Kolb-Archive.digest.vol-dr

July 12, 2002 - July 23, 2002



      
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From: SR3SA2L1(at)aol.com
Date: Jul 12, 2002
Subject: Re: Speeds
Had a friend with a Firestar and he did everything at 50mph - climb out and approach. He said it worked fine and gave him a margin of saftey. Has anyone done the numbers on a FS2 with a 503? I would like to know what roll rate, stall power on and off, etc are so I can program a flight simulator with these numbers so I can play until I get mine finished and in the air. This could be great for all of us during down times due to weather, rebuilds etc. If you have not done these, perhaps some of you could take a flight or two and get these? ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 12, 2002
Subject: Re: First Flight!
Congratulations! Any one you walk away from is a good one and anyone you walk away from without damage is Excellent!! ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: Air Venture 2002
Date: Jul 12, 2002
From: Julian Warren <jgw300(at)webolium.com> Subject: Kolb-List: Oshkosh AirVenture 2002 I will be attending this event for the entire period. I have....................... I will be there Wednesday and Thursday. Look forward to meeting everyone. I'll wear a Kolb T-shirt & a nametag. If you see a middle-aged, balding, slightly overweight but outrageously handsome guy come over and introduce yourself. Should we set a meeting time at the Kolb trailer everyday for whoever is there? 2:00 or whatever? Rex Rodebush Building a Mark III Xtra ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 12, 2002
Subject: Re: 15 HP on a FS
Anyone know anyone who has ever tried a 15HP engine on a FS? Any ideas on what to expect if I try? ________________________________________________________________________________
Date: Jul 12, 2002
From: Woody <duesouth(at)govital.net>
Subject: intercom wanted
I have a set of comtronics single plug helmet headsets. I do not have the intercom box and wondered if anyone out there might have the box for sale. ________________________________________________________________________________
Date: Jul 12, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: Full enclosure aerodynamics
Go for it and tell us how it works. This is experimental aircraft isn't it? > To follow up an a question I posted not so eloquently, what do people think >the aerodynamic ramifications would be of installing a "wall" from the >bottom of the gap seal to the to the landing gear cross member, this would >fully enclose the cabin. I would then not cover anything behind this wall, >including the area around the fuel tanks. My guess is it would not really >change anything as the covered area around the fuel tanks is so >unaerodynamic even when it is covered. What do you all think! > > >JASON OMELCHUCK >ACUITY INCORPORATED >PHONE 503.221.6995 x 102 >FAX 503.221.3139 >www.acuityinc.com <http://www.acuityinc.com/> > > ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jul 12, 2002
Subject: Re: First Flight!
We will all let you know as soon as it happens ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Jul 12, 2002
Subject: Re: 15 HP on a FS
Expect to taxi rather briskly for prolonged periods. ________________________________________________________________________________
Date: Jul 12, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Air Venture 2002
> Should we set a meeting time at the Kolb trailer everyday for whoever is > there? 2:00 or whatever? > > Rex Rodebush Rex/Gang: I'll be there at 2:00 or whatever. I will also be at the big coffee pot in the UL Barn every morning snuggling up close and comfy for my shots of caffeine. Anybody gonna be camping in the UL area beside me? john h ________________________________________________________________________________
From: SGreenpg(at)aol.com
Date: Jul 12, 2002
Subject: Re: Air Venture 2002
In a message dated 7/12/02 10:18:38 PM Eastern Daylight Time, hawk36(at)mindspring.com writes: > Anybody gonna be camping in the UL area beside me? > I am waiting until the last minute to commit to going. (weather) I haven't forgotten the three days I sat at leitchfield KY airport last year waiting on the weather. Steven G. ________________________________________________________________________________
From: SGreenpg(at)aol.com
Date: Jul 12, 2002
Subject: Re: First Flight!
In a message dated 7/12/02 7:09:26 PM Eastern Daylight Time, ken-foi(at)attbi.com writes: > There is a point when you finally "get it down" and the > airplane does exactly what you want it to when you want it to do it. > I'm just wondering how long that will be... If you are referring to good landings every time then it is somewhere beyond 210 hours for me. Steven G. ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 12, 2002
Subject: Re: 15 HP on a FS
In a message dated 7/12/02 9:07:17 PM Eastern Daylight Time, SR3SA2L1(at)aol.com writes: > Anyone know anyone who has ever tried a 15HP engine on a FS? Any ideas on > what to expect if I try? > > > I could give you a smarta** answer, but I won't. Probably would not leave the ground. What kind of engine? Maybe a Teledyne 32 ci?? Shack FS II SC ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 12, 2002
Subject: Re: 15 HP on a FS
Thanks for the restraint in your answer. The engine is a Yamha 100cc and the reason I am curious is because I read in one of the other messages about a guy who said he had flown with one on a (T-bird maybe? I don't recall right now) ultralight. I am trying to put together the lightest FS that I can so I can try motorgliding/soaring/thermaling. The biggest change I can make in weight now is the engine and fuel system. I realize that I may have to go with a 277 but I am hoping to hear from someone who has tried to use something this small on a FS. ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: 15 HP on a FS
Date: Jul 12, 2002
In one of the flying magazines a year or 2 ago, there was an article (by Barry Schiff ??) about "power soaring" in a Cessna. I'm not sure how it would work with a 2 stroke, but what he did was figure the sink rate of a sailplane (I believe it was something like 200 fpm), then ease the power back on his plane, until he had a sink rate of 200 fpm.............then went looking for thermals. He had a ball. If you had a useful engine, say a 447 or similar, that isn't too temperamental to run at reduced rpm's, it might be worth a try. There're others on the List who're much more up on 2 stroke idiosyncrasies than myself. My main concern for you would be the borderline flying you'd be doing at the very best of times............you'd have no reserves at all, and my feeling would be that what you're considering would be very dangerous. Food for thought. Concerned Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: <SR3SA2L1(at)aol.com> Subject: Re: Kolb-List: 15 HP on a FS > > Thanks for the restraint in your answer. The engine is a Yamha 100cc and the > reason I am curious is because I read in one of the other messages about a > guy who said he had flown with one on a (T-bird maybe? I don't recall right > now) ultralight. I am trying to put together the lightest FS that I can so I > can try motorgliding/soaring/thermaling. The biggest change I can make in > weight now is the engine and fuel system. I realize that I may have to go > with a 277 but I am hoping to hear from someone who has tried to use > something this small on a FS. > > ________________________________________________________________________________
Date: Jul 12, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re:277 needs airframe
Remarkable. The 277 that was on my old Hummer is in excess of 600 hours now with no problems. On the other hand, it was propped so that it never got above 5900 rpm, and it always ran cool... Richard Pike MKIII N420P (420ldPoops) > > > Ted > >If I had a 277, I would sell it and get a two cylinder Rotax to fly >with. I have owned and flown with a 277 as well as a 5 other engines >including a Cuyuna, a pair of 377's, a 447 and a 503. The 277 was the >worst and it was new when I got it. I flew it for 70 hours and it never >made it more than 10 hours without a problem. I was also a member of an >ultralight club and it seemed that 277 users had more problems than others. > >John Jung >http://jrjung.0catch.com/Firestar.html > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
Date: Jul 12, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Full enclosure aerodynamics
I think that would be a good example of exchanging one poor situation (the MKIII with the factory supplied rear soft enclosure) for an equally poor alternative. But it might be cheaper. Cheaper is good... Richard Pike MKIII N420P (420ldPoops) > > > To follow up an a question I posted not so eloquently, what do people think >the aerodynamic ramifications would be of installing a "wall" from the >bottom of the gap seal to the to the landing gear cross member, this would >fully enclose the cabin. I would then not cover anything behind this wall, >including the area around the fuel tanks. My guess is it would not really >change anything as the covered area around the fuel tanks is so >unaerodynamic even when it is covered. What do you all think! > > >JASON OMELCHUCK >ACUITY INCORPORATED >PHONE 503.221.6995 x 102 >FAX 503.221.3139 >www.acuityinc.com <http://www.acuityinc.com/> > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: TreatRayner(at)aol.com
Date: Jul 13, 2002
Subject: Re: 15 HP on a FS
I flew a weightshift Quicksilver with a 15hp Yamaha back in 81. It was a blast. ________________________________________________________________________________
From: "M. Domenic Perez" <perezmdomenic(at)plateautel.net>
Subject: Inflight adjustable prop
Date: Jul 12, 2002
Kolb List, Try Proplink.org (org not com)for a company making an inflight adjustable hub that supposedly works for Warp or Powerfin blades(maybe others). I have no experience whatsoever with these guys. I just found them surfing around. Cost is 2-blade for $2650 or 3-blade for $2850. It's all mechanical-no electric or hydraulics. Sounds interesting to me. Sorry I couldn't make it a hyperlink but my computer has been in a rebellious mood lately. Domenic Perez Vaughn, NM FS II, 503, BRS, Tundra tires owned since Mar. '02 but unsoloed due to lack of taildragger instructors within less than 1000 darn miles. When time window arrives I guess it will be "Have Kolb, will travel". ________________________________________________________________________________
Date: Jul 12, 2002
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: 15 HP on a FS
> >Anyone know anyone who has ever tried a 15HP engine on a FS? Any ideas on >what to expect if I try? > The FireFly with a 447 will fly/maintain altitude at 4000 rpm. When you look at the 447 rpm/hp curve, the maximum hp at 4000 is about 15 hp. Since in actuality the 447 was not propped efficiently at 4000 rpm, the engine was putting out less than 15 hp. So if your engine/prop combination weighs less than a 447, and your gross weight is not over 500 pounds, and with your increased wing area, I believe a FS could be flown with a 15 hp engine. The Wright brothers flew a heavier plane on 13 hp. Just do not expect it to climb at a high rate and use thermals to help boost you up. You will be in the powered slow flight mode without much difference between cruise and stall speeds. You may want to fly it first on cold, then cool, followed by warm and then hot days to take advantage of greater air density. This is interesting. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 13, 2002
Subject: Re: Inflight adjustable prop
You may want to try a GA instructor at any local airport for taildragger instruction. Several of the small GA taildragger airplanes have the same general landing characteristics (adjust for airspeed, sink rate, glide and flare height differences and you will probably be just fine if you have experiance with any other ultralight type). ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Jul 13, 2002
Subject: Re: Kolb-List Digest: 38 Msgs - 07/12/02
In a message dated 7/13/02 2:51:02 AM Eastern Daylight Time, kolb-list-digest(at)matronics.com writes: > Full enclosure aerodynamics > > As far as enclosing the area behind the seats, My MK3 may be a little different as it has a retractable gear set up (for floats) but I used 1" pink foam board from Home Depot, slide it in place using 2 pcs., tie wrapped it, and glued black felt like material over the front of it. The purpose was to help with noise. Didn't cut down on eng. noise but really helped with cutting down on prop noise alot. I was very pleased with the out come. Total cost (around $12) Safe flying Bob Griffin ________________________________________________________________________________
Date: Jul 12, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: 15 HP on a FS
> >Anyone know anyone who has ever tried a 15HP engine on a FS? Any ideas on >what to expect if I try? You would not have a firestar you would have a penguin. Perfect engine if you are afraid of heights. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Kolb-List Digest: 38 Msgs - 07/12/02
Date: Jul 13, 2002
> As far as enclosing the area behind the seats, My MK3 may be a little > different as it has a retractable gear set up (for floats) but I used 1" pink > foam board from Home Depot, slide it in place using 2 pcs., I thought about using the foam board myself but more for insulation for flying in the cold Michigan winters. I was concerned about what fuel spills would do to it though. I'm looking at some stuff they use at work for soundproofing now. Not as stiff and inflexable but still has some insulating properties. I think much of the noise in a Kolb is due to the megaphone affect resulting from the shape of the fuselage. I wonder if insulating the insides of the rear half of the fuselage so they couldn't vibrate and amplify the noise would help? Kirk ________________________________________________________________________________
Date: Jul 13, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: 15 HP on a FS
Whoeveryouare, I believe that Larry expressed it well below. I believe that the Firestar would actually take off and fly. But not safely. You would be so close to stall that you would have to fly in calm air. Soaring and calm air do not go together. John Jung Larry Bourne wrote: > > My main concern for you would be the borderline >flying you'd be doing at the very best of times............you'd have no >reserves at all, and my feeling would be that what you're considering would >be very dangerous. > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: 15 hp Firestar
Date: Jul 13, 2002
Probably work ok with bungie assisted take off. ________________________________________________________________________________
From: "Charles" <chieppa47(at)attbi.com>
Subject: Re: KOLBRA
Date: Jul 13, 2002
Hi All, I am looking for some time (flight training) in a Kolb Kolbra --- will drive to your location. I may or may not have my Firestar with me. The plan would be to get to a safe level (flight training) and solo the Firestar Thanks, Charles ________________________________________________________________________________
Date: Jul 13, 2002
From: bob n <ronoy(at)shentel.net>
Subject: Re: 15 HP on a FS
Maybe this would be an ideal way of "teaching" crow-hopping? Here's an idea(?)--rewire the ignition kill switch so that it becomes a squat switch. Whenever the vehicle gets light enough to fly, the ignition cuts off. Or maybe as a "taxi-trainer"? Bob N. ________________________________________________________________________________
Date: Jul 14, 2002
Subject: Re: Fw: Blair wants to know if he should switch to a Slingshot
From: Joseph B Stevenson <mandosoul(at)juno.com>
John , I,ve had 24 hours dual in the GT500 from an AFI with another 20 or so ground school,also i,ve been about 1/2 way through the "Cleared for takeoff" CD Rom course cessna uses. I got this because I started my flying career at a GA school,I have an additional 5 hours dual with them but writing that check for $120 - !50 per lesson began to get real old real quick so I headed down the ultralight road and never looked back. Also I should let you know the deed is done I've made the deal for the trade , I'll have the Kolb in about a week and a half. So You'll be hearing me asking for advise on the list . By the way now that you have an overview of my training ,even though I don't have a PPL what do you think? I'm sure I'll take your advice anyway,since I'm switching to a tail dragger, and especially because its such a high performance one. > > Blair, > > You didn't mention your trainning. Just 100 hours on a GT500 may not > > prepare you for a Slingshot. If you have your PPL, go for the > Slingshot. > If you don't, I suggest that you get your flying skills checked by > an > instructor and ask him what he suggests. > > John Jung > > > > > messages. > > > > > > ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: axles
Date: Jul 13, 2002
I think his brain is severely flawed. He certainly didn't engage it before putting his mouth in gear. How many axle failures have you heard of, since being on this List ?? Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Bob Bean" <slyck(at)frontiernet.net> Subject: Kolb-List: axles > > Ok group here comes a long-winded one... I just got back from > an airshow in Geneseo, NY, even though I rarely attend them any > more. My good brother invited me and the day was perfect. > -well anyhow there was only one Kolb there, sorta weather beaten > old FS 1 and I managed to talk to the driver. He was in a club > of ultralighters out of the Rochester area (RUFF) and get to talking > a little about Kolbs, informed him of the existence of Matronics ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: axles
Date: Jul 13, 2002
----- Original Message ----- From: "Larry Bourne" <biglar(at)gogittum.com> Subject: Re: Kolb-List: axles Maybe he was thinking they are driven axles? In which case they would be severly flawed. Especially if they were intended for positraction. :o) ________________________________________________________________________________
Date: Jul 13, 2002
From: bob n <ronoy(at)shentel.net>
Subject: Re: axles
Think he needs to P-L-L, and that ain't phased lock loop, either. It's Please Land Lightly How many of you (certainly not I) have pounded the kybd or kicked the cat when you alone goofed up? BN ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 13, 2002
Subject: Re: axles
I have a FS and I had a couple bend before I put the heavier ones from the FS2 on. I originally thought I was just landing hard. I put a brand new pair on, had my wife video my next landing (which I greased), and had two other friends watch to see where I was having my problems. We checked the gear after that first landing and they were already bowed a bit. I only weigh 160lbs and the FS was close to legal weight. The tape confirmed a gentle landing. I called Kolb and asked them and they said I should put the heavier FS2 gear on and that they had to make them very light to make the legal weight. After I put the FS2 legs on I have had no problems. Just my experiance - may not be universal. ________________________________________________________________________________
From: "George Bass" <George_Bass_0(at)hotmail.com>
Subject: Re: axles
Date: Jul 13, 2002
< snip > "He declared the design as severely flawed and < snip > that he was an "engineer,etc" Did that engineer fella mention which way the airframe was facing when the tire hit the pavement/surface? Not that that would have anything to do with the longevity of the gear leg. Or how hard he hit, or whether he had Elmer and his favorite pet in the cockpit with him ........ ..........................they do have a load limit, ya' know. Sounds like he already reached his limit. George Bass USUA # 80399 USUA Club # 555 USUA Club # 770 ________________________________________________________________________________
Date: Jul 13, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: axles
> What should > I look for to keep ahead of a failure on mkIII axle assy? -BB Bob/Gang: Should be something in the archive reference broken axle sockets. What should you look for? If I knew I would have saved myself a lot of trouble 1 July 2000, when I broke an axle socket at Muncho Lake, BC. However, it was an old socket, 1400 hours and thousands of rough landings. Time for it to fail, but I didn't think about it until it was too late. We fixed the problem with ours by welding the axle socket to the gear leg and then having the whole thing heat treated. Works good now. john h ________________________________________________________________________________
From: "Bill Woods" <kolbpilot(at)msn.com>
Subject: Re: axles
Date: Jul 13, 2002
Hey Gang, Just food for thought, If you land a MKIII the way it's supposed to be landed the factory landing gear holds up fine. Brother's MKIII has almost 400 hrs. with factory gear that came with it. It's not the lightest MKIII either, has 912S engine. He has flown on several occasions with my younger brother's brother in-law, (350 lbs) from a pretty rough field. No problems to report on gear. He was all paranoid about the factory gear at first but has shot down all the rumors of weak landing gear. Bill Woods ----- Original Message ----- From: John Hauck Subject: Re: Kolb-List: axles > What should > I look for to keep ahead of a failure on mkIII axle assy? -BB Bob/Gang: Should be something in the archive reference broken axle sockets. What should you look for? If I knew I would have saved myself a lot of trouble 1 July 2000, when I broke an axle socket at Muncho Lake, BC. However, it was an old socket, 1400 hours and thousands of rough landings. Time for it to fail, but I didn't think about it until it was too late. We fixed the problem with ours by welding the axle socket to the gear leg and then having the whole thing heat treated. Works good now. john h = = = = Get mor ________________________________________________________________________________
Date: Jul 14, 2002
From: b young <byoung(at)brigham.net>
Subject: Re: Kolb-List Digest: 10 Msgs - 07/11/02
I need help in selecting a pair of headphones that will work in my MK111. ---------------------------- i started with a set of pilot headphones with noise canceling mikes. and had the same trouble you describe..... i called the factory and described the problem and they sent me a new set of mikes at no expence to me.... they made all the diference in the world. i would have to see if i can find the information on the mikes if you need to know i would be glad to look.... since then i thought i may have put a variable resistor in line with the mike imput ( in the intgercom) and used the resistor to attinuate the signal. if you would like more help with this option let me know. boyd ________________________________________________________________________________
From: MEMATUZAK(at)aol.com
Date: Jul 14, 2002
Subject: Re: Custom Kolb trailer for sale
Is it enclosed or open? Please email pics, Thanks MEMatuzak(at)aol.com FSII ________________________________________________________________________________
Date: Jul 14, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Full enclosure aerodynamics
I would still cover the area back by the fuel tank. I makes it look better and I'm not so sure that if you didn't you may find that it may add some drag. As for the wall. you might consider the plastic corrugated board the sign shops use. It's light and tuff, comes in many colors and cheap. You could punch holes in it and tie wrap it to the cage tubes. A friend has done something like this on his Hawk. Seemed to work well for that application. jerryb > > > To follow up an a question I posted not so eloquently, what do people think >the aerodynamic ramifications would be of installing a "wall" from the >bottom of the gap seal to the to the landing gear cross member, this would >fully enclose the cabin. I would then not cover anything behind this wall, >including the area around the fuel tanks. My guess is it would not really >change anything as the covered area around the fuel tanks is so >unaerodynamic even when it is covered. What do you all think! > > >JASON OMELCHUCK >ACUITY INCORPORATED >PHONE 503.221.6995 x 102 >FAX 503.221.3139 >www.acuityinc.com <http://www.acuityinc.com/> > > ________________________________________________________________________________
From: "Bob, Kathleen, & Kory Brocious" <bbrocious(at)hotmail.com>
Subject: Re: Air Venture 2002
Date: Jul 14, 2002
Kolb'ers, For those of you south of the Mason-Dixon line headed toOshkosh I've got a 1,400' strip on my farm between Louisville and Cincinnati that I would be glad to let you use. You would be welcome to camp on the field and might even be able to persuade my lovely bride to prepare a meal or two. Might be able to swing a shower even. If you are interested, contact me off list and I'll give you the GPS numbers and some other info. Bob Mark III at 96% Bob, Kathleen, and Kory BrociousTenacity Farm Campbellsburg, Kentucky From: "jrodebush" <JRODEBUSH(at)CINCI.RR.COM> Reply-To: kolb-list(at)matronics.com To: Subject: Kolb-List: Air Venture 2002 Date: Fri, 12 Jul 2002 21:03:48 -0500 -- Kolb-List message posted by: "jrodebush" From: Julian Warren <JGW300(at)WEBOLIUM.COM> Subject: Kolb-List: Oshkosh AirVenture 2002 -- Kolb-List message posted by: Julian Warren I will be attending this event for the entire period. I have....................... I will be there Wednesday and Thursday. Look forward to meeting everyone. I'll wear a Kolb T-shirt a nametag. If you see a middle-aged, balding, slightly overweight but outrageously handsome guy come over and introduce yourself. Should we set a meeting time at the Kolb trailer everyday for whoever is there? 2:00 or whatever? Rex Rodebush Building a Mark III Xtra MSN Photos is the easiest way to share and print your photos: Click Here ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
> I have to maintain a fair amount of back pressure to maintain level > flight> If I pull the power back and release the stick completely, it will > decend at about 50 mph. If I go to full power and release the stick, > she noses over and Vne comes REAL quick. (when I release the stick, > the wings stay perfectly level- at least something is working right!) > > Any suggestions? I've often wondered if being able to adjust the angle of thrust relative to the plane would resolve this tendancy? Another idea is whether a small adjustable canard wing might improve the situation? Kirk ________________________________________________________________________________
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Trim
Date: Jul 14, 2002
> If I pull the power back and release the stick completely, it will > decend at about 50 mph. If I go to full power and release the stick, > she noses over and Vne comes REAL quick. (when I release the stick, > the wings stay perfectly level- at least something is working right!) > > Is this a common problem? Is it normal? I am running a 30% CG. > > Any suggestions? Hi Ken and Gang, My Firestar II is about 380 lbs dry and the CG is 36%. If I fly at WOT I have to hold forward stick to keep it from climbing, but not much. Fly's level at about 52-5400 rpm's. Sounds like you might need to add one of those snazzy full swiveling tail wheels (if you don't have one already) I think they weigh a couple of pounds more and this would move your cg aft some which should help with the nosing down problem. I wish I had enough room to add one, but I'm already at the aft limit. Later, John Cooley Firestar II 503 DCDI, BRS, EIS, 114 hrs etc. etc. ________________________________________________________________________________
Date: Jul 14, 2002
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Trim
Kirk & Ken, You will not be able to use one pitch trim setting for all speeds. It is best to set it for cruise and accept the rest. The only way to make a Kolb speed neutral in pitch trim is to lower the thrust line so that it passes through the center of the heads on profile. This is impractical because it would mean one would have to go to a smaller less efficient prop. Jack B. Hart FF004 Jackson, MO > >> I have to maintain a fair amount of back pressure to maintain level >> flight> If I pull the power back and release the stick completely, it >will >> decend at about 50 mph. If I go to full power and release the stick, >> she noses over and Vne comes REAL quick. (when I release the stick, >> the wings stay perfectly level- at least something is working right!) >> >> Any suggestions? > > I've often wondered if being able to adjust the angle of thrust relative >to the plane would resolve this tendancy? Another idea is whether a small >adjustable canard wing might improve the situation? Kirk > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
> > Kirk & Ken, > > You will not be able to use one pitch trim setting for all speeds. It is > best to set it for cruise and accept the rest. The only way to make a Kolb > speed neutral in pitch trim is to lower the thrust line so that it passes > through the center of the heads on profile. This is impractical because it > would mean one would have to go to a smaller less efficient prop. > Due to the twisting moment on the axis of the cord of the wing, an increase in thrust causes the nose to pitch down. Also the increase and decrease of airflow over the tail that is directly in the prop blast which hits the upper horizontal tail for the large part. This can counteract the twisting affect to some extent but is too irregular for a consistant trim. Adjusting the angle of thrust can decrease the affect of the prop blast on the tail and a canard would tend to counteract the twisting moment caused by thrust changes besides increasing overall lift. A canard could also be used for wing leveling. .... Kirk ________________________________________________________________________________
Date: Jul 14, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Trim
Another idea is whether a small > adjustable canard wing might improve the situation? Kirk Kirk/Gang: Try reflexing the ailerons, or additional adjustment on horizontal stab, or a simple bendable trim tab of the elevator. I like the trim tab on the elevator because they are pretty much self adjustable once you get it set up the way you want it. As air speed increases, so does the trim force exerted by the tab. It worked out extremely well on my original Firestar. john h ________________________________________________________________________________
Date: Jul 14, 2002
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Trim
> >Ken, > >Adjust both ailerons up to take the back pressure off the stick. Count >the number of turns made to raise the ailerons and do the same on both >sides. Be careful to leave enough thread length into the rod end bearing. > >The disadvantage of a flat-bottom airfoil is the increase in lift and >pitch over tendency with speed with no change in AOA.. > >Another option is to get an electric MAC trim tab for the elevator that >can be adjusted from the cockpit. > >Ralph Burlingame >Original Firestar >15 years flying it > > Ralph & Ken, Reflexing the ailerons up will reduce lift at a given angle of attack, and so, decrease climb rate and increase stall speed. My problem with the FireFly was just the opposite. I had to fly with forward stick. I made some little brackets that let me extend forward horizontal stabilizer adjustment. You can see them at:
http://www.thirdshift.com/jack/firefly/firefly20.html This approach can be used to move the front of your horizontal stabilizer down. Also TNK company probably has ready made bracket that will help you out. I am in favor of putting connecting trim mechanisms to the control horns in the cockpit area and not directly on the flying surfaces. The reason is that if a trim system component fails no control is lost between the stick and the flying surfaces. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 14, 2002
Subject: Re: Trim
In a message dated 7/14/02 12:37:52 PM Eastern Daylight Time, ul15rhb(at)juno.com writes: > , > > Adjust both ailerons up to take the back pressure off the stick. Count > the number of turns made to raise the ailerons and do the same on both > sides. Be careful to leave enough thread length into the rod end bearing. > > The disadvantage of a flat-bottom airfoil is the increase in lift and > pitch over tendency with speed with no change in AOA.. > > Another option is to get an electric MAC trim tab for the elevator that > can be adjusted from the cockpit. > > Ralph Burlingame > Original Firestar > 15 years flying it > > > Ken, I had the same problem as you after I changed out a damaged set of horizontal stabs/elevators [don't know why, as everything appeared identical]. I lowered the front of the stab about 3/4", reflexed the ailerons up about 2 full turns, & still had to adjust my elevator trim [same as yours] to the max for hands-off flight at 5400 rpm. Shack FS II SC ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
> here in the past. Two problems would be introduced, stall characteristics > and, due to the fact that it also would be in the airstream below the > thrust line, would also contribute to nose down from it's own induced > drag. It is my understanding that a canard wing improves stall characteristics. If induced drag tends to force a wing down, then how can a Kolb fly? I think a Kolb is a perfect platform for experimenting in this area. It would be so easy to put a canard on Kolb..............Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
On the new Mark 3 extra the fuselage itself has become a lifting force. Which should move the center of lift forward. I wonder if the tendency to pitch up and down with throttle changes is better on it? Kirk ________________________________________________________________________________
From: "Edward Steuber" <esteuber(at)rochester.rr.com>
Subject: summer
Date: Jul 14, 2002
Contrary to the saying that summer falls on a weekend in Western NY Last night I was able to get in a couple of hours on the Ultrastar with the new belt drive and 3 blade Warp prop and it seems to be working well......But....things have changed in relation to the operating temps of the Cuyuna. Before the change ,using a Nova 2.04 to 1 gearbox and 2 blade Warp drive set to 6250rpm in a 50 mph climb, my EGT was over 1175 and CHT around 350. Cruise at 5100 was 1150 and 325 and fuel burn about 2 gal. /hr......Now I have 1100 and 275 in climb and 1100 and 275 in cruise. I have already dropped 2 jet sizes and it still may need another. Summer should only recquire a drop of one size........right?......The performance seems to be as good as it was with the box and 2 blade but fuel consumption is up about 1/4 gal /hr. I was flying with 2 new 2 place 503 Challengers for the 2 hours and the US was able to keep up even though they were 70 mph at normal cruise. My rpm was up at 5300 and the ailerons were getting stiff at anything above 70 which was easy to do with this Firestar type enclosure...next step is to install my vortex generators and see if I can get better authority in roll. On 35 HP this thing amazes me...... I may be ready to fly down to see you soon BB.....got to see your project ! Ed in Western NY ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 14, 2002
Subject: Re: trim/canard
A while back I saw a picture of a FS with a canard on it that had been taken at one of the major airshows (Fun & Sun?). It was in one of the GA mags. In the article they stated that they had not talked to the owner and had no idea how well it worked. It has been tried. On my old PA-28-180 I had adjustable trim on all three axis which gave me a poor mans version of auto pilot for all flight attitudes (long climb outs and descents, cross winds at cruise, etc.). I have also seen a Cessna take off, fly a pattern and land using only trim (simulating loss of normal controls for ail., ruddr, elev.s). If redundancy = safety, adding adjustable trim may be a better answer than a fixed tab. Something to consider (I once lost a rudder cable, fortunately I had just landed but if I had been in the air?) ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: trim/canard
Date: Jul 14, 2002
> fly a pattern and land using only trim (simulating loss of normal controls > for ail., ruddr, elev.s). If redundancy = safety, adding adjustable trim may > be a better answer than a fixed tab. Something to consider (I once lost a > rudder cable, fortunately I had just landed but if I had been in the air?) Excellent point. If we lose elevator control due to a broken cable we're in deep doo doo. With an adjustable canard we still have some pitch control. It could even be made to control roll. Could be quite simple on a kolb with no cables being used. Could actually make a right and left canard with their own control levers in the cockpit. Kind of fly it like a tank or an APC. LOL. It is my theory that a canard would give more leverage to counteract the pitching up and down caused by the leverage the high thrust line has. The canard would ride in undisturbed air not like the tail does. I would think it would dampen the pitching........Kirk ________________________________________________________________________________
Date: Jul 14, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Trim
That would seem to make sense, but my flight testing in the MKIII shows otherwise. I am able to adjust the flaps incrementally in the up position, varying between slightly reflexed, flat in line with the bottom of the wing's airfoil, and slightly drooped. Solo, in any of those positions, stall speed remains constant, along with rate of climb. (Haven't tried it dual. The good-lookin' Old Poop doesn't enjoy stalls, and family harmony is more important than theoretical absolutes...) I suspect that the reason for this is because the tail always has to counterbalance any nose pitchover caused by the center of lift on the wing, which is always aft of the CG. When you lower the flaps, the center of lift moves back & the CG moves forward, which has to be countered by an increase in back stick, which effectively makes the tail "heavier", and in effect, makes the airplane heavier by that amount. (Just like a front and rear wing on a race car adds hundreds of pounds of downforce against the road) Depending on the amount of lift added by the flaps, the flaps may add more than the tail takes away. And the amount of variation in lift/pressure travel with flaps can make a big difference. With Kolbs, the center of pressure moves a lot. When you crank in the flaps, you need to also crank in a bunch of nose-up trim. On the other hand, a slight reflex of the ailerons or flaps -while it will slightly reduce the total lift of the wings- may reduce back stick enough to reduce tail downforce so that things even out. What little lift you lose from the wing you gain back from a tail which is not as "heavy," or to put it another way, your airplane just got "lighter." Which is why I think a slight reflex in Kolb flaps/ailerons doesn't really cause an observable loss of performance, at least on my MKIII. Richard Pike MKIII N420P (420ldPoops) >Ralph & Ken, > >Reflexing the ailerons up will reduce lift at a given angle of attack, and >so, decrease climb rate and increase stall speed. >Jack B. Hart FF004 >Jackson, MO > > >Jack & Louise Hart >jbhart(at)ldd.net > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 14, 2002
Subject: Re: trim/canard
Independant canard controls - interesting idea. Could be used in the air like independant R and L brakes on the ground and assist elevators too. I would probably use a setup like the Dac instead of cables. Are you going to try it? ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
>. When you lower the flaps, the center of lift > moves back & the CG moves forward, How does the CG move forward? Kirk ________________________________________________________________________________
Date: Jul 14, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Thrust Line
Check > it with a rotating protractor between the front and rear mounts. > jerryb Jerry/Gang: The thrust line changes dramatically on a Kolb under power. What you measure at rest, will not be what it is under power producing thrust. Depending on what density Lord Mounts you are using, the change in angle of thrust will be more or less. Also depends on amount of hp and thrust. I try to use the hardest Lord Mounts avaiable so I will not have the engine changing thrust line any more than necessary. Did some tests with my original Firestar and its old 447. At full throttle it would come up against a brick wall at an airspeed that I can no longer remember. By reducing power and gently increasing power and airspeed I could get past this point and add another 15 or 20 mph, whatever it was, CRS. I set up my MK III and 912S with the prop perpendicular to the bottom of the wing. To do this I added some 5/8" spacers under the engine and above the Lord Mounts. Does it make much difference between level and nose raised 5/8"? I don't know if it does or not. john h ________________________________________________________________________________
Date: Jul 14, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Trim
> How does the CG move forward? Kirk Kirk/Gang: Cause he doesn't use a canard. :-) The Homer Kolb airfoil center of lift moves a lot aerodynamically which in turn changes the CG. Lotsa folks think the change is pitch trim is all high thrust line. A lot of it is caused by center of lift shifts. john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
The Homer Kolb airfoil center of lift moves a lot > aerodynamically which in turn changes the CG. Lotsa folks > think the change is pitch trim is all high thrust line. A > lot of it is caused by center of lift shifts. I'm really concerned about the CG changing, especially when the lift is gone. I'd kind of like the CG to be in the front when that happens. I know if I do a weight and balance on it when it isn't flying, mine is nose heavy. A canard will make it more so....:o) Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: trim/canard
Date: Jul 14, 2002
> Independant canard controls - interesting idea. Could be used in the air > like independant R and L brakes on the ground and assist elevators too. I > would probably use a setup like the Dac instead of cables. Are you going to > try it? Still in the research stages. One being a discussion on here. Probably start with small ones and see how it performs........Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Thrust Line
Date: Jul 14, 2002
: > > The thrust line changes dramatically on a Kolb under power. > What you measure at rest, will not be what it is under power > producing thrust. One of the reasons I'm changing the way the engine is mounted is to eliminate the wobbling of the thrust angle. How many degrees approximately would you say the line dithers? Kirk ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 14, 2002
Subject: Re: Thrust Line
I don't have a clue. I have been rebuilding mine for a while and changed everything from the engine and mounts to prop and instrument panel. Something I don't recomend - next time I will just change one thing at a time and test it before moving on. I will not be able to test it for a while yet ( I am going to have to change to the FS2 wing to handle the extra weight - approx 725-750 lbs wet and I don't have the $ to buy a new wing yet) before I can test. Much of the wobble may be affected by the type of mount system you use. ________________________________________________________________________________
Date: Jul 14, 2002
From: Bob Bean <slyck(at)frontiernet.net>
Subject: Re: Trim
I'll field this one for ya John. The center of lift travels aft, in effect making the cg go forward. -BB Kirk Smith wrote: > > >. When you lower the flaps, the center of lift > > moves back & the CG moves forward, > > How does the CG move forward? Kirk > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
> I'll field this one for ya John. The center of lift travels aft, in effect > making the cg go forward. -BB > > Kirk Smith wrote: > > > > > >. When you lower the flaps, the center of lift > > > moves back & the CG moves forward, > > > > How does the CG move forward? Kirk I don't think gravity cares where the center of lift is, it just prefers the end with the most density............Kirk ________________________________________________________________________________
Date: Jul 14, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: Trim
> > I have to maintain a fair amount of back pressure to maintain level >flight. I have a fairly good sized spring attached to the bottom of >the stick to assist, but still have to hold it back. You may be able to get away with ground adjustable trim tabs rivited to the elevators. ________________________________________________________________________________
Date: Jul 14, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Thrust Line
> How many degrees approximately > would you say the line dithers? Kirk Kirk/Gents: Have no idea. And........it will not be the same on all Kolb aircraft. john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: CG
Date: Jul 14, 2002
....heavy stuff > and > light stuff fall at the same rate, minus the drag effect. The wings and > tail provide the drag and hopefully the weight in front will accelerate > faster than what is in back (that big badminton birdie again, the term Where did the center of lift go? Kirk ________________________________________________________________________________
Date: Jul 14, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Trim
The center of lift on a Kolb wing changes as you vary the camber of the wing. When you lower the flaps, the center of lift moves aft. Picture your airplane hanging by a strap, and you move the strap an inch toward the back. Now the airplane "hangs" like it's noseheavy. "The CG moved forward." Not really, but practically. The CG doesn't actually change, but the center of lift moving aft makes it act like it did. The thing now acts noseheavy. And if you reflex the flaps/ailerons up a bit, the center of lift moves forward a bit. Now you have moved the imaginary hang strap an inch forward, the tail hangs lower, and you don't need as much up elevator. It acts tailheavy. Or at least not noseheavy. Hope this makes sense... Richard Pike MKIII N420P (420ldPoops) > > >>. When you lower the flaps, the center of lift >> moves back & the CG moves forward, > >How does the CG move forward? Kirk > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
> back. Now the airplane "hangs" like it's noseheavy. "The CG moved forward." > Not really, but practically. The CG doesn't actually change, but the > center of lift moving aft makes it act like it did. The thing now acts > noseheavy. Exactly, the CG never changes only the fulcrum point. Almost, of course fuel burn, objects moving around inside the plane will change CG. It really matters when the lift is gone. Then hopefully the ratio of density to drag is highest towards the front of the plane. So we can use the force of gravity to accelerate ourselves in a forward direction thereby re-establishing a controlled flight condition before the density of the flying medium excedes the ability of the structure to penitrate it. Thereby putting us in another absence of lift state. Essentially dead stalled again.....:o) ________________________________________________________________________________
Date: Jul 14, 2002
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Trim
John, Richard, Kirk and Others This has been very interesting. Assume that you keep the wing angle of attach constant as you apply flaps. The center of gravity of the plane will move forward an insignificant amount due to the flaps or flaperons being lowered. What is significant is that by lowering the flaps the effective wing chord becomes shorter which means the CG position as a percentage of wing chord may actually increase. Jack B. Hart FF004 Jackson, MO > >The center of lift on a Kolb wing changes as you vary the camber of the >wing. When you lower the flaps, the center of lift moves aft. Picture your >airplane hanging by a strap, and you move the strap an inch toward the >back. Now the airplane "hangs" like it's noseheavy. "The CG moved forward." > Not really, but practically. The CG doesn't actually change, but the >center of lift moving aft makes it act like it did. The thing now acts >noseheavy. >And if you reflex the flaps/ailerons up a bit, the center of lift moves >forward a bit. Now you have moved the imaginary hang strap an inch forward, >the tail hangs lower, and you don't need as much up elevator. It acts >tailheavy. Or at least not noseheavy. >Hope this makes sense... > >Richard Pike >MKIII N420P (420ldPoops) > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Jul 14, 2002
Subject: Re: Trim
From: ul15rhb(at)juno.com
writes: > On the other hand, a slight reflex of the ailerons or flaps -while > it will slightly reduce the total lift of the wings- may reduce back stick > enough to reduce tail downforce so that things even out. What little lift > you lose from the wing you gain back from a tail which is not as "heavy," or > to put it another way, your airplane just got "lighter." > Which is why I think a slight reflex in Kolb flaps/ailerons doesn't > really cause an observable loss of performance, at least on my MKIII. > > Richard Pike > MKIII N420P (420ldPoops) Richard and others, I don't know if any of you have noticed the elevator in flight, but many Kolbs cruise with it slightly down from neutral. This is added drag. A nose-heavy Kolb, will counteract with backstick which raises the elevator to the neutral position, reducing drag. This was a discussion in the early days of this list. I reported that my Firestar flew faster carrying auxiliary fuel tanks ahead of the CG. It still does. Ralph Burlingame Original Firestar 15 years flying it ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 14, 2002
> effective wing chord becomes shorter which means the CG position as a I wonder if the cord becomes shorter or just altered in shape. Air over the lower surface has to travel the same distance but at reduced velocity. As long as the air remains attached to the upper surface it remains fairly constant in velocity. This should increase not only the lift but change the angle of lift which moves the center of lift rearward until air begins to detach. Ideally flaps would simulate a parachute with no flow over the lower surface, only the upper.........Hmmm ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: Trim
Date: Jul 14, 2002
> It is my understanding that a canard wing improves stall > characteristics. If induced drag tends to force a wing down, then how can a > Kolb fly? the canard is adding area in front of the cg so it is destabilizing the aircraft. your useful cg range would move forward with the canard. the stall characteristics can be made to be better with a canard but it is very tricky. the canard must stall before the wing does. If it does not then you will have a very nasty pitchup, and probably tumble. so yes it can be done but you had better know exactly what you are doing because it can really kill you. force vectors above or below the cg cause pitching moments. the drag of a high wing pitches the plane up. thrust on a high thrustline airplane pitches the plane down, witch is the down they were talking about above, not a direction down but a pitching motion nose down. the induced drag of a high wing would pitch the plane up not down. the airfoil we have on the kolb is unstable in pitch. when it makes lift it also makes a nose down moment to go with the lift. so we have to have a downforce on the tail to hold the nose up. add the canard and you can put an upward motion at the nose instead of pushing down on the tail. very well and good, except that now all the air that the canard throws down to lift the nose pushes down on the wing, and as is usual in physics uses up all of what you thought you were going to gain and then some... so canards are not usually as efficient as tailed planes. Overall efficiency usually comes down to good packaging. whoever wraps all the necessary parts of the plane in the neatest package wins. small is good, smooth is good, light is real good. after you get that much the rest is fighting for the last 10%, which is usually not worth bothering with in the real world! Topher ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: Trim
Date: Jul 14, 2002
> The center of lift on a Kolb wing changes as you vary the camber of the > wing. When you lower the flaps, the center of lift moves aft. Picture your > airplane hanging by a strap, and you move the strap an inch toward the > back. Now the airplane "hangs" like it's noseheavy. "The CG moved forward." > Not really, but practically. The CG doesn't actually change, but the > center of lift moving aft makes it act like it did. The thing now acts > noseheavy. > And if you reflex the flaps/ailerons up a bit, the center of lift moves > forward a bit. Now you have moved the imaginary hang strap an inch forward, > the tail hangs lower, and you don't need as much up elevator. It acts > tailheavy. Or at least not noseheavy. > Hope this makes sense... > > Richard Pike > MKIII N420P (420ldPoops) will I get this smart when I am older then the founding fathers too??? ;-) Topher ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: Trim
Date: Jul 14, 2002
> I wonder if the cord becomes shorter or just altered in shape. Air over the > lower surface has to travel the same distance but at reduced velocity. As > long as the air remains attached to the upper surface it remains fairly > constant in velocity. This should increase not only the lift but change the > angle of lift which moves the center of lift rearward until air begins to > detach. Ideally flaps would simulate a parachute with no flow over the lower > surface, only the upper.........Hmmm the chord change is really small and negligible. it is the camber (shape) change that causes the center of lift to move aft. you add lift at the rear of the airfoil which gives you a nose down pitching moment, cause the rear of the airfoil is aft of the cg. the cg does not move but the center of lift does. Just think of a teeter-totter with balloons on it. bigger balloons at one end tip the thing over. the pivot point is the cg. topher ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 15, 2002
Subject: Re: Trim
In a message dated 7/14/02 3:30:27 PM Eastern Daylight Time, hawk36(at)mindspring.com writes: << > How does the CG move forward? Kirk Kirk/Gang: Cause he doesn't use a canard. :-) The Homer Kolb airfoil center of lift moves a lot aerodynamically which in turn changes the CG. Lotsa folks think the change is pitch trim is all high thrust line. A lot of it is caused by center of lift shifts. john h >> I can see how the Center of Lift would change with airfoil or wing changes, but I do not see how the CG changes unless an Eagle poops on the plane in an unusual place....or even in a normal place...:) GeoR38 ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 15, 2002
Subject: Re: Trim
In a message dated 7/14/02 7:58:39 PM Eastern Daylight Time, richard(at)bcchapel.org writes: << he center of lift on a Kolb wing changes as you vary the camber of the wing. When you lower the flaps, the center of lift moves aft. Picture your airplane hanging by a strap, and you move the strap an inch toward the back. Now the airplane "hangs" like it's noseheavy. "The CG moved forward." Not really, but practically. The CG doesn't actually change, but the center of lift moving aft makes it act like it did. The thing now acts noseheavy. And if you reflex the flaps/ailerons up a bit, the center of lift moves forward a bit. Now you have moved the imaginary hang strap an inch forward, the tail hangs lower, and you don't need as much up elevator. It acts tailheavy. Or at least not noseheavy. Hope this makes sense... Richard Pike MKIII N420P (420ldPoops) >> yea, that makes more sense, another way to muddy the water is to use engineering terms and describe the Cg as a force down and the CL as a force up at a different location, thereby causing a "couple" or "moment" causing the plane to twist nose down (as the UP CL is always ...or better be...behind the CG...but maintained counteracted by the elevator and horizontal stab which should always have downpressure on it....look at the large angle of attack between the elevator and the wing on a Kolb ...then look at a more commonly rigged GA aircraft like a piper cub and notice very little angle of attack between them. I suspect this difference on the kolb is one of the reasons for its great stability. Notice also that the flying wires of the Kolbs are fixed on the top of the stab and removeable and pinned on the bottom...such that if a pin fell out (I wouldn't want to test this though) the horizontal stab would stay opened instead of folded due to the natural down pressure on it. I don't view the horizontal stab as a flying surface anymore...only a downward lever to counteract the moment created by the CG and CL....well...makes sense to me ....sorry for the wordiness. GeoR38 ________________________________________________________________________________
Subject: 15HP?!!!
From: "Jim Gerken" <gerken(at)us.ibm.com>
Date: Jul 15, 2002
07/15/2002 07:26:21 AM >From: SR3SA2L1(at)aol.com >Subject: Re: Kolb-List: 15 HP on a FS >Thanks for the restraint in your answer. The engine is a Yamha 100cc and the >reason I am curious is because I read in one of the other messages about a >guy who said he had flown with one on a (T-bird maybe? I don't recall right >now) ultralight. I am trying to put together the lightest FS that I can so I >can try motorgliding/soaring/thermaling. The biggest change I can make in >weight now is the engine and fuel system. I realize that I may have to go >with a 277 but I am hoping to hear from someone who has tried to use >something this small on a FS. I am the person you are remembering posting using a Yamaha 100 cc on a Teratorn (company now called T-bird). I would not consider 15 HP enough for the Firestar. If I understand it correctly, you will end up with a plane weighing what, 240 lbs, plus or minus 10 pounds. And you will have a five gallon fuel tank capacity, for another possible 30 pounds. So wet the plane may be 270, plus your own weight. For reference, the old Teratorn weight shift weighed 165 dry, and had a 3.25 gallon tank. There were no instruments, except the Ball disc-type windspeed. I weighed 180 then. I was carefull to take my keys out of my pockets before flight. Climb rate was a scary flat 150-250 fpm depending on air temp. Stall was so slow you could put your feet down and stall land it in a 20 foot circle (and not roll out). WOT gave you climb, 3/4 throttle was level flight, any less and you were landing. I think it is possible that a 240 pound Firestar with 25 pounds of fuel and a 200 pound pilot may not leave the ground at all on 15HP (this is a guess). In any case, it was my experience that 15 HP on a 165 pound aircraft of the cable-braced high drag variety, performance was unacceptable. Now if you could get the Firestar down to 150 pounds, 15 would work. Jim Gerken ________________________________________________________________________________
From: "Dale Sellers" <dsellers(at)sgtcollege.org>
Subject: Covering
Date: Jul 15, 2002
I am in the process of recovering my Ultra Star. Having some difficulty with attaching the fabric to the small tubing such as the top and rear of the rudder, and all trailing edges where the small tubing is used. The first side I just cement the fabric around the tube being careful not to have any wrinkles on the tube but the second side is where I have the problem. Do I just wrap it over the first side, cement, shrink and tape over the joint? HELP!!!!! Dale Sellers Georgia Ultra Star ________________________________________________________________________________
From: "info" <info(at)aircrafttechsupport.com>
Subject: OSH!!
Date: Jul 15, 2002
Hi Kolb listers, Dondi and Jim will be at the Poly-Fiber booth (right in the middle of building "A") during the fly-in at Oshkosh, Please stop in & visit us!! Thanks, Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 15, 2002
Subject: Re: 15HP?!!!
Thanks for the info. I knew this was a marginal idea and that I was probably going to need a 277 but was interested in finding out if the idea had been tried. I will take the advise of those who have said its to marginal and go for the larger engine. Anyone have need of a Yamaha 100cc? Any of the members live in the Modesto area? ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 15, 2002
Subject: Re: Kolb-Modesto area
Anyone on the list live in the Modesto area? If so please contact me. ________________________________________________________________________________
Date: Jul 15, 2002
From: possums <possums(at)mindspring.com>
Subject: Re: 15HP?!!!
> >Thanks for the info. I knew this was a marginal idea and that I was probably >going to need a 277 You are probably going to need a 377 ________________________________________________________________________________
From: "Guy Swenson" <guys(at)rrt.net>
Subject: Covering
Date: Jul 15, 2002
Dale, All of the control surfaces should be wrapped starting at the leading edge of the rudder / elevator / aileron / flap if you have them, glue the material to the the LE tube then wrap it around the surface then back to the leading edge, the Vertical and Horizontal Stabs should be wrapped starting at the trailing edge, don't pull it too tight when your gluing it, with a 6% shrink rate you can easily bend or even break the tubing. If you still need help give Jim and Dondi a call. There is a link to there Web site on the Kolb Web site. Guy Swenson > >I am in the process of recovering my Ultra Star. Having some >difficulty >with attaching the fabric to the small tubing such as the top and >rear of >the rudder, and all trailing edges where the small tubing is used. >The first >side I just cement the fabric around the tube being careful not to >have any >wrinkles on the tube but the second side is where I have the >problem. Do I >just wrap it over the first side, cement, shrink and tape over the >joint? >HELP!!!!! > >Dale Sellers >Georgia Ultra Star > > >==== >==== >==== >==== > > ________________________________________________________________________________
Date: Jul 15, 2002
From: b young <byoung(at)brigham.net>
Subject: Re: sound insulation
I thought about using the foam board myself but more for insulation for flying in the cold Michigan winters. I was concerned about what fuel spills would do to it though. I'm looking at some stuff they use at work for soundproofing now. Not as stiff and inflexable but still has some insulating properties. I think much of the noise in a Kolb is due to the megaphone affect resulting from the shape of the fuselage. I wonder if insulating the insides of the rear half of the fuselage so they couldn't vibrate and amplify the noise would help? Kirk ======================= i have been thinking of a insulation that would best be described ad bubble wrap.... it is like 2 layers of bubble wrap put bubble sides together with aluminum type coating on the outsides..... last week while at the airport i saw some of this stuff installed in a swift extremely light weight boyd ________________________________________________________________________________
From: "Richard Swiderski" <swiderski@advanced-connect.net>
Subject: Re: PitchTrim Options
Date: Jul 15, 2002
Well said Mr. Pike, And as we already know, the center of lift also changes (moves rearward) with the chord constant and the speed increasing, thus back to the need for trim options. The 1st step seems to be made clear by Ralph B's comment: "This was a discussion in the early days of this list. I reported that my Firestar flew faster carrying auxiliary fuel tanks ahead of the CG. It still does." We must manage the CG to our advantage when possible by rearranging weight. As for adjusting the angle of thrust, I tried raising & lowering the rear of my engine on both the MKII & SlingShot. In both cases I could not tell much of a difference & left it stock. The canard solution is unnecessarry weight, drag & danger. I'd vote it as a nonoption. Adjusting the aileron linkage up or down according to need, is simple & effective tho not necessarily the most effecient. Moving them up will increase stall & moving them down will decrease top speed. Plus, I'd guess that a smaller deflection at the elevator using a much longer moment would have less induced drag (as opposed to down ailerons.) Flaperons allow you to have your cake & eat it too. Not only can you adjust them incrementally inflight, but you can land significantly slower, climb better, have enhanced slow flight manuverability & maybe even a slightly higher top end. However, unless you have a FireFly or SlingShot, you'd have to do a lot of tinkering to incorporate them. Optimizing the angle of attack of the horizontal stabilizer is also obvious. Too much gives excess drag & unwanted stick forces, too little & we loose pitch stability. Kolb seems to erred on the side of safety as much change has taken place here with acceptable results. Rather than guess & try, it sure would be nice if someone had a formula to go by that at least would predict a safe range. Lastly we have the traditional trim devices in 2 catagories: 1) Mechanical assist (bungee or spring) that may or may not be adjustable inflight. This has the advantage of being simple, light, no increased drag & as far as I know, does not contribute to flutter. 2) Trim tabs, fixed or inflight adjustable. Fixed are very light, simple, & are not prone to flutter; but they work for only a limited speed range & add a little drag. Inflight adjustable tabs work over a wide range of speeds & can provide a backup pitch control system as they are directly attached to the elevator & provide both an up & down input. Their disadvantage is that they too add a little drag, are more complicated, but more importantly can contribute to flutter if they add significant weight or if they add sloppy input into the control system due to loose cables, weak springs, ect. If done right, I believe this option gives you the most control of your plane. There maybe another option. I heard a rumor, 3rd hand, that the real reasonVamouse isn't up & flying yet is because Big Lar Scunk Works is working on a rear mounted auxillary duct fan that directs thrust up or down depending on stick pressures & it also can be used like an afterburner on take off. Richard Swiderski Florida > > The center of lift on a Kolb wing changes as you vary the camber of the wing. ...... ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: PitchTrim Options
Date: Jul 15, 2002
See...........pickin' on me again. The only fans going around here are blowing on my poor ol' sunburned head. Mercy...........at least it's cooled off to 105. That I can live with...sorta............last Friday's 119 in the shade was ruinous. Hiding in the A/C Lar. Do not Archive. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Richard Swiderski" <swiderski@advanced-connect.net> Subject: Re: Kolb-List: PitchTrim Options <swiderski@advanced-connect.net> > > Well said Mr. Pike, > > There maybe another option. I heard a rumor, 3rd hand, that the real > reasonVamouse isn't up & flying yet is because Big Lar Scunk Works is > working on a rear mounted auxillary duct fan that directs thrust up or down > depending on stick pressures & it also can be used like an afterburner on > take off. > > Richard Swiderski > Florida > > > > > The center of lift on a Kolb wing changes as you vary the camber of the > wing. ...... > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Trim
Date: Jul 15, 2002
> the canard is adding area in front of the cg so it is destabilizing the > aircraft. your useful cg range would move forward with the canard. the > stall characteristics can be made to be better with a canard but it is very > tricky. the canard must stall before the wing does. If it does not then > you will have a very nasty pitchup, and probably tumble. so yes it can be > done but you had better know exactly what you are doing because it can > really kill you. > > force vectors above or below the cg cause pitching moments. the drag of a > high wing pitches the plane up. thrust on a high thrustline airplane pitches > the plane down, witch is the down they were talking about above, not a > direction down but a pitching motion nose down. the induced drag of a high > wing would pitch the plane up not down. > > the airfoil we have on the kolb is unstable in pitch. when it makes lift it > also makes a nose down moment to go with the lift. so we have to have a > downforce on the tail to hold the nose up. add the canard and you can put > an upward motion at the nose instead of pushing down on the tail. very well > and good, except that now all the air that the canard throws down to lift > the nose pushes down on the wing, and as is usual in physics uses up all of > what you thought you were going to gain and then some... so canards are not > usually as efficient as tailed planes. Overall efficiency usually comes > down to good packaging. whoever wraps all the necessary parts of the plane > in the neatest package wins. small is good, smooth is good, light is real > good. after you get that much the rest is fighting for the last 10%, which > is usually not worth bothering with in the real world! > This makes sense. I have read about canard wing planes that have done this pitch up stuff and also get into what they called a deep stall that could not be stopped with any control input. In one case the test pilot actually unbuckled , opened the canopy and leaned out over the nose in an attempt to shift the CG ahead enough to get the plane to dive. I believe it was a Cozy. Anyway, all the canards I read about had no tailfeathers. I know ducks have a canard ( Beak) and tailfeathers. They fly pretty good. :o))) Oh well it's been interesting. Well how about cutting a notch in the boom and lowering the engine and thrust line? Or raising the wing? Poopfire! There's so many things to dabble with in our minds. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: sound insulation
Date: Jul 15, 2002
> i have been thinking of a insulation that would best be > described ad bubble wrap.... it is like 2 layers of > bubble wrap put bubble sides together with aluminum type > coating on the outsides..... last week while at the airport > i saw some of this stuff installed in a swift extremely > light weight I know the stuff. I used in ice fishing shanties. They don't have those in Alabama John. :o) It's plastic of some type, so again I don't know about fuel spills. I think it may work well for sound deadening and it does insulate well thermally. Very light weight and pliable. Could even use some under your keaster. Pretty neat stuff. Maybe I'll go out and pour some gas on some to see if it knocks me out. :o).......Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Fuel tanks
Date: Jul 15, 2002
One of my concerns with a Kolb is the location of the fuel tanks right behind the pilot/passenger. You could survive a crash but burn up in a fire due to fuel tank rupture and subsequently being drenched with fuel. I have considered optional locations. One idea I had was fuel pods aside the fuselage mounted on extensions welded to the fuselage. It would add to drag but be safer in the event of a crash. Could even be made detachable in an emergency. Any thoughts? Kirk ________________________________________________________________________________
Date: Jul 15, 2002
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: Re: Fuel tanks
Kirk, i would leave the tank where it is, first of all you may never even crash in a kolb, 2nd of all how do you know the gas will ignite behind you more than by the side where it hits the ground first? and last but not least you will likely get out in the high probability this circumstance will even happen. and if you do crash, how do you know what attitude you will be in when it does? it may be in a cross wind and be struck by the side, then your screwed. i'am glad to see that you are safety conscious but stick with the design and don't deviate from it too much, you may change more than you think. let me know if any has even tested this method. thanks, Gary r. voigt Kirk Smith wrote: > > One of my concerns with a Kolb is the location of the fuel tanks right > behind the pilot/passenger. You could survive a crash but burn up in a > fire due to fuel tank rupture and subsequently being drenched with fuel. > I have considered optional locations. One idea I had was fuel pods aside > the fuselage mounted on extensions welded to the fuselage. It would add > to drag but be safer in the event of a crash. Could even be made > detachable in an emergency. Any thoughts? Kirk > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel tanks
Date: Jul 15, 2002
> Kirk, i would leave the tank where it is, first of all you may never > even crash in a kolb, 2nd of all how do you know the gas will ignite behind > you more than by the side where it hits the ground first? and last but not > least you will likely get out in the high probability this circumstance will > even happen. and if you do crash, how do you know what attitude you will be > in when it does? it may be in a cross wind and be struck by the side, then > your screwed. i'am glad to see that you are safety conscious but stick with > the design and don't deviate from it too much, you may change more than you > think. let me know if any has even tested this method. Gary, Some of my logic; Most crashes are nose first. The fuel is ahead of the engine and exhaust system which would be the most likely source of ignition. Fuel spills and fumes will be ignited by this. I'm underneath it all. You know they do put floats on Kolbs? I recently saw a movie produced by Exxon and narrated by an Exxon employee who survived a fire. He was doing a job he'd done for 20 years and said it would never happen to him. He was the most skilled guy there was on the job where the accident occured. He just overlooked obvious danger because it never happened to him. He was burned over 50% of his body and as he said " If you're unfortunate enough to live through that, what you will go through afterward is the most ungodly horror a human being can endure. " He went on for several minutes describing the horror chamber burn patients go through. Personally I'm not all that afraid of of dying in a plane crash. At least I'll die doing what I love to do. But being severely burned and living through what he did scares the living hell out of me. ...........Kirk ________________________________________________________________________________
Date: Jul 15, 2002
Subject: Re: Fuel tanks
From: ul15rhb(at)juno.com
Kirk, I know of two severe Kolb crashes where one pilot survived without a scratch and the other one was killed. Neither crash ignited, but that's not to say that it wouldn't have. Personally, I believe most crashes happen due to a stall close to the ground. It would be very unusual for the plane to break up due to it's strength. This means when we fly close to the ground, we need to watch our airspeed closely. I enjoy circling over friends houses, but it could prove deadly if I lost track of my speed. There are literally dozens of things to think about to make the plane safer in a crash, but if we get too concerned about crashing then maybe we should not be flying in the first place. The first guy that crashed was obsessed with the thought that he would crash his plane. Did he plan his own fate? Leave the design the way it is and put your energies into becoming a safer pilot. Ralph Burlingame Original Firestar 15 years flying it > > One of my concerns with a Kolb is the location of the fuel tanks > right > behind the pilot/passenger. You could survive a crash but burn up in > a > fire due to fuel tank rupture and subsequently being drenched with > fuel. > I have considered optional locations. One idea I had was fuel pods > aside > the fuselage mounted on extensions welded to the fuselage. It would > add > to drag but be safer in the event of a crash. Could even be made > detachable in an emergency. Any thoughts? Kirk > ________________________________________________________________________________
From: "George Bass" <George_Bass_0(at)hotmail.com>
Subject: Re: Fuel tanks
Date: Jul 15, 2002
Don't know if this will help your decision making process, but, I've been carrying around one fuel tank from the old days, hoping I can find a matching tank (making a pair). The pics are small, hope they are clear enough. Notice the black dot (sort of) on each end of the raised portion, where the outlet and the filler cap are located. these are the only mounting areas and they have been used like this on many an ultralight. I've seen them on CGS Hawks, QuickSilvers, T-Birds and others. Only problem I know of is the effort to get the fuel from the tank to the engine. Most often done by adding an electric fuel pump. Most had them mounted on the wings (away from the cockpit, to satisfy your needs) & usually at the point at which the STRUTS met the WING. Hope this was at least informative. George ________________________________________________________________________________
Date: Jul 15, 2002
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Fuel tanks
But being severely burned and living through what he did scares the >living hell out of me. ...........Kirk > Kirk, May be you should take up soaring. No fuel directly involved. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel tanks
Date: Jul 15, 2002
> Kirk, > > May be you should take up soaring. No fuel directly involved. > > Jack B. Hart FF004 > Jackson, MO Sounds like a viable alternative at first glance. However it severely limits my range. Won't allow floats or winter flying in Michigan on skiis. Thanks for your input though. :o) ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel tanks
Date: Jul 15, 2002
> The pics are small, hope they are clear enough. Notice > the black dot (sort of) on each end of the raised portion, > where the outlet and the filler cap are located. these are > the only mounting areas and they have been used like this > on many an ultralight. > Thanks George, No pics though??? Kirk ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 15, 2002
Subject: Re: Fuel tanks
I share your concern about the fire factor. I made a fuel tank out of aluminum (11.5gal) and have used a fiberboard rear firewall to act as a splash guard and mount for a couple of radios. Duel purpose. It added less than 10lbs over the plastic 10gal tank and ceconite rear firewall. Extra weight, yes - but it looks good and gives a little extra peace of mind. I left the fuel tank where it was. Have a freind who suggested making axil. tanks out of alum. pipe used in plumbing and mounted at the upper wing attachment points then plumb a "y" feed tube into the main tank with an on/off valve. ________________________________________________________________________________
Date: Jul 15, 2002
From: possums <possums(at)mindspring.com>
Subject: Getting toasted
> >One of my concerns with a Kolb is the location of the fuel tanks right >behind the pilot/passenger. You could survive a crash but burn up in a >fire due to fuel tank rupture and subsequently being drenched with fuel. >Any thoughts? Kirk I've never read about an ultralight crash where there was a fire involved. However, I think in a "Cessna" engine out your chances are about 50/50 on getting toasted (unless you've run out of gas). I've seen two "really bad" Kolb accidents myself. Both totally destroyed the planes. One hit the ground after doing some major aerobatics minus some wing parts - at probably a terminal velocity of 130mph - no fire. Geo Murphy could tell you what that looked like, if he is still on the list (the 447 block was flattened by the impact). In the other incident I was the lucky guy that got to go into the woods to retrieve what I thought was going to be a repeat of the first episode. This Firestar II managed to come full throttle through the 70 ft trees 100 yards short of the field- tearing apart everything "but" the fuselage. And guess what, the guy had nothing but a broken arm - and wouldn't have had that if he had keep his arm inside the cockpit. He was still strapped into the cage and mumbling about something or other. Later he said he couldn't remember anything after he hit the first tree. I later retrieved most of the hardware (always can use new hardware) and the gas tanks. They were like new. Those little milk jugs can take a lot more than you think. Wouldn't use them myself, but there're stronger than you might image. Always wondered if I would pull the chute if there was a fire. Gas burns up the risers if you climb and drips down on you if you don't. BTW: I finally got to experience a broken throttle cable last Saturday (another thing I dream about) while coming back from a flyin. Actually it didn't break all the way though, still had one strand left that keep unraveling and getting longer until I went to idle. It happened while I was setting up for a landing back at the field so I guess I was lucky - we got lots of woods around our field. http://www.mindspring.com/~possums/ ________________________________________________________________________________
From: "Charles" <chieppa47(at)attbi.com>
Subject: KOLBRA
Date: Jul 15, 2002
Hi All, I am looking to fly a KOLBRA --- are there any out there? Thanks Charles ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 15, 2002
Subject: Re: Getting toasted
A year or so ago there was a FS2 in our area that went down on the gentlemans maiden flight (fatal) and it did burn, from what the picture in the paper looked like. I do not know the cause of the accident, but I do know that it had been test flown by a BFI just before this flight and he was okay with it. Mike Anderson (somewhere in the Modesto, Calif. area) could tell you more about this as he was the BFI. I personally think the idea of designing our aircraft to be as crash survivable as possible is a smart idea. All the training in the world does not prevent DoDo from happening at the worst possible time and no matter who you are or how good you are - when it rains on your parade, you have the potential to get wet. This is why race cars have all that fancy roll cage and fire extiquisher stuff. The GWFGs (Great White Flying Gods) in the sky give us that fear factor not to discourage us from flying but to encourage us to do all we can to make sure we can walk away from even the bad ones. Its that "old pilots / bold pilots" thing. ________________________________________________________________________________
From: "jawmson" <jawmson(at)attbi.com>
Subject: Re: KOLBRA
Date: Jul 15, 2002
Charles and Gang, I think my just completed Kolbra is the first customer built one to fly. The only other Kolbra's flying are the #2 and #3 ships in Kentucky. Several more are under construction but have not heard of any other completions. I am in the process of Phase 1 flight testing but would be glad to take you up when I get my time flown off. John Williamson Arlington, TX N49KK King Kolbra, Jabiru 2200 http://home.attbi.com/~kolbrapilot/ ________________________________________________________________________________
Date: Jul 15, 2002
From: possums <possums(at)mindspring.com>
Subject: Re: Getting toasted
> > > I personally think the idea of designing our aircraft to be as crash >survivable as possible is a smart idea. . This is why race cars have all >that fancy roll cage >and fire extiquisher stuff. If your going to soar that thing with a 277 - you don't have room for all that "stuff". If you want all that "stuff" put on a 503. ________________________________________________________________________________
From: "George Bass" <George_Bass_0(at)hotmail.com>
Subject: Re: Fuel tanks
Date: Jul 15, 2002
Guess I blew it again. Deleted the pics after I sent them. Will take more tomorrow and try again. Sorry George ________________________________________________________________________________
From: "Cal" <cgreen01(at)charter.net>
Subject: For Sale: Firestar and trailer
Date: Jul 15, 2002
Hi Guys, I decided to sell my 90% completed firestar and the enclosed trailer I had built for it, if anyone is interested I have a few pic's I can email, or if anyone wants to see them I live 30 miles from Oshkosh, you can stop by on your way to EAA. Cal ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 15, 2002
Subject: Re: Getting toasted
I agree with you on that one. I have rebuilt it with a 503 DC on it and lots of "stuff" which should be nice for long x/c flights but will be way to heavy for soaring. I still need to get a pair of FS2 wings to up the GW to handle all this ( anyone know of a pair in search of a good home?) and get it in the air again. Once I finish this, I plan to remove just about all of the "stuff", change over to the 277 (again, anyone know one in search of a good home? I promise to feed it well and pet it all the time), smaller fuel tank - and try the glide thing! Just a dream I have been working on for a long, long time ________________________________________________________________________________
Date: Jul 16, 2002
From: possums <possums(at)mindspring.com>
Subject: Re: Getting toasted
I'm sorry nothing personal, Ok this is my vent page. - Once in a while FNG's rouse me from my comatose state. We can't tell what will kill us. We can only guess - the answer is up ahead somewhere. Somewhere up ahead and patiently waiting for us to arrive. I hope they would listen, I expect, because they are curious. All of us carry private memories and, I think, a few ghosts as well. ________________________________________________________________________________
Date: Jul 15, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel tanks
> Some of my logic; Most crashes are nose first. The fuel is ahead of the > engine and exhaust system which would be the most likely source of ignition. Kirk/Gang: Can you name any post crash fires in ultralights? Kolb ultralights? The ultralight industry has been extremely lucky because there are very few post crash fires. In 18 years I can only name one I read about, a couple in a Rans Cuyote(?) in the D/FW area I think. If you hit nose first hard enough to get buried under the engine and exhaust system, you probably won't need to worry about fire. Crash worthy fuel cells have been in use for many years. We had them in our Army helicopters. Most Kolb casulaties are probably caused by poor and lack of instruction, and improper and lack of training. john h ________________________________________________________________________________
Date: Jul 15, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel tanks
Have a freind who suggested making axil. > tanks out of alum. pipe used in plumbing and mounted at the upper wing > attachment points then plumb a "y" feed tube into the main tank with an > on/off valve. Hi Gang: I do not know the author of the above comment because he does not sign his name to his posts. My question is: Why go to the bother of hanging aux tanks on the lift struts? Why didn't you make your main aluminum tank large enough to meet your needs? Eleven and a half years ago we welded up a .050" 5052 aluminum fuel tank of 25 gal ultimate capacity for my MK III. Works great. Never had a leak, although I did slosh it extremely well with Randolph Slosh Sealer for auto and aviation fuel. Got the capacity right the first time around. Don't need to hang little tanks all over my airplane. Seems hanging tanks outside the protection of the 4130 welded tube cage is asking for a post crash fire or at least a fuel spill and bath. john h ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 16, 2002
Subject: Re: Fuel tanks
Hi John h, I mentioned the aux tank system only as an idea that had been passed on to me as a potential place and way to put extra fuel when space is not available inside the cage. I fly an original FS and have pretty much used up all of the space available. The tank I made holds 11.5 gal. (it fills every inch available) and there are times (although not always) I would like more fuel - but as I said, this is the largest tank that will fit. If an orig. FS wants more fuel, options are limited and the safety compromise comes into play (your post crash senario). The alum. tubes I mentioned are a potential alternative to the plastic ones commercially available. The mount location seems to offer some + and some - over hanging it out on the strut (which is where most people seem to put theirs). I agree that "hanging little tanks all over the outside of the 4130 cage" is not the best of all worlds and I am pleased that those flying MKIII's and other models have the space available to avoid such potential hazards, the increase in drag they create, etc.. I am also pleased that you were "able to get the capacity right the first time around". I personally have not always managed perfection on the first try and appreciate that more experienced builders such as yourself are out there to help and guide those of us learning via the trial and error method. The considered and thoughtful feedback from other builders and pilots such as yourself will certainly ultimately help to refine and/or eliminate ideas submitted to the Kolb list. ________________________________________________________________________________
From: "Edward Steuber" <esteuber(at)rochester.rr.com>
Subject: BB's Big Bird
Date: Jul 16, 2002
I am finally able to get back on line after a virus wiped out my windows operating files and report on my trip over to see BB's MK 111. It looks very good with some rather interesting innovations.It has a Suzuki Geo 3 cylinder with a Raven redrive and a Warp drive heavy HP hub. But the throttle linked to the brakes is slick.How about some pictures ,Bob? Nice airstrip too ! ........although the grass was a bit long for the ULtrastar Weedwhacker ..... Ed in Western NY ________________________________________________________________________________
From: "Rayfield, Bill" <brayfield(at)kcc.com>
Subject: BB's Big Bird
Date: Jul 16, 2002
Question: What does the throttle/brake linkage do exactly? Bill Rayfield Kimberly-Clark, Corp. Global Nonwovens Engineering phone: (770) 587-8371 fax: (770) 587-7703 email: brayfield(at)kcc.com -----Original Message----- From: Edward Steuber [mailto:esteuber(at)rochester.rr.com] Subject: Kolb-List: BB's Big Bird I am finally able to get back on line after a virus wiped out my windows operating files and report on my trip over to see BB's MK 111. It looks very good with some rather interesting innovations.It has a Suzuki Geo 3 cylinder with a Raven redrive and a Warp drive heavy HP hub. But the throttle linked to the brakes is slick.How about some pictures ,Bob? Nice airstrip too ! ........although the grass was a bit long for the ULtrastar Weedwhacker ..... Ed in Western NY This e-mail is intended for the use of the addressee(s) only and may contain privileged, confidential, or proprietary information that is exempt from disclosure under law. If you have received this message in error, please inform us promptly by reply e-mail, then delete the e-mail and destroy any printed copy. Thank you. ============================================================================== ________________________________________________________________________________
Date: Jul 16, 2002
From: Bob Bean <slyck(at)frontiernet.net>
Subject: Re: BB's Big Bird
Bill and Kolbers, I posted a poor shot from my files to photoshare. Probably take a day or so to come up. The linkage is slip in normal throttle range, but back of idle stop actuates the master cyl. --no differential braking. The bellcrank at the carb will have a compensator spring . The throttle handle had to be beefed and you can see a brace going forward from the pivot point. Stuff like this slows things down (right Lar?) -BB "Rayfield, Bill" wrote: > > Question: > What does the throttle/brake linkage do exactly? > > Bill Rayfield > Kimberly-Clark, Corp. > Global Nonwovens Engineering > phone: (770) 587-8371 > fax: (770) 587-7703 > email: brayfield(at)kcc.com > > -----Original Message----- > From: Edward Steuber [mailto:esteuber(at)rochester.rr.com] > To: kolb-list(at)matronics.com > Subject: Kolb-List: BB's Big Bird > > > > I am finally able to get back on line after a virus wiped out my > windows operating files and report on my trip over to see BB's MK 111. > It looks very good with some rather interesting innovations.It > has a Suzuki Geo 3 cylinder with a Raven redrive and a Warp drive heavy > HP hub. But the throttle linked to the brakes is slick.How about some > pictures ,Bob? > Nice airstrip too ! ........although the grass was a bit long for > the ULtrastar Weedwhacker ..... > Ed in Western NY > > This e-mail is intended for the use of the addressee(s) only and may contain privileged, confidential, or proprietary information that is exempt from disclosure under law. If you have received this message in error, please inform us promptly by reply e-mail, then delete the e-mail and destroy any printed copy. Thank you. > > ============================================================================== > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Crash and burn
Date: Jul 16, 2002
I was asked how many Kolbs I've seen crash and burn. Not a single one. Actually I've seen more space shuttles burn than Kolbs. The best and brightest aeronautical/technical minds on the planet overlooked or ignored a simple gasket. The tiny leak became a major explosion seen round the world. Some fine people "slipped the surley bonds of earth and touched the face of God".......................I have a ballistic chute for my plane, it works best when open. So does my mind................Kirk ________________________________________________________________________________
Date: Jul 16, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel tanks
SR3SA2L1/Gang: What is your name and where are you from? > I fly an original FS and have pretty much used up all of > the space available. The tank I made holds 11.5 gal. (it fills every inch > available) and there are times (although not always) I would like more fuel - but as I said, this is the largest tank that > will fit. OK. Where there is a will, there is usually a way. First thing I discovered when I started flying my new Ultrastar in 1984, was it didn't have enough fuel capacity. Two each 1 3/4 gal go kart tanks did not feed the Cuyuna II 02 for more than enough time to fly a couple hour cross country. Called Kolb and they sent me another 1 3/4 gal tank which I mounted above the engine for my reserve tank with valve to gravity feed into the bottom two tanks under my knees. When it came time to build the Original Firestar I knew I wanted more fuel to feed the 447. Bought a Ken Brock 9 gal seat tank (turned out to be an 8 gal seat tank) plus the orginal 5 gal plastic jug. This gave me 13 gal useable, but the seat was large and I had to remember to drain the rear tank into the front tank when I got two hours on the meter. This I did not always remember, or on occassion flew harder than planned, which resulted in some off field dead stick landings. Rebuilt and reconfigured the Firestar with a 18 gal useable alum tank. Fit into the top rear portion of the fuselage just like the one on my MK III. Left the bottom rear of the fuselage open for cargo compartment. Was able to get all my XC gear inside the aircraft rather than sling loading my sleeping bag between the gear legs. Of course when we built the MK III it was a no brainer to go ahead and have plenty fuel. We designed and built the 25 gal tank for use with the 582 at 5.5 gph. Then went to the 912 at 4 gph, and now with the 912S at 5 gph. Somebody mentioned NASCAR, roll cages, and fire extinguisher systems. Our Kolb fuselages are 4130 roll cages. That's where the fuel tanks need to be installed, as designed, inside the cages. I have had a halogen fire extinguisher on board my aircraft since I built my Firestar and the small halogen bottles became available. How many of you other ultralighters/lightplaners have a fire extinguisher on board? If you never use it you are ahead of the game. I have used mine once on an electrical fire. It was worth every penny at that time. The fire was the epoxy burning in the reg/rec under a brand new 912. :-) Miss Piff'er still has the black smudges on parts of her airframe to remind me that it can happen. SR3SA2L1, we are a friendly bunch here on the Kolb Builders List. Most of us know each other and where we are from and where we fly. How about you? Take care, john h hauck's holler, Titus, Alabama If an orig. FS wants > more fuel, options are limited and the safety compromise comes into play > (your post crash senario). The alum. tubes I mentioned are a potential > alternative to the plastic ones commercially available. The mount location > seems to offer some + and some - over hanging it out on the strut (which is > where most people seem to put theirs). > > I agree that "hanging little tanks all over the outside of the 4130 cage" is > not the best of all worlds and I am pleased that those flying MKIII's and > other models have the space available to avoid such potential hazards, the > increase in drag they create, etc.. I am also pleased that you were "able to > get the capacity right the first time around". I personally have not always > managed perfection on the first try and appreciate that more experienced > builders such as yourself are out there to help and guide those of us > learning via the trial and error method. The considered and thoughtful > feedback from other builders and pilots such as yourself will certainly > ultimately help to refine and/or eliminate ideas submitted to the Kolb list. > ________________________________________________________________________________
Date: Jul 16, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel tanks
Kirk, Understand your concern about the fuel tank, I had the same concerns when I started flying UL's. For a Kolb if the tank is secured as per the design, I would leave it alone. Kolbs haven't had any past history that I recall of cash and burn problems, not saying it never has or could happen. My bigger fear is your redesign of the tanks could induced more problems than it solves. If Kolbs had the history of Ford Pinto gas tanks, then I would agree to making a change, but there hasn't been a history of this being a problem. I've seem too many cases where the builder selected the plane due to it past safety history and then decides they need to re-engineer and change things to make it better, safer, stronger, thus induced many unknowns. Build it to the plans, keep it light, and just fly. Any major changes you make will add weight which increases stall speed. With increase in speed, now you have altered the survivability factor should you have a crash. You'll be surprised what just much a few additional MPH will do. I have more concern with using rubber grommets in bottom of the tank for a the fuel pickup. We use a top feed with a pick on end of a hose (flop tube). I believe Sky Sports sells the pickup. Same concept used in Van's RV's. It flops around in the bottom of the tank. Another thing is how you vent your tank. You should have a vent line that runs down to the slightly below the level of the bottom of the tank just in case you become inverted you don't have fuel coming out the vent. Another item many planes have the primer line tee'd into the main fuel line. If that fragile with 1/8" barb cracks or breaks off, you going down. The fuel pump will suck air, the engine will quit. (Note, if you do this I recommend the use of the metal barb T fitting, I believe its available from Lockwood.) On my Hawk I've gone to a manifold mounted at the top of my tank. It has three tubes, one 1/8" for the vent, two 1/4", one for vent and other for the fuel pickup. I also strap the tank down, no bungee cords. jerryb Fuel Tank Vent - I got tired of having fuel fumes in the cockpit so I took action. I purchased a metal valve stem assembly for a wheel at a NAPA auto parts or any large tire industrial/truck tire center. (There used on metal wheels like farm wagons.) While the typical rubber auto stem might work, stay with the metal one.) This assembly includes a threaded metal valve stem having a large flat washer at it's base the size of a nickel or quarter, a washer which goes on the outside of the tank, a nut to secure it, and 2 different size rubber bushings which seal the hole. They range from $3-$4 per kit. Remove the valve core from the stem. Install the value stem at top most part of the tank. Attach 1/4" tubing to it and route the vent line down side of the tank. It must be lower than the bottom to prevent leakage should the tank become inverted such as if the airplane were to over turn. Works like a champ. > > > > Kirk, i would leave the tank where it is, first of all you may never > > even crash in a kolb, 2nd of all how do you know the gas will ignite >behind > > you more than by the side where it hits the ground first? and last but not > > least you will likely get out in the high probability this circumstance >will > > even happen. and if you do crash, how do you know what attitude you will >be > > in when it does? it may be in a cross wind and be struck by the side, then > > your screwed. i'am glad to see that you are safety conscious but stick >with > > the design and don't deviate from it too much, you may change more than >you > > think. let me know if any has even tested this method. > >Gary, > Some of my logic; Most crashes are nose first. The fuel is ahead of the >engine and exhaust system which would be the most likely source of ignition. >Fuel spills and fumes will be ignited by this. I'm underneath it all. You >know they do put floats on Kolbs? I recently saw a movie produced by Exxon >and narrated by an Exxon employee who survived a fire. He was doing a job >he'd done for 20 years and said it would never happen to him. He was the >most skilled guy there was on the job where the accident occured. He just >overlooked obvious danger because it never happened to him. He was burned >over 50% of his body and as he said " If you're unfortunate enough to live >through that, what you will go through afterward is the most ungodly horror >a human being can endure. " He went on for several minutes describing the >horror chamber burn patients go through. Personally I'm not all that >afraid of of dying in a plane crash. At least I'll die doing what I love to >do. But being severely burned and living through what he did scares the >living hell out of me. ...........Kirk > > ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 16, 2002
Subject: Re: Fuel tanks
Dear Mr. Hauck, Thank you for your reply and the info on how you solved your fuel problem. When I built my fuel tank I fit it to the original site of the 5 gal tank that came with the FS. I was concerned with creating an aft CG problem if I put a larger or additional tank in the cage behind that (and I wanted that for area for other items). Personally I do like the idea of the seat tank and also of having all fuel protected by the cage, however, based on what I see others doing (and thanks to the wonders and joys of being EXP status aircraft) I do not believe that an in cage aux fuel system is always going to be used or is even always an option. I would agree that safety is compromised when fuel is not protected and that should be of major concern, which is why I mentioned the use of alum vs plastic. In a perfect world... In the interest of overall safety it may be worth noting that I read in a one of the GA mags that fuel starvation ( ie running out of gas and/or basically clogged fuel system) accounts for 66% of engine outs. Although we can land in much smaller spaces and at lower airspeeds and we should always have a safe landing site under us and we are all supposed to be experts at deadsticks etc., etc. we are probably in more danger, statistically, of getting hurt from lack of fuel than we are from where we put the extra fuel to prevent the problem (crash) in the first place. Again, in a perfect world... Yes, I do have a halogen fire extinguisher on board and an additionl small one for gas fires. I have used the one for gas fires once - but not on my plane. A farmer in a field next to the airpark had an engine fire in his truck and I used it to put that out for him. Did you use the 7 rib wing when you built your orig FS? Do you recall the GW wet and fully loaded? My name is Steve Roby and I live in Turlock, Calif. I am rebuilding an orig FS which I have owned since the early 90s and I have my PPL. I intend to register the FS as an EXP when it is finished (although I have not yet researched the process and will be ordering a book on the process soon). As a relatively low time pilot and inexperianced builder I welcome any advise from those who have been there and done it and am always open to suggestion and/or new ideas. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Ruptured
Date: Jul 16, 2002
Guys, Actually a fuel tank wouldn't have to break due to the impact of a crash. It could be punctured by an object such as broken aluminum tubing. Even a rod flying out the bottom of a blown engine. Could have a wear spot un-noticed that is a weak point and gives way at the worst time. I really think that giving as much protection as possible to the fuel tank behoves us all. When you're sitting in front of a bomb what can it hurt? Inside the cage where it is , is a good idea. However there are some shortfalls that can be improved upon. I think that improving on that system would only help everyone including Kolb. I work for GM and safety is the number one customer priority now. It sells! Maybe the jugs inside an aluminum box filled with spray foam insulation? Minimum weight change. A fire wall of some sort between the pilot and fuel cells? Comments?........Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Getting toasted
Date: Jul 16, 2002
One hit the > ground after doing some major aerobatics minus some wing parts - at > probably a terminal velocity of 130mph - no fire The dirt it was buried in probably snuffed the fire out! LOL ________________________________________________________________________________
Date: Jul 16, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: Ruptured
Kirk, I have seen a some crashed Firestar II's, and the tanks have survived except one. It had a leaking crack where the small diameter tube kept it from moving forward. A forward pan similar to the under pan would probably be an improvement. John Jung Kirk Smith wrote: > >snip > >Comments? > ________________________________________________________________________________
Date: Jul 16, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Ruptured
It had a leaking crack where the small diameter tube kept it > from moving forward. John Jung/Guys: Any ideas how old the tank was? Must have made a crinkled or something similar to start a tear/rupture. Usually these plastic tanks take a lot of abuse before they fail. However, UV light shortens their life drastically, just like it does all the plastic fuel lines. Problem being, they still look serviceable when they are not. John: Are you going to be a Oshkosh? How far is your airstrip from OSH? Any possibility of me and Miss P'fer dropping by before, during, or after the air show? Take care, john h ________________________________________________________________________________
Date: Jul 16, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Ruptured
I work for GM and > safety is the number one customer priority now. It sells! Maybe the > jugs inside an aluminum box filled with spray foam insulation? Minimum > weight change. A fire wall of some sort between the pilot and fuel > cells? Comments?........Kirk Kirk/Gang: Yep. :-) I am answering with a smile. If I was pissed I might address you as Mr. Smith. :-) The above is an overkill in my opinion. I don't sell airplanes. I just builds 'em and flies 'em. I think you will find that if the impact is hard enough the plastic cap will blow off the plastic tank. It does not take much force to do that. One of the reasons for very few post crash fires in ultralights is that most do not have batteries, there are not a lot of live wires running throughout the airframe to start a fire, the engines are not that hot and they usually shut down right away after the crash, during, or are shut down prior to the crash, they do not carry that much fuel (if they are legal), they normally do not hit the ground very hard (as compared to a much heavier faster airplane). Fuel tanks, alum, plastic, do not seem to rupture in ULs like cells in real airplanes. Take care, john h PS: Keep it simple! Keep it safe! ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Ruptured
Date: Jul 16, 2002
> > Yep. :-) I am answering with a smile. If I was pissed I > might address you as Mr. Smith. :-) > I think you will find that if the impact is hard enough the > plastic cap will blow off the plastic tank. It does not > take much force to do that. John, :o)) Me tooo! Though I have been pissed at helicopter pilots in the distant past. They are all old guys now though.....LOL So it pops it cork heh? Sort of like a drinking fountain for the pilot then.....Hmmmmm....One of the things I don't like about the plastic is as you stated. Ultraviolet rad rips it up.........Well I got another idea .......4 each, 6 inch diameter by 30 inches long aluminum tube like the spars are made of. 1 tube 6 inches by 18 inches. put together in the manner of a pipe organ. Short tube in the middle. Connecting ports between tubes tops and bottoms in all. Then side walls and end walls of aluminum. Filler on top, drain on the bottom to check for water. All mounted vertically behind the pilot passenger where the plastic tanks are approximately. If you follow my drift. Would be virtually no change in CG as fuel was burned. Stronger, no ultrapink rad rash. Would improve storage area in rear of fuselage. Light stuff of course. Would be further from engine. More crash survivable. Simple fuel gauge installation. About 16 gallons capacity. And a lot purdier............Kirk ________________________________________________________________________________
Date: Jul 16, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Ruptured
.........Well I got another idea .......4 each, 6 inch > diameter by 30 inches long aluminum tube like the spars are made of. 1 tube > 6 inches by 18 inches. put together in the manner of a pipe organ. Kirk Kirk/Gang: Go for it. john h ________________________________________________________________________________
From: "N.B. DelMore" <mk3(at)bailinair.com>
Subject: Ruptured
Date: Jul 16, 2002
Why not just get a beer keg and convert same ... (actually, have a look at tanks made for dune buggys etc.) Noel Nashua, NH MK III http://www.bailinair.com > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Kirk Smith > Sent: Tuesday, July 16, 2002 7:45 PM > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: Ruptured > > > > > > > Yep. :-) I am answering with a smile. If I was pissed I > > might address you as Mr. Smith. :-) > > I think you will find that if the impact is hard enough the > > plastic cap will blow off the plastic tank. It does not > > take much force to do that. > > > John, > :o)) Me tooo! Though I have been pissed at helicopter > pilots in the > distant past. They are all old guys now though.....LOL So > it pops it cork > heh? Sort of like a drinking fountain for the pilot > then.....Hmmmmm....One > of the things I don't like about the plastic is as you > stated. Ultraviolet > rad rips it up.........Well I got another idea .......4 each, 6 inch > diameter by 30 inches long aluminum tube like the spars are > made of. 1 tube > 6 inches by 18 inches. put together in the manner of a pipe > organ. Short > tube in the middle. Connecting ports between tubes tops and > bottoms in all. > Then side walls and end walls of aluminum. Filler on top, drain on the > bottom to check for water. All mounted vertically behind the > pilot passenger > where the plastic tanks are approximately. If you follow my > drift. Would be > virtually no change in CG as fuel was burned. Stronger, no > ultrapink rad > rash. Would improve storage area in rear of fuselage. Light stuff of > course. Would be further from engine. More crash survivable. > Simple fuel > gauge installation. About 16 gallons capacity. And a lot > purdier............Kirk > > > =========== > =========== > =========== > =========== > > > > > > ________________________________________________________________________________
From: "Richard Swiderski" <swiderski@advanced-connect.net>
Subject: Re: Gas Tank inovation
Date: Jul 16, 2002
I have a Georgia friend who silver solded 1 gal.metal rectangulur piant thinner cans ento end & stuffed them in the wing. they made excelent tank tanks that were baffled & stackable. The way he talked about them, you'd think they were his proudest achievement. The made me grin. ...Richard Swiderski, Ocala FL ----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> Subject: Re: Kolb-List: Ruptured > > .........Well I got another idea .......4 each, 6 inch > > diameter by 30 inches long aluminum tube like the spars are made of. 1 tube > > 6 inches by 18 inches. put together in the manner of a pipe organ. Kirk > > Kirk/Gang: > > Go for it. > > john h > > ________________________________________________________________________________
From: "Jon Croke" <Jon(at)joncroke.com>
Subject: 60 yeares on
Date: Jul 17, 2002
----- Original Message ----- From: "Larry Bourne" <biglar(at)gogittum.com> )........and got to thinking (??).........in Nov., it'll be 6 yrs > since I started Vamoose. I better shut up and get to work 6 years..... that should put us back to about 1996.... I joined the list in '95 and I'll testify that ol Lar has been a perpetual inspiration to the list all those years.... back then the list wasn't even run by Matronics in those days... ( who then?? a good trivia question!) There have been a lot of Kolb messages posted on this list since then...... 8,123 if you're looking for a number. A GREAT deal of information has been exchanged during that time and for sure - I believe that I fly a much safer Firestar because of the information exchanged by all of the contributors.. But back to Ol Lar.... when I read a post from him I always look forward to his compassionate, positive tone that accompanies his messages. Never a negative or caustic flavor to his language..... we can all learn from his etiquette! But this is his natural nature of his personality. I got a chance to meet him last year and inspect his handiwork. YOU try building a MK3 on a porch! You gotta see it to believe it. I recommend a pilmgrimage to his place if you get the chance. It's kinda a religious experience. I would like to return to visit him again some time and FLy with him in his Kolb.... but -- how should I approximate how long before Vamoose is finished? Jon near Green Bay www.joncroke.com ________________________________________________________________________________
From: "Ted Cowan" <tcowan1917(at)direcway.com>
Subject: Re: x-tra gas
Date: Jul 17, 2002
well, one thing I gotta say is you young guys have better bladders than I. I have five gals in my original firestar and have a three gal tank that slips into the area of the center gap seal. works great. I want you all to know that no matter what time of day, I have all I can do to fly out eight gals of gas without stopping to pee. mo gas is not my problem unless I cannot get mo somewhere. I burn three gals an hour no matter how I fly. We generally have places to refuel within an hour or so flying time. This is supposed to be fun, no druggery. My idea of fun flying is not four hours in the air. If I wanted that, I would have a big real plane. my opinion. Just to remind the world that some of us are still just doing it for fun!! Ted Cowan, Alabama. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Old fueltank poop......
Date: Jul 17, 2002
One of the most dangerous fuel tank installations I've seen is a tank that was placed in the gap seal space and wrapped around the engine, completely exposed outside the cage. I can see where hitting a gopher hole that flipped the plane on it's back could cause that sucker to blow. Reminds me of the old days of snowmobiles where some had the fuel tanks in the front of the sled. Saw one of those hit a tree at no more than 30 mph and it blew. ________________________________________________________________________________
From: "Edward Steuber" <esteuber(at)rochester.rr.com>
Subject: Throttle - brake linkage
Date: Jul 17, 2002
Bill Rayfield and gang, I don't want to steal BB's thunder , but the throttle -brake setup on his MK3 is a good innovation provided you have a full swivel tailwheel. It has a beefed up throttle shaft that works in the normal throttle fashion and is independent in normal idle to WOT. When you want brakes, you merely apply the necessary pressure to the rear for both main wheels and the throttle linkage is not in the game at this point. A hydraulic lock is incorporated for runups . Neat ! Ed in Western NY ________________________________________________________________________________
Date: Jul 17, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: Ruptured
John and Group, The tank that leaked after a crash should not have been old. The plane had 15 hours and was in it's first year. It had been built in less than a year, also. The tank was not discolored and looked new. It was probably full when the plane stalled in, and the plastic kinked at the corner where it stretched around the forward brace, causing a slight rupture or tear. Now that I think about it, I wonder why I didn't change the design on my own Firestar II. I guess my first concern was to get the plane flying quickly by keeping it simple. I had forgotten about that tank until this thread came up. John Jung John Hauck wrote: > > It had a leaking crack where the small diameter tube kept >it > >>from moving forward. >> > >John Jung/Guys: > >Any ideas how old the tank was? Must have made a crinkled >or something similar to start a tear/rupture. Usually these >plastic tanks take a lot of abuse before they fail. >However, UV light shortens their life drastically, just like >it does all the plastic fuel lines. Problem being, they >still look serviceable when they are not. > > ________________________________________________________________________________
Date: Jul 17, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: Fw: Blair wants to know if he should switch to a Slingshot
Blair, I would like to hear that you had solo experience and more pilot time before soloing a Firestar much less a Slingshot. Since you made the decision to "go fo it", please don't be in a rush and be careful. John Jung ________________________________________________________________________________
Date: Jul 17, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: KOLBRA
Charles, If you don't line up a Kolbra, a Mark II or III is good preparation for a Firestar. I got dual time in a Mark III before I flew my first Firestar. A Mark II is even closer to a Firestar. John Jung Charles wrote: > >Hi All, > >I am looking for some time (flight training) in a Kolb Kolbra --- will drive >to your location. I may or may not have my Firestar with me. The plan >would be to get to a safe level (flight training) and solo the Firestar > >Thanks, Charles > > >er List members. > List Specific: http://www.matronics.com/kolb-list > > ________________________________________________________________________________
From: snuffy(at)usol.com
Subject: Ruptured
Date: Jul 17, 2002
> > The tank idea you mention sounds pretty decent.... > My comment is on seeing something similar on a Titan. This nut used PVC > pipes though. He had three sections, connected on the ends as you mention, > but his pipes were install horizontally with the fuel pickup on the back > end! Imagine how attitude could affect your fuel pickup. Also, gas was not > very friendly to the cement he used to stick the pipes together with..... > > > Bill Rayfield PVC!!!!!!!!!! I think its important to avoid flamable materials like plastics. I'm debating now as to whether to have the fuel common to all the tubes or maybe have it like 2 separate tanks with a fuel tank selector. Comments? Kirk ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 17, 2002
Subject: Re: x-tra gas
"Relief" tube. ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: x-tra gas
Date: Jul 17, 2002
Sounds like you're getting ready for a trip to the roto-rooter man. What Fun ! ! ! :-) Been there done that Lar. Do not Archive. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Ted Cowan" <tcowan1917(at)direcway.com> Subject: Kolb-List: Re: x-tra gas > > well, one thing I gotta say is you young guys have better bladders than I. I > have five gals in my original firestar and have a three gal tank that slips > into the area of the center gap seal. works great. I want you all to know > that no matter what time of day, I have all I can do to fly out eight gals > of gas without stopping to pee. mo gas is not my problem unless I cannot > get mo somewhere. I burn three gals an hour no matter how I fly. We > generally have places to refuel within an hour or so flying time. This is > supposed to be fun, no druggery. My idea of fun flying is not four hours in > the air. If I wanted that, I would have a big real plane. my opinion. > Just to remind the world that some of us are still just doing it for fun!! > Ted Cowan, Alabama. > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Safety?
Date: Jul 17, 2002
> Buy GM or Ford....Keeps me employed. > > Will Uribe > El Paso, TX > FireStar II N4GU > C-172 N2506U Also keeps more dollars in America for Americans. Tax dollars to support our military among others. And many of the enlisted ranks could sure use the money. By the way, to the best of my knowledge, Japanese car companies have not yet given to the World Trade Center disaster funds. American and European car companies have given considerable amounts...........Do not archive...........Kirk ________________________________________________________________________________
From: "Souza, Mark W" <mark.w.souza(at)boeing.com>
Subject: Fuel Tank Rutures
Date: Jul 17, 2002
Kirk and Steve, I share your concerns about potential post crash fires. I am a list lurker. I have not built a plane yet, but am doing the research in preparation to building one and find this list a great resource. Even though the Kolb has a great history in regard to crash worthiness, I would not want to be the first recorded death due to a post crash fire (or maybe worse, the first survivor). Crashes are very uncontrolled events. Despite a strong frame and low mass and stall speeds, no one knows in advance which parts of the frame may fracture and rupture the tank. And a hot engine is very close by. There are things that can be done. The website below sells an open cell foam that is used in the tanks of NASCAR and Fomula 1 cars. The foam allows fuel to flow at a rate high enough to feed the engine but will retain most of the fuel in the event of a rupture. Its function is to prevent a fire ball type event. The foam is cut in blocks small enough to be inserted into the filler opening of an existing fuel tank. It displaces 1 quart per 6 gallons. In effect a 24 gallon tank would hold only 23 gallons. I can live with that. No matter what type of plane I wind up building, I plan on installing this foam in the fuel tank. It's worth the peace of mind. http://www.airtech-streamlining.com/miscairtech/fuel.html Clear Skies and Smooth Landings Mark Souza ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel Tank Rutures
Date: Jul 17, 2002
> > Kirk and Steve, > > I share your concerns about potential post crash fires. I am a list lurker. > are things that can be done. The website below sells an open cell foam that > is used in the tanks of NASCAR and Fomula 1 cars. The foam allows fuel to > flow at a rate high enough to feed the engine but will retain most of the > fuel in the event of a rupture. Its function is to prevent a fire ball type Mark, Very interesting stuff. Will have to look deeper into that. Thanks! Kirk ________________________________________________________________________________
Date: Jul 17, 2002
Subject: [ Bob Bean ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Bob Bean Subject: Brakes http://www.matronics.com/photoshare/slyck@frontiernet.net.07.17.2002/index.html -------------------------------------------- o EMAIL LIST PHOTO SHARE Share your files and photos with other List members simply by emailing the files to: pictures(at)matronics.com Please view the typical Share above and include the Description Text Fields as shown along with your submission of files and photos. o Main Photo Share Index: http://www.matronics.com/photoshare -------------------------------------------- ________________________________________________________________________________
Date: Jul 17, 2002
Subject: [ George Bass ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: George Bass Subject: Wing Tank http://www.matronics.com/photoshare/George_Bass_0@hotmail.com.07.17.2002/index.html -------------------------------------------- o EMAIL LIST PHOTO SHARE Share your files and photos with other List members simply by emailing the files to: pictures(at)matronics.com Please view the typical Share above and include the Description Text Fields as shown along with your submission of files and photos. o Main Photo Share Index: http://www.matronics.com/photoshare -------------------------------------------- ________________________________________________________________________________
Date: Jul 18, 2002
Subject: Re: Fw: Blair wants to know if he should switch to a Slingshot
From: Joseph B Stevenson <mandosoul(at)juno.com>
John, I just realized that in the note I sent you about my training ,that I totally forgot to list my solo time .I think I was assuming you'd know since I'd mentioned that I was about a100 hour pilot.My solo time in the GT-500 is 69.9 hours as of 7/15/02 so basically 70 hrs. solo with 24 dual recieved = 94 tot. (so I exaggerated a little, just rounded it off) Also Iv'e landed 380 times (the GT-500 is tri gear mind you) Since we have quite a bite of wind up here I've landed in as much as 14-16 mph headwind 4-6 90 degree crosswind and just aweek ago, I was practicing in a 9-12 mph crosswind coming in at between 40-60 degrees(no exaggeration here) that would be my record and about all I'm willing to attempt at this time. Up until about 6-7 months ago I wouldn't fly unless the winds were less than 5 and only if it was straight down the runway.Even then any air movement , kinda freaked me out (by the way I did my dual in 7 straight days in Hemet Calif. last August,and soloed there at the end.My instructor then flew the GT here to Meadowlake airport where I keep it hangered ,he spent a few more hour's with me here dual,because airport altitude is 6,875ft., then soloed me again and I've been goin ever since) now I like the breeze its fun,just have to flow with it. Anyway let me know what you think now that you have this information.Ireally appreciate you're concern ,and feedback Blair writes: > > Blair, > > I would like to hear that you had solo experience and more pilot > time > before soloing a Firestar much less a Slingshot. Since you made the > decision to "go fo it", please don't be in a rush and be careful. > > John Jung > > > > > messages. > > > > > > ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 17, 2002
Subject: Re: Fuel Tank Rutures
Thank you very much! I will certainly look into this. Both of my parents survived a plane crash because they were in a Mooney (chrome molly cage) and no fuel fire. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Old fueltank poop......
Date: Jul 17, 2002
> Wow, that sounds terrible! The odds are much higher that it could be. Have fun flying! :o)........Kirk ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 17, 2002
Subject: Re: Safety?
Ford used to make the Ford Tri-motor, a three engine multi passenger unit that was quite famous in its day. To bad they got out of it. Can you imagine the UL they could have developed by now if they had stayed in the field! Might have been almost as good as a Kolb. ________________________________________________________________________________
From: SGreenpg(at)aol.com
Date: Jul 17, 2002
Subject: Re: Safety?
In a message dated 7/17/02 8:43:06 PM Eastern Daylight Time, SR3SA2L1(at)aol.com writes: > Ford used to make the Ford Tri-motor, a three engine multi passenger unit > that was quite famous in its day. To bad they got out of it. Can you > imagine the UL they could have developed by now if they had stayed in the > field! Might have been almost as good as a Kolb. > Ford also made a single place light plane with a 36 hp engine called the Flivver. It didn't go into production for a couple of reasons. 1) single place so you couldn't train in it. (sounds like an ultralight) 2) Harry Brooks, a close friend of Henry's, went down in the "268 racer" somewhere in the Atlantic. If the real one flies anything like the scale model of it that I built it wouldn't have lasted long anyway. Low wing no dihedral. The EAA built a replica of it and was on display at Oshkosh last year. I flew for a while yesterday evening in some of the calmest air I have flown in this year. After getting to cruising altitude I leveled out and trimmed the elevator and was able to fly hands off for a while. My passenger (not my wife) and I were the same weight and the plane would fly straight and level. We could lean to the right and after a while the plane would ever so slightly start to roll to the right. Then we leaned back to the left and after a long while it leveled back up and banked to the left. I also was introduced to a couple of private strip owners in the Tellico Lake area. Had a great evening!!! S. Green ________________________________________________________________________________
Date: Jul 17, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: 60 yeares on
If I had the money I would go there just to help him finish his plane so we could stop listening to his belly aching about the problems he has with Vamoose. :) I recommend a >pilmgrimage to his place if you get the chance. It's kinda a religious >experience. ________________________________________________________________________________
From: Bklebon4(at)cs.com
Date: Jul 17, 2002
Subject: Re: KOLBRA
I had never flown before when Dan at the "old" Kold furnished me with 12 hours of instruction in their Mk. III. I was then easily able to transition into my Firestar. ________________________________________________________________________________
Date: Jul 17, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Gas Tank inovation
I would be nervous using them. I had they darn things start leaking on there own just sitting undisturbed. I would rather try something out of large dia. poly pipe. Our gasoline today may cause a reaction if PVC pipe were used. jerryb ><swiderski@advanced-connect.net> > >I have a Georgia friend who silver solded 1 gal.metal rectangulur piant >thinner cans ento end & stuffed them in the wing. they made excelent tank >tanks that were baffled & stackable. The way he talked about them, you'd >think they were his proudest achievement. The made me grin. >...Richard Swiderski, Ocala FL > >----- Original Message ----- >From: "John Hauck" <hawk36(at)mindspring.com> >To: >Subject: Re: Kolb-List: Ruptured > > > > > > .........Well I got another idea .......4 each, 6 inch > > > diameter by 30 inches long aluminum tube like the spars are made of. 1 >tube > > > 6 inches by 18 inches. put together in the manner of a pipe organ. Kirk > > > > Kirk/Gang: > > > > Go for it. > > > > john h > > > > > > ________________________________________________________________________________
From: "Charles" <chieppa47(at)attbi.com>
Subject: KOLBRA
Date: Jul 18, 2002
Ok I have a plan --- 1. Call KOLB this Friday and ask if the KOLBRA is ready for training. 2. Continue the search for one (KOLBRA) on the east coast. 3. Go back to chapter 62 and see if there are any Mark III's with an instructor. Will keep you all posted. Charles ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Aluminum tubing
Date: Jul 18, 2002
Does anybody know where I can obtain the 6 inch aluminum tubing like that used on the Kolb? Thanks..........Kirk ________________________________________________________________________________
From: "Chris Davis" <scrounge(at)attbi.com>
Subject: Re: Aluminum tubing
Date: Jul 18, 2002
KIrk I think there was quite a long discussion about the tubes some time ago . check the archives , good luck ----- Original Message ----- From: "Kirk Smith" <snuffy(at)usol.com> Subject: Kolb-List: Aluminum tubing > > Does anybody know where I can obtain the 6 inch aluminum tubing like > that used on the Kolb? Thanks..........Kirk > > ________________________________________________________________________________
From: "Charles" <chieppa47(at)attbi.com>
Subject: KOLBRA
Date: Jul 18, 2002
Lou, Forgot all about Oshkosh, I still plan on calling Kolb. I am located just west of Cape Cod, Massachusetts. Will keep you all posted. I am NOT going to solo my Firestar without training! Charles ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Aluminum tubing
Date: Jul 18, 2002
Try checking prices at Kolb, and check out irrigation pipe suppliers for 6061T6 pipe. Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Kirk Smith" <snuffy(at)usol.com> Subject: Kolb-List: Aluminum tubing > > Does anybody know where I can obtain the 6 inch aluminum tubing like > that used on the Kolb? Thanks..........Kirk > > ________________________________________________________________________________
Date: Jul 18, 2002
From: <wecounselman3(at)yahoo.com>
Subject: Got My 277! & Lot O' Dumb Questions!
Friends, I spent the $500 my grandma left me when she died and I picked up the 277 yesterday. I am sure she would have been happy I spent it on something fun. Vince says it has ~20 hrs on it and it looks very clean. He said it was taken off a Chinook in favor of a 2 cyl. engine and that he also used in on a power chute. Said he runs Pennzoil at 50:1 and he thought the redrive was 2.17 to 1(or something). Said I could count the teeth on the cog and the drive and figure it out. Anybody know that technique so I can be sure what the redrive ratio is? Would it be stupid to try to wheedle a prop out him or somebody before I get the plane? Can I put the engine on a test stand with a piece of wood for a prop and hear it run? What grade of gas does a 277 require? What kind of gas tanks do most people use? Where can I get a throttle cable and a "kill switch" for a Rotax 277? He told me the little hole in the muffler is for an EGT and that I should buy one for tuning/safety purposes. Where is the best place to buy a EGT and how much will it cost? Desmond had a cute little ASI mounted on his Chinook- I think he called it a "Hall" or something. Looked like a test tube with a floating stopper. He claimed it worked well and was cheap. Anybody seen such a thing? Saw a cute little Flightstar take off? Anybody have any experience with them? Sorry if my questions sound elementary, my deaf whopper, but I don't have much experience with 2 stroke cycles. Thanks, "Ted" ===== http://autos.yahoo.com ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 18, 2002
Subject: Re: 60 yeares on
It would be nice if we had a group of retired (they are the only ones with the time) and experianced builders that could travel about the country and split their time between flying in new areas and helping local builders finish their planes. Or perhaps we should set up a list and map for all of us Kolb people so no matter where we want to go fly we will have contact pilots there that can put them up, give them a free place to hook up motor homes, pitch a tent, etc. or at least give them info about local flying. As long as we are dreaming, how about a dedicated list of all the extra and left over parts,gauges and insturments we all have laying around cluttering up our garages/hangers that list members could pass on at the cheapest ( sorry, I meant to say "least expensive") prices. Anyone need a project or two? If anyone on the list is ever interested in flying their Kolbs in the Modesto/Turlock area of Calif. contact me and I will be happy to make roon in my driveway for your moter home, or find a place to pitch your tent ( I don't have room right now in the house yet) and give you advise about the local flying. My next door neighbor has a pool that I could probably get you access to also. I live 4 miles from an airpark and 7 miles from a small airport (both uncontrolled ). Steve ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 18, 2002
Subject: Re: tailwheel
Hi Ron, I have an Orig FS and would like a little info on the tailwheel you were talking about. What is the difference between this and the orig? Does it still have the springs or is it a free swivel? Do you know the cost? What changes did you have to make to use it? Is there a picture of this somewhere in the archieve? Steve ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: 60 yeares on
Date: Jul 18, 2002
> It would be nice if we had a group of retired (they are the only ones with > the time) and experianced builders that could travel about the country and > split their time between flying in new areas and helping local builders > finish their planes. I got dibs on John Hauk coming to finish my plane!!!! Kirk ________________________________________________________________________________
Date: Jul 18, 2002
From: "Ron or Mary" <ronormar(at)apex.net>
Subject: Re: tailwheel
It still has the springs but they are heavier. It steers just like the original until it gets to about 25 to 30 degrees (don't hold me to these numbers) then it releases and becomes a full swivel. As soon as it comes back into the original range it locks back up and the springs take over. The cost is $265.00 plus shipping and tax if you live in Ky as I do. I feel it is well worth the cost. The only change I made is to cut I think about one inch off the rod that it slips on. The swivel unit is about one inch longer than the original so this puts the tail wheel in the same position as the original. Also the new hole is not directly in line with the old hole. I have a picture here and will try to e-mail you direct. Let me know if you get it as I sometime have trouble getting e-mail addresses off the list. Ron Payne -------Original Message------- From: kolb-list(at)matronics.com Date: Thursday, July 18, 2002 12:29:32 PM Subject: Re: Kolb-List: tailwheel Hi Ron, I have an Orig FS and would like a little info on the tailwheel you were talking about. What is the difference between this and the orig? Does it still have the springs or is it a free swivel? Do you know the cost? What changes did you have to make to use it? Is there a picture of this somewhere in the archieve? Steve _-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_- ________________________________________________________________________________
Date: Jul 18, 2002
From: Herb Gearheart <herbgh(at)nctc.com>
Subject: Re: Aluminum tubing
Kirk The New Kolb has a bunch of scratch and dent tubing in 5 and 6 inch od at the rear of their factory. When I bought a tail boom tube for my Ultra Star; I paid half price for scratch and dent seconds. Still very usable. The 5 inch tube was 10 bucks a foot as opposed to 20 for better quality. 5 years ago I paid less than 100 bucks for a 6 inch wing spar for my mkIII. Herb Larry Bourne wrote: > > > Try checking prices at Kolb, and check out irrigation pipe suppliers for > 6061T6 pipe. Lar. > > Larry Bourne > Palm Springs, Ca. > Kolb Mk III - " Vamoose" > http://www.gogittum.com > > ----- Original Message ----- > From: "Kirk Smith" <snuffy(at)usol.com> > To: "Kolblist" > Subject: Kolb-List: Aluminum tubing > > > > > Does anybody know where I can obtain the 6 inch aluminum tubing like > > that used on the Kolb? Thanks..........Kirk > > > > > ________________________________________________________________________________
From: "jawmson" <jawmson(at)attbi.com>
Subject: Re: tailwheel
Date: Jul 18, 2002
The same tailwheel sells in Aircraft Spruce catalog as P/N L-693 on page 215. For the Kolb application the mount has been reamed out to 7/8 inch for the AL rod. Weight: 3 pounds. John Williamson Arlington, TX N49KK King Kolbra, Jabiru 2200 http://home.attbi.com/~kolbrapilot/ ________________________________________________________________________________
Date: Jul 18, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: They Always Break Just Prior To Departure
> I got dibs on John Hauk coming to finish my plane!!!! Kirk Kirk/GAng: Would really like to do that for you, but I have my own airplane problems. During my preparation to go to OSH I discovered a broken tailpost. This will require removal of tail section. While I am at it I will remove the old 1991 paint and fabric, with the help of Brother Jim (he doesn't know it yet) repair and reinforce the tailpost, recover and repaint. This is a 1,700+ hour component that really gets a workout because of the changes I made in the main gear to place more weight on the tailwheel. I had been hearing a little "tick, tick" sound when I would preflight while pushing back and forth laterally on the upper vertical stab and/or tail section. That was the tail post trying to tell me it had already cracked. Has been that way for a while. This morning I discovered the paint cracked in the area of the break. Am undecided at this time, but do have the option to pull the 5th wheel to OSH or stay home and work on my airplane. Take care, john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: They Always Break Just Prior To Departure
Date: Jul 18, 2002
> Kirk/GAng: > > Would really like to do that for you, but I have my own > airplane problems. During my preparation to go to OSH I > discovered a broken tailpost. Old Murphy does get around. Sorry to hear about it but glad you found it..........Kirk ________________________________________________________________________________
Date: Jul 18, 2002
From: Robert Laird <rlaird(at)cavediver.com>
Subject: New 2-cycle's
Kinda interesting article about 2-cycle engines (absent most specifics) but does mention "Snowmobile maker Bombardier" and states that they "will release a semidirect-injection engine in 2003, the first of its kind". http://msnbc.com/news/779086.asp -- Robert ________________________________________________________________________________
Date: Jul 18, 2002
From: bob n <ronoy(at)shentel.net>
Subject: Re: They Always Break Just Prior To Departure
John, Miz P'fer will be there when you come back---so go awready. BN ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 18, 2002
Subject: Re: They Always Break Just Prior To Departure
John, Is this the same area that it was recomended that the extra brace be put on? Do you remember the old Kolb newsletter from a few years back? They had an A.D. on this. Steve ________________________________________________________________________________
From: "Chris Davis" <scrounge(at)attbi.com>
Subject: Re: tuned pipes? ...
Date: Jul 18, 2002
john and all , i'm thinking about switching to a H.A.C . instead of the standard bing on my 503 . has anyone any experence with this carburetor? I can't find any reference to them in the archives? thanks chris ----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> Subject: Re: Kolb-List: tuned pipes? ... > > Richard Carlisle wrote: > > > Ive been running them for years with no problems. > > Hi Richard and Gang: > > How does the above equate to actual hours flown? > > How does the tuned pipe affect the power band? > > How many hours are you getting on your 503's producing 12 > more HP than stock? > > The reason I ask is I have heard many horror stories from > unsuspecting pilots that have been sold these pipes, only to > ruin engines. My understanding is that the pipes are > accompanied with instructions for setting up the carbs > correctly, yet they still burn engines. > > Take care, > > john h > > ________________________________________________________________________________
From: "Chris Davis" <scrounge(at)attbi.com>
Subject: Re: KOLBRA
Date: Jul 18, 2002
charles good to hear you are almost flying , sorry we never got together . Ther is a guy on the list that flys a mk 3 out of middleboro i think .Where are you going to fly from? good luck Chris Davis Chatham , cape cod ----- Original Message ----- From: "Charles" <chieppa47(at)attbi.com> Subject: Kolb-List: KOLBRA > > Lou, > > Forgot all about Oshkosh, I still plan on calling Kolb. I am located > just west of Cape Cod, Massachusetts. > Will keep you all posted. I am NOT going to solo my Firestar without > training! > > Charles > > ________________________________________________________________________________
From: "William Herren" <wmdherren(at)hotmail.com>
Subject: How Long
Date: Jul 19, 2002
>From: "Jon Croke" <Jon(at)joncroke.com> >Subject: Kolb-List: 60 years on the porch > > >----- Original Message ----- >From: "Larry Bourne" <biglar(at)gogittum.com> > >)........and got to thinking (??).........in Nov., it'll be 6 yrs > > since I started Vamoose. I better shut up and get to work > >6 years..... that should put us back to about 1996.... I joined the list in >'95 and I'll testify that ol Lar has been a perpetual inspiration to the >list all those years.... back then the list wasn't even run by Matronics >in >those days... ( who then?? a good trivia question!) > >There have been a lot of Kolb messages posted on this list since then...... >8,123 if you're looking for a number. A GREAT deal of information has >been >exchanged during that time and for sure - I believe that I fly a much safer >Firestar because of the information exchanged by all of the contributors.. > >But back to Ol Lar.... when I read a post from him I always look forward >to >his compassionate, positive tone that accompanies his messages. Never a >negative or caustic flavor to his language..... we can all learn from his >etiquette! But this is his natural nature of his personality. > >I got a chance to meet him last year and inspect his handiwork. YOU try >building a MK3 on a porch! You gotta see it to believe it. I recommend a >pilmgrimage to his place if you get the chance. It's kinda a religious >experience. > >I would like to return to visit him again some time and FLy with him in his >Kolb.... but -- how should I approximate how long before Vamoose is >finished? > >Jon >near Green Bay > > >www.joncroke.com >That's an easy one Jon. Keep watching the weather reports and when ya hear >that Hell has frozen over head for Calif cause he's finished! It's a joke Lar - calm down. Bill ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 18, 2002
Subject: Re: tuned pipes? ...H.A.C.
Richard, Have you been using the H.A.C. carbs or the tuned exh pipes? If its the carbs, have you ever had to rejet, what engine are you using and what is the highest alt. you have been to with these? Steve ________________________________________________________________________________
From: "jrodebush" <jrodebush(at)cinci.rr.com>
Subject: Fuel tank rupture
Date: Jul 18, 2002
Seems like I heard/read about something like this a few years ago that had a problem with dissolving and plugging jets. Can't remember any particulars but be careful & check it out. _______ From: "Kirk Smith" <snuffy(at)usol.com> Subject: Re: Kolb-List: Fuel Tank Rutures > > Kirk and Steve, > > I share your concerns about potential post crash fires. I am a list lurker. > are things that can be done. The website below sells an open cell foam that > is used in the tanks of NASCAR and Fomula 1 cars. The foam allows fuel to > flow at a rate high enough to feed the engine but will retain most of the > fuel in the event of a rupture. Its function is to prevent a fire ball type ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: How Long
Date: Jul 18, 2002
What in tarnation? I got ole Lar beat for procrastination. Started my Mark 3 in February of 93. Kirk ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Aluminum tubing
Date: Jul 18, 2002
Heyyyyyy.............I forgot............I gotta dented 6" spar out there. Any takers ?? Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Herb Gearheart" <herbgh(at)nctc.com> Subject: Re: Kolb-List: Aluminum tubing > > Kirk > The New Kolb has a bunch of scratch and dent > tubing in 5 and 6 inch od at the rear of their > factory. When I bought a tail boom tube for my Ultra > Star; I paid half price for scratch and dent > seconds. Still very usable. The 5 inch tube was 10 > bucks a foot as opposed to 20 for better quality. 5 > years ago I paid less than 100 bucks for a 6 inch > wing spar for my mkIII. Herb > > Larry Bourne wrote: > > > > > > Try checking prices at Kolb, and check out irrigation pipe suppliers for > > 6061T6 pipe. Lar. > > > > Larry Bourne > > Palm Springs, Ca. > > Kolb Mk III - " Vamoose" > > http://www.gogittum.com > > > > ----- Original Message ----- > > From: "Kirk Smith" <snuffy(at)usol.com> > > To: "Kolblist" > > Subject: Kolb-List: Aluminum tubing > > > > > > > > Does anybody know where I can obtain the 6 inch aluminum tubing like > > > that used on the Kolb? Thanks..........Kirk > > > > > > > > > > ________________________________________________________________________________
Date: Jul 18, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Got My 277! & Lot O' Dumb Questions!
> > >Friends, > >I spent the $500 my grandma left me when she died and >I picked up the 277 yesterday. I am sure she would >have been happy I spent it on something fun. Vince >says it has ~20 hrs on it and it looks very clean. He >said it was taken off a Chinook in favor of a 2 cyl. >engine and that he also used in on a power chute. Said >he runs Pennzoil at 50:1 and he thought the redrive >was 2.17 to 1(or something). Said I could count the >teeth on the cog and the drive and figure it out. >Anybody know that technique so I can be sure what the >redrive ratio is? Take the spark plug out and turn the prop pulley around once. If it is 2.17:1, the engine should turn over 2.17 times. Turn the prop pully ten turns, the engine should turn over 21.7 times. If not, at least you know the drill. With a Rotax gearbox at 2.58:1, one turn of the prop equals 2.58 revs of the engine, etc. >Would it be stupid to try to wheedle a prop out him or >somebody before I get the plane? Can I put the engine >on a test stand with a piece of wood for a prop and >hear it run? No. >What grade of gas does a 277 require? Regular. >What kind of gas tanks do most people use? Whatever fits the airplane, is safe, and doesn't leak. >Where can I >get a throttle cable and a "kill switch" for a Rotax >277? California Power Systems 1-800-AIRWOLF Lockwood Aviation 1-800-LAROTAX Or lots of other places. Avoid Airstar Discount Sales. Problems. Junk. >He told me the little hole in the muffler is for an >EGT and that I should buy one for tuning/safety >purposes. Where is the best place to buy a EGT and how >much will it cost? See above companies >Desmond had a cute little ASI mounted on his Chinook- >I think he called it a "Hall" or something. Looked >like a test tube with a floating stopper. He claimed >it worked well and was cheap. Anybody seen such a >thing? Yes. They are cheap and work well. > >Saw a cute little Flightstar take off? Anybody have >any experience with them? Yes. They are one of several good ultralights. >Sorry if my questions sound elementary, my deaf >whopper, but I don't have much experience with 2 >stroke cycles. Thanks, > >"Ted" > >===== > > >http://autos.yahoo.com > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
Date: Jul 18, 2002
From: Adriel Heisey <adrielh(at)earthlink.net>
Subject: 912S on Kolb airplanes
Hello Kolb-Listers, I'm wondering if anyone has accumulated some flight time (>20 hrs) with a 912S on any of the Kolb models? I have a 912S on my TwinStar with about 80 hours so far. There's a pesky engine vibration under certain conditions of load/airspeed/engine speed that the Rotax grapevine says is characteristic of this engine on a variety of airplanes. In my case, I've had THREE cracked/broken exhaust tubes in those 80 hours, so the vibration is of more than academic interest. I'm using the standard Kolb installation (developed for the Mark III), which includes the Titan exhaust system. It's a beautiful package, and the cracking has been completely unexpected and very disconcerting. Titan, of course, simply says this shouldn't be happening--they rarely get reports of a single crack, and never heard of three on one plane. Just searching for experiences that might help address the many questions this conundrum raises. Thanks! Adriel Heisey Tucson ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 19, 2002
Subject: Re: Safety?
In a message dated 7/18/02 9:34:37 PM Eastern Daylight Time, GeoR38(at)aol.com writes: > Unnnngh...I have a '97 Saturn station wagon with 166,000 miles on and still > get 40 Mpg on a trip and no problems otherwise..... > > '94 Ford Aerostar Van, 301,000 + miles. I drive it to see my Firestar. Shack FS I SC ________________________________________________________________________________
Date: Jul 19, 2002
From: <wecounselman3(at)yahoo.com>
Subject: Thanks Richard, More Dumb Questions Later
Thanks Richard, Thanks for the tips. I will check out the links you sent re: parts. I am sure i'll have more dumb questions as I try to put this stuff together. I'll hang out more with Vince at the airpark and eyeball everybody else's planes and take pictures. I did once own a Italian Harley Davidson 125cc 2 stroke motorcycle circa 1978(?). It ran well. I also once owned a Zundap 100cc dirt bike- for about an hour. Bought it off a guy in a bar, he told me wrong oil ratio, I had a joy-ride with my girlfriend- then the engine seized and never started again. Looks like I had bought, from a guy in a bar, the only Zundap 100 in the state of California because that German engine's parts could not be obtained. Oh, well... I think I was out about $100. Yours, "Ted" ===== http://autos.yahoo.com ________________________________________________________________________________
From: Dave Rains <rr(at)htg.net>
Subject: Verner Engine
Date: Jul 19, 2002
Would like the opinion of anyone using a Verner on their aircraft. Am considering the purchase of this engine, but could use some feedback on power, reliability, ease of installation etc. Thanks, Dave Rains El Paso Alpha Pilot ________________________________________________________________________________
From: "Dale Sellers" <dsellers(at)sgtcollege.org>
Subject: A place to stay
Date: Jul 19, 2002
I like the idea of the place to stay list. My wife and I would welcome anyone who owns a Kolb to overnight at our place. My name is Dale Sellers and I live in Americus, GA. We seem to be under the flight path that lots take to SNF as many planes stop here to refuel. I work for a technical college that sits on the edge of a 6000' runway. The College has a large A&P school. Anyone traveling this way, give me a call or email and you got a place to stay, eat, sleep, shower, pitch a tent, transportation or what ever else you need (except money, ha). We live about five miles from the airport, in the country. Have a pool in the back yard and plenty of room. You are welcome and expect some good ole southern hospitality. only one requirement........you must be willing to talk airplanes. Dale Sellers 134 Myrtle Springs Rd. Americus, GA 31719 229-928-2610 dsellers(at)sgtcollege.org Georgia Ultra Star!!!! ________________________________________________________________________________
From: "Dale Sellers" <dsellers(at)sgtcollege.org>
Subject: BTW
Date: Jul 19, 2002
RV's are welcome too. Dale Sellers Georgia Ultra Star ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: A place to stay
Date: Jul 19, 2002
> > I like the idea of the place to stay list. My wife and I would welcome > anyone who owns a Kolb to overnight at our place. Same goes here. Got a 2000x50 grass strip 9/27, 18 acres of camping, pond to swim or fish in, travel trailer to sleep in, extra truck to drive to town in. 1 mile due east of the fork dividing the north and south branches of the Flint river. Columbiaville, Mi...........All welcome..Kirk ________________________________________________________________________________
Date: Jul 19, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: 912S on Kolb airplanes
> I'm wondering if anyone has accumulated some flight time (>20 hrs) with > a 912S on any of the Kolb models? > Adriel Heisey Adriel/Gents: Good to see your post. I am Jim Hauck's brother, John. Are you flying the same old Twinstar with the 912S? I have accumulated 365.5 hours on my 912S mounted on a Mark III SN: M3-011. I have not had any vibration problems. I have been using the Titan exhaust system since day one. My 912S is smooth throughout the entire power band. Some things that cause vibration are: 1. Carbs not in sync. 2. Prop blades not all pitched the same. What kind of prop and how many blades are you running? I know four of us running 912S here in Alabama and Georgia. All using Warp Drive 3 blade props. 3. A poorly designed and machined prop extension can cause vibration. 4. Loose fabric on the inboard surfaces of the wings. Had occassion to find this out on a Kolb Sling Shot that had been rib stitched, rather than utilizing fabric rivets. Stitching had pulled loose causing the top inboard fabric to billow. Created some terrible vibrations until repaired with fabric rivets. Took a while to discover that this as the problem. 5. Try another prop combination of the same type and make. If that doesn't work, try another brand of prop, combination, etc. Good luck with the problem. For those on the Kolb List that do not know Adriel, he has done some beautiful photo work from his Kolb Twinstar in the Southwestern US. Has been published in National Geographic Magazine and has some of his on books published. You can read about Adriel here: http://www.adrielheisey.com/ http://www.nationalgeographic.com/fourcorners/fourcorners.html http://www.nationalgeographic.com/ngm/0010/feature2/index.html john h ________________________________________________________________________________
Date: Jul 19, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: 912S on Kolb airplanes
Rotax has just come out with an AD on 912 exhaust pipes cracking, might want to check it out. Richard Pike MKIII N420P (420ldPoops) > > >Hello Kolb-Listers, > >I'm wondering if anyone has accumulated some flight time (>20 hrs) with >a 912S on any of the Kolb models? > >I have a 912S on my TwinStar with about 80 hours so far. There's a pesky >engine vibration under certain conditions of load/airspeed/engine speed >that the Rotax grapevine says is characteristic of this engine on a >variety of airplanes. In my case, I've had THREE cracked/broken exhaust >tubes in those 80 hours, so the vibration is of more than academic >interest. I'm using the standard Kolb installation (developed for the >Mark III), which includes the Titan exhaust system. It's a beautiful >package, and the cracking has been completely unexpected and very >disconcerting. Titan, of course, simply says this shouldn't be >happening--they rarely get reports of a single crack, and never heard of >three on one plane. > >Just searching for experiences that might help address the many >questions this conundrum raises. > >Thanks! > >Adriel Heisey >Tucson > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)ldl.net>
Subject: 912S on Kolb airplanes
Date: Jul 19, 2002
Adriel, I know John H. threw out several good possible causes. I'll raise one more. A flying buddy had problems on a Rans S6 (tractor design) with a vibration. His was when he pulled back on the power to slow down. If he didn't gradually bring the power back it would vibrate pretty good as the engine decelerated through about 4000 rpm. He adjusted the pitch on the prop several times and it would change the exact rpm that the vibration would occur, but it never went away. He spent a lot of time on the phone with Lockwood aviation in Florida, but never could figure out anything. It was definitely engine related though (i.e. nothing fluttering) Finally Rotax sent a couple of engineers to the U.S. to examine a few cases (cause they were getting a lot of calls about these weird vibrations) and they stopped by to see his plane. Long story short, they added a slipper clutch in the gearbox. The higher compression of the 912S was causing a little harmonic to setup, that was doing it. All 912S's don't have the problem, but for him the slipper clutch made the vibration disappear. They sell the clutch for about $300. It also allows the engine to start without the "backlash" thing that it does sometimes. If your vibration is a constant sort of thing, then this is probably not it... Jeremy Casey jrcasey(at)ldl.net Hello Kolb-Listers, I'm wondering if anyone has accumulated some flight time (>20 hrs) with a 912S on any of the Kolb models? I have a 912S on my TwinStar with about 80 hours so far. There's a pesky engine vibration under certain conditions of load/airspeed/engine speed that the Rotax grapevine says is characteristic of this engine on a variety of airplanes. In my case, I've had THREE cracked/broken exhaust tubes in those 80 hours, so the vibration is of more than academic interest. I'm using the standard Kolb installation (developed for the Mark III), which includes the Titan exhaust system. It's a beautiful package, and the cracking has been completely unexpected and very disconcerting. Titan, of course, simply says this shouldn't be happening--they rarely get reports of a single crack, and never heard of three on one plane. Just searching for experiences that might help address the many questions this conundrum raises. Thanks! Adriel Heisey Tucson ________________________________________________________________________________
Date: Jul 19, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: 912S on Kolb airplanes
I sent a post a minute ago about a Rotax AD for the 912 on cracked exhaust pipes, that was a mistake. Thought about it, went and looked it up, turned out it was for the 914F, not the 912. Sorry. Richard Pike MKIII N420P (420ldPoops) --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: "info" <info(at)aircrafttechsupport.com>
Subject: Tail repair & Oshkosh
Date: Jul 19, 2002
Hi John, we're planning on leaving for Oshkosh this evening(Friday). If you need anything for the repair of your tail, we can still get it out until around 4PM our time. Otherwise, we can have it sent out Monday. We hope you get to OSH, otherwise, there'll be quite a few people who can give ya a full report!! Thanks, Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
Date: Jul 19, 2002
Subject: tuned pipes? ...
From: William George <Wgeorge(at)macrevolution.com>
Chris, Had the HACs on my 582 and they worked beautifully. Just like a poor man's mixture control. Took the Mk-3 to 10k feet to shoot some photos and was still climbing at 500 fpm on arrival. Sold them real cheap to a lucky Kolber when I went to the Verner. Bill George Kolb Mk-3/Verner1400SVS/Powerfin 68" "F" > From: Kolb-List Digest Server <kolb-list-digest(at)matronics.com> > Reply-To: kolb-list(at)matronics.com > Date: Thu, 18 Jul 2002 23:50:01 -0700 > To: Kolb-List Digest List > Subject: Kolb-List Digest: 41 Msgs - 07/18/02 > > From: "Chris Davis" <scrounge(at)attbi.com> > Subject: Re: Kolb-List: tuned pipes? ... > > > john and all , i'm thinking about switching to a H.A.C . instead of the > standard bing on my 503 . has anyone any experence with this carburetor? I > can't find any reference to them in the archives? thanks chris ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: tuned pipes? ...
Date: Jul 19, 2002
> when I went to the Verner. > > Bill George Bill, How does the Verner compare to the 582 in performance? Kirk ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 19, 2002
Subject: Re: A place to stay
It appears that I am not the only one who has no problem putting up with endless hours of nothing but Kolbs, flying talk, tweaking on airplanes, using any excuse to fly, and has a very tolerant wife (as long as I don't ask her to fly). She fondly refers to me (and anyone else who has this particular addiction) as "aeroheads". I am new to the Kolb list, does anyone know how we can establish an on-line list or section on this site for those of us willing and capable of providing a place to stay for the traveling Kolbers? A list of our names, addresses and a marked world map (no sense in thinking small!) showing our locations would make it easy for anyone on the road to plan a mini flying vacation stop on their way to ---? I know when I get mine back in the air again and a trailer to pull it with, I don't plan on going anywhere without it hitched securely behind my car (just in case the president should call and have desperate need of me to go fly around for a couple of hours and check out the local landscape or some other such emergency situation - I consider having the Kolb with me on all travels as my patriotic duty!) If anyone knows how to do this I will help establish and maintain the site. Steve Orig FS Turlock, Calif ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 19, 2002
Subject: Re: H.A.Cs
If anyone else has a pair of H.A.C.s for a 503 or one for a 277 that they are getting rid of please call me. I have a pair of the inflight mix control carbs for the 503 now but wuld like to go the H.A.Cs Steve ________________________________________________________________________________
Date: Jul 19, 2002
From: marv pribble <marv(at)surfbest.net>
Subject: Places to Visit
> I am new to the Kolb list, does anyone know how we can establish an on-line >list or section on this site for those of us willing and capable of providing >a place to stay for the traveling Kolbers? A list of our names, addresses >and a marked world map (no sense in thinking small!) showing our locations > The mailing list already supplies the ability to do the above. Anyone wishing to host visitors could send a message to the list with the appropriate info (location, amenities, etc) and a keyword or phrase (visit me! or something). Then when someone wants to go somewhere, just search the list archives. Simpler and quicker than another !@#$#$*( internet site. Marv ________________________________________________________________________________
From: WillUribe(at)aol.com
Date: Jul 19, 2002
Subject: Re: Places to Visit
I'll be working in St Louis, MO for 6 weeks starting July 29, any Kolb flyers out there? I look at the data base kept up by Kip and John but sometime I don't know how close the small towns are from where I'm working. http://www.springeraviation.net/database.html http://home.attbi.com/~kolbrapilot/ Regards, Will Uribe El Paso, TX FireStar II N4GU C-172 N2506U http://home.elp.rr.com/airplane/ ________________________________________________________________________________
Date: Jul 19, 2002
From: Woody <duesouth(at)govital.net>
Subject: visit
Lets try the archive method. We all use the "vist" title and then search the archives when we travel Dick Wood 519 978 0926 2633 Front Rd. Lasalle Ont. n9j 2n2 Lasalle is across the US / Canada border at Detroit. 1500 x 75 ft runway. free camping . ________________________________________________________________________________
Date: Jul 19, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: A place to stay
I know when I get mine back in the air again and a > trailer to pull it with, I don't plan on going anywhere without it hitched > securely behind my car > Steve Steve/Gang: First, get rid of the car and trailer. Fly the Kolb where you want to go. That is what I built my airplane for...............to fly!!! john h ________________________________________________________________________________
From: "Jon Croke" <Jon(at)joncroke.com>
Subject: Re: visit
Date: Jul 19, 2002
Whether it be to visit, or on the way to/from Osh Kosh, Kolb pilots are welcome to my field located just 70 mi NE from Osh Kosh, Wisconsin (30 mi NE of Green Bay). This is beautiful Door County peninsula, the 'thumb' when you look at a map of Wisconsin. Address?? I live 'out in the country' so the best method is GPS coordinates: 44 46' 13" 87 35' Windsock, 1000' grass strip, 10 acres of camping potential, etc. Have had a few Kolbs visit over the years.... come on by! Visit www.joncroke.com for a picture of the area! Jon near Green Bay Firestar building CH 701 50% ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 19, 2002
Subject: Re: A place to stay
A great idea - now if I could only get my wife and daughter to each hang on a gear leg when we go on vacation --- ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel tank rupture
Date: Jul 19, 2002
> > Seems like I heard/read about something like this a few years ago that > had a problem with dissolving and plugging jets. > Can't remember any particulars but be careful & check it out. I thought about that. Anytime something is added to the fuel tank there is always a possibility of contaminants. I think I'll stick with my original plan. Tubes with double firewalls......Kirk ________________________________________________________________________________
Date: Jul 19, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel tank rupture
I think I'll stick with my original > plan. Tubes with double firewalls......Kirk Kirk/Gang: How do you plan on handling your fuel lines? john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel tank rupture
Date: Jul 19, 2002
> Kirk/Gang: > > How do you plan on handling your fuel lines? > > john h John/Gang I've been working over that in my mind. Top quality re-enforced lines of course. Also I'm an electrician/electronics tech by trade and we are always shielding and protecting electrical conductors and such. The electrical industry has all kinds of shielding conduits etc. Ridged, flexible. I will probably run my fuel lines in some type of conduit for extra protection. Shouldn't add a lot of extra weight. ......as always I'm open for input on this.....Kirk ________________________________________________________________________________
Date: Jul 19, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: H.A.Cs
Steve, Is there really a need for H.A.C.'s on Kolb with a Rotax? I had a 377 on an original Firestar that went to 17,000 ASL while jetted to fly from 1,000 ASL. I haven't tested the limit of my 503 Firestar II, but it has been to 12,000 to find calm air on a cross country. John Jung SR3SA2L1(at)aol.com wrote: > >If anyone else has a pair of H.A.C.s for a 503 or one for a 277 that they are >getting rid of please call me. I have a pair of the inflight mix control >carbs for the 503 now but wuld like to go the H.A.Cs > >Steve > ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 19, 2002
Subject: Re: H.A.Cs
Hi John, I would like to try the HACs. I don't know how much of a necessity they (or even the in-flight mix control carbs I have now) really are to the average pilot on the average flight, but I have a couple of special flights I would like to try that will involve frequent changes in density altitude. It is my thinking that these will just help to reduce potential problems and reduce pilot work load. I am glad to know that 12,000 ft is possible. What is your sink rate power off on the FS2? At 500fpm you could turn off your engine and fall for 24 min. - fun! ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 19, 2002
Subject: Re: FS to FS2 wing transformation
Hi all, I am in need of a stronger wing (I need to go from an orig FS GW to a FS2 GW) and have just had the idea that there must be a way to strengthen the wing I have (5 rib orig FS) instead of buying a new one and building that. $ is the major issue (isn't it always?). I have been coming up with all kinds of crazy ideas: *Injecting a stiffening foam *putting some type of carbon fiber reinforcing tube inside the wing spars *coming up with some type of rib that I could just slit open the fabric and pop rivet on to the spars *drill out the old ones and add spars to the current wing and rebuild it There is always a way - Any ideas? Even "innovative" ones? ________________________________________________________________________________
Date: Jul 20, 2002
From: possums <possums(at)mindspring.com>
Subject: I can't hold back much longer
> >If anyone else has a pair of H.A.C.s for a 503 or one for a 277 that they are >getting rid of please call me. I have a pair of the inflight mix control >carbs for the 503 now but wuld like to go the H.A.Cs > >Steve > > ________________________________________________________________________________
Date: Jul 20, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Fuel tank rupture
Aircraft Spruce sells soft aluminum tubing in 1/4 and 5/16 that is intended for use as fuel line. It is very easy to work with if you have a little tubing bender. Richard Pike MKIII N420P (420ldPoops) > > >> Kirk/Gang: >> >> How do you plan on handling your fuel lines? >> >> john h > > >John/Gang > > I've been working over that in my mind. Top quality re-enforced lines of >course. Also I'm an electrician/electronics tech by trade and we are always >shielding and protecting electrical conductors and such. The electrical >industry has all kinds of shielding conduits etc. Ridged, flexible. I will >probably run my fuel lines in some type of conduit for extra protection. >Shouldn't add a lot of extra weight. ......as always I'm open for input on >this.....Kirk > > >--- >Incoming mail is certified Virus Free. >Checked by AVG anti-virus system (http://www.grisoft.com). --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: FS to FS2 wing transformation
Date: Jul 19, 2002
String heavy wires from the wingtips to the wheel axles ?? :-) Seriously, I think you and Ken Korenek need to have a talk............he went thru exactly the same thing, very recently, and did a huge amount of research on it. He went ahead and built the new FS2 wings. What does that tell ya ?? Discouraging Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: <SR3SA2L1(at)aol.com> Subject: Kolb-List: Re: FS to FS2 wing transformation > > Hi all, > > I am in need of a stronger wing (I need to go from an orig FS GW to a FS2 GW) > and have just had the idea that there must be a way to strengthen the wing I > have (5 rib orig FS) instead of buying a new one and building that. $ is the > major issue (isn't it always?). > > I have been coming up with all kinds of crazy ideas: > *Injecting a stiffening foam > *putting some type of carbon fiber reinforcing tube inside the wing spars > *coming up with some type of rib that I could just slit open the fabric and > pop rivet on to the spars > *drill out the old ones and add spars to the current wing and rebuild it > > There is always a way - > > Any ideas? Even "innovative" ones? > > ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: New Engine
Date: Jul 19, 2002
This was sent to me recently by a "shy Lister." I thought some of you might find it interesting. Helpful Lar.............. http://www.aerotwinmotors.com Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ________________________________________________________________________________
Date: Jul 20, 2002
From: "Ron or Mary" <ronormar(at)apex.net>
Subject: Re: New Engine
Here's another new engine. Be sure to watch the little movie to see how it works. www.rad-cam.com Ron Payne -------Original Message------- From: kolb-list(at)matronics.com Date: Saturday, July 20, 2002 01:26:48 AM Subject: Kolb-List: New Engine This was sent to me recently by a "shy Lister." I thought some of you might find it interesting. Helpful Lar.............. http://www.aerotwinmotors.com Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com _-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_- ________________________________________________________________________________
Date: Jul 20, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: FS to FS2 wing transformation
> >Hi all, > >I am in need of a stronger wing (I need to go from an orig FS GW to a FS2 GW) >and have just had the idea that there must be a way to strengthen the wing I >have (5 rib orig FS) instead of buying a new one and building that. $ is the >major issue (isn't it always?). Time for one of my rude and crude repairs ideas. Inject the front and rear spars with insulating foam. This will act like a composite aircraft and greatly increase the strength of the tube. Remember Burt Rutans designs are just foam with some fiberglass on top. Neither one really strong untill you laminate them together. Concentrate more on the inboard ribs. That is where the stress and strains are. Either remove the fabric from the first two ribs and add in a couple more ribs there or do like you were thinking and slit the fabric and slide in some wing batons and rivit them on. These ideas are just thought experiments and may not work in the real world. ________________________________________________________________________________
From: "Chris Sudlow" <sudlow77(at)earthlink.net>
Subject: Re: visit
Date: Jul 20, 2002
Chris Sudlow 630-898-8151 aurora, il E16 leland (50 miles west of chicago) ----- Original Message ----- From: "Woody" <duesouth(at)govital.net> Subject: Kolb-List: visit > > > Lets try the archive method. We all use the "vist" title and then search > the archives when we travel > > Dick Wood > 519 978 0926 > 2633 Front Rd. Lasalle Ont. > n9j 2n2 > > Lasalle is across the US / Canada border at Detroit. > > 1500 x 75 ft runway. free camping . > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Fuel lines
Date: Jul 20, 2002
It seems that the most likely situation in which a fuel line would hemorage would be a crash in which it could be hooked and torn loose or sliced open. In the case of being torn loose I'm not sure weather the re-enforced hose or aluminum would be better. To resist a slicing action aluminum would seem the best . Then there is the stainless steel which is probably the best of the three. For the small amount used it may be the best. However it can still be hooked. So routing would be important . If it is torn loose in a crash, it would most likely be near the engine. So fuel could still be pumping out and onto the hot engine. This is the area I would be most concerned about. Maybe an impact detector could shut off the fuel pump in that situation. ................Kirk ________________________________________________________________________________
Date: Jul 20, 2002
Subject: Re: Fuel lines
From: ul15rhb(at)juno.com
> Maybe an impact detector > could shut off the fuel pump in that situation. > ................Kirk If the crash is severe enough to ignite a fire, the crashed engine would be the fuel shut-off valve. Ralph Burlingame Original Firestar w/447 15 years flying it with plastic fuel lines, single Mikuni pump, original 5 gal plastic fuel tank. They are all reliable enough for me and have proven themselves. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
> If the crash is severe enough to ignite a fire, the crashed engine would > be the fuel shut-off valve. In the case of an electric booster pump? Kirk ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 20, 2002
Subject: Re: Fuel lines
Hi Kirk, Is there any concern about the vibration factor with alum or stan. steel fuel lines? How would you connect them to the carbs (with a piece of regular fuel line?)? I have wondered about using the thick auto fuel lines Vs the clear or blue ones we usually use. It seems you seldom hear of a problem with auto fuel lines and they take more abuse than an ultralight would give them. The only problem I have ever heard concern about is the possibility of the inside flaking off and clogging up something downstream if they are not changed periodically (something we have to do with the clear stuff anyway). They are thicker, have stronger pressure capability, less prone to UV degradation and are more abrasion resistant. Why don't we see them used more often? Steve ________________________________________________________________________________
Date: Jul 20, 2002
Subject: Re: Fuel lines
From: ul15rhb(at)juno.com
> In the case of an electric booster pump? Kirk You don't need one. The single Mikuni pump is reliable enough. I had one on my plane for 8 years. Some of these guys that have an electric boost pump on their planes have them connected in series which will do them no good if the mechanical pump goes bad. Reason: the boost pump will only pump fuel through the mechanical pump, through the ruptured diaphragm, and into the crankcase of the engine via the pulse line. This raw fuel intake will choke the engine to quit. If an electric pump is used, they must be connected in parallel with check valves installed. Cheap solution: change out the pump every 3 years for $20. Ralph Burlingame Original Firestar 15 years flying it ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 20, 2002
Subject: Re: Fuel lines
Ken, Hopefully if we are going down we will remember to hit the kill switch and electric "master off". Can you think of a way to insure that we do that though? Maybe wire them both up to a single "panic button". Steve ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
John H. has recommended the neoprene auto fuel lines in the past, so I went to them too. Not quite as sexy, but...........! ! ! Just last night , I was talking to a friend on the phone, who's building an amphibian, and he's got a strong fuel smell in the cockpit. He says the black fuel hose he bought is "weeping" or "oozing" thru the rubber. Enuf to have melted the adhesive on the aluminum duct tape he wrapped around it to try and stop the smell. Anyone ever heard of this ?? What kind of black hose might he have bought ?? He's.......uh.......a "thrifty" person, so it could be anything, but I've never heard of this. I recommended he go to NAPA, and buy "automotive neoprene fuel hose." Puzzled Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: <SR3SA2L1(at)aol.com> Subject: Re: Kolb-List: Fuel lines > > Hi Kirk, > > Is there any concern about the vibration factor with alum or stan. steel fuel > lines? How would you connect them to the carbs (with a piece of regular fuel > line?)? I have wondered about using the thick auto fuel lines Vs the clear > or blue ones we usually use. It seems you seldom hear of a problem with auto > fuel lines and they take more abuse than an ultralight would give them. The > only problem I have ever heard concern about is the possibility of the inside > flaking off and clogging up something downstream if they are not changed > periodically (something we have to do with the clear stuff anyway). They are > thicker, have stronger pressure capability, less prone to UV degradation and > are more abrasion resistant. Why don't we see them used more often? > > Steve > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
> Is there any concern about the vibration factor with alum or stan. steel fuel > lines? How would you connect them to the carbs (with a piece of regular fuel > line?)? I have wondered about using the thick auto fuel lines Vs the clear > or blue ones we usually use. It seems you seldom hear of a problem with auto > fuel lines and they take more abuse than an ultralight would give them. The > only problem I have ever heard concern about is the possibility of the inside > flaking off and clogging up something downstream if they are not changed > periodically (something we have to do with the clear stuff anyway). They are > thicker, have stronger pressure capability, less prone to UV degradation and > are more abrasion resistant. Why don't we see them used more often? > > Steve Good question and yes there certainly is a concern with vibration grinding away at a fuel line. I'm thinking stainless steel firmly attached to the cage with a short piece of hose on each end. This way the steel is oscillating in frequency with the cage and not out . The hose serves a fexible joint and vibration dampener. This is a better situation than if a separate vibration rate is introduced into the lines which can set up a hammering effect. ...........Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
Steve/gang Another added benefit of metal tanks and lines is that they greatly reduce the potential for a static charge igniting the fuel because it brings the fuel closer to ground potential ( Aircraft ground) electrically. Very difficult for a charge to build up this way..........one other reason I'm not real fond of plastic tanks and lines....Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: pick on Lar
Date: Jul 20, 2002
> > I'm a cross between Richard Nixon & Rodney Dangerfield................"Who Gawd you must be purdee! Don't archive! ________________________________________________________________________________
Date: Jul 20, 2002
Subject: Verner/582
From: William George <Wgeorge(at)macrevolution.com>
Hi Gang, Saw a couple of inquiries on the digest concerning the Verner. I posted a fairly complete evaluation on the Verner users list a while back. Check the archives at: http://groups.yahoo.com/group/verner_engine/ Great motor, small user base, long way to the Czech Republic. Performance on my Mk-3 is identical to the 582 due to slight increase in horsepower being cancelled by the extra weight of engine and a few other mods. Sweet sound, smooth and about 3 GPH fuel consumption. Bill George Kolb Mk-3/Verner1400SVS/Powerfin 68" "F" ________________________________________________________________________________
From: "Chris Davis" <scrounge(at)attbi.com>
Subject: Re: KOLBRA
Date: Jul 20, 2002
charles,looking in the list members database the guy with the mk3 is chuck cullen Hanson ma. I think they fly out of cranland, his phone is listed as 781 545 7011 and email is listed as cjcullen(at)mediaone.net but that might have changed to cjcullen(at)attbi.com as mine did. may be he could help you out with som stick time. good luck , by the way do you have any flight time? or are you starting from scratch? chris ----- Original Message ----- From: "Charles" <chieppa47(at)attbi.com> Subject: Kolb-List: KOLBRA > > Lou, > > Forgot all about Oshkosh, I still plan on calling Kolb. I am located > just west of Cape Cod, Massachusetts. > Will keep you all posted. I am NOT going to solo my Firestar without > training! > > Charles > > ________________________________________________________________________________
Date: Jul 20, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel lines
So fuel could still be pumping out and onto the hot engine. This > is the area I would be most concerned about. Maybe an impact detector > could shut off the fuel pump in that situation. ................Kirk Kirk/Gang: If you turn off the master switch before you crash, you won't need an impact detector to shut off the fuel pump. If it hits that hard, you probably will only need last rites. Better yet, you need an engine that does not require gasoline, kerosene, or any other inflamable, based on your fear of fire. :-) Based on your ideas of complicated insulated fuel tanks/systems, etc., it is my opinion you are more prone to experience an engine failure/fuel related problem than if you were using a proven, simple, reliable system. I have a .050" 5052 alum, gusseted fuel tank, with Gates heavy duty neoprene fuel line that have proven in two extremely hard crashes to be crash worthy. The system is proven, simple, safe, and reliable for more than 1,700 flight hours. Good luck on your experimentation. john h john h ________________________________________________________________________________
Date: Jul 20, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel lines
The > only problem I have ever heard concern about is the possibility of the inside > flaking off and clogging up something downstream if they are not changed > periodically (something we have to do with the clear stuff anyway). They are > thicker, have stronger pressure capability, less prone to UV degradation and > are more abrasion resistant. Why don't we see them used more often? > > Steve Steve/Gang: I use it on my airplane. Good quality Gates heavy duty neoprene fuel line does not come apart inside. I have used in on my 351W powered ancient boat for years without problem. Same same on my 32 year old Toyota Landcruiser. When I started out in ULs I used what was being used, polyurethane fuel line. I used it for many years. It can create many problems for me compared to neoprene. The biggest advantage is it is almost immune to UV light. Plastic line is extremely prone to UV damage. john h ________________________________________________________________________________
Date: Jul 20, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel lines
Some of these guys that have an electric boost > pump on their planes have them connected in series which will do them no > good if the mechanical pump goes bad. Reason: the boost pump will only > pump fuel through the mechanical pump, through the ruptured diaphragm, > and into the crankcase of the engine via the pulse line. This raw fuel > intake will choke the engine to quit. > > If an electric pump is used, they must be connected in parallel with > check valves installed. > > Cheap solution: change out the pump every 3 years for $20. > > Ralph Burlingame Ralph/Gents: Is there any record of a Mikuni Fuel Pump Diaphram rupturing? I have never heard of one getting a pin hole in it, much less rupturing. The primary problem with the Mikuni pulse pump is the little ears that are the inlet and outlet valves failing to do their job, thus a pump failure. The other problem is the pulse line leaking or fracturing, causing the pump to quit pumping. In either case, the electric boost pump, plumbed in series, will continue to keep fuel pressure to the carb. It will not pump it into the pulse line and crankcase. On the 912S engine we use a Pierburg mechanical pump. I do not know if it is a dual diaphram pump like the marine pump on my 351W or not. If it is a single diaphram pump, gets a hole in it, I will pump some fuel into the crankcase by the time I get to the ground when the engine quits. But it won't be much, cause I will hit the master switch when the engine goes dead. john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
> Kirk/Gang: > > If you turn off the master switch before you crash, you > won't need an impact detector to shut off the fuel pump. > > If it hits that hard, you probably will only need last > rites. > > Better yet, you need an engine that does not require > gasoline, kerosene, or any other inflamable, based on your > fear of fire. :-) > > Based on your ideas of complicated insulated fuel > tanks/systems, etc., it is my opinion you are more prone to > experience an engine failure/fuel related problem than if > you were using a proven, simple, reliable system. > > I have a .050" 5052 alum, gusseted fuel tank, with Gates > heavy duty neoprene fuel line that have proven in two > extremely hard crashes to be crash worthy. The system is > proven, simple, safe, and reliable for more than 1,700 > flight hours. > > Good luck on your experimentation. > > john h Your probably 99.999999% right John. But just possibly I have elevated somebody's awareness of a potential problem they are overlooking in their installation. I certainly hope so. It may just save one person. That's good enough for me. I don't have very much experience in aircraft but I do in industrial accidents. We have found that visualization of potential accidents in itself can prevent some of them. It never hurts to point out the potential danger. Though sometimes people do feel it's trespassing on their territory. One of the things they tried to hammer into us in infantry training was a sense of impending danger. But I can tell you from personal experience that actually seeing the results of combat taught me like nothing else could. I would hate to see somebody learn by actually experiencing a fire. I think I made some progress in my diatribe.......:o) Kirk ________________________________________________________________________________
Date: Jul 20, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel lines
I'm thinking stainless steel firmly attached to the > cage with a short piece of hose on each end. ...........Kirk Kirk/Gents: SS is the least resistent to failure from vibration, especially vibration from a 2 cycle engine. By placing hoses at each end of your SS line, you are introducing hoses back into your system. Neoprene fuel hose with a fire sleeve would be much better in a crash than SS. My own humble opinion. BTW: Have you ever seen stainles steel line used in a fuel or hydraulic application on an aircraft? john h ________________________________________________________________________________
Date: Jul 20, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel lines
> Another added benefit of metal tanks and lines is that they greatly > reduce the potential for a static charge igniting the fuel because it brings > the fuel closer to ground potential ( Aircraft ground) electrically. Very > difficult for a charge to build up this way..........one other reason I'm > not real fond of plastic tanks and lines....Kirk Kirk/Gang: Only if the aircraft is properly grounded before fueling begins. john h ________________________________________________________________________________
From: "Jim Hauck" <jimh474(at)velocityonline.net>
Subject: Re: Fuel lines
Date: Jul 20, 2002
Kirk; An old military say was, KISS, keep it simple stupid. It works. Jim Hauck John's Older bro ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
> Kirk; > > An old military say was, KISS, keep it simple stupid. > > It works. > > Jim Hauck > > John's Older bro Yes I remember that one Jim. I was a simple grunt and we had another way of looking at that. :o) Not Kolb related though. Kirk ________________________________________________________________________________
From: "Richard Harris" <rharris@magnolia-net.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
You know Kirt, you might want to look into design of toys for kids sponsored by the greenpeace folks, instead of building a airplane that is meant for sport flying and risk management. Have you with all of your safety training ever heard of RISK MANAGEMENT ? Richard Harris MK3 N912RH Arkansas ----- Original Message ----- From: "Kirk Smith" <snuffy(at)usol.com> Subject: Re: Kolb-List: Fuel lines > > > > Kirk/Gang: > > > > If you turn off the master switch before you crash, you > > won't need an impact detector to shut off the fuel pump. > > > > If it hits that hard, you probably will only need last > > rites. > > > > Better yet, you need an engine that does not require > > gasoline, kerosene, or any other inflamable, based on your > > fear of fire. :-) > > > > Based on your ideas of complicated insulated fuel > > tanks/systems, etc., it is my opinion you are more prone to > > experience an engine failure/fuel related problem than if > > you were using a proven, simple, reliable system. > > > > I have a .050" 5052 alum, gusseted fuel tank, with Gates > > heavy duty neoprene fuel line that have proven in two > > extremely hard crashes to be crash worthy. The system is > > proven, simple, safe, and reliable for more than 1,700 > > flight hours. > > > > Good luck on your experimentation. > > > > john h > > Your probably 99.999999% right John. But just possibly I have elevated > somebody's awareness of a potential problem they are overlooking in their > installation. I certainly hope so. It may just save one person. That's good > enough for me. I don't have very much experience in aircraft but I do in > industrial accidents. We have found that visualization of potential > accidents in itself can prevent some of them. It never hurts to point out > the potential danger. Though sometimes people do feel it's trespassing on > their territory. One of the things they tried to hammer into us in infantry > training was a sense of impending danger. But I can tell you from personal > experience that actually seeing the results of combat taught me like nothing > else could. I would hate to see somebody learn by actually experiencing a > fire. I think I made some progress in my diatribe.......:o) Kirk > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
> You know Kirt, you might want to look into design of toys for kids sponsored > by the greenpeace folks, instead of building a airplane that is meant for > sport flying and risk management. Have you with all of your safety training > ever heard of RISK MANAGEMENT ? > > > Richard Harris > MK3 N912RH Sure have Dic......did it in Vietnam...even played with the toy guns they gave us. Good idea! Actually risked my life in the name of freedom and the right to pursue our wonderful hobby and express our opinions freely as you have just done. :o) KIRK ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 20, 2002
Subject: Re: K.I.S.S
While there is a bit of good natured back and forth on the site about the needs and concerns of safety ideas like fuel tanks, back up fuel pumps etc., I do believe it is worth discussing and personally appreciate the feedback and ideas. Aviation has advanced to the point it has because of just this sort of discussion and for those of us relatively new to the sport there is much to learn and many compromises to consider. That said: While agreeing that the KISS principle is a wonderful concept, I personally prefer to combine it with as much redundancy and prevention as I can manage. I have never said to myself (while in the middle of a "statistically unusual" event) "jeepers, I sure wish I didn't have that backup system that I'm now using to prevent the doodoo from being any deeper than it is!" I have, however, said to myself on several occasions " Man, if I make it through this, I am going to cover my butt a little better before I do this again by __________". In a perfect world we would always be in perfect control and chutes would never be needed or used and pulse fuel pumps would never fail and we would always have that perfect site for a deadstick within glide range and radios would never fail and --- While we cannot prevent or prepare for all the things that can go wrong, experience and the ill fortunes of others can give us an idea of how to increase the odds in our favor. Statistically Unusual Events do happen, even to Kolb pilots and it only takes one in a lifetime. Steve ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: New Engine
Date: Jul 20, 2002
I am very interested in your engine. When Will They Be Available? What will they cost? I would be using it on a Kolb Firestar II, in pusher configuration, is that allowed? The engine will be available in Sept. for approx $6500. I t will work in your application very nicely. We will have 2 running on airplanes in Aug. One in Oregon and one in Penn. Thanks for your interest. Dwaine Barnes AeroTwin Motors Corporation 702.566.2411 ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 21, 2002
Subject: Re: Shackmania.....
In a message dated 7/20/02 5:29:57 PM Eastern Daylight Time, GeoR38(at)aol.com writes: > Well....Mike....I'm confused....you're from West Virginia and the other one > is from Alabama...er...what?...and are you related...er..all I wannano is > what's goin on here? Well, I guess you're not related and my presumptions > are > Howard is from SC. Mike & I aren't related [far as I know]. But we both are handsome devils. Howard Shackleford FS I SC ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Fuel lines
Date: Jul 20, 2002
There's been enuf interest & comments about fuel lines, that it got me all ambitious..........and I went out with my shiny new digital camera (what a dandy toy ! ! ! ) and took some pics of Vamoose. They say a picture is worth a 1000 words, so here's my contribution................If you like, go ahead and use whatever you like. If you don't..........don't, but this is what I felt did a good job for me............partly with advice on neoprene fuel line used from John H. http://www.biglar.homestead.com/fuellinedetails.html Helpful Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Kirk Smith" <snuffy(at)usol.com> Subject: Re: Kolb-List: Fuel lines > > > > Is there any concern about the vibration factor with alum or stan. steel > fuel > > lines? How would you connect them to the carbs (with a piece of regular > fuel > > line?)? I have wondered about using the thick auto fuel lines Vs the > clear ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: New Engine
Date: Jul 20, 2002
Fascinating...........and what a simple idea. Why didn't I think of that ?? You know, since a 2 stroke version fires twice per revolution, then a 4 stroke would fire every rev., just like a regular 2 stroke, but with twice the power impulses of a regular 4 stroke. I bet we'll see more of this one........and the concept. Impressed Lar. Do not Archive. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Ron or Mary" <ronormar(at)apex.net> Subject: Re: Kolb-List: New Engine > > Here's another new engine. Be sure to watch the little movie to see how it > works. > > www.rad-cam.com > > Ron Payne > > > -------Original Message------- > > From: kolb-list(at)matronics.com > Date: Saturday, July 20, 2002 01:26:48 AM > To: Kolb > Subject: Kolb-List: New Engine > > > This was sent to me recently by a "shy Lister." I thought some of you > might find it interesting. Helpful Lar.............. > http://www.aerotwinmotors.com > > Larry Bourne > Palm Springs, Ca. > Kolb Mk III - " Vamoose" > http://www.gogittum.com > > > _-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_- > > ________________________________________________________________________________
From: "Guy Swenson" <guys(at)rrt.net>
Subject: Re: Fuel lines
Date: Jul 21, 2002
Actually risked my life in the name of freedom and the > right to pursue our wonderful hobby and express our opinions freely as you > have just done. :o) KIRK Kirk, Were you drafted or did you volunteer? Not that it matters, Just wondering. As for the tank rupture, fuel line failure (due to vibration I guess) Are you building a KOLB or a tank? do you plan on hitting alot of hard stuff?? Plastic, Aluminum, Tin, whatever you want to build your fuel tank out of, can and will create static and can spark if not properly grounded to the fueling vessel prior to beginning the refueling process. So simply making your tank out of metal will not insure you wont have a fire. Just for your information. All Snowmobiles manufactured today have plastic fuel tanks. Usually about 10 gallons each and located right between your legs! That puts it between you and the motor. I question if a Kolb is the right project for you. You seem to take issue with almost all aspects of it's design from the control design (or lack of a canard),the shody slip performance, the plastic fuel tanks, the fuel lines, even the thrust line is wrong??? What gives??? Have you finished your Mark III you started in 93? Have you flown it??? I realize that in the experimental arena anything is fair game for change, but with so many issues with the current design maybe it's just not what your looking for??? Just my earned .02 worth. Guy Swenson Semper Fi > > ________________________________________________________________________________
Date: Jul 21, 2002
From: b young <byoung(at)brigham.net>
Subject: Re carbs
If anyone else has a pair of H.A.C.s for a 503 or one for a 277 that they are getting rid of please call me. I have a pair of the inflight mix control carbs for the 503 now but wuld like to go the H.A.Cs Steve ======================================= i have 4 hac that are set up in a set that fit a yamaha 5?? motorcycle..... not sure the size but could find out if someone would like.... rebuild parts should be easy boyd ________________________________________________________________________________
From: "Jim Hauck" <jimh474(at)velocityonline.net>
Subject: Fuel systems
Date: Jul 21, 2002
Kirk; The "KISS" wasn't a personal slur to you. Just a hint to rethink your ideas. If you have ever seen a crashed Kolb and/or repaired one that had been pranged, you would see that there is hardly ever a broken tube from the impact, but a severely twisted cage is usually the result. Having seen a few and rebuilt a bunch, I have never seen a severed fuel line or ruptured fuel tank as a result of the crash. Your idea of affixing the metal fuel line securely to the cage and connecting that line with short pieces of pliable tubing which more than likely would be pulled loose from the twisting of the cage. If you had two systems both would go. So you are back to square one. I suggest that you use a single, simple fuel system and spend more time on getting your plane ready to fly. What model Kolb are you working on? I am proud that you served your country so we all have these freedoms to do as we wish in the pursuit of happiness. Jim Hauck USA Special Forces Ret. ________________________________________________________________________________
Date: Jul 21, 2002
Subject: Re: Fuel lines
From: ul15rhb(at)juno.com
writes: > The biggest advantage is it is almost immune to UV light. > Plastic line is extremely prone to UV damage. > > john h Group, The plastic fuel line that I use has UV protection and is really neoprene line that is common in many ultralights. I should not have used the word 'plastic' although neoprene may be a form of plastic. The tank is not UV protected and I should think about replacing it one of these days. Does TNK sell the same tanks the old Kolb did? Ralph Burlingame Original Firestar 15 years flying it ________________________________________________________________________________
Date: Jul 21, 2002
Subject: Re: Fuel lines
From: ul15rhb(at)juno.com
writes: > Is there any record of a Mikuni Fuel Pump Diaphram > rupturing? > > I have never heard of one getting a pin hole in it, much > less rupturing. John and others, Yes there is record of a Mikuni fuel pump rupturing. There are pilots that have had the main diaphragm rupture. I had a new one that was leaking, but the diaphragm was an aftermarket product. An article in ULTRALIGHT FLYING magazine (forgot which issue) mentioned to use the clear mylar replacements which are from Mikuni. John, I would also think if the pulse line is cracked and leaking, it is also taking in fresh air which would lean the mixture. A boost pump may not be able to keep it running under these conditions. If a boost pump is being used as a backup for a cracked pulse line, this may not be good justification for this extra weight and hardware on the plane (2-stroke engines). The Mikuni pumps should be replaced and are cheap enough to do this every 3 years or so. The one that I have on my plane right now has been on there since '99. I have a new one sitting on the shelf, but have been waiting for the right time. I can't put a new one on and then take a cross country trip. I have to stay close to the airstrip for a few minutes before venturing off. Ralph Burlingame Original Firestar 15 years flying it ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel systems
Date: Jul 21, 2002
> Kirk; > > The "KISS" wasn't a personal slur to you. Just a hint to rethink your ideas. > > If you have ever seen a crashed Kolb and/or repaired one that had been > pranged, you would see that there is hardly ever a broken tube from the > impact, but a severely twisted cage is usually the result. Having seen a few > and rebuilt a bunch, I have never seen a severed fuel line or ruptured fuel > tank as a result of the crash. > > Your idea of affixing the metal fuel line securely to the cage and > connecting that line with short pieces of pliable tubing which more than > likely would be pulled loose from the twisting of the cage. If you had two > systems both would go. So you are back to square one. I suggest that you use > a single, simple fuel system and spend more time on getting your plane > ready to fly. > > What model Kolb are you working on? > > I am proud that you served your country so we all have these freedoms to do > as we wish in the pursuit of happiness. > > > Jim Hauck > > USA Special Forces Ret. Jim, Thanks for the pointers. Mark # Kirk ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 21, 2002
----- Original Message ----- From: "Guy Swenson" <guys(at)rrt.net> Subject: Re: Kolb-List: Fuel lines > > Kirk, > Were you drafted or did you volunteer? Not that it matters, Just wondering. BOTH!!!!! ________________________________________________________________________________
Date: Jul 21, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: K.I.S.S
Group, Along with the KISS principle, I believe in something similar: "If it ain't broke, don't fix it". After 15 years in ultralight/light aircraft flying and being a member of on of the largest ultralight clubs in the nation (EAA UL#1), it seems that most people induce more problems, trying to fix a perceived problem on their plane. And what they don't perceive as a problem is their own trainning/ability. Yet most accidents in this type aircraft are caused by the pilot, not the plane. John Jung ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Fuel systems
Date: Jul 21, 2002
OK......Uncle!!! I get the point. ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Big Lar's Got the Tightest.....
Date: Jul 21, 2002
Naw...........I used those on the logging trucks I drove in the northwest, 30 yrs ago. That was enuf for a lifetime. It's my "fuel line" buddy who's the cheapskate............I'm the spendthrift fool of the crowd. Sad to say, no innovations there from the Lar. I set mine up by the book, with room on the tangs for tightening, and also with the lower bolt a little long, so that I can take up slack there, as well. KISS Lar. (???) Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Mike Pierzina" <planecrazzzy(at)lycos.com> Subject: Kolb-List: Big Lar's Got the Tightest..... > > Hey Tight Lar, > When are we gonna here about the tightening system for your tail feathers.... does it involve chain binders? > > > SNIP >>> I did my tail wires last night and my new system works great for > attaching the bottom tail wires. Now I have the tightest wires on any > foldable Kolb. It's easier too. > --- > Sometimes you just have to take the leap ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Fuel lines
Date: Jul 21, 2002
Something I missed last night............on the lower picture, at the bottom of the picture, you can also see where I wrapped the braid in a piece of clear plastic tubing to prevent chafing where it's ty-rapped to the frame. Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: "Larry Bourne" <biglar(at)gogittum.com> Subject: Re: Kolb-List: Fuel lines > > There's been enuf interest & comments about fuel lines, that it got me all > ambitious..........and I went out with my shiny new digital camera (what a > dandy toy ! ! ! ) and took some pics of Vamoose. They say a picture is > worth a 1000 words, so here's my contribution................If you like, go > ahead and use whatever you like. If you don't..........don't, but this is > what I felt did a good job for me............partly with advice on neoprene > fuel line used from John H. > http://www.biglar.homestead.com/fuellinedetails.html Helpful Lar. > > Larry Bourne > Palm Springs, Ca. > Kolb Mk III - " Vamoose" > http://www.gogittum.com > > ----- Original Message ----- > From: "Kirk Smith" <snuffy(at)usol.com> > To: > Subject: Re: Kolb-List: Fuel lines > > > > > > > > > Is there any concern about the vibration factor with alum or stan. steel > > fuel > > > lines? How would you connect them to the carbs (with a piece of regular > > fuel > > > line?)? I have wondered about using the thick auto fuel lines Vs the > > clear > > ________________________________________________________________________________
Date: Jul 21, 2002
From: tom sabean <sabean(at)ns.sympatico.ca>
Subject: Mark111Xtra Dual Controls
Having a problem trying to figure out how the front of the elevator push-pull tube is attached to the dual control pivot. The Mark111Xtra plans show it attached to the left side(looking forward) on one page and on the right side on another page. They also show it connected with either an AN5-10A bolt on one page and on another page show an AN5-15A. Yet another page shows an AN5-16A bolt. Anybody know what the correct setup is? Thanks, Tom Sabean ________________________________________________________________________________
From: "Guy Swenson" <guys(at)rrt.net>
Subject: Re: Mark111Xtra Dual Controls
Date: Jul 21, 2002
> They also show it connected with either an AN5-10A bolt on one page and > on another page show an AN5-15A. Yet another page shows an AN5-16A bolt. Tom, I mounted mine on the right side of the of the dual control pivot. I cut 2 pieces of 4130 tubing approx. 3/8 long and large enough diameter to slide over the AN5 bolt to use as a stand offs, so the push-pull tube would not bind against the control pivot or the elevator bellcrank (one on each end of the push-pull tube). Size the bolt length so only 1 to 2 threads extend from the Ny-lock nut once in place and tightened. I will send you pictures of my setup off list. Guy Swenson MK III Xtra ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 21, 2002
Subject: Re: Re carbs
Hi Boyd, I am interested in the carbs if they will work on a 503 Rotax like the ones I see advertised in the Ultralight Flying etc. Maybe CPS or one of the other dealers can tell us the differences, if they will work for us the same as their high alt. comp ones, if they need to be tweaked to fit or work and how. Anyone out there in KolbLand know anything about this that might help? Steve ________________________________________________________________________________
Date: Jul 21, 2002
From: Adriel Heisey <adrielh(at)earthlink.net>
Subject: 912S vibration
Hello john h, Jeremy, Richard, Lar, and others Thanks for the thoughtful replies, and the comments about my book--unexpected and appreciated. Jeremey, your story about your friend with the Rans S6 rang true with what I've exerienced, and I've heard something of the Lockwood/Rotax response through the grapevine here in AZ. Would you be willing to send me your buddy's email address so I could ask him about his experiences off-list? It looks like I may be facing a similar course. John, I'm curious if you or any of the other three 912S operators in your area happen to have the slipper clutch installed? I'm hearing that Lockwood and/or the NA Rotax distributor is recognizing there is a growing problem with a mid-range "buzz" in some 912S's without the clutch. If you don't have the clutch, then you must be one of the lucky ones ... I replaced my original 582 (1200 hours, four overhauls) in February as a condition of accepting an assignment to photograph the islands of Hawaii for National Geographic Magazine. After much discussion with Dennis Souder and Steve Beatty of Airscrew Performance, I decided to upgrade to a new 912S. Jim Hauck had done a fine and prescient job of reinforcing my main cage after a years-earlier tube-bending episode, so I augmented that by installing an internal sleeve and beefier H-section in the forward end of my fuselage tube. We all know that flying these homebuilts requires a curious mix of pluck and perspicacity. Putting on a new engine in an untested installation before a major mission two thousand miles from home was probably a little heavy on the pluck. (I did the conversion in a rented hangar in Hilo because the plane was already in Hawaii from a previous assignment when all this came about). I was lucky. Except for taking longer than I had hoped, there were no big problems and the early flights went without a hitch. Then, at around 20 hours (which is when I had the first cracked tube), I began to notice this subdued vibration at mid-range power settings when I'd unload the engine, as in pitching over to begin a descent or reducing throttle. Under the duress of the photo assignment, I mostly just tried to avoid it. But by the time I weathered the third cracked tube (and the assignment was finished), I was quite interested in tracking it down. I'm using the Ivoprop Medium Model for the 912S (what TNK sells in its 912 package), and I have it pitched to turn 5800 RPM at full throttle at 50mph (climb!). The buzz occurs from 3600 to 4100 RPM (approx). It is very distinct, but not at all severe. I would tend to think it is a problem unique to my installation except for these reports. I'm currently experimenting with changing the pitch of the prop to shift the buzz into a different range, and this is getting me by for now. I'm having to dig up all the original zeal I can find in myself for ultralight flying to overcome the discouragement of spending 15 grand for a "real" airplane engine and then running into this problem. I keep reminding myself that this is merely the downside of DIY aviation, and that the upside is still, in its best moments, unspeakable joy and freedom. Adriel ________________________________________________________________________________
Date: Jul 21, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: 912S vibration
Adriel/Gents: > John, I'm curious if you or any of the other three 912S operators in > your area happen to have the slipper clutch installed? I do not have the slip clutch installed in my 912S. I do not believe John Russell or the Woods Brothers have it either. I was having some unexplained vibration at cruise, but it proved to be a prop extension that was not machined as closely as it should have been. I still have an occasional episode with gear lash at start up, but since the new prop extension I have not had that problem either. Ronnie Smith of S. Mississippi Lt Aircraft and Eric Tucker both said I should have the gear box torsional vibration dampner (spring washers) snubbed up at 400 hours. I now have 365.5 hours on the engine. Eric is aware of my start up problems. Rotax was working on a heavier flywheel, but Eric didn't like it and I have heard nothing of it since then. Adriel, since the 912S, as well as the 912, are designed for 5500 rpm continuos, and 5800 rpm for 5 minutes (similar to military power settings), it doesn't do us any good to adjust the prop for 5800 rpm. I find that propping the aircraft to turn the redline of 5500 rpm at WOT straight and level flight gives the best climb and cruise performance. However, in your application with the 912S on a Twinstar, you are not looking for speed, but good climb and loiter capability. Good luck on your new assignment. A much different environment from the SW US. john h I'm hearing that > Lockwood and/or the NA Rotax distributor is recognizing there is a > growing problem with a mid-range "buzz" in some 912S's without the > clutch. If you don't have the clutch, then you must be one of the lucky > ones ... > > I replaced my original 582 (1200 hours, four overhauls) in February as a > condition of accepting an assignment to photograph the islands of Hawaii > for National Geographic Magazine. After much discussion with Dennis > Souder and Steve Beatty of Airscrew Performance, I decided to upgrade to > a new 912S. Jim Hauck had done a fine and prescient job of reinforcing > my main cage after a years-earlier tube-bending episode, so I augmented > that by installing an internal sleeve and beefier H-section in the > forward end of my fuselage tube. > > We all know that flying these homebuilts requires a curious mix of pluck > and perspicacity. Putting on a new engine in an untested installation > before a major mission two thousand miles from home was probably a > little heavy on the pluck. (I did the conversion in a rented hangar in > Hilo because the plane was already in Hawaii from a previous assignment > when all this came about). I was lucky. Except for taking longer than I > had hoped, there were no big problems and the early flights went without > a hitch. > > Then, at around 20 hours (which is when I had the first cracked tube), I > began to notice this subdued vibration at mid-range power settings when > I'd unload the engine, as in pitching over to begin a descent or > reducing throttle. Under the duress of the photo assignment, I mostly > just tried to avoid it. But by the time I weathered the third cracked > tube (and the assignment was finished), I was quite interested in > tracking it down. > > I'm using the Ivoprop Medium Model for the 912S (what TNK sells in its > 912 package), and I have it pitched to turn 5800 RPM at full throttle at > 50mph (climb!). The buzz occurs from 3600 to 4100 RPM (approx). It is > very distinct, but not at all severe. I would tend to think it is a > problem unique to my installation except for these reports. I'm > currently experimenting with changing the pitch of the prop to shift the > buzz into a different range, and this is getting me by for now. > > I'm having to dig up all the original zeal I can find in myself for > ultralight flying to overcome the discouragement of spending 15 grand > for a "real" airplane engine and then running into this problem. I keep > reminding myself that this is merely the downside of DIY aviation, and > that the upside is still, in its best moments, unspeakable joy and freedom. > > Adriel > ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 21, 2002
Subject: Re: FS to FS2 wing transformation
Thanks Larry, I will try and get some info from Ken about what he thought of, tried, and his conclusions. It is always nice to talk with someone who has already tried an idea, even when it doesn't work, you learn. Has anyone else out there tried this? The only way I see of getting into the air anytime in the near future is to come up with a way to stengthen the orig FS wing I have ($4 - 5,000 is not going to be avail for quite a while) but I do want to be safe at the same time. I am always open to suggestions, but please refrain from the "lighten everything up" comments, there are other considerations and while that is an easy answer, it not help me at this time. Ken, If you read this will you please e-mail me and go over this with me? If we do this thru the list site, others considering this and others in the future who want to do the same thing can study the pros and cons we come up with or you can e-mail me off the list if you want to keep it private Anyone have Kens e-mail address, in case he doesn't read the list for a while? Steve ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 21, 2002
Subject: Re: FS to FS2 wing transformation
Woody, Thanks for the feedback on the wing. I like the idea of using a foam stiffener along with any and all other ideas, only not just in the spars but throughout the entire wing, if I can figure out a way to it without distorting everything. Flotation in the event of a water landing appeals to me as I intend to put the FS on floats eventually and this would cover both the increase strength requirements and the booboo factor of a water landing. My thought had been that if I could find a non-expanding injectable foam that would harden like a styrofoam or the insulation foam you mentioned, a small hole in each area of the wing would allow easy injection. I was thinking of running a carbonfiber inner core tube or beam of some sort thru the spars to stiffen and strengthen them and use the foam injection to secure them in place. I don't think that would add much weight. A while back I read about one of the other kit planes (I don't remember which one ) that was using a stiffening foam in their fabric covered wings for flotation and strength. I wish I had kept the article so I could contact the company. Anyone remember reading about this? The plane also had folding wings and had two different wings that could be easily changed depending on how the pilot wanted to use the plane. I could sure use some feed back from all of you creative builders on this idea. Steve orig FS ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 21, 2002
Subject: Re: 912S vibration
Would adding the electric in-flight motor option to your IVO prop help you? It is basically a bolt on option and doesn't require major modifications to anything else. Pitch change at the push of a toggle and now there is an optional electric box that can be set and changed in flight to give you a "constant speed prop" at any rpm you want or turn it off and use the manual toggle to change the pitch. Steve ________________________________________________________________________________
From: Go5for4(at)aol.com
Date: Jul 21, 2002
Subject: Re: K.I.S.S
Well put and I for one have enjoyed the thread. Keep up the good stuff. Merle ============================================================= > While there is a bit of good natured back and forth on the site about the > needs and concerns of safety ideas like fuel tanks, back up fuel pumps > etc., > I do believe it is worth discussing and personally appreciate the feedback > and ideas. Aviation has advanced to the point it has because of just this > sort of discussion and for those of us relatively new to the sport there is > > much to learn and many compromises to consider. > > That said: > While agreeing that the KISS principle is a wonderful concept, I personally > > prefer to combine it with as much redundancy and prevention as I can > manage. > I have never said to myself (while in the middle of a "statistically > unusual" > event) "jeepers, I sure wish I didn't have that backup system that I'm now > using to prevent the doodoo from being any deeper than it is!" I have, > however, said to myself on several occasions " Man, if I make it through > this, I am going to cover my butt a little better before I do this again by > > __________". > > In a perfect world we would always be in perfect control and chutes would > never be needed or used and pulse fuel pumps would never fail and we would > always have that perfect site for a deadstick within glide range and radios > > would never fail and --- > > While we cannot prevent or prepare for all the things that can go wrong, > experience and the ill fortunes of others can give us an idea of how to > increase the odds in our favor. Statistically Unusual Events do happen, > even to Kolb pilots and it only takes one in a lifetime. > > Steve > ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 21, 2002
Subject: Re: FS to FS2 wing transformation
Hi Ken, I am in need of a FS2 wing GW. The wing kit that was for sale had already been sold so I am still trying to figure out a way to convert my orig FS to a FS2 wing without ending up a statistic. Larry wrote: String heavy wires from the wingtips to the wheel axles ?? :-) Seriously, I think you and Ken Korenek need to have a talk............he went thru exactly the same thing, very recently, and did a huge amount of research on it. He went ahead and built the new FS2 wings. What does that tell ya ?? Discouraging Lar. Woody responded: > >Hi all, > >I am in need of a stronger wing (I need to go from an orig FS GW to a FS2 GW) >and have just had the idea that there must be a way to strengthen the wing I >have (5 rib orig FS) instead of buying a new one and building that. $ is the >major issue (isn't it always?). Time for one of my rude and crude repairs ideas. Inject the front and rear spars with insulating foam. This will act like a composite aircraft and greatly increase the strength of the tube. Remember Burt Rutans designs are just foam with some fiberglass on top. Neither one really strong untill you laminate them together. Concentrate more on the inboard ribs. That is where the stress and strains are. Either remove the fabric from the first two ribs and add in a couple more ribs there or do like you were thinking and slit the fabric and slide in some wing batons and rivit them on. These ideas are just thought experiments and may not work in the real world. My thoughts go along these lines: I like the idea of using a foam stiffener along with any and all other ideas, only not just in the spars but throughout the entire wing, if I can figure out a way to it without distorting everything. Flotation in the event of a water landing appeals to me as I intend to put the FS on floats eventually and this would cover both the increase strength requirements and the booboo factor of a water landing. My thought had been that if I could find a non-expanding injectable foam that would harden like a styrofoam or the insulation foam you mentioned, a small hole in each area of the wing would allow easy injection. I was thinking of running a carbonfiber inner core tube or beam of some sort thru the spars to stiffen and strengthen them and use the foam injection to secure them in place. I don't think that would add much weight. Can you give me an idea of what you went through, what did and didn't work out and why you went ahead and built the new wing instead of doing a conversion? Steve ________________________________________________________________________________
Date: Jul 21, 2002
From: Ken Korenek <ken-foi(at)attbi.com>
Subject: FS to FS2 wing transformation
Steve, I understand the conundrum you face. I understand the desire to fix what you have. I was there last April. What's worse, I had just bought a "pig in a poke." I had just paid top dollar for a FireStar II conversion that turned out to be a plain old FireStar I. I had lengthy dialog with all the "heavy hitters" like Dennis Souder, John Hauck, Ray Brown, et al. The conclusion? You cannot make a silk purse out of a sow's ear. There is no reasonable way to turn a 5 rib, 535 pound gross weight FS I wing into a 725 pound gross weight wing. Period. First of all, do you have .028 or .035 thick wall leading and trailing edge tubes? You can measure the leading edge wall in the gap area between the wings. If you have .028, you're even farther from the goal. Even if you have the .035 wall, it is the spreading of the load over the length of the spar by the number of ribs that determines the gross weight capacity of a wing. There is some controversy over the exact failure process, but the failure mode in an overloaded wing failure is column buckling of the forward section of the main rib. The forward sections of the rib fold up or over sideways, and then go over the top of the wing. At that point, all you can do is pull the chute as you are going down. Whoever is fueling your hopes and dreams with talk of filling the spar and leading edges with some sort of foam is doing you a disservice. Foam is nothing but air bubbles in some sort of medium. You mentioned a "foam stiffener." That is an oxy-moron. There is no such thing as a "foam stiffener." Foam is not stiff. Not one that you could find, afford, or install properly. Composit airplanes use some fillers, but not the kind of foam you talk about here. Someone wrote to you: "Remember Burt Rutans designs are just foam with some fiberglass on top. Neither one really strong until you laminate them together." The only "foam" Burt Rutan uses is in his throw away coffee cups. Rutan's designs are highly engineered composites made of multiple layers of epoxy impregnated kevlar and other carbon-fiber weaves. They are laid with the weaves going in predetermined directions in specific layers. They are then heated at specific temperatures for specific periods of time at specific levels of vacuum. Not something you can do in your garage. Rest assured that he doesn't take a can of Home Depot insulating foam, squirt it between two pieces of fiberglass, stick it on an airplane and then go fly around the world. The problem lies in the failure of the 5/16 main rib tubing, not the spar or leading/trailing edges. So, if you could find something that would structurally strengthen aluminum tubing by "filling" it, you would need to fill the ribs, not the spar/leading/trailing edges. Then, the failure point goes to the rivets that hold the ribs together. When you ry to patch up something that is not designed for the loads, you chase the failure from one place to another. You can not just add two ribs and respace the rest. The damage you would do would be extremely detrimental and all the holes left in the spar would weaken it severely, not to mention the TONS of work this would involve- removing all the fabric, drilling out hundreds of rivets, respacing, redrilling for the new rivets, pulling the new rivets, and recovering/repainting the wings. And, there is no way you could drill out all those rivets without wallowing out the holes, making the rivets less effective. Even if you did all that, considering the detriment of the scratches and damage, the oversize holes, etc, you could still not be sure that you increased the gw to the full 725 pounds. The only way to be sure is to start with new materials and build accordingly. By the time you uncover, drill out rivets, respace, redrill, pull all the rivets, apply fabric, and paint, you would have invested as much, if not more time than a new build. I think you'd only save 1/3 to 1/2 the cost. I looked into all this with input from the guys mentioned above- (except the foam part- foam is just a non structural filler.) and I determined that a new build was the fastest, cheapest, most direct way to get me back in the air- safely. I couldn't find a way to increase the gross weight capacity of my 5 rib wings to accomodate my 711 pound flying weight efficiently or effectively and still be sure of the structural integrity. I would forever be worried about the leading edges rolling over the wing every time I hit a thermal. I've been there, Steve. I know how hard the decision is. But, there is only one decision you can make and assure your safety in the air. What is your life worth? How lucky are you? I ask that because that is what you will be relying on HEAVILY if you do anything other than a legitimate 7 rib wing. I can also tell you how satisfying and comforting the feeling of having wings rated for the gross weight you are carrying is... If I was doing this all over again, I would consider selling my FS I and buying a new plane that started life as an FS II and not one that was "converted." There are some bargains on Barnstormers. My fat fingers are binding up from all the typing. Call me (817-483-8054) if you want to discuss this further. Oh, before I forget, you have to replace the gear legs as well. FS I has legs that are 1.125 diameter at the top and you have to go to 1.250 diameter legs. ********************* Ken W. Korenek ken-foi(at)attbi.com Kolb FireStar II, "My Mistress" Back in the Air !! Rotax 503, Oil Injected 3 Blade Powerfin http://home.attbi.com/~KolbraPilot/TX_files/image003.jpg Six Chuter SR7-XL, "Elmo" Powered Parachute Rotax 582, Oil Injected 3 Blade PowerFin 4906 Oak Springs Drive Arlington, Texas 76016 817-572-6832 voice 817-572-6842 fax 817-657-6500 cell 817-483-8054 home ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 21, 2002
Subject: Re: FS to FS2 wing transformation
Thanks Ken. As much as it breaks my heart to think of having to wait a couple more years to get back in the air, it looks as though reality is rearing its ugly head once again. ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: FS to FS2 wing transformation
Date: Jul 21, 2002
> Someone wrote to you: "Remember Burt Rutans designs are just foam with some > fiberglass on top. Neither one really strong until you laminate them together." > > The only "foam" Burt Rutan uses is in his throw away coffee cups. Rutan's > designs are highly engineered composites made of multiple layers of epoxy > impregnated kevlar and other carbon-fiber weaves. They are laid with the weaves > going in predetermined directions in specific layers. They are then heated at > specific temperatures for specific periods of time at specific levels of vacuum. > Not something you can do in your garage. > > Rest assured that he doesn't take a can of Home Depot insulating foam, squirt it > between two pieces of fiberglass, stick it on an airplane and then go fly around > the world. Ken how old are you? Burt Rutan became famous when her flew to Oshkosh 1975 in the Vari-EZ... a plane that was made by cutting foam slabs to shape with a hot wire cutter and then laying up glass on the surface. Since then thousands of ez's have been built and flown by guys in there garages. as far as everything else you said... your exactly right, there is no practical way to strengthen the wing, especially injecting it with foam. the foam core in composite parts is used to hold the fiberglass skins in position, but it has very little strength. Sure it would help support the leading edge and keep the ribs in column, but it would not increase the strength of the robs, which is the problem. if your not a structural engineer this is NOT a good place to be messing around. Topher ________________________________________________________________________________
Date: Jul 21, 2002
From: Ken Korenek <ken-foi(at)attbi.com>
Subject: FS to FS2 wing transformation
Christopher Armstrong wrote: > > Ken how old are you? Burt Rutan became famous when her flew to Oshkosh 1975 > in the Vari-EZ... a plane that was made by cutting foam slabs to shape with > a hot wire cutter and then laying up glass on the surface. Since then > thousands of ez's have been built and flown by guys in there garages. I'm in my late 40's. I'm an aerospace engineer and am well versed on the composits used in aircraft today. I am not familiar with what Rutan did in the 70's, but I doubt that he's using cut styrofoam today. Starting with a slab of foam and laminating skins is one thing, adding it to an existing Kolb is another. Injecting a Kolb wing with a foaming substance will do nothing but distort the soft skins ruining the airfoil shapes and add nothing but weight and a corrosive atmosphere. What is your background? You have some impressive postings and are well respected on the list. I suspect that you are an engineer yourself. This is off list- I sent it to your address so that we can keep a bit of anonymity. ********************* Ken W. Korenek ken-foi(at)attbi.com Kolb FireStar II, "My Mistress" Back in the Air !! Rotax 503, Oil Injected 3 Blade Powerfin http://home.attbi.com/~KolbraPilot/TX_files/image003.jpg Six Chuter SR7-XL Powered Parachute Rotax 582, Oil Injected 3 Blade PowerFin 4906 Oak Springs Drive Arlington, Texas 76016 817-572-6832 voice 817-572-6842 fax 817-657-6500 cell 817-483-8054 home ________________________________________________________________________________
Date: Jul 21, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: FS to FS2 wing transformation
> >Whoever is fueling your hopes and dreams with talk of filling the spar and >leading >edges with some sort of foam is doing you a disservice. Foam is nothing >but air >bubbles in some sort of medium. Since that was my statement I will back it up and say that you would double the strength of the tube by filling it with foam. >Someone wrote to you: "Remember Burt Rutans designs are just foam with some >fiberglass on top. Neither one really strong until you laminate them >together." > >The only "foam" Burt Rutan uses is in his throw away coffee cups. Rutan's >designs are highly engineered composites made of multiple layers of epoxy >impregnated kevlar and other carbon-fiber weaves. > >Rest assured that he doesn't take a can of Home Depot insulating foam, >squirt it >between two pieces of fiberglass, stick it on an airplane and then go fly >around >the world. Sorry but you are wrong. You can go down to Home Depot and buy the blue Styrofoam used on some of the structural parts of his aircraft. Not a lot of kevlar or carbon fiber in his early designs either Ask any Long eze or vari eze builder. I have a dragonfly built mostly of the blue Styrofoam. Yes how you layer the fabric is important but the foam core gives it the strength. ________________________________________________________________________________
From: "George Bass" <George_Bass_0(at)hotmail.com>
Subject: Re: FS to FS2 wing transformation
Date: Jul 21, 2002
Not that I have any real knowledge here, but, it might be better for you to think about the prossibility of SELLING the Firestar I and using the money toward a Firestar II. Very often there are some pretty good 'deals' around. My suggestion is to check EBAY, BARNSTORMERS, any and all newsletters related to the subject, for ads, & the Homebuilt Homepage, and a few others. At the very least, these sites will give you more information & could even lead you to a plane that you can fly the way you want, and do it safely. A couple of links might be: 1. http://www.aircraftsuper-market.com/acsm.html 2. http://www.ultralightnews.com/classifieds/4sale.html 3. http://www.ultralighthomepage.com (then go to the for sale section) 4. http://www.4sale.bc.ca/ultralig.htm Good luck, I sincerely hope you are successful George ________________________________________________________________________________
Date: Jul 21, 2002
From: Ken Korenek <ken-foi(at)attbi.com>
Subject: FS to FS2 wing transformation
Steve, Consider selling your FS I and buying an FS II. That's the direction I would go today. I enjoyed the building, it took away the fear of building that I did have, but it does burn up some time and cash. I spent around $5500 on the wing kit, a few tools and the Poly Fiber covering and paint. Took me 335 hours from first hole to last coat. I'd definately look into the "trade up" option. This is off list. Ken ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 21, 2002
Subject: Re: FS to FS2 wing transformation
In a message dated 7/21/02 11:14:13 PM Eastern Daylight Time, ken-foi(at)attbi.com writes: > This is off list. > > > Ken > > > No, it's not......... Shack SC ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 22, 2002
Subject: Re: FS to FS2 wing transformation
Ken and group, Other than the wing/GW factor what is the advantage of the FS2 over the orig FS? Are there any other structural weaknesses in the orig FS that have been improved or strenghtened on the FS2? What would be the advantage of building another FS (wing excepted - that having to be built in either case) instead of just using what I have and adding the new wing? I have not read of any other areas that have ever failed on the orig FS or any other problems associated with it. Something else I should know? I have been told that with the orig FS wing there is no need to consider adding ailron counter weights due to the larger full span vs the FS2 wing that does use them for flutter control at VNE. Any info on this? Steve ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: FS to FS2 wing transformation
Date: Jul 21, 2002
The only one (homebuilt) I can think of off-hand that has 2 wings available for it is the Europa, and it IS a composite plane, which would make it reasonable to suppose they'd come up with a composite solution to a problem. ( I almost bought their kit, but my aversion to solvents is well documented. It were a little (???) spendy too, for alla that. ) Gogittum Lar. Larry Bourne Palm Springs, Ca. Kolb Mk III - " Vamoose" http://www.gogittum.com ----- Original Message ----- From: <SR3SA2L1(at)aol.com> Subject: Re: Kolb-List: Re: FS to FS2 wing transformation > > Woody, > > Thanks for the feedback on the wing. I like the idea of using a foam > stiffener along with any and all other ideas, only not just in the spars but > throughout the entire wing, if I can figure out a way to it without > distorting everything. Flotation in the event of a water landing appeals to > me as I intend to put the FS on floats eventually and this would cover both > the increase strength requirements and the booboo factor of a water landing. > My thought had been that if I could find a non-expanding injectable foam that > would harden like a styrofoam or the insulation foam you mentioned, a small > hole in each area of the wing would allow easy injection. I was thinking of > running a carbonfiber inner core tube or beam of some sort thru the spars to > stiffen and strengthen them and use the foam injection to secure them in > place. I don't think that would add much weight. > > A while back I read about one of the other kit planes (I don't remember which > one ) that was using a stiffening foam in their fabric covered wings for > flotation and strength. I wish I had kept the article so I could contact the > company. Anyone remember reading about this? The plane also had folding > wings and had two different wings that could be easily changed depending on > how the pilot wanted to use the plane. > > I could sure use some feed back from all of you creative builders on this > idea. > > Steve > orig FS > > ________________________________________________________________________________
From: "TopGun" <TopGunPI(at)worldnet.att.net>
Subject: Re: FS to FS2 wing transformation
Date: Jul 22, 2002
I've just completed the installation of floats on a FS II , it's a lot of work , so rather than gamble , go with the FS II wings , you'll at least be able to keep flying during the conversion . John SE Ma. topgunpi(at)att.net----- Original Message ----- From: <SR3SA2L1(at)aol.com> Subject: Re: Kolb-List: Re: FS to FS2 wing transformation > > Hi Ken, > > I am in need of a FS2 wing GW. The wing kit that was for sale had already > been sold so I am still trying to figure out a way to convert my orig FS to a > FS2 wing without ending up a statistic. > > Larry wrote: > String heavy wires from the wingtips to the wheel axles ?? :-) > Seriously, I think you and Ken Korenek need to have a talk............he > went thru exactly the same thing, very recently, and did a huge amount of > research on it. He went ahead and built the new FS2 wings. What does that > tell ya ?? Discouraging Lar. > > > Woody responded: > > > > > >Hi all, > > > >I am in need of a stronger wing (I need to go from an orig FS GW to a FS2 GW) > >and have just had the idea that there must be a way to strengthen the wing I > >have (5 rib orig FS) instead of buying a new one and building that. $ is the > >major issue (isn't it always?). > > > Time for one of my rude and crude repairs ideas. Inject the front and > rear spars with insulating foam. This will act like a composite aircraft > and greatly increase the strength of the tube. Remember Burt Rutans > designs are just foam with some fiberglass on top. Neither one really > strong untill you laminate them together. Concentrate more on the inboard > ribs. That is where the stress and strains are. Either remove the fabric > from the first two ribs and add in a couple more ribs there or do like you > were thinking and slit the fabric and slide in some wing batons and rivit > them on. > These ideas are just thought experiments and may not work in the real > world. > > > My thoughts go along these lines: > I like the idea of using a foam stiffener along with any and all other > ideas, only not just in the spars but throughout the entire wing, if I can > figure out a way to it without distorting everything. Flotation in the event > of a water landing appeals to me as I intend to put the FS on floats > eventually and this would cover both the increase strength requirements and > the booboo factor of a water landing. My thought had been that if I could > find a non-expanding injectable foam that would harden like a styrofoam or > the insulation foam you mentioned, a small hole in each area of the wing > would allow easy injection. I was thinking of running a carbonfiber inner > core tube or beam of some sort thru the spars to stiffen and strengthen them > and use the foam injection to secure them in place. I don't think that would > add much weight. > > Can you give me an idea of what you went through, what did and didn't work > out and why you went ahead and built the new wing instead of doing a > conversion? > > Steve > > ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: FS to FS2 wing transformation
> I have been told that with the orig FS wing there is no need to consider > adding ailron counter weights due to the larger full span vs the FS2 wing > that does use them for flutter control at VNE. > Steve Steve/Gang: Any unbalanced aileron has the probablility to flutter. It does not necessarily have to be at VNE. However my experience with flutter in the Ultrastar, Original Firestar, and the Mark III was in the higher speed realm, usually triggered by turbulence, but not necessarily. Counterbalance weights cured the problem in the Mark III. Never had them on my US and FS. john h ________________________________________________________________________________
Date: Jul 22, 2002
From: dale seitzer <dalemseitzer(at)yahoo.com>
Subject: Don't sell that Original Firestar
The original Firestar is lighter and faster (with identical engines) than a Firestar II. They handle great and are tough easy flying planes. The control mixers are better on the originals. Yea, you can't put a 503 on the original but the 447 and an Ivo prop will keep up to any Firestar II and the 503 and the 447 uses much less fuel. If you want the jump seat then get the Firestar II but for pure ultralight fun the original can't be beat. Dale Seitzer http://health.yahoo.com ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: FS to FS2 wing transformation
Date: Jul 22, 2002
----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> Subject: Re: Kolb-List: FS to FS2 wing transformation > > > > I have been told that with the orig FS wing there is no need to consider > > adding ailron counter weights due to the larger full span vs the FS2 wing > > that does use them for flutter control at VNE. > > Steve > > Steve/Gang: > > Any unbalanced aileron has the probablility to flutter. It > does not necessarily have to be at VNE. However my > experience with flutter in the Ultrastar, Original Firestar, > and the Mark III was in the higher speed realm, usually > triggered by turbulence, but not necessarily. > > Counterbalance weights cured the problem in the Mark III. > Never had them on my US and FS. > > john h It would actually be a reason to set VNE where you set it. Even a well balanced control surface can flutter... being balanced is a way to increase the flutter speed and helps reduce the inertial forces that drive flutter. but the other driving forces of aero and structural deflection can still get you. the real reason that the FSI didn't flutter is because they are slower, so the forces involved were smaller. being full span doesn't necessarily help or hurt. Topher ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: FS to FS2 wing transformation
Date: Jul 22, 2002
----- Original Message ----- From: "John Hauck" <hawk36(at)mindspring.com> > Any unbalanced aileron has the probablility to flutter. It > does not necessarily have to be at VNE. I'm considering the installation of dual sticks in my Mark 3. Can the extra enertia generated due to the extra mass in the aeleron control system under flutter conditions add to the flutter amplitude or increase the chances of a control linkage break? It would be nice to have the dual sticks as my brother flys with me. However I know that keeping it simple is best....Kirk ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: FS to FS2 wing transformation
Date: Jul 22, 2002
----- Original Message ----- From: "Ken Korenek" <ken-foi(at)attbi.com> Subject: Re: Kolb-List: FS to FS2 wing transformation > > Woody wrote: > > > > > Since that was my statement I will back it up and say that you would > > double the strength of the tube by filling it with foam. depends on what you mean by strength. for tubing you have bending as a spar, shear across the cross section, compression and tension across the cross section and compression and tension along the length. adding foam would increase the bending strength and compression in cross section and length of the tube by increasing the resistance to buckling. it would do nearly nothing for shear or tension in any direction. in our application the spar tubes are used almost entirely in bending and compression inboard of the lift strut, so they would be improved by filling with foam. the ribs are trusses which put all the members in pure tension or compression, so ~half the tubes would be helped by being filled with foam. Filling the whole wing with foam would support the ribs externally but with a material that is not good at taking concentrated loads, so when a rib tried to fail the little tubes would just tear through the foam. plus at 2 pounds per cubic foot your talking about 2*24X4X.7/2=~70 pounds of foam... good idea? Topher ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: FS to FS2 wing transformation
the real reason that the FSI didn't flutter is because they are > slower, so the forces involved were smaller. being full span doesn't > necessarily help or hurt. > > Topher Topher/Gang: On the contrary, Kolb ailerons flutter. The reason mine were so susceptible was weight of the aileron. I always went heavy on the dope and paint. The increased unbalanced weight and speed coupled with rough air set the stage for flutter. Extreme flutter, which can get you in a split second, is a terrifying experience. The control stick is immediately snatched out of your hand and will beat you to death if you do not get the airspeed reduced in a hurry. Been there and done that more than once. Slow learner back in the early days. :-( john h ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: FS to FS2 wing transformation
> I'm considering the installation of dual sticks in my Mark 3. Can the extra > enertia generated due to the extra mass in the aeleron control system under > flutter conditions add to the flutter amplitude or increase the chances of a > control linkage break? Kirk Kirk/Gang: I am not an engineer. I learned a little by experimenting, flying long hours, and getting caught up in some bad situations. Install counterbalance weights and forget flutter problem. Plagued with flutter the first couple hundred hours in my MK III. Installed counterbalance weights. No inclination of flutter the last 1500+ hours in all kinds of different flying situations. john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Flutter
Date: Jul 22, 2002
Are the Kolb ailerons any more prone to flutter due to the long control tube vs the cable controlled types of ailerons? Kirk ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Flutter
> Are the Kolb ailerons any more prone to flutter due to the long control > tube vs the cable controlled types of ailerons? Kirk Kirk/Gents: Early on with the airleron flutter problem I thought it was caused by loose rod end bearings, slop in bushings, etc. When I got to the MK III I was changing rod ends every 25 hours attempting prevent entry into flutter. Extremely tight control linkage without balance weights helped a "little". After counter balance weights on the Mark III, as I explained in the previous msg ref flutter, there has been no flutter. john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Flutter
Date: Jul 22, 2002
> Kirk/Gents: > > Early on with the airleron flutter problem I thought it was > caused by loose rod end bearings, slop in bushings, etc. > When I got to the MK III I was changing rod ends every 25 > hours attempting prevent entry into flutter. Extremely > tight control linkage without balance weights helped a > "little". After counter balance weights on the Mark III, as > I explained in the previous msg ref flutter, there has been > no flutter. > > john h I'd like to see some pics of how you did that. Kirk ________________________________________________________________________________
Date: Jul 22, 2002
Subject: Re: Flutter
From: ul15rhb(at)juno.com
Are the Kolb ailerons any more prone to flutter due to the long control tube vs the cable controlled types of ailerons? Kirk Kirk and others, The Original Firestar never had counterbalancers on the ailerons and I have never had a problem with flutter. This is not to say that I will never have a problem, but the difference between the Original Firestar and other models is the full-span ailerons AND the dual bell crank linkage system that is not on the new models. Ralph Burlingame Original Firestar 15 years flying it ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Re: FS to FS2 wing transformation
Date: Jul 22, 2002
-----> > Topher > > Topher/Gang: > > On the contrary, Kolb ailerons flutter. The reason mine > were so susceptible was weight of the aileron. I always > went heavy on the dope and paint. The increased unbalanced > weight and speed coupled with rough air set the stage for > flutter. Was that in a FS I staying below 80 mph? I havent heard of a FSI that fluttered below 80. I know the FS II and the MK III will flutter above 80 without the balances and I wont be flying my plane (FSII) without them. ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: shakin stick
BB/Gents: Counter balance weights for ailerons are like ballistic recovery parachutes. We all do not need them. All of us that have them will never use them, but..............when you need that sucker, if you don't have it........kiss your behind goodbye. > Does TNK include them or recommend them in a new mkIII kit? I don't know, but you can purchase them from Kolb. There are instructions in the archives on how to install after the fabric in on the aileron, doped and painted. In fact, that is the way I prefer to do mine, and that's the way I did mine. > Should a new bird builder just see how it goes and add them as > necessary? I'll answer that question with a question. Do you need a BRS? Would you go fly first to see if you needed one? Will a low power combo be more likely to avoid the > problem? and finally is there a way to create balances that don't > look too ugly? -BB Airspeed and turbulence usually trigger aileron flutter in a Kolb. I do not think they look ugly. Been on my airplane the last 8 years. Take 'em or leave 'em. It is your choice. john h ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: FS to FS2 wing transformation
> Was that in a FS I staying below 80 mph? Topher: I don't have personal experience with the FSI, but the US, Original FS, and the Mark III will flutter and not necessarily above 80 mph. When the right conditions are met, whether it is 60, 70, 80, or 90 mph, they will flutter. My recommendation and what I do is fly with balanced ailerons. No matter how sloppy my control linkage gets, no matter what the airspeed and turbulence, I do not get into flutter. john h ________________________________________________________________________________
From: "Richard Harris" <rharris@magnolia-net.com>
Subject: Re: FS to FS2 wing transformation
Date: Jul 22, 2002
You guys are just messing around, RIGHT? Richard Harris MK3 N912RH Arkansas ----- Original Message ----- From: <HShack(at)aol.com> Subject: Re: Kolb-List: FS to FS2 wing transformation > > In a message dated 7/21/02 11:14:13 PM Eastern Daylight Time, > ken-foi(at)attbi.com writes: > > > > This is off list. > > > > > > Ken > > > > > > > > No, it's not......... > Shack > SC > > > > > > ________________________________________________________________________________
Date: Jul 22, 2002
From: "Gary r. voigt" <johndeereantique(at)uswest.net>
Subject: oshkosh
Fellow flyers, i will be at the air show on thur. this year. i would like to meet some of you guys, i know i will find john h. in the morning getting his coffee at the ul barn. i will probably have to buy a kolb hat or something to be spotted, or maybe i will just wear my john deere hat, can't miss that. let me know if you are going to meet at a particular place and time. i have a lot of stuff to puchase and will be on the run thur. morning. thanks, Gary r. voigt ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)pa.net>
Subject: Re: Don't sell that Original Firestar
Date: Jul 22, 2002
I agree ... the original FireStars were and ... still are delightful handling aircraft - not that they couldn't be spoiled by adding too much weight. But if kept light, they were almost magic. Dennis ----- Original Message ----- From: "dale seitzer" <dalemseitzer(at)yahoo.com> Subject: Kolb-List: Don't sell that Original Firestar > > The original Firestar is lighter and faster (with > identical engines) than a Firestar II. They handle > great and are tough easy flying planes. The control > mixers are better on the originals. Yea, you can't > put a 503 on the original but the 447 and an Ivo prop > will keep up to any Firestar II and the 503 and the > 447 uses much less fuel. If you want the jump seat > then get the Firestar II but for pure ultralight fun > the original can't be beat. > > Dale Seitzer > > http://health.yahoo.com > > ________________________________________________________________________________
From: "Jeffrey Jones" <jeffrey.jones(at)fuse.net>
Subject: Wanted: Mark III
Date: Jul 22, 2002
I am in the market for a Mark III. If you know of or have one for sale, please contact me off the list. Considering completed or uncompleted. Jeff Burlington KY jeffrey.jones(at)fuse.net ________________________________________________________________________________
Date: Jul 22, 2002
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: shakin stick
Before I put my aileron counterweights on, as the speed got into the upper 80's, I could look out and watch the right aileron start to buzz. Couldn't feel it in the stick, but looking out there and watching it buzz was like watching a loathsome thing. The point is, the buzz started before I was obvious at the stick. If I had not been looking; if I had waited for the stick to give me a heads up, ... Balance the ailerons. Over. Richard Pike MKIII N420P (420ldPoops) --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
Date: Jul 22, 2002
From: Woody <duesouth(at)govital.net>
Subject: Re: FS to FS2 wing transformation
> >You witnessed a test or have data to support? Column buckling or just "sag?" > >I take what you say at face value. I know that putting foam between two >pieces >of paper increases the strenght over paper. The strength of the paper >and the >strenght of the foam are in the same magnitude, so the two together are >stronger >than one. No tests but knowing that covering a piece of foam with one layer of glass either side makes an incredibly strong chunk of material I will assume (rightly or wrongly) that the same principle will be true in a round tube. The foam prevents the outer material from compressing or expanding while it is being bent. either fiberglass sheet or metal tube. I wish some one on the list had access to materials and equipment to determine this. Aircraft designer Bob Hovey used this foam filled method in some of his designs. ________________________________________________________________________________
Date: Jul 22, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: FS to FS2 wing transformation
Aircraft designer Bob Hovey used this foam filled method in > some of his designs. Hey Woody/Gents: Yep. And Bert Howland used foam ribs bordered with a sheet aluminum edge. In Bert's case the foam, it seems to me as a layman and not an engineer, is carrying the load in a much larger area than, say, a Kolb leading edge tube. When mine failed, it failed directly in the center of the rib bay where the top and bottom false ribs are drilled and riveted. Don't know how much strength the foam filled leading edge would contribute when it is being compressed in a very small area, like a knife edge. Anyhow, there is an appropriate way to do it, the way Homer intended it to be built. john h ________________________________________________________________________________
From: "Bill Weber" <bweber2(at)earthlink.net>
Subject: Non-Kolb: Challenger for Sale
Date: Jul 22, 2002
Hello, The guy in the hangar next to mine is selling his Challenger 1 to build a two place Titan. The people on this list probably won't be interested, but you might know someone who is. This is a very nice, clean plane. It is located at Camarillo airport in Southern California and has always been hangared. Stits covering Rotax 447 w low hours since rebuild Upholstered cockpit Flap-a-rons Built in I-com S200 GPS Electric start Strobes N-Numbered Other stuff to numerous to mention. He is selling for $12500 firm - a good price for this plane. I can send a picture by private email Cheers! Bill ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 23, 2002
Subject: Re: FS to FS2 wing transformation
Thanks for the info Dennis, the discussion about modifying the FS wing into a FS2 wing was brought up by me. I was hoping that I could modify mine to increase the GW up to the GW of a FS2. It is my understanding that the wing is the only thing that needs to be changed to do this. Is that correct? Are there any other concerns that I should be aware of? Based upon the feedback from the site, I have come to the conclusion that modifying the wing is not going to work and I am going to have to buy a FS2 wing to be able to handle an increase in GW with my orig FS. Do you know of a good used FS2 wing for sale - built or not? You also caution about added weight changing the flying charecteristics of the orig FS, can you elaborate on what I should expect if I fly at a FS2 GW (after changing to the FS2 wing). Thanks, Steve orig FS ________________________________________________________________________________
Date: Jul 23, 2002
From: b young <byoung(at)brigham.net>
Subject: Re:hac carbs
Hi Boyd, I am interested in the carbs if they will work on a 503 Rotax like the ones I see advertised in the Ultralight Flying etc. Maybe CPS or one of the other dealers can tell us the differences, if they will work for us the same as their high alt. comp ones, if they need to be tweaked to fit or work and how. Anyone out there in KolbLand know anything about this that might help? Steve ======================================= i have looked at the carbs and the only diference i can see from the ones on the 912 is that the float bowl screws on instead of the wire clip... and they are a bit smaller over all .... what size are the ends of the carb where it mounts into the manifold boot.... they originaly mounted into a rubber boot on the motorcycle... but i am not sure the size. i will check it out tommorow when i am out to the shop... boyd ________________________________________________________________________________
Date: Jul 23, 2002
From: b young <byoung(at)brigham.net>
Subject: Re: Kolb-List Digest: 42 Msgs - 07/21/02
Thanks Ken. As much as it breaks my heart to think of having to wait a couple more years to get back in the air, it looks as though reality is rearing its ugly head once again. ======================================= it seems you have a fs1 wing and want a fs2 wing....... well dont sit around for 2 years.... fly the plane as a fs1 till you can make the change..... boyd ________________________________________________________________________________
Date: Jul 22, 2002
Subject: [ John ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: John Subject: Firestar II on Floats in SE Ma. http://www.matronics.com/photoshare/TopGunPI@worldnet.att.net.07.22.2002/index.html -------------------------------------------- o EMAIL LIST PHOTO SHARE Share your files and photos with other List members simply by emailing the files to: pictures(at)matronics.com Please view the typical Share above and include the Description Text Fields as shown along with your submission of files and photos. o Main Photo Share Index: http://www.matronics.com/photoshare -------------------------------------------- ________________________________________________________________________________
Date: Jul 23, 2002
From: John Jung <jrjung(at)sgmmail.com>
Subject: Re: oshkosh
Gary, Someone suggested meeting at 2:00 PM, at the Kolb display. I will be there Wednesday through Friday. John Jung Firestar II U.P. of Michigan ________________________________________________________________________________
Date: Jul 23, 2002
From: Herb Gearheart <herbgh(at)nctc.com>
Subject: Re: Kolb-List Digest: 42 Msgs - 07/21/02
I would surely like to own a Fire Star 1. Herb in Ky b young wrote: > > > Thanks Ken. As much as it breaks my heart to think of > having to wait a > couple more years to get back in the air, it looks as though > reality is > rearing its ugly head once again. > ======================================= > > it seems you have a fs1 wing and want a fs2 wing....... > well dont sit around for 2 years.... fly the plane as a fs1 > till you can make the change..... > > boyd > ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Jul 23, 2002
Subject: Re: Shackmania.....
In a message dated 7/21/02 12:06:59 AM Eastern Daylight Time, HShack(at)aol.com writes: << > Well....Mike....I'm confused....you're from West Virginia and the other one > is from Alabama...er...what?...and are you related...er..all I wannano is > what's goin on here? Well, I guess you're not related and my presumptions > are > Howard is from SC. Mike & I aren't related [far as I know]. But we both are handsome devils. Howard Shackleford FS I SC >> ok ok ok.....so now I know that you two are different and purdy....probably smart too....well, ...er...maybe, my imp has gone too far there.... I went flyin a coupla days ago in "By George" the Firestar... after my son shot 6 perfect landings for the first time in his life and he went home. He's 32 but I still see him as a lil one and he says things that I still think are cute. I asked him what he felt of his achievement ...thinking that he would have bombarded me with superlatives....but instead he let me know that he was "scared of the jiggles up there" ...seemed like he would lose control sometimes. Said he would speed up to "punch through them". (the Jiggles). I was proud of him for reaching such a conclusion, but I told him that I usually slow down when smitten by the "jiggles" if I have a lot of altitude and am flying around 50mph. But I do as he suggested if close to the ground. Well, I considered that episode a success so he left and I went flying myself and found myself at 1200' and experiencing the Jiggles too. ....well, I'm an ol glider pilot and thought that they might actually be thermals ...so I went into glider mode by turning into the raised wing and sho nuff, I gained 50 feet...then 100, kept turning and found 200, then 300 ft gain. I cut the engine back to idle 2500 RPM and found the altitude had gone to 1700 ft....now I was absorbed and totally in glider mode and noticed that ol kolb was sitting on a column of air and going up like an elevator...I took my eyes off the altimeter for just a coupla seconds while still turning really very tightly although with very little bank and was amazed to see the ground disappearing in the mist of OHIO!...gimme a break, nobody soars in Ohio...do they? I looked around for the tell tale forming cumulus and found none, only some streaks of clouds ....looked almost like streets...and didn't even see any birds....ie, I was on my own. Well, I stuck with it and finally got up to 4000 ft from the original 1200 in about 15 minutes. Finally looking down from there brought the ol lonely feeling I get when I'm way up, away from civilization, so I came down somewhat pronto. 1 It is almost impossible to find a thermal in Ohio where I live by the normal means 2 The ground temperature was 94 so the "cold" temperature at 3000 and up was chilly but nice 3 I had almost forgotten what it was like to soar....very nice indeed!! George Randolph...the ol glider pilot from NM where the thermals bounce sand off the bottom of your wings ________________________________________________________________________________
Date: Jul 23, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel lines
Kirk, Understand your concern for safety but there a couple other things you need to accept. Complexity increases the likelihood of failure. This has been proven by owners and builders trying to add redundancy and creating other failure points. I heard of several people that added redundant fuel pumps and then had engine outs right afterwards and ended up busting there airplanes. KISS is still the best method and has been time proven. The other thing is weight, keep it light, adding more junk increases weight which increases your stall speed. In cases of impact the lighter and the slower, the better. Most incidents happen from people trying to re-engineer a time proven design. Build it to plans and go fly. The most dangerous part of flying it is the drive to and from the airport. Ralph's post says it as it is. Listen to the man. jerryb > >It seems that the most likely situation in which a fuel line would >hemorage would be a crash in which it could be hooked and torn loose or >sliced open. In the case of being torn loose I'm not sure weather the >re-enforced hose or aluminum would be better. To resist a slicing action >aluminum would seem the best . Then there is the stainless steel which >is probably the best of the three. For the small amount used it may be >the best. However it can still be hooked. So routing would be important >. If it is torn loose in a crash, it would most likely be near the >engine. So fuel could still be pumping out and onto the hot engine. This >is the area I would be most concerned about. Maybe an impact detector >could shut off the fuel pump in that situation. ................Kirk > > ________________________________________________________________________________
Subject: "perfect" streamline definition???
From: "Jim Gerken" <gerken(at)us.ibm.com>
Date: Jul 23, 2002
07/23/2002 11:58:38 AM Topher, and interested others, a question... What is the easiest way to define/draw a "perfect" streamline shape. In other words, how should I start to draw the shape I want to use to build fairings around round objects like gear legs, etc? Is there an exact definition of the streamline, on-line or in a text somewhere? I do have access to a couple different drawing programs to actually draw or plot it out, no matter how complex or mathematical the definition is. I am assuming that once designed, it can be scaled up or down to fit whatever object you wish to cover, is that correct within reason (for objects found on our planes like 0.5" to a foot across)? Any ideas here? Thanks, Jim ________________________________________________________________________________
Date: Jul 23, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel lines
And how do you plumb it in, parallel or series, what about fuel pressure, pressure regulator, check valves, manifold, the complexity go on and on. A few of my most concerns are using rubber grommets in the bottom of a fuel tank, proper routing of the vent line, securely fastening the tank down with straps, not with bungee cords, and using a fragile "tee" in main fuel supply line to feed the hand primer. If that little 1/8" barb for the primer line breaks or cracks, your sucking air. The Tee needs to be of the metal variety or should utilize separate pickups. I'm installing a new tank - I made a tank manifold that has 3 tubes going into the tank. One is a 1/4" for the vent and ends just inside the tank, the other is a 1/4" tube going near the bottom where it has a slit cut into it to prevent fuel supply be shut off by debris being sucked flat against the end. The last is a 1/8" primer line down near the bottom for suppling the hand primer. This keeps the primer and the main fuel supply circuits separate. If some thing happens to the main supply line, you stand a chance of keeping the engine going using the hand primer to reach a safe landing area. It's been done before. jerryb > > > > If the crash is severe enough to ignite a fire, the crashed engine would > > be the fuel shut-off valve. > > >In the case of an electric booster pump? Kirk > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 23, 2002
-> Kirk, > Understand your concern for safety but there a couple other things you need > to accept. Complexity increases the likelihood of failure. This has been > proven by owners and builders trying to add redundancy and creating other > failure points. I heard of several people that added redundant fuel pumps > and then had engine outs right afterwards and ended up busting there > airplanes. KISS is still the best method and has been time proven. The > other thing is weight, keep it light, adding more junk increases weight > which increases your stall speed. In cases of impact the lighter and the > slower, the better. Most incidents happen from people trying to > re-engineer a time proven design. Build it to plans and go fly. The most > dangerous part of flying it is the drive to and from the airport. Ralph's > post says it as it is. Listen to the man. > jerryb > I understand your concern for wanting to set me straight. However I think you need to look at the reality of what I have stated as merely ideas and what you have projected as your view of who I am and what I'm trying to accomplish. Your opinions are no better nor worse than mine. There are only opinions. I put my opinions on the list for constructive analysis and critique. I resent personal criticism founded on false projections, a superior attitude, and a condescending tone. If you want to critique my ideas I welcome that. If you want to tell me what I need or don't need you can put it in the part of you where the sun don't shine . ............As far as KISS goes....put that on my ass. ________________________________________________________________________________
Date: Jul 23, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel lines
The one thing I have found that having clear lines is you can see if your getting bubbles in the fuel line which means an air leak. With all the connections using black hose you would never see it. jerryb > >John H. has recommended the neoprene auto fuel lines in the past, so I went >to them too. Not quite as sexy, but...........! ! ! Just last night , I >was talking to a friend on the phone, who's building an amphibian, and he's >got a strong fuel smell in the cockpit. He says the black fuel hose he >bought is "weeping" or "oozing" thru the rubber. Enuf to have melted the >adhesive on the aluminum duct tape he wrapped around it to try and stop the >smell. Anyone ever heard of this ?? What kind of black hose might he have >bought ?? He's.......uh.......a "thrifty" person, so it could be anything, >but I've never heard of this. I recommended he go to NAPA, and buy >"automotive neoprene fuel hose." Puzzled Lar. > >Larry Bourne >Palm Springs, Ca. >Kolb Mk III - " Vamoose" >http://www.gogittum.com > >----- Original Message ----- >From: <SR3SA2L1(at)aol.com> >To: >Subject: Re: Kolb-List: Fuel lines > > > > > > Hi Kirk, > > > > Is there any concern about the vibration factor with alum or stan. steel >fuel > > lines? How would you connect them to the carbs (with a piece of regular >fuel > > line?)? I have wondered about using the thick auto fuel lines Vs the >clear > > or blue ones we usually use. It seems you seldom hear of a problem with >auto > > fuel lines and they take more abuse than an ultralight would give them. >The > > only problem I have ever heard concern about is the possibility of the >inside > > flaking off and clogging up something downstream if they are not changed > > periodically (something we have to do with the clear stuff anyway). They >are > > thicker, have stronger pressure capability, less prone to UV degradation >and > > are more abrasion resistant. Why don't we see them used more often? > > > > Steve > > > > > > ________________________________________________________________________________
Date: Jul 23, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel lines
You bring up another interesting point. With the poly tanks, I have not noticed any condensation occurring resulting in water in the bottom of the tanks. Having owners a plane with metal tanks, I frequency found water when draining the sump. jerryb > >Steve/gang > > Another added benefit of metal tanks and lines is that they greatly >reduce the potential for a static charge igniting the fuel because it brings >the fuel closer to ground potential ( Aircraft ground) electrically. Very >difficult for a charge to build up this way..........one other reason I'm >not real fond of plastic tanks and lines....Kirk > > ________________________________________________________________________________
Date: Jul 23, 2002
Subject: modifications?
From: ul15rhb(at)juno.com
Kirk, Understand your concern for safety but there a couple other things you need to accept. Complexity increases the likelihood of failure. This has been proven by owners and builders trying to add redundancy and creating other failure points. I heard of several people that added redundant fuel pumps and then had engine outs right afterwards and ended up busting there airplanes. KISS is still the best method and has been time proven. The other thing is weight, keep it light, adding more junk increases weight which increases your stall speed. In cases of impact the lighter and the slower, the better. Most incidents happen from people trying to re-engineer a time proven design. Build it to plans and go fly. The most dangerous part of flying it is the drive to and from the airport. Ralph's post says it as it is. Listen to the man. jerryb Thanks Jerry, Homer Kolb and Dennis Souder made a fine light aircraft for simple safe flying. There is no need to make modifications. If a person builds the plane per plan and learns to fly it safely, he/she will have a fun plane to fly. I am living proof of that and there are many others on this list who have done the same. Ralph Burlingame Original Firestar 15 years flying it (I'm just an average guy who wanted to realize my dream of flying) ________________________________________________________________________________
Date: Jul 23, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel lines
John, I have heard there has been some experience of separation with premix being run thru the black hoses. Perhaps it brand associated but I recall it has been reported on UL list. May be like the blue tubing, the Brinks stuff is OK but don't run the other brands, they harden up in short order. jerryb > > The > > only problem I have ever heard concern about is the possibility of the > inside > > flaking off and clogging up something downstream if they are not changed > > periodically (something we have to do with the clear stuff > anyway). They are > > thicker, have stronger pressure capability, less prone to UV > degradation and > > are more abrasion resistant. Why don't we see them used more often? > > > > Steve > >Steve/Gang: > >I use it on my airplane. Good quality Gates heavy duty >neoprene fuel line does not come apart inside. I have used >in on my 351W powered ancient boat for years without >problem. Same same on my 32 year old Toyota Landcruiser. > >When I started out in ULs I used what was being used, >polyurethane fuel line. I used it for many years. It can >create many problems for me compared to neoprene. The >biggest advantage is it is almost immune to UV light. >Plastic line is extremely prone to UV damage. > >john h > > ________________________________________________________________________________
Date: Jul 23, 2002
From: jerryb <ulflyer(at)airmail.net>
Subject: Re: Fuel lines
> > >Actually risked my life in the name of freedom and the > > right to pursue our wonderful hobby and express our opinions freely as you > > have just done. :o) KIRK > >Kirk, >Were you drafted or did you volunteer? Not that it matters, Just wondering. > >As for the tank rupture, fuel line failure (due to vibration I guess) Are >you building a KOLB or a tank? do you plan on hitting alot of hard stuff?? > >Plastic, Aluminum, Tin, whatever you want to build your fuel tank out of, >can and will create static and can spark if not properly grounded to the >fueling vessel prior to beginning the refueling process. So simply making >your tank out of metal will not insure you wont have a fire. >Just for your information. All Snowmobiles manufactured today have plastic >fuel tanks. Usually about 10 gallons each and located right between your >legs! That puts it between you and the motor. > >I question if a Kolb is the right project for you. You seem to take issue >with almost all aspects of it's design from the control design (or lack of a >canard),the shody slip performance, the plastic fuel tanks, the fuel >lines, even the thrust line is wrong??? What gives??? Have you finished your >Mark III you started in 93? Have you flown it??? I realize that in the >experimental arena anything is fair game for change, but with so many issues >with the current design maybe it's just not what your looking for??? > >Just my earned .02 worth. >Guy Swenson >Semper Fi Amen, right to point, well said. jerryb ________________________________________________________________________________
Date: Jul 23, 2002
From: John Hauck <hawk36(at)mindspring.com>
Subject: Re: Fuel lines
> I have heard there has been some experience of separation with premix being > run thru the black hoses. Perhaps it brand associated but I recall it has > been reported on UL list. jerryb/Gang: What kind of explanation did these folks with fuel oil seperation give when "premix is run through black hoses"? How did they know it was the "black hose" that caused the seperation? john h ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Fuel lines
Date: Jul 23, 2002
----- Original Message ----- From: "jerryb" <ulflyer(at)airmail.net> Subject: Re: Kolb-List: Fuel lines > > > > > > >Actually risked my life in the name of freedom and the > > > right to pursue our wonderful hobby and express our opinions freely as you > > > have just done. :o) KIRK > > > >Kirk, > >Were you drafted or did you volunteer? Not that it matters, Just wondering. > > > >As for the tank rupture, fuel line failure (due to vibration I guess) Are > >you building a KOLB or a tank? do you plan on hitting alot of hard stuff?? > > > >Plastic, Aluminum, Tin, whatever you want to build your fuel tank out of, > >can and will create static and can spark if not properly grounded to the > >fueling vessel prior to beginning the refueling process. So simply making > >your tank out of metal will not insure you wont have a fire. > >Just for your information. All Snowmobiles manufactured today have plastic > >fuel tanks. Usually about 10 gallons each and located right between your > >legs! That puts it between you and the motor. > > > >I question if a Kolb is the right project for you. You seem to take issue > >with almost all aspects of it's design from the control design (or lack of a > >canard),the shody slip performance, the plastic fuel tanks, the fuel > >lines, even the thrust line is wrong??? What gives??? Have you finished your > >Mark III you started in 93? Have you flown it??? I realize that in the > >experimental arena anything is fair game for change, but with so many issues > >with the current design maybe it's just not what your looking for??? > > > >Just my earned .02 worth. > >Guy Swenson > >Semper Fi > > Amen, right to point, well said. > jerryb Gee wizz! You have obviously taken a passionate interest in educating me . I really appreciate you spending your valuable time correcting my papers. Thanks Jerry! ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 23, 2002
Subject: Re: "perfect" streamline definition???
I read a while back in one of the GA mags that their tests indicated that a 4.5 - 5 to 1 ratio provided the best streamline of a round tube. That was for wing struts and I suppose for any other horizontal or verticle tube or wire. You could run some simple tests by taking a sample length of tube and various streamlining sizes and shapes, attach a scale to it and running down the freeway with it in the wind. The less effective the streamline the greater the "weight" (or push or pull ) should be. At the risk of being "flamed" for not sticking with "as originally designed" struts and off the shelf available slip on covers ( and in the interest of the advancement of our sport) - I would like to mention that I also read about a gentleman who had designed a very STOL version of his high wing spam can by turning his wing struts into small wings by making the struts streamlining in the shape of a wing thus creating lifting airfoils where once only drag existed. I am sure there is more involved, like balancing the lift from the front with the necessary down force on the tail, etc., but once done he was able to get off the ground in 75 feet with a GA spam can. Can you imagine what we could do if we could do the same sort of thing! Positively scary. Steve ________________________________________________________________________________
From: SR3SA2L1(at)aol.com
Date: Jul 23, 2002
Subject: Re: Kiss my ---
For me, the value of this site lies in the ability to obtain a variety of opinions and ideas about the many subjects that we pilots and builders are faced with in the course of our adventures. Much of what we will accept and use or pass on and disregard will be dependant upon the type of flying and individual needs, wants, and desires of the individual pilot/builder. As a part 103 UL only pilot the "as designed and intented by Holmer" responce is fine, but for those out there who see their Kolb as a "little airplane" and who would like to use it as they would a "little" GA airplane, with all that has to offer with the tecknology available today - modifications are going to be made. That is the beauty of both being a builder and of having a Kolb. Some see the Kolb as a great finished product and some see it as a great base to start with in creating what they ultimately want it to be. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Kiss my ---
Date: Jul 23, 2002
> For me, the value of this site lies in the ability to obtain a variety of > opinions and ideas about the many subjects that we pilots and builders are > faced with in the course of our adventures. > > Much of what we will accept and use or pass on and disregard will be > dependant upon the type of flying and individual needs, wants, and desires of > the individual pilot/builder. As a part 103 UL only pilot the "as designed > and intented by Holmer" responce is fine, but for those out there who see > their Kolb as a "little airplane" and who would like to use it as they would > a "little" GA airplane, with all that has to offer with the tecknology > available today - modifications are going to be made. That is the beauty of > both being a builder and of having a Kolb. Some see the Kolb as a great > finished product and some see it as a great base to start with in creating > what they ultimately want it to be. Excellent point Steve. I've also noticed another factor in the building and owning of Kolbs that I hadn't really noticed before. There is a symbiotic relationship that many of the Kolb pilots have with their airplanes due to the fact that they have experienced the almost orgiastic joy of being one with their birds. Dare I say ladies? I have yet to experience that and I still pretty much relate to my Kolb as a machine and not a lady I love. I wouldn't like anybody messing with my lover either. Learn something new everyday. :o)..............Kirk ________________________________________________________________________________
Date: Jul 23, 2002
Subject: Re: Fuel lines
From: ul15rhb(at)juno.com
I understand your concern for wanting to set me straight. However I think you need to look at the reality of what I have stated as merely ideas and what you have projected as your view of who I am and what I'm trying to accomplish. Your opinions are no better nor worse than mine. There are only opinions. I put my opinions on the list for constructive analysis and critique. I resent personal criticism founded on false projections, a superior attitude, and a condescending tone. If you want to critique my ideas I welcome that. If you want to tell me what I need or don't need you can put it in the part of you where the sun don't shine . ............As far as KISS goes....put that on my ass. Kirk, I have seen a few guys like yourself with a lot of ideas to change the Kolb designs, BUT they either never finish their projects OR find out after all is said and done, the plane is not safe and end up finding someone that will take it off their hands. I do not understand why you want to risk tampering with success? If you are an aeronautical engineer like Topher, then yes go ahead and do your thing. Changing the design is flirting with danger if you don't know what you are doing. Play safe and be happy with a stock Kolb and you will have a better chance of surviving. I'm serious about this guy. Don't mess with the design! Ralph Burlingame Original Firestar 15 years of success flying it ________________________________________________________________________________
Date: Jul 23, 2002
From: Bob Bean <slyck(at)frontiernet.net>
Subject: group
Kolbers, occasionally a few unpleasantries are sent out. As John H. has said, this list is about and for Kolbs and Kolbers. The good part has been that it hasn't been discriminatory- whether you bought it or built it, whether it is kept simple or amazingly complex. Good natured kidding (bigLar) is part of the picture as this is a social club as well as a tech resource. You guys are a refreshing break from the common world of SUVs, golf, and (ecchhhh) tv sports. OK, off the soapbox, crack me a beer and go contemplate my fine aircraft for the next attack of craftmanship. -BB ________________________________________________________________________________
From: "Richard Swiderski" <swiderski@advanced-connect.net>
Subject: Re: "perfect" streamline definition???
Date: Jul 23, 2002
Steve, Back in the '80s, there was an UL design that incorporated wings as lift struts. I read a report that the design was discontinued because of stability problems in turns. The I remeber it, the struts vectors of lift were problematic in severe banks. The idea has been tried several times for sure, but it never has taken hold in a successful way that I know of. ...Richard Swiderski ----- Original Message ----- From: <SR3SA2L1(at)aol.com> Subject: Re: Kolb-List: "perfect" streamline definition??? > > I read a while back in one of the GA mags that their tests indicated that a > 4.5 - 5 to 1 ratio provided the best streamline of a round tube. That was for > wing struts and I suppose for any other horizontal or verticle tube or wire. > You could run some simple tests by taking a sample length of tube and various > streamlining sizes and shapes, attach a scale to it and running down the > freeway with it in the wind. The less effective the streamline the greater > the "weight" (or push or pull ) should be. > > At the risk of being "flamed" for not sticking with "as originally designed" > struts and off the shelf available slip on covers ( and in the interest of > the advancement of our sport) - I would like to mention that I also read > about a gentleman who had designed a very STOL version of his high wing spam > can by turning his wing struts into small wings by making the struts > streamlining in the shape of a wing thus creating lifting airfoils where once > only drag existed. I am sure there is more involved, like balancing the lift > from the front with the necessary down force on the tail, etc., but once > done he was able to get off the ground in 75 feet with a GA spam can. Can > you imagine what we could do if we could do the same sort of thing! > Positively scary. > > Steve > > ________________________________________________________________________________
From: "Jeremy Casey" <jrcasey(at)ldl.net>
Subject: Kiss my ---
Date: Jul 23, 2002
Some see the Kolb as a great > finished product and some see it as a great base to start with in creating > what they ultimately want it to be. Excellent point Steve. I've also noticed another factor in the building and owning of Kolbs that I hadn't really noticed before. There is a symbiotic relationship that many of the Kolb pilots have with their airplanes due to the fact that they have experienced the almost orgiastic joy of being one with their birds. Dare I say ladies? I have yet to experience that and I still pretty much relate to my Kolb as a machine and not a lady I love. I wouldn't like anybody messing with my lover either. Learn something new everyday. :o)..............Kirk ________________________________-- Well Kirk, It goes a little farther than that....there are those that have built several Kolbs and those like myself who are building our first (although I am a repeat offender to the crime of airplane building...) Quite frankly there are those who have reinvented the wheel and those that are trying too. The "old guard" get lot's of chuckles when they speak from experience and try to keep us from following the road to nowhere that has already been traveled, and then we hike off down it anyway. Personally the local flyer's around me wish I'd just build the plane cause they would like the flying company when they go off to some fly-in every Saturday. No the Kolb's aren't perfect, but it's quite funny to those that have followed the Kolb's over the years and watched the cycle the "new" builders go in... most come up with great "new" ideas and when it's all said and done, they end up realizing that the Kolb guys, (Homer and Dennis Souder) pretty much had it figured out from the start. So go ahead and wave the flag of creativity and ingenuity and go ahead and "re"invent the wheel. RARELY there are a few tweaks that get a little squeak of improvement out of the design (Richard Pike's new radiator scoop comes to mind) but more often than not those trying to "improve" the design end up flying around with some weight that is of no use, and certainly the flying is put off farther down the calendar with every "Improvement" the builder puts into it. Me personally, I "reinvented" the wingtip bows, and the seat design, and the fuel tank (for more capacity, not cause I thought the original design was unsafe). And quite frankly, I've about decided that the seat design wasn't worth the time and effort, and for simplicity and weight, the factory setup can't be beat. The wingtips won't flex as much as the plans way, but the plans way was fine and would have been a heck of a lot easier to build, and the fuel tank has been a royal pain in the rear. I have probably doubled the build time that would have been required to get to the stage I'm at in the building process. Sooooo, all that to say this....It's not some hokey pokey cult-like love affair with the Kolb designers, it's a hokey pokey cult-like RESPECT for them after trying to "improve" their design. Now take it for what you paid for it, but what would you think about the Kolb's if everyone you knew that flew and/or built one gave you a laundry list of things they hated about it, or told you to do different??? I would have walked away from it and built something else.... Jeremy Casey jrcasey(at)ldl.net P.S. One more example...from the automotive world. KISS works...even the gadgets that you put in a vehicle can actually cause more danger than the "problem" they were supposed to fix. '95 "unnamed make/model" pickup truck...the manufacturer decided to replace the time tested (simple) push-button switch in the door jamb (to tell the truck that the door was shut) with an electronic "eye" inside the latch mechanism. (I'm sure there had to be a good reason to make the change...but I have no idea why...electronic eye salesman was very persuading?) Anyway, this "improved" system worked great for about 6


July 12, 2002 - July 23, 2002

Kolb-Archive.digest.vol-dr