject: Re: Software / Rotax 914
Hello I am Gert Dalgaard, living in Denmark and building the Europa No. 151. We hope to get airborne sometime autun '98. The engine I have chosen, bought and got is the Rotax 914. When I read the installation manual for the 914 I saw that I need a piece of software to adjust the engine after installation. As I write this mail to a lot of fellows who know that money just disappear very fast when you are building A/C I would like to ask if somebody could loan me the software? The part number is "Rotax 966 670" Another question/same item - do somebody have the software for handling the data's from the Rdat on a computer? The partnumber for this is "Rotax 886 990" Best regards Gert ________________________________________________________________________________
From: WmSH <WmSH(at)aol.com>
Date: - - - , 20-
Subject: ve
Remove ________________________________________________________________________________
From: "J. FELL" <jw17(at)dial.pipex.com>
Subject: Re: Space required.
Date: - - - , 20-
Andrew I am building Europa 372 a trigear in a single car garage 19 foot by 10 foot. Stage 1 just completed without problem but arrived home with the fuselage kit last week and space is pretty tight. The top moulding is currently hanging upside down in the garage where we keep out two cars and I have the bottom moulding and cockpit module in the single car garage (the hangar). At the moment I await the end of the rain so that I can get the mouldings out on the lawn and organise myself in the hangar. My advice is get the biggest space you can so that you don't have to keep moving stuff around as I do. 19 foot by 10 foot will only just do. Good luck with your project Jim Fell ________________________________________________________________________________
From: Alan Burrill <aburrill@bottle-neck.demon.co.uk>
Subject: Re: Space required.
Date: - - - , 20-
I'm building Monowheel Europa 303 in an 18'6" by 8' garage. So far so good. The smaller space is easy to heat, especially in the wet, cold winter when building is more attractive than being outdoors. I've built Stage 1 and half of stage2 (wings) so far with no problems but have a second standard garage on loan to store the fuselage until I'm ready when I'll swop the wings into it and start on fuselage. Spare Bedroom also looks like a store room. I will doubtless need more room to do the rigging bits and also some of the front end engine bits but, thats way down the line and I'll sort that when I need to. Convenience of having the workshop on the side of the house with easy access outweighs the need to have more room, for the moment. Alan #303 -----Original Message----- From: Andrew Wainwright <andreww(at)executek.com> Date: 15 April 1998 02:17 Subject: Space required. >Hello, > I've decided to build an Europa, even though this will be >finalized upon a visit to the factory later this year. I currently live >in sunny Arizona, USA with 360 VFR days per year, however will be moving >back to England this August after being away for almost 20 years. >Raised in Yorkshire, it only seems right that I build an Europa XS. > Anyway, my question is: When I arrive in Coventry, England, I'm >going to start looking for a new house. One obvious requirement is >space to build my own Europa. I know the advert says build and store in >a 1 car garage, but when looking at the overall length of the airplane >it seems as if I practically need a 21' long garage (longer than >standard). > I'm going to have help, an uncle and a friend, so at times there >may be three of us in there (though I don't know how practical this will >be for some items.) I was wondering if I could get some inputs on how >much space I really should ensure is available when purchasing my new >home/airplane assembly plant. > >Thank you, >Andrew Wainwright >US Private Pilot >Airplane Single & Multi Engine Land >Instrument Airplane, DC-3S > > >I intend to live forever - so far, so good. > ________________________________________________________________________________
Date: - - - , 20-
From: dwatts(at)ns1.avnet.co.uk (David G. Watts)
Subject: Re: Space required.
We built 'XDY in a single garage 16 ft long by 8ft wide. You do need to be very organised, and we had a box trailer to store parts in. The biggest problem was that the fuselage will not fit in with the rudder or the engine attached, so we left those to the very end. By that stage we got a bit drastic and knocked the centre of the rear garage wall out and put some double doors in. This had the added advantage that it was easier to move the plane into the back garden. At the end of the day though, the more room you can get, the better. Dave Watts. ________________________________________________________________________________
Date: - - - , 20-
From: "Martin J.Tuck" <102034.2747(at)compuserve.com>
Subject: pa #152 Web Page Update
Europa #152 Web Page Update I've just finished updating my Web site which is following the progress of Europa #152. It's all getting rather exciting now as the update photo shows the Rotax 912 engine mounted onto the airframe. I waited for the new XS style engine installation which allows me to incorporate the sleeker cowlings and better radiator installation (not yet fitted) but has meant delays while all the bits arrive. Still, should be worth the wait in the long run. Click on the 'Progress So Far' or 'Photo page' buttons. The site can be found at: http://ourworld.compuserve.com/homepages/mjkt or through the Europa Website Homebuilder Web page List. Regards Martin Tuck #152 Wichita, Kansas ________________________________________________________________________________
Date: - - - , 20-
From: Jim Graham <jlgraham(at)erols.com>
Subject: oductions...
Hello to Europa Internet Mailing List... as suggested by the welcoming message, an introduction is in order: I am Jim Graham, of Fairfax Station, Virginia, USA. I have had a long interest in the Europa, but it only became "serious" when I finally realized--with the advent of the XS--that the Europa probably is the airplane I want to build and fly. I'm headed off to Sun 'n Fun this coming week, to see the Europa, and I hope to fly both the original model and the tri-gear, then to make a decision on which to build, and then place the order. I have been serious about a GlaStar for over a year, after flying one in Arlington Washington last year, but I believe I have made the transition to Europa, for reasons that are probably obvious to most all on this mailing list. I am a recent private pilot (Feb 98) with about 85 hours total time, having set the goal to buiold a plane, but first to get my license, and find a place to build. Steps one and two are now complete, and I'm off on the third step. I'm hoping to be able to share the experience and lessons learned of this group as I wade headlong into the kit. Thanks in advance for any help you can spare to a "new guy." Hope to see some of you in Florida!! Jim Graham ________________________________________________________________________________
From: "Jerry" <jerry(at)flyinghi.demon.co.uk>
Subject: Re: Electric CSU laws
Date: - - - , 20-
The big problem on constant speed units is to get them stable. Arplast developed one for their VP prop but I believe it tended to hunt. Too many variables perhaps. When the pitch changes for example the load on the engine changes so the mixture changes so the output changes so the prop is no longer set as it thought it was and so on. Arplast are looking at a new idea. The MT controller appears to work satisfactorily suggesting that the solution does exist. Jerry ---------- > From: Miles McCallum <milesm(at)avnet.co.uk> > Subject: Electric CSU laws > Date: 13 April 1998 11:28 > > Here's a poser: I've got a friend working on an electronic constant speed > unit for NSI VP props. > > It will work just like a standard CSU when switched on (off will revert to > manual blade pitch control) but it is possible to add some features to > reduce pilot workload and/or save his bacon when he/she cocks it up > -typically opening the throttle before increasing the rpm, sending MP into > the detonation zone. > > 914's are protected (MP is limited according to rpm via electronic > wastegate control) but 912's and other engines are not. > > We have decided to stick to a relatively simple system on cost grounds > -meaning inputs will be limited to throttle position, rpm, and perhaps > manifold pressure for unsophisticated (!) engines. > > The question is, what laws govern CSU behavior? > > My preference (at the moment) is a very simple system: -"manual" constant > speed setting via a switch on the throttle (just like a prop lever) and two > trip switches at, say, the 20% and 90% throttle positions that will reset > the target rpm to max -so that pushing the throttle forwards will > automatically fine off the prop to reduce the chance of detonation, and > pulling the throttle right back will prepare you for a go-around, and put > the prop in air-brake mode. > > It is possible to get more or less sophisticated than this. Any ideas? > > Miles > ________________________________________________________________________________
From: DC8dude <DC8dude(at)aol.com>
Date: - - - , 20-
Subject: pa e-mail
remove ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: - - - , 20-
Subject: consumption rotax 912
would it be possible for some of the flying europas with fuel flow meters to pass on some fuel consumption figures at different rpm/airspeed settings. I'm interested in 912's with warp drive props, but any engine/prop combination used so far would be of interest, together with prop settings. chus, dave G-BXUM ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: - - - , 20-
Subject: Re: water temp
After checking back through some past emails i found a note from Graham S who also had high water temps to start with. It was apparently cured by diluting the glycol from 100% to about 70%. Temps came down from 150C to116c in a full power climb. chus, dave G-BXUM ________________________________________________________________________________
Date: - - - , 20-
From: Tim Ward <ward.t(at)xtra.co.nz>
Subject: Re: Introductions...
Welcome aboard Jim. Good choice. I had the same dilema re Glastar?Europa? and yes the Europa takes the honours. Its creative and different. Cheers, Tim Mark 1 Builder No. 292 -- Timothy. P. Ward 12 Waiwetu Street, Fendalton, CHRISTCHURCH 1. NEW ZEALAND PH 6433515166 Fax 6433515166 Email: ward.t(at)xtra.co.nz ________________________________________________________________________________
Date: - - - , 20-
Subject: Re: water temp
From: Tennant@t-online.de (Barry Tennant)
Hi dave! Thanks for your E-Mail. This is the "solution" to the prpblem. I am now running with about 60% Glycol and have 100 oil & 100deg water at 75pct power at 15deg ambient. It seems that after a time 100% Glycol bungs up the radiator tubes. You can control the water temp with the dilution rate. Rotax like to see 100% as it has a high boiling temp. Best regards Barry D-EHBT ________________________________________________________________________________
Date: - - - , 20-
From: dwatts(at)ns1.avnet.co.uk (David G. Watts)
Subject: Re: fuel consumption rotax 912
>would it be possible for some of the flying europas with fuel flow meters to >pass on some fuel consumption figures at different rpm/airspeed settings. We've been too busy enjoying ourselves to do any difinitive fuel flow tests with 'XDY (although it is one of my near future plans) What I can tell you though is that many times in our 75 hours so far I have checked the fuel consumption between refilling the tank and I keep coming up with the same figure of 10 litres per hour when flying at between 4500 and 4600 RPM. (That's what I call real economy). We have seen virtually no oil consumption and in fact no work of any sort required sinse we started flying, except for Mod 46 and a couple of minor personal mods (fuel pump warning light etc.). Dave Watts. ________________________________________________________________________________
From: Melvin Cross <mcross(at)aerodev.com>
Subject: pa's for sale
Date: - - - , 20-
Anyone interested in buying a completed and flying Europa can contact Martin Stoner or Graham Brunwin at Kemble as they have Four to choose >from : G-WWWG - 118hp NSI engine, NSI VP Prop, Full panel including Skymap II, Terra radio, XPNDR and Tri-Nav-C (VOR) Stunning performance and stunning looks. 43000 G-FLYT - 100hp NSI engine, Full Airways panel fit including Garmin 150, Dual Terra radios, Terra XPNDR, Tri-Nav C, Audio panel, Fuel computer, and much more. Full Leather interior and a First Class paint Job, makes this one of the nicest Europa's built. Includes custom built, enclosed alloy trailer with fittings. G-DAMY - Rotax 912, Narco radio and XPNDR, Vacuum A/H and DI, Audio panel. Fully trimmed. Flys well. Includes Europa Trailer. 35000 G-____ - Rotax 912, No further details yet. All of the above Aircraft include a 5 hour conversion course with Martin Stoner at Kemble. The aircraft can be viewed at Kemble by arrangement. Please contact Martin or Graham for full specifications. Tel: 01285 770291 ________________________________________________________________________________
Date: - - - , 20-
From: dwatts(at)ns1.avnet.co.uk (David G. Watts)
Subject: consumption
I forgot to mention last night that 'XDY uses a 912 Rotax with a 3 blade Warp Drive prop set at 17 degrees. Besides 10 litres an hour, this combination gives us a lift off at max gross weight from grass in around 200 yards (@still to measured accurately). Max gross climb has been timed on a couple of occasions at exactly 1000 fpm. In the near future we will do some accurate speed checking (now that I have found the static air leak, in the new ASI connector). When I have the results I will post them here. Dave Watts. P.S. Off to Gatwick in an hour going to Sun'n'Fun. Hope some of you will be there as well. ________________________________________________________________________________
Date: - - - , 20-
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Electric CSU laws
>The big problem on constant speed units is to get them stable. Arplast >developed one for their VP prop but I believe it tended to hunt. Too many >variables perhaps. When the pitch changes for example the load on the >engine changes so the mixture changes so the output changes so the prop is >no longer set as it thought it was and so on. > >Arplast are looking at a new idea. > >The MT controller appears to work satisfactorily suggesting that the >solution does exist. > >Jerry Used to rent an old Bonanza with and electric propeller. It had an "auto" mode that was flakey from time to time but quite manageable in the manual mode. It took a little more fiddling but we pilots really like all those busy looking knobs to twist on. If the prop works well as an adjustable device and has a manual mode, I don't think I'd dicount it's usefulness on the airplane because the automatic feature leaves something to be desired . . . see if you can order the thing sans auto-controller. Bob . . . AeroElectric Connection //// (o o) < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ________________________________________________________________________________
From: pwilk3(at)ns.net
Date: - - - , 20-
Subject: ve
Remove ________________________________________________________________________________
Date: - - - , 20-
From: nick norman <nick.norman(at)virgin.net>
Subject: Re: fuel consumption rotax 912
Our Europa has the same rotax 912 with warp drive prop set at 17 degrees. Although we don't have a fuel flow meter, I can tell you that we regularly cruise at 5000rpm, giving 120 kts indicated (and confirmed by the gps) and always fill the fuel right up at the end of the day, then fill the cans back to full at the garage, so I have a pretty good idea of the fuel consumption which is 3.6 imperial gallons/hour. If we mix in a few circuits etc it is more like 3 gallons/hour even though we still doing quite a bit at 120 kts cheers nick norman ________________________________________________________________________________
Date: Apr 20, 1998
From: "Steven Janicki" <SJANICKI(at)us.oracle.com>
Subject: oduction and Questions
Hello, I am new to this group and wanted to introduce myself as well as ask for advice. First, I am a fixed wing and helicopter pilot with an ATP in Helicopters and a Private/Instrument fixed wing rating. I am also and A&P Mechanic. I have owned an RV6 and have recently sold it to pursue the building of an airplane that I can operate more economically and trailer home for storage and maintenance. My research has brought me to 2 designs. Both are composit construction, Rotax Engine powered, removeable wings for trailering, 200 MPH capable. The designs are the Pulsar III and the Europa XS. I really like the Europa as it's specifications show it to be a roomier aircraft with the option to build a child seat in the baggage compartment. However, what I like about the Pulsar is the 'center stick design'. Similar to the KR2/Dragon Fly. As I am a Helicopter Pilot I am most comfortable with the stick in my right hand the throttle in the left hand. Has anyone built a Europa with a second throttle on the left hand side (similar to Falco)? Can someone please share with me their building/flying experience with the Europa XS? How has the factory support been? What is the quality of the components, manuals, fit and finish, anything unexpected? Thank's in advance for any advice! Regards, Steve The statements and opinions expressed here are my own and do not necessarily represent those of Oracle Corporation. When once you have tasted flight, you will forever walk the earth with your eyes turned skyward, for there you have been, and there you will always long to return. -- Leonardo Da Vinci Steven B. Janicki Director Internet/Intranet Services ORACLE Data Center Voice (650)506-2740 Fax (650)506-7223 ________________________________________________________________________________
Date: - - - , 20-
From: Jef <jef.vervoort(at)sidarfin.be>
Subject: ian builders
hello I'm a would be builder in belgium Are there belgian builders who are willing to communicate with me about their experience; originally I'm dutch speaking, but french (or english) would do also. best wishes to you all. ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: -hand throttle [was: Introduction and Questions]
>Has anyone built a Europa with a second throttle on the left hand side Steven - Hello, I'm the membership secretary of the Europa Club. To my knowledge, kits 017 (Peter Kember, UK), 095 (Ken Whittington, Canada) & 166 (Kjell Eriksson, Sweden) have been built with left-hand throttles. Since these have been built in 3 different countries, no doubt they will have come up with slightly different solutions, and had to work under different rules/standards imposed by the respective airworthiness authorities. Peter & Ken are on-line, so they be lurking on this list and better able to respond with details. cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
From: Fillinger <Fillinger(at)aol.com>
Date: - - - , 20-
Subject: Re: Introduction and Questions
<< Can someone please share with me their building/flying experience with the Europa XS? How has the factory support been? What is the quality of the components, manuals, fit and finish, anything unexpected? >> I am about 50% through the project, and the Europa manual I find is very good. I am a first-time builder, and you're an A&P, so nothing to worry about. I can't rate the quality of materials against other kits, but I have been very pleased so far. Factory support in the U.S. is thru the Lakeland, FL, distributor. Very nice people there, and very helpful. >>Has anyone built a Europa with a second throttle on the left hand side >>(similar to Falco)? I wanted one too, but I judged that (due to seating position), a left-side throttle would be awkwardly positioned. I was also concerned that the Rotax needs two cables, and with the bend radii necessary for the left-side throttle, the affair might be too stiff. Where there's a will, there's a way, I suppose. Regards, Fred Fillinger Mentor, OH, USA ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: - - - , 20-
Subject: Warning ?
I will be using the RMI uENCODER as my altimeter/ROC and as a side benefit it can provide a gear alarm if the LG is not deployed at a user selectable speed. I have a sealed microswitch on hand so it would cost little to add this feature. Is it appropriate to add a LG alarm or does the lack of pitch change due to LG/flap deployment provide sufficient warning so that this would be a waste of effort? Regards, John A044 Newtown, CT ________________________________________________________________________________
Date: - - - , 20-
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Gear Warning ?
John, I am going to use the gear alarm on the RMI as well. There is almost no effort involved with adding the microswitch and having the warning buzzer is another check for you. There have been gear up landings in Europas!! Tony ------------------------ From: JohnJMoran <JohnJMoran(at)aol.com> Subject: Gear Warning ? Date: Fri Apr 24 1998 03:27:53 +1200 > I will be using the RMI uENCODER as my altimeter/ROC and as a side benefit it > can provide a gear alarm if the LG is not deployed at a user selectable speed. > I have a sealed microswitch on hand so it would cost little to add this > feature. > > Is it appropriate to add a LG alarm or does the lack of pitch change due to > LG/flap deployment provide sufficient warning so that this would be a waste of > effort? > > Regards, John A044 Newtown, CT > ---------------End of Original Message----------------- --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
From: Fillinger <Fillinger(at)aol.com>
Date: - - - , 20-
Subject: Re: Gear Warning ?
On 4/23, John J Moran wrote -- >> Is it appropriate to add a LG alarm or does the lack of pitch change due to >> LG/flap deployment provide sufficient warning so that this would be a waste of >> effort? John -- as a TriGear builder, this may not even qualify as 2-cents worth, but you will find interesting info on two recent Europa accidents involving the gear not locked in the down position, on the AAIB (UK's NTSB) web site. www.open.gov.uk/aaib/bulletin.htm, and click on April. The accident reports have considerable detail on the incidents, one I believe citing that the builder's gear-down switch arrangement did not adequately verify the thing was fully down. (Wish the NTSB reporting was as good and timely, too). Regards, Fred Fillinger, A063 Mentor, OH, USA ________________________________________________________________________________
Date: - - - , 20-
From: Europa <Enquiries@europa-aviation.co.uk>
Subject: All past e-mails!
> Tony says, >the files month > by month. On the site you will also find an application that >will import all > of the mail files, combine them into a single database and allow >you to > search all of the mail by any key word." > >Ah, but how does one get to the Europa Club ftp site? The club's web >page says to use "ftp.avnet.co.uk", but that never works for me - it >simply goes to the avnet main page. Could someone possibly update the >club web page that has online (http) links to archived mail? It has mail >up through July 1997, all of which I've read. I am on the mailing list >as of mid-December, but I sure would like to get the missing six months >of mail, as well as whatever else is there. > > >Attachment Converted: "f:\apps\eudora\attach\REEuropa" > In Internet explore at the address line type in ftp://ftp.avnet.co.uk/pub/europa this will get you into (file transfer protocol) file that are available from the Europa club site Regards Chris Parts Manager Europa ________________________________________________________________________________
Date: - - - , 20-
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: landing light options
In my wandering through various stores I try to be alert to un-conventional opportunities to apply technology from other disiplines to airplanes. I have a couple of items to bring to the attention of my airplane building brothers: There's an automotive headlamp used on 96 Olds Cutlass cars that has a very low vertical profile. It's a halogen lamp totally contained inside a sealed refelector/lens assembly. It also features a real connector on the rear for attaching wires. You can take a peek at one of these lamps at: <http://www.aeroelectric.com/4352.jpg> This is a 4352 high beam headlamp assembly. I believe it's a 55 watt unit but I've not chased down the engineering data sheets on it. I belive this lamp is an excellent candidate for leading edge installation on airplanes. It's rated life should be in excess of 300 hours. While low in watts, it's a modern automotive design suited to illuminating the path in front of 65 mph vehicles, I suspect it's suitable also for landing airplanes at that speed. If there's enough interest in this lamp, I could CAD up a bezel, mouting ring and backplate wiht 4-point adjuster screws for aiming. I've got access to an NC machine shop that would give us a pretty good rate on VERY precisly carved pieces of aluminum. Saw another interesting lamp. I think it's used in accent lighting in stores. They have a variety of tracklites that run on low voltage a.c. The EXH lamp can be seen at <http://www.aeroelectric.com/exh.jpg> This tiny spot light is also 50 watt. It's a halogen lamp and features a built in reflector. It may be useful on smaller airplanes with PM alternators. We've all seen cars on the highway with the new low temperature discharge lamps . . . the color temperature of these lamps is up around 4500K (blue white) and they feature about 3x the light for 2/3 the watts. You can see some info on these lamps at: http://www.sylvania.com/prodinfo/auto/arcspecs.htm Haven't put my hands on one of these yet but given their size and efficiency, they're attractive for aircraft applications too. Dee and I will be attending the RV gathering in Red Wing MN next weekend. Also, we have a weekend seminar coming up in Livermore, CA May 16-17. Come see us at either of these gatherings if you can. Bob . . . //// (o o) < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ________________________________________________________________________________
Date: - - - , 20-
From: Eric Tauch <et(at)airmail.net>
Subject: Re: intro and landing lights
Hello Robert and everyone, I have been "lurking" around out here a while. I guess a short intro is in order...I am fairly new to homebuilding, and have never built a plane, but have been actively reading and researching for the past 3 years in preparation for building. I have pretty much decided on the Europa. I have never seen one other than in the video and pictures, but am going to try to make it to Oshkosh this year. I am an engineer (electronics), and have worked in wireless telecom for the last 8 years. I was wondering about strobes and landing lights too. If you put them in the wings, you will have to make some sort of electrical connection at rigging. I was thinking that the monowheel assembly would be the ideal place for a landing light. Maybe not enough clearance under there??? More prone to damage in landings? Anyway, it would avoid wiring power to the wings and maybe less drag under there behind the cowl. Does anyone have a kit or completed Europa in the Dallas, TX area I could look at? My only concern is the size of the plane. I'm thinking it may be a bit small when I see it in person. I guess this is one of the penalties for an easily trailerable plane which Is a feature I really like. The cabin seems plenty big, though. Also does anyone have any more specifics (web sites?) for the new 100hp EFI rotax 912? I have also been wondering about the stressing of composites and the useful life of the airframe (as well as inspection of stressed areas). Any help/comments/pointers greatly appreciated. Thanks, Eric Tauch Plano, Tx, USA ________________________________________________________________________________
From: "Jerry" <jerry(at)flyinghi.demon.co.uk>
Subject: Re: Gear Warning ?
Date: - - - , 20-
The aux input on the EIS (Engine Information System) could be used in a similar way if its not be used for fuel level or some other input. Jerry ---------- > From: JohnJMoran <JohnJMoran(at)aol.com> > Subject: Gear Warning ? > Date: 23 April 1998 16:27 > > I will be using the RMI uENCODER as my altimeter/ROC and as a side benefit it > can provide a gear alarm if the LG is not deployed at a user selectable speed. > I have a sealed microswitch on hand so it would cost little to add this > feature. > > Is it appropriate to add a LG alarm or does the lack of pitch change due to > LG/flap deployment provide sufficient warning so that this would be a waste of > effort? > > Regards, John A044 Newtown, CT ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: - - - , 20-
Subject: s
Everyone has different work techniques so it is difficult to predict what anyone will think is absolutely required in the way of tools for a particular task. However, the list in the Europa manual is minimal in the extreme so I've come up with a more expansive (expensive?) list. Some tools are only used a few times and are costly; try to borrow them if possible. In addition to common tools (wrenches, screwdrivers, hammers, drill bits etc.) kept by the typical auto and home owner, I have used the following: Tools and gadgets for Europa construction: Hand Tools: Angle finder (aka pendulum level) for rigging Center punch, automatic Clamps - a variety is needed, from spring clothespins to C clamps. Cold chisel - to cut control cable Compass with interchangable pencil and scribe points Countersink, 45 degree Dial caliper - optional but very useful Files, flat and round. Several sizes needed. Hacksaw Hand reamer, 1/8" to 1/2", flutes about 4.5" long Hole saws: 1.75", 2", 2.25", 3 1/8" (borrow?) Hot glue gun Level - carpenter's level and line (aka pocket) level Long board sander - as used for autobody work Nicopress tool for 3/32 cable (borrow?) Paint pen, optional, available at art stores Pens, nylon tip and felt tip marker Pad saw (aka back saw) Pop riveter Razor scraper - holder for single edged blades. Useful for many things including as a mini-squeegee when filling pinholes. Razor saw (Xacto). Good for trimming glass if past knife trim stage. Many other uses. Respirator, with activated charcoal filters Rivet squeezer for 470 style rivets (borrow?) Scribe, carbide tip Spackling knife - 8" as used with wallboard, for filler. Staple gun - used to attach sandpaper to spline Steel rulers, 6" and 18", optional but useful Straight edge, 48" or longer. Type used for wallboard works well. Surform plane - for blending ends of glass where they overlap, etc. Tape measure Tap wrench and 5mm x .8, 12mm x 1.75 taps (borrow?) Trouble light (aka drop light), fluorescent preferred Tubing cutter Utility knife Wire crimper for electrical terminals Wood chisel, 1/2" Power Tools: Bench sander - optional but VERY useful, especially on Tufnol. Handy for fitting the footwell floors and fuselage rear bulkhead too. Dremel - must have. The fiberglass re-inforced carbide disks work great for fiberglass cutting e.g. fuselage trimming. The drum sanders work well on glass. The wire brush removes foam and micro from glass prior to bonding. Expect to change motor brushes sometime during project due to heavy usage; check brushes from time to time or you'll end up buying a new tool. Drill press - required Electric drill, 3/8" variable speed. Having two will save some time since often one must drill holes and then enlarge or countersink them. Heat gun - optional. A hair dryer may suffice. Orbital sander - saves time, not required. Right angle attachment (close fit) for electric drill. Router - handy if you happen to have one Shop vacuum - required Things you make Fillet shaper - cut one end of a tongue depressor down so that it is about 3/8" wide and round the end to make a nice fillet when applying flox or micro in a corner. Wipe it off when you're done and re-use. It will last forever, preserved in epoxy. Flap sander: a piece of wooden dowel with a slot to hold sandpaper worked for me. Used with electric drill to fit the control stick. Round sander: a piece of plastic pipe with sandpaper glued on using rubber cement. Sanding spline, made from .093" Lexan (polycarbonate) left over from wing inspection ports instead of plywood - for flexibility. Sanding blocks, wood - 36 grit and 80 grit. To fit paper for long board sander as found at auto stores. Shop Aprons Tool rests - to temporarily hold epoxy covered brushes and squeegees. Foam blocks work fine for this. Mini-sanders - tongue depressors with sandpaper rubber cemented to them. Make several with different grits. Consumables Aluminum sheet, 10 mil. Get several square feet for making more precise patterns than using paper. Can be cut with scissors. I found this at the local newspaper where they use the sheets in the printing process. Fish line Hot glue sticks Kitchen film (Saran Wrap or equivalent) Masking tape Nuts, 10-32 (100ea) and 1/4"-28 (20 ea) from the hardware store. Use for temporary fit up to avoid wearing out bolts with the sticky nuts. Peel ply, 2" - optional but saves time & effort Plastic sheet, 4 mil or 6 mil poly for layup of glass tapes, etc. Also use to cover work bench to avoid epoxy sticking. Rubber cement - used to attach sandpaper Sandpaper Syringes - for epoxy injection. Use a very short piece of vinyl tubing slipped over the nose to seal to the surface while injecting. Can often be washed and re-used. Rubber gloves (9 mil) with thin (4 mil) vinyl gloves to go over them. Use string gloves as liners to absorb perspiration. I'm certain some things have been forgotten, plus I'm not done building yet. Any suggestions for additions to the list? John A044 Newtown, CT ________________________________________________________________________________
Date: - - - , 20-
From: "Steve G." <gopack(at)sprintmail.com>
Subject: Re: intro and landing lights
Eric, Hello from Carrollton. I'm in the final stages of pre-build for my Europa project, i.e., my wife finally said I can do it :) After a hip replacement next week and the recovery, I hope to attend the builders' workshop in Georgia in October, then take delivery of my kit sometime in early January. ( I promised my wife I wouldn't beg too much to start before then.) I'm going to take a stab at some of your questions, while looking forward to being roundly corrected by those more on top of things than I. (Ready, Aim.....) Having seen the Europa up close (and even flying one at Sun 'n Fun this last Friday. Wow!), I feel there probably is not enough clearance around the monowheel assembly for a landing light. Things are pretty close together down there. Perhaps a fitting around the cowling for the radiator would be better? Since you're planning on a landing light, are you also thinking of night operations? If so, you'll still need to wire the wings, but not to worry. Several builders have done so using various types of quick connect fittings at the wing root to very good effect. As far as size of the Europa, it is smaller than your average PA-28, to be sure. However, if you're planning on carrying two adults, 100 lb. of baggage and enough fuel for 600+ sm. of flight plus reserves, then the Europa is plenty big. ( I'm 5' 8" and an uncomfortable 205 lb. and the smaller, original Europa still fits me fine.) I talked to a lot of people at Lakeland; several of them thought the Europa was a production airplane and were surprised when I told them it was a kit, so it definitely doesn't look too small :) The designer, Ivan Shaw, is around 6' 1" so you know it's not too tight a fit for most of us. From what I know about composites, the useful life is high, as long as you don't overheat the plane and let the epoxy break down. About the only way to do that is to paint the surface a color other than white (which the FAA won't let you do, anyway), and leave it out in the summer sun for a while. I believe you can visually determine a separation of laminates by a change in appearance of the affected section, but I'll let someone more knowledgeable give the definitive answer on that one. There is a Europa builder in Ovilla, down near Lancaster, but I'm afraid I've lost my list of addresses. Anyone else? Not being a builder (yet), there are some questions I won't be able to answer, but if there is anything I can do since we're so close, please let me know. Welcome to the fold, Steve Genotte Carrollton, Texas Eric Tauch wrote: > Hello Robert and everyone, > > I have been "lurking" around out here a while. I guess a short intro is > in order...I am fairly new to homebuilding, and have never built a plane, > but have been actively reading and researching for the past 3 years in > preparation for building. I have pretty much decided on the Europa. I > have never seen one other than in the video and pictures, but am going to > try to make it to Oshkosh this year. I am an engineer (electronics), and > have worked > in wireless telecom for the last 8 years. > > I was wondering about strobes and landing lights too. If you put them in > the wings, you will have > to make some sort of electrical connection at rigging. I was thinking > that the monowheel assembly would be the > ideal place for a landing light. Maybe not enough clearance under > there??? More prone to damage in landings? > Anyway, it would avoid wiring power to the wings and maybe less drag under > there behind the cowl. > > Does anyone have a kit or completed Europa in the Dallas, TX area I could > look at? My only concern is the size of the plane. I'm thinking it may > be a bit small when I see it in person. I guess this is one of the > penalties for an easily trailerable plane which Is a feature I really > like. The cabin seems plenty big, though. > > Also does anyone have any more specifics (web sites?) for the new 100hp > EFI rotax 912? > > I have also been wondering about the stressing of composites and the > useful life of the airframe (as well as > inspection of stressed areas). > > Any help/comments/pointers greatly appreciated. > > Thanks, > > Eric Tauch > Plano, Tx, USA > ________________________________________________________________________________
From: "Jerry" <jerry(at)flyinghi.demon.co.uk>
Subject: Re: Tools
Date: - - - , 20-
I find the Black and Decker power file is a definate. Dremel is great for small stuff but the power file is unbeatable. Does anybody in the UK know where I can get proper crimping tools. I can only seem to find single action plier types and I want to use plain connectors that will definately not come off. If you look inside the back of and consumer goods (washing machine for example) the quality of crimping is so much better than anything I have managed to date. Jerry ________________________________________________________________________________
From: Carlos_Morgado(at)dialog.com
Date: - - - , 20-
Subject: Re: Tools
In the UK try Maplin http://www.maplin.co.uk/ or RS (Radio Spares), I don't have a contact. Carlos jerry(at)flyinghi.demon.co.uk on 28/04/98 16:35:06 Subject: Re: Tools I find the Black and Decker power file is a definate. Dremel is great for small stuff but the power file is unbeatable. Does anybody in the UK know where I can get proper crimping tools. I can only seem to find single action plier types and I want to use plain connectors that will definately not come off. If you look inside the back of and consumer goods (washing machine for example) the quality of crimping is so much better than anything I have managed to date. Jerry ________________________________________________________________________________
Date: - - - , 20-
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Tools
JohnJMoran > > Does anybody in the UK know where I can get proper crimping tools. I suggest that you contact AMP UK. The AMP crimp tool is by far the best and also has exchangeable heads allowing you to use it for multipole connectors. I have standardised on AMP Mate-n-lok connectors for all of my multipole connectors within the aircraft and can use the same tool for these and PIDG connectors with a simple change of crimp block. At Sun-n-fun '97 the electrical group tested quite a few crimpers and the AMP one certainly gave the best results. "Imported" units (read China) gave such bad results that you wouldn't want to use one anywhere near an aircraft. Tony --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
Date: - - - , 20-
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: Re: intro and landing lights
>Does anyone have a kit or completed Europa in the Dallas, TX area I could >look at? Hello Eric - I'm Membership Secretary of the Europa Club. The latest info I've got includes the following kits in Texas: A023 Ovilla A038 Vidor A039 Amarillo A040 Houston A050 Houston A085 Edinburg It's not good manners to post other folks' addresses or phone numbers on a public forum such as this, and anyway I only have permission to release Europa Club members' details to other Club members, not publicly. Check with the Lakeland Europa office to see if those builders are prepared to have their address/phone released to you. Some people don't like to broadcast their address because they don't want to be bothered by time-wasters who might use up valuable building time - but most Europa people are friendly towards future builders and should be prepared to spare you a reasonable amount of time. Note that the people with the higher kit numbers may not yet have a whole lot of anything that looks like a Europa just yet! I guess you just missed Sun'n'Fun, but there may also be Europas at other fly-ins apart from Oshkosh (sorry, EAA Airventure (TM)). Again, the Lakeland office may be able to help if there is going to be any official presence at other shows. cheers Rowland PS let me know if you want info on the Europa Club, which is for wannabees as well as builders & flyers. ... that's Rowland with a 'w' ... ________________________________________________________________________________
From: "Kerry Lamb" <kerry.lamb(at)mindspring.com>
Subject: Re: Tools
Date: - - - , 20-
As far as crimping is concerned you might want to get in touch with someone who builds sailboat masts. I can recall using a tool some years ago that did a fine job of crimping ends on the stainless wire we used. If I am not mistaken the tool was WWII surplus for aircraft rigging. Even if they don't have that nice a tool they have to have something that is effective and frequently used. The loads a mast carries are much higher than you might think. Kerry -----Original Message----- From: Jerry <jerry(at)flyinghi.demon.co.uk> Date: Tuesday, April 28, 1998 5:49 AM Subject: Re: Tools >I find the Black and Decker power file is a definate. >Dremel is great for small stuff but the power file is unbeatable. > >Does anybody in the UK know where I can get proper crimping tools. >I can only seem to find single action plier types and I want to use plain >connectors that will definately not come off. If you look inside the back >of and consumer goods (washing machine for example) the quality of crimping >is so much better than anything I have managed to date. > >Jerry > > ________________________________________________________________________________
Date: - - - , 20-
From: Gowing JR <gowingjr(at)acr.net.au>
Subject: be connections - electric or glass fibres
'Day All reference Eric Tauch's remarks --- >" I was wondering about strobes and landing lights too. If you put them in > the wings, you will have > to make some sort of electrical connection at rigging. I was thinking > that the monowheel assembly would be the > ideal place for a landing light. Maybe not enough clearance under > there??? More prone to damage in landings? > Anyway, it would avoid wiring power to the wings and maybe less drag under > there behind the cowl." > Glass fibres are used in fail safe situations like road line markings where a group of bulbs may be used in one place (so that failure of one will not affect the light source much) and the light transfered to various places on the road surface through bundled glass fibres. Has anyone thought of using such a system for strobe lights? Say two sources or one source with two bulbs and glass delivery to wingtips and rear fuselage or fin delivery points? Bob Gowing, presently non builder of kit 327 ________________________________________________________________________________
From: Jerry Rinehart <jerry.rinehart@integ-inc.com>
Subject: ve
Date: - - - , 20-
remove ________________________________________________________________________________
Date: - - - , 20-
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: news!!!
About a year ago last February, an FAA FSDO inspector in Alaska filed a suspected unapproved parts action against Bill Bainbridge at B&C Specialty Products for violation of 21.303(a) which prohibits offering a non-PMA part for installation on a certified airplane. Bill was approached by authorities from FAA at Sun-N-Fun last week and was told, "All charges have been dropped, an APOLOGY letter is being crafted, and policies and procedures are being written to see that things like this do not happen again. I just had a long conversation with Bill and he sounds like a huge load has been removed from his shoulders. This is all preliminary but his conversations were first person with folks at the top. We'll be publishing copies of the documents as soon as they are available along with a chronolgy of events in this matter on our website. We'll let you all know when the data is available for viewing. I hope I'm not beeing TOO optimistic but this series of events may mark a turning point in the relationship between our public servants and those they purport to serve. Today has been a good day. Bob . . . //// (o o) < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ________________________________________________________________________________
From: Pepeborja <Pepeborja(at)aol.com>
Date: Mar 31, 1998
Subject: to Europa List
I own a Challenger II microlight and I'm in the process of narrowing down my next choice to either the Europa SX or Vans RV6A (all metal airplane). So far, the Europa is on top because of two reasons: Design and operational costs. Right now, I'm waiting to go to Lakeland, Florida for a demo ride and sign the check (provided my war department gives me the go ahead). #1. The guys that are wondering about trim stripes. When I finished my Challenger, it was all white and it did not have any trim on it. One day, I went into a Pep Boys (auto parts store) and saw decals for decorating Pick Up trucks. For $50 bucks, I was able to add some unique looking decals which have received many compliments from fellow flyers. My decals look like flying ribbons, but after staring at them for a few seconds, you can see the shape of a woman laying down on her side. It's an inexpensive option, which you may want to consider. #2. For Carmen, wondering about private airstrips. Here in the United States, you can have an airstrip in your land as long as it does not create a hazard to existing airports, structures, or neighbors. In my case, I live in Elk Mound, Wisconsin, where I bought 13 acres 2 years ago. I built my house on it and made two landing strips (950 and 600 feet). I'm finishing my workshop/hangar combo and I'm very eager to start building the Europa very soon. I believe the FAR's establish that you don't have to register the strip as longs as it remains private and you don't want it shown in sectional charts. Good luck to you all and I look forward to lay my building paws on what I hope will be the first Europa built in cheesehead country (Packer land for American Football fans). Jose Borja (Mexicano by birth, removed from his motherland by his war department and relocated to the frozen tundra of Wisconsin) ________________________________________________________________________________
Date: Apr 01, 1998
Subject: r temp
From: Tennant@t-online.de (Barry Tennant)
Hi Folks! Can any of you super engineer out there help me with a little problem? After hours flying (enjoyable since the tail wheel mod) I have an apparent sudden increase in water temperature. The water seems to warm up quicker than usual and I cannot reach 1000 ft AGL because the water is then on the red line. Oil temp is then still quite low at 80deg. Reducing power to 4000 rpm brings the water down to 125C. I have drained the cooling system, removed the cover and checked the water pump and re-filled carefully to ensure there is no air in the system. It is still the same. I had the panel out on the weekend, before this problem appeared, to change the software in my skymap. I do not know exactly how the VDO temperature gauges work. Can it be that the gauge will act normal but read high if I have disturbed a connection? You all know what a pain in the backside it is to take the panel out so I was wondering if anyone knows enough about this type of problem or has had a similar experience. Thanks in advance. Best to you all Barry Tennant D-EHBT ________________________________________________________________________________
Date: Apr 01, 1998
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: Re: Filling, Sanding
>Has anyone used wet & dry silicon carbide paper, wetted with soapy water, >for sanding after filling in order to keep the dust down? > >Is there any reason for not doing so? Dennis - I seem to remember that at one of the seminars, a presenter who seemed to know what he was talking about (maybe Gary McKirdy?) said that although using wet'n'dry wet was good to keep down the dust, it had bad side-effects on the surface being worked on. I'll need to do a bit of searching to check up on this (don't need to know in the immediate future!) but in the meantime someone else who was at that seminar might remember? I think it caused some sort of finish problem. It was something to do with the water getting into the pores of the surface, and was not a problem for car-type finishing, only in the aeroplane scenario. Or maybe it was OK on metal, but not on composites - at any rate, what I took on board was that despite the apparently convenient way to improve comfort & ensure health, it was a BAD THING for Europa builders to do. cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
Date: Apr 01, 1998
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: V4
Europa FAQ version 4, last modified 31 March 1998 This is the list of Frequently Asked Questions (FAQ) for the Europa e-mail list. It relates to the Europa kit-built aeroplane, designed by Ivan Shaw (with a little help from Don Dykins). =46AQ maintained at present by: Rowland Carson [with help from FileMaker Pro & the Europa community] rowil(at)clara.net Any Europa enthusiast may apply to take over as maintainer at any time. Questions answered (* changed since last version): 0 How do I get a copy of this FAQ? 1 I have a suggestion for the FAQ - how can I get it included? 2 How do I join the Europa e-mail list? * 3 How do I get off the Europa e-mail list? 4 Why did my reply to a posting never appear on the Europa e-mail list? 5 Why did I receive two replies to my posting on the Europa e-mail list? * 6 How do I join the Europa Club? 7 Factory newsletter, Europa Flyer, e-mail list - I'm confused! 8 Are there any other organisations for people building aeroplanes? 9 Where can I get more info about home-built aircraft generally? 10 I haven't got a pilot's licence - can I train for it in my Europa? 11 Can I fly a Europa on a microlight/ultralight license? 12 Can I buy a ready-made Europa? 13 How long will it take me to build a Europa? 14 How much will it really cost to build a Europa? 15 What are the dimensions of the Europa on its trailer? 16 Do I have to use the Europa factory-supplied open trailer? 17 What tools will I need to build a Europa and what will they cost? 18 Do I need special skills to build a Europa? 19 How will I know I've built it right? 20 Everyone says "build light" - how do I do that? * 21 How can I avoid allergic reactions to epoxy? 22 How do I get a C of A or Permit to Fly the completed Europa? * 23 What engines are available for the Europa? 24 I'm quite big - will I be comfortable in a Europa cockpit? 25 My strip is only 300m - could a Europa operate out of that? 0 How do I get a copy of this FAQ? ------------------------------------- This FAQ is posted during the first week of each month to the Europa e-mail list (starting January 1998). Previous postings are available by searching the Avnet archives for a subject line containing "FAQ". 1 I have a suggestion for the FAQ - how can I get it included? New items, and correction or enhancement of existing items are welcome. Send your suggestion in e-mail to the FAQ maintainer (see above). Submissions most likely to be incorporated will have similar formatting to the existing FAQ, and display accuracy in spelling, grammar, and syntax. The ultimate deciding factor, however, will be the quality and relevancy of the information. The maintainer reserves the right to edit for brevity, clarity or humour. 2 How do I join the Europa e-mail list? ------------------------------------------ You can subscribe automatically by sending an e-mail message to . The subject is not important but the body of the message should include the following command: subscribe europa You will then receive all future contributions to the list. * 3 How do I get off the Europa e-mail list? --------------------------------------------- To remove yourself from the Europa mailing list, send the following command in email to : unsubscribe Please note that all commands (including subscribe and unsubscribe) to the server which runs the Europa e-mail list must be addressed to the server, NOT the list address where the discussion goes on. Doing that will make you look careless, forgetful, or incapable of following simple instructions (and you need to follow a lot of instructions to build an aeroplane). address which is different to one you originally subscribed on, the server will not be able to deal with your request. If your e-mail address changes, unsubscribe using the old account, then subscribe using the new one. 4 Why did my reply to a posting never appear on the Europa e-mail list? You forgot to choose "reply-to-all". Most email clients allow this as an option when creating a reply, and some (like Eudora) can be set to have that behaviour as default. Once the "to" header line has been created, please remove the original sender's name from it, leaving just the part. If you don't remove it, the original sender will get your reply twice & wonder why you're repeating yourself. You might ask why such an apparently inconvenient procedure is necessary. When the Europa e-mail list was set up, the list server (which administers it all) was indeed configured to make the "reply-to" field in the message headers the same as the list address. This was very convenient for users, as any reply was automatically posted for all to see. Of course, it also sometimes caused embarrassment when folk forgot to change the "to" line in their header when composing a reply meant to be read by the sender only. However, much worse could happen when ill-configured or ill-designed e-mail software interacted with list traffic. It could happen that such a system immediately replied to every list message received by it, thus generating another list message, which was again replied to, etc, etc, ad infinitum, thus clogging up the list server and its communication ports with ever-multiplying traffic. Such "mail loops" cannot arise if the "reply-to" field is not set to the list address. To protect the list, and the integrity of all Avnet's operations, this change was made in February 1998. 5 Why did I receive two replies to my posting on the Europa e-mail list? The person who replied to your posting forgot to remove your personal email address after choosing the "reply-to-all" option (so that the reply would go to the Europa list). If the original sender's name is not removed from the "to" field in the header, (leaving just the part), the original sender will receive the reply twice - once direct and once via the list. See the answer to the previous question to understand why such an apparently inconvenient arrangement is necessary. * 6 How do I join the Europa Club? ----------------------------------- Contact the Membership Secretary for full information. At present the Membership Secretary is: Rowland Carson 4 Saville Close CHELTENHAM Gloucestershire England GL50 4NE 7 Factory newsletter, Europa Flyer, e-mail list - I'm confused! The Europa factory puts out a newsletter from time to time, a subscription to which is mandatory for all builders. Those not yet building can also subscribe, but will not receive the inserts with details of modifications, etc, which go only to builders. Subscriptions are paid to "Europa Aviation" at the office in either Yorkshire, England or Florida, USA depending on your own location. The Europa Club puts out a newsletter (The Europa Flyer) four times a year (Mar, Jun, Sep, Dec) to all paid-up Europa Club members. Subscriptions are paid to "Europa Club". The Club and its newsletter is not connected with the Europa factory or its newsletter. The Europa e-mail list on the internet is open to anyone to join. There is no charge. Like most things on the internet, it is not controlled by anyone. Neither Europa Aviation nor the Europa Club have any power over what goes on there, although representatives from both take part from time to time. It's simply a forum for discussion among Europa enthusiasts. Many of the useful nuggets of information appearing there are reproduced in the Europa Club newsletter. The list was set up by and is still maintained by, a Europa Club member, in the time left over from bringing up a family, earning a living, and building a Europa. Both the Europa Club and Europa Aviation have World Wide Web sites, and they are linked together. The Club pages provide access to the archives of the Europa e-mail list, and some past copies of the FACTORY newsletter, but NOT the CLUB newsletter. 8 Are there any other organisations for people building aeroplanes? Many countries have a homebuilt aircraft organisation, and you can get help and advice by joining. In UK, it's the Popular Flying Organisation (PFA) with local Struts. In USA, it's the Experimental Aircraft Association (EAA) with local Chapters. In France, it's RSA. 9 Where can I get more info about home-built aircraft generally? Join the homebuilders organisation in your country (PFA, EAA, RSA, etc). The homebuilt plane FAQ is posted regularly to the newsgroup: rec.aviation.homebuilt You should be aware that its answers relate to the situation in USA. If you live elsewhere, things may be different. Several books are available on the subject. Allan J Hall said: My vote for most useful books would be: Sportsplane Construction Techniques - Tony Bingelis =46irewall Forward - Tony Bingelis Aviation Spruce & Speciality - Catalogue Jim Campbell said: Don't forget US Aviator's MASSIVE SportPlane Resource Guide... 740 pages detailing the REAL highs and lows of nearly 600 sportplane kits as well as over 40 "How-To" chapters covering everything from basic composite construction technigues to test flying and dealing with the Feds... US Aviator is at 3000 21st St-NW, Winter Haven, FL, 33881. 1-800-356-7767 Rowland Carson said: I personally have found the following books useful. Choosing Your Homebuilt =8B the one you=B9ll finish Kitplane Construction by Ron Wanttaja; Composite Construction for Homebuilt Aircraft by Jack Lambie; and of course Moldless Composite Homebuilt Sandwich Aircraft Construction by Burt Rutan. All except the last are available from the PFA bookshop. I can=B9t understand why they don=B9t do the Rutan one =8B I got mine from Aircraft Spruce, who also do a kit of materials to go with it, so you can try out the techniques on a small scale. 10 I haven't got a pilot's licence - can I train for it in my Europa? This is probably a bad idea. The aviation administrations in some countries will not permit it, anyway. But consider the possibility that you spend several years toiling to build the aeroplane, then find that: you have some subtle medical condition that prevents issue of a flight medical you spent so much on building the plane you have no funds left to pay for training you don't really like flying in a small plane you just don't seem to have an aptitude for controlling a plane OK, you can still probably sell it for more than the parts cost, but maybe you might have chosen to use your time differently had you known in advance. 11 Can I fly a Europa on a microlight/ultralight license? No. The Europa requires an ordinary private pilot's license. It is too big, fast, and heavy to be classed as an ultralight or microlight. The rules defining microlights are slightly different in different countries, but the Europa would not meet any of them. As far as formal pilot qualifications are concerned, it's in the same category as a Cessna 150. However, since (in its most popular configuration) it is a monowheel taildragger, your flight safety will be greatly enhanced by having some prior taildragger experience, and even more by getting some training on the Europa itself from a pilot experienced on type before you launch solo. 12 Can I buy a ready-made Europa? ----------------------------------- The only way you can do that at present is to find someone who's built one and is willing to part with it. It is also possible that someone who has developed an epoxy allergy through careless handling and cannot complete the project may wish to sell a part-finished kit. Ads for such Europas have appeared in the classified sections of general pilot-interest magazines (eg "Pilot" & "Flyer" in UK), and in the magazines of the homebuilder organisations (eg PFA's "Popular Flying" & EAA's "Sport Aviaton"). You can also find them in a Europa-specific forum such as the Europa Club's "Europa Flyer" or the Europa internet e-mail list. You should be aware that it is strictly illegal to have someone else build an aircraft for you, and claim it as your own work. Both the CAA and the =46AA enforce this rule. That does not prevent certain specialist jobs (eg painting, avionics installation) being done by others, but you should be prepared to prove that you have done the bulk of the building yourself. 13 How long will it take me to build a Europa? ------------------------------------------------ In July 1997 Laurent Charvet of Europa Aviation said, of the "pre-XS" kit: With the "old" Europa kit, I believe the quickest time that we know of is just over 920 hours and the longest 1,500. Rowland Carson responded by quoting the following hours to complete from Europa Club members: 900 1200 1500+ 1580 2000 2000 2000 2000 2000+ 2300 2400 2400 2500 2500 ~2800 2900 2900 3000 3000+ Some of the longer times will be by first-time (ie slower-working) builders, or perfectionists repeating stuff they weren't happy with on first try, or people doing lots of extra detail for a concours-winner "show plane" - or even all of the above! 14 How much will it really cost to build a Europa? ---------------------------------------------------- John Kackay posted these figures (US $) in August 1995: Kit delivered 19250 Trailer kit 750 (approx, no firm price given) Rotax 914 12500 prop 1500 Inst/avionics 10000 Upholst/paint 1000 ----- Total 45000 Douglas Wagner posted these costs (UK pounds) in August 1995: Type: Item: Total (incl VAT): Stage 1 empennage 3,442.75 Stage 2 wings 4,641.25 Stage 3 fuselage 6,462.50 Powerplant Subaru 118 hp 6,462.00 Fitting kit 2,937.50 overflow bottle 39.95 rectifier/regulator 41.13 slipper clutch 323.13 vacuum pump 675.63 Propeller electric, variable speed 1,997.50 Instruments altimeter 199.75 air speed 141.00 vertical speed 129.25 turn and slip 282.00 gyro horizon, RCA22-7 625.10 directional gyro, RCA-11A-8 559.30 standby compass 70.50 Westach hour meter 2A10 41.42 Avionics Terra TX760D Comm 928.25 Terra TRT250D Transponder 1,028.13 Terra height encoder 207.48 Antenna kit 17.63 GPS 705.00 Electrics wiring, switches etc 528.75 navigation lights 176.25 strobe 229.13 landing light 0.00 intercom 30.55 =46inish paint 587.50 paint labor 2,750.00 interior trim 587.50 Trailer 1,568.63 workshop rent 12 mths 3,938.76 Total: 42,355.69 my labor cost 1000 hrs 10,000.00 Minimum Realistic Sale Price 52,355.69 In April 1996 Carl Pattinson posted these costs (UK pounds): Stage 1/2/3 kit #12,500 Rotax engine kit # 9,000 Average Instrument Fit # 3,000 (ASi, VSI, Alt, AH, TS, GPS, Com Radio, switches) Cushions/Carpet/Trim # 500 Paint and misc parts # 1,000 Registration & test flying # 1,000 Value Added Tax # 4,725 This adds up to about #32,000 on the assumption that you use no professional labour (eg for painting) and many builders in reality will end up spending nearer 35 - 40,000. I certainly would not consider building a Europa unless you can lay your hands on at least #30,000. I believe insurance will be in the region of 1,500 - 2,000 fully comp, per year In July 1996 Tony Renshaw posted these costs for Australia: The tail kit will cost you about $750.00 AUD to sea freight out. Then you'll have to insure it which will cost about $52.00. Then customs clearances which will be about $120.00, and road transport and its insurance increment from the port to your home. I recently got a quote from Europa for a part share in a container for any future stages I may choose to purchase. The tail kit by the way cost me $6000.00 approx (2900.00 Pounds). A wing kit 3800.00 Pounds Packing 40.00 Crating 115.00 Insurance 16.00 Delivery approx 423.00 =46uselage Kit 5200.00 Packing 60.00 Crating 435.00 Insurance 21.00 Delivery 696.00 If both purchased together Wing kit 3800.00 =46use " 5200.00 Packing 100.00 Crating 435.00 Insurance 36.00 Delivery 1078.00 If both were sent in a container Wing kit 3800.00 =46use " 5200.00 Packing 160.00 Insurance 36.00 Delivery 700.00 15 What are the dimensions of the Europa on its trailer? Tony Krzyzewski wanted to know how big a garage would be needed when he got his Europa built back in New Zealand, so when he visited the factory, he brought a tape measure: The absolute dimensions of the Europa on its trailer, measured at Kirbymoorside, are as follows..... Height 84 inches 214 cm Width 81 inches 206 cm Length 19 feet 9 inches 610 cm 16 Do I have to use the Europa factory-supplied open trailer? No. There are several other designs of trailer available in UK, including several enclosed types. Northwick Manufacturing, Wade Trailers, and Schofield Aviation have all advertised in the Europa Flyer at various times. You can also design and build your own, as described in Europa Flyer #12. 17 What tools will I need to build a Europa and what will they cost? Dremel tool Scissors Razor saw Digital level Resin balance Perma-Grit abrasive materials 18 Do I need special skills to build a Europa? ------------------------------------------------ Most aeroplane designs are not beyond the capabilities of the average handyman, but some skills will almost certainly need to be learnt or at least sharpened. This is not surprising, as one of the official reasons given for allowing people to build their own aeroplanes is "education". Few people who have not previously built a foam & glass aeroplane will be familiar with the techniques, but most will reach an acceptable standard after some small practice pieces. 19 How will I know I've built it right? ----------------------------------------- Keep in close contact with your PFA Inspector (USA: EAA Technical Counselor) and she/he will make sure you do everything to a suitable standard - may even help you do some things first time around! You may be required (and it's probably a good idea anyway) to make & keep small samples of each batch of layup that you do, which can be tested to destruction as proof of strength. 20 Everyone says "build light" - how do I do that? ---------------------------------------------------- Graham Singleton said: Burt Rutan described the best check I know. 6 plies of BID, laid up on a waxed (and buffed off) flat surface. Squeegee out as much resin as poss without allowing air to creep in. If too much pressure is used air can be sucked in as the fibres relax. Allow to cure, cut to an accurate 10" X 16" rectangle and weigh. 297 gms is a bit light and might have air voids. 310 gms is perfect. 340 gms is too heavy. If your aircraft was built to this ratio of resin to glass it would be around 40 lbs overweight. (18 Kgs if you must ) * 21 How can I avoid allergic reactions to epoxy? ------------------------------------------------- John J Moran wrote, in answer to a query about which resin system causes least reaction: I developed an allergy to Aeropoxy which is advertised to be less prone to provoke an allergic reaction. Tried E-Z Poxy and was allergic to that too. Tried West and wasn't allergic to that, nor am I allergic to Redux. It's a matter of personal chemistry, so buy a small amount and try it before commiting. For me, a respirator wasn't sufficient so I had to get a Hobbyair to allow work to continue. The allergic reaction is apparently to the amines used in the hardner. Each epoxy seems to use a slightly different amine so one's personal reaction to each may differ. I became so sensitized to Aeropoxy that a couple hours in the garage with the wings which had cured for over three weeks would cause a major reaction, so apparently the amines out-gas for quite a while. Touching the cured wings also caused serious problems. Washing the cured parts with a 50/50 mixture of vinegar and water - required before filling anyway - eliminated this sensitivity entirely. Also, many are or become allergic to latex so beware of reactions to the gloves. It can be confusing to sort out a latex allergy vs an epoxy allergy since one tends to be exposed to both simultaneously. Avoid gloves which use latex powder, cornstarch powder is less likely to provoke an allergy and powderless gloves are available. Nitrile gloves are a good alternative. Use string gloves as a liner to minimize softening of the skin due to sweat since this increases absorption through the skin. Use vinyl gloves over the latex gloves when dealing with wet epoxy since latex is not totally impermeable to epoxy - witness the stain which comes through latex gloves when exposed to wet epoxy. The level of precautions required once one becomes sensitized is prohibitive, but the alternative is to terminate the project. Some become so sensitive that termination is the only alternative. Err on the side of caution and avoid becoming sensitized. 22 How do I get a C of A or Permit to Fly the completed Europa? In the UK, the paperwork which clears your aeroplane for flight is the ultimate responsibility of the Civil Aviation Authority (CAA) but they have delegated the day-to-day function of this to the PFA. So, as an aircraft builder in UK, you really have to join the PFA. In the US, you deal with the local FAA office when it comes to clearing the aircraft for flight. In UK, homebuilts do not get a C of A, but rather a "Permit to Fly", similar to that issued for a manufacturer's prototype. In USA, they are issued a C of A in the "Experimental" category. In the UK, inspections of the work in progress are made by an inspector appointed by the PFA. Without evidence of such inspections, the aircraft will not be permitted to fly. Documentary evidence of the building process, preferably countersigned by an EAA "Technical Counselor" is required in USA. Before the aircraft is cleared for flight, the responsible authority must be satisfied that it has been built correctly, to an acceptable standard of workmanship, that it is substantially the work of the builder (ie not built by a "hired gun") and that it matches the design to agreed tolerances. Any modifications made by the builder must also be approved. The Europa Flyer, #14 & #15, contains more detailed information about the UK paperwork requirements. * 23 What engines are available for the Europa? ----------------------------------------------- Rotax 912 (flying) Rotax 914 (flying) Subaru (flying) Mid-West rotary (has flown in at least 2 Europas) Jabiru 4-cylinder (flying in Jabiru; Europa installation under development) Jabiru 6-cylinder (engine under development) BMW RS1100 (Europa conversion and installation under development) Some of these engines are more "available" than others; but Europas are already flying with some of these engines. The others are still at the development stage. 24 I'm quite big - will I be comfortable in a Europa cockpit? The so-called "LA" mod, quite early on, increased the useable internal width, but not only at seat level as might be first assumed. Ron Swinden said: Sit in your pride and joy dressed for the great outdoors (freezing airfield!) and try waggling the stick and pumping the rudder pedals. The mod is not about L A's but it is about shoulder room. Phil Hawker said: You need to try it out very carefully, and consider what it might feel like after a long cruise. It is certainly less roomy for the very tall than some of the other kits (such as the Glastar) but then it has many other advantages over these, such as fuel economy and all-round elegance. It is much roomier than some of the more direct competition such as the Pulsar. Ivan Shaw is 6'3" (I believe) and designed it to be comfortable for him. The new XS has more legroom, but headroom may still be cramped if you have a long body, and there is no straightforward way to increase this (one UK builder, Graham Singleton, is contemplating a substantial modification which could provide the answer). If you have any doubts then find a finished example and try at least to have a long "sit" - whilst making the obligatory "brrmming" noises of course. At least one tall UK builder sold his share because of discomfort during long flights - which is a real pity after so many hours of work. The factory is very helpful on this issue and will always suggest a visit and test flight - I'm told that one 6'7" prospective builder left convinced that he would be comfortable, although I'm baffled as to how he must have been proportioned! 25 My strip is only 300m - could a Europa operate out of that? Mark Talbot wrote: I speak from experience when I say that the Europa is capable of operating from 300 mtr grass most of the time one up. The snag, as I discovered, comes when something is not quite right and you have failed to detect it. There is absolutely no room for error and, at a certain stage of either takeoff or landing, you are committed and there is no room to change your mind. Graham Singleton summed it up very accurately. And the truth is that there is simply no room for error. If you are lucky you will never need that room - but ... but ... but ... but ... My advice has to be, find yourself a longer strip! In round figures I would be happy with 550m in an ideal world of green farm fields. =2E.. that's Rowland with a 'w' ... ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
europa(at)avnet.co.uk
Subject: x 914
Date: Apr 02, 1998
I am still not decided about engines. I did talk to Skydrive again today who seemed prepared to throw in a free Vac Pump or something. I guess whilst the pound stays strong they can afford to give something away. jerry ________________________________________________________________________________
Date: Apr 04, 1998
Subject: Bill Wynne
From: Tennant@t-online.de (Barry Tennant)
Hi Bill. I received my Europa Flyer and enjoyed your article. I hope to fly my Europa back to Wales over Easter (to Cardiff, as I am originaly from Newport), if the weather is suitable. It would be great to get a chance to have a look at the NSI prop instalation and perhaps try it out. Perhaps you could send me your E-Mail address. Best regards Barry Tennant D-EHBT ________________________________________________________________________________
Date: Apr 04, 1998
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: il Test
Posting Message test? ________________________________________________________________________________
Date: Apr 04, 1998
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: id Devices Wing Leveller
I understand that the Navaid Devices Wing Leveller has already been fitted by one or two builders. Would someone be kind enough to let me have their installation details and if possible the PFA Modification approval details. Does Navaid Devices have any future plans for a altitude hold as well? Many thanks, Mike Parkin (No 312, G-JULZ) ________________________________________________________________________________
From: MELVYNBS <MELVYNBS(at)aol.com>
Date: Apr 04, 1998
Subject: Europa_Mail:Kitplane Magazine Cover and story
Europa XS From: MELVYNBS <MELVYNBS(at)aol.com> Subject: Re: Europa_Mail:Kitplane Magazine Cover and story Date: Sat, 4 Apr 1998 19:22:59 EST Peter Underhill does the cover story for the Europa TurboXS (Which has more stars affixed to it than the Hubble telescope could handle---120?) KITPLANE. Six pages and seven photos including a cover shot by Keith Wilson of G-EUXS, G-PYTE, and G-RONA (return on net assets?) in a Blue Angels style tight formation. Other pixs include a great interior of the cockpit and instrumentation,also the new tailwheel design get a great detailed close-up. Story says that 500 kits have been sold with over 60 Europas already on the wing. Lands slow, flies fast, goes a long way on a tank of fuel and builds quickly Underhill reports. Covers the engine alternatives thoroughly. How to do a four point roll? Whap, stop, whap, stop, whap, stop, whap, stop, whap, stop! All this while Karen Carpenter sings we've only just begun! -Kitplanes April 1998 issue pages 10-18. Enjoy! See you at Fun 'n Sun. Maybe THIS year I'll get to ride in a Europa, eh Mr. Shaw? ________________________________________________________________________________
Date: Apr 05, 1998
From: Carl Pattinson <carl(at)photos.prestel.co.uk>
Subject: 46 - possible fix.
Ever since the question of Mod 46 reared its ugly head I have been trying to come up with a simpler solution. One of my early ideas was to support the fuselage on its side, remove the tube supporting end brackets and then to pour a Redux/ flox mix into the end caps, thereby filling them. Each side of the tube would have to be done separately, allowing time for the adhesive to set. Clearly it would be impractical to do this on airframes with engines but those in mid-production could qualify for this treatment. I originally discarded this idea as not an engineering solution and also because it would not be possible to guarantee a permanent bond between the Redux and the metal. However, having discussed the reasons for the failures and the stresses involved with my mate Ron Swinden, it seems likely that this idea might work. Filling the end caps with a solid material would prevent the flexing which causes the steel caps to crack. Since the solid Redux block is retained by the rivets which secure the cups to the tube there is no need to worry about adhesion. In theory there is a difference between the expansion of the steel and the Redux but as Redux is somewhat elastic (its full of rubber and glass balls !) this should not become a problem. If this could work it would certainly eliminate a lot of hassle and sore hands ! I would welcome some constructive comments on this idea. ________________________________________________________________________________
Date: Apr 05, 1998
From: nick norman <nick.norman(at)virgin.net>
Subject: oduction & engine problem
Hello All! I am new to this mailing list and to the Europa having been asked by a work collegue to fly and share the running costs of his Europa G-EIKY. It is based at Insch airstrip near Aberdeen, Scotland. We are commercial helicopter pilots and fly offshore oil support in the North Sea. I also do a lot of gliding and have flown a couple of hundred hours on the Falke type motorgliders with central mainwheel, outriggers and tailwheel (familiar configuration!). I must say that I found the Europa a bit of a handful during takeoff and landing but a delight otherwise. I suppose it is just like the motorgliders but everything happens 4 times as fast! Now I have got about 9 hours on it, I am reaonably happy! It does however have a little engine problem which I have been trying to tackle. Can I bore everybody with a lot of background and then ask a couple of questions? BTW I was an electronic engineer before going commercial pilot so I know a bit about that sort of thing and also have always done my own maintenance on my cars and motorcycles and am BGA-approved to work on motorglider engines. The engine is a Rotax 912 with warp drive prop. It has the mod for the cold air box/inlet on top of the cowling. I have experienced carb icing with this mod, but the effect I am describing is not carb icing. It starts instantly, and is generally very smooth and never misses a beat at full power. However in the cruise (5000 @ 120kts) it just very occasionally runs rough for maybe half a second. Just long enough to attract attention! You can really feel it through the pedals, especially. The other thing is that during the mag drop checks, it is right on the limit on the left mag and the drop difference is also right on the limit. More to the point it is just downright rough on the left mag, but sweet as anything on the right mag. Of course we replaced all the plugs, even though only 25 hours on the engine, but no difference. In the cruise, if I go onto the left mag it is even more rough, although no massive rev drop, but smooth as anything on the right mag. On the ground, on the left mag it is perfect up to 3200 rpm and at that exact rpm the roughness comes in suddenly and remains until nearly full throttle. Because it was different on the 2 mags I started with the assumption that it was something in the ignition system. I started by swapping the following (one at a time) to the other side: Magneto switches, pickup coils, generator coils. Nothing wrong with those. Then I swapped all the coils over with the black boxes, and the fault changed sides, i.e. nothing wrong with the black boxes but something wrong with the coils or something "downstream" of them. Having traced which 2 coils were on the faulty side, I swapped one of them with the equivalent coil on the other side. No difference. But when I swapped the other 2 coils, the fault changed sides so I had identified which coil was faulty (I thought!). To check that it wasn't a fault in the ht leads or plug caps, these were temporarily replaced with car stuff but no difference. So I was very confident that it was the coil itself, even though the resistances etc checked out. It must be some vibration effect I thought. Today we fitted the new coil (costing the owner around 150) but to my amazement no difference! I ran through the diagnosis again but still the same conclusion that it is something in that coil or downstream of the coil. I am now thinking that "downsteam of the coil" could include something in the cylinder itself! That coil runs the rear two cyclinders' top plugs. The engine runs fine when the bottom 2 plugs only are firing, but not when the top 2 only are firing. Could there be some marginal mixture problem and non-uniform distribution of the fuel within the cylinder caused by, perhaps, an air leak? Sounds most unlikely, doesn't it, but that is what the test results point to. (BTW the plugs all look much the same colour). Today it was bucketing down with horizontal rain so we gave up in disgust after lunch. I think the next step will be to swap top and bottom leads so that the same ignition circuit is feeding the other plug, to see what happens (will have to lengthen the upper ht leads temporarily I suppose). Sorry that this posting is so long!! Can I ask 2 questions: 1. Anybody got any ideas??? 2. Does your Rotax 912 engine generally run noticeably rougher on one magneto than the other during the mag checks - is the mag drop difference near the limit? - and do you have the cold air box mod? (answers yes or no would both be useful!) Thankyou for persevering with this posting, any help much appreciated. Nick Norman ________________________________________________________________________________
Date: Apr 05, 1998
From: nick norman <nick.norman(at)virgin.net>
Subject: posting
sorry - test posting only! ________________________________________________________________________________
Date: Apr 06, 1998
From: Graeme Smith <Graeme.Smith@q-labs.de>
Subject: paint systems
Hi, Sometime ago there was some discussion about HVLP paint systems for painting Europas. James Thursby provided information on the subject and I've also had some discussions with Graham (Gamin) about it. As I'm soon going to have to decide how to go about this painting operation, I was wondering if there's any other experience out there about 'painting it yourself' (even if its only to say DON'T) and especially about HVLP systems. I suppose that most people will opt to have a professional do the painting, but there may also be some points in favour of doing it yourself, not the least of which most kitplane builders are do-it-yourselfers by nature. But of course the paint job is the area where the quality of the workmanship becomes REALLY visible and its not worth devaluing 000s of hours of work and 000s of Euros of investment with a shoddy paint job. But, I've been reading with interest Ron Alexander's articles in Sport Aviation on spray painting -- his opinion is that builders of average skill can achieve really good results provided they use the right equipment and take their time (which is what the professionals usually don't have). By 'right equipment', he means HVLP (high volume low pressure) spray systems which eliminate the high capital outlay and the complexity of conventional compressor-based systems. I have done a bit of research and found that Fastech have a product with combined HVLP paint system and breathing apparatus for around US$800, which I think is less than a professional would charge to do the job. The question is: does anyone have any experience with these things? any recommendations? how many others have taken the DIY option? Graeme Smith Graeme Smith Phone: +49 (0)6301 71 22 12 Q-Labs Software Engineering GmbH, Fax: +49 (0)6301 71 22 99 Technopark I, Mobile: +49 172 205 27 02 Sauerwiesen 2, Siegelbach Email: Graeme.Smith@q-labs.de D-67661 Kaiserslautern, WWW: http://www.q-labs.de GERMANY ________________________________________________________________________________
From: Pepeborja <Pepeborja(at)aol.com>
Date: Apr 06, 1998
Subject: Paint Sytem experience
I used an HVLP to paint my first airplane back in 1994. I bought it at a DIY store name Home Depot in Dallas, Texas. The price, US$289.00 for a Campbell- Hausfield HVLP paint system, complete with a spray gun and 15' hose. Needless to say, the system worked great for a guy that only painted lawn furniture with spray cans before. I would say the main difference between an amateur and a professional is having the right space to paint. My paint job has been judged by many as good but I can tell where the mistakes are. I can say that the mistakes were due to not having the right paint boot, as opposed to technique. Next time, I'll spend more time building the paint boot and jigs to set the wings and body. Best of luck, Jose Borja ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Apr 06, 1998
Subject: Re: Mod 46 - possible fix.
Carl, this would probably work, as you say, for those aircraft that have'nt flown yet. Those that are flying could possibly be suffering fatigue in the end caps, and I would rather do the mod as it is if i woz flying...(soon, maybe..) however, i carried out the mod as described in the later sheets (no extra holes required) and found it straightforward, and no real problems at all. Heat gun melted the glue, and able to use the original rivet holes. chus, dave kit67 ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Apr 06, 1998
Subject: Re: HVLP paint systems
paint it yourself, unless you have over GBP10,000 to give to someone else to fill, sand and spray your pride and joy. probably a bit cheaper if you fill and sand it first, but 'professional' sprayers will slap more paint on until they get the finish they are happy with. I know of one europa that was sprayed by aircraft (actually RAF) painters. Super finish, but each wing weighed about 15 to 20 lb extra, and in the end the builder spent many hours sanding off the excess weight! His problem was that he didnt have a couple of RB199's pushing his europa around.... A guy in one of the Europa club magazines (issue 9, june 96) described a paint system used on gliders, called Schwabbellack, which is very hard wearing and durable. I decided to use it in the end. The finish does not depend on how you spray it on (just using a medium compressor and cheap spray gun), but on what you sand off when flatted down with 400/600/1000 wet and dry, used wet. I am very pleased with my initial efforts, would hate to think what sort of mess i would have made with the standard aircraft paints. chus, dave kit67 and now G-BXUM ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: HVLP paint systems
Date: Apr 06, 1998
Is Schwabbelack available in anything other than white? I'd like to color the bottom of my Europa. Also, does anyone know of a source in the United States? Thanks, David A071 > -----Original Message----- > From: DaveBuzz [SMTP:DaveBuzz(at)aol.com] > Sent: Monday, April 06, 1998 14:40 > To: europa(at)avnet.co.uk > Subject: Re: HVLP paint systems > > paint it yourself, unless you have over GBP10,000 to give to someone > else to > fill, sand and spray your pride and joy. probably a bit cheaper if you > fill > and sand it first, but 'professional' sprayers will slap more paint on > until > they get the finish they are happy with. I know of one europa that was > sprayed > by aircraft (actually RAF) painters. Super finish, but each wing > weighed about > 15 to 20 lb extra, and in the end the builder spent many hours sanding > off the > excess weight! His problem was that he didnt have a couple of RB199's > pushing > his europa around.... > > A guy in one of the Europa club magazines (issue 9, june 96) described > a paint > system used on gliders, called Schwabbellack, which is very hard > wearing and > durable. I decided to use it in the end. The finish does not depend on > how you > spray it on (just using a medium compressor and cheap spray gun), but > on what > you sand off when flatted down with 400/600/1000 wet and dry, used > wet. I am > very pleased with my initial efforts, would hate to think what sort of > mess i > would have made with the standard aircraft paints. > > chus, dave > kit67 and now G-BXUM Is Schwabbelack available in anything other than white? I'd like to color the bottom of my Europa. Also, does anyone know of a source in the United States? Thanks, David A071 -----Original Message----- From: DaveBuzz [SMTP:DaveBuzz(at)aol.com] Subject: Re: HVLP paint systems paint it yourself, unless you have over GBP10,000 to give to someone else to fill, sand and spray your pride and joy. probably a bit cheaper if you fill and sand it first, but 'professional' sprayers will slap more paint on until they get the finish they are happy with. I know of one europa that was sprayed by aircraft (actually RAF) painters. Super finish, but each wing weighed about 15 to 20 lb extra, and in the end the builder spent many hours sanding off the excess weight! His problem was that he didnt have a couple of RB199's pushing his europa around.... A guy in one of the Europa club magazines (issue 9, june 96) described a paint system used on gliders, called Schwabbellack, which is very hard wearing and durable. I decided to use it in the end. The finish does not depend on how you spray it on (just using a medium compressor and cheap spray gun), but on what you sand off when flatted down with 400/600/1000 wet and dry, used wet. I am very pleased with my initial efforts, would hate to think what sort of mess i would have made with the standard aircraft paints. chus, dave kit67 and now G-BXUM ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: e's the club site?
Date: Apr 06, 1998
I just tried to look up something in the club archives, only to receive the message "the requested URL http://www.avnet.co.uk/europa was not found on this server". I backtracked to the avnet home page and poked around, but could find no information. Does anyone know what's going on? David A071 I just tried to look up something in the club archives, only to receive the message the requested URL http://www.avnet.co.uk/europa was not found on this server. I backtracked to the avnet home page and poked around, but could find no information. Does anyone know what's going on? David A071 ________________________________________________________________________________
Date: Apr 06, 1998
From: James Thursby <jthursbyeuropa(at)mindspring.com>
Subject: Re: HVLP paint systems
>Hi, >I have done a bit of research and found that Fastech have a product with >combined HVLP paint system and breathing apparatus for around US$800, which >I think is less than a professional would charge to do the job. >The question is: does anyone have any experience with these things? any >recommendations? how many others have taken the DIY option? >Graeme Smith Hi, I have used Fastech's system that you described, and it works great. I have used it with the Accuspray and the Lexaire spray guns. Both work good although the Accuspray is more expensive. Most folks can do a good job on their own plane, you just need to practice. Jim Thursby N814AT >Graeme Smith Phone: +49 (0)6301 71 22 12 >Q-Labs Software Engineering GmbH, Fax: +49 (0)6301 71 22 99 >Technopark I, Mobile: +49 172 205 27 02 >Sauerwiesen 2, Siegelbach Email:
Graeme.Smith@q-labs.de >D-67661 Kaiserslautern, WWW: http://www.q-labs.de >GERMANY > > ________________________________________________________________________________
Date: Apr 05, 1998
From: Rolph Muller <rolph(at)globalvt.demon.co.uk>
Subject: Re: Mod 46 - possible fix.
In message <3527591E.7819(at)photos.prestel.co.uk>, Carl Pattinson writes >If this could work it would certainly eliminate a lot of hassle and sore >hands ! It's honestly not a difficult mod - really! It's even easier if you take off the port stick - I don't think this was mentioned in the instructions. Sore hands could also be eliminated if you were to detach the starboard aileron quick connector. -- Rolph Muller ________________________________________________________________________________
From: Peter.Thomas(at)arcadiagroup.co.uk
Date: Apr 07, 1998
Subject: Where's the club site?
"We apologise for the temporary interruption to transmission, normal programs will resume as soon as possible" During the upgrade to the list server (major-domo) the site was..... er...... .....um....... accidentally sub optimised; OK I admit it Deleted! As we were the first users of the list server Avnet created the Europa club html directory within the major-domo directory structure. I guess this had long been forgotten as upgrading the server went as planned but at the cost of losing our site. Don't worry I have a complete back up at home, I'm just waiting for Avnet to tell me where to put it (so to speak). I will let people know as soon as it is back. Best wishes Pete -----Original Message----- From: David Glauser <dg(at)xpsystems.com> Subject: Where's the club site? << File: TXT1.TXT >> I just tried to look up something in the club archives, only to receive the message "the requested URL http://www.avnet.co.uk/europa was not found on this server". I backtracked to the avnet home page and poked around, but could find no information. Does anyone know what's going on? David A071 ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: Apr 07, 1998
Subject: Re: HVLP paint systems
UP-Schabbellack Weiss (ref 03-69066) is the standard white, I believe it is only manufactured in Germany from Akzo-Coatings GmbH, D-70469, Stuttgart, Germany. Have a tel no. of: (++49) 711 89510 but not sure if it is correct. Alternatively London Sailplanes could possibly help, UK 01528 662068. Have just finished spraying the fuzz, and one thing that is noticeable as that Schwab-weiss does not appear to be as toxic as the standard 2 part aircraft paint systems. With my S-10 repirator i could still get a whiff of fumes when priming and finishing the metal bits, but no smell at all with Schwab-weiss on the plastic bits. (knew that s-10 with its NBC levels of protection would come in useful...) chus, dave G-BXUM ________________________________________________________________________________
From: Tennant@t-online.de
Date: May 03, 1998
Subject: o reception
I am using the Europa copper strip antenna with a Becker radio. I have noticed that although the tower reception is clear and I have no interferance at all I sometimes cannot hear other airplanes, even when we are within one mile of each other. Also, although the reception in the plane is OK I notice that my transmission range is only about 10 Miles. I have not yet shortened the copper strips as suggested in the instalation manual because it means removing the rudder each time. Does anyone have any experience with this "tuning" of the antenna or can anyone suggest a good antenna. Thanks in advance for any input. Best regards Barry Tennant D-EHBT By the way, I can consistently land without bouncing by giving a good dose of power in the flare to damp the descent. ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: May 03, 1998
Subject: 46
Just completed Mod 46 which went pretty well using Graham's techniques to speed things up. As usual, it took me longer than everyone else, about 8 hours. I found re-tightening the lock nuts on the pushods to be very awkward, took about an hour just for that plus re-setting the length and the rotation freedom. Eventually I laid a small mirror on the bottom of the hull so I could peer in past my arm through the spar opening and thus get the wrench onto the elusive lock nuts. One problem I ran into was that the pitch system friction increased significantly - to 9 or 10 ounces measured at the top of the stick with the pushrod to the torque tube disconnected. This was due to end load on the CS09B bearings, apparently due to a slight change in length when the CS10C's were replaced. It required re-bedding the base of CS09 on flox to reduce the friction to normal. Deja vu - the same problem occurred during the original installation and was cured the same way. John A044 Newtown, CT ________________________________________________________________________________
Date: May 03, 1998
From: Graham Singleton <100421.2123(at)compuserve.com>
Subject: Warning ?
does the lack of pitch change due to LG/flap deployment provide sufficient warning<< Just tells you the gear is down, not if it is locked. Graham ________________________________________________________________________________
From: Andrew Wainwright <andreww(at)executek.com>
Subject: Radio reception
Date: May 03, 1998
As a ham radio operator, I can tell you that length of the antenna matters in regards to standing wave and therefore efficiency of the transmission. The other factor is polarity, i.e. going from vertical to horizontal (one antenna vertical, the other horizontal) causes a 3db loss of signal strength over both being vertical or both being horizontal. You may want to find a local Ham radio operator that can help you with some 'radio' hints as antennas can matter much more than the actual radio. They may also have a 2M Standing Wave meter which would work in the aviation band to test the tuning of the antenna. N7VVO Andrew S. Wainwright Building Europa ??? Starting Jan 1999 (hopefully!) -----Original Message----- Subject: Radio reception I am using the Europa copper strip antenna with a Becker radio. I have noticed that although the tower reception is clear and I have no interferance at all I sometimes cannot hear other airplanes, even when we are within one mile of each other. Also, although the reception in the plane is OK I notice that my transmission range is only about 10 Miles. I have not yet shortened the copper strips as suggested in the instalation manual because it means removing the rudder each time. Does anyone have any experience with this "tuning" of the antenna or can anyone suggest a good antenna. Thanks in advance for any input. Best regards Barry Tennant D-EHBT By the way, I can consistently land without bouncing by giving a good dose of power in the flare to damp the descent. ________________________________________________________________________________
Date: May 04, 1998
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: V5
Europa FAQ version 5, last modified 4 May 1998 This is the list of Frequently Asked Questions (FAQ) for the Europa e-mail list. It relates to the Europa kit-built aeroplane, designed by Ivan Shaw (with a little help from Don Dykins). =46AQ maintained at present by: Rowland Carson [with help from FileMaker Pro & the Europa community] europa-club(at)rowil.clara.net Any Europa enthusiast may apply to take over as maintainer at any time. Questions answered (* changed since last version): 0 How do I get a copy of this FAQ? 1 I have a suggestion for the FAQ - how can I get it included? * 2 How do I join the Europa e-mail list? * 3 How do I get off the Europa e-mail list? 4 Why did my reply to a posting never appear on the Europa e-mail list? 5 Why did I receive two replies to my posting on the Europa e-mail list? * 6 How do I join the Europa Club? * 7 Factory newsletter, Europa Flyer, e-mail list - I'm confused! 8 Are there any other organisations for people building aeroplanes? 9 Where can I get more info about home-built aircraft generally? 10 I haven't got a pilot's licence - can I train for it in my Europa? 11 Can I fly a Europa on a microlight/ultralight license? 12 Can I buy a ready-made Europa? 13 How long will it take me to build a Europa? 14 How much will it really cost to build a Europa? 15 What are the dimensions of the Europa on its trailer? 16 Do I have to use the Europa factory-supplied open trailer? * 17 What tools will I need to build a Europa? 18 Do I need special skills to build a Europa? 19 How will I know I've built it right? 20 Everyone says "build light" - how do I do that? 21 How can I avoid allergic reactions to epoxy? 22 How do I get a C of A or Permit to Fly the completed Europa? * 23 What engines are available for the Europa? 24 I'm quite big - will I be comfortable in a Europa cockpit? 25 My strip is only 300m - could a Europa operate out of that? 0 How do I get a copy of this FAQ? ------------------------------------- This FAQ is posted during the first week of each month to the Europa e-mail list (starting January 1998). Previous postings are available by searching the Avnet archives for a subject line containing "FAQ". 1 I have a suggestion for the FAQ - how can I get it included? New items, and correction or enhancement of existing items are welcome. Send your suggestion in e-mail to the FAQ maintainer (see above). Submissions most likely to be incorporated will have similar formatting to the existing FAQ, and display accuracy in spelling, grammar, and syntax. The ultimate deciding factor, however, will be the quality and relevancy of the information. The maintainer reserves the right to edit for brevity, clarity or humour. * 2 How do I join the Europa e-mail list? ------------------------------------------ You can subscribe automatically by sending an e-mail message to . The subject line is not important but the body of the message should include the following command: subscribe europa You will then receive a message with instructions on how the list works, and all future contributions to the list. * 3 How do I get off the Europa e-mail list? --------------------------------------------- To remove yourself from the Europa mailing list, send the following command in email to : unsubscribe Please note that all commands (including subscribe and unsubscribe) to the server which runs the Europa e-mail list must be addressed to the server, NOT the list address where the discussion goes on. Doing that will make you look (at best) forgetful, or (at worst) incapable of following simple instructions (and you need to follow a lot of instructions to build an aeroplane). address which is different to one you originally subscribed on, the server will not be able to deal with your request. If your e-mail address changes, first unsubscribe using the old account, then subscribe using the new one. 4 Why did my reply to a posting never appear on the Europa e-mail list? You forgot to choose "reply-to-all". Most email clients allow this as an option when creating a reply, and some (like Eudora) can be set to have that behaviour as default. Once the "to" header line has been created, please remove the original sender's name from it, leaving just the part. If you don't remove it, the original sender will get your reply twice & wonder why you're repeating yourself. You might ask why such an apparently inconvenient procedure is necessary. When the Europa e-mail list was set up, the list server (which administers it all) was indeed configured to make the "reply-to" field in the message headers the same as the list address. This was very convenient for users, as any reply was automatically posted for all to see. Of course, it also sometimes caused embarrassment when folk forgot to change the "to" line in their header when composing a reply meant to be read by the sender only. However, much worse could happen when ill-configured or ill-designed e-mail software interacted with list traffic. It could happen that such a system immediately replied to every list message received by it, thus generating another list message, which was again replied to, etc, etc, ad infinitum, thus clogging up the list server and its communication ports with ever-multiplying traffic. Such "mail loops" cannot arise if the "reply-to" field is not set to the list address. To protect the list, and the integrity of all Avnet's operations, this change was made in February 1998. 5 Why did I receive two replies to my posting on the Europa e-mail list? The person who replied to your posting forgot to remove your personal email address after choosing the "reply-to-all" option (so that the reply would go to the Europa list). If the original sender's name is not removed from the "to" field in the header, (leaving just the part), the original sender will receive the reply twice - once direct and once via the list. See the answer to the previous question to understand why such an apparently inconvenient arrangement is necessary. * 6 How do I join the Europa Club? ----------------------------------- Contact the Membership Secretary for full information. At present the Membership Secretary is: Rowland Carson 4 Saville Close CHELTENHAM Gloucestershire England GL50 4NE * 7 Factory newsletter, Europa Flyer, e-mail list - I'm confused! The Europa factory puts out a newsletter from time to time, a subscription to which is mandatory for all builders. Those not yet building can also subscribe, but will not receive the inserts with details of modifications, etc, which go only to builders. Subscriptions are paid to "Europa Aircraft" at the office in Yorkshire, England or Florida, USA depending on your own location. Europa Aircraft is opening new outlets in other countries which will probably be able to handle factory newsletter subscriptions - check the factory WWW site (see below) for the latest addresses. The Europa Club puts out a newsletter (The Europa Flyer) four times a year (Mar, Jun, Sep, Dec) to all paid-up Europa Club members. Subscriptions are paid to "Europa Club". The Club and its newsletter is not connected with the Europa factory or its newsletter. The Europa e-mail list on the internet is open to anyone to join. There is no charge. Like most things on the internet, it is not controlled by anyone. Neither Europa Aircraft nor the Europa Club have any power over what goes on there, although representatives from both take part from time to time. It's simply a forum for discussion among Europa enthusiasts. Many of the useful nuggets of information appearing there are reproduced in the Europa Club newsletter. The list was set up by and is still maintained by, a Europa Club member, in the time left over from bringing up a family, earning a living, and building a Europa. Both the Europa Club (http://www.avnet.co.uk/europa/) and Europa Aircraft (http://www.europa-aircraft.com) have World Wide Web sites, and they are linked together. The Club pages provide access to the archives of the Europa e-mail list, and some past copies of the FACTORY newsletter, but NOT the CLUB newsletter - that is available to Club members only. 8 Are there any other organisations for people building aeroplanes? Many countries have a homebuilt aircraft organisation, and you can get help and advice by joining. In UK, it's the Popular Flying Organisation (PFA) with local Struts. In USA, it's the Experimental Aircraft Association (EAA) with local Chapters. In France, it's RSA. 9 Where can I get more info about home-built aircraft generally? Join the homebuilders organisation in your country (PFA, EAA, RSA, etc). The homebuilt plane FAQ is posted regularly to the newsgroup: rec.aviation.homebuilt You should be aware that its answers relate to the situation in USA. If you live elsewhere, things may be different. Several books are available on the subject. Allan J Hall said: My vote for most useful books would be: Sportsplane Construction Techniques - Tony Bingelis =46irewall Forward - Tony Bingelis Aviation Spruce & Speciality - Catalogue Jim Campbell said: Don't forget US Aviator's MASSIVE SportPlane Resource Guide... 740 pages detailing the REAL highs and lows of nearly 600 sportplane kits as well as over 40 "How-To" chapters covering everything from basic composite construction technigues to test flying and dealing with the Feds... US Aviator is at 3000 21st St-NW, Winter Haven, FL, 33881. 1-800-356-7767 Rowland Carson said: I personally have found the following books useful. Choosing Your Homebuilt =8B the one you=B9ll finish Kitplane Construction by Ron Wanttaja; Composite Construction for Homebuilt Aircraft by Jack Lambie; and of course Moldless Composite Homebuilt Sandwich Aircraft Construction by Burt Rutan. All except the last are available from the PFA bookshop. I can=B9t understand why they don=B9t do the Rutan one =8B I got mine from Aircraft Spruce, who also do a kit of materials to go with it, so you can try out the techniques on a small scale. 10 I haven't got a pilot's licence - can I train for it in my Europa? This is probably a bad idea. The aviation administrations in some countries will not permit it, anyway. But consider the possibility that you spend several years toiling to build the aeroplane, then find that: you have some subtle medical condition that prevents issue of a flight medical you spent so much on building the plane you have no funds left to pay for training you don't really like flying in a small plane you just don't seem to have an aptitude for controlling a plane OK, you can still probably sell it for more than the parts cost, but maybe you might have chosen to use your time differently had you known in advance. 11 Can I fly a Europa on a microlight/ultralight license? No. The Europa requires an ordinary private pilot's license. It is too big, fast, and heavy to be classed as an ultralight or microlight. The rules defining microlights are slightly different in different countries, but the Europa would not meet any of them. As far as formal pilot qualifications are concerned, it's in the same category as a Cessna 150. However, since (in its most popular configuration) it is a monowheel taildragger, your flight safety will be greatly enhanced by having some prior taildragger experience, and even more by getting some training on the Europa itself from a pilot experienced on type before you launch solo. 12 Can I buy a ready-made Europa? ----------------------------------- The only way you can do that at present is to find someone who's built one and is willing to part with it. It is also possible that someone who has developed an epoxy allergy through careless handling and cannot complete the project may wish to sell a part-finished kit. Ads for such Europas have appeared in the classified sections of general pilot-interest magazines (eg "Pilot" & "Flyer" in UK), and in the magazines of the homebuilder organisations (eg PFA's "Popular Flying" & EAA's "Sport Aviaton"). You can also find them in a Europa-specific forum such as the Europa Club's "Europa Flyer" or the Europa internet e-mail list. You should be aware that it is strictly illegal to have someone else build an aircraft for you, and claim it as your own work. Both the CAA and the =46AA enforce this rule. That does not prevent certain specialist jobs (eg painting, avionics installation) being done by others, but you should be prepared to prove that you have done the bulk of the building yourself. 13 How long will it take me to build a Europa? ------------------------------------------------ In July 1997 Laurent Charvet of Europa Aviation said, of the "pre-XS" kit: With the "old" Europa kit, I believe the quickest time that we know of is just over 920 hours and the longest 1,500. Rowland Carson responded by quoting the following hours to complete from Europa Club members: 900 1200 1500+ 1580 2000 2000 2000 2000 2000+ 2300 2400 2400 2500 2500 ~2800 2900 2900 3000 3000+ Some of the longer times will be by first-time (ie slower-working) builders, or perfectionists repeating stuff they weren't happy with on first try, or people doing lots of extra detail for a concours-winner "show plane" - or even all of the above! 14 How much will it really cost to build a Europa? ---------------------------------------------------- John Kackay posted these figures (US $) in August 1995: Kit delivered 19250 Trailer kit 750 (approx, no firm price given) Rotax 914 12500 prop 1500 Inst/avionics 10000 Upholst/paint 1000 ----- Total 45000 Douglas Wagner posted these costs (UK pounds) in August 1995: Type: Item: Total (incl VAT): Stage 1 empennage 3,442.75 Stage 2 wings 4,641.25 Stage 3 fuselage 6,462.50 Powerplant Subaru 118 hp 6,462.00 Fitting kit 2,937.50 overflow bottle 39.95 rectifier/regulator 41.13 slipper clutch 323.13 vacuum pump 675.63 Propeller electric, variable speed 1,997.50 Instruments altimeter 199.75 air speed 141.00 vertical speed 129.25 turn and slip 282.00 gyro horizon, RCA22-7 625.10 directional gyro, RCA-11A-8 559.30 standby compass 70.50 Westach hour meter 2A10 41.42 Avionics Terra TX760D Comm 928.25 Terra TRT250D Transponder 1,028.13 Terra height encoder 207.48 Antenna kit 17.63 GPS 705.00 Electrics wiring, switches etc 528.75 navigation lights 176.25 strobe 229.13 landing light 0.00 intercom 30.55 =46inish paint 587.50 paint labor 2,750.00 interior trim 587.50 Trailer 1,568.63 workshop rent 12 mths 3,938.76 Total: 42,355.69 my labor cost 1000 hrs 10,000.00 Minimum Realistic Sale Price 52,355.69 In April 1996 Carl Pattinson posted these costs (UK pounds): Stage 1/2/3 kit #12,500 Rotax engine kit # 9,000 Average Instrument Fit # 3,000 (ASi, VSI, Alt, AH, TS, GPS, Com Radio, switches) Cushions/Carpet/Trim # 500 Paint and misc parts # 1,000 Registration & test flying # 1,000 Value Added Tax # 4,725 This adds up to about #32,000 on the assumption that you use no professional labour (eg for painting) and many builders in reality will end up spending nearer 35 - 40,000. I certainly would not consider building a Europa unless you can lay your hands on at least #30,000. I believe insurance will be in the region of 1,500 - 2,000 fully comp, per year In July 1996 Tony Renshaw posted these costs for Australia: The tail kit will cost you about $750.00 AUD to sea freight out. Then you'll have to insure it which will cost about $52.00. Then customs clearances which will be about $120.00, and road transport and its insurance increment from the port to your home. I recently got a quote from Europa for a part share in a container for any future stages I may choose to purchase. The tail kit by the way cost me $6000.00 approx (2900.00 Pounds). A wing kit 3800.00 Pounds Packing 40.00 Crating 115.00 Insurance 16.00 Delivery approx 423.00 =46uselage Kit 5200.00 Packing 60.00 Crating 435.00 Insurance 21.00 Delivery 696.00 If both purchased together Wing kit 3800.00 =46use " 5200.00 Packing 100.00 Crating 435.00 Insurance 36.00 Delivery 1078.00 If both were sent in a container Wing kit 3800.00 =46use " 5200.00 Packing 160.00 Insurance 36.00 Delivery 700.00 15 What are the dimensions of the Europa on its trailer? Tony Krzyzewski wanted to know how big a garage would be needed when he got his Europa built back in New Zealand, so when he visited the factory, he brought a tape measure: The absolute dimensions of the Europa on its trailer, measured at Kirbymoorside, are as follows..... Height 84 inches 214 cm Width 81 inches 206 cm Length 19 feet 9 inches 610 cm 16 Do I have to use the Europa factory-supplied open trailer? No. There are several other designs of trailer available in UK, including several enclosed types. Northwick Manufacturing, Wade Trailers, and Schofield Aviation have all advertised in the Europa Flyer at various times. You can also design and build your own, as described in Europa Flyer #12. * 17 What tools will I need to build a Europa? ---------------------------------------------- John J Moran wrote: The list in the Europa manual is minimal in the extreme so I've come up with a more expansive (expensive?) list. Some tools are only used a few times and are costly; try to borrow them if possible. In addition to common tools (wrenches, screwdrivers, hammers, drill bits etc.) kept by the typical auto and home owner, I have used the following: Hand Tools: Angle finder (aka pendulum level) for rigging Center punch, automatic Clamps - a variety is needed, from spring clothespins to C clamps. Cold chisel - to cut control cable Compass with interchangable pencil and scribe points Countersink, 45 degree Dial caliper - optional but very useful Files, flat and round. Several sizes needed. Hacksaw Hand reamer, 1/8" to 1/2", flutes about 4.5" long Hole saws: 1.75", 2", 2.25", 3 1/8" (borrow?) Hot glue gun Level - carpenter's level and line (aka pocket) level Long board sander - as used for autobody work Nicopress tool for 3/32 cable (borrow?) Paint pen, optional, available at art stores Pens, nylon tip and felt tip marker Pad saw (aka back saw) Pop riveter Razor scraper - holder for single edged blades. Useful for many things including as a mini-squeegee when filling pinholes. Razor saw (Xacto). Good for trimming glass if past knife trim stage. Many other uses. Respirator, with activated charcoal filters Rivet squeezer for 470 style rivets (borrow?) Scribe, carbide tip Spackling knife - 8" as used with wallboard, for filler. Staple gun - used to attach sandpaper to spline Steel rulers, 6" and 18", optional but useful Straight edge, 48" or longer. Type used for wallboard works well. Surform plane - for blending ends of glass where they overlap, etc. Tape measure Tap wrench and 5mm x .8, 12mm x 1.75 taps (borrow?) Trouble light (aka drop light), fluorescent preferred Tubing cutter Utility knife Wire crimper for electrical terminals Wood chisel, 1/2" Power Tools: Bench sander - optional but VERY useful, especially on Tufnol. Handy for fitting the footwell floors and fuselage rear bulkhead too. Dremel - must have. The fiberglass re-inforced carbide disks work great for fiberglass cutting e.g. fuselage trimming. The drum sanders work well on glass. The wire brush removes foam and micro from glass prior to bonding. Expect to change motor brushes sometime during project due to heavy usage; check brushes from time to time or you'll end up buying a new tool. Drill press - required Electric drill, 3/8" variable speed. Having two will save some time since often one must drill holes and then enlarge or countersink them. Heat gun - optional. A hair dryer may suffice. Orbital sander - saves time, not required. Right angle attachment (close fit) for electric drill. Router - handy if you happen to have one Shop vacuum - required Things you make Fillet shaper - cut one end of a tongue depressor down so that it is about 3/8" wide and round the end to make a nice fillet when applying flox or micro in a corner. Wipe it off when you're done and re-use. It will last forever, preserved in epoxy. Flap sander: a piece of wooden dowel with a slot to hold sandpaper worked for me. Used with electric drill to fit the control stick. Round sander: a piece of plastic pipe with sandpaper glued on using rubber cement. Sanding spline, made from .093" Lexan (polycarbonate) left over from wing inspection ports instead of plywood - for flexibility. Sanding blocks, wood - 36 grit and 80 grit. To fit paper for long board sander as found at auto stores. Shop Aprons Tool rests - to temporarily hold epoxy covered brushes and squeegees. =46oam blocks work fine for this. Mini-sanders - tongue depressors with sandpaper rubber cemented to them. Make several with different grits. Consumables Aluminum sheet, 10 mil. Get several square feet for making more precise patterns than using paper. Can be cut with scissors. I found this at the local newspaper where they use the sheets in the printing process. Fish line Hot glue sticks Kitchen film (Saran Wrap or equivalent) Masking tape Nuts, 10-32 (100ea) and 1/4"-28 (20 ea) from the hardware store. Use for temporary fit up to avoid wearing out bolts with the sticky nuts. Peel ply, 2" - optional but saves time & effort Plastic sheet, 4 mil or 6 mil poly for layup of glass tapes, etc. Also use to cover work bench to avoid epoxy sticking. Rubber cement - used to attach sandpaper Sandpaper Syringes - for epoxy injection. Use a very short piece of vinyl tubing slipped over the nose to seal to the surface while injecting. Can often be washed and re-used. Rubber gloves (9 mil) with thin (4 mil) vinyl gloves to go over them. Use string gloves as liners to absorb perspiration. I'm not done building yet. Any suggestions for additions to the list? 18 Do I need special skills to build a Europa? ------------------------------------------------ Most aeroplane designs are not beyond the capabilities of the average handyman, but some skills will almost certainly need to be learnt or at least sharpened. This is not surprising, as one of the official reasons given for allowing people to build their own aeroplanes is "education". Few people who have not previously built a foam & glass aeroplane will be familiar with the techniques, but most will reach an acceptable standard after some small practice pieces. 19 How will I know I've built it right? ----------------------------------------- Keep in close contact with your PFA Inspector (USA: EAA Technical Counselor) and she/he will make sure you do everything to a suitable standard - may even help you do some things first time around! You may be required (and it's probably a good idea anyway) to make & keep small samples of each batch of layup that you do, which can be tested to destruction as proof of strength. 20 Everyone says "build light" - how do I do that? ---------------------------------------------------- Graham Singleton said: Burt Rutan described the best check I know. 6 plies of BID, laid up on a waxed (and buffed off) flat surface. Squeegee out as much resin as poss without allowing air to creep in. If too much pressure is used air can be sucked in as the fibres relax. Allow to cure, cut to an accurate 10" X 16" rectangle and weigh. 297 gms is a bit light and might have air voids. 310 gms is perfect. 340 gms is too heavy. If your aircraft was built to this ratio of resin to glass it would be around 40 lbs overweight. (18 Kgs if you must ) 21 How can I avoid allergic reactions to epoxy? ------------------------------------------------- John J Moran wrote, in answer to a query about which resin system causes least reaction: I developed an allergy to Aeropoxy which is advertised to be less prone to provoke an allergic reaction. Tried E-Z Poxy and was allergic to that too. Tried West and wasn't allergic to that, nor am I allergic to Redux. It's a matter of personal chemistry, so buy a small amount and try it before commiting. For me, a respirator wasn't sufficient so I had to get a Hobbyair to allow work to continue. The allergic reaction is apparently to the amines used in the hardner. Each epoxy seems to use a slightly different amine so one's personal reaction to each may differ. I became so sensitized to Aeropoxy that a couple hours in the garage with the wings which had cured for over three weeks would cause a major reaction, so apparently the amines out-gas for quite a while. Touching the cured wings also caused serious problems. Washing the cured parts with a 50/50 mixture of vinegar and water - required before filling anyway - eliminated this sensitivity entirely. Also, many are or become allergic to latex so beware of reactions to the gloves. It can be confusing to sort out a latex allergy vs an epoxy allergy since one tends to be exposed to both simultaneously. Avoid gloves which use latex powder, cornstarch powder is less likely to provoke an allergy and powderless gloves are available. Nitrile gloves are a good alternative. Use string gloves as a liner to minimize softening of the skin due to sweat since this increases absorption through the skin. Use vinyl gloves over the latex gloves when dealing with wet epoxy since latex is not totally impermeable to epoxy - witness the stain which comes through latex gloves when exposed to wet epoxy. The level of precautions required once one becomes sensitized is prohibitive, but the alternative is to terminate the project. Some become so sensitive that termination is the only alternative. Err on the side of caution and avoid becoming sensitized. 22 How do I get a C of A or Permit to Fly the completed Europa? In the UK, the paperwork which clears your aeroplane for flight is the ultimate responsibility of the Civil Aviation Authority (CAA) but they have delegated the day-to-day function of this to the PFA. So, as an aircraft builder in UK, you really have to join the PFA. In the US, you deal with the local FAA office when it comes to clearing the aircraft for flight. In UK, homebuilts do not get a C of A, but rather a "Permit to Fly", similar to that issued for a manufacturer's prototype. In USA, they are issued a C of A in the "Experimental" category. In the UK, inspections of the work in progress are made by an inspector appointed by the PFA. Without evidence of such inspections, the aircraft will not be permitted to fly. Documentary evidence of the building process, preferably countersigned by an EAA "Technical Counselor" is required in USA. Before the aircraft is cleared for flight, the responsible authority must be satisfied that it has been built correctly, to an acceptable standard of workmanship, that it is substantially the work of the builder (ie not built by a "hired gun") and that it matches the design to agreed tolerances. Any modifications made by the builder must also be approved. The Europa Flyer, #14 & #15, contains more detailed information about the UK paperwork requirements. * 23 What engines are available for the Europa? ----------------------------------------------- Europa Aircraft only supply and recommend Rotax engine packages at present. Other engines are available from independent sources - Europa Aircraft are not at present pursuing alternative powerplants in-house. Rotax 912 80bhp (flying) Rotax 912S 100bhp (expected to be available around end 1998) Rotax 914 115 bhp, turbocharged (flying) NSI Subaru 100bhp & 118bhp (flying) Mid-West rotary (has flown in at least 2 Europas) Jabiru 4-cylinder (flying in Jabiru; Europa installation under development) Jabiru 6-cylinder (engine under development) BMW RS1100 (aero conversion and Europa installation under independent development) The majority of Europas now flying use the Rotax 912, which has proved very reliable in the Europa (and many other aircraft types); although several of the other engine packages are flying in other designs, not enough are in service in Europas to make statistically significant comparisons. Engine installations usually differ from one design of aircraft to another. The size of propellor that can be used, the cowl shape, and in particular, changes in the design of cooling ducts, mean that experience in other designs may not transfer directly to the Europa situation. 24 I'm quite big - will I be comfortable in a Europa cockpit? The so-called "LA" mod, quite early on, increased the useable internal width, but not only at seat level as might be first assumed. Ron Swinden said: Sit in your pride and joy dressed for the great outdoors (freezing airfield!) and try waggling the stick and pumping the rudder pedals. The mod is not about L A's but it is about shoulder room. Phil Hawker said: You need to try it out very carefully, and consider what it might feel like after a long cruise. It is certainly less roomy for the very tall than some of the other kits (such as the Glastar) but then it has many other advantages over these, such as fuel economy and all-round elegance. It is much roomier than some of the more direct competition such as the Pulsar. Ivan Shaw is 6'3" (I believe) and designed it to be comfortable for him. The new XS has more legroom, but headroom may still be cramped if you have a long body, and there is no straightforward way to increase this (one UK builder, Graham Singleton, is contemplating a substantial modification which could provide the answer). If you have any doubts then find a finished example and try at least to have a long "sit" - whilst making the obligatory "brrmming" noises of course. At least one tall UK builder sold his share because of discomfort during long flights - which is a real pity after so many hours of work. The factory is very helpful on this issue and will always suggest a visit and test flight - I'm told that one 6'7" prospective builder left convinced that he would be comfortable, although I'm baffled as to how he must have been proportioned! 25 My strip is only 300m - could a Europa operate out of that? Mark Talbot wrote: I speak from experience when I say that the Europa is capable of operating from 300 mtr grass most of the time one up. The snag, as I discovered, comes when something is not quite right and you have failed to detect it. There is absolutely no room for error and, at a certain stage of either takeoff or landing, you are committed and there is no room to change your mind. Graham Singleton summed it up very accurately. And the truth is that there is simply no room for error. If you are lucky you will never need that room - but ... but ... but ... but ... My advice has to be, find yourself a longer strip! In round figures I would be happy with 550m in an ideal world of green farm fields. =2E.. that's Rowland with a 'w' ... ________________________________________________________________________________
From: MELVYNBS <MELVYNBS(at)aol.com>
Date: May 05, 1998
Subject: Re: Europa takes Mel for a ride
Thanks for the web site update. Just want to relay to all Europa fans world wide that haven't gotten a chance to fly one yet that it's all the things you've read about it....Flew the factory demonstrator at Plant City, Florida... the Strawberry Capitol of the World while at Sun 'n Fun. First four point landing I've every experienced and the best fifty bucks ($50USA dollars) I've ever spent. Also, met a lot of owners and builders who were very helpful at the tent. (I was the guy sitting over at the table reading the construction manual for hours and hours.) I'm sure I could build the Europa chock! Thanks Ivan for a great airship. Now...monowheel or tripod? ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: May 06, 1998
Subject: Re: Gear Warning ?
In a message dated 23/04/98 15:39:10, JohnJMoran(at)aol.com writes: << Is it appropriate to add a LG alarm or does the lack of pitch change due to LG/flap deployment provide sufficient warning so that this would be a waste of effort? >> In one of the gear-up landings I know about, the main warning feature (high approach speed) was absent due to the pilot side slipping - so yes add one. However IMHO the RMI output needs augmenting to provide a head-phone signal. Cockpit output, whether audio or a light flashing is not obvious enough. While you are at it, build a small mixer board with several monostables, providing different coded audio signals mixed into the pilot headset, for other warnings you might find useful. However with too many of these you may waste valuable time remembering which is which. Ambiguity is removed if you generate voice messages but this means a lot more hardware or an onboard computer. I don't follow the "gear not locked down" thread. The design is an overcenter system and AFAIK can't go up if the lever is fully back in the gate (assuming it has been correctly set up). So if the switch is placed to detect the _sideways_ movement as the lever springs into the gate, it's locked. End of problem. Graham C G-EMIN ________________________________________________________________________________
Date: May 06, 1998
From: Graham Singleton <100421.2123(at)compuserve.com>
Subject: Re: Gear Warning ?
>>I don't follow the "gear not locked down" thread. The design is an overcenter system and AFAIK can't go up if the lever is fully back in the gate (assuming it has been correctly set up).<< I suspect it is possible for it to bounce out of the overcentre position. If the wheel sees -ve G the linkage will pull out of overcentre and flip into an unlocked position. Graham ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: May 07, 1998
Subject: Re: Radio reception
In a message dated 03/05/98 16:31:24, Tennant@t-online.de writes: << I have noticed that although the tower reception is clear and I have no interferance at all I sometimes cannot hear other airplanes, even when we are within one mile of each other. Also, although the reception in the plane is OK I notice that my transmission range is only about 10 >> 10 miles is pretty poor for line of sight - ground stations mostly put out much more power than airborne sets, which would account for not receiving closer airplanes. It would appear you have something significantly wrong probably on the antenna side. You could try running the set on the ground with a temporary antenna with a different and shorter coax. assuming you have a local airfield or VOR with ATIS. VSWR's can be quite high (2 to 3) before serious transmission loss sets in. They are bad news for output transistors though. The long length of cable to the fin-mounted Europa antenna raises some other problems. Firstly there will be more loss if it is not good quality cable - secondly if mismatched and with low loss cable, the VSWR can have more than one resonance peak within the airband. If one of these is sitting on your favourite frequency than you will get poor performance. So as Andrew W says, you need the help of a radio ham with a VSWR meter. This reminds me of another feature I have noticed. The squelch on amateur band receivers (at least in UK) works backwards with respect to that on airband sets. So be careful you are not squelching your signals off Graham C G-EMIN ________________________________________________________________________________
Date: May 07, 1998
From: Fergus Kyle <fkyle(at)bigwave.ca>
Subject: o reception correspondence
John: What Gramin sez is perfectly true. The apparent cause seems to be the antenna. There are, besides VSWR meters, a new development which amateur experimenters will be acquiring (or have). The devices are called Antenna Analyzers and are becoming more common. They not only give you the VSWR at any frequency, but search out and display the Resonant Frequency of your installation, along with several other qualities. This would simplify the testing of your anteena immensely, and permit accurate adjustment if necessary. One other facet has not been mentionned. The polarity of your antenna. As a standard, all aviation VHF antennae are vertically polarized. That is, they stand up vertically (usually an electrical quarter-wavelength for simplicity). If you have installed one horizontally, it will lose about 20 decibels of signal strength by being cross-polarized - a function of its design. This would mean a loss of signal from marginal distance aircraft, but less noticeable from ground stations because of their greater output power. Hope this helps as well, Happy Landings, Ferg ________________________________________________________________________________
Date: May 08, 1998
From: Tony Renshaw <renshaw(at)ozemail.com.au>
Subject: e attach tips
Gidday again, I've just setup my tailplane trim tab hinges and I would like to pass on a couple of tips to those who haven't yet done it, or for those at the aileron hinge setup. 1)Place trim tabs ontop of each other so that the leading edge of one has the trailing edge of the other adjacent. Note that the bottom tabs lower skin, the one on the bench is parrallel now to the top skin of the top tab. Now place them both together under your pillar drill (drill press) and merrily drill holes that will be perpendicular to the hinge flanges. I used this technique of marrying the tabs when I did the outboard tab tip closeouts, and layed the cloth over both tips at once. Worked well. 2)To drill perpendicular holes in closeout flanges of tailplanes or wings simply get a bit of 300mm long 25-30mmX6-8mm timber and cut 2 pieces roughly 40mm long from the end. Now stack glue them to one end of the remainder, the long piece. When the glue has dried place a 1/16",3/32",#30,4.0mm,4.8mm in this stacked/thicker end using the same pillar drill/drill press, and VOILA! This thicker end will nicely keep all your cordless drilling vertical and precise. 3)Now the best tip is how to use the thingamejig mentioned in 2). Well if you shine a torch onto the end of the hinge flange that you are about to drill into, the fibres transmit the light around such that you can look down from above, through the smallest hole being 1/16", and see easily a small penmark cross placed in advance. Reg Tony Renshaw Builder No.236 ________________________________________________________________________________
Date: May 08, 1998
From: Tony Renshaw <renshaw(at)ozemail.com.au>
Subject: ng Liquids
Gidday, Does anyone know what workshop fluids that I "shouldn't" mix with discarded acetone? Can I for instance put my old turps that I just used to clean out an old boot polish brush that was choked with old polish? I would have given it a go ten years ago! You know, take a deep breath, pull your head into your shoulders and try and make your neck disappear, cringe as you pour, and set up a hypnotic chant of 000 or 911 so that if things go boom all you have to do is increase your volume! Reg Tony Renshaw Builder No.236 ________________________________________________________________________________
From: "Roger Sheridan" <rogersheridan(at)btinternet.com>
Subject: rance
Date: May 08, 1998
I'm having a problem adding the kit to my home contents insurance. Would be intersted to hear whether any UK builders have insured their aircraft kits during the building process and for what kind of premium. I would probably only want to insure to the value of a replacement kit until completion. Thanks. Rog Sheridan. to my home contents insurance. Would be intersted to hear whether any UK replacement kit until completion. Thanks. Rog Sheridan. ________________________________________________________________________________
From: Nigel Stones <stonesn(at)ozemail.com.au>
Subject: lip Spencer
Date: May 09, 1998
I am trying to get a message to Phillip Spencer of Husbands Bosworth Soaring Centre. Can anyone help? -==- ________________________________________________________________________________
Date: May 08, 1998
From: Rolph Muller <rolph(at)globalvt.demon.co.uk>
Subject: Re: Gear Warning ?
In message <199805061934_MC2-3C22-2B6A(at)compuserve.com>, Graham Singleton <100421.2123(at)compuserve.com> writes >I suspect it is possible for it to bounce out of the overcentre position. Now there's a thing! Puts a whole new complexion on gear warnings i suppose. -- Rolph Muller ________________________________________________________________________________
Date: May 08, 1998
From: Rolph Muller <rolph(at)globalvt.demon.co.uk>
Subject: Re: Radio reception
In message <4bfd20f2.35517b93(at)aol.com>, Gramin writes >f one of these is sitting on your favourite frequency than you will >get poor performance. Still got a major problem with my radio. Receives ok apparently. Appears to transmit at extremes of band - but not in the middle - at my "favourite frequency" - why is this a black art for goodness sake - radios have been around for a while I think! Oh - and I've replaced the antenna with a commercial one - it's better but not a lot! The cable is what it should be as far as I know. It's also not a totally unique problem - Bob Nuckolls has quoted a similar unresolved problem. -- Rolph Muller ________________________________________________________________________________
From: "Richard Schultz" <schultz(at)sahara.com.sa>
Subject: ing lights?
Date: May 07, 1998
Hello All, I am new to the list and have a question. I have been looking into a Europa for about a year now. I just got on the list so I do not know about old posting but if someone can fill me in on the options of putting lights on an 914 XS kit, I would really appreciate the information. I need to be ready to buy a kit by Oshkosh 98 and it is coming down to the Europa and RV-6. I will be using the plane in the US and really do not want to be limited to Day VFR... What have people done to Add lights and strobes for night flight. Again thanks in advance for the information. I can see this is a very active list and I hope to be asking more detailed questions as I learn more. Regards, Rich Schultz Schultz(at)Sahara.Com.SA Hello All, I am new to the list and have a question. I have been looking into a Europa for about a year now. I just got on the list so I do not know about old posting but if someone can fill me in on the options of putting lights on an 914 XS kit, I would really appreciate the information. I need to be ready to buy a kit by Oshkosh 98 and it is coming down to the Europa and RV-6. I will be using the plane in the US and really do not want to be limited to Day VFR... What have people done to Add lights and strobes for night flight. Again thanks in advance for the information. I can see this is a very active list and I hope to be asking more detailed questions as I learn more. Regards, Rich Schultz Schultz(at)Sahara.Com.SA ________________________________________________________________________________
From: "Roger Sheridan" <rogersheridan(at)btinternet.com>
Subject: Re: Radio reception
Date: May 09, 1998
Dear Rolph, When we started flying GELSA in Lakeland we had a similar problem, reception OK but poor & intermittent transmit & yes it was an antenna problem - clearly the antenna is required to handle much greater power for transmitting. We replaced the existing welding rods with copper tape in the fin close out but were unable to obtain any ferrite torroids. I therefore made up a "balun" from a loop of the RG58 cable from a published design which should be available on the net somewhere. Goodness knows how this works but after trimming the copper tape there was a sudden dramatic reduction in VSWR reading and our radio performance was transformed. It worked for us, just don't ask me why! Rog. ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: May 09, 1998
Subject: s ?
After hearing of a failure in the bond of a shoot bolt guide to the door I have been considering how to avoid such a failure in my doors. The concern is that I don't see how to assure that the shoot bolt bonds to the inside of the door panel while avoiding bonding the shoot bolt into the guide; relying on the bond around the outer rim of the guide seems less desirable. My current concept is to mold a tunnel of flox about an inch long inside each of the holes where the shoot bolt guides mount prior to bonding the guides in place. I have made a tool to shape the flox from a bit of plastic pipe which is about 30 mils larger in diameter than the guide with 2/3 of the circumference removed for about 2 inches from one end to allow forming and shaping the tunnel. These tunnels will be fine tuned with the Dremel prior to Reduxing the guides in place. By providing bonding area all the way around I expect to be able to get support at other than the outside end, plus if a failure occurs the movement of the guide will be constrained by the flox tunnel such that the door should remain latched. Anyone have a better idea? Also, I have seen cracking around the plexiglas in one Europa, apparently in the filler just outside of where the plexi ends. Discussions on this phenomena were inconclusive at the time in that one opinion was that this was due to faulty fitting while the other was that a layer of very thin glass cloth, available at hobby shops, should be used over this area extending over the plexi by 1/4 to 1/2 inch. Has anyone else experienced cracking in this area? How would faulty fitting cause this problem? Would adding the glass tape help? Would the glass tape make it exceptionally difficult to change the plexi if necessary sometime in the future? Regards, John A044 Newtown, CT ________________________________________________________________________________
From: Fillinger <Fillinger(at)aol.com>
Date: May 09, 1998
Subject: Re: Radio reception
<< When we started flying GELSA in Lakeland we had a similar problem, >> reception OK but poor & intermittent transmit & yes it was an antenna >> problem - clearly the antenna is required to handle much greater power >> for transmitting. >> We replaced the existing welding rods with copper tape in the fin close out >> but were unable to obtain any ferrite torroids. I therefore made up a >> "balun" from a loop of the RG58 cable from a published design which should >> be available on the net somewhere. Goodness knows how this works but after >> trimming the copper tape there was a sudden dramatic reduction in VSWR >> reading and our radio performance was transformed. >> >> It worked for us, just don't ask me why! I am not an expert here, but I can quote others who are. If you swapped copper tape for welding rods, what you did was probably increase bandwidth, as I would understand from Jim Weir's explanation that accompanies his (RST Engineering) copper tape/toriod core kits. In other words, you increased efficiency across the band, and reduced it at its peak. Similarly, he also says that the classic RG58 loop balun is more peaky that toroid cores, though. However, Bob Archer (Archer Antennas) says that toriod cores are very "lossy." Maybe it's a trade-off. I was unable to prove this, as before I glassed in a nav antenna/toriod core setup onto a wing core, I took it to my other plane at the airport and got better reception (on the ground, VOR 20 miles away) than the bird-roost V-antenna on the plane. I doubt, though, the power-handling capability was the problem, as welding rod can handle the current easily. The tricky part is the radiating pattern and as you know, VSWR (related to bandwidth). Regards, Fred Fillinger, A063 Mentor, OH, USA ________________________________________________________________________________
From: Fillinger <Fillinger(at)aol.com>
Date: May 09, 1998
Subject: Re: Doors ?
>> After hearing of a failure in the bond of a shoot bolt guide to the door I >> have been considering how to avoid such a failure in my doors...... >> My current concept is to mold a tunnel of flox about an inch long inside each >> of the holes where the shoot bolt guides mount prior to bonding the guides in >> place....... That's exactly what I did, and let's hope it works. >> Also, I have seen cracking around the plexiglas in one Europa, apparently in >> the filler just outside of where the plexi ends. Discussions on this >> phenomena were inconclusive at the time in that one opinion was that this was >> due to faulty fitting while the other was that a layer of very thin glass >> cloth, available at hobby shops, should be used over this area extending over >> the plexi by 1/4 to 1/2 inch.... If I understand you that the door itself is cracking, I don't know if the hobby shop glass has enough stiffness to accomplish much. Aesthetic objections, too. Seems to me that the skin on these doors is very thin, and the the radius at the flange where the plexi goes is pure gelcoat. I wonder if different coeffficients of expansion are the culprit. I was thinking of installing the "Perpsex" not with Redux but black RTV. It is necessary to prime the plexiglass bonding area with an epoxy primer, but the result is both strong but having a little give. This method is used on Grumman AA-series aircraft, for windshield attachment to the windshield bow, which talkes a lot of abuse as a handhold and attach point for the canopy locking mechanism. Regards, Fred Fillinger, A063 Mentor, OH, USA ________________________________________________________________________________
From: DaveBuzz <DaveBuzz(at)aol.com>
Date: May 10, 1998
Subject: Re: Insurance
In a message dated 08/05/98 11:59:06, you write: << I'm having a problem adding the kit to my home contents insurance. Would be=0Aintersted to hear whether any UK builders have insured their aircraft kits=0Aduring the building process and for what kind of premium. >> Roger, Ive tried 2, Polygon, the Europa package, is quite expensive, over =A3350 I=0Abelieve for a full kit of all 4 parts. HR Jennings are considerably cheaper=0Afor the full parts kits. When it comes to flying insurance, it appears that=0APolygon give the better quote, probably depending on flying experience. Havent tried anyone else though, and looking through my home contents it=0Aspecifically excludes aircraft. Didnt bother asking them for a quote, its bad=0Aenough getting people to believe my surname, never mind getting them to=0Abelieve that I want to BUILD a plane in the garage! get quotes from both. chus, dave kit67 g-bxum ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: May 11, 1998
Subject: Re: Doors ?
In a message dated 09/05/98 14:39:08, you write: << After hearing of a failure in the bond of a shoot bolt guide to the door I have been considering how to avoid such a failure in my doors. >> Maybe it was mine you heard about ? I believe it was induced by over- enthusiastic shoving to check it was really home. I very much doubt if the normal suction would do it, so yes by all means reinforce, but I now don't whack it so much. The switches tell me its home anyway. Not had the plexiglass problem - Redux flexibility is supposed to relieve any strain- anything softer might degrade the integrity of the bond. Graham C. ________________________________________________________________________________
From: David Glauser <dg(at)xpsystems.com>
Subject: Landing lights?
Date: May 11, 1998
Numerous builders, especially in the U.S., have put lights on their Europas. The first shipment of XS wings has yet to arrive (mine to be in it, one hopes), so I can't say exactly how easy/hard it will be to install lights, but I certainly plan to do so. Kim Prout (818-920-3055) has lights on his Europa, and can advise. The Lakeland office probably has lights on the factory XS demo, so give them a call at (941-647-5355). I looked long and hard at both the mentioned planes - it comes down to metal or glass, and what's your intended mission. The Europa is certainly less expensive to fly, and has better short/soft field performance. Additionally, the supply of small Lycoming engines is getting a bit tight, raising the price for the RV (and many other kits). If you haven't flown a Europa yet, get thee to an airshow. I was hooked after a test flight, and that was before the XS model came out. > -----Original Message----- > From: Richard Schultz [SMTP:schultz(at)sahara.com.sa] > Sent: Thursday, May 07, 1998 06:13 > To: Europa mail list > Subject: Landing lights? > > Hello All, > > > I am new to the list and have a question. > > I have been looking into a Europa for about a year now. I just got on > the list so I do not know about old posting but if someone can fill me > in on the options of putting lights on an 914 XS kit, I would really > appreciate the information. I need to be ready to buy a kit by Oshkosh > 98 and it is coming down to the Europa and RV-6. I will be using the > plane in the US and really do not want to be limited to Day VFR... > What have people done to Add lights and strobes for night flight. > > Again thanks in advance for the information. I can see this is a very > active list and I hope to be asking more detailed questions as I learn > more. > > > Regards, > > > Rich Schultz > Schultz(at)Sahara.Com.SA > > Numerous builders, especially in the U.S., have put lights on their Europas. The first shipment of XS wings has yet to arrive (mine to be in it, one hopes), so I can't say exactly how easy/hard it will be to install lights, but I certainly plan to do so. Kim Prout (818-920-3055) has lights on his Europa, and can advise. The Lakeland office probably has lights on the factory XS demo, so give them a call at (941-647-5355). I looked long and hard at both the mentioned planes - it comes down to metal or glass, and what's your intended mission. The Europa is certainly less expensive to fly, and has better short/soft field performance. Additionally, the supply of small Lycoming engines is getting a bit tight, raising the price for the RV (and many other kits). If you haven't flown a Europa yet, get thee to an airshow. I was hooked after a test flight, and that was before the XS model came out. -----Original Message----- From: Richard Schultz [SMTP:schultz(at)sahara.com.sa] Subject: Landing lights? Hello All, I am new to the list and have a question. I have been looking into a Europa for about a year now. I just got on the list so I do not know about old posting but if someone can fill me in on the options of putting lights on an 914 XS kit, I would really appreciate the information. I need to be ready to buy a kit by Oshkosh 98 and it is coming down to the Europa and RV-6. I will be using the plane in the US and really do not want to be limited to Day VFR... What have people done to Add lights and strobes for night flight. Again thanks in advance for the information. I can see this is a very active list and I hope to be asking more detailed questions as I learn more. Regards, Rich Schultz Schultz(at)Sahara.Com.SA ________________________________________________________________________________
From: "Roger Mills" <Roger.Mills(at)btinternet.com>
Subject: pa Fuselage Dolly
Date: May 11, 1998
Reaching the stage where it would be useful to store the fusealage on a "dolly" to wheel it into the drive to attach wings, check retraction, flap angles etc; I wonder if anyone out there has a suitable design or could put me in touch with someone in the North of England who might loan one for a short while please? Hope someone can help Roger Mills ________________________________________________________________________________
From: D.Howard(at)kid0110.wins.icl.co.uk
Date: May 11, 1998
Subject: Wing Bits
As a result of upgrading to the XS the expensive way, I have most of an old wing kit cluttering up my workshop. I hadn't thought of these being especially useful but I do know of people who have had to re-build components due to damage etc. Guess the main bits which may be of interest are: Complete set of wing foam blocks Set of aileron foam blocks 2 flaps with top and bottom surfaces complete (though set to XS Washout) Roll of biaxial cloth Any offers to me via email please. I'm based in the East Midlands, UK. Dave Howard #309 dave.howard(at)icl.net ________________________________________________________________________________
From: Don Huot <DonHuot(at)aol.com>
Date: May 12, 1998
Subject: PA FOR SALE
EUROPA FOR SALE, 86 TT VFR, NAVAID AUTO PILOT NSI SUBERU EA-81 IOO HP COCKPIT ADJUSTABLE PROP FACTORY TRAILER ASKING $ 50,000 CALL DON @ 404/843-3611 ________________________________________________________________________________
Date: May 13, 1998
From: Miles McCallum <milesm(at)avnet.co.uk>
Subject: lage stand
Considering my options as to whether to use a "factory manual" fuselage stand or make an adjustable spinable contraption so that the fuselage can be placed sideways or up side down as needed. Any comments, designs, etc, out there? All the best, Miles. ________________________________________________________________________________
From: Tennant@t-online.de
Date: May 13, 1998
Subject: o reception
To close the discussion on radio reception from my side. I decided not to play arround with the copper strip antenna so I splash out and bought an Archer antenna from Aircraft Spruce as recomended by several people. I tried it out yesterday and reception / transmission was OK out to at least 20 NM from home base at 3000 ft. This was not the limit but I no time to fly for longer as our field closes at 8pm. Thank you all for your advice and the lively discussion. Best regards Barry Tennant D-EHBT ________________________________________________________________________________
Date: May 14, 1998
From: Jonathan & Carla <Flyingman(at)compuserve.com>
Subject: lage stand
Having completed the fuselage to about when the fuselage top goes on there hasn't yet been any need for up-side-down or on-the-side work. What has been very useful is access from underneath (glueing in cockpit module for e.g). To allow this I built the simlpest possible cradle. Four 4 foot post legs connected by four +/- 5 foot planks. The fuselage rests on two of the planks with scrap foam spreading the load. Easily moved by two people or dragged by one. By spacing the planks right it also made a great holder for the cockpit module which does need to be turned every which way. Jonathan ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: May 14, 1998
Subject: Re: Fuselage stand
I built a low platform for a fuselage stand using wood from the fuselage crate. Used the metal gadgets made to simplify construction of sawhorses (trestles) as sold at hardware stores for $1 each to make 2 low sawhorses about 5 feet long and 17" high from 2x4's (odd looking things, these Dachshorses). Screwed a 38" by 68" piece of 1/2" plywood to these to form the platform, where the horses are 24" apart. These dimensions are such that you won't bang your shins or stub your toes on the woodwork. A piece of thick shag carpeting on top provides cushioning. Another (much taller) sawhorse is needed to support the tail in the horizontal position. To install the gear a 32" long (28" would probably work fine) slot 11" wide was cut and a 2x4 crosspiece installed under the plywood between the horses. This slot allows the gear to drop through to full extension although just barely -- the fuselage must be raised an inch or so to allow the gear to lock down. It then sits partially supported by the gear and partially by the table, which is the reason the horses were built to 17". This is also a convenient height for work on/in the fuselage bottom after installing the seat module. It takes help to remove the fuselage from the platform: with the gear down, raise the tail an additional 6" or so, have someone balance the fuselage, then slide the platform aft. I did find that with the gear removed the fuselage can be flipped on the side easily and held in position by foam wedges, although I always attach a safety rope to the garage door track just in case. It makes life much easier to cut the LG opening and to install the LG frame, glass tapes, rudder cables, LA mod, fit the tunnel bulkhead, etc. in this side position. Bob Berube from the Florida office has published a plan for a rack built from 2x4's which holds the fuselage suspended from bolts through holes drilled in the fuselage. The point of his design is that the fuselage is rigidly held in position so that the flaps can be installed before the top is bonded on and it has wheels to allow moving it about. I don't know how work in the tunnel is handled with this scheme, so contact Bob on this. John A044 Newtown, CT ________________________________________________________________________________
Date: May 14, 1998
From: Carl Pattinson <carl(at)photos.prestel.co.uk>
Subject: pa Tailwheel Mod
I have just received my Europa tailwheel mod kit (a la XS design) and am aware of considerable controversy about the factory design. I am also in receipt of several alternative designs which are mods of the factory mod. Whilst I am aware of the reasons for builders wishing to improve the design the fact still remains that Europa say that a year on they are perfectly happy with the original design and have no plans to change it. Disregarding engineering niceties, the fact remains that G-EXUS has been flying with modded tailwheel for nearly a year and has probably done more takeoffs and landings in that time than many of us will manage in a long time. We are given to believe that this has been problem free. I am inclned to believe what Europa Aircraft say because if there was any likelyhood of the bottom hinge breaking this could result in a rudder jammed in at a critical part of the takeoff. It would seem that the rudder hinge is under the greatest stress during a bumpy takeoff (or landing) on rough ground where there would be a tendency for the tailwheel to jerk the rudder around. My question is "Has anyone else done the mod as per the Europa design" and if so, what do they think. Has anyone flown their aircraft with the standard design ? Carl Pattinson. G-LABS (not yet, but soon !) ________________________________________________________________________________
Date: May 15, 1998
From: Tony Renshaw <renshaw(at)ozemail.com.au>
Subject: icants
Gidday, I would like to know what people would recommend as the most applicable lubricant to use on my tailplane torque tube. Obviously it has to be compatible with the foam as no doubt over time some will work its way inside the tailplanes. Any advice will be appreciated. Reg Tony Renshaw Builder No.236 ________________________________________________________________________________
Date: May 15, 1998
From: Graham Singleton <100421.2123(at)compuserve.com>
Subject: lage stand
>>Having completed the fuselage to about when the fuselage top goes on there hasn't yet been any need for up-side-down or on-the-side work.<< Fit the wings, flap cross tube and all other controls before the top goes on. Saves LOTS of crawling down the back. {;-) Graham ________________________________________________________________________________
Date: May 14, 1998
From: Tim Ward <ward.t(at)xtra.co.nz>
Subject: Re: Wing Construction; Part Two
Some hints that may be of use to builders concerning the second part of the wing construction. PART TWO; BONDING T.E CORES TO SPAR AND LAYUPS. 1.For the lateral push-rod channel, I laid one layer of bid throughout No 6 root core, No 5 middle and 43mm core for protection of the foam.I therefore made flox fillets around each channel entry/exit. 2.To position the W18 plates I drilled 4 small holes in the plates and before the layup positioned them as required using 1/2 cocktail sticks planted only 1/2 way. Then on laying up planted them fully home to keep the plates positioned during cure. 3.The 43mm wide piece layup I placed a 3 inch nail,one each side of the channel end to support the piece on two blocks of wood either side, clear of the table.I positioned a small piece of wood under the other end to keep layups clear of the table. Simply alternated horizonally on the table, each side for layups as necessary. 4.On positioning the root core on the spar I glued with rapid epoxy the straigth edge to the LE root core using a spacer to fill the gap.Likewise to the tip end. 5.I positioned and dry microed the 43mm to the middle core before doing the main bonding. 6.I hot glued small cut-offs of stirring sticks to the spar edge to position the cores correctly with the straight edge before bonding. 7.I positoned a thin straight edge in the flap slot between No6 and No 5 cores to keep them lined up. 8. After bonding, I repositioned the leading surface jig blocks with masking tape to protect the surface and do the layup horizonally on the floor. 8.On cutting the biaxial cloth make sure one rolls it up on a cylinder of some sort to avoid the cloth getting out of shape and becoming too short when unrolling it for the layup. 9.I ran peel ply along the aileron area where foam is to be cut out and likewise the flap area. 10.I also marked on the foam a line for the flap glass cut out and aileron foam cut out. 11.Part of the root core was 2mm too thin either side of the spar, so I filled this space with dry micro using a plastic ruler to spread it evenly. 12.We did the T.E bottom and top layups horzonally at floor level and on completion reverted them to the vertical. 13.Removing the flap and aileron foam for the closeout was done by a long hacksaw blade in sections. 14.To achieve a good seating for the triangular piece, I sanded the 90 degree edge a little and before bonding, like all corners,used dry micro to lessen the angle for the risk of air bubbles, and bonded the piece in place with dry micro. 15. I peel plied the entire area of the flap close out and the hinge area for the ailerons.I wish I had done the entire area of the aileron closeout. 16. Aileron close out, I used a recommendation from this web of wetting out the cloth on film and a suitably cut thin MDF board on the table after increasing the size of the cloth to fit the closeout length. Then transferred the cloth via the board to the closeout, lining it up and tipping it upside down over the closeout.Using fingers then to manipulate it into place before taking the film away. 17.Cutting the trailing edge support blocks, I used masking tape to strap a plastic ruler under the block on the top surface to act as a guide for the hacksaw blade to cut over it.I marked the top surface 2mm out from the glass to act as a guide for the blade on the top surface of the block. This left a 2mm layer to sand after cutting. This maybe of help. Root Close outs to come. Cheers, Tim -- Timothy. P. Ward 12 Waiwetu Street, Fendalton, CHRISTCHURCH 1. NEW ZEALAND PH 6433515166 Fax 6433515166 Email: ward.t(at)xtra.co.nz ________________________________________________________________________________
From: Tennant@t-online.de
Date: May 15, 1998
Subject: Europa Tailwheel Mod
Hi Carl ! I have about 20 hrs on the original design and 15 hrs on the Europa standard tail wheel mod. I also read the discussions on this forum and considered a modification to the Europa mod. I am glad now that I made the mod to the Europa spec as it works 100%. It has transformed the take off and especially landing handling performance. On take off there is nearly no transition from tail wheel to rudder authority when the tail is lifted, even in cross winds. On landing the stability of tracking is no longer nervous with about 50% of the foot work required as compared with the old design. I am sure that many of you tail wheel aces out there have no problem with the old design but the more humble mortals among us need all the help we can get and this mod is certainly a big help!! One problem I have encountered is that as the rudder is no longer fixed firmly to the tail wheel it flaps about when being towed on the trailor. I have to construct a clamp to hold the rudder. Best regards to all Barry Tennant D-EHBT ________________________________________________________________________________
Date: May 15, 1998
From: Eric Tauch <et(at)airmail.net>
Subject: Re: Fuselage Stand
Hello Roger and all, Liked the pic of the trolley. How do you get a finished plane up on the troller (say for moving). Back it on, and then tilt back and strap down???? Eric Tauch ________________________________________________________________________________
From: "Roger Sheridan" <rogersheridan(at)btinternet.com>
Subject: Re: Fuselage Stand
Date: May 16, 1998
>Liked the pic of the trolley. How do you get a finished plane up on the >troller (say for moving). Back it on, and >then tilt back and strap down???? > >Eric Tauch That's pretty much what I plan to to Eric, have fitted trailer jockey wheels to the fat end so I can wind it up & down which should help - also useful for adjusting fuselage to horizontal during building. Will send you a larger picture direct. ________________________________________________________________________________
Date: May 16, 1998
From: Rowland and Wilma Carson <rowil(at)clara.net>
Subject: Re: Fuselage Stand
> Attached picture shows my copy of the factory designed fuselage stand Looks very effective, but details are a bit hard to make out at the scale sent. No, DON'T post a high-resolution binary to the list, PLEASE! >If anybody would like a larger picture or to borrow the drawings/templates >please let me know. Well, I think the most useful information would be a listing of the co-ordinates of all those u-shapes, and the fuselage stations they fit at, if that info is available. The details of the supporting construction could vary according to what a builder had handy (angle iron, aluminium tube, speedframe, timber, etc). cheers Rowland ... that's Rowland with a 'w' ... ________________________________________________________________________________
From: "Roger Sheridan" <rogersheridan(at)btinternet.com>
Subject: Re: Fuselage Stand
Date: May 16, 1998
>Looks very effective, but details are a bit hard to make out at the scale >sent. No, DON'T post a high-resolution binary to the list, PLEASE! > That's why I sent a thumbnail & have forwarded a better picture direct too those that requested it - in fact this list will only allow messages less that 40kb. >Well, I think the most useful information would be a listing of the >co-ordinates of all those u-shapes, and the fuselage stations they fit at, Doubtless true but unfortunately I'm limited to cardboard & felt tip technology at this end - will try to produce something useable next week. Rog. ________________________________________________________________________________
Date: May 17, 1998
From: "John O'Connor" <jpoc(at)ulm.netsurf.de>
Subject: ler
It looks as though I shall be buying a car trailer in the next couple of months. If my plans for later this year work out, later on, I shall need a trailer suitable for a Europa XS. Does anyone know if it is feasible to use one trailer for both purposes? The most obvious route would be to get a standard car trailer and then build a removeable rig to carry the aircraft. Has anyone tried this? Any thoughts on what would make a good or bad trailer to use as a starting point? Alternatively, could the factory trailer be modified for the carriage of a car? Clearly there are weight issues here but the cars that I need to transport are only a little heavier than the MTOW of a Europa. Any suggestions? Thanks John ________________________________________________________________________________
Date: May 17, 1998
From: jnaylor(at)avnet.co.uk (Jim Naylor)
Subject: Re: Lubricants
>Gidday, >I would like to know what people would recommend as the most applicable >lubricant to use on my tailplane torque tube. >Tony Renshaw >Builder No.236 Hi Tony, We have been flying our Europa now for just over 2 years. It is rigged and de-rigged for every flying occasion, so all the parts are well tested. I have found a wipe with a cloth soaked in very light machine oil (called 3 In One over here) makes the tail planes slide on and off very easy. The torque tubes need to be wiped with a clean cloth and reoiled about every couple of months when the oil starts to get a bit sticky, but that is all. The pip pins get the same treatment, but they can be washed in a solvent before reoiling. I prefer to use grease on the spar pins, and have made a small receptacle out of a piece of ally. Tube to keep them in when de-rigged. This is fastened to the seat back close to the spar pin location, keeps them safe and clean. Jim Naylor Flyer no. 39 G-BVLV ________________________________________________________________________________
From: Tim Mycroft <j1mt(at)clara.net>
Subject: subscriber - Frank Mycroft
Date: May 18, 1998
I fall into your category 7 - that is I am contemplating the purchase of a Europa, monowheel version, Rotax engine. I flew G - YURO ages ago and have been a Wannabee ever since, but circumstances have conspired to prevent me from ever starting to build, and if I don't simply go and buy one I will be too old to fly it. So if anyone out there wants to sell one, or knows someone who does, let me know at j1mt(at)clara.net FRANK MYCROFT ________________________________________________________________________________
From: "CHRISTOPHER DAVIS" <cdavis2(at)capecod.net>
Subject: Re: New subscriber - Frank Mycroft
Date: May 18, 1998
Hi europa people , new guy to the list glider pilot currently flying a kolb firestar. tired of flying alone want to take my wife etc. interested in europa with the motorglider wing , anybody got any new info on same? cant get any responce from europa UK. Tim Mycroft how old are you? looks like these europas build pretty fast .! Chris -----Original Message----- From: Tim Mycroft <j1mt(at)clara.net> Date: Monday, May 18, 1998 6:25 PM Subject: New subscriber - Frank Mycroft >I fall into your category 7 - that is I am contemplating the purchase of a Europa, monowheel version, Rotax engine. >I flew G - YURO ages ago and have been a Wannabee ever since, but circumstances have conspired to prevent me from ever starting to build, and if I don't simply go and buy one I will be too old to fly it. So if anyone out there wants to sell one, or knows someone who does, let me know at j1mt(at)clara.net > >FRANK MYCROFT > > ________________________________________________________________________________
From: Resasi <Resasi(at)aol.com>
Date: May 19, 1998
Subject: Re: New subscriber - Frank Mycroft
Frank, there were four for sale at Kemble at varying prices and cofig's all monowheel and I think at least two maybe three Subaru powered. Graham Brunwin 01285 770291 or Martin Stoner or Melvin Cross. They were very helpful and should be able to help you. Resasi ________________________________________________________________________________
Date: May 19, 1998
From: Graham Singleton <100421.2123(at)compuserve.com>
Subject: Re: New subscriber - Frank Mycroft
>> anybody got any new info on same? cant get any responce from europa UK<< They have been overstretched finalising the XS load testing so the glider has been delayed. There's a good chance it will progress now. Graham ________________________________________________________________________________
From: "Andrew S. Wainwright" <AndrewW(at)executek.com>
Subject: Thanks
Date: May 19, 1998
How's this for bad luck... In talking to my girlfriend and her boss at work (The company she works for is a client of mine). We recently got bought out by a larger company and her boss asked, "So why haven't you bought your DC-3 already" (I'm typed in a Super DC-3) I told him that I was going to start building an airplane in January. He said, "Everyone I know who does that ends up dead." Took some recovery with the girlfriend after that comment. Had to talk about 'hot' little homebuilts that stall at high speeds and get ahead of their pilots. And how the Europa was such a nice, pleasant, friendly airplane. I'll test fly the Europa in August, then probably take my girlfriend up there in October when she first goes out to the UK.. I'll make sure I prep the factory on selling how safe the airplane is. Isn't it amazing how many problems you can cause by one sentence, and how much it takes to recover that. Ah well. -Andrew Building XS number ??? Starting January 1999. "A ship in the harbor is safe, but that's not what ships are built for." Brower ________________________________________________________________________________
Date: May 21, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: Re: Gee Thanks
I presume that you plan on making her boss a permanent part of your undercarriage to smooth out your landings!! Tony ------------------------ From: "Andrew S. Wainwright" <AndrewW(at)executek.com> Subject: Gee Thanks Date: Wed, 20 May 1998 16:51:29 +1200 > How's this for bad luck... In talking to my girlfriend and her boss at > work (The company she works for is a client of mine). We recently got > bought out by a larger company and her boss asked, "So why haven't you > bought your DC-3 already" (I'm typed in a Super DC-3) I told him that > I was going to start building an airplane in January. He said, > "Everyone I know who does that ends up dead." > > Took some recovery with the girlfriend after that comment. > Had to talk about 'hot' little homebuilts that stall at high speeds and > get ahead of their pilots. And how the Europa was such a nice, > pleasant, friendly airplane. I'll test fly the Europa in August, then > probably take my girlfriend up there in October when she first goes out > to the UK.. I'll make sure I prep the factory on selling how safe the > airplane is. > > Isn't it amazing how many problems you can cause by one sentence, and > how much it takes to recover that. Ah well. > > -Andrew > Building XS number ??? > Starting January 1999. > > "A ship in the harbor is safe, but that's not what ships are built for." > Brower > > > ---------------End of Original Message----------------- --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
Date: May 21, 1998
From: Tony Krzyzewski <tonyk(at)kaon.co.nz>
Subject: rame Jig
Bob Berube is probably going to hate me for posting this... Bob has a very nice diagram of a fuselage jig. It is constructed out of timber which means those like me who can't weld can easily make it. You can add wheels so you can _really_ confuse the neighbours by rolling your fuselage down the street. If I had received it a week ago I would have used it during my cockpit module to fuselage mating [both enjoyed it and we expect to hear the squeaking of a little undercarriage sometime in the future :-)], though the most useful feature is being able to do all the rest of the work with the top off. Tony ps A tip for those bonding cockpit modules in. If you use screws and nuts make sure the screws have cross heads. They are a lot easier to drill out than slotted head screws. I know! We used 10 screws/nuts and 180 pop rivets to keep everything in place. --------------------------------------------------- Tony Krzyzewski tonyk(at)kaon.co.nz Managing Director Ph 64 9 520 4631 Kaon Technologies Fx 64 9 520 3321 Auckland New Zealand Networkers visit www.kaon.co.nz Aviators visit www.kaon.co.nz/europa/272index.html and www.kaon.co.nz/saanz/ ---------------------------------------------------- ________________________________________________________________________________
Date: May 20, 1998
From: Edward Gladstone <Ted_Gladstone(at)compuserve.com>
Subject: pit Module bonding Tip
>> >>Tony Said:- >> >>ps A tip for those bonding cockpit modules in. If you use screws and nuts >>make sure the screws have cross heads. They are a lot easier to drill out >>than slotted head screws. I know! We used 10 screws/nuts and 180 pop rivets >>to keep everything in place. >>------------------------------------------- We used three 4" X 2" timber battens placed across the cockpit module: the first packed up from midway along the tunnel to clear the fuselage sides, the second over the tank and the third packed up from the rear of the baggage bay tunnel. From each end of these battens we attacked large turnbuckles. Straps (old car seat belts) were then slung under the fuselage from the bottom of each turnbuckle and aligned under the main bonding areas. By tightening the turnbuckles the cockpit module was pressed down into the fuselage and the fuselage pulled up round it. The result was a perfect close fitting join all round with no indents caused by bolts etc on the outer skin. Only four bolts were used: two at the front through the firewall to pull it forward and two at the rear sides to maintain the original pre alignment. Ted & Justin ________________________________________________________________________________
From: MELVYNBS <MELVYNBS(at)aol.com>
Date: May 20, 1998
Subject: viator/Europa XS article
A recent conversation with Jim "Zoom" Campbell reveals that he is working on an article for the next US Aviator Magazine on the Europa XS. Ivan's bigger bird is getting all the good press! Now, about those Looong Wings! ________________________________________________________________________________
Date: May 21, 1998
From: jnaylor(at)avnet.co.uk (Jim Naylor)
Subject: guage
Just thought I would give a follow up report on the installation of the LTS fuel gauge, supplied by at Lyndhurst Tuchdown Services. I have had time now since the installation to evaluate its operation, and I'm pleased to say I am happy with it. It has proved to be reliable and give consistent readings. The installation proved slightly more difficult than anticipated, due to the shape of my fuel tank top, which was anything but flat. Also I tried to fit it as far back as possible, and found the thickness of the tank varies considerably close to the edges. This caused problems with sealing as the fittings are made from nylon, so clamping forces are low. I made a new lower clamping plate from metal, which worked fine, but then the top plate followed the shape of the tank rather than pulling the tank straight, and that in turn caused problems with the measuring unit screwing in!. That said, if the fitting position is flat, and not to close to the edge, fitting should not be a problem. The only down side to the system is the stepped readings, which personally I do not find a problem, in fact it can be regarded as useful. I have made a scale to fit over the gauge, calibrated to show the contents in litres. The switches on the unit work on the safe side, so I know I will always have slightly more in the tank than the gauge shows, so if I act on the gauge contents there should be a built in safety factor. All in all I think installing an alternate fuel gauge is well worth while. Considering this type offers a remote reading capability at a very reasonable price, it is worth a look at. Jim Naylor G-BVLV ________________________________________________________________________________
Date: May 21, 1998
From: Graham Singleton <100421.2123(at)compuserve.com>
Subject: pit Module bonding Tip
>> Straps (old car seat belts) were then slung under the fuselage from the bottom of each turnbuckle and aligned under the main bonding areas. By tightening the turnbuckles the cockpit module was pressed down into the fuselage and the fuselage pulled up round it.<< That sounds like the tip of the year! Thanks Ted Graham ________________________________________________________________________________
From: Gramin <Gramin(at)aol.com>
Date: May 22, 1998
Subject: ed Europe
Below are the latest changes that the Europeans have proposed. I thought you should be made aware of them allowing you to implement them into the manuals. <> Graham C. with due acknowledgements ________________________________________________________________________________
From: JohnJMoran <JohnJMoran(at)aol.com>
Date: May 22, 1998
Subject: mbly Order ?
I have recently cut the stainless for the firewall (Ch 33) and am unsure of how to install the nutplates to hold the lower panel since they seem to be located in the footwell whose floor was glassed into place long ago per chapter 23. My current plan is to substitute sheet metal screws and lockwashers. Anyone else run into this? There are other murky areas in the order of assembly. For example, when can the rudder pedal assemblies be permanently fitted? I can't seem to get the stbd side panel of the firewall into place unless the rear pedal shaft is slid out of the way. Can this side panel be permanently fitted and left in place while the engine is installed? What about painting, does one remove the pedal assemblies to paint the footwells and fit carpeting? Or just bag them in plastic? Can they be removed and installed with the engine installed? What about the tunnel bulkhead? The manual implies that the flap drive rod is removed and the bulkhead glassed in place followed by opening the slot. I assume this means that one gets the drive rod fitted and adjusted, measures its location and relative movement at the point where it will pass through the bulkhead and then cuts an elongated hole with about 1/4" clearance prior to glassing. Will this hole then be large enough to allow insertion of the flap drive rod given all its kinks and bends or does the hole need to be larger to allow assembly? Is the rod fitted by passing it from the rear forward or up through the tunnel from the front with the gear removed? Can a plug be attached to the rod such that it will stopper the opening around the flap rod in the flaps-up position? Is this a good idea? I've had the main gear on and off several times already, first to verify clearance for the LA mod, then to allow moving the fuselage around, then to allow access for installation of the gear switch. Now I need to attach the gear again to move the fuselage around to allow bonding the wing pins in place. Then remove the gear to ease glassing the tunnel bulkhead. Fortunately I didn't install the bungee or brakes permanently yet. I remain reluctant to install anything permanently for fear that it will require removal to allow access to something else that I hadn't thought of. Am I the victim of my own poor planning or is all this on-and-off of various parts appropriate and necessary? Has anyone written an order of assembly to minimize this aspect? John A044 Newtown, CT ________________________________________________________________________________
From: "David" <dg(at)xpsystems.com>
Subject: Re: United Europe
Date: May 22, 1998
Hi, Graham. "...with due acknowledgments".... I presume you mean to thank George Bernard Shaw? :-) -----Original Message----- From: Gramin <Gramin(at)aol.com> Date: Friday, May 22, 1998 4:04 AM Subject: United Europe Below are the latest changes that the Europeans have proposed. I thought you should be made aware of them allowing you to implement them into the manuals. <> Graham C. with due acknowledgements ________________________________________________________________________________
Date: May 23, 1998
From: Graham Singleton <100421.2123(at)compuserve.com>
Subject: mbly Order ?
>>I have recently cut the stainless for the firewall My current plan is to substitute sheet metal screws and lockwashers. << Should be OK. You can mount the nutplates from the outside by cutting a recess, countersinking the nutplate then pop riveting. Much easier is to fit one of my phenolic firewalls. It fits forward of the rudder cross tubes so provides a complete closure. Downside is that it's harder to change the gear elastic. Can be done though. Graham ________________________________________________________________________________
Date: May 23, 1998
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: citance Fuel Tank Gauging System
I have fitted a twin Westach Probe system with dual gauge. The modification has now been approved by the PFA - if anyone is interested in the drawings, please let me know. regards, Mike Parkin (No 312, G-JULZ) ________________________________________________________________________________
Date: May 23, 1998
From: Mike Parkin <MParkin(at)compuserve.com>
Subject: citance Fuel Tank Gauging System
I have fitted a twin Westach Probe system with dual gauge. The modification has now been approved by the PFA - if anyone is interested in the drawings, please let me know. regards, Mike Parkin (No 312, G-JULZ) ________________________________________________________________________________
From: Jerry <jerry(at)flyinghi.demon.co.uk>
Subject: le Terror and United Europe
Date: May 24, 1998
Any update from TERRA owners on the reliability and after sales service for the radios and transponders? Jerry PS - Eurish - not strictly Europa newsgroup oriantated but I was pleased it was posted. ________________________________________________________________________________
Date: May 24, 1998
From: Rolph Muller <rolph(at)globalvt.demon.co.uk>
Subject: Re: Trible Terror and United Europe
In message <896029677.2012948.0(at)flyinghi.demon.co.uk>, Jerry writes


March 09, 1998 - May 25, 1998

Europa-Archive.digest.vol-as