Kolb-Archive.digest.vol-cq

January 21, 2001 - February 04, 2001



      will never forget!!! I have been wanting to solo for months
      but the weather on weekends does not seem to cooperate in
      minnesota!!! Today was the day---temperture about 20 deg. f,
      wind out of the south at 5-10.
      I called my friend ralph burlingame and we made plans to
      meet on lake minnetonka about 12:30-1:00 on cooks bay. blue
      sky and it was starting to warm-up---dale seitzer also
      brought his firestar out to fly. we started to setup our
      little planes and before I knew it we were ready!!! ralph
      and dale were warming up there planes as I was also, my gas
      had been in the tank since mid. oct. It would not stay
      running and I had to keep on priming it to keep it running,
      my guess was that I had a little water in my gas tank
      although I could not see any. after adding a little "heat"
      to it, and running it a little to warm it up awhile, it
      finally ran a little better. so i decided to just taxi for
      about a hour to burn some of the water through. my friends
      were already flying and having fun. I taxied some more and
      found it to be a little rough on my tail wheel as i could
      feel it bouncing. the plane was running pretty good by now
      and i was getting tired of taxing!!! so to north end of the
      bay i went. I started to taxi faster and faster!!! all of a
      sudden i was airborne!!! the only thing i could think of now
      was, ok get your grip!!!
      watch your airspeed, climb at 50mph. easy on the throttle
      and stick!!! after 15 minutes of flying i finally settled
      down because i was in such in a " high on life mode" after
      about 30 min. of flying, i was ready to make some simulated
      approaches for the landing and it's a good because i needed
      every two miles of runway on the lake with my skis on!!!
      thank god I flew it to the ground at 50 mph. and made a good
      landing. it was hard to kiss the snow with my helmet on, but
      i did. I want to say a special thanks to; ralph burlingame
      for all his support and help through this time consuming
      project, but well worth it. jerry Carson my instructor and
      dale seitzer for answering questions and last but not least
      all of you on the kolb list who have answered my questions.
      I know each of you had your big day!!! and i just wanted to
      share mine with you.
      http://members.ebay.com/aw-cgi/eBayISAPI.dll
      
           thanks,
           Gary r. voigt
           firestar kxp---1 hr.
      
      
      
________________________________________________________________________________
Date: Jan 21, 2001
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
" kolb list"
Subject: correct url/solo
Try this url for my solo pic on lame minnetonka. http://members.ebay.com/aboutme/s.o.s/ ________________________________________________________________________________
Date: Jan 21, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
> thanks, > Gary r. voigt > firestar kxp---1 hr. Gary: Congratulations!!! May you have many more wonderful hours of flying your Firestar. john h ________________________________________________________________________________
Date: Jan 21, 2001
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
I can't believe i heard from the man himself. thank you john, Gary r. voigt John Hauck wrote: > > > thanks, > > Gary r. voigt > > firestar kxp---1 hr. > > Gary: > > Congratulations!!! > > May you have many more wonderful hours of flying your > Firestar. > > john h > ________________________________________________________________________________
From: Bruzan3(at)aol.com
Date: Jan 21, 2001
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
Congratulations Gary! I know the feeling and the adventure has only just begun. Have fun. John bruzan FSII chicago il ________________________________________________________________________________
From: "Chris Sudlow" <suds77(at)earthlink.net>
Subject: Re: Web Site
Date: Jan 21, 2001
I'll second that. Excellent job on the site. Would have been a great place to visit before building. -----Original Message----- From: GeoR38(at)aol.com <GeoR38(at)aol.com> Date: Friday, January 19, 2001 11:51 PM Subject: Re: Kolb-List: Web Site > >In a message dated 1/19/01 10:30:09 PM Eastern Standard Time, >larrybiglar(at)email.msn.com writes: > > >> After all the foofahrah, and a lot of help, here's my mighty effort. >> This is only a beginning, and I'll be adding much more as I go. For >> those who previewed it for me, there's quite a bit of new material. >> It's aimed mostly at the newcomer, but I hope all will enjoy. Let me >> know what you-all think. Thanks. Humble Lar. >> >> http://www.biglar.homestead.com/larry.html >> > >Big Lar, let me be one of the first to congratulate you on one of the >most....interesting ..... I guess....of all the homepages I have ever seen!! >Um makin it sound funny ...but ...actually ...I really mean it ...cause you >have that story line goin for you right along side...very good! geoR38 > > ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jan 21, 2001
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
Congratulations Gary You sure are a brave man to fly in 20 deg weather and a short windshield. Will In a message dated 1/21/01 9:20:06 PM Eastern Standard Time, johndeereantique(at)uswest.net writes: > I don't even know where to start. Today was a day I > will never forget!!! I have been wanting to solo for months > but the weather on weekends does not seem to cooperate in > minnesota!!! Today was the day---temperture about 20 deg. f, > ________________________________________________________________________________
Date: Jan 21, 2001
From: Bill Peterson <b1bookie(at)yahoo.com>
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
Hi Gary........WOW.......Really enjoyed hearing about your experience. Congratulations.......Bill > > > > Yahoo! Auctions - Buy the things you want at great prices. http://auctions.yahoo.com/ ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: God watches over ultralight and idiots.
Date: Jan 21, 2001
I'll go a little further on what I said the other day..............to my eyes, this is a very good answer to the problem of not being able to post pictures to the List. If someone isn't interested, just poke the Delete button. If they are, ( like me ) open 1 or as many as you like. Don't feel like waiting for downloads ?? Look at them tomorrow, or next week, or never - your choice. Nice job, Will. I wish you wouldn't fly so much, tho', I'm getting awful anxious..............! ! ! And Jealous ! ! ! Big Lar. ----- Original Message ----- From: <WillUribe(at)aol.com> Sent: Sunday, January 21, 2001 3:46 PM Subject: Re: Kolb-List: God watches over ultralight and idiots. ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Matco Brakes
Date: Jan 22, 2001
Haven't tried my Matco brakes yet, other than on the ground. I mentioned last year, that when I installed them, that they had very little gripping power. Last year, they seemed real strong. Dunno ?? Anyway, my current growl for Matco is the fluid reservoir. $20 odd dollars for the kit.........apparently you can't buy just the clear plastic container, have to buy the cap and all. The 1st one, I goobered the fitting at the bottom with sealer, and snugged it in - - - not too tight, I've cracked plastic before. A couple of months later, there was fluid all over the ground, and of course, inside the nose cone. There was a series of hairline radial cracks around the base of the res. where the fitting screws in. Hmmmm ?? Ordered a new one, sealer-ed up the brass fitting, and screwed it GENTLY into the base, put a small wrench on it, and gave it just enuf to not come loose, like a 1/2 turn over finger tight. Recently, fluid on the ground again. $%$ %$## ! ! ! Radial hairline cracks again ! ! ! Well, sports fans, I'm not buying another one. They can take that junk and ram it. A friend is building me an aluminum reservoir, and I'll put a tee in the tubing for a sight tube to check fluid level. Probably the only custom machined res. out there. So, if your Matco res. cracks, throw it away, and use your imagination. Incidentally..............the fluid was red when I put it in, 3 yrs. ago. Now it's a kind of pale orange. Anyone seen this before ?? Is it OK to use ?? I think I'll replace it anyway, but I'm curious. Grumbly Lar. Just got home from a hard nights work. Grumble.......... ----- Original Message ----- From: "b young" <byoung(at)brigham.net> Sent: Sunday, January 21, 2001 4:58 PM Subject: Kolb-List: Re: Kolb-List Digest: 16 Msgs - 01/20/01 > > <<<<< > Speaking of brakes... > > On my Firestar last year I installed hydraulic brakes from > TracyObrien ( I > believe: www.tracyobrien.com ) and am reasonably happy with > them! > Reasonably and not perfectly happy because I still have some > sort of air > leak that requires me to bleed more often than I want (but > this is probably > because of my fault in not locating a less than percect hose > connection some > where.)>>>> > > > i installed a set of matco brakes and had a defect in the > master cylindar, it never leaked oil out but would let air > in. they replaced the part with no questions. > > boyd > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: God watches over ultralight and idiots.
Date: Jan 22, 2001
Migawd ! ! ! I thought that was an ant crawling thru the rocks. Great stuf ! ! ! Is that with Daves digital camera ?? Lar. ----- Original Message ----- From: <WillUribe(at)aol.com> Sent: Sunday, January 21, 2001 5:39 PM Subject: Re: Kolb-List: God watches over ultralight and idiots. > > It's no secret, I just take lots of pictures and post the best ones :-) > I hold up the camera without looking through ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
Date: Jan 22, 2001
Good on you, Gary, sounds like a lot of - CHILLY - fun. I couldn't open the site at the bottom. BTW, be careful with the "Heet." I used to use it in my chainsaws when I was logging in northern Idaho, and it really doesn't like some kinds of rubber, or neoprene, or whatever. Some of the guys had fits with it, and others, ( like me ) were OK. If I remember right, it raised H_ _ _ with some carburetors. Lar. ----- Original Message ----- From: "Gary r. voigt" <johndeereantique(at)uswest.net> Sent: Sunday, January 21, 2001 6:18 PM Subject: Kolb-List: SOLO/GARY R. VOIGT---MINNESOTA > > I don't even know where to start. Today was a day I > will never forget!!! I have been wanting to solo for months > but the weather on weekends does not seem to cooperate in > minnesota!!! Today was the day---temperture about 20 deg. f, > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Matco Brakes
Date: Jan 22, 2001
In all fairness to Matco, I should mention that when I got my kit and installed the wheels, they wobbled when I spun them. I mentioned it way back when. Sent them back to Matco, they found a problem with a subcontractor, fixed it, added an inspection to the line, and sent them back to me. Fast and free. They're good folks, in spite of that useless reservoir. I know, I know, some of you do fine with a little loop of tubing with a vent hole in it, but I sure like to spend money, and be fancy. Broke Lar. ----- Original Message ----- From: "larrybiglar" <larrybiglar(at)email.msn.com> Sent: Monday, January 22, 2001 12:07 AM Subject: Kolb-List: Matco Brakes > > Haven't tried my Matco brakes yet, other than on the ground. I mentioned > last year, that when I installed them, that they had very little gripping > power. Last year, they seemed real strong. Dunno ?? Anyway, my current > growl for Matco is the fluid reservoir. $20 odd dollars for the > kit.........apparently you can't buy just the clear plastic container, have > to buy the cap and all. The 1st one, I goobered the fitting at the bottom > with sealer, and snugged it in - - - not too tight, I've cracked plastic > before. A couple of months later, there was fluid all over the ground, and > of course, inside the nose cone. There was a series of hairline radial > cracks around the base of the res. where the fitting screws in. Hmmmm ?? > Ordered a new one, sealer-ed up the brass fitting, and screwed it GENTLY > into the base, put a small wrench on it, and gave it just enuf to not come > loose, like a 1/2 turn over finger tight. Recently, fluid on the ground > again. $%$ %$## ! ! ! Radial hairline cracks again ! ! ! Well, sports > fans, I'm not buying another one. They can take that junk and ram it. A > friend is building me an aluminum reservoir, and I'll put a tee in the > tubing for a sight tube to check fluid level. Probably the only custom > machined res. out there. So, if your Matco res. cracks, throw it away, and > use your imagination. Incidentally..............the fluid was red > when I put it in, 3 yrs. ago. Now it's a kind of pale orange. Anyone seen > this before ?? Is it OK to use ?? I think I'll replace it anyway, but I'm > curious. Grumbly Lar. Just got home from a > hard nights work. Grumble.......... > > ----- Original Message ----- > From: "b young" <byoung(at)brigham.net> > To: > Sent: Sunday, January 21, 2001 4:58 PM > Subject: Kolb-List: Re: Kolb-List Digest: 16 Msgs - 01/20/01 > > > > > > <<<<< > > Speaking of brakes... > > > > On my Firestar last year I installed hydraulic brakes from > > TracyObrien ( I > > believe: www.tracyobrien.com ) and am reasonably happy with > > them! > > Reasonably and not perfectly happy because I still have some > > sort of air > > leak that requires me to bleed more often than I want (but > > this is probably > > because of my fault in not locating a less than percect hose > > connection some > > where.)>>>> > > > > > > i installed a set of matco brakes and had a defect in the > > master cylindar, it never leaked oil out but would let air > > in. they replaced the part with no questions. > > > > boyd > > > > > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Web Site
Date: Jan 22, 2001
I'm really pleased with all the great comments I've received about my new web-site. Many on the List, and many more off-List. I'm amazed ! ! ! Thanks very much to all of you. It was a LOT of work, and I sent it out with some uncertainty. The response has made it all very worthwhile. Thanks again ! ! ! Since I've been on the List, I've looked at quite a few web sites that Kolb-ers have put together, and enjoyed every one. Unfortunately, I haven't saved some of the URL's, and there's a lot of info out there, that it would be great to go back to from time to time. Everybody has their own way of expressing themselves, and find their own ways of doing things, and it keeps it all interesting. It would be nice if we had a list of everybody's sites, that we could refer to. Any one smarter than me know of a way to do this ?? Maybe make a sign off line that includes your URL ?? Big Lar. ________________________________________________________________________________
Date: Jan 22, 2001
From: John Richmond <twoschmoops(at)yahoo.com>
Subject: Re: Matco Brakes
Larry, or anyone, do you have any instructions on the Matco brakes for overhaouling, bleeding, etc.??? If so, please contact me so I can ask you to mail a copy to me. Thanks do no archive --- larrybiglar wrote: > > > Haven't tried my Matco brakes yet, other than on the ground. I > mentioned > last year, that when I installed them, that they had very little > gripping > power. Last year, they seemed real strong. Dunno ?? Anyway, my > current > growl for Matco is the fluid reservoir. $20 odd dollars for the > kit.........apparently you can't buy just the clear plastic > container, have > to buy the cap and all. The 1st one, I goobered the fitting at the > bottom > with sealer, and snugged it in - - - not too tight, I've cracked > plastic > before. A couple of months later, there was fluid all over the > ground, and > of course, inside the nose cone. There was a series of hairline > radial > cracks around the base of the res. where the fitting screws in. > Hmmmm ?? > Ordered a new one, sealer-ed up the brass fitting, and screwed it > GENTLY > into the base, put a small wrench on it, and gave it just enuf to not > come > loose, like a 1/2 turn over finger tight. Recently, fluid on the > ground > again. $%$ %$## ! ! ! Radial hairline cracks again ! ! ! Well, > sports > fans, I'm not buying another one. They can take that junk and ram > it. A > friend is building me an aluminum reservoir, and I'll put a tee in > the > tubing for a sight tube to check fluid level. Probably the only > custom > machined res. out there. So, if your Matco res. cracks, throw it > away, and > use your imagination. Incidentally..............the fluid was > red > when I put it in, 3 yrs. ago. Now it's a kind of pale orange. > Anyone seen > this before ?? Is it OK to use ?? I think I'll replace it anyway, > but I'm > curious. Grumbly Lar. Just got home > from a > hard nights work. Grumble.......... > > ----- Original Message ----- > From: "b young" <byoung(at)brigham.net> > To: > Sent: Sunday, January 21, 2001 4:58 PM > Subject: Kolb-List: Re: Kolb-List Digest: 16 Msgs - 01/20/01 > > > > > > <<<<< > > Speaking of brakes... > > > > On my Firestar last year I installed hydraulic brakes from > > TracyObrien ( I > > believe: www.tracyobrien.com ) and am reasonably happy with > > them! > > Reasonably and not perfectly happy because I still have some > > sort of air > > leak that requires me to bleed more often than I want (but > > this is probably > > because of my fault in not locating a less than percect hose > > connection some > > where.)>>>> > > > > > > i installed a set of matco brakes and had a defect in the > > master cylindar, it never leaked oil out but would let air > > in. they replaced the part with no questions. > > > > boyd > > > > > > > > > > ===== John & Lynn Richmond :-) Palm Coast, Fl. Mk3, 582 Yahoo! Auctions - Buy the things you want at great prices. http://auctions.yahoo.com/ ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Jan 22, 2001
Subject: Re: SOLO/GARY
R. VOIGT-- WAY TO GO gARY !!! gREAT LOOKING PLANE. CONGRATULATIONS ON YOUR SOLO FLIGHT. BET YOU HAD ONE OF THOSE "SMILES" THAT jOHN h. TALKED ABOUT ? sAFE fLYING bOB gRIFFIN MK111 098 uPSTATE n.y. ________________________________________________________________________________
From: "Dave Rains" <rr(at)htg.net>
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
Date: Jan 22, 2001
-----Original Message----- From: Gary r. voigt <johndeereantique(at)uswest.net> Date: Sunday, January 21, 2001 7:16 PM Subject: Kolb-List: SOLO/GARY R. VOIGT---MINNESOTA > > I don't even know where to start. Today was a day I >will never forget!!! Snip- Congratulations! Welcom to a new world, the excitment will never wain. We look forward to hearing about the adventures yet to come. Dave Rains FS2 El Paso > > ________________________________________________________________________________
From: Dale Seitzer <dale(at)gmada.com>
Subject: SOLO/GARY R. VOIGT---MINNESOTA
Date: Jan 22, 2001
Gary, Congratulations again! Now you can begin to learn to fly ultralights. An instructor told me to practice something everytime you fly--a good habit. Don't take chances to show off or because others are doing it--be safe and fly until you are 80 years old! See you next time, Dale Seitzer ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Matco Brakes
Date: Jan 22, 2001
Not sure about the overhauling, but I pressure bled mine, from the wheel cylinders. Works far better than the standard "pump and hold" business. Haven't thought much about the overhauling, but it's something we should know. Anybody ?? Lar. ----- Original Message ----- From: "John Richmond" <twoschmoops(at)yahoo.com> Sent: Monday, January 22, 2001 4:24 AM Subject: Re: Kolb-List: Matco Brakes > > Larry, or anyone, do you have any instructions on the Matco brakes > for overhaouling, bleeding, etc.??? > > If so, please contact me so I can ask you to mail a copy to me. > > Thanks > > do no archive > > > --- larrybiglar wrote: > > > > > > Haven't tried my Matco brakes yet, other than on the ground. I > > mentioned > > last year, that when I installed them, that they had very little > > gripping > > power. Last year, they seemed real strong. Dunno ?? Anyway, my > > current > > growl for Matco is the fluid reservoir. $20 odd dollars for the > > kit.........apparently you can't buy just the clear plastic > > container, have > > to buy the cap and all. The 1st one, I goobered the fitting at the > > bottom > > with sealer, and snugged it in - - - not too tight, I've cracked > > plastic > > before. A couple of months later, there was fluid all over the > > ground, and > > of course, inside the nose cone. There was a series of hairline > > radial > > cracks around the base of the res. where the fitting screws in. > > Hmmmm ?? > > Ordered a new one, sealer-ed up the brass fitting, and screwed it > > GENTLY > > into the base, put a small wrench on it, and gave it just enuf to not > > come > > loose, like a 1/2 turn over finger tight. Recently, fluid on the > > ground > > again. $%$ %$## ! ! ! Radial hairline cracks again ! ! ! Well, > > sports > > fans, I'm not buying another one. They can take that junk and ram > > it. A > > friend is building me an aluminum reservoir, and I'll put a tee in > > the > > tubing for a sight tube to check fluid level. Probably the only > > custom > > machined res. out there. So, if your Matco res. cracks, throw it > > away, and > > use your imagination. Incidentally..............the fluid was > > red > > when I put it in, 3 yrs. ago. Now it's a kind of pale orange. > > Anyone seen > > this before ?? Is it OK to use ?? I think I'll replace it anyway, > > but I'm > > curious. Grumbly Lar. Just got home > > from a > > hard nights work. Grumble.......... > > > > ----- Original Message ----- > > From: "b young" <byoung(at)brigham.net> > > To: > > Sent: Sunday, January 21, 2001 4:58 PM > > Subject: Kolb-List: Re: Kolb-List Digest: 16 Msgs - 01/20/01 > > > > > > > > > > <<<<< > > > Speaking of brakes... > > > > > > On my Firestar last year I installed hydraulic brakes from > > > TracyObrien ( I > > > believe: www.tracyobrien.com ) and am reasonably happy with > > > them! > > > Reasonably and not perfectly happy because I still have some > > > sort of air > > > leak that requires me to bleed more often than I want (but > > > this is probably > > > because of my fault in not locating a less than percect hose > > > connection some > > > where.)>>>> > > > > > > > > > i installed a set of matco brakes and had a defect in the > > > master cylindar, it never leaked oil out but would let air > > > in. they replaced the part with no questions. > > > > > > boyd > > > > > > > > > > > > > > > > > > > > > ===== > John & Lynn Richmond :-) > Palm Coast, Fl. > Mk3, 582 > > Yahoo! Auctions - Buy the things you want at great prices. > http://auctions.yahoo.com/ > > ________________________________________________________________________________
From: ULDAD(at)aol.com
Date: Jan 22, 2001
Subject: Re: Matco Brakes
Brake fluid reservoirs: check out some motorcycle brake resevoirs. I don't remember what kind of bike that I got it off of, but I found a nice round one that mounts with a clamp. Visit your local junk yard and dig around for ideas. Bill "we love junk" Griffin ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Fw: Pics
Date: Jan 22, 2001
Several times I've seen people ask about "howdja do that ??" when they see pics on the screen. Here's 3 of my favorites, and here's a few things that I try to keep in mind. I realize these aren't Kolb pics, but they are planes flying, and the ideas hold true. Try to keep the sun behind you if possible. This will ( 1. Light your subject properly, and ( 2. Use your body as a shade to prevent reflections inside the windows. This doesn't apply when shooting very early or late in the day for texture and depth. Shoot at high speed if possible. I use at least 1/500 sec., and often use 1/1000 sec. This helps eliminate movement. Slowly squeeeeeezzzze the shutter release. It should be a surprise when the camera clicks Just exactly like the trigger on a gun. You can allow for almost anything, except camera movement when the shutter clicks. Frame Your Picture ! ! ! ! ! This is what few people REALLY think about when they shoot. 1st, get to know your camera. Put the camera on a tripod, or something solid and look thru the viewfinder. Move your head and/or eye until you know EXactly what is in the frame - corner to corner. Then take a couple of sample pics, and analyse them with this in mind. Is what you see what you get ?? Many cameras have a larger or smaller area photographed than shows in the viewfinder. You'll need to allow for this. When framing your picture, what do you want in it ?? Frame it accordingly, and THINK about what you want. The camera is a tool, again like a gun.................you have to tell it what to do, and it's no smarter than whoever gives it orders. One of the very biggest things - - - - don't let the camera touch the plane, and try not to let your upper body touch the plane either. Use your body as a shock absorber to eliminate vibration at the camera. Finally, don't be cheap with the film ! ! ! Take lots of pics. As an illustration, I'll dig thru my archives, and in a day or 3, I'll send some distance shots from Port Angeles, looking west. All are nice pics, but ONE of them, Hoooo-Boy ! ! ! It's really beautiful. All within less than a minute, same exposure, general composition, etc..............but that ONE has that "something" that makes it stand out. Experiment. If it looks good, try it. Might work. Pro Lar. In Cessna, I took a series of about 6 or 7 shots over the Salton Sea. All came out well, but I sure like this the best. http://flyingpics.homestead.com/files/Cessna_182.jpg Sometimes, all the effort and thought can't help. This was a nasty day in Montana last summer, and I was scrunched around in the seat of the plane, just trying to get the thing framed. Took 6 or 8 here too, and "this the one, man." Tom held the Prospector completely solid and stable for me, and it must have been tough, with the weather, and with me thrashing around. http://flyingpics.homestead.com/files/Pacer.jpg Once again, pilot Tom Kuffel came thru. While Perry was setting the Pacer up for landing on the river, Tom kept a real good distance and speed, circling in a wide arc, and slipping the plane to give me the best possible angle. Framing this one was my primary concern, and once again, 5 or 6 tries. You can actually see where the floats 1st touched. After this session, I thought I was gonna need a session myself, with the local chiropractor. http://flyingpics.homestead.com/files/Landing.jpg ________________________________________________________________________________
From: "Ron" <ron.carroll(at)att.net>
Subject: Re: Matco Brakes
Date: Jan 22, 2001
I think the recommended method of bleeding the brakes is to use a pumper type oilcan, connected to the 'bleeder' nipple at the wheel cylinder, using a piece of 1/8" tubing. You loosen the bleeder fitting and pump fluid 'up-hill' to the master cylinder, because its easier to pump bubbles up than down. When fluid appears at the master cylinder the system is full, and you can re-tighten the fitting at the wheel cylinder. Ron ----- Original Message ----- From: larrybiglar <larrybiglar(at)email.msn.com> Sent: Monday, January 22, 2001 7:15 AM Subject: Re: Kolb-List: Matco Brakes > > Not sure about the overhauling, but I pressure bled mine, from the wheel > cylinders. Works far better than the standard "pump and hold" business. > Haven't thought much about the overhauling, but it's something we should > know. Anybody ?? Lar. > ________________________________________________________________________________
Date: Jan 22, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Matco Brakes
When fluid appears at the master cylinder the system is full, and you > can re-tighten the fitting at the wheel cylinder. > > Ron Ron and Gang: I use automatic transmission fluid (red) in my Matco's. Also bleed them like you with my antique oil can. However, for me the system is not full until I have fluid in my reservoir, which is, you guessed it, a loop of 1/4 clear fuel line. I pump each side up until I am a couple inches from the top of the loop, which has a hole drilled in it with an 1/8" drill bit to vent it to the atmosphere. It works. Take care, john h ________________________________________________________________________________
From: "Howard Ping" <howard.ping(at)gte.net>
Subject: Mvc-029s
Date: Jan 22, 2001
Sometimes you can shoot into the sun, and come out with a decent shot. This was on a 35mm print and I shot it with a digital so I've lost some of the quality. I'm flying my FS2 over the Bluegrass. Howard Somerset,KY Mvc-029s ________________________________________________________________________________
Date: Jan 22, 2001
From: George Alexander <gtalexander(at)att.net>
Subject: The Will & Dave Show
Will, Dave & Kolb Listers: The most recent photo's that Will published (the 7 very large ones) have been put in the album "Kolb Flying in the Desert SW". George Alexander http://gtalexander.home.att.net ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: The Will & Dave Show
Date: Jan 22, 2001
Very nice, George. I really like that effect of placing the pointer over an opened picture and having the inset of the owner pop up. Definitely going to look into that. Lar. ----- Original Message ----- From: "George Alexander" <gtalexander(at)att.net> Sent: Monday, January 22, 2001 11:28 AM Subject: Kolb-List: The Will & Dave Show > > Will, Dave & Kolb Listers: > > The most recent photo's that Will published (the 7 very > large ones) have been put in the album "Kolb Flying in the > Desert SW". > > George Alexander > http://gtalexander.home.att.net > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Mvc-029s
Date: Jan 22, 2001
It didn't come thru for me, Howard. Nothing to open. 'Tis truth, there's a lot of ways to get good pictures, and good effects. My aim was to some of those starting out, or unsure, and kind of give a basic starting point. Then too, I'm not a pro either, just a hobbyist, but I sure have fun...............and spend lotsa money on my toys. Big Lar. ----- Original Message ----- From: "Howard Ping" <howard.ping(at)gte.net> Sent: Monday, January 22, 2001 10:32 AM Subject: Kolb-List: Mvc-029s > > Sometimes you can shoot into the sun, > and come out with a decent shot. This > was on a 35mm print and I shot it with a > digital so I've lost some of the quality. > I'm flying my FS2 over the Bluegrass. > Howard > Somerset,KY > Mvc-029s > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Mvc-029s
Date: Jan 22, 2001
Could I ask everyone to re-send their website URL's ?? I've started a separate, dedicated file just for those. Half of those I've saved I can't find, and I didn't save some I should have. Thanks. Lar. ----- Original Message ----- From: "larrybiglar" <larrybiglar(at)email.msn.com> Sent: Monday, January 22, 2001 12:25 PM Subject: Re: Kolb-List: Mvc-029s > > It didn't come thru for me, Howard. Nothing to open. 'Tis truth, > there's a lot of ways to get good pictures, and good effects. My aim > was to some of those starting out, or unsure, and kind of give a basic > starting point. Then too, I'm not a pro either, just a hobbyist, but I sure > have fun...............and spend lotsa money on my toys. > Big Lar. > > ----- Original Message ----- > From: "Howard Ping" <howard.ping(at)gte.net> > To: > Sent: Monday, January 22, 2001 10:32 AM > Subject: Kolb-List: Mvc-029s > > > > > > Sometimes you can shoot into the sun, > > and come out with a decent shot. This > > was on a 35mm print and I shot it with a > > digital so I've lost some of the quality. > > I'm flying my FS2 over the Bluegrass. > > Howard > > Somerset,KY > > Mvc-029s > > > > > > ________________________________________________________________________________
From: TAILDRAGGER503(at)aol.com
Date: Jan 22, 2001
Subject: Re: SOLO/GARY R. VOIGT---MINNESOTA
Congradulations ! DAVE FS11 ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Fabric
Date: Jan 22, 2001
I'm a little confused about the wing rib fabric rivets. I think my main problem is getting rid of pre-conceived notions. 1st, on page 55, it says the fabric is rivetted to the main ribs and false ribs, on the BOTTOM of the wing. The bottom ?? Thought that was a positive pressure area ?? The whole bottom ?? Front to back ?? Then it says, on top of the wing, rivets go aft of the center of the main spar on the straight section of the ribs. OK, but how far ?? All the way to the rear spar ?? Confused Lar. ________________________________________________________________________________
Date: Jan 22, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fabric
Lar: Secures and stabilizes the fabric on the bottom. Keeps the fabric from lifting on the top. Rivet to the rear end of the top and bottom rib tube. john h ________________________________________________________________________________
From: "MIKE HOUSEWERT" <mhousewert(at)earthlink.net>
Subject: Re: Mvc-029s
Date: Jan 22, 2001
Lar, Here is mine. Mike H. ----- Original Message ----- From: "larrybiglar" <larrybiglar(at)email.msn.com> Sent: Monday, January 22, 2001 3:39 PM Subject: Re: Kolb-List: Mvc-029s > > Could I ask everyone to re-send their website URL's ?? I've started a > separate, dedicated file just for those. Half of those I've saved I can't > find, and I didn't save some I should have. Thanks. > Lar. > > ----- Original Message ----- > From: "larrybiglar" <larrybiglar(at)email.msn.com> > To: > Sent: Monday, January 22, 2001 12:25 PM > Subject: Re: Kolb-List: Mvc-029s > > > > > > It didn't come thru for me, Howard. Nothing to open. 'Tis > truth, > > there's a lot of ways to get good pictures, and good effects. My > aim > > was to some of those starting out, or unsure, and kind of give a basic > > starting point. Then too, I'm not a pro either, just a hobbyist, but I > sure > > have fun...............and spend lotsa money on my toys. > > Big Lar. > > > > ----- Original Message ----- > > From: "Howard Ping" <howard.ping(at)gte.net> > > To: > > Sent: Monday, January 22, 2001 10:32 AM > > Subject: Kolb-List: Mvc-029s > > > > > > > > > > Sometimes you can shoot into the sun, > > > and come out with a decent shot. This > > > was on a 35mm print and I shot it with a > > > digital so I've lost some of the quality. > > > I'm flying my FS2 over the Bluegrass. > > > Howard > > > Somerset,KY > > > Mvc-029s > > > > > > > > > > > > ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: Fabric
Date: Jan 22, 2001
Lar, Yes, all the way to the rear spar. Riveting the bottom fabric is necessary even for those of us who who don't fly upside down ;-o The rivets do more than keep the fabric pulled tight to the ribs, they also keep the ribs in column by attachment to the fabric. It creates a mutually dependent system of the ribs holding the fabric to the correct shape and also the fabric keeping the ribs in column. Dennis -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of larrybiglar Sent: Monday, January 22, 2001 4:49 PM Subject: Kolb-List: Fabric I'm a little confused about the wing rib fabric rivets. I think my main problem is getting rid of pre-conceived notions. 1st, on page 55, it says the fabric is rivetted to the main ribs and false ribs, on the BOTTOM of the wing. The bottom ?? Thought that was a positive pressure area ?? The whole bottom ?? Front to back ?? Then it says, on top of the wing, rivets go aft of the center of the main spar on the straight section of the ribs. OK, but how far ?? All the way to the rear spar ?? Confused Lar. ________________________________________________________________________________
From: "dama" <dama(at)mindspring.com>
Subject: Re: Fabric Rivets
Date: Jan 22, 2001
Also, with that load pushing on the bottom of the wing, you will see the fabric scalloping between the bottom false ribs and be glad that you have something holding that fabric on. Kip Laurie Atlanta Firestar II 45 hours since 09/00 ----- Original Message ----- From: John Hauck <hawk36(at)mindspring.com> Sent: Monday, January 22, 2001 4:47 PM Subject: Re: Kolb-List: Fabric > > Lar: > > Secures and stabilizes the fabric on the bottom. Keeps the > fabric from lifting on the top. Rivet to the rear end of the > top and bottom rib tube. > > john h > > ________________________________________________________________________________
From: "INFO" <info(at)aircrafttechsupport.com>
Subject: Fabric rib rivet holes
Date: Jan 22, 2001
OK, its time to get on the list and ask questions. 2/ Should the holes for the fabric holding rivets be done last, or while doing the initial assembly, I think it can wait until everything else is riveted together. Frank, there is a rib fabric rivet hole drilling fixture included in the fabric kit. You should drill these holes before you put the fabric on, if you try to after, you will catch the fabric with the drill, & make a mess. Also, be sure to use a #30 drill (included with the fixture), not a 1/8th. The #30 is slightly larger by .003in., making the rivet pulling easier. Thanks, Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com www.aircrafttechsupport.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
From: "Duncan McBride" <duncan.mcbride(at)worldnet.att.net>
Subject: Re: Fabric
Date: Jan 22, 2001
Some of the most tedious jobs in anticipation actually end up being some of the most satisfying tasks in retrospect. I thought about it for a while, and stumbled upon a way of clipping a line from the root rib to the tip, offset by the displacement of the drilling jig I got from Jim Miller. Then I drilled a row of holes, moved the line and drilled another. Ended up being a satisfying day, getting the wing frames perfectly ready for covering. Had to remember that when it came time to melt all the holes for the rivets. Have any of you started thinking about the next plane you'd like to build? Sometimes I daydream about cutting capstrips and building classic wooden wing ribs, gluing one up every night and cracking it loose from the jig in the morning, too impatient to wait until I get home from work I'm really looking forward to flying my Mark III, but a part of me will be sad to see the project finished.... ----- Original Message ----- From: "Dennis Souder" <flykolb(at)epix.net> Sent: Monday, January 22, 2001 6:20 PM Subject: RE: Kolb-List: Fabric > > Lar, > > Yes, all the way to the rear spar. Riveting the bottom fabric is necessary > even for those of us who who don't fly upside down ;-o > > The rivets do more than keep the fabric pulled tight to the ribs, they also > keep the ribs in column by attachment to the fabric. It creates a mutually > dependent system of the ribs holding the fabric to the correct shape and > also the fabric keeping the ribs in column. > > Dennis > > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of larrybiglar > Sent: Monday, January 22, 2001 4:49 PM > To: Kolb > Subject: Kolb-List: Fabric > > > I'm a little confused about the wing rib fabric rivets. I think my main > problem is getting rid of pre-conceived notions. 1st, on page 55, it > says the fabric is rivetted to the main ribs and false ribs, on the > BOTTOM of the wing. The bottom ?? Thought that was a positive pressure > area ?? The whole bottom ?? Front to back ?? Then it says, on top > of the wing, rivets go aft of the center of the main spar on the > straight section of the ribs. OK, but how far ?? All the way to the > rear spar ?? Confused Lar. > > ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jan 22, 2001
Subject: Re: Fabric rib rivet holes
The nasty part of rivet holes for fabric are all the shavings from boring the holes. Even if you turn and shake the wing assy. after you drill all those holes, some tiny little sharp things end up poking tiny little holes in your fabric. I have no clue how you could get all of them out with the fabric already in place. I suggest you drill them before the fabric and be extremely careful blowing out the tubes with compressed air and plugging the open ends of the rib tubes with cotton or cloth before covering. ________________________________________________________________________________
Date: Jan 22, 2001
From: b young <byoung(at)brigham.net>
Subject: Re: Kolb-List Digest: 31 Msgs - 01/21/01
"Gary r. voigt" may every flight be this happy. remember takeoff are optional..... landings are mandatory. boyd ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Mvc-029s
Date: Jan 22, 2001
That's email, I need the websites. Lar. ----- Original Message ----- From: "MIKE HOUSEWERT" <mhousewert(at)earthlink.net> Sent: Monday, January 22, 2001 2:48 PM Subject: Re: Kolb-List: Mvc-029s > > Lar, > Here is mine. > > Mike H. > ----- Original Message ----- > From: "larrybiglar" <larrybiglar(at)email.msn.com> > To: > Sent: Monday, January 22, 2001 3:39 PM > Subject: Re: Kolb-List: Mvc-029s > > > > > > Could I ask everyone to re-send their website URL's ?? I've started a > > separate, dedicated file just for those. Half of those I've saved I can't > > find, and I didn't save some I should have. Thanks. > > Lar. > > > > ----- Original Message ----- > > From: "larrybiglar" <larrybiglar(at)email.msn.com> > > To: > > Sent: Monday, January 22, 2001 12:25 PM > > Subject: Re: Kolb-List: Mvc-029s > > > > > > > > > > > It didn't come thru for me, Howard. Nothing to open. 'Tis > > truth, > > > there's a lot of ways to get good pictures, and good effects. My > > aim > > > was to some of those starting out, or unsure, and kind of give a basic > > > starting point. Then too, I'm not a pro either, just a hobbyist, but I > > sure > > > have fun...............and spend lotsa money on my toys. > > > Big Lar. > > > > > > ----- Original Message ----- > > > From: "Howard Ping" <howard.ping(at)gte.net> > > > To: > > > Sent: Monday, January 22, 2001 10:32 AM > > > Subject: Kolb-List: Mvc-029s > > > > > > > > > > > > > > Sometimes you can shoot into the sun, > > > > and come out with a decent shot. This > > > > was on a 35mm print and I shot it with a > > > > digital so I've lost some of the quality. > > > > I'm flying my FS2 over the Bluegrass. > > > > Howard > > > > Somerset,KY > > > > Mvc-029s > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Fabric rib rivet holes
Date: Jan 23, 2001
How do you recommend holding that little jig ?? I found out today that fingers aren't enuf, and I messed up several holes; one very badly. May need to replace the tube. Lar. ----- Original Message ----- From: "INFO" <info(at)aircrafttechsupport.com> Sent: Monday, January 22, 2001 4:22 PM Subject: Kolb-List: Fabric rib rivet holes > > > OK, its time to get on the list and ask questions. > > > 2/ Should the holes for the fabric holding rivets be done last, or while > doing the initial assembly, I think it can wait until everything else is > riveted together. > > Frank, there is a rib fabric rivet hole drilling fixture included in the > fabric kit. You should drill these holes before you put the fabric on, if > you try to after, you will catch the fabric with the drill, & make a mess. > > Also, be sure to use a #30 drill (included with the fixture), not a 1/8th. > The #30 is slightly larger by .003in., making the rivet pulling easier. > > Thanks, > Jim & Dondi Miller > Aircraft Technical Support, Inc. > Poly-Fiber & Ceconite Distributors > (Toll Free) (877) 877-3334 > Web Site: www.poly-fiber.com > www.aircrafttechsupport.com > E-mail: info(at)aircrafttechsupport.com > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Fabric
Date: Jan 23, 2001
I guess I'm a flyer, and not a builder. I wouldn't trade the experience of the last 4 yrs, and the people I've met for anything, but the thought of starting another one curls me up. It's been a grand experience, but I want the tarnation thing done, and go flying. Nuf's nuf ! ! ! Tired Lar. ----- Original Message ----- From: "Duncan McBride" <duncan.mcbride(at)worldnet.att.net> Sent: Monday, January 22, 2001 7:29 PM Subject: Re: Kolb-List: Fabric > > Some of the most tedious jobs in anticipation actually end up being some of > the most satisfying tasks in retrospect. I thought about it for a while, > and stumbled upon a way of clipping a line from the root rib to the tip, > offset by the displacement of the drilling jig I got from Jim Miller. Then > I drilled a row of holes, moved the line and drilled another. Ended up > being a satisfying day, getting the wing frames perfectly ready for > covering. Had to remember that when it came time to melt all the holes for > the rivets. > > Have any of you started thinking about the next plane you'd like to build? > Sometimes I daydream about cutting capstrips and building classic wooden> > > ________________________________________________________________________________
Date: Jan 23, 2001
From: John Jung <jrjung(at)execpc.com>
Subject: Re: Mvc-029s
Larry, I suggest that when you send a message like below, that you send it to only the person that needs to know, and not the 300 or so on the list. All of us have to read and delete for no reason other than you didn't take the time to copy and paste an address. To get a message back to just the one person, you can use "reply", but before hitting "send", remove the Kolb-list address and paste in the one persons address, which is in the copied message. John Jung larrybiglar wrote: > > That's email, I need the websites. Lar. ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jan 23, 2001
Subject: Re: Fabric rib rivet holes
Lar, Here is a picture on how I held the rib drilling jig. I replaced the small rod that came with the jig with a longer brazing rod that way the adjacent rib could help me hold the drill perpendicular to the rib, take a look. http://members.aol.com/FS2Kolb/178.jpg Will In a message dated 1/23/01 3:06:16 AM Eastern Standard Time, larrybiglar(at)email.msn.com writes: > How do you recommend holding that little jig ?? I found out today that > fingers aren't enuf, and I messed up several holes; one very badly. May > need to replace the tube. Lar. > > ----- Original Message ----- > From: "INFO" <info(at)aircrafttechsupport.com> > To: "Kolb List" > Sent: Monday, January 22, 2001 4:22 PM > Subject: Kolb-List: Fabric rib rivet holes > > > > > > > > > > OK, its time to get on the list and ask questions. > > > > > > 2/ Should the holes for the fabric holding rivets be done last, or while > > doing the initial assembly, I think it can wait until everything else is > > riveted together. > > > > Frank, there is a rib fabric rivet hole drilling fixture included in the > > fabric kit. You should drill these holes before you put the fabric on, if > > you try to after, you will catch the fabric with the drill, & make a mess. > > > > Also, be sure to use a #30 drill (included with the fixture), not a 1/8th. > > ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Website URL's
Date: Jan 23, 2001
For those of ya that are looking for a list of Kolb websites why don't you start at the TNK website which has a fairly extensive list. It's at http://www.tnkolbaircraft.com/builders.htm If you have a website that's not on that list then post the URL to this "list" and we'll save allot of Bandwidth... Jeremy "Hate doing things twice" Casey jrcasey(at)mindspring.com ________________________________________________________________________________
From: "Chris Sudlow" <suds77(at)earthlink.net>
Subject: Re: Fabric
Date: Jan 23, 2001
I'm feeling the same already. The 582 and mounts are on the way, have to do instruments & cover the cage, but am already thinking about an RV8 or 9. The wife says no way anymore planes are going to be built in the garage...it's going to cost me more jewelry or decorating or furniture or something... The predrilled RV's look like a lot of fun to build. I think I enjoyed the metal work on the Kolb the most, although once throught the learning curve, the fabric & paint was very satisfying work. Chris -----Original Message----- From: Duncan McBride <duncan.mcbride(at)worldnet.att.net> Date: Monday, January 22, 2001 9:45 PM Subject: Re: Kolb-List: Fabric > >Some of the most tedious jobs in anticipation actually end up being some of >the most satisfying tasks in retrospect. I thought about it for a while, >and stumbled upon a way of clipping a line from the root rib to the tip, >offset by the displacement of the drilling jig I got from Jim Miller. Then >I drilled a row of holes, moved the line and drilled another. Ended up >being a satisfying day, getting the wing frames perfectly ready for >covering. Had to remember that when it came time to melt all the holes for >the rivets. > >Have any of you started thinking about the next plane you'd like to build? >Sometimes I daydream about cutting capstrips and building classic wooden >wing ribs, gluing one up every night and cracking it loose from the jig in >the morning, too impatient to wait until I get home from work I'm really >looking forward to flying my Mark III, but a part of me will be sad to see >the project finished.... > >----- Original Message ----- >From: "Dennis Souder" <flykolb(at)epix.net> >To: >Sent: Monday, January 22, 2001 6:20 PM >Subject: RE: Kolb-List: Fabric > > >> >> Lar, >> >> Yes, all the way to the rear spar. Riveting the bottom fabric is >necessary >> even for those of us who who don't fly upside down ;-o >> >> The rivets do more than keep the fabric pulled tight to the ribs, they >also >> keep the ribs in column by attachment to the fabric. It creates a >mutually >> dependent system of the ribs holding the fabric to the correct shape and >> also the fabric keeping the ribs in column. >> >> Dennis >> >> -----Original Message----- >> From: owner-kolb-list-server(at)matronics.com >> [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of larrybiglar >> Sent: Monday, January 22, 2001 4:49 PM >> To: Kolb >> Subject: Kolb-List: Fabric >> >> >> >> I'm a little confused about the wing rib fabric rivets. I think my main >> problem is getting rid of pre-conceived notions. 1st, on page 55, it >> says the fabric is rivetted to the main ribs and false ribs, on the >> BOTTOM of the wing. The bottom ?? Thought that was a positive pressure >> area ?? The whole bottom ?? Front to back ?? Then it says, on top >> of the wing, rivets go aft of the center of the main spar on the >> straight section of the ribs. OK, but how far ?? All the way to the >> rear spar ?? Confused Lar. >> >> > > ________________________________________________________________________________
Date: Jan 23, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fabric rib rivet holes
> How do you recommend holding that little jig ?? I Lar. Lar and Gang: I don't use a jig to drill fabric rivet holes. I use a snap punch and a good sharp drill bit. If I take my time, pay attention to what I am doing, and don't tell myself I have another 10 zillion holes to drill, I can do a good job. john h ________________________________________________________________________________
From: "Chris Sudlow" <suds77(at)earthlink.net>
Subject: Re: Fabric rib rivet holes
Date: Jan 23, 2001
how about plugging the ribs with little pieces of cloth as suggested in the manual? the rivet heads get loose too. -----Original Message----- From: ZepRep251(at)aol.com <ZepRep251(at)aol.com> Date: Monday, January 22, 2001 9:51 PM Subject: Re: Kolb-List: Fabric rib rivet holes > >The nasty part of rivet holes for fabric are all the shavings from boring the >holes. Even if you turn and shake the wing assy. after you drill all those >holes, some tiny little sharp things end up poking tiny little holes in your >fabric. I have no clue how you could get all of them out with the fabric >already in place. I suggest you drill them before the fabric and be extremely >careful blowing out the tubes with compressed air and plugging the open ends >of the rib tubes with cotton or cloth before covering. > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Fabric rib rivet holes
Date: Jan 23, 2001
I'll send this to everyone, cause I think it's a lesson well learned. Should know better. Yesterday afternoon, I wanted to finish the rivet holes in the right wing, before I went to work at 3:00. I was hurrying ( ! ! ! ) and my fingers were sore from squeezing that jig. Shoulda walked away right then, but I'm StubBourne. Reached a little too far for one, and couldn't see it right. Drilled anyway, and got it way off center. Cussed, and moved the jig farther up to drill a new hole, and drilled it too close to the bad one. They join, and make a figure 8 hole. Doesn't seem practical to splice in a piece of tubing, and it looks like it might be possible to drill out the gusset rivets, and replace just the top of the rib. Oh Boy ! ! ! Disgusted Lar. ----- Original Message ----- From: "Chris Sudlow" <suds77(at)earthlink.net> Sent: Tuesday, January 23, 2001 7:39 AM Subject: Re: Kolb-List: Fabric rib rivet holes > > how about plugging the ribs with little pieces of cloth as suggested in the > manual? > > the rivet heads get loose too. > > > -----Original Message----- > From: ZepRep251(at)aol.com <ZepRep251(at)aol.com> > To: kolb-list(at)matronics.com > Date: Monday, January 22, 2001 9:51 PM > Subject: Re: Kolb-List: Fabric rib rivet holes > > > > > >The nasty part of rivet holes for fabric are all the shavings from boring > the > >holes. Even if you turn and shake the wing assy. after you drill all those > >holes, some tiny little sharp things end up poking tiny little holes in > your > >fabric. I have no clue how you could get all of them out with the fabric > >already in place. I suggest you drill them before the fabric and be > extremely > >careful blowing out the tubes with compressed air and plugging the open > ends > >of the rib tubes with cotton or cloth before covering. > > > > > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Fabric rib rivet holes
Date: Jan 23, 2001
Just exactly the way I was doing mine, Will. I bought my jig from Jim & Dondi, ( my kit didn't come with one.) and it came with a longer, very stiff rod that reachs the next rib. Maybe my bit wasn't sharp enuf or something, cause it really wanted to skate, and I really had to mash that jig, and watch the angle of the bit very carefully. See my other post to the List. Wiser Lar. ----- Original Message ----- From: <WillUribe(at)aol.com> Sent: Tuesday, January 23, 2001 4:55 AM Subject: Re: Kolb-List: Fabric rib rivet holes > > Lar, > Here is a picture on how I held the rib drilling jig. I replaced the small > rod that came with the jig with a longer brazing rod that way the adjacent > rib could help me hold the drill perpendicular to the rib, take a look. > http://members.aol.com/FS2Kolb/178.jpg > > Will > > In a message dated 1/23/01 3:06:16 AM Eastern Standard Time, > larrybiglar(at)email.msn.com writes: > > > > How do you recommend holding that little jig ?? I found out today that > > fingers aren't enuf, and I messed up several holes; one very badly. May > > need to replace the tube. Lar. > > > > ----- Original Message ----- > > From: "INFO" <info(at)aircrafttechsupport.com> > > To: "Kolb List" > > Sent: Monday, January 22, 2001 4:22 PM > > Subject: Kolb-List: Fabric rib rivet holes > > > > > > > > > > > > > > > > OK, its time to get on the list and ask questions. > > > > > > > > > 2/ Should the holes for the fabric holding rivets be done last, or while > > > doing the initial assembly, I think it can wait until everything else is > > > riveted together. > > > > > > Frank, there is a rib fabric rivet hole drilling fixture included in the > > > fabric kit. You should drill these holes before you put the fabric on, if > > > you try to after, you will catch the fabric with the drill, & make a mess. > > > > > > Also, be sure to use a #30 drill (included with the fixture), not a 1/8th. > > > > > ________________________________________________________________________________
Date: Jan 23, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Fabric rib rivet holes
Now you know why I prefer rib stitching... Richard Pike MKIII N420P (420ldPoops) > >I'll send this to everyone, cause I think it's a lesson well learned. >Should know better. Yesterday afternoon, I wanted to finish the >rivet holes in the right wing, before I went to work at 3:00. I was >hurrying ( ! ! ! ) and my fingers were sore from squeezing that jig. >Shoulda walked away right then, but I'm StubBourne. Reached a little too >far for one, and couldn't see it right. Drilled anyway, and got it way off >center. Cussed, and moved the jig farther up to drill a new hole, and >drilled it too close to the bad one. They join, and make a figure 8 hole. >Doesn't seem practical to splice in a piece of tubing, and it looks like it >might be possible to drill out the gusset rivets, and replace just the top >of the rib. Oh Boy ! ! ! Disgusted Lar. > >----- Original Message ----- >From: "Chris Sudlow" <suds77(at)earthlink.net> >To: >Sent: Tuesday, January 23, 2001 7:39 AM >Subject: Re: Kolb-List: Fabric rib rivet holes > > >> >> how about plugging the ribs with little pieces of cloth as suggested in >the >> manual? >> >> the rivet heads get loose too. >> >> >> -----Original Message----- >> From: ZepRep251(at)aol.com <ZepRep251(at)aol.com> >> To: kolb-list(at)matronics.com >> Date: Monday, January 22, 2001 9:51 PM >> Subject: Re: Kolb-List: Fabric rib rivet holes >> >> >> > >> >The nasty part of rivet holes for fabric are all the shavings from boring >> the >> >holes. Even if you turn and shake the wing assy. after you drill all >those >> >holes, some tiny little sharp things end up poking tiny little holes in >> your >> >fabric. I have no clue how you could get all of them out with the fabric >> >already in place. I suggest you drill them before the fabric and be >> extremely >> >careful blowing out the tubes with compressed air and plugging the open >> ends >> >of the rib tubes with cotton or cloth before covering. >> > >> > >> >> > > ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: Fw: Kolb Tail.
Date: Jan 23, 2001
Here is some correspondence I received off the list and wanted other opinions. ----- Original Message ----- From: Frank Ducker <FDucker(at)RampNet.com> Sent: Monday, January 22, 2001 9:04 PM Subject: Kolb Tail. Hi Clay, I wanted to contact you directly as it seems that you are coming across the exact issues I am finding on my kit. The "D" bracket does not make much sense to me on the trailing edge, unless it is designed to shear or something. I would have thought a gusset on the other side would be required as well. The plans and manual have errors in it so calling out three "D" brackets instead of two does not surprise me. Also is the small tubing going to lie against just the top surface? Or cross from top to bottom. I built like the plan showed and just put it against the top side. This is an issue on the elevator as well, where does the inner tube attach to the leading edge.? I'm sure putting a thicker wall inner tube in the trailing edge won't hurt, I would also do the same on the other side, just to make the loads balance evenly during flight. If you do get the answer about the "D" brackets please send me a note as I would also like to be enlightened. And I will do the same if I get the answer. Thanks Is there another forum beside this Kolb list your are referring to?? Regards Frank Ducker. My reply: " Dear Frank, I decided to make another gusset to fit on the opposite side of the "D" bracket on the trailing edge. I made it in the shape of a triangle (2" on each side) before riveting. I got an email from Bill Futrell and he didn't use the bracket at all and placed gussets on both sides. I don't think it matters where the small tubing is located in relation to the surface. I can't imagine that it would have any value in holding down or supporting the fabric in this area, but I could be wrong. The plans do show it being just under the fabric I was referring to the matronics list. I stumbled onto another list one time that had a spot for Kolbs, but there was no activity. It has been several months ago and I can't remember where it was located. Keep in touch, Clay Stuart" So does it matter where the 5/16th tube braces are in relation to the top or bottom of the horizontal stabilizer? Do they have any value in keeping the fabric from moving during flight? ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: Web site
Date: Jan 23, 2001
Big Lar, A great website. I have bookmarked it for future reference. I can appreciate all the time that it must have taken. First rate! I have a question. In your bending metal section you said: "Then rivetted my ribs to the TOPS of the trailing edges of the control sufaces, and bitterly regretted it later, when it came time to cover them. What a miserable job, wrapping all those little bumps. I really recommend following the tip to bend the end of the ribs, so that they fit INside the trailing edge tube. Leaves a smooth edge that's much easier to cover. I think it looks better too." I have built my horizontal stabilizers. Does your reference pertain to just the wings or should I be aware of something when building my elevators, vertical stabilizer and rudder? Thanks, Clay Stuart Danville Ky building Mark IIIXtra ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Fabric rib rivet holes
Date: Jan 23, 2001
Larry, Try JB Weld. fill the holes and redrill.... Geoff Thistlethwaite ----- Original Message ----- From: "larrybiglar" <larrybiglar(at)email.msn.com> Sent: Tuesday, January 23, 2001 10:28 AM Subject: Re: Kolb-List: Fabric rib rivet holes > > I'll send this to everyone, cause I think it's a lesson well learned. > Should know better. Yesterday afternoon, I wanted to finish the > rivet holes in the right wing, before I went to work at 3:00. I was > hurrying ( ! ! ! ) and my fingers were sore from squeezing that jig. > Shoulda walked away right then, but I'm StubBourne. Reached a little too > far for one, and couldn't see it right. Drilled anyway, and got it way off > center. Cussed, and moved the jig farther up to drill a new hole, and > drilled it too close to the bad one. They join, and make a figure 8 hole. > Doesn't seem practical to splice in a piece of tubing, and it looks like it > might be possible to drill out the gusset rivets, and replace just the top > of the rib. Oh Boy ! ! ! Disgusted Lar. > > ----- Original Message ----- > From: "Chris Sudlow" <suds77(at)earthlink.net> > To: > Sent: Tuesday, January 23, 2001 7:39 AM > Subject: Re: Kolb-List: Fabric rib rivet holes > > > > > > how about plugging the ribs with little pieces of cloth as suggested in > the > > manual? > > > > the rivet heads get loose too. > > > > > > -----Original Message----- > > From: ZepRep251(at)aol.com <ZepRep251(at)aol.com> > > To: kolb-list(at)matronics.com > > Date: Monday, January 22, 2001 9:51 PM > > Subject: Re: Kolb-List: Fabric rib rivet holes > > > > > > > > > >The nasty part of rivet holes for fabric are all the shavings from boring > > the > > >holes. Even if you turn and shake the wing assy. after you drill all > those > > >holes, some tiny little sharp things end up poking tiny little holes in > > your > > >fabric. I have no clue how you could get all of them out with the fabric > > >already in place. I suggest you drill them before the fabric and be > > extremely > > >careful blowing out the tubes with compressed air and plugging the open > > ends > > >of the rib tubes with cotton or cloth before covering. > > > > > > > > > > > > ________________________________________________________________________________
From: "Geoff Thistlethwaite" <geoffthis(at)worldnet.att.net>
Subject: Re: Web site
Date: Jan 23, 2001
Clay, I'm sure you'll get some good answers on this, but I'm trying to get my 2 cents in while I can.... When I built my rudder, elevators and ailerons, I used the bent tube method as detailed in one of the last pages of the plans. I liked the fact that the bumps don't show and it makes it easier to cover. Naturally I screwed a few of them up, and had to do them over. Keep the screwed up ones as you may find another place to use the 5/16th tubing. I ordered extra tubing. It is a little harder to do but I liked the look of the finished pieces. Have fun, Geoff Thistlethwaite ----- Original Message ----- From: "Clay Stuart" <cstuart(at)searnet.com> Sent: Tuesday, January 23, 2001 5:51 PM Subject: Kolb-List: Web site > > Big Lar, > > A great website. I have bookmarked it for future reference. I can > appreciate all the time that it must have taken. First rate! > > I have a question. In your bending metal section you said: > > "Then rivetted my ribs to the TOPS of the trailing edges of the control > sufaces, and bitterly regretted it later, when it came time to cover them. > What a miserable job, wrapping all those little bumps. I really recommend > following the tip to bend the end of the ribs, so that they fit INside the > trailing edge tube. Leaves a smooth edge that's much easier to cover. I > think it looks better too." > > I have built my horizontal stabilizers. Does your reference pertain to just > the wings or should I be aware of something when building my elevators, > vertical stabilizer and rudder? > > Thanks, > Clay Stuart > Danville Ky > building Mark IIIXtra > > ________________________________________________________________________________
Date: Jan 23, 2001
From: Woody <duesouth(at)govital.net>
Subject: Re: Fabric
> > >Have any of you started thinking about the next plane you'd like to build? >Sometimes I daydream about cutting capstrips and building classic wooden >wing ribs, Lets see now I have built and rebuilt a Kolb Flyer, Helped with an Ultra star, Built and rebuilt a Vector or two, Twinstar, 2 Mk111's and now I am rebuilding a Mk 111 (heavily modified). When that is done I have a replica Avro Arrow (Canadian Fighter Jet) under construction that I have to finish and also a Dragonfly sitting behind the hanger that needs some TLC. Hopefully when all my projects are done I will sit back for awhile and just fly. ________________________________________________________________________________
Date: Jan 23, 2001
From: Woody <duesouth(at)govital.net>
Subject: Re: Fabric rib rivet holes
> >Now you know why I prefer rib stitching... >Richard Pike >MKIII N420P (420ldPoops) Hey Lar Once you pull the tube off see how easy it is to break. Kinda scary. Thats why I am going to rib stitch also. I know Kolbs have been rivited for years without a failure but ..... ________________________________________________________________________________
Date: Jan 23, 2001
Subject: Re: Ski tracks from nowhere.
From: Bruce L Borg <blborg(at)juno.com>
Those ski tracks on your runway are from an Avid Flyer and a Titan. And the tracks to your hanger were ours trying to sneak a peek at the Firestar. We had been flying all day (250miles) first to Jewells , then to lake pepin , skimmed the ice down the river to past Winona , over the bluffs to your place, then to Brehms and home. A real nice day! Missed you at the meeting. Hope things are OK. Bruce ________________________________________________________________________________
From: "Mell" <kitplane(at)tradezone.com>
, ,
Subject: First Flight Profile
Date: Jan 23, 2001
Hi, When it was time for the first flight of our Glasair III, we were lucky enough to have the assistance of a NAASA test pilot. We came up with a first flight profile check list that some of you may be able to adapt to your first flight. Hope it helps. You can find it at this link. http://www.kitplaneforum.com/ubb/Forum29/HTML/000001.html Trip Mellinger Glasair III N196G ________________________________________________________________________________
Date: Jan 23, 2001
From: b young <byoung(at)brigham.net>
Subject: winter flying in the rocky mountains.
went flying this afternoon with a friend in a fisher horizon I and got some air to air shots of both planes and the snow covered mountains i call home. http://www.brigham.net/~byoung/snofly.html boyd ________________________________________________________________________________
From: "Guy Swenson" <guys(at)rrt.net>
Subject: Re: Web site
Date: Jan 24, 2001
Hi Clay, The manual calls for three "D" brackets and should say two. The Mark III Classic horizontal stabilizer had three. Adding a gusset to the other side isn't necessary, the HS's are quite strong and well built. I chose to put the 5/16 tubes on the what would be the bottom, on both sides, I don't know that it matters though. Just build it per the drawings, they are correct. Look on page 21 of your drawings "Method 2" "Alternate methods for attaching control surface ribs". This is the method I chose, it really turned out nice. Guy S. MK III Xtra Barnesville, MN -----Original Message----- From: Clay Stuart <cstuart(at)searnet.com> Date: Tuesday, January 23, 2001 4:46 PM Subject: Kolb-List: Web site > > > > ________________________________________________________________________________
From: "Kenny Broste" <spiritmoves(at)earthlink.net>
Subject: Re: Web site
Date: Jan 24, 2001
I'm building a Firestar, but what I believe you're referring to is the 5/16 cross members in the H. stab. They should be riveted close to the MIDDLE of the larger leading, trailing and inner edge tubing. (so as to protrude through the fabric as little as possible) The purpose of these is not so much for support as to keep the fabric on the surfaces from bowing together. In the back of the blueprints for the Firestar it describes three different ways to do these members in the stabilizers, rudder, and elevators. If I was to do it over I would use one of the other two methods (gussets or bending) It'll give a cleaner line on these surfaces. Ken ________________________________________________________________________________
From: owner-kolb-list-server(at)matronics.com
Date: Jan 24, 2001
Subject: mountain bike brakes
The current issue (Feb) of Mountain Bike magazine has a pretty good review of light weight disk brakes. There is info on line at: http://rodalepress7.cam-colo.bbnplanet.com/rodale/publish/componentfinder/ss.asp?FAM=Brakes Wally Hofmann Wickenburg, Arizona ________________________________________________________________________________
Date: Jan 24, 2001
From: slyck <slyck(at)frontiernet.net>
Subject: tailwheel?
Hi group, food for thought....RZCruiser ($159.99) new surfboard-shaped scooter with 150 mm diameter wheels. tailwheels anyone? BB ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: Gussets
Date: Jan 24, 2001
I have found an easy way to make gussets. I have aviation shears and a paper cutter as someone suggested, but the easiest way I discovered was to take a heavy duty utility knife, score the aluminum a half a dozen times with a very hard stroke and then break the aluminum (.032) over the edge of a table. No bent corners, just a very flat piece of metal. Quickly touch up the edges with the disc/belt sander and done. By the way, I have finished the horizontal stabilizers (except covering) and I have logged about 26 hours. Is that about average? Am I 5% finished yet? I doubt it. Clay Stuart Danville KY building Mark IIIXtra ________________________________________________________________________________
Date: Jan 24, 2001
From: Woody <duesouth(at)govital.net>
Subject: Re: Fabric
> >Woody, > >When was/is the divorce???{:-) The bimbo took a hike last year. Just me and the kids now. I get to bring them up right and appreciate the finer things in life like flying and adventure. :) AIDS had nothing to do with it. (Aviation induced divorce syndrome) ________________________________________________________________________________
From: "Alan Lay" <rv6builder(at)earthlink.net>
Subject: Nearby Firestar II
Date: Jan 24, 2001
Hello all, I have purchased a newly built Firestar II. It is near Spokane, WA, while I live near West Palm Beach in South Florida. I hope to go get it fairly soon, bringing it home in the back of U-Haul truck. I am modifying a small boat trailer to carry this plane to and from the airport. Are there any Firestar II owners nearby that would let me come and take measurements for my trailer? Any suggestions on what should or should not be on my trailer? Also, I searched the archives for pictures of trailers, but found very few. Anyone have pictures that they could e-mail me? Thanks, Alan ________________________________________________________________________________
From: jbrooks(at)dialpoint.net (John Brooks)
Date: Jan 25, 2001
Subject: Re: Kolb-List Digest: 10 Msgs - 01/24/01
When you have the entire airframe built and the flight controls rigged but no covering done, you are about half done! John ________________________________________________________________________________
Date: Jan 25, 2001
From: Julian Warren <jgw300(at)webolium.com>
Subject: Kolb Mark III Xtra
I thought I would keep everyone posted. My Xtra was ordered 10/30/2000 and when I spoke with Sue today by phone she said it was going to be shipped the first of next week. There was a holdup about 10 days ago because the small tubing order had not arrived. She assured me there would be a packing slip listing all tubing in that part of the shipment, and a separate packing slip for each box that is to come by UPS. She promised no more than EIGHT WEEKS before shipment is made on Kit #2. That is acceptable, but I'm getting to old to wait three months for a 6-8 week shipment. Every day counts! (Just kidding Lar) Julian Warren Eugene, Oregon ________________________________________________________________________________
From: "Thumb" <Bill-Jo(at)prodigy.net>
Subject: Re: Kolb Mark III Xtra
Date: Jan 25, 2001
Julian you hang there, I think the Extra is the best plane out there and it will be worth the wait. I had to wait for mine longer than I wanted to but I am glad I did and I'm sure you will be too. Bill Futrell Garden City Mich Mk111Extra Do not archine ----- Original Message ----- From: Julian Warren <jgw300(at)webolium.com> Sent: Thursday, January 25, 2001 12:45 PM Subject: Kolb-List: Kolb Mark III Xtra > > I thought I would keep everyone posted. My Xtra was ordered 10/30/2000 > and when I spoke with Sue today by phone she said it was going to be > shipped the first of next week. There was a holdup about 10 days ago > because the small tubing order had not arrived. She assured me there > would be a packing slip listing all tubing in that part of the shipment, > and a separate packing slip for each box that is to come by UPS. > > She promised no more than EIGHT WEEKS before shipment is made on Kit > #2. That is acceptable, but I'm getting to old to wait three months for > a 6-8 week shipment. Every day counts! > (Just kidding Lar) > > Julian Warren > Eugene, Oregon > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Kolb Mark III Xtra
Date: Jan 25, 2001
Don't be pickin' on me Julian. You'll prob'ly be finished before me, the rate I've been going. Lar. ----- Original Message ----- From: "Julian Warren" <jgw300(at)webolium.com> Sent: Thursday, January 25, 2001 12:45 PM Subject: Kolb-List: Kolb Mark III Xtra > > I thought I would keep everyone posted. My Xtra was ordered 10/30/2000 > and when I spoke with Sue today by phone she said it was going to be > shipped the first of next week. There was a holdup about 10 days ago > because the small tubing order had not arrived. She assured me there > would be a packing slip listing all tubing in that part of the shipment, > and a separate packing slip for each box that is to come by UPS. > > She promised no more than EIGHT WEEKS before shipment is made on Kit > #2. That is acceptable, but I'm getting to old to wait three months for > a 6-8 week shipment. Every day counts! > (Just kidding Lar) > > Julian Warren > Eugene, Oregon > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Fw: Rivets.
Date: Jan 25, 2001
I couldn't get this sent last night, so let's try again today. I think I got the ISP problem sorted out. Since I wrote the message below, I went ahead and injected that thing with epoxy, and it's curing now. Tomorrow morning I'll give it heck. A local veterinarian is an EAA member, and gave me a plastic syringe with a very thin, curved tip on it. No metal. So, I trimmed it back to the right size for my messed up holes, loaded it with epoxy, and did it ever work slick. Finer than quarter sawn frog hair. :-) Also finished up the rest of the holes on that wing today, with the method below. Works great. Big Lar. ----- Original Message ----- From: larrybiglar Sent: Wednesday, January 24, 2001 6:36 PM Subject: Rivets. Good news ! ! ! Did a little experimenting after work today, and found that the 'wing rib rivet hole jig' can be held solidly, and easily with a spring "Pony" clamp. It was getting dark, but did 9 holes quickly and accurately with little effort, and no hassle. I also played with the figure 8 hole I did the other day, and opened it up a bit, then did some 'careful', but fairly strong twisting and bending on it, with my big meat hooks. Supported by the rest of the structure, it seems pretty rigid. I'm going to go around tomorrow, and see if I can't find one of those plastic syringe things for putting glue into small corners, etc. Then I'll drill a piece of scrap to copy the boo-boo, and inject it for about an inch on each side with some of that monster epoxy I still have in the freezer. JB Weld is too thick and heavy for this, but the stuff I have sets up like granite, pretty quickly. After it's fully cured, I'll do some "tests to destruction" on it, and if all goes well, I'll do a repair on the rib. Big Lar. ________________________________________________________________________________
From: TAILDRAGGER503(at)aol.com
Date: Jan 25, 2001
Subject: Re: Kolb Mark III Xtra
TAKE YOUR SWEET OLD TIME,IT WILL COME OUT BETTER.THERE IS NOTHING WORSE THAN A RUSH JOB.RELAX AND ENJOY BUILDING YOUR NEW BIRD. DAVE FS II ________________________________________________________________________________
From: "dama" <dama(at)mindspring.com>
Subject: Lake Charles LA
Date: Jan 25, 2001
I will be in Lake Charles LA overnight Saturday. Any Kolbs in the area? Kip Laurie Firestar II Atlanta N111KX ________________________________________________________________________________
Date: Jan 25, 2001
From: WILLIAM D BRADSHAW <PIPERJ5(at)shtc.net>
Subject: Fabric rib rivet holes
> Now you know why I prefer rib stitching... > Richard Pike > MKIII N420P (420ldPoops Like Richard I didn't like the idea of drilling all those1/8'' holes in the 5/16''rib tubing. I couldn't figure how to rib stitch the places where you can only get to one side of the rib, so I decided to go with screws . I drilled 3/32'' holes and secured the fabric with # 4 x 1/4 ss truss head screws. The holes were easy to drill, and if I have to recover I should be able to reuse the screws. Danny Bradshaw McBee S. C. Firestar, 503, EIS, IVO 2 blade, 25 hrs. ________________________________________________________________________________
Date: Jan 25, 2001
From: Julian Warren <jgw300(at)webolium.com>
Subject: Wing rib rivets
Has anyone ever used the "Martin Fabric Clips" to secure fabric to the metal ribs and control surfaces. It is FAA approved for several Certified Aircraft. I have done rib stitching and it was not difficult to learn. Julian Warren Eugene, Oregon ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jan 25, 2001
Subject: Re: Fabric rib rivet holes
Lar you may have already got an answer about the jig, but I used a piece of aluminum 1/4 in thick and 2 in. wide and long enough to lay across two ribs. Grind two groves across the 2 in width far apart as the ribs are supposed to be so the groves cradle the ribs and always keep the bar straight. Drill your pilot hole in the bottom of groove in the center of the bar. I hope I explained that understandably.G.Aman FS2 ________________________________________________________________________________
Date: Jan 25, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fabric rib rivet holes
Dear Kolb Airplane Builders: I have been following this thread, reference drilling 1/8" holes in 5/16" X .028 wall 6061 T6 Aluminum, with a lot of interest. I just returned from my buddy Bill Griffin's shop in Montgomery, Alabama, where he is rebuilding his Corbin Baby Ace, Firestar, and doing the initial build of a MK III. We discussed the current problem stated above. The conclusion we came to was, "Where's the problem?" I ask this question? How many 1/8" holes are required to be drilled in 5/6" tubing in Kolb aircraft kits other than the wing ribs? Just a WAG, probably close to a zillion. Some of these 1/8" holes are drilled in even smaller tubing, 1/4". A bunch of them too. Did you all have all these problems before you got to the rib fabric rivet holes? or did this problem exist all the way through the building process? A few days ago I posted a msg to the List stating I don't use a drill bit jig, but a snap punch, a good sharp bit, don't try to force it, and take my time. Once in a while a bit will slip off the tube when I get in a BAH (big a__ hurry). No problem unless it gets me in the finger. That hurts and I have the scars to prove it. I prefer using fabric rivets over other suggested methods of mechanically fastening the fabric to the ribs. It is fast, simple, and not nearly as difficult as some of us are making it out to be. I think an important factor is, IT WORKS! In the very near future I will be drilling out the fabric rivets in my MK III wings, pulling the old fabric and recovering. I am not looking forward to the task, but it is doable and I have done it before. Take care, john h (trying not to make a mountain out of a "fabric rivet hole." ________________________________________________________________________________
From: "Howard Ping" <howard.ping(at)gte.net>
Subject: Fw: Last reminder: BUG Seminar tomorrow!
Date: Jan 26, 2001
> > Tomorrow is the 2001 BUG Safety Seminar. > > Watch it online in Real Video, or better yet, attend in person in > Lexington, Kentucky. Win your share of more than $1000 worth of prizes! > > For all the details, go to: > > www.BluegrassUltralightGroup.org > > > -dave > > -- > David Hempy > Internet Database Administrator > Kentucky Educational Television > -- (859)258-7164 -- (800)333-9764 > > > ______________________________________________________________ > This message brought to you by the Bluegrass Ultralight Group! > For info, send mail to BUG-request(at)dlmail.ket.org or visit: http://www.cvb-1.com/BUG/ ________________________________________________________________________________
From: "INFO" <info(at)aircrafttechsupport.com>
Subject: Answers to some fabric questions..........
Date: Jan 26, 2001
Hi, Kolbers... Here's some answers to some of the fabric questions you guys have had in the last few days: Danny Bradshaw wrote: "I couldn't figure how to rib stitch the places where you can only get to one side of the rib, so I decided to go with screws . I drilled 3/32'' holes and secured the fabric with # 4 x 1/4 ss truss head screws. The holes were easy to drill, and if I have to recover I should be able to reuse the screws." ****Give us a call, Jim has a technique for stitching only one side of a rib that would be easier to explain over the phone. Julian Warren asked: "Has anyone ever used the "Martin Fabric Clips" to secure fabric to the metal ribs and control surfaces. It is FAA approved for several Certified Aircraft. I have done rib stitching and it was not difficult to learn." ****Martin Fabric clips come with a three inch spacing. The problem with using these on the Kolb is that each "tooth" on the Martin clip protrudes 1/2 inch, and the ID of the tubing is much less than this. John Hauck wrote: "I have been following this thread, reference drilling 1/8" holes in 5/16" X .028 wall 6061 T6 Aluminum, with a lot of interest." ****John, If we didn't send you a fabric rib rivet tool, let us know, & we will. This tool is designed by and built by Steve Green, who, by the way, just flew his Kolb for the first time very recently........CONGRATS, Steve!!!! Steve- if you're lurking on the list, we've found that the rod you furnish with the tool is the right length for the Mk III, but is too short for the Firestar, due to the greater rib spacing. Would you mind furnishing us with some longer ones? Would someone measure the rib spacing on the Firestar for us? ****John, ******very important: use a #30 drill for the rivet holes, it's .003 larger. If you use a 1/8 drill, the rivets will hang up on the hole, & will not pull down to the fabric when you squeeze it. Thanks, Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com www.aircrafttechsupport.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
Date: Jan 26, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Answers to some fabric questions..........
> ****John, If we didn't send you a fabric rib rivet tool, let us know, & we > will. This tool is designed by and built by Steve Green, who, by the way, > just flew his Kolb for the first time very recently........CONGRATS, > ****John, ******very important: use a #30 drill for the rivet holes, it's > .003 larger. If you use a 1/8 drill, the rivets will hang up on the hole, & > will not pull down to the fabric when you squeeze it. > > Thanks, > Jim & Dondi Miller > Aircraft Technical Support, Inc. > Poly-Fiber & Ceconite Distributors > (Toll Free) (877) 877-3334 > Web Site: www.poly-fiber.com > www.aircrafttechsupport.com > E-mail: info(at)aircrafttechsupport.com Jim, Dondi, and Kolbers: Thanks a lot for the info. I feel like a dinosaur. It has been 8 years since I have gotten "down and dirty" with fabric, coatings and paint. I am sure there has been a lot of new techniques and ideas discovered since the last time I did any paint and fabric work. I need all the help I can get. I appreciate you all following the Kolb List, jumping in and helping us out the way you do. A little of your time goes a long way in saving us time by showing us how to do it right. BTW: The old Stitts Manual was good, but this new Polyfiber Manual you all sent me is a great improvement over it. Somebody spent a lot of time to develope it at my level. Please send me a wing rib rivet jig. Thanks. john h ________________________________________________________________________________
From: "john todd" <toddatlucile(at)alltel.net>
Subject: Re: Drilling Ribs for fabric rivets.
Date: Jan 26, 2001
I have built an 86 Firestar and an 87 Mark II. On the prints and in the instructions from Homer and Dennis there was directions on how to fabricate a rib drilling jig for drilling the rivet holes after the fabric and reinforcing tape are put on and the fabric was shrunk. It worked very well. If anyone on the list is interested in it send me an e mail direct and I will send a digital picture of it by email. John Todd Firestar #30 ________________________________________________________________________________
Date: Jan 26, 2001
From: Bill Redfield <redfield(at)bitstorm.net>
Subject: Re: Fw: Last reminder: BUG Seminar tomorrow!
Do not send this stuff to me anymore. Howard Ping wrote: > > > > > Tomorrow is the 2001 BUG Safety Seminar. > > > > Watch it online in Real Video, or better yet, attend in person in > > Lexington, Kentucky. Win your share of more than $1000 worth of prizes! > > > > For all the details, go to: > > > > www.BluegrassUltralightGroup.org > > > > > > -dave > > > > -- > > David Hempy > > Internet Database Administrator > > Kentucky Educational Television > > -- (859)258-7164 -- (800)333-9764 > > > > > > ______________________________________________________________ > > This message brought to you by the Bluegrass Ultralight Group! > > For info, send mail to BUG-request(at)dlmail.ket.org or visit: > http://www.cvb-1.com/BUG/ > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Answers to some fabric questions..........
Date: Jan 26, 2001
Awwww, Jim.............don't tell us this now. I just finished drilling umpteen dozen 1/8" holes in my right wing, and have the left prepped, ready to drill. Horrified Lar. ----- Original Message ----- From: "INFO" <info(at)aircrafttechsupport.com> Sent: Friday, January 26, 2001 2:20 PM Subject: Kolb-List: Answers to some fabric questions.......... ******very important: use a #30 drill for the rivet holes, it's > .003 larger. If you use a 1/8 drill, the rivets will hang up on the hole, & > will not pull down to the fabric when you squeeze it. > > > Thanks, > Jim & Dondi Miller > Aircraft Technical Support, Inc. > Poly-Fiber & Ceconite Distributors > (Toll Free) (877) 877-3334 > Web Site: www.poly-fiber.com > www.aircrafttechsupport.com > E-mail: info(at)aircrafttechsupport.com > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Fabric rib rivet holes
Date: Jan 26, 2001
My impression, or understanding of the List has always been that of a "forum" to share ideas, and help each other avoid mistakes, and do a little better job. This was my intent when I told the List about a problem I had with ONE hole, asked for ideas in repairing it, mentioned my ideas for repairing it, and then, finally, what I had decided upon, as well as how to avoid the problem to begin with. Others chose to comment back in a similar vein. Doesn't seem to me to be a major problem. Many other experienced people, including some on the List have looked at the construction of Vamoose, and all have been very complimentary. Haven't seen any 1/4" tubing on mine, that I recall, but if you're drilling dozens of accurate holes in 5/16" tubing freehand, more power to you. Most of us mortals appreciate the added accuracy and security of a jig. Big Lar. ----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> Sent: Thursday, January 25, 2001 9:44 PM Subject: Re: Kolb-List: Fabric rib rivet holes > > Dear Kolb Airplane Builders: > > I have been following this thread, reference drilling 1/8" > holes in 5/16" X .028 wall 6061 T6 Aluminum, with a lot of > interest. > > I just returned from my buddy Bill Griffin's shop in > Montgomery, Alabama, where he is rebuilding his Corbin Baby > Ace, Firestar, and doing the initial build of a MK III. We > discussed the current problem stated above. The conclusion > we came to was, "Where's the problem?" > > I ask this question? How many 1/8" holes are required to be > drilled in 5/6" tubing in Kolb aircraft kits other than the > wing ribs? Just a WAG, probably close to a zillion. Some > of these 1/8" holes are drilled in even smaller tubing, > 1/4". A bunch of them too. Did you all have all these > problems before you got to the rib fabric rivet holes? or > did this problem exist all the way through the building > process? > > A few days ago I posted a msg to the List stating I don't > use a drill bit jig, but a snap punch, a good sharp bit, > don't try to force it, and take my time. Once in a while a > bit will slip off the tube when I get in a BAH (big a__ > hurry). No problem unless it gets me in the finger. That > hurts and I have the scars to prove it. > > I prefer using fabric rivets over other suggested methods of > mechanically fastening the fabric to the ribs. It is fast, > simple, and not nearly as difficult as some of us are making > it out to be. I think an important factor is, IT WORKS! > > In the very near future I will be drilling out the fabric > rivets in my MK III wings, pulling the old fabric and > recovering. I am not looking forward to the task, but it is > doable and I have done it before. > > Take care, > > john h (trying not to make a mountain out of a "fabric rivet > hole." > > ________________________________________________________________________________
Date: Jan 26, 2001
From: b young <byoung(at)brigham.net>
"kolb-list(at)matronics.com"
Subject: hole jig
tell me what you think of this. take a piece of alum 1/4 to 1/2 inch thick a inch or so wide and 12 to 18 inches long drill 3 1/8 " holes equally spaced near 1 end. epoxy some 1/8 inch rod in the outer 2 holes. place the rods over tube to be drilled and twist so 1 1/8 rod touches each side of the tube. the center hole will be centered exactly over the center of the tube and the jig is thick enough to help align the drill bit. and with a little pressure (twisting) made easy by the long handle it wont slip. to mark the holes i took string and stretched it from wing root to wing tip and marked with a felt tip pen. i placed my jig over the mark till i could see it through the hole. piece of cake. and no holes in fingers. boyd ps if the holes are drilled through on an angle the handle is at a 90 deg to the rib to help keep it square.... i tried to draw it in 3 dimensions. kind of limited with keyboard graphics ______________________________________________ /______________________________________________/l l o l l l o l l l o l l l______________________________________________l/ ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Fw: Tubing
Date: Jan 26, 2001
Delete now, if you're not interested in holes in wing rib tubing ! ! ! OK Will, you asked for it, you got it, and so did everyone. Now you'll see what pore ol' Lar goes thru, just for you guys. The pic "Clamped" shows the easy way to hold that jig absolutely solid. ( Don't get crazy with it ) I drilled the whole rest of the wing nearly as fast as freehand, and nary a slip. Works Great ! ! ! http://www.flyingpics.homestead.com/files/07_-_clamped.jpg "Ready for Test" shows the test piece with filled and unfilled holes clamped across the damaged wing rib. The double hole in the rib shows in the background. http://www.flyingpics.homestead.com/files/08_-_ready_for_test.jpg "Unfilled - Broken" is what happened when I took the test piece by the ends, and bent it, trying to keep more or less even pressure on both holes, and with the holes on the outside of the curve. http://www.flyingpics.homestead.com/files/09_-_unfilled_broken.jpg "Both - Broken" shows the epoxy filled ( for an inch or more on each side of the hole ) hole after I put the broken end in a vice, and started pulling. It took a LOT more pressure than the unfilled hole, but broke before the undrilled tube was even stressed. Interestingly, after I dropped the film off, I got musing on this whole thing, and drilled a single hole in a length of scrap tubing. It broke ALMOST as easily as the double drilled piece. So...................good lesson. Don't worry about it ! ! ! http://www.flyingpics.homestead.com/files/10_-_both_broken.jpg Satisfied Lar. ________________________________________________________________________________
Date: Jan 26, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fabric rib rivet holes
Lar and other Kolbers: Sorry about that. Was not my intent to irritate you or anyone else on our List. Was mearly sharing my "earthly" ideas. > My impression, or understanding of the List has always been that of a > "forum" to share ideas, and help each other avoid mistakes, and do a little > better job. > Haven't seen any 1/4" tubing > on mine, that I recall, but if you're drilling dozens of accurate holes in > 5/16" tubing freehand, more power to you. Lar, May not be on your MK III. The plans I received with MK III SN: M3-011 show 1/4" 6061 tubing. Right off the bat, there is a piece used to stabalize the outboard aft corner of the wing. I think that 1/4 inch brace keeps the fabric from pulling the that corner of the wing out of shape, er sumthin. The Ultrastar and Firestar also used some 1/4". > Most of us mortals appreciate the > added accuracy and security of a jig. Big Lar. Jim and Dondi Miller are sending me a wing rib fabric rivet hole drilling jig. After experimenting with it a little, maybe I can throw out some more of my ideas. :-) Take care, john h ________________________________________________________________________________
From: "Jon" <jon(at)joncroke.com>
Subject: Fw: Last reminder: BUG Seminar tomorrow!
Date: Jan 26, 2001
> > ----- > > > > > > Do not send this stuff to me anymore. > > > > > > Howard Ping wrote: > > > > > > > > > > > > > > > > > Tomorrow is the 2001 BUG Safety Seminar. > > > > > > > Howard, THANK YOU for sending this invitation! This Seminar is located in the heart of Kolb country (70 mi from the factory) and I carefully examined the list of speakers that will be presenting tomorrow and recognized almost every one from Ultralight Flying magazine and our ultralight organizations. A very impressive panel indeed... and for FREE! Well, I left Green Bay, WI this morning for the seminar... and tonite I find myself in a hotel half way to Lexington, KY (300 mi from home, 300 mi to the seminar). I was driving thru a snow storm and my vehicle hit some black ice and it plunged into a ditch! I was extremely lucky to have sustained no personal injury and expect to get a tow truck tomorrow morning. Wont be able to make the seminar now, but was grateful for the opportunity to 'try'. Howard, look forward to meeting you next time... and thanks again for the invitation, which I think is more than apropriate for the Kolb community. from Renssalier, IN Jon ________________________________________________________________________________
Date: Jan 27, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fw: Tubing
> Whoops!!! > Make that two examples. > john h Sorry Gang: The other example of rib stitching failing was on a Sling Shot. Stitching let got on the aft inboard of the first two or three ribs on the left wing and a rib or two on the right wing. Probably cause: Not enough stitching in the area of the prop area. The fix: Replaced stitching with fabric rivets on the for four or so ribs each wing, inboard of course. Sorry I forgot that, but it is getting late at hauck's holler and I should not attempt to write emails when I am tired. Good night. john h ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Fabric rivet jig
Date: Jan 27, 2001
Some one asked about a longer rod that would reach across the ribs on a FireStar. I went to my local hardware store and bought a piece of 3/16 inch rod 36 inches long. Sanded it down a little and cut it to about 24 inches. It spans the ribs easily. I then used JB weld to make some inserts on two spring clamps. One clamps has a 5/16 half moon glued on to one jaw and the other jaw I left flat. This clamp holds the jig to the rib. The other clamp has a 5/16 half moon on one jaw and a 3/16 half moon set 90 degrees off of the 5/16 half moon on the other jaw. This clamp holds the 3/16 rod to the adjacent rib. I made these inserts by drilling some fiber board, then cutting them through the middle of the hole. The clamps that I use have the swivel jaws. I used JB weld to lock the jaws in place, using some scrap tubing to get the proper spacing. Took about 15 minutes to make and over night for the JB weld to set. Works great. Well worth the time. I get these clamps from Lowe's in sets of 14 for $9.95 so cost is not a factor. If I new how to include pictures, I would but computer illiterate you know, Ron Payne Gilbertsville, Ky Building FireStar II ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: bending tubing
Date: Jan 27, 2001
I am going to attempt to construct my elevators and rudder with the curved tubing method on the trailing edges. In my practice attempts, I have been unable to get a short 90 degree bend without some slight flattening of the tubing. The tubing is not kinking, but is maybe 1/16" wider (taller) in the curve as the elevator lies on the table. To me, it would appear that this would not weaken the tubing in this area, and if any difference, possibly make it stronger for up and down stresses, or in the case of the rudder, port and starboard pressures. What do you think? Probably of no consequence? I ordered the the tubing bender from Aircraft Spruce that Big Lar recommends on his website, only to realize it was only good up to 1/4" tubing. I have written him so he can correct his part number. I should have caught the error before I placed the order. I was able to take a 5/16" drill bit and channel out the 1/4" to fit the tubing, so I think I may still have the flattening anyway. I'll check out Harbour Freight today for another larger one. Clay Stuart Danville KY building Mark IIIXtra ________________________________________________________________________________
From: "Edward Steuber" <esteuber(at)rochester.rr.com>
Subject: HIPEC
Date: Jan 27, 2001
Here's the website for Hipec if anybody is interested....Ed Steuber http://www.agt.net/public/falconar/Hipec.htm ________________________________________________________________________________
Date: Jan 27, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: bending tubing
Agree. Probably of no consequence. Richard Pike MKIII N420P (420ldPoops) > >I am going to attempt to construct my elevators and rudder with the curved >tubing method on the trailing edges. In my practice attempts, I have been >unable to get a short 90 degree bend without some slight flattening of the >tubing. The tubing is not kinking, but is maybe 1/16" wider (taller) in the >curve as the elevator lies on the table. > > >To me, it would appear that this would not weaken the tubing in this area, >and if any difference, possibly make it stronger for up and down stresses, >or in the case of the rudder, port and starboard pressures. What do you >think? Probably of no consequence? ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Brakes
Date: Jan 27, 2001
I started assembling my main landing gear parts today. I have the heel drum brakes. The only drawing that could find any information as to orientation of the brake pad plate was on drawing number 19. This is a FireStar II. This drawing shows the ears on the plate facing forward with the cam arm at the rear of the wheel. This will result in the brake cable coming out of the brake housing to the front. That will leave the cable flapping in the breeze out in front of the landing gear leg. It will also be in the way when getting into or out of the plane. Any comments will be appreciated. I wanted to get this thing on its wheels today but I don't want to make a mistake and I can't talk to Kolb till Monday. Ron Payne Gilbertsville, Ky. ________________________________________________________________________________
Date: Jan 27, 2001
From: Bob Currie <bnb(at)erols.com>
Subject: Brakes
You can take the came lever arm of one brake plate and put it back on 180 degress from its original position. (The cam expands the brake pad moving in either direction You will have to bend the lever arm alittle to be the mirror image of the one on the other side.. This will give you a right and left plate with the cables coming in from the back. I am building a Firestare II and about halfway through the covering process. Bob Currie Hollywood Maryland ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: bending tubing
Date: Jan 27, 2001
Clay, I even checked the catalog, before I put that number on my site. I am very, very sorry, and is my face ever red ! ! ! Before I answered this, I went into my site and changed the number to the correct p/n # 368FH, so that I can say it's done, instead of maybe someday. ----- Original Message ----- From: "Clay Stuart" <cstuart(at)searnet.com> Sent: Saturday, January 27, 2001 6:17 AM Subject: Kolb-List: bending tubing > ? > > I ordered the the tubing bender from Aircraft Spruce that Big Lar recommends > on his website, only to realize it was only good up to 1/4" tubing. I have > written him so he can correct his part number. I should have caught the > error before I placed the order. I was able to take a 5/16" drill bit and > channel out the 1/4" to fit the tubing, so I think I may still have the > flattening anyway. I'll check out Harbour Freight today for another larger > one. > > Clay Stuart > Danville KY > building Mark IIIXtra > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Web Site
Date: Jan 27, 2001
While changing the tubing bender part no. on my site, I went ahead and added 4 more pages that I've been working on. I hope you enjoy them. Big Lar. http://www.biglar.homestead.com/larry ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Web Site
Date: Jan 27, 2001
You'd think, after all this time, that I'd remember my own address. Try this one.................... ----- Original Message ----- From: "larrybiglar" <larrybiglar(at)email.msn.com> Sent: Saturday, January 27, 2001 1:02 PM Subject: Kolb-List: Web Site > > While changing the tubing bender part no. on my site, I went ahead and > added 4 more pages that I've been working on. I hope you enjoy them. > Big Lar. > http://www.biglar.homestead.com/larry.html > > ________________________________________________________________________________
From: KHe1144783(at)aol.com
Date: Jan 27, 2001
Subject: Re: : Kolb-List:Hegar Wheels
I have Hegar 6 inch wheels and I understand that they have a "Tubeless Kit". I suppose it is an O-ring for the split rim but cant seem to locate Hegars website or a place that offers the "Kit". Anyone got a clue ? Id like to go tubeless. Kris ________________________________________________________________________________
Date: Jan 27, 2001
Subject: Re: : Kolb-List:Hegar Wheels
From: Robert L Doebler <robertdoebler(at)juno.com>
> > I have Hegar 6 inch wheels and I understand that they have a > "Tubeless Kit". > I suppose it is an O-ring for the split rim but cant seem to locate > Hegars > website or a place that offers the "Kit". Anyone got a clue ? Id > like to go > tubeless. Kris > > I got mine from LEAF Aircraft > > > > ________________________________________________________________________________
From: KHe1144783(at)aol.com
Date: Jan 28, 2001
Subject: Re: Aero Trainer Tires
Guys: Whats the differance between Aero Trainer Tires and say; Air Hawk tires ? The Air Hawk is $ 60.00 ea. and 4 ply. The Aero Trainer is $ 36.00 and 6 ply !! More confusing is that they are both McCreary brand. Am I missing something ? Im not a Rocket scientist------Butttttt. Kris ________________________________________________________________________________
Date: Jan 27, 2001
From: "Richard Neilsen" <neilsenr(at)state.mi.us>
Subject: Re: Answers to some fabric questions..........
I used a #30 drill for the whole air plane the rivets go in so much easer. For the fabric rivets in the wing it is much more important. You predrill all your holes, you put glue all around and some in the holes when installing the fabric, you then use a pencil tip soldering iron to form the hole in the fabric sometimes pushing more into these holes. Then you want to seat the fabric rivets as flush as possible to the fabric with the potential of fabric strands and glue in a already tight hole. You are pushing the rivets into a small tube already weakened by the hole and the taunt fabric sometimes pulling the same direction you are pushing to seat the rivet. No none of us want to hear the wining that BigLar would be doing if he bent a rib on a nearly completed wing. Rick Neilsen VW powered MKIII >>> larrybiglar(at)email.msn.com 01/26/01 08:03PM >>> Awwww, Jim.............don't tell us this now. I just finished drilling umpteen dozen 1/8" holes in my right wing, and have the left prepped, ready to drill. Horrified Lar. ----- Original Message ----- From: "INFO" <info(at)aircrafttechsupport.com> Sent: Friday, January 26, 2001 2:20 PM Subject: Kolb-List: Answers to some fabric questions.......... ******very important: use a #30 drill for the rivet holes, it's > .003 larger. If you use a 1/8 drill, the rivets will hang up on the hole, & > will not pull down to the fabric when you squeeze it. > > > Thanks, > Jim & Dondi Miller > Aircraft Technical Support, Inc. > Poly-Fiber & Ceconite Distributors > (Toll Free) (877) 877-3334 > Web Site: www.poly-fiber.com > www.aircrafttechsupport.com > E-mail: info(at)aircrafttechsupport.com > > ________________________________________________________________________________
From: TAILDRAGGER503(at)aol.com
Date: Jan 28, 2001
Subject: FIRESTAR II HOR.STAB. AND ELEVATOR
RIB TOP VIEW:ROUND AND CHAMFER ENDS OF ALL RIBS (EXCEPT REAR OF DIAG.RIBS & REAR OF 10 1/4" RIBS). WHAT 10 1/4" RIBS ARE THEY INDICATING ? THANKS, DAVE LONG BRANCH N.J. ________________________________________________________________________________
From: "Edward Steuber" <esteuber(at)rochester.rr.com>
Subject: HIPEC
Date: Jan 28, 2001
Hey everybody, I'm still looking for an FS2 project and been reading about your problems with pop rivets or rib stitching. I am close to covering a Cassutt Racer that I have been building for 2 years and am investigating this option.It actually glues the fabric to the ribs or whatever after the fabric is tightened. Very simple and very strong! Hipec rep said no problem for redline of Cassutt ( 350+ mph) If this is true, then I think it would pass muster for any Kolb unless somebody installs a jet. A friend of mine ( 280+ ) saw this at Osh Kosh a few years back and the demonstrator invited him to stand on the fabric inside a mockup wing panel so the fabric was being pushed away from the rib.... NO PROBLEM ! ! Anybody out there got any input ? I'm ordering a manual today from the company in Alberta Canada and will let you know what the results are after some testing of my own. I think it has been approved for some Canadian standard category aircraft which is proof enough if you know anything about mintenance standards there. Here's their site if interested.....And no, I don't sell the stuff or have interest in the company........Cropduster Ed ,Western NY.....BRRRRR ! http://www.agt.net/public/falconar/Hipec.htm ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Bolt Torque
Date: Jan 28, 2001
I have a lot of my FireStar held together with temporary hardware store bolts. I will switch these out to the good stuff at final assembly. I have not found any charts giving bolt torque settings in the Kolb manual or in any of their drawings. It seems to me that this might be of some importance. What are the rest of you doing when you install the AN bolts? Ron Payne Building FireStar II Gilbertsville, Ky. ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Re: HIPEC
Date: Jan 28, 2001
I think I would wait and give this thing a little more time before I trusted my life to it. I have heard of some tragic accidents caused by glued fabric coming loose even after 10 or more years of service. Not referring to HIPEC though. I like the stuff that has passed the test of time. A lot of time. Ron Payne ----- Original Message ----- From: "Edward Steuber" <esteuber(at)rochester.rr.com> Sent: Sunday, January 28, 2001 11:31 AM Subject: Kolb-List: HIPEC > > Hey everybody, I'm still looking for an FS2 project and been reading > about your problems with pop rivets or rib stitching. I am close to > covering a Cassutt Racer that I have been building for 2 years and am > investigating this option.It actually glues the fabric to the ribs or > whatever after the fabric is tightened. Very simple and very strong! > Hipec rep said no problem for redline of Cassutt ( 350+ mph) If this is > true, then I think it would pass muster for any Kolb unless somebody > installs a jet. A friend of mine ( 280+ ) saw this at Osh Kosh a few > years back and the demonstrator invited him to stand on the fabric > inside a mockup wing panel so the fabric was being pushed away from the > rib.... NO PROBLEM ! ! Anybody out there got any input ? I'm ordering a > manual today from the company in Alberta Canada and will let you know > what the results are after some testing of my own. I think it has been > approved for some Canadian standard category aircraft which is proof > enough if you know anything about mintenance standards there. Here's > their site if interested.....And no, I don't sell the stuff or have > interest in the company........Cropduster Ed ,Western NY.....BRRRRR ! > > http://www.agt.net/public/falconar/Hipec.htm > > ________________________________________________________________________________
Date: Jan 28, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: HIPEC
> Hey everybody, I'm still looking for an FS2 project and been reading > about your problems with pop rivets or rib stitching. Cropduster Ed ,Western NY.....BRRRRR ! Ed and Gang: Kolb Aircraft has been using the same system of fabric rivets since the early 80's. I covered my first one in 1984. It is a simple, serviceable, proven reliable system. After 8 years, I will be getting my hands dirty again with poly tak and Poly Brush and all the other hazardous chemicals. I can't wait. I enjoy the covering process, just always glad when that last cup of Aerothane is shot and dried. Personally, I recommend using the tried and true system that is outlined in the Kolb Construction Manual for your particular model. Take care, john h ________________________________________________________________________________
Date: Jan 28, 2001
From: Woody <duesouth(at)govital.net>
Subject: Re: HIPEC
> >Hey everybody, I'm still looking for an FS2 project and been reading >about your problems with pop rivets or rib stitching. I used Hipec on my Twinstar. At least the sun coat. The other coats I used a generic equivalent from the Hipec supplier. Any automotive colour you want can be used. Some of the colour coat peeled off the gap seal on the ailerons and it was extremely flexible almost had to bend it in half to break it. They could not substitute the sun coat which adheres the fabric to the wing. You will also need to use the alodine treatment before gluing. The rumour is that the glue they use is contact cement and heating of the iron sets it permanent. I did test samples and was happy with the result. Yes the fabric could be peeled off but using the laws of leverage there is a lot of force peeling this stuff apart. Any air induced loads would not be able to pull this stuff off.All things considered if the Canadian D.O.T. says it is okay for aircraft use I would trust it on my aircraft. In my humble Canadian opinion. ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Lord mounts
Date: Jan 28, 2001
Kolbers, I need four rubber motor mounts for my Mk-3, the ones that use an AN-6 bolt through the center. Anyone have extras for sale? Thanks Denny ________________________________________________________________________________
From: "Duncan McBride" <duncan.mcbride(at)worldnet.att.net>
Subject: Re: Lord mounts
Date: Jan 28, 2001
I'd call Kolb. Even though I got my engine from somebody else, they've been real nice about helping out with motor mounts, prop extension, and exhaust and other parts. ----- Original Message ----- From: "Denny Rowe" <rowedl(at)alltel.net> Sent: Sunday, January 28, 2001 7:14 PM Subject: Kolb-List: Lord mounts > > Kolbers, > I need four rubber motor mounts for my Mk-3, the ones that use an AN-6 > bolt through the center. Anyone have extras for sale? > Thanks > Denny > > ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Build update
Date: Jan 28, 2001
Hi Kolbers, Thought I'd give you all an update on the progress being made at the Rowe airplane factory. My partner Jay Swagger and I just came home from Charlotte Saterday evening, the new owners of a 2SI 690L-70 engine. We decided to buy the engine that I mentioned on the list a little while back. Now that we have an engine, I'll be applying for our N number soon. I am quickly running out of things to do before we finish the covering, but the engine mounts should keep me busy for a little while. I'll be sending Julian photos for his webpage as things progress. I am going to try to locate a set of dual radiators from a motorcycle or snowmobile to do the cooling. I was wondering how much you folks with 2 strokes had to raise your engines to allow you to swing the 72 inch props? Take Care, Denny Rowe PA ________________________________________________________________________________
From: ULDAD(at)aol.com
Date: Jan 28, 2001
Subject: Re: Aero Trainer Tires
Just quessing: maybe the Air Hawk tires are for certified aircraft. I have Aero-trainers on my Corbin, but I have a friend with a Cub who can't use them and be legal. Bill ________________________________________________________________________________
From: Bruzan3(at)aol.com
Date: Jan 28, 2001
Subject: Re: : Kolb-List:EAA Skiplane Fly-in
Hi Guys, Saturday i flew to the Iola wisc. skiplane fly-in . This was an official cross country so i filed a vfr flight plan and took off. The oat was around 10 degrees and i had 106 miles to go.After around 30 minutes i started getting cold and after an hour i really started shaking so i landed in a corn field to walk around. The snow was pretty deep so i could land anywhere. then i took off,landed at Iola and looked at lots of planes,ate chili and refueled.I was running out of time so i took off into some nasty headwinds and headed home but i could only make 55 mph groundspeed at full throttle at 85mph airspeed and i was running out of time.I wanted to land to warm up but it was getting dark so i pressed on and was shaking so hard i could hardly fly the plane. Lessons learned were don't push so hard-this is for fun and leave plenty of time to get home. I found out that flying is more fun when i am relaxed and comfortable. Next flight won't be so far. This summer's xc will be to Mountain Home Arkansas and i have a lot to learn before then. The good news is that my FSII held up just fine. take care, John Bruzan FSII EIS BRS 503scdi full enclosure no heat! Chicago ________________________________________________________________________________
Date: Jan 28, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: : Kolb-List:EAA Skiplane Fly-in
Lessons learned were don't push so hard-this is for fun and > leave plenty of time to get home. I found out that flying is more fun when i > am relaxed and comfortable. Next flight won't be so far. This summer's xc > will be to Mountain Home Arkansas and i have a lot to learn before then. The > good news is that my FSII held up just fine. > take care, > John Bruzan FSII EIS BRS 503scdi full enclosure no heat! Chicago John and Gang: Damn good lessons learned. This is one of the best bennies of this List is listening and learning from others, especially mistakes, so we do not have to necessarily repeat them. Friends, I pay attention to every mistake that is made and shared on this List, and any other area I can obtain them. I read the FAA Accident Briefs every morning Mon-Fri, and the NTSB Accident Summaries if and when they update their web page. My personal philosophy is I can always learn something else or be reminded of something I have forgotten that may save my buns some where down the road. I learn from new guys and "old dogs" as well. One of the best lessons I learned last summer after my failed flight and aprx 3 weeks into the recovery of Miss P'fer was that big ass grin on John Bruzan's face when he landed at Oshkosh. That told it all. Thanks John. If I had known you were gonna do a cross country like that one I would have loaned you my new Chilli Vest that I have not had a chance to test yet. It should operate just fine off a 503 alternator. Uses very little 12vdc power. Take care, john h ________________________________________________________________________________
Date: Jan 28, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: HIPEC
If I remember right, doesn't a Cassutt have wood wings and ribs? I would think that the ability of glue to bond to wood is a lot greater than it's ability to hold onto round aluminum tubing. I would stick with a mechanical attachment of some sort. Richard Pike MKIII N420P (420ldPoops) > >Hey everybody, I'm still looking for an FS2 project and been reading >about your problems with pop rivets or rib stitching. I am close to >covering a Cassutt Racer that I have been building for 2 years and am >investigating this option.It actually glues the fabric to the ribs or >whatever after the fabric is tightened. Very simple and very strong! > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Answers to some fabric questions..........
Date: Jan 28, 2001
I'm pleased to say that the rivet holes are all drilled on both wings, with a #30, and am waiting on my A&P to come get them and return the finished tail feathers. See.........hardly any squawking at all. However, yesterday, I was flipping a wing over on the table, and dropped it. Put a small dent out near the end of the leading edge tube. Wasn't no snivelling over that, but sure was plenty of bellerin' and cussin', and roaring. Now I can't find the lightweight blue filler I bought 4 yrs ago. Always something..................... Lar. Do not Archive. ----- Original Message ----- From: "Richard Neilsen" <neilsenr(at)state.mi.us> Sent: Saturday, January 27, 2001 10:17 AM Subject: Re: Kolb-List: Answers to some fabric questions.......... > > I used a #30 drill for the whole air plane the rivets go in so much easer. For the fabric rivets in the wing it is much more important. You predrill all your holes, you put glue all around and some in the > ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Jan 28, 2001
Subject: Re: Build update
In a message dated 1/28/01 6:22:20 PM Pacific Standard Time, rowedl(at)alltel.net writes: > I was wondering how much you folks with 2 strokes had to raise your > I swing a 72 inch powerfin. I inverted my Lord mounts and set the 2 inch aluminum "rails" provided by the factory on top of them. On top of the rails goes the factory mounting plate. I have about an inch and a half of clearance from the fuse tube. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
Date: Jan 29, 2001
From: Gil Leiter <ggleiter(at)minn.net>
Subject: Re: HIPEC
Ron or Mary Payne wrote: > > > I think I would wait and give this thing a little more time before I trusted > my life to it. I have heard of some tragic accidents caused by glued fabric > coming loose even after 10 or more years of service. Not referring to HIPEC > though. I like the stuff that has passed the test of time. A lot of time. > > Ron Payne You are obviously talking about rib stitching. Nothing else has had as long and successful a test of time. Course, Martin clips, PK screws, or pop rivets are the equivalent. gil leiter MAPLEWOOD, MN ________________________________________________________________________________
Date: Jan 29, 2001
From: Gil Leiter <ggleiter(at)minn.net>
Subject: Re: HIPEC
John Hauck wrote: > > > > Hey everybody, I'm still looking for an FS2 project and been reading > > about your problems with pop rivets or rib stitching. > Cropduster Ed ,Western > NY.....BRRRRR ! > > Ed and Gang: > > Kolb Aircraft has been using the same system of fabric > rivets since the early 80's. I covered my first one in > 1984. It is a simple, serviceable, proven reliable system. > After 8 years, I will be getting my hands dirty again with > poly tak and Poly Brush and all the other hazardous > chemicals. I can't wait. I enjoy the covering process, > just always glad when that last cup of Aerothane is shot and > dried. > > Personally, I recommend using the tried and true system that > is outlined in the Kolb Construction Manual for your > particular model. > > Take care, > > john h A number of years ago I talked with the Hipec at Oshkosh (have not seen them there for a good while). I asked what information they had concerning the minimum width of the capstrips vs airspeed to insure the integrity of the adhesive method. He answered me that "It doesn't matter. No minimum to the width of the cap strips is required. Any width will be plenty strong". Well, that is clearly a ridiculous answer. It might well be plenty strong with capstrips of widths NORMALLY used on aircraft, but there MUST be a minimum (one could take it to the limit when the capstrip width is LESS than the size of the adhesive molecule, for example). A technical point, but he would have been much more believable if he had said something like " Just as long as the capstrip is 1/4" or wider". I really got the impression that they DO NOT actually have solid data for this issue. During my working years we had one motto "In God we trust. All others must have data". gil leiter MAPLEWOOD, MN ________________________________________________________________________________
From: "Dave Rains" <rr(at)htg.net>
Subject: Re: Aero Trainer Tires
Date: Jan 29, 2001
Not sure, buttttt the aero trainers work very well on my FireStar and I highly recommend them. They are easily balanced (mine required no wheel weights at all) and don't shake the plane after lift off. Dave El Paso -----Original Message----- From: KHe1144783(at)aol.com <KHe1144783(at)aol.com> Date: Sunday, January 28, 2001 8:06 AM Subject: Re: Kolb-List: Aero Trainer Tires > >Guys: Whats the differance between Aero Trainer Tires and say; Air Hawk tires >? The Air Hawk is $ 60.00 ea. and 4 ply. The Aero Trainer is $ 36.00 and 6 >ply !! More confusing is that they are both McCreary brand. Am I missing >something ? Im not a Rocket scientist------Butttttt. Kris > > ________________________________________________________________________________
From: "HD Mitchell" <mitchmnd(at)msn.com>
Subject: FireFly Flight Report
Date: Jan 29, 2001
Met with a Kitfox-flying friend at the Panacea airport for some aerial joyriding on Saturday and had a great time cavorting through the space over the beautiful Ochlockonee bay. I have been looking for ways to improve my the effectiveness of my "draggy" Matco brakes. Someone on this site suggested a little lubrication might help. Light oil on the brake shoe operating arm, cable and brake lever hingepoint really did help. I was careful not to get any oil on the shoes (no spraying of WD-40 on everything in sight). Lubricating has relieved me of buying a whole new system for now. Those hydraulic disk brakes look like they may be the best bet next time around or on my next plane. My FireFly has always had a nose-down tendancy in flight. I have adjusted the flaperons to the max up or reflexed position, added an elevator trim tab and a spring at the bottom of the stick. The elevators were reflexed so much that one notch of flaperons brought them down to just about even with the bottom of the wing. She flew with no nose down tendency but I was always nervous about that much reflex in the flaperons. During Saturday's flight I wanted to see what my elevator position was while I was flying at cruise. I set the flaps to the one notch position (no reflex) measured the distance between the front of the seat and the back of the stick during level flight. After landing I set the stick in that same location and observed the position of the elevators. The deflection was barely detectable! I reset the flaperons to almost no reflex and went on with the day's flying knowing that my elevators were not in a down position and causing unnessary drag. Some stick backpressure is required but it is minimal and probably controllable with the throttle-setting/thrust-line effect. After spotting some possible emergency landing spots in the area I drove to each site the next day. The old saying that you should never try to land in a field where you have not walked was confirmed. Some of those that looked good from the air were webbed with power lines, guy cables etc and or had tall trees at both ends. Others were not bad when seen from the ground. Duane the plane in Tallahassee, FL, FireFly SN 007, 447, Ivo "http://explorer.msn.com">http://explorer.msn.com ________________________________________________________________________________
From: "dama" <dama(at)mindspring.com>
Subject: Re: bending tubing
Date: Jan 29, 2001
I decide to make my elevator trailing edge one piece of aluminum and when it came to bending, an old timer told me to fill the tubing with sand (fine grain), cap both ends with bolts and bend away. You get alot less flattening. By the way, don't forget to drain the sand! Kip Laurie Firestar II Atlanta N111KX ----- Original Message ----- From: Clay Stuart <cstuart(at)searnet.com> Sent: Saturday, January 27, 2001 8:17 AM Subject: Kolb-List: bending tubing > > I am going to attempt to construct my elevators and rudder with the curved > tubing method on the trailing edges. In my practice attempts, I have been > unable to get a short 90 degree bend without some slight flattening of the > tubing. The tubing is not kinking, but is maybe 1/16" wider (taller) in the > curve as the elevator lies on the table. > > > To me, it would appear that this would not weaken the tubing in this area, > and if any difference, possibly make it stronger for up and down stresses, > or in the case of the rudder, port and starboard pressures. What do you > think? Probably of no consequence? > > I ordered the the tubing bender from Aircraft Spruce that Big Lar recommends > on his website, only to realize it was only good up to 1/4" tubing. I have > written him so he can correct his part number. I should have caught the > error before I placed the order. I was able to take a 5/16" drill bit and > channel out the 1/4" to fit the tubing, so I think I may still have the > flattening anyway. I'll check out Harbour Freight today for another larger > one. > > Clay Stuart > Danville KY > building Mark IIIXtra > > ________________________________________________________________________________
Date: Jan 29, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: Fuel Pump
You want the Facet down low, preferably level with the fuel pick-up point. Put the Mikuni in line with it, the Facet will pump through the Mikuni. When the Facet is turned off, the Mikuni should still pull through it. If not, check the Mikuni for going bad. I have a switch on the panel to turn the Facet on and off, part of the pre take off check list is to verify that the engine will run on just the Mikuni, and there is a fuel pressure gauge with the pickup located between the two pumps, so it tells me if the Facet is working also. Facet makes a pump that puts out around 3-5 psi, that is the one you want. I let the Facet run continuously during flight. Richard Pike MKIII N420P (420ldPoops) Once inside the hanger I >started trouble shooting the fuel system and discovered that my duel mikuni >fuel pump was barely working. First thing this morning, I am ordering a >faucet pump and a rebuild kit for the mikuni. Question is, how do you >arrange the two pumps? Do you place the electric above or below the pulse >pump? If below, will it pump through the mikuni should it fail? >Your collective opinions are appreciated >Dave >FS2 >El Paso ________________________________________________________________________________
From: Artdog1512(at)aol.com
Date: Jan 29, 2001
Subject: Hipec....
> Subject: Kolb-List: HIPEC > > > > > i've never worked with the stuff so i can't pass judgement. i guess i > would be a little leary about depending solely on glue to hold the fabric > to the ribs. on the other hand we have to accept that technology moves on. > we shouldn't pass judgement too soon. maybe this Hipec stuff really works, > we'll have to wait and see. ............. tim > ________________________________________________________________________________
From: "Kottke, Dwight" <dkottke(at)scherping.carlisle.com>
Subject: bending tubing
Date: Jan 29, 2001
I am in the process of building an enclosure for my Firestar, which requires a lot of tube bending. All of the lose sand her in Minnesota is frozen like a rock, or you could steal some out of the back of a DOT sanding truck, so I have used number 7-1/2 lead shot for reloading shotgun shells. It works great. Duct tape one end shut, put a funnel in the other end, fill with shot, duct tape shut, and bend away. The Flying Farmer -----Original Message----- From: dama [mailto:dama(at)mindspring.com] Sent: Monday, January 29, 2001 9:42 AM Subject: Re: Kolb-List: bending tubing I decide to make my elevator trailing edge one piece of aluminum and when it came to bending, an old timer told me to fill the tubing with sand (fine grain), cap both ends with bolts and bend away. You get alot less flattening. By the way, don't forget to drain the sand! Kip Laurie Firestar II Atlanta N111KX ----- Original Message ----- From: Clay Stuart <cstuart(at)searnet.com> Sent: Saturday, January 27, 2001 8:17 AM Subject: Kolb-List: bending tubing > > I am going to attempt to construct my elevators and rudder with the curved > tubing method on the trailing edges. In my practice attempts, I have been > unable to get a short 90 degree bend without some slight flattening of the > tubing. The tubing is not kinking, but is maybe 1/16" wider (taller) in the > curve as the elevator lies on the table. > > > To me, it would appear that this would not weaken the tubing in this area, > and if any difference, possibly make it stronger for up and down stresses, > or in the case of the rudder, port and starboard pressures. What do you > think? Probably of no consequence? > > I ordered the the tubing bender from Aircraft Spruce that Big Lar recommends > on his website, only to realize it was only good up to 1/4" tubing. I have > written him so he can correct his part number. I should have caught the > error before I placed the order. I was able to take a 5/16" drill bit and > channel out the 1/4" to fit the tubing, so I think I may still have the > flattening anyway. I'll check out Harbour Freight today for another larger > one. > > Clay Stuart > Danville KY > building Mark IIIXtra > > ________________________________________________________________________________
From: KHe1144783(at)aol.com
Date: Jan 29, 2001
Subject: Re: Aero Trainer Tires
In a message dated 1/28/01 7:00:19 PM Pacific Standard Time, ULDAD(at)aol.com writes: << Just quessing: maybe the Air Hawk tires are for certified aircraft. >> I think your right. Only answer that makes sense. My truck tires would run about double the price if the FAA got hold of the DOT's job. Does Firestone make aircraft tires ? Never mind. Kris ________________________________________________________________________________
From: "Ron" <ron.carroll(at)att.net>
Subject: Mark-lll flight report
Date: Jan 29, 2001
I had the pleasure of having Larry Cottrel and his bride visit with me over the weekend. They are from Klamath Falls, OR & were in the Corvallis, OR area attending a Falcon hunters club meeting. Because of his hundreds of hours of experience in a Kolb Firestar-ll/447, I had asked if he would fly my Mark-lll so that he could evaluate its performance compared to his plane. Saturday morning was clear and very cold, and Larry felt more comfortable if we both went up together, since he wasn't familiar with the area. In Larry's opinion the plane flew very typically 'Kolb', except for the tendancy to push nose down during high throttle settings for climb or cruise. We nearly ran out of elevator when the engine was pulling hard, but flew nearly hands off at about 4200. Not bad, concidering we had about 450 #s of beef aboard. Larry thinks the engine should be raised in either the front or the rear (we couldn't think which it should be) to overcome this tendandy. He said that his Firestar-ll pulls the nose up (or nearly so) with full throttle, and nose down when throttle is reduced. I have always thought that an engine in the pusher configuration caused the nose down with power, and nose up without. Anyone have a suggestion for the engine attitude in relation to the engine mount on the cage?. Currently I have the engine mounted at the exact level of the engine mount, using washers to raise the engine a bit for prop clearance. Ron & Jan Carroll EAA Chapter 292 Independence, OR Home of The Noon Patrol ______!______ -------( / )------- " " ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 29, 2001
Subject: Re: Mark-lll flight report
In a message dated 1/29/01 10:18:08 AM Eastern Standard Time, ron.carroll(at)att.net writes: > Larry thinks the engine should be raised in either the front or the rear (we > couldn't think which it should be) to overcome this tendandy. He said that > his Firestar-ll pulls the nose up (or nearly so) with full throttle, and > nose down when throttle is reduced. I have always thought that an engine in > the pusher configuration caused the nose down with power, and nose up > without. > > Anyone have a suggestion for the engine attitude in relation to the engine > mount on the cage?. Currently I have the engine mounted at the exact level > of the engine mount, using washers to raise the engine a bit for prop > clearance. > > > Ron & Jan Carroll > Have you tried readjusting the effective CL (center of Lift) by changing the settings on the ailerons yet?...just a thought GeoR38 ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: bending tubing
Date: Jan 29, 2001
I think I'd do some test pieces. Many years ago, I saw that done on big pipes in a shipyard, and it worked great. I do remember them heating the bend with a Huge Torch. Also many years ago, I tried it on a project of my own, using small diameter copper tubing, and I couldn't pack the sand tight enuf in the small stuff. Tubing collapsed anyway. My feeling is that..........1/16"..........so what ?? The fabric comes from a larger leading edge tube to a small trailing edge tube, so will be slightly farther apart where it covers the bend in the rib. Seems to me it should hide that tiny bulge. Anyone ?? I feel real bad about that wrong number in my website, and it has already been changed. Sorry again, Clay. Big Lar. ----- Original Message ----- From: "Kottke, Dwight" <dkottke(at)scherping.carlisle.com> Sent: Monday, January 29, 2001 6:40 AM Subject: RE: Kolb-List: bending tubing > > I am in the process of building an enclosure for my Firestar, which requires > a lot of tube bending. All of the lose sand her in Minnesota is frozen like > a rock, or you could steal some out of the back of a DOT sanding truck, so I > have used number 7-1/2 lead shot for reloading shotgun shells. It works > great. Duct tape one end shut, put a funnel in the other end, fill with > shot, duct tape shut, and bend away. > > The Flying Farmer > > -----Original Message----- > From: dama [mailto:dama(at)mindspring.com] > Sent: Monday, January 29, 2001 9:42 AM > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: bending tubing > > > I decide to make my elevator trailing edge one piece of aluminum and when it > came to bending, an old timer told me to fill the tubing with sand (fine > grain), cap both ends with bolts and bend away. You get alot less > flattening. By the way, don't forget to drain the sand! > Kip Laurie > Firestar II > Atlanta > N111KX > > ----- Original Message ----- > From: Clay Stuart <cstuart(at)searnet.com> > To: > Sent: Saturday, January 27, 2001 8:17 AM > Subject: Kolb-List: bending tubing > > > > > > I am going to attempt to construct my elevators and rudder with the curved > > tubing method on the trailing edges. In my practice attempts, I have been > > unable to get a short 90 degree bend without some slight flattening of the > > tubing. The tubing is not kinking, but is maybe 1/16" wider (taller) in > the > > curve as the elevator lies on the table. > > > > > > To me, it would appear that this would not weaken the tubing in this area, > > and if any difference, possibly make it stronger for up and down stresses, > > or in the case of the rudder, port and starboard pressures. What do you > > think? Probably of no consequence? > > > > I ordered the the tubing bender from Aircraft Spruce that Big Lar > recommends > > on his website, only to realize it was only good up to 1/4" tubing. I > have > > written him so he can correct his part number. I should have caught the > > error before I placed the order. I was able to take a 5/16" drill bit and > > channel out the 1/4" to fit the tubing, so I think I may still have the > > flattening anyway. I'll check out Harbour Freight today for another > larger > > one. > > > > Clay Stuart > > Danville KY > > building Mark IIIXtra > > > > > > ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: Fuel Pump
Date: Jan 29, 2001
Aircraft Spruce has the best price I have seen on the Facet pumps. Cheaper than JC Whitney. Denny Rowe ----- Original Message ----- From: Richard Pike <richard(at)BCChapel.org> Sent: Monday, January 29, 2001 9:24 AM Subject: Re: Kolb-List: Fuel Pump > > You want the Facet down low, preferably level with the fuel pick-up point. > Put the Mikuni in line with it, the Facet will pump through the Mikuni. > When the Facet is turned off, the Mikuni should still pull through it. > If not, check the Mikuni for going bad. > I have a switch on the panel to turn the Facet on and off, part of the > pre take off check list is to verify that the engine will run on just the > Mikuni, > and there is a fuel pressure gauge with the pickup located between the > two pumps, so it tells me if the Facet is working also. Facet makes a > pump that puts out around 3-5 psi, that is the one you want. > I let the Facet run continuously during flight. > Richard Pike > MKIII N420P (420ldPoops) > > > Once inside the hanger I > >started trouble shooting the fuel system and discovered that my duel mikuni > >fuel pump was barely working. First thing this morning, I am ordering a > >faucet pump and a rebuild kit for the mikuni. Question is, how do you > >arrange the two pumps? Do you place the electric above or below the pulse > >pump? If below, will it pump through the mikuni should it fail? > >Your collective opinions are appreciated > >Dave > >FS2 > >El Paso > > ________________________________________________________________________________
From: "Kenneth Glen Aubrey" <kgaubrey(at)hotmail.com>
Subject: Cheap Heat
Date: Jan 29, 2001
John Bruzan FSII EIS BRS 503scdi full enclosure no heat! Chicago John I live In Cedar Rapids IA, I have been flying at lot this winter in temps around 15. All you need for a heater is a couple of 4" dryer hoses and a couple of wire ties. I put one dryer hose in each of the holes on top the engine where the HOT air escapes and run them to the top on my back seat. If you don't carry a passenger you can run them all the way to the front seat. It puts out a lot of nice and warm air enough that I normally don't wear gloves. Just one of the advantages of air cooled engine in the winter. Stay Warm Glen FSII Full Enclosed with Heat. ________________________________________________________________________________
From: gerken(at)us.ibm.com
Date: Jan 29, 2001
Subject: prop extension
I finished my propeller extension this weekend. The design was set at 2.5" extension by the bolts I obtained (140mm). It turned out very nice, I am quite pleased. Runout measures under .0005". It has the Rotax 75mm bolt pattern thru-holes, drilled to fit 8mm bolt shanks very closely. This first one took me 15 hours of work and math and head-scratching, I think the next one would take only ten hours (less scratching). Basic process: saw end of 2024 t4 billet off to 2 3/4". Mill flat, both sides. Layout and drill 1/4" holes on 100 mm diameter pattern, four holes, 1" deep. On bench, tap holes to 5/16-18. Saw off extra material at corners to speed lathe operations. Mount to lathe faceplate. In lathe, face to check mill operation (perfect). Cut Rotax safety 1" hub (male) feature, cut face remaining, cut round to Rotax hub diameter. Center-drill mark center. Polish for appearance. Back to mill, using DRO and Machinery's Handbook tables, layout 6x75mm diameter Rotax mounting hole pattern, centerdrill, drill to 3/16" nearly all the way through (save the milling table), drill to 5/16". Drill center in steps to 1/2", only penetrate halfway through the material. Counterbore all holes. Back to lathe, four-jaw chuck, mount (backside outward this time) using protective soft aluminum wrap, setup for less than .0005" runout on face and OD. Cut 1" Rotax safety centering hub feature (female), will meet up with 1/2" hole drilled down from top at approx halfway mark. Sand, polish. On drillpress, finish holes last 1/8", ream to fit 8mm bolts perfectly. Check fit to Rotax hub. Admire, drink beer. Jim G ________________________________________________________________________________
From: "Tom Giacometto" <brittani(at)mcn.net>
Subject: rivet removal
Date: Jan 29, 2001
Hi I'm New to this area, just bought a completed FSII. With all the talk about rivets and tubes and rivets and tubes, who out there has the ultimate rivet removal method? tailwheel come in contact with rudder on trek home in back of ryder truck bent 5/16" Alm. tube need to remove several rivets from alm. gussets and 5/16" tube to repair. All feedback would be appreciated. Thanks Buzz ________________________________________________________________________________
Date: Jan 29, 2001
From: bob n <ronoy(at)shentel.net>
Subject: Re: rivet removal
For 1/8 rivets, drill out head using #30 bit. Drill slowly so that you don't run into the tube underneath. When ALMOST done, turn bit aside a little while in the hole--the head pops off----leaving the rest of the rivet to rattle!! An automatic (snap) punch is good to shoot the rivet body (tail) back down into the tube. bn ________________________________________________________________________________
From: "Ron" <ron.carroll(at)att.net>
Subject: Re: Mark-lll flight report
Date: Jan 29, 2001
> > Have you tried readjusting the effective CL (center of Lift) by changing the > settings on the ailerons yet?...just a thought > GeoR38 Yes I have, as a matter of fact. I think I have them dialed in pretty good, as they are even with the bottom surface of the wing, and taking into consideration the pressure on the bottom takes out any slop or play that may exist in the linkage. Same with the flaps. Ron & Jan Carroll EAA Chapter 292 Independence, OR Home of The Noon Patrol ______!______ -------( / )------- " " ________________________________________________________________________________
Date: Jan 29, 2001
Subject: Re: rivet removal
From: Ray L Baker <rbaker2(at)juno.com>
I like to take a small punch (or a mandral from another rivet) and drive the broken off mandrel down out of the rivet, before starting to drill. Saves on drill bits and goes more quickly. Ray > > For 1/8 rivets, drill out head using #30 bit. Drill slowly so that > you > don't run into the tube underneath. When ALMOST done, turn bit aside > a > little while in the hole--the head pops off----leaving the rest of > the > rivet to rattle!! An automatic (snap) punch is good to shoot the > rivet > body (tail) back down into the tube. > > bn > > > > > > ________________________________________________________________________________
From: SGreenpg(at)aol.com
Date: Jan 29, 2001
Subject: Rib Spacing
Hey Kolbers, Can anyone tell me the rib spacing for the firestar and firefly? Steven Green N58SG (awaiting inspection) Etowah, TN ________________________________________________________________________________
Date: Jan 29, 2001
From: bob n <ronoy(at)shentel.net>
Subject: Re: Rib Spacing
Steven Green, FireFly rib spacing--19 inches bn ________________________________________________________________________________
From: TAILDRAGGER503(at)aol.com
Date: Jan 29, 2001
Subject: Re: Rib Spacing
19" FOR THE FIRESTAR. DAVE ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Raising your engine
Date: Jan 29, 2001
Kolbers, I am considering ways to raise the engine on my Mk-3. I would like to get some opinions. My idea is to machine four aluminum 1 1/2" tall risers for under each Lord mount. They would be the same size as the Lord mounts when looking down on them and have a 2" center hole to match the isolators and the holes in the airframe. They would also have the four 3/16" corner holes. They would set on the airframe where the Lord mounts usually go and the Lord mounts would set on top of them with four longer 3/16 bolts tying each stack together. The 690L would than be mounted on a plate pretty much the same as the stock 582 mount. I feel that this would be about the lightest possible way to raise the engine a little and should still be plenty strong. What do you all think? The main reasons I have for raising the engine is to access the case bolts under the engine for easy retorqing, and to allow some room for my rad mounts. Thanks, Denny Mk-3 Vandergrift PA ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jan 29, 2001
Subject: Re: : Kolb-List:EAA Skiplane Fly-in
John. You need to pipe some heat into that Firestar, instead of letting it blow into the atmosphere. Not a difficult task. G. Aman FS2 OAT 10 / IAT 55 no gloves. ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jan 29, 2001
Subject: Re: Fuel Pump
This is a good example of why it's best to use the entire runway instead of taking off at mid field. How does the old saying go? When the engine quits the most useless things to a pilot are the sky above you and the runway behind you. Will Uribe FireStar II El Paso, TX but working in Kansas City for 2 cold weeks. In a message dated 1/29/01 8:49:11 AM Eastern Standard Time, rr(at)htg.net writes: > Hey gang, yesterday I experienced a mishap that could have been serious. > After run-up and radio checks, I rolled for take off. Upon reaching about > 100 feet AGL, my engine started running a little rough and loosing RPM. I > had about 1/2 mile of runway left and landed without incident. While taxing > back to my hanger I played with the not so smooth engine, and found that > using the primer or choke helped considerably. One inside the hanger I > started trouble shooting the fuel system and discovered that my duel mikuni > fuel pump was barely working. First thing this morning, I am ordering a > faucet pump and a rebuild kit for the mikuni. Question is, how do you > arrange the two pumps? Do you place the electric above or below the pulse > pump? If below, will it pump through the mikuni should it fail? > Your collective opinions are appreciated > Dave > FS2 > El Paso > (While watching the super bowl and seeing the thunderbirds fly over the > stadium, I had one thought, Will and I could have done that a lot cheaper!) > ________________________________________________________________________________
From: "Larry & Karen Cottrel" <lcottrel(at)kfalls.net>
Subject: Re: Mark-lll flight report
Date: Jan 29, 2001
----- Original Message ----- From: "Ron" <ron.carroll(at)att.net> Sent: Monday, January 29, 2001 7:13 AM Subject: Kolb-List: Mark-lll flight report > > In Larry's opinion the plane flew very typically 'Kolb', except for the > tendancy to push nose down during high throttle settings for climb or > cruise. We nearly ran out of elevator when the engine was pulling hard, but > flew nearly hands off at about 4200. Not bad, concidering we had about 450 > #s of beef aboard. Hi, Let me elaborate just a bit on my observations. first- My engine(firestar II) is sitting just exactly flat on the cage engine mounts. So is Rons, however mine is roughly the same angle as the underside of the wing, which is 9 degrees angle of attack when the plane is flying. The engine on his Mark III gives the appearance of not matching the underside at all. We were short on time and I did not have very much of a chance to do a in depth exam. For all I know Mark three engines may be supposed to be flat with the plane rather than the wing, that is what we are asking you guys. The only thing that I know is that it is a bear to hold the elevator up enough when you are flying with full power to climb. Cutting back on the power makes it increasingly easier to hold the elevator in the up position. The plane really dogs its nose when power is applied. In a sideways picture of my plane the prop is noticeably angled towards the cage. What should a Mark III look like from the side? Other than that it is a beautiful plane, the workmanship is superb. If I had the money I would buy it myself. Larry ps Ron must have lost a bit of weight. ________________________________________________________________________________
Date: Jan 29, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Bolt Torque
> Great question... I asked the Kolb folks that same questions myself. To my > surprise, they stated that they never considered it and had no suggestion on > where to get the information. > Dean Halstead Dean and Gang: Was that the President of New Kolb Aircraft Company you were talking to? If not, did you talk to him afterwards? It is difficult to run a company if we the customers keep all the secrets to ourselves. The torque values should be available in every model construction manual. Whether they are or not, I do not know. Do not think they were in any of the old manuals that I built with, prior to 1991. Take care, john h ________________________________________________________________________________
Date: Jan 29, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Pictures
Hello Gang: I posted some pictures on the recovery of my MK III at Muncho Lake, BC, last July 2000. I also threw in a couple pics of the MK III after the First Kolb Flyin 1999, London, Ky, a couple shot of some stone sheep, Stone Mountain, BC, and my favorite map, The North American Continent. This maps helps one understand the vastness of this continent. Hope ya'll enjoy. Not a fancy site, just an index page. Click once on the file name to pull up the pic. http://hawk36.home.mindspring.com/Mucho%20Lake%20Trip/ Take care, john h ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Pictures
Date: Jan 30, 2001
Those are great, John. Looks like beautiful country, but they sure had you stuck back in the bushes, didn't they ?? Did anyone bother your plane while you were away ?? Lar. ----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> Sent: Monday, January 29, 2001 8:45 PM Subject: Kolb-List: Pictures > > Hello Gang: > > I posted some pictures on the recovery of my MK III at > Muncho Lake, BC, last July 2000. I also threw in a couple ________________________________________________________________________________
From: "Tom Giacometto" <brittani(at)mcn.net>
Subject: rivet removal tool
Date: Jan 29, 2001
Has anybody had the opportunity to use the rivet removal tool that I see advertised in various catalogs for $40 to $70? If so are they worth the time and $$$$? Thanks Buzz ________________________________________________________________________________
From: "HD Mitchell" <mitchmnd(at)msn.com>
Subject: Re: rivet removal
Date: Jan 30, 2001
Ray et al, One suggestion I have heard for removing rivits ( J. Hauck?) is to make a small tool for keeping the rivit from spinning and hogging out the hole. The tool is made from a piece of hack saw blade. Use one of those high speed rotary tools with the one inch disc to cut a "V" slot in one end. The tool is used by forcing it against the rivit head as you drill. If the slot is tapered correctly you can get a good grip on the the head. This is worthwhile if you have more than a few rivits to remove or if you are an incurable perfectionist. ----- Original Message ----- From: Ray L Baker Sent: Monday, January 29, 2001 7:17 PM Subject: Re: Kolb-List: rivet removal I like to take a small punch (or a mandral from another rivet) and drive the broken off mandrel down out of the rivet, before starting to drill. Saves on drill bits and goes more quickly. Ray > > For 1/8 rivets, drill out head using #30 bit. Drill slowly so that > you > don't run into the tube underneath. When ALMOST done, turn bit aside > a > little while in the hole--the head pops off----leaving the rest of > the > rivet to rattle!! An automatic (snap) punch is good to shoot the > rivet > body (tail) back down into the tube. > > bn > > = = = = Get your FREE download of MSN Explorer at http://explorer.msn.com ________________________________________________________________________________
Date: Jan 30, 2001
From: slyck <slyck(at)frontiernet.net>
Subject: rivet drilling
If you are adept at hand-sharpening drill bits grind a brad point on the edge of the wheel-- the size of the bit is unimportant--1/4" is ok the shallow outer edge won't enter your base metal befor the head pops. BB ________________________________________________________________________________
From: Artdog1512(at)aol.com
Date: Jan 30, 2001
Subject: food for thought... to the list
ya know brothers, i have 2 suggestions for evolution of the Kolb design. 1) make the folding of the wings like the "Kitfox", where the wing stays level instead of folding down to the side. is this necessary? no, just makes it a little easier to put the wings up/down. a guy that comes to my field has a Kitfox and it takes less than half the time to fold/unfold the wings compared to the Kolb and with the Kitfox you don't have to un-hook the aileron linkage. 2) make the elevator like the Rans S-17 where you can readily adjust the angle of attack with just the pull of a pin. ....... just 2 suggestions - - - - - tim (firestar 377) ________________________________________________________________________________
Date: Jan 30, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Pictures
Did anyone bother your plane while > you were away ?? Lar. Lar and Gang: I was very fortunate to have broken the airplane where I did, right across the Alaska Highway from Northern Rockies Lodge. Also luckie that "Shot Gun" Nell, my girl friend that rode shot gun all those miles, was there to take pics of the recovery. Normally, when something like this happens, the last thing on my mind was screwing with a camera. Where the aircraft sits is where it stopped after my landing. Actually, all we did was remove the wings, cover the cockpit and engine with plastic tarps, remove the GPS and radio, to prep it for storage until I returned two weeks later. Nell and I were able to recover the fuselage by ourselves. I was able to straighten up the left gear mount, cut a 2X4 splint, then wrap a half spool of .032 safety wire around to secure. Those little Azuza wheels are my original Firestar wheels I flew with on my first Firestar flight. Like Lar, I work in a narrow shop and need them to clear the double doors at the end of the shop. With the small wheels, affectionately called "Ernie" wheels, named for my airport buddy and constant companion who happened to be a very suave male Bassett Hound, Nell and I were able to load the fuselage on the trailer. The Stone sheep were on the Alaska Highway a few miles south of Toad River, in Stone Mountain Provincial Park. They come down off the cliffs to lick salt off the highway. I low leveled through this area to see the sheep just prior to landing at Toad River, the end of day 5 of the flight. I'll try to post more pics as I get time. I spent most of the day yesterday finding a replacement heat treating facility in my area. My old heat treater in Birmingham, Alabama, went out of business since I last used them in 1993. New one is Braddock Metalurgy, Inc, Anniston, Alabama, 85 miles north. Will take the gear legs up there to get them heat treated this morning. Cost $.85 per lb. or $60.00 minimum load. So you see, I could get about 70 lbs done for the same price as two gear legs (5 lbs). Actually, we are getting 4 legs done. Two are for my Brother Jim's one of a kind L-19 Bird Dog look-alike ultralight. Take care, john h ________________________________________________________________________________
Date: Jan 30, 2001
From: slyck <slyck(at)frontiernet.net>
Subject: torque values
Torque values for cad-plated nut with oilfree theads. Note that torques are for tap size and not nut size! ---from P. 326 Northrop text: FINE-THREAD tap size tension-type AN 365 shear-type AN364 AN310 in/lb and AN320 in/lb 8-36 12-15 7-9 10-32 20-25 12-15 1/4-28 50-70 30-40 5/16-24 100-140 60-85 3/8-24 160-190 95-110 7/16-20 450-500 270-300 1/2-20 480-690 290-410 It goes on up to 1 1/4 " ???? hope this columates ok, if not delete and I could e-mail a scan to whoever's interested --BB (also anothe chart for coarse thread) ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 30, 2001
Subject: Re: Pictures
In a message dated 1/29/01 11:46:12 PM Eastern Standard Time, hawk36(at)mindspring.com writes: > some stone sheep, Stone Mountain, BC, > and my favorite map, The North American Continent. This > maps helps one understand the vastness of this continent. > Hope ya'll enjoy. Not a fancy site, just an index page. > Click once on the file name to pull up the pic. > >
http://hawk36.home.mindspring.com/Mucho%20Lake%20Trip/ > > Hey John, those stone sheep look almost real ...and the idea of them nibbling on the stone is a great one! whew! what you'll find in far away places. Was surprised to see P'fer in amongst the trees and stones though...never did know how you came about to break that axle ..... GeoR38 ________________________________________________________________________________
From: gerken(at)us.ibm.com
Date: Jan 30, 2001
Subject: raise engine
Denny wrote: >Kolbers, >I am considering ways to raise the engine on my Mk-3. >I would like to get some opinions. >My idea is to machine four aluminum 1 1/2" tall risers for under each >Lord mount. >They would be the same size as the Lord mounts when looking down on them >and have a 2" center hole to match the isolators and the holes in the >airframe. They would also have the four 3/16" corner holes. >They would set on the airframe where the Lord mounts usually go and the >Lord mounts would set on top of them with four longer 3/16 bolts tying >each stack together. >The 690L would than be mounted on a plate pretty much the same as the >stock 582 mount. >I feel that this would be about the lightest possible way to raise the >engine a little and should still be plenty strong. >What do you all think? >The main reasons I have for raising the engine is to access the case >bolts under the engine for easy retorqing, and to allow some room for my >rad mounts. Your idea sounds good to me, except I'd add to put steel snubbers under the plate for safety. Snubbers are in the Barry mount catalog, and are like giant washers to hold things from going too far, or to hold things together in case of failure of the rubber or some of the bolts. The washer or snubber is sized so it cannot pull through the hole, and its thick enough to be strong enough to hold everything together as a last resort. Otherwise, your idea sounds good, try it, and like Dennis always told me, just keep an eye on it until you get some time and experience with it (checks bolts often). If I was to do it all over again, I'd consider changing the shock mount positions from the flat four pattern to the dynafocal type mount. Dynafocal, or some reasonable implementation of it, tries to focus the imbalance forces from the rocking engine more straight down through the shock mounts. Look at a Rans S12 engine mount for ideas. As a simplified example of this technique, imagine taking the flat plate we have bolted to the bottom of our engines, and extending it out to the sides by maybe 5" on each side, and then bending it upward on each side at maybe a 45 degree angle. The Lord mounts would then be mounted out there on those upturned flanges, and mate up with aircraft structure made to match the angle. If you sight through the shock mount center hole you'd be looking through the side of the crankcase at a point approx just at or just above the crankshaft. Make sense? Doing this would raise the engine 1.5" minimum. The benefit would be better vibration isolation from the engine to the airframe. It also makes room for a bigger prop, which is probably another good goal. Jim G ________________________________________________________________________________
Date: Jan 30, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Pictures
John Hauck wrote: > > > Did anyone bother your plane while > > you were away ?? Lar. Lar and Folks: All that rambling in the previous msg and I forgot to answer your question. Nope. No one messed with my airplane the two weeks I was gone to Alabama to get the truck and trailer. They don't seem to have as many problems like that up there in the "sparsely populated areas." Folks tend to look out for one another and respect each other's property rather than try to make off with it. They depend on each other for the safety and survival. john h ________________________________________________________________________________
Date: Jan 30, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Pictures
> Was surprised to see P'fer in amongst the trees and stones though...never did > know how you came about to break that axle ..... > GeoR38 GeoR38 and GAng: Axle/gear leg socket failure on touchdown at an old airstrip. We figure the failure was imminent because of total time and rough usage and weights involved over the life of the aircraft. Improvement was to weld a .0120 wall axle socket to the bottom of the gear leg and do away with the axle/gear leg bolt on socket. This is the system used with the Sling Shot and the Kolbra main gear. Do not anticipate any failures in this department any time soon. Also upgraded to the next heavier Matco wheel, axle, and brake system. Cost was 3 lbs per wheel, but based on my flying style (still transitioning from rotary to fixed wing landings) I need it and it is worth the weight penalty. If I was not planning on returning to Alaska, I would have probably stayed with the origial wheel/brake setup which was the UL version of Matco. john h ________________________________________________________________________________
Date: Jan 30, 2001
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Rib Spacing
19 inches on the full ribs with three false ribs equally spaced on the Firefly. Jack B. Hart FF004 Jackson, MO > >Hey Kolbers, > Can anyone tell me the rib spacing for the firestar and firefly? > >Steven Green >N58SG (awaiting inspection) >Etowah, TN > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Jan 30, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Pictures
> Improvement was to weld a .0120 wall axle socket to the > bottom of the gear leg and do away with the axle/gear leg > bolt on socket. > john h Dad burn it! We gonna get it right yet. Wall thickness should be .120, not .0120. :-) john h ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 30, 2001
Subject: Re: food for thought... to the list
In a message dated 1/30/01 8:50:45 AM Eastern Standard Time, Artdog1512(at)aol.com writes: > > > > ya know brothers, i have 2 suggestions for evolution of the Kolb > design. 1) make the folding of the wings like the "Kitfox", where the > wing > stays level instead of folding down to the side. is this necessary? no, > just > makes it a little easier to put the wings up/down. a guy that comes to my > field has a Kitfox and it takes less than half the time to fold/unfold the > wings compared to the Kolb and with the Kitfox you don't have to un-hook > the > aileron linkage. > 2) make the elevator like the Rans S-17 where you can readily > adjust > the angle of attack with just the pull of a pin. > ....... just 2 suggestions - - - - - tim (firestar 377) > > > geez and here I am feeling sorry for the kitfox folk for taking up all that extra room due to the single hinge approach of Kitfox instead of the double hinge approach of Homer Kolb! Just depends on whether 10 minutes instead of 20 minutes is more important than the extra area used up by the technique, I guess. As far as the angle of attack is concerned, yes, I WOULD really like that as I believe the Kolb is angled too high for the purpose of stability and speed. But as I get more experienced and want more performance it makes some sense to me at least to have the option to change that....what do the others think? GeoR38 ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 30, 2001
Subject: Re: Pictures
In a message dated 1/30/01 10:24:25 AM Eastern Standard Time, hawk36(at)mindspring.com writes: > Dad burn it! We gonna get it right yet. Wall thickness > should be .120, not .0120. :-) > > john h > I knew that GeoR38 ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Horizontal Stabilizer Adjustment
Date: Jan 30, 2001
I noticed that on some of the pictures of FireStar II planes, there is a row of holes in the bracket that holds the leading edge of the horizontal stabilizer to the fuselage. This is the bracket that is attached to the fuselage itself. This seems to allow you to adjust the angle of attack of the horizontal stabilizer. The ones that I got with my kit have only one hole in them. Once they are set, that is it. Any one know what the difference is or why the change? Ron Payne Gilbertsville, Ky. ________________________________________________________________________________
From: Nuclearsrs(at)cs.com
Date: Jan 30, 2001
Subject: Re: Horizontal Stabilizer Adjustment
In a message dated 1/30/01 3:53:01 PM !!!First Boot!!!, ronormar(at)apex.net writes: << FireStar II planes, there is a row of holes in the bracket that holds the leading edge of the horizontal stabilizer to the fuselage. This is the bracket that is attached to the fuselage itself. This seems to allow you to adjust the angle of attack of the horizontal stabilizer. >> I had had problems with my FS II pitching down. I had tried several things but nothing really seemed to help. Then a friend suggested drilling another hole in the bracket for the horizontal stabilizer. This lowered the angle of attack and corrected my problem. ________________________________________________________________________________
Date: Jan 30, 2001
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Horizontal Stabilizer Adjustment
I had to lift the front of the horizontal stabilizer 1.5 inches to enable my Firefly to cruise with the stick centered and zero pressure. You can see a photo of how I did it at: http://216.97.22.2/jack/firefly/firefly20.html Jack B. Hart FF004 Jackson, MO > >I noticed that on some of the pictures of FireStar II planes, there is a >row of holes in the bracket that holds the leading edge of the >horizontal stabilizer to the fuselage. This is the bracket that is >attached to the fuselage itself. This seems to allow you to adjust the >angle of attack of the horizontal stabilizer. The ones that I got with >my kit have only one hole in them. Once they are set, that is it. Any >one know what the difference is or why the change? > >Ron Payne >Gilbertsville, Ky. > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 30, 2001
Subject: Re: Horizontal Stabilizer Adjustment
<< << FireStar II planes, there is a row of holes in the bracket that holds the leading edge of the horizontal stabilizer to the fuselage. This is the bracket that is attached to the fuselage itself. This seems to allow you to adjust the angle of attack of the horizontal stabilizer. >> I had had problems with my FS II pitching down. I had tried several things but nothing really seemed to help. Then a friend suggested drilling another hole in the bracket for the horizontal stabilizer. This lowered the angle of attack and corrected my problem. >> did you move the leading edge of the stabilizer up or down to kill the downward pitching ?? GeoR38 ________________________________________________________________________________
Date: Jan 30, 2001
From: John Richmond <twoschmoops(at)yahoo.com>
Subject: Rotax engine seminars
Any of you know how good the Rotax seminars are at Sun-n-Fun? I hear they offer some, do they give one all there is to know about overhauling, tuning, etc.? Are they sit down class room styles, or just stand around a table, watch and take notes? Do they cost anything? Thanks ===== John & Lynn Richmond :-) Palm Coast, Fl. Mk3, 582 Get personalized email addresses from Yahoo! Mail - only $35 a year! http://personal.mail.yahoo.com/ ________________________________________________________________________________
Date: Jan 30, 2001
From: Woody <duesouth(at)govital.net>
Subject: Re: rivet removal
I have probably drilled out more rivets than any one and have yet to use anything other than an ordinary 1/8 drill Just drive it through the old rivet. Sometimes the rivit will spin and you may have to wiggle the drill but it will come out. No real need to buy a special deriveter tool. If you got one fine but we are not talking rocket science or watchmaking here. If the hole becomes a bit oversize don't worry. The nature of the rivet is to expand and fill the hole before the stem is popped. "Rude and crude Woody" ________________________________________________________________________________
From: TAILDRAGGER503(at)aol.com
Date: Jan 30, 2001
Subject: Re: Bolt Torque
I USE MY MERCURY MARINE MANUAL,IT HAS ALL THE TORQUE AND BOLT SPECS. D.SNYDER ________________________________________________________________________________
From: TAILDRAGGER503(at)aol.com
Date: Jan 30, 2001
Subject: Fwd: FIRESTAR ELEVATOR PLANS
From: "Customer Support at The New Kolb Aircraft" <customersupport(at)tnkolbaircraft.com> Subject: Re: FIRESTAR ELEVATOR PLANS Date: Tue, 30 Jan 2001 10:45:42 -0500 yes it's a typo. Flatten all Ribs Randy, Technical Support ----- Original Message ----- From: <TAILDRAGGER503(at)aol.com> Sent: Monday, January 29, 2001 7:29 PM Subject: Fwd: FIRESTAR ELEVATOR PLANS > In a message dated 1/29/01 7:25:00 PM Eastern Standard Time, TAILDRAGGER503 > writes: > > << N >> > > ________________________________________________________________________________
Date: Jan 30, 2001
From: Bill & Anna Vincent <vincentab(at)chartermi.net>
Subject: Picture Homer Kolb 1956
I found this picture in the January 2000, Experimenter magazine. Since not everyone has access to this magazine I thought I would share this with everyone. "In 1956 Homer flew one of his first true airplane designs powered by four chain saw engines. Each engine produced about 5 horsepower and together they put out about as much power as a small Volkswagen engine, but they weighed about half as much." The magazine article is a very good story about Homer Kolb and how he invented the Kolb ultralights. I hope you enjoy this picture as much as I do. Bill Vincent Firestar II Quinnesec, Upper Peninsula of Michigan http://www.geocities.com/billvincent49876/Homer_Kolb_1956.html ________________________________________________________________________________
Date: Jan 30, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: food for thought... to the list
> > 2) make the elevator like the Rans S-17 where you can readily > > adjust > > the angle of attack with just the pull of a pin. > > ....... just 2 suggestions - - - - - tim (firestar 377) > As far as the angle of attack is concerned, yes, I WOULD really like that > as I believe the Kolb is angled too high for the purpose of stability and > speed. But as I get more experienced and want more performance it makes some > sense to me at least to have the option to change that....what do the others > think? > GeoR38 Tim, GeoR38, and Gang: Take a look at N101AB, Kolb MK III. It has been flying with an adjustable leading edge horizontal stabilizer since 1992, thanks to the imaginative mind and fabrication talent of my Big Brother Jim. Addressing reduction of angle of attack of the wing: More angle of attack permits the airplane to take off in a more level attitude and eliminates the need for extremely long landing gear to get the wing in the correct angle of attack to take off. The Sling Shot has extremely long main gear. Reason: Wing has much less angle of attack. The long gear are not for prop clearance since the prop is on the hind end. :-) However, when the SS is flying and one slows it down, down goes the tail and up goes the nose to keep the wing at the correct angle of attack. It really squats when you slow it down to near stall speed. But, it flies faster. :-) Less drag cause the tailboom is flying horizontal rather than tail high like my MK III. When the tail is high we are dragging a much large profile of the side of the tailboom through the air, rather than a 6 inch diameter profile. If I left something out, holler at me. I am tired, just got home from taking the main gear legs to Braddock Metalurgy in Anniston, AL. Nice folks and nice operation. Forgot my check book. Never done business with them before. Said they would charge me $5.00 to UPS to my front door and bill me. That is unusual in today's business world. These folks do not know me and I live 85 miles down the road. I was impressed with the plant. Looked more like a hospital than a heat treat operation. Take care, john h ________________________________________________________________________________
Date: Jan 30, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: rivet removal
> I have probably drilled out more rivets than any one and have yet to use > anything other than an ordinary 1/8 drill Just drive it through the old > rivet. > "Rude and crude Woody" Woody and Gang: How are you drilling right through those case hardened mandrels that remain in the rivet after they are popped? I find these will ruin any 1/8 bit as soon as you hit it. My procedure for rivet removal is: Use a pulled mandrel stem help by small Vise Grips. This is so you don't bash your fingers when you tap the mandrel to tap out the piece in the rivet. After the rivet mandrel is tapped out, then proceed to drill (1/8" bit) using a little wobbling action to the drill motor. If it should spin, go to the next step. :-) Take an old hack saw blade and break it in half. Go to your grinder and grind a "V" into the broken end of the blade with a bevel on one side only. To prevent a rivet from spinning, push the beveled "V" of the blade up to and under the lip of the rivet. This will hold the rivet and keep it from spinning and screwing up and enlarging the rivet hole. End of lesson. :-) Take care (it works for me), john h ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jan 30, 2001
Subject: Re: Horizontal Stabilizer Adjustment
Ron; my Firestar needs a lot of forward stick for level flight. By making a bracket to raise the front of the horizontal stabilizer, it needs less forward stick than it used to. The Cub has a jackscrew holding the front of it's horizontal stabilizer that moves in the range of 3 in. or more for trim so we figured it could work for us too.G.Aman FS2 79 Hrs N.E. Ohio ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jan 30, 2001
Subject: Re: food for thought... to the list
George. When you change the angle of attack in our Firestars you also change dihedral. Making the struts adjustable might be a little awkwark.G.Aman FS2 ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: rivet removal
Date: Jan 30, 2001
YEAH ! ! ! ! ! ----- Original Message ----- From: "Woody" <duesouth(at)govital.net> Sent: Tuesday, January 30, 2001 1:26 PM Subject: Re: Kolb-List: rivet removal > > > I have probably drilled out more rivets than any one and have yet to use > anything other than an ordinary 1/8 drill Just drive it through the old > rivet. Sometimes the rivit will spin and you may have to wiggle the drill > but it will come out. No real need to buy a special deriveter tool. If you > got one fine but we are not talking rocket science or watchmaking here. If > the hole becomes a bit oversize don't worry. The nature of the rivet is to > expand and fill the hole before the stem is popped. > > "Rude and crude Woody" > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Picture Homer Kolb 1956
Date: Jan 30, 2001
He had an awful lot of guts.............especially considering the time..............you know, on reflection, that was '56, eh............?? Don't they call John Moody the "Father of Ultralights"?? Didn't he start his thing around 1970 or there-abouts ?? Who should the world be calling the "Father of Ultralights"?? Hmmmmmm..................?? Thanks for sharing that, Bill. Lar. ----- Original Message ----- From: "Bill & Anna Vincent" <vincentab(at)chartermi.net> Sent: Tuesday, January 30, 2001 3:28 PM Subject: Kolb-List: Picture Homer Kolb 1956 > > I found this picture in the January 2000, Experimenter magazine. Since > not everyone has access to this magazine I thought I would share this > with everyone. > "In 1956 Homer flew one of his first true airplane designs powered by > four chain saw engines. Each engine produced about 5 horsepower and > together they put out about as much power as a small Volkswagen engine, > but they weighed about half as much." > The magazine article is a very good story about Homer Kolb and how he > invented the Kolb ultralights. > I hope you enjoy this picture as much as I do. > > Bill Vincent > Firestar II > Quinnesec, Upper Peninsula of Michigan > > http://www.geocities.com/billvincent49876/Homer_Kolb_1956.html > > ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jan 30, 2001
Subject: Re: Picture Homer Kolb 1956
1956 is before I was born....If John Moody is called the father of ultralights then Homer must be the Grandfather of ultralights. Will In a message dated 1/30/01 8:32:39 PM Eastern Standard Time, larrybiglar(at)email.msn.com writes: > He had an awful lot of guts.............especially considering the > time..............you know, on reflection, that was '56, eh............?? > Don't they call John Moody the "Father of Ultralights"?? Didn't he start > his thing around 1970 or there-abouts ?? Who should the world be calling > the "Father of Ultralights"?? Hmmmmmm..................?? Thanks for > sharing that, Bill. Lar. > > ----- Original Message ----- > From: "Bill & Anna Vincent" <vincentab(at)chartermi.net> > To: "kolb" > Sent: Tuesday, January 30, 2001 3:28 PM > Subject: Kolb-List: Picture Homer Kolb 1956 > > > > > > > I found this picture in the January 2000, Experimenter magazine. Since > > not everyone has access to this magazine I thought I would share this > > with everyone. > > "In 1956 Homer flew one of his first true airplane designs powered by > > four chain saw engines. Each engine produced about 5 horsepower and > > together they put out about as much power as a small Volkswagen engine, > > but they weighed about half as much." > > The magazine article is a very good story about Homer Kolb and how he > > invented the Kolb ultralights. > > I hope you enjoy this picture as much as I do. > > > > Bill Vincent > > Firestar II > > Quinnesec, Upper Peninsula of Michigan > > > > ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Lightest Altenator
Date: Jan 30, 2001
Hello Kolbers, I'm building a turbo charged 1liter 3cyl engine with port injection; redundant computers & 2 high pressure fuel pumps. I pesently have a 3lb., 9 amp Kubota dynametor. 9 amps will probably be insufficient or at least close to it. What is the lightest auto altenator available? If you know the year, make & model that would be helpful. Thanks for any suggestions. Richard Swiderski ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: Lightest Altenator
Date: Jan 30, 2001
----- Original Message ----- From: "Richard Swiderski" <swiderskir(at)earthlink.net> Sent: Tuesday, January 30, 2001 8:43 PM Subject: Kolb-List: Lightest Altenator > > Hello Kolbers, > > > I'm building a turbo charged 1liter 3cyl engine with port injection; > redundant computers & 2 high pressure fuel pumps. I pesently have a > 3lb., 9 amp Kubota dynametor. 9 amps will probably be insufficient or > at least close to it. What is the lightest auto altenator available? > If you know the year, make & model that would be helpful. Thanks for > any suggestions. > > Richard Swiderski I'd like to here more about your engine project. Check out the tiny backup alternators from http://www.bandcspecialty.com/, or there smallest regular alternator. ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: Electronic Engine Management - 3 cyl Geo/Suzuki
Date: Jan 30, 2001
Kolbers, For anyone considering the Geo-Raven setup for your Kolb, I finially found a company that offers a completely integrated electonically controlled engine management system, ie., both the ignition and fuel injection. This is the only company that offers both for a 3cyl engine. They are also unique in they offer redundant computers, coils, & crank position sensors. It is specifically designed for aircraft use to, so you don't have to say its for a "recreational vehicle"! The factory setup will be fine for most instances. I am turbocharging & need to get rid of the air-mass sensor unit as it really complicates the air plumbing (The intercooler already makes it more complicated.) and I can get some weight savings. This system will allow me to get rid of the distributor as well which will cut some more weight & open up some more space also. It will also allow me to taylor the fuel ratio & ignition timing to the varying boost pressures. ...Richard Swiderski, Ocala FL, SlingShot SeaDoo 587 ________________________________________________________________________________
Date: Jan 30, 2001
From: Woody <duesouth(at)govital.net>
Subject: Re: rivet removal
> >Woody and Gang: > >How are you drilling right through those case hardened >mandrels that remain in the rivet after they are popped? I >find these will ruin any 1/8 bit as soon as you hit it. > >My procedure for rivet removal is: never really thought about it. I just drill away and it works. I did have problems last summer drilling out a Mk111 but that was due to a bad pop riveter leaving the mandrel sticking out of the rivet. I filed those down flush then drilled. ________________________________________________________________________________
Date: Jan 30, 2001
From: Woody <duesouth(at)govital.net>
Subject: Picture Homer Kolb 1956
> >Its cruise speed wasn't much faster than its stall speed. Homer did not fly >it too much until he added more wing to it. Then it became a much better >flying aircraft. Those were Mac 101's and did the 4 of them ever scream! > >Dennis I have a couple pictures of Homers first flyer out back behind the barn. I could send out if anyone is interested and also one of his Osh kosh display his second year there before he had the ultrastar. If anyone has access to a stereoscope I have a couple pictures that can be viewed 3d. ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: In-flight Adjustable Propelors
Date: Jan 30, 2001
Kolbers, I will be needing an in-flight adjustable propellor for my 3 cyl turbo charged engine. It has 107 lbs torque at the PTO & 80 hp at 6lb boost & can put out 100hp with 10lb boost. I plan to run it at the conservative setting. Given that it is a 4 stroke & therefore hits twice as hard for equal amount of hp as 2 stroke, a very rigid prop is not advised (A Warp on a VW will break the shaft where a wooden doesn't). Only an opposed 4 cyl is harmonically stable. All other configurations will gyrate around the crank axis & a 3cyl is the worst of them all. Therfore, I am looking for the lightest & most flexible prop that will take 80-100 hp. Inflight adjustable is necessary because it will guarantee that I can control my boost at any rpm setting which translates into maximum safety, economy, climb & speed. NSI is a gold plated boat anchor & if Warp Drive is out with their prototype at S&F, its not far behind NSI. ASAP offers a reasonably light setup at a reasonable price but after dealing with them with a previous prop, I would not recomend them to anyone. [[For the record, I purchased their prop, then found a better, lighter redrive & asked to swap it out (Still in the box.) for one that turns in the other direction. They not only would not do it, but offered me 25% of what I paid for it & wanted to sell me another. That told me they 1) Are having trouble selling their props & 2) They don't care about the customer once they make a sale.]] Unless I'm mistaken, there are no other suppliers left but Ivo. If you know of one, please share that info with the List or email me direct. Now for Ivo. He's the cheapest around, especially since I would not need his motor assembly-- I am using a treaded rod thru the prop shaft. He offers 3 models. His BIG MOMMA for Continentals is too heavy. The 2 blade medium version would be acceptable. The 3 bladed 72" UL version would be fantastic if it could hold up. The big question: Has anyone ever put the light 3 blade on a Rotax 912 or 912S? I heard a guy say he hear a guy say it was done, but sounds improbable to me. The next biggest question: Has anyone seen the medium prop on anything? How does it perform? At Sun&Fun, Ivo didn't have any data that compared the performance of the light vs medium props on a 582. In fact he offered no hard data at all. Can anyone shed some light on this? Thanks for any insights. ...Richard Swiderski ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: Electronic Engine Management - 3 cyl Geo/Suzuki
Date: Jan 30, 2001
Dummy Me! I left out the Co. name & website: Compus Avionics http://www.connect.net/compass/ ----- Original Message ----- From: "Richard Swiderski" <swiderskir(at)earthlink.net> Sent: Tuesday, January 30, 2001 10:32 PM Subject: Re: Kolb-List: Electronic Engine Management - 3 cyl Geo/Suzuki > Kolbers, > > For anyone considering the Geo-Raven setup for your Kolb, I finially > found a company that offers a completely integrated electonically controlled > engine management system, ie., both the ignition and fuel injection. This > is the only company that offers both for a 3cyl engine. They are also > unique in they offer redundant computers, coils, & crank position sensors. > It is specifically designed for aircraft use to, so you don't have to say > its for a "recreational vehicle"! > The factory setup will be fine for most instances. I am turbocharging & > need to get rid of the air-mass sensor unit as it really complicates the air > plumbing (The intercooler already makes it more complicated.) and I can get > some weight savings. This system will allow me to get rid of the distributor > as well which will cut some more weight & open up some more space also. It > will also allow me to taylor the fuel ratio & ignition timing to the varying > boost pressures. ...Richard Swiderski, Ocala FL, SlingShot SeaDoo 587 > ________________________________________________________________________________
From: "Clay Stuart" <cstuart(at)searnet.com>
Subject: electronic level
Date: Jan 30, 2001
I am almost finished with the tail feathers after a month of work (75 hours or so). Soon I will be starting the wings and I want to buy an electronic level. Where is a good source for one and what price can I expect to pay? I have a Northern Hydraulics catalog which has several listed. Someone reported buying a rather inexpensive one, but was not pleased with its accuracy. The $4.99 tubing bender I bought at Harbour Freight seems to be of similar quality to the $30 one I bought at Aircraft Spruce that was too small. I was able to get smooth bends without any noticeable flattening of the 5/16" tubing with it. I noticed that HF has the same pneumatic riveter that I got from Cleaveland tool, but I was afraid to check the price, fearing I had overpaid. Thanks, Clay Stuart building Mark IIIXtra ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Jan 31, 2001
Subject: Re: In-flight Adjustable Propelors
In a message dated 1/30/01 8:13:00 PM Pacific Standard Time, swiderskir(at)earthlink.net writes: > The big question: Has anyone ever put the light 3 blade on a Rotax 912 > or 912S? I heard a guy say he hear a guy say it was done, but sounds > improbable to me. > Rich: I can offer you my experience with the three bladed, high pitch, quick adjust IVO on a 582 with a 3.47:1 E box. I found at that high ratio the prop was silky smooth, and I was very pleased with the results for the first few hours. With the prop IVO gives you little pieces of steel tape that they recommend you place across the intersections of the individual blades. They are a telltale. If the blade is moving in the hub the tape will crack and you know you have a porblem of some sort. I cracked my first tape shortly after my first full hour of flying after the break in. Thinking it might be fluke I simply replaced it. Another tape broke shortly after. I called IVO and explained my situation. They said they had a fix and not to worry. I sent them my hub and for free they knurled the inside surface of the hub. They said that it would make the hub grip the blades better and solve my problem. I broke another tape within 3 hours of the hub fix. I called IVO again and they recommended that I up the torque on the prop bolts from 150 inch pounds to 200 inch pounds. I did that and broke another tape shortly afterwards. By this time I was on a first name basis with IVO. I called him and told him about the problem. I questioned him in great detail and what I learned was they had very little experience with props that long (72 is the longest they make) turning that slow, and they had had similar problems in the past. IVO told me he had another fix in mind, but at that point I told him I had no desire to be test pilot and asked him for my money back. TO HIS GREAT CREDIT IVO REFUNDED ME THE PURCHASE PRICE OF MY PROP DESPITE THE FACT THAT I HAD USED IT FOR 20 HOURS AND PURCHASED IT 3 YEARS BEFORE. I suspect that if I had not opted for the high pitch blade and gone with a lower gear ratio, like on the B box, that I would not have had the problem. Guys with 64 to 68 inch IVOs on B boxes report no problems at all. The executive summary here is that IVO props in the longer lengths should not be turned slowly. My surmise is that the blades are so flexible that they are like whips and the power pulses from the engine set up sine waves down the blades. One of the nice things about the IVO's flexibility is that it seems to absorb and damp some vibration. I regretted giving mine up because it always ran very smooth. I now have a Powerfin and it works fine. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Re: rivet removal
Date: Jan 31, 2001
Take a small punch and knock the mandrel out before you start drilling. Much eaiser on drill bits that way. ----- Original Message ----- From: "Woody" <duesouth(at)govital.net> Sent: Tuesday, January 30, 2001 7:38 PM Subject: Re: Kolb-List: rivet removal > > > > > >Woody and Gang: > > > >How are you drilling right through those case hardened > >mandrels that remain in the rivet after they are popped? I > >find these will ruin any 1/8 bit as soon as you hit it. ________________________________________________________________________________
From: "Sam Cox" <lightflyer(at)email.msn.com>
Subject: Re: Picture Homer Kolb 1956
Date: Jan 31, 2001
> > Don't they call John Moody the "Father of Ultralights"?? Didn't he start > > his thing around 1970 or there-abouts ?? Who should the world be calling > > the "Father of Ultralights"?? Hmmmmmm..................?? Thanks for > > sharing that, Bill. Lar. > > Lar and Gang: > > The world is not always fair. > > john h Amen brother. The USUA named it's highest honor the Moody Award. This years award will be given next week (Feb. 8-10) at the USUA Annual meeting in Indianapolis. And this years winner is ........Homer Kolb. Sam Cox ________________________________________________________________________________
From: "Ron or Mary Payne" <ronormar(at)apex.net>
Subject: Horizontal Stabilizer
Date: Jan 31, 2001
I guess I didn't explain myself enough in my earlier post. That is not unusual. In the pictures that I have seen including the Kolb factory FireStar, the brackets that rivet to the side of the fuselage to hold the leading edge of the horizontal stabilizer have a row of 5 holes vertically. Just by puling the pin you could raise or lower the leading edge. The brackets furnished with my kit seem to be much shorter and have only one hole for the pin. My drawings show this pin located 3/8 inch above the fuselage tube. Once the bracket is riveted in place there will be no adjustment. My question is what was supplied to some of you other FireStar drivers? Do your brackets have one hole or a row of holes? I have e-mailed Kolb with this question but have not received a reply as yet. Ron Payne ________________________________________________________________________________
From: Dickk9(at)aol.com
Date: Jan 31, 2001
Subject: Re: Horizontal Stabilizer
Hi Ron, The factory Firestar was the prototype and the brackets with several holes was for experimentation. Once the proper location was determined, your brackets (hinges) with one vertical hole was supplied. No need to change position. Dick Kuntzleman ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: Picture Homer Kolb 1956
Date: Jan 31, 2001
What's USUA's email address ?? Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III www.biglar.homestead.com/larry.html ----- Original Message ----- From: "Sam Cox" <lightflyer(at)email.msn.com> Sent: Wednesday, January 31, 2001 4:38 AM Subject: Re: Kolb-List: Picture Homer Kolb 1956 > > > > > Don't they call John Moody the "Father of Ultralights"?? Didn't he > start > > > his thing around 1970 or there-abouts ?? Who should the world be > calling > > > the "Father of Ultralights"?? Hmmmmmm..................?? Thanks > for > > > sharing that, Bill. Lar. > > > > Lar and Gang: > > > > The world is not always fair. > > > > john h > > Amen brother. The USUA named it's highest honor the Moody Award. This > years award will be given next week (Feb. 8-10) at the USUA Annual meeting > in Indianapolis. And this years winner is ........Homer Kolb. > > Sam Cox > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Engine Tilt
Date: Jan 31, 2001
Hey Gang..............a couple of days ago, there was a question about the tilt of the engine affecting the nose down attitude of a Mk III. Something about he had to hold very strong up-elevator to maintain level flight. I've thought about this in relation to Vamoose to the point where I designed adjustment room into my engine mounts. There's been days' worth of drilling out rivets, and not one comment on this. Does anyone know which way to tip, or yaw, your engine to correct for this ?? Impatient Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III www.biglar.homestead.com/larry.html ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: electronic level
Date: Jan 31, 2001
Clay, I have a 2' long Smart Level and am very happy with it. It reads out in tenths of degrees and is very accurate. My wife bought it for me from Harber Freight about ten years ago for less than $40, They quit selling them shorty after that. When my friends tried to buy them through another source, they found the price was double. You might try searching the net. Good Luck, Denny ----- Original Message ----- From: Clay Stuart <cstuart(at)searnet.com> Sent: Tuesday, January 30, 2001 11:19 PM Subject: Kolb-List: electronic level > > I am almost finished with the tail feathers after a month of work (75 hours > or so). Soon I will be starting the wings and I want to buy an electronic > level. Where is a good source for one and what price can I expect to pay? > I have a Northern Hydraulics catalog which has several listed. Someone > reported buying a rather inexpensive one, but was not pleased with its > accuracy. > > The $4.99 tubing bender I bought at Harbour Freight seems to be of similar > quality to the $30 one I bought at Aircraft Spruce that was too small. I > was able to get smooth bends without any noticeable flattening of the 5/16" > tubing with it. I noticed that HF has the same pneumatic riveter that I got > from Cleaveland tool, but I was afraid to check the price, fearing I had > overpaid. > > Thanks, > Clay Stuart > building Mark IIIXtra > > ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 31, 2001
Subject: Re: Horizontal Stabilizer Adjustment
In a message dated 1/30/01 7:50:13 PM Eastern Standard Time, ZepRep251(at)aol.com writes: > Ron; my Firestar needs a lot of forward stick for level flight. By making a > bracket to raise the front of the horizontal stabilizer, it needs less > forward stick than it used to. The Cub has a jackscrew holding the front of > it's horizontal stabilizer that moves in the range of 3 in. or more for > trim > so we figured it could work for us too.G.Aman FS2 79 Hrs N.E. Ohio > Gary, you wouldn't happen to have a drawing or picture you could send me on your stabilizer attachment do you? Someone sent me their design, but the picture wouldn't open for me....I would like to lower my stab some on my firestar. GeoR38 ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: 582 & 618 dual rad size?
Date: Jan 31, 2001
Can anyone with the 582 or 618 dual rad setup give me the height & width of the rads? Thanks, Denny ________________________________________________________________________________
From: "Ron" <ron.carroll(at)att.net>
Subject: Re: food for thought... to the list
Date: Jan 31, 2001
John, since your Mk-lll has an adjustable horizontal stabilizer, and you mention the improved performance of the SS compared to your Mk-lll, why is it that you don't adjust your horizontal stabilizer to obtain a similar improved performance? Is the SS' lower AOA a result of the reduced angle of the Horizontal stabilizer? This sort of fits in with the question Larry Cottrel & I have posted regarding the way my Mk-lll flies so nose-down with high power, and nose-up with reduced power. The nose-down is so strong during climb & high power cruise, that I nearly run out of up-elevator control. i.e., the stick is nearly all the way back with almost nothing left. This was with Larry & I on board, a total of nearly 470#s of beef plus 5-gallons of fuel. We also had a difficult time taking off, requiring full up elevator & one notch of flaps. We were still within the CG envelope with this load, but seemed nose heavy. Any ideas? Ron ----- Original Message ----- From: John Hauck <hawk36(at)mindspring.com> Sent: Tuesday, January 30, 2001 3:45 PM Subject: Re: Kolb-List: food for thought... to the list > > Tim, GeoR38, and Gang: > > Take a look at N101AB, Kolb MK III. It has been flying with > an adjustable leading edge horizontal stabilizer since 1992, > thanks to the imaginative mind and fabrication talent of my > Big Brother Jim. >The Sling Shot has extremely long main gear. > Reason: Wing has much less angle of attack. The long gear > are not for prop clearance since the prop is on the hind > end. :-) However, when the SS is flying and one slows it > down, down goes the tail and up goes the nose to keep the > wing at the correct angle of attack. It really squats when > you slow it down to near stall speed. But, it flies > faster. :-) Less drag cause the tailboom is flying > horizontal rather than tail high like my MK III. When the > tail is high we are dragging a much large profile of the > side of the tailboom through the air, rather than a 6 inch > diameter profile. > SNIP > > Take care, > > john h ________________________________________________________________________________
Date: Jan 31, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Engine Tilt
Does > anyone know which way to tip, or yaw, your engine to correct for this ?? > Impatient Lar. Lar and Gang: I went through this drill early on with my MK III. I experimented different engine postions with negative change in correcting adverse yaw and the tendancy to push the now down when power is applied and/or increased. Just did not make any noticeable difference whow I off set the engine. Until I installed the 6 inch prop extension I flew with the front of the engine raised 5/8". In the static position this placed the prop perpendicular (90 deg) to the bottom of the wing. My theory was to try and get the line of thrust as close to line of flight as I could. Realizing that when the engine was under power, the attitude of the engine would change a little, i.e., the rear will come up and the front will depress and twist left, just a tad. This way when I am at cruise rpm, the thrust line will be the same as line of flight, and the wing will have the angle of attack necessary to maintain that altitude. This time around, when I start flying again, I will experiment with the engine in the stock position because I wanted more prop tip clearance with the the 6 inch extension. I have about 1 1/4 inches clearance now. If I feel I have enough clearance with the front of the engine raised 5/8 of an inch, I will try some flying in tht configuration. Basically, what I learned when I started flying my MK III was it did not make measureable difference which way you pointed the engine. Was not worth the effort to go through the drill. On the same note, the experiment off setting the leading edge of the vertical stablizer produced the same information. Not worth the effort to off set it. Mine is back in the centered position. Went to a larger trim tab and that neutralized the adverse yaw. Take care, john h ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 31, 2001
Subject: Re: food for thought... to the list
In a message dated 1/30/01 8:00:42 PM Eastern Standard Time, ZepRep251(at)aol.com writes: > George. When you change the angle of attack in our Firestars you also change > dihedral. Making the struts adjustable might be a little awkwark.G.Aman FS2 > > I know what you are saying here, but what I always thought was that stability was achieved be either dihedral OR Angle between wings and stab. However, I already originally added dihedral above that specified on the plans and built the angle according to the plans ...so I am already dihedral plus. Not much but several inches more. GeoR38 ________________________________________________________________________________
Date: Jan 31, 2001
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: electronic level
Water levels and plumb bobs never need batteries, and they don't lie. Water colored with food coloring in small diameter tygon tubing makes an inexpensive level. With a water level and three plumb bobs, you can build a wing on a vertical fixture and the wing will be square and flat with in a 1/16 of an inch. The water level levels the main spar. One plumb bob holds the inner main rib square to the main spar, and the other two plumb bobs maintain the flatness of the wing from the leading to trailing edge of the wing. Jack B. Hart FF004 Jackson, MO > >I am almost finished with the tail feathers after a month of work (75 hours >or so). Soon I will be starting the wings and I want to buy an electronic >level. Where is a good source for one and what price can I expect to pay? >I have a Northern Hydraulics catalog which has several listed. Someone >reported buying a rather inexpensive one, but was not pleased with its >accuracy. > >The $4.99 tubing bender I bought at Harbour Freight seems to be of similar >quality to the $30 one I bought at Aircraft Spruce that was too small. I >was able to get smooth bends without any noticeable flattening of the 5/16" >tubing with it. I noticed that HF has the same pneumatic riveter that I got >from Cleaveland tool, but I was afraid to check the price, fearing I had >overpaid. > >Thanks, >Clay Stuart >building Mark IIIXtra > > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: Dale Seitzer <dale(at)gmada.com>
Subject: New Kolb Pilot
Date: Jan 31, 2001
I am pleased to announce that my wife Bettie Seitzer soloed in OUR Original Firestar #32 on1/28/01 at Lake Minnetonka, Minnesota. She reads the list but has not contributed yet. She flew 2-25 minute flights and made 5 great landings and one ok landing. There was a very light wind from the south, haze and low clouds and 19 degrees temperature. She reports the Firestar flies very well--easier than the Sport Aviation Talon she received training in. A group on the ground watched her flight--when I said "Give it a little more throttle" she did it on her own, When I said"Get the nose down" she did that too. She has good instincts and was very happy and proud. Now the problem is how are we going to share the plane! She has been talking about the experience non stop since then--it is cool to see her excited about the same thing I love. She now is trying to decide if we should get another Firestar or get a Mark III! She is making plans for cross country flights and adventures--now I will have someone to help setup and loading. I am very lucky and proud. Dale Seitzer ________________________________________________________________________________
Date: Jan 31, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: food for thought... to the list
Ron and Gang: Let me see if I can answer your questions: > John, since your Mk-lll has an adjustable horizontal stabilizer, and you > mention the improved performance of the SS compared to your Mk-lll, why is > it that you don't adjust your horizontal stabilizer to obtain a similar > improved performance? Is the SS' lower AOA a result of the reduced angle of > the Horizontal stabilizer? The reduced angle of attack (AOA) of the SS is determined by design and rigging. The tailboom flies parallel to the line of flight. I adjusted the leading edge of the horizontal stab down to help offset the nose down tendancey under power. With much more angle of attack in the wings and the design of the MK III fuselage, the tailboom does not fly parallel to the line of flight, but tail high. > my Mk-lll flies so nose-down with high power, and nose-up > with reduced power. My own personal opinion, not based on anything scientific: High thrust line is gonna push the nose down on a pusher. If ya had a low thrust line on a pusher it would be just the opposite. Don't know how to explain that any simpler. The nose-down is so strong during climb & high power > cruise, that I nearly run out of up-elevator control. i.e., the stick is > nearly all the way back with almost nothing left. This was with Larry & I > on board, a total of nearly 470#s of beef plus 5-gallons of fuel. We also > had a difficult time taking off, requiring full up elevator & one notch of > flaps. I believe every word of what you say above. You may have established a record forf pilot/passengeer weight in a MK III. The MK III is performing exactly like it should under the conditions you have placed on it. I am not sure of max people weight for the MK III but guess it is about 400 lbs. To aggevate this overload condition you only had 5 gal fuel in the rear. Then on top of all that you pull in a notch of flaps which further increases the nose down tendancy. If you had thought of something else to compound your problem you may have hurt your airplane and your selves. Lowering the leading edge of the horizontal stablilizer will help in your situation. However, I do not recommend flying a MK III with that much "beef" in the seats. When I am doing serious XCs, I have over well over 200 lbs of fuel and equipment behind the center bulk head. At cruise I still require nose up trim, when I am solo. Pull back the power and I don't need trim. I experimented with three different positions of the Horz Stab, all below the normal position. I do not recall what the measurements are now, but when I flew in the lower position the aircraft would not settle down in cruise. It was like trying to sit on a ball. It would roll off the back side or the front side. Really had to stay right on top of pitch control all the time. Top notch was not enough trim assistance. Middle notch the plane flies well and I have enough nose up trim to fly comfortably. Take care, john h ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jan 31, 2001
Subject: Re: Picture Homer Kolb 1956
In a message dated 1/30/01 11:02:39 PM Eastern Standard Time, duesouth(at)govital.net writes: > I have a couple pictures of Homers first flyer out back behind the > barn. I could send out if anyone is interested and also one of his Osh kosh > display his second year there before he had the ultrastar. If anyone has > access to a stereoscope I have a couple pictures that can be viewed 3d. > > Hey Woody, would it be possible to post some of your stuff on the list....Everyone would be very interested....here I am talkin and I don't even have a scanner or a digital camera.....:-( GeoR38 ________________________________________________________________________________
Date: Jan 31, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: food for thought... to the list
Here's my two cents, for what it's worth. I noticed the same thing on my MKIII, needed full up elevator to take off and climb out at high power, etc. I have modified my flap control handle so that I have three settings very close to each other at the up position. All the way up is slightly reflexed, the flaps are about 3 degrees above normal. Middle up has the bottom of the flap level with the bottom of the wing, and there is also a drooped up position, the flap droops about 3 degrees lower than level with the bottom of the wing. The ailerons are adjusted so that with an in flight load, the bottoms of the control surfaces are flat and parallel with the bottom of the wing. Now when I take off with a heavy passenger, I have the trim control lever in the full up position, and the flaps in the top hole, reflexed slightly up. This gives me good elevator authority with minimum stick force needed to hold the nose up. It also allows full throttle level flight without needing to hold a lot of up elevator like before. When I fly solo, I take off with the flap handle in the lower up position. With this mod, the airplane handles and feels almost the same either solo or two up. It is very easy to look and see which hole the flap handle is located in before takeoff, and even if you get it in the wrong one, (I tried it to see what would happen) it still does OK, just not as good as it might be. There is a picture of the flap handle control mod on my web page, I will be redoing some things on the web page later this spring, and will try to make the pictures and the mods easier to see. The current pictures are at http://www.bcchapel.org/pages/0003/pg3.htm Richard Pike MKIII N420P (420ldPoops) >This sort of fits in with the question Larry Cottrel & I have posted >regarding the way my Mk-lll flies so nose-down with high power, and nose-up >with reduced power. The nose-down is so strong during climb & high power >cruise, that I nearly run out of up-elevator control. i.e., the stick is >nearly all the way back with almost nothing left. This was with Larry & I >on board, a total of nearly 470#s of beef plus 5-gallons of fuel. We also >had a difficult time taking off, requiring full up elevator & one notch of >flaps. We were still within the CG envelope with this load, but seemed nose >heavy. > >Any ideas? > >Ron > ________________________________________________________________________________
Date: Jan 31, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: food for thought... to the list
I think I may have the record for weight then: I have taken a friend flying in my MKIII, and he is at 275, and I am at 195. Full up trim, flaps reflexed full up, and no flaps when landing. Flew OK, and still had fair control authority on the elevator at all speeds, but used no flaps on landing, used a full size airport, and kept the airspeeds up on final. My weight and balance sheet says I was OK at that weight, and actually had some to spare, but I think that was about as much as prudent. Richard Pike MKIII N420P 420ldPoops) >The nose-down is so strong during climb & high power >> cruise, that I nearly run out of up-elevator control. i.e., the stick is >> nearly all the way back with almost nothing left. This was with Larry & I >> on board, a total of nearly 470#s of beef plus 5-gallons of fuel. We also >> had a difficult time taking off, requiring full up elevator & one notch of >> flaps. > >I believe every word of what you say above. You may have >established a record forf pilot/passengeer weight in a MK >III. The MK III is performing exactly like it should under >the conditions you have placed on it. I am not sure of max >people weight for the MK III but guess it is about 400 lbs. >To aggevate this overload condition you only had 5 gal fuel >in the rear. Then on top of all that you pull in a notch of >flaps which further increases the nose down tendancy. If >you had thought of something else to compound your problem >you may have hurt your airplane and your selves. ________________________________________________________________________________
Date: Jan 31, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: New Kolb Pilot
> I am pleased to announce that my wife Bettie Seitzer soloed in OUR Original > Firestar #32 on1/28/01 at Lake Minnetonka, Minnesota. > Dale Seitzer Congratulations Bettie. I think that is great. Shoot, I get excited when my gal friend flies with me. But I get to do all the flying. Wow! That's great. Now you all can fight over who gets to fly. :-) Take care, john h ________________________________________________________________________________
From: "Guy Swenson" <guys(at)rrt.net>
Subject: Re: food for thought... to the list
Date: Jan 31, 2001
After 20+ years of RC Modeling I have always lived by the following: 1) Increasing dihedral will increase stability with roll not pitch. 2) Angle of incidence will affect pitch not roll. Just thought I'd give my .02 worth. Guy S. -----Original Message----- From: GeoR38(at)aol.com <GeoR38(at)aol.com> Date: Wednesday, January 31, 2001 7:46 AM Subject: Re: Kolb-List: food for thought... to the list > >In a message dated 1/30/01 8:00:42 PM Eastern Standard Time, >ZepRep251(at)aol.com writes: > > >> George. When you change the angle of attack in our Firestars you also change >> dihedral. Making the struts adjustable might be a little awkwark.G.Aman FS2 >> >> > >I know what you are saying here, but what I always thought was that >stability was achieved be either dihedral OR Angle between wings and stab. >However, I already originally added dihedral above that specified on the >plans and built the angle according to the plans ...so I am already dihedral >plus. Not much but several inches more. >GeoR38 > > ________________________________________________________________________________
Date: Jan 31, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: food for thought... to the list
> After 20+ years of RC Modeling I have always lived by the following: > 1) Increasing dihedral will increase stability with roll not pitch. > 2) Angle of incidence will affect pitch not roll. > Just thought I'd give my .02 worth. > Guy S. Guy and Gang: I believe you are correct. The geometry of the attach point of main spar and drag strut causes a change of angle of attack or dihedral to affect the other adjustment on our Kolbs. Take care, john h PS: Having a hard time typing with a big band aid on my index finger. Stuck a rivet mandrel in it. ;-( ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: food for thought... to the list
Date: Jan 31, 2001
> John, since your Mk-lll has an adjustable horizontal stabilizer, and you > mention the improved performance of the SS compared to your Mk-lll, why is > it that you don't adjust your horizontal stabilizer to obtain a similar > improved performance? Is the SS' lower AOA a result of the reduced angle of > the Horizontal stabilizer? I think if you all start using the term angle of incidence for the angle that the wing is mounted to the fuselage and angle of attack for the angle that your hitting the wind this will be a clearer conversation. The SS's wing is mounted on the plane at a lower angle of incidence then the MKIII or Firestars. this allows it to fly at cruise speed with the fuselage in a flatter attitude and therefor less drag. but to slow down and land you have to pull the nose way up and have higher drag and need the very long gear legs, so it is not as good a low speed plane. The MKIII and firestar are not optimized for cruise as much but for low speed flight, the angle of incidence is higher. the low drag point of the fuselage is at lowerspeeds and you get better low speed performance. Take your pick but you only get one. The incidence of the horizontal tail changes similarly with the wings, since it needs to be at a slight negative aoa to generate downforce. it is better to choose your plane for the mission you want then to try and change your plane to match a mission, cause so many things change to get to a good design point. MKIII is a good low speed flyer. if you want high cruise you would change the whole geometry around, not just the wing incidence or tail incidence. If your having to hold lots of forward stick, check your cg is in the envelope, and that your control surface rigging is all correct, elevators, ailerons and flaps, and allows proper range of motion. running out of elevator control on either end of the envelope will ruin your day really fast. one way you nose into the ground the otherway you nose into the sky, and then nose into the ground. Topher ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jan 31, 2001
Subject: Re: Horizontal Stabilizer
If you are going to fold your Kolb, you must have the adjustment in the uppermost position or the stand with the holes interferes with the inboard stabilizer tube when attempting to fold it. You gotta find the right height and whack off any part of the bracket above it.G.Aman FS2 ________________________________________________________________________________
Date: Jan 31, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: 912 Maintenance
Hello Gang: Been meaning to post this msg but kept forgetting to. Biggest problem I had with my 912 was water, trash, and corrosion as the result of the water, in the float bowls. On the way and at the 1999 Kolb Flyin, I had power problem departing Gantt Int and again after I got to Chesnut Knolls airstrip. Pulled both float bowls and there was the problem. Pieces of crud break loose get in the the main jet sump, then partially or completely block the main jet. Symptoms are lack of power, won't come up to full rpm, and/or full engine shut down. The latter happened at the 2000 Kolb Flyin in the factory Sling Shot. First takeoff out of Chesnut Knolls airstrip and had an engine failure. Cause as described above. Factory guys may get irritated at me with sharing this information to the List about their SS, but if is a fact of life and a serious one. I think we should check carburetor float bowls at least once a month to insure they are clean and have no water/moisture in them. It is a good idea to have a couple sets (2 ea per pair) of float bowl gaskets incase you screw one of them up, which is easy to do. I carry a couple spare sets with me on big trips. Take care, john h PS: Won't hurt to check those 2 cycle float bowls also. ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: In-flight Adjustable Propelors
Date: Jan 31, 2001
Yes, Kolb flew the SS with an 72" 3-blade IVO for awhile. The only reason it was removed was for the lack of top end performance, the Ivo's just did not do as well at higher speeds. This was the reason I had mentioned some time ago on the list that while I consider the Ivo's one of the best all around props for the FF and FS - but for the SlingShot and Laser, the Warp gives a higher speed. A properly designed wood prop will outperform both at top end, but the Warp provides the best overall performance when climb and top end are both factored in. I also had done a lot of testing of props on the 582 powered Laser and the Ivo was even at more of a disadvantage at the higher speeds of the Laser. I would not recommend the IVO for the SlingShot, you will give up too much top end. (I am only discussing the light weight Ivo not the heavier models.) Dennis The big question: Has anyone ever put the light 3 blade on a Rotax 912 or 912S? I heard a guy say he hear a guy say it was done, but sounds improbable to me. ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)epix.net>
Subject: food for thought... to the list
Date: Jan 31, 2001
I took up a person weighing 360 lbs in a TwinStar Mark-II with a 503. I probably weighed around 200 at the time. I recall very vividly that he "overflowed" the torque tube and some of him was on my side of the cockpit. Climb out wasn't too good, but we made it up. I don't know why I did it - seemed like a good thing to do at the time. But once was enough. Sometime later I had a gent who weighed about that much in the Mark-III. I was hopping rides out of a mowed hay field. When he plopped into the cockpit I knew I didn't not want to take him up. He tried to fasten his seat belt and it did not reach around his considerable girth. I had my out, I said I can't take you up without the seat belt fastened. He said, that's okay I don't mind not having a seat belt. I persisted and said no, I just can't fly someone without the seat belt fastened. I had no doubt I could have gotten him up, but I did not want to beat up the wheel pants going fast over a rough hay field. So adjust your seat belts so you too can have a good excuse to take up someone who weighs more than you feel comfortable flying. Dennis -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Richard Pike Sent: Wednesday, January 31, 2001 11:18 AM Subject: Re: Kolb-List: food for thought... to the list I think I may have the record for weight then: I have taken a friend flying in my MKIII, and he is at 275, and I am at 195. Full up trim, flaps reflexed full up, and no flaps when landing. Flew OK, and still had fair control authority o ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: rivit removal
Date: Jan 31, 2001
From: Woody <duesouth(at)govital.net> Subject: Re: Kolb-List: rivet removal "I have probably drilled out more rivets than any one and have yet to use anything other than an ordinary 1/8 drill Just drive it through the old rivet. Sometimes the rivit will spin and you may have to wiggle the drill but it will come out. No real need to buy a special deriveter tool,,,,,,,,,,,,,,,,," Yep, that's the way I've done it & seems to work o.k. Rody ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: dynafocal mounts
Date: Jan 31, 2001
A few years ago I designed a dynafocal mount system for a batch centrifuge. It is somewhat involved as you choose a mount with a known vertical and horizontal stiffness and then work through the geometry based on all the distances and angles. There are an infinite number of solutions and every change affects everything else. It's not just a matter of aiming the mounts toward the C.G. You also "tune" the system natural frequency with the mounts & geometry so you're not near an operating speed. I can dig up the procedure if anyone is interested. Rody in Cincinnati (MK3Xtra) From: gerken(at)us.ibm.com Subject: Kolb-List: raise engine Denny wrote: >Kolbers, >I am considering ways to raise the engine on my Mk-3. >I would like to get some opinions. >My idea is to machine four aluminum 1 1/2" tall risers for under each >Lord mount. >They would be the same size as the Lord mounts when looking down on them >and have a 2" center hole to match the isolators and the holes in the >airframe. They would also have the four 3/16" corner holes. >They would set on the airframe where the Lord mounts usually go and the >Lord mounts would set on top of them with four longer 3/16 bolts tying >each stack together. >The 690L would than be mounted on a plate pretty much the same as the >stock 582 mount. >I feel that this would be about the lightest possible way to raise the >engine a little and should still be plenty strong. >What do you all think? >The main reasons I have for raising the engine is to access the case >bolts under the engine for easy retorqing, and to allow some room for my >rad mounts. Your idea sounds good to me, except I'd add to put steel snubbers under the plate for safety. Snubbers are in the Barry mount catalog, and are like giant washers to hold things from going too far, or to hold things together in case of failure of the rubber or some of the bolts. The washer or snubber is sized so it cannot pull through the hole, and its thick enough to be strong enough to hold everything together as a last resort. Otherwise, your idea sounds good, try it, and like Dennis always told me, just keep an eye on it until you get some time and experience with it (checks bolts often). If I was to do it all over again, I'd consider changing the shock mount positions from the flat four pattern to the dynafocal type mount. Dynafocal, or some reasonable implementation of it, tries to focus the imbalance forces from the rocking engine more straight down through the shock mounts. Look at a Rans S12 engine mount for ideas. As a simplified example of this technique, imagine taking the flat plate we have bolted to the bottom of our engines, and extending it out to the sides by maybe 5" on each side, and then bending it upward on each side at maybe a 45 degree angle. The Lord mounts would then be mounted out there on those upturned flanges, and mate up with aircraft structure made to match the angle. If you sight through the shock mount center hole you'd be looking through the side of the crankcase at a point approx just at or just above the crankshaft. Make sense? Doing this would raise the engine 1.5" minimum. The benefit would be better vibration isolation from the engine to the airframe. It also makes room for a bigger prop, which is probably another good goal. Jim G ________________________________________________________________________________
From: "Larry & Karen Cottrel" <lcottrel(at)kfalls.net>
Subject: Re: Engine Tilt
Date: Jan 31, 2001
----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> Sent: Wednesday, January 31, 2001 7:08 AM Subject: Re: Kolb-List: Engine Tilt > Lar and Gang: > > I went through this drill early on with my MK III. I > experimented different engine postions with negative change > in correcting adverse yaw and the tendancy to push the now > down when power is applied and/or increased. Just did not > make any noticeable difference whow I off set the engine. > Until I installed the 6 inch prop extension I flew with the > front of the engine raised 5/8". In the static position > this placed the prop perpendicular (90 deg) to the bottom of > the wing. My theory was to try and get the line of thrust > as close to line of flight as I could. Realizing that when > the engine was under power, the attitude of the engine would > change a little, i.e., the rear will come up and the front > will depress and twist left, just a tad. This way when I am > at cruise rpm, the thrust line will be the same as line of > flight, and the wing will have the angle of attack necessary > to maintain that altitude. > John; The difficulty with Ron's machine is that it drives the planes snghle of attack so low that it requires full up to compensate. The throw on the elevator is substancial. > This time around, when I start flying again, I will > experiment with the engine in the stock position because I > wanted more prop tip clearance with the the 6 inch > extension. I have about 1 1/4 inches clearance now. If I > feel I have enough clearance with the front of the engine > raised 5/8 of an inch, I will try some flying in tht > configuration. > Prop clearance is no problem, since he is flying a three blade. One of the things that is confusing me is that the Firestar cage has a built in factor that sets the engine to the same angle to the bottom of the wing. His Mark III is not set to that angle, it is considerably flatter. He measured it yes terday and the engine is set at a 15 degree angle lower than the wing. Therefore it would lead a back yard UL mech like me to think that there might be some corelation between angle. The 618 engine is a powerful force, one would think that it might just want to go in the direction that it was pointed rather than where those little wings are angled. How about it Dennis. When I decided to get into this sport, I called you at "old Kolb" and you said that a Firestar was more fun than a Mark III. If they all fly like Ron's I can see what you mean. It is not nearly as much fun as mine. Larry ________________________________________________________________________________
From: "Sam Cox" <lightflyer(at)email.msn.com>
Subject: Air Sports Expo 2001 Why go?
Date: Jan 31, 2001
Air Sports Expo 2001 Feb. 8-10, 2001 Indianapolis, IN Convention Center The Air Sports Expo is a joint convention of the Soaring Society of America, American Balloon Federation, U. S. Hang Glider Association, and the U. S. Ultralight Association. There will be 52,500 sq. ft. of indoor exhibit space. Exhibitors already registered include: Aero-Works Hexadyne Aviation Aircraft Spruce The New Kolb Co. Buckeye Industries Lockwood Aviation BRS Quicksilver Manufacturing Destiny Powered Parachutes RANS H - Power Limited Recreational Power Engineering FORUM PRESENTERS FOR YOUR EDUCATION AND ENERTAINMENT INCLUDE: Reggie DeLoach: pilot/instructor and the ultralight world's answer to Don Rickles! Dennis Demeter: UL pioneer and noted writer. Mike Jacober: pilot/instructor and noted Alaskan Trike flyer. Dan Johnson: Last year's Moody Award winner, Dan has flown and written pilot reports on more UL models than most of us have seen! Phil Lockwood: Manufacturer/pilot of the Air Cam on many South American adventures and noted Rotax authority. Chuck S.: UL pioneer, attending Chuck's forum presentation alone should be worth the trip! + forums presented by the other groups. HEAR THE FAA ON SPORT PILOT The FAA's Mike Henry (GA Div. Manager), Sue Gardner (Sport and Recreational Aviation Manager, and Sport pilot team Manager), and a representative from the Small aircraft directorate (team who will set "light Aircraft" airworthyness certification standards) will appear. Check the Air Sports Expo page at Http://www.usua.com for exact scheduled days and times. Jane Garvey has been invited but has as yet not accepted. Let's turn Mark Smith loose on 'em! ULTRALIGHT AWARDS LUNCHEON Get to see Homer Kolb accept the 2001 Moody Award and Bob C. accept the National Championship in the two place Class. USUA ULTRALIGHT PARTY Get down and crazy with the event's crowning get-to-gether. An irreverent, non-Alcoholic family orientated event. What will Sam Cox and Dave Hempy do this year? SCHEDULE: Thursday Feb. 8 9AM - Noon USUA Regional Representatives Session 10 AM - 4:30 PM Ultralight Forums & Exhibit Hall open Friday Feb. 9 9 AM - 11 AM USUA general membership meeting 10 AM - 4:30 PM Ultralight Forums & Exhibit Hall open 11:30 AM - 1:15 PM Ultralight Awards Luncheon ( $15 USUA members / $20 non members) Saturday Feb. 10 9 AM - 10:30 AM Wrap-up Session 10 AM - 4:30 PM Ultralight Forums & Exhibit Hall open 7:30 PM - 10 PM USUA Ultralight Party ($10 USUA members / $15 non-members) ENTRY FEES: Forums and Exhibit Hall / 3 days USUA Members $20 / non-members $28 (includes 1 yr. of member privileges) Family members FREE $10 USUA BFI/AFI CLINIC Sunday Feb 11 9 AM - Noon (301)695-9100 Members $69 / non-members $84 ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: dynafocal mounts
Date: Jan 31, 2001
Rody, I for one would sure like to better understand how to build on. thanks ...Richard Swiserski ----- Original Message ----- From: "jrodebush" <jrodebush(at)cinci.rr.com> Sent: Wednesday, January 31, 2001 8:27 PM Subject: Kolb-List: dynafocal mounts > > A few years ago I designed a dynafocal mount system for a batch centrifuge. > It is somewhat involved as you choose a mount with a known vertical and > horizontal stiffness and then work through the geometry based on all the > distances and angles. There are an infinite number of solutions and every > change affects everything else. It's not just a matter of aiming the mounts > toward the C.G. You also "tune" the system natural frequency with the > mounts & geometry so you're not near an operating speed. I can dig up the > procedure if anyone is interested. > > Rody in Cincinnati (MK3Xtra) > > From: gerken(at)us.ibm.com > Subject: Kolb-List: raise engine > > > Denny wrote: > > >Kolbers, > >I am considering ways to raise the engine on my Mk-3. > >I would like to get some opinions. > >My idea is to machine four aluminum 1 1/2" tall risers for under each > >Lord mount. > >They would be the same size as the Lord mounts when looking down on them > >and have a 2" center hole to match the isolators and the holes in the > >airframe. They would also have the four 3/16" corner holes. > >They would set on the airframe where the Lord mounts usually go and the > >Lord mounts would set on top of them with four longer 3/16 bolts tying > >each stack together. > >The 690L would than be mounted on a plate pretty much the same as the > >stock 582 mount. > >I feel that this would be about the lightest possible way to raise the > >engine a little and should still be plenty strong. > >What do you all think? > >The main reasons I have for raising the engine is to access the case > >bolts under the engine for easy retorqing, and to allow some room for my > >rad mounts. > > Your idea sounds good to me, except I'd add to put steel snubbers under the > plate for safety. Snubbers are in the Barry mount catalog, and are like > giant washers to hold things from going too far, or to hold things together > in case of failure of the rubber or some of the bolts. The washer or > snubber is sized so it cannot pull through the hole, and its thick enough > to be strong enough to hold everything together as a last resort. > Otherwise, your idea sounds good, try it, and like Dennis always told me, > just keep an eye on it until you get some time and experience with it > (checks bolts often). > > If I was to do it all over again, I'd consider changing the shock mount > positions from the flat four pattern to the dynafocal type mount. > Dynafocal, or some reasonable implementation of it, tries to focus the > imbalance forces from the rocking engine more straight down through the > shock mounts. Look at a Rans S12 engine mount for ideas. As a simplified > example of this technique, imagine taking the flat plate we have bolted to > the bottom of our engines, and extending it out to the sides by maybe 5" on > each side, and then bending it upward on each side at maybe a 45 degree > angle. The Lord mounts would then be mounted out there on those upturned > flanges, and mate up with aircraft structure made to match the angle. If > you sight through the shock mount center hole you'd be looking through the > side of the crankcase at a point approx just at or just above the > crankshaft. Make sense? Doing this would raise the engine 1.5" minimum. > The benefit would be better vibration isolation from the engine to the > airframe. It also makes room for a bigger prop, which is probably another > good goal. > > Jim G > > ________________________________________________________________________________
Date: Jan 31, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Engine Tilt
> John; > The difficulty with Ron's machine is that it drives the planes snghle > of attack so low that it requires full up to compensate. The throw on the > elevator is substancial. Larry and Kolbers: The more power and thrust you produce with a top mounted pusher, the more it will drive the nose down and the more up elevator it will take to over come the pitch down. The difference between the 65 hp 582 and the 80 hp 912 take off and climb characteristics on my own MK III was negligible. However, the first takeoff with the 912S was done with an increased size prop, from 70" to 72" and a 20 hp power increase. I came back on the power because it felt as if thrust was overpowering the elevator. I learned quickly to roll on the throttle more slowly, get the airplane moving with more air over the tail section. Now, after 95 hours, it is a no brainer to make good max performance takeoffs. After a long layoff, I will have to teach myself to fly the 912S powered MK III once more. OK, a 618 puts out 75 hp quickly, 470 lbs of pilot and passenger way up front, only 30 lbs of fuel behind the bulkhead, aprx 20 degs of flaps, and again I say there was nothing wrong with the MK III and I am glad you all did think of something else to add you your already overloaded flight profile. > How about it Dennis. When I decided to get into this sport, I called you > at "old Kolb" and you said that a Firestar was more fun than a Mark III. If > they all fly like Ron's I can see what you mean. It is not nearly as much > fun as mine. > Larry Now, if you overloaded and overpowered your Firestar, you would probably put it in the same class as Ron's MK III. I can assure you, they (MK III's) all do not fly like Ron's when it is configured the way you flew it. The Firestar may well be more fun to fly for Dennis than the MK III. That is his opinion. I for one like my old MK III. There is not another airplane that will do for me all the things it can and will do. That is why I have been flying it for as long as I have and why I will continue to fly it, if I don't break it. ;-) Take care, john h ________________________________________________________________________________
Date: Jan 31, 2001
From: Bill Peterson <b1bookie(at)yahoo.com>
Subject: Re: New Kolb Pilot
--- Dale Seitzer wrote: > > I am very lucky and proud. > > Dale Seitzer > > Hi Kids........what a great thing the two of you have going. Congratulations and keep on loving what you love to do and everything will 'fall in place'...........Bill > > through > > http://www.matronics.com/archives > http://www.matronics.com/emaillists > > Matronics! > > > > > Get personalized email addresses from Yahoo! Mail - only $35 a year! http://personal.mail.yahoo.com/ ________________________________________________________________________________
From: "Larry & Karen Cottrel" <lcottrel(at)kfalls.net>
Subject: Re: Engine Tilt
Date: Jan 31, 2001
> > OK, a 618 puts out 75 hp quickly, 470 lbs of pilot and > passenger way up front, only 30 lbs of fuel behind the > bulkhead, aprx 20 degs of flaps, and again I say there was > nothing wrong with the MK III and I am glad you all did > think of something else to add you your already overloaded > flight profile. I took the time to look up the spec of the Mark III. According to Kolbs specs. we still had 40 lbs before we were overloaded. It is possibile that my memory is faulty, but I believe that the weight of the plane is 460. Unless my calculator is in need of batteries that only makes 960. The max is 1000. I have flown my firestar at gross weight and it does not fly like that! Perhaps this plane is performing as it is supposed to do, but I don't think so. I think that Mr Pike might be a lot closer to the solution, since I think that it is a set up problem, just not smart enough to solve it. Well now that we have that settled we can go back to rivets again. larry ________________________________________________________________________________
Date: Jan 31, 2001
From: Richard Pike <richard(at)BCChapel.org>
Subject: Re: New Kolb Pilot
You are very lucky! Hope you have a lot of good times together. Richard Pike MKIII N420P (420ldPoops) > >I am pleased to announce that my wife Bettie Seitzer soloed in OUR Original >Firestar #32 on1/28/01 at Lake Minnetonka, Minnesota. >Now the problem is how are we going to share the plane! She has been >talking about the experience non stop since then--it is cool to see her >excited about the same thing I love. She now is trying to decide if we >should get another Firestar or get a Mark III! She is making plans for >cross country flights and adventures--now I will have someone to help setup >and loading. > >I am very lucky and proud. > >Dale Seitzer ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: New Kolb Pilot
Date: Jan 31, 2001
Congratulations, you both gotta be tough, flying in those temps. Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - Vamoose www.biglar.homestead.com/larry.html ----- Original Message ----- From: "Dale Seitzer" <dale(at)gmada.com> Sent: Wednesday, January 31, 2001 7:53 AM Subject: Kolb-List: New Kolb Pilot > > I am pleased to announce that my wife Bettie Seitzer soloed in OUR Original > Firestar #32 on1/28/01 at Lake Minnetonka, Minnesota. She reads the list > but has not contributed yet. She flew 2-25 minute flights and made 5 > ________________________________________________________________________________
Date: Jan 31, 2001
From: b young <byoung(at)brigham.net>
Subject: torque limits for an bolts and nuts
this link is a page i copied out of faa advisory circular ac43.13-1b acceptable methods, techniques, and practices--aircraft inspection and repair september 8 1998 page 7-9 table 7-1 http://www.brigham.net/~byoung/torque.jpg it is about 145 kb and takes less than 1 min at 48k connection it should answer all the questions on torque limits on the bolts we use on our aircraft. boyd ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Feb 01, 2001
Subject: Re: Picture Homer Kolb 1956
Here are some pictures Woody sent me for everyone to see. Hope this works. http://home.elp.rr.com/airplane/Page1.html Click here Enjoy, Will In a message dated 1/30/01 11:02:39 PM Eastern Standard Time, duesouth(at)govital.net writes: > I have a couple pictures of Homers first flyer out back behind the > barn. I could send out if anyone is interested and also one of his Osh kosh > display his second year there before he had the ultrastar. If anyone has > I have included some other pics the group may find interesting including my Kolb Lawn dart, New wing handles, Fabric foundation to remove some of the scalloping between ribs and all the 3d pics I had of Kolb. The Flyer pics were taken at Homers farm in 1979. ________________________________________________________________________________
From: ULDAD(at)aol.com
Date: Feb 01, 2001
Subject: Re: Lightest Altenator
Check the archives of the airsoob (subaru engine) mailing list. Lots of info there. Bill ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Jan 31, 2001
Subject: Re: torque values
> Torque values for cad-plated nut with oilfree theads. Note that torques > are for tap size and not nut size! ---from P. 326 Northrop text: > > FINE-THREAD cut, cut, cut.......... I just can't take it any more. Here's your challenge. Name the only two bolts on a Kolb airframe that aren't in shear and , thus, the only two for which torque values could possibly mean anything at all, and even then ONLY if the structure is placed in a negative (not normal) loading situation. Those bolts are...... Go ahead and torque the bolts all you want.....it doesn't matter for 99.99% of the installations! J.Baker ________________________________________________________________________________
From: "Bill Weber" <bweber2(at)earthlink.net>
Subject: Bill of sale
Date: Feb 01, 2001
Awhile back there was a discussion of the working on a bill of sale. It was suggested that the plane be sold as parts rather than as an ultralight. A friend is getting ready to unload his Quicksilver and would like an example. Were any samples posted or does anyone have a sample they could email to me directly? Thanks Bill Weber ________________________________________________________________________________
Date: Feb 01, 2001
From: John Richmond <twoschmoops(at)yahoo.com>
Subject: Engine seminars
Anybody ever been to the Sun-n-Fun engine seminars on Rotax? Are they real classes or just stand around and listen workshops? Would you get everything you need to do all your own maintenance, tune-ups, etc.? Do they cost anything? The web site says nothing on them yet. Thanks all ===== John & Lynn Richmond :-) Palm Coast, Fl. Mk3, 582 Get personalized email addresses from Yahoo! Mail - only $35 a year!
http://personal.mail.yahoo.com/ ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)mindspring.com>
Subject: Picture Homer Kolb 1956
Date: Feb 01, 2001
Here are some pictures Woody sent me for everyone to see. Hope this works. http://home.elp.rr.com/airplane/Page1.html Click here Enjoy, Will Woody it would seem from picture 1 that you are NOT using the standard Kolb airfoil. For curiousity sake I am interested in what airfoil your using and what are the design goals of the change and expectations for performance differences??? Double surface should lend itself well to a good tight fabric job as well. Jeremy "Curiousity ain't killed me yet" Casey ________________________________________________________________________________
From: "Bill Elder" <billelder(at)denver.net>
Subject: Re: Engine seminars
Date: Feb 01, 2001
Just attended the 3-day Rotax 4 cycle seminar at Southern Mississippi Light Aircraft in Lucedale. Instructor (Eric) was a consultant for Rotax. Tore down a 912 from top to bottom and reassembled. Instructor was TOTALLY knowlegeable, and presented practical information from daily preflight through TBO. 2 cycle class pressented the three day period prior to the 4 day class. Cost was a pretty steep $450 but considering the cost of the engines, one screwup could well exceed that amount. Attended this class on recommendation of John Hauck. Schedule for future classes avail on Rotax owner's website. -----Original Message----- From: John Richmond <twoschmoops(at)yahoo.com> Date: Thursday, February 01, 2001 5:42 AM Subject: Kolb-List: Engine seminars > >Anybody ever been to the Sun-n-Fun engine seminars on Rotax? > >Are they real classes or just stand around and listen workshops? > >Would you get everything you need to do all your own maintenance, >tune-ups, etc.? > >Do they cost anything? > >The web site says nothing on them yet. > >Thanks all > >===== >John & Lynn Richmond :-) >Palm Coast, Fl. >Mk3, 582 > >Get personalized email addresses from Yahoo! Mail - only $35 >a year!
http://personal.mail.yahoo.com/ > > ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Feb 01, 2001
Subject: Re: New Kolb Pilot
In a message dated 1/31/01 10:29:23 PM Eastern Standard Time, richard(at)BCChapel.org writes: > >I am very lucky and proud. > > > >Dale Seitzer > > as indeed you should be! GeoR38 ________________________________________________________________________________
From: "J.D. Stewart" <jstewart(at)ncfcomm.com>
Subject: kolb on steroids?
Date: Feb 01, 2001
This is a great picture. About a couple months ago, I found the picture, and played with it using Photoshop. Take a look at the second picture down on http://www.users.ncfcomm.com/challenger/fun_pics.htm to see the results. :>) J.D. Stewart UltraFun AirSports http://www.ultrafunairsports.com Challenger Owners E-mail list and Website Administrator http://www.users.ncfcomm.com/challenger > Photo of Jet Breaking the Sound Barrier... > > http://ops.tamu.edu/x075bb/temp/hornetsb1.jpg ________________________________________________________________________________
Date: Feb 01, 2001
From: Bob Singer <hp2693(at)netzero.net>
Subject: Virus alert
There is a virus out there called "Snow White and the Seven Dwarfs" that has been sent to me twice now off of the Mike Williams (MW-list) list. It is an ultralight builders list from England. It will delete your hard drive if you open the attachment and send itself to everyone on your e-mail list. Bob in Missouri Shop online without a credit card http://www.rocketcash.com RocketCash, a NetZero subsidiary ________________________________________________________________________________
From: "Postman" <postman(at)telemetrix.net>
Subject: Correction
Date: Feb 01, 2001
Please post a correction to the message you sent to everyone regarding the Snow-White virus. This virus does not delete everything on your hard drive, it simply modifies your WinSock (wsock32.dll) and sends multiple copies of itself to everyone in your address book. It either appears as an executable (a .exe file) or a Windows only screen saver (a .scr file) when they receive it. Please take the time to verify and validate virus wanrings you send to people, especially ones you send to people on a mass mailing list. You will save yourself a lot of un-needed embarassment and unwanted hate mail. Think about what you're actually contributing to by send these warnings to people, in most cases, it's your own unpopularity. ----- Original Message ----- From: "Bob Singer" <hp2693(at)netzero.net> Sent: Thursday, February 01, 2001 09:56 AM Subject: Kolb-List: Virus alert > > There is a virus out there called "Snow White and the Seven Dwarfs" that > has been sent to me twice now off of the Mike Williams (MW-list) list. > It is an ultralight builders list from England. It will delete your > hard drive if you open the attachment and send itself to everyone on > your e-mail list. Bob in Missouri > > > Shop online without a credit card > http://www.rocketcash.com > RocketCash, a NetZero subsidiary > > > > > > ________________________________________________________________________________
Date: Feb 01, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Correction
> Please post a correction to the message you sent to everyone regarding > the Snow-White virus. Hi Gang: Anytime you get one of these "beware of sudden death syndrome" type msgs, go to this url and check it out before you forward to another 300 people, :-) http://www.smsu.edu/contrib/library/resource/hoaxes.html There are enough links and information here to answer any questions about virus, hoax, scams, phonies, etc. Take care, john h ________________________________________________________________________________
Date: Feb 01, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: torque
> J Baker, You are quite right. ---Prop bolts though are in both tension > and shear. ...The military reason for torque values, after you get past > all the high-falutin' stretch properties and such, was to prevent the > farm boys from using the "smoke limit" (tighten til it smokes plus > one half turn) > slyck Hi Feelers: Reckon it pays to use a good torque wrench and pay attention to values when assembling engines and gear boxes. In some cases, over or under torching will ruin your day. Maybe not today but one day on down the line. Take care, john h ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: 2024 T-3 vs 6061-T-6 ??
Date: Feb 01, 2001
Kolbers. I need a quik metallurgy review. What is the differance between 2024 and 6061? Whick is stronger? I am talking flat plate and angle hear. Thanks in advance. Denny ________________________________________________________________________________
Date: Feb 01, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: torque
> Hi Feelers: > > Reckon it pays to use a good torque wrench and pay attention > john h Howdy Gang: Ya'll are gonna have a good time with my last greeting, ain't cha? Better head for my bunker now. I was really trying to type feller, but............. Guess I better start proof reading. I did do a spell check, but of course, feelers is spelled correctly, so what can I say except, excuseeeeeeeeeeeee meeeeeeeeeeeeeeee!!! :-) john h ________________________________________________________________________________
From: "Kottke, Dwight" <dkottke(at)scherping.carlisle.com>
Subject: 2024 T-3 vs 6061-T-6 ??
Date: Feb 01, 2001
6061 has a tensile strength range from 20,000 to 42,000 psi 2024 has a tensile strength range from 30,000 to 63,000 psi -----Original Message----- From: Denny Rowe [mailto:rowedl(at)alltel.net] Sent: Thursday, February 01, 2001 3:32 PM Subject: Kolb-List: 2024 T-3 vs 6061-T-6 ?? Kolbers. I need a quik metallurgy review. What is the differance between 2024 and 6061? Whick is stronger? I am talking flat plate and angle hear. Thanks in advance. Denny ________________________________________________________________________________
Date: Feb 01, 2001
From: Bob Singer <hp2693(at)netzero.net>
Subject: Snow White Virus correction
Please post a correction to the message you sent to everyone regarding the Snow-White virus. This virus does not delete everything on your hard drive, it simply modifies your WinSock (wsock32.dll) and sends multiple copies of itself to everyone in your address book. It either appears as an executable (a .exe file) or a Windows only screen saver (a .scr file) when they receive it. Sorry for the mis-information but it is still out there, I got it sent to me twice more today. Bob ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Re: 2024 T-3 vs 6061-T-6 ??
Date: Feb 01, 2001
2024 is stronger, 6061 is cheaper and more corrosion resistant. Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" www.biglar.homestead.com/larry.html ----- Original Message ----- From: "Denny Rowe" <rowedl(at)alltel.net> Sent: Thursday, February 01, 2001 1:32 PM Subject: Kolb-List: 2024 T-3 vs 6061-T-6 ?? > > Kolbers. > I need a quik metallurgy review. > What is the differance between 2024 and 6061? Whick is stronger? I am > talking flat plate and angle hear. > Thanks in advance. > > Denny > > ________________________________________________________________________________
Date: Feb 01, 2001
From: Woody <duesouth(at)govital.net>
Subject: fat guy ride
> >I took up a person weighing 360 lbs in a TwinStar Mark-II with a 503. I >probably weighed around 200 at the time. Seems we all have a fat guy story. I volunteered my flying services to our aviation club to take a reporter up for a flight in my Twinstar with 55 hp Hirth. I talked to the guy on the phone to set it up. The next day while waiting for him to show up I unfolded the plane. As I finished I turned around and saw 300 lb of meat walking toward me. Couldn't back out now. It was hard to taxi with him in. Soon as I gave it the gas it went over on it's nose. I had to make a practice run down the runway learning how to balance the Twinstar on 2 wheels while gently giving it the gas. I did get him up and climbed about 300 ft/min. In the air all was fine. Except for the constant muttering under my breath about how stupid I was. A newspaper story is not worth the risk I took that day not only to myself but to the ultralight community and the Kolb name. Now I do not take anyone over 220 lbs. Sorry dems da rules. In Andy's mk3 we use the short seat belt method to keep the heavy weights out. ________________________________________________________________________________
Date: Feb 01, 2001
From: Woody <duesouth(at)govital.net>
Subject: Picture Homer Kolb 1956
What ever you do don't tell Homer or Dennis. I found the airfoil in the 1932 Flying and Glider Manual available from the EAA. It is on an aircraft called the flying bath tub. It has the same basic measurements of the Kolb same weight, Wingspan ect. but the takeoff speed is said to be 20 mph and cruise is 65. All this on 30 hp. Sounds good enough for me to give it a try. If not I am out a couple hundred bucks but at least I tried. Perhaps that is why it is called experimental aviation. I think it is an Eifel profile and is similar to a Peitnpol but thinner. I have checked photos Will posted any of the double pictures print them out and view them through an old stereoscope for a 3d image. If you don't have a stereoscope look at the two images cross eyed untill you see 3 images. The images must be swapped right to left for proper cross eyed viewing..The middle one will be in 3d. The 4 people in the group shot are Clara Kolb. Homer Kolb, Bill Futell (Thumb) and Andy Bondy. I think the skinny guy standing in front of the Kolb tent with white shorts is Dennnis. >Woody it would seem from picture 1 that you are NOT using the standard Kolb >airfoil. For curiousity sake I am interested in what airfoil your using and >what are the design goals of the change and expectations for performance >differences??? Double surface should lend itself well to a good tight >fabric job as well. > >Jeremy "Curiousity ain't killed me yet" Casey > > ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: Re: 2024 T-3 vs 6061-T-6 ??
Date: Feb 01, 2001
Thanks Dude, guess I had better use 3/8" x 3" flat bar for my motor mount plates since it is 6061 instead of the called for 2024. Oh well, the 1/4" ones I already made will make good patterns. Denny, building an awsome motor mount in western freezen PA. :-) ----- Original Message ----- From: Kottke, Dwight <dkottke(at)scherping.carlisle.com> Sent: Thursday, February 01, 2001 4:57 PM Subject: RE: Kolb-List: 2024 T-3 vs 6061-T-6 ?? > > 6061 has a tensile strength range from 20,000 to 42,000 psi > 2024 has a tensile strength range from 30,000 to 63,000 psi > > > -----Original Message----- > From: Denny Rowe [mailto:rowedl(at)alltel.net] > Sent: Thursday, February 01, 2001 3:32 PM > To: kolb-list > Subject: Kolb-List: 2024 T-3 vs 6061-T-6 ?? > > > Kolbers. > I need a quik metallurgy review. > What is the differance between 2024 and 6061? Whick is stronger? I am > talking flat plate and angle hear. > Thanks in advance. > > Denny > > ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Feb 01, 2001
Subject: Re: torque
> > J Baker, You are quite right. ---Prop bolts though are in both tension > > and shear. .......snip > > slyck > > Hi Feelers: > > Reckon it pays to use a good torque wrench and pay attention > to values when assembling engines and gear boxes....snip > > john h > Well here's the problem. Torquing a bolt that is loaded in shear isn't necessary in *most* cases. The reason no torque values were given in the construction manual is because it wasn't necessary to do so. Kolb propulsion units naturally have a host of torque values associated with them so that's why I specified "Name the only two bolts on a Kolb airframe......" As for prop bolts in tension and shear...t'aint so. Prop bolts in shear will last about as long as it takes to type this note. Tension imparts friction loading between the prop and the hub which is the preferred attachment modality...... J.Baker ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Feb 01, 2001
Subject: Re: torque
> Ya'll are gonna have a good time with my last greeting, > ain't cha? Better head for my bunker now. > > I was really trying to type feller, but............. Guess > I better start proof reading. I did do a spell check, but > of course, feelers is spelled correctly, so what can I say > except, excuseeeeeeeeeeeee meeeeeeeeeeeeeeee!!! :-) Nope......I thought the " In some cases, over or under torching will ruin your day." was the right sentiment. I've over-torched several times but can't recall any serious under-torching incidents.......; ) J.Baker ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Feb 01, 2001
Subject: Torching.....
> > Ya'll are gonna have a good time with my last greeting, > > ain't cha? Better head for my bunker now. > > > > I was really trying to type feller, but............. Guess > > I better start proof reading. I did do a spell check, but > > of course, feelers is spelled correctly, so what can I say > > except, excuseeeeeeeeeeeee meeeeeeeeeeeeeeee!!! :-) > > Nope......I thought the > > " In some cases, over or under torching will ruin your day." > > was the right sentiment. I've over-torched several times but can't > recall any serious under-torching incidents.......; ) > > > J.Baker > J.Baker ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Web Site
Date: Feb 01, 2001
Julian, you've created a monster ! ! ! I just can't leave it alone. Earlier in the week, I published "Sky Diving," and tonight I published "Starting the Cabin." There'll probably be more over the weekend. ( My weekend starts tomorrow, and ends Sunday. ) Creative Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" www.biglar.homestead.com/larry.html ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Feb 02, 2001
Subject: Re: torque
In a message dated 2/1/01 11:13:39 PM Eastern Standard Time, jlbaker(at)telepath.com writes: > Kolb propulsion units naturally have a host of torque values > associated with them so that's why I specified > > "Name the only two bolts on a Kolb airframe......" > > As for prop bolts in tension and shear...t'aint so. Prop bolts in > shear will last about as long as it takes to type this note. Tension > imparts friction loading between the prop and the hub which is the > preferred attachment modality...... > > > J.Baker > You tellumJ!.....I'm an engineer but only electrical and I forget about the shearness and tension business....could you expain .... to most of us dummies whassup there? As I recall materials have a shear strength and and compressive strength and a Tensile stength all expressed in Psi and ya never want to go beyond youngs modulus or the "yield" .....there .... I said everything I know....can you hep? GeoR38 ________________________________________________________________________________
Date: Feb 02, 2001
From: Bonnie Juneau <bjuneau(at)megagate.com>
Subject: Firestar II For Sale
For Sale: Kolb Firestar II, N717RJ, Oil injected Rotax 503, DC, DCDI, 61.5 hrs. T/T engine and air frame, custom trailer, many extras. phone no. 601/798-1822 ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Feb 02, 2001
Subject: Re: torque wrench calibration
Ask any A&P mechanic. There is a specific time interval for calibration and certification of torque wrenches and they can tell you where to have it done. ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Firestar II For Sale
Date: Feb 02, 2001
Hi Ron, What are you asking for your plane? (Hate to hear your selling) I have a couple of friends that may be interested. Also is the trailer open or enclosed? P.S. In case you may have forgot we met at South Ms Light Aircraft flyin in Oct. and I still haven't finished painting my Firestar. Also if you don't mind me asking, have you found something you like better or just getting out of the sport. Later, John Cooley ----- Original Message ----- From: "Bonnie Juneau" <bjuneau(at)megagate.com> Sent: Friday, February 02, 2001 5:36 PM Subject: Kolb-List: Firestar II For Sale > > For Sale: Kolb Firestar II, N717RJ, Oil injected Rotax 503, DC, DCDI, > 61.5 hrs. T/T engine and air frame, custom trailer, many extras. phone > no. 601/798-1822 > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Feb 02, 2001
Subject: Re: Firestar II For Sale
In a message dated 2/2/01 6:39:26 PM Eastern Standard Time, bjuneau(at)megagate.com writes: > For Sale: Kolb Firestar II, N717RJ, Oil injected Rotax 503, DC, DCDI, > 61.5 hrs. T/T engine and air frame, custom trailer, many extras. phone > no. 601/798-1822 > > > Where are you located? Shack SC ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Feb 02, 2001
Subject: Re: torque
>> Tension > > imparts friction loading between the prop and the hub which is the > > preferred attachment modality...... > > > > > > J.Baker > > > You tellumJ!.....I'm an engineer but only electrical and I forget about the > shearness and tension business....could you expain .... Nothing to do with Young's or yeild or anything else so difficult....simply that the prop bolts are only there to apply pressure to the prop hub face in sufficient quantity to create enough friction between the prop hub and the drive hub to keep them from moving. Sure way to tell if the bolts have ever been loose on a wood prop is the hub will be heat discolored. J.Baker ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Subject: 582 dual radiators size?
Date: Feb 02, 2001
I still need to know the width and length of the dual rads on a 582. Anyone Please Pretty Please! Denny ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Feb 03, 2001
Subject: Re: Kolb-List Digest: 11 Msgs - 02/02/01
In a message dated 2/3/01 2:58:58 AM Eastern Standard Time, kolb-list-digest(at)matronics.com writes: > Kolb-List: 582 dual radiators size? > dual rad. for 582--618 -- 14 1/2" wide x 20" tall (including the hose loop at the bottom). i have one for sale if anyone is interested. these measurements are for the radiator itself, not any attachments or brackets. safe flying kolb mk3 upstate ny ________________________________________________________________________________
From: dixieshack(at)webtv.net (orie shackelford)
Date: Feb 03, 2001
Subject: fuel pumps
GeoR38, Ol' Poops, or anyone that has experience with fuel systems...HELP! I'm about to install a 503 DCDI on my completed Firestar and am considering buying an electric pump to use for takeoffs and landings ad/or a redundant system should the diaphragm pump fail. Here are my questions and direction I'm considering. Criticize me! Depending on who you ask, "they" (dealers) say that when using both electric and pulse pumps, run them in parallel. To me, this would make two separate systems but joined at the fuel source and the carbs AND making check valves necessary to keep from pumping fuel back to tank instead of to the carbs in the event of a pulse pump failure. You'd also have to have a fuel pressure gauge in an obvious place to even know when the pulse pump died. (prior to silence, that is) I'm considering hooking them is series with the electric at or below tank level to boost fuel to the pulse pump so it doesn't have to lift so far. Lets say I've hooked in series for the following questions: In using the Mikuni only will it pump through the electric Facet located below? When using the Facet will it pump through the Mikuni if the Mikuni fails? In using both pumps for take off and landing like the Cherokee's will I overpressure the carbs? What concerns me is the length the little Mikuni has to lift the fuel in a Kolb. What's the published vertcal limit....somethin' like 11 inches...? I want it dependable but don't want to create any monsters if it isn't necessary. I need opinions from you guys who've had experience in this area. Help! Thanks guys. Hillbilly Mike from West Virginia FSII, BRS, EIS, 68" Powerfin ________________________________________________________________________________
From: "Clive Hatcher" <clive_hatcher(at)lineone.net>
Subject: 582 & 618 dual rad size?
Date: Feb 03, 2001
Denny, I have a Rotax 582 on a Mk III My radiators measure :- Height 13.5" Overall(Including Vent) Width 4.75" Overall (each) Thickness 4.25" Over the mounting Lugs The two rads are spaced 5.75" apart The Cooling matrix is :-Height 8.5" Width 4.5" Thickness 2" I assume that Rotax supply the same rads in the US as they do in the UK Hope this helps, Clive. -----Original Message----- Can anyone with the 582 or 618 dual rad setup give me the height & width of the rads? Thanks, Denny ============ through ============ http://www.matronics.com/kolb-list http://www.matronics.com/subscribe http://www.matronics.com/search http://www.matronics.com/archives http://www.matronics.com/contribution http://www.matronics.com/emaillists ============ Matronics! ============ ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Morning Orie and Kolbers: I think if you go to the archives you will find a lot of information on fuel systems. I ran a Facet and Mikuni in series on my 447 powered Firestar for 755 hours; 582, 912, 912S for the past 1450 hours; and intend to keep flying it that way until I make my last flight in it. It works for me. I use the backup fuel system just like you describe. Reference the dealers, I do not know many dealers that fly a lot. They spend more time on the telephone than they do in the air. Take care, john h > I'm considering > hooking them is series with the electric at or below tank level to boost > fuel to the pulse pump so it doesn't have to lift so far. Lets say I've > hooked in series for the following questions: > In using the Mikuni only will it pump through the electric Facet located > below? YES > When using the Facet will it pump through the Mikuni if the > Mikuni fails? YES > In using both pumps for take off and landing like the > Cherokee's will I overpressure the carbs? NO > Hillbilly Mike from West Virginia ________________________________________________________________________________
Date: Feb 03, 2001
Subject: Re: Kolb-List Digest: 11 Msgs - 02/02/01
From: Scott and Pam Trask <PTrask(at)diisd.org>
on 2/3/01 1:58 AM, Kolb-List Digest Server at kolb-list-digest(at)matronics.com wrote: > > From: "Denny Rowe" <rowedl(at)alltel.net> > Subject: Kolb-List: 582 dual radiators size? > > > I still need to know the width and length of the dual rads on a 582. > > Anyone > > > Please > > Pretty Please! > > Denny > Hi Denny and list I had used a 912 radiator on my 582 and had to cover part of it. It was running to cool, after I discovered that I wish I had tried a heater core from a jeep that I had it was new. It doesn't take much to cool that engine. What ever you do, don't run it to cold they have know to seize on take off (cold shock). When you mount the radiator place somewhere on the air frame not on the engine, less vibration on the radiator. Scott Trask MK111 912 Iron Mountain MI ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)alltel.net>
Date: Feb 03, 2001
Mike, I have seen many Kolbs flying fine with the impulse pump and a primer bulb. If the impulse pump does ok pumping in series through the bulbs check valves, it should also be able to pump through a boost pump, and I know the boost pump will pump through the impulse pump. From the list I guess that Kolbers are evenly split on the series vs parallel question, I prefer the series setup for its simplicity. I am building my Mk-3 fuel system with the Facet electric pump in series with the impulse and only planning on using the electric in the pattern . I earned my licence in Cherokees) I plan on making a fuel pressure check with each pump individual, and with both pumps a part of my twice a year inspection and keep the three presures recorded in the engine log. My $.000002 worth, treat it accordingly. Denny ----- Original Message -----
From: orie shackelford <dixieshack(at)webtv.net>
Sent: Saturday, February 03, 2001 9:11 AM > > GeoR38, Ol' Poops, or anyone that has experience with fuel > systems...HELP! > I'm about to install a 503 DCDI on my completed Firestar and am > considering buying an electric pump to use for takeoffs and landings > ad/or a redundant system should the diaphragm pump fail. Here are my > questions and direction I'm considering. Criticize me! > Depending on who you ask, "they" (dealers) say that when using both > electric and pulse pumps, run them in parallel. To me, this would make > two separate systems but joined at the fuel source and the carbs AND > making check valves necessary to keep from pumping fuel back to tank > instead of to the carbs in the event of a pulse pump failure. You'd > also have to have a fuel pressure gauge in an obvious place to even know > when the pulse pump died. (prior to silence, that is) I'm considering > hooking them is series with the electric at or below tank level to boost > fuel to the pulse pump so it doesn't have to lift so far. Lets say I've > hooked in series for the following questions: > In using the Mikuni only will it pump through the electric Facet located > below? When using the Facet will it pump through the Mikuni if the > Mikuni fails? In using both pumps for take off and landing like the > Cherokee's will I overpressure the carbs? > What concerns me is the length the little Mikuni has to lift the fuel in > a Kolb. What's the published vertcal limit....somethin' like 11 > inches...? > I want it dependable but don't want to create any monsters if it isn't > necessary. I need opinions from you guys who've had experience in this > area. Help! Thanks guys. > > Hillbilly Mike from West Virginia > FSII, BRS, EIS, 68" Powerfin > > ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: Kolb-List Digest: 11 Msgs - 02/02/01
Date: Feb 03, 2001
Scott/Listers, From the sounds of it, you are sizing the radiator to determine the temperature of your cooling system. The proper method is to use a radiator slightly bigger than you need and use a thermostat to regulate coolant tempt. Also make sure you have a bypass hose going from the top of engine to water pump iinput. If you are flying without a thermostat, you are setting yourself up for cold a seizure. ...Richard Swiderski ----- Original Message ----- From: "Scott and Pam Trask" <PTrask(at)diisd.org> Sent: Saturday, February 03, 2001 9:47 AM Subject: Kolb-List: Re: Kolb-List Digest: 11 Msgs - 02/02/01 > > on 2/3/01 1:58 AM, Kolb-List Digest Server at kolb-list-digest(at)matronics.com > wrote: > > > > > From: "Denny Rowe" <rowedl(at)alltel.net> > > Subject: Kolb-List: 582 dual radiators size? > > > > > > I still need to know the width and length of the dual rads on a 582. > > > > Anyone > > > > > > Please > > > > Pretty Please! > > > > Denny > > > Hi Denny and list > I had used a 912 radiator on my 582 and had to cover part of it. It was > running to cool, after I discovered that I wish I had tried a heater core > from a jeep that I had it was new. It doesn't take much to cool that engine. > What ever you do, don't run it to cold they have know to seize on take off > (cold shock). When you mount the radiator place somewhere on the air frame > not on the engine, less vibration on the radiator. > Scott Trask MK111 912 > Iron Mountain MI > > ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: fuel pumps in series/tempt changes? message of Fri,
Date: Feb 03, 2001
Denny, Even though the recommended max. fuel pressure is 6#, the float needle & seat must be easily capable of holding that & more as witnessed by so many successful setups using 2 pumps in series. This setup might even be a great way to extend richness control & therefore EGT during extreme conditions like long full power climbs. If you jet your engine for recommended EGT using only the pulse pump, then when you engage the electric pump, the pressure will increase which in turn will raise the float level which in turn will provide a richer mixture which inturn will bring down EGT & provide extra lubrication & cooling for the more extreme engine loads. Conversely, your could jet your engine for full throttle with both pumps running & then turn off one to lean it up in cruise. All this would depend on whether the float level is significantly raised by increasing the fuel pressure 50-100% as a 3.5# Facet pump would tend to do. My pulse pump pressures run about 3# idle to 4.5# full throttle. Anyone out there with dual series pumps ever checked your EGT at full throttle with your electric pump turned off & then turned on? You guys got my curiosity up. ...Richard Swiderski ----- Original Message ----- From: "Denny Rowe" <rowedl(at)alltel.net> Sent: Saturday, February 03, 2001 10:26 AM > > Mike, > I have seen many Kolbs flying fine with the impulse pump and a primer bulb. > If the impulse pump does ok pumping in series through the bulbs check > valves, it should also be able to pump through a boost pump, and I know the > boost pump will pump through the impulse pump. From the list I guess that > Kolbers are evenly split on the series vs parallel question, I prefer the > series setup for its simplicity. > I am building my Mk-3 fuel system with the Facet electric pump in series > with the impulse and only planning on using the electric in the pattern . > I earned my licence in Cherokees) > I plan on making a fuel pressure check with each pump individual, and with > both pumps a part of my twice a year inspection and keep the three presures > recorded in the engine log. > > My $.000002 worth, treat it accordingly. > > Denny > ----- Original Message ----- > From: orie shackelford <dixieshack(at)webtv.net> > To: > Sent: Saturday, February 03, 2001 9:11 AM > > > > > > GeoR38, Ol' Poops, or anyone that has experience with fuel > > systems...HELP! > > I'm about to install a 503 DCDI on my completed Firestar and am > > considering buying an electric pump to use for takeoffs and landings > > ad/or a redundant system should the diaphragm pump fail. Here are my > > questions and direction I'm considering. Criticize me! > > Depending on who you ask, "they" (dealers) say that when using both > > electric and pulse pumps, run them in parallel. To me, this would make > > two separate systems but joined at the fuel source and the carbs AND > > making check valves necessary to keep from pumping fuel back to tank > > instead of to the carbs in the event of a pulse pump failure. You'd > > also have to have a fuel pressure gauge in an obvious place to even know > > when the pulse pump died. (prior to silence, that is) I'm considering > > hooking them is series with the electric at or below tank level to boost > > fuel to the pulse pump so it doesn't have to lift so far. Lets say I've > > hooked in series for the following questions: > > In using the Mikuni only will it pump through the electric Facet located > > below? When using the Facet will it pump through the Mikuni if the > > Mikuni fails? In using both pumps for take off and landing like the > > Cherokee's will I overpressure the carbs? > > What concerns me is the length the little Mikuni has to lift the fuel in > > a Kolb. What's the published vertcal limit....somethin' like 11 > > inches...? > > I want it dependable but don't want to create any monsters if it isn't > > necessary. I need opinions from you guys who've had experience in this > > area. Help! Thanks guys. > > > > Hillbilly Mike from West Virginia > > FSII, BRS, EIS, 68" Powerfin > > > > > > ________________________________________________________________________________
Date: Feb 03, 2001
From: ul15rhb(at)juno.com
> Lets say I've hooked in series for the following questions: > In using the Mikuni only will it pump through the electric Facet > located below? When using the Facet will it pump through the Mikuni if > the Mikuni fails? orie shackelford Orie, I've never had a boost pump in all the years I've been flying, but I hear about the guys that do have them. My concern is this: If a series boost pump is used, it will pump through a failed Mikuni but it will also pump fuel into the engine crankcase through the ruptured diaphragm and pulse line thereby killing the engine. So if this is the case, why bother having a series pump? If the boost pump is installed in the parallel arrangement, then check valves would be needed to prevent shunting. This would be the way to go, of course if a boost pump is installed. A dual Mikuni won't help either because it shares a common diaphragm between the pumps. The single Mikuni's are reliable and I had one that I used for 8 years. I decided to replace them every 3 years in the interest of safety. Ralph Burtingame Original FireStar ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: fuel pumps in series/tempt changes? message of Fri,
> Anyone out there with dual series pumps ever checked your EGT at full > throttle with your electric pump turned off & then turned on? You guys got > my curiosity up. ...Richard Swiderski Richard and Gang: Never noticed a difference in EGTs on the two strokes with Facet on or off. Should the fuel pressure override the float valve, you wouldn't need an EGT to realize it was happening. I think your engine performance would tell you that. As far as jetting, I don't mess with jets normally with a two stroke. The two strokes are set up at the factory to run as such if they are propped correctly. Dial in the prop loading and the EGTs and Cyl Head Temps will be where they belong. Over load or under load the engine and the temps will go crazy. If we chase the temps with jets and spark plugs before we get the prop dialed in, we are looking for head aches. Of course I am speaking of new engines that have not been reengineered by one of us amateurs. If I had an older engine, I would start by making sure it was jetted to recommended standards and then prop it. Lessons learned from a lot of mistakes, trials and tribulations, and experiences the last 17 years playing with these things. john h ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
If a series boost > pump is used, it will pump through a failed Mikuni but it will also pump > fuel into the engine crankcase through the ruptured diaphragm and pulse > line thereby killing the engine. Ralph Ralph and Gang: Good thinking. However, I have never heard of a diaphragm rupturing in a Mikuni pump. I am not saying it won't happen, but know of no case where it has. Has anyone else heard of a diaphragm rupturing in a Mikuni pump? For that matter, I have never had any knowledge of a diaphragm ruturing in a fuel pump on an automobile. I am sure there are examples out there on that. Normally, Mikuni pulse pumps have valve problems long before they have a ruptured diaphragm. Pulse line failures are also very common. I'll stick to my configuration of engine driven and electric fuel pumps in series. On my 912S, should the fuel pump diaphragm rupture, I may or may not pump fuel into the crankcase. I am not sure. I believe marine fuel pumps are dual diaphragm to prevent this and explosions. Probably aircraft fuel pumps are configured the same. I don't know right. john h ________________________________________________________________________________
From: Cavuontop(at)aol.com
Date: Feb 03, 2001
Subject: Re: fuel pumps in series/tempt changes? message of Fri,
2 Feb... In a message dated 2/3/01 9:03:05 AM Pacific Standard Time, swiderskir(at)earthlink.net writes: > All this would depend on whether the float level is significantly raised by > increasing the fuel pressure 50-100% as a 3.5# Facet pump would tend to > do. Rich: My experience suggests that an increase in fuel pressure has no noticeable effect on the float level, the mixture, or egts. The needle valve stops the fuel flow at the desired level in the carb bowl-- sufficient to submerge the main jet-- and holds it there. I think the likely consequence of pressure sufficient to overcome the needle valve would not be a mere change in mixture, but probably some sort of failure mode that would begin with excessive amounts of fuel being pushed through the main jet, proceed to fuel spilling out of the sides of the bowl, and finally end with the engine stopping from being flooded, and possibly fire. The fuel delivery system in a 582 equipped Kolb is a relatively low pressure/low flow system, and was originally designed with a simple outboard motor squeeze ball, which was more than adequate to pump enough gas up the carb bowls to get a start. I have noted this in other posts, but identical looking facet pumps can have widely different specs, both in terms of PSI and GPH. The only way you can tell them apart is the part number on the side. In my Mark three I used the lowest flow, lowest pressure facet pump you can buy, which is, as I recall, about 1.5 psi and about 6 gph. You need very very little to back up the Mikuni engine driven pump, and by selecting a more powerful pump could possibly overdrive the needle valve. Keep in mind that unless properly designed a redundant system installed in the name of safety can sometimes have the paradoxical effect of making you far worse off than you were by introducing additional, more complicated, failure modes. Be careful. Mark R. Sellers Kolb Twinstar Mark III N496BM ________________________________________________________________________________
From: "Richard Swiderski" <swiderskir(at)earthlink.net>
Subject: Re: fuel pumps in series/tempt changes? message of Fri,
2 Feb...
Date: Feb 03, 2001
Mark, The fuel level in the bowl is pratically determined by how the float arm is bent/positioned given a certain atmosphereic pressure and a certain fuel pressre. The relationship of the float arm determines the height of the fuel, and the % of the float displacing fuel determines the pressure with which the needle is being held into the seat. If you increase altitude, less pressure is on fuel so level rises & richens. If you increase fuel pressure (with needle & seat just at the balanced point) fuel will go past needle untill a greater % of float is immersed & a greater force is applied on needle into seat, stopping fuel flow & bringing it all back into equallibrium, but with the level now higher & richer. So both atmoshereic and fuel pressure can affect fuel level after after initial settings are established. My guess is that the float/needle force is significantly greater than what is required to just stop fuel flow. Therefore the changes we see with the low press Facet pump are not seen past the needle. ...Richard Swiderski Subject: Re: Kolb-List: fuel pumps in series/tempt changes? message of Fri, 2 Feb... > > In a message dated 2/3/01 9:03:05 AM Pacific Standard Time, > swiderskir(at)earthlink.net writes: > > > > All this would depend on whether the float level is significantly raised by > > increasing the fuel pressure 50-100% as a 3.5# Facet pump would tend to > > do. > > Rich: > > My experience suggests that an increase in fuel pressure has no > noticeable effect on the float level, the mixture, or egts. The needle valve > stops the fuel flow at the desired level in the carb bowl-- sufficient to > submerge the main jet-- and holds it there. I think the likely consequence > of pressure sufficient to overcome the needle valve would not be a mere > change in mixture, but probably some sort of failure mode that would begin > with excessive amounts of fuel being pushed through the main jet, proceed to > fuel spilling out of the sides of the bowl, and finally end with the engine > stopping from being flooded, and possibly fire. > ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: fuel pumps in series/tempt changes? message of Fri,
2 Feb... Hello Mark and Gang: > My experience suggests that an increase in fuel pressure has no > noticeable effect on the float level, the mixture, or egt. I agree with what you say Mark. > I think the likely consequence > of pressure sufficient to overcome the needle valve would not be a mere > change in mixture, but probably some sort of failure mode that would begin > with excessive amounts of fuel being pushed through the main jet, proceed to > fuel spilling out of the sides of the bowl, and finally end with the engine > stopping from being flooded, and possibly fire. Based on experience once more, when the two stroke Rotax and Cuyuna goes over rich, it shuts down right now, just like hitting the kill switch. I learned that with a cockpit adjustable main jet. > In my Mark three I used the lowest flow, lowest pressure facet pump > you can buy, which is, as I recall, about 1.5 psi and about 6 gph. The Facet "40105" Solid State Electri Fuel Pump is a 2.5 to 4.5 Max PSI, 30 GPH. In fact all this series of pumps is 30GPH no matter what pressure they are regulated. I use this pump. Aircraft Spruce has as good a price as anyone for it. Auto Zone has them under the name of Purolator with the pressure rating information on the package, if you want to get one in a hurry. > Keep in mind that unless properly designed a redundant system > installed in the name of safety can sometimes have the paradoxical effect of > making you far worse off than you were by introducing additional, more > complicated, failure modes. Be careful. > > Mark R. Sellers I lost a fuel pump on the 447/Firestar on a flight to Oshkosh. The boost pump I had installed was a JC Whitney Facet look alike that went "belly up" shortly after I departed home. While playing around at the Flight Farm, Monterey, NY, cutting toilet paper, the Mikuni fuel pump failed. With no back up, a forced landing. Failure caused by generic overhaul kit purchased from LEAF, under the guise of the diaphragm was a Mikuni product. Not so. Never lost a fuel pump on the MK III, but have always had the Facet operating or standing by. If it is mechanical, it is susceptible to malfunction, usually when we least expect it. Boost pump is like a parachute. Don't need it until we need it. Take care, john h PS: I am on coffee break from the "mole hole." Got the doors, windshield off the MK III. Going for the rear quarter windows next. Decided to leave the bulging doors as they are configured. Had thought about taking some of the curve out of them to clean the airplane up a little aerodynamically, but after getting in the pilot's seat, I realize that it is nice to have the extra room to move about and not worth sacrificing that room to get another mile or two per hour. Sides, might not make any difference after I went to all the trouble to modify what I already have. ;-) ________________________________________________________________________________
From: "Mell" <kitplane(at)tradezone.com>
, ,
Subject: Builders Neat Web Site
Date: Feb 03, 2001
Hello! If any of you guys need/want a web site for your kitplane project or airplane you can create one easily here and get listed with other homebuilders: http://www.kitplanesite.com/cgi-bin/creator/creator.cgi It's pretty cool... check it out! :) Mell ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Facet Pump Fuel Flow
Hey Gang: I am defueling the MK III. Started by pumping with Facet Elec Pump. Then a light bulb went off. Why not do a test, right now, to see how much fuel flow restriction there is through a Facet pump that is not operating. Several of you have inquired. After about 15 mins of siphoning from maybe a foot elevation difference from bottom of fuel tank to 5 gal plastic can (the mark of a true ultralighter), the fuel flow seems more than adequate, to say there is little or no restriction. Siphon flow is just a little less than flow with pump operating. :-) This is good news to me too. Take care, john h PS: Back to the "mole hole." Got an airplane to get opertional. ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Builders Neat Web Site
Hi Mell and Kolbers: I took Mell up on his invite and started a new home page in about 10 minutes, while on coffee break from the "mole hole." Here's the url: http://www.kitplanesite.com/hangar/hawk36.html It was down and dirty, cause I ain't got time to mess with the computer and get my airplane flying too. Mell, I did not have time to read any of the help files, and as dumb as I am when it comes to this sort of thing, I got one started. One question for Mell: How do we post pictures to our home page? When I find time, I will try and finish what I have started on the home page. You all give it a try. Take care, john h N101AB Kolb MK III Titus, Alabama Mell wrote: > > > Hello! > > If any of you guys need/want a web site for your kitplane project or > airplane you can create one easily here and get listed with other > homebuilders: > > http://www.kitplanesite.com/cgi-bin/creator/creator.cgi > > It's pretty cool... check it out! :) > > Mell > ________________________________________________________________________________
Date: Feb 03, 2001
From: ul15rhb(at)juno.com
> However, I have never heard of a diaphragm rupturing in a > Mikuni pump. I am not saying it won't happen, but know of > no case where it has. Has anyone else heard of a diaphragm > rupturing in a Mikuni pump? For that matter, I have never > had any knowledge of a diaphragm ruturing in a fuel pump on > an automobile. I am sure there are examples out there on > that. > > Normally, Mikuni pulse pumps have valve problems long before > they have a ruptured diaphragm. Pulse line failures are > also very common. > > john h John and gang, If a Mikuni pump were to fail, I think the diaphragm is the only thing that can go wrong. I don't think there are mechanical check valves in it because the diaphragm flaps are the valves. Correct me if I'm wrong here. If a boost pump were added in series it would only help if the pulse line came off or was ruptured. I might add that I use auto fuel line for the pulse line because it is designed for high temp conditions. I know some of you guys will disagree with this but I've never had a problem with it and would never consider substituting blue urethane fuel line for the pulse line. Ralph ________________________________________________________________________________
Date: Feb 03, 2001
Subject: boost pumps
From: ul15rhb(at)juno.com
John and others, Another thing to think about using a boost pump is the higher pressure may actually be harder on the Mikuni diaphragm weakening it over time causing a premature pump failure. As Mark Sellers says, " Keep in mind that unless properly designed a redundant system installed in the name of safety can sometimes have the paradoxical effect of making you far worse off than you were by introducing additional, more complicated, failure modes. Be careful." I couldn't agree more ...... Ralph ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Ralph and Gang: > If a Mikuni pump were to fail, I think the diaphragm is the only thing > that can go wrong. There are two other things that can go wrong. The inlet and outlet flapper valves (part of the diaphragm) and the pulse line from crank case to pump. And realistically, the hose clamps on the inlet and outlet lines. > I don't think there are mechanical check valves in it > because the diaphragm flaps are the valves. Yep. And they are the weakest link. They are made of fabric and neoprene rubber and these little rascals are the first to go "belly up." Correct me if I'm wrong here. > If a boost pump were added in series it would only help if the pulse line > came off or was ruptured. Wrong: If the pulse line comes off or is ruptured you will lose that cylinder cause you will have a big vacumn and pressure leak in the crank case. There is only the remotest chance that the diaphragm is going to split, rupture, get a hole in it, but it is possible. That is the least of my worries with the Mikuni Pump. The first thing to go will be the flapper valves. The Facet will push right thru them, no sweat. > Ralph Take care, john h PS: Miss P'fer has no more glass. All the rivets are out of the airframe and door frames. :-) Did not drill my finger one time during the entire operation. However, I did break an 1/8 inch bit and half of it is inside my right door frame. Don't tell anybody and they will never know. ________________________________________________________________________________
Date: Feb 03, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: boost pumps
Ralph and You All: > Another thing to think about using a boost pump is the higher pressure > may actually be harder on the Mikuni diaphragm weakening it over time > causing a premature pump failure. Don't think so. 2.5 to 4.5 psi at the pump is negligible pressure. The crank case pulses are raising a lot more Hell with the diaphragm than the Facet pushing fuel through it. The flapper valves are one way and that's the way the fuel is going. > Ralph Again fellers, my own personal opinion established through trial and error, and a lot of air time. Boy, I wish I had had access to a Builders List like this back in the good ole days. I remember trying to get old Kolb folks to give me a roster of Kolb builders and owners so I could make contact with them. I built and flew around here for a long time before any other ULs came along. Take care, john h ________________________________________________________________________________
From: "Christopher John Armstrong" <Tophera(at)centurytel.net>
Subject: Re: torque values
Date: Feb 03, 2001
> Go ahead and torque the bolts all you want.....it doesn't matter for > 99.99% of the installations! > J.Baker I was thinking the same thing! Topher ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Feb 03, 2001
In a message dated 2/3/01 12:04:39 PM Eastern Standard Time, ul15rhb(at)juno.com writes: > Orie, > > I've never had a boost pump in all the years I've been flying, but I hear > about the guys that do have them. My concern is this: If a series boost > pump is used, it will pump through a failed Mikuni but it will also pump > fuel into the engine crankcase through the ruptured diaphragm and pulse > line thereby killing the engine. So if this is the case, why bother > having a series pump? If the boost pump is installed in the parallel > arrangement, then check valves would be needed to prevent shunting. This > would be the way to go, of course if a boost pump is installed. A dual > Mikuni won't help either because it shares a common diaphragm between the > pumps. The single Mikuni's are reliable and I had one that I used for 8 > years. I decided to replace them every 3 years in the interest of safety. > > > Ralph Burtingame > Orie I don't know nuthin bout back up pumps, cause I'm an old glider pilot and think that the engine is a big plus but thanks for askin....geoR38 ________________________________________________________________________________
From: "Dave Rains" <rr(at)htg.net>
Date: Feb 04, 2001
Mike, last week I had a forced landing due to a fuel starvation problem. This happened at about 100 AGL on takeoff. (If you have any pin holes in your heart, they'll show up immediately) I assumed it was the pump, but could not find anything wrong with it during re-build. On closer examination, I found a crack in the pulse line under the clamp! This line was not more than 3 months old. Regardless, I too wanted a redundant system and installed a faucet pump in series. I checked to ensure that either pump would function on it's own, and check to ensure the pulse pump is working during run-up. Many thanks to all who answered my questions regarding this matter. Back n the air Dave El Paso -----Original Message-----
From: orie shackelford <dixieshack(at)webtv.net>
Date: Saturday, February 03, 2001 7:07 AM > >GeoR38, Ol' Poops, or anyone that has experience with fuel >systems...HELP! >I'm about to install a 503 DCDI on my completed Firestar and am >considering buying an electric pump to use for takeoffs and landings >ad/or a redundant system should the diaphragm pump fail. Here are my >questions and direction I'm considering. Criticize me! >Depending on who you ask, "they" (dealers) say that when using both >electric and pulse pumps, run them in parallel. To me, this would make >two separate systems but joined at the fuel source and the carbs AND >making check valves necessary to keep from pumping fuel back to tank >instead of to the carbs in the event of a pulse pump failure. You'd >also have to have a fuel pressure gauge in an obvious place to even know >when the pulse pump died. (prior to silence, that is) I'm considering >hooking them is series with the electric at or below tank level to boost >fuel to the pulse pump so it doesn't have to lift so far. Lets say I've >hooked in series for the following questions: >In using the Mikuni only will it pump through the electric Facet located >below? When using the Facet will it pump through the Mikuni if the >Mikuni fails? In using both pumps for take off and landing like the >Cherokee's will I overpressure the carbs? >What concerns me is the length the little Mikuni has to lift the fuel in >a Kolb. What's the published vertcal limit....somethin' like 11 >inches...? >I want it dependable but don't want to create any monsters if it isn't >necessary. I need opinions from you guys who've had experience in this >area. Help! Thanks guys. > >Hillbilly Mike from West Virginia >FSII, BRS, EIS, 68" Powerfin > > ________________________________________________________________________________
From: "larrybiglar" <larrybiglar(at)email.msn.com>
Subject: Fw: Webs & Photos.
Date: Feb 04, 2001
A week or 2 ago, I went on aboot taking pictures, and mentioned one of my favorites, to demonstrate the value of taking multiple shots of the same thing. You want to vary them, one to the next of course, but take several. Here's why............... One day, I was flying west from Port Angeles, over Lake Crescent, and saw this combination of lighting and mist taking shape. Time was late afternoon. Took a pic, and turned north. Here's the 1st pic, looking west toward Neah Bay. Lake Crescent is in the lower part, to the left of center. www.flyingpics.homestead.com/files/Neah_Bay_Blue.jpg Then I turned north, toward the Straits of Juan de Fuca, took more pics, then turned west again, and got the following shot. I think this one is worth the several other shots that were nice, but............. Also, I can never go back.........just one chance. www.flyingpics.homestead.com/files/Neah_2.jpg http://flyingpics.homestead.com/Neah2.html For some reason, I can't get #2 to open as a jpg file, and had to use http. Maybe you'll have better luck. Same pic. Also, last night, I published "Instrument Panel" under "Building Vamoose." Promised ya, didn't I ?? Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" www.biglar.homestead.com/larry.html ________________________________________________________________________________
From: "INFO" <info(at)aircrafttechsupport.com>
Subject:
Date: Feb 04, 2001
____ From: John Hauck <hawk36(at)mindspring.com> "Reference the dealers, I do not know many dealers that fly a lot. They spend more time on the telephone than they do in the air." Take care, john h ********* Referencing the above, Everyone is invited to stop by here at Millertime airport for a ride in the ol' Stearman, between phone calls!! Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com www.aircrafttechsupport.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
Date: Feb 04, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Miller Time
> Everyone is invited to stop by here at Millertime airport for a ride in the > ol' Stearman, between phone calls!! > > Jim & Dondi Miller Hi Folks: Reckon I should have qualified my msg ref nonflying dealers. I was referring to some of our large Rotax Distributors, i.e., LEAF, CPS, etc. Tweren't referring to my good friends from Miller Time. :-) Save me a place in line for the Stearman ride. Many years ago, Big Hal Watson gave me my one and only flight in his Stearman at Quincy, Florida. Hal was big and really fat. I still don't know how he got his big butt up in the back seat of the Stearman, but he did. He was like a ballet dancer flying that old airplane. BTW: Hal is up there at the Big Airstrip in the Sky. He sold the Stearman before he died. It is now in Great Britain. Bet the Stearman still has that Southern accent in England. :-) Jim and Dondi sent me a Rib Rivet Drilling Jig the other day. Haven't had a chance to use it yet, but it is professionally done. Looks real good. The jig was designed by my buddy in Tennessee, Steve Green, in the final stages of building his MK III. Take care, john h ________________________________________________________________________________
From: EnaudZ(at)aol.com
Date: Feb 04, 2001
Subject: Fuel pumps
Mike I mounted the primer bulb on left side of my seat can be used as aux fuel pump ,also have EIS with fuel pressure transducer if low pressure warning light comes on simply maintain pressure with squeez bulb. Duane Zollinger FSII 503IVO 170hrs rittman ohio ________________________________________________________________________________
Date: Feb 04, 2001
From: Possum <possums(at)mindspring.com>
Subject: Re: Cold weather flying
Saw Charlie Saturday up at Shannon. Had his Chilie Vest on. Are you going to Sun & Fun this year? Bill Woods said he would let me know when ya'll figure things out. ________________________________________________________________________________
Date: Feb 04, 2001
From: Possum <possums(at)mindspring.com>
Subject: Re: Cold weather flying
> > >Saw Charlie Saturday up at Shannon. Had his Chilie Vest on. >Are you going to Sun & Fun this year? Bill Woods said he would let >me know when ya'll figure things out. Sorry guys - wrong address. ________________________________________________________________________________
Date: Feb 04, 2001
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Cold weather flying
Possum and Gang: Please give us an update on the Chilli Vest. Mine waste away in the closet waiting for me to complete repairs on Miss P'fer before warm weather gets here. If I don't get hot on my repair project, the Chilli Vest will get its test in the Arctic this summer. Appreciate any feed back on Chilli Vest performance from you and your buddies who are chilling out and staying warm this winter. Take care,


January 21, 2001 - February 04, 2001

Kolb-Archive.digest.vol-cq