Kolb-Archive.digest.vol-ns

March 16, 2016 - March 22, 2016



      www.ezflaphandle.com - safety & performance upgrade for light aircraft
      www.grantstar.net      - winning proposals for non-profit and for-profit entities
      
      --------------------------------------------
      On Wed, 3/16/16, Rick Neilsen  wrote:
      
       Subject: Re: Kolb-List: FireStar 2 Kit Received !
       To: "kolb-list(at)matronics.com" 
       Date: Wednesday, March 16, 2016, 12:49 PM
      
       Bill
       Consider that new engine very carefully. I'm
       speaking from experience. I was the first to put a VW on a
       Kolb. It is a big undertaking. First thePegasus Power O-100 engine uses a difocalmount
       and kolbs have a bed type mount. I had tofabricatea
       custom mount for the VW. I had help as GP Aircraft made a
       prop end mount that made iteasier. You will have to
       fabricate a custom exhaustsystem. You will need to enter
       the black science of prop selection. You may likemagnetos
       but I don't, they are heavy, expensive, under powered,
       and there is a reason they come in pairs.Now the real
       tough stuff, the engine is still in development. You will be
       the test pilot for not just the engine installation but for
       the engine too.
       Don't get me wrong I'm not trying to talk
       you out of it but do not underestimate the task you will be
       taking on. I spent one extra year installing my VW. Then
       Ichangedto a redriveVW engine. Then I had a redrive
       failure. Then Ifabricateda new lower engine mount. Five
       years later I was stilltweakingexhaustsystems, Props,
       carb settings, and redrive ratios. Eighteen years later
       I'm stillbattlingengine noise - the engine
       mounttransmitstoo much vibration noise to the airframe.
       One of my high engine mounts had a soft enough mount that
       was very smooth and quiet but chewed up engine mounting
       bushings/dampers.
       One more thing, engine
       buildersoverestimatepower and underestimate weight and
       price.
       It could be a worthychallenge but are you up to
       it?
       Rick NeilsenRedrive VW
       Powered MKIIIC
       On Wed, Mar 16, 2016
       at 1:33 PM, Bill Berle 
       wrote:
       Bill Berle 
      
      
       Well, the used FS2 kit that I had purchased has arrived! I
       picked it up form the Yellow Freight terminal (YRC nowdays)
       last night. Got it back to my hangar, and was able to spend
       a couple of hours unpacking most of it. I have not been able
       to do a full inventory, because I do not have a full
       inventory sheet from Kolb. But I have a lot of various
       airplane hardware floating around in my hangar :)
      
      
       One of the chimpanzees involved somewhere in the shipping
       crushed two or three small tubes in the horizontal
       stabilizers.
      
      
       The fuselage cage had been hand-painted with white brush-on
       house paint or something. I'm thankful for that, because
       there is only minor corrosion in the form of brown stains in
       the white paint, and no serious pitting. I will eventually
       have it blasted and re-primed or powder coated. Any
       suggestions, warnings, or experience good or bad with powder
       coating and steel priming is welcome.
      
      
       The kit came with brownish-red plastic wheels and 15 x 6.00
       x 6 tires. Alumuinum gear legs, short windshield, one gas
       can. It is serial number FS-636, the instruction manual is
       dated 1996.
      
      
       The aluminum tube for the tailboom ("fuselage
       tube" in Kolb language) had apparently been
       accidentally drilled for the wing ribs, because the original
       builder did not realize the tubes were different. So I may
       be able to salvage it, repair it, or plug the holes with
       "Dead" rivets. Or, I may have to replace the
       tube.
      
      
       I will be using 4 stroke power on this, as I have mentioned
       previously. Dagwodzz has been very kind to spend some
       quality time with me on the phone educating me about
       V-twins. Thank you Dagz! I am also looking at the absolutely
       beautiful Pegasus Power O-100 engine from Pete Plumb in
       California. I have seen this engine run in person and was
       very very impressed.
      
      
       If anyone can point me to specific articles or archives on
       this list regarding technical errors in the plans or
       instructions, or common problems building the FireStar,
       Again I am happy to hear about it.
      
      
       I have several minor and medium size modifications and
       tweaks that I am looking into on this airplane. Some of them
       are aerodynamic (raked tips, VG's, etc.), some of them
       are engine related (4 stroke), and some of them are
       mechanical (aircraft quality hardware and fasteners wherever
       possible... I have this stuff laying around).
      
      
       Glad to be a brand new, green, wet-behind-the-ears Kolber !
      
      
       Bill Berle
      
       www.ezflaphandle.com
       - safety & performance upgrade for light aircraft
      
       www.grantstar.net  
          - winning proposals for non-profit and for-profit
       entities
      
      
       --------------------------------------------
      
       On Tue, 3/15/16, Richard Girard 
       wrote:
      
      
       Subject: Re: Kolb-List: Re: Tires for your Firestar
      
       To: "kolb-list(at)matronics.com"
       
      
       Date: Tuesday, March 15, 2016, 9:21 AM
      
      
       you could also try
      
       this. I've never used it, can't make a
      
       recommendation.
      
       https://www.zoro.com/3m-flexible-foam-nvh-08463/i/G0406463/?gdffi=047ada998cf641fa93e55ae8579df863&gdfms=5EA4232146CF4B229C255AAAF651CF33&gclid=CPW8-dyLw8sCFQYIaQodCZwIjw&gclsrc=aw.ds
      
      
       Lots of Youtube videos about using urethane foam
      
       to fill tires, too, but it doesn't remain flexible so
      
       it'll crush up over time and make a mess in something
      
       like an aircraft tire.
      
       Rick
      
       On Mon, Mar 14, 2016
      
       at 1:08 PM, Bill Berle 
      
       wrote:
      
      
       Bill Berle 
      
      
       Here's a potential game-changer solution right
      
       here...
      
      
       http://www.goldspeedproducts.com/shop/tire-blocks/
      
      
       These are foam inserts that allow you to run lower
       pressure
      
       and even run safely when punctured flat.
      
      
       I'll bet that these foam blocks weigh less than the
      
       three piece tire iron set that was mentioned earlier, or
       the
      
       can of flat tire repair goop :)
      
      
       Bill Berle
      
      
       www.ezflaphandle.com
      
       - safety & performance upgrade for light aircraft
      
      
       www.grantstar.net  
      
          - winning proposals for non-profit and
       for-profit
      
       entities
      
      
       --------------------------------------------
      
      
       On Mon, 3/14/16, Larry Cottrell
      
       
      
       wrote:
      
      
       Subject: Re: Kolb-List: Re: Tires for your Firestar
      
      
       To: "kolb-list(at)matronics.com"
      
       
      
      
       Date: Monday, March 14, 2016, 10:37 AM
      
      
       "
      
      
       I
      
      
       will have a small lightweight tool kit with me, and a
      
       tire
      
      
       pump. Even on a certified172 I can take the wheel off
       the
      
      
       airplane with a medium Crescent wrench, take the wheel
      
       apart
      
      
       with three 1/4 inch bolts, replace an inner tube or
       patch
      
       a
      
      
       tire, and get it back together to fly back
      
      
       home."
      
      
       I just
      
      
       carry a can of "spare tire" wrapped in bubble
      
       wrap
      
      
       in the back of my plane.
      
      
       Larry
      
      
       On Mon, Mar 14, 2016
      
      
       at 10:56 AM, Bill Berle 
      
      
       wrote:
      
      
       Bill Berle 
      
      
       Yes, I want to make it clear that I'm not trying to
      
      
       hassle or trash-talk anyone or their product. I do
       prefer
      
      
       not having to wrestle with someone just to get an
       answer
      
       to
      
      
       my question, but regardless of the effort it takes to
       get
      
      
       that answer my motives and agendas are positive and not
      
      
       negative.
      
      
       My situation is that I want to fly extreme-STOL up in
       the
      
      
       mountains and desert. I've been scouting several
      
      
       locations in my 172, and believe it or not most of them
      
       are
      
      
       actually within 50 or 60 miles of the "big
      
       city"
      
      
       limits. So it's not like I'm going out Grizzly
      
       bear
      
      
       bow hunting in the Aleutian Islands or anything... but
      
      
       it's still way too far for me to just "walk
       into
      
      
       town" with a tire and wheel in my hands.
      
      
       I will have a small lightweight tool kit with me, and a
      
       tire
      
      
       pump. Even on a certified172 I can take the wheel off
       the
      
      
       airplane with a medium Crescent wrench, take the wheel
      
       apart
      
      
       with three 1/4 inch bolts, replace an inner tube or
       patch
      
       a
      
      
       tire, and get it back together to fly back home.
      
      
       Bill Berle
      
      
       --------------------------------------------
      
      
       On Mon, 3/14/16, Richard Girard 
      
      
       wrote:
      
      
       Subject: Re: Kolb-List: Re: Tires for your Firestar
      
      
       To: "kolb-list(at)matronics.com"
      
      
       
      
      
       Date: Monday, March 14, 2016, 9:29 AM
      
      
       I have three metal
      
      
       tire irons that I carry with me. Less than 1 lb. for
      
       the
      
      
       set
      
      
       and with a little water as lubricant they get the
       tire
      
       off
      
      
       a
      
      
       one piece wheel just fine. It's breaking the bead
      
      
       that's the trick and for that I just use a hammer
      
      
       with
      
      
       one iron to get it started. It's not what I'd
      
       use
      
      
       at
      
      
       home, but we're talking stranded in the outback
      
       with
      
      
       the
      
      
       vultures circling. :-}
      
      
       Rick Girard
      
      
       On Mon, Mar 14, 2016
      
      
       at 9:16 AM, Charlie England 
      
      
       wrote:
      
      
       Charlie England 
      
      
       The tires and wheels do look nice, and are likely a
      
       good
      
      
       option if flying close to home.
      
      
       However, it seems like you're missing his point.
      
      
       He's talking about real 'bush' flying,
       away
      
      
       from
      
      
       airports & service facilities. With conventional
       2
      
      
       piece
      
      
       wheels, you could break them down with simple hand
      
       tools
      
      
       to
      
      
       repair a flat, and a small hand pump to re-inflate.
       But
      
      
       with
      
      
       auto-style one piece wheels, it requires specialized
      
      
       (heavy)
      
      
       tools to break a tire down for repair. Not likely to
       be
      
       in
      
      
       a
      
      
       tool kit you can carry in a Kolb or other very light
      
      
       a/c.
      
      
       Charlie
      
      
       On 3/13/2016 11:19 PM, Carolina Flyer wrote:
      
      
       Flyer" 
      
      
       Bill, I use a cheap harbor freight device for
       putting
      
      
       the
      
      
       tires on, cost $49.95 I think.
      
      
       Rick, The only tires that I sell are these that I
       have
      
      
       pictures of and they fit on a 8 inch rims
      
      
       --------
      
      
       Kolb Firestar II
      
      
       503 C-Box / RK400
      
      
       Soon to have a
      
      
       Rotax 670 DCDI
      
      
       with a C-Box and
      
      
       RK 400 Clutch
      
      
       Challenger II
      
      
       503 Tall Drive
      
      
       Location : Buffalo South Carolina
      
      
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________________________________________________________________________________
Date: Mar 16, 2016
Subject: Re: Fixing a Flat Tire
From: Rick Neilsen <neilsenrm(at)gmail.com>
Dennis On a trip to Airventure I had a flat after a overnight stop. In the morning I filled my tire with a can of Fix-A-Flat. I got to my next fuel stop and added a bit more air. On the next stop I landed at Airventure with a totally flat tire. Rick Neilsen Redrive VW Powered MKIIIC On Wed, Mar 16, 2016 at 3:03 PM, KIRBY, DENNIS T GS-13 USAF AFMC AFNWC/EZS < dennis.kirby.3(at)us.af.mil> wrote: > AFNWC/EZS" > > Bill Berle wrote: << I will have a small lightweight tool kit with me, and > a tire pump. I can take the wheel off the airplane with a medium Crescent > wrench, > take the wheel apart with three 1/4 inch bolts, replace an inner tube or > patch > a tire, and get it back together to fly back home. > > > > Bill / Kolb Friends - > > I, too, travel with tire changing tools in my Mark-3 when I go backcountry > flying. As Bill describes above, I am able to remove and take apart my > split rims and patch (or replace) the inner tube. > > But what about using "Fix-a-Flat" for the solution? Does anyone have > experience blasting this goop into their Kolb inner tubes to remedy a flat > tire? Seems a lot lighter and easier, and you don't need the tire pump. > > Pros? Cons? > > Dennis Kirby > Mark-3 > New Mexico > > ________________________________________________________________________________
Date: Mar 16, 2016
Subject: Re: FireStar 2 Kit Received !
From: Rick Neilsen <neilsenrm(at)gmail.com>
John The way the sun hits her she looks like she is smiling. Rick On Wed, Mar 16, 2016 at 4:05 PM, John Hauck wrote: > > > Homer Kolb designed his wing for a reason. It works. > > I have never, in 32 years changed the outside dimensions of an Ultrastar, > Firestar, or MKIII wing. They work for me. > > Plastic wheels don't even make good paper weights. > > A varmint decided to taste the fabric on the right main gear of my MKIII. > We just completely rebuilt, fabric and paint, both main gear a year ago. > I'd shoot him is I could find him. Have no idea what it was. I was over > at Gantt International Airport yesterday taking photos of the damage. To ok > a couple extra of the environment over there. My little piece of heaven. > > Spring has sprung at hauck's holler. The weeds have sprouted. One can > watch them grow they are so fast. Spring is my favorite season. > Everything is already covered with pollen. ;-) > > > john h > mkIII > Titus, Alabama > > > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com [mailto: > owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle > Sent: Wednesday, March 16, 2016 12:33 PM > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: FireStar 2 Kit Received ! > > > Well, the used FS2 kit that I had purchased has arrived! I picked it up > form the Yellow Freight terminal (YRC nowdays) last night. Got it back to > my hangar, and was able to spend a couple of hours unpacking most of it. I > have not been able to do a full inventory, because I do not have a full > inventory sheet from Kolb. But I have a lot of various airplane hardware > floating around in my hangar :) > > One of the chimpanzees involved somewhere in the shipping crushed two or > three small tubes in the horizontal stabilizers. > > The fuselage cage had been hand-painted with white brush-on house paint o r > something. I'm thankful for that, because there is only minor corrosion i n > the form of brown stains in the white paint, and no serious pitting. I wi ll > eventually have it blasted and re-primed or powder coated. Any suggestion s, > warnings, or experience good or bad with powder coating and steel priming > is welcome. > > The kit came with brownish-red plastic wheels and 15 x 6.00 x 6 tires. > Alumuinum gear legs, short windshield, one gas can. It is serial number > FS-636, the instruction manual is dated 1996. > > The aluminum tube for the tailboom ("fuselage tube" in Kolb language) had > apparently been accidentally drilled for the wing ribs, because the > original builder did not realize the tubes were different. So I may be ab le > to salvage it, repair it, or plug the holes with "Dead" rivets. Or, I may > have to replace the tube. > > I will be using 4 stroke power on this, as I have mentioned previously. > Dagwodzz has been very kind to spend some quality time with me on the pho ne > educating me about V-twins. Thank you Dagz! I am also looking at the > absolutely beautiful Pegasus Power O-100 engine from Pete Plumb in > California. I have seen this engine run in person and was very very > impressed. > > If anyone can point me to specific articles or archives on this list > regarding technical errors in the plans or instructions, or common proble ms > building the FireStar, Again I am happy to hear about it. > > I have several minor and medium size modifications and tweaks that I am > looking into on this airplane. Some of them are aerodynamic (raked tips, > VG's, etc.), some of them are engine related (4 stroke), and some of them > are mechanical (aircraft quality hardware and fasteners wherever > possible... I have this stuff laying around). > > Glad to be a brand new, green, wet-behind-the-ears Kolber ! > > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and > for-profit entities > > -------------------------------------------- > On Tue, 3/15/16, Richard Girard wrote: > > Subject: Re: Kolb-List: Re: Tires for your Firestar > To: "kolb-list(at)matronics.com" > Date: Tuesday, March 15, 2016, 9:21 AM > > you could also try > this. I've never used it, can't make a > recommendation. > > https://www.zoro.com/3m-flexible-foam-nvh-08463/i/G0406463/?gdffi=047ad a998cf641fa93e55ae8579df863&gdfms=5EA4232146CF4B229C255AAAF651CF33&gclid =CPW8-dyLw8sCFQYIaQodCZwIjw&gclsrc=aw.ds > > Lots of Youtube videos about using urethane foam to fill tires, too, bu t > it doesn't remain flexible so it'll crush up over time and make a mess i n > something like an aircraft tire. > Rick > On Mon, Mar 14, 2016 > at 1:08 PM, Bill Berle > wrote: > Bill Berle > > > Here's a potential game-changer solution right here... > > > http://www.goldspeedproducts.com/shop/tire-blocks/ > > > These are foam inserts that allow you to run lower pressure and even ru n > safely when punctured flat. > > > I'll bet that these foam blocks weigh less than the three piece tire > iron set that was mentioned earlier, or the can of flat tire repair goop :) > > > Bill Berle > > www.ezflaphandle.com > - safety & performance upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and for-profit entities > > > -------------------------------------------- > > On Mon, 3/14/16, Larry Cottrell > > wrote: > > > Subject: Re: Kolb-List: Re: Tires for your Firestar > > To: "kolb-list(at)matronics.com" > > > Date: Monday, March 14, 2016, 10:37 AM > > > " > > I > > will have a small lightweight tool kit with me, and a tire > > pump. Even on a certified172 I can take the wheel off the > > airplane with a medium Crescent wrench, take the wheel apart > > with three 1/4 inch bolts, replace an inner tube or patch a > > tire, and get it back together to fly back > > home." > > > I just > > carry a can of "spare tire" wrapped in bubble wrap > > in the back of my plane. > > Larry > > On Mon, Mar 14, 2016 > > at 10:56 AM, Bill Berle > > wrote: > > > Bill Berle > > > Yes, I want to make it clear that I'm not trying to > > hassle or trash-talk anyone or their product. I do prefer > > not having to wrestle with someone just to get an answer to > > my question, but regardless of the effort it takes to get > > that answer my motives and agendas are positive and not > > negative. > > > My situation is that I want to fly extreme-STOL up in the > > mountains and desert. I've been scouting several > > locations in my 172, and believe it or not most of them are > > actually within 50 or 60 miles of the "big city" > > limits. So it's not like I'm going out Grizzly bear > > bow hunting in the Aleutian Islands or anything... but > > it's still way too far for me to just "walk into > > town" with a tire and wheel in my hands. > > > I will have a small lightweight tool kit with me, and a tire > > pump. Even on a certified172 I can take the wheel off the > > airplane with a medium Crescent wrench, take the wheel apart > > with three 1/4 inch bolts, replace an inner tube or patch a > > tire, and get it back together to fly back home. > > > Bill Berle > > > -------------------------------------------- > > > On Mon, 3/14/16, Richard Girard > > wrote: > > > Subject: Re: Kolb-List: Re: Tires for your Firestar > > > To: "kolb-list(at)matronics.com" > > > > > Date: Monday, March 14, 2016, 9:29 AM > > > I have three metal > > > tire irons that I carry with me. Less than 1 lb. for the > > set > > > and with a little water as lubricant they get the tire off > > a > > > one piece wheel just fine. It's breaking the bead > > > that's the trick and for that I just use a hammer > > with > > > one iron to get it started. It's not what I'd use > > at > > > home, but we're talking stranded in the outback with > > the > > > vultures circling. :-} > > > Rick Girard > > > On Mon, Mar 14, 2016 > > > at 9:16 AM, Charlie England > > > wrote: > > > Charlie England > > > The tires and wheels do look nice, and are likely a good > > > option if flying close to home. > > > However, it seems like you're missing his point. > > > He's talking about real 'bush' flying, away > > from > > > airports & service facilities. With conventional 2 > > piece > > > wheels, you could break them down with simple hand tools > > to > > > repair a flat, and a small hand pump to re-inflate. But > > with > > > auto-style one piece wheels, it requires specialized > > (heavy) > > > tools to break a tire down for repair. Not likely to be in > > a > > > tool kit you can carry in a Kolb or other very light > > > a/c. > > > Charlie > > > On 3/13/2016 11:19 PM, Carolina Flyer wrote: > > > Flyer" > > > Bill, I use a cheap harbor freight device for putting > > the > > > tires on, cost $49.95 I think. > > > Rick, The only tires that I sell are these that I have > > > pictures of and they fit on a 8 inch rims > > > -------- > > > Kolb Firestar II > > > 503 C-Box / RK400 > > > Soon to have a > > > Rotax 670 DCDI > > > with a C-Box and > > > RK 400 Clutch > > > Challenger II > > > 503 Tall Drive > > > Location : Buffalo South Carolina > > > ========== > > > br> > > > fts!) > > > r> > > > > > > > href="http://www.buildersbooks.com" > > > rel="noreferrer" > > > target="_blank">www.buildersbooks.com > > > rel="noreferrer" > > > target="_blank">http://www.matronics.com/contribution > > > -Matt Dralle, List Admin. > > > ========== > > > -List" rel="noreferrer" > > > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > > ========== > > > FORUMS - > > > eferrer" > > > target="_blank">http://forums.matronics.com > > > ========== > > > b Site - > > > -Matt Dralle, List Admin. > > > rel="noreferrer" > > > target="_blank">http://www.matronics.com/contribution > > > ========== > > > -- > > > =9CBlessed > > > are the cracked, for they shall let in the light.=9D > > Groucho > > > Marx > > > ========== > > > br> > > fts!) > > > r> > > > > > w.buildersbooks.com" > rel="noreferrer" > > target="_blank">www.buildersbooks.com > > > rel="noreferrer" > > target="_blank">http://www.matronics.com/contribution > > > -Matt Dralle, List Admin. > > > ========== > > > -List" rel="noreferrer" > > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > > ========== > > > FORUMS - > > > eferrer" > > target="_blank">http://forums.matronics.com > > > ========== > > > b Site - > > > -Matt Dralle, List Admin. > > > rel="noreferrer" > > target="_blank">http://www.matronics.com/contribution > > > ========== > > > -- > > The older I get, the less tolerant I am of > > those who are intolerant. > > If you forward this email, or any part of > > it, please remove my email address before sending. > > > ========== > > br> > fts!) > > r> > > > w.buildersbooks.com" rel="noreferrer" > target="_blank">www.buildersbooks.com > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > -Matt Dralle, List Admin. > > ========== > > -List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > ========== > > FORUMS - > > eferrer" > target="_blank">http://forums.matronics.com > > ========== > > b Site - > > -Matt Dralle, List Admin. > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > ========== > > > -- > =9CBlessed > are the cracked, for they shall let in the light.=9D Groucho Ma rx > > ________________________________________________________________________________
Date: Mar 16, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: FireStar 2 Kit Received !
"Homer Kolb designed his wing for a reason. It works. I have never, in 32 years changed the outside dimensions of an Ultrastar, Firestar, or MKIII wing. They work for me." I agree completely, I'm sure the stock Kolb wing works perfectly well. But on an experimental homebuilt I'm looking to add some of the small amount of knowledge and experience that I've gained through about the same 30+ years in aviation. Mr. Kolb himself changed the wing dimensions to create the Slingshot, Kolbra, Firelfy, and others. He also changed the angle of incidence (wing mounting angle) to create different characteristics on different models. Raked wingtips are shown to work, especially at high AoA and low speeds. They create a pressure field that slightly reduces the wingtip vortex. VG's are shown to work great, especially on simple turbulent flow airfoils like the Cub, Kolb, and Aeronca. They help the airflow stay attached to the wing at higher AoA. This results in better control authority at low speeds, which will be a lifesaver in off-airport STOL operations. On a high drag airplane like a Kolb, reducing drag doesn't make you go any faster. It allows you to fly at the same speed with less power or fuel burn. Mr. Kolb designed the landing gear to be as easy and low-risk for new or low-time pilots as possible. It worked, and the Kolb has a wonderful reputation for easy ground handling. This is just what the doctor ordered for a kit plane that was safe for low time pilots. But this mellow ground handling comes at the cost of losing the ideal ground angle for the wing to take off and land slower. A longer or taller landing gear requires a slightly more experienced pilot, but you get better STOL performance in the bargain. ________________________________________________________________________________
Subject: Re: Kolb tires
From: "Rex Rodebush" <jrrodebush(at)gmail.com>
Date: Mar 16, 2016
Attached are pictures of the brake pedals I modified to fit my feet. I bought new Matco wheels about 2 years ago as they are thicker and Matco had cracking problems with the old ones. I ordered the new machined caliper with the wheels as they have a larger piston than the old cast versions. The braking was better but still not acceptable. I then mounted the old calipers on in addition as the wheels were drilled for dual calipers and the mounting holes were the same. Now the braking is great. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=453823#453823 Attachments: http://forums.matronics.com//files/brakes2_167.jpg http://forums.matronics.com//files/brakes1_204.jpg ________________________________________________________________________________
From: Dennis Rowe <rowedenny(at)windstream.net>
Subject: Re: FireStar 2 Kit Received !
Date: Mar 16, 2016
If the following statement is true, you'll want an HKS700e Dennis "Skid" Rowe > > I just know that I'm more comfortable with 4 stroke power, and I want the reliability/noise benefits of those engines. > > Bill ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: FireStar 2 Kit Received !
Date: Mar 16, 2016
Bill B/Kolbers: With your background you should realize what it takes to "make" an airplane engine, and make it work safely and reliably, while making more power than ever required. Takes but a minute to discover Rotax 2 and 4 stroke engines, a couple VW's, and a smattering of HKS's are what is pushing Kolbs though the air. Since this thing started about 40 years ago, there have been a lot of different power plants tried, but it comes down to the few I mentioned that are still around and still flying. I had a buddy, back in the 80's, that had a J3 Kitten powered with a half VW, a 4 stroke. At the time I was flying my FS with a 447. He was always bragging about how much more reliable his 4 stroke was than my 2 stroke. Of course, he had never had an engine stoppage or failure, and I had had plenty of both. One day we were flying a cross country from Bessemer to Wetumpka, AL. We were chatting on the radio when my buddy said, "Uh oh!", as the Kitten rapidly descended into a farmer's field. His 4 stroke had broken a valve spring. All these engines, 2 and 4 stroke will quit when they get ready, for one reason or the other. When I fly places that I cannot survive if I have an engine out, I say a little prayer to my Higher Power, and accept that fact if the engine stops. At my age I am getting less inclined to take those chances, but it is difficult to fly anywhere when you, at some time during that flight, don't find yourself in that situation. Some folks thrive on developing and experimenting with our airplanes. That is what keeps them going. We have all done our share over the years. So get out there and get a new engine going that is safe, reliable, more power than ever needed, cheap, and burns 1 GPH. Time to roll out the MKIII and get the pollen and barn dust washed off her. john h mkIII Titus, Alabama -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle Sent: Wednesday, March 16, 2016 3:12 PM Subject: Re: Kolb-List: FireStar 2 Kit Received ! Thanks Rick, I'm not taking it lightly. I have started to look at just what it would take to adapt the O-100 engine, and yes it is completely different than the Rotax bed mount built into the airframe. I happen to be very fortunate in that I have a good infrastructure of structural engineering, welding, machinists, and fabricators available to me. I could never take this on without having built up that infrastructure. I just know that I'm more comfortable with 4 stroke power, and I want the reliability/noise benefits of those engines. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Wed, 3/16/16, Rick Neilsen wrote: Subject: Re: Kolb-List: FireStar 2 Kit Received ! To: "kolb-list(at)matronics.com" Date: Wednesday, March 16, 2016, 12:49 PM Bill Consider that new engine very carefully. I'm speaking from experience. I was the first to put a VW on a Kolb. It is a big undertaking. First the Pegasus Power O-100 engine uses a difocal mount and kolbs have a bed type mount. I had to fabricate a custom mount for the VW. I had help as GP Aircraft made a prop end mount that made it easier. You will have to fabricate a custom exhaust system. You will need to enter the black science of prop selection. You may like magnetos but I don't, they are heavy, expensive, under powered, and there is a reason they come in pairs. Now the real tough stuff, the engine is still in development. You will be the test pilot for not just the engine installation but for the engine too. Don't get me wrong I'm not trying to talk you out of it but do not underestimate the task you will be taking on. I spent one extra year installing my VW. Then I changed to a redrive VW engine. Then I had a redrive failure. Then I fabricated a new lower engine mount. Five years later I was still tweaking exhaust systems, Props, carb settings, and redrive ratios. Eighteen years later I'm still battling engine noise - the engine mount transmits too much vibration noise to the airframe. One of my high engine mounts had a soft enough mount that was very smooth and quiet but chewed up engine mounting bushings/dampers. One more thing, engine builders overestimate power and underestimate weight and price. It could be a worthy challenge but are you up to it? Rick NeilsenRedrive VW Powered MKIIIC On Wed, Mar 16, 2016 at 1:33 PM, Bill Berle wrote: Bill Berle Well, the used FS2 kit that I had purchased has arrived! I picked it up form the Yellow Freight terminal (YRC nowdays) last night. Got it back to my hangar, and was able to spend a couple of hours unpacking most of it. I have not been able to do a full inventory, because I do not have a full inventory sheet from Kolb. But I have a lot of various airplane hardware floating around in my hangar :) One of the chimpanzees involved somewhere in the shipping crushed two or three small tubes in the horizontal stabilizers. The fuselage cage had been hand-painted with white brush-on house paint or something. I'm thankful for that, because there is only minor corrosion in the form of brown stains in the white paint, and no serious pitting. I will eventually have it blasted and re-primed or powder coated. Any suggestions, warnings, or experience good or bad with powder coating and steel priming is welcome. The kit came with brownish-red plastic wheels and 15 x 6.00 x 6 tires. Alumuinum gear legs, short windshield, one gas can. It is serial number FS-636, the instruction manual is dated 1996. The aluminum tube for the tailboom ("fuselage tube" in Kolb language) had apparently been accidentally drilled for the wing ribs, because the original builder did not realize the tubes were different. So I may be able to salvage it, repair it, or plug the holes with "Dead" rivets. Or, I may have to replace the tube. I will be using 4 stroke power on this, as I have mentioned previously. Dagwodzz has been very kind to spend some quality time with me on the phone educating me about V-twins. Thank you Dagz! I am also looking at the absolutely beautiful Pegasus Power O-100 engine from Pete Plumb in California. I have seen this engine run in person and was very very impressed. If anyone can point me to specific articles or archives on this list regarding technical errors in the plans or instructions, or common problems building the FireStar, Again I am happy to hear about it. I have several minor and medium size modifications and tweaks that I am looking into on this airplane. Some of them are aerodynamic (raked tips, VG's, etc.), some of them are engine related (4 stroke), and some of them are mechanical (aircraft quality hardware and fasteners wherever possible... I have this stuff laying around). Glad to be a brand new, green, wet-behind-the-ears Kolber ! Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/15/16, Richard Girard wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Tuesday, March 15, 2016, 9:21 AM you could also try this. I've never used it, can't make a recommendation. https://www.zoro.com/3m-flexible-foam-nvh-08463/i/G0406463/?gdffi=047ada998cf641fa93e55ae8579df863&gdfms=5EA4232146CF4B229C255AAAF651CF33&gclid=CPW8-dyLw8sCFQYIaQodCZwIjw&gclsrc=aw.ds Lots of Youtube videos about using urethane foam to fill tires, too, but it doesn't remain flexible so it'll crush up over time and make a mess in something like an aircraft tire. Rick On Mon, Mar 14, 2016 at 1:08 PM, Bill Berle wrote: Bill Berle Here's a potential game-changer solution right here... http://www.goldspeedproducts.com/shop/tire-blocks/ These are foam inserts that allow you to run lower pressure and even run safely when punctured flat. I'll bet that these foam blocks weigh less than the three piece tire iron set that was mentioned earlier, or the can of flat tire repair goop :) Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/14/16, Larry Cottrell wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Monday, March 14, 2016, 10:37 AM " I will have a small lightweight tool kit with me, and a tire pump. Even on a certified172 I can take the wheel off the airplane with a medium Crescent wrench, take the wheel apart with three 1/4 inch bolts, replace an inner tube or patch a tire, and get it back together to fly back home." I just carry a can of "spare tire" wrapped in bubble wrap in the back of my plane. Larry On Mon, Mar 14, 2016 at 10:56 AM, Bill Berle wrote: Bill Berle Yes, I want to make it clear that I'm not trying to hassle or trash-talk anyone or their product. I do prefer not having to wrestle with someone just to get an answer to my question, but regardless of the effort it takes to get that answer my motives and agendas are positive and not negative. My situation is that I want to fly extreme-STOL up in the mountains and desert. I've been scouting several locations in my 172, and believe it or not most of them are actually within 50 or 60 miles of the "big city" limits. So it's not like I'm going out Grizzly bear bow hunting in the Aleutian Islands or anything... but it's still way too far for me to just "walk into town" with a tire and wheel in my hands. I will have a small lightweight tool kit with me, and a tire pump. Even on a certified172 I can take the wheel off the airplane with a medium Crescent wrench, take the wheel apart with three 1/4 inch bolts, replace an inner tube or patch a tire, and get it back together to fly back home. Bill Berle -------------------------------------------- On Mon, 3/14/16, Richard Girard wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Monday, March 14, 2016, 9:29 AM I have three metal tire irons that I carry with me. Less than 1 lb. for the set and with a little water as lubricant they get the tire off a one piece wheel just fine. It's breaking the bead that's the trick and for that I just use a hammer with one iron to get it started. It's not what I'd use at home, but we're talking stranded in the outback with the vultures circling. :-} Rick Girard On Mon, Mar 14, 2016 at 9:16 AM, Charlie England wrote: Charlie England The tires and wheels do look nice, and are likely a good option if flying close to home. However, it seems like you're missing his point. He's talking about real 'bush' flying, away from airports & service facilities. With conventional 2 piece wheels, you could break them down with simple hand tools to repair a flat, and a small hand pump to re-inflate. But with auto-style one piece wheels, it requires specialized (heavy) tools to break a tire down for repair. Not likely to be in a tool kit you can carry in a Kolb or other very light a/c. Charlie On 3/13/2016 11:19 PM, Carolina Flyer wrote: Flyer" Bill, I use a cheap harbor freight device for putting the tires on, cost $49.95 I think. Rick, The only tires that I sell are these that I have pictures of and they fit on a 8 inch rims -------- Kolb Firestar II 503 C-Box / RK400 Soon to have a Rotax 670 DCDI with a C-Box and RK 400 Clutch Challenger II 503 Tall Drive Location : Buffalo South Carolina ========== br> fts!) r> > href="http://www.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- Blessed are the cracked, for they shall let in the light. Groucho Marx ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- The older I get, the less tolerant I am of those who are intolerant. If you forward this email, or any part of it, please remove my email address before sending. ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- Blessed are the cracked, for they shall let in the light. Groucho Marx ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: FireStar 2 Kit Received !
Date: Mar 16, 2016
She is smiling and ready to fly. john h mkIII Titus, Alabama From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Rick Neilsen Sent: Wednesday, March 16, 2016 3:27 PM Subject: Re: FW: Kolb-List: FireStar 2 Kit Received ! John The way the sun hits her she looks like she is smiling. Rick On Wed, Mar 16, 2016 at 4:05 PM, John Hauck wrote: Homer Kolb designed his wing for a reason. It works. I have never, in 32 years changed the outside dimensions of an Ultrastar, Firestar, or MKIII wing. They work for me. Plastic wheels don't even make good paper weights. A varmint decided to taste the fabric on the right main gear of my MKIII. We just completely rebuilt, fabric and paint, both main gear a year ago. I'd shoot him is I could find him. Have no idea what it was. I was over at Gantt International Airport yesterday taking photos of the damage. Took a couple extra of the environment over there. My little piece of heaven. Spring has sprung at hauck's holler. The weeds have sprouted. One can watch them grow they are so fast. Spring is my favorite season. Everything is already covered with pollen. ;-) john h mkIII Titus, Alabama -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle Sent: Wednesday, March 16, 2016 12:33 PM Subject: Re: Kolb-List: FireStar 2 Kit Received ! Well, the used FS2 kit that I had purchased has arrived! I picked it up form the Yellow Freight terminal (YRC nowdays) last night. Got it back to my hangar, and was able to spend a couple of hours unpacking most of it. I have not been able to do a full inventory, because I do not have a full inventory sheet from Kolb. But I have a lot of various airplane hardware floating around in my hangar :) One of the chimpanzees involved somewhere in the shipping crushed two or three small tubes in the horizontal stabilizers. The fuselage cage had been hand-painted with white brush-on house paint or something. I'm thankful for that, because there is only minor corrosion in the form of brown stains in the white paint, and no serious pitting. I will eventually have it blasted and re-primed or powder coated. Any suggestions, warnings, or experience good or bad with powder coating and steel priming is welcome. The kit came with brownish-red plastic wheels and 15 x 6.00 x 6 tires. Alumuinum gear legs, short windshield, one gas can. It is serial number FS-636, the instruction manual is dated 1996. The aluminum tube for the tailboom ("fuselage tube" in Kolb language) had apparently been accidentally drilled for the wing ribs, because the original builder did not realize the tubes were different. So I may be able to salvage it, repair it, or plug the holes with "Dead" rivets. Or, I may have to replace the tube. I will be using 4 stroke power on this, as I have mentioned previously. Dagwodzz has been very kind to spend some quality time with me on the phone educating me about V-twins. Thank you Dagz! I am also looking at the absolutely beautiful Pegasus Power O-100 engine from Pete Plumb in California. I have seen this engine run in person and was very very impressed. If anyone can point me to specific articles or archives on this list regarding technical errors in the plans or instructions, or common problems building the FireStar, Again I am happy to hear about it. I have several minor and medium size modifications and tweaks that I am looking into on this airplane. Some of them are aerodynamic (raked tips, VG's, etc.), some of them are engine related (4 stroke), and some of them are mechanical (aircraft quality hardware and fasteners wherever possible... I have this stuff laying around). Glad to be a brand new, green, wet-behind-the-ears Kolber ! Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/15/16, Richard Girard wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Tuesday, March 15, 2016, 9:21 AM you could also try this. I've never used it, can't make a recommendation. https://www.zoro.com/3m-flexible-foam-nvh-08463/i/G0406463/?gdffi=047ad a998cf641fa93e55ae8579df863 &gdfms=5EA4232146CF4B229C255AAAF651CF33&gclid=CPW8-dyLw8sCFQYIaQodCZw Ijw&gclsrc=aw.ds Lots of Youtube videos about using urethane foam to fill tires, too, but it doesn't remain flexible so it'll crush up over time and make a mess in something like an aircraft tire. Rick On Mon, Mar 14, 2016 at 1:08 PM, Bill Berle wrote: Bill Berle Here's a potential game-changer solution right here... http://www.goldspeedproducts.com/shop/tire-blocks/ These are foam inserts that allow you to run lower pressure and even run safely when punctured flat. I'll bet that these foam blocks weigh less than the three piece tire iron set that was mentioned earlier, or the can of flat tire repair goop :) Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/14/16, Larry Cottrell wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Monday, March 14, 2016, 10:37 AM " I will have a small lightweight tool kit with me, and a tire pump. Even on a certified172 I can take the wheel off the airplane with a medium Crescent wrench, take the wheel apart with three 1/4 inch bolts, replace an inner tube or patch a tire, and get it back together to fly back home." I just carry a can of "spare tire" wrapped in bubble wrap in the back of my plane. Larry On Mon, Mar 14, 2016 at 10:56 AM, Bill Berle wrote: Bill Berle Yes, I want to make it clear that I'm not trying to hassle or trash-talk anyone or their product. I do prefer not having to wrestle with someone just to get an answer to my question, but regardless of the effort it takes to get that answer my motives and agendas are positive and not negative. My situation is that I want to fly extreme-STOL up in the mountains and desert. I've been scouting several locations in my 172, and believe it or not most of them are actually within 50 or 60 miles of the "big city" limits. So it's not like I'm going out Grizzly bear bow hunting in the Aleutian Islands or anything... but it's still way too far for me to just "walk into town" with a tire and wheel in my hands. I will have a small lightweight tool kit with me, and a tire pump. Even on a certified172 I can take the wheel off the airplane with a medium Crescent wrench, take the wheel apart with three 1/4 inch bolts, replace an inner tube or patch a tire, and get it back together to fly back home. Bill Berle -------------------------------------------- On Mon, 3/14/16, Richard Girard wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Monday, March 14, 2016, 9:29 AM I have three metal tire irons that I carry with me. Less than 1 lb. for the set and with a little water as lubricant they get the tire off a one piece wheel just fine. It's breaking the bead that's the trick and for that I just use a hammer with one iron to get it started. It's not what I'd use at home, but we're talking stranded in the outback with the vultures circling. :-} Rick Girard On Mon, Mar 14, 2016 at 9:16 AM, Charlie England wrote: Charlie England The tires and wheels do look nice, and are likely a good option if flying close to home. However, it seems like you're missing his point. He's talking about real 'bush' flying, away from airports & service facilities. With conventional 2 piece wheels, you could break them down with simple hand tools to repair a flat, and a small hand pump to re-inflate. But with auto-style one piece wheels, it requires specialized (heavy) tools to break a tire down for repair. Not likely to be in a tool kit you can carry in a Kolb or other very light a/c. Charlie On 3/13/2016 11:19 PM, Carolina Flyer wrote: Flyer" Bill, I use a cheap harbor freight device for putting the tires on, cost $49.95 I think. Rick, The only tires that I sell are these that I have pictures of and they fit on a 8 inch rims -------- Kolb Firestar II 503 C-Box / RK400 Soon to have a Rotax 670 DCDI with a C-Box and RK 400 Clutch Challenger II 503 Tall Drive Location : Buffalo South Carolina ========== br> fts!) r> > href="http://www.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- The older I get, the less tolerant I am of those who are intolerant. If you forward this email, or any part of it, please remove my email address before sending. ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: Re: Kolb tires
Date: Mar 16, 2016
Looks good, and I bet they do work much better. john h mkIII Titus, Alabama -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Rex Rodebush Sent: Wednesday, March 16, 2016 4:17 PM Subject: Kolb-List: Re: Kolb tires Attached are pictures of the brake pedals I modified to fit my feet. I bought new Matco wheels about 2 years ago as they are thicker and Matco had cracking problems with the old ones. I ordered the new machined caliper with the wheels as they have a larger piston than the old cast versions. The braking was better but still not acceptable. I then mounted the old calipers on in addition as the wheels were drilled for dual calipers and the mounting holes were the same. Now the braking is great. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=453823#453823 Attachments: http://forums.matronics.com//files/brakes2_167.jpg http://forums.matronics.com//files/brakes1_204.jpg ________________________________________________________________________________
Subject: Re: FireStar 2 Kit Received !
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 16, 2016
I assume that Rick is talking about the Pegasus. I'd bet it uses the standard Cont. conical mount, but it's still on the back of the engine instead of the bottom. But more important (at least to me), be sure to truly count the cost. In the early versions I saw, the actual cost to get one running was 2 or 3 times the kit cost. Note that there are no cylinders mentioned on the list of what's included. Assuming that you must buy your own cylinders, ask him how he can safely run 9-1 compression with the stock Cont. cyl heads & mogas. (Original engine had 7.0-1 compression.) Also, ask what the *real* horsepower is. Most Cont guys say that the original O-200 4 cyl was only good for maybe 85-90 hp on its best day, and with a fixed pitch prop, you won't come anywhere near rated power on takeoff, when you need it. Half of 90 is only 45 HP. On a tractor a/c, a big Vtwin with reduction swinging a large diameter prop just might outclimb the O-100, even carrying an extra 15-20 lbs of weight. There are other (a lot more work required) options, like https://www.youtube.com/watch?v=1_Tlg9RMKx8 (I think the builder has been on the is list in the past) or http://www.rotaryforum.com/forum/showthread.php?t=16100&highlight=yamaha Charlie On 3/16/2016 2:49 PM, Rick Neilsen wrote: > Bill > > Consider that new engine very carefully. I'm speaking from experience. > I was the first to put a VW on a Kolb. It is a big undertaking. First > the Pegasus Power O-100 engine uses a difocal mount and kolbs have a > bed type mount. I had to fabricate a custom mount for the VW. I had > help as GP Aircraft made a prop end mount that made it easier. You > will have to fabricate a custom exhaust system. You will need to enter > the black science of prop selection. You may like magnetos but I > don't, they are heavy, expensive, under powered, and there is a reason > they come in pairs. Now the real tough stuff, the engine is still in > development. You will be the test pilot for not just the engine > installation but for the engine too. > > Don't get me wrong I'm not trying to talk you out of it but do not > underestimate the task you will be taking on. I spent one extra year > installing my VW. Then I changed to a redrive VW engine. Then I had a > redrive failure. Then I fabricated a new lower engine mount. Five > years later I was still tweaking exhaust systems, Props, carb > settings, and redrive ratios. Eighteen years later I'm > still battling engine noise - the engine mount transmits too much > vibration noise to the airframe. One of my high engine mounts had a > soft enough mount that was very smooth and quiet but chewed up engine > mounting bushings/dampers. > > One more thing, engine builders overestimate power and underestimate > weight and price. > > It could be a worthy challenge but are you up to it? > > Rick Neilsen > Redrive VW Powered MKIIIC > > On Wed, Mar 16, 2016 at 1:33 PM, Bill Berle > wrote: > > > > > Well, the used FS2 kit that I had purchased has arrived! I picked > it up form the Yellow Freight terminal (YRC nowdays) last night. > Got it back to my hangar, and was able to spend a couple of hours > unpacking most of it. I have not been able to do a full inventory, > because I do not have a full inventory sheet from Kolb. But I have > a lot of various airplane hardware floating around in my hangar :) > > One of the chimpanzees involved somewhere in the shipping crushed > two or three small tubes in the horizontal stabilizers. > > The fuselage cage had been hand-painted with white brush-on house > paint or something. I'm thankful for that, because there is only > minor corrosion in the form of brown stains in the white paint, > and no serious pitting. I will eventually have it blasted and > re-primed or powder coated. Any suggestions, warnings, or > experience good or bad with powder coating and steel priming is > welcome. > > The kit came with brownish-red plastic wheels and 15 x 6.00 x 6 > tires. Alumuinum gear legs, short windshield, one gas can. It is > serial number FS-636, the instruction manual is dated 1996. > > The aluminum tube for the tailboom ("fuselage tube" in Kolb > language) had apparently been accidentally drilled for the wing > ribs, because the original builder did not realize the tubes were > different. So I may be able to salvage it, repair it, or plug the > holes with "Dead" rivets. Or, I may have to replace the tube. > > I will be using 4 stroke power on this, as I have mentioned > previously. Dagwodzz has been very kind to spend some quality time > with me on the phone educating me about V-twins. Thank you Dagz! I > am also looking at the absolutely beautiful Pegasus Power O-100 > engine from Pete Plumb in California. I have seen this engine run > in person and was very very impressed. > > If anyone can point me to specific articles or archives on this > list regarding technical errors in the plans or instructions, or > common problems building the FireStar, Again I am happy to hear > about it. > > I have several minor and medium size modifications and tweaks that > I am looking into on this airplane. Some of them are aerodynamic > (raked tips, VG's, etc.), some of them are engine related (4 > stroke), and some of them are mechanical (aircraft quality > hardware and fasteners wherever possible... I have this stuff > laying around). > > Glad to be a brand new, green, wet-behind-the-ears Kolber ! > > > Bill Berle > www.ezflaphandle.com <http://www.ezflaphandle.com> - safety & > performance upgrade for light aircraft > www.grantstar.net <http://www.grantstar.net> - winning > proposals for non-profit and for-profit entities > > -------------------------------------------- > On Tue, 3/15/16, Richard Girard > wrote: > > Subject: Re: Kolb-List: Re: Tires for your Firestar > To: "kolb-list(at)matronics.com " > > > Date: Tuesday, March 15, 2016, 9:21 AM > > you could also try > this. I've never used it, can't make a > recommendation. > https://www.zoro.com/3m-flexible-foam-nvh-08463/i/G0406463/?gdffi=047ada998cf641fa93e55ae8579df863&gdfms=5EA4232146CF4B229C255AAAF651CF33&gclid=CPW8-dyLw8sCFQYIaQodCZwIjw&gclsrc=aw.ds > > Lots of Youtube videos about using urethane foam > to fill tires, too, but it doesn't remain flexible so > it'll crush up over time and make a mess in something > like an aircraft tire. > Rick > On Mon, Mar 14, 2016 > at 1:08 PM, Bill Berle > > wrote: > Bill Berle > > > > Here's a potential game-changer solution right > here... > > > http://www.goldspeedproducts.com/shop/tire-blocks/ > > > These are foam inserts that allow you to run lower pressure > and even run safely when punctured flat. > > > I'll bet that these foam blocks weigh less than the > three piece tire iron set that was mentioned earlier, or the > can of flat tire repair goop :) > > > Bill Berle > > www.ezflaphandle.com <http://www.ezflaphandle.com> > - safety & performance upgrade for light aircraft > > www.grantstar.net <http://www.grantstar.net> > - winning proposals for non-profit and for-profit > entities > > ________________________________________________________________________________
Date: Mar 16, 2016
Subject: FireStar 2 Kit Received !
From: B Young <byoungplumbing(at)gmail.com>
Aw shucks. Not all that greedy.., Even if it burnt 2 GPH!!!! I'm all in... He said with a big grin on his face;-) ;-) ;-) ;-) Boyd. Lol Xxxxxxxxxxxxx that is safe, reliable, more power than ever needed, cheap, and burns 1 GPH. ________________________________________________________________________________
Date: Mar 16, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: FireStar 2 Kit Received !
The prototype Pegasus does use the stock Continental conical mounts on the back of the case. There may be another upcoming mounting system for it that might be better suited to the Kolb, but that is for Pete to discuss and not me. The O-200 makes horsepower in proportion to the RPM, I have flown the O-200 from 2000 RPM to 4300 RPM (Reno F-1 race). The power curve drops off dramatically above 3200, and reliability goes way down. A properly balanced and lubricated O-200 (or O-100) will maintain very good reliability at 3000 RPM. Better than a stock un-balanced I am not an engine expert, but I do know that actual real-world reliability over the last 60+ years of airplane engines strongly favors the 4 stroke engines. When Rotax finally decided to create an engine specifically for airplanes, they chose a 4 stroke despite the fact that by then they were the absolute world leader in 2 stroke engines in experimental aircraft. There has to be a reason for that, and it's not just EPA pollution regulations. I assume that Rick is talking about the Pegasus. I'd bet it uses the standard Cont. conical mount, but it's still on the back of the engine instead of the bottom. But more important (at least to me), be sure to truly count the cost. In the early versions I saw, the actual cost to get one running was 2 or 3 times the kit cost. Note that there are no cylinders mentioned on the list of what's included. Assuming that you must buy your own cylinders, ask him how he can safely run 9-1 compression with the stock Cont. cyl heads & mogas. (Original engine had 7.0-1 compression.) Also, ask what the *real* horsepower is. Most Cont guys say that the original O-200 4 cyl was only good for maybe 85-90 hp on its best day, and with a fixed pitch prop, you won't come anywhere near rated power on takeoff, when you need it. Half of 90 is only 45 HP. On a tractor a/c, a big Vtwin with reduction swinging a large diameter prop just might outclimb the O-100, even carrying an extra 15-20 lbs of weight. There are other (a lot more work required) options, like https://www.youtube.com/watch?v=1_Tlg9RMKx8 (I think the builder has been on the is list in the past) or http://www.rotaryforum.com/forum/showthread.php?t=16100&highlight=yamaha Charlie On 3/16/2016 2:49 PM, Rick Neilsen wrote: Bill Consider that new engine very carefully. I'm speaking from experience. I was the first to put a VW on a Kolb. It is a big undertaking. First thePegasus Power O-100 engine uses a difocalmount and kolbs have a bed type mount. I had tofabricatea custom mount for the VW. I had help as GP Aircraft made a prop end mount that made iteasier. You will have to fabricate a custom exhaustsystem. You will need to enter the black science of prop selection. You may likemagnetos but I don't, they are heavy, expensive, under powered, and there is a reason they come in pairs.Now the real tough stuff, the engine is still in development. You will be the test pilot for not just the engine installation but for the engine too. Don't get me wrong I'm not trying to talk you out of it but do not underestimate the task you will be taking on. I spent one extra year installing my VW. Then Ichangedto a redriveVW engine. Then I had a redrive failure. Then Ifabricateda new lower engine mount. Five years later I was stilltweakingexhaustsystems, Props, carb settings, and redrive ratios. Eighteen years later I'm stillbattlingengine noise - the engine mounttransmitstoo much vibration noise to the airframe. One of my high engine mounts had a soft enough mount that was very smooth and quiet but chewed up engine mounting bushings/dampers. One more thing, engine buildersoverestimatepower and underestimate weight and price. It could be a worthychallenge but are you up to it? Rick Neilsen Redrive VW Powered MKIIIC On Wed, Mar 16, 2016 at 1:33 PM, Bill Berle wrote: --> Kolb-List message posted by: Bill Berle Well, the used FS2 kit that I had purchased has arrived! I picked it up form the Yellow Freight terminal (YRC nowdays) last night. Got it back to my hangar, and was able to spend a couple of hours unpacking most of it. I have not been able to do a full inventory, because I do not have a full inventory sheet from Kolb. But I have a lot of various airplane hardware floating around in my hangar :) One of the chimpanzees involved somewhere in the shipping crushed two or three small tubes in the horizontal stabilizers. The fuselage cage had been hand-painted with white brush-on house paint or something. I'm thankful for that, because there is only minor corrosion in the form of brown stains in the white paint, and no serious pitting. I will eventually have it blasted and re-primed or powder coated. Any suggestions, warnings, or experience good or bad with powder coating and steel priming is welcome. The kit came with brownish-red plastic wheels and 15 x 6.00 x 6 tires. Alumuinum gear legs, short windshield, one gas can. It is serial number FS-636, the instruction manual is dated 1996. The aluminum tube for the tailboom ("fuselage tube" in Kolb language) had apparently been accidentally drilled for the wing ribs, because the original builder did not realize the tubes were different. So I may be able to salvage it, repair it, or plug the holes with "Dead" rivets. Or, I may have to replace the tube. I will be using 4 stroke power on this, as I have mentioned previously. Dagwodzz has been very kind to spend some quality time with me on the phone educating me about V-twins. Thank you Dagz! I am also looking at the absolutely beautiful Pegasus Power O-100 engine from Pete Plumb in California. I have seen this engine run in person and was very very impressed. If anyone can point me to specific articles or archives on this list regarding technical errors in the plans or instructions, or common problems building the FireStar, Again I am happy to hear about it. I have several minor and medium size modifications and tweaks that I am looking into on this airplane. Some of them are aerodynamic (raked tips, VG's, etc.), some of them are engine related (4 stroke), and some of them are mechanical (aircraft quality hardware and fasteners wherever possible... I have this stuff laying around). Glad to be a brand new, green, wet-behind-the-ears Kolber ! Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/15/16, Richard Girard wrote: Subject: Re: Kolb-List: Re: Tires for your Firestar To: "kolb-list(at)matronics.com" Date: Tuesday, March 15, 2016, 9:21 AM you could also try this. I've never used it, can't make a recommendation. https://www.zoro.com/3m-flexible-foam-nvh-08463/i/G0406463/?gdffi=047ada998cf641fa93e55ae8579df863&gdfms=5EA4232146CF4B229C255AAAF651CF33&gclid=CPW8-dyLw8sCFQYIaQodCZwIjw&gclsrc=aw.ds Lots of Youtube videos about using urethane foam to fill tires, too, but it doesn't remain flexible so it'll crush up over time and make a mess in something like an aircraft tire. Rick On Mon, Mar 14, 2016 at 1:08 PM, Bill Berle wrote: Bill Berle Here's a potential game-changer solution right here... http://www.goldspeedproducts.com/shop/tire-blocks/ These are foam inserts that allow you to run lower pressure and even run safely when punctured flat. I'll bet that these foam blocks weigh less than the three piece tire iron set that was mentioned earlier, or the can of flat tire repair goop :) Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities ________________________________________________________________________________
Subject: Re: FireStar 2 Kit Received !
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 16, 2016
No argument from me on the 4 stroke issue; both links are to 4 stroke engines. If you try to run the Pegasus direct drive at >3k rpm, you're going to hit the same wall that Rick did with his VW; inadequate mass flow through the required small diameter prop at the relatively low speeds of a Kolb. If you run it at Continental-like rpms with an adequate diameter prop, I'd bet you'll do good to get 40 hp. Charlie On 3/16/2016 6:12 PM, Bill Berle wrote: > > The prototype Pegasus does use the stock Continental conical mounts on the back of the case. There may be another upcoming mounting system for it that might be better suited to the Kolb, but that is for Pete to discuss and not me. > > The O-200 makes horsepower in proportion to the RPM, I have flown the O-200 from 2000 RPM to 4300 RPM (Reno F-1 race). The power curve drops off dramatically above 3200, and reliability goes way down. A properly balanced and lubricated O-200 (or O-100) will maintain very good reliability at 3000 RPM. Better than a stock un-balanced > > I am not an engine expert, but I do know that actual real-world reliability over the last 60+ years of airplane engines strongly favors the 4 stroke engines. When Rotax finally decided to create an engine specifically for airplanes, they chose a 4 stroke despite the fact that by then they were the absolute world leader in 2 stroke engines in experimental aircraft. There has to be a reason for that, and it's not just EPA pollution regulations. > > > I assume that > Rick is talking about the > Pegasus. I'd bet it uses the standard Cont. > conical mount, but > it's still on the back of the engine instead of > the bottom. But > more important (at least to me), be sure to truly > count the cost. > In the early versions I saw, the actual cost to get > one running > was 2 or 3 times the kit cost. Note that there are no > cylinders > mentioned on the list of what's included. Assuming > that you must > buy your own cylinders, ask him how he can safely run > 9-1 > compression with the stock Cont. cyl heads & > mogas. (Original > engine had 7.0-1 compression.) Also, ask what the > *real* > horsepower is. Most Cont guys say that the original > O-200 4 cyl > was only good for maybe 85-90 hp on its best day, and > with a fixed > pitch prop, you won't come anywhere near rated > power on takeoff, > when you need it. Half of 90 is only 45 HP. On a > tractor a/c, a > big Vtwin with reduction swinging a large diameter > prop just might > outclimb the O-100, even carrying an extra 15-20 lbs > of weight. > > > > There are other (a lot more work required) options, > like > > https://www.youtube.com/watch?v=1_Tlg9RMKx8 > > (I think the builder has been on the is list in the > past) > > or > > http://www.rotaryforum.com/forum/showthread.php?t=16100&highlight=yamaha > > > > Charlie > > > > On 3/16/2016 2:49 PM, Rick Neilsen wrote: > > > > > Bill > > > > Consider that new > engine very carefully. I'm speaking from > experience. I was > the first to put a VW on a Kolb. It is a big > undertaking. > First the Pegasus Power > O-100 engine > uses a difocal mount and kolbs have a bed type > mount. I had > to fabricate a custom mount for the VW. I had > help as GP > Aircraft made a prop end mount that made > it easier. You will > have to fabricate a custom exhaust system. You > will need to > enter the black science of prop selection. You > may > like magnetos but I don't, they are heavy, > expensive, under > powered, and there is a reason they come in > pairs. Now the > real tough stuff, the engine is still in > development. You > will be the test pilot for not just the engine > installation > but for the engine too. > > > > Don't get me wrong I'm > not trying to talk you out of it but do not > underestimate > the task you will be taking on. I spent one > extra year > installing my VW. Then I changed to a > redrive VW engine. > Then I had a redrive failure. Then > I fabricated a new lower > engine mount. Five years later I was > still tweaking exhaust systems, Props, carb > settings, and > redrive ratios. Eighteen years later I'm > still battling engine noise - the engine > mount transmits too > much vibration noise to the airframe. One of my > high engine > mounts had a soft enough mount that was very > smooth and > quiet but chewed up engine mounting > bushings/dampers. > > > > One more thing, engine > builders overestimate power and underestimate > weight and > price. > > > > It could be a > worthy challenge but are you up to > it? > > > > Rick Neilsen > Redrive VW Powered > MKIIIC > > > > On Wed, Mar > 16, 2016 at 1:33 PM, Bill > Berle > wrote: > > --> > Kolb-List message posted by: Bill Berle > > > > Well, the used FS2 kit that I had purchased has > arrived! I > picked it up form the Yellow Freight terminal > (YRC nowdays) > last night. Got it back to my hangar, and was > able to spend > a couple of hours unpacking most of it. I have > not been able > to do a full inventory, because I do not have a > full > inventory sheet from Kolb. But I have a lot of > various > airplane hardware floating around in my hangar > :) > > > > One of the chimpanzees involved somewhere in the > shipping > crushed two or three small tubes in the > horizontal > stabilizers. > > > > The fuselage cage had been hand-painted with > white brush-on > house paint or something. I'm thankful for > that, because > there is only minor corrosion in the form of > brown stains in > the white paint, and no serious pitting. I will > eventually > have it blasted and re-primed or powder coated. > Any > suggestions, warnings, or experience good or bad > with powder > coating and steel priming is welcome. > > > > The kit came with brownish-red plastic wheels > and 15 x 6.00 > x 6 tires. Alumuinum gear legs, short > windshield, one gas > can. It is serial number FS-636, the instruction > manual is > dated 1996. > > > > The aluminum tube for the tailboom > ("fuselage tube" in Kolb > language) had apparently been accidentally > drilled for the > wing ribs, because the original builder did not > realize the > tubes were different. So I may be able to > salvage it, repair > it, or plug the holes with "Dead" > rivets. Or, I may have to > replace the tube. > > > > I will be using 4 stroke power on this, as I > have mentioned > previously. Dagwodzz has been very kind to spend > some > quality time with me on the phone educating me > about > V-twins. Thank you Dagz! I am also looking at > the absolutely > beautiful Pegasus Power O-100 engine from Pete > Plumb in > California. I have seen this engine run in > person and was > very very impressed. > > > > If anyone can point me to specific articles or > archives on > this list regarding technical errors in the > plans or > instructions, or common problems building the > FireStar, > Again I am happy to hear about it. > > > > I have several minor and medium size > modifications and > tweaks that I am looking into on this airplane. > Some of them > are aerodynamic (raked tips, VG's, etc.), > some of them are > engine related (4 stroke), and some of them are > mechanical > (aircraft quality hardware and fasteners > wherever > possible... I have this stuff laying around). > > > > Glad to be a brand new, green, > wet-behind-the-ears Kolber ! > > > > > > Bill Berle > ________________________________________________________________________________
Subject: Re: New (free) Aviation App
From: "gbrasch" <gmbrasch(at)gmail.com>
Date: Mar 16, 2016
We just completed a major upgrade to Airport Courtesy Cars App, which now makes the app available on ALL devices, including the web. Please upgrade your app to the latest version. If your phone does not support the app, then go to our new website, www.airportcourtesycars.com The site is mobile friendly and you can place its icon to your phone or tablet screen. Both versions show Google maps for each state, the app version still shows the entire US map which some people prefer. The site currently lists over 1560 cars. Thanks for your input and contact us with any questions, new listings, or corrections to airportcars101(at)gmail.com And please check out our advertisers and FBOs who offer you fuel discounts. The app remains free. -------- Glenn Brasch RV-9A Flying Medevac Helicopter Pilot (Ret) Owner, "Airport Courtesy Cars" Smart Phone App and www.airportcourtesycars.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=453848#453848 ________________________________________________________________________________
Subject: Re: Fixing a Flat Tire
From: Brad Nation <nationcap(at)comcast.net>
Date: Mar 16, 2016
I have used Fix-A-Flat on other flats and one of the things I learned is that you need to spin the tire as soon after using it so that the fix-it is spread out evenly over the outer side of the inside of the tire. Brad Nation MK3 Xtra ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: FireStar 2 Kit Received !
Date: Mar 16, 2016
Hi Folks: The paragraphs in quotation marks are Bill B's. Homer Kolb didn't design the Kolbra. That aircraft was designed and built some time after the original Kolb Aircraft Co was sold. "Mr. Kolb himself changed the wing dimensions to create the Slingshot, Kolbra, Firelfy, and others. He also changed the angle of incidence (wing mounting angle) to create different characteristics on different models." All Kolb wing dimensions are the same, except length of the wing panel. Shape of the rib and cord is the same on all models. The Slingshot had less incidence because of the high main gear and the nose high attitude the aircraft sat on the ground. It also flew faster, pulling the tail boom parallel through the air stream. At slower speeds the SS really drags its tail. Very tail low. Other Kolb models fly tail high because of the excessive incidence. "Raked wingtips are shown to work, especially at high AoA and low speeds. They create a pressure field that slightly reduces the wingtip vortex." I think you will find that Homer's wingtip takes care of the above. "VG's are shown to work great, especially on simple turbulent flow airfoils like the Cub, Kolb, and Aeronca. They help the airflow stay attached to the wing at higher AoA. This results in better control authority at low speeds, which will be a lifesaver in off-airport STOL operations." All Kolb models have excellent low speed flight characteristics without VGs. About the only thing I have been able to determine with the addition of VGs on a Kolb is more gentle break on landing, and slightly less stall speed. "Mr. Kolb designed the landing gear to be as easy and low-risk for new or low-time pilots as possible. It worked, and the Kolb has a wonderful reputation for easy ground handling. This is just what the doctor ordered for a kit plane that was safe for low time pilots. But this mellow ground handling comes at the cost of losing the ideal ground angle for the wing to take off and land slower. A longer or taller landing gear requires a slightly more experienced pilot, but you get better STOL performance in the bargain." The Hauck Brothers have been designing and building "tall" landing gear for Kolb aircraft for 30 years. We put the first pair of heat treated 4130 legs on a Kolb. The main reason we started experimenting with long legs on my FS was the lack of brakes. One of the first mods to my FS was 4130 streamlined lift struts. They cleaned up the FS so much I couldn't get it stopped on my short grass strip. The 36" legs turned the bottom of the wing up more and helped slow the FS down on landing. They also made nice springs, and worked wonders for softening up the suspension. BTW Bill B, tell us about your Kolb experience, please. john h mkIII Titus, Alabama ________________________________________________________________________________
Date: Mar 17, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: FireStar 2 Kit Received !
I have no Kolb experience whatsoever. This is my first Kolb. So some of my ideas may not work out as well as I hope, and some of them may work better than I imagined. The challenge and enjoyment of improving the performance of an already good airplane is one of the things I'm looking forward to. I have a specific question which you might be able to answer: If you put the wing on a FireStar at the lower incidence angle of the Slingshot, and then put on the taller gear from the Slingshot, would you get both benefits (a higher cruise speed from the tailboom flying straight), AND better STOL performance (from the higher ground angle)? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Wed, 3/16/16, John Hauck wrote: Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! To: kolb-list(at)matronics.com Date: Wednesday, March 16, 2016, 8:03 PM "John Hauck" Hi Folks: The paragraphs in quotation marks are Bill B's. Homer Kolb didn't design the Kolbra. That aircraft was designed and built some time after the original Kolb Aircraft Co was sold. "Mr. Kolb himself changed the wing dimensions to create the Slingshot, Kolbra, Firelfy, and others. He also changed the angle of incidence (wing mounting angle) to create different characteristics on different models." All Kolb wing dimensions are the same, except length of the wing panel. Shape of the rib and cord is the same on all models. The Slingshot had less incidence because of the high main gear and the nose high attitude the aircraft sat on the ground. It also flew faster, pulling the tail boom parallel through the air stream. At slower speeds the SS really drags its tail. Very tail low.Other Kolb models fly tail high because of the excessive incidence. "Raked wingtips are shown to work, especially at high AoA and low speeds. They create a pressure field that slightly reduces the wingtip vortex." I think you will find that Homer's wingtip takes care of the above. "VG's are shown to work great, especially on simple turbulent flow airfoils like the Cub, Kolb, and Aeronca. They help the airflow stay attached to the wing at higher AoA. This results in better control authority at low speeds, which will be a lifesaver in off-airport STOL operations." All Kolb models have excellent low speed flight characteristics without VGs. About the only thing I have been able to determine with the addition of VGs on a Kolb is more gentle break on landing, and slightly less stall speed. "Mr. Kolb designed the landing gear to be as easy and low-risk for new or low-time pilots as possible. It worked, and the Kolb has a wonderful reputation for easy ground handling. This is just what the doctor ordered for a kit plane that was safe for low time pilots. But this mellow ground handling comes at the cost of losing the ideal ground angle for the wing to take off and land slower. A longer or taller landing gear requires a slightly more experienced pilot, but you get better STOL performance in the bargain." The Hauck Brothers have been designing and building "tall" landing gear for Kolb aircraft for 30 years. We put the first pair of heat treated 4130 legs on a Kolb. The main reason we started experimenting with long legs on my FS was the lack of brakes. One of the first mods to my FS was 4130 streamlined lift struts. They cleaned up the FS so much I couldn't get it stopped on my short grass strip. The 36" legs turned the bottom of the wing up more and helped slow the FS down on landing. They also made nice springs, and worked wonders for softening up the suspension. BTW Bill B, tell us about your Kolb experience, please. john h mkIII Titus, Alabama Lists This Month -- Some AWESOME FREE Gifts!) Raiser. Click on more about Gifts provided www.buildersbooks.com -Matt Dralle, List Admin. Forum - - MATRONICS WEB FORUMS - List Contribution Web Site - -Matt Dralle, List Admin. ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: FireStar 2 Kit Received !
Date: Mar 17, 2016
I always thought dragging the tail boom straight, instead of sideways through the air, would clean it up a bit and increase cruise. The SS and Kolbra utilize that design technique with lower incidence to increase cruise. John Williamson's Kolbra, with 912ULS, same engine on my MKIII, cruised 10 mph faster at the same rpm. Top speed is about 10 to 15 mph quicker. The major difference in drag between the Kolbra/SS and the MKIII was the difference between the width and shape of the fuselage. Also, the Kolbra had less wing area because it did not have flaps. The MKIII flies slower and gets off the ground quicker. Actually, the fuselage of the FS would have to be redesigned because the tail boom was designed to fly tail high. Flying with the tail boom horizontal would make the pilot feel as though he were laying on his back and climbing all the time. My original Firestar was faster and flew slower than the FSII. It had full span ailerons. The FSII is like the Kolbra with half span. I am a firm believer is extremely tight fabric. I believe this is one of the major differences between air speed/flight characteristic differences of the same model Kolbs. My MKIII has never been outrun by another MKIII. Same for my original FS. Both aircraft had fabric that bowed the tubes on wings and empennage. Soft fabric changes shape much more than tight fabric. There were a lot of things I would have liked to experiment with my Kolbs over the last 32 years, but age caught up with me before I got them all done. Then I got to the stage that what I have now is great. It does what I need. It is an 85 mph cruise aircraft. If I can find a 15 mph tailwind, then I've got a temporary 100 mph airplane across the ground. It will carry everything I can cram into it to keep me and it going for extended periods of time. So far, the longest duration flight was 48 days. The longest flight was 17,400 sm in 41 days and 232.0 flight hours. It will keep me in the air for 5 hours, if I could do that without wetting my pants. It gets me in and out of tiny fields, two track trails, gravel bars, beaches on the Atlantic, the Gulf of Mexico, the Arctic Ocean, and small dry lakes in the dessert. It does much more than Homer Kolb and John Hauck ever dreamed one of his little airplanes would do. It takes me where I want to go. All I have to do is put gas in it, take off and point the nose in that direction. john h mkIII Titus, Alabama -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle Sent: Thursday, March 17, 2016 3:01 AM Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! I have no Kolb experience whatsoever. This is my first Kolb. So some of my ideas may not work out as well as I hope, and some of them may work better than I imagined. The challenge and enjoyment of improving the performance of an already good airplane is one of the things I'm looking forward to. I have a specific question which you might be able to answer: If you put the wing on a FireStar at the lower incidence angle of the Slingshot, and then put on the taller gear from the Slingshot, would you get both benefits (a higher cruise speed from the tailboom flying straight), AND better STOL performance (from the higher ground angle)? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Wed, 3/16/16, John Hauck wrote: Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! To: kolb-list(at)matronics.com Date: Wednesday, March 16, 2016, 8:03 PM "John Hauck" Hi Folks: The paragraphs in quotation marks are Bill B's. Homer Kolb didn't design the Kolbra. That aircraft was designed and built some time after the original Kolb Aircraft Co was sold. "Mr. Kolb himself changed the wing dimensions to create the Slingshot, Kolbra, Firelfy, and others. He also changed the angle of incidence (wing mounting angle) to create different characteristics on different models." All Kolb wing dimensions are the same, except length of the wing panel. Shape of the rib and cord is the same on all models. The Slingshot had less incidence because of the high main gear and the nose high attitude the aircraft sat on the ground. It also flew faster, pulling the tail boom parallel through the air stream. At slower speeds the SS really drags its tail. Very tail low. Other Kolb models fly tail high because of the excessive incidence. "Raked wingtips are shown to work, especially at high AoA and low speeds. They create a pressure field that slightly reduces the wingtip vortex." I think you will find that Homer's wingtip takes care of the above. "VG's are shown to work great, especially on simple turbulent flow airfoils like the Cub, Kolb, and Aeronca. They help the airflow stay attached to the wing at higher AoA. This results in better control authority at low speeds, which will be a lifesaver in off-airport STOL operations." All Kolb models have excellent low speed flight characteristics without VGs. About the only thing I have been able to determine with the addition of VGs on a Kolb is more gentle break on landing, and slightly less stall speed. "Mr. Kolb designed the landing gear to be as easy and low-risk for new or low-time pilots as possible. It worked, and the Kolb has a wonderful reputation for easy ground handling. This is just what the doctor ordered for a kit plane that was safe for low time pilots. But this mellow ground handling comes at the cost of losing the ideal ground angle for the wing to take off and land slower. A longer or taller landing gear requires a slightly more experienced pilot, but you get better STOL performance in the bargain." The Hauck Brothers have been designing and building "tall" landing gear for Kolb aircraft for 30 years. We put the first pair of heat treated 4130 legs on a Kolb. The main reason we started experimenting with long legs on my FS was the lack of brakes. One of the first mods to my FS was 4130 streamlined lift struts. They cleaned up the FS so much I couldn't get it stopped on my short grass strip. The 36" legs turned the bottom of the wing up more and helped slow the FS down on landing. They also made nice springs, and worked wonders for softening up the suspension. BTW Bill B, tell us about your Kolb experience, please. john h mkIII Titus, Alabama Lists This Month -- Some AWESOME FREE Gifts!) Raiser. Click on more about Gifts provided www.buildersbooks.com -Matt Dralle, List Admin. Forum - - MATRONICS WEB FORUMS - List Contribution Web Site - -Matt Dralle, List Admin. ________________________________________________________________________________
From: Dennis Rowe <rowedenny(at)windstream.net>
Date: Mar 17, 2016
Subject: Re: FireStar 2 Kit Received !
Man, let me know if you ever want to sell Miss Pfer. that was quite the sales pitch! Dennis "Skid" Rowe > On Mar 17, 2016, at 9:22 AM, John Hauck wrote: > > I always thought dragging the tail boom straight, instead of sideways through the air, would clean it up a bit and increase cruise. The SS and Kolbra utilize that design technique with lower incidence to increase cruise. John Williamson's Kolbra, with 912ULS, same engine on my MKIII, cruised 10 mph faster at the same rpm. Top speed is about 10 to 15 mph quicker. The major difference in drag between the Kolbra/SS and the MKIII was the difference between the width and shape of the fuselage. Also, the Kolbra had less wing area because it did not have flaps. The MKIII flies slower and gets off the ground quicker. > > Actually, the fuselage of the FS would have to be redesigned because the tail boom was designed to fly tail high. Flying with the tail boom horizontal would make the pilot feel as though he were laying on his back and climbing all the time. > > My original Firestar was faster and flew slower than the FSII. It had full span ailerons. The FSII is like the Kolbra with half span. > > I am a firm believer is extremely tight fabric. I believe this is one of the major differences between air speed/flight characteristic differences of the same model Kolbs. My MKIII has never been outrun by another MKIII. Same for my original FS. Both aircraft had fabric that bowed the tubes on wings and empennage. Soft fabric changes shape much more than tight fabric. > > There were a lot of things I would have liked to experiment with my Kolbs over the last 32 years, but age caught up with me before I got them all done. Then I got to the stage that what I have now is great. It does what I need. It is an 85 mph cruise aircraft. If I can find a 15 mph tailwind, then I've got a temporary 100 mph airplane across the ground. It will carry everything I can cram into it to keep me and it going for extended periods of time. So far, the longest duration flight was 48 days. The longest flight was 17,400 sm in 41 days and 232.0 flight hours. It will keep me in the air for 5 hours, if I could do that without wetting my pants. It gets me in and out of tiny fields, two track trails, gravel bars, beaches on the Atlantic, the Gulf of Mexico, the Arctic Ocean, and small dry lakes in the dessert. It does much more than Homer Kolb and John Hauck ever dreamed one of his little airplanes would do. It takes me where I want to go. All I have to do is put gas in it, take off and point the nose in that direction. > > john h > mkIII > Titus, Alabama > > > > -----Original Message----- > From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle > Sent: Thursday, March 17, 2016 3:01 AM > To: kolb-list(at)matronics.com > Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! > > > I have no Kolb experience whatsoever. This is my first Kolb. So some of my ideas may not work out as well as I hope, and some of them may work better than I imagined. The challenge and enjoyment of improving the performance of an already good airplane is one of the things I'm looking forward to. > > I have a specific question which you might be able to answer: If you put the wing on a FireStar at the lower incidence angle of the Slingshot, and then put on the taller gear from the Slingshot, would you get both benefits (a higher cruise speed from the tailboom flying straight), AND better STOL performance (from the higher ground angle)? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Wed, 3/16/16, John Hauck wrote: > > Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! > To: kolb-list(at)matronics.com > Date: Wednesday, March 16, 2016, 8:03 PM > > "John Hauck" > > Hi Folks: > > The paragraphs in quotation marks are Bill B's. > > Homer Kolb didn't design the Kolbra. That aircraft was designed and built some time after the original Kolb Aircraft Co was sold. > > "Mr. Kolb himself changed the wing dimensions to create the Slingshot, Kolbra, Firelfy, and others. He also changed the angle of incidence (wing mounting angle) to create different characteristics on different models." > > All Kolb wing dimensions are the same, except length of the wing panel. Shape of the rib and cord is the same on all models. > > The Slingshot had less incidence because of the high main gear and the nose high attitude the aircraft sat on the ground. It also flew faster, pulling the tail boom parallel through the air stream. At slower speeds the SS really drags its tail. Very tail low. Other Kolb models fly tail high because of the excessive incidence. > > "Raked wingtips are shown to work, especially at high AoA and low speeds. They create a pressure field that slightly reduces the wingtip vortex." > > I think you will find that Homer's wingtip takes care of the above. > > "VG's are shown to work great, especially on simple turbulent flow airfoils like the Cub, Kolb, and Aeronca. > They help the airflow stay attached to the wing at higher AoA. This results in better control authority at low speeds, which will be a lifesaver in off-airport STOL operations." > > All Kolb models have excellent low speed flight characteristics without VGs. About the only thing I have been able to determine with the addition of VGs on a Kolb is more gentle break on landing, and slightly less stall speed. > > "Mr. Kolb designed the landing gear to be as easy and low-risk for new or low-time pilots as possible. It worked, and the Kolb has a wonderful reputation for easy ground handling. This is just what the doctor ordered for a kit plane that was safe for low time pilots. But this mellow ground handling comes at the cost of losing the ideal ground angle for the wing to take off and land slower. A longer or taller landing gear requires a slightly more experienced pilot, but you get better STOL performance in the bargain." > > The Hauck Brothers have been designing and building "tall" > landing gear for Kolb aircraft for 30 years. We put the first pair of heat treated 4130 legs on a Kolb. The main reason we started experimenting with long legs on my FS was the lack of brakes. One of the first mods to my FS was 4130 streamlined lift struts. They cleaned up the FS so much I couldn't get it stopped on my short grass strip. The 36" legs turned the bottom of the wing up more and helped slow the FS down on landing. They also made nice springs, and worked wonders for softening up the suspension. > > BTW Bill B, tell us about your Kolb experience, please. > > john h > mkIII > Titus, Alabama > > > > > > > > > > > Lists This Month -- > Some AWESOME FREE Gifts!) > Raiser. Click on > more about > Gifts provided > www.buildersbooks.com > -Matt > Dralle, List Admin. > Forum - > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > > > > > > > > ________________________________________________________________________________
Date: Mar 18, 2016
Subject: Re: Kolb-List Digest: 3 Msgs - 03/17/16
From: B Young <byoungplumbing(at)gmail.com>
I have a specific question which you might be able to answer: If you put the wing on a FireStar at the lower incidence angle of the Slingshot, and then put on the taller gear from the Slingshot, would you get both benefits (a higher cruise speed from the tailboom flying straight), AND better STOL performance (from the higher ground angle)? Xxxxxxxxxxxxxxxxxxxxx I don't think the tail boom has a lot more drag flying tail high vs level. It is such a small angle I believe it to have a laminar flow. Could it be possible that longer gear legs at 90 deg to the air flow would have more drag than the tail boom at a small angle? Especially considering the tail boom is flying in disturbed air from the fusealage/prop wash. Check the airlines. The back quarter of the cabin area is racked up at a greater angle than the Kolb tail boom in flight. Some of the reason is for ground clearance when they rotate, but if the drag increase was so high caused by the angle. They would decrease the angle and increase rotation speed. If you change the wing incidence, you need to change the incidence of the horizontal tail plane. Engine mounting angle..,. At any given speed and angle of attack there is only so much lift. Now if you change the wing profile,,,,, you could get some benefits in some areas, but at the same time you would loose benefits in other areas... Ex. To get a faster cruise. You loose slow speed on take off and landing/ slower climb.... Pick what you want, but be prepared to pay. To use John's idea of the other day,,,,, if you design a plane that will take off and land at 25 mph, climb at 2500 fpm, cruise at 225 mph and the engine only burn 1gph. Keeping the cost under fifty thousand...... Every pilot in the country would want one. Boyd Young ________________________________________________________________________________
From: Patrick Ladd <patrickjladd(at)hotmail.com>
Subject: long legs
Date: Mar 19, 2016
I may be sticking my neck out here and asking get slapped down but will someone explain why having longer legs increases the STOL capability of our a/c. Excepting of course the case where you deliberately hold the tail down on take off. I agree with all the advantages which John listed, more wing area exposed thus slowing landing run etc. However the first thing which most of us do on take off is to get the tail up into flying position thus reducing drag and allowing increased acceleration. When the tail is up the the length of the u/c is irrelevant. In fact having the extra wing area exposed by having long legs slows the planes acceleration for exactly the same reason that it shortens the landing run. When the plane is up on two wheels the AOA is that which was designed in. Comments about commercial a/c are largely irrelevant as they are (mainly) tricycle gear and the wing is in flying position (more or less) the whole time. There may be good reasons for making u/c legs longer but I am not convinced that STOL is one of them except the `keep the skid on the ground until she drags herself off` scenario which I mentioned.. Enlightenment please. Pat ________________________________________________________________________________
Subject: Re: long legs
From: "Richard Pike" <thegreybaron(at)charter.net>
Date: Mar 19, 2016
Make the gear legs long enough and your fat friends will not be able to get in. Which enables the airplane to get off the ground quicker. Glad to help out. -------- Richard Pike Kolb MKIII N420P (420ldPoops) Kingsport, TN 3TN0 Would you consider yourself to be a good person? https://www.youtube.com/watch?v=VWcDXT6pH7A Read this topic online here: http://forums.matronics.com/viewtopic.php?p=453919#453919 ________________________________________________________________________________
Date: Mar 19, 2016
Subject: Re: long legs
From: Charlie England <ceengland7(at)gmail.com>
On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd wrote: > I may be sticking my neck out here and asking get slapped down but will > someone explain why having longer legs increases the STOL capability of our > a/c. Excepting of course the case where you deliberately hold the tail down > on take off. > I agree with all the advantages which John listed, more wing area exposed > thus slowing landing run etc. However the first thing which most of us do > on take off is to get the tail up into flying position thus reducing drag > and allowing increased acceleration. When the tail is up the the length of > the u/c is irrelevant. In fact having the extra wing area exposed by having > long legs slows the planes acceleration for exactly the same reason that it > shortens the landing run. > When the plane is up on two wheels the AOA is that which was designed in. > Comments about commercial a/c are largely irrelevant as they are (mainly) > tricycle gear and the wing is in flying position (more or less) the whole > time. > There may be good reasons for making u/c legs longer but I am not > convinced that STOL is one of them except the `keep the skid on the ground > until she drags herself off` scenario which I mentioned.. > Enlightenment please. > Pat > I'll take a crack at it, in general terms. You can decide if it applies to Kolbs. If you watch videos of hard core bush flying, the pilot will hold the brakes and raise the tail prior to starting the takeoff roll (to minimize wing drag, as you point out). When he's got max available power, he releases the brakes. As soon as he's got minimum flying speed, he rotates & the plane jumps into the air. Now, most taildraggers sit on the ground with the wing at a significantly lower angle than critical (stall) AOA. So in stock condition, they can't be rotated to lift off at anywhere near stall speed. So, their minimum speed for takeoff is limited (made higher) by the length of the main gear legs. If the same trick is tried with 'short legs', the pilot would slam the tailwheel into the ground when he rotates. FWIW, there are videos of airliners actually dragging the rear of the fuselage on the ground when they over-rotate. Airliners (at least some of them) actually give up significant landing speed reduction because they don't want the weight of long gear legs when they always have plenty of runway for 'driving it on' in landing. In landing mode, it's just as important. In normal flying, a pilot would try to '3 point', having the mains & tailwheel touch at the same time to land at minimum airspeed. But, since the wing isn't at critical AOA in 3 point attitude, he's not really landing at minimum airspeed. If the mains were longer, he could land slower. In bush flying, it gets worse. Again, watching extreme bush flying, you'll see the pilot wheel land and keep the tail off the ground until he's almost stopped. With a typical taildragger, he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but he does it to protect the tailwheel from damage, from rough ground and from impact damage of dropping it in. If the legs are extended enough, he can have full stall AOA available from the wing, without the tailwheel being on the ground. Obviously, this will let him land slower & shorter. Does any of that apply to Kolbs? ________________________________________________________________________________
From: Patrick Ladd <patrickjladd(at)hotmail.com>
Subject: Re: long legs
Date: Mar 19, 2016
Thanks Charlie, i can see the reasoning and in fact I saw a guy up in Fairbanks in a Super Cub pulling the `tail up, full throttle trick`. He powered up, standing on the brakes, hauled it off the ground by pushing the tail down and climbing out at just above stall speed.. He did a circuit and landed again, tail down and hanging on his prop at full chat, like a helicopter. All in an incredibly short time. I filmed it with a video camera in one take. I somehow doubt that many Kolbers have the brakes, to be able to come close to emulating that performance. Without some actual measurements it is impossible to calculate accurately the increased AOA available and I was never any good at trig anyway but assuming 10ft between mains and tail wheel and an increase in height of the gear legs of say 4 inches, by how many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doubt someone on the list will work it out. It may well be worth extending legs for other reasons but STOL?. Questionable. Pat From: Charlie England Sent: Saturday, March 19, 2016 1:34 PM Subject: Re: Kolb-List: long legs On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd wrote: I may be sticking my neck out here and asking get slapped down but will someone explain why having longer legs increases the STOL capability of our a/c. Excepting of course the case where you deliberately hold the tail down on take off. I agree with all the advantages which John listed, more wing area exposed thus slowing landing run etc. However the first thing which most of us do on take off is to get the tail up into flying position thus reducing drag and allowing increased acceleration. When the tail is up the the length of the u/c is irrelevant. In fact having the extra wing area exposed by having long legs slows the planes acceleration for exactly the same reason that it shortens the landing run. When the plane is up on two wheels the AOA is that which was designed in. Comments about commercial a/c are largely irrelevant as they are (mainly) tricycle gear and the wing is in flying position (more or less) the whole time. There may be good reasons for making u/c legs longer but I am not convinced that STOL is one of them except the `keep the skid on the ground until she drags herself off` scenario which I mentioned.. Enlightenment please. Pat I'll take a crack at it, in general terms. You can decide if it applies to Kolbs. If you watch videos of hard core bush flying, the pilot will hold the brakes and raise the tail prior to starting the takeoff roll (to minimize wing drag, as you point out). When he's got max available power, he releases the brakes. As soon as he's got minimum flying speed, he rotates & the plane jumps into the air. Now, most taildraggers sit on the ground with the wing at a significantly lower angle than critical (stall) AOA. So in stock condition, they can't be rotated to lift off at anywhere near stall speed. So, their minimum speed for takeoff is limited (made higher) by the length of the main gear legs. If the same trick is tried with 'short legs', the pilot would slam the tailwheel into the ground when he rotates. FWIW, there are videos of airliners actually dragging the rear of the fuselage on the ground when they over-rotate. Airliners (at least some of them) actually give up significant landing speed reduction because they don't want the weight of long gear legs when they always have plenty of runway for 'driving it on' in landing. In landing mode, it's just as important. In normal flying, a pilot would try to '3 point', having the mains & tailwheel touch at the same time to land at minimum airspeed. But, since the wing isn't at critical AOA in 3 point attitude, he's not really landing at minimum airspeed. If the mains were longer, he could land slower. In bush flying, it gets worse. Again, watching extreme bush flying, you'll see the pilot wheel land and keep the tail off the ground until he's almost stopped. With a typical taildragger, he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but he does it to protect the tailwheel from damage, from rough ground and from impact damage of dropping it in. If the legs are extended enough, he can have full stall AOA available from the wing, without the tailwheel being on the ground. Obviously, this will let him land slower & shorter. Does any of that apply to Kolbs? ________________________________________________________________________________
Date: Mar 19, 2016
Subject: Re: long legs
From: Charlie England <ceengland7(at)gmail.com>
Since typical AOA is around 14-15 degrees at stall, a 1.5 degree increase could be close to a 10% increase in 3 point attitude. Not something to sneeze at. Again, you must decide if it applies to Kolbs, and whether it actually matters to you for your style of flying. Who would think that a stock Super Cub needed shorter field performance, but a lot of bush fliers obviously consider it inadequate for their purposes. On Sat, Mar 19, 2016 at 9:40 AM, Patrick Ladd wrote: > Thanks Charlie, > i can see the reasoning and in fact I saw a guy up in Fairbanks in a Super > Cub pulling the `tail up, full throttle trick`. He powered up, standing on > the brakes, hauled it off the ground by pushing the tail down and climbing > out at just above stall speed.. He did a circuit and landed again, tail > down and hanging on his prop at full chat, like a helicopter. All in an > incredibly short time. I filmed it with a video camera in one take. > I somehow doubt that many Kolbers have the brakes, to be able to come > close to emulating that performance. Without some actual measurements it is > impossible to calculate accurately the increased AOA available and I was > never any good at trig anyway but assuming 10ft between mains and tail > wheel and an increase in height of the gear legs of say 4 inches, by how > many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doubt > someone on the list will work it out. > It may well be worth extending legs for other reasons but STOL?. > Questionable. > > Pat > > *From:* Charlie England > *Sent:* Saturday, March 19, 2016 1:34 PM > *To:* kolb-list(at)matronics.com > *Subject:* Re: Kolb-List: long legs > > > On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd > wrote: > >> I may be sticking my neck out here and asking get slapped down but will >> someone explain why having longer legs increases the STOL capability of our >> a/c. Excepting of course the case where you deliberately hold the tail down >> on take off. >> I agree with all the advantages which John listed, more wing area exposed >> thus slowing landing run etc. However the first thing which most of us do >> on take off is to get the tail up into flying position thus reducing drag >> and allowing increased acceleration. When the tail is up the the length of >> the u/c is irrelevant. In fact having the extra wing area exposed by having >> long legs slows the planes acceleration for exactly the same reason that it >> shortens the landing run. >> When the plane is up on two wheels the AOA is that which was designed in. >> Comments about commercial a/c are largely irrelevant as they are (mainly) >> tricycle gear and the wing is in flying position (more or less) the whole >> time. >> There may be good reasons for making u/c legs longer but I am not >> convinced that STOL is one of them except the `keep the skid on the ground >> until she drags herself off` scenario which I mentioned.. >> Enlightenment please. >> Pat >> > > I'll take a crack at it, in general terms. You can decide if it applies to > Kolbs. > > If you watch videos of hard core bush flying, the pilot will hold the > brakes and raise the tail prior to starting the takeoff roll (to minimize > wing drag, as you point out). When he's got max available power, he > releases the brakes. As soon as he's got minimum flying speed, he rotates & > the plane jumps into the air. Now, most taildraggers sit on the ground with > the wing at a significantly lower angle than critical (stall) AOA. So in > stock condition, they can't be rotated to lift off at anywhere near stall > speed. So, their minimum speed for takeoff is limited (made higher) by the > length of the main gear legs. If the same trick is tried with 'short legs', > the pilot would slam the tailwheel into the ground when he rotates. FWIW, > there are videos of airliners actually dragging the rear of the fuselage on > the ground when they over-rotate. Airliners (at least some of them) > actually give up significant landing speed reduction because they don't > want the weight of long gear legs when they always have plenty of runway > for 'driving it on' in landing. > > In landing mode, it's just as important. In normal flying, a pilot would > try to '3 point', having the mains & tailwheel touch at the same time to > land at minimum airspeed. But, since the wing isn't at critical AOA in 3 > point attitude, he's not really landing at minimum airspeed. If the mains > were longer, he could land slower. In bush flying, it gets worse. Again, > watching extreme bush flying, you'll see the pilot wheel land and keep the > tail off the ground until he's almost stopped. With a typical taildragger, > he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but > he does it to protect the tailwheel from damage, from rough ground and from > impact damage of dropping it in. If the legs are extended enough, he can > have full stall AOA available from the wing, without the tailwheel being on > the ground. Obviously, this will let him land slower & shorter. > > Does any of that apply to Kolbs? > ________________________________________________________________________________
From: Patrick Ladd <patrickjladd(at)hotmail.com>
Subject: Re: long legs
Date: Mar 19, 2016
Good point Richard. In general my fat friends did not get a look in. Fat girls now.....Pat -----Original Message----- From: Richard Pike Sent: Saturday, March 19, 2016 11:24 AM Subject: Kolb-List: Re: long legs Make the gear legs long enough and your fat friends will not be able to get in. Which enables the airplane to get off the ground quicker. Glad to help out. -------- Richard Pike Kolb MKIII N420P (420ldPoops) Kingsport, TN 3TN0 Would you consider yourself to be a good person? https://www.youtube.com/watch?v=VWcDXT6pH7A Read this topic online here: http://forums.matronics.com/viewtopic.php?p=453919#453919 ________________________________________________________________________________
From: Theodore Cowan <tc1917(at)bellsouth.net>
Subject: Long legs
Date: Mar 20, 2016
The slingshot has long legs to facilitate 9 degrees AOA. Most have 12 degrees AOA. That gives the SS remarkable speed capabilities without the boom raising up. I can cruise at 90/100 without problems. As Hauck mentioned, the boom does drop but not until around 60. Still not a problem. I believe if you put longer gear on a standard firestar you would have difficult ground handling and you might have lift off before rotation. The SS has to rotate quickly and then has to drop its tail to get proper AOA which brings the tail down considerably. Landing slow the tail is in a three point configuration to get back to 12 degrees AOA. You can land the SS high on the mains but landing roll is faster. Not sure if the firefly has the same or not. I am sure of one thing, the SS is the fastest, most sensitive aircraft of the bunch. With a rotax 912 80 hp on her back, it is a rocket. Abt two hundred ft on the ground, less than three to land and cuts through the bumps and zips around like it it is on a tether. Not for the average bear but a ball when you master it. Best of the kolbs i think. It would be nice the have the baggage capabilities as Hauck does! Ted Cowan slingshot 912 zoom zoom Sent from my iPhone ________________________________________________________________________________
Date: Mar 21, 2016
Subject: Re: FireStar 2 Kit Received !
From: Richard Girard <aslsa.rng(at)gmail.com>
Bill, IMOH powder coating is great for patio furniture, office machinery, and other expendibles, but is not suitable for an airframe. It looks great straight out of the oven, but once it gets some time on it cracks form letting moisture in and brown streaks, just like those you are seeing on your airframe, begin to form. The only solution is to grind it off and patch it with paint. I much prefer two part epoxy paint (urethanes, like Aerothane, release cyanide gas so you must have an air supply to shoot them). You can get it from O'Reilly's Auto Parts (about $40 a quart) http://www.oreillyauto.com/site/c/detail/TRS2/6101/N2541.oap?ck=Search_N2 541_-1_-1&pt=N2541&ppt=C0171 and the small gun in the Harbor Freight HVLP set (usually about $45) works great for tubes; http://www.harborfreight.com/air-tools/paint/2-pc-professional-automotive-h vlp-air-spray-gun-kit-61472.html Give it at least four days to fully harden before applying fabric if using the Poly Fiber system so the solvents won't attack the epoxy. Now you have something you can repair as necessary. Anyway, that's what I use and I like it. Also works great on aluminum parts if you alodine them first. Rick Girard On Thu, Mar 17, 2016 at 7:24 PM, Dennis Rowe wrote: > > Man, let me know if you ever want to sell Miss Pfer. =F0=9F=94=BD=F0=9F =94=BD that was quite > the sales pitch! > > Dennis "Skid" Rowe > > > > On Mar 17, 2016, at 9:22 AM, John Hauck wrote: > > > > I always thought dragging the tail boom straight, instead of sideways > through the air, would clean it up a bit and increase cruise. The SS and > Kolbra utilize that design technique with lower incidence to increase > cruise. John Williamson's Kolbra, with 912ULS, same engine on my MKIII, > cruised 10 mph faster at the same rpm. Top speed is about 10 to 15 mph > quicker. The major difference in drag between the Kolbra/SS and the MKII I > was the difference between the width and shape of the fuselage. Also, th e > Kolbra had less wing area because it did not have flaps. The MKIII flies > slower and gets off the ground quicker. > > > > Actually, the fuselage of the FS would have to be redesigned because th e > tail boom was designed to fly tail high. Flying with the tail boom > horizontal would make the pilot feel as though he were laying on his back > and climbing all the time. > > > > My original Firestar was faster and flew slower than the FSII. It had > full span ailerons. The FSII is like the Kolbra with half span. > > > > I am a firm believer is extremely tight fabric. I believe this is one > of the major differences between air speed/flight characteristic > differences of the same model Kolbs. My MKIII has never been outrun by > another MKIII. Same for my original FS. Both aircraft had fabric that > bowed the tubes on wings and empennage. Soft fabric changes shape much > more than tight fabric. > > > > There were a lot of things I would have liked to experiment with my > Kolbs over the last 32 years, but age caught up with me before I got them > all done. Then I got to the stage that what I have now is great. It doe s > what I need. It is an 85 mph cruise aircraft. If I can find a 15 mph > tailwind, then I've got a temporary 100 mph airplane across the ground. It > will carry everything I can cram into it to keep me and it going for > extended periods of time. So far, the longest duration flight was 48 > days. The longest flight was 17,400 sm in 41 days and 232.0 flight hours . > It will keep me in the air for 5 hours, if I could do that without wettin g > my pants. It gets me in and out of tiny fields, two track trails, gravel > bars, beaches on the Atlantic, the Gulf of Mexico, the Arctic Ocean, and > small dry lakes in the dessert. It does much more than Homer Kolb and Jo hn > Hauck ever dreamed one of his little airplanes would do. It takes me whe re > I want to go. All I have to do is! > put gas in it, take off and point the nose in that direction. > > > > john h > > mkIII > > Titus, Alabama > > > > > > > > -----Original Message----- > > From: owner-kolb-list-server(at)matronics.com [mailto: > owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle > > Sent: Thursday, March 17, 2016 3:01 AM > > To: kolb-list(at)matronics.com > > Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! > > > > > > I have no Kolb experience whatsoever. This is my first Kolb. So some of > my ideas may not work out as well as I hope, and some of them may work > better than I imagined. The challenge and enjoyment of improving the > performance of an already good airplane is one of the things I'm looking > forward to. > > > > I have a specific question which you might be able to answer: If you pu t > the wing on a FireStar at the lower incidence angle of the Slingshot, and > then put on the taller gear from the Slingshot, would you get both benefi ts > (a higher cruise speed from the tailboom flying straight), AND better STO L > performance (from the higher ground angle)? > > > > Bill Berle > > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and > for-profit entities > > > > -------------------------------------------- > > On Wed, 3/16/16, John Hauck wrote: > > > > Subject: RE: FW: Kolb-List: FireStar 2 Kit Received ! > > To: kolb-list(at)matronics.com > > Date: Wednesday, March 16, 2016, 8:03 PM > > > > "John Hauck" > > > > Hi Folks: > > > > The paragraphs in quotation marks are Bill B's. > > > > Homer Kolb didn't design the Kolbra. That aircraft was designed and > built some time after the original Kolb Aircraft Co was sold. > > > > "Mr. Kolb himself changed the wing dimensions to create the Slingshot, > Kolbra, Firelfy, and others. He also changed the angle of incidence (win g > mounting angle) to create different characteristics on different models. " > > > > All Kolb wing dimensions are the same, except length of the wing > panel. Shape of the rib and cord is the same on all models. > > > > The Slingshot had less incidence because of the high main gear and the > nose high attitude the aircraft sat on the ground. It also flew faster, > pulling the tail boom parallel through the air stream. At slower speeds > the SS really drags its tail. Very tail low. Other Kolb models fly > tail high because of the excessive incidence. > > > > "Raked wingtips are shown to work, especially at high AoA and low > speeds. They create a pressure field that slightly reduces the wingtip > vortex." > > > > I think you will find that Homer's wingtip takes care of the above. > > > > "VG's are shown to work great, especially on simple turbulent flow > airfoils like the Cub, Kolb, and Aeronca. > > They help the airflow stay attached to the wing at higher AoA. This > results in better control authority at low speeds, which will be a > lifesaver in off-airport STOL operations." > > > > All Kolb models have excellent low speed flight characteristics withou t > VGs. About the only thing I have been able to determine with the additi on > of VGs on a Kolb is more gentle break on landing, and slightly less sta ll > speed. > > > > "Mr. Kolb designed the landing gear to be as easy and low-risk for new > or low-time pilots as possible. It worked, and the Kolb has a wonderful > reputation for easy ground handling. This is just what the doctor ordere d > for a kit plane that was safe for low time pilots. But this mellow grou nd > handling comes at the cost of losing the ideal ground angle for the win g > to take off and land slower. A longer or taller landing gear requires a > slightly more experienced pilot, but you get better STOL performance in > the bargain." > > > > The Hauck Brothers have been designing and building "tall" > > landing gear for Kolb aircraft for 30 years. We put the first pair of > heat treated 4130 legs on a Kolb. The main reason we started experimenti ng > with long legs on my FS was the lack of brakes. One of the first mods t o > my FS was 4130 streamlined lift struts. They cleaned up the FS so much I > couldn't get it stopped on my short grass strip. The 36" legs turned th e > bottom of the wing up more and helped slow the FS down on landing. They > also made nice springs, and worked wonders for softening up the suspensi on. > > > > BTW Bill B, tell us about your Kolb experience, please. > > > > john h > > mkIII > > Titus, Alabama > > > > > > > > > > > > > > > > > > > > > > Lists This Month -- > > Some AWESOME FREE Gifts!) > > Raiser. Click on > > more about > > Gifts provided > > www.buildersbooks.com > > -Matt > > Dralle, List Admin. > > Forum - > > - MATRONICS WEB FORUMS - > > List Contribution Web Site - > > -Matt > > Dralle, List Admin. > > > > > > > > > > > > > > > > > > > > =========== =========== =========== =========== =========== > > -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
Date: Mar 21, 2016
Subject: Re: long legs
From: Richard Girard <aslsa.rng(at)gmail.com>
Patrick, My Mk III has aluminum legs, my friend's Mk IIIX has steel legs and lower wing incidence. Neither can get a full stall landing. If I do I land tail wheel first. Perhaps a full stall landing could be achieved with longer legs and higher incidence. When I get my Mk III rebuilt perhaps I'll know. Rick Girard On Sat, Mar 19, 2016 at 10:26 AM, Charlie England wrote: > Since typical AOA is around 14-15 degrees at stall, a 1.5 degree increase > could be close to a 10% increase in 3 point attitude. Not something to > sneeze at. > > Again, you must decide if it applies to Kolbs, and whether it actually > matters to you for your style of flying. Who would think that a stock Sup er > Cub needed shorter field performance, but a lot of bush fliers obviously > consider it inadequate for their purposes. > > On Sat, Mar 19, 2016 at 9:40 AM, Patrick Ladd > wrote: > >> Thanks Charlie, >> i can see the reasoning and in fact I saw a guy up in Fairbanks in a >> Super Cub pulling the `tail up, full throttle trick`. He powered up, >> standing on the brakes, hauled it off the ground by pushing the tail dow n >> and climbing out at just above stall speed.. He did a circuit and landed >> again, tail down and hanging on his prop at full chat, like a helicopte r. >> All in an incredibly short time. I filmed it with a video camera in one >> take. >> I somehow doubt that many Kolbers have the brakes, to be able to come >> close to emulating that performance. Without some actual measurements it is >> impossible to calculate accurately the increased AOA available and I was >> never any good at trig anyway but assuming 10ft between mains and tail >> wheel and an increase in height of the gear legs of say 4 inches, by how >> many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doub t >> someone on the list will work it out. >> It may well be worth extending legs for other reasons but STOL?. >> Questionable. >> >> Pat >> >> *From:* Charlie England >> *Sent:* Saturday, March 19, 2016 1:34 PM >> *To:* kolb-list(at)matronics.com >> *Subject:* Re: Kolb-List: long legs >> >> >> >> On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd >> wrote: >> >>> I may be sticking my neck out here and asking get slapped down but will >>> someone explain why having longer legs increases the STOL capability of our >>> a/c. Excepting of course the case where you deliberately hold the tail down >>> on take off. >>> I agree with all the advantages which John listed, more wing area >>> exposed thus slowing landing run etc. However the first thing which mo st >>> of us do on take off is to get the tail up into flying position thus >>> reducing drag and allowing increased acceleration. When the tail is up the >>> the length of the u/c is irrelevant. In fact having the extra wing area >>> exposed by having long legs slows the planes acceleration for exactly t he >>> same reason that it shortens the landing run. >>> When the plane is up on two wheels the AOA is that which was designed i n. >>> Comments about commercial a/c are largely irrelevant as they are >>> (mainly) tricycle gear and the wing is in flying position (more or less ) >>> the whole time. >>> There may be good reasons for making u/c legs longer but I am not >>> convinced that STOL is one of them except the `keep the skid on the gr ound >>> until she drags herself off` scenario which I mentioned.. >>> Enlightenment please. >>> Pat >>> >> >> I'll take a crack at it, in general terms. You can decide if it applies >> to Kolbs. >> >> If you watch videos of hard core bush flying, the pilot will hold the >> brakes and raise the tail prior to starting the takeoff roll (to minimiz e >> wing drag, as you point out). When he's got max available power, he >> releases the brakes. As soon as he's got minimum flying speed, he rotate s & >> the plane jumps into the air. Now, most taildraggers sit on the ground w ith >> the wing at a significantly lower angle than critical (stall) AOA. So in >> stock condition, they can't be rotated to lift off at anywhere near stal l >> speed. So, their minimum speed for takeoff is limited (made higher) by t he >> length of the main gear legs. If the same trick is tried with 'short leg s', >> the pilot would slam the tailwheel into the ground when he rotates. FWIW , >> there are videos of airliners actually dragging the rear of the fuselage on >> the ground when they over-rotate. Airliners (at least some of them) >> actually give up significant landing speed reduction because they don't >> want the weight of long gear legs when they always have plenty of runway >> for 'driving it on' in landing. >> >> In landing mode, it's just as important. In normal flying, a pilot would >> try to '3 point', having the mains & tailwheel touch at the same time to >> land at minimum airspeed. But, since the wing isn't at critical AOA in 3 >> point attitude, he's not really landing at minimum airspeed. If the main s >> were longer, he could land slower. In bush flying, it gets worse. Again, >> watching extreme bush flying, you'll see the pilot wheel land and keep t he >> tail off the ground until he's almost stopped. With a typical taildragge r, >> he's carrying quite a bit of extra airspeed to 'wheel land' the plane, b ut >> he does it to protect the tailwheel from damage, from rough ground and f rom >> impact damage of dropping it in. If the legs are extended enough, he can >> have full stall AOA available from the wing, without the tailwheel being on >> the ground. Obviously, this will let him land slower & shorter. >> >> Does any of that apply to Kolbs? >> > > -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
From: Patrick Ladd <patrickjladd(at)hotmail.com>
Subject: Re: long legs
Date: Mar 21, 2016
I look forward to a definitive statement. The guy in the Super Cub, at full throttle, lowered his plane onto the tail wheel at almost nil forward speed, cut back on the throttle and then the mains crashed down onto its balloon bush tyres.Hard on the system. Breaking my heart not to have a plane to fly any more. We have had a week in the middle of a large High pressure system. Glorious flying weather and me stuck here playing with a 18=9D diameter quadrocopter my wife bought me fro Christmas.Oh! Bugger. Pat From: Richard Girard Sent: Monday, March 21, 2016 4:29 PM Subject: Re: Kolb-List: long legs Patrick, My Mk III has aluminum legs, my friend's Mk IIIX has steel legs and lower wing incidence. Neither can get a full stall landing. If I do I land tail wheel first. Perhaps a full stall landing could be achieved with longer legs and higher incidence. When I get my Mk III rebuilt perhaps I'll know. Rick Girard On Sat, Mar 19, 2016 at 10:26 AM, Charlie England wrote: Since typical AOA is around 14-15 degrees at stall, a 1.5 degree increase could be close to a 10% increase in 3 point attitude. Not something to sneeze at. Again, you must decide if it applies to Kolbs, and whether it actually matters to you for your style of flying. Who would think that a stock Super Cub needed shorter field performance, but a lot of bush fliers obviously consider it inadequate for their purposes. On Sat, Mar 19, 2016 at 9:40 AM, Patrick Ladd wrote: Thanks Charlie, i can see the reasoning and in fact I saw a guy up in Fairbanks in a Super Cub pulling the `tail up, full throttle trick`. He powered up, standing on the brakes, hauled it off the ground by pushing the tail down and climbing out at just above stall speed.. He did a circuit and landed again, tail down and hanging on his prop at full chat, like a helicopter. All in an incredibly short time. I filmed it with a video camera in one take. I somehow doubt that many Kolbers have the brakes, to be able to come close to emulating that performance. Without some actual measurements it is impossible to calculate accurately the increased AOA available and I was never any good at trig anyway but assuming 10ft between mains and tail wheel and an increase in height of the gear legs of say 4 inches, by how many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doubt someone on the list will work it out. It may well be worth extending legs for other reasons but STOL?. Questionable. Pat From: Charlie England Sent: Saturday, March 19, 2016 1:34 PM To: kolb-list(at)matronics.com Subject: Re: Kolb-List: long legs On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd wrote: I may be sticking my neck out here and asking get slapped down but will someone explain why having longer legs increases the STOL capability of our a/c. Excepting of course the case where you deliberately hold the tail down on take off. I agree with all the advantages which John listed, more wing area exposed thus slowing landing run etc. However the first thing which most of us do on take off is to get the tail up into flying position thus reducing drag and allowing increased acceleration. When the tail is up the the length of the u/c is irrelevant. In fact having the extra wing area exposed by having long legs slows the planes acceleration for exactly the same reason that it shortens the landing run. When the plane is up on two wheels the AOA is that which was designed in. Comments about commercial a/c are largely irrelevant as they are (mainly) tricycle gear and the wing is in flying position (more or less) the whole time. There may be good reasons for making u/c legs longer but I am not convinced that STOL is one of them except the `keep the skid on the ground until she drags herself off` scenario which I mentioned.. Enlightenment please. Pat I'll take a crack at it, in general terms. You can decide if it applies to Kolbs. If you watch videos of hard core bush flying, the pilot will hold the brakes and raise the tail prior to starting the takeoff roll (to minimize wing drag, as you point out). When he's got max available power, he releases the brakes. As soon as he's got minimum flying speed, he rotates & the plane jumps into the air. Now, most taildraggers sit on the ground with the wing at a significantly lower angle than critical (stall) AOA. So in stock condition, they can't be rotated to lift off at anywhere near stall speed. So, their minimum speed for takeoff is limited (made higher) by the length of the main gear legs. If the same trick is tried with 'short legs', the pilot would slam the tailwheel into the ground when he rotates. FWIW, there are videos of airliners actually dragging the rear of the fuselage on the ground when they over-rotate. Airliners (at least some of them) actually give up significant landing speed reduction because they don't want the weight of long gear legs when they always have plenty of runway for 'driving it on' in landing. In landing mode, it's just as important. In normal flying, a pilot would try to '3 point', having the mains & tailwheel touch at the same time to land at minimum airspeed. But, since the wing isn't at critical AOA in 3 point attitude, he's not really landing at minimum airspeed. If the mains were longer, he could land slower. In bush flying, it gets worse. Again, watching extreme bush flying, you'll see the pilot wheel land and keep the tail off the ground until he's almost stopped. With a typical taildragger, he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but he does it to protect the tailwheel from damage, from rough ground and from impact damage of dropping it in. If the legs are extended enough, he can have full stall AOA available from the wing, without the tailwheel being on the ground. Obviously, this will let him land slower & shorter. Does any of that apply to Kolbs? -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx ________________________________________________________________________________
Date: Mar 21, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: long legs
>From my research, and hearing from other people who have been around Kolbs for many many years, I think it is safe to say that Homer Kolb designed this series of aircraft for good handling, good manners, and able to be flown easily by a low time pilot. By all accounts he succeeded and created a fantastic little airplane. But physics do not lie... in order to be a great airplane in one area, design sacrifices must be made in some other area. This is why a LearJet is not appropriate for a low time pilot, and this is why a Cessna 172 is (usually) not very exciting for a high time pilot. I have no doubt that Mr. Kolb understood this, and chose safety/easy handling over maximum possible performance. The sales and success of the Kolb fleet has proven him right. The Kolbs are world renowned for being docile and not demanding. The price paid for that is that some performance has been sacrificed. Raising the ground angle high enough so that the airplane can perform a full-stall 3 point landing will clearly allow the airplane to realize the maximum STOL performance that the wing and engine combination is capable of delivering. That is basic textbook aeroduynamics. But since the Kolb apparently has good STOL performance with the stock configuration, it's been a non-issue for the majority of Kolb pilots. Speaking ONLY for myself, I would like to maximize the STOL performance of my aircraft, because I am heavier than an average pilot, and my airplane will not meet the 254 UL weight either. So rather than having to put a $20K, 100HP engine on it, I believe I will get 2/3 of the same benefit by having a tall enough landing gear for the wing to fly sooner. The price I have to pay for that is that I cannot be a low-time, beginner pilot, and the airplane will be a little slower (higher drag and drag further underneath the CG). The modifications that I am planning for my aircraft will not be for everyone. But I'm hopeful that they will suit my needs. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/21/16, Richard Girard wrote: Subject: Re: Kolb-List: long legs To: "kolb-list(at)matronics.com" Date: Monday, March 21, 2016, 9:29 AM Patrick, My Mk III has aluminum legs, my friend's Mk IIIX has steel legs and lower wing incidence. Neither can get a full stall landing. If I do I land tail wheel first. Perhaps a full stall landing could be achieved with longer legs and higher incidence. When I get my Mk III rebuilt perhaps I'll know. Rick Girard On Sat, Mar 19, 2016 at 10:26 AM, Charlie England wrote: Since typical AOA is around 14-15 degrees at stall, a 1.5 degree increase could be close to a 10% increase in 3 point attitude. Not something to sneeze at. Again, you must decide if it applies to Kolbs, and whether it actually matters to you for your style of flying. Who would think that a stock Super Cub needed shorter field performance, but a lot of bush fliers obviously consider it inadequate for their purposes. On Sat, Mar 19, 2016 at 9:40 AM, Patrick Ladd wrote: Thanks Charlie, i can see the reasoning and in fact I saw a guy up in Fairbanks in a Super Cub pulling the `tail up, full throttle trick`. He powered up, standing on the brakes, hauled it off the ground by pushing the tail down and climbing out at just above stall speed.. He did a circuit and landed again, tail down and hanging on his prop at full chat, like a helicopter. All in an incredibly short time. I filmed it with a video camera in one take. I somehow doubt that many Kolbers have the brakes, to be able to come close to emulating that performance. Without some actual measurements it is impossible to calculate accurately the increased AOA available and I was never any good at trig anyway but assuming 10ft between mains and tail wheel and an increase in height of the gear legs of say 4 inches, by how many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doubt someone on the list will work it out. It may well be worth extending legs for other reasons but STOL?. Questionable. Pat From: Charlie England Sent: Saturday, March 19, 2016 1:34 PM To: kolb-list(at)matronics.com Subject: Re: Kolb-List: long legs On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd wrote: I may be sticking my neck out here and asking get slapped down but will someone explain why having longer legs increases the STOL capability of our a/c. Excepting of course the case where you deliberately hold the tail down on take off. I agree with all the advantages which John listed, more wing area exposed thus slowing landing run etc. However the first thing which most of us do on take off is to get the tail up into flying position thus reducing drag and allowing increased acceleration. When the tail is up the the length of the u/c is irrelevant. In fact having the extra wing area exposed by having long legs slows the planes acceleration for exactly the same reason that it shortens the landing run. When the plane is up on two wheels the AOA is that which was designed in. Comments about commercial a/c are largely irrelevant as they are (mainly) tricycle gear and the wing is in flying position (more or less) the whole time. There may be good reasons for making u/c legs longer but I am not convinced that STOL is one of them except the `keep the skid on the ground until she drags herself off` scenario which I mentioned.. Enlightenment please. Pat I'll take a crack at it, in general terms. You can decide if it applies to Kolbs. If you watch videos of hard core bush flying, the pilot will hold the brakes and raise the tail prior to starting the takeoff roll (to minimize wing drag, as you point out). When he's got max available power, he releases the brakes. As soon as he's got minimum flying speed, he rotates & the plane jumps into the air. Now, most taildraggers sit on the ground with the wing at a significantly lower angle than critical (stall) AOA. So in stock condition, they can't be rotated to lift off at anywhere near stall speed. So, their minimum speed for takeoff is limited (made higher) by the length of the main gear legs. If the same trick is tried with 'short legs', the pilot would slam the tailwheel into the ground when he rotates. FWIW, there are videos of airliners actually dragging the rear of the fuselage on the ground when they over-rotate. Airliners (at least some of them) actually give up significant landing speed reduction because they don't want the weight of long gear legs when they always have plenty of runway for 'driving it on' in landing. In landing mode, it's just as important. In normal flying, a pilot would try to '3 point', having the mains & tailwheel touch at the same time to land at minimum airspeed. But, since the wing isn't at critical AOA in 3 point attitude, he's not really landing at minimum airspeed. If the mains were longer, he could land slower. In bush flying, it gets worse. Again, watching extreme bush flying, you'll see the pilot wheel land and keep the tail off the ground until he's almost stopped. With a typical taildragger, he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but he does it to protect the tailwheel from damage, from rough ground and from impact damage of dropping it in. If the legs are extended enough, he can have full stall AOA available from the wing, without the tailwheel being on the ground. Obviously, this will let him land slower & shorter. Does any of that apply to Kolbs? -- Blessed are the cracked, for they shall let in the light. Groucho Marx ________________________________________________________________________________
Date: Mar 21, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
Are there any Kolb people on this list who are qualified mechanical or aero-structure engineers? I want to ask a question about the tail attachment mechanism. Before I even mention the question, I want to assure everyone that I AM COMPLETELY AWARE that there are X thousand Kolbs flying around safely with this stabilizer attachment. I understand that there have not been many (or perhaps any) failures of this mechanism. What I am asking about is the theoretical "correctness" of the design, and whether any other "old-school" airplane people think that this system is a little wonky. It took a few moments to finally understand how the mechanism works, and after looking at everything several times it was clear that there is no direct structural attachment between the main spar tube of the stabilizer to the fuselage tube (tailboom). The primary structural load path between the root end of the main stabilizer spar tube and the fuselage is transmitted through the elevator hinge... and this hinge isn't even the aircraft style extruded hinge. So if the air loads try to lift up or push down on the root end of the stabilizer, it puts all that load through the hinge, into the elevator pivot, and then finally into the steel ring at the back of the fuselage. But that's not even the biggest issue in my head. The larger issue is that (according to plan) the flat hinge is riveted to the tubes along one thin "point of contact" line tangent to the tube. So the root stabilizer load is all acting on a hinge, which itself is cantilevered off of one tangent point on the tube. Now I'm not a degreed engineer, and I'm not a mathematician. So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. I showed him the plans and explained my concern, and I was informed that my concerns about this system were valid. My Kolb will be built with a more stable attachment. My question for any real, degreed, qualified, aircraft-experience engineers is... has anyone looked at the stabilizer root attachment load path and had these same concerns? ONCE AGAIN, this is not an attack on Mr. Kolb or his design, and it is not intended to cause any panic or concern at this point. What I want to know is why this load path - through two tangent mounted hinge halves, into a movable elevator, and then into the fuselage - is good enough, and why it was not appropriate to install an attachment bracket onto the fuselage at the rear stabilizer spar. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities ________________________________________________________________________________
Date: Mar 21, 2016
Subject: Re: Elevator/Stabilizer hinge ass'y
From: Richard Girard <aslsa.rng(at)gmail.com>
The rear attachment of the horizontal stabilizer is NOT through the hinge. It is through the rear folding weldments that also act as the inner hinge. When it is set up correctly the hinge line is on the same center as the swivel bolt in the weldment, however there is some allowance for misalignment. In that case the weldment in the elevator spar (forward tube of the elevator), can slide on the bolt in the swivel weldment. I've seen folding mechanisms on the Kit Fox and repaired the mechanism on the Highlander and in my HO Homer's is the most clever. All you have to do to fold the HS on a Kolb is to take out a single bolt that attaches the lower wires to the rudder post. I'm not sure how you would make it any simpler. Rick Girard On Mon, Mar 21, 2016 at 12:55 PM, Bill Berle wrote: > > Are there any Kolb people on this list who are qualified mechanical or > aero-structure engineers? I want to ask a question about the tail > attachment mechanism. > > Before I even mention the question, I want to assure everyone that I AM > COMPLETELY AWARE that there are X thousand Kolbs flying around safely wit h > this stabilizer attachment. I understand that there have not been many (o r > perhaps any) failures of this mechanism. What I am asking about is the > theoretical "correctness" of the design, and whether any other "old-schoo l" > airplane people think that this system is a little wonky. > > It took a few moments to finally understand how the mechanism works, and > after looking at everything several times it was clear that there is no > direct structural attachment between the main spar tube of the stabilizer > to the fuselage tube (tailboom). The primary structural load path between > the root end of the main stabilizer spar tube and the fuselage is > transmitted through the elevator hinge... and this hinge isn't even the > aircraft style extruded hinge. > > So if the air loads try to lift up or push down on the root end of the > stabilizer, it puts all that load through the hinge, into the elevator > pivot, and then finally into the steel ring at the back of the fuselage. > > But that's not even the biggest issue in my head. The larger issue is tha t > (according to plan) the flat hinge is riveted to the tubes along one thin > "point of contact" line tangent to the tube. So the root stabilizer load is > all acting on a hinge, which itself is cantilevered off of one tangent > point on the tube. > > Now I'm not a degreed engineer, and I'm not a mathematician. So I called a > friend of mine who is a retired aerospace structural engineer, with 50+ > years of experience. I showed him the plans and explained my concern, and I > was informed that my concerns about this system were valid. My Kolb will be > built with a more stable attachment. > > My question for any real, degreed, qualified, aircraft-experience > engineers is... has anyone looked at the stabilizer root attachment load > path and had these same concerns? > > ONCE AGAIN, this is not an attack on Mr. Kolb or his design, and it is no t > intended to cause any panic or concern at this point. What I want to know > is why this load path - through two tangent mounted hinge halves, into a > movable elevator, and then into the fuselage - is good enough, and why it > was not appropriate to install an attachment bracket onto the fuselage at > the rear stabilizer spar. > > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and > for-profit entities > > =========== =========== =========== =========== =========== > > -- =9CBlessed are the cracked, for they shall let in the light.=9D Groucho Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> ________________________________________________________________________________
From: Eugene Zimmerman <etzimm(at)gmail.com>
Subject: Re: Elevator/Stabilizer hinge ass'y
Date: Mar 21, 2016
> On Mar 21, 2016, at 1:55 PM, Bill Berle wrote: > So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. LOL The cognitive acuity of anyone with 50+ years of experience should probably be suspect. Trust me, I have 50+ years of experience. ;) ________________________________________________________________________________
From: Gary Aman <zeprep251(at)aol.com>
Subject: Re: Elevator/Stabilizer hinge ass'y
Date: Mar 21, 2016
Have to realize Bill,we are talking sub sonic here.A Kolb may not be what you=99re looking for if you don=99t care what it weighs.A TBM may be down your ally.I hear they=99re pretty stout .Good luck finding a kit. > On Mar 21, 2016, at 6:13 PM, Eugene Zimmerman wrote: > > >> On Mar 21, 2016, at 1:55 PM, Bill Berle > wrote: > >> So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. > > LOL > > The cognitive acuity of anyone with 50+ years of experience should probably be suspect. > Trust me, I have 50+ years of experience. ;) ________________________________________________________________________________
Date: Mar 21, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/21/16, Richard Girard wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: "kolb-list(at)matronics.com" Date: Monday, March 21, 2016, 2:40 PM The rear attachment of the horizontal stabilizer is NOT through the hinge. It is through the rear folding weldments that also act as the inner hinge. When it is set up correctly the hinge line is on the same center as the swivel bolt in the weldment, however there is some allowance for misalignment. In that case the weldment in the elevator spar (forward tube of the elevator), can slide on the bolt in the swivel weldment.I've seen folding mechanisms on the Kit Fox and repaired the mechanism on the Highlander and in my HO Homer's is the most clever. All you have to do to fold the HS on a Kolb is to take out a single bolt that attaches the lower wires to the rudder post. I'm not sure how you would make it any simpler. Rick Girard On Mon, Mar 21, 2016 at 12:55 PM, Bill Berle wrote: Bill Berle Are there any Kolb people on this list who are qualified mechanical or aero-structure engineers? I want to ask a question about the tail attachment mechanism. Before I even mention the question, I want to assure everyone that I AM COMPLETELY AWARE that there are X thousand Kolbs flying around safely with this stabilizer attachment. I understand that there have not been many (or perhaps any) failures of this mechanism. What I am asking about is the theoretical "correctness" of the design, and whether any other "old-school" airplane people think that this system is a little wonky. It took a few moments to finally understand how the mechanism works, and after looking at everything several times it was clear that there is no direct structural attachment between the main spar tube of the stabilizer to the fuselage tube (tailboom). The primary structural load path between the root end of the main stabilizer spar tube and the fuselage is transmitted through the elevator hinge... and this hinge isn't even the aircraft style extruded hinge. So if the air loads try to lift up or push down on the root end of the stabilizer, it puts all that load through the hinge, into the elevator pivot, and then finally into the steel ring at the back of the fuselage. But that's not even the biggest issue in my head. The larger issue is that (according to plan) the flat hinge is riveted to the tubes along one thin "point of contact" line tangent to the tube. So the root stabilizer load is all acting on a hinge, which itself is cantilevered off of one tangent point on the tube. Now I'm not a degreed engineer, and I'm not a mathematician. So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. I showed him the plans and explained my concern, and I was informed that my concerns about this system were valid. My Kolb will be built with a more stable attachment. My question for any real, degreed, qualified, aircraft-experience engineers is... has anyone looked at the stabilizer root attachment load path and had these same concerns? ONCE AGAIN, this is not an attack on Mr. Kolb or his design, and it is not intended to cause any panic or concern at this point. What I want to know is why this load path - through two tangent mounted hinge halves, into a movable elevator, and then into the fuselage - is good enough, and why it was not appropriate to install an attachment bracket onto the fuselage at the rear stabilizer spar. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- Blessed are the cracked, for they shall let in the light. Groucho Marx ________________________________________________________________________________
Date: Mar 21, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
Understood, but in this case the person in question is sharp as a tack. It's MY cognitive acuity that is suspect ! Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/21/16, Eugene Zimmerman wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: "Kolb list" Date: Monday, March 21, 2016, 3:13 PM On Mar 21, 2016, at 1:55 PM, Bill Berle wrote: So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. LOL The cognitive acuity of anyone with 50+ years of experience should probably be suspect.Trust me, I have 50+ years of experience. ;) ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: long legs
Date: Mar 21, 2016
Rick/Kolbers: I've been experimenting and flying with heat treated 4130 tubular gear legs on Kolbs since 1987. Had 36" legs on the original FS. Completely different main gear on my MKIII, with axles 8" forward and nice nose high attitude. Yes, they did and do fine full stall landings, get off the ground quick, and have no nose over problems, even at full throttle and brakes. john h mkIII Fort Campbell, Kentucky From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Richard Girard Sent: Monday, March 21, 2016 11:29 AM Subject: Re: Kolb-List: long legs Patrick, My Mk III has aluminum legs, my friend's Mk IIIX has steel legs and lower wing incidence. Neither can get a full stall landing. If I do I land tail wheel first. Perhaps a full stall landing could be achieved with longer legs and higher incidence. When I get my Mk III rebuilt perhaps I'll know. Rick Girard On Sat, Mar 19, 2016 at 10:26 AM, Charlie England wrote: Since typical AOA is around 14-15 degrees at stall, a 1.5 degree increase could be close to a 10% increase in 3 point attitude. Not something to sneeze at. Again, you must decide if it applies to Kolbs, and whether it actually matters to you for your style of flying. Who would think that a stock Super Cub needed shorter field performance, but a lot of bush fliers obviously consider it inadequate for their purposes. On Sat, Mar 19, 2016 at 9:40 AM, Patrick Ladd wrote: Thanks Charlie, i can see the reasoning and in fact I saw a guy up in Fairbanks in a Super Cub pulling the `tail up, full throttle trick`. He powered up, standing on the brakes, hauled it off the ground by pushing the tail down and climbing out at just above stall speed.. He did a circuit and landed again, tail down and hanging on his prop at full chat, like a helicopter. All in an incredibly short time. I filmed it with a video camera in one take. I somehow doubt that many Kolbers have the brakes, to be able to come close to emulating that performance. Without some actual measurements it is impossible to calculate accurately the increased AOA available and I was never any good at trig anyway but assuming 10ft between mains and tail wheel and an increase in height of the gear legs of say 4 inches, by how many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doubt someone on the list will work it out. It may well be worth extending legs for other reasons but STOL?. Questionable. Pat From: Charlie England <mailto:ceengland7(at)gmail.com> Sent: Saturday, March 19, 2016 1:34 PM Subject: Re: Kolb-List: long legs On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd wrote: I may be sticking my neck out here and asking get slapped down but will someone explain why having longer legs increases the STOL capability of our a/c. Excepting of course the case where you deliberately hold the tail down on take off. I agree with all the advantages which John listed, more wing area exposed thus slowing landing run etc. However the first thing which most of us do on take off is to get the tail up into flying position thus reducing drag and allowing increased acceleration. When the tail is up the the length of the u/c is irrelevant. In fact having the extra wing area exposed by having long legs slows the planes acceleration for exactly the same reason that it shortens the landing run. When the plane is up on two wheels the AOA is that which was designed in. Comments about commercial a/c are largely irrelevant as they are (mainly) tricycle gear and the wing is in flying position (more or less) the whole time. There may be good reasons for making u/c legs longer but I am not convinced that STOL is one of them except the `keep the skid on the ground until she drags herself off` scenario which I mentioned.. Enlightenment please. Pat I'll take a crack at it, in general terms. You can decide if it applies to Kolbs. If you watch videos of hard core bush flying, the pilot will hold the brakes and raise the tail prior to starting the takeoff roll (to minimize wing drag, as you point out). When he's got max available power, he releases the brakes. As soon as he's got minimum flying speed, he rotates & the plane jumps into the air. Now, most taildraggers sit on the ground with the wing at a significantly lower angle than critical (stall) AOA. So in stock condition, they can't be rotated to lift off at anywhere near stall speed. So, their minimum speed for takeoff is limited (made higher) by the length of the main gear legs. If the same trick is tried with 'short legs', the pilot would slam the tailwheel into the ground when he rotates. FWIW, there are videos of airliners actually dragging the rear of the fuselage on the ground when they over-rotate. Airliners (at least some of them) actually give up significant landing speed reduction because they don't want the weight of long gear legs when they always have plenty of runway for 'driving it on' in landing. In landing mode, it's just as important. In normal flying, a pilot would try to '3 point', having the mains & tailwheel touch at the same time to land at minimum airspeed. But, since the wing isn't at critical AOA in 3 point attitude, he's not really landing at minimum airspeed. If the mains were longer, he could land slower. In bush flying, it gets worse. Again, watching extreme bush flying, you'll see the pilot wheel land and keep the tail off the ground until he's almost stopped. With a typical taildragger, he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but he does it to protect the tailwheel from damage, from rough ground and from impact damage of dropping it in. If the legs are extended enough, he can have full stall AOA available from the wing, without the tailwheel being on the ground. Obviously, this will let him land slower & shorter. Does any of that apply to Kolbs? -- =9CBlessed are the cracked, for they shall let in the light.=9D <http://www.goodreads.com/author/show/43244.Groucho_Marx> Groucho Marx ________________________________________________________________________________
From: "John Hauck" <jhauck(at)elmore.rr.com>
Subject: long legs
Date: Mar 21, 2016
Flying a Kolb with extra long spring steel gear legs is a no brainer. It is easier to fly and ground handle than the original configuration. With long legs one does not have to worry about nosing over, as much, which is very easy with regular length legs. One does not have to be a s**t hot pilot to fly with long legs. That all changed when we designed and built the new main gear for my MKIII. By moving the axles 8" forward we placed about 100 lbs on the tail wheel which is stuck on the end of a long tail boom. I have to stay on top of and ahead of my MKIII on the ground. It is a real tail dragger with a lot of pendulum effect. Took some getting used to initially, but has paid for itself many times over the last 3300+ hours. Never been on its nose or even given a hint that it wanted to do such a nasty thing. On the other hand, a friend with a RANS S7 landed on my 750' strip a couple weeks ago. Got a little close to the end while turning around to take off. Main wheel went into a depression and the RANs ate a 1300.00 WARP Drive prop in warp speed. To maneuver on wet, rough, soft ground, and high weeds and brush, an aircraft has to have to ability to keep the tail on the ground when power is applied. A pusher aircraft does nothing to help prevent this. In fact, it helps you put you Kolb on its nose. A tractor aircraft is pulling forward and up. Our pushers are trying to rotate the Kolb around the axles and on its nose. john h mkIII Fort Campbell, KY -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle Sent: Monday, March 21, 2016 12:20 PM Subject: Re: Kolb-List: long legs >From my research, and hearing from other people who have been around Kolbs for many many years, I think it is safe to say that Homer Kolb designed this series of aircraft for good handling, good manners, and able to be flown easily by a low time pilot. By all accounts he succeeded and created a fantastic little airplane. But physics do not lie... in order to be a great airplane in one area, design sacrifices must be made in some other area. This is why a LearJet is not appropriate for a low time pilot, and this is why a Cessna 172 is (usually) not very exciting for a high time pilot. I have no doubt that Mr. Kolb understood this, and chose safety/easy handling over maximum possible performance. The sales and success of the Kolb fleet has proven him right. The Kolbs are world renowned for being docile and not demanding. The price paid for that is that some performance has been sacrificed. Raising the ground angle high enough so that the airplane can perform a full-stall 3 point landing will clearly allow the airplane to realize the maximum STOL performance that the wing and engine combination is capable of delivering. That is basic textbook aeroduynamics. But since the Kolb apparently has good STOL performance with the stock configuration, it's been a non-issue for the majority of Kolb pilots. Speaking ONLY for myself, I would like to maximize the STOL performance of my aircraft, because I am heavier than an average pilot, and my airplane will not meet the 254 UL weight either. So rather than having to put a $20K, 100HP engine on it, I believe I will get 2/3 of the same benefit by having a tall enough landing gear for the wing to fly sooner. The price I have to pay for that is that I cannot be a low-time, beginner pilot, and the airplane will be a little slower (higher drag and drag further underneath the CG). The modifications that I am planning for my aircraft will not be for everyone. But I'm hopeful that they will suit my needs. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/21/16, Richard Girard wrote: Subject: Re: Kolb-List: long legs To: "kolb-list(at)matronics.com" Date: Monday, March 21, 2016, 9:29 AM Patrick, My Mk III has aluminum legs, my friend's Mk IIIX has steel legs and lower wing incidence. Neither can get a full stall landing. If I do I land tail wheel first. Perhaps a full stall landing could be achieved with longer legs and higher incidence. When I get my Mk III rebuilt perhaps I'll know. Rick Girard On Sat, Mar 19, 2016 at 10:26 AM, Charlie England wrote: Since typical AOA is around 14-15 degrees at stall, a 1.5 degree increase could be close to a 10% increase in 3 point attitude. Not something to sneeze at. Again, you must decide if it applies to Kolbs, and whether it actually matters to you for your style of flying. Who would think that a stock Super Cub needed shorter field performance, but a lot of bush fliers obviously consider it inadequate for their purposes. On Sat, Mar 19, 2016 at 9:40 AM, Patrick Ladd wrote: Thanks Charlie, i can see the reasoning and in fact I saw a guy up in Fairbanks in a Super Cub pulling the `tail up, full throttle trick`. He powered up, standing on the brakes, hauled it off the ground by pushing the tail down and climbing out at just above stall speed.. He did a circuit and landed again, tail down and hanging on his prop at full chat, like a helicopter. All in an incredibly short time. I filmed it with a video camera in one take. I somehow doubt that many Kolbers have the brakes, to be able to come close to emulating that performance. Without some actual measurements it is impossible to calculate accurately the increased AOA available and I was never any good at trig anyway but assuming 10ft between mains and tail wheel and an increase in height of the gear legs of say 4 inches, by how many degrees does that increase the AOA? 1 degree? 1.5 degrees.? No doubt someone on the list will work it out. It may well be worth extending legs for other reasons but STOL?. Questionable. Pat From: Charlie England Sent: Saturday, March 19, 2016 1:34 PM To: kolb-list(at)matronics.com Subject: Re: Kolb-List: long legs On Sat, Mar 19, 2016 at 5:58 AM, Patrick Ladd wrote: I may be sticking my neck out here and asking get slapped down but will someone explain why having longer legs increases the STOL capability of our a/c. Excepting of course the case where you deliberately hold the tail down on take off. I agree with all the advantages which John listed, more wing area exposed thus slowing landing run etc. However the first thing which most of us do on take off is to get the tail up into flying position thus reducing drag and allowing increased acceleration. When the tail is up the the length of the u/c is irrelevant. In fact having the extra wing area exposed by having long legs slows the planes acceleration for exactly the same reason that it shortens the landing run. When the plane is up on two wheels the AOA is that which was designed in. Comments about commercial a/c are largely irrelevant as they are (mainly) tricycle gear and the wing is in flying position (more or less) the whole time. There may be good reasons for making u/c legs longer but I am not convinced that STOL is one of them except the `keep the skid on the ground until she drags herself off` scenario which I mentioned.. Enlightenment please. Pat I'll take a crack at it, in general terms. You can decide if it applies to Kolbs. If you watch videos of hard core bush flying, the pilot will hold the brakes and raise the tail prior to starting the takeoff roll (to minimize wing drag, as you point out). When he's got max available power, he releases the brakes. As soon as he's got minimum flying speed, he rotates & the plane jumps into the air. Now, most taildraggers sit on the ground with the wing at a significantly lower angle than critical (stall) AOA. So in stock condition, they can't be rotated to lift off at anywhere near stall speed. So, their minimum speed for takeoff is limited (made higher) by the length of the main gear legs. If the same trick is tried with 'short legs', the pilot would slam the tailwheel into the ground when he rotates. FWIW, there are videos of airliners actually dragging the rear of the fuselage on the ground when they over-rotate. Airliners (at least some of them) actually give up significant landing speed reduction because they don't want the weight of long gear legs when they always have plenty of runway for 'driving it on' in landing. In landing mode, it's just as important. In normal flying, a pilot would try to '3 point', having the mains & tailwheel touch at the same time to land at minimum airspeed. But, since the wing isn't at critical AOA in 3 point attitude, he's not really landing at minimum airspeed. If the mains were longer, he could land slower. In bush flying, it gets worse. Again, watching extreme bush flying, you'll see the pilot wheel land and keep the tail off the ground until he's almost stopped. With a typical taildragger, he's carrying quite a bit of extra airspeed to 'wheel land' the plane, but he does it to protect the tailwheel from damage, from rough ground and from impact damage of dropping it in. If the legs are extended enough, he can have full stall AOA available from the wing, without the tailwheel being on the ground. Obviously, this will let him land slower & shorter. Does any of that apply to Kolbs? -- Blessed are the cracked, for they shall let in the light. Groucho Marx ________________________________________________________________________________
From: Dennis Rowe <rowedenny(at)windstream.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
Date: Mar 22, 2016
Somebody notify John Hauck, as Miss Pfer has around 4000 hours on her airframe and has taken an eighty horse and two 100 horse Rotax 912 engines well toward their TBO! The horizontal stabilizer must be ready to fall off at any second. Maybe I can get a good deal on her since her demise must be imminent. Bill, just build the dang Firestar to plans and fly it. It won't fall apart. Dennis "Skid" Rowe Mk-3 Rotax 690, with a stock Kolb empennage. > On Mar 21, 2016, at 6:29 PM, Bill Berle wrote: > > > I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. > > Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. > > Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. > > The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Mon, 3/21/16, Richard Girard wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: "kolb-list(at)matronics.com" > Date: Monday, March 21, 2016, 2:40 PM > > The rear attachment > of the horizontal stabilizer is NOT through the hinge. It is > through the rear folding weldments that also act as the > inner hinge. When it is set up correctly the hinge line is > on the same center as the swivel bolt in the weldment, > however there is some allowance for misalignment. In that > case the weldment in the elevator spar (forward tube of the > elevator), can slide on the bolt in the swivel > weldment.I've seen folding mechanisms on the Kit > Fox and repaired the mechanism on the Highlander and in my > HO Homer's is the most clever. All you have to do to > fold the HS on a Kolb is to take out a single bolt that > attaches the lower wires to the rudder post. I'm not > sure how you would make it any simpler. > Rick Girard > On Mon, Mar 21, 2016 > at 12:55 PM, Bill Berle > wrote: > Bill Berle > > > > Are there any Kolb people on this list who are qualified > mechanical or aero-structure engineers? I want to ask a > question about the tail attachment mechanism. > > > > Before I even mention the question, I want to assure > everyone that I AM COMPLETELY AWARE that there are X > thousand Kolbs flying around safely with this stabilizer > attachment. I understand that there have not been many (or > perhaps any) failures of this mechanism. What I am asking > about is the theoretical "correctness" of the > design, and whether any other "old-school" > airplane people think that this system is a little wonky. > > > > It took a few moments to finally understand how the > mechanism works, and after looking at everything several > times it was clear that there is no direct structural > attachment between the main spar tube of the stabilizer to > the fuselage tube (tailboom). The primary structural load > path between the root end of the main stabilizer spar tube > and the fuselage is transmitted through the elevator > hinge... and this hinge isn't even the aircraft style > extruded hinge. > > > > So if the air loads try to lift up or push down on the root > end of the stabilizer, it puts all that load through the > hinge, into the elevator pivot, and then finally into the > steel ring at the back of the fuselage. > > > > But that's not even the biggest issue in my head. The > larger issue is that (according to plan) the flat hinge is > riveted to the tubes along one thin "point of > contact" line tangent to the tube. So the root > stabilizer load is all acting on a hinge, which itself is > cantilevered off of one tangent point on the tube. > > > > Now I'm not a degreed engineer, and I'm not a > mathematician. So I called a friend of mine who is a retired > aerospace structural engineer, with 50+ years of experience. > I showed him the plans and explained my concern, and I was > informed that my concerns about this system were valid. My > Kolb will be built with a more stable attachment. > > > > My question for any real, degreed, qualified, > aircraft-experience engineers is... has anyone looked at the > stabilizer root attachment load path and had these same > concerns? > > > > ONCE AGAIN, this is not an attack on Mr. Kolb or his design, > and it is not intended to cause any panic or concern at this > point. What I want to know is why this load path - through > two tangent mounted hinge halves, into a movable elevator, > and then into the fuselage - is good enough, and why it was > not appropriate to install an attachment bracket onto the > fuselage at the rear stabilizer spar. > > > > > > Bill Berle > > www.ezflaphandle.com > - safety & performance upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and for-profit > entities > > > > > > ========== > > br> > fts!) > > r> >> > w.buildersbooks.com" rel="noreferrer" > target="_blank">www.buildersbooks.com > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > -Matt Dralle, List Admin. > > ========== > > -List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > ========== > > FORUMS - > > eferrer" > target="_blank">http://forums.matronics.com > > ========== > > b Site - > > -Matt Dralle, List Admin. > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > ========== > > > > > > > > > > > -- > Blessed > are the cracked, for they shall let in the light. Groucho > Marx > > > > > > ________________________________________________________________________________
Date: Mar 22, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
I wish I could have placed a bet in Las Vegas as to how quickly some of the people would jump in and say that these airplanes have X number of hours and Y number of landings without failure. I would have been able to buy another Kolb :) With all due respect to everyone, I KNOW that these airplanes are not falling out of the sky. Now, also with all due respect, can someone with engineering knowledge tell me, ON A TECHNICAL ENGINEERING level, how it could EVER be considered as good design practice to essentially cantilever a piano hinge off of a thin wall round tube, with one line of rivets at the tangent contact point, and with flight loads often perpendicular to that axis, where that cantilever loaded hinge is not only connecting two pieces of primary aircraft structure but also attaching a primary control surface ? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/22/16, Dennis Rowe wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: kolb-list(at)matronics.com Date: Tuesday, March 22, 2016, 9:59 AM Dennis Rowe Somebody notify John Hauck, as Miss Pfer has around 4000 hours on her airframe and has taken an eighty horse and two 100 horse Rotax 912 engines well toward their TBO! The horizontal stabilizer must be ready to fall off at any second. Maybe I can get a good deal on her since her demise must be imminent. Bill, just build the dang Firestar to plans and fly it. It won't fall apart. Dennis "Skid" Rowe Mk-3 Rotax 690, with a stock Kolb empennage. > On Mar 21, 2016, at 6:29 PM, Bill Berle wrote: > > > I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. > > Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. > > Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. > > The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Mon, 3/21/16, Richard Girard wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: "kolb-list(at)matronics.com" > Date: Monday, March 21, 2016, 2:40 PM > > The rear attachment > of the horizontal stabilizer is NOT through the hinge. It is > through the rear folding weldments that also act as the > inner hinge. When it is set up correctly the hinge line is > on the same center as the swivel bolt in the weldment, > however there is some allowance for misalignment. In that > case the weldment in the elevator spar (forward tube of the > elevator), can slide on the bolt in the swivel > weldment.I've seen folding mechanisms on the Kit > Fox and repaired the mechanism on the Highlander and in my > HO Homer's is the most clever. All you have to do to > fold the HS on a Kolb is to take out a single bolt that > attaches the lower wires to the rudder post. I'm not > sure how you would make it any simpler. > Rick Girard > On Mon, Mar 21, 2016 > at 12:55 PM, Bill Berle > wrote: > Bill Berle > > > > Are there any Kolb people on this list who are qualified > mechanical or aero-structure engineers? I want to ask a > question about the tail attachment mechanism. > > > > Before I even mention the question, I want to assure > everyone that I AM COMPLETELY AWARE that there are X > thousand Kolbs flying around safely with this stabilizer > attachment. I understand that there have not been many (or > perhaps any) failures of this mechanism. What I am asking > about is the theoretical "correctness" of the > design, and whether any other "old-school" > airplane people think that this system is a little wonky. > > > > It took a few moments to finally understand how the > mechanism works, and after looking at everything several > times it was clear that there is no direct structural > attachment between the main spar tube of the stabilizer to > the fuselage tube (tailboom). The primary structural load > path between the root end of the main stabilizer spar tube > and the fuselage is transmitted through the elevator > hinge... and this hinge isn't even the aircraft style > extruded hinge. > > > > So if the air loads try to lift up or push down on the root > end of the stabilizer, it puts all that load through the > hinge, into the elevator pivot, and then finally into the > steel ring at the back of the fuselage. > > > > But that's not even the biggest issue in my head. The > larger issue is that (according to plan) the flat hinge is > riveted to the tubes along one thin "point of > contact" line tangent to the tube. So the root > stabilizer load is all acting on a hinge, which itself is > cantilevered off of one tangent point on the tube. > > > > Now I'm not a degreed engineer, and I'm not a > mathematician. So I called a friend of mine who is a retired > aerospace structural engineer, with 50+ years of experience. > I showed him the plans and explained my concern, and I was > informed that my concerns about this system were valid. My > Kolb will be built with a more stable attachment. > > > > My question for any real, degreed, qualified, > aircraft-experience engineers is... has anyone looked at the > stabilizer root attachment load path and had these same > concerns? > > > > ONCE AGAIN, this is not an attack on Mr. Kolb or his design, > and it is not intended to cause any panic or concern at this > point. What I want to know is why this load path - through > two tangent mounted hinge halves, into a movable elevator, > and then into the fuselage - is good enough, and why it was > not appropriate to install an attachment bracket onto the > fuselage at the rear stabilizer spar. > > > > > > Bill Berle > > www.ezflaphandle.com > - safety & performance upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and for-profit > entities > > > > > > ========== > > br> > fts!) > > r> >> > w.buildersbooks.com" rel="noreferrer" > target="_blank">www.buildersbooks.com > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > -Matt Dralle, List Admin. > > ========== > > -List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > ========== > > FORUMS - > > eferrer" > target="_blank">http://forums.matronics.com > > ========== > > b Site - > > -Matt Dralle, List Admin. > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > ========== > > > > > > > > > > > -- > Blessed > are the cracked, for they shall let in the light.Groucho > Marx > > > > > > Lists This Month -- Some AWESOME FREE Gifts!) Raiser. Click on more about Gifts provided www.buildersbooks.com -Matt Dralle, List Admin. Forum - - MATRONICS WEB FORUMS - List Contribution Web Site - -Matt Dralle, List Admin. ________________________________________________________________________________
Subject: Re: Elevator/Stabilizer hinge ass'y
From: Charlie England <ceengland7(at)gmail.com>
Date: Mar 22, 2016
Any way to post a pic of the assembly, or the construction drawing, for those of us who don't have that model to inspect? Not the entire set of plans, of course; just the area in question. On 3/22/2016 12:39 PM, Bill Berle wrote: > > I wish I could have placed a bet in Las Vegas as to how quickly some of the people would jump in and say that these airplanes have X number of hours and Y number of landings without failure. I would have been able to buy another Kolb :) > > With all due respect to everyone, I KNOW that these airplanes are not falling out of the sky. > > Now, also with all due respect, can someone with engineering knowledge tell me, ON A TECHNICAL ENGINEERING level, how it could EVER be considered as good design practice to essentially cantilever a piano hinge off of a thin wall round tube, with one line of rivets at the tangent contact point, and with flight loads often perpendicular to that axis, where that cantilever loaded hinge is not only connecting two pieces of primary aircraft structure but also attaching a primary control surface ? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Tue, 3/22/16, Dennis Rowe wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: kolb-list(at)matronics.com > Date: Tuesday, March 22, 2016, 9:59 AM > > Dennis Rowe > > Somebody notify John Hauck, as Miss Pfer has around 4000 > hours on her airframe and has taken an eighty horse and two > 100 horse Rotax 912 engines well toward their TBO! The > horizontal stabilizer must be ready to fall off at any > second. > Maybe I can get a good deal on her since her demise must be > imminent. > Bill, just build the dang Firestar to plans and fly it. It > won't fall apart. > > > Dennis "Skid" Rowe > Mk-3 Rotax 690, with a stock Kolb empennage. > > > > > On Mar 21, 2016, at 6:29 PM, Bill Berle > wrote: > > > > > > I hope I'm wrong, but my review of the plans indicated > that there is no traditional DIRECT structural connection > between the rear spar tube and the fuselage tube. All the > load paths have to take a serpentine route and go rearward > through the elevator hinges first, and only then into the > U-joint and pivot bolt in the steel ring. If you removed the > elevator hinges (from either the elevator or the > stabilizer), or if you took the pin out of the hinges, you > could move the stabilizer up and down freely while the > elevator remained bolted to the fuselage. > > > > Even WITH all the hinges in place, all up and down > movement of the stabilizer is transmitted through the rivets > that hold the hinge onto the tubes, and there is no > significant stiffness or bracing against this movement. > Essentially you could move the root end of the stabilizer up > and down by hand and this movement would bend the > (un-supported section of) the hinge material. This would > attempt to pry the rivets out of the tube and/or bend the > thin metal back and forth. > > > > Also, because of this design the forward stabilizer > attach bolt must be a loose fit, and the stabilizer has to > be able to slide back and forth a little. > > > > The only thing that is gained by this unusual > structural load path is that 4 ounces of weight for a pair > of fittings (at the rear stabilizer spar) is saved. Can any > one explain to me why this was a good bargain? > > > > Bill Berle > > www.ezflaphandle.com - safety & performance > upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and > for-profit entities > > > > -------------------------------------------- > > On Mon, 3/21/16, Richard Girard > wrote: > > > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge > ass'y > > To: "kolb-list(at)matronics.com" > > > Date: Monday, March 21, 2016, 2:40 PM > > > > The rear attachment > > of the horizontal stabilizer is NOT through the hinge. > It is > > through the rear folding weldments that also act as > the > > inner hinge. When it is set up correctly the hinge line > is > > on the same center as the swivel bolt in the weldment, > > however there is some allowance for misalignment. In > that > > case the weldment in the elevator spar (forward tube of > the > > elevator), can slide on the bolt in the swivel > > weldment.I've seen folding mechanisms on the Kit > > Fox and repaired the mechanism on the Highlander and in > my > > HO Homer's is the most clever. All you have to do to > > fold the HS on a Kolb is to take out a single bolt > that > > attaches the lower wires to the rudder post. I'm not > > sure how you would make it any simpler. > > Rick Girard > > On Mon, Mar 21, 2016 > > at 12:55 PM, Bill Berle > > wrote: > > Bill Berle > > > > > > > > Are there any Kolb people on this list who are > qualified > > mechanical or aero-structure engineers? I want to ask > a > > question about the tail attachment mechanism. > > > > > > > > Before I even mention the question, I want to assure > > everyone that I AM COMPLETELY AWARE that there are X > > thousand Kolbs flying around safely with this > stabilizer > > attachment. I understand that there have not been many > (or > > perhaps any) failures of this mechanism. What I am > asking > > about is the theoretical "correctness" of the > > design, and whether any other "old-school" > > airplane people think that this system is a little > wonky. > > > > > > > > It took a few moments to finally understand how the > > mechanism works, and after looking at everything > several > > times it was clear that there is no direct structural > > attachment between the main spar tube of the stabilizer > to > > the fuselage tube (tailboom). The primary structural > load > > path between the root end of the main stabilizer spar > tube > > and the fuselage is transmitted through the elevator > > hinge... and this hinge isn't even the aircraft style > > extruded hinge. > > > > > > > > So if the air loads try to lift up or push down on the > root > > end of the stabilizer, it puts all that load through > the > > hinge, into the elevator pivot, and then finally into > the > > steel ring at the back of the fuselage. > > > > > > > > But that's not even the biggest issue in my head. The > > larger issue is that (according to plan) the flat hinge > is > > riveted to the tubes along one thin "point of > > contact" line tangent to the tube. So the root > > stabilizer load is all acting on a hinge, which itself > is > > cantilevered off of one tangent point on the > tube. > > > > > > > > Now I'm not a degreed engineer, and I'm not a > > mathematician. So I called a friend of mine who is a > retired > > aerospace structural engineer, with 50+ years of > experience. > > I showed him the plans and explained my concern, and I > was > > informed that my concerns about this system were valid. > My > > Kolb will be built with a more stable attachment. > > > > > > > > My question for any real, degreed, qualified, > > aircraft-experience engineers is... has anyone looked > at the > > stabilizer root attachment load path and had these > same > > concerns? > > > > > > > > ONCE AGAIN, this is not an attack on Mr. Kolb or his > design, > > and it is not intended to cause any panic or concern at > this > > point. What I want to know is why this load path - > through > > two tangent mounted hinge halves, into a movable > elevator, > > and then into the fuselage - is good enough, and why it > was > > not appropriate to install an attachment bracket onto > the > > fuselage at the rear stabilizer spar. > > > > > > > > > > > > Bill Berle > > ________________________________________________________________________________
From: "Stuart Harner" <stuart(at)harnerfarm.net>
Subject: Elevator/Stabilizer hinge ass'y
Date: Mar 22, 2016
Bill, I am not an engineer but I did stay in a Holiday Inn last night. :) No, not really, but I do have a fundamental understanding of load transmission through a structure. First a question, and please don't be offended. Have you had an opportunity to observe the structure of the Kolb tail while it was being folded and then again when it is bolted into place? I asked this because I found a couple of things in the plans of the Firefly that I did not understand until I was able to actually see it live. Simply put, I had trouble visualizing it from just the plans. One thing that I think is missing from this discussion is the loads carried by the brace wires. I would posit that most of the forces from the tail that are transmitted to the boom tube are carried by the braces. These, when properly tensioned are actually pre-loaded slightly. This puts the tubes in compression which makes the whole thing quite strong. It also transfers the loads from the horizontals to the steel post of the verticals which in turn is transferred to the boom tube via the steel ring which is bolted and/or riveted to the tube. Of course some loads are transferred through the hinge points and the front hinge must be able to slide slightly as the elevator moves through its arc of travel. Could this be made stronger? Of course, but not without sacrificing something else such as weight or foldability. It is actually a very clever design and I suspect that the majority of loads that move through the rear hinge come from the elevator and not the stabilizer. I would also bet that the loads carried through the hinges is far below the shear and tension limits of properly installed rivets. I am actually more "freaked out" by the fact that everything in the tail depends on that one little 3/16" bolt (Firefly) that holds the lower braces in place. Really, the threads on that bolt are all there is between you and falling out of the sky. To combat this irrationality I swap out the bolt fairly often and the nuts even more often. If it really bothered me, I would stay on the ground. :) Perhaps you could send a copy of your plans to Barnaby Wainfan and ask for his analysis. I hear he is a really nice guy. From reading his articles over the years I am sure he could provide the answers you seek. As Uncle Red used to say: "Remember, if women don't find you handsome, they should at least find you handy" Stuart -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle Sent: Monday, March 21, 2016 5:30 PM Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/21/16, Richard Girard wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: "kolb-list(at)matronics.com" Date: Monday, March 21, 2016, 2:40 PM The rear attachment of the horizontal stabilizer is NOT through the hinge. It is through the rear folding weldments that also act as the inner hinge. When it is set up correctly the hinge line is on the same center as the swivel bolt in the weldment, however there is some allowance for misalignment. In that case the weldment in the elevator spar (forward tube of the elevator), can slide on the bolt in the swivel weldment.I've seen folding mechanisms on the Kit Fox and repaired the mechanism on the Highlander and in my HO Homer's is the most clever. All you have to do to fold the HS on a Kolb is to take out a single bolt that attaches the lower wires to the rudder post. I'm not sure how you would make it any simpler. Rick Girard On Mon, Mar 21, 2016 at 12:55 PM, Bill Berle wrote: Bill Berle Are there any Kolb people on this list who are qualified mechanical or aero-structure engineers? I want to ask a question about the tail attachment mechanism. Before I even mention the question, I want to assure everyone that I AM COMPLETELY AWARE that there are X thousand Kolbs flying around safely with this stabilizer attachment. I understand that there have not been many (or perhaps any) failures of this mechanism. What I am asking about is the theoretical "correctness" of the design, and whether any other "old-school" airplane people think that this system is a little wonky. It took a few moments to finally understand how the mechanism works, and after looking at everything several times it was clear that there is no direct structural attachment between the main spar tube of the stabilizer to the fuselage tube (tailboom). The primary structural load path between the root end of the main stabilizer spar tube and the fuselage is transmitted through the elevator hinge... and this hinge isn't even the aircraft style extruded hinge. So if the air loads try to lift up or push down on the root end of the stabilizer, it puts all that load through the hinge, into the elevator pivot, and then finally into the steel ring at the back of the fuselage. But that's not even the biggest issue in my head. The larger issue is that (according to plan) the flat hinge is riveted to the tubes along one thin "point of contact" line tangent to the tube. So the root stabilizer load is all acting on a hinge, which itself is cantilevered off of one tangent point on the tube. Now I'm not a degreed engineer, and I'm not a mathematician. So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. I showed him the plans and explained my concern, and I was informed that my concerns about this system were valid. My Kolb will be built with a more stable attachment. My question for any real, degreed, qualified, aircraft-experience engineers is... has anyone looked at the stabilizer root attachment load path and had these same concerns? ONCE AGAIN, this is not an attack on Mr. Kolb or his design, and it is not intended to cause any panic or concern at this point. What I want to know is why this load path - through two tangent mounted hinge halves, into a movable elevator, and then into the fuselage - is good enough, and why it was not appropriate to install an attachment bracket onto the fuselage at the rear stabilizer spar. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- Blessed are the cracked, for they shall let in the light. Groucho Marx ________________________________________________________________________________
From: "Bob" <rmurrill(at)cox.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
Date: Mar 22, 2016
I suffer from the same 50 year malady you mentioned earlier, but would suggest you propose to your aero/ structures engineer friend a couple of alternate details. I would agree that the structural configuration is non standard, with the appearance of some odd geometric coupling, but it has clearly worked well for many years and tens of thousands of hours fleet time regardless of the Las Vegas odd makers. The main point is the loads are very small compared to the strength of the hardware...arguably by more than an order of magnitude. Flying downloads on the horizontal tail are probably in the 50 lb maybe 100 lb at the most to provide flyable static pitch and speed stability. Low aspect ratio and taper puts the center of pressure fairly close to the wire bracing attachments, probably forward and inboard, so most of these downloads are taken out as tension in those wires and compression in the vertical stabilizer tube. Smaller loads are reacted at the root bolts and across the hinges. One would not attempt to design the structure for full elevator deflection at Vne, so reasonably one would only ever see relatively modest changes in the aero down loads throughout the flight spectrum. A fairly extreme case that would develop very high pitch rates and require elevator correction would be full power to idle or the reverse. That would produce about 300 lb of force at maybe 2 ft above the cg and would require a change in tail download of about 40 lb assuming the moment arm is about 15 ft. So thats 20 lb per side. Each of the hinge rivets assuming they are 1/8th inch is good for 120 lbs single shear. The load is shared by lots of rivets. The bolts are I believe 5/16 which are good for 5,500 lb single shear even if only grade 5. I would argue that the hinges, dozens of rivets and large diameter pivoting bolts appear to be overdesigned for the basic small aero loads of this aircraft. Fatigue loads from the prop wash swirl could be an issue, but apparently not from fleet experience. Ultimate static strength is most likely dictated by the aluminum tubing substructure, not by the rivets, hinges, or support bolts.... I recommend not trying to improve the design! Bob -----Original Message----- From: Bill Berle Sent: Tuesday, March 22, 2016 10:39 AM Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y I wish I could have placed a bet in Las Vegas as to how quickly some of the people would jump in and say that these airplanes have X number of hours and Y number of landings without failure. I would have been able to buy another Kolb :) With all due respect to everyone, I KNOW that these airplanes are not falling out of the sky. Now, also with all due respect, can someone with engineering knowledge tell me, ON A TECHNICAL ENGINEERING level, how it could EVER be considered as good design practice to essentially cantilever a piano hinge off of a thin wall round tube, with one line of rivets at the tangent contact point, and with flight loads often perpendicular to that axis, where that cantilever loaded hinge is not only connecting two pieces of primary aircraft structure but also attaching a primary control surface ? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/22/16, Dennis Rowe wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y Date: Tuesday, March 22, 2016, 9:59 AM Dennis Rowe Somebody notify John Hauck, as Miss Pfer has around 4000 hours on her airframe and has taken an eighty horse and two 100 horse Rotax 912 engines well toward their TBO! The horizontal stabilizer must be ready to fall off at any second. Maybe I can get a good deal on her since her demise must be imminent. Bill, just build the dang Firestar to plans and fly it. It won't fall apart. Dennis "Skid" Rowe Mk-3 Rotax 690, with a stock Kolb empennage. > On Mar 21, 2016, at 6:29 PM, Bill Berle wrote: > > > I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. > > Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. > > Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. > > The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Mon, 3/21/16, Richard Girard wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: "kolb-list(at)matronics.com" > Date: Monday, March 21, 2016, 2:40 PM > > The rear attachment > of the horizontal stabilizer is NOT through the hinge. It is > through the rear folding weldments that also act as the > inner hinge. When it is set up correctly the hinge line is > on the same center as the swivel bolt in the weldment, > however there is some allowance for misalignment. In that > case the weldment in the elevator spar (forward tube of the > elevator), can slide on the bolt in the swivel > weldment.I've seen folding mechanisms on the Kit > Fox and repaired the mechanism on the Highlander and in my > HO Homer's is the most clever. All you have to do to > fold the HS on a Kolb is to take out a single bolt that > attaches the lower wires to the rudder post. I'm not > sure how you would make it any simpler. > Rick Girard > On Mon, Mar 21, 2016 > at 12:55 PM, Bill Berle > wrote: > Bill Berle > > > Are there any Kolb people on this list who are qualified > mechanical or aero-structure engineers? I want to ask a > question about the tail attachment mechanism. > > > Before I even mention the question, I want to assure > everyone that I AM COMPLETELY AWARE that there are X > thousand Kolbs flying around safely with this stabilizer > attachment. I understand that there have not been many (or > perhaps any) failures of this mechanism. What I am asking > about is the theoretical "correctness" of the > design, and whether any other "old-school" > airplane people think that this system is a little wonky. > > > It took a few moments to finally understand how the > mechanism works, and after looking at everything several > times it was clear that there is no direct structural > attachment between the main spar tube of the stabilizer to > the fuselage tube (tailboom). The primary structural load > path between the root end of the main stabilizer spar tube > and the fuselage is transmitted through the elevator > hinge... and this hinge isn't even the aircraft style > extruded hinge. > > > So if the air loads try to lift up or push down on the root > end of the stabilizer, it puts all that load through the > hinge, into the elevator pivot, and then finally into the > steel ring at the back of the fuselage. > > > But that's not even the biggest issue in my head. The > larger issue is that (according to plan) the flat hinge is > riveted to the tubes along one thin "point of > contact" line tangent to the tube. So the root > stabilizer load is all acting on a hinge, which itself is > cantilevered off of one tangent point on the tube. > > > Now I'm not a degreed engineer, and I'm not a > mathematician. So I called a friend of mine who is a retired > aerospace structural engineer, with 50+ years of experience. > I showed him the plans and explained my concern, and I was > informed that my concerns about this system were valid. My > Kolb will be built with a more stable attachment. > > > My question for any real, degreed, qualified, > aircraft-experience engineers is... has anyone looked at the > stabilizer root attachment load path and had these same > concerns? > > > ONCE AGAIN, this is not an attack on Mr. Kolb or his design, > and it is not intended to cause any panic or concern at this > point. What I want to know is why this load path - through > two tangent mounted hinge halves, into a movable elevator, > and then into the fuselage - is good enough, and why it was > not appropriate to install an attachment bracket onto the > fuselage at the rear stabilizer spar. > > > Bill Berle > > www.ezflaphandle.com > - safety & performance upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and for-profit > entities > > > ========== > > br> > fts!) > > r> >> > w.buildersbooks.com" rel="noreferrer" > target="_blank">www.buildersbooks.com > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > -Matt Dralle, List Admin. > > ========== > > -List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > ========== > > FORUMS - > > eferrer" > target="_blank">http://forums.matronics.com > > ========== > > b Site - > > -Matt Dralle, List Admin. > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > ========== > > > -- > Blessed > are the cracked, for they shall let in the light. Groucho > Marx > > Lists This Month -- Some AWESOME FREE Gifts!) Raiser. Click on more about Gifts provided www.buildersbooks.com -Matt Dralle, List Admin. Forum - - MATRONICS WEB FORUMS - List Contribution Web Site - -Matt Dralle, List Admin. ________________________________________________________________________________
Date: Mar 22, 2016
From: Jim Baker <jimbaker(at)npacc.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
Now the onus is on you. Post one single incident of horizontal stab/elevator failure. Just one. On the other hand, they are experimental and you, the builder, are the experimenter. Press on. Could care less. Jim Baker 405 426 5377 -----Original Message----- From: Bill Berle <victorbravo(at)sbcglobal.net> Sent: Tue, 22 Mar 2016 13:39 Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y I wish I could have placed a bet in Las Vegas as to how quickly some of the people would jump in and say that these airplanes have X number of hours and Y number of landings without failure. I would have been able to buy another Kolb :) With all due respect to everyone, I KNOW that these airplanes are not falling out of the sky. Now, also with all due respect, can someone with engineering knowledge tell me, ON A TECHNICAL ENGINEERING level, how it could EVER be considered as good design practice to essentially cantilever a piano hinge off of a thin wall round tube, with one line of rivets at the tangent contact point, and with flight loads often perpendicular to that axis, where that cantilever loaded hinge is not only connecting two pieces of primary aircraft structure but also attaching a primary control surface ? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/22/16, Dennis Rowe wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: kolb-list(at)matronics.com Date: Tuesday, March 22, 2016, 9:59 AM Dennis Rowe Somebody notify John Hauck, as Miss Pfer has around 4000 hours on her airframe and has taken an eighty horse and two 100 horse Rotax 912 engines well toward their TBO! The horizontal stabilizer must be ready to fall off at any second. Maybe I can get a good deal on her since her demise must be imminent. Bill, just build the dang Firestar to plans and fly it. It won't fall apart. Dennis "Skid" Rowe Mk-3 Rotax 690, with a stock Kolb empennage. > On Mar 21, 2016, at 6:29 PM, Bill Berle wrote: > > > I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. > > Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. > > Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. > > The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Mon, 3/21/16, Richard Girard wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: "kolb-list(at)matronics.com" > Date: Monday, March 21, 2016, 2:40 PM > > The rear attachment > of the horizontal stabilizer is NOT through the hinge. It is > through the rear folding weldments that also act as the > inner hinge. When it is set up correctly the hinge line is > on the same center as the swivel bolt in the weldment, > however there is some allowance for misalignment. In that > case the weldment in the elevator spar (forward tube of the > elevator), can slide on the bolt in the swivel > weldment.I've seen folding mechanisms on the Kit > Fox and repaired the mechanism on the Highlander and in my > HO Homer's is the most clever. All you have to do to > fold the HS on a Kolb is to take out a single bolt that > attaches the lower wires to the rudder post. I'm not > sure how you would make it any simpler. > Rick Girard > On Mon, Mar 21, 2016 > at 12:55 PM, Bill Berle > wrote: > Bill Berle > > > > Are there any Kolb people on this list who are qualified > mechanical or aero-structure engineers? I want to ask a > question about the tail attachment mechanism. > > > > Before I even mention the question, I want to assure > everyone that I AM COMPLETELY AWARE that there are X > thousand Kolbs flying around safely with this stabilizer > attachment. I understand that there have not been many (or > perhaps any) failures of this mechanism. What I am asking > about is the theoretical "correctness" of the > design, and whether any other "old-school" > airplane people think that this system is a little wonky. > > > > It took a few moments to finally understand how the > mechanism works, and after looking at everything several > times it was clear that there is no direct structural > attachment between the main spar tube of the stabilizer to > the fuselage tube (tailboom). The primary structural load > path between the root end of the main stabilizer spar tube > and the fuselage is transmitted through the elevator > hinge... and this hinge isn't even the aircraft style > extruded hinge. > > > > So if the air loads try to lift up or push down on the root > end of the stabilizer, it puts all that load through the > hinge, into the elevator pivot, and then finally into the > steel ring at the back of the fuselage. > > > > But that's not even the biggest issue in my head. The > larger issue is that (according to plan) the flat hinge is > riveted to the tubes along one thin "point of > contact" line tangent to the tube. So the root > stabilizer load is all acting on a hinge, which itself is > cantilevered off of one tangent point on the tube. > > > > Now I'm not a degreed engineer, and I'm not a > mathematician. So I called a friend of mine who is a retired > aerospace structural engineer, with 50+ years of experience. > I showed him the plans and explained my concern, and I was > informed that my concerns about this system were valid. My > Kolb will be built with a more stable attachment. > > > > My question for any real, degreed, qualified, > aircraft-experience engineers is... has anyone looked at the > stabilizer root attachment load path and had these same > concerns? > > > > ONCE AGAIN, this is not an attack on Mr. Kolb or his design, > and it is not intended to cause any panic or concern at this > point. What I want to know is why this load path - through > two tangent mounted hinge halves, into a movable elevator, > and then into the fuselage - is good enough, and why it was > not appropriate to install an attachment bracket onto the > fuselage at the rear stabilizer spar. > > > > > > Bill Berle > > www.ezflaphandle.com > - safety & performance upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and for-profit > entities > > > > > > ========== > > br> > fts!) > > r> >> > w.buildersbooks.com" rel="noreferrer" > target="_blank">www.buildersbooks.com > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > -Matt Dralle, List Admin. > > ========== > > -List" rel="noreferrer" > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > ========== > > FORUMS - > > eferrer" > target="_blank">http://forums.matronics.com > > ========== > > b Site - > > -Matt Dralle, List Admin. > > rel="noreferrer" > target="_blank">http://www.matronics.com/contribution > > ========== > > > > > > > > > > > -- > Blessed > are the cracked, for they shall let in the light. Groucho > Marx > > > > > > Lists This Month -- Some AWESOME FREE Gifts!) Raiser. Click on more about Gifts provided www.buildersbooks.com -Matt Dralle, List Admin. Forum - - MATRONICS WEB FORUMS - List Contribution Web Site - -Matt Dralle, List Admin. ________________________________________________________________________________
Date: Mar 22, 2016
Subject: Re: Elevator/Stabilizer hinge ass'y
From: Larry Cottrell <lcottrell1020(at)gmail.com>
Berle wrote: "I wish I could have placed a bet in Las Vegas as to how quickly some of th e people would jump in and say that these airplanes have X number of hours an d Y number of landings without failure. I would have been able to buy another Kolb :)" Not to put too fine a point on the discussion, but the reason that you heard the phrase that you knew would be coming, is that we too have seen this all before as well. I have at least one friend that always had to improve every thing that he bought, simply because that was his disease. That's ok, what ever spins your prop. If reinventing the wheel is your thing, give er hell. I have had VG's for years, as have quite a few of the guys. I have had 4130 longer gear legs for at least a couple of years, so have quite a few of the guy's. Yep, it helps the plane perform better. I have also crashed at least three times and the worst that I got besides humility was a sprained left middle finger. So I personally am a fan of the way that Homer designed the plane. It fits my mission perfectly. If the one that you bought does not fit the mission as you see it, by all means tweak it any way that makes you happy. I have also seen several guys on the list that were convinced that a bit of this and a bit of that would make the plane perform just fine with one of the other types of engines. I don't think any of them are still flying them because it turned a perfectly fine plane into something that flew like a C150, and was about as much fun to fly as watching grass grow. Again, you are a big boy, and apparently you have a better idea, by all mean have at it. I know one guy that just had to have a 1/2 VW on his plane. We on the list went through about 2 years of trying and eventually he gave up, sold the plane and never flew again. So you see, we too have seen some of this before. Now I personally don't want to hurt your feelings, but the little smiley face in your message didn't quite take all the sting out of your last post. We will see if I can do a bit better, or at least as good. No body here cares if you can improve your plane. It is your and yours alone, tweak it any way you like. If it is a real improvement we might want to do the same, just try to not tell me how stupid I am because mine does just exactly what I want and need. :-) Larry On Tue, Mar 22, 2016 at 1:33 PM, Bob wrote: > > I suffer from the same 50 year malady you mentioned earlier, but would > suggest you propose to your aero/ structures engineer > friend a couple of alternate details. I would agree that the structural > configuration is non standard, with the appearance of some odd geometric > coupling, but it has clearly worked well for many years and tens of > thousands of hours fleet time regardless of the Las Vegas odd makers. > > The main point is the loads are very small compared to the strength of th e > hardware...arguably by more than an order of magnitude. > > Flying downloads on the horizontal tail are probably in the > 50 lb maybe 100 lb at the most to provide flyable static pitch and speed > stability. Low aspect ratio and taper puts the center of pressure fairly > close to the wire bracing attachments, probably forward and inboard, so > most > of these downloads are taken out as tension in those wires and compressio n > in the vertical stabilizer tube. Smaller loads are reacted at the root > bolts and across the hinges. One would not attempt to design the structu re > for full elevator deflection at > Vne, so reasonably one would only ever see relatively modest changes in t he > aero down loads throughout the flight spectrum. A fairly extreme case th at > would develop very high pitch rates and require elevator correction would > be > full power to idle or the reverse. That would produce about 300 lb of > force > at maybe 2 ft > above the cg and would require a change in tail download of about > 40 lb assuming the moment arm is about 15 ft. So that=99s 20 lb pe r side. > Each of the hinge rivets assuming they are 1/8th inch is good for 120 lbs > single shear. The load is shared by lots of rivets. The bolts are I > believe 5/16 which are good for 5,500 lb single shear even if only grade 5. > I would argue that the hinges, dozens of rivets and large diameter pivoti ng > bolts appear > to be overdesigned for the basic small aero loads of this aircraft. > Fatigue > loads from the prop wash swirl could be an issue, > but apparently not from fleet experience. > > Ultimate static strength is most likely dictated by the aluminum tubing > substructure, not by the rivets, hinges, or support bolts.... > > I recommend not trying to improve the design! > > Bob > > > -----Original Message----- From: Bill Berle > Sent: Tuesday, March 22, 2016 10:39 AM > To: kolb-list(at)matronics.com > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > > > I wish I could have placed a bet in Las Vegas as to how quickly some of t he > people would jump in and say that these airplanes have X number of hours > and > Y number of landings without failure. I would have been able to buy anoth er > Kolb :) > > With all due respect to everyone, I KNOW that these airplanes are not > falling out of the sky. > > Now, also with all due respect, can someone with engineering knowledge te ll > me, ON A TECHNICAL ENGINEERING level, how it could EVER be considered as > good design practice to essentially cantilever a piano hinge off of a thi n > wall round tube, with one line of rivets at the tangent contact point, an d > with flight loads often perpendicular to that axis, where that cantilever > loaded hinge is not only connecting two pieces of primary aircraft > structure > but also attaching a primary control surface ? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and > for-profit entities > > -------------------------------------------- > On Tue, 3/22/16, Dennis Rowe wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: kolb-list(at)matronics.com > Date: Tuesday, March 22, 2016, 9:59 AM > > Dennis Rowe > > Somebody notify John Hauck, as Miss Pfer has around 4000 > hours on her airframe and has taken an eighty horse and two > 100 horse Rotax 912 engines well toward their TBO! The > horizontal stabilizer must be ready to fall off at any > second. > Maybe I can get a good deal on her since her demise must be > imminent. =F0=9F=98=89 > Bill, just build the dang Firestar to plans and fly it. It > won't fall apart. > > > Dennis "Skid" Rowe > Mk-3 Rotax 690, with a stock Kolb empennage.=F0=9F=98=B1 > > > On Mar 21, 2016, at 6:29 PM, Bill Berle >> > wrote: > >> >> >> I hope I'm wrong, but my review of the plans indicated >> > that there is no traditional DIRECT structural connection > between the rear spar tube and the fuselage tube. All the > load paths have to take a serpentine route and go rearward > through the elevator hinges first, and only then into the > U-joint and pivot bolt in the steel ring. If you removed the > elevator hinges (from either the elevator or the > stabilizer), or if you took the pin out of the hinges, you > could move the stabilizer up and down freely while the > elevator remained bolted to the fuselage. > >> >> Even WITH all the hinges in place, all up and down >> > movement of the stabilizer is transmitted through the rivets > that hold the hinge onto the tubes, and there is no > significant stiffness or bracing against this movement. > Essentially you could move the root end of the stabilizer up > and down by hand and this movement would bend the > (un-supported section of) the hinge material. This would > attempt to pry the rivets out of the tube and/or bend the > thin metal back and forth. > >> >> Also, because of this design the forward stabilizer >> > attach bolt must be a loose fit, and the stabilizer has to > be able to slide back and forth a little. > >> >> The only thing that is gained by this unusual >> > structural load path is that 4 ounces of weight for a pair > of fittings (at the rear stabilizer spar) is saved. Can any > one explain to me why this was a good bargain? > >> >> Bill Berle >> www.ezflaphandle.com - safety & performance >> > upgrade for light aircraft > >> www.grantstar.net >> > - winning proposals for non-profit and > for-profit entities > >> >> -------------------------------------------- >> On Mon, 3/21/16, Richard Girard >> > wrote: > >> >> Subject: Re: Kolb-List: Elevator/Stabilizer hinge >> > ass'y > >> To: "kolb-list(at)matronics.com" >> > > >> Date: Monday, March 21, 2016, 2:40 PM >> >> The rear attachment >> of the horizontal stabilizer is NOT through the hinge. >> > It is > >> through the rear folding weldments that also act as >> > the > >> inner hinge. When it is set up correctly the hinge line >> > is > >> on the same center as the swivel bolt in the weldment, >> however there is some allowance for misalignment. In >> > that > >> case the weldment in the elevator spar (forward tube of >> > the > >> elevator), can slide on the bolt in the swivel >> weldment.I've seen folding mechanisms on the Kit >> Fox and repaired the mechanism on the Highlander and in >> > my > >> HO Homer's is the most clever. All you have to do to >> fold the HS on a Kolb is to take out a single bolt >> > that > >> attaches the lower wires to the rudder post. I'm not >> sure how you would make it any simpler. >> Rick Girard >> On Mon, Mar 21, 2016 >> at 12:55 PM, Bill Berle >> wrote: >> Bill Berle >> >> >> >> Are there any Kolb people on this list who are >> > qualified > >> mechanical or aero-structure engineers? I want to ask >> > a > >> question about the tail attachment mechanism. >> >> >> >> Before I even mention the question, I want to assure >> everyone that I AM COMPLETELY AWARE that there are X >> thousand Kolbs flying around safely with this >> > stabilizer > >> attachment. I understand that there have not been many >> > (or > >> perhaps any) failures of this mechanism. What I am >> > asking > >> about is the theoretical "correctness" of the >> design, and whether any other "old-school" >> airplane people think that this system is a little >> > wonky. > >> >> >> >> It took a few moments to finally understand how the >> mechanism works, and after looking at everything >> > several > >> times it was clear that there is no direct structural >> attachment between the main spar tube of the stabilizer >> > to > >> the fuselage tube (tailboom). The primary structural >> > load > >> path between the root end of the main stabilizer spar >> > tube > >> and the fuselage is transmitted through the elevator >> hinge... and this hinge isn't even the aircraft style >> extruded hinge. >> >> >> >> So if the air loads try to lift up or push down on the >> > root > >> end of the stabilizer, it puts all that load through >> > the > >> hinge, into the elevator pivot, and then finally into >> > the > >> steel ring at the back of the fuselage. >> >> >> >> But that's not even the biggest issue in my head. The >> larger issue is that (according to plan) the flat hinge >> > is > >> riveted to the tubes along one thin "point of >> contact" line tangent to the tube. So the root >> stabilizer load is all acting on a hinge, which itself >> > is > >> cantilevered off of one tangent point on the >> > tube. > >> >> >> >> Now I'm not a degreed engineer, and I'm not a >> mathematician. So I called a friend of mine who is a >> > retired > >> aerospace structural engineer, with 50+ years of >> > experience. > >> I showed him the plans and explained my concern, and I >> > was > >> informed that my concerns about this system were valid. >> > My > >> Kolb will be built with a more stable attachment. >> >> >> >> My question for any real, degreed, qualified, >> aircraft-experience engineers is... has anyone looked >> > at the > >> stabilizer root attachment load path and had these >> > same > >> concerns? >> >> >> >> ONCE AGAIN, this is not an attack on Mr. Kolb or his >> > design, > >> and it is not intended to cause any panic or concern at >> > this > >> point. What I want to know is why this load path - >> > through > >> two tangent mounted hinge halves, into a movable >> > elevator, > >> and then into the fuselage - is good enough, and why it >> > was > >> not appropriate to install an attachment bracket onto >> > the > >> fuselage at the rear stabilizer spar. >> >> >> >> >> >> Bill Berle >> >> www.ezflaphandle.com >> - safety & performance upgrade for light aircraft >> >> www.grantstar.net >> - winning proposals for >> > non-profit and for-profit > >> entities >> >> >> >> >> >> ========== >> >> br> >> fts!) >> >> r> >> >>> >>> w.buildersbooks.com" rel="noreferrer" >> target="_blank">www.buildersbooks.com >> >> rel="noreferrer" >> target="_blank">http://www.matronics.com/contribution >> >> -Matt >> > Dralle, List Admin. > >> >> ========== >> >> -List" rel="noreferrer" >> target="_blank">http://www.matronics.com/Navigator?Kolb-List >> >> ========== >> >> FORUMS - >> >> eferrer" >> target="_blank">http://forums.matronics.com >> >> ========== >> >> b Site - >> >> -Matt >> > Dralle, List Admin. > >> >> rel="noreferrer" >> target="_blank">http://www.matronics.com/contribution >> >> ========== >> >> >> >> >> >> >> >> >> >> >> -- >> =9CBlessed >> are the cracked, for they shall let in the >> > light.=9D Groucho > >> Marx >> >> >> >> >> >> >> > > Lists This Month -- > Some AWESOME FREE Gifts!) > Raiser. Click on > more about > Gifts provided > www.buildersbooks.com > -Matt > Dralle, List Admin. > Forum - > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > =========== =========== =========== =========== =========== > > -- *The older I get, the less tolerant I am of those who are intolerant.* *If you forward this email, or any part of it, please remove my email address before sending.* ________________________________________________________________________________
Date: Mar 22, 2016
Subject: Re: Elevator/Stabilizer hinge ass'y
From: Rick Neilsen <neilsenrm(at)gmail.com>
Bill It might be helpful to look at a completed airplane. You may not be visualizing correctly the drawings you are looking at. The design works and it can be folded. Years ago we had a guy that felt he had to fix everything on the Kolb MKIII that he was building. He made a valiant effort in completing the plane. He must have spent 3-4 thousand extra hours working on all the changes. Luckily he never completed the airplane. He was a great guy and is still alive because he didn't ever fly that plane. My advice is build the plane exactly by the plans. There are a few really good changes that a few people have tried to tell you about but??? If you absolutely must make all the changes you are talking about get real good insurance for your love ones and DO NOT call it a Kolb. Don't even mention it started as a Kolb kit. Also please quit talking about all the issues you think are wrong, somebody might think you know what you are talking about and hurt themselves too. Sorry the proof is in the massive hours in the fleet. Did anyone ever tell you about one of the Kolb employees that took a plane up and intentionally tried to tear the plane apart. He finally with considerable effort ripped the wings off, he threw out a chute and later fixed the point of failure. Our planes are well designed and tested. Even with all that evidence I will still say my advice is worth what you paid for it. Rick Neilsen Redrive VW Powered On Tue, Mar 22, 2016 at 1:39 PM, Bill Berle wrote: > > I wish I could have placed a bet in Las Vegas as to how quickly some of > the people would jump in and say that these airplanes have X number of > hours and Y number of landings without failure. I would have been able to > buy another Kolb :) > > With all due respect to everyone, I KNOW that these airplanes are not > falling out of the sky. > > Now, also with all due respect, can someone with engineering knowledge > tell me, ON A TECHNICAL ENGINEERING level, how it could EVER be considere d > as good design practice to essentially cantilever a piano hinge off of a > thin wall round tube, with one line of rivets at the tangent contact poin t, > and with flight loads often perpendicular to that axis, where that > cantilever loaded hinge is not only connecting two pieces of primary > aircraft structure but also attaching a primary control surface ? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and > for-profit entities > > -------------------------------------------- > On Tue, 3/22/16, Dennis Rowe wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: kolb-list(at)matronics.com > Date: Tuesday, March 22, 2016, 9:59 AM > > Dennis Rowe > > Somebody notify John Hauck, as Miss Pfer has around 4000 > hours on her airframe and has taken an eighty horse and two > 100 horse Rotax 912 engines well toward their TBO! The > horizontal stabilizer must be ready to fall off at any > second. > Maybe I can get a good deal on her since her demise must be > imminent. =F0=9F=98=89 > Bill, just build the dang Firestar to plans and fly it. It > won't fall apart. > > > Dennis "Skid" Rowe > Mk-3 Rotax 690, with a stock Kolb empennage.=F0=9F=98=B1 > > > > On Mar 21, 2016, at 6:29 PM, Bill Berle > wrote: > > > > > > > I hope I'm wrong, but my review of the plans indicated > that there is no traditional DIRECT structural connection > between the rear spar tube and the fuselage tube. All the > load paths have to take a serpentine route and go rearward > through the elevator hinges first, and only then into the > U-joint and pivot bolt in the steel ring. If you removed the > elevator hinges (from either the elevator or the > stabilizer), or if you took the pin out of the hinges, you > could move the stabilizer up and down freely while the > elevator remained bolted to the fuselage. > > > > Even WITH all the hinges in place, all up and down > movement of the stabilizer is transmitted through the rivets > that hold the hinge onto the tubes, and there is no > significant stiffness or bracing against this movement. > Essentially you could move the root end of the stabilizer up > and down by hand and this movement would bend the > (un-supported section of) the hinge material. This would > attempt to pry the rivets out of the tube and/or bend the > thin metal back and forth. > > > > Also, because of this design the forward stabilizer > attach bolt must be a loose fit, and the stabilizer has to > be able to slide back and forth a little. > > > > The only thing that is gained by this unusual > structural load path is that 4 ounces of weight for a pair > of fittings (at the rear stabilizer spar) is saved. Can any > one explain to me why this was a good bargain? > > > > Bill Berle > > www.ezflaphandle.com - safety & performance > upgrade for light aircraft > > www.grantstar.net > - winning proposals for non-profit and > for-profit entities > > > > -------------------------------------------- > > On Mon, 3/21/16, Richard Girard > wrote: > > > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge > ass'y > > To: "kolb-list(at)matronics.com" > > > Date: Monday, March 21, 2016, 2:40 PM > > > > The rear attachment > > of the horizontal stabilizer is NOT through the hinge. > It is > > through the rear folding weldments that also act as > the > > inner hinge. When it is set up correctly the hinge line > is > > on the same center as the swivel bolt in the weldment, > > however there is some allowance for misalignment. In > that > > case the weldment in the elevator spar (forward tube of > the > > elevator), can slide on the bolt in the swivel > > weldment.I've seen folding mechanisms on the Kit > > Fox and repaired the mechanism on the Highlander and in > my > > HO Homer's is the most clever. All you have to do to > > fold the HS on a Kolb is to take out a single bolt > that > > attaches the lower wires to the rudder post. I'm not > > sure how you would make it any simpler. > > Rick Girard > > On Mon, Mar 21, 2016 > > at 12:55 PM, Bill Berle > > wrote: > > Bill Berle > > > > > > > > Are there any Kolb people on this list who are > qualified > > mechanical or aero-structure engineers? I want to ask > a > > question about the tail attachment mechanism. > > > > > > > > Before I even mention the question, I want to assure > > everyone that I AM COMPLETELY AWARE that there are X > > thousand Kolbs flying around safely with this > stabilizer > > attachment. I understand that there have not been many > (or > > perhaps any) failures of this mechanism. What I am > asking > > about is the theoretical "correctness" of the > > design, and whether any other "old-school" > > airplane people think that this system is a little > wonky. > > > > > > > > It took a few moments to finally understand how the > > mechanism works, and after looking at everything > several > > times it was clear that there is no direct structural > > attachment between the main spar tube of the stabilizer > to > > the fuselage tube (tailboom). The primary structural > load > > path between the root end of the main stabilizer spar > tube > > and the fuselage is transmitted through the elevator > > hinge... and this hinge isn't even the aircraft style > > extruded hinge. > > > > > > > > So if the air loads try to lift up or push down on the > root > > end of the stabilizer, it puts all that load through > the > > hinge, into the elevator pivot, and then finally into > the > > steel ring at the back of the fuselage. > > > > > > > > But that's not even the biggest issue in my head. The > > larger issue is that (according to plan) the flat hinge > is > > riveted to the tubes along one thin "point of > > contact" line tangent to the tube. So the root > > stabilizer load is all acting on a hinge, which itself > is > > cantilevered off of one tangent point on the > tube. > > > > > > > > Now I'm not a degreed engineer, and I'm not a > > mathematician. So I called a friend of mine who is a > retired > > aerospace structural engineer, with 50+ years of > experience. > > I showed him the plans and explained my concern, and I > was > > informed that my concerns about this system were valid. > My > > Kolb will be built with a more stable attachment. > > > > > > > > My question for any real, degreed, qualified, > > aircraft-experience engineers is... has anyone looked > at the > > stabilizer root attachment load path and had these > same > > concerns? > > > > > > > > ONCE AGAIN, this is not an attack on Mr. Kolb or his > design, > > and it is not intended to cause any panic or concern at > this > > point. What I want to know is why this load path - > through > > two tangent mounted hinge halves, into a movable > elevator, > > and then into the fuselage - is good enough, and why it > was > > not appropriate to install an attachment bracket onto > the > > fuselage at the rear stabilizer spar. > > > > > > > > > > > > Bill Berle > > > > www.ezflaphandle.com > > - safety & performance upgrade for light aircraft > > > > www.grantstar.net > > - winning proposals for > non-profit and for-profit > > entities > > > > > > > > > > > > ========== > > > > br> > > fts!) > > > > r> > >> > > w.buildersbooks.com" rel="noreferrer" > > target="_blank">www.buildersbooks.com > > > > rel="noreferrer" > > target="_blank">http://www.matronics.com/contribution > > > > -Matt > Dralle, List Admin. > > > > ========== > > > > -List" rel="noreferrer" > > target="_blank">http://www.matronics.com/Navigator?Kolb-List > > > > ========== > > > > FORUMS - > > > > eferrer" > > target="_blank">http://forums.matronics.com > > > > ========== > > > > b Site - > > > > -Matt > Dralle, List Admin. > > > > rel="noreferrer" > > target="_blank">http://www.matronics.com/contribution > > > > ========== > > > > > > > > > > > > > > > > > > > > > > -- > > =9CBlessed > > are the cracked, for they shall let in the > light.=9D Groucho > > Marx > > > > > > > > > > > > > > > Lists This Month -- > Some AWESOME FREE Gifts!) > Raiser. Click on > more about > Gifts provided > www.buildersbooks.com > -Matt > Dralle, List Admin. > Forum - > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > =========== =========== =========== =========== =========== > > ________________________________________________________________________________
Date: Mar 22, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Elevator/Stabilizer hinge ass'y
Thank you all for the replies. I appreciate the opportunity to discuss this, without people thinking that I am trashing the aircraft, or insulting Mr. Kolb's legacy. Yes I had considered that some part of the tail loads are carried by the brace wires, this is why I referred to the questionable part as the stabilizer "root loads" instead of the whole stabilizer. Of course, just like a strut braced wing there is a large "inward" (compression) load on the tube, but since the elevator is tapered there is still a large portion of the force generated that is vertical at the root end. Those rivets holding the hinge may well be capable of 120 pounds in shear, or perhaps even in tension. I have no quarrel whatsoever with the strength of the rivets on such a light and slow aircraft. And yes there are a lot of them. But the angular ORIENTATION of the hinges, and the fact that the hinges are somewhat "cantilevered" as I have called it, puts a "peel" load on those fasteners, like a crow bar trying to peel and pop the heads off the rivets at an angle. That is probably the worst case for those rivets. The failure mode would be that the loads are rocking the rivets slowly back and forth, loosening them. Also, the hinges themselves are not designed for the loads to be hanging out 3/8 or 1/2 inch from their attachment, like a diving board. One person replied that I may not be understanding the mechanism, and how it folds, and that the front attachment moves a little. I have taken a little time to study the plans and try to understand this. I believe that I understand it (whether I agree with the design or not). If the rear stabilizer attachment is in fact located on exactly the same axis as the elevator hinge, then the front of the stabilizer should not need to move fore and aft at all with elevator deflection. Elevator deflection could create fore-aft (or up-down) movement ONLY if there IS some amount of offset between the hinge axis and the rear stabilizer mounting. If the two axes are concentric, there could not be any linear motion by definition. I believe that the only reason the front stabilizer attachment has to be able to slide a little is because in reality for the average builder it is very difficult to locate the hinges at precisely the center of the welded elevator horn/ pivot mechanism. Without any jig or fixture to guarantee the exact location of the hinge pin in open space, it is etoo asy for the hinge pin to be a little bit fore-aft or up-down... while the holes are drilled and the rivets are installed. So I am guessing that to make it easier for the builder, and to prevent binding and cracking of the parts, the front attachment was left a little loose and the rear attachment was eliminated. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities ________________________________________________________________________________
Date: Mar 22, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Addendum - Elevator/Stabilizer hinge ass'y
With all sincerest respect to Mr. Wainfan and any other great engineers out there who might be monitoring this discussion, the credentials and field experience of the engineer (who I asked to review the elevator attachment) are high enough for the purposes of settling any questions about the appropriateness of any particular aircraft structure. He is a graduate of the 1950's DeHavilland Aircraft Engineering program in England (from youth apprenticeship up through engineering degree in aerostructures and metallurgy), and I believe Arnold Schwarzenegger cannot physically lift his aerospace resume' . Any further comment on his achievements or abilities would sound like an infomercial, so I will leave it at that. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/22/16, Stuart Harner wrote: Subject: RE: Kolb-List: Elevator/Stabilizer hinge ass'y To: kolb-list(at)matronics.com Date: Tuesday, March 22, 2016, 12:27 PM "Stuart Harner" Bill, I am not an engineer but I did stay in a Holiday Inn last night. :) No, not really, but I do have a fundamental understanding of load transmission through a structure. First a question, and please don't be offended. Have you had an opportunity to observe the structure of the Kolb tail while it was being folded and then again when it is bolted into place? I asked this because I found a couple of things in the plans of the Firefly that I did not understand until I was able to actually see it live. Simply put, I had trouble visualizing it from just the plans. One thing that I think is missing from this discussion is the loads carried by the brace wires. I would posit that most of the forces from the tail that are transmitted to the boom tube are carried by the braces. These, when properly tensioned are actually pre-loaded slightly. This puts the tubes in compression which makes the whole thing quite strong. It also transfers the loads from the horizontals to the steel post of the verticals which in turn is transferred to the boom tube via the steel ring which is bolted and/or riveted to the tube. Of course some loads are transferred through the hinge points and the front hinge must be able to slide slightly as the elevator moves through its arc of travel. Could this be made stronger? Of course, but not without sacrificing something else such as weight or foldability. It is actually a very clever design and I suspect that the majority of loads that move through the rear hinge come from the elevator and not the stabilizer. I would also bet that the loads carried through the hinges is far below the shear and tension limits of properly installed rivets. I am actually more "freaked out" by the fact that everything in the tail depends on that one little 3/16" bolt (Firefly) that holds the lower braces in place. Really, the threads on that bolt are all there is between you and falling out of the sky. To combat this irrationality I swap out the bolt fairly often and the nuts even more often. If it really bothered me, I would stay on the ground. :) Perhaps you could send a copy of your plans to Barnaby Wainfan and ask for his analysis. I hear he is a really nice guy. From reading his articles over the years I am sure he could provide the answers you seek. As Uncle Red used to say: "Remember, if women don't find you handsome, they should at least find you handy" Stuart -----Original Message----- From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Bill Berle Sent: Monday, March 21, 2016 5:30 PM To: kolb-list(at)matronics.com Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Mon, 3/21/16, Richard Girard wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: "kolb-list(at)matronics.com" Date: Monday, March 21, 2016, 2:40 PM The rear attachment of the horizontal stabilizer is NOT through the hinge. It is through the rear folding weldments that also act as the inner hinge. When it is set up correctly the hinge line is on the same center as the swivel bolt in the weldment, however there is some allowance for misalignment. In that case the weldment in the elevator spar (forward tube of the elevator), can slide on the bolt in the swivel weldment.I've seen folding mechanisms on the Kit Fox and repaired the mechanism on the Highlander and in my HO Homer's is the most clever. All you have to do to fold the HS on a Kolb is to take out a single bolt that attaches the lower wires to the rudder post. I'm not sure how you would make it any simpler. Rick Girard On Mon, Mar 21, 2016 at 12:55 PM, Bill Berle wrote: Bill Berle Are there any Kolb people on this list who are qualified mechanical or aero-structure engineers? I want to ask a question about the tail attachment mechanism. Before I even mention the question, I want to assure everyone that I AM COMPLETELY AWARE that there are X thousand Kolbs flying around safely with this stabilizer attachment. I understand that there have not been many (or perhaps any) failures of this mechanism. What I am asking about is the theoretical "correctness" of the design, and whether any other "old-school" airplane people think that this system is a little wonky. It took a few moments to finally understand how the mechanism works, and after looking at everything several times it was clear that there is no direct structural attachment between the main spar tube of the stabilizer to the fuselage tube (tailboom). The primary structural load path between the root end of the main stabilizer spar tube and the fuselage is transmitted through the elevator hinge... and this hinge isn't even the aircraft style extruded hinge. So if the air loads try to lift up or push down on the root end of the stabilizer, it puts all that load through the hinge, into the elevator pivot, and then finally into the steel ring at the back of the fuselage. But that's not even the biggest issue in my head. The larger issue is that (according to plan) the flat hinge is riveted to the tubes along one thin "point of contact" line tangent to the tube. So the root stabilizer load is all acting on a hinge, which itself is cantilevered off of one tangent point on the tube. Now I'm not a degreed engineer, and I'm not a mathematician. So I called a friend of mine who is a retired aerospace structural engineer, with 50+ years of experience. I showed him the plans and explained my concern, and I was informed that my concerns about this system were valid. My Kolb will be built with a more stable attachment. My question for any real, degreed, qualified, aircraft-experience engineers is... has anyone looked at the stabilizer root attachment load path and had these same concerns? ONCE AGAIN, this is not an attack on Mr. Kolb or his design, and it is not intended to cause any panic or concern at this point. What I want to know is why this load path - through two tangent mounted hinge halves, into a movable elevator, and then into the fuselage - is good enough, and why it was not appropriate to install an attachment bracket onto the fuselage at the rear stabilizer spar. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities ========== br> fts!) r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com rel="noreferrer" target="_blank">http://www.matronics.com/contribution -Matt Dralle, List Admin. ========== -List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribution ========== -- Blessed are the cracked, for they shall let in the light.Groucho Marx Lists This Month -- Some AWESOME FREE Gifts!) Raiser. Click on more about Gifts provided www.buildersbooks.com -Matt Dralle, List Admin. Forum - - MATRONICS WEB FORUMS - List Contribution Web Site - -Matt Dralle, List Admin. ________________________________________________________________________________
Date: Mar 22, 2016
From: Bill Berle <victorbravo(at)sbcglobal.net>
Subject: Re: Elevator/Stabilizer hinge ass'y
Wow. Please forgive me if anyone thought that I was being too aggressive or questioning. Holy Mackerel, I was discussing innovation, experimentation, and individuality in light aircraft construction. Apparently there is no room for improvement in the design, and there were no compromises made in manufacturing the kits. Thankfully, none of this reliance on status quo was in force back when Mr. Kolb was experimenting with a new way to build and improve on his personal aircraft designs. My sincerest apology for the unintended effect of there being a "Sting" in any of my comments. Absolutely unintentional. >From this point I will try to constrain my questions and comments within direct relevance to the existing design, or what has been done (or modified) already. Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/22/16, Rick Neilsen wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: "kolb-list(at)matronics.com" Date: Tuesday, March 22, 2016, 1:19 PM Bill It might be helpful to look at a completed airplane. You may not be visualizing correctly the drawings you are looking at. The design works and it can be folded. Years ago we had a guy that felt he had to fix everything on the Kolb MKIII that he was building. He made a valiant effort in completing the plane. He must have spent 3-4 thousand extra hours working on all the changes. Luckily he never completed the airplane. He was a great guy and is still alive because he didn't ever fly that plane. My advice is build the plane exactly by the plans. There are a few really good changes that a few people have tried to tell you about but??? If you absolutely must make all the changes you are talking about get real good insurance for your love ones and DO NOT call it a Kolb. Don't even mention it started as a Kolb kit. Also please quit talking about all the issues you think are wrong, somebody might think you know what you are talking about and hurt themselves too. Sorry the proof is in the massive hours in the fleet. Did anyone ever tell you about one of the Kolb employees that took a plane up and intentionally tried to tear the plane apart. He finally with considerable effort ripped the wings off, he threw out a chute and later fixed the point of failure. Our planes are well designed and tested. Even with all that evidence I will still say my advice is worth what you paid for it. Rick NeilsenRedrive VW Powered On Tue, Mar 22, 2016 at 1:39 PM, Bill Berle wrote: Bill Berle I wish I could have placed a bet in Las Vegas as to how quickly some of the people would jump in and say that these airplanes have X number of hours and Y number of landings without failure. I would have been able to buy another Kolb :) With all due respect to everyone, I KNOW that these airplanes are not falling out of the sky. Now, also with all due respect, can someone with engineering knowledge tell me, ON A TECHNICAL ENGINEERING level, how it could EVER be considered as good design practice to essentially cantilever a piano hinge off of a thin wall round tube, with one line of rivets at the tangent contact point, and with flight loads often perpendicular to that axis, where that cantilever loaded hinge is not only connecting two pieces of primary aircraft structure but also attaching a primary control surface ? Bill Berle www.ezflaphandle.com - safety & performance upgrade for light aircraft www.grantstar.net - winning proposals for non-profit and for-profit entities -------------------------------------------- On Tue, 3/22/16, Dennis Rowe wrote: Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y To: kolb-list(at)matronics.com Date: Tuesday, March 22, 2016, 9:59 AM Dennis Rowe Somebody notify John Hauck, as Miss Pfer has around 4000 hours on her airframe and has taken an eighty horse and two 100 horse Rotax 912 engines well toward their TBO! The horizontal stabilizer must be ready to fall off at any second. Maybe I can get a good deal on her since her demise must be imminent. Bill, just build the dang Firestar to plans and fly it. It won't fall apart. Dennis "Skid" Rowe Mk-3 Rotax 690, with a stock Kolb empennage. > On Mar 21, 2016, at 6:29 PM, Bill Berle wrote: > > > I hope I'm wrong, but my review of the plans indicated that there is no traditional DIRECT structural connection between the rear spar tube and the fuselage tube. All the load paths have to take a serpentine route and go rearward through the elevator hinges first, and only then into the U-joint and pivot bolt in the steel ring. If you removed the elevator hinges (from either the elevator or the stabilizer), or if you took the pin out of the hinges, you could move the stabilizer up and down freely while the elevator remained bolted to the fuselage. > > Even WITH all the hinges in place, all up and down movement of the stabilizer is transmitted through the rivets that hold the hinge onto the tubes, and there is no significant stiffness or bracing against this movement. Essentially you could move the root end of the stabilizer up and down by hand and this movement would bend the (un-supported section of) the hinge material. This would attempt to pry the rivets out of the tube and/or bend the thin metal back and forth. > > Also, because of this design the forward stabilizer attach bolt must be a loose fit, and the stabilizer has to be able to slide back and forth a little. > > The only thing that is gained by this unusual structural load path is that 4 ounces of weight for a pair of fittings (at the rear stabilizer spar) is saved. Can any one explain to me why this was a good bargain? > > Bill Berle > www.ezflaphandle.com - safety & performance upgrade for light aircraft > www.grantstar.net - winning proposals for non-profit and for-profit entities > > -------------------------------------------- > On Mon, 3/21/16, Richard Girard wrote: > > Subject: Re: Kolb-List: Elevator/Stabilizer hinge ass'y > To: "kolb-list(at)matronics.com" > Date: Monday, March 21, 2016, 2:40 PM > > The rear attachment > of the horizontal stabilizer is NOT through the hinge. It is > through the rear folding weldments that also act as the > inner hinge. When it is set up correctly the hinge line is > on the same center as the swivel bolt in the weldment, > however there is some allowance for misalignment. In that > case the weldment in the elevator spar (forward tube of the > elevator), can slide on the bolt in the swivel > weldment.I've seen folding mechanisms on the Kit > Fox and repaired the mechanism on the Highlander and in my > HO Homer's is the most clever. All you have to do to > fold the HS on a Kolb is to take out a single bolt that > attaches the lower wires to the rudder post. I'm not > sure how you would make it any simpler. > Rick Girard > On Mon, Mar 21, 2016 > at 12:55 PM, Bill Berle > wrote: > Bill Berle > > > > Are there any Kolb people on this list who are qualified > mechanical or aero-structure engineers? I want to ask a > question about the tail attachment mechanism. > > > > Before I even mention the question, I want to assure > everyone that I AM COMPLETELY AWARE that there are X > thousand Kolbs flying around safely with this stabilizer > attachment. I understand that there have not been many (or > perhaps any) failures of this mechanism. What I am asking > about is the theoretical "correctness" of the > design, and whether any other "old-school" > airplane people think that this system is a little


March 16, 2016 - March 22, 2016

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