Kolb-Archive.digest.vol-jd

January 13, 2010 - January 31, 2010



From: NeilsenRM(at)comcast.net
Subject: Re: 582 fuel system
Date: Jan 13, 2010
Mike Yes the system is true "series" design. Rick Neilsen Redrive VW Powered MKIIIC ----- Original Message ----- From: Mike Welch Sent: Wednesday=2C January 13=2C 2010 4:29 PM Subject: RE: Kolb-List: 582 fuel system Rick N.=2C The design of your system sounds like I was asking about. Your ability t o verify each pump=2C prior to each flight=2C is the kind of assure I was w ondering about. It appears as though you have everything covered. But=2C Rick=2C is your fuel delivery a true "series" design? Mike Welch From: NeilsenRM(at)comcast.net Subject: Re: Kolb-List: 582 fuel system Date: Wed=2C 13 Jan 2010 15:12:13 -0500 Mike Your system sounds great and should work well but I like to keep things sim ple. My fuel system requires a electric fuel pump. I have two electric pumps in series=2C one is driven by the ignition circuit. The secondary pump by sepa rate switched circuit. My starting routine is prime the fuel system using t he back up pump. I watch the fuel flow through a short piece of transparent fuel line till the float bowls are full. I then turn off the secondary sys tem and start the engine. I can see fuel flow and hear the faucet pump runn ing when I turn on the back up pump. I know the back up pump test works bec ause the faucet pump died a few years back and its need for replacement was very noticeable. I can hear the primary pump running when the ignition is turned on. I also know if the primary pump fails the engine will quit fair ly quick and while still on the ground. I had to disconnect the primary pum p power wires to test this. Before takeoff or landing I turn on the back up pump. It works for me. Rick Neilsen Redrive VW Powered MKIIIC ----- Original Message ----- From: Mike Welch Sent: Wednesday=2C January 13=2C 2010 2:04 PM Subject: RE: Kolb-List: 582 fuel system Mark and Kolb guys=2C I'm curious. I don't have much experience with diaphram pumps and all=2C but it seems odd to want to design a series fuel pumping system. I mean =2C I know a series system would work great and all....but how would you kn ow you lost one of the pumps=2C if the other pump can do all the work? Let's say=2C for example=2C the last flight you had=2C your primary pump blew out=2C and the backup kept you flying=2C how would you know??? You'd be toolin' along thinking you had both pumpers up to snuff=2C but you would n't. Unless you verified each and every flight that BOTH pumps were operating fine=2C you could be relying a false sense of security. Wouldn't you? If it were me=2C and maybe that's just my way of thinking=2C I think I wo uld like a parallel fuel system. Here why I think this=3B if my primary s ystem failed=2C it would kick on the backup system (and a big bright red pa nel light). The light would alert me that the primary pump needs attention =2C and when I landed=2C I could take care of the problem=2C but in the mea ntime=2C my backup is doing it's job. For a parallel design=2C a primary system could easily have a low-pressur e switch ($30 McMaster Carr) that if activated (due to a zero or very low f uel pressure)=2C it would turn on the backup pump. This method is close to how my turbo "high fuel delivery" fuel system is designed and operated. I realize a series fuel system=2C with two fuel pumps=2C CAN work. I kno w that. But=2C how would you know that every flight both are working prope rly? Just some thoughts on the matter....... Mike Welch MkIII CX > I've got a series or parallel question about installing a facet boost pum p. I'm planning on intalling a facet pump between my fuel tank and the he m ikuni engine pump. I'm doing it in series just to keep it simple. If the fa cet fails it should still flow thru so the mikuni will be able to draw fuel from the tank. But what if the mikuni fails? Will it flow thru and allow t he boost pump fuel to get to the carbs? Those of you with similar systems I 'd appreciate your advice. > > Mark Rinehart Hotmail: Free=2C trusted and r01/' target='_new'>Get it now. href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics. com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ttp://www.matronics.com/Navigator?Kolb-List ronics.com ww.matronics.com/contribution Hotmail: Trusted email with powerf/01/' target='_new'>Sign up now. href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics. com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c _________________________________________________________________ Your E-mail and More On-the-Go. Get Windows Live Hotmail Free. ________________________________________________________________________________
Subject: Re: 582 fuel system
From: "Richard Pike" <richard(at)bcchapel.org>
Date: Jan 14, 2010
John Hauck wrote: > > Lucien/Gang: > > Based on altitude and terrain, I will turn on the boost pump as necessary. > The Facet is rated for continuous duty. Could leave it on all the time. > > john h > mkIII That's what I do. There is a pressure gauge plumbed into the line between the Facet and the Mikuni, and if the engine burps and the pressure gauge is still at 3 psi, at least I know it's not fuel related. Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281404#281404 ________________________________________________________________________________
Subject: Re: 582 fuel system
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 14, 2010
John Hauck wrote: > > Lucien/Gang: > > Based on altitude and terrain, I will turn on the boost pump is necessary. > The Facet is rated for continuous duty. Could leave it on all the time. > > If I am scared the engine is going to stop at any moment, I'll follow a road > or other suitable forced landing area, if there is one. > > Normally, flying with a 912UL or a 912ULS, I fly direct. > > Aren't you flying a Titan with 912? > > john h > mkIII Yes, a II SS with a 912ULS. So far it's been 100% reliable but I'm still nervous about trusting my life to an engine. My plane and my ticket I'm not too worried about but not even my mighty 912ULS is completely comforting when I put myself over possibly life-threatening terrain. But on some of my recent trips here in northern NM, you don't have much choice to get some places. Even going to Taos from SF there're a couple spots where you know it would just hurt if the fan stopped turning even if you hug roads and landing spots. If the weekend is nice I'm going to try Questa (N24) and carry my trusty gas can along with. Speaking of the facet pump, the other titan on our field uses one for his 7gal pony tank that he puts in the back seat. I'm experimenting with the gas can idea and it works well so far, but I'm thinking of trying the pony tank idea as well for longer legs. LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281409#281409 ________________________________________________________________________________
Subject: Rotax 503 throttle cable and junction
From: "cristalclear13" <cristalclearwaters(at)gmail.com>
Date: Jan 14, 2010
I want to replace my throttle cable and junction. I saw this assembly from CPS: http://www.rotaxparts.net/scripts/prodView.asp?idproduct=645 but I don't have oil injection so would I be better off buying the pieces separately (don't see where you can online at CPS, but maybe if I call them)? What is the difference between the short and long junction? Anyone measured how much cable you need between the throttle lever and the junction? Or should I just call TNK? Back in the game-Cristal -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281415#281415 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rotax 503 throttle cable and junction
Date: Jan 14, 2010
> Or should I just call TNK? > > Back in the game-Cristal > > -------- > Cristal Waters Cristal/Gang: Recommend calling Travis at TNK. Most of you all probably already know, TNK is now, and has been, composed of Travis and Dennis for nearly a year. They are Kolb. We need to do everything we can to support them. If they close up shop, we are on our own to build and maintain our airplanes. They still provide the best service I know of. Take care, john h mkIII ________________________________________________________________________________
Subject: Re: Rotax 503 throttle cable and junction
From: "cristalclear13" <cristalclearwaters(at)gmail.com>
Date: Jan 14, 2010
John Hauck wrote: > > Cristal/Gang: > > Recommend calling Travis at TNK. > > Most of you all probably already know, TNK is now, and has been, composed of > Travis and Dennis for nearly a year. They are Kolb. We need to do > everything we can to support them. If they close up shop, we are on our own > to build and maintain our airplanes. They still provide the best service I > know of. > > Take care, > > john h > mkIII Gotcha -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281431#281431 ________________________________________________________________________________
From: "Larry Cottrell" <lcottrell(at)fmtcblue.com>
Subject: Re: 582 fuel system
Date: Jan 14, 2010
We of course have had this discussion almost as many time as Sea Foam, and I generally keep out of it, but I am wondering why do most of you feel the facet is only useable as a boost pump? I know that in a GA plane, they use a boost pump on take off and landing. I suppose that there is a reason for that, but I can think of no reason why the facet (rated at 3-5 lbs of pressure) has to be turned off when I am flying level? It certainly is not going to over power the mech. pump. I only have about 500 hours on my plane, and when I leave the airstrip almost no where that I could put down is a "good place". I am sure that the mech. pump on the HKS could supply me enough fuel to limp to somewhere better, but I can find no reason to spare the facet the function that it was designed for. Will I use less gas if I leave it off? At $28.00 I am pretty sure I could afford another one if this one went belly up. Don't get me wrong, it really doesn't matter if you turn it off after you get airborne, I am just curious as to why that is necessary. Larry, (forgetful but honest, even on a short winter day) Note: If you forward this email, please delete the forwarding history, which includes my email address. ----- Original Message ----- From: Richard Pike To: kolb-list(at)matronics.com Sent: Thursday, January 14, 2010 5:33 AM Subject: Kolb-List: Re: 582 fuel system John Hauck wrote: > > Lucien/Gang: > > Based on altitude and terrain, I will turn on the boost pump as necessary. > The Facet is rated for continuous duty. Could leave it on all the time. > > john h > mkIII That's what I do. There is a pressure gauge plumbed into the line between the Facet and the Mikuni, and if the engine burps and the pressure gauge is still at 3 psi, at least I know it's not fuel related. Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281404#281404 ------------------------------------------------------------------------- ----- Checked by AVG - www.avg.com 01/14/10 07:35:00 ________________________________________________________________________________
From: "Tom Longo" <tclongo(at)att.net>
Subject: Re: 582 fuel system
Date: Jan 14, 2010
Gang: It is funny how so many different opinions come up on some subjects, that is a good thing. Because one is not the same as the other doesn't mean it is the wrong or right one. I read and make my own decision with all of the input. I heard all of the negative reasons for not having a series boost pump. Here are mine on the positive: Like John says it gives you another chance, it also will keep a vapor lock problem at bay when it is put near fuel supply as a pusher, a small air leak on a fuel pump pulling fuel could be a big problem but having a boost pump pushing with the same air leak will give you plenty of fuel, I know from experience where I had a small air leak that did not leak fuel but put allot of air in fuel line and turning on boost pump cleared the air bubbles. I like the idea of having a second chance more than the complicity of the extra pump in line. If your fuel filter clogs enough to not let you get full power the boost pump will give you enough you probably will and can make a safe landing. This is my take, I am sure it will get picked apart. Tom -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of lucien Sent: Wednesday, January 13, 2010 6:56 PM Subject: Kolb-List: Re: 582 fuel system John Hauck wrote: > > Lucien/Gang: > > I think the major advantage of having an electric boost pump is when the > Mikuni fails, gives you another chance. > > Seems like we've kicked around the electric fuel pump issue in the past, but my memory is a little foggy on it. To the OP I'd say it's ultimately a matter of personal preference as my reasons for not liking and thus not using an electric pump (unless it's specifically called for by the installation) tend to be just matters of my own personal opinion. I personally prefer the simplest possible systems in critical areas like fuel systems because they're easier to maintain, less stuff for me to worry about in flight, easier to catch goofs on and yeild the simplest possible checklists in the plane. I.e. fan stops turning: - go to landing spot - land fan gets rough - go to landing spot - land without having to hit extra switches, etc. etc... Though I will admit that some of the terrain I've flown over in a couple of my recent trips did once or twice cause backup systems like an aux. fuel pump to pop into my mind for a moment. It did prompt me to go hug a road, which did quite enjoyable extend a flight I made the other day. If the WX is good this weekend I'm going to repeat it but this time using that new route with the road under it ;) LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281354#281354 Checked by AVG - http://www.avg.com 07:35:00 -- We are a community of 6 million users fighting spam. The Professional version does not have this message ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: 582 fuel system
Date: Jan 14, 2010
Morning, Larry/Gang: Put another log on the fire. The Facet is a continuous duty pump. Not gonna hurt a thing to leave it on all the time. I turn mine on and off so I won't become bored on long flights. ;-) Probably habit more than anything else. john h We of course have had this discussion almost as many time as Sea Foam, and I generally keep out of it, but I am wondering why do most of you feel the facet is only useable as a boost pump? Larry, (forgetful but honest, even on a short winter day) ________________________________________________________________________________
Subject: life insurance for experimental flying
From: "cristalclear13" <cristalclearwaters(at)gmail.com>
Date: Jan 14, 2010
I got my life insurance through AOPA, but it does not cover me if I fly experimental planes. Who does? -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281443#281443 ________________________________________________________________________________
Subject: Re: Flying the lazy river on Youtube
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 14, 2010
Speaking of the firefly, there is a vid on youtube of what looks to be the Kolb factory firefly flying at what I think is Sun-n-fun by (again I think) John H: http://www.youtube.com/watch?v=9SFhiQRlGwA It too has a nifty patriotic paint scheme. I've lost count of how many batrillion times I've watched this vid..... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281453#281453 ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: 582 fuel system
Date: Jan 14, 2010
Hi All, I may as well add my thoughts to what every one else believes. My facett is mounted below the fuel tanks and the pulse pump is mounted above the engine , HKS. The facet is wired through my master switch and is on all the time. I have never thought to check to see if the pulse pump works , I suppose it would be easy enough to check , as the mags are not wired through the master, so If i turn off the master the engine still runs. Think I'll do that about once a month from now on. Because I had a large in flight fuel leak due to a rotten fuel line that was about a year old, I do always turn on the facet and check for fuel leaks as part of my preflight. My friend in the insurance business ,once told me that it is impossible to buy enough insurance to cover every possible event , buy enough so you can feel confortable , then relax and enjoy life. I try to apply that thought to my flying. Frank Goodnight Firestar 2 Brownville , TX it's finally getting warmer here 62f On Jan 14, 2010, at 8:51 AM, Tom Longo wrote: > Gang: It is funny how so many different opinions come up on some > subjects, > that is a good thing. Because one is not the same as the other > doesn't mean > it is the wrong or right one. I read and make my own decision with > all of > the input. I heard all of the negative reasons for not having a > series boost > pump. Here are mine on the positive: Like John says it gives you > another > chance, it also will keep a vapor lock problem at bay when it is put > near > fuel supply as a pusher, a small air leak on a fuel pump pulling > fuel could > be a big problem but having a boost pump pushing with the same air > leak will > give you plenty of fuel, I know from experience where I had a small > air leak > that did not leak fuel but put allot of air in fuel line and turning > on > boost pump cleared the air bubbles. I like the idea of having a second > chance more than the complicity of the extra pump in line. If your > fuel > filter clogs enough to not let you get full power the boost pump > will give > you enough you probably will and can make a safe landing. This is my > take, I > am sure it will get picked apart. Tom > > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com > [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of lucien > Sent: Wednesday, January 13, 2010 6:56 PM > To: kolb-list(at)matronics.com > Subject: Kolb-List: Re: 582 fuel system > > > John Hauck wrote: >> >> Lucien/Gang: >> >> I think the major advantage of having an electric boost pump is >> when the >> Mikuni fails, gives you another chance. >> >> > > > Seems like we've kicked around the electric fuel pump issue in the > past, but > my memory is a little foggy on it. > > To the OP I'd say it's ultimately a matter of personal preference as > my > reasons for not liking and thus not using an electric pump (unless > it's > specifically called for by the installation) tend to be just matters > of my > own personal opinion. > > I personally prefer the simplest possible systems in critical areas > like > fuel systems because they're easier to maintain, less stuff for me > to worry > about in flight, easier to catch goofs on and yeild the simplest > possible > checklists in the plane. I.e. > fan stops turning: > - go to landing spot > - land > fan gets rough > - go to landing spot > - land > > without having to hit extra switches, etc. > > etc... > > Though I will admit that some of the terrain I've flown over in a > couple of > my recent trips did once or twice cause backup systems like an aux. > fuel > pump to pop into my mind for a moment. > It did prompt me to go hug a road, which did quite enjoyable extend > a flight > I made the other day. > If the WX is good this weekend I'm going to repeat it but this time > using > that new route with the road under it ;) > > LS > > -------- > LS > Titan II SS > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=281354#281354 > > > Checked by AVG - http://www.avg.com > 07:35:00 > > > -- > We are a community of 6 million users fighting spam. > > The Professional version does not have this message > > ________________________________________________________________________________
Date: Jan 14, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Re: 582 fuel system
Tom, There is another consideration. If you use a facet pump, you pressurize the whole line from the down close to the tank and up to the engine. If you are using a Mikuni pump close to the engine, all the line below the pump is sucking. If you get a leak below the Mikuni where it is the only pump, you will get bubbles and if it gets bad enough the fan stops. If the same happens to the line above the facet, the fan may keep running, but you may have fuel in the cockpit area and or spraying on the engine. Luckly, the probability of this happening is somewhere around the failure rate of the Mikuni and/or facet pump. But I believe I would find it less stressful to put the plane down with a silent engine, rather than have to turn off the engine and put it down with a smelly cockpit or an engine fire. Jack B. Hart FF004 Winchester, IN >Gang: It is funny how so many different opinions come up on some subjects, >that is a good thing. Because one is not the same as the other doesn't mean >it is the wrong or right one. I read and make my own decision with all of >the input. I heard all of the negative reasons for not having a series boost >pump. Here are mine on the positive: Like John says it gives you another >chance, it also will keep a vapor lock problem at bay when it is put near >fuel supply as a pusher, a small air leak on a fuel pump pulling fuel could >be a big problem but having a boost pump pushing with the same air leak will >give you plenty of fuel, I know from experience where I had a small air leak >that did not leak fuel but put allot of air in fuel line and turning on >boost pump cleared the air bubbles. I like the idea of having a second >chance more than the complicity of the extra pump in line. If your fuel >filter clogs enough to not let you get full power the boost pump will give >you enough you probably will and can make a safe landing. This is my take, I >am sure it will get picked apart. Tom > ________________________________________________________________________________
Date: Jan 14, 2010
From: Lanny Fetterman <donaho1(at)verizon.net>
Subject: life insurance for experimental flying
Check out the EAA ________________________________________________________________________________
Subject: Re: life insurance for experimental flying
From: "cristalclear13" <cristalclearwaters(at)gmail.com>
Date: Jan 14, 2010
donaho1(at)verizon.net wrote: > Check out the EAA Looks like they use Harvey Watt & Company. Never heard of that. Anyone have any experience with them? -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281489#281489 ________________________________________________________________________________
Subject: early Firestar project available
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 14, 2010
The early Firestar I sold a couple years ago after breaking it, is now up for sale (still a project) by the current owner. He has some job issues which are forcing him to sell before he has completed it. I don't know the current state of the rebuild but if anyone on the list is interested or knows someone who is, you can contact the current owner as from barnstormers ad below. He told me his price is $3k. KOLB FIRESTAR AVAILABLE FOR SALE this plane is a rebuildable project 447 rotax 170 hrs call 716-984-3678 or e-mail for details or pic Contact Thomas Peters, Owner - located Lancaster, NY USA Telephone: 7169843678 . Posted January 13, 2010 -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 I have reached an age when, if someone tells me to wear socks, I don't have to. - Albert Einstein Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281497#281497 ________________________________________________________________________________
From: "Tom Longo" <tclongo(at)att.net>
Subject: Re: 582 fuel system
Date: Jan 14, 2010
Good point Jack, But now I have the option of not turning on the boost pump and making a nice dead-stick landing if in a suitable area or turning on pump and getting to a suitable area to land in and then shutting down the pump and landing. The pump is there just for quick prime on start up and back up if needed. -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com]On Behalf Of Jack B. Hart Sent: Thursday, January 14, 2010 11:12 AM Subject: RE: Kolb-List: Re: 582 fuel system Tom, There is another consideration. If you use a facet pump, you pressurize the whole line from the down close to the tank and up to the engine. If you are using a Mikuni pump close to the engine, all the line below the pump is sucking. If you get a leak below the Mikuni where it is the only pump, you will get bubbles and if it gets bad enough the fan stops. If the same happens to the line above the facet, the fan may keep running, but you may have fuel in the cockpit area and or spraying on the engine. Luckly, the probability of this happening is somewhere around the failure rate of the Mikuni and/or facet pump. But I believe I would find it less stressful to put the plane down with a silent engine, rather than have to turn off the engine and put it down with a smelly cockpit or an engine fire. Jack B. Hart FF004 Winchester, IN >Gang: It is funny how so many different opinions come up on some subjects, >that is a good thing. Because one is not the same as the other doesn't mean >it is the wrong or right one. I read and make my own decision with all of >the input. I heard all of the negative reasons for not having a series boost >pump. Here are mine on the positive: Like John says it gives you another >chance, it also will keep a vapor lock problem at bay when it is put near >fuel supply as a pusher, a small air leak on a fuel pump pulling fuel could >be a big problem but having a boost pump pushing with the same air leak will >give you plenty of fuel, I know from experience where I had a small air leak >that did not leak fuel but put allot of air in fuel line and turning on >boost pump cleared the air bubbles. I like the idea of having a second >chance more than the complicity of the extra pump in line. If your fuel >filter clogs enough to not let you get full power the boost pump will give >you enough you probably will and can make a safe landing. This is my take, I >am sure it will get picked apart. Tom > Checked by AVG - http://www.avg.com 07:35:00 -- We are a community of 6 million users fighting spam. The Professional version does not have this message ________________________________________________________________________________
Subject: Re: 582 fuel system
From: "Richard Pike" <richard(at)bcchapel.org>
Date: Jan 14, 2010
jbhart(at)onlyinternet.ne wrote: > Tom, > > There is another consideration. If you use a facet pump, you pressurize the > whole line from the down close to the tank and up to the engine. If you are > using a Mikuni pump close to the engine, all the line below the pump is > sucking. If you get a leak below the Mikuni where it is the only pump, you > will get bubbles and if it gets bad enough the fan stops. If the same > happens to the line above the facet, the fan may keep running, but you may > have fuel in the cockpit area and or spraying on the engine. > > Luckly, the probability of this happening is somewhere around the failure > rate of the Mikuni and/or facet pump. But I believe I would find it less > stressful to put the plane down with a silent engine, rather than have to > turn off the engine and put it down with a smelly cockpit or an engine > fire. > > Jack B. Hart FF004 > Winchester, IN > > Good point. That is why I like 3003-0 1/4" soft aluminum tubing from Aircraft Spruce for 98% of the fuel lines. (& it's cheaper than Tygon) I use Tygon only to connect from the aluminum tubing to the Bing itself, and that is easy to see and get to & change it annually. Use Gates rubber fuel line to connect from the tank & fuel pump to the aluminum tube, etc. Pad the aluminum tube throughout its runs with standoffs and short sections of rubber tubing everywhere it comes close to structure. Do it right the first time and that part of your system ought to last the life of your aircraft, with only the need to replace the rubber sections annually & inspect the rest. Fuel lines are one area where the traditional ultralight/dirt bike techniques are just not good enough. Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281543#281543 ________________________________________________________________________________
Subject: Re: 582 fuel system
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 14, 2010
Richard Pike wrote: > > Good point. That is why I like 3003-0 1/4" soft aluminum tubing from Aircraft Spruce for 98% of the fuel lines. (& it's cheaper than Tygon) I use Tygon only to connect from the aluminum tubing to the Bing itself, and that is easy to see and get to & change it annually. Use Gates rubber fuel line to connect from the tank & fuel pump to the aluminum tube, etc. Pad the aluminum tube throughout its runs with standoffs and short sections of rubber tubing everywhere it comes close to structure. Do it right the first time and that part of your system ought to last the life of your aircraft, with only the need to replace the rubber sections annually & inspect the rest. Fuel lines are one area where the traditional ultralight/dirt bike techniques are just not good enough. > > Richard Pike > MKIII N420P (420ldPoops) I tried using tubing like this on my ultralight once and it wasn't too successful. There were always twice as many connections to have to pull tubing off of - one at the carb/fuel pump etc. and the other at the metal tubing. Also I somehow always managed to damage or bend the tubing trying to get the little pieces of line off when I changed them. I was going to try regular steel line next but just decided to go back to all tygothane. That was about 9 years ago and havn't left that method since. If I ever get an ASTM compliant motor with the fittings and such I'll definitely go with ASTM fittings and aeroquip line. That's really the right way to do it.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281546#281546 ________________________________________________________________________________
Subject: Prop Calculator ? can't find it...
From: "planecrazzzy" <planecrazzzy(at)yahoo.com>
Date: Jan 15, 2010
Hey Guys, I searched for the prop calculator I saw here years ago. I thought I bookmarked it... Too much info when I search... Because of the word "Prop"... Anybody got it handy ? I just wanted to run some numbers thru it for my next plane... . . Thanks in advance... . . Gotta Fly... Mike & "Jaz" the Flying Dog . . . -------- . . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281599#281599 Attachments: http://forums.matronics.com//files/windscreen_tubing_010_520.jpg ________________________________________________________________________________
Subject: Re: life insurance for experimental flying
From: "planecrazzzy" <planecrazzzy(at)yahoo.com>
Date: Jan 15, 2010
Falcon Insurance thru EAA Jim Stewart 1-866-647-4322 ( Texas ) . . I paid $450 per year.... and get a couple hundred back each year cause I don't fly in the Winter...( Not my FSII ) . . Gotta Fly... Mike & "Jaz" in MN . . . -------- . . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281600#281600 ________________________________________________________________________________
Subject: Re: MV date decided yet?
From: "John Bickham" <gearbender(at)bellsouth.net>
Date: Jan 15, 2010
Don't want to let Larry down due to lack of outburst!!! Sorry, been a little busy. Past weekend in the teen's not good. Petro-chemical plants not designed to handle that down here. Found out fiber-optics can be freeze affected!! News to a lot a folks here. I learned a lot on that day. First, that is probably the last time you'll hear me say, "I'll go first!!!" Second, if you see dust being picked up 1000' feet in the air 6-8 miles away, chances are pretty slim the wind is "6-10 mph right down the runway". Third, your "wind shadow" from the raised terrain on the west side of the runway is lower than the height of the barbed wire fence on the north end of the runway. I'm guessing somewhere close to 6-8"!!!! If you remember, you mentioned the "wind shadow" as we approached with a somewhat doubtful tone on the radio. Fourth, you got a pretty good first step! As I touched down and the crosswind started to overpower the rudder causing a swerve, you demonstrated an amazing initial evasive move. You know I'm just kidding. It was the trip of a lifetime for me! Your and Ms Karen's hospitality was much appreciated and hope to have the chance to return the favor someday. The following is one of my favorite Kolb video's. Give folks some appreciation of what we are talking about. The wind was not this bad when we landed, but it sure wasn't "6-10, right down the runway"!!! Pay attention to the power setting on approach and the the ground roll. For perspective, I'm guessing Larry's hangar is about 40 ft wide. This is on the crosswind runway that is not readily visible to first time arrivals. http://www.youtube.com/watch?v=oMYsdarPcnY&feature=channel Also if some folks are interested in what last year's trip was like, you might find the blog I kept during trip interesting. http://kolbadventures.blogspot.com/ -------- Thanks too much, John Bickham Mark III-C w/ 912UL St. Francisville, LA I know many pilots and a few true aviators. There is a distinct difference that I have the greatest respect for. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281603#281603 ________________________________________________________________________________
Subject: Re: MV date decided yet?
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 15, 2010
I've also lost track of how many bazillion times I've watched this video too. Just goes to show you what our light airplanes are capable of when flown by expert pilots. When I was ferrying my plane to NM from JD's place in NE, I had to put down about an hour into the first leg of the trip. The headwinds were so strong that my ground speed was cut in half (airspeed about 100mph, GS reduced to about 50 shortly after t/o). Had only about 3 hrs in the plane (it was definitely NOT being flown by an expert) and the place I chose to land (loup city, NE) was blowing 25G40 about 20degs to the right. Amazing I did no damage. I've had no desire to fly in conditions like that since tho I've come close just as a matter of circumstances. You guys still amaze me with your endurance and flying skill and show what the Kolb is capable of. WX is looking good this weekend for another trip, hopefully I won't have to put down in such winds.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281608#281608 ________________________________________________________________________________
Subject: Re: Prop Calculator ? can't find it...
From: robert bean <slyck(at)frontiernet.net>
Date: Jan 15, 2010
Mike, is this the one? I found it to be excellent for getting me in the ballpark initially. It will tell you what HP you are getting after you see real numbers. http://www.geistware.com/rcmodeling/articles/propeller_selector.htm Unfortunately it won't run on a mac so if I want to use it I have to dust off the old PC BB On 15, Jan 2010, at 8:36 AM, planecrazzzy wrote: > > Hey Guys, > I searched for the prop calculator I saw here years ago. > I thought I bookmarked it... > > Too much info when I search... > Because of the word "Prop"... > > Anybody got it handy ? I just wanted to run some numbers thru it > for my next plane... > . > . > Thanks in advance... > . > . > Gotta Fly... > Mike & "Jaz" the Flying Dog > . > . > . > > -------- > . > . > . > . > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=281599#281599 > > > > > Attachments: > > http://forums.matronics.com//files/windscreen_tubing_010_520.jpg > > > > > > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: MV date decided yet?
Date: Jan 15, 2010
> I learned a lot on that day. First, that is probably the last time you'll hear me say, "I'll go first!!!" > > > John Bickham John B/Gang: Ya done good, John Boy! You and Bruce C both got one Hell of an initiation that day. I had forgotten about the big dust cloud until you reminded me. My hands don't sweat often when I fly, especially when it is cold. I had to wipe my hands on my Levis leg several times on final that day. Glad I knew about the cross wind strip. I probably would not have made a satisfactory landing on the main strip. Looking forward to doing it again this year. 6 to 10 right down the runway. john h mkIII ________________________________________________________________________________
Date: Jan 15, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Re: Prop Calculator ? can't find it...
http://www.geistware.com/rcmodeling/articles/propeller_selector.htm Jack B. Hart FF004 Winchester, IN > >Hey Guys, > I searched for the prop calculator I saw here years ago. >I thought I bookmarked it... > >Too much info when I search... >Because of the word "Prop"... > > Anybody got it handy ? I just wanted to run some numbers thru it >for my next plane... >. >. > Thanks in advance... >. >. >Gotta Fly... >Mike & "Jaz" the Flying Dog >. >. >. > >-------- >. >. >. >. > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=281599#281599 > > >Attachments: > >http://forums.matronics.com//files/windscreen_tubing_010_520.jpg > > ________________________________________________________________________________
From: "Larry Cottrell" <lcottrell(at)fmtcblue.com>
Subject: Re: MV date decided yet?
Date: Jan 15, 2010
John, I hope this doesn't mean that you aren't coming this year? Karen will be devastated or at least distressed. Larry Note: If you forward this email, please delete the forwarding history, which includes my email address. ----- Original Message ----- From: John Bickham To: kolb-list(at)matronics.com Sent: Friday, January 15, 2010 7:07 AM Subject: Kolb-List: Re: MV date decided yet? Don't want to let Larry down due to lack of outburst!!! Sorry, been a little busy. Past weekend in the teen's not good. Petro-chemical plants not designed to handle that down here. Found out fiber-optics can be freeze affected!! News to a lot a folks here. I learned a lot on that day. First, that is probably the last time you'll hear me say, "I'll go first!!!" Second, if you see dust being picked up 1000' feet in the air 6-8 miles away, chances are pretty slim the wind is "6-10 mph right down the runway". Third, your "wind shadow" from the raised terrain on the west side of the runway is lower than the height of the barbed wire fence on the north end of the runway. I'm guessing somewhere close to 6-8"!!!! If you remember, you mentioned the "wind shadow" as we approached with a somewhat doubtful tone on the radio. Fourth, you got a pretty good first step! As I touched down and the crosswind started to overpower the rudder causing a swerve, you demonstrated an amazing initial evasive move. You know I'm just kidding. It was the trip of a lifetime for me! Your and Ms Karen's hospitality was much appreciated and hope to have the chance to return the favor someday. The following is one of my favorite Kolb video's. Give folks some appreciation of what we are talking about. The wind was not this bad when we landed, but it sure wasn't "6-10, right down the runway"!!! Pay attention to the power setting on approach and the the ground roll. For perspective, I'm guessing Larry's hangar is about 40 ft wide. This is on the crosswind runway that is not readily visible to first time arrivals. http://www.youtube.com/watch?v=oMYsdarPcnY&feature=channel Also if some folks are interested in what last year's trip was like, you might find the blog I kept during trip interesting. http://kolbadventures.blogspot.com/ -------- Thanks too much, John Bickham Mark III-C w/ 912UL St. Francisville, LA I know many pilots and a few true aviators. There is a distinct difference that I have the greatest respect for. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281603#281603 ------------------------------------------------------------------------- ----- Checked by AVG - www.avg.com 01/14/10 12:39:00 ________________________________________________________________________________
Subject: Re: Prop Calculator ? can't find it...
From: "planecrazzzy" <planecrazzzy(at)yahoo.com>
Date: Jan 15, 2010
I'll try it... The one we had here before , didn't need downloading... You just punched in the numbers... . . This one looks more accurate...more info . . Thanks Guys... . .. Gotta Fly... Mike & "Jaz" in MN . . . -------- . . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281672#281672 ________________________________________________________________________________
Subject: another New Video !
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 15, 2010
Hi Everyone ! Here is another video,if you have the time... http://www.youtube.com/watch?v=tHhxTOQTuUI Enjoy ! chris ambrose M3X/Jabiru N327CS 90.0 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281702#281702 ________________________________________________________________________________
Subject: Re: another New Video !
From: "George Alexander" <gtalexander(at)att.net>
Date: Jan 15, 2010
ces308 wrote: > Hi Everyone ! > > Here is another video,if you have the time... > > http://www.youtube.com/watch?v=tHhxTOQTuUI > > Enjoy ! > > chris ambrose > M3X/Jabiru > N327CS 90.0 hrs Chris: YouTube pulled your video.... too long. -------- George Alexander FS II R503 N709FS http://gtalexander.home.att.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281715#281715 ________________________________________________________________________________
Subject: Re: another New Video !
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 15, 2010
Sorry guys....it took it at first....but then kicked it out ....trying to figure out how to link to Facebook.... chris ambrose Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281727#281727 ________________________________________________________________________________
Subject: try this..... the video....
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 15, 2010
try this and see if it works.... chris ambrose m3x/jabiru n327CS 90.0 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281739#281739 ________________________________________________________________________________
Subject: Re: try this..... the video....
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 15, 2010
Never mind....can't make it work... chris ambrose Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281741#281741 ________________________________________________________________________________
Subject: Re: try this..... the video....
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 15, 2010
Hi Cristal... Yes I have it ,but it will not work with this camera....wrong format...I need a new camera....lol If you are on Face book,it is posted there.... chris ambrose Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281749#281749 ________________________________________________________________________________
Subject: Re: try this..... the video....
From: "Richard Pike" <richard(at)bcchapel.org>
Date: Jan 15, 2010
ces308 wrote: > Hi Cristal... > > Yes I have it ,but it will not work with this camera....wrong format...I need a new camera....lol If you are on Face book,it is posted there.... > > chris ambrose Searched "Chris Ambrose" on Facebook, but no joy. Got any idee? Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281765#281765 ________________________________________________________________________________
Subject: Re: try this..... the video....
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 15, 2010
Try my email ces308(at)ldaco.com... chris ambrose Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281767#281767 ________________________________________________________________________________
Date: Jan 16, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: floats on Firestar?
I have a friend who just bought a set of used Full Lotus floats for his FSII. He's still waiting for information from the manufacturer, but we'd appreciate any information from anybody who has put floats on a FS. The floats are to be mounted at a specified nose down angle relative to the plane, but what datum on the plane do you use? The 9 angle on the bottom of the wing used for the weight and balance? The horizon in level flight cruise? Or something else? Full Lotus, naturally, won't have information specific to the Kolb. Any links to pictures of a float installation on a FSII would also be great. His floats have the amphib gear (wheels swinging down outside the float). The floats came off a tri-gear plane, but he plans on setting it up as a taildragger with tailwheels on the water rudders. -Dana -- The greatest threat to western civilization are people whose fear of other people's liberty exceeds the love of their own. ________________________________________________________________________________
From: daniel myers <h20maule(at)hotmail.com>
Subject: floats on Firestar?
Date: Jan 16, 2010
monoflat is the way to go...i have had two fsII in fl floats email me for p ix and info Daniel h20maule(at)hotmail.com > Date: Sat=2C 16 Jan 2010 18:06:42 -0500 > To: kolb-list(at)matronics.com > From: d-m-hague(at)comcast.net > Subject: Kolb-List: floats on Firestar? > > > I have a friend who just bought a set of used Full Lotus floats for his > FSII. He's still waiting for information from the manufacturer=2C but we' d > appreciate any information from anybody who has put floats on a FS. > > The floats are to be mounted at a specified nose down angle relative to t he > plane=2C but what datum on the plane do you use? The 9=B0 angle on the bo ttom > of the wing used for the weight and balance? The horizon in level flight > cruise? Or something else? Full Lotus=2C naturally=2C won't have informat ion > specific to the Kolb. > > Any links to pictures of a float installation on a FSII would also be > great. His floats have the amphib gear (wheels swinging down outside the > float). The floats came off a tri-gear plane=2C but he plans on setting i t > up as a taildragger with tailwheels on the water rudders. > > -Dana > -- > The greatest threat to western civilization are people whose fear of > other people's liberty exceeds the love of their own. > > > =========== =========== =========== =========== > > > _________________________________________________________________ Hotmail: Free=2C trusted and rich email service. ________________________________________________________________________________
Subject: Re: floats on Firestar?
From: "ces308" <ces308(at)ldaco.com>
Date: Jan 16, 2010
Dana...have checked out the Full Lotus site? They had a lot of pictures of Kolbs on thier floats... http://www.full-lotus.com/index_main.html I am hoping to put a set on my Mark 3 Xtra also...Need to sell my Skyhawk first though... chris ambrose M3X/Jabiru 90.3 hrs N327CS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281861#281861 ________________________________________________________________________________
Date: Jan 16, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: floats on Firestar?
At 08:12 PM 1/16/2010, daniel myers wrote: >monoflat is the way to go...i have had two fsII in fl floats email me for >pix and info I'd like to do the monofloat on my UltraStar, but my friend already has the FL dual floats. For me, floats aren't going to happen, this year at least. Were both of yours monofloat? At this point we're only looking for dual float info. At least when we go somewhere together with floats on his plane I won't have to keep telling him to slow down! -Dana -- Everyone who lives dies; yet not everyone who dies, has lived. ________________________________________________________________________________
Subject: Icom A6 PTT wiring
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 17, 2010
Hi, I've got an ICOM A6 radio that I would like to rewire to remove the existing PTT and use the one in the new handle I purchased. The new handle has 4 buttons on top that I want to use to control my EIS and the push to talk on the front for the radio. The problem I'm having is the existing PTT has one button but two switches under it. One is wired NC and the other NO. The NO switch controls the transmit which I can get to work with the button on my new handle, what is the other switch for? Any help would be greatly appreciated. Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281968#281968 ________________________________________________________________________________
Subject: Rivets used in lexan installation
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 17, 2010
I'm replacing the lexan on my mkIII and would like to know what was originally used for rivets? The ones I drilled out have an aluminum body but the mandrel seems to be steel... is this correct? A magnet sticks quite well. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=281982#281982 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rivets used in lexan installation
Date: Jan 17, 2010
> I'm replacing the lexan on my mkIII and would like to know what was originally used for rivets? The ones I drilled out have an aluminum body but the mandrel seems to be steel... is this correct? A magnet sticks quite well. > > -------- > Tony B. Tony B/Gang: Kolb used to send aluminum closed end pop rivets for attaching lexan windows and windshield. Yes, these rivets did have hardened steel mandrels and were a bugger to punch out prior to drilling out a rivet. I use them the first couple times around on windshield installation. Now I use hardware store aluminum rivets with aluminum mandrels for any lexan installation. Makes life a lot easier when it comes time to replace the lexan. Sorry I could not help you with the PPT, stick grip question. Not familiar with multi-switch type grips. john h mkIII - Looks like I may get to fly tomorrow, unless the weather guesser is wrong. ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: Rivets used in lexan installation
Date: Jan 17, 2010
I used hardware store alum rivets for my lexan windshield . no problem so far and easy to drill out if necessary . Great weather in south , TX today 72 degrees.--8 mph wind and bright sunshine. 1st flight in almost a month. Frank Goodnight Firestar 2 Brownsville , TX On Jan 17, 2010, at 7:22 PM, John Hauck wrote: > > > > I'm replacing the lexan on my mkIII and would like to know what > was originally used for rivets? The ones I drilled out have an > aluminum body but the mandrel seems to be steel... is this correct? > A magnet sticks quite well. >> >> -------- >> Tony B. > > > Tony B/Gang: > > Kolb used to send aluminum closed end pop rivets for attaching lexan > windows and windshield. Yes, these rivets did have hardened steel > mandrels and were a bugger to punch out prior to drilling out a rivet. > > I use them the first couple times around on windshield installation. > > Now I use hardware store aluminum rivets with aluminum mandrels for > any lexan installation. Makes life a lot easier when it comes time > to replace the lexan. > > Sorry I could not help you with the PPT, stick grip question. Not > familiar with multi-switch type grips. > > john h > mkIII - Looks like I may get to fly tomorrow, unless the weather > guesser is wrong. > > ________________________________________________________________________________
Date: Jan 17, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Icom A6 PTT wiring
At 04:55 PM 1/17/2010, albertakolbmk3 wrote: >I've got an ICOM A6 radio that I would like to rewire to remove the >existing PTT and use the one in the new handle I purchased. The new handle >has 4 buttons on top that I want to use to control my EIS and the push to >talk on the front for the radio. The problem I'm having is the existing >PTT has one button but two switches under it. One is wired NC and the >other NO. The NO switch controls the transmit which I can get to work with >the button on my new handle, what is the other switch for? Any help would >be greatly appreciated. Tony, as you say the NO switch is all you need for transmit. The NC switch might be for an intercom or something. I made a PTT for my UltraStar, built it right into the stick. All I used was a single NO switch. -Dana -- For every new foolproof invention there is a new and improved fool. ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: flight plans
Date: Jan 18, 2010
Hi all Kolbers, As i am still gearing up for, and trying to learn about my first long X country, I have a question for you that choose to fly long X countrys over lightly populated areas with sometimes rather harsh terrain.When on a trip do you file a flight plan with the FAA? If you do or if you don't would you please tell me your reasoning for your decision? FYI I have a cell phone , GPS and a SPOT brand personal locater that has tracking ,check in , I'm OK , and SOS features. Thanks Frank Goodnight Firestar 2 Brownsville ,TX ________________________________________________________________________________
Subject: Re: Icom A6 PTT wiring
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 18, 2010
Tony, Maybe I'm misunderstanding your intention but I have the Icom A6 adapters for headset, external power etc and use the PTT on the joystick without any modification to the PTT switch on the A6. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 Write a wise saying and your name will live forever. - Anonymous Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282055#282055 Attachments: http://forums.matronics.com//files/icom_a6_ptt_diagram_517.jpg ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: New Two Stroke Oil For Aircraft
Date: Jan 18, 2010
http://www.aero-news.net/index.cfm?ContentBlockID=ab8e8d4d-de2f-4687-84ba-8f478fd37a2f john h MKIII ________________________________________________________________________________
Subject: Re: Icom A6 PTT wiring
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 18, 2010
The problem is that ultralight helmets only have the one cable for both intercom and headset so there are 5 wires. The stick grip I bought only has the one NO switch for intercom. Just wondering if there is a way I can still utilize the one button on the grip without having to go back to using the velcro attached button that has the two switches in it. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282060#282060 ________________________________________________________________________________
Date: Jan 18, 2010
From: Herb <herbgh(at)nctc.com>
Subject: Re: New Two Stroke Oil For Aircraft
________________________________________________________________________________
Date: Jan 18, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: New Two Stroke Oil For Aircraft
At 09:49 AM 1/18/2010, John Hauck wrote: > >http://www.aero-news.net/index.cfm?ContentBlockID=ab8e8d4d-de2f-4687-84ba-8f478fd37a2f Since Shell recently bought Pennzoil, why do I suspect that the "new" oil is the old Pennzoil "air cooled 2-stroke oil" in a new (and doubtless more expensive!) package? <http://oilstore.stores.yahoo.net/aesppl212qu.html> -Dana -- Ever notice the Secret Service and the Nazi SS have the same initials? ________________________________________________________________________________
From: "Vic" <vicsv(at)myfairpoint.net>
Subject: Re: Rivets used in lexan installation
Date: Jan 18, 2010
Tony, I used all aluminun fabric rivets. They covered the enlarged holes in the lexan well. 2 yrs. no problem yet. Ptt switch. Sounds like just an option. Vic Xtra 912 Maine ________________________________________________________________________________
Date: Jan 18, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Icom A6 PTT wiring
At 10:11 AM 1/18/2010, albertakolbmk3 wrote: > >The problem is that ultralight helmets only have the one cable for both >intercom and headset so there are 5 wires. The stick grip I bought only >has the one NO switch for intercom. Just wondering if there is a way I can >still utilize the one button on the grip without having to go back to >using the velcro attached button that has the two switches in it. Does the NC switch turn on the intercom when the radio's not transmitting? If so, you could wire the NO button on the stick to work a relay that has both NC and NO contacts, and the relay switches the radio and intercom. -Dana -- Ever notice the Secret Service and the Nazi SS have the same initials? ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: flight plans
Date: Jan 18, 2010
Frank=2C I have taken a few long distance X-country flight (several hundred miles each). Most have been in my Cessna 172s that I used to own=2C but one was with a group of guys flying to Arlington Airshow with two Quicksilver 2-pla ces. While crossing the mountain range to get close to Seattle=2C one of the Q uicks threw a blade on the WarpDrive prop. Fortunately=2C there was an eme rgency airstrip near the summit=2C and the pilot had enough altitude to gli de in. We=2C the ground crew=2C drove to him=2C dissasembled the plane=2C and rolled it into the trailer we were towing. Luckily=2C this situation turned out to be a non-event (a two hour inconv enience). Had this mishap occur over "rough terrain"=2C he would have been S.O.L.!!! On a couple of C-172 cross country's I've flown over "inhospitable" terra in. If something happened that would have caused me to go down=2C it would have taken days for a ground crew (or rescue) to get to me. High pucker f actor. Didn't like it much. My last x-country flight=2C from northern California to southern Utah=2C by way of the southern route=2C was mostly over main freeways. I also flew with "flight following" the whole way=2C with LA Center=2C and Las Vegas C enter. HUGE comfort factor. I said all that to say this=3B if I were going to fly x-country=2C and i t was my first trip=2C and it was in an experimental airplane=2C I would no t even consider anything but a route above major roads. If=2C for whatever reason=2C you have to land the plane where you don't i ntend=2C your retrieval could be a thousand times harder in rough terrian. What could have been a simple dissambly=2C and roll into a trailer=2C may now be a massively expensive=2C arduous rescue. Ask our buddy Dennis how much a helicopter costs to go get your plane. Other people may have a different take on x-country flights=2C but for me =2C I'll stay with the highway routes when possible. Besides=2C why is it a bad thing to fly your plane a little longer?? Just my thoughts..... Mike Welch MkIII CX > From: frank.goodnight(at)att.net > To: kolb-list(at)matronics.com > Subject: Kolb-List: flight plans > Date: Mon=2C 18 Jan 2010 03:43:34 -0600 > et> > > > Hi all Kolbers=2C > > As i am still gearing up for=2C and trying to learn about my first long > X country=2C I have a question for you that choose to fly long X > countrys over lightly populated > areas with sometimes rather harsh terrain.When on a trip do > you file a flight plan with the FAA? If you do or if you don't would > you please tell me your reasoning for your decision? > FYI I have a cell phone =2C GPS and a SPOT brand personal locater > that has tracking =2Ccheck in =2C I'm OK =2C and SOS features. > Thanks > > Frank Goodnight > Firestar 2 > Brownsville =2CTX > > =========== =========== =========== =========== > > > _________________________________________________________________ Hotmail: Trusted email with Microsoft=92s powerful SPAM protection. ________________________________________________________________________________
Subject: Re: Icom A6 PTT wiring
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 18, 2010
Dana, That's a good idea... I'll have to check on that. Thanks, Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282070#282070 ________________________________________________________________________________
From: "b young" <by0ung(at)brigham.net>
Subject: flight plans
Date: Jan 18, 2010
Hi all Kolbers, As i am still gearing up for, and trying to learn about my first long X country, I have a question for you that choose to fly long X countrys over lightly populated areas with sometimes rather harsh terrain.When on a trip do you file a flight plan with the FAA? If you do or if you don't would you please tell me your reasoning for your decision? FYI I have a cell phone , GPS and a SPOT brand personal locater that has tracking ,check in , I'm OK , and SOS features. Thanks Frank Goodnight Firestar 2 Brownsville ,TX >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> Frank I try to use a flight plan for this reason. If you don't check in at the time you said you would arrive,,,, they send someone to look for you right a way. If something happened, and you did not have cell coverage, or you could not get the spot's buttons pushed or operating, due to damage to the spot or you. Who would know. Boyd ________________________________________________________________________________
Subject: Re: flight plans
From: "Richard Pike" <richard(at)bcchapel.org>
Date: Jan 18, 2010
I am not much of a cross country pilot anymore, but here is what I liked to do - Know the center sector frequency for whatever airspace you are in. If you have a transponder and want flight following, that's ok, personally I don't much like flying with constant FAA chatter in my ear. But if you know what sector you are in, roll up on their frequency, make sure you can hear the controller talking, and then turn the volume down and go back to listening to your mp3 player. You will need to have some idea of sector boundaries and when to change to the next frequency. If the fan quits turning, turn up the radio volume, and if no one else is talking, you do it just like in the movies: "Indy (whatever) Center, Mayday, mayday, mayday. Homebuilt Nxxxx just had an engine failure, let me know when you are ready to copy my position." And if you have a transponder, squawk 7700. Believe me, you will have everybodies undivided attention. Because if the controller misses it and fails to respond, you will almost certainly get some other pilot asking about it (Center, did you hear that Mayday?). Which is what you want. While you are waiting for the center to reply, flip your gps to show your present lat/longs. When center replies, read them off. Twice. If you know where you are relative to a landmark on the sectional or whatever, that's good too. Between that and your 7700 code, they will know where you are. (If you glide another 5 miles away from where you said, you better let somebody know...) Then concentrate on flying the airplane, the feds can no longer help you. They will ask you questions like souls on board, altitude, etc, and it's nice to have that going on, but mostly you need to be flying the airplane. There are probably other good ways to do it, and if you don't mind listening to FAA chatter, active flight following is best, but after having spent 30 years in the FAA, doing flight following and working various emergencies, that's how I would do it. PS: Worth what ya paid for it. Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282077#282077 ________________________________________________________________________________
Date: Jan 18, 2010
Subject: Re: flight plans
From: Robert Laird <rlaird(at)cavediver.com>
Filing a flight plan is never a BAD idea, but a lot of people see it as an inconvenience and/or hate to think they're relying on "big brother." However, if you have a (bad) habit of not closing your plans, then you should probably not open one. In your case, for this trip, it's probably a good idea. (Note: if you land at a tiny, out-of-the-way airport and have no cell signal, and there's no phone around, you could have a real problem.) Flight following can be very useful and provide a comfort zone, but you have to be high enough for your radio to contact them. This might preclude any ideas about flying low. Make sure you have plenty of experience using your SPOT, and that your email goes to a wide variety of people, and that those people know what to look out for (the SOS message). You should also try to carry 2-days of water/food, an emergency blanket, matches, duct tape, tie wraps, extra batteries for the GPS, and a knife/tool-kit. There was once a downed pilot that wasn't too far off the beaten track, but broke a leg and couldn't go anywhere, so, having those essentials might help, even if you're following roads. -- Robert Houston, TX On Mon, Jan 18, 2010 at 3:43 AM, frank.goodnight wrote: > frank.goodnight(at)att.net> > > > Hi all Kolbers, > > As i am still gearing up for, and trying to learn about my first long X > country, I have a question for you that choose to fly long X countrys over > lightly populated > areas with sometimes rather harsh terrain.When on a trip do > you file a flight plan with the FAA? If you do or if you don't would you > please tell me your reasoning for your decision? > FYI I have a cell phone , GPS and a SPOT brand personal locater that has > tracking ,check in , I'm OK , and SOS features. > Thanks > > Frank Goodnight > Firestar 2 > Brownsville ,TX > > ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: flight plans
Date: Jan 18, 2010
Frank I have flown a number of cross countries mostly in GA aircraft but some in my MKIII. If you are concerned about someone finding you follow roads as Mike suggests. The best way to have someone track you is to use flight following. They watch your every move, mostly good, but they will also see every mistake. The biggest problem with flight following is that is optional. The controllers will follow only if they have time and have the desire to follow. Flight plans work well if you follow the plan and remember to close the plan. Way too often pilots forget to close them. Because of this there may be some delay in searching for you. Spot is good but never used one. The old ELTs work but had so many false alarms the rescue people way too often ignored them. As soon as the new frequencies and spots get popular I would guess they also will be ignored. I have used flight following in my Kolb a few times but I generally fly cross county without any of this stuff except for my cell phone. I have a old ELT because it is required. In Michigan we have a Lake Watch for crossing the great lakes which I will no longer do. They require you to check in like every 5 minutes after you establish the watch or they send a helicopter. Other areas of the country may have watch areas such as mountain watches you can use. If you can't get flight following the next best are the watch services. Again worth what you paid for it. Rick Neilsen Redrive VW Powered MKIIIC ----- Original Message ----- From: "frank.goodnight" <frank.goodnight(at)att.net> Sent: Monday, January 18, 2010 4:43 AM Subject: Kolb-List: flight plans > > > > Hi all Kolbers, > > As i am still gearing up for, and trying to learn about my first long X > country, I have a question for you that choose to fly long X countrys > over lightly populated > areas with sometimes rather harsh terrain.When on a trip do > you file a flight plan with the FAA? If you do or if you don't would you > please tell me your reasoning for your decision? > FYI I have a cell phone , GPS and a SPOT brand personal locater that > has tracking ,check in , I'm OK , and SOS features. > Thanks > > Frank Goodnight > Firestar 2 > Brownsville ,TX > > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: flight plans
Date: Jan 18, 2010
Frank=2C I failed to address your flight plan question. Yes! I would file a flig ht plan. Be sure to open it=2C and also be sure to close it. Plus=2C don' t forget to check in with ATC once in awhile=2C so they know your progress along your route. One important thing to remember regarding flight plans or flight followin g: You do NOT have to wait for you to land to close it out! Usually=2C wh e I have the airport in sight (maybe 10-15 minutes out)=2C I close my fligh t following. You obviously "made it"=2C and don't need the service anymore . Why wait until you get on the ground=2C get busy and have them hunt you down? I would also draw an exact route of your intended path on a sectional=2C and leave a copy with a person on your SPOT email notification. Your cell phone will not be of much value if you stray too far away from highways. T he cell phone towers do NOT give you coverage out in the boondocks. It's definitely a good idea to have some of the supplies Richard P. menti oned. Like I said=2C if it were me=2C I'd chart my route along major roads . In the event of a mishap=2C your landing may be on the road=2C your cell phone will more likely work=2C your retrieval vehicle can drive right up t o you=2C and help could be the next car to drive past you. A mishap way out in the sticks will not have any of the above. Mike Welch > From: frank.goodnight(at)att.net > To: kolb-list(at)matronics.com > Subject: Kolb-List: flight plans > Date: Mon=2C 18 Jan 2010 03:43:34 -0600 > et> > > > Hi all Kolbers=2C > > As i am still gearing up for=2C and trying to learn about my first long > X country=2C I have a question for you that choose to fly long X > countrys over lightly populated > areas with sometimes rather harsh terrain.When on a trip do > you file a flight plan with the FAA? If you do or if you don't would > you please tell me your reasoning for your decision? > FYI I have a cell phone =2C GPS and a SPOT brand personal locater > that has tracking =2Ccheck in =2C I'm OK =2C and SOS features. > Thanks > > Frank Goodnight > Firestar 2 > Brownsville =2CTX > > =========== =========== =========== =========== > > > _________________________________________________________________ Hotmail: Free=2C trusted and rich email service. ________________________________________________________________________________
Date: Jan 18, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Some New FireFly Pages
Kolbers, I put up a couple of new pages. Trying to adapt the Tillotson carburetor for in the cockpit air fuel management. Tillotson carburetor description and modifications: http://jackbhart.com/firefly/firefly153.html Trying to save some weight with new starter and magneto kill switches: http://jackbhart.com/firefly/firefly154.html Experiencing a heat wave. Highs in the low 40's. A week of ground fog as the snow slowly dissipates. Jack B. Hart FF004 Winchester, IN ________________________________________________________________________________
Date: Jan 18, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: flight plans
I don't think I've filed a flight plan since I got my license, over 30 years ago. If you're just talking VFR flight plan, that's no different from letting somebody know where you're going and when you should be expected to arrive. I did some long cross countries in the T-Craft, but I never had a radio so I couldn't use flight following or anything like that anyway. In the Kolb I do have a radio, but I route my flights over areas where I can make a safe landing... no long legs over the forest... and most of Connecticut isn't exactly remote anyway. -Dana -- The missionaries go forth to Christianize the savages-- as if the savages weren't dangerous enough already. ________________________________________________________________________________
Date: Jan 18, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Some New FireFly Pages
At 12:08 PM 1/18/2010, Jack B. Hart wrote: >Trying to adapt the Tillotson carburetor for in the cockpit air fuel >management. Tillotson carburetor description and modifications: > >http://jackbhart.com/firefly/firefly153.html Jack, if the Tillotson carb already has high and low speed mixture screws, why are you messing with pressure probes and mixing valve? -Dana -- The missionaries go forth to Christianize the savages-- as if the savages weren't dangerous enough already. ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: flight plans
Date: Jan 18, 2010
Hi all, Thanks to everyone that answered my request. Looks like I will file a flight plan most of the time. Although I can still remember the 2 times I forgot to close, 35 years ago just after I got my private.[ Red face and hung down head] It was bad enough that I have never filed another one. Could be that as I am older now and a little more settled may be that I can remember the things that I have to do. The Kolb list is a wonderful vehicle to access the wealth of aviation knowledge that is out there , especially for very light A/ C.Thanks again to those that are willing to share. I,m sure some of that knowledge was acquired the hard way. Frank Goodnight Firestar 2 On Jan 18, 2010, at 10:04 AM, b young wrote: > > Hi all Kolbers, > > As i am still gearing up for, and trying to learn about my first long > X country, I have a question for you that choose to fly long X > countrys over lightly populated > areas with sometimes rather harsh terrain.When on a trip do > you file a flight plan with the FAA? If you do or if you don't would > you please tell me your reasoning for your decision? > FYI I have a cell phone , GPS and a SPOT brand personal locater > that has tracking ,check in , I'm OK , and SOS features. > Thanks > > Frank Goodnight > Firestar 2 > Brownsville ,TX > > >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> > > Frank > I try to use a flight plan for this reason. If you don't check > in at > the time you said you would arrive,,,, they send someone to look > for you > right a way. If something happened, and you did not have cell > coverage, > or you could not get the spot's buttons pushed or operating, due to > damage > to the spot or you. Who would know. > > Boyd > > ________________________________________________________________________________
Date: Jan 18, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Re: Some New FireFly Pages
Date: Mon, 18 Jan 2010 12:29:16 -0500 From: Dana Hague <d-m-hague(at)comcast.net> > .......................... Jack, if the Tillotson carb already has high and low speed mixture screws, why are you messing with pressure probes and mixing valve? > Dana, While I am at it I want to investigate both methods. I went mechanical because I know it will work. During the ground testing, I have noticed that the MZ 34 EGT has a tendency to float up a little when one closes the throttle. This may be due to the vent position for the volume underneath the fuel flow diaphragm. It is not a good static pressure vent. The pneumatic system produced near constant EGT settings on the Bing 54 and the Victor 1+. I want to see if it will work on the Tillotson and the MZ 34. If so, overall it will be much lighter than the mechanical system that tweaks the needle jets. Jack B. Hart FF004 Winchester, IN ________________________________________________________________________________
Subject: Re: Rivets used in lexan installation
From: "rayw" <rmwis@wi-net.com>
Date: Jan 18, 2010
Hi all, While on the topic of rivets. What type of rivet is used to hold fabric on the wing ribs etc? Is there a AN number? Ray W. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282163#282163 ________________________________________________________________________________
Subject: OAT sensor location
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 18, 2010
Just getting my new GR EIS wired up and would like to know where others have put the OAT sensor on the plane (if your using it). I would think that out of sunlight and air movement would be best? -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282165#282165 ________________________________________________________________________________
Date: Jan 18, 2010
From: Herb <herbgh(at)nctc.com>
Subject: 447 all up wt?
________________________________________________________________________________
Date: Jan 18, 2010
Subject: Re: OAT sensor location
From: Richard Girard <aslsa.rng(at)gmail.com>
Tony, out of the moving air is not a problem for a sensor or thermometer. Wind chill isn't a factor since it gives an equivalent temperature on exposed skin, unless you're using one of those "red neck" type sensors. Rick Girard On Mon, Jan 18, 2010 at 8:14 PM, albertakolbmk3 wrote: > cheriebraun(at)xplornet.com> > > Just getting my new GR EIS wired up and would like to know where others > have put the OAT sensor on the plane (if your using it). I would think that > out of sunlight and air movement would be best? > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282165#282165 > > ________________________________________________________________________________
Date: Jan 18, 2010
Subject: Re: Rivets used in lexan installation
From: Richard Girard <aslsa.rng(at)gmail.com>
Ray, attached is a picture of Poly Fibers fabric rivet. Spruce has them, but you might be able to find the same thing at a better price at McMaster Carr or other industrial supplier. Rick Girard On Mon, Jan 18, 2010 at 8:02 PM, rayw <rmwis@wi-net.com> wrote: > > Hi all, > > While on the topic of rivets. What type of rivet is used to hold fabric on > the wing ribs etc? Is there a AN number? > > Ray W. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282163#282163 > > ________________________________________________________________________________
Date: Jan 18, 2010
From: Herb <herbgh(at)nctc.com>
Subject: 447 all up wt?
________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rivets used in lexan installation
Date: Jan 18, 2010
I feel much better using Poly Fiber Fabric Rivets on my airplane. john h mkIII Ray, attached is a picture of Poly Fibers fabric rivet. Spruce has them, but you might be able to find the same thing at a better price at McMaster Carr or other industrial supplier. Rick Girard ________________________________________________________________________________
Subject: Re: New Two Stroke Oil For Aircraft
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 19, 2010
...why do I suspect that the "new" oil is the old Pennzoil "air cooled 2-stroke oil" in a new (and doubtless more expensive!) package? Probably for the same reason I do. Cynical Thom Definition: A cynic is a realist who is unable to keep his mouth shut. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 Write a wise saying and your name will live forever. - Anonymous Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282201#282201 ________________________________________________________________________________
Subject: Re: New Two Stroke Oil For Aircraft
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 19, 2010
The smoking gun will be the service grade, as usual ;). If it meets/exceeds API TC, which is called for in many 2-strokes like the Rotaxen, it'll be good to go. Tho I'm very impressed with the Aeroshell 4-stroke oil (can't remember the API service grade of it offhand). I just did my first oil change on the sport 4 plus yesterday (47 hours) and my magnetic plug came out cleaner than I've ever seen it. Tho it was always fine before using regular automotive oil, with the usual light little bit of silt. This time it was slightly cleaner with a little less silt. Perhaps the additives are doing a little bit extra to reduce wear? Or perhaps this is just down in the noise of normal oil function, who knows ;). OTOH, the oil was still greasy and very very black too, two indicators to me that the oil is doing a really good job inside the motor..... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282206#282206 ________________________________________________________________________________
Subject: Re: flight plans
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 19, 2010
frank.goodnight(at)att.ne wrote: > Hi all Kolbers, > > As i am still gearing up for, and trying to learn about my first long > X country, I have a question for you that choose to fly long X > countrys over lightly populated > areas with sometimes rather harsh terrain.When on a trip do > you file a flight plan with the FAA? If you do or if you don't would > you please tell me your reasoning for your decision? > FYI I have a cell phone , GPS and a SPOT brand personal locater > that has tracking ,check in , I'm OK , and SOS features. > Thanks > > Frank Goodnight > Firestar 2 > Brownsville ,TX I agree with others on flight following instead if you have a transponder. A flight plan vs FF is a little like the difference between snail mail and email. Both will do the job but the flight plan is a little clunkier. I.e. VFR flight plan: - someone realizes you're overdue - people start making phone calls - SAR is dispatched - it's finally discovered you made it to dest. and forgot to close your flight plan - you get yelled at - you possibly get cited with violations, etc. Flight following: - fan stops turning/other problem - you: "Albuquerque center, 972SS just lost the engine, I'm a glider going down" -ATC: "972SS Roger" Boom, ATC has your position and altitude right there on the screen. The know which dot to chase because of your squawk code. They know what happened and where to look etc. So to me, it's really a slam-dunk in favor of FF. Back when I flew GA I used FF for breakfast, lunch and dinner. It's great because you're real-time integrated into the ATC system for the major portion of your flight and they can respond real-time to any kind of situation you could end up in during the trip. If you take enough trips of any length it's worth it to fit a transponder and use FF whether or not you file flight plans. I'm thinking about putting one in the titan for this reason... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282208#282208 ________________________________________________________________________________
Subject: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
From: "LageB" <lage.bystrom(at)glocalnet.net>
Date: Jan 19, 2010
Hello everybody , This is my first post here. I am so sorry I do not have any Kolb, but hope you don't mind an outsider's questions. I found that my subjects has been up for discussions on this Forum before and hope for great input from here. Background Last year I came over a "Hydrocopter" (built aro 1960) as a fun project. Installed used Rotax 532 engine with Bing 54 carburator. The combo can be seen in this link: http://www.youtube.com/watch?v=qR6XSdwmnak It was working fine aro 5-6 operating hours. Few weeks ago, it suddenly started to loose rpms and eventually stopped. I could sometimes get the engine started but never reaching top rpm and after 15-30 sec always stops. - I opened up the carburator. Cleaned it, replaced Jets and needles etc. (by the way, unbelievable thing, one needle looked like this: http://i644.photobucket.com/albums/uu162/LageB/Rotax%20532/DSCN0930.jpg ...)? YES - after installing the fresh carburator the engine worked well again ... for about 15 minutes. In some occasions the plugs has been dry, other times, it seems the carburetor was flooding as plugs were soaking wet. I suppose I could have a combination of problem. For the process of eliminating failure causes however, I want to find out whether the Mikuni impulse pump possibly operating on/under its limits. I have around 40 inch lifting height on my Hydrocopter. I can not move tank closer to the pump. Maximum lifting height for the Mikuni Does anybody here know official figure what is the maximum allowable height from Fuel tank to the Mikuni fuel pump? Looking at the Rotax installation manual page.15, it says that: 1. If fuel tank is "considerably" lower than pump, an electric pump should be used. (unfortunately it does not specify what "considerably" is..) 2. Electric pump should be connected in parallel (with the impulse pump) to avoid fuel pressure to be excessive I think Rotax' above information is somewhat fuzzy and trying to understand Point 2 I hope someone here could clarify physics (a)-(b) as under: (a) What is the resulting pressure in the case Pumps are installed in series: - Is it "Pump pressure_1" + "Pump pressure_2" ?? (b) What is the Pressure in the case of parallel connection? May I understand that, the pressure (after the pumps) are basically same as from the the pump out of the two, that deliver the highest pressure for the moment? ( I guess the impulse pump's pressure varies with motor rpm) So, for example, if assumption (a) is correct, I would have to make sure that the Electric pump and Impulse pump combined at no time exceeds 7 psi. If the problem is that the impulse pump is not capable of the lifting height in the first place, then, would it not be more safe in that case just simply to have one Electric pump bypassing the Mikuni ? That is, isn't it better making sure I have one Electric pump strong enough that can fully cover pressure range required for my application by itself, rather depending on a combination of 2 pumps where each pump individually possibly are insufficient? Lage Stockholm / Sweden Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282209#282209 ________________________________________________________________________________
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 19, 2010
I don't know the specific answers to your (good) questions, but some thoughts I have. Yes, 40" probably is too high for the pneumatic pump to lift fuel reliably. The vacuum generated by the pump isn't a whole lot. So I'd say you're probably in the "considerably" zone at that point ;) An alternative to consider is a header tank located closer to the engine. You'd have to come up with some kind of arrangement to keep the header tank full (feed it with an electric pump and put some kind of fuel level regulation like a float switch or something like that in the tank), but that would be a way to get the fuel level raised to a place where the pneumatic pump could reliably draw fuel. Also make sure the pulse line from the engine to the pneumatic pump is as short as possible. No longer than 12" at the max - too long of a pulse line is the most common installation error I've seen that puts 2-planes down in the dirt than anything else. This will ensure the pump is working as hard as it's supposed to... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282217#282217 ________________________________________________________________________________
Subject: Re: Rivets used in lexan installation
From: "rayw" <rmwis@wi-net.com>
Date: Jan 19, 2010
Thank you for your helpful replies. I am going to do a re-cover and don't have much to go by. Any suggestions on fabric weight/type etc? It is a Twin star Mark II Ray W Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282229#282229 ________________________________________________________________________________
Date: Jan 19, 2010
Subject: Re: Rivets used in lexan installation
From: Richard Girard <aslsa.rng(at)gmail.com>
Ray, Get a copy of the Poly Fiber manual before you do anything else and read it thorougly. Pay particular attention to appendix A if you are weight conscious about your project. Rick Girard On Tue, Jan 19, 2010 at 9:46 AM, rayw <rmwis@wi-net.com> wrote: > > Thank you for your helpful replies. I am going to do a re-cover and don't > have much to go by. Any suggestions on fabric weight/type etc? It is a Twin > star Mark II > > Ray W > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282229#282229 > > ________________________________________________________________________________
Date: Jan 19, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: flight plans
From: Mike Welch <mdnanwelch7(at)hotmail.com> Date: Mon, 18 Jan 2010 07:24:53 -0800 .................... > While crossing the mountain range to get close to Seattle, one of the Quicks threw a blade on the WarpDrive prop. > ............. Mike, What was the cause of failure? Jack B. Hart FF004 Winchester, IN ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Aeroshell Sport Plus 4
Date: Jan 19, 2010
Aircraft Spruce sells Aeroshell Sport Plus 4 for 7.95 a quart, or nearly 32.00 a gal. I use Shell Rotella full synthetic in my 912ULS, at 17.00 a gal from Wal-Mart. That is about half the price of Aeroshell Sport Plus 4, plus there is still a hefty tab to ship. I started out using Mobil 1 full synthetic, then Castrol fll synthetic, Valvoline synthetic blend, and finally Shell Rotella full synthetic when it came on to the market. I don't have any scientific observations. Have flown my three 912 series engines for nearly 3,000 hours. I, honestly, can tell no difference in performance/service between any of the synthetic oils I have used for the past 16 years in my 912's. I use Rotella, organic, in every 4 stroke I have except the Suzuki dirt bike, Honda Rincon ATV, and Onan 5500 generator, which I use Rotella full synthetic. The 912ULS, Suzuki, and Honda Ricon, all use integral engine/transmission/wet clutch. The Suzuki has 300 hours, the Rincon 3,500 miles, and the 912ULS over 400 hours. All operate perfectly. No problem with clutch slippage. Based on the short oil change cycle of the 912ULS, 25 to 50 hours, makes sense to me to stick with the cheap oil. BTW: My 1992 Dodge Cummins, which has spent its life pulling a 30' fifth wheel (and double pulling the fifth wheel and utility trailer with dirt bike and ATV) for over 367,000 miles, uses Shell Rotella organic oil. Wonder if it would last longer on full synthetic??? ;-) john h mkIII ________________________________________________________________________________
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
From: "LageB" <lage.bystrom(at)glocalnet.net>
Date: Jan 19, 2010
lucien wrote: > I don't know the specific answers to your (good) questions, but some thoughts I have. Yes, 40" probably is too high for the pneumatic pump to lift fuel reliably. The vacuum generated by the pump isn't a whole lot. So I'd say you're probably in the "considerably" zone at that point ;) > > An alternative to consider is a header tank located closer to the engine. LS Thanks Lucien :) I am inclined to think same, i.e that 40" is probably in the risk zone for the Mikuni to suck & feed the Dual Bing 54 carbs I have no space for a tank closer to the engine (it would have been best - I know). So, for me the questions are: (1) Is it some way to confirm that 40" indeed is too much? (2) If too much. Then no choice. An electric pump must be installed. either as: - Stand alone ? -> If so, what pressure spec? or, - Series or parallel -> If so, what pressure specs (should be different depending whether parallel or series connection - right?) Since this is not an Aircraft, I am thinking to adopt Stand alone option (by-passing the impulse pump) for simplicity. Would a Automobile fuel pump 5.0 Psi, 130L/h work? Lage Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282248#282248 ________________________________________________________________________________
Date: Jan 19, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
At 09:07 AM 1/19/2010, LageB wrote: >It was working fine aro 5-6 operating hours. Few weeks ago, it suddenly >started to loose rpms and eventually stopped. I could sometimes get the >engine started but never reaching top rpm and after 15-30 sec always stops. >- I opened up the carburator. Cleaned it, replaced Jets and needles etc. >(by the way, unbelievable thing, one needle looked like this: >http://i644.photobucket.com/albums/uu162/LageB/Rotax%20532/DSCN0930.jpg >...)? > >YES - after installing the fresh carburator the engine worked well again >... for about 15 minutes. It could be that your engine is partially seized from lean mixture (not enough fuel). When this happens, sometimes the engine seems to run fine for a short time, then seizes again as it warms up. To check, you need to pull the exhaust and look at the pistons through the exhaust ports. >Maximum lifting height for the Mikuni >Does anybody here know official figure what is the maximum allowable >height from Fuel tank to the Mikuni fuel pump? I believe 24" is the recommended maximum. >I think Rotax' above information is somewhat fuzzy and trying to >understand Point 2 I hope someone here could clarify physics (a)-(b) as >under: > >(a) What is the resulting pressure in the case Pumps are installed in series: >- Is it "Pump pressure_1" + "Pump pressure_2" ?? With an electric pump pushing fuel to a pulse pump, the final pressure will be whichever pump is putting out the higher pressure, since the pulse pump's output pressure is still limited to the available crankcase pressure. If you had two electric pumps in series, it would be P1+P2. >b) What is the Pressure in the case of parallel connection? Whichever pump's pressure is higher. A single electric pump with enough pressure (like the Facet) would probably be fine. Another thing to look for is air leaks in the fuel line... either inside the tank so it starts to suck air after the fuel level drops, or it sucks air at high rpm's and can't keep up with the engine's demand. Looks like a fun toy btw. -Dana -- Can I deduct last years taxes as a bad investment? ________________________________________________________________________________
Date: Jan 19, 2010
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel
pump
From: Richard Girard <aslsa.rng(at)gmail.com>
>From CPS for Part #53 (?) Instructions for Mikuni fuel pumps. The full text can be found here. http://www.800-airwolf.com/pdffiles/ARTICLES/part%2053.PDF "....you have to realize that the system does have limitations as far as expected fuel pressure and the distance up hill the fuel can be expected to rise. A vertical rise of no more than 39=94 can be accepted out of any puls e pump. Anything higher and count on deliver problems. Another thing to remember is that the pulse pump is always limited to the pressures or pumping value of the crankcase. With a pulse pump it is nearly impossible t o create too much pressure for the Carb float level. Also keep in mind that the fuel pressure available will fall off as the crank seals and gaskets being to leak over time." I also looked at Mikuni's website. They have no info that I could find anyway, but they do list a DF-62 fuel pump that delivers up to 62 liters pe r hour. The DF-35 pumps that most of use are rated at 35 liters per hour. Rick Girard On Tue, Jan 19, 2010 at 10:55 AM, LageB wrote: > > > lucien wrote: > > I don't know the specific answers to your (good) questions, but some > thoughts I have. Yes, 40" probably is too high for the pneumatic pump to > lift fuel reliably. The vacuum generated by the pump isn't a whole lot. S o > I'd say you're probably in the "considerably" zone at that point ;) > > > > An alternative to consider is a header tank located closer to the engin e. > LS > > > Thanks Lucien :) > > I am inclined to think same, i.e that 40" is probably in the risk zone fo r > the Mikuni to suck & feed the Dual Bing 54 carbs > I have no space for a tank closer to the engine (it would have been best - > I know). So, for me the questions are: > > (1) Is it some way to confirm that 40" indeed is too much? > > (2) If too much. Then no choice. An electric pump must be installed. > either as: > - Stand alone ? -> If so, what pressure spec? > or, > - Series or parallel -> If so, what pressure specs (should be > different depending whether parallel or series connection - right?) > > Since this is not an Aircraft, I am thinking to adopt Stand alone option > (by-passing the impulse pump) for simplicity. > Would a Automobile fuel pump 5.0 Psi, 130L/h work? > > > Lage > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282248#282248 > > =========== =========== =========== =========== > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: flight plans
Date: Jan 19, 2010
> While crossing the mountain range to get close to Seattle=2C one of the Q uicks > threw a blade on the WarpDrive prop. > > > ............. > > Mike=2C > > What was the cause of failure? > > Jack B. Hart FF004 > Winchester=2C IN Hi Jack=2C I don't recall what caused the prop to lose a blade. To be honest=2C I d on't think I ever knew the exact reason for the failure. I was more like a bystander in the situation=2C than a participant. A fellow student pilot and I were the ground crew for the two Quicksilver 2-placers. We drove the pickup and trailer that had the camping supplies and fuel. It was a full enclosure trailer=2C to haul a plane=2C if it was needed. Obviously=2C it turned out to be the case. This incident was on our way to the 1994 Arlington Airshow. I do remembe r that the Warp Drive people met with him (Dan=2C my instructor)=2C and I t hink they got everything worked out okay. Even the Rotax people even got i nvolved=2C due to the tremendous=2C violent shaking the engine experienced. Both vendors were present at the airshow anyway=2C so they got to work im mediately resolving the problem. Mike Welch MkIII _________________________________________________________________ Hotmail: Powerful Free email with security by Microsoft. ________________________________________________________________________________
Date: Jan 19, 2010
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel
pump
From: Richard Girard <aslsa.rng(at)gmail.com>
I did some more poking around to look for more info on Mikuni fuel pumps. For what it's worth I found that JC Whitney has all models of Mikuni fuel pumps, even the three outlet version of the -35, at fairly reasonable prices. They even have the -62 pump for $45.99 (less than CPS charges for a -35), so if you need more fuel delivery there's a reasonable option. Rick Girard On Tue, Jan 19, 2010 at 12:19 PM, Richard Girard wrote : > From CPS for Part #53 (?) Instructions for Mikuni fuel pumps. The full te xt > can be found here. > > http://www.800-airwolf.com/pdffiles/ARTICLES/part%2053.PDF > > "....you have to realize that the system does have limitations as far as > expected fuel pressure and the distance up hill the fuel can be expected to > rise. A vertical rise of no more than 39=94 can be accepted out of any pu lse > pump. Anything higher and count on deliver problems. Another thing to > remember is that the pulse pump is always limited to the pressures or > pumping value of the crankcase. With a pulse pump it is nearly impossible to > create too much pressure for the Carb float level. Also keep in mind that > the fuel pressure available will fall off as the crank seals and gaskets > being to leak over time." > > I also looked at Mikuni's website. They have no info that I could find > anyway, but they do list a DF-62 fuel pump that delivers up to 62 liters per > hour. The DF-35 pumps that most of use are rated at 35 liters per hour. > > Rick Girard > > On Tue, Jan 19, 2010 at 10:55 AM, LageB wrote : > >> >> >> lucien wrote: >> > I don't know the specific answers to your (good) questions, but some >> thoughts I have. Yes, 40" probably is too high for the pneumatic pump to >> lift fuel reliably. The vacuum generated by the pump isn't a whole lot. So >> I'd say you're probably in the "considerably" zone at that point ;) >> > >> > An alternative to consider is a header tank located closer to the >> engine. LS >> >> >> >> >> Thanks Lucien :) >> >> I am inclined to think same, i.e that 40" is probably in the risk zone f or >> the Mikuni to suck & feed the Dual Bing 54 carbs >> I have no space for a tank closer to the engine (it would have been best >> - I know). So, for me the questions are: >> >> (1) Is it some way to confirm that 40" indeed is too much? >> >> (2) If too much. Then no choice. An electric pump must be installed. >> either as: >> - Stand alone ? -> If so, what pressure spec? >> or, >> - Series or parallel -> If so, what pressure specs (should be >> different depending whether parallel or series connection - right?) >> >> Since this is not an Aircraft, I am thinking to adopt Stand alone option >> (by-passing the impulse pump) for simplicity. >> Would a Automobile fuel pump 5.0 Psi, 130L/h work? >> >> >> Lage >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=282248#282248 >> >> >> >> >> >> >> =========== =========== =========== =========== >> >> >> >> > ________________________________________________________________________________
Date: Jan 19, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel
pump At 01:19 PM 1/19/2010, Richard Girard wrote: >..."Another thing to remember is that the pulse pump is always limited to >the pressures or pumping value of the crankcase. With a pulse pump it is >nearly impossible to create too much pressure for the Carb float level..." Almost correct... or correct if the proper float needle and seat are used. Gravity feed systems use a larger needle and seat. If a pump is used with the large needle/seat, the pump will push fuel right past the needle and the engine will flood. -Dana -- Can I deduct last years taxes as a bad investment? ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: flight plans
Date: Jan 19, 2010
Mike W/Gang: I too, was at 1994 Arlington Flyin. Had just gotten back into the Lower 48 from Alaska. Bob, with Warp Drive, was there. He helped me do some field repairs to my three Warp Drive Blades with JB Weld. I had flown in a lot of heavy rain which caused erosion just inboard the nickle steel leading edges. At that time 11" edges were max. Now we have 15" edges which cover the area that was subject to rain erosion. Larry Bourne was also there. He reminded me that I didn't think it was a good idea for him to try on my MKIII for size. I don't remember the incident, but do remember I still had a long way to fly to get back home to Alabama, by way of the northern, eastern perimeter of CONUS, and the west coast of Florida. And to keep this comment relative to the subject line, no, I do not file flight plans with FAA while flying in CONUS. However, I do flight follow with friend or family in Alabama and Florida. john h mkIII This incident was on our way to the 1994 Arlington Airshow. I do remember that the Warp Drive people met with him (Dan, my instructor), and I think they got everything worked out okay. Even the Rotax people even got involved, due to the tremendous, violent shaking the engine experienced. Both vendors were present at the airshow anyway, so they got to work immediately resolving the problem. Mike Welch MkIII ________________________________________________________________________________
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
From: "LageB" <lage.bystrom(at)glocalnet.net>
Date: Jan 19, 2010
Why are new threads on same subject posted ? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282304#282304 ________________________________________________________________________________
Date: Jan 19, 2010
From: Lanny Fetterman <donaho1(at)verizon.net>
Subject: How often do you rebuild your Mikuni Fuel pump?
Hi All, When I flew the Quicksilver MX, I had an in flight fuel pump failure. The MX used the Mikuni, rectangular pump. After that failure, I started rebuilding it every other flying season. The little flapper valves always looked wrinkled and in need of replacement. When I built the Firestar II it called for the dual round Mikuni pump. I continued with my bi-annual fuel pump rebuild, however, the parts I replaced always looked like new. I am thinking a rebuild every other year is overkill. Any thoughts before I order a rebuild kit? Thanks in advance. Lanny ________________________________________________________________________________
Subject: Re: Aeroshell Sport Plus 4
From: "Roger Lee" <ssadiver1(at)yahoo.com>
Date: Jan 19, 2010
Hi John, It's been a while. Just a comment. The oils used in a Rotax should be motorcycle oil because the engine oil is also the gearbox oil like in a motorcycle and has addition additives just for the gears in the gearbox. Rotax has a new "Line Maint" manual out. Rotax has changed several things and not just a sentence or two. It is on line and they have made some significant changes on the oil and plugs. Actually everyone should download a copy. 91 oct. users can use full synthetic, but people who use a lot of 100LL (more than 30% of the time) should be using a semi synthetic. Dino oil is just barley ok. The synthetics can handle more extremes on all ends of the usage spectrum (i.e. temps, pressures, shears and the ability to stay on parts). Full synthetic will not suspend the lead in 100LL and it falls out in the crankcase and gearbox. p.s. We do a Fly-In for Monument Valley, Grand Canyon, Lake Powell, Bryce and Zion, but we do it in October and have 30 aircraft that attend. We use Page as a base because of the parking and facilities. Hotels are $49 and food is catered. We do a dam and Antelope canyon day tour as well. They are all LSA except maybe 1-2. This year it is Oct. 14th-18th. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282316#282316 ________________________________________________________________________________
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
From: "LageB" <lage.bystrom(at)glocalnet.net>
Date: Jan 19, 2010
My apologies Rick Nielsen, Kindly bear with me further (just in this thread) and I will be out of here after this thread To Dana: Many thanks for good advices. I will follow your recommendation and pull exhaust to check any damage :( May I understand you so, that in case "El.pump + Puls.pump" combination, the resulting pressure will be whichever pump's pressure is higher, actually regardless whether I connect in series or parallel? If so, Rotax' choice of words are somewhat misleading when they say that pumps should be connected in parallel to avoid excessive pressure.... To Rickofudall: Thanks a lot for informative links LageB Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282323#282323 ________________________________________________________________________________
Date: Jan 19, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel
pump At 05:50 PM 1/19/2010, LageB wrote: >May I understand you so, that in case "El.pump + Puls.pump" combination, >the resulting pressure will be whichever pump's pressure is higher, >actually regardless whether I connect in series or parallel? >If so, Rotax' choice of words are somewhat misleading when they say that >pumps should be connected in parallel to avoid excessive pressure.... I could be wrong, just going on theory here, but the way I see the pressure from a pulse pump in series with an upstream electric pump is not additive. Here's how I see it, feel free to knock holes in the theory: Fuel is drawn into the pulse pump chamber when crankcase vacuum pulls on the diaphragm and the inlet check valve opens, or the upstream electric pump pushes it in. When the piston moves down and creates crankcase pressure, that pressure is transmitted to the diaphragm and in turn to the fuel in the pump chamber, and only if it's greater than the electric pump pressure does the inlet check valve opens. At the point there is no connection to the fuel upstream of the pulse pump, so the only thing pushing fuel to the carburetor is the diaphragm... as if the electric pump didn't exist. If the electric pump creates a greater pressure than the pulse pump can, the inlet check valve will never close at all, and the fuel pressure in the pump chamber will push back on the diaphragm so that it never moves, and it's as if the pulse pump didn't exist. Either way, the pressures don't add. The pulse pump doesn't create a differential pressure between intake and outlet; it creates first a vacuum, then an outlet pressure... not at the same time so they're not related. I'm familiar with the internal workings of a Facet pump, but if (like most electric rotary pumps) it creates a continuous differential pressure, then if you put the electric pump _downstream_ of the pulse pump, the pressures WILL add. Yes, I know we're not talking directly about a Kolb here, but many of our Kolbs have an identical fuel system so I see it as "Kolb related." -Dana -- 2000 mockingbirds = two kilomockingbirds ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Aeroshell Sport Plus 4
Date: Jan 19, 2010
Hi Roger L/Gang: I have had excellent service from the oils I use in my 912ULS engines. Frequent gear box inspections indicate zero wear. Can't get much better than that. I find Shell Rotella Full Synthetic does as good a job with lead as Valvoline Durablend, based on my own inspections during frequent oil changes. I have less lead residue in the bottom of the oil tank with Rotella than with Durablend and other oils I have used in the past on this and the other two 912s I have had. Motor oil does a great job of lubricating gears, whether it says "motor cycle" on the can or not. I put over 300,000 miles on a Getrag 5 speed behind my Cummins pulling 5th wheel most of those miles. Not bad. Recommended lube is 5W30 motor oil. Really thin stuff. I addressed clutch slippage in my previous post. No problem with Rotax, Honda, or Suzuki wet clutches. Until tonight when I read the SI on the Rotax site, I thought Aero Shell Sport Plus 4 was full synthetic. When I found out it was a blend, 8.00 a quart seems even more like highway robbery. I also took note that most of the stuff Rotax recommends to use, or not to use, is based on field experience, not manufacturers testing. That is also what I base my decisions on. That is how Rotax established TBO's, which are recommendations only. I don't tell others what to use, only share what I do. Other folks can make up their own mind. I made it a point to be at the flyin at Monument Valley last October. Drove down from Moab to spend the weekend and hopefully meet up with you and others of like interest. However, when I got there, it turned out to be a powered parachute/para glider flyin. Not a single fixed wing. Didn't know you all were basing out of Page or I would have stopped in there. Instead, I left MV and met Mike and Jan Marker at Hanksville, who were camped out at the airport. Mike flew in with his Murphy Rebel and Jan drove the motor home. They stayed a week, I stayed with them for the weekend. Not much fun to go to a flyin without an airplane. If I had had a powered parachute, I would have had more fun at MV. Is your flyin restricted??? Do you all camp or stay in the hotel? Is this an LSA Only Flyin and Around? We'll be back at Monument Valley next May in the mkIII. Everyone is welcome, if you can stand it. ;-) Flew in a T shirt this afternoon. Had a ball. Weather was perfect. First flight with my new ICOM A6. I can hear again. It has much more volume, plus adjustable volume on the side tone. Side tone that actually works. I can hear!!! john h mkIII - 2,985.0 hours 912ULS - 416.5 hours ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: How often do you rebuild your Mikuni Fuel pump?
Date: Jan 19, 2010
I am thinking a rebuild every other year is overkill. Any > thoughts before I order a rebuild kit? Thanks in advance. Lanny Lanny/Gang: I guess you could stretch it to three years if two years is an overkill. Let us know if you have a fuel pump failure between two and three years. ;-) john h mkIII ________________________________________________________________________________
Subject: Re: OAT sensor location
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 20, 2010
Rick, could you elaborate on that a little more. Not sure what you mean when you say an equivalent temperature on exposed skin. The probe is about 1 inch long and about 1/4" diameter. I have an existing hole just behind the passenger door. I was going to stick it through there and silicone it in. It would protrude about 1 inch. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282408#282408 ________________________________________________________________________________
Subject: Best way to cut lexan
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 20, 2010
What is the best way to cut lexan. Knife, bandsaw, jigsaw. I'm just about ready to to start cutting my new lexan... never done it before. Any advice would be appreciated. Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282410#282410 ________________________________________________________________________________
Date: Jan 20, 2010
Subject: Re: OAT sensor location
From: Richard Girard <aslsa.rng(at)gmail.com>
>From Wikipedia: *Wind chill* is the apparent temperature<http://en.wikipedia.org/wiki/Felt_air_temperature> felt on exposed skin <http://en.wikipedia.org/wiki/Skin> due to wind. http://www.nws.noaa.gov/om/windchill/ <http://www.nws.noaa.gov/om/windchill/>Notice the various caveats about how the wind chill is determined, all relating to human skin. If your thermometer is dry, i.e. nothing to carry heat away, it does not know if the wind is blowing or not. Notice also the caveat about sunlight, this does relate to your thermometer since, like skin, the material the probe is made of will absorb radiant energy and that will effect the reading it displays. Rick Girard On Wed, Jan 20, 2010 at 4:10 AM, albertakolbmk3 wrote: > cheriebraun(at)xplornet.com> > > Rick, could you elaborate on that a little more. Not sure what you mean > when you say an equivalent temperature on exposed skin. The probe is about 1 > inch long and about 1/4" diameter. I have an existing hole just behind the > passenger door. I was going to stick it through there and silicone it in. It > would protrude about 1 inch. > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282408#282408 > > ________________________________________________________________________________
Date: Jan 20, 2010
Subject: Re: Best way to cut lexan
From: Richard Girard <aslsa.rng(at)gmail.com>
>From GE: Lexan=AE polycarbonate sheet products can be cut and sawn easily and accurately using standard workshop equipment. Circular saws, band saws, jig saws and common hacksaws can all be used successfully. However, certain important guide-lines should be followed. General guide-lines are listed below with specific recommendations outlined in each cutting section. - The sheet must always be securely clamped to avoid undesirable vibration and rough cut edges. - All tools should be set for cutting plastics with fine toothed panel blades. - The protective masking should be left on the sheet to prevent scratching and other surface damage. - When finishing the edges of all Lexan sheet products should be clean and free of notches. - If possible swarf and dust build-up should be blown away with a compressed air supply. NOTE: Lexan is often used as a generic term. It is not, it's a specific formula of polycarbonate, which IS the generic. Whatever you buy, if it doesn't say Lexan on the covering paper, get that manufacturers cutting recommendations as some formulations are more brittle than others. Rick Girard On Wed, Jan 20, 2010 at 4:15 AM, albertakolbmk3 w rote: > cheriebraun(at)xplornet.com> > > What is the best way to cut lexan. Knife, bandsaw, jigsaw. I'm just about > ready to to start cutting my new lexan... never done it before. Any advic e > would be appreciated. > > Tony > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282410#282410 > > =========== =========== =========== =========== > > ________________________________________________________________________________
Subject: Re: Bing54 / Max height btw Fuel tank and Mikuni fuel pump
From: "LageB" <lage.bystrom(at)glocalnet.net>
Date: Jan 20, 2010
Dana wrote: > > If the electric pump creates a greater pressure than the pulse pump can, the inlet check valve will never close at all, and the fuel pressure in the pump chamber will push back on the diaphragm so that it never moves, and it's as if the pulse pump didn't exist. > > Either way, the pressures don't add. > .... Dana, I am not quoting your complete explanations as above, I just want to say.. absolutely fabulous! I have vacuumed the net on Mikuni-El.Pump interaction phenomena, but I have never seen this explained before. It makes perfect sense to me. For many Rotax (& Kolb) users (incl Rotax themselves as seems?) it must be rather valuable information that pump pressures would not add in case of series connection. For example in my case, I was just about to select booster pump "just to help" the Mikuni - assuming pressures would be added. But, now I clearly understand that, if the original problem is too high lifting height, -then, it is vital that the electric Pump (intalled prior Mikuni) MUST have pressure sufficient, by itself, to cope with full requirement of the double Bings. Of course it is good thing for the redundancy as well. May I assume, also, that this fact eliminates need of pressure reducers, as long as electric pump is within limit of Bing 54 (max 7Psi) ? Again thanks a lot for kind patience to all Kolb friends LageB Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282417#282417 ________________________________________________________________________________
From: sada <phoenix(at)ja2.so-net.ne.jp>
Subject: Re: Best way to cut lexan
Date: Jan 20, 2010
Hi Kolbers Just adds my fragment. Ultrasonic cutter also available with easy and clean way. Here is Youtube demo. http://www.youtube.com/watch?v=QaejhHMbH0Y And one of Ad. http://www.nalex.co.jp/e-cutter.html Really like a cake. But counter is expensive. On 2010/01/20, at 19:53, Richard Girard wrote: > >=46rom GE: > Lexan=AE polycarbonate sheet products can be cut > and sawn easily and accurately using standard > workshop equipment. Circular saws, band saws, > jig saws and common hacksaws can all be used > successfully. However, certain important guide-lines > should be followed. General guide-lines are listed > below with specific recommendations outlined in > each cutting section. > - The sheet must always be securely clamped > to avoid undesirable vibration and rough cut > edges. > - All tools should be set for cutting plastics with > fine toothed panel blades. > - The protective masking should be left on the > sheet to prevent scratching and other surface > damage. > - When finishing the edges of all Lexan sheet > products should be clean and free of notches. > - If possible swarf and dust build-up should be > blown away with a compressed air supply. > > NOTE: Lexan is often used as a generic term. It is not, it's a > specific formula of polycarbonate, which IS the generic. Whatever > you buy, if it doesn't say Lexan on the covering paper, get that > manufacturers cutting recommendations as some formulations are more > brittle than others. > > Rick Girard > > On Wed, Jan 20, 2010 at 4:15 AM, albertakolbmk3 > wrote: > > > What is the best way to cut lexan. Knife, bandsaw, jigsaw. I'm just > about ready to to start cutting my new lexan... never done it > before. Any advice would be appreciated. > > Tony > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282410#282410 > > > ========== > arget="_blank">http://www.matronics.com/Navigator?Kolb-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > > ________________________________________________________________________________
Subject: Re: Aeroshell Sport Plus 4
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 20, 2010
Oops, didn't mean to inadvertantly restart the oil war with my comments on the Aeroshell. I was only commenting that my results with it on the first oil change were at least as good as I'd gotten with my other choice that I'd used before (Valvoline synth blend) and not that it was better. It should be noted that, as far as the API grading system is concerned, both the valvoline and rotella oils actually exceed the Aeroshell (both of those are at grade SM now I believe; aeroshell is SL). Go figure. All far, far exceed the API grade required by Rotax (SG). I'm agnostic about additives, the important things are the weight and the API service grade (minus specific recommendations for or against a particular blend by Rotax of course). I flew a PPC for about 50 hours before having to sell it for space/moving out of TX/financial reasons. They're great fun as long as there's no wind. A 10 to 20NM cross-country in a PPC is a magical experience. Again as long as there's no wind - a PPC would be grounded virtually all the time here in northern NM. As the planes get lighter and slower here, the flying season tends to get shorter and shorter, a small window in the middle of winter. 912 class planes can fly mostly year round plus or minus the bravery and skill of the pilot. Spring/summer are good times for the plane to be down for maintenance, fall and winter are magical especially for trips. Still trying to get to Questa before the flying season starts to wind down - snowstorms all this week and when the WX is good I'm at the office.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282426#282426 ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Best way to cut lexan
Date: Jan 20, 2010
> What is the best way to cut lexan. Knife=2C bandsaw=2C jigsaw. I'm just a bout ready to to start cutting my new lexan... never done it before. Any ad vice would be appreciated. > > Tony Tony=2C I cut Lexan with my handheld Makita grinder=2C with a 1/16" thick cut-off blade. By using this method=2C the only thing that touches the surface is just the blade. That way you don't risk scratching the Lexan's surface in the cutting process (like with the base of the saw). I find there is a "sweet spot" in the cutting speed. Too slow=2C and you melt the Lexan=2C which leaves a LOT of cleanup with a handheld sander. T oo fast=2C and the cut is quite rough. Again=2C more work with the sander. By practicing on a scrap piece of Lexan=2C you'll see what I mean. Findi ng the right speed to make the cut leaves just a small job of sanding clean -up. Undoubtedly=2C there are other ways to cut Lexan=2C but that method works best for me. Mike Welch MkIII CX _________________________________________________________________ Hotmail: Trusted email with Microsoft=92s powerful SPAM protection. ________________________________________________________________________________
Subject: Re: Aeroshell Sport Plus 4
From: "Roger Lee" <ssadiver1(at)yahoo.com>
Date: Jan 20, 2010
Our Fly-In at Page in Oct.14-18 is open to any one although 98% is LSA. We had 30 aircraft last year and expect more this year. We are always growing. We all stay in a hotel Best Western Arizona Inn for $49 a night. Out meals are catered at the Ranch House Grill. They close and give the entire restaurant to us. We usually have 70 plus people. We are given a large ramp space at the Page airport just for us. Most of the planes are Flight Design CT's, but we have RV's, Rans, Husky, Sirrus, maybe a Cessna. We usually have out of the total maybe 5 other types of aircraft. We do fly-In breakfast in Bryce, we fly south over the Grand Canyon. We all are very friendly not clicks or groups and everyone is very helpful and considerate of the others. We change dinning tables at night to meet people from around the country. It's a great time everyone always comes back plus we continue to grow. I already have 40 rooms reserved at the Best Western. We usually have 5-6 planes show up with only the pilot so there is usually open seats. Lots of wives come. We do a lot of formation flying for some great pictures and video. Weather is better than May because it's not so hot, about 71-74F during the day and 50-55F at night. I have never been around a nicer group of people. We have another Fly-In May 13-16 at Columbia, CA. We have spot land contest, bomb drop, BBQ's at the clubhouse, fly out breakfast, another fun trip. Again most of these guys are LSA or experimental. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282462#282462 ________________________________________________________________________________
Date: Jan 20, 2010
From: Herb <herbgh(at)nctc.com>
Subject: Re: Best way to cut lexan
________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Best way to cut lexan
Date: Jan 20, 2010
I use aviation tin snips. Works really easy on 1/16" polycarbonate. A little tougher on 1/8". Finish edges with mill file and sand paper. john h mkIII ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: Best way to cut lexan
Date: Jan 20, 2010
I have also used tin snips with good success. I wouldn't recommend doing this when the lexan is cold, its seems to get brittle. Again cold is a relative term. Florida cold 50-60 might be fine. Michigan cold 0 degrees or less you might have problems getting a good cut. Rick Neilsen Redrive VW powered MKIIIC ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Sent: Wednesday, January 20, 2010 10:49 AM Subject: Re: Kolb-List: Best way to cut lexan > > > I use aviation tin snips. Works really easy on 1/16" polycarbonate. A > little tougher on 1/8". Finish edges with mill file and sand paper. > > john h > mkIII > > > ________________________________________________________________________________
Subject: Fuel system layout
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 20, 2010
Your opinions would be appreciated. The original owner had a valve to switch between tanks I want to eliminate that. Also, with it set up like this do I still need to use the primer bulb he has installed. I have remote chokes. Just trying to work on the KISS principal. Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282505#282505 Attachments: http://forums.matronics.com//files/scan01202010_081733_medium_153.bmp ________________________________________________________________________________
Subject: Rotax mag/starter issue
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 20, 2010
Has anyone else heard of an issue with the mag switch being on the same switch as the starter. I was told this by a friend. Something to do with there being enough juice to arc across the contacts and engage the starter during flight. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282510#282510 ________________________________________________________________________________
Date: Jan 20, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: OAT sensor location
At 05:10 AM 1/20/2010, albertakolbmk3 wrote: >... could you elaborate on that a little more. Not sure what you mean when >you say an equivalent temperature on exposed skin. Wind chill only applies when you're talking about the temperature of a body that's hotter than the air... moving air draws heat away faster than still air so it seems colder. There are also effects from evaporation of sweat. A thermometer isn't heated internally, so it will be at the same temperature as the air so there is no wind chill effect... in fact if it's in fast moving air it will respond more quickly than if it was in still air. I would mount the thermometer anywhere that it won't get bumped. -Dana -- I'm from the IRS. The government has spent all your tax money. Could we please have some more? ________________________________________________________________________________
Date: Jan 20, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Fuel system layout
At 01:21 PM 1/20/2010, albertakolbmk3 wrote: >The original owner had a valve to switch between tanks I want to eliminate >that. Also, with it set up like this do I still need to use the primer >bulb he has installed. I have remote chokes. Just trying to work on the >KISS principal. If you have a battery to run the electric fuel pump, or if you have a primer, then you don't need a squeeze bulb (primer bulbs are evil). If you have oil injection on your 582, then I don't see the need for a fuel selector valve. If you use premix, valves important if you ever mix right in the fuel tank; you don't want any crossflow until the oil is thoroughly mixed. I like individual on/off valves for each tank; normally you fly with both open but you can shut one off if there's a reason to. -Dana -- I'm from the IRS. The government has spent all your tax money. Could we please have some more? ________________________________________________________________________________
Subject: Re: How often do you rebuild your Mikuni Fuel pump?
From: "Ralph B" <ul15(at)juno.com>
Date: Jan 20, 2010
I have gone over 7 years without a pump replacement (rectangular). They are reliable and this is a good thing. During the last 3 years, I switched to a round Mikuni dual pump and tied the output lines together. I don't have any plans to change it. Ralph -------- Ralph B Original Firestar 447 N91493 E-AB 1000 hours 23 years flying it Kolbra 912UL N20386 2 years flying it 120 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282521#282521 ________________________________________________________________________________
Subject: Re: Pilot Cert Expiring ( Paper ) March 2010
From: "planecrazzzy" <planecrazzzy(at)yahoo.com>
Date: Jan 20, 2010
. . They sent me my "Plastic" card in a week.... Free . . Gotta Fly... Mike & "Jaz" the Flying Dog . . . -------- . . . . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282529#282529 Attachments: http://forums.matronics.com//files/windscreen_tubing_010_518.jpg ________________________________________________________________________________
Date: Jan 20, 2010
Subject: Re: Fuel system layout
From: Richard Girard <aslsa.rng(at)gmail.com>
Tony, I plumbed my fuel system with stock plastic tanks and top taps. There is no balance line between the tanks so I run a selector valve. I have the fuel gauge sender in the tank behind me since I cannot see it in flight. I run off the left tank first until it's down to a gallon or so, then switch to the right tank with the gauge. For what it's worth. Rick Girard On Wed, Jan 20, 2010 at 12:21 PM, albertakolbmk3 wrote: > cheriebraun(at)xplornet.com> > > Your opinions would be appreciated. > > The original owner had a valve to switch between tanks I want to eliminate > that. Also, with it set up like this do I still need to use the primer bulb > he has installed. I have remote chokes. Just trying to work on the KISS > principal. > > Tony > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282505#282505 > > > Attachments: > > http://forums.matronics.com//files/scan01202010_081733_medium_153.bmp > > ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: Fuel system layout
Date: Jan 20, 2010
Tony, I have a 2 tank firestar 2. I have never liked the top draw system, I am NOT trying to say there is something wrong with it , or that any one should change it, just that I personally don't like it. At my auto store I found an all metal tire valve that is made similar to a through bulkhead fitting. I removed the [guts] , made a gasket of silicone ,cut a hole in the bottom of each tank and mounted the valves. I connected the valves together with tubing , and with a tee between them , then connected the tee to the facet pump [it is also is lower than the tanks]. The fuel level in both tanks stays the same and all but about a quart of fuel is usable, assuming I can keep the plane level. No on off valves in the entire sys. Once again ,taking a page from John Hs book I'm not suggesting that this is the way things should be done, only that this is how i did it. About 100 hrs on this sys. No problems. Frank Goodnight Firestar 2 Brownsville , TX On Jan 20, 2010, at 1:30 PM, Richard Girard wrote: > Tony, I plumbed my fuel system with stock plastic tanks and top > taps. There is no balance line between the tanks so I run a selector > valve. I have the fuel gauge sender in the tank behind me since I > cannot see it in flight. I run off the left tank first until it's > down to a gallon or so, then switch to the right tank with the gauge. > For what it's worth. > > Rick Girard > > On Wed, Jan 20, 2010 at 12:21 PM, albertakolbmk3 > wrote: > > > > Your opinions would be appreciated. > > The original owner had a valve to switch between tanks I want to > eliminate that. Also, with it set up like this do I still need to > use the primer bulb he has installed. I have remote chokes. Just > trying to work on the KISS principal. > > Tony > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282505#282505 > > > Attachments: > > http://forums.matronics.com//files/scan01202010_081733_medium_153.bmp > > > ========== > arget="_blank">http://www.matronics.com/Navigator?Kolb-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Fuel system layout
Date: Jan 20, 2010
Frank=2C I like the description of your fuel system. Your's sounds very similar to mine. One minor difference between our systems is I have a petcock at the lowes t point of the tubing=2C to allow for a quick drain of moisture in the fuel . You didn't mention that you can accomodate for moisture drainage. Do you have a way to drain off any water/crud in your fuel system? Mike Welch From: frank.goodnight(at)att.net Subject: Re: Kolb-List: Fuel system layout Date: Wed=2C 20 Jan 2010 17:51:57 -0600 Tony=2C I have a 2 tank firestar 2. I have never liked the top draw system=2C I am NOT trying to say there is something wrong with it =2C or that any one shou ld change it=2C just that I personally don't like it. At my auto store I found an all metal tire valve that is made similar to a through bulkhead fitting. I removed the [guts] =2C made a gasket of silicone =2Ccut a hole in the bottom of each tank and mounted the valves. I connected the valves t ogether with tubing =2C and with a tee between them =2C then connected the tee to the facet pump [it is also is lower than the tanks]. The fuel level in both tanks stays the same and all but about a quart of fuel is usable=2C assuming I can keep the plane level. No on off valves in the entire sys. Once again =2Ctaking a page from John Hs book I'm not suggesting that t his is the way things should be done=2C only that this is how i did it. Abo ut 100 hrs on this sys. No problems. Frank Goodnight Firestar 2 Brownsville =2C TX On Jan 20=2C 2010=2C at 1:30 PM=2C Richard Girard wrote: Tony=2C I plumbed my fuel system with stock plastic tanks and top taps. The re is no balance line between the tanks so I run a selector valve. I have t he fuel gauge sender in the tank behind me since I cannot see it in flight. I run off the left tank first until it's down to a gallon or so=2C then sw itch to the right tank with the gauge. For what it's worth. Rick Girard On Wed=2C Jan 20=2C 2010 at 12:21 PM=2C albertakolbmk3 wrote: > Your opinions would be appreciated. The original owner had a valve to switch between tanks I want to eliminate that. Also=2C with it set up like this do I still need to use the primer bu lb he has installed. I have remote chokes. Just trying to work on the KISS principal. Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66"=3B 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282505#282505 Attachments: http://forums.matronics.com//files/scan01202010_081733_medium_153.bmp arget="_blank">http://www.matronics.com/Navigator?Kolb-List http://forums.matronics.com le=2C List Admin. ="_blank">http://www.matronics.com/contribution href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics. com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/con tribution _________________________________________________________________ Your E-mail and More On-the-Go. Get Windows Live Hotmail Free. ________________________________________________________________________________
Date: Jan 20, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Fuel system layout
At 06:51 PM 1/20/2010, frank.goodnight wrote: >Tony, >I have a 2 tank firestar 2. I have never liked the top draw system, I am >NOT trying to say there is something wrong with it , or that any one >should change it, just that I >personally don't like it. At my auto store I found an all metal tire >valve that is made similar to a through bulkhead fitting. I removed the >[guts] , made a gasket of silicone ,cut a hole... Only problem I see is the silicone gasket... mixing silicone with gasoline is bad news. -Dana -- "Naked" means you ain't got no clothes on; "nekkid" means you ain't got no clothes on - and are up to somethin'. ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: Fuel system layout
Date: Jan 20, 2010
Hi Mike , I don't have a moisture trap or drain. Have never had a water problem, apparently plastic tanks don't condense as much as metal tanks. I do keep the tanks full most of the time. I plan to make a sump with drain some time in the future.[ before the trip to MV this spring] Should have already done it , lazy & too much procrastination . When I do, I think I will tie in a loop of fuel line and bring it forward so it can be used as a sight gage. Too old and too fat to twist around and see how much fuel is left, I use a mirror but it is not the best sys. Don't know anything about the electric fuel gages , they may be a better option. FYI when I changed to the marine fuel tubing [alcohol resistant] I did trap the fuel & checked it , clean and dry. About 30 hrs ago. same small auto store fuel filter for about 100 hrs. Frank Goodnight Firestar 2 Brownsville , TX On Jan 20, 2010, at 6:42 PM, Mike Welch wrote: > Frank, > > I like the description of your fuel system. Your's sounds very > similar to mine. > > One minor difference between our systems is I have a petcock at > the lowest point of the tubing, to allow for a quick drain of > moisture in the fuel. > > You didn't mention that you can accomodate for moisture drainage. > Do you have a way to drain off any water/crud in your fuel system? > > Mike Welch > > From: frank.goodnight(at)att.net > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: Fuel system layout > Date: Wed, 20 Jan 2010 17:51:57 -0600 > > Tony, > I have a 2 tank firestar 2. I have never liked the top draw system, > I am NOT trying to say there is something wrong with it , or that > any one should change it, just that I > personally don't like it. At my auto store I found an all metal > tire valve that is made similar to a through bulkhead fitting. I > removed the [guts] , made a gasket of silicone ,cut a hole > in the bottom of each tank and mounted the valves. I connected the > valves together with tubing , and with a tee between them , then > connected the tee to the facet pump [it is also is lower than > the tanks]. The fuel level in both tanks stays the same and all but > about a quart of fuel is usable, assuming I can keep the plane > level. No on off valves in the entire sys. > Once again ,taking a page from John Hs book I'm not suggesting > that this is the way things should be done, only that this is how i > did it. About 100 hrs on this sys. No problems. > Frank Goodnight > Firestar 2 > Brownsville , TX > > > On Jan 20, 2010, at 1:30 PM, Richard Girard wrote: > > Tony, I plumbed my fuel system with stock plastic tanks and top > taps. There is no balance line between the tanks so I run a selector > valve. I have the fuel gauge sender in the tank behind me since I > cannot see it in flight. I run off the left tank first until it's > down to a gallon or so, then switch to the right tank with the gauge. > For what it's worth. > > Rick Girard > > On Wed, Jan 20, 2010 at 12:21 PM, albertakolbmk3 > wrote: > > > > Your opinions would be appreciated. > > The original owner had a valve to switch between tanks I want to > eliminate that. Also, with it set up like this do I still need to > use the primer bulb he has installed. I have remote chokes. Just > trying to work on the KISS principal. > > Tony > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282505#282505 > > > Attachments: > > http://forums.matronics.com//files/scan01202010_081733_medium_153.bmp > > > ========== > arget="_blank">http://www.matronics.com/Navigator?Kolb-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > > > href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics.com/Navigator?Kolb-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/contribution > > > ttp://www.matronics.com/Navigator?Kolb-List > ronics.com > ww.matronics.com/contribution > > > Your E-mail and More On-the-Go. Ge09/direct/01/' target='_new'>Sign > up now. > > ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: Fuel system layout
Date: Jan 20, 2010
Dana, I thought silicone would be the way to go. But I don't pretend to know much about gasket material . What would you think is the best material to use. very simple and quick to change gaskets . I use auto pump gas 10 percent ethanol. I THANK you for your post. Hope everyone on the list cares enough to speak up if they see someone doing something they believe is unsafe, even if some people think they are being nosy, butting in , or think their way is the only way. I may not always take the advice that is offered---but I do always appreciate it----. Frank Goodnight Firestar2 Brownsville , TX On Jan 20, 2010, at 7:16 PM, Dana Hague wrote: > At 06:51 PM 1/20/2010, frank.goodnight wrote: >> Tony, >> I have a 2 tank firestar 2. I have never liked the top draw system, >> I am NOT trying to say there is something wrong with it , or that >> any one should change it, just that I >> personally don't like it. At my auto store I found an all metal >> tire valve that is made similar to a through bulkhead fitting. I >> removed the [guts] , made a gasket of silicone ,cut a hole... > > Only problem I see is the silicone gasket... mixing silicone with > gasoline is bad news. > > -Dana > > -- > "Naked" means you ain't got no clothes on; "nekkid" means you ain't > got no clothes on - and are up to somethin'. > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Fuel system layout
Date: Jan 20, 2010
Frank G/Gang: Understand you used silicone gasket material vs a tube of silicone seal? I haven't checked the compatibility of silicone material with gasoline. However, silicone hose connectors for diesel intercoolers is very popular and very expensive. I have them on the old Dodge Cummins. They seem to be compatible with diesel, motor oil, antifreeze, and a lot of heat. Would be a good idea to check it out to be sure. If you used silicone seal, that is a no no. I sealed a vented fuel cap on a Ken Brock seat tank in my FS, in 1987, with silicone seal. On a flight to Miami, FL, I lost the engine over Sebring, FL. Shot a landing in the high school foot ball stadium with no brakes. Found a few little balls of silicone seal in the inlet valve of the primer bulb. ;-( john h mkIII I thought silicone would be the way to go. Frank Goodnight ________________________________________________________________________________
Date: Jan 20, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Fuel system layout
At 08:27 PM 1/20/2010, frank.goodnight wrote: >I don't have a moisture trap or drain. Have never had a water problem, >apparently plastic tanks don't condense as much as metal tanks... That's what a friend of mine thought, until his engine quit on takeoff. A bunch of surgeries fixed him but his MKIII is still a crumpled mess. >I thought silicone would be the way to go. But I don't pretend to know >much about gasket material . What would you think is the best material to use Best material for gasoline is nitrile rubber (also known as Buna N). That's what standard O-rings are generally made of. -Dana -- "Naked" means you ain't got no clothes on; "nekkid" means you ain't got no clothes on - and are up to somethin'. ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Fuel system layout
Date: Jan 20, 2010
Frank G/Gang: Reference your anticipated fuel site gauge, which I have always used in my FS and mkIII. In order for it to work correctly, you must plumb it from the top of the tank to the lowest part of the tank, seperately from your other fuel lines. If you plumb it into the main fuel line, it will pull the level in the site gauge down when the engine is running and the fuel pump is pumping. You've probably already guessed how I know this. ;-) The site gauge is the most accurate/reliable/no maintenance sytem for monitoring fuel level. john h mkIII ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: Re: Fuel system layout
Date: Jan 20, 2010
John, I used silicone gasket material, not the tube stuff. Frank Goodnight Firestar 2 On Jan 20, 2010, at 8:03 PM, John Hauck wrote: > Frank G/Gang: > > Understand you used silicone gasket material vs a tube of silicone > seal? > > I haven't checked the compatibility of silicone material with > gasoline. However, silicone hose connectors for diesel intercoolers > is very popular and very expensive. I have them on the old Dodge > Cummins. They seem to be compatible with diesel, motor oil, > antifreeze, and a lot of heat. > > Would be a good idea to check it out to be sure. > > If you used silicone seal, that is a no no. I sealed a vented fuel > cap on a Ken Brock seat tank in my FS, in 1987, with silicone seal. > On a flight to Miami, FL, I lost the engine over Sebring, FL. Shot > a landing in the high school foot ball stadium with no brakes. > Found a few little balls of silicone seal in the inlet valve of the > primer bulb. ;-( > > john h > mkIII > > > I thought silicone would be the way to go. > > Frank Goodnight > > ________________________________________________________________________________
Subject: Re: Fuel system layout
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 20, 2010
Frank, There is a low point drain for each tank... the spring loaded push type like on the GA's. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282609#282609 ________________________________________________________________________________
From: whiskeyvictor36(at)aol.com
Date: Jan 20, 2010
Subject: Re: Best way to cut lexan
In a message dated 1/20/2010 5:15:40 A.M. Eastern Standard Time, cheriebraun(at)xplornet.com writes: What is the best way to cut lexan. Knife, bandsaw, jigsaw. Tony, In the past, I used a hacksaw blade, just the blade, wrapped in a rag and held in my hand. It took a long time to make the cut. Was hard to follow the line, left a rough edge and made a lot of dust/dirt. Now I cut it with my shears. The 12 inch size is a little hard to squeeze so if you have a larger size it would be easier. It's easy to follow the line, It cuts clean and needs very little sanding or smoothing. Test it on a small piece and you will be amazed at how well it cuts. Bill Varnes Original Kolb FireStar Audubon NJ Do Not Archive ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Fuel system layout
Date: Jan 20, 2010
>Don't know anything about the electric fuel gages =2C they may be a better option. >Frank Goodnight >Firestar 2 >Brownsville =2C TX Frank=2C It's hard to dispute John H.'s take on a clear tubing sight gauge. If it 's plumbed correctly=2C not a whole lot can go wrong. However=2C if you were inclined to want an electric fuel gauge=2C here's a couple of points. First=2C the electric gauge uses a tiny amount of electricity (a couple of milli-volts). It sends this electricity to a sending unit to measure the r esistance of the sending unit's float position=2C which is actually a varia ble resistor. This sending unit mounts to the top of the fuel tank=2C wit h the mechanism (float) hanging down inside the tank. As the float arm swings up or down=2C it slides the contact point of the resistor=2C giving a different resistance depending on the float position. If the resistance is high=2C it means your tank is full. If the resistan ce is low=2C you're getting low on fuel. The gauge is simply an ohm meter =2C but it gives it's reading in a scale that reads "1/4...1/2...3/4...full ". There are two popular "types" of fuel gauges. (Actually=2C I think I've seen some foreign odd-balls=2C but I'm not talking about those). There is the 10-180 ohm gauge/sending unit=2C and the 33-240 ohm gauge/se nding unit. They are NOT interchangeable=2C at least not with accurate fuel level readi ngs. The hook-up is fairly easy=2C and very straightforward. 5 wire hookup. 12v pos & neg. and dash lights. The other two wires go to the sending unit =2C and clip on the top of the sending unit with those little spade wire clamps. Most of the gauges you can buy at Pep Boys=2C Autozone=2C etc=2C have a r ange of tank depth they'll work in. Often 5" to 16" deep tank. Here is a very typical gauge/sending unit you'd find at an auto parts sto re. Note this is the 10-180 ohm style. http://cgi.ebay.com/ebaymotors/VDO-301104-Gauge-Cockpit-Fuel-Level-Empty-F ull-10-180_W0QQcmdZViewItemQQhashZitem4ced3601d5QQitemZ330397254101QQptZMot orsQ5fCarQ5fTruckQ5fPartsQ5fAccessories Like I said=2C if a guy were inclined to want an actual gauge=2C getting one of these universal type units is a simple solution. They're super easy to hook up=2C and aren't very expensive. BTW=2C you don't have to buy the gauge with the sending unit. But=2C yo u will definitely want to make sure you get the proper gauge and sending un it ohm ranges matched=2C if you buy them separately. Mike Welch _________________________________________________________________ Hotmail: Free=2C trusted and rich email service. ________________________________________________________________________________
Date: Jan 20, 2010
From: David Kulp <undoctor(at)ptd.net>
Subject: Re: Flying the lazy river on Youtube
Lucien, Just got to opening the list from the 15th. Thanks much for the link of John taking off and landing the other FlagFly in heavy wind. I admire his control. I've seen the video before and always wondered if there was a reason he cut the power and then poured it on again, or was he just playing. I'm going to bookmark the llink this time so I don't lose it. Now, if anyone has the link to Possums flying along a lazy southern (I think) river... Best, Dave Kulp FF 11DMK Speaking of the firefly, there is a vid on youtube of what looks to be the Kolb factory firefly flying at what I think is Sun-n-fun by (again I think) John H: http://www.youtube.com/watch?v=9SFhiQRlGwA It too has a nifty patriotic paint scheme. I've lost count of how many batrillion times I've watched this vid..... LS ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Flying the lazy river on Youtube
Date: Jan 20, 2010
I've seen the video before and always wondered if there > was a reason he cut the power and then poured it on again, or was he > just playing. > > Dave Kulp I was trying not to crash a brand new Fire Fly that did no belong to me. john h ________________________________________________________________________________
Subject: Re: Flying the lazy river on Youtube
From: "Ralph B" <ul15(at)juno.com>
Date: Jan 21, 2010
John, you sure had a handful with those wind conditions in a Firefly! You handled it well ... Ralph -------- Ralph B Original Firestar 447 N91493 E-AB 1000 hours 23 years flying it Kolbra 912UL N20386 2 years flying it 120 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282671#282671 ________________________________________________________________________________
Date: Jan 21, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Fuel system layout
At 09:11 PM 1/20/2010, John Hauck wrote: > >The site gauge is the most accurate/reliable/no maintenance sytem for >monitoring fuel level. I will be using a sight gauge for the new aluminum tank I'm putting in my UltraStar. Something I found on another list: If you use 5/16" instead of 14" ID tubing for the sight gauge, you can drop a "Piper fuel ball" into the tube. The floating red ball makes the fuel level a lot easier to see (the FAA requires the balls in type certificated planes with sight gauges). Univair seems to be the only supplier: <http://univairparts.com/shopping/product_info.php?products_id=10373> -Dana -- Sometimes you're the windshield, sometimes you're the bug. ________________________________________________________________________________
Subject: Re: Fuel system layout
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 21, 2010
Dana, I Like the ball idea. The reason I'm putting the sending units in is I find it very hard to read the fuel level in the tube. The ball would definitely help but only as a backup for me. I like to see everything on the panel and not have to crank my head around like a chicken to see my fuel level. Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282685#282685 ________________________________________________________________________________
Subject: Re: Best way to cut lexan
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 21, 2010
John, Tried the snips on an old piece and it does work quite well... I think that is the way I'm going. No mess is always good. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282687#282687 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Flying the lazy river on Youtube
Date: Jan 21, 2010
> John, you sure had a handful with those wind conditions in a Firefly! > > You handled it well ... > > Ralph Thanks, Ralph: Could not have done it without a good airplane. The ultralight strip at Lakeland is notorious for difficult wind. john h mkIII ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Fuel system layout
Date: Jan 21, 2010
Dana/Gang: Good idea. Wish I had one in my sight gauge. I'll keep that in mind when I get to the point I need to change out my tube. john h mkIII If you use 5/16" instead of 14" ID tubing for the sight gauge, you can drop a "Piper fuel ball" into the tube. -Dana ________________________________________________________________________________
Date: Jan 21, 2010
From: David Kulp <undoctor(at)ptd.net>
Subject: Re: Flying the lazy river on Youtube
Whoops... I didn't paste the reference post, so here it is. dK * * # *INDEX* <http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 10-01-20&Archive=Kolb#TOP_MESSAGE> * Back to Main INDEX* # *PREVIOUS* <http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 10-01-20&Archive=Kolb#MESSAGE32> * Skip to PREVIOUS Message* # *NEXT* <http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 10-01-20&Archive=Kolb#MESSAGE34> * Skip to NEXT Message* # *LIST* * Reply to LIST Regarding this Message* # *SENDER* * Reply to SENDER Regarding this Message* * * *From: * */"John Hauck" <jhauck(at)elmore.rr.com >/* *Subject: * /*_Re: Flying the lazy river on Youtube_*/ * I've seen the video before and always wondered if there > was a reason he cut the power and then poured it on again, or was he > just playing. > > Dave Kulp I was trying not to crash a brand new Fire Fly that did no belong to me. john h * ________________________________________________________________________________
From: "b young" <by0ung(at)brigham.net>
Subject: Best way to cut lexan
Date: Jan 21, 2010
What is the best way to cut lexan. Knife, bandsaw, jigsaw. I'm just about ready to to start cutting my new lexan... never done it before. Any advice would be appreciated. Tony I used a hand held grinder with an abrasive wheel, Boyd Young ________________________________________________________________________________
Subject: Re: Fuel system layout
Date: Jan 21, 2010
From: Ellery Batchelder Jr <elleryweld(at)AOL.COM>
frank I use a northstar fuel flow meter in My Kolbs this unit gives you fuel burn rate ,remaining fuel, alrms,all you have to be is fussy calibrating it and I think this is the best unit for my situation You can find them in the link below http://www.boatersmarinesupply.com/m7_view_item.html?m7:item=28843 Ellery Batchelder Jr. -----Original Message----- From: frank.goodnight <frank.goodnight(at)att.net> Sent: Wed, Jan 20, 2010 8:27 pm Subject: Re: Kolb-List: Fuel system layout Hi Mike , I don't have a moisture trap or drain. Have never had a water problem, app arently plastic tanks don't condense as much as metal tanks. I do keep the tanks full most of the time. I plan to make a sump with drain some time in the future.[ before the trip to MV this spring] Should have already done it , lazy & too much procrastination . When I do, I think I will tie in a loop of fuel line and bring it forward so it can be used as a sig ht gage. Too old and too fat to twist around and see how much fuel is left , I use a mirror but it is not the best sys. Don't know anything about the electric fuel gages , they may be a better option. FYI when I changed to the marine fuel tubing [alcohol resistant] I did trap the fuel & checked it , clean and dry. About 30 hrs ago. same small auto store fuel filter for about 100 hrs. Frank Goodnight Firestar 2 Brownsville , TX On Jan 20, 2010, at 6:42 PM, Mike Welch wrote: Frank, I like the description of your fuel system. Your's sounds very similar to mine. One minor difference between our systems is I have a petcock at the lowe st point of the tubing, to allow for a quick drain of moisture in the fuel . You didn't mention that you can accomodate for moisture drainage. Do yo u have a way to drain off any water/crud in your fuel system? Mike Welch From: frank.goodnight(at)att.net Subject: Re: Kolb-List: Fuel system layout Date: Wed, 20 Jan 2010 17:51:57 -0600 Tony, I have a 2 tank firestar 2. I have never liked the top draw system, I am NOT trying to say there is something wrong with it , or that any one shou ld change it, just that I personally don't like it. At my auto store I found an all metal tire valv e that is made similar to a through bulkhead fitting. I removed the [guts] , made a gasket of silicone ,cut a hole in the bottom of each tank and mounted the valves. I connected the valves together with tubing , and with a tee between them , then connected the tee to the facet pump [it is also is lower than the tanks]. The fuel level in both tanks stays the same and all but about a quart of fuel is usable, assuming I can keep the plane level. No on off valves in the entire sys. Once again ,taking a page from John Hs book I'm not suggesting that th is is the way things should be done, only that this is how i did it. About 100 hrs on this sys. No problems. Frank Goodnight Firestar 2 Brownsville , TX On Jan 20, 2010, at 1:30 PM, Richard Girard wrote: Tony, I plumbed my fuel system with stock plastic tanks and top taps. Ther e is no balance line between the tanks so I run a selector valve. I have the fuel gauge sender in the tank behind me since I cannot see it in flig ht. I run off the left tank first until it's down to a gallon or so, then switch to the right tank with the gauge. For what it's worth. Rick Girard On Wed, Jan 20, 2010 at 12:21 PM, albertakolbmk3 wrote: m> Your opinions would be appreciated. The original owner had a valve to switch between tanks I want to eliminate that. Also, with it set up like this do I still need to use the primer bu lb he has installed. I have remote chokes. Just trying to work on the KISS principal. Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282505#282505 Attachments: http://forums.matronics.com//files/scan01202010_081733_medium_153.bmp arget="_blank">http://www.matronics.com/Navigator?Kolb-List http://forums.matronics.com le, List Admin. ="_blank">http://www.matronics.com/contribution href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics .com/Navigator?Kolb-List ref="http://forums.matronics.com">http://forums.matronics.com ref="http://www.matronics.com/contribution">http://www.matronics.com/con tribution ttp://www.matronics.com/Navigator?Kolb-List onics.com w.matronics.com/contribution Your E-mail and More On-the-Go. Ge09/direct/01/' target='_new'>Sign up now. href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics .com/Navigator?Kolb-List ref="http://forums.matronics.com">http://forums.matronics.com ref="http://www.matronics.com/contribution">http://www.matronics.com/con tribution ======================== =========== -= - The Kolb-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?Kolb-List - -======================== ======================== =========== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== ======================== =========== -= - List Contribution Web Site - -= Thank you for your generous support! -= -Matt Dralle, List Admin. -= --> http://www.matronics.com/contribution -======================== ======================== =========== ________________________________________________________________________________
Subject: Re: Fuel system layout
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 21, 2010
Here's an even cheaper place to pick them up, http://www.boatersland.com/f210.html Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282838#282838 ________________________________________________________________________________
From: "Ted Cowan" <tc1917(at)bellsouth.net>
Subject: AD insurance
Date: Jan 22, 2010
It was mentioned the other day that the AOPA AD insurance was no good for experimental and home builts. I did some research and called the insurance company. We did a once over on the policy. On the back it states in the exclusions - experimental aircraft. But -- if you read if further or more deeply, you will find that is ONLY when it is not certified by the government. That means that once you fly off the restrictions and get the airworthiness certificate, it IS certified by the government. She assured me that they do and have honored this insurance in experimental homebuilts and all light sport classes of fixed wing. She just advised that until it has passed all restrictions and has a air.cert., it is not. I hope this clears it up. If you have questions, please give her a call. It is good, cheap extra insurance for us that lose our double indemnity coverage when we fly. Ted ________________________________________________________________________________
From: "Ted Cowan" <tc1917(at)bellsouth.net>
Subject: AD insurance
Date: Jan 22, 2010
I forgot to add, I also got in touch with AOPA and Zack from Member Services stated that the insurance DID NOT cover experimentals, etc. Soooo, go to the horses mouth, you know, the one that is going to pay you. I like the fact they cover arms and legs too. Our feet seem to be the first thing that hits the ground and not running either. ted ________________________________________________________________________________
Subject: Re: AD insurance
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 22, 2010
tc1917(at)bellsouth.net wrote: > I forgot to add, I also got in touch with AOPA and Zack from Member Services > stated that the insurance DID NOT cover experimentals, etc. Soooo, go to > the horses mouth, you know, the one that is going to pay you. I like the > fact they cover arms and legs too. Our feet seem to be the first thing that > hits the ground and not running either. ted For what it's worth, I have my insurance through Falcon, which I got through the EAA. Supposed to cover experimentals. No matter who you go with, you can be sure they'll figure out a way to wriggle out of their end of the bargain when something does happen, so in the end it probably doesn't matter much. I think of insurance as just a big fee that allows you to fly at airports that require ins. I don't seriously think they'd ever cover me in case of a problem, so I write off the airplane in my mind as part of my preflight checklist. Once I get my plane paid off I'm dropping it down to liability only.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282862#282862 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 22, 2010
> For what it's worth, I have my insurance through Falcon, which I got through the EAA. Supposed to cover experimentals. > > No matter who you go with, you can be sure they'll figure out a way to > wriggle out of their end of the bargain when something does happen, so in > the end it probably doesn't matter much. > > I think of insurance as just a big fee that allows you to fly at airports > that require ins. I don't seriously think they'd ever cover me in case of > a problem, so I write off the airplane in my mind as part of my preflight > checklist. > > Once I get my plane paid off I'm dropping it down to liability only.... > > LS Good Morning, Lucien/Gang: I think Ted C is talking about life insurance, but I could be wrong. Maybe AD in the subject line, indicates Accidental Death. I replaced my Avemco policy with Falcon Insurance when Avemco dropped experimentals some years ago. It does cover experiementals. I had a claim last year, after the rats decided to eat my airplane for lunch. They use the same adjuster, out of Atlanta, that AVEMCO uses. They were prompt to come look at the airplane and prompt to send me a check. On 1 July 2000, I wiped off the landing gear and damaged the left wing and aileron on the MKIII landing on a rough field at Rocky Mountain Lodge, Muncho Lake, BC. AVEMCO paid for transporting me and my airplane 3,762 miles to Titus, Alabama, and all repairs. I worked with an adjuster out of Vancouver, BC. He was great. Insurance companies are not in business to pay, and they will check your paperwork to insure you have a current ticket (BFR), medical, annual inspection, etc. If you and the airplane are current, they'll pay. If you owe money on your airplane, the finance institution will require hull insurance only to cover their loan. An airport would not be interested in hull, but liability insurance only. Liability is cheap compared to hull insurance. One of the great benefits of Falcon Insurance is their coverage any where in the North American Continent. My first two flights to Alaska with Avemco Insurance I had to buy supplemental insurance to cover my airplane north of the Arctic Circle. It was very expensive. It would cost a small fortune to recover an aircraft off the North Slope or out of the Brooks Mountains, get it back to Fairbanks to repair, or ship back to Alabama for me to repair. I could not afford that without insurance. Same here in the Lower 48, but not quite as drastic as Northern Canada or Alaska. If I could afford to write off my airplane, I would not have insurance. Unfortunately, I can't afford to do that. john h mkIII Titus, AL ________________________________________________________________________________
Subject: Re: Best way to cut lexan
From: "racerjerry" <gki(at)suffolk.lib.ny.us>
Date: Jan 22, 2010
CUTTING PLEXIGLASS or LEXAN Tin snips work OK. Cutoff wheels work but are slow. A bandsaw with a fine tooth blade works well and gets the job done quickly. Jigsaws sometimes cause trouble on the reverse stroke - not recommended. Sand all edges smooth when you are done. Use oversize holes in the plastic for rivets or screws to avoid cracks due to expansion of the plastic. Try to mount (rivets/screws) the plastic slightly on the loose side so it can give. -------- Jerry King Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282895#282895 ________________________________________________________________________________
Subject: Re: Best way to cut lexan
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 22, 2010
Jerry, Thanks for the tips. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282896#282896 ________________________________________________________________________________
Subject: Re: AD insurance
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 22, 2010
I've not had the same good experiences others have reported having with the insurance industry in the past, despite having kept my side of the street squeaky clean. Can't remember the last time an ins. co. honored their side of any agreement with me off hand. But then again, I just have bad karma generally among thieves and crooks. They can see me coming miles away. A cross I have to bear in our insurance-laden society I suppose. Good point about the hull - on my plane the hull is almost 3/4 of the total cost, tho that's because I'm currently still carrying hull for the full purchase price of about 3 years ago. I may drop it down to the remaining debt amount next year when the drop in the rates is substantial enough. Liability is usually pretty cheap, on the order of car insurance, and is generally all the airports require. LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282900#282900 ________________________________________________________________________________
Subject: Re: Fuel system layout
Date: Jan 22, 2010
From: "Kirby, Dennis Civ USAF AFMC AFNWC/EN" <Dennis.Kirby(at)kirtland.af.mil>
<< I thought silicone would be the way to go. But I don't pretend to know much about gasket material. What would you think is the best material to use. >> Permatex makes a product specifically designed for fuel fittings - it's a white goop. Smells a little like tangerines. Available at any auto parts store. It's 100 percent fuel-proof, and seals any/all threaded fuel fittings on your fuel system. I used this stuff several years ago to secure the Curtis drain valve and the brass fuel nipples that thread into my homemade PVC gascolator. Never had a leak. Dennis Kirby Mark-3, 912ul Sandia Park, NM ________________________________________________________________________________
From: "mark.shimei" <mark.shimei(at)gmail.com>
Subject: Re: How often do you rebuild your Mikuni Fuel pump?
Date: Jan 22, 2010
I had one in a Phantom for 7 years...260 hrs never touched it...but that should not be a benchmark for your re-build time. Mark...Ultrastar with 60hrs and counting I am thinking a rebuild every other year is overkill. Any > thoughts before I order a rebuild kit? Thanks in advance. Lanny Lanny/Gang: I guess you could stretch it to three years if two years is an overkill. Let us know if you have a fuel pump failure between two and three years. ;-) john h mkIII ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 22, 2010
> But then again, I just have bad karma generally among thieves and crooks. They can see me coming miles away. A cross I have to bear in our insurance-laden society I suppose. > > LS Aviation insurance companies have not come across as "thieves and crooks" to me. If I keep up my end of the bargain, they give me the service I pay for. One advantage of aviation hull insurance over, automobile collision and comprehensive insurance is total payoff. Aviation insurance companies do not depreciate value. If I insure my 18 year old mkIII for 40,000.00, that is what they will pay if I total it, no matter. With a 20,000.00 engine and a 20,000.00 airframe and equipment, I am not wealthy enough to write off that kind of loss. I'll stick to hull insurance. I do think it foolish to fly into public airports, or private airports, around very expensive aircraft, equipment, and people, without having liability insurance. If I knocked the position light off the wing tip of a Cessna Citation, I'd be in debt forever. john h mkIII- Going flying!!! ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: AD insurance
Date: Jan 22, 2010
John/All Another perspective. I don't carry insurance on my airplane. I have been told the cost of hull insurance is app. 10% of the cost of your airplane per year. A experimental might be more. Last year I asked Avemco for a quote on liability insurance. When they found out I had a VW on my plane that I installed (not professionally installed) they walked away. They wouldn't even give me a quote. But they did give me a hat. I have been flying my plane for ten years so I can total my plane and it will cost me less to replace than pay for the insurance. You talk about the monumental cost of recovering your plane from the north slope of Alaska... Insurance companies don't like to pay more than they have to. They will figure the appraised value of your plane minus your deductable and IF you haven't violated any rules or laws might just write you a check. Liability insurance is a concern but if I'm dead are they really going to go after my (hopefully grieving) 60 year old widow??? Also my pockets aren't deep enough to interest a money grubbing lawyer. Rick Neilsen Redrive VW Powered MKIIIC ----- Original Message ----- From: "John Hauck" <jhauck(at)elmore.rr.com> Sent: Friday, January 22, 2010 10:30 AM Subject: Re: Kolb-List: Re: AD insurance > > > > For what it's worth, I have my insurance through Falcon, which I got > through the EAA. Supposed to cover experimentals. >> >> No matter who you go with, you can be sure they'll figure out a way to >> wriggle out of their end of the bargain when something does happen, so in >> the end it probably doesn't matter much. >> >> I think of insurance as just a big fee that allows you to fly at airports >> that require ins. I don't seriously think they'd ever cover me in case of >> a problem, so I write off the airplane in my mind as part of my preflight >> checklist. >> >> Once I get my plane paid off I'm dropping it down to liability only.... >> >> LS > > > Good Morning, Lucien/Gang: > > I think Ted C is talking about life insurance, but I could be wrong. > Maybe AD in the subject line, indicates Accidental Death. > > I replaced my Avemco policy with Falcon Insurance when Avemco dropped > experimentals some years ago. It does cover experiementals. I had a > claim last year, after the rats decided to eat my airplane for lunch. > They use the same adjuster, out of Atlanta, that AVEMCO uses. They were > prompt to come look at the airplane and prompt to send me a check. > > On 1 July 2000, I wiped off the landing gear and damaged the left wing and > aileron on the MKIII landing on a rough field at Rocky Mountain Lodge, > Muncho Lake, BC. AVEMCO paid for transporting me and my airplane 3,762 > miles to Titus, Alabama, and all repairs. I worked with an adjuster out > of Vancouver, BC. He was great. > > Insurance companies are not in business to pay, and they will check your > paperwork to insure you have a current ticket (BFR), medical, annual > inspection, etc. If you and the airplane are current, they'll pay. > > If you owe money on your airplane, the finance institution will require > hull insurance only to cover their loan. An airport would not be > interested in hull, but liability insurance only. Liability is cheap > compared to hull insurance. > > One of the great benefits of Falcon Insurance is their coverage any where > in the North American Continent. My first two flights to Alaska with > Avemco Insurance I had to buy supplemental insurance to cover my airplane > north of the Arctic Circle. It was very expensive. It would cost a small > fortune to recover an aircraft off the North Slope or out of the Brooks > Mountains, get it back to Fairbanks to repair, or ship back to Alabama for > me to repair. I could not afford that without insurance. Same here in > the Lower 48, but not quite as drastic as Northern Canada or Alaska. > > If I could afford to write off my airplane, I would not have insurance. > Unfortunately, I can't afford to do that. > > john h > mkIII > Titus, AL > > > ________________________________________________________________________________
From: daquanut(at)aol.com
Date: Jan 22, 2010
Subject: Re: Brolga ultraprop
List: Anyone have any first hand experience with the newer blades that ultraprop is offering for ultra-lights? It sounds like they are built something like powerfin. The info I read said they were made with carbon fiber over a foam core. If they dont flex too much they might be a suitable prop for a Firefly. Ed Diebel FF# 62 ( 140 hrs) ________________________________________________________________________________
Subject: Re: AD insurance
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 22, 2010
NeilsenRM(at)comcast.net wrote: > John/All > > Another perspective. I don't carry insurance on my airplane. I have been > told the cost of hull insurance is app. 10% of the cost of your airplane per > year. A experimental might be more. Last year I asked Avemco for a quote on > liability insurance. When they found out I had a VW on my plane that I > installed (not professionally installed) they walked away. They wouldn't > even give me a quote. But they did give me a hat. > > I have been flying my plane for ten years so I can total my plane and it > will cost me less to replace than pay for the insurance. You talk about the > monumental cost of recovering your plane from the north slope of Alaska... > Insurance companies don't like to pay more than they have to. They will > figure the appraised value of your plane minus your deductable and IF you > haven't violated any rules or laws might just write you a check. > > Liability insurance is a concern but if I'm dead are they really going to go > after my (hopefully grieving) 60 year old widow??? Also my pockets aren't > deep enough to interest a money grubbing lawyer. > > Rick Neilsen > Redrive VW Powered MKIIIC > > --- That's actually not unusual (that they turned you down for having the VW conversion). The ins. co. wants someone involved that's worth enough to go after via lawsuit if they decide to try to recover a loss. That's why they don't like "one-off's", like a custom auto-engine conversion or something along those lines, no matter how well done or reliable it might end up being.. There's no one left to sue at the end of the day - it's pretty much just you and you're broke because of having spent all your money on the plane. But even something like a PSRU made by some (sue-able) company somewhere can satisfy the underwriter in many cases, even if the rest of the engine is completely custom-done for instance. You may get a higher rate but they'll still sometimes write you a policy. In any case, you have to weigh the likelihood of getting screwed by the insurance co. against the protections you would have if they did decide to honor their end of the agreement. There's not much you can do legally if they do screw you, but there's a lot you can do to help insure they won't. I.e., stay relentlessly current, meticulous about the logbooks and maint. etc. I don't so much as turn a wrench without putting it in my logbooks. Liability is worth it, I agree, if you fly into/out of a lot of airports. It's good to not hit anything in the first place, but there's always that potential for disaster.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282970#282970 ________________________________________________________________________________
Date: Jan 22, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: AD insurance
At 12:46 PM 1/22/2010, John Hauck wrote: >Aviation insurance companies have not come across as "thieves and crooks" >to me. If I keep up my end of the bargain, they give me the service I pay for. Same here. Really it's just legalized gambling... you're betting you're going to have an accident, they're betting you won't... and as always, the odds favor the house. >One advantage of aviation hull insurance over, automobile collision and >comprehensive insurance is total payoff. Aviation insurance companies do >not depreciate value. If I insure my 18 year old mkIII for 40,000.00, >that is what they will pay if I total it, no matter. That's because planes don't depreciate significantly, if at all. >With a 20,000.00 engine and a 20,000.00 airframe and equipment, I am not >wealthy enough to write off that kind of loss. I'll stick to hull insurance. With a $2500 airplane, including engine and "equipment", I'm not wealthy enough to _pay_ for hull insurance. >I do think it foolish to fly into public airports, or private airports, >around very expensive aircraft, equipment, and people, without having >liability insurance. If I knocked the position light off the wing tip of >a Cessna Citation, I'd be in debt forever. Which is why I have liability insurance... and would even if my airport didn't require it. -Dana -- "If yew ain't livin' on th' edge, yer takin' up too much room!" ________________________________________________________________________________
Date: Jan 22, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Brolga ultraprop
At 02:17 PM 1/22/2010, daquanut(at)aol.com wrote: > > Anyone have any first hand experience with the newer blades that > ultraprop is offering for ultra-lights? It sounds like they are built > something like powerfin. The info I read said they were made with carbon > fiber over a foam core. If they dont flex too much they might be a > suitable prop for a Firefly. After seeing a Powerfin explode due to damage from gravel kicked up by a MKIII's tires, I'll stick to wood or solid composites like Warp Drive on any pusher aircaft. I don't know what the new blades look like, but people I know who have tried Ultraprops have found them to be notoriously poor performers compared to other props. Also they're hard to adjust as you have to get new pitch blocks for each change. -Dana -- "If yew ain't livin' on th' edge, yer takin' up too much room!" ________________________________________________________________________________
Subject: Re: Brolga ultraprop
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 22, 2010
[quote="Dana"] > After seeing a Powerfin explode due to damage from gravel kicked up by a MKIII's tires, I'll stick to wood or solid composites like Warp Drive on any pusher aircaft. > For what it's worth, Powerfin changed the design of their blades slightly a while back. I used to have one of the old ones and currently have two of the new ones. The newer blades are slightly heavier and seem to be constructed differently. The older model really was a lightweight thing, but the new ones strike me as stronger overall. There's no stronger pusher you can buy for the 912 than an F model powerfin, but it doesn't have the speed range of the Warp Drive taper tip. > > I don't know what the new blades look like, but people I know who have tried Ultraprops have found them to be notoriously poor performers compared to other props. Also they're hard to adjust as you have to get new pitch blocks for each change. > Flew an ultraprop on my quicksilver for about 70 hours when I first bought it. The blades were so floppy they would thwap up against the tail mount tubes when I was starting the engine (Rotax 503). All that time I thought the engine was detonating as it cranked up - it was hard to tell what the noise was while pulling the rope standing in front of the plane. Wasn't until one of the locals told me "hey, you know your prop blades are whacking up against your tail mounts...".... Performance was somewhere between horrible and terrible. When I rebuilt the plane about a year after I bought it, I replaced the ultraprop with a 2-blade woody. The difference in performance was astounding. An awful prop all around, tho I must say still very durable..... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282980#282980 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Brolga ultraprop
Date: Jan 22, 2010
> There's no stronger pusher you can buy for the 912 than an F model powerfin, but it doesn't have the speed range of the Warp Drive taper tip. > > Flew an ultraprop on my quicksilver for about 70 hours when I first bought it. The blades were so floppy they would thwap up against the tail mount tubes when I was starting the engine (Rotax 503). All that time I thought the engine was detonating as it cranked up - it was hard to tell what the noise was while pulling the rope standing in front of the plane. Wasn't until one of the locals told me "hey, you know your prop blades are whacking up against your tail mounts...".... > > LS Lucien/Gang: How did you determine the F Model Powerfin was the strongest? Is there a cut away diagram of the Powerfin construction available on line? Since I don't fly very far without a prop, I chose the Warp Drive for all my flights since 1993. I don't follow roads, so I have to have a prop I can depend on to get me there and get me home. My buddy John W flew with a Warp Drive for the same reasons. 70 hours is a long time to beat up the airframe with prop blades. I would think the blade strikes would leave telltale marks on the aluminum tubes. You are lucky. I had a blade strike on my mkIII with a 70" inch tapered Warp Drive blade on startup with my new 912ULS. The blades got the back side of the leading edge tube and inboard rib tubes of the left flap. This was a few days prior to take off for Alaska in 2000. Went from a 2" to a 4" prop extention. No more problems. This was an early 912ULS without high torque starter and slip clutch. I put over 800 hours on that engine before Rotax came out with the starter/slip clutch offer. That made my 912ULS start like a baby. $600.00 well spent. john h mkIII ________________________________________________________________________________
Subject: Re: Brolga ultraprop
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 22, 2010
John Hauck wrote: > > > Lucien/Gang: > > How did you determine the F Model Powerfin was the strongest? > I meant strongest in terms of thrust, not strength of the prop itself (this is evident by climb rate, which is the highest with my powerfin at Vy and 5300 rpm than any other prop I've tried on the plane). As for durability, If I were doing lots of soft/rough field ops I'd probably not feel quite as good about the powerfin as I do now. Very stiff and powerful blades, but they're not as durable as the Warp Drive no matter how you slice it. I still have mine and would probably mount it and put up with the harmonic if I were planning on any rough or dirty fields. At my altitude, tho, the more climb the better and the powerfin has the slight edge here. > > 70 hours is a long time to beat up the airframe with prop blades. I would > think the blade strikes would leave telltale marks on the aluminum tubes. > > You are lucky. > You're telling me. That was back in the bad old days when I was first starting out and didn't know a whole lot about what I was doing. I'm glad I survived those early years, I've learnt a lot since then. I didn't even notice the marks at the time. When I tore the plane down later for its rebuild, you could see the indentations in the ends of the tail mount tubes. Tough prop tho. LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=282998#282998 ________________________________________________________________________________
Date: Jan 22, 2010
From: Jon LaVasseur <firestar503(at)yahoo.com>
Subject: Re: AD insurance
I hope this won't sound like an insurance commercial but I have had first hand experience with Old Republic through the Travers Agency. Both the agency and the carrier treated me fairly. An adjuster was on the scene of the accident within a couple of days and the carrier paid for a second opinion of the damage as well as storage until the claim was settled for the full amount of the hull insurance. They refunded my premium, dated to the accident and now are writing my replacement plane at a fair price. As for liability insurance, it is a must. Accidents do happen. I saw the day after of a Kolb Firestar that got away from the pilot on a ramp and hit a Cessna in the baggage door. Itbuckled the Cessna fuselage. You might be able topay fordamage to your aircraft but try paying for someones certified Cessna or Cirrus. Jon L. Minnesota ________________________________________________________________________________
Subject: Re: AD insurance
From: robert bean <slyck(at)frontiernet.net>
Date: Jan 23, 2010
Some common sense is good insurance too. I rarely fly to large gatherings at paved airports but when I do, the guy waving me over to park on the ramp next to big expensive airplanes gets ignored. With puny brakes and no differential action I shut down and hand push to a good spot. My preference is to taxi over to a grassy spot and park. This also reduces the chances of some other guy whacking you. BB On 22, Jan 2010, at 5:45 PM, lucien wrote: > > > NeilsenRM(at)comcast.net wrote: >> John/All >> >> Another perspective. I don't carry insurance on my airplane. I have been >> told the cost of hull insurance is app. 10% of the cost of your airplane per >> year. A experimental might be more. Last year I asked Avemco for a quote on >> liability insurance. When they found out I had a VW on my plane that I >> installed (not professionally installed) they walked away. They wouldn't >> even give me a quote. But they did give me a hat. >> >> I have been flying my plane for ten years so I can total my plane and it >> will cost me less to replace than pay for the insurance. You talk about the >> monumental cost of recovering your plane from the north slope of Alaska... >> Insurance companies don't like to pay more than they have to. They will >> figure the appraised value of your plane minus your deductable and IF you >> haven't violated any rules or laws might just write you a check. >> >> Liability insurance is a concern but if I'm dead are they really going to go >> after my (hopefully grieving) 60 year old widow??? Also my pockets aren't >> deep enough to interest a money grubbing lawyer. >> >> Rick Neilsen >> Redrive VW Powered MKIIIC >> >> --- > > > That's actually not unusual (that they turned you down for having the VW conversion). The ins. co. wants someone involved that's worth enough to go after via lawsuit if they decide to try to recover a loss. > > That's why they don't like "one-off's", like a custom auto-engine conversion or something along those lines, no matter how well done or reliable it might end up being.. There's no one left to sue at the end of the day - it's pretty much just you and you're broke because of having spent all your money on the plane. > > But even something like a PSRU made by some (sue-able) company somewhere can satisfy the underwriter in many cases, even if the rest of the engine is completely custom-done for instance. You may get a higher rate but they'll still sometimes write you a policy. > > In any case, you have to weigh the likelihood of getting screwed by the insurance co. against the protections you would have if they did decide to honor their end of the agreement. There's not much you can do legally if they do screw you, but there's a lot you can do to help insure they won't. I.e., stay relentlessly current, meticulous about the logbooks and maint. etc. I don't so much as turn a wrench without putting it in my logbooks. > > Liability is worth it, I agree, if you fly into/out of a lot of airports. It's good to not hit anything in the first place, but there's always that potential for disaster.... > > LS > > -------- > LS > Titan II SS > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=282970#282970 > > > > > > > > > > ________________________________________________________________________________
Subject: Re: AD insurance
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 23, 2010
slyck(at)frontiernet.net wrote: > Some common sense is good insurance too. I rarely fly to large gatherings at paved airports but when I do, > the guy waving me over to park on the ramp next to big expensive airplanes gets ignored. With puny brakes and > no differential action I shut down and hand push to a good spot. My preference is to taxi over to a grassy spot > and park. This also reduces the chances of some other guy whacking you. > BB > Well it's probably obvious by now that I have a particular hatred of organized crime, particularly rackets like insurance and banks (I make my living having these guys as customers) so it's very hard for me to maintain objectivity about them. Particularly when people start talking about them as if they're actually benevolent, honorable enterprises who only have our best interests at heart. That's really when my hair starts to stand on end. So I'll sit on my hands on the issue for now. To be honest, when I get rich and famous I'm going to buy a plot of land out in the middle of nowhere and build my own insurance-free airport on it and will fly only to other places out in the middle of nowhere. I wouldn't be too bent out of shape if I never landed at another public airport again and all my flight ops were forever after into dirt/grass strips privately owned and far far away from anywhere. But yes, as long as I do have to fly into public places, I'll toe the line and maintain liability insurance. Accidents really do happen no matter how careful you are.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283074#283074 ________________________________________________________________________________
From: russ kinne <russkinne(at)mac.com>
Subject: insurance
Date: Jan 23, 2010
FWIW -- I had insurance with Avemco, for a Cessna. When I put it on floats they increased the premium by almost 60%. Not pleasant, but understandable. When I took it OFF floats they refused to lower the premium again. They said, "We know you'll put it back on floats, and we'll keep charging the higher premium". Goodbye Avemco. When queried, another company said they'd pay me $13,500 for a total loss. My year and model plane was then selling for about $50,000. Goodby, other company. Got insurance through the Antique A/C Assn, had an engine seize & did minor damage on landing. They did pay for that, but of course not cost of removal or a new engine. I have no arguments with this company. So some are good, some aren't; but they all will say, "Thanks for the premiums, goodbye" if you give them half a chance. Keep all paperwork current! (aka, CYA) I try not to fly anything anywhere without liability insurance, and try to read the policy when I rent. Russ K ________________________________________________________________________________
Date: Jan 23, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Re: AD insurance
> >I wouldn't be too bent out of shape if I never landed at another public airport again and all my flight ops were forever after into . > lucien, What makes you so sure that there aren't a few sharks, wolves, etc lying in wait at the "dirt/grass strips privately owned and far far away from anywhere"? Flying a ul has been an interesting experience. From my limited experience, airport managers vary from a few who want you to "get out of here" to most who bend over backwards to be helpful. Some are anxiety prone and see nothing but the liability of operating a business, and others are more open to service and the promotion of flying. They may not like you but they sure will sell you fuel and count your take off and landing in with the real planes when it comes time to report to the fed's. So far, I have been lucky in finding hangar space at public airports. At first things were a little dicey but when they found out that I kept out of the way, I was accepted, and other pilots who fly from the same airport drop by to check out the FireFly. One of the reasons for hangaring at a public airport is so that I can talk to others who like to fly. Then there are a few who turn their back but they have been, in most cases, pilots who are passing through. Having a heat wave. Supposed to get over 50 degrees F today. Warm enough to work on the FireFly. Jack B. Hart FF004 Winchester, IN ________________________________________________________________________________
Subject: Re: AD insurance
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 23, 2010
jbhart(at)onlyinternet.ne wrote: > > lucien, > > What makes you so sure that there aren't a few sharks, wolves, etc lying in > wait at the "dirt/grass strips privately owned and far far away from > anywhere"? > > Flying a ul has been an interesting experience. From my limited experience, > airport managers vary from a few who want you to "get out of here" to most > who bend over backwards to be helpful. Some are anxiety prone and see > nothing but the liability of operating a business, and others are more open > to service and the promotion of flying. They may not like you but they sure > will sell you fuel and count your take off and landing in with the real > planes when it comes time to report to the fed's. So far, I have been lucky > in finding hangar space at public airports. At first things were a little > dicey but when they found out that I kept out of the way, I was accepted, > and other pilots who fly from the same airport drop by to check out the > FireFly. One of the reasons for hangaring at a public airport is so that I > can talk to others who like to fly. Then there are a few who turn their > back but they have been, in most cases, pilots who are passing through. > > Having a heat wave. Supposed to get over 50 degrees F today. Warm enough > to work on the FireFly. > > Jack B. Hart FF004 > Winchester, IN Hi Jack, Well you know the old saying: Life's a bed of roses, you just have to watch out for the pricks. Now, there's always a risk of running into a prick, but the chances of that go down when there aren't so many roses around..... All that said, I've generally had overall good experiences at public airports as I have for the last 8 or so years or so. That's generally because I try to prep myself on the rules, obey the rules and get any conflicts that may arise dealt with as soon as practicable. If someone complains, I go right to their office and get to work on what we need to do about it. I had my FSII here at KSAF for about a year until I regrettably had to sell it. I never got even one complaint and everyone loved watching me fly the plane around the airport. One time the tower asked me to call them after I'd made a mistake and, as usual, it was my fault and I corrected the error after that when I was given the same instructions subsequently. And the controller added "and finally I just want to say I'm absolutely enthralled with your airplane". With hangaring and some of the GA and big iron pilots, tho, my results have been mixed, especially when I was flying ultralights. The two main problems with hangaring are exploitative raising of rents and closing of hangars. With other planes/pilots, the perception of ultralights as cowboys that make trouble even if you're neither a cowboy or a trouble-maker. Goes back to that "prick" thing I mentioned earlier. Looking back on my flying, I still rank ultralighting as my most magical flying experiences. Flying my quicksilver off a farm was really the pinnacle privilege of my entire flying career and I've wanted to try that again since. There's just something about blasting off out of a field somewhere that you just don't quite capture when it's a big airport. We got about another month left in the flying season here before we get shut down by the wind and then convective activity. After that it'll be little windows here and there assuming I can get up early enough in the morning. Got a massive low pressure system over us this weekend which I think has put the Kaibash on flying until next weekend.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283093#283093 ________________________________________________________________________________
Date: Jan 23, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: Ultrastar liability Insurance
At 11:27 AM 1/23/2010, David Kulp wrote: >Dana, > >Do you have lliability insurance on your US or on yourself? Having apts, >etc., I have an umbrella liability policy on myself which reduces the cost >of the coverage on my rentals and vehicles, but I'm not sure it would >cover any damage if I landed on someone's barn roof. If you have it on >the US, who's the carrier?? I had Falcon and others check for ins. and >they couldn't come up with a carrier since I don't have an N >number. Perhaps they were only looking for hull ins. Dave, I have liability on the US through USUA / First Flight. I don't have an umbrella policy; AFAIK those are always "secondary" policies and don't cover anything that doesn't have a primary policy first. They don't care about an N-number but they do require that the pilot have some sort of qualification (an old USUA instructor signoff or FAA certificate). -Dana -- Software isn't released, it's allowed to escape. ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: re: AD insurance
Date: Jan 23, 2010
Me too. I have visited Bob's airstrip. It is beautiful. Never landed on it with my airplane, but spent the night on it in the 5th wheel. It was so dark I could not see my hand in front of my face. Bob's strip and hanger are a lot like mine, with the exception his is longer and has better approaches. My airstrip does not belong to me, but close friends. I have been flying out of it for more than 25 years now, all 750 feet of it, with one easy way in and out. The other way is not bad, but not as easy as the other. I get lazy and land the easy way now. When I was younger and dumber, I landed both ways. If I did that now, it would soon become normal and not at all difficult. I have two hangers with 150.00 invested in both, not counting labor. I have never paid a penny's rent, but I do help with some of the chores around the farm, when needed. I also keep 8 antique tractors in barns and sheds at the farm. Best of both worlds. I was rotary wing rated, but not fixed wing rated, when I took off in my untested Ultrastar, out of that cow pasture, July 1984. After my second flight, two weeks later, I was fixed wing rated. In 1990, I got my private ticket with 1,200+ ultralight flight hours and 20 hours in a Cessna 152. I may have 30 hours in GA fixed wing, the rest are in Kolbs, with the exception of a couple hours in Bert Howland's Honey Bee in 1989, and an hour in Bruce Chestnut's Aeronca Champ a few years ago. Yea...and I did fly the Kolb Sport out of Chesnut Knolls for an hour. I have test flown my three Kolbs out of Gantt International Airport (my grass strip). I have pretty much free run of hay fields up here in my neck of the woods. Never had a problem with any neighbor and my airplane all these years, even when I cut a 7,600 VAC power line at supper time in 1985. I didn't get hurt but my airplane was totaled and a lot of folks had a late supper. I was afraid my flying days were over because I had no money to pay Alabama Power Co to replace the line and three each three phase transformers I burned out, not to mention the money to rebuild my Ultrastar. Never got a letter from Alabama Power, and Brother Jim and I managed to rebuild the Ultrastar by pinching those pennies a little harder. Back then, I would never have thought my Kolbs would fly to the places they have flown, and will fly on a regular basis. I am grateful to be an American and have the opportunity to experience some very enjoyable years building and flying my Kolbs. john h mkIII - On a cold, gray, windy, dreary day at hauck's holler, alabama. I agree. especially nice if you own it and: BB ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: re: AD insurance
Date: Jan 23, 2010
Forgot to mention in my previous, the four photos were taken as I was preparing to take off for Point Barrow, Alaska. All the cows and calves came over to bid me farewell. The first of this year the gentleman that was leasing the farm loaded up his cows and went elsewhere. For the first time in many years, I have a cow pattie free airstrip. Unfortunately, the weather has been so poor I am not getting much flying done, with or without cow manure. I miss the old cows, little baby calves, and those high strung adolecents that jump around and kick up their heels when I would confront them with the mkIII. Spring will be here before we know it, and another young man has leased the hay fields and pastures to raise beef cattle. Like the old herds before them, they will soon learn and become accustomed to living in and around Gantt International Airport and that noisy little flying machine that tries to make them move off the airstrip so it can land. Those photos were taken about 24 June 2004. On that trip I was gone for 48 days, flew about 175 hours. I made landings at: 1 - Leadville, CO (highest airport in the North American Continent at 9,927 feet ASL) 2 - Barrow, AK (Northernmost village in the North American Continent) 3 - Dead Horse/Prudhoe Bay, AK (end of the Dalton Highway (Pipeline Haul Road)) 4 - Kaktovik (Barter Island), AK (northeasternmost village in Alaska) 5 - Homer, AK 6 - Seldovia, AK (about 15 miles across Kachemak Bay south of Homer) 7 - Valdez, AK 8 - McCarthy, AK 9 - Tuktoyaktuk, Northwest Territory, Canada (northernmost village in the North American Continent in Canada) 10- Inuvik, NWT, Canada (at the northern end of the Dempster Highway (gravel for over 500 miles) 80 miles south of Tuktoyaktuk) While in the Barrow, AK, area, I landed on the beach of the Arctic Ocean, 12 miles south of Barrow, at the location of the fatal crash of Wiley Post and Wil Rogers in 1935; departed the beach and flew north over the Arctic Ocean and 5 miles beyond Point Barrow, AK, the northernmost point of the North American Continent. Amazing what these little Kolb airplanes will do, one leg at a time. Point the nose to where you want to go and fly. Normally takes me 7 days at 8 flight hours a day to reach North Pole, AK, from Gantt IAP, AL. North Pole is about 20 miles south of Fairbanks. john h mkIII - The little bird flew approximately 14,000 statute miles during that 48 day flight. ________________________________________________________________________________
Subject: Re: AD insurance
From: "Ralph B" <ul15(at)juno.com>
Date: Jan 23, 2010
Here's what it looks like up here in the north country. These were taken on 1/13/10 in the Kolbra. Ralph Forest Lake airport, MN -------- Ralph B Original Firestar 447 N91493 E-AB 1000 hours 23 years flying it Kolbra 912UL N20386 2 years flying it 120 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283158#283158 Attachments: http://forums.matronics.com//files/final_approach_forest_lake_704.jpg http://forums.matronics.com//files/runway_forest_lake_787.jpg ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 23, 2010
> Here's what it looks like up here in the north country. These were taken on 1/13/10 in the Kolbra. > > Ralph > Forest Lake airport, MN Ralph/Gang: I landed there in 2000, but it didn'te look like that. Grass was lush and green. There was no one around. I kept heading north to Alaska. Enjoyed your photos. john h mkIII ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 23, 2010
>> Here's what it looks like up here in the north country. These were taken on 1/13/10 in the Kolbra. >> >> Ralph Forgot to ask how you are keeping your eng oil and CHT in the green in cold country? john h mkIII ________________________________________________________________________________
From: "frank.goodnight" <frank.goodnight(at)att.net>
Subject: tie downs
Date: Jan 24, 2010
Hi all, I realize that almost anything can be used to tie down a airplane, However I would like to find something light enough and compact enough to take with me , in an already over loaded overcrowded a/c, and good enough so that it will do the job in almost any situation. I seem to ask more questions than anyone else on the list . Thats because all this is new to me.Given enough time i hope I can answer questions as well as ask them. Anyone know a brand or type they would recommend?-- and where to buy them-- I hate to spend money on something and then find out that it was not what I really needed, then have to buy again. I had much rather pay a little more and get what I need the first time. I'm still gathering up --stuff-- to go A/C camping with , soon as the weather gets a little warmer ,Getting to be quite a pile. Frank Goodnight Firestar2 Brownsville , TX ________________________________________________________________________________
Subject: Speaking of electric fuel pumps...
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 24, 2010
... I need to post a correction to my previous comments (Thom will probably pop my wrist for this) in the hopes this will be helpful to others. In going through the installation manual, it turns out Rotax does recommend the use of an auxiliary electric pump contrary to what I thought (when you're wrong, you're wrong). this is in 14.2, "Operating limits" on the fuel system. They also list the limits on the fuel pressure, etc. that's required for the overall system. There's also a diagram for the fuel system, tho it looks like it now reflects the new ASTM setup on the new motors which has the fuel distribution block attached to the crossover tube on the carburettors. Another mistake I've been unknowingly making is using 1/4" ID line on the draw side of the pump. That fitting is a 5/16" - you'd have thought I'd have gotten a clue with how hard it was to push that 1/4" line onto it all this time ;). So you're actually supposed to use 5/16" line there. Strange but true. I'm going to go ahead and replace mine with 5/16" soon as I get some in. LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283220#283220 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: tie downs
Date: Jan 24, 2010
> However I would like to find something light enough and compact enough > to take with me , in an already over loaded overcrowded a/c, and good > enough so that it will do the job in almost any situation. > Frank Goodnight Frank G/Gang: I carry two sets of tie downs. One for dirt and softer conditions, and one set for rocky soil. For dirt I have titanium cork screw (doggy) tie downs. Kit comes with a cordura bag and a titanium rod to help twist the augers into the ground. Randy Simpson, Airtime Manufacturing, makes and sells them. He is the gentleman that flew with Arty Trost from Oregon to Lakeland last year. Arty may be able to provide contact info. For rocky conditions, which are predominant out West, I have some home made tie downs. We used 5/16" rebar, welded a chain loop on the side, just below the top so you wohn't beat up the loop with your hammer, and sharpened the bottom end. A small hatchet or hammer does a good job of driving them into rocky soil. I carry a small hatchet. Might come in handy for cutting firewood or killing bears. ;-) I use 3/8" braided rope. Many airports have rotten tie down ropes, or no ropes at all. If you land under extremely windy conditions, you won't be able to leave your airplane to search for ropes, unless you have someone hold the airplane for you. It is important to have enough rope to reach widely spaced tie downs at some airports. Gaining more scope, by placing tie downs further outboard and aft, provides additional holding capacity. If you want the dimension of my rebar tie down stakes let me know and I will go measure them. john h mkIII ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Speaking of electric fuel pumps...
Date: Jan 24, 2010
> ... I need to post a correction to my previous comments > > In going through the installation manual, it turns out Rotax does > recommend the use of an auxiliary electric pump contrary to what I thought > > Another mistake I've been unknowingly making is using 1/4" ID line on the > draw side of the pump. That fitting is a 5/16" > > I'm going to go ahead and replace mine with 5/16" soon as I get some in. > > LS Lucien/Gang: That's ok. Most of us have been using aux pumps in all kinds of aircraft for many years without experiencing pilot overload. ;-) We have beat this subject to death, over the years, on the Kolb List. Don't think it hurts anything though, because we have new folks come on board all the time, and they probably have not been subjected to this information. I've been using aux pumps since my Ultrastar days. I used two Mikuni pumps. The Cuyuna had two crankcase ports for that reason. The Pierberg fuel pump (used on Opel, Taunus, etc., automobiles for years) has always had a larger intake nipple than the outlet nipple. Won't hurt anything to use 5/16" fuel line on the intake side, however, I have always used 1/4" with success. My 912ULS is happy with the fuel provided by the engine driven pump, alone, sucking through a 1/4" line, at altitudes over 14,500 feet above sea level, for an hour and longer. That is good enough for me. This is backed up by nearly 3,000 912 hours operating with the same system. I am convinced it works well. I'd change my intake fuel line to 5/16", but it would require three new nipples and a lot of difficult work to access and replace. I don't bend like I used to. There are a lot of food Kolb builders and flyers on this List with many years and many hours of experience. We have learned a lot, over the years, about our little airplanes and engines. john h mkIII - Under tornado (not Titan) watch at hauck's holler, alabama. ________________________________________________________________________________
Subject: Re: tie downs
Date: Jan 24, 2010
From: zeprep251(at)aol.com
Frank, The Claw,a tie down system in a bag with a special hammer and ropes.8 lbs complete. G Aman -----Original Message----- From: frank.goodnight <frank.goodnight(at)att.net> Sent: Sun, Jan 24, 2010 10:46 am Subject: Kolb-List: tie downs t> Hi all, I realize that almost anything can be used to tie down a airplane, However I would like to find something light enough and compact enough to take wi th me , in an already over loaded overcrowded a/c, and good enough so tha t it will do the job in almost any situation. I seem to ask more questions than anyone else on the list . Thats because all this is new to me.Given enough time i hope I can answer questions as well as ask them. Anyone kn ow a brand or type they would recommend?--and where to buy them-- I hate to spend money on something and then find out that it was not what I really needed, then have to buy again. I had much rather pay a little mo re and get what I need the first time. I'm still gathering up --stuff-- to go A/C camping with , soon as the weather gets a little warmer ,Getting to be quite a pile. Frank Goodnight Firestar2 Brownsville , TX ======================== ============ ======================== ============ ======================== ============ ======================== ============ ________________________________________________________________________________
Date: Jan 24, 2010
From: David Kulp <undoctor(at)ptd.net>
Subject: Posted photos unavailable
John and other Kolbers, I got Ralph's photos OK listed as attachments at the bottom. I never get to see yours, though I'd like to. Can you post them as attachments? I get the entire list for the day early the following morning, if that helps. BTW, I'm curious if you have English blood. Your wry sense of humor makes me chuckle from time to time, as in your one sentence explanation about cutting power in the video which covered everything from responsibility for new borrowed aircraft to life itself. If you take notice, Pat's understatements are similar at times. It's interesting to me to observe the different regional personality traits of many posters from all areas of the globe. As an OTR trucker for decades, I've seen those regional differences in person, and to see a post from our friend in ME, I can readily visualize the Mainiacs I've worked with delivering ceramic tile to construction sites and warehouses up there. Lebanon County, out where Dennis S. lives is worlds different from Philly - and they're less than 100 miles apart. I'd sooner deliver 50 loads to Lancaster Co. or Lebanon area than 1 to Philly! Going back up to Maine, the natives there can be as hard-headed as we Pennsylvania Dutch, read: Deutch, can be. Delivered 48K of tile to a tile-setter somewhere N of Portland. His worker had the Labor Readys stack the tile 7 ctns high in the second floor of his barn. I brought up the weight issue with the man, but he was sure it was OK. As we counted the tile, the floor caved in. Poor guy lost his job. It's cool, rainy, unKolb friendly, and few are flying. Please forgive me for musing off-Kolb and onto Kolbers. There IS much more to this list than the technical info available, though it's seldom mentioned save for the rebuke of a few nasties now and then. I've gotten to meet some posters at Homer's place, and I've only seen an expansion and a sharper focus of the man behind the pen on the list. To get back to the machine and it's purpose, before I go flying again when the weather is cooperative, I have a gascolator I'm going to install, and I'm going to buy a Kuntzleman SC103 strobe. There are 3 very active airports within 20 miles of where I fly out of, and my "flying toothpick", as my friend Jim, who flies for Continental calls my FF, is very hard to see. I would greatly appreciate any tips and/or cautions from any who have done these installs. Location, wiring, mounting, whatever. Your experience certainly trumps my logic and common sense, which is pretty much the extent of my resources at this point. My seed and nursery catalogs are streaming in. Makes me anxious for the approaching season of planting and to flying; both very serious loves of mine! Best to all, Dave Kulp Bethlehem PA FireFly 11DMK * * *From: * */"John Hauck" <jhauck(at)elmore.rr.com >/* *Subject: * /*_Re: AD insurance_*/ * > Here's what it looks like up here in the north country. These were taken on 1/13/10 in the Kolbra. > > Ralph > Forest Lake airport, MN Ralph/Gang: I landed there in 2000, but it didn'te look like that. Grass was lush and green. There was no one around. I kept heading north to Alaska. Enjoyed your photos. john h mkIII * ________________________________________________________________________________
Subject: Re: AD insurance
From: "Ralph B" <ul15(at)juno.com>
Date: Jan 24, 2010
"John Hauck" > Forgot to ask how you are keeping your eng oil and CHT in the green in cold country? > john h > mkIII John, I bought some "residue-free" duct tape and taped off most of the coolant radiator (in front only) and half of the oil cooler all of the way around. If it's 20F or colder, I need to tape off all of the coolant radiator in front. I can easily remove layers of tape according to the temperature that day. On this particular day, the temp was 26F and I could have used a little more tape as the oil temps were in the 140's and 150's. I like to see them around 175F to 195F. Ralph -------- Ralph B Original Firestar 447 N91493 E-AB 1000 hours 23 years flying it Kolbra 912UL N20386 2 years flying it 120 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283256#283256 ________________________________________________________________________________
Subject: Re: tie downs
From: "Ralph B" <ul15(at)juno.com>
Date: Jan 24, 2010
The claw is good only for medium to hard soil conditions. If it's too soft, they can pull right out. This is why John Hauck carries two sets. I tried to use the doggie corkscrew tiedowns this past year at Oshkosh and they broke trying to screw them into the rock-hard ground. I didn't carry my claws because I thought I wouldn't need them. I rented two stakes from the red barn for $20. They worked during a storm, but I would have felt better with the claws. Live and learn ... Ralph -------- Ralph B Original Firestar 447 N91493 E-AB 1000 hours 23 years flying it Kolbra 912UL N20386 2 years flying it 120 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283258#283258 ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 24, 2010
> John, I bought some "residue-free" duct tape and taped off most of the coolant radiator (in front only) and half of the oil cooler all of the way around. If it's 20F or colder, I need to tape off all of the coolant radiator in front. I can easily remove layers of tape according to the temperature that day. On this particular day, the temp was 26F and I could have used a little more tape as the oil temps were in the 140's and 150's. I like to see them around 175F to 195F. > > Ralph Hard to keep a 912UL warm, they run much cooler than the 912ULS. With the new Titan Exhaust System, I was flying in 60F OAT with two wraps of 2" tape on each side radiator. I have the oil cooler piggy backed on the radiator. Basically, it the tape covers the area on each side that is outside the width of the oil cooler. I find 5,000 rpm is an ideal speed to operate both the UL and the ULS. Anything below that and you will have to build a fire under the engine to get the engine oil temp up to 190-210F to boil off condensation and contaminants. On my UL, I bypassed the oil cooler in the winter and temps would remain in the normal range at 5,000 rpm and faster. Do you have the official name of the residue free duct tape? Once the glue gets on the hot radiator, it is very difficult to remove. john h mkIII ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Posted photos unavailable
Date: Jan 24, 2010
Dave K/Gang: If you missed the photos on the Digest Mode, go to the Kolb BBS and scroll down. I just checked to see if they were available. I have already deleted the two posts I attached the photos to. http://forums.matronics.com/viewtopic.php?t=67646&sid=3da1f6dc1a4ec3f 658f1d3e9346bf932 One of the reasons I enjoy flying around the Lower 48, Canada, and Alaska, is being able to enjoy the different cultures in different geographical areas. Of note is the fact that there are some really great folks out there every where I go. Eye ball to eye ball contact is so much better than email on the internet. It is very difficult to write an email and please everyone, or keep from hurting their feelings, or not get you point across the way it was intended. Pays to have tough skin and drive on. Yes, I have a lot of different breeds in me. I am 100% mongrel. Of all the dog breeds and classifications, I think mongrel is the best. The best dogs I have had over the years were mongrels. As far as my feeble attempts at humor, I have been hanging around Patrick Ladd to long. ;-) john h mkIII ________________________________________________________________________________
Date: Jan 24, 2010
From: Herb <herbgh(at)nctc.com>
Subject: Re: AD insurance
________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 24, 2010
> I knew I was going to get a comment on this. I like to zero out my altimeter on the ground when I am flying locally because it's easier to see exactly how high I am (a carry over from my ultralight days). The actual field elevation at Forest Lake is 925'. > > Ralph Ralph/Gang: Yes, zero altitude at you home field is a carry over from UL training. Many UL trainers had no formal flight training or experience. They didn't know any better. They taught what they knew. This same attitude can be seen at the UL fields at Lakeland and Oshkosh. Zeroing the altimeter at your field elevation only works if you field is at sea level. It does not take long to learn to use the altimeter set at field elevation to fly. Then everything else works, like terrain height, antennas, smoke stacks, Talking to other pilots and control towers, etc. Another bad trait I observe in the UL area of aviation, and some experiemental and GA types, is not orienting the top of the map up as it is held. They attempt to fly with the map oriented to the ground. Same same orienting the moving map on the GPS. It takes a little bit of practice to get used to North Being UP. Makes cardinal directions much easier to work with instead of using up and down, left and right. john h mkIII ________________________________________________________________________________
Date: Jan 24, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: AD insurance
At 03:51 PM 1/24/2010, John Hauck wrote: >Yes, zero altitude at you home field is a carry over from UL >training. Many UL trainers had no formal flight training or experience... I always set to the field elevation... which, in my case, is sea level. Unless you fly in true flatlands, or never go anywhere, nothing else makes sense. >Another bad trait I observe in the UL area of aviation, and some >experiemental and GA types, is not orienting the top of the map up as it >is held. They attempt to fly with the map oriented to the ground. Same >same orienting the moving map on the GPS. It takes a little bit of >practice to get used to North Being UP. Makes cardinal directions much >easier to work with instead of using up and down, left and right. I don't know about that. When I learned to fly, even in a college flight school oriented to turning out airline pilots, I was taught to orient the map to the ground, not north up. Makes it easier to visualize terrain. Same for the GPS, though there's another reason there: on GPS screens that are taller than they are wide, you need (and get) a better view of where you're going than to to the sides. On my GPS, too, the cursor indicating where I am is displayed in the lower half of the screen, so it shows more of where I'm headed than where I've been. -Dana -- Diplomacy: Saying "nice doggy" until you find a rock. ________________________________________________________________________________
Date: Jan 24, 2010
From: Herb <herbgh(at)nctc.com>
Subject: Re: AD insurance
=======AVGMAIL-223A7870=======-- ________________________________________________________________________________
Subject: Re: AD insurance
From: robert bean <slyck(at)frontiernet.net>
Date: Jan 24, 2010
Herb is a man of few words.... heh heh On 24, Jan 2010, at 7:03 PM, Herb wrote: > =======AVGMAIL-223A7870=======-- > > ________________________________________________________________________________
Date: Jan 24, 2010
From: Herb <herbgh(at)nctc.com>
Subject: Herbs messages are blank...I communicate well with all other
lists...yahoo , private emails etc... Matt?? Do not archive...:-) ________________________________________________________________________________
Subject: Re: AD insurance
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 24, 2010
[quote="Dana"]At 03:51 PM 1/24/2010, John Hauck wrote: > Yes, zero altitude at you home field is a carry over from UL training. Many UL trainers had no formal flight training or experience... I always set to the field elevation... which, in my case, is sea level. Unless you fly in true flatlands, or never go anywhere, nothing else makes sense. > Another bad trait I observe in the UL area of aviation, and some experiemental and GA types, is not orienting the top of the map up as it is held. They attempt to fly with the map oriented to the ground. Same same orienting the moving map on the GPS. It takes a little bit of practice to get used to North Being UP. Makes cardinal directions much easier to work with instead of using up and down, left and right. I don't know about that. When I learned to fly, even in a college flight school oriented to turning out airline pilots, I was taught to orient the map to the ground, not north up. Makes it easier to visualize terrain. Same for the GPS, though there's another reason there: on GPS screens that are taller than they are wide, you need (and get) a better view of where you're going than to to the sides. On my GPS, too, the cursor indicating where I am is displayed in the lower half of the screen, so it shows more of where I'm headed than where I've been. -Dana -- Diplomacy: Saying "nice doggy" until you find a rock. > [b] I also orient the chart to match the ground, or at least I was taught that way. I remember the CFI showing me how the outlines of lakes and towns along with landmarks like a RR or a canyon could be used for this. Still seems the easiest method to me when navigating by pilotage primarily, which I've done on my last couple of trips. I always set the altimeter to the local altimeter setting. This is what the other guys are using so if it's off, everyone's off by the same amount and are flying at the same altitudes. If I can't get an altimeter which is rare, I set to the field elevation and reset as soon as I can pick up a nearby AWOS or ATIS. Around here, we're indicating 6500' MSL on up before we even leave the ground, so our actual AGL can take a little bit of math. Definitely a tax on my 6th grade edeyukation. I'm slowly getting used to it, tho. 10,000'MSL is just a kick around the patch.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283309#283309 ________________________________________________________________________________
From: russ kinne <russkinne(at)mac.com>
Subject: Re: AD insurance
Date: Jan 24, 2010
Still blank! On Jan 24, 2010, at 7:03 PM, Herb wrote: > =======AVGMAIL-223A7870=======-- > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: AD insurance
Date: Jan 24, 2010
----- Original Message ----- From: "lucien" <lstavenhagen(at)hotmail.com> Sent: Sunday, January 24, 2010 7:55 PM Subject: Kolb-List: Re: AD insurance > > [quote="Dana"]At 03:51 PM 1/24/2010, John Hauck wrote: > >> Yes, zero altitude at you home field is a carry over from UL training. >> Many UL trainers had no formal flight training or experience... > > I always set to the field elevation... which, in my case, is sea level. > Unless you fly in true flatlands, or never go anywhere, nothing else makes > sense. > > >> Another bad trait I observe in the UL area of aviation, and some >> experiemental and GA types, is not orienting the top of the map up as it >> is held. They attempt to fly with the map oriented to the ground. Same >> same orienting the moving map on the GPS. It takes a little bit of >> practice to get used to North Being UP. Makes cardinal directions much >> easier to work with instead of using up and down, left and right. > > I don't know about that. When I learned to fly, even in a college flight > school oriented to turning out airline pilots, I was taught to orient the > map to the ground, not north up. Makes it easier to visualize terrain. > Same for the GPS, though there's another reason there: on GPS screens > that are taller than they are wide, you need (and get) a better view of > where you're going than to to the sides. On my GPS, too, the cursor > indicating where I am is displayed in the lower half of the screen, so it > shows more of where I'm headed than where I've been. > > -Dana > -- > Diplomacy: Saying "nice doggy" until you find a rock. >> [b] > > > I also orient the chart to match the ground, or at least I was taught that > way. I remember the CFI showing me how the outlines of lakes and towns > along with landmarks like a RR or a canyon could be used for this. > > Still seems the easiest method to me when navigating by pilotage > primarily, which I've done on my last couple of trips. > > I always set the altimeter to the local altimeter setting. This is what > the other guys are using so if it's off, everyone's off by the same amount > and are flying at the same altitudes. If I can't get an altimeter which is > rare, I set to the field elevation and reset as soon as I can pick up a > nearby AWOS or ATIS. > > Around here, we're indicating 6500' MSL on up before we even leave the > ground, so our actual AGL can take a little bit of math. Definitely a tax > on my 6th grade edeyukation. I'm slowly getting used to it, tho. > 10,000'MSL is just a kick around the patch.... > > LS > > -------- > LS > Titan II SS > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=283309#283309 > > > ________________________________________________________________________________
Subject: Re: AD insurance
From: "Ralph B" <ul15(at)juno.com>
Date: Jan 24, 2010
John, here in the flatlands the land elevation doesn't vary much. Local flights are safer with the altimeter zeroed on the ground. It's not just a UL thing. All aerobatic pilots do the same thing no matter where they are performing. Ralph -------- Ralph B Original Firestar 447 N91493 E-AB 1000 hours 23 years flying it Kolbra 912UL N20386 2 years flying it 120 hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283322#283322 ________________________________________________________________________________
Subject: Re: Speaking of electric fuel pumps...
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 25, 2010
John Hauck wrote: > > Lucien/Gang: > > That's ok. Most of us have been using aux pumps in all kinds of aircraft > for many years without experiencing pilot overload. ;-) > > We have beat this subject to death, over the years, on the Kolb List. Don't > think it hurts anything though, because we have new folks come on board all > the time, and they probably have not been subjected to this information. > > I've been using aux pumps since my Ultrastar days. I used two Mikuni pumps. > The Cuyuna had two crankcase ports for that reason. > > The Pierberg fuel pump (used on Opel, Taunus, etc., automobiles for years) > has always had a larger intake nipple than the outlet nipple. Won't hurt > anything to use 5/16" fuel line on the intake side, however, I have always > used 1/4" with success. My 912ULS is happy with the fuel provided by the > engine driven pump, alone, sucking through a 1/4" line, at altitudes over > 14,500 feet above sea level, for an hour and longer. That is good enough > for me. This is backed up by nearly 3,000 912 hours operating with the same > system. I am convinced it works well. > > I'd change my intake fuel line to 5/16", but it would require three new > nipples and a lot of difficult work to access and replace. I don't bend > like I used to. > > There are a lot of food Kolb builders and flyers on this List with many > years and many hours of experience. We have learned a lot, over the years, > about our little airplanes and engines. > > john h > mkIII - Under tornado (not Titan) watch at hauck's holler, alabama. I'm slowly making my way through the 912 manuals, mostly we concentrate on the maintenance and operator's manualss but there's a surprising amount of good info in the installation manual that has to do with basic operation. Just going through that manual alone, I've found several things I've had to review how it's done on my plane already, i.e. how the carburettor vent lines were handled and now the 5/16" ID line on the vacuum side. I've also had no trouble with just 1/4" and changing it is a low priority item right now. But it was an interesting find for me, anyway. As for an electric pump, I do want to add a gascolator at some point. Again I havn't had any trouble but now that I run E10 almost exclusively I'd probably feel a little safer with a gascolator in the line eventually. At that point, I'll probably add a backup electric pump along with. LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283331#283331 ________________________________________________________________________________
Subject: Re: Speaking of electric fuel pumps...
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 25, 2010
Lucien, I'm glad you are not forgetting the installation manual because, as you said, there is much in there that is not (but should be) in the other manuals. If I were Rotax I'd combine them all into a single manual thereby eliminating the redundancy and making sure anyone who has the manual has it all. Jabiru is similar in this regard. They have a "do not operate for extended time" rpm range in the installation manual that does not appear in the operators' manual, where it should also be unless it only applies to engine break-in period, which is not made clear in either manual. On the plus side, Jabiru includes their equivalent to a line maintenance manual in their operators' manual. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 Write a wise saying and your name will live forever. - Anonymous Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283335#283335 ________________________________________________________________________________
Subject: Re: AD insurance
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 25, 2010
We Kolbers seem to have a bad habit of changing threads without changing subject lines. Regarding flying chart orientation, I spent most my working life doing machine design, the first 20 years or so on a drawing board and the last part doing 3-D modeling on computers. I've hired a few "draftsmen trainees" over the years and found that the innate ability to re-orient shapes in your mind is NOT universal. This ability is a flat out requirement for being a draftsman or mechanical designer. Without it you can't really visualize what the various 2-d orthographic drawing views mean in 3-D space. I finally uncovered a study done that came up with a meaningful statistic. Only about 1 in 7 people have the innate ability to re-orient shapes in their mind correctly. Those who have this innate ability have no trouble with following the chart with North UP. Those without this ability find it easier to have the chart oriented according to your track across the ground. This does not mean those without this ability are not good pilots (has nothing to do with pilot skills) but it does have something to say about what works or does not work for an individual regarding chart orientation. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 Write a wise saying and your name will live forever. - Anonymous Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283336#283336 ________________________________________________________________________________
Subject: Re: Speaking of electric fuel pumps...
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 25, 2010
Thom Riddle wrote: > Lucien, > > I'm glad you are not forgetting the installation manual because, as you said, there is much in there that is not (but should be) in the other manuals. If I were Rotax I'd combine them all into a single manual thereby eliminating the redundancy and making sure anyone who has the manual has it all. > > Jabiru is similar in this regard. They have a "do not operate for extended time" rpm range in the installation manual that does not appear in the operators' manual, where it should also be unless it only applies to engine break-in period, which is not made clear in either manual. On the plus side, Jabiru includes their equivalent to a line maintenance manual in their operators' manual. Agreed. I do kind of wonder about some of the things. For instance, the MOI limits on the prop are listed in the installation manual in 18.1 and surprisingly, to me when I first read it anyway, the MOI limit on the 912 is the same as the 2-stroke C box! Makes you scratch your head a little. There's also a caution "Never fit propellor directly on crankshaft", which looks like an, er, cut-n-paste error from the 2-stroke manuals. There's no way I know of to fit a prop onto the 912 crankshaft (at least not without a lot of disassembly of the motor and effort in general ;)). So I am a little skeptical about some of the things I'm reading. But there's stuff like this in the 2-stroke manuals too, like the off-by-almost-100F CHT ranges and limits...... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283342#283342 ________________________________________________________________________________
From: robert bean <slyck(at)frontiernet.net>
Subject: gas tanks
Date: Jan 27, 2010
I recently received two new 5 gal tanks for the MkIII. The ones in it now are at least 30 years old and yellowed. They were old water treatment chemical throw-aways. These appear to be at least as sturdy as my old ones and have the bonus of little vents in the handles. If interested here is where I got them: http://www.utahbiodieselsupply.com/carboys.php Price is good and delivery fast. I also found a source that sells fluorinated tanks which are supposed to resist ethanol. A bit more expensive. Will fwd their site if interested. BB ________________________________________________________________________________
Subject: broken exhaust sender clamp
From: "cristalclear13" <cristalclearwaters(at)gmail.com>
Date: Jan 27, 2010
The clamp broke on both EGT senders. Is that strange? The way it is built it looks like I will have to order entirely new senders. It doesn't look like the clamp is sold separately or that it is possible to separate the sender from the clamp. -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283645#283645 Attachments: http://forums.matronics.com//files/broken_exhaust_probe_clamp_106.jpg ________________________________________________________________________________
Subject: Re: broken exhaust sender clamp
From: "Richard Pike" <richard(at)bcchapel.org>
Date: Jan 27, 2010
Cut the old band clamp off with a Dremel tool. Get new band clamps that will fit all the way around the manifold. Drill a hole in the clamp big enough that the probe will slip through. Cut out a piece of thin metal about as big as a dime, and drill a hole in it that will fit the probe just above the wide flange where the old band originally held the probe in place. Cut a slot that same width from the edge to the hole, slip it onto the probe just above the flange and below the new band clamp and tighten it all down. If it doesn't work, you are out the price of two hose clamps and a half hour of fiddling. Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283655#283655 ________________________________________________________________________________
Date: Jan 27, 2010
From: Dana Hague <d-m-hague(at)comcast.net>
Subject: Re: gas tanks
At 10:43 AM 1/27/2010, robert bean wrote: >I also found a source that sells fluorinated tanks which are supposed to >resist ethanol. A bit more expensive. You don't need a fluorinated tank to resist ethanol, plain old HDPE will do fine. The fluorinated tanks are only needed in applications that need to be CARB compliant; the fluorinated plastic has lower permeability to hydrocarbon emissions... from the same folks who mandated "spill proof" (which are actually pour proof) as can spouts. -Dana -- A flying saucer results when a nudist spills his coffee. ________________________________________________________________________________
Date: Jan 27, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Re: broken exhaust sender clamp
> >The clamp broke on both EGT senders. Is that strange? > >The way it is built it looks like I will have to order entirely new senders. It doesn't look like the clamp is sold separately or that it is possible to separate the sender from the clamp. > >-------- >Cristal Waters >Kolb Mark II Twinstar >Rotax 503 DCSI > Cristal, I would splice on a new screw end. Takes a few minutes and it is inexpensive. Find a matching hose clamp. Cut away the end with the slots in it. Drill a hole through the cut solid clamp end that will pass over the probe. Put the hole end over the probe and match up the two thicknesses, and drill an 1/8 inch ID hole through both. Cut away excess solid length. Insert a stainless pop rivet through from the inside and pop it. Thread the old clamping strip through the new screw end and tighten it into place. Jack B. Hart FF004 Winchester, IN ________________________________________________________________________________
Subject: Rotax 582 cylinder head & Pistons
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 27, 2010
Well, after taking my lexan off and rewiring for my new EIS I decided to replace all the fuel lines and re-do the fuel system. Since I had it that far apart I decided to pull the engine off and go through it also... but that's as far as I'm going :-). I thought I would attach some pictures showing the pistons and head., they actually look pretty good (I thought) approx. 145 hrs. as I'm not sure if the previous owner decarboned them or not. He told me he had put new pistons in at I believe 330 hrs. Anyways, here's the pictures. You'll have to excuse the quality as I took them with my phone. -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283729#283729 Attachments: http://forums.matronics.com//files/img_0115_medium_533.jpg http://forums.matronics.com//files/img_0116_medium_258.jpg http://forums.matronics.com//files/img_0117_medium_949.jpg http://forums.matronics.com//files/img_0119_medium_487.jpg ________________________________________________________________________________
Subject: Re: Rotax 582 cylinder head & Pistons
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 28, 2010
Where's the best place (cheapest) to buy parts for these engines? Are these identical to the 583 internally? Can I just buy 583 connecting rod bearings or wrist pins if it needs them? Anything I should be looking for in particular that is a known problem area for these engines? -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283746#283746 ________________________________________________________________________________
Subject: 582 crank replacement
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 28, 2010
I realize that rotax says 300 hours but can a person magnaflux the crank to make sure it's ok. I know people will argue "what is your life worth" but $1200.00 for a new crank is outrageous! I think rotax uses this fact to their advantage (scare tactic). I'm pretty sure the original owner never replaced it at 300 hrs. It now has 475 hrs on it. Just want peoples opinions and what they have done. thanks, Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283804#283804 ________________________________________________________________________________
From: "b young" <by0ung(at)brigham.net>
Subject: Fuel system layout
Date: Jan 28, 2010
Frank/All I used to have a float ball in my fuel sight tube. I sized the ball so that it was small enough to move freely in the sight tube but big enough to not go through the tee to the fuel system. It work well till one day when I was adding fuel it got stuck in the lower tee. This happened when my electronic fuel gage was working intermittently and wouldn't you know the fuel gage quit working at the same time. If you add one of these ball I would recommend some kind of screen or stop that will keep the ball from entering the fuel system and getting stuck in a fitting or worse. Also if you are considering a capacitance type fuel gage sending unit you will find that the calibration(accuracy) will change when you change between auto fuel and 100LL. Rick Neilsen Redrive VW Powered MKIIIC >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> I fixed the ball getting stuck in a fitting by cutting a very short piece of fuel tubing and sliding it in the sight glass tube sidewards. One below the float ball and one above the ball. The fuel would go around the piece of tubing and the ball was captured. Later installed the Princeton capacitance fuel sender. And did away with the sight glass. It was easier to see the fuel quantity on the eis than twist my old neck to see the float. I always do a visual inspection to make sure my calibrated eye and the gauge compare. Then by knowing my fuel burn I know my duration and compare with the gauge. Boyd Young MkIII Utah ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Fuel system layout
Date: Jan 28, 2010
That's the way a plumber would do it. ;-) Boyd Y, who fixed the delta faucet in the pilots lounge at Moab Airport, Utah, three or four years ago, while waiting for the dust and wind storms to go somewhere else. john h mkIII I fixed the ball getting stuck in a fitting by cutting a very short piece of fuel tubing and sliding it in the sight glass tube sidewards. Boyd Young ________________________________________________________________________________
From: "lhaggerty" <lhaggerty(at)tampabay.rr.com>
Subject: Fire Fly
Date: Jan 28, 2010
Is there a Fire Fly group? Pete ________________________________________________________________________________
From: Eugene Zimmerman <etzimm(at)gmail.com>
Subject: Re: Rotax 582 cylinder head & Pistons
Date: Jan 28, 2010
Tony, No they are not identical, but they can be interchangeable. 583 pistons have only one piston ring per piston, and the piston skirt is configured differently. Aftermarket parts are less than half price of genuine Rotax, and I have used them with no problem. But there is a certain level of personal security that comes with knowing you are using genuine Rotax parts that "may" be lacking in using the aftermarket parts. I repeat ,,,,,, "may be", because I have no proof, or negative experience. Bore and stroke are identical between Rotax UL582 and 583 Snowmobile. The only reason for replacing your genuine Rotax Elco pistons is if they are worn out of tolerance, cracked, scored, or broken. Pistons can be reused, but all the carbon must be carefully removed, especially from the ring grooves, being careful not to gall the piston in the process. Rod bearings are an integral part of the crankshaft assembly, and your biggest concern should be the proper installation of "ALL" the cageless piston pin needle bearings, and always using NEW piston pin clips. Good luck, Gene Z On Jan 28, 2010, at 8:28 AM, albertakolbmk3 wrote: > > > > Where's the best place (cheapest) to buy parts for these engines? > Are these identical to the 583 internally? Can I just buy 583 > connecting rod bearings or wrist pins if it needs them? Anything I > should be looking for in particular that is a known problem area for > these engines? > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=283746#283746 > > ________________________________________________________________________________
From: Eugene Zimmerman <etzimm(at)gmail.com>
Subject: Re: 582 crank replacement
Date: Jan 28, 2010
Tony, Much depends on your personal kind of flying and engine use, and your personal level of risk tolerance. Some people change out cranks at 300 hrs as Rotax recommends, and some people have gone over 1000 hrs without failure and without ever once opening the engine. It is your choice. Gene On Jan 28, 2010, at 1:23 PM, albertakolbmk3 wrote: > > > > I realize that rotax says 300 hours but can a person magnaflux the > crank to make sure it's ok. I know people will argue "what is your > life worth" but $1200.00 for a new crank is outrageous! I think > rotax uses this fact to their advantage (scare tactic). I'm pretty > sure the original owner never replaced it at 300 hrs. It now has 475 > hrs on it. Just want peoples opinions and what they have done. > > thanks, > > Tony > > -------- > Tony B. > > Kolb MKIII C > Rotax 582 > C Gearbox 3.00:1 > WD 66" 3 Blade Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=283804#283804 > > ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: 582 crank replacement
Date: Jan 28, 2010
> Some people change out cranks at 300 hrs as Rotax recommends, and some > people have gone over 1000 hrs without failure and without ever once > opening the engine. > > It is your choice. > > Gene I agree with Gene Z. ROTAX TBO for uncertified engines are "recommended" only. Who knows when the bearings will fail? I had a PTO end main bearing failure on a brand new Cuyuna ULII02 at 10.0 hours. 447 wrist pin bearing failure when we were still running caged bearings. Don't remember how much time was on the engine. john h mkIII ________________________________________________________________________________
Subject: Re: 582 crank replacement
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 29, 2010
albertakolbmk3 wrote: > I realize that rotax says 300 hours but can a person magnaflux the crank to make sure it's ok. I know people will argue "what is your life worth" but $1200.00 for a new crank is outrageous! I think rotax uses this fact to their advantage (scare tactic). I'm pretty sure the original owner never replaced it at 300 hrs. It now has 475 hrs on it. Just want peoples opinions and what they have done. > > thanks, > > Tony There's a fair bit of field experience on this that can help gauge what to do. Generally, with the 582, the probability of failures with the crank start to increase significantly after about 300 hours. The 582 is suped up a bit more than the other air-cooled motors (503 and 447) and the crank is a weaker spot than on those. It also depends on how hard the engine is run. The 582 isn't quite as durable at high power settings as the 503 and especially the 447. So if it lives at 6000+ rpm all the time, for instance, I'd personally make crank replacement required at 300 hours. I've seen 582 cranks weld themselves together on the bottom end at as low as 40 or 50 hours, tho that's fairly rare as long as the engine isn't run too hard. I've seen another come out of the case at 150 hours with almost 10 times the runout limit on the PTO end (failure was imminent in that instance). My personal take: If I were running a 582: - if typical power settings were 6000 rpm + all the time, crank replacement at 300 hours would be required regardless of visible condition (this is an underpowered or borderline abusive situation, IMO). - 5400 to 6000, I'd start being more vigilant about keeping landing areas in reach around the 300 hour mark. - 5200 to 5400, I wouldn't worry too much about replacement at 300 hours. I'd let it go to 400 or so. But that's just my personal take based on what I've seen with the 582 over the years out in the field. YMMV. LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283898#283898 ________________________________________________________________________________
Subject: Re: Rotax 582 cylinder head & Pistons
From: "albertakolbmk3" <cheriebraun(at)xplornet.com>
Date: Jan 29, 2010
I noticed that the piston ring was stuck in its groove on one side of the piston (both pistons on the same side). I will measure the pistons and see if they are within tolerance. I noticed some scoring on the intake side (possibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. The piston connecting rod bearings I can use off of a 583? I see ebay they have rebuild kits for the UL582, any good?279.99 for gasket set, pistons, rings. Where's the best place to buy parts for these? Thanks, Tony -------- Tony B. Kolb MKIII C Rotax 582 C Gearbox 3.00:1 WD 66" 3 Blade Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283901#283901 ________________________________________________________________________________
Subject: Re: Rotax 582 cylinder head & Pistons
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 29, 2010
albertakolbmk3 wrote: > Where's the best place (cheapest) to buy parts for these engines? Are these identical to the 583 internally? Can I just buy 583 connecting rod bearings or wrist pins if it needs them? Anything I should be looking for in particular that is a known problem area for these engines? There is no cheap place to buy 582 parts because there are no cheap 582 parts. Again just speaking personally, I wouldn't put anything other than the correct/OEM 582 parts inside a 582 especially anything having to do with the crank and pistons. The metallurgy, I'm told, of the sno-mo pistons is different than the stock Elco ones (these are harder and have a lower expansion rate to help prevent cold siezures). Steve Beatty has been rebuilding Rotax cranks for many years, but I have no personal oexperience with those (I've generally heard good things anecdotally). Like I said, the crank is the weak spot in the 582 especially the bottom end. For example, if you were to lay out 447, 503 and 582 cranks on a table side-by-side, you'd be hard pressed to see any big difference in size (except for the helical gears on the 582 crank that drive the RV). Yet the power output difference between the engines is pretty dramatic. The top end, RV shaft and other parts of the engine generally don't give trouble and last for a long time. There was a rumor for a while that Rotax was working on an updated crank for the 582 but that that was apparently dropped after a while. I'd imagine that was because of the general decline in 2-stroke sales for Rotax. They're probably putting the lion's share of their cash and R&D into other motors like the 912 series. Too bad because the 582 is a fantastic running engine with very good power/weight.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283903#283903 ________________________________________________________________________________
Subject: Re: Rotax 582 cylinder head & Pistons
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 29, 2010
albertakolbmk3 wrote: > I noticed that the piston ring was stuck in its groove on one side of the piston (both pistons on the same side). I will measure the pistons and see if they are within tolerance. I noticed some scoring on the intake side (possibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. > The piston connecting rod bearings I can use off of a 583? > I see ebay they have rebuild kits for the UL582, any good?279.99 for gasket set, pistons, rings. > Where's the best place to buy parts for these? > > Thanks, > > Tony The rings on the 2-strokes generally start to stick around the 100 hour mark and usually in the vicinity of the gap. But they stay free enough to allow the motor to run normally for a quite a while after that. But at the 150 hr teardown, it's normal to have at least some sticking of the rings (a piece of old ring is the best tool to clean out the groove, btw. I still have some in my 2-stroke toolset). Scoring on the pistons indicates mild siezures, probably cold siezure from poor throttle management (lots of idling followed by immediate hammering to wide open and holding it there). Personally, I probably wouldn't put scored pistons back in the engine and would practice good throttle technique on the new ones. Personally (again), I would never put anything into a 582 that came from an uknown source. It's far cheaper overall to get the OEM parts from a Rotax dealer - the engine is in a known state after that and you're not banging up the plane or worse in engine-out/engine-falter situations.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283905#283905 ________________________________________________________________________________
From: robert bean <slyck(at)frontiernet.net>
Subject: Re: Rotax 582 cylinder head & Pistons
Date: Jan 29, 2010
Here's a 90hp 1.3 suzuki (4 cyl/4stroke) available from the flygeo site: (contact) rdace AT hansoninfosys.com No decarboning or 300 crankshaft replacement. He's asking $6200 including redrive and some gauges. BB On 29, Jan 2010, at 9:34 AM, lucien wrote: > > > albertakolbmk3 wrote: >> I noticed that the piston ring was stuck in its groove on one side of the piston (both pistons on the same side). I will measure the pistons and see if they are within tolerance. I noticed some scoring on the intake side (possibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. >> The piston connecting rod bearings I can use off of a 583? >> I see ebay they have rebuild kits for the UL582, any good?279.99 for gasket set, pistons, rings. >> Where's the best place to buy parts for these? >> >> Thanks, >> >> Tony > > > The rings on the 2-strokes generally start to stick around the 100 hour mark and usually in the vicinity of the gap. But they stay free enough to allow the motor to run normally for a quite a while after that. > But at the 150 hr teardown, it's normal to have at least some sticking of the rings (a piece of old ring is the best tool to clean out the groove, btw. I still have some in my 2-stroke toolset). > > Scoring on the pistons indicates mild siezures, probably cold siezure from poor throttle management (lots of idling followed by immediate hammering to wide open and holding it there). Personally, I probably wouldn't put scored pistons back in the engine and would practice good throttle technique on the new ones. > > Personally (again), I would never put anything into a 582 that came from an uknown source. It's far cheaper overall to get the OEM parts from a Rotax dealer - the engine is in a known state after that and you're not banging up the plane or worse in engine-out/engine-falter situations.... > > LS > > -------- > LS > Titan II SS > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=283905#283905 > > > > > > > > > > ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Re: Rotax 582 cylinder head & Pistons
Date: Jan 29, 2010
Robert I'm not the #1 fan of Rotax but isn't that 4 cyl Suzuki kind of heavy? Rick Neilsen Redrive VW powered MKIIIC ----- Original Message ----- From: robert bean To: kolb-list(at)matronics.com Sent: Friday, January 29, 2010 10:00 AM Subject: Re: Kolb-List: Re: Rotax 582 cylinder head & Pistons Here's a 90hp 1.3 suzuki (4 cyl/4stroke) available from the flygeo site: (contact) rdace AT hansoninfosys.com No decarboning or 300 crankshaft replacement. He's asking $6200 including redrive and some gauges. BB On 29, Jan 2010, at 9:34 AM, lucien wrote: albertakolbmk3 wrote: I noticed that the piston ring was stuck in its groove on one side of the piston (both pistons on the same side). I will measure the pistons and see if they are within tolerance. I noticed some scoring on the intake side (possibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. The piston connecting rod bearings I can use off of a 583? I see ebay they have rebuild kits for the UL582, any good?279.99 for gasket set, pistons, rings. Where's the best place to buy parts for these? Thanks, Tony The rings on the 2-strokes generally start to stick around the 100 hour mark and usually in the vicinity of the gap. But they stay free enough to allow the motor to run normally for a quite a while after that. But at the 150 hr teardown, it's normal to have at least some sticking of the rings (a piece of old ring is the best tool to clean out the groove, btw. I still have some in my 2-stroke toolset). Scoring on the pistons indicates mild siezures, probably cold siezure from poor throttle management (lots of idling followed by immediate hammering to wide open and holding it there). Personally, I probably wouldn't put scored pistons back in the engine and would practice good throttle technique on the new ones. Personally (again), I would never put anything into a 582 that came from an uknown source. It's far cheaper overall to get the OEM parts from a Rotax dealer - the engine is in a known state after that and you're not banging up the plane or worse in engine-out/engine-falter situations.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283905#283905 - The Kolb-List --> &n======================== ________________________________________________________________________________
From: robert bean <slyck(at)frontiernet.net>
Subject: Re: Rotax 582 cylinder head & Pistons
Date: Jan 29, 2010
According to builder legend it weighs somewhere around 15 lbs more than the 3 cyl. If so, then carefully built, it would be about 155-160. I overlooked the fact that the engine combo I suggested was for a tractor installation and the redrive may have a too high thrust line. Some major butchering of the upper tier of your MkIII may be necessary. With the G10 on my Kolb, since I made no airframe mods, I could pop it off and install any factory-ready engine like a 912 in short order. BB On 29, Jan 2010, at 12:20 PM, Richard & Martha Neilsen wrote: > Robert > > I'm not the #1 fan of Rotax but isn't that 4 cyl Suzuki kind of heavy? > > Rick Neilsen > Redrive VW powered MKIIIC > ----- Original Message ----- > From: robert bean > To: kolb-list(at)matronics.com > Sent: Friday, January 29, 2010 10:00 AM > Subject: Re: Kolb-List: Re: Rotax 582 cylinder head & Pistons > > Here's a 90hp 1.3 suzuki (4 cyl/4stroke) available from the flygeo site: > (contact) rdace AT hansoninfosys.com > > No decarboning or 300 crankshaft replacement. He's asking $6200 including redrive and some gauges. > BB > On 29, Jan 2010, at 9:34 AM, lucien wrote: > >> >> >> albertakolbmk3 wrote: >>> I noticed that the piston ring was stuck in its groove on one side of the piston (both pistons on the same side). I will measure the pistons and see if they are within tolerance. I noticed some scoring on the intake side (possibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. >>> The piston connecting rod bearings I can use off of a 583? >>> I see ebay they have rebuild kits for the UL582, any good?279.99 for gasket set, pistons, rings. >>> Where's the best place to buy parts for these? >>> >>> Thanks, >>> >>> Tony >> >> >> The rings on the 2-strokes generally start to stick around the 100 hour mark and usually in the vicinity of the gap. But they stay free enough to allow the motor to run normally for a quite a while after that. >> But at the 150 hr teardown, it's normal to have at least some sticking of the rings (a piece of old ring is the best tool to clean out the groove, btw. I still have some in my 2-stroke toolset). >> >> Scoring on the pistons indicates mild siezures, probably cold siezure from poor throttle management (lots of idling followed by immediate hammering to wide open and holding it there). Personally, I probably wouldn't put scored pistons back in the engine and would practice good throttle technique on the new ones. >> >> Personally (again), I would never put anything into a 582 that came from an uknown source. It's far cheaper overall to get the OEM parts from a Rotax dealer - the engine is in a known state after that and you're not banging up the plane or worse in engine-out/engine-falter situations.... >> >> LS >> >> -------- >> LS >> Titan II SS >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=283905#283905 >> >> >> >> - The Kolb-List --> &n========= ============== >> >> > > > > href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics .com/Navigator?Kolb-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > > > > ________________________________________________________________________________
From: Mike Welch <mdnanwelch7(at)hotmail.com>
Subject: Re: Rotax 582 cylinder head & Pistons
Date: Jan 29, 2010
Bob and Rick N.=2C Kolb guys=2C In my opinion=2C I think the 160 lbs idea for the 1.3L GEO is more than o ptimistic. When you add things like a radiator=2C coolant=2C hoses=2C redr ive=2C and such=2C I'd bet you're a lot closer to 190-200 lbs for the 1.3L GEO. Maybe I'm wrong on the true total weight=2C but I bet the complete pa ckage comes in closer to 200 lbs than 160. Just my opinion. In my experience=2C the person who chooses to go with a Suzuki engine com bo is NOT doing it because of the weight. More than likely=2C he/she is no t anal about the engine weight=2C but prefers the low fuel consumption=2C 4 cycle engine dependability=2C inexpensive rebuild=2C lower purchase price =2C etc=2C along with other factors. As discussed before=2C an auto conversion engine is not for everyone. So me people are more comfortable with what they feel is a "real" airplane eng ine. That's understandable=2C because they do get to make their decision for themselves=2C after all. But=2C for those that do decide to go with either a GEO=2C VW=2C BMW=2C Y amaha=2C Subaru=2C and a list of others=2C there are countless hundreds=2C maybe thousands of pilots that have hundreds of hours of dependable service from their machines. A dependable=2C fuel efficient auto engine conversio n is a choice some builders ought to consider. One more thing...... For some builders (some!!)=2C if they had to wait until they had the money to buy a new Rotax 912=2C plus shell out 12 grand for a kit=2C they just wouldn't ever get to build a plane. Although some of these auto engine conversions aren't exactly cheap=2C many can be had fo r around $7-8=2C000. This price allows the possibilty of building a plane to a lot of people. For many=2C it's either this=2C or nothing. Mike Welch MkIII CX From: slyck(at)frontiernet.net Subject: Re: Kolb-List: Re: Rotax 582 cylinder head & Pistons Date: Fri=2C 29 Jan 2010 12:51:41 -0500 According to builder legend it weighs somewhere around 15 lbs more than the 3 cyl. If so=2C then carefully built=2C it would be about 155-160. I overlooked the fact that the engine combo I suggested was for a tractor i nstallation and the redrive may have a too high thrust line. Some major butchering of the upper tier o f your MkIII may be necessary. With the G10 on my Kolb=2C since I made no airframe mods=2C I could pop it off and install any factory-ready engine like a 912 in short order. BB On 29=2C Jan 2010=2C at 12:20 PM=2C Richard & Martha Neilsen wrote: Robert I'm not the #1 fan of Rotax but isn't that 4 cyl Suzuki kind of heavy? Rick Neilsen Redrive VW powered MKIIIC ----- Original Message ----- From: robert bean Sent: Friday=2C January 29=2C 2010 10:00 AM Subject: Re: Kolb-List: Re: Rotax 582 cylinder head & Pistons Here's a 90hp 1.3 suzuki (4 cyl/4stroke) available from the flygeo site: (contact) rdace AT hansoninfosys.com No decarboning or 300 crankshaft replacement. He's asking $6200 including redrive and some gauges. BB On 29=2C Jan 2010=2C at 9:34 AM=2C lucien wrote: albertakolbmk3 wrote: I noticed that the piston ring was stuck in its groove on one side of the p iston (both pistons on the same side). I will measure the pistons and see i f they are within tolerance. I noticed some scoring on the intake side (pos sibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. The piston connecting rod bearings I can use off of a 583? I see ebay they have rebuild kits for the UL582=2C any good?279.99 for gask et set=2C pistons=2C rings. Where's the best place to buy parts for these? Thanks=2C Tony The rings on the 2-strokes generally start to stick around the 100 hour mar k and usually in the vicinity of the gap. But they stay free enough to allo w the motor to run normally for a quite a while after that. But at the 150 hr teardown=2C it's normal to have at least some sticking of the rings (a piece of old ring is the best tool to clean out the groove=2C btw. I still have some in my 2-stroke toolset). Scoring on the pistons indicates mild siezures=2C probably cold siezure fro m poor throttle management (lots of idling followed by immediate hammering to wide open and holding it there). Personally=2C I probably wouldn't put s cored pistons back in the engine and would practice good throttle technique on the new ones. Personally (again)=2C I would never put anything into a 582 that came from an uknown source. It's far cheaper overall to get the OEM parts from a Rota x dealer - the engine is in a known state after that and you're not banging up the plane or worse in engine-out/engine-falter situations.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283905#283905 - The Kolb-List --> &n========== ==============="================== ===== href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics. com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronics. com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/con tribution _________________________________________________________________ Hotmail: Powerful Free email with security by Microsoft. ________________________________________________________________________________
From: "Richard & Martha Neilsen" <NeilsenRM(at)comcast.net>
Subject: Alternitive Engines
Date: Jan 29, 2010
Robert That sounds super. A few years ago a guy was putting a 4 cyl Geo (same engine?) on his Kolb and it weighed some where around 190-200 lbs. Again that's what I was told. Rotax has a advertised weight of 30-40 lbs less than my VW but when installed they mysteriously weigh about the same. Eggenfellner was showing a Honda car 1500cc engine conversion with their redrive on it at Sebring. They claim 117HP @ 6,600RPM peak (110 @ 5800) with a weight of 199Lbs. The conversion kit with your engine is $7000 (complete engine $12,000) but that was with the conversion engine laid down about 45 degrees. Might be less upright? I made a "major improvement" to the Kolb engine mount to lower the VW enough to get a good thrust line but mounting a Rotax now would be, lets say, different. Rick Neilsen Redrive VW powered MKIIIC ----- Original Message ----- From: robert bean To: kolb-list(at)matronics.com Sent: Friday, January 29, 2010 12:51 PM Subject: Re: Kolb-List: Re: Rotax 582 cylinder head & Pistons According to builder legend it weighs somewhere around 15 lbs more than the 3 cyl. If so, then carefully built, it would be about 155-160. I overlooked the fact that the engine combo I suggested was for a tractor installation and the redrive may have a too high thrust line. Some major butchering of the upper tier of your MkIII may be necessary. With the G10 on my Kolb, since I made no airframe mods, I could pop it off and install any factory-ready engine like a 912 in short order. BB On 29, Jan 2010, at 12:20 PM, Richard & Martha Neilsen wrote: Robert I'm not the #1 fan of Rotax but isn't that 4 cyl Suzuki kind of heavy? Rick Neilsen Redrive VW powered MKIIIC ----- Original Message ----- From: robert bean To: kolb-list(at)matronics.com Sent: Friday, January 29, 2010 10:00 AM Subject: Re: Kolb-List: Re: Rotax 582 cylinder head & Pistons Here's a 90hp 1.3 suzuki (4 cyl/4stroke) available from the flygeo site: (contact) rdace AT hansoninfosys.com No decarboning or 300 crankshaft replacement. He's asking $6200 including redrive and some gauges. BB On 29, Jan 2010, at 9:34 AM, lucien wrote: albertakolbmk3 wrote: I noticed that the piston ring was stuck in its groove on one side of the piston (both pistons on the same side). I will measure the pistons and see if they are within tolerance. I noticed some scoring on the intake side (possibly ice???) I know the previous owner flew in the winter quite a bit. The cylinder walls look good. The piston connecting rod bearings I can use off of a 583? I see ebay they have rebuild kits for the UL582, any good?279.99 for gasket set, pistons, rings. Where's the best place to buy parts for these? Thanks, Tony The rings on the 2-strokes generally start to stick around the 100 hour mark and usually in the vicinity of the gap. But they stay free enough to allow the motor to run normally for a quite a while after that. But at the 150 hr teardown, it's normal to have at least some sticking of the rings (a piece of old ring is the best tool to clean out the groove, btw. I still have some in my 2-stroke toolset). Scoring on the pistons indicates mild siezures, probably cold siezure from poor throttle management (lots of idling followed by immediate hammering to wide open and holding it there). Personally, I probably wouldn't put scored pistons back in the engine and would practice good throttle technique on the new ones. Personally (again), I would never put anything into a 582 that came from an uknown source. It's far cheaper overall to get the OEM parts from a Rotax dealer - the engine is in a known state after that and you're not banging up the plane or worse in engine-out/engine-falter situations.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=283905#283905 - The Kolb-List --> &n======================== href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronic s.com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?Kolb-List">http://www.matronic s.com/Navigator?Kolb-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ontribution ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Rotax 582 cylinder head & Pistons
Date: Jan 29, 2010
Hi Gang: Rick Neilsen does not like Rotax, period. If you do not believe me ask him. He is a VW guy through and through. He wouldn't fly with a 912ULS if Rotax gave it to him, delivered and installed, with a little hug and a kiss to go with it. However, you would not have believed the reaction I got from Rick when he flew with me out of Goulding's mile high airstrip at Monument Valley last year, or a couple a years ago. Even though he is not a #1 fan of Rotax, he sure had a big grin on his mug when we took off and climbed steeply out of Gouding's. Not hard for me to tell when someone is surprised and a little impressed. I may be wrong, but it won't be the first time, or the last, I am sure of that. Being a flat land furriner, I was a little impressed with the little MKIII myself. ;-) Anxious to get ready and fly to Monument Valley this May. john hauck MKIII Titus, Alabama I'm not the #1 fan of Rotax but isn't that 4 cyl Suzuki kind of heavy? Rick Neilsen ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Alternitive Kolb Engines
Date: Jan 30, 2010
Rick/Gang: I understand completely, and was being somewhat facetious in some of my comments about you and 912 engines. If I had access to a 4 stroke alternative engine that would provide as good performance, service, and reliability as the 912 series engines, for a lot less money, I'd be the first in line to get one. You guys that are working on alternative engines need to get them operational and get some hours on them. Make some significant flights. Fly them to Oshkosh, Lakeland, and other flyins. Show folks you have something to compete with the performance and reliability of the 912 series engines, by getting out there and doing it. By getting out there and putting hours and miles on them, you encourage others to do the same. john hauck mkIII titus, alabama Yes I was impressed with your airplane it flew better than I imagined at Monument Valley, thanks again for the ride. But Mike Welch summed it up well. Some people just can't afford the price of a 912 Rotax. My goal is to lower the cost of safe flying so more people can. Rick Neilsen ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 30, 2010
John Hauck wrote: > Rick/Gang: > > You guys that are working on alternative engines need to get them operational and get some hours on them. Make some significant flights. Fly them to Oshkosh, Lakeland, and other flyins. Show folks you have something to compete with the performance and reliability of the 912 series engines, by getting out there and doing it. By getting out there and putting hours and miles on them, you encourage others to do the same. > > john hauck > mkIII > titus, alabama > Agreed. The problem Rotax has always presented to their competitors is that they work at the job of cranking props on airplanes. Somehow they've solved this particular problem on their engines. In the 2-stroke market, the Rotax were (and still are) the only models that could truly do continuous high power without burning up or spooling up parts. You pretty much just bolt them on and go fly, and they run for a pretty well known legnth of time before needing something major done to them. The early (non-provision) models were basically sno-mo conversions with pretty much the only difference being the exhaust. Those did break cranks and had occasional cooling problems. But those problems were solved with the provision 4 and then 8 crankcases and new crankshafts, along with the introduction of the gearboxes. The C box is probably the best 2-stroke gearbox design on the market. Now you literally just hoist it out of the box, bolt it to the plane, hook it up, break it in and go fly. None of the competitors that I know of can really boast that at the current time. As for the 912, it's pretty much the same thing. We know how to run them, install them, jet them and prop them. In light aircraft 4-strokes, the only competitor I know of that's approaching that is Jabiru. But they're still working the bugs out, still some kind of scary problems going on there from what I've been able to gather about them. And they don't have a PSRU, which you'd really need to use them on a plane like the Kolb due to their still relatively high-rpm operation. So.... I hate to say this, but you really do get an awful lot for your 20 grand when you buy a 912 and same with any of the Rotax 2-strokes. Most of the grunt work as far as installation, running, etc., has already been done for you. There's a lot more to it than just the engine itself. It's all the other knowledge and debugging that's already gone into them. Unfortunately, Rotax is still at the top of the heap as far as all these extras go. So in my view that's kind of what the competitors are up against and why so many of them have failed. And the aviation market is not something fun to try to sell anything into what with all the litigation and such garbage you have to deal with.... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=284026#284026 ________________________________________________________________________________
Date: Jan 30, 2010
Subject: Firefly for X-Plane, 3 view drawings
From: Bob Kravis <bob.kravis(at)gmail.com>
I am going to attempt to create a Firefly for the simulator. To let me fly next to the woodstove as it is -4 degrees here in Greenville, Maine this morning. To start the project I need front, top and side views with dimensions. If anybody has these and could scan them and email them to me I would greatly appreciate the help. Also it would be more accurate if I could pick an airfoil that approximates the actual one used. Any suggestions? Bob ________________________________________________________________________________
Subject: Re: Firefly for X-Plane, 3 view drawings
Date: Jan 30, 2010
From: Ellery Batchelder Jr <elleryweld(at)aol.com>
Bob Kravis I think if you look in Jack B.Harts web site you will find the info you ar e looking for here is a link to his site http://jackbhart.com/firefly/firefly.html Ellery Batchelder Jr. in Maine Mk3C N213 582 Blue head Garmin AERA -----Original Message----- From: Bob Kravis <bob.kravis(at)gmail.com> Sent: Sat, Jan 30, 2010 10:00 am Subject: Kolb-List: Firefly for X-Plane, 3 view drawings I am going to attempt to create a Firefly for the simulator. To let me fl y next to the woodstove as it is -4 degrees here in Greenville, Maine this morning. To start the project I need front, top and side views with dimensions. If anybody has these and could scan them and email them to me I would greatl y appreciate the help. Also it would be more accurate if I could pick an airfoil that approximate s the actual one used. Any suggestions? Bob ======================== =========== -= - The Kolb-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?Kolb-List - -======================== ======================== =========== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== ======================== =========== -= - List Contribution Web Site - -= Thank you for your generous support! -= -Matt Dralle, List Admin. -= --> http://www.matronics.com/contribution -======================== ======================== =========== ________________________________________________________________________________
Date: Jan 30, 2010
Subject: Re: Firefly for X-Plane, 3 view drawings
From: Richard Girard <aslsa.rng(at)gmail.com>
Bob, I can't help you with the airplane, but the closest I've ever found for any of the Kolb airfoils is the NACA 66 from the mid 1920's. Rick Girard On Sat, Jan 30, 2010 at 9:00 AM, Bob Kravis wrote: > I am going to attempt to create a Firefly for the simulator. To let me fly > next to the woodstove as it is -4 degrees here in Greenville, Maine this > morning. > To start the project I need front, top and side views with dimensions. If > anybody has these and could scan them and email them to me I would greatly > appreciate the help. > Also it would be more accurate if I could pick an airfoil that approximates > the actual one used. Any suggestions? > Bob > > * > > * > > ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 31, 2010
Lucien said: ....In light aircraft 4-strokes, the only competitor I know of that's approaching that is Jabiru. But they're still working the bugs out, still some kind of scary problems going on there from what I've been able to gather about them..... Having owned several 912UL powered airplanes and now flying a Jabiru 2200 powered Kolb, I can tell you that the vast majority of the problems you've heard about regarding the Jabiru engines were self-inflicted by the owners/builders who did not follow the Jabiru installation and/or operation & maintenance manuals. Most of the overheating problems occur in fully cowled tractor configurations in which the cowling exit was not designed/built correctly. If the kit manufacturer provides a FWF kit, and the builder follows the installation manual, overheating is a non-issue unless way too much time is spent on the ground. This is one area that liquid cooling or fan-cooling has a real advantage, whether the engine is a Jabiru or Lycoming. With my engine hanging out in the breeze I don't even need an oil cooler to stay in the green in both oil temp and CHT. One problem found when they went to hydraulic lifters a few years ago was that they needed a vent in the rocker chamber to improve the oil flow. An SB was issued which was easily and quickly complied with in the field that corrected that problem that should have been caught before it was released. I know of no other big issues that are not largely self-inflicted. Anyone who has been around Rotax 912 engines for a while knows that you can't treat them like Lycomings and expect them to last long, and most problems found by owners of 912 engines have been self-inflicted due to ignorance, just like on Jabirus. Both Rotax and Jabiru are in a process of continuous design and make periodic changes to improve the product or reduce the cost to manufacture and support them. That said, I like the 912UL a little better than the Jabiru 2200, mostly because of the PSRU which gives lower prop noise at cruise rpm. If propped correctly, the difference in low speed thrust is not an issue unless you fly in/out of a really short/tight field, like John H does. BUT the Jabiru does have some advantages over the 912, which I won't bother to list here. Both are very good engines if installed and operated properly. Likewise, both can become boat anchor very quickly if you don't follow the proper procedures. I admire anyone who is experimenter enough to try unproven engines in their flying machines. I'm just not one of them. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 I believe that banking institutions are more dangerous to our liberties than standing armies. - Thomas Jefferson Read this topic online here: http://forums.matronics.com/viewtopic.php?p=284142#284142 ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 31, 2010
Thom, Speaking of the Jab again, a couple other problems I've heard about that I still keep hearing about are high oil consumption in certain (seemingly random?) cases and problems with fretting where the flywheel attaches to the crankshaft. I think the latter is with the 2200 but can't remember offhand. Those are two of the scary things I keep hearing about on the Jab lists that I havn't heard whether they're resolved or not. Another is problems with the distributor where there's wearing on the shaft or something along those lines. Any ideas or info about those by chance? Obviously, since I'm not an owner I only have the reports I read on lists and so on to go on and don't have access to what Jabiru themselves actually have said about it (other than perhaps service bulletins). We've corresponded about this already, but when I do eventually decide to build (a Kolb is one of the planes on the list) the Jab is one of the engines I'm considering (probably the 2200). LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=284146#284146 ________________________________________________________________________________
Date: Jan 31, 2010
From: "Jack B. Hart" <jbhart(at)onlyinternet.net>
Subject: Re: Alternitive Kolb Engines
>So.... I hate to say this, but you really do get an awful lot for your 20 grand when you buy a 912 and same with any of the Rotax 2-strokes. Most of the grunt work as far as installation, running, etc., has already been done for you. > Lucien, In my experience with two cycle engines, there seems to be plenty of "grunt work" left. For all the good things that Rotax and others have done to adapt two cycle engines for aircraft, they have not provided the pilot with a means for effective engine management. I believe the inability, during flight, to adjust air fuel mixture is the largest single cause of premature two cycle engine failure. Jack B. Hart FF004 Winchester, IN ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Alternitive Kolb Engines
Date: Jan 31, 2010
I believe the inability, during flight, to > adjust air fuel mixture is the largest single cause of premature two cycle > engine failure. > > Jack B. Hart FF004 Jack H/Gang: If you and I really knew what the numbers were, I bet there would be far more engine outs and engine failures caused because the pilot had in flight manual mixture control. Not only two strokes, but certified aircraft engines as well. You don't hear about it normally, but a lot of pistons and valves are burned in Lycomings and Continentals because of overagressive leaning. First engine out I experienced was caused by a CPS remote mixture control on my Cuyuna ULII02 powered Ultrastar, December 1984. The Cuyuna was very sensitve to main fuel mixture changes. Had a bad habit of shutting down completely if it went a hair over the rich side, just like hitting the kill switch. Seems to me you are more interested in fuel economy than performance, and that is what drives your desire to lean out your two strokes to the max. Based on the number of engines you have gone through and the number of hours flown, you probably still have a lot of experimenting to do before you get your system simple and reliable. I wish you a great deal of success with your experiments. It is very difficult to remember to manage a main fuel mixture control in an ultralight, whether two or four stroke. One of our Kolb List members experienced an engine out with a 4 stroke because of mismanagement of a manual main fuel control. john h mkIII titus, alabama ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Alternitive Kolb Engines
Date: Jan 31, 2010
> That said, I like the 912UL a little better than the Jabiru 2200, mostly because of the PSRU which gives lower prop noise at cruise rpm. If propped correctly, the difference in low speed thrust is not an issue unless you fly in/out of a really short/tight field, like John H does. BUT the Jabiru does have some advantages over the 912, which I won't bother to list here. Both are very good engines if installed and operated properly. Likewise, both can become boat anchor very quickly if you don't follow the proper procedures. > > Thom Riddle Thom R/Gang: I don't know much about Jabiru engines. Never flew an aircraft powered with one. I have flown quite a bit with John Williamson when his Kolbra was Jabiru powered. Like all direct drive engines I am familiar with, the Jabiru powered Kolbra was anemic during take off and climb, with about equal cruise speed of my 912ULS powered MKIII. John W and I flew several long cross country flights together when he still had the Jabiru on the Kolbra. There was no comparison between take off and climb performance between the two airplanes. All that changed when he repowered with the 912ULS. We met at Canon City, Colorado, on the way to Monument Valley, UT. Next morning we took off for Leadville, CO. John W took off first and I never was able to catch him. He was about the same breaking ground, but would out climb and out run me from then on. The 912ULS made a considerable difference in performance. There was a lot more difference between the two engines than a noisy prop. I'm not trying to defend the engine I fly nor degrade the engines others fly. I am interested in learning more about my engine and others. I wish you would please share with us the advantages you referred to above, of the Jabiru over the 912. The New Kolb Aircraft Company tried powering Kolb aircraft with the Jabiru and the Verner. Neither engine lasted more than part of a season before they were replaced with the 912ULS. John W went the same route before he installed the 912ULS. There is a big difference in performance, and so far there is nothing that will touch a 912 on a MKIII, MKIIIx, Kolbra, and Sling Shot. Wish I had first hand experience flying with the Jabiru and Verner on a Kolb, but unfortunately I never had a chance to fly them. john h mkIII titus, alabama ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 31, 2010
Lucien, The distributor wear issue is not a big deal. The rotor and the distributor cap in the automotive distributor needs to be changed out every so often (few hundred hours) and cost is low at NAPA or other auto parts store. Mine has 243 hours on it and the original rotors and caps are in great shape. The fretting at the flywheel connection was in early engines only and the SB on that requires the now standard dowel pins to be installed AT OVERHAUL if no problems are encountered before that. My engine is subject to this SB but I've not had any problems in that area. I believe the 100 hour inspection list includes re-torquing these attach bolts and suspect that owners have ignored this bit and that is the reason for the "problem". Installing dowels helps make it more murphy-proof. The high oil consumption is mostly an operating issue due to overfilling the sump.... very much like filling a Lycoming O-320 to eight quarts will end up with about six quarts in short order because the excess will be vented out. Nobody who has flown an O-320 for awhile (and pays for his own oil) ever fills the sump past 6 quarts. Filling the Jabiru too high will result in excess oil loss, not consumption. Some don't understand the difference. I keep my oil level where it is supposed to be. I drain a small dribble of ugly stuff from the air/oil separator after each flight or two. In the first 50 hours I flew the Jab (to oil change) I added no more than 1 quart to keep it at proper level... slightly more than the 912 but an insignificant amount by air-cooled engine standards. Recommended oil is semi-synthetic Aeroshell 15W-50 which is about $5.50/quart and it takes 2 1/2 quarts to fill the sump to proper level. While we are at it, there have been reports of hard starting in cold weather. The Jab has a single Bing 94 carb, similar(but not identical) to the Bing 64 on the 912. Like the Rotax Bing 64, to start in the cold, the enricher must be full on and the throttle at idle. Again, ignorance is at the root of this so-called "problem", both for hard starting 912 engines and hard starting Jab engines in cold weather. John H said something about someone with a Jab had hard starting on a very damp morning and had to dry out the distributor caps (if I remember correctly). I've never had that problem when my Jab sits out overnight in the rain, as long as I cover the engine (which I do). The morning after relative humidity has been as high as 95% and it started right up. Great engine and getting better as continuous design process goes forward.... but still wish it had a geared prop to reduce the prop noise. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 I believe that banking institutions are more dangerous to our liberties than standing armies. - Thomas Jefferson Read this topic online here: http://forums.matronics.com/viewtopic.php?p=284159#284159 ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 31, 2010
jbhart(at)onlyinternet.ne wrote: > > Lucien, > > In my experience with two cycle engines, there seems to be plenty of "grunt > work" left. For all the good things that Rotax and others have done to adapt > two cycle engines for aircraft, they have not provided the pilot with a means > for effective engine management. I believe the inability, during flight, to > adjust air fuel mixture is the largest single cause of premature two cycle > engine failure. > > Jack B. Hart FF004 > Winchester, IN I disagree. Far and away, no in-flight adjustable mixture is more towards the bottom of the list for engine-out causes rather than the top. Generally, when the jetting chart is followed for your altitude and temp, mixture problems are rare, at least those that go to the point of stopping the prop. True, you do have to compensate for having fixed jetting in your operating practices (remember you're going to go rich at higher altitudes, no high-speed descents with the throttle partially open, etc) but fixed jetting by itself I havn't observed to be a major problem since good 2-stroke practice is easy to follow. The major contributors to engine-outs with the 2-strokes include (in my experience with both my 2-strokes and those of other guys I know who've flown them a lot): - overly hard running (you can't run the jeepers out of a 2-stroke like we can and should our 912's) - underpowering (leads to the above) - fuel system maintenance/installation errors - ignition system installation errors (caused my one/only engine-out with a 2-stroke) - under or overpropping - incorrect installation - other incorrect operating practices for 2-strokes like shock-heating (long descents followed by immediate full power) and long descents with partially open throttle, etc. There was an altitude compensating setup available for the 2-stroke Bings for a while, but it eventually was discontinued for reasons unknown (probably cost, it was pretty expensive). I've heard of some in-flight mixture controls being developed as well, but fro the little study I did of them there wasn't much in the way of reliable information about how to actually operate them. Besides, the fixed jetting maintains the correct CHT/EGT's virtually all the time anyway, so it doesn't sound to me like a very effective bang/buck option. My experience with the Rotax 2-strokes has always been bolt-on-and-go-fly. They give very little trouble as long as the directions are followed and the maint. is done correctly. Like I said, the only time the fan stopped turning on a 2-stroke for me was my 447 on my trike. Turned out to be an installation error on my part (mag lead was bundled in with the ground lead and it shorted in flight, shutting the engine off). LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=284161#284161 ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "Thom Riddle" <riddletr(at)gmail.com>
Date: Jan 31, 2010
I suspect John W had a very early engine and they were indeed anemic, even in faster airframes like the Zenith 601. I spoke to a guy in Mexico, MO at the Zenith open-house in 2001 who had a very early Jab 2200 and he was very unhappy with that engine performance. Mine is serial #1574 which is one of the later solid lifter models with many improvements over the very early models. I get 1,100 fpm climb on a standard day and about 900 on a very hot day, at Vy which is about 60-65mph. AND my prop (fixed pitch wood) is something of a cruise prop since it only turns about 3170 rpm at full throttle straight and level flight. Max continuous rpm is 3,300. As I've said before, the continue to improve the product as does Rotax and anyone else in the engine business who wants to stay in that business. -------- Thom Riddle Buffalo, NY Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x31 I believe that banking institutions are more dangerous to our liberties than standing armies. - Thomas Jefferson Read this topic online here: http://forums.matronics.com/viewtopic.php?p=284162#284162 ________________________________________________________________________________
Subject: Re: Alternitive Kolb Engines
From: "lucien" <lstavenhagen(at)hotmail.com>
Date: Jan 31, 2010
Thom Riddle wrote: > Lucien, > > The distributor wear issue is not a big deal. The rotor and the distributor cap in the automotive distributor needs to be changed out every so often (few hundred hours) and cost is low at NAPA or other auto parts store. Mine has 243 hours on it and the original rotors and caps are in great shape. > > The fretting at the flywheel connection was in early engines only and the SB on that requires the now standard dowel pins to be installed AT OVERHAUL if no problems are encountered before that. My engine is subject to this SB but I've not had any problems in that area. I believe the 100 hour inspection list includes re-torquing these attach bolts and suspect that owners have ignored this bit and that is the reason for the "problem". Installing dowels helps make it more murphy-proof. > > The high oil consumption is mostly an operating issue due to overfilling the sump.... very much like filling a Lycoming O-320 to eight quarts will end up with about six quarts in short order because the excess will be vented out. Nobody who has flown an O-320 for awhile (and pays for his own oil) ever fills the sump past 6 quarts. Filling the Jabiru too high will result in excess oil loss, not consumption. Some don't understand the difference. I keep my oil level where it is supposed to be. I drain a small dribble of ugly stuff from the air/oil separator after each flight or two. In the first 50 hours I flew the Jab (to oil change) I added no more than 1 quart to keep it at proper level... slightly more than the 912 but an insignificant amount by air-cooled engine standards. Recommended oil is semi-synthetic Aeroshell 15W-50 which is about $5.50/quart and it takes 2 1/2 quarts to fill the sump to proper level. > > While we are at it, there have been reports of hard starting in cold weather. The Jab has a single Bing 94 carb, similar(but not identical) to the Bing 64 on the 912. Like the Rotax Bing 64, to start in the cold, the enricher must be full on and the throttle at idle. Again, ignorance is at the root of this so-called "problem", both for hard starting 912 engines and hard starting Jab engines in cold weather. > > John H said something about someone with a Jab had hard starting on a very damp morning and had to dry out the distributor caps (if I remember correctly). I've never had that problem when my Jab sits out overnight in the rain, as long as I cover the engine (which I do). The morning after relative humidity has been as high as 95% and it started right up. > > Great engine and getting better as continuous design process goes forward.... but still wish it had a geared prop to reduce the prop noise. Ok, thanks Thom. The dowel pin mod I've heard of, but hadn't heard any reports about whether it actually fixed the fretting problem. I also wasn't aware of the maint. schedule on the distributor (sounds about like what you always had to do on our old cars so indeed doesn't sound like a big deal as long as you don't tell the parts dudes at Napa they're going in an a/c engine ;)). I've looked over some of the SB's issued by Jabiru, which is where I found out some of these things. but again not being an owner, I'm in the dark on lots of it. In my case depending on the plane I eventually decide to build I have the 7000' MSL altitude issue to deal with too. That'd be the only problem I'd have with a 2200, the motor I'd most like to go with. The 3300 is too close to the cost of the 912 to not use the 912 for say a Mark III where it'd be more appropriate (and I could reuse my 68" Warp Drive which I'm keeping for just such an eventuality ;)).


January 13, 2010 - January 31, 2010

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