Kolb-Archive.digest.vol-ce

June 28, 2000 - July 18, 2000



      
      
      >
      >You guys got me interested in your funky fabric.
      >Typed in "tyvek" in the Google search engine, and spent some quality time
      >reading about the stuff.
      >Don't know if it's any good for airplanes or not, but it sounds neat.
      >Richard Pike
      >MKIII N420P (42OldPoops)
      >
      >
      
      
      
________________________________________________________________________________
Date: Jun 28, 2000
From: Steve Hathaway <steveh(at)gdi.net>
Subject: Wheel Bearing on a FireStar II
Dear Kolb List, I have a FireStar II with fairly large sized tires and brakes. I have been having problems with the brakes in that they seem to be grabbing without applying them. After investigation I discovered the two bearing that support both sides of the tire were somewhat worn and sloppy. I replaced the bearings with the exact size and that helped take some of the play out and seems to have eliminated the brakes grabbing problem. There seems to be some play still noticable and it looks to be due to the axal diameter and bearing inner race diameter. Since then I have been doing some taxi practicing at approx. 20 mph on a grass strip that is not smooth. I did this for about 3 hours total. After getting the plane back on pavement, I noticed the grabbing problem again. My questions are the following: 1. Is this normal for the bearings to wear due to the stresses of weight at a rough field? 2. Is there a better design or upgrade that helps this problem? 3. Is it better to have more bearings between the two outer ones? It seems to be a lot of weight on just two bearings in such a harsh environment. 4. It seems that the design doesn't allow for any slop without some sort of rubbing occurring. Comments are very much appreciated. Thanks. Signed, Steve Hathaway (Orlando, Fl) ________________________________________________________________________________
From: N51SK(at)aol.com
Date: Jun 28, 2000
Subject: Carbon
Hi List.. At 118 hours now, my trusty 503 SCSI is starting to blow carbon. (by that I mean my propp is "sooty" with carbon after I fly) My next step is to take off the exhaust manifold and check the rings. Can anybody walk me through the proceedure of decarbon as my manual is very sketchy about it. Maybe you know of a website I could go to recieve this information. Thanks Steve Kroll ________________________________________________________________________________
Date: Jun 27, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Carbon
Steve, Call CPS and order their catalog. The information that it contains is like the bible on Rotax engines. It has what you want. 1-800-AIRWOLF John Jung N51SK(at)aol.com wrote: > > Hi List.. > At 118 hours now, my trusty 503 SCSI is starting to blow carbon. (by that I > mean my propp is "sooty" with carbon after I fly) My next step is to take > off the exhaust manifold and check the rings. Can anybody walk me through > the proceedure of decarbon as my manual is very sketchy about it. Maybe you > know of a website I could go to recieve this information. > Thanks > Steve Kroll ________________________________________________________________________________
Date: Jun 28, 2000
From: Richard Swiderski <swidersk(at)digital.net>
Subject: Re: Regulator Info
Kolbers, I have a regulator that originally was with a 503. The only identification is the name Tympanium Corporation cast in it with very small letters. It is about 1.5" X 3.75" X 2.5". It has a black anodized aluminum case. It has 15 fins on the top 1/2 inch, & the top edge of the fins are bare aluminum color. It has 4 wires coming out the long side, the 1st is black & the next 3 are all yellow. If anyone knows who sells or makes it, how it is wired, or its specifications I sure would appreciate that info! I am temporarily mounting a modified Rotax 587 out of a SeaDoo as the 3 cylinder turbocharged Suzuki will take me some time to finish. I've got the BRS installed, a VW Rabbit radiator mounted & plumbed, and a motorcycle throttle installed on the joy stick. I need to finish up the electrical & fuel system & refinish & balance my old 3 blade 60" Precision prop off my UltraStar. The inlayed aluminum p-tips should make the prop perform like a 68". I can almost smell those clouds! PS: I am also looking for resources that provide electronic fuel management and electronic ignition timing (distributorless) for 3 cylinder, 4 stroke engines. ...Richard Swiderski ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Stall/Spin
Date: Jun 28, 2000
mine was from simple use--wear---see previous post on this subject Do not archive Lindy LA--Lower Alabama ________________________________________________________________________________
From: "Zigaitis, KZ" <KZ.Zigaitis(at)mw.boeing.com>
Subject: Z-Star For Sale
Date: Jun 28, 2000
Kolbers, My pride and joy is for sale to make way for a new project. Photos and info at the following link: http://www.geocities.com/kz_zigaitis/Z-Star.html Thanks for looking it over. KZ Zigaitis EAA Technical Counselor & Flight Advisor St. Louis, Missouri ________________________________________________________________________________
Date: Jun 28, 2000
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: room for gauges
Hello gang, I have ordered my gauges, they include, 3 1/8" tach, 3 1/8" cht/egt, 3 1/8" alt. 3" asi. 2 1/4" compass and a hobbs hour meter. I'am also going to put in a small thermometer, that spells no room on my fs panel. 1) do I go with smaller gauges that I can not see (2 1/4") 2) do I eliminate some gauges. 3) or do I enlarge my panel downward. all comments appreciated. thanks, Gary r. voigt ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jun 28, 2000
Subject: Re: Wheel Bearing on a FireStar II
In a message dated 6/28/00 9:23:08 AM Eastern Daylight Time, steveh(at)gdi.net writes: << Since then I have been doing some taxi practicing at approx. 20 mph on a grass strip that is not smooth. I did this for about 3 hours total. After getting the plane back on pavement, I noticed the grabbing problem again. >> Steve...if the braking action is happening without applying them, are you 100% sure it is not due to a toe in/ toe out adjustment problem.... I've had that one (I have big tires too) and I would have sworn the brakes that I have on my plane were the culprit but it was toe in! When I pulled the plane backwards out of the garage there was a large squealing sound and the plane was hard to move..... Just a thought GeoR38 ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Regulator Info
Date: Jun 28, 2000
Not sure about the 3 cyl., but it would be worth it to check www.sdsefi.com I'll be using their complete system on Vamoose; should have it running by the end of summer. Big Lar. ----- Original Message ----- From: Richard Swiderski <swidersk(at)digital.net> Sent: Wednesday, June 28, 2000 4:10 PM Subject: Re: Kolb-List: Regulator Info > > Kolbers, > > PS: I am also looking for resources that provide electronic fuel management and > electronic ignition timing (distributorless) for 3 cylinder, 4 stroke engines. > > ...Richard Swiderski > > ________________________________________________________________________________
From: ul15rhb(at)juno.com
Date: Jun 28, 2000
Subject: Re: room for gauges
Gary, what the heck do you want to take up space with a thermometer for? Ralph Original FireStar writes: > > > Hello gang, I have ordered my gauges, they include, 3 > 1/8" tach, 3 1/8" cht/egt, 3 1/8" alt. 3" asi. 2 1/4" > compass and a hobbs hour meter. I'am also going to put in a > small thermometer, that spells no room on my fs panel. > > 1) do I go with smaller gauges that I can not see (2 > 1/4") > 2) do I eliminate some gauges. > 3) or do I enlarge my panel downward. > > all comments appreciated. > > thanks, > Gary r. voigt > > > > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jun 28, 2000
Subject: Re: room for gauges
In a message dated 6/28/00 10:53:57 PM Eastern Daylight Time, johndeereantique(at)uswest.net writes: << 1) do I go with smaller gauges that I can not see (2 1/4") 2) do I eliminate some gauges. 3) or do I enlarge my panel downward. all comments appreciated. >> 4)Get an EIS [Large] and do away with everything except the ASI and Compass. You'll be glad you did. Howard Shackleford FS I SC ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Wheel Bearing on a FireStar II
Date: Jun 28, 2000
Take one of your old bearings and go to a Kaman Bearing store, or a Bearings Inc. store, or similar in your area. They'll be able to match it up with industrial grade bearings. There should also be quite a bit in the archives. This has come up several times. Big Lar. ----- Original Message ----- From: Steve Hathaway <steveh(at)gdi.net> Sent: Wednesday, June 28, 2000 6:14 AM Subject: Kolb-List: Wheel Bearing on a FireStar II > > Dear Kolb List, > > I have a FireStar II with fairly large sized tires and brakes. I have > been having problems with the > brakes in that they seem to be grabbing without applying them. After > investigation I discovered the > two bearing that support both sides of the tire were somewhat worn and > sloppy. I replaced the > bearings with the exact size and that helped take some of the play out > and seems to have eliminated > the brakes grabbing problem. There seems to be some play still noticable > and it looks to be due to > the axal diameter and bearing inner race diameter. > > Since then I have been doing some taxi practicing at approx. 20 mph on a > grass strip that is not > smooth. I did this for about 3 hours total. After getting the plane back > on pavement, I noticed > the grabbing problem again. > > My questions are the following: > > 1. Is this normal for the bearings to wear due to the stresses of weight > at a rough field? > 2. Is there a better design or upgrade that helps this problem? > 3. Is it better to have more bearings between the two outer ones? It > seems to be a lot of weight > on just two bearings in such a harsh environment. > 4. It seems that the design doesn't allow for any slop without some sort > of rubbing occurring. > > Comments are very much appreciated. Thanks. > > Signed, > > Steve Hathaway (Orlando, Fl) > > > ________________________________________________________________________________
Date: Jun 29, 2000
From: Richard Swiderski <swidersk(at)digital.net>
Subject: Re: Fuel/Ignition Management Info
Big Lar, Thanks for the reply, I checked them out & they do not offer a 3cyl version. What they do offer is exactly what I need. Richard S Larry Bourne wrote: > > Not sure about the 3 cyl., but it would be worth it to check www.sdsefi.com > I'll be using their complete system on Vamoose; should have it running by > the end of summer. Big Lar. > > > > > Kolbers, > > > > PS: I am also looking for resources that provide electronic fuel > management and > > electronic ignition timing (distributorless) for 3 cylinder, 4 stroke > engines. > > > > ...Richard Swiderski > > > > > ________________________________________________________________________________
From: ggleiter(at)minn.net
Date: Jun 29, 2000
Subject: Re: room for gauges
Gary r. voigt wrote: > > > Hello gang, I have ordered my gauges, they include, 3 > 1/8" tach, 3 1/8" cht/egt, 3 1/8" alt. 3" asi. 2 1/4" > compass and a hobbs hour meter. I'am also going to put in a > small thermometer, that spells no room on my fs panel. > > 1) do I go with smaller gauges that I can not see (2 > 1/4") > 2) do I eliminate some gauges. > 3) or do I enlarge my panel downward. > > all comments appreciated. > > thanks, > Gary r. voigt Get an EIS. gil leiter MAPLEWOOD, MN ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Fuel/Ignition Management Info
Date: Jun 29, 2000
OK, how about Raven Re-Drives ?? ----- Original Message ----- From: Richard Swiderski <swidersk(at)digital.net> Sent: Wednesday, June 28, 2000 9:20 PM Subject: Re: Kolb-List: Fuel/Ignition Management Info > > Big Lar, > > Thanks for the reply, I checked them out & they do not offer a 3cyl > version. What they do offer is exactly what I need. Richard S > > > Larry Bourne wrote: > > > > > Not sure about the 3 cyl., but it would be worth it to check www.sdsefi.com > > I'll be using their complete system on Vamoose; should have it running by > > the end of summer. Big Lar. > > > > > > > > Kolbers, > > > > > > PS: I am also looking for resources that provide electronic fuel > > management and > > > electronic ignition timing (distributorless) for 3 cylinder, 4 stroke > > engines. > > > > > > ...Richard Swiderski > > > > > > > > > > ________________________________________________________________________________
From: "Billie Futrell" <Bill-Jo(at)prodigy.net>
Subject: Re: room for gauges
Date: Jun 29, 2000
Gary I suggest you extend the panel and go down with it ,you will be glad you did. John Hawk has the best lay out I have seen. If you cant find a pictur I can e-mail you one. Bill ----- Original Message ----- From: <ggleiter(at)minn.net> Sent: Thursday, June 29, 2000 4:54 AM Subject: Re: Kolb-List: room for gauges > > Gary r. voigt wrote: > > > > > > Hello gang, I have ordered my gauges, they include, 3 > > 1/8" tach, 3 1/8" cht/egt, 3 1/8" alt. 3" asi. 2 1/4" > > compass and a hobbs hour meter. I'am also going to put in a > > small thermometer, that spells no room on my fs panel. > > > > 1) do I go with smaller gauges that I can not see (2 > > 1/4") > > 2) do I eliminate some gauges. > > 3) or do I enlarge my panel downward. > > > > all comments appreciated. > > > > thanks, > > Gary r. voigt > > > Get an EIS. > > gil leiter > MAPLEWOOD, MN > > ________________________________________________________________________________
Date: Jun 29, 2000
From: Alice and Robert Berrie <rberrie(at)snet.net>
Subject: Re: Stall/Spin
Ben Ransom wrote: > > > Wow, that's pretty alarming! Do you know how close to stock the notch > that holds the flap handle is? Did it release because of not being > fully engaged, from wear, from poor design, from being bumped? > -Ben Ransom > > --- Alice and Robert Berrie wrote: > > > > > > Hi > > Kolbers > > > > > > I usually lurk on the list but had an incident happen the other day > > that > > I thought would be of interest. I have been flying my Mark 111 for > > 83 > > hrs, was up doing some slow flight and stalls at 2000 ft. over the > > airport. My stall speeds are as follows, no flaps 40 mph, half flaps > > 35 > > mph, full flaps 31 mph. I was flying with full flaps stright and > > level, > > had stalled several times , recovered and was at stall speed when the > > flap handle slipped out of the notch holding it in the full flap > > position, instantly went to no flaps at 31 mph. The left wing > > dropped > > and went into a nose down spin to the left. Took a second for the > > brain > > to engage and figure out what had happened, pushed the nose down and > > right rudder and flew it out of the spin. I was amazed at how fast > > this > > happened and feel that if it were to take place close to the ground > > such > > as a turn from base to final you could not recover or have time to > > pull > > the chute handle. I have reworked the notch that holds the flap > > handle. > > This also reafirms the need to keep your speed up, especially when > > low > > to the ground or in steep banks. Stuff happens > > quick. > > > > Bob > > > > > > > > > > > > Get Yahoo! Mail - Free email you can access from anywhere! > http://mail.yahoo.com/ > Ben The flap detent was as it came from Kolb, fix was simply to make the notch deeper Bob ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
Subject: room for gauges
Date: Jun 29, 2000
Gary, I give all list members 10% off, on the EIS system. Howard is one of my customers. :>) http://www.users.ncfcomm.com/ultrafunairsports/eis.htm is the place to look. Let me know what you'd like and I'll get the ball rolling for you. EVERYONE I know who has the EIS LOVES it. Space saving, easy to read, backlit, and extremely accurate. You can even get a thermometer probe. :>) J.D. Stewart NCF Communications, Inc. http://www.ncfcomm.com UltraFun AirSports http://www.users.ncfcomm.com/ultrafunairsports Challenger Owners E-mail list and Website Administrator http://www.users.ncfcomm.com/challenger GET PAID TO SURF THE NET http://www.alladvantage.com/home.asp?refid=hoz585 > all comments appreciated. >> > 4)Get an EIS [Large] and do away with everything except the ASI and > Compass. > You'll be glad you did. > > Howard Shackleford > FS I > SC ________________________________________________________________________________
From: "Jim Benson" <jimben(at)clear.lakes.com>
Subject: Re: E S I probes... Thumbs
Date: Jun 29, 2000
----- Original Message ----- From: Gary Thacker <gbthacker(at)hotmail.com> > > The question is, do the probes for the ESI go under the spark plug ring or > over top of it? > > Dear Gary: I asked a very similar question and was told to cut the spark plug ring off and only use the probe ring. Perhaps others have had that same experience. Jim Benson, Mark III 224, 63 hrs. > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: E S I probes... Thumbs
Date: Jun 29, 2000
Hey Gang, I for one have for 2000 hours put the probe ring under the plug seal ring after installing and removing the new plugs to depress the ring. I always use anti-seize on the plug threads. This helps in two ways; one to make the threads in the head last and also to help seal the plug from oil seepage. I've never been able to tell any difference in the Head Temps, beside there are too many other things that effect the temps and gauges such as outside air temerature, and slightly loose connections at the pins. > > The question is, do the probes for the ESI go under the spark plug ring >or > > over top of it? > > > > Dear Gary: I asked a very similar question and was told to cut the >spark >plug ring off and only use the probe ring. Perhaps others have had that >same experience. > >Jim Benson, Mark III 224, 63 hrs. > > > > > > ________________________________________________________________________________
From: Dale Seitzer <dale(at)gmada.com>
Subject: room for gauges
Date: Jun 30, 2000
Gary, I have both a regular tach and the tiny tach--I don't look at the regular tach--I would choose just the tiny tach--very easy to read and very small. I am not sure I would use a compass--I do not have one now and use GPS on long flights--compass is expendable. I also have a small digital clock stuck to the dash--I wouldn't fly with out it now. Dale Seitzer -----Original Message----- From: Gary r. voigt Sent: Wednesday, June 28, 2000 9:25 PM Subject: Kolb-List: room for gauges Hello gang, I have ordered my gauges, they include, 3 1/8" tach, 3 1/8" cht/egt, 3 1/8" alt. 3" asi. 2 1/4" compass and a hobbs hour meter. I'am also going to put in a small thermometer, that spells no room on my fs panel. 1) do I go with smaller gauges that I can not see (2 1/4") 2) do I eliminate some gauges. 3) or do I enlarge my panel downward. all comments appreciated. thanks, Gary r. voigt ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jun 29, 2000
Subject: Re: Strobe
Randy, I have mounted my single Kuntzleman strobe on the top side of my boom tube about four feet behind the prop arc. It is held in place by a single SS hose clamp and the wire to it runs along the top of the tube to the power unit located in the back of the fuselage. The wire was attached to the tube by 1" wide fabric tape applied prior to painting. I have never had any problems with this location it can be seen from almost any angle. I'm sure the dual strobes are better for visibility but they give you one more thing to do during folding and they were a lot more $. Duane the plane in Tallahassee, FireFly, 447, Ivo, full canopy, big wheels. ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jun 29, 2000
Subject: Radio Power, SWR??
Hi Gang, I was intrigued by the posts a while back on constructing a poor man's dipole antenna from coax. One of the posters had great results with his. So, today I constructed one and checked it with my Mickey Mouse Power/SWR meter. The meter has a freq range of 144 to 400 MHz so I don't know how accurate it would be at the freq I used for the test(123.0). I then checked it with my onboard antenna with the "too small" ground plane, about 16 x 18 inches. Here are the results: Dipole at 24 inch lengths- Power 5.8 watts SWR 4.0 On board antenna- Power 3.0 watts SWR 1.05 Is it better to tune for max power and let the SWR fall where it may, or accept the lower power with low SWR?? Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jun 29, 2000
Subject: Re: tach
I got mine from Airstar, 1 (800) 247-7827. $47, free shipping. Howard Shackleford FS I SC ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: room for gauges
Date: Jun 29, 2000
Just make sure you do not spend $59 from Precision Navigation for their co-pilot electronic compass. Same compass in Wally world on one side of town $49.93 across town on sale for $25, Problem is with calibration--after following instructions very carefully on ground-example--make 2---360 degree slow turns---found compass to be 20 Degrees off when checked against GPS--- Took off -very carefully followed directions-only difference 2 --360 degree turns in air----still 20 degrees off. Finally got ahold of their tech support for fix--listen to this---I did it all wrong --on the ground and in the air--their solution to problem--start all over again on the ground--use a wooden table or bench--insure compass is perfectly level--follow the instructions which is basically make 2 ---360 degree slow turns and the compass will correct itself-- Currently installing compass in motorhome--the timer works real weel-have seen a few mounted in Kolbs at Fly ins the past month and everyone has the same problem--compass way off. Sent 3 cans of BBQ black spray paint to Australia today--postage $32.40---total cost of paint $3.56 a can. Approx. $11.Info Info for those with stock mufflers- BBQ Spray Paint--Item # 84410 Bar code 20066 00680, Premium Rust-oleum-resist heat up to 1200F-Can 15.6 Oz--$3.56 cost in Lowe's Manuf-Rust-oleum Corp 11 Hawthorn Pkwy Vernon Hills IL 61061 On web at www.rustoleum.com Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Radio Power, SWR??
Date: Jun 29, 2000
I'm told that the 24" is a starting point. I started at 25", and starting trimming a 1/16" at a time from each side, and carefully kept them even. Very tedious. Got it down to 1.2 SWR, and batteries died in the radio. Haven't fooled with it since, but I think each side is down to a little over 23". I'm not sure which would be preferable. Boyd ?? Beginner Lar. ----- Original Message ----- From: <WGeorge737(at)aol.com> Sent: Thursday, June 29, 2000 5:20 PM Subject: Kolb-List: Radio Power, SWR?? > > Hi Gang, > > I was intrigued by the posts a while back on constructing a poor man's dipole > antenna from coax. One of the posters had great results with his. > > So, today I constructed one and checked it with my Mickey Mouse Power/SWR > meter. The meter has a freq range of 144 to 400 MHz so I don't know how > accurate it would be at the freq I used for the test(123.0). > > I then checked it with my onboard antenna with the "too small" ground plane, > about 16 x 18 inches. Here are the results: > > Dipole at 24 inch lengths- > Power 5.8 watts SWR 4.0 > > On board antenna- > Power 3.0 watts SWR 1.05 > > Is it better to tune for max power and let the SWR fall where it may, or > accept the lower power with low SWR?? > > Bill George > Mk-3 582 "C" Powerfin > > ________________________________________________________________________________
Date: Jun 28, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Where's John Hauck?
Here is the site to follow John's progress: http://www.tnkolbaircraft.com/wheresjohn.htm Below is a copy of todays report from that site. THURSDAY: After having a hot breakfast at Esso Truck Stop, John started out this day with a light tail wind until it warmed up and started blowing out of the west. The population is starting to thin out. The headwinds picked up by the afternoon, so John is retiring in Vegreville, Alberta for a few hours. Vegreville is about 40 miles east of Edmonton. John has calculated he is about 160 miles from Whitecourt; 303 miles from Grande Prairie; and 367 from Dawson Creek which is mile "0" of the Alaska Highway. He met the local flying club during a meeting and gave a talk with them about his trip, and they all enjoyed looking at Miss P'fer after the meeting. The flying club offered John a place to pitch his sleeping bag for a few hours before he resumes his flight. John anticipates flying until about midnight. He indicated he would make it to Whitecourt tonight and possibly Grande Prairie. West of Edmonton the population will become sparse, so he will have to carefully choose how far to try and get. ________________________________________________________________________________
Date: Jun 30, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Wheel bearings
What's the part number? > >Dale, > >You can get sealed high speed bearings from Gopher Bearing Co. at 94 and >280 in Mpls. Never need to lube ...... $10 each, you need 4 of them. > >Ralph > >> >> Is there a preferred lubrication for the standard wheel bearings? >> I was >> thinking of using wheel bearing grease but maybe that is too thick >> and will >> maybe cause dirt and dust to stick to it. I could take them off >> the >> wheel --soak in a good parts cleaner and re-lube them--what does >> everybody >> else do? Dale Seitzer--original Firestar with funky wheelbarrow >> tires and >> no brakes (don't need them). >> >> >> >> >> > > ________________________________________________________________________________
Date: Jun 30, 2000
"Ez List" , "Glasair List" , "Glastar List" , "Kitfox Lists" , "Kolb List (Matronics)" , "Lancair-List (Matronics)" , "Rocket List" , "RV List" , "Zenith List"
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Low cost tool for open barrel pins . . .
I've been looking at several sources for a low cost tool to install the open barrel (sheet metal pins) common to the Whelen strobe kits, and available from Radio Shack in blister-paked mating pairs. I've decide on a tool to stock. You can see a preliminary instruction sheet on its use at: http://www.aeroelectric.com/articles/matenlok/matenlok.html As soon as we have the OBC-1 in stock for shipment, we'll add them to the website catalog index and drop a note to the lists. In the mean time, if the instructions prompt any questions for which answers are not obvious, let me know. I'll be pleased to adjust the text and photos as necessary to maximize understanding of the tool's utility for everyone. BTW, this tool will also install the open barrel standard d-sub pins. Been learning to use a new digital camera that makes it MUCH easier to produce the illustrated instruction sheets. Let me know what you think. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Jun 30, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: SWR vs. Power
>> Is it better to tune for max power and let the SWR fall where it may, or >> accept the lower power with low SWR?? Always tune for lowest SWR at the center of the range of frequencies to be used. There's another instrument designed for antenna optimizing. You can see an example at: http://www.aeroelectric.com/Catalog/tools/tools.html#raa-1 and instructions on how it is used at: http://aeroelectric.com/articles/ant_anal.pdf This device is a combination tunable signal generator, antenna impedance bridge and frequency counter in a single package. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "David Bruner" <brunerd(at)hvi.net>
Subject: Re: room for gauges
Date: Jun 30, 2000
> > Gary, I give all list members 10% off, on the EIS system. Howard is one of > my customers. :>) http://www.users.ncfcomm.com/ultrafunairsports/eis.htm > is the place to look. Let me know what you'd like and I'll get the ball > rolling for you. > EVERYONE I know who has the EIS LOVES it. Space saving, easy to read, > backlit, and extremely accurate. You can even get a thermometer probe. :>) JD, I'm mostly very happy w/ my large size EIS. No way to get this much info into a small panel. The only disappointment I've got won't occur for most folks - RPM resolution on my 503 with an Airscrewy single CDI conversion is 60 RPM. But do you have a fix for false alarms? The red light occasionally starts blinking when erratic temp and rpm readings peg. It begins to happen after an hour of continuous flight time, and I believe it's because my 2 phase regulator starts to over charge the tiny battery I use. I'll visit your site tho, maybe I'll finally spring for the OAT probe - handy for calculating density alt on these soggy days. David Bruner Mk II sn 202 Kingston, NY ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: SWR vs. Power
Date: Jun 30, 2000
Bob, Why is it better for the SWR to be at the lowest and center of the range?? > >> Is it better to tune for max power and let the SWR fall where it may, >or > >> accept the lower power with low SWR?? > > Always tune for lowest SWR at the center of the range > of frequencies to be used. > > Firehawk Do not Arhive ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
Subject: room for gauges
Date: Jun 30, 2000
Contact Greg at GRT. If he won't fix it for free (seen that done even out of warranty), it won't cost much either. Grand Rapids Technologies is a first-class outfit. J.D. Stewart NCF Communications, Inc. http://www.ncfcomm.com UltraFun AirSports http://www.users.ncfcomm.com/ultrafunairsports Challenger Owners E-mail list and Website Administrator http://www.users.ncfcomm.com/challenger GET PAID TO SURF THE NET http://www.alladvantage.com/home.asp?refid=hoz585 > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of David Bruner > Sent: Friday, June 30, 2000 5:47 AM > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: room for gauges > > > > > > Gary, I give all list members 10% off, on the EIS > system. Howard > is one of > > my customers. :>) > http://www.users.ncfcomm.com/ultrafunairsports/eis.htm > > is the place to look. Let me know what you'd like and I'll get the ball > > rolling for you. > > EVERYONE I know who has the EIS LOVES it. Space saving, easy to > read, > > backlit, and extremely accurate. You can even get a thermometer probe. > :>) > > JD, I'm mostly very happy w/ my large size EIS. No way to get > this much info > into a small panel. The only disappointment I've got won't occur for most > folks - RPM resolution on my 503 with an Airscrewy single CDI > conversion is > 60 RPM. But do you have a fix for false alarms? The red light > occasionally > starts blinking when erratic temp and rpm readings peg. It > begins to happen > after an hour of continuous flight time, and I believe it's because my 2 > phase regulator starts to over charge the tiny battery I use. > > I'll visit your site tho, maybe I'll finally spring for the OAT probe - > handy for calculating density alt on these soggy days. > > David Bruner > Mk II sn 202 > Kingston, NY > > ________________________________________________________________________________
Date: Jun 30, 2000
From: ed mills <edgmills(at)yahoo.com>
Subject: mark III/Xtra advice
I have just been informed that my wing kit ships today. Am anxiously awaiting the arrival. Would appreciate any and all building or preparation tips from you guys that have already been there(on any project). I would also like to correspond directly with anyone that is also building a Mk3/x. Thanks guys Ed Dallas Tx.. Get Yahoo! Mail - Free email you can access from anywhere! http://mail.yahoo.com/ ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jun 30, 2000
Subject: Re: Radio Power, SWR??
In a message dated 6/30/00 4:10:49 AM, larrybiglar(at)earthlink.net writes: << I'm told that the 24" is a starting point. I started at 25", and starting trimming a 1/16" at a time from each side, and carefully kept them even. Very tedious. Got it down to 1.2 SWR, and batteries died in the radio. Haven't fooled with it since, but I think each side is down to a little over 23". >> What was the power relative to the SWR at each length? Could it be that as your battery was expiring the radio power was too? Just hypothesizing here. I don't know poop about SWR vs. power out either :-) Bill ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jun 30, 2000
Subject: Re: mark III/Xtra advice
________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Off-topic...flying story
Date: Jun 30, 2000
----- Original Message ----- From: "Jeremy Casey" <jrcasey(at)mindspring.com> > Now get this...the crop > dusters NORMAL operating field had a 1 way in or out approach that went > UNDER the main power feed into the area...that's right boys and girls this > idiot flys under a 110,000 volt power line everyday of his life!!!! Gee Jeremy do you like to eat? Next time you sit down to dinner you should say a special prayer for the safety of the "idiots" that help the farmers put food on your table! Calling ag pilots Idiots is not a way to endear yourself to those of us who know how hard these guys work. You should only wish you could fly as well as most of these pilots do!! Geoff Thistlethwaite ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Off topic ; another story
Date: Jun 30, 2000
Hey Gang and Gangetts, While we are on the subject of stories. I have one from the Etowah Bend Fly-in that I wrote after the fact. If any of you on the list would like to know my account of the fly-in and what we do as the result of a fly-in let me know "off-list" and I'll send it right on to you as soon as I get back from flying this weekend. I will give an account of this weekend also. This is all to let you guys that fear leaving the patch know that it is done on a regular basis and without incident. It beats driving the Highways. I worry more about my family on the ground driving from one place to another than I do about me in the air. You don't see many drunks in the air for long anyhow. Thanks and let me know. Firehawk ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
Subject: Off-topic...flying story
Date: Jun 30, 2000
The local cropdusters here that fly out of our airport do not carry radios (they break down too frequently from the dust, apparently), and will use whatever runway that cuts down their time, regardless of wind direction. Two actions that spell danger for the rest of us. Lots of time, they're reaching the end of a 5000' runway at 50'AGL on takeoff. I've had one try to land right in front of me while I was taking off because it was from the direction of the field he was spraying. He had a 10mph tailwind also. I wouldn't have minded if he had a radio and called it in. I could have held, or he would have known someone was taking off (I use a radio) towards him. Fortunately, I was a hundred feet above him when he crossed the fence. I'm sure they're good pilots. My dad did some crop dusting at one time also. He also took out a power line once, and it came with a hefty bill to put it back up there. :>( Just around here, everyone keeps a sharp eye out for spray pilots during this time of year.... :>) J.D. Stewart > > > Now get this...the crop > > dusters NORMAL operating field had a 1 way in or out approach that went > > UNDER the main power feed into the area...that's right boys and > girls this > > idiot flys under a 110,000 volt power line everyday of his life!!!! > > Gee Jeremy do you like to eat? > Next time you sit down to dinner you should say a special prayer for the > safety of the "idiots" that help the farmers put food on your table! > Calling ag pilots Idiots is not a way to endear yourself to those > of us who > know how hard these guys work. You should only wish you could fly > as well as > most of these pilots do!! > > Geoff Thistlethwaite ________________________________________________________________________________
From: WingManBill2(at)aol.com
Date: Jun 30, 2000
Subject: Rotax 532
Hey guys/gals, need your input on the 532 rotax, I've seen a few up for sale lately, one is actually new in the box for $3k Anybody out there with experience in using this engine I'd like to hear what ya got to say! Building Mark III Bill J ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Off-topic...flying story
Date: Jun 30, 2000
> Now get this...the crop > dusters NORMAL operating field had a 1 way in or out approach that went > UNDER the main power feed into the area...that's right boys and girls this > idiot flys under a 110,000 volt power line everyday of his life!!!! Gee Jeremy do you like to eat? Next time you sit down to dinner you should say a special prayer for the safety of the "idiots" that help the farmers put food on your table! Calling ag pilots Idiots is not a way to endear yourself to those of us who know how hard these guys work. You should only wish you could fly as well as most of these pilots do!! Geoff Thistlethwaite WOW!!! I must apologize for my loose use of the English language. I am from a age group who does loosely use a few terms with much less "harsh" intentions then the Webster's definition would lead you to believe. My intention was a more expression of shock or feeling of amazement at his boldness then questioning his mental state of mind. I guess the explanation probably makes me look like a "real idiot" but I didn't want to leave the impression that my remark was a blatant insult. Bottom line while I do not think flying under a line like that is a real "great" idea , you gotta do what you gotta do. And I certainly don't compare my piloting ability anywhere near these guys level. So Mr. Thistlethwaite I will say that prayer tonight for their safety and I do hope that one day I progress to their level of pilotage. I certainly did not mean to offend anyone with my flagrant expression of ignorance and I do beg your forgiveness. Jeremy "foot in mouth" Casey jrcasey(at)mindspring.com P.S. This will teach me to keep my mouth shut so as to keep my foot out of it... ________________________________________________________________________________
Date: Jun 30, 2000
From: Cliff and Carolyn Stripling <striplic(at)tetric.com>
Subject: Thanks!
To all, I just re-subscribed recently for a brief time and have been lurking for a day or two. Many of the same guys are still here plus a bunch of new people also. It has been exciting reading the progress on John H's trip up north. Changes have occured with the sale of the company. The new guys have injected a lot of energy into Kolb development. I was sorry to see Dennis S. and the people I knew gone, but evidently all is well and good with the new company. I look forward to meeting them sometime. Anyone flying up to Oshkosh from central Texas who needs someone to carry their bags? I have been off the list for a good while. I had decided to try to sell my MK III and I couldn't bear to continue to read all the Kolb goings on while trying to psyche myself to the task. The news is that I did sell my plane - yesterday - to a fellow in eastern Tennessee. I want to thank all of you who have been my friends.... for being my friends, and for being so helpful when help was needed. I will miss my Kolb and reading the mail. Sincerely, Cliff Stripling ________________________________________________________________________________
Date: Jun 30, 2000
From: Possum <possums(at)mindspring.com>
Subject: Off-topic...flying story
>WOW!!! I must apologize for my loose use of the English language. >I certainly did not mean to offend anyone with my flagrant expression of >ignorance and I do beg your forgiveness. Go and sin nor more. ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Wheel bearings
Date: Jun 30, 2000
JerryB How about a Phone number ---I also need some high speed bearings,unless I missed something on the list-I am not familiar with the supplier you mentioned or how to contact them Reply at your earliest possible convenience. Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Billie Futrell" <Bill-Jo(at)prodigy.net>
Subject: Re: mark III/Xtra advice
Date: Jun 30, 2000
Hi Ed i am building a mark11Xtra. I have just completed the wings and tail group. I hope to get my cage in a week or so . Keep in touch --- Original Message ----- From: ed mills <edgmills(at)yahoo.com> Sent: Friday, June 30, 2000 7:19 AM Subject: Kolb-List: mark III/Xtra advice > > I have just been informed that my wing kit ships > today. > Am anxiously awaiting the arrival. Would appreciate > any and all building or preparation tips from you guys > that have already been there(on any project). > > I would also like to correspond directly with anyone > that is also building a Mk3/x. > > Thanks guys > Ed > Dallas Tx.. > > > Get Yahoo! Mail - Free email you can access from anywhere! > http://mail.yahoo.com/ > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Off topic ; another story
Date: Jun 30, 2000
You bet, count me in. "Gangettes" huh ?? Love it. Lar. ----- Original Message ----- From: michael highsmith <firehawk54(at)hotmail.com> Sent: Friday, June 30, 2000 11:45 AM Subject: Kolb-List: Off topic ; another story > > Hey Gang and Gangetts, > > While we are on the subject of stories. I have one from the Etowah Bend > Fly-in that I wrote after the fact. If any of you on the list would like to > know my account of the fly-in and what we do as the result of a fly-in let > me know "off-list" and I'll send it right on to you as soon as I get back > from flying this weekend. I will give an account of this weekend also. This > is all to let you guys that fear leaving the patch know that it is done on a > regular basis and without incident. It beats driving the Highways. I worry > more about my family on the ground driving from one place to another than I > do about me in the air. You don't see many drunks in the air for long > anyhow. > Thanks and let me know. > Firehawk > > ________________________________________________________________________________
From: "Tim T99" <townsend(at)webound.com>
Subject: Re: covering supplies ...
Date: Jun 30, 2000
Man I will Second that ..... They have to be the nicest people in the business. Tim T99 ----- Original Message ----- From: "John Cooley" <johnc(at)datasync.com> Sent: Monday, June 26, 2000 9:16 AM Subject: Re: Kolb-List: covering supplies ... > > Hi Tim and Gang, > The FS I and II use 40 yards of material. I have the complete list of > what is needed but it would take to long to type and bore folks. Please > contact Jim and Dondi Miller (1-877-877-3334) at Aircraft Tech Support if > you are planning on using the Poly Fiber system. They are great folks who > will go out of their way to help you and keep you happy. They are also the > recommended source for the covering kits for new Kolbs. You will not be > disappointed with their service if you use them. > > Later, > John Cooley > Building FS II #1162 > > > > here be a question for you builders. i'm gonna recover and paint > my > > '84 Firestar. anyone know how much material ( sq.yards ) i'll need to buy > and > > how much paint, etc. i'll need to do this? ................... tim > > ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jun 30, 2000
Subject: Re: Thanks!
In a message dated 6/30/00 7:14:02 PM Eastern Daylight Time, striplic(at)tetric.com writes: << The news is that I did sell my plane - yesterday - to a fellow in eastern Tennessee. I want to thank all of you who have been my friends.... for being my friends, and for being so helpful when help was needed. I will miss my Kolb and reading the mail. Sincerely, Cliff Stripling >> Cliff! ....you can't leave....you're one ot the GOOD Guys!...We need you here !! GeoR38 ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Off-topic...flying story
Date: Jul 01, 2000
----- Original Message ----- > Jeremy "foot in mouth" Casey > jrcasey(at)mindspring.com > > > P.S. This will teach me to keep my mouth shut so as to keep my foot out of > it... No problem, I've used my shoe laces for dental floss on lots of occasions. Geoff "size 10 seems to fit well" Thistlethwaite ________________________________________________________________________________
Date: Jul 01, 2000
From: Bill Weber <bweber2(at)earthlink.net>
Subject: Re: SWR vs. Power
Where can I find a decent inexpensive SWR/Power meter for aircraft radios? I have seen some on ebay and elsewhere, but they all seem to be for CB band 28-30Mhz. Thanks -- **************************************************** * Bill Weber * Thunder's just the noise * * Simi Valley, CA * Lightning does the work * **************************************************** ________________________________________________________________________________
From: ronoy(at)shentel.net
Date: Jul 01, 2000
Subject: Re: SWR vs. Power
Radio Crap has one for $55 (good for our freqs I think) in addition to the $30 CB box. bn ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: SWR vs. Power
Date: Jul 01, 2000
Yah, Radio Shack has them, also Ham Radio Outlet, where I got mine. Good Folks, and they're on the Web. I was told the 144 mHz units will work fine at our freqs. Lar. ----- Original Message ----- From: Bill Weber <bweber2(at)earthlink.net> Sent: Saturday, July 01, 2000 11:06 AM Subject: Re: Kolb-List: Re: SWR vs. Power > > Where can I find a decent inexpensive SWR/Power meter for aircraft > radios? I have seen some on ebay and elsewhere, but they all seem to be > for CB band 28-30Mhz. > > Thanks > -- > **************************************************** > * Bill Weber * Thunder's just the noise * > * Simi Valley, CA * Lightning does the work * > **************************************************** > > ________________________________________________________________________________
Date: Jul 02, 2000
From: b young <byoung(at)brigham.net>
Subject: flaps releasing
with regard to the flaps letting go i was not happy with the detents for the flap handle bit did not want to do a complete remodel so i took out the grinder and cut the top part of the handle to a point where it engages the detent then cut a small "v" in the top of the detent. when the two parts are engaged the handle has to be pulled down to get it it out of the detent. boyd ________________________________________________________________________________
Date: Jul 02, 2000
From: b young <byoung(at)brigham.net>
Subject: antenna swr
<<<<<<<>>>>>> many power meters will add the reflected power to the forward power thus making it look like there is more power than there is. when the swr is low a one to one match then all of the power generated by the radio is emitted by the antenna. and not reflected back to the radio and burnt up as extra heat. the extra heat can destroy the finals in the radio making an antenna transmit well is 1/2 science and 1/2 art. cutting the elements to the correct length is a science. installing it to work properly is an art. some installations are much easier to install than others but they dont look as good. some that look good are not as easy to install. a lot depends on what you want. i took a 48 inch coax dipole, 24 inch for the center conductor and 24 inch for the braid, and taped it to a 48 inch by 1/4 inch dowel i took it to the airport and showed it to the operator of a fbo as a demonstration. by holding it at arms length the swr is 1 to 1 by bringing it close to other objects i could get it to go into the red on the meter. the difference is caused by what is called "radiation resistance." that is where the "art" of antenna installation comes in to play. if anyone would like help installing an antenna i would recommend contacting a ham radio club. (dont ask the first ham but rather ask some members of the club who is best on antennas) most hams would love the challenge of working on an airplane antenna. boyd amateur extra N7WFM coments and ????? feel free to ask on or off the list ________________________________________________________________________________
Date: Jul 02, 2000
From: b young <byoung(at)brigham.net>
Subject: swr
>> Is it better to tune for max power and let the SWR fall where it may, or >> accept the lower power with low SWR?? Always tune for lowest SWR at the center of the range of frequencies to be used. There's another instrument designed for antenna optimizing. You can see an example at: http://www.aeroelectric.com/Catalog/tools/tools.html#raa-1 =============================================== robert you said it very well and that is the instrument i have been using. it is so easy well it is almost like cheating. boyd ________________________________________________________________________________
Date: Jul 02, 2000
From: b young <byoung(at)brigham.net>
Subject: swr
Why is it better for the SWR to be at the lowest and center of the range?? in a properly matched antenna the antenna swr curve will be in the shape of a "V" the bottom of the :"V" is the area of the best swr( 1 to 1 match) both sides of the "V" will be increasing swr. by placing the center of the "V" (swr curve) at the center of the frequency band it will make a larger portion of the band useable . because the aircraft band is so broad (the transmit portion 118 to 136 mhz) it is quite difficult to get the entire band below 2 to 1. the 2 meter ham band for example is 144 to 148 mhz and it is much easier to get the swr below 2 to 1 for a 4 mhz split than the 18 mhz split in the aircraft band. another thing that i want to try is using some 1/2 inch wide copper foil tape (commonly used in stain glass work) for the elements of the antenna. by using the wider elements the bottom of the swr curve would look more like a "U" than a "V" and make it easier to get the entire band below 2 to 1 swr. by doing that the "Q" (in simple terms the "Q" is a measurement of quality in an electronic circuit) of the signal would go down slightly but the increased band width would lincrease. in short the quality of the signal would go down a tiny amount for all frequencies. but more frequencies would be available to use with a swr that is low enough that it wont harm the radio. clear as mud???? again questions are welcome on or off the list. boyd ________________________________________________________________________________
Date: Jul 02, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Rotax 532
The 532 is a good engine, has some limitations, but the price may compensate. There is an upgrade on the water pump shaft. You need to upgrade to the latest version if the previous owner (if any) has not done it. The engine has less mid range torque than the 582. I have had two different engines and both behaved similarly. You can expect a flat spot about 400 RPM wide somewhere between 4800-5500 RPM where the engine will not maintain a constant RPM, it will settle down just below or just above that area. I could not get mine to be entirely happy with a 3 blade 64" IVO Prop, but it works very well with a 66" 2-blade IVO Prop. I strongly suspect that the 3 blade loads up the torque curve faster in mid range than a two blade. I flew Cliff Stripling's MKIII with a 582 and 3-blade IVO yesterday, and it was much better on acceleration and climb out, and smoother on vibration with the 3-blade. More mid range torque is handy, but you pays yer money, and takes yer choice. I would recommend replacing the 532's point ignition with a CDI ignition from Airscrew Performance. The only problems I ever had from either of my 532's were ignition related. I have had Airscrew's CDI conversion for about a year now and it has been flawless. Now that I have the CDI ignition, I wish I still had the 3-blade, would like to see if the CDI makes any difference. You will have to premix fuel/oil. No oil injection pump. You can run EGT's a tad hotter with the 532 than the 582, that will help keep the mung from growing behind the rings. My MKIII weighs 513 pounds empty, and the 532 will give me a solo top end straight and level of 92. Last Monday I flew up to New Kolb to see John take off, and burned 4.7 GPH @ 72 MPH @ 56-5700 RPM up and back. It is also happy to let me go up and poke around solo at 52 MPH @ 4800 RPM for a quiet and lazy ride. Richard Pike MKIII N420P (420ldPoops) > >Hey guys/gals, need your input on the 532 rotax, I've seen a few up for sale >lately, one is actually new in the box for $3k Anybody out there with >experience in using this engine I'd like to hear what ya got to say! > >Building Mark III > >Bill J > ________________________________________________________________________________
From: WingManBill2(at)aol.com
Date: Jul 02, 2000
Subject: Re: Rotax 532
Thanks Richard for the info, choosing an engine is really the hardest part I think of this whole project! I really think I'm getting away from the two stroke engine and heading toward the 4 stroke regardless of cost, think i'm just gonna bite the bullet and get a auto conversion, really lookin hard at the SuziAir right at the moment! Anybody out there using the SuziAir on a Kolb Mark III or similar aircraft? ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: More on the rotax 477 quiz
Date: Jul 02, 2000
Hi gang, A short while ago I posted a story of my trouble shooting problems on my newly aquired 477 on a firestar 2. Several of you offer lots of good advice..Thanks guys (Richard, Woody, Jerryb) Here's some more info...I'm sending to the list cause you never know who's been there before. When I last left off, the little engine that couldn't ...couldn't rev up passed 3500 RPM. At the time my primary suspect was fuel delivery to the carb...too much mostly. I was out tinkering this weekend and here's what I found out. 1) I rebuilt the carb mostly to be sure the float needle was new and no hidden dirt was there. run-up...no change.I aslo checked the float level was 1/2 inch without the floats in. 2) I added a full pressure regulator set at 2,3,4,5 psi none of the setting had any effect conclusion: I had good flow, no overpowering the carb (no fuel out the overflow etc.) 3) I checked the muffler for obstruction (based on good bee story!) no obstructions were found. 4) I tried it without the air filter. CHANGE! this was the first hint. the max RPM went up to 4500 (with the throttle lever from about 1/2 to full throttle). I cleaned the airfilter again with extra care and reinstalled it. still 4400-4500 RPM . Conclusion...It was dirty, and the fuel mixture is probably still too rich. Current temps looked like this. (I fixed the CHT!) at 4500 and full throttle cht 375, egt 1020 at 1/2 throttle (down to 4000 rpm) cht 350 egt 900 at Idle (1400 rpm) there was no measurable egt and it runs a little rough...(air screw tried between 1/2 and 4 turns with just a little improvement in smoothness out at 3-4 turns 5) I moved the needle to the leanest setting (e clip at the top) temps same except 925 egt at 4000 rpm. I pulled out the trusty CPS book and found that the needle, needle jet and idler jet were as recommended, but my main jet was a 185 where as the book says I should have a 165 (nominal), a 160 on the ground (1900 ASL) in the morning and a 155 at 1000 AGL in this desert heat. I'm a little puzzled why the temps looked better at full throttle than in the mid range though. I also found that the needle was a little worn around the numbers (15K2) looked like 151- I guess the needle has worn there and therefore maybe down at the taper too. I removed the fuel pressure regulator (no change I just don't want it if I dont need it.) I checked the compression...105 PSI front, 106 PSI rear (this was on a cold engine this morning so it's probably a little better than that.) I didn't have the right size allen wrench for the exhaust bolts so I didn't peak at the piston skirts. I plan on buying some main jets and replacing the needle. Once the temps look better across the range I check the prop pitch (IVO ground adjustable). I guess some one may have messed with it or the original owner liked it set for serious cruise. I feel I'm getting closer but it's not yet airworthy. Any comments on my current line of thinking and plan of attack? Thanks in advance, -Peter- ________________________________________________________________________________
From: ronoy(at)shentel.net
Date: Jul 02, 2000
Subject: Re: swr
Re: broadbanding antennas--within certain limits, the larger the diameter (or x-section) of an ant., the broader its BW. I have used up to 1" Cu pipe for VHF ham ants. I think a nice pc of 3/8 pipe, faired around would be a both a nice looking ant and a good BB ant. And quit obsessing with swrs below 3! The idea of using Cu sticky-back tape (I make a lot of stained glass) is fine, especially if you want to stick your tape ant to the inside of nose cone. bn using 50+ yr old *knowledge* ________________________________________________________________________________
From: aquila33(at)webtv.net (dann mann)
Date: Jul 02, 2000
Subject: Re: Rotax 532
You might consider the Verner 1400 which is a Czech made 4 stroke opposed twin. Dan ________________________________________________________________________________
Date: Jul 01, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: More on the rotax 477 quiz
Peter, When you had the aircleaner off, did you check that the throttle was opening all the way? John Jung Peter Hudson wrote: > snip... > > I feel I'm getting closer but it's not yet airworthy. Any comments on my > current line of thinking and plan of attack? > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Hawk's Flight
Date: Jul 02, 2000
Just read on the Kolb-site about John Hauck's trip. What a bloody shame ! ! ! How could you ever plan on such a thing. Sorry, John. Big Lar. ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: swr
Date: Jul 02, 2000
There was an article in Kit Planes a few months ago about using 2 slightly different lengths of copper tape for an antenna. I'll dig around in the next few days, and see what I can come up with. So far, I think Boyd's co-ax dipole has my vote. Big Lar. ----- Original Message ----- From: <ronoy(at)shentel.net> Sent: Sunday, July 02, 2000 1:06 PM Subject: Re: Kolb-List: swr > > Re: broadbanding antennas--within certain limits, the larger the > diameter (or x-section) of an ant., the broader its BW. I have used up > to 1" Cu pipe for VHF ham ants. I think a nice pc of 3/8 pipe, faired > around would be a both a nice looking ant and a good BB ant. And quit > obsessing with swrs below 3! > > The idea of using Cu sticky-back tape (I make a lot of stained glass) is > fine, especially if you want to stick your tape ant to the inside of > nose cone. > > bn using 50+ yr old *knowledge* > > ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 02, 2000
Subject: Re: More on the rotax 477 quiz
In a message dated 7/2/00 3:37:18 PM Eastern Daylight Time, phudson(at)iwvisp.com writes: << I plan on buying some main jets and replacing the needle. Once the temps look better across the range I check the prop pitch (IVO ground adjustable). I guess some one may have messed with it or the original owner liked it set for serious cruise. I feel I'm getting closer but it's not yet airworthy. Any comments on my current line of thinking and plan of attack? Thanks in advance, -Peter- >> Just sounds like too much pitch to me Peter, unless I'm missin sompin. GeoR38 ________________________________________________________________________________
Date: Jul 02, 2000
Subject: Re: Hawk's Flight
From: Ray L Baker <rbaker2(at)juno.com>
John, What can we say? Glad you are OK! Will be keeping good thoughts for you and the recovery process. Ray Baker writes: > > > Just read on the Kolb-site about John Hauck's trip. What a bloody > shame ! ! > ! How could you ever plan on such a thing. Sorry, John. > Big Lar. > > > > > ________________________________________________________________________________
From: WingManBill2(at)aol.com
Date: Jul 02, 2000
Subject: Re: Rotax 532
Is there a web site for the Verner engine? Might as well add it to my list of possible engines! Bill ________________________________________________________________________________
Date: Jul 02, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Wire crimp
>Bob.. the URL you showed is bogus... >Dennis Douglas Oops . . . was logged into the hard-drive version when I captured the URL to my clipboard. You can find it on my website at: http://www.aeroelectric.com/articles/matenlok/matenlok.html Thanks for the heads up! >"Robert L. Nuckolls, III" wrote: > >> >Amp makes a tool available through Newark Electronics or you can order >> >direct from Amp on their web page. I recall that both of these connectors >> >take the same crimper. It's called a Service Tool II but I don't have a >> >part number. >> >> I was going to stock this tool . . . tried to order a couple >> dozen and was informed that AMP has discontinued it. It was >> one of best values around in a low-cost open-barrel crimper. >> Very well made compared to some of the tools I've been evaluating >> over the past month. >> >> We've finally decided on one and have inquiries out to >> several warehouses that stock them. See how it works at: >> >> file:///D|/0_WEBSIT/articles/matenlok/matenlok.html >> >> I hope to put this tool in our website catalog for about the >> same price as what the Service Tool II would have cost. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: swr
Date: Jul 02, 2000
>Re: broadbanding antennas--within certain limits, the larger the >diameter (or x-section) of an ant., the broader its BW. I have used up >to 1" Cu pipe for VHF ham ants. I think a nice pc of 3/8 pipe, faired >around would be a both a nice looking ant and a good BB ant. And quit >obsessing with swrs below 3! > >The idea of using Cu sticky-back tape (I make a lot of stained glass) is >fine, especially if you want to stick your tape ant to the inside of >nose cone. if you use a wide strip material for your antena and cut it at an angle you create an antena that is optimised for a range of frequencies. effectivly your making an antena that has a part tuned to 24" and a part that is tuned to 23 inches and everywhere in between. That is how I plan on building mine when I get to it. Topher ________________________________________________________________________________
From: "David Bruner" <brunerd(at)hvi.net>
Subject: Re: Rotax 532
Date: Jul 03, 2000
> > Is there a web site for the Verner engine? Might as well add it to my list > of possible engines! > Bill, Here it is: http://www.teleport.com/~zlinak/engine/engine.htm ________________________________________________________________________________
From: TCowan1917(at)aol.com
Date: Jul 03, 2000
Subject: Re: 447
Okay Petter. One more try. I usually do not tell people this cause they all think I am wrong but I have been using the 11G2 (582) needle in my carb on my single carb, 447 mounted on my 86' circa firestar. This is the second "new" 447 from Smith in Mississippi that I have had and both run great on this needle. Be careful not to get the 11K2 - 503 needle. It is different at the mid-range and wont work. Every other needle I have tried (all recommende by rotax) (factory installed) were way to wet. mid-range bad, hardly would idle and missed on mid range bad. smoke. My needle is in the third down position and my chts are usually 335 and egs usually at 1100 to 1130. On decent at about 4500 or so the egs go to 1200 but this is good cause the engine stays hot. Try it. I have an old 11G2 I could send in an envelope if you want to try. Remember one thing, the needle governs mid-range pretty much and if it is too wet, it wont rev up or might be too hot. The taper is the judge. Got a G50 zenoa that wont rev up when it is too wet. hope this helps. Ted Cowan ________________________________________________________________________________
From: RUnder1680(at)aol.com
Date: Jul 03, 2000
Subject: Re: mark III/Xtra advice
Ed, My name is Lee Underwood,Im building a Mk 3 extra here in Albuquerque, NM. I actually upgraded my Mk 3 classic before they sent out my fus kit. I have 1 wing 1 flap and 1 aileron finished with 80% of my other wing done, I also have the tail finished but as soon as the Xtra fus gets here I'll have to build a new tail. You can call me at home @ (505)890-5426 or e-mail me at RUnder1680(at)aol.com I have some jigs and some ideas that made my life a lot easier if you are interested.LEE ________________________________________________________________________________
Date: Jul 03, 2000
From: Andy Gassmann <agassmann(at)earthlink.net>
Subject: Verner 1400
The Verner 1400 webpage is at: http://www.teleport.com/~zlinak/index.html It is listed at 80 HP @ 5000 rpm. Weight 165 pounds complete. $7250 complete except battery + $250 shipping Andy ________________________________________________________________________________
Date: Jul 03, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: More on the rotax 477 quiz
Your noticing that the needle might have some wear is a good clue. That will richen up your midrange, which is the point that the engine does not want to pull past. The removal of the air cleaner helping at that point indicates that mid range mixture may be a contributor to the problem. Needle jets normally wear to the point of notably changing the run characteristics of the engine within 300 hours or less. Something else: My 532 is down about 300 RPM on climb out over the last several months, and I have changed nothing. I have an IVO Prop, and am wondering if the prop is sitting out in that hot hangar, and something is gradually "relaxing" and letting the prop ease itself to a slightly higher pitch? I am going to have to take some pitch out of mine, or it will soon be doing what yours is doing... Richard Pike MKIII N420P (420ldPoops) > >Hi gang, > >A short while ago I posted a story of my trouble shooting problems on my >newly aquired 477 on a firestar 2. >Several of you offer lots of good advice..Thanks guys (Richard, Woody, >Jerryb) > >Here's some more info...I'm sending to the list cause you never know who's >been there before. > >When I last left off, the little engine that couldn't ...couldn't rev up >passed 3500 RPM. >At the time my primary suspect was fuel delivery to the carb...too much >mostly. > >I was out tinkering this weekend and here's what I found out. > >1) I rebuilt the carb mostly to be sure the float needle was new and no >hidden dirt was there. >run-up...no change.I aslo checked the float level was 1/2 inch without the >floats in. > >2) I added a full pressure regulator set at 2,3,4,5 psi none of the setting >had any effect >conclusion: I had good flow, no overpowering the carb (no fuel out the >overflow etc.) > >3) I checked the muffler for obstruction (based on good bee story!) no >obstructions were found. > >4) I tried it without the air filter. CHANGE! this was the first hint. the >max RPM went up to 4500 (with the throttle lever from about 1/2 to full >throttle). I cleaned the airfilter again with extra care and reinstalled >it. still 4400-4500 RPM . Conclusion...It was dirty, and the fuel mixture >is probably still too rich. > >Current temps looked like this. (I fixed the CHT!) >at 4500 and full throttle cht 375, egt 1020 >at 1/2 throttle (down to 4000 rpm) cht 350 egt 900 >at Idle (1400 rpm) there was no measurable egt and it runs a little >rough...(air screw tried between 1/2 and 4 turns with just a little >improvement in smoothness out at 3-4 turns > >5) I moved the needle to the leanest setting (e clip at the top) temps same >except 925 egt at 4000 rpm. > >I pulled out the trusty CPS book and found that the needle, needle jet and >idler jet were as recommended, but my main jet was a 185 where as the book >says I should have a 165 (nominal), a 160 on the ground (1900 ASL) in the >morning and a 155 at 1000 AGL in this desert heat. > >I'm a little puzzled why the temps looked better at full throttle than in >the mid range though. I also found that the needle was a little worn around >the numbers (15K2) looked like 151- I guess the needle has worn there and >therefore maybe down at the taper too. > >I removed the fuel pressure regulator (no change I just don't want it if I >dont need it.) > >I checked the compression...105 PSI front, 106 PSI rear (this was on a cold >engine this morning so it's probably a little better than that.) I didn't >have the right size allen wrench for the exhaust bolts so I didn't peak at >the piston skirts. > >I plan on buying some main jets and replacing the needle. Once the temps >look better across the range I check the prop pitch (IVO ground adjustable). >I guess some one may have messed with it or the original owner liked it set >for serious cruise. > >I feel I'm getting closer but it's not yet airworthy. Any comments on my >current line of thinking and plan of attack? > >Thanks in advance, >-Peter- > ________________________________________________________________________________
Date: Jul 03, 2000
From: Cliff and Carolyn Stripling <striplic(at)tetric.com>
Subject: Kolb Trailer
To all, Anyone needing a trailer that can be used to transport a Kolb or as a hanger might consider this one. It is a 32' (24' lower floor & 8' upper floor) by 8' wide by 7' high, tandem axle, rear cable/spring assist ramp door, curbside door, interior and running lights, electric brakes, high lift front jack, steel framed, prepainted white aluminum sheet exterior, luan interior walls, plywood floor, almost new tires, new spare, one piece steel roof, 5th wheel (can be a gooseneck) trailer. I paid $8K Plus TTL 18 months ago. I would sell for $6.5K. It is located in central Texas. Thanks! Cliff Stripling striplic(at)tetric.com ________________________________________________________________________________
From: "Branscomb" <wbrans(at)provide.net>
Subject: Maiden flight
Date: Jul 03, 2000
Richard "Woody" Wood, of LaSalle Ontario, Canada, piloted my 1986 Kolb Twinstar on its maiden flight at 12 noon on July 2, 2000 from the Rahe Airstrip at Petersburg, Michigan. The 25 minute flight was witnessed Woody's sidekick and fellow builder, Andy Bondy. Along with the joyful owner, me, were Kolb lovers Bill and Joyce Futrell, who are building a Mark III Extra. The skies were clear but the wind was 90 degrees across the runway at 10 to 15 mph. As Woody parked the airplane after its first flight, he said, "The airplane flies beautifully but the air is rough out there today." Warren Branscomb 1986 Kolb Twinstar Belleville, Michigan ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Maiden flight
Date: Jul 04, 2000
Congratulations ! ! ! Good for you, and Woody, too. See, I'm a poet and didn't know it. Have fun with your new toy, and say hi to Woody for me. Lar. ----- Original Message ----- From: Branscomb <wbrans(at)provide.net> Sent: Monday, July 03, 2000 5:28 PM Subject: Kolb-List: Maiden flight > > Richard "Woody" Wood, of LaSalle Ontario, Canada, piloted my 1986 Kolb > Twinstar on its maiden flight at 12 noon on July 2, 2000 from the Rahe > Airstrip at Petersburg, Michigan. The 25 minute flight was witnessed Woody's > sidekick and fellow builder, Andy Bondy. Along with the joyful owner, me, > > ________________________________________________________________________________
Date: Jul 04, 2000
From: b young <byoung(at)brigham.net>
Subject: Re: Kolb-List Digest: 19 Msgs - 07/02/00
<<<<<<<<< if you use a wide strip material for your antena and cut it at an angle you create an antena that is optimised for a range of frequencies. effectivly your making an antena that has a part tuned to 24" and a part that is tuned to 23 inches and everywhere in between. That is how I plan on building mine when I get to it. Topher >>>>>>>>>> tnx topher when i mentioned the copper foil antenna i had forgot to mention the angle cut on the ends... good work. boyd ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: SWRs and Radio Signal strength
Date: Jul 04, 2000
Hey Kolber Gang and Lurkers, All this talk about SWRs and power waves and such gives me a headache. I haven't ever tested my radio with an SWR meter but it works very well just the same. I'm not saying it wouldn't help but when I can talk for sometimes over 200 miles why would I change it even if it were off a little? Stay with me for a moment. I had a older EAA pilot tell me once back when I was having a lot of radio problems and trying different things with my radio that if I would cut my antenna 21 and 3/16ths inches that would be about as close as I could get to optimum with my Icom A-22. I did what he suggested and eliminated all the testing and cutting. Now, one of my flying buddies that has just completed a long (1230 mile) Cross-country with me picked up and transmitted to another member of our club on Sunday, you got to remember he's using an older hand held, it sort'a looks like a brick, but that distance was an unbelievable 290 miles/per GPS. I could here both transmitions but he was the only one that could talk to them. We were only 1000' MSL so was our club member. I say all that to say this. If you are having a lot of engine ignition noise in your reception and you can't turn your squelch up very much you probably won't ever be able to transmit very far or receive very far because the noise will blank your signal out or make it useless. For some reason my buddies radio doesn't pick up or trnsmit very much engine ignition noise. He is the one who has always been able to get out there. When we can bearly here he talks to them like they are in the cockpit with him. Radios and radio signals a quirky things to me. I just won't to be able to communicate while in the air mainly to be safe. I'll keep reading and maybe I'll learn something here. Happy 4th Firehawk ________________________________________________________________________________
Date: Jul 04, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Wheel bearings
I just got back in town to night. The bearings should be available from, most bearing supply houses. There should be one near you. For sure cost should be $5 or less for them. I try to get you phone number for the bearing company near me in Dallas. jerryb > >JerryB > >How about a Phone number ---I also need some high speed bearings,unless I >missed something on the list-I am not familiar with the supplier you >mentioned or how to contact them > >Reply at your earliest possible convenience. > >Lindy >LA-Lower Alabama > > ________________________________________________________________________________
From: Ulflyer(at)aol.com
Date: Jul 05, 2000
Subject: Re: Antenna angle
<< if you use a wide strip material for your antena and cut it at an angle you ...[snip].... that has a part tuned to 24" and a part that is tuned to 23 inches and everywhere in between. >> ,, when i mentioned the copper foil antenna i had forgot to mention the angle cut on the ends... >> How much of an angle, guys? ________________________________________________________________________________
From: "Dan Ahearn" <dahearn(at)home.com>
Subject: New Guy
Date: Jul 05, 2000
Greetings all from a lurker .... I've recently switched my homebuilding daydreams to the Kolb channel! For years I've been thinking about an RV however I really think the Kolb offers more of the kind of flying I'm looking for these days. Low cost, low altitude, low speed, and a lower build time. So I'm sitting here in the middle of NJ wondering if there is anyone building a Mark III Xtra or any Kolb product for that matter? I'd sure appreciate a chance to learn more about the kit, and the airplane. I'm also curious about flying characteristics. Most of my experience is in DOD equipment however I did manage a transition to gliders with no problem. TIA Dan ________________________________________________________________________________
From: "Dennis Watson" <djwatson(at)olg.com>
Subject: Re: New Guy
Date: Jul 05, 2000
Dan, You have switched to the RIGHT channel! You will find quite a few different models of Kolbs being built on the list, just hang in there for a while. You might want to check out the archives, a very good source of information and amusement. Dennis (In Southern MD.) "Original Firestar" Love my Kolb but not getting much flying time. PS. Welcome to the List. ----- Original Message ----- From: "Dan Ahearn" <dahearn(at)home.com> Sent: Wednesday, July 05, 2000 8:15 AM Subject: Kolb-List: New Guy > > Greetings all from a lurker .... > > I've recently switched my homebuilding daydreams to > the Kolb channel! > > For years I've been thinking about an RV however I > really think the Kolb offers more of the kind of > flying I'm looking for these days. Low cost, low > altitude, low speed, and a lower build time. > > So I'm sitting here in the middle of NJ wondering if > there is anyone building a Mark III Xtra or any Kolb product for that > matter? I'd sure > appreciate a chance to learn more about the kit, and the airplane. > > I'm also curious about flying characteristics. Most of my experience is in > DOD equipment however I did manage a transition to gliders with no problem. > > TIA > > Dan > > ________________________________________________________________________________
Date: Jul 05, 2000
From: "Richard Neilsen" <neilsenr(at)state.mi.us>
Subject: Re: flaps releasing
I have been listening to the discussions on flaps slipping out of the notch and moving to less/no flaps. I guess I don't understand what really happens when the flap position changes. Flaps increase drag, lift, and reduce the stall speed. They also increase the effective angle of attack. I use the flaps on my MKIII to control my approach to landing and have never experienced stalling problems when reducing the flap settings. Now I always fly a 50KTS approach on final which is well above stall. What I experience when reducing flaps is reduced drag and a pitch up trim change. The pitch trim change is more than you really want in both adding and reducing flaps but doesn't require much stick pressure adjustment. What I'm trying to say is if the flap popped up on approach it might effect your touch down point but shouldn't ruin your day. If the flap popped off as you were rounding out for touch down it might cause a hard landing but...... I made the change to a more secure flap detent when I built my plane but I don't see this as a big problem. What am I missing? Rick Neilsen VW powered MKIII 33Hrs. ________________________________________________________________________________
Date: Jul 05, 2000
From: Jon Steiger <jon(at)twistedbits.net>
Subject: Clevis pins source
I would like to replace the clevis pins for the wing struts, the pins near the leading edge, and the flaperon clevis pins. (6 total) I checked through the plans and builder's manual, but I don't see any sizes listed. I measured mine with a micrometer and checked out CPS's web site, but they only list 2 different sizes, neither of which seem to fit the bill. I thought about using an 18-8 stainless pin from a hardware store, but I DEFINITELY don't want to cut any corners as these pins are the only things keeping my wings from folding up in flight. The pins that came with the kit say "AN" on the head. Do I need AN pins? If so, where can I get them? Thanks very much in advance! ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 05, 2000
Subject: Re: Clevis pins source
In a message dated 7/5/00 4:13:29 PM Eastern Daylight Time, jon(at)twistedbits.net writes: << The pins that came with the kit say "AN" on the head. Do I need AN pins? If so, where can I get them? >> Kolb should have them. Do you fold the wings? If not, why don't you replace the pins with AN bolts, washers, & nuts? You'll feel safer.... Howard Shackleford FS I SC ________________________________________________________________________________
From: "Charlie Martin" <chuggs(at)mindspring.com>
Subject: Re: Clevis pins source
Date: Jul 05, 2000
Here's one place: http://www.aircraft-spruce.com/spruce/pages.cgi/metaltoc? Type the word clevis in the search box...and bingo, you'll get a listing of all the clevis pins that they carry. Charlie > I would like to replace the clevis pins for the wing struts, the pins >near the leading edge, and the flaperon clevis pins ________________________________________________________________________________
Date: Jul 05, 2000
From: Woody <duesouth(at)quik.com>
Subject: Re: flaps releasing
> The problem is flying close to the stall speed with full flaps and then the flaps pop up to zero and suddenly you are far below stall speed. This will be a different reaction than when you slowly sneak up on a stall. If you are close to the ground you may not have time to correct. >I made the change to a more secure flap detent when I built my plane but I >don't see this as a big problem. What am I missing? > >Rick Neilsen >VW powered MKIII 33Hrs. > > ________________________________________________________________________________
Date: Jul 05, 2000
From: Jon Steiger <jon(at)twistedbits.net>
Subject: Re: Clevis pins source
> > >Here's one place: > >http://www.aircraft-spruce.com/spruce/pages.cgi/metaltoc? > >Type the word clevis in the search box...and bingo, you'll get a listing >of all the clevis pins that they carry. Thanks, guys! I'll give Aircraft Spruce a try. Howard, yep I do fold my wings. I just finished putting in a hangar at my house though so I won't need to fold them anywhere near as much as I used to. I suppose I could use bolts and just swap in the clevis pins whenever I trailer it to a fly-in or something. Does anyone else have an opinion on this? Is the strength of the clevis vs bolt the main issue, or is it the safety pin? Thanks again! ________________________________________________________________________________
Date: Jul 05, 2000
From: "Richard Neilsen" <neilsenr(at)state.mi.us>
Subject: Re: flaps releasing
OK But when you are flying with full flaps you will be flying level with a LOT of power, no power and pointed down BIG TIME or some where in between. In this mode when you go to zero flaps your angle of attack is reduced and you will likely pass your stall speed very quickly. The angle of attack is reduced enough that you will not stall unless you yank the stick back and cause it to stall. >>> duesouth(at)quik.com 07/05/00 03:52PM >>> > The problem is flying close to the stall speed with full flaps and then the flaps pop up to zero and suddenly you are far below stall speed. This will be a different reaction than when you slowly sneak up on a stall. If you are close to the ground you may not have time to correct. >I made the change to a more secure flap detent when I built my plane but I >don't see this as a big problem. What am I missing? > >Rick Neilsen >VW powered MKIII 33Hrs. > > ________________________________________________________________________________
From: "Bruce Fletcher" <bwf(at)emailmn.com>
Subject: Re: no motor required
Date: Jul 05, 2000
Check out www.rubberbandit.com Just for fun. ============================================================ > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: Clevis pins source
Date: Jul 05, 2000
Hi Jon and all, I got mine from "Boaters World" or "West Marine Supply". They are Stainless Steel and you can find the SS safety pins or the safety rings. They have them in lots of sizes and lengths. I use to sail and I used the same pins on my sail boat. I don't believe that my plane will ever incounter near the stress that my sailboat could put on a 1/4" pin and I never broke or had to replace one. I had other parts of my boat break but not the pins. I use the rings and run them through a clip of fuel line I slip over the extra pin that sticks out. The fuel line will keep the pin from spinning or vibrating which reduces the wear in the hole. I keep a little oil on them and the fuel line also helps hold the oil longer where the wear occurs. With over 1000 hours and close to 2000 landings on my plane, I am still using the same pins and clips with very little wear. Just my experience, Firehawk I would like to replace the clevis pins for the wing struts, the pins >near the leading edge, and the flaperon clevis pins. ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: Antenna angle
Date: Jul 05, 2000
>How much of an angle, guys? Depends on the width of the material and the range you want to cover. if you want to cover from 23 to 24 inches then cutting a 1 inch wide copper strip at 45 degrees will do it. ( that is just an example) Topher ________________________________________________________________________________
Date: Jul 05, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: SWRs and Radio Signal strength
> >Hey Kolber Gang and Lurkers, > All this talk about SWRs and power waves and such gives me a headache. I >haven't ever tested my radio with an SWR meter but it works very well just >the same. I'm not saying it wouldn't help but when I can talk for sometimes >over 200 miles why would I change it even if it were off a little? Stay with >me for a moment. > I had a older EAA pilot tell me once back when I was having a lot of radio >problems and trying different things with my radio that if I would cut my >antenna 21 and 3/16ths inches that would be about as close as I could get to >optimum with my Icom A-22. I did what he suggested and eliminated all the >testing and cutting. Now, one of my flying buddies that has just completed a >long (1230 mile) Cross-country with me picked up and transmitted to another >member of our club on Sunday, you got to remember he's using an older hand >held, it sort'a looks like a brick, but that distance was an unbelievable >290 miles/per GPS. I could here both transmitions but he was the only one >that could talk to them. We were only 1000' MSL so was our club member. >I say all that to say this. If you are having a lot of engine ignition noise >in your reception and you can't turn your squelch up very much you probably >won't ever be able to transmit very far or receive very far because the >noise will blank your signal out or make it useless. For some reason my >buddies radio doesn't pick up or trnsmit very much engine ignition noise. He >is the one who has always been able to get out there. >When we can bearly here he talks to them like they are in the cockpit with >him. >Radios and radio signals a quirky things to me. I just won't to be able to >communicate while in the air mainly to be safe. >I'll keep reading and maybe I'll learn something here. >Happy 4th >Firehawk I'm working on an article about SWR and aviation antennas . . . but suffice it to say for now that an SWR of up to 3:1 produces so small an effect at the receiving end as to be barely noticed. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: flaps releasing
Date: Jul 05, 2000
>But when you are flying with full flaps you will be flying level with a LOT of power, no power and pointed down BIG TIME or some where in between. In this mode when you go to zero flaps your angle of attack is reduced and you will likely pass your stall speed very quickly. The angle of attack is reduced enough that you will not stall unless you yank the stick back and cause it to stall. The point is to make sure your flap detents are working solidly so that you dont end up with a surprise flap retraction at a time when you cant afford it. the reason to use flaps is to allow for shorter field landings and to do that you use their stall speed lowering capabilities. if they retract your wing will instantly stall and you will find yourself in a suddenly shorter cockpit in a small trench in the ground. dont think this is something most of use want to try. Topher ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: SWRs and Radio Signal strength
Date: Jul 06, 2000
> > I'm working on an article about SWR and aviation antennas . . . but > suffice it to say for now that an SWR of up to 3:1 produces so small > an effect at the receiving end as to be barely noticed. > > > Bob . . . Thanks Bob, See, I didn't know that. I knew I could learn something here. Firehawk ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
"FlyChallenger" ,
Subject: ANUG Fly-In
Date: Jul 06, 2000
Just wanted to remind everyone that the All Nebraska Ultralight Gathering is this weekend in David City, NE. Details @ http://www.users.ncfcomm.com/nnfc/anug.pdf If you want to come and you're not from NE, we won't tell anyone. :>) J.D. Stewart UltraFun AirSports http://www.users.ncfcomm.com/ultrafunairsports Challenger Owners E-mail list and Website Administrator http://www.users.ncfcomm.com/challenger N.E. Nebraska Flying Club http://www.users.ncfcomm.com/nnfc ________________________________________________________________________________
From: "Robert Haines" <robertsjunk(at)hotmail.com>
Subject: room for gauges
Date: Jul 06, 2000
----- Original Message ----- Hello gang, I have ordered my gauges, they include... ...that spells no room... ...Gary r. voigt Gary, It's seems that everyone agrees that a EIS is the best way to go. But in your message, you state that you have ordered your gages, so I assume that it's a little too late to completely change your course. My suggestion is to get creative placing your gages. The thermometer and compass don't have to be on the panel (unless they are only panel mountable). I like how Piper sticks these on the windshield post. Also, if you are only going to use the Hobbs for scheduling maintenance, stick that somewhere else as well. This is somewhat tongue-in-cheek but some hot-rods/muscle-cars put their tachometer on the hood right in front of the driver. Try that. :) Robert Haines SlingShot in progress St. Louis, MO http://roberthaines.tripod.com ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jul 06, 2000
Subject: Re: Clevis pins source
When I went looking for a set of spare pins I dug out some that were purchased at Sun 'N Fun the year before. Several were too long so I decided to just whack them off and be happy. About the third swipe with a hacksaw I noticed that all of the hacksaw blade teeth were gone. The point is that the hardness of the pins may vary significantly. I would prefer to have those hard ones and be careful of any available at hardware stores, lawnmower shops etc. Duane the plane in Tallahassee, FireFly, 447, Ivo ________________________________________________________________________________
Date: Jul 05, 2000
From: Woody <duesouth(at)quik.com>
Subject: Re: flaps releasing
> >OK > >But when you are flying with full flaps you will be flying level with a >LOT of power, no power and pointed down BIG TIME or some where in between. >In this mode when you go to zero flaps your angle of attack is reduced and >you will likely pass your stall speed very quickly. The angle of attack is >reduced enough that you will not stall unless you yank the stick back and >cause it to stall. If you are flying full flaps you will probably be at a very reduced power level other wise why would you have the flaps full down unless you use the first notch for take off. Usually you do not use full flaps to take off with. When you go to zero flaps instantaniously you are well below stall speed instantaniously. ________________________________________________________________________________
From: "erich_weaver(at)urscorp.com
by smtp102.urscorp.com (Lotus Domino Release 5.0.2c (Intl)) with ESMTP id 2000070616205537":11349(at)matronics.com;
Subject: Re: EIS options
Date: Jul 06, 2000
2000) at 07/06/2000 04:28:24 PM, Itemize by SMTP Server on SMTP102/URSCorp(Release 5.0.2c (Intl)|2 February 2000) at 07/06/2000 04:20:55 PM, Serialize by Router on SMTP102/URSCorp(Release 5.0.2c (Intl)|2 February 2000) at 07/06/2000 04:20:58 PM, Serialize complete at 07/06/2000 04:20:58 PM Hey guys Am planning on ordering EIS and re-doing my instrument panel. Found out that within the next weekor so, a new EIS model will be available for the 912 that allows altitude and air speed as options for those willingto shell out more $ (altitude and airspeed previously available only on 2-stroke EIS model). I really like the idea of having an "all in one" instrument, but got me to thinking..... do I really want to depend on the EIS for airspeed, the single most critical display? Seems entirely posible that an in-flight electrical problem would leave me hanging with no airspeed indicator. Furthermore, it seems that my existing mechanical airspeed gauge is very unlikely to have a total failure in flight, and so whats the point of spending $ to use the EIS as a backup airspeed indicator? What do you guys think? Decisions, decisions.... Erich Weaver erich_weaver(at)urscorp.com 5383 Hollister Avenue, Suite 120 Santa Barbara, California 93111 805-683-0200 805-683-0201 fax ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
Subject: EIS options
Date: Jul 06, 2000
Airspeed is the ONE instrument I wanted to be analog on my plane. Too hard to get the numbers to register, when they're really needed. Grand Rapids sells an analog airspeed indicator for cost ($110, and it's USA made) so they have a complete package. J.D. Stewart UltraFun AirSports http://www.users.ncfcomm.com/ultrafunairsports Challenger Owners E-mail list and Website Administrator http://www.users.ncfcomm.com/challenger > > Hey guys > Am planning on ordering EIS and re-doing my instrument panel. Found out > that within the next weekor so, a new EIS model will be available for the > 912 that allows altitude and air speed as options for those > willingto shell > out more $ (altitude and airspeed previously available only on > 2-stroke EIS > model). I really like the idea of having an "all in one" instrument, but > got me to thinking..... do I really want to depend on the EIS for > airspeed, > the single most critical display? Seems entirely posible that an > in-flight > electrical problem would leave me hanging with no airspeed indicator. > Furthermore, it seems that my existing mechanical airspeed gauge is very > unlikely to have a total failure in flight, and so whats the point of > spending $ to use the EIS as a backup airspeed indicator? > > What do you guys think? > Decisions, decisions.... > > Erich Weaver > erich_weaver(at)urscorp.com > 5383 Hollister Avenue, Suite 120 > Santa Barbara, California 93111 > > 805-683-0200 > 805-683-0201 fax > ________________________________________________________________________________
From: BILLBEAM(at)aol.com
Date: Jul 06, 2000
Subject: Re: John H Is Home, He Needs Some Help
John H. Does the trailer absolutely have to be enclosed? What about a car hauler or even a roll-back? I'll ask some guys around here. Bill Beams ________________________________________________________________________________
From: "Dan Ahearn" <dahearn(at)home.com>
Subject: Re: EIS options
Date: Jul 07, 2000
I find the analog Airspeed indicator much better in the patttern. It's easier to scan the position of the needle. With a Hud, well never mind :) I agree with the concerns of power failure. Dan ----- Original Message ----- From: "erich_weaver(at)urscorp.com by smtp102.urscorp.com (Lotus Domino Release 5.0.2c (Intl)) with ESMTP id do I really want to depend on the EIS for airspeed, > the single most critical display? Seems entirely posible that an in-flight > electrical problem would leave me hanging with no airspeed indicator. ________________________________________________________________________________
Date: Jul 07, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: room for gauges
My Hobbs meter sits on a little rubber mounted bracket between the left rear spar carry-through, and the left rear motor mount bracket. Works fine, is close to the wind switch that turns it off and on, and keeps it off the panel and out of the way. Richard Pike MKIII N420P (420ldPoops) > >----- Original Message ----- >Hello gang, I have ordered my gauges, they include... >...that spells no room... >...Gary r. voigt > >Gary, > >It's seems that everyone agrees that a EIS is the best way to go. But in >your message, you state that you have ordered your gages, so I assume that >it's a little too late to completely change your course. > >My suggestion is to get creative placing your gages. The thermometer and >compass don't have to be on the panel (unless they are only panel >mountable). I like how Piper sticks these on the windshield post. Also, if >you are only going to use the Hobbs for scheduling maintenance, stick that >somewhere else as well. > >This is somewhat tongue-in-cheek but some hot-rods/muscle-cars put their >tachometer on the hood right in front of the driver. Try that. :) > >Robert Haines >SlingShot in progress >St. Louis, MO >http://roberthaines.tripod.com > ________________________________________________________________________________
Date: Jul 06, 2000
From: b young <byoung(at)brigham.net>
Subject: Re: Kolb-List Digest: 17 Msgs - 07/05/00
<< if you use a wide strip material for your antena and cut it at an angle you ...[snip].... that has a part tuned to 24" and a part that is tuned to 23 inches and everywhere in between. >> ,, when i mentioned the copper foil antenna i had forgot to mention the angle cut on the ends... >> How much of an angle, guys? for 1/2 inch wide copper foil tape the short side should be about 3/4 inches shorter than the long side. ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 07, 2000
Subject: Re: room for gauges
In a message dated 7/7/00 5:01:24 AM, richard(at)BCChapel.org writes: << My Hobbs meter sits on a little rubber mounted bracket between the left rear spar carry-through, and the left rear motor mount bracket. Works fine, is close to the wind switch that turns it off and on, and keeps it off the panel and out of the way. >> Continuing with the "not enough panel room" thread I finally got my Microair transceiver to fit in the panel. To accomplish that feat I put it in the hole where my quad engine gauge was (EGT, EGT, CHT, CHT). Then I purchased a 2 inch EGT/EGT gauge and stuck that where the water temp gauge used to be. Bottom line is now I have no CHT or water temperature. Would like to have at least one of those indicators. There is not enough room left for even a two incher so I am wondering if there is a tiny temp gauge I can get for either the CHT or water temperature. It could even be an idiot light I guess. Couldn't find one in LEAF or CPS catalogs. Any ideas? Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
From: "Wood, John T." <woodjt(at)spawar.navy.mil>
Subject: room for gauges
Date: Jul 07, 2000
Bill; They make a single 2" with EGT and CHT. Use your PTO since it is usually the hottest. Try Aircraft Spruce or CPS. Can you post a picture of you panel? One of the smart kolb people may be able to help with your space problem. John -----Original Message----- From: WGeorge737(at)aol.com [mailto:WGeorge737(at)aol.com] Sent: Friday, July 07, 2000 8:22 AM Subject: Re: Kolb-List: room for gauges In a message dated 7/7/00 5:01:24 AM, richard(at)BCChapel.org writes: << My Hobbs meter sits on a little rubber mounted bracket between the left rear spar carry-through, and the left rear motor mount bracket. Works fine, is close to the wind switch that turns it off and on, and keeps it off the panel and out of the way. >> Continuing with the "not enough panel room" thread I finally got my Microair transceiver to fit in the panel. To accomplish that feat I put it in the hole where my quad engine gauge was (EGT, EGT, CHT, CHT). Then I purchased a 2 inch EGT/EGT gauge and stuck that where the water temp gauge used to be. Bottom line is now I have no CHT or water temperature. Would like to have at least one of those indicators. There is not enough room left for even a two incher so I am wondering if there is a tiny temp gauge I can get for either the CHT or water temperature. It could even be an idiot light I guess. Couldn't find one in LEAF or CPS catalogs. Any ideas? Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 07, 2000
Subject: Re: room for gauges
In a message dated 7/7/00 5:22:46 PM, woodjt(at)spawar.navy.mil writes: << They make a single 2" with EGT and CHT. Use your PTO since it is usually the hottest. Try Aircraft Spruce or CPS. Can you post a picture of you panel? One of the smart kolb people may be able to help with your space problem. >> Hey John, I'm committed to the dual EGTs as they are the prime indictor of engine health. They indicate carb problems, intake or exhaust leaks, etc. My web page does show my panel as it was. Just substitute the radio for the quad gauge and the dual EGT for the water temp. Bill G ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 07, 2000
Subject: Re: room for gauges
In a message dated 7/7/00 5:22:46 PM, woodjt(at)spawar.navy.mil writes: << They make a single 2" with EGT and CHT. Use your PTO since it is usually the hottest. Try Aircraft Spruce or CPS. Can you post a picture of you panel? One of the smart kolb people may be able to help with your space problem. >> Forgot to give the URL for my page. It is: Bill George's Kolb Pg. Bill ________________________________________________________________________________
From: "Jim Benson" <jimben(at)clear.lakes.com>
Subject: Re: John H Is Home, He Needs Some Help
Date: Jul 07, 2000
----- Original Message ----- From: John Hauck <hawk36(at)mindspring.com> Sent: Thursday, July 06, 2000 7:22 PM Subject: Kolb-List: John H Is Home, He Needs Some Help > > Hi Gang: > > Home again. Trying to get all the paperwork together for > the insurance company, find an inclosed 24 ft long or > longer (inside measurement) trailer, 5th wheel or bumper > hitch type. > John: I may have what you need in the line of a trailer, although it is here in Minnesota, fairly close to your flight route to Alaska. It is a 26' enclosed Pace American with tandem axle with trailer brakes. It needs a 2 5/16" ball hitch. It is 8 1/2' wide. I recently purchased this to haul my Mark III to Phoenix this coming winter, but it would be available for a couple of months if need be. I live in Glencoe, MN, which is about 50 miles west of Mpls. If this may be of interest to you, you can e-mail me or let know over the Kolb-list, whatever is convenient. My phone is 320-864-5257. Jim Benson 407 13th Street E. Glencoe MN 55336-1302 Mark III - 224, 68.1 hrs. > > ________________________________________________________________________________
Date: Jul 07, 2000
From: John Hauck <hawk36(at)mindspring.com>
Subject: Trailer Support for Miss P'fer
Howdy Gang: As of right now, I have a trailer lined up to retrieve Miss P'fer and my personal gear from Muncho Lake, BC. A friend and fellow retired Army Aviator has offered me his 24 ft inclosed trailer. Am driving down to Enterprise, Al, in the morning to pick it up and get it ready for the trip. I want all of you to know how much I appreciate your concern and support. I would like to answer each email personnaly and individually, but I am pressed for time and just can not do that now. The clock is ticking. Monday after next the Swiss proprietor of the Northern Rockies Lodge will start charging me $20.00 per day. That adds up quick, even in Canadian dollars. If I get out of here Monday I will probably arrive Muncho Lake 8 days later if I have no problems enroute. A couple days at Muncho to get loaded, squared away, and a little rest, then back down the highway to Alabama. Trip will involve approximately 7,600 miles in its entirety. One high light will be a trip to the Liard River Hot Springs about 25 miles north of Muncho. The water is so hot you have to get down stream from the source to keep from getting boiled like a lobster. However, it even makes old bones and muscles feel good. Again, thanks for your help and support. Makes an old guy feel good to know he has so many friends out there. Maybe I can make it all up to you all one of these days. I am sorry we (me and Miss P'fer) could not have finished our flight. Everything was going so good. However, we still have an unofficial record from the 1994 flight. No one has come close to that flight in any type of aircraft that I know of. I have a feeling it will stand for a long time. A tribute to our little Kolb airplanes that can do just about anything we want them to do. They are safe, strong, fun, and for the most part, will always get you home. :-) Even the best horses get sore ankles once in a while. Thanks gang, john h PS: Do not know if I will have time to make Oshkosh this year. If I do not make it, I will see you all in Lakeland or Osh next year. ________________________________________________________________________________
Date: Jul 08, 2000
Subject: Mark III Parts for Sale
From: Will M Tatham <wmtatham(at)juno.com>
A friend of mine died in an accident in his Mark III about a year ago. He was flying with a buddy of his at the time of the crash and the cause remains a baffling mystery. This guy was a very cautious pilot and no problem was found in the airplane. A machinist inspector by trade, this guy was meticulous in his building technique. He was the type that, if the covering wasn't just right (i.e.-perfect), he'd pull it off and start over. And this wasn't done for show, he just wanted it done right. This was his first homebuilt project and a real tribute to his skill. Tragically, he left behind a wife and a couple young kids. The widow asked me to handle selling his airplane stash so I'll list it here for your consideration. Contact me for prices. Again, all parts are new surplus from the Mark III project: + tubing + x .035 x 12' 1 x .058 x 12' 6" full-length spar some 5/16 + other + Mikuni dual fuel pump set of gear legs good supply of spark plugs clecos and pliers misc. Stits coatings 1, 2 & 3" fabric tapes fuselage bottom skid vertical speed indicator 2 " opening (used) ________________________________________________________________________________
Date: Jul 08, 2000
From: Woody <duesouth(at)quik.com>
Subject: Re: Mark III Parts for Sale
> >Please send me a price list Woody >+ tubing + > x .035 x 12' >1 x .058 x 12' >6" full-length spar >some 5/16 > >+ other + >Mikuni dual fuel pump >set of gear legs >good supply of spark plugs >clecos and pliers >misc. Stits coatings >1, 2 & 3" fabric tapes >fuselage bottom skid >vertical speed indicator 2 " opening (used) > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: 447
Date: Jul 08, 2000
Thought this may be of some interest to you 2-strokers out there. This is in KitPlanes, June, 2000, page 36, lower right side of the page................"Hill modified the Rotax 447 with ceramic-coated pistons and combustion chamber porting, and he installed a lightweight forged piston, pin and rod bearing. Hill notes that the basic concept of ceramic coating has been used by NASCAR racing for a dozen years. He reports a fuel savings of 22% at the higher rpm where the Rotax is designed to operate. He has observed a 50 lower CHT and an increase of 300 rpm. He feels that the lighter weight reciprocating mass should increase engine life even with higher rpm." Enjoy. Big Lar. ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Articles
Date: Jul 08, 2000
In Ultralight Flying for July 2000, is a good article by "Lister" Vic Worthington from Wyoming, about the water based fabric covering system. Good article, and serious food for thought. Thanks Vic. Also, while I'm on articles, in Flying magazine for July 2000, in an article called "Aftermath, Out of the Frying Pan" by Peter Garrison is an interesting comment. The article starts on page 111, and at the end of page 112, he's talking about ultralights with BRS chutes............."If one can trust the BSR (sic) "saves" list, however, parachutes seem to have been a great boon to recreational aviation. The number of losses of control and structural failures is astonishing - and those are only the airplanes that happened to have parachutes. Either many recreational airplanes must be very poorly made or maintained, or many of their pilots are very inept. Come to think of it, perhaps that's why pilot training, pilot's licenses, and airframe and engine certification were invented in the first place." The bloody arrogance of the man is astonishing. What do YOU think ?? Big Lar. ________________________________________________________________________________
From: aquila33(at)webtv.net (dann mann)
Date: Jul 08, 2000
Subject: Re: 447
These claims sound realistic to me. Perhaps the fuel savings is slightly exagerrated. The Rotax 447 is basically a snowmobile engine. I am sure the sled guys found out a long time ago how to wring some extra ponies out of them. In modern racing motorcycles to get 65 hp out of a motor like this would be reasonable and still have some longevity. That would involve the lightweight pistons and rods and some very accurate carburetion. The 250cc grand prix racing motorcycles are capable of nearly 80 hp at about 12,000 rpm and they really abuse these things in the longer races. Engine failures are not too common. Dan ________________________________________________________________________________
Date: Jul 08, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Articles
Lar, I am not suprised by his reaction to the BRS "save" reports. He is probably a general aviation pilot so he has some bias to start with. Then the BRS claims are just that. They "claim" a "save" every time a chute is deployed without a death. In addition to that, BRS uses second person reports. Further, a lot of the reports came from the earlier days of ultralighting, when his assumtions where probably true. John Jung Larry Bourne wrote: > > snip.... > Also, > while I'm on articles, in Flying magazine for July 2000, in an article > called "Aftermath, Out of the Frying Pan" by Peter Garrison is an > interesting comment. The article starts on page 111, and at the end of page > 112, he's talking about ultralights with BRS chutes............."If one can > trust the BSR (sic) "saves" list, however, parachutes seem to have been a > great boon to recreational aviation. The number of losses of control and > structural failures is astonishing - and those are only the airplanes that > happened to have parachutes. Either many recreational airplanes must be > very poorly made or maintained, or many of their pilots are very inept. > Come to think of it, perhaps that's why pilot training, pilot's licenses, > and airframe and engine certification were invented in the first place." > The bloody arrogance of the man is astonishing. What do YOU think ?? > Big Lar. ________________________________________________________________________________
From: "Waligroski, Greg" <gwaligro(at)ball.com>
Subject: CHT gauge space
Date: Jul 08, 2000
There is not enough room left for even a two incher so I am wondering if there is a tiny temp gauge I can get for either the CHT or water temperature. It could even be an idiot light I guess. Couldn't find one in LEAF or CPS catalogs. Any ideas? Bill George Mk-3 582 "C" Powerfin Bill, I used a CHT/EGT gauge and rigged a switch from the 2 CHT and 2 EGT senders through a Dual Pole Dual Throw (DPDT) switch (small Radio Shack one) and toggle between reading the CHT/EGT of the rear cylinder and then the front cylinder. Seems to work fine. I typically leave it reading the hotter of the two (front) and check the other occaisionally. I put the toggle switch near my throttle so when that hand gets bored I just flick the switch back and forth.......If you want I can send you a wiring chart for doing it. Gregg Waligroski Kolb'n in Colorado ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Jul 08, 2000
Subject: Re: 447
"Hill modified the Rotax 447 with ceramic-coated pistons > and combustion chamber porting, and he installed a lightweight forged > piston, pin and rod bearing. Hill notes that the basic concept of ceramic > coating has been used by NASCAR racing for a dozen years. He reports a fuel > savings of 22% at the higher rpm where the Rotax is designed to operate. He > has observed a 50 lower CHT and an increase of 300 rpm. He feels that the > lighter weight reciprocating mass should increase engine life even with > higher rpm." At what EGT? J.Baker ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: CHT gauge space
Date: Jul 08, 2000
I did exactly the same thing on Vamoose, though in my case it hasn't been run yet. Before doing this, I called Westach to see if it was OK, and the engineer I talked to said fine, go ahead. Shouldn't be any problem. Wiring is easy - bring a sensor output wire to each of the outer terminals on the switch, ( hold the switch vertically, and figure the top and bottom leads as "outer." ) and take the center wire of the switch to the gauge. Best to have an "on - on" switch with no "off" position, though an "on-off-on" would work. Big Lar. ----- Original Message ----- From: Waligroski, Greg <gwaligro(at)ball.com> k-3 582 "C" Powerfin > > > Bill, I used a CHT/EGT gauge and rigged a switch from the 2 CHT and 2 EGT > senders through a Dual Pole Dual Throw (DPDT) switch (small Radio Shack one) > and toggle between reading the CHT/EGT of the rear cylinder and then the > front cylinder. Seems to work fine. I typically leave it reading the > hotter of the two (front) and check the other occaisionally. I put the > toggle switch near my throttle so when that hand gets bored I just flick the > switch back and forth.......If you want I can send you a wiring chart for > doing it. > > Gregg Waligroski > Kolb'n in Colorado > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: 447
Date: Jul 08, 2000
He doesn't say. I copied the article verbatim, but now you've got me thinking. Ha Ha. Ceramic coating reflects heat from the piston doesn't it ?? Wouldn't that allow higher EGT's, and more efficient running ?? Or am I all wet - again ?? ----- Original Message ----- From: Jim Baker <jlbaker(at)telepath.com> Sent: Saturday, July 08, 2000 2:47 PM Subject: Re: Kolb-List: 447 > > "Hill modified the Rotax 447 with ceramic-coated pistons > > and combustion chamber porting, and he installed a lightweight forged > > piston, pin and rod bearing. Hill notes that the basic concept of ceramic > > coating has been used by NASCAR racing for a dozen years. He reports a fuel > > savings of 22% at the higher rpm where the Rotax is designed to operate. He > > has observed a 50 lower CHT and an increase of 300 rpm. He feels that the > > lighter weight reciprocating mass should increase engine life even with > > higher rpm." > > At what EGT? > > > J.Baker > > ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 08, 2000
Subject: Re: CHT gauge space
In a message dated 7/8/00 9:49:26 PM, gwaligro(at)ball.com writes: << Bill, I used a CHT/EGT gauge and rigged a switch from the 2 CHT and 2 EGT senders through a Dual Pole Dual Throw (DPDT) switch (small Radio Shack one) and toggle between reading the CHT/EGT of the rear cylinder and then the front cylinder. Seems to work fine. I typically leave it reading the hotter of the two (front) and check the other occaisionally. >> A definite possibility. However, I'm kind of hung up on being able to look at the two EGTs at the same time. Old airline habit I guess. Must be great weather for Kolb'n in Colorado. :-) Bill ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 08, 2000
Subject: Re: CHT SENDER UNDER A HEAD BOLT
Anybody done this?? [R-503 DCDI]. Work PK? Howard Shackleford FS I SC ________________________________________________________________________________
Date: Jul 08, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: 447
I am having trouble remembering much of anything...but if heat is conducted out of the piston through the sides and piston skirt from the piston to the cylinder walls, through the piston side surface, then a ceramic coating on the piston sides would seem counterproductive. But maybe a ceramic coating on the piston dome would be helpful? Comments? Richarde Pike MKIII N420P 420ldPoops) > >He doesn't say. I copied the article verbatim, but now you've got me >thinking. Ha Ha. Ceramic coating reflects heat from the piston doesn't it >?? Wouldn't that allow higher EGT's, and more efficient running ?? Or am I >all wet - again ?? > >----- Original Message ----- >From: Jim Baker <jlbaker(at)telepath.com> >To: >Sent: Saturday, July 08, 2000 2:47 PM >Subject: Re: Kolb-List: 447 > > >> >> "Hill modified the Rotax 447 with ceramic-coated pistons >> > and combustion chamber porting, and he installed a lightweight forged >> > piston, pin and rod bearing. Hill notes that the basic concept of >ceramic >> > coating has been used by NASCAR racing for a dozen years. He reports a >fuel >> > savings of 22% at the higher rpm where the Rotax is designed to operate. >He >> > has observed a 50 lower CHT and an increase of 300 rpm. He feels that >the >> > lighter weight reciprocating mass should increase engine life even with >> > higher rpm." >> >> At what EGT? >> >> >> J.Baker >> >> ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: 447
Date: Jul 08, 2000
-----Original Message----- From: Richard Pike <richard(at)BCChapel.org> Date: Saturday, July 08, 2000 9:17 PM Subject: Re: Kolb-List: 447 > >I am having trouble remembering much of anything...but if heat is conducted >out of the piston through the sides and piston skirt from the piston to the >cylinder walls, through the piston side surface, then a ceramic coating on >the piston sides would seem counterproductive. But maybe a ceramic coating >on the piston dome would be helpful? >Comments? >Richarde Pike >MKIII N420P 420ldPoops) The idea with the ceramic coating is that it keeps the heat out of the piston entirely, and in the charge where it can do work. this is why it can increase fuel efficiency for a given output, and increase top RPM. If the heat doesn't get into the piston then you dont need to get it out, so coating the sides is helping keep the heat out not keeping it in. Topher ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: 447
Date: Jul 08, 2000
From what I've read elsewhere, I believe the ceramic coating IS on the dome. I didn't ceramic coat my own pistons, cause it was just getting to be too much. You have to stop somewhere. The Maule pistons did come from the factory with teflon coated skirts, though, and this is supposed to reduce friction too. Be interesting to see how well they hold up. Lar. ----- Original Message ----- From: Richard Pike <richard(at)BCChapel.org> Sent: Saturday, July 08, 2000 7:16 PM Subject: Re: Kolb-List: 447 > > I am having trouble remembering much of anything...but if heat is conducted > out of the piston through the sides and piston skirt from the piston to the > cylinder walls, through the piston side surface, then a ceramic coating on > the piston sides would seem counterproductive. But maybe a ceramic coating > on the piston dome would be helpful? > Comments? > Richarde Pike > MKIII N420P 420ldPoops) > > > > >He doesn't say. I copied the article verbatim, but now you've got me > >thinking. Ha Ha. Ceramic coating reflects heat from the piston doesn't it > >?? Wouldn't that allow higher EGT's, and more efficient running ?? Or am I > >all wet - again ?? > > > >----- Original Message ----- > >From: Jim Baker <jlbaker(at)telepath.com> > >To: > >Sent: Saturday, July 08, 2000 2:47 PM > >Subject: Re: Kolb-List: 447 > > > > > >> > >> "Hill modified the Rotax 447 with ceramic-coated pistons > >> > and combustion chamber porting, and he installed a lightweight forged > >> > piston, pin and rod bearing. Hill notes that the basic concept of > >ceramic > >> > coating has been used by NASCAR racing for a dozen years. He reports a > >fuel > >> > savings of 22% at the higher rpm where the Rotax is designed to operate. > >He > >> > has observed a 50 lower CHT and an increase of 300 rpm. He feels that > >the > >> > lighter weight reciprocating mass should increase engine life even with > >> > higher rpm." > >> > >> At what EGT? > >> > >> > >> J.Baker > >> > >> > > ________________________________________________________________________________
From: "Robert" <robertsjunk(at)hotmail.com>
"Kolb-List Digest List"
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
Date: Jul 09, 2000
(...The article starts on page 111.........."If one can trust the BSR (sic) "saves" list, however, parachutes seem to have been a great boon to recreational aviation....Either many recreational airplanes must be very poorly made or maintained, or many of their pilots are very inept... Big Lar.) The real question is how many Kolbs fall out of the sky per year. That would be a very interesting piece of information. Robert Haines SlingShot Saint Louis, MO
http://roberthaines.tripod.com ________________________________________________________________________________
From: "Robert" <robertsjunk(at)hotmail.com>
"Kolb-List Digest List"
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
Date: Jul 09, 2000
(...The article starts on page 111.........."If one can trust the BSR (sic) "saves" list, however, parachutes seem to have been a great boon to recreational aviation....Either many recreational airplanes must be very poorly made or maintained, or many of their pilots are very inept... Big Lar.) The real question is how many Kolbs fall out of the sky per year. That would be a very interesting piece of information. Robert Haines SlingShot Saint Louis, MO http://roberthaines.tripod.com ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
Date: Jul 09, 2000
Yah, that concerns us directly, doesn't it. But "fall out of the sky" is a touchy phrase. Seems to me that all the Kolb problems I've heard about for the last 2+ yrs that I've been on the list were due to pilot error, or engine stoppage. Does anyone recall an accident caused by a failure of the airframe ?? 'Course, John H.'s recent problem comes to mind, but his landing gear failed on touch down; wasn't really an airframe failure. I'm not jumping you, Robert, but trying to point up what a good airplane we've all chosen. Big Lar. ----- Original Message ----- From: Robert <robertsjunk(at)hotmail.com> Sent: Sunday, July 09, 2000 5:07 AM Subject: Kolb-List: Re: Kolb-List Digest: 17 Msgs - 07/08/00 > > (...The article starts on page 111.........."If one can > trust the BSR (sic) "saves" list, however, parachutes seem to have been a > great boon to recreational aviation....Either many recreational airplanes > must be very poorly made or maintained, or many of their pilots are very > inept... > Big Lar.) > > > The real question is how many Kolbs fall out of the sky per year. That > would be a very interesting piece of information. > > Robert Haines > SlingShot > Saint Louis, MO > http://roberthaines.tripod.com > > ________________________________________________________________________________
Date: Jul 09, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
Was not the origianl Kolb gear either if I correct based upon the post by him. > >Yah, that concerns us directly, doesn't it. But "fall out of the sky" is a >touchy phrase. Seems to me that all the Kolb problems I've heard about for >the last 2+ yrs that I've been on the list were due to pilot error, or >engine stoppage. Does anyone recall an accident caused by a failure of the >airframe ?? 'Course, John H.'s recent problem comes to mind, but his >landing gear failed on touch down; wasn't really an airframe failure. I'm >not jumping you, Robert, but trying to point up what a good airplane we've >all chosen. Big Lar. > > >----- Original Message ----- >From: Robert <robertsjunk(at)hotmail.com> >To: ; Kolb-List Digest List > >Sent: Sunday, July 09, 2000 5:07 AM >Subject: Kolb-List: Re: Kolb-List Digest: 17 Msgs - 07/08/00 > > >> >> (...The article starts on page 111.........."If one can >> trust the BSR (sic) "saves" list, however, parachutes seem to have been a >> great boon to recreational aviation....Either many recreational airplanes >> must be very poorly made or maintained, or many of their pilots are very >> inept... >> Big Lar.) >> >> >> The real question is how many Kolbs fall out of the sky per year. That >> would be a very interesting piece of information. >> >> Robert Haines >> SlingShot >> Saint Louis, MO >> http://roberthaines.tripod.com >> >> > > ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Rotax 477 quiz (round 3)
Date: Jul 09, 2000
Hi Gang, More data on my trouble shooting and lots more questions. Last time I completely eliminated the fuel delivery as a possible culprit to my low RPM. The prop pitch and mixtures were then next plan of attack. Also the main jet was a 185 whereas the "chart" says I need a 150 to 155. Yesterday I burned through a whole tank of gas, a little at a time, to get the following results. I put in the 155 main (and replaced the needle jet with the same size but new) 4500 RPM max 1125 EGT 4000 RPM 950 egt 3500 RPM 900 egt Next try 160 main and an 11g2 needle (set full rich) 4500 RPM max 1090 egt 4000 RPM 950 egt 3500 RPM 925 egt Now my recollection said I was shooting for 1100 EGT and i assumed that was for the full rpm range. I was still not happy with max RPM even though the temp was good at full throttle so I went to the prop. It's an Ivo Prop ground adjustable. Once I figured out which way to turn the adjustment I turned it in 1.25 turns from the "natural pitch" (where the adjustment shaft feels free of any load from twisting prop blades). I didn't have a protractor so I'll give the adjustments in number of turns in for now. The Max RPM went up a lot but I don't now how much because I throttled back when the EGT went to 1200 and cht to 410 (I chickened out!) at 4500 it was 1075 egt 4000 rpm 1050 egt 3500 rpm 1010 egt Went to the 165 main and 15k2 needle (stock set up) to get the full throttle temp under control 5200 RPM (max) 1150 egt (425 cht!) Repitched to 1.75 turns in and put in the 185 main that was in before. 5300 rpm 1125 egt 5000 rpm 1100 egt 4000 rpm 975 egt Well this is getting long so I'll skip some and show the last setting. Pitch in 4.5 turns 185 main 15k2 (set rich) 6000 RPM max 1180 egt 5500 rpm 1150 egt 5000 rpm 1100 egt 4500 rpm 1050 egt 4000 rpm 1000 egt 3000 rpm 850 egt Now this seems close to normal. But I need some help on what normal is... My CHT was often 425, the CPS book says 325 to 375 is normal but I'm running tied down to the ground and its 95 degrees out. Is 425 normal? The CPS book on page 171 says above 1100 egt is too lean (below is too rich) on page 211 it says above 1200 is lean (and below is rich) (which is it?). Is my 1180 egt at 6000 rpm good or perilously hot? Is the fact the temps drop steadily with RPM until they're in the mud at 3000 rpm normal or should I be trying for 1100 (or 1200?) throughout the range. Is 6000 RPM a good max RPM static (the book says 6250 RPM at full throttle but that might mean at climb when the props unloaded)? Why do I need a 185 main jet to stay below 1200 egt (when the chart says 165 x factors for my 1900 feet elevation and 95 degrees is a 150 -155) Is that normal? Is my carb so far out of whack? Well that's a lot of questions and if you've stuck with it so far...Thanks. It really helps to know you guys are here and I'm not doing this uninformed or isolated. Thanks for sharing your advice. -Peter Hudson- ________________________________________________________________________________
Date: Jul 09, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: CHT SENDER UNDER A HEAD BOLT
> >Anybody done this?? [R-503 DCDI]. Work PK? > >Howard Shackleford I'll suggest caution about removing and replacing one head-bolt in an engine with any time on it. Overhaul procedures on many engines call for specific tightening sequences to certain torques . . . sometimes followed up by a retightening after first few hours. These procedures are generated to avoid passing undue stresses to bolts that fall (or are driven) outside specific stress boundries. The removal and replacement of a single bolt might put this or other bolts outside acceptable boundries by upsetting a prescribed tightening sequence. Check with someone who knows the engine VERY WELL before you do this. From an instrumentation perspective, a thermocouple gasket under the spark plug is ALWAYS safe, easy to repair and will probably read hotter thereby giving a more useful reading of max CHT. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Jul 09, 2000
From: Richard Swiderski <swidersk(at)digital.net>
Subject: Re: Rotax 532/SuziAir
Bill, Was surfing net today & came across this address ( Mailgate.ORG Web Server: rec.aviation.ultralight) that has several pieces on SuziAir engine & planes with it for sale. I personally am going with the Raven system. I looked at both at Sun & Fun. SuziAir had some exagerated statistics & claims in my opinion. Jeron at Raven, has proven to me to be a man of integrety, he has gone way out of his way to help me. He is very knowledgeable and has the best method of dealing with resonance. ...Richard Swiderski WingManBill2(at)aol.com wrote: > > Thanks Richard for the info, choosing an engine is really the hardest part I > think of this whole project! I really think I'm getting away from the two > stroke engine and heading toward the 4 stroke regardless of cost, think i'm > just gonna bite the bullet and get a auto conversion, really lookin hard at > the SuziAir right at the moment! Anybody out there using the SuziAir on a > Kolb Mark III or similar aircraft? > ________________________________________________________________________________
From: "jay" <jdewberry(at)peoplepc.com>
Subject: Re: Rotax 477 quiz (round 3)
Date: Jul 09, 2000
I would suggest, make sure your tach is reading right. Verify it with a Tiny Tach. I like to keep temps between 1050 and 1100 for all throttle settings between cruise and WOT. It is normal for the egt to go sky high when you take prop pitch out. It is not normal to run a 180 jet in a 447! Iwould take the carb off and tear down-clean all the passages. I would make sure the intake manifold is sealed good. You need to perform a leak down test to see if you have air leaks in the case, or anywhere. Jay TN ----- Original Message ----- From: Peter Hudson <phudson(at)iwvisp.com> Sent: Sunday, July 09, 2000 4:23 PM Subject: Kolb-List: Rotax 477 quiz (round 3) > > Hi Gang, > > More data on my trouble shooting and lots more questions. > > Last time I completely eliminated the fuel delivery as a possible culprit to > my low RPM. The prop pitch and mixtures were then next plan of attack. > Also the main jet was a 185 whereas the "chart" says I need a 150 to 155. > > Yesterday I burned through a whole tank of gas, a little at a time, to get > the following results. > > I put in the 155 main (and replaced the needle jet with the same size but > new) > 4500 RPM max 1125 EGT > 4000 RPM 950 egt > 3500 RPM 900 egt > > Next try 160 main and an 11g2 needle (set full rich) > 4500 RPM max 1090 egt > 4000 RPM 950 egt > 3500 RPM 925 egt > > Now my recollection said I was shooting for 1100 EGT and i assumed that was > for the full rpm range. I was still not happy with max RPM even though the > temp was good at full throttle so I went to the prop. It's an Ivo Prop > ground adjustable. Once I figured out which way to turn the adjustment I > turned it in 1.25 turns from the "natural pitch" (where the adjustment shaft > feels free of any load from twisting prop blades). I didn't have a > protractor so I'll give the adjustments in number of turns in for now. > > The Max RPM went up a lot but I don't now how much because I throttled back > when the EGT went to 1200 and cht to 410 (I chickened out!) > at 4500 it was 1075 egt > 4000 rpm 1050 egt > 3500 rpm 1010 egt > > Went to the 165 main and 15k2 needle (stock set up) to get the full throttle > temp under control > 5200 RPM (max) 1150 egt (425 cht!) > > Repitched to 1.75 turns in and put in the 185 main that was in before. > 5300 rpm 1125 egt > 5000 rpm 1100 egt > 4000 rpm 975 egt > > Well this is getting long so I'll skip some and show the last setting. > > Pitch in 4.5 turns 185 main 15k2 (set rich) > 6000 RPM max 1180 egt > 5500 rpm 1150 egt > 5000 rpm 1100 egt > 4500 rpm 1050 egt > 4000 rpm 1000 egt > 3000 rpm 850 egt > > Now this seems close to normal. But I need some help on what normal is... > > My CHT was often 425, the CPS book says 325 to 375 is normal but I'm > running tied down to the ground and its 95 degrees out. Is 425 normal? > > The CPS book on page 171 says above 1100 egt is too lean (below is too rich) > on page 211 it says above 1200 is lean (and below is rich) (which is it?). > > Is my 1180 egt at 6000 rpm good or perilously hot? > > Is the fact the temps drop steadily with RPM until they're in the mud at > 3000 rpm normal or should I be trying for 1100 (or 1200?) throughout the > range. > > Is 6000 RPM a good max RPM static (the book says 6250 RPM at full throttle > but that might mean at climb when the props unloaded)? > > Why do I need a 185 main jet to stay below 1200 egt (when the chart says 165 > x factors for my 1900 feet elevation and 95 degrees is a 150 -155) Is that > normal? Is my carb so far out of whack? > > Well that's a lot of questions and if you've stuck with it so far...Thanks. > It really helps to know you guys are here and I'm not doing this uninformed > or isolated. Thanks for sharing your advice. > > -Peter Hudson- > > ________________________________________________________________________________
Date: Jul 09, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Rotax 477 quiz (round 3)
Peter, you are doing good. You are correctly analyzing and learning how your engine works, and what it takes to make it work. I love posts like yours, they are genuinely challenging, and really give the rest of us something to think about. I will use this as an excuse to stick my neck out and tell you what I think you ought to do next. Stick a 190 main jet in it and see what happens. I am suspecting that you will see a drop in CHT to down around 375-400 degrees. Your EGT's may drop some at full throttle, but should stay the same from 4500 RPM down, and your present EGT's at 5000 and below are normal, at least I would be very happy with them. Bear in mind that the figures that we want for EGT temperatures are very conservative, and for two reasons: 1.) Our EGT gauges are not the most accurate things in the world, and 2.) We can't afford to play too close to the edge. I have seen EGT's over 1400 degrees with no apparent damage, but unless you are on a high downwind alongside 6,000' of runway, don't do that. I like to keep my 532 between 1150 and 1200 degrees EGT at cruise, recommended, so I won't recommend it to you. If I remember correctly, EGT's vary with ambient air temperature, and CHT's do not. Your 6000 RPM static will get you in the ball park, several listers recommend propping so that the engine hits red line at full throttle in level flight. I am currently running about 200-300 RPM below that, giving away a little climb out, but it sure is nice and quiet at cruise. I am looking at a five year old CPS book, and from the 447 horsepower/torque graph in it, I would want at least 6200 RPM on climb out for best performance. You are probably going to get that if you are turning 6000 RPM static. For your last question, why do you need a bigger jet than the book calls for? Who knows? But what does the spark plug look like? Whenever possible, cross check the EGT's with a spark plug reading, and see if the plugs look like what the EGT tells you they should be looking like. EGT gauges can lie, spark plug readings are harder to fake. Richard Pike MKIII N420P (420ldPoops) > >Hi Gang, > >More data on my trouble shooting and lots more questions. > >Last time I completely eliminated the fuel delivery as a possible culprit to >my low RPM. The prop pitch and mixtures were then next plan of attack. >Also the main jet was a 185 whereas the "chart" says I need a 150 to 155. > >Yesterday I burned through a whole tank of gas, a little at a time, to get >the following results. > >I put in the 155 main (and replaced the needle jet with the same size but >new) > 4500 RPM max 1125 EGT > 4000 RPM 950 egt > 3500 RPM 900 egt > >Next try 160 main and an 11g2 needle (set full rich) > 4500 RPM max 1090 egt > 4000 RPM 950 egt > 3500 RPM 925 egt > >Now my recollection said I was shooting for 1100 EGT and i assumed that was >for the full rpm range. I was still not happy with max RPM even though the >temp was good at full throttle so I went to the prop. It's an Ivo Prop >ground adjustable. Once I figured out which way to turn the adjustment I >turned it in 1.25 turns from the "natural pitch" (where the adjustment shaft >feels free of any load from twisting prop blades). I didn't have a >protractor so I'll give the adjustments in number of turns in for now. > >The Max RPM went up a lot but I don't now how much because I throttled back >when the EGT went to 1200 and cht to 410 (I chickened out!) >at 4500 it was 1075 egt > 4000 rpm 1050 egt > 3500 rpm 1010 egt > >Went to the 165 main and 15k2 needle (stock set up) to get the full throttle >temp under control >5200 RPM (max) 1150 egt (425 cht!) > >Repitched to 1.75 turns in and put in the 185 main that was in before. > 5300 rpm 1125 egt > 5000 rpm 1100 egt > 4000 rpm 975 egt > >Well this is getting long so I'll skip some and show the last setting. > >Pitch in 4.5 turns 185 main 15k2 (set rich) > 6000 RPM max 1180 egt > 5500 rpm 1150 egt > 5000 rpm 1100 egt > 4500 rpm 1050 egt > 4000 rpm 1000 egt > 3000 rpm 850 egt > >Now this seems close to normal. But I need some help on what normal is... > >My CHT was often 425, the CPS book says 325 to 375 is normal but I'm >running tied down to the ground and its 95 degrees out. Is 425 normal? > >The CPS book on page 171 says above 1100 egt is too lean (below is too rich) >on page 211 it says above 1200 is lean (and below is rich) (which is it?). > >Is my 1180 egt at 6000 rpm good or perilously hot? > >Is the fact the temps drop steadily with RPM until they're in the mud at >3000 rpm normal or should I be trying for 1100 (or 1200?) throughout the >range. > >Is 6000 RPM a good max RPM static (the book says 6250 RPM at full throttle >but that might mean at climb when the props unloaded)? > >Why do I need a 185 main jet to stay below 1200 egt (when the chart says 165 >x factors for my 1900 feet elevation and 95 degrees is a 150 -155) Is that >normal? Is my carb so far out of whack? > >Well that's a lot of questions and if you've stuck with it so far...Thanks. >It really helps to know you guys are here and I'm not doing this uninformed >or isolated. Thanks for sharing your advice. > >-Peter Hudson- > ________________________________________________________________________________
Date: Jul 09, 2000
From: Skip Staub <skipnann(at)earthlink.net>
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
>Seems to me that all the Kolb problems I've heard about for >the last 2+ yrs that I've been on the list were due to pilot error, or >engine stoppage. Does anyone recall an accident caused by a failure of the >airframe ?? > > The real question is how many Kolbs fall out of the sky per year. That > > would be a very interesting piece of information. Catastrophic failures of the airframe can happen even in a Kolb. I never thought that it would happen to me and thought that I would never need a BRS. Engine stoppage never really concerned me as I trusted my flying ability more than I would trust a BRS. My thinking has now changed! When a muffler mounting bolt came loose and went back through the propeller of my UltraStar, causing one blade to shatter, the vibration was so severe as to cause the muffler and carburetor to separate from the engine. A lesser airframe would have shaken itself apart. The potential catastrophic failure that never occurred, but very easily could have, was when the broken prop blade went up into and out the top of the right wing. Two wing ribs were demolished and a very large hole was torn in the wing. Had the prop entered the wing only a few inches further aft, it would have destroyed the aileron and my ability to make a controlled emergency landing, a landing that required a steep turn from a low altitude. I know that when I rebuild the UltraStar, I will do two things differently. One, I will install a BRS, and two, I will install a composite prop rather than a wood prop. Just like some that say that they will never make a gear up landing (and then do) there will be some that say that nothing will ever go back through their prop (and then does). Lucky Skip ________________________________________________________________________________
Date: Jul 09, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Variable Transformers (Variacs) and Shop Safety
>I am moving into that portion of Cozy building which requires the hotwire >cutting of foam. It's been 20+ years since I've had to worry about a >suitable power supply for a hotwire saw (note: remember to whom you loan >tools to). The great extent of my knowledge in regards to such a power >supply is that, Amps kill and Volts heat:) > >So not wanting to hook a light dimmer switch up to the house power supply, I >decided to start looking for a Variable Transformer(Variac), I have located >a company (All Electronics Corp) that is selling 2-types of these Variable >Transformers, URL >(http://www.allelectronics.com/cgi-local/SoftCart.exe/online-store/scstore/c >-Variacs.html?L+scstore+jdcw2965fff8d9f8+963471892). Would you take a look >at the 2-Variacs listed, and tell me if these are suitable of producing in >Safety the heat needed for hotwire cutting the Cozy wing and canard parts. >The Variac that interests me the most is their 5 Amp Variable (Input: 110 >Vac. Output: 0 - 130 Vac) Transformer (#SC-5M). I am also open to >suggestions and other possibilities, but with my children assisting me in >plane building I am not comfortable with the practice of plugging an >non-insulated dimmer switch into an outlet and the other end attached to a >hot wire. > >Could someone please shad some light on this problem: Variacs (an acronym trade name derived from "VARIable AC") are very handy devices for generating a source of adjustable AC voltage in the shop. They can adjust the speed of motor driven power tools, vary the output from small heaters, -AND- many builders have reported success with using VARIACs to control the power to a hot-wire foam cutter. By-in-large, used with understanding and some caution, these critters can be most useful. However, be aware that these are not isolation transformers . . . they have but one winding and operate as sort of an AC potentiometer. Just because the "OUTPUT" is a few, seemingly non-hazardous volts, there are ways they can be mis-wired such that terminal output voltages with respect to earth ground is equal to your 115 vac line voltage. Take a peek at a wiring diagrams I've just uploaded to: http://www.aeroelectric.com/articles/variac.pdf Most VARIACs come already enclosed and internally wired at the factory. However, there are lots of surplus components for sale out there that require the user to mount them in an enclosure and/or wire them up . . . It's not difficult to wire these guys up so that they do not present a hazard for driving your hot-wire cutters or other exposed conductor applications. Further, its always a good idea to operate your shop's wall outlets from a ground fault interrupter . . . they are really inexpensive. One GFI can be wired to supply all of the miscelaneous outlets in your shop. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: WingManBill2(at)aol.com
Date: Jul 09, 2000
Subject: Re: Rotax 532/SuziAir
Does Raven have a handle on mounting their engine to the Kolb Mark III? Would be nice to have a bolt on engine, without having to fabricate things! I'd like to hear more bout what you found with the Raven that you didn't like with the SuziAir! Bill ________________________________________________________________________________
Date: Jul 09, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Rotax 477 quiz (round 3)
Peter, Both those guages are relative to 70 or 75 degrees, I forget which. This means that your correct temperatures are 20 - 25 degrees hotter at 95 than the guages show. Watch out! Further, it is my opinion that an Rotax that requires that much more jet than stock, has something wrong with it. I would try a different carb to be able to rule that out. If it is not the carb, it is probably the engine. An intake leak would be a likely problem. It could be as simple as the pulse line not being tight, or it could be crank seals. Have you checked that the guages/senders are accurate? One more suggestion: Don't fly with it until you solve it. Good luck. John Jung ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 09, 2000
Subject: Re: Rotax 532/SuziAir
In a message dated 7/9/00 5:02:05 PM Eastern Daylight Time, WingManBill2(at)aol.com writes: << Does Raven have a handle on mounting their engine to the Kolb Mark III? Would be nice to have a bolt on engine, without having to fabricate things! >> Raven sent me a picture of his package mounted to a Mk III. Howard Shackleford FS I SC ________________________________________________________________________________
Date: Jul 09, 2000
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: looking for for abs plastic that sky sports sells
I cannot locate the abs black crinkle plastic that skt sports sells for $5.00 a square ft. someone mentioned that they had it, but upon looking in their catalog and calling them they told me they do not sell any such thing, did I get a new rep or does someone have a part #. I should be getting my first flight my kolb in about 6 to 8 weeks. can't wait. thanks, Gary r. voigt Date: Sat, 08 Jul 2000 17:46:37 -0500 From: "Gary r. voigt" <johndeereantique(at)uswest.net> Subject: Re: Kolb-List: (no subject) Jerry, I have a catalog from skysports and I cannot locate the "abs" plastic that you are talking about, I even called them and they told me they do not sell anything like that. do you have a part # you could give me. thanks, Gary r. voigt 952-474-3540 jerryb wrote: > > Sorry I got in late on this. If your going to the trouble of making a > subpanel you might consider making it out of the instrument plastic Sky > Sports sells. The stuff cost about $5 SQ. FT. It is ABS plastic about > 1/8" thick, has wrinkle finish on one side and smooth on the other. Very > easy to work with and looks GREAT. I did this on our FireFly it has worked > out great. > > > > > > Gang, thanks for all the good ideas, if I used them all I never > >would get this fs completed. > >I plan not to cut the original panel out at this time, (I wanna fly) my > >question is; should I cut out the .050 aluminum and fs panel for my > >gauges first then paint, or do I paint the aluminum with black wrinkle > >paint then bond it to the fs panel then cut thru everything at once. > >your information is greatly appreciated. I will send some pics whenI > >get a chance. > > > > thanks, > > Gary r. voigt > > > > > >John Hauck wrote: > > > >> > >> > Flat black works, but I did mine in black wrinkle paint, > >> > it looks nice, and hides cosmetic imperfections pretty well. > >> > There are several companies that you can buy very fancy > >> > wood veneers from also, > >> > kind of whatever rows ur boat. > >> > Richard Pike > >> > > >> > >> Richardo and Gang: > >> > >> I did mine just like Richard. Wrinkle paint on .050 alum > >> sheet. Get wrinkle paint at most auto parts stores. Lay it > >> on thick and use a hair dryer to dry it. It was fun > >> watching the stuff start to wrinkle. Mines been on there 8 > >> years and still looks purty good. > >> > >> john h > >> > > > > > ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Mark III 912 Installation
Date: Jul 09, 2000
Ray---was in Grand Ridge Florida this morning--Glen Rinck's place --he is building a new challenger for a club member--He just finished building Air-Cam-w/2 912's--flew it about 4 hours to assure everything was OK--his policy is to fly at least 10 hours before he turns plane over to owner--new owner insisted--he wanted to go to a fly-in with his new bird---problem developed--could not shut down(1)912---finally got a pair of vice grips and pinched fuel line--temp about 220F---no damage-max 260F If my memory serves me correctly. Two (2) separate systems-by design--but more than obvious ground wire at switch--or wire on engine the problem--just passing on info to u and other 912 owners--may or may not happen --but if it does you know the solution to the problem.Minor if handled correctly! Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Fw: Test Message
Date: Jul 09, 2000
----- Original Message ----- From: Lindy Sent: Sunday, July 09, 2000 8:40 PM Subject: Test Message Can reply to sender on list but every posting-new message in last week-rejected--reason bad address-Checked everything ----nothing seems to be wrong--will watch list to see if this message is posted. Rejected messages were pictures showing 582 split radiator Mod--moved to front of engine---also digital pictures of instrument panel--takeoff-climboutout cruise--purpose was to show test results to others flying the 582 in hot high temp area's what could be done to lower water temp-cylinder head temp. Not trying to impress anyone on list but went through the 7 PSI radiator cap-seal leaking problems-and since mod--have not had any problems. Lindy LA-Lower Alabama ________________________________________________________________________________
From: "R. Harris" <rharris@magnolia-net.com>
Subject: Re: Vacation
Date: Jul 09, 2000
Hey Lar: You still got a ride in L. A, (lower Arkansas) If you you ever get this far east RH MK3 912 Vacation Plans - Prepare DO NOT ACHIVE ________________________________________________________________________________
From: "R. Harris" <rharris@magnolia-net.com>
Subject: Re: Mark III 912 Installation
Date: Jul 09, 2000
RAY: The washers are to get the thrust line correct, which is still a matter of question, however when I built my MKIII Dan at the old Kolb said the front of the engine needed to be 3/4" inch higher than the back,that's where mine is.. But some (J Haulk for one) say the prop arc should be perpendicular to the trailing edge of the wing. Having said that I think you should have good air flow over the tail.. Mine works great.. RH MK3 #233 N 912RH Mark III 912 Installation have a number of > (3 or more) washers between the aluminum angle mounts and the lord > mounts. Some have more fore than aft. ________________________________________________________________________________
From: "R. Harris" <rharris@magnolia-net.com>
Subject: Re: Fw: Test Message
Date: Jul 09, 2000
Lindy, I don't think you can post pics on the list, all of those messages will be rejected, However everything else you wrote has been posted. RH MK3 912 N912RH rharris@magnolia-net.com DO NOT ACHIEVE > Subject: Test Message > Can reply to sender on list but every posting-new message in last > week-rejected ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Jul 09, 2000
Subject: Re: 447
> But maybe a ceramic coating > on the piston dome would be helpful? > Comments? It would, and is. The idea is to keep the heat above the piston where it does useful work and not radiating into the crown. As an insulator, ceramic would be a nice choice. An even better choice is the carbon-carbon matrix piston that will allow temperatures up to 2300F, vice the paltry 8-900 F limits of the current aluminum plugs. Additionally C-C conducts heat much like shuttle tiles.....i.e. it doesn't. Several experimental pistons have been made and used successfully but are frightfully expensive. I believe AMW has a couple of engines running well with them. J.Baker ________________________________________________________________________________
Date: Jul 09, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: 2-Stroke Jetting, Sparkplugs
Spent the afternoon making an addition to the web page. Added some basic concepts of jetting, CHT's EGT's, and how they are affected by prop loads. Also added some pictures of good and bad spark plugs, what to look for, what to avoid. I realize that generalized jetting of 2-strokes and spark plugs is not totally Kolb specific (although I can't understand why anybody would want to fly some other brand...), but maybe it will be of use to somebody. Richard Pike MKIII N420P (420ldPoops) http://www.bcchapel.org/pages/0003/pg11.htm [DEFAULT] BASEURL=http://www.bcchapel.org/pages/0003/pg11.htm [InternetShortcut] URL=http://www.bcchapel.org/pages/0003/pg11.htm Modified=E005D4D91FEABF015B ________________________________________________________________________________
Date: Jul 09, 2000
From: Richard Swiderski <swidersk(at)digital.net>
Subject: Re: Rotax 532/SuziAir
Bill, Yes, Raven has a bolt on engine mount built specifically for kolbs! Check out their website at http://www.raven-rotor.com The most significant thing that Raven has that I feel SuziAir doesn't have is a robust reduction drive. SuziAir uses a gear box used on a 65hp 2-stroke engine. A 4-stroke delivers all of its power in one 1/2 the strokes of an equivilent hp 2-stroke. Therefore, a 4-stroke hits much harder. That is why you don't see composite props on direct drive engines...they break where wood can absorb the increased shock. I would want to see a 130hp 2-stroke gear box on a 65hp 4-stroke, plus gears don't absorb shock like a belt can, SuziAir does have a dampner but it is after the gears. Besides the belt, Raven has a dampner as well. I think it is all around more professionally designed. ...Richard Swiderski WingManBill2(at)aol.com wrote: > > Does Raven have a handle on mounting their engine to the Kolb Mark III? > Would be nice to have a bolt on engine, without having to fabricate things! > I'd like to hear more bout what you found with the Raven that you didn't like > with the SuziAir! > > Bill > ________________________________________________________________________________
From: "PAUL JOHNSON" <pjsquar(at)goodnet.com>
Subject: Re: The UNDULATING Kolb (The Mystry[at least to me])
Date: Jul 09, 2000
To all those Kolb flyer, builders and otherwise enthusiast I have a mystery for you. BACKGROUND: In 1991 I bought a Kolb "Twinstar Mark II", it was totally as it came from Homer around 1990. To make a long story shorter I did a beautiful job of building and had its first flight Nov. 1998. EQUIPMENT; Not being one to build just the minimum airplane and somewhat out of need (the airport is 5000' altitude), I added a few things not per original plan I deemed necessary. I made absolutely no structural changes, however I included and ELT, a battery in the nose cone so I would have power even with and engine out, a floor board out of .050 al, and electrical system of course, Matco heal breaks. Instrument panel consist of and EIS engine monitor, Rocky Mnt. encoder (provides lots of air data information), standard alt. a std. airspeed indicator, hard mounted hand held xceiver and strobes. ENGINE: Partly because of my altitude (5000') and partly because it was available I employed a Rotax 583 engine (note I said a 583). (For those who may not know, a 583 is virtually identical to a 582 except it has the "RAVE" (variable exhaust port geometry system), it has Micuni carburetors and a Ducoti CDI. The perported disadvantage to the 583 is it dose not have "dual ignition") It dose and has performed very well using an 3 bladed IVO ground adjustable prop. Empty weight is 410#. During flight test, with elevator trim fully applied I still had to hold a substantial back pressure on the stick to fly level. Solution: Adjust the horizontal stabilizer 1/2 inch up, I had seen it done on some Kolbs at Oshkosh and checked with Kolb on the idea, they said OK. I incorporated the change and it worked, fly hands off. Resumed flight test, gradually added weight to work it up to gross weight. This is when I began to notice my problem. The condition did not demonstrate itself before I altered the horizontal stabilizer even with weight, it had just became increasingly uncomfortable holding up elevator. After the stabilizer change, with weight 90# I experienced and "undulation motion". At first I thought is was some kind of flutter but the stick was not being effected, it felt like the entire tail epenage was oscillating up and down at a rate of about 1 cycle per second and it felt like the fuselage was the pivot point. At higher speeds, 65mph it would start, and usually stop when I reduced power, although in one turn to final it seemed for a moment it would not stop. I am at my wits end to try to figure out what is going on, called the factory, they had no suggestions, I built the bird precisely to drawing and manual instructions, had it looked at many times by during the build by EAA designees so I feel nothing is a mis with the build. So, I turn to you gentlemen, with all your accumulative knowledge and experience, got any ideas? Thanking you in advance, Paul Johnson ________________________________________________________________________________
Date: Jul 10, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: The UNDULATING Kolb (The Mystry[at least to me])
Paul, My only guess is an aft CG. Did your CG come out within limits? I hope that you checked it after making all those changes. John Jung PAUL JOHNSON wrote: > > To all those Kolb flyer, builders and otherwise enthusiast I have a mystery > for you. snip...... > After the stabilizer change, with weight 90# I > experienced and "undulation motion". At first I thought is was some kind of > flutter but the stick was not being effected, it felt like the entire tail > epenage was oscillating up and down at a rate of about 1 cycle per second > and it felt like the fuselage was the pivot point. At higher speeds, 65mph > it would start, and usually stop when I reduced power, although in one turn > to final it seemed for a moment it would not stop. snip.... ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: The UNDULATING Kolb (The Mystry[at least to me])
Date: Jul 10, 2000
First thing that enters my mind is that you say you had to hold BACK stick to hold it straight. That tells me you're holding "Up Elevator," which I would think means the plane is nose heavy, or out of rig to act nose heavy. Then, as I understand you, you moved the horizontal stabilizer 1/2" up, which I take to mean you moved the leading edge of the horiz stab. up. To my thinking, you should've moved the leading edge of the horiz stab. DOWN, to help balance the heavy nose. Moving the leading edge of the horiz stab down would have the same effect as holding back stick, ( up elevator ) or removing weight from the nose. Our planes are supposed to have fwd CG, which means the tail is designed to push Down. Sounds to me like you need more downward push at the tail. One other slight possibility may be loose wires, bolts, or rivets somewhere on your empennage, which might let things "flap" back there. Possibly a control wire hookup, or stabilizer mounting bracket could be flexing as well. If so, I think you'd be in real danger from metal fatigue. Big Lar. P.S. It just hit me - Undulating ?? Like Flexing ?? Are you REAL sure your tail boom is Solidly Mounted ?? If rivets are sheared, or mounting bolt holes enlarged, the whole tail boom could "walk" in the frame. That's Spooky. Boy, I've got an imagination, eh ?? Lar. ----- Original Message ----- From: PAUL JOHNSON <pjsquar(at)goodnet.com> Sent: Sunday, July 09, 2000 10:33 PM Subject: Kolb-List: Re: The UNDULATING Kolb (The Mystry[at least to me]) > > To all those Kolb flyer, builders and otherwise enthusiast I have a mystery > for you. > BACKGROUND: In 1991 I bought a Kolb "Twinstar Mark II", it was totally as > it came from Homer around 1990. To make a long story shorter I did a > beautiful job of building and had its first flight Nov. 1998. > EQUIPMENT; Not being one to build just the minimum airplane and somewhat > out of need (the airport is 5000' altitude), I added a few things not per > original plan I deemed necessary. I made absolutely no structural changes, > however I included and ELT, a battery in the nose cone so I would have power > even with and engine out, a floor board out of .050 al, and electrical > system of course, Matco heal breaks. Instrument panel consist of and EIS > engine monitor, Rocky Mnt. encoder (provides lots of air data information), > standard alt. a std. airspeed indicator, hard mounted hand held xceiver and > strobes. > ENGINE: Partly because of my altitude (5000') and partly because it was > available I employed a Rotax 583 engine (note I said a 583). (For those who > may not know, a 583 is virtually identical to a 582 except it has the "RAVE" > (variable exhaust port geometry system), it has Micuni carburetors and a > Ducoti CDI. The perported disadvantage to the 583 is it dose not have "dual > ignition") It dose and has performed very well using an 3 bladed IVO ground > adjustable prop. Empty weight is 410#. > > During flight test, with elevator trim fully applied I still had to hold a > substantial back pressure on the stick to fly level. Solution: Adjust the > horizontal stabilizer 1/2 inch up, I had seen it done on some Kolbs at > Oshkosh and checked with Kolb on the idea, they said OK. I incorporated the > change and it worked, fly hands off. Resumed flight test, gradually added > weight to work it up to gross weight. This is when I began to notice my > problem. > > The condition did not demonstrate itself before I altered the horizontal > stabilizer even with weight, it had just became increasingly uncomfortable > holding up elevator. After the stabilizer change, with weight 90# I > experienced and "undulation motion". At first I thought is was some kind of > flutter but the stick was not being effected, it felt like the entire tail > epenage was oscillating up and down at a rate of about 1 cycle per second > and it felt like the fuselage was the pivot point. At higher speeds, 65mph > it would start, and usually stop when I reduced power, although in one turn > to final it seemed for a moment it would not stop. > > I am at my wits end to try to figure out what is going on, called the > factory, they had no suggestions, I built the bird precisely to drawing and > manual instructions, had it looked at many times by during the build by EAA > designees so I feel nothing is a mis with the build. > > So, I turn to you gentlemen, with all your accumulative knowledge and > experience, got any ideas? > > Thanking you in advance, Paul Johnson > > ________________________________________________________________________________
From: "cjcullen" <cjcullen(at)mediaone.net>
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
Date: Jul 10, 2000
From: "Larry Bourne" <larrybiglar(at)earthlink.net> > Yah, that concerns us directly, doesn't it. But "fall out of the sky" is a > touchy phrase. Seems to me that all the Kolb problems I've heard about for > the last 2+ yrs that I've been on the list were due to pilot error, or > engine stoppage. Does anyone recall an accident caused by a failure of the > airframe ?? I recall hearing about one 10 yr old Kolb that had an airframe failure due to corrosion. The 2 passengers might have lived but the ballistic chute was apparently not installed correctly. It would have taken 100 lbs. of force to pull the red handle and fire the chute. I am trying to figure out how to verify this. Maybe tnkolb knows. If you get your frame powder coated then that will proably take care of any problem you might have with corrosion. chuck ________________________________________________________________________________
Date: Jul 10, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Server glitch - lost orders
We're finding that some orders placed with us approx 7-10 days ago slid off the edge of the world. With few exceptions, every order in hand has been shipped and acknowledged by e-mail. If anyone has an order pending with us for which you HAVE NOT received an acknowledgment showing a ship date, please drop us a note. Thanks! Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: The UNDULATING Kolb (The Mystry[at least to me])
Date: Jul 10, 2000
"undulation motion". At first I thought is was some kind of >flutter but the stick was not being effected, it felt like the entire tail >epenage was oscillating up and down at a rate of about 1 cycle per second >and it felt like the fuselage was the pivot point. Hey Gang, That is scary ain't it? Well, I had the exact thing happen to my Ferguson. That scared the #!%&* out of me :-) I wasn't real sure I wanted to fly it again. Bill at Ferguson didn't know either. I put on aileron counter weights thinking that the occilation could be induced by aileron flutter and that didn't help. I was grasping at straws. I took them off. Then I started checking the incident of the tail feathers with the main wing by looking from the back to the front. I found everything was close but not perfect. I realined all the surfaces. It had several hundred hours on it since I had built it and the brace cables had gotten a little loose. After I snugged up the brace cables, the control stick cables t the elevator and had the tail feathers in line again,and eventually I took it up to 100 MPH without any adverse effect. It felt solid as a rock. It still flys perfect today but I keep an eye on those brace cables, especially during preflight. What I discovered was that when the brace cables got loose the tail feathers could be induced to cause the tailboom occilation and unless I reduced speed it would just get worse real quick. They were just flapping in the wind like a bird's wing. At the time all I had to do was give the stick a quick jerk forwards and back if I was flying below 70 MPH and the occilation would start. It was easier at higher speeds. It would start all by itself around 75-80 MPH. I have over 400 hours on it since then and it has never occured again. I have talked to other MKIII owners that have had this same problem with the same solution. I hope this solves yours. Firehawk ________________________________________________________________________________
Date: Jul 10, 2000
From: Alice and Robert Berrie <rberrie(at)snet.net>
Subject: 582 Engine for sale
Anybody interested in a Rotax 582, C box, 3:1, 151 hours, perfect condition, with electric start and after muffler. All cables are included. It has been run on silicate free antifreeze and Pensoil. Let me know. I'll let it go for $3995, you pay shipping charges from Connecticut. E-mail me here or at work, Todd.Thompson(at)dsl.net ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: The UNDULATING Kolb (The Mystry[at least to me])
Date: Jul 10, 2000
>During flight test, with elevator trim fully applied I still had to hold a >substantial back pressure on the stick to fly level. Solution: Adjust the >horizontal stabilizer 1/2 inch up, I had seen it done on some Kolbs at >Oshkosh and checked with Kolb on the idea, they said OK. I incorporated the >change and it worked, fly hands off. Resumed flight test, gradually added >weight to work it up to gross weight. This is when I began to notice my >problem. > >The condition did not demonstrate itself before I altered the horizontal >stabilizer even with weight, it had just became increasingly uncomfortable >holding up elevator. After the stabilizer change, with weight 90# I >experienced and "undulation motion". At first I thought is was some kind of >flutter but the stick was not being effected, it felt like the entire tail >epenage was oscillating up and down at a rate of about 1 cycle per second >and it felt like the fuselage was the pivot point. At higher speeds, 65mph >it would start, and usually stop when I reduced power, although in one turn >to final it seemed for a moment it would not stop. This could be a stall of the elevator. I agree with Larry that you seam to have moved the stabilizer the wrong way from your descriptions but you say it flies hands off now. If the elevator is at a large deflection angle then is might be stalling and unstalling. You dont want tail deflections to exceed around 30 degrees. you can check that easily. make sure the rigging cables on the tail are tight, as well as the control cables. grab the tail, pick it up and wiggle the plane. it should feel like a single piece, not mushy and wobbly. check your aileron and flap trim. if they are not trailing straight behind the plane then you need to fix that before you set the tail incidence. Topher ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Fw: Test Message
Date: Jul 10, 2000
For R Harris Thanks for Info--sent pictures -digital - as an attachment --to save space. Thanks for the reply. Fully realize that for every 1000 suggestions to improve aviation only 1 adopted---gained a lot of experience installing and testing new HKS 700E -the 1st one in a pusher configuration.Trying to keep it cool. Moved spilt radiators from rear to front--of 582---definitely a major improvement--only trying to pass the info on to help some other Kolbers I know are having problems keeping the 582 cool in the high heat and humidity-worst conditions in 100 years here in the deep South. Lindy LA-Lower Alabama ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Jul 10, 2000
Subject: Re: The UNDULATING Kolb (The Mystry[at least to me])
In a message dated 7/9/00 10:33:39 PM Pacific Daylight Time, pjsquar(at)goodnet.com writes: << So, I turn to you gentlemen, with all your accumulative knowledge and experience, got any ideas? >> Paul: I suspect that my comments will not be particularly helpful. First, the Mark 2 was never designed to accept anything bigger than a 503. A 583, not the 582, as I recall has upwards of 90 horses. I put 135 hours on a mark 2 and spoke with Dennis Souder once about the possibility of putting a 582 on the plane. He was emphatic that I should do no such thing. Second, the 583 is a SCARY engine. There is reason why Rotax will not sell them to folks with airplanes. A friend of mine built a tricked up Titan for full out aerobatics and used a 583. His vertical penetration was outstanding and he actually used the plane for competition. Predictably, he threw a rod someplace over Connecticut and spent 8 weeks in a clamshell brace after the crash. Third, don't need all that power. My father, who weighs well over 200 lbs, and I flew the mark 2 with a 503 with full fuel and well over the 750 gross weight limit set by homer on hot days and got out of short grass field very well. With one guy the plane is a rocket. You don't need that scary engine. ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jul 10, 2000
Subject: Re: Evening Flight
P.S. Making a 30 mile lone eagle cross-country really helps to make me appreciate the long haulers like Jon H., Mike Highsmith et. al. If Kolb is still taking Hauck's trip contributions I'm calling one in today. Duane the plane in Tallahassee, Florida, FireFly, 447 ________________________________________________________________________________
From: "Vic" <vicw(at)vcn.com>
Subject: Re: Panel Layout
Date: Jul 10, 2000
My Firestar panel is quite full and contains a 2" Dual EGT; Dual CHT and Tach-Hour Meter along with 3.5" Altimeter and Airspeed. Old GA Pilots seem to think they have to have all that stuff or the plane won't fly. I made the panel from 1/8" plywood - the kind you get at RC model airplane shops - and I mounted the plywood panel on 4.5" extension so I could reach/read it. The plywood is very strong, easy to work with and is cheap. I used Corel Draw to lay out my panel. This made it easy to move everything around to get everything to fit. I made the drawing full size and then used the printout as a template. If anyone wants a photo of then finished panel e-mail me directly. ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Flying story
Date: Jul 10, 2000
Once again this is a non-Kolb specific flying story...delete now if you are a strict Kolb-lister... My father was a Army OV-1D "Mohawk" pilot in the late 60's-70's , was stationed in Fort Sheridan , Il. Fellow 'hawk pilot there had a Piper Super Cub as a personal "kick up his heels plane" Well fellow decided to make a little side money spraying crops for local farmers and mounted a tank in the back seat area of the Super Cub. Was spraying a guys field and landing on the county road parallel to the field to refill the tank in the back. After doing this for several hours and nearly done he made his standard approach to the road by flying a base leg across the end of the field with a 90 degree turn to final on the county road. (Note here that the landing attitude visibility in a Cub of any kind is not quite as "Wide Open" as a KOLB. Hey I did work Kolbs into this story!!!) Anyway the fellow kept coming down to touchdown looking out the side window like you do in a taildragger of that configuration when he made a touchdown that was "interesting" too say the least....He plopped the main gear down in the bed of a unsuspecting pickup truck that happen to be coming down the road at the WRONG time!!! The "club" of a prop that the Super Cub swings ripped through the roof of the truck right in front of the steering wheel , right behind the top edge of the windshield. Needless to say that got the drivers attention who immediately applied aggressive braking and came to a screeching halt. Short ending was this ,no one hurt ,1 completely ripped up truck cab, slightly damaged Super Cub with trashed engine prop and VERY SURPRISED pilot!!! After the police wrote up the accident and all statements were taken the driver of the truck told police that he had been driving along leaning over the steering wheel for miles and had just leaned back to straighten up his back when the unsuspecting Cub pilot dropped in for a visit!!! You can insert you're own explanation for that part yourself... Ever heard the old saying , "The Lord looks after drunks and fools." ??? Don't know if these guys here were either of those 2 categories , but..... Jeremy Casey jrcasey(at)mindspring.com ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Step HERE?
Date: Jul 10, 2000
I have heard of guys wrapping a piece of alum. around the boom tube were the propeller arc would hit the tube if it was to sling a blade for protection but more practically to provide a good solid place on the boom that you could step up on to get to the engine. Has anyone on the list done this and/or not done this and why??? I'm fishing for opinions here. My thought is to just get a 12-14 inch piece of 6" boom tube (drop from TNK) and split it down the bottom and pull it apart enough to slide it over the boom before I insert it in the cage for the last time. Does anyone out there step on the boom anyway without something there to stiffen it up??? Ever cause problems??? I saw John Hauck step up on the boom of the TNK's slingshot last Oct. at their fly-in and Mrs. P'fer even has grip tape were he steps up on the tube there. I do remember he stepped out of his shoes before he did...might have been worried about paint scratching for all I know.... "Curious" Jeremy jrcasey(at)mindspring.com ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: Step HERE?
Date: Jul 10, 2000
>I have heard of guys wrapping a piece of alum. around the boom tube were >the >propeller arc would hit the tube if it was to sling a blade for protection > > >"Curious" Jeremy >jrcasey(at)mindspring.com > Hey Jeremy and Kolbers, John told me that the none skid was boo boo tape. You know from when you drop that slippery wrinch or screw driver and it always hits the boom tube right below the prop? Uh oh, a boo boo. I have none skid on mine and I step on it quiet often. I don't think my weight will ever cause a problem to the boom tube just below the engine. I know that because I saw a 300# woman sit on my boom tube just in front of the vertical stabilizer down at SNF. It buried the tail wheel in the ground but it didn't hurt the boom tube. Needless to say I was too far away to say anything to her or the so called security gaurd that was standing by my plane who didn't say anything to her either. No matter what you do, evenually you will drop that first tool or part and then you will know what the none skid tape is really for. Is it hot up there yet? 99 degrees and feels like 110 down here. Firehawk. ________________________________________________________________________________
Date: Jul 10, 2000
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: Re: Step HERE?
Hello kolbers and john deere fans, I,am near completion on my fs and what I plan to do for a step is spray a small oval area of "rino liner" on the upper half of the boom tube near the prop. this stuff comes in a can and you just spray it on, the application is for pick-up truck beds, but will stick to just about anything, and talk about durable, wow!!! put it on any thickness you want. I have no experience at the following but can only visalize. If you split lets say a 6" diameter piece of aluminum about 12" to 14" long and it has a wall of .030 - .060" and you try and spread it around the boom won't it kink at the lower half. just a thought and I can only visalize this happening. jack of all trades & master of none!!!!! thanks, Gary r. voigt michael highsmith wrote: > > >I have heard of guys wrapping a piece of alum. around the boom tube were > >the > >propeller arc would hit the tube if it was to sling a blade for protection > > > > > >"Curious" Jeremy > >jrcasey(at)mindspring.com > > > > Hey Jeremy and Kolbers, > John told me that the none skid was boo boo tape. You know from when you > drop that slippery wrinch or screw driver and it always hits the boom tube > right below the prop? Uh oh, a boo boo. I have none skid on mine and I step > on it quiet often. I don't think my weight will ever cause a problem to the > boom tube just below the engine. I know that because I saw a 300# woman sit > on my boom tube just in front of the vertical stabilizer down at SNF. It > buried the tail wheel in the ground but it didn't hurt the boom tube. > Needless to say I was too far away to say anything to her or the so called > security gaurd that was standing by my plane who didn't say anything to her > either. No matter what you do, evenually you will drop that first tool or > part and then you will know what the none skid tape is really for. > Is it hot up there yet? 99 degrees and feels like 110 down here. > Firehawk. > ________________________________________________________________________________
Date: Jul 10, 2000
From: John Hauck <hawk36(at)mindspring.com>
Subject: Recovery of Miss P'fer
Hey Gang: Am trying to get ready to depart for Muncho Lake in the morning to recover Miss P'fer and the rest of my gear. Nell is going with me. She jumps at a chance to get up into BC and northern Canada. Will probably take 7 to 8 days to drive up. I have been reading the mail when I can, but have not taken time to respond to some good questions. I see no reason to reinforce the boom tube in the area of the prop. I had a prop strike when a GSC wooden blade came loose and collected the other two blades on the tail boom. Severe dent that knocked the tailboom out of column a few degrees, but no problem in coming apart. The tailboom has a hefty aluminum or 4130 steel "H" brace in that area. I have been standing on tailbooms since Firestar days. How else to get up there to do the things that need to be done on the engine? When I built the MK III I put some non-skid tape, can buy from the aircraft parts folks in 12 inch wide sheets in lengths as long as you want it. One sheet, self adhesive, has lasted for many hours. Never had to replace unless I had to replace the tailboom. :-) I put decals (stickers) on fabric to cover up holes. Quick fix for that kind of boo boo. Much faster than patches, dope and paint. Loose tailwires will cause a lot of problems. The new tail section/elevator folding device is condusive to loose wires. The piano hinges take all the thrust/side load from the wires. The hinges wear a little and the wires are loose. I put some nylon thrust washers on the boom tube to carry this load and it works. Also put a turnbuckle on each wire to aid and speed up the fitting and tightening procedure. Much easier and convenient than fixed wires. Down side is I can not fold the tail section unless I remove the nylon blocks. :-( Ya'll take care of each other while I am gone. Be thinking about you all and of the Kolb Flyin in September. Make plans to attend. Take care and fly safe. john h ________________________________________________________________________________
From: Cppjh(at)aol.com
Date: Jul 10, 2000
Subject: Re: Kolb-List Digest: 27 Msgs - 07/09/00
I have read a great number of ideas about engines, especially Rotax and I wonder if anyone would like to expound on the difference in Rotax and aircraft engines like Continental or Lycoming?? ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Re: 2-Stroke Jetting, Sparkplugs
Date: Jul 10, 2000
Very nice Richard, I especially like the plug pix...I've seen them a lot of times but only in dodgy reproductions so it's good to see some digitals. I talked to the CPS tech support line and he seemed not at all surprised at my 185 main (in my unhappy 477 quiz) and suggested a 190 or 195. Then he added "or somethings wrong with the fuel supply, crankcase, seals or something else" . I'd like to run a pressure leak test...Is there a spec on doing it? any tips? Question?...could the fact I'm at about 10% humidity be what's driving the need for the BIG jets. (less moisture = more air= needs more fuel AND low humidity = less cooling from the air=needs more fuel to stay cool) Any other desert dwellers out there know how the "dry heat" changes the "normal" readings. One more question...The service manual says 300 hours and it's total overhaul time. Does anyone follow that? or is that just Rotax's way of saying ca-ching. (I'm at about 280 so I'll be looking for a service center close to Mojave pretty soon). Subject: Kolb-List: 2-Stroke Jetting, Sparkplugs > > > Spent the afternoon making an addition to the web page. > Added some basic concepts of jetting, CHT's EGT's, and how they are > affected by prop loads. > Also added some pictures of good and bad spark plugs, what to look for, > what to avoid. > I realize that generalized jetting of 2-strokes and spark plugs is not > totally Kolb specific (although I can't understand why anybody would want > to fly some other brand...), but maybe it will be of use to somebody. > Richard Pike > MKIII N420P (420ldPoops) > > > http://www.bcchapel.org/pages/0003/pg11.htm > > [DEFAULT] > BASEURL=http://www.bcchapel.org/pages/0003/pg11.htm > > [InternetShortcut] > URL=http://www.bcchapel.org/pages/0003/pg11.htm > Modified=E005D4D91FEABF015B > > ________________________________________________________________________________
Date: Jul 10, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: 2-Stroke Jetting, Sparkplugs
CPS sells a crankcase pressure/vacuum tester, it works very well. I forget the specs, but I think it should hold 5 pounds of pressure/vacuum for 30 seconds. I can't go read the sheet that comes with it because it's loaned out. That figure is a bona fide wag, but it will get you in the ballpark. Richard Pike MKIII N420P (420ldPoops) > >Very nice Richard, > >I especially like the plug pix...I've seen them a lot of times but only in >dodgy reproductions so it's good to see some digitals. > >I talked to the CPS tech support line and he seemed not at all surprised at >my 185 main (in my unhappy 477 quiz) and suggested a 190 or 195. Then he >added "or somethings wrong with the fuel supply, crankcase, seals or >something else" . > >I'd like to run a pressure leak test...Is there a spec on doing it? any >tips? > >Question?...could the fact I'm at about 10% humidity be what's driving the >need for the BIG jets. >(less moisture = more air= needs more fuel AND low humidity = less cooling >from the air=needs more fuel to stay cool) Any other desert dwellers out >there know how the "dry heat" changes the "normal" readings. > >One more question...The service manual says 300 hours and it's total >overhaul time. Does anyone follow that? or is that just Rotax's way of >saying ca-ching. (I'm at about 280 so I'll be looking for a service center >close to Mojave pretty soon). > > >Subject: Kolb-List: 2-Stroke Jetting, Sparkplugs > > >> >> >> Spent the afternoon making an addition to the web page. >> Added some basic concepts of jetting, CHT's EGT's, and how they are >> affected by prop loads. >> Also added some pictures of good and bad spark plugs, what to look for, >> what to avoid. >> I realize that generalized jetting of 2-strokes and spark plugs is not >> totally Kolb specific (although I can't understand why anybody would want >> to fly some other brand...), but maybe it will be of use to somebody. >> Richard Pike >> MKIII N420P (420ldPoops) >> >> >> http://www.bcchapel.org/pages/0003/pg11.htm >> >> [DEFAULT] >> BASEURL=http://www.bcchapel.org/pages/0003/pg11.htm >> >> [InternetShortcut] >> URL=http://www.bcchapel.org/pages/0003/pg11.htm >> Modified=E005D4D91FEABF015B >> >> > > ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Recovery of Miss P'fer
Date: Jul 10, 2000
John H---send money--Good Luck!!! Lindy ________________________________________________________________________________
From: "Larry & Karen Cottrel" <lcottrel(at)kfalls.net>
Subject: Re: 2-Stroke Jetting, Sparkplugs
Date: Jul 10, 2000
---------- > From: Peter Hudson <phudson(at)iwvisp.com> > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: 2-Stroke Jetting, Sparkplugs > Date: Monday, July 10, 2000 8:14 PM > >> > I talked to the CPS tech support line and he seemed not at all surprised at > my 185 main (in my unhappy 477 quiz) and suggested a 190 or 195. Then he > added "or somethings wrong with the fuel supply, crankcase, seals or > something else" . > > I'd like to run a pressure leak test...Is there a spec on doing it? any > tips? > > Question?...could the fact I'm at about 10% humidity be what's driving the > need for the BIG jets. > (less moisture = more air= needs more fuel AND low humidity = less cooling > from the air=needs more fuel to stay cool) Any other desert dwellers out > there know how the "dry heat" changes the "normal" readings. Here is one for you concerning jetting, (and failing memory.) About 5 hours ago I noticed that my EGTs were getting a bit low. I checked my main jet, which was 145. That was also the leanest one that I have. Before you get too exicited I am running a "silencer" on the intake, that means that you need to lower your main jet by about 10, thus 145. I am also at 4500 feet ground level, another reduction in jet for that. (Chart for jetting suggested 155 for my altitude) Anyway I am standing on my STEPLADDER trying to get all the springs and other stuff inside the carb put into all the right holes and as usual my fingers get tired and my grip is slipping, so my buddy put it together for me. I was rather surprised to find that there was no change, still in the 1000 degree range. I made a couple of short flights and was surprised to note that I seemed to be burning more gas than I thought I should. I shrugged and kept on flying. It seemed to be a bit "doggy". Sat. I decided that I needed to change the setting on the needle to get the temps up a bit more. I took it apart and it didn't look right to me. Looked in the Rotax book and what do you know, the needle is on top of the plastic cup instead of the bottom where it is supposed to be. Took it for a flight and other than better gas consumption not a whole lot of change. Temps are better but need to go up on the needle still. When I first started getting the engine in the proper heat range I had to go to a different needle, I believe one for a 503 (running a 447) because I couldn't get the temps below 1250 at 57-to 5900 rpms. Point of this whole story is that the blasted engines will run, but not perfect, with some of the wierdest configurations you could find. As for the humidity, I live in the desert and humidity is always low, perhaps that is why I needed to change needles. Larry ( a bit embarrased) ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Kolb-List Digest: 27 Msgs - 07/09/00
Date: Jul 11, 2000
Continental and Lycoming are certified, direct drive, 4 cycle engines. Rotaxes are 2 stroke engines with reduction drives, with the exception of the 912 which is a 4 stroke with re-drive, and is also certified. Big Lar. ----- Original Message ----- From: <Cppjh(at)aol.com> Sent: Monday, July 10, 2000 5:04 PM Subject: Kolb-List: Re: Kolb-List Digest: 27 Msgs - 07/09/00 > > I have read a great number of ideas about engines, especially Rotax and I > wonder if anyone would like to expound on the difference in Rotax and > aircraft engines like > Continental or Lycoming?? > > ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Bad News Dept
Date: Jul 11, 2000
List, Yesterday while taking off from the strip where I keep my plane a fuel line broke at the primer bulb, causing a landing in a wet soybean field. No one was hurt but because I stalled just above the beans I am going to need: Fusealage cage, nosecone, landing gear, and boom tube w/ H section. Anyone know how much this will cost? Everything else, wings and tailfeathers are undamaged. Geoff "frustrated beyond belief" Thistlethwaite ________________________________________________________________________________
Date: Jul 11, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Vacuum Instrument bashing!
>If your alternator goes out, your battery dies or your buss fries, a >few suck type instruments would look mighty good up there in a murky sky. The 'dark panel' syndrome has been topic of many a hair-raising, wing-and-a-prayer hangar tale for decades. Virtually all of these experiences happend in a government approved, certified aircraft where the technology and design philosophy are carved into 1960's era regulatory stone. >With all electric, you could lose all instrments at once unless you have a >lot of back up electrical systems in place. There is no reason for a modern aircraft to suffer an electrical emergency of any kind. Wires are no longer cotton-covered-rubber or nylon-over-PVC insulation. Reasonably maintained batteries are dependable sources of power when and if the alternator craps. A second alternator capable of extended endurance engine powered flight costs less than a vacuum system and weighs 1/2 to 1/3 the pounds. Certified alternators repeately demonstrate 50-200 hrs limits before something breaks . . . modern alternators that ran the lifetime of the automobile they came out of are ready to go another thousand hours or so in your airplane. Simple departures from system architectures revered for decades provide operational alternatives to every simple failure of any component. Physics and facts don't support the rhetoric. Busses don't "fry", any battery that enjoys a modicum of preventative maintenance doesn't die in flight, and alternators (particulary two of them) are going to be there in one form or another when you need them. MOST importantly, YOUR airplane is going to be fabricated and maintined under aviation's finest traditions of craftsmanship and attention to detail. On an assembly line, the kid bucking rivets has been working there two weeks. If something doesn't quite line up, he'll stick an awl into the hole and MAKE them line up. If something gets bent or broke, 3 supervisors and 5 inspectors will stand around for an hour and deduce the MINIMUM effort and expense that will allow the factory to LEGALLY put the airplane out the door. Is that how your airplane goes together? >So you install double alternators, double batteries, seperate busses and so >on. Also, if I am not off the bubble, electric instruments cost a lot more. True. But you save on vacuum system weight and installation time. The rat's nest of plumbing and hoses behind panel go away. Weight of system goes down. In 1965 while working at Cessna single engine engineering I was told that it was worth $100/pound to the end user to reduce the weight of an airplane. Each pound left OUT didn't have to be fabricated, installed, maintained nor was fuel burned carrying that extra pound of stuff around in the sky for the lifetime of the airplane. What is a pound of excess weight worth to you 35 years later? What's it worth to have reliability in a single engine airplane that rivals or exceeds that of a LearJet? What's it worth NOT to fabricate, install and maintain several pounds of plumbing? >Vac. pumps have been around for ever and to suddenly say they are no good >makes little sense. With Vac. pumps as with most other things, you get what >you pay for. Even one supposedly good for only three hundred hours would >run most pilots three years. It runs deeper than getting what you pay for . . . you can pay a lot of money for trash. If you endorse the "been around forever" philosophy then how about keeping dual VOR and an ADF in the panel? I know some folks that would make you a really good deal on a DME. I work daily within the morass of regulated aviation. A substantial portion of my time is expended trying to figure out how to fix a problem without opening the Pandora's box of recertification. The system works against truly effective solutions to problems. The very reguations offered up in the quest for aviation utopia are in fact making airplanes less friendly to the people who own, maintain and fly them. You don't know how refreshing it is to come home and work the folks who are building the finest airplanes to have ever flown. You may find comfort in a familiarity with "the devil you know". However a little study of aviation's history and some observation of truly modern and (more important) UNREGULATED evolution of aviation technology proves that "the devil you don't know" is really a pretty nice guy. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Robert Haines" <robertsjunk(at)hotmail.com>
Subject: Re: Kolb-List Digest: 31 Msgs - 07/10/00
Date: Jul 11, 2000
*********** I have read a great number of ideas about engines, especially Rotax and I wonder if anyone would like to expound on the difference in Rotax and aircraft engines like Continental or Lycoming?? *********** Very general question. Let me try to give you a answer (read: opinion). If your question is about the design and quality of construction, I feel, with my limited experience, that the three referenced engines are all in the same ballpark. They have all been building engines long enough to work out even the finest details. As far as general design, the primary difference between Rotax engines and Cont./Lyc. engines is their design objective. Piston engines are simply air pumps where the quantity of air pumped is equal to power output. It is also equivelant to the wear imposed on the engine or, stated another way, the time between overhauls. These two items are inversly related. Rotax and Cont./Lyc. engines are at opposite sides of the scale with this relationship. To futher illustrate, lets say you had two identical engines. You ran one at 2400 rpm and the other at 6000 rpm. It is obvious that the 6000 rpm engine would produce more power. On the other hand, the 2400 rpm engine would last many more hours before it required an overhaul. The answer is then based on what you want the engine to do. Cont./Lyc. engines are put in general aviation aircraft and are workhorses. They perform in an area where reliability and long life are the major consideration. Rotax engines are built for recreational vehicles (snowmobiles, jet skis, small aircraft). They need to be light and powerfull to provide the maximum amount of fun for the least amount of weight and cost. It sounds like you are shopping for an engine. Just remember, there is always a trade-off. Robert Haines Slingshot in progress (actually in storage) St. Louis, MO http://roberthaines.tripod.com ________________________________________________________________________________
Date: Jul 11, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Bad News Dept
Geoff, If it is a Firestar II, you are in the ballpark of $3200. Call Kolb for real prices. Good luck with the rebuild. And keep reminding yourself, "At least I wasn't hurt". Group, I currently own my second Kolb and they are great planes. But this is one problem. They are made light to perform.Stall one near the ground, and it can be very expensive. And that doesn't consider your time. John Jung Geoff Thistlethwaite wrote: > > List, > Yesterday while taking off from the strip where I keep my plane a fuel line > broke at the primer bulb, causing a landing in a wet soybean field. No one > was hurt but because I stalled just above the beans I am going to need: > Fusealage cage, nosecone, landing gear, and boom tube w/ H section. Anyone > know how much this will cost? Everything else, wings and tailfeathers are > undamaged. > > Geoff "frustrated beyond belief" Thistlethwaite ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: Bad News Dept
Date: Jul 11, 2000
>From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net> >a fuel line broke at the primer bulb, Geoff "frustrated beyond belief" >Thistlethwaite Hi Geoff, Really sorry to hear of your mishap. For all of our information, this would be a good opportuity to learn from someone elses mistakes, I.E. as well all make them. Please tell us what type of fuel line were you using? Was it the blue line? How long had it been since last changed? Was it hardened and cracked? Where was the primer bulb located? Did you check this during preflight? I know it may be a little embarassing, but you just might save someone else from getting really hurt. A buddy of ours had a pulse line break at the engine. He had seldom ever checked it. It was only hard about 2" out but that was all it took to put him in the weeds and break his back. I check mine often since then. Thanks, Firehawk ________________________________________________________________________________
Date: Jul 11, 2000
Subject: Re: Bad News Dept
What kind of Kolb are you flying? Please reply off list. Do not archive. Scott ________________________________________________________________________________
Date: Jul 11, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Vacuum Instrument bashing!
>Bob, > I know a guy who was flying an Arrow from Orlando, FL, to Corpus >Christ, TX. As he was getting into the pattern, he dropped his retractable >gear. Suddenly he found that he had no electrical power, and the lights >weren't going green -- he heard the thumps but no light indication. He went >to NORDO procedures and the airport rolled out the red carpet in the way of >emergency vehicles and foam machines. It turns out that his gear was down, >and he made a safe landing. Later he found out that the problem was caused >by his flying for 3.5 hours with the alternator switch off. He had been >running on the battery the whole time and didn't even know it! EXACTLY!!!!!!! Not one single certified light aircraft I'm aware of ever left the factory with the most rudimentary of electrical systems instrumentation - ACTIVE NOTIFICATION OF ALTENRATOR FAILURE - in the form of low volts warning for bus below 13.0 volts. . . . Sometimes we get so enamored of all the things we CAN do in terms of whippy avionics we forget the basics. I'm working a problem right now on a certified aircraft that has cost about $10,000,000 in warranty service in the field . . . the study is zeroing in on a change in MATERIAL about 10 years ago that cost under $1. > So I say that there are still reasons for modern aircraft to suffer an >electrical emergency of some kind. If you factor in pilot error, there >could be an emergency, just like above. And I am sure that are other ways >of having electrical emergencies. After all, they were invented and built >by humans, so electrical systems, just like other systems, are prone to >failure. I disagree . . . certified aircraft are NOT modern . . . Independence KS and company are the Jurassic Parks of aviation. Your #1 sources for brand new 40 year old airplanes. Airplanes built in people's basements and garages CAN be modern if the builder so chooses. The guy's Arrow would have benefited greatly from the addition of a simple, $50 warning light. > To be fair, I plan on going all electric with redundancy, just like you >say below. But I do plan on having emergency procedures in case those >redundant systems fail. Please do everything you can to strike the word "EMERGENCY" from the lexicon of electrical system speech . . . it's high school physics and application of rudimentary logic to design a system that is failure tolerant of any single component failure. Electrical sytem PARTS failures should not precipitate flight SYSTEM failures. > . . . When I get to the instruments and electrical system >on my Aerocanard, I would like to talk to you about it. I want a highly >reliable redundant electrical system and instruments with good lighting for >night operations. I'm sick and tired of these production aircraft that have >poorly lit instruments that can't hardly be seen at night. Good for you! Please reste assured that it's not difficult . . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Bad News Dept
Date: Jul 11, 2000
Group, Thanks to all for the kind words that I've received. Well here's the embarrising details. The fuel line was installed a couple of years ago as I was building. It was the clear line that came with the kit. I don't think the new blue line was available back when I ordered the kit. My first mistake was thinking that having done all the plumbing before covering that the lines were going to still be good(no gas in them and they were not in the sun). The plane had only 50 hours on it but the build time was a few years. I had ordered and received some new Blue line from CPS and was going to install it this weekend. (Mistake #2) Mistake #3 was not changing all lines when one of them leaked. During preflight I changed one line that was suspect and pulled and squeezed all the others and they seemed good, I should have just gone ahead and changed them all. (lesson to the list-change them all every year) So there you have it, an hour of prevention could have saved thousands of dollars and kept me in the air the rest of the summer and beyond. disgusted with myself Geoff Thistlethwaite PS the silver lining in this is I get to do some improvements as I rebuild. For instance the cross brace behind the pilots seat was bending with the load and I was looking to find a way to brace it up. Also now maybe I can find the money to put in an EIS. I'll keep the list posted as I rebuild. ________________________________________________________________________________
From: TCowan1917(at)aol.com
Date: Jul 11, 2000
Subject: Re: extra plate on boom
Hey Jeromy Casey. I have what is close to ten guage T60-61 rolled and installed around my boom about ten inches from the tail. Had to fix a Texas boo boo. Take a look at my installation before you try it. I dont think I would want a fix at the prop because the flex of the boom is pretty great right there and the edge of the rolled tube might actually cut the boom. My imagination. The boo boo tape (sic) is about the best solution and looks good too. Us short guys use a ladder to get to the top of the engine. Of course I could see if I could stand on yellow jacket's shoulders, that would do it. I could polish the end of the prop. As a matter of remembering for most Kolbers who started out a little smaller, when you have your full windscreen on, it feels a little nose heavy and when you put a short windshield on for summer, the speed increases and the nose comes back up. Delicate little buggers aint they. Well, my two cents worth. Ted Cowan Do not archive. ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 11, 2000
Subject: Re: Bad News Dept
In a message dated 7/11/00 1:47:14 PM Eastern Daylight Time, geoffthis(at)worldnet.att.net writes: << During preflight I changed one line that was suspect and pulled and squeezed all the others and they seemed good, I should have just gone ahead and changed them all. (lesson to the list-change them all every year) So there you have it, an hour of prevention could have saved thousands of dollars and kept me in the air the rest of the summer and beyond. disgusted with myself Geoff Thistlethwaite >> Geoff, thanks for sharing .....I'm going right out and change some of my clear ...(brown) tubing right now!!...It's only about 4 year old!! Oh, btw, why did you stall above the beans? GeoR38 ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: Bad News Dept
Date: Jul 11, 2000
Geoff Thistlethwaite >> >Geoff, thanks for sharing .....I'm going right out and change some of my >clear ...(brown) tubing right now!!...It's only about 4 year old!! > >GeoR38 George and flyers, This is for the record about the blue fuel line. This comes from experience. It ain't what it is cracked up to be. For example: When I was flying the MKIII I use to own, it came with blue line installed. Maybe two years old. At a fly-in I discovered it had gas showing up on the primer line as I primed. I pulled and squeezed it, but it felt OK. Under closer inspection of that line it had deteriorated only half way around the line with little micro splits in only one spot about 12 inches long. That part just happened to be out in the elements. I thought that it was caused by the sun also. You could bend it and the splits would get bigger and finally the line would just come apart. I had bought new blue fuel line to replace all the old line but now I was skeptical of the blue line and wanted to try and find the clear line I had on my Quicksilver. It was clear, thick walled fuel line that had been on my plane for 4 years without any sign of deterioration. I couldn't find any so I replaced the fuel lines with the blue line I had bought at SNF from Lockwood. I had bought a 25 foot roll so I had plenty left over so I left it in the plastic bag it came it and placed it in a plastic storage box. It has hardly ever seen the light of day much less the sunrays on it. I sold the MKIII and the new owner soon replaced the fuel lines with premium automotive fuel lines. As far as I know he hasn't had any problems at all. I, on the other hand, did find the good clear fuel line at a local M/C shop and ordered 2/25 foot rolls of it, one for each size. It was marked "Helix Racing Fuel Line". It was the right stuff so I put it on my new plane. After two years I replaced it just as a precaution. The old line was still like new. It had gotten darker but it was still strong and flexable and stiff enough to use as pulse line. It has been about 4 years since I bought the roll of blue line from Lockwood. The other day I had pulled it out looking for something else. I wondered what to do with this never been used fuel line. Upon closer inspection of the blue line I found that it too had deteriorated to the point the inside was chaulky. I cut a piece off with my side cutters. There wasn't much resistance in the wall material. It came apart quiet easily. So I took out a piece of the old clear fuel line I had replaced that had been in service for at least two years. It cut like new. It makes that grit sound as you go through with the side cutters. Much more resistant than the blue line. The blue line even in the original package and stored dry and clean will deteriorate regardless of whether you run fuel through it or not. I don't use it and I don't promote it but I will tell you that the fuel line is one of the most important if not the most important componant on your airplane, so take care as to what you use as a fuel line. Then check it often, all of it. Firehawk ________________________________________________________________________________
From: ronoy(at)shentel.net
Date: Jul 11, 2000
Subject: Really Bad News Dept
Kolbsters, How abt we ALL send a few$ to our Downed Pilot John H. Just think of having a few beers (root or what floats yer boat) with John, only he's not at the bar. It's not charity--he'd thump me fer that--it's just a bit of help with some of his many Big Expenses he's having to get his beloved plane back to Hauck's Holler. You'd all help him if he had landed in your area, but since he didn't, let's send a coupla $. John has been (and still is) one of the premier exponents of Kolbs, both old (but still good) and New. C'mon! John Hauck 355 Coosa Rd. TITUS AL 36080 Bob N. The Grey Baron http:members.xoom.com/ronoyer ________________________________________________________________________________
Date: Jul 11, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Bad News Dept
How about a kit. If your flying a FireStar I know a guy (his name also) that has a old FireStar kit. He was going to sell it a while back. Should be less than a new one and you have parts for a wings and tail you could sell to the next guy. Email direct if you might be interested. It's located in North Dallas TX area. He also has a older 503 but has been unwilling to sell it, might if he would sell the rest. jerryb > >List, >Yesterday while taking off from the strip where I keep my plane a fuel line >broke at the primer bulb, causing a landing in a wet soybean field. No one >was hurt but because I stalled just above the beans I am going to need: >Fusealage cage, nosecone, landing gear, and boom tube w/ H section. Anyone >know how much this will cost? Everything else, wings and tailfeathers are >undamaged. > >Geoff "frustrated beyond belief" Thistlethwaite > > ________________________________________________________________________________
Date: Jul 11, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Bad News Dept
No body likes to hear this but it does happen. We had close to two years on our fuel system components when it came time to decarbon the engine. Since its easier to decarbon by pulling the engine on the FireFly, we choose to replace all hoses, squeeze bulb, fuel filter, fuel pump, and pulse line tubing at the same time. The fuel pump was the biggest cost $30, we use only the name brand one. It was surprising to see just how hard and brittle the fuel line had become in 2 years. We watching even closer now. jerryb > > >>From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net> > >>a fuel line broke at the primer bulb, Geoff "frustrated beyond belief" >>Thistlethwaite > >Hi Geoff, >Really sorry to hear of your mishap. >For all of our information, this would be a good opportuity to learn from >someone elses mistakes, I.E. as well all make them. >Please tell us what type of fuel line were you using? >Was it the blue line? >How long had it been since last changed? >Was it hardened and cracked? >Where was the primer bulb located? >Did you check this during preflight? > >I know it may be a little embarassing, but you just might save someone else >from getting really hurt. >A buddy of ours had a pulse line break at the engine. He had seldom ever >checked it. It was only hard about 2" out but that was all it took to put >him in the weeds and break his back. I check mine often since then. >Thanks, >Firehawk > > ________________________________________________________________________________
Date: Jul 11, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Bad News Dept
Yes, Yes, the blue fuel isn't any better. My partner used it on his N3-Pup. After a off field landing when taking the Global engine off ( the reason for the forced landing), we found that the blue fuel line which was only about a year old was hard and would crack (break) easily. What that blue line. jerryb > > >Geoff Thistlethwaite >> >>Geoff, thanks for sharing .....I'm going right out and change some of my >>clear ...(brown) tubing right now!!...It's only about 4 year old!! >> >>GeoR38 >George and flyers, > >This is for the record about the blue fuel line. This comes from experience. > >It ain't what it is cracked up to be. For example: When I was flying the >MKIII I use to own, it came with blue line installed. Maybe two years old. >At a fly-in I discovered it had gas showing up on the primer line as I >primed. I pulled and squeezed it, but it felt OK. Under closer inspection >of that line it had deteriorated only half way around the line with little >micro splits in only one spot about 12 inches long. That part just happened >to be out in the elements. I thought that it was caused by the sun also. You >could bend it and the splits would get bigger and finally the line would >just come apart. I had bought new blue fuel line to replace all the old line >but now I was skeptical of the blue line and wanted to try and find the >clear line I had on my Quicksilver. It was clear, thick walled fuel line >that had been on my plane for 4 years without any sign of deterioration. I >couldn't find any so I replaced the fuel lines with the blue line I had >bought at SNF from Lockwood. I had bought a 25 foot roll so I had plenty >left over so I left it in the plastic bag it came it and placed it in a >plastic storage box. It has hardly ever seen the light of day much less the >sunrays on it. I sold the MKIII and the new owner soon replaced the fuel >lines with premium automotive fuel lines. As far as I know he hasn't had any >problems at all. I, on the other hand, did find the good clear fuel line at >a local M/C shop and ordered 2/25 foot rolls of it, one for each size. It >was marked "Helix Racing Fuel Line". It was the right stuff so I put it on >my new plane. After two years I replaced it just as a precaution. The old >line was still like new. It had gotten darker but it was still strong and >flexable and stiff enough to use as pulse line. > It has been about 4 years since I bought the roll of blue line from >Lockwood. The other day I had pulled it out looking for something else. I >wondered what to do with this never been used fuel line. Upon closer >inspection of the blue line I found that it too had deteriorated to the >point the inside was chaulky. I cut a piece off with my side cutters. There >wasn't much resistance in the wall material. It came apart quiet easily. So >I took out a piece of the old clear fuel line I had replaced that had been >in service for at least two years. It cut like new. It makes that grit sound >as you go through with the side cutters. Much more resistant than the blue >line. The blue line even in the original package and stored dry and clean >will deteriorate regardless of whether you run fuel through it or not. I >don't use it and I don't promote it but I will tell you that the fuel line >is one of the most important if not the most important componant on your >airplane, so take care as to what you use as a fuel line. Then check it >often, all of it. > >Firehawk > > ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Re: 2-Stroke Jetting, Sparkplugs
Date: Jul 11, 2000
This brings up another "whats normal" type question.. I'm hitting my max RPM at about 1/2 throttle. More lever does't really change power much. It's as though the engine can't suck any more than what it gets at 1/2 throttle. It very nonlinear. 0 to 4500 RPM in the first 1/2 inch of throttle cable pull. It sure does keep me guessing. I'm at the point now where if the engnie leak test is good and the fan belt is good I'm just going to put whatever it takes to run at 1100 Full throttle and 1100 cruise then go flying. -Peter- > When I first started getting the engine in the proper heat range I had > to go to a different needle, I believe one for a 503 (running a 447) > because I couldn't get the temps below 1250 at 57-to 5900 rpms. Point of > this whole story is that the blasted engines will run, but not perfect, > with some of the wierdest configurations you could find. As for the > humidity, I live in the desert and humidity is always low, perhaps that is > why I needed to change needles. > > Larry ( a bit embarrased) ________________________________________________________________________________
From: ul15rhb(at)juno.com
Date: Jul 12, 2000
Subject: blue fuel line
There are certain types of blue fuel line that is of very good quality. I had some on my plane for over 10 years without any cracking or deterioration. It was as flexible as the new stuff I put on. Speaking of the new stuff, it was pink and I flew out to Osh and back and noticed leaks on the garage floor about 2 weeks later. That pink stuff had shrunk, lost it's color, and got very brittle. Needless to say, I replaced it with new blue stuff and I'll keep it until I see a problem. By the way, I left my cage open (no covering on the rear) when I built it for reasons like this, I can inspect it on every flight. The blue fuel line was called 'Lemans' and I got it from LEAF. Add a bypass around the primer bulb. Ralph Burlingame Original FireStar > > > I'm not sure, but I haven't seen any blue line that I would use, > CPS or otherwise. They may have changed the formula to correct it but >it's not worth the risk for me to test their product with my butt. The older > it gets the darker it gets and the harder to tell if it is cracking or see > any other potential problems. >Firehawk ________________________________________________________________________________
From: ul15rhb(at)juno.com
Date: Jul 12, 2000
Subject: fuel filters
Or use a large universal paper filter and change it annually. I get them for $3.77 at the local auto stores (made in Israel). There was a pilot with a nice Titan Tornado w/912 in this area who had a case of IBC (Instant Birdman Complex) and borrowed a small fuel filter from a hanger buddy. The engine quit at 200' on takeoff and no place to go except back to the field. He was fortunate to lose his plane but spare himself and his passenger's life. Even a 912 is as reliable as the type of fuel filter in series with the engine. Please stay away from those small filters, give the engine a chance to work for you. Ralph Burlingame Original FireStar >> (quote) > "I had installed a filter with a paper > element and a batch of poor gas from the local service station > plugged it." ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: blue fuel line
Date: Jul 12, 2000
Hey Ralph and gang, They must have made better blue line back then. I've seen blue line on other engines and planes that have a lot of hours on it without any of the problems I have experienced but I'd keep a close eye on the new blue line. I have used some of the orange line too. It did the same thing yours did. Got hard and shrunk. I replaced it in a month. The green line is the same way. I did test a few pieces of different fuel line a couple years ago by placing them in a can of gas and leaving them for a couple of weeks. The green line got so hard that you could snap it into. It was amazing how much different one line is from another. The Helix Racing fuel line came out on top. Another reason I use it. If you have doubts about your fuel line try this test. From reading your post it sounds as though you have a lot of hours and experience in ultralights. I hope we can meet someday and compare notes. Firehawk >I had some on my plane for over 10 years without any cracking or >deterioration. Add a bypass around the primer bulb. > >Ralph Burlingame >Original FireStar > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: fuel filters
Date: Jul 12, 2000
> >Or use a large universal paper filter and change it annually. Hey again Ralph, You're right about the big fuel filter. I use the biggest see through paper filter I can find. One that would probably work on a large SUV with a 300 HP engine. If I pour bad gas in my tank, I figure it will give me enough time to make a rational decision if I have an emergency. Of course I do check that filter during preflight. It is standing on end so all the debries will be at the bottom of the element. It would take a lot of debrie to stop it up between inspections. I also have a finger filter in my tank to keep out any large pieces from stopping up the kick-up line. I also have a loop in my line below the tank to let me know if there is any water in the fuel. If there is I can drain it out with a drain valve I installed. It comes in handy also when you are flying with your buds and one of them needs a little fuel to get home or to the next fuel stop. Firehawk ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jul 12, 2000
Subject: Re: fuel filters
A few weeks ago I bought a fuel filter/water trap from my local jet ski dealer. It has a see-through bowl that shows any trapped water and a very fine mesh screen. It was for an 80 HP jet-ski engine and the cost was less than $40. Mounting this unit turned out to be the problem but I think I will attach it to a bracket I have made for the tube at the top of the cage. It will be upstream from the fuel pump rather than at the fuel system low point but I think the unit's flow capacity will let the fuel in that big bowl slow down enough to allow any water to separate out. The bowl unscrews like a Mason jar with an O-ring seal and emptying it from the low point location would be a sloppy chore. I'm betting my bacon it will work (after some full throttle testing on the ground). Purchased at Florida Motor Sports, (904) 575-0305, Jason Vaughn. Duane the plane in Tallahassee, FL, FireFly, 447, Ivo ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: aileron adjustment
Date: Jul 12, 2000
Richard- Excellent answer. 1 comment-on heavy metal-years back--the VG's everyone on list has been making and installing-were used on ailerons Military Fighters)--just a comment-that might help the person with the aileron adjustment.. Lindy LA-Lower Alabama ________________________________________________________________________________
From: "plane" <plane(at)atomic.net>
Subject: Re: Bad News Dept
Date: Jul 13, 2000
----- Original Message ----- From: Geoff Thistlethwaite <geoffthis(at)worldnet.att.net> Sent: Tuesday, July 11, 2000 11:31 PM Subject: Re: Kolb-List: Bad News Dept > > > ----- Original Message ----- > From: <GeoR38(at)aol.com> > > > Oh, btw, > > why did you stall above the beans? > > GeoR38 > > Well if you ever walked though a soybean field you'll find that the plant is > like a very strong vine. If you try a standard landing say at 40 mph the > beans will grab your gear and stop you immediately but the plane will keep > going ...right on over... > > So landing in a soybean field it's best to stall just above the field and > drop in ...you will wipe out your landing gear but most likely you won't > flip all the way over...You hope... > Hi gang I had a motor failure on my ultrastar last fall and had to land in a soybean field. I had to dive down to the field so that i would not over shoot it. I flew the plane right to the ground made a high speed wheel landing and waited for the nose over but it never happened my touch down speed must have been well over 50 mph as my roll out was over 300 ft in knee high beans. i did land with the rows that may have been a factor. the ultrastar had no damage other then a burnd piston. engine had to go (cyuna ) for a subaru ea 71 will test fly in a few weeks > Randy Soob poward ultrastar > > ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: fuel filters
Date: Jul 13, 2000
It comes in handy also when you are flying with your buds and one of them needs a little fuel to get home or to the next fuel stop. Firehawk WOW! I knew you "Fly for Food" guys were good , but AIR-TO-AIR refueling is IMPRESSIVE!!!! I know what you meant...just pickin' at ya.... Another angle on the fuel line discussion could be that different areas of the country and different brands of gas put "Different" additives in. Some might be harmless to a particular brand of fuel line , while others are "DEADLY"!!! I remember a Kolb-lister from long ago named Russell Duffy that told us about a 90 degree barbed fuel line connector that melted in a matter of days after the neighborhood gas station started putting some weird additive in their gas...Makes me "WONDER" to say the least!!! Sounds like a good argument for solid wall fuel line and metal fittings , but then again people have flown lots of safe hours with the UL stuff , so who knows??? Jeremy Casey jrcasey(at)mindspring.com ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Jul 13, 2000
Subject: Re: 447
In a message dated 7/13/00 7:29:57 AM Pacific Daylight Time, edgmills(at)yahoo.com writes: << I need some input before I make a costly decision that could be the wrong one! >> Go with the 582. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
From: "Jon Croke" <jon(at)joncroke.com>
Subject: EGT probes and Temps
Date: Jul 13, 2000
More on EGT temps.... I noticed my front cylinder gradually loosing EGT temperature over period of several months, to the point it was 200 degrees less than rear! But the CHTs never changed and engine in general still running like a top. After close inspection, I noticed that the braided shield wire that goes thru the crimp on the EGT probe of the front cylinder had slipped (pulled) thru the crimp and was about 1/2" lower than the other probe in the rear. I pushed it back up into the probe (never came completely off) and found the temps back within reason of the rear cylinder. Installed a new probe and both cylinder temps are matched for the first time!.... but just dont blindly trust these things for asccuracy.... If the shield cables aren't aligned in relation to the crimp (cant adjust this easily) or by sliding the probe in the housing before tightening the compression nut (the part you CAN adjust) , they wont read equal. Some of you have mentioned this before so I thought I would experiment... I haven't touched (squeezed!) my primer bulb (at least not in public!) after reading about those of you without bulbs, and sure enough.... I THINK IM GONNA REMOVE it! In other words, my normal starting procedure of goosing the primer PLUNGER (no choke on this 503) for about 30 secs until running smooth seems to draw the fuel right up from the tank past the primer (I have a bypass hose). No need to squeeze the bulb. I suppose the time Ill be in trouble will be if my carbs are empty (at begining of season), as I don't know if they'll fill using this method...... Jon FS 75 hrs Greenbay ________________________________________________________________________________
From: Flycrazy8(at)aol.com
Date: Jul 13, 2000
Subject: Re: Bad News Dept
I too had a engine out except it was over a cotton feild. Was also flying a" kolb ultrastar "with a "cyuana" engine.Problem was i was only about 100 feet high. Had to drop the nose and go cotton picking without a sack.lol... No problem on the landing just rolled about 50 ft and stopped. Had cotton hanging all over the kolb. A farmer came by to ask what kind of coton picker that was....lol To this day haven't found the reason for the engine stoppage...Still flying with the Cyuana.....hasn't missed a lick...Maybe it don't like the taste of cotton....lol ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: EGT probes and Temps& gauges
Date: Jul 13, 2000
> > >More on EGT temps.... > >I noticed my front cylinder gradually loosing EGT temperature over period >of several months, to the point it was 200 degrees less than rear! but just >dont blindly trust these things for accuracy It doesn't take much to get them off a little. The terminal connectors at the back of my gauges are usually my problem although I have had the same type of problem you discribed. I usually pull them off and slide them back on to solve the erronious readings unless I know it is the ambient air temperature. Then I just wait until the nose cone air cools and the gauges cool. Things tend to correct themselves after a while. >Some of you have mentioned this before Ill be in trouble will be if my carbs are empty (at begining of season), as I don't know if they'll fill using this method...... You won't have to fill the bowls if you keep using the start primer until the pulse pump has time to fill them after you start the engine. Clear fuel line will help in this case. Make sure you take the bowls off before you ever start it in the spring just to make sure there isn't any varnish or other debrie in the bowl to fowl the jets. The engine will start 4-cycling when it is time to stop priming. Then it will run on it's own. Firehawk ________________________________________________________________________________
Date: Jul 13, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Firerstar ID and structure question
Sam, The difference in the Firestar I and II is that the II has two extra ribs in each wing and a smaller aileron. At least that is what my plans show. John Jung Sam Cox wrote: > > I intend to look at a Firestar project that was abandoned in a rental hangar > and the hangar owner has taken ownership of it to settle the back rent. > Does Kolb put an ID number or other identifing marks on their kits? > > What is the structural differences between the Firestar I and Firestar II > that accounts for the FS II's higher G.W. limit? In other words, can a FS > I airframe be upgraded to the FS II G.W. capability. > > Sam Cox ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: 447
Date: Jul 13, 2000
I am building a mark3/xtra and ... I will be using a short field, 800 ft. usable and will have two people on board some of the time.(30%) The 503 was originally offered in the Mk3 but is no longer offered in the XTRA. What do you experts think? At least a 582! > ________________________________________________________________________________
Date: Jul 13, 2000
From: Woody <duesouth(at)govital.net>
Subject: bent
Hi Guys Time to tap into the collected wisdom of the list. I am still working on my MK3 rebuild. I have rewelded all the bent or broken pieces after the hanger fell on it and the wings are almost done with the new airfoil. Problem now is I was looking at the cage from a distance for the first time and noticed a droop in the rear wing attach tube. This square tube is down about 1 inch from one tip to the other. It is still straight.No distortion on any other part of the cage. No obvious signs of a twist. That 2 inch tube down the center would be awfull hard to twist.Measuring shows the front of the cage is nice and square. The boom tube fits in nice and square. Just that the one tube is down. Almost like it came out of the factory that way. Could that be possible? I can find no evidence to the contrary. There are extra holes in the front cage tangs and front wing tangs and can be adjusted to get the same angle of attack on both wings. Almost like it has been that way for a long time. So I have 2 questions 1. Could the cage have slipped out of the old Kolb factory like that 2. Some one on the list knew the original owners down in Arkansa or Louisiana. Perhaps they could provide an insight. ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: Re: The UNDULATING Kolb
Date: Jul 13, 2000
Paul, Three things could possibly be contributing to the tail wagging: 1. Excess weight (and its longitudinal distribution) 2. Excess power 3. Some protuberance around the fuselage which creates turbulence at the tail. It might be all three combined. I think there was one or two float equipped TwinStars that would occasionally display a mild tailwagging. In this case it was probably related to the longitudinal distribution of excess weight which could have changed the natural frequency of the aircraft structure. There was a Mark-III that had a similar wagging of the tail in the lateral direction - not the vertical. The owner tried almost everything to no avail. After a year of monk eying with it, he discovered the problem. The owner had a float mounting bracket attached just underneath the bottom of the fuselage between the gear legs, (it was attached to the top of the gear legs). It was a 1" square tube which attached a monofloat. (The tail wagging existed without the float attached.) When he removed this tube, the tail wagging stopped. Evidently is was creating turbulence which affected the tail. It could be your radiator or something else could be causing turbulence. The battery in the nose is increasing the moment of inertial of the aircraft as a whole and could be contributing to the effect. It sounds, based upon the back stick pressure you describe, that the battery does not need to be in the nose. You did not describe the results of your weight and balance, but it appears your body weight is on the light side to require a battery in the nose along with all the other avionics installed there. By the way, if you weigh 190 lbs., with the 90 lb load you describe, you will be at gross weight with normal full fuel of 10 gals. You also have much more power than Homer ever dreamed would be installed in the Mark-II. Homer said 52 HP max. You have exceeded that by a significant amount. For this reason alone ... all by itself, it is not correct to say that you built "precisely to drawing and manual instructions" or "it was totally as it came from Homer around 1990". What to do?? Examine your radiator, and any other added objects not anticipated in the Mark-II design, for turbulence generation. Do a careful weight and balance and re-distribute weight as required. It would appear that great caution should be exercised in the usage of all that power. Few mortals are capable of restraining themselves with such power - best to take it out and install a more rational engine. Hope this helps, Dennis -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of PAUL JOHNSON Sent: Monday, July 10, 2000 1:34 AM Subject: Kolb-List: Re: The UNDULATING Kolb (The Mystry[at least to me]) To all those Kolb flyer, builders and otherwise enthusiast I have a mystery for you. BACKGROUND: In 1991 I bought a Kolb "Twinstar Mark II", it was totally as it came from Homer around 1990. To make a long story shorter I did a beautiful job of building and had its first flight Nov. 1998. EQUIPMENT; Not being one to build just the minimum airplane and somewhat out of need (the airport is 5000' altitude), I added a few things not per original plan I deemed necessary. I made absolutely no structural changes, however I included and ELT, a battery in the nose cone so I would have power even with and engine out, a floor board out of .050 al, and electrical system of course, Matco heal breaks. Instrument panel consist of and EIS engine monitor, Rocky Mnt. encoder (provides lots of air data information), standard alt. a std. airspeed indicator, hard mounted hand held xceiver and strobes. ENGINE: Partly because of my altitude (5000') and partly because it was available I employed a Rotax 583 engine (note I said a 583). (For those who may not know, a 583 is virtually identical to a 582 except it has the "RAVE" (variable exhaust port geometry system), it has Micuni carburetors and a Ducoti CDI. The perported disadvantage to the 583 is it dose not have "dual ignition") It dose and has performed very well using an 3 bladed IVO ground adjustable prop. Empty weight is 410#. During flight test, with elevator trim fully applied I still had to hold a substantial back pressure on the stick to fly level. Solution: Adjust the horizontal stabilizer 1/2 inch up, I had seen it done on some Kolbs at Oshkosh and checked with Kolb on the idea, they said OK. I incorporated the change and it worked, fly hands off. Resumed flight test, gradually added weight to work it up to gross weight. This is when I began to notice my problem. The condition did not demonstrate itself before I altered the horizontal stabilizer even with weight, it had just became increasingly uncomfortable holding up elevator. After the stabilizer change, with weight 90# I experienced and "undulation motion". At first I thought is was some kind of flutter but the stick was not being effected, it felt like the entire tail epenage was oscillating up and down at a rate of about 1 cycle per second and it felt like the fuselage was the pivot point. At higher speeds, 65mph it would start, and usually stop when I reduced power, although in one turn to final it seemed for a moment it would not stop. I am at my wits end to try to figure out what is going on, called the factory, they had no suggestions, I built the bird precisely to drawing and manual instructions, had it looked at many times by during the build by EAA designees so I feel nothing is a mis with the build. So, I turn to you gentlemen, with all your accumulative knowledge and experience, got any ideas? Thanking you in advance, Paul Johnson ________________________________________________________________________________
From: "Bill Elder" <billelder(at)denver.net>
Subject: Strobe Wing Wiring
Date: Jul 13, 2000
Request from Colorado regarding installation of Kuntzleman dual strobe wiring on my Mark III. Talked to the quick build guys and they run the wire through the trailing edge wing tube out to the wing tip. I was worried about this approach as there are so many rivets in the tube that the wire might chafe after time, but it would be relatively easy to replace with minimum tearing into the fabric. But the wire is substantial, and using wiring ties, it seems like running the wire inside the wing out to the wingtip would be an OK approach. The consequences of a wire malfunction however may require massive recovering. How have you all approached this issue? BTW I'm getting close to the wing/tail feather covering phase and hope to have her flying by this winter. Thanks so much for all your daily inputs - lots of knowledge out there and it is much appreciated by a novice builder. Bill Elder, Conifer, Colorado Mark III SN N523MY - 912 - "Wild Wabbit" ________________________________________________________________________________
Date: Jul 13, 2000
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: Re: blue fuel line
I do not want to beat this hose thing to death but no one has mentioned the fact what I think the real problem is, and that is when this tubing is extruded in an extrusion machine you can change the properties of the pebax (plastic) by adding pellets such as if you want to give the tubing some flexibility you would add an elastomer pellets to it. If you don't want your tubing to breakdown under uv conditions, then you would put an uv stabilizer in it, this all comes with an expense and to be competitive in this hose market you have to cut corners, if you have some hose that is selling for .83 a ft. vs. $1.23 a ft. which one would you buy being you think they look the same. the truth is the one that cost you .83 they probably won't tell that it does not contain a uv stabilizer and it will not last as long one that does assuming the conditions are the same. only an expert on john deere stationary engines. thanks, Gary r. voigt michael highsmith wrote: > > Hey Ralph and gang, > They must have made better blue line back then. I've seen blue line on other > engines and planes that have a lot of hours on it without any of the > problems I have experienced but I'd keep a close eye on the new blue line. I > have used some of the orange line too. It did the same thing yours did. Got > hard and shrunk. I replaced it in a month. The green line is the same way. I > did test a few pieces of different fuel line a couple years ago by placing > them in a can of gas and leaving them for a couple of weeks. The green line > got so hard that you could snap it into. It was amazing how much different > one line is from another. The Helix Racing fuel line came out on top. > Another reason I use it. If you have doubts about your fuel line try this > test. > >From reading your post it sounds as though you have a lot of hours and > experience in ultralights. I hope we can meet someday and compare notes. > > Firehawk > > >I had some on my plane for over 10 years without any cracking or > >deterioration. Add a bypass around the primer bulb. > > > >Ralph Burlingame > >Original FireStar > > > > > ________________________________________________________________________________
Date: Jul 13, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: DC Powered Vacuum Pump
>a while back somebody (I believe it was John) suggested a small electrical >driven compressor as an alternative to a vacuum pump or venturi. He >especially recommended the UNMP50 from KNF. Their brushless type (for >permanent operation) costs $ 213.00. The pump will make 2.7 l per min at 4 >Hg. I'm ready to order one from KNF, but I'm somewhat reluctant. Has anybody >tried such a pump yet? Is this for normal operations of vacuum instruments? I used to work for a company that sold STANDBY electrically driven vacuum pumps . . . they take a LOT of snort . . . like 125 to 300 watts. Got that much extra available full time from your alternator? . . . Found this on the internet: (3) Vacuum loads may be calculated as follows: (a) Gyroscopic instruments require optimum value of airflow to produce their rated rotor speed. For instance, a bank and pitch indicator requires approximately 2.30 cubic feet per minute for its operation . . . 2.3 cu feet per minute is about 65 liters per minute and a resistance or pressure drop of 4.00 inches Hg. Therefore, operating an instrument requiring 4.00 inches Hg from oneventuri would be marginal. Similarly, the directional gyro indicator consumes approximately 1.30 cubic feet per minute and a pressure drop of 4.00 in Hg. . . . It should be noted that the negative pressure air source must not only deliver the optimum value of vacuum to the instruments, but must also have sufficient volume capacity to accommodate the total flow requirements of the various instruments which it serves. . . . adding 1.3 cu-ft/min (37 more liters/min) brings the total up to more than 3.6 cu/ft or 100 liters per minute at 4 in-hg or better. Looking at KNF's website, the only pumps capable of this performance have to plug in the wall. It taks a LOT of suck to run a vacuum instrument. This may be why those little engine driven pumps in airplanes are so hard pressed to run for very long. . . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Jul 13, 2000
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: which compass to buy
I have my choices down to 2 styles of compasses both sold by cps inc. the first one is the 2 1/4" airpath flush mount with adjusting screws, stock # 4305 and the other is the pedestal mount airpath compass which btw you can not adjust with screws instead you get an adustment card of some sort stock # 4307. ok guys whats the diff. and which do you prefer. thanks, Gary r. voigt ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 13, 2000
Subject: Re: Bad News Dept
In a message dated 7/13/00 3:12:30 PM Eastern Daylight Time, Flycrazy8(at)aol.com writes: << I too had a engine out except it was over a cotton feild. Was also flying a" kolb ultrastar "with a "cyuana" engine.Problem was i was only about 100 feet high. Had to drop the nose and go cotton picking without a sack.lol... No problem on the landing just rolled about 50 ft and stopped. Had cotton hanging all over the kolb. A farmer came by to ask what kind of coton picker that was....lol To this day haven't found the reason for the engine stoppage...Still flying with the Cyuana.....hasn't missed a lick...Maybe it don't like the taste of cotton....lol >> Well Flycrazy ...I better put my cuyunna story in here too cause it is about the same as the other 4 recent stories. I had a pterodactyl then and had a resonator on the exhaust outlet of my 30 hp cuyunna which was supposed to then yield 35 hp or so. A friend of mine had a 503 in his T bird and could blow me away on speed...but just after takeoff, I tried to catch him anyway...and I did...just barely catch him and as I was in midwave to him to show him how fast my pterodactyl could go...shoot i even CAUGHT UP with him and his BIG engine, my loud resonating 35 hp maker changed its tone to ...silence!...and down I went. I had the option to pick a brown field on the right or a green one on the left...I could see furrows in the brown one so I unwisely chose the green one. I dove to the ground to bleed off some energy and glided up over the protecting tree line and back down to the green field and came in for a perfect landing ...or a perfect ...really short landing as the plants ...what ever they were grabbed at my axle and pulled me down fast! ... No damage to anything or anyone! Never did figure what caused the engine to go silent, so ...I unwisely again...started the engine (I could smell burnt oil) and took off going back the same way I had landed and made it safely up over those protective trees and flew back to my field. end of story Morale....I don't really know ...except that now I know that I was really...lucky! I never found out why the Cuyunna quit on me, I only guess that it was putting out more HP than it was designed for due to the resonater muffler overheated and siezed enough to stop. Cooled down on the ground, unseized and allowed me torestart and fly away. That all happened about 12 years ago. GeoR38 ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: DC Powered Vacuum Pump
Date: Jul 13, 2000
My understanding is that the "dry" type pump is a little "delicate" due to the use of sliding carbon vanes that are light, and self lubricating. The ones I've fooled with had vanes that looked like they were made of the same material as electric motor brushes. Fragile. The oil type pumps have metal vanes that are MUCH stronger - they last almost forever - as reference the vacuum pumps I use in refrigeration, but you pay a weight penalty. Personally, I think I'd take a 1 or 2 lb penalty for the peace of mind, but I guess I'm in a minority. Don't think I've ever even seen one for sale - for aircraft, anyway. Refer Lar. ----- Original Message ----- From: Robert L. Nuckolls, III <nuckolls(at)aeroelectric.com> Sent: Thursday, July 13, 2000 5:29 PM Subject: Kolb-List: Re: DC Powered Vacuum Pump > > >a while back somebody (I believe it was John) suggested a small electrical > >driven compressor as an alternative to a vacuum pump or venturi. He > >especially recommended the UNMP50 from KNF. Their brushless type (for > >permanent operation) costs $ 213.00. The pump will make 2.7 l per min at 4 > >Hg. I'm ready to order one from KNF, but I'm somewhat reluctant. Has anybody > >tried such a pump yet? > > Is this for normal operations of vacuum instruments? I used > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Strobes
Date: Jul 13, 2000
This talk of the strobe wires got me to thinking, ha ha. I bought the Kuntzleman strobes along with the rest of the kit, and ran my fancy wires, etc. a few months ago. Did a trial mounting of the strobe heads out on the wing tips, and fussed a bit over mounting methods. My solution is like everything else of mine - probably over engineered, and a little primitive looking, but at least it's hell for stout. I even angled them up a little, to allow the wing tip to rest on the ground during folding/unfolding, without damaging the strobe head, and also to keep them out of my range of vision while flying. I think THAT would be a real aggravation. Anyway, my question(s)..........1. that soft, blue "rubber" that the clear lens presses over turns out to be very delicate, and I carved one of them up some with my fingernails. Are they supposed to be that delicate ?? Can you replace them ?? 2. The clear lenses press on fairly easily over that soft rubber. Seems like they'd also pop right off again in the slipstream at speed. How do you guys hold them on ?? Don't think I like the idea of replacing them for each flight. Cheapskate Lar. P.S. A vote for the strobes: Quite a few times, I've watched airplanes, both GA, and UL take off and be silhouetted against a mountain or whatever. After a few seconds, blink twice, and see if you can find it again. Even a white one, though they are better. Me for the strobes. Lar. ________________________________________________________________________________
Date: Jul 13, 2000
From: Woody <duesouth(at)govital.net>
Subject: test
10;19 pm ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Firerstar ID and structure question
Date: Jul 13, 2000
> Sam, > > The difference in the Firestar I and II is that the II has two extra ribs > in each wing and a smaller aileron. At least that is what my plans show. > > John Jung > > What is the structural differences between the Firestar I and Firestar II > > that accounts for the FS II's higher G.W. limit? In other words, can a FS > > I airframe be upgraded to the FS II G.W. capability. Hi Sam & Kolb gang, According to the "Book of Kolb" the Firestar has been in production since 1985. In 1990 some minor styling changes resulted in the KX series. The rear cage of the original Firestar was covered all the way up to the bottom of the wing and the KX series only goes about halfway up leaving the cage open for 360 degree visibility. The cockpit sides were lowered on the KX series to allow easier entry. The KXP series was the KX with a stronger wing to accommodate the more powerful Rotax 503. The KXP had 7 ribs per wing panel versus 5 for the KX. The KXP also has a stronger drag strut. The current Firestar I and II are identical. The FS I may be built with 5 ribs per wing panel if you are trying to keep weight to a minimum but you cannot carry a passenger or use the 503 engine. If you order the FS I kit or have the FS I kit you can upgrade it to the FS II by adding "The Second Seat Option" which includes heavy duty gear legs, 2 passenger floor pans, 10 gallon gas capacity, and larger 6" wide tires providing of course that you have the 7 rib wing. Hope this helps. Later, John Cooley Building FS II #1162 ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: 447
Date: Jul 13, 2000
Hi Ed, Don't know how long you have been on the list or how familiar you are with Dennis Souder, but he is the past President of the Kolb Co. and is responsible for many of the refinements on the Kolb aircraft. He also tested a Kolb in high speed dives till he finally broke the wing (drag strut collapsed if I remember correctly way beyond what the plane is rated at and has since been strengthened more) and then deployed a BRS. He is one of the Kolb guru's and you should heed his advice on using the 582 in my humble opinion. BTW it is great to see that Dennis still peeks at the list occasionally as his experience is invaluable. Take care. Later, John Cooley Building FS II #1162 > > I am building a mark3/xtra and ... I will be using a > short field, 800 ft. usable and will have two people > on board some of the time.(30%) > > The 503 was originally offered in the Mk3 but is no > longer offered in the XTRA. > What do you experts think? > > At least a 582! ________________________________________________________________________________
Date: Jul 14, 2000
From: "Steven S. Green" <GREENSS(at)Bowater.com>
Subject: Strobe Wiring
A1-type: MAIL Bill, I Shared all your same concerns about the strobe light wiring. I finally ran mine through the ribs just behind the main spar and secured it to the first diagonal rib brace behind the spar. I secured it with multiple wraps on sewing thread and then thinned some 30 min. epoxy with denatured alcohol and saturated the thread. I don't like plastic wire ties on aluminum tubing, because of chafing, especially when it is out of sight. For access later I installed several inspection rings on the bottom of the wing. Steven Green From: "Bill Elder" <billelder(at)denver.net> Subject: Kolb-List: Strobe Wing Wiring Request from Colorado regarding installation of Kuntzleman dual strobe wiring on my Mark III. Talked to the quick build guys and they run the wire through the trailing edge wing tube out to the wing tip. I was worried about this approach as there are so many rivets in the tube that the wire might chafe after time, but it would be relatively easy to replace with minimum tearing into the fabric. But the wire is substantial, and using wiring ties, it seems like running the wire inside the wing out to the wingtip would be an OK approach. The consequences of a wire malfunction however may require massive recovering. How have you all approached this issue? ________________________________________________________________________________
From: "Bill-Jo" <Bill-Jo(at)prodigy.net>
Subject: Re: test
Date: Jul 14, 2000
Woody your test is ok B F ----- Original Message ----- From: Woody <duesouth(at)govital.net> Sent: Thursday, July 13, 2000 7:19 PM Subject: Kolb-List: test > > 10;19 pm > > > > > ________________________________________________________________________________
Date: Jul 14, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: which compass to buy
Gary, I don't think that the pedestal mount fits in a Kolb with the windshield. At least I don't recall seeing one. If you need a good compass, and have panel space, the other one that you mentioned is good. It is like the one that I currently have. But I don't use it. If I don't know where I am, I turn on my GPS. I almost never look at the compass, and it seems a shame to waste that panel space and $50 on a compass. For $100, I could have a spare GPS, or for $2, I could have a cheap compass for back-up. John Jung Gary r. voigt wrote: > > I have my choices down to 2 styles of compasses both > sold by cps inc. the first one is the 2 1/4" airpath flush > mount with adjusting screws, stock # 4305 and the other is > the pedestal mount airpath compass which btw you can not > adjust with screws instead you get an adustment card of some > sort stock # 4307. ok guys whats the diff. and which do you > prefer. > > thanks, > Gary r. voigt ________________________________________________________________________________
Date: Jul 14, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Strobe Wing Wiring
Bill, My strobe wires go through the main tube but the trailing edge tube is probably better. Make sure that you run the wire along the wing fold joint so that you can fold it without disconnecting it. You may also want to consider a connector at that point, so that if you ever need to remove the wings, it will make it easier. John Jung Bill Elder wrote: > > Request from Colorado regarding installation of Kuntzleman dual strobe > wiring on my Mark III. Talked to the quick build guys and they run the wire > through the trailing edge wing tube out to the wing tip. I was worried > about this approach as there are so many rivets in the tube that the wire > might chafe after time, but it would be relatively easy to replace with > minimum tearing into the fabric. But the wire is substantial, and using > wiring ties, it seems like running the wire inside the wing out to the > wingtip would be an OK approach. The consequences of a wire malfunction > however may require massive recovering. How have you all approached this > issue? > > snip... ________________________________________________________________________________
Date: Jul 14, 2000
From: Ron Hoyt <rrhoyt(at)ieee.org>
Subject: RR: Brake Fluid Leaks
From: "Larry Bourne" <larrybiglar(at)earthlink.net> Subject: Kolb-List: Brake Fluid Leaks Leaky Lar. I too have had cases of weeping brake fluid. My fix has been to open up the joint and use two wraps of Teflon pipe joint tape on the pipe threads and reassemble the joints. The brass to plastic tube joints were fixed with more compression of the packing gland in the nut. I had to use a wrench to get them tight enough. At this time all joints are dry. ------------------- Original Message ------------------------------------- Has anyone figured out a way to stop the plastic brake line fittings from "weeping" ?? I've already replaced 1 reservoir (for $20.00) after tightening the fitting in the bottom of it too tightly. Now the "T" below the reservoir has started up, and I've already re-snugged them once. Clean up is a struggle, and it shouldn't do it anyway. Help. Leaky Lar. Mark III N232S 95% built 90% work to do rrhoyt(at)ieee.org ________________________________________________________________________________
Date: Jul 14, 2000
From: ed mills <edgmills(at)yahoo.com>
Subject: Re: mark III/Xtra advice
I would like to thank everyone for the great advice on engines. If I stay with Rotax, I will definitely go with the 582 based on all the advice received. Thanks again to all. Ed ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: mark III/Xtra advice
Date: Jul 14, 2000
>From: ed mills <edgmills(at)yahoo.com> >If I stay with Rotax, I will definitely go with the >582 based on all the advice received. >Thanks again to all. >Ed > Ed, When you get the 582 on your MKIII, it maybe a good idea to consult this list for break-in, care, maintainance, oils to use, coolant to use, and a host of other things to get you off to a good start for a long of enjoyable trouble free engine history. I know I have a few things to say about the 582. One is; I like it. Firehawk ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Insurance ??
Date: Jul 14, 2000
Hey fellow flying gangster buds, I'm looking for information on ultralight insurance other than that offered by USUA. Some of the property owners at our private airstrip are asking for liability insurance to cover any "ultralight operation". I was wondering if any of you have ever needed it, if you got it, what it cost and through what insurance Company. The airstrip majority is GA. Some have outright said they didn't like or want anything to do with "ultralights". They say they are dangerous, like guns and motorcycles :-). So I guess when I move there I will have to build a fence and tie down my "ultralight" so it can't get out and attack some of them. Funny, they don't seem to think that way about their dogs running around on the airstrip. Firehawk ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Strobe Wing Wiring
Date: Jul 14, 2000
I got a question for the quick build guys, I guess but will throw it out here as well as food for thought. If you mount your strobe more forward on the wingtip like most do (and some HAVE to do due to the aileron counter weights...) how do you get the wire from the trailing edge tube to the light??? The tube opens on the end and that's where there will be fabric...Loop it over the outside edge back to the inside of the wing? Maybe drill a little hole and bend the wire up into the wingtip bow tube then to your lights??? One other question...I understand that most wingtip strobes/position lights have a power supply that sends HIGH voltage from the supply to the actual light...It was my understanding that these needed to be mounted as close as possible to the strobe itself (i.e. mounted inside the wingtip somewhere....rivet to back of spar tube???) Anyway the system I am thinking about is the AeroFlash system that Aircraft Spruce sells (Part no. 156-0049) I understand the Whelen system is similar. I believe the Kuntzleman system has a central power supply and keeps all the high voltage current in the light head itself??? What have you guys done??? Anyone got a power supply mounted in there wingtip??? Jeremy Casey jrcasey(at)mindspring.com Bill, My strobe wires go through the main tube but the trailing edge tube is probably better. Make sure that you run the wire along the wing fold joint so that you can fold it without disconnecting it. You may also want to consider a connector at that point, so that if you ever need to remove the wings, it will make it easier. John Jung Bill Elder wrote: > > Request from Colorado regarding installation of Kuntzleman dual strobe > wiring on my Mark III. Talked to the quick build guys and they run the wire > through the trailing edge wing tube out to the wing tip. I was worried > about this approach as there are so many rivets in the tube that the wire > might chafe after time, but it would be relatively easy to replace with > minimum tearing into the fabric. But the wire is substantial, and using > wiring ties, it seems like running the wire inside the wing out to the > wingtip would be an OK approach. The consequences of a wire malfunction > however may require massive recovering. How have you all approached this > issue? > > snip... ________________________________________________________________________________
Date: Jul 14, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Strobe Wing Wiring
Lots of ways will work. lay the wire under the fabric and glue the fabric over it to hold it in place. (put it on top so that you won't chafe it on the ground, etc) Run it down the inside of the wing and tie it to the ribs with rib stitching cord. All you really want is anything that will keep the wire from chafing, as long as you protect it, anything will work. Richard Pike MKIII N420P (420ldPoops) > >I got a question for the quick build guys, I guess but will throw it out >here as well as food for thought. If you mount your strobe more forward on >the wingtip like most do (and some HAVE to do due to the aileron counter >weights...) how do you get the wire from the trailing edge tube to the >light??? The tube opens on the end and that's where there will be >fabric...Loop it over the outside edge back to the inside of the wing? >Maybe drill a little hole and bend the wire up into the wingtip bow tube >then to your lights??? >One other question...I understand that most wingtip strobes/position lights >have a power supply that sends HIGH voltage from the supply to the actual >light...It was my understanding that these needed to be mounted as close as >possible to the strobe itself (i.e. mounted inside the wingtip >somewhere....rivet to back of spar tube???) Anyway the system I am thinking >about is the AeroFlash system that Aircraft Spruce sells (Part no. 156-0049) >I understand the Whelen system is similar. I believe the Kuntzleman system >has a central power supply and keeps all the high voltage current in the >light head itself??? What have you guys done??? Anyone got a power supply >mounted in there wingtip??? > >Jeremy Casey >jrcasey(at)mindspring.com > > > >Bill, > >My strobe wires go through the main tube but the trailing edge tube is >probably >better. > >Make sure that you run the wire along the wing fold joint so that you can >fold >it without disconnecting it. You may also want to consider a connector at >that >point, so that if you ever need to remove the wings, it will make it easier. > >John Jung > > >Bill Elder wrote: > >> >> Request from Colorado regarding installation of Kuntzleman dual strobe >> wiring on my Mark III. Talked to the quick build guys and they run the >wire >> through the trailing edge wing tube out to the wing tip. I was worried >> about this approach as there are so many rivets in the tube that the wire >> might chafe after time, but it would be relatively easy to replace with >> minimum tearing into the fabric. But the wire is substantial, and using >> wiring ties, it seems like running the wire inside the wing out to the >> wingtip would be an OK approach. The consequences of a wire malfunction >> however may require massive recovering. How have you all approached this >> issue? >> >> snip... > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: 582 and airplane performance #s
Date: Jul 14, 2000
Hey gang I got some thinking for you, This may not be what you come up with as numbers for your perticular application and airplane but for me and my plane with a 582 this is what I found by doing a little math and using the figures I have accumilated from numerous XC flights. I had an engineer check my figures and with a few adjustments this is what we found:: My 582 turning 6000 RPM will propel my airplane at 80 MPH At 6000 RPM my 582 burns a consistant 4-4.2 GPH.(I know this is lower than the Rotax Fuel burn chart shows but I have done a few minor modifications to my engine to make it more fuel efficient.) If I fly 100 miles at 80 MPH/6000 RPM it will take me 1.17 hours to cover that distance. OK, SO FAR? My 582 turning 5200 RPM will propel my airplane at 65 MPH At 5200 RPM my 582 burns a consistant 3-3.2 GPH If I fly 100 miles at 65 MPH/ 5200 RPM it will take me 1.5 hours to cover that distance. Here is the surprise: At 5200 RPM/65 MPH my 582 turns 468,000 revolutions in the 100 miles (+-) At 6000 RPM/80 MPH my 582 turns 432,000 revolutions in the 100 miles For the same 100 miles distance covered my 582 turns 36,000 revolutions "more" at 5200 RPM than it does at 6000 RPM. The stroke,up and down, on my 582 is 5.04"/ revolution X 36,000 RPM = 181440" That in turn means: The piston travels a whopping 15120' or 2.8 miles "farther" at 5200 RPM for the 100 miles than it does at 6000 RPM. The fuel burn for that distance is only .13 GPH more at 80 MPH. So, now we all have more to think about. If we can cut down on drag and lighten our airplanes up a bit we can get even more miles and hours from our engines. We can also through out the 300 hour rebuilds theary because wear has as much to do with what RPM you run your engine as the overall hours you put on your engine. I wonder what RPM Rotax ran their engines to come to the conclusion that 300 hours would be long enough to need a rebuild? All I can say for myself is my 582 really puurrs at 6000 RPM and it likes to run there, so does my airplane. I have approxamately 500 hours on my 582 running it between 5800-6000 in cruise with the same crank and pistons. No, I haven't decarboned it yet. I will go into it to check it at 600 hours hobbs time. I would like to hear from those who have high hours on their engines. It might make some on the list feel a little better about running Rotax engines and 2 strokes in general. ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
"Dennis Souder"
Subject: Rigging angles
Date: Jul 14, 2000
I am about ready to rig my Mark 3 and spent some time looking through the plans and manual for all the "don't make a big mess" information. What I came up with was in the manual where it says to level the 2 square tubes of the cage by lifting up the tail and level the bottom of the wing. This means then that the bottom edge of the wing is parallel with the 2 square tubes (dahhh). Anyway if you mount the tail per the plans , with the leading edge of the horizontal stab even with the top edge of the boom tube you are ready to go. Buuuuutttt there is a remark in the builders manual that says you can lower or raise the tail to get the tabs welded to the cage to match up (and not violate the edge distances) of the tab on the steel inboard rib?!?! This would change the angle of the horizontal tail??? Now the REAL question is this...I have one of these fancy,smansy digital levels that I have to have for work that reads out in 1/10's of degrees (very accurate) and wanted to get the angles right but can't find the actual angles listed anywhere??? Have I missed that piece of trivia somewhere??? Basically if the bottom of the wing is level then what angle should the horizontal tail be??? Heck I might be swatting at a fly with a barn door but hey, I have the fancy tool , I might as well use it?!?!?! Jeremy "Getting picky , again" Casey jrcasey(at)mindspring.com ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 14, 2000
Subject: Re: 582 and airplane performance #s
In a message dated 7/14/00 9:16:11 PM, firehawk54(at)hotmail.com writes: << My 582 turning 6000 RPM will propel my airplane at 80 MPH >> Man, you have a fast bird there! My airplane has half doors and is open above the gas tanks so it might slow me down some. But, I have some very accurate true air speeds for you. Indicated of course will be a bit less, depending on altitude. I suspect some of the speed demons out there are getting high airspeeds (mach numbers) from their static line/port position being subject to air flow past the cockpit. 5000 53 5200 55 5500 62 5800 65 6000 68 6700 77 (Flat out) Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: 582 and airplane performance #s
Date: Jul 14, 2000
Yeah ! ! ! That really is food for thought. Thanks. ----- Original Message ----- From: michael highsmith <firehawk54(at)hotmail.com> Sent: Friday, July 14, 2000 2:00 PM Subject: Kolb-List: 582 and airplane performance #s > > Hey gang I got some thinking for you, > ________________________________________________________________________________
From: "Brian Kim Steiner" <steiner(at)spreda.sk.ca>
Subject: Re: 582 and airplane performance #s
Date: Jul 14, 2000
Hi Firehawk; What year was your 582 built? I have been told that a better crank shaft was introduced sometime in the mid nineties. My 582 was purchased in 1991 and has the older style crankshaft. I have just over 300 hours and am starting to question the reliability of the crank, other than the crank reliability question, it purrs along just like new. If I was building a new Mark111 I would seriously consider the new 100 hp 912s that is out. I find my 582 underpowered when flying wheel-skis in deep snow with 2 people on board. Brian "Kim" Steiner Saskatchewan, Canada > Hey gang I got some thinking for you, > This may not be what you come up with as numbers for your perticular > application and airplane but for me and my plane with a 582 this is what I > found by doing a little math and using the figures I have accumilated from > numerous XC flights. I had an engineer check my figures and with a few > adjustments this is what we found:: > > My 582 turning 6000 RPM will propel my airplane at 80 MPH > At 6000 RPM my 582 burns a consistant 4-4.2 GPH.(I know this is lower than > the Rotax Fuel burn chart shows but I have done a few minor modifications to > my engine to make it more fuel efficient.) > If I fly 100 miles at 80 MPH/6000 RPM it will take me 1.17 hours to cover > that distance. > > OK, SO FAR? > > My 582 turning 5200 RPM will propel my airplane at 65 MPH > At 5200 RPM my 582 burns a consistant 3-3.2 GPH > If I fly 100 miles at 65 MPH/ 5200 RPM it will take me 1.5 hours to cover > that distance. > > Here is the surprise: > At 5200 RPM/65 MPH my 582 turns 468,000 revolutions in the 100 miles (+-) > At 6000 RPM/80 MPH my 582 turns 432,000 revolutions in the 100 miles > For the same 100 miles distance covered my 582 turns 36,000 revolutions > "more" at 5200 RPM than it does at 6000 RPM. > > The stroke,up and down, on my 582 is 5.04"/ revolution X 36,000 RPM > 181440" > > That in turn means: The piston travels a whopping 15120' or 2.8 miles > "farther" at 5200 RPM for the 100 miles than it does at 6000 RPM. > > The fuel burn for that distance is only .13 GPH more at 80 MPH. > > So, now we all have more to think about. If we can cut down on drag and > lighten our airplanes up a bit we can get even more miles and hours from our > engines. We can also through out the 300 hour rebuilds theary because wear > has as much to do with what RPM you run your engine as the overall hours you > put on your engine. I wonder what RPM Rotax ran their engines to come to the > conclusion that 300 hours would be long enough to need a rebuild? > All I can say for myself is my 582 really puurrs at 6000 RPM and it likes to > run there, so does my airplane. I have approxamately 500 hours on my 582 > running it between 5800-6000 in cruise with the same crank and pistons. No, > I haven't decarboned it yet. I will go into it to check it at 600 hours > hobbs time. > I would like to hear from those who have high hours on their engines. It > might make some on the list feel a little better about running Rotax engines > and 2 strokes in general. ________________________________________________________________________________
Date: Jul 14, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: Rigging angles
I have only used a smart level once setting up a friends Rans ( no accounting for bad taste) What a pain in the butt. Trying to get everything perfect. A bubble level makes everything a lot easier and it will fly just as good. Of course I may be known on the list as being rude and crude but heck I can get things to work. >Heck I might be swatting at a fly with a barn door but hey, I have the fancy >tool , I might as well use it?!?!?! ________________________________________________________________________________
Date: Jul 14, 2000
Subject: Re: 582 and airplane performance #s
From: Ray L Baker <rbaker2(at)juno.com>
Denny, Once the engine is on, rotating the fuselage becomes very problematic. I do not know about others, but I rolled mine over many times during the covering, taping, coating process. L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB writes: > Mark 3 ready to cover. > PS: is covering my fuslage before I have the engine going to cause > any > problems? ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Firerstar ID and structure question
Date: Jul 14, 2000
For Sam Cox. Sam get you a Mark3 w/582-you will not regret it--believe me! Do not archive Lindy LA-Lower Alabama ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: 582 and airplane performance #s
Date: Jul 14, 2000
> > >Hi Firehawk; >What year was your 582 built Mine is a 95/96. I replaced the crank in it in 98. It had a little over 600 hours on it. I probably could have run it a few more hours but like you I was concerned about the reliability. I haven't had any problems with the newer crank either which is pushing 500 hours. I'll take measurements on it at 600 also. Thanks Firehawk ________________________________________________________________________________
Date: Jul 15, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: 582 and airplane performance #s
There is a lot of drag around the windshield/door/wing interface that really slows the MKIII down, and when cleaned up a bit, really speeds it up. My GPS verifies my airspeeds, corrected for wind and drift. Best top end so far is 93, no wind, straight and level. It will always get 85, and usually 88. Some days it just seems to run better than others. Rotax 532, B box, 2.58:1, 66" 2-blade Ivoprop. The static port is abeam the pitot, 5" below and even with the front end of the nose fairing. My project for this next winter (if old age and inertia don't overcome me) is to make fairing cuffs for the top and bottom of the lift struts, streamline fairings for the landing gear, and cowl the engine. The reason? I would love to be the first Old Poop on the block to get a MKIII to do 100 top end with a clapped out old 532. Probably not possible, but it keeps me out of worse mischief. Richard Pike MKIII N420P (42OldPoops) > > >In a message dated 7/14/00 9:16:11 PM, firehawk54(at)hotmail.com writes: > ><< My 582 turning 6000 RPM will propel my airplane at 80 MPH >> > >Man, you have a fast bird there! My airplane has half doors and is open above >the gas tanks so it might slow me down some. But, I have some very accurate >true air speeds for you. Indicated of course will be a bit less, depending on >altitude. I suspect some of the speed demons out there are getting high >airspeeds (mach numbers) from their static line/port position being subject >to air flow past the cockpit. > >5000 53 >5200 55 >5500 62 >5800 65 >6000 68 >6700 77 (Flat out) > >Bill George >Mk-3 582 "C" Powerfin > > ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: 447
Date: Jul 14, 2000
For J Casey.--additional comments -adding to his------ Had a 503DCDI--Magnum--one hell of a engine-built by Danny Day in Tubac Arizona. Recommend the 582 w/clutch if you can afford it. Only problem in-High temp-High Humidity area--(Summertime) was getting the cooling down-with split radiators mounted in rear-one was close to muffler-definitely heat from muffler was effecting cooling on one radiator.I disconnected -oil injection-will not discuss reasons why here at this time. moving split radiators to front of 582-very easy---water pump rotates perfectly-no problem w/.water pump gasket--a little extra water hose but weight not a problem.Have digital pictures of installation to include how to mount radiators in Front--you can see -change -modify- definite improvement in performance.--Also show VG's on both wings--you can see VG's with your own eyes.How far back from leading edge of wing-etc--also see mounting tape.-The VG's were made by John Todd-also on this list-also a club member- and flies a firestar. Took digital pictures of instrument panel on Mark3 takeoff,2 on board cruise-1000'-2000'-3500'cruise--by the way I fly with firehawk and if you think his is fast-we both have problems keeping up with a clipped wing Rans S-6--I know we cruise along at 80-on rare occasions 85---and the S-6 flys circles around us--by the way it is powered by a 582. Firehawks wingman-a former Kolber flies a challenger-1300 Hrs-Is having a new one--a hybrid-part-challenger-part Kolb-part Air Cam. Also have it on Digital --in construction. Could not send test-performance data to Kolb list because pictures are in Mime? format and list rejects the message. I posted a message on list -if anyone wanted test data I would send pictures to the e-mail address-Have received 374 messages today-Went out of office as a UL rep almost a year ago and still receive heavy national / international traffic.Plus 5 rejects from Kolb list---related to format.Never change anything -day-to day- cyberspace? You think we have it rough--read this a few minutes ago--from a buddy flying the 447 on a open-no pod---A model Cobra-that our club helped him get certified to fly in Australia--Great flight last week. Went up into the mountains to see a friend.Snow on top of highest peak-6000 feet-Landed right on top of a table top hill--marginal strip-Had to approach at tree top level-up the side of the hill-and land on top of the hill--Strip runs steep down hill-Had to zig-Zag across the hill until I came to a stop.Cold as hell.Engine temp ( he has a 447) up a bit but OK. Hands and face numb-even with good gloves on! Get this-His friend was not home!Going back tomorrow--For those not familiar with weather conditions in Australia--their season are reversed--summer in US--winter there. All U Mountain bad terrain flying Kolbers-come on down to Lower Alabama. Plenty of Flat --360 acre flat fields -routine! Firehawk will let you see all his outstanding Aerial Video's shot on numerous XC's and also low level flights along the Gulf of Mexico.Outstanding Aerial Video's-I have seen a lot of them! Also routes around alligator infested swamps-and location of all unknown UN-advertised nudist colonies. Anyone wanting flight test data with 582--let me know as I will wipe smart digital card Tuesday or Wednesday. DO NOT ACHIEVE Lindy LA-Lower Alabama ________________________________________________________________________________
From: BERNDSENCO(at)aol.com
Date: Jul 15, 2000
Subject: Cutting vent hole in lexan
Hi all, I have a couple of 3-1/4" vents that I want to install in my Lexan canopy. Any recommendations on the proper way to cut the holes? Will a regular hole saw work of do I need a special tool? Any tips would be appreciated. Jon Berndsen berndsenco(at)aol.com ________________________________________________________________________________
From: aquila33(at)webtv.net (dann mann)
Date: Jul 15, 2000
Subject: Re: Cutting vent hole in lexan
The hole saw will work fine as long as it's a sharp one. Practice on a piece of scrap to be sure. ________________________________________________________________________________
Date: Jul 15, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Cutting vent hole in lexan
Jon, A regular hole saw will work. Take your time to keep it cool, for the best hole. John Jung BERNDSENCO(at)aol.com wrote: > > Hi all, > I have a couple of 3-1/4" vents that I want to install in my Lexan canopy. > Any recommendations on the proper way to cut the holes? Will a regular hole > saw work of do I need a special tool? Any tips would be appreciated. > > Jon Berndsen > berndsenco(at)aol.com ________________________________________________________________________________
Date: Jul 15, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: 582 and airplane performance #s
Tell us more about those "minor modifications" Richard Pike MKIII N420P (420ldPoops) >At 6000 RPM my 582 burns a consistant 4-4.2 GPH.(I know this is lower than >the Rotax Fuel burn chart shows but I have done a few minor modifications to >my engine to make it more fuel efficient.) ________________________________________________________________________________
Date: Jul 15, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Norhtern CA Seminar 2000 date set
We have enough interest in a northern California to set a date for a weekend seminar. The weekend of September 30/October 1 has been selected. The site will be in Santa Rosa, California. Builders and aircraft owners are invited to check over the course description found at http://www.aeroelectric.com/seminars.html Reservations for this presentation may be entered on the same page. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Bill Elder" <billelder(at)denver.net>
Subject: Strobe Light Wing Wiring
Date: Jul 15, 2000
Listers - thanks for all the advice - I'm installing the wire in the trailing edge tube, the wire mounted through several wooden balls (got them at the Hobby store and drilled a hole for the wire) in the area of rivets to prevent chafing. For Jeremy, the quick build guys drill a hole out at the end of the tube, then run the wire into the bow tip forward to where the light mounts. ________________________________________________________________________________
From: Mhqqqqq(at)aol.com
Date: Jul 15, 2000
Subject: first flight of the year (3rd solo of my life)
Well, it was a great day to try it out. Last fall was my first solo in my open cockpit twinstar. I also had my second solo flight last year, but I broke a landing gear. That was it for the year. Well, after working way too much this summer I finally had time to fly again. No wind, air temp was about 75 but high humidity. Well, I did a few taxi runs and then took off. I had a radio & told the airpark owner that the runway sure looks small. The got a good laugh. Well, I was up for about 1 hour & then I came down & didn't break anything. By the way did I say the wind started blowing across the runway. Not much but enough to make me (remember I don't have that much flying time yet) nervous. Ps. One more note. Another guy did his first solo last night in an mx. He is still in one piece as well. Tomorrow we have one more who wants to solo his first time. weather permitting. It should bee a good weekend for Cherry Grove Airpark, Wannamingo MN Mark ________________________________________________________________________________
From: ronoy(at)shentel.net
Date: Jul 15, 2000
Subject: Strut fairings
Deleters, get ready. I'm gonna talk abt GA speed mods. In a former life I had a stock straight-leg Cardinal. In cleaning it up with new nose and main gear fairings I found that the Cessna gear leg strut fairings were fully stalled at cruise attitude--as evidenced by tufting. Made new fairings from 0.025 Al and attached, after several tuft-runs, so that they were same angle of incidence as wings. Only added a little over 1 kt, but maybe they gave enough lift to overcome the 6-pack in the bag room. Just a thought for any of you wishing to exceed my 63 mph!!! bn http://members.xoom.com/ronoyer ________________________________________________________________________________
Date: Jul 14, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: 582 and airplane performance #s
I did Andy's Mk 3 on the gear . I did not have to rotate it. It does require 2 people on occasion to feed the fabric from one side to the other. It was a very simple process. > >Denny, > >Once the engine is on, rotating the fuselage becomes very problematic. I >do not know about others, but I rolled mine over many times during the >covering, taping, coating process. > >L. Ray Baker >Lake Butler, Fl >Building Mark III, SN M1156--N629RB > > >writes: > > Mark 3 ready to cover. > > PS: is covering my fuslage before I have the engine going to cause > > any > > problems? > > ________________________________________________________________________________
From: "Ken Broste" <spiritmoves(at)earthlink.net>
Subject: Re: Cutting vent hole in lexan
Date: Jul 15, 2000
Score the lexan with a sharp knife before using a hole saw to prevent it from cracking. ----- Original Message ----- From: <BERNDSENCO(at)aol.com> Sent: Saturday, July 15, 2000 5:46 AM Subject: Kolb-List: Cutting vent hole in lexan > > Hi all, > I have a couple of 3-1/4" vents that I want to install in my Lexan canopy. > Any recommendations on the proper way to cut the holes? Will a regular hole > saw work of do I need a special tool? Any tips would be appreciated. > > Jon Berndsen > berndsenco(at)aol.com > > ________________________________________________________________________________
From: Cessna21(at)aol.com
Date: Jul 15, 2000
Subject: Re: aileron adjustment
Thanks for the advise! Do not achive! ________________________________________________________________________________
Date: Jul 15, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Cutting vent hole in lexan
Put a larger flat board behind it. Go slow - jerryb > >Hi all, >I have a couple of 3-1/4" vents that I want to install in my Lexan canopy. >Any recommendations on the proper way to cut the holes? Will a regular hole >saw work of do I need a special tool? Any tips would be appreciated. > >Jon Berndsen >berndsenco(at)aol.com > > ________________________________________________________________________________
Date: Jul 15, 2000
From: Richard Swiderski <swidersk(at)digital.net>
Subject: Re: She Flew Today!
Hello Listers, The ol SlingShot & I finially punched a hole in the sky today. Using a converted 587 Rotax was a lot of trouble but she has successfully transitioned from water to air. It was a blustery day & thunder showers came & went. but we got it dialed in & I'm looking forward to fine tuning the plane & engine. ________________________________________________________________________________
Date: Jul 16, 2000
Subject: 912 Throttle/Choke Cable
From: Ray L Baker <rbaker2(at)juno.com>
Listers, In proceeding with the instruction less installation of the 912, I have ascertained which pair of cables is for the choke and which is for the throttle, by the small parts included in the respective plastic packages. Both sets have a very small metal donut, the hole in which is just large enough to admit the bare cable. Can anyone give me a clue as to how and where these are used. The fitting of the throttle cable sleeve to the adjustable knurled fitting at the carburetor seems very "loosey goosey" (high tech term). Apparently all that keeps it seated therein is the tension of the cable and pressure from the splitter housing. I am thinking about enclosing with shrink tubing. All or any suggestions, advice or comments on the above will be appreciated by this bewildered and befuddled first time builder. L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB ________________________________________________________________________________
From: ronoy(at)shentel.net
Date: Jul 16, 2000
Subject: Info on Discovery/Wings program
<389E3E01.7D3AB17A(at)warwick.net> <20000206.212644.8655.4.flybug1(at)juno.com> <389E6247.9C4BD100(at)warwick.net> <396FFDBB.69FC59F8(at)warwick.net> <397043E5.5E82(at)trikite.com> <39715C4E.5EB8AD18(at)warwick.net> Listees: Does anyone know Andy Fields of the Discovery Channel's Wings program? Does Wings present info in a fairly unbiased form, or does it go along with the rest of the stupid *news* media, spewing out half-truths? Have a friend who has been asked to be interviewed on an aviation-oriented subject, and doesn't want to get *mediaed*. Thanks bn ________________________________________________________________________________
Date: Jul 16, 2000
Subject: More 912 ?'s
From: Ray L Baker <rbaker2(at)juno.com>
Kolbers, While checking out the 912S's on a friends newly built AirCam I noticed that the choke is not cabled up. I was told that the choke is not necessary. Just hit the primer and fire them up. He does and they do. (Boy do they sound sweet!) This plane was built and is operated in Florida where as a general rule we do not encounter extreme cold. Anyone have any experience or comments that would cause me to discredit this please fire away. At this point I am inclined try it without the choke. L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB ________________________________________________________________________________
From: "Terry" <tswartz(at)hydrosoft.net>
Subject: More 912 ?'s
Date: Jul 16, 2000
Ray Might work in FL, but I doubt it would work well in cold weather. Here in SE PA, I've flown in 20 degree weather with the 912. I don't have primers and it takes a little cranking to start and if you turn of the choke off right after starting, the engine will die. I need to turn the choke of gradually, 30 to 45 seconds. Summer time primers would probably be fine. I turn the choke off as soon as the engine starts. Terry -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Ray L Baker Sent: Sunday, July 16, 2000 2:24 PM Subject: Kolb-List: More 912 ?'s Kolbers, While checking out the 912S's on a friends newly built AirCam I noticed that the choke is not cabled up. I was told that the choke is not necessary. Just hit the primer and fire them up. He does and they do. (Boy do they sound sweet!) This plane was built and is operated in Florida where as a general rule we do not encounter extreme cold. Anyone have any experience or comments that would cause me to discredit this please fire away. At this point I am inclined try it without the choke. L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 16, 2000
Subject: Re: Info on Discovery/Wings program <389E3E01.7D3AB17A(at)warwick.net>
<20000206.212644.8655.4.flybug1(at)juno.com> <389E6247.9C4BD100(at)warwick.net> <396FFDBB.69FC59F8(at)warwick.net> <397043E5.5E82(at)trikite.com> <39715C4E.5EB8AD18(at)warwick.net> In a message dated 7/16/00 8:23:30, ronoy(at)shentel.net writes: << Does anyone know Andy Fields of the Discovery Channel's Wings program? Does Wings present info in a fairly unbiased form, or does it go along with the rest of the stupid *news* media, spewing out half-truths? >> Dont know any people associated with Discovery Wings channel but watch it a lot. they have had good programs on ultralights, EAA, military, etc. Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
From: GOOCHMAC(at)aol.com
Date: Jul 16, 2000
Subject: Re: Tail dragger to tricycle?
Has any body converted a tail dragger to tricycle (on floats?) Martin ________________________________________________________________________________
Date: Jul 17, 2000
From: "Steven S. Green" <GREENSS(at)Bowater.com>
A1-type: MAIL **** 07/17/2000 Preliminary Accident/Incident Data Record 1 **** A. Type: A Mid Air: N Missing: N Entry date: 07/17/2000
From: GREAT LAKES REGION OPERATIONS CENTER
B. Reg. No.: UNREG M/M: ULTR Desc: UNREGISTERED ULTRALIGHT Activity: Pleasure Phase: Take-off GA-A/C: Other Descr: UNREGISTERED ULTRALIGHT (KOLB MARK III WITH 2 SEATS) CRASHED ON TAKE-OFF FROM THE OWNER'S YARD, AND THE PILOT/SOLE OCCUPANT SUFFERED FATAL INJURIES, THE VEHICLE WAS DESTROYED, OTHER CIRCUMSTANCES ARE UNKNOWN, GWINN, MI.WX: UNKNDamage: Substantial C2. Injury Data: # Crew: 1 Fat: 1 Ser: 0 Min: 0 Unk: # Pass: 0 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: D. Location. City: GWINN State: MI Country: US E. Event Date: 07/17/2000 Time: 0050 F. Invest Coverage. IIC: Reg/DO: GL09 DO City: GRAND RAPIDS DO State: MI Others: NTSB G. Flt Handling. Dep Pt: GWINN, MI Dep Date: 07/17/2000 Time: 0050 Dest: UNKN Last Radio Cont: NONE Flt Plan: NONE Last Clearance: NONE WX Briefing: NOther: Does anyone who this was? ________________________________________________________________________________
From: "Darren Smalec" <smald(at)shianet.org>
Subject: 2SI/Cyuna Boat Anchors
Date: Jul 17, 2000
Hi group. Had another interesting experience with my 2SI 460-F-40 last night. I was flying with a buddy who just purchased a new T-bird around his strip for about 20 minuets, when I felt the engine "sag". Temps were normal. I reduced throttle, and reapplied, and could only get about 5000 rpm @ WOT.. I reduced throttle some, and 30 seconds later I was flying a glider, as the engine stopped. Luckily I was above 1000', and another buddy's strip. The landing was good, if a little fast. After calming down, I tried to turn engine over-- no way. I removed the plugs, found the front plug with the electrodes smashed togther. Pulled the front cyl. head, and found it full of ground up needle bearings--Hmmmm. I haven't torn it down any further, but suspect the wrist pin bearings. SO-- I may be a slow learner sometimes, but I know I will not be using a 2SI/Cyuna anymore. Why?? -- *UL II02-- Totally went through,everything, Ran 9 hrs. rear cyl. seizure. *2SI 460-F-40-- Brand new, went 36.9 hrs, rear cyl. seizure. returned to 2SI, it was out of warranty, but they repaired it N/C. they said the wrist pin bearing failed. Also, they replaced both cylinders, pistons, and wrispin bearings. *Same engine-- 64.4 hrs later, front cyl. needle beairing failure. I do not abuse my equipment, maintain it properly, and am not a stranger to 2-strokes. If you fly with one of these, be careful. If anyone is interested in these, I will be selling them CHEAP. contact me offlist for more info. Daren Smalec. ________________________________________________________________________________
Date: Jul 16, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: Tail dragger to tricycle?
> >Has any body converted a tail dragger to tricycle (on floats?) > >Martin I suppose you could if you are some kind of girly boy. Real men fly tail draggers. ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Finishing tapes & access holes
Date: Jul 17, 2000
Hey Gang, I am finished covering and have applied the first coat of polybrush. I plan on putting finishing tapes on all edges of wings and tail pieces including the ribs of the tail pieces. I would like to know what most folks on the list do and what size tape is recommended for the leading edges of the tail pieces. Do you use the same size tape on the leading edge of a elevator where you have Homer's bumps as you use on the leading edge of the horizontal stabilizer where there is no bumps? I think 2" tape would be the right size for the trailing edges of the elev., rudder and ailerons and of course for the ribs in the tail pieces. Also where do folks recommend putting access holes? Any suggestions would be greatly appreciated. Later, John Cooley Building FS II #1162 ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: 2SI/Cyuna Boat Anchors
Date: Jul 17, 2000
If you fly with one of these, be careful. > If anyone is interested in these, I will be selling them CHEAP. contact >me >offlist for more info. >Daren Smalec. Darren, Thank you for sharing that experience with us. All of us plane drivers needs to know about these things. It sounds as though 2SI still has a long way to go before they have a good engine. Maybe that's why they are so cheap. Firehawk ________________________________________________________________________________
From: BICUM(at)aol.com
Date: Jul 17, 2000
Subject: Re: 912 Throttle/Choke Cable
Ray, I thought it was just me that was struggling a bit with the "instruction less" installation of the 912. I thought I was "just dumb". Thanks for make me feel not so alone. Anyway I'll tell you what I think and not what I know for sure. I was going to put the "shiny metal donuts" inside the particular tubes that they terminate in. My guess was that they keep the cable centered and prevent cable abrasion from rubbing on the tube edges when the cables and arms are moved to their limits. I also made a mistake that we might both be able to get some help on from your questions. Being a first time builder, I made an effort to pre-assemble most everything prior to covering to make sure I had covered all my bases. One of the cables has a brass sleeve that slides over the choke end. I ended up screwing the cable up by fraying it. This is like trying to put your wedding ring down over head and around your neck like your wife thinks it should be. Maybe someone out there has one of the "piss you off so simple" ideas on how to get that little brass sleeve on the end of choke cable without fraying the end of the cable. Also any sources for the 29" choke cable that I want to replace? Struggling too, John Bickham St. Francisville, LA Mark III - 912 N308JB (painting) ________________________________________________________________________________
Date: Jul 17, 2000
From: "Robert F. Bean" <rfbean(at)rochester.infi.net>
Subject: surface tape
The right tape to put on your tail is the one that looks best to you. After making the bend around the tube there should be enough flat surface, top and bottom to help hold it down while drying and to look "right". Try a small strip of each to judge for yourself. It is only there, if not covering a seam or overlap, to provide an abrasion taking function. If you land on a lot of long grass, eventually you'll notice the paint wearing off the leading edge of your tail (not to mention the stiff brush punching an occasional hole in the bottom of the horiz. stab.) On the plus side, tires last forever on grass, at least the tread. BB ________________________________________________________________________________
From: BICUM(at)aol.com
Date: Jul 17, 2000
Subject: Re: Finishing tapes & access holes
John, I also attempted putting finishing tapes on the edges of the small control surfaces. I think I was a little over confident with how well I had done with the finishing tapes on the wings. Nice and straight and FLAT. Covering Homer's bumps was a real challenge for me. I just was not as happy with the edges over those bumps. I ended up cheating (right or wrong). I put a tape on the bottom and another tape from the top over those bumps. Only way I could get the look I wanted. If I had to do it over again I would have listened to the great John Hauck (who is on a rescue/recovery mission) and only taped the leading edges that are exposed to rocks, tall grass, bird parts, and other abrasive/abusive things. You may not have a problem. Just think about it and good luck. Be sure and talk to Jim and Dondi at Aircraft Technical. Jim has a method that other people have been succesful at. I just struggled with it. John Bickham St. Francisville, LA Mark III - 912 (painting) N308JB ________________________________________________________________________________
Date: Jul 17, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: 912 Throttle/Choke Cable
Not sure if your little brass sleeves are like the ones that CPS sells, but on theirs, one end has a chamfer to enable it to slide over the cable easier, while the other end is cut of at 90 degrees. Might be worth a look. A good source for replacing those little choke cables is a bicycle shop. Get one of the cables they use for their gear changing cables, etc. That cable is the right diameter, very tight wound, and solders very well. A trick to use when soldering your throttle or choke cables: After putting the cable through the little brass end ferrule, before you solder it, stick about 3/32" of cable out the cutoff end and take an Exacto knife or similar and really rats-nest the end of the cable until it will not readily pull back through the ferrule. Now solder it. You have a much tighter fit and are using a much thinner layer of solder to provide your grip. If you do it right (make up a few scraps and practice?) it is almost impossible to pull the cable through even without soldering. Makes sense to me that it ought to be stronger and less likely to pull out that way. Richard Pike MKIII N420P{ (420ldPoops) > >Ray, > >I thought it was just me that was struggling a bit with the "instruction >less" installation of the 912. I thought I was "just dumb". Thanks for make >me feel not so alone. > >I also made a mistake that we might both be able to get some help on from >your questions. Being a first time builder, I made an effort to pre-assemble >most everything prior to covering to make sure I had covered all my bases. >One of the cables has a brass sleeve that slides over the choke end. I ended >up screwing the cable up by fraying it. This is like trying to put your >wedding ring down over head and around your neck like your wife thinks it >should be. Maybe someone out there has one of the "piss you off so simple" >ideas on how to get that little brass sleeve on the end of choke cable >without fraying the end of the cable. Also any sources for the 29" choke >cable that I want to replace? > >Struggling too, > >John Bickham >St. Francisville, LA >Mark III - 912 >N308JB (painting) > > ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Rotax quiz (getting closer)
Date: Jul 17, 2000
Hi gang, The latest installment on the 447 quiz. Last time I'd de-pitched the prop till I saw 6100 RPM..then went after the temperatures with the jetting. I began to worry I'd just masked a problem by making it to easy to get the RPM up. Sunday I did a leak down test. I plugged the exhaust (rubber gasket and aluminum plates) I plugged the intake at the rubber boot (3 oz dixie cup full of epoxy makes the perfect plug) pumped up through the pulse port with a syringe pump made for motorcycle forks (syringe, tube and gauge) She held 5 psi with no signs off loss for 2 full minutes after 10 additional minutes she dropped down to 4.5 psi I'm convinced that's not a problem. I also checked the fan belt and it seemed about right (a little less than 1/2 inch deflection with about 10 pounds of force) I also had a look at the rings and pistons. They're clean and free to move. Plugs didn't look to far off from that last round of testing. So here I am...Absolutley convinced the fuel delivery is sound, The engine is healthy (good compression and leak test, etc.) Worried about the prop setting being to low and the temps too high. Now as far as the prop goes I had it in about 4 turns (which of course means nothing) That was 6 to 7 degrees at the tip. The book said to expect about 14 degrees for the rotax 447. Well it turns out that's for a 60 in prop and mine is a 68 incher. It's hard to find a recommended pitch for the 447 with a 68 in ivo prop. The couple of hints I've seen indicate it should be about 28 inches of pitch. Well measuring out to 75% of the blade and doing a little math the 28 in pitch happens at about 3.5 "turns in" (which is 7+ degrees at the tip.) I feel a lot better that I'm indeed making the HPs now it's just the high temps and big jets problem. After all this I'll probably be more confident in my engine than anyone. Since the carb is the last unknown potential problem and they only cost $150 I'm just going to get a new one before tuning the jets for good. One question in the interest of cool headedness..does anyone run with rubber boots to seal the big spark plug access hole in the shroud? I imagine that would be good for a few degrees off the CHT. I'd even consider a mister system in front of the fan for our three digit days out here in the desert, just for CHT emergengies and max power climbs That's all for now, -Peter- ________________________________________________________________________________
Date: Jul 17, 2000
Subject: Re: Finishing tapes & access holes
From: Ray L Baker <rbaker2(at)juno.com>
John, I used 3" on all edges and 2" on all the rest. L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB ________________________________________________________________________________
From: "Patty M" <pattym(at)lushen.com>
Subject: Re:
Date: Jul 17, 2000
Our fellow pilot was Kent Mead. -----Original Message----- From: Steven S. Green <GREENSS(at)Bowater.com> Date: Monday, July 17, 2000 12:42 PM > >**** 07/17/2000 Preliminary Accident/Incident Data Record 1 **** >A. Type: A Mid Air: N Missing: N Entry date: 07/17/2000 >From: GREAT LAKES REGION OPERATIONS CENTER >B. Reg. No.: UNREG M/M: ULTR Desc: UNREGISTERED ULTRALIGHT >Activity: Pleasure Phase: Take-off GA-A/C: Other >Descr: UNREGISTERED ULTRALIGHT (KOLB MARK III WITH 2 SEATS) CRASHED ON > TAKE-OFF FROM THE OWNER'S YARD, AND THE PILOT/SOLE OCCUPANT > SUFFERED FATAL INJURIES, THE VEHICLE WAS DESTROYED, OTHER > CIRCUMSTANCES ARE UNKNOWN, GWINN, MI.WX: UNKNDamage: Substantial >C2. Injury Data: # Crew: 1 Fat: 1 Ser: 0 Min: 0 Unk: > # Pass: 0 Fat: 0 Ser: 0 Min: 0 Unk: > # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: >D. Location. City: GWINN State: MI Country: US >E. Event Date: 07/17/2000 Time: 0050 >F. Invest Coverage. IIC: Reg/DO: GL09 DO City: GRAND RAPIDS >DO State: MI Others: NTSB >G. Flt Handling. Dep Pt: GWINN, MI Dep Date: 07/17/2000 Time: 0050 >Dest: UNKN Last Radio Cont: NONE Flt Plan: NONE >Last Clearance: NONE WX Briefing: NOther: > >Does anyone who this was? > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: 912 Throttle/Choke Cable
Date: Jul 17, 2000
Just right, and one more small thing for thought..............cable is made with a lubricant in between the strands, to promote sliding of the strands when going around a pulley, etc. After frazzling the end of the cable, degrease it thoroughly, then flux and solder it. You'll get much better flow and adhesion at a much lower temperature. Big Lar. ----- Original Message ----- From: Richard Pike <richard(at)BCChapel.org> Sent: Monday, July 17, 2000 7:06 PM Subject: Re: Kolb-List: 912 Throttle/Choke Cable > > Not sure if your little brass sleeves are like the ones that CPS sells, but > on theirs, one end has a chamfer to enable it to slide over the cable > easier, while the other end is cut of at 90 degrees. Might be worth a look. > A good source for replacing those little choke cables is a bicycle shop. > Get one of the cables they use for their gear changing cables, etc. That > cable is the right diameter, very tight wound, and solders very well. > A trick to use when soldering your throttle or choke cables: > After putting the cable through the little brass end ferrule, before you > solder it, stick about 3/32" of cable out the cutoff end and take an Exacto > knife or similar and really rats-nest the end of the cable until it will > not readily pull back through the ferrule. Now solder it. You have a much > tighter fit and are using a much thinner layer of solder to provide your grip. > If you do it right (make up a few scraps and practice?) it is almost > impossible to pull the cable through even without soldering. > Makes sense to me that it ought to be stronger and less likely to pull out > that way. > Richard Pike > MKIII N420P{ (420ldPoops) > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Finishing tapes & access holes
Date: Jul 17, 2000
Here's a long'un. If not covering, prepare to Delete. Boy, here's my favorite part of building............! ! ! Jim Miller's method of taping - as interpreted by me - ( how's that for a disclaimer ?? ) is this: Put the tape in position dry, and mark the high points with a pencil. That is, hold the tape over the "bumps" on each side of the surface, in the position it'll be in when glued down. This will make it snug over the bumps, and slack in between. After marking the high points, "connect the dots" in a straight line. Now experience talks........... I used too much poly brush on the 1st try, and made an awful mess.........spread JUST a 1/2" line of poly brush down the pencil line, no more, and stick the tape down, keeping the edges right on the pencil line. This will give you straight tape edges, with baggy sections. Use the iron at increasing temps to shrink the tape, and DON'T heat the edges. Only the center portion of the tape, or you'll pull the glue loose. After shrinking, go ahead and poly brush the whole thing. OK, now for the controversy. On mine, I used 2" tape, and had intermittent problems with not enuf shrinkage - probably due to my skill level, and sloppy gluing - leaving hard, tight creases that were impossible to remove, so I removed the tape and started over. Twice. When I went whining to Jim, he suggested using the 3" tape - more shrinkage available. Makes sense, but I haven't tried it yet. Also, going around a corner, ( bad enuf ) and over a bump, too.............as on the lower trailing edge of the rudder..............is, so far.............beyond my simple skills. Oh yeah, I did it..........and tore it off.........twice..........and that's where Vamoose sits today. The reason I feel good about presenting this, even tho' I'm not happy with mine so far, is that I can clearly see, that with a little more practise, it really will do a beautiful job. Another suggestion of Jim's, is that in going around corners, don't worry too much about doing the whole thing by shrinking the tape. Shrink it part way, then carefully cut darts out of the fabric, so that the cut edges lay smoothly together, then goober them down. When painted, the cuts won't show. I've already found out that this, too, needs some practise. Don't let the drying glue, and short work time stampede you. Take your time, and don't be shy about talking to Jim Miller. He's a great resource, and a really great person - as well as being a Corporate Jet Pilot. Sorry Jim, hadda get that in there. Mekky Lar. ----- Original Message ----- From: <BICUM(at)aol.com> Sent: Monday, July 17, 2000 5:38 PM Subject: Re: Kolb-List: Finishing tapes & access holes > > John, > > I also attempted putting finishing tapes on the edges of the small control > surfaces. I think I was a little over confident with how well I had done > with the finishing tapes on the wings. Nice and straight and FLAT. Covering > Homer's bumps was a real challenge for me. I just was not as happy with the > edges over those bumps. I ended up cheating (right or wrong). I put a tape ________________________________________________________________________________
Date: Jul 17, 2000
From: Jon Steiger <jon(at)twistedbits.net>
Subject: Inactive engine prep
My 447 powered FireFly has been sitting for over a year without having been flown or even having the engine run. I was just wondering what you listers recommend I do to it prior to firing it up again and prior to flight? I was already planning to replace all of the fuel lines as a matter of course, and I'm planning to install fresh spark plugs, but was wondering what else should be done? Will I need to go inside the engine? Should I pour some oil down the plug holes for initial lubrication? Unfortunately, the engine was not prepped for storage in any way. (Long story; basically I didn't plan for it to sit this long, one thing led to another, yadda yadda yadda...) The engine has about 70 hours on it. Many thanks in advance for any advice you can give me! -Jon- .--- Jon Steiger ---- jon(at)dakota-truck.net or stei0302(at)cs.fredonia.edu ---. | Affiliations: AOPA, DoD, EAA, NMA, NRA, SPA, USUA; Rec & UL Pilot - SEL | | '92 Ram 150 4x4 V8, '96 Dakota V8, '96 Intruder 1400, '96 FireFly 447 | `------------------------------ http://www.cs.fredonia.edu/~stei0302/ ----' ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: She Flew Today!
Date: Jul 17, 2000
Congratulations, Richard, but I'm surprised. I thought you were flying long ago. Lar. ----- Original Message ----- From: Richard Swiderski <swidersk(at)digital.net> Sent: Saturday, July 15, 2000 7:45 PM Subject: Re: Kolb-List: She Flew Today! > > > Hello Listers, > > The ol SlingShot & I finially punched a hole in the sky today. Using a > converted 587 Rotax was a lot of trouble but she has successfully transitioned > from water to air. It was a blustery day & thunder showers came & went. but we > got it dialed in & I'm looking forward to fine tuning the plane & engine. > > ________________________________________________________________________________
Date: Jul 17, 2000
From: Cliff and Carolyn Stripling <striplic(at)tetric.com>
Subject: Re: Finishing tapes & access holes
>Hi, >I plan on putting finishing tapes on all edges of wings and tail pieces >including the ribs of the tail pieces. Tape only overlaps. Don't do the trailing edges. Only tape ribs or fuselage braces that might cause vibration (drumming) cuts in the Stits. That eliminates all outside corners. Use Stits tape to protect any potential sharp edge. Use false rib stitching on vert.stab where drumming will occur. >...leading edges of >the tail pieces. >2" most everywhere. Isn't 3" used for the leading edge and bow of the >main wing? >Do you use the same size tape on the leading edge of a >elevator where you have Homer's bumps as you use on the leading edge of the >horizontal stabilizer where there is no bumps? >Yes. >I think 2" tape would be the >right size for the trailing edges of the elev., rudder and ailerons None needed... please. All that does is add mass exactly where you do not want it... possibly causing flutter. >...for the ribs in the tail pieces. Maybe... maybe not. I didn't put any tapes on ribs that I did not also rivet like the main wing. I figured if it need a tape it also needed to be fastened to the rib to prevent vibration (drumming) damage. > Also where do folks recommend >putting access holes? None needed unless you want one to inspect the drag strut brace bolt. Burn some drain holes into the lowest point of all parts... fuse too. You will spill fuel sooner or later. Cliff ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: first flight of the year (3rd solo of my life)
Date: Jul 17, 2000
Just right, take your time, and be careful. Good luck. Envious Lar. ----- Original Message ----- From: <Mhqqqqq(at)aol.com> Sent: Saturday, July 15, 2000 2:27 PM Subject: Kolb-List: first flight of the year (3rd solo of my life) > > Well, it was a great day to try it out. Last fall was my first solo in my > open > cockpit twinstar. I also had my second solo flight last year, but I broke a > landing gear. That was it for the year. > > Well, after working way too much this summer I finally had time to fly again. > No wind, air temp was about 75 but high humidity. Well, I did a few taxi runs ________________________________________________________________________________
Date: Jul 18, 2000
From: Dennis & Diane Kirby <kirbyd(at)flash.net>
Subject: Attaching the Tailboom Last
Hey, Kolb Gang - I'd like to pass on a construction tip that I discovered which some folks may find helpful. It deals with the timing of the construction process - specifically, when in the process do you permanently attach the tailboom ? Or, my question was: Can I attach the tailboom AFTER the fuselage cage is covered? Here's why this question is important to me: (Those of you with the wonderful luxury of large shops & big hangars, hit 'delete' now.) Simply, it's a matter of building space. I'm building my Mark-III in a one-car garage. That's my whole shop. One of the (several) wonderful things about the Kolb, is that you can build it modularly (a piece at a time) in a relatively small space. Biggest single component is a wing. And we usually work on only one piece at a time, so with the other pieces stored somewhere else, a one-car garage shop can actually be adequate to build an airplane! (Of course, there are the couple of times in mid-build where all pieces must come together, like for wing-rigging, fuselage tube attach't drills, etc.) So, until I'm ready for the trailer/airport routine (which I'm not), limited-space builders like me want to keep the pieces apart until the last possible minute. The instructions say to attach the tailboom tube permanently to the cage prior to fabric covering. For me, that exceeds the length of my garage - can't work there anymore if I cannot close the garage door. I wished I could finish the fuselage pod completely - fabric covered, engine installed, electrical installed, nosecone, instrument panel, windshield, seats, brakes, fuel system, all of it - before attaching the tailboom. Well, as it turned out, that's exactly what I did - put the tailboom on last, and here's the easy way to do it: Get a piece of six-inch PVC pipe (used in big irrigation & wells), approx 3 ft long, and jam that right in place in the cage bottom where the real tube would go, and drill thru and install the 3/8" bolt, as it would go through the real tube. Secured in place, that PVC now gives you the form that allows you to fabric cover over it. The plastic tube then comes out when final assembly occurs, way at the end of the building timeline. (By then, hopefully, I'd have a trailer!) Now I can finish most of the fuselage details (and there are LOTS of 'em) by keeping the pod separate from the tailboom until the end. I hope somebody finds this helpful. ( Am I the first one to discover this, or is this old news? ) Dennis Kirby first-time-builder, Mk-III s/n 300, in Cedar Crest, NM ________________________________________________________________________________
From: "Vic" <vicw(at)vcn.com>
Subject: Re: Kolb-List Digest: 19 Msgs - 07/17/00
Date: Jul 18, 2000
Trick on Applying finishing tapes: First - don't use bias tape - use regular tape. Glue the tape to the straight portion on both sides of the curve area but stop about two inches before the curve starts and about two inches after the curve stop. Working slowly, iron the tape until it fits nicely. Then glue the tape down. Vic ________________________________________________________________________________
Date: Jul 18, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Attaching the Tailboom Last
Dennis, I sound like you haven't finished the installation of the real boom yet. Did you install and drill the aluminum boom before covering? You didn't mention it, but I think that it is an important step. John Jung Dennis & Diane Kirby wrote: > > Hey, Kolb Gang - > > I'd like to pass on a construction tip that I discovered which some > folks may find helpful. It deals with the timing of the construction > process - specifically, when in the process do you permanently attach > the tailboom ? Or, my question was: Can I attach the tailboom > AFTER the fuselage cage is covered? snip.... > Get a piece of six-inch PVC pipe (used in big irrigation & wells), > approx 3 ft long, and jam that right in place in the cage bottom where > the real tube would go, and drill thru and install the 3/8" bolt, as it > would go through the real tube. Secured in place, that PVC now gives > you the form that allows you to fabric cover over it. The plastic tube > then comes out when final assembly occurs, way at the end of the > building timeline. (By then, hopefully, I'd have a trailer!) > > Now I can finish most of the fuselage details (and there are LOTS of > 'em) by keeping the pod separate from the tailboom until the end. > > I hope somebody finds this helpful. > ( Am I the first one to discover this, or is this old news? ) > > Dennis Kirby > first-time-builder, Mk-III s/n 300, in > Cedar Crest, NM ________________________________________________________________________________
Date: Jul 18, 2000
From: Richard Swiderski <swidersk(at)digital.net>
Subject: Re: She Flew Today!(Saturday)
Kolbers, I was exhausted Saturday nite & didn't give much details on my 1st flight with SlingShot #003. So you 582 pilots can compare, the 587 motor was originally in a SeaDoo personal watercraft. The bore/stroke & most of its parts are identical to the 582. The rear 1/3 of the crankshaft had to be pressed off & replaced with one that had a tapered end. The case had to be machined, drilled & tapped to accept a Rotax gear box. We put a 582 water pump & thermostat housing on it, with a 180 dgree auto thermostat that we cut to fit & drilled two 1/8" holes in to allow constant circulation & bleeding of air. We had to completely rejet all three sections of the two Mikuni BN altitude compensating, diaphram carburators. We exchanged the stock 132 degree rotary valve (which is also in the 582) with a little higher performance 147 degree valve. The radiator is from a VW Rabbit. Because the carbs have a returning fuel line, that complicated my goal to have the rear tank empty 1st without using valves. Coming up with a way to refuel the inaccessable fuel tanks without crawling into the back with small gas cans was also a challenge. I am shamefully proud of the elegant but simple solution I ended up with. I'll post pics of it when I get my webpage up. I did the 1st flight on a private 1/2 mile grass strip. We spent 3 days making sure the engine will live at full throttle without any worry & that was a major ace in the hole when it all came down to the wire to fly it for the 1st time. The 60", 3 blade, wide paddle Precision Propellor with p-tips inlaid, was set at 16 degrees of pitch, yielding a full throtle static pull of 6000rpm with 315 degree CHT & 980 degree EGT on the mag cylinder (hottest). The wind was a gusting 10- 20mph as a 45 degree cross wind. It was 98 degrees F & 100% humidity, 100ft above sea level. I taxied with the tail up to get used to the rudder & throttle ( a motor cycle throttle on the joy stick), did a couple of crow hops, flew down the runway about a foot off the ground for awhile, then went for it. Full throttle climb out at 50mph had CHT of 315, EGT of 960 & 6000rpm (interestingly the prop didnot unload at all). Climbed to the 1200ft ceiling & tried to do some stalls. It wouldn't break, just mushed at 35mph indicated, with a 350fpm sinkrate, using a 5000rpm throttle & about 3 degrees of flaperon. It maintained controlable flight at 41mph & 4000rpm. 5500rpm showed 60mph. Straight & level full throttle yielded 6300rpm, 980 EGT & 310 CHT & a speed of 75mph. In all settings the water tempt never exceeded 180 degrees. The prop had too much pitch & we dropped it to 14 degrees. Static pull full throttle then yielded 6300rpm, 312 CHT, & 1050 EGT. The take off rolled was dramatically reduced & it leaped into the air. Full throttle climbout at 50mph showed 6540rpm (here prop unloaded 200rpm from static) 315 CHT & 1040 EGT. Straight & level wide open throttle got up to 6850rpm & stopped & backed off. CHT was 320, EGT was 1080 & ASI showed 85 mph & the windshield was bowing in. The weather broke & I played around a little bit. The controls are very fast & lite in roll & pitch. It feels instantaneous yet there is no tendency to over control. It seemed like I just had to think it & the plane would do it. I did some 3/4 power near vertical stalls & rotated 180 degrees as the nose fell through. Speed went from 20mph on top to 80mph after a gentle pull up. The visibility was stunning. As the horizon rotated, I felt like I was just stuck out in front of the wing with no cabin at all. At cruise I could see above & behind the leading edge, below & behind the wing, straight down below each shoulder & with just a touch of bank, even below & to the other side. The plane flys smooth & rock solid. Dennis should be aweful proud of this incredible flying machine. Two parameters do not seem to fall in line. The rate of climb showed 600fpm on both prop settings even though the 1st had a long take off role & the 2nd it leaped up after about 150ft. The 2nd anomaly is that my buddy in a Piper Cherokee said he chased me around the pattern twice, trying to catch up & there is no way I could of only been doing 70mph. The ASI & VSI share the same static port & it may have a problem. With 2 hr of day light left, we packed it up. I was exhausted. It was an emotionally gruelling day. The intensity & extreme focus did not lend to a sense of having fun but it was exciting & immensely satisfying. I can't wait for a better day & learn more about the plane. ...Richard Swiderski ________________________________________________________________________________
Date: Jul 18, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Preliminary Accident/Incident Data Record
Group, I did a search on "Kent" and found that he was from the UP of Michigan and he bought a 1985 Firestar in 1997. In 1998 he started flew it for the first time. I met him at the Kolb tent that year. He brought foam for seats to give to any fellow Kolbers that wanted it. Last year he was replacing the front of the nose and gear on the Firestar. He had written about his own strip with trees on the end. I didn't find any mention of a Mark III. John Jung Patty M wrote: > > Our fellow pilot was Kent Mead. > -----Original Message----- > From: Steven S. Green <GREENSS(at)Bowater.com> > To: Kolb-list(at)matronics.com > Date: Monday, July 17, 2000 12:42 PM > > > > >**** 07/17/2000 Preliminary Accident/Incident Data Record 1 **** > >A. Type: A Mid Air: N Missing: N Entry date: 07/17/2000 > >From: GREAT LAKES REGION OPERATIONS CENTER > >B. Reg. No.: UNREG M/M: ULTR Desc: UNREGISTERED ULTRALIGHT > >Activity: Pleasure Phase: Take-off GA-A/C: Other > >Descr: UNREGISTERED ULTRALIGHT (KOLB MARK III WITH 2 SEATS) CRASHED ON > > TAKE-OFF FROM THE OWNER'S YARD, AND THE PILOT/SOLE OCCUPANT > > SUFFERED FATAL INJURIES, THE VEHICLE WAS DESTROYED, OTHER > > CIRCUMSTANCES ARE UNKNOWN, GWINN, MI.WX: UNKNDamage: Substantial > >C2. Injury Data: # Crew: 1 Fat: 1 Ser: 0 Min: 0 Unk: > > # Pass: 0 Fat: 0 Ser: 0 Min: 0 Unk: > > # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: > >D. Location. City: GWINN State: MI Country: US > >E. Event Date: 07/17/2000 Time: 0050 > >F. Invest Coverage. IIC: Reg/DO: GL09 DO City: GRAND RAPIDS > >DO State: MI Others: NTSB > >G. Flt Handling. Dep Pt: GWINN, MI Dep Date: 07/17/2000 Time: 0050 > >Dest: UNKN Last Radio Cont: NONE Flt Plan: NONE > >Last Clearance: NONE WX Briefing: NOther: > > > >Does anyone who this was? > > ________________________________________________________________________________
Date: Jul 18, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: 912 Throttle/Choke Cable
Good catch. I'd forgotten that they pre-lube those things. Richard Pike MKIII N420P (420ldPoops) > >Just right, and one more small thing for thought..............cable is made >with a lubricant in between the strands, to promote sliding of the strands >when going around a pulley, etc. After frazzling the end of the cable, >degrease it thoroughly, then flux and solder it. You'll get much better >flow and adhesion at a much lower temperature. Big Lar. > >----- Original Message ----- >From: Richard Pike <richard(at)BCChapel.org> >To: >Sent: Monday, July 17, 2000 7:06 PM >Subject: Re: Kolb-List: 912 Throttle/Choke Cable > > >> >> Not sure if your little brass sleeves are like the ones that CPS sells, >but >> on theirs, one end has a chamfer to enable it to slide over the cable >> easier, while the other end is cut of at 90 degrees. Might be worth a >look. >> A good source for replacing those little choke cables is a bicycle shop. >> Get one of the cables they use for their gear changing cables, etc. That >> cable is the right diameter, very tight wound, and solders very well. >> A trick to use when soldering your throttle or choke cables: >> After putting the cable through the little brass end ferrule, before you >> solder it, stick about 3/32" of cable out the cutoff end and take an >Exacto >> knife or similar and really rats-nest the end of the cable until it will >> not readily pull back through the ferrule. Now solder it. You have a much >> tighter fit and are using a much thinner layer of solder to provide your >grip. >> If you do it right (make up a few scraps and practice?) it is almost >> impossible to pull the cable through even without soldering. >> Makes sense to me that it ought to be stronger and less likely to pull out >> that way. >> Richard Pike >> MKIII N420P{ (420ldPoops) >> >> > >


June 28, 2000 - July 18, 2000

Kolb-Archive.digest.vol-ce