Kolb-Archive.digest.vol-cf

July 18, 2000 - August 03, 2000



      
      
      
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Date: Jul 18, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Inactive engine prep
There is a good chance that your idle jets are gummed closed. I'd disassemble the carb and clean everything real good. I would leave the old plugs in for the initial start up, and run it at about 3,000 RPM with the choke on a while to get an extra dose of oil everywhere, especially up around the wrist pin bearings. Then shut it down and put in the new plugs. Unless you have had an oil seal dry out, or some rust form somewhere, I would expect it to be OK. But I would also stay over the big friendly landing strip for the first 15 minutes, just to be on the safe side. It can't hurt. Richard Pike MKIII N420P (420ldPoops) > > > My 447 powered FireFly has been sitting for over a year without having >been flown or even having the engine run. I was just wondering what you >listers recommend I do to it prior to firing it up again and prior to >flight? I was already planning to replace all of the fuel lines as a >matter of course, and I'm planning to install fresh spark plugs, but was >wondering what else should be done? Will I need to go inside the >engine? Should I pour some oil down the plug holes for initial >lubrication? Unfortunately, the engine was not prepped for storage in any >way. (Long story; basically I didn't plan for it to sit this long, one >thing led to another, yadda yadda yadda...) The engine has about 70 hours >on it. > > Many thanks in advance for any advice you can give me! > > -Jon- > > .--- Jon Steiger ---- jon(at)dakota-truck.net or stei0302(at)cs.fredonia.edu ---. > | Affiliations: AOPA, DoD, EAA, NMA, NRA, SPA, USUA; Rec & UL Pilot - SEL | > | '92 Ram 150 4x4 V8, '96 Dakota V8, '96 Intruder 1400, '96 FireFly 447 | > `------------------------------ http://www.cs.fredonia.edu/~stei0302/ ----' > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: Inactive engine prep
Date: Jul 18, 2000
> My 447 powered FireFly has been sitting for over a year > Many thanks in advance for any advice you can give me! > > -Jon- Hey Jon, Do what Richard said, good advice. Also if it were mine I'd take a good look at the fuel pump. Not always, but sometimes the diaphram will dry out and crack. It will then either give the engine a lean mixture at full throttle thus the possibility of seizure or it may start leaking into the crankcase which might cause a failure anyway. For my butt I'd at least consider it before I flew with it very far. A new fuel pump would be cheap insurance. Then if you find the old one OK you would always have a spare. Jus' thin'n Firehawk ________________________________________________________________________________
Date: Jul 18, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: Rotax quiz (getting closer)
> > >Now as far as the prop goes I had it in about 4 turns (which of course means >nothing) That was 6 to 7 degrees at the tip. The book said to expect about >14 degrees for the rotax 447. Well it turns out that's for a 60 in prop and >mine is a 68 incher. It's hard to find a recommended pitch for the 447 with >a 68 in ivo prop. The couple of hints I've seen indicate it should be about >28 inches of pitch. Sounds like you are trying to turn to big a prop. any chance you could borrow a smaller prop to try out. The desert conditions are far removed from the 60* sea level readings used to set the original performance jettings. Vastly different climate will result in vastly different jetting I would think. The carb itself is probably not in need of replacement. ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Inactive engine prep
Date: Jul 18, 2000
----- Original Message ----- From: "michael highsmith" <firehawk54(at)hotmail.com> > Hey Jon, > Do what Richard said, good advice. Also if it were mine I'd take a good look > at the fuel pump. Not always, but sometimes the diaphram will dry out and > crack. It will then either give the engine a lean mixture at full throttle > thus the possibility of seizure or it may start leaking into the crankcase > which might cause a failure anyway. For my butt I'd at least consider it > before I flew with it very far. A new fuel pump would be cheap insurance. > Then if you find the old one OK you would always have a spare. > Jus' thin'n > Firehawk Good advice, but if you have a Mikuni pump it's cheaper to rebuild it. get a new diaphragm, clean the pump real good, install it, and change the pulse line. Geoff Thistlethwaite ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: Inactive engine prep
Date: Jul 18, 2000
>Good advice, but if you have a Mikuni pump it's cheaper to rebuild it. get >a >new diaphragm, clean the pump real good, install it, and change the pulse >line. > >Geoff Thistlethwaite > Hey Geoff and gang, Yes it is cheaper to rebuild it but I have found that everybody, for some unknown reason, can't seem to reassemble the pump so that it operates properly. I use to give the same advice until one of our club members almost had a real problem with one he had rebuilt. After, that I advise to buy new and have the old one as a spare just in case it is a last resort. It is only a few bucks more for the whole pump and the shipping is about the same for either. If you fly a lot there is the possibility that you might not have to replace the pump for hundreds of hours, or several years, at least I haven't. I replaced my pulse pump around 400 hours, not because it had failed but because it had not failed. I replaced it with a new one, I cleaned the old one and I have it as a spare in a plastic zip lock bag. The newest one I installed has around 650 hours on it. All this to say, that the pumps are usually very dependable unless you ever let them dry completely out. Keep on thin'n Firehawk ________________________________________________________________________________
From: "Jon" <jon(at)joncroke.com>
Subject: Re: Preliminary Accident/Incident Data Record
Date: Jul 18, 2000
Hi all, I am sorry to lose a friend and flying buddy in this tragic accident. Kent lived in the UP of Michigan and on several occasions flew over the waters of Green Bay in his Firestar to land in my back yard. I first met Kent at Sun n Fun 2 years ago all the way down in Fla only to discover that we were practically neighbors. Apparently, no one saw him go down Sunday night, and his wrecked plane was found not far from his home. It appears his chute was partially deployed. The FAA made a mistake in identifying the make of plane (it was not a Mark). Be careful out there..... ! Jon Near Green Bay www.ultralightpilot.com > > Group, > > I did a search on "Kent" and found that he was from the UP of Michigan > and he bought a 1985 Firestar in 1997. In 1998 he started flew it for the > first time. I met him at the Kolb tent that year. He brought foam for seats > to give to any fellow Kolbers that wanted it. Last year he was replacing the > front of the nose and gear on the Firestar. He had written about his own > strip with trees on the end. I didn't find any mention of a Mark III. > > John Jung > > Patty M wrote: > > > > > Our fellow pilot was Kent Mead. > > -----Original Message----- > > From: Steven S. Green <GREENSS(at)Bowater.com> > > To: Kolb-list(at)matronics.com > > Date: Monday, July 17, 2000 12:42 PM > > > > > > > >**** 07/17/2000 Preliminary Accident/Incident Data Record 1 **** > > >A. Type: A Mid Air: N Missing: N Entry date: 07/17/2000 > > >From: GREAT LAKES REGION OPERATIONS CENTER > > >B. Reg. No.: UNREG M/M: ULTR Desc: UNREGISTERED ULTRALIGHT > > >Activity: Pleasure Phase: Take-off GA-A/C: Other > > >Descr: UNREGISTERED ULTRALIGHT (KOLB MARK III WITH 2 SEATS) CRASHED ON > > > TAKE-OFF FROM THE OWNER'S YARD, AND THE PILOT/SOLE OCCUPANT > > > SUFFERED FATAL INJURIES, THE VEHICLE WAS DESTROYED, OTHER > > > CIRCUMSTANCES ARE UNKNOWN, GWINN, MI.WX: UNKNDamage: Substantial > > >C2. Injury Data: # Crew: 1 Fat: 1 Ser: 0 Min: 0 Unk: > > > # Pass: 0 Fat: 0 Ser: 0 Min: 0 Unk: > > > # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: > > >D. Location. City: GWINN State: MI Country: US > > >E. Event Date: 07/17/2000 Time: 0050 > > >F. Invest Coverage. IIC: Reg/DO: GL09 DO City: GRAND RAPIDS > > >DO State: MI Others: NTSB > > >G. Flt Handling. Dep Pt: GWINN, MI Dep Date: 07/17/2000 Time: 0050 > > >Dest: UNKN Last Radio Cont: NONE Flt Plan: NONE > > >Last Clearance: NONE WX Briefing: NOther: > > > > > >Does anyone who this was? > > > > > ________________________________________________________________________________
Date: Jul 18, 2000
From: Dennis & Diane Kirby <kirbyd(at)flash.net>
Subject: Re: Finishing tapes & access holes
John C. - I asked this same question six months ago on the list. Regarding the locations of inspection covers, here's the advice I went with: For Wings - Install 3 per wing: 1) On inboard face of root rib, just aft of the spar attach lug; 2) On wing bottom, just aft of the lift strut attachment fitting; 3) On wing bottom, just outboard of spar end and slightly forward of spar centerline. These locations (with the use of a small pocket mirror) will give you visibility to pretty much all you need to look at inside your wing for the normal life of your plane. For Fuselage - I installed 2 inspection covers: One directly under the Matco hydraulic brake cylinders (for maintenance access/removal); and the other cover is under the passenger-side seat. Reason for this one is for access to my electrical system, which is installed there. (I installed an electrical panel - switches, fuse panel, etc. - on the sloping floor panel directly under passenger's knees. I don't need to see it while flying, but my right hand "knows" where all the switches are by feel. An easy reach.) Hope this helps - Dennis Kirby Mark-III, s/n 300, about 80 percent finished Cedar Crest, New Mexico ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: Kolbra
Date: Jul 19, 2000
Very interesting! I'm building a Mark III Extra and have been thinking about the Jabiru engine. No gears for speed reduction, no liquid cooling system & parts, lighter weight, etc. A number of other kitplanes are using it. It would be nice to hear from Kolb what their thoughts and decisions were on using the Jabiru. Rody ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Kolbra
Date: Jul 19, 2000
Very interesting! I'm building a Mark III Extra and have been thinking about the Jabiru engine. No gears for speed reduction, no liquid cooling system & parts, lighter weight, etc. A number of other kitplanes are using it. It would be nice to hear from Kolb what their thoughts and decisions were on using the Jabiru. Rody My thoughts on the Jabiru/Kolb combo... direct drive engine that needs to spin up somewhere near 3000 RPM to make good HP (similar to VW conversions) That is fine and dandy in itself , but due to propeller design and the fact that you have to limit the tip speeds to no more than approx. .8 mach to stay efficient you have to run a smaller diameter propeller. Second basic fact is that at slower speeds like our Kolbs fly at , a big slow turning prop is more efficient than a small fast turning prop. SOOOOOOO , with a narrow fuselage like the Firestar or now Kolbra the smaller prop might be a acceptable choice as there is less "dirty" (or disturbed) air going into the prop but on something like the Mark3 I think the smaller prop would take a performance hit. The whole point of the redesign of the Mark3X was more to clean up the flow of air into the prop than to "reduce drag". Yea it reduced drag , especially at the wing to windshield joint but cleaning up the flow into the prop increased the prop efficiency...like getting extra HP for free. As far as the reason TNK put a Jabiru on the Kolbra I have 2 guesses...AND THEY ARE MY GUESSES , HAVEN'T TALKED TO NORM OR CHRIS ABOUT IT , JUST MY GUESSES... 1. The Jabiru is a pretty lightweight engine...They might have been close to the 496 lbs. 2-place trainer weight limit and needed to shave a few pounds off the 912 installation weight...Being air-cooled the Jabiru is a lighter installation. 2. They were trying to get the thing ready to introduce at Oshkosh and the Jabiru was a SIMPLE installation...no hoses or thermostats or radiators or overflow bottles , etc... I think the Jabiru sometimes has an oil cooler is about it. There is my 2 cents worth , an worth every penny you paid for it:) Jeremy Casey jrcasey(at)mindspring.com P.S. Maybe TNK is using the Jabiru to send a message to Rotax to be nicer or we'll all go fly somebody else's engine!!! ;) I'm sure Rotax is shaking in their bank vault now!!! ________________________________________________________________________________
Date: Jul 19, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Building web pages
OK Larry, here is a link to some free programs to build Kolb web pages with, upload them, etc. Also, Netscape Communicator has a web page building function in it. Microsoft Front Page Express has one also. Word Perfect 8 & 9 also have one, but not as good. I used Adobe Page Mill for mine, easy to use, but hard to learn because the instructions stink. Cost about $60 at the local college bookstore. (soft ware is always cheaper at such places I think) Richard Pike MKIII N420P (420ldPoops) NOW LETS SEE THAT KOLB PAGE! http://www.preferred.com/software_updates.html#html Do Nor Archive [DEFAULT] BASEURL=http://www.preferred.com/software_updates.html [InternetShortcut] URL=http://www.preferred.com/software_updates.html#html Modified=4020237D8DF1BF013E ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 19, 2000
Subject: Re: Building web pages
In a message dated 7/19/00 4:50:13, richard(at)BCChapel.org writes: << I used Adobe Page Mill for mine, easy to use, but hard to learn because the instructions stink. >> Pagemill is the easiest and quickest but lacks some of the gee whiz stuff. I am using Adobe GoLive 4.0, which is expensive and has a pretty healthy learning curve. Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: Kent Mead
Date: Jul 19, 2000
I was able to find this link to the loss of the Kolb pilot: http://www.upgroup.com/journal/loclnews.html Condolences to his family. Clay Stuart ________________________________________________________________________________
Date: Jul 19, 2000
From: "Richard Neilsen" <neilsenr(at)state.mi.us>
Subject: Helpfull Hint
Seems like I heard someone grumbling that they were having trouble putting a stranded cable thru a small hole. This is a trick I found. Cut the cable as clean as possible (sharp cable cutters, chisel etc.). Then wrap the cable with a small piece of masking tape, overlapping (hanging over) the end of the cable by .25-.5 inch. Be sure to wrap the cable the same direction as the cable is already twisted. Then twist the masking tape overhanging the cable. It should form to almost a point or at least such a small diameter that it will easily slide thru a nicropress sleeve or any thing else it is designed to fit thru. Be careful not to use too long a piece of tape or it will add too much to the diameter of the cable and not fit thru the hole. ________________________________________________________________________________
From: "Robert Haines" <robertsjunk(at)hotmail.com>
Subject: Larry and his web page
Date: Jul 19, 2000
Larry, Microsoft Frontpage Express (free) and Microsoft Web Publishing Wizard (work on your files on your computer and send the final revision to the web provider). Don't try to edit your files on the web provider's edit tool. It's too funky. Frontpage makes it like working with a Word document. Also, save your pages on your computer and send final revisions to the web provider using Web Publishing Wizard. I don't mind helping you off list if need it. First step, write the pages, worry about publishing them later. Robert Haines SlingShot in progress http://roberthaines.tripod.com ******* From: "Larry Bourne" <larrybiglar(at)earthlink.net> Subject: Kolb-List: Help Help ! ! ! I've started trying to put a website together, and tried the Earthlink, free, click-n-build, 6 mb website thing. Good name for it - thing - if you want to avoid profanity. It's pretty much useless, and a real pain to navigate in. I see all kinds of outfits offering this and that website constructors, and am not sure just how to choose. I would ******* ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Finishing tapes & access holes
Date: Jul 19, 2000
Hi Gang, Thanks for all the imput and suggestions on applying finishing tapes and access holes. One reason I plan on taping all the edges is because I had a 1988 model Twinstar Mark II and the leading edges of the elevators and ailerons was getting pretty ragged where the fabric and the rivet made contact on top of the ribs. Granted there wasn't any anti-chafe tape under the fabric that would probably have prevented it, but I believe a little extra work now may save me some headaches down the road and the tapes really look nice. I'm going to use 4" tape on the leading edge of the wings to provide plenty of overwrap of the seam and to allow the tape to come up over the nose of the main ribs(one place I forgot to put anti-chafe tape) The nose of the main ribs dig into the fabric pretty good when the fabric is shrunk. BTW Big Lar, I talk to Jim and Dondi on a regular basis. As soon as they here my Redneck voice they know who's calling. I can reiterate what you said about them, they're great people to deal with and always willing to take the time necessary to get you straightened out. I don't see how they get any work done on the projects they have to do if folks call half as much as I do. Ya'll have a great day. Later, John Cooley Building FS II #1162 ________________________________________________________________________________
Date: Jul 19, 2000
From: Ron Mason <CaptainKugel(at)excite.com>
Subject: Re: Kolbra
> > Very interesting! I'm building a Mark III Extra and have been thinking > about the Jabiru engine. No gears for speed reduction, no liquid cooling > system & parts, lighter weight, etc. A number of other kitplanes are using > it. It would be nice to hear from Kolb what their thoughts and decisions > were on using the Jabiru. > > Rody > > > I just ordered Kit #1 for the xtra. How far along are you? is there anything to report about the kit. This is my first kit build project so I am excited and aprehensive.(g) I have been wanting to Build me a Kolb since the first one came out back in 79 or so. I am most interested in knowing about the weight. Will it meet the 496 limit or not. I am also thinking and in fact just about settled on the 2si engine. Seems to be as good as the Rotax for half the money. > Say Bye to Slow Internet! http://www.home.com/xinbox/signup.html ________________________________________________________________________________
Date: Jul 19, 2000
From: Ron Mason <CaptainKugel(at)excite.com>
Subject: Re: 2SI/Cyuna Boat Anchors
> > Hi group. > Had another interesting experience with my 2SI 460-F-40 last night. > I was flying with a buddy who just purchased a new T-bird around his strip > for about 20 minuets, when I felt the engine "sag". Temps were normal. I > reduced throttle, and reapplied, and could only get about 5000 rpm @ WOT.. I > reduced throttle some, and 30 seconds later I was flying a glider, as the > engine stopped. Luckily I was above 1000', and another buddy's strip. The > landing was good, if a little fast. After calming down, I tried to turn > engine over-- no way. I removed the plugs, found the front plug with the > electrodes smashed togther. Pulled the front cyl. head, and found it full of > ground up needle bearings--Hmmmm. I haven't torn it down any further, but > suspect the wrist pin bearings. > SO-- I may be a slow learner sometimes, but I know I will not be using a > 2SI/Cyuna anymore. > Why?? -- > *UL II02-- Totally went through,everything, Ran 9 hrs. rear cyl. seizure. > *2SI 460-F-40-- Brand new, went 36.9 hrs, rear cyl. seizure. returned to > 2SI, it was out of warranty, but they repaired it N/C. they said the wrist > pin bearing failed. Also, they replaced both cylinders, pistons, and wrispin > bearings. > *Same engine-- 64.4 hrs later, front cyl. needle beairing failure. > I do not abuse my equipment, maintain it properly, and am not a stranger to > 2-strokes. > If you fly with one of these, be careful. > If anyone is interested in these, I will be selling them CHEAP. contact me > offlist for more info. > Daren Smalec. > > > Could it be you have not used the right oil or ratio?? I am thinking of getting the 2SI for the Extra I am building. > > Say Bye to Slow Internet! http://www.home.com/xinbox/signup.html ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: Re: Kent Mead
Date: Jul 19, 2000
Dear Ralph, I guess that the link may have expired. Many papers only keep information on-line for a day. This is from a search on the Detroit Free Press: "FORSYTH TOWNSHIP, Mich. (AP) -- A Federal Aviation Administration official was scheduled to be in Forsyth Township Monday evening to investigate an airplane crash. The accident happened at 8:50 p.m. Sunday just north of Michigan 35 in the Gwinn area. A resident of the area called authorities to the crash that occurred on private property. Forsyth Township Police officers found Kent Mead, 53, in the wreckage. He was taken to a local hospital where he was pronounced dead upon arrival. Police could not determine the cause of the crash, so an FAA official from Grand Rapids was beginning an investigation between 5 and 6 p.m. Monday. The aircraft was fully equipped and more sophisticated than the small aircraft police initially believed Mead was navigating. The pilot was alone in the plane at the time of the crash, The Mining Journal of Marquette reported. " ----- Original Message ----- From: <ul15rhb(at)juno.com> Sent: Wednesday, July 19, 2000 6:10 PM Subject: Re: Kolb-List: Kent Mead > Clay, I went to this website for the news and could not see anything > about Kent. I happened to meet Kent at Oshkosh a few years ago and he > impressed me as being a very nice guy. I'm deeply sorry to hear about his > death and very interested to find out 'why', as I fly an Original > FireStar as he did. > > Thanks, > Ralph Burlingame > > writes: > > > > I was able to find this link to the loss of the Kolb pilot: > > > > http://www.upgroup.com/journal/loclnews.html > > > > Condolences to his family. > > > > Clay Stuart > > > > > > > > > > > ________________________________________________________________________________
From: ULflyer86(at)aol.com
Date: Jul 19, 2000
Subject: Re: Kolb-List Digest: 19 Msgs - 07/17/00
Hello again list, I was also wondering if any of you have any Ultralights for sale? I would prefer Kolb but if you have ANYTHING please post it! Thanks! ~Eric Farewell Chalet Suzanne Airport, Lake Wales Florida ________________________________________________________________________________
From: ULflyer86(at)aol.com
Date: Jul 19, 2000
Subject: Re: Kolb-List Digest: 19 Msgs - 07/17/00
Hello All, Are any of you from the Santa Fe - Las Vegas New Mexico area? I will be in that area for about 3-4 weeks starting next week and I was wondering if there was any quantity of UL flyers in the area. Now on to more questions I'm not very well versed on Kolbs but that is the type of aircraft I've pretty much decided to buy: On Kolbs web site they never mentioned whether or not the Slingshot can be used a s a licensed UL trainer are there any of you out there with one for this use? Well, please get in touch with me as soon as possible. Thanks ~Eric Farewell Chalet Suzanne Airport Lake Wales Florida ________________________________________________________________________________
Date: Jul 19, 2000
From: Andy Gassmann <agassmann(at)earthlink.net>
Subject: Web Page
Larry, I've been reading the multitude of help messages you got. You do NOT need any kind of fancy editor. Use the simple notepad that comes with windows. find a page that you like, and copy the source, as I showed you. Put it into a folder. Pull your pictures into the folder. then start modifying. You can check your progress with either Netscape or explorer by loading your page. Make corrections, save, then check again. Have 3 things open, folder, notepad and browser. No going onto the web, do it all local. As many others have said, write for help. Andy ________________________________________________________________________________
Date: Jul 19, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Prop pitch & bogus tach
Interesting experience yesterday with changing prop pitch. About three weeks ago began to notice an odd noise from the prop when going to full throttle at takeoff. (MKIII, 532, B box, 2.58:1, 66" Ivo 2 blade) Prop sounded like it was cavitating. Also, full throttle RPM has been about 300 RPM low for several months, but the climb rate and top speed were still great, and everything else was working so well I hated to change anything, and also I could not figure out why the RPM's were down. So yesterday I checked the prop, and one blade had more pitch than the other. That was the cause of the odd noise. One blade was biting more than the other, running ahead of the other, one was running in fouled air. Disassembled the prop, found a worn spot relative to one cam, easy fix. Re shimmed the prop to get the RPM's back up to where they should be. (Old style Ivo, stack-the-shims) Test flight yesterday evening the RPM numbers were ideal, but the EGT was up to almost 1300 degrees at all the usual cruise speeds, the water temp was about 15 degrees colder than usual, and top speed was down about 9 MPH. Conclusion? The tach reads about 300 RPM low at full throttle. Repitching the prop to make the tach read "normal" resulted in insufficient prop pitch and an underloaded engine. Will put the prop back to the previous pitch and placard the tach. (Why doesn't he just buy a new tach you ask? Because it's the fourth one so far this year!) Perhaps this will be of use to someone trying to make sense out of a similar situation. Richard Pike MKIII N420P (420ldPoops) ________________________________________________________________________________
From: WVarnes(at)aol.com
Date: Jul 19, 2000
Subject: Aluminum parts, polish or paint?
How do you guys treat the aluminum parts to prevent corrosion? I would like to retain a polished aluminum finish on the engine mount plate, gear legs and a few other small parts, but my past efforts haven't been too successful. Every type of clear coat finish I've tried from the local hardware stores just doesn't last very long. After a few exposures to the wet grass, sun, etc., it loses its luster and then its not too long after that when to starts to get those white dotted corrosion spots on it. Anybody have an inexpensive idea on how to keep it shiny? Bill Varnes Original FireStar 377 Audubon NJ USA ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Helpfull Hint
Date: Jul 19, 2000
Hi Richard, your web site is a good one. Another trick for getting a wire thru a tight hole is to use a sharp cutter, ( I use an electricians' cutter/stripper ) and cut the wire at as sharp an angle as you can. Kinda like making a spear out of it. Ease the sharp point thru the hole, and grab it on the other side with a pair of needlenosers. Works like a charm. Sharp Lar. ( Pointy-headed Lar ?? ) ----- Original Message ----- From: Richard Neilsen <neilsenr(at)state.mi.us> Sent: Wednesday, July 19, 2000 11:09 AM Subject: Kolb-List: Helpfull Hint > > Seems like I heard someone grumbling that they were having trouble putting a stranded cable thru a small hole. This is a trick I found. Cut the cable as clean as possible (sharp > ________________________________________________________________________________
From: "Thumb" <Bill-Jo(at)prodigy.net>
Subject: Re: Kolb-List Digest: 19 Msgs - 07/17/00
Date: Jul 20, 2000
Take a look at the new Kolbra, it could be used as a 2 place trainer. Do archive ----- Original Message ----- From: <ULflyer86(at)aol.com> Sent: Wednesday, July 19, 2000 6:47 PM Subject: Kolb-List: Re: Kolb-List Digest: 19 Msgs - 07/17/00 > > Hello All, > Are any of you from the Santa Fe - Las Vegas New Mexico area? > I will be in that area for about 3-4 weeks starting next week and I was > wondering if there was any quantity of UL flyers in the area. Now on to more > questions I'm not very well versed on Kolbs but that is the type of aircraft > I've pretty much decided to buy: On Kolbs web site they never mentioned > whether or not the Slingshot can be used a s a licensed UL trainer are there > any of you out there with one for this use? Well, please get in touch with me > as soon as possible. Thanks > > ~Eric Farewell > Chalet Suzanne Airport Lake Wales Florida > > ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Kolbra
Date: Jul 20, 2000
I think your going to have an uphill fight to get the Extra under 496...Have you asked the TNK guys about that??? I suspect you would have to put the lightest engine you could find and really skimp on the equipment,paint,etc. I'd be curious to know the facts on that one...keep us posted. Jeremy Casey jrcasey(at)mindspring.com -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Ron Mason Sent: Wednesday, July 19, 2000 5:52 PM Subject: Re: Kolb-List: Kolbra > > Very interesting! I'm building a Mark III Extra and have been thinking > about the Jabiru engine. No gears for speed reduction, no liquid cooling > system & parts, lighter weight, etc. A number of other kitplanes are using > it. It would be nice to hear from Kolb what their thoughts and decisions > were on using the Jabiru. > > Rody > > > I just ordered Kit #1 for the xtra. How far along are you? is there anything to report about the kit. This is my first kit build project so I am excited and aprehensive.(g) I have been wanting to Build me a Kolb since the first one came out back in 79 or so. I am most interested in knowing about the weight. Will it meet the 496 limit or not. I am also thinking and in fact just about settled on the 2si engine. Seems to be as good as the Rotax for half the money. > Say Bye to Slow Internet! http://www.home.com/xinbox/signup.html ________________________________________________________________________________
From: "Robert Haines" <robertsjunk(at)hotmail.com>
Subject: Jabiru
Date: Jul 20, 2000
The Jabiru engine looks great but it will cost as much as the airframe. Ain't that always the case! Jabiru Engines Website: http://www.jabiru.net.au Robert Haines SlingShot (no engine, no worrys) Saint Louis, MO http://roberthaines.tripod.com ________________________________________________________________________________
From: "Darren Smalec" <smald(at)shianet.org>
Subject: Re: 2SI/Cyuna Boat Anchors
Date: Jul 20, 2000
Subject: Re: Kolb-List: 2SI/Cyuna Boat Anchors >>Could it be you have not used the right oil or ratio??<< >>I am thinking of getting the 2SI for the Extra I am building.<< Ron / group: The first two engine failures happened while using Penzoil air cooled. The last failure happened while using Istaca (Quaker State) Synthetic. Both @ 50:1. Do a search in the archives, lots of info there. Darren Smalec, FS1, 118 hrs, 3 Cuyuna/ 2SI ________________________________________________________________________________
From: Flycrazy8(at)aol.com
Date: Jul 20, 2000
Subject: Re: 2SI/Cyuna Boat Anchors
In a message dated Thu, 20 Jul 2000 12:09:36 PM Eastern Daylight Time, "Darren Smalec" writes: Subject: Re: Kolb-List: 2SI/Cyuna Boat Anchors >>Could it be you have not used the right oil or ratio??<< >>I am thinking of getting the 2SI for the Extra I am building.<< Ron / group: The first two engine failures happened while using Penzoil air cooled. The last failure happened while using Istaca (Quaker State) Synthetic. Both @ 50:1. Do a search in the archives, lots of info there. Darren Smalec, FS1, 118 hrs, 3 Cuyuna/ 2SI Been flying with the UL1102 for over 150 hours and never had a problem........but i'm using a 40:1 mixture..according to the service manual I got this is the correct mixture.. >> ________________________________________________________________________________ User-Agent: Microsoft Outlook Express Macintosh Edition - 5.01 (1630)
Date: Jul 20, 2000
Subject: Re:Kent Mead--funeral today
From: Pam & Scott Trask <PTrask(at)diisd.org>
on 7/19/00 1:58 AM, Kolb-List Digest Server at kolb-list-digest(at)matronics.com wrote: > Our fellow pilot was Kent Mead. >> -----Original Message----- >> From: Steven S. Green <GREENSS(at)Bowater.com> >> To: Kolb-list(at)matronics.com >> Date: Monday, July 17, 2000 12:42 PM >> >>> >>> **** 07/17/2000 Preliminary Accident/Incident Data Record 1 **** >>> A. Type: A Mid Air: N Missing: N Entry date: 07/17/2000 >>> From: GREAT LAKES REGION OPERATIONS CENTER >>> B. Reg. No.: UNREG M/M: ULTR Desc: UNREGISTERED ULTRALIGHT >>> Activity: Pleasure Phase: Take-off GA-A/C: Other >>> Descr: UNREGISTERED ULTRALIGHT (KOLB MARK III WITH 2 SEATS) CRASHED ON >>> TAKE-OFF FROM THE OWNER'S YARD, AND THE PILOT/SOLE OCCUPANT >>> SUFFERED FATAL INJURIES, THE VEHICLE WAS DESTROYED, OTHER >>> CIRCUMSTANCES ARE UNKNOWN, GWINN, MI.WX: UNKNDamage: Substantial >>> C2. Injury Data: # Crew: 1 Fat: 1 Ser: 0 Min: 0 Unk: >>> # Pass: 0 Fat: 0 Ser: 0 Min: 0 Unk: >>> # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: >>> D. Location. City: GWINN State: MI Country: US >>> E. Event Date: 07/17/2000 Time: 0050 >>> F. Invest Coverage. IIC: Reg/DO: GL09 DO City: GRAND RAPIDS >>> DO State: MI Others: NTSB >>> G. Flt Handling. Dep Pt: GWINN, MI Dep Date: 07/17/2000 Time: 0050 >>> Dest: UNKN Last Radio Cont: NONE Flt Plan: NONE >>> Last Clearance: NONE WX Briefing: NOther: >>> >>> Does anyone who this was? >>> > Hi guys, I met Kent and started flying with him last summer, since we live within 40 miles apart (in the U.P of Michigan). My wife and I were out in New Hampshire at the Yankee Fly-in last week and arrived home to hear of the sad news of Kent's accident. The news media doesn't seem to get anything straight. First they called his plane a Mark III (when it's really a Firestar II), then they said his age was 56 in one report and 53 in another. They claimed at first it was an ultra-light, then they said it was a more sophisticated and completely equipped aircraft. Way to go, media! In one report, they made it sound as if he was in the wrong for not having a piece of paper (license) saying he could fly his own plane. (Nothing wrong with being a licensed pilot--I'm one myself. But a piece of paper from the government doesn't make the pilot!) The FAA was going to leave it alone, until an anonymous tip said it wasn't a true ultra-light. He had his extra fuel tank in the plane when he crashed, so I don't know if that's what made it not a legal ultra-light. They didn't weigh it, in any case. Why would someone want to do this? Kent is no longer with us and sicking the feds on him won't do any good now, will it? I was asked to look at the wreckaged to see if I could find any structural or control failure on the aircraft. I flew up there yesterday to look at it and found that it appeared nothing really failed--everything seemed to be intact. The wings struck trees, destroying the wings. The engine was running when it hit. The first person at the scene took his pulse and there was none. His arms were crossed over his chest. Kent had a history of heart disease and had had two heart attacks prior to the accident. It appears that he may have had a heart attack on take-off. The coroner's report states he had blockage in his heart, saying he may have had a heart attack, but it's uncertain. Kent was a good pilot, enthusiastic about flying and very energetic. We had plans to fly to a number of fly-ins this summer and to the New Kolb Kentucky fly-in in September. I will miss him. --Scott Trask N38ST Mark III Iron Mountain, MI ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: OSK
Date: Jul 20, 2000
>Hey speaking of Oshkosh is anyone from the group attending this year? In the past we set a time like maybe 1:00PM everyday to meet at the Kolb site, is there anyone interested this year? I will be there 7/26-29/2000. I will be there working at the Powersport Aviation Booth. Hope you all wonder down and say hi. You will want to see our engine management and navigation systems. They are turning out real good. The engine management is digital with a bar graph for each function that changes color for the as appropriate for the variable. It records all engine data form the whole flight and if you click on the bars the data pops up and is zoomable and scrollable. Runs on any windows laptop PC and we might port it to run on the new pocket PC's if there is interest. THe GPS system has some of the best maps around and when displayed on a VGA sunlight readable flat panel 10 inches diagonal is awesome. then we have full 3D Terrain mapping that show you height above the terrain based on GPS. This will really help people who stumble into ifr conditions get through safely. Our RV-6A is flying and has fairly awesome performance. we have hit 190 MPH and still need a bit more prop. also need to clean up the whole airframe. should be able to get 210 MPH when we are all cleaned up. Topher ________________________________________________________________________________
From: Flycrazy8(at)aol.com
Date: Jul 20, 2000
Subject: Re:Kent Mead--funeral today
.......Tho I never knew or met kent......I do share your grief in losing a friend.......I lost one in almost the same way two years ago this september...Dan too had a heart attack while flying his Hiperlight and crashed....what a way to go doing what you enjoy.......my true sympathy goes with you....... ________________________________________________________________________________
From: "Terry" <tswartz(at)hydrosoft.net>
Subject: altimeter
Date: Jul 20, 2000
HI all Have a question about my altimeter. Last time I flew, when I set the altimeter to the barometric pressure as per ATIS, the altimeter said I was about 300 feet in the air when I was on the ground. So I set the altimeter to the ground altitude and went flying. Tonight when I went to fly the altimeter was about 1500 feet off. Anyone know what's wrong? Thanks Terry ________________________________________________________________________________
Date: Jul 20, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: altimeter
> > Setting your altimeter as per atis should give you highth above sea > level. I don't know where you are but this could be possible. The next > time I suspect there was a major weather change. The Altimeter is just a > barometer and will change with the air pressure. That is why you can > adjust the altimeter in flight to atis, so if the weather changes while > on route you will know how high you are above sea level. Myself I just > set it to zero on the ground, I don't care where the ocean is. If the > weather is that variable I'm not flying either. > > >Have a question about my altimeter. Last time I flew, when I set the >altimeter to the barometric pressure as per ATIS, the altimeter said I was >about 300 feet in the air when I was on the ground. So I set the altimeter >to the ground altitude and went flying. Tonight when I went to fly the >altimeter was about 1500 feet off. Anyone know what's wrong? > >Thanks > > >Terry > > ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re:Kent Mead--funeral today
Date: Jul 20, 2000
For Flycrazy--- were are you located?-We had a club member named Dan flying a Hiperlight--same situation.No to many hyperlights around- Lindy Lower Alabama ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Kolb-List Digest: 19 Msgs - 07/17/00
Date: Jul 20, 2000
All we have for sale in Lower Alabama and NW Florida is a single place challanger-in excellent shape-If you are interested-reply and will provide E-mail address and phone number.No Kolbs! Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Kolb-List Digest: 17 Msgs - 07/08/00
Date: Jul 20, 2000
John Hauck used to do aerobatics in a kolb-he had a material failure-ask him when he gets back from B.C.. Noticed from that point on-and he is airborne qualified--he quit doing aerobatics.From what I observed on many occasions-The kolbs-all makes and models-except the original--twin engine model which had the strength in the fabric--have excellent wings!!!!Strong-I rate UL wings as follows--Kolb-Rans--also aware of capabilities and performances of clipped wing firestars. Just remember the first firestar was rolled on take off-Homer almost had a heart attack-with this Prototype-Firestar# 1.Know the pilot who did it very well. Just remember the rule-anything mechanical or electrical is subject to immediate failure-that is the basic reason for pre-post-flight inspections and scheduled maintenance. 105 F Here today--Enough. Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Cutting vent hole in lexan
Date: Jul 20, 2000
use 2 on each side--take advantage of boundary layer airflow----have had 2 for the past 3 years they work very well-especially in 100F Temps..Do not archive Lindy LA-Lower Alabama ________________________________________________________________________________
Date: Jul 20, 2000
Subject: Re: Kolbs for sale
From: Bruce L Borg <blborg(at)juno.com>
Kolb Ultrastar for sale in southern MN. Contact me off list. Bruce Borg ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: [YOUR BAROMETER AT BREAKFAST - 07/20/2000]
Date: Jul 20, 2000
Sent: Thursday, July 20, 2000 11:49 AM Subject: Kolb Barometer... - - - - - - - - - - - - - - - Picked up while surfing the net-- Do not archive ======================================================== > Want a simple way to check the weather each day? Stare into your > coffee cup (before you pour the milk). If you see bubbles floating > toward the rim of the cup, it means that the pressure is low and you > should look for clouds and stormy weather. If the bubbles float > toward the center of the cup, it means that the pressure is high and > you can expect fair weather. Keep in mind that bubbles will always float to the lowest point on the surface of coffee. So, with high pressure, the center of the coffee is pushed down and the surface of the drink is low in the center and high on the sides. When pressure is low, the center rises relative to the edge of the coffee. So there you go, impress the Rans,Quicksilver,Challanger drivers. with your scienific knowledge. Lindy LA-Lower Alabama ________________________________________________________________________________
Date: Jul 20, 2000
From: Robert Noyer <ronoy(at)shentel.net>
Subject: Re: [YOUR BAROMETER AT BREAKFAST - 07/20/2000]
Geez, only a few more hours till I can ck the baro press with my decaf. Until then.....wait, just saw three pigs fly over in left echelon. ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Jul 21, 2000
Subject: 582 ignition problem
Hi Gang, Bird has been in it's little nest (a fully enclosed, really tight trailer) for about three months since its last flight. In the interim I put in a noise filter after the master switch, which feeds a buss bar with fuses for electrical stuff, and installed a Microair 760 transceiver in the panel. Also put in a portable Sigtronics intercom. These were checked out on battery and worked fine. Been waiting for the winds to drop to reasonable levels to haul out to the airport and give the radio a test hop. Today was the day. Winds calm. Hauled to the airport, got her unfolded and preflighted three times. Cranked her up; started quick and ran smooth. Turned on the master and checked the radio and intercom. Worked fine and noise free. Then I did the runup and, lo and behold, no ignition on "L." Just about quit. Runs fine on "both" and "R." Now I get to thinking what could I have done to affect one of the CDI ignitions. Disconnected everything, including tachometer: same story. Checked the coils physically. The aft (PTO) coil has kind of an oily coating on it but there is no oil on any of the adjacent parts and no leaks. The lower boot is all boogered up around the periphery like it might have been arcing at one time, but the wires look good. Checked the ignition switch and it does what it is supposed to do; OFF had ground on both ignitions, "Left has ground on right ignition, "Right" has ground on left ignition and "Both" has no ground on either. I tried to check the archive but didn't get anything on 582 ignition problems. Could a coil have let go on the last flight three months ago? Or could changing the load on the lighting coil (not much) cause a problem with ignition? If any of you Kolbers out there have some input and are not thoroughly confused with the preceding, let 'er rip. I'm going to order a new coil tomorrow anyway, just in case. Thanks Bill George Mk-3 582 "C" Powerfin ________________________________________________________________________________
Date: Jul 21, 2000
From: Skip Staub <skipnann(at)earthlink.net>
Subject: Re: 2SI/Cyuna Boat Anchors
Gents, >Subject: Re: Kolb-List: 2SI/Cyuna Boat Anchors >Been flying with the UL1102 for over 150 hours and never had a >problem........but i'm using a 40:1 mixture..according to the service >manual I got this is the correct mixture.. Same here. In 15 years my Cuyuna has never had an engine related problem that wasn't avoidable. The engine was broken in with Mercury outboard 2 cycle oil (it was handy at the time) and has been flown exclusively with Pennsoil 2 cycle oil. The last several years have been with Pennsoil air cooled 2 cycle oil. The Cuyuna manual says 40:1 and that's what I have always used. A telephone call to the 2SI factory a few years ago left me with the impression that 50:1 might be OK for the Cuyuna, but I thought why mess with success and I stayed with the 40:1 with EGT around 1050 F (uncalibrated). IMO, there are reasons that the Cuyuna engine had it's share of problems many years ago, but most were caused by operator error. Regards, Skip ________________________________________________________________________________
Date: Jul 21, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: 2SI/Cyuna Boat Anchors
> Been flying with the UL1102 for over 150 hours and never had a problem........but i'm using a 40:1 mixture..according to the service manual I got this is the correct mixture.. To those temped by 2SI: While the ULII02 and earlier models are the same basic design as one currently produced by 2SI, I believe that the difference is in the manufacturing. I was a manufacturing engineer at one time so it might be worth considering my opinion. In addition to that, I have many friends that have used the original Cuyuna's successfully with less maintenance than the Rotaxes. (They didn't seem to need to be de-carboned). Since 2SI bought the rights to the engine it has been a disaster. When 2SI first brought the design back to the market, some ultralight companies gave them a try. The advantage was weight and cost. But a brand new engine didn't even last for the show and an ultralight went down when a 2SI quit. That was just the beginning. Their failures, that I know about, make for a long story. If you are still tempted, read the archives about 2SI. John Jung ________________________________________________________________________________
From: "INFO" <info(at)aircrafttechsupport.com>
Subject: Oshkosh!!
Date: Jul 21, 2000
HI Kolb listers! We'll be at the Poly-Fiber booth for most of Oshkosh, stop in & see us, we would like to meet you all! We'll be available on the phone through out the convention, so just call the number below. Thanx, Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.aircrafttechsupport.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
Date: Jul 21, 2000
From: Ron Mason <CaptainKugel(at)excite.com>
Subject: Re: 2SI/Cyuna Boat Anchors
> > > Been flying with the UL1102 for over 150 hours and never had a problem........but i'm using a 40:1 mixture..according to the service manual I got this is the correct mixture.. > > To those temped by 2SI: > > While the ULII02 and earlier models are the same basic design as one currently produced by 2SI, I believe that the difference is in the manufacturing. I was a manufacturing > engineer at one time so it might be worth considering my opinion. In addition to that, I have many friends that have used the original Cuyuna's successfully with less maintenance > than the Rotaxes. (They didn't seem to need to be de-carboned). Since 2SI bought the rights to the engine it has been a disaster. When 2SI first brought the design back to the > market, some ultralight companies gave them a try. The advantage was weight and cost. But a brand new engine didn't even last for the show and an ultralight went down when a 2SI > quit. That was just the beginning. Their failures, that I know about, make for a long story. If you are still tempted, read the archives about 2SI. > > John Jung > > > > I am one of those guys who is very leary of the "sky is falling" claims. I wonder if people simply use 50/1 mixture when the correct one maybe 40/1 and then they blame the engine for their stupidity. Just because a manufacturer wrecks an airplane is not proof that it was the engine. it could be a concerted effort by Rotax deallers to malign their competition that would not be the first time that has happned. So far I have not been told by anyone what exactly is the *design fault* with the 2si motor. Does I cannot believe in good faith that what is said here is not self serving criticisms. For example one fellow just said his new engine run for 67 hrs or so before it developed problems. That tells me that the failure was was gradual and most likely related to wrong lub. if the design was flawed the failure would have happened right away. I would like some specific comparisons as to why the 2si moter has an ***alleged*** higher failure rate than the Rotax. > Say Bye to Slow Internet! http://www.home.com/xinbox/signup.html ________________________________________________________________________________
Date: Jul 21, 2000
From: Ron Mason <CaptainKugel(at)excite.com>
Subject: Re: 2SI/Cyuna Boat Anchors
>>>>>IMO, there are reasons that the Cuyuna engine had it's share of problems many years ago, but most were caused by operator error. Regards, Skip <<<<< This is what I tend to believe. Some people are just too dumb to go and read the instruction manual that came from with their motor, or do not know how to figure out correct mixture ratios, and when the engine goes T.U. its the engines fault not theirs.(g) If the mixture is 40/1 they gotta burn 40/1 not 50/1. I am still awaiting some hard data (scientific) to convince me that the 2si motor is less relaible than a Rotax. So far nada! thus I will get the 2si motor instead of that over priced Rotax. Say Bye to Slow Internet! http://www.home.com/xinbox/signup.html ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 21, 2000
Subject: Re: 2SI/Cyuna Boat Anchors
In a message dated 7/21/00 1:46:14 PM Eastern Daylight Time, CaptainKugel(at)excite.com writes: << So far I have not been told by anyone what exactly is the *design fault* with the 2si motor. Does I cannot believe in good faith that what is said here is not self serving criticisms. For example one fellow just said his new engine run for 67 hrs or so before it developed problems. That tells me that the failure was was gradual and most likely related to wrong lub. if the design was flawed the failure would have happened right away. I would like some specific comparisons as to why the 2si moter has an ***alleged*** higher failure rate than the Rotax. > >> I had a 30hp cuyuna engine on my pterydactle which I sold in '91. I flew that puppy and never felt bad about the engine in spite of rhe fact that it was driving a belt to the prop which was lubricated only by a friction bearing (sleeve type) and had a special resonator on instead of the stock muffler which was supposed to provide 5 more extra hp than the engine was designed for. I also found that more Cuyuna owners worked on their own engines than Rotax owners ...at least around this area in Ohio. operator abuse is definitely a major contributor to the bad press of the Cuyuna...I always pulled for it cause it was built in the good ol us of a.. In the 8 years of use of my Cuyuna, I had two freezeups and had to leave the sky. Both occurred at takeoff and both could probably ...I say probably.... have been avoided! I also was dumber and didn't have an egt as most in those days did not have...or a tach for that matter. So I was flying fat, dumb, and risky! Since I've had my rotax on the Firestar I have been flying with 1. gearbox instead of belt with slip bearings (not antifriction) 2 egt 3 proper muffler 4 same carburator and fuel pump as the other one and my experience with the rotax has been only 1 flameout due to a plug wire wandering ...engine didn't stop but I stopped it as it vibrated too much...and I got a chance to expose myself to my own old gliding skills ...which btw ...weren't bad at all!! GeoR38 ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 21, 2000
Subject: Re: 2SI/Cyuna Boat Anchors
In a message dated 7/21/00 1:46:14 PM Eastern Daylight Time, CaptainKugel(at)excite.com writes: << So far I have not been told by anyone what exactly is the *design fault* with the 2si motor. Does I cannot believe in good faith that what is said here is not self serving criticisms. For example one fellow just said his new engine run for 67 hrs or so before it developed problems. That tells me that the failure was was gradual and most likely related to wrong lub. if the design was flawed the failure would have happened right away. I would like some specific comparisons as to why the 2si moter has an ***alleged*** higher failure rate than the Rotax. > >> Oh, I forgot to add...I was mixing 50:1...so that might have contributed to the freezeups also GeoR38 ________________________________________________________________________________
Date: Jul 21, 2000
From: "Richard Neilsen" <neilsenr(at)state.mi.us>
Subject: Re: 2SI/Cyuna Boat Anchors
I don't have any stake in any 2 stroke engine I fly a VW. If you don't believe the reports posted here that is your option. Please refrain from any name calling. I have been around ultralights since the weedhopper days. I put almost 200 hours in the weedhopper with my share of quiet moments. What I did see was that when Rotax came on the market the Cuyuna engines dropped out . If the problems have been fixed that's fine. Please for the industries sake and yours keep an open mind and be careful out there. >>> CaptainKugel(at)excite.com 07/21/00 01:44PM >>> ________________________________________________________________________________
Date: Jul 21, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: RF exposure hazards . . .
> . . . . Considering the transponder only >transmits a low duty cycle burst and is receiving most of the time, it's >probably not a problem. This also would fall under the guidelines for a >controlled environment, meaning the occupants can be told they are sitting in >an RF field, and the transmitter can be turned off if so desired. Between >the low power and intermittent low power transmit, I would be pretty certain >everybody will be fine. It certainly is an area worth learning a little bit >about. It's a complex concept, and isn't always fully understood by even the >experts. I still think getting the antennas as far away from the occupants is >a good idea. >> . . . . . In the prototype we installed it outside the >> shell, below the passenger seat, and then had the whole area above the >> composite shell covered with a thin alum sheet to act as the ground plane >> and to protect the passenger from any radiation. (Remember, I was the >> one who sat on the passenger side in all those demos). I always wondered >> how effective the alum sheet was in protecting my body. So far, so good. Concerns for radiation safety and transponders surface from time to time in aviation circles . . . especially when some folk read that certain models of tranpsonders put out "600 Watts". Flags go up and statements are made to the effect, "Gee, my microwave oven is only 600 watts and it will really toast things . . ." The "600 Watt Out" and the "toasty foods" are both true statments but unrelated to each other. Tranponders are rated for PEAK power output during the few tens of microseconds/second while replying to an interrogation. Microwave ovens are rated in CONTINUOUS or HEATING power output which will indeed "toast things". A transponder's very low AVERAGE power output, presents no hazard even at 600 watts peak. Most modern transponders are rated at only 100 to 200 watts peak . . . the need for big transmitters has evaporated given improvements in solid state receiving amplifers used at modern radar sites. Long and Vari-Ez builders were oft cautioned about shielding the family jewels from ravages of "tranponsder onslaught" and the practice were unfounded in physics. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Jul 21, 2000
From: Possum <possums(at)mindspring.com>
Subject: Re: 2SI/Cyuna Boat Anchors
Good name for them, if you ask me. I burned two of them up and was working on the 3rd- in the old days. Never had one last more than 200 hours. But it didn't matter, cause you could always buy a used one-with about 40 hours on it-for 3 or 4 hundred dollars. ________________________________________________________________________________
From: ULDAD(at)aol.com
Date: Jul 21, 2000
Subject: Fly-in
Anyone know when the Kolb fly-in is this year? Bill Griffin ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: EIS wiring harness
Date: Jul 21, 2000
Hi Gang, I've got a question to ask the group. Literature I have from the old Kolb list a "Custom Wiring Harness" for use with the EIS that consist of a bundle of twenty-seven wires with plugs, switches, thermocouple wire, and a remote switch panel to mount in the seat area. The harness comes ready to install in your aircraft and simply plugs into all of the mounted components. It contains the ignition on/off switch and a spring loaded left-right mag switch which are wired to the harness. Also included are the "next/previous screen" push button switches for the EIS. Extra wires are provided to allow for additional instruments or custom requirements. The harness is designed to eliminate the wiring nightmares associated with kit building; it is designed for pull start installations only, not for electric starting. Cost is listed as 195 dollars. The New Kolb list a custom wiring harness also. Does anyone on the list have this option and is it worth the money. I plan on buying a EIS and was wondering if this is worthwhile. It sure sounds good. Later, John Cooley Building FS II #1162 ________________________________________________________________________________
From: Flycrazy8(at)aol.com
Date: Jul 21, 2000
Subject: Re: 2SI/Cyuna Boat Anchors
I'd like to say one more thing about the Cyuna engine. I know a pilot that flew the old Cobra with a Cyuna engine and the only way he knew how to fly it was wide open....lol.....No egt or cht gauges just full throttle where ever he went. As of today that engine is still running and flyable...Probably has over a 1000 hours...has never been rebuilt.......Can Rotax make the same claim....? ________________________________________________________________________________
From: "Terry" <tswartz(at)hydrosoft.net>
Subject: altimeter
Date: Jul 21, 2000
Let me make myself clear. Normally when you set your altimeter to the ATIS setting, it reads your altitude above sea level. Mine now reads way to high. When I set the altimeter to ATIS barometric pressure my altimeter says I'm 1500 feet above sea level when I'm actually 340 ft above sea level. Is there a way to recalibrate an altimeter? Terry -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Woody Sent: Thursday, July 20, 2000 10:10 PM Subject: Re: Kolb-List: altimeter > > Setting your altimeter as per atis should give you highth above sea > level. I don't know where you are but this could be possible. The next > time I suspect there was a major weather change. The Altimeter is just a > barometer and will change with the air pressure. That is why you can > adjust the altimeter in flight to atis, so if the weather changes while > on route you will know how high you are above sea level. Myself I just > set it to zero on the ground, I don't care where the ocean is. If the > weather is that variable I'm not flying either. > > >Have a question about my altimeter. Last time I flew, when I set the >altimeter to the barometric pressure as per ATIS, the altimeter said I was >about 300 feet in the air when I was on the ground. So I set the altimeter >to the ground altitude and went flying. Tonight when I went to fly the >altimeter was about 1500 feet off. Anyone know what's wrong? > >Thanks > > >Terry > > ________________________________________________________________________________
Date: Jul 21, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: 2SI/Cyuna Boat Anchors
I feel the same way about Hirth. People bad mouth them without research. I went on the challenger list awhile ago just to find out about the Hirth. No one could nail down any specifics. Just friend of a friend knew a guy that had one kind of stories.It does seem they do not like to run inverted. they do not like to run with water in the gas and the gear boxes are prone to seizure if you run them with out oil. >IMO, there are reasons that the Cuyuna engine had it's share of problems >many years ago, but most were caused by operator error. > >Regards, >Skip > > ________________________________________________________________________________
From: Bruzan3(at)aol.com
Date: Jul 21, 2000
Subject: Oshkosh
Hi Guys, I bought a 2SI engine a few years back and had nothing but problems with it.I could never get decent egts out of it (under 1200-1350) until the first one seized. They sent me another engine and i could'nt get get the egt down either.I am not a bad mechanic and I tried every jet\needle combo I could think of to no avail. But, if anyone would like to try i will sell the whole package for a grand delivered at Oshkosh. Please reply If you are interested and I will bring it up.I lost a summer messing with it and chose a 503 to replace it.This was a good choice.So good that i flew off my 40 hours and will,weather permitting, fly into Oshkosh wed. morning ! I hope to see all of you Kolb convicts at 1:00 PM at the Kolb tent. I will have a black and white FSII #N25029 I really wished that 2SI worked because I prefer to buy American and would like to see their success. See you guys soon, John Bruzan FSII 503,EIS BRS ________________________________________________________________________________
From: Bruzan3(at)aol.com
Date: Jul 21, 2000
Subject: Re: 2SI/Cyuna Boat Anchors
One more thing, I forgot to mention that I feel that 2SI and Cuyuna are two different animals and cannot accurately be compared.They use a bing carb as opposed to a Mikuni and that might have something to do with it. See you guys soon, John Bruzan ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: 2SI/Cyuna Boat Anchors
Date: Jul 21, 2000
For Woody-- Cayuna operator error-you must be kidding-more than obvious you never flew the engine and had them seize--especially on takeoff. Problem with old cayuna's was not enough rear cooling to rear cylinder.We found out by trial and error to remove the cooling fins-forget how many-from the front cylinder-to get more cooling air to rear cylinder---spent 5 years at Paradise City showing fellow ultralight pilots why cayuna's were seizing..Not one damn bit of advice from the engineers at Cayuna-explain why-they had the market and lost it--whatever they call their engine-it still translates to boat anchor--they are the cause of the bad reputation-not ultralight pilots--try and make a 180 degree dead man turn on takeoff -then comment on operator error. If you think I am kidding I have 3 crashes on Video with the Cayuna--best turn 179Degrees-3 feet above ground wing tip hit tree branch--a disaster--pilot was flying 45 years--When I use the term boat anchor I have a reason backed up by years of experience with the cayuna-to include gearbox problems.My personal opinion anyone currently flying whatever they call it took the cheap way out-hope they have their insurance policy paid up. I have yet to see a cayuna on Kolb and I have been to hundreds of fly-ins and airshows..To clarify on a Kolb-original firestar up! Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Ken Broste" <spiritmoves(at)earthlink.net>
Subject: Re: altimeter
Date: Jul 21, 2000
First of all, how far are you from the location where the barometer reading is taken? Distance from the measuring site can have a great effect on changes in pressure readings. Verify your exact height above MSL. Check the back of the altimeter for any blockage of ports. If it still isn't coming out right, set your altimeter to field elevation and not the barometric pressure. If all this fails I'd think you need a new altimeter. Ken (soon to began building a Firestar) ----- Original Message ----- From: Terry <tswartz(at)hydrosoft.net> Sent: Friday, July 21, 2000 2:11 PM Subject: RE: Kolb-List: altimeter > > Let me make myself clear. Normally when you set your altimeter to the ATIS > setting, it reads your altitude above sea level. Mine now reads way to > high. When I set the altimeter to ATIS barometric pressure my altimeter > says I'm 1500 feet above sea level when I'm actually 340 ft above sea level. > Is there a way to recalibrate an altimeter? > > Terry > > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Woody > Sent: Thursday, July 20, 2000 10:10 PM > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: altimeter > > > > > > Setting your altimeter as per atis should give you highth above sea > > level. I don't know where you are but this could be possible. The next > > time I suspect there was a major weather change. The Altimeter is just a > > barometer and will change with the air pressure. That is why you can > > adjust the altimeter in flight to atis, so if the weather changes while > > on route you will know how high you are above sea level. Myself I just > > set it to zero on the ground, I don't care where the ocean is. If the > > weather is that variable I'm not flying either. > > > > > >Have a question about my altimeter. Last time I flew, when I set the > >altimeter to the barometric pressure as per ATIS, the altimeter said I was > >about 300 feet in the air when I was on the ground. So I set the altimeter > >to the ground altitude and went flying. Tonight when I went to fly the > >altimeter was about 1500 feet off. Anyone know what's wrong? > > > >Thanks > > > > > >Terry > > > > > > ________________________________________________________________________________
Date: Jul 21, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: 2SI/Cyuna Boat Anchors
> >For Woody-- > >Cayuna operator error-you must be kidding-more than obvious you never flew >the engine and had them seize- >You're right I have no experience with the cuyuna > The point of my letter was that sometimes people have an negative > opinion based on less than truth and hearsay. I based my letter on my > experiences with a non Rotax (Hirth) engine. Others on the list had more > favourable opinions of the Cuyuna. ________________________________________________________________________________
From: Kenmead(at)aol.com
Date: Jul 21, 2000
Subject: thank you
Thanks for the message of sympathy for the loss of my husband, Kent. Hopefully someday when we are all in heaven, he will tell us all the tale of his last flight. I know for a fact that he was intending to surprise me and fly over the lake I was at. He often liked to "buzz over" places he knew. For those who fly, the windsock will always be up and you are of course welcome to visit. We all know that he went on to the next life the way he wanted to go - in his beloved Firestar II. Sincerely, Kathy Mead, Kent's widow ________________________________________________________________________________
Date: Jul 22, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Kolbs for sale
I understand and you have my sympathy. I felt scared of trash air for years, but I was flying a Hummer, and it is a gentle weather airplane, it lacks the control authority of a Kolb, and would be in over it's abilities in turbulence that a Kolb can deal with. When I first started flying the MKIII, it looks a lot like my Hummer looked from inside the cockpit, and I had a lot of apprehension in turbulence. But after flying it to Oshkosh and back, it no longer bothers me. There is something about committing yourself to a situation in an airplane,and then discovering that it is worthy of your confidence that is very reassuring. I don't enjoy turbulence, but it is no longer distressing. Contact me off list with the particulars on your airplane, I know someone that might be interested in a MKIII. Richard Pike MKIII N420P (420ldPoops) richard(at)bcchapel.org > > > I recently found out why I don't much care for my mk3-its me. I am >scared ****less by clear air turbulence, or cat. After 600+hrs of >sneaking around in the best of weather I finally found out about my fear >of bouncing around. It is in us all, somewhere, a fear of falling.When I >go bouncing around in the air I do not like it. If I'm only going to fly >in the best of air, for the few hours that I fly, an ultralight that >folds easily and doesn't require the private pilot papers every two >years is the way to go for me. Any fireflys out there? ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: 2SI/Cyuna Boat Anchors
Date: Jul 21, 2000
>While the ULII02 and earlier models are the same basic design as one currently produced by 2SI, I believe that the difference is in the manufacturing. I was a manufacturing >engineer at one time so it might be worth considering my opinion. In addition to that, I have many friends that have used the original Cuyuna's successfully with less maintenance >than the Rotaxes. (They didn't seem to need to be de-carboned). Since 2SI bought the rights to the engine it has been a disaster. When 2SI first brought the design back to the >market, some ultralight companies gave them a try. The advantage was weight and cost. But a brand new engine didn't even last for the show and an ultralight went down when a 2SI >quit. That was just the beginning. Their failures, that I know about, make for a long story. If you are still tempted, read the archives about 2SI. > >John Jung I flew with a Cuyuna back in 1983 and did so without knowing anything about 2 stroke engines with fairly good success. I agree that when they were made in Minnesota they were fairly good engines. I dont know what 2SI is doing to them but have heard nothing but bad news about there line of engines since they took it over. Topher ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 22, 2000
Subject: Re: thank you
In a message dated 7/21/00 11:00:43 PM Eastern Daylight Time, Kenmead(at)aol.com writes: << We all know that he went on to the next life the way he wanted to go - in his beloved Firestar II. Sincerely, Kathy Mead, Kent's widow >> very nice letter Kathy, I don't know you, but with your well thought out letter, I feel now, that I know you and Kent instead of only his airplane. I think Kolbers are all nice people ....especially the ones on this list. GeoR38 ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Kolbs for sale
Date: Jul 22, 2000
I think I've mentioned a couple of times, my uneasiness about the wing/strut attach bolts. I've seen many examples of metal fatigue in my career(s), and when the plane starts to bounce, I can't help thinking of X pounds of airplane dangling from that little bolt. Even on a 2300 lb. C-172, it's only a 3/8 bolt. I know, I know, I've never heard of one breaking, and never talked to anyone who has, but still.............. So, now I very carefully put it out of my mind when flying, aside from a quick look during preflight. If I DO hit turbulence, I get that slightly sick feeling, and if it really starts to bounce, my manhood tries to crawl up into my stomach. Recognize that hollow, sick feeling ?? BUT.........hang in there for a bit, and you'll actually get used to it. After a while, it becomes an irritant, 'cause it's difficult to tune radios, adjust or set GPS', and so on. A couple of times, it's become a joke; fun; started me laughing - "This damn thing is every which way but up." It's been 6 years and 300 hours now, and I still don't like it, but it can be lived with. Shaky Lar. ----- Original Message ----- From: Richard Pike <richard(at)BCChapel.org> Sent: Friday, July 21, 2000 9:39 PM Subject: Re: Kolb-List: Kolbs for sale > > I understand and you have my sympathy. I felt scared of trash air for > years, but I was flying a Hummer, and it is a gentle weather airplane, it > lacks the control authority of a Kolb, and would be in over it's abilities > in turbulence that a Kolb can deal with. When I first started flying the > I recently found out why I don't much care for my mk3-its me. I am > >scared ****less by clear air turbulence, or cat. After 600+hrs of > >sneaking around in the best of weather I finally found out about my fear > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Lexan
Date: Jul 22, 2000
I was going to leave this lay, but got thinking about it while thrashing around trying to sleep last night. I'm sure that by now, the guy who wanted to install the vents has cut the holes in his doors. While working with the lexan on Vamoose, I got ( and am getting ) lots of practise with lexan. Quite a bit of it has been ruined - my fault, not the lexan's. This has left me with quite a bit of scrap to play with, and to give to my Dad's neighbor, who makes lawn ornaments. Both of us have jumped that stuff thru hoops, trying to mess it up. Relax, you can't - read that as "cannot" hurt it - except by scratching or scuffing. I've taken a sabre saw with medium woodcutting blade at full speed, and cut a 1/16" slice off a 2' section. .063 and .090 thicknesses ) The thin piece turned white, but was nearly as strong as a piece of fish line. For a while, I carefully sawed the stuff, then not so carefully. Best saw was ( is ) the Stanley full size carpenter's hand saw with the picture of the shark. What I finally wound up doing was using tin snips to cut and trim the doors, etc. Works fine, and no "saw"dust. Very fast and leaves a pretty good edge. As part of my new gap seal, I had to bend a piece 90, and couldn't do it by hand. Ruined a good sized piece by heating it and trying to bend it, so took the new piece to a sheet metal shop and had them bend it on their brake. Guy couldn't believe it, and the lexan is still clear thru the bend. That's a hard, tight 90, folks. Only place it ( I ) fell down, was in trying to glue 2 pieces together. Oh, it worked OK, but looks real bad, and unless the joint is "Perfect" it isn't very strong. Spilling that solvent is what finally killed my gap seal. Big Lar. ________________________________________________________________________________
From: "Darren Smalec" <smald(at)shianet.org>
Subject: 2SI Failure
Date: Jul 22, 2000
Group: -- More fuel to the fire!!-- I finally got into my 460-F 40 today SN# 60034, and it wasn't pretty. The front lower rod bearing (mag end) disentergrated and needle bearings were everywhere. Some of them were sucked back through the intake into the rear cylinder, damaging the piston skirt. SO- 36.9 hrs.-rear wrist pin brg. failure- returned to factory, new cyl/pistons. 64.4 hrs later- front rod brg. failure The cylinders still have crosshatch in them, the rear piston crown is still shiny clean. I was using Penzoil air cooled, mixed 50:1 per 2SI., later, at 40 hrs. switched to Istaca Synthetic @50:1. Flame away! :) Darren Smalec, FS1 ________________________________________________________________________________
Date: Jul 22, 2000
Subject: Re: EIS wiring harness
From: Ray L Baker <rbaker2(at)juno.com>
John, If you are going to use the Kuntzleman Hot Box, the cable that can be ordered with it ($120) if specified will include all the wires for the EIS with the multi-pin connector already wired. I purchased my EIS before I was aware of this and as a consequence blew $53.20 on a prewired connector and extended cable. I will gladly part with it for half of that amount. writes: > > Hi Gang, > I've got a question to ask the group. Literature I have from the > old > Kolb list a "Custom Wiring Harness" for use with the EIS that > consist of a > bundle of twenty-seven wires with plugs, switches, thermocouple > wire, and a L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB ________________________________________________________________________________
Date: Jul 22, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Kolb Instrument Panel For Sale
Group, Who is building a Firestar or FireFly and wants to save time and money on instruments? I am selling a panel built by Kolb, complete with instruments, wiring harness and 2 EGT plus 2 CHT sending units. It attaches to the nose cone with 4 wing nuts and can be installed in about an hour. You could take weeks off your build time with this panel, plus save about $300 on instruments. See a picture at: http://www.execpc.com/~jrjung/Inflight.html It includes an 100 mph airspeed indicator, digital tach with reset able hour meter and flight time, altimeter, slip indicator, compass, key switch, switch for testing dual ignition, and a switch to change temperature gauge from front to back cylinders. Everything has worked perfectly for the two years that I used it but I am selling because I bought an EIS. Price is $450 for everything, or $350 without the airspeed indicator. If you are interested, contact me off-list at: jrjung(at)execpc.com John Jung ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 23, 2000
Subject: Kawasaki 440
Hi Kolb gang, Ive been watching the list for a while now in silence. Im building a Firefly & have everything covered & painted with tail feathers installed & cables hooked up. I will be needing an engine purty soon. I had over 100 hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any problems. Question: Anyone know or heard of anybody using a k. 440 on a Kolb or who makes a redrive for it? Hope I did this right! Ed Diebel (Building Firefly in Houston) ________________________________________________________________________________
Date: Jul 23, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Kawasaki 440
Ed, Welcome to the Kolb List. About using a 440 on a FireFly: Yes, you could do it if you solved the redrive problem. But here is why you shouldn't. Trying something new at the same time that you will be transitioning to a new plane increases the risk too much. If you were an experienced Kolb pilot, it would be different. But for you, there would be a risk that you would be having an unplanned landing before your skills are up to it. John Jung DAquaNut(at)aol.com wrote: > > Hi Kolb gang, > Ive been watching the list for a while now in silence. Im building a > Firefly & have everything covered & painted with tail feathers installed & > cables hooked up. I will be needing an engine purty soon. I had over 100 > hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any > problems. > > Question: Anyone know or heard of anybody using a k. 440 on > a Kolb or who makes a redrive for it? > > Hope I did this right! Ed Diebel (Building > Firefly in Houston) ________________________________________________________________________________
Date: Jul 23, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Kawasaki 440
One of the guys in our EAA chapter has a Kaw 440 on an old Drifter, will ask him who made the redrive. Can't think of why it wouldn't work just fine. Richard Pike MKIII N420P (420ldPoops) > >Hi Kolb gang, > Ive been watching the list for a while now in silence. Im building a >Firefly & have everything covered & painted with tail feathers installed & >cables hooked up. I will be needing an engine purty soon. I had over 100 >hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any >problems. > > Question: Anyone know or heard of anybody using a k. 440 on >a Kolb or who makes a redrive for it? > > Hope I did this right! Ed Diebel (Building >Firefly in Houston) > > ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Kawasaki 440
Date: Jul 23, 2000
Ed, J-Bird is the Kawasaki guru. Its been a while since I've used his services but I remember that he had redrives for kawas. J Bird PO Box 438 210 Main Street Kewaskum WI 53040 262-626-2611 good luck Geoff Thistlethwaite > > > >Hi Kolb gang, > > Ive been watching the list for a while now in silence. Im building a > >Firefly & have everything covered & painted with tail feathers installed & > >cables hooked up. I will be needing an engine purty soon. I had over 100 > >hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any > >problems. > > > > Question: Anyone know or heard of anybody using a k. 440 on > >a Kolb or who makes a redrive for it? > > > > Hope I did this right! Ed Diebel (Building > >Firefly in Houston) > > > > > > ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: EIS wiring harness
Date: Jul 23, 2000
Hi Gang, Thanks for the responses of the wiring harness issue. I was pretty sure I was going to get it and now I'm convinced it's the correct thing to do. I guess this solves the issue of not being able to reach the instrument dash if all the buttons to change screens are under the edge of the seat. On a different subject I would like to bring up a issue that was being discussed a couple of weeks ago--fuel lines. I have a 1994 kit that I'm building and was planning on using the fuel lines that came with the kit. After the fuel line discussion I got concerned about the lines since they were almost six years old so I got to inspecting them closely and still plan on using them. They look like new lines and the material is very tuff, clear and not the least bit dry rotted or show any signs of deteration. The label on the line reads Superthane Ether. Does anyone know where this line can be purchased? May want to buy some more to keep on standby. Maybe someone has some experience with this line good or bad. Again thanks and with ya'lls continued advice maybe I'll be in the air before the end of the year. ________________________________________________________________________________
Date: Jul 23, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: EIS wiring harness
Trying to reply to this list, but keep getting a rejection notice?? John, If your in doubt, for the few $$ in cost of new lines, buy new. California Power Systems or LEAF, Aircraft Spruce, all carry lines and at a fairly low cost. Mike Heit A&P ________________________________________________________________________________
From: "Brian Kim Steiner" <steiner(at)spreda.sk.ca>
Subject: Re: EIS wiring harness
Date: Jul 23, 2000
I purchased additional fuel line material from Aircraft Spruce when I built my Mark111 in 1991. I required additional material as I have a more complex fuel system than the original Mark111 had (supplementary electric pump, two large aluminum tanks that are individually switchable, and two sight fuel gages located between the seats that are made from clear fuel line). The fuel line that I purchased from A/S was approved by Burt Rutan for use in one of his canards. It has lasted for 9 years and is still soft and pliable (I just gave my entire fuel system a careful checkup several days ago). I had one small problem about a year ago with a 1/8th inch line that went to my fuel pressure gage, it developed a hard spot and cracked. The crack appeared where the air and gas line was maintained. Pressure from my fuel pump would force gas through the 1/8th inch line until the air pressure in the remaining line to the gauge would equalize. This experience has taught me to keep my fuel lines full of gas as the most damage seems to occur where air and gas are both present within the line. Brian "Kim" Steiner Saskatchewan, Canada Mark111, 582, 301.7 hours > John, > If your in doubt, for the few $$ in cost of new lines, buy new. California > Power Systems or LEAF, Aircraft Spruce, all carry lines and at a fairly low > cost. > > Mike Heit A&P > ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Room at OSH available
Date: Jul 23, 2000
Well, my on-again off-again plans for OSH are off again, at least for most of it, so the room I had reserved will be available. This is a room with a queen bed in a nice house with central air. The hostess, Sharon Hawkins, provides continental breakfast. She works the EAA too so it should be possible to catch a ride with her to and from the show when she goes. The house is close to a bus line so you can get to/from that way too. Its available for the whole show. If interested, contact Sharon Hawkins, 920-232-8554. Please email me if you get the room so I can get my deposit back. Randall Henderson randall(at)edt.com ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: Kawasaki 440
Date: Jul 23, 2000
The Kawasaki 440 is an exceptional engine that should provide plenty of power for a Firefly. My friend got one from J-bird for my old Pterodactyl along with a four belt reduction drive, he loves it. It only burns about a gallon and a quart an hour at 45mph and is smooth and reliable. I believe the entire engine and beltdrive package only cost around $1200. He has been flying it for quite a few years with no problems. Pennzoil air cooled at 30 to 1. The biggest problem you will have is the mounting of the redrive. The Kawis don't have a provision to mount the redrive to the engine like the Rotax, Hirth, and 2si does. With the Kolb setup, you'll need to find an engine with a crankcase provision for a redrive. I believe I have heard in the past that either J-bird or Steve Beatty could supply these, but I might be mistaken. Let me know what you find out, I always thought that the 440 and the Firefly would make the perfect UL, if you could bolt a gearbox to it. I am thinking that the 2si 3.06 to 1 Nova gearmate would be an ideal gearbox for this setup, its smooth and light. Good Luck, Denny Rowe rowedl(at)alltel.net Western PA Building Mark-3 Flying Loehle SP -----Original Message----- From: DAquaNut(at)aol.com <DAquaNut(at)aol.com> Date: Sunday, July 23, 2000 7:33 AM Subject: Kolb-List: Kawasaki 440 > >Hi Kolb gang, > Ive been watching the list for a while now in silence. Im building a >Firefly & have everything covered & painted with tail feathers installed & >cables hooked up. I will be needing an engine purty soon. I had over 100 >hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any >problems. > > Question: Anyone know or heard of anybody using a k. 440 on >a Kolb or who makes a redrive for it? > > Hope I did this right! Ed Diebel (Building >Firefly in Houston) > > ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Room at OSH taken
Date: Jul 23, 2000
Looks like the room I posted at OSH (Sharon Hawkins') has been taken (Charlie, be sure to let me and/or the list know if anything changes.) I will in fact be going but not until Friday or Saturday, and I'll just camp. Look forward to seeing y'all! Randall Henderson, RV-6 N6R (~100 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Mark-3 Doors
Date: Jul 24, 2000
Does anybody have any good photos of the doors and door latches on the Mark-3, that they could e-mail to me. I am thinking about building my own doors, and none of my photographs from Lakeland have the details of the latches. Thanks a bunch, Denny Rowe rowedl(at)alltel.net ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: Kawasaki 440
Date: Jul 24, 2000
Ed, Another engine that you should consider for your Firefly is the 377 Rotax, You can find these really cheap from older Skidoo sleds, and they already should have CDI ignitions, I'll bet Airscrew Performance would have one in stock with a gearbox. They are a 447 with smaller bore cylinders, this makes them as sturdy as the 503, and they should be really easy on fuel. Ask everyone on the list who is flying the 377 to chime in on how they like it, I'll bet they are all happy with it. Denny rowe rowedl@alltel,net -----Original Message----- From: DAquaNut(at)aol.com <DAquaNut(at)aol.com> Date: Sunday, July 23, 2000 7:33 AM Subject: Kolb-List: Kawasaki 440 > >Hi Kolb gang, > Ive been watching the list for a while now in silence. Im building a >Firefly & have everything covered & painted with tail feathers installed & >cables hooked up. I will be needing an engine purty soon. I had over 100 >hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any >problems. > > Question: Anyone know or heard of anybody using a k. 440 on >a Kolb or who makes a redrive for it? > > Hope I did this right! Ed Diebel (Building >Firefly in Houston) > > ________________________________________________________________________________
From: WingManBill2(at)aol.com
Date: Jul 24, 2000
Subject: finishing tapes on control surfaces
I'm debating on putting finishing tapes on all my control surfaces, I'm told it's optional, I know it would give extra strength and make them look nicer, but concerned bout the extra weight and possible flutter especially with the aileron. So what you guys think? I'm well into the covering process, it's really not all that bad for those of you that are apprehensive bout the whole process! Bill J Building Mark III ________________________________________________________________________________
From: "erich_weaver(at)urscorp.com
by smtp102.urscorp.com (Lotus Domino Release 5.0.2c (Intl)) with ESMTP id 2000072414574876":183543(at)matronics.com;
Subject: Re: more on Mark-3 Doors
Date: Jul 24, 2000
2000) at 07/24/2000 03:05:25 PM, Itemize by SMTP Server on SMTP102/URSCorp(Release 5.0.2c (Intl)|2 February 2000) at 07/24/2000 02:57:48 PM, Serialize by Router on SMTP102/URSCorp(Release 5.0.2c (Intl)|2 February 2000) at 07/24/2000 02:57:52 PM, Serialize complete at 07/24/2000 02:57:52 PM Can you use the same rivet holes for the the windscreen as for the door hinges? I would be interested in the door and latch photos as well. Erich Weaver erich_weaver(at)urscorp.com 5383 Hollister Avenue, Suite 120 Santa Barbara, California 93111 805-683-0200 805-683-0201 fax ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 24, 2000
Subject: Re: 377 rotax
Group, Anybody have a Rotax 377 on a firefly or fire star that would like to discuss your experience with it? Such as likes & dislikes. Maybe someone has done some research on gal per hr , in the real world. ( All info is appreciated) Ed Diebel ( building firefly in Houston) ________________________________________________________________________________
Date: Jul 24, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: 377 rotax
Group, I had a 377 on my original Firestar and now I have a 503 Firestar II. The 503 will almost match the 377 for fuel burn, and easily outclimbs it. Not that you need more climb. The 377 could climb at 900 fpm for the first 1000. The advantage of a 377 would be price. But be careful. A lot of them are old enough to need crank seals even if they had little use. The 377 burned 2 - 2.75 gph and the 503 burns 2.25 - 3 gallons per hour. John Jung DAquaNut(at)aol.com wrote: > > Group, > Anybody have a Rotax 377 on a firefly or fire star that would like to > discuss your experience with it? Such as likes & dislikes. Maybe someone > has done some research on gal per hr , in the real world. > ( All info is appreciated) > > Ed Diebel > ( building firefly in Houston) ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: finishing tapes on control surfaces
Date: Jul 24, 2000
Bill and Gang, I'm putting my tapes on now and am putting them on all the edges of all control surfaces and the ribs on the ailerons and elevators. Have completed all the tail pieces and am working on the ailerons now and then I'll start on the wings. The process that Jim Miller describes to put tapes on the leading edges of the elevators and ailerons over Homer's bumps works well. I have never heard of tapes on the tail surfaces and ailerons causing flutter. The extra weight is not an issue in my opinion. Also I had a 1988 model Twinstar that didn't have any kind of reinforcement on the rib noses on the elevators and ailerons and the fabric was getting pretty bad rashes in these spots. Later, John Cooley Building FS II #1162 > > I'm debating on putting finishing tapes on all my control surfaces, I'm told > it's optional, I know it would give extra strength and make them look nicer, > but concerned bout the extra weight and possible flutter especially with the > aileron. So what you guys think? > Bill J > Building Mark III ________________________________________________________________________________
From: Epbonsell(at)aol.com
Date: Jul 24, 2000
Subject: Re: 377 rotax
Hi, I've been on the list for about 6 months but i haven't said much so far. I've been really busy. I have an 86 Firestar with a 377 and 66" a warp drive prop and i couldn't be happier. I have about 350 hrs on it. It has a spot around 4800 rpm where it really like to run. On a good day it'll purr along all day at about 1.9 gallons per gallons hour. Of coarse weight is always a factor with fuel consumption. I weigh about 130. Another thing is fuel/air mixture. I have mine set so at 4800 rpm it runs at about 1100 to 1150 egt. 1200 is maximim. When i first got it it ran good but cooler. The rings carboned up after about 100 hrs. Ever since i've been running it hotter I haven' had any problems. I've been using penzoil air cooled oil.You'll notice in the summer when it gets hot the egt will go down. 100LL will also make the engine run cooler. When the temp gets too low you not only start loosing power, carbon starts building up. The spark plugs will verify what the egt says. Mine are a nice brown. Unfortunately my plane was in a fire in the hanger it was in and got a little crispy around the edges. Not too bad but it will need a some rebuilding and new fabric. The plane sat out in the hanger for over a year. Got rain, snow and birdcrap on it. When I finally got it home the engine was a little stiff when i turned the prop around. I poured some straight oil in each cylinder and cranked it around a few times. Then i poured in some regular gas/oil mix. Believe it or not it started first pull. I ran it for 5 or 10 minutes and everything ran as it did the last time Flew it. I took off the exuast manifold and the pistons and cylinder walls were still clean and you can still see some of the cross marks from honing the cylinders. I hope to have it in the air again by spring 2001. I love that 377. Ed ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 24, 2000
Subject: Re: 377 rotax
In a message dated 7/24/00 3:33:34 PM Eastern Daylight Time, DAquaNut(at)aol.com writes: << Anybody have a Rotax 377 on a firefly or fire star that would like to discuss your experience with it? Such as likes & dislikes. >> There is an Original Firestar [circa 1985, approx,] flying at our field with a 377 that outclimbs any other UL there. The pilot is about 175 lbs. Can't say about fuel burn. Howard Shackleford FS I SC ________________________________________________________________________________
Date: Jul 24, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: finishing tapes on control surfaces
John, Your twin star... I just bought a Ultra Star in the box unbuilt... but no drawings or plans... any ideas on this bird? Love to get her flying soon.. Mike Heit A&P John Cooley wrote: > > Bill and Gang, > I'm putting my tapes on now and am putting them on all the edges of all > control surfaces and the ribs on the ailerons and elevators. Have completed > all the tail pieces and am working on the ailerons now and then I'll start > on the wings. The process that Jim Miller describes to put tapes on the > leading edges of the elevators and ailerons over Homer's bumps works well. I > have never heard of tapes on the tail surfaces and ailerons causing flutter. > The extra weight is not an issue in my opinion. Also I had a 1988 model > Twinstar that didn't have any kind of reinforcement on the rib noses on the > elevators and ailerons and the fabric was getting pretty bad rashes in these > spots. > > Later, > John Cooley > Building FS II #1162 > ________________________________________________________________________________
Date: Jul 24, 2000
From: "Robert F. Bean" <rfbean(at)rochester.infi.net>
Subject: 447
Well, here's where I admit to no actual ultralight experience, unless you count my attempt this spring to fly a ragwing ultrapiet. It looked pretty good (new) and the builder, age 78, has built and crashed many a homebuilt in the past. ---Volksplane, engine seized maiden flight...hyperlight, a thing of beauty, flown successfully by EAA pres, stalled and spun in. Amazingly, this guy's still alive, although a little shorter. ---so anyway I looked the baby piet over, didn't like the way the up aileron cables went slack, the harness fit crappy, but after the tail was lifted to prime the engine, it started and ran great. Me with 2-stroke experience limited to poulan and stiehl! Nice long runway, so I advanced the cheezy little throttle and it pulled STRONG! At liftoff, between the meager aileron response and the horrendous torque twist, it felt like it would roll right over, ditto on throttle retard, only it the other direction. After a couple more tries, with a max altitude achieved of maybe 2 feet, I headed back to the garage. ---'nuff excitment for one day. Oh, by the way, that Kawasaki 440 is a great little engine. (next, he's bring over to my strip one of those little ultra j-3 thingys with a 277 pulling, we'll see what happens) BB ________________________________________________________________________________
Date: Jul 24, 2000
From: Cliff and Carolyn Stripling <striplic(at)tetric.com>
Subject: Re: finishing tapes on control surfaces
>All, >I have never heard of tapes on the tail surfaces and ailerons causing flutter. >The extra weight is not an issue in my opinion. I think adding unnecessary weight at the trailing edge (where there are no seams) of rudder, elevators or ailerons potentially makes a difference in a tendency to cause flutter. Build it light. Later, Cliff ________________________________________________________________________________
From: "Scott Olendorf" <solendor(at)nycap.rr.com>
Subject: Re: Kawasaki 440
Date: Jul 24, 2000
I love my Rotax 377. I get 850-1000 fpm climb depending on conditions. I don't need any more power than that. I get between 1.7 and 2.5 GPH depending on how fast I want to go. Scott Olendorf Original Firestar, Rotax 377 Schenectady, NY http://home.nycap.rr.com/firestar/ ----- Original Message ----- From: "Denny Rowe" <rowedl(at)alltel.net> Sent: Monday, July 24, 2000 2:15 PM Subject: Re: Kolb-List: Kawasaki 440 > > Ed, > Another engine that you should consider for your Firefly is the 377 Rotax, > You can find these really cheap from older Skidoo sleds, and they already > should have CDI ignitions, I'll bet Airscrew Performance would have one in > stock with a gearbox. They are a 447 with smaller bore cylinders, this > makes them as sturdy as the 503, and they should be really easy on fuel. > Ask everyone on the list who is flying the 377 to chime in on how they like > it, I'll bet they are all happy with it. > Denny rowe > rowedl@alltel,net > -----Original Message----- > From: DAquaNut(at)aol.com <DAquaNut(at)aol.com> > To: kolb-list(at)matronics.com > Date: Sunday, July 23, 2000 7:33 AM > Subject: Kolb-List: Kawasaki 440 > > > > > >Hi Kolb gang, > > Ive been watching the list for a while now in silence. Im building > a > >Firefly & have everything covered & painted with tail feathers installed > & > >cables hooked up. I will be needing an engine purty soon. I had over 100 > >hours on Wizard J-3 W/ Kawasaki 440. super easy to start & never any > >problems. > > > > Question: Anyone know or heard of anybody using a k. 440 > on > >a Kolb or who makes a redrive for it? > > > > Hope I did this right! Ed Diebel (Building > >Firefly in Houston) > > > > > > ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: She Flew Today!(Saturday)
Date: Jul 24, 2000
Richard, Great to hear about your SS flying! I remember the very first SlingShot flight very well! It was just before SNF and it was either rain, snow or wind - I choose the wind. My first tentative hop became a full flight as I quicly felt it out and rapidly discovered how well it handled the turbulence. EASY! It laughed at the wind. Effortless handling and plenty of power. Good to hear you have come to the same conclusions. Dennis -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Richard Swiderski Sent: Tuesday, July 18, 2000 11:25 AM Subject: Re: Kolb-List: She Flew Today!(Saturday) Kolbers, I was exhausted Saturday nite & didn't give much details on my 1st flight with SlingShot #003. So you 582 pilots can compare, the 587 motor was originally in a SeaDoo personal watercraft. The bore/stroke & most of its parts are identical to the 582. The rear 1/3 of the crankshaft had to be pressed off & replaced with one that had a tapered end. The case had to be machined, drilled & tapped to accept a Rotax gear box. We put a 582 water pump & thermostat housing on it, with a 180 dgree auto thermostat that we cut to fit & drilled two 1/8" holes in to allow constant circulation & bleeding of air. We had to completely rejet all three sections of the two Mikuni BN altitude compensating, diaphram carburators. We exchanged the stock 132 degree rotary valve (which is also in the 582) with a little higher performance 147 degree valve. The radiator is from a VW Rabbit. Because the carbs have a returning fuel line, that complicated my goal to have the rear tank empty 1st without using valves. Coming up with a way to refuel the inaccessable fuel tanks without crawling into the back with small gas cans was also a challenge. I am shamefully proud of the elegant but simple solution I ended up with. I'll post pics of it when I get my webpage up. I did the 1st flight on a private 1/2 mile grass strip. We spent 3 days making sure the engine will live at full throttle without any worry & that was a major ace in the hole when it all came down to the wire to fly it for the 1st time. The 60", 3 blade, wide paddle Precision Propellor with p-tips inlaid, was set at 16 degrees of pitch, yielding a full throtle static pull of 6000rpm with 315 degree CHT & 980 degree EGT on the mag cylinder (hottest). The wind was a gusting 10- 20mph as a 45 degree cross wind. It was 98 degrees F & 100% humidity, 100ft above sea level. I taxied with the tail up to get used to the rudder & throttle ( a motor cycle throttle on the joy stick), did a couple of crow hops, flew down the runway about a foot off the ground for awhile, then went for it. Full throttle climb out at 50mph had CHT of 315, EGT of 960 & 6000rpm (interestingly the prop didnot unload at all). Climbed to the 1200ft ceiling & tried to do some stalls. It wouldn't break, just mushed at 35mph indicated, with a 350fpm sinkrate, using a 5000rpm throttle & about 3 degrees of flaperon. It maintained controlable flight at 41mph & 4000rpm. 5500rpm showed 60mph. Straight & level full throttle yielded 6300rpm, 980 EGT & 310 CHT & a speed of 75mph. In all settings the water tempt never exceeded 180 degrees. The prop had too much pitch & we dropped it to 14 degrees. Static pull full throttle then yielded 6300rpm, 312 CHT, & 1050 EGT. The take off rolled was dramatically reduced & it leaped into the air. Full throttle climbout at 50mph showed 6540rpm (here prop unloaded 200rpm from static) 315 CHT & 1040 EGT. Straight & level wide open throttle got up to 6850rpm & stopped & backed off. CHT was 320, EGT was 1080 & ASI showed 85 mph & the windshield was bowing in. The weather broke & I played around a little bit. The controls are very fast & lite in roll & pitch. It feels instantaneous yet there is no tendency to over control. It seemed like I just had to think it & the plane would do it. I did some 3/4 power near vertical stalls & rotated 180 degrees as the nose fell through. Speed went from 20mph on top to 80mph after a gentle pull up. The visibility was stunning. As the horizon rotated, I felt like I was just stuck out in front of the wing with no cabin at all. At cruise I could see above & behind the leading edge, below & behind the wing, straight down below each shoulder & with just a touch of bank, even below & to the other side. The plane flys smooth & rock solid. Dennis should be aweful proud of this incredible flying machine. Two parameters do not seem to fall in line. The rate of climb showed 600fpm on both prop settings even though the 1st had a long take off role & the 2nd it leaped up after about 150ft. The 2nd anomaly is that my buddy in a Piper Cherokee said he chased me around the pattern twice, trying to catch up & there is no way I could of only been doing 70mph. The ASI & VSI share the same static port & it may have a problem. With 2 hr of day light left, we packed it up. I was exhausted. It was an emotionally gruelling day. The intensity & extreme focus did not lend to a sense of having fun but it was exciting & immensely satisfying. I can't wait for a better day & learn more about the plane. ...Richard Swiderski ________________________________________________________________________________
Date: Jul 24, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: She Flew Today!(Saturday)
Dennis, Hello. I left a phone message earlier. The New Kolb company sent me your #. I just bought a Kolb UltraStar in the boxes for $2,500.00 in an estate sale. But, no drawings or documents! The factory suggested maybe you would have copies of the plans/builders manual for this bird? It came with a Cyuna 430, belt drive and 2 blade wood prop. A two page color brochure with the photo of the UltraStar on it. I am quite excited about building the bird and flying it. Can you help? Mike Heit A&P ________________________________________________________________________________
Date: Jul 24, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: more on Mark-3 Doors
Yes. Richard Pike MKIII N420P (420ldPoops) >Can you use the same rivet holes for the the windscreen as for the door >hinges? >Erich Weaver >erich_weaver(at)urscorp.com >5383 Hollister Avenue, Suite 120 >Santa Barbara, California 93111 > >805-683-0200 >805-683-0201 fax > > ________________________________________________________________________________
Date: Jul 24, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: more on Mark-3 Doors
Just for planning purposes: use aluminum rivets when you put the windscreen and doors on because the Lexan will get scratched up, and you can more readily drill out the aluminum rivets to replace the Lexan. Richard Pike MKIII N420P (420ldPoops) ________________________________________________________________________________
Date: Jul 24, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: more on Mark-3 Doors
Be sure to deburr the holes as well as use a drill bit modified for Lexan use and deburr the holes in the Lexan, which should be drilled out about 1/8th" larger than the rivet hole size to keep the lexan from cracking under vibration and flight loads. Be very careful with any petroleum vapors or fluids around the lexan, one swipe and it's toast! Aluminum (2024 series) rivets should be easy to drill out when replacement is needed. I use a #800 grit cloth used for plastic polishing to finish the edges of the lexan, this keeps it from forming stress points along the long edges. It's also great for removing small surface scratches later on... use lots of water in that process. Richard Pike wrote: > > Just for planning purposes: use aluminum rivets when you put the windscreen > and doors on because the Lexan will get scratched up, and you can more > readily drill out the aluminum rivets to replace the Lexan. > Richard Pike > MKIII N420P (420ldPoops) > ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Rotax 447 quiz (some answers!)
Date: Jul 24, 2000
Hi gang, Well I finally had my firestar II up yesterday (yeah!). For those who have followed the this thread and provided so many helpful hints... here's what I learned yesterday. First off, I forget who it was, but way back in the beginning of this saga someone said I was over-propped. I wasn't too sure about that one...at the time I was convinced it was fuel related. Well over-propped it was so I'm waiting for my "I told you so" to come in :) So the 68 inch Ivo-prop is now turned down to about 26-28 inches of pitch. and she runs consistantly. While setting the jetting one last time on Saturday I went to a very rich main jet (195) I found it would turn up nicely to 5500 RPM then cool off and slow down to 4500 as the throttle was slowly opened. This gave me a nice indication of where the main jet comes on! The final settings for the weekend where 185 main jet; and the 15K2 needle set rich (lowest groove) ON THE GROUND were: 6000 RPM static (MAX) 1125 egt 410 cht 5000 RPM 1150 egt 400 cht this is still pretty warm but I wanted to see the difference in the air before deciding what next. IN THE AIR (3000 asl) 6000 RPM max (I really thought this would go up?) climb at 45-50MPH egt 1100 cht 380 (sweet!) 5000 RPM (I actually needed 5200 or so to maintain altitude at 45-50 mph) egt 1200 cht 360-375 even less RPM lowered the temps, and full throttle lowered EGT and raised CHT back to previous values So several things stand out here. The temps were consistant on the ground and in the air but the EGT came down on full throttle settings and went up on cruise RPMs. The CHT went down on both by about 30 degrees. Oddly enough the RPMs didn't go up noticably between ground runs and climb. I think I'll try a larger needle jet to bring down that cruise EGT. She flew beautifully and is in hands off trim at 47 MPH indicated. Stalls at 37 indicated (GPS said about 34) The stalls were the mildest I've ever felt (kind of anti-climatic really). The stick just got sloppy and the nose drops about 5 or 10 degrees Several full stop touch and gos ...the 447 did what it was told, when it was told, so that made all these trials and tests a little more worth it. One thing though. I couldn't get a 60 MPH cruise even at full throttle...I suspect this flattened out big prop just isn't ideal for the Firestar II with a 447. I'd love to try a 60" with a bit more bite...maybe if I'm really nice to my wife... Thanks for listening, -Peter- ________________________________________________________________________________
From: "Don Martin" <don_martin(at)hotmail.com>
Subject: Re: Kolb Instrument Panel For Sale
Date: Jul 24, 2000
>From: John Jung <jrjung(at)execpc.com> >Reply-To: kolb-list(at)matronics.com >To: kolb-list(at)matronics.com >Subject: Kolb-List: Kolb Instrument Panel For Sale >Date: Sat, 22 Jul 2000 19:42:30 +0100 > > >Group, > >Who is building a Firestar or FireFly and wants to save time and money on >instruments? > >I am selling a panel built by Kolb, complete with instruments, wiring >harness >and 2 EGT plus 2 CHT sending units. It attaches to the nose cone with 4 >wing >nuts and can be installed in about an hour. You could take weeks off your >build >time with this panel, plus save about $300 on instruments. > >See a picture at: http://www.execpc.com/~jrjung/Inflight.html > >It includes an 100 mph airspeed indicator, digital tach with reset able >hour >meter and flight time, altimeter, slip indicator, compass, key switch, >switch >for testing dual ignition, and a switch to change temperature gauge from >front >to back cylinders. Everything has worked perfectly for the two years that I >used it but I am selling because I bought an EIS. > >Price is $450 for everything, or $350 without the airspeed indicator. > >If you are interested, contact me off-list at: jrjung(at)execpc.com > >John Jung > > Hello John, Am very much interested. Is the panel still for sale? Please contact me don_martin(at)hotmail.com. Thanks. > > ________________________________________________________________________________
From: "Brian Kim Steiner" <steiner(at)spreda.sk.ca>
Subject: Re: Mark-3 Doors
Date: Jul 24, 2000
I made my own latches and installed them in the bottom rear corners of the doors. I made triangular aluminum plates from .032 aluminum and pop riveted them to the bottom rear corners of the doors. My latches pas through the plates. By doing it this way I did not weaken the bottom tubing, the original instructions called for drilling holes about mid way in the bottom door tubing. Brian "Kim" Steiner ----- Original Message ----- From: "Denny Rowe" <rowedl(at)alltel.net> Sent: Monday, July 24, 2000 12:06 PM Subject: Kolb-List: Mark-3 Doors > > Does anybody have any good photos of the doors and door latches on the > Mark-3, that they could e-mail to me. I am thinking about building my own > doors, and none of my photographs from Lakeland have the details of the > latches. > Thanks a bunch, > Denny Rowe > rowedl(at)alltel.net > > ________________________________________________________________________________
Date: Jul 25, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Rotax 447 quiz (some answers!)
Think you are right about 68" maybe being too much prop. I have only a 66" Ivoprop on the 532 with 64 HP, that 447 is probably all tapped out static, and unable to unload the prop any in flight. Richard Pike MKIII N420P (420ldPoops) > >Hi gang, > >Well I finally had my firestar II up yesterday (yeah!). For those who have >followed the this thread and provided so many helpful hints... here's what I >learned yesterday. > >First off, I forget who it was, but way back in the beginning of this saga >someone said I was over-propped. >I wasn't too sure about that one...at the time I was convinced it was fuel >related. Well over-propped it was so I'm waiting for my "I told you so" to >come in :) > >So the 68 inch Ivo-prop is now turned down to about 26-28 inches of pitch. >and she runs consistantly. >While setting the jetting one last time on Saturday I went to a very rich >main jet (195) I found it would turn up nicely to 5500 RPM then cool off and >slow down to 4500 as the throttle was slowly opened. This gave me a nice >indication of where the main jet comes on! > >The final settings for the weekend where >185 main jet; and the 15K2 needle set rich (lowest groove) > >ON THE GROUND were: >6000 RPM static (MAX) 1125 egt 410 cht >5000 RPM 1150 egt 400 cht > >this is still pretty warm but I wanted to see the difference in the air >before deciding what next. > >IN THE AIR (3000 asl) >6000 RPM max (I really thought this would go up?) climb at 45-50MPH egt 1100 >cht 380 (sweet!) >5000 RPM (I actually needed 5200 or so to maintain altitude at 45-50 mph) >egt 1200 cht 360-375 > >even less RPM lowered the temps, and full throttle lowered EGT and raised >CHT back to previous values > >So several things stand out here. The temps were consistant on the ground >and in the air but the EGT came down on full throttle settings and went up >on cruise RPMs. The CHT went down on both by about 30 degrees. Oddly >enough the RPMs didn't go up noticably between ground runs and climb. > >I think I'll try a larger needle jet to bring down that cruise EGT. > >She flew beautifully and is in hands off trim at 47 MPH indicated. Stalls >at 37 indicated (GPS said about 34) >The stalls were the mildest I've ever felt (kind of anti-climatic really). >The stick just got sloppy and the nose drops about 5 or 10 degrees Several >full stop touch and gos ...the 447 did what it was told, when it was told, >so that made all these trials and tests a little more worth it. > >One thing though. I couldn't get a 60 MPH cruise even at full throttle...I >suspect this flattened out big prop just isn't ideal for the Firestar II >with a 447. I'd love to try a 60" with a bit more bite...maybe if I'm >really nice to my wife... > >Thanks for listening, >-Peter- > > ________________________________________________________________________________
Date: Jul 25, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Rotax 447 quiz (some answers!)
Peter, If you have three blades, the prop is limiting your speed. And it sound like you have a well built Kolb. But I would be worried about any Rotax that needs different jetting that recommended for your altitude. I have own 5 different Rotaxes and they all run well on stock jetting. I believe that a significant change in jetting is a sign of more serious engine trouble. Be carefull where you fly, and remember: If that engine quits on takeoff, get the nose down fast. Those mild stalls can give a Kolb pilot a false sense of security. They do stall and spin and you don't want it to happen close to the ground. John Jung Peter Hudson wrote: > > Hi gang, > > Well I finally had my firestar II up yesterday (yeah!). snip... ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Mark-3 Doors
Date: Jul 25, 2000
You can save a lot of time and effort by contacting Glenn Rinch in Grand Ridge Fl-His phone number is 850-592-8547. Many on this list know him or have had Kolbs built by him-If anyone knows he does. Lindy LA-Lower Alabama ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: Finishing tapes on control surfaces
Date: Jul 25, 2000
"I'm debating on putting finishing tapes on all my control surfaces, I'm told" Since the ailerons are counterbalanced I don't see where this would be a factor for flutter. Couldn't say for the tail surfaces although the weight increase would seem minimal. Rody ________________________________________________________________________________
Date: Jul 25, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: Finishing tapes on control surfaces
In all the kit planes I have built, only the Avid Magnum had balanced tail surfaces. I put anti chafe tapes on them too. All, kitfoxes, etc. used the tapes. No flutter problems either way. jrodebush wrote: > > > "I'm debating on putting finishing tapes on all my control surfaces, I'm > told" > ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: av-gas query
Date: Jul 25, 2000
KW 100LL--add and forget about it.The engine will perform well with no adjustments in mixture. Lindy LA-Lower Alabama ________________________________________________________________________________
From: ULflyer86(at)aol.com
Date: Jul 25, 2000
Subject: Re: Kolb-List Digest: 25 Msgs - 07/19/00
Ya'! Use HOMESTEAD!!!!!! www.homestead.com is the best and easiest site to use.......I've used Dreamweaver 3, Fireworks 3, Adobe Photoshop 5.5 TONS of other Adobe, Microsoft and just plain downloads like geocities. Don't believe that it's good? Check out there aviation sites! I've only put about 4-5 hours into mine and it came out OK. check it out! http://Erics_Plane_Page.homestead.com ~Eric Chalet Suzanne Airport, Lake Wales FL ________________________________________________________________________________
Date: Jul 25, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: Kolb-List Digest: 25 Msgs - 07/19/00
URL inoperative ? ULflyer86(at)aol.com wrote: > > Ya'! Use HOMESTEAD!!!!!! www.homestead.com is the best and easiest site to > use.......I've used Dreamweaver 3, Fireworks 3, > Adobe Photoshop 5.5 TONS of other Adobe, Microsoft and just plain downloads > like geocities. Don't believe that it's good? Check out there aviation sites! > I've only put about 4-5 hours into mine and it came out OK. check it out! > http://Erics_Plane_Page.homestead.com > > ~Eric > Chalet Suzanne Airport, Lake Wales FL > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Kolb-List Digest: 25 Msgs - 07/19/00
Date: Jul 25, 2000
Sorry Eric, it won't go thru. Can't access your site. Big Lar. ----- Original Message ----- From: Michael Heit <bearman(at)compuplus.net> Sent: Tuesday, July 25, 2000 1:44 PM Subject: Re: Kolb-List: Re: Kolb-List Digest: 25 Msgs - 07/19/00 > > URL inoperative ? > > ULflyer86(at)aol.com wrote: > > > > > Ya'! Use HOMESTEAD!!!!!! www.homestead.com is the best and easiest site to > > use.......I've used Dreamweaver 3, Fireworks 3, > > Adobe Photoshop 5.5 TONS of other Adobe, Microsoft and just plain downloads > > like geocities. Don't believe that it's good? Check out there aviation sites! > > I've only put about 4-5 hours into mine and it came out OK. check it out! > > http://Erics_Plane_Page.homestead.com > > > > ~Eric > > Chalet Suzanne Airport, Lake Wales FL > > > > ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jul 25, 2000
Subject: Re: gps palm pilot
Has anyone else used a Garmin GPS12? I bought one last year at Office Depot for 138.00 and it does everything I need it to.G.Aman FS2 55.5 hrs. ________________________________________________________________________________
Date: Jul 25, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Balun
Is there an expert out there who can explain how the Balun works! There is no physical electical connection of the center wire of the coax as explained in the Kitfox assembly manual and it just does not look like it should work! The shield is split and the VOR cat's whiskers are connected to each of the split ends of the shielded wire. There are three or four commonly used "balun" (short for balanced to unbalanced) fabrication techniques using coaxial cable. You can also do the job with little ferrite core transformers . . in fact an antenna company in MO used to offer some antennas to amateur airplane builders that used small transformers inside a molded plastic center insulator on their products. It's not easy to explain. Some excellent info on transmission line theory and grass-roots practice can be gleaned from American Radio Relay League's publications on antennas and feedlines for radio amateurs. I understand the purpose of the balun is to balance the impedance of the feedline to that of the antenna. Correct . . . Is there another way to feed a VOR antenna? Sure . . . hook the shield to one whisker and the center conductor to the other whisker. Putting a balun in the system is a mixed bag. It adds complexity . . . more solder joints . . . should be checked with an antenna analyzer to see if everything is cut to proper length . . . bottom line is that you'll not be able to percieve any difference in performance by simply judging how well your VOR receiver works. Other airframe effects such as electrical system noise, p-static and atmospherics can have worse effects on VOR reciver performance than the fact that you failed to "properly" terminate your coax cable There's a popular kit offered where ferrite beads or toroids are slipped over the coax in immediate vicinity of the feedline attachment to the antenna. I illlustrate this in my book's chapter on antennas and feedlines. I've since learned (and seen demonstrated in the lab) that a few toroids are not enough to make a difference. It takes several dozen to equal the effects of a properly implemented balun. VHF is line of sight stuff. If you can "see" the station you can hear it or talk to it and a wet string would probably suffice for an antenna. The ol' vacuum tube radios of yesteryear needed EVERY advantage we could give them . . . modern solid state receiver technology will work with very marginal signals compared to 40 years ago. Make it easy on yourself. Hook 'er up, make sure you do a good job with the connections and protect them from stresses of vibration and environment and call it quits . . . it'll work just fine. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: 582 ignition problem
Date: Jul 25, 2000
For WGeorge--- Running basically the same setup you described-without problems--test range on radio at 1000 ft----295 miles- to a club member on this list-- Wired everything in to get a steady ( Min) 12 volts--from reading your post my conclusion is you did everything right--the solution or alternate solution is to re-connect/one item at a time-check out complete system and add (1) item at a time--again from your post it seems your grounds are ok.--but double check.-Aware of problem on 912 were one engine could not be shut down--the basic rule is it is at the switch or on the engine-take your time. Don't loose confidence.! Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Re: Rotax 447 quiz (some answers!)
Date: Jul 25, 2000
John, > If you have three blades, the prop is limiting your speed. It's a two blade 68" prop. I'm thinking about buying a couple of 60 inch blades to try. > But I would be worried about any Rotax that needs different jetting that > recommended for your altitude. I was worried for a while but after all this looking inside, leak testing, compression testing, plug reading, carb tuning, fuel system renovation, etc. I just dont believe anything is wrong with her. I asked the Rotax service guy directly "...and it doesn't surprise you that I'm running a 185 main jet at a 1700 ft ASL airfield in the desert". He said "nope not at all...especial in a hot dry climate...or there is something wrong with your engine." Thanks for the reminder not to take the gentle stall as permission for carelessness! ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Kawasaki 440
Date: Jul 25, 2000
Reply for D--- never have seen the 440 on any make model or series of kolb---a very reliable engine-had it on my spitfire--basically designed as an industrial pump engine to run 24 hours a day--if me memory serves me correctly--2 models -- A-B. Different ignitions -but both models very reliable--my personal opinion and experiences. Lindy LA-Lower Alabama ________________________________________________________________________________
Date: Jul 25, 2000
From: b young <byoung(at)brigham.net>
Subject: doors
<<<>>> i did. and i can if you dont get any other reply. let me know boyd ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: Rotax 447 quiz (some answers!)
Date: Jul 26, 2000
Hey, I don't think that you should drop all the way down to a 60inch blade from your 68". Mabe try a 66" or a 64". Ask around on the list and I'll bet most Kolbers will tell you the 60 inch is a little short for best performance on your 2.58 to 1 reduction. Denny Rowe rowedl(at)alltel.net PS: I have found on my 503 powered Loehle, 2.58 to 1, that the 66" is better performing in all ways, than the 60". -----Original Message----- From: Peter Hudson <phudson(at)iwvisp.com> Date: Wednesday, July 26, 2000 12:23 AM Subject: Re: Kolb-List: Rotax 447 quiz (some answers!) > >John, > > >> If you have three blades, the prop is limiting your speed. > >It's a two blade 68" prop. I'm thinking about buying a couple of >60 inch blades to try. > >> But I would be worried about any Rotax that needs different jetting that >> recommended for your altitude. > >I was worried for a while but after all this looking inside, leak testing, > compression testing, plug reading, carb tuning, fuel system renovation, >etc. > I just dont believe anything is wrong with her. I asked the Rotax service >guy >directly "...and it doesn't surprise you that I'm running a 185 main jet >at a 1700 ft ASL airfield > in the desert". He said "nope not at all...especial in a hot dry >climate...or there is something wrong with your engine." > > >Thanks for the reminder not to take the gentle stall as permission for >carelessness! > > ________________________________________________________________________________
From: "Larry & Karen Cottrel" <lcottrel(at)kfalls.net>
Subject: Re: Rotax 447 quiz (some answers!)
Date: Jul 25, 2000
Concerning a 2 blade 68 " prop on a 447 firestar II. I am running a IVO 68 inch prop that I bought used from TOkolb (the old Kolb company) that Dennis recommended. I have never had any problems with it either in speed or rpms. I did have to (shims) unload it a bit to get 6300 static rpms on it. My cruise at 6000 is 63 (gps) mph. At full power it turns between 65 and 6700 rpms. At neutral position- no shims it was too much for the motor. So I had to put the shims on the side that forced it flatter. I have at least 100 hours on it in that configuration. Before you make a investment in a new blade, make sure that you have it adjusted so that you are turning 6300 static. If any of you get the UL Flying mag. the article in there by Artie Trost about the Alvord Desert is worth looking at. Larry (the other one) ---------- > From: Peter Hudson <phudson(at)iwvisp.com> > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: Rotax 447 quiz (some answers!) > Date: Tuesday, July 25, 2000 9:03 PM > > > John, > > > > If you have three blades, the prop is limiting your speed. > > It's a two blade 68" prop. I'm thinking about buying a couple of > 60 inch blades to try. > > > But I would be worried about any Rotax that needs different jetting that > > recommended for your altitude. > > I was worried for a while but after all this looking inside, leak testing, > compression testing, plug reading, carb tuning, fuel system renovation, > etc. > I just dont believe anything is wrong with her. I asked the Rotax service > guy > directly "...and it doesn't surprise you that I'm running a 185 main jet > at a 1700 ft ASL airfield > in the desert". He said "nope not at all...especial in a hot dry > climate...or there is something wrong with your engine." > > > Thanks for the reminder not to take the gentle stall as permission for > carelessness! > > > ________________________________________________________________________________
Date: Jul 26, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Rotax 447 quiz (some answers!)
Peter, Don't waste your money going to shorter blades. A 377 Firestar uses a 66" two blade prop, so a 447 caan certainly turn a 68". John Jung ________________________________________________________________________________
From: "Waligroski, Greg" <gwaligro(at)ball.com>
Subject: 377 firestar 2
Date: Jul 26, 2000
Ed, I have been flying my 377 powered Firestar 2 in Colorado ( home field elevation ~ 5000ft) for about 150 hours now and it has worked fine. I weigh in at about 210 and my Firestar isn't particularly light (full windscreen, brakes). I climb about as well as the other ULs at the airport with larger engines and it looks like about 400-500fpm. I have been up as high as 12k feet with it and was still climbing. Cruise speeds are good at around 58mph at 5500rprm. I am not sure what my fuel burn is. I know if I cut back to fly with my friends Quicksilver at 43mph and about 4800rpm I get pretty low fuel burns (<2 gph?) My 377's history isn't real clear. The original owner put about 140 hours on it, and I am not sure if he knew the original hours on it, I have put another 150 on it since then. Has a unique? 3 bolt gearbox to engine attachment. The engine has run quite well as long as fuel has been running to it. The original owner ran pennzoil 50:1 and I have been running 100:1 CAU with good results and little carbon build up (reminds me I need to take another look in there..). I imagine in Houston your performance would be better in the thicker air. I will confess though I just purchased a 503 to boost my high altitude performance and increase the climb. Nothing wrong with the 377 just had the opportunity to up the power. Gregg Boulder,Colorado ________________________________________________________________________________
Date: Jul 26, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Garmin
G.Aman, I use the Garmin 12XL. If you want to know what else these Garmins can do, check out my website: http://www.execpc.com/~jrjung/Waypoints_and_Maps.html John Jung ZepRep251(at)aol.com wrote: > > Has anyone else used a Garmin GPS12? I bought one last year at Office Depot > for 138.00 and it does everything I need it to.G.Aman FS2 55.5 hrs. ________________________________________________________________________________
Date: Jul 26, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Wire Splicing
> I am laying out my wiring diagram and have several areas >where I will want to splice one wire into several others. I know this can >be done with solder seal splices as well as crimped butt splices. What I >can't seem to find any information on is how to determine what size crimp >barrel to use. For instance, if I want to splice one 14 ga. wire to three >22 ga. wires do I use a 14 ga. crimp barrel? Is there some way to convert >multiple wire sizes into the equivalent single wire gauge? I know I can use >terminal strips for some of this, but they take up a lot of space and add >weight. Has anyone out there conquered this problem? Each three steps in wire gage is about a 2x change in copper cross section. For example, three 22AWG wires would have about the same copper as a 17AWG . . . A blue (14-16AWG) butt splice would be fine for what you propose . . . The PROBLEM is that the circuit you've described must be protected for 22AWG wire . . . it's okay to use 14AWG to extend a long circuit for the purpose of lowering voltage drop but the circuit protection needs to be sized for the SMALLEST wire in the circuit. What is your application where the three way split seems necessary? Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Jul 26, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: RE: Balun
>--> RV-List message posted by: Robert Armstrong > > >Bob Nuckolls' explanation is (as usual) excellent and correctly points >out that the KISS method will probably serve you well in this >installation. > >For more detailed info on Baluns, you can find a good article at >http://www.arrl.org/tis/info/pdf/8004019.pdf > >Bob RV-9A >(AE0B, ARRL Technical Coordinator, Colorado Section) Bob, Thank you for the heads-up on the article. I've stashed it in my growing file of .pdf "savers". It was interesting to note the pattern distortion generated by the "improper" antenna feed . . . I've seen patterns about as bad on airplanes when the antenna WAS properly feed and matched . . . all the sticky-out things on airplanes can do some amazing damage to an otherwise perfectly good antenna pattern! Bob . . . K0DYH ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 26, 2000
Subject: rotax engines
Thanks for the K440 & rotax 377 replys, Im still not sure which engine I want for my Firefly. Question 1: Anyone have a Firefly , that could give me info on (REAL) fuel burn per hr along with cruise speed &rpms and which engine and gear box they are using. Question 2: Is it better to go with the factory engine package or is there a better route. Question 3: Do they still make the rotax engine. Sorry if I ask too many questions. Thanks, Ed Diebel (building Firefly in Houston) ________________________________________________________________________________
From: TCowan1917(at)aol.com
Date: Jul 26, 2000
Subject: Re: 447 vs 68"
I really hate to add '"my two cents here" but --- I have an original firestar and have had two 447s. At this altitude and my type of flying, both needed the standard jet but had to use the 11G2 need (582 needle). tried a lot of different combos but that one works for me. keeps chs up around 350 or so and the egs up around 1100+. You can probably make the 447 work with any blade but -- how much clearance do you have on the boom? not much I will bet. I am running a 66"ivo on both engines and it works great. Gotta set it for static at 6200-6250. Take off and climb-out should be around static. At the altitude you are you need the long blade but when you have to depitch you loose it. It is still too long to turn without straining the old girl. I was told by Kolb (old Kolb) and Ivo to use the 66 and it has been great. If anyone disagrees with my idea of runs great, should talk to Highsmith, Lovel, and the rest of the gang from the Southern Flyers Ass. I can climb with the best of them and if I add a little more pitch could cruise with the fastest. (dont want to cruise that fast in the old firestar (five rib wing you know) I fly RCs most of my life and I CAN tell you that longer blades raise heating problems even when they are pitched down. A little shorter and more pitch is easier for the engine to handle. My two cents. Ted Cowan ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 26, 2000
Subject: elevator controls
Group, Anyone had any problems contol cables rubbing at the stick? Mine do . Would it hurt anything to bend the lower end of elevator control horn at the stick about 1/8 in. I think this would solve my problem. Comments? Ed Diebel (Building Firefly in Hou.) ________________________________________________________________________________
From: "Beauford Tuton" <beauford(at)tampabay.rr.com>
Subject: Re: elevator controls
Date: Jul 26, 2000
Ed: Yes, mine did too... I studied bending the horn, but decided I still might have a rub there... Ended up putting a small aircraft control cable pulley on the vertical tube brace to hold the left rudder cable down out of the way of the horn... Ain't exactly elegant, but appears to solve the problem. Good luck... Beauford, the aluminum butcher of Brandon, FL Firefly #76 ----- Original Message ----- From: <> Sent: Wednesday, July 26, 2000 4:04 PM Subject: Kolb-List: elevator controls > > Group, > Anyone had any problems contol cables rubbing at the stick? > Mine do ________________________________________________________________________________
Date: Jul 26, 2000
From: Monte Evans <Monte84(at)mindspring.com>
Subject: 912 oil radiator
Hello, This question is for anyone who got their 912 package from Kolb. Did you get the fittings and nuts that are required to mount and hook up the oil radiator or did you have to go find them yourself. I'm talking about the 7/8 inch nuts for mounting and the fitting that screws into the radiator inlet and outlet to hook up the hoses. I don't want to go buy them if I already paid for them. Thanks for the help. Monte N65ME ________________________________________________________________________________
From: Epbonsell(at)aol.com
Date: Jul 26, 2000
Subject: Re: elevator controls
Hi, I have a piece of clear plastic tubing about a foot long over the cable the place where it rubs. Works good. I've seen this on a few other firestars. Ed - 86 firestar ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jul 26, 2000
Subject: Re: rotax engines
Hello Ed et al, Yes they are still making Rotax engines and I would recommend using the Kolb engine package. All the R&D is done and there are plenty of them flying with no significant problems. If you install some orphan engine you will be the engineer and test pilot. Pioneering is fun if you know what you are doing and have a lot of time, money and luck. My FireFly, with the ~ 2 1/2 : 1 gearbox, averages about three gal per hour. It climbs @ 1,000/min (max) and cruises @ just under 70 mph. This does not mean I can go a distance of 70 miles on three gallons of gas. I'm sure she is guzzling the fuel during climbout and a 10 knot wind makes a big difference during an hour in the air. Her 3,000 rpm glide ratio is ~ 9:1. My figures apply to my 270 Lb plane with all 155 Lbs of me in it and were made using the ASI, ROC and GPS over repeated tests. Duane the plane in Tallahassee FL, FireFly, 447, IVO, full canopy. ________________________________________________________________________________
From: "R. Harris" <rharris@magnolia-net.com>
Subject: Re: 912 oil radiator
Date: Jul 26, 2000
Monte: My MK3 kit and 912 came from the real KOLB co. All the fittings and mounting hardware came with the package. RH MK3 912 N912RH ----- Original Message ----- From: Monte Evans <Monte84(at)mindspring.com> Sent: Wednesday, July 26, 2000 5:53 PM Subject: Kolb-List: 912 oil radiator > > Hello, > > This question is for anyone who got their 912 package from Kolb. > Did you get the fittings and nuts that are required to mount and hook up > the oil radiator or did you have to go find them yourself. I'm talking > about the 7/8 inch nuts for mounting and the fitting that screws into > the radiator inlet and outlet to hook up the hoses. I don't want to go > buy them if I already paid for them. Thanks for the help. > > Monte > N65ME > > ________________________________________________________________________________
From: SDCOLLINS2(at)aol.com
Date: Jul 26, 2000
Subject: (no subject)
My name is Darrell Collins from Bailey, Co. I just bought a late 80's or early 90 kolb twinstar. I need a set of construction plans and owner's manuel. Can anyone help me? Thanks. ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Re: 447 vs 68"
Date: Jul 26, 2000
Hi gang, > >At this altitude and my type of flying, both needed > the standard jet but had to use the 11G2 need (582 needle). I bought one of these when I thought I was running rich. I seem to need even more fuel than the 15K2 needle and 2.70 jet. (I just bought a 2.72 and 2.74 to try out) as it's runing now. >-- how much clearance do you have on the boom? not much I will > bet. 1 inch of clearance (pretty damn close if you ask me!) I'm actually considering nipping an inch off each blade just for the clearance and to see if a smaller prop is heading in the right direction. A 60" prop will keep the rocks thrown off the wheels from hitting the blade (if the marks 3 incheds in on my 68" blade are an acurate gauge). The "ROTAX recommended" props for the 447 and a 2.58 B-Box don't exceed 62" according to the CPS catalog. I'll try setting for a ground RPM of 6250 next and see what happens... What are you guys really seeing for cruise (speed/rpm). A 60 MPH cruise would be awfully handy out here compared to a 47 MPH one. With an adjustable prop pitch I still can't tell if my motor is really a dog or if it's "normal". (yeah back to "what the hell is normal" questions). Thanks, -Peter- ________________________________________________________________________________
Date: Jul 26, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Oshkosh Report
Group, Well I spent the day a Oshkosh, and here is the Kolb news: First, John Hauck is there. He picked up his plane and made it back to Oshkosh. He will finish his trip home after the convention. Second, Jim and Dondi have a Poly Fiber booth there, and they are even better in person then on the phone. I enjoyed talking to both of them. Third, and you may find this suprising, the Mark III Extra sat alone all day while the new Kolbra got flown and all kinds of attention. The New Kolb people that have flown it, are raving over it, saying things like "it handles more like a Firestar thaen a Mark III", and "there is nothing that even compares to it". At Sun-N-Fun the Extra got all the attention, but today the Kolbra got much more. If you are wondering how I can go Oshkosh for a day, I live 60 miles south. John Jung ________________________________________________________________________________
From: BILLBEAM(at)aol.com
Date: Jul 27, 2000
Subject: Re: Oshkosh Report
John, How much does it cost to get in this year??? Bill ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Fw: 377 rotax
Date: Jul 27, 2000
Anyone looking for a 377 Rotax might be interested in this note from Airscrew performance. Denny Rowe -----Original Message----- From: AIRSCREWS(at)aol.com <AIRSCREWS(at)aol.com> Date: Wednesday, July 26, 2000 10:02 AM Subject: Re: 377 rotax > yep i have one Steve (623) 931-6667 > ________________________________________________________________________________
Date: Jul 26, 2000
From: Ben Ransom <bwr000(at)yahoo.com>
Subject: how many loose rivet stems in your plane?
Hi all, I'm making my typical good progress -- good on the geologic time scale that is! Am finally finished building a new wing, which was in many ways harder than the first time because of re-using some ribs and then later finding something just slightly not so. For example, in some cases I'd find myself needing a new rib nose flange (rib to front spar tube), and feeling a little bold, I'd figure out how to make one of those durn little things instead of taking the sane route and ordering one from TNK! Well, time consuming, but kinda fun in a way too! OK, getting closer to my question... I've thought that I would re-cover the other wing after making minor repairs to the bow tip end. I'm thinking re-cover the whole wing instead of just the repaired end, partly just to get a good full structural inspection of the thing naked. (Plane kinda cartwheeled off it I think.) But re-covering means that all the rivet stems from the wide flange AL rivets (for the fabric to rib attachment) will be left inside the ribs. You can't shake them out because of the rib flange rivets still poking into the rib tubes. Perhaps then I should remove/replace enf flange rivets so as to be able to shake out all the AL rivet stems? This, in my mind is enf to make me wish I had used stiching in the first place, especially when adding the consideration that all those rivet holes for fabric to rib are also weak spots in the ribs. Yes, I know, the ribs are certainly strong enf anyway. I'm curious how others who have recoverd have handled the issue of rivet stems left behind in the ribs. Thanks, Ben Ransom ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: how many loose rivet stems in your plane?
Date: Jul 26, 2000
They shouldn't really hurt anything, should they ?? I know there's a few temp rivet ends rattling around inside my doors, etc., but it makes none to me. Won't hear 'em with the engine running anyway. Besides, the more you drill out, the more possibilities for loose replacements. I sure played hell with that wing gap center section. Drilled out the rivets holding the lexan, and replaced the lexan with aluminum. What a struggle. I wish now that I'd taken the suggestion on the List, and just sanded the paper/plastic smooth and painted it. Lazy Lar. ----- Original Message ----- From: Ben Ransom <bwr000(at)yahoo.com> Sent: Wednesday, July 26, 2000 11:10 PM Subject: Kolb-List: how many loose rivet stems in your plane? > > Hi all, > I'm making my typical good progress -- good on the geologic time scale > that is! Am finally finished building a new wing, which was in many > ways harder than the first time because of re-using some ribs and then > > ________________________________________________________________________________
Date: Jul 27, 2000
From: Cliff and Carolyn Stripling <striplic(at)tetric.com>
Subject: Re: how many loose rivet stems in your plane?
>I'm curious how others who have recoverd have handled the issue of >rivet stems left behind in the ribs. >Thanks, Ben and all, Stuff a little bit of fluffy cotton in each end of the 3/16th tubing... no problem. I got a last minute offer of a ride to Oshkosh in the morning. How luckey! We'll be plane camping in the North 40. Be back Sun or Mon. It has been a couple of years for me. Gotta see what's new... and the new Kolbs too. Later, ________________________________________________________________________________
Date: Jul 27, 2000
From: "Robert F. Bean" <rfbean(at)rochester.infi.net>
Subject: rivets
I guess I'm faced with the rib/rivet problem also ( rebuilding one wing, recovering two) I don't see anything wrong with using short stainless screws i nstead, like in the Champion/citabria/aeronca series aircraft. seems it would make it a little easier for the next guy, and if YOU ever do a little boo boo (groundloop,etc) easier for you too. negatives anyone? ________________________________________________________________________________
Date: Jul 27, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Oshkosh Report
Bill and Group, It cost $16. per day to get in. The good news is that, once in, all the gates are open. There is no separation of flight line from the rest. Maybe in a few years they will remoce the fences. John Jung BILLBEAM(at)aol.com wrote: > > John, > > How much does it cost to get in this year??? > > Bill ________________________________________________________________________________
Date: Jul 27, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: how many loose rivet stems in your plane?
Suppose one could use PK screws just like Citrabria, et. al ... rivets are cheaper in production, but screws are what the big boy's use... and not all that much more expensive. One should coat the screws with something to block the stainless screw material from corroding the aluminum being attached into... Ben Ransom wrote: > > Hi all, > I'm making my typical good progress -- good on the geologic time scale > that is! Am finally finished building a new wing, which was in many > ways harder than the first time because of re-using some ribs and then > later finding something just slightly not so. For example, in some > cases I'd find myself needing a new rib nose flange (rib to front spar > tube), and feeling a little bold, I'd figure out how to make one of > those durn little things instead of taking the sane route and ordering > one from TNK! Well, time consuming, but kinda fun in a way too! > > OK, getting closer to my question... I've thought that I would > re-cover the other wing after making minor repairs to the bow tip end. > I'm thinking re-cover the whole wing instead of just the repaired end, > partly just to get a good full structural inspection of the thing > naked. (Plane kinda cartwheeled off it I think.) But re-covering > means that all the rivet stems from the wide flange AL rivets (for the > fabric to rib attachment) will be left inside the ribs. You can't > shake them out because of the rib flange rivets still poking into the > rib tubes. Perhaps then I should remove/replace enf flange rivets so > as to be able to shake out all the AL rivet stems? This, in my mind is > enf to make me wish I had used stiching in the first place, especially > when adding the consideration that all those rivet holes for fabric to > rib are also weak spots in the ribs. Yes, I know, the ribs are > certainly strong enf anyway. > > I'm curious how others who have recoverd have handled the issue of > rivet stems left behind in the ribs. > Thanks, > Ben Ransom > ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: how many loose rivet stems in your plane?
Date: Jul 27, 2000
Hi Ben and Gang, Good to hear from you Ben! I wasn't quite satisfied with my wings when I got through covering them in the respect that when I did my first heat shrink at 250 it bowed the ribs. Considered tearing all the covering off and starting again but decided against it. Got most of the bow out by pushing the ribs in place and then burning holes in fabric and putting in rivets. Anyway I pondered the dilemma you described about the rivet stems being in the ribs if I had recovered and rattling around when folding/unfolding wings etc. The Twinstar I had did this and it bothered me. I believe you can get the stems shook down next to one of the gusset rivets and then pour some polytak in the closest rivet hole or maybe stuff some cotton in the closest hole and take a piece of wire and shove the cotton down next to the rivet stems or a combination of both. I would make some kind of effort to secure them. I don't think they would cause a problem other than being a annoyance. I guess I rattled enough. Later, John Cooley Building FS II #1162 . Perhaps then I should remove/replace enf flange rivets so > as to be able to shake out all the AL rivet stems? > I'm curious how others who have recoverd have handled the issue of > rivet stems left behind in the ribs. ________________________________________________________________________________ User-Agent: Microsoft Outlook Express Macintosh Edition - 5.01 (1630)
Date: Jul 27, 2000
Subject: For Sale!
From: Pam & Scott Trask <PTrask(at)diisd.org>
Hi All, I'm helping Kathy Mead (Kent's widow) to sell off his plane and parts. On Kent's plane, there are parts that are salvageable. He has a 503 and a 447 as far as engines. There's a ballistic chute--has to be repacked. Helmets, headsets. You can contact Kathy Mead through e-mail at Kenmead(at)aol.com The most difficult thing is pricing out everything, so not everything has a price tag on it as of now. The 503 was on the aircraft and still running as it crashed, so it would have to be gone over. My guess is that the damage is next to nothing. --Scott ________________________________________________________________________________
Date: Jul 27, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: how many loose rivet stems in your plane?
Ben, I am glad that I can help. I used mostly salvaged ribs on the wing that I built for my Firestar II. No problem with the rivet ends. You can only hear them when you fold it. So I don't know what the problem would be. John Jung Ben Ransom wrote: > > snip..... > > I'm curious how others who have recoverd have handled the issue of > rivet stems left behind in the ribs. > Thanks, > Ben Ransom ________________________________________________________________________________
Date: Jul 27, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: how many loose rivet stems in your plane?
Ben, One more thing. I saved one wing by making a new wing tip and doing fabric repairs. After I finished, I decided that it would not have taken much longer to recove the whole wing. So don't hesitate to recover. John Jung ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: rib stitching
Date: Jul 27, 2000
Has anyone rib stitched their wings? What are the pros and cons, besides being more labor intensive? I have not drilled my ribs yet and was wondering if the rib tape would cover the divits that stitching would make pulling the fabric over the tube ribs. Also thanks to everyone who gave me Duanes info. Denny Rowe western pa Building Mark 3 ________________________________________________________________________________
Date: Jul 27, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Wire Splicing (driving multiple loads from one output)
>> I am laying out my wiring diagram and have several areas >>where I will want to splice one wire into several others. I know this can >>be done with solder seal splices as well as crimped butt splices. What I >>can't seem to find any information on is how to determine what size crimp >>barrel to use. For instance, if I want to splice one 14 ga. wire to three >>22 ga. wires do I use a 14 ga. crimp barrel? Is there some way to convert >>multiple wire sizes into the equivalent single wire gauge? I know I can >>use terminal strips for some of this, but they take up a lot of space and add >>weight. Has anyone out there conquered this problem? >I don't know about the original poster's application, but in my case it's >panel and instrument lights. I can run all the grounds to the ground block >but what's the accepted way of getting 6-8 22ga wires connected at one >dimmer or switch? Multiple 3-to-1 butt splices? Ring terminals bolted >together? Here's the compact, low cost alternative to terminal strips . . . http://www.aeroelectric.com/articles/minibus.jpg Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: HGRAFF(at)aol.com
Date: Jul 27, 2000
Subject: Re: rib stitching
We in our EAA chapter project agonized over this choice for some time. Until we practised on a mock-up piece of wing both ways. No contest! Go with the rivets. BTW, it pays to make a little drill tool setup, which straddles the rib, to accurately center as well orient the rivet holes. Herb In a message dated 07/27/2000 10:01:37 AM Eastern Daylight Time, rowedl(at)alltel.net writes: << Has anyone rib stitched their wings? What are the pros and cons, besides being more labor intensive? I have not drilled my ribs yet and was wondering if the rib tape would cover the divits that stitching would make pulling the fabric over the tube ribs. Also thanks to everyone who gave me Duanes info. Denny Rowe western pa Building Mark 3 >> ________________________________________________________________________________
Date: Jul 27, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: rib stitching
Denny, I have rib laced a lot of aircraft over the years. I like it, it is labor intensive. If the Kolb has aluminum ribs they can be rib laced, I haven't yet built my kit since I bought it in an estate sale with no info or drawings. Depending upon rib design it should be possible to rib lace. It's not difficult to learn. As for the process: when the wing is covered, and the final coat of Polybrush is applied, before the PolySpray process is applied, using a BLUE chalk marking ( snap line) to mark rib lace position, ( this blue color will not show up in the final coating of Polytone) this ensures a good looking lace job. (1) At the root rib and at the last rib before the wing tips, make a tick mark every 3 " from the leading edge to the trailing edge on the red Polybrush surface. Assuming the ribs are all the same chord at both ends of the wing, these tick marks will become the points of reference for the chalk line. Do this on both the top and bottom of the wing, being sure to always start from the leading edge to the trailing edge. Since this is a high lift wing, and no part is impinged upon by the prop wash, even lacing spacing should do. (2) Once you have made your tic marks at the rib ends, using the ROOT rib as the base point, ( this is where I use my wife to hold the chalk line catch...) snap a line (in Blue chalk...) ... at each point where the line runs from root rib to wing tip and crosses a MAIN rib ( not any false ribs or partial ribs...) is where you'll lace the rib. This should keep all laces in a good line and look good when finished. (3) Once you have identified the points of lacing, apply a layer of rib lace tape. Polyfiber tape is adhesive backed, thin and will serve to protect the fabric under it and laying on the rib, from chafing. (4) Using a long straight lacing needle ( you'll need two needles, one straight and one curved..) pierce the fabric at each side of the point where the rib is to be laced, making the holes about 1/4" out on each side of the rib lace tape applied. Start at the top of the wing, and if the thickness allows, pierce the bottom hole too. You'll need to do this in the sunlight to see through the top to the bottom, or, you can also just pierce the top then proceed to do the bottom next. (5) now your ready to lace. From the top of the wing down is the process. I like to start at the leading edge and work my way back to the trailing edge. Some guy's reverse... I don't think it makes much difference either way. It is best to use enough string to lace at least four or five points at a time... the whole length would be quite difficult and cumbersome to do in one attempt. Remember, each rib will receive maybe 10 to 12 laces ... (6) Once you finish lacing, apply pinked edged (1") covering tape over the laces using Polybrush thinned with MEK, use the correct amount of MEK in this step and any subsequent step, as it can soften the glue in the fabric and mess us a good job. Now your ready to apply the PolySpray. I use apply two coats before I wet sand, then a final coat. This is assuming you applied the Polybrush properly and filled all the weave. No amount of PolySpray or Polytone will fill pin holes or other contaminants in the finish stage. All the beauty and glory of the covering process is done in the proper application of the fabric and the Polybrush stage! Cleaning the fabric after gluing and ironing is essential. MEK on a CLEAN lint free rag is the best way. But be very careful and use precautions against skin exposure and fumes in all steps. I use a Hoby Air breathing system, and an HVLP when covering. The real quality of workmanship in the smallest of details shows up in the final product. Properly applied Polyfiber system should last about 30 years or more if the Aircraft is not stored outside all year. easy to store a Kolb with folding wings. And from Mountain flying experience, it is easy to repair (never leave home without a roll of 200 mile per hour duct tape!) and is impervious to cow dung on the bottom surfaces ! But watch out, Moose & Elk love to eat the fabric! Hope this has helped, when I get to that stage, I plan to rib lace the UltraStar project... I'll make digital photos of the project and build a website to put the photo's on. If there is an EAA chapter near you, there should be someone there to teach you how to rib lace (knots, etc.) Polyfiber has a wonderful manual ( loose-leaf binder type) that sells for about $5.00 I highly recommend you use it. The folks that are linked to the Kolb site can be of great help too. If your near Montana, I can teach you how to do it... In the past I have covered about 25 or so aircraft, both experimental and certificated (STC'd) using the Polyfiber system, love it and recommend it to anyone. Mike Heit A&P Denny Rowe wrote: > > Has anyone rib stitched their wings? What are the pros and cons, besides > being more labor intensive? I have not drilled my ribs yet and was > wondering if the rib tape would cover the divits that stitching would make > pulling the fabric over the tube ribs. > Also thanks to everyone who gave me Duanes info. > Denny Rowe > western pa > Building Mark 3 > ________________________________________________________________________________
From: "Wood, John T." <woodjt(at)spawar.navy.mil>
Subject: elevator controls
Date: Jul 27, 2000
I had the same problem. Found a turnbuckle with a smaller head thickness and used thin shims on the stick side of the horn. No bending or plastic required. John -----Original Message----- From: DAquaNut(at)aol.com [mailto:DAquaNut(at)aol.com] Sent: Wednesday, July 26, 2000 1:05 PM Subject: Kolb-List: elevator controls Group, Anyone had any problems contol cables rubbing at the stick? Mine do . Would it hurt anything to bend the lower end of elevator control horn at the stick about 1/8 in. I think this would solve my problem. Comments? Ed Diebel (Building Firefly in Hou.) ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Wire Splicing (driving multiple loads from one output)
Date: Jul 27, 2000
This is a great idea. If you didn't bother opening it, you may want to take a look, just for interest value. Big Lar. ----- Original Message ----- From: Robert L. Nuckolls, III <nuckolls(at)aeroelectric.com> >>multiple wire sizes into the equivalent single wire gauge? I know I can > >>use terminal strips for some of this, but they take up a lot of space and > add > >>weight. Has anyone out there conquered this problem? > > >I don't know about the original poster's application, but in my case it's > >panel and instrument lights. I can run all the grounds to the ground block > >but what's the accepted way of getting 6-8 22ga wires connected at one > >dimmer or switch? Multiple 3-to-1 butt splices? Ring terminals bolted > >together? > > Here's the compact, low cost alternative to terminal strips . . . > > http://www.aeroelectric.com/articles/minibus.jpg > > > Bob . . . > -------------------------------------------- > ( Knowing about a thing is different than ) > ( understanding it. One can know a lot ) > ( and still understand nothing. ) > ( C.F. Kettering ) > -------------------------------------------- > http://www.aeroelectric.com > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: rib stitching
Date: Jul 27, 2000
Jim and Dondi sell a little jig for just that. Haven't used it yet, but it looks good. Lar. ----- Original Message ----- From: <HGRAFF(at)aol.com> Sent: Thursday, July 27, 2000 8:02 AM Subject: Re: Kolb-List: rib stitching > > We in our EAA chapter project agonized over this choice for some time. Until > we practised on a mock-up piece of wing both ways. No contest! Go with the > rivets. > > BTW, it pays to make a little drill tool setup, which straddles the rib, to > accurately center as well orient the rivet holes. > > Herb > > In a message dated 07/27/2000 10:01:37 AM Eastern Daylight Time, > rowedl(at)alltel.net writes: > > << Has anyone rib stitched their wings? What are the pros and cons, besides > being more labor intensive? I have not drilled my ribs yet and was > wondering if the rib tape would cover the divits that stitching would make > pulling the fabric over the tube ribs. > Also thanks to everyone who gave me Duanes info. > Denny Rowe > western pa > Building Mark 3 > >> > > ________________________________________________________________________________
From: TCowan1917(at)aol.com
Date: Jul 27, 2000
Subject: Re: 447 vs 68" IVO
Again, I will part with some info. I cruise usually around 5800 - 6000 RPM and maintains about 65 to 68 airspeed. Temps are in the 335-350 and 1100 range. I can go to 6200 and really zoom up there - usually reserved for higher altitudes and keeping up with fergies and challengers. That makes about 70 - 75 or so. The Kolb as I understand it likes a larger blade and of course smaller ones need more pitch and this makes torque a problem. I think that 66" would be just about right for you. I understand from IVO you simply measure very acurately and cut very acurately and clean off the end of the blade. No worries mate! I would really think that only 1' of boom clearance would be a hazzard. If you take heavy turbulance the engine might jump enough to get really close to the boom. scary. Your call. Had my firestar for about six years and three engines and love the 447/ivo 66" rocket combination. Compared to the 377 I started with, wow!!! You cannot believe the difference in climbout. I can really challenge a firestar II with 503 on ground to heaven climbout. Hope this helps. If you want to discuss it further, contact me an email and we will get ma bell involved. Hope I can help. Remember, small steps and only make one currection at a time. Ted Cowan ________________________________________________________________________________
Date: Jul 27, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: rib stitching
Check the archives. I rib stitched mine, both wings takes one day. Stand it on the leading edge, wife/helper/whoever sits on one side, you sit on the other. Put on some good music, fix a pot of coffee, and talk about stuff. Works for me. Richard Pike MKIII N420P (420ldPoops) > >Has anyone rib stitched their wings? What are the pros and cons, besides >being more labor intensive? I have not drilled my ribs yet and was >wondering if the rib tape would cover the divits that stitching would make >pulling the fabric over the tube ribs. > Also thanks to everyone who gave me Duanes info. >Denny Rowe >western pa >Building Mark 3 > > ________________________________________________________________________________
Date: Jul 27, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: rib stitching
Now here's a man that's rib laced before. Got to start early ( o-dark-thirty) , lot's a good dark coffee and the misses there to help me keep myself from lacing myself to the ribs !( makes the plane hard to fly from that position...) an occasional doughnut ot two helps a lot in this process... but adds to the loaded weight of the completed aircraft. Mike Heit Richard Pike wrote: > > Check the archives. I rib stitched mine, both wings takes one day. Stand it > on the leading edge, wife/helper/whoever sits on one side, you sit on the > other. Put on some good music, fix a pot of coffee, and talk about stuff. > Works for me. > Richard Pike > MKIII N420P (420ldPoops) > ________________________________________________________________________________
From: "Thompson, Charles" <charles.thompson(at)dsl.net>
Subject: Re: Wire Splicing (driving multiple loads from one
output)
Date: Jul 27, 2000
Here is a link which may help some of you: http://www.hut.fi/Misc/Electronics/docs/wiring/wire_resistance.html Hope this helpps. Todd Thompson MKIII,Ultratec, Powerfin ________________________________________________________________________________
From: "Thompson, Charles" <charles.thompson(at)dsl.net>
Subject: rib stitching
Date: Jul 27, 2000
Rib stiching takes less time than drilling and maintains a stronger rib, lays flat and aerodynamically should be better. Beside it looks better and bring smiles of appreciation when knowing visitors look at your plane. Women usually make better stichers than men and of your wife/friend is inclined makes for good quality time with your significant other. I agree with Mr. Pike - stichings the best and it is easy to do... just ask my wife. Ha Ha!! ________________________________________________________________________________
From: "R. Harris" <rharris@magnolia-net.com>
Subject: static port
Date: Jul 27, 2000
I would any and all input about a static port for a MK3. Mine is not working well , and I'm going to redo. RH MK3 912 N912RH ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 27, 2000
Subject: Re: elevator controls
John, The Factory set up on the firefly has no turnbuckles on the rudder cables. Only the elevator cables have turnbuckles. The left rudder cable is about 1/ 8 too high & 1/8 too far towards the lower elevator horn at the stick. The lower turnbuckle at the stick is where it is rubbing on the left side. (turnbuckle bolt head) The turnbuckle in use has thin sides on the head. (approx. 3/64 in.) Still not certain what remedy to use but thanks for your suggestion & everyone elses too. Ed (In Houston) ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 27, 2000
Subject: 3-blade V/ 2 blade
Group. I think im going with the 447 on my firefly. Question: What is the advantage of three blades. Is there any advantage to 2 blades other than cost? Thanks , (Ed In Houston) ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jul 27, 2000
Subject: rib stitching
If you go with rib stitching you don't have to worry about the rivet gun slipping and punching a hold on the fabric. I hate when that happens Will Uribe ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jul 27, 2000
Subject: Re: rib stitching
Here is a picture of the jig I got from Jim & Dondi. It sure makes it easy to dill the holes. I added the extra long brazing rod http://members.aol.com/FS2Kolb/178.jpg Regards, Will Uribe Building a FireStar EL Paso, TX Working in Hermosillo, Sonora http://members.aol.com/WillU/index.html Jim and Dondi sell a little jig for just that. Haven't used it yet, but it looks good. Lar. ----- Original Message ----- From: <HGRAFF(at)aol.com> Sent: Thursday, July 27, 2000 8:02 AM Subject: Re: Kolb-List: rib stitching > > We in our EAA chapter project agonized over this choice for some time. Until > we practised on a mock-up piece of wing both ways. No contest! Go with the > rivets. > > BTW, it pays to make a little drill tool setup, which straddles the rib, to > accurately center as well orient the rivet holes. > > Herb ________________________________________________________________________________
Date: Jul 27, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: 3-blade V/ 2 blade
Ed, In your application, 3 blades would be wuieter, two blades would perform better. John Jung DAquaNut(at)aol.com wrote: > > Group. I think im going with the 447 on my firefly. > > Question: What is the advantage of three blades. Is there > any advantage to 2 blades other than cost? > > Thanks , (Ed In Houston) ________________________________________________________________________________
Date: Jul 27, 2000
From: Robert Noyer <ronoy(at)shentel.net>
Subject: Re: 3-blade V/ 2 blade
Quieter, more $ bn ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jul 27, 2000
Subject: Re: elevator controls
On the horizontal tube that the stick pivot bolt passes through, grind .030 off of the left end of the tube, and place a .030 thick washer on the right side when you assemble. A little grease makes the washer stay put while you slide the 1/4 in bolt through.G.aman FS2 ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 27, 2000
Subject: Re: elevator controls
G. Amen, Thats the best solution I have heard yet . I can see how that would give some clearance. Thanks, Ed (In Houston) ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Propellor Pitch
Date: Jul 27, 2000
I was fascinated by the descriptions of the "Laser" method of pitching a prop a while back. As I mentioned at the time, a friend had used a digital level, with really good success. Much better than with the bubble level. My own experience with bubble levels has been OK, for the purpose - like framing a wall, or hanging pictures - but not too precise for our needs. Trouble is, you gotta buy a digital level at who knows how much money, for a 1 time use, or at least, infrequent use. So, when a couple of you gave URL's for laser levels, I jumped on the internet......................and REALLY got sticker shock. We're talking 100's of dollars, folks. So, Adios laser..............but wait..............someone ( here, I think, bless them ) mentioned Harbor Freight, so I took a chance and typed in "harbor freight.com" and got 'em, 1st try. Wound up ordering their Item no. 37431, Laser Pointer - Hi Output, for $9.99. It came in today, and after they'd finished with handling, insurance, etc., it still only came to $18.66 at my door. It's quite the tool - not a toy. This afternoon, in the blasting Palm Springs sun, I could fairly easily see the dot 50 ft away. Just now, at twilight, it was easily visible 200 ft. down the street. I can see why they'd make a good gunsight. It will be simple to make a jig to position it accurately on the prop blades, and I can't imagine ( here I go sticking my neck out again ) anything being simpler or more accurate. Going from a horizontal blade to the ground will give about a 5 ft ( ?? ) line, which would be great. For the fanatics amongst us, ( Me ?? ) how about aiming off a vertical blade at the side of a building " x " number of feet away. At 50' you would be totally accurate to a fraction of a degree. Harrrrr...................at a 1/4 mile..............Awright, Awright, I know I'm being silly, but it's fun. Just don't look at the thing when you press the button. It is REALLY bright ! ! ! Precision Lar. ________________________________________________________________________________
Date: Jul 28, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: static port
I have had good luck with both the pitot and static ports being about 5" below the nose fairing and even with the front end of it. Seems to be clean air. I use two 1/4" steel brake lines for the tubes. (cheap, holds the bend well, brazes) One just has an open end facing into the oncoming air, the other has the end welded shut, and a 1/16" hole drilled in through one side and out the other for the static source. There is a picture at http://www.bcchapel.org/pages/0003/pg7.htm Richard Pike MKIII N420P (420ldPoops) > >I would any and all input about a static port for a MK3. Mine is not >working well , and I'm going to redo. > >RH MK3 912 > >N912RH > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Propellor Pitch
Date: Jul 27, 2000
Thanks for the thought, Denny. Just minutes ago, I got off the phone from a call to my old friend, the radio antenna precisioneer, in Port Angeles, WA. He came up with the idea of taping small, identical mirrors to the prop blades, and mounting the laser solid on a bench or some such, then bounce the beam off the mirrors to a target. Sounds good to me. Simple, accurate, and Larry proof. I'm not going to fool with the thing tonight, but tomorrow, I'll do your test, and get back to you about concentricity. Be interesting anyway. One other thing - how long are these little lasers designed to stay on per use ?? It's designed as a pointer, so is it meant for quick blinks, or bursts of a few seconds at a time, or can you just tape the button down, and let 'er rip ?? Laser Lar. ----- Original Message ----- From: Denny Rowe <rowedl(at)alltel.net> Sent: Thursday, July 27, 2000 9:58 PM Subject: Re: Kolb-List: Propellor Pitch > > Lar, > You might want to spin your laser pointer in a chuck of a drill with the > drill fixed in a vise and pointed at a distant wall. You will need to find a > way to hold the push button on while you do this. > ________________________________________________________________________________
From: AAMRELECTR(at)aol.com
Date: Jul 28, 2000
Subject: (no subject)
nuckolls(at)aeroelectric.com Hello Listers: Please go to my Home Page and read the announcement. I am closing AAMR/AirCore/ Reasons for this move are on this page. I am leaving the How To Pages up for your info finding needs. So it's been fun and work. Please support Electric Bob...He's a great guy and a valuable asset. Send him your orders and maybe he can keep his doors open. Best regards, John Caldwell @ AAMR/Ai rCore ________________________________________________________________________________
From: AAMRELECTR(at)AOL.COM.Fri,
(EMWAC SMTPRS 0.83) with SMTP id" <
B0004527366@mail-2.lbay.net>; Thu, 27 Jul 2000 22:59:38.-0700(at)matronics.com
Date: Jul 28, 2000
Subject: RV-List: (no subject)
nuckolls(at)aeroelectric.com --> RV-List message posted by: AAMRELECTR(at)aol.com Hello Listers: Please go to my Home Page and read the announcement. I am closing AAMR/AirCore/ Reasons for this move are on this page. I am leaving the How To Pages up for your info finding needs. So it's been fun and work. Please support Electric Bob...He's a great guy and a valuable asset. Send him your orders and maybe he can keep his doors open. Best regards, John Caldwell @ AAMR/Ai rCore ________________________________________________________________________________
Date: Jul 28, 2000
From: Dell Vinal <zoper(at)mint.net>
Subject: horizontal stabilizers
I recently got my mk3 trimed up to fly solo hands off. And have been enjoying it on these fine calm summer evenings.I even reached the point where I signed the logbooks with the proper phrase that makes it legal for me to carry passengers. Now, I need more rear triming. Solo , in level flight, the elevator is slightly below level with the horizontal stab. With my 190 lb passengers I have full up trim and a firm pull back on the stick to keep level Upon landing,I use full aft stick and a good dose of throttle to get a flare. If the motor didn't respond it would be ugly, but the 582 has never missed a beat, don't get me wrong. My question. Should I reposition the horizontal stab down some, and how much?, or simply raise the flaps and ailerons a little? Anyone been here before? My passengers love this plane.Keep it coming. Anyone gets to Maine look me up. ________________________________________________________________________________
Date: Jul 28, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: horizontal stabilizers
Dell, It sounds like your at ( or possibly beyond) the aft extreme CG limit when loaded. I would redo very carefully the CG check. If you want to send me the date, I can do a balance report for you. If your in this condition, and stall at altitude, you'll possibly never be able to recover from the stall and crash tail first. You can send me the data, as accurate as possible to do the report...no charge of course. The fact that your having to use power to flare is the give away that not all is correct in the CG department. At 190 Lbs ( real weight) as opposed to the FAA 170 ( I wish) weight shows this as a CG problem too. Mike Heit A&P If you choose to respond, send all the CG data using real ( as accurate) a figure for weight as you can. Measure moment arms accurately, which I am certain you did ? I'll be out of town till Sunday, so, I ask you this, if this is a CG problem, does adding weight forward help? If your rigging is off ??? then the problem is different... Dell Vinal wrote: > > I recently got my mk3 trimed up to fly solo hands off. And have > been enjoying it on these fine calm summer evenings.I even reached the > point where I signed the logbooks with the proper phrase that makes it > legal for me to carry passengers. > Now, I need more rear triming. Solo , in level flight, the elevator > is slightly below level with the horizontal stab. With my 190 lb > passengers I have full up trim and a firm pull back on the stick to keep > level > Upon landing,I use full aft stick and a good dose of throttle to > get a flare. If the motor didn't respond it would be ugly, but the 582 > has never missed a beat, don't get me wrong. > My question. Should I reposition the horizontal stab down some, > and how much?, or simply raise the flaps and ailerons a little? Anyone > been here before? > My passengers love this plane.Keep it coming. Anyone gets to Maine > look me up. > ________________________________________________________________________________
Date: Jul 28, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: horizontal stabilizers
We need a bit more information: With the weight and balance correct, (and I'm assuming that your is, if not, all bets are off) when you are landing and need full aft stick and a good dose of throttle, what is the load? Is it at gross weight and full flaps, or 15 degrees of flaps, or no flaps? Solo? If it is at no flaps, something is major wrong. If it is at full flaps, big passenger, it is not too unusual, but could probably stand some improvement... My MKIII with the flaps and ailerons set to lay parallel with the bottom of the wing while in level cruise, solo, will stabilize in a nose up attitude at about 35 MPH, with the trim lever at full forward. With the flaps drooped a bit, and no change to the ailerons, the speed will stabilize hands off according to the throttle setting, with the trim lever at full forward. My weight about 195. With a 190 pound passenger, and the flaps parallel to the bottom of the wing, it takes almost full aft trim to get the stick pressure to the hands off point. With the flaps reflexed up a bit, it takes 1/2 trim to get to hands off. When landing with 40 degrees of flap and a passenger over 220 pounds, control authority of the elevator to raise the nose becomes limited as you describe, on my airplane. At that point, I have to carry extra speed on final, or give it a shot of power. Even then, it is soggy. (Interesting that the MKIII Xtra has a bigger stab) For this reason, I have redone my flap linkage to give maximum flap deflection at 30 degrees instead of 40. This improves elevator authority in the flare with big passengers & full flaps. If that is also your situation, here's how it's remedied: take off the flap handle, drill a new hole for the actuating linkage 1/2" closer to the pivot bolt, reassemble and readjust. You are reducing your linkage throw, it also makes the handle easier to pull down. Now you will have about 10-12 degrees of flap partial, and about 30 degrees max. It will float a tiny bit more at touchdown with full flaps, but it will also have more elevator authority in the flare. If you don't like it, put it back like it was, you are only out a couple hours fiddling time. I modified the flap handle mechanism so that I have three "up" positions for solo and dual. Gives drooped, flat, and reflexed, really makes a huge difference in the amount of trim needed at cruise. There is a picture at
http://www.bcchapel.org/pages/0003/pg3.htm Richard Pike MKIII N420P (420ldPoops) > > I recently got my mk3 trimed up to fly solo hands off. And have >been enjoying it on these fine calm summer evenings.I even reached the >point where I signed the logbooks with the proper phrase that makes it >legal for me to carry passengers. > Now, I need more rear triming. Solo , in level flight, the elevator >is slightly below level with the horizontal stab. With my 190 lb >passengers I have full up trim and a firm pull back on the stick to keep >level > Upon landing,I use full aft stick and a good dose of throttle to >get a flare. If the motor didn't respond it would be ugly, but the 582 >has never missed a beat, don't get me wrong. > My question. Should I reposition the horizontal stab down some, >and how much?, or simply raise the flaps and ailerons a little? Anyone >been here before? > My passengers love this plane.Keep it coming. Anyone gets to Maine >look me up. > > ________________________________________________________________________________
From: "Thompson, Charles" <charles.thompson(at)dsl.net>
Subject: Ultratec
Date: Jul 28, 2000
Ultratec is the 80 hp, new twin, fuel injected, counterbalanced, water cooled, 8 valve, computerized, twin ignition, dry sump wonder from England. Mounts in same holes that my 582 had. Pop off the 582 and pop on the Ultratec. Burns 2.5 gal. per hours at cruise - 89 octane. It even comes with a complete wiring harness and a gear reduction drive and stainless steel exhaust system. $7900.00 intro price. You can use their gauges or add your own. If you add their integrated instrumentation package you get a 24 month warranty. Engine is being shown and orders taken at OSHKOSH now. Engine is running on a KOLb MKIII in Europe and I am installing mine as we speak. Interesting item: the engine is based on standard FORD parts. ULtratec provides the Ford part numbers so I can go to NAPA for most of the parts needed for a rebuild. ALthough the specs show the engine at 160 lbs. it's actually 137. check it out: http://www.motavia.com/ ________________________________________________________________________________
From: "Dan Ahearn" <dahearn(at)home.com>
Subject: Re: Vertical Fin
Date: Jul 28, 2000
Listers, Why is there no cowling around the powerplants of Kolbs, and for that matter most light pusher configurations? Is this a cooling thing? It would seem one could clean up the air and reduce drag quite a bit. Dan ________________________________________________________________________________
From: "Dan Ahearn" <dahearn(at)home.com>
Subject: Kobra vs. MKIIIXtra
Date: Jul 28, 2000
Those who've seen (or maybe even flow) both can you offer some insight on the differences in performance. Kobra looks like a more nimble mount. Does it have rudder pedals in the back? Looked like a pod type instrument panel in the lite speed pictures? Is the flap handle configured like the Slingshot? Any OSH pics yet :) Dan ________________________________________________________________________________
Date: Jul 28, 2000
From: Dell Vinal <zoper(at)mint.net>
Subject: Trim
My mk3 is built to plans with a 582 and 10 gals gas. Battery behind the pass seat. How could the weight and bal be off? The no's all came out ok. I'm going to raise the flaps and ailerons a little at a time and see if that helps. The plane is nose heavy on the controls, not tail heavy. I go 200 lbs with helmet and clothes. My passengers have weighed between 150 and 190+. The horizontal stab front edges are about level with the top of the tube. Thanks for the replies. ________________________________________________________________________________
Date: Jul 28, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Kobra vs. MKIIIXtra
Dan Ahearn wrote: > > Does it have rudder pedals in the back? Sort of. They are actually along side of the front pilot. > Looked like a pod type instrument panel in the lite speed pictures? The prototype with the wide pod had a panel beyween the pilots legs. They have two different prototypes of the Kolbra. One uses the same pod as the Slingshot, and the other has a new wider pod. > Is the flap handle configured like the Slingshot? I think so. It is just to the right of the front stick and has many notches. > Any OSH pics yet :) I have pictures of the flap mechanism, because I have been considering adding flaps to my Firestar II. I didn't think to take pictures of the whole plane for you guys until after I got home. I'll get some pictures for the group when I go back. John Jung ________________________________________________________________________________
Date: Jul 28, 2000
From: Possum <possums(at)mindspring.com>
Subject: Re: Propellor Pitch
> > Just minutes ago, I got off the phone from a >call to my old friend, the radio antenna precisioneer, in Port Angeles, WA. >He came up with the idea of taping small, identical mirrors to the prop >blades, and mounting the laser solid on a bench or some such, then bounce >the beam off the mirrors to a target. Sounds good to me. Very good Larry-but we use the "Blum Laser System" to set all of our props. It is similar to a high-precision photoelectric barrier type laser with an output signal that can be evaluated by any CNC or PLC. As our props are passed through the stationary laser beam, the electronics react to the shading of the beam by each single cutting edge of the prop blade. After recognizing the longest (maximum) edge of the blade, an output signal is issued for "static," "dynamic," "laser OK" (operating condition), plus an analogue value. The system can monitor angles within our excepted values, utilizing a visible red light laser with a wave length of 670 nanometers and output capacity of <1 mW, which falls within the laser Class 2 VDE 0837 and, thus, requires no specific protective measures. Optical components are protected from coolant and chips by a pneumatically operated shutter and air barrier. Results are repeatably better than 1 micron. Installed in a CNC machining center, precision of a few microns in measuring and prop pitch setting is common. KISS ________________________________________________________________________________
Date: Jul 28, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Vertical Fin
I agree. If I can be industrious enough this winter, I will remedy that lack on my MKIII. Richard Pike MKIII N420P (420ldPoops) > >Listers, > >Why is there no cowling around the powerplants of Kolbs, and for that matter >most light pusher configurations? Is this a cooling thing? > >It would seem one could clean up the air and reduce drag quite a bit. > >Dan > > ________________________________________________________________________________
From: "William Herren" <wmdherren(at)hotmail.com>
Subject: Re: Propellor Pitch
Date: Jul 29, 2000
I think you are going to get basted again. There are pointers at 1/3 that price I do believe. Don't you have a Wally World? (Wal-Mart) Don't worry about it you have a good tool - put it to work! Bill >From: "Larry Bourne" <larrybiglar(at)earthlink.net> >Reply-To: kolb-list(at)matronics.com >To: "Kolb" >Subject: Kolb-List: Propellor Pitch >Date: Thu, 27 Jul 2000 20:24:47 -0700 > > >I was fascinated by the descriptions of the "Laser" method of pitching a >prop a while back. As I mentioned at the time, a friend had used a digital >level, with really good success. Much better than with the bubble level. >My own experience with bubble levels has been OK, for the purpose - like >framing a wall, or hanging pictures - but not too precise for our needs. >Trouble is, you gotta buy a digital level at who knows how much money, for >a >1 time use, or at least, infrequent use. So, when a couple of you gave >URL's for laser levels, I jumped on the internet......................and >REALLY got sticker shock. We're talking 100's of dollars, folks. So, >Adios >laser..............but wait..............someone ( here, I think, bless >them ) mentioned Harbor Freight, so I took a chance and typed in "harbor >freight.com" and got 'em, 1st try. Wound up ordering their Item no. 37431, >Laser Pointer - Hi Output, for $9.99. It came in today, and after they'd >finished with handling, insurance, etc., it still only came to $18.66 at my >door. It's quite the tool - not a toy. This afternoon, in the blasting >Palm Springs sun, I could fairly easily see the dot 50 ft away. Just now, >at twilight, it was easily visible 200 ft. down the street. I can see why >they'd make a good gunsight. It will be simple to make a jig to position >it >accurately on the prop blades, and I can't imagine ( here I go sticking my >neck out again ) anything being simpler or more accurate. Going from a >horizontal blade to the ground will give about a 5 ft ( ?? ) line, which >would be great. For the fanatics amongst us, ( Me ?? ) how about aiming >off >a vertical blade at the side of a building " x " number of feet away. At >50' you would be totally accurate to a fraction of a degree. >Harrrrr...................at a 1/4 mile..............Awright, Awright, I >know I'm being silly, but it's fun. Just don't look at the thing when you >press the button. It is REALLY bright ! ! ! Precision Lar. > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Propellor Pitch
Date: Jul 28, 2000
K.........K..........K...........Kiss my what ?? Smart-ass ! ! ! And here I was so proud of myself. Lar. ----- Original Message ----- From: Possum <possums(at)mindspring.com> Sent: Friday, July 28, 2000 10:18 PM Subject: Re: Kolb-List: Propellor Pitch > > > > > Just minutes ago, I got off the phone from a > >call to my old friend, the radio antenna precisioneer, in Port Angeles, WA. > >He came up with the idea of taping small, identical mirrors to the prop > >blades, and mounting the laser solid on a bench or some such, then bounce > >the beam off the mirrors to a target. Sounds good to me. > > Very good Larry-but we use the "Blum Laser System" to set all of our props. > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Wire Ties
Date: Jul 29, 2000
Sometimes the simple things get to ya. In the July, 2000 Experimenter, page 33, there are some really great pics of a Subaru engine on a GyroCopter. Looks like they did a really nice, sanitary job - with one exception. And it bothers me. It's covered with "White" ty-raps. Which is fine for indoor electrical or somesuch. In my experience, the white ones don't last but a few weeks in the sun, and turn as brittle as glass, then break off. Ty-raps are great, and very handy, but for outdoor use, use the "Black" ones. They last far, far longer. Food for thought. Chomp on me if you want, but this time I'm sticking to my guns. Electrical Lar. ________________________________________________________________________________
From: "cjcullen" <cjcullen(at)mediaone.net>
Subject: Re: engine cowling
Date: Jul 29, 2000
From: "Dan Ahearn" <dahearn(at)home.com> > > Why is there no cowling around the powerplants of Kolbs, and for that matter > most light pusher configurations? Is this a cooling thing? > In Experimenter May 2000 there is an article about the Flightstar IISC. The IISC is powered by a Rotax 503. Flightstar has a thingamajig they call the Supercowl they put around the cylinder heads of the Rotax so it's not exactly a full cowling. They say it reduces engine operating temperatures 35-50 degrees. Intuitively, it seems like a cowling couldn't hurt. On the other hand, I also wonder how much it would help to reduce the total drag of the aircraft. The Mk III we have is so draggy around the cage that I'm not sure an engine cowling alone would improve performance. chuck ________________________________________________________________________________
Date: Jul 29, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Wire Ties
I think you're on to something. Some of the white ty-wraps I've used in the past have lasted, and others not. And what is the difference between the white and black ones, other than color. Are they made of different stuff? Anybody? Richard Pike MKIII N420P (420ldPoops) > >Sometimes the simple things get to ya. In the July, 2000 Experimenter, page >33, there are some really great pics of a Subaru engine on a GyroCopter. >Looks like they did a really nice, sanitary job - with one exception. And >it bothers me. It's covered with "White" ty-raps. Which is fine for indoor >electrical or somesuch. In my experience, the white ones don't last but a >few weeks in the sun, and turn as brittle as glass, then break off. Ty-raps >are great, and very handy, but for outdoor use, use the "Black" ones. They >last far, far longer. Food for thought. Chomp on me if you want, but this >time I'm sticking to my guns. Electrical Lar. > > ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: Re: engine cowling
Date: Jul 29, 2000
The FlightStar is a "tractor" configuration - engine up front which means the engine is installed in the reveresed direction of a pusher. The air intake on Rotax pushers faces into the airstream generated by the forward motion of the aircraft. This helps, if anything, move a little more air through the engine's cooling system. The opposite is true on the Flight Star, the Rotax fan is on the "leeward" side of the airstream and trying to pull air from the low pressure area behind the engine. This decreases the airflow through the engine. In short, the stock fan cooling system on aircooled Rotax engines does not work as well as it should on tractor installations (with exposed engines). FlightStar, Hurricane and others discovered this early on and developed "free air" (no fan) engine cowlings that helped utilize the air from the "big fan" and the prevailing airstream. When they say that they drop the temps 50 degrees, they probably are making a comparison to a standard fan cooled Rotax trying to operate as a tractor - and probably running too hot already. Or they may be making a comparison to a free air Rotax with no cooling shroud at all - which does run to hot. On the other subject you raised: Some faster pushers have developed complete engine cowlings, but these are complicated, heavy and still not very streamlined and since they are necessarily larger than the engines they enclose, and are still are pretty draggy. But the biggest negative of such full enclosures is lack of engine access. Now you really have to work to get to your engine and its all up on top the wing and hard to reach. Hope this helps. Dennis -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of cjcullen Sent: Saturday, July 29, 2000 7:39 AM Subject: Kolb-List: Re: engine cowling From: "Dan Ahearn" <dahearn(at)home.com> > > Why is there no cowling around the powerplants of Kolbs, and for that matter > most light pusher configurations? Is this a cooling thing? > In Experimenter May 2000 there is an article about the Flightstar IISC. The IISC is powered by a Rotax 503. Flightstar has a thingamajig they call the Supercowl they put around the cylinder heads of the Rotax so it's not exactly a full cowling. They say it reduces engine operating temperatures 35-50 degrees. Intuitively, it seems like a cowling couldn't hurt. On the other hand, I also wonder how much it would help to reduce the total drag of the aircraft. The Mk III we have is so draggy around the cage that I'm not sure an engine cowling alone would improve performance. chuck ________________________________________________________________________________
From: FlyColt45(at)aol.com
Date: Jul 29, 2000
Subject: Re: engine cowling
Hey Dennis, Thanks for that explanation. Been one of my long time questions. Jim Cote ________________________________________________________________________________
Date: Jul 29, 2000
From: b young <byoung(at)brigham.net>
Subject: tail wheel flutter
the last two flights i have noticed some flutter in the tail wheel on roleout. the first time i could not determine what it was. but last night was able to pinpoint it. has anyone elce had that problem and what did you do to solve it? boyd ________________________________________________________________________________
Date: Jul 29, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Wire Ties
>I think you're on to something. Some of the white ty-wraps I've used in the >past have lasted, and others not. And what is the difference between the >white and black ones, other than color. Are they made of different stuff? >Anybody? The white guys are subject to ultra-violet degredation . . . they also don't take kindly to hyro-carbon and ozone exposure both of which are found in fair quantity under the cowl. Ty-wraps treated for better resistance to environmental stresses are always colored . . . most of the ones I've seen are either dark green or black. However, it's possible to make a ty-wrap from funky plastic of ANY color. When you buy them new in original manufacturer's packaging, it will state on the lable whether or not the critter is resistant to UV and/or chemical attack. My personal preference under the cowl is MS21919DGxx clamps and/or Dacron flat-lace (string) . . . I've seen both of these products work well for decades under the cowl. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: engine cowling
Date: Jul 29, 2000
Hi folks, In the speed ranges that Kolbs fly, cowlings won't help much. Flightstars, Phantoms, and other tractor configured ULs use Free-Air scoops or cowlings to catch the prop blast and prevailing wind to cool the engine, so the fan can be removed and a little more power gets to the prop plus you save a couple pounds by removing the fan hardware. These free-air coulings actually ad a little drag to the airframe. {refere to my opening statement} My thoughts on adding a cowling to the mark 3 or other slow pushers is WHY WOULD YOU WANT TO ADD SOMTHING ELSE THAT COULD COME LOOSE AND BLOW THROUGH THE PROP? -----Original Message----- From: cjcullen <cjcullen(at)mediaone.net> Date: Saturday, July 29, 2000 7:49 AM Subject: Kolb-List: Re: engine cowling > > >From: "Dan Ahearn" <dahearn(at)home.com> >> >> Why is there no cowling around the powerplants of Kolbs, and for that >matter >> most light pusher configurations? Is this a cooling thing? >> >In Experimenter May 2000 there is an article about the Flightstar IISC. >The IISC is powered by a Rotax 503. >Flightstar has a thingamajig they call the Supercowl they put >around the cylinder heads of the Rotax so it's not exactly a full cowling. >They say it reduces engine operating temperatures 35-50 degrees. > >Intuitively, it seems like a cowling couldn't hurt. >On the other hand, I also wonder how much it would help to >reduce the total drag of the aircraft. >The Mk III we have is so draggy around the cage that >I'm not sure an engine cowling alone would improve performance. > >chuck > > ________________________________________________________________________________
From: "Clive Hatcher" <clive_hatcher(at)lineone.net>
Subject: tail wheel flutter
Date: Jul 29, 2000
Boyd and All, Yes, I had the problem that you describe. I tried different spring types and tensions but no significant change, then I replaced the wheel and the problem was cured. My old wheel was worn down almost to the plastic rim, I can only assume that the flutter is critical to either the diameter, or more likely the mass of the wheel. My local airfield has a 1.25 mile long concrete runway so I wear out tailwheels quickly - especially if I have to backtrack the whole length. Clive. Mk III / 582 > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of b young > Sent: 29 July 2000 16:24 > To: kolb-list(at)matronics.com > Subject: Kolb-List: tail wheel flutter > > > the last two flights i have noticed some flutter in the tail > wheel on roleout. the first time i could not determine what > it was. but last night was able to pinpoint it. has > anyone elce had that problem and what did you do to solve > it? > > boyd > > ________________________________________________________________________________
Date: Jul 29, 2000
From: Ken Kennedy <ken.kennedy(at)sympatico.ca>
Subject: TwinStar Landing Gear and Landing Technique
I am an oldie in ultralights, but a newbie to Kolb. I have been checking out an old customer who has purchased a used 503 TwinStar. Both of us are having trouble greasing it on (tarmac doesn't help the matter). We have been reducing throttle to idle on short final. What do the experienced Kolbers do? Carry a little power 'til on the ground? On taxiing in the other night, we were definitely listing to the right. Turns out the right gear leg has bent. I searched the archives and got the impression that this is not uncommon. I understand that people have just straightened them as a short, or even long term fix. This seems OK to me, as I doubt the solid leg would break off in a hard arrival, even if weakened. Unlike some others from the archives, we had no problem removing the leg. However we were unable to straighten it. Any tips out there? Would a bit of heat help without wrecking the temper? How much does a new leg cost? Are there tricks to drilling out a new leg to fit the LG tube in the cage? In the archives, someone advocated using a new leg, but not cutting it off, so as to make the gear longer and allow full stall landings. Comments? Ken Kennedy Part time Kolber Full time Quicksilver ________________________________________________________________________________
From: ul15rhb(at)juno.com
Date: Jul 29, 2000
Subject: Re: TwinStar Landing Gear and Landing Technique
Hi Ken (old-time Kolbers can ignore this post about landing the Kolb), The landing discussion has gone on many times over on this list, but I can give you a few tips. I was trained in a Quicksilver and now have flown the Kolb for many years. All ultralights can make smooth landings and it's strictly up to the pilot and his or her skill to make it that way. Most ultralights will lose airspeed quickly as power is brought back, so the stick goes forward to drop the nose. If in smooth air, the plane will almost land itself with a 40mph approach speed. Once in ground effect, the plane will level itself out some without moving the stick. To grease it in, just a little more back stick is required, 'at the proper moment'. Herein lies the problem with most new Kolbers. Flare too soon and it will stall, then drop to the ground. Flare too late and it will hit on the mains, the tail drops raising the AOA, followed by a stall and a few bounces down the runway. So, what's the secret? Here's what I do: maintain about 3000-3500 rpm all the way down and cut it just prior to touchdown. Move the stick about 2" back to flare at the proper moment. The timing of that flare is the secret and this requires practice. Once down and rolling, come all the way back on the stick to keep the tail planted. Here again the timing factor is crucial. If the stick comes back too early, before losing flying speed, it will want to fly. Too late, and in a crosswind, the plane is off the runway weathervaning into the wind. The reason I carry the extra power is because the 2-cycle engine tends to load up in a long decent at idle and should the power be necessary to abort and make a go-around, it will be there instead of hesitating and risk the possibility of quitting on you. Under windy conditions I carry the power through touchdown to keep in control. In cold winter flying conditions, the higher rpms will keep the engine warm, not to thermal shock it. Ralph Burlingame Original FireStar, 13 years writes: > > > I am an oldie in ultralights, but a newbie to Kolb. I have been > checking > out an old customer who has purchased a used 503 TwinStar. > > Both of us are having trouble greasing it on (tarmac doesn't help > the > matter). We have been reducing throttle to idle on short final. What > do the > experienced Kolbers do? Carry a little power 'til on the ground? ________________________________________________________________________________
Date: Jul 29, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: (no subject)
> >My name is Darrell Collins from Bailey, Co. I just bought a late 80's or >early 90 kolb twinstar. I need a set of construction plans and owner's >manuel. Can anyone help me? Thanks. I may be able to scan a few pages of the manual or small sections of the plans if you could tell me what you are hunting for. ________________________________________________________________________________
Date: Jul 29, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: TwinStar Landing Gear and Landing Technique
> > >Both of us are having trouble greasing it on (tarmac doesn't help the >matter). We have been reducing throttle to idle on short final. What do the >experienced Kolbers do? Carry a little power 'til on the ground? I usualy carry a bit of power untill I am over the strip about 10 ft. Keep the speed up and then let it settle when it wants to. Unless you are in a tight spot don't worry about full stall or short landings >However we were unable to straighten it. Any tips out there? Would a bit of >heat help without wrecking the temper? I have been able to straighten them in a steel frame with a 5 ton jack. Perhaps you could make such a frame using your car on top and the leg blocked up underneath. Sounds like a hick way but it may just work. The temper may come back if you let it sit a few days. >In the archives, someone advocated using a new leg, but not cutting it off, >so as to make the gear longer and allow full stall landings. Comments? Huh?????? ________________________________________________________________________________
Date: Jul 29, 2000
From: Ken Kennedy <ken.kennedy(at)sympatico.ca>
Subject: Re: TwinStar Landing Gear and Landing Technique
Woody wrote: > > I have been able to straighten them in a steel frame with a 5 ton jack. > Perhaps you could make such a frame using your car on top and the leg > blocked up underneath. Sounds like a hick way but it may just work. The > temper may come back if you let it sit a few days. We tried a 2 ton jack in a frame. I guess we're off to a machine shop. Thanx for the advice. > > >In the archives, someone advocated using a new leg, but not cutting it off, > >so as to make the gear longer and allow full stall landings. Comments? > > Huh?????? I relooked at the archive postings and now realize that the posters were talking about TwinStar legs being supplied as replacements for an Original FireStar. Sorry about that. All those Kolbs look the same to me. kk ________________________________________________________________________________
From: "Edward Chmielewski" <edchmiel(at)mindspring.com>
Subject: Twinstar info
Date: Jul 29, 2000
Hi Darrell, I have copies of blueprints for the Twinstar and MkII if that helps. Other listers were kind enough to share them. How far is Bailey from Aspen? I'll be there briefly Aug. 10. Let me know if you would like a copy. Ed in JXN MkII/503 ----- Original Message ----- From: "Woody" <duesouth(at)govital.net> Sent: Saturday, July 29, 2000 8:08 PM Subject: Re: Kolb-List: (no subject) > > > > >My name is Darrell Collins from Bailey, Co. I just bought a late 80's or > >early 90 kolb twinstar. I need a set of construction plans and owner's > >manuel. Can anyone help me? Thanks. > > > I may be able to scan a few pages of the manual or small sections of the > plans if you could tell me what you are hunting for. > > ________________________________________________________________________________
Date: Jul 30, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Wire Ties - Good Source for Material
The following is a list of recommended sources (with the exception of one) for various material you will need during building and maintaining a UL. You should find majority of the materials you need available through these sources. They all have met the test of time and have proven themselves. I hope you all find this useful. The only ones I know lacking are Kolb source for Stits covering material, source for boom tube material, the rivets Kolbs use, aluminum sheet metal, and chrome moly tubing, and seat belts. I've had these but changing machines 3 times over last few years I lost track of these locations. jerryb If you all need Ty-Wraps (Black UV resistant) or natural nylon (Not UV resistant-for inside use) at a good price check out Altex Electronics. Their URL is http://www.altex.com/ If you need nylon snap in insulating bushings see Mouser Electronics. Good service and prices. URL is http://www.mouser.com/catalog/cat_602/350.pdf Strobes for UL's - Aircraft Hardware, rivets, covering supplies - Great Atlantic Aircraft Company, good service and prompt turn around - orders have been filled accurately in a timely manner. URL is http://www.great-atlantic1.com/ UL misc. type parts, tires & tubes, Rotax parts, Lockwood Aviation Supply. URL is http://www.lockwood-aviation.com/ UL type materials - Leading Edge Air Foils URL is http://www.leadingedge-airfoils.com/ UL type materials - CPS (California Power Systems) Their catalog is an excellent reference source for Rotax maintenance information and well worth the $6-7 they ask for it - refundable with $50 order. We have experience slower turn around than some places but they have a excellent variety of goods. URL is http://www.800-airwolf.com/pressrelease.htm Titanium Ti-Downs - Airtime Mfg. Made from TITANIUM (6AL-4V alloy, the toughest available & light weight) http://airtimemfg.com/ Gary VanRemortel's RV Builders' Yeller Pages Good source directory for many aircraft oriented parts - like full swivel tail wheels and titanium (strong light weight) tie down stakes http://www.sound.net/~hartmann/yelrpage.htm UL and Experimental Aircraft Supplies - AIRCRAFT SPRUCE AND SPECIALTY (ACS) Not my favorite vendor due to problems I've have with multiple orders but they are a source for some unique materials. http://www.aircraft-spruce.com Not recommended is Airstar Discount Sales A friend has been dissatisfied with the probes of the temperature instruments they sell. Myself I have experienced a attitude of little care about the customer. http://www.800-airstar.com/ Engine Electronic Instrumentation System & sells BRS systems - offers discounted packages for BRS and EIS - Grand Rapids Technologies Manufactures a great little box to monitor your Rotax - have two of them and very happy with them, there great. Replaces Tach, dual CHT, dual EGT, hour meter. http://www.hometown.aol.com/enginfosys UL Strobes - KUNTZLEMAN ELECTRONICS, Inc. Good strobes and good company. http://www.kestrobes.com/ Instruments, ABS instrument panel material - wrinkle finish good stuff - good company to deal with, have purchased a lot of instruments from them with no failures. SKYSports http://www.airstuff.com/ Good quality wheel bearings for Kolb steel wheels - P/N 499502H These are a little different - they have something like a snap ring around one side of them which acts like the retainer ring on the ones being replaced - good bearing will help reduce random brake grabbing - cost should be less than $5 each or $20 for two wheels. Source - most any bearing sales. End of List ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: insurance
Date: Jul 30, 2000
I am getting ready to build a Firefly ultralite. Being new to the ultralite group, what do most people do if regards to liability insurance? Where is the best place to shop for insurance? Ron Payne Golbertsville, Ky ________________________________________________________________________________
Date: Jul 30, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Wire Ties - Good Source for Material
Jerry, Nice idea, and good work. Thanks. I'll add our covering supply and support: Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.aircrafttechsupport.com E-mail: info(at)aircrafttechsupport.com Anyone else want to help finish Jerrys list? John Jung jerryb wrote: > > The following is a list of recommended sources (with the exception of one) > for various material you will need during building and maintaining a UL. > You should find majority of the materials you need available through these > sources. They all have met the test of time and have proven themselves. I > hope you all find this useful. The only ones I know lacking are Kolb > source for Stits covering material, source for boom tube material, the > rivets Kolbs use, aluminum sheet metal, and chrome moly tubing, and seat > belts. I've had these but changing machines 3 times over last few years I > lost track of these locations. > > jerryb snip.... ________________________________________________________________________________
Date: Jul 30, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: insurance
Ron, That I know of, there is only one company insuring ultralights and it is Avemco. John Jung Ron or Mary Payne wrote: > > I am getting ready to build a Firefly ultralite. Being new to the ultralite > group, what do most people do if regards to liability insurance? Where is > the best place to shop for insurance? > > Ron Payne > > Golbertsville, Ky > ________________________________________________________________________________
Date: Jul 30, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Use of archive search
Group, It occurs to me that many on the list may not be aware how easy it is to search the archives. Here is a short "how to": 1) Click on the Search engine line a the bottom of each message. = Search Engine: http://www.matronics.com/search 2) Change the default "RV List" to "Kolb" 3) Type in what you want to search on and click the "Begin Search" button. 4) A list of messages will appear. Each time you click on one, a new window will open so that you can read it. Close the window to be able to select the next message. That's all there is to it! John Jung ________________________________________________________________________________
Date: Jul 30, 2000
From: Ken Kennedy <ken.kennedy(at)sympatico.ca>
Subject: New Kolb Models and GT-500 Comparisons
This may be old news to the Kolbers on the list. If so, I apologize for cluttering your bandwidth. If not, or if there are other newbie Kolb enthusiasts, here are two excerpts from the controversial Jim Campbell's daily aviation news digest, aero-news.net. For myself, I like the tandem configuration of the Kolbra. My GT-500 is a tandem, and for me, this is the preferred way to go. Outstanding view for the front seater, roomier cockpit, less drag, less pusher prop inefficiency, and the CofG doesn't change when you add the second person. Disadvantages are less interaction with passenger, poor backseat view and instructional issues. My initial impressions of the TwinStar compared to my GT are as follows. Side-by-seating (above), flies with excellent stability (like the GT, unlike the squirrelly ChallengerII), lighter weight (good), much less expensive (good), less rugged (e.g., Landing Gear!!!!), climbs OK with 503 (see lighter weight), cruises slower (probably side-by-side drag), tougher to land. All in all, a nice combination of the compromises inherent in all aircraft designs. Killer Kolbra!! A NEW KOLB DESIGN! The Kolbra is a high-wing, conventional geared, two seat tandem scooter from the folks at New Kolb Aircraft. It can handle the Rotax 582, or the 80 HP Four-stroke Jabiru (a bitchin' little engine). Buildable as an ultralight trainer (called the Kolbra) or an experimental bird (as the KING Kolbra), the Kolbra series sport quick-fold wings and an optional quick-build kit for those who want to do more flying and less building. For the WHOLE story, http://www.aero-news.net Sleek New Lines for Kolb Mk III WOW... these NEW Kolb guys are serious. A pretty aggressive redesign of the venerable Kolb Mk III has resulted in a MUCH sharper look for this docile two seat ultralight trainer. The new bird boasts a boost in cruise speed of 10-15 mph which means some 77 mph with the 65 HP Rotax 582 and 90 mph with a Rotax 912. Other mods include an 18" longer fuselage, more baggage space, and more leg room. The bird has mounted the panel closer to the pilot and the new windscreen has really improved visibility. For the WHOLE story, http://www.aero-news.net ________________________________________________________________________________
From: AAMRELECTR(at)aol.com
Date: Jul 30, 2000
Subject: AMR has been sold!
Hello listers AAMR has been sold and will reopen shortly as Terminal Town. The new URL will be http://terminaltown.com If you care to be notified of opening please send your E mail address to terminaltown(at)aol.com Best regards. John Caldwell @ AAMR/Ai rCore ________________________________________________________________________________
From: AAMRELECTR(at)aol.com
Date: Jul 30, 2000
Subject: AMR has been sold!
Hello listers AAMR has been sold and will reopen shortly as Terminal Town. The new URL will be
http://terminaltown.com If you care to be notified of opening please send your E mail address to terminaltown(at)aol.com Best regards. John Caldwell @ AAMR/Ai rCore ________________________________________________________________________________
Date: Jul 30, 2000
From: b young <byoung(at)brigham.net>
Subject: landing on asphalt
<<<>>> with my mark III i would run about 3200 rpm till the wheels touch the ground then cut power. the kolbs loose their airspeed rather quickly and by running a little power it was easy to set it in softly. at 3200 rpm the approach speeds and angles were not affected too much but it made for easier energy management in the flair. ( what i am trying to say is that it gives you more time.) with more time and landings i kept reducing the power till at idle. and depending who is in the pattern i will go to idle when i turn base. if things are not lining up like you want dont be afraid to add a bit of power on short final or go to full power and go around. the runway i am using is 7000 ft and it is much easier to go to 3800 to 4000 rpm at the beginning of the flair and fly 3/4 down the runway at 2 to 3 ft off the ground so i dont have to taxi for ever to get back to the ramp. hope that helps. boyd ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle)
Date: Jul 30, 2000
"Kolb-List: Use of archive search" (Jul 30, 4:26am)
Subject: Re: Use of archive search (Clairfication)
>-------------- > >Group, > >It occurs to me that many on the list may not be aware how easy it is to >search the archives. > >Here is a short "how to": > >1) Click on the Search engine line a the bottom of each message. >= Search Engine:
http://www.matronics.com/search > >2) Change the default "RV List" to "Kolb" > >3) Type in what you want to search on and click the "Begin Search" >button. > >4) A list of messages will appear. Each time you click on one, a new >window will open so that you can read it. Close the window to be able to >select the next message. > >That's all there is to it! > >John Jung >-------------- Actually, if you just resize and position the viewing window so that you can see both it and the window with the list of subjects, you don't have to close it. Each time you click on a subject line, it will bring up the message in that same viewing window. You can also click on the "Next" or "Previous" button from the viewing window to select the next or previous search match. Also note that you can use the logical AND and OR in your search by using the '&' and '|' symbols respectivly in your search string. Here are some examples: rotax engine & prop rotax engine | lycoming engine | auto conversion You can put as many AND or ORs in the search string as you like. For now, you can't mix AND and ORs in a search string, however. Best regards, Matt Dralle Email List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 925-606-1001 Voice | 925-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft Great minds discuss ideas, Average minds discuss events, Small minds discuss people... ________________________________________________________________________________
Date: Jul 31, 2000
Subject: Re: Wire Ties - Good Source for Material
From: Bruce E Harrison <bharrison(at)juno.com>
Thanks for the very helpful post--I was aware of some of the "biggies" but saw a few very useful sites I was not familiar with. I will put this post in my own archives. ________________________________________________________________________________
From: Mhqqqqq(at)aol.com
Date: Jul 30, 2000
Subject: Re: TwinStar Landing Gear and Landing Technique
On the landing gear for the twinstar, if it is slightly bent, turn it over. Take the axle off and turn the gear 1/2 turn and put the axle back on. ________________________________________________________________________________
Date: Jul 30, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Wire labels . . .
Hi Bob! May I ask you how you print your wire labels from the computer? What labels stuff do you print onto? Thanks . . . I print onto full sheets of Avery label material . . . 8.5 x 11" sheets in columns. Then stick the full sheet to one of those white plastic cutting boards. Use an x-acto knife to cut out individual labels to stick on wire and then cover with heat shrink. see: http://www.aeroelectric.com/Catalog/wiring/s817c.jpg Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: TwinStar Landing Gear and Landing Technique
Date: Jul 30, 2000
And double check the wheel alignment. Lar. ----- Original Message ----- From: <Mhqqqqq(at)aol.com> Sent: Sunday, July 30, 2000 10:22 AM Subject: Re: Kolb-List: TwinStar Landing Gear and Landing Technique > > On the landing gear for the twinstar, if it is slightly bent, turn it over. > Take the axle off and turn the gear 1/2 turn and put the axle back on. > > ________________________________________________________________________________
From: "deckard" <deckard(at)sheltonbbs.com>
Subject: Fly in at Reelfoot Lake TN
Date: Jul 30, 2000
A group of local flyers are getting together at Reelfoot Lake State Park, TN. It is located in the western part of state next the MS river. We will be there Aug 12-13th. I have info on it at the following link. http://www.sheltonlink.com/~deckard/Reelfoot.html Jerry Deckard ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jul 30, 2000
Subject: Morning Flight
Just after roll out for my morning flight one of my airport friends who is attending A& P school did a courtesy exam of my plane. He showed me a place where the heat-shrink on one of the engine electrical interface connectors had split open. A closer look showed the same problem on two of the remaining connectors. When I engaged these connectors I used a mini torch to do the shrinking and was very satisfied with the tight appearance when I had finished. Now there is bare metal showing because this was the only insulation for these connectors. Apparently the shrinking continued untill the tube split during the 20 months since it was installed. I think this was the shrink tube I bought at Radio Shack. The temporary fix was good old (actually fresh, new) electrical tape. The permanent fix will probably be to strip off the split shrink tube and use pieces of fuel line over the connections as I have done in the past. The flight was limitted to an altitude of about 1,500 because of low overcast but the air was calm and I got in some good simulated power off landings and a tour over the local country club. Do those folks really believe that golf is thrilling? I'm glad they don't know about flying. The air would really be crowded. Duane the plane in Tallahassee, FL, FireFly, 447, 2 blade IVO ________________________________________________________________________________
Date: Jul 30, 2000
From: Cliff and Carolyn Stripling <striplic(at)tetric.com>
Subject: Trip to Heaven (otherwise known as Oshkosh)
>All, >I got a last minute offer of a ride to Oshkosh in the morning. How >luckey! We'll be plane camping in the North 40. Be back Sun or Mon. It >has been a couple of years for me. Gotta see what's new... and the new >Kolbs too. Sunday... just got back. I met some of the New Kolb Guys... all were very helpful and friendly. New Kolb is taking the tried and true and making it better... it ain't cheap thought. I fell in love with the Kolbra (love the name and really bought the sizzle) and the report from John Hauck that it is the best flyer of all the designs he has flown... and I think he has flown them all. I think this has been said by someone else before and it was meant as a complement... it is so ugly it is beautiful! The cockpit is sleek and tandem, up high (kinda like an AgCat) and forward with Lexan all around. Talk about a view. I brought all the literature home to consider. My wife is hoping that "like gas" the urge to buy will eventully pass. They put a jabaru engine on the Kolbra and call it a Super Kolbra. For those interested: Price: $16,288 base with 582. $20,540 base with Jabiru. Add on for covering, paint, options, and freight. The MKIII Xtra is a nice improvement to the fuselage. There may have been other changes to the MKIII design (bigger emphenage someone said), but it looks like most of the changes have been to the fuselage cage and there mostly on the nose area. It provides a lot more foot room so you sit straight on and really looks aerodynamic. Full enclosure and dual control sticks are standard. Prices: $15,306 base for 582. $21,388 base for 912. Add on for covering, paint, options and freight. Of course, they still offer the Firefly, the Firestar (single or dual), Slingshot and the MKIIIC (classic). Hopefully, they will offer the low wing Laser (Lazer) sp??? or whatever they may rename it before too long. Being practical, I personally have decided to look for an unfinished or possibly damaged FSII with a 503 to replace my sold Kolb. Anybody know of one that has not been finished, has been neglected, or is only slightly damaged? I would appreciate a heads up. Obviously, I am looking for a bargain. As mentioned in the short post before I left, I caught a ride up and back with a Mooney 231 driver - that means turbo, fast and fully equiped. I have never flown in a Mooney, or IFR with so much equipment and such an experience pilot to use it. 16K feet over the weather and competence in and out of the soup. I learned an awfully lot and enjoyed a magic carpet trip with a real pro pilot. I think I am set up for a ride next year. Hope so. Later, Cliff ________________________________________________________________________________
Date: Jul 30, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Ground Plane
> >Kolbers, > >I plane to install the radio antenna on the top of the nose cone, in >front of the windscreen. (Sort of a Gun sight). I have lined the inside >top of the nose cone with a 2 foot square or .002 aluminum. > >Question. Should I tie this to the frame/engine ground? NO Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: vertical fin
Date: Jul 30, 2000
"I am in the process of rigging my Mark111Extra and i would like to hear from other builders on where to put the leading edge of the stab" I asked the Kolb factory guys at Oshkosh that exact question on Thursday. Answer was to put it in the middle & use trim tab on rudder. Rody ________________________________________________________________________________
From: WVarnes(at)aol.com
Date: Jul 30, 2000
Subject: Re: insurance
In a message dated 07/30/2000 6:07:19 AM Eastern Daylight Time, ronormar(at)apex.net writes: << what do most people do if regards to liability insurance? >> Ultralight third party liability insurance is also available thru the USUA at a cost of $154.50 for coverage of $1,000,000.00. Requirements are: 1. You must be a member of USUA ($46.95 annual dues, includes monthly magazine). 2. You must hold a current UL pilot registration (either USUA or EAA or other FAA recognized competency program). 3. You must register your UL vehicle/plane either (USUA or EAA or other FAA recognized vehicle registration program). CONTACT: United States Ultralight Association PO Box 667 Frederick MD 21705 voice 301-695-9100 fax 301-695-0763 Bill Varnes Original FireStar 377 Audubon NJ USA ________________________________________________________________________________
From: "Richard Swiderski" <swidersk(at)digital.net>
Subject: Re: Ground Plane
Date: Jul 30, 2000
Bob, Why No? ...Richard S ----- Original Message ----- From: Robert L. Nuckolls, III <nuckolls(at)aeroelectric.com> Sent: Sunday, July 30, 2000 10:26 PM Subject: Re: Kolb-List: Ground Plane > > > > >Kolbers, > > > >I plane to install the radio antenna on the top of the nose cone, in > >front of the windscreen. (Sort of a Gun sight). I have lined the inside > >top of the nose cone with a 2 foot square or .002 aluminum. > > > >Question. Should I tie this to the frame/engine ground? > > NO > > > Bob . . . > -------------------------------------------- > ( Knowing about a thing is different than ) > ( understanding it. One can know a lot ) > ( and still understand nothing. ) > ( C.F. Kettering ) > -------------------------------------------- > http://www.aeroelectric.com > > ________________________________________________________________________________
From: "Richard Swiderski" <swidersk(at)digital.net>
Subject: Re: EIS Demensions
Date: Jul 31, 2000
Kolbers, EIS says you need 3 1/8 to 3 7/8 inches of depth to mount their instrument. I built mine with 4 1/4". Spent a week making one that floats on rubber, hinges down & unplugs from the plane. The last step was plugging in the sub D connectors & I found out I am still about 3/8" short. I'm low on rivots & clean out of patience. ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jul 31, 2000
Subject: Re: Ground Plane
Dave's FireStar antenna doesn't have the ground plane tied to the frame, take a look. http://home.elp.rr.com/airplane/photo4.jpg In a message dated 7/30/00 9:03:57 PM Eastern Daylight Time, rbaker2(at)juno.com writes: > > Kolbers, > > I plane to install the radio antenna on the top of the nose cone, in > front of the windscreen. (Sort of a Gun sight). I have lined the inside > top of the nose cone with a 2 foot square or .002 aluminum. > > Question. Should I tie this to the frame/engine ground? ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 31, 2000
Subject: Re: Morning Flight
Duane, Why did you go to the two blade prop & which do you like better (2 or 3 blades) & why. I dont know which I should get? What is your opinion? Ed Diebel (building Firefly in Houston) ________________________________________________________________________________
Date: Jul 30, 2000
From: b young <byoung(at)brigham.net>
"kolb-list(at)matronics.com"
Subject: peto static port
my first experiment on static peto system was a flop. while at the airport i saw a 51 super cub with a peto static setup that i copied and have been real happy with it. i started with 2 pieces of 3/16 copper tubing. starting from the top come strait down about 5 inches and make a 45 deg bend, angle at a 45 for about 1 1/2 inches and make another 45 deg bend, go forward about 3 inches and plug the end of the tube with solder. back about 1/2 inch and 1 inch from the plug drill two holes clear through the tube, use as small a drill as you can find. starting again from the top come down about 5 inches and bend a 90 deg bend and go forward about 3 inches leaving the end open. cut a piece of copper plate.( a piece of 3/4 in copper tube cut open and hammered flat) to about 1 1/2 inches from front to back and 1 1/4 from side to side and drill 2 3/16 holes right next to each other in the front to back direction. slide the plate over the 2 tubes with the peto tube in front so that there is about 3 inches to the bends below the plate and solder the 2 tubes together from the plate down to the bends and also solder the tubes to the plate but leave the tubes above the plate separated so you can get tubing pushed over them. drill holes in the corner of the plate and mount next to the nose skid. my stall speeds have been within a mph or so of those advertised by kolb. boyd ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle)
Date: Jul 30, 2000
Subject: New Windows Utility For SkyMap II/IIIC...
Listers, For those of you that have had the pleasure of flying with one of the new Skyforce/King Skymap II or IIICs, I've been working on a Windows application that you might be interested in. Its call SkyComm and allows you to connect up your Windows 95/98/NT/2000 PC or laptop to the RS232 serial port on the Skymap and manage a number of its internal datasets. Some of SkyComm's features include Screen Shot Capture, Upload/Download of up to 4000 characters to the Skymap's internal Notepad for something like an online checklists etc., Upload/Download of Waypoint and Route data, and Download of the Skymap's Logger database. There's even a built in wiring diagram for the requisite RS232 cable! I have just finished Version 1.0 and am considering this Beta 1. I have setup a rather extensive web site for information on the application and for its download. If you have a SkyMap, you're going to want this program! Best of all, its FREE! Well, I do ask that those that like it make a voluntary List contribution... :-) The URL for the site is listed below and can also now be found off the main Matronics web site as well as the specific List web pages. Please download the program and let me know what you think! Comments should be directed to support(at)matronics.com SkyComm Web Site ---------------- http://www.matronics.com/skycomm/ Best regards, Matt Dralle Email List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 925-606-1001 Voice | 925-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft Great minds discuss ideas, Average minds discuss events, Small minds discuss people... ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Morning Flight
Date: Jul 30, 2000
Duane, there's a real good chance you burned them with that torch, even tho' they looked good at the time. Try using a heat gun, or even a hair dryer. Much gentler, more even heat. There's also a possibility of U/V degradation, depending on which heat shrink. Lar. ----- Original Message ----- From: <MitchMnD(at)aol.com> Sent: Sunday, July 30, 2000 3:59 PM Subject: Kolb-List: Morning Flight > > Just after roll out for my morning flight one of my airport friends who is > attending A& P school did a courtesy exam of my plane. He showed me a place > where the heat-shrink on one of the engine electrical interface connectors > had split open. A closer look showed the same problem on two of the remaining > connectors. When I engaged these connectors I used a mini torch to do the > > ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Insurmans
Date: Jul 31, 2000
Does anyone know anything about an insurance company out of Canada by the name of Insurmans. They will insure ultralites for liability and storage with no pilot requirements. 50 hours of flight time if you want full flight coverage of the aircraft. Ron Payne Gilbertsville, Ky. ________________________________________________________________________________
From: "Thompson, Charles" <charles.thompson(at)dsl.net>
Subject: Insurmans
Date: Jul 31, 2000
Avemco will no longer insure ultralights. I know because they informed me of this just as I made the switch to USUA. Lucky for me I had made the move. It takes 8 weeks to process USUA insurance, however it is easy. One point of change, this policy is in line with European standards for microlights. Gross weight is restrict to 992# so MKIII owners must be careful of passenger weights. USUA is the only organization to offer insurance to UL's at this moment that I know of. Canadian firms cannot offer insurance here in the states. They are not licensed to do so. At 150.00 / year, USUA is a no brainer. Just do it. ________________________________________________________________________________
From: "Thompson, Charles" <charles.thompson(at)dsl.net>
Subject: Ultratec
Date: Jul 31, 2000
Good morning Ben and listers: I just got off the phone with the Klaymour / Ultratec people and asked about the two different weights they publish. I now understand the manufactured weight to be 161#. The 137 weight was a prepro - weight. Sorry for the mistake here. This weight will come down over the next few months because they are looking into building the oil tank out of carbon fiber, along with changes in the SS exhaust system to lighten it's weight. The oil tank is now constructed out of heat resistant fiberglass. Ultratec has the engine at Oshkosh running on a modified Slingshot. Adequate cooling/positioning of the radiator has been the only issue of them - so I hear. ________________________________________________________________________________
From: aquila33(at)webtv.net (dann mann)
Date: Jul 31, 2000
Subject: Ultratec
This engine is kinda neat. What is the origin? Is it some British Ford industrial engine with a redrive attached? Is it built for airplanes. Perhaps it is a Ford Escort motor cut in half. You here lots about half vw engines. Why not cut a Honda in half. Just curious because it uses Ford parts. Makes sense not to start from scratch. Dan Peterman ________________________________________________________________________________
Date: Jul 31, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: A Kolbra Picture
Those interested in seeing a completed Kolbra, at Oshkosh, click here: http://www.execpc.com/~jrjung/Kolbra.JPG Picture was taken with an Olympus DL-620, last evening. If you want the picture, save it to your computer, because it won't stay on my website forever. John Jung ________________________________________________________________________________
From: Dale Seitzer <dale(at)gmada.com>
Subject: Oshkosh Report
Date: Aug 01, 2000
I just got back from Osh Kosh--My first time. Very cool. No one was giving rides--I wanted to check out the Xtra and the Kolbra. The Kolbra looks more llike a Sling Shot Plus. Hard to get in and out of but the finish on the Light Speed Aviation and the Kolb version is perfect! Poly Fiber has a tent and were running covering seminars contantly. The Kolbra climbs well and looks very stable in the pattern but the Xtra seemed to climb better. No flaps on the Kolbra--lands at 50-55 mph--with the 582 it sounds great. The Xtra with that big 912 sounds like a rocket. I went to a seminar by Phil Lockwood on Rotax engine maintenance-- well done he no longer sells the clear blue fuel line--now sells a clear line but recomends changing yearly. Also wrap the end of the line under your clamps with a short peice of larger diameted line to protect the line from the clamp. He recommends overhauls at 300 hours, Pennzoil, and lots of safety wire on everything. He talked about jetting and even changing the idle jets from summer to winter to get a better idle. He talked alot on 582 problems with the shaaft seal and possible fixes. Talking to people I heard about a hose clamp tail that vibrated and broke off in flight ruining a prop. The clamps with long tails on the engine and frame were most likely to break of due to the vibration--they recommend cutting the extra off. The Hirth rep had a seminar as did the HKS rep they were mostly sales pitches--the Rotax was mainly repair and maintenance. I saw a powered parachute almost hit the announcers stand--they put 582 in them now and a pilot wanted to show of and gunned it from a standing start and started rocking and swinging out over the fence--he never cut power and kinda came closer than I would have wanted to. There were other planes there I wanted to see but they were not flying. I saw a Tierra that took forever to get up and a VW powered plane owned by the guy who designed the mini max that climbed very fast and landed incredably slow. I would like to fly there next year. Dale Seitzer--original Firestar -----Original Message----- From: John Jung Sent: Wednesday, July 26, 2000 5:43 PM Subject: Kolb-List: Oshkosh Report Group, Well I spent the day a Oshkosh, and here is the Kolb news: First, John Hauck is there. He picked up his plane and made it back to Oshkosh. He will finish his trip home after the convention. Second, Jim and Dondi have a Poly Fiber booth there, and they are even better in person then on the phone. I enjoyed talking to both of them. Third, and you may find this suprising, the Mark III Extra sat alone all day while the new Kolbra got flown and all kinds of attention. The New Kolb people that have flown it, are raving over it, saying things like "it handles more like a Firestar thaen a Mark III", and "there is nothing that even compares to it". At Sun-N-Fun the Extra got all the attention, but today the Kolbra got much more. If you are wondering how I can go Oshkosh for a day, I live 60 miles south. John Jung ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Avemco
Date: Jul 31, 2000
I just talked to Avemco and they said they would no longer insure two place ultralites but one place ultralites that were on their approved list, which the firefly and firestar are, would still be insurable. Ron Payne ________________________________________________________________________________
Date: Jul 31, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Ultratec
A little extra information about the Ultratec running on the Kolb: The Slingshot using the Ultratec was a special built for towing hang gliders. It replaced a modified Mark III that had been used for the same purpose. The plane flys out of a local airport and I know the people that run it. They like the engine but had gear box problems right away. Their heavier than normal prop may have contributed to the problem. I think that before anyone orders an Ultratec, they should have all the information, not just what the sales people offer. John Jung Thompson, Charles wrote: > > snip... > Ultratec has the engine at Oshkosh running on a modified Slingshot. > Adequate cooling/positioning of the radiator has been the only issue of them > - so I hear. > ________________________________________________________________________________
From: Bklebon4(at)cs.com
Date: Jul 31, 2000
Subject: Re: Kolb-Firestat II lexan gap seal
The fabric gap seal in my 1995 Firestar II has finally given up the ghost. List member Howard Ping was kind enough to send me a spare gap seal he had (THANKS HOWARD!!). I have been giving serious thought to making the lexan gap seal as I still have the blueprints and manual. I am interested in any comments/suggestions members may have that may not be covered in the blueprints/manual. I disassemble my Firestar each time I fly and store it in a trailer at the field. Thanks in advance for your suggestions! RICK KLEBON ________________________________________________________________________________
From: "gil mcgarity" <gilmcgarity(at)hotmail.com>
Date: Jul 31, 2000
Hello to all. I am building a Mk3 582 on Eastern Long Island (Hampton Bays). The kit was mostly built at the factory, I need to mount the 582 w/IVO 3-blade & EIS. I was a Quicksilver dealer/instructor in the early 80's and built several MX's. I have come to realize that although I am a decent pilot I am also a lousy craftsman. Lurking on the list I now see the complexity of the project. I would like to know if there are any Kolb people in my area that might be willing to help me. It has been a real pleasure to read the list postings each day.Thank you all. Gil Mcgarity(at)hotmail.com ________________________________________________________________________________
From: Bklebon4(at)cs.com
Date: Jul 31, 2000
Subject: Re: Kolb-Lexan gap seal
The fabric gap seal on my 1995 Firestar II finally gave up the ghost. Howard Ping was kind enough to send me a spare one he had (THANKS HOWARD!!). I have been seriously considering making and installing a lexan gap seal (I still have the blueprints and manual) instead of simply replacing the fabric gap seal. I would appreciate any comments/suggestions from list members on the positives/negatives of the lexan gap seal. I am particularly interested in how to form the .025 aluminum "nose" piece. I fold the plane each time I fly and store it in a trailer at the field.Thanks in advance for your ideas. RICK KLEBON ________________________________________________________________________________
From: gerken(at)us.ibm.com
Date: Jul 31, 2000
Subject: engine fairing in use, test report
Engine fairings... > > Why is there no cowling around the powerplants of Kolbs, and for that matter > most light pusher configurations? Is this a cooling thing? > Others have already answered this but I will add my experience. I don't think the engine accounts for a large percentage of the total airframe drag on our planes. Example: I built a fairing for an auxillary fuel tank, and the same fairing replaces the original gapseal and fairs the face of the engine. Fairing the engine is a tall order because the engine is a moving target. It rocks fore and aft and side to side on its shock mounts so you cannot get the fairing as close as you'd like to. Then there is the hot exhaust system to work around, which also has a lot of movement. The trade-off is to make it big enough to fair the big flat face of the front cylinder and recoil (for less drag), without making it bigger (because bigger means more wetted area and more drag) so the carbs and exhaust must end up sticking out the sides, this also makes airflow thru the radiators acceptable (582 Rotax). So mine is built like this: imagine the gap seal made of aluminum sheet, with a square cut out of the center starting at the wing apex going all the way to the back edge (of the gap seal), cutout is 18 inches wide (gap seal total width is 36"). The fairing then "grows" out of this cut-out square, rivetted flush to the front edge of the cutout, and forming a line straight to the top of the cylinder head, curving on the sides and rivetted in along the sides. Even with light gauge aluminum (0.030") the thing is way stiff because of the shape. And in-flight detachment is not a concern as it is held to the gap seal by about 45 rivets (in fact, the fairing shape is attached to the bottom of the main gapseal pc, so it cannot come off even without the rivets). Performance improvement: None measureable. No top speed change detectable. However, the unit does enclose the 8.5 gallon tank very nicely. With this tank, range is now about doubled (18 total useable gallons @ 4.5 gallons per hour @ 70 mph equals 4 hours duration or 270 miles range assuming zero wind) . CG unchanged from full to empty as aux tank sets at center of lift. Empty weight increased only about 6 pounds. Re-fueling the main tanks from the aux tank is accomplished by opening two fuel petcocks, each one feeding a main tank by gravity flow. This can be done any time, even in-flight. If mains are overflowed by use of aux, the main tank caps are vented by a line to outside the cabin, ending on the gear leg with a screen, so fuel would run overboard. It is SO nice to return from a day of flying around with the guys, and still have a few gallons left in the tank. Stress free. Jim G ________________________________________________________________________________
Date: Jul 31, 2000
From: "Robert F. Bean" <rfbean(at)rochester.infi.net>
Subject: more kolbra
Prediction: next improvement will be a trailing link suspension as per dirt bike or four wheeler. Springing can be kept internal. BB do not archive ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 31, 2000
Subject: Re: Kolb-Firestat II lexan gap seal
In a message dated 7/31/00 3:07:05 PM Eastern Daylight Time, Bklebon4(at)cs.com writes: << I am interested in any comments/suggestions members may have that may not be covered in the >> Use aluminum rivets. Make sure where you place the rivets won't hit the wing. Wherever the gap seal hits the wing put 2" wide Velcro on the wing-it will the stick out about 1" past the gap seal. Don't cut the Velcro too short, leave it about 2" past the back of the GS [this will all keep the Velcro from pulling up when you remove the GS]. Also put 2" Velcro on the GS; only about 1" will hit the wing but the extra gives you some "meat" for the next step. Pop rivet the GS Velcro to the Lexan from the inside-out on the corners of the Velcro. For this step, I used the same big-head rivets as on the ribs. Wherever rivets go thru lexan, put washers on ; if you don't, the Lexan will eventually crack. Have a good selection of rivet lengths so your job will look good. Most importan!! The vertical piece of Lexan supplied was too short [ found this out after I built the GS] and nothing fit good. I drilled out rivets and added about 3/4" and put it back togethet but still not enough...... I suggest you build all of the GS except putting in the vertical piece, slide it on and mark the location of the vertical piece, remove the GS & measure the thickness of the wing where the vertical goes. Then cut the vertical to that dimension. If you are a tall person, you may want to consider this- my helmet hit the bottom of the GS and the vibration was bad [I am 6' 0"]. My solution was to go to Wal-mart & buy a set of plastic bowles with lids [ 3 in the set, cost about $3, used the largest one as a template. It would just slide inside the GS. I marked around the inside of the rim of the bowl on the Lexan then cut out with a sabre saw on the mark. I then riveted the rim of the bowl to the Lexan [don't forget to use washers]. This bowl, as I recall, is about 12" in diameter and was opague; clear would be better but I couldn't find one. Put wide making tape on the Lexan wherever you are going to cut. I hope this keeps you from making the same mistakes I did. Howard Shackleford FS I SC ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 31, 2000
Subject: Re: Kolb-Lexan gap seal
In a message dated 7/31/00 3:58:02 PM Eastern Daylight Time, Bklebon4(at)cs.com writes: << I am particularly interested in how to form the .025 aluminum "nose" piece. I fold the plane each time I fly and store it in a trailer at the field.Thanks in advance for your ideas. > I bought the GS kit from Kolb- it's already formed. .025 is pretty thin & should be easy to hand shape over a tube the same size as the LE. Shack FS I SC ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Jul 31, 2000
Subject: Re: Why Two Blade
Reply to Ed Diebel et al: I chose to use a 2 Blade IVO for three reasons. 1/ I am strongly in favor of keeping the weight to a minimum right up to the point where it starts to effect performance or reliability, 2/ I accept the common belief that 2-blades are most efficient, 3/ I have used 2-blades on all three of my Kolbs and have always been able to with the extra vibration and noise they are reputed to generate. A look at the engine mounting hardware is a part of every preflight check. Duane the plane in Tallahassee, FL, FireFly, 447, IVO 2-blade. ________________________________________________________________________________
Date: Jul 31, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Ground Plane
> >Bob, > > Why No? "ground" for power and "ground" for antennas can be totally independent of each other. The reason for a ground-plane is to provide a reference for radio frequency antenna currents that are local to the antenna . . . Once your ground-plane extends away from the antenna by a distance equal to its height, the benefits of adding more metal fall away rapidly. Look at the radial sticky-outs around the base of the antennas at airports. You never see less than 4 nor more than 8 radials at the base of the antenna. Adding more only increases weight and cost without improving on the antenna's ability to function. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Jul 31, 2000
Subject: test
Trying to see if I can get on board with you guys. For a week now I have enjoyed reading the kolb list. I live in upstate N.Y. and fly a kolb MK111. It has a 618 with a warp drive 72 in. prop., electric flaps and trim, second chance, mono float system,and 24 gal. fuel. This past winter I scrappedhe dual radiator for a chrysler rad. whiI mounted up front. I now see constant temps of 150* all day long instead of 180* to 190*.. I also had an engine quit on me as a result of a coil (stator) grounding out on me,.Lately I've been chasing my tach readings all over. I changed wires, pick up points off the hot box, etc, to no avail. Finally with the use of a prop tach and my new "tiny tach" from Air star, which both agree, I can fly with confidence again. Well I'll check tomarrow to see if this makes the list.. Safe flying to all. Bob Griffin 528PY ________________________________________________________________________________
From: Kenmead(at)aol.com
Date: Jul 31, 2000
Subject: Re: parts of plane
I have a large piece of Lexan - enough to re do a whole windshield for Firestar II. I also have a 66" wooden prop. I do not have a price set for them. Also does any one know the worth of plans for the Kolb Firestar II ? Kathy Mead ________________________________________________________________________________
Date: Jul 31, 2000
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: EIS Demensions
What are you putting it in. I got the larger one in a FireFly panel which is small along with 20# of other stuff. In other words I got a lot packed into it and it still fits. I did use a subpanel mounted in 1/2" shock mounts. Works good, looks good. jerryb > >Kolbers, > > EIS says you need 3 1/8 to 3 7/8 inches of depth to mount their >instrument. I built mine with 4 1/4". Spent a week making one that floats >on rubber, hinges down & unplugs from the plane. The last step was plugging >in the sub D connectors & I found out I am still about 3/8" short. I'm low >on rivots & clean out of patience. > > ________________________________________________________________________________
Date: Jul 31, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: Flying Kolbs and other ultralights..
Michael Heit wrote: > I hope this will be as entertaining for the members of this list, as > it is for me. > > http://www.rewindplay.com/mxjournal/hangar.htm > > -- > Michael Heit > Candidate House District 74 > The Constitution Party of Montana > http://www.ahpom.org > > > "Put on the whole armour of God, that ye may be able to stand against > the assaults of the devil. For > we wrestle not (only) against flesh and blood but against > principalities, against powers, and against > the worldly governors, (who are) the princes of the darkness of this > world, against spiritual > wickedness, which are in the high places." > > Ephesians 6:11-12, Cambridge Geneva Bible, 1591 edition. > > > "Before a standing army can rule, the people must be disarmed, as they > are in almost every kingdom in Europe. The supreme power in America > cannot enforce unjust laws by the sword, because the whole body of the > people are armed, and constitute a force superior to any band of > regular troops that can be, on any pretense, raised in the United > States. A military force, at the command of Congress, can execute no > laws, but such as the people perceive to be just and constitutional; > for they will possess the power, and jealousy will instantly inspire > the inclination, to resist the execution of a law which appears to the > unjust and oppressive." > > Noah Webster: An Examination of the Leading Principles of the Federal > Constitution October 17, 1787 > -- Michael Heit Candidate House District 74 The Constitution Party of Montana http://www.ahpom.org "Put on the whole armour of God, that ye may be able to stand against the assaults of the devil. For we wrestle not (only) against flesh and blood but against principalities, against powers, and against the worldly governors, (who are) the princes of the darkness of this world, against spiritual wickedness, which are in the high places." Ephesians 6:11-12, Cambridge Geneva Bible, 1591 edition. "Before a standing army can rule, the people must be disarmed, as they are in almost every kingdom in Europe. The supreme power in America cannot enforce unjust laws by the sword, because the whole body of the people are armed, and constitute a force superior to any band of regular troops that can be, on any pretense, raised in the United States. A military force, at the command of Congress, can execute no laws, but such as the people perceive to be just and constitutional; for they will possess the power, and jealousy will instantly inspire the inclination, to resist the execution of a law which appears to the unjust and oppressive." Noah Webster: An Examination of the Leading Principles of the Federal Constitution October 17, 1787 ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 01, 2000
Subject: Re: Why Two Blade
Duane, Thanks for the input . Have you had a chance to see if the 2-blade changed cruise or top speed? Ed Diebel ( Firefly in Hou.) ________________________________________________________________________________
From: gerken(at)us.ibm.com
Date: Aug 01, 2000
Subject: fine-tuning the needle
I have found an answer to a problem I've had, and maybe you are having. In tuning the Bing carb needle position, one clip groove was too rich (EGT was 1000) and the next groove up made it run too lean (EGT touched 1200). So I added 0.030" shims under the clip, to move the needle position about one third of a whole groove change. Now I am running almost 1100, pretty close, at cruise. The shims are aluminum, built like little washers. I was prepared with another set of 0.030" shims but did not need to run two one each needle, one on each did the trick. Jim G ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Aug 01, 2000
Subject: Re: test
In a message dated 7/31/00 7:03:03 PM Pacific Daylight Time, Airgriff2(at)aol.com writes: << This past winter I scrappedhe dual radiator for a chrysler rad. whiI mounted up front. >> Bob: I was interested in your post and your decision to go with a different radiator. I have been studying the Rotax cooling system, and Rotax 582 cooling related accidents, for a while and have come to a different conclusion. I'm committed to the stock radiators, at least for the 582. My reasons are as follows: the operator's manual that came with my 1996 582 said the "green" range for the water temps was 140 to 180 degrees. In the recent revision of the 582 operator's manual (available on the web) they have narrowed the range from 155 to 175. The message from the Austrians is that they want us to run our engines in a narrower temperature range. And if you look at the recent changes to the 582, they are virtually all cooling related. That suggests to me that the cooling system on the 582 is the weak link in the chain, and any changes must be made cautiously. Indeed, the majority of the cooling related accidents I've had a chance to study first hand have had one of two characteristics: first, no thermostat; second, modifications of the stock system, which usually involve a larger radiator and an increase in the volume of fluid in the system. After some thought I am convinced that cooler is not better in this context. What we need is steady temps, not lower temps. When I throttle back on final, even with OATs as high as 70 I have seen the water temp plunge, right out of the "green". That, of course, implicates the whole "cold seizure" scenario which has been much discussed here. If I had to come back in with full power to go around I would be outside the recommended operating range and would be at risk. I have been carrying around a roll of duct tape and using it to block off my radiator one strip at a time. I'm making a little chart showing OAT and numbers of strips needed to stay in range. What I find is that the normal swing in temps from climb out to low power decent is around 30 to 35 degrees. In order to stay in the green at the bottom end I have to move up the average. Put another way, If I have a water temp of 150 degrees at cruise and transition to a low power decent the temps will decline about 20 degrees and put me at 130, which is out of the green arc. So I add duct tape strips to raise my cruise water temps into the 165 range. That way, figuring in a 20 degree decline for decent I'm still in the operating range or close to it. Keep in mind that all of this is a work in progress. But my observation thus far is that the stock radiator is more than adequate. I find that with OATs of under 50 that I am almost completely blocking off one radiator. I note that I only have 50 hours on my engine and that it may loosen up a little more as it wears in and the numbers could come down further as the internal friction declines. Anyway, glad to hear from you again, and be careful. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: gps palm pilot
Date: Aug 01, 2000
Dave-- Version 6.0 Street Atlas USA can be easily tied into your GPS. All info in Guide when you purchase program. If you purchase program-it contains all the steps and operations to guide you in using-lists all cables-accessories-bells and whistles-covers everything--also a very good tech support system to assist you. I do not own any stock in the DeLorme company but know from experience they are dedicated to detail and accuracy. data(at)delorme.com or DeLorme,P.O. Box 298, Yarmouth,Me. 04096. Fax-207-846-7051 Website--www.delorme.com offers general info Program sells for approx. $9.95 to $19.95 depending on were u buy it. Very cheap update and gives u unlimited capability--program works on most GPS's. Lindy LA-Lower Alabama ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Fw: Do not D/L Budweiser Frogs S.S (Virus)
Date: Aug 01, 2000
From a very reliable source.Take appropriate action! Advance info. Lindy LA-Lower Alabama ----- Original Message ----- From: "Tedbarb" <tedbarb(at)jps.net> ; "Arthur & Nancy Hill" ; "Ellie Arnie Stone" ; "Les Ginny Chapman" Sent: Monday, July 31, 2000 5:30 PM Subject: Fw: Do not D/L Budweiser Frogs S.S (Virus) > > ----- > > > > > > > -----: Do not D/L Budweiser Frogs S.S (Virus) > > > > > > > > > > READ IMMEDIATELY AND PASS ON > > > > Someone is sending out a very cute screensaver of the Budweiser frogs. > > If > > > > you download it, you will lose everything! Your hard drive will crash > > and > > > > someone from the Internet will get your screen name and password. > > > > DO NOT DOWNLOAD IT UNDER ANY CIRCUMSTANCES! It just went into > > circulation > > > > yesterday. Please distribute this message. This is a new, very > malicious > > > > virus and not many people know about it. > > > > This information was announced yesterday morning from Microsoft. > Please > > > > share it with everyone that might access the Internet. > > > > Once again, pass this along to EVERYONE in your address book so that > > this > > > > may be stopped. AOL has said that this is a very dangerous virus and > > that > > > > there is NO remedy for it at this time. > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
Subject: Fw: Do not D/L Budweiser Frogs S.S (Virus)
Date: Aug 02, 2000
One Word .... HOAX J.D. Stewart NCF Communications, Inc. http://www.ncfcomm.com UltraFun AirSports http://www.users.ncfcomm.com/ultrafunairsports Challenger Owners E-mail list and Website Administrator http://www.users.ncfcomm.com/challenger GET PAID TO SURF THE NET http://www.alladvantage.com/home.asp?refid=hoz585 > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Lindy > Sent: Tuesday, August 01, 2000 9:52 AM > To: Undisclosed-Recipient:@frost.snowhill.com; > Subject: Kolb-List: Fw: Do not D/L Budweiser Frogs S.S (Virus) > > > > >From a very reliable source.Take appropriate action! Advance info. > > Lindy > LA-Lower Alabama > ----- Original Message ----- > From: "Tedbarb" <tedbarb(at)jps.net> > To: "Dennis Tami Farber" > ; "Arthur & Nancy Hill" ; "Ellie > Arnie Stone" ; "Les Ginny Chapman" > Sent: Monday, July 31, 2000 5:30 PM > Subject: Fw: Do not D/L Budweiser Frogs S.S (Virus) > > > > > > ----- > > > > > > > > > -----: Do not D/L Budweiser Frogs S.S (Virus) > > > > > > > > > > > > > READ IMMEDIATELY AND PASS ON > > > > > Someone is sending out a very cute screensaver of the Budweiser > frogs. > > > If > > > > > you download it, you will lose everything! Your hard drive will > crash > > > and > > > > > someone from the Internet will get your screen name and password. > > > > > DO NOT DOWNLOAD IT UNDER ANY CIRCUMSTANCES! It just went into > > > circulation > > > > > yesterday. Please distribute this message. This is a new, very > > malicious > > > > > virus and not many people know about it. > > > > > This information was announced yesterday morning from Microsoft. > > Please > > > > > share it with everyone that might access the Internet. > > > > > Once again, pass this along to EVERYONE in your address > book so that > > > this > > > > > may be stopped. AOL has said that this is a very > dangerous virus and > > > that > > > > > there is NO remedy for it at this time. > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: fine-tuning the needle
Date: Aug 01, 2000
Kolbers and Flyers, It would be interesting to know if your temps stay the same in various ambient air temps at the same RPM. I recently flew an XC for 20 hours plus, landed at 22 different airports, that were at altitudes ranging from 20'-1800'. On that one XC the EGTs ranged from 900-1150 degrees at the same RPM after the engine had settled into its' normal operating temperature range. The only difference was the cockpit air temps which ranged from 60 degrees to 140 degrees. I have come to the conclusion that the EGT is almost useless as for knowing the exact EGT temps unless you calculate in the difference in ambient air temps after you know the cockpit temp has settled. I have also found that with the instruments in the nose cone, flying into the summer sun, the readings are always lower and flying in the winter and cooler temps the EGTs are always higher. Sometimes as much as 100 degrees in both directions. The EGTs do however give me the opportunity to consider whether or not the engine is performing as it should. The needle clip position only gives me about 25 degrees difference up or down consistantly for the EGT. The EGT temps change more from one day to the next if the ambient air temp is dramaticly different. The plug reading is still the best indicator as to whether or not the mixture is close to being correct. The only problem with the plug reading is the fact that from a cruise RPM through a landing and shut down, the plug tip can change somewhat to a darker or lighter color. The best senario would be to stop the engine at cruise and land dead stick, then check the plugs for the most accurate reading. Some more things to think about. Firehawk > >I have found an answer to a problem I've had, and maybe you are having. In >tuning the Bing carb needle position, one clip groove was too rich (EGT was >1000) and the next groove up made it run too lean (EGT touched 1200). So I >added 0.030" shims under the clip, to move the needle position about one >third of a whole groove change. Now I am running almost 1100, pretty >close, at cruise. The shims are aluminum, built like little washers. I >was prepared with another set of 0.030" shims but did not need to run two >one each needle, one on each did the trick. >Jim G > > ________________________________________________________________________________
Date: Aug 01, 2000
From: crad238(at)wirefire.com (J. Carl Radcliffe)
Subject: [Fwd: Kolb Firefly for sale]
-------- Original Message -------- Subject: Kolb Firefly for sale Date: Tue, 01 Aug 2000 15:10:01 -0400 From: crad238 <crad238(at)wirefire.com> Rebuilt from damage on landing. New wing and fuselage cage. Cage powdercoated white. Rotax 447, 2 blade Ivo grnd adj prop. Panel: full size alt, compass, A.S., tach, EGT/CHT both cylinders. No chute. Plane and engine total time 8 hrs. New plane for less than cost to build. #11,900. Trailer $800. ________________________________________________________________________________
From: "Richard Swiderski" <swidersk(at)digital.net>
Subject: Re: Ground Plane
Date: Aug 01, 2000
Bob, So if I understand you correctly, grounding an an antenna to the electrical graound wound not make it any worse, its just not going to make it any better, that is to say, one would not go thru extra trouble to isolate the antenna ground from chasis ground? ----- Original Message ----- From: Robert L. Nuckolls, III <nuckolls(at)aeroelectric.com> Sent: Monday, July 31, 2000 8:43 PM Subject: Re: Kolb-List: Ground Plane > > > > >Bob, > > > > Why No? > > "ground" for power and "ground" for antennas can be totally independent > of each other. The reason for a ground-plane is to provide a reference for > radio frequency antenna currents that are local to the antenna . . . Once > your ground-plane extends away from the antenna by a distance equal to its > height, the benefits of adding more metal fall away rapidly. Look at the > radial sticky-outs around the base of the antennas at airports. You never > see > less than 4 nor more than 8 radials at the base of the antenna. Adding > more only increases weight and cost without improving on the antenna's > ability > to function. > > > Bob . . . > -------------------------------------------- > ( Knowing about a thing is different than ) > ( understanding it. One can know a lot ) > ( and still understand nothing. ) > ( C.F. Kettering ) > -------------------------------------------- > http://www.aeroelectric.com > > ________________________________________________________________________________
Date: Aug 01, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: fine-tuning the needle
> >I have found an answer to a problem I've had, and maybe you are having. In >tuning the Bing carb needle position, one clip groove was too rich (EGT was >1000) and the next groove up made it run too lean (EGT touched 1200). Don't depend on your egt to much. There is a great variation in temps depending on where your probe is. Use it as a reference if something starts to go wrong. Your spark plugs will tell you if you are in the right range. Use your cht to find the right needle setting for daily use. ________________________________________________________________________________
From: "Richard Swiderski" <swidersk(at)digital.net>
Subject: Re: EIS Demensions
Date: Aug 01, 2000
Jerry, I'm putting it in a SlingShot. The reason it didn't fit is because its mounted in a 4.25" deep box that hinges on the front of the original instrument panel surface. The brochure says it needs at most 3 7/8" of depth. The original installation was impossible to work on, not isolated from vibration, & I couldn't reach it from the seat. ----- Original Message ----- From: jerryb <ulflyer(at)airmail.net> Sent: Monday, July 31, 2000 11:14 PM Subject: Re: Kolb-List: Re: EIS Demensions > > What are you putting it in. I got the larger one in a FireFly panel which > is small along with 20# of other stuff. In other words I got a lot packed > into it and it still fits. I did use a subpanel mounted in 1/2" shock > mounts. Works good, looks good. > jerryb > > > > > >Kolbers, > > > > EIS says you need 3 1/8 to 3 7/8 inches of depth to mount their > >instrument. I built mine with 4 1/4". Spent a week making one that floats > >on rubber, hinges down & unplugs from the plane. The last step was plugging > >in the sub D connectors & I found out I am still about 3/8" short. I'm low > >on rivots & clean out of patience. > > > > > > ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Aug 01, 2000
Subject: Re: Kolb-Firestat II lexan gap seal
Rick, if I had it to do again I would have made it a 1/4 in wider per side.G.Aman FS 2 55.5 hrs ________________________________________________________________________________
From: MitchMnD(at)aol.com
Date: Aug 01, 2000
Subject: Re: Why Two Blade
Hello Ed, My statement that 3-bladed props are less efficient was based on hearsay. My FireFly has a 2-blade Ivo. The only 3-blade I have ever used was on a Tieira I once owned. It was an Ultraprop/Rotax 277 but there is no basis between that plane and the 3 Kolbs I have owned. Duane Mitchell ________________________________________________________________________________
Date: Aug 01, 2000
Subject: 2-3 blade prop
From: Robert L Doebler <robertdoebler(at)juno.com>
I have flown my Firestar 2 , (503) with the original 2 blade factory wood prop; and with the 3 bladed IVO-Prop. The 2 bladed factory prop offered a little better takeoff performance, plus a lot more vibration and prop noise. The 3 bladed IVO was much smoother and quieter. Yes , due to power matching; the diameters and pitch were different. And this all effects performance, noise etc. Would I ever go back to the 2 bladed wood prop? NO WAY! and that's the bottom line for me. Hope this helps you. Bob Doebler ________________________________________________________________________________
Date: Aug 01, 2000
From: Possum <possums(at)mindspring.com>
Subject: Re: 2-3 blade prop
> >I have flown my Firestar 2 , (503) with the original 2 blade factory wood >prop; and with the 3 bladed IVO-Prop. >The 2 bladed factory prop offered a little better takeoff performance, >plus a lot more vibration and prop noise. The 3 bladed IVO was much >smoother and quieter. Yes , due to power matching; the diameters and >pitch were different. And this all effects performance, noise etc. > >Would I ever go back to the 2 bladed wood prop? NO WAY! >and that's the bottom line for me. Hope this helps you. > >Bob Doebler I agree with Bob. When I switched from a 447 to a 503 dual carb (and switched planes) I also switched to a 3 blade 68" warp drive, now that I have the engine to turn it. You can tell the difference. If your engine won't turn a 3 bladed prop without taking too much pitch out of it, you may have to stick with a 2 blade. Has anyone tried the "Bose" active noise-reduction headsets. Think I'm going to order one. Give the list a review. <http://www.bose.com/anrheadset/> ________________________________________________________________________________
Date: Aug 01, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Ground Plane
> >Bob, > > So if I understand you correctly, grounding an an antenna to the >electrical graound wound not make it any worse, its just not going to make >it any better, that is to say, one would not go thru extra trouble to >isolate the antenna ground from chasis ground? It's unnecessary and I has been known to create other problems if the extra connection causes currents unrelated to the transcevier to flow in the coax shield. In an all metal airplane, you haven't got the option but due to the gross amount of contuctor in a metal ship, voltage drops due to circulating currents are generally low. Some years ago, it was a popular thing for fiberglas canard-pusher builders to "ground everything to everything". The airplane had a sort of spider-web matrix of wires that were supposed to prevent/cure every ill from p-static, to radio noise, to poor antenna performance. In fact, it could do little to fix any of these problems and often created new ones. With respect to ground planes - either use existing metalic skin, metalic tube structure or a fabricated ground plane on the under-surface of a composite/rag surface surrounding the base of the antenna. There is no need nor advantage to connect a fabricated ground plane to anything except the antenna base and the coax shield leading away from the antenna. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Aug 01, 2000
Subject: Re: Ground Plane
From: Ray L Baker <rbaker2(at)juno.com>
Richard, Right now I would settle for a taxi run sans wings. Not having done this before and without anything/any body to refer to, you cannot believe how many things I have done and then redone etc. My son (A&P) was here for a couple of hours the 16th (he brought our G'daughter for the week), managed in 45 minutes to point out enough things requiring change to take care of the week. Still wiring and plumbing. Ray writes: > > > Ray, > > With all this explanation, I still don't understand why you want to > build a > ground plane, isn't that 912 strong enough to lift your plane into > the air? > Seems like you spent a lot of money to just taxi your plane on the > ground! ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Matco heel brake oil tank?
Date: Aug 01, 2000
Hi Folks, Just wondering what you guys with hydraulic heel brakes used for the oil tank? I am trying to locate a reservoir from a rear brake of a motocross bike, or a quad, but the prices they want for these things are insane. Any suggestions? Denny Rowe Mark 3 Western PA ________________________________________________________________________________
Date: Aug 01, 2000
From: Woody <duesouth(at)govital.net>
Subject: Re: fine-tuning the needle
> >I have found an answer to a problem I've had, and maybe you are having. In >tuning the Bing carb needle position, one clip groove was too rich (EGT was >1000) and the next groove up made it run too lean (EGT touched 1200). Don't depend on your egt to much. There is a great variation in temps depending on where your probe is. Use it as a reference if something starts to go wrong. Your spark plugs will tell you if you are in the right range. Use your cht to find the right needle setting for daily use. ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Matco heel brake oil tank?
Date: Aug 01, 2000
Thought it came with it. Oh well, I used the Matco Brake Fluid Reservoir kit from A/C Spruce. Reservoir only is p/n 06-11225 for $19.10, and the full kit with all the goodies is p/n 06-11230 for $33.70. DON'T pull a Lar and tighten the fitting in the bottom too much. The reservoir WILL crack, believe me. Quick waste of a 20. Wiser Lar. ----- Original Message ----- From: Denny Rowe <rowedl(at)alltel.net> Sent: Tuesday, August 01, 2000 5:34 PM Subject: Kolb-List: Matco heel brake oil tank? > > Hi Folks, > Just wondering what you guys with hydraulic heel brakes used for the oil > tank? > I am trying to locate a reservoir from a rear brake of a motocross bike, > or a quad, but the prices they want for these things are insane. > Any suggestions? > Denny Rowe > Mark 3 > Western PA > > ________________________________________________________________________________
Date: Aug 01, 2000
From: b young <byoung(at)brigham.net>
Subject: gap seal
The fabric gap seal in my 1995 Firestar II has finally given up the ghost. when i built the mark III i put in the vls chute. it seemed almost unfeasible to remove the gap seal every time to fold the wings. so i cut the lexan gap seal about 1/2 inch narrower than the gap and bolted it in perminant. boyd ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Bose headsets
Date: Aug 01, 2000
Possum, I have not tried the Bose headsets but I imagine they would work well. The very best setup I have tried is the Lynx system. A friend has this setup in a 582 Dream Machine and it is unreal. I highly recommend it. I'll be putting one in my Mark 3 when its done. I understand that Lynx has a single place unit that has the push to talk button right on the one earcup. It plugs directly into your transeiver with no extra wires dangling everywhere. Good luck, Denny Rowe Mark-3 western PA ________________________________________________________________________________
From: "Brian Kim Steiner" <steiner(at)spreda.sk.ca>
Subject: Re: Matco heel brake oil tank?
Date: Aug 01, 2000
My 1991 Mark 111 instructions suggested using a short length of brake line connected between the two brake cylinders. My length of tubing is about 1.5 feet long, is about 1/2 full of oil, and has worked just fine for over 300 hours. You do not need a set of expensive Matco oil tanks. Brian "Kim" Steiner Saskatchewan, Canada ----- Original Message ----- From: "Denny Rowe" <rowedl(at)alltel.net> Sent: Tuesday, August 01, 2000 6:34 PM Subject: Kolb-List: Matco heel brake oil tank? > > Hi Folks, > Just wondering what you guys with hydraulic heel brakes used for the oil > tank? > I am trying to locate a reservoir from a rear brake of a motocross bike, > or a quad, but the prices they want for these things are insane. > Any suggestions? > Denny Rowe > Mark 3 > Western PA > > ________________________________________________________________________________
Date: Aug 02, 2000
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Matco heel brake oil tank?
Any reason you couldn't get a little tin can with a screw on lid and solder a short length of brass tubing into the bottom of it? Dump the brake fluid into that? Just a thought, but us retirees are cheap ya know... Richard Pike MKIII N420P (420ldPoops) > >Hi Folks, >Just wondering what you guys with hydraulic heel brakes used for the oil >tank? >I am trying to locate a reservoir from a rear brake of a motocross bike, >or a quad, but the prices they want for these things are insane. >Any suggestions? >Denny Rowe >Mark 3 >Western PA > > ________________________________________________________________________________
From: "Peter Hudson" <phudson(at)iwvisp.com>
Subject: Re: fine-tuning the needle
Date: Aug 01, 2000
Hi gang, This one brings up some questions and comments, >[snip] ...I have come > to the conclusion that the EGT is almost useless as for knowing the exact > EGT temps unless you calculate in the difference in ambient air temps after > you know the cockpit temp has settled. Are you saying that the difference in the ambient (cockpit) air effects the gauge reading based on the gauge it being a thermocouple type sensor with the cockpit air as the reference temperature. [Or is the EGT probe and "millivolt reading" display always going to read out the same number of millivolts for the same Exhaust temp.] >I have also found that with the > instruments in the nose cone, flying into the summer sun, the readings are > always lower and flying in the winter and cooler temps the EGTs are always > higher. Sometimes as much as 100 degrees in both directions. This could be from the increased air density in cooler weather (therefore leaner mixture and warmer temps in winter) Ah gauges...the only helpful thing is most of us are using the same kind of gauge so when we're comparing temperatures at least thats a constant. -Peter Hudson- ________________________________________________________________________________
Date: Aug 02, 2000
From: "Robert F. Bean" <rfbean(at)rochester.infi.net>
Subject: brake reservoir
Denny R, early vw bugs have a really nice little tank, try Rocky Mtn parts for a new one. BB ________________________________________________________________________________
From: gerken(at)us.ibm.com
Date: Aug 02, 2000
Subject: egt variations, plug reading, CHT too?
I wrote... >> >>I have found an answer to a problem I've had, and maybe you are having. In >>tuning the Bing carb needle position, one clip groove was too rich (EGT was >>1000) and the next groove up made it run too lean (EGT touched 1200). Michael responded... >I recently flew an XC for 20 hours plus, landed at 22 different airports, >that were at altitudes ranging from 20'-1800'. On that one XC the EGTs >ranged from 900-1150 degrees at the same RPM after the engine had settled >into its' normal operating temperature range. The only difference was the >cockpit air temps which ranged from 60 degrees to 140 degrees. I have come >to the conclusion that the EGT is almost useless as for knowing the exact >EGT temps unless you calculate in the difference in ambient air temps after Wow! that's variation. Mine are WAY more consistant. Reread the instructions that came with the EGT and senders, there is some advice about minimizing ambient temp influence in there (something about routing or covering the wires at every connection, because differences in the connections leads to potential inaccuracies). Our thermocouples are affected by ambient swings, but 250 degree swings seems impossible. From memory, the box said something like """the units are calibrated for 70 degrees F, for every degree lower than 70 the gauge will read one degree too high, and vice versa""" (very rough quote). Michael you have something else going on here. Mine vary so little from swings in ambient that until it gets below 45 degrees I don't really see any effect. Now you also mentioned altitude ranges from 20-1800'. This could be some of your effect. I do not see any change due to altitude as I am running Rotax HAC. Mixture is supposed to be held constant thruogh 10000' and the thing does work great, in my experience. You may wish to compare identical altitudes (barometric pressures) in future tests. You are right about calculating in the ambient. The closer to the extremes you get, the more important it would become. Woody responded... > Don't depend on your egt to much. There is a great variation in temps >depending on where your probe is. Use it as a reference if something starts >to go wrong. Your spark plugs will tell you if you are in the right range. >Use your cht to find the right needle setting for daily use. Right Woody, good reminder to always "calibrate" your EGT indicator with spark plug readings. I prefer to do a full-power 2 minute blast while tied to the hangar, shut down with throttle open, pull the plugs. Once you've done this check, the gauges are a good daily reference. This is a liquid cooled engine. Are there some of you who are using CHT readings on liquid cooled engines? My panel is plumb out o room already! Jim G ________________________________________________________________________________
From: "Terry" <tswartz(at)hydrosoft.net>
Subject: Matco heel brake oil tank?
Date: Aug 02, 2000
Denny I used a 12 inch piece of clear fuel line looped up between the master cylinders. I put a tee at the top with a two inch piece of clear fuel line pointed straight up. I heated the end of the two inch piece and sealed it shut, then put a tiny hole in the side for a vent. Has worked great for 200 hrs. and can been viewed instantly on preflight. Terry South Eastern PA -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Denny Rowe Sent: Tuesday, August 01, 2000 8:34 PM Subject: Kolb-List: Matco heel brake oil tank? Hi Folks, Just wondering what you guys with hydraulic heel brakes used for the oil tank? I am trying to locate a reservoir from a rear brake of a motocross bike, or a quad, but the prices they want for these things are insane. Any suggestions? Denny Rowe Mark 3 Western PA ________________________________________________________________________________
From: "Terry" <tswartz(at)hydrosoft.net>
Subject: static port
Date: Aug 02, 2000
Denny AC part # 15144 for pitot-static. Terry BTW, I live just a few miles from Luray Wecter. We flew together several times before he sold his MK II. -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Denny Rowe Sent: Tuesday, August 01, 2000 8:48 PM Subject: Re: Kolb-List: static port Terry, What was your pitot/static tubes part number? I was looking through Aircaft Spruces catalog and trying to determine which unit you were using. Denny Rowe ________________________________________________________________________________
From: ul15rhb(at)juno.com
Date: Aug 02, 2000
Subject: shutting engine down
Jim, do you think this is a good idea (shutting down the engine under full power)? The engine is running for a few seconds without ignition and will leave unburned fuel and oil in the cylinders. This would collect in the rings causing unnecessary carbon buildup leading to premature ring sticking. I think this procedure would be fine for storage, but not after every flight. What do you think? Ralph Burlingame Original FireStar, Mound MN > I prefer to do a full-power 2 minute blast > while tied to the hangar, shut down with throttle open, pull the plugs. > Jim G > ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Aug 02, 2000
Subject: Re: Kolb-List Digest: 29 Msgs - 08/01/00 brake fluid
In a message dated 8/2/00 3:13:08 AM Eastern Daylight Time, kolb-list-digest(at)matronics.com writes: << rowedl >>I rebuilt one of Matco's master cylinders this past winter. In checking with them and reading their literature, my model was ok to use automatic transmission fluid in it. Best to check with them depending on what you have. Bob G ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: fine-tuning the needle
Date: Aug 02, 2000
About those cheap little gauges, Let me try to communicate this another way. The EGT and CHT has a standard temperature as I understand it which is about 70-72 degrees. ( This is where it is suppose to read accurately) Any degree above or below that standard at the gauge (cockpit ambient air temperature, the air around the gauge)will effect the true reading. I understand that the difference is suppose to be one degree to one degree. That may be true for certified gauges but my gauges read off somewhere between 2-3 degrees for every one degree difference. To test for yourself what I am trying to convey, all you need to do is turn the nose cone of your aircraft into the sun, let it heat up until you know the gauge is warmer than usual, then take off. Get to altitude and go to your normal cruise. This is where it will be obvious. The EGT will always read lower until the gauge cools down to a normal ambient air temperature. It is according to what the air temperature is but mine will take as long as 15-20 minutes before it starts reading normal again because of the enclosed cockpit. An open cockpit will take less time. Climbs and descents don't count, your reading can be anything during these procedures. On cool days when the cockpit temperature is lower than normal, the gauges will always read higher. Again because of the difference in ambient air temperature and the standard gauge temperature. Yes, it may be true that the fuel/air mixture is leaner and therefore can cause the tempts to be higher, but you still won't know for sure until you find out what your gauges read at that illusive standard temperature. Take into consideration also that for every 1000' there is about 3 degrees in air temperature difference. If you are flying in to the sun and the cockpit is enclosed on a warm summer day, the gauge reading may never read correct because the nose cone may be holding more heat. Sometimes I have noticed that flying into and away from the sun for any length of time will give me a difference in reading. I say all this so you can be aware that it is not necessary to split hairs in order to fly our ultralight and light planes with the engines we use. Our engines have a wider range of tolerence than we understand. But it doesn't give us the freedom to take those tolerences for granted. The basic understanding of how our gauges work is enough to keep our engines within those numbers and for us to fly safe. More to think about, Firehawk >Hi gang, > >This one brings up some questions and comments, > > > to the conclusion that the EGT is almost useless as for knowing the >exact > > EGT temps unless you calculate in the difference in ambient air temps >after > > you know the cockpit temp has settled. > >Are you saying that the difference in the ambient (cockpit) air effects the >gauge reading based on the gauge it being a thermocouple type sensor with >the cockpit air as the reference temperature. [Or is the EGT probe and >"millivolt reading" display always going to read out the same number of >millivolts for the same Exhaust temp.] > > >I have also found that with the > > instruments in the nose cone, flying into the summer sun, the readings >are > > always lower and flying in the winter and cooler temps the EGTs are >always > > higher. Sometimes as much as 100 degrees in both directions. > >This could be from the increased air density in cooler weather (therefore >leaner mixture and warmer temps in winter) > >Ah gauges...the only helpful thing is most of us are using the same kind of >gauge so when we're comparing temperatures at least thats a constant. > >-Peter Hudson- > > ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Aug 02, 2000
Subject: Re: 2-3 blade prop
In a message dated 8/1/00 6:02:08 PM Pacific Daylight Time, possums(at)mindspring.com writes: << Has anyone tried the "Bose" active noise-reduction headsets. Think I'm going to order one. >> I flew an A-36 with the Bose set up. It was astonishingly good. However, I was always under the impression that the GA headsets were optimized for the lower sounds of lycoming/continentals, and so did not think of them as applicable for the Kolb. I recently went around the patch with a borrowed Dave Clark headset retrofitted with the $169.00 do-it-yourself ANC kit that you see advertised and was flabergasted. For the money the DIY kit is unbeatable. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: egt variations, plug reading, CHT too?
Date: Aug 02, 2000
. On that one XC the EGTs > >ranged from 900-1150 degrees at the same RPM after the engine had settled >into its' normal operating temperature range. Sorry, the range should have read 900-1050 degrees. My normal cruise temp for the EGT is around 1000-1025 degrees. When the thermometer in my cockpit reads 140 degrees I suspect that the gauge is around 150 degrees. The temps do not stay at those extremes. The gauges only read off as long as the cockpit temps are off standard. The plugs are still readings perfect. Our thermocouples are >affected by ambient swings, but 250 degree swings seems impossible. > >This is a liquid cooled engine. Are there some of you who are using CHT >readings on liquid cooled engines? My panel is plumb out o room already! I use CHT as a back up for the water temp reading. The differences are about 10-20 degrees form CHT to water temps. I had a thermostat to come apart in the engine once, and the CHT was all I had to tell me I wasn't burning the engine up. The water temp went off the scale. I landed safely with out any damage to the engine. I also use a water pressure gauge to let me know if the Rad cap is stuck of if I have a blown head gasket/oring. These have saved me a lot of worry on long XCs. >Jim G > > ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: egt variations, plug reading, CHT too?
Date: Aug 02, 2000
, > >that were at altitudes ranging from 20'-1800'. On that one XC the EGTs > >ranged from 900-1150 degrees at the same RPM after the engine had settled > >into its' normal operating temperature range. Sorry, the temps should have been 900-1050 not 900-1150 Firehawk ________________________________________________________________________________
From: gerken(at)us.ibm.com
Date: Aug 02, 2000
Subject: ANR headset review
Someone wrote: >Has anyone tried the "Bose" active noise-reduction headsets. Think I'm >going to order one. Give the list a review. I have not had the good "fortune" to try the Bose brand in flight. I tried on a set at OK, and they were comfortable although they felt kinda big on my head. I did not seriously consider purchasing them as they are a bit expensive for my budget at about $900 each. If you are interested in Active Noise Reduction (ANR) at less than half that price, please go see the Lightspeed page: http://www.anrheadsets.com/ I have been using a Lightspeed Aviation 20XL for about 35 hours now in a 582 Mkiii with full enclosure. My full enclosure amplifies the low frequencies a bit so the noise is pretty bad. I have the stock muffler (no aftermuffler) and no intake silencer on this 582. The prop is a three-blade Powerfin 66" . Homemade review of 20XL, in a nutshell; Lightspeed Aviation 20XL ( i paid $429) VERY comfortable headset. Not noticeably heavier than my DRE 4000 standard headset. Earcups deep and foam (not gel) pads very comforming to eyeglasses frames, etc, and a good fit without extreme clamping pressure on the head. Headband very comfortable, very adjustable. Mic on swivel, plus mic boom is flexible tubing type. Construction of headset is mostly plastic but very nice and feels like you've bought quality. Three year warranty adds to the feeling. Audio sound quality absolutely great, and it seems to get even better when ANR is switched on, voices sound natural and full, this adds greatly to radio communications effectiveness. The ANR circuitry of the 20XL is totally effective on the exhaust and intake roar of the 582. It is soo amazing to stand next to the cabin with the engine idling, put on the headsets and switch on the ANR. Suddenly you can hear the swish of air by the prop! In-flight, the low prop frequencies are also cancelled nicely. ANR cannot cancel frequencies above about 500 HZ, so there is still noise but the passive reduction rating on the 20XL is 22 dB. One thing that still bugs me is a 6000 RPM ringing sound which may be coming from the gearbox. If I turn off the ANR circuitry, the exhaust roar, intake roar, and prop frequencies are so loud I cannot hear the 6000 RPM ring anymore. Note: actually this is the ANR advantage: Once the symptoms of the engine operation are canceled by the ANR circuitry, you can actually hear better the other subtile engine sounds. In other words, with the roar gone, you can hear the important stuff better. You don't need to hear the roar. But you'd like to hear the engine. The 20XL runs on 2 AA batteries. Life of batteries is rated at +50 hours. I have 35 on the first set of Alkalines so far. There is a gauge to show battery life left, mine still reads full. I I leave it turned on, it turns itself off about two minutes after I hang it on the flap lever of the Mkiii. The 20XL is a stereo set, with mono/stereo selector switch, and volume control slide potentiometers on the battery box. The batt box is 3" long, about 1.25" square, located about 2 feet from the plugs-end of the 6 foot cord. Compatibility is fine for all standard aircraft installs. 0.25" diameter phone plug and 0.21" dia mic plug are the standard AC stuff and will plug to your intercomm or radio or handheld adaptor cord. If batteries go dead, it is supposed to play through for safety. I have not had this happen yet, but I know if I turn off the batteries, it does still play through for transmit and receive. Overall impression at this point-- a good investment. Standard non-ANR headsets cost 125 to 350, so 429 isn't too far out of the picture. In hindsight, I should have bought ANR right away. My ears were ringing for a while there, now I am flying more and can hear radio and intercomm communications in the plane better, can hear the important engine sounds better, and my ears don't ring afterwords. I just checked and Avionics West has the 20XL on sale for $419 today. http://www.avionicswest.com/lightspeed.html#SPEED Jim G ________________________________________________________________________________
From: GDLedbette(at)aol.com
Date: Aug 02, 2000
Subject: Re: 2-3 blade prop
Mark, Tell me more about the David Clark do it yourself ANC kit. I have a David Clark headset and will be getting a Firefly in September. Gene ________________________________________________________________________________
Date: Aug 02, 2000
From: John Jung <jrjung(at)execpc.com>
Subject: Re: fine-tuning the needle
Group, I suspect that there my be some confusion about how the temperature guages work, and why the error is there. Here is how I understand the situation: Current will flow to the guage and vary with the difference in temperature between the probe and the wire near the probe. It would not matter what temperature the guage is. But it will matter where the wire is located. When I say wire, I mean the wire that came attached to the probe. If it where located in heated air, then the guage would read low. When I got my 503, slightly used, the CHT probes were coiled up inside the engine air shroud. Wrong. One might as well fly without guages as make them ineffective. I relocated the wires to the airstream. If I have this wrong, then I would appreciate it if someone would let me know. I want to understand it correctly myself, and I don't want to mislead others. John Jung Firestar II N6163J SE Wisconsin http://www.execpc.com/~jrjung/Firestar.html ________________________________________________________________________________
Date: Aug 02, 2000
From: ed mills <edgmills(at)yahoo.com>
Subject: Re: Matco heel brake oil tank?
Larry / and others I have not made a decision on which brakes to use on my Mk-3 project. The hydraulic type sounds like the way to go but should I use the Kolb option or go for one of the other available sources? One thing that I would like is to have is wheels with tapered bareings to try an avoid some of the issues which I have read about on the list like loose fit bearings/wheels to axle causing brakes to grab... Have seen adds for brake systems in UL magazines for complete systems for about the same price as the Kolb units offered but have not checked on bearing type . Any suggestions or input would be greatly appreciated. Thanks Ed. Dallas TX> --- Larry Bourne wrote: > > > Thought it came with it. Oh well, I used the Matco > Brake Fluid Reservoir > kit from A/C Spruce. Reservoir only is p/n 06-11225 > for $19.10, and the > full kit with all the goodies is p/n 06-11230 for > $33.70. DON'T pull a > Lar and tighten the fitting in the bottom too much. > The reservoir WILL > crack, believe me. Quick waste of a 20. > Wiser Lar. > > ----- Original Message ----- > From: Denny Rowe <rowedl(at)alltel.net> > To: kolb-list > Sent: Tuesday, August 01, 2000 5:34 PM > Subject: Kolb-List: Matco heel brake oil tank? > > > > > > > Hi Folks, > > Just wondering what you guys with hydraulic heel > brakes used for the oil > > tank? > > I am trying to locate a reservoir from a rear > brake of a motocross bike, > > or a quad, but the prices they want for these > things are insane. > > Any suggestions? > > Denny Rowe > > Mark 3 > > Western PA > > > > > > > > through > > http://www.matronics.com/archives > http://www.matronics.com/emaillists > > Matronics! > > > > Kick off your party with Yahoo! Invites. http://invites.yahoo.com/ ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Aug 02, 2000
Subject: Re: gap seal
In a message dated 8/1/00 5:59:42 PM, byoung(at)brigham.net writes: << when i built the mark III i put in the vls chute. it seemed almost unfeasible to remove the gap seal every time to fold the wings. so i cut the lexan gap seal about 1/2 inch narrower than the gap and bolted it in perminant. >> How easy (hard) is it to get the spar pins in and out when you fold? Bill George Mk-3 582 "C" Powerfin Hawaii ________________________________________________________________________________
From: WGeorge737(at)aol.com
Date: Aug 02, 2000
Subject: Re: 2-3 blade prop
In a message dated 8/2/00 3:00:56 AM, Cavuontop(at)aol.com writes: << I recently went around the patch with a borrowed Dave Clark headset retrofitted with the $169.00 do-it-yourself ANC kit that you see advertised and was flabergasted. For the money the DIY kit is unbeatable. >> Hey Mark, Finally got to fly some the last couple of days. The Microair 760 worked great. I have two headsets, a David Clark and a Sigtronics. The Sigtronics is much better at keeping engine nose out of my ears. Its mic has a raspy sound in the sidetone but I get "loud and clear" from other stations. The David Clark mic is super clear in sidetone but I think it picks up more ambient noise. Where is the ANC kit available from? Bill George Mk-3 582 "C" Powerfin Hawaii ________________________________________________________________________________
Date: Aug 02, 2000
From: "Richard Neilsen" <neilsenr(at)state.mi.us>
Subject: Re: 2-3 blade prop
I have a active noise reduction kit from Headsets Inc. (I think this is the name) installed in a Sigtronics headset and it works very well in my VW powered MKIII. They are most effective in the <1000mz noise range. Rick Neilsen VW powered MKIII 39.4 hrs <> ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Aug 02, 2000
Subject: Re: 2-3 blade prop
In a message dated 8/2/00 7:29:55 AM Pacific Daylight Time, WGeorge737(at)aol.com writes: << Where is the ANC kit available from? >> The company is www.anr-headsets.com/ . Just to expand on my earlier point, the remark that was made earlier that flying with one of these gizmoes is actually safer because you can hear what your engine is doing is quite right. I flew around amazed and listening to sounds I'd never heard before coming from my engine because the roar was canceled out. I flew around for a half an hour turning the ANC on and off. It was strangely peaceful with it on. In the negative side the side tone struck me as a little thin and tinny. The thing runs off a 9 volt battery in a tiny plastic box with an off on switch. My first question was "so what happens when the battery dies?" With the ANR off it acts just like a regular headset. Again, I didn't think the audio quality of the new speaker was as good as the original Dave Clark, but the difference wasn't worth $600.00. When you compare the $900.00 for the Bose unit, or $500.00 for Dave Clark you simply cannot beat the kit. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: Flying Kolbs and other ultralights..
Date: Aug 02, 2000
For Michael in Montana. Good luck in your campaign. Have a lot of relations in the State.Need more UL friendly airports in big sky country! Lindy Linderman LA-Lower Alabama Candidate for Mayor Level Plains Alabama ________________________________________________________________________________
Date: Aug 02, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Lots of new goodies . . .
We've added quite a few new goodies which I won't list here except for one item . . . we've checked out a dozen or so sample tools from various sources trying to replace the discontinued AMP Service Tool II. It did a nice job on both open-barrel D-sub pins -AND- the white plastic nylon connectors from AMP and Molex that are popular with the Whelan et. als. Best part was that it didn't cost an arm and a leg. We've selected a tool that does a nice job on the full range of pins from the 20 AWG D-sub pins up through the .093" pins used in the larger Molex connectors. Our stocking order has been placed so we can take orders for the tool now. Check out this and other additions to: http://www.aeroelectric.com/whatsnew.html -and- http://www.aeroelectric.com/Catalog/catalog.html Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Aug 02, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Homemade Air Dryer
>I would guess anything that will absorb moisture would work. Some diapers >have exterior linings to prevent moisture from passing through the outer >layer. That may hinder moisture absorption. The person I know that used this >homemade dryer used the cheapest napkins he could find. Get the girl friend >or neighbor lady to make the purchase for you. Waded paper towel may also >work. At any rate put the dryer at the end of a hose and not directly at the >compressor. This will give the moisture a chance to condense in the hose. Getting the moisture out of compressed air is a pretty rudimentary science. There are a number of things you can do to "wet" air to make it give up disolved water molecules. Contact with LOTS of surface area (like the fiber filters cited) will take out SOME moisture . . . but once it becomes saturated, it's not going to take any more out. Same thing with hygroscopic materials like silica gels, kitty-litter, etc. The hygroscopic traps need to be periodically regenrated by baking the absorbtion medium in an oven at 250F + degrees. Having wrestled with the wet air problems in two facilities I'll have to suggest that COOLING the compressed air is the BEST way to get it dry. Our large volume air distribution system at Electro-Mech took the warm compressed air right out of the compressor through a fan cooled heat exchanger. The inner tubes were sloped so that water condensing on inside walls of the exchanger ran downhill into a trap at the low point. There was an automatic drain at the bottom of the main storage tank. This exchanger trap and tank drain removed the vast majority of air ingested. The next step was to slope all horizontal runs of distribution piping downward at about 2" per 10' so that water condensing out on piping was swept toward far end where there were more traps with drains. Branches off the main distribution were T-connections pointing UP were a 6" upward stub made a u-turn with two elbows before dropping to the factory floor. This prevented water lying on the bottom of the distribution pipe from being swept into the final distribution drop line. When the air needs to VERY dry, you cool it as much below room temperature as possible. I had an ice bath in one lab that surrounded about 50" of 3/4" copper tubing. Again, down-sloped tubing feeds a lowpoint trap and drain. The final step was a hygroscopic filter that would push the moisture content down to a few milligrams per liter at 100 psi. For higher volume flows like for spray painting, log runs of distribution piping at room temperature (air conditioning in your shop does wonders for drying air in the lines) is pretty inexpensive and easy to build. You need to use copper line for this . . . plastic is okay pressure wise but doesn't cool the contents fast enough to precipitate out the water. You can build a dryer out of 3/4" copper and zig-zag a run on the wall for as much length as you care to buy and assemble . . . I'd suggest 40' as a minimum. Space off the wall and blow ambient air over it with a fan. Put a low point trap and a good riser from the trap to your supply line and you'll be surprised how much water you can drain from the trap every hour. One builder I met at a fly-in told me about a dryer he made with an ordinary refrigerator. He build a loosely coiled copper "still" trap from 100' of soft copper. He installed it in the cold-box volume of the reefer and put some circulating fans inside. With the fans running and the box set for max cold, he was able spray very water sensitive paints in his Houston TX shop with outside humidities running in the 60s . . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Richard Swiderski" <swidersk(at)digital.net>
Subject: Re: fine-tuning the needle
Date: Aug 02, 2000
Peter & All, The EIS system compensates for ambient tempt on the CHT & EGT & even the length of the extension wires which is usually needed on Kolbs. I checked the temps on a 98 degree day with a certified digital pyrometer & the EIS readings were within 1 degree. None of my Westach guauges fell within 10%. My EGT was off 75 degrees & my rpm was off 800 at 6,200rpm (it was really turning 5400). ----- Original Message ----- From: Peter Hudson <phudson(at)iwvisp.com> Sent: Wednesday, August 02, 2000 1:39 AM Subject: Re: Kolb-List: fine-tuning the needle > > Hi gang, > > This one brings up some questions and comments, > > > >[snip] ...I have come > > to the conclusion that the EGT is almost useless as for knowing the exact > > EGT temps unless you calculate in the difference in ambient air temps > after > > you know the cockpit temp has settled. > > Are you saying that the difference in the ambient (cockpit) air effects the > gauge reading based on the gauge it being a thermocouple type sensor with > the cockpit air as the reference temperature. [Or is the EGT probe and > "millivolt reading" display always going to read out the same number of > millivolts for the same Exhaust temp.] > > >I have also found that with the > > instruments in the nose cone, flying into the summer sun, the readings are > > always lower and flying in the winter and cooler temps the EGTs are always > > higher. Sometimes as much as 100 degrees in both directions. > > This could be from the increased air density in cooler weather (therefore > leaner mixture and warmer temps in winter) > > Ah gauges...the only helpful thing is most of us are using the same kind of > gauge so when we're comparing temperatures at least thats a constant. > > -Peter Hudson- > > ________________________________________________________________________________
Date: Aug 02, 2000
From: Michael Heit <bearman(at)compuplus.net>
Subject: Re: Flying Kolbs and other ultralights..
I recall Level Plains, from my student WOC days at Rucker. 1967. When elected, I plan to introduce a bill for the Montana Department of Highways to measure off and mark clearly, appropriate length of road for "unscheduled" landings, and open rural roads to landing. Also, any "Public property" owned by the State to be open to UL operations... Lindy wrote: > > For Michael in Montana. > > Good luck in your campaign. Have a lot of relations in the State.Need more > UL friendly airports in big sky country! > > Lindy Linderman > LA-Lower Alabama > Candidate for Mayor > Level Plains Alabama > -- Michael Heit Candidate House District 74 The Constitution Party of Montana http://www.ahpom.org "Put on the whole armour of God, that ye may be able to stand against the assaults of the devil. For we wrestle not (only) against flesh and blood but against principalities, against powers, and against the worldly governors, (who are) the princes of the darkness of this world, against spiritual wickedness, which are in the high places." Ephesians 6:11-12, Cambridge Geneva Bible, 1591 edition. "Before a standing army can rule, the people must be disarmed, as they are in almost every kingdom in Europe. The supreme power in America cannot enforce unjust laws by the sword, because the whole body of the people are armed, and constitute a force superior to any band of regular troops that can be, on any pretense, raised in the United States. A military force, at the command of Congress, can execute no laws, but such as the people perceive to be just and constitutional; for they will possess the power, and jealousy will instantly inspire the inclination, to resist the execution of a law which appears to the unjust and oppressive." Noah Webster: An Examination of the Leading Principles of the Federal Constitution October 17, 1787 ________________________________________________________________________________
From: "Edward Chmielewski" <edchmiel(at)mindspring.com>
Subject: Re: ANR headsets
Date: Aug 02, 2000
Gene, FWIW, I've used the Headsets, Inc. ANR product in my H10-80 David Clarks for over 2 years and can attest to the fact that they are one of the best-kept secrets in aviation. Work great, easy to install and worth every penny. I also have used Sennheisers and Bose, no discernible difference. Ed in JXN MkII/503 ----- Original Message ----- From: <GDLedbette(at)aol.com> Sent: Wednesday, August 02, 2000 9:25 AM Subject: Re: Kolb-List: 2-3 blade prop > > Mark, > Tell me more about the David Clark do it yourself ANC kit. I have a David > Clark headset and will be getting a Firefly in September. > Gene > > ________________________________________________________________________________
From: "Larry Bourne" <larrybiglar(at)earthlink.net>
Subject: Re: Matco heel brake oil tank?
Date: Aug 02, 2000
For myself, I can't say too much. I bought mine ( Matco hydraulic discs ) through Kolb as an extra price option on the kit. Didn't research any of the others. I did find that on earlier brakes, ( mine ) that some weren't assembled correctly, and the bearings were pressed in crooked. Made for an interesting wobble. Matco fixed it immediately, and for free, then told me they'd added an extra inspection point to prevent further occurences. Good outfit to deal with. Apparently those brakes are meant for racing go-karts. Should hold up for us. I had a lesson in the Champ at Apple Valley this morning. Champ is set up with cable brakes, and if they're representative of the breed, you can have them. Junk ! ! ! Big Lar. ----- Original Message ----- From: ed mills <edgmills(at)yahoo.com> Sent: Wednesday, August 02, 2000 7:02 AM Subject: Re: Kolb-List: Matco heel brake oil tank? > > Larry / and others > I have not made a decision on which brakes to use on > my Mk-3 project. > The hydraulic type sounds like the way to go but > should I use the Kolb option or go for one of the ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Aug 02, 2000
Subject: Re: Flying Kolbs and other ultralights..
Honest, representee government has nothing to fear from an armed populace. ________________________________________________________________________________
From: "Lindy" <lindy(at)snowhill.com>
Subject: Re: The Hauck is Back!
Date: Aug 02, 2000
For John H Welcome Home--all is well in Lower Alabama-only UL news is warpman is moving to Las Vegas--we are already planning x/c . We took his plane apart Sunday after a good weekend flying out of the Marianna Airport--Hauled it to his house in Dothan on my 26' acft trailer..Afro-engineered and got it and wings into garage-his wife not to happy! Glen Rinck is build Richard a new Challenger single place--I say it is a combination of Kolb -Challenger and Air Cam.. They finally flew air cam out before Glenn wanted them to---someplace at a fly in they could not shut one engine down. Interesting! Again welcome back.!If you need any help do not hesitate to call or send an E-mail-I am busy-running for mayor of the speed trap capital of Alabama. If elected will build an UL strip between Daleville and Enterprise! Lindy Lower Alabama ________________________________________________________________________________
Date: Aug 02, 2000
Subject: Torque
From: Ray L Baker <rbaker2(at)juno.com>
Kolbers, Installing 4" prop extension on 912. How much torque do I put on the 5/16 th bolts securing the extension to the flange on the engine? L. Ray Baker Lake Butler, Fl Building Mark III, SN M1156--N629RB ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Aug 03, 2000
Subject: Re: fine-tuning the needle
In a message dated 8/2/00 1:36:59 AM Eastern Daylight Time, phudson(at)iwvisp.com writes: << instruments in the nose cone, flying into the summer sun, the readings are > always lower and flying in the winter and cooler temps the EGTs are always > higher. Sometimes as much as 100 degrees in both directions. This could be from the increased air density in cooler weather (therefore leaner mixture and warmer temps in winter) Ah gauges...the only helpful thing is most of us are using the same kind of gauge so when we're comparing temperatures at least thats a constant. -Peter Hudson- >> Don't forget the "wrong" reading caused by the second two thermocouples created by the "extra" connections required when your EGT meter leads were found to be too short and you used Copper wire to extend them! You should have the correct reading ,however, if you went out and purchased the "correct" type of thermocouple wire. GeoR38 driver of By George! the Firestar ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 03, 2000
Subject: propellors?
Group , Which make prop is the best and why? Anyone had a 2- blade then switch to a 3-blade prop of same make& materials? Finally, anyone know what the fan cooled 447 Rotax W / " B " Box weighs ? Thanks for all info, Ed Diebel ________________________________________________________________________________
From: "michael highsmith" <firehawk54(at)hotmail.com>
Subject: Re: fine-tuning the needle
Date: Aug 03, 2000
> > The EIS system compensates for ambient tempt on the CHT & EGT & even


July 18, 2000 - August 03, 2000

Kolb-Archive.digest.vol-cf