Pietenpol-Archive.digest.vol-ei

February 01, 2005 - March 01, 2005



      4. Can you buy a kit that includes the needed wood sizes?  5. Does anyone
      know if there are any builders, or Piets in Utah?  I am 210lb pilot, I would like
      to sit in one to get the feel if I am going to invest the time and money.
      I have read a lot regarding the plane and the different engines guys have used.
      Would a C-90 be to large with my weight, or would a Continental A-65 be be
      tter suited?  Are the Rotax engines too light for the plane and do they have
      enough torque at the lower RPMS?  I'm sure if I get started on this project I
      will have many questions. Any help would be greatly appreciated. Thanks.
        Brian Jardine
        Clinton, Utah
        801-499-6210
      
________________________________________________________________________________
Date: Feb 01, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: A little something
Don't say I don't give you guys something. :-) :-) http://www.flightsongrecords.com/ Clif ________________________________________________________________________________
Subject: Peitenpol in Utah
Date: Feb 02, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
Hi Brian, Welcome to the wonderful world of Pietenpols. Your questions have already been pretty well answered, but there are a couple of extra pieces of advice that might be helpful: 1. Buy Mike Cuy's video on building and flying his beautiful Pietenpol, NX48MC. You can order it directly from Mike at: Michael.D.Cuy(at)grc.nasa.gov I think he charges $20 for it and it contains a wealth of information, and more importantly, a lot of INSPIRATION for those days when it seems you will never finish this project. In addition to his video, Mike is a regular contributor to this list and is a genuinely nice person, great builder and great pilot 2. If you don't already own them, buy the 4 Tony Bingelis Books from EAA (I just naturally assume you are a member of the EAA - if not, you should be). Those four books, The Sportplane Builder, Sportplane Construction Techniques, Firewall Forward, and Tony Bingelis on Engines cover 95% of what you will need to know to build this airplane. I also found helpful the EAA's book on Aircraft Welding, and Aircraft Construction Techniques: Wood 3. This is not a kitplane. There are good points and bad points about this. The good points include such things as being able to modify the design to fit your personal needs, and choose materials based on your own tastes and budget (there are many Piets flying built from aircraft grade materials and probably more flyig with lumber yard wood and hardware store fittings). The bad points are that you will probably make a lot of scrap pieces during the learning process. I know I did - I probably made enough parts for nearly 2 complete Pietenpols. However, remember that the FAA allows us to build our own planes for "Recreation and Education". The recreation part will become obvious - you will re-create the same part several times until you get it right :-). Because it is not a kit you will have to do a lot more thinking than you would to merely assemble parts made by a manufacturer. The plans have some mistakes in them, and even when the information is correct, it is sometimes presented in a way that requires a lot of head-scratching to understand. 4. Save all your jigs. You never know when you might need them again. I first flew my Pietenpol last October, and at the end of November had a partial engine failure which led to a forced landing. The off-airport landing resulted in some damage to the airframe which I'm now about halfway through repairing. I am in the process of making two new ribs for the right aileron and repairing one broken rib in the right wing. I'm very glad that I kept the jig that I used to make the original ribs so the new ribs will be identical to the originals. 5. Think through your choices carefully. As you begin to build your airplane there are a number of fundamental choices to be made (again, different form the typical kitplane): The basic choices every Piet builder faces are: a. What engine to use? If you buy the supplemental plans from Don Pietenpo, you will have enough information to use either a Ford Model A, a Corvair, or a Continental A-65. Any other choice will require more work to develop yoru own engine mount design (not that this is too difficult) b. Long fuselage or short? c. One-piece wing or 3-piece wing? d. Split axle gear or straight axle? e. Wire wheels or normal aircraft wheels f. Fuel tank in the nose or in the centersection? In addition to this forum, good information can be found by attending Sun'n'Fun or Oshkosh for basic woodworking, fabric work, welding, and metalworking skills., and certainly if possible try to attend the Pietenpol fly-in at Brodhead Wisconsin. There you will find a good array of Pietenpols displaying all the choices mentioned above (and more) and you can see first hand which choices appeal to you Good luck! Jack Phillips NX899JP Raleigh, NC -----Original Message----- Hi everyone, My name is Brian and I am new to this group. I live in Clinton, Utah and I was interested in a Peitenpol for a new project. I had a Challenger II several years ago and my brother and I finished a Sixchuter PPC last year. I like the looks, and construction of the Air camper. I have a few questions I hope you all could help me with. 1. Where is the best place to obtain full sets of plans and assembly instructions? 2. Would it be wise to buy a plane that someone else has started? 3. Does anyone know of any planes started/unfinished for sale. 4. Can you buy a kit that includes the needed wood sizes? 5. Does anyone know if there are any builders, or Piets in Utah? I am 210lb pilot, I would like to sit in one to get the feel if I am going to invest the time and money. I have read a lot regarding the plane and the different engines guys have used. Would a C-90 be to large with my weight, or would a Continental A-65 be be tter suited? Are the Rotax engines too light for the plane and do they have enough torque at the lower RPMS? I'm sure if I get started on this project I will have many questions. Any help would be greatly appreciated. Thanks. Brian Jardine Clinton, Utah 801-499-6210 ________________________________________________________________________________
Subject: Peitenpol in Utah
Date: Feb 02, 2005
From: "Steve Eldredge" <steve(at)byu.edu>
I'm still here! I got behind in my reading and just had to cut 700 messages and start over. Brian, and others have a standing invitation to come to look at my airplane. It isn't the beauty queen some say it is, but it is airworthy and I fly it a lot during the summer, and on the warm days in winter. I have 300 hours on it now and have been flying it since 1997. There is no cheaper way in to the sky- and people dig the old time looks, and sound. Add smoke and you have got a head turner everywhere you go. (It just takes a while to get there!) I've still got lots of Piet caps if anyone wants one. Thinking of heading back to Brodhead this year again. Working on my Stinson 108-2. Both wings are covered. Fuse is next. We started an EAA chapter a year ago that has about 25 people attending every month. There is another piet project on the airport that has been sitting for a year or two since purchase from another party. Steve E Spanish Fork, UT ________________________________ From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of bpjardine(at)comcast.net Subject: Pietenpol-List: Peitenpol in Utah Hi everyone, My name is Brian and I am new to this group. I live in Clinton, Utah and I was interested in a Peitenpol for a new project. I had a Challenger II several years ago and my brother and I finished a Sixchuter PPC last year. I like the looks, and construction of the Air camper. I have a few questions I hope you all could help me with. 1. Where is the best place to obtain full sets of plans and assembly instructions? 2. Would it be wise to buy a plane that someone else has started? 3. Does anyone know of any planes started/unfinished for sale. 4. Can you buy a kit that includes the needed wood sizes? 5. Does anyone know if there are any builders, or Piets in Utah? I am 210lb pilot, I would like to sit in one to get the feel if I am going to invest the time and money. I have read a lot regarding the plane and the different engines guys have used. Would a C-90 be to large with my weight, or would a Continental A-65 be be tter suited? Are the Rotax engines too light for the plane and do they have enough torque at the lower RPMS? I'm sure if I get started on this project I will have many questions. Any help would be greatly appreciated. Thanks. Brian Jardine Clinton, Utah 801-499-6210 ________________________________________________________________________________
Subject: Re: Japanese Pietenpol Air Camper
Date: Feb 02, 2005
From: "Hodgson, Mark O" <mhodgson(at)bu.edu>
EXCEPT that it cuts into your full-scale version's building time. I bought some beautiful plans for a 1/4 scale Piet model over a year ago, looked them over carefully, and decided to just start building the one I'll fly from inside. I'll keep those plans and the two R/Cs which are "flying" a few inches below the ceiling of my back porch, for the day I lose my ability to fly full-scale. OR maybe I'll come across a good R/C instructor distinct from the expert who wrecked my first plane! Mark Hodgson ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Japanese Pietenpol Air Camper
Date: Feb 02, 2005
ahhhh.... things are different here in AZ. when the temps in the shop during summer time reach 117 it's pretty much unbearable to be in there. sooooo.... it's the perfect time to build models inside. I wish our weather wasn't so severe that I COULD build for 12 mos. DJ ----- Original Message ----- From: "Hodgson, Mark O" <mhodgson(at)bu.edu> Subject: Re: Pietenpol-List: Japanese Pietenpol Air Camper > > EXCEPT that it cuts into your full-scale version's building time. I > bought some beautiful plans for a 1/4 scale Piet model over a year ago, > looked them over carefully, and decided to just start building the one > I'll fly from inside. I'll keep those plans and the two R/Cs which are > "flying" a few inches below the ceiling of my back porch, for the day I > lose my ability to fly full-scale. OR maybe I'll come across a good R/C > instructor distinct from the expert who wrecked my first plane! > > > Mark Hodgson > > ________________________________________________________________________________
Date: Feb 02, 2005
From: Michael Fisher <mfisher(at)gci.net>
Subject: 2 Cyl. opposed Rotax
2004) There was a Mike Fisher who was involved in the tests of a two-cylinder opposed four stroke Rotax engine. Zat you? Carl, Thanks for your inquiry. I am not the Rotax Mike Fisher. There are quite a few of us around. One reason 2 Cyl. opposed engines are not more widely employed is the large change in crankcase volume caused by both pistons moving in and out at the same time. The large crankcases on successful versions of this design, such as the BMW motorcycle, are there for a reason. Some years ago, Franklin came out with a 60HP 2 Cyl, horizontally opposed, certified engine that would be okay for a Piet with a long mount. These unloved powerplants and parts are available at low cost. The Pietenpol likes a long, slow turning prop that moves a lot of air at low speed. The Model A Fords and A65 Continentals are better at this than the direct drive Corvairs, Franklins and various modern automobile engines. Cordially, Mike Fisher Talkeetna, Alaska ________________________________________________________________________________
Date: Feb 02, 2005
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: Virus, Modern Ford Power
Hi Mike, This virus - whorms are kind of out of control, they use the address book of any e-mail and beguin "working" there are some ways to handle them: Once in a while (about every week) scan your drive to "clean" it from virus/whorms. Also have a spam filter and delete all the mails with a 21 to about 50 kb attachmentes. Never open any attachment that is not scaned or come from a secure email... Saludos Gary Gower. Michael Fisher wrote: Piet List Members, I keep getting lengthy, virus infected attachments from Michael D. Cuy to my personal mailbox. When I asked Mr. Cuy to disinfect the attachment of the "W32Beagle.AY@mm" virus to reassure my very picky Norton utility, he responded by advising me to seek assistance by clicking on the "HELP" button. Perhaps this is not the Michael D. Cuy who is a member of the Pietenpol List. Does anyone know anything about this? On a more interesting note, many Pieters are airframe guys; a smaller number are engine guys. A few like D. J. Vegh and Larry Harrison are both. I am primarily an engine guy who has a 116 cubic inch Ford Escort engine hanging, inverted, in a mockup Pietenpol Scout mount on my garage wall. It is currently belt-driven by a large electric motor to investigate the pressure and scavenge oiling and fuel injection systems. The truncated oil pan (now on top and no longer a sump) has a temporary Plexiglas cover through which oil flows can be observed. Interesting stuff, slow progress, not actively looking for an airframe yet. Sure would be fun to have it running at Brodhead next July. Happy landings, Mike Fisher Talkeetna, Alaska ________________________________________________________________________________
From: "Ralph" <ralphhsd(at)itctel.com>
Subject: leading edge cover
Date: Feb 02, 2005
clamav-milter version 0.80j on elrond.itctel.com I am looking for some ideas on leading edge covers. 1/16 plywood is not available in my state and is very expensive to ship as well as buy from suppliers. I purchased some aluminum valley material to use but can't figure out how to attach it to the wood. I know there are people who have used aluminum. Could some one respond as to how the attachment was carried out. Has anyone used the 6 ply tag board mentioned by Bernard P. in some of the literature that is available? Would it hold its shape well enough to do what ever it is supposed to do. It will be hangered at my farm so it won't be getting wet and at the speed Pietenpols fly and the noise they make, I can't imagine bird strikes being a problem. Thanks for any information you are able to share with me. Ralph At Raymond ________________________________________________________________________________
From: bpjardine(at)comcast.net
Subject: BRS for Pietenpol
Date: Feb 03, 2005
Getting started with a Pietenpol project, I have lots of questions. Other light aircraft, and ultralight communities I have been involved with used BRS chutes on the planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take the stress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900's most planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuabl e info. Brian Clinton, UT Getting started with a Pietenpol project, I have lots of questions.Other light aircraft, and ultralight communities I have been involved with usedBRS chutes onthe planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take thestress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900'smost planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuable info. Brian Clinton, UT ________________________________________________________________________________
Date: Feb 02, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: Re: BRS for Pietenpol
0B9D0E069F0D(at)comcast.net> Brian I looked long and hard at this decision. BRS has a design worked out that has been used so if you contact them they can help you with quite a slick solution. The unit is mounted in the centre section of the wing so a centre section fuel tank can not be used and a cowl tank will probably be your choice. I ultimately did NOT buy one only because the freight companies decided to retire on my shipment. The problem is related to the "rocket" that launches it is considered hazardous goods. I live in Canada and had no problem getting the import permits. The freight companies wanted half as much as the system cost to haul it. So I made a cost benefit/decision and didn't go with it. Hopefully I will not regret it. The case for it is of course as ; 1. A broken propeller in flight and the engine parts company with the plane moving the C of G so far back the plane is un flyable, 2. Engine failure in a circumstance where a dead stick landing is not likely survivable. Both these circumstances are rare but people die every year from them. Structural failure of the plane I would place as a distant 3 rd risk and I personally feel that is a risk that I can live with but the first 2 are more probable but remote. Obviously good construction, and maintenance can improve your luck in this regard. Now I am sure some will ridicule the idea again as they did when I inquired about it because; 1. Bernie Pietenpol didn't use one, 2, Good pilots don't need these kind of things. Then again I think you will notice that there are so seat belt attachment points called out on the plans either. So what I am saying is; make the decision that makes you and your wife comfortable, it is your neck, not somebody else's on the forum Les >Getting started with a Pietenpol project, I have lots of questions. Other >light aircraft, and ultralight communities I have been involved with used >BRS chutes on the planes. In fact most ultralights seem to have them now >days. Has anyone ever installed one on a Piet? I'm sure it would take >away from the nostalgic look, and I don't know if the airframe could take >the stress of a chute deployment. If someone has used a chute, where was >it attached? Since the plane has been around and flying for 75 years, >needless to say it's an airworthy design. Has there been any documentation >of structural failures or incidents? My wife has concerns about a plane >being built out of wood and fabric. She didn't realize that until the mid >1900's most planes were wood and fabric. I have to resolve her concerns >before I can dip into the "kitty" for some plane money. I am sure you all >have been there once or twice. Thanks to all those who responded to my >first posting. I received lots of valuable info. >Brian >Clinton, UT ________________________________________________________________________________
Subject: BRS for Pietenpol
Date: Feb 03, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
I also looked at this decision when I was starting to build my Piet. The deciding factor for me (apart from spending $3,000 for something I hope to never use) was adding 30 to 40 lbs to the empty weight of the airplane. I worked hard to save OUNCES from the structure, knowing that every pound counts. If I was going to add 30 lbs to the airframe, it was going to be in something that I could use more frequently (and with greater importance for safety) , like a radio and transponder. On my recent forced landing, I used the radio to let the plane I had been flying formation with know that I was going down. A BRS would have done me no good whatsoever - the damage the off-airport landing caused was certainly less than it would have been had I come down under a parachute. Yes, there are situations where a BRS might be the best way to save your life. A personal parachute is not a very good option for a Pietenpol - I tried to wear one for my first flight but couldn't get in (or out) of the cockpit with one on. It would be almost impossible for a passenger in the front cockpit to egress the airplane with a 'chute on. Besides, most Pietenpol flights are made at an altitude where a parachute probably would not be able to fully open before impact (I'm still talking about a backpack or seatpack 'chute - the BRS with its rocket deployment can open much faster). But what is the risk of such a situation occurring, and what other ways exist to mitigate that risk? Basically, a decision like this gets down to risk analysis. I work in product development for a medical device company, and we constantly use Failure Modes and Effects Analysis (FMEA) tools to identify and mitigate the risk of failure with our devices. In such an analysis, a failure mode is identified ("Engine falls off in flight"), and then every possible scenario that could cause such a failure is envisioned ("prop blade breaks, causing imbalance", "engine mount breaks"). The probability and severity of such a failure are assessed, along with the chance of detection prior to failure. Each of these are given a number rating, on a 0 to 5 scale, with 0 being "no problem" and 5 being "catastrophe", and the probability, severity and detection ratings are multiplied together to give an overall rating. Then you concentrate on figuring out ways to mitigate the ones with high ratings. For example, in the situation given below, to prevent the engine falling off due to prop blade breakage, a good pre-flight inspection should turn up any cracks. Pull on the blades and see if they deflect unusually. Thump them to see if they sound the same, etc. Flying ANY airplane is an exercise in risk management. I find it interesting that the Cirrus SR20 and SR22 (the only production aircraft with BRS parachutes) have a none too good safety record. A number of people have died in Cirrus airplanes, BRS or not. Probably more than have died in Pietenpols. Obviously, the safest airplane is one that has so much safety equipment on board that it is too heavy to get off the ground. According to the NTSB records, the Pietenpol has a pretty good safety record. It is sort of like a J-3 Cub - it is so safe it can just barely kill you. Jack Phillips -----Original Message----- Brian I looked long and hard at this decision. BRS has a design worked out that has been used so if you contact them they can help you with quite a slick solution. The unit is mounted in the centre section of the wing so a centre section fuel tank can not be used and a cowl tank will probably be your choice. I ultimately did NOT buy one only because the freight companies decided to retire on my shipment. The problem is related to the "rocket" that launches it is considered hazardous goods. I live in Canada and had no problem getting the import permits. The freight companies wanted half as much as the system cost to haul it. So I made a cost benefit/decision and didn't go with it. Hopefully I will not regret it. The case for it is of course as ; 1. A broken propeller in flight and the engine parts company with the plane moving the C of G so far back the plane is un flyable, 2. Engine failure in a circumstance where a dead stick landing is not likely survivable. Both these circumstances are rare but people die every year from them. Structural failure of the plane I would place as a distant 3 rd risk and I personally feel that is a risk that I can live with but the first 2 are more probable but remote. Obviously good construction, and maintenance can improve your luck in this regard. Now I am sure some will ridicule the idea again as they did when I inquired about it because; 1. Bernie Pietenpol didn't use one, 2, Good pilots don't need these kind of things. Then again I think you will notice that there are so seat belt attachment points called out on the plans either. So what I am saying is; make the decision that makes you and your wife comfortable, it is your neck, not somebody else's on the forum Les Getting started with a Pietenpol project, I have lots of questions. Other light aircraft, and ultralight communities I have been involved with used BRS chutes on the planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take the stress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900's most planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuable info. Brian Clinton, UT ________________________________________________________________________________
Date: Feb 03, 2005
From: Greg Bacon <gbacon67(at)direcway.com>
Subject: Re: BRS for Pietenpol
<020320050457.2512.4201AF34000E9D77000009D022069997350A02070B9D0E069F0D(at)comcast.net> Brian, I was told by an experienced and knowledgeable Piet builder that nobody has ever died in a Piet that crashed due to structural failure. He was emphasizing the fact that the plane is very well built with a large design safety factor. That's an awesome record for a design with over 70 years of history. This may relieve your wife's concerns about flying in a structure built of wood and fabric. Here's another interesting testament to wooden aircraft. The all wood Sterman biplane is rated at plus and minus 9 g's. Hope this helps. Greg Bacon Central Missouri ----- Original Message ----- From: bpjardine(at)comcast.net To: pietenpol-list(at)matronics.com Sent: Wednesday, February 02, 2005 10:57 PM Subject: Pietenpol-List: BRS for Pietenpol Getting started with a Pietenpol project, I have lots of questions. Other light aircraft, and ultralight communities I have been involved with used BRS chutes on the planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take the stress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900's most planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuable info. Brian Clinton, UT ________________________________________________________________________________
Subject: BRS for Pietenpol
Date: Feb 03, 2005
From: "Steve Eldredge" <steve(at)byu.edu>
Brian, Are you the same fellow that hangared at heber valley in John L. hanger with a Stinson? stevee ________________________________ From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of bpjardine(at)comcast.net Subject: Pietenpol-List: BRS for Pietenpol Getting started with a Pietenpol project, I have lots of questions. Other light aircraft, and ultralight communities I have been involved with used BRS chutes on the planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take the stress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900's most planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuable info. Brian Clinton, UT ________________________________________________________________________________
Subject: Re: leading edge cover
Date: Feb 03, 2005
From: "Hodgson, Mark O" <mhodgson(at)bu.edu>
Check out: http://www.boulterplywood.com/ Which claims to have Birch "aircraft grade" (they mean for model airplanes, but doubt if this makes a difference for the leading edge), 1/16" 50"X50" sheets. I'm planning to use that for my leading edge covers years from now when I get to that point, assuming the company is still in business (has been for a long, long time). Mark Hodgson ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
<001301c50a03$916cbf50$9043040a@HPDesktop>
Subject: Re: BRS for Pietenpol
Date: Feb 03, 2005
while I have heard the same about no Piets going down due to structural failure, I do know of one case right here at my home field (Falcon Field - FFZ) where back in the 70's a Piet went down due to the elevator control system failing. The plane went into a nose dive on downwind and killed the pilot..... might as well have been a structural failure because at the point the control system failed it was all over except the screaming. A BRS woulda been nice (bot not yet in use in the 70's) I too have often thought about a BRS. I opted to not use one and just make sure that my plane is as safe as I can possibly make it.... but I sometimes still wonder if I shoulda put one in. DJ ----- Original Message ----- From: Greg Bacon To: pietenpol-list(at)matronics.com Sent: Thursday, February 03, 2005 8:17 AM Subject: Re: Pietenpol-List: BRS for Pietenpol Brian, I was told by an experienced and knowledgeable Piet builder that nobody has ever died in a Piet that crashed due to structural failure. He was emphasizing the fact that the plane is very well built with a large design safety factor. That's an awesome record for a design with over 70 years of history. This may relieve your wife's concerns about flying in a structure built of wood and fabric. Here's another interesting testament to wooden aircraft. The all wood Sterman biplane is rated at plus and minus 9 g's. Hope this helps. Greg Bacon Central Missouri ----- Original Message ----- From: bpjardine(at)comcast.net To: pietenpol-list(at)matronics.com Sent: Wednesday, February 02, 2005 10:57 PM Subject: Pietenpol-List: BRS for Pietenpol Getting started with a Pietenpol project, I have lots of questions. Other light aircraft, and ultralight communities I have been involved with used BRS chutes on the planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take the stress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900's most planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuable info. Brian Clinton, UT ________________________________________________________________________________
Date: Feb 03, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: Re: leading edge cover
I was able to buy "aircraft grade" 1/16" thick plywood in the 50"x50" sheets from stock at a local specialty building products company in western Canada called Windsor Plywood. It was in stock, I didn't ask what it was usually used for but I would assume for its bending properties. I also bought some clear straight fine grained fir to use in selected areas of construction (trailing edge, leading edge. As I was building it as a single seater due to my height I decided to tolerate the slight weight increase. I also added a radio, mode C transponder, alternator and battery and still came in at 650# with oil. I would assume that most better building supply stores (not Home Depot) could get it if they don't have it, at least in a bigger city > >Check out: > >http://www.boulterplywood.com/ > >Which claims to have Birch "aircraft grade" (they mean for model >airplanes, but doubt if this makes a difference for the leading edge), >1/16" 50"X50" sheets. I'm planning to use that for my leading edge >covers years from now when I get to that point, assuming the company is >still in business (has been for a long, long time). > >Mark Hodgson > > ________________________________________________________________________________
Date: Feb 03, 2005
From: Mark Blackwell <aerialphotos(at)dp.net>
Subject: Re: BRS for Pietenpol
There are a lot of things you can do to maybe ease your wife's concerns. Some may take some time though so be patient. First a BRS has some real advantages. The most likely advantage is a mid air. They do happen and it may be one of the biggest causes of an unflyable airplane. Number two on the list of reasons to have one is a stall spin on base to final. Its the only thing that can get you out of that situation with a chance to still be breathing. Far better to prevent that from happening in the first place but everyone that has been involved in one has figured it wouldn't happen to them. You should know that the airplanes on which it was certified and installed usually have a VERY high insurance rate. Often they are popped too quick and when the handle is pulled on many of these airplanes, the pilots handbook is quite clear in that it totals the airplane. You are ok, but it never was designed to get you an undamaged airplane at the end of it. The downside is the cost, weight and resourse allocation. Would you be reducing risk even more by spending available funds on something that might have a greater impact on safety? If money is no object, you don't have to worry about that, but then again if money is no object who would still be building a peit? Many would I am sure (no flames here) but one of the biggest advantages to the Piet has to be the fun per dollar ration. Other suggestions to help out. Take her to an airport that has a number of older airplanes. Ask the owners to show off their pride and joy to her and let her sit in one, touch the fabric, see that what you intend to do isn't so rare. Education is the key. Second get her involved. Let her see you are not doing something stupid. Let her see first hand your attitudes toward safety, your attention to detail and your dedication to learning to make this as safe as practical. Just like any pilot, you can not just talk to safety talk. You have to let her see you walk the walk as well and in time she will likely relax. Mark bpjardine(at)comcast.net wrote: > Getting started with a Pietenpol project, I have lots of > questions. Other light aircraft, and ultralight communities I have > been involved with used BRS chutes on the planes. In fact most > ultralights seem to have them now days. Has anyone ever installed one > on a Piet? I'm sure it would take away from the nostalgic look, and I > don't know if the airframe could take the stress of a chute > deployment. If someone has used a chute, where was it attached? Since > the plane has been around and flying for 75 years, needless to say > it's an airworthy design. Has there been any documentation of > structural failures or incidents? My wife has concerns about a plane > being built out of wood and fabric. She didn't realize that until the > mid 1900's most planes were wood and fabric. I have to resolve her > concerns before I can dip into the "kitty" for some plane money. I am > sure you all have been there once or twice. Thanks to all those who > responded to my first posting. I received lots of valuable info. > Brian > Clinton, UT ________________________________________________________________________________
From: "Bernard Lefebvre" <napo(at)sympatico.ca>
Subject: Aluminum spars
Date: Feb 03, 2005
I'm just about ready ready to start on my wings (3 piece wing) for my piet. All my ribs are done (wood). I'm thinking about using possible aluminum spars.Is there anyone who has been building and now flying with such a set up? Thanks for the input. Bernie P. Lefebvre Val d'Or, Quebec ________________________________________________________________________________
Date: Feb 03, 2005
From: Galen Hutcheson <wacopitts(at)yahoo.com>
Subject: Re: BRS for Pietenpol
-Brian, If I may add my two cents (?) worth here as you have posted a very good question. I have no personal experience with the BRS, but I have had a lot of experience with parachutes both in the military and having owned and worn emergency chuts during years of acro. All parachutes can malfunction especially when the falling body is not stabilized before deploying the chute. If an airplane has a major airframe failure (ie. lose a wing), the plane will most likely spin or rotate or even tumble due to the much altered aerodynamics. Perhaps the BRS is designed to avoid complications from this scenerio. I know they have been used successfully on light aircraft, but this thing always concerned me. The Pietenpol is a very well designed small aircraft. It is well over built (if built correctly) and I can't think of any mishap (except for a mid-air or throwing a prop blade) that would cause a major failure. If the plane is built right and inspected frequently, it should be very safe to fly without much concern. The airplane does have a wonderful track record (much better than many factory built planes) and the fact that it is built out of wood should only increase your feelings of security. Wooden aircraft that are well built and maintained are far more durable aircraft than metal or composit aircraft. I have owned three antique airplanes (all three were much older than their pilot) and all three were just as sound now as they were when built. Most acro aircraft are built with wooden wings (both spars as well as the ribs) because they are much stronger and lighter than all other materials and do not suffer from fatigue like the others. One other point I would like to make is; you take a good sound airplane and a good experienced pilot who inspects his plane frequently, your risk of having a fatal accident on the highway far exceeds your risk of having a fatal accident flying. To make a long story short ( :) ), please reasure your wife that there are some wooden aircraft still flying after 80 years and all have survived most of their pilots. Best wishes, Doc > > > Getting started with a Pietenpol project, I have > lots of > > questions. Other light aircraft, and ultralight > communities I have > > been involved with used BRS chutes on the planes. > > > Brian > > Clinton, UT > > > > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Pietenpol-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > __________________________________ ________________________________________________________________________________
Date: Feb 03, 2005
From: Gary Gower <ggower_99(at)yahoo.com>
Subject: Re: BRS for Pietenpol
Hello DJ, For what your message gives the idea, the problem was not about the design, was about the quality of the builders welding ability (and probably preflight and/or yearly inspection (sp?)) I have studied and bought countless of airplane plans and one thing I will positive believe is that the Piet is the most well built (maybe the word "overbuilt" will fit better here) I have put my eyes in... This is why, and also this great friends/family in this list, I am still here. Yes, I havent built one yet, but once I finish my 8th airplane I will do my best to beguin one, I am 52 years old, so probably I have time left to built at least 2 or 3 more projects, with God's permision, of course. Since the last time I flew my Hang Glider weekly, (about 12 years ago) and started in Ultralights, I havent used a chute since. Hope I will never need it (knock wood). I will rather invest that money in gasoline for emergency landing procedures practice (deadstick spot landing), and fully learn the stall behavoir, than in a chute. Probably I am completly wrong, so please dont follow my advise :-) Saludos Gary Gower. DJ Vegh wrote: while I have heard the same about no Piets going down due to structural failure, I do know of one case right here at my home field (Falcon Field - FFZ) where back in the 70's a Piet went down due to the elevator control system failing. The plane went into a nose dive on downwind and killed the pilot..... might as well have been a structural failure because at the point the control system failed it was all over except the screaming. A BRS woulda been nice (bot not yet in use in the 70's) I too have often thought about a BRS. I opted to not use one and just make sure that my plane is as safe as I can possibly make it.... but I sometimes still wonder if I shoulda put one in. DJ ----- Original Message ----- From: Greg Bacon Subject: Re: Pietenpol-List: BRS for Pietenpol Brian, I was told by an experienced and knowledgeable Piet builder that nobody has ever died in a Piet that crashed due to structural failure. He was emphasizing the fact that the plane is very well built with a large design safety factor. That's an awesome record for a design with over 70 years of history. This may relieve your wife's concerns about flying in a structure built of wood and fabric. Here's another interesting testament to wooden aircraft. The all wood Sterman biplane is rated at plus and minus 9 g's. Hope this helps. Greg Bacon Central Missouri ----- Original Message ----- From: bpjardine(at)comcast.net Subject: Pietenpol-List: BRS for Pietenpol Getting started with a Pietenpol project, I have lots of questions. Other light aircraft, and ultralight communities I have been involved with used BRS chutes on the planes. In fact most ultralights seem to have them now days. Has anyone ever installed one on a Piet? I'm sure it would take away from the nostalgic look, and I don't know if the airframe could take the stress of a chute deployment. If someone has used a chute, where was it attached? Since the plane has been around and flying for 75 years, needless to say it's an airworthy design. Has there been any documentation of structural failures or incidents? My wife has concerns about a plane being built out of wood and fabric. She didn't realize that until the mid 1900's most planes were wood and fabric. I have to resolve her concerns before I can dip into the "kitty" for some plane money. I am sure you all have been there once or twice. Thanks to all those who responded to my first posting. I received lots of valuabl e info. Brian Clinton, UT ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 03, 2005
Subject: Re: BRS for Pietenpol
In a message dated 2/3/05 10:25:31 AM Central Standard Time, djv(at)imagedv.com writes: << while I have heard the same about no Piets going down due to structural failure, I do know of one case right here at my home field (Falcon Field - FFZ) where back in the 70's a Piet went down due to the elevator control system failing. The plane went into a nose dive on downwind and killed the pilot..... might as well have been a structural failure because at the point the control system failed it was all over except the screaming. A BRS woulda been nice (bot not yet in use in the 70's) >> DJ, I looked up this incident that you referred to, in the data base that I have stored in my computer. I have done an extensive search of all accidents of Pietenpols from 1966 to the present. Now, referr to the last line in the report. The Pietenpol aircraft design Does NOT have a push pull rod in the control system, therefore this plane was NOT built to the plans. AMTRPL AIRCAMPER NNUM: 3586 LOCATION: MESA, AZ DATE: 07/08/79 ACFT HRS: 450 YEAR OF MFG: 0 FATALS: 1 INJURIES:0 WX AND WIND: UNKNOWN DAY CLER G10 0 0/ ENGINE: PILOT: TOTAL HRS.: 465 HRS IN MODEL: 125 LAST 90 DAYS: 30 CAUSES: ELEVATOR CONTROL SYSTEM TYPE EVENT: UNCONTROLLED COLL WITH GRND DMG: DEMOLISHED PHASE OF FLIGHT: IN TRAFFIC PATTERN-CIRCLING CATEGORY: INADEQUATE MAINTENANCE TYPE AIRCRAFT: MONOPLANE-HIGH/PARASOL WING REMARKS: ELEVATOR PUSH-PULL ROD FAILED DUE TO METAL FATIGUE. ________________________________________________________________________________
From: "Graham Hansen" <grhans@cable-lynx.net>
<001301c50a03$916cbf50$9043040a@HPDesktop> <003701c50a0c$cb31a1c0$0564a8c0@rdci.az.home.com>
Subject: BRS for Pietenpol/ regarding elevator control failure
Date: Feb 03, 2005
To D.J. Vegh: Do you know the location of the failure in the Pietenpol elevator control system at Falcon Field? I"m sure we Pietenpol jockeys would like to know any details. When I built my Pietenpol in 1970, I foolishly used aluminum pulleys in the forward elevator cable circuit. After 159 hours, I discovered the forward "up" elevator cable had frayed and I replaced it. Then, after 278 hours, the forward "down" cable frayed. The failures were at the twin pulleys on the torque tube just under the front of the rear seat. Probably dust combined with the aluminum pulleys caused excessive cable wear at this point. I then replaced both cables and substituted micarta pulleys for the aluminum ones. The airplane now has 741 hours on it and no further cable problems have surfaced. Needless to say, I keep a close watch on them. It is easy to check them by feeling the cable as it runs through your fingers when the stick is moved back and forth and this is a part of my pre-flight inspection. Should you snag a finger with a broken wire, it is much better than losing elevator control in flight! (But if one uses a piece of cloth instead of one's pinky for this procedure, it will catch on a broken wire alerting you that there is a problem, and the finger will be spared.) My Pietenpol, like many of them, has no elevator trim for backup. And it has always tended to be a bit nose-heavy in the air, solo or dual. An elevator control failure is something I would rather not think about. Even with a BRS, one must build and fly carefully, and practise diligent maintenance because the BRS may not be able to save you in some circumstances. The words of Major Hereward deHavilland (brother of Sir Geoffrey) come to mind: "The only way for a flying man to keep alive [is] to be apprehensive." (Quoted from THE LONELY SEA AND THE SKY by Sir Francis Chichester, 1964.) Graham Hansen (Pietenpol CF-AUN) ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 03, 2005
Subject: Re: leading edge cover
Ralph, Your life is at stake here. Use 1/16" plywood for the top of the leading edge cover. Chuck Gantzer NX770CG Wichita KS ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 03, 2005
Subject: Re: Aluminum spars
Bernie, Like I said in my last post - Your life is at stake here...use the wood spars, and carry on with the construction of a Very Fine design. Chuck Gantzer NX770CG Wichita KS ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: BRS for Pietenpol
Date: Feb 04, 2005
may have been a GN-1 then. GN-1's have a push-pull rod connected to a walking beam. DJ ----- Original Message ----- From: <Rcaprd(at)aol.com> Subject: Re: Pietenpol-List: BRS for Pietenpol > > In a message dated 2/3/05 10:25:31 AM Central Standard Time, > djv(at)imagedv.com > writes: > > << while I have heard the same about no Piets going down due to structural > failure, I do know of one case right here at my home field (Falcon Field - > FFZ) > where back in the 70's a Piet went down due to the elevator control system > failing. The plane went into a nose dive on downwind and killed the > pilot..... > might as well have been a structural failure because at the point the > control > system failed it was all over except the screaming. A BRS woulda been > nice > (bot not yet in use in the 70's) >> > > DJ, > I looked up this incident that you referred to, in the data base that I > have stored in my computer. I have done an extensive search of all > accidents > of Pietenpols from 1966 to the present. > Now, referr to the last line in the report. The Pietenpol aircraft > design Does NOT have a push pull rod in the control system, therefore > this plane > was NOT built to the plans. > > > AMTRPL AIRCAMPER NNUM: 3586 LOCATION: MESA, AZ > DATE: 07/08/79 ACFT HRS: 450 > YEAR OF MFG: 0 FATALS: 1 INJURIES:0 > WX AND WIND: UNKNOWN DAY CLER G10 0 0/ > ENGINE: > PILOT: TOTAL HRS.: 465 HRS IN MODEL: 125 LAST 90 DAYS: 30 > CAUSES: ELEVATOR CONTROL SYSTEM > TYPE EVENT: UNCONTROLLED COLL WITH GRND DMG: DEMOLISHED > PHASE OF FLIGHT: IN TRAFFIC PATTERN-CIRCLING > CATEGORY: INADEQUATE MAINTENANCE > TYPE AIRCRAFT: MONOPLANE-HIGH/PARASOL WING > REMARKS: ELEVATOR PUSH-PULL ROD FAILED DUE TO METAL FATIGUE. > > > ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: Aluminum spars
Date: Feb 04, 2005
All I can say is "Why?" -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of Bernard Lefebvre Subject: Pietenpol-List: Aluminum spars I'm just about ready ready to start on my wings (3 piece wing) for my piet. All my ribs are done (wood). I'm thinking about using possible aluminum spars.Is there anyone who has been building and now flying with such a set up? Thanks for the input. Bernie P. Lefebvre Val d'Or, Quebec ________________________________________________________________________________ ETAsAhQlnOJNbe/EkgN61FvLKz+/OceHYwIURK/scwsEoJFWMKRclDavzksOUSw=
From: lshutks(at)webtv.net (Leon Stefan)
Date: Feb 04, 2005
Subject: Elevator failure
Several years ago the old IPA newsletter had a write up about a fatal crash because of elevator spar failure. The reason that it happened was the builder omitted the steel strap that tied the elev. horn to the middle beam. Leon S. ________________________________________________________________________________
Date: Feb 04, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: A65 carb issues
I rechecked the float level on my Stromberg NA-S3. It was about 1/2" high. Hopefully the black smoke will go away now, Obviously I will have to reset the idle. I need a good cap for a Case mag for a Continental if anybody has one. One of my caps is moisture sensitive. Les awaiting registration numbers so I can buy insurance and then test fly when the weather cooperates. ________________________________________________________________________________
From: "Oscar Zuniga" <taildrags(at)hotmail.com>
Subject: project updates
Date: Feb 04, 2005
Howdy, Pieters; Well, I'm on a beanie-weenie and saltine cracker week (my wife is out of town, in Oregon for a week to visit our daughters) so I'm catching up on reading and emails, living on beer and microwave popcorn (the dog and I slurped down all the refrigerator leftovers in the first few hours my wife was gone). I notice quite a few builder updates about this time last year, probably due to most folks being snowed in or shut out of the shop due to wx., but not many updates yet this year. It's been somewhat quiet on the list. So... how about those who are building, posting a word or two on their latest progress? Pull away from the Super Bowl hype and let the rest of us know how your Aircampers are coming along. Me, my latest news is that a box arrived from Aircraft Spruce yesterday containing my new carburetor air box/filter to replace the one that got accordioned in the nose-over, plus a new carb heat knob and cable (sorry, Corky... I didn't like the dinky little brass knob unit). I was a bit surprised to find that the carb heat damper lever on the air box has detents on it (a series of notched "clicks" on the arm guide). Not sure what that's for since carb heat is usually all "on" or all "off" and not anything in between, but what the heck. All I need now is a short piece of aluminum tube, slip it into the bender, put on the nuts, flare the ends (EAA chapter 35 has an aircraft flare tool), and the fuel system on NX41CC is complete and ready to fire the engine again. This to replace the feed from the fuel tank to the gascolator, through the lower firewall, that got kinked in the nose-over. So, builders- how are y'all doing? Tom Brant? Jim Markle? Corky and "Repiet"? Anybody? I see that there were no Piets at Urbana, IL last year... if the Lord wills, maybe 41CC will be on the flightline this year... Bert Conoly? Anybody else planning to make the SAA event at Urbana? Oscar Zuniga San Antonio, TX mailto: taildrags(at)hotmail.com website at http://www.flysquirrel.net ________________________________________________________________________________
From: "Bert Conoly" <bconoly(at)earthlink.net>
Subject: Re: project updates
Date: Feb 04, 2005
Bert Checking In! Still waiting on the weather - The darn winds have been up for three freakin weeks now. I HOPE to get a chance to fly N327BC tomorrow. Cross yer fingers. now. I got a nice E-mail back from Dwayne Obrien (of the group Little Texas) . Everybody go to this website- I'm telling you these guys are tremendous! I do music - have for 28 years. Trust Me! I will not steer you wrong! This is good , good stuff. http://www.flightsongrecords.com/ Thanks Cliff for finding his CD! Bert ----- Original Message ----- From: "Oscar Zuniga" <taildrags(at)hotmail.com> Subject: Pietenpol-List: project updates > > Howdy, Pieters; > > Well, I'm on a beanie-weenie and saltine cracker week (my wife is out of > town, in Oregon for a week to visit our daughters) so I'm catching up on > reading and emails, living on beer and microwave popcorn (the dog and I > slurped down all the refrigerator leftovers in the first few hours my wife > was gone). I notice quite a few builder updates about this time last year, > probably due to most folks being snowed in or shut out of the shop due to > wx., but not many updates yet this year. It's been somewhat quiet on the > list. > > So... how about those who are building, posting a word or two on their > latest progress? Pull away from the Super Bowl hype and let the rest of us > know how your Aircampers are coming along. > > Me, my latest news is that a box arrived from Aircraft Spruce yesterday > containing my new carburetor air box/filter to replace the one that got > accordioned in the nose-over, plus a new carb heat knob and cable (sorry, > Corky... I didn't like the dinky little brass knob unit). I was a bit > surprised to find that the carb heat damper lever on the air box has detents > on it (a series of notched "clicks" on the arm guide). Not sure what that's > for since carb heat is usually all "on" or all "off" and not anything in > between, but what the heck. > > All I need now is a short piece of aluminum tube, slip it into the bender, > put on the nuts, flare the ends (EAA chapter 35 has an aircraft flare tool), > and the fuel system on NX41CC is complete and ready to fire the engine > again. This to replace the feed from the fuel tank to the gascolator, > through the lower firewall, that got kinked in the nose-over. > > So, builders- how are y'all doing? Tom Brant? Jim Markle? Corky and > "Repiet"? Anybody? I see that there were no Piets at Urbana, IL last > year... if the Lord wills, maybe 41CC will be on the flightline this year... > Bert Conoly? Anybody else planning to make the SAA event at Urbana? > > Oscar Zuniga > San Antonio, TX > mailto: taildrags(at)hotmail.com > website at http://www.flysquirrel.net > > ________________________________________________________________________________
From: "Jim Markle" <jim_markle(at)mindspring.com>
Subject: project updates
Date: Feb 04, 2005
Who's playing in the super bowl, anyway? Oh well, who cares.... Max Davis and I rolled it out into the driveway today and stuck the tail spinach on.....that was fun. VERY pleased with the "olde timey" look of the wheels.... Recently dissassembled and rebuilt the Stearman type fuel level guage I got from AS&S and it's gonna work nice......planed some mahoghany and maple pieces for the cabane laminations this evening..... Also completed cutting and tenoning all the Poplar wood stiles and rails for new kitchen cabinet doors (all 23 doors! aaarrgghh!). If you're married you'll know how making new things like kitchen cabinet doors helps you make progress with a Pietenpol project..... Life is good. Jim in Plano > > So... how about those who are building, posting a word or two on their > latest progress? Pull away from the Super Bowl hype and let the rest of > us know how your Aircampers are coming along. > ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: project updates
Date: Feb 04, 2005
Dale Johnson and I are in the midst of paperwork hell. Third revision of the 8050-1 to OKC, second revision of an "Amendment to Affidavit of Ownership" (don't forget to notarize....) 2 1/2 hour meeting with the local MIDO, voicemails back and forth...... NX18235 is done, let's get on with the inspection!!!!!! Should have been flying last September. Still planning to fly to Brodhead this year. Small picture attached. Greg Cardinal Minneapolis ----- Original Message ----- From: "Oscar Zuniga" <taildrags(at)hotmail.com> Subject: Pietenpol-List: project updates > > So... how about those who are building, > posting a word or two on their latest > progress? Pull away from the Super Bowl > hype and let the rest of us know how your > Aircampers are coming along. > ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 05, 2005
Subject: Re: project updates
How much does NX 18235 weigh empty..?? Forrest Lovley Jordan MN ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: project updates
Date: Feb 05, 2005
Hi Forrest, NX18235 came in at 616 pounds empty. We were a bit surprised at the low weight. We knew the landing gear was heavy (60#) and all through the project we never made a conscious effort to keep the weight down. We just stuck close to the plans and we didn't add anything unnecessary. We used 2.7 oz. fabric and no more paint than necessary. Greg Cardinal ----- Original Message ----- From: <FTLovley(at)aol.com> Subject: Re: Pietenpol-List: project updates > FTLovley(at)aol.com > > How much does NX 18235 weigh empty..?? > > Forrest Lovley > Jordan MN > > > Forum - > through the Contributions > banner ads or any other > Matronics Forums. > pietenpol-list(at)matronics.com > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Pietenpol-List.htm > http://www.matronics.com/search > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > ________________________________________________________________________________
From: TBYH(at)aol.com
Date: Feb 05, 2005
Subject: Project Update
I started building the fuselage in early November and have it all together including turtledeck and am finishing up work on seats. Floor is on, of course. I haven't put the plywood skins on front sides of fuselage yet as I followed somebody else's example of leaving it off until the seats and controls are all figured out and installed -- makes for easier access. Control stick assembly is next along with landing gear. Hope to cut out steel fitings this week and have it on gear before long. Will post some pics one of these days... Meanwhile it is supposed to be 54 degrees today here in the American Siberia (Wis.) and so I'm thinking about that Model A engine out in the garage. Needs to be totally rebuilt for aircraft use and warm weather makes it easy to mess around in the garage... By the way, the plans call for spruce for landing gear legs/struts (straight axle) -- is this what most use? Regards, Fred B. ________________________________________________________________________________ <000c01c50b8e$1e18a3c0$edf61e41@ATO>
Date: Feb 05, 2005
From: Kip and Beth Gardner <kipandbeth(at)earthlink.net>
Subject: Re: project updates
Hi Oscar, Not much news here regarding my own project, but this is to let ya'll know that William Wynne will be doing a FREE 3-hr. program at EAA Chapter 82, Barber Airport (2D1), Alliance, OH next Saturday night (Feb. 12), 6-9pm Anyone who is in the area & interested in hearing Willian hold forth on the subject of Corvair engines, in the way only he can, is welcome to attend. Contact me off-list if you want more info. Kip Gardner -- North Canton, OH ________________________________________________________________________________
From: "Malcolm Morrison" <morrisons5(at)adelphia.net>
Subject: project updates
Date: Feb 05, 2005
I put a few more pictures on my web site, http://users.adelphia.net/~morrisons5/piet.html . I have the left wing just about done and have 11 ribs made for the right wing. The fuselage and tail are in pretty good shape. My motivation seems to come and go, so sometimes I make good progress, and sometimes weeks go by with no visible progress. I don't really like making all the brackets, it seems that there is no end to them. And many things, seat belts for example, require a lot of head scratching. But, it is great when you finally get past a stumbling block and complete another piece of the puzzle. Looking forward to meeting you guys at Brodhead. Malcolm Morrison ________________________________________________________________________________
Date: Feb 05, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Re: project updates
Wow, beautiful propellor Greg, did you make it yourself? Rick H wrote: > Dale Johnson and I are in the midst of > paperwork hell. > Third revision of the 8050-1 to OKC, second > revision of > an "Amendment to Affidavit of Ownership" > (don't forget to notarize....) > 2 1/2 hour meeting with the local MIDO, > voicemails back and forth...... > > NX18235 is done, let's get on with the > inspection!!!!!! > Should have been flying last September. > Still planning to fly to Brodhead this year. > Small picture attached. > > Greg Cardinal > Minneapolis > > ----- Original Message ----- > From: "Oscar Zuniga" <taildrags(at)hotmail.com> > Subject: Pietenpol-List: project updates > > > > > So... how about those who are building, > > posting a word or two on their latest > > progress? Pull away from the Super Bowl > > hype and let the rest of us know how your > > Aircampers are coming along. > > > > > -- Rick Holland ________________________________________________________________________________
From: VAHOWDY(at)aol.com
Date: Feb 05, 2005
Subject: leading edge
I read that someone was glueing the leading edge ply from spar to spar around the leading edge. This is what i know as a "D" tube, built right, very strong and rigid. You could not rig a wing like this. There would be lots of stress on the ply skin. And the but joints would have to part. Howdy ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: project updates
Date: Feb 05, 2005
Credit for the prop goes to Dale. Everything he touches looks beautiful. And there is less than $50.00 invested in it, INCLUDING the prop duplicating machine. Greg ----- Original Message ----- From: "Rick Holland" <at7000ft(at)gmail.com> Subject: Re: Pietenpol-List: project updates > Holland > > Wow, beautiful propellor Greg, did you make > it yourself? > ________________________________________________________________________________
Date: Feb 05, 2005
From: Mike Luther <luther(at)gci.net>
Subject: project update
Picture of my Piet up on an Aero Lift at the Fed Ex Trade show last May. I am currently epoxy priming all of the metal pieces and getting ready to cover. Mike Luther NX1953M Anchorage Alaska ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: started some covering
Date: Feb 05, 2005
today was such a beautiful day. blue sky, 75, slight breeze. All the rich dudes out at Falcon Field were flying thier T-6's, T-28's and Stearmans. I figured why should they have all the fun. I decided to get out of my "N74DV misery pit" and do something. Cleaned out the shop and tried my hand at covering the vertical stab. I can see this is going to be a bit of a learning curve, but it seems like I'll catch the hang of it. Vertical stab is covered but still needs to be stitched and tapes applied. I think I've conjured up a small burst of motivation so I need to ride the wave and go with it. Tomorrow I cover the horiz. stab. ohhh a question..... should I be covering the vert and horiz stabs with one piece or 2 pieces (one on each side) ? I started out doing it as one piece but screwed up so now the vert stab is in 2 pieces.... is this a no-no? DJ Vegh N74DV back in progress (for the time being) Mesa, AZ www.imagedv.com/aircamper ________________________________________________________________________________
Date: Feb 05, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: Re: started some covering
<001301c50b47$85d41720$edf61e41@ATO> DJ Good for you. I covered in two pieces, one each side. As far as I know rib stitching on the horizontals and vertical are optional at the speed of the Piet, check with the manufacturers instructions. > >today was such a beautiful day. blue sky, 75=B0, slight breeze. All the >rich dudes out at Falcon Field were flying thier T-6's, T-28's and >Stearmans. I figured why should they have all the fun. I decided to get >out of my "N74DV misery pit" and do something. Cleaned out the shop and >tried my hand at covering the vertical stab. > >I can see this is going to be a bit of a learning curve, but it seems like >I'll catch the hang of it. Vertical stab is covered but still needs to be >stitched and tapes applied. > >I think I've conjured up a small burst of motivation so I need to ride the >wave and go with it. Tomorrow I cover the horiz. stab. > >ohhh a question..... should I be covering the vert and horiz stabs with >one piece or 2 pieces (one on each side) ? I started out doing it as one >piece but screwed up so now the vert stab is in 2 pieces.... is this a no-no? > >DJ Vegh >N74DV back in progress (for the time being) >Mesa, AZ >www.imagedv.com/aircamper > > > > ________________________________________________________________________________
From: "gbowen(at)ptialaska.net" <gbowen(at)ptialaska.net>
Subject: project update
Date: Feb 06, 2005
Mike, Finally got all of N-1033B recovered in Stits system after welding rebuild of wreck damage, looks great awaiting paint job and assembly. The guy who built this all metal quasi-Piete did a heck of a good job accounting for making potentially useful the payload available from the Aeronca wings (1300 lbs). He moved CG back 10" by extending the longerons to 168" and leaning the cabanes backward. CG 12"-20" of chord loaded envelope currently fall directly over the front seat passengers belt buckle. With O-235 we're currently welding up new motor mount, and hope to finish welding of new wing lift struts this week. Plane wreck back in 1996 had been due to nut coming off of one of the pistons on an C-85, knocking off the no. 4 cyc inflight, corn field landing. Maybe in a couple years,(after global warming makes AK as hot as FL, where it's 70F and sunny for superbowl sunday) I'll bring it back to Homer and see if it'll haul tundra tires and 1/4 of a moose. Gordon Bowen Original Message: ----------------- From: Mike Luther luther(at)gci.net Date: Sat, 05 Feb 2005 12:44:05 -0900 Subject: Pietenpol-List: project update Picture of my Piet up on an Aero Lift at the Fed Ex Trade show last May. I am currently epoxy priming all of the metal pieces and getting ready to cover. Mike Luther NX1953M Anchorage Alaska ________________________________________________________________________________
From: "Bernard Lefebvre" <napo(at)sympatico.ca>
Subject: Re: project update
Date: Feb 06, 2005
Mike, what kind of wheels do you have on the landing gear of your piet? Bernie P. Lefebvre Vald'Or, Quebec ----- Original Message ----- From: "Mike Luther" <luther(at)gci.net> Subject: Pietenpol-List: project update > Picture of my Piet up on an Aero Lift at the Fed Ex Trade show last May. > > I am currently epoxy priming all of the metal pieces and getting ready > to cover. > > Mike Luther > NX1953M > Anchorage Alaska > > ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
<5.1.0.14.0.20050205195137.0272a8d0(at)pop.telus.net>
Subject: Re: started some covering
Date: Feb 06, 2005
yeah... rib stitching is really not needed on the tail of the Piet, but I figure I'm gonna need to do it anyway on the wings so I may as well try it out. Plus I kinda like the look of the stitches and tapes. I'll pull out the Poly-Fiber video later today and will attempt to stitch this evening. DJ ----- Original Message ----- From: Les Schubert To: pietenpol-list(at)matronics.com Sent: Saturday, February 05, 2005 7:55 PM Subject: Re: Pietenpol-List: started some covering DJ Good for you. I covered in two pieces, one each side. As far as I know rib stitching on the horizontals and vertical are optional at the speed of the Piet, check with the manufacturers instructions. today was such a beautiful day. blue sky, 75=B0, slight breeze. All the rich dudes out at Falcon Field were flying thier T-6's, T-28's and Stearmans. I figured why should they have all the fun. I decided to get out of my "N74DV misery pit" and do something. Cleaned out the shop and tried my hand at covering the vertical stab. I can see this is going to be a bit of a learning curve, but it seems like I'll catch the hang of it. Vertical stab is covered but still needs to be stitched and tapes applied. I think I've conjured up a small burst of motivation so I need to ride the wave and go with it. Tomorrow I cover the horiz. stab. ohhh a question..... should I be covering the vert and horiz stabs with one piece or 2 pieces (one on each side) ? I started out doing it as one piece but screwed up so now the vert stab is in 2 pieces.... is this a no-no? DJ Vegh N74DV back in progress (for the time being) Mesa, AZ www.imagedv.com/aircamper ; - The Pietenpol-List Email Forum - http://www.matronics.com/subscription http://www.matronics.com/FAQ/Pietenpol-List.htm http://www.matronics.com/search http://www.matronics.com/browse/pietenpol-list http://www.matronics.com/digest/pietenpol-list http://www.matronics.com/archives http://www.matronics.com/photoshare http://www.matronics.com/pietenpol-list http://www.matronics.com/emaillists ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: started some covering
Date: Feb 06, 2005
Hi DJ, I did mine with two pieces each. I also found it useful to use the bias tapes when taping around the cureve on the top of the vertical stab. Jack -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of DJ Vegh Subject: Pietenpol-List: started some covering today was such a beautiful day. blue sky, 75, slight breeze. All the rich dudes out at Falcon Field were flying thier T-6's, T-28's and Stearmans. I figured why should they have all the fun. I decided to get out of my "N74DV misery pit" and do something. Cleaned out the shop and tried my hand at covering the vertical stab. I can see this is going to be a bit of a learning curve, but it seems like I'll catch the hang of it. Vertical stab is covered but still needs to be stitched and tapes applied. I think I've conjured up a small burst of motivation so I need to ride the wave and go with it. Tomorrow I cover the horiz. stab. ohhh a question..... should I be covering the vert and horiz stabs with one piece or 2 pieces (one on each side) ? I started out doing it as one piece but screwed up so now the vert stab is in 2 pieces.... is this a no-no? DJ Vegh N74DV back in progress (for the time being) Mesa, AZ www.imagedv.com/aircamper ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: Project Update
Date: Feb 06, 2005
Spruce is what I used, Fred. The spruce struts were the only part of the undercarriage that wasn't damaged during my recent forced landing. Mine are laminated of 1/4" thick pieces of spruce, bonded with resorcinol glue. One advantage of the laminations (in addition to greatly increased strength and resistance to splitting) is the laminations give you a handy guide to use when sanding down the airfoil shape on the struts. Jack Phillips Finishing the repairs to the right aileron today -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of TBYH(at)aol.com Subject: Pietenpol-List: Project Update I started building the fuselage in early November and have it all together including turtledeck and am finishing up work on seats. Floor is on, of course. I haven't put the plywood skins on front sides of fuselage yet as I followed somebody else's example of leaving it off until the seats and controls are all figured out and installed -- makes for easier access. Control stick assembly is next along with landing gear. Hope to cut out steel fitings this week and have it on gear before long. Will post some pics one of these days... Meanwhile it is supposed to be 54 degrees today here in the American Siberia (Wis.) and so I'm thinking about that Model A engine out in the garage. Needs to be totally rebuilt for aircraft use and warm weather makes it easy to mess around in the garage... By the way, the plans call for spruce for landing gear legs/struts (straight axle) -- is this what most use? Regards, Fred B. ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 06, 2005
Subject: Re: started some covering
I wonder where the rumor started that the tail of the Pietenpol does not need rib stitching. I believe it started 6 or 7 years ago. The empenage DOES need to be rib stitched. It is in the prop wash, and according to any manual, the spacing is even closer together, where stitches are in the prop wash. The tail takes quite a beating from the spirialing slipstream. We need to put a halt to this dangerous rumor. Chuck Gantzer NX770CG ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 06, 2005
Subject: Re: started some covering
Ditto Corky ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: started some covering - stitching
Date: Feb 06, 2005
no worries Chuck... I'm stitching. In fact I just finished stitching the vertical stab. I played my Polyfiber DVD, pausing and rewinding and playing as the knot was shown. After the 3rd time of watching the knot being tied I had it. I managed to do the remaining knots on my tail by memory. It's so funny how every one says you will easily remember how to do the knot once you actually do it. I thought for sure I was going to have a hard time with it, but it's true. It's a really easy knot to remember and complete. wooohooo! I just laid my tapes over the knots/ribs and am waiting for it to dry then I'll do the spanwise tapes.... and then the vertical is done. wow! this is a really big kick for my lack of motivation latley. I've got a good boost and it should maintain long enough for me to get the entire set of tail feathers covered and complete up to silver. DJ Vegh N74DV (with a covered vertical tail... yeehaw) Mesa, AZ www.imagedv.com/aircamper ________________________________________________________________________________
From: "Matt Lansford" <lansford(at)rgv.rr.com>
Subject: Der Faker Fokker is for sale!
Date: Feb 06, 2005
Check it out! http://www.texasairmuseum.com/pietenpol/index.htm Matt ________________________________________________________________________________
Date: Feb 06, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: Re: started some covering
<001301c50b47$85d41720$edf61e41@ATO> <5.1.0.14.0.20050205195137.0272a8d0(at)pop.telus.net> I found that when it came to rib stitching the wings it went really quickly with a good helper/ assistant/ partner. I was fortunate in that I was able to recruit my wife . We set the wing up on edge with one of us on each side. Towards the end we were doing a rib in 15 minutes and we were still speaking to each other. Now the first rib took a lot longer (about an hour). I used the poly fiber system too. Les >yeah... rib stitching is really not needed on the tail of the Piet, but I >figure I'm gonna need to do it anyway on the wings so I may as well try it >out. Plus I kinda like the look of the stitches and tapes. > >I'll pull out the Poly-Fiber video later today and will attempt to stitch >this evening. > >DJ > >----- Original Message ----- >From: <mailto:leskarin(at)telus.net>Les Schubert >To: pietenpol-list(at)matronics.com >Sent: Saturday, February 05, 2005 7:55 PM >Subject: Re: Pietenpol-List: started some covering > >DJ >Good for you. I covered in two pieces, one each side. As far as I know rib >stitching on the horizontals and vertical are optional at the speed of the >Piet, check with the manufacturers instructions. > > >><djv(at)imagedv.com> >> >>today was such a beautiful day. blue sky, 75=B0, slight breeze. All the >>rich dudes out at Falcon Field were flying thier T-6's, T-28's and >>Stearmans. I figured why should they have all the fun. I decided to >>get out of my "N74DV misery pit" and do something. Cleaned out the shop >>and tried my hand at covering the vertical stab. >> >>I can see this is going to be a bit of a learning curve, but it seems >>like I'll catch the hang of it. Vertical stab is covered but still needs >>to be stitched and tapes applied. >> >>I think I've conjured up a small burst of motivation so I need to ride >>the wave and go with it. Tomorrow I cover the horiz. stab. >> >>ohhh a question..... should I be covering the vert and horiz stabs with >>one piece or 2 pieces (one on each side) ? I started out doing it as one >>piece but screwed up so now the vert stab is in 2 pieces.... is this a no-no? >> >>DJ Vegh >>N74DV back in progress (for the time being) >>Mesa, AZ >>www.imagedv.com/aircamper >> >> >> >> >> >> >> >> >>; - The Pietenpol-List Email Forum - >> >>http://www.matronics.com/subscription >>http://www.matronics.com/FAQ/Pietenpol-List.htm >>http://www.matronics.com/search >>http://www.matronics.com/browse/pietenpol-list >>http://www.matronics.com/digest/pietenpol-list >>http://www.matronics.com/archives >>http://www.matronics.com/photoshare >>http://www.matronics.com/pietenpol-list >>http://www.matronics.com/emaillists> ________________________________________________________________________________
Date: Feb 06, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: Re: started some covering
Save this in a secure place Chuck. That will save you having to do a new one a couple of years from now. It seems that we have gone through this before a few times over the years. Is it the knotting that's bothering folks? here's a little jig that can give you practice before the real thing; Clif ----- Original Message ----- From: <Rcaprd(at)aol.com> Subject: Re: Pietenpol-List: started some covering > > I wonder where the rumor started that the tail of the Pietenpol does not need > rib stitching. I believe it started 6 or 7 years ago. The empenage DOES > need to be rib stitched. It is in the prop wash, and according to any manual, > the spacing is even closer together, where stitches are in the prop wash. The > tail takes quite a beating from the spirialing slipstream. We need to put a > halt to this dangerous rumor. > > Chuck Gantzer > NX770CG > > ________________________________________________________________________________
Subject: started some covering
Date: Feb 07, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
When I covered my wings, I did the rib-stitching by myself, with the wing laying flat on two sawhorses. Did the left wing in 12 hours of solid work, with breaks just for eating and nature calls. Next day I could hardly move, from all the ducking under the wing and maneuvering the needle. When it came time to do the right wing, I spaced the work out over a week and found it much more comfortable. It would have been great to have a helper and stand the wing up vertically. Jack -----Original Message----- I found that when it came to rib stitching the wings it went really quickly with a good helper/ assistant/ partner. I was fortunate in that I was able to recruit my wife . We set the wing up on edge with one of us on each side. Towards the end we were doing a rib in 15 minutes and we were still speaking to each other. Now the first rib took a lot longer (about an hour). I used the poly fiber system too. Les ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 07, 2005
Subject: Re: started some covering
The lack of tail ribstitching should not be classified as "a dangerous rumor", as Bernard Pietenpol never stitched the tail surfaces on any of his airplanes, and I never stitched any of them on my Pietenpol airplanes either. If the fabric is stuck properly to the ribs, this is more than sufficient. Forrest Lovley Jordan MN ________________________________________________________________________________
Subject: started some covering
Date: Feb 07, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
The operative word in this statement is "IF". The question here is "why not rib-stitch the tail surfaces?" I can't believe anyone who would go to all the trouble to build their own airplane would then try to eliminate a couple hours extra work to avoid rib stitching the tail. If this corner is cut, it makes you wonder what other corners the builder would cut, possibly compromising safety. It is obviously safer to stitch it. And it is good practice before going on to stitching the wings. Jack Phillips -----Original Message----- The lack of tail ribstitching should not be classified as "a dangerous rumor", as Bernard Pietenpol never stitched the tail surfaces on any of his airplanes, and I never stitched any of them on my Pietenpol airplanes either. If the fabric is stuck properly to the ribs, this is more than sufficient. Forrest Lovley Jordan MN ________________________________________________________________________________
From: "Douwe Blumberg" <douweblumberg(at)earthlink.net>
Subject: building progress on NX799DB
Date: Feb 07, 2005
Hey guys, Somebody asked for updates, here's mine. Got my Model A back from my rebuilder and decided to mount it on a test stand so I can work all the kinks out with easy access. Got my prop and just have to plumb everything and start her up!! Built a "scooped out" rear seat out of Eglass so it comforms to my bottom, and drops me down about two inches into the cockpit. Was careful to leave clearence for elevator cables. Built a curved front seat out of carbon fiber just to see, and it is much more comfortable, in case I ever fly anybody. We're covered, have to rib stitch and tape the whole thing and finish. Do the sheet metal and all the hundreds of little things. Hoped to have her at Brodhead, but not this year. Douwe ________________________________________________________________________________
From: N321TX(at)wmconnect.com
Date: Feb 07, 2005
Subject: UV blocking, Rustoleum Paint on fabric
I'm trying to find some info on the ability of Rustoleum oil based paint in regard to it's ability to protect fabric from UV damage. What level of protection does Rustoleum provide in UV absorption? (I can't find any info on this subject) and out here in the Southwest, we have very strong and harsh light (ask DJ...) I only have experience in doping a silver coat of butyrate (with silver added) over nitrate, and then using a focused Mag flashlight to check light penetration. Thanks, S.B. ________________________________________________________________________________
Date: Feb 07, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: started some covering
d.com> Jack And while we are at it lets put extra nails and screws in all the joints because you know maybe the glue won't hold and I am sure there are plenty of other places we can overkill too. If Bernie Pietenpol, and the covering manufacturer, and books available on the subject provide guidelines why not listen to them. Sure if you have nothing better to do with your time go ahead. And if you think about it, what is the purpose of the stitching. It is to keep the fabric firmly in place where you can get a low pressure area on the outside (or high pressure on the inside). So you need it on the top of the wing and on the bottom because of Bernie's curved up area. Anyway my plane is a single place so the only neck I am risking is mine. Les > > >The operative word in this statement is "IF". The question here is "why >not rib-stitch the tail surfaces?" I can't believe anyone who would go >to all the trouble to build their own airplane would then try to >eliminate a couple hours extra work to avoid rib stitching the tail. If >this corner is cut, it makes you wonder what other corners the builder >would cut, possibly compromising safety. It is obviously safer to >stitch it. And it is good practice before going on to stitching the >wings. > >Jack Phillips > >-----Original Message----- > >The lack of tail ribstitching should not be classified as "a dangerous >rumor", as Bernard Pietenpol never stitched the tail surfaces on any of >his >airplanes, and I never stitched any of them on my Pietenpol airplanes >either. If the >fabric is stuck properly to the ribs, this is more than sufficient. >Forrest Lovley >Jordan MN > > ________________________________________________________________________________
From: "bike.mike" <bike.mike(at)verizon.net>
Subject: Re: started some covering
Date: Feb 07, 2005
Under the "If Bernie didn't do it, it's overkill" philosophy, I guess you don't use seatbelts either. ----- Original Message ----- From: Les Schubert To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 8:42 AM Subject: RE: Pietenpol-List: started some covering ... I am sure there are plenty of other places we can overkill too. If Bernie Pietenpol, and the covering manufacturer, and books available on the subject provide guidelines why not listen to them. Sure if you have nothing better to do with your time go ahead. ________________________________________________________________________________
From: "gbowen(at)ptialaska.net" <gbowen(at)ptialaska.net>
Subject: UV blocking, Rustoleum Paint on fabric
Date: Feb 07, 2005
Don't know about Rustoleum for fabric, but I just today bought the Dupont automotive paint needed to do the entire Piete N-1033B. Fabric is in Stits thru the silver coat, I can highly recommend this over normal dope. The Polybrush two coats filled the fabric, the Polyspray is already cut and filled with proper amount of al to silver it up and protect from UV. You just open the cans and use as is, after stirring. More expensive than dope but based on my experience, worth every penny. Bought a HVLP top filling spry gun from HD for $80, at 40 psi, no runs no drips and no errors. Took approx 2 gallons of polybrush, and 3 gallons of polyspry to do entire plane. Bought 1 gal. Dupont acrylic/polyurethane plus 1 qrt of the plasticizer needed (the stuff the pro painters add to automotive paints so they can be painted on plastic flexible parts like car bumpers, solvent reducer required to spry. The entire auto paint bill was $180. May need additional $50 in auto paint to do nifty trim. A little paint goes a long way if you've properly filled the fabric with Stits. Good luck. Gordon Bowen Original Message: ----------------- From: N321TX(at)wmconnect.com Date: Mon, 7 Feb 2005 11:06:57 EST Subject: Pietenpol-List: UV blocking, Rustoleum Paint on fabric I'm trying to find some info on the ability of Rustoleum oil based paint in regard to it's ability to protect fabric from UV damage. What level of protection does Rustoleum provide in UV absorption? (I can't find any info on this subject) and out here in the Southwest, we have very strong and harsh light (ask DJ...) I only have experience in doping a silver coat of butyrate (with silver added) over nitrate, and then using a focused Mag flashlight to check light penetration. Thanks, S.B. ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 07, 2005
Subject: Re: started some covering
Bernard Pietenpol DID use seat belts...I still have the original one I took out of Pietenpol Scout N-12942. Bernard Pietenpol DID NOT stitch the fabric on the tail surfaces or the ailerons...it wasn't needed if the fabric was stuck to the ribs of the tail surfaces properly. I still have the original fabric from the rudders of N-12937 and N-12942. The last airplane he built, N-899H, also still has its original fabric...with no stitching of the tail surfaces or ailerons. Forrest Lovley Jordan MN ________________________________________________________________________________
Date: Feb 07, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: Re: started some covering
I think to not stitch the tail surfaces is quite foolish, even if Bernie or others didn't. When you look back over your shoulders, the propwash buffets those surfaces and brace cables pretty good----I know the fabric glues are good but I chose not to glue the fabric to any ribs so that the heat taughtening process could be equal and complete before rib stitiching. I'm sure there are lots of things we would short-cut in building and still live many years to talk about it, but..... Mike C. 6 years and 300 hours ________________________________________________________________________________
From: "hjarrett" <hjarrett(at)hroads.net>
Subject: Re: started some covering
Date: Feb 07, 2005
Guys, Rib stitching can be REALLY hard on the back, even when you put the wing vertical. There IS a trick that makes it MUCH faster and easier. First lay out where all the holes are going to be on each side of each rib by punching a hole with the needle (ALL the holes on both sides of the wing). You can get them really straight by snapping a line and they look REALLY professional that way. Next you get one needle for EACH RIB. Sit on a rolling chair and look through one hole to place the needle through the opposite side hole one rib after another. All you do is roll down the wing till you have the needles all through to the other side. Roll around to the other side and pull the needle through each one and pass it back the same way on the other side of the rib. Roll around the first side, tie the knot and pass the needles through for the next stitch. By repeating the needle motions over and over you save a TON of time walking around and your back stays comfortable in the chair. When you have done a few rows of stitches it is time to hoist the wing higher so the stitches are at eye level again (I hung my wing from pulleys from the hangar roof joist and moving it lets you stretch ever 10 minutes or so). Using this method (if I remembered all the steps) you will save DAYS and end up making you much nicer to your dog and wife when you get home. With a moderately bright light (a couple or three 40 watt bulbs spaced across each side) it is easy to pass the needle through and you don't need help from a second person. The cost of the extra needles is well worth it and I'm sure we could pass them on to the next guy to recover some cost if you are a Scott like me. Hank J ----- Original Message ----- From: Phillips, Jack To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 7:19 AM Subject: RE: Pietenpol-List: started some covering When I covered my wings, I did the rib-stitching by myself, with the wing laying flat on two sawhorses. Did the left wing in 12 hours of solid work, with breaks just for eating and nature calls. Next day I could hardly move, from all the ducking under the wing and maneuvering the needle. When it came time to do the right wing, I spaced the work out over a week and found it much more comfortable. It would have been great to have a helper and stand the wing up vertically. Jack -----Original Message----- I found that when it came to rib stitching the wings it went really quickly with a good helper/ assistant/ partner. I was fortunate in that I was able to recruit my wife . We set the wing up on edge with one of us on each side. Towards the end we were doing a rib in 15 minutes and we were still speaking to each other. Now the first rib took a lot longer (about an hour). I used the poly fiber system too. Les ________________________________________________________________________________
From: "Carl Vought" <carbarvo(at)knology.net>
Subject: Re: started some covering
Date: Feb 07, 2005
I did something very similar. The wing was stood on its nose in a little rack made for the purpose (padded, same shape as the L/E). Next, I made 15 needles out of welding rod, punched all the holes. I ran all the needles through the holes on each rib and used a "starting knot" at each site (this is approved by Stitts). As each rib was finished, I moved on to the next one. I stitched the tail feathers simply because they are stitched on the J-3.....Carl Vought ----- Original Message ----- From: hjarrett To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 5:22 PM Subject: Re: Pietenpol-List: started some covering Guys, Rib stitching can be REALLY hard on the back, even when you put the wing vertical. There IS a trick that makes it MUCH faster and easier. First lay out where all the holes are going to be on each side of each rib by punching a hole with the needle (ALL the holes on both sides of the wing). You can get them really straight by snapping a line and they look REALLY professional that way. Next you get one needle for EACH RIB. Sit on a rolling chair and look through one hole to place the needle through the opposite side hole one rib after another. All you do is roll down the wing till you have the needles all through to the other side. Roll around to the other side and pull the needle through each one and pass it back the same way on the other side of the rib. Roll around the first side, tie the knot and pass the needles through for the next stitch. By repeating the needle motions over and over you save a TON of time walking around and your back stays comfortable in the chair. When you have done a few rows of stitches it is time to hoist the wing higher so the stitches are at eye level again (I hung my wing from pulleys from the hangar roof joist and moving it lets you stretch ever 10 minutes or so). Using this method (if I remembered all the steps) you will save DAYS and end up making you much nicer to your dog and wife when you get home. With a moderately bright light (a couple or three 40 watt bulbs spaced across each side) it is easy to pass the needle through and you don't need help from a second person. The cost of the extra needles is well worth it and I'm sure we could pass them on to the next guy to recover some cost if you are a Scott like me. Hank J ----- Original Message ----- From: Phillips, Jack To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 7:19 AM Subject: RE: Pietenpol-List: started some covering When I covered my wings, I did the rib-stitching by myself, with the wing laying flat on two sawhorses. Did the left wing in 12 hours of solid work, with breaks just for eating and nature calls. Next day I could hardly move, from all the ducking under the wing and maneuvering the needle. When it came time to do the right wing, I spaced the work out over a week and found it much more comfortable. It would have been great to have a helper and stand the wing up vertically. Jack -----Original Message----- I found that when it came to rib stitching the wings it went really quickly with a good helper/ assistant/ partner. I was fortunate in that I was able to recruit my wife . We set the wing up on edge with one of us on each side. Towards the end we were doing a rib in 15 minutes and we were still speaking to each other. Now the first rib took a lot longer (about an hour). I used the poly fiber system too. Les ________________________________________________________________________________
Date: Feb 07, 2005
From: Galen Hutcheson <wacopitts(at)yahoo.com>
Subject: Re: started some covering
I agree with Mike. All rag and tube airplanes I've owned had the tail feathers rib stitched. I, too, intend to heat shrink the fabric before I rib stitch and not to glue the fabric to the ribs. It will also make it easier when you have to re-cover the plane. The tail surfaces get a lot more beating than you would think. However, I'm sure there are many examples of planes out there flying with glued-only fabric on the tail feathers and are flying quite nicely. Doc --- Michael D Cuy wrote: > > > I think to not stitch the tail surfaces is quite > foolish > > > > > > Contributions > any other > Forums. > >
http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Pietenpol-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > __________________________________ http://mobile.yahoo.com/maildemo ________________________________________________________________________________
Date: Feb 07, 2005
From: Les Schubert <leskarin(at)telus.net>
Subject: Re: started some covering
Forrest Can you provide us with some idea of how/where Bernie attached the belts. This just a curiosity item for me, my plane is finished and I am happy with my attachments. Les > >Bernard Pietenpol DID use seat belts...I still have the original one I took >out of Pietenpol Scout N-12942. Bernard Pietenpol DID NOT stitch the >fabric on >the tail surfaces or the ailerons...it wasn't needed if the fabric was stuck >to the ribs of the tail surfaces properly. I still have the original fabric >from the rudders of N-12937 and N-12942. The last airplane he built, >N-899H, >also still has its original fabric...with no stitching of the tail >surfaces or >ailerons. >Forrest Lovley >Jordan MN > > ________________________________________________________________________________
From: bpjardine(at)comcast.net
Subject: Spruce or Fir?
Date: Feb 08, 2005
I had a question regarding Spruce or Fir for my Piet? From what I understand Spruce has the best strength to weight ratio, but it also has its price tag and shipping costs from Spruce Aircraft. Fir weighs a little more, but does not cost as much and I can get aircraft grade Fir here were I live, within an hours drive. Have many builders used Fir, and if so how much extra weight did it add to the airframe? I guess the question is $$ vs. pounds. Thanks. I had a question regarding Spruce or Fir for my Piet? From what I understand Spruce has the beststrength to weight ratio, but it also has its price tag and shipping costs from Spruce Aircraft. Fir weighs a little more, but does not cost as much and I can get aircraft grade Fir here were I live, within an hours drive. Have many builders used Fir, and if so how much extra weight did it add to the airframe? I guess the question is $$ vs. pounds. Thanks. ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 07, 2005
Subject: Re: started some covering
In a message dated 2/7/05 1:46:26 PM Central Standard Time, FTLovley(at)aol.com writes: << Bernard Pietenpol DID NOT stitch the fabric on the tail surfaces or the ailerons...it wasn't needed if the fabric was stuck to the ribs of the tail surfaces properly. >> I hadn't realized this. So, this is the source. However, I would still highly recomend stitching everything. It's not much work, and very good insurance. Chuck Gantzer ________________________________________________________________________________
From: "Bert Conoly" <bconoly(at)earthlink.net>
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 07, 2005
Well, I finally got to fly my plane today. I struggled since 1995. I wrestled with the FAA (and they turned out to be great, by the way) - I've wrestled with the wind and cold weather for over a month. I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! - to break ground in a plane you built from sticks, plywood, fabric and pieces of metal. You and your family lived every single up and down for over 9 years. You worked almost every spare hour you could give up. You spent every single surplus dollar you had. You answered and explained and described and defended and discussed and cussed and dreamed and did without and prayed that that sucker would work - someday. Over and over and over and over and over again. And it did. It did! How TRULY amazing. You guys that are still building.... DO NOT QUIT! I promise you - it's a life altering event. I'll post some pictures in the next few days..... Now. Get back to the shop and get TO WORK!!!! bert in Florida! ________________________________________________________________________________
From: "Mike Green" <mmml(at)bigpond.com>
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 08, 2005
Congratulations Bert, I can see your grin from here!! :) Mike Green Romsey AUSTRALIA ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: HVLP reccomendations
Date: Feb 07, 2005
Since Poly-Spray and color coats are in my future I am trying to figure out what type of equipment to buy for spraying. My dad want's me to buy an $800 Accuspray HVLP unit but I've heard some of the locals out here at the field say that a cheap Home Depot unit does just fine. I'd REALLY love to save the money I'd spend on an Accuspray and use that towards a transponder. Would a cheap HVLP unit get the job done? I'm not looking for glass smooth paint but I do want it to look somewhat good. DJ ________________________________________________________________________________
Date: Feb 07, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: Re: Spruce or Fir?
<020820050314.20670.42082E8E000BEA26000050BE22070009530A02070B9D0E069F0D(at)comcast.net> Go to the chart at the bottom of this page and compare properties; http://clifdawson.ca/Tools_and_Tips.html Then to the Matronic search at the bottom of every email and punch in fir and spruce. This will keep you busy for a long time. :-) Clif ----- Original Message ----- From: bpjardine(at)comcast.net To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 7:14 PM Subject: Pietenpol-List: Spruce or Fir? I had a question regarding Spruce or Fir for my Piet? From what I understand Spruce has the best strength to weight ratio, but it also has its price tag and shipping costs from Spruce Aircraft. Fir weighs a little more, but does not cost as much and I can get aircraft grade Fir here were I live, within an hours drive. Have many builders used Fir, and if so how much extra weight did it add to the airframe? I guess the question is $$ vs. pounds. Thanks. ________________________________________________________________________________
Date: Feb 07, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: Re: Der Faker Fokker is for sale!
<004001c50d63$8ea182c0$284fd618@knology.net> And then there's Rotec...... http://www.rotecradialengines.com/ Clif > > Do you think you could get interested in a kit engine??? There is a kit of > castings for a 7-cylinder and a 5-cylinder available under the name of HCI, > which was designed by Jack Hereford of New Haven, MO. He advertises in > "machinist's Workshop" magazine.The cylinders and pistons are VW. There's at > least one at Brodhead..maybe more. You'd have to talk to Jack Hereford about > kit contents and cost.....Carl Vought----- Original Message ----- > From: "Steve Ruse" <steve(at)wotelectronics.com> > To: > Sent: Monday, February 07, 2005 12:57 AM > Subject: RE: Pietenpol-List: Der Faker Fokker is for sale! > > ________________________________________________________________________________
From: Isaiahmccole(at)aol.com
Date: Feb 08, 2005
Subject: don't send me this shit
SAVE_MONEY In a message dated 2/7/2005 9:32:34 PM Pacific Standard Time, djv(at)imagedv.com writes: Since Poly-Spray and color coats are in my future I am trying to figure out what type of equipment to buy for spraying. My dad want's me to buy an $800 Accuspray HVLP unit but I've heard some of the locals out here at the field say that a cheap Home Depot unit does just fine. I'd REALLY love to save the money I'd spend on an Accuspray and use that towards a transponder. Would a cheap HVLP unit get the job done? I'm not looking for glass smooth paint but I do want it to look somewhat good. DJ ________________________________________________________________________________
Date: Feb 07, 2005
From: Galen Hutcheson <wacopitts(at)yahoo.com>
Subject: Re: Spruce or Fir?
I bought my spruce from the local lumber yard. Every square inch is not A/C grade so you have to cut it up to seperate out the good stuff. There is as lot of waste, but you still save well over half the cost of ordering ACS&S stuff. You need a table saw and a good blade. I bought 2"x6" of different lengths. Buy the vertical grain or what is called "quarter sawn" pieces. Doc --- bpjardine(at)comcast.net wrote: > I had a question regarding Spruce or Fir for my > Piet? From what I understand Spruce has the best > strength to weight ratio, but it also has its price > tag and shipping costs from Spruce Aircraft. Fir > weighs a little more, but does not cost as much and > I can get aircraft grade Fir here were I live, > within an hours drive. Have many builders used Fir, > and if so how much extra weight did it add to the > airframe? I guess the question is $$ vs. pounds. Thanks. __________________________________ http://my.yahoo.com ________________________________________________________________________________
From: "Matt Lansford" <lansford(at)rgv.rr.com>
<00c001c50da5$928f7fd0$d2705118@dawsonaviation>
Subject: Re: Der Faker Fokker is for sale!
Date: Feb 08, 2005
Anybody know how much those are? Matt ----- Original Message ----- From: "Clif Dawson" <CDAWSON5854(at)shaw.ca> Subject: Re: Pietenpol-List: Der Faker Fokker is for sale! > > And then there's Rotec...... > > http://www.rotecradialengines.com/ > > Clif > ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 08, 2005
WAY TO GO, BERT!!! There's no feeling quite like it, is there? Jack Phillips -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of Bert Conoly Subject: Pietenpol-List: Re:I FINALLY got to fly N327BC!!!! Well, I finally got to fly my plane today. I struggled since 1995. I wrestled with the FAA (and they turned out to be great, by the way) - I've wrestled with the wind and cold weather for over a month. I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! - to break ground in a plane you built from sticks, plywood, fabric and pieces of metal. You and your family lived every single up and down for over 9 years. You worked almost every spare hour you could give up. You spent every single surplus dollar you had. You answered and explained and described and defended and discussed and cussed and dreamed and did without and prayed that that sucker would work - someday. Over and over and over and over and over again. And it did. It did! How TRULY amazing. You guys that are still building.... DO NOT QUIT! I promise you - it's a life altering event. I'll post some pictures in the next few days..... Now. Get back to the shop and get TO WORK!!!! bert in Florida! ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: HVLP reccomendations
Date: Feb 08, 2005
I bought an axis HVLP system to spray the expensive Aerothane polyurethane paint. I wouldn't recommend it. By a cheap spray gun and use PolyTone, rather than Aerothane. Repairs are much easier and the Aerothane is difficult to spray (at least with the HVLP setup) Jack -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of DJ Vegh Subject: Pietenpol-List: HVLP reccomendations Since Poly-Spray and color coats are in my future I am trying to figure out what type of equipment to buy for spraying. My dad want's me to buy an $800 Accuspray HVLP unit but I've heard some of the locals out here at the field say that a cheap Home Depot unit does just fine. I'd REALLY love to save the money I'd spend on an Accuspray and use that towards a transponder. Would a cheap HVLP unit get the job done? I'm not looking for glass smooth paint but I do want it to look somewhat good. DJ ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 08, 2005
Subject: Re: started some covering
Usually Bernard just screwed a steel loop into the seat frame...later he attached that steel loop to the seat frame and then a steel strap from the loop to the bottom longeron under the seat. Forrest Lovley ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 08, 2005
Subject: Re: started some covering
For the record...I'm not recommending that anyone stitch or not stitch their tail surfaces on their airplanes. I'm just correcting the statements made by people on this list concerning "rumors" about how Bernard really built his airplanes. Forrest Lovley Jordan MN ________________________________________________________________________________
Date: Feb 08, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: Re:I FINALLY got to fly N327BC!!!!
0E069F0D(at)comcast.net> Bert-- THE fun has JUST begun !!!! Way to go !!!! Mike C. ________________________________________________________________________________
Date: Feb 08, 2005
From: Steve Ruse <steve(at)wotelectronics.com>
Subject: Re: Der Faker Fokker is for sale!
<00c001c50da5$928f7fd0$d2705118@dawsonaviation> <001101c50db0$f1799750$eed1af18@hal> report For some reason I have $20k stuck in my head when I look at those. I can't tell you where I got it though. There are two or three companies making small radials that are usually at OshKosh, I've spoken to them before and I don't remember an exact price, but I know they weren't cheap. Isn't someone on this list working on a Rotec powered Aircamper? Is it you Clif? Steve Ruse Dallas, TX Quoting Matt Lansford : > > Anybody know how much those are? > > Matt > > ----- Original Message ----- > From: "Clif Dawson" <CDAWSON5854(at)shaw.ca> > To: > Sent: Tuesday, February 08, 2005 12:15 AM > Subject: Re: Pietenpol-List: Der Faker Fokker is for sale! > > > > > > And then there's Rotec...... > > > > http://www.rotecradialengines.com/ > > > > Clif > > > > ________________________________________________________________________________
Date: Feb 08, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Re:I FINALLY got to fly N327BC!!!!
Nice work Bert, please post a picture of your masterpiece. I am now logging off and heading for the workshop too. Rick Holland > > > > Well, I finally got to fly my plane today. I struggled since 1995. I > wrestled with the FAA (and they turned out to be great, by the way) - I've > wrestled with the wind and cold weather for over a month. > > I got to fly her twice this afternoon. No surprises. She flew hands off > (but how would i know, I was pretty busy hanging on!) > > I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - > AMAZING! - to break ground in a plane you built from sticks, plywood, fabric > and pieces of metal. You and your family lived every single up and down for > over 9 years. You worked almost every spare hour you could give up. You > spent every single surplus dollar you had. You answered and explained and > described and defended and discussed and cussed and dreamed and did without > and prayed that that sucker would work - someday. Over and over and over and > over and over again. > > And it did. It did! > > How TRULY amazing. > > You guys that are still building.... DO NOT QUIT! I promise you - it's a > life altering event. > I'll post some pictures in the next few days..... > > Now. Get back to the shop and get TO WORK!!!! > > bert in Florida! > -- Rick Holland ________________________________________________________________________________
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 08, 2005
From: "Hodgson, Mark O" <mhodgson(at)bu.edu>
Congratulations, Bert! If you can rack up 40 hours on it by April 12 you could fly it to Sun 'n Fun . . .just kidding! (although it would be great to see it) Mark Hodgson ________________________________________________________________________________
From: alexms1(at)comcast.net
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 08, 2005
Congratulations Bert. It is so good to read great reports. Alex Sloan -------------- Original message -------------- Well, I finally got to fly my plane today. I struggled since 1995. I wrestled with the FAA (and they turned out to be great, by the way) - I've wrestled with the wind and cold weather for over a month. I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! - to break ground in a plane you built from sticks, plywood, fabric and pieces of metal. You and your family lived every single up and down for over 9 years. You worked almost every spare hour you could give up. You spent every single surplus dollar you had. You answered and explained and described and defended and discussed and cussed and dreamed and did without and prayed that that sucker would work - someday. Over and over and over and over and over again. And it did. It did! How TRULY amazing. You guys that are still building.... DO NOT QUIT! I promise you - it's a life altering event. I'll post some pictures in the next few days..... Now. Get back to the shop and get TO WORK!!!! bert in Florida! Congratulations Bert. It is so good to read great reports. Alex Sloan
-------------- Original message --------------
Well, I finally got to fly my plane today. I struggled since 1995. I wrestled with the FAA (and they turned out to be great, by the way) -I've wrestled with the wind and cold weather for over a month. I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! -to break ground in a plane you built from sticks, plywood,fabric and pieces of metal. You and your family lived every single up and down for over 9 years. You worked almost every spare hour you could give up. You spent every single surplus dollar you had. You answered and explained and described and defended and discussed and cussed and dreamed and did without and prayed that that sucker would work - someday. Over and over and over and over and over again. And it did. It did! How TRULY amazing. You guys that are still building.... DO NOT QUIT! I promise you - it's a life altering event. I'll post some pictures in the next few days..... Now. Get back to the shop and get TO WORK!!!! bert in Florida! ________________________________________________________________________________
Subject: Corvair College in New England
Date: Feb 08, 2005
From: "Hodgson, Mark O" <mhodgson(at)bu.edu>
Hi Corvair people, I'm interested in getting a Corvair College going at the EAA 106 hangar in Lawrence, Mass. (about 45 car-minutes north of Boston) sometime in September or October. Anyone interested in attending should send me an e-mail--I'd like to have enough possible attendees to persuade William Wynne that it would be worth it; he's never done one in the Northeast and has some interest in the idea but needs convincing. We have the facility and an active EAA chapter, and it's a great place to visit even if you're not a Sox or Pats fan! Mark Hodgson mhodgson(at)bu.edu P.S. Please keep "Corvair College" in the subject header to avoid spamicide. ________________________________________________________________________________
Subject: started some covering
Date: Feb 08, 2005
From: "Steve Eldredge" <steve(at)byu.edu>
I hauled mine into the living room. Set it on two chairs and suspended it with bungee cords from the ceiling fan and went at it. Two days with the help of my wife. Made for a cool conversation piece. Stevee ________________________________ From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Carl Vought Subject: Re: Pietenpol-List: started some covering I did something very similar. The wing was stood on its nose in a little rack made for the purpose (padded, same shape as the L/E). Next, I made 15 needles out of welding rod, punched all the holes. I ran all the needles through the holes on each rib and used a "starting knot" at each site (this is approved by Stitts). As each rib was finished, I moved on to the next one. I stitched the tail feathers simply because they are stitched on the J-3.....Carl Vought ----- Original Message ----- From: hjarrett <mailto:hjarrett(at)hroads.net> To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 5:22 PM Subject: Re: Pietenpol-List: started some covering Guys, Rib stitching can be REALLY hard on the back, even when you put the wing vertical. There IS a trick that makes it MUCH faster and easier. First lay out where all the holes are going to be on each side of each rib by punching a hole with the needle (ALL the holes on both sides of the wing). You can get them really straight by snapping a line and they look REALLY professional that way. Next you get one needle for EACH RIB. Sit on a rolling chair and look through one hole to place the needle through the opposite side hole one rib after another. All you do is roll down the wing till you have the needles all through to the other side. Roll around to the other side and pull the needle through each one and pass it back the same way on the other side of the rib. Roll around the first side, tie the knot and pass the needles through for the next stitch. By repeating the needle motions over and over you save a TON of time walking around and your back stays comfortable in the chair. When you have done a few rows of stitches it is time to hoist the wing higher so the stitches are at eye level again (I hung my wing from pulleys from the hangar roof joist and moving it lets you stretch ever 10 minutes or so). Using this method (if I remembered all the steps) you will save DAYS and end up making you much nicer to your dog and wife when you get home. With a moderately bright light (a couple or three 40 watt bulbs spaced across each side) it is easy to pass the needle through and you don't need help from a second person. The cost of the extra needles is well worth it and I'm sure we could pass them on to the next guy to recover some cost if you are a Scott like me. Hank J ----- Original Message ----- From: Phillips, Jack <mailto:jphillip(at)alarismed.com> To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 7:19 AM Subject: RE: Pietenpol-List: started some covering When I covered my wings, I did the rib-stitching by myself, with the wing laying flat on two sawhorses. Did the left wing in 12 hours of solid work, with breaks just for eating and nature calls. Next day I could hardly move, from all the ducking under the wing and maneuvering the needle. When it came time to do the right wing, I spaced the work out over a week and found it much more comfortable. It would have been great to have a helper and stand the wing up vertically. Jack -----Original Message----- I found that when it came to rib stitching the wings it went really quickly with a good helper/ assistant/ partner. I was fortunate in that I was able to recruit my wife . We set the wing up on edge with one of us on each side. Towards the end we were doing a rib in 15 minutes and we were still speaking to each other. Now the first rib took a lot longer (about an hour). I used the poly fiber system too. Les ________________________________________________________________________________
From: "gbowen(at)ptialaska.net" <gbowen(at)ptialaska.net>
Subject: HVLP reccomendations
Date: Feb 08, 2005
I bought an off the shelf HVLP for $80 at Home Depot, sprayed at 35 psi at the compressor and expect got 10-15 psi after 30' of hose and letdown in pressure that comes with pulling the trigger. The sprayer has a top gravity feed (which I love, compared to siphon), very easy clean up. Just finished putting on the automotive paint (duPont), with plasticizer Bulldog added to keep it flexible. Polyurethane/acrylic paint with curative. Piete took exactly one gallon of paint, 1 qt of reducer solvent, 1 pt. of isocyanante curative, 1 pt. of Bulldog additive. Total $180, and I still have 3/4 gal of reducer plus 1/2 qrt bulldog left over. The Stits polyspry went on with a run and dryed quickly. The HVLP has very little overspray, and lost material when you set the pressure at 10 psi at the gun as recommended, if you use too much pressure it will overspray like the siphon types. I cannot see buying a sprayer costing 10x more. Good luck Gordon Bowen N-1033B Quasi-Piete Original Message: ----------------- From: DJ Vegh djv(at)imagedv.com Date: Mon, 7 Feb 2005 22:31:06 -0700 Subject: Pietenpol-List: HVLP reccomendations Since Poly-Spray and color coats are in my future I am trying to figure out what type of equipment to buy for spraying. My dad want's me to buy an $800 Accuspray HVLP unit but I've heard some of the locals out here at the field say that a cheap Home Depot unit does just fine. I'd REALLY love to save the money I'd spend on an Accuspray and use that towards a transponder. Would a cheap HVLP unit get the job done? I'm not looking for glass smooth paint but I do want it to look somewhat good. DJ ________________________________________________________________________________
From: "walt evans" <wbeevans(at)verizon.net>
<001901c50d95$fb2d10d0$6501a8c0@Nancy>
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 08, 2005
Bert, Yeah, isn't it great!!! Something that you have to experience for yourself. Even though there is nothing like the very first flight, the next couple hundred will be a kick too. Good luck with it and safe flying. Ain't life grand! walt evans NX140DL ----- Original Message ----- From: Bert Conoly To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 11:23 PM Subject: Pietenpol-List: Re:I FINALLY got to fly N327BC!!!! Well, I finally got to fly my plane today. I struggled since 1995. I wrestled with the FAA (and they turned out to be great, by the way) - I've wrestled with the wind and cold weather for over a month. I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! - to break ground in a plane you built from sticks, plywood, fabric and pieces of metal. You and your family lived every single up and down for over 9 years. You worked almost every spare hour you could give up. You spent every single surplus dollar you had. You answered and explained and described and defended and discussed and cussed and dreamed and did without and prayed that that sucker would work - someday. Over and over and over and over and over again. And it did. It did! How TRULY amazing. You guys that are still building.... DO NOT QUIT! I promise you - it's a life altering event. I'll post some pictures in the next few days..... Now. Get back to the shop and get TO WORK!!!! bert in Florida! ________________________________________________________________________________
From: "walt evans" <wbeevans(at)verizon.net>
<001901c50d95$fb2d10d0$6501a8c0@Nancy>
Subject: Re:I FINALLY got to fly N327BC!!!!
Date: Feb 08, 2005
Bert, Just curious,,,do you have to fly off 25 hours or 40 hours? walt evans NX140DL ----- Original Message ----- From: Bert Conoly To: pietenpol-list(at)matronics.com Sent: Monday, February 07, 2005 11:23 PM Subject: Pietenpol-List: Re:I FINALLY got to fly N327BC!!!! Well, I finally got to fly my plane today. I struggled since 1995. I wrestled with the FAA (and they turned out to be great, by the way) - I've wrestled with the wind and cold weather for over a month. I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! - to break ground in a plane you built from sticks, plywood, fabric and pieces of metal. You and your family lived every single up and down for over 9 years. You worked almost every spare hour you could give up. You spent every single surplus dollar you had. You answered and explained and described and defended and discussed and cussed and dreamed and did without and prayed that that sucker would work - someday. Over and over and over and over and over again. And it did. It did! How TRULY amazing. You guys that are still building.... DO NOT QUIT! I promise you - it's a life altering event. I'll post some pictures in the next few days..... Now. Get back to the shop and get TO WORK!!!! bert in Florida! ________________________________________________________________________________
Date: Feb 08, 2005
From: Kip and Beth Gardner <kipandbeth(at)earthlink.net>
Subject: Re: Corvair College in New England
, "Hodgson, Mark O" > >Hi Corvair people, > >I'm interested in getting a Corvair College going at the EAA 106 hangar >in Lawrence, Mass. (about 45 car-minutes north of Boston) sometime in >September or October. Anyone interested in attending should send me an >e-mail--I'd like to have enough possible attendees to persuade William >Wynne that it would be worth it; he's never done one in the Northeast >and has some interest in the idea but needs convincing. We have the >facility and an active EAA chapter, and it's a great place to visit even >if you're not a Sox or Pats fan! > >Mark Hodgson >mhodgson(at)bu.edu > >P.S. Please keep "Corvair College" in the subject header to avoid >spamicide. Hi Mark, I hope I'm not raining on your parade, but William & I will be finalizing plans for this year's Ohio Corvair College when he is here this weekend to do his "Night School". My EAA Chapter would prefer to have it in early summer, but my in my initial conversations with William last mnoth, he said that he would probably have to opt for late August or early Fall some time, since their big push over the next few months is going to be to get a backlog of parts built up & also finish the Corvair TriMotor project. I'm definitely not saying don't go for it, but you may have to convince him to work around what we're already planning. I'll be putting the word out about the OH Corvair College once we have the dates nailed down. Also, Congratulations BERT! It's great to hear that one more has taken to the skies. Hope to see you at Brodhead sometime. Cheers! Kip Gardner -- North Canton, OH ________________________________________________________________________________
From: PIETLARS29(at)wmconnect.com
Date: Feb 08, 2005
Subject: Re: HVLP reccomendations
Re: HVLP I used a $200 Campbell Hauschild HVLP rig with an extra 15' of hose per Stits reccomendation. It worked fine and was quie econamical on material. It is the kind with a suction feed and the hose is 1" flex hose like a vacuum cleaner. Can also check Harbor Freight for HVLP units at decent prices. Regards, Lou Larsen (still fussing with my A engine) ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 08, 2005
Subject: Re:I FINALLY got to fly N327BC!!!!
In a message dated 2/7/05 10:24:37 PM Central Standard Time, bconoly(at)earthlink.net writes: << I got to fly her twice this afternoon. No surprises. She flew hands off (but how would i know, I was pretty busy hanging on!) I'll admit it's a bit overwhelming. How truly amazing - I'll repeat it - AMAZING! - to break ground in a plane you built from sticks, plywood, fabric and pieces of metal. >> Bert, Allow me to offer my Congratulations...and a Big YEEEEE HAAAAAAWW !! Chuck G. ________________________________________________________________________________
From: "Oscar Zuniga" <taildrags(at)hotmail.com>
Subject: Steve Eldredge's Piet
Date: Feb 08, 2005
Someone was asking about Piets in Utah the other day and Steve E. piped up since he's located in Utah. He also piped up (chimed in?) when the discussion turned to using latex house paint. In case anyone wants to know what Steve's plane looks like, it's the "poster child" that the host of our list (Matronics) uses, for example at: http://www.matronics.com/pietenpol-list/index.htm I've always liked the paint scheme that Steve used (British racing green fuselage, silver wings, nose, and fuselage top). And the "Aircamper" logo, and that big "E" on the tail... Oscar Zuniga San Antonio, TX mailto: taildrags(at)hotmail.com website at http://www.flysquirrel.net ________________________________________________________________________________
Date: Feb 08, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: Re: Der Faker Fokker is for sale!
<004001c50d63$8ea182c0$284fd618@knology.net> <00c001c50da5$928f7fd0$d2705118@dawsonaviation> <001101c50db0$f1799750$eed1af18@hal> <1107874208.4208d1a06421b(at)www.wotelectronics.com> Ain't me but I remember that rumour too. There was one around here that flew many years with a Jake on the nose. I'm not sure about the plane but the engine is now on Vancouver Island, well Saltspring Island to be more accurate. The owner is also newly flying a Piet with a model B on its nose. It resides under a pair of Stranraer tip floats. There's some great stories about THOSE planes around this coast. :-) :-) Clif > > Isn't someone on this list working on a Rotec powered Aircamper? Is it you > Clif? > > Steve Ruse > Dallas, TX > ________________________________________________________________________________
Subject: Steve Eldredge's Piet
Date: Feb 09, 2005
From: "Steve Eldredge" <steve(at)byu.edu>
Thanks for the plug Oscar! I'm piping (popping, chiming) in more now that I've caught up on a back-log of piet emails. Ready for warm weather! Steve E -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Oscar Zuniga Subject: Pietenpol-List: Steve Eldredge's Piet Someone was asking about Piets in Utah the other day and Steve E. piped up since he's located in Utah. He also piped up (chimed in?) when the discussion turned to using latex house paint. In case anyone wants to know what Steve's plane looks like, it's the "poster child" that the host of our list (Matronics) uses, for example at: http://www.matronics.com/pietenpol-list/index.htm I've always liked the paint scheme that Steve used (British racing green fuselage, silver wings, nose, and fuselage top). And the "Aircamper" logo, and that big "E" on the tail... Oscar Zuniga San Antonio, TX mailto: taildrags(at)hotmail.com website at http://www.flysquirrel.net ________________________________________________________________________________
From: "Oscar Zuniga" <taildrags(at)hotmail.com>
Subject: CCW wood screws
Date: Feb 09, 2005
Here's a little puzzle for you antiquers, from a member of the KRNet: ==================== From: "Stephen Jacobs" <askies(at)microlink.zm> Subject: KR> CCW wood screws Date: Wed, 9 Feb 2005 18:28:07 +0200 Some time ago someone gave me a box of stuff that had belonged to someone that was no longer around. I understand that the old timer spent his time restoring old British airplanes - mainly wood (Tiger Moth and Chipmunk?). I was the only airplane guy they knew, so rather than toss it out, it came my way. There were some useful things in there, including a super tubing cutter for the smaller sizes (under 1/2") and turning tools for ferrels, flaring tools etc. Recently I needed some wood screws that were going to be covered with ply forever. I did not know if the moisture in the spruce (6%?) would ultimately corrode steel screws, so I decided to use brass just in case, but where to on a Sunday eve. I remembered seeing some brass wood screws in one of the little drawers in this box of treasures - they were the perfect size. Problem is, they would not do what screws are supposed to do. After a period of total perplexion, I finally realized that they had a left-hand "thread". I turned them backwards and in they went. I was reluctant to bury them under the ply, they may be unique and valuable. I cannot dredge up any logical reason why anyone would make a reverse thread wood screw - maybe to counter harmonic vibrations?? I doubt anyone else has any answers, but worth mentioning. Take care Steve J ====================== Oscar Zuniga San Antonio, TX mailto: taildrags(at)hotmail.com website at http://www.flysquirrel.net ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: severely OT - CCW wood screws & drain water
Date: Feb 09, 2005
I once asked my Earth Science/Physics teacher in high school this question... he was unable to answer it. I felt pretty macho at the time being able to stump the teacher in front of the class. "if our drain water swirls clockwise in the northern hemisphere and it goes ccw in southern hemisphere...... what happens at the equator? does it just go straight down???" I still haven't got a real answer on that.... 13 yrs later. DJ ----- Original Message ----- From: "Michael D Cuy" <Michael.D.Cuy(at)grc.nasa.gov> > Oscar--they use LH threaded wood screws in Australia. Just like how their > water swirls > the opposite direction when toilets are flushed, they have winter when we > have summer, etc. > > Full of crap in Ohio, > > Mike C. > ________________________________________________________________________________
Date: Feb 09, 2005
From: "John Ford" <Jford(at)indstate.edu>
water
Subject: Re: severely OT - CCW wood screws & drain
water http://www.loc.gov/rr/scitech/mysteries/coriolis.html The Coriolis force is too weak to affect a sink or bathtub full of water... John John Ford john(at)indstate.edu 812-237-8542 >>> djv(at)imagedv.com Wednesday, February 09, 2005 1:38:00 PM >>> I once asked my Earth Science/Physics teacher in high school this question... he was unable to answer it. I felt pretty macho at the time being able to stump the teacher in front of the class. "if our drain water swirls clockwise in the northern hemisphere and it goes ccw in southern hemisphere...... what happens at the equator? does it just go straight down???" I still haven't got a real answer on that.... 13 yrs later. DJ ----- Original Message ----- From: "Michael D Cuy" <Michael.D.Cuy(at)grc.nasa.gov> > Oscar--they use LH threaded wood screws in Australia. Just like how their > water swirls > the opposite direction when toilets are flushed, they have winter when we > have summer, etc. > > Full of crap in Ohio, > > Mike C. > ________________________________________________________________________________
From: "gbowen(at)ptialaska.net" <gbowen(at)ptialaska.net>
Subject: CCW wood screws
Date: Feb 09, 2005
How about the harmonics that could be generated by props/engines that turned clockwise? Some of the early British engines did have props that turned clockwise, perhaps those wise early adventurers of aviation discovered CCW screws were less likely to work their way out of the wood vs traditional screws? If so, those of you flying auto engines with CW turning props may have a screw lose and not know it. Gordon Bowen Original Message: ----------------- From: Oscar Zuniga taildrags(at)hotmail.com Date: Wed, 09 Feb 2005 10:43:16 -0600 Subject: Pietenpol-List: CCW wood screws ________________________________________________________________________________
From: "hjarrett" <hjarrett(at)hroads.net>
Subject: Re: HVLP reccomendations
Date: Feb 09, 2005
I bough one of the Harbor Freight HVLP spray units for under $100 and painted my whole Taylorcraft with it using the old time method of nitrate dope, aluminum filled clear and color byuterate. It never missed a beat, uses half the dope I expected and produced a show finish (where I did the prep properly). The whole thing looks GREAT and I will NEVER go back. It was fantastic using a piece of 2" tape on the open window openings with no paper in the holes and NO overspray in the plane (practice first, there IS a technique to getting no overspray). I shot the whole plane with my car sitting 10' away from the open hangar door and there isn't a fleck of paint on my car the factory didn't put there. Hank J. ----- Original Message ----- From: DJ Vegh To: pietenpol-list(at)matronics.com Sent: Tuesday, February 08, 2005 12:31 AM Subject: Pietenpol-List: HVLP reccomendations Since Poly-Spray and color coats are in my future I am trying to figure out what type of equipment to buy for spraying. My dad want's me to buy an $800 Accuspray HVLP unit but I've heard some of the locals out here at the field say that a cheap Home Depot unit does just fine. I'd REALLY love to save the money I'd spend on an Accuspray and use that towards a transponder. Would a cheap HVLP unit get the job done? I'm not looking for glass smooth paint but I do want it to look somewhat good. DJ ________________________________________________________________________________
From: "hjarrett" <hjarrett(at)hroads.net>
Subject: Re: severely OT - CCW wood screws & drain water
Date: Feb 09, 2005
Ask any sailor who has "Crossed the Line". It swirls the same way it did in the northern hemisphere. In fact we went all the way to Rio and none of the drains I looked at EVER changed directions. From what a physics major on board said there are so many forces acting on the water that are so much more powerful than choriolis (SP?) he would have been shocked to see one change direction. Didn't explain why the majority started out one direction (not all, but most) but I would imagine in a brand new clean drain choriolis is a bigger % of the total force in effect. Once crud starts accumulating in the pipe with a swirl pattern established there isn't enough "push" from the Earth rotation to overcome it. Hank J ----- Original Message ----- From: "DJ Vegh" <djv(at)imagedv.com> Subject: Re: Pietenpol-List: severely OT - CCW wood screws & drain water > > I once asked my Earth Science/Physics teacher in high school this > question... he was unable to answer it. I felt pretty macho at the time > being able to stump the teacher in front of the class. > > "if our drain water swirls clockwise in the northern hemisphere and it goes > ccw in southern hemisphere...... what happens at the equator? does it just > go straight down???" > > I still haven't got a real answer on that.... 13 yrs later. > > DJ > > ----- Original Message ----- > From: "Michael D Cuy" <Michael.D.Cuy(at)grc.nasa.gov> > > Oscar--they use LH threaded wood screws in Australia. Just like how > their > > water swirls > > the opposite direction when toilets are flushed, they have winter when we > > have summer, etc. > > > > Full of crap in Ohio, > > > > Mike C. > > > > ________________________________________________________________________________
From: "hjarrett" <hjarrett(at)hroads.net>
Subject: Re: fabric work
Date: Feb 09, 2005
I bought some of the oil based Rust-oleum to try on the steel parts of my plane and it seemed to work really well. It thins easily and covers well with a small sprayer. I got some on the edges of some fabric areas and it seemed to stick pretty well to the dope (I was using an air-brush trying to get some small steel parts coming through the fabric that the dope didn't want to stick to at all). Question is, how well does the Rust-oleum stick to fabric with dope already on it? I haven't done the trim colors yet and the custom mixed Rust-oleum is MUCH cheaper than dope and has a good finish. Will it last? Anybody tried markings in an oil based paint on a dope finish? Hank J ----- Original Message ----- From: <Rcaprd(at)aol.com> Subject: Re: Pietenpol-List: fabric work > > Oscar, > I have oil based enamel Aluminum Rust-oleum on my plane, for the UV > protection, and oil based Red Devil Red, for the trim. The paint is holding up very > well. For the repairs I have done, I have been fairly successful by using duct > tape to remove most of the paint, down to the fabric. Carefully test small > areas. Experiment using the duct tape right on unsanded paint, or use fine sand > paper to remove the gloss, clean the dust off and press the duct tape on, and > RIP off the paint, leaving reletively clean fabric. This probably wouldn't > work with Dope. I finished up cleaning the fabric with plenty of clean rags, > and MEK wearing rubber gloves. Remove the paint, and clean the fabric before > you cut the fabric, or the loose edges are much more difficult to clean. Like > Terry said, be very carefull not to sand into any fibers. 1" to 2" overlap > for the patch, using poly tac, and even blend the edges away with you fingers > and the glue. Finish blending the edges with an iron at temperatures toward the > lower end of the range. You should be able to blend in paint right up to the > patch, and make the patch almost disappear. To save weight on the empenage, I > used 1.8 oz fabric. It's also easier to use the lighter fabric, however, > your patch should be the same weight as what it is covered with. Fabric repair > is not very difficult. Matching the paint will probably be your biggest > challenge, however, repairs give 'er some character !! > > Chuck G. > > ________________________________________________________________________________
Date: Feb 10, 2005
From: Edwin Johnson <elj(at)shreve.net>
Subject: Re: CCW wood screws
Mike, > > Oscar--they use LH threaded wood screws in Australia. Just like how their > water swirls > the opposite direction when toilets are flushed, they have winter when we > have summer, etc. > > Full of crap in Ohio, And, according to my friend, the compasses all point south down there. Full of more crap in Louisiana. ...Edwin "Once you have flown, you will walk the earth with your eyes turned skyward, for there you have been, there you long to return."-- da Vinci ... www.shreve.net/~elj ________________________________________________________________________________
Date: Feb 10, 2005
From: "John Ford" <Jford(at)indstate.edu>
Subject: Re: CCW wood screws
In parts of Alaska the compasses point East... Full o' crap in Indiana... John Ford john(at)indstate.edu 812-237-8542 >>> elj(at)shreve.net Thursday, February 10, 2005 11:03:39 AM >>> Mike, > > Oscar--they use LH threaded wood screws in Australia. Just like how their > water swirls > the opposite direction when toilets are flushed, they have winter when we > have summer, etc. > > Full of crap in Ohio, And, according to my friend, the compasses all point south down there. Full of more crap in Louisiana. ...Edwin "Once you have flown, you will walk the earth with your eyes turned skyward, for there you have been, there you long to return."-- da Vinci ... www.shreve.net/~elj ________________________________________________________________________________
Date: Feb 10, 2005
From: BARNSTMR(at)aol.com
Subject: Re: Der Faker Fokker is for sale!
This airplane has T-craft Wings. -- Terry L. Bowden ________________________________________________________________________________
Date: Feb 10, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: any Piets near Atlanda or Brunswick, GA ?
Group-- Gardiner Mason writes below---if any of you can help him please don't reply to the group but rather to the e-mail provided here----susan....... susanandgardiner(at)bellsouth.net >"I am interested in building a pietenpol. Are there any in the Atlanta or >Brunswick Ga. area? I sure would like to see one,or possibly get a demo >ride. I currently have a C140 > > that I keep in Brunswick, Ga., and I want a good woodworking project. I > have the building space and tools and time." > > >Gardiner Mason. ________________________________________________________________________________
From: "Oscar Zuniga" <taildrags(at)hotmail.com>
Subject: The Fisherman
Date: Feb 10, 2005
Howdy, Pieters; Well, "The Fisherman" is alive and well. He has some pictures on a website that he asked be given to the list, so here it is: http://falconview0.tripod.com/pietenpolhomebuiltairplaneproject I'm just the messenger... Oscar Zuniga San Antonio, TX mailto: taildrags(at)hotmail.com website at http://www.flysquirrel.net ________________________________________________________________________________
From: Borodent(at)aol.com
Date: Feb 12, 2005
Subject: wing setup and trammeling
A nice article with description and photos -but for a stearman is at http://www.bigskystearman.com/AssemblyManual.html Henry Williams ________________________________________________________________________________
From: "Dick and Marge Gillespie" <margdick(at)peoplepc.com>
Subject: Rib-lacing Cord
Date: Feb 12, 2005
Pieters, Don't bitch a whole lot, but I really gotta get this one out for venting and warning others. This is my second time around using Poly Fiber system and am well pleased except for the following: I ran out of cord (500 yds) from the first time and had to re-order (from AS & S) to finish this second project. I was rocking right along almost enjoying the lacing until I received the re-order of cord. It was ordered under the same part number at AS & S but when received it was much heavier cord and much waxier and only 296 yards. P/N 09-03800. Talk about difficult. It was twice as hard to use and took at least twice as long to lace. I was so pissed I called PolyFiber and ask them about it. The tech I talked to said that he was aware of the cord being heavier and said that it was all that was available. So, does anyone know of any other source of cord that I might replace what I am going to dispose of? I have finished with this project but will be doing more lacing in the future, I hope. DickG. Ft. Myers, FL ________________________________________________________________________________
Subject: Rib-lacing Cord
Date: Feb 12, 2005
From: "Steve Eldredge" <steve(at)byu.edu>
Don't know about a new source of cord, But I just saved a ton of money on insurance..... Only kidding, but I did by chance just land in your fair city about 2 hours ago (ala Delta 767, not the piet....) Is this the flat cord or the round cord we are talking about? Steve E (at the pink shell) ________________________________ From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Dick and Marge Gillespie Subject: Pietenpol-List: Rib-lacing Cord Pieters, Don't bitch a whole lot, but I really gotta get this one out for venting and warning others. This is my second time around using Poly Fiber system and am well pleased except for the following: I ran out of cord (500 yds) from the first time and had to re-order (from AS & S) to finish this second project. I was rocking right along almost enjoying the lacing until I received the re-order of cord. It was ordered under the same part number at AS & S but when received it was much heavier cord and much waxier and only 296 yards. P/N 09-03800. Talk about difficult. It was twice as hard to use and took at least twice as long to lace. I was so pissed I called PolyFiber and ask them about it. The tech I talked to said that he was aware of the cord being heavier and said that it was all that was available. So, does anyone know of any other source of cord that I might replace what I am going to dispose of? I have finished with this project but will be doing more lacing in the future, I hope. DickG. Ft. Myers, FL ________________________________________________________________________________
From: "Dick and Marge Gillespie" <margdick(at)peoplepc.com>
Subject: Re: Rib-lacing Cord
Date: Feb 13, 2005
Steve, It's the round cord. You arrived in Ft.Myers on one of the coldest days of the year. If you'd like to discuss it, call me at 936-2774. DickG. ----- Original Message ----- From: Steve Eldredge To: pietenpol-list(at)matronics.com Sent: Saturday, February 12, 2005 10:29 PM Subject: RE: Pietenpol-List: Rib-lacing Cord Don't know about a new source of cord, But I just saved a ton of money on insurance... Only kidding, but I did by chance just land in your fair city about 2 hours ago (ala Delta 767, not the piet..) Is this the flat cord or the round cord we are talking about? Steve E (at the pink shell) From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Dick and Marge Gillespie Sent: Saturday, February 12, 2005 8:52 AM To: pietenpol-list(at)matronics.com Subject: Pietenpol-List: Rib-lacing Cord Pieters, Don't bitch a whole lot, but I really gotta get this one out for venting and warning others. This is my second time around using Poly Fiber system and am well pleased except for the following: I ran out of cord (500 yds) from the first time and had to re-order (from AS & S) to finish this second project. I was rocking right along almost enjoying the lacing until I received the re-order of cord. It was ordered under the same part number at AS & S but when received it was much heavier cord and much waxier and only 296 yards. P/N 09-03800. Talk about difficult. It was twice as hard to use and took at least twice as long to lace. I was so pissed I called PolyFiber and ask them about it. The tech I talked to said that he was aware of the cord being heavier and said that it was all that was available. So, does anyone know of any other source of cord that I might replace what I am going to dispose of? I have finished with this project but will be doing more lacing in the future, I hope. DickG. Ft. Myers, FL ________________________________________________________________________________
Date: Feb 13, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Painting control system metal parts
What have you guys used to paint your control system parts (after zinc chromate primer)? Was thinking of using rustoleum spray paint. Lighter colors are better at showing weld cracks correct? -- Rick Holland ________________________________________________________________________________
Date: Feb 13, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Powdercoating control system parts
You guys that powdercoated your control system parts, how did you deal with the ends of your torque tube and bellcrank tube which fits tightly and rotates in a bearing tube. Can those ends be masked off before coating? And the insides of the bearing tubes as well. -- Rick Holland ________________________________________________________________________________
From: TBYH(at)aol.com
Date: Feb 13, 2005
Subject: Firewall/crossbrace question
This will seem like a dumb question (I know, I know -- there are no dumb questions, but this one may qualify). On the 1-1/2 by 1-1/4-inch white ash horizontal crossbrace that is shaped to fit around the vertical uprights behind the firewall...and is held in place with 5/16 bolts...should there also be glue between the ash crosspiece and the back of the plywood firewall? This is the piece that the Model A engine "cradle" rests on... I assume there should be glue here, in addition to the bolts...and I assume the plywood "box" (where the mag and radiator will reside) above is also glued to that crosspiece.... Fred B. . ________________________________________________________________________________
Date: Feb 13, 2005
From: Mike Luther <luther(at)gci.net>
Subject: Re: Painting control system metal parts
Hi Rick: I am really sold on the Poly-Fiber two part white Epoxy primer for all of my metal parts. After seven days of cure time it is a really durable finish. Paint stripper won't touch it and I can't scratch it off with my finger nail and I can polish the primer to a nice sheen for a final finish. I did read that Epoxy primer will get a little chalky after a few years of UV. Zinc chromate as a primer for steel works just fine, but I ran into durability issues when I tried to topcoat the primer with spray enamel. Mike Luther Rick Holland wrote: > > What have you guys used to paint your control system parts (after zinc > chromate primer)? Was thinking of using rustoleum spray paint. > Lighter colors are better at showing weld cracks correct? > > -- > Rick Holland > > ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Powdercoating control system parts
Date: Feb 13, 2005
all my stuff was powdercoated. thermal tape is used to mask off areas where powdercoat should not get to. DJ ----- Original Message ----- From: "Rick Holland" <at7000ft(at)gmail.com> Subject: Pietenpol-List: Powdercoating control system parts > > You guys that powdercoated your control system parts, how did you deal > with the ends of your torque tube and bellcrank tube which fits > tightly and rotates in a bearing tube. Can those ends be masked off > before coating? And the insides of the bearing tubes as well. > > -- > Rick Holland > > > ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: Painting control system metal parts
Date: Feb 13, 2005
Most of the Fabric "glues" will lift the zinc chromate as well. Then there goes your rust protection. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: Mike Luther To: pietenpol-list(at)matronics.com Sent: Sunday, February 13, 2005 3:18 PM Subject: Re: Pietenpol-List: Painting control system metal parts Hi Rick: I am really sold on the Poly-Fiber two part white Epoxy primer for all of my metal parts. After seven days of cure time it is a really durable finish. Paint stripper won't touch it and I can't scratch it off with my finger nail and I can polish the primer to a nice sheen for a final finish. I did read that Epoxy primer will get a little chalky after a few years of UV. Zinc chromate as a primer for steel works just fine, but I ran into durability issues when I tried to topcoat the primer with spray enamel. Mike Luther Rick Holland wrote: What have you guys used to paint your control system parts (after zinc chromate primer)? Was thinking of using rustoleum spray paint. Lighter colors are better at showing weld cracks correct? -- Rick Holland - The Pietenpol-List Email Forum - ________________________________________________________________________________
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: Painting control system metal parts
Date: Feb 13, 2005
Rick, I finally settled on Rust-o-leam appliance epoxy spray paint. In the hardware store with a picture of a fridge or stove on it. Not too many choices for color,,,black,white or almond. Cause I made all the controls black, it worked out. Since most parts can fit into an oven, I sprayed and baked at 250 F for about 1/2 hour. When it cools, it seems to be bullet proof, even MEK wont touch it. I was put onto this by my Mentor AP. walt evans NX140DL ----- Original Message ----- From: "Rick Holland" <at7000ft(at)gmail.com> Subject: Pietenpol-List: Painting control system metal parts > > What have you guys used to paint your control system parts (after zinc > chromate primer)? Was thinking of using rustoleum spray paint. > Lighter colors are better at showing weld cracks correct? > > -- > Rick Holland > > ________________________________________________________________________________
From: "Bert Conoly" <bconoly(at)earthlink.net>
Subject: engine available
Date: Feb 13, 2005
I just heard about an engine /prop combo that is available. This is a Chevy (GM) 2.5 Liter - 4 cylinder engine with a wooden prop. A retired Doctor (or dentist) built this engine up for a Corben Baby Ace and it was completed and flew. It was very satisfatory however evidently some family members "encouraged" him to convert to a continental. Auto engine Phobia, I guess. He told me it had a special cam put in to make the max power 92 hp at a lower RPM than what the engine is rated at. I think it also of course comes with carb, prop hub, stacks, etc. This is the same type engine that Larry Harrison flew with for years - I flew that plane several times and it was a sweet engine. It also LOOKS very much like a Model A. Dr Wicker is known here locally as a VERY capable builder and pilot having built and flown a Marquart Charger for years. Anyway - I have no interest in this at all - diont get a thing out of it -I just wanted to pass it along. If anybody wants his telephone number, e-mail me off line. Bert ________________________________________________________________________________ ETAtAhQjeL0f0My6LzBe+kaZaZGxE3VyOAIVAJWiL+ExnS/wn4EWPTZLviU7NfEJ
From: lshutks(at)webtv.net (Leon Stefan)
Date: Feb 14, 2005
Subject: 2.5 Chevy engine
Hi Burt: Did Larry Harrison ( or any one else ) ever do a "how to convert" article for that engine? I was wanting to use the Chevy. 2.5 originally, but knew nothing about what was needed to convert one for ac. use. I now have a fortune invested in a Model A, but may still like to know more about it for a future project. Thanks Leon Stefan in Kansas ________________________________________________________________________________
Date: Feb 14, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Re: Painting control system metal parts
Walt Did you use any primer before applying that? That must be a big oven you have to fit a torque tube. Rick H > Rick, > I finally settled on Rust-o-leam appliance epoxy spray paint. In the > hardware store with a picture of a fridge or stove on it. Not too many > choices for color,,,black,white or almond. Cause I made all the controls > black, it worked out. Since most parts can fit into an oven, I sprayed > and baked at 250 F for about 1/2 hour. When it cools, it seems to be bullet > proof, even MEK wont touch it. > I was put onto this by my Mentor AP. > walt evans > NX140DL > ----- Original Message ----- > From: "Rick Holland" <at7000ft(at)gmail.com> > To: > Sent: Sunday, February 13, 2005 11:05 AM > Subject: Pietenpol-List: Painting control system metal parts > > > > > What have you guys used to paint your control system parts (after zinc > > chromate primer)? Was thinking of using rustoleum spray paint. > > Lighter colors are better at showing weld cracks correct? > > > > -- > > Rick Holland > > > > > > > > > > > > > > > > > > > -- Rick Holland ________________________________________________________________________________
Subject: Aileron Horn Question
Date: Feb 14, 2005
From: "Textor, Jack" <jtextor(at)thepalmergroup.com>
Hi all, It' 50 and sunny here in Des Moines, can't wait for spring. What's the consensuses regarding aileron horn construction? The manual says 20 gauge and bend without heat while the plans say 22 guage, all welded with no bend. 4130 only? Anybody just use flat aluminum? Thanks for all the help! Jack Textor Still building ribs ________________________________________________________________________________
Subject: Aileron Horn Question
Date: Feb 14, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
I used .032" 4130, bent and welded. Makes a nice lightweight and very stiff and strong unit. The edge welding is very easy to do and requires little or no filler rod. Makes a nice "antique" touch to the airplane (looks just like the control horns on the Spirit of St. Louis). Drill all holes after welding. Jack Phillips Raleigh, NC (48 F and rain today, but 67 tomorrow) -----Original Message----- Hi all, It' 50 and sunny here in Des Moines, can't wait for spring. What's the consensuses regarding aileron horn construction? The manual says 20 gauge and bend without heat while the plans say 22 guage, all welded with no bend. 4130 only? Anybody just use flat aluminum? Thanks for all the help! Jack Textor Still building ribs ________________________________________________________________________________
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: Painting control system metal parts
Date: Feb 14, 2005
Rick, The cans instructions specifically said not to use primer, so I didn't. The instructions were odd cause it said to apply second coat within 1/2 hour OR after like two weeks. I top coated one piece after one hour, and the second coat attacks the first, and you have a wrinkley mess. Get around this by baking between coats. Yeah, think that the torque tube was the only thing that I let air dry between coats. Try this paint on some scrap. Cut some coat hanger into like 3" pieces and bend a hook on each end. I had a string between two trees in the yard that I would hang the stuff onto while painting. Hold the top of the hook with your fingers on each piece so you can look at and spin the piece around while painting, then hang it. and the next piece etc. then heat the oven to 250 F and pull out the top rack. Two by two carry the pieces inside and hang them from the rack. After about half hour take out and cool by hanging somewhere. You won't be disappointed in the durability. All you've got to lose is about $5.00 for one can walt evans NX140DL PS if you're married, you may want to do this when the wife is out shopping for the day ----- Original Message ----- From: "Rick Holland" <at7000ft(at)gmail.com> Subject: Re: Pietenpol-List: Painting control system metal parts > > Walt > > Did you use any primer before applying that? That must be a big oven > you have to fit a torque tube. > > Rick H > > wrote: > > Rick, > > I finally settled on Rust-o-leam appliance epoxy spray paint. In the > > hardware store with a picture of a fridge or stove on it. Not too many > > choices for color,,,black,white or almond. Cause I made all the controls > > black, it worked out. Since most parts can fit into an oven, I sprayed > > and baked at 250 F for about 1/2 hour. When it cools, it seems to be bullet > > proof, even MEK wont touch it. > > I was put onto this by my Mentor AP. > > walt evans > > NX140DL > > ----- Original Message ----- > > From: "Rick Holland" <at7000ft(at)gmail.com> > > To: > > Sent: Sunday, February 13, 2005 11:05 AM > > Subject: Pietenpol-List: Painting control system metal parts > > > > > > > > What have you guys used to paint your control system parts (after zinc > > > chromate primer)? Was thinking of using rustoleum spray paint. > > > Lighter colors are better at showing weld cracks correct? > > > > > > -- > > > Rick Holland > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > -- > Rick Holland > > ________________________________________________________________________________
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: Aileron Horn Question
Date: Feb 14, 2005
Jack, My 1934 plans say welded WITH a bend with 22 ga steel. That's what I did. seems very whispy before bending and welding, but after the welding, it's very impressive how strong the horns are. none of them flew off yet! walt evans NX140DL ----- Original Message ----- From: Textor, Jack To: pietenpol-list(at)matronics.com Sent: Monday, February 14, 2005 2:46 PM Subject: Pietenpol-List: Aileron Horn Question Hi all, It' 50 and sunny here in Des Moines, can't wait for spring. What's the consensuses regarding aileron horn construction? The manual says 20 gauge and bend without heat while the plans say 22 guage, all welded with no bend. 4130 only? Anybody just use flat aluminum? Thanks for all the help! Jack Textor Still building ribs ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 14, 2005
Subject: Re: Aileron Horn Question
I don't know how thick it is...but I watched Bernard make those aileron horns and elevator horns from the mild steel tops from 5 gallon dope cans. They didn't have an actual bend in them...he just formed them so that after brazing they were airfoil shaped with the thick section near the front. Forrest Lovley Jordan MN ________________________________________________________________________________
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: Aileron Horn Question
Date: Feb 14, 2005
Thanks Forrest, Every once in a while I need a letter like yours to set me back on track. Aileron horns from dope cans, leading edge ply from Quaker Oats containers, and split gear from water pipe. We still have to make it good, but Bernard made them from pretty basic stuff, so what we use today should hold together pretty darn good. Ain't life grand!! walt evans NX140DL ----- Original Message ----- From: <FTLovley(at)aol.com> Subject: Re: Pietenpol-List: Aileron Horn Question > > I don't know how thick it is...but I watched Bernard make those aileron horns > and elevator horns from the mild steel tops from 5 gallon dope cans. They > didn't have an actual bend in them...he just formed them so that after brazing > they were airfoil shaped with the thick section near the front. > Forrest Lovley > Jordan MN > > ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: OT - Quad City Challenger II
Date: Feb 14, 2005
has anyone on the list ever flown a Challenger II?? If so do you know if the wings are easily foldable for storage/transportation? I ask because I have an opportunity to go in a partnership with one. My uncle wants to build a plane and he's decided on the Challenger II. Build time is about 200 hrs and with the both of us tackling the project we could be flying inside of 4 months. for those who don't know what it is here's the site.... it's a low and slow 2 seat plane. www.http://www.quadcitychallenger.com/ DJ ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: Aileron Horn Question
Date: Feb 14, 2005
.028 is the thickness I used. Seemed pretty flimsy until the halves were formed and welded. They were then incredibly strong. And light. They aren't all that difficult to make and are quite satisfying to complete. I've seen many that were simply made from a single piece of .090 steel, it works but is heavy. I have not seen any aluminum horns. Greg Cardinal Minneapolis ----- Original Message ----- From: Textor, Jack To: pietenpol-list(at)matronics.com Sent: Monday, February 14, 2005 1:46 PM Subject: Pietenpol-List: Aileron Horn Question Hi all, It' 50 and sunny here in Des Moines, can't wait for spring. What's the consensuses regarding aileron horn construction? The manual says 20 gauge and bend without heat while the plans say 22 guage, all welded with no bend. 4130 only? Anybody just use flat aluminum? Thanks for all the help! Jack Textor Still building ribs ________________________________________________________________________________
Date: Feb 14, 2005
From: brian jardine <saddleguys(at)yahoo.com>
Subject: Re: OT - Quad City Challenger II
DJ, I had a Challenger II for a while. The wings attach in the standard form; 4 bolts on top of the fuse, and several bolts for the wing struts. You would also disconnect the flaperon linkage connections. You could assemble and disassemble each time you wanted to fly but it would become a pain. Mine took several hundred hours to assemble, it was fun and it went together nicely. The challenger is a nice flying plane. Good luck. Brian Clinton, UT DJ Vegh wrote: has anyone on the list ever flown a Challenger II?? If so do you know if the wings are easily foldable for storage/transportation? I ask because I have an opportunity to go in a partnership with one. My uncle wants to build a plane and he's decided on the Challenger II. Build time is about 200 hrs and with the both of us tackling the project we could be flying inside of 4 months. for those who don't know what it is here's the site.... it's a low and slow 2 seat plane. www.http://www.quadcitychallenger.com/ DJ ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 14, 2005
Subject: Re: Aileron Horn Question
In a message dated 2/14/05 1:48:03 PM Central Standard Time, jtextor(at)thepalmergroup.com writes: << What's the consensuses regarding aileron horn construction? >> Jack, Plans type horns are much more than adequate, three dimensional making them very strong, easy to build, and well proven. Aluminum horns are Risky Business !! Chuck G. ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 14, 2005
Subject: Re: OT - Quad City Challenger II
DJ, I've never flown, and I don't think I've ever seen a Challenger II, but I've heard of it somewhere...probably in one of the magazines. I'm always interested in anything that flys, but the link you listed didn't work for me. Oh, well....kit planes are for Sissy's !! :) He he he !! Chuck G. ________________________________________________________________________________
Date: Feb 14, 2005
From: Greg Bacon <gbacon67(at)direcway.com>
Subject: Re: OT - Quad City Challenger II
DJ, I met a Challenger II owner at the Brodhead fly-in last year. He mentioned that he was selling his Challenger because it was "the most boring thing he ever flew". You may want to get a ride in one before diving in. BTW, I did a little tail dragger training in a Kitfox with a 582 Rotax. The noise and vibration of that two stroke was annoying and disconcerting. It took a lot of enjoyment out of the flight experience for me. Greg Bacon Prairie Home, MO > > ________________________________________________________________________________
From: "Carl" <skycarl@buckeye-express.com>
Subject: OT - Quad City Challenger II
Date: Feb 15, 2005
DJ,,, I flew a challengerII for several years and really enjoyed it. Fly great. But as far as pulling the wings everytime,,, you really might think about that one. I don't believe you'll enjoy doing that everytime you fly. But it's a real nice bird. Carl L. -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of DJ Vegh Subject: Pietenpol-List: OT - Quad City Challenger II has anyone on the list ever flown a Challenger II?? If so do you know if the wings are easily foldable for storage/transportation? I ask because I have an opportunity to go in a partnership with one. My uncle wants to build a plane and he's decided on the Challenger II. Build time is about 200 hrs and with the both of us tackling the project we could be flying inside of 4 months. for those who don't know what it is here's the site.... it's a low and slow 2 seat plane. www.http://www.quadcitychallenger.com/ DJ ________________________________________________________________________________
From: "Chad Johnson" <flynpiper(at)cox.net>
Subject: Challenger II
Date: Feb 14, 2005
DJ, I also have no experience with the challenger but I do fly a Kolb Firestar II that my uncle built. I absolutely love it. I compare it to riding a motocycle with wings. The Kolb is somewhat like the Challenger. Very well designed and rugged. Feels and flys like a conventional airplane. The Kolbs wings fold very easily, a one-man job, no problem. It uses a Rotax 503, dual carb. Plenty of power even with my 200 lbs and another 130 in the rear seat. The firestar is definately a "bugs in the teeth" airplane. Chasing coyotes, turkeys or just enjoying the view, its a great way to blow off the sawdust from piet building!! Good luck. Chad Johnson ________________________________________________________________________________
Date: Feb 15, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: Re: OT - Quad City Challenger II
Too many www's, Chuck. Check the addy when it comes up in the address line and remove the extra http's and www's. There is apparently an issue with vertical tail effectiveness when the cockpit is fully enclosed. Most of the ones I've seen have plexy fins added at the ends of the stab, about a square foot each, just like the ones you see on float Beavers. I think in Britain you're required to install an addition to the vertical fin. There are a lot flying though. Clif > > DJ, > I've never flown, and I don't think I've ever seen a Challenger II, but I've > heard of it somewhere...probably in one of the magazines. I'm always > interested in anything that flys, but the link you listed didn't work for me. Oh, > well....kit planes are for Sissy's !! :) He he he !! > > Chuck G. > ________________________________________________________________________________
From: "Kevin Holcomb" <ksholcomb(at)mindspring.com>
Subject: Re: OT - Quad City Challenger II
Date: Feb 15, 2005
That Rotax may be loud, but trust me that is a good noise. I was gave a friend a BFR in the really nice Kitfox that he had built himself last year. That Rotax suddenly stopped making noise. It was shortly after takeoff with approx 250 feet to work with. We landed straight ahead, or rather right where we were because the airplane just doesn't glide very far. All we had to work with was Citrus grove so into the trees we went. After a real quick review of the situation, which with a Rotax does not take long, there just is not much to look at (fuel, ignition, throttle, and you are out of levers/buttons). The good news is that we demonstrated that if you keep her under control, get her slow and do your best flare you have a great chance of living. We did, I was unscratched, but rather bruised from the seatbelts and from a tube from the landing gear that buckled and drove itself up through the seat, thankfully the seat cushion was thick. My friend needed surgery for a destroyed ankle; he is just now getting back to walking. And of course the airplane is trash. There was fuel onboard, in fact the left wing tank split open so there was fuel everywhere. Only one prop blade was damaged so it wasn't turning at the time of impact. The engine, a Rotax 532 had 71 hours since new and about 2 hours since a teardown/inspection by Lockwood (the presumed experts.) The teardown was not inspired by any particular event, it was just the sort of careful over the top maintenance that my friend did on the airplane he built. Needless to say I am not impressed with Rotax. It did change the way I think while flying; where I would land is never far from my mind. Reliability seems a lot more important than it ever did before, and for myself I no longer have any interest in airplane engines without a long, happy and established history in the field. Friends don't let friends fly a Rotax, Kevin www.airminded.net > [Original Message] > From: Greg Bacon <gbacon67(at)direcway.com> > To: > Date: 2/14/2005 11:51:20 PM > Subject: Re: Pietenpol-List: OT - Quad City Challenger II > > > DJ, > > I met a Challenger II owner at the Brodhead fly-in last year. He mentioned > that he was selling his Challenger because it was "the most boring thing he > ever flew". You may want to get a ride in one before diving in. > > BTW, I did a little tail dragger training in a Kitfox with a 582 Rotax. The > noise and vibration of that two stroke was annoying and disconcerting. It > took a lot of enjoyment out of the flight experience for me. > > Greg Bacon > Prairie Home, MO > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Subject: Aileron Horn Question
Date: Feb 15, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
Forrest is right - you don't actually bend the steel in a crease. You want to make the leading edge rounded. I hammered the thin steel sheet around a 1/2" steel rod to form the curve, then edge welded the two halves together. One of the most fun parts to make on the whole project. I can't understand why anyone would put up with the increased weight of solid .090" thick steel horns when these are so light and so much fun to make. Jack Phillips -----Original Message----- I don't know how thick it is...but I watched Bernard make those aileron horns and elevator horns from the mild steel tops from 5 gallon dope cans. They didn't have an actual bend in them...he just formed them so that after brazing they were airfoil shaped with the thick section near the front. Forrest Lovley Jordan MN ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 15, 2005
Subject: Re: Aileron Horn Question
Gary...actually, I believe that the dope cans back in the 30"s were probably lighter material than today...I have some old ones from Berry Brothers and they are pretty thin...no OSHA, hazardous shipping regulations, etc, etc...also, they didn't have to be strong enough for uncaring shippers to mistreat. The material is very ductile mild steel that is easy to form, and not prone to cracks. And if you use them to build your airplane, it won't cost you anything to get rid of them...:>) Forrest Lovley ________________________________________________________________________________
Date: Feb 15, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: a useful FAA web site !
Hey guys-- I was stumbling around looking for something on the web and found this site----VERY good for bookmarking. http://www.faa.gov/fsdo/phl/IAREF.HTM Mike C. ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: a useful FAA web site !
Date: Feb 15, 2005
Wow! nice find. I just went there and downloaded the safety belt attachment AC. 47 pages of kick arse info! tons of other goodies too! DJ ----- Original Message ----- From: "Michael D Cuy" <Michael.D.Cuy(at)grc.nasa.gov> Subject: Pietenpol-List: a useful FAA web site ! > > Hey guys-- I was stumbling around looking for something on the web and > found this site----VERY good for > bookmarking. http://www.faa.gov/fsdo/phl/IAREF.HTM > > > Mike C. > > ________________________________________________________________________________
From: "Richard Schreiber" <lmforge(at)earthlink.net>
Subject: walking beam attachment
Date: Feb 15, 2005
I'm ready to attach my walking beam for the elevator controls in my Aircamper and I like to see how others have done it. The original plans and the 1932 Glider manual show the bearings just attached the the vertical fuselage struts with 3/16" bolts. The Skyscout plans in the 1933 glider manual show the bearings attached to 2'' x 5" spruce blocks bolted and glued to the inside of the vertical struts. I have seen photos on the web with the spruce blocks, but they were only glued an no additional bolts. I've also seen examples of the original attacment method. I am a little reluctant to drill the two 3/16" holes through the strut since if the strut collapses I'll be in a heap of hurt. I'm assuming thats why Bernie changed it on the '33 skyscout plans. What have most others done? Thanks, Rick Richard Schreiber lmforge(at)earthlink.net ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: walking beam attachment
Date: Feb 15, 2005
Drill the holes and don't worry about it. I doubt if one of those uprights has ever broken because of the holes drilled through it. Greg Cardinal ----- Original Message ----- From: Richard Schreiber To: pietenpol list Sent: Tuesday, February 15, 2005 7:25 PM Subject: Pietenpol-List: walking beam attachment I'm ready to attach my walking beam for the elevator controls in my Aircamper and I like to see how others have done it. The original plans and the 1932 Glider manual show the bearings just attached the the vertical fuselage struts with 3/16" bolts. The Skyscout plans in the 1933 glider manual show the bearings attached to 2'' x 5" spruce blocks bolted and glued to the inside of the vertical struts. I have seen photos on the web with the spruce blocks, but they were only glued an no additional bolts. I've also seen examples of the original attacment method. I am a little reluctant to drill the two 3/16" holes through the strut since if the strut collapses I'll be in a heap of hurt. I'm assuming thats why Bernie changed it on the '33 skyscout plans. What have most others done? Thanks, Rick Richard Schreiber lmforge(at)earthlink.net ________________________________________________________________________________
From: Pilots4ETW(at)wmconnect.com
Date: Feb 16, 2005
Subject: 4130 cutting with PLASMA?
Has anyone had good results cutting 4130 sheet with a plasma cutter? Gas (the old cutting torch method) renders sloppy results and I'd like a better way to cut 4130. ________________________________________________________________________________
From: "Richard Navratil" <horzpool(at)goldengate.net>
Subject: Re: 4130 cutting with PLASMA?
Date: Feb 16, 2005
I had a chance to try out a plasma cutter. It's a great tool. You can cut any shape quickly and neatly. I havent seen on for less than about $1000. I keep looking and wishing. Dick N. ----- Original Message ----- From: Pilots4ETW(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Wednesday, February 16, 2005 9:02 AM Subject: Pietenpol-List: 4130 cutting with PLASMA? Has anyone had good results cutting 4130 sheet with a plasma cutter? Gas (the old cutting torch method) renders sloppy results and I'd like a better way to cut 4130. ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: 4130 cutting with PLASMA?
Date: Feb 16, 2005
in a perfect world I'd have a TIG welder, MIG welder, Gas welder/Torch AND a plasma cutter. You could do some awesome metalwork with that setup. Of course a Flowjet water cutter, 8' shear, 8' brake, metal roller, English Wheel, power hammer, mandrel pipe bender would be nice too. DJ ----- Original Message ----- From: Richard Navratil To: pietenpol-list(at)matronics.com Sent: Wednesday, February 16, 2005 9:56 AM Subject: Re: Pietenpol-List: 4130 cutting with PLASMA? I had a chance to try out a plasma cutter. It's a great tool. You can cut any shape quickly and neatly. I havent seen on for less than about $1000. I keep looking and wishing. Dick N. ----- Original Message ----- From: Pilots4ETW(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Wednesday, February 16, 2005 9:02 AM Subject: Pietenpol-List: 4130 cutting with PLASMA? Has anyone had good results cutting 4130 sheet with a plasma cutter? Gas (the old cutting torch method) renders sloppy results and I'd like a better way to cut 4130. ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: 4130 cutting with PLASMA?
Date: Feb 16, 2005
Friction sawing on a band saw works very well. I see no reason why a plasma cutter would not work. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: Pilots4ETW(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Wednesday, February 16, 2005 9:02 AM Subject: Pietenpol-List: 4130 cutting with PLASMA? Has anyone had good results cutting 4130 sheet with a plasma cutter? Gas (the old cutting torch method) renders sloppy results and I'd like a better way to cut 4130. ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 16, 2005
Subject: Cuby for Sale
Pieters Went to the airport this afternoon for a part and in this hangar was a Cuby, wingless. I asked about it. It was built as a EAA project and finished out by an individual member. He flew it for a short time and it got away from him as he propped it w/o chocks, hit a hangar and damaged the wings. One new spar in one wing and a few small dinkies and leading edge on the other. No prop or engine damage. Operator who bought it says he doesn't have the time to finish it. Both wings need covering and a few places need covering on the fuse. Otherwise should be a good flyer with the minimum of work. Located at Downtown Airport, Shreveport, La. Contact Lee Gunter 318 226 1512 or Leedonna(at)shreve.net. I told him I would list this on the net for him. Oh, it has an A-80 Continental. Corky in Louisiana ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 16, 2005
Subject: Cuby price
Forgot the most important part. He wants $ 7500. ________________________________________________________________________________
From: "Jim Markle" <jim_markle(at)mindspring.com>
Subject: Re: 4130 cutting with PLASMA?
Date: Feb 16, 2005
Unless there's some hardening in the immediate area of the flame.....that may not always be desirable. Northern Tool and Harbor both have an outstanding metal cutting band saw (cuts horiz and vert) for around $170.....EASILY worth the money..... jm ----- Original Message ----- From: cgalley To: pietenpol-list(at)matronics.com Sent: Wednesday, February 16, 2005 12:02 PM Subject: Re: Pietenpol-List: 4130 cutting with PLASMA? Friction sawing on a band saw works very well. I see no reason why a plasma cutter would not work. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: Pilots4ETW(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Wednesday, February 16, 2005 9:02 AM Subject: Pietenpol-List: 4130 cutting with PLASMA? Has anyone had good results cutting 4130 sheet with a plasma cutter? Gas (the old cutting torch method) renders sloppy results and I'd like a better way to cut 4130. ________________________________________________________________________________
From: Borodent(at)aol.com
Date: Feb 16, 2005
Subject: Re: 4130 cutting with PLASMA?
I'd add to your list ---a metal cutting band saw- in fact I'd list it first. Henry Williams ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 17, 2005
Subject: Re: walking beam attachment
In a message dated 2/15/05 7:28:36 PM Central Standard Time, lmforge(at)earthlink.net writes: << I am a little reluctant to drill the two 3/16" holes through the strut since if the strut collapses I'll be in a heap of hurt. I'm assuming thats why Bernie changed it on the '33 skyscout plans. What have most others done? >> Rick, I drilled for the 3/16" bolts, acording to the plans. Just use care to make nice clean straight holes. I also drilled a #40 hole in the top of each of the bellcrank bearings, so I could oil them at each yearly 'Condition Inspection'. Chuck Gantzer NX770CG ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 17, 2005
Subject: Re: 4130 cutting with PLASMA?
In a message dated 2/16/05 6:15:56 PM Central Standard Time, jim_markle(at)mindspring.com writes: << Northern Tool and Harbor both have an outstanding metal cutting band saw (cuts horiz and vert) for around $170.....EASILY worth the money..... >> That's what I use to cut all my 4130, both tubing and sheet steel. When I raise it up to verticle, I use it to cut sheet steel over.090" thick. I bought mine used for $30. Chuck G. ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: hydraulic disc brakes / wheels on ebay
Date: Feb 16, 2005
these may appeal to someone on the list. http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd1&item4527917146&category26439 DJ ________________________________________________________________________________
Subject: 4130 cutting with PLASMA?
Date: Feb 17, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
I just use a bandsaw. Nothing you will be cutting for a Pietenpol is thick enough to worry with torch methods. Some can be cut with shears. Jack Phillips -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Pilots4ETW(at)wmconnect.com Subject: Pietenpol-List: 4130 cutting with PLASMA? Has anyone had good results cutting 4130 sheet with a plasma cutter? Gas (the old cutting torch method) renders sloppy results and I'd like a better way to cut 4130. ________________________________________________________________________________
Date: Feb 17, 2005
From: Leroy Brandt <lebrandt(at)charter.net>
Subject: Cutting 4130
I have the Jet horizontal/verticle bandsaw and really like it so far. About all I have cut with it is 4130 making pratice pieces for TIG welding. Those welds do get hard I found out. If you saw too close to the weld to use the pieces over again you'll destroy the blade in only a couple cuts. I wonder if anyone has found a good set of hole saws to use with a Joint Jigger. I have gone through a few bi-metal saws by Dewalt. They have course teeth and tend to break on the hard chrome moly tubing. Anyone know if a finer tooth hole saw would last longer. What about grinding the fish mouth to shape or cutting with snips and filing to finsh it off. Thanks for listening. Leroy Brandt ________________________________________________________________________________
Date: Feb 17, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Cabane bottom attachment
I am planning on using the smaller (2.4") streamline aluminum struts from Carlson for my cabanes, mostly based on info from this newsgroup. On the plans the cabane lower attachment bolt that goes through the two .090 fittings is about 3/8" above the longeron. This means that the 1/4" hole in the bottom end of the cabane is 3/8" (or a little less) from the end. Question is, does this put the hole too close to the end of the cabane? From what I have read any hole center should be 2 x hole diameter from the edge of the material. Thanks -- Rick Holland ________________________________________________________________________________
Subject: Cabane bottom attachment
Date: Feb 17, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
As usual, in this area BHP made his fittings too short. Lengthen the fittings to get proper edge distance on the holes. In nearly every fitting on the airplane, Bernard was a little stingy with material. Makes for a light airplane, but some of those fittings are pretty critical and will ruin your day if they fail Jack Phillips -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Rick Holland Subject: Pietenpol-List: Cabane bottom attachment I am planning on using the smaller (2.4") streamline aluminum struts from Carlson for my cabanes, mostly based on info from this newsgroup. On the plans the cabane lower attachment bolt that goes through the two .090 fittings is about 3/8" above the longeron. This means that the 1/4" hole in the bottom end of the cabane is 3/8" (or a little less) from the end. Question is, does this put the hole too close to the end of the cabane? From what I have read any hole center should be 2 x hole diameter from the edge of the material. Thanks -- Rick Holland ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Cabane bottom attachment
Date: Feb 17, 2005
lengthen the fittings and insert a 4" piece of 2024-T351 Square bar into the bottom end of the cabane. Place a bolt through the cabane and bar above the fitting.... this helps put some load further up on the cabane. I used Carlson (Sky-Tek) struts and that's how I did mine. see these pics. http://imagedv.com/aircamper/log/image-pages/03-30-03.htm DJ Vegh www.imagedv.com/aircamper N74DV Mesa, AZ ----- Original Message ----- From: "Rick Holland" <at7000ft(at)gmail.com> Subject: Pietenpol-List: Cabane bottom attachment > > I am planning on using the smaller (2.4") streamline aluminum struts > from Carlson for my cabanes, mostly based on info from this newsgroup. > On the plans the cabane lower attachment bolt that goes through the > two .090 fittings is about 3/8" above the longeron. This means that > the 1/4" hole in the bottom end of the cabane is 3/8" (or a little > less) from the end. Question is, does this put the hole too close to > the end of the cabane? From what I have read any hole center should be > 2 x hole diameter from the edge of the material. > > Thanks > -- > Rick Holland > > ________________________________________________________________________________
From: "Dennis Engelkenjohn" <wingding(at)usmo.com>
Subject: Re: 4130 cutting with PLASMA?
Date: Feb 17, 2005
Hi Chuck: I got a Harbor Freight metal cutting bandsaw but I am not real pleased with it. I doesn't cut straight in the horizontal position, the blade veers off to one side. In the vertical position the blade jumps off the wheels. Is there any way to correct this? My buddy has a King brand, but the same saw and his is great. Dennis ----- Original Message ----- From: <Rcaprd(at)aol.com> Subject: Re: Pietenpol-List: 4130 cutting with PLASMA? > > In a message dated 2/16/05 6:15:56 PM Central Standard Time, > jim_markle(at)mindspring.com writes: > > << Northern Tool and Harbor both have an outstanding metal cutting band saw > (cuts horiz and vert) for around $170.....EASILY worth the money..... >> > > That's what I use to cut all my 4130, both tubing and sheet steel. When I > raise it up to verticle, I use it to cut sheet steel over.090" thick. I bought > mine used for $30. > > Chuck G. > > ________________________________________________________________________________
Date: Feb 17, 2005
From: Jim Ash <ashcan(at)earthlink.net>
Subject: Harbor Freight bandsaws / was: 4130 cutting with PLASMA?
Don't even consider using the blade Harbor Freight sends you with the bandsaw; go get a real blade from somewhere reputable. Better yet, buy your blade by the foot, get some silver solder and make them to length yourself. Jim Ash > > >Hi Chuck: > I got a Harbor Freight metal cutting bandsaw but I am not real pleased >with it. I doesn't cut straight in the horizontal position, the blade veers >off to one side. In the vertical position the blade jumps off the wheels. Is >there any way to correct this? My buddy has a King brand, but the same saw >and his is great. >Dennis >----- Original Message ----- >From: <Rcaprd(at)aol.com> >To: >Sent: Wednesday, February 16, 2005 9:08 PM >Subject: Re: Pietenpol-List: 4130 cutting with PLASMA? > > > > > > In a message dated 2/16/05 6:15:56 PM Central Standard Time, > > jim_markle(at)mindspring.com writes: > > > > << Northern Tool and Harbor both have an outstanding metal cutting band >saw > > (cuts horiz and vert) for around $170.....EASILY worth the money..... >> > > ________________________________________________________________________________
From: "Jim Thursby" <jthursby(at)tampabay.rr.com>
Subject: OT - Quad City Challenger II
Date: Feb 17, 2005
Funny, I have over 500 hours behind/in front of Rotax two-strokes and 700 hours behind the 912/914 series. Zero failures with the exception of the carb falling out of the boot on my Fisher 303 with a little Rotax 277 single lunger. I have had one failure with a Continental and one with a Lycoming though. Jim T. -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of Kevin Holcomb Subject: Re: Pietenpol-List: OT - Quad City Challenger II "Kevin Holcomb" Friends don't let friends fly a Rotax, Kevin www.airminded.net > [Original Message] > From: Greg Bacon <gbacon67(at)direcway.com> > To: > Date: 2/14/2005 11:51:20 PM > Subject: Re: Pietenpol-List: OT - Quad City Challenger II > > > DJ, > > I met a Challenger II owner at the Brodhead fly-in last year. He mentioned > that he was selling his Challenger because it was "the most boring thing he > ever flew". You may want to get a ride in one before diving in. > > BTW, I did a little tail dragger training in a Kitfox with a 582 Rotax. The > noise and vibration of that two stroke was annoying and disconcerting. It > took a lot of enjoyment out of the flight experience for me. > > Greg Bacon > Prairie Home, MO > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 19, 2005
Subject: Band Saw Adjustments
In a message dated 2/17/05 7:03:37 PM Central Standard Time, wingding(at)usmo.com writes: << Hi Chuck: I got a Harbor Freight metal cutting bandsaw but I am not real pleased with it. I doesn't cut straight in the horizontal position, the blade veers off to one side. In the vertical position the blade jumps off the wheels. Is there any way to correct this? My buddy has a King brand, but the same saw and his is great. Dennis >> Dennis, I had the exact same problem with mine, but it only jumped off every once in a while, mostly when the teeth caught and stalled the movement of the blade, then it would jump off. It seems to be a fairly common problem with these saws. I used it like that for quite a while, before attempting to figure out the problem. Here is what I did to correct it : Just remember...Safety First !! Always make a Visual Disconnect, when working on any piece of equipment, which means UNPLUG THE CHORD !! The saw is designed to twist the blade at the portion where it does the cutting. It seemed that it didn't twist the blade quite far enough to make a 90 cut, and it would make a crooked cut. There is a sliding portion of the blade guides, where the roller bearings are, and at each of these locations I made a small shim to go under there on one side of the lock bolt, to make it twist the blade just a little bit more. The shim is about .015" thick, and 1/4" wide, and about 3" or 4" long. I placed the shim on the side of the threaded locking bolt, so it would twist the blade a little bit more. Presto !! Makes straight 90 cuts !! There is also adjustments on the idler pulley, for blade tension, and blade track. These adjustments have to be done to keep the blade on course. For the blade tension, loosen the two bolts that lock the sliding idler pulley, I think it takes a 12mm wrench, and tighten the blade with the 3" black knob, till the blade on the back side is tight enough to twang maybe a B flat note (nice and tight, but not too tight). Then rotate the motor by hand, to see how the blade tracks. You will have to remove the belt guard to do this. If it creeps off the pulley, adjust the other bolt that makes the idler pulley angle in a little, and you can actually watch the blade go back on the pulley. Do this by hand, with the saw unplugged, to get the blade on track. Make the blade come back on the pulleys, but not so much as to make the blade ride on the little ridge on the back side of the pulley. If you over adjust, it would probably wear out that ridge. When satisfied, plug the saw back in, and with the blade cover still swung out of the way, just bump the switch on, and right back off, a couple of times. If the blade still looks like it is on track, turn it on, and watch to see what the blade does. If it stays in place on the pulleys, turn it off, close and secure the blade cover, and have at it. If it does not track on the pulleys, and tends to creep off the pulley, stop and unplug the plug, and re-adjust the blade guide on the idler pulley - the one that makes the idler pulley angle in and out. When the blade jumps off, I unplug the saw, raise it to the verticle position, open the blade cover, get the blade on the top idler pulley, and part way around the driven pulley. Then with a stick of wood, I hold the blade in place on the driven pulley, while I rotate the motor by hand, until the blade goes all the way around the driven pulley. Chuck Gantzer in the rain soaked Land of Oz ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 19, 2005
Subject: (no subject)
l4grasshopper(at)cox.net ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 19, 2005
Subject: Fwd: (no subject)
In a message dated 2/19/2005 1:21:05 PM Central Standard Time, JimNikls writes: -52 UAV Unbelievable that someone would make this - all real turbines! Check out the movie link below. Could be a UAV contender? From: JimNikls(at)aol.com Date: Sat, 19 Feb 2005 14:21:05 EST Subject: (no subject) Isablcorky(at)aol.com, dick(at)dethloffinsurance.com, ENHEND(at)aol.com, awferg(at)kingwoodcable.net, jimgraham(at)iopener.net, JMOORES(at)WebTV.net, pwpeavy(at)bellsouth.net, JLQ1(at)COX.NET, rhlehew(at)shaw.ca, Horizon(at)hcm3.com, hvaughan(at)sport.rr.com, jwwright3(at)sbcglobal.net --65.3f5f0fa6_alt_bound B-52 UAV Unbelievable that someone would make this - all real turbines! Check out the movie link below. Could be a UAV contender? _http://www.mcgirt.net/RC/VIDEOS/Giant_B52/B52_flight2.wmv_ (http://www.mcgirt.net/RC/VIDEOS/Giant_B52/B52_flight2.wmv) --65.3f5f0fa6_alt_bound B-52 UAV Unbelievable that someone would make this - all real turbines! Check out the movie link below. Could be a UAV contender? http://www.mcgirt.net/RC/VIDEOS/Giant_B52/B52_flight2.wmv ">http://www.mcgirt.net/RC/VIDEOS/Giant_B52/B52_flight2.wmv --65.3f5f0fa6_alt_bound-- /9j/4AAQSkZJRgABAgAAZABkAAD/7AARRHVja3kAAQAEAAAAPAAA/+4ADkFkb2JlAGTAAAAA Af/bAIQABgQEBAUEBgUFBgkGBQYJCwgGBggLDAoKCwoKDBAMDAwMDAwQDA4PEA8ODBMTFBQT ExwbGxscHx8fHx8fHx8fHwEHBwcNDA0YEBAYGhURFRofHx8fHx8fHx8fHx8fHx8fHx8fHx8f Hx8fHx8fHx8fHx8fHx8fHx8fHx8fHx8fHx8f/8AAEQgBqQLQAwERAAIRAQMRAf/EALkAAAID AQEBAQAAAAAAAAAAAAIDAAEEBQYHCAEBAQEBAQEBAAAAAAAAAAAAAAECAwQFBhAAAgECBAMF AwkEBgcGBAUFAQIRAAMhMRIEQVEFYXEiEwaBkTKhscHRQlIjFAdicjMV8OGCktJD8aLCU4OT JLI0RBYXCGNzVDXThEVVJuKjw2QlEQEBAAIBBAIBAwIFAwQDAQAAARECEiExAxNBUQRhcRQi BfCBkaEywdFCseFiI/FSBjP/2gAMAwEAAhEDEQA/APOGyASUItk9nCvh8niyK0m5BUlhpGYi JpbDKtwm6uoEtkW85LY5cpprhYBLW9trqHlNzaIJ7DFW2UNtJdIAunEYnRJxqXHwUxCkSrGe OonOs0CwJUAEwDzxmrkEEJMk/DmBTIuNILFnM9tQV4iYIJHCc6A9WkAwDjgcxRFC7KnAeE4d 9FGX8JYqFEZ50TABpH+XKjjAyq9VgCLJHisQTmAAaZv2KcbRJ/BjSAT4eB5U/qMKG72wkeR4 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0QP+ae40KpvhH71FUfjT20QbZnuPzUBDNO6kQFr4V7/opVM2/wAKdxoH3M2/e+qrERv4Q/eq UgFzf2UA2viud311Qs/TUAnOqBvZj20F2/4Z/d+mhEt8KD//2Q== ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: covering is FUN!
Date: Feb 20, 2005
well... the tail feathers are nearing completion. All covered except one elevator and the H.stab. I like covering! and you know what's even more disgusting?? I REALLY like stitching! It's so fun to tie those damn knots! am I crazy or what?! I am hoping to shoot Poly-Spray on them in the next week, maybe two DJ Vegh www.imagedv.com/aircamper N74DV ________________________________________________________________________________
From: Pilots4ETW(at)wmconnect.com
Date: Feb 21, 2005
Subject: Weldable flange (fiberglass fuel tank)
I'm getting close to building my fuel tanks out of fiberglass. In looking at the book, Sportplane Construction Techniques by Tony Bingelis (page 83) I see the flange but don't have any idea which flange size to order for my specific needs. Both AS&S and Wicks show flanges using 1/8", 1/4", 3/8", 1/2", 3/4" female pipe thread in which to insert the finger strainer. I'm guessing a 3/8" would be OK for a Contienetal A-65 or a Corvair engine's thirst? Or should I go with 1/2"? Thanks, Roy ________________________________________________________________________________
Subject: Plans ordering trouble
Date: Feb 21, 2005
From: "Dan Loegering" <danl(at)odayequipment.com>
Hi all, Have finally decided to take the plunge and order plans (wife said OK) and am running into difficulty trying to make this happen. Is the information on the Pietenpol web site still accurate? I attempted to email Don and Andrew with the addresses listed and they bounced back undeliverable. Any thoughts on how I can obtain a set of plans so I can start construction? Dan Loegering Fargo ND ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 21, 2005
Subject: Airfoils
Pieters, Anyone know whether the GN is the same airfoil as the B H Pietenpol? Corky ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Airfoils
Date: Feb 21, 2005
it is with the exception of the radius of the leading edge. the GN1 has a larger radius for a more blunt leading edge. Other than that it's the same. also the spars are placed on 31" centers on the GN1. DJ ----- Original Message ----- From: Isablcorky(at)aol.com To: pietenpol-list(at)matronics.com Sent: Monday, February 21, 2005 10:54 AM Subject: Pietenpol-List: Airfoils Pieters, Anyone know whether the GN is the same airfoil as the B H Pietenpol? Corky ________________________________________________________________________________
From: "Ben Charvet" <bcharvet(at)bellsouth.net>
Subject: Re: Plans ordering trouble
Date: Feb 21, 2005
I ordered my plans in November and used the Paypal option for payment. They were delivered within 2 weeks and even included a letter from Don Pietenpol suggesting that I make at least one part every day. I never received any e-mails from them though. Ben Charvet Just getting started too ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 21, 2005
Subject: Re: Airfoils
In a message dated 2/21/05 12:18:52 PM Central Standard Time, djv(at)imagedv.com writes: << it is with the exception of the radius of the leading edge. the GN1 has a larger radius for a more blunt leading edge. Other than that it's the same. also the spars are placed on 31" centers on the GN1. DJ >> DJ is correct about the leading edge, and although I've never seen the GN1 and the Pietenpol 'FC 10' overlaid on each other, I'd be willing to bet there are other small differences. I do understand that a larger radius on the leading edge helps keep the wing flying at a higher 'Critical Angle of Attack' (AOA when the wing begins to stall). Have you ever noticed how large the radius is on aerobatic planes? It's Huge !! It allows them to fly at a higher angle of attack, and use the enormous amount of thrust to maintain altitude, when they are behind the power curve. The official name for behind the power curve is the 'Region of Reversed Command'. The drawback to a larger radius leading edge is in cruise flight, where drag is increased significantly...that's why the aerobatic planes don't make a very efficient cross country plane. Nothing is for Free in aircraft design !! Chuck G. Hey...I've been reading a book by Berry Schiff called '1001 Things You Though You Knew About Aviation'. Why was it decided in the 18th Century that the territorial limit of the United States (and other countries) should extend three miles beyond shore ? This was the maximum range of a shore based cannon. ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 21, 2005
Subject: Re: Weldable flange (fiberglass fuel tank)
In a message dated 2/21/05 8:20:19 AM Central Standard Time, Pilots4ETW(at)wmconnect.com writes: << I'm getting close to building my fuel tanks out of fiberglass. In looking at the book, Sportplane Construction Techniques by Tony Bingelis (page 83) I see the flange but don't have any idea which flange size to order for my specific needs. Both AS&S and Wicks show flanges using 1/8", 1/4", 3/8", 1/2", 3/4" female pipe thread in which to insert the finger strainer. I'm guessing a 3/8" would be OK for a Contienetal A-65 or a Corvair engine's thirst? Or should I go with 1/2"? Thanks, Roy >> Roy, I believe 3/8" is the chosen pipe thread for the small Continentals. That is what I used, however I did some rework to the finger strainer. The only finger strainer I could find had 3/8" male pipe threads, and reduced to 1/4" female threads, with a hex to tighten the finger strainer into the weldable fitting. I was afraid 1/4" is too small, and would restrict fuel flow. I reworked the finger strainer by using a die to cut the male threads of the finger strainer down to the point where it would go in the female threads of the weldable fitting enough to allow an AN822 ELBOW with 3/8" male pipe thread on one end, to go into the weldable fitting, and 3/8" Flair fitting on the other end of the elbow. I left the hex on the finger strainer till I got the threads cut down enough, then cut the hex off, and used a square easy out to install and seat the finger strainer down in the weldable fitting, then installed the elbow on top of it. I ruined the first finger strainer, by cutting too much threads off, and it just threaded right through the weldable fitting. I now have 3/8" plumbing all the way from the tank, through the gascolator, to the carb. Oh yeah, before glassing it in, I also cut the ridge down around the radius of the weldable fitting, so the fiberglass layers would lay right up around it. Chuck G. the word 'Aileron' is derived from a French word referring to a 'Small Wing'. (sheesh.......I feel like Cliff Claven from Cheers !! ) ________________________________________________________________________________
Date: Feb 22, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: GN-1 project on ebay
This looks pretty nice........ http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1&item=4529984847&category=63679&sspagename=WDVW ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: GN-1 project on ebay
Date: Feb 22, 2005
that's the same one that was for sale last year. Not sure why it's listed again cause I thought it sold last time. It does look nice though. I like the aluminum combing work. DJ ----- Original Message ----- From: "Michael D Cuy" <Michael.D.Cuy(at)grc.nasa.gov> Subject: Pietenpol-List: GN-1 project on ebay > > > This looks pretty nice........ > > http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1&item=4529984847&category=63679&sspagename=WDVW > > > ________________________________________________________________________________
From: Hopperdhh(at)aol.com
Date: Feb 22, 2005
Subject: Why buy plans?
Listers, I was wondering if it is really necessary to purchase plans for the Pietenpol Air Camper, or the GN-1, when the plans in the 1932 Flying and Glider Manual (available from EAA) seem to be good enough to build from? Isn't that why they were published originally? Dan Hopper Walton, IN ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: Why buy plans?
Date: Feb 22, 2005
Dan, The plans include changes/improvements to several areas including cable routings, landing gear, spar fittings, rib construction, etc... Greg Cardinal FAA paperwork is DONE and approved! Final inspection to be scheduled in MARCH! ----- Original Message ----- From: Hopperdhh(at)aol.com To: pietenpol-list(at)matronics.com Sent: Tuesday, February 22, 2005 6:56 PM Subject: Pietenpol-List: Why buy plans? Listers, I was wondering if it is really necessary to purchase plans for the Pietenpol Air Camper, or the GN-1, when the plans in the 1932 Flying and Glider Manual (available from EAA) seem to be good enough to build from? Isn't that why they were published originally? Dan Hopper Walton, IN ________________________________________________________________________________
From: "Cinda Gadd" <csfog(at)earthlink.net>
Subject: Why buy plans?
Date: Feb 22, 2005
Dan, You could build from the F&G plans. The 1934 plans, from Don Pietenpol, are called improved and most seem to think they are. They are also bigger and there is more detail. The 34 plans are 2 1/2 inches longer and the Corvair fuselage is about 14 inches longer, you may want the longer fuse if you are larger than about 5'8" and 180 lbs. or just want more space. If you use the F&G plans check out the diagonal brace in the pilot pit, it goes the same way all the other diagonals go, opposite from the 34 plans. The F&G are also missing the long gusset on the lower longeron aft of the pilot seat and the large gusset on the tail post. The 34 plans also have larger and harder wood braces across the floor at the lift strut attach points. Hope this helps. Skip Hales Landing WV ________________________________________________________________________________
Date: Feb 22, 2005
From: Galen Hutcheson <wacopitts(at)yahoo.com>
Subject: Re: Why buy plans?
Dan, I think you could easily use the F&G plans. There seem to be about three types of Piet builders: those who stick religiously to the plans and don't stray at all, those who stray just a little from the plans, and those who stray a lot. There are even a few who use the plans only as an educational resource and from them build an entirely different airplane. All of the above builders are correct in that they are building airplanes and are having fun. For my project, I could have easily just used the F&G plans and my plane would have turned out just the same. If you are the purist builder, then the 1934 plans may be more helpful to you. Either way, you will have fun building this little airplane (and it's variations). Doc > > ----- Original Message ----- > From: Hopperdhh(at)aol.com > To: pietenpol-list(at)matronics.com > Sent: Tuesday, February 22, 2005 6:56 PM > Subject: Pietenpol-List: Why buy plans? > > > Listers, > > I was wondering if it is really necessary to > purchase plans for the Pietenpol Air Camper, or the > GN-1, when the plans in the 1932 Flying and Glider > Manual (available from EAA) seem to be good enough > to build from? Isn't that why they were published > originally? > > Dan Hopper > Walton, IN __________________________________ ________________________________________________________________________________
Date: Feb 23, 2005
From: Gene Hubbard <enhubbard(at)sbcglobal.net>
Netscape/7.2 (ax)
Subject: Re: 4130 cutting with PLASMA?
I have one from Grizzly--it's probably from the same factory in China. On mine, it was impossible to adjust the blade tension tight enough to keep the blade on the wheel. I used the cutting attachment on my welding torch to elongate the adjustment hole and get a bit more travel. Since then it's worked OK. I agree with you that it's not a great tool, but it gets my job done--usually. I only use it in the vertical position, and made a new table without the big hold that the stock one comes with. Gene Hubbard San Diego Dennis Engelkenjohn wrote: > >Hi Chuck: > I got a Harbor Freight metal cutting bandsaw but I am not real pleased >with it. I doesn't cut straight in the horizontal position, the blade veers >off to one side. In the vertical position the blade jumps off the wheels. Is >there any way to correct this? My buddy has a King brand, but the same saw >and his is great. >Dennis >----- Original Message ----- >From: <Rcaprd(at)aol.com> >To: >Sent: Wednesday, February 16, 2005 9:08 PM >Subject: Re: Pietenpol-List: 4130 cutting with PLASMA? > > > > >> >>In a message dated 2/16/05 6:15:56 PM Central Standard Time, >>jim_markle(at)mindspring.com writes: >> >><< Northern Tool and Harbor both have an outstanding metal cutting band >> >> >saw > > >>(cuts horiz and vert) for around $170.....EASILY worth the money..... >> >> >>That's what I use to cut all my 4130, both tubing and sheet steel. When I >>raise it up to verticle, I use it to cut sheet steel over.090" thick. I >> >> >bought > > >>mine used for $30. >> >>Chuck G. >> >> >> >> >> >> >> >> >> >> > > > > > > > > > > > ________________________________________________________________________________
Date: Feb 23, 2005
From: Gene Hubbard <enhubbard(at)sbcglobal.net>
Netscape/7.2 (ax) with PLASMA?
Subject: Re: Harbor Freight bandsaws / was: 4130 cutting with
PLASMA? I've had OK luck with the bi-matellic blades from Grizzly. One breaks every few months. Gene Jim Ash wrote: > > Don't even consider using the blade Harbor Freight sends you with the > bandsaw; go get a real blade from somewhere reputable. Better yet, buy > your blade by the foot, get some silver solder and make them to length > yourself. > > Jim Ash > > > >> >> >> Hi Chuck: >> I got a Harbor Freight metal cutting bandsaw but I am not real >> pleased >> with it. I doesn't cut straight in the horizontal position, the blade >> veers >> off to one side. In the vertical position the blade jumps off the >> wheels. Is >> there any way to correct this? My buddy has a King brand, but the >> same saw >> and his is great. >> Dennis >> ----- Original Message ----- >> From: <Rcaprd(at)aol.com> >> To: >> Sent: Wednesday, February 16, 2005 9:08 PM >> Subject: Re: Pietenpol-List: 4130 cutting with PLASMA? >> >> >> > >> > In a message dated 2/16/05 6:15:56 PM Central Standard Time, >> > jim_markle(at)mindspring.com writes: >> > >> > << Northern Tool and Harbor both have an outstanding metal cutting >> band >> saw >> > (cuts horiz and vert) for around $170.....EASILY worth the >> money..... >> >> > > > ________________________________________________________________________________
Date: Feb 23, 2005
From: Clif Dawson <CDAWSON5854(at)shaw.ca>
Subject: Re: 4130 cutting with PLASMA?
<004f01c51565$d09a9900$8442fea9@karen> <421D5831.9070906(at)sbcglobal.net> I have a question about these things. Are the wheels flat faced or crowned? clif I have one from Grizzly--it's probably from the same factory in China. On mine, it was impossible to adjust the blade tension tight enough to keep the blade on the wheel. I used the cutting attachment on my welding torch to elongate the adjustment hole and get a bit more travel. Since then it's worked OK. I agree with you that it's not a great tool, but it gets my job done--usually. I only use it in the vertical position, and made a new table without the big hold that the stock one comes with. Gene Hubbard San Diego ________________________________________________________________________________
From: "NEMuzzy" <list01(at)gourmetdamage.com>
Subject: RE: Testing a rib
Date: Feb 24, 2005
What is an appropriate method to break a wing rib? I built one tonight using stables to hold the gussets on. When I removed it from the jig, I found that there was not enough strength in the stapled joints to keep the rib in shape. Basically, things were shifting and twisting. From here on out I will go back to letting the rib cure in the jig. The rib tonight will be scrap, and I would like to bust it. I have had the best results from gluing all of the rib and gussets together at one time. Basically, putting a set of gussets into the jig, then all the rib sticks, then the other set of gussets. When I put one of the 3 inch split PVC clamps on each gusset everything is held firmly. After cure, the rib is removed, and everything looks really good. If I don't use that much pressure, sometimes a stick will not be seated fully, and the gusset will not have good contact with all of the mating sticks. I am concerned that I might be putting too much pressure on the T88 and be starving the joint. I tried a rib with Resorcinol so as to not have the pressure concern. It worked OK, but the T88 made a better looking rib (gap filling). Any insight would be appreciated. Regards- Norm Muzzy ________________________________________________________________________________
Date: Feb 24, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: Re: RE: Testing a rib
>What is an appropriate method to break a wing rib? Do not install the wing tip bow and attempt to tighten your drag and anti drag wires in the outer bay. I did this and when the end rib failed it did so with such a force that the noise it generated made me think that someone had fired a cannon in my living room. Mike C. ________________________________________________________________________________
Subject: RE: Testing a rib
Date: Feb 24, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
Look at the loads imposed on a rib in flight. Generally, most of the loading is applied to the lower capstrip, through air pressure on the fabric on the bottom of the wing and the partial vacuum (reduced pressure) from the air flowing over the top of the airfoil, transmitted to the lower capstrip through the rib lacing (some load is carried by the top capstrips, through the glue attaching the fabric to the top capstrips). If you assume the worst case, a 3.2 G pullout from a dive at max gross weight (say, 1100 lbs), with a 50% safety factor thrown in for good measure, the total load seen by the wing is 1100 x 3.2 x 1.5 or 5,280 lbs. If you assume that this load is evenly distributed over the 30 ribs, each rib is carrying a total load of 176 lbs. Further assuming that the load is evenly distributed along the 60" length of each rib, this works out to a loading of just under 3 lbs per inch of rib length. If you can suspend your rib to hang upside down, supported on two stubs of spars secured to your workbench and then press down with a flat piece of plywood 12" wide bearing down on a flat section of the rib and load it with 36 lbs of whatever you want, this would be a reasonable approximation of the actual loading. Having said all that, the main thing you want to check with glue joints is that the wood around the joint fails before the joint does. Any method you can apply to a joint to break it (except trying peel the doublers off - glue is not very strong in "peel strength") should demonstrate that the wood breaks first. If the glue joint breaks and the wood is intact, there's something wrong with your gluing technique. Jack Phillips, PE Sr. Manager, Disposables Product Development Clinical Technologies and Services Cardinal Health Creedmoor, NC (919) 528-5212 -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of NEMuzzy Subject: Pietenpol-List: RE: Testing a rib What is an appropriate method to break a wing rib? I built one tonight using stables to hold the gussets on. When I removed it from the jig, I found that there was not enough strength in the stapled joints to keep the rib in shape. Basically, things were shifting and twisting. From here on out I will go back to letting the rib cure in the jig. The rib tonight will be scrap, and I would like to bust it. I have had the best results from gluing all of the rib and gussets together at one time. Basically, putting a set of gussets into the jig, then all the rib sticks, then the other set of gussets. When I put one of the 3 inch split PVC clamps on each gusset everything is held firmly. After cure, the rib is removed, and everything looks really good. If I don't use that much pressure, sometimes a stick will not be seated fully, and the gusset will not have good contact with all of the mating sticks. I am concerned that I might be putting too much pressure on the T88 and be starving the joint. I tried a rib with Resorcinol so as to not have the pressure concern. It worked OK, but the T88 made a better looking rib (gap filling). Any insight would be appreciated. Regards- Norm Muzzy ________________________________________________________________________________
From: N321TX(at)wmconnect.com
Date: Feb 24, 2005
Subject: Aircraft Spruce & Specialty $HIPPING
I called AS&S early this morning thinking I would order some 1/16th inch thick plywood, 48 inches by 48 inches. The plywood was reasonable, just $24 but the lady quoted me a price of $120.00 to ship it. I then called Wicks. They wanted somewhere around $50 for the same piece of plywood, but this time the lady on the phone said "I can't tell you about shipping, the guys downstairs to that.." Is this reasonable, sales (at Wicks) not knowing what the left hand is doing and AS&S getting $120 for shipping a thin piece of 48 inch by 48 inch plywood a couple of states away? S.B. ________________________________________________________________________________
Date: Feb 24, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Sterling--- I went to UPS and it varied for a 50"x50"x2" 5 lb. package from 110 to 150 $$$$$$ !!!! Try the FedEx ground web site. Both of these sites have calculators to see how much things cost to ship------I certainly don't recall it being sooeee outrageous ! Mike http://www.ups.com/ http://www.fedex.com/us/services/us/ground.html ________________________________________________________________________________
Subject: Aircraft Spruce & Specialty $HIPPING
Date: Feb 24, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
The problem is that when you get big pieces like that (beyond the sizes UPS can ship), it has to go by truck and that gets expensive quickly. I tried to have all my big stuff (spars, longerons, plywood sheets) shipped at once so I only had to eat such a cost once. Actually, I did do it twice - I got my spars from Wicks and my longerons and plywood from ASS a couple of years later. As I recall it was about $100 each time for shipping - and that was just to the trucking companiy's terminal. I still had to manage to get the stuff from the trucking company to my house. Jack Phillips Finishing the structural repairs to NX899JP this weekend, then on to fabric repairs -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of N321TX(at)wmconnect.com Subject: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING I called AS&S early this morning thinking I would order some 1/16th inch thick plywood, 48 inches by 48 inches. The plywood was reasonable, just $24 but the lady quoted me a price of $120.00 to ship it. I then called Wicks. They wanted somewhere around $50 for the same piece of plywood, but this time the lady on the phone said "I can't tell you about shipping, the guys downstairs to that.." Is this reasonable, sales (at Wicks) not knowing what the left hand is doing and AS&S getting $120 for shipping a thin piece of 48 inch by 48 inch plywood a couple of states away? S.B. ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Date: Feb 24, 2005
Airborne Express is the cheapest when it comes to this stuff... and they'll deliver it to your house. That's how my big 4x8 sheets of ply came and it was reasonably priced DJ ----- Original Message ----- From: Phillips, Jack To: pietenpol-list(at)matronics.com Sent: Thursday, February 24, 2005 1:50 PM Subject: RE: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING The problem is that when you get big pieces like that (beyond the sizes UPS can ship), it has to go by truck and that gets expensive quickly. I tried to have all my big stuff (spars, longerons, plywood sheets) shipped at once so I only had to eat such a cost once. Actually, I did do it twice - I got my spars from Wicks and my longerons and plywood from ASS a couple of years later. As I recall it was about $100 each time for shipping - and that was just to the trucking companiy's terminal. I still had to manage to get the stuff from the trucking company to my house. Jack Phillips Finishing the structural repairs to NX899JP this weekend, then on to fabric repairs -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of N321TX(at)wmconnect.com Sent: Thursday, February 24, 2005 3:24 PM To: pietenpol-list(at)matronics.com Subject: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING I called AS&S early this morning thinking I would order some 1/16th inch thick plywood, 48 inches by 48 inches. The plywood was reasonable, just $24 but the lady quoted me a price of $120.00 to ship it. I then called Wicks. They wanted somewhere around $50 for the same piece of plywood, but this time the lady on the phone said "I can't tell you about shipping, the guys downstairs to that.." Is this reasonable, sales (at Wicks) not knowing what the left hand is doing and AS&S getting $120 for shipping a thin piece of 48 inch by 48 inch plywood a couple of states away? S.B. ________________________________________________________________________________
Date: Feb 24, 2005
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
S.B. You wrote it like AS&S has a shipping company. They are just passing along the rates from the shipping people. Due to the size it's probably going by truck. When I was doing my leading edge, they were nice enough to rip it into 4 pieces 12' X 96" which is leagel UPS size. walt evans NX140DL ----- Original Message ----- From: N321TX(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Thursday, February 24, 2005 3:23 PM Subject: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING and AS&S getting $120 for shipping a thin piece of S.B. ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Date: Feb 24, 2005
I got my plywood (1 4x8 sheet of 1/4" BS1088 and 3 sheets of 1/8" 4x8 BS1088 Okoume) from Noah's Marine for about $300 and that included freight (which was about $100 as I recall) DJ ----- Original Message ----- From: N321TX(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Thursday, February 24, 2005 1:23 PM Subject: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING I called AS&S early this morning thinking I would order some 1/16th inch thick plywood, 48 inches by 48 inches. The plywood was reasonable, just $24 but the lady quoted me a price of $120.00 to ship it. I then called Wicks. They wanted somewhere around $50 for the same piece of plywood, but this time the lady on the phone said "I can't tell you about shipping, the guys downstairs to that.." Is this reasonable, sales (at Wicks) not knowing what the left hand is doing and AS&S getting $120 for shipping a thin piece of 48 inch by 48 inch plywood a couple of states away? S.B. ________________________________________________________________________________
Date: Feb 24, 2005
From: Jim Ash <ashcan(at)earthlink.net>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
FYI on shipping light stuff - When I worked for Fedex, shipping cost rate was based on package weight. But there was also an internal calculation they did called 'dimensional weight', which is what they would end up charging if you shipped a large box of air. I don't remember the calculations, but the net result was to generate a 'weight' based on dimensions for oversized packages. I don't remember when they applied it versus just the normal package weight. Jim Ash > > >Sterling--- I went to UPS and it varied for a 50"x50"x2" 5 lb. package >from 110 to 150 $$$$$$ !!!! > >Try the FedEx ground web site. Both of these sites have calculators to >see how much things cost to ship------I certainly don't recall it being >sooeee outrageous ! > >Mike > >http://www.ups.com/ > > >http://www.fedex.com/us/services/us/ground.html > > ________________________________________________________________________________
From: "Jim Markle" <jim_markle(at)mindspring.com>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Date: Feb 24, 2005
I get all my ply from Alpha Aviation in Greenville (about a 30 minute drive East (sort of) from Dallas).....same price as AS&S, only costs driving out to see Russ and is a LOT more fun to deal with (he's a really nice guy)...... Or how about I "ship" it to Plano for $100 (that's a $40 savings!!!) and you "stop by" and pick it up???? Isn't that a win-win????? jm ----- Original Message ----- From: N321TX(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Thursday, February 24, 2005 2:23 PM Subject: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING I called AS&S early this morning thinking I would order some 1/16th inch thick plywood, 48 inches by 48 inches. The plywood was reasonable, just $24 but the lady quoted me a price of $120.00 to ship it. I then called Wicks. They wanted somewhere around $50 for the same piece of plywood, but this time the lady on the phone said "I can't tell you about shipping, the guys downstairs to that.." Is this reasonable, sales (at Wicks) not knowing what the left hand is doing and AS&S getting $120 for shipping a thin piece of 48 inch by 48 inch plywood a couple of states away? S.B. ________________________________________________________________________________
From: N321TX(at)wmconnect.com
Date: Feb 24, 2005
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Problem solved! I'm heading to Alpha Aviation in Greenville. Long drive from Central Texas, but worth the trip to see this place. Jim. Do I drop off a taco and Corona on the way, or FedEx it to Plano? Thanks for the tip. S.B. ________________________________________________________________________________ ETAsAhQKoFnlqgqD5i+i17eeRql5/3g4kwIUX2SPUuxbWcxYLReo+aBlUIXyCzs=
From: lshutks(at)webtv.net (Leon Stefan)
Date: Feb 24, 2005
Subject: Shipping cost
....."the supplier is passing the shipping cost along to you...." True, but I guarantee the shipping is the cheapest part of "shipping and handling" I recently bought a small item with $8 S&H only to find postage was just $1.25. The important thing is to do a lot of figuring and buy all of your ply at once. Also perhaps order extra 1/4 sheet so so. You will use it. Leon Stefan in Ks. Building his Peit from his meager UPS wage. ________________________________________________________________________________
From: "Jim Markle" <jim_markle(at)mindspring.com>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Date: Feb 24, 2005
Drop it off on the way....and pick up those welding flanges.... I typically call Russ first (903.455.3113) just to make sure.... JM ----- Original Message ----- From: N321TX(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Thursday, February 24, 2005 4:57 PM Subject: Re: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING Problem solved! I'm heading to Alpha Aviation in Greenville. Long drive from Central Texas, but worth the trip to see this place. Jim. Do I drop off a taco and Corona on the way, or FedEx it to Plano? Thanks for the tip. S.B. ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Date: Feb 24, 2005
I dunno about that.... have you checked what shipping for a taco and a beer bottle would cost?? ;) ----- Original Message ----- From: N321TX(at)wmconnect.com To: pietenpol-list(at)matronics.com Sent: Thursday, February 24, 2005 3:57 PM Subject: Re: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING Problem solved! I'm heading to Alpha Aviation in Greenville. Long drive from Central Texas, but worth the trip to see this place. Jim. Do I drop off a taco and Corona on the way, or FedEx it to Plano? Thanks for the tip. S.B. ________________________________________________________________________________
From: N321TX(at)wmconnect.com
Date: Feb 24, 2005
Subject: Re: Aircraft Spruce & Specialty $HIPPING
I guess an appology is due to AS&S. My mindset on the shipping issue was probably from my buying things on Ebay where some (not all) vendors charge $30 to send something and when it arrives in the mail, the postage was $6. I'm off to Alpha Aviation Supply Company in Greenville, TX next week for my plywood needs. AS&S had the best price for the actual purchase of the plywood I am in need of, BTW. S.B. ________________________________________________________________________________
From: "Jake Crause" <admin(at)homebuiltairplanes.com>
Subject: Upstate NY / Cold Conditions
Date: Feb 25, 2005
Hey folks, Anyone on the list building a Piet in Upstate NY? I just moved to Croghan (near Watertown) and am setting up shop to start building very soon. I'd love to meet with / converse with local builders if possible. On another note; my detached rough lumber 3.5 car garage is not insulated and as you can imagine it gets VERY cold in there. I kicked the snow off my boots inside the threshold of the door on the day I moved in and the same clumps of snow are right were I left them 2 weeks later. What are some ways I can deal with the cold and still make progress on the structure? I thought of building a thermostatically controlled heat box made of Styrofoam insulation to set over the work table and whatever part I'm working on while it cures. Not difficult to build and I imagine much easier than trying to heat the entire space. How long would the glue joints need to be maintained in the room temp range before they can be allowed to be returned to the sub-zero temps? Is it a bad Idea to let finished parts of the structure be exposed to such temps? FYI right now my plans are to use either T-88 or the West system. Is there a better glue for these cold conditions? Thanks in advance! Jake Crause www.homebuiltairplanes.com ________________________________________________________________________________
Date: Feb 25, 2005
From: W Meier <mwmp(at)earthlink.net>
Subject: Re: Aircraft Spruce & Specialty $HIPPING
Regarding the shipping of plywood, I have run into many problems with shipping. I have shipped plywood with fedex, airborne, ups and a number of truck lines. anywhere from a few sheets of 1/8" to 20,000 lbs. When shipping by truck, you are paying for the labor at the dock( to a point) . It doesn't seem to matter much whether you ship 20 to 200 lbs, the price doesn't change all that much. When shipping full size sheets via the overnight operations, my loss ratio was as high as 50 % The problem there was how to package light weight ( they DO charge by the pound) to prevent bending the panel in half. Lately, UPS has been accepting larger packages...I just shipped a sheet of 3/4" teak ply that I cut in half lengthwise so the package was 24"x 96" x 3" thick. The cost of shipping was $105 including insurance. It was classified as an oversize 3 package and was charged at a 90 lb rate, even though it only weighed 70lb. If anyone on the Piet list needs plywood shipped, let me know via PM or phone, not over the list. I will cut panels to rough size for you to save on shipping. Cheers Wayne Midwest Marine Plywood 651-882-9704 >From: N321TX(at)wmconnect.com >Subject: Re: Pietenpol-List: Aircraft Spruce & Specialty $HIPPING > >I guess an appology is due to AS&S. My mindset on the shipping issue was >probably from my buying things on Ebay where some (not all) vendors charge $30 >to >send something and when it arrives in the mail, the postage was $6. > >I'm off to Alpha Aviation Supply Company in Greenville, TX next week for my >plywood needs. > >AS&S had the best price for the actual purchase of the plywood I am in need >of, BTW. > >S.B. > > > > ________________________________________________________________________________
From: "Jim Markle" <jim_markle(at)mindspring.com>
Subject: Excellent Pietenpol article....
Date: Feb 25, 2005
on eBay.... This is about 10 pages of some of the best Pietenpol info available..... It's an article by Joe Christy called: "The Pasture Pilot's Pride and Joy" I got a copy of it about a year ago or I wouldn't be tellin' you guys about it!!! :-) It's great. <http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item6948497168&ssPageNameADME:B:SS:US:1> Jim Markle Plano, TX 214.505.6101 ________________________________________________________________________________
From: "Jim Markle" <jim_markle(at)mindspring.com>
Subject: Re: Excellent Pietenpol article....
Date: Feb 25, 2005
Ok, the link fails (why do I bother????) If you're interested, go to eBay and look up item #6948497168 Jim Markle Plano, TX 214.505.6101 ----- Original Message ----- From: Jim Markle To: pietenpol-list(at)matronics.com Sent: Friday, February 25, 2005 9:03 AM Subject: Pietenpol-List: Excellent Pietenpol article.... on eBay.... This is about 10 pages of some of the best Pietenpol info available..... It's an article by Joe Christy called: "The Pasture Pilot's Pride and Joy" I got a copy of it about a year ago or I wouldn't be tellin' you guys about it!!! :-) It's great. <http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item6948497168&ssPageNameADME:B:SS:US:1> Jim Markle Plano, TX 214.505.6101 ________________________________________________________________________________
Subject: Re: Testing a rib
Date: Feb 25, 2005
From: "Hodgson, Mark O" <mhodgson(at)bu.edu>
Norm, I recently finished a set of ribs, using T-88, and didn't encounter your problem. I measured the T-88 using two children's medicine-measuring syringes I got at CVS. Did the last because I had had one bad curing experience using the "equal length beads on the paper plate" method, in which it took about a week rather than 24 hours for the tackiness in one rib to go away. My sequence was a) install and glue ribs and braces in the jig, b) glue gussets on one side, c) staple gussets in place, d) pull out assembly, inspect for squeeze-out on all joints, turn jig upside down and place rib on back of jig and glue gussets to other side, e) staple gussets on other side, f) finish by inspecting for squeeze-out and labelling the date on the rib and the test pieces. I applied glue to both surfaces always, because early on it looked like that seemed to ensure good squeeze-out. At first I placed a thin plastic strip between the prongs of the staple when stapling, then pulled it out after driving the staple; theory being that that would allow for more T-88 in the joint. However, I found that that seemed to actually interfere with good squeeze-out, so I quit doing it, used more pressure on the standard 1/4" staples, and still had satisfactory breaking results with all of the test joints (one for each little batch of glue which amounts to 2 per regular rib, 3 on end ribs). HAVING SAID THAT, no one but me has inspected the ribs, which haven't been assembled into a wing, which has never flown. Take it for what it's worth. It's just that Resorcinol seems like a huge pain in the butt, kind of like using nails rather than staples, and the staples seemed to hold the rib together even during the 30 to 45 minutes when they were only on one side. Mark Hodgson ________________________________________________________________________________
Subject: Testing a rib
Date: Feb 25, 2005
From: "Textor, Jack" <jtextor(at)thepalmergroup.com>
Sounds like a good system Norm. You do a "test" with each rib? Is that something the feds want? Jack Textor ________________________________________________________________________________
From: "Dick Navratil" <horzpool(at)goldengate.net>
Subject: Re: Upstate NY / Cold Conditions
Date: Feb 25, 2005
Jake The answer to that question has a direct relationship to the tolerance level of the wife. Winter is a great time for making wing ribs or the tail feathers. You can make the jig for either and set it up on a dining room table or a washing machine while working and prop it up in the corner when not working. Winter is also good for making controll horns and other steel parts. T-88 will cure at 50 deg. so you can work in the basement also. Also, check out the local EAA chapter, they may let you set up a work area in the chapter hangar. Dick N. ----- Original Message ----- From: Jake Crause To: pietenpol-list(at)matronics.com Sent: Friday, February 25, 2005 12:38 AM Subject: Pietenpol-List: Upstate NY / Cold Conditions Hey folks, Anyone on the list building a Piet in Upstate NY? I just moved to Croghan (near Watertown) and am setting up shop to start building very soon. I'd love to meet with / converse with local builders if possible. On another note; my detached rough lumber 3.5 car garage is not insulated and as you can imagine it gets VERY cold in there. I kicked the snow off my boots inside the threshold of the door on the day I moved in and the same clumps of snow are right were I left them 2 weeks later. What are some ways I can deal with the cold and still make progress on the structure? I thought of building a thermostatically controlled heat box made of Styrofoam insulation to set over the work table and whatever part I'm working on while it cures. Not difficult to build and I imagine much easier than trying to heat the entire space. How long would the glue joints need to be maintained in the room temp range before they can be allowed to be returned to the sub-zero temps? Is it a bad Idea to let finished parts of the structure be exposed to such temps? FYI right now my plans are to use either T-88 or the West system. Is there a better glue for these cold conditions? Thanks in advance! Jake Crause www.homebuiltairplanes.com ________________________________________________________________________________
Date: Feb 25, 2005
From: Michael D Cuy <Michael.D.Cuy(at)grc.nasa.gov>
Subject: Re: Upstate NY / Cold Conditions
Jake-- don't know if you are near Brockport but Tom Bowdler is a nice guy (dentist by profession) who owns an 0-200 Canadian built Piet and is pretty close to finishing another. There are also TWO guys who have Ford powered Piets near there too---a father-in-law, son-in-law combination. I can't recall their names anymore but they came thru Ohio in 1998 or 99 and after we had flown a three ship for a while towards Indiana I pulled away from them and heard later that the one lost his prop and flipped in a bean field (he and his son were okay) and the father-in-law landed nearby safely. Last I heard the damaged Piet was either flying or close to flying again. Mike C. >Hey folks, > > >Anyone on the list building a Piet in Upstate NY? I just moved to Croghan >(near Watertown) and am setting up shop to start building very soon. I d >love to meet with / converse with local builders if possible. > > >On another note; my detached rough lumber 3.5 car garage is not insulated >and as you can imagine it gets VERY cold in there. I kicked the snow off >my boots inside the threshold of the door on the day I moved in and the >same clumps of snow are right were I left them 2 weeks later. What are >some ways I can deal with the cold and still make progress on the >structure? I thought of building a thermostatically controlled heat box >made of Styrofoam insulation to set over the work table and whatever part >I m working on while it cures. Not difficult to build and I imagine much >easier than trying to heat the entire space. How long would the glue >joints need to be maintained in the room temp range before they can be >allowed to be returned to the sub-zero temps? Is it a bad Idea to let >finished parts of the structure be exposed to such temps? FYI right now >my plans are to use either T-88 or the West system. Is there a better >glue for these cold conditions? Thanks in advance! > > >Jake Crause > >www.homebuiltairplanes.com ________________________________________________________________________________
From: Borodent(at)aol.com
Date: Feb 25, 2005
Subject: Re: Upstate NY / Cold Conditions
Jake I am in cambridge about 1 hour n of albany, but the real expert is Ed Snyder hes maybe 1/2 hour n of albany, in Clifton Park. He has a for sale ad in the current newsletter Henry Williams ________________________________________________________________________________
Date: Feb 25, 2005
From: Galen Hutcheson <wacopitts(at)yahoo.com>
Subject: Re: Testing a rib
Norm, these are all good techniques, but I found that the old fashioned way was the best way for me. I simply mitered in my caps and diagonals, guled (T-88) the joints. Layed a gussett over a joint and marked around it, spread on a good thick layer of glue, nailed the gussett on with one nail (3/8", 20 guage A/C) in each diagonal and usually two in each cap. Just as soon as I had all the gussetts on, I pulled (gently) the rib out of the jig and layed it on a sheet of wax paper on the work bench and did the back gussetts the same way as I did the first side. I like the nailing, it is quick and easy and doesn't add enough weight to even be concerened about. I could build two ribs easily in an evening after work. I have had my ribs inspected by several tech inspecters and they all approved them. I even cut all my caps out of spruce I bought at the local lumber yard, just like the old days. Hope this helps. Doc > > > > > > > > Contributions > any other > Forums. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Pietenpol-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > > __________________________________ http://mobile.yahoo.com/maildemo ________________________________________________________________________________
Date: Feb 25, 2005
From: Jimmy Courtney <jbciii5656(at)yahoo.com>
Subject: Re: Plans ordering trouble
Dan, I bought my plans just over a year ago. Here is the public information that I had acquired and used to contact Mr. Pietenpol. I hope that this information is of use to you. Donald Pietenpol 1604 Meadow Circle S.E. Rochester, MN 55904 Home Number (507) 289-2436 Home Fax: (507) 289-1279 Happy winds!!!! Jim Courtney jbciii5656(at)yahoo.com --------------------------------- ________________________________________________________________________________
From: "Jeff Hill" <jeff2dogs(at)hotmail.com>
Subject: cabane struts
Date: Feb 25, 2005
DNA: do not archive Its-Bogus: do not forward to list --- MIME Errors --- A message with no text/plain section was received. The entire body of the message was removed. Please resend the email using plaintext formatting. NOTE! This error can also occur when the poster of the message has a specific type of computer virus. This virus WAS NOT forwarded on to the List. The poster should be informed of the potential problem with their system as soon as possible. --- MIME Errors --- ________________________________________________________________________________
From: "Jake Crause" <admin(at)homebuiltairplanes.com>
Subject: Upstate NY / Cold Conditions
Date: Feb 25, 2005
Dick: Thanks for the reply. I have given some thought to building the ribs in the house because it would be very convenient to do so. However, the reason I'm holding off on building the ribs is kind of a strange one. I know that being an Army Helicopter Pilot I will be deployed to the Middle East very soon. Probably within a year or so. Because of this I have been trying to come up with ways to maintain progress on the aircraft even though I'll be out of the country. One way to do that will be to become the first Pietenpol builder (I assume) to finish all of the wing ribs and metal fittings for the aircraft while deployed to a war zone. I'll definitely spend some money in shipping the completed ribs back, but it would give me something to enjoy and distress with. Don't laugh, having deployed numerous times, I really think it can be done :D. Mike: Brockport is quite a hike but not an unrealistic day trip. Thanks for the tip. **Mr. Bowdler, are you on the list?** Henry: Cambridge is a bit of hike as well but, if you don't mind, I'd love to swing over and say hello. How far along are you? Does anyone know the affects of storing completed parts in very cold temps will have on the integrity of the wood and glue? Will the moisture freeze and damage the fibers somehow? Thanks. Jake ________________________________________________________________________________
From: <gcardinal(at)mn.rr.com>
Subject: Re: Upstate NY / Cold Conditions
Date: Feb 25, 2005
Jake, Wooden airplanes are stored in unheated hangars everywhere. I've never heard of a problem. Greg Cardinal Minneapolis (my hangar is unheated.....) ----- Original Message ----- From: Jake Crause To: pietenpol-list(at)matronics.com Sent: Friday, February 25, 2005 9:57 PM Subject: RE: Pietenpol-List: Upstate NY / Cold Conditions Does anyone know the affects of storing completed parts in very cold temps will have on the integrity of the wood and glue? Will the moisture freeze and damage the fibers somehow? Thanks. Jake ________________________________________________________________________________
Date: Feb 25, 2005
From: Galen Hutcheson <wacopitts(at)yahoo.com>
Subject: Re: Upstate NY / Cold Conditions
Jake, Wooden airplanes were flying to the north and south poles during the late 20's and 30's and, other than freeze their pilots and passengers, held up very well. Sometimes the engines were a little cranky though. Wood is one of the best materials to build airplanes out of. It is durable, strong for it's weight and doesn't suffer from fatigue like metal does. You will find a way to work on your plane in spite of the cold and some have fun. Doc (an "Old, Bold pilot...who is still alive :) --- gcardinal(at)mn.rr.com wrote: > Jake, > Wooden airplanes are stored in unheated hangars > everywhere. > I've never heard of a problem. > > Greg Cardinal > Minneapolis (my hangar is unheated.....) > ----- Original Message ----- > From: Jake Crause > To: pietenpol-list(at)matronics.com > Sent: Friday, February 25, 2005 9:57 PM > Subject: RE: Pietenpol-List: Upstate NY / Cold > Conditions > > Does anyone know the affects of storing > completed parts in very cold temps will have on the > integrity of the wood and glue? Will the moisture > freeze and damage the fibers somehow? Thanks. > > > > Jake > __________________________________ http://baseball.fantasysports.yahoo.com/ ________________________________________________________________________________
From: "Chet's Mail" <Chethartley1(at)mchsi.com>
Subject: Re: Upstate NY / Cold Conditions
Date: Feb 26, 2005
Jake: More power to you as to being deployed and building at the same time. I'm on my way to Kuwait to fly the C-12 there so if you are passing through stop by ops and say Hi. I'm trying to finish a project someone else started. But that will have to wait a few months. Chet. ________________________________________________________________________________
Date: Feb 26, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Re: cabane struts
Jeff I have been pondering the same question for months. Finally got a chance to talk to my TA about it (who is an A&P and competition Pitts builder and pilot), and he approved the use of the Carlson aluminum struts with the solid aluminum inserts. (Just like DJ Vegh has documented on his excellent website). http://www.sky-tek.com/struts.html I am using the smaller size struts for the cabanes and they have 3/4 x 1" solid inserts which will fit into these so you can use 1/4" bolts and still be 2 diameters from the edges where the ends attach. Will use the large ones for the wing struts with 1 x 1" inserts. > Hi guys, what is the most common size of cabane struts and what different > choices are there? > > Jeff in Texas -- Rick Holland ________________________________________________________________________________
Date: Feb 26, 2005
From: Rick Holland <at7000ft(at)gmail.com>
Subject: Cutting and grinding aluminum
Guys What are the best tools to use to cut and grind/shape aluminum struts? I have been using an angle grinder with an .040 blade to cut all my 4130 tubing (which works great). Thanks -- Rick Holland ________________________________________________________________________________
From: "DJ Vegh" <djv(at)imagedv.com>
Subject: Re: Cutting and grinding aluminum
Date: Feb 26, 2005
a bandsaw cuts aluminum struts just fine. for grinding I use my 12" bench disc sander or an angle grinder. be careful though.... aluminum is VERY efficient and heat transfer. it'll get real hot real quick when grinding on it. DJ Vegh www.imagedv.com/aircamper N74DV Mesa, AZ ----- Original Message ----- From: "Rick Holland" <at7000ft(at)gmail.com> Subject: Pietenpol-List: Cutting and grinding aluminum > > Guys > > What are the best tools to use to cut and grind/shape aluminum struts? > I have been using an angle grinder with an .040 blade to cut all my > 4130 tubing (which works great). > > Thanks > -- > Rick Holland > > > ________________________________________________________________________________
From: Wizzard187(at)aol.com
Date: Feb 26, 2005
Subject: Tachs
Pieters: I am looking to trade 3 clockwise tachs for 1 counterclockwise tach. Or will buy your counterclockwise tach. Mine are used tachs but think they should work. Ken Conrad in sunny Iowa 563 285 4073 ________________________________________________________________________________
Date: Feb 26, 2005
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: Tachs
You CAN change the rotation of a tach by adding a right angle drive, if that's the SNAFU walt evans NX140DL ----- Original Message ----- From: Wizzard187(at)aol.com To: pietenpol-list(at)matronics.com Sent: Saturday, February 26, 2005 2:25 PM Subject: Pietenpol-List: Tachs Pieters: I am looking to trade 3 clockwise tachs for 1 counterclockwise tach. Or will buy your counterclockwise tach. Mine are used tachs but think they should work. Ken Conrad in sunny Iowa 563 285 4073 ________________________________________________________________________________
From: Wizzard187(at)aol.com
Date: Feb 26, 2005
Subject: Re: Pietenpol-brake fluid
Pieters, What is the best brake fluid to use. The aircraft red stuff or the silicone that is out now. I am using aircraft parts that are now empty. Ken again in not so warm Iowa but good for Feb. ________________________________________________________________________________
From: Borodent(at)aol.com
Date: Feb 26, 2005
Subject: Re: Upstate NY / Cold Conditions
Jake I am on LI for a bit, I wont get up to Cambridge probably till the end of March, If that works for you I will call Ed and its only another hour to see him. My body is nearly done, working on controls. ribs done , tail done( on LI on the winter). Many Pieters in the past have made the observation, that some of the metal tabs need to be made 1/4 inch longer or so, If you try to make these ahead of time ( rather then fitting them on the job ) it would be nice to know which brackets and how much-- I'm not there yet so cant help with this Henry Williams ( L I 631 423 1813, Cambridge 518 677 5485 ) ( in Cambridge no internet ) ________________________________________________________________________________
From: FTLovley(at)aol.com
Date: Feb 26, 2005
Subject: Re: Tachs
Be carefull...not ALL right angle drives change the rotation. Forrest Lovley ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 26, 2005
Subject: Another building level reached
christinedigsjazz(at)shaw.ca, wayfollower(at)cox.net, T_FIN(at)Compuserve.com, glevy1(at)cox.net, IFlyTigers(at)aol.com, LCJELKS(at)aol.com, JimNikls(at)aol.com Pieters and friends, Ole Corky hasn't been too idle these winter months. Today I completed assembley of the major parts following a major overhaul of the Continental A-65 engine which will power Repiet NX311CC sometime in 05. An engine mechanic EARNS every nickel he charges. Corky and Isabelle livin the good life in warm Louisiana ________________________________________________________________________________
From: "Jake Crause" <admin(at)homebuiltairplanes.com>
Subject: Upstate NY / Cold Conditions
Date: Feb 26, 2005
My landlord came over today and we came up with a plan to insulate the garage and set up an oil furnace. He already has the furnace and he will pay for all the materials. Henry: Thanks for the invite. You can be sure I will take you up on it. Expect an email in early April :). Chet: It's good to know there are other Army Aviators out there building. I've run into a couple on my website at www.homebuiltairplanes.com but I'm surprised to find that most people who fly for the Army don't seem to have a big interest in recreational flying, let alone building. Best of luck on your trip and be safe! DOC and Greg: Thanks for the input. I guess it makes sense that wooden airplanes are subjected to the same climates as other aircraft and fair just as well. I'm going to stop worrying about it too much. Thanks for your help. Time to get building! Jake ________________________________________________________________________________
From: alexms1(at)comcast.net
Subject: Re: Pietenpol-brake fluid
Date: Feb 27, 2005
Ken, Use aircraft grade brake fluid in aircraft brakes. Do NOT use automotive brake fluid. I buy mine from A.C.S.& S.C. Alex Sloan -------------- Original message -------------- Pieters, What is the best brake fluid to use. The aircraft red stuff or the silicone that is out now. I am using aircraft parts that are now empty. Ken again in not so warm Iowa but good for Feb. Ken, Use aircraft grade brake fluid in aircraft brakes. Do NOT use automotive brake fluid. I buy mine from A.C.S. S.C. Alex Sloan
-------------- Original message -------------- Pieters, What is the best brake fluid to use. The aircraft red stuff or the silicone that is out now. I am using aircraft parts that are now empty. Ken again in not so warm Iowa but good for Feb. ________________________________________________________________________________
From: "NEMuzzy" <list01(at)gourmetdamage.com>
Subject: Testing a rib
Date: Feb 26, 2005
Jack- I will test a couple ribs, basically the ones that don't match up with the others, or that I don't want to use for whatever reason. The inspectors don't care about testing or anything like that. It doesn't hurt anything, but they are really only interested in making sure that you meet the minimum requirements, that the workmanship looks adequate, and that the paperwork is correct. This is my 2nd plane, so I have been thorugh the inspection process once (a couple times if you count helping others with their inspections). So long as the Des Moines FSDO is doing it, no big deal. Just make sure the plane is safe. Put 1.3 hours on the Cozy this afternoon. Seems strange to be building a plane that tops out at about the same speed where my first plane rotates. How far along are you? Des Moines, right? I have a source for wire wheels here that looks interesting. They make their own hobs and lace them up with moped rims. I don't know if the rims are heavy enough or not, but my guess is that they will probably work fine. -Norm Sounds like a good system Norm. You do a "test" with each rib? Is that something the feds want? Jack Textor ________________________________________________________________________________
From: Rcaprd(at)aol.com
Date: Feb 26, 2005
Subject: Re: Pietenpol-brake fluid
In a message dated 2/26/05 4:35:49 PM Central Standard Time, Wizzard187(at)aol.com writes: << Pieters, What is the best brake fluid to use. The aircraft red stuff or the silicone that is out now. I am using aircraft parts that are now empty. Ken again in not so warm Iowa but good for Feb. >> I use 5606 (the red stuff). Chuck Gantzer NX770CG p.s. I flew today for the first time in months !! It was 55 with winds 180 @ 15 to 20. Stayed in the 'condensed' pattern and shot a bunch of landings. Sure feels great to get back in the air. ________________________________________________________________________________
From: Wizzard187(at)aol.com
Date: Feb 27, 2005
Subject: Re: Tachs
Pieters. I have a right angle that does not change the direction. Lucky I didn't buy it , it was in some junk I acquried. Boy is it heavy. Ken Conrad ________________________________________________________________________________
From: "gbowen(at)ptialaska.net" <gbowen(at)ptialaska.net>
Subject: Re: Pietenpol-brake fluid
Date: Feb 27, 2005
On an ole low and slow Piete I'm not sure if it makes a lot of difference between clear silicone or red, but I can tell you from real experience that when you don't use the red stuff in a fast taxi or landing plane, you're in for a real sad surprise. During high speed ground testing of controls and brakes on my Cozy IV, I had the plane to 80 knts and return to stopped on a 5200' runway. The disc brakes put out a lot of heat when you're stopping a 1000 lb airplane on 1/2 of the runway. I managed to "boil-out" the clear autostore bought brake fluid from the disc brake calipers after the second run, ergo the brake failed with multiple boiling bubbles in the line. Luckily got stopped on the grass. The red aircraft grade brake fluid is higher in viscosity and apparently higher in temp boiling point. Replaced the clear fluid with aircraft red, haven't boil-out the fluid since. Good luck, ole Quasi-Piete N-1033B (which just this week got it's niffty 0-235 cranking hope to have flying next month) has motorcycle brake handles and go-cart sized compression brakes, think they'll hold ok. Gordon Bowen Original Message: ----------------- From: Wizzard187(at)aol.com Date: Sat, 26 Feb 2005 17:34:50 EST Subject: Pietenpol-List: Re: Pietenpol-brake fluid Pieters, What is the best brake fluid to use. The aircraft red stuff or the silicone that is out now. I am using aircraft parts that are now empty. Ken again in not so warm Iowa but good for Feb. ________________________________________________________________________________
From: "Jack Phillips" <pietflyr(at)bellsouth.net>
Subject: Another building level reached
Date: Feb 27, 2005
Sure looks purty, Corky Jack Finishing the last of the structural repairs to NX899JP today - then on to fabric work -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com]On Behalf Of Isablcorky(at)aol.com christinedigsjazz(at)shaw.ca; wayfollower(at)cox.net; T_FIN(at)Compuserve.com; glevy1(at)cox.net; IFlyTigers(at)aol.com; LCJELKS(at)aol.com; JimNikls(at)aol.com Subject: Pietenpol-List: Another building level reached Pieters and friends, Ole Corky hasn't been too idle these winter months. Today I completed assembley of the major parts following a major overhaul of the Continental A-65 engine which will power Repiet NX311CC sometime in 05. An engine mechanic EARNS every nickel he charges. Corky and Isabelle livin the good life in warm Louisiana ________________________________________________________________________________
Date: Feb 28, 2005
From: Gary W Meadows <garymead(at)swbell.net>
Subject: Rib-testing
Hey guys, It's been a while since I posted, but I just wanted to exit lurking mode and chime in on my highly unscientific version of rib-testing. I made up a test rib, and let it cure for a few days. Next, I propped the rib up between the workbench and my step stool. I then lifted myself up on my hands holding onto the bench and ladder and placed one foot onto the rib. I gradually let the rib take my weight until I had probably 70 - 80% of my weight on that rib!! Now, I'm about 230 on the hoof, so I figure that rib was holding up a ballpark of between 160 to 185 pounds!!! I was amazed at how strong those things are!! Anyway, I then did the math - 30 ribs * 170# and came up with around 5000# - good enough for me!! Even if I guessed way wrong, that rib was still holding an incredible amount of weight when compared to how much IT weighs. Kinda like an ant!! To do a more accurate test, I guess I could have place the rib on a board on a bathroom scale, but all it was for was to bolster my confidence in the rib design, material and my own building technique and it worked!!! By the way, I made one rib per night and let the one side cure, then the next day, glued on the opposite side gussetts and made a new on in the jig. It was slow, but I was working tail feathers too, so it was fine. I also had trouble with the ribs not holding their shape out of the jig. I suspect my capstrip bending wasn't thourough enough. Now, I'll go back into stealth mode and get back to work, waiting to get home and into the garage to get back to work on the Piet!! Gary Meadows Spring, TX ________________________________________________________________________________
From: Andimaxd(at)aol.com
Date: Feb 28, 2005
Subject: Throttle quadrant plans
Hello to all in the group: Does anyone have plans for a throttle quadrant like these? I don't want/need anything fancy. I can build one from scratch from these pictures, but, I don't know how long to make the "throw & pivot points". These two examples seem to be very different in their geometry. I don't know what would be best with a continental 75 engine/carburetor. This is just a shot in the dark, but I thought I would ask anyhow. Thanks in advance, and happy building/flying, Max Davis Arlington, TX. NX101XW (We now have an official N number, very exciting!) (http://mykitplane.com/Planes/photoDisplay.cfm?PhotoName=DSCF0007a.JPG&PhotoID=2291) ________________________________________________________________________________
From: Isablcorky(at)aol.com
Date: Feb 28, 2005
Subject: Re: Throttle quadrant plans
Max, I remember a comment by my DAR. He said to make the throw on the quad larger than the needed movement of the throttle arm. Corky who can't remember too much lately ________________________________________________________________________________
From: "Ed G." <flyboy_120(at)hotmail.com>
Subject: Rib-testing
Date: Feb 28, 2005
Good to see you back on the list Gary...It has been a long time..I made my ribs the same way, let the top gussets cure overnight then pulled the rib out of the jig and put the gussetts on the flip side and do the first side of a new rib each day. They came out great and there is no detectable difference between any of them.I lined my rib jig with plastic grocery bags cut down each side..They protected the rib jig and most of the plastic would peel off the T-88..the rest I just sanded off .. I would lay up a rib then go work on some other part of my Piet...If you're patient it works great...Ed G. >From: Gary W Meadows <garymead(at)swbell.net> >Reply-To: pietenpol-list(at)matronics.com >To: pietenpol-list(at)matronics.com >Subject: Pietenpol-List: Rib-testing >Date: Mon, 28 Feb 2005 06:41:56 -0800 (PST) > >Hey guys, > > It's been a while since I posted, but I just wanted to exit lurking mode >and chime in on my highly unscientific version of rib-testing. I made up a >test rib, and let it cure for a few days. Next, I propped the rib up >between the workbench and my step stool. I then lifted myself up on my >hands holding onto the bench and ladder and placed one foot onto the rib. I >gradually let the rib take my weight until I had probably 70 - 80% of my >weight on that rib!! Now, I'm about 230 on the hoof, so I figure that rib >was holding up a ballpark of between 160 to 185 pounds!!! I was amazed at >how strong those things are!! Anyway, I then did the math - 30 ribs * 170# >and came up with around 5000# - good enough for me!! Even if I guessed way >wrong, that rib was still holding an incredible amount of weight when >compared to how much IT weighs. Kinda like an ant!! > > To do a more accurate test, I guess I could have place the rib on a board >on a bathroom scale, but all it was for was to bolster my confidence in the >rib design, material and my own building technique and it worked!!! > > By the way, I made one rib per night and let the one side cure, then the >next day, glued on the opposite side gussetts and made a new on in the jig. >It was slow, but I was working tail feathers too, so it was fine. I also >had trouble with the ribs not holding their shape out of the jig. I suspect >my capstrip bending wasn't thourough enough. > > Now, I'll go back into stealth mode and get back to work, waiting to get >home and into the garage to get back to work on the Piet!! > > Gary Meadows > Spring, TX ________________________________________________________________________________
Subject: Throttle quadrant plans
Date: Feb 28, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
I=A1=AFll look tonight and thry to make some measurements off mine. I have an A65 Continental. It=A1=AFs basic geometry to design your own. You need to know the circmferential distance you need the cable to provide at the carburetor. Measure the distance from the pivot point of the thrrottle arm on the carb to the point where your bugnut will be attached (call this dimentions =A1=B0r=A1=B1 for radius. Now measure the number of degrees the throttle arm needs to move to go from idle stop to full throttle (use your kid=A1=AFs elementary school protracter). Now divide this number (it=A1=AFll be somewhere around 45 =A2=AA) by 57.30 to convert it to radians (don=A1=AFt worry about what that means, just do it) and multiply that number by what you got for =A1=B0r=A1=B1 above. This is the linear distance the throttle cable needs to provide. Now for the cockpit end. Your throttle quadrant needs to produce this amount of linear travel, plus a little bit more, as Corky so wisely suggested. The reason for this is to make the stops at the carburetor, not in your quadrant. Otherwise you will not be able to quite get full throttle (increases pucker factor on takeoff) or quite get down to idle (which can cause some high speed taxiing, especially downhill and downwind). Here you=A1=AFve got a little discretion. I suggest you go sit in some other airplanes and see how they feel, then measure their quadrants. I copied mine from a J-3 Cub, because I used to own one and thought its throttle felt fine. You=A1=AFve got two paraemters you can play with - the radius (length) of your throttle lever, and its throw, or angular sweep. The longer the radius, the less angle it needs to sweep through to get the same cable movement. The formula is Radius x Angle (in degrees, divided by 57.30 to convert to radians) linear cable movement, which should be maybe =A8=F9=A1=B1 more than the cable movement required by the carburetor. As to how long to make your throttle quadrant lever, that is a matter of personal preference. Obviously, it needs to be at least as long as the Radius you just determined, but how much longer is up to you. One other thing to watch out for - your cable needs to be solidly attached to structure near the attach points for both the quadrant and the carburetor. Otherwise, some of your quadrant movement will just go into bending the entire cable, housing and all. Good luck, Jack Still working to repair NX899JP in time to fly it to Brodhead this summer -----Original Message----- Does anyone have plans for a throttle quadrant like these? I don't want/need anything fancy. I can build one from scratch from these pictures, but, I don't know how long to make the "throw & pivot points". These two examples seem to be very different in their geometry. I don't know what would be best with a continental 75 engine/carburetor. This is just a shot in the dark, but I thought I would ask anyhow. Thanks in advance, and happy building/flying, Max Davis ________________________________________________________________________________
From: "Oscar Zuniga" <taildrags(at)hotmail.com>
Subject: Throttle quadrant plans
Date: Mar 01, 2005
I obviously didn't make the quadrant that's on 41CC (Corky did), but I've made others. I found that if I played around at the workbench with some junk materials like plywood and scrap metal to make a mock-up, it's easier and more satisfying to work out the stroke, travel, and proportions of the lever than if you sat down and worked out the trigonometry or drew it up in CAD. If you don't like the throw or travel, you just punch a new pivot point and try that, or cut out a longer handle and try that. Grab whatever is handy and start experimenting. I have a box of miscellaneous hardware that I've picked up from jobsites and parking lots over many years, and I'm sure all of you do too- so I work out of that and my scrap bin to do test fits of things, then fabricate the final item using "real" stuff. We don't need no stinkin' plans (and I'm an engineer!!) Oscar Zuniga San Antonio, TX mailto: taildrags(at)hotmail.com website at http://www.flysquirrel.net ________________________________________________________________________________
Date: Mar 01, 2005
From: BARNSTMR(at)aol.com
Subject: Re: Throttle quadrant plans
Max Hey man. I must apologize for not getting back to you about the throttle plans. I have been covered up at work and home projects and barely get time to check my email lately. excuses...excuses... Lon built the throttle pictured for our pietenpol. It is straight from the Hatz plans. I will try to scan it soon if I can get his plans from him. There are some phenolic washers used for a friction adjustment. Anyway... keep after me and I will get it for you. Terry -- Terry L. Bowden ph 254-715-4773 fax 254-853-3805 ________________________________________________________________________________
From: Wizzard187(at)aol.com
Date: Mar 01, 2005
Subject: Re: tenpol-List:fuel pressure
Pieters: I have a J3 cub gas tank in the front of my piet with a 75 hp cont engine and have been running the engine but it craps out when I add throttle. The books say you should have 1/2 lbs of pressure (19 inches) of head. I can't see how a j3 cub has ever had this much. With just two gal of gas I have about 6 inches when sitting with the tail wheel down and my motor cycle wheels on. I am going to put a 90 degree tube in my gas cap to get some prop blast and wonder if this will do any good. I have had three different carbs on and they all act the same. Still looking for a counter clockwise tach. Has anyone used one of the new electronic tach on a mag that they really like. Ken Conrad, Long Grove Iowa ________________________________________________________________________________
Subject: tenpol-List:fuel pressure
Date: Mar 01, 2005
From: "Phillips, Jack" <jphillip(at)alarismed.com>
Hi Ken, The J-3 had the tank sitting a little higher than a Piet does, in relation to the carburetor. Still, you should be all right. Have you measured the fuel flow by taking the fuel line off at the carburetor and time running the fuel into a bucket? I don't know what an A75 burns, probably a little over 4 gals per hour. You need at least 150% of that available, so you should be getting at least 6 gals per hour, or a gallon every ten minutes through your fuel system. Before going to the trouble of putting the 90 degree tube on your fuel cap, just try it with the fuel cap off - that will tell you if you have a venting problem. If it craps out immediately when you add throttle, it is not a fuel flow problem because the float chamber (if full) will provide enough fuel for at least 5 - 10 seconds of full throttle operation. Might be a mixture problem. Do you know for sure you have the correct jet in the carburetor? Do you know if the float level is set crrectly? This critical (assuming you have a Stromberg). Jack Phillips, PE Sr. Manager, Disposables Product Development Clinical Technologies and Services Cardinal Health Creedmoor, NC (919) 528-5212 -----Original Message----- From: owner-pietenpol-list-server(at)matronics.com [mailto:owner-pietenpol-list-server(at)matronics.com] On Behalf Of Wizzard187(at)aol.com Subject: Re: Pietenpol-List:fuel pressure Pieters: I have a J3 cub gas tank in the front of my piet with a 75 hp cont engine and have been running the engine but it craps out when I add throttle. The books say you should have 1/2 lbs of pressure (19 inches) of head. I can't see how a j3 cub has ever had this much. With just two gal of gas I have about 6 inches when sitting with the tail wheel down and my motor cycle wheels on. I am going to put a 90 degree tube in my gas cap to get some prop blast and wonder if this will do any good. I have had three different carbs on and they all act the same. Still looking for a counter clockwise tach. Has anyone used one of the new electronic tach on a mag that they really like. Ken Conrad, Long Grove Iowa ________________________________________________________________________________
Date: Mar 01, 2005
From: "walt evans" <wbeevans(at)verizon.net>
Subject: Re: tenpol-List:fuel pressure
Ken, Sound like the problem I had when first setting up the idle mixture screw on my Stromberg (assuming that's what you have.) Since the carb doesn't have an accelerator pump . (65 year old equiptment) Had to keep messing with the screw till I got way to the rich end of idling good. Even now it may stumble if the throttle is pushed forward too fast. walt evans NX140DL ----- Original Message ----- From: Wizzard187(at)aol.com To: pietenpol-list(at)matronics.com Sent: Tuesday, March 01, 2005 4:09 PM Subject: Re: Pietenpol-List:fuel pressure Pieters: I have a J3 cub gas tank in the front of my piet with a 75 hp cont engine and have been running the engine but it craps out when I add throttle. The books say you should have 1/2 lbs of pressure (19 inches) of head. I can't see how a j3 cub has ever had this much. With just two gal of gas I have about 6 inches when sitting with the tail wheel down and my motor cycle wheels on. I am going to put a 90 degree tube in my gas cap to get some prop blast and wonder if this will do any good. I have had three different carbs on and they all act the same. Still looking for a counter clockwise tach. Has anyone used one of the new electronic tach on a mag that they really like. Ken Conrad, Long Grove Iowa ________________________________________________________________________________
From: TBYH(at)aol.com
Date: Mar 01, 2005
Subject: Firewall
My Piet's basic fuselage structure is finished and I'm writing to ask about the firewall. What do most Pieters cover their firewall with, i.e. I assume steel or aluminum? Do you put some of that fireproof fabric in between the metal and the plywood firewall bulkhead? I'm building a Model A powered Piet so mine also has the "shelf" area behind the engine...would appreciate any advice. Many thanks! Fred B. ________________________________________________________________________________
From: "cgalley" <cgalley(at)qcbc.org>
Subject: Re: tenpol-List:fuel pressure
Date: Mar 01, 2005
Does it change when you raise the tail? Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: Wizzard187(at)aol.com To: pietenpol-list(at)matronics.com Sent: Tuesday, March 01, 2005 3:09 PM Subject: Re: Pietenpol-List:fuel pressure Pieters: I have a J3 cub gas tank in the front of my piet with a 75 hp cont engine and have been running the engine but it craps out when I add throttle. The books say you should have 1/2 lbs of pressure (19 inches) of head. I can't see how a j3 cub has ever had this much. With just two gal of gas I have about 6 inches when sitting with the tail wheel down and my motor cycle wheels on. I am going to put a 90 degree tube in my gas cap to get some prop blast


February 01, 2005 - March 01, 2005

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