Kolb-Archive.digest.vol-fm

July 10, 2005 - August 05, 2005



      
      Design the fuel system so the pickups are above the bottom of the tank, so any
      water that does end up in the tank will not be picked up.  Empty and inspect the
      tanks for contamination at regular intervals.  Use fuel lines that do not harden
      and crack.  The only plastic line I've used that remains flexible is the
      blue type sold by California Power Systems.  Even that will harden over time
      and should be replaced periodically.  It's also worth the extra effort to clamp
      every junction with a stainless hose clamp.
      
      Make sure to have a good sized cartridge type fuel filter mounted just before the
      carburetors.  Replace it regularly, whether it needs it or not.  It's not a
      bad idea to route your fuel lines to a sump with a valve at a low point in the
      fuel system.  This will trap any water that makes it's way into the fuel lines.
      Drain it before every flight.  As John Hauck says, "Take off the carburetor
      fuel bowls regularly and check for junk in the bottom."  If you find any, it's
      a good time to drain your tanks and change the fuel filter.
      
      Most of the time, the diaphragm operated pulse fuel pumps work OK, but there are
      a number of mysterious in-flight failures that are traceable to a pulse pump
      not working well enough.  If you think about it, you are asking a lot of a pump
      at engine level to suck a steady supply of fuel from a source three feet below
      the engine.  Cracked or too flexible pulse lines from the engine crank case
      are a common source of fuel starvation.
      
      It's worth the extra trouble to install an electric fuel pump in parallel with
      the pulse pump.  The electric pump should be mounted at or below tank level. 
      Both pumps have built in check valves, so either one alone will provide fuel if
      the other fails or is off.  The electric pump also allows you to eliminate the
      fuel primer bulb, which is another classic source of fuel starvation.  It's
      not difficult to set up a simple electrical system with a "Key West" regulator
      and small sealed lead acid battery.  The Rotax manual shows how to do the wiring.
      Be sure to fuse the battery and the pump.  California Power Systems sells
      both the electric pump and the regulator.
      
      B.  Fuel Mixture
      
      Proper mixture is the achilles heel of two cycle engines.  Give them clean fuel
      with the proper mixture of oxygen and oil, and they will run forever.  The oil
      injection system on the newer Rotax engines seems to work very well.  You do
      need to inspect the oil lines from the tank to the pump, and from the pump to
      the carburetor regularly.  Some people (like myself) still prefer to premix a
      synthetic two stroke oil at 150:1 with the gas as a backup in case the injection
      system doesn't deliver properly.
      
      Lack of oxygen (too lean) will heat up a two stroke engine rapidly and cause it
      to seize.  Good instrumentation allows a pilot to see problems developing before
      an engine overheats and seizes.  Rotax has standardized the EGT pickup position,
      so the proper temperatures are well known.  The main jet, needle jet, and
      jet needle sizes for various altitudes and temperatures are tabulated by Rotax.
      You should pick the jet sizes based on the lowest altitude and coldest temperature
      you are likely to encounter.  Higher altitude and higher temperatures
      than you are jetted for will cause a richer mixture.  Too rich a mixture will
      cause carbon buildup, plug fouling, and rough running.  The proper EGT for
      full throttle operation should be near 1,000 degrees F.  At mid-range throttle
      operation (5,000 - 5,900 rpm), the normal EGT is about 50-75 degrees higher.
      If you fly through a wide range of altitudes and temperatures, consider a high
      altitude compensating carburetor.  I'm using HAC's, and there is very little
      change in EGT from sea level to over 10,000 feet.  They are a Rotax product and
      can be purchased from Lockwood Aviation.
      
      Cylinder head temperature although related to EGT is more an indication of how
      your cooling system is doing.  The 503 and 447 fan cooling seems to work very
      well, and I've heard of very few problems.  You can check belt tension quickly
      by sticking a screw driver through the fan guard, hold the prop, and push on
      the fan blades.  They should not move.  Take off the fan guard and check the belt
      condition and tension periodically.
      
      A "get home" hint - if you see an abnormally high EGT at cruise, don't reduce power.
      Add enough power to get into the main jet range.  Slowly open the fuel
      enrichment lever (starting circuit) to add additional fuel to the mixture.  This
      does work, but can flood the engine if you are overly enthusiastic with the
      lever.  I've tried it at altitude over the runway, and it will reduce the EGT.
      
      The last fuel related failure prevention item is to periodically overhaul the carburetors
      and replace all the movable parts except the slide.  Engine vibration
      does wear out float valves and jet needles over time.
      
      Hope this is an aid to worry free flying with the two strokes - I believe they
      really are quite reliable when all the peripheral stuff is taken care of.  Last
      but not least - listen to John Hauck!  He's got a wealth of experience, and
      is willing to take the time to share it.
      
      Dave Bigelow
      Firestar 2, 503 DCDI
      Kamuela, HI
      
      
________________________________________________________________________________
Date: Jul 10, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Re: Twin Engine Firestar
Vince, The problem with a single shaft prop is prop pitch. If you optimize the pitch for a single engine, it will not be efficient when both engines are running. You could make it work with an in-flight adjustible prop, but resetting the pitch after an engine failure adds a lot of work to what is already a tight situation. The nicest solution from an engineering standpoint is to have each engine drive counter rotating shafts and props - one shaft inside of the other. See Dennis Souder's recent post. The Para Plane, one of the first powered parachutes used this method with two small Solo engines. John Pitre and I borrowed the installation and did thrust tests with both engines, front engine only, and back engine only to see how the counter rotating props affected one another. There was very little interaction. I did a set of basic engineering drawings of a pair of Rotax 503's installation to go on John's Twin Star on floats, but we didn't ever get around to building it. It would have been very heavy. A single 912 is a better solution. Dave Bigelow Firestar 2, 503 DCDI Kamuela, HI "Dave, How about having a dual engine with a single prop? Could you mount the pair of engines so they each or both could drive the engine through a mechanism, such as a centrifugal clutch" ________________________________________________________________________________
From: "George Bass" <gtb(at)commspeed.net>
Subject: Re: Twin Engine Firestar
Date: Jul 10, 2005
Todd; You might try the link below and research this aircraft for the inherant problems with such a system as the counter-rotating propellors. http://www.strange-mecha.com/aircraft/VTOL/USN-XV.htm I remember others, but, this one and the famous Russian aircraft used during the Cold War are the two that come to mind. It was like a large bomber-type, surveillance aircraft. George ________________________________________________________________________________
From: Airgriff2(at)aol.com
Date: Jul 11, 2005
Subject: Re: osh
> >> >> >> I have always used the camp grounds across the road from the >> ultralight >> barn. Good prices and easy to sneak into the EAA showers. >> >> >> > >> > I plan to be at OSK again this year, in the campground area. Anyone >> else >> going? >> > >> > Yes, I will bee there for the week and hope to run into the "kolb Gang". I,ve been to S&F 10 times and this is 1st for Oshkosh. Coming with 3 others in a motorhome and camping 30 miles away. See you there. I met you Woody at the TNK gathering 2 yrs ago. Fly safe Bob Griffin Albany NY ________________________________________________________________________________
Date: Jul 11, 2005
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Rotax 503 & 447 Reliabllity
> >A "get home" hint - if you see an abnormally high EGT at cruise, don't reduce power. Add enough power to get into the main jet range. Slowly open the fuel enrichment lever (starting circuit) to add additional fuel to the mixture. This does work, but can flood the engine if you are overly enthusiastic with the lever. I've tried it at altitude over the runway, and it will reduce the EGT. > Dave, This will work IF there is no problem with the fuel delivery system up to the carburetor. It is better to use the fuel enrichment lever first to see if you can lower the EGT. If the EGT does not drop, it indicates fuel starvation, and advancing the throttle will not help. The only way out of this situation is to reduce the throttle opening to get back into a safe EGT range, get on the ground and check for plugged fuel filter or line and may be rebuild or replace the pump. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Jul 11, 2005
Subject: Re: Twin Engine Firestar
From: Todd Fredricks <flyingfox(at)copper.net>
I would think realistically that a multi-configuration, and I agree with you that although aesthetically appealing the counter-rotating props on a single shaft are not the best from an engineering standpoint if simplicity and reliability are the end point. Even as a non-engineer I know that. A dual 912 application would require a new airframe to make sense I would think. What is appealing about that to me from a Kolb standpoint is that I havespent many years looking at various construction methods and in my opinion Kolb has always been at the forefront with its construction. That combined with the styling of the aircraft make it an appealing pipedream to think of a Kolb Twin perhaps a bit larger in planform but Kolb in styling nevertheless. Once I get the Mark III working in the shop (as soon as the brother in law gets all of his household articles moved into his new house and my wife gets her remodel done) I will start looking at how to increase the size of the Mark III. From my perspective the essential cockpit dimensions of the Mark IIIX as it stands are ideal especially as a side-by-side center stick configuration. Lengthen the cage by another 2 feet or so forward and the tail by a foot or two aft. A few feet to the wing span and a larger tail and man, that would be super. But here I am again trying to redesign success so I will stop at that and pull it off the shelf after a few hundred hours of flying under a single 912. Todd On 7/10/05 10:32 PM, "David L. Bigelow" wrote: > > Vince, > > The problem with a single shaft prop is prop pitch. If you optimize the pitch > for a single engine, it will not be efficient when both engines are running. > You could make it work with an in-flight adjustible prop, but resetting the > pitch after an engine failure adds a lot of work to what is already a tight > situation. > > The nicest solution from an engineering standpoint is to have each engine > drive counter rotating shafts and props - one shaft inside of the other. See > Dennis Souder's recent post. The Para Plane, one of the first powered > parachutes used this method with two small Solo engines. John Pitre and I > borrowed the installation and did thrust tests with both engines, front engine > only, and back engine only to see how the counter rotating props affected one > another. There was very little interaction. > > I did a set of basic engineering drawings of a pair of Rotax 503's > installation to go on John's Twin Star on floats, but we didn't ever get > around to building it. It would have been very heavy. A single 912 is a > better solution. > > Dave Bigelow > Firestar 2, 503 DCDI > Kamuela, HI > > "Dave, > > How about having a dual engine with a single prop? Could you mount the pair > of engines so they each or both could drive the engine through a mechanism, > such as a centrifugal clutch" > > > > > > ________________________________________________________________________________
Subject: Original Firestar cage
From: Dwight.Kottke(at)hti.htch.com
Date: Jul 11, 2005
08:09:20 AM, Serialize complete at 07/11/2005 08:09:20 AM, Itemize by SMTP Server on HUDOMGW1/HTI(Release 6.5.4|March 27, 2005) at 07/11/2005 08:09:55 AM, Serialize by Router on HUDOMGW1/HTI(Release 6.5.4|March 27, 2005) at 07/11/2005 08:09:56 AM, Serialize complete at 07/11/2005 08:09:56 AM In the process of repairing my bent up gear leg sockets. I noticed that I have a two piece fuselage. The rear section which is about 3 feet long and supports the engine, gas tank, tube, and the wings. The front section which is about 4 feet long supports the butt of pilot. The two are attached at four points with a male and female tube connection and are bolted together. I have several observations on this setup. 1. The length of 7 feet may have been to long to ship as a kit so Kolb designed it in two pieces????? 2. I am thinking of permanently welding the two sections together. Good idea or bad idea???? Can any of you Firestar pilots or Dennis S. shed some light on this topic? Thanks Dwight Kottke The Flying Farmer Driving to Oshkosh the 29th & 30th ________________________________________________________________________________
From: "George Bass" <gtb(at)commspeed.net>
Subject: Re: Twin Engine Firestar
Date: Jul 11, 2005
Todd; I've been racking my brain, trying to find a couple of links that I thought would be more appropriate to the design that you've been dreaming about. I knew that I had seen a couple planes that came pretty close to the Kolb in general appearance, but had two engines. 1 or 2 even had them mounted in the pusher configuration. I hope this information is helpful: http://www.spectrumaircraft.com/aircraft.shtml http://www.spectrumaircraft.com/g_a36vulcan.shtml I think you will be able to see the similarity very quickly. George Bass ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rotax 503 & 447 Reliabllity/Mixture and Prop Loading
Date: Jul 11, 2005
| Lack of oxygen (too lean) will heat up a two stroke engine rapidly and cause it to seize. | Dave Bigelow Dave B/All: I waited for others to catch the above. On this side of the pond mixture works just the opposite. "Lack of fuel (too lean) raises EGT." And too much fuel lowers EGT. Of signifinance is the unusual two characteristic of prop loading and EGT. In the beginning, when I started flying two strokes, 1984, I never read or heard of this phenomonen. Actually discovered it while flying my Cuyuna powered Ultrastar. During cruise flight, without changing throttle setting, I could push the nose over and watch the EGT rise as airspeed increased. On the contrary, pull the stick back, watch the EGT drop as airspeed decreases. Bingo, the light bulb turned on. I realized that prop loading was a significant part of controlling two stroke EGT. Many two stroke engines were seized since that time based on incorrect diagnosis of improper EGT and improper prop loading. Engines come from the manufacturer set up to operate in normal conditions, which is pretty wide. However, the first thing folks wanted to do to correct the EGT problem was change main jet size, change needle position, change spark plug heat range. They, for the most part, ended up chasing their tails and seizing two stroke engines, sometimes at the cost of breaking their airplanes and themselves. In flight adjustable props and mixture controls only add to the possibility of having EGT problems. I bought one of Mike Stratman's in flight mixture controls for my Cuyuna and Mikuni carb. The idea was good, but operator problems soon got me into trouble and I experienced my first engine out on take off from Tuskeege, Alabama's, Moton Airfield. Somehow, between my landing there, refuel, and takeoff, the mixture control knob got rotated a turn or two rich. On takeoff at full throttle the engine ran great until it came up to full operating temp, then suddenly shut down at about 100 feet AGL. No spitting, no sputtering, no tapering off of power. Shut down just like hitting the mag switch. Soon after, I removed the in flight adjustable main jet mixture control. john h Mark III/912ULS Titus, Alabama ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Original Firestar cage
Date: Jul 11, 2005
| 2. I am thinking of permanently welding the two sections together. Good | idea or bad idea???? | Dwight Kottke Dwight/Gang: We welded my original FS cage rather than bolt the two pieces together. Felt better that way, although there are/were many out there flying safely. john h MKIII/912ULS ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: Original Firestar cage
Date: Jul 11, 2005
My Twinstar is the same way. It is great when you are building as it takes up less room. If and when you bang up your aircraft you can simply unbolt this portion for repairs or replacement. Mine has been bolted together for 10 years now and thay haven't come apart yet. The two are > attached at four points with a male and female tube connection and are > bolted together. I have several observations on this setup. > > 1. The length of 7 feet may have been to long to ship as a kit so Kolb > designed it in two pieces????? > > 2. I am thinking of permanently welding the two sections together. Good > idea or bad idea???? > > Can any of you Firestar pilots or Dennis S. shed some light on this topic? > > > Thanks ________________________________________________________________________________
Date: Jul 11, 2005
From: "Wayne F.Wilson" <wfwilson1(at)yahoo.ca>
Subject: Gaffers Tape
Woody is correct I have been to his place and seen his planes. It does work and you already have the material. Regards Wayne F Wilson ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Twin Engine Kolb
Date: Jul 11, 2005
| I get a chance to talk with Homer about planes, | Jim Jim/Gents/and Ladies: I have some pencil sketches of Homer's first hang glider and also his idea of a 4, 6, or 8 engine very light airplane. The sketches were done on a yellow lined legal pad in my 5th wheel at Lakeland some years ago. The engines will be mounted all over the airplane, e.g., a couple on each side of the nose, same on the tail, maybe a couple two or four on the wings. They will be pilot operated directional thrust, fore and aft, to give the aircraft hover, extreme slow flight, and normal flight characteristics. To me, way over my head, but seemed like it was going to be a very busy airplane and pilot. Homer Kolb's idea of flying is extremely slow, right on the tops of the trees, in a small, light weight aircraft. A four or eight engine (very small lightweight engines) would be ideal for him, placed on the wings in a conventional manner. I hope I still have those sketches. Amazing what a couple Diet Cokes and a couple packages of hot dogs will do to get Homer sharing his background in aviation. Take care, john h Titus, Alabama ________________________________________________________________________________
From: "Ed Chmielewski" <edchmiel(at)mindspring.com>
Subject: Sad news
Date: Jul 11, 2005
Not Kolb-related but important. From Aero-news.net: Aero-News Alert: Jimmy Franklin, Bobby Younkin Lost In Moose Jaw MidAir Horrible Weekend For Airshows ANN REALTIME UPDATE 0029, 07.11.05: This is one of those stories I never thought I'd have to do... but a tragic and fiery midair collision during a presentation of the "Masters of Disaster" airshow routine has resulted in two fatalities and a reported injury after the three airplanes ran afoul of each other. The incident occurred at 1620, local time. It has now been confirmed that both Jimmy Franklin, a truly legendary airshow performer, and Bobby Younkin, a greatly accomplished flyer, have been lost in this staggeringly catastrophic crash. Both Younkin's and Franklin's death has now been confirmed in national media reports. The airshow was canceled immediately after the accident. Both Younkin's 'Samson' and Franklin's Jet Waco biplanes (first pic, below) were brought down and destroyed while a third, Jim Leroy's 'Bulldog', apparently got down to the ground under some kind of control. Unfortunately, Franklin's son Kyle, who had just finished a wing-walking performance with his dad, was announcing the act when the midair occurred. According to published reports, Bobby Younkin was scheduled to be flying "Samson" (second photo, shown below) while we have determined that it was Franklin's Waco that went down. The third, surviving, airplane was as Jim LeRoy's Bulldog (third photo, below). The accident took place at this year's 2005 Saskatchewan Centennial Airshow, hosted by the Canadian Force's 15 Wing at Moose Jaw. The show was to have included performances by a number of military birds and a Snowbirds flight demonstration... which was to also have honored the memory of Snowbird pilot Capt. Miles Selby, lost in a training accident last year. The Airshow site released a statement a short ago while that reported, "At approximately 16:20, the Air Show was brought to an unexpected halt after two pilots from Masters Of Disaster were killed in a collision mid-flight. The planes were Samson and Waco. The pilots names will be released once the next of kin have been informed. Bulldog was able to make a safe landing and emergency crews responded immediately. The accident is currently under investigation. Our thoughts and prayers are with the families and friends of those involved." Additional: Delaware MidAir Kills Two Practicing Formation In a related story, a six-ship formation flight, conducted as practice for a Delaware airshow has apparently resulted in yet another midair, bringing down two experimental-amateur built aircraft. One pilot is now confirmed dead and has been identified as Jay Blume, 39, of Berwyn, Pennsylvania, flying a Rutan-designed Long-Ez. The other aircraft, a Van's RV-8, is registered to Ralph D. Morgan of Rehoboth Beach, Delaware. His condition or involvement in the actual accident has not yet been determined. All six aircraft were members of a local formation flying team, known as the 'Vultures.' ANN will have more info for you as soon as possible. [ANN Thanks our good buddy, Fly-Low's Ralph McCormick, for the airshow pic of Franklin and Leroy, above.] FMI: www.saskatchewanairshow.com, www.xteamairshows.com, www.franklinairshow.com, www.younkinair.com, www.bulldogairshows.com, For the WHOLE story, go to http://www.aero-news.net/news/sport.cfm?ContentBlockIDac06a205-0f48-432c-86fc-a94cae23e638&Dynamic1 ________________________________________________________________________________
From: Eugene Zimmerman <eugenezimmerman(at)dejazzd.com>
Subject: Re: Twin Engine Kolb
Date: Jul 11, 2005
On Jul 11, 2005, at 11:50 AM, FlyColt45(at)aol.com wrote: > Homer may have mentioned this to others who visit him - so it's no > big news. > Just nice to know that the greater minds are always thinking. Yep, he did. You'd all be surprised at the creative multi engine plane Homer has in mind. clue, think super STOL,,,,,,,,,,,,,,,,,,,,,, ultralight harrier! and he's got a plan. ________________________________________________________________________________
From: "Ed Chmielewski" <edchmiel(at)mindspring.com>
Subject: Re: Sad news
Date: Jul 11, 2005
This was terrible news. I saw Jim Franklin just last week at the Battle Creek airshow. A very sad day in aviation. Ed in JXN MkII/503 ----- Original Message ----- From: "Ed Chmielewski" <edchmiel(at)mindspring.com> Subject: Kolb-List: Sad news > > > Not Kolb-related but important. From Aero-news.net: > > Aero-News Alert: Jimmy Franklin, Bobby Younkin Lost In Moose Jaw MidAir > Horrible Weekend For Airshows > > ANN REALTIME UPDATE > 0029, 07.11.05: This is one of those stories I never > thought I'd have to do... but a tragic and fiery midair collision > during a presentation of the "Masters of Disaster" airshow routine > has resulted in two fatalities and a reported injury after the > three airplanes ran afoul of each other. The incident occurred at > 1620, local time. > > It has now been confirmed that both Jimmy Franklin, a truly > legendary airshow performer, and Bobby Younkin, a greatly > accomplished flyer, have been lost in this staggeringly > catastrophic crash. ________________________________________________________________________________
From: BKlebon(at)aol.com
Date: Jul 12, 2005
Subject: Re: Labhart Crash
Several years ago I purchased a Mr.Funnel through CPS (California Power Systens). Iuse it to filter the fuel as I fill the Firestars tank. Since I have been using this funnel, the Purolator filter (with the see-through glass body) has remained absolutely clean. There has been no sediment in the fuel tank. ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: KOLB-RELATED/Seat Reinforcement
Date: Jul 12, 2005
| I'd feel happier with a steel or | aluminum plate and a big block of foam of some sort -- Temperfoam?>> | The authorities have made a block of foam mandatory on the Xtra`s being | built here. | Cheers | | Pat Many years ago I learned a trick from the pilots that flew the JAARS Heliocouriers at Lakeland and OSH. One of the Helio pilots had stalled on short final, hitting hard, he was driven down through the 4130 pilots seat frame. Result was spinal injury and being paralyzed from the waist down. Their response to that was build a seat that was crash worthy. They "Z'd" the base instead of rigid mounting them. In addition, they rivet a sheet aluminum pan to the bottom of each seat to prevent the pilot and copilot from be driven down through the seat in event of a similar accident. When I built my MKIII I put rigid seats in it with sheet metal pans riveted to the frame under each seat. john h MKIII/912ULS ________________________________________________________________________________
Date: Jul 12, 2005
From: Mark Anliker <manliker(at)uiuc.edu>
Subject: Polyfiber Polytone Paint for sale
One gallon each of Bahama Blue and Pontiac Red. Just rec'd. Changed paint scheme. For sale in/near Illinois (can't ship via UPS). $50/gallon. Mark Anliker Sadorus, IL 217-898-4766 ________________________________________________________________________________
From: "Dennis Souder" <flykolb(at)pa.net>
Subject: KOLB-RELATED/Seat Reinforcement
Date: Jul 12, 2005
As I recall they also installed a steel coiled spring inside the "Z'ed tube to help keep it from collapsing. Dennis Their response to that was build a seat that was crash worthy. They "Z'd" the base instead of rigid mounting them. In addition, they rivet a sheet aluminum pan to the bottom of each seat to prevent the pilot and copilot from be driven down through the seat in event of a similar accident. When I built my MKIII I put rigid seats in it with sheet metal pans riveted to the frame under each seat. john h MKIII/912ULS ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Jabi flight
Date: Jul 12, 2005
Finally got around to flying my Jabi powered MK 3. I've been too busy flying other peoples Kolbs and I ignored my own. Very bumpy and windy today but it felt good to be up again. I did notice a couple problems. My Engine RPM does not seem to to get to it's full potential. It turns 2700 when I should be turning 3300. I still climb out quite briskly but it should be better with that extra 20% more RPM. Cruise around 70 at 2500. Any Jabi owners out there know what could be causing it? I am spinning a 58/44 prop that was installed on a Jabi Titan. Other problem is that one egt is in the normal range (1300) and the other is at 1410. On a dual carb engine I would play with the carbs but the single carb seems to indicate another problem. All measurements are taken on an EIS unit. Any ideas?? ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Jabi flight/Prop Pitch and EGT
Date: Jul 12, 2005
It turns 2700 when I | should be turning 3300. I am spinning a 58/44 prop | that was installed on a Jabi Titan. | Other problem is that one egt is in the normal range (1300) and the other | is at 1410. Woody/Gang: Second paragraph is your answer. The engine was propped for a Titan. 58" diamter two blade wood prop ain't much prop for a MKIII. Need a prop with less pitch cause us MKIII guys are not nearly as clean as the Titan. Probably the difference in the sensors. That is why I don't have EGT on my 912 or 912S. Something else to worry about. The 912 series engines will let you know if they get too lean or too rich. Don't need a gauge to tell you. john h MKIII Titus, AL ________________________________________________________________________________
Date: Jul 12, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Re: Ultra Light Twins
Hey there, Kolb Listers:: Dale Kramer may not be in Homer's class, but his Lazair was a dandy on the butterfly side of slo&light vs fast&heavy side of the aircraft divide." The Lazair is one of the best true ultralights. I remember seeing one at Oshkosh in the early 80's do a loop. I don't remember if it would fly on one engine. I investigated building one, and decided not because of the lack of one man wing fold. It needed a crew to assemble (or a hanger). Viva La Kolb! Dave Bigelow FS2, 503 DIDC Kamuela, Hawaii ________________________________________________________________________________
Date: Jul 13, 2005
From: dale seitzer <dalemseitzer(at)yahoo.com>
Subject: original firestar cage for sale
I still have a rebuilt original firestar cage for sale. Just the main cage, not the front section. Dale Seitzer Subject: Re: Kolb-List: Original Firestar cage I have just replaced the Landing Gear sockets in my original firestar and I moved the top of the sockest Back 2 inches to move my wheels forward a bit to help the nose over problem on sticky snow and I also went to the bigger diameter gear leg to ________________________________________________________________________________
From: "Silver Fern Microlights Ltd" <kiwimick(at)sfmicro.fsnet.co.uk>
Subject: Re: Jabi flight
Date: Jul 13, 2005
Woody, We are fitting Jabs as standard to UK Kolbs, We have found that the GT prop 62inch gives good performance, max RPM 2900, and the Prince P-Tip 62/37 gives 3100 WOT in level flight, this prop gives the best all round performance in my view. The engine I have is #1894 which is 85hp. Very happy with Jab. Mike Xtra/Jab2200 G-CDFA ----- Original Message ----- From: "woody" <duesouth(at)govital.net> Subject: Kolb-List: Jabi flight > > Finally got around to flying my Jabi powered MK 3. I've been too busy > flying other peoples Kolbs and I ignored my own. Very bumpy and windy > today > but it felt good to be up again. I did notice a couple problems. My Engine > RPM does not seem to to get to it's full potential. It turns 2700 when I > should be turning 3300. I still climb out quite briskly but it should be > better with that extra 20% more RPM. Cruise around 70 at 2500. Any Jabi > owners out there know what could be causing it? I am spinning a 58/44 prop > that was installed on a Jabi Titan. > Other problem is that one egt is in the normal range (1300) and the other > is at 1410. On a dual carb engine I would play with the carbs but the > single > carb seems to indicate another problem. All measurements are taken on an > EIS > unit. Any ideas?? > > > ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: Jabi flight/Prop Pitch and EGT
Date: Jul 13, 2005
Static RPM should be the same no matter what airframe or no airframe is holding it. Streamlining will have its major effect on airspeed not engine speed. The prop may not seem big but this is designed for direct drive and a different set of rules apply for picking the prop. Perhaps I should put a warp drive on it for a test. I forgot I had one for this engine. Egt is a good instrument for diagnosis of a problem but not an instrument to fly by. I like to know what is going on in my engine and have the option of choosing what I want to do. Just a personal preference. ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Subject: Re: Kolb-List: Jabi flight/Prop Pitch and EGT > > It turns 2700 when I > | should be turning 3300. > > I am spinning a 58/44 prop > | that was installed on a Jabi Titan. > > | Other problem is that one egt is in the normal range (1300) and the > other > | is at 1410. > > Woody/Gang: > > Second paragraph is your answer. The engine was propped for a Titan. > 58" diamter two blade wood prop ain't much prop for a MKIII. Need a > prop with less pitch cause us MKIII guys are not nearly as clean as > the Titan. > > Probably the difference in the sensors. That is why I don't have EGT > on my 912 or 912S. Something else to worry about. The 912 series > engines will let you know if they get too lean or too rich. Don't > need a gauge to tell you. > > john h > MKIII > Titus, AL > > > -- > > ________________________________________________________________________________
Date: Jul 13, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Tail boomTail boom
At 10:57 AM 7/10/2005, you wrote: > >you can sea my bird on that link, before and after crash > > >http://www.kodakgallery.com/I.jsp?c7qw4ih1.32lpy951&x1&y81y59b Can't open your link. Would like to see your boom tube. Thanks ________________________________________________________________________________
From: "Steve Garvelink" <link(at)cdc.net>
Subject: Tail boomTail boom
Date: Jul 13, 2005
You must be leaving something off that link. I just get the Kodak site picture share website with password and user name. -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of possums Subject: Re: Kolb-List: Tail boomTail boom At 10:57 AM 7/10/2005, you wrote: > >you can sea my bird on that link, before and after crash > > >http://www.kodakgallery.com/I.jsp?c7qw4ih1.32lpy951&x1&y81y59b Can't open your link. Would like to see your boom tube. Thanks ________________________________________________________________________________
Date: Jul 13, 2005
From: ray anderson <rsanoa(at)yahoo.com>
Subject: Tail boomTail boom
Same here. You must be leaving something off that link. I just get the Kodak site picture share website with password and user name. -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of possums Subject: Re: Kolb-List: Tail boomTail boom At 10:57 AM 7/10/2005, you wrote: > >you can sea my bird on that link, before and after crash > > >http://www.kodakgallery.com/I.jsp?c7qw4ih1.32lpy951&x1&y81y59b Can't open your link. Would like to see your boom tube. Thanks --------------------------------- ________________________________________________________________________________
Date: Jul 13, 2005
From: Robert Laird <rlaird(at)cavediver.com>
Subject: Dennis, an HKS update?
At 05:17 PM 7/12/2005, you wrote: Dennis -- On Mar 12, 1998, you made a Kolb list post about your experiments with the HKS engine on a Slingshot. It's been 7 years and I'm wondering if you have any new info/opinions about the current run of HKS engines on the Slingshot or Firestar II? -- Robert ________________________________________________________________________________
From: "Jon Croke" <jon(at)joncroke.com>
Subject: Sun n Fun DVD
Date: Jul 14, 2005
Forgive this for being a little off Kolb topic...(!) .. but I wanted to announce that any aviator that didnt have a chance to make it to Sun n Fun last spring has another chance to experience it vicariously thru a DVD video that was just completed. It is of different format than the one I made last year - this one covers all areas of the show rather than just the ultralight field. Lots of pictures from the video are displayed at www.HomebuiltHELP.com Also, the price is only $10 this time due to economies of volume! Thanks to all, Jon Firestar sold, awaiting pickup by new owner. Zenith CH701 almost done. ________________________________________________________________________________
Date: Jul 14, 2005
From: Matt Dralle <dralle(at)matronics.com>
Subject: List Digest Truncation Fixed!!
Dear Listers, I finally figured out today what was causing the occasional truncation of the daily List Digest emails. Seems that every once in a while a message would contain a single "." (period) on line all by itself. The mailers would see this and assume that this was the universal emailer signal for "end of message", and consequently wouldn't process any of the rest of the Digest message. I've put in a filter today to remove any of these sequences so we should be back in business on the Digests. Best regards, Matt Dralle Matronics Email List Admin. Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil>
Subject: 912 CHT Options
Date: Jul 14, 2005
Question for the Kolb 912 Operators - I'm in the final throes of installing a 912 on my Mark-III, and need some advice on the CHT gauge. Do I need to monitor both sides of the engine (dual-CHT), or can I get by with just one? Here's my situation: the Rotax uses VDO guages. And VDO makes only a single-CHT gauge, not a dual-CHT. To monitor dual CHTs means two seperate gauges, and I only have room for one CHT gauge in my panel. This means I'd only be able to monitor a single CHT output. I could get a dual-CHT gauge from Westach, but that means new senders, etc. So ... if I pick the hottest cylinder to monitor, can I get away with only a single-CHT gauge? Many thanks - Dennis Kirby Mark-III, almost ready to fly again, in Cedar Crest, NM ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: 912 CHT Options
Date: Jul 14, 2005
| So ... if I pick the hottest cylinder to monitor, can I get away with only a | single-CHT gauge? | | Many thanks - | Dennis Kirby Dennis K/All: Yes!!! Number two cylinder is hottest cylinder on the 912 series engines in the pusher configuration. Also, there is no need to monitor coolant temperature. Some people do, but there is no limits defined for coolant temps. Rotax indicates limits for engine oil temp and CHT. What we are measuring on the 912 engines is cyl head metal, not coolant temps. The senders are already installed in number two and number three cyl heads. All you need is a 300F gauge. john h MKIII/912ULS Titus, Alabama ________________________________________________________________________________
From: "ron wehba" <rwehba(at)pegasusbb.com>
Subject: ultrastars
Date: Jul 14, 2005
any one looked on barnstormers lately,, search for ultrastar there are 5 on there now,, hummm?? wonder why, after i sold mine i kicked my butt should have never sold it, if i was not starting something else, i sure would buy one .. most fun ever,and super easy to fly...hum wonder if i can hide one in my shop, she never goes there, too dirty in it? ________________________________________________________________________________
From: "David Paule" <dpaule(at)frii.com>
Subject: FS II for sale
Date: Jul 14, 2005
I just put an ad in www.barnstormers.com for my Firestar II. "KOLB FIRESTAR II FOR SALE . $9,500 . FOR IMMEDIATE SALE . $9,500 firm. 53 hours airframe and engine. Always hangared, in excellent condition. 503 DCDI, intake and exhaust silencers, "C" gearbox, oil injection. Strobes, VSI, fuel level, EGT-CHT, ASI, altimeter, hour meter. It's a sweet-flying plane, and it shouldn't be stuck in the hangar when I'm out flying the Skywagon or sailing my boat. Many extras included. Telephone: (303) 499-7048 home, (720) 320-2453 cell. . Contact me at dpaule(at)frii.com - located Boulder, CO USA . Telephone: 303 499-7048" Extra stuff includes a case of oil, hydraulic bike brakes and plans, a fabric kit and touch-up paint, a full-swiveling tailwheel and bracket, a second 5-gallon tank and fittings, material for a set of steel main gear legs, the kit for the second seat, and a pair of wing stands. I'm just not flying this plane! It's sitting around all the time. Oh - if you're interested, I'm selling it for less than I paid for it to sell it quickly. Dave Paule Boulder, CO Too many toys! ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 15, 2005
Subject: new member with questions
Hello everyone, I am a new member, my name is Jim Swan, live near Lansing, Michigan in the summer and near Sebring Florida in the winter. Got my private when in high school, soloed in J-3. I am now 74 yrs old and plan on buying a Kolb. Would like all the info. i could get on trailering Kolb , as I would like to take in back and forth between Michigan and Florida, so would like to communicate with those that have experience. Would like also to take some dual in Kolb or a ride close to my locations. Feel free to contact me: ph 517-663-8488 or email _ARKSEY(at)AOL.COM_ (mailto:ARKSEY(at)AOL.COM) I am in Michigan now until late October. Thanks....have been reading the posts. interesting. ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 16, 2005
Subject: Re: new member with questions
Ok Don, will check out archive search. thanks jim swan ________________________________________________________________________________
From: "Gene D. Ledbetter" <gdledbetter(at)earthlink.net>
Subject: Re: new member with questions
Date: Jul 16, 2005
Jim, I'm 75 years old, have been flying a Firefly for 4 years and have accumulated 300 hrs so far. It has been to Florida the last 4 winters and is housed most of the time in its trailer. I had a hangar about half of its life and have flown out of the trailer the other two years. I am currently flying out of the trailer again. If I don't have help, I can take it out of the trailer and have it ready to fly in about 30 minutes. that includes loading fuel and doing a preflight. I can put it back into the trailer in about 15 minutes. My best time to date was 12 minutes. If I have help, it takes quite a bit longer. I would be glad to share my experience with you if you are interested. I had never flown and started flying lessons after I lost my wife. After 55 hours in a Cessna 172 with instructor, the FAA told me they would not let me have a medical so the Firefly was the best alternate option. I would be glad to answer your questions if you would like to call. I live in Cincinnati and the number is 513-752-0119. My web site has some information on my Firefly and trailering and it can be found at: homepage.mac.com/gene1930 I tried to send this to you offline but the message bounced.... Gene Ledbetter.... On Jul 15, 2005, at 10:19 PM, Arksey(at)aol.com wrote: > > Hello everyone, > I am a new member, my name is Jim Swan, live near Lansing, > Michigan in the > summer and near Sebring Florida in the winter. Got my private when > in high > school, soloed in J-3. I am now 74 yrs old and plan on buying a > Kolb. Would > like all the info. i could get on trailering Kolb , as I would > like to take in > back and forth between Michigan and Florida, so would like to > communicate with > those that have experience. Would like also to take some dual in > Kolb or a > ride close to my locations. Feel free to contact me: ph > 517-663-8488 or email > _ARKSEY(at)AOL.COM_ (mailto:ARKSEY(at)AOL.COM) I am in Michigan now > until late > October. > Thanks....have been reading the posts. interesting. > > ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: 447 Follies
Date: Jul 16, 2005
Kolbers and Kolbettes... Interesting 30 minute ride today... rear cylinder CHT was running 40 degrees hotter than front...360 on rear, 320 on front. When I played with it a little I found that it was possible to induce a decreasing RPM condition without moving the throttle... Classic stuck-ring pre-seizure symptoms... The EGT's both remained normal at about 1080 at 5600 RPM. Gave it PLENTY of gas to cool it down long enough to get back to airstrip. Tomorrow morning I will pull off the cylinders to take a good look and de-carbon the top end. I have a question... I searched the List archives, but could not find an answer... I recall that there has been some List correspondence and references in the past about the near- commonality of part numbers between Bombardier Ski-Doo parts and Rotax parts... Is there any sort of cross-reference to readily identify the Ski-Doo part numbers which will fit a 447? Any info will be greatly appreciated. Beauford FF #076 Brandon, FL ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Old thread- Trips
Date: Jul 16, 2005
|My ground speed was down to 32 mph while I was climbing | and only improved to 48 mph after I leveled out. Going to be "tough | sledding" for the trip back to Klamath Falls. | Larry, Oregon Hi Larry C/Gang: Even at 32 mph ground speed, still beats walking, especially in your neck of the woods! ;-) john h MKIII/912ULS Titus, Alabama ________________________________________________________________________________
Date: Jul 17, 2005
From: Peter Bosch <cheeky(at)acenet.co.za>
Subject: MK3 High stall speed problem
Hi Kolbers, I have a customer who purchased a Kolb MK3, 583, 3blade Ivo. She stalls at 55 mph in any configuration, tailwheel touches as well before the plane stalls. Any obvious places I can tell him to look? Thnx, Peter Bosch South Africa -- Peter Bosch Ultralight Marketing Web: http://www.ulm.co.za E-mail: cheeky(at)acenet.co.za Po Box 264473. Three Rivers. 1935. South Africa. Tel: +27 (0)83 753-4678 Fax: +27 (0)16 933-6540 ________________________________________________________________________________
From: robert bean <slyck(at)frontiernet.net>
Subject: Re: MK3 High stall speed problem
Date: Jul 16, 2005
Peter, that one is difficult to believe. Airspeed indicator calibration? Short wings?, No center section? Extremely heavy aircraft/pilot? The tailwheel touchdown isn't unusual at a full stall a foot or two off the ground. -BB, MkIII, enduring gulf coast atmosphere in western New York On 16, Jul 2005, at 8:46 PM, Peter Bosch wrote: > > Hi Kolbers, > I have a customer who purchased a Kolb MK3, 583, 3blade Ivo. > She stalls at 55 mph in any configuration, tailwheel touches as well > before the plane > stalls. > Any obvious places I can tell him to look? > Thnx, > Peter Bosch > South Africa > -- > Peter Bosch > Ultralight Marketing > Web: http://www.ulm.co.za > E-mail: cheeky(at)acenet.co.za > Po Box 264473. Three Rivers. 1935. South Africa. > Tel: +27 (0)83 753-4678 Fax: +27 (0)16 933-6540 > > ________________________________________________________________________________
From: "Don Gherardini" <donghe@one-eleven.net>
Subject: Re: MK3 High stall speed problem
Date: Jul 16, 2005
cg way out?...or airspeed indicater is lying???? sure sounds strange ________________________________________________________________________________
From: "Larry Cottrell" <lcottrel(at)kfalls.net>
Subject: Re: Old thread- Trips
Date: Jul 16, 2005
Hi John, Have you had any problems with the DRE and transmitting noise. The guy at the Lakeview FBO said that I was coming in loud but with gobs of noise. So much that he couldn't understand me. I have not had problems with my other Sig headsets. My plugs are new resistor types. Will check the next time I fly and check with the sig headset and see if they are clearer. Hearing is swell. Larry ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Subject: Re: Kolb-List: Old thread- Trips > > |My ground speed was down to 32 mph while I was climbing > | and only improved to 48 mph after I leveled out. Going to be "tough > | sledding" for the trip back to Klamath Falls. > > | Larry, Oregon > > Hi Larry C/Gang: > > Even at 32 mph ground speed, still beats walking, especially in your > neck of the woods! ;-) > > john h > MKIII/912ULS > Titus, Alabama > > > ________________________________________________________________________________
Date: Jul 17, 2005
Subject: Re: MK3 High stall speed problem
From: pengy(at)humboldt.net
> > Hi Kolbers, > I have a customer who purchased a Kolb MK3, 583, 3blade Ivo. > She stalls at 55 mph in any configuration, tailwheel touches as well > before the plane > stalls. > Any obvious places I can tell him to look? > Thnx, > Peter Bosch > South Africa Wing angle of attack? Penguin Student ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 17, 2005
Subject: Re: new member with questions
Thanks Gene Ledbetter, Thanks for your information on your flying and trailering your Firefly. Good for you that you are flying, sorry about the loss of your wife. I will for sure be in contact with you, have lots of questions. I will start looking for a Kolb to purchase and intend to trailer like you do. I have a farm here in Michigan and the intention is to put in a grass strip this fall. In Florida i and my wife stay near Sebring, there is a nice airport there and also some grass strips in the area. I have met some people there that fly and live on grass runway airports. The weather there as you know is excellent in the winter time for flying. thanks again. Jim Swan ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 17, 2005
Subject: Re: new member with questions
Hello Steven Green, Thanks for info I asked for. I will contact Rick Neilson. Thanks again for taking the time to respond. Jim Swan ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Radio Transmit Noise
Date: Jul 17, 2005
| Have you had any problems with the DRE and transmitting noise. | Larry Morning Larry C/All: Don't overreact at one negative comment. Could be the FBO's radio or the position you and your aircraft were in when transmitting. Make sure you have a good ground on the antenna coax and on the intercom, if running one. Also, if you are not running a large capacitor tied into the 12VDC system just down stream from the regulator/rectifier, you are probably getting a lot of noise it would soak up. There are several sizes of mic muffs, some very large one that go over the top of the small ones. I got some from Mark Jones at Sigtronics to try out, but never took time to experiment with them. May be getting some wind noise from open cockpit. john h MKIII/912ULS Titus, Alabama ________________________________________________________________________________
From: "W Boyter" <boyter(at)mcsi.net>
Subject: steel gear legs
Date: Jul 17, 2005
Is there two differnce styles of steel gear legs for the Mark III ? (long & short) Wayne 400 hrs Rotax 582 ________________________________________________________________________________
Date: Jul 17, 2005
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: new member with questions
> >Thanks Gene Ledbetter, >Thanks for your information on your flying and trailering your Firefly. >Good for you that you are flying, sorry about the loss of your wife. I will for >sure be in contact with you, have lots of questions. I will start looking for >a Kolb to purchase and intend to trailer like you do. I have a farm here >in Michigan and the intention is to put in a grass strip this fall. In >Florida i and my wife stay near Sebring, there is a nice airport there and also >some grass strips in the area. I have met some people there that fly and live on >grass runway airports. The weather there as you know is excellent in the >winter time for flying. thanks again. Jim Swan > Jim, There is a good FireFly advertised for sale not too far from you. It is listed on barnstormers.com. It weighs 240 and is powered by a Rotax 277. Very low time and the asking price is below $5,000. From the photos it looks good. I emailed the owner as I was interested in knowing how well a FireFly would perform on no more than 28 hp. He said it flies very well. The reason for selling is that his airport was sold. Jack B. Hart FF004 Winchester, IN Jack & Louise Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM05(at)comcast.net>
Subject: Re: new member with questions
Date: Jul 17, 2005
Jim I've been gone for the weekend so I just got you message. I live south of Grand Ledge, MI at 10471 Royston Rd. My phone number is 517-627-4703 and would be happy to talk to you. I'm kind of busy this week getting ahead on my honey do list before the gang drops in Friday for our flight to Oshkosh but give me a call. Also your welcome to stop in at my home strip Friday or early Saturday to see my Kolb MKIIIc and three others. There may be one other airplane there but that's ok not everyone is fortunate enough to fly a Kolb. Also I winter in Venice Fl and one of my future projects is to build a light trailer to haul my plane down there and back. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: <Arksey(at)aol.com> Subject: Kolb-List: new member with questions > > Hello everyone, > I am a new member, my name is Jim Swan, live near Lansing, Michigan in > the > summer and near Sebring Florida in the winter. Got my private when in > high > school, soloed in J-3. I am now 74 yrs old and plan on buying a Kolb. > Would > like all the info. i could get on trailering Kolb , as I would like to > take in > back and forth between Michigan and Florida, so would like to communicate > with > those that have experience. Would like also to take some dual in Kolb or > a > ride close to my locations. Feel free to contact me: ph 517-663-8488 or > email > _ARKSEY(at)AOL.COM_ (mailto:ARKSEY(at)AOL.COM) I am in Michigan now until > late > October. > Thanks....have been reading the posts. interesting. > > > ________________________________________________________________________________
From: "David Paule" <dpaule(at)frii.com>
Subject: Re: MK3 High stall speed problem
Date: Jul 17, 2005
What's the landing roll? If it stalls at 55, it should have a landing roll of several hundred feet, depending on brake usage. Dave Paule dpaule(at)frii.com Boulder, CO. FSII for sale > I have a customer who purchased a Kolb MK3, 583, 3blade Ivo. > She stalls at 55 mph in any configuration, tailwheel touches as well > before the plane > stalls. > Any obvious places I can tell him to look? > Thnx, > Peter Bosch > South Africa ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM05(at)comcast.net>
Subject: Re: steel gear legs
Date: Jul 17, 2005
There are two styles of steel gear legs that I'm aware of. I have the older style steel legs on my MKIII they are solid steel and taper down to the diameter of the wheel axle. They have been made two ways one with a tubular extension that helps transfer landing loads further up into the leg socket and without the extension. They are very springy and some people don't like their feel. I find they give you a real smooth ride but they can launch you back into the air if you botch your landing. The newer style is a fully tubular steel from axle to the upper end. They look longer, are bent down, and forward. The newer legs appear to be built using John Hauck's ideas such as taller stance and more weight on the tail. We haven't received any pilot reports yet. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "W Boyter" <boyter(at)mcsi.net> Subject: Kolb-List: steel gear legs > > Is there two differnce styles of steel gear legs for the Mark III ? (long > & short) > > Wayne > 400 hrs > Rotax 582 > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: 447 Follies/Coked Rings
Date: Jul 17, 2005
| Problem was coked- on carbon on the top rings.... they were seized. | Beauford Bill T/Gang: Nothing wrong with Pennzoil for Air Cooled Engines, if the engine is operated where it should be. Two strokes have a bad habit of not "clearing" themselves completely if they are not run at high enough rpm. Rotax two strokes run well at 5,800 to 6,000 rpm cruise. They come up on the pipe around 5,400 to 5,500 rpm. Anything below that and you will be contantly adding residual oil to the crankcase. The incoming charge, at slow speeds, is not fast enough and of enough volume to keep the crank case cleared. Ever notice a two stroke after it has sat on the ground for a day or two. On start up it belches out a nice cloud of blue oil smoke, and continues to smoke until most of the oil that has settled in the cases is blown out. I never seized an aircooled Rotax. Always flew them hard and harder. Always cruised at 5,800 to 6,000 rpm. However, it has been more than 15 years since I was a Rotax two stroke owner/flyer. Maybe things have changed since then. For what it is worth, ;-) john h Former two stroke pilot. Titus, Alabama ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Jul 18, 2005
Subject: Re: 447 Follies
In a message dated 7/17/2005 5:14:18 P.M. Central Standard Time, beauford(at)tampabay.rr.com writes: Problem was coked- on carbon on the top rings.... they were seized. Cleaned it off the rings, out of the piston grooves, and off the piston crowns... 130 hours on Pennzoil air cooled. Beauford, I dont want to get anything started but were you using Seafoam treatment and if so were you following their recommendations? Please, this question is directed to Beauford only. Ed ( in Hou. ) ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Helloooo !
Date: Jul 18, 2005
Anyone out there???? No messages for 2 days. Pat -- ________________________________________________________________________________
From: Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil>
Subject: Re: new member with questions
Date: Jul 18, 2005
<< Would like all the info. i could get on trailering Kolb , as I would like to take in back and forth between Michigan and Florida ... >>> Hi, Jim - Welcome to the List Although you'll find this in the Archives, a short summary of the general opinion on trailering a Kolb is: You'll want to support the tailboom with something more robust than the stock Kolb wing supports. For extended trailering, the stock wing support setup on our Kolbs just don't hold up. Several members have devised their own tail dollies for this purpose. Here is one idea: There are several others, as well. http://www.matronics.com/photoshare/Dennis.Kirby@kirtland.af.mil.02.12.2005/ Other than that, the Kolb's quick wing fold design is woderful for easy, one-person setup/takedown. Good luck ... you made the right decision is choosing a Kolb! Dennis Kirby Mark-3 in New Mexico ________________________________________________________________________________
From: "ron wehba" <rwehba(at)pegasusbb.com>
Subject: Re: ultrastars
Date: Jul 18, 2005
I am going to leave one of mine stock and modify the other to the gear drive Idea what is this??? did i miss something ________________________________________________________________________________
Date: Jul 18, 2005
From: JUDD LYNN <juddlynn(at)sbcglobal.net>
Subject: Firestar landing gear upgrade
I have a firestar that was built in 1994. It has the smaller landing gear legs. I believe they are 1 1/8" in diameter. In deciding to change them, the factory asked if I wanted to replace them with the heavier 1 1/4" diameter legs. These are not only stiffer, but a bit longer, which I was told gives the plane more stability on the ground. It looks like the larger ones will fit into the shafts in the fuselage cage, since the old [smaller] ones had a sleeve around them to make up for the difference in diameter. But I'm wondering if the additional height is a problem. With the extra height at the front of the plane, but unchanged height at the tailwheel, the angle of attack is greater, right? Is this a problem, or an advantage? And what if I want to put on tundra tires? This will make the front even taller. Thanks for any advice. Judd Lynn Firestar II JuddLynn(at)sbcglobal.net ________________________________________________________________________________
From: "Steve Garvelink" <link(at)cdc.net>
Subject: ultrastars
Date: Jul 18, 2005
For anyone that is interested they have a reduction drive,(belt) that will fit a cuyuna and others and has the ring gear and bosch starter mount. It will make an us with electric start. REDUCTION DRIVE, BELT REDRIVE . AVAILABLE FOR SALE OR TRADE . This is a Brand New , never installed on anything Reduction drive , or redrive if you like. This redrive can be used on many snowmobile or so called aircraft engines including Rotax Kawasaki Chaparral Zenoah Suzuki Yamaha and others used for aircraft , Powered Parachutes or Trikes. These redrives have been installed on engines up to 97 horsepower and work quite well , There are two ratios available 2.58 to 1 and 2 to 1 . The redrive includes only what is in the picture , nothing else , no prop, engine, radiator or exhaust . The list price of this redrive is $ 988. Give me a call , make an offer over $ 500. please, only a couple left, Please note , this redrive will not just bolt onto all engines listed above , in many cases it will take some type of machining of some sort or drilling holes in different locations .I will be happy to answer any questions or help in any way i can. Many other redrives are also available , try me , My 26 th year. . Contact Steve Beatty - AIRSCREW PERFORMANCE located Glendale, AZ USA . Telephone: 623-842-3902 . Posted July 12, 2005 . Show all Ads posted by this Advertiser . Recommend This Ad to a Friend . Send a Message -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of ron wehba Subject: Re: Kolb-List: ultrastars I am going to leave one of mine stock and modify the other to the gear drive Idea what is this??? did i miss something ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 18, 2005
Subject: Re: new member with questions
Thanks Rick Neilsen, will contact you, I live close to you, just West of Eaton Rapids about 5 miles. Will try and get over Friday to see the Kolbs. thanks again. Jim Swan ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 18, 2005
Subject: Re: new member with questions
Hello Dennis, Thanks for the info on trailering. will check out your site. I have gone thru the archives and got some good information there on trailers. Will now decide which model Kolb and engine size. Will soon start looking at some that are for sale. I intend to take my time finding one that appeals to me, but it sure is diffucult to not dive in and get started. At my age of 74 I am not sure it is wise to procastanate, thanks again to you and the others that have shared information... Jim Swan in Michigan ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 18, 2005
Subject: Re: new member with questions
Hello again Dennis, Yes I did see pictures of the trailering dolly you built. Looked at it again and it looks very good. Will want to talk with you about it in detail when i get a Kolb purchased. thanks Jim Swan ________________________________________________________________________________
Date: Jul 18, 2005
From: Terry Frantz <tkrolfe(at)usadatanet.net>
Subject: UltraStar
Have a friend that has an UltraStar for sale. Flyable, but needs some attention to the covering. Has a 2SI engine with 190 hr.'s on it, air frame has 1400+TT, BRS, strobe, nose pod, tundra tires, 3 blade IVO prop, 2SI belt drive, Airspeed, VSI, CHT, EHT and Tack. Was asking $4,500. His name is Wilmer Zimmerman, lives in Lancaster County, PA and his phone is 717-354-9351. Terry - Firefly #95 ________________________________________________________________________________
Date: Jul 18, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Kiev Hot Prop vs Ivo Prop
A while back I mentioned that I was going to get the loan of a new Kiev Hot Prop to compare with the Ivo Prop. Today we got 'r done. Here is the data, forgive the long post. The aircraft is a new FSII with a Rotax 582, E gearbox, 3:1 ratio. Intake silencer, after muffler. Ivoprop is 68" two blade. Hot Prop is 67" three blade. Static max rpm Ivo 6150 Kiev 6130 (after an hour of adjusting) Full throttle climbout at 50 mph: Ivo unloaded to 6200-6230, Kiev unloaded to 6250 RPM 4600 Ivo 54 mph Kiev 50 mph 4800 Ivo 55 Kiev 52 5000 Ivo 60 Kiev 55 5200 Ivo 65 Kiev 62 5400 Ivo 69 Kiev 65 5600 Ivo 73 Kiev 70 5800 Ivo 77 Kiev 74 6000 Ivo 80 Kiev 78 Flying level at 5400 rpm and around 65-70, pulled up into a slight climb, did not adjust throttle, the Ivo loaded the engine down to 4950, the Kiev loaded it to 4750. The Kiev seemed to be more sensitive to changes in attitude and angle of attack variations resulting in varied rpm's due to prop loading. The Ivo was less sensitive, the rpm's stayed more constant. The Kiev seemed to accelerate harder from a standstill than the Ivo, and at full throttle climbout, the Kiev gave a consistent 1,000'/minute climb. The Ivo climbed at between 800-1,000'/minute. The Kiev seemed better at climbout, however, that might be a function of having three blades, and therefore a finer pitch for each blade, which would turn it into a climb prop anyway. I have found that three blade Ivo's accelerate and climb better than two blade Ivo's so a two blade Ivo vs a three blade Kiev might be an apples and oranges comparison. Noise- Takeoff - The Kiev was quieter when standing beside the runway and listening to a full power takeoff and climbout. At high power settings, the Ivo could still be heard at a greater distance from the field than the Kiev. Flyby- standing by the runway, listening to a fly over - At cruise power settings around 5400 rpm or greater, the Kiev is quieter. At power settings below 5000, the Ivo is quieter. In the cockpit - The Kiev is just very slightly quieter, but now is a good time to discuss a noticeable difference in the sound characteristics between the two props. The Kiev is a more high-pitched droner/whiner noise and the Ivo two blade is a growler. (I have used Ivo three blades, and they tend to be droner/whiners too, this probably gets back to the difference between two/three blade props) In the cockpit there is only the smallest difference in the sound volume, however the Kiev drone would get very annoying after a while, it would not be a pleasant cross country prop. The Ivo has a more bass note, sort of like a full size aircraft prop, and is less annoying. A good ANR headset would probably make this a moot point. Disclaimer - The Ivo was used with a 2' prop hub extension, the Kiev was not, (we didn't have any prop bolts the right length) so this might be an unfair comparison. At low and cruise power setting fly-bys, the Ivo 2-blade makes the Rotax 2-stroke sound much like a 4 stroke, whereas the Kiev makes it sound very "Ultralighty/2-stroke, very much the traditional 2 stroke noise." However, this is probably more a characteristic of a two blade prop versus a three blade prop rather than the design of the props themselves. (in my opinion) The Ivo two blade is a smooth running prop, but the Kiev is notably smoother. A very smooth prop. My conclusions? The Kiev has a good noise reduction to the neighborhood, but I would not want to fly with it unless I got an ANR headset. Each has it's strengths and weaknesses, irrespective of the possible 2 blade/3 blade inequities. The Ivo is WAY easier to adjust. The Kiev is tedious to adjust. The Ivo gives good performance for the money. Unless you have a neighbor situation, I would find it hard to justify spending twice as much for a Kiev. Richard Pike MKIII N420P (420ldPoops) ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: MK3 High stall speed problem/Tail Wheel First Landings
Date: Jul 18, 2005
| Good point Richard, but.. | assuming any aircraft stalling at any speed, when I am in the flare and the tail touches | down it stops my elevator working and slams the front wheels into the ground. (thnx Robert) | I get the feeling I would have loved longer legs. | To solve this I reverted to my favorite tailwheel landings: the wheely. | Peter Peter/Gang: Homer Kolb designed the MKIII to land and take off in a level attitude. That is why you are hitting the tail wheel first when you try to flare it to land. Longer gear legs do not help much on the MKIII because the gear leg sockets are such a flat angle. We redesigned the main gear on my MKIII and she lands in a proper three point stance. john h ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: ultrastars
Date: Jul 18, 2005
\> > I am going to leave one of mine stock and modify the other to the gear > drive Idea > > what is this??? did i miss something >\ YEP. ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re: Helloooo !
Date: Jul 19, 2005
Did you pay the rent?>> Hi John, must have done something right. Back to normal. 197 messages today. Not all Kolb I hasten to add. Cheers Pat -- ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re: Helloooo !
Date: Jul 19, 2005
If by accident you received a note from the Nigerian oil ministers nephew; please forward it on to me along with your bank account number.>> Hi Herb, I did !. I did.! Unfortunately in my excitement, I deleted it. Pat -- ________________________________________________________________________________
Date: Jul 19, 2005
From: JUDD LYNN <juddlynn(at)sbcglobal.net>
Subject: Radio antenna placement
I'm flying a Firestar with a 447. I use a lap-mounted Icom A-5 and a David Clark headset for com. I'm trying to find a good antenna type and placement. Some suggest folded back beneath the cockpit, attached to the aluminum floor. Others say maybe out on the wing or back on the empennage, pointed straight up. Still another idea is to use a flat bi-pole behind the seat. It seems a larger problem then I'd anticipated. Anyone have a good placement they'd like to share? Thanks. Judd Lynn Firestar II JuddLynn(at)sbcglobal.net ________________________________________________________________________________
From: Ron <CaptainRon1(at)cox.net>
Subject: Re: Radio antenna placement
Date: Jul 19, 2005
In my M3X the antenna will be mounted as far forward in the nose pod on the inside as I can. I have a small alum plate as an anchor base plate, that also serves as ground. Trial and error till I find the quietest static free area. Ron Arizona ========================= On Jul 19, 2005, at 9:12 AM, JUDD LYNN wrote: > > I'm flying a Firestar with a 447. I use a lap-mounted Icom A-5 and a > David Clark headset for com. I'm trying to find a good antenna type > and placement. Some suggest folded back beneath the cockpit, attached > to the aluminum floor. Others say maybe out on the wing or back on the > empennage, pointed straight up. Still another idea is to use a flat > bi-pole behind the seat. It seems a larger problem then I'd > anticipated. Anyone have a good placement they'd like to share? > Thanks. > > Judd Lynn > Firestar II > JuddLynn(at)sbcglobal.net > > Have a great day! ________________________________________________________________________________
From: "Dave & Eve Pelletier" <pelletier(at)cableone.net>
Subject: Kiev Hot Prop vs Ivo Prop
Date: Jul 19, 2005
Richard, Thanks very much for your work on the prop comparison. I'm getting ready to go to a new prop and was wondering how the Kiev compared. I appreciate your work. AzDave ________________________________________________________________________________
From: Cat36Fly(at)aol.com
Date: Jul 19, 2005
Subject: Another ultralite crash & Osh
The Baltimoe, Md. news had a clip on an "Homebuilt" crash this evening. It occured around Salisbury, Md on the eastern shore late this afternoon. The 80 yr old pilot was on his madin flight. That is all I caught but keep your eyes open for more news. Kolb is supposed to be there in force according to Travis and hopefully there will be a MK lll X there. I am about 60 days from launching mine (N615RT) and want to fly one before hand if possible. It will be interesting to see if any other Delaware Kolbers show up (or even exist) . ________________________________________________________________________________
From: DCulver701(at)aol.com
Date: Jul 19, 2005
Subject: Re: Old thread- Trips
Larry Cottrel, i sure enjoyed reading your post doing some recon for your upcoming elk hunting trip. I'm not a pilot yet, but appreciated the article because of your utilizing your plane instead of a backbreaking trek through the mountains. I've been following the Kolb list for a few weeks now, and especially enjoyed the x-country post. Been looking at different planes, for about a year now. Checked out Sonex which i liked but, at 66 years of age now, getting in & out of it will only get harder, especially for my wife. ( That is if i can ever get her to fly in a small plane.) Something low & slower seems to appeal to me more, along with the easier access in & out of the cockpit. From what i,ve read here, there are some pilots here my age & older. For me, thats very encouraging! I got excited reading the story in Sport Pilot, july edition about Steve Boetto,s Firefly on floats. That would sure work out at our Fl. winter home which has lake access. Keep it at the house & use the lake for my runway, love it! But then i start thinking how nice it would be to be able to take a passenger to share it all with. Just not sure i can afford a new 2 seater with a 912, if i have to hangar it. I sure would appreciate hearing from some of you , about your former planes, or just other planes you flew before deciding on a Kolb. Enjoy the thread, best regards. Dave Culver ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Synthetic 447 Sin
Date: Jul 20, 2005
| I would use amsoil at the 50:1 factory recommendation. If it has superior lubrication qualities & doesn't need to be | mixed at the normal ratio, then you will just have extra insurance if you do | mix it at 50:1. | Richard Swiderski Richard/Beauford/All: Changing fuel/oil mixture ratio also changes air fuel mixture. Not much, but it will change it a little richer. The manufacturer set the oil/fuel ratio for some reason. I do not know what that is. I have heard that the crank bearings required a certain ratio fuel/oil. That excess oil could cause as many problems as too little oil. But that is strictly hearsay at this point. There are several different brands of two stroke full sythetic oil available in Wal*Mart. Most are for outboard motors, I think. I haven't paid much attention to them because I have no use for the expensive oil in my weed eater and chain saw. They do alright on el cheapo Wal*Mart two cycle oil. Think I would do some serious research, if possible, on switching to full sythetic from organic two stroke oil. At least contact Rotax and get their recommendation. For that matter, I'd contact several Rotax folks: Ronnie Smith, Lockwood, and others. Some other good folks, maybe, would be Sea Doo dealers. Seems that always have a contant inventory of Rotax powered toys waiting for repair and overhaul. If I was flying a two stroke, I'd be doing everthing I could to insure that critter was going to keep on buzzing as long as we were flying. I am sure full synthetic oil would be included. As expensive as Rotax engines and parts are, and the fragility (?) of my ass, I'd do extensive research prior to assuming the role of the Rotax engineer. john h MKIII/912ULS Titus, AL ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Two Stroke Oil/Full Synthetic
Date: Jul 20, 2005
Hi Folks: Richard Pike has been using Phillips two stroke oil, with good success, for a long time. Found this article on Full Synthetic Phillips that was very interesting. I think if I was two stroking it, I'd give this product a go: http://www.snowest.com/?pageID=46&ID=612&StartRow=1 I did a Google search for: "Two stroke engines and full synthetic oil" Resulted in a lot of good hits. Don't have time to sit here and read all of them now. Take care, john h ________________________________________________________________________________
From: "info" <info(at)aircrafttechsupport.com>
Subject: Oshkosh!
Date: Jul 20, 2005
Hi Kolbers, Please look us up this year at Oshkosh, we'll be running the Polyfiber booth again right in the middle of Building "A". Thanks, Jim & Dondi Miller Aircraft Technical Support, Inc. Poly-Fiber, Ceconite & Randolph Distributors (Toll Free) (877) 877-3334 Web Site: www.poly-fiber.com E-mail: info(at)aircrafttechsupport.com ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Jul 20, 2005
Subject: Re: Old thread- Trips
In a message dated 7/19/05 9:58:56 PM Central Daylight Time, DCulver701(at)aol.com writes: > Something low &slower seems to > appeal to me more, along with the easier access in &out of the cockpit. From > > what I've read here, there are some pilots here my age &older. For me, > thats > very encouraging! I got excited reading the story in Sport Pilot, july > edition > about Steve Boetto,s Firefly on floats. That would sure work out at our Fl. > winter home which has lake access. Keep it at the house &use the lake for my > > runway, love it! Thanks for the compliment Dave. Let me know when you are in Fla. I really enjoy hauling to a new area and sightseeing. I have found it to be more fun to sit in my Toyota for an hour on the way to a cool place to fly than grind away over woods and other hostile terrain. I also do not have to worry about the weather closing behind me as well. As far as 2 place goes, I would probably do a Firestar II on floats. It would still be easy to fold and trailer and would feel like a One Holer for 95% that you fly alone. Steve Boetto FireFly #007 on Floats ________________________________________________________________________________
Date: Jul 20, 2005
From: Terry Frantz <tkrolfe(at)usadatanet.net>
Subject: (no subject)
Just a reminder that Amsoil makes a 50 to 1 premix oil called Interceptor. I'm sure other synthetic companies do the same for those with injection systems. I too am one of those reluctant to go 100 to 1 as others do including my friend. I also like the idea of a blend, that's why I mix a small amount of mineral oil with it, 15% now. I use a blend in my cars also and feel I get the best of both worlds. Terry - FireFly #95 ________________________________________________________________________________
From: DCulver701(at)aol.com
Date: Jul 20, 2005
Subject: Re: Old thread- Trips
Hi Steve Boetto, yes i really enjoyed that article of your Firefly on floats in the july edition of sport pilot. The concept of being able to keep the boat at my house, (folding wings) , and use the lake as my runway is very appealing. Our place is in Lake county, on lake Yale in Grand Island, Fl. Yes i would love to see your plane with the whole trailering process. I'll be sure to give you a shout on the list when we get back down to Fl. Probably be in Nov. sometime, as last year we came down the day after x-mas, and hit a big snow storm which made for dangerous trip, won't do that again! Best regards, Dave Culver ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: M-IIIC Drivers in Iowa
Date: Jul 20, 2005
Hello everyone. I have been reading the list for a while and I think I have finally got a good lead on a M-III of my own. I am hoping to find someone in the Des Moines Iowa area to look at it and give their opinion and also to help me transistion into it. I have experiance with T bird and Challenger with tricycle gear but no tail experiance. Any assistance would be greatly appreciated. Thanks Chuck Stonex N28JL ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: N28JL M-III in Iowa
Date: Jul 20, 2005
Ok I got a little more info today. This M-III was built by Ron Marshall in Anchorage Alaska around 1994. He got it the kit from Lakeland Ultralights Inc (Florida?). Somehow it ended up with Jack Lundquist in Henderson Nev. Then it became a garage orniment for an older gentleman in Dayton Ohio area until recently when it was moved to Iowa. It has been deregistered and did (does) have an airworthyness certificate. I had all of these documents in my hand this afternoon so I know they are right. This plane has 2 serial numbers, "001" according to an N number search through Landings, and "LAK2" according to the builders plate under the right verticle stabalizer. I was able to read some of the builders notes and about some of his calls to Dennis Souder who I assume at the factory. I'm guessing that maybe Dennis was "old" Kolb. His names shows up in the builders manual as a tech or designer under the diagrams. I'm still hoping to be able to talk to Ron Marshall or Jack Lundquist so hopefully some one knows them and will pass this on. I am very interested in buying this M-III if I can get all the right answers and history. IF not I know where I can get a good deal on a Firestar I. Thanks Chuck Stonex Des Moines IA ________________________________________________________________________________
Date: Jul 20, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Two Stroke Oil/Full Synthetic & Plugs
I am now 646 hours without a decarbon. Never had the jugs off. I check every 50 hours or so (when I repaint my muffler) with a dental mirror and the spark plugs out , intake/exhaust manifolds off. I have a 503 dual-carb with an E-gearbox. This plane and engine is just a little 6 years old. The engine is set up like it came out of the box minus the fuel injection. I used the Wallmart oil (dot 3) for all but 50 hours Pensoil for that 50. The only carbon I see is a little on the piston domes and some around the exhaust port where the gasket sits because the gasket openings are smaller than the port opening. I fixed that problem by cutting the gasket holes a little larger to match the exhaust port hole. Get a compression tester - $25. If your rings are stuck your compression should be down from factory specs. Mine are still 120 lbs - like new. These 503's are tougher than you think if you run them a couple of hours a week - that's only 100 hrs year. And I'm not telling anyone not to decarbon their engines <http://www.800-airwolf.com/pdffiles/ARTICLES/part47.pdf>http://www.800-airwolf.com/pdffiles/ARTICLES/part47.pdf ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Jul 20, 2005
Subject: FireFly for sale
To All, Bryan Melborn and I are making good progress on our mirror image FireFly Float Planes. We have incorporated everything that we learned from the prototype #007. I am going to offer the #007 for sale at Osh. 06. I would like to give everyone on the Kolb list a head start. This is the FireFly that is featured in the July Issue of Sport Aviation. Contact me offline if you are interested. Steve Boetto FF #007 ________________________________________________________________________________
From: Cat36Fly(at)aol.com
Date: Jul 20, 2005
Subject: Crash update
The "homebuilt" that went down yesterday on Marylands Eastern shore has been reported as a "Hummelbird". I beleive this is a scratch built airplane using only purchased plans. The FAA is conducting an investigation according to the newspaper. ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Jul 20, 2005
Subject: Re: Two Stroke Oil - personal ruin
In a message dated 7/20/2005 8:10:36 PM Eastern Standard Time, beauford(at)tampabay.rr.com writes: > Shattered Beauford... > FireFly lawn chair #076 > ________________________________________________________________________________
Date: Jul 20, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Two Stroke Oil - personal ruin
At 08:16 PM 7/20/2005, you wrote: > >OK, Possum.... Smarty... go ahead... I'm down...kick me again... I can take >it... Hell, I've been married 40 years this summer.... I can take >anything.... > >OK, Possum... you have my undivided, if somewhat inadequate, attention... >Where did I fail...? What was the grand omission or commission that >reduced me to this...? I pay my taxes.... I don't buy cheap cigars or >cheap gin... What could I have done differently to get 646, hell even 246 >hours out of this miserable apparatus without being reduced to the smoking >shell of a man you see prostrate before you tonight....? Hell, I'll drink >the oil myself...! I beseech you, Sir.... Share..! > >Shattered Beauford... >FireFly lawn chair #076 Just lucky I guess. I used to have trouble with my old 447 too, if it makes you feel any better. -------------------- >Tom - Should I decarbon the engine if I can't see any carbon. What's the best way to check the rings?? From: "Tom Olenik" <olenik-aviation(at)buyitsellitfixit.com> I usually reach in and push in on them with my finger. You should feel them move. Really though, with that much time on it without any kind of teardown, the engine doesn't owe you much. Since the time has been put on fast, you have been able to do that long but even engines that get time fast like that are probably likely to need at least some attention by 500. I just talked to someone with a Drifter 503 this week who had a crank fail at 500 hours and crack the crank case. The engine had never been apart and all he ever did was run it. He and all his friends were speculating at what could have caused the failure. To me it's pretty simple. Wear. His buddies were going to be ragging him for forgetting his oil or something, but the pistons were A ok, and the pistons will almost always fail in a lubrication failure before the bearings. If I was the one writing the TBO for the 503 I would put it at 450 because that is about where I start seeing crank failures even with well kept engines. Of course I see some with as little as 130 hours, but those are either from a lot of storage or from constant over revving. If I were to write it for the 447, it would be 600 hours and it would be closer to 900 hours for the 377. I'm one that things the 300 hours is about right for the 582 though. If you have had the opportunity to look at various crankshafts in 2-stroke engines of this size you will notice that the lower rod area on the Rotax crankshaft has much less slop side to side and less of an area for lubrication to make it into the bearing. The 377 and 447 have a slit on either side of the lower rod, but the 503 and 582 only have a slit on one side. If you compare that to a Cuyuna 430 or some other 2-stroke, the other two stroke will usually have more of the bearing exposed to allow for better lubrication. Now don't get me wrong. The Rotax engines are good engines and well proven, but most things can be made better, and the crank seals, and lower rod design is one area that could use improvement in my opinion. Tom Olenik Olenik Aviation http://www.buyitsellitfixit.com/rotax.htm http://www.buyitsellitfixit.com/2si-engines.htm ________________________________________________________________________________
From: "Jim Baker" <jlbaker(at)telepath.com>
Date: Jul 20, 2005
Subject: Re: Synthetic 447 Sin
> The manufacturer set the oil/fuel ratio for some reason. I do not > know what that is. I have heard that the crank bearings required a > certain ratio fuel/oil. That excess oil could cause as many problems > as too little oil. But that is strictly hearsay at this point. Not at all. http://www.mcnallyinstitute.com/CDweb/b-html/b011.htm http://www.bearings.machinedesign.com/guiEdits/Content/BDE_6_4/ bdemech_a01-2.aspx http://www.timken.com/industries/torrington/catalog/pdf/general/form 640.pdf Excess lubrication in a ball bearing sets up a hyrodynamic wedge that skids the ball, overheats the lubricant and galls the race(s) leading to bearing failure. The crank bearing used in the 503 is, I recall, a 6207, good for up to 11,000 rpm using oil lubrication at not more than 350F (assuming 52100 steel). That includes bearings with double seals that do not receive an oil-mist type lubrication but are sealed (true, not used in a two stroke application because one needs some degree of cooling for the bearing in a two stroke). If you are coming anywhere near 350F on a crank bearing you've got other, more immediate concerns!). At a paltry 6000 rpm, 54% of rated max, oil lubrication required is at best minimal. The thinnest of films will suffice. At a max rated load for this bearing (25.7 kN...appx 5700 pound-force) the forces generated by a 503 come to about half of the rated bearing capacity (obtained from some calculus involving Experimental Stress Anlaysis from The Internal Combustion Engine in Theory and Practice, Taylor, Vol 2.). Crank bearings are the least of the issues. Wrist pin bearings, because of the oscillating nature of their service, require sufficient oil mist lubrication to dispose of heat and not because of any lack of lubrication issues given an appropriate oil ratio....whether that be 100:1 or 50:1, using the oil manufacturers recommendation. These units do not rotate, per se, and are not engineered to do so. Where you do run into trouble is when the oil varnishes the race from excessive heat and causes the rollers to skid, leading to galling and eventual seizure. Piston skirts and rings must receive lubrication but that is vanishingly small as well. The majority of problems lie with insufficient/incorrect cylinder choke and associated piston/ cylinder clearances. Witness oil scraper rings on four strokes which lie at the bottom rung of the piston lands. Just how much oil do you think is left for the top rings? Not much. Jim Baker 580.788.2779 '71 SV, 492TC Elmore City, OK ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 20, 2005
If you are flying a Challenger you will need medical assistance to wipe the smile off your face after the first flight in a Kolb. No more chasin your nose around the sky and rudders are reduced to almost an option for flight. Everybody makes a big issue out of the Kolb being a tail dragger. It rapidly becomes a non issue after the first flight. I transitioned myself from a Cessna to a Kolb Flyer with just a tail skid ( No wheel). I just kept it on the ground for 2 days of taxi tests until I was very familiar with the ground handling. First flight was perfect. I have a friend that on his first attempt at taxiing a Firestar managed to get airborne. He didn't panic just remembered what I had told him. First words to me after he landed was " The tail dragger part really is a non issue". Like I would lie to him :). PS Your results may vary. > Hello everyone. I have been reading the list for a while and I think I have > finally got a good lead on a M-III of my own. I am hoping to find someone in > the Des Moines Iowa area to look at it and give their opinion and also to > help me transistion into it. I have experiance with T bird and Challenger > with tricycle gear but no tail experiance. Any assistance would be greatly > appreciated. > Thanks > Chuck Stonex > N28JL ________________________________________________________________________________
From: "Dale Sellers" <dsel1(at)bellsouth.net>
Subject: Re: Two Stroke Oil - personal ruin
Date: Jul 21, 2005
Tom, Elaborate, if you will, on preventive as well as periodic proceedures and short falls of the Cuyuna II-02. I am particularly interested in weaknesses and pressure testing the crankcase. Any other things that I should look out for. The factory reccomendation on mixture is 40:to 1. I've noticed that most who run them have changed to 50:1. What is your feeling on this? Dale Sellers Georgia UltraStar ----- Original Message ----- From: "possums" <possums(at)mindspring.com> Subject: Re: Kolb-List: Re: Two Stroke Oil - personal ruin > > At 08:16 PM 7/20/2005, you wrote: >> >>OK, Possum.... Smarty... go ahead... I'm down...kick me again... I can >>take >>it... Hell, I've been married 40 years this summer.... I can take >>anything.... >> >>OK, Possum... you have my undivided, if somewhat inadequate, attention... >>Where did I fail...? What was the grand omission or commission that >>reduced me to this...? I pay my taxes.... I don't buy cheap cigars or >>cheap gin... What could I have done differently to get 646, hell even >>246 >>hours out of this miserable apparatus without being reduced to the smoking >>shell of a man you see prostrate before you tonight....? Hell, I'll drink >>the oil myself...! I beseech you, Sir.... Share..! >> >>Shattered Beauford... >>FireFly lawn chair #076 > > Just lucky I guess. I used to have trouble with my old 447 too, > if it makes you feel any better. > -------------------- > >Tom - Should I decarbon the engine if I can't see any carbon. > What's the best way to check the rings?? > > From: "Tom Olenik" <olenik-aviation(at)buyitsellitfixit.com> > To: "possums" > > I usually reach in and push in on them with my finger. You should feel > them > move. Really though, with that much time on it without any kind of > teardown, the engine doesn't owe you much. Since the time has been put on > fast, you have been able to do that long but even engines that get time > fast > like that are probably likely to need at least some attention by 500. > > I just talked to someone with a Drifter 503 this week who had a crank fail > at 500 hours and crack the crank case. The engine had never been apart > and > all he ever did was run it. He and all his friends were speculating at > what > could have caused the failure. To me it's pretty simple. Wear. His > buddies were going to be ragging him for forgetting his oil or something, > but the pistons were A ok, and the pistons will almost always fail in a > lubrication failure before the bearings. > > If I was the one writing the TBO for the 503 I would put it at 450 because > that is about where I start seeing crank failures even with well kept > engines. Of course I see some with as little as 130 hours, but those are > either from a lot of storage or from constant over revving. > > If I were to write it for the 447, it would be 600 hours and it would be > closer to 900 hours for the 377. I'm one that things the 300 hours is > about > right for the 582 though. If you have had the opportunity to look at > various crankshafts in 2-stroke engines of this size you will notice that > the lower rod area on the Rotax crankshaft has much less slop side to side > and less of an area for lubrication to make it into the bearing. The 377 > and 447 have a slit on either side of the lower rod, but the 503 and 582 > only have a slit on one side. If you compare that to a Cuyuna 430 or some > other 2-stroke, the other two stroke will usually have more of the bearing > exposed to allow for better lubrication. > > Now don't get me wrong. The Rotax engines are good engines and well > proven, > but most things can be made better, and the crank seals, and lower rod > design is one area that could use improvement in my opinion. > > Tom Olenik > Olenik Aviation > http://www.buyitsellitfixit.com/rotax.htm > http://www.buyitsellitfixit.com/2si-engines.htm > > > ________________________________________________________________________________
Date: Jul 21, 2005
Subject: Re: Two Stroke Oil - personal ruin
From: Herb Gayheart <herbgh(at)juno.com>
Group Some time ago I searched the net and found that there are not that many folks making 2 cycle mineral oil in this country. Many of them are relablers. If that be true; How would we know when a bad batch of oil is made? It could happen! Herb (sitting on his 447 that will not swing a three blade 60 inch ivo--no matter the pitch. ) ________________________________________________________________________________
Date: Jul 21, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Two Stroke Oil - personal ruin
At 11:10 AM 7/21/2005, you wrote: > >Tom, > >Elaborate, if you will, on preventive as well as periodic proceedures and >short falls of the Cuyuna II-02. I am particularly interested in weaknesses >and pressure testing the crankcase. >Any other things that I should look out for. The factory reccomendation on >mixture is 40:to 1. I've noticed that most who run them have changed to >50:1. What is your feeling on this? > >Dale Sellers >Georgia UltraStar I don't know if Tom is still on the list. ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 21, 2005
I know what u mean Woody. If you are flying a Challenger you will need medical assistance to wipe the smile off your face after the first flight in a Kolb. No more chasin your nose around the sky and rudders are reduced to almost an option for flight. Everybody makes a big issue out of the Kolb being a tail dragger. It rapidly becomes a non issue after the first flight. I transitioned myself from a Cessna to a Kolb Flyer with just a tail skid ( No wheel). I just kept it on the ground for 2 days of taxi tests until I was very familiar with the ground handling. First flight was perfect. I have a friend that on his first attempt at taxiing a Firestar managed to get airborne. He didn't panic just remembered what I had told him. First words to me after he landed was " The tail dragger part really is a non issue". Like I would lie to him :). PS Your results may vary. > Hello everyone. I have been reading the list for a while and I think I have > finally got a good lead on a M-III of my own. I am hoping to find someone in > the Des Moines Iowa area to look at it and give their opinion and also to > help me transistion into it. I have experiance with T bird and Challenger > with tricycle gear but no tail experiance. Any assistance would be greatly > appreciated. > Thanks > Chuck Stonex > N28JL ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: Two Stroke Oil - personal ruin
Date: Jul 21, 2005
The old Beauford is back, I've missed your scarcastic wit and way with the words. Keep up the good work. If you make it to Kentucky this Sept I will have some Cuban cigars for ya. > > Compression tester you say... ? I had so much carbon in my cylinders I > couldn't screw a compression tester into the holes with a sledge hammer to > get it started in the threads.... when light went into the hole it was > absorbed and vanished....dental tools were bitten off at the handle when > poked into those plug holes... when I removed the bolts, little black > carbon > fingers emerged from the ports and held the manifolds in place... NASA has > put out feelers to me as a prime source of re-entry heat shield materials.. > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Fw: Quiet Landings/Practice Dead Stick
Date: Jul 21, 2005
| Now that I have practiced this, I will know what to expect if the silence happens unexpectedly and I won't panic. I now know the plane glides and handles great with engine off. | Jim Hefner Hi Jim H/Gang: I agree with you 100%. Thanks for sharing your practice. I forget who wrote this on the Kolb List, but it was to the effect that they would not take a chance practicing a dead stick landing, possibly breaking the airplane. They would wait until it happened and handle the emergency situation for the first time in an actual situation with no prior experience. Ever since I read that I have thought about it many times. I still think about it. Much easier to practice dead stick landings at a 3,000 ft paved airstrip than during the first actual unannounced engine out some place a lot less desireable. Take care, john h ________________________________________________________________________________
From: "Dale Sellers" <dsel1(at)bellsouth.net>
Subject: Re: Two Stroke Oil - personal ruin
Date: Jul 21, 2005
he was yesterday. ----- Original Message ----- From: "possums" <possums(at)mindspring.com> Subject: Re: Kolb-List: Re: Two Stroke Oil - personal ruin > > At 11:10 AM 7/21/2005, you wrote: >> >>Tom, >> >>Elaborate, if you will, on preventive as well as periodic proceedures and >>short falls of the Cuyuna II-02. I am particularly interested in >>weaknesses >>and pressure testing the crankcase. >>Any other things that I should look out for. The factory reccomendation >>on >>mixture is 40:to 1. I've noticed that most who run them have changed to >>50:1. What is your feeling on this? >> >>Dale Sellers >>Georgia UltraStar > > > I don't know if Tom is still on the list. > > > ________________________________________________________________________________
Date: Jul 21, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Synthetic 447 Sin
Anyone using AV2 synthetic blend from California Power Systems? They advertise it as being designed for Rotax engines, and approved by Rotax at 50:1 premix or injected. The info mentions that it is formulated for use in "Dykes" ring equipped Rotax engines. It's a proprietory 50/50 mix of synthetic and mineral base. I've been using it in my injected 503, but only have 40 hours on the engine. From what I can tell so far from plug condition, I'm not seeing much carbon buildup. Dave Bigelow FS2, 503 DCDI Kamuela, Hawaii ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 21, 2005
Subject: Re: Synthetic 447 Sin
In a message dated 7/21/2005 10:38:45 PM Eastern Standard Time, dlbigelow(at)verizon.net writes: Anyone using AV2 synthetic blend from California Power Systems? My partner & I have both been using AV2 for about 50 hours each. Mine is a 503 & his is a 582. Both are Firestar II's. No problems yet. On the "Fly-UL" list there were a couple of experts who sais AV2 is not good. We will continue to run it. Howard Shackleford FS II SC ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 22, 2005
Subject: Re: Synthetic 447 Sin
In a message dated 7/21/2005 11:58:03 PM Eastern Standard Time, HShack(at)aol.com writes: On the "Fly-UL" list there were a couple of experts who sais AV2 is not good. We will continue to run it. Howard Shackleford FS II SC "said" Howard Shackleford FS II SC ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 22, 2005
He didn't panic just remembered what I had told him>> Chuck, What did you tell him?. I am about to change from Challenger to Kolb and have not flown a tail dragger since I sold the Thruster many years ago. NB. The Challenger is not half as bad as this lot make out :-) Pat -- ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 22, 2005
Pat I think you might of direct this to the wrong guy but your right about one thing, Challenger is a good plane. Golden Circle Air (T Bird) was 20 miles away until they sold it last week and it moved to Liberty Iowa and everyone flys T Bird here. It was a great plane for training but I do not want one in my hanger. I'm just hoping I can find someone to help me get some time in this M-III I am hoping to buy next week. Chuck S He didn't panic just remembered what I had told him>> Chuck, What did you tell him?. I am about to change from Challenger to Kolb and have not flown a tail dragger since I sold the Thruster many years ago. NB. The Challenger is not half as bad as this lot make out :-) Pat -- ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re: Fw: Quiet Landings
Date: Jul 22, 2005
Don't come up short!! >> Hope I am not teaching granny to suck eggs here but if you line up your expected landing point with something on your plane, top of instrument panel, end of nose cone, whatever, and the expected landing point climbs above your mark, YOU WILL UNDERSHOOT . Do not try to keep the points in line as you will slowly raise your nose, lose speed and stall. Trying to stretch your glide can kill you. Conversely, if the landing point slides DOWN you will overshoot and should drop on more flap, sideslip, fishtail or whatever to lose height. Congratulations. I have never had the nerve to turn off the engine in flight unless something had already gone wrong. Cheers Pat -- ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: tom o's recommended tbo for 447
Date: Jul 22, 2005
| Either Wednesday or Thursday there was a post about engine overall and | maintenance seemly from Tom, listing the TBO of a 447 to be 600 hours and a | 503 at a lower time. | | Was this a past quote someone put on the site??????? | | Jimmy Hankinson Morning Jimmy H/All: Yes. Possum pulled it out of his or Kolb's archives. I understand these TBO times are numbers Tom Olenik would recommend based on his experience repairing them, if he were the Rotax engineers in charge. Tom's numbers are similar to mine, reference the 912 series. Rotax recommends 1,500 hour TBO. I believe my 912ULS will see much more time than that before it is torn down. Don Huff has well over 2,000 hours on his 912UL and still going strong. john h ________________________________________________________________________________
From: "Jeremy Casey" <n79rt(at)kilocharlie.us>
Subject: tom o's recommended tbo for 447
Date: Jul 22, 2005
Don Huff has well over 2,000 hours on his 912UL and still going strong. john h Last time I ask him, he was over 2300 hours...and his is certainly the hardest run 912 on the planet...full throttle, climb to 9-10K...leave the throttle right where it was and cruise 2-2.5 hours, idle power push the nose over decent (or spin it to get down quick) shut off for more gas...I always shake my head... Jeremy ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
| I still don't like the idea of practicing engine outs with the ignition off. If you misjudge the distance, you can thump the airplane..... or worse, and I believe (if I survived) I would feel really stupid if I wrecked my bird while practicing dead stick with an engine that would still run. There have been many times that I have adjusted throttle during a glide to landing because I misjudged the distance. What's the old saying in flying circles...."there are old pilots and there are bold pilots but, there are no old, bold pilots". | | Steve Hi Steve K/Gang: I don't agree with your philosophy, but that does not matter. Personally, I would rather take a chance of missing a 3,000 ft strip and learn how to fly my MKIII engine out than do it your way. I don't have any old sayings for you, but the example you used, above, doesn't fit pilots that do realistic training in the eventuality that the engine stops unannounced. Again, to each his own. john h MKIII ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
Personally, I would rather take a chance of missing a 3,000 ft strip and learn how to fly my MKIII engine out than do it your way. I don't have any old sayings for you, but the example you used, above, doesn't fit pilots that do realistic training in the eventuality that the engine stops unannounced. ------------------- Hi John, If you have exactly the right circumstances to practice this, it would be fun, and you'd gain valuable experience. No doubt about it. However, miss that runway and end up in someone's yard, and you'll be hung out to dry for being reckless. Imagine having to convince an average jury that turning off the engine in your plane was a reasonable thing to do. Might as well just plead guilty. You could still make a case that this slight risk is worth taking, considering the knowledge that could be gained. I would never have considered shutting off the engine of a plane before I actually had an emergency situation. Now that I've logged a few minutes of (flaming) glider time, I'm actually more open to doing some real glide testing. Deep down, I think we don't really believe the plane will fly without power until we see it first hand, then it's not as scary as it used to be. Cheers, Rusty (starting to think SS-022 is a hurricane magnet) ________________________________________________________________________________
From: "Ed Chmielewski" <edchmiel(at)mindspring.com>
Subject: Re: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
Steve/John/Kolbers all, This dead-stick thread is great, as it brings up a lot of valid points. As a former CFI I'll agree there's no 'right' or 'wrong' way for all circumstances, but for all but the unwilling I would demonstrate true dead-stick landings with plenty of altitude and to a runway of excess length. The students always remarked about the increase in glide without the windmilling prop, and the slip practice which resulted (to lose the excess altitude) was another side benefit. This is something that I feel should be practiced in advance, and not left to luck should the engine quit for whatever reason. As someone once told me, "An airplane should never surprise you, but it might disappoint you occasionally". Ed in JXN (MI) MkII/503 ----- Original Message ----- From: "Steve Kroll" <muso2080(at)yahoo.com> Subject: Re: Kolb-List: Quiet Landings/Practice Dead Stick > > <<<< that they would not take a chance practicing a dead stick landing, > possibly breaking the airplane. >>>>>> > > It was me that said that John but you misunderstood. I had already had an > unannounced engine out and subsequent forced landing and it seemed to me > at the time it happened that the glide was steeper with the engine off. > > I still don't like the idea of practicing engine outs with the ignition > off. ________________________________________________________________________________
From: "Steve Garvelink" <link(at)cdc.net>
Subject: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
Aw come on guys I used to know a flight examiner that used to randomly shut the engine down take the keys out of the ignition and throw them out the window. I think he had a spare in his pocket but that was a random part of his flight test. Best to practice engine out over a large flat airfield or salt flats. Imho srglink -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Rusty Subject: RE: Kolb-List: Quiet Landings/Practice Dead Stick Personally, I would rather take a chance of missing a 3,000 ft strip and learn how to fly my MKIII engine out than do it your way. I don't have any old sayings for you, but the example you used, above, doesn't fit pilots that do realistic training in the eventuality that the engine stops unannounced. ------------------- Hi John, If you have exactly the right circumstances to practice this, it would be fun, and you'd gain valuable experience. No doubt about it. However, miss that runway and end up in someone's yard, and you'll be hung out to dry for being reckless. Imagine having to convince an average jury that turning off the engine in your plane was a reasonable thing to do. Might as well just plead guilty. You could still make a case that this slight risk is worth taking, considering the knowledge that could be gained. I would never have considered shutting off the engine of a plane before I actually had an emergency situation. Now that I've logged a few minutes of (flaming) glider time, I'm actually more open to doing some real glide testing. Deep down, I think we don't really believe the plane will fly without power until we see it first hand, then it's not as scary as it used to be. Cheers, Rusty (starting to think SS-022 is a hurricane magnet) ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
| If you have exactly the right circumstances to practice this, it would be | fun, and you'd gain valuable experience. | Rusty Rusty/Gang: You guys are making a big deal out of shooting practice dead stick landings. Next time you have an engine out I hope you "have exactly the right circumstances to practice this." If you have doubts you can not make a 3,000 ft runway from 1,000 feet AGL, engine off, you need all the help you can muster to survive as a pilot of any kind of powered aircraft. The FAA Daily Accident Briefs are full of engine outs, most of which are GA. Of course, we don't hear of all the experimental and UL engine outs. Couple weeks ago was the first dead stick I had shot in a longggggg time. I must admit, that moment of apprehension/hesitation when I reached for the kill switch. However, as soon as the 912 was shut down and things got quiet, I was relaxed and certainly enjoyed the flight and the landing. Was a good exercise which pointed out to me how rusty I was shooting dead stick landings. With 3,000 ft to land on, although way out of shape for it, I had plenty options of where on that 3,000 feet of sod I wanted to touch down. I must make it a point to get over to Wetumpka Airport more often and get and maintain proficiency shooting dead stick landings. I think proficiency is the word I have been looking for. john h MKIII ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)highstream.net>
Subject: Re: Two Stroke Oil - personal ruin
Date: Jul 21, 2005
Dale, That reply someone posted from Tom Olenick the other day was an old response from Tom, the poster must have kept it in his computer and reposted it to the list the other day. Denny Rowe ----- Original Message ----- From: "Dale Sellers" <dsel1(at)bellsouth.net> Subject: Re: Kolb-List: Re: Two Stroke Oil - personal ruin > > he was yesterday. > ----- Original Message ----- > From: "possums" <possums(at)mindspring.com> > To: > Subject: Re: Kolb-List: Re: Two Stroke Oil - personal ruin > > >> >> At 11:10 AM 7/21/2005, you wrote: >>> >>>Tom, >>> >>>Elaborate, if you will, on preventive as well as periodic proceedures and >>>short falls of the Cuyuna II-02. I am particularly interested in >>>weaknesses >>>and pressure testing the crankcase. >>>Any other things that I should look out for. The factory reccomendation >>>on >>>mixture is 40:to 1. I've noticed that most who run them have changed to >>>50:1. What is your feeling on this? >>> >>>Dale Sellers >>>Georgia UltraStar >> >> >> I don't know if Tom is still on the list. >> >> >> > > > ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM05(at)comcast.net>
Subject: Re: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
I have one observation that I would like to share with you on this tread. When you shout down that engine you aren't locked in to a specific glide ratio. In our Kolbs we have a very powerful tool that will allow you to adjust your glide to get you to the exact landing spot you want, it is your flaps. They will not extend your glide but they WILL shorten it. As for slips they aren't real effective in our Kolbs. The first thing I did when I had a engine out was establish what I figured was my best glide speed and tried to figure were it would take me. From there I knew the maximum distance I could go and used my flaps to get me to the exact spot short of that maximum where I landed. Rick Neilsen Redrive VW Powered MKIIIc ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Subject: Re: Kolb-List: Quiet Landings/Practice Dead Stick > > |Best to practice engine out over a > | large flat airfield or salt flats. > | ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)highstream.net>
Subject: 912S Rpm question
Date: Jul 22, 2005
John H and other 912S users, A non lister with a 912S powered Extra and a Warp drive prop needs to know what RPM to prop his 912S to at WOT level flight. He expects to see 90mph at 5300 rpm cruise, and does not get it. Can all Mk-3 drivers (Both types) who run the 912S and Warp blades (Also both types wide and tapered tips) let me know what performance they are getting so I can forward the info to him. Denny Rowe, Mk-3 PA, still working on hanger and not flying. :-( ________________________________________________________________________________
From: "Christopher Armstrong" <tophera(at)centurytel.net>
Subject: Quiet Landings/Practice Dead Stick
Date: Jul 22, 2005
My actual dead stick experience was zero back in 1983 when I had to shut down the engine due to my BRS chute (one of the first out there) falling out of it's Velcro closed soft pack and trailing behind the airplane, threatening to hit the pusher prop or wrap itself around the tail in as it spun in the propwash. I was able to land on the runway that I took off from and even able to stop without dragging the chute more then about 20 feet. In 2002 I had my second engine out, this time due to a fuel pump failure in an Aircoupe. This time I was just able to clear some powerlines and land in a fairly decent field and due to shear luck missed the numerous big rocks bumps and holes. Neither were fun and neither required anything of me but to fly the plane near perfectly and touchdown soft and slow. Over trees or other nasty terrain the same is going to be required, pick the best looking spot, fly the plane near perfectly, and land as soft and as slow as you can, aiming the ends of the wings at the big stuff and you at the little stuff. If you are lucky the wing will bear the brunt of it and you will survive the crash. If you are not lucky you will be really smashed, or dead. Practicing simulated or actual dead stick landings simply improves your ability to judge how far you can glide, and to manage the energy you have so that you do land at that best looking spot flying as slowly as you can. I had practiced throttle closed "dead" stick landings fairly recently before each of my real emergency landings. I am very glad I did. I am not sure that having practiced real engine out landings would have improved my results significantly. It would have given me a bit better understanding of the airplanes performance, and I would have been able to judge my landings a bit better. I certainly don't think that there should be any danger to practicing real engine out landings for a competent pilot. Pilots should only do this under good conditions, a fairly calm day, a nice big runway, and no traffic around. Learning to make all your approaches such that you don't use the throttle to bail you out in the end is probably as useful, and I feel should be standard practice for Two-stroke, auto-conversion and other "experimental" engine flyers. Long flat approaches under significant power should be reserved for people flying extremely reliable engines. Christopher Armstrong ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: 912S Rpm question
Date: Jul 22, 2005
| A non lister with a 912S powered Extra and a Warp drive prop needs to know what RPM to prop his 912S to at WOT level flight. He expects to see 90mph at 5300 rpm cruise, and does not get it. | Denny Rowe | Denny R/Gang: With any non-inflight adjustable prop: 5,500 rpm WOT (wide open throttle) straight and level flight. That works out to about 5,200 to 5,300 rpm static WOT. He may see 90 mph at 5,300 rpm as above. Barnaby Waffrain redesigned the MKIIIC and came up with a streamlined Extra. For my purposes, I can fly between 80 and 85 mph at 5,000 rpm. 5,000 rpm seems to be a comfortable cruise rpm for me and the airplane. The MKIII flies well at 80 to 85 mph cruise. john h (Prejudiced to the MKIIIc I have been building and flying since 1991.) PS: Those same numbers apply to the 912UL engine also. ________________________________________________________________________________
From: DCulver701(at)AOL.com
Date: Jul 22, 2005
Subject: Re: Old thread- Trips
Hi Steve, read your post on locating Lake Yale on your map. Our place is on the N.W. corner of the lake, just above a big Baptist retreat, off of Hy. 452. Its called Sunlake Estates, a retirement community with approximately 250 homes. There is a marina with about 40 boat slips, with the boat ramp being a short distance away. There,s also a public dirt ramp directly adjascent to our community. Should be easy to spot. Best regards, Dave Culver ________________________________________________________________________________
From: "flykolb" <flykolb(at)carolina.rr.com>
Subject: Quiet landings
Date: Jul 22, 2005
Kolbers: I have had three dead stick landings. 1 - In the pattern on downwind, unexpected engine out, landing no problem 2 - just took off from short grass strip, unexpected engine out, landing no problem. 3 - just took off from my grass strip, "kind of" expected engine out, turned back but was high. Dove for strip. Flaps would not do it so did away with flaps and just dove. Landed on the last 1/3 of runway (2000' grass strip), no problem. It is amazing how that big fan keeps the pilot cool. When it stopped it got very warm! Jim Mark III ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 22, 2005
I told him that if something happened like getting unexpectedly airborn don't panic just fly the plane. He was a pilot but it still took him 3 passes to figure out the right approach to land. No panic to get it back down just kept flying untill he got things figured out. Perhaps I am to used to Kolbs. Flying a Challenger was the most frighteneing experience I had had in years. I was not prepared for the extra rudder needed to stop a turn. These planes need rudder or it won't get out of a turn, The extra stiff rudder pedals and lack of concern about rudders in the Kolb had me circling for 10 minutes (felt like hours) trying to figure out what to do next. Finally a hard kick to the rudders got some movement and I straightened up. Quite frightening. I tried another Challenger that day with the same result and need for rudder. Still could not keep the nose from wandering around. I do understand the aircraft exported to the UK have bigger rudders and may be less needy of rudder input. You're going to love the Kolb ----- Original Message ----- From: "PATRICK LADD" <pj.ladd(at)btinternet.com> Subject: Re: Kolb-List: M-IIIC Drivers in Iowa > > He didn't panic just remembered what I had told him>> > > Chuck, > What did you tell him?. I am about to change from Challenger to Kolb and > have not flown a tail dragger since I sold the Thruster many years ago. > NB. The Challenger is not half as bad as this lot make out :-) > > Pat > > > -- > > > -- > > ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 22, 2005
I am actually very excited about flying this M-III. I talked to one of the orginal builders and got a very positive history. He actually told me what the plane was like. the only thing different was that according to him it had aluminum diamond plate on the floor. Now it has smooth aluminum for some reason. There are no indications of damage so maybe someone need the diamond plate for something else. I do want to get rid of the 618 on it though. See if I can get a 582 or equivilent. Chuck I told him that if something happened like getting unexpectedly airborn don't panic just fly the plane. He was a pilot but it still took him 3 passes to figure out the right approach to land. No panic to get it back down just kept flying untill he got things figured out. Perhaps I am to used to Kolbs. Flying a Challenger was the most frighteneing experience I had had in years. I was not prepared for the extra rudder needed to stop a turn. These planes need rudder or it won't get out of a turn, The extra stiff rudder pedals and lack of concern about rudders in the Kolb had me circling for 10 minutes (felt like hours) trying to figure out what to do next. Finally a hard kick to the rudders got some movement and I straightened up. Quite frightening. I tried another Challenger that day with the same result and need for rudder. Still could not keep the nose from wandering around. I do understand the aircraft exported to the UK have bigger rudders and may be less needy of rudder input. You're going to love the Kolb ----- Original Message ----- From: "PATRICK LADD" <pj.ladd(at)btinternet.com> Subject: Re: Kolb-List: M-IIIC Drivers in Iowa > > He didn't panic just remembered what I had told him>> > > Chuck, > What did you tell him?. I am about to change from Challenger to Kolb and > have not flown a tail dragger since I sold the Thruster many years ago. > NB. The Challenger is not half as bad as this lot make out :-) > > Pat > > > -- > > > -- > > ________________________________________________________________________________
From: "Richard Swiderski" <rswiderski(at)earthlink.net>
Subject: Torsional Resonance & Drive Trains
Date: Jul 22, 2005
Kolb Gear Heads: Below is an article I found on torsional resonance which is an incredible insight into what is lurking in all our engines. It's a fascinating story. If you are building or modifying a reduction drive this will be a sobering read. All others, it will give you an appreciation of the engineering that makes our fun possible. I don't know where I originally acquired this, so I can't give due credit to the author. PS: In this article, there is an illuminating insight into spag clutches that we were wondering about a while back. Richard Swiderski SlingShot Turbo Suzuki still in the oven. PROPELLER DRIVE SYSTEMS AND TORSIONAL VIBRATION Don brings his unique experience in testing of aircraft to these pages. A graduate of Northrup University and life long interest in new aeronautical concepts, his concerns for safety and progress of auto engine conversions prompted this article. Hopefully, his information will create a better awareness of the engineering challenge facing experimenters in modern aircraft power plant development. We welcome additional articles on the subject. MCM By Donald P. Hessenaur As aircraft engine prices continue to rise beyond the reach of most who would like to build and fly their own aircraft, many are turning to alternate power sources. This is not a new phenomena. From the Wright brothers on, many have designed, built or converted engines to aircraft use. At one time or another engines have been used from automobiles, motorcycles, outboard motors and even snowmobiles, with varying degrees of success or failure. AUTO ENGINE CONVERSIONS Today many automotive engine conversions are appearing on the aviation scene. They are definitely a viable alternative. The automotive engine today is veny advanced technically and relatively low in cost when compared to Lycomings and/or Continentals. Unfortunately, automotive engines are designed and optimized for the automobile and not for aircraft. Generally auto engines operate at a much higher RPM. The torsional vibration characteristics of a given engine, connected to a transmission, drive train and wheels, are quite different from that of the same engine, connected to an aircraft propeller. The damping action of the tires on the road and the inertia effects of the mass of the automobile are not even close to the damping/inertia effects of a propeller turning in air. TORSIONAL RESONANCE In recent years, I have developed a concern that many of the individuals and/or companies involved in the development of auto conversions do not seem to have an understanding of the problem of torsional vibration. I'm notsaying that this is true in every case. Some appear to have a profound knowledge of torsional vibration but others seem to dismiss it as a minor problem. They feel all they need to do is just stick in a rubber damper, freewheel clutch or some other quick fix and maybe the problem will go away. My experience has been that torsional vibration just doesn't go away. It can be the life or death of an entire project, not only technically, but it can also lead to a financial black hole for the individuals or company involved! The potential for success in such a project would be much higher if the individuals involved knew what they were dealing with and would use valid aircraft engineering procedures during the design and development of an engine. Creativity and experimentation should be encouraged but one must also realize that 9 times out of 10, what was thought to be a new and original solution to a problem has probably been tried by a number of people in the past. The same laws of physics, dealing with torsional vibration, are still in effect today, as they were 20 to 50 years ago. I would be the first to admit. I do not have all the knowledge on vibration in rotating systems. Nevertheless, I have had some unique experiences with tonsionals and other associated vibration problems. It is my hope that by relating them, someone will be saved from some grief. FIRSTHAND EXPERIENCE in the past I have had the opportunity to have worked on three interesting projects each of which involved torsional vibration problems to one degree or another The first was the Avian 2-t80 gyroplane which was developed in Georgetown, Ontario, Canada in the early 60's. The performanoe and handling of this gyroplane has not been surpassed by any other in its class to this day. The second was the BD-5 'Micro" kit aircraft developed in Newton, Kansas by Jim Bede in the early 70's. The third was the RotorWay RW-133 helicopter engine developed by B.J Schramm in the mid-70's. AVIAN VIBRATION ENCOUNTERS The Avian gyrocopter was a pusher design with a ducted Hartzell propeller. The rotor was an articulated 3 bladed semi-rigid, high inertia design. For this reason, a substantial drive system was required for rotor spin-up. On the original prototypes there was a 3 inch wide, heavy duty,square toothed belt that transmitted engine power from a smaller driver sprocket to a large driven sprocket at the base of the rotor hub. Occasionally, during a spin-up, this belt was stretched by some horrendous load so that the belt teeth would no longer engage the teeth on the driven sprocket causing the belt to ride up on top of the sprocket teeth. The resulting high load on the sprockets caused the structure that supported the bearings to collapse (A round toothed HTD type belt would have eliminated the riding up problem of the square tooth belt but it had not as yet been developed in the early 60's.) About this time, Avian started to develop and build their last prototype. It was totally redesigned and much improved in every way over the previous prototypes. One area of improvement was the rotor spin-up system The upper belt width was increased to 4 inches and the structure that supported the sprocket bearings was made more substantial. A new hydraulic multi-plate clutch was designed with more torque capacity and mounted over the engine near the propeller end. This improved drive gave the new prototype absolutely phenomenal jump take-off performance. The gyroplane was capable of jump take-off to 50 ft. The problem of the upper bed drive had been solved by the brute strength approach, using a stiffer support structure along with a wider belt and sprockets. Nevertheless, as time went on other problems started to show up. The lower belt drive, that took power off the engine seemed to flop a lot at various times. After a few spin ups the clutch would become very hot and eventually turn blue in color. If the cowling was removed, immediately after a spin-up the clutch would appear to have been red hot. The torsional loads going through the drive system appeared to be much higher than the original analytical numbers indicated. I had heard about torsional vibration during my college years but at the time it never hit me that the problem with the drive system involved torsional vibration. As far as I know, the clutch problem was never solved. FLUTTER & VIBRATION TESTING While at Avian I was assigned to work with a consultant who was hired to do ground vibration testing and a flutter analysis on our new prototype. This was a relatively new technology and he was the only person who did this kind of work at the time. Although he was from Tononto, Canada, he worked throughout the American aerospace industry. His equipment included a number of vibration shakers that were attached to the airframe, making it vibrate at various input frequencies. The shakers were controlled from a control panel. A number of magnetic vibration sensors were attached to the airframe, along with one that was hand held, so it could be moved around. These pickups were used to sense the resulting amplitudes of vibration at various points on the airframe. This information was then displayed on an oscilloscope. He was able to adjust the input frequency, so that various parts of the airframe would vibrate at their respective resonance frequency. The needles on the instruments, the door handle, the plexiglass in the side window, a duct support struct or the rudder could all be made to vibrate at their individual resonance frequencies. It was really weird. In fact, it appeared downright mysterious to see this engineer adjust the input frequency and shake any part he wished on the airframe.. He made a frequency survey of everything that resonated on the gyroplane. This was used to determine if anything resonated within the operating frequency range of the engine, drive system or rotor, that might cause a failure in the future. With this analysis, we found a number of parts that needed to be stiffened or redesigned so they would not vibrate or flutter in flight. During the 3 days I worked with this engineer as his assistant, I received a wealth of knowledge about vibration and resonance in aircraft. BEDE AIRCRAFT I was interviewed and offered an engineering position with Bede AincraH by Burt Rulan. My employment started on July 6, 1972. After the Avian years, my interest in the entire subject of vibration expanded and I became fully aware of torsional problems in rotating systems. Many spare hours were spent hitting engineering texts and reading numerous articles on the subject, including many by Molt Taylor. I was really curious as to how they had solved the torsional vibration problem in the BD-5. During the finst week at Bede, Les Berven was flying the BD-5 every day. When it would come down aher a flight, the mechanics would open up the engine compartment to take a look to see what was going on It wasn't long before I realized there were a number of problems they were laying to deal with. The engine was having cooling and mixture problems while trying to maintain the EGTs and CHTs below redline. The problem that really caught my attention was the overheating of the belt and sheaves. At that time they were running a snowmobile belt on variable ratio sheaves. The overheating clutch at Avian came to mind when I noticed these sheaves were quite discolored from the high temperatures involved. TORSIONALS AT BEDE During the following weeks they seemed to be doing a lot of ground testing. I had been assigned the responsibility for the weight and balance control for the BD-5 program, as I had done at Avian. Like the Avian 2-180, the BD-5 had a severe aft CG problem. One day they had been running the BD-5's engine on the ground for a period of time and all of a sudden there was a big explosion. The belt had disintegrated, with pieces all over the tarmac. These pieces of belt were as hard and bridle as bakelite plastic. As soon as I saw what happened, I knew the problem was torsional resonance. I mentioned this to the other engineers and they looked at me sort of strange. They thought I was joking and did not pay too much attention to my comment, since I was just the new engineer. HTD UNIROYAL BELT Soon after the belt incident some belt people were invited to come and look at our situation The representatives brought a number of belts such as standard V, poly V and various toothed belts. One belt that I had never seen before, caught my eye. It was a unique round toothed belt, an 6mm HTD belt. Aher all the problems associated with square toothed belts at Avian, when I saw that round toothed belt, I knew this was an exceptional design. It could be used on an aircraft and give much more reliability than one with square teeth. Best of all, the power loss was exdremely low, since it ran at low friction levels, resulting in considerably less heat buildup About this bme I was asked to start investigating various belt systems and get involved in the drive system and engine installation problems. Along with this assignment, I continued to head up a weight reduction program, particulafiy in the aft part of the ship. It was my intent to not only solve the drive system and engine installation problems but to save weight in those areas as well. Anything that could be done to remove weight, aft of the CG, would permit lead to be removed from the nose. So started working on a new drive system, using the 8mmHTD belt. Once it was put together and running, it seemed at first to perform quite well, but I soon noticed there was a lot of flapping of the belt at certain RPMs. We tightened the belt as much as we could but the flapping just seemed to persist. Nevertheless, it seemed to solve the problem for the moment and Les Berven put in a lot of flight time. Eveny once in a while we would have a failure but we would replace or repair the part and keep going. During this time we actually had more of a problem with the snowmobile engine. Various magazines were coming out with articles on the BD-S. It was becoming very popular and kit sales were climbing. ENGINE MOUNT FAILURE One significant event that occurred was the failure of the engine mount due to fatigue. The mount was welded upchrome-moly tubing and had a strange crystallized break. When I saw it, I knew it had something to do with the torsional vibration that was still in the system. A new heavier piece of tubing was welded in to make it stronger and beefier but during the next few flights it proceeded to break again. At this point a new heavier engine mount was fabricated and installed but soon after another failure occurred. This time the engine mount survived but the sheet metal channels that transferred the engine load into the fuselage, along with portions of the fuselage itself,were severely cracked. Also, numerous rivets were starting to work loose in the airframe. All that we had accomplished was to transfer and chase the problem from one area to another. The torsional problem was still with us. The biggest problem I had was that no one would believe me. At least the belt was holding up and no longer a problem. MYSTERIOUS SHAFT FAILURE The drive system difficulties were totally overwhelmed by the problems with the two stroke engine. To keep the planes flying for demonstrations and air shows, we were forced to place the highest priority on keeping the engines running. (If only the Rotex 562 had been available, we might have eliminated a major problem with the BD-5!) Cooling was a real difficult problem and one evening I and many of the engineering personnel stayed almost all night to find a solution. Burt was really frustrated with this cooling problem. In a last ditch effort, he got one of the giant portable electric shop fans, hooked it up to a large duct and then attached the duct to the open BD-S engine compahment. He felt if we couldn't get the engine to cool properly with this fan, there was no way we were going to get it to cool in the air. We ran the engine at full power and cycled the engine off and on a number of times. All of a sudden during one of the runs, something broke loose and the engine immediately went up to a very high RPM and seized. We found the propeller could turn freely without turning the drive belt or the engine. We looked all around and through everywhere and couldn't see where any break had occurred. No shaft had broken, nothing had failed that we could see. It was a real mystery. BD-S HTD belt drive components Tests were run on various belt widths to establish useful life recommendations. The drive system we had at that time used the HTD belt with the original upper main shaft. If I remember correctly, the O.D. of this shaft was about 3 inches and approximately 4 feet long. I am not sure of the wall thickness but it may have been .125 inches. This shaft had a machined bearing support fitting on each end, with the propeller mounted on the rear hub fitting and the HTD sprocket mounted on the front sprocket fitting. These end fittings were mounted to the inside diameter of the shaft, with three AN-4 bolts on each end, screwed radially into the shaft. The bolts were quite short so the threads went right up to the head, placing threads right in the shearing intersection between the fittings and the shaft itself. It was these 3 bolts at each end that transferred the torque from the HTD sprocket to the propeller hub at the rear. This was the configuration of the upper shaft when I arrived at Bede. Having bolts transfer torque in shear through the threaded area is not exactly a textbook design procedure but it had held for a year or more. TORSIONALS STRIKE AGAIN So we got the mechanic and started taking everything apart. When we pulled out the upper shaft, we found that all 6 bolts, 3 on each end, had failed precisely at the same time Now this was weird or like black magic. You would think that if something was going to fail, maybe the rear end would be ready to go but the front end might break loose first, relieving the load, then the back end would not fail. But no both ends of the 4 foot shaft failed precisely at the same bme, with all 6 bolts failing the same way. They were all crystallized and appeared to have been working in there for some time. By this time, Burt and the others had become believers in torsional resonance. Immediately we got on the phone, woke Jim Bede up and clued him in on what had happened. Within a week or so Jim brought in Al Beaufrere, a vibration expert from Long Island. I was assigned to work with him to solve the torsional problem. He came up with two different test drive systems. They were quite heavy and complicated but they did give us a direction in which to go. While Al was at Bede, I tried to learn all I could from him. This knowledge: combined with what I had picked up previously, gave us the insight that eventually led to a solution to our dilemma. THE MOLT TAYLOR DYNAFLEX SYSTEM After Al left, I started to design a new drive system, using the principles learned. It was about this time that many of the engineering staff were moved into the new Bede Product Development building. I was given an office withan other engineer named Larry Heuburger, who belive helped design the Derringer twin engine airplane. Larry knew Molt Taylor quite well and was able to persuade Jim Bede to let him design and build a small dynaflex coupling out of aluminum. I must say he did a beautiful job and came up with a real neat small dynaflex, which mounted right onto the engine. They used it with the HTD belt system and large upper shaf that I had running at the time. Ot appeared to successfully dampen out the torsional vibration. At the same time they were testing the dynaflex system I was coming right along with the design and fabrication of my new drive system. I forget just how long they flew the Molt Taylor system but one day an in flight failure occurred and Les had to deadstick the plane in. With all the engine problems this was quite a common occurrence so it was no big deal. It was found that the dynaflex had broken loose from the engine. A closer examination revealed that the crankshaft had broken clean off. The break was completely crystallized and it was difficult to discern whether it was a torsional break or a lateral break. We were not able to determine why this failure occurred. It may have been due to the rocking couple of the engine. Unfortunately, this failure ended funkier work on the dynaflex system. THE BROOMSTICK SHAFT I had come to the conclusion, based on the information from Al Beaufrere, that we needed to drastically lower the torsional frequency of the drive system by lowering its torsional spring constant. Stan Welles, our stress analyst, came up with a 6061-T6 aluminum shaft, with an outside diameter of 1 inch and a .095 inch wall thickness. This shaft came to be known as our "broomstick shaft". The same tubing size was used for both the upper main shaft and the lower jackshaft. Very soft rubber, donut type flexible joints were mounted on each end of the jackshaft. This lower shaft assembly transferred the power from the engine to the lower HTD sprocket while allowing for engine motion. The sprockets were made of a rag-filled bakelite type plastic by the Budd Corporation and are no longer available. They had wear characteristics, designed to be compatible with the HTD belt and had considerably less wear than anodized aluminum sprockets. Also they were lighter in weight. The lower sprocket was mounted on an adjustable casting that was mounted on the rear bulkhead of the engine compartment. The belt went up to the upper sprocket, which was attached to the forward end of the upper shaft. The drive ratio was 1.6 to 1.0. Bearings within the sprockets took the belt loads, which were relatively low since the belt was not preloaded. There was no need to have a tight belt with a torsionally soft system. Since the upper main shaft was only 1 inch OD, two bearings were mounted along its length to tune out lateral vibrations. Another bearing was mounted off the rear hub to take out the propeller loads. (Later, after I left Bede, Dan Cooney added another bearing towards the rear, to more effectively take out gyroscopic propeller loads ) FRlCTlON JOINTS The shaft end fittings on the lower jackshaft and the propeller hub on the upper shaft were attached with press-shrink friction fits. The fitting for the upper sprocket on the forward end of the upper shaft was a removable collet type friction fit. These friction fits were more than sufficient to carry the torque of the engine and were one of the design guidelines given to me by Al Beaufrere for joints subject to torsional vibration. This was a very, very lightweight system. The weight of the entire drive system was reduced by over 40 percent and this went a long way towards solving the aft CG problem in the BD-5. For test purposes, the prototype drive systems were designed and fabricated with zero safety factors. The first version of the "broomstick' drive did not have a freewheel clutch and when we first ran the system, we found out there was still much to be learned before the torsional problem was solved. LOW FREQUENCY TORSIONALS The vibration characteristics of the new prototype system was quite different from the previous systems. One could tell something radical had changed. The resonant point had been lowered below 600 RPM, the starting RPM of the engine. With such a low frequency and high amplitude of vibration, it was possible to visually hear and see the resonance occurring. One could see torque reversals occurring at the prop. The aircraft would violently shudder and shake itself apart, if allowed to continue. As the throttle was advanced, the RPM would get hung-up at the torsional point. Les could give it full throttle and it would just soak up all the energy from the engine, preventing the RPM from going through the torsional barrier. Occasionally, more by chance than anything, the RPM would pass through the resonance and then become super, super smooth. Likewise, when the engine was shutdown, the RPM would momentarily hang-up at the resonance point. All of a sudden, the plane would shudder and shake until all the energy of momentum was used up. Then the propeller would stop rather abruptly. It was the weirdest thing. Although we were successful in moving the torsional resonance point to a lower energy level, we had not eliminated the problem. Numerous experiments and tests were tried. At times, we were able to go into resonance with the ignition and fuel off using only the electric starter. About the same amount of shudder and vibration was produced through the aircraft when excited by the engine compression alone, as it did when the engine was running under its own power in resonance. At this point, we started to realize we had something here that was really mysterious. This led to an experiment where we replaced the two spark plugs with compression release valves, hooked up to a common control handle. With the engine and system turning over using the starter alone, the vibration and shudder in the plane instantly disappeared and became as smooth as silk, as soon as we opened the compression release valves. As soon as we would close the valves, the vibration and shudder would return. We could start and stop the resonance at will. Clearly, it could be seen that the resonance could be excited by compression strokes alone. The thing that blew our minds was that even when the input energy was low, the output loads were still as destructive to the airframe as when the input energy was high INFINITE LOADS? When we started to look into torsional resonance theory we found an explanation. Without any damping in the system, theoretically the peak load at resonance reaches infinity. That's why the input load had very little effect on the output load. Now many have said that it was just theoretical and there isno situation where any material would have zero damping qualities. Well, how much was the damping effect? We do not really know at this point. If the damping were to bring the load down to one tenth of infinity, that would still be a big load. What I am getting at is this: The loads are very high during resonance and are not entirely dependent on the input load. THE FREEWHEEL CLUTCH The idea for the freewheel clutch came from our machinist, Ray Johnson, and I must give him the credit. He came in one day and told me that when he was a kid, his dad had a thrashing machine on the farm They would run the belt from the tractor to the thrashing machine and it had a freewheel device on it so that any vibration coming from the old two cylinder John Deere would be somehow taken care of. The minute he said "freewheel clutch", it rang a bell. After previously seeing the oscillating torque reversals of the prop I knew we needed some way to allow a torque reverse to occur without the bounce back. I had been looking at centrifugal clutches, manual clutches, etc. that could be used to disengage and allow some slip. We even tried a test with a super loose belt with idler pulleys but the slop still wasn't enough. The torsional amplitude was just too great at the low system frequency we were dealing with. Immediately after Ray mentioned the freewheel clutch, I started investigating and found a Borg Warner clutch that was used in automatic transmissions It was a double cage, full phasing sprag clutch. The double cage caused all the little cams inside to engage precisely at the same time. I had previously had experience with freewheel roller type clutches at Avian but we had problems with the brinelling of the clutch races when one roller would engage before the others and momentarily take the full torque, causing eventual clutch failure. The doublecage full phasing, sprag clutch solved this problem. It took a month or two to design and have the clutch parts made. The clutch itself was mounted on the front of the upper plastic sprocket. It had its own bearing to maintain the clutch concentricity. The inner clutch race was integrated with the collar that transferred the torque to the upper 1" shaft. The heat treat for the clutch races and collet was somewhat complicated and expensive but at that point we weren't looking at the cost, as much as just trying to find something that was lightweight and workable. At that time I was under tremendous pressure at Bede to try to get this system working. After a lot of hard work the parts were made, Everything went together beautifully and the clutch was mounted in the airplane. About that time, our engine company had some problems and we could not get any engines. I had the drive system in the ship shortly after New Years but it sat until sometime in March before we were able to get an engine to test it. So, I was sitting that whole time wondering if it would work. Finally the engine arrived. The mechanics installed it and started it up. It was super smooth. There was no sign of any shudder or vibration in the aircraft due to orsionals. The first tests were so successful that Les took the plane up. He came back with a big smile on his face and told us it was the smoothest drive system he had ever flown. Jim was relieved and happy, like, real happy! We had solved the torsional problem. Dyno test stand used for RotorWay engine development, air show demonstrations, and producting engine run-ins. DUAL FREQUENCY SYSTEM According to theory when the stiffness of a given system goes to zero, the resonance point also goes to zero RPM. With the freewheel clutch, the torsional frequency would go to zero whenever a torque reversal occurred For that moment in time, the RPM would then be above the resonance point and the engine would have no problem powering up into the operating RPM range. In this regard,the BD-5 soft system with the freewheel clutch was a passive dual frequency system, that functioned much like the active dual frequency system used in the Continenta Tiara family of geared aircraft engines FREEWHEEL CLUTCH - PARTIAL SOLUTION! It must be understood that the freewheel clutch is only part of the solution to the torsional resonance problem. Lowering the resonant point below the starting RPM of the engine is the other essential part of the solution. Simply installing a freewheel clutch in a system, where the torsional resonance point is still in the operating range, may give the appearance of success for the short term but not for the long term. In a low frequency, torsionally soft system like that developed at Bede, the clutch chatter frequency is low and the amplitude of rotational vibration is high, as the RPM passes through the resonance point. Also, this occurs at the point when the engine is just about to start and the energy level in the system is quite low. Exerpt from professional Rotorway operation and maintenance manual which contains detailed step by step instructions. This photo shows a setup for checking drive pulley run-out. A model publication for auto conversions It is true, the loads can be very high at the resonance point, but this occurs during a torque reversal which disengages the clutch and causes these loads to go to zero. These characteristics are good for long clutch life, which means a smaller clutch with a lower capacity is all that's required. This saves both weight and cost. On the other hand, in a higher frequency, torsionally hard system, the clutch chatter frequency is high and the amplitude of rotational vibration is low. With this type of system, the energy level is high. These characteristics tend to shorten clutch life. A system of this type will require a clutch with a much higher capacity, since torsional resonance is still a problem. The clutch and all other drive system components will then be subject to limited life considerations. I know of many who have tried using a freewheel clutch in a hard system as the solution to the torsional resonance problem, but I do not know any who have succeeded in the long term. For these reasons, I can not recommend the use of a freewheel clutch with a torsionally hard system 161 photos and 10 drawings throughout the manual fully illustrate the operation and maintenance of the RW133 engine. This picture suggests an acceptable method for installing the engine in the airframe. LATERAL VlBRATlON PROBLEMS Although we had solved the torsional vibration problem at Bede, lateral vibration problems still needed to be addressed. They had set up a test stand in an old gutted mobile home beside the Bede shop and the engine mechanic who was an expert in two-cycle engines was doing a lot of experimenting to improve the engine One day he and his assistant were working right beside the engine, in front of everything. The lower jackshaft was turning about 6000 RPM and he was adjusting the carburetors when he stepped aside slightly to get a wrench. All of a sudden there was a big explosion and a hole appeared in the wall of the test stand building. The lower jackshaft had broken loose from its rubber couplings and was hurled like a missile through the wall It travailed almost to the next building, nearly going through the wing of a Beech 18 and then burying itself in the Kansas gumbo mud. The energy involved was just unbelievable. If the mechanic had been standing where he had been just seconds before, he would have been killed. Once the system was put back together, we ran it with a strobe light on the jackstand. Immediately we saw that the lower jackshaft was not maintaining its concentricity with the engine crank on the forward end nor the sprocket on the aft end. The rubber couplings were too soft. The system was modified to use spherical bearings on each end to locate the lower jackshaft so it would not start this lateral vibration due to the centrifugal force acting on the shaft. This change solved this problem. There was also a lateral vibration problem with the lower sprocket. After hooking up the strobe light, we found the lower sprocket support was putting an undulating wave of vibration into the rear bulkhead of the engine compartment. This explained why all the rivets on the outside skin at that bulkhead were always coming loose. One day this vibration was particularly bad and we had Burt come by to take at look it. When he saw it, he just looked sort of shocked, turned whiteand went off mumbling something about not letting Les see this because we'll never get him to fly it again. I think it was at that point that he sort of gave up. This, along with the many other problems with the engine seemed to be the last straw as far as Burt was concerned. It was about a week or two later that both Burt and I left Bede Aircraft. Before my last day, I turned the design responsibility for the drive system over to our landing gear man, Al Thompson. I gave him instructions on how to redesign the lower sprocket mount. He did a superb job and the new mount solved the lateral resonance problem in the lower sprocket. ROTORWAY While at RotorWay, B.J. Schramm assigned me the job of designing and building a water dynamometer test stand for the RW 133 helicopter engine. The engine was mounted vertically, just like it was in the helicopter The dynamometer had a fairly heavy, high inertia rotor and was connected to the engine by a drive shaft with two universal joints. This test stand was used not only to develop the engine but to later fully test and run each customer's engine before delivery. The test stand was designed and built with a good appearance so that it could be used at Oshkosh and other airshows to demonstrate the engine, showing the actual torque and horsepower output to potential customers. One day, while testing the engine, all hell broke loose. The jackshaft with the two universals had broken off the engine and was flailing around, shaking the test stand quite violently. If I had been anywhere close, I would not be among the living today. We found that the upper part of the crankshaft had broken off. The break was all crystalline and it had the characteristics of a torsional fatigue failure. I mentioned to B.J. that the crank material sure looked strange. That was when I found out the crank was cast iron. The RotorWay engine was based on the Volkswagon engine but was highly modified to produce the power required for the helicopter. Although the volks engine had a forged crank, the RotorWay engine required a special crank with a long stroke. Since the engine was only in the development phase, B.J. used a cast iron crank. Soon aher this failure, B.J. had a new forged crank developed to replace the cast iron crank. One thing for sure, a cast iron crankshaft is not the best way to go, when trying to deal with torsional vibration. CLUTCH SPRING SOLUTION B.J. got in touch with the people who manufactured the dynamometer and found out that hooking a 4-cylinder engine to one of these dynos can be a problem. Any engine that produces 2 power strokes per revolution is bad news when it comes to torsional vibration, we were told. They suggested installing clutch springs, from an automobile clutch assembly, between the engine and the water dynamometer to solve this torsional problem. (This is the same idea Lou Ross uses on his gear boxes.) We also put a guard around the jackshaft so that if another failure occurred it would be contained I saw the test stand a few years ago and it appeared to be in good shape and still in use. The spring idea seemed to have worked out. DRIVE SYSTEM CONFIGURATIONS Any time a propeller is connected to an engine in any way other than directly to the crank it would be wise to realize that torsional vibration can be a problem. Basically, there are three propeller drive system configurations: 1. Propeller speed-reduction unit alone 2. Propeller speed-reduction unit with a shaft drive 3. Propeller shaft drive alone TORSIONAL RESONANCE FREQUENCY * Where k is the torsional spring constant, i.e. the torque (T) required to produce an angle of twist (a) of 1 radian in the shaft to which the propeller is attached. * Where d is the diameter of the propeller shaft. * Where G is the shearing modulus of elasticity of the shaft material * Where L is the length of the shaft in inches. * Where f is the frequency of the torsional vibration. * Where I is the mass moment of intertia at the propeller From the above formula it can be seen that: The torsional frequency can be lowered by: 1. Decreasing the diameter of the shaft(s) (d) 2. Decreasing the shearing modulus of elasticity of the shaft material (G) 3. Increasing the mass moment of intertia of the prop (l) 4. Increasing the length of the shaft (L) The torsional frequency can be raised by: 1. Increasing the diameter of the shaft(s) (d). 2. Increasing the shearing modulus of elasticity of the shaft material (G). 3. Decreasing the mass moment of interia of the prop (l). 4. Decreasing the length of the shaft (L). Torsional resonance frequency is affected, more or less, by the propeller, engine crankshaft, connecting rods, pistons, and every part in between such as a flywheel, gears, belts, and, to a lesser extent, the valve train and accessories. TYPES OF DRIVE SYSTEMS 1. A dampened system is one that uses a vibration damper to lower the resonant loads to more acceptable levels, while leaving the torsional resonance frequency within the operating RPM range of the engine. A dampened system can be used with a propeller speed-reduction unit and/or a drive shaft (i.e. Molt Taylor). 2. A hard drive is one that has a high torsional spring constant (k) and no slop from the propeller through to the engine crankshaft (maximum rigidity). The torsional problem is overcome strength and maximum stiffness. If a belt is used it should be tensioned as per manufacturer's recommendations. (i.e. Dave Blanton type bed drive system). A hard system becomes prohibitively heavy when used with a shaft drive because of the high torsional loads involved. 3. A soft system is one that has a low torsional spring constant (k) from the propeller through to the engine crankshaft so as to move the torsional resonance frequency below the operating RPM range and preferably below the starting RPM of the engine. A soft system, using a propeller speed-reduction unit alone (no driveshaft) with a sufficiently low torsional spring constant, would be difficult to design because of space, weight, and engineering limitations. A soft system with a drive shaft, if properly designed and tested, has the potential of being the lightest and most reliable of all the systems discussed (i.e. BD-5 belt/shaft drive system). DESIGN CRITERIA RECOMMENDATIONS 1. The more cylinders the better! 2. Engine Crankshaft: -1 st choice > forged - 2nd choice> machined billet - Not the best choice > cast iron 3. Joints in Rotating Parts: - Use joints that transfer torque by faction where possible (i.e. shrink, press &/or tapered fits) - Splines are not the best choice in hard systems. - If bolted joints (i e. flanged) are used, do not use the allowable bolt shear strength to carry the engine torque through the joint. Instead, size the bolts so that they can be tightened to produce sufficient bolt tension so the engine torque can be transferred through the joint by the resulting frictionbetween the flanges (Note: It would not be a ooodidea to have any bolt threads in the vicinity on thejoint.) 4. System Slop: - In a "hard system" (i.e. Dave Blanton hypesystem) avoid any slop in the system Use a beltwith proper tension as per manufacturersrecommendations. - In a 'soft system" (i.e. the BD-5 system) some slop can be tolerated. If a toothed belt (i.e. HTD) is used, it can be run loose. Also, gears and splines are less critical (i.e. the Continental Tiara aircraft engine). If a silent link type chain is used, chaint ension would be less cntical. 5. Torsional Spnng Constant of the System - In a "hard system" (i.e. Dave Blanton type system) the main design criteria should be to achieve a high torsional spring constant without adding excessive weight. The torsional problem is overcome by brute strength and maximum stiffness - In a "soft system" (i e. the BD-5 system) the main design criteria should be to achieve a low torsional spring constant while meeting the torque requirements of the engine with a moderate safety factor. The torsional spring constant should be low enough to move the torsional resonance frequency below the starting RPM of the engine. - The torsional spring constant can be lowered by decreasing the diameter of the shaft(s), decreasing the shearing modulus of elasticity of the shaft material, increasing the mass moment of inertia of the propeller and by increasing the length of the shaft(s). 6. Freewheel Clutch: - Use only a double cage, full phasing, sprag typec lutch. This type of clutch works well with a "soft system". - Roller and uncaged spring-loaded type freewheel clutches are not recommended. - It is not recommended to use a freewheel type clutch with a "hard system." The higher energy level of resonance, in this type of system, will eventually destroy the clutch, even though the engine RPM only passes through the resonance when going up to or down from the normal operating speed. 7. Cantilever Shafts: - Mounting overhung belt sprockets or gears on cantilevered shafts should be avoided, particularly on a "hard system". - If a design requires an overhung sprocket, keep the offset and the belt width to a minimum. SUMMARY BECOME FULLY INFORMED BEFORE TACKLING TORSIONALS! It would be advisable to develop a good base of knowledge before becoming too involved in torsional problems. Most intuitive solutions are the opposite of what should actually be done when torsional resonance is involved. It is my hope that this article will bring a degree of caution to experimenters and will encourage them to seek out more knowledge on the subject before they jump in and waste a lot of their time and money. Demonstration of torsional resonance effects. A 2x4 representing the inertia of a propeller is powered by a cordless drill motor through a 3/32 inch piano wire ("soft" system). One end of the rod is bent 90 degrees and stapled securely to the wood. Energy is applied by short, rapid trigger squeezes to simulate engine power pulses. Torsional effects are visual and are heard from the slippage of the shaft in the chuck and torque reversal clicking of the gears. ________________________________________________________________________________
From: "Kolbdriver" <kolbdriver(at)mlsharp.com>
Subject: Long Sitting Rotax 582
Date: Jul 22, 2005
Folks, It looks like I'm going to stay put for a while, I've landed in North Central Oklahoma and need to get back to building. Big Lar and I started about the same time, and I need to get busy so I can beat him in the air. I have a 582 that has been sitting for approx 4 yrs. I've religiously kept an equal mixture of seafoam, marvel mystery oil, opti 2, amsoil and penzoil for 2cycle in the cyl and pulled the prop thru several times a week to keep things lubed up. There seems to be good compression and no feeling of any kind of binding. Other than the obvious, replacing fuel pump and thoroughly cleaning the carbs what should I be changing, cleaning etc. prior to start up.?? It does have an oil injection system. Thanks, Mike (MK III C, she's still with me, lost 2 wives and 3 jobs in the process.) ________________________________________________________________________________
From: "Richard Swiderski" <rswiderski(at)earthlink.net>
Subject: VW reduction drive
Date: Jul 23, 2005
VW Kolbers: I am installing a SPG-2 redrive on my 100hp 3 cyl chevy sprint turbo engine. I was talking with the North American distributor today & he commented that a guy in California put one on a VW using a simple aluminum adapter plate. This gearbox is commonly used on 3 & 4 cylinder Suzuki engines & Suburu engines up to 135 hp. They are imported out of Russia. Below is contact info if you are interested. -Richard Swiderski Regarding the SPG gearbox redrive the web site and contact is: Vassili Tarakanov, Aerospace Engineer Canadian UL Instructor Air Trikes Enterprises Manager www.airtrikes.net Phone/fax (514) 685-2856 ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re: Quiet landings
Date: Jul 23, 2005
Dove for strip. Flaps would not do it so did away with flaps and just dove. Landed on the last 1/3 of runway (2000' grass strip), no problem.>> Hi Jim, on that much runway if you hadn`t landed safely you probably shouldn`t be allowed to fly at all. If it had been a small field it would be a different story. NEVER dive at a field. All that happens is that you arrive at your landing spot going too fast and you will float forever. If it is a small field that probably means going through the far hedge or smacking into a wall. Cheers Pat -- ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Jul 23, 2005
Subject: Re: Old thread- Trips
In a message dated 7/22/2005 5:12:35 PM Eastern Standard Time, DCulver701(at)AOL.com writes: > Hi Steve, read your post on locating Lake Yale on your map. Our place is > on > the N.W. corner of the lake, just above a big Baptist retreat, off of Hy. > 452. > Its called Sunlake Estates, Hi Dave, I will let you know what I find. I probably will change the subject line if there is something of interest to the list. Otherwise I will send it to you offline. Steve FF#007 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Practice Dead Stick Landings
Date: Jul 23, 2005
Hi Folks: Rolled the old MKIII out late yesterday afternoon. Headed over to Wetumpka Airport. After my initial landing on the paved strip, I took off, climbed to 1,000 feet AGL, entered traffic for 36, the grass strip. On down wind I pulled the power, let the engine cool a few seconds, and hit the kill switch. I flew this one no flaps, normal pattern to left base, and final. Soon as I was on the ground, restarted, climbed back up to 1,000 AGL. Flew the pattern to midfield, upwind, shut down, made a circling left 360 to 36, no flaps. Restarted, climbed back up to 1,000 AGL, midfield up wind, shut down, full flaps, touch down 36. This probably took 10 minutes total time to shoot three dead stick landings. I might add that all radio calls were made as appropriate, announcement that these were dead stick landings, and managed to keep myself clear of other traffic in the area. This was excellent training for me, a much needed refresher on how my MKIII was going to fly dead stick. At 45 mph I was in a 500 FPM decent. At 50 mph I was in a 1,000 FPM decent. That's good info to know. That was in a clean configuration. I didn't check decent rates with full flaps against airspeed, but next time I fly I will make it a point to check that out also. There is a lot of difference in performance between engine idling at 2,000 rpm, throttle to the stop, and dead stick. I can assure you, you will not have time to sort out these kinds of things on your first actual engine out if you have not practiced actual dead stick landings. Coming away from my short practice session last night, I feel much more comfortable with myself and my airplane. I do not welcome an actual engine out, but I am much better prepared to deal with the situation now than prior to my little training period. I was flying with 20 gal of fuel, which works out to about 120 lbs. The old MKIII turns into a pretty good glider when the prop is stopped. Even with full flaps and 50 mph, Miss P'fer did not want to stop flying. She kept on floating in ground effect, on a very calm evening, burning up a lot of airstrip. That is a lot of airstrip for a Kolb, not compared to a "real" airplane. I don't think there is any substitute for actually flying and training in a Kolb airplane. King Airs and sail planes don't have much in common with what I fly. Chopping the throttle, giving one's self a practice engine out is not the same as shutting the engine down. You only get one shot at an actual engine out. When my time comes again, I want to be the best prepared a Kolb pilot can be. I want to be ready. And..........on top of all that, dead stick landings are a lot of fun. Gives me a really good feeling to be able to put the old bird down in the quiet mode. Take care, john h MKIII, 912ULS (Still learning and a lot more to learn in order to safely fly the Kolb) ________________________________________________________________________________
Date: Jul 23, 2005
From: Steve Kroll <muso2080(at)yahoo.com>
Subject: Re: Quiet Landings/Practice Dead Stick
<<<<< Personally, I would rather take a chance of missing a 3,000 ft strip and learn how to fly my MKIII engine out than do it your way.>>>> John h/everybody I flew yesterday in very gusty crosswind conditions and experienced another reason for not practicing dead-stick with the power off. On the approach to land, I had to be all over the throttle to keep the runway where I needed it (with reference to the airplane). If I hadn't been able to change throttle settngs, I would not have made it to the runway on several of the landings because wind gusts and downdrafts upset my glidepath. I suppose you could choose not to practice dead-stick on those kinds of days but you're not going to have that choice when the real thing happens. I guess my point is this: There is ALWAYS the unexpected to contend with....even during practice. Why not practice with a live engine that will allow you to recover in the event of the unexpected. In my opinion, the practice is just as valuable with the power on because you know that if you do have to touch the throttle, you've done something wrong and you can make an adjustment on your next go round. You've still learned something and you didn't have to risk busting your airplane (or your butt) to learn it. Steve K ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 23, 2005
I do understand the Challengers exported to the UK have bigger rudders and may be less needy of rudder input>> Hi , I don`t know about a larger rudder but we have an addition forward of the fin, rather like the extension to the fin on the B17 which adds some yaw stability. I don`t understand this antipathy regards using the rudder, it is there to balance the turn and counteract adverse yaw. Of course those unfortunates who learned to fly power from day one have never learned about such things. . << You're going to love the Kolb>> Looking forward to it. Not long now???? Cheers Pat -- ________________________________________________________________________________
Date: Jul 23, 2005
Subject: Re: Quiet landings/proper lubrication /larcneny
From: Herb Gayheart <herbgh(at)juno.com>
Pat and all Several things. Pat, when you get your Kolb in the air and build an impression of its qualities; Please give us a comparison between it and your Challenger. Guys that I talk to love their Challengers. We Kolb guys love ours ! I think you would do all of us a favor; given the derision you and your Challenger have suffered on this list. Good natured though it might have been :-) . Oil--- Wal Mart semi synthetic-------when one owns a 2 cycle engine--the accessory lubrication--that can also be found at Wally World--is in the Drug department! Makes it a lot easier to have unmentionable acts committed on our wallets and adjacent areas. :-) Comes in a little jar. :-) Herb writes: > > > Dove for strip. Flaps would not do it so did away with flaps and > just dove. > Landed on the last 1/3 of runway (2000' grass strip), no problem.>> > > Hi Jim, > on that much runway if you hadn`t landed safely you probably > shouldn`t be > allowed to fly at all. > > If it had been a small field it would be a different story. NEVER > dive at a > field. All that happens is that you arrive at your landing spot > going too > fast and you will float forever. If it is a small field that > probably means > going through the far hedge or smacking into a wall. > > Cheers > > Pat > > > -- > > > > > > > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Slipping Kolbs
Date: Jul 23, 2005
I don't have flaps but I do have full span, wide chord ailerons. That probably is the difference? | | Steve K Steve K/Gang: Isn't slipping more a matter of rudder and the side surface of the fuselage? Some Kolb models will slip better than others. Some models slip sometimes and sometimes they can't be threatened into slipping. My original Firestar would just barely hit 90 mph indicated in a 90 degree dive with engine at idle. In a hurry to get down, push the nose over. Doesn't take much to slow down my Kolbs. Mine have full time airbrakes or so it seems, they are so draggy. john h MKIII/912ULS ________________________________________________________________________________
Date: Jul 23, 2005
From: "Vic Peters" <vicsvinyl(at)verizon.net>
Subject: Gear legs
MKIIIXtra In one plans book it says to insert the legs all the way in as far as possible. The next says to leave 1" of non tapper expossed beyond cage frame. The plans show a 14" measurement from cage to where I can't seem to figure out because none of these measurements have any thing to do with the other. I've cut the end of the al. leg at an angle to fit the steel axle fitting and pounded it in place only to realize the tapper tightens up before you know how far it is inserted. I'd rather not ding them all up trying to get them off, They are realy snug. Can I just shorten the distance of 1.5" to 1" to drill the hole to att. the axle fitting to gear leg just to make sure I'm not too near the end of the leg? Are the brake disks listed in Aircraft Spuce (pg 215; 2004-2005) for homebuilts the ones I want for Azusa wheels? What is the attachment from steel axle fitting to calipper made of? I've been given master cylinders and rebuilt dirt bike calipers one fixed shoe. They need little space between disc and tire. The square part with 4 holes in the steel axle fitting seems to bend easily. Is that of concern? There you go. I've saved them all for one email. Vic 3 MKIIIXtra 00040 Maine ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 23, 2005
> > All of these stories from you former Challenger drivers are nice ..... I > just wish one of you would come help me get into this M-III I'm lookin' at. > Then I can be greatful that I bought a Kolb too! I wish I was in your area to help you out. The diamond floor plate must have been a builder modification. Kolb uses only sheet aluminum for the floor. ________________________________________________________________________________
From: robert bean <slyck(at)frontiernet.net>
Subject: Re: Gear legs
Date: Jul 23, 2005
Vic, I guess it's too late to tell you you don't need to cut an angle on the end. (BTW are they delivering steel or aluminum legs for the Xtra?) The actual amount inside the leg socket isn't important as long as they are most of the way in. (size doesn't matter ;) the amount sticking out should be the same. As long as one side looks the same as the other works on nearly every part of the airplane. Wait until you have the legs in before you do any drilling for the axle socket. Stick on the whole wheel assembly, parallel them with the tail wheel as center and THEN drill the holes for the axle socket. Some look for a slight toe-in which is better than toe-out. The leg socket on some have a lot of crap inside. The worst is welding wire protruding. The least is a little dimpling or ash bumps. That all has to be sanded and cleaned out. Then grease up the leg and go for it. Leg first, axle socket second. Toe-in: rotate axle socket forward. Toe-out: rotate aft. On my plane the left socket has slightly out of round holes. If I loosen the bolts I can stick a pipe wrench on and get whatever toe I want. -then just scrunch em back down and they will stay put. -BB On 23, Jul 2005, at 2:44 PM, Vic Peters wrote: > > MKIIIXtra > In one plans book it says to insert the legs all the way in as far as > possible. > The next says to leave 1" of non tapper expossed beyond cage frame. > The plans show a 14" measurement from cage to where I can't seem to > figure out because none of these measurements have any thing to do > with the other. > I've cut the end of the al. leg at an angle to fit the steel axle > fitting and pounded it in place only to realize the tapper tightens up > before you know how far it is inserted. I'd rather not ding them all > up trying to get them off, > They are realy snug. Can I just shorten the distance of 1.5" to 1" to > drill the hole to att. the axle fitting to gear leg just to make sure > I'm not too near the end of the leg? > > Are the brake disks listed in Aircraft Spuce (pg 215; 2004-2005) for > homebuilts the ones I want for Azusa wheels? > > What is the attachment from steel axle fitting to calipper made of? > I've been given master cylinders and rebuilt dirt bike calipers one > fixed shoe. > They need little space between disc and tire. The square part with 4 > holes in the steel axle fitting seems to bend easily. Is that of > concern? > > There you go. I've saved them all for one email. > > Vic 3 > MKIIIXtra 00040 > Maine > > ________________________________________________________________________________
Date: Jul 23, 2005
From: "Vic Peters" <vicsvinyl(at)verizon.net>
Subject: Gear legs
Thanks Bob, I know I can't drill for the axle yet. No brakes yet. I was concered about drilling too close to that angle I didn't need to cut. And what about being level? Would you make any adjustments in leg length to keep the cage level, assuming that floor is? In 2002 they sent aluminum legs. Vic 3 ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: Re: M-IIIC Drivers in Iowa
Date: Jul 23, 2005
Thanks for the ofer Woody ..... I accept.!! hehe. The diamond plate was a builder modification. It is back to a sheet aluminum floor now. > > All of these stories from you former Challenger drivers are nice ..... I > just wish one of you would come help me get into this M-III I'm lookin' at. > Then I can be greatful that I bought a Kolb too! I wish I was in your area to help you out. The diamond floor plate must have been a builder modification. Kolb uses only sheet aluminum for the floor. ________________________________________________________________________________
Date: Jul 23, 2005
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Quiet landings
Have to agree, diving for a field is not the best option or habit to learn - instead earn to loose altitude by using a slide slip, you can also "S turn", even slow down. I usually make it a practice to be high on final and have to side slip it in - this way I control both my speed and rate of decent but land on my picked spot - your diving method while it does get you down, it does not build your short field skills. I normally will only do a side slip with 2 notches of flaperons, wing down into the wind and counter with opposite rudder for direction control. Practice at altitude then try a few on final. jerb > >Dove for strip. Flaps would not do it so did away with flaps and just dove. >Landed on the last 1/3 of runway (2000' grass strip), no problem.>> > >Hi Jim, >on that much runway if you hadn`t landed safely you probably shouldn`t be >allowed to fly at all. > >If it had been a small field it would be a different story. NEVER dive at a >field. All that happens is that you arrive at your landing spot going too >fast and you will float forever. If it is a small field that probably means >going through the far hedge or smacking into a wall. > >Cheers > >Pat > > >-- > > ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Ducati Wiring Issue
Date: Jul 23, 2005
Kolbers: Reassembled the 447 today to complete the decarboning drill... pain. heat. sweat. Came across one red-flag item that I wanted to pass along to the List just in case someone else is facing the same situation. As I was putting the wiring back on the side of the engine, I peeked inside the plastic spiral wrap I use to organize the wiring harness. Was highly surprised to see several inches of totally bare wire... the insulation on one particular wire had disintegrated... turned to soft pink goo. Unfortunately, it is the trigger circuit wire for the Ducati ignition module. Only this one segment of this one wire was affected. It is the solid red lead coming out of the engine generator section (where the trigger sensor is located) and leading to the Ducati module. On the 447, It goes through a black rubber coupler plug halfway to the module. Only the segment coming out of the engine case and leading to the coupler plug was defective. From the coupler forward to the module was still bright red and in perfect shape. None of the other wires anywhere in the Ducati system or coming out of the generator were defective in the least. They were all in as-new condition.... still shiny and brightly colored. Since all of these wires were subjected to the same storage environment (closed trailer)and are of the same age (4 years), I believe it logical to assume that this is a case of defective materials. I attempt to find time to tear into the generator tomorrow and see what the rest of the trigger circuit wire inside the engine case looks like. Will report what I find. Meanwhile, I thought this issue to be potentially dangerous... they will certainly not run with a shorted trigger circuit. If there is a bad batch of trigger sensor wire out there installed on engines, it probably needs to be documented.... at the very least, I would think it prudent to take a look at the condition of these trigger leads on your 2-stroke Rotax, just in case your wire came from the same batch as mine... Public Spirited Beauford FF #076 Brandon, FL ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: engine outs
Date: Jul 24, 2005
It does seem that there is heavy weather being made about deadstick landings. All this stuff about not cutting the engine for practise below 3000 ft. I have had 2 `real` emergency landings, not when the engine stopped but when the drive belt btween engine and prop suddenly shed all its teeth. This left the engine screaming (until I cut it off) and the prop windmilling and producing nothing. Both were about 1000ft and I arrived untidily but safely in a field with no trouble. I had practised to some extent as I usually fly over a disused airfield on my way back to base after a flight and I will sometimes close the throttle some way away and see if I can make it to the field. I remember asking my instructor during training which field he would pick if the engine stopped NOW. He pointed straight down through the floor cockpit at the ground and said `That one there`. Unless you have bags of height when it goes quiet that about describes your choices. One thing about the Challenger there is none of this `Kolb Quit` which seems to crop up regularly on this list where the Kolb will apparently just stop flying. The Challenger, if you get the stall in level flight just nods the nose down a bit and mushes slowly downwards. You may arrive on the ground with a bit of a bump but it cerainly will not fall out of the air. Cheers Pat (soon to be ex Challenger pilot, I hope) ________________________________________________________________________________
Date: Jul 24, 2005
From: "Bob N." <ronoy(at)shentel.net>
Subject: AWOS
Here's a handy airport wx site http://www.anyawos.com/ or phone 1-877-ANY-AWOS OR 1-877-269-2967 Bob N. ________________________________________________________________________________
Date: Jul 25, 2005
From: flykolb(at)carolina.rr.com
Subject: Re: Quiet landings
Pat/Jerb/All I agree that diving for the runway may not always be the best option. But for me, in that situation, in my judgement, it was. I knew I had lots of room to slow down once I made the runway (with brakes and flaps at that time) and I had a very smooth landing. Another time and place a slip might be better. Fortunately (??) it wa not my first dead stick landing and my previous experiences helped me make the right decision for the event. Thanks, Jim Mark III ----- Original Message ----- From: jerb <ulflyer(at)verizon.net> Date: Saturday, July 23, 2005 9:06 pm Subject: Re: Kolb-List: Quiet landings > > Have to agree, diving for a field is not the best option or habit > to learn > - instead earn to loose altitude by using a slide slip, you can > also "S > turn", even slow down. I usually make it a practice to be high on > final > and have to side slip it in - this way I control both my speed and > rate of > decent but land on my picked spot - your diving method while it > does get > you down, it does not build your short field skills. > I normally will only do a side slip with 2 notches of flaperons, > wing down > into the wind and counter with opposite rudder for direction > control. Practice at altitude then try a few on final. > jerb > > > > > >Dove for strip. Flaps would not do it so did away with flaps and > just dove. > >Landed on the last 1/3 of runway (2000' grass strip), no problem.>> > > > >Hi Jim, > >on that much runway if you hadn`t landed safely you probably > shouldn`t be > >allowed to fly at all. > > > >If it had been a small field it would be a different story. NEVER > dive at a > >field. All that happens is that you arrive at your landing spot > going too > >fast and you will float forever. If it is a small field that > probably means > >going through the far hedge or smacking into a wall. > > > >Cheers > > > >Pat > > > > > >-- > > > > > > > > > > > ________________________________________________________________________________
From: DCulver701(at)aol.com
Date: Jul 25, 2005
Subject: Re: Gear legs
In a message dated 7/24/2005 5:53:17 AM Eastern Standard Time, ulpilot(at)cavtel.net writes: When I was installing my axles to my aluminum gear legs, I leveled the plane in the flying attitude and used a straight 8' square tube clamped to both axles to keep them square with the direction of flight and the plane. I also installed my gear legs with the 1 " measurement above the taper even with the bottom of the gear tube on the cage. Ray Brown said you could come up or down a half inch from the plans measurement if you screwed up and needed to redrill a hole, but both legs must be the same length. I now have 24 hours and several landing on the gear. The plane tracks straight on take off and landing. I can not three point it on landing so I am doing wheel landing only and it is working out very good. Jim Ballenger Selling a FS KXP 447 Flying a MK III X Virginia Beach, VA Hi Jim, how do you like your new MK111 -X compared to your FS KXP 447 ? Do you think you can tell me what you put in your plane, with an approximate total cost? What kind of range are you getting & which engine did you use? I'm looking at a lot of different planes, and just trying to get feedback> I'd rather hear that info from the people that buy em, and fly em. Tia, best regards. Dave Culver ________________________________________________________________________________
From: snuffy(at)usol.com
Subject: Re: q
Date: Jul 25, 2005
"corrected. TOO MUCH speed rattles the pilot," Rattles the pilot? As in flutter? Do not archive ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: Slingshot cage?
Date: Jul 25, 2005
Greetings, Does anyone happen to know of a SS cage that's for sale at a reasonable price? Some wreck damage would be OK, since I'd be modifying it anyway. Thanks, Rusty ________________________________________________________________________________
From: "Jim Ballenger" <ulpilot(at)cavtel.net>
Subject: Re: MK III X vs FS KXP
Date: Jul 25, 2005
Dave I am really enjoying the MK III X. It is hard to compare the FS with the MK III. I have the MK III trimmed the way I like to fly and have loads of fun in it. At first my ailerons were stiff/heavy, but with the fix I learned about on the list they became lighter and more Kolb like, light and balanced. The MK III has a great deal more room than the FS and the ROC is close to the FS. I have seen as high as 1000 FPM (early morning) but usually around 800 fpm or less and the higher you go the less ROC . Bear in mind, I am in Virginia at sea level and it is hot and humid. The plane will cruise very nicely at 5400 rpm with 72-75 mph IAS and WOT around 92 mph IAS. I am using the Rotax 582 Blue head with a 66" 3 bladed Warp drive prop. I have an EIS with the altimeter/VSI option/OAT/ fuel level and a Winter ASI mounted in the POD. I mounted a Microair radio and a PM 501 intercom with all my on/off switches in the center console. I used the Kuntzleman hot box to make the wiring easier and his wing tip strobes. I can only guess at the total cost, but I would say $22/23K. I put 2 ten gallon tanks for a total of 20 usable gallons of fuel. I haven't been on a cross country to get an accurate fuel flow, but around my flight test area I am burning an average of 4.7 GPH. This gives me a good 3 hours with an one hour reserve of time in the air. Let me know if you have anymore questions. Jim Ballenger Selling a FS KXP 447 Flying a MK III X Virginia Beach, VA ----- Original Message ----- From: <DCulver701(at)aol.com> Subject: Re: Kolb-List: Gear legs > >> Hi Jim, how do you like your new MK111 -X compared to your FS KXP 447 ? > Do you think you can tell me what you put in your plane, with an approximate > total cost? What kind of range are you getting & which engine did you use? > I'm looking at a lot of different planes, and just trying to get feedback> > I'd rather hear that info from the people that buy em, and fly em. Tia, best > regards. Dave Culver > > ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: Re: MK III X vs FS KXP
Date: Jul 25, 2005
Jim I'm wondering about your fuel tanks. I was just looking into an upgrade in that area. I was at a boat supply store and can get am 18 gallon for $134.00 to replace the 3 five gallon tanks I have now. Also I am wondering if you would send me a pic of you panel. I am also considering the same radio/intercom setup you mentioned. How (where) did you mount yours? I'd appreciate your help. Thanks Chuck S Dave I am really enjoying the MK III X. It is hard to compare the FS with the MK III. I have the MK III trimmed the way I like to fly and have loads of fun in it. At first my ailerons were stiff/heavy, but with the fix I learned about on the list they became lighter and more Kolb like, light and balanced. The MK III has a great deal more room than the FS and the ROC is close to the FS. I have seen as high as 1000 FPM (early morning) but usually around 800 fpm or less and the higher you go the less ROC . Bear in mind, I am in Virginia at sea level and it is hot and humid. The plane will cruise very nicely at 5400 rpm with 72-75 mph IAS and WOT around 92 mph IAS. I am using the Rotax 582 Blue head with a 66" 3 bladed Warp drive prop. I have an EIS with the altimeter/VSI option/OAT/ fuel level and a Winter ASI mounted in the POD. I mounted a Microair radio and a PM 501 intercom with all my on/off switches in the center console. I used the Kuntzleman hot box to make the wiring easier and his wing tip strobes. I can only guess at the total cost, but I would say $22/23K. I put 2 ten gallon tanks for a total of 20 usable gallons of fuel. I haven't been on a cross country to get an accurate fuel flow, but around my flight test area I am burning an average of 4.7 GPH. This gives me a good 3 hours with an one hour reserve of time in the air. Let me know if you have anymore questions. Jim Ballenger Selling a FS KXP 447 Flying a MK III X Virginia Beach, VA ----- Original Message ----- From: <DCulver701(at)aol.com> Subject: Re: Kolb-List: Gear legs > >> Hi Jim, how do you like your new MK111 -X compared to your FS KXP 447 ? > Do you think you can tell me what you put in your plane, with an approximate > total cost? What kind of range are you getting & which engine did you use? > I'm looking at a lot of different planes, and just trying to get feedback> > I'd rather hear that info from the people that buy em, and fly em. Tia, best > regards. Dave Culver > > ________________________________________________________________________________
From: "Dan Charter" <lndc(at)fnbcnet.com>
Subject: transporting Firefly
Date: Jul 25, 2005
The wing attachment to the tail on a Firefly looks pretty feeble. Do the wings have to come off to transport? Dan Charter ________________________________________________________________________________
From: "Larry Bourne" <biglar(at)gogittum.com>
Subject: Re: transporting Firefly
Date: Jul 25, 2005
I don't know as I'd say "feeble," but certainly not bullet proof, either. There've been several threads in the last couple of months about supporting the wings in the trailer while transporting. Look especially for the ones by Dave Pelletier and his in-trailer support system for his Mk III. It'd work just as well for a single seater. Larry Cottrell's idea of an inner tube for the same purpose is a good'un, too. Many others have come up with unique and useful ideas. Lar. Larry Bourne Palm Springs, CA Building Kolb Mk III N78LB Vamoose www.gogittum.com ----- Original Message ----- From: "Dan Charter" <lndc(at)fnbcnet.com> Subject: Kolb-List: transporting Firefly > > The wing attachment to the tail on a Firefly looks pretty feeble. Do the > wings have to come off to transport? > Dan Charter > > > ________________________________________________________________________________
From: "Gene D. Ledbetter" <gdledbetter(at)earthlink.net>
Subject: Re: transporting Firefly
Date: Jul 25, 2005
Dan, I've been transporting my firefly to Florida the last 4 winters and installed brackets in my trailer that I hang the wings on. My web site has photos. homepage.mac.com/gene1930 This system has worked very well for me. Gene On Jul 25, 2005, at 9:53 PM, Dan Charter wrote: > > The wing attachment to the tail on a Firefly looks pretty feeble. > Do the wings have to come off to transport? > Dan Charter > > ________________________________________________________________________________
From: "Roger" <rphanks(at)grantspass.com>
Subject: Flight Report
Date: Jul 25, 2005
Hello All: I would like to report on a great day of flying. I left Grants Pass, OR just as the sun broke over the hills and headed east for Plum Valley international, Larry Cottrell's mountain pasture/airstrip 80 miles away. An hour and 20 mins later I heard Larry's voice in my headset as I looked for the field. A full circle of the field and a few questions over the radio helped clear up where the runway was. I cleared the tall pines on the south end, touched down under the power lines and rolled to a stop just in front of Larry's firestar (almost like I knew what I was doing). Brakes might be a good addition to the KXP this winter. Larry and I discussed where we should go as I topped off the tanks. Low flying isn't something I get to do a lot of in my local area, so we decided to head North and intercept the Sprague River, follow it to the town of Bly and then circle back past Gerber Reservoir and Langell Valley on the way back to Plum Valley. What followed were two-plus hours of spectacular scenery and carefree tree-top flying. We spotted coyotes, bald eagles, canada geese, american ibis, sandhill cranes, redtail hawks, pelicans, pronghorn antelope, and thousands of cattle. The Sprague River follows a very twisting path through mostly pasture and farm lands. The KXP can follow every contour if you slow down to about 50mph. Above that the ailerons start to feel heavier and your turn radius opens up some. Every now and then we had to conduct strafing manuvers on a tractor or two. When we got to Bly, we left the river and headed across the hills toward Gerber reservoir. We surprised the potbellied guy up in the fire lookout as we crossed one ridge line. He wasn't expecting company, I guess. He had his shirt off and was waving like crazy (it wasn't pretty). With twenty miles left to go, my bladder exceeded its comfort limit. We put down in an alfalfa field and relieved the pressure. The son of the owner soon showed up on a dirt bike to check us out. While he gave Larry's firestar a thorough inspection, his dog layed down in the shade underneath the firestar and bent Larry's com antenna to the side. We thanked the gentleman for the use of his field (he insisted the pleasure was all his) and headed on. Larry landed first to check out the winds and I followed. This time I didn't have to shut off the ignition to stop at the right spot. Practice makes perfect. I topped off the tanks again and headed back over the Cascade mountains for home. I had a bit of a headwind at 7500', but less than I was expecting. The trip back took an hour and a half. I landed number three behind a K-max helicopter and a 172. The K-max landed not a hundred yards from my pickup and trailer, shut down his engines, and started pumping fuel. I had the KXP folded and in the trailer in record time. The thought of him lifting off that close was a bit motivating. Total flight time for the trip was 5.3 hours. GPS recorded 328 miles flown Fuel burn: 15 gals With appologies to Rev. Pike, I can't think of a better way to spend a Sunday morning. Flying with a friend. Roger in Oregon ________________________________________________________________________________
Date: Jul 25, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Re: Quiet landings
"About "diving for the field" -- that's a real non-no. You'll make the field, but be landing at a HUGE rate of speed & likely run off the end, blow a tire, whatever." ************************************* This is true for conventional clean aircraft, but not for most ultralights. Kolbs and most other ultralights are aerodynamically dirty. Diving off altitude when you are close in and have the field made is a valid method of burning off excess energy (altitude) in a high drag aircraft. Parasite drag goes up with the square of the airspeed. The parasite drag at 80 mph is 4 times that at 40 mph. Drag sucks up energy, and you need to dissipate energy when you are too high. Aim short of your planned touchdown point and let the speed build up. Sure, you'll float after roundout, but you'll still touchdown shorter than if you fly the too high final at the most efficient (L/D max) low drag airspeed. Flaps really help here, as long as you don't overspeed them. High on final - max flaps, aim short of your planned touchdown point, and let the airspeed build. The excess will dissipate in a hurry after you round out with full flaps extended. Dave Bigelow FS2, 503 DCDI Kamuela, Hawaii ________________________________________________________________________________
From: Arksey(at)aol.com
Date: Jul 26, 2005
Subject: OSHKOSH REPORT
HI, WAS OVER TO OSHKOSH MONDAY, WATCHED KOLB BEING DEMOSTRATED AT ULTRALIGHT RUNWAY. WAS SHOOTING TAKE OFF AND LANDINGS, SURE LOOKED IMPRESSIVE, LANDINGS AND TAKE OFF'S WERE SHORT, WITH STEEP CLIMBS. IT WAS A FIRESTAR OR A FIREFLY NOT QUITE SURE WHICH. IT PERFORMED BETTER THAN ANY OTHER I SAW FLY. I ALSO VISTED THE KOLB DISPLAY WHICH WAS IN THE MAIN AIRCRAFT DISPLAY, WEST OF AEROSHELL SQUARE. I HAD DECIDED TO PURCHASE A KOLB PRIOR TO GOING TO OSHKOSH AND I HAVE NOW DECIDED ON THE FIRESTAR WITH A 503 IN IT. JIM SWAN BACK IN MICHIGAN ________________________________________________________________________________
From: DCulver701(at)aol.com
Date: Jul 26, 2005
Subject: Re: MK III X vs FS KXP
In a message dated 7/25/2005 5:27:04 PM Eastern Standard Time, ulpilot(at)cavtel.net writes: Dave I am really enjoying the MK III X. It is hard to compare the FS with the MK III. I have the MK III trimmed the way I like to fly and have loads of fun in it. At first my ailerons were stiff/heavy, but with the fix I learned about on the list they became lighter and more Kolb like, light and balanced. The MK III has a great deal more room than the FS and the ROC is close to the FS. I have seen as high as 1000 FPM (early morning) but usually around 800 fpm or less and the higher you go the less ROC . Bear in mind, I am in Virginia at sea level and it is hot and humid. The plane will cruise very nicely at 5400 rpm with 72-75 mph IAS and WOT around 92 mph IAS. I am using the Rotax 582 Blue head with a 66" 3 bladed Warp drive prop. I have an EIS with the altimeter/VSI option/OAT/ fuel level and a Winter ASI mounted in the POD. I mounted a Microair radio and a PM 501 intercom with all my on/off switches in the center console. I used the Kuntzleman hot box to make the wiring easier and his wing tip strobes. I can only guess at the total cost, but I would say $22/23K. I put 2 ten gallon tanks for a total of 20 usable gallons of fuel. I haven't been on a cross country to get an accurate fuel flow, but around my flight test area I am burning an average of 4.7 GPH. This gives me a good 3 hours with an one hour reserve of time in the air. Let me know if you have anymore questions. Jim Ballenger Selling a FS KXP 447 Flying a MK III X Virginia Beach, VA Jim, Thanks for all the useful info, it sure sounds like a nice plane! Best of luck, & safe flying. Dave Culver ________________________________________________________________________________
From: "Jeremy Casey" <n79rt(at)kilocharlie.us>
Subject: Slingshot cage?
Date: Jul 26, 2005
Sounds like someone figured out that they were going to have to modify the mount for their rotary engine and didn't have the heart to cut an otherwise OK cage... ;-) Jeremy Casey OK Rusty, what's up with the cage search? Is there activity in the Rusty Skunkworks? -Richard Swiderski Greetings, Does anyone happen to know of a SS cage that's for sale at a reasonable price? Some wreck damage would be OK, since I'd be modifying it anyway. Thanks, Rusty ________________________________________________________________________________
From: "jdmurr(at)juno.com" <jdmurr(at)juno.com>
Date: Jul 26, 2005
Subject: Transitioning from C-152 to Firestar
I have just purchased a Firestar with a 503 in it. It was delivered this weekend and I taxied it around for a bit. My question is what is the best way to transition from a C-152 to the Firestar. Do I actually need lessons, or just need to pay attention to certain things to be ok. Any suggestions would be helpful including links on transitioning from GA to ultralights. Thanks. John Murr ________________________________________________________________________________
Date: Jul 26, 2005
From: ray anderson <rsanoa(at)yahoo.com>
Subject: Re: Transitioning from C-152 to Firestar
Get some taildragger instruction time now!!! I have just purchased a Firestar with a 503 in it. It was delivered this weekend and I taxied it around for a bit. My question is what is the best way to transition from a C-152 to the Firestar. Do I actually need lessons, or just need to pay attention to certain things to be ok. Any suggestions would be helpful including links on transitioning from GA to ultralights. Thanks. John Murr --------------------------------- ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: Slingshot cage?
Date: Jul 26, 2005
Sorry Jeremy, but thank you for playing :-) The single rotor test engine (old housings, no internal parts), and redrive, has already been mounted with no mods at all to the SS frame. I now have all the parts I need to assemble a real, running engine, and could have it on the frame and running in the next month or so. I need to replace the landing gear (bent when I got the plane), some cracked welds, and some other things on the frame before I permanently mount the engine. Unfortunately, hurricane Dennis left me with a bunch of junk in my garage until I get the screen room rebuilt again, so I can put it all back outside where it belongs. The cage question is with regard to the twin engine SS idea that I talked to Dennis about years ago. I've always wanted a well behaved twin, with good single engine performance, and I'd like to put two single rotor engines in an AirCam. Unfortunately, those seem to be made of gold if you go by the price, so I will probably have to resort to two 503 engines on a SS. They could either be push pull (stock location, and one on the front, flown from the rear seat), or just below the wing on each side of the rear of the cage, flown from the front seat. The twin pusher plan is clearly the easiest to do. I haven't invested a ton of time thinking about the details of this, but figured if I came across a cage that seemed worthy of the project, it might be worth putting aside for the future. I could also modify the current cage when I get done with the single rotor project. I'm going to have to hobble the single rotor a bit, to keep from overpowering the SS airframe, so it's really not the best fit for full out testing. Did I mention I was using a turbo as a muffler now on the single rotor :-) It could be as much as 180 HP if I allowed it to be. Don't worry though, I won't allow anywhere near that on the SS. Cheers, Rusty (not enough 503's on the first SS) Sounds like someone figured out that they were going to have to modify the mount for their rotary engine and didn't have the heart to cut an otherwise OK cage... ;-) Jeremy Casey OK Rusty, what's up with the cage search? Is there activity in the Rusty Skunkworks? -Richard Swiderski ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: Transitioning from C-152 to Firestar
Date: Jul 26, 2005
Hi John, Congrats on the FS. You're in for a real treat compared to the C-152. There are really two things I can think of that will require transition training. One is the tailwheel, as was mentioned already. Kolb's are very forgiving tailwheel planes, so it's not going to be hard, but it does require an understanding of how tailwheels behave. You'll also have to develop some new habits. A few hours in any light taildragger (Cub, C-140, etc) will take care of this. The second part is the difference between typical GA planes, and ultralight type planes. There is a lot more drag, and less inertia in the ultralight types, and it will be a bit un-nerving if you don't know what to expect. For example, when you land the Cessna, if you flare a bit too early, you just let the nose come back down, and try again. You might even get away with this 3 times on a slightly fast approach. UL types will lose all their extra airspeed quickly, so you need to be wary of that, because you won't get all the extra chances without adding power back. The same thing happens in flight, and you'll be surprised how much airspeed you lose on a steep turn in an UL type plane. Again, it's not dangerous unless you're not expecting it. Bottom line is that it would be very wise to get some time in any sort of two place UL type plane, preferably with a tailwheel. If you're careful, you might be able to fly the FS just fine now, but why take that risk just to avoid a few hours of training. FWIW, I drove from FL to PA to get about 5 hours with Dan, the Kolb instructor before I flew the SS, and I consider that to have been time and money very well spent. Good luck, Rusty My question is what is the best way to transition from a C-152 to the Firestar. Do I actually need lessons, or just need to pay attention to certain things to be ok. Any suggestions would be helpful including links on transitioning from GA to ultralights. Thanks. John Murr ________________________________________________________________________________
From: russ kinne <kinnepix(at)earthlink.net>
Subject: Re: Transitioning from C-152 to Firestar
Date: Jul 26, 2005
AMEN -- FWIW, I agree. Worth it to stay out of trouble./ Russ Kinne On Jul 26, 2005, at 5:00 PM, ray anderson wrote: > > Get some taildragger instruction time now!!! > > "jdmurr(at)juno.com" wrote:--> Kolb-List message posted > by: "jdmurr(at)juno.com" > > > I have just purchased a Firestar with a 503 in it. It was delivered > this weekend and I taxied it around for a bit. My question is what is > the best way to transition from a C-152 to the Firestar. Do I actually > need lessons, or just need to pay attention to certain things to be > ok. Any suggestions would be helpful including links on transitioning > from GA to ultralights. Thanks. > > > John Murr > > > > > --------------------------------- > > ________________________________________________________________________________
From: "Jeremy Casey" <n79rt(at)kilocharlie.us>
Subject: Slingshot cage?
Date: Jul 26, 2005
All I can say is this... I'm standing in front of my computer at attention, with my best Boy Scout salute pointed at Pensacola...you got my respect, brother. Glad to hear someone remembers that EAA started as "EXPERIMENTAL"...good luck. Jeremy Casey P.S. Ever seen this...? http://www.alltrade.ws/page3.html Always thought it would be an interesting bird... -----Original Message----- From: Rusty [mailto:13brv3c(at)bellsouth.net] Subject: RE: Kolb-List: Slingshot cage? Sorry Jeremy, but thank you for playing :-) The single rotor test engine (old housings, no internal parts), and redrive, has already been mounted with no mods at all to the SS frame. I now have all the parts I need to assemble a real, running engine, and could have it on the frame and running in the next month or so. I need to replace the landing gear (bent when I got the plane), some cracked welds, and some other things on the frame before I permanently mount the engine. Unfortunately, hurricane Dennis left me with a bunch of junk in my garage until I get the screen room rebuilt again, so I can put it all back outside where it belongs. The cage question is with regard to the twin engine SS idea that I talked to Dennis about years ago. I've always wanted a well behaved twin, with good single engine performance, and I'd like to put two single rotor engines in an AirCam. Unfortunately, those seem to be made of gold if you go by the price, so I will probably have to resort to two 503 engines on a SS. They could either be push pull (stock location, and one on the front, flown from the rear seat), or just below the wing on each side of the rear of the cage, flown from the front seat. The twin pusher plan is clearly the easiest to do. I haven't invested a ton of time thinking about the details of this, but figured if I came across a cage that seemed worthy of the project, it might be worth putting aside for the future. I could also modify the current cage when I get done with the single rotor project. I'm going to have to hobble the single rotor a bit, to keep from overpowering the SS airframe, so it's really not the best fit for full out testing. Did I mention I was using a turbo as a muffler now on the single rotor :-) It could be as much as 180 HP if I allowed it to be. Don't worry though, I won't allow anywhere near that on the SS. Cheers, Rusty (not enough 503's on the first SS) Sounds like someone figured out that they were going to have to modify the mount for their rotary engine and didn't have the heart to cut an otherwise OK cage... ;-) Jeremy Casey OK Rusty, what's up with the cage search? Is there activity in the Rusty Skunkworks? -Richard Swiderski ________________________________________________________________________________
Date: Jul 26, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Transitioning from C-152 to Firestar
> > > I have just purchased a Firestar with a 503 in it. It was delivered > > this weekend and I taxied it around for a bit. My question is what is > > the best way to transition from a C-152 to the Firestar. Do I actually > > need lessons, or just need to pay attention to certain things to be > > ok. Any suggestions would be helpful including links on transitioning > > from GA to ultralights. Thanks. > > > > > > John Murr Oh ...good grief - just push it out, crank it up and yank that stick back you'll be fine. ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)highstream.net>
Subject: Firestar II and trailer for sale, Ford City PA
Date: Jul 26, 2005
Kolbers, The widow of Jess Saxion has asked me to assist her in selling Jesses unused Brian Melbourn built Firestar II. Jess passed away from leukemia resently and was never able to fly his factory built Kolb. It has was bought brand new with the trailer from Kolb just a few years ago and has rarely been taken out of the trailer as Jess got sick before he could start flying it. It has a BRS, 503 DCDI, IVO, blue and white paint, and an EIS as I recall. It has been a good year since I have seen it out of the trailer so I can't confirm much more than this till I have a chance to meet with her and check it over. The leading edge fabric of the wings did receive a little damage from scraping the trailer when loading the bird and Jess had started the fabric repair before being disabled but I have not yet inspected his work. The damage was not a big deal in my opinion so he may well have completed the work, I will try to inspect it soon and relay the info to anyone interested. Anyone interested in this bird can E-mail me at rowedl(at)highstream.net or call me at 724-845-1431. Denny Rowe, Mk-3 ________________________________________________________________________________
Date: Jul 26, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Fw: Quiet landings
"About "diving for the field" -- that's a real non-no. You'll make the field, but be landing at a HUGE rate of speed & likely run off the end, blow a tire, whatever." ************************************* This is true for conventional clean aircraft, but not for most ultralights. Kolbs and most other ultralights are aerodynamically dirty. Diving off altitude when you are close in and have the field made is a valid method of burning off excess energy (altitude) in a high drag aircraft. Parasite drag goes up with the square of the airspeed. The parasite drag at 80 mph is 4 times that at 40 mph. Drag sucks up energy, and you need to dissipate energy when you are too high. Aim short of your planned touchdown point and let the speed build up. Sure, you'll float after roundout, but you'll still touchdown shorter than if you fly the too high final at the most efficient (L/D max) low drag airspeed. Flaps really help here, as long as you don't overspeed them. High on final - max flaps, aim short of your planned touchdown point, and let the airspeed build. The excess will dissipate in a hurry after you round out with full flaps extended. Dave Bigelow FS2, 503 DCDI Kamuela, Hawaii ________________________________________________________________________________
Date: Jul 27, 2005
From: bryan green <lgreen1(at)sc.rr.com>
Subject: Re: Transitioning from C-152 to Firestar
Hi John, Get some dual in a pusher type ultralight trainer if at all possible or you will probably bend your Kolb. The ultralights bleed off airspeed fast and have a much steeper angle of descent then a 150. As for the conventional gear just do a lot of ground handling until you get comfortable with high speed taxi. With the 152 you can land a little side ways it will chirp some and straighten out, but with the tail wheel you need to be pointed in the direction you want to go when the wheels hit the runway. JMHO Bryan Green Elgin SC Firestar 447 BRS jdmurr(at)juno.com wrote: > > >I have just purchased a Firestar with a 503 in it. It was delivered this weekend and I taxied it around for a bit. My question is what is the best way to transition from a C-152 to the Firestar. Do I actually need lessons, or just need to pay attention to certain things to be ok. Any suggestions would be helpful including links on transitioning from GA to ultralights. Thanks. > > >John Murr > > > > > > ________________________________________________________________________________
Date: Jul 27, 2005
From: Benny Bee <benny_bee_01(at)yahoo.com>
Subject: Good day everyone!
0.06 FROM_HAS_ULINE_NUMS From": contains.an.underline.and.numbers/letters(at)roxy.matronics.com Hello folks. I am a new member here.This is my first post. I found this list last night and WHAT A GREAT LIST! I am thinking about getting me a Kolb.Looking for an ultrastar.I live in mississippi so i was wondering if any kolbers are close by who wly around here? BB ________________________________________________________________________________
From: "jdmurr(at)juno.com" <jdmurr(at)juno.com>
Date: Jul 27, 2005
Subject: Need dual time in Ultralight
Thank you to all of you with the good advice. Smoketown has a Champ. I'm going to see if I can get some time in it. Does any one know anyone near Lancaster, PA that I can get dual time with in an Ultralight? Thanks! ________________________________________________________________________________
Date: Jul 27, 2005
Subject: MkIII-- Transport-- Northern MN to East PA
From: "Tom O'Hara" <tohara(at)alphagraphics.com>
Earlier this summer I transported (and bought) Neitzel's MKIII from Rhinelander, WI to Allentown, PA-- 1287mi. Unloaded with no dents scratches or hanger rash. Basically we took 28' U-Haul and put joists across the truck in 3 places, slung the wings with 24" carpet in three places, ran a 2x6 on top of joists on each side, put 1" soft foam between wings and carpet, put 4" foam between wing/carpet and the sides of the truck. We marked the carpet with marker so that we could tell if the carpet was stretching or tearing under the load blocks that we used to anchor the carpet to the stringers. After six hours of travel I was concerned that the carpet was going to rip so I ran 1" nylon strapping on the outside of the carpet for insurance. This wasn't needed but it made me feel better!! At the wing root we made alum. Bracket that we nailed into a wooden chock for the wheels. This kept the wings from moving front or back. The fuselage went in nose first into a T type chock that held the mains on both f/b sides. #12 wire was then wrapped over the tires several times to insure that they did not slip. The T then ran to a boom support that kept the tail wheel 2" off the trailer floor. I have not posted pics to Matronic before and am leaving for vac. shortly. If you want I will just email you the pics. Send request to tohara(at)alphagraphics.com Status of the Bird: Sitting wingless in front of a huge runway snowblower waiting for hangers to be completed. Dick Neitzel (builder) is coming out after he gets finished as volunteer at OSH and we plan to fly 8/13. Can't wait to get in the air!! We may go down to Homer's so that Dick can see all of his toys. ________________________________________________________________________________
From: "Jerry Curtin" <jcurtin(at)cableone.net>
Subject: Re: Good day everyone!
Date: Jul 27, 2005
Hello BB, Welcome to the list. Where in MS do you live? I am building a Firestar in Diamondhead. This will be my second one. I and everyone else on this list will be glad to help in any way. Jerry ----- Original Message ----- From: "Benny Bee" <benny_bee_01(at)yahoo.com> contains.an.underline.and.numbers/letters(at)roxy.matronics.com> Subject: Kolb-List: Good day everyone! > > Hello folks. > I am a new member here.This is my first post. > I found this list last night and WHAT A GREAT LIST! > > > I am thinking about getting me a Kolb.Looking for an > ultrastar.I live in mississippi so i was wondering if > any kolbers are close by who wly around here? > > BB > > ________________________________________________________________________________
From: "Chuck Stonex" <cstonex(at)msn.com>
Subject: Need dual time in Ultralight
Date: Jul 27, 2005
I'm still trying to find some dual time in a M-III in the Des Moines or central Iowa area. I hope to buy the M-III in a few days and would like to fly with someone who has experiance in one. If any one can help I would appreciate it. Chuck S Thank you to all of you with the good advice. Smoketown has a Champ. I'm going to see if I can get some time in it. Does any one know anyone near Lancaster, PA that I can get dual time with in an Ultralight? Thanks! ________________________________________________________________________________
Date: Jul 27, 2005
From: Steve Kroll <muso2080(at)yahoo.com>
Subject: Re: Transitioning from C-152 to Firestar
<<<<>>>> Hi John, I had no trouble transitioning from GA to my Mk2 but I did get a little time in a UL trainer.....in my case, a two seat Quicksilver. The biggest difference to me was how fast the UL loses energy and a much lighter feel with the controls. It's not difficult...just different. Get a couple of hours in a UL trainer and you should be good to go. If you could find somebody with a Mk3 to train in...so much the better to give you the taildragger feel but I don't think you'll have much trouble with that. The Kolbs are the easiest taildragggers I've flown by far. Prior to the first flight around the patch, I did a bunch of crow-hops to get the feel of it. This let me feel the airplane's landing characteristics without having to leave the proximity of the runway. Be ready to ease off on the trottle though as once the Kolbs lift off, they'll climb in a hurry if you let them. Back off on the throttle just enough to keep flying without climbing. This way you can fly maybe half the length of the runway before settling back on. Keep it low and pay attention to airspeed. I found the crow hops to be a real confidence builder. When you're ready for the first time around the patch, I would suggest 55mph on approach right down to the flare, hold it level and let the airplane settle to a wheel landing and then just keep it straight till the tail comes down(a very short time). I would also suggest a grass field for your first practice sessions. They are more forgiving then pavement and generally wider too. I've got 3600 feet by 200 feet wide and it was ideal. The only other thing to watch that I can think of is this: when you give the airplane throttle for takeoff, the high thrust position of the pusher config wants to push the nose down. You can either gradually open the throttle to lessen this tendency or, you can hold a little up elevator to counteract this tendency till the airplane gets a little speed. The same thing is true in reverse..... when you back off the throttle in flight, the nose wants to come up so be ready to apply some forward stick to keep the nose level and your airspeed where you want it. Have fun. You're going to love your new toy:-) Steve Mk2 503 ________________________________________________________________________________
Date: Jul 27, 2005
From: Benny Bee <benny_bee_01(at)yahoo.com>
Subject: Re: Good day everyone!
Kolbers,Jerry! I thank y'all for warm welcome.I am just getting in to this wonderful hobby and currently taking a flight lessons from BFI. I live in jackson,ms.I searched over the net for a ultrastar but every one i found was either too far or too much,So i am thinking seriously about building it from plans.Don't know yet how much PIA involved but i was told to count on around 400 hours. Since i happen to have some free time i think it will be wise for me to build ,even though it's gonna take a while.I am a welder so fabricating part don't really scares me. Did anybody on the list built any kolbs from scratch,using just a plans?? Thanks, BB --- Jerry Curtin wrote: > > > Hello BB, Welcome to the list. Where in MS do you > live? I am building a > Firestar in Diamondhead. This will be my second one. > I and everyone else on > this list will be glad to help in any way. Jerry > ----- Original Message ----- > From: "Benny Bee" <benny_bee_01(at)yahoo.com> > To: contains.an.underline.and.numbers/letters(at)roxy.matronics.com> > Subject: Kolb-List: Good day everyone! > > > > > > > Hello folks. > > I am a new member here.This is my first post. > > I found this list last night and WHAT A GREAT > LIST! > > > > > > I am thinking about getting me a Kolb.Looking for > an > > ultrastar.I live in mississippi so i was wondering > if > > any kolbers are close by who wly around here? > > > > BB > > > > > > > > browse > Subscriptions page, > FAQ, > > > > > > ________________________________________________________________________________
Date: Jul 27, 2005
From: bryan green <lgreen1(at)sc.rr.com>
Subject: Re: Good day everyone!
Hi Benny, I don't think you can get detailed enough plans to build an Ultrastar. You would come out much cheaper and be flying a lot sooner to just buy a used Ultrastar from some one. There are several on Barnstormers.com at a very reasonable price just search for Kolb. Building is very seldom the cheapest way to get a plane. Bryan Green Elgin SC Firestar 447 BRS Benny Bee wrote: > > >Kolbers,Jerry! >I thank y'all for warm welcome.I am just getting in to >this wonderful hobby and currently taking a flight >lessons from BFI. >I live in jackson,ms.I searched over the net for a >ultrastar but every one i found was either too far or >too much,So i am thinking seriously about building it >from plans.Don't know yet how much PIA involved but i >was told to count on around 400 hours. Since i happen >to have some free time i think it will be wise for me >to build ,even though it's gonna take a while.I am a >welder so fabricating part don't really scares me. >Did anybody on the list built any kolbs from >scratch,using just a plans?? > >Thanks, >BB >--- Jerry Curtin wrote: > > > >> >> >>Hello BB, Welcome to the list. Where in MS do you >>live? I am building a >>Firestar in Diamondhead. This will be my second one. >>I and everyone else on >>this list will be glad to help in any way. Jerry >>----- Original Message ----- >>From: "Benny Bee" <benny_bee_01(at)yahoo.com> >>To: > >> >> >contains.an.underline.and.numbers/letters(at)roxy.matronics.com> > > >>Subject: Kolb-List: Good day everyone! >> >> >> >> >>> >>> >> >> >> >>>Hello folks. >>>I am a new member here.This is my first post. >>>I found this list last night and WHAT A GREAT >>> >>> >>LIST! >> >> >>>I am thinking about getting me a Kolb.Looking for >>> >>> >>an >> >> >>>ultrastar.I live in mississippi so i was wondering >>> >>> >>if >> >> >>>any kolbers are close by who wly around here? >>> >>>BB >>> >>> >>> >>> >> >>browse >>Subscriptions page, >>FAQ, >> >> >> >> >> >> >> >> > > > > ________________________________________________________________________________
From: "ron wehba" <rwehba(at)pegasusbb.com>
Subject: Re: Good day everyone!
Date: Jul 28, 2005
hi, bryan, the us plans i have are VERY detailed,and very complete, the only thing i see as a problem would be the main wing spar rib stampings but i bet you can buy em from kolb. ----- Original Message ----- From: "bryan green" <lgreen1(at)sc.rr.com> Subject: Re: Kolb-List: Good day everyone! > > Hi Benny, I don't think you can get detailed enough plans to build an > Ultrastar. You would come out much cheaper and be flying a lot sooner to > just buy a used Ultrastar from some one. There are several on > Barnstormers.com at a very reasonable price just search for Kolb. > Building is very seldom the cheapest way to get a plane. > Bryan Green Elgin SC > Firestar 447 BRS > > Benny Bee wrote: > >> >> >>Kolbers,Jerry! >>I thank y'all for warm welcome.I am just getting in to >>this wonderful hobby and currently taking a flight >>lessons from BFI. >>I live in jackson,ms.I searched over the net for a >>ultrastar but every one i found was either too far or >>too much,So i am thinking seriously about building it >>from plans.Don't know yet how much PIA involved but i >>was told to count on around 400 hours. Since i happen >>to have some free time i think it will be wise for me >>to build ,even though it's gonna take a while.I am a >>welder so fabricating part don't really scares me. >>Did anybody on the list built any kolbs from >>scratch,using just a plans?? >> >>Thanks, >>BB >>--- Jerry Curtin wrote: >> >> >> >>> >>> >>>Hello BB, Welcome to the list. Where in MS do you >>>live? I am building a >>>Firestar in Diamondhead. This will be my second one. >>>I and everyone else on >>>this list will be glad to help in any way. Jerry >>>----- Original Message ----- >>>From: "Benny Bee" <benny_bee_01(at)yahoo.com> >>>To: >> >>> >>> >>contains.an.underline.and.numbers/letters(at)roxy.matronics.com> >> >> >>>Subject: Kolb-List: Good day everyone! >>> >>> >>> >>> >>>> >>>> >>> >>> >>> >>>>Hello folks. >>>>I am a new member here.This is my first post. >>>>I found this list last night and WHAT A GREAT >>>> >>>> >>>LIST! >>> >>> >>>>I am thinking about getting me a Kolb.Looking for >>>> >>>> >>>an >>> >>> >>>>ultrastar.I live in mississippi so i was wondering >>>> >>>> >>>if >>> >>> >>>>any kolbers are close by who wly around here? >>>> >>>>BB >>>> >>>> >>>> >>>> >>> >>>browse >>>Subscriptions page, >>>FAQ, >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> > > > ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Another kolb on the go.
Date: Jul 27, 2005
Go for it. I built an original Kolb Flyer from scratch and helped build an Ultrastar from scratch. Both were good learning experiences. You can get great deals on crashed or damaged Kolbs that if you have the skills you can get them back in the air real cheap. I documented my build time for my Twinstar and it was about 150 hrs using the kit. Mk111 is about the same maybe a bit more. I met Will Tatham today and bought a Mk111 kit #1 from him. Added to the airfame I salvaged from Dallas Shepard I have the makings for another Kolb. This one is being constructed as an investment to be sold when completed. Hopefully it will be done by next spring. Main goal is to beat Big Lar into the air again.( for the 3rd or 4th time ;) but who's counting.) . Since i happen > to have some free time i think it will be wise for me > to build ,even though it's gonna take a while.I am a > welder so fabricating part don't really scares me. > Did anybody on the list built any kolbs from > scratch,using just a plans?? ________________________________________________________________________________
From: snuffy(at)usol.com
Subject: Re: Good day everyone!
Date: Jul 28, 2005
>> You're much too far to have an armwrestling contest. > My reason for using it is pure laziness, but if you have a better > one I can relinquish. Aw come on BB we ain't had good wrestlin match since the Major and the Captain got into it. ;>) Do not archive ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Monument Valley Kolb Flyin/Sport Pilot
Date: Jul 28, 2005
Hi Gang: We made it thanks to the persistence of Rick Neilsen. This was an excellent issue for the article to be published in conjunction with OSH. They usually have thousands of free copies available to attendees. Thanks again Rick for your idea, initiative, persistence, and being a member of the MV Clique. hehehe john h MKIII/912ULS PS: And Rick wasn't flying either, but he had a nice rental car to haul us up and down the hill. ;-) ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: EAA Sport Pilot/MV 2005
Date: Jul 28, 2005
Here ya go: http://www.c-gate.net/~ppetty/Hauck's%20Stuff/MV%20Sport%20Pilot/scan0001.jpg http://www.c-gate.net/~ppetty/Hauck's%20Stuff/MV%20Sport%20Pilot/scan0002.jpg http://www.c-gate.net/~ppetty/Hauck's%20Stuff/MV%20Sport%20Pilot/scan0003.jpg http://www.c-gate.net/~ppetty/Hauck's%20Stuff/MV%20Sport%20Pilot/scan0004.jpg http://www.c-gate.net/~ppetty/Hauck's%20Stuff/MV%20Sport%20Pilot/scan0005.jpg Take care, john h MKIII hauck's holler, alabama ________________________________________________________________________________
Date: Jul 28, 2005
From: Charles & Meredith Blackwell <wozani(at)optonline.net>
Subject: Kolb for sale
It is breaking my heart to do it, but I need to sell my MkII twinstar w/503 DCDI. Seems like not having health insurance has caught up with my family and there are some unusually large bills coming due soon. I've already posted it on Barnstormers.com and hope to sell soon. It is a bit less than I paid for it but I priced it at $10,500. Price is negotiable of course. Always been hangared, roughly 120 hours on the engine, more like 300+ hours on the psru and 600+ airframe. The original builder worked for Homer and it was built with his input and oversight. Flies great, lands well, best thing I ever flew in when considering the fun quotient. Also looking to unload a 1/4 share in a Cherokee 160 hangared in NJ at 3N6 ($15k). Will be selling a nearly new pair of Comtronics headsets and an Ultravox intercom. Maybe 20 hours on the set. Selling a Garmin Pilot III GPS that has the same time on it. Let me know and I'll send you a price. I was planning on switching the plane to LSA rules and recovering to give me a like new plane by next year. Already had replaced the landing gear legs with nice straight aluminum ones last fall. Put on new Matco drum brakes and tires, new axles and brackets too. Has a canister BRS750 chute. 3 bladed ivoprop. Full lexan windscreen with winterizing plugs for the shoulder area. White with blue accents. Blueprints and build directions included. Built in 1987. Will trade straight up for health insurance coverage..... Charlie Blackwell, MkII in NJ 732-972-7947 ________________________________________________________________________________
From: DCulver701(at)aol.com
Date: Jul 28, 2005
Subject: Re: Monument Valley Kolb Flyin/Sport Pilot
In a message dated 7/28/2005 1:47:22 PM Eastern Standard Time, jhauck(at)elmore.rr.com writes: Kolb-List message posted by: "John Hauck" Hi Gang: We made it thanks to the persistence of Rick Neilsen. This was an excellent issue for the article to be published in conjunction with OSH. They usually have thousands of free copies available to attendees. Thanks again Rick for your idea, initiative, persistence, and being a member of the MV Clique. hehehe john h MKIII/912ULS PS: And Rick wasn't flying either, but he had a nice rental car to haul us up and down the hill. ;-) John i just received my copy of Sport Pilot, and really enjoyed the article along with the great scenery shots! Looked like a nice turnout for an informal fly-in. I have a question as a newbie to flying, what drew you to the Kolbs instead of a Titan or Earthstar aircraft or many of the other ultra-lights available today? That is an open question to the board, and would be interested in the different responses as i'm sure there were a lot of different reasons. John , how many hours do you have on your 912ULS, and have you had any maintainence issues since new? Sounds like you guys that did the western or was everything just played by ear? Would imagine there must have a few people flying that aren't retired yet, so must have had some kind of timeline to meet? Again i want to say thanks for a great article to all involved. Best regards, Dave Culver ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Monument Valley Kolb Flyin/Sport Pilot
Date: Jul 28, 2005
| I have a question as a newbie to flying, what drew you to the Kolbs | instead of a Titan or Earthstar aircraft or many of the other ultra-lights | available today? | John , how many hours do you have on your 912ULS, and have you had any | maintainence issues since new? Sounds like you guys that did the western | or was everything just played by ear? Would imagine there must have a few | people flying that aren't retired yet, so must have had some kind of timeline to | meet? Dave Culver Hi Dave C/Gang: Well, let's see. The reason I was drawn to Kolb instead of a Titan or Earthstar or many of the other ultralights available today was because they did not exist in the Summer of 1983, when I started looking for an airplane to build and fly. I have been with Kolb since March 1984, building the Ultrastar, Firestar, and the MKIII, long before there was a Classic and an Extra. Dave, I haven't found another airplane that will satisfy all my flight requirements like my MKIII. If there was one out there, I'd probably already have built it. Kolbs are strong, crash worthy, fun to fly little airplanes. They are also very easy to fly, but can still kill you if certain laws of aviation and gravity are not adhered to. They are relatively simple to land without breaking and bending existing landing gear. And.........they don't quit flying and fall out of the sky unless the airspeed gets below the indicated stall speed. The 912 series engines are great and expensive. What you pay for you get in a 912UL or 912ULS. I have 1,024.0 hours on my 912ULS. The engine it replaced on my MKIII, a 912UL, had 1,135.0 hours when I pulled it off. Never had any kind of engine failure or stoppage with the 912ULS. However, I did have two engine stoppages with the 912UL caused by contaminated fuel, both times. Pilot error both times. The flight from Monument Valley to Moab, Salt Lake to the Alvord Desert, Reno, Santa Clarita, and home was all preplanned and worked great. Three of us were fully retired, one was sitting on the fence waiting for a few days to retire, and the other gent was still hard at it. Each year the Unplanned/Unorganized Kolb Flyin at MV keeps getting better. So far everyone has taken care of their own requirements and duties. That means no one has any assigned jobs or responsibilities. Makes for a magnificiently simple, enjoyable flyin. See ya'll at MV in 2006, Lord willing and the creek don't rise. john h ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Monument Valley Kolb Flyin/Sport Pilot
Date: Jul 28, 2005
|| John , how many hours do you have on your 912ULS, and have you had | any || maintainence issues since new? | Dave Culver Dave C/Gang: Sorry, failed to address maintenance issues. None......change the oil and filter every 100 hours, spark plugs every 100 hrs, fuel filter and air filter. That is it. The 912UL and 912ULS have been pretty much problem free. john h ________________________________________________________________________________
Date: Jul 28, 2005
From: Bob Noyer <ronoy(at)shentel.net>
Subject: Re: EAA Sport Pilot/MV 2005
John, Is it just me...or why can't I pull up your MV pix? Here's what I get... http://www.c-gate.net/~ppetty/Hauck's%20Stuff/MV%20Sport%Pilot/scan0001.jpg Bob N. ________________________________________________________________________________
From: "James Tripp" <jtripp(at)elmore.rr.com>
Subject: Monument Valley Kolb Flyin/Sport Pilot
Date: Jul 28, 2005
Dave, What drew me to Kolb aircraft were 3 things: 1. The first Kolb I ever saw was John Hauck's Mark III 11 years ago. What a beautiful piece of work and the design was great too. 2. The construction of a Kolb compared to other UL type aircraft was awesome. 3. I liked the easy fold option. I fold and unfold every time I fly. James Tripp, FSII, 98 hours John i just received my copy of Sport Pilot, and really enjoyed the article along with the great scenery shots! Looked like a nice turnout for an informal fly-in. I have a question as a newbie to flying, what drew you to the Kolbs instead of a Titan or Earthstar aircraft or many of the other ultra-lights available today? That is an open question to the board, and would be interested in the different responses as i'm sure there were a lot of different reasons. ________________________________________________________________________________
Date: Jul 28, 2005
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: dive at the field
FireFlyers & Kolbers, I try my best to three point my FireFly as it has the small plastic wheels. I want to touch down at the slowest controlled forward speed (lowest energy touch down) possible and to minimize risk of bending a gear leg or nosing over in tall grass. I make my approach at no less than cruise speed. With the field made, I close the throttle and push the stick forward (dive to the field) to maintain cruise speed or faster and fly it on down to the desired flare point. After flaring, I hold it off and with three degrees of flaperon, it three points on very nicely in about three seconds at about 27 mphi. So far, the FireFly has experienced 539 landings that included one nose over and no bent a gear legs. Jack B. Hart FF004 Winchester, IN Jack B. Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: transporting Firefly
Date: Jul 29, 2005
> I had hoped that it would be possible to swing the wing into position with > the tip on the ground and the strut attached at the fuselage end, then get > your back under the wing and lift it until the other end of the strut can be > fixed. Anyone do it that way? I always do it that way on my Twinstar and mk 3's. First rest the wing tab on the pin that is still in the fuselage mount. Then remove the pin and reinstall it through the wing mount then lift the wing up. Do not allow anyone to help you lift the wing. It makes it harder to get the strut pin into the wing. The rest of the set up is pretty straight forward. ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re:
Date: Jul 29, 2005
I am a millwright by trade and fabrication and creative problem solving are second nature to me. I kept a log book on the Twinstar construction and amazed myself when I added up the hours. > > "woody" wrote: << I documented my build time for my Twinstar and it was > about 150 hrs using the kit. Mk111 is about the same, maybe a bit more. >> > > Woody - > > You appear to be a Kolb builder of exceptional talent! As a first-time > builder, it took me 540 hours to finish my Mark-3 Classic. Apparently, > experience helps to lower these build times. ________________________________________________________________________________
Date: Jul 29, 2005
From: bryan green <lgreen1(at)sc.rr.com>
Subject: III vs. Kolbra
John some time ago you said in a post that if you built another plane it would be the Kolbra instead of the mark III extra. I have been wondering why and thought you could expand on this some. Bryan Green Elgin SC ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: III vs. Kolbra
Date: Jul 29, 2005
| John some time ago you said in a post that if you built another plane it | would be the Kolbra instead of the mark III extra. | Bryan Green Hi Bryan G/Gang: First of all, I like the way the Kolbra performs over the way the Xtra performs. The Kolbra is a little faster in climb, cruise, and top speed over the MKIIIc. The down side to the Kolbra is cargo space, and places to put stuff I use and like to have within hand's reach in the cockpit. My MKIII suits me just fine. Was never impressed with changing a good airplane for the sake of change, i.e., making the nose big, flat, and long, so my feet would be pointed straight ahead, and making a center mounted instrument panel on a pedestal. I look more at functionality and less at style, and keeping up with the Jones. My MKIII has been modified to suit me and my flying tastes. It does a great job. That is why I am still flying it. As for the MKIIIc, I wouldn't want to fly one in the stock configuration either. No place to put your stuff, like tent, sleeping bag, clothes, tools, chow, etc. The Kolbra was being tossed around in my Brother Jim's and my head many, many years prior to the initial Kolbra being designed and produced. We would have built it way back then had we had the time and the money. john h MKIII, 912ULS ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: Re:
Date: Jul 29, 2005
woody" wrote: << I documented my build time for my Twinstar and it was about 150 hrs using the kit. Mk111 is about the same. Hi Woody, you must work at a hell of a rate. It took 700 hours to build my Challenger, including covering and painting and that is childsplay to put together against the Extra. Cheers Pat -- ________________________________________________________________________________
Date: Jul 29, 2005
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Good day everyone!
Hi Benny, Have you made contact with the Central MS Light Flyers club up at Pisgah? Lots of great guys & a very nice 3000' strip near the HWY 25/HWY 43 intersection. Dee Gilliland is their president. Let me know if you need his phone # or email address. http://www.centralmississippilightflyers.com/ We don't have any ultralites over here at Slobovia Outernational, but if you like bigger a/c too you're welcome to pay us a visit. We are on HWY 49 N about 10 miles north of Jackson. Email me off-list for my phone #. Charlie RV-4, RV-7 under construction Benny Bee wrote: > > >Kolbers,Jerry! >I thank y'all for warm welcome.I am just getting in to >this wonderful hobby and currently taking a flight >lessons from BFI. >I live in jackson,ms.I searched over the net for a >ultrastar but every one i found was either too far or >too much,So i am thinking seriously about building it >from plans.Don't know yet how much PIA involved but i >was told to count on around 400 hours. Since i happen >to have some free time i think it will be wise for me >to build ,even though it's gonna take a while.I am a >welder so fabricating part don't really scares me. >Did anybody on the list built any kolbs from >scratch,using just a plans?? > >Thanks, >BB >--- Jerry Curtin wrote: > > > >> >> >>Hello BB, Welcome to the list. Where in MS do you >>live? I am building a >>Firestar in Diamondhead. This will be my second one. >>I and everyone else on >>this list will be glad to help in any way. Jerry >>----- Original Message ----- >>From: "Benny Bee" <benny_bee_01(at)yahoo.com> >>To: > >> >> >contains.an.underline.and.numbers/letters(at)roxy.matronics.com> > > >>Subject: Kolb-List: Good day everyone! >> >> >> >> >>> >>> >> >> >> >>>Hello folks. >>>I am a new member here.This is my first post. >>>I found this list last night and WHAT A GREAT >>> >>> >>LIST! >> >> >>>I am thinking about getting me a Kolb.Looking for >>> >>> >>an >> >> >>>ultrastar.I live in mississippi so i was wondering >>> >>> >>if >> >> >>>any kolbers are close by who wly around here? >>> >>>BB >>> ________________________________________________________________________________
From: "b young" <by0ung(at)brigham.net>
Subject: kolb
Date: Jul 29, 2005
snip>>Building is very seldom the cheapest way to get a plane. Bryan Green Elgin SC but at least you know what you have boyd ________________________________________________________________________________
Date: Jul 29, 2005
From: Benny Bee <benny_bee_01(at)yahoo.com>
Subject: Alternative engines...
0.06 FROM_HAS_ULINE_NUMS From": contains.an.underline.and.numbers/letters(at)roxy.matronics.com Good evening 'fellers'! I was wondering if anyone of y'all flying a geo conversions or any other alternatives on Kolb? I know one guy at Fly Geo group has fitted a 3 cylinder geo conversion on one of the Kolbs.Can't think of a model but he reported a positive results back then... Anyone? Mitty. ________________________________________________________________________________
Date: Jul 29, 2005
From: Benny Bee <benny_bee_01(at)yahoo.com>
Subject: Group for ultralights sale or wanted
0.06 FROM_HAS_ULINE_NUMS From": contains.an.underline.and.numbers/letters(at)roxy.matronics.com Hey folks. I started a group a while ago for those who has anything for sale related to ultralights or looking for stuff related to ultralights.Check it out.. http://groups.yahoo.com/group/ultralights_4_sale/ ________________________________________________________________________________
Date: Jul 30, 2005
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Group for ultralights sale or wanted
Benny, rather than reinventing the wheel see Barnstormers.com - don't need to join another group - also well visited site. You can buy & sell planes and stuff there. I can attest that it does work. jerb > >Hey folks. >I started a group a while ago for those who has >anything for sale related to ultralights or looking >for stuff related to ultralights.Check it out.. > > >http://groups.yahoo.com/group/ultralights_4_sale/ > > ________________________________________________________________________________
From: "Betty Whitacre" <ULTRAFUN(at)peoplepc.com>
Subject: Going on a trip
Date: Jul 30, 2005
Hi, We Are planning a trip. Chuck and I. Chuck my husband flies a kolb.We are going to see our children One is in Jacksonville Tex. we will be their Sept 5,6,7 Then we our going on to Jacksonville, Florida. We will be their Sept. 9,10,11. then we will be going on to Jacksonville, North Carolina.We will be their Sept 13,14,15. then headed home to Phx.Arizona . He is bring the kolb with he is looking for places to fly & people to fly with any part of this trip. He really really loves to fly.He has been flying ultralights at least 15 years. If you have any ideas or if you want to go flying, please call or Email. He really doesn't do email much. Our phone is 623-386-2151. Thanks Janey ________________________________________________________________________________
Date: Jul 30, 2005
From: Robert Laird <rlaird(at)cavediver.com>
Subject: Re: Going on a trip
At 03:08 PM 7/30/2005, you wrote: > >Hi, > > We Are planning a trip. Chuck and I. Chuck my husband flies a kolb.We > are going to see our children One is in Jacksonville Tex. we will be > their Sept 5,6,7 Then we our going on to Jacksonville, Florida. We will > be their Sept. 9,10,11. then we will be going on to Jacksonville, North > Carolina.We will be their Sept 13,14,15. then headed home to Phx.Arizona > . He is bring the kolb with he is looking for places to fly & people to > fly with any part of this trip. He really really loves to fly.He has been > flying ultralights at least 15 years. If you have any ideas or if you > want to go flying, please call or Email. He really doesn't do email much. > Our phone is 623-386-2151. Janey -- I've stopped in at Cherokee County Airport (http://www.airnav.com/airport/KJSO), which is just south of Jacksonville, Texas... it's up on a hill and was pretty windy when I was there, but very nice. (You can read my story about ferrying a plane from Minnesota to Houston here: http://www.texas-flyer.com/Minnesota/ That's where I flew into Cherokee County.) It's a very pretty part of Texas and lots to see for an ultralight. It's a bit too far for me to make a one-day trip, though. North of Jacksonville, there is Tarrant Field (http://www.airnav.com/airport/6X0) which is a turf runway, and he'd be more likely to find ultralights there. -- Robert ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Hot Heads
Date: Jul 30, 2005
Kolbers and Kolbettes... A perplexed and humble Beauford addresses you this evening... Following decarboning and reassembly of the 447's top end, flew it for 45 minutes last weekend... CHT's were 340 to 360.... EGT's normal... below 1100... This morning I flew it for a second time... On takeoff, CHT's were immediately about 40 degrees hotter than last flight. Circled over the airstrip at 5800 RPM for 10 minutes... both CHT's stabilized at 385 to 390... Landed. Tomorrow, I tear the top back off the engine... To my non-educated Rotax eye, it appears that the rings are stuck again. They were clean and the ring grooves were clean when I put it back together. All 4 rings are installed right-side-up. Heads and cylinders were assembled with new gaskets and torqued properly. Any of you experienced 2- stroke Rotaxers out there have any suggestions as to what might be going on here? Overheated Beauford FF #076 Brandon, FL ________________________________________________________________________________
Date: Jul 30, 2005
Subject: Re: Hot Heads
From: Herb Gayheart <herbgh(at)juno.com>
Bro Beauford Does not sound like the fan belt--but??? Herb writes: > > > Kolbers and Kolbettes... > A perplexed and humble Beauford addresses you this evening... > > Following decarboning and reassembly of the 447's top end, flew it > for 45 minutes last weekend... > CHT's were 340 to 360.... EGT's normal... below 1100... > This morning I flew it for a second time... On takeoff, CHT's were > immediately about 40 degrees hotter than last flight. Circled > over the airstrip at 5800 RPM for 10 minutes... both CHT's > stabilized at 385 to 390... Landed. > Tomorrow, I tear the top back off the engine... > > To my non-educated Rotax eye, it appears that the rings are stuck > again. They were clean and the ring grooves > were clean when I put it back together. All 4 rings are installed > right-side-up. Heads and cylinders were assembled > with new gaskets and torqued properly. Any of you experienced 2- > stroke Rotaxers > out there have any suggestions as to what might be going on here? > > Overheated Beauford > FF #076 > Brandon, FL > > > > > > > > ________________________________________________________________________________
Date: Jul 30, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Going on a trip
September 17 will be a local fly-in at Hensley Memorial Airpark, which is about ten miles south of Greenville, TN. There will be a about three Kolbs and a bunch of other homebuilts and etc, the burgers will be good, and we can go barnstorming around to several good little strips in the local area. Richard Pike MKIII N420P (420ldPoops) 423-323-9441 > >Hi, > > We Are planning a trip. Chuck and I. Chuck my husband flies a kolb.We > are going to see our children One is in Jacksonville Tex. we will be > their Sept 5,6,7 Then we our going on to Jacksonville, Florida. We will > be their Sept. 9,10,11. then we will be going on to Jacksonville, North > Carolina.We will be their Sept 13,14,15. then headed home to Phx.Arizona > . He is bring the kolb with he is looking for places to fly & people to > fly with any part of this trip. He really really loves to fly.He has been > flying ultralights at least 15 years. If you have any ideas or if you > want to go flying, please call or Email. He really doesn't do email much. > Our phone is 623-386-2151. > >Thanks Janey > > ________________________________________________________________________________
From: HShack(at)aol.com
Date: Jul 30, 2005
Subject: Re: Going on a trip
In a message dated 7/30/2005 4:09:39 PM Eastern Standard Time, ULTRAFUN(at)peoplepc.com writes: He is bring the kolb with he is looking for places to fly & people to fly with any part of this trip. He really really loves to fly.He has been flying ultralights at least 15 You are welcome to come visit our field & fly with 4 or 5 Kolbs & 2 or 3 Challengers & a couple of Quicksilvers. Any Saturday & Sunday, afternoons are best. Trenton, SC. Edgefield County Airport. 6J6 Most of us will be gone to the Reno Air Races from Sept. 16 to the 21st. Let me know. Howard Shackleford FS II SC ________________________________________________________________________________
Date: Jul 30, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Re: transporting Firefly
> I had hoped that it would be possible to swing the wing into position with > the tip on the ground and the strut attached at the fuselage end, then get > your back under the wing and lift it until the other end of the strut can be > fixed. Anyone do it that way? I machined a notch (same width as the diameter of the wing pin) in the bottom of the tab. Put the wing pins in the fuselage fitting without the safety. Walk the wing around and rotate to horizontal. Drop the notch onto the wing pin and lay the wing tip on a piece of foam or carpet. Support the front of the wing root and pull the wing pin. Lower the root until the hole in the tab lines up, and insert the wing pin (safety this time). Walk to the wing tip and pick it up. Support it by the leading edge and walk to the wing strut fitting. Hook the end of the strut with your foot and lift it until you can grab it. Insert the pin. You don't need wing stands if you use this method. Dave Bigelow FS2, 503 DCDI Kamuela, Hawaii ________________________________________________________________________________
Date: Jul 30, 2005
From: "David L. Bigelow" <dlbigelow(at)verizon.net>
Subject: Re: Alternative engines...
"Has anyone on the list Got an extra IVO prop spacer plate they would sell ? if so I am looking for one, or if You know how long it should be could you let me know I can build one if I know what the length needs to be for an Original Firestar and any other info I would need when I machine it out I just purchased a new prop from a guy on ebay and I think he is trying to shaft me on the spacer what is it really worth ?" I just had a 2.75 inch extension machined for my Firestar with a 503 B Box. The prop is a Powerfin. It cost me $260.00 with shipping (Wow!). Saber Engineering makes them - did a good job. Dave Bigelow FS2, 503 DCDI Kamuela, Hawaii ________________________________________________________________________________
From: DCulver701(at)AOL.COM
Date: Jul 31, 2005
Subject: Re: 912S Rpm question
In a message dated 7/30/2005 6:16:59 PM Eastern Standard Time, kolbrapilot2(at)comcast.net writes: I have pitched the Warp Drive prop on the Kolbra to give me 5500 rpm at full throttle (aviation term). The static rpm will depend on the diameter of the prop you have. At 5500 rpm I get 96 knots on a nice smooth day. That equates to over 6 gallons an hour, so I don't stay their long! I normally cruise at 4900 rpm which gives me 80 knots. This is about 4.8 gallons per hour. John Williamson Arlington, TX Hi John, your post brings me to another question. Have any of you guys who do long x-country flights, put in a larger fuel tank for extended range? Tia, best regards. Dave Culver ________________________________________________________________________________
Date: Jul 31, 2005
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Re: Hot Heads
Beauford, Did you check the ring gap by placing a new top ring in the cylinder and measuring the gap with a feeler gauge? Jack B. Hart FF004 Winchester, IN Jack B. Hart jbhart(at)ldd.net ________________________________________________________________________________
From: "flykolb" <flykolb(at)carolina.rr.com>
Subject: low rpm
Date: Aug 01, 2005
1.30 DATE_IN_FUTURE_06_12 Date: is 6 to 12 hours after Received: date Kolbers Need your collective wisdom again. A couple of weeks ago I had the head removed on my 532, the pistons and rings cleaned, and then reassembled. Now it runs rough and will not exceed 1000 rpm. If I add throttle it dies. If I add a shot of gas with the primer, it dies. Cleaned the carbs. Has spark and gas at the plugs. Did not change the timing or touch the crank. Any ideas? Jim Mark III 532 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: low rpm/532
Date: Jul 31, 2005
| Now it runs rough and will not exceed 1000 rpm. | Jim Jim/Gang: Not an expert on the subject by any means. Fuel will not burn without a good fire. 532, I assume with point ignition, has to be right on the timing specs to run. Same for fuel/air ratio. If I was committed to the 532 I would start at the beginning and work off the entire list until complete. -New coils. They won't run well with bad coils. -New points and condensers. They won't run well with bad condensers. -New spark plugs. -Insure both sets of points are set and ign is timed correctly. -Set up the carb the way it came from the factory. Float level, main jet, fuel needle and needle jet, fuel needle height. -Mechanically synchronize carbs is duals. Here's a thought: If you removed the pistons??? Did you replace them correctly? They could be 180 degrees out. Another thought: Condensers were a pain in the ass. The old had to be pressed out, and the new pressed in. Easy to screw them up. Make sure yours are installed correctly. Isn't there a key on the crank shaft that centers the flywheel. Could you have failed to replace the key and gotten the flywheel out of position??? Just brain storming down here in sunny/rainy Alabama. Remember, you are probably going to fly with this 532 behind you. I wouldn't want to have any doubts in the back or the front of my mind about whether or not it is set up perfectly and performing perfectly. Take care, john h Ancient two stroke flyer. ________________________________________________________________________________
From: Thom Riddle <jtriddle(at)adelphia.net>
Subject: Re: Hot Heads
Date: Jul 31, 2005
One thing I don't recall anyone else mentioning is the CHT probes. When re-assembling the engine, did you put the CHT probe rings in the same place as before? If you had them under a head bolt before and then put them under the spark plug, or vice versa, the readings could be different without any change at all in the actual temps in the engine. Thom in Buffalo ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Hot Heads
Date: Jul 31, 2005
| One thing I don't recall anyone else mentioning is the CHT probes. | Thom in Buffalo Thom/Beauford/Gang: Doesn't OAT effect CHT? Most of the gauges I am familiar with are not static temp compensating. I believe the Westach temp gauges are calibrated at 70F. One must compensate for OAT when reading the gauges. john h MKIII/912ULS ________________________________________________________________________________
Date: Jul 31, 2005
From: Benny Bee <benny_bee_01(at)yahoo.com>
Subject: Re: low rpm
It sounds like it runs too rich... Do you smell gass in exhaust? Black smoke coming from it? If you havent touched timing nor changed anything mechanically i would suspect a carb. Very often engine mis-behavior claimed to be a mechanical problem while it's not.Mechanically sound engine will run like crap if fuel mixture improper. Check out the carb.Disassemble it and wash in comercial carburetor cleaner.Thats the kind trhat comes in a can with a little basket .You let the metal parts soak for a day or two and then wash off with water. Check for bending in float or leakage in float.If it does leak it's probably full of gas by now thus not regulate fuel properly(too rich) blow all passages with compressed air. Assemble and tune. --- flykolb wrote: > > > Kolbers > > Need your collective wisdom again. > > A couple of weeks ago I had the head removed on my > 532, the pistons and rings cleaned, and then > reassembled. > > Now it runs rough and will not exceed 1000 rpm. If I > add throttle it dies. If I add a shot of gas with > the primer, it dies. > > Cleaned the carbs. Has spark and gas at the plugs. > Did not change the timing or touch the crank. > > Any ideas? > > Jim > Mark III > 532 > > > > browse > Subscriptions page, > FAQ, > > > > > > http://www.yahoo.com/r/hs ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Jul 31, 2005
Subject: Re: Hot Heads
Hey Beaufie, Just got back from flying the chain of lakes around Mt, Dora. I usually run the 447 that Duane flew at 5900. Today the cht showed barely under 300 deg. It did not matter if I was on the deck over the water at 90 deg OAT or at 1000 ft/78 Oat. However, just like John H says, if you reduce power the EGT goes down and the CHT goes up. A week ago I remember it down at 280 or so. What gives? Maybe it has something to do with the close proximity of Mars this month. The 447 has 165 hrs on it and was de carbed at about 25 hrs. Duane said it was because they wanted to check inside for some reason. I run high test auto gas with 50:1 Pennzoil and a little MMO. I plan to de carb in a week or so, I will let you know what I find. Steve FF#007 ________________________________________________________________________________
Date: Jul 31, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: low rpm
Jim, John H has already covered about all the bases, but let me add a couple more - since you cleaned the carbs, is the jet needle below the nylon cup and not above it? Are the choke/enrichment cables possibly hung in the on position so that the little valve is not seating? Did you remove the rotary valve? And if so, did it go back into the right setting? And one final note, the 532 coils are wired opposite to the other older Rotax engines, the 377/447/503 wiring diagram will have your little blue coil wires for the 532 primary ignition circuit hooked up backwards. It will run, but not very well. (Guess how I know this?) Richard Pike MKIII N420P (420ldPoops) > >Kolbers > >Need your collective wisdom again. > >A couple of weeks ago I had the head removed on my 532, the pistons and >rings cleaned, and then reassembled. > >Now it runs rough and will not exceed 1000 rpm. If I add throttle it dies. >If I add a shot of gas with the primer, it dies. > >Cleaned the carbs. Has spark and gas at the plugs. Did not change the >timing or touch the crank. > >Any ideas? > >Jim >Mark III >532 > > ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Re: Hot Heads
Date: Jul 31, 2005
Thanks to Steve, Don, Jack, John, Ralph and anyone else who offered info and ideas... It is all much appreciated. Spent another day baking at the strip again trying to eliminnate possible causes for high EGT's. -- Inspected rings thru exhaust ports... probed them with wooden item... all appear free. Cyls, pistons, etc. look great. Fan and belt tension OK. -- Did cold retorque on heads, manifolds, George Alexander (his 503 runs flawlessly), and anything else that got too close while I had the torque wrench... -- Flew airplane over strip... EGTs normal... CHT, especially front cyl, ran away to well over 400 in 30 seconds. Swore. Landed. -- Inspected plug thermocouples/leads... normal. Swapped thermocouples on cylinders, front cyl still hottest, so probes are OK. -- Whined. -- George disgusted... he departed fix laughing ... went home. -- Meditated in folding chair in front of trailer... ( proved to be mistake...) -- Meditative flash : is Amsoil synthetic preventing rings from re-seating...? drained Amsoil gas mix (amoco)... mixed fresh Penzoil gas (amoco)... tied down tail and tried to run break-in protocol on Rotax... Was unable to complete as written because both cyls went over 430 temp limit after about 30 seconds on WOT. 2 more hours wasted. Stuffed Kolb back in trailer. --Beauford disgusted... put special repeat curse on Austria... departed fix... went home... unwrapped fresh stogie... mixed Martini... meditating... Beauford ----- Original Message ----- From: <N27SB(at)aol.com> Subject: Re: Kolb-List: Re: Hot Heads > > Hey Beaufie, Just got back from flying the chain of lakes around Mt, Dora. > I > usually run the 447 that Duane flew at 5900. Today the cht showed barely > under > 300 deg. It did not matter if I was on the deck over the water at 90 deg > OAT > or at 1000 ft/78 Oat. However, just like John H says, if you reduce power > the > EGT goes down and the CHT goes up. A week ago I remember it down at 280 or > so. > What gives? Maybe it has something to do with the close proximity of Mars > this month. The 447 has 165 hrs on it and was de carbed at about 25 hrs. > Duane > said it was because they wanted to check inside for some reason. > I run high test auto gas with 50:1 Pennzoil and a little MMO. > I plan to de carb in a week or so, I will let you know what I find. > > Steve > FF#007 > > > ________________________________________________________________________________
From: "Martin Burns" <martin_burns(at)ntlworld.com>
Subject: Pitot static
Date: Jul 31, 2005
We have a Kolb mk.III Classic with 582 engine and short wings. The pitot static system is currently open to the interior of the cockpit. This is not ideal since changes in engine rpm affect the instrument readings. We have tried several different external positions which all gave huge ASI errors. Can anyone recommend an external static vent position that works? Martin Burns Mk III G-BUZT Scotland. ________________________________________________________________________________
Date: Jul 31, 2005
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: FireFly Forward Slip
Old Subject Re: Kolb-List: Quiet Landings/Practice Dead Stick > >flaps. They will not extend your glide but they WILL shorten it. As for >slips they aren't real effective in our Kolbs. Rick & Kolbers, Today I turned the FireFly on final over the end of the runway at 1,000 feet agl, closed the throttle and put on three degrees of flaperon. Then I pushed the stick forward until the ASI read 50 mph. The VASI read 500 fpm down. Then I moved the rudder up against the stop and forward slipped at 50 mphi and the VASI read 800 fpm. I believe this is a significant change in vertical air speed. If I had not installed VG's the VAS readings would probably have been higher. With 9.75 inch chord ailerons and modified aileron linkage, the FireFly is easily put into a forward slip. Jack B. Hart FF004 Winchester, IN Jack B. Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Jul 31, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Hot Heads
At 09:14 AM 7/31/2005, you wrote: > >Beauford, > >Here is a possibility, alky in the fuel, or double oil mix by mistake.???? I did that about 6 months ago - sort of. Went to the local gas station to fill up my can on the way to the airport and it being Saturday morning and me having a hangover and all, I mistakenly put the green pump handle in the can and pushed the button. Of course I had already added the 50 to 1 "Wallmart" oil to the diesel and filled up my almost empty tank. I don't know exactly what mixture that would equate to, but it is decidedly on the heavy side of the "oil quotient". The engine did start, however - the resultant fog machine that ensued did not make the neighbors happy. Except for the smell and all the dead mosquitoes, it seems no permanent damage was done. It would run but I couldn't get it to tack up more than about 3000 RPM. I wouldn't chant to synthetic oil if I was you -- Pensoil, Walmart, - all about the same ---but that's just me. ________________________________________________________________________________
Date: Jul 31, 2005
From: "Daniel Walter" <worrybear(at)verizon.net>
Subject: Re: Pitot static
After fooling around for about a year with different static/pitot positions I bought a pitot / static tube from Aircraft Spruce and mounted it on the wing strut about 2 thirds the way up, lots of 1/4" tube and tubing but I finaly have a reasonable ASI reading. Dan Walter Ultrastar with pod and windshield Palmyra Pa. ----- Original Message ----- From: "Martin Burns" <martin_burns(at)ntlworld.com> Subject: Kolb-List: Pitot static > > We have a Kolb mk.III Classic with 582 engine and short wings. The pitot cockpit. This is not . > > ________________________________________________________________________________
Date: Jul 31, 2005
From: Eugene Zimmerman <eugenezimmerman(at)dejazzd.com>
Subject: Re: Hot Heads
Hey, is it possible you have installed the heads one half turn off. I believe one side of the head cooling fins are cast at an angle to allow the air from the fan to enter the fins more easily. The angled side of the head should be toward the fan side. Seems like something is blocking the normal flow of cooling air through the heads. Beauford wrote: > >Thanks to Steve, Don, Jack, John, Ralph and anyone else who offered info and >ideas... It is all much appreciated. > >Spent another day baking at the strip again trying to eliminnate possible >causes for high EGT's. >-- Inspected rings thru exhaust ports... probed them with wooden item... all >appear free. Cyls, pistons, etc. look great. Fan and belt tension OK. >-- Did cold retorque on heads, manifolds, George Alexander (his 503 runs >flawlessly), and anything else that got too close while I had the torque >wrench... >-- Flew airplane over strip... EGTs normal... CHT, especially front cyl, ran >away to well over 400 in 30 seconds. Swore. Landed. >-- Inspected plug thermocouples/leads... normal. Swapped thermocouples on >cylinders, front cyl still hottest, so probes are OK. >-- Whined. >-- George disgusted... he departed fix laughing ... went home. >-- Meditated in folding chair in front of trailer... ( proved to be >mistake...) >-- Meditative flash : is Amsoil synthetic preventing rings from >re-seating...? drained Amsoil gas mix (amoco)... mixed fresh Penzoil gas >(amoco)... tied down tail and tried to run break-in protocol on Rotax... >Was unable to complete as written because both cyls went over 430 temp limit >after about 30 seconds on WOT. 2 more hours wasted. Stuffed Kolb back in >trailer. >--Beauford disgusted... put special repeat curse on Austria... departed >fix... went home... unwrapped fresh stogie... mixed Martini... >meditating... > >Beauford > >----- Original Message ----- >From: <N27SB(at)aol.com> >To: >Subject: Re: Kolb-List: Re: Hot Heads > > > > >> >>Hey Beaufie, Just got back from flying the chain of lakes around Mt, Dora. >>I >>usually run the 447 that Duane flew at 5900. Today the cht showed barely >>under >>300 deg. It did not matter if I was on the deck over the water at 90 deg >>OAT >>or at 1000 ft/78 Oat. However, just like John H says, if you reduce power >>the >>EGT goes down and the CHT goes up. A week ago I remember it down at 280 or >>so. >>What gives? Maybe it has something to do with the close proximity of Mars >>this month. The 447 has 165 hrs on it and was de carbed at about 25 hrs. >>Duane >>said it was because they wanted to check inside for some reason. >>I run high test auto gas with 50:1 Pennzoil and a little MMO. >>I plan to de carb in a week or so, I will let you know what I find. >> >>Steve >>FF#007 >> >> >> >> >> > > > > ________________________________________________________________________________
From: "Richard Swiderski" <rswiderski(at)earthlink.net>
Subject: Alternative engines...
Date: Jul 31, 2005
Mitty, I am putting a G-10 with turbo on a SlingShot, you can see project at my website http://www.geocities.com/ib2polish/ . -Richard Swiderski -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Benny Bee contains.an.underline.and.numbers/letters(at)roxy.matronics.com Subject: Kolb-List: Alternative engines... Good evening 'fellers'! I was wondering if anyone of y'all flying a geo conversions or any other alternatives on Kolb? I know one guy at Fly Geo group has fitted a 3 cylinder geo conversion on one of the Kolbs.Can't think of a model but he reported a positive results back then... Anyone? Mitty. ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM05(at)comcast.net>
Subject: Oshkosh 2005 PreFlight
Date: Jul 31, 2005
When I got ready to head home yesterday I incountered a strange situation. When I did my preflight I found that that the control stick felt like it had a couple of heavy bungy cords pulling it into a left bank. I did a bunch of checking and found the the right flap was FULL of water. It was very heavy and caused the aleron to droop which I noticed from the control stick. I punched some holes in the flap and the water drained out. About six years ago I recovered the flap without removing the hinge and likely opened it for water entry. When we got that MAJOR rain storm Monday night it must have filled up. It was a very good thing that I did a good preflight. I hope everyone got home safe and sound. Rick Neilsen Redrive VW powered MKIIIc ________________________________________________________________________________
From: WhiskeyVictor36(at)aol.com
Date: Jul 31, 2005
Subject: Re: Hot Heads
In a message dated 7/30/2005 6:02:34 PM Eastern Standard Time, beauford(at)tampabay.rr.com writes: any suggestions as to what might be going on here I doubt if the rings could be stuck again within such a short run time. Check the fan belt? Bill Varnes Original Kolb FireStar Audubon NJ ________________________________________________________________________________
From: "Denny Rowe" <rowedl(at)highstream.net>
Subject: Re: Pitot static
Date: Jul 31, 2005
Mine works good with the Aircraft Spruce pitot static combo right under the nose cone. Denny Rowe, Mk-3, PA, not flying this summer due to hanger construction and other crap. ----- Original Message ----- From: "Martin Burns" <martin_burns(at)ntlworld.com> Subject: Kolb-List: Pitot static > > > We have a Kolb mk.III Classic with 582 engine and short wings. The pitot > static system is currently open to the interior of the cockpit. This is > not > ideal since changes in engine rpm affect the instrument readings. We have > tried several different external positions which all gave huge ASI errors. > Can anyone recommend an external static vent position that works? > Martin Burns > > Mk III G-BUZT > > Scotland. > > > ________________________________________________________________________________
Date: Jul 31, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Pitot static
Yep. Reads 3 mph slow at stall, 4 mph fast at 90. http://www.bcchapel.org/pages/0003/pg7.htm Richard Pike MKIII N420P (420ldPoops) > >We have a Kolb mk.III Classic with 582 engine and short wings. The pitot >static system is currently open to the interior of the cockpit. This is not >ideal since changes in engine rpm affect the instrument readings. We have >tried several different external positions which all gave huge ASI errors. >Can anyone recommend an external static vent position that works? >Martin Burns > >Mk III G-BUZT > >Scotland. > > ________________________________________________________________________________
Date: Aug 01, 2005
From: Ted Cowan <trc1917(at)direcway.com>
Subject: Re: Kolb-List Digest: 35 Msgs - 07/31/05
My two cents. Running hot after a good run? I know, just absolutely know, you checked the idle jet. If it gets event the smallest particle in the idle jet, it will still run and idle but not well and believe it or not, you NEED it clear to keep the CHTs down. I would also check to see if you have scale in your main jet. I used to have a lot of trouble with my 447 with single carb fouling the idle jet inlet. very small. it is very often overlooked. ted cowan, alabama. ________________________________________________________________________________
From: "jdmurr(at)juno.com" <jdmurr(at)juno.com>
Date: Aug 01, 2005
Subject: MY FIST FLIGHT WAS A SUCESS!!!!!!
Last week I asked the list for help in transitioning from GA to my Firestar. I thank you all for the helpful advise. The only thing I forgot was that when you cut the power the nose pops up. No big deal though. Just a little bounce and no bent gear. The next two landings were picture perfect! I just went out on the runway at Smoketown, PA, took a deep breath, and gassed it. In a short distance it hopped off the ground and shot up into the air. I flew around the airport for a half hour then flew over a friends house near Coatesville. Then after an hour in the air practicing turns and checking the stall speed (34 MPH), which was a little higher than I expected, I set up for a landing. I kept my approach speed to about 50 and flew it down to the runway. After the round out I cut the power at 1 foot and the nose popped up. I pushed it back down, but there wasn't enough left for a nice flare and it plopped. I was getting ready to put it away and Terry showed up and ask if I wanted to go to Keller Brothers. I smiled and hopped back in and we took off. Perfect landing there and perfect landing back at Smoketown. I have been taking GA lessons for three weeks and just Soloed on Saturday. I felt I was ready. No guts no glory! ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Aug 01, 2005
Subject: Re: Ultrastar trip
In a message dated 8/1/05 7:35:07 AM Central Daylight Time, esteuber(at)rochester.rr.com writes: > 1100 and cht's at 350 and 290(pto end ?)....you guys got me worried , now ! > ED in Western NY > Hi Ed, Sorry to scare you, but my temps have been running in that area ever since I bought it from Duane. Some days it runs close to 300 and some days closer to 280. The front cylinder is always hotter and the plug is always cleaner. Swapping the thermocouples confirms that temps are accurate. At 165 hrs mine is more than overdue for a look see. I suspect that I need to add a little more pitch to the Kiev prop. It stays under 5200 static but will slightly go over 6500 in level flight. (Thanks John H for the insight on prop load and it's relation to CHT.) Steve Boetto FireFly #007 ________________________________________________________________________________
Date: Aug 01, 2005
From: jerb <ulflyer(at)verizon.net>
Subject: Re: Alternative engines...
Cost for a one off, that sounds about right. Check with IVO - they make them for Kolb models - cost for ours for an IVO was around $60 if I recall right - make sure it will fit, mate, & work with the PowerFIn. jerb > >"Has anyone on the list Got an extra IVO prop spacer plate they would sell ? >if so I am looking for one, or if You know how long it should be could you let > >me know I can build one if I know what the length needs to be for an Original >Firestar and any other info I would need when I machine it out >I just purchased a new prop from a guy on ebay and I think he is trying to >shaft me on the spacer what is it really worth ?" > >I just had a 2.75 inch extension machined for my Firestar with a 503 B >Box. The prop is a Powerfin. It cost me $260.00 with shipping >(Wow!). Saber Engineering makes them - did a good job. > >Dave Bigelow >FS2, 503 DCDI >Kamuela, Hawaii > > ________________________________________________________________________________
Date: Aug 01, 2005
From: ghaley(at)wt.net
Subject: Re: Oshkosh 2005 PreFlight
Rick, Glad you found the problem and had a safe flight home. Again, thanks for the steak dinner and a place to overnight. I had an uneventfull return home...the first day I made it to Hot Springs, AK. The next day I had a tailwind and made it to Dry Creek Airport non stop. I arrived home at 12:10PM on Friday. You and Martha come see us sometime. Gary & Beneta Haley Quoting Richard & Martha Neilsen : > > > When I got ready to head home yesterday I incountered a strange situation. > When I did my preflight I found that that the control stick felt like it had > > a couple of heavy bungy cords pulling it into a left bank. I did a bunch of > checking and found the the right flap was FULL of water. It was very heavy > and caused the aleron to droop which I noticed from the control stick. I > punched some holes in the flap and the water drained out. About six years > ago I recovered the flap without removing the hinge and likely opened it for > > water entry. When we got that MAJOR rain storm Monday night it must have > filled up. It was a very good thing that I did a good preflight. > > I hope everyone got home safe and sound. > > Rick Neilsen > Redrive VW powered MKIIIc > > > > > > > ________________________________________________________________________________
Date: Aug 01, 2005
From: Jack & Louise Hart <jbhart(at)ldd.net>
Subject: Adapting IVO Extension to PowerFin Propeller
> >Cost for a one off, that sounds about right. Check with IVO - they make >them for Kolb models - cost for ours for an IVO was around $60 if I recall >right - make sure it will fit, mate, & work with the PowerFIn. >jerb > Kolbers, A solution to adapting a PowerFin propeller to an IVO extension can be found at: http://www.thirdshift.com/jack/firefly/firefly99.html Jack B. Hart FF004 Winchester, IN Jack B. Hart jbhart(at)ldd.net ________________________________________________________________________________
Date: Aug 01, 2005
From: Terry Frantz <tkrolfe(at)usadatanet.net>
Subject: First flight
Great job John on making your first flights. I wasn't there to witness you first flight, but I did observe your second and third landing and they were right on the the money. Pleasure flying with you on your second flight and was surprised at how well you handled the FireStar already. Many hours of good flying ahead for you and I hope to join you some more. Welcome to the Kolb Club Terry - FireFly #95 ________________________________________________________________________________
From: "Jason Omelchuck" <jason@trek-tech.com>
Subject: Alternative engines
Date: Aug 01, 2005
Hello Mitty and all, There are 3 MKIII Classics with BMW R100's flying and mine should fly next year. I believe 1 has a couple hundred hours on it. Jason MKIII Classic BMW R100 Portland OR Good evening 'fellers'! I was wondering if anyone of y'all flying a geo conversions or any other alternatives on Kolb? I know one guy at Fly Geo group has fitted a 3 cylinder geo conversion on one of the Kolbs.Can't think of a model but he reported a positive results back then... Anyone? Mitty. ________________________________________________________________________________
From: "b young" <by0ung(at)brigham.net>
Subject: Pitot static
Date: Aug 01, 2005
i took some copper plate ( 1 1/2 inches square) and drilled 2 holes in the center and ran two copper tubes ( 3/16 ) through the holes and welded them in place........ bolted the copper plate to the \bottom of the nosecone in the area of the nose skid..... bent the tubes so they faced forward..... one tube is left open in the front ( pitot ) soldered the other over and drilled some holes in the sides ( static ) they are about 2 1/2 inches below the nose cone..... it works ok for me. boyd ________________________________________________________________________________
Date: Aug 01, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Hot Heads
At 10:19 PM 7/31/2005, you wrote: > >Brother Possum... >I don't think it was doubled.... I mixed it 80 to 1 in front of amused >Amsoil-skeptic witnesses... and watched it change color in my >semi-transparent 5 gal jug.... and then, as earlier mentioned, later dumped >that in the truck and mixed another batch with Pennzoil >at 50 to 1 to try a breakin trick... No smoke or abnormal performance, >just high CHT's... >Good to hear from you... >Beauford "Oil does little or nothing to promote combustion. Low ratios (50-1) will run cooler than higher ratios of (100-1) using the same oil regardless of the type." (the article below has it reversed, but I think he is wrong.) High CHT readings usually are from: 1. Lack of oil in gas 2. No oil in gas. 3. Poor piston/cylinder lubrication. 4. Broken or slipping fan belt. 5. Blocked cooling air-intake. 6. Fuel mixture too lean. 7. Ignition timing too far advanced. http://www.800-airwolf.com/pdffiles/ARTICLES/part12.pdf http://www.800-airwolf.com/pdffiles/ARTICLES/part23.pdf http://www.800-airwolf.com/pdffiles/ARTICLES/part24.pdf ________________________________________________________________________________
From: "ron wehba" <rwehba(at)pegasusbb.com>
Subject: Re: Hot Heads
Date: Aug 01, 2005
$216 a set ??? no kidding? wow sure am glad i run one of them thar'' military surplus "motors" I feel for ya' thou' ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Hot Heads
Date: Aug 01, 2005
| That does NOT include Florida sales tax and UPS shipping.... | sigh... | Beauford Beauford/All: That is highway robbery!!! Even so, New rings and hone the cylinders is the way I would go. The new rings are moly coated to assist in seating. The old rings lost their moly coating many hours ago. john h MKIII - 2,370.3 hours 912ULS - 1,024.4 hauck's holler, alabama ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: Hot Heads
Date: Aug 01, 2005
that is absolutly crazy,,sorry but i will not run a rotax or any s-stroke, because of the prices ----------------- Hi Ron, If I'm not mistaken, you're running one of the military surplus generator engines on a Mini-Max right??? Are you currently flying or building a Kolb? If so, what are you planning to use for the engine? Cheers, Rusty (ain't crazy about two strokes, unless I've got two of them) ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: alternative engines
Date: Aug 01, 2005
Greetings, Why is it we don't here more about the HKS engine on Kolbs? By all accounts, this has turned into a really sweet engine, and it seems to be getting installed in lots of planes. The price is kinda steep, but it's pretty well proven now, so you get what you pay for. Just curious, Rusty (single rotor Mazda should be assembled this weekend) ________________________________________________________________________________
Date: Aug 01, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Hot Heads
At 07:12 PM 8/1/2005, you wrote: > >Brother Possum... >Thankee for your wisdom and those CPS pages... really good stuff and I >appreciate it. If Beauford weren't so cheap, he'd have >ordered some of that CPS stuff a long time ago. > >What I need to know, then, is what is the downside of just putting the old >(130 hours) rings back on their original pistons >after I hone and de-glaze the cylinders...? Are they likely to re-seat >satisfactorily after a standard Rotax break-in session using >Pennzoil air-cooled ? I'm not an engine guy - so I don't know. If the rings aren't seated properly - it seems the compression should be low when you did the compression test. But if you have a pull start, that might be hard to do. If you don't have a tester - buy one for $25.00 at the auto parts store. I forgot if you said you have done that or not? http://www.800-airwolf.com/pdffiles/ARTICLES/part47.pdf ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Slightly better prices
Date: Aug 01, 2005
Kolbers... FYI -- At L'il Hustler's, found a set of 4 rings for the 447 for about $160 U.S.... That's roughly a $70 plus improvement over Lockwood when sales tax is included. Beauford ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: Hot Heads
Date: Aug 01, 2005
If you use an unlit propane torch it will not be as messy. ..get a can of WD and run at partial throttle and spray the > boots/intake gaskets etc....if it sucks in the WD the engine will respond, > if it doesnt...just makes a little mess > ________________________________________________________________________________
From: "ron wehba" <rwehba(at)pegasusbb.com>
Subject: Re: Hot Heads
Date: Aug 01, 2005
yes i am,,had a ultrastar with a cuyuna, and crap wish i had it back,,,had to sell her!!!and miss it lots, but i do still like my max ----- Original Message ----- From: "Rusty" <13brv3c(at)bellsouth.net> Subject: RE: Kolb-List: Hot Heads > > > that is absolutly crazy,,sorry but i will not run a rotax or any s-stroke, > because of the prices > ----------------- > > > Hi Ron, > > If I'm not mistaken, you're running one of the military surplus generator > engines on a Mini-Max right??? Are you currently flying or building a > Kolb? > If so, what are you planning to use for the engine? > > Cheers, > Rusty (ain't crazy about two strokes, unless I've got two of them) > > > ________________________________________________________________________________
From: "woody" <duesouth(at)govital.net>
Subject: Re: Hot Heads
Date: Aug 01, 2005
I remember buying new rings for a V.W. The gap for the rings had to be set for the cylinder by grinding the ends of the rings. Could that be the case with rotax? Check the gap between the ring ends when the piston is in the cylinder. If it is to tight it will bind and cause problems once it warms up a bit. This gap sould be in the factory specs somewhere. Can you replace the rings with the old ones just to try it out? > I am increasingly drawn back to the notion that the rings are not on the > cylinder walls and the pistons are not unloading the heat. > Shame on Beauford for not going the extra 6 inches and re-honing the jugs > when he had 'em off... I think there ________________________________________________________________________________
Date: Aug 01, 2005
From: Benny Bee <benny_bee_01(at)yahoo.com>
Subject: Re: Hot Heads
Beauford, In the first post i missed the fact that you have replaced the piston rings. I know from experience that EVEN an automotive engines do run heat after re-ring.Give them time to break in .I would give 10 hours of running time and then mesure. Like i mentioned before i am new to Rotax but principle is the same. Lawnmowers or motorcycles or automotive engines-all of them need a break in time.If replacing rings-that would be a great idea to put a hatch patern on the walls.There is a hones avaliable from the auto parts stores.Honning needed for the cylinder walls to hold oil while rings are setting. I would imagine two strokes are identical as far as piston/cylinder goes. So my advice,if of course still interested would be put a cross-hatch pattern on the cylinder walls by honning them lightly(it will not take off enough metal for concern) and then break in the engine by the manual WITH RECOMMENDED OIL. --- woody wrote: > > > I remember buying new rings for a V.W. The gap for > the rings had to be set > for the cylinder by grinding the ends of the rings. > Could that be the case > with rotax? Check the gap between the ring ends when > the piston is in the > cylinder. If it is to tight it will bind and cause > problems once it warms up > a bit. This gap sould be in the factory specs > somewhere. Can you replace the > rings with the old ones just to try it out? > > > > I am increasingly drawn back to the notion that > the rings are not on the > > cylinder walls and the pistons are not unloading > the heat. > > Shame on Beauford for not going the extra 6 inches > and re-honing the jugs > > when he had 'em off... I think there > > > > browse > Subscriptions page, > FAQ, > > > > > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Hot Heads
Date: Aug 01, 2005
| Thanks, John... | Beauford Beauford/All: Have you checked your gauges for accuracy??? If not, they could be your problem. However, if you had stuck rings to start all these ensuing problems, I'd go with new ones, and hone the cylinders to knock the glaze off. Then........run the rings in per the Rotax breakin procedure. john h ________________________________________________________________________________
From: HShack(at)aol.com
Date: Aug 01, 2005
Subject: Re: alternative engines
In a message dated 8/1/2005 9:12:33 PM Eastern Standard Time, 13brv3c(at)bellsouth.net writes: Why is it we don't here more about the HKS engine on Kolbs? By all accounts, this has turned into a really sweet engine, and it seems to be getting installed in lots of planes. The price is kinda steep, but it's pretty well proven now, so you get what you pay for. I think maybe it's a little too heavey for a FS II & not enough hp for the others. Howard Shackleford FS II SC ________________________________________________________________________________
From: "George Bass" <gtb(at)commspeed.net>
Subject: Re: Hot Heads
Date: Aug 01, 2005
Beauford; With reference to your current dilema, I don't really see much of a problem here, unless your aircraft is NOT in a sheltered area or hagar. Assuming the latter of the 2 scenarios would occur, (the evening IN, Blockbuster video rental & the fake Chinese dinner) this would likely force you into some sort of "seclusion" or "exile" for an unknown period of time. What better excuse to become better acquianted with your best friend (Kolb offspring) and complete those adjustments/repairs required than to be "sent there" by your lovely, caring, thoughtful spouse? Hope this helps to justify your decision, George Bass ________________________________________________________________________________
Subject: First flight
From: "Bob Pongracz" <pongoflyer(at)myway.com>
Date: Aug 02, 2005
Big congrats on the 1st flight - I'm hoping to have a 1st flight report in a month or so join you PA Kolbers in some airport hopping. Bob Pongracz...Fogelsville, PA...Firefly project...Flying M (P91) No banners. No pop-ups. No kidding. Make My Way your home on the Web - http://dell.myway.com ________________________________________________________________________________
From: "PATRICK LADD" <pj.ladd(at)btinternet.com>
Subject: helicopters
Date: Aug 03, 2005
"Real planes use only a single stick to fly. This is why bulldozers and helicopters -- in that order -- need two" Cheers Pat ________________________________________________________________________________
From: Thom Riddle <jtriddle(at)adelphia.net>
Subject: Re: Ultrastar trip
Date: Aug 03, 2005
Earl & Others, I'm still here and will always like and fly Kolbs whenever I get a chance. I had to downsize to a single airplane so ended up buying something between a Firestar and the Cherokee 140 that me and three others used to own and fly. The Titan Tornado 2 with 912UL (80 hp) fit the bill. Mine is one of the few Tornado II 912 around that has the short (20') wing rather than the standard 23.5' wing or the long 26' wing. It is a little faster than the standard wing on both ends of the spectrum. I really like it except for the tiny back seat. Fortunately, the only guy brave enough to fly with me is small enough to fit there without too much discomfort. He and I flew from Buffalo to Cape Cod for a few days in June, a distance of 414 miles one way. We did it in 4 hours with no wind. The Tornado with the short wing does not glide well but in most other respects it handles like an original Firestar but with much quicker and somewhat lighter control response in all three axes. I fly a typical UL type pattern, high and close. On final I put in full flaps and point the nose down and hold 60-65 mph until flare. The very effective flaps are great for getting down in a hurry. With the in-flight adjustable prop solo on a hot day, it climbs at 1,400 fpm, even with the short wing. When I'm flying with Ed Steuber and other slower aircraft, I put in about 1/3 flaps and cruise at an indicated 65 mph or so. The stall speed with the short wing solo is about 52 mph clean(TAS, ~45 IAS) but the nose is so high that I have to put in a little flap to get the AOA down to near normal cruise angle. If it did not cost so much to change out, I'd probably put the 26' wing on it and fly just about as slow as the Kolbs without flaps and still get a comfortable cruise speed of over 100 mph if I cared to fly that fast. Most of the time, even when flying alone, I slow down to 80-85 mph so I can enjoy the view better, right down on the deck when the situation warrants. Even with the short wing I can operate (solo) in and out of Bob Bean's 1000' long cow pasture he generously calls a runway. BUT the long wing would be much better. I'm not selling Titans and probably would have bought a 912 Kolbra if one had been available in my price range, but the Titan was available in my price range and located only about 1 1/2 hours flying time from here, so that is what I did. I don't regret it but do miss the lower and slower Kolb world. I just might pop for a long wing after all! Thom ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 03, 2005
Subject: Re: Hot heads
Beauford, Is it possible you don,t have enough pitch. I know it is a long shot but maybe it needs more pitch. Just a thought, as it seems to be giving you fits. When you solve this one it definitely needs to be archived. Ed ( in Hou) ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 04, 2005
Subject: Re: Hot heads
In a message dated 8/3/2005 9:50:42 P.M. Central Standard Time, richard(at)bcchapel.org writes: Ed, too little pitch gives you high EGT's. Beauford's problem is high CHT's, which might be happening Richard. I guess I am confused. I sure thought someone on this list said If your rotax gets too hot when you are breaking in a new engine you need to crank more pitch in the prop. Wont to high of EGT readings cause the heads to get hotter too? I am paying attention because I might need to know the remedy myself. Ed ________________________________________________________________________________
Date: Aug 04, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Hot heads
Don't know who said what, but here is how it works: Think of your 2-stroke engine as an air pump. You adjust RPM at any given throttle setting (X) by changing the load (prop pitch/diameter) For the rest of this post, assume X equals a constant throttle position Air flow through the engine at X throttle will vary with RPM change (Raise the nose, lower the nose, change the prop pitch) Fuel flow at X throttle is more constant than air flow at X throttle as RPM's change Therefore, as you change the RPM's at X throttle by changing the load, the mixture will richen as rpm's decrease, (less air, almost constant fuel) the mixture will lean as they increase (more air, almost constant fuel) In practice, this works out like this: More load at X throttle = the engine works harder = CHT up Less load at X throttle = engine works less = CHT down Less load at X throttle = higher RPM = leaner mixture = higher EGT More load at X throttle = lower RPM = richer mixture = lower EGT It is possible to change EGT and CHT independently of each other by changing jetting and prop load (These are generalities, - there are grey areas where things overlap) A high prop load and big jets will give you low EGT and high CHT A low prop load and small jets will give you a high EGT and low CHT A low prop load and big jets will give you a low EGT and low CHT A high prop load and small jets will give you a high EGT and high CHT And probably a real hit in your Visa card as well......... Assuming an engine jetted/propped for normal temps, give yourself a demonstration: At cruise, lower the nose and let the airspeed and rpm's go up - The EGT should go up, the CHT should go down. Raise the nose and let the airspeed and rpm's go down - The CHT should either go up or stay constant, and the EGT should decrease Here is a link to a web page I did on this topic: http://www.bcchapel.org/pages/0003/pg11.htm Having said all this, a healthy engine with Rotax recommended jets and propped for around 6200 or so static, that will reach around 64-6600 RPM in level flight ought to have normal temperatures with both the CHT and EGT, assuming the prop diameter & blade count is anywhere close to typical for that engine. For instance, the Rotax 582 has a max allowable speed of 6800 RPM, but propping to hit that RPM in full throttle level flight causes the EGT on my MKIII to be too high in cruise, so I am pitched for 6500 max RPM in level flight, and EGT's stay constant between 1000-1100 with good overall performance. Richard Pike MKIII N420P (420ldPoops) > > >In a message dated 8/3/2005 9:50:42 P.M. Central Standard Time, >richard(at)bcchapel.org writes: > > >Ed, too little pitch gives you high EGT's. >Beauford's problem is high CHT's, which might be happening > > >Richard. I guess I am confused. I sure thought someone on this list said If >your rotax gets too hot when you are breaking in a new engine you need to >crank more pitch in the prop. Wont to high of EGT readings cause the >heads to >get hotter too? I am paying attention because I might need to know the >remedy >myself. > > Ed > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Hot heads
Date: Aug 04, 2005
| For instance, the Rotax 582 has a max allowable speed of 6800 | RPM, but propping to hit that RPM in full throttle level flight causes the | EGT on my MKIII to be too high in cruise, so I am pitched for 6500 max RPM | in level flight, and EGT's stay constant between 1000-1100 with good | overall performance. | | Richard Pike Morning Richard/Gang: I believe all Rotax engines are rated at 6,800 rpm full throttle for 5 minutes. Like "military power". Only thing that is good for is folks with inflight adjustable props. Ground adjustable props and fixed pitch props need to adjust pitch for 6,500 rpm WOT straight and level flight. 6,500 rpm is max continuous power. Propped at max continuous power of 6,500 rpm, carb adjusted at factory settings = EGT's in the green at most all throttle settings. Also gives you best climb and cruise combo for a fixed pitch prop. We run into the "military power" thing on the 912 series engines also. 5,800 for 5 minutes. So....I set up for 5,500 rpm which is max continuous rpm WOT straight and level flight. On a two stroke, overload pitch and the EGT's go down and the CHT's go up. Too little pitch and the EGT's go up and the CHT's go down. Screwy, but that's the way it works with two strokes. Take care, john h MKIII - 2,370.0 hours 912ULS - 1,025.0 hours ________________________________________________________________________________
From: Thom Riddle <jtriddle(at)adelphia.net>
Subject: Re: Re: Hot heads
Date: Aug 04, 2005
Oh engine prophets all, is there any wonder why I stay tuned to this list, even though I no longer own a Kolb? The entertainment value is priceless. Thom ________________________________________________________________________________
Subject: Fuel Tank Options
From: "jctuck3(at)excite.com" <jctuck3(at)excite.com>
Date: Aug 04, 2005
Hey fellow Kolbers! The original tanks on my Mark II Twinstar Kolb are looking pretty shabby (and leak a little too). What options do I have as for replacing them? Of course I could buy the same 2 five gallon jugs, but if possible I'd like to gain a little more fuel capacity. I tried installing a 13 gal Tempo fuel tank; it would fit in the space for the original containers but installing it is impossible unless I want to recover the rear fuselage as I would have to remove the fabric to shove it in there. ; ( I've seen a homemade fibreglass tank molded in between the wings, but since I do not have an appropriate workspace to fashion one, it's a no go. Please let me know if any of you have had any success with replacement fuel tanks. Thanks. Julian ________________________________________________________________________________
Date: Aug 04, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Fuel Tank Options
Don't know about a Twinstar, but a MKIII will accept two 6 gallon red plastic boat tanks like they sell at Wallyworld. You do need to make a couple small mods to the original tank bracing setup, & cut out some of the original tubing brackets, but it ought to be possible to weld it up a mod on the bench and then put it in place, and then put the tanks in. The tanks are sort of bigger at the end away from the cap and the handle, that is the end that goes down and toward the seat back. The handle & cap end is up and to the rear, and the thing goes in at about a twenty degree angle. At that angle, they actually hold a bit over six gallons each. They will bulge the MKIII fuselage side fabric out a tad, but not much. I used this setup for a while until I made the present 15 gallon in-the-wing-gap system One other important thing: if you decide to use them and can make them fit, be sure and check the original fuel pickup line inside the tanks. They are about impossible to see from looking through the fill cap hole, but you want something that goes down to the lowest corner after you install the tanks at an angle. The original fuel pickup does not reach that far, and after you get down to half a tank, a steep climb will result in fuel starvation. (Guess how I know this?) Richard Pike MKIII N420P (420ldPoops) > > >Hey fellow Kolbers! The original tanks on my Mark II Twinstar Kolb are >looking pretty shabby (and leak a little too). What options do I have as >for replacing them? Of course I could buy the same 2 five gallon jugs, >but if possible I'd like to gain a little more fuel capacity. I tried >installing a 13 gal Tempo fuel tank; it would fit in the space for the >original containers but installing it is impossible unless I want to >recover the rear fuselage as I would have to remove the fabric to shove it >in there. ; ( I've seen a homemade fibreglass tank molded in between >the wings, but since I do not have an appropriate workspace to fashion >one, it's a no go. Please let me know if any of you have had any success >with replacement fuel tanks. Thanks. Julian > > ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Rotax's Patented Hell
Date: Aug 04, 2005
Kolbers and Kolbettes... Another refreshing character-building day out on the old airstrip with my favorite engine... Long story short -- Rings did not seat.... engine is damaged Ran the standard Rotax break-in sequence on the honed and deglazed cylinders with Pennzoil Air Cooled 50 to 1 and Amoco gas... actually ended up running it twice back to back. Total run time was about 90 minutes. Tail was tied to ground. -- CHT's both remained high during procedure... 370 to 390 at 5,000... would quickly build to over 400 degrees if rpm went over 5,000 and I would be forced to quickly throttle back and let it cool for a minute until temps came down. -- EGT's were normal to just slightly high throughout the process.... 1040 to 1160 observed. -- Started with completely clean pistons, rings, exhaust manifolds and heads. Piston crowns and cyl heads were shiny, rings and grooves were whistle-clean, exhaust manifolds were shiny and smooth to touch inside. Following the 90 minutes, took the top of the engine apart and was amazed to find extensive rock-hard carbon coke everywhere... crowns of pistons, behind rings, in exhaust manifolds... all new deposits from the 90 minute run. -- Pistons and rings had no scuffing before run ... after the 90 minutes, they now have substantial scuff marks. -- No changes made in carb jetting or metering rod... metering rod in second notch from top... both came on the engine new as stock items provided by Rotax. -- Choke (enrichment piston) was NOT engaged during the run. Took photos of the aftermath... George Alexander generously agreed to put them on part of his website for anyone who wants to look at them.... http://home.comcast.net/~kolb-driver/Beauford/ In the pics I removed the top ring on one piston and took shots of both sides of it to show carbon infiltration into groove and coked on deposits on ring.... other shots are provided of plugs, heads, exhaust manifold, and the pistons. 100% of the carbon you see was deposited during the 90 minutes. Except for deposits on heads,(which are semi soft) all other deposits are hard as glass. Am totally baffled as to why this engine is suddenly manufacturing large amounts of carbon coke.... Sure is exciting to be part of the big extended Rotax-owner family... Please excuse Beauford a moment... he must go to the latrine and vomit again... He'll be right back after he cleans up a little and makes himself a Martini... Beauford FF #076 Brandon FL ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rotax's Patented Hell
Date: Aug 04, 2005
| -- CHT's both remained high during procedure... 370 to 390 at 5,000... would quickly build to over 400 degrees if rpm went over 5,000 and I would | be forced to quickly throttle back and let it cool for a minute until temps came down. | | -- EGT's were normal to just slightly high throughout the process.... 1040 to 1160 observed. | Beauford | FF #076 | Brandon FL Beauford/Gang: In my uneducated mind the only thing that could cause those kinds of temps are an engine that was working too hard, e.g., over propped, too much pitch. Seems that high temps are what caused the coking of the piston tops. Easy to see where the cooling fuel oil mix was exiting the ports and flowing over the tops of the pistons, areas that are clean. Small areas. The engine is working harder, producing more heat, than it can get rid of. Lighten the load, let the engine turn up more rpms to produce same power while pumping more cooling air through and around it. That is my take on your problem. If it was ignition, especially early timing, the pistons would have been drilled clean through early on. Same same too lean condition caused by jetting or float level, restricted fuel flow, etc. I believe every thing is correct except prop loading. john h MKIII/912ULS ________________________________________________________________________________
Date: Aug 04, 2005
From: "Dallas Shepherd" <cen23954(at)centurytel.net>
Subject: 925 Battery
What is the address where you guys are getting the 925 battery shipped to you for your Kolbs? I recall you paid $100 for them and did that include shipping? Dallas Shepherd Norfork, Ar. ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Re: Rotax's Patented Hell
Date: Aug 04, 2005
John... I agree that the temps are what did the coking... but I wonder whether it was overpropped. Today it turned 6,000 static with no hesitation... ran strong... did not seen to be laboring. I've always set it to turn about 6K on the ground and 6,400 in level flight. Do you think that is too much prop? Beauford ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Subject: Re: Kolb-List: Rotax's Patented Hell > > > | -- CHT's both remained high during procedure... 370 to 390 at > 5,000... would quickly build to over 400 degrees if rpm went over > 5,000 and I would > | be forced to quickly throttle back and let it cool for a minute > until temps came down. > | > | -- EGT's were normal to just slightly high throughout the > process.... 1040 to 1160 observed. > | Beauford > | FF #076 > | Brandon FL > > > Beauford/Gang: > > In my uneducated mind the only thing that could cause those kinds of > temps are an engine that was working too hard, e.g., over propped, too > much pitch. Seems that high temps are what caused the coking of the > piston tops. Easy to see where the cooling fuel oil mix was exiting > the ports and flowing over the tops of the pistons, areas that are > clean. Small areas. > > The engine is working harder, producing more heat, than it can get rid > of. Lighten the load, let the engine turn up more rpms to produce > same power while pumping more cooling air through and around it. > > That is my take on your problem. If it was ignition, especially early > timing, the pistons would have been drilled clean through early on. > Same same too lean condition caused by jetting or float level, > restricted fuel flow, etc. I believe every thing is correct except > prop loading. > > john h > MKIII/912ULS > > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rotax's Patented Hell
Date: Aug 04, 2005
| I agree that the temps are what did the coking... but I wonder whether it | was overpropped. | Today it turned 6,000 static with no hesitation... ran strong... did not | seen to be laboring. I've always set it to | turn about 6K on the ground and 6,400 in level flight. Do you think that is | too much prop? | Beauford Beauford/All: If every thing else is squared away, what else is left to increase operating temps? OAT and prop load. What kind of instruments are you using? Digital or analog? Have you done tach check with prop tach? Strange problem. Got me scratching my head. john h ________________________________________________________________________________
From: DAquaNut(at)aol.com
Date: Aug 04, 2005
Subject: Re: Hot heads
In a message dated 8/4/2005 11:46:50 A.M. Central Standard Time, richard(at)bcchapel.org writes: In practice, this works out like this: More load at X throttle = the engine works harder = CHT up Less load at X throttle = engine works less = CHT down Less load at X throttle = higher RPM = leaner mixture = higher EGT More load at X throttle = lower RPM = richer mixture = lower EGT Richard, Let me see if I have it right. During break-in of a new engine, stock jets. If the head temp gets to high, approx 80% throttle, Taking pitch out of the prop will lower cylinder head temps? I guess that means an engine propped for cruising would run with hotter heads than if it were propped for climb. Is that correct? Ed ________________________________________________________________________________
Date: Aug 05, 2005
From: possums <possums(at)mindspring.com>
Subject: Re: Rotax's Patented Hell
> >Am totally baffled as to why this engine is suddenly manufacturing >large amounts of carbon coke.... > >Sure is exciting to be part of the big extended Rotax-owner family... > >Please excuse Beauford a moment... he must go to the latrine and >vomit again... He'll be right back after he cleans up a little >and makes himself a Martini... > >Beauford I hate to see that - I've been there with my old 447 - before it got water logged. But--I got still about 500 hours on it first. I did "decarbon" it several times. BTW - you can forget trying to keep the carbon off the top of the pistons. You can have it "spick & span" and the tops will carbon up in 10 minutes of use - but "that carbon" comes and goes. Your rings seem to be the problem. ...like you didn't know that already. It seems you "had to decarbon" your engine since the rings were stuck - so I can't chastise you with the "don't fix it if it ain't broken" theory. After enduring the Cyuna back in the 80's,(which, by-the-way you could replace for $500) the 377 Rotax with the wrist pin bearing problems, the 447 Rotax, which was great after the other two. This thing just keeps on running like the Eveready Bunny. I know it weighs more, and isn't rated for a FireFly ---But, for the rest of the kids - I would like to say that I am amazed at the endurance of my "Dual Carb 503 CDI E gear box machine". Cost in 1999 was $4,300 wholesale including the gearbox, Muffler etc. 648 + hours. Ain't a bad deal - and it's still running. I think the 503 is the best they are going to do on a 2 cycle, 52 HP machine. ________________________________________________________________________________
Date: Aug 05, 2005
From: Richard Pike <richard(at)bcchapel.org>
Subject: Re: Hot heads
Yes, and yes, but Beauford's situation still has me scratching my head. Something is still not right with that whole deal. An engine normally is not nearly that critical, they are typically much more tolerant. Normally you expect some variation, but within a smaller and comfortable range. Normally you have to be "coloring outside the lines" before things go really bad. A healthy engine, stock jets, and a prop pitched for around 6250 on climb out ought to be a non-event in terms of drama. Hey Beauford - what diameter prop and how many blades? Richard Pike MKIII N420P (420ldPoops) > >In a message dated 8/4/2005 11:46:50 A.M. Central Standard Time, >richard(at)bcchapel.org writes: > >In practice, this works out like this: >More load at X throttle = the engine works harder = CHT up >Less load at X throttle = engine works less = CHT down >Less load at X throttle = higher RPM = leaner mixture = higher EGT >More load at X throttle = lower RPM = richer mixture = lower EGT > > >Richard, > > >Let me see if I have it right. During break-in of a new engine, stock >jets. If the head temp gets to high, approx 80% throttle, Taking pitch >out of >the prop will lower cylinder head temps? I guess that means an engine >propped >for cruising would run with hotter heads than if it were propped for climb. >Is that correct? > > Ed > > ________________________________________________________________________________
From: "Beauford" <beauford(at)tampabay.rr.com>
Subject: Re: Hot heads
Date: Aug 05, 2005
Richard: It is a 66" IVO two-blade. This whole thing really has me way beyond baffled... I agree with you... something is fundamentally wrong with this picture. I'm going to order some new rings here in a minute, clean up the pistons and bores, scrub off the carbon and have another go at it next week. I have another Bing, a new one off an 8-hour 447 I bought for parts after an accident... I think I will verify the jetting and metering rod in it and substitute it for the one on "Dameon" before I run him again... I'll also defer to you more experienced 2-strokers and lighten up on the prop to turn 6200 or 6300 static vice the 6000 it was set for yesterday. Wheee....!!! Beauford ----- Original Message ----- From: "Richard Pike" <richard(at)bcchapel.org> Subject: Re: Kolb-List: Hot heads > > Yes, and yes, but Beauford's situation still has me scratching my head. > Something is still not right with that whole deal. > An engine normally is not nearly that critical, they are typically > much more tolerant. Normally you expect some variation, but > within a smaller and comfortable range. Normally you have to > be "coloring outside the lines" before things go really bad. > > A healthy engine, stock jets, and a prop pitched for around 6250 > on climb out ought to be a non-event in terms of drama. > > Hey Beauford - what diameter prop and how many blades? > > Richard Pike > MKIII N420P (420ldPoops) > > >> >>In a message dated 8/4/2005 11:46:50 A.M. Central Standard Time, >>richard(at)bcchapel.org writes: >> >>In practice, this works out like this: >>More load at X throttle = the engine works harder = CHT up >>Less load at X throttle = engine works less = CHT down >>Less load at X throttle = higher RPM = leaner mixture = higher EGT >>More load at X throttle = lower RPM = richer mixture = lower EGT >> >> >>Richard, >> >> >>Let me see if I have it right. During break-in of a new engine, stock >>jets. If the head temp gets to high, approx 80% throttle, Taking pitch >>out of >>the prop will lower cylinder head temps? I guess that means an engine >>propped >>for cruising would run with hotter heads than if it were propped for >>climb. >>Is that correct? >> >> Ed >> >> > > > ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Aug 05, 2005
Subject: Re: Hot heads
In a message dated 8/5/05 7:57:28 AM Central Daylight Time, richard(at)bcchapel.org writes: > In practice, this works out like this: > >More load at X throttle = the engine works harder = CHT up > >Less load at X throttle = engine works less = CHT down > >Less load at X throttle = higher RPM = leaner mixture = higher EGT > >More load at X throttle = lower RPM = richer mixture = lower EGT > > > OK Guys, Now I am really confused, my 447 does not act that way. At my current pitch setting if I am flying at 6000 rpm and I descend at that throttle setting, My cht goes up. If I pull back and climb, cht goes down. That made sense to me because those changes would lean and richen respectfully. What am I missing here/ Steve ________________________________________________________________________________
From: "jdmurr(at)juno.com" <jdmurr(at)juno.com>
Date: Aug 05, 2005
Subject: Electric Start System
I have a 503 DC/DI and would like to add an electric starter system. Could someone please give me advise on acquiring (where) and installing all the needed components for this installation including what battery to use? Thank you. John Murr ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM05(at)comcast.net>
Subject: Re: Hot heads
Date: Aug 05, 2005
I'm a 4 stroke only person but high temps normally say "I'm too lean". I know you didn't change anything that you know of but if, when you do your next break in run, the temps start getting high how about trying richer jets. There are a bunch of things that can effect the mixture. Carb problems, intake leaks, crank seals, rotary/reed valves, exhaust systems, gaskets, etc all can change that mixture. On the way back from Oshkosh I spent an hour scratching my head along with a Kitfox pilot trying to figure out why his new HKS wasn't running right. I left before I lost any more hair, so I don't know were the problem was. Four strokes aren't all created equal so don't go and switch to a less reliable 4 stroke (Is that possible?) Hang in there Bill. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Beauford" <beauford(at)tampabay.rr.com> Subject: Re: Kolb-List: Hot heads > > Richard: It is a 66" IVO two-blade. > > This whole thing really has me way beyond baffled... I agree with you... > something is fundamentally wrong with this picture. > > I'm going to order some new rings here in a minute, clean up the pistons > and > bores, scrub off the carbon and > have another go at it next week. I have another Bing, a new one off an > 8-hour 447 I bought for parts after an accident... I think I will > verify the jetting and metering rod in it and substitute it for the one on > "Dameon" before I run him > again... I'll also defer to you more experienced 2-strokers and lighten up > on the prop to turn > 6200 or 6300 static vice the 6000 it was set for yesterday. > > Wheee....!!! > > Beauford > ----- Original Message ----- > From: "Richard Pike" <richard(at)bcchapel.org> > To: > Subject: Re: Kolb-List: Hot heads > > >> >> Yes, and yes, but Beauford's situation still has me scratching my head. >> Something is still not right with that whole deal. >> An engine normally is not nearly that critical, they are typically >> much more tolerant. Normally you expect some variation, but >> within a smaller and comfortable range. Normally you have to >> be "coloring outside the lines" before things go really bad. >> >> A healthy engine, stock jets, and a prop pitched for around 6250 >> on climb out ought to be a non-event in terms of drama. >> >> Hey Beauford - what diameter prop and how many blades? >> >> Richard Pike >> MKIII N420P (420ldPoops) >> >> >>> >>>In a message dated 8/4/2005 11:46:50 A.M. Central Standard Time, >>>richard(at)bcchapel.org writes: >>> >>>In practice, this works out like this: >>>More load at X throttle = the engine works harder = CHT up >>>Less load at X throttle = engine works less = CHT down >>>Less load at X throttle = higher RPM = leaner mixture = higher EGT >>>More load at X throttle = lower RPM = richer mixture = lower EGT >>> >>> >>>Richard, >>> >>> >>>Let me see if I have it right. During break-in of a new engine, stock >>>jets. If the head temp gets to high, approx 80% throttle, Taking pitch >>>out of >>>the prop will lower cylinder head temps? I guess that means an engine >>>propped >>>for cruising would run with hotter heads than if it were propped for >>>climb. >>>Is that correct? >>> >>> Ed >>> >>> >> >> >> > > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Hot heads
Date: Aug 05, 2005
| OK Guys, Now I am really confused, my 447 does not act that way. At my | current pitch setting if I am flying at 6000 rpm and I descend at that throttle | setting, My cht goes up. If I pull back and climb, cht goes down. That made | sense to me because those changes would lean and richen respectfully. What am I | missing here/ | 't h | Steve Steve/Gang: Sounds like you have the cht and egt gauges wired backwards. Unloading engine should bring cht down and egt up. Loading it brings cht up and egt down. Hard to believe my weed eater is doing all these things at 10,000 rpm and I don't have gauges to monitor. Reference carbon on piston tops: It is normal on 2 and 4 stroke engines to have some carbon. This small amount of carbon acts as an insulator, reducing some of the combustion heat from being transmitted to the piston top. This info was passed on to me by a well know engine builder many years ago when I was flying in front of a 447. john h MKIII/912ULS ________________________________________________________________________________
Date: Aug 05, 2005
From: owner-kolb-list-server(at)matronics.com
From: Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil>
Subject: EGT Probe for 912 Date: Fri, 5 Aug 2005 16:18:34 +0100 Kolb Friends - I am in the final stages of the 912 installation for my Mark-III. The engine was originally equipped with an EGT probe in the exhaust pipe. Since I do not intend to use an EGT gauge in my plane, I removed the probe. What's left is a 1/8" hole in the exhaust pipe, and I understand it is NOT recommended that the engine be run with this hole uncovered. My question is: What's the recommended way to seal this old EGT hole? Many thanks - Dennis Kirby Cedar Crest, NM ________________________________________________________________________________
Date: Aug 05, 2005
From: bryan green <lgreen1(at)sc.rr.com>
Subject: Re: Hot heads
John Hauck wrote: > > | OK Guys, Now I am really confused, my 447 does not act that way. >At my >| current pitch setting if I am flying at 6000 rpm and I descend at >that throttle >| setting, My cht goes up. If I pull back and climb, cht goes down. >That made >| sense to me because those changes would lean and richen >respectfully. What am I >| missing here/ >| 't h > > >Reference carbon on piston tops: It is normal on 2 and 4 stroke >engines to have some carbon. This small amount of carbon acts as an >insulator, reducing some of the combustion heat from being transmitted >to the piston top. This info was passed on to me by a well know >engine builder many years ago when I was flying in front of a 447. > >john h >MKIII/912ULS > > Hi John , Beauford and all I agree with john just clean the carbon off the top of the piston that will come off easy. The hard coating needs to be there. Beauford you have gotten a lot of good opinions on this so here goes mine. Your suckin air my man! You have a gasket or seal leaking and this is leaning the mixture, check your intake and crank seals. FWIW Bryan Green Elgin SC > > > > ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Aug 05, 2005
Subject: TNK Homecoming
To All, I talked to Travis today at Kolb and he asked if I would post the dates for the 2005 Annual Fly-In. It is scheduled for Sept 23rd and 24th. That should be a Thursday and a Friday. If you have any questions you can call him at 606-862-9692. He is about 400 E Mails behind so calling would be better. Steve ________________________________________________________________________________
From: N27SB(at)aol.com
Date: Aug 05, 2005
Subject: Re: TNK Homecoming
In a message dated 8/5/2005 3:37:16 PM Eastern Standard Time, N27SB(at)aol.com writes: > > To All, > > I talked to Travis today at Kolb and he asked if I would post the dates for > the 2005 Annual Fly-In. It is scheduled for Sept 23rd and 24th. That > should > be a Thursday and a Friday. If you have any questions you can call him at > 606-862-9692. He is about 400 E Mails behind so calling would be better. > > > Steve > CORRECTION Sorry, The Kolb Fly In is a Friday and Saturday and the date is still Sept 23 and 24. Had an old calendar. Steve ________________________________________________________________________________
From: "jdmurr(at)juno.com" <jdmurr(at)juno.com>
Date: Aug 05, 2005
Subject: Re: TNK Homecoming
Does anyone have the coordinates? Thanks! John -- N27SB(at)aol.com wrote: In a message dated 8/5/2005 3:37:16 PM Eastern Standard Time, N27SB(at)aol.com writes: > > To All, > > I talked to Travis today at Kolb and he asked if I would post the dates for > the 2005 Annual Fly-In. It is scheduled for Sept 23rd and 24th. That > should > be a Thursday and a Friday. If you have any questions you can call him at > 606-862-9692. He is about 400 E Mails behind so calling would be better. > > > Steve > CORRECTION Sorry, The Kolb Fly In is a Friday and Saturday and the date is still Sept 23 and 24. Had an old calendar. Steve ________________________________________________________________________________
From: "Rusty" <13brv3c(at)bellsouth.net>
Subject: TNK Homecoming
Date: Aug 05, 2005
Does anyone have the coordinates? Thanks! John


July 10, 2005 - August 05, 2005

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