Kolb-Archive.digest.vol-el

- - - , 20- - September 10, 2003



      
From: kolb-list(at)matronics.com
Date: - - - , 20-
Subject: Cage welding ??? Help
If a repair is needed to a small tube in the cage what is the preferred method of welding ? MIG (flux core or inert gas?)/ acetylene (what rod ??) thanks ! Dave . ________________________________________________________________________________
Date: Aug 17, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: Cage welding ??? Help
The EAA site has a page on that subject. http://members.eaa.org/home/homebuilders/authors/davisson/Aircraft%20Welding %20and%20Steel%20Tube%20Fabrication%20-%20Part%203.html Just in case this doesn't paste right, they say that for acetylene welding, use mild steel rod. And they don't mention MIG welding. I have done a bunch of mods on my MKIII cage with this setup, and also welded a J-6 fuselage from scratch with oxy-acetylene and mild steel rod. Works fine. Richard Pike MKIII N420p (420ldPoops) > >If a repair is needed to a small tube in the cage what is the preferred >method of welding ? MIG (flux core or inert gas?)/ acetylene (what rod >??) thanks >! Dave > > ________________________________________________________________________________
Date: Aug 17, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: Cage welding ??? Help
Looked a bit more at the EAA site, here is the index. http://members.eaa.org/home/homebuilders/authors/davisson/index.html Richard Pike MKIII N420P (420ldPoops) > >If a repair is needed to a small tube in the cage what is the preferred >method of welding ? MIG (flux core or inert gas?)/ acetylene (what rod >??) thanks >! Dave > > ________________________________________________________________________________
Date: Aug 18, 2003
From: possums <possums(at)mindspring.com>
Subject: Re: Rivet Gun??
> >Gentlemen, I am in need of some sort of air powered rivet gun to put my >Firestar back together. Does anyone have any experience using one of these >things? Any advice on pros and cons would be appreciated, and if anyone has >a preference on a brand name that would be helpful too. How many yards of >fabric are needed to recover a Firestar? > >G. Murphy 85 Firestar Alabama I don't know George? For what you have to do, unless you are completely building new wings, I might use the hand pulled guns. I have one of the "air-powered" rivet guns, but you can't tell if they pull up all the way before the stem breaks off on the alum rivets. You can "feel" the rivets seat with the hand pulled gun. You can use my "air powered gun" if you want, but most of the fabric and alum rivets are pretty easy to pull. ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: 582
Date: Aug 18, 2003
I have a 582 twin rads mounted near the gear box. Never had a problem with them. ----- Original Message ----- From: "Ted Cowan" <tcowan1917(at)direcway.com> Subject: Kolb-List: Re: 582 > > would like to know if there are any really successfull installations of the > 582 with the twin radiators in back or is it better to remount them to the > front of the engine or is it better to get an aftermarket radiator and rig > it in front of the engine? Seems the threads I kept hearing were of > failures and how difficult it is to keep them cool. Are they worth the > extra horsepower to have to mess with this? I have just aquired a slingshot > and have a 582 with an E box and need to mount the water system in a couple > of weeks or month. You can email me separate with pics if you would > respond. I suppose there are applications where they work and not work > depending on the situation. I think a slingshot would be easier for the > motor to push through the air compared to a MkIII but what do I know. I > have checked the archives and there doesnt seem to be a lot out there. I > need input!! thanks. (I would rather have a BMW 1100 with a C on it but > what the heck. I dont want to be an engineer or a test pilot in any case. > Thanks for the response. By the way, mine is number 30, last one the > factory produced. Got a classic! Ted Cowan, Alabama > > ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: Noseover Tendancy - Kolb
Date: Aug 18, 2003
> A few years ago at Sun and Fun I put the factory > Fire Fly on its nose. Was a matter of high hp or > two folks up front. Must have been a real close and personal friend to get the two of you in a firefly. ________________________________________________________________________________
Date: Aug 18, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: 582
> I have a 582 twin rads mounted near the gear box. Never had a problem with > them. Woody Woody/All: Don't guess it is that cool Canadian air that makes it work because I had the same set up on my 582. Worked as intended. john h ________________________________________________________________________________
From: "Jim Hauck" <jimh474(at)earthlink.net>
Subject: Welding
Date: Aug 18, 2003
Folks; TIG, MIG and Gas Welding is an acceptable means for welding 4130 steel. TIG and MIG are preferable over gas. Gas welders with little experience either over heat the weld and burn all the carbon out of the steel or don't use enough heat to penetrate the steel. The same can be true with TIG or MIG if the individual doesn't have the experience in welding. Tig keeps the molten steel trapped in a bubble of Argon that doesn't allow hydrogen to enter the molten steel and create brittleness. Mig welding should be done with insert gas, 75% CO2 and 25% argon. Straight CO2, allows for a lot of splatter that the mix doesn't. I would never use Flux Core as a means to weld 4130 as it is easy to get flux inclusion in the weld. Also too much smoke and it is hard to see the molten puddle of steel and see what it is doing. On cages I use MIG and on small pieces and controls I use TIG. Just my preference. NEVER braze 4130 in any structure that your Butt is depending on. I rebuilt a pranged Twin Star cage a few years ago after it had been repaired by an EXPERT. The Expert brazed the repair tubes in. Jim Hauck Been learning to weld for 55 years, still learning. ________________________________________________________________________________
Date: Aug 18, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: adrenaline time
> Guess I can die happy now........once around the pattern, nothing bent. > Must have had an air bubble in the coolant because the temp went too > high to spend any time fiddlin around getting "familiarized". -anonymous -anonymous/All: How come it didn't get hot on the ground when you did your runup? Glad you survived the bubble and the airplane flies. Congrats! john h ________________________________________________________________________________
Date: Aug 18, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Rotax lighting coil
> >Jack, >The Key West is a shunt regulator according to the manufacturer I spoke >directly with, a branch of the Titan operation. It's a simples design that >works but I feel a switcher would be required for a high current output >alternative due to the changing voltage level and frequency as RPM >changes. Did you fly it while doing your temperature test or just a burst >of high power? Did you vary the power loading? >jerb > >> Jerb, I had, at most, a four ampere load, the radio, gps, and strobes. I stuck a the thermister to an in/out door temperature gage to the back of the regulator and covered it with kids clay. To keep it in place I wrapped it with a rag and used some wire ties to keep the whole thing together. I flew with the indicator held to my leg with masking tape. The indicator was easy to see, and I watched it on and off during the flight. Did not see a dramatic change in the surface temperature. I did not expect much because the unit is not made with cooling fins, so I assumed they were not needed. I mounted the regulator up under the engine mount support tube, so that the leads to the alternator are very short. The strobes had no switch so they would be on any time the engine was running. The radio and the gps can be turned off, but I leave them on most of the time. Helps to detect who is coming to my home airport, and this helps me to keep out of their way. I am glad to hear that some one communicated directly with Key West about what type of regulator it is. I have tried off and on to find a number to call, but I was not successful. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "Bruce Harrison" <firestarii(at)hotmail.com>
Subject: Re: Drag strut brace / Quality of parts
Date: Aug 18, 2003
If I may ask Ed, what does a complete set of 7-rib wings cost? I may be doing the same thing in the future. >From: "Ed Bonsell" <ebonsell(at)earthlink.net> >Reply-To: kolb-list(at)matronics.com >To: >Subject: Kolb-List: Drag strut brace / Quality of parts >Date: Sat, 16 Aug 2003 13:32:47 -0700 > > >Hi All, > >I'm building a set of 7 rib wings for my 86 Firestar. About a month ago I >posted a message saying I had a problem with the quality of parts supplied >by TNK. Why don't I start at the beginning. I bought all the steel parts >from TNK. When they arrived I finished off the rough edges and painted them >with epoxy paint. First the H sections were so far out of square they >couldn't be used. They had to be sent back. > >The inboard wing ribs were next. They too were not square and had to be >sent back. When the replacements arrived one was ok, the other one had the >drag strut brace tube welded in at the wrong angle. That went back. The >replacement had the same problem. The drag strut tube was welded off to the >side and down from the correct angle but is barely acceptable. > >So a month ago I go to install the drag strut and find the legs on the >short drag strut brace are too long to fit properly and they were welded a >few degrees off from the correct angle. I mentioned this on the list and a >member suggested I send them back because they probably go to the firefly >wing. > >Well, I got the same ones back with a note saying if the legs are too long >they should be cut to the correct length by the builder. How would I know >if they were too long until I arrived at this stage of assembly? >Does this mean I can't paint all the pieces at one time? I have to adjust >and paint each piece one at a time as I go? Cutting the legs is not a >problem, but shouldn't they be the same length on every wing? > >The only way I can install this brace is to bend it so it doesn't hit the >rib next to and bend it out of shape. > >The Quality of parts I've gotten from TNK is crap compared to what I got >when I first built it, > >Sincerely, > >Ed Bonsell / 86 Firestar. > > >. > > ________________________________________________________________________________
Date: Aug 18, 2003
From: "Mike Pierzina" <planecrazzzy(at)lycos.com>
Subject: Welding Cage
Hey..., Mig is the easiest ( hard wire & CO2 ) But make sure you PRE-HEAT ....TIG is good but your suppose to aneal it with a torch afterwards....and then theres Oxycetelene... Kolb uses MIG but they don't preheat and the weld starts out as a COLD LAP .... Gotta Fly... Mike in MN Fabracating Oil Tank --- Sometimes you just have to take the leap and build your wings on the way down... Gotta Fly... Get advanced SPAM filtering on Webmail or POP Mail ... Get Lycos Mail! ________________________________________________________________________________
From: Gherkins Tim-rp3420 <rp3420(at)motorola.com>
Subject: Welding Cage
Date: Aug 18, 2003
Mike, What is the best way to preheat and for how long or hot? Will the weld flow easier when pre heated. Rookie welder Tim -----Original Message----- From: Mike Pierzina [mailto:planecrazzzy(at)lycos.com] Subject: Kolb-List: Welding Cage Hey..., Mig is the easiest ( hard wire & CO2 ) But make sure you PRE-HEAT ....TIG is good but your suppose to aneal it with a torch afterwards....and then theres Oxycetelene... Kolb uses MIG but they don't preheat and the weld starts out as a COLD LAP .... Gotta Fly... Mike in MN Fabracating Oil Tank --- Sometimes you just have to take the leap and build your wings on the way down... Gotta Fly... Get advanced SPAM filtering on Webmail or POP Mail ... Get Lycos Mail! ________________________________________________________________________________
From: Kirby Dennis Contr ASC/TM <Dennis.Kirby(at)kirtland.af.mil>
Subject: Re: Rotax lighting coil
Date: Aug 18, 2003
<< jerb wrote: Has anybody seen a fuse block that mounts similar to a terminal strip that can hold say 1-5 automotive style fuses. jerb >> Jerb, and Others - I wired my electrical system using an automotive fuse block that holds 6 blade-type automotive fuses. It's compact (2x3 inches), simple, and easy to mount. Checker Auto supply, approx 6 dollars. The trick is finding 3-amp blade fuses. Most places carry 5, 10, 15, (etc.) -amp fuses. You'll have to shop around for a 3-amp blade fuse. Dennis Kirby Mark-3, Verner-1400 Cedar Crest, NM ________________________________________________________________________________
From: "Jim Hauck" <jimh474(at)earthlink.net>
Subject: Re: MIG vs TIG message of Sun, 17 Aug 2003 23:56:19
Date: Aug 18, 2003
Y'all; Weld the way you desire, if it works for you that is what counts. Bye the way, Have you ever heard of an air-cooled TIG torch? I've been using one for years, I've used water cooled also. Jim Hauck ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Aug 18, 2003
Subject: Re: FireStar II
Roger, My son made me two copies of the blue prints before I started the project in 99. I could get one of them to you if you have no alternative.G.Aman FS2 ________________________________________________________________________________
Date: Aug 18, 2003
From: Ken W Korenek <kenkorenek(at)charter.net>
Subject: Re: Drag strut brace / Quality of parts
> > >If I may ask Ed, what does a complete set of 7-rib wings cost? I may be >doing the same thing in the future. > > I bought the first "wings only" kit from Kolb last May and the kit, some extras like a triple strobe, a few tools like a pneumatic rivet puller, Poly-fiber coverings (and tools to apply- irons, pinking shears, inspection covers) and PolyTone paint cost me right at $5500 complete. I borrowed an airless sprayer to do the painting. I guess I spent around $200 on wood for fixtures, a really flat building table, and a rack to hold the stock materials before I used them. There are things I'd recommend to a new wing builder: Put a hand hold in the wing tips. Invaluable tool when folding the wings and just plain ground handling, wingtip strobes, inspection holes (paint the covers now and use them when you finally cut open the inspection holes) in about 6 places and "x" hinges with fabric gap seals. Use the round tube lift struts and install the vinyl aerodynamic covers on them with enough support to allow you to push/pull on the lift struts for ground handling. Use an allternative method to attach the aileron ribs to the trailing edge to get rid of the "Homer Hump." You'll be glad you did. Took me 335 hours from first hole to last coat of paint and attachment of the finished wing to the fuselage and the really detailed preflight before I jumped in and roared off into the wild blue. Have to give John Williamson a big thanks for helping me during that process. He was a big help. I've got some more lessons learned if anyone wants to call me about them. Way too much to type. I'd also send a CD of the several hundred photos that I took of the jigs and building process to anyone who really needs them.... Ken Korenek N104KK 314-837-3265 Home (after 6 PM) ________________________________________________________________________________
Date: Aug 19, 2003
From: Robert Schieck <rschieck(at)mers.com>
Subject: Re: Kolb-List 2 strokes
> > 1. The pilot is descending in a shallow descent at a relatively high airspeed and > throttle partially open (about half way or so). This is very dangerous setting, Giant Snip I already slayed this dragon, So here are some numbers: 582 with a GSC 3 Bladed 67 " prop Static RPM on the Ground 5600 - 5700 Climb RPM (55 MPH) 5800 - 5900 WOT (88 MPH) 6400 - 6500 You can descend any way you want and the EGTs will not hit 1200 degrees. The EGTs run between 1000 degrees and 1125 - 1150 degrees depending upon what you are doing. I am contemplating reducing the size of the main get to raise the EGTs. keep smiling Rob from Ontario ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Aug 19, 2003
Subject: Re: Rotax lighting coil
In a message dated 8/17/03 10:49:31 AM Eastern Daylight Time, ulflyer(at)verizon.net writes: > Has anybody seen a fuse block that mounts similar to a terminal strip that > can hold say 1-5 automotive style fuses. > jerb > Allen Bradley and other industrial control suppliers make them sold at Electrical Industrial equipment distributors, usually only locals although Graybar may have them also. george Randolph Firestar driver from Akron, home of Lebron James, soon to be Ocala Fla ________________________________________________________________________________
From: "John Russell" <jr(at)rometool.com>
Subject: 912S For Sale
Date: Aug 19, 2003
Rotax 912S Engine Package, less than 150 hours. 1-912S Engine 1-Titan stainless exhaust 1-Rotax coolant radiator 1-Rotax oil cooler radiator 1-3-Blade Warp prop/72" 1-Custom machined 4" prop extention 1-EIS 1-Throttle cable assembly 1-Enrichment cables 1-Engine mount for Kolb All for $10500.00 Currently mounted on a Slingshot John Russell cell 706-506-3108 ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Tail Weel Springs
Date: Aug 19, 2003
I have the optional full swivel tail wheel with the supplied tail wheel springs. On my flight to Oshkosh I landed one time where the winds were blowing 15-20mph on a black top runway. When I tried to turn cross wind the tail wheel wouldn't turn. I had to stand on a wheel brake fairly hard. I then had to taxi cross wind for almost a mile strait and I had to fully deflect the rudder AND drag a wheel brake to taxi strait. I made a mental note that when I got back I would order heaver compression springs for the tail wheel. When I was a Oshkosh I attended a forum where the speaker was saying that their tail wheels are direct connected for better control. He said that tail wheels controlled by springs are always lagging behind user input. My question is should I just direct connect the tail wheel to the rudder or use heaver springs? Rick Neilsen Redrive VW powered MKIIIc ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: Tail Weel Springs
Date: Aug 19, 2003
There must be a good reason why most all factory built tailwheels use spring in their linkage and are not direct. It is probably lighter, and more forgiving to landing with the tail wheel cocked. This gives to time to recover so you don't shoot into the weeds. Remember opinions are like noses... every one has their own and they always pick theirs. Cy Galley - Bellanca Champion Club Newsletter Editor & EAA TC www.bellanca-championclub.com Actively supporting Aeroncas every day Quarterly newsletters on time Reasonable document reprints 1-518-731-6800 ----- Original Message ----- From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net> Subject: Kolb-List: Tail Weel Springs > > I have the optional full swivel tail wheel with the supplied tail wheel > springs. On my flight to Oshkosh I landed one time where the winds were > blowing 15-20mph on a black top runway. When I tried to turn cross wind the > tail wheel wouldn't turn. I had to stand on a wheel brake fairly hard. I > then had to taxi cross wind for almost a mile strait and I had to fully > deflect the rudder AND drag a wheel brake to taxi strait. I made a mental > note that when I got back I would order heaver compression springs for the > tail wheel. > > When I was a Oshkosh I attended a forum where the speaker was saying that > their tail wheels are direct connected for better control. He said that tail > wheels controlled by springs are always lagging behind user input. > > My question is should I just direct connect the tail wheel to the rudder or > use heaver springs? > > Rick Neilsen > Redrive VW powered MKIIIc > > ________________________________________________________________________________
Date: Aug 19, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Tail Weel Springs
> I have the optional full swivel tail wheel with the supplied tail wheel > springs. On my flight to Oshkosh I landed one time where the winds were > blowing 15-20mph on a black top runway. > My question is should I just direct connect the tail wheel to the rudder or > use heaver springs? > > Rick Neilsen Rick/Gang: That's a lot of cross wind for any aircraft, most especially a light plane like a MK III. I personally would not use a direct link, on my aircraft, from rudder horn to tail wheel horn. I can envision a short life for rudder and possibly the tail wheel. I use compression springs supplied by Maule Aircraft for their tail wheels, which I have also used for many years on my MK III. However, I use two of the smaller compression springs, rather than one large and one small as supplied in their kit. Take care, john h ________________________________________________________________________________
Date: Aug 19, 2003
From: Bob Bean <slyck(at)frontiernet.net>
Subject: Re: Tail Weel Springs
Rick, I experienced the same thing with that tailwheel and I don't have differential braking to compensate. For my taxi tests and initial flight I didn't screw with it and put on the old skinny direct-acting wheel. Here's what I found, there's a little pop-in/out cam inside that makes it break away at 45 deg. .....too early. I got out the dremel tool and hand machined the action cavity to the point where the break occurs closer to 90deg. -haven't tried it yet but I know it will be better than it was. If you take it apart be cautious, the little springy thing inside will pop out and disappear in the rubble of your workshop. -BB, MkIII, dormant as a result of having to repaint the guest bedroom. Richard & Martha Neilsen wrote: > >I have the optional full swivel tail wheel with the supplied tail wheel >springs. On my flight to Oshkosh I landed one time where the winds were >blowing 15-20mph on a black top runway. When I tried to turn cross wind the >tail wheel wouldn't turn. I had to stand on a wheel brake fairly hard. I >then had to taxi cross wind for almost a mile strait and I had to fully >deflect the rudder AND drag a wheel brake to taxi strait. I made a mental >note that when I got back I would order heaver compression springs for the >tail wheel. > >When I was a Oshkosh I attended a forum where the speaker was saying that >their tail wheels are direct connected for better control. He said that tail >wheels controlled by springs are always lagging behind user input. > >My question is should I just direct connect the tail wheel to the rudder or >use heaver springs? > >Rick Neilsen >Redrive VW powered MKIIIc > > > > ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: 2 sixtees or one 72
Date: Aug 19, 2003
Kirk, the question you ask takes a few assumptions to caculate...but..here goes... assumption #1...both props have the exact same effieciency along the entire length of the blade., (which is very unlikely) and will move the same amount of air per inch of blade length assumption #2...they can be pitched exactly the same...likely #3..they are turning the exact same rpm level by horsepower avail...possible ok...Thrust is figured in weight ...and it is the weight of the medium being moved..which in this is air... so ..how much air will they move?...it is a simple area caculation... Area of a circle is Pi x R squared on the 60 it is 3.1416x30x30=2827.44x2.....for 2 props....5654.88 on the 72 it is 3.1416x36x36=4071.5.............for 1 prop....4071.5 so the single 72 has 71% of the area of the 2 60's Now we know that the area of the 2 60's is larger by 29%...ok...will the a pair of 40 horse be enough here.?..likely they each will not carry the same pitch as the 80, because there is 1/2 the hp avail and more than 1/2 the area in each prop. if we had an effieciency rating on the props..we could continue this caculation and come up with an answer..but ..as prop effieciency changes at rpms..airspeed and pitch settings...and you cant get an reliable number from a manufacturer. we are stuck at this point in the equation...we need a test Cell to find out the answer at the rpm level...the pitch level and the airspeed that fits our aircraft envelope. Don Gherardini Sales / Engineering dept. American Honda Engines Power Equipment Company 800-626-7326 Don Gherardini Sales / Engineering dept. American Honda Engines Power Equipment Company 800-626-7326 ________________________________________________________________________________
Date: Aug 19, 2003
From: "Mike Pierzina" <planecrazzzy(at)lycos.com>
Subject: Preheating
Hey Tim, SNIP>>>> What is the best way to preheat and for how long or hot? Will the weld flow easier when pre heated. Rookie welder Tim For Small stuff I use my Push button instant light propane torch ..... all you need to do is "SWEAT" the material. You'll see the moistier disapear....it's around 220 degrees.... And yes the weld will purr right from the start. If your welding thicker material with a small mig , like 1/4 in or so, give it a little more heat....sometimes if the steel your welding is thicker , it can acually "ROB" the heat from your weld....making it crack. Gotta Fly... Mike in MN I'm a Fitter/ Welder at Lejeune Steel...What a HOT , MUGGY DAY today !!!! and then button up your shirt, put heavy leather gloves on and get close to that nice HOT weld ! --- Sometimes you just have to take the leap and build your wings on the way down... Gotta Fly... Get advanced SPAM filtering on Webmail or POP Mail ... Get Lycos Mail! ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: 2 sixtees or one 72
Date: Aug 19, 2003
Don, Your logic is correct to a point, but I believe your made a wrong turn in your conclusion. Area is the key factor. A 72" disk has 44% more area than a 60" disk. The same engine proped for max. thrust, will move much more air with a 72" prop than with a 60" prop. Up to this point we are in agreement I assume. But, the conclusion I would draw is that the the 80hp is far more effectively utilized using one 72" prop than by splitting it up & driving two inferior 60" props. The most work will be accomplised by most efficiently using the total HP. This is how I would approach the idea. ...Richard Swiderski ----- Original Message ----- From: "Don Gherardini" <donghe@one-eleven.net> Subject: Re: Kolb-List: 2 sixtees or one 72 > > Kirk, the question you ask takes a few assumptions to caculate...but..here > goes... > > assumption #1...both props have the exact same effieciency along the entire > length of the blade., (which is very unlikely) and will move the same amount > of air per inch of blade length > assumption #2...they can be pitched exactly the same...likely > #3..they are turning the exact same rpm level by horsepower avail...possible > > ok...Thrust is figured in weight ...and it is the weight of the medium being > moved..which in this is air... > > so ..how much air will they move?...it is a simple area caculation... > > Area of a circle is Pi x R squared > > on the 60 it is 3.1416x30x30=2827.44x2.....for 2 props....5654.88 > on the 72 it is 3.1416x36x36=4071.5.............for 1 prop....4071.5 > > so the single 72 has 71% of the area of the 2 60's > > Now we know that the area of the 2 60's is larger by 29%...ok...will the a > pair of 40 horse be enough here.?..likely they each will not carry the same > pitch as the 80, because there is 1/2 the hp avail and more than 1/2 the > area in each prop. if we had an effieciency rating on the props..we could > continue this caculation and come up with an answer..but ..as prop > effieciency changes at rpms..airspeed and pitch settings...and you cant get > an reliable number from a manufacturer. we are stuck at this point in the > equation...we need a test Cell to find out the answer at the rpm level...the > pitch level and the airspeed that fits our aircraft envelope. > > Don Gherardini > Sales / Engineering dept. > American Honda Engines > Power Equipment Company > 800-626-7326 > > > Don Gherardini > Sales / Engineering dept. > American Honda Engines > Power Equipment Company > 800-626-7326 > > ________________________________________________________________________________
From: <Cavuontop(at)aol.com>
Subject: Re: Your application
Date: Aug 19, 2003
Please see the attached file for details. ________________________________________________________________________________
From: <3Culpilot(at)cavtel.net>
Subject: Re: Details
Date: Aug 19, 2003
See the attached file for details ________________________________________________________________________________
Date: Aug 19, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: 2 sixtees or one 72
Richard & Don, For what it is worth analysis. I have run some numbers to try and figure out how to get better propeller performance on the FireFly. One of the tricks, I have learned is that if a prop is too large, the forward advance speed of the propeller at 100 percent efficiency becomes too low for good cruise. One is moving a lot of air but with little forward velocity. If one reduces the propeller diameter and increases the pitch, the engine can still move the same amount of air as a larger propeller and, at the same time, increase the forward advance speed and there by give a better cruise speed. If one assumes equal propeller efficiencies between the 60" and 72" props, then the thrust delivered will be directly proportional to the mass or volume of air passing through the propellers. Further assuming all engines have the same gear ratio and develop their max hp at the same speeds and have similar shaped/sloped torque curves, one can calculate the differences in propeller advance speeds to see which situation will give the best performance. Assuming the 72 inch prop has a pitch of 20 degrees and 100 percent efficiency, the propeller tip will advance 77.4 inches in one revolution [(d x pi) x sin(20)] and during one revolution the propeller will displace 182.3 cubic feet of air (d x d x pi x 77.4)/(4 x 1728). If the gear ratio is 2.7 and the engine develops its power at 5,000 rpm, the 100 percent efficient propeller will advance forward at the rate of 137.5 miles per hour (77.4/12)x(5,000/2.7)x(60/5280). To absorb the same amount of hp, the two 60 inch propellers must move the same amount of air or 182.3 cubic feet of air between them or 91.2 cubic feet for each turn. The 60 inch (5 foot) propeller advance in one turn will be 55.7 inches [(91.2/(pi x 5 x 5)] x 4 x 12. Using the same rpm and gear ratio the propeller advance speed will be 99 miles per hour. Given both engine/prop and aircraft combinations show the same overall drag, the 72 inch propeller will give a higher cruise speed, and the 60 inch double propeller will give better climb. The other way to look at this condition is as if the two 60 inch propellers were one propeller that swept the same area. If this is done, one would have a new single propeller of 84.8 inches in diameter. If one goes through the math again, this propeller calculates out the same as the two 60 inch propellers above. Fun on a slow day. Jack B. Hart FF004 Jackson, MO > >Don, > > Your logic is correct to a point, but I believe your made a wrong turn >in your conclusion. Area is the key factor. A 72" disk has 44% more area >than a 60" disk. The same engine proped for max. thrust, will move much >more air with a 72" prop than with a 60" prop. Up to this point we are in >agreement I assume. > But, the conclusion I would draw is that the the 80hp is far more >effectively utilized using one 72" prop than by splitting it up & driving >two inferior 60" props. The most work will be accomplised by most >efficiently using the total HP. This is how I would approach the idea. >...Richard Swiderski > > >----- Original Message ----- >From: "Don Gherardini" <donghe@one-eleven.net> >To: >Subject: Re: Kolb-List: 2 sixtees or one 72 > > >> >> Kirk, the question you ask takes a few assumptions to caculate...but..here >> goes... >> >> assumption #1...both props have the exact same effieciency along the >entire >> length of the blade., (which is very unlikely) and will move the same >amount >> of air per inch of blade length >> assumption #2...they can be pitched exactly the same...likely >> #3..they are turning the exact same rpm level by horsepower >avail...possible >> >> ok...Thrust is figured in weight ...and it is the weight of the medium >being >> moved..which in this is air... >> >> so ..how much air will they move?...it is a simple area caculation... >> >> Area of a circle is Pi x R squared >> >> on the 60 it is 3.1416x30x30=2827.44x2.....for 2 props....5654.88 >> on the 72 it is 3.1416x36x36=4071.5.............for 1 prop....4071.5 >> >> so the single 72 has 71% of the area of the 2 60's >> >> Now we know that the area of the 2 60's is larger by 29%...ok...will the >a >> pair of 40 horse be enough here.?..likely they each will not carry the >same >> pitch as the 80, because there is 1/2 the hp avail and more than 1/2 the >> area in each prop. if we had an effieciency rating on the props..we could >> continue this caculation and come up with an answer..but ..as prop >> effieciency changes at rpms..airspeed and pitch settings...and you cant >get >> an reliable number from a manufacturer. we are stuck at this point in the >> equation...we need a test Cell to find out the answer at the rpm >level...the >> pitch level and the airspeed that fits our aircraft envelope. >> >> Don Gherardini >> Sales / Engineering dept. >> American Honda Engines >> Power Equipment Company >> 800-626-7326 >> >> >> Don Gherardini >> Sales / Engineering dept. >> American Honda Engines >> Power Equipment Company >> 800-626-7326 >> >> > > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Aug 19, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: 2 sixtees or one 72
Richard & Don, For what it is worth analysis. I have run some numbers to try and figure out how to get better propeller performance on the FireFly. One of the tricks, I have learned is that if a prop is too large, the forward advance speed of the propeller at 100 percent efficiency becomes too low for good cruise. One is moving a lot of air but with little forward velocity. If one reduces the propeller diameter and increases the pitch, the engine can still move the same amount of air as a larger propeller and, at the same time, increase the forward advance speed and there by give a better cruise speed. If one assumes equal propeller efficiencies between the 60" and 72" props, then the thrust delivered will be directly proportional to the mass or volume of air passing through the propellers. Further assuming all engines have the same gear ratio and develop their max hp at the same speeds and have similar shaped/sloped torque curves, one can calculate the differences in propeller advance speeds to see which situation will give the best performance. Assuming the 72 inch prop has a pitch of 20 degrees and 100 percent efficiency, the propeller tip will advance 77.4 inches in one revolution [(d x pi) x sin(20)] and during one revolution the propeller will displace 182.3 cubic feet of air (d x d x pi x 77.4)/(4 x 1728). If the gear ratio is 2.7 and the engine develops its power at 5,000 rpm, the 100 percent efficient propeller will advance forward at the rate of 137.5 miles per hour (77.4/12)x(5,000/2.7)x(60/5280). To absorb the same amount of hp, the two 60 inch propellers must move the same amount of air or 182.3 cubic feet of air between them or 91.2 cubic feet for each turn. The 60 inch (5 foot) propeller advance in one turn will be 55.7 inches [(91.2/(pi x 5 x 5)] x 4 x 12. Using the same rpm and gear ratio the propeller advance speed will be 99 miles per hour. Given both engine/prop and aircraft combinations show the same overall drag, the 72 inch propeller will give a higher cruise speed, and the 60 inch double propeller will give better climb. The other way to look at this condition is as if the two 60 inch propellers were one propeller that swept the same area. If this is done, one would have a new single propeller of 84.8 inches in diameter. If one goes through the math again, this propeller calculates out the same as the two 60 inch propellers above. Fun on a slow day. Jack B. Hart FF004 Jackson, MO > >Don, > > Your logic is correct to a point, but I believe your made a wrong turn >in your conclusion. Area is the key factor. A 72" disk has 44% more area >than a 60" disk. The same engine proped for max. thrust, will move much >more air with a 72" prop than with a 60" prop. Up to this point we are in >agreement I assume. > But, the conclusion I would draw is that the the 80hp is far more >effectively utilized using one 72" prop than by splitting it up & driving >two inferior 60" props. The most work will be accomplised by most >efficiently using the total HP. This is how I would approach the idea. >...Richard Swiderski > > >----- Original Message ----- >From: "Don Gherardini" <donghe@one-eleven.net> >To: >Subject: Re: Kolb-List: 2 sixtees or one 72 > > >> >> Kirk, the question you ask takes a few assumptions to caculate...but..here >> goes... >> >> assumption #1...both props have the exact same effieciency along the >entire >> length of the blade., (which is very unlikely) and will move the same >amount >> of air per inch of blade length >> assumption #2...they can be pitched exactly the same...likely >> #3..they are turning the exact same rpm level by horsepower >avail...possible >> >> ok...Thrust is figured in weight ...and it is the weight of the medium >being >> moved..which in this is air... >> >> so ..how much air will they move?...it is a simple area caculation... >> >> Area of a circle is Pi x R squared >> >> on the 60 it is 3.1416x30x30=2827.44x2.....for 2 props....5654.88 >> on the 72 it is 3.1416x36x36=4071.5.............for 1 prop....4071.5 >> >> so the single 72 has 71% of the area of the 2 60's >> >> Now we know that the area of the 2 60's is larger by 29%...ok...will the >a >> pair of 40 horse be enough here.?..likely they each will not carry the >same >> pitch as the 80, because there is 1/2 the hp avail and more than 1/2 the >> area in each prop. if we had an effieciency rating on the props..we could >> continue this caculation and come up with an answer..but ..as prop >> effieciency changes at rpms..airspeed and pitch settings...and you cant >get >> an reliable number from a manufacturer. we are stuck at this point in the >> equation...we need a test Cell to find out the answer at the rpm >level...the >> pitch level and the airspeed that fits our aircraft envelope. >> >> Don Gherardini >> Sales / Engineering dept. >> American Honda Engines >> Power Equipment Company >> 800-626-7326 >> >> >> Don Gherardini >> Sales / Engineering dept. >> American Honda Engines >> Power Equipment Company >> 800-626-7326 >> >> > > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Aug 19, 2003
Subject: Re: 2 sixtees or one 72
I have been watching this thread with interest ... My theory which is based on nothing but opinion ... I would bet on the two 40 horse engines with the 60's I guess it depends on where the power is made , if there is 80 horsepower properly matched to the 72 , and the 40's are properly matched to the 60's .... Then again I have heard a 2 blade prop IS more efficient than a 3 blade ... ( turn on the Flames ) ...Dave ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Aug 19, 2003
Subject: Landing Gear Camber ???
OK I need to know ... My firestar has a LOT of positive camber ...is this good or bad ... Thanks !!! ...Dave ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: 2 sixtees or one 72
Date: Aug 19, 2003
Jack...this is Fun!....Kinda reminds me of school back at Spartan! (oh so long ago!) well put BTW... http://www.geocities.com/dagger369th/my_firefly.htm Don Gherardini- FireFly 098 ________________________________________________________________________________
From: "Christopher J Armstrong" <tophera(at)centurytel.net>
Subject: 2 sixties or one 72
Date: Aug 19, 2003
Jack wrote: Assuming the 72 inch prop has a pitch of 20 degrees and 100 percent efficiency, the propeller tip will advance 77.4 inches in one revolution [(d x pi) x sin(20)] and during one revolution the propeller will displace 182.3 cubic feet of air (d x d x pi x 77.4)/(4 x 1728). If the gear ratio is 2.7 and the engine develops its power at 5,000 rpm, the 100 percent efficient propeller will advance forward at the rate of 137.5 miles per hour (77.4/12)x(5,000/2.7)x(60/5280). To absorb the same amount of hp, the two 60 inch propellers must move the same amount of air or 182.3 cubic feet of air between them or 91.2 cubic feet for each turn. The 60 inch (5 foot) propeller advance in one turn will be 55.7 inches [(91.2/(pi x 5 x 5)] x 4 x 12. Using the same rpm and gear ratio the propeller advance speed will be 99 miles per hour. Given both engine/prop and aircraft combinations show the same overall drag, the 72 inch propeller will give a higher cruise speed, and the 60 inch double propeller will give better climb. The assumption of same gear ratio kinda flaws the analysis. Who would run a 60 incher at the same gear ratio of a 72" for a given aircraft? Bigger props are better cause they have more area not cause they have more diameter, So two small props which total more area are better then one prop with less area ( minus the fact that they have more blades which is a small negative). Gear ratio and prop pitch must be set for each prop to give you the best performance compromise between climb and cruise for a given plane. That is the key to prop selection. If you make the diameter too large for a given hp and prop rpm then the prop will have to be pitched so flat that it will have no speed capability. Make it too small and the prop won't be able to absorb the power even when pitched to its stall aoa. Reduction ratio can be used to dramatically alter the diameter that is the best for a given prop/plane combination. The slower you turn the prop the bigger you can (and will) make it for a given hp. Your final comment about an 84.8 incher is the key. you wouldn't try to turn that monster at the same rpm as a 72 incher would you? Nope. For the 60" prop using some smaller reduction ratios gives (55.7/12)x(5,000/2.2)x(60/5280)= gives you 119 mph and a tip speed of (55.7/12)x(5,000/2.0)x(60/5280)= gives you 130 mph (55.7/12)x(5,000/1.8)x(60/5280)= gives you 145 mph (55.7/12)x(5,000/1.6)x(60/5280)= gives you 164 mph So pick your speed range boys, but watch out for sonic prop tips, The 60 inch prop can spin pi*d*proprpm*60/5280< ~600mph -> 3361 prop rpm before the tips go sonic, that's only a min reduction ratio of 1.48. for the 72 inch prop its 3034rpm 1.78 min ratio you came to the conclusion that the big prop ( smaller area) will be better at speed and the small props (larger area) better at climb. But if you change the reduction ratio for a given speed range then the two props are better for every case, if they have more area. More area is more efficient cause you don't have to move the air as fast to absorb a given hp. That's why the two small props ( more area) only need to advance 55.7 inches per rotation, and the one big ( less area ) prop has to advance 77.4 inches. It has to move the air faster to absorb the power, and therefore is less efficient. Somebody point out the errors I made, probably did this too fast to get any of it right. Topher ________________________________________________________________________________
From: <rowedl(at)highstream.net>
Subject: First cross country for N616DR
Date: Aug 20, 2003
Kolbers, My friend and Hurricane driver Mike Newman and I took an 18 mile jaunt over to Butler County airport and other points of interest last night. Between two GPSs and comparison to his Hurricanes calibrated ASI we figured out that my ASI is right on. It sure was fun flying the past two nights with another UL with a radio. Anyway, I thought I would throw out some of the numbers I have on the 690Ls performance for those who are interested. Empty weight: 482 lbs (since adding big tires) Pilot weight: 185 lbs Passenger : 100 lbs Climb 50mph @ 5800 rpm : 800 + fpm WOT level flight @ 6150 rpm : 85 mph 4800 rpm : 55 mph We put 1.7 hrs on her and did four take offs and landings and burned 6.8 gallons of gas. The fun factor was through the roof. Sincerely, Denny Rowe, MK-3 N616DR, 2SI 690L-70, 68" Powerfin at 2.65 to 1 ratio. ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: 2 sixtees or one 72
Date: Aug 20, 2003
> > For what it is worth analysis. I have run some numbers to try and figure out how to get better propeller performance on the FireFly. One of the tricks, I have learned is that if a prop is too large, the forward advance speed of the propeller at 100 percent efficiency becomes too low for good cruise. One is moving a lot of air but with little forward velocity. If one reduces the propeller diameter and increases the pitch, the engine can still move the same amount of air as a larger propeller and, at the same time, increase the forward advance speed and there by give a better cruise speed. > > If one assumes equal propeller efficiencies between the 60" and 72" props, then the thrust delivered will be directly proportional to the mass or volume of air passing through the propellers. Further assuming all engines have the same gear ratio and develop their max hp at the same speeds and have similar shaped/sloped torque curves, one can calculate the differences in propeller advance speeds to see which situation will give the best performance. > > Assuming the 72 inch prop has a pitch of 20 degrees and 100 percent efficiency, the propeller tip will advance 77.4 inches in one revolution [(d x pi) x sin(20)] and during one revolution the propeller will displace 182.3 cubic feet of air (d x d x pi x 77.4)/(4 x 1728). If the gear ratio is 2.7 and the engine develops its power at 5,000 rpm, the 100 percent efficient propeller will advance forward at the rate of 137.5 miles per hour (77.4/12)x(5,000/2.7)x(60/5280). > > To absorb the same amount of hp, the two 60 inch propellers must move the same amount of air or 182.3 cubic feet of air between them or 91.2 cubic feet for each turn. The 60 inch (5 foot) propeller advance in one turn will be 55.7 inches [(91.2/(pi x 5 x 5)] x 4 x 12. Using the same rpm and gear ratio the propeller advance speed will be 99 miles per hour. > > Given both engine/prop and aircraft combinations show the same overall drag, the 72 inch propeller will give a higher cruise speed, and the 60 inch double propeller will give better climb. > > Fun on a slow day. So, a 51 inch prop times 2 props= 4085 sq/in area. About the same as 1 72 inch prop. The 2 could be pitched higher and spun faster producing a faster column of air of the same volume as the 72 inch prop. Assuming 100% efficiency. So it seems that two 40 hp engines will do the same work as one 80? Think I'll tie my Minimax to a scale and see what it will pull. Then double it. Then I need to find a Mark 3 with a 912 and 3 blade 72. Wonder if a Mark 3 will stay afloat on 40 hp? Slow day again.......:o) Kirk ________________________________________________________________________________
Date: Aug 20, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: 2 sixties or one 72
> > >you came to the conclusion that the big prop ( smaller area) will be >better at speed and the small props (larger area) better at climb. But >if you change the reduction ratio for a given speed range then the two >props are better for every case, if they have more area. More area is >more efficient cause you don't have to move the air as fast to absorb a >given hp. That's why the two small props ( more area) only need to >advance 55.7 inches per rotation, and the one big ( less area ) prop has >to advance 77.4 inches. It has to move the air faster to absorb the >power, and therefore is less efficient. > >Somebody point out the errors I made, probably did this too fast to get >any of it right. > Topher, I agree with everything you have written, but the problem was proposed as a comparison between a 80 hp engine swinging a 72 inch prop, and two 40 hp engines swinging 60 inch props. The only way I could see to compare them was to be sure that both set ups used 80 hp was that they both move the same volume of air at the same rate. Since the air volume flow rate was fixed by assumption and the propeller diameters were fixed in the problem, the 60 inch propeller is going to absorb 40 hp at the same propeller rpm no matter what the gear ratio is for a defined pitch of 55.7 inches. My assumption was that (55.7/12)x(5,000/2.7)x(60/5280) = 99 mph at 40 hp, but if you reduce the gear ratio and keep engine rpm the same, the hp required goes up too. >For the 60" prop using some smaller reduction ratios gives >(55.7/12)x(5,000/2.2)x(60/5280)= gives you 119 mph and a tip speed of >(55.7/12)x(5,000/2.0)x(60/5280)= gives you 130 mph >(55.7/12)x(5,000/1.8)x(60/5280)= gives you 145 mph >(55.7/12)x(5,000/1.6)x(60/5280)= gives you 164 mph If hp is a linear relationship to speed, then: 99 mph => 40 hp 119 mph => 48 hp 130 mph => 53 hp 145 mph => 59 hp 164 mph => 65 hp Again, this has been fun. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Aug 20, 2003
Subject: Re: Landing Gear Camber ???
I am not so much concerned with tire wear ( they will dry rot before they wear out ) I am concerned about handling ... In my VW racing Days I ran about 2 degrees of negative camber ... Dave In a message dated 8/20/03 12:16:11 AM Eastern Daylight Time, chieppa47(at)comcast.net writes: << Dave, When you say too much are you talking 5 or 6 degrees? Too much is not good for the tires, check out the link. http://www.yokohamatire.com/utmeasures.asp Charles >> ________________________________________________________________________________
From: <rowedl(at)highstream.net>
Subject: interco?
Date: Aug 20, 2003
Kolbers, Does anybody have a two place intercom for sale that they had good results with? I use two standard aviation headsets and will probably be buying ANR kits for them, any recomendations would be appreciated. Denny Rowe Mk-3. Leechburg PA ________________________________________________________________________________
From: "Christopher J Armstrong" <tophera(at)centurytel.net>
Subject: 2 sixties or one 72
Date: Aug 20, 2003
Well yah, if ya go faster it is gonna take more power! I just wanted to point out that the more area the better but you have to get each prop set up for the situation or your comparison is a bit unfair. I would guess the best way to do this would be to not require the same airflow but see what the performance is for each prop set up the best it can be for the airplane. I would bet the greater area prop would win every time. ( thats what theory would suggest anyway. Topher -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Jack & Louise Hart Subject: RE: Kolb-List: 2 sixties or one 72 > > >you came to the conclusion that the big prop ( smaller area) will be >better at speed and the small props (larger area) better at climb. But >if you change the reduction ratio for a given speed range then the two >props are better for every case, if they have more area. More area is >more efficient cause you don't have to move the air as fast to absorb a >given hp. That's why the two small props ( more area) only need to >advance 55.7 inches per rotation, and the one big ( less area ) prop has >to advance 77.4 inches. It has to move the air faster to absorb the >power, and therefore is less efficient. > >Somebody point out the errors I made, probably did this too fast to get >any of it right. > Topher, I agree with everything you have written, but the problem was proposed as a comparison between a 80 hp engine swinging a 72 inch prop, and two 40 hp engines swinging 60 inch props. The only way I could see to compare them was to be sure that both set ups used 80 hp was that they both move the same volume of air at the same rate. Since the air volume flow rate was fixed by assumption and the propeller diameters were fixed in the problem, the 60 inch propeller is going to absorb 40 hp at the same propeller rpm no matter what the gear ratio is for a defined pitch of 55.7 inches. My assumption was that (55.7/12)x(5,000/2.7)x(60/5280) = 99 mph at 40 hp, but if you reduce the gear ratio and keep engine rpm the same, the hp required goes up too. >For the 60" prop using some smaller reduction ratios gives >(55.7/12)x(5,000/2.2)x(60/5280)= gives you 119 mph and a tip speed of >(55.7/12)x(5,000/2.0)x(60/5280)= gives you 130 mph >(55.7/12)x(5,000/1.8)x(60/5280)= gives you 145 mph >(55.7/12)x(5,000/1.6)x(60/5280)= gives you 164 mph If hp is a linear relationship to speed, then: 99 mph => 40 hp 119 mph => 48 hp 130 mph => 53 hp 145 mph => 59 hp 164 mph => 65 hp Again, this has been fun. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net --- ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Landing Gear Camber ???
> I am not so much concerned with tire wear ( they will dry rot before they > wear out ) I am concerned about handling ... In my VW racing Days I ran about 2 > degrees of negative camber ... Dave > Dave, > When you say too much are you talking 5 or 6 degrees? Too much is not > good for the tires, check out the link. > http://www.yokohamatire.com/utmeasures.asp > > Charles Dave/Charles/All: The book says no camber/no toe in/toe out, when aircraft is at max gross weight. I like positive camber in my airplane. I think it looks much better than negative camber. I also like a touch of toe in. Toe out on Kolb style main gear will cause the mains to spread apart when taxiing. Take care, john h ________________________________________________________________________________
Date: Aug 20, 2003
From: tom sabean <sabean(at)ns.sympatico.ca>
Subject: Propeller Diameter
Just finished going through the archives trying to determine the best prop for a 912 on a Mark111 Xtra. I think I will go with a 3-blade IVO but I noticed different diameters being used, anywhere from 68 to 72 inch. Which is the best diameter to use? Thanks, Tom Sabean Mark111 Xtra ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: 2 sixties or one 72
Date: Aug 20, 2003
> Mine will stay afloat (solo) at 4500 rpm, which (best I can read this tiny > graph in the Lockwood catalog) equals about 37 hp. Interesting, sure give a good glide anyway. :o) Kirk ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Propeller Diameter
> Which is the best diameter to use? > > Thanks, > Tom Sabean Tom/All: I don't know which is best for your MK III Extra. I have used a 72" Warp Drive which worked good for me, but seemed to be a little noisier than the 70". I now use a 70" 3 blade Warp Drive, which also works great for me. I highly recommend Warp Drive Props with nickel steel leading edges, unless you are guaranteed to fly in cool, clean, dry air, without the possibility of anything falling off your airplane or engine and going through the prop. The Warp Drive takes a licking and keeps on ticking. I have been flying in front of them for 10 years and over 1,600 hours, for all my flights that have covered CONUS, Canada, and Alaska. I am a believer. If you check with my buddy John Williamson, he will probably agree with me. He covers a lot of territory pushed by a Warp Drive. The choice is yours, john h ________________________________________________________________________________
From: "John Williamson" <KolbraPilot(at)comcast.net>
Subject: Prospective Kolbra Owners
Date: Aug 20, 2003
The Kolbra is a great little airplane. But there is plenty of room for improvement. - I am changing out the Tracey O'Brien brakes for Matco dual caliper brakes. - Changing wheels from 8:00-6 Azusa to Matco 8:00-6. - Changing turff tires for McCreary Air Trac. - Will build new ailerons and a set of flaps to replace the flaperons. As you can see from the upcoming changes, the stopping ability and approach speed and angle are trying to be improved. I will have an update on the new Verner 133M engine, the new brakes and wheels within the next two weeks. The flaps and new ailerons won't happen until after TNK Fly-In. John Williamson Arlington, TX * * * * * * * * * * Kolb Kolbra, Jabiru 2200, 441 hours (Soon to be Verner 133M, Warp Drive 68", 3 blade prop) http://home.comcast.net/~kolbrapilot ________________________________________________________________________________
Date: Aug 19, 2003
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Tail Weel Springs
Since the Kolb doesn't have all that much of a side profile, I would think taxi in a cross wide would affect it all that much. Our Citabria we often had to stab the brake repetitively while taxiing due to it wanting to wether vane in a strong cross wind. You may be right and need a little stronger spring but keep the springs. I wouldn't think you should need or want to connect the rudder cables direct to the tail wheel. You might find that when you are using a lot of rudder upon landing, being directly connected it will likely send you searching for runway lights. We had one builder tell another builder of a CH601 to do that. After a couple flights he commented to me that it was difficult to control upon landing. After looking at it I asked him a simple question, how did the kit manufacturer say to do it. He changed it back, no problem since. You need to be able to over ride the tail wheel position with rudder. Example if the tail wheel was straight and you needed to make a sharp tight turn, without the rudder it would difficult to rotate the tail quick enough to get the wheel to swivel pass the detent positions. Jerb > > >I have the optional full swivel tail wheel with the supplied tail wheel >springs. On my flight to Oshkosh I landed one time where the winds were >blowing 15-20mph on a black top runway. When I tried to turn cross wind the >tail wheel wouldn't turn. I had to stand on a wheel brake fairly hard. I >then had to taxi cross wind for almost a mile strait and I had to fully >deflect the rudder AND drag a wheel brake to taxi strait. I made a mental >note that when I got back I would order heaver compression springs for the >tail wheel. > >When I was a Oshkosh I attended a forum where the speaker was saying that >their tail wheels are direct connected for better control. He said that tail >wheels controlled by springs are always lagging behind user input. > >My question is should I just direct connect the tail wheel to the rudder or >use heaver springs? > >Rick Neilsen >Redrive VW powered MKIIIc > > ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Prospective Kolbra Owners
> - I am changing out the Tracey O'Brien brakes for Matco dual caliper brakes. > - Changing wheels from 8:00-6 Azusa to Matco 8:00-6. > - Changing turff tires for McCreary Air Trac. > - Will build new ailerons and a set of flaps to replace the flaperons. > John Williamson John W/All: Which brake is the dual caliper and what is the axle and bearing size for the wheel? Looks like Miss P'fer is going to have some competition in the landing and stopping department, but I believe it was needed for certain Yooper airfields. Take care, john h ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Kolbra
> Was allready planning on Matco Brakes. Big Lar has arrived and we are going to rev up the beast this evening! > > pp pp/All: I don't have time to give you the model number of the MATCO's, but mine have 3/4" axles and 3/4" tapered roller bearings. Brakes are a tremendous increase over the old MATCO gold wheels w/5.8" bearings and UL brakes. I am happy with mine. Take care, john h PS: Miracles will never cease to happen. Big Lar made it to Mississippi in one piece. :-) ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Tail Weel Springs
> Since the Kolb doesn't have all that much of a side profile, I would think > taxi in a cross wide would affect it all that much. > Jerb Jerb/All: Don't let the skinny little tail boom fool you. On the end of that skinny sucker is a big "A" vertical stabilizer and rudder. Cross wind in 15 to 30 MPH winds will make a believer out of you. I think I shared with you all an attempted approach into a grass strip in Oklahoma last May on the way to Monument Valley. 30 to 35 MPH 90 degree cross wind. No way to straighten the airplane to align with the strip. Had to land on the other side of the fence in the cow lot, with the cows. But Miss P'fer and I have been flying with the cows for 19 years and we are right at home with them. Take care, john h ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: MATCO Wheels/Brakes for Mark III/Extra/Kolbra
Hi Gang: Here's the wheel and brake combo I highly recommend, based on some serious use the last couple years: http://www.matcomfg.com/specs/w62.htm There is a one inch spacer to widen the wheels available from MATCO that makes a nice fit with the McCreary Air Trac 800X6 tires. This is the wheel/brake combo with the 1" spacer: http://www.matcomfg.com/Wheel/IM29a.jpg Take care, john h ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: 2 sixties or one 72
Date: Aug 20, 2003
Propellor Prognosticators, My 1st Kolb, an UltraStar had a 50" prop that put out 225lbs static thrust. I wanted more & was about embark on a duct fan conversion. I did a lot of research and came to realize that thrust increases logrithmiclly because area is the biggest factor in thrust & area increases in a squared relationship. Therefore the significant advantage of duct fan was overwhelmingly beat out by a larger diameter prop. I dropped the engine & raised the gear legs & managed to get a 60" prop which has 44% increase in area. I was hoping to get that much improvement in thrust also, I didn't, (a diferent redrive with different ratio & different prop are major variables) but I still got 30% more thrust which translated into a 30% increase in climb rate. The top end speed increased but not nearly 30%, don't remember exactly. Now back to the original question, Would 2 60" props on 2 40hp engines be better than one 72" prop on an 80hp engine (this is a Kolb list so I'm assuming a Kolb in the real world.) the 72" prop also has 44% more area than a 60" prop. Lets assume we will also get only a 30% increase in thrust. Now a 72" prop clearly delivers more (30+%) thrust per hp than a 60". So how would you want to divy up your 80hp? I will put it behind the 30% more effecient setup. This is not just theory, but proven practice as well. Take a 40hp, 60" prop setup, double its thrust & a 80hp/72" prop will beat it hands down. Then there is the extra weight, drag, complexity, fuel burn, & harmonic resonance to deal with & the single engine is even a better deal. ...Richard Swiderski (Still detoured from finishing the Turbo Suzuki 3 Cyl. It looks like even Big Lar is going to get up before me!) ----- Original Message ----- From: "Christopher J Armstrong" <tophera(at)centurytel.net> Subject: RE: Kolb-List: 2 sixties or one 72 > > Well yah, if ya go faster it is gonna take more power! I just wanted to > point out that the more area the better but you have to get each prop > set up for the situation or your comparison is a bit unfair. I would > guess the best way to do this would be to not require the same airflow > but see what the performance is for each prop set up the best it can be > for the airplane. I would bet the greater area prop would win every > time. ( thats what theory would suggest anyway. > > Topher > > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Jack & Louise > Hart > To: kolb-list(at)matronics.com > Subject: RE: Kolb-List: 2 sixties or one 72 > > > > > > > > >you came to the conclusion that the big prop ( smaller area) will be > >better at speed and the small props (larger area) better at climb. But > >if you change the reduction ratio for a given speed range then the two > >props are better for every case, if they have more area. More area is > >more efficient cause you don't have to move the air as fast to absorb a > >given hp. That's why the two small props ( more area) only need to > >advance 55.7 inches per rotation, and the one big ( less area ) prop > has > >to advance 77.4 inches. It has to move the air faster to absorb the > >power, and therefore is less efficient. > > > >Somebody point out the errors I made, probably did this too fast to get > >any of it right. > > > > Topher, > > I agree with everything you have written, but the problem was proposed > as a comparison between a 80 hp engine swinging a 72 inch prop, and two > 40 hp engines swinging 60 inch props. The only way I could see to > compare them was to be sure that both set ups used 80 hp was that they > both move the same volume of air at the same rate. Since the air volume > flow rate was fixed by assumption and the propeller diameters were fixed > in the problem, the 60 inch propeller is going to absorb 40 hp at the > same propeller rpm no matter what the gear ratio is for a defined pitch > of 55.7 inches. > > My assumption was that (55.7/12)x(5,000/2.7)x(60/5280) = 99 mph at 40 > hp, but if you reduce the gear ratio and keep engine rpm the same, the > hp required goes up too. > > >For the 60" prop using some smaller reduction ratios gives > >(55.7/12)x(5,000/2.2)x(60/5280)= gives you 119 mph and a tip speed of > >(55.7/12)x(5,000/2.0)x(60/5280)= gives you 130 mph > >(55.7/12)x(5,000/1.8)x(60/5280)= gives you 145 mph > >(55.7/12)x(5,000/1.6)x(60/5280)= gives you 164 mph > > If hp is a linear relationship to speed, then: > > 99 mph => 40 hp > 119 mph => 48 hp > 130 mph => 53 hp > 145 mph => 59 hp > 164 mph => 65 hp > > Again, this has been fun. > > Jack B. Hart FF004 > Jackson, MO > > > Jack & Louise Hart > jbhart(at)ldd.net > > > --- > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 20, 2003
Subject: Re: Propeller Diameter
In a message dated 8/20/03 4:13:09 PM Eastern Daylight Time, jhauck(at)elmore.rr.com writes: > I highly recommend Warp Drive Props with nickel > steel leading edges, unless you are guaranteed to > fly in cool, clean, dry air, without the > possibility of anything falling off your airplane > or engine and going through the prop. > > Hey, Tom!! John knows what he's talking about. The Ivo is very easy to adjust, is smoother & quieter. That aside, if you want the best performance [both climb & cruise], go with the Warp. Shack FS II SC ________________________________________________________________________________
Date: Aug 20, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Propeller Diameter
> Hey, Tom!! John knows what he's talking about. > > The Ivo is very easy to adjust, is smoother & quieter. That aside, if you > want the best performance [both climb & cruise], go with the Warp. > > Shack Shack/All: Your comment jogged my memory. I don't have to have an instant method to set prop pitch. Don't need it. Once the correct pitch is set on the Warp, I fly and leave it alone. It stays where I put it. Sorta like fix and forget. I have about 500 hours on this last adjustment, when I cut an inch off the 72" prop to make it a 70". BTW: Did not take that much increase in pitch to make up for the performance difference. Just a tiny bit of pitch increase. john h ________________________________________________________________________________
From: BICUM(at)aol.com
Date: Aug 21, 2003
Subject: Re: Propeller Diameter
I currently have an IVO. If I need to replace it soon, will strongly consider the Warp for the reasons that John H. mentions. 1) Things do come off your airplane and go through the prop. At about 100 hours, a little bitty bolt vibrated off and went through the prop. Put a nice nick in one blade of the IVO. Sent it back to IVO and they reworked it for a very reasonable price. IVO has provided good service. 2) IVO's don't seem to like long flights, during the summer in the south. Last summer made a long XC (~450 nm) during the first week of July. Started loosing the SS tapes on the leading edges. One came off and damaged the fabric on the top of a flap. Not a good thing on a long XC. That has been the only time I had trouble with the tapes coming off. That is the hottest and longest periods of time I pushed the plane. If you are a short hopper, the IVO is smooth. I have been very happy with it, except for that one long trip last summer. I still fly it with no problems, I just carry extra SS tapes on long flights. If I have to replace it, I will probably go with the warp. Just my experience with an IVO. John Bickham St. Francisville, LA N308JB Mark III - 912 190 hrs. ________________________________________________________________________________
From: BICUM(at)aol.com
Date: Aug 21, 2003
Subject: Flight planning TNK fly-in
Starting to think about the TNK fly-in. I drove to the first one while I was building. Work or terrorist have not allowed me to return since. I am flying this time and developing two plans based on weather and looking for any advice from those veteran XC'ers. The airports listed are where I plan to RON. Looking for any suggestions. Plan A - Weather is outstanding Depart HZR (New Roads, LA) Monday,9/22 and pass by Kitty Hawk on the way to TNK. HZR -> 08A (Wetumpka, AL) -> CDN (Camden, SC) -> FFA -> RZZ (Roanoke Rapids, NC) -> 3KY2 If weather is excellent, may get to TNK around Thursday. Would that be a problem - getting there too early? Plan on tent camping. Plan B - Weather is marginal HZR -> TNK and back . This will probably be the only time I get this close to Kitty Hawk this year during the Centennial. I sure would like to make that stop if the weather cooperates. Any suggestions or good stops along the way? John Williamson has been planning the same thing for a while. Maybe he will see me as he passes me by in his Kolbra. John Bickham St. Francisville, LA N308JB Mark III - 912 190 hrs. ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Prospective Kolbra Owners
Date: Aug 20, 2003
Question.............since I've also got the bigger brakes, wheels, tires (8.00-6), bearings, axles, etc. - are those brakes dual caliper, or dual piston ?? My new ones are single caliper (BIG caliper) but it seems to me Matco told me they were dual piston.........??.........or is there another, even heavier duty version ?? The new setup is rated for a 1300# airplane, vs the 600# rating for the standard set-up. I do know for sure that all the components are much larger and stronger than the standard ones. Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Subject: Re: Kolb-List: Prospective Kolbra Owners > > > > - I am changing out the Tracey O'Brien brakes for Matco dual caliper brakes. > > - Changing wheels from 8:00-6 Azusa to Matco 8:00-6. > > - Changing turff tires for McCreary Air Trac. > > - Will build new ailerons and a set of flaps to replace the flaperons. > > > John Williamson > > John W/All: > > Which brake is the dual caliper and what is the > axle and bearing size for the wheel? > > Looks like Miss P'fer is going to have some > competition in the landing and stopping > department, but I believe it was needed for > certain Yooper airfields. > > Take care, > > john h > > ________________________________________________________________________________
Date: Aug 21, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Landing Gear Camber ???
> >OK I need to know ... My firestar has a LOT of positive camber ...is this >good or bad ... Thanks !!! ...Dave > > Dave, Excessive camber creates excessive bearing and wheel side loads, tire wear, and increases rolling resistance. In turn, this increases the chances of bearing failure and cracking of a wheel, and increases takeoff distance. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "John Williamson" <KolbraPilot(at)comcast.net>
Subject: Brakes, Wheels & axels
Date: Aug 21, 2003
Everything you always wanted to know about wheels and brakes before you buy them is available on the matcomfg.com website. I wish I knew this before I bought the o'Brian brakes. MATCO mfg produces a six inch wheel and brake assembly for use with ultralight aircraft less than 1300 pounds--the MH6B. This six inch wheel is available with .625 bearings or .75 bearings (the MH6B.75) and three caliper configurations MATERIAL WHEEL ASSEMBLY CALIPER SPACING (DIM B) BEARING AXLE DIAMETER (DIM C) AXLE SPACING (DIM D) BEARING SPACING (DIM E) BEARING TYPE SEALED WHEEL/BRAKE ASSEMBLY WIDTH (DIM F) STATIC CAPACITY (LBS) LOAD LIMIT KINETIC CAPACITY (FT LBS) TORQUE RATING (IN-LB@450 PSI) WEIGHT (LBS) SPUN AL MH6B /6" 1.24 0.625 2.00 2.000 BALL 5.3750 660 2000 93,441 1070 4.4 SPUN AL MH6B.62D /6" 1.24 0.625 2.00 2.000 BALL 5.3750 660 2000 93,441 1440 4.65 SPUN AL MH6B D.62/6" 1.24 0.625 2.00 2.000 BALL 5.3750 660 2000 93,441 2140 5.18 SPUN AL MH6B.75 /6" 1.24 0.750 2.00 2.000 BALL 5.3750 660 2000 93,441 1070 4.4 SPUN AL MH6B.75D /6" 1.24 0.750 2.00 2.000 BALL 5.3750 660 2000 93,441 1440 4.65 SPUN AL MH6B D.75/6" 1.24 0.750 2.00 2.000 BALL 5.3750 660 2000 93,441 2140 5.18 MH WHEELS AVAILABLE IN GOLD OR SILVER The third type caliper is the DXT but not listed in the table above: Torque Rating (@450 PSI) MH6BDXT.62 & MH6BDXT.75 3082 in-lbs torque. I will use Matco MH6BD.62/6" Dual Caliper brakes with 2140 inch pounds of torque. http://www.matcomfg.com/specs/mh6b_d.htm John Williamson Arlington, TX Kolb Kolbra, Verner 133M, 68", 3 Blade Warp Drive (ZERO hours) http://home.comcast.net/~kolbrapilot/ ________________________________________________________________________________
Date: Aug 21, 2003
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Propeller Diameter
I understand that the source of the stainless steel tape IVO used on the prop leading edge no longer produces the product and alternative sources have not held up (adhering) nearly as well. Your prop may be one that has the alternative source edge tapes. Over all I am happy with my IVO. I read claims that the Warp is supposed to be better but have never seen any back to back performance test on similar blade number props. Would nice to see back to back flight test of both props performed with on the same plane say on a very early morning flight test. At the end of each test flight, fuel would need to be topped to maintain the same test weight. Each prop of same number of blades could be tested before hand to arrive at the pitch to produce the best performance. Then at the time of the test each prop could be switched and the pitch quickly restored with minimum time between flights. jerb > >I currently have an IVO. If I need to replace it soon, will strongly >consider the Warp for the reasons that John H. mentions. > >1) Things do come off your airplane and go through the prop. At about 100 >hours, a little bitty bolt vibrated off and went through the prop. Put a >nice >nick in one blade of the IVO. Sent it back to IVO and they reworked it for a >very reasonable price. IVO has provided good service. > >2) IVO's don't seem to like long flights, during the summer in the south. >Last summer made a long XC (~450 nm) during the first week of July. Started >loosing the SS tapes on the leading edges. One came off and damaged the >fabric >on the top of a flap. Not a good thing on a long XC. That has been the only >time I had trouble with the tapes coming off. That is the hottest and >longest >periods of time I pushed the plane. > >If you are a short hopper, the IVO is smooth. I have been very happy with >it, except for that one long trip last summer. I still fly it with no >problems, >I just carry extra SS tapes on long flights. If I have to replace it, I will >probably go with the warp. > >Just my experience with an IVO. > > >John Bickham >St. Francisville, LA >N308JB >Mark III - 912 >190 hrs. > > ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Aug 21, 2003
Subject: WARNING ! 914 rotax !!!
This is from "ROTAX" Subj: ATTENTION! - RELEASE OF MANDATORY ALERT SERVICE BULLETIN FOR SPECIFIC ROTAX 914 F & 914 UL ENGINES. Date: 8/21/03 6:45:46 PM Eastern Daylight Time From: updates@rotax-owner.com (updates@rotax-owner.com) Dear Registered User; The following MANDATORY ALERT SERVICE BULLETIN has been released by Rotax. ASB-914-028 -- INSPECTION OF THE EXHAUST MUFFLER PART NO. 979402 FOR ROTAX ENGINE TYPE 914 SERIES SUMMARY OF SERVICE BULLETIN: THIS SUMMARY IS GENERAL IN NATURE AND IS NOT INTENDED TO REPLACE THE INFORMATION PROVIDED IN THE SERVICE BULLETIN. ALL OWNERS, OPERATORS AND MAINTENANCE PERSONNEL SHOULD OBTAIN AND CAREFULLY REVIEW THE FULL TEXT OF THE SERVICE BULLETIN. Cracks have been detected on some genuine ROTAX exhaust mufflers part no. 979402. Mufflers within the serial numbers ranges specified in the ASB must be inspected before next flight and daily there after until further notice. If cracks are detected, the aircraft must not be operated until the exhaust muffler is replaced. This new Alert Service Bulletin may be downloaded from www.rotax-owner.com ASB-914-028 - http://www.rotax-owner.com/si_tb_info/getdoc.asp?USERID=BMWBikeCrz&DOCID=ASB-914-028&S_TYPE=NW This e-mail update is provided as a free service to registered users. Register with Rotax Owners Association News today! ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Aug 21, 2003
Subject: Propeller Diameter GSC ???
anyone using a GSC ? pros / cons ________________________________________________________________________________
Date: Aug 21, 2003
Subject: Welding
From: "Lawrence M. Rice" <tailwind5(at)juno.com>
If you do it with gas, use RG45 or a similar mild steel rod. Do not use high alloy rod like 4130 or your weld will turn out brittle, as it picks up carbon from the acetylene (run the flame VERY slightly reducing to avoid too much oxygen). You'll need a small tip. And, if you do it with gas you'll need a bunch of practice welding thin wall tubing (maybe 5 -10 evenings of messing around). Larry the MicroMong guy ________________________________________________________________________________
Date: Aug 21, 2003
From: Eugene Zimmerman <eugenezimmerman(at)dejazzd.com>
Subject: Re: Landing Gear Camber ???
Jack & Louise Hart wrote: > > Excessive camber creates excessive bearing and wheel side loads, tire wear, and increases rolling resistance. In turn, this increases the chances of bearing failure and cracking of a wheel, and increases takeoff distance. > > Jack B. Hart FF004 Jackson, MO You are correct but for best results zero camber and toe in should be when the maximum load is upon the wheels. This would be on a hard bounce landing with the landing substantially sprung. If the alignment is on zero with one G load it will be seriously out of alignment when the wheel load is at max. resulting in even more stress on all the individual parts at their most vulnerable moment. Hence the bent Kolb landing gear. EZ ________________________________________________________________________________
Date: Aug 21, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: IVO Propellers Right & Left & Powerfin?
When I replaced the Rotax 447 with the Simonini Victor 1+, I could use the original spacer and IVO hub, but I had to purchase left hand blades. When I got the new blades, I noticed that they were not as broad chord wise as were the old right hand blades. I did not think much about it because the original blades were so old that they had the aluminum inserts around the blade mounting holes. I just thought IVO had up graded the design. I ran the new 68 inch high pitch IVO and then cut it to 62 inches to more closely approximate the Simonini test propeller. Currently the FireFly will fly 55 mph at 5,200 rpm. This is the point that Simonini claims the Victor 1+ is putting out 38 hp. But when the 447 was installed and it was cranked up, the FireFly would fly about 70 mph at 38 hp. The Victor 1+ is still breaking in, because on hour flights engine rpm will slowly drift up ward with no change in throttle setting. Climb out after takeoff with the Victor 1+ is about half of what I experienced with the 447. But part of this is due to very warm weather, and I cannot run the Victor 1+ much over 5,400 rpm with out over running the radiator capacity. Once one gets to altitude and in level flight cooling improves and one can run the engine harder. With my head sticking out I am happy with the 55 mph at 5,200 rpm and 2 gph, but I would like to get a little better climb. I got to thinking about the old/new blade chord difference. It seemed that a longer chord blade would give better climb. I called IVO and asked why they had changed the design of the blade. I was told that original blade design had not changed. Evidently the right hand blade was designed first followed by the left hand blade. And the left hand blade was designed with a shorter chord. It is not possible to get a left hand blade with the same chord as the right. I have been looking for another propeller with a broad blade. I came across Powerfin. They make claims of lower inertia than, 1/3 the flexure of, and better performance than the IVO. Does anyone have any experience with Powerfin on a Kolb product? If so, how has it performed? Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Aug 21, 2003
From: Jim Clayton <jspc78(at)yahoo.com>
Subject: Belt sander specs.
Hello all, I am looking at small, bench mounted belt sanders for smoothing aluminum after cutting. Any advice on the grade of sandpaper to use? Been looking at some Harbor Freight models priced around $80; any thoughts on whether it will last longer than a week ;-), or other suggested sanders? Thanks, Jim Jim Clayton California Mark-3X, waiting for Kit#1 ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: Welding
Date: Aug 21, 2003
I just bought a Henrob torch at Osh. Great little toy. Welds a lot easier than the old large torches. They even taught me top weld aluminum with it before I bought it. That is what really sold me. ----- Original Message ----- From: "Lawrence M. Rice" <tailwind5(at)juno.com> Subject: Kolb-List: Welding > > If you do it with gas, use RG45 or a similar mild steel rod. Do not use > high alloy rod like 4130 or your weld will turn out brittle, as it picks > up carbon from the acetylene (run the flame VERY slightly reducing to > avoid too much oxygen). You'll need a small tip. And, if you do it with > gas you'll need a bunch of practice welding thin wall tubing (maybe 5 -10 > evenings of messing around). > > Larry the MicroMong guy > > ________________________________________________________________________________
Date: Aug 21, 2003
From: "Bob N." <ronoy(at)shentel.net>
Subject: Wood props
There's a good article on wood props in June/July Air&Space magazine. Bob N. ________________________________________________________________________________
From: <rowedl(at)highstream.net>
Subject: Re: IVO Propellers Right & Left & Powerfin?
Date: Aug 22, 2003
----- Original Message ----- : Jack Hart wrote: I have been looking for another propeller with a broad blade. I came across Powerfin. They make claims of lower inertia than, 1/3 the flexure of, and better performance than the IVO. Does anyone have any experience with Powerfin on a Kolb product? If so, how has it performed? Jack, I am currently using a Powerfin F model three blade 68" diameter on my 690L powered Mk-3. I purchased this propeller from Slingshot owner Luray Weactor of Lancaster PA who also flies a 690L on his Slingshot. Luray put 50 hrs on the prop prior to selling it to me and was very happy with it, he only sold it so he could install an inflight adjustable prop to fully take advantage of the 690Ls wide torque range. I have since put 11.2 hrs on it and it still looks like new. The pitch adjust system while not as easy as an IVO quick adjust, is very slick and the quality of the prop is first rate. Powerfins claims of low inertia are true and it is a very smooth running prop. It is much more rigid than IVO blades, I figure it is between Warp and IVO in stiffness and definitly lighter than either. I am sure it is a lot tougher than an IVO, but not as tough as a Warp. I am very happy with the overall performance I am seeing and thus far would have to rate the Powerfin a very good prop. Again, my prop only has 61.2 total hours on it so my opinion is worth what you paid for it. Denny Rowe, N616DR, Leechburg,PA ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Wood props
Date: Aug 22, 2003
Does anybody know who makes the wood props that Kolb uses on their fireflies? Kirk ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Aug 22, 2003
Subject: Re: Trip
In a message dated 8/21/03 4:39:02 PM Eastern Daylight Time, WillUribe(at)aol.com writes: > Greetings, > I'm getting bored of Indianapolis, I have 4 more weeks left here. > This weekend I'm driving to Dayton, Ohio and visit the Wright brothers > bicycle shop. > > Any Kolb flyer out that way? > > Regards, > Will Uribe > El Paso, TX > FireStar II N4GU > C-172 N2506U > http://home.elp.rr.com/airplane/ > Will, it would have been great to meet you but we are in the process of moving to Swiderski and Merle Hargis land in Florida and don't have a house anymore... Especially a buddly from ol El Paso....geez. George Randolph Firestar driver from Akron O...no longer in Akron though ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: IVO Propellers Right & Left & Powerfin?
Date: Aug 22, 2003
I have a three bladed 72" F Model Power Fin on my Redrive VW. I purchased it primarily because of its low inertia. I'm happy with it but I haven't tried a identical other prop so?? I got to look at a Power Fin prop off a CGS Hawk that had a takeoff problem a Oshkosh. They parked the damaged plane next to me in the camping area. The blades were broken off the hub with about one inch sticking out of the three blade hub. The blades were broken in many pieces and separated front from the back at the leading/ trailing edge joint. They appeared to be foam filled or hollow. I have no feelings good or bad about what I saw. They fixed the broken plane and mounted a new prop and flew it. In general aviation engines you need to check the engine crank when you have a prop strike like that. I hope the combination of broken prop and Rotax gear box dampener saved the engine? It seemed to fly ok the next few days. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Jack & Louise Hart" <jbhart(at)ldd.net> Subject: Kolb-List: IVO Propellers Right & Left & Powerfin? Does anyone have any experience with Powerfin on a Kolb product? If so, how has it performed? > > Jack B. Hart FF004 > Jackson, MO > > > Jack & Louise Hart > jbhart(at)ldd.net > ________________________________________________________________________________
Date: Aug 22, 2003
From: Bob Bean <slyck(at)frontiernet.net>
Subject: props
all....especially MkIII drivers, I'll be experimenting with the 2 blade warp drive hub. How many out there are using a 2 blader and satisfied with it? I've read all the negatives, just wonder about success stories. -BB ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: Big Day
Date: Aug 22, 2003
Kolbers, Well today is the big day. I mailed a check to TNK for kit 1 for a King Kolbra. Plan on working in the shop this weekend getting ready to start. I bought two real heavy built 4 x 8 tables that I plan to put end to end and true up. They have Formica surfaces with a back splash. This sound like a suitable work surface? I'm very excited to finally get going on this project. Thanks to all for the good advice. Let the madness begin! pp ________________________________________________________________________________
Date: Aug 22, 2003
Subject: Re: props
From: ul15rhb(at)juno.com
How about Firestar drivers? I've tried both a two and three blade prop. The three blade has more moment of inertia, is tougher on the gear box, and has a buzzing sound that I didn't like. The two blade is quieter, and performs well. Ralph Original Firestar 16 years flying it --- Bob Bean wrote: all....especially MkIII drivers, I'll be experimenting with the 2 blade warp drive hub. How many out there are using a 2 blader and satisfied with it? I've read all the negatives, just wonder about success stories. -BB The best thing to hit the internet in years - Juno SpeedBand! Surf the web up to FIVE TIMES FASTER! ________________________________________________________________________________
Date: Aug 22, 2003
From: "T. K. Frantz" <tkrolfe(at)usadatanet.net>
Subject: Re: Wood props
Kirk Smith wrote: > > Does anybody know who makes the wood props that Kolb uses on their fireflies? Kirk > Kirk, Tennessee Propellors makes the wood prop, at least they did a year ago. If your looking to get a better price by dealing with them direct, think again. I tried and found that I was able to get a better price from TNK. Go figure?!!! Found out they will do a urethane leading edge if you ask for it. Terry - FireFly # 95 ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: Big Day
Date: Aug 22, 2003
This has been hashed and rehashed before but you may want to also setup a couple good sawhorses. By building 6 Kolbs I have found that this is the easiest way to work on the wings. Other opinions may vary. ----- Original Message ----- From: "Paul Petty" <ppetty@c-gate.net> Subject: Kolb-List: Big Day > > Kolbers, > Well today is the big day. I mailed a check to TNK for kit 1 for a King Kolbra. Plan on working in the shop this weekend getting ready to start. I bought two real heavy built 4 x 8 tables that I plan to put end to end and true up. They have Formica surfaces with a back splash. This sound like a suitable work surface? I'm very excited to finally get going on this project. Thanks to all for the good advice. > > Let the madness begin! > > pp > > ________________________________________________________________________________
From: Gherkins Tim-rp3420 <rp3420(at)motorola.com>
Subject: props
Date: Aug 22, 2003
Folks, I just posted some thoughts and here are some more------ If my engine gearbox could throw a three bladed Warp that is what I would have purchased. If I go to a two blade prop and I am sure I will in the future, to give it a try, what I would select hands down is a two blade Warp. Tim G. PS- Take my opinion for what it is worth, I have not flown either prop yet! But I have read and followed prop subject for the last four years, and these are my conclusions. tg -----Original Message----- From: ul15rhb(at)juno.com [mailto:ul15rhb(at)juno.com] Subject: Re: Kolb-List: props How about Firestar drivers? I've tried both a two and three blade prop. The three blade has more moment of inertia, is tougher on the gear box, and has a buzzing sound that I didn't like. The two blade is quieter, and performs well. Ralph Original Firestar 16 years flying it --- Bob Bean wrote: all....especially MkIII drivers, I'll be experimenting with the 2 blade warp drive hub. How many out there are using a 2 blader and satisfied with it? I've read all the negatives, just wonder about success stories. -BB The best thing to hit the internet in years - Juno SpeedBand! Surf the web up to FIVE TIMES FASTER! ________________________________________________________________________________
Date: Aug 22, 2003
Subject: WELDING & BELT SANDERS
From: "Lawrence M. Rice" <tailwind5(at)juno.com>
The Henrob torch is really nice. If it weren't so pricy and if I didn't already have a good torch....... A belt or disc sander is nice for smoothing the edges of thin aluminum parts. I made my own disc sander with an old electric motor I got from a friend and a disc I bought from a woodworking tool place, made the table from wood. However, if you need to smooth the edge of heavier aluminum parts (say 1/4" thick or more), forget the sander & use a Vixen file. It does the job faster & better & you won't go through enough sanpaper to pay Guatemala's national debt! Larry the MicroMong guy ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: Wood props
Date: Aug 22, 2003
Kirk, I'm going to have to go with Ivo as I will need n inflight adjsutable to use my lower end torque with the turbo, so I'll be looking for a 72" left hand or quick adjust that I can convert. Regarding your search for a quality wooden prop, I'd put my money in a Precision Propellor. they are ground adjustable, 2 or 3 blade & even had a semi constant speed version. I've used them for years & would recommend one to my mother. Richard Swiderski ----- Original Message ----- From: "Kirk Smith" <snuffy(at)usol.com> Subject: Kolb-List: Wood props > > Does anybody know who makes the wood props that Kolb uses on their fireflies? Kirk > > ________________________________________________________________________________
Date: Aug 22, 2003
From: george murphy <geomurphy(at)direcway.com>
Subject: Aluminum rib bracing
Help ---I am reconstructing wings for my ole Firestar and understand that the 5 rib design needs a little bracing using aluminum angle. My question is, what is the material made of ? Is a certain type of aluminum required or can I just use a hardware store type? And if I were to replace the leading edge tube what would the recommended thickness be. Any help would be appreciated, George Murphy / 85 Firestar / Alabama ________________________________________________________________________________
Date: Aug 22, 2003
From: "Bob N." <ronoy(at)shentel.net>
Subject: Blackout
What's wrong with this picture? http://www.angelfire.com/rpg/ronoy/Blackout.jpg Bob N. ________________________________________________________________________________
Date: Aug 22, 2003
Subject: Re: Blackout
From: herbgh(at)juno.com
Bob There are too many lights on across the country save the middle north east!!:-) Herb in KY > > What's wrong with this picture? > http://www.angelfire.com/rpg/ronoy/Blackout.jpg > > > Bob N. > > > > > > > > > > ________________________________________________________________________________
Date: Aug 22, 2003
From: "Bob N." <ronoy(at)shentel.net>
Subject: Re: UL: Wood props
Scott Perkins asks: what are its (article in Air&Space on wood props) best points? Here's what I clipped out: from Air&Space art. on wood props On the majority of aircraft, metal and composite props have replaced wood, but wooden propellers still own 10 percent of the aviation market. The demand derives from attributes including performance ("It's much easier to design the optimum wood propeller for custom aircraft," says Rowell; "Wood propellers inherently have less vibration"), price, and, in the case of vintage aircraft, authenticityright down to the 1940s-vintage Sensenich decals that the company applies to the finished product. "Wood makes sense," says Steve Boser, the design engineer at Sensenich. "Metal props are much more sensitive to engine vibrations. All props flex in flight, due to harmonics, the high-frequency oscillations excited by engine vibrations. Wood props damp out engine-induced vibrations by several magnitudes better than metal. But countless flexion cycles don't affect wood significantly, while metal props accumulate invisible flaws from vibrations and flexing. "A wood prop is as good as it looks. We've had 30-year-old wood props come in that only needed refurbishing, cosmetics. And we've had wood props come back in two years that were unairworthy. It all depends on proper maintenance." Metal props initially had a performance advantage over woodbecause metal is so strong, metal props can be made thinner than wood and are therefore more efficient. But the benefits were obviated in the early 1950s by the design of a new airfoil for wooden propellers. Wood props traditionally had a flat backside, which worked well, but the thickness that was required to keep them from flexing cost some efficiency, measured by the percentage of shaft horsepower converted to thrust horsepower. Sensenich engineer Henry Rose designed a wooden- blade airfoil that was curved on both sidesnow called the Rose "E"which brought wood prop performance within a few percentage points of the performance of metal props. John Monnet, an experimental aircraft designer in Oshkosh, Wisconsin, who has sold more than 2,000 kit planes and 500 Sonex aircraft, uses wood props exclusively. "We've designed aircraft that use engines that run from 2,750 to 6,000 rpms," he says. "You can't safely cover that range with metal props. Wood is durable, experiences far less torsional vibrations, and we can experiment with different tuning of the prop. It costs a few hundred dollars for Sensenich people to change a computer program and carve a new pitch and diameter. It costs thousands for recasting, grinding, and polishing a forged metal prop. Bob N. http:www.angelfire.com/rpg/ronoy/ ________________________________________________________________________________
From: "Chuck Davis - Comcast" <davis207(at)comcast.net>
"Kolb-List Digest List"
Subject: EAA Easter Coast Regional Flying
Date: Aug 22, 2003
Well, we can't all make it to Oshkosh. However, the East Coast Regional fly-in is at New Garden (N57) in South East PA Sept 13-14. I plan on flying down from Princeton in the Firefly. Any other Kolb drivers planning to make it? http://www.n57.com/ Chuck Davis FF 028 ________________________________________________________________________________
From: "bryan green" <lgreen1(at)sc.rr.com>
Subject: Re: Aluminum rib bracing
Date: Aug 22, 2003
Hey George let me know what you find out. I flew mine Wed. with the 377 for 1.5 and it was great. Bryan Green (Elgin SC) ----- Original Message ----- From: "george murphy" <geomurphy(at)direcway.com> Subject: Kolb-List: Aluminum rib bracing > > Help ---I am reconstructing wings for my ole Firestar and understand that > the 5 rib design needs a little bracing using aluminum angle. My question > is, what is the material made of ? Is a certain type of aluminum required > or can I just use a hardware store type? And if I were to replace the > leading edge tube what would the recommended thickness be. > > Any help would be appreciated, George Murphy / 85 Firestar / Alabama > > ________________________________________________________________________________
From: "bryan green" <lgreen1(at)sc.rr.com>
Subject: think
Date: Aug 22, 2003
Here's a question from a new Kolb driver to get you all going. If you could do one thing to an older Firestar I with 377 to improve safety, performance and reliability what would it be? ( without letting you fly it instead of me ) Bryan Green (Elgin SC) ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 22, 2003
Subject: Re: think
In a message dated 8/22/03 10:20:49 PM Eastern Daylight Time, lgreen1(at)sc.rr.com writes: > Here's a question from a new Kolb driver to get you all going. If you could > do one thing to an older Firestar I with 377 to improve safety, performance > and reliability what would it be? ( without letting you fly it instead of me > ) > Bryan Green (Elgin SC) > > > I would install my Vortex Generators on the wings -one on each main rib for a total of 10. The cost to make them is under $20. They should lower your stall speed by 4-5 mph, give better gas mileage, increase your cruise speed for same rpm's, etc.. Put some on your vertical fin for power steering. If you want the plan, let me know. Howard Shackleford FS II Lexington, SC ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: speaking of Vortex generators..WOW
Date: Aug 22, 2003
Well, Im so dang suprised, I cant hardly tell youall....some of you in fact you likely think ive fell off the deep end....but...here goes FireFly....UL2-OII Cuyuna...3 blade 60 Inch warp....6200rpms wot... loaded to gross , actually 2 lbs over at 502 PRIOR Stall tests stall with 5000 rpms throttle setting.....33 mph...real easy break over... stall at WOT..6200....hanging stall..mushing then an break...prop making all kinds of strange sounds to warn you plenty early...still about 33 mph...due to mush tho hard to pin down speed... installed 12 vortex gens today...6 per side...in valley between ribs...none in inside quadrant of wing in front of prop arc ( I was worried about that carpet tape) Loaded to 502.... stall at wot....never did really....nose stayed up and just wouldnt come down.....airspeed indicator dropped off to less than 20..likely because angle to steep for pitot...or I was tailslideing slightly....I had to lower nose to come out of it... 2nd try WOT...determined that i oughtta be able to stall this turd...so I just held it up there and danced the rudder to keep it straight....finally the nose dropped after what seemed like forever....I had so little resistance on stick i think i was standing still or sliding...it finally fell over quick...definatly a Different bird with these on! Also never did hear that prop noise so I guess there is some air getting to the prop that wasnt getting there before from the inner most VG's, even tho they are not directly in front of the prop arc..very noticable..although the cavitating noise before was a nice warning... Stall at 5000 rpms throttle.....27 mph!!!!!!....did it 3 or 4 times and I think I might have seen 26 once!...loaded to GROSS folks...! I have gained actually a solid 6 mph of slow flight envelope.....I can't believe it....Im gonna do it again in the morning to see if i was dreaming today! I installed them at 13.5 inches back from the center of the leading edge tube...they are a tad behind the high part of the wing when at flight attitude. what i attempted to do was raise the wing to flight attitude..and threw a line across the top of the wing at what appeared to be the highest point...then placed the front of the vg on this line. I made the Vgs at a 20 deg angle....\ / not because im a smart feller...but because I studied all the patent data at US patent web site...Studied brother Shacks archives...and brother Harts stuff too. I could not decide after all this that I knew what was best..so I just went in between! I cant say if I have done it right, or the best way..but im not gonna change em..I'm very pleased. http://www.geocities.com/dagger369th/my_firefly.htm Don Gherardini- FireFly 098 ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Aug 23, 2003
Subject: Re: Trip
In a message dated 8/22/03 10:40:38 PM Eastern Daylight Time, WillUribe(at)aol.com writes: > Where=20is > Swiderski? > http://www.springeraviation.net/database.html > > Will Uribe > El Paso, TX > FireStar II N4GU > C-172 N2506U > http://home.elp.rr.com/airplane/ > He is in or near Ocala up north central Fla. George Randolph ________________________________________________________________________________
From: "Ed Bonsell" <ebonsell(at)earthlink.net>
Subject: Propellors
Date: Aug 23, 2003
Hi All, I have a 377 Rotax with Warp Drive 66 x 28 on my 86 Firestar. I like it. Sincerely, Ed Bonsell ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: EVO/Air update
Date: Aug 23, 2003
Kolbers, After Big Lar's visit I started rethinking the Harley redrive. Then last night it hit me! The whole problem thus far has been trying to work around the starter flex plate and retain the HD compensating sprocket for torsional dampening.So I plan to move the starter up on the propshaft end of the drive like it is on the motorcycle. this will allow me to use the HD double roller chain in oil with the HD slack adjuster.I can make a drive train case that will bolt to the engine case much like the primary drive on the bike and use tapered roller bearings on the prop shaft. I'm thinking 1 1/4" shaft. This set up will also allow the stator to run in oil for cooling. I guess taking some time off the project helped. Thanks to Big Lar for the nuge..... pp ________________________________________________________________________________
Date: Aug 23, 2003
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Belt sander specs.
Go down to your local Homely Depot (ugly orange) or Lowe's and check out the Delta sanders. They not bad for the money, cost much less than they did in early 90's. I have one of the small Delta 1" belt sanders and a 4" belt/5-6"disk sander. They work good. Also have a Sears 1" belt/6-8" disk sander, it has more power than the Delta, hard to stop the belt on it but I've had to do some work on it. It's now working fine. I've seen another similar design but it had a improved design of the belt tracking and tightener, and easier putting a belt on and off. Can't recall for sure, but one of the companies 1" belt sander came with a clear plastic shield at the top which stops it from throwing stuff back at you into your face. It was a nice feature. I do believe you would be happier with the Delta tools in the long run. While I have a friend that has had good luck with Harbor Freight power and air tools, I my self have not. This was back in the early 90's about the time they were switching from manufacturing in Twain to China. The Taiwan made hand tools were good but the early on China stuff was junk. I returned more brand new faulty tools than you would believe. I did just recently purchase one of Harbor Freight sliding miter saws ($99) and so far it works fine. I got the slider so I could cut wider 2x12"s. Now having used it I would now purchase the Delta units that sells for about $90-$100 that's lighter making it easier to move around and it still would cut 2x8's. harbor freight had a Metal Chop Saw on sale for $49, you can't beat that. If you put a fine metal blade on it, it would be a killer for cutting tubing I think. The abrasive blade it comes with wouldn't work well for aluminum. A table saw works good too. jerb (some folks get their high from using drugs including smoking, I get mine from buying tools and I still have the tools to use afterwards) > >Hello all, > >I am looking at small, bench mounted belt sanders for >smoothing aluminum after cutting. Any advice on the >grade of sandpaper to use? Been looking at some >Harbor Freight models priced around $80; any thoughts >on whether it will last longer than a week ;-), or >other suggested sanders? > >Thanks, Jim > >Jim Clayton >California >Mark-3X, waiting for Kit#1 > > ________________________________________________________________________________
Date: Aug 23, 2003
From: jerb <ulflyer(at)verizon.net>
Subject: Re: think
What kind of increase did you see on cruise speed? jerb > >In a message dated 8/22/03 10:20:49 PM Eastern Daylight Time, >lgreen1(at)sc.rr.com writes: > > > > Here's a question from a new Kolb driver to get you all going. If you > could > > do one thing to an older Firestar I with 377 to improve safety, > performance > > and reliability what would it be? ( without letting you fly it instead > of me > > ) > > Bryan Green (Elgin SC) > > > > > > > >I would install my Vortex Generators on the wings -one on each main rib for a >total of 10. The cost to make them is under $20. > >They should lower your stall speed by 4-5 mph, give better gas mileage, >increase your cruise speed for same rpm's, etc.. > >Put some on your vertical fin for power steering. > >If you want the plan, let me know. > >Howard Shackleford >FS II >Lexington, SC > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: props
Date: Aug 23, 2003
> You know I heard and read about this prop or that prop being better, but > you never seen any true back to back test that provide conclusive data that > one is better. Now "Kirk" being engineering orientated, I truly surprised > he hasn't taken this on and applied his true engineering talents > by devising a true test that could be done on the ground that would > conclusively establish which prop performs better. Appears like it may > take a wind tunnel and possibly environmental control of temperature or > electric motor as the prop power source..... > jerb > Sounds interesting. Have done a few tests as a matter of fact and found out that one blade follows the other. Kind of like what goes around comes around. Really useless data though. Wouldn't call it scientific or even elementary engineering........Kirk ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 23, 2003
Subject: Re: Vortex Generators
In a message dated 8/23/03 10:57:28 AM Eastern Daylight Time, ulflyer(at)verizon.net writes: > What kind of increase did you see on cruise speed? > jerb > > I have not documented this. Most of the performance gains are theoretical, except for the lowering of stall speed. In my opinion, just to be able to lower stall by 5 mph is incredible, especially when you consider you can build & install them in under two hours & less than $20. Back to theoretical increase of cruise speed with same rpm; we know the VG's are working because the stall has lowered. Not to oversimplify, but the moving air is staying attached more to the top wing surface, creating more lift for the same angle of attack. Therefore, we should be able to lower the angle of attack [therefore less drag] with the result of an increase in speed with no throttle change. For this same reason, top speed should increase. I've also installed three VG's on each side of my fuselage to give better airflow to the prop [again, theoretical]. Shack FS II SC ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 23, 2003
Subject: Re: props
In a message dated 8/23/03 11:13:33 AM Eastern Daylight Time, WillUribe(at)aol.com writes: > Come to think of it, Dave had vortex generators installed on top of his > FireStar's wings. Could that be why he was flying away from me? > > I'll bet he gets better gas mileage while flying away from you........... Shack FS II SC ________________________________________________________________________________
Date: Aug 23, 2003
Subject: Wood Props
From: "Lawrence M. Rice" <tailwind5(at)juno.com>
Wood props are lovely, absorb vibration, can be made to flex so close to being a constant speed, but rain really chews them up. A friend of mine hit some rain in his Hatz a few months back and the leading edges of the prop looked like a beaver had been chewing on them, had to fix with epoxy before heading home. A urethane or matal leading edge helps. Larry the MicroMong guy ________________________________________________________________________________
From: "Larry Cottrell" <lcottrel(at)kfalls.net>
Subject: Re: Vortex Generators
Date: Aug 23, 2003
----- Original Message ----- From: <HShack(at)aol.com> Subject: Re: Kolb-List: Vortex Generators > I've also installed three VG's on each side of my fuselage to give better > airflow to the prop [again, theoretical]. > > Shack > FS II > SC As a point of interest, I have the factory enclosure on my Firestar II. I am not sure how everyone else did theirs, but mine flares out quite a bit at the sides. I was worried about the air swirling back and causing a lot of drag, plus something Pike said about dirty air to the prop. So I stuck three VG's to the bulging enclosure and tufted yarn to the back of the cage all along the rear of the bird. Some were up by the enclosure, others back along the cage. Unfortunately I didn't do a flight without the VG's, but with them on there was no swirling air anywhere on the cage in front of the prop or anywhere at all. I had the wife film my fly by's so I could see for myself. All the yarn pieces were straight back, One feature of the VG's is that it quieted the noise a lot, leading me to believe that the air to the prop was a lot cleaner than it had been. Larry ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Big Day
Date: Aug 22, 2003
Good luck to ya, Paul, and thanks to you and Charlie for your hospitality the other day. Lar in Pineville, Lousy-ana. Do not Archive. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Paul Petty" <ppetty@c-gate.net> Subject: Kolb-List: Big Day > > Kolbers, > Well today is the big day. I mailed a check to TNK for kit 1 for a King Kolbra. Plan on working in the shop this weekend getting ready to start. I bought two real heavy built 4 x 8 tables that I plan to put end to end and true up. They have Formica surfaces with a back splash. This sound like a suitable work surface? I'm very excited to finally get going on this project. Thanks to all for the good advice. > > Let the madness begin! > > pp > > ________________________________________________________________________________
From: "bryan green" <lgreen1(at)sc.rr.com>
Subject: Re: think
Date: Aug 23, 2003
Thanks Shack e-mail them to me and I'll make a set and put them on. Hope to see ya at our flyin in Oct. Bryan Green (Elgin SC) ----- Original Message ----- From: <HShack(at)aol.com> Subject: Re: Kolb-List: think > > In a message dated 8/22/03 10:20:49 PM Eastern Daylight Time, > lgreen1(at)sc.rr.com writes: > > > > Here's a question from a new Kolb driver to get you all going. If you could > > do one thing to an older Firestar I with 377 to improve safety, performance > > and reliability what would it be? ( without letting you fly it instead of me > > ) > > Bryan Green (Elgin SC) > > > > > > > > I would install my Vortex Generators on the wings -one on each main rib for a > total of 10. The cost to make them is under $20. > > They should lower your stall speed by 4-5 mph, give better gas mileage, > increase your cruise speed for same rpm's, etc.. > > Put some on your vertical fin for power steering. > > If you want the plan, let me know. > > Howard Shackleford > FS II > Lexington, SC > > ________________________________________________________________________________
From: FlyColt45(at)aol.com
Date: Aug 23, 2003
Subject: Re: Propellors Bonsell
Glad to hear that you finally got that Kolb up in the air again! Jim Cote ________________________________________________________________________________
From: "CRAIG M NELSON" <vitalfx0(at)msn.com>
Subject: uncle craig
Date: Aug 23, 2003
Uncle Craig has just signed up for the klob list, and hope to share on the info. Tim and I have been so busy building the extra and f star that we haven't had time to fix our downed web site. I started an engine faring at this time a year ago, thought it would take me 2 mo. However in Jan I finally had a part to put on the plane. I GOT THE AIR FRAME FROM THE POWDER COATER YESTERDAY AND TODAY INSTALLED THE FUEL TANK AND GOT THE FABRICK PUT ON!!!!!!!!!!!! Hope it wont be long before the first flight. If the files aren't to big here's 2 photos of the engine faring. Uncle Craig ----- Original Message ----- From: T. K. Frantz Subject: Re: Kolb-List: Wood props Kirk Smith wrote: > > Does anybody know who makes the wood props that Kolb uses on their fireflies? Kirk > Kirk, Tennessee Propellors makes the wood prop, at least they did a year ago. If your looking to get a better price by dealing with them direct, think again. I tried and found that I was able to get a better price from TNK. Go figure?!!! Found out they will do a urethane leading edge if you ask for it. Terry - FireFly # 95 ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 23, 2003
Subject: Re: Trip
In a message dated 8/23/03 8:13:34 PM Central Standard Time, WillUribe(at)aol.com writes: << airport, lots of ultralights but no Kolbs were out. Went to the Waco fly-in, now that was fun. >> Will, When was the waco Flyin.? Do they have it every year? Ed (In Houston) ________________________________________________________________________________
Date: Aug 23, 2003
From: jerb <ulflyer(at)verizon.net>
Subject: Re: uncle craig
I figure it like this. The kit manufacturer has researched the prop and knows the particulars of it when operated on their aircraft. Because of that they can better field most questions from customers than the prop manufacturer. Due to this the kit manufacturer likely gets a better price which means they can past some of the discount on to the customer. On the other hand when a customer attempts to deal direct with the manufacturer, the manufacturer has to respond and educate each customer on a individual basis. This reduces the prop manufacturers productivity and increase their cost thus they must pass it on to the buyer. Another influential factor it may be the prop manufacturers intent discourage competition against his own dealers. jerb > >Uncle Craig has just signed up for the klob list, and hope to share on the >info. Tim and I have been so busy building the extra and f star that we >haven't had time to fix our downed web site. I started an engine faring at >this time a year ago, thought it would take me 2 mo. However in Jan I >finally had a part to put on the plane. I GOT THE AIR FRAME FROM THE >POWDER COATER YESTERDAY AND TODAY INSTALLED THE FUEL TANK AND GOT THE >FABRICK PUT ON!!!!!!!!!!!! Hope it wont be long before the first flight. >If the files aren't to big here's 2 photos of the engine faring. >Uncle Craig >----- Original Message ----- >From: T. K. Frantz >To: kolb-list(at)matronics.com >Subject: Re: Kolb-List: Wood props > > >Kirk Smith wrote: > > > > > Does anybody know who makes the wood props that Kolb uses on their > fireflies? Kirk > > > >Kirk, > >Tennessee Propellors makes the wood prop, at least they did a year >ago. If your >looking to get a better price by dealing with them direct, think again. I >tried and >found that I was able to get a better price from TNK. Go figure?!!! > >Found out they will do a urethane leading edge if you ask for it. > >Terry - FireFly # 95 > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Warp Drive prop
Date: Aug 24, 2003
Guys, My Warp drive is coated with mosquito goop. What can I use to clean it that won't damage the prop? Thanks! Kirk ________________________________________________________________________________
Date: Aug 24, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: Warp Drive prop
409 and a scrub pad that is safe for Teflon coated pans. Richard Pike MKIII N420P (420ldPoops) > >Guys, > My Warp drive is coated with mosquito goop. What can I use to clean > it that won't damage the prop? Thanks! Kirk > > ________________________________________________________________________________
Date: Aug 24, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Warp Drive prop
Hi Kirk and Gang, I use the green stuff that Walmart sells and a rag. I think it is called Simple Green". I also dilute it and use it to clean the oily mess of model airplanes. It works very good. Later, John Cooley -------Original Message------- From: kolb-list(at)matronics.com Date: Sunday, August 24, 2003 06:18:02 AM Subject: Kolb-List: Warp Drive prop Guys, My Warp drive is coated with mosquito goop. What can I use to clean it that won't damage the prop? Thanks! Kirk . ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: cleaning
Date: Aug 24, 2003
Kolbers, At the NAPA store I run we sell a cleaning cloth that is amazing! It's called "The Cajun Clean All" this micro fiber cloth uses only water and will remove bugs and anything that may come along. They sell for $9.95 each or 3 for $19.95. If you cant locate one and are interested, let me know. I can ship UPS. For Richard Pike, I tried to e-mail you off the list but it came back. Can you resend me this month's prop wash? I have a friend that's interested in the Ran's S7 that's for sale. Thanks pp ________________________________________________________________________________
From: FRED2319(at)aol.com
Date: Aug 24, 2003
Subject: Fred 2319(at)aol.com
Please remove me from mailing list ________________________________________________________________________________
From: "Gene Ledbetter" <gdledbetter(at)earthlink.net>
Subject: Fred 2319(at)aol.com
Date: Aug 24, 2003
Fred, If you will look at the bottom of any message, it shows how to unsubscribe. Gene -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of FRED2319(at)aol.com Subject: Kolb-List: Fred 2319(at)aol.com Please remove me from mailing list ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Blind runner
Date: Aug 24, 2003
> Kirk, > > Any pics of Howard's run? > > Bob I may have one from last years race. Also some of him running on his track. I'll check with his wife also... Kirk ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 24, 2003
Subject: Re: The annual WACO Celebration and Reunion
In a message dated 8/23/03 10:10:17 PM Central Standard Time, WillUribe(at)aol.com writes: << The fly in was today and it's held at 1865 South County Road 25A, Troy, Ohio. I think it is held every year. http://www.wacoairmuseum.org/ >> Will, Sorry, I thought You ment Waco Texas, Seeing you are in Texas. Just wanted to know if there was a flyin close to home I was unaware of. Ed ( in houston) ________________________________________________________________________________
From: "Chuck Davis - Comcast" <davis207(at)comcast.net>
"Kolb-List Digest List"
Subject: EAA Easter Coast Regional Flying - canceled
Date: Aug 24, 2003
Bill, Terry & others, Sorry to hear the regional fly-in was cancelled. However, I am still planning to make at least one day of the Chapter 240 fly-in on the 6/7th, most likely the 7th. My chapter (176 - Trenton, NJ) is having our annual picnic on the 6th, plus the wife has activities planned that preclude a full day's absence. I drove to this event a year or 2 ago, and it was a great gathering. I'm hoping to see some other Kolbs this time. Anyone who's planning to attend, let me know and we can try and hook up. Chuck Davis FF 028 ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Aug 24, 2003
Subject: Re: Kolb-List Digest: 45 Msgs - 08/23/03
> My MK3 runs great with the 618 but in the last few flights it seems to have > > >developed a buzzing or whining sound at full throttle. As I level off and > >throttle back, as soon as I come below 5900 rpm it dissapears. Probably > prop noise > > >but I hav'nt changed anything and it never made this sound in 7 yrs? We > all > >know how as pilots that we are very sensitive to any change in sounds. > > Thanks for any feed back. > > > >Fly Safe > >Bob Griffin > I had sent this in to the list about a month ago and have solved the > mystery. The lexan cut out door in the wing gap area which allows the ballistic > chute to exit, was held down with velcro which had come loose and at high rpm the > lexan vibrated like a guitar string. At a lower rpm the noise went away. For > the time being, I have glued down the velcro with liquid nails. So far so > good. Bob Griffin > > > > > ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: speaking of Vortex generators..WOW
Date: Aug 24, 2003
After flying quite abit today...I will add this comment about those VG's... with 1 notch of flaps...the little bird floats an awful lot more than it did before..I had gotten used to landing the FireFly.. and I was really "grease'n em in" I have not done that since installing VG's..I have not had any hard landings, but I have had a bounce or 2 on every one since.Hard to believe its floats like it does now with one notch of flaps...but it does. No, Im not going to take them off...just practice landing till I get better at it! BTW..Jack H..I met a couple of your compadres this weekend at the Fly-in up here at Tommy's airpark. some real fine fellows...even if they do fly Challengers! Don ________________________________________________________________________________
Date: Aug 24, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Attaching velcro
>Several years ago I had some velcro which seemed like it gradually would >turn loose from the glue, and I ended up drilling a bunch of little holes >down either side of the velcro strip and "sewing" it to the aluminum sheet >with thin wire. That, combined with the glue, gave me peace of mind that >it wouldn't come loose, and the little strands of wire running across the >face of the velcro didn't seem to cause any problem. Richard Pike MKIII N420P (420ldPoops) > >The lexan cut out door in the wing gap area which allows the ballistic > > chute to exit, was held down with velcro which had come loose and at > high rpm the > > lexan vibrated like a guitar string. At a lower rpm the noise went > away. For > > the time being, I have glued down the velcro with liquid nails. So far so > > good. >Bob Griffin > > > > > > > > > > > > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 24, 2003
Subject: Re: Kolb-List Digest: 45 Msgs - 08/23/03
In a message dated 8/24/03 10:14:16 PM Eastern Daylight Time, ulflyer(at)verizon.net writes: > Does GOOP dry hard or is it soft and pliable. I always wondered! Hows > it's bonding strength? > jerb > > It dries really firm- much less pliable than silicone. Very strong! If it's real important to get a really strong bond, use a fresh tube. Shack FS II SC ________________________________________________________________________________
From: Mhqqqqq(at)aol.com
Date: Aug 24, 2003
Subject: cherry grove fly in
Sunday aug. 31 is the 11th anual cherry grove airpark flyin. all are welcome. cherry grove airpark is in wanamingo mn. you can get info at www.theflyin.com Mark twinstar. ________________________________________________________________________________
From: gtalexander(at)att.net
Subject: UL Activity in FL
Date: Aug 25, 2003
Kolbers: Am in the process of exploring areas of FL as possible sites to relocate. Strongly considering the areas around Bradenton, Sarasota, Venice, Englewood. One of the factors is obviously UL activity, areas to hangar, etc... Anyone with any thoughts/information about the area would be appreciated. email off- list if you like. gtalexander(at)att.net Thanks, George Alexander Original Firestar
http://gtalexander.home.att.net ________________________________________________________________________________
From: Gherkins Tim-rp3420 <rp3420(at)motorola.com>
Subject: uncle craig
Date: Aug 24, 2003
Welcome to the list uncle Craig! The photo's did not come thru? I'll have to work with you on that. nephew Timmy -----Original Message----- From: CRAIG M NELSON [mailto:vitalfx0(at)msn.com] Subject: Kolb-List: uncle craig Uncle Craig has just signed up for the klob list, and hope to share on the info. Tim and I have been so busy building the extra and f star that we haven't had time to fix our downed web site. I started an engine faring at this time a year ago, thought it would take me 2 mo. However in Jan I finally had a part to put on the plane. I GOT THE AIR FRAME FROM THE POWDER COATER YESTERDAY AND TODAY INSTALLED THE FUEL TANK AND GOT THE FABRICK PUT ON!!!!!!!!!!!! Hope it wont be long before the first flight. If the files aren't to big here's 2 photos of the engine faring. Uncle Craig ----- Original Message ----- From: T. K. Frantz Subject: Re: Kolb-List: Wood props Kirk Smith wrote: > > Does anybody know who makes the wood props that Kolb uses on their fireflies? Kirk > Kirk, Tennessee Propellors makes the wood prop, at least they did a year ago. If your looking to get a better price by dealing with them direct, think again. I tried and found that I was able to get a better price from TNK. Go figure?!!! Found out they will do a urethane leading edge if you ask for it. Terry - FireFly # 95 ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Aug 25, 2003
Subject: Re: Warp Drive prop
Kirk, I have been using Simple Green on my Warp drive. Works well. Bob Griffin ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Aug 25, 2003
Subject: Re: Kolb-List Digest: 45 Msgs - 08/23/03
http://www.ultralightflyingny.org/flyin.htm Here is the infor on Mohawk Valley Fly-In. Aug 22-25 Plateau Sky Ranch,, Edinburg, NY ( Upstate NY) Bob Griffin ________________________________________________________________________________
From: "ron wehba" <rwehba(at)wtxs.net>
Subject: Re: think
Date: Aug 25, 2003
howard, could you send it to me also, just had a new drive installed ,,lost everything ----- Original Message ----- From: <HShack(at)aol.com> Subject: Re: Kolb-List: think > > In a message dated 8/22/03 10:20:49 PM Eastern Daylight Time, > lgreen1(at)sc.rr.com writes: > > > > Here's a question from a new Kolb driver to get you all going. If you could > > do one thing to an older Firestar I with 377 to improve safety, performance > > and reliability what would it be? ( without letting you fly it instead of me > > ) > > Bryan Green (Elgin SC) > > > > > > > > I would install my Vortex Generators on the wings -one on each main rib for a > total of 10. The cost to make them is under $20. > > They should lower your stall speed by 4-5 mph, give better gas mileage, > increase your cruise speed for same rpm's, etc.. > > Put some on your vertical fin for power steering. > > If you want the plan, let me know. > > Howard Shackleford > FS II > Lexington, SC > > ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: thrust
Date: Aug 25, 2003
Here's one for the motor heads. How does one measure how much thrust a given engine/prop is producing? And once this info is obtained can one figure out how well the engine will perform? pp ________________________________________________________________________________
Date: Aug 25, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Cleaning Up The FireFly Continues.
FireFliers & Kolbers, On the last trip to Painton from Perryville, there was a little cross wind from the west. It gave me one of the best test flights on the new engine. Running the Victor 1+ at 5,200 rpm, the average ground speed point to point was 56 mph, and the fuel burn was 2.08 gph. This gives a four gallon range of 108 miles. I am finding that the faster I run the engine, the better range I am getting. Evidently, the drag profile reduction due to lower wing attack angle is greater than the increase in parasitic drag due to increased speed, and maybe the engine performance is moving toward a sweet spot too. It will take several more trips at higher engine rpms to find out. This trip has given me more encouragement to add more fairings to try stretch fuel a little further. I have been adding fairings to the aileron torque tubes and to the angle side of the ailerons. These fairings reduce the prop clearance to just a little under four inches. From using clearance test strips in the past, I believe the IVO will not hit the fairings. Calculations indicate that these fairings should reduce the hp requirement to fly 55 mph by about 0.62 hp. Tomorrow I will be cutting out foam fairing pieces for the aileron push rod tubes. Once these are installed, another 0.19 hp will be saved. Cutting out foam pieces on a table scroll saw is a good activity for a couple of hours on a hot day. But gluing them into place etc. is much more fun. The last big drag reduction will be fairing in the 5/16 tubes on the trailing edges of the ailerons and the tail feathers. The gluing of one inch thick foam pieces to too laborious to think about. I have tried two things that ended up in glorious failures. I am waiting for some nicrom wire so that I can make a foam hot wire cutter, and then I will try again. What makes this one so encouraging is that calculations show that by fairing in these little edges will save another 0.78 hp. at 55 mph. Don, I believe you met Jerry Deckard and Richard Hoyer. Jerry flys out of Poplar Bluff, MO, and Richard Hoyer flys from a grass strip at Painton, MO. This is were EAA Chapter 453 meets. They have asked me several times to make the trip, but family or spousal duties keep me from making the trip. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "CRAIG M NELSON" <vitalfx0(at)msn.com>
Subject: uncle Craig engine faring
Date: Aug 25, 2003
I just got this computer and MSN having trouble with attachments I tried earlier to send pics but had delivery failure. here go's another try for a couple attachments uncle Craig ________________________________________________________________________________
Date: Aug 25, 2003
Subject: Re: uncle Craig engine faring
From: Gene Ledbetter <gdledbetter(at)earthlink.net>
Craig, You can attach photos on the Kolb List. Look at the bottom of any email and it will take you to the instructions for how to share photos with the Kolb List. Gene On Monday, Aug 25, 2003, at 20:56 US/Eastern, CRAIG M NELSON wrote: > > I just got this computer and MSN having trouble with attachments I > tried earlier to send pics but had delivery failure. here go's another > try for a couple attachments > uncle > Craig ________________________________________________________________________________
Date: Aug 25, 2003
From: Bob Bean <slyck(at)frontiernet.net>
Subject: Re: thrust
Paul here's an interesting site, can't guarantee it's accuracy.
http://www.altimizer.com/propspd.html IMO static thrust is overrated, doesn't have much bearing on what you'll be doing at speed. More relevant to slower craft like trikes. -BB Paul Petty wrote: > >Here's one for the motor heads. How does one measure how much thrust a given engine/prop is producing? And once this info is obtained can one figure out how well the engine will perform? > >pp > > > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 25, 2003
Subject: Re: think
In a message dated 8/25/03 4:51:23 PM Eastern Daylight Time, rwehba(at)wtxs.net writes: > howard, could you send it to me also, just had a new drive installed ,,lost > everything > Yep. Shack FS II SC ________________________________________________________________________________
From: "CRAIG M NELSON" <vitalfx0(at)msn.com>
Subject: Re: uncle craig
Date: Aug 25, 2003
Milow(Tim) Where were you last night? I think I got the pictures to work. uncle Craig ----- Original Message ----- From: Gherkins Tim-rp3420 Subject: RE: Kolb-List: uncle craig Welcome to the list uncle Craig! The photo's did not come thru? I'll have to work with you on that. nephew Timmy -----Original Message----- From: CRAIG M NELSON [mailto:vitalfx0(at)msn.com] Subject: Kolb-List: uncle craig Uncle Craig has just signed up for the klob list, and hope to share on the info. Tim and I have been so busy building the extra and f star that we haven't had time to fix our downed web site. I started an engine faring at this time a year ago, thought it would take me 2 mo. However in Jan I finally had a part to put on the plane. I GOT THE AIR FRAME FROM THE POWDER COATER YESTERDAY AND TODAY INSTALLED THE FUEL TANK AND GOT THE FABRICK PUT ON!!!!!!!!!!!! Hope it wont be long before the first flight. If the files aren't to big here's 2 photos of the engine faring. Uncle Craig ----- Original Message ----- From: T. K. Frantz Subject: Re: Kolb-List: Wood props Kirk Smith wrote: > > Does anybody know who makes the wood props that Kolb uses on their fireflies? Kirk > Kirk, Tennessee Propellors makes the wood prop, at least they did a year ago. If your looking to get a better price by dealing with them direct, think again. I tried and found that I was able to get a better price from TNK. Go figure?!!! Found out they will do a urethane leading edge if you ask for it. Terry - FireFly # 95 ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: thrust, measurement, prop setting
Date: Aug 25, 2003
Paul, You have 2 choices. With the engine mounted on the plane or engine stand, you can either have it push on a scale, or pull on a scale. A 47hp 503 swinging a kolb wood 2-blade gets 275lbs thrust & a 64hp 582 with a 3-blade Precision Prop will generate 360 lbs of thrust. A bathroom scale tops out around 350 & the middle of the range is most accurate, so a its not a great option, besides, if its on the plane, its hard to push & not hurt a kolb nose. Pulling on a spring scale is the most common way as all you need is level, hard ground & a stout post or car to tie to, & the tail wheel is strong enough to handle the thrust. Finding a cheap 360 plus lb. tension scale is not easy. Using pullies to get a reduction for a smaller scale does not work well as the friction loss it high & unreliable. You could make a 2:1 lever, pull on the short side & have long side push against a bathroom scale & double the reading. I was going to find a surplus piston/cylinder capable of handling 500lb, fill it with oil, put a pressure guage on it, calibrate the guage in 5lb increments in the range I need & use it for a pull guage. I have since found an electronic freight scale with a remote screen/display at Sam's Club for $40 on their discount shelf & will mount it on my engine stand. They actually sell electronic pull scales just for this application but I never seen one yet for under $150. The static thrust will give you a good indication on how it will perform, more so in the climb mode than in the top speed mode. I have found I needed to pitch my props about 12% below the highest attainable full throttle thrust to get an acceptable cruise setting. If I pitched for maximum static thrust, depending on the prop, I sometimes would accelerate extremely fast but then it would barely attain flight speed, it would just peter out. To start out, increase pitch untill your engine is pulled down about 300rpm below its maximum rpm. That will get you in the ball park. Richard Swiderski Ocala FL SlingShot with soon to be Tubo 3cylinder ----- Original Message ----- From: "Paul Petty" <ppetty@c-gate.net> Subject: Kolb-List: thrust > > Here's one for the motor heads. How does one measure how much thrust a given engine/prop is producing? And once this info is obtained can one figure out how well the engine will perform? > > pp > > ________________________________________________________________________________
Date: Aug 25, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: Cleaning Up The FireFly Continues.
Jack, don't wait for the nicrome wire, use stainless safety wire instead. Years ago I needed to cut out a bunch of leading edge false ribs from foam and used regular stainless safety wire to do it with. Built a tension bow from wood with a stout spring at one end and used that to tighten the wire. For resistance and power, I used a 12 volt 6 amp battery charger and added a couple old fog lamps I had laying in a box. By adding or subtracting lamps, (high tech, huh?) I was able to come up with a load that would get the wire hot enough to cut the foam very smoothly without getting it too hot. It was a messy rig, what with wires and lamps, but it worked good. One thought - Having read a bit on flutter, there is a possibility that taking the trailing edges on the ailerons to a knife edge may make them more flutter prone. Plus, you will inevitably be adding a tad more weight to the aileron trailing edges. Make haste slowly and carefully! I have seen Kolb aileron flutter and it's not pretty. Richard Pike MKIII N420P (420ldPoops) > >FireFliers & Kolbers, > >On the last trip to Painton from Perryville, there was a little cross wind >from the west. It gave me one of the best test flights on the new >engine. Running the Victor 1+ at 5,200 rpm, the average ground speed >point to point was 56 mph, and the fuel burn was 2.08 gph. This gives a >four gallon range of 108 miles. I am finding that the faster I run the >engine, the better range I am getting. Evidently, the drag profile >reduction due to lower wing attack angle is greater than the increase in >parasitic drag due to increased speed, and maybe the engine performance is >moving toward a sweet spot too. It will take several more trips at higher >engine rpms to find out. > >This trip has given me more encouragement to add more fairings to try >stretch fuel a little further. I have been adding fairings to the aileron >torque tubes and to the angle side of the ailerons. These fairings reduce >the prop clearance to just a little under four inches. From using >clearance test strips in the past, I believe the IVO will not hit the >fairings. Calculations indicate that these fairings should reduce the hp >requirement to fly 55 mph by about 0.62 hp. Tomorrow I will be cutting >out foam fairing pieces for the aileron push rod tubes. Once these are >installed, another 0.19 hp will be saved. Cutting out foam pieces on a >table scroll saw is a good activity for a couple of hours on a hot >day. But gluing them into place etc. is much more fun. > >The last big drag reduction will be fairing in the 5/16 tubes on the >trailing edges of the ailerons and the tail feathers. The gluing of one >inch thick foam pieces to too laborious to think about. I have tried two >things that ended up in glorious failures. I am waiting for some nicrom >wire so that I can make a foam hot wire cutter, and then I will try >again. What makes this one so encouraging is that calculations show that >by fairing in these little edges will save another 0.78 hp. at 55 mph. > >Don, > >I believe you met Jerry Deckard and Richard Hoyer. Jerry flys out of >Poplar Bluff, MO, and Richard Hoyer flys from a grass strip at Painton, >MO. This is were EAA Chapter 453 meets. They have asked me several times >to make the trip, but family or spousal duties keep me from making the trip. > >Jack B. Hart FF004 >Jackson, MO > > >Jack & Louise Hart >jbhart(at)ldd.net > > ________________________________________________________________________________
Date: Aug 25, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: uncle Craig engine faring
The way this list is set up, attachments will not appear. You need to go down below to where the PHOTO SHARE thing is and add them there. It takes a day or so for them to show up because Matt has to load them manually. Richard Pike MKIII N420P (420ldPoops) > >I just got this computer and MSN having trouble with attachments I tried >earlier to send pics but had delivery failure. here go's another try for a >couple attachments >uncle >Craig > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 26, 2003
Subject: Re: : Kolb-List:Foam cutter
In a message dated 8/25/03 11:20:10 PM Eastern Daylight Time, rwpike(at)charter.net writes: > For resistance and power, I used a 12 volt 6 amp battery charger and added > a couple old fog lamps I had laying in a box. By adding or subtracting > As usual, Brother Pike is right on; however, instead of the fog lamps you can put in a dimmer switch [cheap from Lowe's]. Adjust for proper wire temp. Shack FS II SC ________________________________________________________________________________
Subject: powerfin?
From: Jim Gerken <gerken(at)us.ibm.com>
Date: Aug 26, 2003
08/26/2003 08:28:07 AM >I have been looking for another propeller with a broad blade. I came across Powerfin. >They make claims of lower inertia than, 1/3 the flexure of, and better >performance than the IVO. Does anyone have any experience with Powerfin on >a Kolb product? If so, how has it performed? >Jack B. Hart FF004 >Jackson, M I used a 3 blade 66" Powerfin original design blade prop for six years/170 hours. It performed perfectly for me. It would not survive a bolt or spark plug passing thru it as well as a Warp prop would, but other than that, it beats Warp in many ways. Most guys in the know agree that if you can beat a Warp, buy it. Powerfin weighs less, has lower rotational inertia, better aerodynamics. Hans did a back to back with Warp, Ivo, Powerfin and found Powerfin to be slightly more efficient than others tested. Powerfin runs smoother than Warp due to slightly more flexible, but is not nearly as flexible as Ivo so will not require the 5" clearance of Ivo. The newest Powerfins (B or F blade designs) are more efficient than my old A blade. My A blade was pitched for use with a 582 on a Mkiii, "C" box at 2.62:1, 6200 static, 6600 WOT level flight at 93 mph. Climb was excellent, I had no vertical indicator but, with 20 mph headwind the plane would go very nearly straight up. I kept the prop and will now use it on the BMW. BMW progress report soon. Jim Gerken ________________________________________________________________________________
Date: Aug 26, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: powerfin?
> I used a 3 blade 66" Powerfin original design blade prop for six years/170 > hours. It performed perfectly for me. It would not survive a bolt or > spark plug passing thru it as well as a Warp prop would, but other than > that, it beats Warp in many ways. Most guys in the know agree that if you > can beat a Warp, buy it. > Jim Gerken Jim G/Gang: How much experience do you have flying with the Warp Drive Prop? john h ________________________________________________________________________________
Date: Aug 26, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: Cleaning Up The FireFly Continues.
> >I am curious. What was your aileron chord, and at what speed did you >experience the flutter? > >Jack B. Hart FF004 >Jackson, MO Standard MKIII aileron, except with a trim tab added. (Leetle extra weight) And flutter started at around 87-88 mph. The aileron counter balancer from Kolb cured it. However, the MKIII was somewhat aileron flutter susceptible anyway, so who knows? Richard Pike MKIII N420P (420ldPoops) ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Aug 26, 2003
Subject: Re: : Kolb-List:Foam cutter
In a message dated 8/26/03 12:50:58 AM Eastern Daylight Time, HShack(at)aol.com writes: > > > For resistance and power, I used a 12 volt 6 amp battery charger and added > > a couple old fog lamps I had laying in a box. By adding or subtracting > > > > As usual, Brother Pike is right on; however, instead of the fog lamps you > can > put in a dimmer switch [cheap from Lowe's]. Adjust for proper wire temp. > > Shack > FS II > SC > > If you use the battery approach, make sure the dimmer switch is good for DC > ...an AC switch won't work...a cleaner arrangement would be to use a variac > plugged into ac going into a 120/12volt or 10:1 transformer...then the variac > is your adjustment of heat...of course you could also replace the variac > with that AC dimmer switch if it is rated high enough on current...usually they > are rated at 6 amps.. ie. 600 watts......of course you could put it in the > refrigerator and keep it cool if the current is above that ..and ......etc. > George Randolph firestar driver from Akron...soon to be The Villages Fla ________________________________________________________________________________
Subject: special tap for mounting holes for Rotax gearbox?
From: Jim Gerken <gerken(at)us.ibm.com>
Date: Aug 26, 2003
08/26/2003 10:27:01 AM I seem to remember vaguely that Richard or someone (sorry) recommended something I think was called a close tolerance tap for making the holes for mounting a gearbox to an engine which was not already threaded for a gearbox. Is this ringing anyone's memory bell? I am about to tap the holes to mount a "C" box to a 6061 T651 plate, 0.65" thick, for "C" box mounting. Jim Gerken ________________________________________________________________________________
Date: Aug 26, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Props
I put it on > my Ivo and found the two tips to be 2.5 degrees off from each other. I > then checked my old Tennessee wood prop and found the tips to be 2 degrees > off. Is this common for tips to be different from each other? > > The Flying Farmer Dwight/All: I don't know, but all three of my Warp Drive Prop Blades are at the same angle of attack (using the Warp Drive Protractor). The Warp Drive Prop will raise Hell if all two or three blades are not the same angle. Maybe different angles for different blades don't affect their performance. I can not speak to IVO or Power Fin in that respect. I can say the Warp Drive System is set and forget, once you have the prop set up to your satisfaction. I am talking more than 500 hours without additional adjustment to bring blades back to the same pitch, vibration, losing leading edge tape, blades coming apart, :-), or other problems. I was sitting here in the secure environment of my old lake house contemplating some of the comments about props other than Warp Drive. Came to the conclusion I would not fly to Alaska with anything but a Warp. For that matter, the up coming flight to Kitty Hawk and then to London, KY, for the Annual Kolb Flying, will be done with none other than a Warp. Don't need the nagging thought of a blade coming apart to ruin my flight, airplane, or my butt. :-) I fly for fun. Safety, reliability, the capability to get me there and back safely, is a key ingredient to "fun" flying. Take care, john h ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: props
Date: Aug 26, 2003
Paul, from a mechanics point of veiw only, not thinking of preformance, but of durability..a GA engine such as the one in a Cessna or that RV, it is designed to withstand the load(s) of the prop directly on the crankshaft....as an mechanic you would recognize this right away if you saw the size of the crank on the prop end and the size of the bearing journal...it is about 4 inches long and the crankcase is re-inforced all around it. I believe that few of the engines we use in our super light aircraft world...with exception to the R912, could stand anywhere near the inertial loads on that end of the crankshaft. I also believe that the development of all these composite props are directly related to this fact, and would there would not be a market for them if these psuedo snowmobile engines and redrives that dominate sales could use a stiffer, heavier,better prop, and not bust.! About the only thing you ever hear against a warp, is that it is one of the heaviest and has a pretty high inertia....well, thats really only compared to everything lighter, and for low horsepower, and it not even close to GA props. Generally it is accepted that a stiffer prop preforms better. when chooseing a prop for an engine that was never designed to run on an airplane..(only modified to do so), you should probably take into consideration how stout the business end is...the bearings on the re-drive...the crankend support, also the gross weight of the aircraft, and so on, and pick a prop that wont be to heavy for that design. For instance...I would luv to be able to run a warp on my Firefly, but I dont have the confidence in the ability of a light weight belt reduction like the one I have to handle the inertia loads of any but the lightest props....and because I have to run an extention in this pusher config, I am ever more concerned about the weight. Course...I could be all wet too! ________________________________________________________________________________
Date: Aug 26, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Cleaning Up The FireFly Continues.
> However, the MKIII was somewhat aileron flutter susceptible anyway, so who > knows? > > Richard Pike Richard/All: I'll drink to that, Diet Pepsi, of course. All my Kolbs, Ultrastar, Firestar, MK III, experienced aileron flutter. Is it coincidental that I load up the fabric with dope and paint? I think so. It is all a matter of "unbalance". The weight of that aileron hanging on the hinge at the leading edge. With an airframe at 1,850+ hours, I find the Kolb aileron counterbalance weights do a wonderful job of 100% flutter prevention. I used to think it was a matter of loose linkage in the system, but many flight hours and extremely loose rod end bearings, 4130 bushings and pivot points, I find the counterbalance weights do their job in spite of sloppy aileron controls. Why don't all Kolbs experience flutter? I don't know. I put many hours on the Factory MK III and other Kolb models. Never experienced a flutter problem. In fact, the only flutter problem of a Kolb Factory airplane that I am aware of is the experience of Dick Rahil (gray beard) who flied the Firestar. Old Kolb never got concerned about my crying and whining of aileron flutter until Dick got into severe flutter at Sun and Fun several years ago. Shortly thereafter, Kolb designed, built and made available aileron counter balance weights. First for the Firestar, then the MK III. The counter balance weights I first installed on my MK III were designed for the Firestar, but worked splendidly on the MK III. What a relief. Peaceful flight at last. Will your Kolb go into aileron flutter? I don't know, but I for one, would not gamble on it. When severe flutter is encountered the control stick is immediately snatched from your hand as it tried to beat itself to death laterally swinging from stop to stop. I am not sure what damage will occur if throttle is not immediately closed to slow airspeed and get the ailerons loaded up to stop the flutter. Getting too old to gamble on problems that might hurt my old bod, but not as old as dirt, or Bob Noyer (my good buddy from Winchester, VA). Take care, john h ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: Cleaning Up The FireFly Continues.
Date: Aug 26, 2003
Jack, Several years back I read a study were they found that making the trailing edges square, increased handling & cut drag. They also said the knife edge was not recommened. The squared edge needed to be something like 1/4" or slightly less. I don't remember that detail. I'll see if I saved the article. Richard Swiderski > > > >One thought - Having read a bit on flutter, there is a possibility that > >taking the trailing edges on the ailerons to a knife edge may make them > >more flutter prone. Plus, you will inevitably be adding a tad more weight > >to the aileron trailing edges. > > ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: Props
Date: Aug 26, 2003
Dwight, I have found that anything more than .5 degree difference makes a noticable effect on performance. Richard Swiderski > With the recent prop discussion, I have a question for all. At Oshkosh > this year I bought a Warp Drive prop protractor (great tool). I put it on > my Ivo and found the two tips to be 2.5 degrees off from each other. I > then checked my old Tennessee wood prop and found the tips to be 2 degrees > off. Is this common for tips to be different from each other? ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Props
Date: Aug 26, 2003
You could tell the difference in smoothness when they were correct. > My new IVO is behaving itself. (So far...) Speaking of smoothness. It appears that the reduction of drag can do more for a Kolb than big horsepower and mighty props. ;o) Kirk ________________________________________________________________________________
From: "Richard Swiderski" <swiderski(at)rocketjet.net>
Subject: Re: special tap for mounting holes for Rotax gearbox?
Date: Aug 26, 2003
Jim, That was me. I didn't know different tolerences were an option when buying taps. I used a standard tap for my 1st hole when converting a SeaDoo 587 to a aviation 582. It was not acceptable, much too loose. My machinist buddy ordered me a closer tolerance starting & bottom tap & it was perfect. The tap was a Regal 8 X 1.25 D3. It has 1E08 on it as well. Richard Swiderski > I seem to remember vaguely that Richard or someone (sorry) recommended > something I think was called a close tolerance tap for making the holes for > mounting a gearbox to an engine which was not already threaded for a > gearbox. Is this ringing anyone's memory bell? I am about to tap the > holes to mount a "C" box to a 6061 T651 plate, 0.65" thick, for "C" box > mounting. > > Jim Gerken > > ________________________________________________________________________________
Date: Aug 26, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Props
> Speaking of smoothness. It appears that the reduction of drag can do more > for a Kolb than big horsepower and mighty props. ;o) Kirk Snuffy/All: After everything else on the Kolb is cleaned up to the 'enth degree, what are you going to do to the wing? I, personally, do not think you will ever get much past 90 mph normal cruise for a MK III with the current wing. I do not believe you can have your cake and eat it too. If you want high lift, low stall, extremely good STOL characteristics, you will not also have a speed demon. On the other hand, if you have a fast wing, probably will not have good slow speed high lift capability. My thoughts only. Nothing to back them up except the performance of the Kolb aircraft I have been flying. Take care, john h ________________________________________________________________________________
From: "CRAIG M NELSON" <vitalfx0(at)msn.com>
Subject: Re: Cleaning Up The FireFly Continues.
Date: Aug 26, 2003
Jack, glass air craft not only have a square trailing edge but they flair slightly 1/2 in. to/8 in. to have the air leave the surface clean like a small spoiler. Increases efficiency of the wing, reduces drag ,and increases speed. I just talked to the guys at phoenix composites about this a few weeks ago, when I noticed the unusual trailing edge on several planes they are building. uncle Craig ----- Original Message ----- From: Richard Swiderski Subject: Re: Kolb-List: Cleaning Up The FireFly Continues. Jack, Several years back I read a study were they found that making the trailing edges square, increased handling & cut drag. They also said the knife edge was not recommened. The squared edge needed to be something like 1/4" or slightly less. I don't remember that detail. I'll see if I saved the article. Richard Swiderski > > > >One thought - Having read a bit on flutter, there is a possibility that > >taking the trailing edges on the ailerons to a knife edge may make them > >more flutter prone. Plus, you will inevitably be adding a tad more weight > >to the aileron trailing edges. > > ________________________________________________________________________________
From: "Kirk Smith" <snuffy(at)usol.com>
Subject: Re: Props
Date: Aug 26, 2003
> Kirk > > > Can you explain "then added some wing." please? John, He turned the Mark 3 into a parasol. The center section now has air flowing under it creating more lift and drag as far as the total wing drag goes. But less overall drag and better air flow to the prop. Kirk ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: Cleaning Up The FireFly Continues.
Date: Aug 26, 2003
I never knew why they were shaped that way...got a degree in areonautical engineering and they never told me in school ( that i remember)...but I know that several GA types have a "bead" on the trailing edge of the control surfaces, making them actually a shade fatter right along the edge. Also I have seen some control surfaces with built in, notched out trim tabs, where the tabs show this "bead"...and the control surface did not..making them pretty obvious because they didnt match. This little question has always made me wonder, I'm sure there is a simple answer, but I never have heard what it is. Do ya reckon it was so they wouldnt dent so easy?????......hehe OH ya..guess what men....The FlagFly won "Best of Show " at her 1st flyin!!..88 registered birds!!!! http://www.geocities.com/dagger369th/my_firefly.htm Don Gherardini- FireFly 098 ________________________________________________________________________________
Date: Aug 26, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Cleaning Up The FireFly Continues.
Craig, Are we talking reflex the trailing edge up a little? Jack B. Hart FF004 Jackson, MO > >Jack, >glass air craft not only have a square trailing edge but they flair slightly 1/2 in. to/8 in. to have the air leave the surface clean like a small spoiler. Increases efficiency of the wing, reduces drag ,and increases speed. I just talked to the guys at phoenix composites about this a few weeks ago, when I noticed the unusual trailing edge on several planes they are building. >uncle Craig >----- Original Message ----- >From: Richard Swiderski >To: kolb-list(at)matronics.com >Subject: Re: Kolb-List: Cleaning Up The FireFly Continues. > Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Tailwheel
Date: Aug 26, 2003
I'm sure this has been gone over in the past, but can't remember specifics. I replaced my stock issue Kolb tailwheel with a "real" tailwheel. Don't remember which flavor, but it's the $140.00 one in the new Aircraft Spruce catalog. This is a dandy unit, but lacks the "breakaway" feature which would let it pivot all the way around. Being a cheapskate, I hate to spend another $250.00 on a proper one, so, here's my question..................can I get away with just eliminating the springs and chains from the rudder and just let the tailwheel caster on its' own back there ?? I have the heel brakes, so differential braking will give me control in turns, etc. Seems to me that airflow would keep it aligned properly while in flight, so it wouldn't veer when touching down. (??) I've asked several people during this trip, and got several answers/opinions. Whadda you guys think ?? Big Lar, expecting to be in El Paso, Texas by tomorrow (Wed) night. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Cleaning Up The FireFly Continues.
Date: Aug 26, 2003
Hokay..................with that thought in mind, what about this - to make Vamoose fit in that trailer, I had to cut the aileron counterbalance rod sockets about 4" to get clearance in the nose of the trailer. Do you think I'll need longer counterbalance rods, or will the existing ones be heavy enuf ?? Do you feel that the ailerons should balance "neutral" with the rods, or just off-set some of the weight ?? I had trouble figuring just where "neutral" was, cause of the weight of the flaps. Puzzled Lar, camped at Carlsbad Caverns, NM tonight. (at Ronnie Wehba's excellent suggestion, during our visit in Sweetwater, Texas today) Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Richard Pike" <rwpike(at)charter.net> Subject: Re: Kolb-List: Cleaning Up The FireFly Continues. > > > > > >I am curious. What was your aileron chord, and at what speed did you > >experience the flutter? > > > >Jack B. Hart FF004 > >Jackson, MO > > Standard MKIII aileron, except with a trim tab added. (Leetle extra weight) > And flutter started at around 87-88 mph. > The aileron counter balancer from Kolb cured it. > > However, the MKIII was somewhat aileron flutter susceptible anyway, so who > knows? > > Richard Pike > MKIII N420P (420ldPoops) > > ________________________________________________________________________________
Date: Aug 27, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Props
> Some one who has done this in ultra lights is > Morry Hummel. He has produced some very > efficient slick designs and if you want to fly > inside a tin can, this is the way to go. If > you want to fly up front with your head out, > there is the FireFly and other Kolb designs. > Some work can be done to smooth out the Kolb > designs, but they will never be defined as > efficient. > > Jack B. Hart FF004 Jackson, MO Jack/Gang: Agree with you totally. My MK III may be slow and inefficient, but it high STOL performance and carries a lot of weight and volume. I would be hard pressed to try a cross country in a Hummel Bird. Probably one pair of clean drawers, my credit card, and sectionals. Thanks for all the numbers, but you lost me from the get go. :-) john h ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Props
Date: Aug 26, 2003
Some time ago, I published a page on pitching the prop with a laser. It was far more accurate than the protractor, but my setup was pretty crude, too, and took a lot of cussing to make it work properly. With proper support for the laser, and a shady area, it'd be a simple and precise system. Food for thought. In this campground, I don't have immediate access to a phone line to check, but I believe I published it on the 1st page of http://www.gogittum.com . Look down by the "Picture Pages." Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Richard Swiderski" <swiderski(at)rocketjet.net> Subject: Re: Kolb-List: Props > > Dwight, > I have found that anything more than .5 degree difference makes a > noticable effect on performance. Richard Swiderski > > > With the recent prop discussion, I have a question for all. At Oshkosh > > this year I bought a Warp Drive prop protractor (great tool). I put it on > > my Ivo and found the two tips to be 2.5 degrees off from each other. I > > then checked my old Tennessee wood prop and found the tips to be 2 degrees > > off. Is this common for tips to be different from each other? > > ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: special tap for mounting holes for Rotax gearbox?
Date: Aug 26, 2003
I didn't know special tolerances were available. A while back, (last year ??) I published a couple of photos on Photoshare that showed the difference between a couple of 3/8" fine pitch taps that I was going to use to chase the threads for the re-drive adapter on the flywheel. This is a very critical area and the bolts weren't threading easily, so I grabbed my handy Chinese tap to chase the threads, and it immediately started making a heavy cut - on a hole that had been torqued in the past. I stopped - instantly. With that heavy cut, torquing would have stripped the threads. Went down to the local Ace Hardware & Aircraft Supply with my calipers, and started checking taps. They ranged over several thou in actual size, so I picked the smallest and took it home. Did a beautiful job. Can anyone find that photoshare for me ?? As I said in the other post............I don't have access to a phone line, and then only for a few minutes, as others wait their turn. Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Richard Swiderski" <swiderski(at)rocketjet.net> Subject: Re: Kolb-List: special tap for mounting holes for Rotax gearbox? > > Jim, > That was me. I didn't know different tolerences were an option when > buying taps. I used a standard tap for my 1st hole when converting a SeaDoo > 587 to a aviation 582. It was not acceptable, much too loose. My machinist > buddy ordered me a closer tolerance starting & bottom tap & it was perfect. > The tap was a Regal 8 X 1.25 D3. It has 1E08 on it as well. > > Richard Swiderski > > > I seem to remember vaguely that Richard or someone (sorry) recommended > > something I think was called a close tolerance tap for making the holes > for > > mounting a gearbox to an engine which was not already threaded for a > > gearbox. Is this ringing anyone's memory bell? I am about to tap the > > holes to mount a "C" box to a 6061 T651 plate, 0.65" thick, for "C" box > > mounting. > > > > Jim Gerken > > > > > > ________________________________________________________________________________
Date: Aug 27, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Tailwheel
I must check into the compression > method some on the list are using, where do I buy them? -BB Bob/All: Any of the acft supply houses probably have them. Maule has a spring kit for their tail wheels, one large and one small spring. I had a couple kits and pieces, decided to use the two smaller springs (compression) because they worked better in my situation. Rudder horn is smaller than the tail wheel horn, screws up my geometry a little. john h ________________________________________________________________________________
Date: Aug 27, 2003
From: Ben Ransom <bwr000(at)yahoo.com>
Subject: Re: powerfin?
I flew my Firestar (447) with a warp (66"?) high aspect ratio for 4 years (170 hours or so) and then tried a Powerfin. That ended after just 4 or 5 good fun flights and the ruin of my plane from breaking away from its tie-downs. In those first 4-5 flights, I was working on optimizing the powerfin performance. I don't recall off-hand which model from Powerfin, but I think it was a B cut, and pretty new from Powerfin at that time (early 1999). Powerfin worked with me to advise on trimming off a little diameter as I was the first 447 Firestar to use this. I believe I got the prop pitch and diameter about as close to ideal as possible -- of course, I didn't want to trim diameter too far as you can't add back. :) As of last tests with this prop, it gave me just a little lower climb performance, and barely noticeble less cruise compared to the Warp. However, it was also a little smoother, as expected. The Warp is smooth enf while flying, just a jumpy racket at low to idle rpm. (If you have good brakes, run a high idle and sit on the brakes when passing admirers.) If I recall correctly, Dennis of orig Kolb advised against the Warp on the smaller engines, but great on the bigger ones. I still love the performance of the Warp -- I doubt if it can be beat. There might be some question as to whether the B gearbox will last as long with the Warp. -Ben Ransom First flight after rebuild expected in 2-3 weeks ...stay tuned. --- Jim Gerken wrote: > > > >I have been looking for another propeller with a broad blade. I > came > across Powerfin. > >They make claims of lower inertia than, 1/3 the flexure of, and > better > >performance than the IVO. Does anyone have any experience with > Powerfin > on > >a Kolb product? If so, how has it performed? > > >Jack B. Hart FF004 > >Jackson, M > > I used a 3 blade 66" Powerfin original design blade prop for six > years/170 > hours. It performed perfectly for me. It would not survive a bolt > or > spark plug passing thru it as well as a Warp prop would, but other > than > that, it beats Warp in many ways. Most guys in the know agree that > if you > can beat a Warp, buy it. Powerfin weighs less, has lower rotational > inertia, better aerodynamics. Hans did a back to back with Warp, > Ivo, > Powerfin and found Powerfin to be slightly more efficient than others > tested. Powerfin runs smoother than Warp due to slightly more > flexible, > but is not nearly as flexible as Ivo so will not require the 5" > clearance > of Ivo. The newest Powerfins (B or F blade designs) are more > efficient > than my old A blade. My A blade was pitched for use with a 582 on a > Mkiii, "C" box at 2.62:1, 6200 static, 6600 WOT level flight at 93 > mph. > Climb was excellent, I had no vertical indicator but, with 20 mph > headwind > the plane would go very nearly straight up. I kept the prop and will > now > use it on the BMW. BMW progress report soon. > > > Jim Gerken > > > > > > > > ===== http://mae.ucdavis.edu/~ransom __________________________________ http://sitebuilder.yahoo.com ________________________________________________________________________________
Date: Aug 27, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: powerfin?
If I recall > correctly, Dennis of orig Kolb advised against the Warp on the smaller > engines, but great on the bigger ones. I still love the performance of > the Warp -- I doubt if it can be beat. There might be some question as > to whether the B gearbox will last as long with the Warp. > > -Ben Ransom Ben/All: If Dennis Souder is lurking, perhaps he will enlighten us on why he would advise not running the Warp two blade on smaller Rotax with B gearbox. Heck, I remember seeing folks running 3 blade warps on the B gearbox on 582's. Thanks for the info Ben. Waiting patiently for you to get back into the air. Good luck. john h ________________________________________________________________________________
Date: Aug 27, 2003
From: possums <possums(at)mindspring.com>
Subject: Re: Tailwheel
I did that once - off St. Simon's Island. Lost a spring while landing on a sand bar (on a stock Firestar wheel). Just happened to notice it before I took off. Couldn't find the missing one - so it seemed only reasonable to take the other one off and let it caster, rather than leave on just the one. My next landing was on Jekyll Island and I lost almost complete control as soon as my rear wheel touched down - YEEFRIGGINHAAA. Did a nice 45 degree turn across the grass and taxie/parking area. If there had been any planes there I would have hit them. My friend - sitting on the ground thought I was doing it on purpose and thought it was hilarious. Got one of them real $250 wheels now. > >I'm sure this has been gone over in the past, but can't remember >specifics. I replaced my stock issue Kolb tailwheel with a "real" >tailwheel. Don't remember which flavor, but it's the $140.00 one in the >new Aircraft Spruce catalog. This is a dandy unit, but lacks the >"breakaway" feature which would let it pivot all the way around. Being a >cheapskate, I hate to spend another $250.00 on a proper one, so, here's my >question..................can I get away with just eliminating the springs >and chains from the rudder and just let the tailwheel caster on its' own >back there ?? I have the heel brakes, so differential braking will give >me control in turns, etc. Seems to me that airflow would keep it aligned >properly while in flight, so it wouldn't veer when touching >down. (??) I've asked several people during this trip, and got several >answers/opinions. Whadda you guys think ?? Big Lar, >expecting to be in El Paso, Texas by tomorrow (Wed) night. > >Larry Bourne ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: EVO/Air
Date: Aug 27, 2003
For anyone that has not seen the Harley run go here. www.c-gate.net/ppetty/testrun032303.wmv The website is www.c-gate.net/~ppetty pp ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: EVO/AIR
Date: Aug 27, 2003
Opps! try this www.c-gate.net/ppetty/TestRun032303.wmv pp ________________________________________________________________________________
Date: Aug 27, 2003
From: kuffel <kuffel(at)cyberport.net>
Subject: Re: Tailwheel
Big Lar, <> Strongly agree with all the negative comments. In a taildragger you will sooner or later need every ounce of yaw control you can muster. Attach the wheel, then for the rare times you need to turn sharper than the wheel will allow after you have started the engine, just add power (gently), full "down" elevator and perhaps inside brake. The tail will easily skid the wheel sideways. Hope your Grand Tour was as much fun as it looked from here. Tom Kuffel Whitefish, MT Building Original FireStar ________________________________________________________________________________
Date: Aug 27, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Tailwheel
I must check into the compression > method some on the list are using, where do I buy them? -BB Bob, Gang, Got mine from Aircraft Spruce. Page 220 of the 2002-2003 catalog. Later, John Cooley . ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: Tailwheel
Date: Aug 27, 2003
Larry You need tail wheel springs. You need them for landing if you are ever going to land in more than a 5 MPH wind. Brakes should get you from 1-5 MPH range without springs but beyond that you need both. You remember my post about control problems in 15-20 MPH winds. Without springs I would have been in big trouble. You can't always restrict yourself to no wind. Another issue is with the take off. You need to counter a change in direction that will occur at low air speeds when you add power and with the high thrust line you will have, the LAST thing you want to do is hit a brake. Also I spent the $ for the full swivel tail wheel so that I could maneuver easily. I never had a problem with the original bogy wheel tail wheel. If I didn't need the ability to easily pivot on a point I would have stayed with the original wheel. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Larry Bourne" <biglar(at)gogittum.com> Subject: Kolb-List: Tailwheel > > I'm sure this has been gone over in the past, but can't remember specifics. I replaced my stock issue Kolb tailwheel with a "real" tailwheel. Don't remember which flavor, but it's the $140.00 one in the new Aircraft Spruce catalog. This is a dandy unit, but lacks the "breakaway" feature which would let it pivot all the way around. Being a cheapskate, I hate to spend another $250.00 on a proper one, so, here's my question..................can I get away with just eliminating the springs and chains from the rudder and just let the tailwheel caster on its' own back there ?? I have the heel brakes, so differential braking will give me control in turns, etc. Seems to me that airflow would keep it aligned properly while in flight, so it wouldn't veer when touching down. (??) ________________________________________________________________________________
Date: Aug 27, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Engine
Hi Gang, I am no longer engine-less for the Mark III that I am building. Made a good deal on a 912S package today with John Russell, if there is such a thing as a good deal on a Rotax 912. Getting everything needed to mount and fly on the Mark III. I have been busy making mods to the frame and have finished the Hauck brothers special landing gear (many thanks goes out to Jim and John Hauck for all the information and endless questions they have put up with). I have modified the bottom vertical stabilizer with chrome-moly to take the extra abuse and weight. I have also built gull wing door frames out of 1/2 x .028 chrome-moly tubing and took out the big bulge at shoulder height of the stock setup. Still have plenty of room for two 220+ pounders, more headroom and will hopefully get a little better air flow to the prop. Maybe in a year or so I will be able to make one of those Monument Valley trips, Oshkosh, Sun-n-fun or whatever comes up. Sounds like a lot of fun. Later, John Cooley ________________________________________________________________________________
From: "Larry Cottrell" <lcottrel(at)kfalls.net>
Subject: gear boxes
Date: Aug 27, 2003
Could someone explain to me the differences and advantages of different gear ratios. For instance I have a 3:1 gear reduction on my 582. The reason for the question is that I sent in my "in flight adjustable motor to IVO in Long Beach Calif for repair. The guy wanted to know what my gear ratio was. When I told him he proceeded to try to sell me a medium blade rather than the "light" ones that I have. I didn't tell him if I was to actually change blades it would probably be a warp. :-) Anyway if anyone has a plain layman simple explanation of the differences between the different drives I would be grateful. Larry ________________________________________________________________________________
Date: Aug 28, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: More wing
John/All > Nope, was referring to this one. > http://www.bcchapel.org/pages/0003/kolb.htm Kirk Kirk/All: OK. Richard really reduced the stall speed on his MK III, 26 mph. Other than stall, the numbers jive with my numbers when Miss P'fer was powered by 582 to include fuel burn. She burned 5 to 5.5 gph at 5800 to 6000 rpm. I have no parasol wing, but a fully enclosed fuselage. I still have my big, wide, bulging doors. Yes, there is dead air on the rear quarter windows and also in the area between leading edge of wing and windshield. I always take note of the dead air when I fly in rain. However, not worth the effort to change my original design. The Kolb Factory built me a fairing to go between wing and windshield, but alas, by the time it was completed a slight error was made and it did not fit correctly. Was really looking forward to this mod to see if we had reduced a lot of dead air. The bulging doors were considered for down sizing, but during the last two complete glass replacements I decided to keep the bulges for comfort and visibility. Thanks for the hint, john h ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: Cleaning Up The FireFly Continues.
Date: Aug 28, 2003
Larry You may want to check the archives. We beat this to death a few years ago and I don't need to see it again. My personal feeling is you should have modified the trailer. The longer rod socket gives you more leverage so you don't have to put as much weight on to counter balance the ailerons. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Larry Bourne" <biglar(at)gogittum.com> Subject: Re: Kolb-List: Cleaning Up The FireFly Continues. > > Hokay..................with that thought in mind, what about this - to make > Vamoose fit in that trailer, I had to cut the aileron counterbalance rod > sockets about 4" to get clearance in the nose of the trailer. Do you think > I'll need longer counterbalance rods, or will the existing ones be heavy > enuf ?? Do you feel that the ailerons should balance "neutral" with the > rods, or just off-set some of the weight ?? I had trouble figuring just > where "neutral" was, cause of the weight of the flaps. > Puzzled Lar, camped at Carlsbad Caverns, NM tonight. (at Ronnie Wehba's > excellent suggestion, during our visit in Sweetwater, Texas today) > > Larry Bourne > Palm Springs, CA > Kolb Mk III - Vamoose N78LB > www.gogittum.com > ________________________________________________________________________________
From: Gherkins Tim-rp3420 <rp3420(at)motorola.com>
Subject: Dennis choice of prop
Date: Aug 28, 2003
John and gang, Below is a "Prop" message I saved from Dennis S. posted on 1-17-01. Read on and enjoy. Tim G. Firestar II waiting for cool paint weather. ---The following is from Dennis S.---- I didnt intend to sound like a commercial for Ivo; rest assured I have nothing to gain if Ivo sells another prop. Seems to me the question asked was pretty focused on choosing between Ivo and Warp. My comments were further restricted to FireStars and FireFlys. If I had extended the discussion to Mark-IIIs, SlingShots and Lasers, my prop preference would have largely (but not entirely) moved to the Warps for other valid reasons - but that was not the scope of my discussion. It is simply that for the FireStar and FireFly, I have come to appreciate the unique blend of qualities the Ivos possess. This is confirmed by many years of experience flying with all these propellers. Ivos have always felt smoother to me perhaps lots of self-canceling harmonics are going on as you suggest, perhaps the rougher running Warps are actually ... smoother? Perhaps we will never know. But I do know (1) the Ivo feels smoother than any other prop I have used and (2) parts arent cracking, breaking or otherwise coming apart - all this over many years of flying experience. I dont think it is stretching to conclude the Ivo is a smoother running prop. And there are reasons why I believe the Ivo is smoother than Warp, given a comparable degree of balance: I have taken considerable pains with many individual propellers to achieve what I would describe as a perfect static balance. I am very sensitive to vibration it drives me nuts and so I expended no small amount of time and energy over the years to achieve as smooth a running engine as possible. I have balanced, as described above, many wood propellers, Ivos and Warps. The best-balanced wood propellers I always felt were still relatively rough running not entirely across the rpm range, but in sufficient areas to be annoying. Ditto Warps (except for 3-blades which could run relatively smoothly). This is not to say that I havent felt I made improvements in smoothness with accurate balancing - but I never felt I could achieve as smooth running engine & prop combinations with wood and Warps as I would have liked. (I have only ever statically balanced propellers and I realize that it is possible to have a static balance but a dynamic imbalance. Undoubtedly this frustrates our mastery of the whole balance and smoothness issue.) I soon discovered that Ivos were in a class by themselves. Have I ever had a rough running Ivo? Yes, but this was the exception not the rule. I have used several balancing techniques and I could not discover much difference between the methods. The most common method was simply to apply extra paint to the lighter prop tip. This would take several days of repeated applications, because as the paint dries, the balance changes, so it is an iterative technique. With the composite props I would sand the end of the heavy tip to achieve balance. The other method involved drilling the prop hub and inserting weights into the hole, usually cut-off bolts. This was done between the prop flanges to capture the slugs. I would fine tune if necessary by adding additional washers under the bolt head. For the composites, I would use longer bolts, if necessary for extra washers. But the results were always the same, Warps and woods still had an edge of roughness, but not the Ivos. It was then that I formulated my hypothesis, that the Ivos flexibility was what made the critical difference in smoothness. Especially with pushers with the prop directly behind the wing, the air inflow is very turbulent. I believe the flexible Ivo dissipates some of the resultant vibrations before they get transmitted to the hub. An analogy would be comparing a flexible airplane wing and a very rigid airplane wing flying along in extreme turbulence. The rigid wing will transmit all the bumps and shock directly into the fuselage. The flexible wing will flex and bend along with the bumps and absorb some of the vibration before it gets to the fuselage. (With the larger reduction ratios, this flexiblity can become a problem, I feel the Ivo's are happiest spinng at the faster speeds with ratios at less than 3:1) For many years Kolb resisted Ivos simply because they appeared to be too flexible. But the first time the Ivo & spacer was used, the lower prop noise was immediately apparent. This was when it was discovered the magic of just adding an additional 2 of clearance between prop and wing. It does lessen the prop noise considerably a decibel meter is not needed to discern this. The main point of the spacer is not that its needed because of the Ivos flexibility but the extra distance this spacer creates for the prop behind the wing which reduces the noise. I do consider the Warps to be very difficult to adjust if done accurately. I had special jigs and fixtures made up to speed the process but it was still a lot of work. The Ivo is so easy and simple that it is practical to change the pitch for a single flight if desired, say a cross country flight is contemplated when most of your flying is around the patch. It only takes a couple minutes to change the pitch to a cruise setting. Back when Phil Lockwood was powering his Air-Cam with 582s I asked him why he was running Ivos, he said he had tried all the major props on the Air Cam and the Ivo was the winner for making thrust. He said its easy to determine which engine is stronger as the aircraft will yawl one way or the other. This compares thrust, not just statically, but over a range of airspeeds. Hmm reason # 8? Dennis If I recall > correctly, Dennis of orig Kolb advised against the Warp on the smaller > engines, but great on the bigger ones. I still love the performance of > the Warp -- I doubt if it can be beat. There might be some question as > to whether the B gearbox will last as long with the Warp. > > -Ben Ransom Ben/All: If Dennis Souder is lurking, perhaps he will enlighten us on why he would advise not running the Warp two blade on smaller Rotax with B gearbox. Heck, I remember seeing folks running 3 blade warps on the B gearbox on 582's. Thanks for the info Ben. Waiting patiently for you to get back into the air. Good luck. john h ________________________________________________________________________________
From: "Christopher J Armstrong" <tophera(at)centurytel.net>
Subject: gear boxes
Date: Aug 28, 2003
Could someone explain to me the differences and advantages of different gear ratios. For instance I have a 3:1 gear reduction on my 582. The reason for the question is that I sent in my "in flight adjustable motor to IVO in Long Beach Calif for repair. The guy wanted to know what my gear ratio was. When I told him he proceeded to try to sell me a medium blade rather than the "light" ones that I have. I didn't tell him if I was to actually change blades it would probably be a warp. :-) Anyway if anyone has a plain layman simple explanation of the differences between the different drives I would be grateful. Larry Think about riding a bike... when you want to go fast you shift to a gear that lets you spin the wheels real fast. When you want to go up a hill you can't push the big a gear anymore so you shift down to a gear that you can spin. In planes if you want to turn a real big prop that can make lots of thrust it takes lots of torque, and you get lots of torque by reducing rpm. To absorb the torque you need more prop, so wider blades (or a larger diameter or more blades, what ever fits) are useful. It you want to go fast then you need lots of pitch in the blades and if you spin them slow they will be at a high angle of attack, and they will probably be stalled and you will get very little thrust. If you spin them faster they will be a lower angle of attack and not stalled. In-flight adjustable pitch becomes really useful on planes with a big speed range, but you could also change gears to get a similar effect. You are setting the angle of attack to the props most efficient setting at each speed that you are flying. --- ________________________________________________________________________________
From: "Christopher J Armstrong" <tophera(at)centurytel.net>
Subject: gear boxes correction
Date: Aug 28, 2003
-----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Christopher J Armstrong Subject: RE: Kolb-List: gear boxes Could someone explain to me the differences and advantages of different gear ratios. For instance I have a 3:1 gear reduction on my 582. The reason for the question is that I sent in my "in flight adjustable motor to IVO in Long Beach Calif for repair. The guy wanted to know what my gear ratio was. When I told him he proceeded to try to sell me a medium blade rather than the "light" ones that I have. I didn't tell him if I was to actually change blades it would probably be a warp. :-) Anyway if anyone has a plain layman simple explanation of the differences between the different drives I would be grateful. Larry Think about riding a bike... when you want to go fast you shift to a gear that lets you spin the wheels real fast. When you want to go up a hill you can't push the big a gear anymore so you shift down to a gear that you can spin. In planes if you want to turn a real big prop that can make lots of thrust it takes lots of torque, and you get lots of torque by reducing rpm. To absorb the torque you need more prop, so wider blades (or a larger diameter or more blades, what ever fits) are useful. It you want to go fast then you need lots of pitch in the blades and if you spin them slow they will be at a high angle of attack, and they will probably be stalled and you will get very little thrust. If you spin them faster they will be a lower angle of attack and not stalled. In-flight adjustable pitch becomes really useful on planes with a big speed range, but you could also change gears to get a similar effect. You are setting the angle of attack to the props most efficient setting at each speed that you are flying. Sorry, The part about aoa is backwards... if you spin it slower the aoa is reduced and if you spin it faster the aoa is increased. Anyway the point is you are matching a forward airspeed with a rotation speed to get the prop you want in its optimum aoa range --- --- Incoming mail is certified Virus Free. --- ________________________________________________________________________________
Date: Aug 28, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: changes
> I think John Hauck is right in his assessment > that the MKIII is top end limited, so far 93 is > about all I can coax out of it with 65 hp, > mostly the various mods have resulted in being > able to cruise at lower rpm's than previously. > Richard Pike MKIII N420P (420ldPoops) Richard/All: Our numbers track together consistently. I think it is the wing that keeps us in that 90 to 100 mph top speed area. 80 to 90 for cruise is fine for me. If I need to go faster, better get another airplane. However, I don't know what I could get and afford that would perform the way Miss P'fer does. She satisfies all my aviating desires and requirements. That is why I am still flying her after all this time. Just got back from 3+ hours of very enjoyable flight. Big ole puffy white cumulus clouds, blue shy, no wind, and 58F at 7,000 feet. Cloud dancing at its best. So good it is almost like cheating................ Take care, john h ________________________________________________________________________________
Date: Aug 28, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Dennis choice of prop
> Below is a "Prop" message I saved from Dennis S. posted on 1-17-01. > Read on and enjoy. > > Tim G. Tim G/All: Thanks for the message Tim. I read Dennis' msg and he talks a lot about the ease of balancing and setting pitch on the IVO. I think I mentioned in a recent post I set and forget, once I get the Warp dialed in where I want it. This process usually takes three adjustments if I am starting from zero experience with a prop, engine, and airplane. Ease of balance??? I have never had to balance a Warp blade. I don't know of anyone that has. Us Warpers just don't discuss prop balance. Warps come from the factory balanced, have good hubs, so balancing and "frequent" pitch adjustments are not necessary. Again, I frequently fly more than 500 hours without touching the Warp (and that includes retorque of prop bolts). Warp is set and forget. I think Dennis' flight experience in Kolbs is primarily local area flying. I never heard him discuss doing a long XC in one. There is a lot of difference playing in the local area and what one can discover after sitting in the seat for 8 to 10 hours a day. If you have a prop problem, I can assure you you will know it in those conditions. I am not slamming Dennis for his type flying or his props. Just stating what I have discovered flying Warps for many many hours, day after day. Take care, john h ________________________________________________________________________________
Date: Aug 28, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Cleaning Up The FireFly Continues.
> >One thought - Having read a bit on flutter, there is a possibility that >taking the trailing edges on the ailerons to a knife edge may make them >more flutter prone. Plus, you will inevitably be adding a tad more weight >to the aileron trailing edges. > Richard, I researched this a little. I searched the Web using Google and the words "knife edge" and "aileron flutter". There were many references to RC model aircraft, but I found none relative to actual aircraft. Also, I took a walk about K02 and checked out the various GA planes that are hangared there. Many had knife edges on the ailerons and the tail feathers. I searched the Kolb Archives, and I found that Jimmy Hankinson, a FireFly owner, asked the list if anyone had experienced aileron flutter on a FireFly. None was reported. Using the Web, Google, and the words "FireFly" and "aileron flutter", the only site listed was the Kolb email list archive. With the early FireFlys using 15 inch chord ailerons one would expect that if it was going to happen, aileron flutter would have been reported by now. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Aug 28, 2003
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Cleaning Up The FireFly Continues.
> > >One thought - Having read a bit on flutter, there is a possibility that >taking the trailing edges on the ailerons to a knife edge may make them >more flutter prone. Plus, you will inevitably be adding a tad more weight >to the aileron trailing edges. Richard, I have researched this a little. I searched the web with Google using the words, "knife edge" and "aileron flutter". I discovered many sites that describe the phenomena relative to RC model planes but none relative to actual aircraft. I searched the Kolb Archives and found that Jimmy Hankinson, a FireFly owner, actually asked if anyone had experienced aileron flutter on a FireFly. There has been no reported case of aileron flutter on a FireFly to this list, and I did not find any on the Web using Google and the words "FireFly" and "aileron flutter". I took a walk around at K02 and looked at trailing edges of wings, rudders, and elevators on GA planes. Many come to a knife edge. The early FireFlys had 15 inch chord ailerons, so if they were going to flutter, it seems reasonable that we would have heard about it by now. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: Tailwheel
Date: Aug 28, 2003
OK, that's what I was lookin' for................I'll get the tailwheel. See how good I am at saving money ?? :-) Muchas Grassy A................... Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "possums" <possums(at)mindspring.com> Subject: Re: Kolb-List: Tailwheel > > > I did that once - off St. Simon's Island. Lost a spring while landing on a > sand > bar (on a stock Firestar wheel). > Just happened to notice it before I took off. Couldn't find the missing one > - so it seemed > only reasonable to take the other one off and let it caster, rather than > leave on just the one. > My next landing was on Jekyll Island and I lost almost complete control as > soon as my rear > wheel touched down - YEEFRIGGINHAAA. > Did a nice 45 degree turn across the grass and taxie/parking area. > If there had been any planes there I would have hit them. > My friend - sitting on the ground thought I was doing it on purpose and > thought it was hilarious. > Got one of them real $250 wheels now. > > > > > >I'm sure this has been gone over in the past, but can't remember > >specifics. I replaced my stock issue Kolb tailwheel with a "real" > >tailwheel. Don't remember which flavor, but it's the $140.00 one in the > >new Aircraft Spruce catalog. This is a dandy unit, but lacks the > >"breakaway" feature which would let it pivot all the way around. Being a > >cheapskate, I hate to spend another $250.00 on a proper one, so, here's my > >question..................can I get away with just eliminating the springs > >and chains from the rudder and just let the tailwheel caster on its' own > >back there ?? I have the heel brakes, so differential braking will give > >me control in turns, etc. Seems to me that airflow would keep it aligned > >properly while in flight, so it wouldn't veer when touching > >down. (??) I've asked several people during this trip, and got several > >answers/opinions. Whadda you guys think ?? Big Lar, > >expecting to be in El Paso, Texas by tomorrow (Wed) night. > > > >Larry Bourne > > ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: More wing
Date: Aug 29, 2003
> > Yes sir, it did. I read but did not respond. Are > you by chance referring to Woody's T-Bird Kolb clone? > > john h That ain't no clone. It is a stock Mk111 with a whole bunch of mods. ________________________________________________________________________________
From: Gherkins Tim-rp3420 <rp3420(at)motorola.com>
Subject: Another Dennis prop choice post
Date: Aug 29, 2003
Gang, Found another saved "Prop" message in my personal folder from Dennis S. This one was posted 11-2-01. Enjoy, Tim -----------Following message from Dennis Souder----------- "The Ivo was my favorite prop particuarily on the FS and FF. In the speed range of these AC, the Ivo does an excellent job and is very smooth running. Some time ago Phil Lockwood was experimenting with his Aircam (with 582's at the time) and tried different props on it at the same time. He could tell by the yawing of the AC which prop was developing more thrust. His findings: the Ivo was the winnner. (This was before Powerfin came along.) The other big advatage of the Ivo was the 2-1/2" Ivo prop spacer which place the Ivo further from the trailing edge of the wing. This reduced the noise considerably. The spacer works with the Ivo because the flexible blades reduces the vibration transmitter to the hub. This is most helpful on the FS2 where the prop is closer to the trailing edge than the other Kolb models. Had many hours on an Ivo on 447's, 503's, 582,s and 912's, never had a "proplem" Dennis" ________________________________________________________________________________
Date: Aug 29, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Another Dennis prop choice post
> Found another saved "Prop" message in my personal folder from Dennis S. This one was posted 11-2-01. > Enjoy, Tim Hi Tim/All: I guess it boils down to how far you have to walk to get back home. One of the reasons I chose Warp Drive in 1993, and have not looked back since. June 1994, Sparky, private airstrip, south of Delta Junction, Alaska. My Warp Drive was responsible for preventing the end of my first flight to Dead Horse, Alaska. I turned it into a Bush Hog when I inadvertently tried to land on what I thought was a grass strip with tall weeds. Turned out to be tall Alder, the famous Alaska Bush. Guess we have about beat the prop thread to death. You all know where I stand on props though. Take care, john h ________________________________________________________________________________
Date: Aug 29, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: More wing
Woody, You got to share the secret with us. I use a digital level, two or three rolls of string and a couple of days when I do my rigging and they still want to roll left. Is this just me or is it the torque of the 2 stroke pusher motor? How about you fellows with the 912's, do you roll right or left when you let go of the stick? Before trim tabs and such of course. Later, John Cooley I must be too used to Kolbs. I never notice any problem with pitch up or down. It seems to want to leave the ground about 32 mph. The new club Mk111 takes off at the same speed and it was built with the factory standard gap seal.Only Kolb I have flown that flies hands off. I still can;t believe it. ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: Harley Powred Wright Flyer
Date: Aug 29, 2003
Dang..... Someone beat me to it errrrgggg... Check this out folks.... http://wrightflyer.usurf.usu.edu Go to building wow! pp ________________________________________________________________________________
Date: Aug 29, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: More wing
> You got to share the secret with us. I use a digital level, two or three > rolls of string and a couple of days when I do my rigging and they still > want to roll left. > John Cooley John C/Gang: That is part of the problem. Doesn't matter which way the prop turns, it will affect roll. The chance of not getting it rigged exact is another. If anyone has an "exact" rigged Kolb, it probably happened by accident. Chances are much greater to be the other way around. I rig the wings like Homer told me to in his plans and instruction book. When I do it that way, I can squeeze the max performance out of my airplane. It is unstable by design. Some have experimented with increased dihedral to increase stability, but in the process are sacrificing performance. I am not indicating increased airspeed, but lift, climb and maneuver performance. There are times in smooth air I can trim up Miss P'fer to fly for a period of time hands off. Enough time to unfold and fold a map, do my chores around the cockpit. Rough air knocks it off its even keel if I don't help it out a little. Take care, john h ________________________________________________________________________________
Date: Aug 29, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Prop Pitch Checker
Since there has been some discussion on the list lately about making sure that your prop blades are pitched the same, thought I would add two pictures to my web page showing my ultra cheapo (but very accurate) blade pitch checker. It won't tell you the angle, but it will tell you if the blades are at the same angle or not. http://www.bcchapel.org/pages/0003/Proppitch.html Richard Pike MKIII N420P (420ldPoops) ________________________________________________________________________________
From: "ron wehba" <rwehba(at)wtxs.net>
Subject: trailer
Date: Aug 30, 2003
need help, lost my hard drive, somewhere i saw a picture of a kolb trailer with a single square tube for the main part, the wheels were at the back, the plane sat on the trailer tail forward. anyone know where I can find the pictures of it again? ________________________________________________________________________________
From: "boyd young" <by0ung(at)brigham.net>
"Larry Bourne"
Subject: counter balances
Date: Aug 29, 2003
?? I had trouble figuring just where "neutral" was, cause of the weight of the flaps. I took the flaps off when i balanced the ailerons boyd ________________________________________________________________________________
From: "boyd young" <by0ung(at)brigham.net>
Subject: wrightflyer
Date: Aug 30, 2003
http://wrightflyer.usurf.usu.edu ============================== much more fun to ride in than read about.... i will have to get some pictures posted. boyd i guess it was not kolb related so if any would like any info let me know. ________________________________________________________________________________
From: "L. Ray Baker" <rbaker-@atlantic.net>
Subject: Roll
Date: Aug 30, 2003
John, My Mark III with a 912 rolls left. L. Ray Baker Gainesville. FL Woody, You got to share the secret with us. I use a digital level, two or three rolls of string and a couple of days when I do my rigging and they still want to roll left. Is this just me or is it the torque of the 2 stroke pusher motor? How about you fellows with the 912's, do you roll right or left when you let go of the stick? Before trim tabs and such of course. Later, John Cooley ________________________________________________________________________________
Date: Aug 30, 2003
Subject: Re: trailer
From: herbgh(at)juno.com
Ronnie The Ultra Star plans that I have came with a single page drawing that is as you describe. Scanner is busted. I can borrow my buddys computer tomorrow and scan it if you want. It uses square tubing, 2X2 inches with 1/8 inch wall for the most part. You are on your own for the axle and springs however. Suggested tires are 4.80--4.00X8. Herb in Ky writes: > > need help, lost my hard drive, somewhere i saw a picture of a kolb > trailer with a single square tube for the main part, the wheels were > at the back, the plane sat on the trailer tail forward. anyone know > where I can find the pictures of it again? > > > > > > > > > > ________________________________________________________________________________
From: Masqqqqqqq(at)aol.com
Date: Aug 30, 2003
Subject: Re: trailer
I wonder if it was my pictures. Here: http://www.iverstuff.com/my_1984_kolb_ultrastar.htm ________________________________________________________________________________
From: "Duncan McBride" <duncanmcbride(at)comcast.net>
Subject: Re: Roll
Date: Aug 30, 2003
Mine too. I've been reading the archives and I think I'm going to raise the thrust angle (washers under the front edge of the engine) so as to induce a little p-factor into the mix. I have to use an aileron trim tab about 2.5 inches by 20 inches angled down about 20 degrees to fly the right aileron now. At cruise the right aileron wants to fly up about 3/4 inch at the trailing edge (that's eyeballing it from the cockpit) and that's enough that the stick pressure to keep the wings level is negligible. Sure hate to fly with the ailerons sticking out in the airflow. ----- Original Message ----- From: "L. Ray Baker" <rbaker-@atlantic.net> Subject: Kolb-List: Roll > > John, > > My Mark III with a 912 rolls left. > > L. Ray Baker > Gainesville. FL > > > Woody, > > You got to share the secret with us. I use a digital level, two or three > rolls of string and a couple of days when I do my rigging and they still > want to roll left. Is this just me or is it the torque of the 2 stroke > pusher motor? How about you fellows with the 912's, do you roll right or > left when you let go of the stick? Before trim tabs and such of course. > > Later, > John Cooley > > ________________________________________________________________________________
From: MEMATUZAK(at)aol.com
Date: Aug 30, 2003
Subject: props again
Ive got a FSII with a 503. Presently have a Tenn. wood prop. Just got a a full lotus system so she will be seeing more H2O. What are the suggestion on make and size of prop to invest in?? Also sounds like VG's would help get her off the water. Where do I get the details on making them. Thanks everyone:) FSII 200 GREAT hours ________________________________________________________________________________
Date: Aug 30, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: props again
Although I am an IVO user I would go with a 66" 2-blade Warp. (assuming a 2.58:1 gearbox) Richard Pike MKIII N420P (420ldPoops) > >Ive got a FSII with a 503. Presently have a Tenn. wood prop. Just got a a >full lotus system so she will be seeing more H2O. What are the suggestion on >make and size of prop to invest in?? > >Also sounds like VG's would help get her off the water. Where do I get the >details on making them. > >Thanks everyone:) >FSII 200 GREAT hours > > ________________________________________________________________________________
Date: Aug 30, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Prop Pitch Checker
Larry Bourne wrote: > Yah, they work, but the trouble with bubbles (aside from > "tiny bubbles") is that it's very difficult to > differentiate between a couple of degrees. I beg to disagree. Using my trusty little Warp Drive Protractor correctly, which isn't difficult if I can do it, I keep the bubble between the lines. If I do all three blades the same, then I am not differentiating a couple of degrees. I don't really care what the pitch or the degree of the angle is, all I want is for all three blades to be the same. The protractor will get me close to the first setting. Static runup, increase or decrease until I have it where I want it. One half of one degree pitch change is simple to attain with the Warp Drive Protractor. Warps don't like to fly with blades of different pitch settings. It will tell you right away that it is unhappy. Don't think I have been flying the last 10 years with prop out of pitch. :-) The bubble > works quite well, but we're down to nit-picking now. Keep on nit-picking and you'll spend more time nit-picking than flying. > Simplest and most accurate way to pitch a prop that I've > seen is to use a digital level. They give truly accurate > repeat-ability, Probably not at repeatable as the old spirit level. Bet that high dollar digital thing-a-ma-jig has to be calibrated periodically, is sensitive to heat and cold, and extremely sensitive to the sudden stop on a concrete floor after it has been dropped. > Lar, at home in Palm Springs since noon today - after 2 > months and 2 days; 13,950 miles; 24 states; 5 Canadian > provinces. Sigh..........back to > reality...........where's that Waaaambulance ?? Welcome home. Now you can enjoy the thrill of "after trip withdrawal pains". john h (Some things do not need to be reinvented) ________________________________________________________________________________
Date: Aug 30, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: props again
MEMATUZAK(at)aol.com wrote: > What are the suggestion on > make and size of prop to invest in?? MEMATUZAK/All: That isn't your name is it? I'm sure the Power Fin and IVO boys will tell you to use their prop. However, I think is I was going to fly off water I could expect a lot of the same type atmosphere as flying in heavy rain. In that case, I personally, would not want to fly with a wooden prop (tried that in heavy rain without a protected edge), an IVO with silver tape leading edges, or a Power Fin which probably also uses silver tape for leading edge protection. I have personally experienced flight in heavy rain for extended periods of time with the old faithful Warp Drive with 15" of nickel steel inlaid leading edge on a solid carbon fiber blade. Warp comes through with "flying" colors. Do you know if you are going to get caught in a rain storm, rain shower, or a sprinkle, at some time during your flying career? john h ________________________________________________________________________________
From: "ron wehba" <rwehba(at)wtxs.net>
Subject: Re: trailer
Date: Aug 31, 2003
that would be great to have something to go by! thanks ----- Original Message ----- From: <herbgh(at)juno.com> Subject: Re: Kolb-List: trailer > > Ronnie > > The Ultra Star plans that I have came with a single page drawing that > is as you describe. Scanner is busted. I can borrow my buddys computer > tomorrow and scan it if you want. > > It uses square tubing, 2X2 inches with 1/8 inch wall for the most > part. You are on your own for the axle and springs however. Suggested > tires are 4.80--4.00X8. Herb in Ky > writes: > > > > need help, lost my hard drive, somewhere i saw a picture of a kolb > > trailer with a single square tube for the main part, the wheels were > > at the back, the plane sat on the trailer tail forward. anyone know > > where I can find the pictures of it again? > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: "ron wehba" <rwehba(at)wtxs.net>
Subject: Re: trailer
Date: Aug 31, 2003
great, thanks,,,where is your shoulder harness hooked to? ----- Original Message ----- From: <Masqqqqqqq(at)aol.com> Subject: Re: Kolb-List: trailer > > I wonder if it was my pictures. > Here: > http://www.iverstuff.com/my_1984_kolb_ultrastar.htm > > > > > > ________________________________________________________________________________
Date: Aug 31, 2003
From: "johnjung(at)compusenior.com" <johnjung(at)compusenior.com>
Subject: Re: props again
Unnamed 503er and Group, I used a 66" two blade Warp on an original Firestar with a 377. It worked great and sounded good. After I built my Firestar II, I bought a wood prop to sell with the original Firestar, so that I could use the Warp on the II. I used it on the II for less than 30 minutes. It was way too loud for me. And a Warp is too heavy to add the extension that you can use on an IVO (at least on a B box). So I have been using an IVO on an extension for the last 5 years on my Firestar II. John Jung ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: Roll
Date: Aug 31, 2003
I wish I knew what I did. I will have to set it up and take a whole bunch of measurements to find out what is going on. If I discover anything I will post it to the list. > Woody, > > You got to share the secret with us. I use a digital level, two or three > rolls of string and a couple of days when I do my rigging and they still > want to roll left. ________________________________________________________________________________
Date: Aug 31, 2003
From: "Mike Pierzina" <planecrazzzy(at)lycos.com>
Subject: Fuel Pump or Vapor Lock ?
Hey Guys, I fired up my 582 the other day and "top end" was rough....I figured it was old fuel....I didn't have a decent hose to sipfon the fuel , so I pulled the fuel line apart and drained most the fuel. I added the new fuel and with a few primes it was running. I warmed it up to 140 degrees and then started to raise the RPM's higher until I could test "top end". It ran great , top end was smooth again. Next day I loaded it on the trailer , packed all the gear, and while I was doing my warm-up I couldn't get it to rev up , I noticed the fuel line going to the rear carb wasn't pushing the fuel. and after the engine would die , I noticed the fuel in the line would return to the fuel pump.... I'm getting a new rebuild kit for the Mikuni fuel pump. Do any of you guys think it has anything to do with "Vapor Lock" .....I wouldn't think so because of the run time the day before 10 - 15 min ...... and wouldn't you know it parts place is closed today... Well, back to work on my Kolb. I'm still fabracating a 2cycle oil tank....which was delayed because of the heat & humidity... Gotta Fly... Mike in MN FSII 503 w/injection "B" w/ 3 blade-66" IVO ,EIS,GPL, 90% done 90% to go... --- Sometimes you just have to take the leap and build your wings on the way down... Gotta Fly... Get advanced SPAM filtering on Webmail or POP Mail ... Get Lycos Mail! ________________________________________________________________________________
From: MEMATUZAK(at)aol.com
Date: Aug 31, 2003
Subject: Re: Kolb: props reply
Thanks for the input. And no I NEVER get caught in rain living in the Sunshine state. Just like it never rains at SunNFun. Or wait 20 minutes and it will change:) Thanks Richard P John H John J and Bryan for the VG plans MEMatuzak AKA Mike Matuszczak FSII ________________________________________________________________________________
From: "Chuck Davis - Comcast" <davis207(at)comcast.net>
"Kolb-List Digest List"
Subject: Firefly Seat
Date: Aug 31, 2003
The stock seat in my firefly is coming apart. I know several list members have replaced their seats with office chairs. I have a chair I'm looking to mount in the firelfy. Any tips on good ideas or what to aviod? thanks Chuck Davis Firefly 028 ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Aug 31, 2003
Subject: Re: Firefly Seat
My Firestar has the sling I would replace it with the same thing in a heartbeat ! It will save your bacon in a hard landing !!! ... Dave In a message dated 8/31/03 5:52:12 PM Eastern Daylight Time, rwpike(at)charter.net writes: << http://www.fairfieldchair.com/cgi-bin/showprodthumb.cgi?sid=1030-35 >> ________________________________________________________________________________
From: Masqqqqqqq(at)aol.com
Date: Aug 31, 2003
Subject: Re: trailer
I bolted the shoulder harnesses to the upper engine mounts, up on the frame where the pivots bolt through. Then I crossed the straps before they get to my shoulders. I'll keep your e-mail address, and let you know when I post pics of it. ________________________________________________________________________________
From: "ron wehba" <rwehba(at)wtxs.net>
Subject: Re: trailer
Date: Aug 31, 2003
thanks, much help!! ron in tx. ----- Original Message ----- From: <Masqqqqqqq(at)aol.com> Subject: Re: Kolb-List: trailer > > I bolted the shoulder harnesses to the upper engine mounts, up on the frame > where the pivots bolt through. Then I crossed the straps before they get to my > shoulders. I'll keep your e-mail address, and let you know when I post pics > of it. > > ________________________________________________________________________________
Date: Sep 01, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Firefly Seat
> Yes ...I am haveing the Sling seat blues also....only have 12 hours logged, > and I cant go very far on the 5 gallons... > Don Gherardini- Don/All: That's the normal reaction from someone who doesn't do the mods before they fly. I did the same thing with the Ultrastar, a whopping 3.5 gal capacity. After the first cross country flight of about 80 miles, I was quite aware of the need for more fuel. Added another 1.75 gal go cart tank behind my head and above the engine. When it came time to build the Firestar I made arrangements to have enough fuel to cross country. I also used a fiberglass jon boat seat. It was rigid, light, and fit into the airframe. The Firefly used the front portion of the original Firestar fuselage. In fact, the original Firestar was shipped with the fuselage in two pieces, fore and aft, that were bolted together with 4 ea 3/16 bolts. Brother Jim welded the fuselage parts together and sewed up a nice seat cover for the jon boat seat. I think I recently sent it to Kolb heaven when was cleaning out the basement recently. john h ________________________________________________________________________________
Date: Sep 01, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Firefly Seat
I tried one of > those fiberglass seats with a 5 gallon tank made on the back but it just > would not fit with out alot of trouble, and then would sit too high I think. > I have flown along time one of those and i was sure hoping it would > fit..solving my fuel prob and seat problem also... > Don Gherardini- Don/All: I initially went the Ken Brock 8 gal seat tank route, with the original 5 gal jug tank in the rear for reserve. Would fly two hours off the clock, then open a fuel valve and gravity feed the 5 gal rear tank into the seat tank. That worked out great unless I got preoccupied and forgot to drain fuel. My first clue that I had not opened the valve in time was a suddenly dead engine. The seat tank, as you indicated, was too big and sat me up too high in the Firestar cockpit. When Jim and I reconfigured the Firestar we went with the jon boat seat and an 18 gal aluminum fuel tank in the top rear of the fuselage. Configured the same as the 25 gal fuel system in my MK III. Putting the fuel tank up top opened up the bottom for my gear. john h ________________________________________________________________________________
From: ZepRep251(at)aol.com
Date: Sep 01, 2003
Subject: Re: trailer
That was my trailer.Jim Oday {oday(at)cableone.net} scaned the pictures and posted them.G.Aman FS2 ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Sep 01, 2003
Subject: Kolb Seat (Think )
You guys are missing the point ! The sling will cradle you during a crash ! A seat fastened by its bottom will transmit all the force right up through your bottom ... I speak from experience here ... Dave ________________________________________________________________________________
From: GeoR38(at)aol.com
Date: Sep 01, 2003
Subject: Re: Firefly Seat
In a message dated 8/31/03 6:40:42 PM Eastern Daylight Time, BMWBikeCrz(at)aol.com writes: > > My Firestar has the sling I would replace it with the same thing in a > heartbeat ! It will save your bacon in a hard landing !!! ... > > > > Dave > > I love my sling too....as a matter of fact it is a true sling not like on the plans...I never attached it to the bottom as designed and it is very forgiving on MY back...(I have had two back operations for the lower back in the '70's) By being a true sling, I can sit up if I want to treat it like a seat..or run my CG back an inch or so...and i can slouch forward if I want to go nose heavy and sleep...er...well...just go nose heavy. I have a long torso and short legs....what a sight!! George Randolph Firestar driver from Akron Ohio...er... The Villages in Fla ________________________________________________________________________________
Date: Sep 01, 2003
From: "Blackwell, Charlie & Meredith" <wozani(at)optonline.net>
Subject: seating
The sling seats in my MKII were turned into meshback chairs, like lawn chairs, by riveting the material between aluminum strips and mounting to the plane frame at the back/bottom of the seat. This gives a permanent shape and angle to the seat. Onto this I put removable 2" foam seats made by a custom boat cushion maker. The combination works reasonably well, but sometimes I use an orthopedic lumbar support driving cushion for the longer flights. I don't see a reason to add the extra weight of plastic or fiberglass seating when the mesh sling can be given a permanent angle and tension. Also it comes out for cleaning or storage, which frustrates the mice nicely. Good luck on your seating quest. Charlie, NJ, '90 MKII 503dcdi,Ivo,BRS ________________________________________________________________________________
Date: Sep 01, 2003
Subject: EGT Instrument problem
From: Gene Ledbetter <gdledbetter(at)earthlink.net>
Kolbers, While flying last week, the temperature needle for the front cylinder on my 447 starting vibrating and then died. Analysis of the problem indicates that the sender thermocouples for both cylinders function correctly so the problem is either the wiring between my terminal strip and the instrument or the instrument. Have any of you folks had the instrument (Westach Dual EGT) fail? I lean toward that to be the problem but really don't want to spend the $74 plus shipping to find it's a wiring problem... Gene Ledbetter Cincinnati Firefly 445 - 240 hrs 85 hrs since January (I've really been flying this thing) ________________________________________________________________________________
From: "Jim O'Day" <oday(at)cableone.net>
Subject: Testing Notes
Date: Sep 01, 2003
I took my just completed FSII out for some taxi testing yesterday. The wind was at about a 30 deg X-Wind to the runway @8 KT. I made 20 +/- taxi/hop runs up and down a rural runway with long grass. My notes: After about 3 passes, very comfortable with the directional control. I accidentally got airborne (4th pass down the runway) one time and nearly lost it. The wind was a bit gusty....and.... - whoops! Important, keep angle of attack low at low speeds. Cindy was sure I was going to crash in the plowed field. Recovered with adding a bit of power and lowering the nose and steered it back onto the runway. Flew several runs down the runway (it is 5000' long) at 3' and 45 +/- mph indicated. I let it crab into the wind, fly for 500', then cross control and land. Very easy to manage. Need to remember to lower the nose to keep from climbing, got up 20+ ft again by mistake. I have flown gliders a lot and the visual reference is nearly identical. The engine runs incredibly smooth, but there is more lag in the power coming in than I am used to. Landed tail first, felt OK, landed 3 point, felt fine, landed with the mains, that felt good too. I imagine getting more airspeed will be a different feel again. I posted a couple of pictures to the web. My pictures are not great, but it is of interest just how flat the ND land is. Trees in this part of the country are all planted. http://myweb.cableone.net/ODAY/index.html Much to windy today for UL novice flying. Will wait for a calm wind condition (rare in ND) or a light wind aligned with the runway. Looking forward to a test in the pattern. ________________________________________________________________________________
Date: Sep 01, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Deep South
> Still at it................just published the new web > page on the deep south, including Alabama, Mississippi > and Louisiana. > Busy Lar. Larry/All: Thanks for the fine pictures of my AO and airstrip. You did a good job and enjoyed your visit, even though it was short. Take care, john h ________________________________________________________________________________
From: "Wayne" <boyter(at)mcsi.net>
Subject: Rotax 582
Date: Sep 01, 2000
HELP Need Stator plate, And Flywheel for rotax 582 Blue head motor. A good used one would be nice. Wayne Boyter Kolb mark 111 Rotax 582 ________________________________________________________________________________
From: "Olenik Aviation" <olenik-aviation(at)buyitsellitfixit.com>
Subject: Rotax 582
Date: Sep 02, 2003
I think I may have just such a beast from a worn out, parted out 582. Tom Olenik Olenik Aviation http://www.buyitsellitfixit.com -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Wayne Subject: Kolb-List: Rotax 582 HELP Need Stator plate, And Flywheel for rotax 582 Blue head motor. A good used one would be nice. Wayne Boyter Kolb mark 111 Rotax 582 ________________________________________________________________________________
Subject: Which prop for use on/in water
From: Jim Gerken <gerken(at)us.ibm.com>
Date: Sep 02, 2003
09/02/2003 08:28:30 AM MEMATUZAK(at)aol.com wrote: > What are the suggestion on > make and size of prop to invest in?? John wrote: >I'm sure the Power Fin and IVO boys will tell you to use >their prop. However, I think is I was going to fly off >water I could expect a lot of the same type atmosphere as >flying in heavy rain. In that case, I personally, would not >want to fly with a wooden prop (tried that in heavy rain >without a protected edge), an IVO with silver tape leading >edges, or a Power Fin which probably also uses silver tape >for leading edge protection. I have personally experienced >flight in heavy rain for extended periods of time with the >old faithful Warp Drive with 15" of nickel steel inlaid >leading edge on a solid carbon fiber blade. Warp comes >through with "flying" colors. John, I guess you are referring to me (and more and more other guys lately) as a "Powerfin boy" since I have been running Powerfin and telling you guys about it since 1997. Actually, even as a "Powerfin boy" I would recommend a Warp prop for use in/on water. I think it would last the longest. Expect some degradation over time if it runs in a spray. And follow manufacturers recommendations closely concerning rechecking hub and blade bolt torque, since you will be subjecting the prop to some unusual shock loading. Also, FYI, Powerfin uses a urethane tape leading edge tape, which is resiliant and lasts well. I have replaced mine once. Rain does not damage it. Bug damage gradually degrades it over several years. My theory on the tape is this: Stuart cannot use an inlaid nickel edge since the nickel would not flex enough so it would not stay in the prop. Warp props are stiff enough to more nearly match the stiffness of the nickel edge, so it stays together. The slightly more flexible Powerfin runs smoother while still maintaining efficiency, so it is a good tradeoff, in my opinion. Jim G ________________________________________________________________________________
Date: Sep 02, 2003
From: Bob Bean <slyck(at)frontiernet.net>
Subject: Re: Which prop for use on/in water
An observation regarding warp drive prop torques.....since doing some experimentation , changing hubs, etc. -The recommended range for the 1/4" clamping bolts has been 100-120 inlbs. If you go to a standard industrial torque chart for that size bolt you find 84 inlbs/grade5 and 120 in/lbs/grade 6. I initially went with 100 in/lbs on the 3 blade hub. When I swapped for the 2 blader. I also did 100 as it seems to draw the halves together satisfactorily. -so then, being curious, I said what the hey, try 115........well, that feller stripped out the nut , which by the way was new from warp last week. -bolt was unscathed so I stuck on a new nut and retorqued back to 100. Just wondering if I had a batch of bad nuts. Just the same I think I'll stick with 100 for a bit. --Also maybe I'll check the wrench calibration. For what it's worth, -BB Jim Gerken wrote: > > >MEMATUZAK(at)aol.com wrote: > > > >> What are the suggestion on >>make and size of prop to invest in?? >> >> > > >John wrote: > > > >>I'm sure the Power Fin and IVO boys will tell you to use >>their prop. However, I think is I was going to fly off >>water I could expect a lot of the same type atmosphere as >>flying in heavy rain. In that case, I personally, would not >>want to fly with a wooden prop (tried that in heavy rain >>without a protected edge), an IVO with silver tape leading >>edges, or a Power Fin which probably also uses silver tape >>for leading edge protection. I have personally experienced >>flight in heavy rain for extended periods of time with the >>old faithful Warp Drive with 15" of nickel steel inlaid >>leading edge on a solid carbon fiber blade. Warp comes >>through with "flying" colors. >> >> > >John, I guess you are referring to me (and more and more other guys lately) >as a "Powerfin boy" since I have been running Powerfin and telling you guys >about it since 1997. > > Actually, even as a "Powerfin boy" I would recommend a Warp prop for use >in/on water. I think it would last the longest. Expect some degradation >over time if it runs in a spray. And follow manufacturers recommendations >closely concerning rechecking hub and blade bolt torque, since you will be >subjecting the prop to some unusual shock loading. > >Also, FYI, Powerfin uses a urethane tape leading edge tape, which is >resiliant and lasts well. I have replaced mine once. Rain does not damage >it. Bug damage gradually degrades it over several years. My theory on the >tape is this: Stuart cannot use an inlaid nickel edge since the nickel >would not flex enough so it would not stay in the prop. Warp props are >stiff enough to more nearly match the stiffness of the nickel edge, so it >stays together. The slightly more flexible Powerfin runs smoother while >still maintaining efficiency, so it is a good tradeoff, in my opinion. > >Jim G > > > > ________________________________________________________________________________
From: "Bob, Kathleen, & Kory Brocious" <bbrocious(at)hotmail.com>
Subject: FAA Inspection in the morning
Date: Sep 02, 2003
Folks, "Miss B" undergoes her airworthiness inspection in the morning. I'm a bit jittery about the whole thing, trying to make sure I've got my ducks lined up. Any suggestions from those of you who've been through this? I have not installed the data plate yet. Have most of you put the flat plate on the round fuselage tube or did you put it somewhere else? Keep your fingers crossed, please. Bob Bob, Kathleen, and Kory BrociousTenacity Farm Campbellsburg, Kentucky MSN 8: Get 6 months for $9.95/month. ________________________________________________________________________________
Date: Sep 02, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Which prop for use on/in water
> Just wondering if I had a batch > of bad nuts. > For what it's worth, -BB BB/Gang: A batch of bad nuts is better than a case. Seriously, the aircraft hardware business is very questionable when it comes to quality. I have received bolts that had no threads, half heads, round heads, etc. As of yet, have not experienced any bad nuts, that I know of. Makes one wonder evertime he uses one. Knowing that each and every nut and bolt is not inspected. Take care, john h ________________________________________________________________________________
Date: Sep 02, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: FAA Inspection in the morning and Data Plates
> I put mine at the back of the cage, but if I had it to do over, it would be > on the left side of the tube just below the leading edge of the stab. > > Richard Pike Richard/Gang: I had a bad spot in the fabric just below the left entrance door. Backed it up with a sheet metal plate, same size as the data plate, and cut a piece of black leather with pinking shears, a little larger than the data plate. Attached with 4 pop rivets. Been there since day one and doing fine. john h ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: gearboxes
Date: Sep 02, 2003
Kolbers, Would one of you like to explain the differences between the gear boxes offered for the 583 Rotax and why Kolb offers an "upgrade" from a b to a c? pp ________________________________________________________________________________
Date: Sep 02, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: gearboxes
The C box will safely handle a much heavier prop than the B box will. The B box can have problems (and we have seen some locally) by using props that are too heavy for it. Which is one more reason why I run an IVO, it is very light. Change the gearbox oil regularly with good oil and the 2-blade IVO will give you almost no metal mung on the magnet in the drain. I suspect the same results would be found with the Powerfin, as it is also very light. I would suspect that the low tolerance of the Rotax B box for high inertial weight is one of the reasons that IVO and Powerfin started making very light props, but that is just speculation. A friend who was using a much better and almost indestructible 2 blade prop of the same diameter as I, with the B box, always got about 4 times the metal showing up on the magnet in his drain. But maybe that was just coincidence... Might want to read this tech article from Mike Stratman of CPS on the subject
http://www.800-airwolf.com/pdffiles/ARTICLES/part31.pdf Richard Pike MKIII N420P (420ldPoops) > >Kolbers, >Would one of you like to explain the differences between the gear boxes >offered for the 583 Rotax and why Kolb offers an "upgrade" from a b to a c? > >pp > > ________________________________________________________________________________
From: Kirby Dennis Contr ASC/TM <Dennis.Kirby(at)kirtland.af.mil>
Subject: Spark Plug Gap
Date: Sep 03, 2003
Kolb Friends - What's the preferred method for setting the gaps on aviation spark plugs? (The kind of plugs with the two side electrodes.) Do I need a special tool, or will pliers or a vice work? I have a blade-type feeler guage. Will this work, or do I need a wire-type feeler guage? Many thanks ... Dennis Kirby Mark-3, Verner-powred in Cedar Crest, NM ________________________________________________________________________________
Date: Sep 03, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Tiny Tach #s vs. Westach #s
> John H./Richard/All I'm a non-mechanic, so take what I'm > saying with that in mind. Years ago, I found that the > best "fuel saver" was a vacuum gauge on my pickup. > AzDave Dave/All: Good to hear form you. I send Eve my love. What a gal. Best damn cook at MV. Course AZ Dave helped her a little. That reminds me of what a good time everyone had at MV. I look forward to doing it again soonest. I have used the vacuum gauge in boat and car. It is a good reminder to come off the power to save fuel. However, for me, the fuel flow meter really gets my attention when it shouts the full gallons and tenth of gallons racing through the system. Maybe use both and get the max out of them. Take care, john h ________________________________________________________________________________
From: "Harry Wingert" <Geezertwo(at)cox.net>
Subject: MKIII Throttle Extension
Date: Sep 03, 2003
I am looking for the hardware to move my throttle from center to the left side of the cockpit. Does anyone know where I can order it? Harry Wingert ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: MKIII Throttle Extension
Date: Sep 03, 2003
I'm not sure there's a kit available. It's pretty simple to build; if you like, take a look at mine on my website, under "Building Vamoose." Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Harry Wingert" <Geezertwo(at)cox.net> Subject: Kolb-List: MKIII Throttle Extension > > I am looking for the hardware to move my throttle from center to the left side of the cockpit. Does anyone know where I can order it? > Harry Wingert > > ________________________________________________________________________________
From: "Bob, Kathleen, & Kory Brocious" <bbrocious(at)hotmail.com>
Subject: FAA Inspection is over ... .
Date: Sep 03, 2003
And I have an airworthiness certificate AND a Repairman's certificate in my possession! The FAA lady was a real sweetheart. Now there's one woman that dearly loves general aviation! She talked about getting goose bumps listening to the sound of the big radial engines at Oshkosh and touching the fabric on their old wings. The inspection lasted 5 hours but that was only because of all the stories she wanted to tell. Hardly took a glance at the builder's log, pictures, or even the airplane for that matter. Thanx again for all the Kolb List help. It was most valuable! See ya'll at the Kolb Fly In later this month! Bob Bob, Kathleen, and Kory Brocious Tenacity Farm Campbellsburg, Kentucky ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: FAA Inspection is over ... .
Date: Sep 03, 2003
Good for you................hope I get one like that. 5 hours ?? You must've been wore out. Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Bob, Kathleen, & Kory Brocious" <bbrocious(at)hotmail.com> Subject: Kolb-List: FAA Inspection is over ... . > > And I have an airworthiness certificate AND a Repairman's certificate in my > possession! The FAA lady was a real sweetheart. Now there's one woman that > dearly loves general aviation! She talked about getting goose bumps > listening to the sound of the big radial engines at Oshkosh and touching the > fabric on their old wings. The inspection lasted 5 hours but that was only > because of all the stories she wanted to tell. Hardly took a glance at the > builder's log, pictures, or even the airplane for that matter. > > Thanx again for all the Kolb List help. It was most valuable! See ya'll at > the Kolb Fly In later this month! > Bob > > Bob, Kathleen, and Kory Brocious > Tenacity Farm > Campbellsburg, Kentucky > > ________________________________________________________________________________
From: "Harry Wingert" <Geezertwo(at)cox.net>
Subject: Re: MKIII Throttle Extension
Date: Sep 03, 2003
Thanks Lar Har ----- Original Message ----- From: "Larry Bourne" <biglar(at)gogittum.com> Subject: Re: Kolb-List: MKIII Throttle Extension > > I'm not sure there's a kit available. It's pretty simple to build; if you > like, take a look at mine on my website, under "Building Vamoose." > Lar. > > Larry Bourne > Palm Springs, CA > Kolb Mk III - Vamoose N78LB > www.gogittum.com > > ----- Original Message ----- > From: "Harry Wingert" <Geezertwo(at)cox.net> > To: "Kolb Chat Line" > Subject: Kolb-List: MKIII Throttle Extension > > > > > > I am looking for the hardware to move my throttle from center to the left > side of the cockpit. Does anyone know where I can order it? > > Harry Wingert > > > > > > ________________________________________________________________________________
Date: Sep 03, 2003
Subject: TRIP, Oil pressure gauge & sad news
From: Scott Trask <sctrask(at)diisd.org>
(not processed: message from valid local sender) Hi Last month my wife and I flew down around lower Michigan and it was a nice trip. The weather mostly was good. We had one day that we had to sit for 4 hours because of low ceiling. We didn't get over to see Rick Neilsen or my wife's brother on that side of the state because the weather was not doing too good. We began our 5-day trip by flying up to Munising (Lake Superior) and followed the shoreline for a ways. Then to Mackinac Island, around the thumb area and ventured to the west. Our goal was to hop & stop at many airports--flying short legs. We stopped at an airport in the thumb that had sailplanes and caught a ride--that was great! Then we headed north, back over the bridge to the U.P. We flew to Whitefish Point, following the Lake Superior shoreline we had missed on the way down to Lower Michigan. Then I experienced loss in oil pressure--or at least my gauge said so. It couldn't have happened at a worse place! I watched the needle drop to about 20 lbs. then back to 50 lbs. and then to 0 or below and then back up to 50 lbs. I was playing with the throttle, seeing if the oil pressure would get better. My wife asked me what I was doing. I pointed to the oil pressure gauge and now she could sit on the edge of her seat too. All we had to land on was tree tops. The engine kept running, the temperature didn't get any hotter. I headed to the closest airport (Luce County in Newberry) about 40 miles away. By then I knew my oil pressure gauge couldn't be right. I should have put a piece of tape over the gauge so I couldn't see it, in case it did its crazy dance again. From then on, however, the gauge read that I had adequate pressure. When I got home, I put a manual gauge on and got rid of the sending unit system! John Hauck, John Williamson and Rick Neilsen, it was a pleasure to have you guys as guests in my home on the way to Oshkosh this year. It was a load of fun to watch you guys to fly in, as well as to fly out with you to Oshkosh. Hope we can do it again next year. One thing I was a bit disappointed in was that after I fed you guys pasties and venison, nobody jumped up and volunteered to move my wood pile into the hangar for the winter. (It's just a little 8-hour job, after all!) Maybe next year I'll have to try porketta and wild turkey and see if I get any volunteers then! Just a quick note and invitation to all you out there. My EAA Chapter 439 is sponsoring a fly-in at IMT on Saturday, Sept. 20 (rain day Sept. 21). One sad note. Aaron Gustafson (the guy that flew in the day before our Oshkosh trip and had a flat tire on his Firestar) lost his 29 year old son in an auto accident. He had a wife and two kids. Scott Trask MKIII IMT ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Annual Fly-in pics
Date: Sep 03, 2003
I Just recieved a message from the webmaster of American Aero's web site. he posted pictures of the Fly-in at Tommy's Airpark at lake Sangchris, where my bird is hangared . The Fly-in was a HUGE success...over 100 planes showed up.....well....about 90 airplanes and a half a dozen spam-cans!!..LOL Anyway here is the link...lots of pretty birds to gaze at, and a wonderful Fly-in to attend for all you fellas looking for a place to wander. Several venders, including Wayne Ison and his new Tricycle Airbike...a couple of PPC dealers...wonderful camping areas, lots of free food and drink..always held the weekend before labor day..also BFI refresher courses on friday. Mark you calanders for next year and consider it folks..its a real good one. Go to Annual eaa flyin button....then 2003 flyin button...to look at flyin pics. here is the link. http://americanaero.us/ Oh Ya...the FlagFly got alot of celluloid....also on the photo gallery page...I guess the photographer was kinda taken by my paint job. I might add that there were 3 forced landings due to engine outs. 2 were Kolbs .. no one hurt..but a bent gear on a Firestar...a busted boom and bent gear an cage on a twinstar..he landed in a tall bean feild just 50 ft short of runway.... and a total'd Team ?-Max..he found the CornFeild on the other side....All 3 Rotax's ....To bad they didnt have a good American engine like a Cuyuna!.(snicker) Highlight for me was Sunday eve...everybody was about gone...and a P-51 and a F4U Corsair buzzed us real low 3 times around (dethatched the runway) on their way back from an Airshow somewhere... http://www.geocities.com/dagger369th/my_firefly.htm Don Gherardini- FireFly 098 ________________________________________________________________________________
From: "John Williamson" <kolbrapilot(at)comcast.net>
Subject: Re: TRIP, Oil pressure gauge & sad news
Date: Sep 03, 2003
Scott, & Kolber's The pleasure was all mine Scott, truly enjoyed your hospitality. You should have hinted harder you need some wood moved. I recommend a stop at Iron Mountain, MI and a visit with Scott if you are anywhere close. Aaron if a great guy and my sympathy goes out to him for his lose. Fly Safe, John Williamson Arlington, TX Kolb Kolbra, SN: 008, Verner 133M Airplane: 441 hours, Engine: 0 hours http://home.comcast.net/~kolbrapilot/ ________________________________________________________________________________
Date: Sep 03, 2003
From: jerb <ulflyer(at)verizon.net>
Subject: Safety Question - Oil pressure gauge
Here's a safety question. Should there be a restrictor inserted in the oil pressure line in the event if should break it would reduce the oil loss. Ask your A&I, A&P, and DAR? jerb ________________________________________________________________________________
Date: Sep 03, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Safety Question - Oil pressure gauge
> Here's a safety question. Should there be a restrictor > inserted in the oil pressure line in the event if should > break it would reduce the oil loss. Ask your A&I, A&P, > and DAR? jerb jerb/Gang: I'll stick with electronic guauges with senders. I use VDO most of the time. Get them from marine suppliers. Once in a great while I'll get a sender to start acting up on me, but for the most part they seem to be pretty reliable. Wouldn't look forward to the chance of hot oil being sprayed on me from the pressure line. john h ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: Safety Question - Oil pressure gauge
Date: Sep 04, 2003
It is a good idea but it only produces a longer time before all the oil is pumped overboard; a longer time to find a landing area. Cy Galley, TC - Chair, Emergency Aircraft Repair, Oshkosh Editor, EAA Safety Programs cgalley(at)qcbc.org or experimenter(at)eaa.org Always looking for articles for the Experimenter ----- Original Message ----- From: "jerb" <ulflyer(at)verizon.net> Subject: Kolb-List: Safety Question - Oil pressure gauge > > Here's a safety question. Should there be a restrictor inserted in the oil > pressure line in the event if should break it would reduce the oil > loss. Ask your A&I, A&P, and DAR? > jerb > > ________________________________________________________________________________
Date: Sep 04, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Verner Engine
Hi John W. and Gang, John, was curious about why you are switching to the Verner engine. I haven t saw anything posted on this other than you are installing the Verner. Isn t it the same hp? John Cooley ________________________________________________________________________________
Date: Sep 04, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Cockpit adjustable trim
Hi Gang, Would like to hear some pro's and con's on installing a cockpit adjustable trim tab one of the elevator halves on the Mark III. The Twinstar Mark II uses one and they work very well. Not very pretty but neither is a big ole trim tab on the rudder to offset the P factor of the Rotax 912. Is anyone on the list with a Mark III using this setup. One big advantage is that it could be used for pitch control in the unlikely event that a elevator control cable became inoperable. Any thoughts on this? Later, John Cooley ________________________________________________________________________________
Date: Sep 04, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Cockpit adjustable trim
John Cooley wrote: > Would like to hear some pro's and con's on installing a cockpit adjustable > trim tab one of the elevator halves on the Mark III. > John Cooley John C/Gang: On the original Twinstar, the adjustable elevator trim was the cause of a fatal crash. It is in the NTSB archives. I have no problem with the basic pitch trim on the Mark III. I did change the actuator on mine, but the basic design is still there. john h ________________________________________________________________________________
Date: Sep 04, 2003
Subject: Oil Gauge
From: Scott Trask <sctrask(at)diisd.org>
(not processed: message from valid local sender) Hi On a manual oil gauge the oil line is very small not much larger then the wire that you would use. The likelihood of that line braking is very slim. I thought the same way till I did some of my own experiments with the line. I also checked with some of Rotax Tec. people and they say that a lot of guys are going manual and that's ok. I when though two sender unit and checking both when I install them nether was very accrete. If you can't trust your gauges what good are they. Scott Trask IMT ________________________________________________________________________________
Date: Sep 04, 2003
From: "John Cooley" <johnc(at)datasync.com>
Subject: Re: Cockpit adjustable trim
John H., Thanks, I think. I will have to look that one up. Would like to know as much detail as possible as I am currently flying a Twinstar with this trim system. John Cooley -------Original Message------- From: kolb-list(at)matronics.com Date: Thursday, September 04, 2003 04:20:00 PM Subject: Re: Kolb-List: Cockpit adjustable trim John Cooley wrote: > Would like to hear some pro's and con's on installing a cockpit adjustable > trim tab one of the elevator halves on the Mark III. > John Cooley John C/Gang: On the original Twinstar, the adjustable elevator trim was the cause of a fatal crash. It is in the NTSB archives. I have no problem with the basic pitch trim on the Mark III. I did change the actuator on mine, but the basic design is still there. john h . ________________________________________________________________________________
Date: Sep 04, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Oil Gauge
I when though two sender unit and checking > both when I install them nether was very accrete. If you can't trust your > gauges what good are they. > Scott Trask IMT Scott/Gang: You got that right. I have never had an electric gauge on the 912 or 912S that was reliable. Now you got me thinking about a mechanical gauge. They do not lie, for the most part. john h ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Sep 04, 2003
Subject: Re: Oil Gauge
In my racing days I used ss braid line and VDO gauges NEVER a failure ! ........ Dave ________________________________________________________________________________
Date: Sep 04, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Alaska 2004
Hi Gang: Found out recently I have a free Summer next year which opens things up for a flight back to Alaska. What a way to celebrate your 65th year!!! John Williamson and I have been talking about making it a twosome. So John has to get busy and get the Verner flying and squared away for the long trek north. Just got off the phone with Tom Kuffel, Whitefish, MT. He and his wife Betty, were attendees at the Unplanned Kolb Flying 2003 last May at Monument Valley, UT. Anybody else want to tag along? This will be an unofficial, relaxed, enjoyable, exciting, flight. Departing around 1 Jul 2004. Probably take a month or so. The nice thing about it is if you get bored, are too fast or too slow, you can always bail out and do your own thing and go your own way. This is a no strings attached adventure. Will be nice to have company along for a long flight. Of course Tom's Prospector flies much faster than John's Kolbra and my MK III. Sooooooooooo, Tom and Betty can get to the RON site first, set up our tents, and have a hot supper ready for us when we come dragging in. hehehe Plan to do some serious site seeing that I have not had the opportunity to do on my last two flights North. Included will be a flight back up to the North Slope, Dead Horse/Prudhoe Bay, a visit with the Helmericks at Colville Village, 48 miles NW of Dead Horse, and if we make it that far, it is only another 185 miles to Barrow, the top of the world. We are in the talking stage and next Summer will be here before we know it. Anybody else interested? john h Titus, Alabama MK III/912S N101AB ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Sep 05, 2003
Subject: Re: Kolb Fly-in
Group, Does anyone know if they have electricity avalible for campers at the New Kolb flyin site? Ed (In Houston) ________________________________________________________________________________
Date: Sep 05, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Where To Place The Antenae On MkIII
H MITCHELL wrote: > The DAR will be eyeing my MkIII Sunday afternoon. About > the only thing left to do is mount my ELT antenna, > keeping in mind that my aircom antenna will also have to > be mounted in the near future. > Duane the plane Duane/All: I have always mounted the VHF comm antenna on the bottom of the nose cone, since my Firestar days. Put a 45 degree bend to the rear, per instruction with the antenna. BTW: I use ELT antenna's for comm and ELT. They are cut perfect for VHF voice. The ELT antenna is mounted on the rear of the center section behind the parachute deployment port. Take care, john h ________________________________________________________________________________
Date: Sep 05, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Alaska 2004
kuffel wrote: > It would appear our participation is a go. > Now what about Jackpot, NV in May 2004 and then back to Monument Valley > in 2005 instead of MV every year. > Tom Kuffel Tom K/All: Great! That will make a fine threesome of airplanes and foursome of people, so far. The people are the most important ingredient. Not only those flying, but the wonderful people we will meet on the ground at every stop. All are invited to participate in our Alaska 2004 adventure. I started to type flight, but adventure makes a better description. This is going to be a unplanned, unorganized gaggle, but we are going to have fun and enjoy some of the most beautifully wild country in the world. I'll have to watch John Williamson though. He'll have me on one of his detailed flight plans and thoroughly confuse me. Just kidding, John W. If you are interested in joining us, let us know. All are welcome. The price of this tour is right: $00.00. Only your own personal expenses. Take care, john h ________________________________________________________________________________
Date: Sep 05, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Where To Place The Antenae On MkIII
Richard Pike wrote: > Mine is on the front portion of the gap cover off to one side. > Richard Pike Richard/All: I started putting the comm ant under the nose cone back when RF noise from engine ign and alternator were an extreme problem. My theory then and now is to get the antenna away from the eng and put something between the ant and eng. Did a lot of experimenting back in the 80's trying to kill enough RF so I could receive and hear transmissions. One of the biggest aids to noise reduction was the installation of large capacitor in the 12VDC regulated wire coming out of the reg/rec. Another was going to metal shield plug wire terminals. I used Volvo, about 1975 vintage, Bosch wires and WR4CP Bosch Platinum Plugs with the 447. Had good noise canceling and good performance from the Bosch resistor plugs. At that time it was a serious no no to run resistor plugs in a Rotax. I experimented and found not reduction in performance or reliability. The Plantinum plugs were good for twice the hours of the NGK B8SE (I think that is what was called for back then). Take care, john h ________________________________________________________________________________
Date: Sep 05, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Alaska 2004
Dave & Eve Pelletier wrote: > I would be a go for Jackpot. Dave and Eve/All: Me too. I liked Tom K's suggestion for Jackpot, NV, in 2004, then back to MV in 2005. Some of you may be familiar with Jackpot. I have not been there, but will be roaming around the SW in the 5th Wheel during Oct this year. Probably run up there and take a look for myself. Take care, john h ________________________________________________________________________________
Date: Sep 05, 2003
Subject: Address by request
From: Scott Trask <sctrask(at)diisd.org>
(not processed: message from valid local sender) Hi John Here's Aaron G Gustafson address N-4323 Traders Mine Rd, Iron Mountain MI. 906 774 0683. It looks like your not driving back up this way with your camper. Scott John Hauck I tried to send this to your home e-mail twice with no success. Drop a line to me by e-mail to see if I can send it back. It looks like I have the right e-mail address? Scott Trask ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: trim tab
Date: Sep 05, 2003
Works good for me. 2nd notch up for me or fifth notch for a 200 lb passenger. > elevator trim tab on the old Twinstar. I never flew one, so > have no idea of how effective or over effective it was. > ________________________________________________________________________________
Date: Sep 05, 2003
From: "Blackwell, Charlie & Meredith" <wozani(at)optonline.net>
Subject: Elevator trim, twinstar
The factory plans from 1985 show an elevator trim tab for the left elevator on my MK II. It has been flying and working well according to the logs and repair records that I have since 1990. The trim tab is roughly 10"X16" in the plans and 6"X16" as installed, large but easily overpowered by the stick pressure. The mechanism is very simple, if the spring breaks I would imagine that the plane would have a little flutter but not be uncontrollable. And if the cable actuator would fail, then it would nose over similar to a full trim position, but that would be easily controllable still, even if a bit hard on the stick. The accident seems to have been preceded by a separation of the trim tab and not faulty use. The report states that full elevator and rudder travel remained even after the accident. The mechanism of this accident is a bit confusing for me. Even if the thing is a 10"X20" kite hanging off the back by the actuator cable I do not see how this can cause an uncontrollable pitching problem. Contributing factors could be the experience of the pilot, who was a bit confusingly only student rated on his medical at the time, even though he had 1200 hours in a C-172. But he had only 2 hours in a Kolb. Not many instructors would sign off a student to solo in a new type of plane after only 2 hours and it is not even clear if those 2 hours the pilot had was with an instructor at all, never mind one familiar with the Kolb. As an N numbered plane the pilot had much stricter rules to follow than if it were an ultralight. Further, the idea of being able to fly a plane just because you buy it is one that invites disaster. This case bother me because the factory designed elevator trim tab in the Twinstar seems to be safe and has performed without trouble in the plane I have. If there is a hidden danger that I can't picture, then I would like to understand it. For pilot experience, I can only say that I flew 10 hours with a very competent instructor in the MK II before I felt comfortable soloing. I can't picture going from a C-172, C-150, Piper Cherokee or Warrior, which I had hours in all of them to the MK II without some transition training. The unfortunate pilot in the report highlights that danger very well. I can't see any reason to change from the factory plans for elevator trim in whatever model you are building. But neither can I see inherent danger in the trim tab style used on the MK II. Charlie, NJ: MK II '90, 503 dcdi, 3blade Ivo, BRS ________________________________________________________________________________
From: "Ed Bonsell" <ebonsell(at)earthlink.net>
Subject: Wing tips
Date: Sep 05, 2003
Hi Friends, On the original Firestar 5 rib wing the Bow tip of the wing is made of 3/4 x .035. On the blueprint I have for the 7 rib wing it originally called for 7/8 x .049, but then was crossed out and 3/4 x .035 was written in. I have heard some say it should be stronger. What is called for presently? I would like to make it stronger but I don't want to build in any un-necessary weight. Here is my question. Would you go to a 3/4 x .049 or a 7/8 x .049? Sincerely, Ed Bonsell ________________________________________________________________________________
From: "James and Cathy Tripp" <jtripp(at)elmore.rr.com>
Subject: Re: Wing tips
Date: Sep 05, 2003
Ed, My FSII plans and instructions both called for 7/8" X .049 for the bow tip but there was a correction made to the plans calling for 3/4 X .035 so that's what I used. With that in mind, John H suggested stiffing up the support braces to add strength so I changed the 3/8" tubes which run from the main spar straight out to the bow tip out of 1/2" tubing. I also changed the back corner diagonal brace (running from trailing edge to bow tip) from 5/16" to 3/8". The long 5/16" tube running from the spar to the back corner is still 5/16". John also suggested adding an additional brace running from the spar forward to the bow tip. Probably good advise but I didn't do it. James Tripp FSII, Covering Stage ----- Original Message ----- From: "Ed Bonsell" <ebonsell(at)earthlink.net> Subject: Kolb-List: Wing tips > > Hi Friends, > > On the original Firestar 5 rib wing the Bow tip of the wing is made of 3/4 x .035. > On the blueprint I have for the 7 rib wing it originally called for 7/8 x .049, but then was crossed out and 3/4 x .035 was written in. > I have heard some say it should be stronger. What is called for presently? > I would like to make it stronger but I don't want to build in any un-necessary weight. > Here is my question. Would you go to a 3/4 x .049 or a 7/8 x .049? > > Sincerely, > > Ed Bonsell > > ________________________________________________________________________________
From: "John Williamson" <kolbrapilot(at)comcast.net>
Subject: Engine Change
Date: Sep 06, 2003
Hello, Well I finally got the Verner 133M engine started today. I had a wiring problem yesterday that kept it from starting and the exhaust system the dealer built for me won't fit and be flyable. Here is what the Verner 133M looks like on top of the Kolbra: http://home.comcast.net/~kolbrapilot5/100_1012.JPG I rigged the exhaust with just straight pipes so I could at least start it. Here is the QuickTime Movie of the engine start (5.5 MB): http://home.comcast.net/~kolbrapilot5/100_1014.MOV Since it will be a while before I can get an exhaust system built that I will fly under, I will remove the Verner and install the Jabiru back on the Kolbra. I have some serious flying to do this month and I won't let the exhaust problem slow me down. John Williamson Arlington, TX Kolb Kolbra, SN: 008, Verner 133M Airplane: 441 hours, Engine: 0 hours http://home.comcast.net/~kolbrapilot/ ________________________________________________________________________________
Subject: tinted windshield
From: Erich_Weaver(at)URSCorp.com
09/07/2003 12":39:20.PM(at)matronics.com, MIME-CD complete at 09/07/2003 12:39:20.PM(at)matronics.com, Serialize by Router on SMTP102/URSCorp(Release 5.0.11 |July 24, 2002) at 09/07/2003 12:42:19.PM(at)matronics.com
Date: Sep 07, 2003
I am considering replacing the existing windshield on my Mrk III, which is scratched some, with tinted lexan. Has anybody else done this? I was concerned it might be too dark to be safe. Im pretty much a fair-weather only pilot, and definitely wont be flying at night, so that is not an issue. Would like to hear any experience and opinions on this. regards, Erich Weaver ________________________________________________________________________________
From: HShack(at)aol.com
Date: Sep 07, 2003
Subject: Re: tinted windshield
In a message dated 9/7/03 12:43:05 PM Eastern Daylight Time, Erich_Weaver(at)URSCorp.com writes: > I am considering replacing the existing windshield on my Mrk III, which is > scratched some, with tinted lexan. Has anybody else done this? I was > concerned it might be too dark to be safe. Im pretty much a fair-weather > only pilot, and definitely wont be flying at night, so that is not an > issue. Would like to hear any experience and opinions on this. > > > The tinting will decrease your vision when fying at dust [somewhat]. Get the least shade of tint & it won't affect you too much. It looks cool too. Shack FS II SC ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: learning
Date: Sep 07, 2003
Kolbers, IFR weather kept me from flying lessons today:-( so ground school has been it for today. I am in the weight and balance section of my ground school. I am using the ASA ground school test prep for my training. They mention that the "datum line" is provided from the aircraft engineer. So I am wondering, where is the datum line on a Kolb and is it provided by the factory or is this a reference point that has to be figured out by me, the builder? In the lesson they show the datum line at or about the prop on a C-172. Is this normal? And how does a pusher configuration compare? Geeeeessss... flight training and learning to built at the same time!! I must be nuts! King Kolbra ordered..... pp the student ________________________________________________________________________________
Date: Sep 07, 2003
From: Richard Pike <rwpike(at)charter.net>
Subject: Re: tinted windshield
When I next replace my windshield, I will put some of that plastic window tint film on the inside. We have picture windows on the south side of our house at the dining room, and we used plastic tinted film to cut the sun's heat and glare. It does not scratch like Lexan, it seems almost scratch proof in normal usage. I plan to use amber (bronze) to improve visibility in hazy conditions. Richard Pike MKIII N420P (420ldPoops) > > >I am considering replacing the existing windshield on my Mrk III, which is >scratched some, with tinted lexan. Has anybody else done this? I was >concerned it might be too dark to be safe. Im pretty much a fair-weather >only pilot, and definitely wont be flying at night, so that is not an >issue. Would like to hear any experience and opinions on this. > > >regards, > > Erich Weaver > > ________________________________________________________________________________
Date: Sep 07, 2003
From: John Richmond <twoschmoops(at)yahoo.com>
Subject: Fwd: Kolb Mk III parts
For sale, parts from Mk III. Gas cans (4), tires(4), brake set, 5-point harnesses (2), cushions(2), strobes(2), facet fuel pumps (2, not pictured), ASI, tach, ignition. Make offers, will take checks, reasonable shipping charges. If not satisfied, your $$ back. Contact me off-list at this YAHOO address. Thanks. ********* VIEW PICTURES http://www.shutterfly.com/osi.jsp?i=67b0de21b32e3f642592 (If you can't click on this link, try copying and pasting it into your web browser.) NOTE : You don't have to buy any of these pictures....these are just for you to view for my sale. They would LIKE you to buy pictures, but NOTrequired. John & Lynn Richmond Mary Kay Cosmetics - D.I.Q. ! lynn-richmond(at)marykay.com --------------------------------- ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: tinted windshield
Date: Sep 07, 2003
You'll want to get the good stuff, and follow the directions exactly. I see many, many cars here in the desert with window film that's a mass of bubbles. Can't do the visibility any good. Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Richard Pike" <rwpike(at)charter.net> Subject: Re: Kolb-List: tinted windshield > > When I next replace my windshield, I will put some of that plastic window > tint film on the inside. We have picture windows on the south side of our > house at the dining room, and we used plastic tinted film to cut the sun's > heat and glare. It does not scratch like Lexan, it seems almost scratch > proof in normal usage. I plan to use amber (bronze) to improve visibility > in hazy conditions. > > Richard Pike > MKIII N420P (420ldPoops) > > > > > > > > >I am considering replacing the existing windshield on my Mrk III, which is > >scratched some, with tinted lexan. Has anybody else done this? I was > >concerned it might be too dark to be safe. Im pretty much a fair-weather > >only pilot, and definitely wont be flying at night, so that is not an > >issue. Would like to hear any experience and opinions on this. > > > > > >regards, > > > > Erich Weaver > > > > > > ________________________________________________________________________________
From: "Larry Cottrell" <lcottrel(at)kfalls.net>
Subject: In flight adjustable
Date: Sep 07, 2003
Gang, It has been said before that the in-flight adjustable did not work very well on a Kolb. When I bought my Mark III it had a non working in-flight adjustable on it. Well I sent it to Long Beach to get repaired because I was only able to get 6100 wot and I knew that at 4100 feet altitude I needed all the rpm that I could get for climb out. I put it on last night and was able to fly it for the first time today. I took all the pitch out of the blade that I could get and headed down the runway. By pitching it as flat as I could get I achieved 6600 on climb out. It was better. Once I attained altitude I started applying pitch. It was very noticeable in the sound of the engine. Next I ran it all the way up to as close to 6700 as I could get and then cut the throttle back to 6000 rpms, and observed my air speed. 67 mph on my GPS. I flew a triangle and did not see any change in air speed so I felt sure that the wind was not a factor. Leaving the throttle alone I applied pitch until my rpm's dropped to 5500. My air speed also dropped to 55 mph GPS. The motor noise was again noticeably laboring. All in all I flew 74 miles and burned approximately 5 gal of gas. I did quite a bit of engine runs on the ground trying to get the prop torked properly, so the gas burn may be a bit off. I find it hard to believe that a harder working engine using the same amount of throttle could possibly burn less fuel. I do know that it would take quite a bit longer to go anywhere. I can find no reason to pitch the plane for anything other than 6600. Larry ________________________________________________________________________________
Date: Sep 07, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: In flight adjustable
I can find no reason > to pitch the plane for anything other than 6600. Larry Larry/All: Thanks for sharing the test info with us. Did you happen to record, paper or memory, what you EGT's were doing as you changed pitch adjustments? Would be very interesting to find out. I agree with you on single pitch, best approach, for Kolbs. Especially two stroke engines. We do not have a report from Kolbs with 4 stroke and inflight adjustable prop. john h ________________________________________________________________________________
From: SGreenpg(at)aol.com
Date: Sep 07, 2003
Subject: Re: learning
In a message dated 9/7/03 3:01:44 PM Eastern Daylight Time, ppetty@c-gate.net writes: > So I am wondering, where is the datum line on a Kolb and is it provided by > the factory or is this a reference point that has to be figured out by me, > the builder? Paul, The instructions with my M3 used the wing leading edge. But you can establish your own datum and it will work out too. It is just a reference point to do all measurements and calculations from. Steven ________________________________________________________________________________
Date: Sep 07, 2003
From: John Richmond <twoschmoops(at)yahoo.com>
Subject: Rotax 582 for sale
Rotax 582 for sale, Silver Head, approximately 81.5 hrs since major overhaul by A&P 314820886AP. AT 44 hrs, installed new Rotax radiator / cooling system, and both pistons. Oil injector and two, three blade props included (composite WARP drive, and one wood). Excellent condition, runs GREAT. $2000 o.b.o. Contact me off-list at this YAHOO address. Thanks. ********* VIEW PICTURES http://www.shutterfly.com/osi.jsp?i=67b0de21b32e31792588 (If you can't click on this link, try copying and pasting it into your web browser.) NOTE : You don't have to buy any of these pictures....these are just for you to view for my sale. They would LIKE you to buy pictures, but NOTrequired. --------------------------------- ________________________________________________________________________________
From: "Larry Cottrell" <lcottrel(at)kfalls.net>
Subject: Re: In flight adjustable
Date: Sep 07, 2003
Subject: Re: Kolb-List: In flight adjustable > Did you happen to record, paper or memory, what you EGT's > were doing as you changed pitch adjustments? > > Would be very interesting to find out. Sorry I left that out, I considered it to be one of the more interesting things that occurred during the test. At first there did not seem to be any difference other than the reduction of speed, then about 10 minutes into the flight with the 6600 rpm's I got a warning light on my EIS telling me that the egt temps were over 1200. I was of course operating in the mid range of 6000 rpm's. I then pitched the blades just a bit more, not more than 100 rpms down and brought the temps back down to the 1160 range. They did not go much more than 1210 at the highest, but I considered the fact that I may need to change the needle setting. I am not sure if I told every one the plane was set up to be operating at approx 300 feet altitude. I was sure that I would have trouble with the setting at 4000 feet. I changed the needles in both carbs because the plugs were a bit darker than I thought they should have been.After the change I found that it was running way too lean, due to higher egt temps, so I reset it to the original setting.It seemed to stay between 1050 and 1100 with that jet setting. Now with the prop turning where it should be I may need to change. I will need to look into it more, taking the plugs out and doing some checking that way. I will probably reset the needles again and see what that does. For the first time I felt that the plane performed as it should have. So far the performance has been the same as my firestar with a 447, only it burned more gas. I may be open to a offer for the In- Flight adjustable, if any one wants it. Now I think that I will sell my Firestar II as well. Larry, Oregon ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: learning
Date: Sep 07, 2003
Paul...It might not be the same on a Kolbra..but on my FireFly the factory suggested Datum is the leading edge of the wing with the tail jacked up to in-flight atrtitude. http://www.geocities.com/dagger369th/my_firefly.htm Don Gherardini- FireFly 098 ________________________________________________________________________________
From: "John Williamson" <kolbrapilot(at)comcast.net>
Subject: Re: Kolbra Modificaitions
Date: Sep 07, 2003
Hi Rick and all, Thanks for the advice on not going full power too soon. The thrust line is 3 inches higher with the Verner compared to the Jabiru. Yes it did sound awesome with the straight pipes pointed outward. John Williamson Arlington, TX Kolb Kolbra, SN: 008, Jabiru 2200, 441 hours http://home.comcast.net/~kolbrapilot/ ________________________________________________________________________________
From: "Woody" <duesouth(at)govital.net>
Subject: Re: TRIP, Oil pressure gauge & sad news
Date: Sep 07, 2003
about visits and even Larry > Bourne thumbed his nose at me. > > Rick Neilsen > Redrive VW powered MKIII > Don't feel bad he begged for an invitation then just drove right on by. Maybe he heard about my skills in the kitchen. ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: Kolbra Modificaitions
Date: Sep 08, 2003
John W, Well monday morn..back at work!...Logged over 5 hours this weekend in the FireFly,,,beautiful Flying weather in the midwest! That mov downloaded all right for me also...jeez...that V133 is a big puppy! Anyway..I dont know if you are going to build the exhaust youself or have it done. But I want to say that on a 2 cyl 4 stroke...your exhaust system makes a world of difference in preformance....particularly in the torque. A 2 in to 1 is generally the most desirable design for the rpms ranges that the V133 operates at. You may already know all this, But there is a wealth of info at the Headers by Ed website that might be really worth you looking at, not to mention he is a great source for mandrel bent tubing and flanges and such... here is his link....... http://www.headersbyed.com/ Good luck. Don Gherardini Sales / Engineering dept. American Honda Engines Power Equipment Company 800-626-7326 ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: TRIP, Oil pressure gauge & sad news
Date: Sep 08, 2003
Yah, now I know how Michiganders are ( and Woody, too, by association) Issue me an invitation, then all go hide while I'm in the area. Gave me a complex, it did. Woody even turned his answering machine off, and hid in his shop. Then he'd have expected me to EAT there ?? Uh-uh...........I heard about him. Fortunately, many to the east and south were much more welcoming, and restored my confidence. Some even tolerated me for 2 days ! ! ! Viva la Kolb ! ! ! Lar. Do not Archive. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Woody" <duesouth(at)govital.net> Subject: Re: Kolb-List: TRIP, Oil pressure gauge & sad news > > > about visits and even Larry > > Bourne thumbed his nose at me. > > > > Rick Neilsen > > Redrive VW powered MKIII > > > > Don't feel bad he begged for an invitation then just drove right on by. > Maybe he heard about my skills in the kitchen. > > ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: Mounts
Date: Sep 08, 2003
Kolbers, Can anyone confirm the part number from aircraft spruce for the Lord mounts used on Kolb's? I have it at LMT01 or LMT02 on page 267. I ordered the engine mount section of the airframe to make engine mounts for the HD. I plan to weld the engine mount section to the test stand. Also need to know the angle of the engine mount in reference to the ground. Thanks pp ________________________________________________________________________________
From: "Chuck Davis - Comcast" <davis207(at)comcast.net>
Subject: The perfect Kolb day
Date: Sep 08, 2003
This weekend the Mid-Atlantic had perfect "Kolb weather" which coincided with the EAA Chapter 240 fly-in at New Garden (N57). Climbing out due east, I was looking directly into the morning glare off the Atlantic Ocean across most of the width of New Jersey. It was 1hour 25 minute flight from the Princeton, NJ area (N75) to Spitfire Airdrone (7N7) in South Jersey. Spitefire is so overgrown I wasn't sure the airport wasn't abandoned until a saw a small line of parked aircraft. There were even a few souls about. A quick fill up from a 2 gallon can and I was ready to leave. However, the owner of a RV6 appraoched to inquire about ultralights. He's worried about the medical and thinking about what he could still fly. After a 20 minute discussion, I taxied down to see his RV on the way out. Unfortunately, hidden in some grass was the mother of all ruts. It was the perfect tank ditch for Kolbs, about 1 foot wide, 8 in deep and perpendicular to the taxi way. At a 6 mph taxi, It just went over on it's nose with no warning. I'll be doing some fiberglass work in the future... Spitfire is right by the Delaware river across from Wilmington, DE. Crossing the Delaware was beautiful, if a little daunting. Downtown Wilmington on the left, with the Delaware Memorial Bridge beyond that, and Philadelphia on the right. A large airport on either side as well: Wilmington County and Philly International. Fortunately, the restricted airspace lifts to 2500 just prior to the crossing point so there was comfort in not having any mid-crossing "no option" zone. After 25 minutes across DE and into PA, N57 is hidden almost along a ridgeline. After landing I was directed onto the greass glider strip perpendicular to the main runway and parked next to 2 Original Firestars owned by Bill Varnes and his friend Al. Almost immediately they were down to checkout the firefly. Bill and Al turne out to be great guys, very friendly. Their planes both had several clever custom mods and they were eager to talk "shop". After a pleasnt day, we lined up together and left together, each demonstrating a "Kolb Climbout". Bill and Al stayed with me back across the Delaware then I headed north and they turned south. FF 028, now fitted with either a tab or adjustable trim on all three axis, flies hands and feet off. I was even able to do some 30 degree "S" turns by alternating leaning and sticking a arm out the cockpit. The perfect Kolb day. Total distance: 160nm Total time: 3 h 40m Chuck Davis FF 028 ________________________________________________________________________________
Date: Sep 08, 2003
Subject: Re: New plane
From: herbgh(at)juno.com
Hi Paul I went throught the plant last Tuesday(I drive by there 3 or 4 times a year and always stop) and saw that your kit was nearing the shipping stage. That is good news! The other good news is that TNK is doing a brisk business! Last fall at the Fly in Bruce told us that business was the pits! The bad news is that I still haven't found a Firestar project/rebuilder!:-( Frugal Herb in Ky(still flying a Zmax; which ain't all bad!) ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Sep 09, 2003
Subject: Kolb fly-in
Only a couple of weeks to the "kolb Fly-in" in London KY. I was wondering if we can get a response on the list as to who we can expect to see there and if they are flying or driving. Who knows, there may be someone 100 miles away going, that you could fly along with or car pool? Sept 27th & 28th Directions on the Kolb web site Fly Safe Bob Griffin ________________________________________________________________________________
From: "Paul Petty" <ppetty@c-gate.net>
Subject: correction
Date: Sep 09, 2003
Sorry, make that Kitlog Pro software. By the way I haven't purchased the software as of yet. Only tried out the demo. Has anyone on the list used this type software? Perhaps there is a better one. Check it out at www.kitlog.com and let me know what you think. pp ________________________________________________________________________________
From: BMWBikeCrz(at)aol.com
Date: Sep 09, 2003
Subject: Re: Kolb fly-in
Dave , Tampa bay area (Driving) In a message dated 9/9/03 7:35:24 AM Eastern Daylight Time, Airgriff2(at)aol.com writes: << Subj: Kolb-List: Kolb fly-in Date: 9/9/03 7:35:24 AM Eastern Daylight Time From: Airgriff2(at)aol.com Sender: owner-kolb-list-server(at)matronics.com Reply-to: kolb-list(at)matronics.com To: kolb-list(at)matronics.com Only a couple of weeks to the "kolb Fly-in" in London KY. I was wondering if we can get a response on the list as to who we can expect to see there and if they are flying or driving. Who knows, there may be someone 100 miles away going, that you could fly along with or car pool? Sept 27th & 28th Directions on the Kolb web site Fly Safe Bob Griffin >> ________________________________________________________________________________
From: HShack(at)aol.com
Date: Sep 09, 2003
Subject: Re: Flight to Kitty Hawk/Kolb Flyin
In a message dated 9/9/03 9:16:12 AM Eastern Daylight Time, jhauck(at)elmore.rr.com writes: > Here is a route of flight by city: > > Wetumpka, AL > > Milledgeville, GA > > Thomson, GA > > Columbia, SC > > Elizabethton, NC > John H., We would love for your flight to drop by our field. We are located about half-way between Thomson, Ga. & Columbia, SC at Trenton Municipal Airport, SC [AKA. Edgefield County Airport]. We have an airconditioned clubhouse [Trenton Flyers] in which you could RON. We could have a car & driver available for gas, food, etc. Let me know & I''ll give co-ordinates, etc. We have 5 Kolbs based here & plan to attend next year. Howard Shackleford FS II SC ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Sep 09, 2003
Subject: Re: Kolb fly-in
Ed Diebel Driving camper. Hope to arrive by the 26th In a message dated 9/9/03 5:35:24 AM Central Standard Time, Airgriff2(at)aol.com writes: << Only a couple of weeks to the "kolb Fly-in" in London KY. I was wondering if we can get a response on the list as to who we can expect to see there and if they are flying or driving. Who knows, there may be someone 100 miles away going, that you could fly along with or car pool? Sept 27th & 28th Directions on the Kolb web site Fly Safe Bob Griffin >> ________________________________________________________________________________
Date: Sep 09, 2003
From: "Blackwell, Charlie & Meredith" <wozani(at)optonline.net>
Subject: MKII Twinstar legs
Anyone with a MK II-- I have not had good results using the Firestar leg to axle bracket as sold by TNKolb. It gives me what looks like 5 degrees negative camber and a penchant for darting to the side on landings. My best guess from an old MKII bracket is they are 28 degrees between the gear legs center line and the axle. Measuring from the blue prints marked "not to scale" gives me a similar measurement. But I would like a couple degrees positive camber at rest when loaded to make up for my oh so very rare hard landing..... and to have the wheels flat and parallel under those loads. I have not seen a plane with the original bracket and don't know if they are at positive camber (top of wheel leaning away from plane) or neutral. I intend to go with 4130 chrome moly steel of 1/8" wall thickness on both pipes, welded into a 'Y' and then heat treated to relieve stress to R40 like I have been told Kolb now does. Any ideas on this from some of you builders with welding history? For my own peace of mind I will go to a machine shop to have it done because my own welding is pretty sketchy. How is the camber angle and behavior on other planes? Anyone have suggestions? Charlie Blackwell, NJ 3rd owner MKII, '90 ________________________________________________________________________________
From: "boyd young" <by0ung(at)brigham.net>
Subject: noise reduction
Date: Sep 08, 2003
One of the biggest aids to noise reduction was the installation of large capacitor in the 12VDC regulated wire coming out of the reg/rec. Another was going to metal shield plug wire terminals. I used coax for my engine kill switches. it keeps the static from the cdi inside a braided, grounded wire. boyd ________________________________________________________________________________
From: "boyd young" <by0ung(at)brigham.net>
Subject: Re: Kolb-List Digest: 21 Msgs - 09/05/03
Date: Sep 08, 2003
Now what about Jackpot, NV in May 2004 and then back to Monument Valley in 2005 instead of MV every year. ============================= that works for me... it is close enough that i could slip home to take a shower. boyd ________________________________________________________________________________
From: "Derek Lawrence" <Derek(at)prestwoodpetcrematorium.co.uk>
Subject: Kit on order
Date: Sep 10, 2003
Just a brief word of introduction. My name is Derek Lawrence and I live just outside Stourbridge, England, I have a Kolb Mk111 Xtra on order with Silver Fern Microlights the British agents. I am still waiting for a shipping date.I hope you will all excuse the many questions I will have to ask but this is my first kit build having spent the last fifteen years flying flexwing microlights. Derek Lawrence ________________________________________________________________________________
From: HShack(at)aol.com
Date: Sep 09, 2003
Subject: Re: Flight to Kitty Hawk/Kolb Flyin
In a message dated 9/9/03 10:44:03 AM Eastern Daylight Time, jhauck(at)elmore.rr.com writes: > I think we can land their and say howdy. We'll just be > getting into our flight real good about that time. RON is > on down the road a piece. > > I am going to go ahead and put 6J6 in my gps. > > Take care, > > john h > > I'll keep an eye out for when you may arrive. Shack FS II SC ________________________________________________________________________________
Date: Sep 09, 2003
From: John Hauck <jhauck(at)elmore.rr.com>
Subject: Re: Kit on order
> I live just outside Stourbridge, England, I > have a Kolb Mk111 Xtra on order with Silver Fern > Microlights the British agents. Derek Lawrence Derek/All: Welcome to the Kolb Builders List. When you get ready, fire away. We have a lot of good Kolb Builders on our List. We are one big happy family. That is, when we can fly, when our parts arrive early, when we don't make expensive mistakes during the building process, and when the airplanes have been painted. Fire away with your questions when you get ready. Take care, john h Titus, Alabama MK III, 912S N101AB ________________________________________________________________________________
Date: Sep 09, 2003
From: Bob Bean <slyck(at)frontiernet.net>
Subject: Re: Kit on order
Really novel address you have there Derek. Welcome aboard the incongruous array of personalities in "Kolb world". Do you have an engine preference yet? -BB, lowest time (Kolb, that is) in the bunch ...Lar, zero don't count. :) Derek Lawrence wrote: > >Just a brief word of introduction. My name is Derek Lawrence and I live just outside Stourbridge, England, I have a Kolb Mk111 Xtra on order with Silver Fern Microlights the British agents. I am still waiting for a shipping date.I hope you will all excuse the many questions I will have to ask but this is my first kit build having spent the last fifteen years flying flexwing microlights. >Derek Lawrence > > > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Sep 09, 2003
Subject: Re: Flight to Kitty Hawk/Kolb Flyin
In a message dated 9/9/03 1:37:13 PM Eastern Daylight Time, kolbrapilot(at)comcast.net writes: > Howard S, John H, John B and everyone else in the Southeast USA, > > Have added Edgefield County (6J6) to our route. > > Assuming we leave Wetumpka at 0800 we should be at Milledgeville at about > 1030 and at Trenton at about 1230. > > If there was anybody to meet us it would be a great place to stop for lunch. > > > John Williamson > Confirm Wed. Sept. 24 at approx. 12:30 pm. Yeah, we'll do lunch. Any changes, let me know. Howard Shackleford FS II SC ________________________________________________________________________________
Date: Sep 09, 2003
Subject: Re: Kolb fly-in
From: Gene Ledbetter <gdledbetter(at)earthlink.net>
I will be flying the Firefly from Cincinnati if the weather looks good. Otherwise, I'll be driving down and meeting with up with Duane the Plane and sharing the motel. Gene Cincinnati Firefly On Tuesday, Sep 9, 2003, at 07:33 US/Eastern, Airgriff2(at)aol.com wrote: > > Only a couple of weeks to the "kolb Fly-in" in London KY. I was > wondering if ________________________________________________________________________________
From: SGreenpg(at)aol.com
Date: Sep 09, 2003
Subject: Re: Kolb fly-in
My plans are to leave Wed. morning for the fly-in and stop by Kitty Hawk Thurs. if the weather forecast looks favorable, otherwise I will leave Friday for a direct flight to Chestnut Knolls. Steven Green MkIII > Only a couple of weeks to the "kolb Fly-in" in London KY. I was wondering > if > we can get a response on the list as to who we can expect to see there and > if > they are flying or driving. Who knows, there may be someone 100 miles away > going, that you could fly along with or car pool? > > Sept 27th &28th > Directions on the Kolb web site > > Fly Safe > Bob Griffin > ________________________________________________________________________________
From: "CRAIG M NELSON" <vitalfx0(at)msn.com>
Subject: Re: Kit on order
Date: Sep 09, 2003
Derek You made a great choice in aircraft and will find the transition to be great. I have been building an extra for a few years. it has been enjoyable. I have a rotax 912 ULS 100 hp and have made many modifications to personalize my ship, including an engine cowling. I am putting the final two colors on the fuselage and then it will be final assembly.--- I spent two years in England, around Southampton, London, Redding and Luton, Love your country, Have fun building!!! Uncle Craig Arizona MkIII Extra ----- Original Message ----- From: Derek Lawrence Subject: Kolb-List: Kit on order Just a brief word of introduction. My name is Derek Lawrence and I live just outside Arizona, England, I have a Kolb Mk111 Xtra on order with Silver Fern Microlights the British agents. I am still waiting for a shipping date.I hope you will all excuse the many questions I will have to ask but this is my first kit build having spent the last fifteen years flying flexwing microlights. Derek Lawrence ________________________________________________________________________________
From: "info" <info(at)aircrafttechsupport.com>
Subject: Fly-in!!
Date: Sep 10, 2003
We'll be there doing a fabric "hands-on" this year, Looking forward to seeing everyone!! Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber & Ceconite Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
From: "J.L.Turner" <jimturner(at)mwt.net>
Subject: New Kolb Owner
Date: Sep 10, 2003


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