RV-Archive.digest.vol-cu

April 23, 1997 - - - - , 20-



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Subject: Re: Piper Blade Pitot Tube
From: gasobek(at)juno.com (Gary A. Sobek)
Date: Apr 23, 1997
The Piper Blade Pitot tube works great on RV-4 N144RS. It has been flying 5 years and is very accurate. Both the pitot and static are used on this aircraft. It was placed 1 bay inboard from where Van's plans call for it. It is much less suspectable to damage on the ground compared to the standard tube. That is its main advantage. At fly ins, all the RV types look all over the airplane and have been know to bump the pitot tube and knock it out of alignment with the air flow. I did this the first time I look under the wing on an RV. I did tell the pilot, builder owner that I had bumped it. The disadvantage of the Piper Blade Pitot is that this is something that you need to buy in addition to the kit. It also needs a doubler of about .040 like you discribed. I recommend Nyloseal like Van uses on the brakes for pitot / static installation. A friend at Pacific Southwest Instrument shop reports that that is what they use on their bench and it leak tests without any adjustment. (Tightening of lose fittings) It was his recommend setup. This is also the most expensive way. Gary A. Sobek RV-6, 20480 N157GS writes: > >I've searched the archives and I still have a few unanswered questions >so I >need to go where others have undoubtedly gone before. I recently >purchased a >Piper Blade Heated Pitot tube from a salvage yard. The heating >element is >gone but I've flown 10 years and 1500 hours without pitot heat so >don't >figure this is an issue. For thirty bucks it simply looks better than >Van's >unit in my opinion. My questions are: > > (1) Van's pitot opening is 14 inches from the leading edge. An >Arrow >on the field with a blade pitot has its placed 29 inches from the >leading >edge. Any suggestions on placement considering the blade is only 4 >inches >long and Van's is 6-7? Accuracy is a big issue. > > (2) The blade has a static opening, do you suggest plumbing >this? One >builder says he plugged his up. > > (3) If I simply use a 3"x3" .040 skin doubler with nutplates >will this >be sufficient or do I need to tie in a mounting bracket for strength? > > (4) Is there some type of flexible tubing recommended that would >be >durable and easy to install that would connect the tube with the >guage? > >Thanks in advance, IT'S APPRECIATED! > >Rob Miller >RV-8 wings > ________________________________________________________________________________
Date: Apr 23, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: RV-4 Fuselage Bulkheads
Ad me to the list too, please. thanks ________________________________________________________________________________
Date: Apr 23, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Piper Blade Pitot Tube
Rob; I have one of those on my 6 and it works great--stall speed is 8 kts and top speed is 37 kts.:) I located it exactly where the plans indicated to put the tube. If we have the same one. it has two holes in the mounting base, one on each side of a teardrop shaped base. I had the two bolts go into the spar flange that is located just forward of the hole that Vans plans says to use. Did have to slightly enlarge the hole in the wing skin and added a new hole for the static port outlet. I used the static port, why not, I think Vans instructions say that there may be some error in the location on the side of the fus. I just trimmed the wires off right at the base and ignored that the thing could be heated. Used a poly type (ridged wall) tube from there to the cockpit. >From the best I can tell, my a/s with this as a source, is within about 2-3 mph as checked with loran and solved for temp, press alt etc etc etc. And as I've said before, I think most of the AF a/c I flew had installation errors at least this large. Any suggestions on placement considering the blade is only 4 inches >long and Van's is 6-7? Accuracy is a big issue. > > (2) The blade has a static opening, do you suggest plumbing this? One >builder says he plugged his up. > > (3) If I simply use a 3"x3" .040 skin doubler with nutplates will this >be sufficient or do I need to tie in a mounting bracket for strength? > > (4) Is there some type of flexible tubing recommended that would be >durable and easy to install that would connect the tube with the guage? > Please note: the plane doesn't fly wing low because of it, and I drink one less cup of coffee before take off so as not to over gross due to the increased wt. and if I die, I know it will be due to flying without a heated pitot tube. Just my opinion. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Apr 23, 1997
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Re: Ellison Throttle Body
> >Al, > Thanks again for the response, do you know where I could find one of these >sonic cleaners? > Ryan B > > Ryan, You should be able to get them at K Mart or Meijers etc... It's just a standard Sonic Denture Cleaner. I got mine at a garage sale for $5. It's a "Sunbeam Ultrasonic Denture Cleaner". The bowl is 3 1/2" wide by 3" across and 1 1/2" deep. It's Sunbeam model #UDC-1 E40407. I think you could find it in almost any Dental Hygene section. The bowl is stainless steel. Hope this helps. Al ________________________________________________________________________________
Date: Apr 23, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: tachometers, engine gauges?
Randall Henderson wrote: > > > I was planning on getting a UMA tachometer but based on experiences of > people on this list as well as others I guess I won't. Any recommended > alternatives? I am specifically looking for an electronic, with analog > readout, i.e. a REAL NEEDLE not one of those LCD or LED displays that > simulate analog, and preferably 2 1/4" dia. The MICRO-1000 series stuff > in ACS looks promising, but their application chart only lists ROTAX, > etc. Anyone ever used those? > > Also I was thinking of using those square, gangable Mitchell gauges sold > in ACS for oil press/temp and amps/volts. Any comments from anyone who > has had experience with these (good or bad)? > > Randall Henderson, RV-6 > randall(at)edt.com > http://www.edt.com/homewing The Mitchell gauges are VDO gauges with Mitchell silkscreened over the face. I use a VDO tach in my off-road vehicle, and it is very stable, and nicely backlit. Never had a problem with any of the instrumentation I've used. I may be able to save you a few $$ on VDO instruments, respond off list if you're interested. Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 23, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Aymar-Demuth Prop.
> >What is the current VAN's web site address. CAN't seem to get the link that >most pages point to to respond. > http://www.vansaircraft.com Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Apr 23, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Piper Blade Pitot Tube
Appolies for putting this on the list... Gary, If you're ever out in the Redlands (L12) area, look me up, I'd love to see you -6... Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 23, 1997
From: willsm(at)manta.nosc.mil (Mike Wills)
Subject: Re: RVList Humor - delete if you want!
You forgot the 512 enraged listers who expect the original poster to traipse through 2Gbytes of archive files before bothering the list with light bulb trivia. Mike Wills RV-4(wings) willsm(at)manta.nosc.mil ________________________________________________________________________________
From: BARNES_ERIC(at)Tandem.COM
Date: Apr 23, 1997
Subject: Alumiprep trough (was Beginning Empanage!)
>>Actually, I'm thinking about building a small workbench type device >>with sides and line it with something. Put a hole in the bottom and >>let the water run into a bucket. Phil Arter gets credit for this one. I bought a 10' piece of plastic rain gutter, and cut it into 3+' and 6+' lengths. I put on plastic end caps I (bought also), and presto - a place to spray alumiprep on those parts, cheap. So far, I've used little acid, so I just filled the trough up with water to dilute it and dumped it. Hasn't killed the grass yet. EB #80131 ________________________________________________________________________________
Date: Apr 23, 1997
From: Boris <smbr(at)digital.net>
Subject: Re: canopy care
RV>(pledge) for years (15+) to clean my canopy in both gliders and power planes > >I used to use pledge. But, it contains silicone. On my fibreglass glider I now use Meguires, dark red bottle. It contains no silicone - in case one needs to repaint or touch up paint. ________________________________________________________________________________
Date: Apr 23, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Piper Blade Pitot Tube - location
I just looked at my Debonair's pitot tube yesterday. Its tip is just a hair forward of the leading edge - maybe enough to be at least even with a stuck on bug. A nearby Mooney is nearly the same. I think it is mounted to the skin with a doubler plate. Beech does make good stuff and this has been there for 32 years with no problem. I had thought of some exotic mount that would attach to the tie down bar but now I'm thinking that fixed there and hit hard might do more damage. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Apr 23, 1997
From: Boris <smbr(at)digital.net>
Subject: Re: RV-4 Fuselage Bulkheads
Charlie Kuss wrote: > > > > > > << have a question concerning the 2 piece bulkheads in the RV-4 fuselage. > > When assembling these, my first inclination was to simply align the tooling > > holes, and hammer them together. > > snip > > I am beginning to wonder if I did the right thing. Any advice from RV-4 > > builders past this point would be greatly appreciated. > > > > Joe Rex > > RV-4 Fuselage-ready to build jig? >> > > > > As it so happens, I have a LARGE opinion on this subject, after building 7 of > > these things. It depends on if you want a smooth fuse or not. Email me off > > the list, as the explanation (how to fix) is a bit detailed. > > > > My soap box is ready.... > > > > Check six! > > Mark Mark, Please be so kind as to email me a copy of your reply to the above problem. I'd like to save it (your reply) to disk (I do this a lot so that I'll have the info handy when I need it). Thanks Boris Robinson smbr(at)digital.net ________________________________________________________________________________
Date: Apr 23, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: IFR Certification
> My RV is IFR certified and I had no trouble at all with the FSDO. All you > have to do is check the proper box on the application for IFR certification. > The same goes for Aerobatics. You need to have TSO''d radios for your VOR > to be legal. Only the Transponder and ELT (and GPS if used for IFR) need to have TSO approval for operations under part 91. Ref. FAR parts 91.205, 91.207, 91.215. Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
Date: Apr 23, 1997
From: "Stan Mehrhoff" <99789978(at)msn.com>
Subject: unsuscribe
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Date: Apr 23, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: How to fit fwd elevator push tube - Quickbuild??
Hi, I never was very good at puzzles. This looks to me like a good one. The 47.5 inch push-pull tube is too long to be slipped into the channel. If I try to insert from the tail forward, it hits the bottom of bulkhead - I think it is F608. I hate to increase the opening sizes in the bulkheads the tube runs thru as they look to be doubled. I suppose I could bend the tube and straighten it later. :-) Seriously, how do I do it? Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Apr 23, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: Golden Screw...
> > ><< Is it just me or all of those 'golden' screws that are used on the fuel >tank, and > more specifically to my current task, around the canopy, a big pile of sh*t? >>> > >I believe you to be correct in your assessment of these screws. They are >chromated cadmium plated alloy steel and are quite ductile. I prefer the >stainless steel MS24694Cx structural screws. ACS has them. Still, the >cross-recessed driving recess is easy to cam out. Use a hardened #2 >screwdriver bit with the tip ground off a little (so that the wings seat >well). Going into a nutplate the first time use a little anti-sieze (weiner >schleider) on the threads to supplement the dry film lubricant already on the >nutplate. > >Steve Barnard used some nice Tri-Wing screws to attach his tanks but I never >asked him where he got them. These are very resistant to cam-out as are Torx >but I can't seem to find them in 100 degree flat head. > >Anyone know about these? > >-GV >Hi peoples, Those Tri-wing screws you are looking for are NAS 4903 100 degree reduced head, tri-wing recessed hi torque screws made of titanium. Not sure if they are available in other materials. The ones I used are #10 screws with a smaller diameter head about the same size as an 8/32 screw head. Be advised they require a special driver so if you aquire the screws you'll need that driver. If you strip the head you'll need to drill them out. That titanium is hard to drill. Not sure where you could aquire them. I picked them up while I was in L.A. I recommend using the standard screws 8/32-AN 509's Just a small note: BARNARD AIRCRAFT NOW HAS A NEW WEB SITE. SEE US AT WWW.Barnardaircraft.Com ________________________________________________________________________________
From: gretzw(at)tcplink.nrel.gov
Date: Apr 23, 1997
Subject: IFR Certification
TSO is not required for VOR, or other nav receivers, in IFR flight according to what I have been finding out, but, may be a good idea anyway. Warren Gretz Denver area ______________________________ Reply Separator _________________________________ Subject: Re: RV-List: IFR Certification Date: 4/22/97 11:50 PM My RV is IFR certified and I had no trouble at all with the FSDO. All you have to do is check the proper box on the application for IFR certification. The same goes for Aerobatics. You need to have TSO''d radios for your VOR to be legal. You can install these yourself. Bill Benedict made the harness for me when I bought the radio from Van's, which BTW, had the best price I could find. You also need to have your altimeter and encoder checked by a certified shop and have that noted in your aircraft logbook. Jim Cone RV-6A 929JC flying IFR jamescone(at)aol.com ________________________________________________________________________________
Date: Apr 23, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Alumiprep - it will kill grass.
Give it time....it will kill grass! hal > caps I (bought also), and presto - a place to spray alumiprep on those > parts, cheap. So far, I've used little acid, so I just filled the > trough up with water to dilute it and dumped it. Hasn't killed the > grass yet. ________________________________________________________________________________
From: RV4131rb(at)aol.com
Date: Apr 23, 1997
Subject: Re: Manifold pressure/Vacuum gauge question
G.V. , Most people just vent to static. Ryan ________________________________________________________________________________
Date: Apr 23, 1997
From: emcole <emcole(at)concentric.net>
Subject: Re: tachometers, engine gauges?
Larry D. Hoatson wrote: > > > Randall Henderson wrote: > > > > > > I was planning on getting a UMA tachometer but based on experiences of > > people on this list as well as others I guess I won't. Any recommended > > alternatives? I am specifically looking for an electronic, with analog > > readout, i.e. a REAL NEEDLE not one of those LCD or LED displays that > > simulate analog, and preferably 2 1/4" dia. The MICRO-1000 series stuff > > in ACS looks promising, but their application chart only lists ROTAX, > > etc. Anyone ever used those? > > > > Also I was thinking of using those square, gangable Mitchell gauges sold > > in ACS for oil press/temp and amps/volts. Any comments from anyone who > > has had experience with these (good or bad)? > > > > Randall Henderson, RV-6 > > randall(at)edt.com > > http://www.edt.com/homewing > > The Mitchell gauges are VDO gauges with Mitchell silkscreened over the > face. I use a VDO tach in my off-road vehicle, and it is very stable, > and nicely backlit. Never had a problem with any of the instrumentation > I've used. I may be able to save you a few $$ on VDO instruments, > respond off list if you're interested. > Larry > -- > Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport > > lhoatson(at)empirenet.com > > KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM > > Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 VDO Guages are also available thru Racer Wholesale and Summit Racing. See archives for addresses and phone #'s Ed Cole ________________________________________________________________________________
Date: Apr 23, 1997
From: Steve Colwell <colwell(at)innercite.com>
Subject: Re: Locking Tailwheel
cfggg wrote: > > > > > > > Does anyone know of a full swivel, lockable tailwheel for RVs similar to > >the Haig model-$$ that is seen on Eagles & Pitts. When used, the steering > >arm, chains, springs and connector links can be thrown in the trash. This > >should aerodynamically really clean up that part of the airplane and > >eliminate a ground loop waiting to happen due to failures of these parts. > > Jim Ayres, don't you have a homebuilt version of one on your -3? Is it > >worth it? Notice any drag reduction? Just how fast is that red LOM powered > >-3? > >-6 Rick > > > I just finished welding up a tailwheel locking device. It reduces the amount > of odds and ends in the airstream. If there is interest I will try to get > pictures on a website somewhere. > > The lock will be controlled with a device that will engage when the stick > is full forward. This is similar to some WW2 types. The taildragger Glasairs > have locking tailwheels. Does anybody know how they are set up? > > I asked another member on this list for some info on what he did but never > heard back. Perhaps the electrons got waylaid and he will respond now. > > David Fried I have a new (still in the box) Aviation Products lockable, full swivel tailwheel. It is setup for a RV round tailspring and a control cable. This is a high quality part, used on Pitts and Christen Eagles. I paid $187.00-----will sell for $150.00. Steve Colwell ________________________________________________________________________________
Date: Apr 23, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: RV-List:Seat height on RV-6
> >This has been bugging me for a couple years. I noticed at a fly in that >someone had shortened the seat backs on their RV-6, to where it was barely >over the top of the bulkhead it rests against. I sat in it and felt that it >was the same to my back as the 'stock' one. The extra height seems to serve >no purpose. I noted it was easier to sit on the seat back while getting in >or out, and was handier for 'over the top' access to the baggage >compartment. It also didn't hit the control stick as bad when you tilted it >forward. I can see no significant disadvantage to shortening except you >would have to have D J make your cushions shorter. > >What do you -6 builders and flyers think of this? Why did Van make them so >long in the first place? Has anyone tried it and not liked it? > >The world wonders. Hold off on grousing about lawyers and let's hear your >opinion! > To Bumflyer I have a flying RV6-A with the seats lowered exactly 4 inches and love it. They we're cut off at the bottom and I also put 2 inch lightening holes in the flat areas of the seat backs to reduced weight. I was able to remove 2 lbs. of weight out of the seats. ________________________________________________________________________________
Date: Apr 23, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: RV-List:Seat height on RV-6
> >This has been bugging me for a couple years. I noticed at a fly in that >someone had shortened the seat backs on their RV-6, to where it was barely >over the top of the bulkhead it rests against. I sat in it and felt that it >was the same to my back as the 'stock' one. The extra height seems to serve >no purpose. I noted it was easier to sit on the seat back while getting in >or out, and was handier for 'over the top' access to the baggage >compartment. It also didn't hit the control stick as bad when you tilted it >forward. I can see no significant disadvantage to shortening except you >would have to have D J make your cushions shorter. > >What do you -6 builders and flyers think of this? Why did Van make them so >long in the first place? Has anyone tried it and not liked it? > >The world wonders. Hold off on grousing about lawyers and let's hear your >opinion! > To Bumflyer: Hope you receive this one in it's entirety. I have lowered the seats 4 inches and love it. You have better accesibility to the baggage area and you also can remove about 2 lbs of material from the seats at the same time. I removed 4 inches from the bottom of the seat back and placed lightening holes in the flat areas of approx. 2 inch dia. I highly recomend it. That upper portion of the seat is not used at all. I am 6 ft 2 and still do not use that portion of the seat. ________________________________________________________________________________
From: RV4131rb(at)aol.com
Date: Apr 23, 1997
Subject: Re: Manifold pressure/Vacuum gauge question
GV, When I said static before what I meant was vent it to the cabin, not to the static sys. Ryan ________________________________________________________________________________
From: RV4131rb(at)aol.com
Date: Apr 23, 1997
Subject: Re: RV-4 Stick Movment...
Matt, You have some leway in your fore and aft movement. In other words you can adjust your stick some fore or aft once everything is hooked up. Your side to side movement will not be your limiting factor in the length of your stick. In other words it doesent matter if your stick is short or long youll still hit your thighs at full travel. My advise would be not to install your stick grips untlil your instrument panel is complete, your radio's and everything else is installed. This way you will be able to figure out exactly what your limitations are. Hope this helps some Ryan ________________________________________________________________________________
Subject: Re: RV-4 Fuselage Bulkheads
From: ron.taborek(at)flight642.com (RON TABOREK)
Date: Apr 23, 1997
Joe, you might consider temporarily fastening them and then completing final alignment in the jig. Adjustments may have to be made at that time. The main frame where the wing attaches deserves special attention as it mates to the wing. ron.taborek(at)flight642.com RV-4 Installing O-320 Toronto ________________________________________________________________________________
From: "Ron Caldwell" <rlcaldwell@utah-inter.net>
Subject: EGT/CHT Gauge Operations
Date: Apr 23, 1997
I've installed a new Westach EGT/CHT gauge. Seeing how I've never used one before and seeing how Westach doesn't provide any operating instructions, I need some help in using it. This gauge is connected to my Lyc. 0-320 160hp on the back #3 cylinder.. What are the normal or maximum temperatures to be observed.? Any suggestions on how to use it would be appreciated. Thanks in advance. Ron Caldwell rlcaldwell@utah-inter.net ________________________________________________________________________________
Date: Apr 24, 1997
From: Frank van der Hulst <frankv(at)pec.co.nz>
Subject: Re: Begining Empanage!
z> >You hit it right on the head as far as I'm concerned Frank. I've only had >one priming session but I can see that it will more time consuming that >what I had thought. I've decided to so the parts cleaning with PPG DX533 >etching cleaner. I'm concerned about using it on the driveway and having >it eat away at the asphalt. Besides washing it down the driveway and it >will get at the edges of the grass and my wife goes crazy when the grass >dies. So whats left is to do it in the back yard where I've got some pea >gravel for landscaping. My priming session consists of a light rub with Scotchbrite, just enough to take the shine off, to roughen the surface a little. Then wash down with ICI (Dulux) Deoxidine (a phosphoric acid etch, I guess the same as your PPG DX533), leave for a couple of minutes, then rinse off with warm water. Dry down, then wipe down with Prepsol. Dry (being careful not to get fingers on the part), then paint. Because I only have a small compressor (1/2hp) and tank, I can't paint much in one go, so I have various items in various stages of this process at the same time. The deoxidine I just wipe on with a rag (rubber gloves, of course -- it froths kinda neatly when it lands on concrete), and keep the gloves on for the rinse off. Rinsing, I stand the item up in the bucket of water and wipe it down with a rag, splashing on plenty of water. I replace the water fairly often... I just chuck it out over the concrete, aiming for it to kill the moss and stuff, and to stop the grass from growing over the path. Hint: Before painting, blow air through all the holes in thick items like spar stiffeners. Otherwise, when you paint one side, it'll blow water out of the hole and onto the other surface. You paint that, and it'll be a mess. ________________________________________________________________________________
Subject: Re: Engine Overhaul Video
From: ron.taborek(at)flight642.com (RON TABOREK)
Date: Apr 23, 1997
I spoke again to Skyward/Mattituck who advised that they are keeping their options open regarding PAL format and they will decide in response to demand. ron.taborek(at)flight642.com RV-4 installing O-320 Toronto ________________________________________________________________________________
Date: Apr 24, 1997
From: James & Mary Mc Phee <bluegum(at)ihug.co.nz>
Subject: Re: Piper Blade Pitot Tube
Dear Rob, Good question. I also have the Piper Pitot fitted where Van says to fit it with a doubler inside. The accuracy is within 2 knots at any time and it has been on there for 4 1/2 years and 300+ hours. The other comments re people hitting the plans pitot are valid. I also connected the static with no problems whatsoever. Don't let others put you off with negative comments unless they have atually fitted one themselves and had to remove it for a specific reason. The pitot is good. This comment does not in any way demean Van's pitot. Regards, James Mc Phee RV-6 20334 ZK-MRV 300+ hrs. , ________________________________________________________________________________
Date: Apr 23, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Golden Screw...Gold is cheap, try Titanium!
An old carpenter told me, when I was building my own house, that the mistake he sees owner/builders make the most often is wanting to build everything "hell for stout". Even so, I couldn't resist. Eventually, I realized that I was running up the cost to build a house that would last a longer than I would. Only then did I begin to follow standards. Now comes titanium screws on an RV airframe? For those hot Texas days, I guess. Check me if I'm wrong - titanium is not quite as light as aluminum but it is much stronger when hot? They make exhaust valves for Chevys of titanium for the racing set at $100 a pop as against the same for a set of eight standard valves. It is not as strong as steel is it. I am still worried about using these little pop rivets to hold the elevator push pull tubes' ends on, though. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ======================= this is what got me going ======================== Those Tri-wing screws you are looking for are NAS 4903 100 degree reduced head, tri-wing recessed hi torque screws made of titanium. Not sure if they are available in other materials. The ones I used are #10 screws with a smaller diameter head ________________________________________________________________________________
Date: Apr 23, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: RV6 Oil Cooler Clearance
What is the minimum perpendicular clearance between the oil cooler mounting flange and the engine mount needed to keep one of Vans oil coolers from contacting the engine mount when the oil cooler is mounted on the left baffle of a 6/6A. I don't want to determine this measurement by trial and error. For those of you who are not yet at this point in building your birds, one member of a 6/6A engine mount runs diagonally behind the left rear engine cooling baffle (an area some builders mount their oil coolers) and as I see it an improperly located oil cooler could result in damage to the cooler as well as the engine mount during engine startup and shutdown or anytime the engine experiences severe shaking. I realize other oil coolers are available, I'm just exploring all the possibilities. -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
Date: Apr 23, 1997
From: Scott Johnson <rvgasj(at)popmail.mcs.net>
Subject: tachometers, engine gauges?
Randall wrote: >> ... Also I was thinking of using those square, gangable Mitchell gauges sold in ACS for oil press/temp and amps/volts. Any comments from anyone who has had experience with these (good or bad)? ... << I used the Mitchell modular gangable gauges for the following instruments: oil temp oil press. amps volts left gas gauge right gas gauge fuel pressure hour meter They are internally lighted, easy to read, and I have them built into one horizontal row on the bottom of my panel, kind of like a cherokee. I will be uploading some pictures of this to my RV page in a few weeks. I am very pleased with them, they look great, and take up very little panel space. Scott Johnson / Chicago rvgasj(at)mcs.com 847-985-3772 RV6A N345RV flying ________________________________________________________________________________
From: PhilipR920(at)aol.com
Date: Apr 23, 1997
Subject: Re: Aymar-Demuth Prop.
Van's web site is: http://www.vansaircraft.com. E-mail address is : vansac(at)vansaircraft.com. Phil Rogerson ________________________________________________________________________________
Date: Apr 23, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: Piper Blade Pitot Tube
> >Dear Rob, > >Good question. I also have the Piper Pitot fitted where Van says to fit it >with a doubler inside. >Don't let others put you off with negative comments unless they have atually >fitted one themselves and had to remove it for a specific reason. The pitot >is good. > >This comment does not in any way demean Van's pitot. >James Mc Phee RV-6 20334 ZK-MRV 300+ hrs. > Just to throw in another vote, I choose the blade also after talking to RV owner that had one. They all said " no problems, indicates accurate". I choose it because looked like it stood a less chance of being hooked and damaged. Denny H. RV-6 ________________________________________________________________________________
From: Bumflyer(at)aol.com
Date: Apr 23, 1997
Subject: Re: Manifold pressure/Vacuum gauge question
rb is 100% correct. There are a lot of us out here who thought the V meant vacuum and used that on the suction gage. The P is the one to use..... if you want it to work. ________________________________________________________________________________
Date: Apr 23, 1997
From: Terry Jordan <ace(at)pacifier.com>
Subject: Date: Wed, 23 Apr 1997 20:25:57 -0700
rv-list-request(at)matronics.com who ________________________________________________________________________________
Date: Apr 23, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Whistle stop
>OK, there's that thing again: "Whistle Stop". I understand it is to help >prevent the crankcase vent from blowing when it freezes; my question is: >where does it go?? In the hose? It sounds like it goes in the chunk of >tubing at the distal end of the hose. Pointing up? What does it look like? >A "V" shaped notch? Why a whistle stop and not a whistle hole? >Michael Michael, I put the "thing" towards the top of the 10" long piece of 5/8" aluminum tube. I don't know if there is a particular science that tells you where to place them. You might want to look at a few factory installations and see what they've done. I never pass up an opportunity to look at an un-cowled engine when at the airport. You can learn a lot on how to and how not to do things on your RV. In fact, factory airplanes could learn a lot from some of the nice RV engine installations I've seen. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
From: LesDrag(at)aol.com
Date: Apr 23, 1997
Subject: Re: Proseal
<< Heck, I'm not sure anything short of some type of abrasive will take that stuff off. Maybe a nuclear strength thinner compound, or a chisel & hammer. >> Hi All, Actually, I found a sharpen popsickle stick is just the tning to scrap the Proseal/PRC off. The cured rubber is soft, and shears fairly easily. Jim Ayers LesDrag(at)aol.com ________________________________________________________________________________
From: RV8Guy(at)aol.com
Date: Apr 23, 1997
Subject: Fresh Air System
Hello All: I have a friend who is about 2/3rds of the way into his second compost (composite) airplane. He's suddenly developed a pretty severe allergic reaction to some of the chemicals. He's looking for a fresh air system that has some sort of hood/mask that would cover his eyes as well as his nose and mouth. I remember that there has been discussion of a "Hobby Air" system on the list before, but I didn't pay attention to the particulars. Please don't tell me to check the archives... for some reason my web browser crashes my computer every time I try to access the web. Thanks in advance for any help. Rod Woodard RV-8, #80033 RV8 Guy(at)aol.com <<======like my new e-mail address?!? sure beats "@lawyernet.com" ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: Re: Avionics Panel Planner
Date: Apr 24, 1997
Need software to layout panel prior to >>fabrication. i have some full scale plots of a typical panel. You'd have to literally cut and paste, but it worked fine for mine. Mostly it's a case of renaming a bunch of circles. Kevin (503) 233-1818 ________________________________________________________________________________
Date: Apr 23, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Painting a Quickbuild
> >Hi all, > >My 32 year old Debonair is not primed on the inside; anywhere. The aluminum is >still as shiny as that going into my RV. > >Last summer, I replaced the elevator skins which are magnesium and well know for >their corrosion problems. They corrode under the paint, especially paint like >Imron, which mine has, and which does not breath. The paint is now 13 years old >and still looks very good, just like the new elevators! Never wax it, I'm told. > >My quickbuild is already unprimed and I'm not about to take it apart to prime >it. Is it still a good idea to prime the inside of the fuselage if the inside >of the wings is unprimed? I did have my Deb treated with one of the anti >corrosion oily stuffs but they only treat wings and empennage as they are what >usually corrode. > >If I do prime assembled stuff, is there likely to be even more of a problem with >corrosion in between unprimed surfaces? > >How much does priming everything add to empty weight? > >Finally, there is an HVLP paint gun called Lexaire, they have a web page: > >http://www1.usa1.com/~stephenb/2002.html > >Works with standard air compressor. Binks also has one, I believe, and it is >less expensive. > >Has anyone any experience with either? > > >Hal Kempthorne RV-6AQ -- Almost ready to start on the rudder >halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC Hal, If your quickbuild was unprimed, then someone got in the crate and removed the primer. The quickbuilds are primed with a Sherwin Williams primer. If you run your fingers over an interior surface you will see that it feels rougher than running your fingers over the exterior surface. This roughness is the primer. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: Apr 23, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Sun N Fun - RVs???
> >I just got back from attending Sun N Fun. This was my first time there. I >didn't arrive until Thursday morning. There were only 5 RVs in the show >plane area. I was shocked to find so few. No one was around to talk with >so I surmized that most everyone came at the beginning of the week and had >already left to go home. On Friday and Saturday, I counted only 3 RVs. > >Can anyone who was there the first part of the week give me some feel for >how many RVs did I miss out on??? Yes, I was dis-appointed seeing how I >traveled over 2000 miles to get there. Anyway, it taught me a lesson to >attend at the first part of the week rather than the latter part. For >those who haven't attended and plan to next year, learn from me, go early. > >I will for sure be at Oshkosh several days early. > >Ron Caldwell >rlcaldwell@utah-inter.net >RV6A - Riveting Fuselage Skin Ron, The RV's tend to show up early and leave directly after the RV forum. At SNF, we usually have the banquet on Tuesday and the forum on Wednesday. The lot is cleared out by sunset on Wednesday. The running count was 105 RV's logged in by Friday evening (the 6th day). You could have seen almost all 105 of them on Tuesday. The homebuilt parking looks pretty sparse after the RV's depart. Oshkosh is a little different. The large number of aircraft tends to occur on Friday and Saturday. We usually have the Banquet on Sunday, but some of the people have already departed by then. Better luck next time. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: Apr 23, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Oil cooler - O320-E2D
> >Scott Malone wrote: >> >> >> Has anyone mounted the oil cooler, left-aft, as Orndorff did in his >> tapes and had the same heating problem. My engine is an O320-E2D >> constant speed prop. >> >> Installing engine baffling. RV6A >> scottm(at)pld.com >> Scott Malone >> Ulysses, Ks. > > >I wondered about the same thing. I'm installing my baffling now and >plan to situate my oil cooler on the left rear baffel. If I remember >correctly George used the alternate oil port which comes plugged and >safety wired on a new engine, it's high and left of the oil filter >instead of the one below and right from the oil filter, that may have >had some impact. Also he didn't memtion how large the baffle opening >was and how far open his oil cooler door would open. Oh well, if mine >doesn't cool well I'll just move it to the firewall or up front like he >did. > >One last thing, he never mentioned what his temperatures were. >-- >Chet Razer >crazer(at)egyptian.net At Van's, we have several planes with the oil cooler mounted on the left rear baffle and do not have any problems. This location allows you to keep the oil hoses short, thus less prone to failure. In some of the aircraft, our oil temp is too low which causes the oil to retain moisture and turn black. The IO-360 (200HP) tends to run warm (over 180F), but the oil stays clean forever. You typically need to block off a significant part of the oil cooler to keep the temperatures up. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: Apr 23, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Van's Homecoming
> >Can anyone tell me the dates for Van's Homecoming? This will be our >first year to visit, and I'm unfamiliar with the area - we'll probably >fly into Portland - any tips on lodging, camping, events, etc... > >Information appreciated > >Larry >-- >Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport > Larry, Plan on Labor Day weekend. Saturday arrival and picnic, Sunday flying about and banquet, Monday fly home, Tuesday back to work! Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: Apr 24, 1997
From: George McNutt <72714.2663(at)CompuServe.COM>
Subject: Manifold Pressure Gauges
More about Manifold Pressure Gauges. The Manifold Pressure gauge in my Cessna 182 was stickey with the indication lagging behind power changes, I discovered that recessed inside the inlet port is a needle valve that can be adjusted with a small screwdriver. I presume all gauges are similar. Purpose of the valve is to dampen out pressure fluctuations in the manifold pressure line. If the valve is open too far the manifold pressure needle will fluctuate with pulses in the line, too tight or dirty and the gauge sticks or lags behind power changes. Half a turn with a screwdriver is a lot cheaper than taking the gauge to a instrument shop! George McNutt HS - 6A ________________________________________________________________________________
Date: Apr 24, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: Pop rivets and push pull tubes??
Hal, You might try counting the various pop rivets and then match them to the inventoy by quantity. Van's doesn't usually put in any extras of these. Les Williams ---------- From: owner-rv-list(at)matronics.com on behalf of Hal Kempthorne Sent: Monday, April 21, 1997 1:45 PM Subject: RV-List: Pop rivets and push pull tubes?? Hi all, Plans call out pop rivets to hold ends on tubes, I guess it must work but seems like nice steel screws or bolts would be better. QUESTION: I put my parts in drawers - what does a MD42-BS look like?? I can't find them in my mechanics guide or ACS catalog. Van's catalog has them listed as round head aluminum rivet with steel mandrel 4/32nds by 2/16ths? Puzzling. QUESTION 2: How does the static air pop rivet thing happen? I didn't understand the doc. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Apr 24, 1997
From: Patrick Kelley <patk(at)mail.ic.net>
Subject: Aileron Gap Seal
Ok, I have a question about the placement of the gap seal. The plans show a 2-9/16" dimension from the rear spar web to the rearmost edge of the gap seal. The drawing shows the flat web ending before the rear spar web flange. Since the flat face of the gap seal is more than 2-9/16", I trial fitted it over the spar (between spar and skin) and adjusted it to the called out location. After re-fitting the aileron, I found that the clearance was within 1/4". My questions: Is this clearance correct, or should it be more like the large clearance shown in the drawing? Should I trim the gap seal to butt the spar web flange, or should I leave it between the spar and skin? My guess would be to trim the seal and increase the clearance at least 1/4", but before I chop off a lot of aluminum I thought I'd ask. Thanks in advance. PatK - RV-6A - Finishing the little details before closing the wing. ________________________________________________________________________________
Date: Apr 24, 1997
From: "David J. Fitzgerald" <theredbaron(at)204.119.177.28>
Subject: Beginner priming questions
Hello all, I am taking delivery of an RV-8 emp kit today and have some basic questions on priming. Is it 'recommended' to alumiprep, then alodine, then prime or can I leave out a step and still come out with a decent, corrosion resistant airplane. I work for Gulfstream Aerospace and we do all three but these aircraft also have a 20 year corrosion guarantee (and are $35 million so the added expense is irrelevant). Can I use a cheap auto sprayer for priming? Where is a good place to buy in bulk at a low price? I only have an aircraft spruce catalog right now and I dont know if their prices are that good. Can I use zinc oxide? Sorry if these are extremely basic questions - ya gotta start somewhere right! ________________________________________________________________________________
Date: Apr 24, 1997
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Barnard Aircraft website
Guys, After about three hours of downloading and setting up Internet Explorer with Frames I was finally able to get on the Barnard Aircraft website. It's really state of the art and worth the effort. I would like to welcome Steve to the RV-List and I really think he will be another valuable resource for us all to draw upon. Al ________________________________________________________________________________
Date: Apr 24, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: How to fit fwd elevator push tube - Quickbuild??
Hal; Good question. This I believe I remember and the high tech solution--I bowed it while having the bellcrank off and coming at it from the rear. I'm pretty sure that was the solution. In fact, I was just out yesterday doing part of my annual and checking the bell crank and noticed I still have some masking tape on the top of the slot in the bulkhead there--probably left over from trying to keep it from scrapping too much. Try it and see if it will work. I was a little like you about the pop rivets in the push tube, but it must work, there are many like it. What has been your solution to priming the inside of the tubes? You must be coming right along with it based on what questioned you are asking. You have jumped from the stabilizer to the fuse. in about a month, and you fuse. ? are not at the beginning part so It must be a quick quick build. Also from something you mentioned, have you given up on the auto conv. eng in your plane? Hope the tools are happy and helpful. Wouldn't you know it, about two weeks ago I had a task, none a/c related, that a rivet set would have greatly simplified it. My friend nearly laughed his ass off, kept saying 'I told you not to sell them'. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Apr 24, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: RV6 Oil Cooler Clearance
Chet; For what it's worth. I have the oil cooler in the position you mention. I don't have any measurements, but before I mounted permanently, I fooled around with it and noticed that part of the inside edge of the aft flange would either rub or almost rub the engine mount. I filed part of the flange of in sort of a half moon manner. The engine would have to shake around and move almost 1/2 inch to get it to hit. In 170 hours, no indication of hitting yet, even after some of my 'test' landings! Of course, I haven't lost half of my prop yet, when I do, I'll let you know if the oil cooler hit. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Apr 24, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Manifold pressure/Vacuum gauge question
Cheryl; Don't feel bad about this confusion. My FBO got to where he would barely talk to me. My questions were: is P for pressure, lack of, therefore vacuum and V is for vent (i.e. static)? Or is P for pump and therefore vacuum and V for vent? Or is P for pressure (atmospheric) and V for vacuum. I think I got him confused an then he became frustrated because I had confused him. And to top it off, there were some gauges/guages/gages/gajes/dials/thingamabobs/oogahonkers that had no marks on them, just different size holes. There is, or use to be, a diagram in ACS about this, but I'm not sure they have the same nomenclature as the g----s, some had S and an occasional G thrown in there. When I was changing out my DG for the third time because they would not work right, I called the shop that sold me the DG so as to confirm what went where, I just bit the bullet and told him--OK, I'll admit I'm dumb, so just tell me for sure. I wrote down what he said, went to the a/c and hooked it up that way, and promptly forgot it in my confused head. I know that this hasn't helped you answer your question, but maybe it makes you feel a little better about having to ask it. You are not wondering alone out there in never never land! (boy, my spell checker just blew a fuse/fuze or whatever) John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Apr 24, 1997
From: Boris <smbr(at)digital.net>
Subject: Canopy Cleaner
Regarding all of the Canopy talk: There is a product called 210, plastic cleaner and polish. I have used the spray on my T-craft and glider and it is a very high grade polisher. It takes a few applications to notice the difference, especially on poor quality canopies but, it keeps the plastic in new condition thereafter. Call: Sumner Labs, 210 Lincoln St., Boston, MA 02111, 1-800-542-8656, fax 617-482-9001, for a distributor near you. ________________________________________________________________________________
Date: Apr 24, 1997
From: catbird(at)taylortel.com (TTC Carroll A. Bird)
Subject: Re: RV-4 Fuselage Bulkheads
RON TABOREK wrote: > > > Joe, you might consider temporarily fastening them and then completing > final alignment in the jig. Adjustments may have to be made at that > time. The main frame where the wing attaches deserves special attention > as it mates to the wing. > > ron.taborek(at)flight642.com RV-4 Installing O-320 Toronto The only trouble I had with the fuselage bulkhead formers was after I too had taken it out of the jig and was ready to install the top skin from the cockpit to the empannage. Bulkhead F-408 was completely out of line and simply didn't line up with any thing else. I cut this bulkhead off at the top longerons and apart at the middle. I then custom fitted it back to the fuselage using .032" doublers at the longerons and the top middle. It took about 2 hours to accomplish this task. My skin then went on like a charm and looks very good. What i'm trying to say is don't be afraid to modify these formers to make them fit, you can rivet them back just as strong as they were. The skin takes most of the load anyway, and the bulkheads just holds the skin in the proper position. Carroll Bird, Buffalo Gap, TX ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Apr 24, 1997
Subject: Re: Aileron Gap Seal
The plans show a 2-9/16" dimension from the rear spar web to the rearmost edge of the gap seal. The drawing shows the flat web ending before the rear spar web flange. Since the flat face of the gap seal is more than 2-9/16", I trial fitted it over the spar (between spar and skin) and adjusted it to the called out location. After re-fitting the aileron, I found that the clearance was within 1/4". My questions: Is this clearance correct, or should it be more like the large clearance shown in the drawing? Should I trim the gap seal to butt the spar web flange, or should I leave it between the spar and skin? My guess would be to trim the seal and increase the clearance at least 1/4", but before I chop off a lot of aluminum I thought I'd ask. Thanks in advance. PatK - RV-6A - Finishing the little details before closing the wing. >> Pat: Fit the skin to the dimensions shown - 2 9/16" will work. Want to know an easier way to attach the thing? You have already noticed that the gap seal fits between the spar and the top skin. Simply use this row of rivets to attach the gap seal, and delete the (hard to buck) row aft of the spar. Watch the top skin contour, as it could end up with a slight bulge aft of the spar. Check six! Mark ________________________________________________________________________________
From: Terry Jordan <ace(at)pacifier.com>
Subject: list instructions
Date: Apr 24, 1997
Thanks Al ________________________________________________________________________________
Date: Apr 24, 1997
From: Charlie Kuss <charliekuss(at)sprintmail.com>
Subject: Re: Quickbuild primer (was Painting a Quickbuild)
Bill Benedict wrote: > snipped The quickbuilds are primed with a Sherwin Williams > primer. If you run your fingers over an interior surface you will see that > it feels rougher than running your fingers over the exterior surface. This > roughness is the primer. Bill > >Bill, What is the exact Sherwin Williams product used on the quickbuilds? Charlie Kuss ________________________________________________________________________________
Date: Apr 24, 1997
From: RELOSVCS!WESTREG!EHENSON(at)cldwell.attmail.com (Henson, Eric)
Subject: Fresh Air System
Hi Ron, I got all the Hobby Air propaganda at Sun N Fun. Please E-mail me a fax # privately and I'll fax it over. Eric Henson ehenson(at)cldwell.attmail.com ---------- Rod Woodard Wrote: >>> I remember that there has been discussion of a "Hobby Air" system on the list before, but I didn't pay attention to the particulars. >>Please don't tell me to check the archives... << ________________________________________________________________________________
Date: Apr 24, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Aileron Gap Seal
> >Ok, I have a question about the placement of the gap seal. The plans >show a 2-9/16" dimension from the rear spar web to the rearmost edge of >the gap seal. Patrick, I just attacked this on my QB wing last evening. The plans don't call for the gap seal fitting between the spar web and bottom skin (although it sure looks like it would fit nicely there...trouble is my bottom skin is already riveted to the rear spar ). I took the 2 9/16" measure and subtracted the actual measured spar flange width, which came out to be 2 9/16" - 5/8" = 1 15/16". With the gap seal cut to this dimension, it butts up nicely to the rear spar flange. On a related note, some have made their aileron gap as tight as physically possible. From the archives I gather all this achieves is higher stick forces and/or an increased possibility of aileron snatch, so I opted to go for Van's specification on the gap. Rob Acker / r.acker(at)ix.netcom.com / RV-6Q (hoping my spelling and grammer and mathematics are up to snuff, hoping that you don't get flamed for not searching the archives first, hoping this isn't repetitive info........) ________________________________________________________________________________
From: RV8Guy(at)aol.com
Date: Apr 24, 1997
Subject: Hobbyair System
Thanks to Henry Bibb who responded to my question and gave me enough information to search for what I needed to know. For anyone else who may be watching this thread, I found the following information: Hobbyaire System Manufactured by FASTECH Corporation 1-800-462-2471 System with a full face mask (covers eyes, too) $479.00 System with a 1/2 (mouth & nose) mask $369.00 Hood that will cover down to your shoulders and helps to protect your hair and eyes $53.00 Very helpful sales rep.: Don Hope this helps somebody... Rod Woodard Loveland, Colorado (man is it snowing today!) RV-8, #80033 ________________________________________________________________________________
Date: Apr 24, 1997
From: Mike Nellis <MNellis(at)compuserve.com>
Subject: Re: Barnard Aircraft website
>> I was finally able to get on the Barnard Aircraft website. << Al, do you have the website address? ________________________________________________________________________________
Date: Apr 24, 1997
From: John Ely <jmely(at)shentel.net>
Subject: Windscreen COM Antenna
I really don't like the idea of hanging all sorts of drag-inducing gadgets on the outside of such a slick plane as the RV-6. But, I'm having trouble selecting an inside location for a COM antenna. I discovered that I only have about 19-20" vertical space available on my sliding canopy windscreen for my copper foil COM antenna if I mount it on the centerline. Yet, Vans' instructions call for 23" for COM frequencies. Anyone else with a slider find a better location? Thanks, John Ely.....still trying to finish all of those final details. ________________________________________________________________________________
Date: Apr 24, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: RV-6 brake reservoir location
A question regarding the location of the VA-107 brake fluid reservoir on the RV-6: Dwg #49 shows the reservoir located near the top of the firewall, above the level of the longerons. Dwg #40 shows it below the level of the longerons. Which is correct? Does it matter? What have others done? Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
Date: Apr 24, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Re: Aileron Gap Seal
Pat, trim it to fit and leave a nice even gap between the aileron and the gap seal piece. I refitted my first gap seal, Originally I installed it while the wing was in the jig and thought I had a perfect match but after I finished the wing and layed it flat on saw horses with the aileron attached I was not happy with the fit. I removed the gap seal and refit both the aileron and seal. In fact I a couple sets of aileron brackets before I was satisfied. On my second wing I didn't attach the gap seal until I could lay the wing on the saw horses and really give it a good "eyeball" as well a precise measurement. I got this one right the first time. One other thing. You're at the stage now when dimensions given in the plans may not always be what's best for you. Use the dimensions for guidelines, measure and fit your components to properly fit your airframe. As Ken once told me, visualize what the end product needs to be and work to that end. Just remember the basics. Rivet spacing, polish aluminum edges ets. -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
Date: Apr 24, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Fresh Air System
>reaction to some of the chemicals. He's looking for a fresh air system that >has some sort of hood/mask that would cover his eyes as well as his nose and >mouth. I remember that there has been discussion of a "Hobby Air" system on >the list before, but I didn't pay attention to the particulars. >Rod Woodard Rod, I have a Hobbyair and it works very well. I have just the half mask but I'm sure they offer the full hood design, as well. The brochure that I have prices the unit at $279.00 (1/2 mask). Pretty cheap when you consider a new set of lungs cost, what? --- $100,000?? The phone number is: 800-462-2471 Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
From: BARNES_ERIC(at)Tandem.COM
Date: Apr 24, 1997
Subject: Beginner priming questions
Hi David, For some reason I can't email you directly, so hopefully there're are others that this will help. Most is in the archieves also... (not that I'd want to search on Pr*mer again!). >From talking to people, using a self etching primer, and skipping the alumiprep, many people skip the alodine process also. I do the etch myself, and the alodine isn't much more work so I do it also. I think I understand, from a Gil "what a resource!" Alexander, that alodine protects against filiform (sp?) corrosion, but I'm unsure if chemicals in different primers do so as well. I use two methods of spraying, hints from someone on the list. An auto touch-up gun ($25-30) for the skin priming, and a Badger airbrush (found in a hobby shop for $20), with an adapter for the compressor, for everything else. Little overspray, and works great for unseen primer. Additionally, Ed Cole suggested I put my primer in those water bottles with the pull-out tops, fround at the grocery store. Talk about easy! EB #80131 Empennage ------------ ORIGINAL ATTACHMENT -------- SENT 04-24-97 FROM SMTPGATE @MAILMN (theredbaron(at)204.119.177.28) Hello all, I am taking delivery of an RV-8 emp kit today and have some basic questions on priming. Is it 'recommended' to alumiprep, then alodine, then prime or can I leave out a step and still come out with a decent, corrosion resistant airplane. I work for Gulfstream Aerospace and we do all three but these aircraft also have a 20 year corrosion guarantee (and are $35 million so the added expense is irrelevant). Can I use a cheap auto sprayer for priming? Where is a good place to buy in bulk at a low price? I only have an aircraft spruce catalog right now and I dont know if their prices are that good. Can I use zinc oxide? Sorry if these are extremely basic questions - ya gotta start somewhere right! ________________________________________________________________________________
Date: Apr 24, 1997
From: willsm(at)manta.nosc.mil (Mike Wills)
Subject: Re: Beginner priming questions
David, How do I email you directly? I tried using the above, but my mail handler choked. Mike Wills RV-4(wings) willsm(at)manta.nosc.mil ________________________________________________________________________________
Date: Apr 24, 1997
From: Mike Nellis <MNellis(at)compuserve.com>
Subject: Re: Beginner priming questions
>> Is it 'recommended' to alumiprep, then alodine, then prime or can I leave out a step and still come out with a decent, corrosion resistant airplane. << You'll get many different answers from this crowd but here is mine. My research says that if I "alumiprep" (I'm using the equivalent Sherwinn-Williams product), rinse and prime with a 2 part self etching primer I should be more than covered for my lifetime and probably beyond. Once again, I'm using the Sherwinn-Williams Industrial Primer Wash as my primer of choice. For a gun I bought the small touch up gun sold at Sears for $49.00. Avery list, what looks like, the same gun in their catalog for about the same price. Do a search in the archives under Primer then sit back and read for an hour or so. You'll get all the information you'd ever care to see. ________________________________________________________________________________
Date: Apr 24, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: RV-6 brake reservoir location - anywhere...
>A question regarding the location of the VA-107 brake fluid reservoir >on the RV-6: Dwg #49 shows the reservoir located near the top of the >firewall, above the level of the longerons. Dwg #40 shows it below the >level of the longerons. Which is correct? Does it matter? No. Just needs to be above the master cylinders. I'm goiing to install mine after engine stuff just because its location is so flexible. Keep it is to inspect and fill. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Apr 24, 1997
From: willsm(at)manta.nosc.mil (Mike Wills)
Subject: Re: Fresh Air System
Bob, I dont know anything about these systems. What is the source of the supplied air? Does it draw air from your shop compressor? If so I assume you need to route your compressor air intake outside your shop to avoid recycling the same old fume laden air. Mike Wills RV-4(wings) willsm(at)manta.nosc.mil Pretty cheap when you consider a new >set of lungs cost, what? --- $100,000?? The phone number is: 800-462-2471 > >Bob Skinner RV-6 BSkinner(at)navix.net > > > ________________________________________________________________________________
Date: Apr 24, 1997
From: Wes Hays <whays(at)tenet.edu>
Subject: RMI Instruments in -6
I have been reading the comments about the RMI microencoder and micromonitor with a great deal of interest, and had the opportunity to see the completed instruments courtesy of Carroll Bird the other evening. The only questions I had were: 1. Will the width of the cockpit allow the display to be seen from either seat, or is it only visible from the pilot's seat? 2. For those who have mounted the RMI instruments, where did you locate them in the -6s for the best visibility? Although I am a long way from instruments, the type and layout of the panel still crosses my mind. I would appreciate any comments or experiences you may have. BTW, Carroll did a great job assembling his instruments. Not only do I appreciate his help, but I am overwhelmed by the vast knowledge on this list, and can't tell you how much you have helped a first timer get started. Wes Hays whays(at)tenet.edu RV-6A working on left wing. ________________________________________________________________________________
Date: Apr 24, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Aileron Gap Seal
>Bottom skin? Did I mount my aileron upside down, or did you? Thanks >for the other info, tho. > >PatK - RV-6A Hmmm...me have bright red face now. I meant top skin. Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Apr 24, 1997
From: willsm(at)manta.nosc.mil (Mike Wills)
Subject: Re: Aileron Gap Seal
Mark, Wish you had posted this about a month sooner. Have you had second thoughts about sending your recommendations on fuse former fitting? I'm still hoping to get this info (as are several others). Mike Wills RV-4(wings) willsm(at)manta.nosc.mil > >Fit the skin to the dimensions shown - 2 9/16" will work. > >Want to know an easier way to attach the thing? You have already noticed that >the gap seal fits between the spar and the top skin. Simply use this row of >rivets to attach the gap seal, and delete the (hard to buck) row aft of the >spar. > >Check six! >Mark > > ________________________________________________________________________________
From: Shelby1138(at)aol.com
Date: Apr 24, 1997
Subject: Re: Items For Sale...
Matte, I am interested in two things. What are people contributing to keep the list up and could you mail me information on the RV related products your company offers. My Mailing address is: Shelby Smith 3809 Brighton Rd Nashville, TN 37205-2529 Thanks, Shelby in Nashivlle. ________________________________________________________________________________
From: "David Moore" <dmoore8(at)tuelectric.com>
Subject: Re: RV-6 brake reservoir location
Date: Apr 24, 1997
A question was received from Randall Henderson: > A question regarding the location of the VA-107 brake fluid reservoir > on the RV-6: Dwg #49 shows the reservoir located near the top of the > firewall, above the level of the longerons. Dwg #40 shows it below the > level of the longerons. Which is correct? Does it matter? What have > others done? What is important is that the reservoir be accessible (to check level, add fluid) and be the highest point in the system. Don't get hung up on Van's drawings. There are infinite possibilities for locating things on the firewall. Tony Bingelis's book has a good "drawing" on a RV-6A firewall showing the locations of everything, if you'd like a reference. By the way, it doesn't have to be on the firewall - as long as it meets the above criteria. ________________________________________________________________________________
From: BrooksRV6(at)webtv.net (Chris Brooks)
Date: Apr 24, 1997
Subject: Re: Aileron Gap Seal
Pat, I had less than a 1/4" clearance to my ailerons. I called Vans about it and was told to make the gap like the drawing pictured. They said I wanted an adequate gap to get airflow over the ailerons at low speeds. It's a gap "fairing" not a "seal".I trimed mine flush with the flange but have heard of some people sandwitching it between the spar and top-skin to eliminate a rivet line Chris Brooks BrooksRV6(at)webtv.net Fuselage in jig ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Apr 24, 1997
Subject: So! Just how fast is that thing?
OK! HELLO RACE FANS! The Texas 100 will be held Sunday, 4 May , 1997 at Georgetown, TX (GTU). Pre-race briefing will be held at Pilot's Choice aviation at 0900 hrs. Expected launch will be at 1030 hrs. Classes will be determined from the variety of entries. Evenly matched aircraft will race in the same class. The fastest aircraft will launch first, slowest last. This will keep passing to a minimum. The course is 100 miles long, set up to be a tri-angle. Operate at full throttle, turn left. Entry fee is $20. Contact me with any questions you may have. Get yer wax out! Start rubbing now! Check six! Mark mlfred(at)aol.com ________________________________________________________________________________
Date: Apr 24, 1997
From: Patrick Kelley <patk(at)mail.ic.net>
Subject: Re: Aileron Gap Seal
Robert Acker wrote: > > I just attacked this on my QB wing last evening. The plans don't call for > the gap seal fitting between the spar web and bottom skin (although it sure > looks like it would fit nicely there...trouble is my bottom skin is already > riveted to the rear spar ). Bottom skin? Did I mount my aileron upside down, or did you? Thanks for the other info, tho. PatK - RV-6A ________________________________________________________________________________
From: UFOBUCK(at)aol.com
Date: Apr 24, 1997
Subject: Re: Proseal
<< Actually, I found a sharpen popsickle stick is just the tning to scrap the Proseal/PRC off. The cured rubber is soft, and shears fairly easily. Jim Ayers LesDrag(at)aol.com >> Jim- I tried you popsickle stick ideal and it pop every fingernail off. Damn it hurts ! Any ideal how to get it off your hands ?? ________________________________________________________________________________
Date: Apr 24, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Re: RV-6 brake reservoir location
Randall Henderson wrote: > > > A question regarding the location of the VA-107 brake fluid reservoir > on the RV-6: Dwg #49 shows the reservoir located near the top of the > firewall, above the level of the longerons. Dwg #40 shows it below the > level of the longerons. Which is correct? Does it matter? What have > others done? > > Randall Henderson, RV-6 > randall(at)edt.com > http://www.edt.com/homewing Randall, I've tried to attach a URL from Hovans homepage. It is a series of photo's of Bingelis 6 engine compartment. You'll see he attached his reservoir above the firewall longeron on the tilted part of the firewall. http://rv.austin.apple.com/jhovan/completed/teng.html -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
Date: Apr 24, 1997
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Barnard Aircraft Address
I didn't post this because I thought you all saw Steve's post yesterday. It's: http://www.barnardaircraft.com Like I said before I had to upgrade my server but now I'm state of the art too! (At least for a week.........Maybe?) Al prober(at)iwaynet.net ________________________________________________________________________________
Date: Apr 24, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Fresh Air System
> I dont know anything about these systems. What is the source of the >supplied air? Does it draw air from your shop compressor? >Mike Wills Mike, There is a separate air pump that goes outside the building which works fine as long as the packing plant lagoon fumes are not in the neighborhood:( The unit has a filter on it. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Apr 24, 1997
From: "Steven Spruell" <SSPRUELL(at)us.oracle.com>
Subject: Houston Bay Area RVators
Well, after a bit of down time, the Houston Bay Area RVators Builder's Group= is about to be operational again. Rob Lee, our loving founder and coordinator, sold his RV= -6A (N517RL) a couple of months back and passed on the reins to his loyal followers. For= some reason I can't quite understand, I volunteered to get the operation organized again. = SO, if you live in the greater Houston area, particularly the south end (tha= t's where the bay is), we would love to have you join our band of merry builders. Our nex= t meeting is tentatively scheduled for May 29, the Thursday following Memorial Day. I wi= ll be mailing out a newsletter to all current members. You can get additional information about the group from the HBAR web site: = http://www.iwl.net/customers/markr/hbar I will post a reminder here on the list when the meeting particulars are fir= med up. I look forward to seeing you in May. Steven Spruell RV-6A #24721 (Wings) ****************************************************************************= ** * Steven Spruell Oracle Corporation = * * Manager, Information Systems Phone: (713) 658-7748 Two Allen Center = * * Houston Development Center Fax: (713) 654-0676 1200 Smith Suite 2700= * * sspruell(at)us.oracle.com Houston, TX 77002 = * ****************************************************************************= ** ________________________________________________________________________________
Date: Apr 24, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Beginner priming questions
David J. Fitzgerald wrote: > > > Hello all, > > I am taking delivery of an RV-8 emp kit today and have some basic > questions on priming. Is it 'recommended' to alumiprep, then alodine, > then prime or can I leave out a step and still come out with a decent, > corrosion resistant airplane. I work for Gulfstream Aerospace and we do > all three but these aircraft also have a 20 year corrosion guarantee > (and are $35 million so the added expense is irrelevant). Can I use a > cheap auto sprayer for priming? Where is a good place to buy in bulk at > a low price? I only have an aircraft spruce catalog right now and I dont > know if their prices are that good. Can I use zinc oxide? Sorry if > these are extremely basic questions - ya gotta start somewhere right! Hi David, I use a phosphoric acid solution called "All Brite" for the etching. Then spray a good quality etching primer (purchased by the gallon at an automotive paint supply house). I use a touchup gun for small tasks, and a regular full-sized sprayer if I've got large areas to do. Good luck Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 24, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: Barnard Aircraft website
> >Guys, >After about three hours of downloading and setting up Internet Explorer >with Frames I was finally able to get on the Barnard Aircraft website. It's >really state of the art and worth the effort. I would like to welcome Steve >to the RV-List and I really think he will be another valuable resource for >us all to draw upon. Al > Hi Al, Thank you very much for the great comments. I'm glad you liked the webside. Hope most people have a speaker system hooked up to their computer to listen to the intro- duction. I am honored to be on the RV-list. I hope I can be of help. I've been around RV's for ten years now, building and flying. The RV-6A pictured on the website is now 6 years old. It's gone thru many modifications. It gets better every day. For those that have received and read the current Sport Aviation with the SX-300 on the front, the Fluid Dynamics article was done on this particular airplane. If you have any questions please let me know. Respectfully, Steve Barnard Barnard Aircraft Components RV-6A N157ST 1000 hrs flying steve(at)barnardaircraft.com http://www.barnardaircraft.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Apr 24, 1997
Subject: Re: EGT/CHT Gauge Operations
According to my Lycoming Engine Operating Handbook the following engine limits are listed for a 160 hp O-320. ENGINE OPERATING LIMITS RPM: 2700=20 FUEL PRESSURE: .5 - 8.0 PSI; 3 PSI DESIRED CYLINDER TEMP.: 260=BA C; 220=BA C CONTINUOUS OIL PRESSURE: 60 - 90 PSI; 25 PSI - IDLE OIL TEMPERATURE: 118=BA C; 82=BA C DESIRABLE EGT: MAX POWER 75% - 83=BA C RICH OF PEAK ECONOMY POWER - 28=BA C RICH OF PEAK Jim Cone, RV-6A flying. jamescone(at)aol.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Apr 24, 1997
Subject: Re: How to fit fwd elevator push tube - Quickbuild??
Take the rod ends off and it is a tight fit, but it will go in. Jim Cone, RV-6A completed 40 hour test period; flying great!!! jamescone(at)aol.com ________________________________________________________________________________
Date: Apr 24, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Quickbuild primer (was Painting a Quickbuild)
> >Bill Benedict wrote: >> snipped > >The quickbuilds are primed with a Sherwin Williams >> primer. If you run your fingers over an interior surface you will see that >> it feels rougher than running your fingers over the exterior surface. This >> roughness is the primer. Bill >> >>Bill, >What is the exact Sherwin Williams product used on the quickbuilds? > >Charlie Kuss It is the same one we have listed in the front of the builders manual. P60G2. I think there has been a lot of discussion in the past. This is probably not the best, but it works pretty good, inexpensive, light, resists acetone, fairly abraisive resistent. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: Apr 25, 1997
Subject: Re: EGT/CHT Gauge Operations
From: ab6a(at)juno.com (ALLAN E POMEROY)
writes: ><rlcaldwell@utah-inter.net> > >I've installed a new Westach EGT/CHT gauge. Seeing how I've never >used one >before and seeing how Westach doesn't provide any operating >instructions, I >need some help in using it. This gauge is connected to my Lyc. 0-320 >160hp >on the back #3 cylinder.. What are the normal or maximum temperatures >to >be observed.? Any suggestions on how to use it would be appreciated. >Thanks in advance. > >Ron Caldwell >rlcaldwell@utah-inter.net > Hi Ron, First the disclaimer. This is info from a '92-'93 Aircraft Spruce catalog I bought back then (spent over $500, but no newer catalogs since). In the instruments section, there are some gauges by Rochester Gauge that are marked for Lycoming engines. For the CHT, Green Arc: 275*-425*F, Yellow Arc: 425*-500*F, Red Line: 500*F. Can't help with the EGT. FWIW, I have read somewhere that there are two types of thermocouples for the CHT, a bayonet style and a ring for the spark plug. The bayonet style is said to be more accurate than the ring style. Probably the best thing to do would be to consult with Lycoming for the accuracy of these figures and for the EGT figures. Allan Pomeroy CNY AB6A(at)juno.com ________________________________________________________________________________
Date: Apr 24, 1997
From: Edward Cole <emcole(at)concentric.net>
Subject: Re: Beginner priming questions
David J. Fitzgerald wrote: > > > Hello all, > > I am taking delivery of an RV-8 emp kit today and have some basic > questions on priming. Is it 'recommended' to alumiprep, then alodine, > then prime or can I leave out a step and still come out with a decent, > corrosion resistant airplane. I work for Gulfstream Aerospace and we do > all three but these aircraft also have a 20 year corrosion guarantee > (and are $35 million so the added expense is irrelevant). Can I use a > cheap auto sprayer for priming? Where is a good place to buy in bulk at > a low price? I only have an aircraft spruce catalog right now and I dont > know if their prices are that good. Can I use zinc oxide? Sorry if > these are extremely basic questions - ya gotta start somewhere right! Try your local automotive paint supplier for Veriprime and solvents. Most local Do-it -yourself places have an Automotive Touch Up gun for around $25.00. Or try Harbor Freight. Ed Cole RV6A Wings ________________________________________________________________________________
Date: Apr 25, 1997
From: Gene Gottschalk <geneg(at)rattler.gsfc.nasa.gov>
Subject: 5 point Hooker Harness
At Sun & Fun this year I spoke with a rep from Hooker Harnesses about fitting a five point harness to my RV6a. He said several RV6 builders have already done this, but he didn't know the details. Has anyone out there in listland done this, and if so could you share the crotch strap mounting detail with me. I would like to plan for this while I still have good access to the fuselage skeleton structure. TIA -Gene Gottschalk geneg(at)oz.kis.net RV6A, Fuselage STILL in the jig. ________________________________________________________________________________
Date: Apr 25, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: Manifold Pressure Gauges
George, You have one of the older "good stuff" kind of gauge. Most of the new things are basically throw aways with no adjustments. They also do not have internal bellows. I threw out a new UMA manifold pressure gauge because of incessant sticking. Also threw out a new tach that was off 500 rpm from day one because it could not be adjusted. My replacements were older units that were repairable/adjustable. Never had any more problems in the 300+ hours before I sold my first RV-6A. Les Williams/RV-6AQBME/N24LW (reserved)/Tacoma WA ---------- From: owner-rv-list(at)matronics.com on behalf of George McNutt Sent: Thursday, April 24, 1997 12:31 AM Subject: RV-List: Manifold Pressure Gauges More about Manifold Pressure Gauges. The Manifold Pressure gauge in my Cessna 182 was stickey with the indication lagging behind power changes, I discovered that recessed inside the inlet port is a needle valve that can be adjusted with a small screwdriver. I presume all gauges are similar. Purpose of the valve is to dampen out pressure fluctuations in the manifold pressure line. If the valve is open too far the manifold pressure needle will fluctuate with pulses in the line, too tight or dirty and the gauge sticks or lags behind power changes. Half a turn with a screwdriver is a lot cheaper than taking the gauge to a instrument shop! George McNutt HS - 6A ________________________________________________________________________________
Date: Apr 24, 1997
From: Elon <elon.o(at)worldnet.att.net>
Subject: Re: Fresh Air System
Mike Wills wrote: (snip)...Does it draw air from your shop compressor? If so I assume you need to route your compressor air intake outside your shop to avoid recycling the same old fume laden air. -------------------------- Mike: IMHO You might not want to continously breathe air from your compressor even if the intake was from a clean source. If it is oil lubricated it will be pumping hydrocarbons into your lungs. Compressors are not very sophisitcated technology and pass a lot of oil, water, rust and other crud. The hobby air is made for human consumption. It uses a diaphram pump and provides oil-free, clean air to you. Elon ________________________________________________________________________________
From: Ken_Hitchmough(at)magic.ca (Ken Hitchmough)
Date: Apr 25, 1997
Subject: Re: Gascolators and Fuel Filters
There was some talk recently about replacing gascolators with in line filters. In Canada we unfortunately don't have that option and a gascolatpor is a requirement (silly really as its not the lowest point in the system). Anyway, I want to get my gascolator out of the engine compartment and I believe I've heard of someone mounting it between the wing and the fuselage. Can anyone confirm that this is possible? Ken RV6A Flying ________________________________________________________________________________
Date: Apr 25, 1997
From: Rick Osgood <Rick(at)ccc.henn.tec.mn.us>
Subject: FAA Medical
Here's a new subject for you all... I am due for a medical(3rd class) in May and am concerned because I have been on a doctors prescribed medication of diet medicine known as Phen-Phen. Has anyone heard of the FAA having a problem with this medication. I'd like to know so I dont risk losing my medical. Thanks all -- Rick Osgood Rick(at)ccc.henn.tec.mn.us ________________________________________________________________________________
Date: Apr 25, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
We're all building airplanes and no one is building their own fresh air system? Am I missing something? Okay, then, what is it I don't understand? Block diagram: Cheapo vacuum cleaner extra hose Mask (pith helmet new $50 to outdoors & heavy plastic bag) Total under $90. Will generate way more air than I can breath. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Apr 25, 1997
From: ed loveday <eloveday(at)ici.net>
Subject: re: rv-list: 5-pt Hooker harness
Gene, Don't know if Hooker makes such a rig, but most harnesses in use these days in small sports racing and formula cars are 6pt systems, incorporating leg straps that loop from the central latch around your thighs and back to the lap belt anchors. If Hooker doesn't make them, Simpson and SPA are 2 manufacturers that do, and I'm sure there are more. Ed Loveday eloveday(at)ici.net RV-6 fuselage 90% done-45% to go ________________________________________________________________________________
Subject: Re: RV-6 brake reservoir location
From: ebundy(at)juno.com (Ed Bundy)
Date: Apr 25, 1997
>A question regarding the location of the VA-107 brake fluid reservoir >on the RV-6: Dwg #49 shows the reservoir located near the top of the >firewall, above the level of the longerons. Dwg #40 shows it below >the level of the longerons. Which is correct? Does it matter? What have >others done? I mounted mine above, although it would work below also. It takes up less room above, so I'd do it that way again. Just make sure you mount it high enough above the angle that runs along the upper part of the firewall so that the "T" fitting that will screw in to the reservoir won't hit the angle while you're trying to screw it in. Go ahead, ask me how I know... Ed Bundy RV6A N427EM first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
Subject: Re: Windscreen COM Antenna
From: ebundy(at)juno.com (Ed Bundy)
Date: Apr 25, 1997
>I discovered that I only have about 19-20" vertical space available on >my sliding canopy windscreen for my copper foil COM antenna if I mount >it on the centerline. Yet, Vans' instructions call for 23" for COM >frequencies. Hi John, actually you don't need 23" of foil. The antenna should be 23" overall from the solder point on the BNC connector according to the instructions. So just use 20" of foil and a 3" piece of wire to connect it to the connector. I use this antenna, and I like it a lot. I don't even notice it visually, it works great, and no drag! How can you lose? Ed Bundy RV6A N427EM first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
From: STANAIR(at)aol.com
Date: Apr 25, 1997
Subject: 0 360 vs I0 360
What is the reason to used a 0 360 vs I0 360. I am new and learning about this. ________________________________________________________________________________
From: "Darrell L. Anderson" <d.l.anderson(at)worldnet.att.net>
Subject: Fresh Air System
Date: Apr 25, 1997
The hobby air is made for human consumption. It uses a diaphram pump and provides oil-free, clean air to you. The Hobby Air uses a centrifugal turbine to push clean air. It pushes more air than you can breath, and the excess is dumped out through one-way valves on the mask. I have the standard mask (not the full-face mask) and use a Tyvex hood over my head and the mask. The excess air inflates the hood, and exhausts fresh air down around your shoulders. The hood came with tear-offs for the clear shield. BTW, the motor on the turbine unit is NOT cooled by the air you breathe, but by a separate fan. The inlet air is not purified, (only lightly filtered) so you have to place the turbine unit in an area of fresh air, upwind, outside the booth, etc. A 40' hose is supplied on the standard unit, and they offer a high output unit to supply 2 masks on a wye, or 80' of hose to one mask. The light intake filter keeps things like bees and mosquitoes out of the hood. On a hot day, you can wear Tyvex coveralls, and vent the cool exhaust from the hood down your collar and into the coveralls! For me, painting has become almost FUN. No more fogged up glasses, dripping sweat into the paint job, changing filter canisters, or paint mist leaks in the mask around the nose. I have to suit up, but it makes me organize my paint sessions to larger batches as they should be anyway. I bought mine at Oshkosh '94 as an introductory offer, for painting R/C model aircraft. The RV just seemed to come along naturally. I hope I haven't sounded too much like a salesman. I'm not. ...just enthusiastic. Look at the respirator that you are now using (you ARE using one, aren't you?) and ask yourself when you last changed the canisters. Activated charcoal canisters start to degrade as soon as you open the wrapper, and absence of paint smell in the mask is no indication that you are not inhaling harmful paint components. Read the product info on paints containing isocyanates (Imron, Urethane)....especially the part about a fresh air respirator being REQUIRED. When I considered the price of the Hobby Air at Oshkosh, the salesman asked me, "What is the cost of just one emergency room visit?" .....Sold! Darrell Anderson RV-4, wings Montana ________________________________________________________________________________
From: "Darrell L. Anderson" <d.l.anderson(at)worldnet.att.net>
Subject: re: rv-list: 5-pt Hooker harness
Date: Apr 25, 1997
> Don't know if Hooker makes such a rig, but most harnesses in use these days in small sports racing and formula cars are 6pt systems, incorporating leg straps that loop from the central latch around your thighs and back to the lap belt anchors.< My local FSDO is requiring TSO'd belts/harnesses! Is this common around the country? I think the inspector is either ignorant of the experimental category, or wants to shed the responsibility of approving non-aircraft items, no matter how well tested and documented. What are the relevant FAR's on this? D. Anderson Montana ________________________________________________________________________________
Date: Apr 25, 1997
From: "Mark S. Malone" <mmalane(at)dialus.com>
Subject: Avionics Panel Manufacturers
I am in the process of purchasing a pre-manufactured avionics panel for RV6A. This is going to be a fully loaded IFR panel with all the goodies. I want to make sure I am dealing with the correct people if I'm going to spend this kind of money. Has anybody had good or bad luck with Complete Composites or Eastern Avionics? Thanks for the help Mark Malone mmalone(at)dialus.com Springfield, Mo. ________________________________________________________________________________
Date: Apr 25, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: Gascolators and Fuel Filters
> >Anyway, I want to get my gascolator out of the engine compartment and I >believe I've heard of someone mounting it between the wing and the >fuselage. > >Can anyone confirm that this is possible? Yes, "The Rvator", August 1996, page 10. has the photo if you have access to that. I personally think something like that is better place than in the engine compartment. One of the factory types had a completely enclosed little box that was accessable from the the outside. Lots of work but another solution. I giving some thought a look thru filter in a enclsure in the cockpit with an access door for pre flight and a drain hole to the outside in case of leakage....or.....the above Rvator type...or...? If you don't have access to a picture of the Rvator one, send me your address and send you a copy. Denny H. RV-6 Fuselage Lebanon, OR ________________________________________________________________________________
Date: Apr 25, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: Gascolators and Fuel Filters
> Anyway, I want to get my gascolator out of the engine compartment and I > believe I've heard of someone mounting it between the wing and the > fuselage. > > Can anyone confirm that this is possible? Ken: I think Eustace Bowhay did this. Check with him? Randall ________________________________________________________________________________
From: "Daniel H. Morris III" <Morristec(at)icdc.com>
Subject: Re: Avionics Panel Planner
Date: Apr 25, 1997
The number is 208-323-8724, be ready with your credit card. The Pro version is $199 and outputs DXF files. For those of you with a CAD program you can then modify or make-up new items. They can also recommend a place to laser cut your panel using the file. ---------- > From: rv-list(at)matronics.com > To: Morristec > Subject: RV-List: Avionics Panel Planner > Date: Monday, April 21, 1997 10:28 PM > > > Received: from netcomsv.netcom.com [163.179.3.4] by bbs.icdc.com with smtp > Received: from matronics.com by netcomsv.netcom.com with UUCP (8.6.12/SMI-4.1) > Received: by matronics.com (4.1/SMI-4.1) > Errors-To: bounces(at)matronics.com > Message-Id: <335C35D9.4C45(at)dialus.com> > Date: Mon, 21 Apr 1997 22:51:53 -0500 > From: "Mark S. Malone" <dialus.com!mmalone(at)matronics.com> > Organization: Malone Finkle & Associates, Inc. > X-Mailer: Mozilla 3.0 (Win95; U) > To: rv-list(at)matronics.com > Subject: RV-List: Avionics Panel Planner > Sender: owner-rv-list(at)matronics.com > Precedence: bulk > Reply-To: rv-list(at)matronics.com > > > Ready for avionics panel. Need software to layout panel prior to > fabrication. Found Panel Planner software in Jetstream catalog but is > on back order. Does anyone know of another software package or Panel > Planners phone no. so I can call MFG direct? ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Apr 25, 1997
Subject: Re: Manifold Pressure Gauges
<< You have one of the older "good stuff" kind of gauge. Most of the new things are basically throw aways with no adjustments. They also do not have internal bellows. I threw out a new UMA manifold pressure gauge because of incessant sticking. Also threw out a new tach that was off 500 rpm from day one because it could not be adjusted. My replacements were older units that were repairable/adjustable. Never had any more problems in the 300+ hours before I sold my first RV-6A. >> Let's give a big hurrah for "Value Engineering". Every thing gets beaten down to the lowest common denominator. I fight this philosophy every day at work and see it in many of the name brands I used to buy. It's unlikely that this trend will turn around, but I can try in my little corner of the world. -GV ________________________________________________________________________________
Date: Apr 25, 1997
From: Tom Goeddel <tgoeddel(at)monmouth.com>
Subject: Re: FAA Medical
>medication of diet medicine known as Phen-Phen. Has anyone heard of the >FAA having a problem with this medication. I'd like to know so I dont >risk losing my medical. You might try giving AOPA a call - they have folks there just for answering medical related questions. I found them helpful when I had a problem (non-problem as it turned out) a few years ago. Tom Goeddel RV-6a tgoeddel(at)monmouth.com ________________________________________________________________________________
From: "Daniel H. Morris III" <Morristec(at)icdc.com>
Subject: Re: re: rv-list: 5-pt Hooker harness
Date: Apr 25, 1997
To the list, I sell Schroth restraint systems seatbelts, and I have a kit for the 5th point in the RV-6. I also can offer the leg loop style of restraint. All are custom made to your requirements, and are TSO/ JTSO C-114 approved. The restraint releases are the "center turn" style. The restraints offer additional safety features. Anyone who wants info please Email me at Morristec(at)aol.com. I can Email attached Jpeg file of buckle and mail other info. If the list wants info published please request and I will. BTW, the reason that the FAA generally requires a TSO'd seat belt is that otherwise you would have to prove the strength of the belts (required to be 1500# plus). While this is not written directly in the FAR's, we are required to follow general practices for items like this. Dan Morris Morristec(at)aol.com ---------- > From: rv-list(at)matronics.com > To: Morristec > Subject: RV-List: re: rv-list: 5-pt Hooker harness > Date: Friday, April 25, 1997 4:44 PM > > > Received: from netcomsv.netcom.com [163.179.3.12] by bbs.icdc.com with smtp > Received: from matronics.com by netcomsv.netcom.com with UUCP (8.6.12/SMI-4.1) > Received: by matronics.com (4.1/SMI-4.1) > Errors-To: bounces(at)matronics.com > Date: Fri, 25 Apr 1997 17:51:21 -0400 (EDT) > Message-Id: <1.5.4.16.19970425174241.138f7744@mail> > X-Sender: eloveday@mail > X-Mailer: Windows Eudora Light Version 1.5.4 (16) > To: rv-list(at)matronics.com > From: ed loveday <ici.net!eloveday(at)matronics.com> > Subject: RV-List: re: rv-list: 5-pt Hooker harness > Sender: owner-rv-list(at)matronics.com > Precedence: bulk > Reply-To: rv-list(at)matronics.com > > > > > Gene, > Don't know if Hooker makes such a rig, but most harnesses in use these > days in small sports racing and formula cars are 6pt systems, incorporating > leg straps that loop from the central latch around your thighs and back to > the lap belt anchors. > If Hooker doesn't make them, Simpson and SPA are 2 manufacturers that > do, and I'm sure there are more. > > Ed Loveday > eloveday(at)ici.net > RV-6 fuselage 90% done-45% to go > > ________________________________________________________________________________
From: Bumflyer(at)aol.com
Date: Apr 25, 1997
Subject: Re: RV-6 brake reservoir location
While you're being sure to mount it high enough so the tee clears the angle .... be sure to not mount it so high you can't get fluid in the cap which will then be too close to the projecting overhang of top fuse skin... Ask me how I know. Is there an echo in here? ________________________________________________________________________________
Date: Apr 25, 1997
From: John Ammeter <ammeterj(at)seanet.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat &
bag? You guys with the QB kit have too much time on your hands. Back when I was building my RV-6 I didn't have time to think of things like how to make my own hobbyair. Should work, though. One concern might be generation of ozone by the motor. You'd probably smell that fairly soon, though. Hey, you could make cheaper hobbyairs for us and make enough to pay for the QB. JA > >We're all building airplanes and no one is building their own fresh air system? >Am I missing something? Okay, then, what is it I don't understand? > >Block diagram: > > Cheapo vacuum cleaner extra hose Mask (pith helmet > new $50 to outdoors & heavy plastic bag) > > >Total under $90. Will generate way more air than I can breath. > > >Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. >halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > > > > > > John Ammeter ammeterj(at)seanet.com 3233 NE 95th St Seattle WA, 98115 USA 206-525-5445 RV-6 N16JA First flight August 1990 ________________________________________________________________________________
From: RMille6453(at)aol.com
Date: Apr 25, 1997
Subject: Re: Piper Blade Pitot Tube
Thanks James! Your comments are appreciated. Thanks for the encouragement. I'll make it work! Yours sounds great! Rob ________________________________________________________________________________
From: "Joe Rex" <jfr(at)ix.netcom.com>
Subject: Re: FAA Medical
Date: Apr 25, 1997
Rick, I was considering going on the new diet drug "Redux". My family doctor, who is not an AME, wanted my to consider it. I checked with the FAA in Oklahoma City. They told me that I could not fly while on the drug, and that even after I quit taking it, I would have to wait 6 months, and submit the results of several tests. I guess I'll keep trying good old will power. You could contact the Aeromedical Division of the FAA at (405) 954-4821. They really are quite helpful over the phone. Good luck. Joe Rex ---------- > From: Rick Osgood <ccc.henn.tec.mn.us!Rick(at)matronics.com> > To: RV-List(at)matronics.com > Subject: RV-List: FAA Medical > Date: Friday, April 25, 1997 3:59 PM > > > Here's a new subject for you all... I am due for a medical(3rd class) in > May and am concerned because I have been on a doctors prescribed > medication of diet medicine known as Phen-Phen. Has anyone heard of the > FAA having a problem with this medication. I'd like to know so I dont > risk losing my medical. > > Thanks all > -- > Rick Osgood > Rick(at)ccc.henn.tec.mn.us ________________________________________________________________________________
From: rust47rg(at)one.net
Date: Apr 26, 1997
Subject: re: rv-list: 5-pt Hooker harness
>My local FSDO is requiring TSO'd belts/harnesses! Is this >common around the country? I think the inspector is either >ignorant of the experimental category, or wants to shed the >responsibility of approving non-aircraft items, no matter >how well tested and documented. > Hooker's are TSO'd, I've had a 5 point in my 4 since day one. In the 4 you can tie the 5th point into the spar splice. I got longer spar bolts and built a steel plate that fastens to 2 of the spar bolts. Very easy to do. When I had my seats made I had a slot built in the seat so the strap could run throug it. Regards: Rusty Gossard N47RG RV-4 Flying since 8-94 ________________________________________________________________________________
Date: Apr 26, 1997
From: Ronald Vandervort <rvanderv(at)linknet.kitsap.lib.wa.us>
Subject: New Unison LASAR ignition RPM signal
Can anyone out there help on this question; I would like to use the RPM signal, generated for the ignition controller, to run an analog display electronic tach. 1. Does anyone know any e-mail, phone #, FAX # or slo-mail address for the appropriate technical people at Lycoming or Slick who can help me answer the question? 2. Any ideas about the interfacing possibilities of the analog tach to the provided RPM signal would be appreciated. Thank You, Ron Vandervort, rvanderv(at)linknet.kitsap.lib.wa.us RV-6Q, Seattle area ________________________________________________________________________________
Date: Apr 26, 1997
From: flyingw <flyingw(at)ihug.co.nz>
Subject: Size of R V 8 construction jigs.
Could someone please tell me the size of the RV 8 empenage and wing jig Im measureing up my workshop and a set of length width and height measurements would give me an idea of my space. Also the fugelage jig any ideas on the size of this . Im using a single garage and the head room is not exactly to the moon. Its around 7 and a half foot im hoping this will be enough. Thanks Warren Jones ( R V 8 Starting soon in Kiwiland ) ________________________________________________________________________________
Date: Apr 26, 1997
From: L & M Rowles <lmrowles(at)netspace.net.au>
Subject: Horns
Hi, I need advice about the elevator horns. With the prepunched kit you do not have the option to move or reposition any thing. Now my problem is if I rivet the horns to the elevators the other end (of the horns) does not make a tight fit around the bearing in the centre of the VS rear spar. Could some body tell me if it acceptable to place spacers between bearings and horns????? If not any suggestions what I might do would be greatly appreciated. Les Rowles. ________________________________________________________________________________
Date: Apr 20, 1997
From: Gary Zilik <zilik(at)hcds.net>
Subject: Re: 0 360 vs I0 360
aol.com!STANAIR(at)matronics.com wrote: > > > What is the reason to used a 0 360 vs I0 360. I am new and learning about > this. HORSEPOWER! Gary Zilik RV-6A s/n 22993 ________________________________________________________________________________
From: MarkVN(at)aol.com
Date: Apr 26, 1997
Subject: Re: Items For Sale...
MAtt Iam looking for a right angle air drill, used.. Do you know of anytrhing? Iam backdrilling as much as possible so it would be very helpful. Also I would like to talk to you someday about stepper motors to drive an automatic circle welder which we have two of at work.. Thanks.......Markvn @aol.com ________________________________________________________________________________
Date: Apr 26, 1997
From: Terrance Jantzi <tjantzi(at)netrover.com>
Subject: first flight
Fellow RV listers, My RV-6 #21084 flew Friday morning for the first time. Test pilot Bill Carter was at the controls. Needs a trim tab on the rudder. After six and a half years of mostly enjoyable building, I am very pleased and am looking forward to a great season. In addition, on April 29 I am taking over the leadership of the Ontario RV wing. I would like to trade news letters with any other group. Still waiting "Jim Cone". Terry Jantzi C-GZRV flying ________________________________________________________________________________
Subject: Re: Gascolators and Fuel Filters
From: ron.taborek(at)flight642.com (RON TABOREK)
Date: Apr 26, 1997
Ken, Eustace Bowhay installed his gascolator between the wing and the fuselage. There is a picture of it in a recent RVAtor. Regretfully, there does not seem space to do so in the root of the RV-4 wing, although I am going to look at that more carefully soon. ron.taborek(at)flight642.com RV-4 Installing O-320 Toronto ________________________________________________________________________________
From: UFOBUCK(at)aol.com
Date: Apr 26, 1997
Subject: Re: FAA Medical
<< I am due for a medical(3rd class) in > May and am concerned because I have been on a doctors prescribed > medication of diet medicine known as Phen-Phen. >> ________________________________________________________________________________
From: CWhig49723(at)aol.com
Date: Apr 26, 1997
Subject: Re: Avionics Panel Manufacturers
<< I am in the process of purchasing a pre-manufactured avionics panel for RV6A. This is going to be a fully loaded IFR panel with all the goodies. I want to make sure I am dealing with the correct people if I'm going to spend this kind of money. Has anybody had good or bad luck with Complete Composites or Eastern Avionics? Thanks for the help >> I have had some experience with Eastern years ago and was completely satisfied . Chuck Whigham RV 6A waiting for wing kit ________________________________________________________________________________
From: UFOBUCK(at)aol.com
Date: Apr 26, 1997
Subject: Re: FAA Medical
<< I am due for a medical(3rd class) in > May and am concerned because I have been on a doctors prescribed > medication of diet medicine known as Phen-Phen. >> Joe Rex responded<< They are really quite helpful over the phone. >> Remember -" I am from the FAA and I am here to help you." That is what they told Bob Hoover. If you call them I would not give my right name !!! ________________________________________________________________________________
Date: Apr 26, 1997
From: "James K. Hurd" <hurd(at)riolink.com>
Subject: Wing Wiring
Been to the Archives on this but latest posting there for my keyword search was Jan '96; need current opinion/experience on subject of specifically where to run wiring (strobe-position lights, possibly antenna) through wing. Am currently prepping ribs for wing skeleton assembly and Archive opinion on: (1) where to run conduit; (2) what to use for conduit left me with plenty of notes but no real answers. I plan to use the strobes with separate power supplies in wing tips and AC will be VFR only. Thanks in advance for sharing your thoughts on this. Jim RV6A New Mexico hurd(at)riolink.com ________________________________________________________________________________
Date: Apr 26, 1997
From: "Steven Spruell" <SSPRUELL(at)us.oracle.com>
Subject: Re: 0 360 vs I0 360
> =3D=3D> RV-List message posted by: STANAIR(at)aol.com > > What is the reason to used a 0 360 vs I0 360. I am new and learning abo= ut > this. The IO-360 (fuel injected) Lycoming is a 200 hp angle-valve engine in most v= ariants (though there are some 180 hp straight-valve versions). Van's does not reco= mmend using the 200 hp motor because of the possibility of exceeding Vne in level flight= . The angle-valve engines are slightly wider and will not fit inside the stock RV = cowl without modification, though an IO-360 will bolt up to a stock RV dynafocal engine m= ount. However, I spoke with Steve Barnard of Barnard Aircraft Components this week= and he is now manufacturing an aftermarket cowling for the 6/6A which is designed to be us= ed with the 200 hp IO-360. It has the round intake ports similar to the LoPresti Piper = cowlings. ************************************************************************* * Steven Spruell League City, TX * * sspruell(at)us.oracle.com RV-6A #24721 (Wings) * = * * * Houston Bay Area RVators: http://www.iwl.net/customers/markr/hbar * = ************************************************************************* ________________________________________________________________________________
From: JRoss10612(at)aol.com
Date: Apr 26, 1997
Subject: Re: Size of R V 8 construction jigs.
Warren, I have found that the RV-8 empennage jig as illustrated in the RV-8 empennage construction manual will be of inadequate size for the wing. The inside dimension of 109 " will not be long enough for the wings. The empennage construction manual was apparently written before the second set of RV-8 wings was built by the factory, hence the error. You will find chatter on this topic in the RV List Archives if you conduct a search. In geneneral, we RV builders can get too fussy about the jigs they build for construction of RV components. What is important however, is that the components constructed be aligned precisely on the jig. This is possible on even a crooked jig. I recommend that you plan on using a jig with a crosspiece like the one shown in the builders manual for the empennage. If you can, attach the vertical posts to the ceiling, this way, the vertical alignment can be controlled to a large degree by moving the bottom of the upright. Making a free stanging jig will be more difficult, but it can be done. (I did) Another option would be to attach the vertical posts to the wall with diagonal boards placed in a "V" at the top. Can you get good dry wood to use for the jig? I could not, so I used square aluminum posts, which was overkill. In retrospect, I could have laminated posts that were straight & true out of plywood & pine boards. Steel posts would be fine also, whatever you can find that is straight and long enough will be fine. Use a plumbob as the contruction manual shows, this way you will be able to draw a line that is in a perfect plane on the jig. For the wing, you will not need a horizontal beam in the jig. I took a day and made another jig that attached to the wall with an inside dimension of about 112 1/2 inches. It stands far enough away from the wall so that working on either side of the wing is easy in terms of access. I am building both wings simultaneously, but I don't think this will be possible in the workspace you describe. Feel free to contact me directly off the list if you like. You will find more information regarding the contruction of jigs in the RV List Archives at: http://www.matronics.com/rv-list/archive.htm Hope this helps. Regards, Jon Ross RV-80094 Skinning wings now, agonizing over the price of an IO-360... Jross10612(at)aol.com ________________________________________________________________________________
From: RMille6453(at)aol.com
Date: Apr 26, 1997
Subject: Re: first flight
Congrats Terry! All the hard work paid off. I know you'll enjoy it. Rob Miller RV8 Wings ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Apr 26, 1997
Subject: Fresh Air Vents, Chroming of Flap Weldment
I am in the process of refurbishing an RV-4 I bought, and would like to chrome the flap weldment in the cockpit, but have been told this will make the weldment more susceptible to cracking and failure. Is this true? I noticed an number of them were chromed at Sun N Fun. Also, I'm trying to find the small plastic eyeball type vents, the ones in my airplane are shot. Will the ones from Vans fit into a 2-inch duct? I notice those are 3-inch square which is a little large for my application. Anybody know where to get the small 2 inch style? I see this one in metal for around 50.00 each, but I need the inexpensive plastic variety. Thanks. MAlexan533 ________________________________________________________________________________
From: RMille6453(at)aol.com
Date: Apr 26, 1997
Subject: Re: Size of R V 8 construction jigs.
I believe mine was 109 inches. Rob Miller RV8 Wings ________________________________________________________________________________
Date: Apr 26, 1997
From: "Bryon T. Maynard" <bmaynard(at)COMMUNIQUE.NET>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
Hal Kempthorne wrote: > > > We're all building airplanes and no one is building their own fresh air system? > Am I missing something? Okay, then, what is it I don't understand? > > Block diagram: > > Cheapo vacuum cleaner extra hose Mask (pith helmet > new $50 to outdoors & heavy plastic bag) > > > Total under $90. Will generate way more air than I can breath. > > Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. > halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > > > I used my Scuba tank and Regulator, and Dive mask. I look funny while painting, but I am getting fresh air and the mask completely protects my eyes. Cheap I know. ________________________________________________________________________________
Date: Apr 26, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: re: rv-list: 5-pt Hooker harness
> If Hooker doesn't make them, Simpson and SPA are 2 manufacturers that Try Diest Safety Equipment 641 Sonora Avenue Glendale, CA 91201 213-245-6411 They do nice work, reasonable, and cooperative. Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 26, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
> > Cheapo vacuum cleaner extra hose Mask (pith helmet > new $50 to outdoors & heavy plastic bag) Hal, Interesting idea - can you post your design thoughts? Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 26, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Windscreen COM Antenna
> >I discovered that I only have about 19-20" vertical space available on > >my sliding canopy windscreen for my copper foil COM antenna if I mount Has anyone considered or tried mounting the foil outside of the cockpit? Perhaps on the front of the cowl? I think it would need to retain the vertical orientation. I'm not interesting in having the RF right in my face, as the human eye is the most susceptible organ to damage from RF. Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 26, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: 0 360 vs I0 360
aol.com!STANAIR(at)matronics.com wrote: > > > What is the reason to used a 0 360 vs I0 360. I am new and learning about > this. "There's no replacement for displacement" (quote stolen from hi-performance engine builder) Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: Apr 26, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: first flight
Terrance Jantzi wrote: > > > Fellow RV listers, > > My RV-6 #21084 flew Friday morning for the first time. Test pilot Bill > Carter was at the controls. Needs a trim tab on the rudder. > > After six and a half years of mostly enjoyable building, I am very > pleased and am looking forward to a great season. > > In addition, on April 29 I am taking over the leadership of the Ontario > RV wing. I would like to trade news letters with any other group. Still > waiting "Jim Cone". > > Terry Jantzi > C-GZRV flying Congratulations! Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Subject: Re: RV-4 Fuselage Bulkheads
From: tcraig-stearman(at)juno.com (John T. Craig-Stearman)
Date: Apr 26, 1997
writes: >I have a question concerning the 2 piece bulkheads in the RV-4 >fuselage. >When assembling these, my first inclination was to simply align the >tooling >holes, and hammer them together. I decided to be a little more >scientific, >however, and began using the drawing that showed the lofting of the >individual bulkheads. When using these measurements, there were >several >bulkheads where the tooling holes did not line up, sometimes by as >much a >3/8". I went ahead and drilled the bulkheads, and "tacked" them >together. >I am beginning to wonder if I did the right thing. Joe, Absolutely do not trust the tooling holes in the fuselage bulkheads. I clecoed my bulkhead halves to a workbench such that short aluminum angles clamped to the notches matched the dimensions shown in the plans. I then drilled and clecoed the halves together. Some of the tooling holes were off by the diameter of the holes! This method worked very well. When I skinned the fuselage, I needed only a couple of shims under the top skin. However, some of the comments I read about drilling the bulkheads after clamping things together on the jig look good. I will probably do that next time. Regards, Tom Craig-Stearman tcraig-stearman(at)juno.com RV-4 on the gear ________________________________________________________________________________
From: Ken_Hitchmough(at)magic.ca (Ken Hitchmough)
Date: Apr 26, 1997
Subject: Re: first flight
Terry wrote: >My RV-6 #21084 flew Friday morning for the first time. Test pilot Bill >Carter was at the controls. Needs a trim tab on the rudder. Congrats Terry, another one in Ontario. Dr. John will be next I suspect. See you at the Ontario Wing meeting. Ken ________________________________________________________________________________
Date: Apr 26, 1997
From: Glenn & Judi <flyers@anet-chi.com>
Subject: RV-6 floor
Hi, RV-6, DWG 37 Parts: F-649 L&R Baggage Side Fwd F-647 L&R Baggage Floor Is the bottom bend of F-649 meant to sit under the F647 Baggage Floor or on top of it? Thanks in advance, Glenn Gordon ________________________________________________________________________________
Date: Apr 26, 1997
From: "John B. Abell" <jbabell(at)ix.netcom.com>
Subject: Re: re: rv-list: 5-pt Hooker harness
I've never used a 5-point harness, but my understanding is that one important purpose of the crotch strap is to keep the tension on the shoulder harness straps from pulling your lap belt up off your pelvis. It seems to me that the use of leg loops in lieu of a crotch strap fails to provide such protection. An article in a recent issue of FAAviation News discusses these issues and points out that two recent fatalities in nose-over ground accidents might have been non-fatal had the pilots' restraints been properly tight Jack Abell RV-6A N333JA (Reserved). ________________________________________________________________________________
From: DkSJC(at)aol.com
Date: Apr 26, 1997
Subject: Re: Wing Wiring
<< Subj: RV-List: Wing Wiring Date: 97-04-26 12:59:21 EDT From: riolink.com!hurd(at)matronics.com (James K. Hurd) Sender: owner-rv-list(at)matronics.com Jim RV6A New Mexico hurd(at)riolink.com >> Put the wiring runs forward of the spar outboard of the fuel tank and run a conduit between the spar and fuel tank. This puts the wiring in front of the spar when you enter the cabin and eliminates the problem of having to having to go through the spar. You might also consider using a 1/2" or so run of poly tubing for the counduit. This provides an extra layer of material for chafing and you have the option if running wires through it once construction is complete if the original cabling needs replacement etc. Saw this on a set of professionally built wings and it worked out well. DkSJC(at)aol.com RV-4 finishing kit ________________________________________________________________________________
Date: Apr 26, 1997
From: Glenn & Judi <flyers@anet-chi.com>
Subject: O/IO 360?
Hi, Vans sells the Lycoming O-360-A1A. Can this engine be converted to fuel injection? If so would it still carry the designation O-360-A1A. Thanks Glenn Gordon ________________________________________________________________________________
Date: Apr 26, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Tailwheel lubrication
Fellow RVers, I'm in the process of fitting a new tail spring with Van's full swivel tailwheel to replace my Aviation Products tailwheel installation. The paint is curing and I should have it on the RV-6 in a couple of days. I have a question about grease distribution on the shaft of the tail wheel fork. I'm sure the non-full swivel tailwheel is similar. Have any of you "old timers" checked this shaft for wear? Is the grease evenly distributed? On the full swivel, the grease zerk is at the top of the shaft. It seems that the grease would have trouble migrating to the bottom of the shaft. Would it make sense to put a "path" for the grease to follow, either down on the shaft or down the brass bushing? I was thinking about "grooving" a path with a small burr on a Dremel tool from the grease zerk, down. Tommorrow, I think I'll dis-assemble the Aviation Product tail wheel and give the list a report on how it's holding up. I want this tailwheel weldment to last as long as possible. I'm about out of the extra "touch up paint" that I saved when I painted my plane. I don't want to have to worry about replacing worn parts for a long, long time and I don't want to eventually have to buy a quart of paint just to paint a new fork. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
From: BPattonsoa(at)aol.com
Date: Apr 26, 1997
Subject: Steel pipe fittings on motor
I just had my EAA tech inspector look over my -6A in the motor installation and million detail stage. His only comment was on the fittings used where hoses attach to the motor. His comment was that it is highly recommended that all the fittings attaching hoses to the motor should be steel, not aluminum. He also said where the hoses were relatively short, the fittings on the firewall attached piece would be better as steel, especially if there were no intermediate support on the hose. This is based on fatigue failure of the fittings from the vibration and torque loads, small as they should be, causing a problem over time. He has been flying a Long Eze he built for about 10years, and said the they had a very strong recommendation from the factory to replace all their aluminum with steel. He did before flying, except for the oil fitting just below the oil filter. What do the list pundits think about this? Tony's book doesn't say use steel, (unless I missed it). Bruce Patton (About to add to the huge box of wrong fittings) P.S. I sure can see why the second one takes about half the time of the first. I have done everyting forward of the firewall at least twice!!!!!! ________________________________________________________________________________
From: RICKRV6(at)aol.com
Date: Apr 26, 1997
Subject: Re: Horns
Its not been a problem on my RV6 and its been flying for over 400 hours. Rick McBride RICKRV6(at)aol.com ________________________________________________________________________________
From: "Marcus Cooper" <mcooper(at)cnetech.com>
Subject: Re: re: rv-list: 5-pt Hooker harness
Date: Apr 26, 1997
---------- > From: one.net!rust47rg(at)matronics.com > To: rv-list(at)matronics.com > Subject: RE: RV-List: re: rv-list: 5-pt Hooker harness > Date: Saturday, April 26, 1997 3:54 AM > > > > >My local FSDO is requiring TSO'd belts/harnesses! Is this > >common around the country? I think the inspector is either > >ignorant of the experimental category, or wants to shed the > >responsibility of approving non-aircraft items, no matter > >how well tested and documented. > > I am using seatbelts from Summit made for racing cars in my Skybolt. It's a 5 point 3inch wide harness with aircraft style latch. It looks great and best of all only cost $56! I've been through the inspection process with three FAA inspectors in Arizona and California and none made any comment about TSO's belt requirements. Marcus Cooper RV-6 tail kit and left spar completed ________________________________________________________________________________
Date: Apr 26, 1997
From: Terry Mortimore <terry.mortimore(at)sympatico.ca>
Subject: Re: Items For Sale...
aol.com!MarkVN(at)matronics.com wrote: > > > MAtt > Iam looking for a right angle air drill, used.. Do you know of anytrhing? > Iam backdrilling as much as possible so it would be very helpful. > Also I would like to talk to you someday about stepper motors to drive an > automatic > circle welder which we have two of at work.. > > Thanks.......Markvn @aol.com Hi Guys, I can't help you with the step motor but, I thought I'd pass along this idea I picked up on somewhere on the net. I call it my Poor mans right angle drill. I use an 3/8 drive air ratchet with an adapter I made up. The adapter is made from a 3/8" to 1/4" drive adapter from a cheap socket set I had. I machined off the 1/4" square part, drill and tapped a hole to accept the right angle drill bits. This is not quite as short as a true right angle drill but has so far gotten me through the empennage and wings at a small fraction of the cost of a right angle drill. Hope this helps, terry Terry Mortimore 2.7L Subaru RV-6A 38 Cartier St. Sault Ste Marie terry.mortimore(at)sympatico.ca Ontario Canada P6B-3K2 ________________________________________________________________________________
Date: Apr 20, 1997
From: Gary Zilik <zilik(at)hcds.net>
Subject: Re: Horns
L & M Rowles wrote: > > > Hi, > > I need advice about the elevator horns. With the prepunched kit you do not > have the option to move or reposition any thing. Now my problem is if I > rivet the horns to the elevators the other end (of the horns) does not make > a tight fit around the bearing in the centre of the VS rear spar. Could > some body tell me if it acceptable to place spacers between bearings and > horns????? If not any suggestions what I might do would be greatly > appreciated. > > Les Rowles. Les As I recall, somewhere in the manual Van's describes the use of washers in this exact instance. Tell me, what would you do if it was to narrow between the horns? Much better to have the excess room and shim. Gary Zilik RV-6A s/n 22993 ________________________________________________________________________________
Date: Apr 26, 1997
From: Terry Mortimore <terry.mortimore(at)sympatico.ca>
Subject: Re: first flight
Terrance Jantzi wrote: > > > Fellow RV listens, > > My RV-6 #21084 flew Friday morning for the first time. Test pilot Bill > Carter was at the controls. Needs a trim tab on the rudder. > > After six and a half years of mostly enjoyable building, I am very > pleased and am looking forward to a great season. > > In addition, on April 29 I am taking over the leadership of the Ontario > RV wing. I would like to trade news letters with any other group. Still > waiting "Jim Cone". > > Terry Jantzi > C-GZRV flying Congratulations, terry When I see notes like this I work a little harder in the garage. How does a fellow join the Ontario RV wing? tailwinds, terry Terry Mortimore 2.7L Subaru RV-6A 38 Cartier St. Sault Ste Marie terry.mortimore(at)sympatico.ca Ontario Canada P6B-3K2 ________________________________________________________________________________
From: "Daniel H. Morris III" <Morristec(at)icdc.com>
Subject: Re: O/IO 360?
Date: Apr 26, 1997
The IO 360 is injected and the 0-360 is carbuerated. The basic IO-360 is the same HP as the 0-360, 180hp. The injection is more fuel efficient, no carb ice, and works inverted. All good advantages. However, the injected versions allhave the injector facing aft which won't work well in the RV series. If you want injection try Airflow Performance injector on an updraft sump. Dan Morris RV-6 fitting cowling Morristec(at)icdc.com ---------- > From: rv-list(at)matronics.com > To: Morristec > Subject: RV-List: O/IO 360? > Date: Saturday, April 26, 1997 2:16 PM > > > Received: from netcomsv.netcom.com [163.179.3.9] by bbs.icdc.com with smtp > Received: from matronics.com by netcomsv.netcom.com with UUCP (8.6.12/SMI-4.1) > Received: by matronics.com (4.1/SMI-4.1) > Errors-To: bounces(at)matronics.com > Message-Id: <33625E48.5D8@anet-chi.com> > Date: Sat, 26 Apr 1997 14:58:01 -0500 > From: Glenn & Judi <anet-chi.com!flyers(at)matronics.com> > X-Mailer: Mozilla 3.0 (Win95; U) > To: rv-list(at)matronics.com > Subject: RV-List: O/IO 360? > Sender: owner-rv-list(at)matronics.com > Precedence: bulk > Reply-To: rv-list(at)matronics.com > > > Hi, > > Vans sells the Lycoming O-360-A1A. Can this engine be converted to fuel > injection? If so would it still carry the designation O-360-A1A. > > Thanks > Glenn Gordon ________________________________________________________________________________
Date: Apr 26, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Jim Cones' RV
aol.com!JamesCone(at)matronics.com wrote: > > Jim Cone, RV-6A completed 40 hour test period; flying great!!! > jamescone(at)aol.com Jim I was out at Van's Friday and saw a picture of your airplane it really looks nice. Van has it framed and setting on the customer desk for all to see when they come in the door. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: Apr 26, 1997
From: Craig Hiers <CRAIG-RV-4.@worldnet.att.net>
Subject: alumiprep
Listers I was in the paint store today to get something to clean the inside of the fuel tank before I start the sealing-riviting process. Seems like I read that alumiprep was the thing to use. PPG has aluminum cleaner DX533, is this the same thing as alumiprep? the guy at the store said it was. I need to know if I should buy this, or is there something even better? Craig ________________________________________________________________________________
Date: Apr 27, 1997
From: "r.acker" <r.acker(at)ix.netcom.com>
Subject: Re: Gascolators and Fuel Filters
> >Anyway, I want to get my gascolator out of the engine compartment and I >believe I've heard of someone mounting it between the wing and the >fuselage. >Can anyone confirm that this is possible? >Ken Last year one issue of the RVator showed just such an installation. I plan on putting mine there. >RV6A Flying And a very nice one at that (...spotted at sun'n'fun ) !!! Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Apr 26, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Re: RV-6 floor
Glenn & Judi wrote: > > > Hi, > > RV-6, DWG 37 > > Parts: > F-649 L&R Baggage Side Fwd > F-647 L&R Baggage Floor > > Is the bottom bend of F-649 meant to sit under the F647 Baggage Floor or > on top of it? > > Thanks in advance, > Glenn Gordon > > X-Mozilla-Status: 0010 > Content-Length: 1614 The easy way is for the sides to sit on top of the floor panels. The other option is you can make all the "returns" of the floor panels and side panels dissappear for a nice finished look. However, you have to make the decision at the beginning because once you begin drilling holes and installing nut plates the holes won't line up if you change your mind. This also holds true for the floor panels and the baggage compartment bulkhead (bottom flange) -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
Date: Apr 26, 1997
From: Mike Flaherty <yogieb(at)pipeline.com>
Subject: Re: New Unison LASAR ignition RPM signal
> > Can anyone out there help on this question; > > I would like to use the RPM signal, generated for the ignition >controller, to run an analog display electronic tach. > 1. Does anyone know any e-mail, phone #, FAX # or slo-mail > address for the appropriate technical people at > Lycoming or Slick who can help me answer the question? > 2. Any ideas about the interfacing possibilities of > the analog tach to the provided RPM signal would be > appreciated. > >Thank You, >Ron Vandervort, rvanderv(at)linknet.kitsap.lib.wa.us >RV-6Q, Seattle area > > >Ron. The phone and fax number for Unison is as follows: Phone 815-965-4700 Fax 815-965-2457 Mike yogieb(at)pipeline.com > > > > > > > ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Apr 26, 1997
Subject: Re: Windscreen COM Antenna
> Has anyone considered or tried mounting the foil outside of the > cockpit? Perhaps on the front of the cowl? Woah, neighbor! Can you say "ignition static pickup?" I knew you could. Try the wingtips before you do this. IMHO you will be happier if the engine is kept as far away from the receiving antennas as possible, and vice-versa. I am not suggesting the engine(s) be moved to the wingtips, even though the RV-10 is going to use that configuration. Bill Boyd **** cowling sticky-stuff **** ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Apr 26, 1997
Subject: Re: Steel pipe fittings on motor
<< I just had my EAA tech inspector look over my -6A in the motor installation and million detail stage. His only comment was on the fittings used where hoses attach to the motor. His comment was that it is highly recommended that all the fittings attaching hoses to the motor should be steel, not aluminum. He also said where the hoses were relatively short, the fittings on the firewall attached piece would be better as steel, especially if there were no intermediate support on the hose. Tony's book doesn't say use steel, (unless I missed it). >> Bruce- Although not a pundit, I do have an opinion. I would be inclined to agree with your EAA Tech Counselor that the -6 (3/8") and smaller fittings at the engine which connect hoses running from the engine to the firewall should be steel or stainless steel. For the -8 (1/2") and larger hose fittings, I think they are robust enough in the D (aluminum) versions. I erred on the side of caution and used all stainless at the engine for everything. I ordered them from Rich Industries (listed in the Yeller Pages) in commercial 37 degree JIC. Fairly reasonable prices. Tony doesn't state in the text portion, but I see that in Fig 1 on pg 47 of "ON Engines" he shows the non D (steel) fittings with the D (aluminum) as alternate. If you look at the figure you will see that the 90 degree fitting on the sender should be steel because the loads on the hose will try to break it off at that attitude. A 45 degree fitting would be better here and could be a D (aluminum) fitting, saving a few grams. It really depends on how much your hose routing fights physics. If you are unsure, add support and/or use steel or CRES. -GV ________________________________________________________________________________
Date: Apr 26, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Jim Cones' RV
I have a question about the test period. I was told if you have a certified engine it is only 25 hours, but, if you don't, then it is 40 hours. Is this correct? ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Apr 26, 1997
Subject: Re: FAA Medical
Someone wrote (hopefully hiding their real name from the FAA) > I was considering going on the new diet drug "Redux". My family doctor, > who is not an AME, wanted my to consider it *stuff cut* > > I have been on a doctors prescribed > > medication of diet medicine known as Phen-Phen. Has anyone heard of the > > FAA having a problem with this medication. I'd like to know so I dont > > risk losing my medical. * more stuff cut * I don't know about where you live, but in Virginia, your doctor had better be VERY careful prescribing any diet medication so that he doesn't lose HIS medical (license). The physician must prescribe these drugs only to patients who have failed to lose weight on diet and excercise alone, are medically suitable considering the possible side effects (not hypertensive), continuing an excercise and diet plan (not relying on the pills alone) and there must be a documented 12 pound loss in six months after starting the medication, all of the above documented in the chart or it's bye-bye license. The Virginia State licensing board takes this stuff seriously. Hey- just because they give stimulants to school children like they were candy doesn't mean this stuff is safe in adults . The FAA Aeromed people aren't likely to smile on your use of them either. Personally, I'm trying to use the increased useful load and Rate-of-climb of the plane/pilot combination (I'm required equipment on my plane, so I'm an _adjustable_ part of the Basic Empty Weight!) as motivation to shed those unsightly pounds. It's not working. Bill Boyd ________________________________________________________________________________
From: "Dave Mumert" <sdm(at)SoftOptions.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
Date: Apr 26, 1997
> > Cheapo vacuum cleaner extra hose Mask (pith helmet > > new $50 to outdoors & heavy plastic bag) > I am currently in the process of building a fresh air system much as you describe. I bought a 'Windjammer' blower made by Lamb from a local surplus store. It has an induction motor so is reasonable quite. Cost $20.00 Canadian or about $15.00US. Sears sells flexible hose about 1.25" inside diameter. It cost $9.00C for 25 feet. I bought 2 lengths for $18.00C or $13.50US. You will find this hose in the sump pump area, it is designed to be used as a discharge hose. Rinse it out good. Racal Heath & Safety Inc. sells disposable Tyvek hoods complete with a short hose and a hose clamp for $80.00C or about $60.00US. The part number is 522-01-11R03, there are three hoods in the box. Even if you buy a hobbyair system you will need the hoods. Home Depot had some wet/dry vacuum/blower units on sale for $79.00C. These looked like they had a bypass type blower (air for cooling the motor is supplied from outside the vacuum not from air flowing through the vacuum). The top of these units can be removed and used as a leaf blower. The cooling fan was clearly visible through the top vent so I presume it was a bypass system. It looked to me as if you could convert this vacuum to a fresh air respirator with very little cost or trouble. It even gives you a place to store the hoses and hoods when you are not using the unit. When your plane is done you will have a vacuum to clean it with, and your wife will have a blower to clean up the leaves in the fall. Dave Mumert SDM(at)softoptions.com RV-6A 24859 ________________________________________________________________________________
From: "Larry Pardue" <n5lp@[206.242.164.4]>
Date: Apr 26, 1997
Subject: Re: Horns
> > > Hi, > > rivet the horns to the elevators the other end (of the horns) does not make > a tight fit around the bearing in the centre of the VS rear spar. Could > some body tell me if it acceptable to place spacers between bearings and > horns????? If not any suggestions what I might do would be greatly > appreciated. > > Les Rowles. > Les, as you note the prepunched tail does not allow easy adjustments and this topic does not seem to be addressed, either in the manual or the drawings. Mine required 3 standard washers and one very thin one on each side to fill the gap. In the archives I found a remark that said three washers was acceptable. I don't see anything wrong with the way mine came out, but some guidance would be nice. Larry Pardue Carlsbad, NM Pacer N8025D RV-6QME Fiberglass tail parts (ugh) ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@italy-c.it.earthlink.net>
Date: Apr 26, 1997
Subject: 1/4" holes in canopy?
On 20 Apr 97 at 11:47, aol.com!Mlfred(at)matronics.com wrote: > On the windshield/rollover attach: > We drill 5/16 holes here. A #6 c/s screw is used here, with a short length > (1/4" or so) of vacuum hose around it (expansion cushion), and a #8 tinnerman > washer under the head. This will be covered by the fiberglass strip. > > Slider section: > 1/4" holes can be used where the holes are covered by aluminum (sides, rear > skirt attach, top tube). > >We use 5/32 or so around the front bow, where the > rivet heads are used to retain the plexi. Mark (and list), That's super advice. I'm going to order the Tinnermans tomorrow. I'm still a bit scared (crack...) of using the 5/32 holes along the front bow of the slider frame. I'd like to err on the side of caution. Hence, I'm considering using 1/4" holes and Tinnermans under the pop rivets on the front bow of the slider frame. I'm thinking the Tinnermans should smooth the transition and let the fiberglass lip (from the windshield) slide over the Tinnerman/rivet combination when the canopy is closed. Your thoughts on that idea? Thanks, Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
Date: Apr 27, 1997
From: Mike <MNellis(at)compuserve.com>
Subject: Re: alumiprep
Craig, the PPG product is basically an etching product as well as a cleaner. I think you'll be fine just using something like Naptha or MEK to clean the tanks prior to Pro Sealing. I've not done it yet but I know those that have and it worked just fine. Mike Nellis "MNELLIS(at)compuserve.com" - Priming Empennage and riveting rear spar ________________________________________________________________________________
Date: Apr 26, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Jim Cones' RV
> >I have a question about the test period. I was told if you have a >certified engine it is only 25 hours, but, if you don't, then it is 40 >hours. Is this correct? Michael, I don't know about engines but there is a difference in test time based on props. Wood props are 40 hours, certified 25 although I know of one RVer who got a 20 hour test period on a constant speed. I would assume that a non-certified engine could be assigned a longer test time. Actually, I think the official who signs the paper work must have some leeway as to the length of test period. When I went from a wood prop to the Sensenich fp metal, I had to do a 10 hour test period in a specified area. This was with 264 hours on the airframe and engine. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Apr 27, 1997
From: "Robert G. Miller, Jr." <rgmiller(at)sprintmail.com>
Subject: Re: FAA Medical
Joe Rex wrote: > > > Rick, > > I was considering going on the new diet drug "Redux". My family doctor, > who is not an AME, wanted my to consider it. I checked with the FAA in > Oklahoma City. They told me that I could not fly while on the drug, and > that even after I quit taking it, I would have to wait 6 months, and submit > the results of several tests. I guess I'll keep trying good old will > power. You could contact the Aeromedical Division of the FAA at (405) > 954-4821. They really are quite helpful over the phone. Good luck. > > Joe Rex > > ---------- > > From: Rick Osgood <ccc.henn.tec.mn.us!Rick(at)matronics.com> > > To: RV-List(at)matronics.com > > Subject: RV-List: FAA Medical > > Date: Friday, April 25, 1997 3:59 PM > > > > > > Here's a new subject for you all... I am due for a medical(3rd class) in > > May and am concerned because I have been on a doctors prescribed > > medication of diet medicine known as Phen-Phen. Has anyone heard of the > > FAA having a problem with this medication. I'd like to know so I dont > > risk losing my medical. > > > > Thanks all > > -- > > Rick Osgood > > Rick(at)ccc.henn.tec.mn.us You may also want to research how long the drug remains in your urine before you fill in the box that asks for all current medications and fill that little bottle. ________________________________________________________________________________
Date: Apr 27, 1997
From: "Robert G. Miller, Jr." <rgmiller(at)sprintmail.com>
Subject: Re: Jim Cones' RV
Michael C. Lott wrote: > > > I have a question about the test period. I was told if you have a > certified engine it is only 25 hours, but, if you don't, then it is 40 > hours. Is this correct? 25 hours with a certified propeller; otherwise 40 hours. ________________________________________________________________________________
Date: Apr 27, 1997
From: "Robert G. Miller, Jr." <rgmiller(at)sprintmail.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
Dave Mumert wrote: > > > > > Cheapo vacuum cleaner extra hose Mask > (pith helmet > > > new $50 to outdoors & > heavy plastic bag) > > > I am currently in the process of building a fresh air > system much as you describe. > > I bought a 'Windjammer' blower made by Lamb from a local > surplus store. It has an induction motor so is reasonable > quite. Cost $20.00 Canadian or about $15.00US. > > Sears sells flexible hose about 1.25" inside diameter. It > cost $9.00C for 25 feet. I bought 2 lengths for $18.00C or > $13.50US. You will find this hose in the sump pump area, it > is designed to be used as a discharge hose. Rinse it out > good. > > Racal Heath & Safety Inc. sells disposable Tyvek hoods > complete with a short hose and a hose clamp for $80.00C or > about $60.00US. The part number is 522-01-11R03, there are > three hoods in the box. Even if you buy a hobbyair system > you will need the hoods. > > Home Depot had some wet/dry vacuum/blower units on sale for > $79.00C. These looked like they had a bypass type blower > (air for cooling the motor is supplied from outside the > vacuum not from air flowing through the vacuum). The top of > these units can be removed and used as a leaf blower. The > cooling fan was clearly visible through the top vent so I > presume it was a bypass system. > > It looked to me as if you could convert this vacuum to a > fresh air respirator with very little cost or trouble. It > even gives you a place to store the hoses and hoods when > you are not using the unit. When your plane is done you > will have a vacuum to clean it with, and your wife will > have a blower to clean up the leaves in the fall. > > Dave Mumert > SDM(at)softoptions.com > RV-6A 24859 Dear fellow cheapskates: I made my own "hobbyair" and avoided the cost of a vacum cleaner. An old a/c blower and a little sheet metal works fine. I got the blower from a heating and a/c shop for nothing. Robert Miller ________________________________________________________________________________
From: RVator(at)aol.com
Date: Apr 27, 1997
Subject: Re: Fresh Air Vents, Chroming of Flap Weldment
Weldment where the flap handle attaches to the cross tube cracked on my RV-4 at about 500 hrs. Both pieces were chromed. Cause and effect ? I have no idea. I'm not a welder nor a metalurgist, however it seemed the weld bead could have been longer. Also the penetration might have been better. (flame away guys, i'm just repeating what the local welding shop had to say) Anyway, the replacement cross-tube and handle are not chromed. I'll let you know in another 440 hours if it lasts longer ! :) Steve RVator ________________________________________________________________________________
From: dralle (Matt G. Dralle 510-606-1001)
Date: Apr 28, 1997
Subject: Matronics Email Problems [Please Read!]
There appears to be a problem with *incoming* mail to the matronics.com domain right now. The problem seems to have started sometime Sunday 4/27/97 and is still not working as of 00:31 Monday 4/28/97. Outgoing mail (for example this message) seem to go out fine, however, incoming mail is being refused at this time. Any messages you have already sent to the List or to me will most likely be forwarded when connectivity is restored. Please refrain from posting any messages to the RV-List until further notice from me. If there are a lot of messages queued up when service is restored, a sort-of system melt down may occur! :-) I'll post a message to the List when all is fine. Thanks for understanding! Matt Dralle RV-List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: dip stick tube
Date: Apr 28, 1997
I am having no luck finding a used (funny, I don't even check the new prices anymore!) dip stick tube for a O-320. Mine was broken off at the engine case. Is there a better metal version rather than the molded plastic one? Could I modify my parts perhaps to gain the threads which were broken off? kevin 6A ________________________________________________________________________________
Date: Apr 27, 1997
From: Thomas Velvick <tvelvick(at)caljet.com>
Subject: Avery tool set
I have just received my empannage kit for the Rv-6 and the Avery Basic RV tool kit. I am thinking about going to the Avery weekend class in Ft. Worth, TX to learn to use them. I am wondering if there is anyone in the Phoenix, AZ area that would be available to show me how to use the Avery tools in exchange for ?. Regards, Tom Velvick tvelvick(at)Caljet.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Apr 27, 1997
Subject: Re: Jim Cones' RV
If you have a certified engine and prop, the test period is 25 hours. If you don't have both then the test period is 40 hours. I have an Ellison Throttle Body on my engine and that makes the engine non-certified. Jim Cone, Impressing my friends with rides in my RV-6A! jamescone(at)aol.com ________________________________________________________________________________
Date: Apr 27, 1997
From: Mike Hartmann <hartmann(at)sound.net>
Subject: Yeller Pages Update Online
The 04/23/97 revision to Gary VanRemortel's RV Builder's Yeller Pages is available online at http://www.sound.net/~hartmann/yelrpage.htm. Thanks to Gary at vanremog(at)aol.com for providing this list of suppliers. - Mike hartmann(at)sound.net http://www.sound.net/~hartmann ________________________________________________________________________________
Subject: Proseal Mixing
From: sdrivers(at)juno.com (Stuart S Driver)
Date: Apr 27, 1997
I have just ordered Proseal to complete both tanks for my RV4. I remember seeing somewhere a drawing of a homemade scale to determine the correct mixing ratio. Could anyone help with a copy of the drawing or a photo with dimentions? I will refund any postage charges involved. At the moment I have no access to the ' www ' so I can't download anything or receive pictures by 'email'. Reply direct to me if you can help. My address for 'smail' is, Stuart S Driver 2800 North Flagler Drive, West Palm Beach, FL 33407 TIA SSD. sdrivers(at)juno.com ________________________________________________________________________________
Date: Apr 27, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Jim Cones' RV
So, does the engine have nothing to do with the test flying time? It's just the prop? Thanks ________________________________________________________________________________
Date: Apr 27, 1997
From: Rick Osgood <Rick(at)ccc.henn.tec.mn.us>
Subject: FAA Medical
Thanks to all who provided input on the use of diet medications. I have decided to stop the medication for a while (until after my medical in one month) and see if I am maintaining my weight and to be able to say I am not on any presrciptions. By the way, this stuff worked for me. I lost 47 pounds in approx 6 months. NO side effects at all. Thanks again... -- Rick Osgood Rick(at)ccc.henn.tec.mn.us ________________________________________________________________________________
Date: Apr 27, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Fresh air
I read somewhere in the last few months of a builder that had made a paint hood that was suppied air via a salvage auto smog pump (?). I recall it was claimed all fit on his back and only the supply hose was led off outside air. As I didn't know quite how all that monkey motion would work so I didn't think much about it tell last run of ideas. It sounded complicated as far portible power supply, in my limited wisdom. I suppose that the unit could be located out where the fresh air is gotten, if it has enough power for that. Have any you more mechanically inventive fellows have any thoughts on this type air supply? Denny H. RV-6 Fuselege ________________________________________________________________________________
Date: Apr 27, 1997
From: Louis Willig <larywil(at)Op.Net>
Subject: Matt's FuelScan
OK, here goes. I'm going to ask it. I know I shouldn't. I guess its sacrilege, but here goes. Does anyone on the list use Matt's FuelScan. In over a year on the list, I have never heard anyone comment on FuelScan. In fact, there are almost no posts, ever, about fuel flow meters. I know they are one of the more expensive instruments in our panels (in someone's panel other than mine). Especially for homebuilders (Glasairs and Lancairs excepted). But since many, if not most, accidents are fuel starvation related, maybe a fuel flow meter should be put in the same category as some of those "mandatory" instruments. That being said, there are several well known, well accepted fuel flow measuring devices around. Matt, however, doesn't advertise nor have I seen him at SnF or OshKosh. So most of us don't know firsthand about the product that our Supermatt is manufacturing and selling. So, if anyone has praise or some other form of criticism, let him/her speak up. I'd prefer to remain anonymous, but Big Brother and Matt knows all of our identities. Matt, please don't "unsubscribe" me. (and thanks for the brochure). Louis Willig, larywil(at)op.net ________________________________________________________________________________
From: RV8Guy(at)aol.com
Date: Apr 28, 1997
Subject: RV-8 Wing Kits
Hello all: GOOD NEWS! My Cherokee sold so I'm back in the airplane building business. I'm going to send in my money right away for the wing kit. I'm planning to finish the empennage while waiting on the wings. Has anyone out there in -listland ordered a set of -8 wings lately? What lead time were you quoted? I hate to bug Van's with questions that I'm sure they've been answering 100 times a day... The web page still says 12 weeks. Thanks in advance! Rod (show me the [Cherokee] money) Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
From: TNguyen500(at)aol.com
Date: Apr 29, 1997
Subject: Re: Houston Bay Area RVators
Hi Steve, I am currently building an empennage for the RV-6a and would like very much to find out more about the Houston Bay Area RVators. If you have additional info, please e-mail it to me at TNGUYEN500(at)AOL.COM. Thanks T.Nguyen ________________________________________________________________________________
From: RAINPOOF(at)aol.com
Date: Apr 29, 1997
Subject: Fuel cap vent clip
The drawing shows a .025 X 1/2" wide clip to hold the vent tube at fuel caps. Is this clip furnished with kit? I have not been able to locate if so. If not, is it a common hardware store item or is something I need to make. Getting ready to rivit fuel cap with proseal and it appears this clip needs to rivit to cap. Jerry Engel RV-6A Prosealing tanks. ________________________________________________________________________________
Date: Apr 28, 1997
From: chinkley(at)ix.netcom.com (Curtis R. Hinkley)
Subject: Pitot tube location question
Pitot tube location question: I have already checked the 14 years of the RVator and the RV-List archives looking for the answer to this question without any luck. So I would really appreciate any suggestions anyone can offer. I will be using a AN 5814-12 Pitot Static tube and my question concerns the placement of the tube. The plans call for the original pitot tube to be located approximately 72 from the center line of the RV-8 on the left wing and extend down 6.5 and forward 3 . This placed the original tube opening approximately 15 b ehind the leading edge of the wing and 6.5 below it. I am planing on using the Hartzell 72 constant-speed propeller from your accessory catalog, so I figure the prop wash extends out at least the diameter of the propeller or 36 from the centerline. The original pitot tube is located 72 from center line which is 36 farther out than the tip of the prop. I would like to locate the Pitot static tube on the middle access plate on the left wing. This would place the tube 57 from the center line which is 21 farther out than the tip of the prop. Since the AN 5814 tube is 10 long this would allow the placement of the opening to be 11 to 13 behind the leading edge of the wing and 6.5 below it. Does this sound logical and reasonable. If you think the above location is not OK, can you tell me what guide lines I should use to figure out where to place it. 1. How far out from the tip of the prop? 2. How far below the wing? 3. How far behind the leading edge? Thank you in advance for you response. Curtis Hinkley RV-8 #80015 chinkley(at)ix.netcom.com hinkleyc(at)fca.gov ________________________________________________________________________________
From: RAINPOOF(at)aol.com
Date: Apr 27, 1997
Subject: Vent clip fuel cap
The drawing shows riviting a .025 X 1/2" wide clip to hold vent tube at fuel cap flange. Is this clip furnished with clip? I haven't located if so. If not is this a common store bought item or is it to be made and out of what. Jerry Engel RV-6A starting Proseal ________________________________________________________________________________
From: dralle (Matt G. Dralle 510-606-1001)
Date: Apr 29, 1997
Subject: Incoming Mail Still Broken...
still, for the most, part broken. Every once in a while, the connection is restored for about 60 seconds and allows some older queued messages to come in. This is why there are a few messages to the RV-List still coming every once in a while. I have contacted the ISP and indicated that an outage of this duration is unacceptable, but it doesn't seem to have helped... Please refrain from posting any messages to the RV-List until further notice from me. I will post a message to the List when connectivity is completely restored. Thank you for your patience... Matt Dralle Matronics RV-List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
Date: Apr 29, 1997
From: Patrick Kelley <patk(at)mail.ic.net>
Subject: Re: Fuel cap vent clip
aol.com!RAINPOOF(at)matronics.com wrote: > > The drawing shows a .025 X 1/2" wide clip to hold the vent tube at fuel caps. > Is this clip furnished with kit? I have not been able to locate if so. If > not, is it a common hardware store item or is something I need to make. > Getting ready to rivit fuel cap with proseal and it appears this clip needs > to rivit to cap. You make it from scrap aluminum, just like you make the pitot line clips. Or, some folks have just used a dab of ProSeal to hold the end in place. PatK - RV-6A - Wing ready to prime and close; painters on vacation (sob!) ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Apr 29, 1997
Subject: Re: Matt's FuelScan
Hi All: I've got one of Matt's little wonders in my bird (the DX model with fuel pressure), and I've installed on in a customer's a/c also. I recommend the unit to all who think they need such an instrument. I don't always remember to carry the prompt card with me (I've got CRS), but I'm still able to get the thing to talk to me, so I'd also say the user interface is somewhat intuitive. These things aren't cheap, but I figured that a 1 GPH less flow would offset the cost in a reasonable amount of time. I was also able to not install a fuel pressure gage, as the DX has this capability. Besides, it's neat to watch. I find that I can rationalize just about anything, when it comes to airplanes. I hope this helps. Email me off the list for ant further questions. Check six! Mark ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@denmark-c.it.earthlink.net>
Date: Apr 27, 1997
Subject: Re: Wing Wiring
On 26 Apr 97 at 8:04, James K. Hurd wrote: > Am currently prepping ribs for wing skeleton > assembly and Archive opinion on: (1) where to run conduit; (2) what to > use for conduit left me with plenty of notes but no real answers. I used the conduit Van's sells (very light) and ran it along the bottom of the wing, just behind the largest lightening hole in the rear wing rib. It's easy to shoot a piece of string through the conduit with a blast of compressed air. Then you can pull the wires and antenna coax with the string. In the future if you decide to run more wires you can easily repeat the process. Be sure to plan ahead so that the conduit isn't inserted until after you've done all the bucking you'll need to do near the conduit. Since the bottom skin is already riveted on the quickbuild, I put the conduit on the bottom of the wing. Had I been building the entire wing I might have riveted the top skin first and put the conduit along the top of the wing. Also, I used a bit of RTV at each point where the conduit goes through the wing rib to reduce chaffing. All of these ideas came from the rv list and private messages from rv listers last year. Good luck Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
Date: Apr 29, 1997
From: Edward Cole <emcole(at)concentric.net>
Subject: Re: Vent clip fuel cap
aol.com!RAINPOOF(at)matronics.com wrote: > > > The drawing shows riviting a .025 X 1/2" wide clip to hold vent tube at fuel > cap flange. > Is this clip furnished with clip? I haven't located if so. If not is this a > common store bought item or is it to be made and out of what. > > Jerry Engel > RV-6A starting Proseal Jerry, You have to make your own clip from a piece of scrap aluminum. ________________________________________________________________________________
Date: Apr 28, 1997
From: Phil Arter <philip.arter(at)mci2000.com>
Subject: Tank Dies
Has anyone used the special "#3 tank dies" for dimpling their tank skins? They make a slightly deeper dimple and are supposed to compensate for a layer of Proseal under the rivet heads. Do the rivets really come out so badly if they are not used? -- Phil Arter, RV-8 #80005 philip.arter(at)mci2000.com http://acd.ucar.edu/~arter/RV8.html (303)459-0435 home ________________________________________________________________________________
Date: Apr 29, 1997
From: Craig Hiers <CRAIG-RV-4.@worldnet.att.net>
Subject: Re: Fuel cap vent clip
aol.com!RAINPOOF(at)matronics.com wrote: > > > The drawing shows a .025 X 1/2" wide clip to hold the vent tube at fuel caps. > Is this clip furnished with kit? I have not been able to locate if so. If > not, is it a common hardware store item or is something I need to make. > Getting ready to rivit fuel cap with proseal and it appears this clip needs > to rivit to cap. > > Jerry Engel > RV-6A Prosealing tanks. Jerry That little clip does not come with the kit, we all have to make it ourselves. Do not get any proseal on the end of the vent tube while you are using that icky, gooey, nasty stuff. Craig Hiers RV-4 N143CH Tallahassee, FL. ________________________________________________________________________________
Date: Apr 28, 1997
From: Peter Hanna <peterh(at)rdmcorp.com>
Subject: Re: first flight
Congratulations on your first flight, Terry. It's an airplane now. I have seen this aircraft periodically throughout its' construction and it is a work of art. Workmanship is superb and Terry has incorporated some elegant innovations, so when you see C-GZRV - Canadian "Zulu Romeo Victor" at upcoming air shows/fly-ins, be sure to say hi and take a look. > >Fellow RV listers, > >My RV-6 #21084 flew Friday morning for the first time. Test pilot Bill >Carter was at the controls. Needs a trim tab on the rudder. > >After six and a half years of mostly enjoyable building, I am very >pleased and am looking forward to a great season. > >In addition, on April 29 I am taking over the leadership of the Ontario >RV wing. I would like to trade news letters with any other group. Still >waiting "Jim Cone". > >Terry Jantzi >C-GZRV flying > Peter Hanna, RDM Corp, 4-608 Weber St. North, Waterloo, Canada, N2V1K4. B: 519-746-8483 X224, 1-800-567-6227 X224, Fax: 519-746-3317. Email: peterh(at)rdmcorp.com. -6 Fuse. ________________________________________________________________________________
Date: Apr 28, 1997
From: willsm(at)manta.nosc.mil (Mike Wills)
Subject: Re: Wing Wiring
I routed my conduit this way and it seems to be fine. I used 1/2 inch "schedule 200" thin wall pvc water pipe for conduit. Weighs next to nothing and costs about a buck for a 10 foot piece. Mike Wills RV-4(wings) willsm(at)manta.nosc.mil >Put the wiring runs forward of the spar outboard of the fuel tank and run a >conduit between the spar and fuel tank. This puts the wiring in front of the >spar when you enter the cabin and eliminates the problem of having to having >to go through the spar. You might also consider using a 1/2" or so run of >poly tubing for the counduit. ________________________________________________________________________________
From: OrndorffG(at)aol.com
Date: Apr 29, 1997
Subject: Re: Fuel cap vent clip
Jerry, The little clip you are looking for is something you have to make out of srcap .........George Orndorff ________________________________________________________________________________
Date: Apr 29, 1997
From: catbird(at)taylortel.com (TTC Carroll A. Bird)
Subject: Re: Fuel cap vent clip
aol.com!RAINPOOF(at)matronics.com wrote: > > > The drawing shows a .025 X 1/2" wide clip to hold the vent tube at fuel caps. > Is this clip furnished with kit? I have not been able to locate if so. If > not, is it a common hardware store item or is something I need to make. > Getting ready to rivit fuel cap with proseal and it appears this clip needs > to rivit to cap. > > Jerry Engel > RV-6A Prosealing tanks. You have to make this part. Get something 1/4" in diameter and bend a piece of .025 about 3/8" or 1/2" wide around it till it makes a "u" shape. then hold it with a pair of channellocks or vice grips at the top of the "U" then bend the long leg at a right angle. Cut off excess and you are in business. Carroll ________________________________________________________________________________
From: Michael Angiulo <mikeang(at)MICROSOFT.com>
Subject: Vent clip fuel cap
Date: Apr 29, 1997
< cap flange.>> > I think you're just supposed to make the clip out of scrap. That's what I remember reading in the RV8 manual. I totally forgot this piece when I went and riveted my fuel filler cap in. DOH! something about the proseal clock ticking can sure make it feel hectic. Once the goop is mixed - time to work not think... Anyone see a reason why I can't just put another hole in the skin and rivet the clip in place directly to the skin? -Mike ________________________________________________________________________________
Date: Apr 29, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: Fuel cap vent clip
> >The drawing shows a .025 X 1/2" wide clip to hold the vent tube at fuel caps. >Is this clip furnished with kit? I have not been able to locate if so. If >not, is it a common hardware store item or is something I need to make. >Getting ready to rivit fuel cap with proseal and it appears this clip needs >to rivit to cap. > >Jerry Engel >RV-6A Prosealing tanks. > Hi Jerry, The clip you are looking for is not supplied with Van's kit, but we have exactly what your looking for that is fabricated, anodized gold with all installation holes and the plastic bushing installed. Please e-mail me if you need a left tank or right tank or both. Be glad to help. Remember on the fuel tanks, the bigger the glob the better the job. Respectfully, Steve Barnard Barnard Aircraft Components RV-6A N157ST 1000 hrs flying steve(at)barnardaircraft.com http://www.barnardaircraft.com ________________________________________________________________________________
Date: Apr 29, 1997
From: Alan Carroll <carroll(at)geology.wisc.edu>
Subject: Re: RV-8 Wing Kits
>Has anyone out there in -listland ordered a set of -8 wings lately? What lead >time were you quoted? I hate to bug Van's with questions that I'm sure >they've been answering 100 times a day... The web page still says 12 weeks. > I ordered about a month ago and was told the kit would be ready for shipping May 26. Presumably that is the lot (100?) completion date. Crating and shipping time will add to this, perhaps several more weeks? Alan Carroll RV-8 #80177 (Empenage) ________________________________________________________________________________
Subject: Re: Vent clip fuel cap
From: ebundy(at)juno.com (Ed Bundy)
Date: Apr 29, 1997
>The drawing shows riviting a .025 X 1/2" wide clip to hold vent tube >at fuel cap flange. Is this clip furnished with clip? I haven't located if so. If not is >this a common store bought item or is it to be made and out of what. It doesn't come fabricated in the kit. Just make it out of a piece of .025 scrap. Ed ________________________________________________________________________________
Date: Apr 29, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: 0 360 vs I0 360 - how 2 get more hp
Hi all, Someone said, "There's no replacement for displacement" When I had my MG dealership we often did things to customer's cars to give them more power. The British call it "tuning". We always had to advise customers that the only substitute for cubic inches was rectangular dollars. We meant their dollars, of course, not ours. We modified foreign cars with pistons from american cars. We bought cheap (high production volume - lots of competition - better quality) american car parts which we marked up severely. We could give more cubes and higher compression ratios in exchange for rectangular dollars. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Apr 28, 1997
From: Dean Spencer <dspencer(at)kiva.net>
Subject: Re: re: rv-list: 5-pt Hooker harness
Marcus Cooper wrote: > > > ---------- > > From: one.net!rust47rg(at)matronics.com > > To: rv-list(at)matronics.com > > Subject: RE: RV-List: re: rv-list: 5-pt Hooker harness > > Date: Saturday, April 26, 1997 3:54 AM > > > > > > > > >My local FSDO is requiring TSO'd belts/harnesses! Is this > > >common around the country? I think the inspector is either > > >ignorant of the experimental category, or wants to shed the > > >responsibility of approving non-aircraft items, no matter > > >how well tested and documented. > > > > I am using seatbelts from Summit made for racing cars in my Skybolt. It's > a 5 point 3inch wide harness with aircraft style latch. It looks great and > best > of all only cost $56! I've been through the inspection process with three > FAA inspectors in Arizona and California and none made any comment about > TSO's belt requirements. > Marcus Cooper > RV-6 tail kit and left spar completed I have Summit's 'Junior Drag Race Harness' which is not pictured in their catalog, but is the same as described above but with 2" straps. Available in red, blue and black and features a military type latch -I'm pretty happy with it -especially at ~$60. Haven't tested it, nor am I planning on doing so, but it looks hell-built for stout and is legal for NASCAR etc. Good nuf fer me. Scott N4ZW ________________________________________________________________________________
Date: Apr 29, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: alumiprep
Yes the PPG stuff is the same as alumaprep. PPG also makes another product which is equivalent to Alodyne. BUT... I would think twice about using an etching cleaner on the fuel tanks. The purpose of the acid is to etch the material and give it some "bite" for primer. Since you won't be priming the inside of the tanks it's probably better to leave the aluminum un-etched. Of course you do want to rough up the rivet lines but you can do this with sandpaper, and then clean the $&@@ out of it with NAPTHA or something, per the instructions. Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
Date: Apr 29, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: 0 360 vs I0 360
> > What is the reason to used a 0 360 vs I0 360. I am new and learning about >this. > Some of the reasons to use a 200hp fuel injected engine over a 180hp carbureted engine are shorter take-off roll, quicker climb rate, better efficiency in climb and cruise. The fuel injected engine combined with electronic ignition is far more efficient than a carbureted version with magnetos alone. Car manufacturers went to fuel injection and electronic ignition close to 25 years ago. I had flown my RV-6A with a 180hp-wood propeller equipped for 5 years then converted over to a IO-360 200 hp-constant speed equipped. It was a good airplane before and now it is a great airplane. Cruise is considerably better, 20 to 25 mph more with fuel burn exactly the same in gallons per hour. That is more efficient. The airplane was altered from firewall forward in many ways. If you have further questions please see our web site as listed below. I would be glad to help you with anything I can. Respectfully, Steve Barnard Barnard Aircraft Components RV-6A N157ST 1000 hrs flying steve(at)barnardaircraft.com http://www.barnardaircraft.com ________________________________________________________________________________
From: jpl(at)showpg.mn.org (Joe Larson)
Subject: Re: Matt's FuelScan
Date: Apr 28, 1997
> Does anyone on the list use Matt's FuelScan. I'm not even though my wings yet, so *I'm* not using one. But I got a good chance to check out the unit for last year's RV Forum in Minnesota, and one of the guys with a flying plane bought one at that time. Here's my impressions and what Elden (flying plane owner) has to say about it. The unit looked pretty nice. It's very professionally packaged, and the directions seemed top notch. I didn't spend much time working through the installation manual, but did spend time working through the operations manual. The unit is easy to use and appears to do exactly what you would want it to do. In talking to Elden, he had a few comments -- 1. He likes his unit. 2. It *does* take a certain amount of calibrating to do before it's dead-on accurate. I suspect this is true for all the units. 3. This device would be *highly* useful during the 40-hour burn in, when you're busy trying to collect all sorts of performance data. I know I intend to install one of Matt's devices when I get to that point. I figure it pays for itself: 1. I know *exactly* what I'm burning, so I know when I need to divert for a fuel stop and when I don't. (Extra stops cost time and money -- it's not free to decend, land, taxi, shut down, start up, taxi, take off, climb, return to course.) 2. I know *exactly* what I normally burn, so I can do accurate flight planning. 3. Significantly better job leaning the mixture (I would think). 4. The little penny-o-meter is sitting there ticking away, telling me "if you throttle back, you'll save $$ an hour. Throttle back, throttle back." 5. And if it *ever* prevents a low-fuel situation from turning ugly.... So the only question is -- Fuel Scan or the competition: 1. We should support Matt 'cause he supports us with this list. 2. Matt seemed very intelligent and customer oriented in my phone conversations. 3. It really does come across as a well-engineered product. -Joe -- Joe Larson jpl(at)showpg.mn.org 612-551-1072 14190 47th Ave N. http://www.wavefront.com/~showpg Plymouth, Mn 55446 Future RV-6A pilot. ________________________________________________________________________________
Date: Apr 29, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Wire sizing
Been watching some discussions on wire sizes and without responding to any particular statements . . . . If the material from which wires are made had zero resistance, then any size wire could carry any amount of current! Consider the formula for power where watts = volts x amps. This relationship works whether the watts are used to do something useful (light up a bulb) or worthless (warm up a wire). First a little background: As a useful rule of thumb, remember that 10AWG wire has a resistance of 1 ohm per 1000 feet or .001 ohm per foot. Every time you step three AWG sizes, you double/half the wire's cross section. So, it follows that 13AWG wire is .002 ohms/foot, #16 is .004 ohms/ foot, #19 is .008 ohms/per foot and 22AWG is .016 ohms per foot. In the other direction, 7AWG is .0005; 4AWG is .00025 and 1AWG is .00013 ohms per foot. If you want to get a good estimate on intermediate sizes, just do a linear interpolation. For example, 20AWG is about 1/3rd of the way between .008 and .016 ohms per foot. So, 1/3 of .008 ohms is .0026 ohms. Add to .008 yields approx .0106 ohms. A check of a REAL wire table sez 20AWG is .0102 . . . Not bad for a quick approximation. Now, knowing the resistance, you can calculate the LOSSES in any particular wire. Suppose we drag a 7 amp load through a piece of 20AWG in a composite airplane and round trip from bus bar to load and back to ground is 15 feet. 15 feet times .0106 ohms is .159 ohms. Ohms law sez Volts = Amps x Ohms so the voltage drop in this hunk of wire is 7 x .159 or about 1.113 volts. Hmmmm . . . in a 14 volt system, 8% of the energy for the device at the other end of the wire isn't getting there. Going back to the first equation, 7 amps x 1.113 volts is 7.8 watts. Where does this power go? Off as HEAT. One respondent to this thread noted that 20AWG would produce a 35 degree C temperature rise when loaded with 7 amps. This is a free-air figure. Suppose the wire is buried in a wire bundle? THEN 7 amps will undoubtedly cause it to get much hotter. Okay, let's take the free air rise and say we're going to run this wire through the tailcone where we expect to see a hot-day soak up to 65C. With a 35 degree rise, the wire surface can be expected to top at 100 degrees C . . . pretty toasty. The copper isn't in any trouble with this scenario but the considerations are two fold: (1) The INSULATION should be rated for operation under these conditions (mil-w-22759/16 wire is good for much more than 100C . . . don't have the numbers off the top of my head) -and- (2) the voltage drop to the powered device needs to be evaluated for acceptability. Here is an excerpt on wire data from my book: AWG Ohms/ 35C Rise 10C Rise Max Path No. KFeet Amps Amps for .7 volt Loss at 35C rating. 2 .156 100 54 45 Ft 4 .249 72 40 39 Ft 6 .395 54 30 32 Ft 8 .628 40 20 27 Ft 10 .999 30 15 23 Ft 12 1.59 20 12.5 22 Ft 14 2.53 15 10 18 Ft 16 4.01 12.5 7 14 Ft 18 6.39 10 5 11 Ft 20 10.2 7 10 Ft 22 16.1 5 8 Ft In the 20AWG, 7-amp, 15-foot scenario I illustrated above, voltage drop might be the condition I'd like to correct so going to 18AWG wire would reduce both voltage drop -and- temperature rise. For those interested in the math note that from Ohms law, Ohms = volts/amps. In the example below, the volts and amps cancel ohms leaving feet: 1000Ft 0.7 volts ------------ x ----------- = 15.6 Path Feet 6.39 Ohms/KFt 7.0 amps So, 18AWG would do fine in our 7 amp, 15 foot loop. Now, all this having been said, there are no hard rules for de-rating a wire If you suspect that voltage drop might be an issue, do your own analysis like that above . . . I like to keep wire losses less than 5% but that's MY rule of thumb. In some cases, a gross overload of a wire is an acceptable design parameter. For example: 250 amps to crank an engine is routinely handled with 2AWG wire . . a TEMPORARY 250% overload. Here, voltage drops are very important. I've had a lot of canard-pusher builders wrestle with starter performance when their ships were wired with 4AWG and the battery was in the nose. This is about a 24-foot round trip. Play with the numbers a bit yourself and see how much of a 12-volt battery (with it's own internal resistance of say .004 ohms) is going to get to a starter on the far end of 4AWG wires in a Long-Eze. On the other hand, an RV with the battery right behind the firewall can tolerate 4AWG cranking circuits because the round trip is only 4 or 5 feet long. For regulators that use the field supply line to also sense bus voltage, I'll routinely use 20AWG wire in a 3 amp circuit! This is a voltage drop consideration. Some regulators become unstable with mere millivolts of uncertainty about bus voltage. A 22AWG field supply, 5 feet long inserts 240 millivolts of "rubber band" in the regulator's sense circuit with a 3 amp load. Dropping to 20AWG drops the uncertainty to 150 millivolts. This little mini-seminar on wire is to illustrate the potential pitfalls of grabbing any wire chart and hooking things up accordingly. This is where networking with other builders and individuals willing to share a career's worth of experience is very much worth your time and trouble. I hope this effort dispels another myth surrounding wire selection. We have very few concerns for "burning up" a copper wire. The major considerations are insulation ratings -and- making sure the things you hook up have enough juice to run properly. When in doubt as to temperature rise (wire passes though a hot section of the airplane or is buried in a bundle of wires) pick the next larger AWG number for the circuit. When in doubt as to voltage drop, calculate it out. For a continuous running load to lose more than 5% of it's voltage enroute is another good cause to put in bigger wire. Finally, if you expect to exceed 150C (rise plus ambient) on a wire run, consider re-routing the wire, shielding it from heat sources or put in fatter wire. Now, here's a brain teaser for you. Why does the path length for 5% drop get longer as the wire diameter increases???? You guys who have read the book stand by here . . . let's see if anyone can deduce the reason from what's been published above. Hint: What is the mechanism by which a warm object sheds heat energy into the surrounding environment? Regards, Bob . . . AeroElectric Connection //// (o o) ==========oOOo=(_)=oOOo========== | | | Go ahead, make my day . . . | | Show me where I'm wrong. | ================================= 72770.552(at)compuserve.com http://www.aeroelectric.com ________________________________________________________________________________
From: SCHRICK_Mark/usa_carrollton_ca(at)usx006.stm.com
Importance: High
Date: Apr 29, 1997
Subject: For SALE: 76' Decathlon 8KCAB
rv-list(at)matronics.com, rv-list-request(at)matronics.com, cmadden(at)wwi.net, rstear(at)mipos2.intel.com 1976 Decathlon 8KCAB 1350TTAF Lycoming 0-320 (150 Hp) Strong Engine 484 SMOH Compression HIGH (77,78,76,77) FULL inverted system Constant Speed Prop Apollo 760 COMM King KT-76A Transponder G-meter EGT/CHT (2) 5-point harnesses Gap Seals Spades Wheel pants Fresh Cover 1989 2 parachutes available Annual: April 97 extensive ($2000) New seat AD, cables,ect... Logs available by fax or mail Red/ White/ Blue stars and stripes scheme from factory Book value: $47,000 plus ; $39,500 Low book Asking: $41,500 Mark Schrick 1397 Boysea Drive San Jose, Ca 95118 (408) 266-1599 Phone/Fax ________________________________________________________________________________
From: dralle (Matt G. Dralle 510-606-1001)
Date: Apr 30, 1997
Subject: Matronics.com Mail Restored...
Listers, It appears that full time incoming email to the matronics.com domain has been restored by my ISP. I apologize for the duration of the outage. My IPS didn't infomed me that there was even going to be an outage or that it was going to last almost 3 days! Any any rate, post away!! Matt Dralle Matronics RV-List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Fuel cap vent clip
Date: Apr 29, 1997
Hi Jerry, The clip is something that you make yourself. Steve ________________________________________________________________________________
Date: Apr 30, 1997
From: KOZINSKI GARY <kozinski(at)symbol.com>
Subject: Re: 0 360 vs I0 360
Keep in mind that an IO-360 will NOT fit into the standard cowling that Van supplies for use with the O-360. Numerous modification must be made. The cost of an IO vs. O is much greater too! Gary RV-6 final construction in MA with a standard O-360. ________________________________________________________________________________
Date: Apr 30, 1997
From: "David J. Fitzgerald" <theredbaron(at)earthlink.net>
Subject: Re: Beginner priming questions
Thanks for the info - I will try the water bottle trick especially!! :) ----------------------------------- David Fitzgerald RV-8 Serial #80333 theredbaron(at)earthlink.net ----------------------------------- ________________________________________________________________________________
Date: Apr 30, 1997
From: Mike Hartmann <hartmann(at)sound.net>
Subject: Re: Tank Dies
> >Has anyone used the special "#3 tank dies" for dimpling their tank >skins? They make a slightly deeper dimple and are supposed to >compensate for a layer of Proseal under the rivet heads. Do the rivets >really come out so badly if they are not used? I didn't know about the dies on my first tank, and have a few rivets that don't look as flush as they could, especially near the leading edge. They aren't 'bad', just not great. I wound up using the deburring crank to very slightly countersink into the dimpled hole to compensate. Then I found out about Cleaveland Tool's tank dies. I used them on the second tank, and those rivets look great. Bottom line is, I highly recommend the tank dies from Cleaveland Tool, but don't know about tank dies from anyone else. - Mike hartmann(at)sound.net http://www.sound.net/~hartmann ________________________________________________________________________________
Date: Apr 30, 1997
From: "Ray Murphy, Jr." <murphy(at)mail.coos.or.us>
Subject: Re: FAA Medical
I'm re-sending this because this is one of those that didn't get through. >Date: Sun, 27 Apr 1997 20:08:24 >To: rv-list(at)matronics.com >From: "Ray Murphy, Jr." <murphy(at)mail.coos.or.us> >Subject: Re: RV-List: FAA Medical > > > >My wife was taking Phen-Phen and was told by her DR. (AME) that she would not be able to get her student's permit while taking it. He made her wait two weeks after finishsing it before he gave her her medical. She should solo next week. Hope this helps. >> >>Here's a new subject for you all... I am due for a medical(3rd class) in >>May and am concerned because I have been on a doctors prescribed >>medication of diet medicine known as Phen-Phen. Has anyone heard of the >>FAA having a problem with this medication. I'd like to know so I dont >>risk losing my medical. > >>-- >>Rick Osgood > >> > Ray and Nancy Murphy murphy(at)mail.coos.or.us RV6A empenage ________________________________________________________________________________
Date: Apr 30, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
Gooooood morning fellow RV builders... There were several good contributions made by EXPERIMENTERS not only building but also engineering, their own "hobbyaire" clones. I think it is great! I'm going to do it for three reasons: The Hobbyaire is outrageously overpriced. I like the adventure of doing something new and different. I might learn something. The owner built system should be sure to use an explosion proof motor or locate the motor outside the paint laden environment. I'll put blower outdoors with the pickup and the hose will then be all on the pressure side. Won't require hardly any pressure and only a little volume. I have a computer fan from an old NASA workstation but most PC fans are probably too light. A cheap bathroom vent fan will put out more than 50 CFM - that's cubic feet per minute. That means that a strong breeze will be coming out of your hood and no paint will get in unless you point the gun at your nose. I'll have to make a box (a plenum) to adapt the fan to the hose. Maybe I'll do it with that 3M rivet replacing tape! (For those who can't understand why a Quickbuilder would waste time on something he can buy, part of my reason for doing a Quickbuild is that I don't like doing the same thing over and over again.) Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > I am currently in the process of building a fresh air > system much as you describe. > > I bought a 'Windjammer' blower made by Lamb from a local > surplus store. It has an induction motor so is reasonable > quite. Cost $20.00 Canadian or about $15.00US. > > Sears sells flexible hose about 1.25" inside diameter. It > cost $9.00C for 25 feet. I bought 2 lengths for $18.00C or > $13.50US. You will find this hose in the sump pump area, it > is designed to be used as a discharge hose. Rinse it out > good. > > Racal Heath & Safety Inc. sells disposable Tyvek hoods > complete with a short hose and a hose clamp for $80.00C or > about $60.00US. The part number is 522-01-11R03, there are > three hoods in the box. Even if you buy a hobbyair system > you will need the hoods. > > Home Depot had some wet/dry vacuum/blower units on sale for > $79.00C. These looked like they had a bypass type blower > (air for cooling the motor is supplied from outside the > vacuum not from air flowing through the vacuum). The top of > these units can be removed and used as a leaf blower. The > cooling fan was clearly visible through the top vent so I > presume it was a bypass system. > > It looked to me as if you could convert this vacuum to a > fresh air respirator with very little cost or trouble. It > even gives you a place to store the hoses and hoods when > you are not using the unit. When your plane is done you > will have a vacuum to clean it with, and your wife will > have a blower to clean up the leaves in the fall. > > Dave Mumert > SDM(at)softoptions.com > RV-6A 24859 > > ________________________________________________________________________________
Date: Apr 30, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Re:Wire Sizing
/First off, let me say that I always find your posts /to the RV list to be informative, well thought out /and they very clearly explain the topic at hand. I /have to tell you that I have a special 'Bob Nuckolls' /folder where I keep all of your posts. Thank you . . I'll try to remain worthy of your attention and trust. >>When in doubt as to temperature rise (wire passes though >> a hot section of the airplane or is buried in a bundle >> of wires) pick the next larger AWG number for the circuit. /Shouldn't this be a 'smaller' AWG number (larger diameter) /instead of a larger AWG number? You are correct of course. I got wrapped around the semantics axle there . . I'm trimming it up for submission to Sport Aviation and caught the error too. It has always irritated me that both American and British "gages" are reversed . . . bigger numbers are smaller products . . . . Of course the guy(s) who set that up are all dead now but I's sure like to give 'em a piece of my mind! /In an aluminum airplane, what is the rule of thumb for /calculating the resistance of the airframe when one /connects the 'ground' of an electrical device to the /airframe. I know aluminum is not as good a conductor /as copper, but the 'effective' diameter of a fuselage /or a wing is quite large compared to the diameter of /most of the wiring on an airplane. A very good question. My experience suggests that using the airframe as common ground introduces small and USUALLY insignificant voltage drops for most systems. Audio systems are generally the only thing sensitive enough to pick up aluminum airframe ground loops . . ya gotta INSULATE microphone and headset jacks from airframe where they mount lest you introduce alternator noise into the system. The biggest problem with using airframe as ground is not the gross ability of all that aluminum to carry current. I have problems finding places to attach a wire, especially in monocoque construction. How do you grab sheet metal in a way that will reliably carry 200 amps. Here's a case where a doubler for spreading current out on the skin of a structure is as valid as a doubler for spreading mechanical loads! I had one builder try to ground his battery to a longeron behind the seat. During a cold morning and hard crank, he burned a big hole in longeron and adjacent skin! In recent years, the ground systems I've developed for composites have been nicely adapted for use in metal ships too. I like to put a big brass bolt through the firewall and use it to mount Fast-On tab ground blocks for each side. A short jumper braid goes from this bolt to crankcase. Battery (-) lead is WIRED to the cabin side of bolt. In this arrangement, cranking currents do not flow in the airframe. All panel mounted equipment grounds to firewall where the bolt penetrates it. Only a few items spread out on the airplane ground locally . . . landing light, nav lights, strobe supply, pitot heat. Just about every thing else goes to the single point on the firewall. Makes for a VERY quiet system. Rag and tube airplanes benefit too . . . about once a year I help some guy de-magnetize parts of his fuselage structure so that his compass can be swung . . . keeping large current flows out of steel structures is a good idea. I'm working on an STC for total replacement of electrical system in a Tri-Pacer using all of nifty techniques we've developed on amateur built ships. The single point ground system I've just described is part of that design. /But on the other hand, priming the aluminum can insulate /two adjoining pieces of the airframe, but on the other /hand, the rivets electrically connect them, but on the /other hand, some rivets have a coating on them (anodizing?, /alodine?) that might insulate ... RIVET is the keyword here. A properly set rivet swells so tightly into drilled holes that no insulating quality of any coating is left. I've never seen a case where riveted pieces of aluminum wouldn't pass electrical bond tests in spite of primer in holes before rivets were installed. But even when the airplane as a whole is pretty well bonded together, there's still the problem of good attachment. /Bottom line, does one ignore the resistance (voltage drop) /on the return path when the return path is the airframe or /is it significant? It's major significance is loss in the cranking pathways and noises that must exist in the alternator/battery charging pathways. The single point ground system eliminates these concerns in all types of construction. Once the starter, battery and alternator effects are in control, you can hook just about everything else to a local ground with no concerns for ground pathway resistance. /Any comments on the trick of running a strip of copper foil /up the windshield for a com antenna? How well does it work? /Any health issues or is the radiated power not significant? I've been watching that thread and considering a response. . . . . . and since you asked . . . . It's difficult to quantify how well any given antenna arrangement works without a lot of testing on an antenna test range with lots of expensive equipment. There are plenty of folk who will attest to the worth or worthlessness of any given antenna based on their personal experiences. These anecdotes are never well quantified. A wet string hung out the window may well be a perfectly fine antenna for someone who never talks to anyone outside the pattern of his local airport! A foil strip on the plexiglass has the potential for being a decent radiator. It's important to remember that the high current area of an antenna is where radiation occurs. The first fewinches of the antenna's length should route from structure straightaway. Once clear of structure, the far end can be folded back, zig-zaged, bent off to one side at angle, etc. and have little or no effect on antenna performance. An antenna analyzer (see MFJ Corporation ads in QST magazine or rent mine) should be used to optimize the antenna's length which may or may not be the popularized 23" value. Surrounding structure and width of conductor all have the effect of electrically lengthening an antenna. The REAL optimum value can be as short as 19 inches or so. With respect to health issues, there are millions of folk,including yours truly, who have used VHF and UHF handie talkies for over 20 years where they're looking right at an antenna inches in front of their face. Both practical experience and watt-density analysis of this scenario suggest that there are no concerns for putting a comm antenna on your canopy. Regards, Bob . . . AeroElectric Connection //// (o o) ==========oOOo=(_)=oOOo========== | | | Go ahead, make my day . . . | | Show me where I'm wrong. | ================================= 72770.552(at)compuserve.com http://www.aeroelectric.com ________________________________________________________________________________
Date: Apr 30, 1997
From: Kevin Shelton <k.j.shelton(at)larc.nasa.gov>
Subject: Seattle area - Boeing field RV Owners ???
Are there any RV owners based at Boeing field? I have the great fortune of being able to be at Boeing field this weekend. We will be showing our NASA B-737 (the prototype serial #1) to the Boeing folks before it is retired. I might possibly be able to arrange a tour of the 737's advance research cockpit (mounted in the aft cabin area). I would love to be able to see someone's RV-x under construction or flying. Anybody willing to trade a limited edition NASA ball caps for a ride?? he he We should be easy to find. Ask for Kevin Shelton aka Sparky Kevin Shelton KA4UWE k.j.shelton(at)larc.nasa.gov NASA Langley Research Center Hampton,VA 23681 ________________________________________________________________________________
Date: Apr 30, 1997
From: Edward Cole <emcole(at)concentric.net>
Subject: Re: Tank Dies
Phil Arter wrote: > > > Has anyone used the special "#3 tank dies" for dimpling their tank > skins? They make a slightly deeper dimple and are supposed to > compensate for a layer of Proseal under the rivet heads. Do the rivets > really come out so badly if they are not used? > > -- > Phil Arter, RV-8 #80005 > philip.arter(at)mci2000.com > http://acd.ucar.edu/~arter/RV8.html > (303)459-0435 home Phil, I bought a set and tried them on some scap material with proseal and everything looked good, but not that different from regular dies. Based on a post in the archives from someone who didn't like the results and felt that the rivits "tipped a little" when bucking. So, I opted to use the regular dies. I think they would have helped me on the tank stiffeners however. Ed Cole RV6A ________________________________________________________________________________
Date: Apr 30, 1997
From: Edward Cole <emcole(at)concentric.net>
Subject: Re: Vent clip fuel cap
Michael Angiulo wrote: > > > < at fuel > > cap flange.>> > > > I think you're just supposed to make the clip out of scrap. That's what > I remember reading in the RV8 manual. > > I totally forgot this piece when I went and riveted my fuel filler cap > in. DOH! something about the proseal clock ticking can sure make it > feel hectic. Once the goop is mixed - time to work not think... > > Anyone see a reason why I can't just put another hole in the skin and > rivet the clip in place directly to the skin? > > -Mike Okay, I'll confess. When I rivited my filler cap on I too forgot the little clip for the vent line. What I did was run safety wire around the tube and secured the wire around the neck of the filler and coated the wire with proseal. The filler neck flares out so the wire won't slip. This method seemed to work fine. Ed Cole RV6a ________________________________________________________________________________
Date: Apr 29, 1997
From: Patrick Kelley <patk(at)mail.ic.net>
Subject: Re: Pitot tube location question
Curtis R. Hinkley wrote: >=20 > I will be using a AN 5814-12 Pitot Static tube and my question > concerns the placement of the tube. >=20 > I would like to locate the Pitot static tube on the middle access plate > on the left wing. This would place the tube 57=94 from the center line > which is 21=94 farther out than the tip of the prop. Since the AN 5814 > tube is 10=94 long this would allow the placement of the opening to be > 11=94 to 13=94 behind the leading edge of the wing and 6.5=94 below it. >=20 > If you think the above location is not OK, can you tell me what guide > lines I should use to figure out where to place it. I am far from expert on pitot systems, but the only critical measurement I saw in the documentation that came with my tube was distance from the surface (I forget the measurement, which is at home but should be with your tube as well). I would expect that you would want the tube parallel to the relative wind at cruise (or maybe landing would be more critical?), and I think that the specified distance from the mounting surface would prevent airflow effects from the wing from disturbing the readings to a great degree. However, I decided to move my mount from the access plate area because it would interfere with my ability to reach in and work with the bellcrank assembly. I have heard some folks moved it inboard one bay; I went outboard one. Hope this helps. PatK - RV-6A - in downtime due to painter's vacation :( ________________________________________________________________________________
From: AB320FLYER(at)aol.com
Date: May 01, 1997
Subject: Re: Wire sizing
Bob, A wild guess on my part would be that the increased wire size has more surface area to radiate the heat into the surrounding medium more efficiently. Joel Harding ab320flyer(at)aol.com >> Now, here's a brain teaser for you. Why does the path length for 5% drop get longer as the wire diameter increases???? You guys who have read the book stand by here . . . let's see if anyone can deduce the reason from what's been published above. Hint: What is the mechanism by which a warm object sheds heat energy into the surrounding environment?<< ________________________________________________________________________________
Date: May 01, 1997
From: Rick Osgood <Rick(at)ccc.henn.tec.mn.us>
Subject: Faa Medical
This is a multi-part message in MIME format. --------------2424BC1C8E Well... after many opinions from many of you, 2 different AME's and 1 person at Oklahoma city, I finally found a FAA website with the written policy on weight reduction medications and I also confirmed the web site information with the head of the Medical division, Regional center in Illinois. The bottom line is you can not fly while on these medications. If you list these on your medical exam application you will be denied any/all medical license. The attached is a text copy of the medical position of the FAA from the FAA web site. (www.FAA.gov). -- Rick Osgood Rick(at)ccc.henn.tec.mn.us --------------2424BC1C8E Disqualifying Medications: An Update By Melchor J. Antuano, MD The Aeromedical Certifica-tion Division continues having a fair number of cases where an AME's decision to certify an airman has to be reversed because the airman does not meet the medical Certification standards prescribed in Part 67 of the Federal Aviation Regulations by virtue of their history of medical conditions requiring the use of disqualifying medications. Having to reverse a certification decision made by an AME not only increases the workload for the Aeromedical Certification Division, but also results in disappointment to the airman, and possible embarrassment to the AME when we are forced to reverse his/her decision. The Guide for Aviation Medical Examiners (Sept. 1996, page 21, item 17) states: "[A]ny airman who is undergoing continuous treatment with anticoagulants, antiviral agents, anxiolytics, barbiturates, chemotherapeutic agents, experimental, hypoglycemic, investigational, mood-ameliorating, motion sickness, narcotic, sedating antihistaminic, sedative, steroid drugs, or tranquilizers must be deferred certification [emphasis ours] unless the treatment has previously been cleared by the FAA medical authority [Office of Aviation Medicine.]" Further information concerning an applicant's use of medications may be found under the items pertaining to the condition(s) for which the medication is used. Please remember that AMEs are not authorized to certify airmen who are taking disqualifying medications. These include such prescription medications as fenfluramine (Pondimin), dexfenfluramine (Redux), phentermine (Fastin), imipramine (Tofranil), fluoxetine (Prozac), methylphenidate (Ritalin), pemoline (Cylert), bupropion (Wellbutrin), paroxetine (Paxil), sertraline (Zoloft), venlafaxine (Effexor), and buspirone (BuSpar). --------------2424BC1C8E-- ________________________________________________________________________________
Date: May 01, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
Hal, What diameter hose? How many feet (max) could one get away with? It's quite a ways from where I paint, to the hanger door. Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: May 01, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: 0 360 vs I0 360
> >Keep in mind that an IO-360 will NOT fit into the standard cowling that >Van supplies for use with the O-360. Numerous modification must be made. > The cost of an IO vs. O is much greater too! > >Gary RV-6 final construction in MA with a standard O-360. > > Hi Gary, Yes the IO-360 will not fit in Van's stock cowling. The new "holy cowl" that I now offer will fit with no modifications on certain types of IO-360 200 hp installations. The induction air and cooling exit air outlets are pre-molded in the cowling so no need to glass another part on later. On the used market the IO-360's are actually less expensive than the O-360's, yet new prices are higher. If you want more "fun factor" and RV's are fun, let horsepower rule. Hey it eats less gas too. Respectfully, Steve Barnard Barnard Aircraft Components RV-6A N157ST 1000 hrs flying steve(at)barnardaircraft.com http://www.barnardaircraft.com ________________________________________________________________________________
Date: Apr 29, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: RV-8 Wing Kits
Call them up!! I had two free weeks end of December last and so ordered my Quickbuild. Delivery date was given as Valentine's day! Later I learned that they could have supplied all but the canopy in December! The other thing is that the web pages - nearly everybody's - are usually badly out of date. When I do it again, I'll call and beg. Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
From: RV6Russ(at)aol.com
Date: Apr 29, 1997
Subject: Re: Avionics Panel Manufacturers
One very important point ! The sliding canopy has a hidden problem that Vans does not address. - access to the back of the instrument panel is almost impossible once it is buttoned up. The builders in my area - Utah are all installing sub-panels for flight instruments and for eng instruments that can be easily removed and they are shock mounted - easy to do and well worth it. I wish someone had told me about this fix when I was a-building. ________________________________________________________________________________
From: RV4131rb(at)aol.com
Date: Apr 29, 1997
Subject: Re: Jim Cones' RV
The fly off time is up to the FAA rep or the DAR. I have seen any where from a 10hr fly off time to 40hr. The most common are 25 or 40 usually depending on eng prop combination. My 4 had a modified 0320, with an Ellison TBI, and a Harold Rehm prop originally. My fly off time was 25 hrs. Its all up to the guy filling out the paper work. Ryan ________________________________________________________________________________
From: dralle (Matt G. Dralle 510-606-1001)
Date: May 01, 1997
Subject: RV-4 Brake Reservoir...
Houdy RVers, I was looking at that nifty welded aluminum brake reservoir last night and a couple of questions came to mind that the manual doesn't seem answer: 1) Which side of the firewall should it be mounted on? 2) Should it bolt to the top cross member or can it be mounted to the SS sheet metal? 3) Is the center above the rudder peddels really the best place to mount it? Seems like other things might be better mounted there in the future (heater vent or something.) Or even off to the side. 4) What screws in the top of the reservoir? There doesn't appear to be anything handy in the 'brake hardware' bag. It would seem that it would have to be vented to allow the fluid to flow out. Are we talking a bolt with a hole drilled in it? Or do you just fill it up, bleed, then screw a stopper in? Thanks for the input. It is me or are the plans kind of sketchy in this area? I also couldn't really find any good diagram of how the brakes and wheels were really suppose to fit together. There were sort of diagrams of certain parts, but not a good over all. Now, having figured it out it, seems simple enough, but a good diagram would have saved a little head scratching. Maybe it's just my circa 1988 plans too... Matt Dralle RV-4 1763 N442RV <-- Get it? RV-4 for two people! I also had/have a 69 and 86 Olds Cutlass which is kind of like a Olds 442! I can dream can't I?! -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
Date: May 01, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
> Hal, > What diameter hose? How many feet (max) could one get away with? It's > quite a ways from where I paint, to the hanger door. Diameter depends on pressure and distance, I suppose. Maximum length depends on pressure and diameter, I suppose. "quite a ways" will probably need a "little more" than "rather close". Seriously, engineering *IS* number oriented. I saw a Hobbyair at Oshkosh and it seems like the hose was maybe twenty feet long and about 2 inches in diameter. If you have to go more than that, the hose will have to be larger to offset a greater loss in pressure. One of those old furnace blowers which ought to be either free or very cheap from a furnace dealer or shop, would probably push hard enough on a two inch hose to do okay across most light plane hangars. Could you move closer to the door or window? Or poke a hole in the wall? Hal Kempthorne RV-6AQ -- Back to the fuselage - wings later. halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: May 01, 1997
From: Rick Osgood <rick(at)ccc.henn.tec.mn.us>
Subject: Re: Avionics Panel Manufacturers
aol.com!RV6Russ(at)matronics.com wrote: > > > One very important point ! The sliding canopy has a hidden problem that Vans > does not address. - access to the back of the instrument panel is almost > impossible once it is buttoned up. The builders in my area - Utah are all > installing sub-panels for flight instruments and for eng instruments that can > be easily removed and they are shock mounted - easy to do and well worth it. > I wish someone had told me about this fix when I was a-building. Would you Utah gang have any drawings or notes on these sub-panels to offer us. Thanks -- Rick Osgood Hennipen Technical College Eden Prairie, MN ________________________________________________________________________________
Subject: Re: Wire sizing
From: cecilth(at)juno.com (Cecil T Hatfield)
Date: May 01, 1997
Easy - - larger wire has more surface area to radiate heat (energy) cecil ________________________________________________________________________________
Date: May 01, 1997
From: Don Wentz <Don_Wentz(at)ccm2.hf.intel.com>
Subject: Matt's FuelScan
>OK, here goes. I'm going to ask it. I know I shouldn't. I guess its >sacrilege, but here goes. Does anyone on the list use Matt's FuelScan. In >over a year on the list, I have never heard anyone comment on FuelScan. In >fact, there are almost no posts, ever, about fuel flow meters. I know they >are one of the more expensive instruments in our panels (in someone's panel >other than mine). Especially for homebuilders (Glasairs and Lancairs >excepted). But since many, if not most, accidents are fuel starvation >related, maybe a fuel flow meter should be put in the same category as some >of those "mandatory" instruments. > >That being said, there are several well known, well accepted fuel flow >measuring devices around. Matt, however, doesn't advertise nor have I seen >him at SnF or OshKosh. So most of us don't know firsthand about the product >that our Supermatt is manufacturing and selling. So, if anyone has praise >or some other form of criticism, let him/her speak up. I'd prefer to remain >anonymous, but Big Brother and Matt knows all of our identities. Matt, please >don't "unsubscribe" me. (and thanks for the brochure). > >Louis Willig, larywil(at)op.net >-------------- Louis, Matt forwarded this note to me, as I unsubscribed from the RV-list out of frustration over a year ago. I was one of the early beta testers of the Matronics Fuelscan unit. Based-on my input he did significant redesign and improvements, and while I was pretty satisfied with the FIRST unit I had, I am totally happy with the current, shipping version. The early issues I had were mostly usability (ie sensitivity of the buttons, brightness of the LEDs at night) and size (unit was a foot long, new design is 4 inches so it fits much easier behind the panel). I have opened the unit and the design is very professional, I know how much effort Matt has put into the units, including significant testing of each unit prior to delivery. My RV-6 is Fuel Injected, which is much easier to measure from a fuel flow standpoint. The flow reading is very steady and consistent, whereas a carb installation cycles between low to high flow, depending on the fullness of the float bowl. I have always experienced very stable and accurate readings, and have never experienced a full failure of the unit. I occasionally get a power-on failure that is fixed by resetting power to the unit, but it is rare and will be fixed in the upgrade that Matt is doing to my unit next week. It was traced to defective components from a supplier and plagued most early units, most more than mine. Now, while I have always had good steady readings, that has not been true for carb installations. Matt has several units in the field that he has been working with to solve the issues, mainly centered around stability of the readings. He has worked hard on this for the last year and I believe he has it licked. Obviously THIS issue is hearsay to me. Like I said, in my fuel injected system, the unit has always performed well. I think he has NOT done any advertising in the big publications due to the fact that the product was not 'finished' yet, as time in service is the ONLY way to prove/debug/validate a design. If he would have sold 20 units and had to support the updgrades, that would have been difficult. However, if he HAD sold you a unit, I know that he would have supported it without question. (Unfortunately he spent his time developing this product instead of finishing his RV-4. So he had to use his car and the generous feedback of early users to test and debug the product. I think he would have gotten there sooner had he had his own RV to test in. He is now actively finishing his Rv, which is good to hear). As to use and functionality of the Fuelscan, I really enjoy mine. Mine is the full featured unit, although I would be happy with a more basic unit. For most of my flying, which is local joy riding, I use the GPH function exclusively, just to show how much fuel I'm burning. While many times this data is depressing (an O-360 can burn a LOT of fuel at low altitudes and high throttle settings), it is sometimes very entertaining. Like flying formation with a Cessna 140 - he is at full throttle at 110mph, figuring about 5gph burn, while I am toodling along at 3.7gph right beside him. He no longer chides me about my 'big engine and how much fuel I burn'. On the cross country trips I do occasionally make, I get a lot of use out of the "fuel left" function, and "Time remaining" at current burn rate. Those can really help you plan your next stop. The functions I almost never use (if I can even remember them) are Cost/hour, GPS/Loran groundspeed, Fuel Pressure (I have an analog guage which I prefer). I do use some of the alarm functions, especially the time to switch tanks. I always set the fuel remaining warning, but seldom use it. (In fact, your statement about improved safety thru better knowledge about fuel usage MAY be a double-edged sword - I can see folks using this data to stretch their tanks and getting into MORE trouble. I use it the other way - when I see less than 1.5hrs of cruise fuel remaining, I get nervous. Just a thought...) Again, I don't see a Fuel 'totaliser' as a MANDATORY instrument in the panel, but I never met someone who had one who would give it up. It is a fun and useful item that is nice to have if you can afford it. Matt has put massive development effort into his units and I recommend them highly. I still think you need to decide which features you need the most and get the unit that fits the price/features that you want, but I wouldn't hesitate to put his unit into my current or next plane. This is based-on >200 hours of use in my RV-6, I know some of the other early users, and I have been in the electronics industry 18 years. He does have a website if you want to look there: http://www.matronics.com/ He has photos and full specs. As to other fuel systems, the Electronics Intl unit is a good unit with a good reputation, but I would support a fellow RVer if his price/features were competitive. I also have recently seen a new player in this field in Sport Aviation, but again I would go with EI or Fuelscan first, because I KNOW that Matt would support his unit, and that new one is an unknown quantity. Summary: My experiences with Fuelscan have been great, I trust Matt's design and support and integrity, I think the Fuelscan price/performance is the best currently available, and I wouldn't hesitate to recommend his units. Hope this info helps. Feel free to email me if more questions. Don 'The Duck' Wentz, N790DW, 180HP RV-6, #20369 (382hrs TTAF) ________________________________________________________________________________
From: John Walsh <jwalsh(at)ftp.com>
Subject: 0 360 vs I0 360
Date: May 01, 1997
>>Reply to your message of 4/30/97 9:24 AM >> >>Some of the reasons to use a 200hp fuel injected engine over a 180hp >>carbureted engine are shorter take-off roll, quicker climb rate, better.= ..... I checked the Mattituck Web page and an overhaul for that engine is about $= 15k. It's only a few $k more than a parallel valve 360. The fuel injecti= on/electronic ignition is a non-issue as either engine can be fit with both= features. =20 Now, I thought the IO-360/angle valve engine had some sort of counterweigh= t arrangement that prevented you from doing acro ??? Also, doesn't the en= gine weigh much more ( 50lbs?? ) than a straight 360? I must confess to be= ing somewhat skeptical of this engine choice. =20 BTW, I checked out your web page and if you really picked up somewhere from= 10-15 mph(?) purely from drag reduction, that is quite an accomplishment.= Congrats... John =09 ________________________________________________________________________________
From: HinkleyC(at)fca.gov
Date: May 01, 1997
Subject: Looking for 2 RV's
* * * * The views expressed in this EMail are my own and do not represent the policy or position * * * * * * * * of the Farm Credit Administration. * * * * I would like to talk to the owners/builders of the following RV?s: 1. N762L (H)? I thinkthe last letter is H, could be something else. This is an RV4 that was at Sun ?N? Fun this year. It has a Van?s Airforce paint job. 2. N136MM This is an RV6 (A)? I think its an A. I saw this at OSK 96 and it has a Van?s Airforce paint job. These two RV?s look like they were built by the same person (just a guess). I really like the way the instrument panels and switches are laid out in these RV?s. They each have what appears to be the same throttle quadrant and use the same switches. I am in the process of trying to layout my instrument panel and figure out what switches and fuses to use and would like to find out where they purchased some of there parts. If you know of these RV?s and can provide me with a name and phone number I would really appreciate it. Curtis Hinkley RV8 80015 chinkley(at)ix.netcom.com hinkleyc(at)fca.gov ________________________________________________________________________________
Date: May 01, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Ground Wires Vs hull as ground
I was told by a fellow who is avid electronics fan both professionally and hobby that there is controversy around useing the airframe as a ground due to corosion possiblities at joints, around rivets, etc. He said that Piper , I think, had lots of trouble with this. Is this a possiblity or -----? Should we be running ground wire for every thing to a common ? Denny H. ________________________________________________________________________________
Date: May 01, 1997
From: Craig Hiers <CRAIG-RV-4.@worldnet.att.net>
Subject: Re: RV-4 Brake Reservoir...
Matt G. Dralle 510-606-1001 wrote: > > > Houdy RVers, > > I was looking at that nifty welded aluminum brake reservoir last night and a > couple of questions came to mind that the manual doesn't seem answer: > > 1) Which side of the firewall should it be mounted I put mine in the center, I looked at 4 or 5 RV-4's and all of them had the reservoir in the center > 2) Should it bolt to the top cross member or can it be mounted to > the SS sheet metal? > Agian, all the 4's had the reservoir mounted to the top firewall angle > 3) Is the center above the rudder peddels really the best place to > mount it? Seems like other things might be better mounted there > in the future (heater vent or something.) Or even off to the side. > Maybe, I'm plumbing everything in right now. I could let you know in 2 months. The one's I looked at had no interference problems > 4) What screws in the top of the reservoir? There doesn't appear > to be anything handy in the 'brake hardware' bag. It would seem > that it would have to be vented to allow the fluid to flow out. > Are we talking a bolt with a hole drilled in it? Or do you just > fill it up, bleed, then screw a stopper in? > There is a screw-in plug, that has what looks like wire in the center of it to vent the reservoir Thanks for the input. It is me or are the plans kind of sketchy in this > area? I also couldn't really find any good diagram of how the brakes and > wheels were really suppose to fit together. There were sort of diagrams of > certain parts, but not a good over all. Now, having figured it out it, seems > simple enough, but a good diagram would have saved a little head scratching. > Maybe it's just my circa 1988 plans too... > No it's not your plans, the prints could use a lot more details. A picture is worth a thousand words. Craig Hiers RV-4 N143CH Tallahassee,FL ________________________________________________________________________________
Date: May 01, 1997
From: mauser(at)claris.com (Richard Chandler)
Subject: Re: Avionics Panel Manufacturers
> One very important point ! The sliding canopy has a hidden problem > that Vans does not address. - access to the back of the instrument > panel is almost impossible once it is buttoned up. The builders in > my area - Utah are all installing sub-panels for flight instruments > and for eng instruments that can be easily removed and they are > shock mounted - easy to do and well worth it. One concern I have about shock mounting comes from my motorcycle riding. There's always the danger that the mounting system you have for protecting against shock and vibration will have a natural frequency that is harmonic with the engine vibration you're trying to protect against. (It's similar to the way your mirrors start shaking like mad on the bike at certain RPMs.) The end result is that instead of protecting your instruments, you end up shaking them to death. Does anyone have any experience or data on this? -- Richard Chandler RV-6: Garage bought and being finished, saving for tools and tail kit. ________________________________________________________________________________
Date: May 01, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: RV-4 Brake Reservoir...
> I was looking at that nifty welded aluminum brake reservoir last night and a > couple of questions came to mind that the manual doesn't seem answer: I asked a similar question recently and got a couple of responses -- based on those and what I've figured out since then I can maybe help some. But bear in mind I still haven't done mine (and mine's a -6 and not a -4). > 1) Which side of the firewall should it be mounted on? The RV-6 drawings depict it on the front of the firewall, and all the planes and pictures I've seen (-6s anyway) have it on the front. One RV-6 drawing shows it (without dimensions) mounted above the longeron line, another dwg. shows it below. Everyone I've talked to (including Ken Scott) says it doesn't matter, just so long as it's above the slave cylinders (i.e. the brake pedals). > 2) Should it bolt to the top cross member or can it be mounted to > the SS sheet metal? All the ones I've seen have been to the firewall. Some used doubler plates, which seems like a good idea to me. > 3) Is the center above the rudder peddels really the best place to > mount it? [snip] Several that I've seen had it elsewhere. Ken scott's is mounted over on the right side, below the longeron level. Tony Bingelis has his on the right side above the longerons. The upshot seems to be that it can go wherever it'll fit, as long as it's above the pedals. I started to put mine in but decided to wait and see where everything else needed to go before committing to a particular spot. If you're further along you may already know where it can go without interfering with anything. > 4) What screws in the top of the reservoir? There doesn't appear > to be anything handy in the 'brake hardware' bag. [snip] Mine came with a vented cap. Maybe the older ones didn't come with a cap? Better check with Vans. > Thanks for the input. It is me or are the plans kind of sketchy in this > area? I also couldn't really find any good diagram of how the brakes and I think the -6 plans are a little better now but still the brakes are kind of hard to figure out. And it would be nice if they just said something like "put the brake reservoir wherever it fits" instead of showing it two different locations on two different drawings. I guess that's what the list (and Van's tech support line) is for! Besides, I can't bitch too much or Ken might not let me fly his plane after he gets it fixed... :-) Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
Date: May 01, 1997
From: John Ammeter <ammeterj(at)seanet.com>
Subject: Delivery Report (failure) for fuzzy@nasa_ames_x500
> >How does a tour of two RV-6's under construction, a flying RV-4 and an RV-6 >temporarily grounded for repair sound?? Walt Cannon has his RV-4 based on >Boeing Field; I talked to him this evening and he will try to find you this >weekend at the field. I have an RV-6 which is temporarily grounded for >repairs at Paine Field near Everett and two friends are building their >RV-6's within 2 miles of Paine field. > >If this sounds interesting give me a call or email before the weekend and >I'll attempt to set up a 'tour' for you. I DO want that NASA cap, though. > >John > > >>Return-Path: >>Errors-To: bounces(at)matronics.com >>X-Sender: k.j.shelton(at)larc.nasa.gov >>Date: Wed, 30 Apr 1997 21:05:28 -0400 >>To: rv-list(at)matronics.com >>From: Kevin Shelton <larc.nasa.gov!k.j.shelton(at)matronics.com> >>Subject: RV-List: Seattle area - Boeing field RV Owners ??? >>Sender: owner-rv-list(at)matronics.com >>Reply-To: rv-list(at)matronics.com >> >> >> >>Are there any RV owners based at Boeing field? >> >>I have the great fortune of being able to be at Boeing field this weekend. >>We will be showing our NASA B-737 (the prototype serial #1) to the Boeing >>folks before it is retired. I might possibly be able to arrange a tour of >>the 737's advance research cockpit (mounted in the aft cabin area). I would >>love to be able to see someone's RV-x under construction or flying. >> >>Anybody willing to trade a limited edition NASA ball caps for a ride?? he he >> >>We should be easy to find. Ask for Kevin Shelton aka Sparky >> >> >>Kevin Shelton KA4UWE k.j.shelton(at)larc.nasa.gov >>NASA Langley Research Center >>Hampton,VA 23681 >> >> >> >> >> John Ammeter ammeterj(at)seanet.com 3233 NE 95th St Seattle WA, 98115 USA 206-525-5445 RV-6 N16JA First flight August 1990 ________________________________________________________________________________
From: HinkleyC(at)fca.gov
Date: May 01, 1997
Subject: Pitot Location
* * * * The views expressed in this EMail are my own and do not represent the policy or position * * * * * * * * of the Farm Credit Administration. * * * * I posted this question the other day before I relized the list was down, so you may receive it twice. Just to let you know that I have done some looking, I have already checked the 14 years of the RVator and the RV-List archives looking for the answer to this question without any luck. I have already ask Van?s, and I received a very quick response which basically said that they had not tried placing the pitot tube at any other locations. They did say that others have moved it around and not had any problems. So I would really appreciate your giving my question some thought. I will be using a AN 5814-12 Pitot Static tube and have a question concerning the placement of the tube. The plans call for the original pitot tube to be located approximately 72" from the center line of the RV-8 on the left wing and extend down 6.5" and forward 3" . This placed the original tube opening approximately 15" behind the leading edge of the wing and 6.5" below it. I am planing on using the Hartzell 72" constant-speed propeller from Van?s accessory catalog, so I figure the prop wash extends out at least the diameter of the propeller or 36" from the centerline. The original pitot tube is located 72" from center line which is 36" farther out than the tip of the prop. I would like to locate the Pitot static tube on the middle access plate on the left wing. This would place the tube 57" from the center line which is 21" farther out than the tip of the prop. Since the AN 5814 tube is 10" long this would allow the placement of the opening to be 11" to 13" behind the leading edge of the wing and 6.5" below it. What do you think, will the above location be OK ? If you think the above location is not OK, can you suggest some guide lines that I could be used to figure out how close to the center line it can be placed. 1. How far out from the tip of the prop? 2. How far below the wing? 3. How far behind the leading edge? Thank you in advance for you response. Curtis Hinkley RV8 80015 chinkley(at)ix.netcom.com hinkleyc(at)fca.gov ________________________________________________________________________________
Date: May 01, 1997
From: Darwin Esh <103126.3212(at)CompuServe.COM>
Subject: Sub-Panel
Rick Osgood: Seth Hancock-EAA Ch 187 makes a perfect sub-panel in his machine shop. Seth Hancock, 505 Western Tr. Georgetown, TX. 78628 Dar Esh ________________________________________________________________________________
Date: May 01, 1997
From: Sylvan Adamson <sadamson(at)cyberhighway.net>
Subject: FAA Medical
What happens if you get cought with an expired medical. Anyone ever been thru this? I've kept mine up for 30 years, and I'm the only one thats ever looked at it! Sylvan ________________________________________________________________________________
Subject: RV6 cowl and main wheel pants for sale
Date: May 01, 1997
From: Paul Lein <37xjglj(at)cmuvm.csv.cmich.edu>
I have a brand new 360 cowl and air box as well as a pair of main wheel fairings for sale. They have just been unpacked from the finish kit and are in perfect condition. I will sell them for 80% of Van's price. You pay shipping and handling or pick them up. Mid-Michigan area. I could possibly deliver them to Oshkosh. Does anybody have any good leads on a run-out IO360? Please email me direct. Paul Lein RV6A fuselage mostly skinned -- time to make the expensive decisions, instruments and engine -- aarg! _____________________________________ * THE LEINS * * 1555 South Brinton Road * * Mt. Pleasant, MI 48858-9628 * * (517) 644-2451 * * 37xjglj(at)cmuvm.csv.cmich.edu * _____________________________________ ________________________________________________________________________________
Date: Apr 30, 1997
From: Don Mack <donmack(at)flash.net>
Subject: Updated web site
Just thought I post a note to let everyone know that I have added fuselage skeleton pictures (that's what I am currently working on). Site address: http://www.flash.net/~donmack/ I will be adding the emp and wing pictures shortly. Please let me know what you think (via direct email). thanks Don Mack donmack(at)flash.net http://www.flash.net/~donmack/ ________________________________________________________________________________
Date: May 01, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Re: wire sizing
/Now, here's a brain teaser for you. Why does the /path length for 5% drop get longer as the wire diameter /increases???? You guys who have read the book stand /by here . . . let's see if anyone can deduce the reason /from what's been published above. Hint: What is the /mechanism by which a warm object sheds heat energy into /the surrounding environment? I've had a few folk nail it but most have offered possiblities wrapped around better ability to reject heat because of larger surface . . . actually the REVERSE is true . . . . Let's look at the wire table again / AWG Ohms/ 35C Rise 10C Rise Max Path / No. KFeet Amps Amps for .7 volt Loss / at 35C rating. / / 2 .156 100 54 45 Ft / 4 .249 72 40 39 Ft / 6 .395 54 30 32 Ft / 8 .628 40 20 27 Ft / 10 .999 30 15 23 Ft / 12 1.59 20 12.5 22 Ft / 14 2.53 15 10 18 Ft / 16 4.01 12.5 7 14 Ft / 18 6.39 10 5 11 Ft / 20 10.2 7 10 Ft / 22 16.1 5 8 Ft Remember from my earlier post, I said that every 3 steps in AWG number is a 1/2 or 2x factor in diameter. So, lets compare ratings for 10 and 16AWG wires. If 10AWG wire has 4 times the cross sectional area of 16AWG due to twice doubling, you would expect it's current rating to go up by 4 times too. But no, it's 30/12.5 or only about 2.4 times ? ? ? ? ? While the cross section went up by a factor of four, the actual diameter would have gone up by only 2 times. Recall that area goes up and resistance goes down by the SQUARE of diameter, outside area (and ability to reject heat) goes up only DIRECTLY with the diameter. So, larger wires have LESS outside surface with respect to their increase in cross section which prevents you from using all of the wire's apparent ability to carry more current. However, since voltage drop is a DIRECT function of cross sectional area, the derating for limited heat rejection works to our advantage with respect to losses . . . and we can run longer path lengths and stay inside the nominal 5% loss allowance. It's a subtle geometry problem . . . . Bob . . . ________________________________________________________________________________
Date: May 01, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Grounds and Demagnetizing
/1) You said in your last message that only a few local grounds were / needed, e.g. landing and nav lights. Other than some extra weight, / what would the pros and cons be of running a wire back from these to / the common firewall ground, so they don't even have local ground? You can certianly do this but I don't see any particular need or advantage. Remote loads such as landing lights, pitot heat and nav lights are neither potential victims nor antagonists for noise issues so the parallel feed and return paths are of no utility. If you had a flux gate compass in wing, you MIGHT want to run parallel paths for goodies that pass by . . . Further, total loads for all these things is pretty nominal. As long as critical items such as radios and audio systems are common grounded behind the panel, the few amps of remote grounded items are insignificant. /2) Regarding demagnitizing -- I recently completed my canopy (sliding) / but still haven't done final attachment of the windscreen. Do you / think it would be worthwhile for me to get the roll bar demagnetized / now while it's easy to take it off and take it somewhere where they / have the equipment? I know it's possible to get the equipment and do / it in place, but I think it would be easier (and probably cheaper) to / just take it somewhere. Do you even think it's worthwhile to do if you / don't have a known problem? And what about the canopy frame? You can demagnetize this type of structure very nicely with a Radio Shack hand held bulk video tape demagnetizer. Has there been a history of compass problems caused by canopy frames? I've not been privy to any. I think you're safe in making the installation and waiting to see if you have compass problems later . . . they're not hard to chase out with the device I mentioned. Bob . . . If I did this now, is there much chance of magnetism building back up again from subsequent work? I don't know that much about how magnetism builds up. Thanks! Randall Henderson randalldt.com ________________________________________________________________________________
From: bennett(at)healey.com.au
Date: May 02, 1997
Subject: Re: Avionics Panel Manufacturers
>>. The builders in my area - Utah are all > > installing sub-panels for flight instruments and for eng instruments that can > > be easily removed and they are shock mounted - easy to do and well worth it. > > I wish someone had told me about this fix when I was a-building. > > Would you Utah gang have any drawings or notes on these sub-panels to > offer us. > > Thanks > -- > Rick Osgood > Hennipen Technical College > Eden Prairie, MN > Why not make the instrument panel removable? Attach it with screws per Frank Justice, but cut it vertically flush with the inside edge of the right canopy deck to allow it to be pulled straight out past the roll bar. It's neat, clean and the area you lose at the extreme right is miniscule. Peter Bennett Sydney Australia RV6 building sliding canopy ________________________________________________________________________________
Subject: Re: FAA Medical - Expired
From: bshaw5(at)juno.com (William H Shaw)
Date: May 02, 1997
writes: > > >What happens if you get caught with an expired medical. Anyone ever >been >thru this? I've kept mine up for 30 years, and I'm the only one that's >ever >looked at it! >Sylvan > > It probably won't matter unless, you're either caught in a ramp check , or there is an accident, and/or you would not have received a medical certificate had you applied for one. 1. You're insurance is coverage is automatically canceled ! 2. You're exposing your passengers and other aircraft/property if you cannot pass the medical to an unacceptable risk! 3. Do you even want to consider the financial risk to yourself and family????? Need I say more??? Bill Shaw ________________________________________________________________________________
Date: May 02, 1997
Subject: expired medical consequences
From: jepilot(at)juno.com (J E REHLER)
I would think one consequence of an expired medical would be possible denial of an insurance claim by your insurer. One of the first steps taken by an insurance company when a claim is made, is to look for a way to deny or reduce coverage. If anything is not correct with your FAA license/req compliance (whether or not it had anything to do with the nature of the claim) may be the basis for denial of coverage. That is what the so called fine print is all about. ________________________________________________________________________________
Date: May 02, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Wire Sizing
/Ah, now what if the "wire" was not circular in cross section ? /Let's say the conductor was of rectangular cross-section, and /rather thin. In the extreme, if the conductor was very thin, /the surface area would increase at twice the rate cross-sectional /area increases, as the width of the conductor was increased. /In that case, heat dissipation and temperature rise would not /be the limiting factor; the voltage drop would. Now you're thinking like an engineer (a process that is not the sole privilage of engineers . . . in fact, I know lots of graduate engineers that can't think like one). /Does that make a case for flat conductors where temperature rise /might be an issue ? Probably not. They would be a pain to work with. Sure does. There have been many designs for large powerhandling systems and components where flat, thin counductors were designed to minimize temperature rise in conductors. About 15 years ago I designed a multi-speed trim system for the Learjets. I wanted to minimize the amount of single strand wiring used and looked carefully at using as much insulation displacement, flat ribbon cable as I could inside the black box. Two conductors had to be capable of carrying 16 amps . . not something you'd normally consider running through a "bundle" of 26AWG wire! Some simple tests showed that I could parallel 6 strands of the ribbon cable, and have very nominal temperature rises at 20 amps. The reliability of insulation displacement connectors and uniform, predicable paralleling of multiple conductors in a ribbon cable allowed me to take advantage of "thin and flat" for power handling. Although the conductors were short (about 5"), being able to munch connectors on and solder them to the boards with ZERO wiring errors was a big help. I'll bet I've got the only product on the surface of the planet that flys around in high performance airplanes carrying tens of amps in itty-bitty wires of a ribbon cable. /But I have read about some builders using flat conductors /[bonded to fuselage sides] from their battery. The aim here /though was to minimise space, and as you say, voltage drop /under cranking is the issue here, not temperature rise. If someone wanted to develop the technique for doing so, the IDEAL way to bring battery juice forward in a metal airplane would indeed be with a thin, flat conductor bonded to but insulated from the skin. Super heat rejection and local heat sinking. It's a technique that would take some very careful integration mechanically with construction of the skin and it's attachement to formers and ribs. Theoretically a very attractive idea but pretty labor intensive . . probably more trouble than the investment would be worth. /p.s. Bob, I really enjoy your discussions and tutorials. Thank you, they're fun to do! Bob . . . ________________________________________________________________________________
Date: May 02, 1996
From: Cheryl Sanchez <csanchez(at)world.std.com>
Subject: Re: Avionics Panel Manufacturers
> >Why not make the instrument panel removable? Attach it with screws >per Frank Justice, but cut it vertically flush with the inside edge >of the right canopy deck to allow it to be pulled straight out past >the roll bar. It's neat, clean and the area you lose at the extreme >right is miniscule. > > >Peter Bennett >Sydney Australia >RV6 building sliding canopy > > This is how my panel is done. I put #6 nut plates in the angle that rivets to the top fuselage skin and countersunk the panel. I'm painting my panel black and so I'll use the black brass flush screws. I ordered a new panel from Van's last summer and it came with the sides cut to clear the roll bar but you do have to be careful when putting it in or taking it out. Cheryl Sanchez csanchez(at)world.std.com ________________________________________________________________________________
Date: May 02, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Avionics Panel Manufacturers
> >> One very important point ! The sliding canopy has a hidden problem >> that Vans does not address. - access to the back of the instrument >> panel is almost impossible once it is buttoned up. The builders in >> my area - Utah are all installing sub-panels for flight instruments >> and for eng instruments that can be easily removed and they are >> shock mounted - easy to do and well worth it. > >One concern I have about shock mounting comes from my motorcycle riding. >There's always the danger that the mounting system you have for protecting >against shock and vibration will have a natural frequency that is harmonic >with the engine vibration you're trying to protect against. (It's similar to >the way your mirrors start shaking like mad on the bike at certain RPMs.) The >end result is that instead of protecting your instruments, you end up shaking >them to death. > >Does anyone have any experience or data on this? > > >-- >Richard Chandler >RV-6: Garage bought and being finished, saving for tools and tail kit. > Vans has one aircraft (the red RV-6T) with shock mounted gyros and that sucker (Panel) shakes a lot more than the hard mounted panel when at idle or taxiing. The gyros in this panel have a half life between 10 and 50 hours. I think it could be helped by putting isolators in two or three planes. This panel has 6 isolators (shock mounts) but they are all in the same plane. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: May 02, 1997
From: Bill Phillips <billphil(at)ix.netcom.com>
Subject: I would like to buy an RV-6
As many of you know, I've been test flying the RV-6a that Jess Meyers owns. Jess is doing all of that flying himself at the moment. I liked the airplane sooooo much I think I'm going to have to go buy one to satisfy my addiction. What I want however is a tail-dragger. I would like to buy an RV-6 from someone out there, with at least 180 hp. Not just any RV-6 either, I would like one that was built and finished very nicely and preferably with at least the capability of shooting a nonprecision IFR approach, i.e. some gyros. We live in Class "B" airspace so a blind encoder and Xponder are a must. Of course I can install all this myself but I'd prefer to buy one with it all done. I'm not in the mood to build anything other than RC models at the moment. Email me at billphil(at)ix.netcom.com if you know of one! Badwater Bill ________________________________________________________________________________
Date: May 02, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
> Could you move closer to the door or window? Or poke a hole in the wall? Maybe I'll need an inlet hose, then I suppose I'll need an explosion-proof motor? Right now I'm painting small pieces, which can be done near the door. Eventually I'll be painting the entire beast, and 40 or 50 feet of movement will be needed... Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: May 02, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Fresh air systems
> Maybe I'll need an inlet hose, then I suppose I'll need an > explosion-proof motor? Right now I'm painting small pieces, which can It seems to me a long hose and hole in the wall, with your vacum cleaner or hobbyair outside would be much preferable to trying to find some explosion-proof motor, even if you have to go to a 2" hose or something like that. I'm glad to see this talk about fresh air breathing systems (long-winded as it may seem to some :-). I primed most of my plane without one -- I used a good quality respirator and never could smell anything, but from what I've read and heard this is still not enough protection against the epoxy primer that I used. I sure hope I don't get some horrible cancer some day as a result. In any case, it seems to me that spending some time up front and making a vacum-cleaner powered fresh air system would be worth the effort (or buying a Hobbyair but jeez they cost a wad!) Also I really think it's a good idea to buy or make a full hood so you protect not only your lungs but eyes and ears.... I even wear the respirator inside the hood for extra protection. This may seem like overkill but in my case the fumes sometimes drift all the way around the house to the fresh air inlet, so the respirator sure can't hurt. Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
Date: May 02, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Ground Wires Vs Airframe as ground
A Professional told me that there is controversy about the airframe used as a ground due to corrosion possiblities at joints, around rivets, etc. He said that one manufacture (Piper I believe) traced corrosion troubles airframe grounding. Is this a possiblity or -----? >From the postings I have read and the above possiblity we should be running ground wires for everything, right? Denny H. RV-6 Fuselage Lebanon, OR ________________________________________________________________________________
Date: May 02, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: Avionics Panel Manufacturers
> One concern I have about shock mounting comes from my motorcycle riding. > There's always the danger that the mounting system you have for protecting > against shock and vibration will have a natural frequency that is harmonic > with the engine vibration you're trying to protect against. [snip!] In my experience with spam cans I have seen shock mounted panels shiver and shake just as you describe, primarily at idle. I think you have a good point here. I've talked to a number of RV builders who didn't shock mount their gyros and didn't think it was a problem, and some who did and said they wouldn't bother if they had it to do over again. Several people have mentioned making the whole panel removable -- with a basic VFR set-up this might be OK, but I've been under quite a few panels and even with careful design, getting out a whole panel that's stuffed with instruments, what with all the tubes and wires, all wire-tied together, etc. would not be trivial. My plan is to split my panel or do some sort of sub panel(s) so I can pull out one section or another, but not shock mount any of it. Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
From: "Mike Lauritsen" <clevtool(at)tdsi.net>
Subject: Looking for RV builder in Oregon
Date: May 02, 1997
Does anyone have a phone number or e-mail address for Chirs Pruner in Redmond, OR? Please send private e-mail to address below. Thanks, Mike Lauritsen Cleaveland Aircraft Tool 2225 First St. Boone, IA 50036 1-800-368-1822 clevtool(at)tdsi.net http://www.cleavelandtool.com ________________________________________________________________________________
Date: May 02, 1997
From: Steve Beckham <76623.1166(at)CompuServe.COM>
Subject: Powersport-Mazda
RV builders: Just got on list. In response to our appearance at Sun'N Fun with the 200 h.p. Powersport-Mazda conversion engine installed in Alan Tolle's RV-3 we've had so many telephone calls and letters we thought we would try the RV list to see if it would be more effective time-wise. Latest news: we won our class in the Sun 100 cross-country race with Alan Tolle in in his RV-3. The finish placed us fifth overall, ahead of all four cylinder Lycomings and Continentals. Alan's average race speed in the RV-3 was 228 mph. Finishing ahead of us were a Venture, Lancair IV, GlasAir III and Jim Stewart's S-51 powered by a big-block Chevy. The race followed the first day of the time-to-climb competition where we fairly easily beat Jim Stewart's S-51. Rumors are true; we used nitrous in the RV-3 for the time-to-climb. When Alan ran the cross-country race he damaged a bearing on the aft-end of the propeller shaft so we couldn't finish the time-to-climb competition. We were obviously disappointed because we thought we would be very competitive in the climb competition based upon what happened in day 1 where we posted the best time at 45 seconds, followed by the Ryan-Falconer V-12 powered Thunder Mustang at 48 seconds. That day the trials were timed to 2,000 ft. on the first day so we can't compare time's to Bruce's winning time. If you want further updates and technicial info, please contact us off the list @ 76623,1166@compuserve. Steve Beckham Everett Hatch Powersport ________________________________________________________________________________
Date: May 02, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: I would like to buy an RV-6
Does Bill Phillips want an RV-6 with a Lycoming engine??? hal > > > As many of you know, I've been test flying the RV-6a that Jess Meyers > owns. Jess is doing all of that flying himself at the moment. I liked > the airplane sooooo much I think I'm going to have to go buy one to > satisfy my addiction. What I want however is a tail-dragger. I would > like to buy an RV-6 from someone out there, with at least 180 hp. ________________________________________________________________________________
Date: May 02, 1997
From: willsm(at)manta.nosc.mil (Mike Wills)
Subject: Re: Fresh air systems
What do you use for a hood? Did you buy something off the shelf or did you make something? How is the hose connection made? I assume that since we are talking vacuum cleaner blowers here that the hose being used is vacuum cleaner hose? Please excuse my ignorance here, but I have never seen one of these things before and am not sure I have the correct mental picture. Feel free to email any replies off-list. Mike Wills RV-4 (wings) willsm(at)manta.nosc.mil >Also I really think it's a good idea to buy or make a full hood so you >protect not only your lungs but eyes and ears.... >Randall Henderson, RV-6 >randall(at)edt.com >http://www.edt.com/homewing > > > ________________________________________________________________________________
Date: May 02, 1997
From: Tom Martin <fairlea(at)execulink.com>
Subject: Re: RV-4 Brake Reservoir...
> > >Houdy RVers, > >I was looking at that nifty welded aluminum brake reservoir last night and a >couple of questions came to mind that the manual doesn't seem answer: > > 1) Which side of the firewall should it be mounted on? I put mine on the engine side for ease of serviceing > > 2) Should it bolt to the top cross member or can it be mounted to > the SS sheet metal? I used the firewall with a small backing plate > > 3) Is the center above the rudder peddels really the best place to > mount it? Seems like other things might be better mounted there > in the future (heater vent or something.) Or even off to the side. centre worked for me > > 4) What screws in the top of the reservoir? There doesn't appear > to be anything handy in the 'brake hardware' bag. It would seem > that it would have to be vented to allow the fluid to flow out. > Are we talking a bolt with a hole drilled in it? Or do you just > fill it up, bleed, then screw a stopper in? There is a little brass plug with a brass screen material in it, I should have been in the reservoir. > >Thanks for the input. It is me or are the plans kind of sketchy in this >area? I also couldn't really find any good diagram of how the brakes and >wheels were really suppose to fit together. There were sort of diagrams of >certain parts, but not a good over all. Now, having figured it out it, seems >simple enough, but a good diagram would have saved a little head scratching. >Maybe it's just my circa 1988 plans too... > >Matt Dralle >RV-4 1763 >N442RV <-- Get it? RV-4 for two people! I also had/have a 69 and 86 Olds > Cutlass which is kind of like a Olds 442! I can > dream can't I?! > > >-- > >Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 >510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email >http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft > > > ________________________________________________________________________________
Date: May 02, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Airframe Grounding
/A Professional told me that there is controversy about /the airframe used as a ground due to corrosion /possiblities at joints, around rivets, etc. He /said that one manufacture (Piper I believe) traced /corrosion troubles airframe grounding. /Is this a possiblity or -----? This subject has come up over the years but I've never seen a definitive study that confirmed it. I can tell you that tons of airborne aluminum is shipped out of Raytheon (Beech) every year wherein EVERYTHING grounds to airframe in order to pick up the power return path. One of the problems I have with "professionsals" is that they happily participate in the circulation of aviation legends too. I'll readily concede that there are cases of demonstrated airframe damage due to POOR grounding technique . . . I reported one such case myself. At this time, I wouldn't double up on wires in a metal airplane to avoid "airframe corrosion." It has certainly not been a barn-burner or we'd have heard a lot more about it. I suspect someone, somewhere posted a service difficulty report where a line mechanic observed and diagnosed the cause for some form of corrosion problem. Service difficulty reports stuck up on bulletin boards are responsable for generating a LOT of aviation legends. /From the postings I have read and the above possiblity /we should be running ground wires for everything, right? I can't recommend it except to the extent that I've discussed for ground loop avoidance . . . virtually all techniques I describe go to performance and noise issues . . . not airframe corrosion. /A number of people building things like Ezes and Berkuts-- /where you have the battery in the nose and the starter etc. /back in the tail--have bonded aluminum or copper strip to the /fuselage to use as main power leads. Nothing wrong with this as long as they've done their homework and calculated sufficient cross section to control voltage drops and further, taken care to keep out and return power paths as close together as possible for magenetic field cancellation. The biggest problem I have with this is how do you connect to the strips? You've created a metalic quasi-airframe that requires bolts, bonding techniques and terminals to attach wires to these strips at both ends. . . . LOTS of new, unnecessary, power-robbing joints not to mention the labor of installing the strips in the first place. Do a component count and compare hours for installation. As a general rule, very few design philosophies with increased hours or complexity can be justified over simpler techniques. Ask yourself which of the techniques is easiest to implement; it's quite likely that the simplest is also the best. /I seem to recall someone else using copper plumbing pipe--I /think it was 3/4 inch--for primary power, while at the same /time using it as a conduit for running other smaller wires to /the back of the airplane. I did a black hole project about ten years ago using a Long-Eze where we installed a conduit ground system. The airplane was to carry some sophisticated electronic countermeasures equipment and we went to a lot of trouble to get things very QUIET. In early revisions to my book I described this system and a number of readers installed conduit grounds. There are two advantages: Noise reduction and ease of pulling in new wires at a later time. Turns out both reasons were marginal justification for all the extra work on ordinary transportation/pleasure airplanes. If you've got a conduit ground system in place, don't rip it out. If you've yet to install a ground system in a canard-pusher, I recommend you use parallel paths of 2AWG wire and take pains to control ground loops per other techniques already on record. You'll save HOURS of work with no perceivable degredation to performance. ________________________________________________________________________________
Date: May 02, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
and a big fan! A really big fan, like you might get from a rental place or an attic fan on its side, will keep air moving past you and then past your paint work. Picture this commercial paint booth: The room is rectangular. One of the long walls is a screen/filter that keeps out bugs but lets air flow through its entire surface. The opposite long wall is a grillwork and behind it are several big air moving fans. The painter works in a breeze that is moving from the fan wall past him to the work and then on out the opposite wall. I sure wouldn't complain if I had a nice large hangar. My small two car garage which doubles as store room and laundry is very full. In the afternoons, I can count on a breeze so the air stays pretty fresh. And the door is only a few feet away. If I did have a large space I'd try to paint near a door or window or poke a hole in the wall. If unable, I might buy 10 foot lengths of rain downspouts for most of the run about $4 each, If I remember. In any case, a nice breeze would help. Someone said hoods were available from RACAL. That's RACAL Health and Safety and the phone is 800.682.9500 They have a web page www.racal.com or www.racalhealth.com I believe it is better to have a homemade system than be painting without because you can't afford the best. It may not even be the best! ________________________________________________________________________________
Date: May 02, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Avionics Panel Manufacturers
Richard Chandler wrote: > > > > One very important point ! The sliding canopy has a hidden problem > > that Vans does not address. - access to the back of the instrument > > panel is almost impossible once it is buttoned up. The builders in > > my area - Utah are all installing sub-panels for flight instruments > > and for eng instruments that can be easily removed and they are > > shock mounted - easy to do and well worth it. > > There's always the danger that the mounting system you have for protecting > against shock and vibration will have a natural frequency that is harmonic > with the engine vibration you're trying to protect against. The > end result is that instead of protecting your instruments, you end up shaking > them to death. > > Does anyone have any experience or data on this? I, too, am interested in this. I've been told that the new instruments are better made, and the shock mounting is not necessary. I am also being told that Mooney is not shock mounting their panels? Does anyone know anything about this? We're getting ready to do my panel, and it'd be way more fun to do it right the first time! Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Subject: Re: RV-4 Brake Reservoir...
From: ron.taborek(at)flight642.com (RON TABOREK)
Date: May 02, 1997
Matt, Here is the layout of components on my RV-4 firewall. It may give you a starting point for laying out yours. I arrived at this after multi iterations. Standing in front of the aircraft and looking aft at the firewall, I have the following items going from the top right engine mount bolt (looking aft) along the top of the firewall to the top left emgine mount bolt (looking aft). - manifold pressure transducer, fuel pressure transducer, vacuum suction regulator, brake hydraulic resevoir, engine monitor sensor cables, oil pressure transducer. The brake resevoir is about centre. This pretty well fills up the top of the firewall. Below these, with about two inches clearance above the step in the firewall are, again from right to left looking aft, carb heat cable, five or six inches of empty space, hot and cold air intake box, ADC oil filter, and the hot and cold air control cables. Space sure is scarce on the RV-4 firewall. Knowing exactly what you will be installing and preferrably having them so you can mark out all the locations before you begin cutting holes would help a lot. Also be sure to consider what you will have on the back of the firewall. ron.taborek(at)flight642.com RV-4 Installing O-320 Toronto ________________________________________________________________________________
Date: May 02, 1997
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Re: Fresh air systems
> What do you use for a hood? Did you buy something off the shelf or did you >make something? How is the hose connection made? I assume that since >we are talking vacuum cleaner blowers here that the hose being used is >vacuum cleaner hose? Mike Wills Guy's I have a little experience in breathing air apparatus's (apparati?) from my SCUBA Instructor days as a "certified" tank inspector. I did take classes for this and I have a 3000 psi converted Joy compressor (former Korea era jet starter) that has filters you wouldn't believe for filling tanks with breathing air. We ARE talking about your lungs here. If you are going to make your own unit out of a vacuum cleaner then at least spring for a NEW shop vac or something similar. They are cheap and you can usually find them on sale. You need to put a filter of some sort on the end you would usually suck up the dirt with. (also new). These units use a fan to suck in air and this air is not usually used for cooling the motor. (I have taken enough of them apart). Keep the new inside filter in place also. Now you can stick an intake hose (with a filter on the end) on the unit and an exaust hose for your breathing air. I would suggest you get NEW plastic sump-pump hose for either or both of these orifices. This hose is usually 1 1/2 inches in diam. and you can get it in 25 or 50 foot lengths and it is very light and flexible. There are many simple ways to hook it to a hood. If you can build an airplane you can make something that will work here. (read...make an aluminum fixture). Someone suggested those Tyvek safety hoods that come 4 or 6 to a box. These sound good. You should be able to stick the whole thing together for under $100. I may mess around and see what I can come up with and report back to the list. Al ________________________________________________________________________________
Date: May 03, 1997
From: "Robert G. Miller, Jr." <rgmiller(at)sprintmail.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
Larry D. Hoatson wrote: > > > > Could you move closer to the door or window? Or poke a hole in the wall? > > Maybe I'll need an inlet hose, then I suppose I'll need an > explosion-proof motor? Right now I'm painting small pieces, which can > be done near the door. Eventually I'll be painting the entire beast, > and 40 or 50 feet of movement will be needed... > Larry > -- > Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport > > lhoatson(at)empirenet.com > > KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM > > Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 Larry: You do NOT need an explosion proof motor. The whole purpose of this system is to supply your lungs with FRESH air. Therefore, it is absolutely necessary that your blower is located in a non-explosive area. At Sun n' Fun, I looked a system manufactured by one of Hobbyaire's competetors. With the system came a section of 3/4" galvanized pipe to be installed in the wall. The blower went on one side with you on the other. As far as hose, I am using 3/4" air hose I purchased from a sandblasting supply company. I believe it was manufactured by Clemco or Bullard and used to supply fresh air to their blasting hoods. The legnth I bought was either forty or fifty feet and has worked out well. In fact, I had to install a baffle on my heating / a/c blower to reduce the amount of air at the mask. Robert Miller ________________________________________________________________________________
Date: May 02, 1997
From: Ronald Vandervort <rvanderv(at)linknet.kitsap.lib.wa.us>
Subject: Unison LASAR
Van's: Could you send me a copy of Unison Service Letter #196. (Unison said I should get it from you.) I talked to a fellow at Unison about the kind of RPM signal they provide their black box, and if it could be used to display on a tach. He said it is a 4 pulse square wave, and that I would have to talk to tach people to find the appropriate tach. Not to imply that we have any "tachy" people on this list, but am wondering if anyone might know enough about tachs to send me in the direction of a tach that would work with the 4 pulse square wave signal. My preference would be an analog display if that were possible. Thank You....! Ron Vandervort, RV-6Q #60011, rigging empenage, Seattle area rvanderv(at)linknet.kitsap.lib.wa.us FAX 360 692 2818 ________________________________________________________________________________
Date: May 03, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Fuel Line Plumbing
Which fitting is required to screw into the carburator fuel line inlet on an 0360-A1A. Is it a standard AN pipe to flare or is it one of the specialty fittings Vans sells for plumbing the fuel line to the mechanical fuel pump. -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
From: HinkleyC(at)fca.gov
Date: May 03, 1997
Subject: Looking for two RV's
* * * * The views expressed in this EMail are my own and do not represent the policy or position * * * * * * * * of the Farm Credit Administration. * * * * I would like to talk to the owners/builders of the following RV?s: 1. N762L (H)? I thinkthe last letter is H, could be something else. This is an RV4 that was at Sun ?N? Fun this year. It has a Van?s Airforce paint job. 2. N136MM This is an RV6 (A)? I think its an A. I saw this at OSK 96 and it has a Van?s Airforce paint job. These two RV?s look like they were built by the same person (just a guess). I really like the way the instrument panels and switches are laid out in these RV?s. They each have what appears to be the same throttle quadrant and use the same switches. I am in the process of trying to layout my instrument panel and figure out what switches and fuses to use and would like to find out where they purchased some of there parts. If you know of these RV?s and can provide me with a name and phone number I would really appreciate it. Curtis Hinkley RV8 80015 chinkley(at)ix.netcom.com hinkleyc(at)fca.gov ________________________________________________________________________________
From: JDaniel343(at)aol.com
Date: May 03, 1997
Subject: Re: Air Compressors - the real poop
Don't buy an oil-less air compressor. They are much to noisy. ________________________________________________________________________________
Date: May 03, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Looking for two RV's
> I would like to talk to the owners/builders of the following RV?s: > > 1. N762L (H)? I thinkthe last letter is H, could be something else. > This is an RV4 that was at Sun ?N? Fun > this year. It has a Van?s Airforce paint job. > > 2. N136MM This is an RV6 (A)? I think its an A. I saw this at OSK 96 > and it has a Van?s Airforce paint job. > > These two RV?s look like they were built by the same person (just a guess). > I really like the way the instrument > panels and switches are laid out in these RV?s. They each have what > appears to be the same throttle quadrant > and use the same switches. I am in the process of trying to layout my > instrument panel and figure out what switches > and fuses to use and would like to find out where they purchased some of > there parts. If you know of these RV?s > and can provide me with a name and phone number I would really appreciate > it. > > Curtis Hinkley > RV8 80015 > chinkley(at)ix.netcom.com > hinkleyc(at)fca.gov Curtis If you look at <http://www.landings.com> and then once there click on the search button that is on the blue header bar it will take you to a N number search menu, enter the N number(s) and you will find the two airplanes you are looking for, they are built by the same person. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
From: DkSJC(at)aol.com
Date: May 03, 1997
Subject: canopy to front deck fairing
I'm finally really into the 'finishing' stage and need to build a fairing on the front of the canopy from the edges of the side skins forward. I'd appreciate any feedback on how to do it. I'm planning on using a silicon type sealant to build the major contour on the front edge of the plexi and then lay up glass on top of that. If I cover the plexi and the front deck with either wax or wax paper, that should act as a release so I can remove the built-up fiberglass to do finishing shaping etc. Then I have to permanently attatch it the both the plexi and the aluminum deck. I'm thinking the cleanest way to do this would be to bond it vs. riveting but am concerned about the strength of any adhesive. I'd appreciate any info on what you did with yours or what you've seen. I've checked the archives and didn't find any help. Thanks Dan Helm DkSJC(at)ao.com ________________________________________________________________________________
Date: May 03, 1997
From: "Gregory S. Brewsaugh" <gregbrew(at)gte.net>
Subject: Migraines
I'm almost afraid to post this. I just got my RV-6A empennage kit and about $2k of tools, when it ocurred to me after reading about diet pills that I am subject to occasional migraine headaches. I have them infrequently (2-3 times a year), and they are ALWAYS controlled by my prescription medication (Midrin) Is it possible that I will be denied a pilots license because of infrequent potential need for prescription migraine medication? Any migraine suffering pilots out there? What do you do? HELP please! ________________________________________________________________________________
From: Shelby1138(at)aol.com
Date: May 03, 1997
Subject: Re: Looking for two RV's
Is there a way to do a title search to get all previous owners? Shelby in Nashville. ________________________________________________________________________________
From: Shelby1138(at)aol.com
Date: May 03, 1997
Subject: Randolph Airmotive ???
I am trying to locate this company. I need the current telephone number Thanks, Shelby in Nashville. ________________________________________________________________________________
From: RV6AIR(at)aol.com
Date: May 03, 1997
Subject: Re: Fuel Line Plumbing
I tried both fittings and found the standard AN fitting, while it wasn't catching as many threads as I would like, was still a better fit. Also the threads look like pipe to me. Bob Lovering RV6AIR Finishing up wiring ________________________________________________________________________________
From: RV6AIR(at)aol.com
Date: May 03, 1997
Subject: Re: Migraines
I recommend you contact Gary Crump at AOPA. He is the Director, Medical Certification Department. He will give you answers without getting involved with the FAA. ________________________________________________________________________________
Date: May 03, 1997
From: Louis Willig <larywil(at)Op.Net>
Subject: Results of FuelScan exploration
Just around the time that the "list" got nuked by Matt's server, I tread where no man dares to tread....on Matt's toes. I asked for praise and/or criticism of Matt's Fuelscan system. Well, let me tell you that there was nothing but praise for the unit. Most of these posts were thru the list, but a few interesting ones were sent privately.(I wish you guys with good info for all of us would keep it on the list.) The bottom line seems to be that Matt's FuelScan is equal to other's in the Marketplace, that he may still be field testing prior to releasing the product to the Marketplace, and finally, everyone who replied thought that the device was a worthwhile addition to an aircraft panel. This statement, of course, brings up the subject that we all dream of each night...What would we have on our dimensionally challenged RV-4 panel? ( Our spouses/lovers think we are dreaming of them. Yeah, right?). In all the zillions of magazine articles written, I have never seen one that openly discussed or argued about what the priority should be for panel instruments. I guess we all have different needs and priorities.=20 My dream RV-4 will have several more instruments than my Cessna-150. And this, in less space. Some recent electronic marvels such as IIMorrow's SL40, King's KT76-C and nearly Everybody's GPS's make for an incredibly safe, functional, and affordable A/C panel.=20 Several companies make great, basic engine instruments, such as single cyl. EGT/CHT, Oil Temp., Oil pres., M/P, and Vacuum gauges. Such gauges are a must in one form or another. After these I would like to have an absolute handle on fuel usage and status. This was not as critical in a high-wing as in an RV-. Now, I would like to know where my fuel is and how much I'm using and how best to lean out. Thus, I will probably be purchasing and installing Matt's FuelScan soon. Thanks for your help. Damn, this list is great. Louis Willig, larywil(at)op.net ________________________________________________________________________________
Date: May 03, 1997
From: "James K. Hurd" <hurd(at)riolink.com>
Subject: Aileron Bellcrank Suppport Angles
The two .125 angles sit on a .063 angle at the aft end of this assembly. Plans call for rivets and inch or so forward of where the angles are riveted together. Problem is there is about .063 space between rib web and .125 angle. Can't find mention of a spacer. Nothing in archives. Pictures in manual are no help. What's the fix here? Thanks in advance. Jim Hurd New Mexico hurd(at)riolink.com 2 spars in the jig ________________________________________________________________________________
Subject: Re: Fresh air systems
From: ebundy(at)juno.com (Ed Bundy)
Date: May 03, 1997
>I'm glad to see this talk about fresh air breathing systems >(long-winded as it may seem to some :-). I primed most of my plane without one -- > I sure hope I don't get some horrible cancer some day as a result. Right you are Randall. I too, used a high quality canister respirator for priming, and I wish I had used something a little better. I visited a friend that is painting his -4 yesterday, and his brother is a long time auto painter. While we were talking, the brother started spraying a finish coat of Imron onto a dozen small to medium size parts on a table with NO breathing aparatus whatsoever. I immediately left the hangar, and asked my friend if his brother painted the whole airplane that way. "Naw, he used a face mask for most of it". He is using basically a glorified dust mask for this task. I asked him if he realized how nasty this stuff is, and his response was that he painted vehicles for a living and knew what he was doing. Yikes. I spent over 10 years as a pinstriper, and was always amazed at the way body painters treated the highly toxic materials that they use. A lot of them don't bother with any type of mask, and I've never seen any of them use a closed pressure system. The paint that is utilized for pinstriping used to have a LOT of lead in it, and another 'striper I knew used to pallete his brushes using his fingers. Please people, use adequate protection. Most polyurethanes used in the auto biz are very hazardous, but they are mild compared to Imron and other similar aircraft type paints. Ed Bundy RV6A N427EM first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: May 03, 1997
Subject: Re: RV-List:Fittings
OK: On the RV-4 fitting 405 is attached to the leading edge of the fuel tank. Fitting 463 is the fuselage fitting that attaches it to the fuselage. The plans show 405 to be 2 1/2 inches long and 463 to be 2 inches long.....which doesn't leave much overlap (an inch or so) for edge distance for the bolt that holds the two together. Is it like the rear spar fitting that has 5/8" minimum or does it have to be the whole inch (hope not) like it sorta almost hardly shows in the plans. Hmmmmmmmm....always something. Thanks....... Michael ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: May 03, 1997
Subject: Re: Flaps
FLAPS: For those of you making your flaps (prepunched excepted), you might consider leaving your outboard rib and hinge off until the wings are on so you can fit them, as there isn't a whole lot of clearance between the fuselage and the inboard aspect of the flaps if constructed according to the plans. Just a thought............ Michael ________________________________________________________________________________
Date: May 03, 1997
From: Steve Colwell <colwell(at)innercite.com>
Subject: Re: Pitot tube location question
Patrick Kelley wrote: >=20 > =3D=3D> RV-List message posted by: Patrick Kelley >=20 > Curtis R. Hinkley wrote: > > > > I will be using a AN 5814-12 Pitot Static tube and my question > > concerns the placement of the tube. > > > > I would like to locate the Pitot static tube on the middle access pla= te > > on the left wing. This would place the tube 57=94 from the center li= ne > > which is 21=94 farther out than the tip of the prop. Since the AN 58= 14 > > tube is 10=94 long this would allow the placement of the opening to = be > > 11=94 to 13=94 behind the leading edge of the wing and 6.5=94 below i= t. > > > > If you think the above location is not OK, can you tell me what guide > > lines I should use to figure out where to place it. >=20 > I am far from expert on pitot systems, but the only critical measuremen= t > I saw in the documentation that came with my tube was distance from the > surface (I forget the measurement, which is at home but should be with > your tube as well). I would expect that you would want the tube > parallel to the relative wind at cruise (or maybe landing would be more > critical?), and I think that the specified distance from the mounting > surface would prevent airflow effects from the wing from disturbing the > readings to a great degree. >=20 > However, I decided to move my mount from the access plate area because > it would interfere with my ability to reach in and work with the > bellcrank assembly. I have heard some folks moved it inboard one bay; = I > went outboard one. Hope this helps. >=20 > PatK - RV-6A - in downtime due to painter's vacation :( I just moved my heated pitot to the bellcrank access plate from the bay outboard of the access plate to avoid tiedown rope interference. RV tiedown rings are ALWAYS inboard of the tiedown anchors at airports. One flight since the mod---stall at 60 w/flaps, 65 no flaps mph IAS.=20 Steve Colwell Steve Colwell ________________________________________________________________________________
Date: May 03, 1997
From: "Gregory W. Ratcliff" <nz8r+@osu.edu>
Subject: Re: Aileron Bellcrank Suppport Angles
> >The two .125 angles sit on a .063 angle at the aft end of this assembly. >Plans call for rivets and inch or so forward of where the angles are >riveted together. Problem is there is about .063 space between rib web >and .125 angle. Can't find mention of a spacer. Nothing in archives. >Pictures in manual are no help. What's the fix here? > It's not a big deal just pull them down, there is very little stress placed on the rib at that point, especially since you have to cut that big slice in the lightening hole! Actually it seems that those rivets are just to keep things from shaking around and causing abrasion (IMHO). greg Gregory W. Ratcliff nz8r+@osu.edu ICBM 39-59.694, 83-01.932 In the Air N1697X On the Air NZ8R ________________________________________________________________________________
Date: May 03, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Re: canopy to front deck fairing
Dan, I'm halfway through my front canopy to deck fairing right now. Did it just the way George did in his video. I'll admit however that being able to remove it and do the finish work seems like the easiest way and maybe would result in a better finished product but I was concerned about the bond to the plexi and aluminum. I especially did not way to drill and rivet the plexi. On the other hand, there are already a bunch of rivets in the canopy and I think your idea of bonding the finished product to the deck and plexi may be the way to go. sanding the inside curves is not the easiest task -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
Subject: Re: Aileron Bellcrank Suppport Angles
From: durbanski(at)juno.com (Daniel R Urbanski)
Date: May 03, 1997
Hi James, I just encountered the same delima. If you look at the assembly picture of the bell crank in the manual you will see that the two .125 angles have been relieved .063 deep and back just enough, so that the angles will make contact with the rib. If you do this make sure you leave a generous radius where you remove the material. Regard's Daniel RV6a left wing writes: > >The two .125 angles sit on a .063 angle at the aft end of this >assembly. >Plans call for rivets and inch or so forward of where the angles are >riveted together. Problem is there is about .063 space between rib >web >and .125 angle. Can't find mention of a spacer. Nothing in archives. > >Pictures in manual are no help. What's the fix here? > >Thanks in advance. > >Jim Hurd New Mexico hurd(at)riolink.com 2 spars in the jig > > ________________________________________________________________________________
Date: May 03, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Pitot tube location question
Steve Colwell wrote: > > I just moved my heated pitot to the bellcrank access plate from the bay > outboard of the access plate to avoid tiedown rope interference. RV > tiedown rings are ALWAYS inboard of the tiedown anchors at airports. One > flight since the mod---stall at 60 w/flaps, 65 no flaps mph IAS. > Steve Colwell Steve that seems a little high, what kind of numbers did you get before? My -6 indicates about 52 and 55 and that seems to be about the norm with the other -6's I fly with. If I carry some power and drag it in I can land at 60-65 -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: May 03, 1997
From: John Ammeter <ammeterj(at)seanet.com>
Subject: Re: Flaps
> >FLAPS: For those of you making your flaps (prepunched excepted), you might >consider leaving your outboard rib and hinge off until the wings are on so >you can fit them, as there isn't a whole lot of clearance between the >fuselage and the inboard aspect of the flaps if constructed according to the >plans. > >Just a thought............ > >Michael > > And a very good thought at that. I'm making a new flap for my RV-6 and this idea will make it MUCH more likely that it will fit easily. It's kind of like a 'joke' that I saw several years ago. Van is looking at an RV that obviously will never fly and is saying, 'What, you followed the plans??!!'. We need to realize that our aircraft must be built piece by piece and the pieces have to fit each other. When I was building my RV I built the roll-over bar exactly according to the plans; did a beautiful job, looked perfect and it was perfect except for one small detail. It didn't fit the fuselage. I had not fastened down the longerons tight enuf and the fuselage was about 3/16" too wide. The extra width wasn't any problem except the roll-over bar was too narrow now. The moral of this story is that you should use the plans as a guide but always remember that the parts HAVE to fit each other. Maybe there are builders that can and do build everything perfectly and everything fits the first time. I'm not one of those and I don't think most of us are, either. Our forte is the ability to 'make it fit'. I think that is a good description of what it takes to make a homebuilder; we just gotta make it fit. Thanks, Michael, for a good tip. John Ammeter ammeterj(at)seanet.com 3233 NE 95th St Seattle WA, 98115 USA 206-525-5445 RV-6 N16JA First flight August 1990 ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: Re: Avionics Panel Manufacturers
Date: May 04, 1997
A >Why not make the instrument panel removable? Attach it with screws >per Frank Justice, but cut it vertically flush with the inside edge >of the right canopy deck to allow it to be pulled straight out past >the roll bar. It's neat, clean and the area you lose at the extreme >right is miniscule. > > >Peter Bennett >Sydney Australia >RV6 building sliding canopy > FWIW, on my panel (tilt-up) I removed the "ears" (lower corners) below the canopy deck since I stuffed the fresh air vents there. I discovered this allows the panel to be lifted straight out, rather than slid back and up, much easier on the paint too. kevin 6A -almost moving time! ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: Re: Avionics Panel Manufacturers
Date: May 04, 1997
>In my experience with spam cans I have seen shock mounted panels >shiver and shake just as you describe, primarily at idle. I think >you have a good point here. > when flying Wally's WACO the front panel would shake so much that one day it readjusted the altimeter. I started pulling the stick to stop aileron rolls not believing the PIC would continue them at 900' agl. Of course communication is near impossible other than sign language. kevin ________________________________________________________________________________
From: RMille6453(at)aol.com
Date: May 04, 1997
Subject: Re: Flaps
Very Nice thought Michael! I am starting my flaps tomorrow. . . great timing! ITS APPRECIATED! Thanks Rob Miller ________________________________________________________________________________
Date: May 03, 1997
From: Steve Colwell <colwell(at)innercite.com>
Subject: Re: Pitot tube location question
Jerry Springer wrote: > > > Steve Colwell wrote: > > > > > I just moved my heated pitot to the bellcrank access plate from the bay > > outboard of the access plate to avoid tiedown rope interference. RV > > tiedown rings are ALWAYS inboard of the tiedown anchors at airports. One > > flight since the mod---stall at 60 w/flaps, 65 no flaps mph IAS. > > Steve Colwell > > Steve that seems a little high, what kind of numbers did you get > before? My -6 indicates about 52 and 55 and that seems to be > about the norm with the other -6's I fly with. If I carry some > power and drag it in I can land at 60-65 > > -- > Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR > jsflyrv(at)ix.netcom.com I think its high too. I did not slow-fly a triangle to verify the airspeed error with my GPS since my alternator failed shortly after takeoff and I cut the flight short. B&C alternator should be here mon. or tue. (cheap parts are the most expensive you can get---you get to buy them twice). Steve Colwell ________________________________________________________________________________
From: BrooksRV6(at)webtv.net (Chris Brooks)
Date: May 04, 1997
Subject: Aileron Bellcrank Suppport Angles
--WebTV-Mail-1591169984-4046 Jim, It's not in the plans but if you look closely in at the pictures in the manual, you can see the .125 angles are rabbited where they overlap the .063 angles. Chris Brooks BrooksRV6(at)webtv.net Fuselage in jig --WebTV-Mail-1591169984-4046 Date: Sat, 03 May 1997 17:10:08 -0600 From: "James K. Hurd" <riolink.com!hurd(at)matronics.com> Subject: RV-List: Aileron Bellcrank Suppport Angles The two .125 angles sit on a .063 angle at the aft end of this assembly. Plans call for rivets and inch or so forward of where the angles are riveted together. Problem is there is about .063 space between rib web and .125 angle. Can't find mention of a spacer. Nothing in archives. Pictures in manual are no help. What's the fix here? Thanks in advance. Jim Hurd New Mexico hurd(at)riolink.com 2 spars in the jig --WebTV-Mail-1591169984-4046-- ________________________________________________________________________________
Date: May 04, 1997
From: chinkley(at)ix.netcom.com (Curtis R. Hinkley)
Subject: Re: Looking for two RV's
Jerry, Thank you for the heads up on the Landings page. I had been to the AV-Web page and found the name of the owner of the "6" but they did not have the "4" listed. Curtis Hinkley RV-8 hinkleyc(at)fca.gov chinkley(at)ix.netcom.com You wrote: >Curtis >If you look at <http://www.landings.com> and then once there click on >the search button that is on the blue header bar it will take you to >a N number search menu, enter the N number(s) and you will find the two airplanes you are looking for, they are built by the same person. > >Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR >jsflyrv(at)ix.netcom.com > > ________________________________________________________________________________
Subject: Minimal Panel
Date: May 04, 1997
From: Paul Lein <37xjglj(at)cmuvm.csv.cmich.edu>
Now that I've decided on the I0360 engine with constant speed prop for my 6A, I've naturally started to think of ways to minimize weight to make up for the extra 30 or so pounds the bigger engine and extended prop wil weigh. Since I am interested in a VFR night/day airplane, I wonder what would be the lightest, sufficient panel. I'm sure by the time I'm finished (hopefuly one to two years), a good GPS will come as a prize in Cheerios boxes or free in the mail with America Online software. I believe FAA minimum would be airspeed, altimeter, tach, oil temperature and a fuel gauge for each tank. Considering my wish to have the lightest possible equipment, what do you fellow builders recommend / use / wish you had? B.T.W. I still have a great deal on cowling and wheel pants. Paul Lein 6A, fuselage insisting on expensive components soon ________________________________________________________________________________
Date: May 04, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Minimal Instruments
Personally having flown thousands of approachs with all the lastest equipment of the time as a professional I have elected to keep my panel simple. I have elected to put in RMI's encoder that has altitude, airspeed and vertical speed on it. There will be a mounted handheld GPS that will serve as nav aid and the ground speed can back up the encoder air speed listed above. I will install turn/bank (or artificial horizon, still thinking on that) a vertical card compass (its back up is GPS) a Radio Shack clock/timer ($15.99) and most important, the Nav-Aid autopilot. The engine instruments are going to be handled by the RMI monitor. One comm radio, one transponder, a hand held transciever (back up comm/nav for serious cross countries). I think that is it. In otherwords I really just want to fly a fun sports plane. The full panel reminds me of (scary) work. It probably is all right for some guys in a RV (with a mile or more vis to stay FAA legal). I have known some fine pilots lose it on that one bad day. Remember "KISS". I'm putting just enough to maybe get me out of that one stupid position I might get my self into. The more I have the more might be tempted to "let try it". Different strokes.......for......different folks. Denny H. RV-6 Fuselage ________________________________________________________________________________
Date: May 04, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Unison LASAR
> > >Van's: Could you send me a copy of Unison Service Letter #196. (Unison > said I should get it from you.) > >I talked to a fellow at Unison about the kind of RPM signal they provide >their black box, and if it could be used to display on a tach. He said it >is a 4 pulse square wave, and that I would have to talk to tach people to >find the appropriate tach. > > >Not to imply that we have any "tachy" people on this list, but am >wondering if anyone might know enough about tachs to send me in the >direction of a tach that would work with the 4 pulse square wave signal. >My preference would be an analog display if that were possible. > >Thank You....! > >Ron Vandervort, RV-6Q #60011, rigging empenage, Seattle area >rvanderv(at)linknet.kitsap.lib.wa.us >FAX 360 692 2818 Ron, Elevtronics International (digital) has a version that will work. Why not give UMA (in NY/NJ area) a call. They developed a nice analog tach that was driven by the p-leads, but it did not work too well because it was too sensitive to the signal the p-leads provided. If you can convince him to design one for this system, it would be great, and you could be his test bed. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: May 04, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: Fuel Line Plumbing
> >Which fitting is required to screw into the carburator fuel line inlet >on an 0360-A1A. Is it a standard AN pipe to flare or is it one of the >specialty fittings Vans sells for plumbing the fuel line to the >mechanical fuel pump. >-- >Chet Razer >crazer(at)egyptian.net > The standard AN pipe fitting for a -6 fitting which is a 1/4" pipe thread, preferably steel. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: May 04, 1997
From: Kevin & Theresa Horton <khorton(at)cyberus.ca>
Subject: RV builders in Vero Beach, FL area?
I am going to be doing some flight testing in the Vero Beach, FL area for a week or so starting May 7. If there are any RV builders who could use an extra hand building or taste testing malt beverages please let me know. I plan to start an RV-8 as soon as I get my house sold and move to the other side of town. Take care, Kevin Horton future RV-8 builder (lurking and gathering info, tools, etc) khorton(at)cyberus.ca Engineering Test Pilot Transport Canada Ottawa, Canada ________________________________________________________________________________
Date: May 04, 1997
From: Mike Weller <clue(at)sig.use.it>
Subject: Re: Minimal Panel
> >Now that I've decided on the I0360 engine ... snip, > Considering my wish to have the lightest >possible equipment, what do you fellow builders recommend / use / wish >you had? > >B.T.W. I still have a great deal on ... wheel pants. >Paul Lein Don't need the wheel pants, eh? Well, my wish would be for the landing gear position lights. You know, up and down. I think they're required. Seriously, I hope that you will keep us informed about the IO-360 work. I'm still a long ways from making that decision, but your opinions are greatly appreciated. As for the retractable gear, I bet someone (a better man than me) will do that, too. Mike Weller RV-8 (under construction) midibu(at)hsv.mindspring.com (preferred) or mike.weller(at)msfc.nasa.gov ________________________________________________________________________________
Date: May 04, 1997
From: "r.acker" <r.acker(at)ix.netcom.com>
Subject: Re: Aileron Bellcrank Suppport Angles
> >The two .125 angles sit on a .063 angle at the aft end of this assembly. >Plans call for rivets and inch or so forward of where the angles are >riveted together. Problem is there is about .063 space between rib web >and .125 angle. Can't find mention of a spacer. Nothing in archives. >Pictures in manual are no help. What's the fix here? Jim, On my QB they simply placed the rivets as called for with no spacer, the rib and angle simply bend to meet each other. On a fellow builders wing, the .125 angle has been relieved to accept the .063 angle. One's simpler to build, the other looks better. I suspect they're both airworthy. Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: May 04, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Fresh Air System - a vacuum cleaner, hat & bag?
As far as hose, I am using 3/4" air hose I purchased from a > sandblasting supply company. I believe it was manufactured by Clemco or > Bullard and used to supply fresh air to their blasting hoods. The > legnth I bought was either forty or fifty feet and has worked out well. > In fact, I had to install a baffle on my heating / a/c blower to reduce > the amount of air at the mask. > > Robert Miller Thanks, I didn't think that 3/4" would move enough volume, that may solve the problem Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: May 04, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Looking for two RV's
If you know of these RV?s > and can provide me with a name and phone number I would really appreciate > it. Have you tried an FAA database search engine? Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Date: May 04, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Re: Auto spark plugs & leads
/Any listners out there have experience with "Auto Sparkplugs and /Leads"? There was a mention sometime back of the use of these but /no comments I have check in the archives, but didn't find anything. /I believe the last comment was by Robert Nuckolls,III. Igntion systems by Jeff Rose, Klaus Xavier and others use coils which are automotive adaptations. Using anything but stock automotive spark plug wiring and plugs would be a lot of hassle. The technologies for automotive wires and plugs are quite suited to aircraft applications . . . as demonstrated by what must now be hundreds of electronic ignition systems in the air today. /Also the "Trim Switch" discussion about dual switches. The planes /I flew for most of my career had this dual switch arrangement. /It was a preflight check of the control system. I have been looking /for this type of switch for my electric elevator trim. They were two /switches in one, about as wide as your thumb located on the wheel. /Push both switches up-trim nose down/ pull down nose up. Release /either sw., trimming should stop. I have check local electronic /stores and cataloges like Mouser and no luck? Any of you electronic /guys know where to look for this type of switch? These tend to be custom devices and built by people like OTTO and MicroSwitch. They generally require a rather massive control horn grip . . . no problem on a Lear or King-Air. I'm looking into ways to fabricate this kind of action using miniature switches available off-the-shelf. They would have to go into a stick grip with a molding designed to accomodate the switch. Will keep you informed. /The switch is probably are one of those "not cost effective" /items. I'm beginning to think I should have stuck to all manual /trim. I did revert back to manual Flaps. You can implement a VERY failure tolerant system using the stock "coolie hat" type switches combined with either a "TRIM ARM" pushbutton on the stick or a "MASTER TRIM DISCONNECT". Either system may be built up from currently available components. Regards, Bob . . . AeroElectric Connection //// (o o) ==========oOOo=(_)=oOOo========== | | | Go ahead, make my day . . . | | Show me where I'm wrong. | ================================= 72770.552(at)compuserve.com http://www.aeroelectric.com ________________________________________________________________________________
Date: May 04, 1997
From: "Robert L. Nuckolls, III" <72770.552(at)CompuServe.COM>
Subject: Grounding
/I've seen a couple of RV's locally that have had the fuselage /longerons beside the instrument panel so peppered with holes /for grounds there's not much left to carry structural loads. If you want to ground to airplane structure like this, rivet an aluminum strip to the longeron with about on rivet per inch centered on the longeron. Then drill holes in the plate for grounding screws. Use lock nuts on these joints to keep things snug . . . Better yet, check into ground blocks by B&C that bolt to opposite sides of firewall using fat brass bolt. The ground block inside provides 48 places to nail down grounds for instrument panel mounted goodies. When istalled as recommended, it's as quiet a ground system as you can get and does not compromise structure in any way. Regards, Bob . . . AeroElectric Connection //// (o o) ==========oOOo=(_)=oOOo========== | | | Go ahead, make my day . . . | | Show me where I'm wrong. | ================================= 72770.552(at)compuserve.com http://www.aeroelectric.com ________________________________________________________________________________
Date: May 04, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Re: Minimal Panel
Paul Lein wrote: > > > Now that I've decided on the I0360 engine with constant speed prop for my > 6A, I've naturally started to think of ways to minimize weight to make up > for the extra 30 or so pounds the bigger engine and extended prop wil > weigh. Since I am interested in a VFR night/day airplane, I wonder what > would be the lightest, sufficient panel. I'm sure by the time I'm Use RMI's Micro-monitor and Micro-Encoder, and a couple of gas guages along with a turn coordinator from Vans and a compass. -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
Date: May 04, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Tailwheel lubrication/electronic ignition
RVers, Below is an old message that didn't arrive due to Matt's servers problems. I do have the new tailwheel on the airplane and have flown the RV-6 several times since installation. The installation works fine. I haven't noticed much of a difference. I do notice that the tailspring seems to be softer--less jarring and noisy when taxiing over pavement breaks. Even though Van's full swivel tailwheel sets the tail lower than the Aviation Products tailwheel, I can't tell the difference when either taxiing or on take off or landing. I have a couple of hours on the Jeff Rose E.I. installation. The engine does seem to start easier. Hopefully, I'll get some fuel burn statistics over the next few weeks. Later this summer, I'll get a pretty good idea if the timing advance helps out in high density altitude situations (lower manifold pressure). Bob Skinner RV-6 BSkinner(at)navix.net ************* Fellow RVers, I'm in the process of fitting a new tail spring with Van's full swivel tailwheel to replace my Aviation Products tailwheel installation. The paint is curing and I should have it on the RV-6 in a couple of days. I have a question about grease distribution on the shaft of the tail wheel fork. I'm sure the non-full swivel tailwheel is similar. Have any of you "old timers" checked this shaft for wear? Is the grease evenly distributed? On the full swivel, the grease zerk is at the top of the shaft. It seems that the grease would have trouble migrating to the bottom of the shaft. Would it make sense to put a "path" for the grease to follow, either down on the shaft or down the brass bushing? I was thinking about "grooving" a path with a small burr on a Dremel tool from the grease zerk, down. Tommorrow, I think I'll dis-assemble the Aviation Product tail wheel and give the list a report on how it's holding up. I want this tailwheel weldment to last as long as possible. I'm about out of the extra "touch up paint" that I saved when I painted my plane. I don't want to have to worry about replacing worn parts for a long, long time and I don't want to eventually have to buy a quart of paint just to paint a new fork. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: May 05, 1997
From: Leo Davies <leo(at)icn.su.OZ.AU>
Subject: Re: Horns
Les, Spacers are acceptable, you usually need a couple of washers in here. Leo Davies > >Hi, > >I need advice about the elevator horns. With the prepunched kit you do not >have the option to move or reposition any thing. Now my problem is if I >rivet the horns to the elevators the other end (of the horns) does not make >a tight fit around the bearing in the centre of the VS rear spar. Could >some body tell me if it acceptable to place spacers between bearings and >horns????? If not any suggestions what I might do would be greatly >appreciated. > >Les Rowles. > > > ________________________________________________________________________________
Date: May 04, 1997
From: Robert Fritz <Qmax1(at)compuserve.com>
Subject: 3rd class med for Recreational cert?
It appears that I have a choice of ceasing my medication OR getting a 3rd class cert. This, in spite of the fact that the AME and the prescribing doctor (an advisor to AOPA and a pilot) both wrote to the F@#$%@#%@AA stating that the "pathology does not warrent rejection". So........... I've heard tell that maybe the recreational pilot cert. is a self-certify. Any truth to that? The FAR's say no but I'm told that the issue was just recently adjudicated. And if it is in my favor, what restrictions exist for flying in Class D airspace (my nearest airport)? If it is not in my favor, can anyone tell me if I can learn to fly a motorglider from my Class D airspace? The local FBO has one for rent but was unable to tell me just how I would be able to solo it or do a cross-country. I am NOT going to give up on this. If I have to, I'll build my RV-6 and simply go flying with someone who has a ticket. Steamed up Bob Fritz ________________________________________________________________________________
From: craig Nelson <cgn(at)pond.net>
Subject: RE: vari-prime source
Date: May 04, 1997
I do not know of a source for vari-primer, could someone help me out here. I have looked in all my catalogs and come up with nothing. I don't even know who manufactures the product. Thanks cgn(at)pond.net Craig G. Nelson Eugene, OR building RV-6 empenage wings on order ________________________________________________________________________________
Date: May 04, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: RE: vari-prime source
>I do not know of a source for vari-primer, could someone help me out >here. I have looked in all my catalogs and come up with nothing. I >don't even know who manufactures the product. >Craig G. Nelson Craig, Variprime is a DuPont product. ---- Bob Skinner RV6 BSkinner(at)navix.net ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: May 04, 1997
Subject: Re: Flaps
<< FLAPS: For those of you making your flaps (prepunched excepted), you might consider leaving your outboard rib and hinge off until the wings are on so you can fit them, as there isn't a whole lot of clearance between the fuselage and the inboard aspect of the flaps if constructed according to the plans. >> You could also inset the outboard rib 1/8" or so. This wouldn't affect the structure of the thing, but it would allow some trimming if you have a fit problem. Mark ________________________________________________________________________________
From: "Darrell L. Anderson" <d.l.anderson(at)worldnet.att.net>
Subject: Re: RE: vari-prime source
Date: May 04, 1997
> > > I do not know of a source for vari-primer, could someone help me out > here. I have looked in all my catalogs and come up with nothing. I > don't even know who manufactures the product. Check with your friendly neighborhood auto parts store that carries Dupont auto finish supplies. D. Anderson RV-4, wings (still) Montana ________________________________________________________________________________
Date: May 04, 1997
From: "Patrick E. Kelley" <patk(at)mail.ic.net>
Subject: Re: Aileron Bellcrank Suppport Angles
James K. Hurd wrote: > > The two .125 angles sit on a .063 angle at the aft end of this assembly. > Plans call for rivets and inch or so forward of where the angles are > riveted together. Problem is there is about .063 space between rib web > and .125 angle. Can't find mention of a spacer. Nothing in archives. > Pictures in manual are no help. What's the fix here? > Noticed that, did you? :) Well, the angles are there to stiffen up the rib around the cutout for the bellcrank, as well as provide a bearing surface for the bellcrank pivot. You can just drill, prime and rivet with no problems, or you could cut the angles to fit each other. Probably the rib could be joggled for a better fit with the least amount of effort. After I fitted the angles to the rib, I saw that the entire structure was stiff and well positioned without bothering to 'clean up' the joint. PatK - RV-6A - Flew R/C gliders this weekend instead of bending metal... ________________________________________________________________________________
Date: May 05, 1997
From: L & M Rowles <lmrowles(at)netspace.net.au>
Subject: Horns
Thank you to all who responded to my question about horns. I guess I will no doubt ask more dumb questions as I go along. Could anoy Vans with them but: Hey whats the list for?? I have been lucky enough to be spending some time in other peoples RVs and can't stand the thought of how long this project is going to take, before I can just fly my own. Does anybody else just go to the workshop for a couple of hours after dinner and then at 1 or 2 or 3 o'clock have to face she who must be obeyed? Thanks again Les Rowles. Les Rowles Po Box 1895 Traralgon Australia 3844 ________________________________________________________________________________
Date: May 04, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: dual airspeed
Is it possible to parallel two airspeed indicators on one pitot tube without sacrificing accuracy? (just thinking of one for the backseat) ________________________________________________________________________________
Date: May 05, 1997
From: Barry WARD <ward(at)axime.com>
Subject: Dallas RV Builder Group
I will be coming for some time to work in the North Dallas TX area. Is there a local RV builders group or EAA chapter? If so could someone give me contact names and telephone numbers. Please reply off line to ward(at)axime.com Many thanks. Barry Ward. ________________________________________________________________________________
Date: May 05, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: dual airspeed
Michael; I'm no expert on this, but I see absolutely no reason as to why you couldn't put two indicators on the one pitot tube. I think of it the same as a hydraulic system. And on the experience side, the T-33 had only one pitot tube and it had two indicators, samo on the F-4. >Is it possible to parallel two airspeed indicators on one pitot tube >without sacrificing accuracy? (just thinking of one for the backseat) > John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Subject: Re: dual airspeed
From: wstucklen1(at)juno.com (Frederic W Stucklen)
Date: May 05, 1997
Michael, Yes. Airspeed indicators are differential PRESSURE sensing devices. They do not require an airflow, so multiple units have no effect on accuracy. Fred Stucklen RV-6A N925RV wstucklen1(at)juno.com (Michael C. Lott) writes: > >Is it possible to parallel two airspeed indicators on one pitot tube >without sacrificing accuracy? (just thinking of one for the backseat) > ________________________________________________________________________________
From: "Darrell L. Anderson" <d.l.anderson(at)worldnet.att.net>
Subject: dual airspeed
Date: May 05, 1997
Is it possible to parallel two airspeed indicators on one pitot tube without sacrificing accuracy? (just thinking of one for the backseat) It should work OK. There is no velocity of air in a pitot line, only pressure. Pressure is the same throughout the system, unless there's a leak. ________________________________________________________________________________
Date: May 05, 1997
From: Charlie Kuss <charliekuss(at)sprintmail.com>
Subject: Bonding structure to skins
Hi, I don't know if this has been mentioned on list before (probably). I thought I'd mention it, as some may want to use the idea. Before riveting ribs, bulkheads, etcetra to the skins, apply some proseal (I can hear the groans from here) on the joint surface. Tape off the area around the joint to prevent getting Pro-Seal on areas it isn't wanted on. Rivet together as usual. This will create a joint that will stay together even if half the rivets fall out. It also will reduce the tendancy of large surfaces to oilcan and insure a watertight joint. I learned about this trick from Jody Edwards of Ft. Lauderdale, Florida. Jody is building a beautiful RV-4. He is an A&P working for Rayethon at FT. Lauderdale International Airport. He used to work on Lear Jets. He said that this is how everything is built on Lear Jets. Pro Seal is a great adhesive, with great strength. I've been helping him install control systems in his fuselage recently. He does VERY nice work. Jody is a tech councelor for EAA Chapter 133 and runs the sheetmetal workshop at Sun "n Fun. Jody doesn't own a computer, a situation I will remedy soon by loaning him one for the summer. That ought to get him on the list first hand. Charlie Kuss ________________________________________________________________________________
Date: May 06, 1997
From: David Peck <dpeck(at)ozemail.com.au>
Subject: Re: edge distance
Dave I have seen the same problem on three aircraft. One had a doubler made that fitted inside the rib to pick up on the the end flange, and the side flanges (two rivets spaces long by the width of the flange) and the joggles were cut off the end of the side flanges so the doubler sat flush with the skin all round. = alot of work but very professional. Another had a 'L' shape doubler the width of the rib with about 1 inch legs on the top of the rib/spar join, with 3 rivets into each. = easy but doesn't really transfer loads the same. Vans was contacted for the other which was done as below. Date: 04 Dec 96 12:37:00 EST From: Vangrunsven <76455.1602(at)CompuServe.COM> Subject: Re: VS-407 edge distance " what I think you are saying, is that the ribs attachment to the forward spar VS-402 may not have good edge distance... if this is so, then the factory recommendation is to just replace the flange on the rib with a wider or longer one.... .032 al in a 'L' shape 1x1 riveted in place of the original flange on the rib is more than adequate... Tom @ Van's > >Help! > I just finished drilling my VS skin to the skeleton and upon >disassembly discovered I have no >edge distance on the last rivet hole (the holes are half on half off the >end of the flange) on the VS 407 flanges (I think that is the number) where >they intersect with the 402 front spar. I am considering removing a >portion (1/4") of the 407 flange in this area and riveting through just the >skin and spar on these two rivets. What do you engineers think? This seems >reasonable to me as this is a stressed skin system(ie: the strenght is not >in the skeleton alone.). I will call Vans Monday AM but wanted some input >in the meantime. > These prepunched skins can be a real pain at times like this as I have not >been able to >get my spars and ribs to match up with the prepunched holes on either the >HS or VS when layed out according to the plan dimensions. >(I would look in the archives but can't seem to get to them with this >system) > >Dave Bergh >Mtn Home ID >RV 6 emp. > > regards David Peck dpeck(at)ozemail.com.au Perth, Western Australia ________________________________________________________________________________
From: "Jerry Prado (Excell Data)" <v-jerryp(at)microsoft.com>
Subject: Wanted: Frey Jigs
Date: May 05, 1997
I would like to purchase the wing and/or fuse jigs formerly offered by Frey Engineering. Please contact Jerry Prado v-jerryp(at)microsoft.com 206-566-6147 888-204-5330 ________________________________________________________________________________
Date: May 05, 1997
From: Edward Cole <emcole(at)concentric.net>
Subject: Re: RE: vari-prime source
craig Nelson wrote: > > > I do not know of a source for vari-primer, could someone help me out > here. I have looked in all my catalogs and come up with nothing. I > don't even know who manufactures the product. > Thanks > cgn(at)pond.net > Craig G. Nelson > Eugene, OR > building RV-6 empenage > wings on order Craig, Try your local automotive paint supplier. Ed Cole RV6A ________________________________________________________________________________
Date: May 05, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Blade pitot connection
Got a electronically chaleged question. The pitot blade (Piper Type) has two wires, there is "P" stamp next to one and a "S" stamped to the other. My guess was P stood for wire to pressure and S stood for the wire static for heating. Does that make sense to the electrons? Denny H. RV-6 Fuselage ________________________________________________________________________________
From: pmbs(at)probe.att.com
Date: May 05, 1997
Subject: ISBN Needed..
Anyone have the ISBN for the "Skyranch Engine Manual" ?? thanks Paul Bilodeau pmbs(at)probe.mt.att.com 908-957-6611 RV-6A Horizontal Stabilizer ________________________________________________________________________________
Date: May 05, 1997
From: "Larry D. Hoatson" <lhoatson(at)e2.empirenet.com>
Subject: Re: Horns
Does anybody else just go to the workshop for a couple of hours after dinner and then at 1 or 2 or 3 o'clock have to face she who must be obeyed? "She" will soon figure out the craftsman's timekeeping system: "A Minute" is a time period equal to NO LESS than 1 hour as measured on a timepiece. "An Hour" is an undefinable (but necessarily long) time period. See, there's nothing to it - it's just that she doesn't understand... yet :) Larry -- Larry D. Hoatson Yucaipa, CA Redlands (L12) Airport lhoatson(at)empirenet.com KC6WYF via packet at: KC6WYF(at)W6JBT.SOCAL.CA.USA.NOAM Restoring 1950 Cessna 170A N9948A... Looking forward to RV-6 ________________________________________________________________________________
Subject: RV6 Wing Skin for sale
Date: May 05, 1997
From: "Sam Ray" <str(at)almaden.ibm.com>
For Sale: Complete set of RV6 wing skins (NOT pre-punched). San Jose, CA area. str(at)almaden.ibm.com ________________________________________________________________________________
From: Mitch Faatz <mfaatz(at)sagenttech.com>
Subject: Helpful hint # 316
Date: May 05, 1997
Here's a small trick I got from my tech counselor when he visited my project this weekend: I had bent the last 3/4" bend in my fuel sender float arm to wrong direction and knew bending it 180 degrees would break it. He said I could *twist* that last leg around 180 degrees so it pointed in the right direction, and the load/stress would be taken up by the length of the supporting arm. Worked great. I'm sure this is common sense to many, but I didn't know it and saved me buying a new float arm! Mitch Faatz N727MF (reserved) RV-6AQME San Jose, CA Finishing fuel tanks, hanging flaps ________________________________________________________________________________
From: Tim Beauchamp <tbeauchamp(at)sagenttech.com>
Subject: Migraines
Date: May 05, 1997
I'm almost afraid to post this. I just got my RV-6A empennage kit and about $2k of tools, when it ocurred to me after reading about diet pills that I am subject to occasional migraine headaches. I have them infrequently (2-3 times a year), and they are ALWAYS controlled by my prescription medication (Midrin) Is it possible that I will be denied a pilots license because of infrequent potential need for prescription migraine medication? Any migraine suffering pilots out there? What do you do? HELP please! Hello; A friend of mine on the list forwarded it on to me. I would like to share my experiences. I am subject to severe classic migraines. All of the symptoms "DejaVue"'ish feeling prior to any pain or interference, sparkle vision, sensitivity to light and severe and debilitating pain. I have been taking a beta-blocker medication daily for 3.5 years and during that time I have had only two migraines, both of which when I had discontinued my medication for a few days. When I was getting my 3d Class med., the examiner felt that this needed to be cleared my the FAA and sent the paperwork on to Oklahoma City. I would too, I guess because a person in the middle of one of these things should not ride a bike, let alone pilot an aircraft. The FAA asked for a letter from my personal care physician and my medical records. The letter from my MD confirmed my statements that my condition is completely controlled by medication. The medication has no ability impairing side affects (Supposedly, it lowers your sex drive, but hey, more time to fly right?) and I am always aware of an impeding migraine at least an hour before the onset any severe symptoms. Plus he said that he had no reservations recommending that they grant me the medical. A call to the AOPA medial help line also confirmed that the beta-blocker that I was taking is on the list of approved medication by the FAA for not being a problem. That was good information to have. Eventually, after a few months of calling the FAA weekly and a couple trips to collect the letter and all that, I got my 3d class without any restrictions on it. Here is what I would do if I were to do it all over: Start now. It delayed my solo for 3 months. Big bummer. Call AOPA and get all the current information about piloting and migraines. Including a list of what they think the FAA Med Examiner might want. Get a full check-up with your primary care physician. This will also help avoid any surprises like Blood pressure, hearing or vision problems. Specifically speak with him (her) about your migraines and your 3d class medical examination. Ask him for a letter to the FAA addressing your condition and your medication. Have him be prepared to send your file off to them. The paperwork lag is terrible. It took 2 or 3 weeks to get my case even looked into after it was sent in. It seemed like the FAA person in OkCity would request my file on Friday, the request letter would not get processed until the following Friday and take a week to get to my doctor. Call regularly to find out where in the process you are and try to have everything needed in advance. Good luck. And remember, It is worth it. Tim Beauchamp tbeauchamp(at)SagentTtech.com timb(at)googol.com ________________________________________________________________________________
From: JHeadric(at)aol.com
Date: May 05, 1997
Subject: Re: RE: vari-prime source
I think Vari-Prime is a DuPont product. I used it under Imron on my RV6A Jim Headrick, Portland, Or. ________________________________________________________________________________
Date: May 05, 1997
From: steve(at)barnardaircraft.com (barnardaircraft)
Subject: Re: Aileron Bellcrank Suppport Angles
> >The two .125 angles sit on a .063 angle at the aft end of this assembly. >Plans call for rivets and inch or so forward of where the angles are >riveted together. Problem is there is about .063 space between rib web >and .125 angle. Can't find mention of a spacer. Nothing in archives. >Pictures in manual are no help. What's the fix here? > >Thanks in advance. > >Jim Hurd New Mexico hurd(at)riolink.com 2 spars in the jig > > Hi Jim, The best approach is to relieve the ends of the .125 angle to allow the .063 angles to rest on them and sit flush on the rib without "mashing" the rib when installing the rivets. We have just the fix you need here. We fabricate that bellcrank assembly for right and left wing using CNC mills. The parts are complete with full taper cuts, relief cut at ends, all holes including neutral pin location for quick and easy rigging and are gold anodized. If you don't want to build these parts they are available as a complete assembly. All you have to do is drill thru the existing holes and rivet in place. If this perks anyones interest please let me know if you need them. I also have a computer drawing of this area to clarify any questions you might have. Life is short-build fast! Then fly away. Respectfully, Steve Barnard Barnard Aircraft Components RV-6A N157ST 1000 hrs flying steve(at)barnardaircraft.com http://www.barnardaircraft.com ________________________________________________________________________________
From: gretzw(at)tcplink.nrel.gov
Date: May 05, 1997
Subject: Re: Blade pitot connection
The wires have no relation to the P and the S. There should be a plumbing tube connection close to the P, and one close to the S. The P stands for pressure. This is the ram air. The S stands for static. This is the tube that goes to your static system. The heater does not care which wire is positive or negative. A caution, there may be an internal connection for a ground, so check for continuity between both wires to the metal of the pitot tube. If there is continuity between one of the


April 23, 1997 - - - - , 20-

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