RV-Archive.digest.vol-cz

June 09, 1997 - June 18, 1997



         but a one-wire device  . . . . got no idea what it is.
      
      /What of the import alternators with built in regulators ? =
      
      /Are these safe to use in an aircraft ?
      
          No.  There's no way to control a runaway alternator from
          the outside . . . well, I take that back.  You CAN install
          a series contactor (about the same size as your battery =
      
          contactor) in the alternator b-lead. Ppower it from the
          alternator "field" switch and breaker. Use a crowbar
          ov module to pry it open in case of alternator runaway.
       =
      
          I prefer to see the alternator modified to accept an external
          regulator.
      
            Regards,
      
          Bob . . . =
      
          AeroElectric Connection
                         ////
                        (o o)
          =3D=3D=3D=3D=3D=3D=3D=3D=3D=3DoOOo=3D(_)=3DoOOo=3D=3D=3D=3D=3D=3D=3D=3D=
      =3D=3D
          |                               |
          |  Go ahead, make my day . . .  |
          |   Show me where I'm wrong.    |
          =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
          72770.552(at)compuserve.com
          http://www.aeroelectric.com
       =
      
      
       =
      
      
________________________________________________________________________________
Date: Jun 09, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: Stick Not Hitting RV-6A Panel
--> RV-List message posted by: "les williams" Tim, that doesn't seem right to me either. Assuming that the slider panel is in the same relative location as the tip-up, the stick should come pretty close. Did you start with the elevator in the neutral postion and the stick approximately five degrees forward of the center bulkhead angle? With the stick all the way back, does the forward elevator push tube have approximately 1/8" clearance from the 604 bulkhead? Are you achieving the minmum degrees of elevator travel? If your answer is yes to these questions, then I hope that someone else has some clue, 'cause I don't. Best wishes, Les Williams/RV-6AQ/N24LW (res)/finish kit ---------- From: owner-rv-list(at)matronics.com on behalf of Tim Lewis Sent: Sunday, June 08, 1997 12:50 PM Subject: RV-List: Stick Not Hitting RV-6A Panel --> RV-List message posted by: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net> On my RV-6A (slider) the stick doesn't hit the instrument panel when the stick is pushed full forward. The stick stops almost 2" aft of the vertical plane of the instrument panel. Is this normal? Did I build something wrong? I gather from Van's comment on the last page of the last RVator, and from some comments on the list, that my situation may not be normal. How far forward do the the sticks go on other builders' RV-6s to get full down elevator deflection? Thanks, Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
Date: Jun 09, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: EXP-Bus - Compendium
--> RV-List message posted by: "Robert L. Nuckolls, III" A compilation and observations on the dialog . . . = list: Thank you for your response to Mr. Nuckolls' review of your produc= t. = list: I am sure I speak for most of the 700 members of the list when I s= ay it = list: was appreciated. I predict Nuckolls will like it because of its s= pecificity Indeed I do appreciate it. It allows us the opportunity to discuss features and options and come to some common understandings. I think what follows will illustrate and bring out some of the variances in our perceptions. = list: I enjoyed reading the parts of your response which were directed a= t = list: defending your product and explaining possible misunderstandings. = = list: The parts where you attempted to undermine Mr. Nuckolls' knowledge= = list: and credibilty were at best lame and at worst embarrassing (for yo= u). = Gently . . gently . . . every one of us can remember a time when we suffered from hoof-in-mouth disease. I still recall several instances = where a favorite uncle of mine (an electrical engineer and mentor of my very= early years) who could get me to expound at length on something I thou= ght I knew and understood and then melt me to the ground with a single que= stion. He never took a whack at me directly but by exploring what I knew with= his own questions, I wound up whacking myself! list: I sincerely hope you can find a way to communicate with each other= = list: in some other way than on this list as far as your emotions are co= ncerned. = list: As far as the product reviews and responses... Keep em coming!! I'll suggest that this list is precisely the place where it should tak= e place. It's akin to conduting potentially charged conversation in a public re= staurant over lunch. By remembering where we are and who is watching, we can f= ocus much better on the knowlege to be shared and it tends to keep our emot= ions in check. People that are put off or bored with all this can simply DE= LETE. list: I'm about to order breaker/toggle switch combo's to save some spa= ce. = list: Is there any good reason to avoid these, other than the fact if th= e = list: switch wears out you also lose a breaker? Very germane to this topic. There's a subtle attractivness to switch b= reakers but consider this. One of the goals in architecturing power distribut= ion is to minimize the size and number of bus bar material. The feed = from battery to breakers is generally short and goes to a single patch= of breakers (or fuses) on the right side of the panel. If your circui= t = protection includes switch/breakers and those switches are on the left= side = of the panel, you've effectively created a second breaker-patch on the= other = side as well. The place were switch/breakers make the best sense might= be if they were grouped with there other breakers in a single array. list: . . . The Exp-Bus is not directly connected to the battery. The= starter = list:contactor coil lead does feed back to the panel to disable the avio= nics bus = list: during cranking. Direct connection is only mentioned in the insta= llation = list: manual as an option. Perhaps it should not be mentioned, but we a= re = list: homebuilders and should capable of making our own decisions and fo= rming = list: our own opinions given the facts. Which is exactly what I hope were doing here . . . gathering facts. I= 'm very interested in the wiring scenario where a long, always hot feed t= o a battery master on the EXP-Bus is recommendable and why. If it's an "option" I presume it has merit under some condtion as yet unknown to = me. list: Bob is not the only electronics expert in the world. There are th= ousands = list: of us. Can it really be that Bob is the only one that's right? F= rankly, = list: I'm getting a little tired of reading about how stupid the rest of= us are. There's certainly no intent on my part (nor do I sense it from anyone = else) to make anyone feel "stupid". As you're about to read, there are some = variances in understanding that beg further discussion . . . . . jh: As the owner of Control Vision and the designer of the EXP BUS, let = me = jh: respond to Mr. Nuckles criticism(s) of the product . . many of his c= oncerns = jh: are based on his misunderstanding of the product, and perhaps a bit = of = jh: "not invented here"... I don't think so but I'm pleased that you are here and willing to join= us . . . jh: There is no reason to have a long hot battery line in any EXP instal= lation. jh: While this is one option for installing the EXP - this is by no mean= s the = jh: only option . . . = This was an impression I had from another list member's description of= a "battery master relay" mounted on the etched circuit board remote from the batt= ery. If this "option" is described in your installation manuals, then under wh= at conditions would you recommend that your customer elect to use the opt= ion? jh: Most people are installing the EXP with a master solenoid, = jh: particularly in aircraft that are primarily cross country machines. = = jh: When installed in this configuration, the starter should be connecte= d to the = jh: switched side of the solenoid, per our installation manual. His poi= nt = jh: regarding the starter solenoid sticking is a minor one, since the st= arter = jh: is rarely (NEVER?) engaged inflight, this reduces this extremely rem= ote = jh: scenario to more of an irritation, than a safety issue. = Never said the starter was engaged in flight. I and others on the lis= t have cited numerous instances of starter contactor welding. The potential for grief even when not airborne is apparent. An uncontrollable star= ter circuit failure has a lot of potential for expensive if not hazardous= damage. me earlier: The self-reseting nature of poly-fuses can hide a latent fa= ilure; = you can be suffering intermittant short that you don't catc= h because the poly-switch resets when the short clears. = jh: "The self-resetting nature of the polyfuses" is actually ideal for u= se jh: in aircraft. Once tripped, they will remain tripped until the load = on the = jh: circuit is reduced virtually to zero. They will only reset in a cir= cuit = jh: that is unloaded. Which is exactly what the "flying" short can do . . . short, intermitt= ant draws of heavy current interspersed with periods of no draw . . . = jh: . . . . . . . . . . If an intermittent short shuts down the com rad= io, = jh: the remaining load from the radio will keep the poly-fuse tripped, = jh: preventing the circuit from cycling on and off. To get the PF to res= et, one = jh: must TURN OFF THE RADIO. Mr Nuckolls obviously does not understand= = jh: how the devices operate. - I think I do. I was heading the avionics/electrical engineering group = on the Gates-Piaggio GP-180 project about 12 years ago when Jim West (local r= ep for RayChem) brought me the first samples of polyfuses. We looked at = them carefully and with a great deal of interest but unable at that time to= find an application on the airframe (they were already INSIDE some products= we purchased). As recent as one year ago, I participated in a dicussion a= t Raytheon (Beech) where the polyfuse was again being considered as a vi= able subsititute for tradional circuit protection technologies. To date, I= 'm aware of no application of polyfuses at the airframe power distribution leve= l in = certified ships . . . and they HAVE been and continue to be considered= . . . The latent failure I'm refering to is any momentary short that will op= en a fuse or breaker in milliseonds and thereby announce it's presense imme= diately so that investigation and repairs can be made before it happens again.= There are scenarios where the failure can remain hidden because you have no = way to know when a polyfuse has been called upon to act once the fault cle= ars. = me earlier: One version of the EXP-Bus installation uses the terminals = of the switches to suport the etched circuit board. This adds mech= anical stresses to the switch terminals for which they were not de= signed. = Slight mis-alignment of the row of switches would aggravate= the = condition . . . . rh: The installation manual advises against mounting the EXP board by t= he = rh: switch bushings. The proper method is to support the PC board by t= he = rh: mounting holes, not by the switches. To this end, we now offer pre-= stamped = rh: mounting gussets that allow one to quickly install the unit properl= y in most = rh: panels. We now also offer rocker switches for a more stylish insta= llation. Correct me if I'm wrong but even if the board is mounted by supports = to the board at the corners, how are stresses to the switch contacts relieve= d when the builder drills his holes with centers having less precision than = the tooling that sets centers of switch attachments to the board? = I'm not sure I visualize the recommended support scheme. If the switc= hes are left on the edge of the card, does the builder then fabricate a s= helf extending back from the panel to support the board? me earlier: The last time I looked at an EXP-Bus and it's competitors= at OSH last year, they were both dropping wires directly to pads on = a p.c. board with no insulation support. After going to the trouble to use PIDG terminals on the rest of your wiring, it seems prudent that insulation support in the rest of the system would be nice. rh: He is simply wrong here. All connections to the bus should be made = using = rh: terminals. We do not advocate "dropping wires" directly to the PC = board. I'm not speaking of installer supplied connections, I'm talking about= wires on your product which are soldered directly into the board with no in= sulation support. I looked at three different versions of this type of produc= t at OSH and I'm not sure that the EXP-Bus had this feature . . . I know t= here's another pre-assembled bus-switch-breaker product popular with the canard-pusher folk that IS wiring intensive and suffers the problem. = If indeed = the EXP-Bus does not use wires in this way I may have confused it wit= h the other products . . . my apologies. rh: Most of Mr. Nuckolls objection to the product seems to be that it d= oes not = rh: save (much) time, money, or weight. For someone of his background = and = rh: knowledge, his assertion is probably right. However, most builders= lack = rh: his expertise and experience in electrical system design and implim= entation, = rh: and will have more trouble with a "conventional" system than he wou= ld have. But Jay, I'm here to offer all of the support for the uninitiated as = my talents and spare time will permit (along with a lot of other folk who have accumulated no small amount of knowlege and experience) . . . that's = what this list is all about. I'm intently interested in your evaluation as to = where any = time is saved (assuming one remote mounts the EXP-Bus). My preceptio= n is that = the builder has to install almost exactly the same number of wire seg= ments and crimp as many terminals as either switch/fuse or switch/breaker insta= llations = we've been comparing. And depending on your reply to my earlier query= , the = builder may have to fabricate a supporting shelf if he/she wishes to = keep the = switch/board assembly intact? rh: I invite ay EXP users to comment on this, as they are in a better p= osition = rh: to know than either myself, or Mr. Nuckolls. . . . The EXP product = is an time = rh: saving device that is flexible enough to accomodate the needs of v= irtually = rh: all RV's, Kitfoxes, Glasstars and similar aircraft. = Time saving over a switch/breaker installation, you bet! See my post = of last night. A number of builder's have shared their experiences . . = =2E some have installed a variety of system configurations and are in a p= osition = to personally compare the differences but they've not spoken to them specifically as yet. rh: Our feedback from customers is that the board saves them time, both= in the = rh: installation and in the planning stages of their electrical systems= =2E . . = rh . . . . . . It is true that the EXP does not solve all of t= heir = rh: problems, but it does solve ALMOST all of their problems. But what is their basis for comparison? If they're mostly first time = builders even trivial "problems" can seem huge. It's discussions like these th= at put problems in perspective. This dialog may be little more than an intel= lectual = excercise for those of us who've made lifetime careers of this activi= ty. I'm trying to maintain an awareness that a lot of folk are going to r= ead these words looking for guidance in making their own decisions. Kindest regards, Bob . . . = AeroElectric Connection //// (o o) =3D=3D=3D=3D=3D=3D=3D=3D=3D=3DoOOo=3D(_)=3DoOOo=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D | | | Go ahead, make my day . . . | | Show me where I'm wrong. | =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 72770.552(at)compuserve.com http://www.aeroelectric.com= ________________________________________________________________________________
Date: Jun 09, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Re: EXP-Bus Safety?
--> RV-List message posted by: "Robert L. Nuckolls, III" /I did not see Mr Humbard flaming anyone, he was defending = /his product as he has a right to do, after all there has been = /allot of negative posts here about the EXP-Bus by Mr Nuckolls. = /I appreciate all of the good information Bob posts here but I do = /get a feeling that he feels if it is not done his way it is wrong. = I don't think Mr. Humbard was flaming anyone either . . . and I'm sorry if anyone get the impression that I'm saying my way is the only way. I hang out on lots of lists, publish how-to documents for over 1,500 subscribers, write regularly for peer reviewed publications and work directly with over 40 builders on their projects. I've worked in the certified world of aviation for over 35 years. "My" way doesn't originate from me . . . it's a compilation of experiences and associations with a lot of sources. One of the disciplines I was expected to master in my professional capacity was the ability to identify, sort and weigh facts. Words should be used in their most concise forms . . . sometimes people's lives depend on our ability to communicate. So when someone says or writes, "this is better than that," I am immediately suspicious. I've been trained to ask and hopefully understand in what ways one thing is better than another. I'd like to see this skill be acquired by everyone who has a decision to make concerning health and welfare of his bod and his airplane. /I like reading about other ways to get a job done then I can make = /up my own mind about which way I want to do it. Then I'll suggest that there's no disagreement here. = Bob . . . ________________________________________________________________________________
Date: Jun 09, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Nuisance trips by design?
--> RV-List message posted by: "Robert L. Nuckolls, III" /I too have wondered about the statement "Designed with Nuisance Breake= rs." /I will wait with you for the explanation. I think I said, "with breaker installations designed to nuisance trip.= " = Here's the rational behind that statment: Dozens of folk who've attended my forums and seminars have attested t= o the = same experience I've had with contemporary power distribution systems= in light airplanes. Master switch left on and battery is flat on a co= ld = morning and you start the airplane with ground power. You're ready to= lauch into the clouds so EVERYTHING gets turned on for departure. A c= old alterntor will put out MUCH more . . . as much as 10-15% more than a = hot one so as you take off, the alternator is willing to power up the who= le airplane -AND- try to recharge a flat battery. A 60 amp breaker may = carry 70 amps for some time . . . or if it's an old breaker and drifted dow= n a little, it trips some time after departure. I've never flown a stock= production airplane with a low bus volts warning light so the flight generally proceeds "normally" until things start dying . . . which is= n't very long after because the battery never got fully recharged. Sometimes, resetting the breaker gets things back up and running and = if you've punched into the clear above the clouds, this flight and subse= quent flights don't experience the problem again . . . for awhile. /I do however have most of the facts concerning the 50 amp breakers use= d in = /many Cessna and Piper Aircraft.There were a lot of problems with these= breakers = /tripping for no apparent reason.I have personally verified this condit= ion = /on dozens of aircraft. /The one main reason that a lot of folks were upset is the fact that ne= ither = /Cessna,Piper,or the manufacturer of the breaker would not accept the = /responcibility for the defect and had to pay for the replacement. This is the down-side of regulation. If, for example, under part 43 r= ules we were automatically allowed to upsize any circuit in the airplane a= s long as the wire and breaker size rules were observed, a larger circu= it installation would fix the problem. Some breakers are indeed on the = "weak" side and tend to become nuisance trippers . . . especially the larger= sizes. Fortunately, they seem to drift downward instead of upward although I= 've heard tales on Beech's piston line that they've discovered breakers t= hat refused to trip. I've asked to receive such a breaker for evaulation= but haven't seen one yet . . . this may be legend. But consider the manufacturer's dilemma. The rules of conduct under = Parts Manufacturing Authority requires a manufacturer to report and = describe corrective action for any defects in design and manufacturin= g of it's products or componenents used in it's products. If the break= er problem can be classified random failure or end-of-service-life there= 's no reason to react. If a manufacturer were to acknowlege the "defect= " then flags go up all over the place. Many times, they're unnoticed bu= t even trivial problems can become mountains of paperwork and associated exp= ense if some rule-book wielding do-gooder in the FAA really wants to look = good for his boss. The very rules that were set in place to "protect" the unwary flying consumer are the very rules that guarantee the same consumer has to put up with problems that were literally designed into the airplane. /OK Bob, you've got my attention. I agree that a properly designed elect= rical = /system should not cause fuses, or breakers, to trip unless a fault cond= ition = /arose . . . . . . . Now, I give you the opportunity to educate us= ! HOW = /(so we won't do the same thing), and WHY (to expand our understanding a= nd convince = /us not to do it), would a commercial aircraft manufacturer DESIGN nuisa= nce = /tripping of breakers into an aircraft electrical system? = Well, they didn't do it on purpose. It's interesting to have observed = the evolution of light plane systems design from close range . . . in many= cases I've worked directly with the people who made many of those decisions.= I hope that it's VERY CLEAR that the reason these conditions exist on certified ships is that our crystal ball wasn't all that good 30 years= ago and in hindsight, it would most likely be different today. But the= consequences of bringing such problems and their solutions to light in= today's economic conditions in our litigious society have ramification= s far beyond the effort required to simply fix the problem. As builders of the finest, most modern single engine aircraft ever flo= wn, we are able to enjoy and take advantage of our hindsight; both in curr= ent designs and from experiences past. If a problem hops up, we can fix i= t right now and freely share the knowlege with others without having to run it past the engineering, marketing, finance and legal departments = or be = harrassed by government for any reason. So, it's not a matter of of = convincing anyone how NOT to do it, it's more a task of convincing peo= ple = that no matter what proplems are presented, it can be fixed with no fa= nfare or great expense. The difficult part is evaluating our collective experiences with certified ships for applicability to the experimental= airplane. The overwhelming experience base in the former can make us unjustifiably fearful of the latter. Regards, Bob . . . = AeroElectric Connection //// (o o) =3D=3D=3D=3D=3D=3D=3D=3D=3D=3DoOOo=3D(_)=3DoOOo=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D | | | Go ahead, make my day . . . | | Show me where I'm wrong. | =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 72770.552(at)compuserve.com http://www.aeroelectric.com = ________________________________________________________________________________
Date: Jun 09, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Manual battery switch?
--> RV-List message posted by: "Robert L. Nuckolls, III" FROM: Robert L. Nuckolls, III, 72770.552 DATE: 6/8/97 9:05 PM Re: Battery Master switch /I have been monitoring the discussion about the master switch. = /My thought is that if the battery is to be mounted aft of the = /firewall but close to the panel why not use a mechanical switch = /for the master function. I think the switch could be within = /6 to 12" form the battery. I worry about this distance. = /I think the high amperage battery isolation switches are available. = /What about this idea? This can be done. Speed shops stock the mandatory battery switch for most auto racing venues. The biggest concern I have for the independent, manual switch is that it becomes possible to run the alternator without a battery on line. Some alternator/regulator combinations are very unstable without the stabilizing effects of a battery . . . even a tired = one. The battery master wired to come on and off WITH the alternator field negates this concern. Regards, Bob . . . = AeroElectric Connection //// (o o) =3D=3D=3D=3D=3D=3D=3D=3D=3D=3DoOOo=3D(_)=3DoOOo=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D | | | Go ahead, make my day . . . | | Show me where I'm wrong. | =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 72770.552(at)compuserve.com http://www.aeroelectric.com = ________________________________________________________________________________
Date: Jun 09, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Re: EXP-Bus Safety?
--> RV-List message posted by: "Robert L. Nuckolls, III" >The fragile, = germanium transistors of the time would come out of saturation in the power supplies, go into second breakdown and voila, "my starter just killed my radio." It took us years later to understand the phenomenon and in the mean time, DO-160 says you'll design a radio to take anything an airplane will throw at it. Germanium has long since been = replaced by more rugged silicon. Radio manufacturers have become a lot smarter. Alternator runaway overvoltage is the only "gremlin" left to guard against.< /Bob, does this mean we don't need an Avionics Master, that we can = /just leave all the avionics on all the time and let the Master Switch = /turn everything on and off? Essentially, yes. Here's a copy of a thread I participated in a short time ago: -I always like hearing the opinions of the experts in the = -field and I certainly weigh them more heavily than my own, = -but I'm wary of generalities in a field where every airplane = -is as unique as a fingerprint. But it shouldn't be. It's only because of the gross ignorance of both "certified" and un-certified mechanics and pilots that we are cast adrift in a world that's firmly locked to the laws of physics. It's been said in more than one judiciary that "igornance of the law is no excuse." The same could be said of operation and ownership of complexe machines. It's our ignorance that lets others justify their own as well. = -As I said, the master switch is just insurance. I'd be willing to = -take on insurance in other ways. Suppose I went up to Bob Nuckolls = -and said: - "I've got a 20 year old airplane. I've only had it worked - on at FAA certified shops but the previous owner was a do-it-yours= elf'er - who I found out didn't really know what it was doing. I don't - know anything about the other previous owners. Anyway, I've got l= ots - of expensive electronics in it now and I plan to buy new fancy = - gadgets in future. I'd like to leave all the electonics turned - on when I start and stop the engine. I'd like to buy insurance fr= om - you to cover any failures in those electronics due to - transient voltages." I've never said that one should as a matter of common practice, leave= all their radios on while cranking an engine. Why not leave the landing light and pitot heat on too? How about strobes and nav lights? By the way, strobe lights have much the same power supplies in them as the first hybrid vacuum tube/solid state radios of the 60's. Many instructors suggest that strobes SHOULD be on before cranking an engine as additional warning to bystanders that a prop is about to turn. None the less, we don't seem to worry about strobes, turn-coordinators, d.c. gyros with built in inverters, audio amplifiers that are hot anytime the bus is up, etc. What makes= these devices "immune" while we still worry about the radios? "Insurance" is for those who have no control over aspects of their environment. This is one environment over which we are advised = to have a great deal of control. If you've purchased an airplane about which you have doubts or concerns, what good is it to have and avionics master to "protect" radios when there may be other problems that will put the whole airplane in the dark? -How much do you suppose he'll charge me to cover my 10-15k worth of = -radios and navigation equipment? If he'll cover my airplane, = -sight unseen, for zero dollars, then I know that he truly believes = -that master switches are unnecessary. What "insurance" does the master switch offer? All the airplanes I fly are rentals. I can't count the number of times I've crawled into an airplane and found the avionics master already on from which I would deduce that the last pilot didn't follow checklist procedures. If one chooses to ignore procedures, then 10 avionics master switches won't insure anything . . . = -What do you think he would say? Avionics master switches are still single points of failure for ALL radios that receive power through the switch. It's existance in the system increases complexity and therefore increases probability of failure in that path. If one is really concerned about gremlins in the system, there are modern spike supressors that will absolutely guarantee that no voltage above or below some value can exist on the bus. Further, these devices are not in series with critical power paths and therefore put no stress on the reliability equation. Back when the well-rounded airplane had 8 radios in it, the avonics master switch had a modicum of convenience associated with it. Most of the airplanes I fly today seldom have more than 3 radios and they ALL have panel mounted controls. I look at that avionics master and wonder, "is this the day it's over-center spring is going to break?" When amateur builders use my power distribution diagrams to wire their airplanes, an ESSENTIAL bus is wired with two independend power paths. If the builder so chooses, he certainly may put his avionics master in series with the normal feed path and I don't twist his arm because he has a backup power path. However, because he is the builder and ultimate user of the machine, I strongly encourage him to consider and understand what all the parts are for and how they might affect the utility of his airplane. The easiest rule to adopt in system design is keep it simple, work to reduce total parts count . . . especially in series with power paths you'd like to have confidence in. The avionics master is amoung the first things to come out. If you can find one reference in the installation manual of a modern= radio to an avionics master switch, I'd like to see it. I wrote to Terra about 5 years ago and asked why they suggested one. The answer was, "we thought everyone wanted to have one." Then I asked if they'= d tested their products for compliance with RTCA specification DO-160 for spike and brownout immunity and the answer was, "yes". A few years later, I noted the deletion of an avionics master switch reference from their books. Has anyone else see this in print anywhere else? I've been building to Do-160 requirments for over 20 years and about everyone else I know has been also. It's so easy to comply with today, anyone who builds a device that has to hide behind a master avionics switch should be ashamed of himself! Regards, Bob . . . = AeroElectric Connection //// (o o) =3D=3D=3D=3D=3D=3D=3D=3D=3D=3DoOOo=3D(_)=3DoOOo=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D | | | Go ahead, make my day . . . | | Show me where I'm wrong. | =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 72770.552(at)compuserve.com http://www.aeroelectric.com = ________________________________________________________________________________
From: Gusndale(at)aol.com
Date: Jun 09, 1997
Subject: Re: EXP-Bus Safety?
--> RV-List message posted by: Gusndale(at)aol.com Bumflyer does not speak for me either. I appreciate Mr. Nuckolls input and expertise on many subjects. I also appreciated Mr. Humbard's response regarding his product, the EXP-Bus. I did not consider either of them to be innapropriate. An open discussion of ideas, experiences, products, and opinions related to building RVs is what I value about the RV-list. Both Mr. Nuckolls and Mr. Humbard have offered useful facts and information as well as their points of view, all of which have been of interest to me. Disagreeing with each other is not the same as "flaming". As for me, let me hear people express differing opinions and the reasoning behind them. It helps me to make my own choices in a more informed way Dale Wotring Vancouver,WA RV6A (still finishing wings) ________________________________________________________________________________ Original-Encoded-Information-Types: IA5-Text
Date: Jun 09, 1997
From: "Knut Michalsen" <Knut.Michalsen(at)riksarkivet.dep.telemax.no>
Subject: Car oil filter
--> RV-List message posted by: "Knut Michalsen" ><< adapt a car filter >> >I've heard that car filters will not hold up under the vibration and >pressure. Can anyone confirm or deny? >Gene cafgef(at)aol.com Now hear this (True story) Build yourself a Lancair. Buy the hottest 0-320 around (195 Hp). Initial test top speed was 185 kts, after the first few testflights it topped 220 kts. Next time around you install a car oil filter and head out over the fiord. Suddenly you see the propeller standing still. You make a turn and by some miracle you make it to the treshold of the runway. Then you pay $ 11.000 in engine overhaul and car parts will never be used again. P.S. The oil filter sealant ring was blown off and the sump was pumped dry of oil and the engine sized. The owner is a friend of mine. Aviation (K)nut Michalsen, RV6, have all the parts needed, no progress ________________________________________________________________________________
Date: Jun 09, 1997
From: "L. Coats" <lcoats(at)wave.co.nz>
Subject: Observation on floor vibration -6
--> RV-List message posted by: "L. Coats" Hi to all, The last annual revealed that the hinge pin extending up from the gear leg fairing on the -6 had worn a slit in the cockpit floor. Perhaps I haven't built something quite right here but I could not continue to ignore the progression of this damage to the floor and decided to do something about it. This slit was now about 5/16 in length and was extending forward from both hinge pin holes. Having read from the list about 'beefing' up this area I decided to rivet a small piece of 3/16 aluminum to the floor and drill a new hole for the gear leg hinge pin through this (in its original location). This has had a *profound* effect on the floor vibrations as felt by placing ones bare feet on the floor (I prefer to fly without shoes!). Reflecting on the amount of vibration felt from the floor I do think that this had been becoming more prominent and now wish that I had done something about this 100hr ago to decrease the number of smoking rivets. I will post back to the list after the next 50hr if there is a reduction in the amount of 'smoke'! Oh darn, will have to go and do some more flying! As a side issue has anyone else noticed fuel seepage from the top of the fuel selector valve that Van's supplies with the kit? This has started to leave the tell tale stain on the top surface of the selector support! Any special do's and don'ts here? L.Coats RV6 flying 192hr ________________________________________________________________________________
Date: Jun 09, 1997
From: Fred New <fred(at)ics.ee>
Subject: Re: Slider (RV6 & 6A) panel overhang head chopper
--> RV-List message posted by: Fred New On Sun, 8 Jun 1997 aol.com!Cafgef(at)matronics.com wrote: > I am using a combination of windless covered by foam pipe insulation. > The windless spreads the impact from my head hitting the visor so the > visor would not cut through the foam. Has anyone tried using something besides sheet metal for the overhang? It seems like carpet might work better. -- Fred New IC Systems (372) 656-5477 Systems Administrator Mustamae tee 8 fax (372) 656-5476 fred(at)ics.ee EE0006 Tallinn, Estonia ________________________________________________________________________________
Date: Jun 09, 1997
From: Blake Harral <bharral(at)mindspring.com>
Subject: Alternator Brackets
--> RV-List message posted by: Blake Harral I have a question for Rober Nuckolls that may interest other listers. Bob, I know you work closely with B&C. Can you tell me if B&C will sell their alternator brackets (only). I am particularly interested in the case mount version. I have a couple of old generator brackets that that I am going to take to my local welding wizard to get a quote on modifying, but perhaps it would better to buy one. Regards, Blake Harral RV-4 - working on engine accessories ________________________________________________________________________________
Date: Jun 09, 1997
From: Boris <smbr(at)digital.net>
Subject: Re: Stall spin
--> RV-List message posted by: Boris There has been a differing opinion as to whether or not to turn back or go straight after a low engine failure. The turn back to land after a climb-out engine failure should be viewed as a maximum performance maneuver. To learn how to minimize the height loss during the maneuver one must go out and practice it. Glider pilots are repeated trained for low level rope breaks and the turn back can be accomplished with very little loss of altitude. My lowest instructor induced rope break was at 120 feet in a low performance 2-33 trainer at 65+ mph tow speed over 60 to 70 foot high trees. Stall speed is about 40 mph with no bank factor. I pulled back as hard as I could in the turn trying to convert airspeed to maintaining altitude around the turn, and not hitting the trees with the long wings. This was 15 years ago and I still feel that my instructor pulled the rope much too low. After we landed, when I said so to him, he replied that he knew I would make an immediate turn. My point is that when I made the turn I pulled back I remember feeling the burble over the ailerons from the air separating. I kept it on the verge and made the maximum performance turn. But , if you've never practiced this maneuver how will you know where the maximum is? Also, if you can't properly recover from a spin, you shouldn't practice this. Because, in finding out what the edge feels like you might go over and drop a wing. No big deal if you can recover. After a friend was killed in his Bonanza turning back after an engine power loss and spinning in at 700 feet, there was much discussion at our local EAA chapter about practicing turn abouts. Many members, some with instructors, went up and tried to feel out the altitude required to make the turn back. There were a few things that we did as part of the procedure. After establishing the climb attitude, airspeed and power for various phases of the climb, slower for lower, and faster for higher, the power would be pulled. Count 1 thousand 1, 1 tho...2, 1 tho3, then initiate the maneuver. In real life it will take time to realize that the engine has really quit and that you better do something. Always turn into the wind as it will help push you back toward the runway and reduce the number of degrees you have to turn. Good luck. ________________________________________________________________________________
Date: Jun 09, 1997
From: Wesley T Robinson <wesleyt(at)twave.net>
Subject: 6\6A Fuse Jig.
--> RV-List message posted by: Wesley T Robinson Does anyone know of a 6\6A fuse jig in the North Carolina, Virginia, South Carolina, Georgia, Tennesse area that I might be able to purchase? If not, how hard is it to actually build one? Wings done, Fuse here is a week Wesley Robinson ________________________________________________________________________________
Date: Jun 09, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Alternator Brackets
--> RV-List message posted by: "Robert L. Nuckolls, III" /Bob, I know you work closely with B&C. Can you tell me = /if B&C will sell their alternator brackets (only). I am = /particularly interested in the case mount version. I'm sure he will. The question would be if your alterntor will fit in the space provided. His brackets are tailored to the Nipon-Dienso machines which are MUCH smaller than most certified alterntors. Also, I believe the case-mount bracket relies on a stabilizing strap to the starter casting. That long, vertical drop from the case bolts leaves it a bit wobbly and puts a lot of stress on the bolts above unless it's tied to the starter so make sure your starter casting has the little ear on it for this purpose. = Bill is much more knowlegable on this than I. Give him a call at 316-283-8000. Bob . . .= ________________________________________________________________________________
Date: Jun 09, 1997
From: Charlie Kuss <charliekuss(at)sprintmail.com>
Subject: Re: voltage regulator
--> RV-List message posted by: Charlie Kuss Robert L. Nuckolls, III wrote: > /I have also seen a voltage reg with only one wire coming out of > /it which I assume goes to "Alt" switch, no "S" that I can > /see. > > Beat's me. A voltage regulator takes at least 3 connections > one of which may be a ground through the mounting feet > but a one-wire device . . . . got no idea what it is. Having a lot of experience on English motorcycles, I suspect your unit may be a Zener diode. This device is for use with a permenant magnet style alternator (as apposed to an electro-magnetic alternator) . A Zener diode is a voltage senitive device which behaves as an open circuit below a preset voltage. (usually about 14 volts or slightly less) As the system voltage rises, the Zener diode starts to conduct current. The idea is to use the Zener diode as a load device (such as a light bulb) to prevent the system voltage from exceeding design limits (15 - 15.5 volts) This is definitely NOT something to be used with an electro-magnetic alternator. A Zener diode must be mounted in an appropriate heat sink and properly grounded. The output of a permenant magnet alternator is controlled only by the speed (RPM) of the alternator. Therefore, A device (Zener diode) must be installed to prevent overvoltage as speed is increased. An electro-magnetic (auto & A/C) alternator varies the output of the alternator as speed and load vary. This is done by varying the current fed into the alternator's rotor. When system voltage rises, input current is reduced by the voltage regulator. This weakens the magnetic field around the spinning rotor, thereby reducing the alternator's output current. Charlie Kuss RV-8 empenage kit ordered ________________________________________________________________________________
From: Ken_Hitchmough(at)magic.ca (Ken Hitchmough)
Date: Jun 09, 1997
Subject: Re: Stick Not Hitting RV-6A Panel
--> RV-List message posted by: Ken_Hitchmough(at)magic.ca (Ken Hitchmough) On my RV-6A (slider) the stick doesn't hit the instrument panel when the stick is pushed full forward. The stick stops almost 2" aft of the vertical plane of the instrument panel. Is this normal? Did I build something wrong? If your stick is hitting the top of the spar, then the problem is obvious...your spar is too far back, move it forward about an inch! Just kidding of course... At neutral, the stick should be just forward of vertical, I can't remember the exact degrees (15 sounds familiar). The travel of the elevator should then determine where it stops. I had a military style grip on my stick and had to cut about 2 - 3inches off the stick or else with my thumb on the trim switch, it would hit the bottom of the panel..very painful. Obviously there's no guarantee that MINE was set up right...;-( Ken RV6A Flying ________________________________________________________________________________
From: "Joe Colquitt" <jcolquit(at)law.ua.edu>
Date: Jun 09, 1997
Subject: Stall spin
--> RV-List message posted by: "Joe Colquitt" Someone ended an interesting msg on turning back with "> Good luck." That about sums up my sentiments. I lost two friends who were turning back. A well-trained, experienced and current pilot who has practiced turn-backs recently in the airplane type being flown and who has everything going for him/her, may pull it off depending on the airplane, the altitude, the attitude (plane and pilot), etc., etc. But . . . day in and day out, to me at least, for most of us, it's look within 30 degrees left and right of straight ahead, select the best landing area, and ">Good luck." It'll probably turn out better than turning back. Entering 45-60 degree banks at low altitude with the engine out doesn't exactly whet my appetite. Regardless, though, these type decisions should have been made long before they happen. The one time I experienced engine failure with a student at the controls, the student just sat there. Even with my coaching, he did none of what he had been taught and did not respond to my instructions. I had to take the airplane. Luckily, we were on approach to landing, not on takeoff where things would have been a mite more pressing. I advised him to take up golf. "What if . . ." drills on the ground are valuable. When (or if) the time comes, having thought out the scenarios will prove most helpful. There may not be time to think "well, let's see, I can . . .gosh, maybe . . ., then again . . .." On the other hand, the student pilot I mentioned had received instructions, had participated in "what ifs" and had just spent an hour practicing emergency procedures yet when it hit him in the face, he did nothing! ;-( Joe Colquitt Flying RV-3A CFII Joseph A. (Joe) Colquitt ________________________________________________________________________________
From: RV6AIR(at)aol.com
Date: Jun 09, 1997
Subject: Re: 6\6A Fuse Jig.
--> RV-List message posted by: RV6AIR(at)aol.com I have a Steve Frey RV-6/6A fuselage jig for sale. $900.00 Bob Lovering Annapolis, MD ________________________________________________________________________________
Date: Jun 09, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Stall spin - "Skin, Tin, Ticket"
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) Re: finding an emergency landing spot, the instructor said "That's the trouble with you guys that own your own plane! A renter would have picked the field. You guys worry too much about your planes!" I was told and will always remember, "Skin, Tin, Ticket". Save them in order. The way I figure, who wants an airplane that quits in flight? It will be harder when it is a plane I built, I bet. Hal Kempthorne RV-6AQ -- On the main gear! halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
From: cecilth(at)juno.com
Subject: Re: Oshkosh Table - Van's Banquet
<19970523.154146.21871.3.cecilth(at)juno.com>
Date: Jun 09, 1997
--> RV-List message posted by: cecilth(at)juno.com Again this summer, I plan to reserve a table for all us listers that go to Van's Banquet, so we can get to know each other better. We ended up having several no shows, and I felt embarrassed when the place is sold out and here I'm holding some vacant spots. So this year I will strive to do better, by keeping the above sentence posted each time I show the list to date, about once each week. Thisyear we have about 300 more listers than last year, so I'm guessing we will have about 30 or so at our table. So we don't clutter the list, send your name and the number in your party to me at cecilth(at)juno.com Before July 29th (when I leave for mecca), keep me posted if I need to remove your name. The following are on the list so far. If you don't see your name, and thought you were on it, I didn't get the message, so send it again. Cecil Hatfield Tim Sweemer Donna Sweemer Jon Scholl Friend of Jon Scholl Jim Ayers Mark Goldberg Goldberg Jr. Jim Cone Bev Cone Peter Hanna Les Rowles Les Rowles' Mate Joe Rex Zelda Gifford The Banquet this year is Sunday evening starting at 6:30. Ticket cost $20.00 Order your tickets from Vans before July 28. There will only be about 300 tickets available so first come first served. In the past, those that order close to deadline can be picked up at Vans booth. Cecil Hatfield Plans No. 23581 working on the fuselage ________________________________________________________________________________
From: Bkclary(at)aol.com
Date: Jun 09, 1997
Subject: 0320E2D
--> RV-List message posted by: Bkclary(at)aol.com Removed from RV6A ( N 85 TX ) for 0360: 0320E2D- 307:00 TTSCMO, AVBlend used since breakin, regular oil analysis, oil consumption 1.5 qts. between 25 hr. oil changes. - $ 9250.00 incls accessories. 4" spool type extension ( fixed pitch cowl ), crush plate, spacer, and all bolts for 0320 - $ 250.00 2 Sensenich props for RV6A, both 68" x 80", hardened leading edge. One used- $300.00; one new never used- $ 500.00. Contact Bill Akin 806.236-3933 806.439-2309 806.236.3935 (fax) ________________________________________________________________________________
Date: Jun 09, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: Vans fuel sender
--> RV-List message posted by: randall(at)edt.com (Randall Henderson) > I have bent and cut the fuel float as per the instructions supplied in > the box from van's and am now I have a question. > > Is there a final small bend beyond what the instructions specify? It > appears that as linstalled, there is nothing to keep the float arm wire > from piviting freely or from coming out of the plastic clips. Am I > mising something here...?? I _almost_ made the same mistake. I am going from memory here but as I recall, there is a 90 degree bend on the very end that goes into the hole in the center of the pivot. You can't see it in one view since it would be pointing away from you in that view. If you look carefully you will see it in another view. That's my recollection of it anyway. Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
Date: Jun 09, 1997
From: Mark Ruddock <markr(at)iwl.net>
Subject: :Ride to Oshkosh
<19970523.154146.21871.3.cecilth(at)juno.com> <19970609.094312.15495.3.cecilth(at)juno.com> --> RV-List message posted by: Mark Ruddock I figure this is really a long shot but... I was wondering if anyone was flying(by light plane) to Oshkosh from the Houston area and needed a passenger to share the cost/flying time. Thought it might be worth a try... Thanks, Mark (RV-6A wings) markr(at)iwl.net ________________________________________________________________________________
Date: Jun 09, 1997
From: Mike Wills <willsm(at)manta.nosc.mil>
Subject: Piper pitot
--> RV-List message posted by: Mike Wills I'm interested in one of those Piper "blade style" pitot's for my -4. Does anyone on the list have one which may be for sale? Alternatively, can anyone suggest a possible source for one? I assume they are available as salvage parts. What should I expect to pay for one of these? Thanks, Mike Wills RV-4(wings) willsm(at)manta.nosc.mil ________________________________________________________________________________
Date: Jun 09, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: 6\6A Fuse Jig.
--> RV-List message posted by: Denny Harjehausen > >If not, how hard is it to actually build one? > >Wings done, Fuse here is a week >Wesley Robinson > I built mine from the suggested material in the manual, it was difficult. But I did have to work some to get it straight. A friend seeing what I went thru, got some 3/4" plywood and had a cabinet shop rip the pieces needed from the ply. He doubled the 6" wide 3/4" pieces and staggering the laps for the long rails. Then glued and screwed them together. He made the cross bars also out of 3/4 ply cut at 4" widths doubling them also then glueing and screwing them. The rails were then exactly straight without a chance of warping. And actually assembled much easier them mine. Which makes measuring much easier and thereby less chance of mistakes. Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
Date: Jun 09, 1997
From: Dr John Cocker <jcocker(at)medhumor.com>
Subject: Re: Nuisance trips by design?
--> RV-List message posted by: Dr John Cocker Bob, I have had trouble in the past, leaving the master switch on and having a flat battery. Do you have a circuit for a bright light which comes on when the master is on, and the engine not running ? John ________________________________________________________________________________
Date: Jun 09, 1997
From: Dr John Cocker <jcocker(at)medhumor.com>
Subject: Re: Stall spin
--> RV-List message posted by: Dr John Cocker Boris, I have been trying to simulate an engine failure on take-off using Microsoft "Flight Simulator" >From 600 feet I can crash on the airfield, I need to be at 700 feet to land on the runway. And this is when I am prepared for the engine failure, and I am in a no-stress situation. Add surprise, fear, and lack of experience in low level steep turns, and even more altitiude is needed.. I have had two engine failures on take-off. Both in the same Ultralight with a Hirth engine. The first time was at 800 feet and I made it back to the runway. The second one was at 500 ft, and I landed on what looked like a smooth field. In fact there were ruts which took off the landing gear, but with absolutely no damage to the passenger, or myself. Not even a small= bruise. Two comments : 1. I have never heard such a deafening silence, as the one which follows the engine seizing, and 2. The glide angle with the prop. stopped is much steeper than with the engine idling. John. (Just waiting for the paperwork) >--> RV-List message posted by: Boris > >There has been a differing opinion as to whether or not to turn back or=20 >go straight after a low engine failure. > >The turn back to land after a climb-out engine failure should be viewed=20 >as a maximum performance maneuver. To learn how to minimize the height=20 >loss during the maneuver one must go out and practice it. Glider pilots=20 >are repeated trained for low level rope breaks and the turn back can be=20 >accomplished with very little loss of altitude. My lowest instructor=20 >induced rope break was at 120 feet in a low performance 2-33 trainer at=20 >65+ mph tow speed over 60 to 70 foot high trees. Stall speed is about 40=20 >mph with no bank factor. I pulled back as hard as I could in the turn=20 >trying to convert airspeed to maintaining altitude around the turn, and=20 >not hitting the trees with the long wings. This was 15 years ago and I=20 >still feel that my instructor pulled the rope much too low. After we=20 >landed, when I said so to him, he replied that he knew I would make an=20 >immediate turn. > >My point is that when I made the turn I pulled back I remember feeling=20 >the burble over the ailerons from the air separating. I kept it on the=20 >verge and made the maximum performance turn. But , if you've never=20 >practiced this maneuver how will you know where the maximum is? Also, if=20 >you can't properly recover from a spin, you shouldn't practice this.=20 >Because, in finding out what the edge feels like you might go over and=20 >drop a wing. No big deal if you can recover.=20 > >After a friend was killed in his Bonanza turning back after an engine=20 >power loss and spinning in at 700 feet, there was much discussion at our=20 >local EAA chapter about practicing turn abouts. Many members, some with=20 >instructors, went up and tried to feel out the altitude required to make=20 >the turn back. There were a few things that we did as part of the=20 >procedure. > >After establishing the climb attitude, airspeed and power for various=20 >phases of the climb, slower for lower, and faster for higher, the power=20 >would be pulled. Count 1 thousand 1, 1 tho...2, 1 tho=853, then initiate=20 >the maneuver. In real life it will take time to realize that the engine=20 >has really quit and that you better do something.=20 > >Always turn into the wind as it will help push you back toward the=20 >runway and reduce the number of degrees you have to turn. > >Good luck. > > ________________________________________________________________________________
Date: Jun 09, 1997
From: catbird(at)taylortel.com (TTC Carroll A. Bird)
Subject: RV-4 Fuselage Jig
--> RV-List message posted by: catbird(at)taylortel.com (TTC Carroll A. Bird) I have a wooden fuselage jig that anyone can have if they can come get it. It is located at the Abilene TX Regional Airport. There has been two fuselages built on this jig. Both look real good. Carroll Bird 915-572-3435 ________________________________________________________________________________
From: UFOBUCK(at)aol.com
Date: Jun 09, 1997
Subject: 0320E2D
--> RV-List message posted by: UFOBUCK(at)aol.com My apologies !!!! The phone numbers to Bill Akin are incorrect. The correct numbers: 817.236.3933 817 439.2309 817.236.3935 (fax) Actually I'm real pissed about him having a 0360 and I don't. Life is not fair. Bkclary N75TX flying ________________________________________________________________________________
From: "Ross Mickey" <rmickey(at)ix.netcom.com>
Subject: Re: Piper pitot
Date: Jun 09, 1997
--> RV-List message posted by: "Ross Mickey" Try J.T. Evans at 1-800-421-1729 or 407-843-4547 in Orlando FLA. Thats where I got mine. I think I paid about $75. Ross Mickey rmickey@ix,netcom.com > I'm interested in one of those Piper "blade style" pitot's for my -4. Does > anyone on the list have one which may be for sale? Alternatively, can anyone > suggest a possible source for one? I assume they are available as salvage > parts. What should I expect to pay for one of these? > > Thanks, > Mike Wills > RV-4(wings) > willsm(at)manta.nosc.mil > ________________________________________________________________________________
From: ACCPILOT(at)aol.com
Date: Jun 09, 1997
Subject: Re: AC Oil Filters(chatter)
--> RV-List message posted by: ACCPILOT(at)aol.com Well the guy that I talked about took his airplane and went away for the weekend (can't wait until I can do that) so I didn't have a chance to talk to him but I think he has been using the Porsche filter set up on his plane for about 250 - 300 hours. I think the filter itself is around $6.00 so I guess one could save a few dollars. When he gets back I will ask him more and let the list know. Tony Cochran T-18 Driver Wanting an RV-6 ________________________________________________________________________________
Date: Jun 09, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: Piper pitot
--> RV-List message posted by: Denny Harjehausen >--> RV-List message posted by: Mike Wills > > I'm interested in one of those Piper "blade style" pitot's for my -4. Does >anyone on the list have one which may be for sale? Alternatively, can anyone >suggest a possible source for one? I assume they are available as salvage >parts. What should I expect to pay for one of these? I got mine though Aircraft Salvage in Washington. I can't locate their number, they are Trade Plane I beleive. The price with a heating element was under a $100. Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
Date: Jun 09, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: EXP-Bus Safety?
--> RV-List message posted by: Bill Benedict >--> RV-List message posted by: Steve Colwell > >Bob, does this mean we don't need an Avionics Master, that we can just >leave all the avionics on all the time and let the Master Switch turn >everything on and off? > >Robert L. Nuckolls, III wrote: >> >> --> RV-List message posted by: "Robert L. Nuckolls, III" >> > >The fragile, > germanium transistors of the time would come out of saturation > in the power supplies, go into second breakdown and voila, "my > starter just killed my radio." > > It took us years later to understand the phenomenon and in the > mean time, DO-160 says you'll design a radio to take anything > an airplane will throw at it. Germanium has long since been > replaced by more rugged silicon. Radio manufacturers have become > a lot smarter. Alternator runaway overvoltage is the only > "gremlin" left to guard against.< > Steve, I do not mean to be answering for Bob, but if it isn't the germanium transistor being zap'd by the transient, it will be something else. In Van's RV-8 (#1), we have a Rocky Mountain Instrument for airspeed/altitude. This instrument has a device that does not like transients either. It is some form of an EPROM which holds the code for translating (through tables) the transducer inputs into meaningful airspeed/altitude. To date, we have had the code trashed 3 times so I moved it to the avionics bus which does not get turned on until the engine is running. That should solve the problem. Having an avionics bus is still desirable (IMHO), since it allows you with one switch to remove a load from the battery, allowing all of the battery energy to be utilized for starting the engine. Besides, all solid state devices have a breakdown voltage. If the designer of the avionics did not take precautions, that transient coming off the solenoid can still play havoc with your radios, although not as likely with the current silicon devices as with the germanium devices. The electronics industry has been developing/using gallium arsenide (GaAs) in high frequency components for some time. This material is more susceptible to voltage spikes than silicon and may some day end up in our transponders and/or GPS receivers (if not already there). All the more reason to get complex electronics off the battery when engaging the starter. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
From: PhilipR920(at)aol.com
Date: Jun 09, 1997
Subject: Re: Panel Equipment List
--> RV-List message posted by: PhilipR920(at)aol.com John, Please explain the "double pointer" on the Sigma-Tex attitude gyro. I just ordered an eight degree Sigma-Tek for my 6A, but am not familiar with the double pointer feature. Phil Rogerson 6AQ 60057 N936PR res. ________________________________________________________________________________
Date: Jun 09, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Observation on floor vibration -6
--> RV-List message posted by: John Darby <johnd@our-town.com> >As a side issue has anyone else noticed fuel seepage from the top of the >fuel selector valve that Van's supplies with the kit? This has started to >leave the tell tale stain on the top surface of the selector support! Any >special do's and don'ts here? > >L.Coats RV6 flying 192hr > I had this happen at about 1 1/2 year point. Tried all of the magic stuff to no avail. Finally , after talking to the people at Vans, put in a selector from Piper. Worked great, no more seepage. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 09, 1997
Subject: Re: RV-List Stick Length
--> RV-List message posted by: JamesCone(at)aol.com I cut my stick off about 1 1/2 " because I thought that my control hand would hit the adjustment knob on my DG. After I got my controls fully rigged, I found that this was not the case and I did not need to cut the stick off. I wish that I had not cut it off. The RV flies "nicer" with the longer stick as I have found out by flying other RVs that have the stick like the plans call for. As to over controlling, I think that less over controlling would occur with your hand on the top of the stick rather than on the bottom. Small movements at the top produce less control than the same movements with the stick held lower. I like the feel of the controls better when holding the top of the stick. Just my oppinion. Jim Cone, RV-6A Flying Great!!! jamescone(at)aol.com ________________________________________________________________________________
Date: Jun 09, 1997
From: RodWoodard <rodwoodard(at)mcione.com>
Subject: Re: Panel Equipment List
--> RV-List message posted by: RodWoodard > --> RV-List message posted by: PhilipR920(at)aol.com > > John, > > Please explain the "double pointer" on the Sigma-Tex attitude gyro. > > I just ordered an eight degree Sigma-Tek for my 6A, but am not familiar with > the double pointer feature. > > Phil Rogerson > 6AQ 60057 > N936PR res. The "single pointer" attitude gyro has a single "V" pointer hanging down pointing to a white line showing angle of bank. You put the point of the V on whatever angle of bank and you're there. With the "double pointer" units there are 2 V's and you put the little white line between the points of the V's. It sort of looks like this: V|V where the "|" line is the white angle of bank line. I've flown with both and have to say that I prefer the single pointer variety. The Cherokee I owned and flew for 550 hours had the single pointer and it was easier for me to maintain my desired bank angle with my single pointer than with my friend's double pointer in his Cherokee. I'm sure it really just winds up being a matter of what you're used to looking at. I think the "double pointer" _looks_ a little better just sitting there in the panel... it's real subjective. Best regards, Rod Woodard Loveland, Colorado [I'm putting a Bendix/King Flight Director in my -8 so I don't have to worry about how many "pointers" I have. :-) ] ________________________________________________________________________________
From: "James E. Clark" <James.E.Clark(at)worldnet.att.net>
Subject: Re: Piper pitot
Date: Jun 09, 1997
--> RV-List message posted by: "James E. Clark" Wentworth 1-800-w-e-n-t-w-o-r- About $150-250. They have them (used) with new heating elements installed. No affiliation with them other than I purchased one from them. By the way, either the cost of new heating elements from Piper or the completely new unit from Piper motivated me to consider the "used" approach even though I seem to be sinking a small fortune in this effort already. ;-) James RV6AQ ... wings to be closed, soon, maybe, hopefully. ---------- > From: Mike Wills <manta.nosc.mil!willsm(at)matronics.com> > To: rv-list(at)matronics.com > Subject: RV-List: Piper pitot > Date: Monday, June 09, 1997 4:30 PM > > --> RV-List message posted by: Mike Wills > > I'm interested in one of those Piper "blade style" pitot's for my -4. Does > anyone on the list have one which may be for sale? Alternatively, can anyone > suggest a possible source for one? I assume they are available as salvage > parts. What should I expect to pay for one of these? > > Thanks, > Mike Wills > RV-4(wings) > willsm(at)manta.nosc.mil ________________________________________________________________________________
Date: Jun 10, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Avionics Master Sw . . .
--> RV-List message posted by: "Robert L. Nuckolls, III" /Steve, I do not mean to be answering for Bob, but if it isn't = /the germanium transistor being zap'd by the transient, it will = /be something else. In Van's RV-8 (#1), we have a Rocky Mountain = /Instrument for airspeed/altitude. This instrument has a device = /that does not like transients either. . . . = / . . . . we've had the code trashed 3 times so I moved it to the = /avionics bus which does not get turned on until the engine is = /running. That should solve the problem. = Bill, this is UNACCEPTABLE behavior from a product that is intended to install in an airplane or any other vehicle. Consider your automotive electronics . . . now about as complex as most airplanes. You don't have to worry about zapping those devices in spite of the fact that there's not a nickel's worth of difference between the automotive and aircraft electrical systems. If any product exhibits this kind of behavior, I'd return it to the manufacturer and ask them to FIX it. I've been putting micro-controllers in airplanes since 1980 and I've never had a problem such as you've described becaus= e the ability to avoid it is now child's play from a design perspective. King does it, GM does it, Narco does it, . . . . please don't be so = willing to solve a manufacturer's problems by modifying the way you ope= rate your airplane. Some years ago, when Ni-Cads were catching fire in one airplane after another, the FIX was to add a battery temperature indicator to the aircraft instrument panel and tell the pilot to turn off the battery if it got too hot!!! What hogwash! A voltage regulator's #1 task is to take care of a battery and the obvious solution was to design regulators capable of caring for Ni-Cads. It was easier to put yet anot= her = warning on the panel and "let the pilot take care of it." What's more,= the proponents of this idea were happier to let the customers pay for the fix than to admit to a design flaw in their system. You don't have to put up with this #$@#@$ guys! It's your money, your airplanes and your skills that have to deal with what the elements and your airplane hand you. If some gizmo you purchase can't cut the mustard, send it back. It's your humble acceptance of a sub- standard product that allows it to continue to be sub-standard. Most = of the world signed up to the task over 20 years ago. If someone wants = to play in the same sandbox with the big boys, make 'em play by the = same rules. /Having an avionics bus is still desirable (IMHO), since it allows you = /with one switch to remove a load from the battery, allowing all of the= = /battery energy to be utilized for starting the engine. Besides, = /all solid state devices have a breakdown voltage. True, that's why we design power conditioning and signal interface circuits to completely isolate sensitive devices from potentially damaging sources. I just finished a design for a little timer = that hooks directly to the bus of an A4 that launches our targets. It's got 15v c-mos integrated circuits in it yet you can shoot all DO-160, 600 volt spikes into it all day long and it's not going to get hurt . . . it ain't that tough. And what about all the goodies NOT on the avionics bus? You have to manage those loads one at a time and they generally represent much LARGER loads than all the radio= s. /If the designer of the avionics did not take precautions, transient com= ing off = /the solenoid can still play havoc with your radios, although not as = /likely with the current silicon devices as with the germanium devices. = = The phenomenon that was killing the germaniums was LOW voltage. The event would occur when the bus voltage fell below about 7 volts during= cranking with a dead battery. One could just as easily walk away leavi= ng perfectly good radios on and come back to find a dead battery -AND- zo= rked radios. The wiley transient "spike" has never really existed. Most technicians in radio shops can't tell you what the "second breakdown" phenomenon is. Blaming a radio failure on a "spike" is easy to claim, difficult to defend and we've bought into it for way too many years. /The electronics industry has been developing/using gallium arsenide = /(GaAs) in high frequency components for some time. This material is = /more susceptible to voltage spikes than silicon and may some day end = /up in our transponders and/or GPS receivers (if not already there). = /All the more reason to get complex electronics off the battery when = /engaging the starter. = These devices are NEVER directly interfaced to the outside world without protective isolation. Please, let's not fertilize this hangar-lore and allow it to flourish any longer. If anyone is really concerned about this, call King Radio or any other manufacturer. Find an engineer for the device about which you have some concerns and ask him/her about it. If that = engineer has the slightest concern, I would sincerely like to know thi= er = name cause somebody is blowing smoke. When they certify to TSO and DO-= 160 = requriements, they're saying it was built right so guys like us don't = have = to take responsability for pampering a VERY expensive piece of equipme= nt. = If the EFI computer in a Lexus blew up every so often how long do you = think they'd be in business? If anyone is having troubles in this area with a product design, get in touch with me. I'll forego my outragous fee for the first four hours of consultation time to fix the problem . . . and guess what, we won't spend more than an hour getting it figured out. = Regards, Bob . . . = AeroElectric Connection //// (o o) =3D=3D=3D=3D=3D=3D=3D=3D=3D=3DoOOo=3D(_)=3DoOOo=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D | | | Go ahead, make my day . . . | | Show me where I'm wrong. | =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 72770.552(at)compuserve.com http://www.aeroelectric.com= ________________________________________________________________________________
From: RMille6453(at)aol.com
Date: Jun 10, 1997
Subject: Re: Piper pitot
--> RV-List message posted by: RMille6453(at)aol.com Hi mike! I'm installing a piper pitot. The heating element is bad (not a big deal to me) paid $30. The nice thing about the blade is that no fancy mount is required like the Cessna pitots need. I used a .040 skin doubler and made a triangle gusset out of a piece of bad VS rib. This is mounted on the inside of the last bay of the wing just behind the spar (this makes it accessible through the end of the wing). My mechanic says he sees no reason why it won't work--I hope he's right! Good luck Rob Miller RV8 wings ________________________________________________________________________________
From: TOMRV4(at)aol.com
Date: Jun 10, 1997
Subject: Re: Nuisance trips by design?
--> RV-List message posted by: TOMRV4(at)aol.com << Bob, I have had trouble in the past, leaving the master switch on and having a flat battery. Do you have a circuit for a bright light which comes on when the master is on, and the engine not running ? >> If you're flying an RV-4, you might be interested in a poor man's idiot light that acts as both a master on warning light and a conopy unlatched warning light all in one. I installed it in my plane, and it has saved me a couple of dead batteries and potential problems from a conopy that wasn't fully latched. I purchased a small momentary push button switch from Radio Shack, and installed it in the aft end of the phenolic(sp?) block in the instrument panel that captures the canopy hold down pin. I positioned the switch so that when the pin is FULLY engaged it depresses the switch and extinguishes the light. Simply run the wiring from your master activated bus bar thru the switch to the idiot light. When you are preparing for take off, it acts as a conopy open light, which turns off when your canopy pins are fully engaged. After engine shutdown, should you forget to turn off the master and have opened the canopy, it acts as a master on light. (Of course, you need to have it visible enough to warn you before you exit the plane and latch the canopy shut.) Tom Chapman TOMRV4(at)aol.com RV-4 N153TK San Antonio Working on RV-8 tail kit (ordered wing kit yesterday) ________________________________________________________________________________
From: rvbildr(at)juno.com
Date: Jun 10, 1997
Subject: Re: RV-List Stick Length
--> RV-List message posted by: rvbildr(at)juno.com I cut my stick off at the suggestion of Van's, so that my hand would not hit the panel in the full nose down position. I think the major consideration here is that you have complete and unemcumbered control movement. Different panel and stick grip configurations require different fixes. As Van's said, if it needs cutting, cut it 'til it clears the panel. I bought the wood stick grips, which added quite a bit of height to the sticks. Mal rvbildr(at)juno.com RV- 6 finishing kit ________________________________________________________________________________
Date: Jun 10, 1997
From: Ronald Vandervort <rvanderv(at)linknet.kitsap.lib.wa.us>
Subject: MOV...?
--> RV-List message posted by: Ronald Vandervort re: Aerolectric Connection Hello Bob, Looking at your electrical schematic p Z-5, revised 5/96; What is the MOV unit depicted at two locations..battery Master Sw. and starter contactor? Thanks, Ron Vandervort, RV-6Q, mocking up instrument panel rvanderv(at)linknet.kitsap,lib.wa.us Seattle area ________________________________________________________________________________
Date: Jun 10, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Master switch warning . . .
--> RV-List message posted by: "Robert L. Nuckolls, III" There are several ways to reduce your chances of walking away from the airplane leaving the master switch on; some have already been addressed by others. On of my favorites is to install a SPDT oil pressure switch and use the normally open contact to operate the hour meter directly from the battery so that the electrical system doesn't have to be up to record engine hours. The normally closed contacts are used to operate a "low oil pres" annunciator light and if you like, a little buzzer. This side of the system is powered from the essential bus. After engine shutdown, either the essential bus alternate feed -or- the battery master switch being left on will get you a visual and audible warning. Bob . . .= ________________________________________________________________________________
Date: Jun 10, 1997
From: "John B. Abell" <jbabell(at)ix.netcom.com>
Subject: Re: Panel Equipment List
--> RV-List message posted by: "John B. Abell" Phil, For me, the problem with the Sigma Tek is a little more tedious than Rod's reply might suggest. The two pointers are indeed V-shaped, but they're tilted so that their inner edges are parallel and the space between them is quite narrow so it's difficult to see the line underneath them. I find the single pointer style used in the R. C. Allen (among others) to be much more quickly and accurately readable. It's also easier to maintain a wings level position because I'm able to detect small deviations more quickly and correct for them sooner. Jack Abell RV-6A N333JA (Reserved) ________________________________________________________________________________
Subject: rv6 tail 4 sale
Date: Jun 10, 1997
From: "Sam Ray" <str(at)almaden.ibm.com>
--> RV-List message posted by: "Sam Ray" Completed rv6 tail for sale at the price of a kit from Van's. EXCELLENT workmanship. Sam Ray San Jose, CA str(at)almaden.ibm.com ________________________________________________________________________________
Date: Jun 10, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Grounding questions
--> RV-List message posted by: "Robert L. Nuckolls, III" Dave, Just found your original about the ground block and solder sleeves. Did we get all your questions answered? Bob . . .= ________________________________________________________________________________
Date: Jun 10, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Master trim disconnect
--> RV-List message posted by: "Robert L. Nuckolls, III" /Regarding your post to the RV-List about trim disconnects; = < You can implement a VERY failure tolerant system using the stock < "coolie hat" type switches combined with either a "TRIM ARM" < pushbutton on the stick or a "MASTER TRIM DISCONNECT". Either < system may be built up from currently available components. = = /I had been thinking of using a pull breaker to disconnect my elevator t= rim and a /switch on the stick to disconnect my autopilot servo. How would the sys= tem you /describe differ? Would both the AP servo and elevator trim be disconnec= ted by /one switch? If I send you a SASE could you return a schematic? = The way it's usually done on the big ships is to put a single flight systems disconnect switch on the stick or wheel so that the pilot doesn't have to go looking for a breaker or another switch while the malfunctioning system is driving things further and further out of trim. A single relay is wired in a latching configuration to supply power to all systems capable of moving flight surfaces. A normally closed pushbutton on the stick or wheel is used to unlatch the = relay and kill power to all flight surface movers. The system is reset with another button on the panel. When funny things start happening, you don't want to be using a lot of time to stop the motion . . . the longer it takes to shut down an errant system, the further out of trim you become. A #10 SASE with the words "master trim disonnect" on the back of it mailed to 6936 Bainbridge Road, Wichita, KS 67226 will get the interested party a schematic. Bob . . .= ________________________________________________________________________________
Date: Jun 10, 1997
From: Scott Gesele <scottg(at)icsnet.com>
Subject: Re: Observation on floor vibration -6
--> RV-List message posted by: Scott Gesele >>As a side issue has anyone else noticed fuel seepage from the top of the >>fuel selector valve that Van's supplies with the kit? This has started to >>leave the tell tale stain on the top surface of the selector support! Any >>special do's and don'ts here? >> >>L.Coats RV6 flying 192hr >> >I had this happen at about 1 1/2 year point. Tried all of the magic stuff >to no avail. Finally , after talking to the people at Vans, put in a >selector from Piper. Worked great, no more seepage. >John Darby RV6 N61764 flying >Stephenville TX >johnd@our-town.com > Which fuel selector has been having this problem, the original three position or the current four position? If you are referring to the original three position, does the current selector being shipped solve this problem? Scott Gesele N506RV (Painting) ________________________________________________________________________________
Subject: Re: 6\6A Fuse Jig.
From: ebundy(at)juno.com (Ed Bundy)
Date: Jun 10, 1997
--> RV-List message posted by: ebundy(at)juno.com (Ed Bundy) >Does anyone know of a 6\6A fuse jig in the North Carolina, Virginia, >South Carolina, Georgia, Tennesse area that I might be able to >purchase? >If not, how hard is it to actually build one? >Wings done, Fuse here is a week Wesley, building the fuse jig is FAR easier than building a set of wings... :-) Seriously, if you can find one locally, great. If not, then you can build one in less than a day for around $50. Ed Bundy RV6A - first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
Date: Jun 10, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: MOV...? What is a MOV?
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) Hi all, >Hello Bob, > Looking at your electrical schematic p Z-5, revised 5/96; What is >the MOV unit depicted at two locations..battery Master Sw. and starter >contactor? I'll take a shot at this question since Bob must be at lunch. MOV's (Metallic Oxide Varistor) are solid state electronic components that love transients, spikes and such. They eat them for lunch! That is their whole raison d'etre. Along with other components like chokes and capacitors they filter out the voltage excursions and send the surplus to a hole in the ground -- they short overvoltages to ground. They love spikes! At the same time, they hate change. They like to keep the voltage constant or at least from changing rapidly. Things change in my industry - computers and software - so fast that last year is like a decade in the real world! A five year old computer is like a fifty year old engine - an antique. In the old days, say the seventies, these things either didn't exist or were expensive and heavy especially since they had to sink (get rid of) large amounts of excess from equipment that drew large amounts of power. The equipment now draws very little and hardly needs cooling fans. So small filters in the power path can really flatten transients. Look at how the price of computer surge protectors has fallen. Rip one up and you'll find MOVs. If they have come up with something newer since I looked! But what do I know? I'm into software now and we could really use something to filter out the bugs. ("If buildings were built the way software is built, the first woodpecker to come along would destroy civilization." - from Dkystra I think.) Hal Kempthorne RV-6AQ -- On main gear halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
From: "James E. Clark" <James.E.Clark(at)worldnet.att.net>
Subject: Re: EXP-Bus Safety?
Date: Jun 10, 1997
--> RV-List message posted by: "James E. Clark" ---------- > From: Bill Benedict <europa.com!billb(at)matronics.com> > To: rv-list(at)matronics.com > Subject: Re: RV-List: EXP-Bus Safety? > Date: Monday, June 09, 1997 8:54 PM > . > > The electronics industry has been developing/using gallium arsenide (GaAs) > in high frequency components for some time. This material is more > susceptible to voltage spikes than silicon and may some day end up in our > transponders and/or GPS receivers (if not already there). All the more > reason to get complex electronics off the battery when engaging the starter. > Bill > I actually think that some of the GPS people have been using GaAs for some time. James RV6AQ ... wings ...one day > > > > Bill > RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV > flying hours. > These opinions are mine and do not necessarily represent the opinions or > position of my employer. ________________________________________________________________________________
From: "Andy Gold" <winterland(at)theharddrive.net>
Subject: subscribe
Date: Jun 10, 1997
--> RV-List message posted by: "Andy Gold" subscribe ________________________________________________________________________________
Date: Jun 11, 1997
From: "L. Coats" <lcoats(at)wave.co.nz>
Subject: Re: Observation on floor vibration -6
--> RV-List message posted by: "L. Coats" > >Which fuel selector has been having this problem, the original three >position or the current four position? If you are referring to the original >three position, does the current selector being shipped solve this problem? > >Scott Gesele N506RV (Painting) > It is the original three position fuel selector valve. I can't comment on the current model. L. Coats ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 10, 1997
Subject: Re: Master switch warning . . .
--> RV-List message posted by: mikel(at)dimensional.com >--> RV-List message posted by: "Robert L. Nuckolls, III" > > There are several ways to reduce your chances of walking > away from the airplane leaving the master switch on.... Bob: What is the circut that is used in cars that runs the "idiot lights", one of which is the ALT? When the car is not running, the light is on. Could this be done using the Ford regulator? Seems if cars do it, it should be easy........however..... Michael ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 10, 1997
Subject: Re: Rudder trim
--> RV-List message posted by: JamesCone(at)aol.com Denny and listers, Thanks for your comments about my newsletter. To answer your question about the rudder trim system I offer the following. My rudder trim system that was published in my newsletter works great. On a long climb, I put just a bit of rudder trim in and the plane climbs straight as an arrow. After accelerating to cruise speed, I take out a bit of the trim and again it flies like an arrow. I would do this again if I had it to do over again. It works and does not have an ugly trim on the rudder. I can trim for any cruise speed. Your idea about how to hook up the cable woud word just as well. One thing that I noted is how little rudder trim movement is needed to keep in trim. I allowed far too much control authority and can practically put my plane into a slip if I put too much trim in. I have 40 pounds of trim authority at the trailing edge of the rudder. That is far more than is required. Ten pounds would probably be plenty. I do like the fact that my rudder cannot slam back and forth in the wind and that my rudder cables are always tight. I always thought that control cables were supposed to be tight at all times and that was the impetus for designing the system in the first place. Jim Cone jamescone(at)aol.com Jim Cone jamescone(at)aol.com ________________________________________________________________________________
Subject: Carb Heat
Date: Jun 10, 1997
From: Mike Kukulski <kukulski(at)highfiber.com>
--> RV-List message posted by: Mike Kukulski For those who have used Van's filtered airboxes, how have you modified them to duct hot air from an exhaust mounted muff to the FAB alternate air inlet. The design of the existing alternate air door actuator arm doesn't provide for mounting a duct flange here. I'd appreciate any ideas. Cowl fitted; ready for airbox. Mike Kukulski RV-4 N96MK kukulski(at)highfiber.com Albuquerque, NM ________________________________________________________________________________
Date: Jun 11, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: Re: Master switch warning . . .
--> RV-List message posted by: "Robert L. Nuckolls, III" /Bob: What is the circut that is used in cars that runs the = /"idiot lights", one of which is the ALT? When the car is not = /running, the light is on. Could this be done using the Ford = /regulator? Seems if cars do it, it should be easy........ /however..... Sure, I think that would work too. My thinking was that since the oil pressure switch exists for operating the Hobbs anyway, why not get "the right switch" and get an oil pressure warn PLUS master switch warn. I think I've got a more intense interest in oil pressure than in alternator ops . . . but your idea is sound. Bob . . . ________________________________________________________________________________
From: rvbildr(at)juno.com
Date: Jun 11, 1997
Subject: Re: Rudder trim
--> RV-List message posted by: rvbildr(at)juno.com Jim, I missed your rudder trim article. Which issue was it in? Thanks. Mal rvbildr(at)juno.com ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Jun 11, 1997
Subject: Re: MOV...?
--> RV-List message posted by: Vanremog(at)aol.com << Looking at your electrical schematic p Z-5, revised 5/96; What is the MOV unit depicted at two locations..battery Master Sw. and starter contactor? >> Ron- Try Panasonic ERZ-C05DK180. This is a Metal Oxide Varistor and is available from Digi-Key, Allied, Newark and others. -GV ________________________________________________________________________________
Date: Jun 11, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Observation on floor vibration -6
--> RV-List message posted by: John Darby <johnd@our-town.com> >>>As a side issue has anyone else noticed fuel seepage from the top of the >>>fuel selector valve that Van's supplies with the kit? This has started to >>>leave the tell tale stain on the top surface of the selector support! Any >>>special do's and don'ts here? >>I had this happen at about 1 1/2 year point. Tried all of the magic stuff >>to no avail. Finally , after talking to the people at Vans, put in a >>selector from Piper. Worked great, no more seepage. >Which fuel selector has been having this problem, the original three >position or the current four position? If you are referring to the original >three position, does the current selector being shipped solve this problem? > >Scott Gesele N506RV (Painting) > Scott; Mine was the 'original' as shipped by Vans about 4 to 5 years ago. When I talked to them about 2 years ago about the problem, he said they had a 'new' selector out . I haven't tried the 'new' selector by Vans. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Jun 11, 1997
From: catbird(at)taylortel.com (TTC Carroll A. Bird)
Subject: Re: MOV...?
--> RV-List message posted by: catbird(at)taylortel.com (TTC Carroll A. Bird) Ronald Vandervort wrote: > > --> RV-List message posted by: Ronald Vandervort > > re: Aerolectric Connection > > Hello Bob, > Looking at your electrical schematic p Z-5, revised 5/96; What is > the MOV unit depicted at two locations..battery Master Sw. and starter > contactor? > > > Thanks, > Ron Vandervort, RV-6Q, mocking up instrument panel > rvanderv(at)linknet.kitsap,lib.wa.us > Seattle area Ron: This is a metal oxide varistor. Call Bob, He will sell them for a buck each. Carroll ________________________________________________________________________________
From: CWhig49723(at)aol.com
Date: Jun 11, 1997
Subject: Shipping cost
--> RV-List message posted by: CWhig49723(at)aol.com I finally received my wing kit , and was surprised that the shipping cost to GA was just $148.00 . ABF Freight. Chuck Whigham RV6A Cwhig49723(at)aol.com inventory of wing kit. ________________________________________________________________________________
From: PhilipR920(at)aol.com
Date: Jun 11, 1997
Subject: Re: Rudder trim
--> RV-List message posted by: PhilipR920(at)aol.com Jim, I have installed the trim system similar to what you describe, but don't get anything close to forty pounds of force at the rudder. I think the system will work as I have it installed, but would like to understand how you measured the force. Phil Rogerson 6AQ60057 ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Jun 11, 1997
Subject: FLAPS UP SWITCH
--> RV-List message posted by: MAlexan533(at)aol.com I have an extra momentary switch on top of my control stick in my RV-4, and would like to set this switch up to control 'flaps up'. I think this feature would make the aircraft much easier to land with the ability to put up the flaps at the moment of touch down. This aircraft and the RV-6 have a tendency toward bouncing due to the spring gear. We used to use this technique on manual gear Mooneys and it worked great. The jet-liners use it also. How about some input on this? ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Jun 11, 1997
Subject: turn coordinator
--> RV-List message posted by: MAlexan533(at)aol.com Question; The ball on my turn coordinator sits half off to the left when the aircraft is sitting, as well as in flight. How do I get it centered? The instrument seems to be sitting level in the instrument panel. The only thing I can think of is to slightly turn the instrument in its hole until the ball is centered and then remount it. Is this correct? ________________________________________________________________________________
From: "Ron Mowrer" <rkymtn(at)trib.com>
Subject: RMI microEncoder & Voltage Transients
Date: Jun 11, 1997
--> RV-List message posted by: "Ron Mowrer" This is in response to a thread started when Bill Benedict mentioned that they had three "code" crashes of a Rocky Mountain Instrument microEncoder in the Van's RV8 caused by voltage transients. The fault is in the reset circuit. This circuit monitors the internal voltage powering the micro controller (MCU) and other ICs. When the voltage drops below a level for reliable operation, the reset circuit forces the MCU into reset. It also holds the MCU in reset during power up. Reset must be asserted a certain amount of time until the MCU has time to get all its internal circuits synchronized. With the right (or wrong, from our point of view) conditions, the buss voltage forces the internal voltage below the reset point and then back out of reset in less than the time needed by the MCU to get properly reset. The "crazy" MCU would then write a couple of bad bytes into the non-volatile memory... leaving the pilot with a "tables error" message. The microEncoder was introduced in 1989, and since that time, whenever this upset did happen, we sent the customer a power line choke to install between the aircraft buss and the unit to smooth out the voltage transients... with excellent results. We still have seven power line chokes left out of the twenty-four ordered since the symptom first occurred. As best as I know, Van's got their first microEncoder and installed it in the RV6B about March '94 and used it without trouble. A second microEncoder was shipped in May '95 for the RV8. This second unit was returned to us with a "tables error" in December '95 (seven months later) and was returned (as per our normal fix) with a power line choke and how to install it. That same unit was returned after another 12 months service with the same "tables error". This DID set the red flags showing and I searched for a solution other than the power line choke. A new reset circuit was designed using a new IC that has a built-in reset pulse width (time in reset) no matter that the input power drop is very brief. This hand-built reset circuit was installed in Van's unit and returned with a note that the problem should never happen again. Apparently, while we installed the reset circuit (about a week), Van's removed the older unit from the RV6B and put it in the RV8. Sure enough, six months later (5/97), that unit showed up here with a "tables error", and was also treated to the new reset circuit. Although the power line choke had appeared to fix previous occurrences, we decided at that time to install the new reset unit in all future units, as we agree with Bob Nuckolls that the end user shouldn't have to deal with the potential failure. The new reset is a small surface mount IC installed on a small PC board that plugs into the socket where the current reset IC is installed. All the parts for the new reset are in-house and will be shipped to an assembler next week. All current customers will be advised of the availability of the new free reset circuit in an upgrade notice as soon as available... along with information about new software features etc. that may have been added since their purchase. Since this problem has appeared on the RV list and needed a response, you have advance notice of our intentions. RMI really values our customers and strives to excel in our customer service/support, warranty policy, and products. Regards, Ron Mowrer /^\ /\/ \ Rocky Mountain Instrument / RMI \ http://rkymtn.com (307) 864-9300 (vox/fax) -------------------------------------- ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 11, 1997
Subject: Re: Carb Heat
--> RV-List message posted by: mikel(at)dimensional.com >For those who have used Van's filtered airboxes, how have you modified >them to duct hot air from an exhaust mounted muff to the FAB alternate >air inlet. Mike: I mounted a 2 inch aluminum flange from Aircraft Spruce at the area that is supposed to be open for the engine compartment air inlet. Problem is, there is not enough area in the 2 inch flange for full air flow, so I also have some of the original opening left open. I cut off most of the rear facing flange part and riveted it to the box on the front of the flange that is left, running a hose from my heat muff to the flange. Seems to work well. flange carb here ___[ ]______________________ l l air box l From: vans(at)europa.com
Date: Jun 11, 1997
Subject: FI Boost pumps
--> RV-List message posted by: vans(at)europa.com We at Van's are looking into various manufacturers of high pressure (for fuel injected engines) fuel boost pumps. Does anyone have experience with any vendors? Does anyone know the phone number of Dukes or Weldon, manufacturers of fuel pumps? We are aware of Airflow Performance, so we don't need their number. Thanks, Bill Bill Benedict G.M. ________________________________________________________________________________
Date: Jun 11, 1997
From: scott.fink(at)Microchip.COM (Scott Fink)
Subject: Re: turn coordinator
--> RV-List message posted by: scott.fink(at)Microchip.COM (Scott Fink) --IMA.Boundary.556050668 --> RV-List message posted by: MAlexan533(at)aol.com Question; The ball on my turn coordinator sits half off to the left The mounting holes in my Cherokee are actually mounting slots that allows you to rotate the TC to center the ball in a level attitude when mounting it. I plan to drill two holes in each screw location and file out the material between them to make short arc slots so I can turn it in my RV6 (when I get there). Scott Fink RV6- working on left wing --IMA.Boundary.556050668 SMTP -0700 (firewall-user@prometheus-gate.Microchip.COM [198.175.253.129]) by titan.Microchip.COM (8.6.12/8.6.12) with SMTP id KAA20517 for smap (3.2) From: aol.com!MAlexan533(at)matronics.com Date: Wed, 11 Jun 1997 09:51:45 -0400 (EDT) Subject: RV-List: turn coordinator --IMA.Boundary.556050668-- ________________________________________________________________________________
Date: Jun 11, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Fuel Selector
--> RV-List message posted by: Bob Skinner >--> RV-List message posted by: John Darby <johnd@our-town.com> > > >>>>As a side issue has anyone else noticed fuel seepage from the top of the >>>>fuel selector valve that Van's supplies with the kit? This has started to >>>>leave the tell tale stain on the top surface of the selector support! Any >>>>special do's and don'ts here? >>>I had this happen at about 1 1/2 year point. Tried all of the magic stuff >>>to no avail. Finally , after talking to the people at Vans, put in a >>>selector from Piper. Worked great, no more seepage. > >>Which fuel selector has been having this problem, the original three >>position or the current four position? If you are referring to the original >>three position, does the current selector being shipped solve this problem? >> >>Scott Gesele N506RV (Painting) >> >Scott; Mine was the 'original' as shipped by Vans about 4 to 5 years ago. >When I talked to them about 2 years ago about the problem, he said they had >a 'new' selector out . I haven't tried the 'new' selector by Vans. >John Darby RV6 N61764 flying >Stephenville TX >johnd@our-town.com Fellow RVers, I believe that Van's is now shipping a four way valve. This valve has a "delrin spool" instead of the brass spool. The all brass valve tended to bind up as the brass spool galled on the brass seat. For those having problems with the old brass, three way valve, you can buy a new 3 way valve with the delrin spool. This way, you won't have to do any changing of the fuel lines or mount plate. My original valve wore out after 100 or so hours and I replaced it with the delrin which has operated for 250 hours with no problems. It seems that the clicks are more pronounced on the newer valve. The original problem was leakage out of the top. I just took my old brass-on-brass valve apart and don't see any type of packing at the top where the stem exits the nut (may have lost some of the parts?) If this is true, I assume fuel is leaking past the spool and, if so, I'd guess there is no way to stop the leak but to purchase a new valve. ***Just a wild guess as I'm not a valve expert.*** Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Jun 11, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: turn coordinator
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) That is the right thing to do to get the ball to center - the mounting on my Deb is slotted. Hal Kempthorne RV-6AQ -- On main gear halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Jun 11, 1997
From: RodWoodard <rodwoodard(at)mcione.com>
Subject: Re: RMI microEncoder & Voltage Transients
--> RV-List message posted by: RodWoodard Hi Ron: I'm a member of the rv-list and I'd like to thank you for your great response. You've definitely got my business for the microEncoder when the time comes. I also wanted to maybe set your mind at ease... I've been a subscriber to the rv-list for about the last 2 years and 99.9% of the comments with regard to your products are very positive. I just don't want you to think that the recent thread was a real big deal. Best regards, Rod Woodard Loveland, Colorado RV-8, #80033 ---------- > From: Ron Mowrer <trib.com!rkymtn(at)matronics.com> > To: rv-list(at)matronics.com > Subject: RV-List: RMI microEncoder & Voltage Transients > Date: Wednesday, June 11, 1997 7:58 AM > > RMI really values our customers and strives to excel in our customer > service/support, warranty policy, and products. > > Regards, > > Ron Mowrer > > > /^\ > /\/ \ Rocky Mountain Instrument > / RMI \ http://rkymtn.com > (307) 864-9300 (vox/fax) > -------------------------------------- ________________________________________________________________________________
Date: Jun 11, 1997
From: "Robert L. Nuckolls, III" <RNuckolls(at)compuserve.com>
Subject: RMI microEncoder & Voltage Transients
--> RV-List message posted by: "Robert L. Nuckolls, III" /This is in response to a thread started when Bill Benedict = /mentioned that they had three "code" crashes of a Rocky = /Mountain Instrument microEncoder in the Van's RV8 caused = /by voltage transients. /The fault is in the reset circuit. This circuit monitors . . . / / / / . . . . we decided at that time to install the new reset unit = /in all future units, as we agree with Bob Nuckolls that the = /end user shouldn't have to deal with the potential failure. = /The new reset is a small surface mount IC installed . . . / / / . . . . Since this problem = /has appeared on the RV list and needed a response, you have = /advance notice of our intentions. / RMI really values our customers and strives to excel in our = /customer service/support, warranty policy, and products. I've only spoken with Ron a few times on the phone and for minutes at a time at OSH but when this topic came up, I remember betting that we were going to hear from him and that his attitude and services were going to be in support of his customers. Now if the great PMA-TSO-CERTIFIED shops which most of general aviation holds in high esteme could be so responsive. But they cannot . . . almost as if it were by design. Large corporation policy is set by committee and committees tend give you a very middle-of-the-road, average = solution. The "little guys" like Ron M., Bill B. can make = an executive decision while talking out your problems on the phone . . . these folk and their peers stand out as some of amateur built aviations most sterling assets. Bob . . .= ________________________________________________________________________________
From: Michael Angiulo <mikeang(at)MICROSOFT.com>
Subject: Re: Rudder trim
Date: Jun 11, 1997
--> RV-List message posted by: Michael Angiulo " I do like the fact that my rudder cannot slam back > and forth in the wind and that my rudder cables are always tight. I > always > thought that control cables were supposed to be tight at all times and > that > was the impetus for designing the system in the first place." > > There is one good reason to not have the cables be too tight at idle. I was doing some tailwheel training in a champ the other day and on landing rollout the tailwheel shimmied very strongly. The tailwheel on the plane was known to be too big and the bearing was loose but the result was that one of the two chains going to the tailwheel snapped. The opposing spring then turned the tailwheel trying to groundloop the plane. Fortunately enough rudder countered that and the plane slowed down. Basically the point is that if you have forces applied by springs that are strong, if one side breaks you end up with a big turning force applied at what can be a pretty inopportune time. Just something to consider during rigging. -Mike RV8 #80047 ________________________________________________________________________________
Date: Jun 11, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: FI Boost pumps
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) Wasn't someone using Mazda a fuel injection car fuel pump with success? I can probably find a Dukes number. They are installed in Beechies. Just recently I got a message from them that my pump was likely to fail and destroy everything else unless I sent them a huge wad of money and I think the phone number was there. I think they are called Dukes, Inc. No web page www.dukes.com. Hal Kempthorne RV-6AQ -- On main gear halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > > We at Van's are looking into various manufacturers of high pressure (for > fuel injected engines) fuel boost pumps. Does anyone have experience with > any vendors? Does anyone know the phone number of Dukes or Weldon, > manufacturers of fuel pumps? We are aware of Airflow Performance, so we > don't need their number. > Thanks, Bill > > Bill Benedict G.M. > ________________________________________________________________________________
Date: Jun 11, 1997
From: Dave Barnhart <barnhart(at)A.crl.com>
Subject: Re: Grounding questions
--> RV-List message posted by: Dave Barnhart Bob: >Just found your original about the ground block and >solder sleeves. Did we get all your questions answered? Except one: Back to those terminal blocks... I have a couple of spots, though, where I could use *something* like that: 1. I have an 'Audio' circuit, which powers the intercom, CD player, and two Bose headsets. It would be convienient to run one wire from the Circuit Breaker to a convieniently-located terminal block and have the wiring to the four items branch out from there. 2. I have a small 'Hot Battery DC Bus' for things like a clock and the 'keep-alive' on a couple of electronic items. Again, it would be convienient to use a terminal block. What would you use instead? BTW, you asked if I had ever seen them used in a [production] airplane. While I have not seen the ACS/Radio Shack terminal blocks (with a double row of terminals) used in an airplane, I *have* seen something similar used quite often. I don't know what you call it (except a terminal block), but it is a single row of terminals, each is a #8 stud, mounted in an insulator. Best Regards, Dave Barnhart ev-6 sn 23744 N601DB installing electrical and avionics ________________________________________________________________________________
Date: Jun 11, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: aileron bellcrank bushings
--> RV-List message posted by: Bill Benedict Steve, I put the bait out and no one jumped on it as to what clearance is needed between the bushing and the 4130 tube of the bellcrank. A quick check in a table of *Coefficient of thermal expansion* (which did not specifically call out 4130 steel, show that brass and stainless steel both have similar rates of expansion which indicates there is little chance of one expanding more than the other, thus binding is not a problem. This whole discussion gets down to the point that you can probably just clean the hole up, slide the brass bushing in and it will be good indefinitely. Van has been using the brass and steel tube concept in the control columns of the 4 and 6's for years, and to my knowledge, there has not been a problem. One of the characteristics of the RV controls is how smooth and bind-free they are, so I think this is a non problem Bill >--> RV-List message posted by: spjohnsn(at)ix.netcom.com (Stephen Paul Johnson) > >Bill wrote: >> > >>can be debated, but this seems to be the convention we use. So, I >guess no >>one really needs a 0.249 reamer for the center, although it would be >>cleaner than running a drill bit through, but you could use a reamer >to >>clean up the tube in the bellcrank. This will be 0.375+ inches. Lets >start >>a discussion on exactly what size it should be with comments from the >>appropriate people. >> > >Bill, thanks very much for clearing this up. I have some concern as to >what the clearance should be between the bushing and the bellcrank to >allow the bellcrank to turn without binding over the wide temperature >range the plane will operate in. In particular, is distortion of the >bellcrank at temperature extremes due to built in stresses from the >welding a possibility? > >Steve Johnson > >RV-8 #80121 > > Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
Date: Jun 12, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: RMI microEncoder & voltage transients
--> RV-List message posted by: "les williams" WOW! This is the real POWER OF THE LIST in action. I just last week received my microEncoder kit, and after reading Bill's comments, I really questioned whether or not I should keep it or return it. I certainly don't want an electronic gismo that might go blip out in the middle of nowhere when I am using it for a primary flight instrument! It isn't like you can pull it and run to the nearest aviation supply store and pick up a replacement! I'm glad that Mr. Mowrer responded so quickly and offered up a "fix" for their product. But I wonder how long it would have been, and under what other circumstances this reaction would have been taken, if it were not for the "list"? I like the features of the microEncoder and hope that the experiences of Van's as related by Bill, is an isolated case. I would still like to use it, I think! Does anybody have any other comments, good or bad about it? Thanks, Les Williams/RV-6AQ/N24LW (res)/finish kit/RV-6A N299LJ sold 10/95 ________________________________________________________________________________
Date: Jun 11, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: RMI microEncoder & Voltage Transients
--> RV-List message posted by: Denny Harjehausen >> >> RMI really values our customers and strives to excel in our customer >> service/support, warranty policy, and products. >> >> Regards, >> >> Ron Mowrer >> >> >> /^\ >> /\/ \ Rocky Mountain Instrument >> / RMI \ http://rkymtn.com >> (307) 864-9300 (vox/fax) >> -------------------------------------- > I have just started to build the RMI units, but I find Ron's support excellent. Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 11, 1997
Subject: Re: Rudder trim
--> RV-List message posted by: JamesCone(at)aol.com I used a fish scale and pulled on the trailing edge against the offset trimmed rudder. Jim jamescone(at)aol.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 11, 1997
Subject: Re: Rudder trim
--> RV-List message posted by: JamesCone(at)aol.com The article about the rudder trim was in the October, 1996 issue. If you did not get that issue the 1996 back issues are $5.00. Same goes for 1995 issues. Jim Cone, Editor Van's Air Force, Tri-State Wing Newsletter 422 Savannah Ridge Drive St. Charles, MO 63303 jamescone(at)aol.com ________________________________________________________________________________
Date: Jun 11, 1997
From: Gordon_Munck(at)pilotrock.k12.or.us (Gordon Munck)
Subject: unsubscribe gordon_munck(at)pilotrock.k12.or.us
--> RV-List message posted by: Gordon_Munck(at)pilotrock.k12.or.us (Gordon Munck) unsubscribe gordon_munck(at)pilotrock.k12.or.us ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: Re: Rudder trim
Date: Jun 12, 1997
--> RV-List message posted by: kevin lane >--> RV-List message posted by: Michael Angiulo > > " I do like the fact that my rudder cannot slam back >> and forth in the wind and that my rudder cables are always tight. I >> always >> thought that control cables were supposed to be tight at all times and >> that >> was the impetus for designing the system in the first place." >> >>. Basically the point is that if you have forces applied by springs >that are strong, if one side breaks you end up with a big turning force >applied at what can be a pretty inopportune time. Just something to >consider during rigging. > so how do you explain this to us 6A guys? :=) ________________________________________________________________________________
Date: Jun 11, 1997
From: Ronald Vandervort <rvanderv(at)linknet.kitsap.lib.wa.us>
Subject: Re: Canopy, Oh MY Canopy, Part Deaux
--> RV-List message posted by: Ronald Vandervort Hello Jim, A question on your statement; " Take a look at the angle of the Plexiglass relative to the level line where it will set on the roll-over bar. Raise the sliding part of the frame so that it follows this line." Without the canopy setting on the roll-over bar this appears to be guess work... finding that line. Am I missing something? Ron Vandervort, RV-6Q Seattle area ________________________________________________________________________________
Date: Jun 12, 1997
From: Wes Hays <whays(at)tenet.edu>
Subject: Visiting Great Northwest!
--> RV-List message posted by: Wes Hays Becky and I will be visiting in the Washington/Oregon area from 6/18 thru 7/1 and would really like to see some of the RV's in the area. We are building a 6A, and are naturally interested in the 6's. So, If you would not mind sharing your project, or me *picking your brain* I would appreciate the opportunity to visit. Please e-mail me off line with name, address and phone so we can call if we are close to you. We will be traveling up Hwy 101 on vacation. TIA Wes Hays 6A, (Assembling left wing) whays(at)tenet.edu ________________________________________________________________________________
Date: Jun 12, 1997
From: "Scott M. Kuebler" <keebs(at)buffnet.net>
Subject: HS Front Spar
--> RV-List message posted by: "Scott M. Kuebler" I have a question on how to fabricate the HS-610 & HS-614. On drawing 3-PP there are two holes labeled "drill in assembly with fuselage" and "drill in assembly with ribs". I know these holes are not to be riveted, but should I pilot drill them with a #40 before assembly of the front spar? Thanks in advance, Scott Kuebler RV-6 ________________________________________________________________________________
Date: Jun 12, 1997
From: spjohnsn(at)ix.netcom.com (Stephen Paul Johnson)
Subject: aileron bellcrank bushings
--> RV-List message posted by: spjohnsn(at)ix.netcom.com (Stephen Paul Johnson) You wrote: > >This whole discussion gets down to the point that you can probably just >clean the hole up, slide the brass bushing in and it will be good >indefinitely. Van has been using the brass and steel tube concept in the >control columns of the 4 and 6's for years, and to my knowledge, there has >not been a problem. One of the characteristics of the RV controls is how >smooth and bind-free they are, so I think this is a non problem Bill > Bill, Thanks for the response. I'm glad it's a non problem and will just go with all those hours of flying experience by your builders. Steve ________________________________________________________________________________
Date: Jun 12, 1997
From: Craig Hiers <CRAIG-RV-4.@worldnet.att.net>
Subject: Re: Shipping cost
--> RV-List message posted by: Craig Hiers <CRAIG-RV-4.@worldnet.att.net> aol.com!CWhig49723(at)matronics.com wrote: > > --> RV-List message posted by: CWhig49723(at)aol.com > > I finally received my wing kit , and was surprised that the shipping cost to > GA was just $148.00 . ABF Freight. > > Chuck Whigham > RV6A > Cwhig49723(at)aol.com > inventory of wing kit. Chuck Wait until you get the finishing kit, it was over 300$ to Tallahassee. This airplane is costing a fortune. Craig Hiers RV-4 N143CH Installing the electrical system ________________________________________________________________________________
Date: Jun 12, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Rudder trim
--> RV-List message posted by: John Darby <johnd@our-town.com> The tailwheel on >the plane was known to be too big and the bearing was loose but the >result was that one of the two chains going to the tailwheel snapped. >The opposing spring then turned the tailwheel trying to groundloop the >plane. Fortunately enough rudder countered that and the plane slowed >down. Basically the point is that if you have forces applied by springs >that are strong, if one side breaks you end up with a big turning force >applied at what can be a pretty inopportune time. Just something to >consider during rigging. Mike; Not to argue the point, but if memory serves me, I think the T-6 and the P-51 had tight rudder cables but NO springs. I know that I had problems when rigging my RV6 bird, couldn't get the cables tight for that 'twang' I remembered from the early days. Called Vans and they said they were not tight. The springs I remember on the two birds were to help adjust the rudder pedals for depth, or length of leg. Seems like they were sort of a closed circuit or cable loop type of thing. You are sure right about the big turning force at a bad time. Piper Colt, landing, right rudder pedal went to fire wall, left rudder pedal to fire wall- both of them at firewall!!!! Very tight circle to the right. Rudder cable swedge on left side of rudder had come 'unswedged'. Changed drawers, swedged correctly and tested with gauge and flew again. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Jun 12, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Grounding questions
--> RV-List message posted by: John Darby <johnd@our-town.com> >While I have not seen the ACS/Radio Shack terminal blocks (with a double >row of terminals) used in an airplane, I *have* seen something similar used Dave; These gizmos worked fine for me. I used the Radio Shack terminal block for three things. First for grounding block. The stud type thing fast began to look like a rosette of wires, so I put in one of the blocks of I believe 8 per side, grounded the strip to the single ground and tied the rest to the block. Don't know if Bob approves of it or not, been thinking of asking him one day. The 'bad grounding' thing in civilian a/c is like the A/F 'I aint the regular crew chief'. The other place I used it is for instrument light and dimmer. Took the power wire to the bus bar, then off of it to the instruments. Sure simplified wiring for me and at a very reasonable price. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Jun 12, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Fuel Selector
--> RV-List message posted by: John Darby <johnd@our-town.com> >Fellow RVers, > I believe that Van's is now shipping a four way valve. This valve has a >"delrin spool" instead of the brass spool. The all brass valve tended to >bind up as the brass spool galled on the brass seat. For those having >problems with the old brass, three way valve, you can buy a new 3 way valve >with the delrin spool. This way, you won't have to do any changing of the >fuel lines or mount plate. My original valve wore out after 100 or so hours >and I replaced it with the delrin which has operated for 250 hours with no >problems. It seems that the clicks are more pronounced on the newer valve. > The original problem was leakage out of the top. I just took my old >brass-on-brass valve apart and don't see any type of packing at the top >where the stem exits the nut (may have lost some of the parts?) If this is >true, I assume fuel is leaking past the spool and, if so, I'd guess there is >no way to stop the leak but to purchase a new valve. ***Just a wild guess >as I'm not a valve expert.*** Bob is right about the valve. My original did have a very hard red material as a packing, but it was badly gauled when the leak at the stem occurred. The Piper valve that I got from the local FBO was 3 port, fit the same holes as the original, and you will not believe this, but he charged me less than what Vans wanted for the 4 port valve. The Piper does have the 'plastic' spool in it. Mounting wise, it leaves the OFF position at the 7:30 point, LEFT at 10:30, RIGHT at 1:30. Worked for me. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
From: rvbildr(at)juno.com
Date: Jun 12, 1997
Subject: Re: Rudder trim
--> RV-List message posted by: rvbildr(at)juno.com Jim, Can you answer a couple of stupid questions about the rudder trim, as illustrated in your Oct '96 newsletter? 1. Is the large pulley a single pulley? What are the approx. diameters of both pulleys? 2. Is the cable continuous from one spring to the other, going around both pulleys and connected by the turnbuckle? 3. What is the vertical surface just aft of the small pulley? Is it a bracket of some kind? 4. Lastly, what is the shaft made of and how did you anchor it to the firewall? Thanks much. Mal rvbildr(at)juno.com RV-6 finishing kit started. ________________________________________________________________________________
Date: Jun 12, 1997
Subject: Re: HS Front Spar
<339FECAF.2159(at)buffnet.net>
From: ab6a(at)juno.com (ALLAN E POMEROY)
--> RV-List message posted by: ab6a(at)juno.com (ALLAN E POMEROY) writes: >--> RV-List message posted by: "Scott M. Kuebler" > >I have a question on how to fabricate the HS-610 & HS-614. On drawing >3-PP there are two holes labeled "drill in assembly with fuselage" and >"drill in assembly with ribs". I know these holes are not to be >riveted, but should I pilot drill them with a #40 before assembly of >the >front spar? > >Thanks in advance, > >Scott Kuebler >RV-6 > Scott, I have the older, non-prepunched version, so I'm taking a guess here as I'm not familiar with the PP kits and their instructions. I have not pilot drilled mine and do not recommend pilot drilling at those points, especially where it says "drill in assembly with fuselage". If you go ahead and drill anyway, you may end up with a major problem with alignment of pieces or insufficient edge distances. With my kit, when it says to "drill in assembly with -----", I figure it's for a reason. Allan Pomeroy CNY AB6A(at)juno.com HS, beginning skinning ________________________________________________________________________________
From: "Austin Tinckler" <tinckler(at)axionet.com>
Subject: Fw: phone number
Date: Jun 12, 1997
--> RV-List message posted by: "Austin Tinckler" ---------- > From: Austin Tinckler <tinckler(at)axionet.com> > The European Union commissioners announced recently that > agreement has been reached to adopt English as the preferred language > standard for European communications, rather than German, which was the > other possibility. > As part of the negotiations, the British conceded that > English spelling had some room for improvement and has accepted a five-year > phased plan for what will be known as EuroEnglish (Euro for short). > In the first year, "s" will be used instead of the soft "c". > Sertainly,sivil servants will resieve this news with joy. > Also, the hard "c" will be replased with "k". Not only will > this klear up konfusion, but typewriters kan have one less letter. > There will be growing publik enthusiasm in the sekond year, > when the troublesome "ph" will be replased by "f". This will make words > like "fotograf" 20 per sent shorter. > In the third year, publik akseptanse of the new spelling kan > be expekted to reach the stage where more komplikated changes are possible. > Governments will enkorage the removal of double letters, > which have always ben a deterent to akurate speling. > Also, al wil agre that the horible mes of silent "e"s in > the languag is disgrasful, and they would go. > By the forth year, peopl wil be reseptiv to steps such as > replasing "th" by "z" and "w" by "v". During ze fifz year, ze unesesary "o" > kan be dropd from vords kontaining "ou", and similar changes vud of kors be > aplid to ozer kombinations of leters. > After zis fifz yer, ve vil hav a reli sensibl riten styl. > Zer vil be no mor trubls or difikultis and evrivun vil find it ezi tu > understand ech ozer. > Ze drem vil finali kum tru. Now I hop zat al ze RV bilders in ze vorld kan komunikat mor ezily viz vun anozer. ________________________________________________________________________________
From: Bumflyer(at)aol.com
Date: Jun 12, 1997
Subject: Re: Carb Heat
--> RV-List message posted by: Bumflyer(at)aol.com I heard of cracks on the flange or FAB where the hose attached to the FAB, since there is a lot of vibration and relative movement. Therefore I used a piece of air seal rubber (from the baffle seal material) to form a new 'ceiling' for the FAB. It is riveted on forward three inches of the top of the FAB. I then cut a two inch hole in it and riveted on a two inch flange which I got from John Evens. This provides a good seal and plenty of vibration damping. The engine appears to get plenty of air through the two inch hole as I have tried it at high power settings. This is about the only brainstorm which I have had which seems to be working out well, so would appreciate any feedback. If you plan ahead, you could use this top piece of rubber to form the top of your cowling to FAB seal. ________________________________________________________________________________
From: RV4Brown(at)aol.com
Date: Jun 12, 1997
Subject: Nutplate Question - Summary
--> RV-List message posted by: RV4Brown(at)aol.com My thanks to all those who responded to the question? How do you install nutplates on material less than 0.032 in thickness. I thought a summary of the suggestions, all of which have worked for people would be beneficial. 1. One way is to dimple the nut plates. This is easily done with either the Avery "C" tool or a pnuematic squezzer. You may have to "relieve" the female die a bit for clearance. The other method is simply to set the nutplate on top of the dimples. This, of course, leaves a little space between the nutplate and the sheet but whether the nutplate sits high or flush, the shear force on the attach rivets is the same, right? I'm bias towards dimpling the nut plate as the nesting of the dimples helps keep the threaded part of the nutplate lined up with the drilled hole. 2. Use 1097AD3-3.5 also known as cheater rivets. They have a very small head so you can countersink enough in the thin metal. The rivets aren't structual they only need to keep the nutplate from spinning. There are also glue on nutplates which work great but they're pretty expensive. 3. I followed the Frank Justice method of dimpling the nutplates. I found this satisfactory using either my Cleveland or my Avery dies. I also always use the smaller NAS rivets for nutplates so that a couple of twists of the deburring tool gives me the required countersink depth. 4. I decided to use pre-dimpled nutplates in a lot of areas which allowed me to dimple the rib or skin involved. I thought of use the 'oops' rivets but decided that I liked the dimpled nutplates better in most instances though it is a higher cost approach. This short cross reference may be of interest FWIW. Size/Style 2 leg 1 leg 2 leg - flat head screw 1 leg - flat head screw K-1000 type K-2000 type K-1100 type 6-32 MS 21047-L06 MS21051-L06 MS21049-L06 MS21053-L06 8-32 MS21047-L08 MS21051-L08 MS21049-L08 MS21053-L08 10-32 MS21047-L3 MS21051-L3 MS21049-L3 MS20153-L3 1/4 MS21047-L4 MS21051-L4 MS21049-L4 MS21053-L4 Add the suffix 'K" to the end of the number to denote dimpled rivet holes. For example a dimpled one leg nutplate for a 8-32 screw would be MS21051-L08K. If anyone knows where they can get dimpled plate nuts for a flat head 6-32 screw (MS21049-L06K) I would love to know. I have been unable to find a source. I found the folks at Bon Aero (209-795-22363, Avery, CA) to be a good source but am sure there are lots of others. 5. I am currently putting my nutplates into the fusalage. I am using a shaved down version dimple dies and dimpling the nutplates. This method has worked out great. 6. The other method is to use a double plate to allow for machine countersinking. I choose to use the predimpled nutplates. My appologies to Steve Barnard, I had ordered the plates prior to your post. I ordered from Genuine Aircraft Products. Their number was in the " RV Yeller Pages" The cost was nominal - approx 25 cents per nutplate. My thanks again to Bob Skinner, Chris Brooks, Les Williams, Jim Ayers, Larry Pardue, Jim Cone, Stan Blanton, Steve Barnard, Steven Soule, Bryon Maynard, and others (who responses were accidently deleted before this post) for taking the time to respond! It makes the list worth while. Tom Brown - RV4 fuselage in Jig ________________________________________________________________________________
From: RV4Brown(at)aol.com
Date: Jun 12, 1997
Subject: Re: aileron bellcrank bushings
--> RV-List message posted by: RV4Brown(at)aol.com My thanks to Bill for elaborating of Van's philosphy behind the bushing and bearing designs! You may want to consider adding your post to the written portion of the RV plans or make some notations on the drawings for future builders. I don't think I am alone in the way I interpreted the plans and Van's intent. My apologies to anyone I misled on the list with my response. I was obviously wrong relative to what Van intended. While not in strict accordance with the plans, for my personal RV craft, I will be using safety wired bolts and nuts on all control rod bearing bolts. Tom Brown - RV4 fuselage in Jig ________________________________________________________________________________
From: RV4Brown(at)aol.com
Date: Jun 12, 1997
Subject: Aluminum dust in your eyes
--> RV-List message posted by: RV4Brown(at)aol.com The following while not fatal is most irritating. I thought I would pass this along for what it was worth. My workshop is a double car garage that is fairly well sealed from outside ventilation. After three years of RV construction and many comments from my colleagues, I noticed a strong correlation between using my 6 inch 3M grinding wheel on aluminum and chronic eye irritation. (What can I say, I'm a little slow) I also noticed that after months of grinding, there was a fairly thick layer of black aluminum oxide dust all over the shop. One morning when the sun was shining through the shop window and I happened to be grinding a piece of aluminum, I noticed just how much dust became airborne and remained airborne from this operation. I do wear prescription safety glasses with side shields at all times in the shop. (one hazard of being over forty years old - require glasses.) This obviously protects from the large chunks but is insufficient to protect from the aluminum and grinding wheel dust. The solution I came up with is as follows: I adapted a Sears dust collector from my radial arm saw that connects to my shop vac to collect the particulate as it is produced. This seems to help. With warmer weather, I will open the wndows as well. ________________________________________________________________________________
Date: Jun 12, 1997
From: Edward Cole <emcole(at)concentric.net>
Subject: Re: HS Front Spar
--> RV-List message posted by: Edward Cole Scott M. Kuebler wrote: > > --> RV-List message posted by: "Scott M. Kuebler" > > I have a question on how to fabricate the HS-610 & HS-614. On drawing > 3-PP there are two holes labeled "drill in assembly with fuselage" and > "drill in assembly with ribs". I know these holes are not to be > riveted, but should I pilot drill them with a #40 before assembly of the > front spar? > > Thanks in advance, > > Scott Kuebler > RV-6 Scott, "Drill in assembly with"...means just that. Don't drill anything until you see where the holes need to go. Even if the drawing suggests a location, wait until you are at that point before drilling. Otherwise, you may be in for some surprises. Ed Cole-RV6A left wing finally done!!! ________________________________________________________________________________
Date: Jun 12, 1997
From: John Saare <John.Saare(at)Eng.Sun.COM>
Subject: Chatter: RMI microEncoder & voltage transients
--> RV-List message posted by: John Saare I'd like to offer another power supply related story. My uEncoder has been installed in a 1948 Bonanza since appx. 1991. There have been absolutely NO problems with the unit. I loaded the calibration tables, ONCE, six years ago. The unit's 14/28 regulator has been one of the reasons, I'm sure. A few years back, I had the Skytronics alternator upgrade installed on my plane. It failed, bigtime (no, there were no wiring errors). Every piece of avionics in the plane, EXCEPT the uEncoder, was fried. Smoked. Literally. Skytronics behaved in pretty much the way one would expect a podunk little certificate holder would act, fearful of anything that might require a change in their paperwork. They denied ever having heard of such problems (I've since spoken with 2 other early Bonanza owners and another gentleman who does regular business with Skytronics who all described the exact same problem). When I'm in a real rant mode, I love telling the story of the little uncertificated instrument I built from a kit that got hit with the unregulated, certificated output of a certificated alternator that blew the hell out of a pile of certificated avionics (some of which were BFN). And it keeps on ticking. Way to go RMI! ________________________________________________________________________________
From: BARNES_ERIC(at)tandem.com
Date: Jun 12, 1997
Subject: HS Front Spar
--> RV-List message posted by: BARNES_ERIC(at)tandem.com Hey Scott, Pretty unclear, huh? I pilot drilled all the holes, like the instructions explicitly say, thinking that the holes you mention were to be *drilled to 3/16ths* (I think I have that right - what ever the final size) with the fuselage assembly. That seems to be what the plans seem to indicate, not that it shouldn't be drilled at all. In any case, it was posted here a few months ago that the emp. to fuse. holes should NOT be drilled. I'm crossing my fingers, hoping the first assembly I built doesn't also become the last assembly I build. The pilot holes where the ribs go worked fine for me. However you can always drill them later, when you put the ribs in, and you can't ever undrill it. I've now made it a practice to look ahead, understand what is going where, and when the last chance I'll have to drill/ rivet will be. EB #80131 (Camarillo Saturday, finish the rudder Sunday) ------------ ORIGINAL ATTACHMENT -------- SENT 06-12-97 FROM SMTPGATE (keebs(at)buffnet.net) --> RV-List message posted by: "Scott M. Kuebler" I have a question on how to fabricate the HS-610 & HS-614. On drawing 3-PP there are two holes labeled "drill in assembly with fuselage" and "drill in assembly with ribs". I know these holes are not to be riveted, but should I pilot drill them with a #40 before assembly of the front spar? Thanks in advance, Scott Kuebler RV-6 ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: HS Front Spar
Date: Jun 12, 1997
--> RV-List message posted by: "Stephen J. Soule" I advise not drilling even pilot holes until you have the ribs or fuselage in place (as the case may be). Steve Soule ________________________________________________________________________________
Date: Jun 12, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: The 6th Annual Northwest RV Fly-In
--> RV-List message posted by: randall(at)edt.com (Randall Henderson) You are invited to THE SIXTH ANNUAL NORTHWEST RV FLY-IN Scappoose Industrial Airpark Scappoose, Oregon Saturday June 21, 1997, 10:00am Sponsored by Van's Air Force, Home Wing This is the premier RV event of the Northwest (well all right, Van's Homecoming is pretty good too....) with good food, souvener t-shirts, lots of great RV camraderie. Last year we had over 60 RVs. So come join the fun! More information? Want to volunteer to help? Send email to fly-in leader Don Wentz (jwentz@columbia-center.org), or call him at (503) 543-2298. Also, check out the web page, at http://www.edt.com/homewing/flyin97.html See you there! ________________________________________________________________________________
Date: Jun 12, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: HS Front Spar
--> RV-List message posted by: randall(at)edt.com (Randall Henderson) > I have a question on how to fabricate the HS-610 & HS-614. On drawing > 3-PP there are two holes labeled "drill in assembly with fuselage" and > "drill in assembly with ribs". I know these holes are not to be > riveted, but should I pilot drill them with a #40 before assembly of the > front spar? Leave them un-drilled. Once the ribs/fuselage parts are located then you will know where to drill the holes to maintain proper edge distance from rib flange edges, longeron edges, etc. Randall Henderson, RV-6 randall(at)edt.com ________________________________________________________________________________
Date: Jun 13, 1997
From: Frank van der Hulst <frankv(at)pec.co.nz>
Subject: Re: HS Front Spar
--> RV-List message posted by: Frank van der Hulst buffnet.net!keebs(at)matronics.com wrote: > --> RV-List message posted by: "Scott M. Kuebler" > > I have a question on how to fabricate the HS-610 & HS-614. On drawing > > 3-PP there are two holes labeled "drill in assembly with fuselage" and > > "drill in assembly with ribs". I know these holes are not to be > riveted, but should I pilot drill them with a #40 before assembly of > the > front spar? No. Don't drill them at all yet. When you attach your ribs to the spar (or attach the HS to the fuselage), you'll be drilling these holes. If there are already holes there in slightly the wrong place, you may wind up with figure-8 shaped holes. See http://www.pec.co.nz/~frankv/bunny1.htm for other hints on building the empennage. Frank (building flaps) -- -------------------------------------------------------------------- frankv@pec.co.nz http://www.pec.co.nz/~frankv/ Frank van der Hulst, Software Engineer, Cardax, PEC(NZ) Ltd, Marton "Knowledge=Power=Energy=Matter=Mass; A good bookshop is just a genteel Black Hole that knows how to read". Terry Pratchett, "Guards! Guards!" -------------------------------------------------------------------- ________________________________________________________________________________
Date: Jun 12, 1997
From: Charlie Kuss <charliekuss(at)sprintmail.com>
Subject: Prepunched empenage tapes
--> RV-List message posted by: Charlie Kuss Hi, Does anyone have a set of Prepunched empenage tapes that they are done with? I'd like to buy or borrow them. Charlie Kuss waiting for RV-8 tail kit ________________________________________________________________________________
From: BigCfly001(at)aol.com
Date: Jun 12, 1997
Subject: Re: HS Front Spar
--> RV-List message posted by: BigCfly001(at)aol.com Scott, I just finished my HS so i am all to familar with this question. A general rule of thumb is whenever the plans say "drill in assembly with" do not drill until the parts are together.I learned this the hard way with my 610 & 614, I drilled the holes your reffering to.this caused rib [404] problems.when i called vans for help they said "you hav'nt drilled those yet have you?"oops!! luckily everything worked out[ after ordering two new 404's] so the answer to your question is no do not drill these holes.life will be much easier if you dont. hope this helps. chris marion rv-6 building VS cincy oh ________________________________________________________________________________
Date: Jun 12, 1997
From: Don McNamara <mcnamara(at)sbt.infi.net>
Subject: Attention, George!
--> RV-List message posted by: Don McNamara Sorry to bother the list, but "Hey, George--I know you're out there!" George Orndorff, I've looked through my electronic trash to find any old message from you (for your e-mail address), but came up blank. Is the video on RV-8 wings ready? My wangs are here, and without your video, I don't think I even know how to open the crates! Besides, this is a good opportunity for you to plug your videos. Please post the price and address to the list, or mail me directly. Thanks! --Don McNamara mcnamara(at)sbt.infi.net ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 12, 1997
Subject: Re: Master switch warning . . .
--> RV-List message posted by: mikel(at)dimensional.com >--> RV-List message posted by: "Robert L. Nuckolls, III" > > > /Bob: What is the circut that is used in cars that runs the > /"idiot lights", one of which is the ALT? > > Sure, I think that would work too. My thinking was that > since the oil pressure switch exists for operating the > Hobbs anyway, why not get "the right switch" and get > an oil pressure warn PLUS master switch warn. I think I've > got a more intense interest in oil pressure than in alternator > ops . . . but your idea is sound. > Hey, Bob: Could you hash out such a circut and share it with us? I don't have an oil pressure switch or hobbs meter and, at this point, would rather have the alternator warning light (it is already IN the panel, I just don't know what to do with it!!) Thanks, Michael ________________________________________________________________________________
Date: Jun 12, 1997
From: central-data <central-data@central-data.demon.co.uk>
Subject: Quick build v Normal kit
--> RV-List message posted by: central-data <central-data@central-data.demon.co.uk> I have now finished my work shop and ready to place an order for a RV6A I am based in England and have had little contact with other builders My main aim is to complete the plane in as shorter time as possible and get down to some flying Having compared the prices including import taxes etc there seems to be a difference of approx $8000 between the cost of the Quick build and the standard kit. I have also received information on Barnard Aircraft components fast build wing etc. To me the quick build seems to be the way to go Could any one who has purchased the quick build kit advise me on the quality of the build and whether they feel that the extra cost was worth while . Thanking you David Powell central-data@central-data.demon.co.uk -- central-data ________________________________________________________________________________
Date: Jun 12, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Cowl hinges
--> RV-List message posted by: Denny Harjehausen I read of a suggestion of using steel hinges on the lower firewall/cowl and by the spinner. Has anyone had troubles out there in RV-land with the aluminum higes in those areas or any other? Thanks Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
Date: Jun 12, 1997
From: "J.C. Hassall" <jhassall(at)ipass.net>
Subject: Re: 6\6A Fuse Jig.
--> RV-List message posted by: "J.C. Hassall" >--> RV-List message posted by: Wesley T Robinson > >Does anyone know of a 6\6A fuse jig in the North Carolina, Virginia, >South Carolina, Georgia, Tennesse area that I might be able to purchase? > >If not, how hard is it to actually build one? > >Wings done, Fuse here is a week >Wesley Robinson I finished canvassing the local RV builders, none of whom 1) was interested in selling their fuse jig or 2) knew of one for sale. Their consensus was build your own. It is reputed to be easy and inexpensive. Unfortunately, I'm still in the wishing stage, so I have no personal comments. Good luck J.C. Hassall jhassall(at)ipass.net RV-6 Builder Wannabe Blacksburg VA ________________________________________________________________________________
Date: Jun 12, 1997
From: "John B. Ciolino" <jbc1(at)ziplink.net>
Subject: Rod end bearings on rudder
--> RV-List message posted by: "John B. Ciolino" RV-8 listers, I am trying to line up the top rib on the rudder to match the top of the HS. The plans call out a 13/16" height for the rod end bearings on the elevators. But I can't find a similar dimension for the rod ends on the rudder. What's the measurement? ________________________________________________________________________________
From: Chris Hinch <chris(at)dcc.govt.nz>
Subject: VMI V1000?
Date: Jun 13, 1997
--> RV-List message posted by: Chris Hinch The April 1997 issue of RVator contains a photo of N58RV's instrument panel (inside cover, upper right corner). On the left hand side of the panel is what appears to be (to my *very* untrained eye) an "all-in-one" digital engine management unit, with two large and six small round indicators, as well as five 'level' displays. The photo caption mentions a VMI VM1000. Is that what this is? Does anyone have any imformation/opinions about it? Are there any web resources for the product or company? Thanks in advance for any and all help. Chris _______________________________________________________ Chris Hinch Management Information Systems Dunedin City Council, Dunedin, New Zealand Internet : chris(at)dcc.govt.nz NZ Fighter Pilots Museum: http://nzfpm.dcc.govt.nz/nzfpm/nzfpm.htm ________________________________________________________________________________
Date: Jun 12, 1997
From: Robert Fritz <Qmax1(at)compuserve.com>
Subject: Re: Shipping cost
--> RV-List message posted by: Robert Fritz re. costing a fortune. Yeah but you wouldn't have it any other way. Besides, couldn't get it a= ny other way. Like the man sez. "A ride in an RV is the most expensive free= ride I ever took. Cheers Bob Fritz still working on the workshop and dreaming ________________________________________________________________________________
From: KBoatri144(at)aol.com
Date: Jun 12, 1997
Subject: Engine Price
--> RV-List message posted by: KBoatri144(at)aol.com I'm seeking opinions on a fair price on a used O-360 A4M which I am considering buying. The engine has 1100 hr since new, and was removed from a wind-damaged airplane about 10 years ago and hasn't run since. It comes with all accessories. Externally, the engine looks fine, internals are a mystery. With plugs removed, the engine can be turned over using the flange. The oil in the engine is clean. The owner says the engine was stored in an air-conditioned workroom and was turned over regularly. With plugs removed, you can turn over the engine using the flange. I plan to pull a jug and look for rust before purchase. Also, I've asked Lycoming for a list of AD's on the engine and will review the log books to check for compliance. Otherwise, the logs appear OK. If everything else checks out, and the price is right, I will pull a jug and inspect the internals for rust before purchase. The owner wants $10,900. Is this reasonable? If not, what is the market value? Also, what other inspections should I conduct before purchase? FWIW, with the engine sitting this long, I would do a complete tear down before flying. Responses are appreciated, Kyle Boatright RV-6 ________________________________________________________________________________
Date: Jun 12, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: aileron bellcrank bushings
--> RV-List message posted by: Bill Benedict >--> RV-List message posted by: RV4Brown(at)aol.com > > My thanks to Bill for elaborating of Van's philosphy behind the bushing > and bearing designs! You may want to consider adding your post to the >written portion of the RV plans or make some notations on the drawings for >future builders. I don't think I am alone in the way I interpreted the plans >and Van's intent. > My apologies to anyone I misled on the list with my response. I was >obviously wrong relative to what Van intended. While not in strict >accordance with the plans, for my personal RV craft, I will be using safety >wired bolts and nuts on all control rod bearing bolts. > >Tom Brown - RV4 >fuselage in Jig > Tom, A lot of people prefer to use a castle nut and cotter pin and that works fine. This is the nice thing about the Experimental category. If you can do it better, there is nothing to stop you. Bill Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: more nutplates
Date: Jun 13, 1997
--> RV-List message posted by: kevin lane I am on the last stages of the airframe and beginning to think that Van could produce a completed airplane with everything done except the nutplates and still pass the 51% rule. I have been using those little rivets to attach the nutplates. Typically I have been drilling the screw hole #30, clecoeing the nutplate to the topside, drilling one retaining rivet(#40), clecoeing that, and then drilling the other #40. Then enlarging the screw hole to 11/64" and dimpling. A problem is that in the enlarging process the hole center can move and the screw doesn't align too well. Today I tried Doug Stenger's method and it seems to go faster and more accurately. 1. Drill screw hole full size (11/64") 2. dimple 3. attach nutplate with screw 4. back drill retaining rivet holes. No clecoes needed, when you drive the screw tight it will stay put for drilling. The secret is to tap a nutplate so the screw runs up easily, and can simply be held with your fingers while running it up. This also eliminated the problem of discovering that a nutplate ear doesn't fit on the underside after you've drilled it from the front side. Obviously this won't work in all locations. The other thing I've been doing is to first put all the retaining rivets in their holes, then hold the nutplate in place and carefully squeeze one just barely so it holds the plate in place. After all the plates are "tacked" in place, go back and fully squeeze all the rivets. This production line method eliminate all the picking up, putting down wasted motions. When I attached the rear wing spars to the fuse I was not happy with my sloppy 5/16"fit, so decided to use a 3/8" tight tolerance bolt. I bought a bit a few thousandths under but discovered that with aluminum it wanted to just screw in rather than drill. The hand reamers are called "bridge and boiler" reamers and have the tapered tip and square end to fit the handle. Don't get an end cut reamer, apparently they're for drill presses. The hole reamed out to .375, but the tight tol. bolts all measured .374, the std. bolts about .372-.373. I would like to hear from a machinist type as to what I should have done in regards to step drilling and sizes when it comes to aircraft aliminum. Do you use .374 reamers? How much under do you drill, 2 thou, 10 thousanths? ________________________________________________________________________________
From: kevin lane <n3773(at)worldnet.att.net>
Subject: MA4SPA carb.
Date: Jun 13, 1997
--> RV-List message posted by: kevin lane I assisted in the rebuild of my carb. where we "upgraded" it to the metal float and one piece venturi. The man I assisted has been doing this for over 70 years. We we got done I noticed there were some "extra" pieces, two lipped brass washers and a cork seal. Out of respect for the man whose license was signed by Orville himself, I thanked him and said nothing more. Does anyone have an exploded view of the carb.? I am guessing that the brass washers retain the spring below the mixture arm, but would like to confirm this. The parts can also fit over the accelerator pump shaft too. I should have paid more attention during disassembly. It was amazing, though, how after it all came apart, his white shirt and tie didn't have a speck of dirt and my t-shirt was filthy! kevin 6A ________________________________________________________________________________
From: bennett(at)healey.com.au
Date: Jun 13, 1997
Subject: Re: Aluminum dust in your eyes
--> RV-List message posted by: bennett(at)healey.com.au > --> RV-List message posted by: RV4Brown(at)aol.com . One morning when the sun was shining through the shop > window and I happened to be grinding a piece of aluminum, I noticed just how > much dust became airborne and remained airborne from this operation. Wear a respirator too. If you don't believe me, blow your nose at the end of the day. Peter Bennett Sydney Australia RV6 building sliding canopy ________________________________________________________________________________
Date: Jun 13, 1997
From: "H. Sutphin" <hsutphin(at)magicnet.net>
Subject: Re: Aluminum dust in your eyes
--> RV-List message posted by: "H. Sutphin" We should all be wary of shop hazards, but what is it in your RV that requires so much grinding? I have used an occasional cutting wheel and even a few seconds on a 3/8 x 13 air sander, but never had to put _that much_ dust into the air on the RV.... Harold RV-6A aol.com!RV4Brown(at)matronics.com wrote: > After three years of RV > construction and many comments from my colleagues, I noticed a strong > correlation between using my 6 inch 3M grinding wheel on aluminum and chronic > eye irritation. (What can I say, I'm a little slow) I also noticed that after > months of grinding, there was a fairly thick layer of black aluminum ________________________________________________________________________________
Date: Jun 13, 1997
From: Rick Osgood <Rick(at)ccc.henn.tec.mn.us>
Subject: E-mail help
--> RV-List message posted by: Rick Osgood Does anyone have the e-mail address for Frank Justice?? -- Rick Osgood Rick(at)ccc.henn.tec.mn.us ________________________________________________________________________________
From: Ken_Hitchmough(at)magic.ca (Ken Hitchmough)
Date: Jun 13, 1997
Subject: Re: Cowl hinges
--> RV-List message posted by: Ken_Hitchmough(at)magic.ca (Ken Hitchmough) I read of a suggestion of using steel hinges on the lower firewall/cowl and by the spinner. Has anyone had troubles out there in RV-land with the aluminum higes in those areas or any other? Denny, I have had the same piece of aluminium hinge crack twice in the same place. It is one of the short pieces near the spinner. This time I put a different hole pattern and it seems ok. Another suggestion is to bond the hinge on as well as rivet. Steel would probably be good if you can find the right stuff. Ken ________________________________________________________________________________
From: AB320FLYER(at)aol.com
Date: Jun 13, 1997
Subject: Re: FLAPS UP SWITCH
--> RV-List message posted by: AB320FLYER(at)aol.com >>I have an extra momentary switch on top of my control stick in my RV-4, and would like to set this switch up to control 'flaps up'. I think this feature would make the aircraft much easier to land with the ability to put up the flaps at the moment of touch down. This aircraft and the RV-6 have a tendency toward bouncing due to the spring gear. We used to use this technique on manual gear Mooneys and it worked great. The jet-liners use it also. How about some input on this?<< The jet-liners that I know about don't retract the flaps on landing, they deploy spoilers automatically to dump the lift at at touchdown, and use drag from the flaps to aid in deceleration. At the RV touchdown speeds the flap drag obviously isn't as important, but could save some brake wear. I guess I would be more concerned with momentarily diverting your attention to flap retraction at touchdown, unless you're very comfortable with your airplane. Joel Harding ab320flyer(at)aol.com ________________________________________________________________________________
Date: Jun 13, 1997
From: Scott Gesele <scottg(at)icsnet.com>
Subject: Re: HS Front Spar
--> RV-List message posted by: Scott Gesele > >Pretty unclear, huh? I pilot drilled all the holes, like the >instructions explicitly say, thinking that the holes you mention were to >be *drilled to 3/16ths* (I think I have that right - what ever the final >size) with the fuselage assembly. That seems to be what the plans seem >to indicate, not that it shouldn't be drilled at all. > >In any case, it was posted here a few months ago that the emp. to fuse. >holes should NOT be drilled. I'm crossing my fingers, hoping the first >assembly I built doesn't also become the last assembly I build. > If the 8 is anything like the 6, I doubt that you will have a problem because the emp/ fuse attachment holes were pilot drilled off the fuse. When I drilled the HS to the fuse (holes were not pilot drilled prior), the bolt holes were exactly where the pilot holes were indicated on the HS drawings. Also, the structure that the HS rear spar attaches to has enough "meat" to allow these holes to be moved quite a bit from side to side. Scott Gesele N506RV (painting) ________________________________________________________________________________
Date: Jun 13, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Cowl hinges
--> RV-List message posted by: John Darby <johnd@our-town.com> >by the spinner. Has anyone had troubles out there in RV-land with the >aluminum higes in those areas or any other? > Denny; FWIW, my alum. hinges, as per instructions. The left one at the spinner cracked at 165 hours. I replaced the hinge with the same alum. as original. Reasoning--would rather replace alum. hinge every 165 hours than the fiberglass that it is attached to. Steel may not crack, but the stress is going somewhere, fiberglass? John Darby RV6 SOLD Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Jun 13, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: Engine Price
--> RV-List message posted by: Denny Harjehausen (Snip) > > The owner wants $10,900. Is this reasonable? If not, what is the market >value? Also, what other inspections should I conduct before purchase? > >FWIW, with the engine sitting this long, I would do a complete tear down >before flying. > >Responses are appreciated, > >Kyle Boatright > >RV-6 > All you plan to do sounds good. But it is too many dollars IMHO. I purchased a Sea Hawk that was dribbled down the runway till the wing spar broke, his first flight after buying it with partners observing. I guess it wasn't a happy scene. When I finished sell off the parts the engine was a little over $3000. It had 189 SMO by a A&P school in Seattle and 2500+ since new. Reasonal buy, right? Well the bottom line will be about $13000. with a fresh major. This includes a cam replacement, crack exhaust port repair on all four, some fancy work on the intake ports, new oil pump, etc. I found a brand new IO-320 engine with a brand new C/S all in the crate with the proper papers for $17,000, which I set a friend on to. What a friend am I... Of course I had told my friend about the new engine and he had purchased it before I knew what this one was going to cost me. I had an A & P help in the purchase ( not the same one who is working on the engine, naturally) and talked with the guy who had built the airplane and sold it to the guy I got it from. I also talked with a fellow Sea Hawker with knowledge of this particular engine. While they never told me technical falsehoods, there were some ommisions in their story that would have made quite difference in price offer. "Buyer Beware".. Hope this tale helps, while it is not exactly a horror story, it isn't what I had in mind as a bargin. The man who is reworking the engine is a guru in the eyes of many in this neck of the woods, so maybe it will have a happy ending. But still I vow never again, it gives one a nervous stomach... Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
Date: Jun 13, 1997
From: n5lp(at)carlsbad.net (Larry Pardue)
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: n5lp(at)carlsbad.net (Larry Pardue) >--> RV-List message posted by: central-data ><central-data@central-data.demon.co.uk> > >way to go >Could any one who has purchased the quick build kit advise me on the >quality of the build and whether they feel that the extra cost was worth >while . > > >David Powell central-data@central-data.demon.co.uk >-- David, If your aim is to fly as quickly as possible, I think there is no question at all the Quickbuild is the way to go. The QB I have has chaffing (shipping?) marks on some parts, mainly the wings, and is a little rough in some other areas. Right now I am battling how to get the fuselage bulkheads straight. Overall, however, the quality is very good and you save a HUGE amount of time. I am a mediocre builder and I feel the quality is better than I could do in general but I think anyone wanting a showplane has to build the regular kit. I also recommend building the normal empennage kit. It does not take very long and it gives you a grounding in the techniques you need to learn. The QB building instructions get very sketchy very quick. Basically you need to figure things out for yourself. The instructions are more a general broad goal type of deal. By the way, the QB has electric flaps. A fact I did not know because it is nowhere in the literature. Another fact not everyone may know is that most of the parts the builder supposedly fabricates by making forming blocks and beating on aluminum have been supplied. I think this is to Van's credit. They supply the aluminum if you want to learn to beat on it. Larry Pardue Carlsbad, NM Pacer N8025D RV-6 QBME N441LP Seat Back Brace ________________________________________________________________________________
Date: Jun 13, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: Robert Acker >Could any one who has purchased the quick build kit advise me on the >quality of the build and whether they feel that the extra cost was worth >while . I have a quickbuild, and overall the quality is very good (about an 8.9 or so). I sure wish I had the extra money now that engine and panel time are arriving though . Regarding the Barnard kits, check out www.barnardaircraft.com. Looks absolutely top rate (anodized parts, all the small parts pre-made, critical alignments drilled, etc.). The total cost seems to be about $5K. With the quickbuild, you get a 85% completed airframe but the build is strictly functional and adequate. You still have to make quite a few small parts and do critical alignments...but its not that hard. And, its not quite as pretty underneath the wing skins. The price difference is small compared to the overall cost of the finished project. I choose the one that would get me in the air quickest. Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Jun 13, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Engine Price
--> RV-List message posted by: Robert Acker >I'm seeking opinions on a fair price on a used O-360 A4M...The owner wants $10,900. Is this reasonable? If not, what is the market >value? Last time I spoke to Eustace Bowhay he had a fresh rebuilt 0-360A1A for $13K. So, it seems $11K for a half time solid crank engine is a bit high. Good luck, Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Jun 13, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: VMI V1000?
--> RV-List message posted by: Robert Acker At 12:45 6/13/97 NZT, you wrote: >N58RV's instrument panel...The photo caption mentions a VMI VM1000. See http://beginning.larc.nasa.gov/oshkosh/vm1000.html Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Jun 13, 1997
From: Charlie & Tupper England <england(at)vicksburg.com>
Subject: Re: Cowl hinges
--> RV-List message posted by: Charlie & Tupper England >--> RV-List message posted by: Denny Harjehausen > >I read of a suggestion of using steel hinges on the lower firewall/cowl and >by the spinner. Has anyone had troubles out there in RV-land with the >aluminum higes in those areas or any other? My rv-4 broke its lower cowl brace (mounted to engine @ lower alternator bracket) at about 350 hours. Discovered at oil change. The cowl seemed solid without it so I didn't worry. About 10 hours later both hinges at the spinner broke, and the long outer hinges lost 2 or 3 'rings' each. I replaced the spinner hinges and the brace. Holding up fine now. Charlie ________________________________________________________________________________
From: Bumflyer(at)aol.com
Date: Jun 13, 1997
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: Bumflyer(at)aol.com I have recently completed an RV-6A, and have no experience with Barnard stuff; however, I share a hangar with quick builder, My opinion is everything Van sells is a bargain, but the QB 6A is the best bargain of all. My evaluation of workmanship is that it is excellent and way above 99% of others I have looked at. ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 13, 1997
Subject: Re: VMI V1000?
--> RV-List message posted by: mikel(at)dimensional.com > >On the left hand side of the panel is what appears to be >an "all-in-one" digital engine management unit, with two >large and six small round indicators, as well as five 'level' displays. >The photo caption mentions a VMI VM1000. Is that what this is? Small, cool instrument, all you need to know about your engine, about the cost of a good used car. Michael ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Jun 13, 1997
Subject: Re: Engine Price and condition
--> RV-List message posted by: Mlfred(at)aol.com << I'm seeking opinions on a fair price on a used O-360 A4M which I am considering buying. The engine has 1100 hr since new, and was removed from a wind-damaged airplane about 10 years ago and hasn't run since. Let me play the Devil's advocate here: Check the crank run-out first. It COULD have been bent. What did the prop look like? If the fella shows you a (slightly bent) prop, how can you be sure this was the one installed at the time of damage? Keep in mind, engines weren't designed to set. What measures were taken to preserve the insides? I don't think simple turning would do the job. I'd expect to find rust in more than a few places inside this one. It comes with all accessories. Externally, the engine looks fine, internals are a mystery. With plugs removed, the engine can be turned over using the flange. The oil in the engine is clean. The owner says the engine was stored in an air-conditioned workroom and was turned over regularly. With plugs removed, you can turn over the engine using the flange. I plan to pull a jug and look for rust before purchase. You could use a borescope to check the cyl walls after checking the crank. This would do one of two things: show rust, or not show rust. I think cyl assy's are about $1100 ea. Also, I've asked Lycoming for a list of AD's on the engine and will review the log books to check for compliance. Good move. Otherwise, the logs appear OK. If everything else checks out, and the price is right, I will pull a jug and inspect the internals for rust before purchase. The owner wants $10,900. Is this reasonable? No. There's too much time on the motor, and it has set for too long. I'd look over the offerings in Trade-A-Plane. If nothing else, this would be a yardstick with which to measure this deal. Offer a core price for the thing. If not, what is the market value? Also, what other inspections should I conduct before purchase? FWIW, with the engine sitting this long, I would do a complete tear down before flying. I don't think an engine that you need to tear down is worth more than core price. You'll have at least another $2500 in the thing before you re-assemble it (rings, bearings, seals, labor, valve work). See where the price is going? Now, add a cam and some followers...... Responses are appreciated, Kyle Boatright RV-6 >> Of course, I could be all wrong, and the motor could be just fine. Picture yourself over the Rockies with your significant other as a pax, and this good deal goes quiet on you after a big bang... Check six! Mark ________________________________________________________________________________
Date: Jun 13, 1997
From: Mike Wills <willsm(at)manta.nosc.mil>
Subject: Re: Camarillo Flyin/airshow
--> RV-List message posted by: Mike Wills Listers, I have been in touch with Cecil Hatfield who will be one of the Chapter 723 members manning the chapter's booth at Camarillo this weekend. I plan to meet Cecil there, aiming for around 12:30, and would like to meet other listers who plan to attend. It would be nice to put faces to all these names I keep seeing. If anyone would like to get together, but this time wont work, please suggest another time, but make it soon as I am out of email contact at 4:00 pm. Hope to see some of you there, and Cecil, I hope this time works for you also and that you dont mind my broadcasting to the list. Mike Wills RV-4(wings) willsm(at)manta.nosc.mil ________________________________________________________________________________
From: ted_boudreaux(at)om.cv.hp.com
Date: Jun 13, 1997
Subject: Another interesting uEncoder tidbit
--> RV-List message posted by: ted_boudreaux(at)om.cv.hp.com Hi all Just called RMI yesterday, after seeing "optional compass engine" mentioned in one of their uEncoder ads. The guy on the phone said that yes, you can display magnetic heading on the unit, at the expense of the digital portion of the VSI. The bargraphs will still be visible, but the numbers will have an HDG caption. He said that you can toggle between compass and VSI numbers. The only real downside: the compass engine costs $700-$800. RMI is currently developing one of their own, with an estimated price of $300. Even MORE free space in the panel. I can't wait for the day when I'll actually NEED flight instruments! Ted Boudreaux RV4 skinning HS ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 13, 1997
Subject: Re: Aluminum dust in your eyes
--> RV-List message posted by: mikel(at)dimensional.com >At I also noticed that after months of grinding, there was a fairly thick >layer of black aluminum oxide dust all over the shop. One morning when the sun >was shining through the shop window and I happened to be grinding a piece of >aluminum, I noticed just how much dust became airborne and remained airborne >from this operation. Well, I have always wondered how much of this stuff I am BREATHING!! Aluminum is known to not be too great for the ol' human body; what I don't know is what breathing aluminum dust does to the lungs and body. I'll research this and see if there are any publications on it. I'm sure OSHA or someone has done some as it is probably an industrial problem. When I am doing a lot of buffing I have my respirator on. Looks goofy but is cutting down on breathing in aluminum/scotchbrite dust. Michael ________________________________________________________________________________
Date: Jun 13, 1997
From: "John B. Abell" <jbabell(at)ix.netcom.com>
Subject: Re: VMI V1000?
--> RV-List message posted by: "John B. Abell" Chris, The VM-1000 is made by Vision Microsystems, Inc.; 5501 East Road; Bellingham, Washington 98226. Tel: (360) 398-1833 FAX: (360) 398-1663. I own an EC-100 electronic checklist, fuel quantity system, air temperature system, and chronometer as well as a VM-1000, all made by the same company. I made these investments because I like the dual analog/didgital displays. The analog displays will tell you at a glance whether everything's "in the green" and the digital displays provide more accurate information when needed. If you contact Vision Microsystems, I'm sure they'd be glad to send you some glossies. I wish I could provide more information, but I haven't installed any of these components yet. Jack Abell RV-6A N333JA (Reserved) ________________________________________________________________________________
Date: Jun 13, 1997
From: Mike Wills <willsm(at)manta.nosc.mil>
Subject: RV cost
--> RV-List message posted by: Mike Wills Lets put things in perspective here. I stopped by Chino airport yesterday because I saw a hangar door open with a Lancair 4 inside under construction. Turns out these guys have a small Lancair production line going (if the FAA is listening, you didnt hear this from me). There were 5 of these in various states of construction. The most complete one had been test flown, had about 20 hours on it, but no paint and no interior other than panel and a pilots seat. The guy working on it said they had $320K into it at this point. Mike Wills RV-4 (wings) willsm(at)manta.nosc.mil >--> RV-List message posted by: Robert Fritz > >re. costing a fortune. > > Yeah but you wouldn't have it any other way. Besides, couldn't get it any >other way. Like the man sez. "A ride in an RV is the most expensive free >ride I ever took. > >Cheers > >Bob Fritz >still working on the workshop and dreaming > > ________________________________________________________________________________
Date: Jun 13, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Cowl hinges
--> RV-List message posted by: Bob Skinner >I read of a suggestion of using steel hinges on the lower firewall/cowl and >by the spinner. Has anyone had troubles out there in RV-land with the >aluminum higes in those areas or any other? >Denton Harjehausen Denny, I've visited with several RVers who have had trouble with the aluminum hinge loops breaking, even the extra strength (extruded) hinge specified for the area behind the spinner. Because of this, I chose to use flange/nutplates for: the bottom cowl at the outlet area, behind the spinner and across the top cowl. I stayed with the hinge on the verticle attach points for the bottom cowl and for the top/bottom horizontal joint. I have not run across anyone having cracking problems across the rear of the top cowl. I nutplated this for ease of installation and to eliminate the slight "slop" that you get using the undersize pin. The nutplate installation in this area also eliminates getting poked with hinge pins and you don't have to come up with a way to secure the pins. After over 350 hours of operation the installation remains trouble free. I used #6 stainless steel flush screws with countersunk washers for the bottom, aft, horizontal area and the rear of the top cowl and used #8 truss head stainless for the the joint behind the spinner. Behind the spinner, I used a .063 plate on each side, both glued and riveted to the bottom cowl. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Jun 13, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: VMI V1000?
--> RV-List message posted by: Bob Skinner >The photo caption mentions a VMI VM1000. Is that what this is? Does anyone >have any imformation/opinions about it? Are there any web resources for the >product or company? >Chris Chris, This is the Vison Microsystems instrumentation. Van's has this in the options catalog. I considered this option for my RV-6 but went with conventional gauges, instead. Might put it in my second RV-6, though. When I priced systems out, the VM 1000 was fairly competitive when compared to assembling a collection of independant gauges of different manufacture. I guess the one thing that stopped me from using this instrumentation was the concern of several failure modes. The first failure mode would be the battery. Of course, I put all electric instuments in my airplane so if I lose my battery, I'll lose my engine instruments. I do like the idea of electric gauges as they eliminate having oil and fuel pressure lines in the cockpit. The other failure path would be a malfunction in the data processing unit which could cause one, several or all of the gauges to go off-line, I suppose. I guess the other reason that I decided against the VM 1000 was because it looked a little "space-age" for a RV. All of the black, round faced instruments look a little more "airplane" to me. My opinion is that the VM 1000 looks more at home in a Glasair or Lancair. But, as I said, I'd still consider the system for my next RV-6. It sure saves panel space and, with the optional annunciator panel, any item out of limits wets off bells and whistles to catch your attention. So far, everyone that I've visited with seems happy with the system and have reported few, if any problems. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
From: "Andy Gold" <winterland(at)theharddrive.net>
Subject: 16 Years of the RV-Ator
Date: Jun 13, 1997
--> RV-List message posted by: "Andy Gold" To any interested in obtaining the 16 YEARS OF THE RV-ATOR books Easy Publishing company has moved and changed it's name. We are now: Winterland Publications PO Box 270 Tabernash, CO 80478 Our new phone number is 970-887-2207 The 16 years of the RV-Ator book is still available but now from this new= address. Of couerse the previous addresses listed on the post cards we = sent out and other ads are no longer any good. We also have left 2 copies of the update pages for those who have only = the original 14 Years of the RV-Ator book. First come first serve. The = 94-95 update pages will not be reprinted. If you have any questions or would like to order the book for $27.95 plea= se contact at this address. (update pages sets are $16) Thank you Andy Gold Winterland Publications RV-6A N-5060, now flying ________________________________________________________________________________
Date: Jun 13, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: John Stewart's RV-6A
--> RV-List message posted by: Bob Skinner Fellow RVers, John Stewart from Burlington, Colorado flew his newly completed RV-6A (sliding canopy) to a little fly-in at Grant, NE June 7th. Some of you may remember that John was one of the guys who helped organize the first Burlington, CO RV fly-in last fall at which there were 35-40 (?) RVs in attendance. There will be one again this fall and it promises to be bigger and better than the first. I had more fun there than OSH or S&F 'cause they're all RVs (except for one errant T-18 and a Glasair TD). We let the T-18 mingle with the real airplane builders because he promised he'd build a RV (but he hasn't started yet so don't know what will happen to him this fall.) The Glasair guy was parked off by himself:) Anyway, it's a great event and if you show up, you'll get to see John's beautiful RV-6A. I imagine that he will be at the Longmont, CO fly-in, June 27-29 th, as well. I think this is an airplane that we'll be seeing in Sport Aviation, someday. I saw John's airplane at various stages of construction and it's one of the best examples of craftsmanship that I've seen. He has a 180 Lycoming with a Hartzell CS prop, a Jeff Rose E.I., electric flaps and trim and a Vision Microsystems VM 1000 in the very well designed and laid out panel. The only thing I've got against John is that he parked his shiney, new 6A next to my "old" RV-6 which made his plane look even better and mine, worse. Bob Skinner RV-6 BSkinner(at)navix.net Bob Skinner RV-6 BSkinner ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 13, 1997
Subject: Re: Canopy, Oh MY Canopy, Part Deux
--> RV-List message posted by: JamesCone(at)aol.com You asked about the second part of my article on canopy installation: >Hello Jim, >A question on your statement; " Take a look at the angle of the Plexiglass >relative to the level line where it will set on the roll-over bar. Raise >the sliding part of the frame so that it follows this line." > >Without the canopy setting on the roll-over bar this appears to be guess >work... finding that line. Am I missing something? ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Jun 13, 1997
micheal_mcconnel(at)dell.com, budd(at)goodnet.com
Subject: 4 seat RV-6 flying
--> RV-List message posted by: Mlfred(at)aol.com Hi all: I talked to a friend in Tulsa the other day, and he had just completed a 4 seat version of the -6. To the time we had talked, the bird had 3.5 flight hours. He was experiencing some higher than desirable oil temps, which prompted the call. I had heard rumors about this thing for a while, but I wanted to wait until the thing flew, before spreading the word. Can anybody in the Tulsa area confirm any of this? Here's some info: IO-540 powered, 80" Hartzell prop. Around 1250# EW. 14" stretch (I think), with the pax facing aft (Tailgunners, eh?) Man, those standard baggage floor ribs were hard enough to put in! Sliding/flip-up style canopy. The canopy slides back, and the up at the front edge. I gotta see this! Std. fuel cap. It's flying with std wingspan for now, but this involves a set of extensions. These will be removed to shorten the span approx 16", 8" per side. The ailerons have been shortened. I don't know about the flaps. I know they're using titanium gear legs like the Rocket does. Flight characteristics seem to be fairly neutral, but it hasn't been flown with a load as of this report. I'm figuring a 2200# gross wt., but that wouldn't leave much for baggage. I have no information on any structural mods. I bet there's more than a few. The bird is supposed to go to the paint shop soon, and it's planned for display at OSH. Hmmm, do you think it'll draw a crowd? Check six! Mark ________________________________________________________________________________
Date: Jun 05, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: Shipping Details
--> RV-List message posted by: John Darby <johnd@our-town.com> >--> RV-List message posted by: DHoerig(at)aol.com >I understand that main crate for the RV6A quick build kit is abot 4'-0" >square and 16'-0" long. Can anyone tell me how they unloaded this from tthe > truck. I was told it weighs about 850#. > For what it's worth, and this is applicable to the finish kit for the RV6, I was able to save about $100.00 in frt. by having it shipped to a business address in town. This was applicable to stuff coming road express freight. In other words, not UPS or such but by a type of contract 18 wheeler. I think the company mine came on was RoadWay Express. The business, an animal feed store, let me do it no problem, then they helped me put it in the back of my pick up and two of us slid it off, down one end at a time, and into the work room. John Darby RV6 N61764 flying Stephenville TX johnd@our-town.com ________________________________________________________________________________
From: PhilipR920(at)aol.com
Date: Jun 13, 1997
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: PhilipR920(at)aol.com My 6A quick build kit was deliversd in October '96. I am currently installing the canopy frame. I have not started work on the wings. Although there have some minor problems, I believe the overall workmanship would be rated between very good and excellent. I am satisfied with my decision to purchase the quick build. Phil Rogerson 6AQ 60057, N936PR res. Fernandina Beach, FL ________________________________________________________________________________
From: PWilsonwcr(at)aol.com
Date: Jun 13, 1997
kitfox(at)lists.csn.org, rv-list(at)matronics.com, Terry.L.Sickkr(at)imco.com
Subject: Rocky Mtn EAA Flyin
--> RV-List message posted by: PWilsonwcr(at)aol.com The 19th annual EAA Rocky Mountain Regional Fly-in will be held on June 28th and 29th at Vance Brand airport in Longmont Colorado. Please accept our invitation to attend. For more details check out our web page. http://www.win.net/~greeley/rmfimain.htm Regards, Paul Wilson ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: HS Front Spar
Date: Jun 13, 1997
--> RV-List message posted by: "Stephen J. Soule" I got some advice early in this project that I keep trying to remember. It was "Put a clecoe or a rivet in every hole every time and never drill a hole until you absolutely have to." I mumble it like a mantra, but I still forget sometimes. Steve Soule Huntington, Vermont ________________________________________________________________________________
From: BigCfly001(at)aol.com
Date: Jun 13, 1997
Subject: vans airforce,oh,in,ky
--> RV-List message posted by: BigCfly001(at)aol.com We are looking for RV builders,flyers,enthusiasts in the southwestern ohio,southeastern indiana and northern kentucky area. we are organizing a VANS AIRFORCE SOUTHWESTERN OHIO WING.we are interested in RV flyins, gatherings,and the exchange of information between builders.If anyone is interested in joining our group please e-mail myself, Chris Marion at BigCfly001(at)aol.com or phone at 513-683-6204, or Jim Barlow at Jim_D_Barlow(at)ccm.fm.intel.com or phone at 513-583-8346.we are very excited to be bringing an easier way for fellow RV'ers to gather and to share information in this area thank you chris marion RV-6 building VS BigCfly001(at)aol.com 513-683-6204 Jim Barlow RV-6 building VS Jim_D_Barlow(at)ccm.fm.intel.com 513-583-8346 ________________________________________________________________________________
From: "Dave Mumert" <sdm(at)SoftOptions.com>
Subject: Re: VMI V1000?
Date: Jun 13, 1997
--> RV-List message posted by: "Dave Mumert" Hi Chris Check out http://www.chiefaircraft.com/Aircraft/Instruments2/Vision_Mi cro_Systems.html for more data on the VM 1000 There are more sites as well check at www.yahoo.com and search for VM1000 Good Luck RV6-A 24859 Dave Mumert SDM(at)softoptions.com ---------- > From: Chris Hinch <dcc.govt.nz!chris(at)matronics.com> > To: 'smtp:rv-list(at)matronics.com' > Subject: RV-List: VMI V1000? > Date: Friday, June 13, 1997 6:45 AM > > --> RV-List message posted by: Chris Hinch > > > The April 1997 issue of RVator contains a photo of N58RV's instrument panel > (inside cover, upper right corner). > > On the left hand side of the panel is what appears to be (to my *very* > untrained eye) an "all-in-one" digital engine management unit, with two > large and six small round indicators, as well as five 'level' displays. > > The photo caption mentions a VMI VM1000. Is that what this is? Does anyone > have any imformation/opinions about it? Are there any web resources for the > product or company? > > Thanks in advance for any and all help. > > Chris > _______________________________________________________ > > Chris Hinch > Management Information Systems > Dunedin City Council, Dunedin, New Zealand > Internet : chris(at)dcc.govt.nz > NZ Fighter Pilots Museum: http://nzfpm.dcc.govt.nz/nzfpm/nzfpm.htm ________________________________________________________________________________
Date: Jun 13, 1997
From: Phil Arter <philip.arter(at)mci2000.com>
Subject: Re: FLAPS UP SWITCH
--> RV-List message posted by: Phil Arter aol.com!AB320FLYER(at)matronics.com wrote: > > --> RV-List message posted by: AB320FLYER(at)aol.com > > >>I have an extra momentary switch on top of my control stick in my > RV-4, and would like to set this switch up to control 'flaps up'. I think this > feature would make the aircraft much easier to land with the ability to put up > the flaps at the moment of touch down. This aircraft and the RV-6 have a > tendency toward bouncing due to the spring gear. We used to use this technique > on manual gear Mooneys and it worked great. The jet-liners use it also. > How about some input on this? I would be concerned about inadvertantly retracting the flaps on short final. -- Phil Arter, RV-8 #80005 philip.arter(at)mci2000.com http://acd.ucar.edu/~arter/RV8.html (303)459-0435 home ________________________________________________________________________________
Date: Jun 13, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: FLAPS UP SWITCH
--> RV-List message posted by: Denny Harjehausen >--> RV-List message posted by: AB320FLYER(at)aol.com > >>>I have an extra momentary switch on top of my control stick in my RV-4, and >would like to set this switch up to control 'flaps up'. . The jet-liners use it also. How >about some input on this?<< > >The jet-liners that I know about don't retract the flaps on landing, they >deploy spoilers automatically to dump the lift at at touchdown, and use drag >from the flaps to aid in deceleration. At the RV touchdown speeds the flap >drag obviously isn't as important, but could save some brake wear. I guess I >would be more concerned with momentarily diverting your attention to flap >retraction at touchdown, unless you're very comfortable with your airplane. > We were absolutely forbidden retract flaps or spoilers until we cleared the runway, when things slowed down and we had the time divert our attention. The check guys and the FAA would jump you for it. And of course if you did anyway cause you thought all that was for the uncool and something happened like sqwash a runway or taxi light it was " to the penalty box for thirty days with no pay.... Oh Owww! Made me a believer. Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
Date: Jun 13, 1997
From: Mike Flaherty <yogieb(at)pipeline.com>
Subject: Re: VMI V1000?
--> RV-List message posted by: Mike Flaherty At 12:45 PM 6/13/97 NZT, you wrote: >--> RV-List message posted by: Chris Hinch > > >The April 1997 issue of RVator contains a photo of N58RV's instrument panel >(inside cover, upper right corner). > >On the left hand side of the panel is what appears to be (to my *very* >untrained eye) an "all-in-one" digital engine management unit, with two >large and six small round indicators, as well as five 'level' displays. > >The photo caption mentions a VMI VM1000. Is that what this is? Does anyone >have any imformation/opinions about it? Are there any web resources for the >product or company? > >Thanks in advance for any and all help. > >Chris >_______________________________________________________ > >Chris Hinch >Management Information Systems >Dunedin City Council, Dunedin, New Zealand >Internet : chris(at)dcc.govt.nz >NZ Fighter Pilots Museum: http://nzfpm.dcc.govt.nz/nzfpm/nzfpm.htm Chris, There aren't any web sites that I have found for Vision. Their address is: Vision Micro Systems Inc. 4071 Hannegan Rd., Suite T Bellingham, WA 98226 Phone (360) 714-8203 Fax (360) 714-8253 Mike> ________________________________________________________________________________
Date: Jun 13, 1997
Subject: RV-4 front seat bottom structure
From: jodyedwards(at)juno.com (Jody J EDWARDS)
--> RV-List message posted by: jodyedwards(at)juno.com (Jody J EDWARDS) I'm considering having a local interior shop {friend} do my seat cushions for my RV-4 but I'm kind of lost when it comes to ideas and dimensions. Any help? Thanks in advance Jody Edwards RV-4 on gear ________________________________________________________________________________
From: AlexMSl(at)aol.com
Date: Jun 13, 1997
Subject: Re: Cowl hinges
--> RV-List message posted by: AlexMSl(at)aol.com Regarding the short hinge sections in the cowl by the spinner, they will break. I substituted a piece of .063 plate on the top cowl section with anchor nuts for three #8 screws, counter sunk. I drill through the bottom mating cowl section for the screws and machine counter sink for the screws. Threre is a lot of stress in this area and the screws will hold. Aluminum hinge sections will not. Alex Sloan RV-6 N626BA Flying. ________________________________________________________________________________
Date: Jun 12, 1997
From: Dave Barnhart <barnhart(at)A.crl.com>
Subject: Re: RMI microEncoder & Voltage Transients
--> RV-List message posted by: Dave Barnhart I received the replacement Version 314 monitor ROM today along with the EGT/CHT switch. Did you have a chance to look at the 314 ROM I sent you and if so, can you tell me what was the problem? Best Regards, Dave Barnhart ________________________________________________________________________________
Date: Jun 13, 1997
From: Craig Hiers <CRAIG-RV-4.@worldnet.att.net>
Subject: Re: Engine Price
--> RV-List message posted by: Craig Hiers <CRAIG-RV-4.@worldnet.att.net> Robert Acker wrote: > > --> RV-List message posted by: Robert Acker > > >I'm seeking opinions on a fair price on a used O-360 A4M...The owner wants > $10,900. Is this reasonable? If not, what is the market > >value? > > Last time I spoke to Eustace Bowhay he had a fresh rebuilt 0-360A1A for > $13K. So, it seems $11K for a half time solid crank engine is a bit high. > > Good luck, > > Rob Acker / r.acker(at)ix.netcom.com / RV-6Q I purchased an 0320 from Eustace and got a great deal. however, here in Florida I looked for an 0360 for three years, and the average run out 6000 hour 0360 was about 6000$. I could not bring myself to pay this much for a motor and still have to rebuild it. This is another plus for the RV list, the uesd engine core market in Canada is a hell of a lot better than what it is in Florida. Lucky for me I found Eustace Bowhay. My contribution to the RV list will be extra big next year. Craig Hiers RV-4 N143CH Aircraft Spruce shipped the wrong parts again.....aaarrrgggg. ________________________________________________________________________________
Date: Jun 13, 1997
From: Tim Bronson <70773.2700(at)CompuServe.COM>
Subject: FLAPS UP SWITCH
--> RV-List message posted by: Tim Bronson <70773.2700(at)CompuServe.COM> I vote no. I doubt that the average pilot could hit the switch consistently at the precise moment of touchdown. Hit it too early and you "arrive" sooner and more firmly than intended. Too late and you increase your descent rate on the down side of the bounce, considering the effect of gravity and loss of lift at the same time. I think you would get better results by simply ensuring that you hold the airplane off the runway until you reach stall speed, as this will eliminate lift-induced part of the bounce. A stalled airplane dropped from a height of a few inches probably won't bounce excessively. Do the RV flaps move quickly enough to be a factor at the instant of bounce? I have zero RV hours (so far), but haven't flown any single engine airplanes that had flaps that moved faster that your average sloth. I am also leery of altering my grip on the stick at the moment of touchdown in order to reach a switch. If I were to pursue such an installation, I would be inclined to locate the switch on my throttle. I've flown a few turboprops that had "gates" on the power levers that were used to engage reverse. It's an easy set-up to handle even with a handful of airplane on a gusty day. The airline systems are almost all (these days) automated and react to wheel spin-up or strut compression in order to raise spoilers. The flaps don't move. Tim Bronson / Planning in Pittsburgh ________________________________________________________________________________
Date: Jun 13, 1997
From: Steve McClure <shekinahair(at)mindspring.com>
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: Steve McClure >My 6A quick build kit was deliversd in October '96. I am currently installing >the canopy frame. I have not started work on the wings. > >Hi Phil, I'm new on the list and was curious about the quick build. On average, how many hours a day do you work on it? How much more time until it will be completed? Have you worked on it everyday? My wife and I have read that it takes 1000 hours. Is this a realistic estimate? __________________________________________________________________________ Shekinah_Air Free Air Transport for Seriously Ill Children shekinahair(at)mindspring.com http://www.mindspring.com/~sevend/shekinah_air/ Steve McClure 937.845.1325 __________________________________________________________________________ ________________________________________________________________________________
From: KennyCobb(at)aol.com
Date: Jun 13, 1997
Subject: Re: Engine Price
--> RV-List message posted by: KennyCobb(at)aol.com << The owner wants $10,900. Is this reasonable? >> This sounds too high for a engine that has not run for 10 years. I think you can do better if you shop around. Ken Crabtree ________________________________________________________________________________
From: "mcomeaux" <mcomeaux(at)cmc.net>
Subject: Scappoose Fly-In
Date: Jun 13, 1997
--> RV-List message posted by: "mcomeaux" I plan attending the Scappoose Fly-In June 21. Is there anyone with a RV6A that I could get a Demo ride with possibly? Would really appreciate it. I'm building the emmpenage for one right now. Mike Comeaux mcomeaux(at)cmc.net ________________________________________________________________________________
Date: Jun 14, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: rivet spacing tool
--> RV-List message posted by: lottmc(at)datastar.net (Michael C. Lott) I bought one of those rivet spacing tools, you know, the one that looks like one of those little fences you put at the top of the stairs to keep your kid from rolling down them. It is good for spacing, but not for straight lines. Does anyone else have this problem, or is mine defective? The marks can be off as much as the thickness of a rivet head from one end of the spacer to the other. ________________________________________________________________________________
Date: Jun 14, 1997
From: Elon <elon.o(at)worldnet.att.net>
Subject: Re: Engine Price
--> RV-List message posted by: Elon Kyle wrote: (much snipped) I'm seeking opinions on a fair price on a used O-360 A4M which I am > considering buying. The engine has 1100 hr since new, and was removed from a > wind-damaged airplane about 10 years ago and hasn't run since. > The owner wants $10,900. Is this reasonable? If not, what is the market value? Kyle Boatright -------------------------------- Kyle: Seams like there has been some very good advice so far. Mark's opinion that it is not much better than a core is proably close to the truth. So what is its fair value? I have just gotten quotes from both Penn Yan and Van Bortel for this very same motor for another project so you be the judge. Factory NEW $20,766 Factory REMAN $15,761 Factory Overhaul $10,048 Core charge $ 6,000 Van Bortel publishes all curent prices on Lycomings & Continentals on their web page http://www.vanbortel.com/airpower/lyc.html. So check it out if you don't believe the numbers. Air Power is the name of Van Bortel's engine company, and they sell all engines at $300 over factory invoice. Your engine is 55% from TBO. A sometimes accepted standard when buying aircraft is to subtract the remaining life of the engine from a new engine cost to arrive at market value. Using this convention you would pay $9,344 for a currently flying engine with that many hours. ($20,766 X 45% = $9.3k). This "friend" is already asking too much. Further, this is not a flying engine and that also lowers the price. The problem is a bore-scope will not revel bearing problems. After sitting for so long (and being pickled in who knows what kind of oil) what has happened to all of the bearings? In the best of conditions I have seen bearings with their entire clad upper surface etched away from chemicals in the oil over long term storage. If it was mine I would automaticly do a complete tear-down for bearing replacement. So now you have a major tear-down and parts cost. Also, Factory new comes with new mags and some other accessories. You didn't mention what is on your engine or the shape they are in. I think his initial offer is to high to even try to bargin down. Elon ________________________________________________________________________________
Date: Jun 14, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: Quick build v Normal kit
--> RV-List message posted by: "les williams" David, I have completed a normal kit and am well along in completing the airframe of a quickbuild kit. I would have to say that if you're looking for show plane quality, and want to put forth the effort, you would do better going with a normal kit. To speed it up, the Barnard Acft components would be a good investment from what I've seen and heard. There are some other components that you can buy pre-assembled, such as the fuel tanks, but the quality of one of those assemblers has had some negative comments on the list. I feel that the quickbuild is a good way to go if you're looking to complete an average quality plane in as short a time as possible for a reasonable cost. The construction videos that come with the QB kit will help, but I would advise anyone without any previous building experience to become closely acquainted with another local builder if at all possible and try to get some hands on experience. I would also suggest that after you have researched the plans, manual, and other resource materials, and still have questions, to avail yourself of Van's technical support, as well as advice from the list. Best wishes on whatever you decide! Les Williams/RV-6AQ/N24LW (res)/finish kit/N299LJ sold 10/95 ---------- From: owner-rv-list(at)matronics.com on behalf of central-data Sent: Thursday, June 12, 1997 2:59 PM Subject: RV-List: Quick build v Normal kit --> RV-List message posted by: central-data <central-data@central-data.demon.co.uk> I have now finished my work shop and ready to place an order for a RV6A I am based in England and have had little contact with other builders My main aim is to complete the plane in as shorter time as possible and get down to some flying Having compared the prices including import taxes etc there seems to be a difference of approx $8000 between the cost of the Quick build and the standard kit. I have also received information on Barnard Aircraft components fast build wing etc. To me the quick build seems to be the way to go Could any one who has purchased the quick build kit advise me on the quality of the build and whether they feel that the extra cost was worth while . Thanking you David Powell central-data@central-data.demon.co.uk -- central-data ________________________________________________________________________________
From: bennett(at)healey.com.au
Date: Jun 14, 1997
Subject: Re: more nutplates
--> RV-List message posted by: bennett(at)healey.com.au Today I tried > Doug Stenger's method and it seems to go faster and more accurately. 1. > Drill screw hole full size (11/64") 2. dimple 3. attach nutplate with screw > 4. back drill retaining rivet holes. No clecoes needed, when you drive > the screw tight it will stay put for drilling. The secret is to tap a > nutplate so the screw runs up easily, and can simply be held with your > fingers while running it up. The disadvantage of this method is that after 3 or 4 sets of holes you have wallowed out the #40 holes on your tapped platenut so that when you put the rivets in they don't fit well. The fix is to cut a #8 screw short so it engages only on the first few threads, then use a new platenut each time. Having tried all that however, I find it easier to use the #30 cleco method and enlarge the screw hole to #15 immediately before rivetting the platenuts. Peter Bennett Sydney Australia RV6 building sliding canopy ________________________________________________________________________________
From: PhilipR920(at)aol.com
Date: Jun 14, 1997
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: PhilipR920(at)aol.com Steve, I haven't added up my time, but estimate that I spent an average of about 40 hours a week on the project. I originally thought that I would finish by the first of the year. Now I'm not very optimistic about that date. I've added several things not in the plans and each adds more time than you would think. The estimate of 1000 hours to complete the quick build sounds low to me. I'm a slow worker and this is my first experience building a plane.Someone with more experience may be able to proceed much quicker. Phil Rogerson 6AQ 60057 ________________________________________________________________________________
Date: Jun 14, 1997
From: Finn Lassen <finnlass(at)ix.netcom.com>
Subject: RV-3 wing tanks
--> RV-List message posted by: Finn Lassen I have an RV-3 with no wing tanks. As part of doing the CN-2 to strengthen wing spars, I'll be opening up the rear bottom skins. This would give me some access to the inside of the wing foward of the spar (through the spar ligthening holes before the are closed up). I thought of a couple of possibilities: 1) Fuel bladders. Does anybody know of fuel bladders which would fit between ribs forward of spar in an RV-3 wing? 2) Use glass cloth to seal all unwanted openings, i.e. strips along ribs/skin, top skin down spar to bottom skin. I seem to recall some recent post about epoxying glass to aluminum not holding up? Potentially I could glass the entire areas. This appears to be a relatively easy way of adding wing tanks to the existing wing. Obviously they wouldn't be removable. Would the weight of the glass/epoxy be prohibitive? Comments anyone? Finn ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@denmark-c.it.earthlink.net>
Date: Jun 14, 1997
Subject: Avionics cooling
--> RV-List message posted by: "Tim Lewis" <timrv6a@denmark-c.it.earthlink.net> I'm looking for ideas on keeping the radios cool. I'm not willing to use forced air from my NACA vents because if it's raining I'd be concerned about blowing water into the radios. The other options I can see are a venturi system (as in the Grumman Lynx) or a cooling fan. The suction system involves putting a small rear facing scoop (1" diameter, extending 1/2" from skin) on the outside of the plane. The scoop produces a vacuum. A hose from the scoop to the avionics stack draws hot air from the stack. Grumman used this on the Lynx. A fan could be used as well. "Avionics" fans seem to run $150 and up. Bob Nuckolls mentioned within the last month that it's not too hard to filter a more pedestrian fan if it turns out to make noise. Bob, what components would you recommend? What have other folks done to keep those expensive radios cool(er)? Thanks, Tim Lewis Panel layout, miscellaneous bits. --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Jun 14, 1997
Subject: TRY THIS!
--> RV-List message posted by: MAlexan533(at)aol.com I just happened to stumble onto the Airnav web page while looking up info on the Scappoose, Oregon fly-in next weekend. It is fantastic! It is a flight planner unlike any I've seen, and it is free. http://www.airnav.com ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@denmark-c.it.earthlink.net>
Date: Jun 14, 1997
Subject: Re: Quick build v Normal kit
--> RV-List message posted by: "Tim Lewis" <timrv6a@denmark-c.it.earthlink.net> > >Hi Phil, > I'm new on the list and was curious about the quick build. On average, how > many hours a day do you work on it? How much more time until it will be > completed? Have you worked on it everyday? My wife and I have read that it > takes 1000 hours. Is this a realistic estimate? I started my QB in August 96. At over 800 hours I've completed the fuselage, wings, and canopy. Left to go are the engine installation, panel, paint, and a million little details. No way am I going to be done in 1000 hrs. More like 1200 - 1500 for me. But I'm slow. Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
Date: Jun 14, 1997
From: Scott Gesele <scottg(at)icsnet.com>
Subject: Paint Application Question
--> RV-List message posted by: Scott Gesele Listers, I'm well into painting my RV-6A and have run into an area of concern. The primer and paint are make by SIKKENS. The primer is an epoxy primer. The wings are currently primed and I'm in to process of sanding the primer with 400 grit. Around several rivet, the primer is being completely sanded off and bare metal is being exposed. This appears to be due to a rivet that is a little higher than the surrounding metal or a dimple that wasn't perfect. The problem doesn't appear that serious. A typical area where the metal is showing is roughly the area of 1/4 of a rivet head, not much. The total exposed area for a wing panel, both sides, is probably less than one square inch. Is this anything to worry about? As I see, I have three options. 1. Re-prime the entire wing. 2. Use an airbrush to add the primer back to those exposed areas, then re-sand the area. 3. Don't worry about it, this is normal, just paint the wings and get on with the project. Any input would be greatly appreciated. Thanks in advance. Scott Gesele N506RV (painting) ________________________________________________________________________________
Date: Jun 14, 1997
From: Steve McClure <shekinahair(at)mindspring.com>
Subject: How much Time?
--> RV-List message posted by: Steve McClure Hi everyone, We are new to the list and have a lot of questions. I'll keep this to one. I have been trying for 4 years to find the time to build an RV. We are placing our order for an RV-8 in August. My question is; what would be a realistic time estimate on building the plane with 2 fulltime people. I've read and reread all the liturature from Van's info and we figure that at 2000 hours build time devided by 2 of us putting in 80 hours a week the plane should be complete after 6 months. Is this a realistic assumption? Steve and Carey McClure Starting on RV-8 August, 97 ________________________________________________________________________________
From: RV6AIR(at)aol.com
Date: Jun 14, 1997
Subject: Re: Engine Price
--> RV-List message posted by: RV6AIR(at)aol.com It's hard to beat Van's new O-360-A1A but you do end up with a lot of excess time . When I was looking at used engines I found that Lycoming would do a pre-purchase inspection including test cell run at a very nominal cost. Bob Lovering RV-6, N7LA First flight this late summer. ________________________________________________________________________________
From: "James E. Clark" <James.E.Clark(at)worldnet.att.net>
Subject: Re: Quick build v Normal kit
Date: Jun 14, 1997
--> RV-List message posted by: "James E. Clark" Worth every penny, pence, dollar, pound. Although it will still take me a while (so little time to build), I have the "luxury" of working in a hangar with a friend who is building the "normal" way and we BOTH appreciate how much time the QB saves (especially for me as a first timer). If you have the extra coins, and you wish to shorten the build time, I highly recommend the QB. Now somew people simple enjoy the total build process no matter how long it takes. For me the "prime objective" is to get a safe airplane that I did, in the air in a reasonable amount of time. Re quality: So far, I think I have found only one real error. The work otherwise FAR EXCEEDS anything I can do. James RV6AQ .... closing wings one of these days, months ... ---------- > From: central-data <central-data.demon.co.uk!central-data(at)matronics.com> > To: rv-list(at)matronics.com > Subject: RV-List: Quick build v Normal kit > Date: Thursday, June 12, 1997 5:59 PM > > --> RV-List message posted by: central-data <central-data@central-data.demon.co.uk> > > I have now finished my work shop and ready to place an order for a RV6A > I am based in England and have had little contact with other builders > My main aim is to complete the plane in as shorter time as possible and > get down to some flying > > Having compared the prices including import taxes etc there seems to be > a difference of approx $8000 between the cost of the Quick build and the > standard kit. I have also received information on Barnard Aircraft > components fast build wing etc. To me the quick build seems to be the > way to go > Could any one who has purchased the quick build kit advise me on the > quality of the build and whether they feel that the extra cost was worth > while . > > Thanking you > > David Powell central-data@central-data.demon.co.uk > -- > central-data ________________________________________________________________________________
Date: Jun 14, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: Paint Application Question
--> RV-List message posted by: "les williams" Scott, most of the epoxy primers that I've seen allow up to a week to recoat without sanding. With this in mind, I would wait to touch up any bare spots until you can paint the top coat within the allowed time. I think you would have a hard time sanding without going through somewhere, at least I did. Good luck. Les Williams/RV-6AQ/N24LW (res) ---------- From: owner-rv-list(at)matronics.com on behalf of Scott Gesele Sent: Saturday, June 14, 1997 9:33 AM Subject: RV-List: Paint Application Question --> RV-List message posted by: Scott Gesele Listers, I'm well into painting my RV-6A and have run into an area of concern. The primer and paint are make by SIKKENS. The primer is an epoxy primer. The wings are currently primed and I'm in to process of sanding the primer with 400 grit. Around several rivet, the primer is being completely sanded off and bare metal is being exposed. This appears to be due to a rivet that is a little higher than the surrounding metal or a dimple that wasn't perfect. The problem doesn't appear that serious. A typical area where the metal is showing is roughly the area of 1/4 of a rivet head, not much. The total exposed area for a wing panel, both sides, is probably less than one square inch. Is this anything to worry about? As I see, I have three options. 1. Re-prime the entire wing. 2. Use an airbrush to add the primer back to those exposed areas, then re-sand the area. 3. Don't worry about it, this is normal, just paint the wings and get on with the project. Any input would be greatly appreciated. Thanks in advance. Scott Gesele N506RV (painting) ________________________________________________________________________________
Date: Jun 14, 1997
From: "les williams" <lesliebwilliams(at)msn.com>
Subject: more nutplates
--> RV-List message posted by: "les williams" Peter, I believe the screw hole size for a #8 screw is #19, not #15. Les Williams/RV-6AQ/N24LW (res)/RV-6A N299LJ sold 10/95 ---------- From: owner-rv-list(at)matronics.com on behalf of healey.com.au!bennett(at)matronics.com Sent: Saturday, June 14, 1997 10:15 AM Subject: Re: RV-List: more nutplates --> RV-List message posted by: bennett(at)healey.com.au Today I tried > Doug Stenger's method and it seems to go faster and more accurately. 1. > Drill screw hole full size (11/64") 2. dimple 3. attach nutplate with screw > 4. back drill retaining rivet holes. No clecoes needed, when you drive > the screw tight it will stay put for drilling. The secret is to tap a > nutplate so the screw runs up easily, and can simply be held with your > fingers while running it up. The disadvantage of this method is that after 3 or 4 sets of holes you have wallowed out the #40 holes on your tapped platenut so that when you put the rivets in they don't fit well. The fix is to cut a #8 screw short so it engages only on the first few threads, then use a new platenut each time. Having tried all that however, I find it easier to use the #30 cleco method and enlarge the screw hole to #15 immediately before rivetting the platenuts. Peter Bennett Sydney Australia RV6 building sliding canopy ________________________________________________________________________________
Date: Jun 14, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: Avionics cooling
--> RV-List message posted by: Denny Harjehausen >What have other folks done to keep those expensive radios cool(er)? > >Thanks, > >Tim Lewis >Panel layout, miscellaneous bits. >--------------------- Jim Cone showed the Radio Shack fans for the top of the glare shield that fits nice in the slider, in his Newsletter. For a tip up I found little blowers in the same Radio Shack section as Jim's fans. Both seem to do three jobs at on time. Cool the instrument panel, clear the windshield of moisture and warm up the top of the cockpit at altitude. And they are about $14.00. Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR ________________________________________________________________________________
From: "Darrell L. Anderson" <d.l.anderson(at)worldnet.att.net>
Subject: rivet spacing tool
Date: Jun 14, 1997
--> RV-List message posted by: "Darrell L. Anderson" --> RV-List message posted by: lottmc(at)datastar.net (Michael C. Lott) I bought one of those rivet spacing tools, you know, the one that looks like one of those little fences you put at the top of the stairs to keep your kid from rolling down them. It is good for spacing, but not for straight lines. Does anyone else have this problem, or is mine defective? The marks can be off as much as the thickness of a rivet head from one end of the spacer to the other. Draw a straight line first with an ultra-fine point Sharpie marker, then use the spacing tool to mark the rivet positions along that straight line. D. Anderson RV-4, wings ________________________________________________________________________________
From: joehine(at)nbnet.nb.ca (joehine)
Subject: Re: more nutplates
Date: Jun 14, 1997
--> RV-List message posted by: joehine(at)nbnet.nb.ca (joehine) >--> RV-List message posted by: bennett(at)healey.com.au > >Today I tried >> Doug Stenger's method and it seems to go faster and more accurately. 1. bunch clipped >The fix is to cut a #8 screw short so it engages only on the first >few threads, then use a new platenut each time. > Guys, the easiest method I found was to rummage in the flea market at Osh or S&F and buy a plate nut jig. I found one for 5 bucks and it worked like a charm for my whole kit. They come in a multitude of sizes so you have to be sure you get the correct one for our size plate nuts. Joe Joe C-FYTQ RV4 - painting all finished, clearing up details, to the airport within two weeks!!! joehine(at)nbnet.nb.ca 13 James St. 506-452-1072 Home Douglas, NB 506-452-3495 Work Canada, E3A 7Z2 ________________________________________________________________________________
Date: Jun 14, 1997
From: Sharlene Shipley or Bruce Knoll <snsbfk(at)mail.sage.net>
Subject: Re: rivet spacing tool
--> RV-List message posted by: Sharlene Shipley or Bruce Knoll >--> RV-List message posted by: lottmc(at)datastar.net (Michael C. Lott) > >I bought one of those rivet spacing tools, you know, the one that looks >like one of those little fences you put at the top of the stairs to keep >your kid from rolling down them. It is good for spacing, but not for >straight lines. Does anyone else have this problem, or is mine >defective? The marks can be off as much as the thickness of a rivet head >from one end of the spacer to the other. > >Hi Mike, Last I knew it was a spacer, not an alinger. Use a flesing straight edge to get a straignt row of rivits and the spacer to get the proper dist. between. Good Luck Bruce ________________________________________________________________________________
From: THeard5782(at)aol.com
Date: Jun 14, 1997
Subject: Re: New Zealand
--> RV-List message posted by: THeard5782(at)aol.com My wife three sons (8,6,4) are considering a six month visit to New Zealand. I'm interested in building a RV with someone in the Christchurch area and would love to hear any comments or recommendations about general aviation in NZ. I'm a 45yo former U.S. Navy submariner turned cardiologist planning to take a break from clinical medicine for a while. ________________________________________________________________________________
Date: Jun 14, 1997
From: Gary <gwhite(at)vaxxine.com>
Subject: Re: 4 seat RV-6 flying
--> RV-List message posted by: Gary aol.com!Mlfred(at)matronics.com wrote: > > --> RV-List message posted by: Mlfred(at)aol.com > > Hi all: > >OUHUIHOIJPIPIOPOI> ________________________________________________________________________________
From: BrooksRV6(at)webtv.net (Chris Brooks)
Date: Jun 14, 1997
Subject: Rivet Spacing
--> RV-List message posted by: BrooksRV6(at)webtv.net (Chris Brooks) Michael, I draw a straight rivet line and just use the fan spacer to locate the rivet spacing along the line. None of the fan spacers I have seen will lay out a straight line when they are extended. Chris Brooks BrooksRV6(at)webtv.net Fuselage in jig ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 14, 1997
Subject: ANR Headsets
--> RV-List message posted by: JamesCone(at)aol.com There is an ad for an Active Noise Reduction headset made by Lightspeed. I claims full stereo and up to 42db of noise reduction. Has anyone on the list had any experience with this company? How good is the stereo playback when the ANR is active? Some ANR headsets cut all sound below the ANR cutoff and the music sounds very poor. The price is attractive but I have never heard of the company. Thanks in advance for any opinions. Jim Cone jamescone(at)aol.com ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net>
Date: Jun 14, 1997
Subject: Re: rivet spacing tool
--> RV-List message posted by: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net> > I bought one of those rivet spacing tools, you know, the one that looks > like one of those little fences you put at the top of the stairs to keep > your kid from rolling down them. It is good for spacing, but not for > straight lines. Does anyone else have this problem, or is mine > defective? The marks can be off as much as the thickness of a rivet head > from one end of the spacer to the other. The instructions that came with mine specifically warned that it was good only for finding equal spacing, not for laying out a straight line. IMO your rivet fan is OK as is. tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 14, 1997
Subject: Heat soaked engine problems solved.
--> RV-List message posted by: JamesCone(at)aol.com Well, the verdict is in and my fix for the problems that I was having after my plane sat and heat soaked the engine, fuel pump, fuel lines, and carb, worked. I confirmed this today after flying Young Eagles all day. It was very warm and my plane sat between flights long enough to get thoroughly heat soaked. I did not have any problems except when I did not purge the fuel lines of the hot fuel. What finally solved my vapor lock problem which caused very rough engine running after the plane would sit after flying, was to install a 1/4 inch return line from the Ellison TB to one of the unused ports on my fuel selector which created a runaround when selected to that position, and allowed me to pump fuel around the lines using the electric pump and get cool fuel to the engine compartment. It takes about 10-15 seconds to completely purge my fuel lines of the hot fuel and then my engine starts right up and runs smoothly. This is something that it would not do before the return line was installed, dispite all other attempts to fix the problem, which included a blast tube to the gascolator, a blast tube to the engine fuel pump, and insulating all of the lines with firesleeve and shielding the exhaust pipes where they were near the fuel system components. I moved the HPG-1 fuel filter to the cockpit which holds about 8 oz. of fuel and provides a supply of cool fuel for the runaround. No fuel is returned to the tanks, it is just circulated to clear the hot fuel out of the lines to the engine. The cockpit lines and the associated valves, filter, fuel flow sensor, and electric pump provide a good heat sink to cool the fuel that is circulated out of the fuel lines in the engine compartment. I had a great time flying Young Eagles in my RV and was not embarrased by a rough running engine on taxi out. Jim Cone jamescone(at)aol.com ________________________________________________________________________________
From: NSGE82A(at)prodigy.com (MR NORMAN W RAINEY)
Date: Jun 15, 1997
Subject: Paint Application Question
--> RV-List message posted by: NSGE82A(at)prodigy.com (MR NORMAN W RAINEY) Before painting my 6A in 1992 I talked to the guy that taught auto painting at the Portland Community College, Aloha campus, and he recommended the SIKKENS paint which I used. He said that the primer would add extra protection, but that quite frankly with a clean aluminum project like the RV, primer could easily be excluded in favor of less weight and just not that important for a bird that will probably be hangared anyway. Therefore, I chose not to primer and I must tell you that that paint has stood the test of 550+ hrs. and significant heavy rain ( those of us in OR. & WA. would never fly if we waited for the sunshine) with little lost paint. Probably would not have any missing if my total preparation had been more detailed. I also run hard without reducing power many times as I use my RV to meet scheduled business trips. SIKKENS is GREAT paint with or without primer and I wouldn't worry as long as you've got everything clean. Happy painting. Norm Rainey N8992R 9/92 working on fuse #2 ________________________________________________________________________________
Date: Jun 15, 1997
From: Frank van der Hulst <frankv(at)pec.co.nz>
Subject: Re: How much Time?
z> --> RV-List message posted by: Frank van der Hulst >--> RV-List message posted by: Steve McClure >My question is; what would be a >realistic time estimate on building the plane with 2 fulltime people. > >I've read and reread all the liturature from Van's info and we figure that >at 2000 hours build time devided by 2 of us putting in 80 hours a week the >plane should be complete after 6 months. Is this a realistic assumption? 80 hours a week is a *lot*. I'm pressing hard to do 50-60 hours per month. I guess if I wasn't working a fulltime job, and prepared to give up my entire social life, I could manage 80 hours per week. Your schedule could get seriously screwed if you screw up a part and need to order a replacement. In some cases, having two guys will more than double your build rate. In others, it won't increase it much. Frank. ________________________________________________________________________________
From: bstobbe(at)juno.com
Subject: RE: How much Time? (chatter)
Date: Jun 15, 1997
--> RV-List message posted by: bstobbe(at)juno.com writes: We are placing our order for an RV-8 in August. My question is; what would be >a realistic time estimate on building the plane with 2 fulltime people. > Before I started my -6 I had the same concerns; just how long is this thing going to take me to build? I knew it was the perfect airplane for my needs - an excellent compromise between a good cross country flier and a sport plane - and I wanted one now (the QB was not yet offered). Then someone changed my whole outlook with the statement; "Hey, five or ten years are going to go by anyway. If you start the thing now, at least you'll have an airplane at some point!" This made sense to me at the time, and it helps me keep my sanity when I look at how much has yet to be done after 4 years of on-and-off work (I have learned that there is much, much more to an airplane than meets the eye). Anyway, my point is that IMO I think it is a mistake to try to assign a schedule to a project of this magnitude which has so many variables... work habits, shop experience, shop equipment, organization, perserverence, and last but not least - how you intend to equip your airplane. Bottom line is: just do it (to coin the phrase), I have yet to hear of anyone who has regretted it. Bruce Stobbe RV-6; fuselage N508RV (res - see how optimistic I am!) ________________________________________________________________________________
From: jpl(at)showpg.mn.org (Joe Larson)
Subject: Re: How much Time?
Date: Jun 15, 1997
--> RV-List message posted by: jpl(at)showpg.mn.org (Joe Larson) > I've read and reread all the liturature from Van's info and we figure that > at 2000 hours build time devided by 2 of us putting in 80 hours a week the > plane should be complete after 6 months. Is this a realistic assumption? Someone else already commented. It also depends upon your comfort level with the skillsets required. Remember -- now you both need to put in that 100 hours to develop the skills and get used to reading Van's plans and directions. And there will still be that head scratching, "how do we do this?" time, but both of you will be standing around. Work efficiently, and I bet you're close at 6 months, but don't plan any big trips until it's actually flying. -J -- Joe Larson jpl(at)showpg.mn.org 612-551-1072 14190 47th Ave N. http://www.wavefront.com/~showpg Plymouth, Mn 55446 Future RV-6A pilot. ________________________________________________________________________________
Date: Jun 15, 1997
From: sburch(at)norfolk.infi.net (stan burchett)
Subject: WANTED: Pneumatic Squeezer
--> RV-List message posted by: sburch(at)norfolk.infi.net (stan burchett) Hand squeezer relief needed! If your pneumatic needs a good home contact Stan at sburch(at)norfolk.infi.net or call 757-867-7244. ________________________________________________________________________________
Date: Jun 15, 1997
From: Brian & Sharon Eckstein <eckstein@net-link.net>
Subject: Re: rivet spacing tool
--> RV-List message posted by: Brian & Sharon Eckstein <eckstein@net-link.net> One can save the cost of a rivet spacer by punching little holes in an elastic strip. Stretch it to fit. Brian Eckstein ________________________________________________________________________________
Date: Jun 15, 1997
From: Charlie Kuss <charliekuss(at)sprintmail.com>
Subject: S.Fla. Van's Airforce Chapter
--> RV-List message posted by: Charlie Kuss Date: Sat, 14 Jun 1997 11:31:13 -0400 From: Charlie Kuss <charliekuss(at)sprintmail.com> Subject: S.Fla. Van's Airforce Chapter Hi, After speaking to Jody Edwards, Steve Dixon and Ray (forgot his last name) I'd like to find out who else would want to start a Van's Air Force chapter in the South East Florida area. Anyone interested please contact myself or Jody. Charlie Kuss 3000 S. Ocean Blvd. #103 Boca Raton, Fl. 33432 charliekuss(at)sprintmail.com or charliekuss(at)juno.com (561)338-9373 waiting on RV-8 tail kit Jody Edwards N.E. 3rd Ave. Ft. Lauderdale, Fl. JodyEdwards(at)juno.com or RVfiend(at)aol.com (954)776-6139 RV-4 on the gear ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 15, 1997
Subject: Re: How much Time?
--> RV-List message posted by: mikel(at)dimensional.com >2000 hours build time devided by 2 of us putting in 80 hours a week the >>plane should be complete after 6 months. Is this a realistic assumption? > >80 hours a week is a *lot*. >I guess if I wasn't working a fulltime job, and prepared to give up my >entire social life, I could manage 80 hours per week. Your schedule could >get seriously screwed if you screw up a part and need to order a replacement. > >In some cases, having two guys will more than double your build rate. In >others, it won't increase it much. > Yikes!! Nicely put, Frank. 80 hours a week is like two full-time jobs. Easy to get BURNED OUT cramming that much time into building. Good-by wife, good-by social life, good-by flying......(stay current). There are some days you go out to the garage and just have no interest in doing ANYTHING on the airplane. And on those days you probably shouldn't as you will probably screw something up. Before I started building, a friend of mine (who is now flying his -4) was out at the airport helping someone polish their airplane and I thought "How can he be out here doing that?? He should be home building." I think it is IMPORTANT not to just build, not to set an ultimate time limit, as you will just get frustrated as it never goes along as fast as you want it to. Go see a movie every once in a while. Figure how much time you think it will take, double that and it will probably take longer than that. I think one of the reasons people stop building is the project is taking longer than expected. Just expect it will be done SOMETIME. The important thing is to KEEP BUILDING knowing you will someday FLY. Just some father's day thoughts.............. Michael ________________________________________________________________________________
From: "Larry Pardue" <n5lp@[206.242.164.4]>
Date: Jun 15, 1997
Subject: Re: rivet spacing tool
--> RV-List message posted by: "Larry Pardue" <n5lp@[206.242.164.4]> > > --> RV-List message posted by: lottmc(at)datastar.net (Michael C. Lott) > > I bought one of those rivet spacing tools, you know, the one that looks > like one of those little fences you put at the top of the stairs to keep > your kid from rolling down them. It is good for spacing, but not for > straight lines. Does anyone else have this problem, or is mine That's the way they work. Draw a straight line first then use the rivet spacing tool for spacing only. Larry Pardue Carlsbad, NM Pacer N8025D RV-6QME N441LP Seatback Brace ________________________________________________________________________________
Date: Jun 15, 1997
From: Harold Sutphin <hsutphin(at)magicnet.net>
Subject: Re: Paint Application Question
--> RV-List message posted by: Harold Sutphin Scott, Follow the manufacturer's recommendations for the application of the primer and subsequent coatings. There is a window of time where you usually can recoat and touch up without having to sand. If you are past that, I am sure that any area of primer can be touched up after roughing up the surface with 400 grit. That's why we call it primer. I wouldn't recoat the entire wing unless the mfr. recommends it. Go for the touchup. If you still need advice call the manufacturer or talk to the local paint supply shop that handles this paint on a regular basis. Harold RV-6A Scott Gesele wrote: . Around several rivet, the primer is being completely sanded off > and bare metal is being exposed. This appears to be due to a rivet that is > > 2. Use an airbrush to add the primer back to those exposed areas, then > re-sand the area. > ________________________________________________________________________________
Date: Jun 15, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: canopy
--> RV-List message posted by: lottmc(at)datastar.net (Michael C. Lott) I am about to order a new canopy to replace the cracked one I have now. I figured this would be a good chance to practice drilling and cutting on the old one. It is 90 degrees and humid in my shop. I drilled all over the canopy, close to the edges, in the center, at angles, wallowed the drill around in the holes, cut chunks with a jigsaw, sat on it while I drilled, and rolled it around the concrete a little. It never showd any signs of cracking. It did flake off a little around the edge of the holes when i pushed the bit through. Of course, I'll be much more careful with a new one. Am i worrying too much about cracking a new one, or are some guys just too careless? I'd be sick if I bust the new one. ________________________________________________________________________________
From: "Ron Caldwell" <rlcaldwell@utah-inter.net>
Subject: RV6A - Trimming FWD Top Skin F-674
Date: Jun 15, 1997
--> RV-List message posted by: "Ron Caldwell" <rlcaldwell@utah-inter.net> I have drilled and clecoed my top turtle-deck skins (F-675/674). Before removing them for dimpling and riveting, should I try to figure out where to trim/cut the forward portion of the F-674 skin. I will be using the sliding canopy and could temporally fit the roll cage on the longerons and use to map out where the top skin will go. Is this a good idea. Or should I not worry about trimming this top skin until I'm ready to install the sliding canopy? When is the best time to rivet this top skin? Before Canopy installation or after? Thanks for your suggestions. Ron Caldwell rlcaldwel@inter-utah.net ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle 510-606-1001)
Date: Jun 15, 1997
Subject: Re: canopy
--> RV-List message posted by: dralle(at)matronics.com (Matt Dralle 510-606-1001) >-------------- >--> RV-List message posted by: lottmc(at)datastar.net (Michael C. Lott) > >I am about to order a new canopy to replace the cracked one I have now. >I figured this would be a good chance to practice drilling and cutting >on the old one. It is 90 degrees and humid in my shop. I drilled all >over the canopy, close to the edges, in the center, at angles, wallowed >the drill around in the holes, cut chunks with a jigsaw, sat on it while >I drilled, and rolled it around the concrete a little. It never showd >any signs of cracking. It did flake off a little around the edge of the >holes when i pushed the bit through. Of course, I'll be much more >careful with a new one. Am i worrying too much about cracking a new >one, or are some guys just too careless? I'd be sick if I bust the new >one. >-------------- Hello Michael, Well, I just finished up my second canopy attempt on an RV-4. The first canopy ended up with 3 'nice' big cracks. The second one turned out much nicer although it has one small crack (ack!). What I found there are three things that are important when drilling to avoid cracking: 1) Use a dull drill bit. A nice new sharp bit will tend to drill too fast and will want to 'snag' on the plexi and often cause a crack. 2) Use a *fast* drill motor. I would seem that slow would be better but the reality is that a fast turning motor tends to 'melt' the plexi a little bit as the drill is going it. This helps reduce the risk of snagging and cracking. I found that my 1200rpm drill was too slow. I have a B&D single speed 2500rpm hand drill that worked really well. Having the single speed forced me to run the motor fast. I really wanted to slow the motor down, but that was the big mistake I made the first time. 3) MOVE THE DRILL SLOW AND SUPPORT IT WELL! I found that if I took 15-20 seconds to drill each hole there never was a tendancy for cracking. Also support the drill very firmly so that it can't rock up/down/sideways while you're drilling and more importantly so it won't go in faster than you want. My arms were tired when I was done drilling all the holes in the canopy because I was holding the drill so tightly. It paid off though, as I didn't get a single crack while I was drilling or countersinking any of the holes! I got my one crack in the new canopy because I was tightening the screws as I was putting them in instead of putting them all in very loosly, then carefully tightening everything up. Dah! Hope that helps. Hey Van's - how about a pre-punched canopy!!! Yuck, yuck :-) Matt Dralle RV-4 Instrument wiring... -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 15, 1997
Subject: Boone Iowa Fly-in
--> RV-List message posted by: JamesCone(at)aol.com I want to fly to the Boone Iowa Fly-in and pig roast. Does anyone know who to contact to RSVP to let them know I am comming and where to go, etc. Thanks, Jim Cone jamescone(at)aol.com ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net>
Date: Jun 15, 1997
Subject: Re: RV6A - Trimming FWD Top Skin F-674
--> RV-List message posted by: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net> > I have drilled and clecoed my top turtle-deck skins (F-675/674). Before > removing them for dimpling and riveting, should I try to figure out where > to trim/cut the forward portion of the F-674 skin. I will be using the > sliding canopy and could temporally fit the roll cage on the longerons and > use to map out where the top skin will go. Is this a good idea. Or should > I not worry about trimming this top skin until I'm ready to install the > sliding canopy? When is the best time to rivet this top skin? Before > Canopy installation or after? Thanks for your suggestions. My suggestions (I just finished this stuff): Absolutely do not rivet the skin until after you've completed ALL the canopy work. I found myself needing to make little cuts and trims all during canopy fitting. I didn't even start to trim the skin until the roll bar was mounted and the slider frame in place. At that point, I trimmed F-674 so it missed the slider frame by 1/2 inch or so. I eventually had to trim quite a bit more so the slider frame would miss F-674 as the slider was slid back. Another hint: do not commit to the final location of wd-643 until the canopy fitting is complete. I did, then the rear of my canopy didn't mate with F-674 as nicely as I would have liked. I would have liked to have been able to tilt the roll bar aft just a bit, but I couldn't because I'd already riveted the support structure for wd-643 in place. Jim Cone's instructions are very helpful. I've already ranted about Van's canopy instructions, so I'll skip any comments on that subject. Scott in the fab shop at Van's is a very good source for ideas. Good luck! Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net>
Date: Jun 15, 1997
Subject: Re: canopy
--> RV-List message posted by: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net> On 15 Jun 97 at 10:26, Matt Dralle 510-606-1001 wrote: >. What I found there are three things > that are important when drilling to avoid cracking: > <3 good tips deleted> I'd add a 4th tip (which I got from the list): Have the canopy HOT. I never worked on mine unless the room had been at 75 degrees for a couple of hours, hotter if possible. Even then, I'd run a hair dryer under the canopy for quite a while to really warm it up. No cracks, no chips. Canopy done. Ahhhhh! Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Jun 15, 1997
Subject: Re: ANR Headsets
--> RV-List message posted by: Mlfred(at)aol.com << There is an ad for an Active Noise Reduction headset made by Lightspeed. I claims full stereo and up to 42db of noise reduction. Has anyone on the list had any experience with this company? How good is the stereo playback when the ANR is active? Some ANR headsets cut all sound below the ANR cutoff and the music sounds very poor. The price is attractive but I have never heard of the company. Thanks in advance for any opinions. Jim Cone >> Jim, and others: I have a set of these things, and boy are they comfortable! The ANR is as good as any others (Bose) I've tried. I don't know about the music end of things, tho. I am a dealer for these jobs, also. The better rated of their ANR sets are $375/ea. Let me know if I can help. I have a music input in my bird (PS Engineering PM 1000), but I don't think it's stereo. Email me off the list after a bit, and I'll give you a report, such that it is. Check six! Mark ________________________________________________________________________________
Date: Jun 15, 1997
From: Craig Hiers <CRAIG-RV-4.@worldnet.att.net>
Subject: Re: canopy
--> RV-List message posted by: Craig Hiers <CRAIG-RV-4.@worldnet.att.net> Tim Lewis wrote: > > --> RV-List message posted by: "Tim Lewis" <timrv6a@norway-c.it.earthlink.net> > > On 15 Jun 97 at 10:26, Matt Dralle 510-606-1001 wrote: > > >. What I found there are three things > > that are important when drilling to avoid cracking: > > > <3 good tips deleted> > > I'd add a 4th tip (which I got from the list): Have the canopy HOT. > I never worked on mine unless the room had been at 75 degrees for a > couple of hours, hotter if possible. Even then, I'd run a hair dryer > under the canopy for quite a while to really warm it up. No cracks, > no chips. Canopy done. Ahhhhh! > > Tim > --------------------- > Tim Lewis > RV-6AQ #60023 > San Antonio TX > timrv6a(at)earthlink.net or > timrv6a(at)iname.com > ----------------------- I'll add another tip, purchase the plexiglass drill bit from Avery. My hanger was also very hot and I had no problems with cracking. I had read all of the horror stories about building the canopy and I made sure that I built it in the brutal summer heat here in Florida. So far the canopy was the biggest pain in the #$$ of the whole project, but like the man said, canopy done. Ahhhhh Craig Hiers RV-4 N143CH My prop does not fit. :( ________________________________________________________________________________
Date: Jun 15, 1997
From: Louis Willig <larywil(at)op.net>
Subject: Operation Manuals
--> RV-List message posted by: Louis Willig YES. I finally purchased the RV-4 I've been dreaming of for the past year. Unfortunately, it is being sold to me by the estate of the owner. There are no manuals whatever. There are logs. Does Van provide a manual from which an A&P can work from to inspect and maintain the aircraft? Also, is there an operations manual similar to that of certified A/C. I'm not a test pilot and my mommy wouldn't want me to wonder off in the -4 while still sucking my thumb. If there is anyone in the Philadelphia, PA. area who wants to help me and get some free time in the -4, let me know. Oh, my hormones are beginning to rage. See you at 'Kosh one way or the other. Thanks. Louis Willig ________________________________________________________________________________
Date: Jun 15, 1997
From: mauser(at)claris.com (Richard Chandler)
Subject: Re: Rivet Spacing
--> RV-List message posted by: mauser(at)claris.com (Richard Chandler) > --> RV-List message posted by: BrooksRV6(at)webtv.net (Chris Brooks) > > Michael, > I draw a straight rivet line and just use the fan spacer to locate > the rivet spacing along the line. None of the fan spacers I have seen > will lay out a straight line when they are extended. Personally, I kinda liked the suggestion from the guy who put some evenly spaced marks on a strip of waistband elastic and stretched it until he had the right number of marks between points A and B. -- Richard Chandler RV-6: Garage bought and being finished, saving for tools and tail kit. ________________________________________________________________________________
From: RICKRV6(at)aol.com
Date: Jun 15, 1997
Subject: Re: turn coordinator
--> RV-List message posted by: RICKRV6(at)aol.com This is not a bad idea. You may want to also consider doing it to your artificial horizon if you have one. Both my AH and TC are off a bit. I would have sworn they were level when I built the plane. Live and learn. Rick McBride RICKRV6(at)aol.com RV6 N523JC RV8 80027 ________________________________________________________________________________
Date: Jun 15, 1997
From: Steve McClure <shekinahair(at)mindspring.com>
Subject: RV-4 empty weight?
--> RV-List message posted by: Steve McClure We'd like to thank everyone that took the time to give us an honest eval on actual build times. Guess we're just going to dive in to which ever kit we get and do our best. Next question. Van's info gives an empty weight of 905 lbs on an rv-4. What is the average empty weight on a IFR equipped rv-4. I weigh in at 225 and 6'2" and carey is 5'2" 125 lbs. So with full fuel and us we are ok but a larger passenger is definitly going to be marginal. Steve and Carey McClure Starting on RV-4 or 6 or 8 August, 97 ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Jun 15, 1997
Subject: Re: FI Boost pumps
--> RV-List message posted by: Vanremog(at)aol.com << We at Van's are looking into various manufacturers of high pressure (for fuel injected engines) fuel boost pumps. Does anyone have experience with any vendors? >> Bill- On the 55% Scale P38 replica (you can find an in-flight photo of it by searching on Diamond Aviation, select Myriad Research and go to Test Flights) we used two automotive fuel pumps from the autoparts store for the boost (backup) pumps. These were in-line self priming pumps for some non-descript Japanese made car (I realize that's redundant, but I can find out the P/N if you wish). The main pumps were similar in construction but were buried at the bottom of the fuel tanks. They produce about 70 PSI outright and the 1.3L engines use a circulating fuel rail (with a return to the tank) and a regulator that maintains the pressure to the injectors at 35-36 PSI. It works great and when grounded with a real short wire the pumps are very quiet (acoustically and electrically). -GV ________________________________________________________________________________
Date: Jun 15, 1997
From: Finn Lassen <finnlass(at)ix.netcom.com>
Subject: Rivet gun size
--> RV-List message posted by: Finn Lassen Ok, so I've taken the plunge and opened up the wing skin on my RV-3 to perform the CN-2-1 (main spar strengthening). I'm having a hard time setting the AN470AD6- rivets. My rivet gun is a Chicago Pneumatic CP-4444 AERO S CYL. Is that a 4x gun? It was sold as a 3/16" capacity but... Finn (90% complete 90% of the time). finnlass(at)ix.netcom.com ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 15, 1997
Subject: Re: canopy
--> RV-List message posted by: mikel(at)dimensional.com >I had no problems with cracking. >I had read all of the horror stories about building the canopy >and I made sure that I built it in the brutal summer heat here >in Florida..... I also made sure I was building in the HEAT somewhere, usually in the direct sun for a little addition solar heating. No cracks. Then, I ran into a problem on the -4 I had never thought of: I also fitted the skirts while the canopy was hot and had what seemed like a perfect fit all around. THEN.......as winter approached and things cooled off I found the most rearward portion of the canopy skirt (which may be the most difficult to fit) was suddenly no longer tight against the fuselage top skin by about 1/16" or so. Why? When hot, it fits great: tight. When cold, the aluminum contracts enough there is a gap. Brother. Can't think of everything. Sorta reminds me of fitting the *&@%$ cowling........ Michael ________________________________________________________________________________
From: "Tim Lewis" <timrv6a@iceland-c.it.earthlink.net>
Date: Jun 15, 1997
Subject: Vacuum fittings and highway robbery
--> RV-List message posted by: "Tim Lewis" <timrv6a@iceland-c.it.earthlink.net> I'm in the process of buying all the gizmos to populate my panel. My wallet is shrieking in pain. The Airborne fittings for vacuum lines run about $18-$32 a pop (Chief catalog). That seems like a lot, but the other catalogs are worse. What really makes my eyes bug out is the price of $73 for a 5/8 to 5/8" bulkhead connector. YGBSM!!! What have other folks done to get vacuum from the vacuum pump into the cabin? And what hoses/lines have you used inside the cabin and in the engine compartment? My wallet thanks you in advance. Tim --------------------- Tim Lewis RV-6AQ #60023 San Antonio TX timrv6a(at)earthlink.net or timrv6a(at)iname.com ----------------------- ________________________________________________________________________________
Date: Jun 15, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Avionics cooling
--> RV-List message posted by: Bob Skinner >I'm looking for ideas on keeping the radios cool. >What have other folks done to keep those expensive radios cool(er)? >Tim Lewis Tim, I built a box around my radio stack and on the end I used a Radio Shack 12 volt fan, about 4" in diameter. Can't remember the cost, but it was very reasonable. I've had no interferance problems and it's still blowing after over 350 hours. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Jun 15, 1997
From: TCOlson <tcolson@Cedar-Rapids.Net>
Subject: Re: Boone Iowa Fly-in
--> RV-List message posted by: TCOlson <tcolson@Cedar-Rapids.Net> The Boone RV fly in is on the Sat. June 21. They have a pig roast lunch for the noon meal. The fly-in starts around 9:00 AM or so and goes through the afternoon. It is open to the public. No RSVPs are required. It is held at the Boone Airport which is on the South East side of town. It has a good north-south paved runway and several local builders that have projects & etc. there for display. On past years with good weather there were about 30-40 RVs there. Hope to have mine there next year. To get further specifics call DJ Lauritsen Interiors at Boone, 515-432-6794. Rgds Tom Olson RV-6a, nearly ready for paint. ________________________________________________________________________________
From: RV4Brown(at)aol.com
Date: Jun 15, 1997
Subject: Re: Aluminum dust in your eyes
--> RV-List message posted by: RV4Brown(at)aol.com " You inquired: What is it in your RV that requires so much grinding? I have used an occasional cutting wheel and even a few seconds on a 3/8 x 13 air sander, but never had to put _that much_ dust into the air on the RV.... " I think the 3m cutting and polishing wheel is the best thing since sliced bread. I don't remember many times that I have gone to the shop and not fired up the grinder. I use the polishing wheel to finish and round the ends on every piece and edge of material going on to the aircraft. Its easier than hand filing and polishing with emery cloth. It is so easy to control the amount of material being removed. I guess the key word is round! For what its worth, I noticed that it takes just a few seconds of grinding on the wheel to engulf you in fine material. I also agree with the gentleman who suggested wearing a respirator. The size of the material being inhaled may increase the risk of lung disease as well as irritate the nose linings. (No I'm not a Doctor and I don't play one on TV. ) ________________________________________________________________________________
From: "jacquelyn eastburn" <jimnjax(at)worldnet.att.net>
Subject: RV-8 Wings
Date: Jun 15, 1997
--> RV-List message posted by: "jacquelyn eastburn" picked up my -8 wings last Wednesday at van's. happy happy- joy joy..To you who are working on the tail kit or are waiting for the wings to arrive, let me tell you what a thrill it is to open those two boxes. Everything so neatly packaged and whoa, when you lay your eyes on that spar with all those little holes drilled all over the place, it makes you think, man, glad I didn't have to drill them. jim and jackie eastburn, Hillsboro, Oregon 97124 jimnjac(at)worldnet.att.net RV-8 80079 ________________________________________________________________________________
Date: Jun 16, 1997
From: Tom Martin <fairlea(at)execulink.com>
Subject: Re: Rivet gun size
--> RV-List message posted by: Tom Martin >--> RV-List message posted by: Finn Lassen > >Ok, so I've taken the plunge and opened up the wing skin on my RV-3 to >perform the CN-2-1 (main spar strengthening). > >I'm having a hard time setting the AN470AD6- rivets. My rivet gun is a >Chicago Pneumatic CP-4444 AERO S CYL. Is that a 4x gun? It was sold as >a 3/16" capacity but... What about replacing the rivets with bolts. They would be stronger and easier to fit into cramped spots. I think that the only penalty would be weight and the cost of bolts. What do others think? Tom Martin RV-4 250hours ________________________________________________________________________________
From: "Joe Colquitt" <jcolquit(at)law.ua.edu>
Date: Jun 16, 1997
Subject: Vacuum fittings and highway robbery
--> RV-List message posted by: "Joe Colquitt" Tim Lewis asked: > The Airborne fittings for vacuum lines run about $18-$32 a pop (Chief > catalog). That seems like a lot, but the other catalogs are worse. > What really makes my eyes bug out is the price of $73 for a 5/8 to > 5/8" bulkhead connector. YGBSM!!! What have other folks done to get > vacuum from the vacuum pump into the cabin? > I spoke with several aircraft "recyclers". ;-) They told me that "off-the-shelf" prices are usually about 1/3 of new and I can pick and choose my parts if I want. At least that makes Airborne fittings run about $6-$10 a piece, but your bulkhead fitting still would be $24. Better than $73 though. If one is careful in choosing, is there a problem with buying previously owned "hardware" like vacuum fittings? Joe Colquitt colquitt(at)tusc.net Flying RV-3A (building GlaStar) Joseph A. (Joe) Colquitt ________________________________________________________________________________
From: RV6junkie(at)aol.com
Date: Jun 16, 1997
Subject: Re: Engine Price
--> RV-List message posted by: RV6junkie(at)aol.com << The owner wants $10,900. Is this reasonable? If not, what is the market value? >> That's a lot of money. How 'bout $5,000 - $6,000 if all is OK. Cost to Overhaul will be about $8,000. Gary Corde RV-6 N211GC ________________________________________________________________________________
Date: Jun 16, 1997
From: Scott Gesele <scottg(at)icsnet.com>
Subject: Re: Vacuum fittings and highway robbery
--> RV-List message posted by: Scott Gesele >I'm in the process of buying all the gizmos to populate my panel. My >wallet is shrieking in pain. > >The Airborne fittings for vacuum lines run about $18-$32 a pop (Chief >catalog). That seems like a lot, but the other catalogs are worse. >What really makes my eyes bug out is the price of $73 for a 5/8 to >5/8" bulkhead connector. YGBSM!!! What have other folks done to get >vacuum from the vacuum pump into the cabin? > >And what hoses/lines have you used inside the cabin and in the engine >compartment? > >My wallet thanks you in advance. > >Tim > Tim, It's not as bad as it first looks, at least for the fittings for the vacuum system. Try Wicks for the fittings that go on the vacuum pump. If I remember correctly, they were the least expensive by a large margin. You do not need the bulkhead fitting. The vacuum regulator (required) has an integrated bulkhead fitting and mounts to the firewall. You do need a special hose for the vacuum system, one that will not collapse under vacuum. Aeroquip 306 hose, available from ASS is designed for this application. On a side note, the vacuum system is the only item remaining to install in my panel. My panel has a removable section to mount the A/I and D/G on. I will use AN816 nipples on the gyros and Aeroquip 471 hose fittings where the vacuum lines connect to the gyros. The idea is to remove the expensive gyros and leave them on the ground during aerobatics. There is a blank plate that will fill this "hole" in the panel for operations without the gyros. The T/C will always be in the plane and on, even during aerobatics. I personally consider at least one gyro to be mandatory equipment. From past info on this list, the T/C is least susceptible to damage from acro. Your wallet is shrieking in pain???? I guess that your not finished buying out your panel. My wallet stopped shrieking a while ago, it now shows no sign of life at all. Hope this helps. Scott Gesele M506RV (Still painting) ________________________________________________________________________________
Date: Jun 16, 1997
From: Scott Gesele <scottg(at)icsnet.com>
Subject: Re: How much Time?
--> RV-List message posted by: Scott Gesele >>2000 hours build time devided by 2 of us putting in 80 hours a week the >>>plane should be complete after 6 months. Is this a realistic assumption? >> >>80 hours a week is a *lot*. >>I guess if I wasn't working a fulltime job, and prepared to give up my >>entire social life, I could manage 80 hours per week. Your schedule could >>get seriously screwed if you screw up a part and need to order a replacement. >> >>In some cases, having two guys will more than double your build rate. In >>others, it won't increase it much. >> > >Yikes!! Nicely put, Frank. 80 hours a week is like two full-time jobs. >Easy to get BURNED OUT cramming that much time into building. Good-by wife, >good-by social life, good-by flying......(stay current). > >There are some days you go out to the garage and just have no interest in >doing ANYTHING on the airplane. And on those days you probably shouldn't as >you will probably screw something up. > I find that anytime I set a time limit on a project, the workmanship suffers. If you must have an RV within 6 months, buy a completed one. During the construction process, you will be learning many new skills. There is definitely a learning curve every step of the way. Right now, I'm painting. I initially set a one month limit to get this job done. The first few pieces were awful. There was enough orange peel that I considered changing the color to orange and naming the plane Sunkist. Yesterday the wings were painted. I had spent two weeks and roughly 40 hours in prep. The paint came out pretty good. After the paint dried, I then sanded an area with 1500 grit and hand rubbed. I now have a section that looks like a mirror. The remainder of this week, I will finish both panels with this technique. So instead of a month to paint the whole project, the wings will have taken close to a month. The end result will be much better than if I had stuck with the initial estimate. Hope this helps. Scott Gesele N506RV (painting) ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Jun 16, 1997
Subject: Re: Vacuum fittings and highway robbery
--> RV-List message posted by: Vanremog(at)aol.com << What have other folks done to get vacuum from the vacuum pump into the cabin? >> Just get an Airborne vacuum regulator 2H3-23 and mount it to the firewall. You don't need the bulkhead fitting. -GV ________________________________________________________________________________
Subject: Re: How much Time?
From: ebundy(at)juno.com (Ed Bundy)
Date: Jun 16, 1997
--> RV-List message posted by: ebundy(at)juno.com (Ed Bundy) > We are placing our order for an RV-8 in August. My question is; what would be >a realistic time estimate on building the plane with 2 fulltime people. >I've read and reread all the liturature from Van's info and we figure >that at 2000 hours build time devided by 2 of us putting in 80 hours a week >the plane should be complete after 6 months. Is this a realistic assumption? Theoretically yes; practically no. While 2000 hours may be a realistic figure, for most of us that is what we spend actually banging on metal. You can not believe the amount of time spent head-scratching, missions to Home Depot, Office Max, et al, to scrounge parts and supplies, placing (and waiting for) orders to ACS, Vans, etc. I kept an accurate log of ACTUAL aircraft building time, but I'll bet that factoring in all of the "other" necessary RV-consumed time would almost double that figure. Ed Bundy RV6A - first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
From: RV6junkie(at)aol.com
Date: Jun 16, 1997
Subject: Re: Vacuum fittings and highway robbery
--> RV-List message posted by: RV6junkie(at)aol.com << What have other folks done to get vacuum from the vacuum pump into the cabin? >> I used standard AN pipe-to-barb fittings (AN840 & AN842) for my vacuum system. They work just fine. I used an Airborne bulkhead fitting that I got cheep at Oshkosh however, you could make a bulkhead fitting using two AN840's, some washers and an AN910 coulper. Hope this helps. Gary Corde RV-6 N211GC - NJ ________________________________________________________________________________
Date: Jun 16, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Vacuum fittings and highway robbery
--> RV-List message posted by: Bob Skinner >The Airborne fittings for vacuum lines run about $18-$32 a pop (Chief >And what hoses/lines have you used inside the cabin and in the engine >compartment? >Tim Lewis Tim, I used heater hose from the vacuum pump to the firewall mounted air regulator. In the cockpit, I used a combination of nylon barbed fittings and nylon fittings using sleeves and nuts and either the nyloflo tubing (for compression fittings) or vinyl tubing (for use with the barbed fittings). These cost from $.45 - $ 3.00. I have just over 350 hours on the six with no problems and I just had the second transponder/encoder check done and there was no leak down on the static side of the system. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Jun 16, 1997
From: "Steven Spruell" <SSPRUELL(at)us.oracle.com>
Subject: Re: FLAPS UP SWITCH
--> RV-List message posted by: "Steven Spruell" --=_ORCL_21726447_0_11919706161301350 Interesting. I frequently fly a Beech Muskateer that is actually placarded to raise the flaps immediately after touchdown. It's in the POH, too. If you don't, you go bouncing and squirming down the runway. I am installing a linear motion left-hand throttle quadrant in my -6A, and I plan to put the flap switch just forward of the throttle on the far left hand side of the panel. Should prevent inadvertant retraction, but I can easily hit the up switch without looking down in case of a go-around. ************************************************************************* * Steven Spruell League City, TX * * sspruell(at)us.oracle.com RV-6A #24721 (Wings) * * * * Houston Bay Area RVators: http://www.iwl.net/customers/markr/hbar * ************************************************************************* --=_ORCL_21726447_0_11919706161301350 Date: 13 Jun 97 18:56:22 From:"Denny Harjehausen " Subject:Re: RV-List: FLAPS UP SWITCH --> RV-List message posted by: Denny Harjehausen >--> RV-List message posted by: AB320FLYER(at)aol.com > >>>I have an extra momentary switch on top of my control stick in my RV-4, and >would like to set this switch up to control 'flaps up'. . The jet-liners use it also. How >about some input on this?<< > >The jet-liners that I know about don't retract the flaps on landing, they >deploy spoilers automatically to dump the lift at at touchdown, and use drag >from the flaps to aid in deceleration. At the RV touchdown speeds the flap >drag obviously isn't as important, but could save some brake wear. I guess I >would be more concerned with momentarily diverting your attention to flap >retraction at touchdown, unless you're very comfortable with your airplane. > We were absolutely forbidden retract flaps or spoilers until we cleared the runway, when things slowed down and we had the time divert our attention. The check guys and the FAA would jump you for it. And of course if you did anyway cause you thought all that was for the uncool and something happened like sqwash a runway or taxi light it was " to the penalty box for thirty days with no pay.... Oh Owww! Made me a believer. Have A Great Day! Denny Denton Harjehausen retflygtiger(at)proaxis.com RV-6/ Fuselage Lebanon, OR --=_ORCL_21726447_0_11919706161301350-- ________________________________________________________________________________
From: RV4131rb(at)aol.com
Date: Jun 16, 1997
Subject: Re: canopy
--> RV-List message posted by: RV4131rb(at)aol.com Mike, That flaking around the edges is what you need to worry about. You need to take a counter sink or deburring tool and remove that hard portion of glass left over from the drill burning its way through. You only need to remove material until you have gotten back into the soft material. Also make sure there are no chips if there are try and remove them if possible with the counter sink tool. Finished product should have no sharp edges,burrs,chips,or work hardened material. It may not seem like a big deal now but it will be when you start pulling rivets or screws through the plastic. Ryan ________________________________________________________________________________
Date: Jun 16, 1997
From: Mike Wills <willsm(at)manta.nosc.mil>
Subject: tailwheels
--> RV-List message posted by: Mike Wills There was a thread recently about tailwheel chains, cables, slack in the system, etc. While at Camarillo this weekend I got the chance to finally see Jim Ayers' RV-3. He has a castering/locking tailwheel on his airplane which looks extremely clean and simple and which he says functions very well. I dont want to set Jim or myself up for any flames, but this looks like something I would like to try. Anyone with experience with a locking tailwheel, positive and negative, care to provide some feedback? I am really surprised that the speed freaks havent jumped on this as it eliminates the chains and looks to be quite easy to fair both the wheel and the spring. Mike Wills RV-4 (wings) willsm(at)manta.nosc.mil ________________________________________________________________________________
Date: Jun 16, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Time to build RV8 - how to speed it up
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) Hi Steve and all who need more time, Better get started, Steve, time is a'wasting! There are a few things that slow your project down which are unrelated to how much time you have. - Kit arrives later than planned. - A tool, available only from Averys etc is needed to proceed. - A part needs to be replaced due to mismfr or you mess it up. - Someone near to you gets very ill or dies. - Your wife gets grouchy! - You develop tennis (cleco) elbow, injure your hand, get the flu, etc - You and your partner have a falling out or just disagreements on how to... There are things you can do to speed up too. - Hire help with some parts. Check the rules but generally if you've done some, you can hire out the rest. Sanding, buffing, etching, priming, bucking, unpacking and sorting parts, cleaning the shop, etc. - Use vendors for engine, panel, upholstery - the FAA couldn't care less on some items in a pattern that seems odd to me. You build the airframe and you can hire all of the rest. - To get to test flight point, defer tasks not necessary for test flight, painting, upholstery, full panel, etc. It will probably take a few weeks to fly off restriction. - Use all power tools, cleco tool, squeezer - Do shoddy work - or at least not show quality. - Use hi-tech methods like the 3M super tape to replace some rivets, water based primer for internal stuff - Use sheet metal screws in some of the plate nut places - a plate nut takes 18 operations to install. - Use more pop rivets than other builders do - If not near the salt chuck, don't prime alclad at all - Have lots of space to spread out, lots of tables - Have every needed tool and several of some - Wear a jacket or apron with frequently used tools etc in pockets. - Organize tools and parts storage well - don't use little drawers - While working notice how many things you do that don't contribute anything to finished product. - Look at other RV's in finished and partial states. - Don't modify anything - Practice "eyeballing" measurements - sometimes it is the most accurate way. - Have others bring coffee, food, band-aides. - Be working on several different parts at once - When you get the kit, don't inventory the little $ stuff - its probably there. - If your time is super valuable, have a "nurse" to hand you tools, scalpals etc Hal Kempthorne RV-6AQ -- On main gear halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Jun 15, 1997
From: Rob Hatwell <hatters(at)overvne.demon.co.uk>
Subject: Re: New Zealand
--> RV-List message posted by: Rob Hatwell In message <970614202250_91028729(at)emout12.mail.aol.com>, aol.com!THeard5 782(at)matronics.com writes >--> RV-List message posted by: THeard5782(at)aol.com > >My wife three sons (8,6,4) are considering a six month visit to New Zealand. >I'm interested in building a RV with someone in the Christchurch area and >would >love to hear any comments or recommendations about general aviation in NZ. > >I'm a 45yo former U.S. Navy submariner turned cardiologist planning to take >a break from clinical medicine for a while. Try gliding at Omarama south of Christchurch, write it up on the list and then see how long it takes Van to visit you. -- Rob Hatwell ________________________________________________________________________________
From: Shelby1138(at)aol.com
Date: Jun 16, 1997
Subject: Re: Heat soaked engine problems solved.
--> RV-List message posted by: Shelby1138(at)aol.com Jim, I am concerned about all of the fuel circulating in the cockpit. I also do not understand the return back to the fuel selector. Could you go back through hwo all of this works. Maybe this would be a good article for your newletter. Specifically, the plumbing of fuel and return lines on Fuel injected RVs. Shelby In Nashville Thinking about my IO-360 ________________________________________________________________________________
Date: Jun 16, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: tailwheels
--> RV-List message posted by: Denny Harjehausen (Snip) >Jim Ayers' RV-3. He has a castering/locking tailwheel on his airplane which >looks extremely clean and simple and which he says functions very well. (Snip) , but this looks like something I would like to try. Anyone with experience with a locking tailwheel, positive and negative, care to provide some feedback? > I am really surprised that the speed freaks havent jumped on this as it >eliminates the chains and looks to be quite easy to fair both the wheel and >the spring. (Snip) > Tell me more, it might interest a few of us in our group. I been involved with a couple older types that had them, the only down side I can recall was forgetting to lock the tail wheel. Have A Good One! Denny RV-6/ Fuselage (R) N641DH Lebanon, OR ________________________________________________________________________________
From: homerj(at)fast.net
Date: Jun 16, 1997
Subject: question on floor
--> RV-List message posted by: homerj(at)fast.net Hello all- new member to the list!! First post. I am working on quick build kit- My question is on the floor area where the stick goes thru removable panel just behind the spar. Drawings are a bit unclear on location of nutplates- The flat area which covers the spar- Are there two rows of nutplates across the width of aircraft or just one. >From what I can tell, It looks like one row of nutplates in the flange just aft and against the spar. Is that correct?? Also in fitting the floor covers under the seats, the ribs are not level. It looks like if the floor gets riveted down it will be pulling on the flanges or bend the floor panels. Did anyone else run into this?? Any ideas?? Thanks DAN ________________________________________________________________________________
Date: Jun 16, 1997
From: Finn Lassen <finnlass(at)ix.netcom.com>
Subject: Re: Rivet gun size
--> RV-List message posted by: Finn Lassen Tom Martin wrote: > >I'm having a hard time setting the AN470AD6- rivets. My rivet gun is a > >Chicago Pneumatic CP-4444 AERO S CYL. Is that a 4x gun? It was sold > >as a 3/16" capacity but... > > What about replacing the rivets with bolts. They would be stronger and > easier to fit into cramped spots. I think that the only penalty would > > be weight and the cost of bolts. What do others think? Tom, That has definitely crossed my mind. But as Tracy Crook pointed out to me at Sun'n'Fun, bolts tend to shrink in diameter as the nut is tightend, whereas rivets fill out all space in the material being riveted. He did suggest that maybe putting JB-weld in the hole together with the bolt might handle that problem. If this is true then the idea is VERY tempting - save for the weight: 30 bolts, washers and nuts per side! But what's another 1.5 lbs in addition to the 6 lbs of the spar modification? Finn ________________________________________________________________________________
Date: Jun 16, 1997
From: John <john(at)catlover.com>
Subject: Re: RV-4 front seat bottom structure
--> RV-List message posted by: John Jody J EDWARDS wrote: > > --> RV-List message posted by: jodyedwards(at)juno.com (Jody J EDWARDS) > > I'm considering having a local interior shop {friend} do my seat cushions > for my RV-4 but I'm kind of lost when it comes to ideas and dimensions. > Any help? Thanks in > advance Jody > Edwards RV-4 on > gear Tony Bingelis wrote an article on seats for his -6, Sport Aviation, August, 1990. I imagine it's also in one of his books. -- Best Regards, John Bright, Newport News, VA, USA, john(at)catlover.com, -6 empennage on hand, tool shopping ________________________________________________________________________________
From: MarkVN(at)aol.com
Date: Jun 16, 1997
Subject: Re: rivet spacing tool
--> RV-List message posted by: MarkVN(at)aol.com My rivet spacing tool has the same problem. I asked Avery aboout it and was told that a few years ago they did have a bad batch that was like that.... I got mine used from a guy that started his project a few years ago, soooo I figure this is one of those bad ones. If you got yours recently, Ide call and find out if youi can get it replaced... good luck... Markvn(at)aol.com ________________________________________________________________________________
Date: Jun 17, 1997
From: Leo Davies <leo(at)icn.su.OZ.AU>
Subject: Re: Rivet gun size
--> RV-List message posted by: Leo Davies >Tom Martin wrote: > >> >I'm having a hard time setting the AN470AD6- rivets. My rivet gun is a >> >Chicago Pneumatic CP-4444 AERO S CYL. Is that a 4x gun? It was sold > >as a 3/16" capacity but... >> >> What about replacing the rivets with bolts. They would be stronger and >> easier to fit into cramped spots. I think that the only penalty would > > be weight and the cost of bolts. What do others think? > >Tom, >That has definitely crossed my mind. But as Tracy Crook pointed out to >me at Sun'n'Fun, bolts tend to shrink in diameter as the nut is >tightend, whereas rivets fill out all space in the material being >riveted. He did suggest that maybe putting JB-weld in the hole together >with the bolt might handle that problem. Tom, This repair seems critical structurally and if you wanted to deviate from the recommended fix I would be inclined to run it past Van's. Leo Davies 6A still forlornly waiting for my new Lycoming ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Jun 16, 1997
Subject: Re: Vacuum fittings and highway robbery
--> RV-List message posted by: Vanremog(at)aol.com << I used standard AN pipe-to-barb fittings (AN840 & AN842) for my vacuum system. They work just fine. I used an Airborne bulkhead fitting that I got cheep at Oshkosh however, you could make a bulkhead fitting using two AN840's, some washers and an AN910 coulper. >> I'm sure this arrangement will work, but consider that your gyros will remain healthier if not starved for air flow. The Airborne fittings are designed to facilitate maximum flow in the system. I believe that they have an ID slightly greater than that of 3/8" dia aluminum tubing (>.205"). 3/8" barb fittings are of somewhat smaller ID. A buddy of mine is a Gyro tech and recommends the full flow fittings highly. -GV ________________________________________________________________________________
Date: Jun 16, 1997
From: Steve Colwell <colwell(at)innercite.com>
Subject: Re: tailwheels
--> RV-List message posted by: Steve Colwell Denny Harjehausen wrote: > > --> RV-List message posted by: Denny Harjehausen > > (Snip) > >Jim Ayers' RV-3. He has a castering/locking tailwheel on his airplane which > >looks extremely clean and simple and which he says functions very well. > (Snip) > , but this looks like something I would like to try. Anyone with experience > with a locking tailwheel, positive and negative, care to provide some feedback? > > I am really surprised that the speed freaks havent jumped on this as it > >eliminates the chains and looks to be quite easy to fair both the wheel and > >the spring. > (Snip) > > > > Tell me more, it might interest a few of us in our group. I been involved > with a couple older types that had them, the only down side I can recall was > forgetting to lock the tail wheel. > Have A Good One! > > Denny > RV-6/ Fuselage (R) N641DH > Lebanon, OR I have a new (still in the box) Aviation Products lockable, full swivel tailwheel. It is setup for a RV round tailspring and a control cable. This is a high quality part, used on Pitts and Christen Eagles. I paid $187.00-----will sell for $150.00. Steve Colwell ________________________________________________________________________________
Date: Jun 16, 1997
From: Steve Colwell <colwell(at)innercite.com>
Subject: Re: Aluminum dust in your eyes
--> RV-List message posted by: Steve Colwell aol.com!RV4Brown(at)matronics.com wrote: > > --> RV-List message posted by: RV4Brown(at)aol.com > > " You inquired: What is it in your RV that requires so much grinding? I > have used an occasional cutting wheel and even a few seconds on a 3/8 x 13 > air sander, but never had to put _that much_ dust into the air on the RV.... > " > > One thing you may like is to suck most of the stuff out of your shop. My 2"x16' Shopvac hose is mounted thru the shop ceiling over the cockpit so I don't have to drag the screaming vac around the shop with its exit air blowing the stuff on the floor up so I can inhale it too. I routed 2" PVC overhead and then outside to a 1.75 HP Sears vac connected to the PVC with a 2" ID Rubber Plumbing Flex Connector. The noise level is MUCH lower and I rigged a switch to the nozzle end so its convenient to use. I follow the dust generater (grinder-sander-etc.) closely with the vac and I think 90+% of the dust is inhaled by the vac and not me. Steve Colwell RV6 flyer-Lancair 360 builder ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 17, 1997
Subject: Re: Vacuum fittings and highway robbery
--> RV-List message posted by: JamesCone(at)aol.com Go to an aircraft salvage yard and get the fittings that you need from a wreck. These things can be had much cheaper that way. Jim Cone jamescone(at)aol.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 17, 1997
Subject: Re: How much Time?
--> RV-List message posted by: JamesCone(at)aol.com I built my 6A in exactly 2272 hours. I kept a very careful log of my working time and updated it daily. I did not count my wife's time when she helped me buck rivets, etc. Things that took extra time for me were building three instument panels before I got one that I liked and that did not have intereference problems with the shock mounting; lots of extra fiberglass work on fairings for the wings, empennage, canopy, and gear legs; a rudder trim system; a cowl flap system; a windshield defog system; and installing a full IFR instrument system and a big stack of radios. I think that all those things added at least 400 hours to the project. I did have the advantage of having built a Sea Hawker before so some of the systems and engine installation were easier because of the previous experience. It was a true labor of love. Jim Cone jamescone(at)aol.com ________________________________________________________________________________
Date: Jun 17, 1997
From: cfggg <ddebt(at)pathcom.com>
Subject: Re: tailwheels
--> RV-List message posted by: cfggg I have one on my tailspring. They are simple to make, mine is just bits of welded plate (0.125 4130) and a couple of bolts. Since first flight is still a ways off, I can't report on how well it works. Several warbirds have an actuation system where the stick must be pushed full forward to unlock the tailwheel. This kind of thing will keep the pilot from forgetting to lock it. A strap to hold the stick forward will allow the aircraft to be pushed around on the ground. I am still trying to set this up. Does anybody know how to hide the rudder cables? David Fried >Denny Harjehausen wrote: > > --> RV-List message posted by: Denny Harjehausen > > (Snip) >Jim Ayers' RV-3. He has a castering/locking tailwheel on his airplane which > >looks extremely clean and simple and which he says functions very well. > (Snip) > , but this looks like something I would like to try. Anyone with experience > with a locking tailwheel, positive and negative, care to provide some feedback? > > I am really surprised that the speed freaks havent jumped on this as it > >eliminates the chains and looks to be quite easy to fair both the wheel and > >the spring. > (Snip) > > Tell me more, it might interest a few of us in our group. I been involved > with a couple older types that had them, the only down side I can recall was > forgetting to lock the tail wheel. > Have A Good One! > > Denny > RV-6/ Fuselage (R) N641DH > Lebanon, OR ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Jun 17, 1997
Subject: Re: tailwheels- locking and otherwise
--> RV-List message posted by: Mlfred(at)aol.com << Anyone with experience with a locking tailwheel, positive and negative, care to provide some feedback? >> I had occasion to ferry a Boredom Fighter to Chino from Austin a few years back. I stopped for fuel in AZ in the middle of that summer afternoon, and the thing didn't want to climb more than about 50 ft. I thought I'd have to land on the feeder road, and TAXI over a ridge (5500 MSL or so) that was in front of me. Cleared that ridge by at least 20 ft! But, I digress. It had such a setup. I remember not locking the thing ONCE, but the resulting groundloop did no damage to the bird. I say it works. I could still maneuver on the ground OK. Seems P-51's & T-6's had a locking/steerable setup, connected to the stick somehow. Some Pitt's have a locking setup also. I''ve often wondered how to do this to my present bird, but I don't want to re-invent the wheel, so to speak. Jim, are plans available? Check six! Mark ________________________________________________________________________________
Date: Jun 17, 1997
From: Patrick Kelley <patk(at)mail.ic.net>
Subject: Re: Rivet gun size - chatter
--> RV-List message posted by: Patrick Kelley Finn Lassen wrote: > > But what's another 1.5 lbs in addition to the 6 lbs of the spar > modification? ummmmm....(This is a trick question, right?)....1.5 lbs? Despite the fact that I am adding every instrument known to man plus that beefy pitot-tube mount, I am trying to keep it light wherever possible. This means cutting every optional lightening hole, trimming corners of each piece, removing *all* excess material, installing helium bladders (kidding - obviously, I use hot air), etc. I realize you were just joking, but I couldn't resist the opportunity to mention a couple of maxims I learned while building contest model sailplanes: 1) enough ounces saved add up to pounds saved. and 2) excess weight near the center of mass is easier to balance than weight farther from the center - moral: pay more attention to the ounces in the extremities. PatK - reluctantly leaving the 'fridge out of my RV-6A ;-) ________________________________________________________________________________
From: Cafgef(at)aol.com
Date: Jun 17, 1997
Subject: Re: turn coordinator
--> RV-List message posted by: Cafgef(at)aol.com << The mounting holes in my Cherokee are actually mounting slots that allows you to rotate the TC to center the ball in a level attitude when mounting it. I plan to drill two holes in each screw location and file out the material between them to make short arc slots so I can turn it in my RV6 (when I get there). Scott, I wondered about how to get my attitude straight. D--- obvious. I wish that I had thought of it. I'm going for long holes. Sometimes reading this list comes in handy. Thanks Gene, Nice warm weather and cutting on the canopy and taking flying lessons 'cause I didn't fly for so long while I saved up money for instruments. ________________________________________________________________________________
Date: Jun 17, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: tailwheels
--> RV-List message posted by: Denny Harjehausen >I have a new (still in the box) Aviation Products lockable, full swivel >tailwheel. It is setup for a RV round tailspring and a control cable. >This is a high quality part, used on Pitts and Christen Eagles. I paid >$187.00-----will sell for $150.00. >Steve Colwell > Steve, I might be interested if you still have it after I find out a little more about them and I give it some more thought. I am mostly interested in cleaning up the tail wheel area with all the cables and chains hanging out in the breeze. I'm trying to cut the drag to get a little more out the O-320 as most of the guys around here are running O-360 or IO-360s. That way I might not keep up with them, but I can brag about the MPG I get. I purchased Van's pop-out swivel tail wheel unit for the easier turn around ablity. The thing I'm concerned about is when it is locked what resistance will the tailwheel give in correcting a directional problem. Decades ago when I flew co-pilot on locking tail wheel types, we were required to roll straight a little before locking the tail wheel. But I was so green then I don't know if it was me or the tailwheel that gave me troubles in a cross wind. Even the 747 had what we termed a locking tailwheel, actually the center gear when unlocked operated in opposite to the nose wheel for ease of ground operation on tight corners. I had a second officer that decided to help lighten my load and unlock it on short final without advising me in JFK. I danced all over that runway. Have a Great Day! Denny RV-6/ Fuselage (R)N641DH Lebanon, OR ________________________________________________________________________________
Date: Jun 17, 1997
From: Todd <tmrv6(at)pop.erols.com>
Subject: Re: ANR Headsets
--> RV-List message posted by: Todd aol.com!JamesCone(at)matronics.com wrote: > > --> RV-List message posted by: JamesCone(at)aol.com > > There is an ad for an Active Noise Reduction headset made by Lightspeed. I > claims full stereo and up to 42db of noise reduction. Has anyone on the list > had any experience with this company? Jim, I just bought a Lightspeed headset (15K) and have about 4 hours on it.They sell 2 ANR type headsets. The 15K ($295.00) and the 20K ($375.00). I have no other experience with ANR type headsets. It cuts all of the low frequency pulses from the prop and whatever. I took a 2 hour flight the other day and when I got out of the plane, I didn't feel like my head was full of lead. There is still enough noise and feel so that if anything went wrong with the engine I feel sure you would know about it before the prop stopped....I'd be happy to never find out if that statement is true. Their Web Page is located at: http://www.teleport.com/%7Elitspeed/we04000.htm > How good is the stereo playback when > the ANR is active? I haven't hooked up the stereo yet. BTW I am ordering another headset today. Hope this helps. Todd tmrv6(at)erols.com RV-6 N92TM Flying ________________________________________________________________________________
From: LesDrag(at)aol.com
Date: Jun 17, 1997
Subject: Re: tailwheels
--> RV-List message posted by: LesDrag(at)aol.com << Does anybody know how to hide the rudder cables? David Fried >> Yes. But it's probably not worth doing again. Jim Ayers LesDrag(at)aol.com ________________________________________________________________________________
From: LesDrag(at)aol.com
Date: Jun 17, 1997
Subject: Re: tailwheels
--> RV-List message posted by: LesDrag(at)aol.com << Several warbirds have an actuation system where the stick must be pushed full forward to unlock the tailwheel. This kind of thing will keep the pilot from forgetting to lock it. A strap to hold the stick forward will allow the aircraft to be pushed around on the ground. I am still trying to set this up. (Snip) David Fried >> HI David and all, I find I normally have the tailwheel unlocked all of the time except; 1.) I lock the tailwheel on the turn onto the runway for take-off. This is actually preparation for landing, and I kick the rudder when I straighten out on the runway to verify that the tailwheel is locked. (The pin locking hole is oversize so there is VERY limited steering. More than enough to steer down the runway :-), but less than enough to turn off at a taxi way (oops, missed the turn and almost pushed the brake pedal thru the firewall).) 2.) I lock the tailwheel when I tie the aircraft down on the ramp. I talked to Van about offering this as one of my Less Drag Products, but Van recommended against it. Even though it uses the standard tail spring, a modified tail wheel fork (disk instead of horn), and a few pieces of aluminum bolted on, it is not available. I ran a 1/16" stainless steel cable to a lever in the left side panel to lock/unlock the tailwheel. Jim Ayers LesDrag(at)aol.com ________________________________________________________________________________
Date: Jun 17, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Want to buy - cracked canopies
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) With so many cracking them...anyone want to sell one that is not drilled full of holes? Hal Kempthorne RV-6AQ -- On main gear halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
From: "David Moore" <dmoore8(at)tuelectric.com>
Subject: Re: How much Time?
Date: Jun 17, 1997
--> RV-List message posted by: "David Moore" Steve McClure sent: > > We are new to the list and have a lot of questions. I'll keep this to one. > I have been trying for 4 years to find the time to build an RV. We are > placing our order for an RV-8 in August. My question is; what would be a > realistic time estimate on building the plane with 2 fulltime people. It depends on a lot of factors: is this your first project? are you a profectionist? are you building a show plane, or just a work horse? VFR or IFR? do you want to stay married? 6 months sounds optimistic. In any event, does it really matter? Your mental attitude to the project will be much healthier if you throw away the calendar. ________________________________________________________________________________
Date: Jun 17, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: question on floor
--> RV-List message posted by: randall(at)edt.com (Randall Henderson) > I am working on quick build kit- My question is on the floor area where > the stick goes thru removable panel just behind the spar. Drawings are a > bit unclear on location of nutplates- The flat area which covers the spar- [snip!] I don't know how the quick-build instructions might differ from the slo-build, but my advice would be to stick a nut-plate at each end of each fwd seat panel (notice that since the panels overlap there will be two nut-plates towards the middle of the right hand panel). Leave off any other nut-plates until you get the stick hole sized. Once that is done, put one on each side of each hole. Also note that the plans don't clearly show that you need to cut out part of the carrythrough flange, most of the way back to the web, in order for the stick to go forward as far as it needs to. They really ought to update the plans in this area -- I don't think the drawings even show this cut-out. You kind of have to infer it from dwg 37, "F640 seat-fwd", which show that the holes in the seat do go forward of the bend in the seat, which portion sits on top of the flange of the carrythrough. >Also in fitting the floor covers under the seats, the ribs are not level. >It looks like if the floor gets riveted down it will be pulling on the >flanges or bend the floor panels. Did anyone else run into this?? I thought they had fixed this, guess not. On mine all the ribs were fine except the end ones, which came out approx. 1/8" to 3/16" low. I just riveted some shims to the tops of the rib flanges. Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle 510-606-1001)
Date: Jun 17, 1997
Subject: Re: Want to buy - cracked canopies
--> RV-List message posted by: dralle(at)matronics.com (Matt Dralle 510-606-1001) >-------------- >--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) > >With so many cracking them...anyone want to sell one that is not drilled full >of holes? > > >Hal Kempthorne RV-6AQ -- On main gear >halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > >-------------- Hi Hal, Got one! Its for an RV-4. I basically just has the cracks that were caused by the drilling - one ~.75" near the front and 2 ~2" near the rear. Other than that it's in good shape. I'm just over in Livermore so I'm close. Make me an offer. Matt -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 510-606-1001 Voice | 510-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
From: RV4Brown(at)aol.com
Date: Jun 17, 1997
Subject: Reamers- "The hole story"
--> RV-List message posted by: RV4Brown(at)aol.com There was a quiry posted several days ago pertaining to the proper hole size to use prior to reaming. I have too much respect for those individuals who earn their living in the trade to call myself a machinist but I do have some experience in the area. The following information was extracted from "Marks Standard Handbook for Mechanical Engineers" and the "Machinery's Handbook" - both good references. The information was extracted for STRAIGHT FLUTED CHUCKING REAMERS less than 0.500 inches in diameter. I thought that would cover the RV range of holes. The straight reamer is designed to remove a small amount of material 0.004 to 0.008 inches of material. This generaly means that you would drill one to two number sizes smaller. I would use two sizes under for a 1/4 inch hole and one size under for a number 40 hole. Remember, most drills drill larger than indicated. On a test of 2,800 holes drilled in steel and cast iron the 1/16" drill drilled a mean of 1.5 thousands large. The 1/2" drill drilled .005 larger on average. My recommendation is to try a test hole. Twist drills with two flutes do not drill a perfectly round hole. The effect is aggrivated when drilling thinner material and by misalignment and movement of the drill. Just like the problem with countersinking, as soon as the mandral breaks through, the hole gets oblong or chatters. With a drill, as soon as the web tip breaks though the material, the drill is unstable. This usually isn't a problem with thicker material. I would suggest that when using a pilot hole for a drill, that the size is kept close to the web size (thats the drill point width). Problems with reaming: Oversize holes - With aluminum this is generally caused by reamer setup and chips or gaulding of chips to the reamer Bellmouth holes - holes larger on one end than the other - caused by misalignment of the cutting portion of the reamer to the hole. Poor finish - usually caused by feed speed of the reamer. Feeds as low as 0.0002 inches per revelution have been used. Remember this when you are using your hand held air drill reaming a hole. Good luck Recommendations: Use a test hole of similar thickness Use a slow speed when reaming if possible Be especially careful when breaking through the opposite side of the material. An edge or burr left from drilling can break a small reamer. Drill one to two number drill sizes smaller than the final hole size. Use a backing board or other material to increase thickness when drilling thin material. Use either straight fluted or spiral fluted hand reamers or straight fluted chucking reamers. I would not recommend tapered bridge reamers. For tools both cutting and measuring, I might suggest ENCO. They are not the highest quality tooling that can be purchased but it will work for the amount of work that is required for the RV. They can be reached at 1 800 USE ENCO. McMaster Carr also carries a wide line of products but is more expensive. For the typical applications needed on the RV, Avery and Cleveland both carry undersize reamers for close tolerances holes. The best success scenario is for the reamer to be held firmly and securely in a milling machine or close tolerance drill press with the work being firmly clamped to a base. The remaer is then slowly machine fed into the hole. With the RV, many holes have to be reamed in place with a hand held drill. Fortunately the tolerances required on the RV are typically not real tight. I haven't found many areas that require anything closer than a sliding fit. I can't think of any press fits. Hopefully this will provide some help. Tom Brown - RV4 fuselage in fixture ________________________________________________________________________________
From: "Union Hydraulics" <unionhyd(at)s140.aone.net.au>
Date: Jun 18, 1997
--> RV-List message posted by: "Union Hydraulics" unscribe ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 17, 1997
Subject: Re: Heat soaked engine problems solved.
--> RV-List message posted by: JamesCone(at)aol.com To all who have suggested that I explain further how the plumbing on my fuel return system works, I plan to write a complete description in my newsletter with a diagram on how it is hooked up. Thanks for all the nice comments about my newsletter. Jim Cone jamescone(at)aol.com ________________________________________________________________________________
Date: Jun 18, 1997
From: Leo Davies <leo(at)icn.su.OZ.AU>
Subject: Re: question on floor
--> RV-List message posted by: Leo Davies > >>Also in fitting the floor covers under the seats, the ribs are not level. >>It looks like if the floor gets riveted down it will be pulling on the >>flanges or bend the floor panels. Did anyone else run into this?? > >I thought they had fixed this, guess not. On mine all the ribs were >fine except the end ones, which came out approx. 1/8" to 3/16" low. I >just riveted some shims to the tops of the rib flanges. > >Randall Henderson, RV-6 >randall(at)edt.com >http://www.edt.com/homewing > Randall, I'm delighted that mine will not be the only RV with 1/8 shims on top of the outboard seat rib flanges. Leo Davies leo(at)icn.su.oz.au ________________________________________________________________________________
Date: Jun 17, 1997
From: randall(at)edt.com (Randall Henderson)
Subject: Re: How much Time?
--> RV-List message posted by: randall(at)edt.com (Randall Henderson) > Your > mental attitude to the project will be much healthier if you throw away the > calendar. Truer words were never spoken! That's what I did, two years into my "two-year" project. It's now 4 1/2 years and I'm still happily plugging away. Of course at least once a week some bozo has to come in and say "What's your projected completion date?" Good thing I don't own any guns.... Randall Henderson, RV-6 randall(at)edt.com http://www.edt.com/homewing ________________________________________________________________________________
From: N45189(at)aol.com
Date: Jun 17, 1997
Subject: For Sale Tools -Avery Kit
--> RV-List message posted by: N45189(at)aol.com I'm getting transferred to the west coast and have to sell off my RV tool kit from Avery. Anybody interested, please contact me direct at n45189(at)aol.com. Please leave your emaill address and/or your phone number. I'm located in Agawam Mass near Springfield. Mike Kredar N45189(at)aol.com ________________________________________________________________________________
From: Chris Hinch <chris(at)dcc.govt.nz>
Subject: Computers on board?
Date: Jun 18, 1997
--> RV-List message posted by: Chris Hinch Without wanting to sound too much like a *complete* nerd, what difficulties are involved in integrating a PC into my RV-8 to be? The potential application is a custom developed GPS/moving map display/flight mgmt system connected to a 6" panel mounted active matrix screen driven from a P100 cpu/motherboard (no "essential" functions). Given the assumptions that (1) the board is mounted in an appropriate manner regarding cooling, (2) that the hard disk wuld be replaced with a solid state hard disk (fewer power demands, no moving parts to get upset by aerobatics), (3) that I can develop robust/stable code (it may not be pretty, but it *will* be robust) and (4) that I understand it may not be cost effective to do so, what other hidden traps are there? Will a CPU upset other avionics? What about a stable power supply? Are there any regulations that affect my ability to do this? I'll get in first with the "Intel Inside" jokes - maybe I could hide some of those canopy cracks I've been reading about with one of those little stickers.... Many thanks to the list in advance _______________________________________________________ Chris Hinch (RV8 to be - garage being turned into a workshop, buying tools) Management Information Systems Dunedin, Dunedin City Council Internet : chris(at)dcc.govt.nz ________________________________________________________________________________
Date: Jun 17, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Carb mounting
--> RV-List message posted by: Bob Skinner A friend is ready to mount his carb (MA4-5) on his 180 hp Lycoming on the mounting plate for the FAB airbox. The mounting area of the carb is not flat. In one corner, there is a raised area approx. .063" tall. He intends to cut some baffle material to use as a gasket to "level out" the installation. The baffle material is about the thickness needed. Any suggestions or comments? Thanks. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Jun 17, 1997
Subject: RV8 - Pitot tube line
From: tmyrick(at)juno.com (John A Myrick III)
--> RV-List message posted by: tmyrick(at)juno.com (John A Myrick III) I am about to drill the 7/16th holes in my ribs to run the pitot line. On plans #15 it shows to measure back 5/8th inch from the main spar web and drill the hole in the rib there. This will leave almost no edge distance at the front of the rib. I want to move the hole back away from the edge of the rib and center it over the main spar flange. Is there anything that I am overlooking that will cause problems later? I don't know this is the same setup on the -6 and -4 or just on the -8. This may seem like a trivial question but I want to confirm with others before I drill. Thanks. Tripp Myrick RV8 #80085 - Left wing tmyrick(at)juno.com ________________________________________________________________________________
From: JamesCone(at)aol.com
Date: Jun 17, 1997
Subject: RV speed
--> RV-List message posted by: JamesCone(at)aol.com Denis Walsh just flew his RV-6A for the first time and there was an article about his first flight. In that article, Denis lamented that he did not fly as fast as he thought that he should. There was a picture of his first landing. It showed that he did not have the gear leg fairings and wheel pants on. I offer this to Denis and anyone else who files their plane under similar circumstances. Denis, I just read about your first flight in the Rocky Mtn. RVator. Congratulations!!! Don't be too concerned about your speed until you get the wheel pants and gear leg fairings on. They will increase your speed by about 14 MPH and that will get you closer to the numbers that Van advertises. Cooling drag is another area that you can fine tune and get a bit more speed. Drag reduction by making good fairings and making sure that they fit well are free airspeed. My 6A will do over 200 MPH because I spent a lot of extra time on fairings. Besides, now that your RV is finished, you will probably wonder what you are going to do with all the extra time that you have. Tweaking and fine tuning, that's what. Hang in there, you will be right up to speed soon enough. I will try to get to the Rocky Mtn. fly-in and see you there. Jim Cone jamescone(at)aol.com ________________________________________________________________________________
Date: Jun 17, 1997
From: "John B. Abell" <jbabell(at)ix.netcom.com>
Subject: In strument Panel Tilt and Attitude Gyros
--> RV-List message posted by: "John B. Abell" At the risk of telling everyone what they already know, I would like to point out that, according to Drawing 22, the RV-6 and 6A instrument panel is tilted forward at the top about 4.2 degrees from vertical. Simple trigonometry applied to the dimensions on Drawing 22 (29 15/16 and 2 3/16) yields this result. I bother to post this factoid because of recent discussions both on the rv-list and among my aircraft building friends about eight degrees of tilt in the instrument panel and attitude gyros with eight degrees of correction. I ordered an attitude gyro today from R. C. Allen through Aircraft Spruce with 4.2 degrees of tilt correction, internally lighted, and with a vacuum failure warning flag. They indicated that it would be no problem to provide it (for $545.00). I hope this is useful to someone (and that I haven't made some dumb-a## mistake). Jack Abell RV-6A N333JA (Reserved) ________________________________________________________________________________
Date: Jun 18, 1997
From: Frank van der Hulst <frankv(at)pec.co.nz>
Subject: Re: Computers on board?
--> RV-List message posted by: Frank van der Hulst dcc.govt.nz!chris(at)matronics.com wrote: > --> RV-List message posted by: Chris Hinch > > Without wanting to sound too much like a *complete* nerd, what > difficulties > are involved in integrating a PC into my RV-8 to be? The potential > application is a custom developed GPS/moving map display/flight mgmt > system > connected to a 6" panel mounted active matrix screen driven from a > P100 > cpu/motherboard (no "essential" functions). Consider subscribing to the Glass-panel list; they discuss this kind of stuff. But only about 1 message per month. Links to it are on my 'homebuilt' page. I'm planning much the same for my RV-6. My thoughts are to use a laptop as the display device (they already have ruggedised HDDs, LCD screens, etc, and are removeable and therefore useful for preflight planning). Incidentally, the screen is a major issue. Even active matrix screens aren't very legible in direct sunlight. Think about using a monochrome screen. I'm told there's a Glasair or Lancair (some sort of plastic plane anyway) which lives at Taupo which has a glass panel. Haven't been to check it out yet though, and don't know any further information about the aircraft. > Given the assumptions that (1) the board is mounted in an appropriate > > manner regarding cooling, (2) that the hard disk wuld be replaced with > a > solid state hard disk (fewer power demands, no moving parts to get > upset by > aerobatics), (3) that I can develop robust/stable code (it may not be > pretty, but it *will* be robust) and (4) that I understand it may not > be > cost effective to do so, what other hidden traps are there? Where are you going to put the screen in an RV-8? That extra panel space was one of the reasons I went for a -6. > Will a CPU upset other avionics? What about a stable power supply? > Are > there any regulations that affect my ability to do this? Probably not. PIC has the right to tell people what electronics they're allowed to use. You will be PIC, I assume. No problem. Frank. -- -------------------------------------------------------------------- frankv@pec.co.nz http://www.pec.co.nz/~frankv/ Frank van der Hulst, Software Engineer, Cardax, PEC(NZ) Ltd, Marton "Knowledge=Power=Energy=Matter=Mass; A good bookshop is just a genteel Black Hole that knows how to read". Terry Pratchett, "Guards! Guards!" -------------------------------------------------------------------- ________________________________________________________________________________
Date: Jun 17, 1997
From: Dave Barnhart <barnhart(at)A.crl.com>
Subject: Master & battery relays on Battery Box?
--> RV-List message posted by: Dave Barnhart I need some input from those of you who have mounted your master and battery relays on the battery box. It appears that this would make it difficult to remove the battery box and gain access to the battery without disconnecting cables from the relays. How did you do it? WHere and how did you run the cable from the battery to the master relay, and the cable from the starter relay to the starter? Best Regards, Dave Barnhart rv-6 sn 23744 N601DB installing electrical and avionics ________________________________________________________________________________
From: "Dennis Persyk" <dpersyk(at)worldnet.att.net>
Subject: Re: Computers on board?
Date: Jun 17, 1997
--> RV-List message posted by: "Dennis Persyk" ---------- > From: Chris Hinch <dcc.govt.nz!chris(at)matronics.com> > To: 'smtp:rv-list(at)matronics.com' > Subject: RV-List: Computers on board? > Date: Tuesday, June 17, 1997 5:53 PM > > --> RV-List message posted by: Chris Hinch > > > > Will a CPU upset other avionics? What about a stable power supply? Are > there any regulations that affect my ability to do this? Chris: A Pentium processor is a pretty good jamming device. If you have a handheld aircraft band transceiver, turn it on and bring it near an operating CPU. If you can get closer than 10 feet without breaking squelch you have an extraordinarily-well shielded computer. The RFI from the CPU is both radiated and conducted from the source, making shielding challenging. You might obtain some application notes from Intel on shielding. Low EMI (Electromagnetic Interference) enclosures for CPUs are commonplace. Dennis (amateur radio N9DP) 6A fuselage > Chris Hinch (RV8 to be - garage being turned into a workshop, buying tools) > Management Information Systems > Dunedin, Dunedin City Council > Internet : chris(at)dcc.govt.nz ________________________________________________________________________________
From: Craig Nelson <cgn(at)pond.net>
Subject: spar construction
Date: Jun 17, 1997
--> RV-List message posted by: Craig Nelson Hi again everyone, I have looked in the archives on the Harbor Freight tool method of riviting spars, and came up with very little detail on this modified hydralic press. If anyone has time, could they give me a synopsis of this modification, and how it works. Thanks in advance. cgn(at)pond.net Craig G. Nelson Eugene, OR building RV-6 empenage, nearly completed wing kit in the shop ________________________________________________________________________________
Date: Jun 17, 1997
From: chester razer <crazer(at)egyptian.net>
Subject: Re: Carb mounting
--> RV-List message posted by: chester razer Bob Skinner wrote: > > --> RV-List message posted by: Bob Skinner > > A friend is ready to mount his carb (MA4-5) on his 180 hp Lycoming on the > mounting plate for the FAB airbox. The mounting area of the carb is not > flat. In one corner, there is a raised area approx. .063" tall. He intends > to cut some baffle material to use as a gasket to "level out" the > installation. The baffle material is about the thickness needed. Any > suggestions or comments? Thanks. > > Bob Skinner RV-6 BSkinner(at)navix.net Bob, I had the same problem with my new carb from Vans. Although the area was machined flat some of the casting was not machined and it caused the air box plate to improperly fit on the machined part of the carb. I simply polished away the excess casting with my scotch brite wheel. I also had some misfit around the sump drain casting which also polished away with the scotchbrite wheel. Finished result was a tight seal all around the carb finished off with a little Hi Temp RTV for a positive seal. -- Chet Razer crazer(at)egyptian.net ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Jun 17, 1997
Subject: Re: How much Time?
--> RV-List message posted by: mikel(at)dimensional.com >> Your mental attitude to the project will be much healthier if you throw away the calendar. > >Truer words were never spoken! Of course at least once a week some bozo has to come in and say "What's your projected completion date?" YEP!! My project consumed 6 1/2 years with BUNCHES of other things happening (moving, marriage, job change, etc.). I adapted a quote from Burt Rutan: "When is it going to be finished? Um....Thursday." You just can not anticipate all the little things that take up so much building time, not the least of which is Staring-At-The-Plans (What/where the hell is THAT???) The other day I wanted to get the starter cable further away from the engine mount so I put a clamp on the engine mount and one around the cable. Easy, right? Yes, except that it was burried WAY down between the engine mount and the baffling. Took over an HOUR to get the nut on that inaccessable *&%$# bolt. What am I building here, a Mooney?? ENJOY the build. Want one in 6 months? Buy one already flying. Michael ________________________________________________________________________________
Date: Jun 17, 1997
From: Bill Benedict <billb(at)europa.com>
Subject: Re: In strument Panel Tilt and Attitude Gyros
--> RV-List message posted by: Bill Benedict Jack, Better call R.C. Allen and have a hold put on the gyro! I can't give you the numbers at this time, but you made the assumption the panel is perpendicular to the longeron, and it is not. The panel is perp to the top skin. The top skin and longeron converge. I have either measured or calculated the angle (can't remember which), and 8 degrees is pretty close to the correct number. Bill >--> RV-List message posted by: "John B. Abell" > >At the risk of telling everyone what they already know, I would like to >point out that, according to Drawing 22, the RV-6 and 6A instrument >panel is tilted forward at the top about 4.2 degrees from vertical. >Simple trigonometry applied to the dimensions on Drawing 22 (29 15/16 >and 2 3/16) yields this result. > >I bother to post this factoid because of recent discussions both on the >rv-list and among my aircraft building friends about eight degrees of >tilt in the instrument panel and attitude gyros with eight degrees of >correction. I ordered an attitude gyro today from R. C. Allen through >Aircraft Spruce with 4.2 degrees of tilt correction, internally lighted, >and with a vacuum failure warning flag. They indicated that it would be >no problem to provide it (for $545.00). > >I hope this is useful to someone (and that I haven't made some dumb-a## >mistake). > >Jack Abell >RV-6A N333JA (Reserved) > > > Bill RV-4-180 soon. N894RV with over 400 hours behind a O-320, Over 1000 RV flying hours. These opinions are mine and do not necessarily represent the opinions or position of my employer. ________________________________________________________________________________
From: Richreyn(at)aol.com
Date: Jun 18, 1997
Subject: Oshkosh & Room
--> RV-List message posted by: Richreyn(at)aol.com Would anyone like to share their dorm room with me Aug 1, 2, 3 (Fri, Sat, Sun)? I cant get a reservation yet. I will be on vacation in Toronto and will drive over to Oshkosh for the weekend if I can get a room. I am leaving for Toronto by sailboat on Jun 25. Please contact me ASAP by phone or email. Richard Reynolds 757-627-8743, richreyn(at)aol.com Norfolk, VA RV-6A, finished tail & ailerons, drilling skins to wings. ________________________________________________________________________________
Date: Jun 18, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Computers on board?
--> RV-List message posted by: Jerry Springer Chris Hinch wrote: > > --> RV-List message posted by: Chris Hinch > > Without wanting to sound too much like a *complete* nerd, what difficulties > are involved in integrating a PC into my RV-8 to be? The potential > application is a custom developed GPS/moving map display/flight mgmt system > connected to a 6" panel mounted active matrix screen driven from a P100 > cpu/motherboard (no "essential" functions). > ****snip*** Chris While helping Matt do some testing for his FuelScan I used my laptop to capture some of the strings from the GPS inflight. I don't have a fancy screen it is just a duelscan, and it was extremly hard to see in the sunlight, I don't think Active Matrix would be much better maybe a LCD screen would be allright. Even putting it in the shade as much as possible it was still hard to read. I think you have a good idea though and if you come up with something I would sure like to hear about it. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: Jun 18, 1997
From: Tom Martin <fairlea(at)execulink.com>
Subject: cabin air
--> RV-List message posted by: Tom Martin On my RV-4 I have no problem getting air into the cockpit. My question is where does the air go? The exiting cabin air may not be going out in the right place and could be causing drag. Has there been any work on this topic? On my current project I am at the stage where I could put in some vents in the right location, if there is one, Tom Martin ________________________________________________________________________________
From: jcolquit(at)law.ua.edu
Date: Jun 18, 1997
Subject: Re: cabin air
--> RV-List message posted by: jcolquit(at)law.ua.edu Tom Martin asked: > On my RV-4 I have no problem getting air into the cockpit. My question is > where does the air go? The exiting cabin air may not be going out in the > right place and could be causing drag. Has there been any work on this > topic? On my current project I am at the stage where I could put in some > vents in the right location, if there is one, > Tom, I fly an RV-3A with a ventilation system that *works*. On the rear "turtledeck" top, just under the canopy and forward of the aft end of the canopy is a small 4" (or so) round house-type vent. At the rear of the baggage compartment the removable cover for the aft bulkhead has two such 4" round disks. At the tail, just below the horizontal stabilizer, an inspection plate has one 4" round vent in the inspection plate (thus not affecting the structure of the airplane). My incoming air is from a ram tube on the upper aft baffle in the engine compartment. The air comes out a metal "eyeball" air vent (AS&S p/n 13-03600), with a very good force - adjustable of course - out the vent on the top of the baggage compartment, through the baggage compartment and out the vent at the tail of the airplane. Neat, simple to install, and it works. BTW, Van sells the plastic version of the eyeball vent I mentioned above. But I prefer aluminum. The round alumimum disks are extremely light and readily available - and they fit neatly into an inspection plate so no structure is affected on the aircraft fuselage. Joseph A. (Joe) Colquitt ________________________________________________________________________________
Date: Jun 18, 1997
From: Wes Hays <whays(at)tenet.edu>
Subject: unscribe
--> RV-List message posted by: Wes Hays unscribe ________________________________________________________________________________
Date: Jun 18, 1997
From: Sharlene Shipley or Bruce Knoll <snsbfk(at)mail.sage.net>
Subject: Re: Oshkosh & Room
--> RV-List message posted by: Sharlene Shipley or Bruce Knoll Hi Rich, If nothing better shows up, take the housing Number with you and call them on Thurs & Fri. I have had success doing this at the last minute. I couldn't get a next to last minute reservation one year, got a motel reservation in Milwaukee, but before checking into the moter, gave dorm reservations a call got a room cancelled the motel and drove on to Osh. Good Luck Bruce Knoll Thinking and getting tools RV6A >--> RV-List message posted by: Richreyn(at)aol.com > >Would anyone like to share their dorm room with me Aug 1, 2, 3 (Fri, Sat, >Sun)? I cant get a reservation yet. I will be on vacation in Toronto and will >drive over to Oshkosh for the weekend if I can get a room. I am leaving for >Toronto by sailboat on Jun 25. Please contact me ASAP by phone or email. >Richard Reynolds 757-627-8743, richreyn(at)aol.com >Norfolk, VA >RV-6A, finished tail & ailerons, drilling skins to wings. > > ________________________________________________________________________________
Date: Jun 18, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Carb mounting
--> RV-List message posted by: Bob Skinner >Bob, I had the same problem with my new carb from Vans. Although the >area was machined flat some of the casting was not machined and it >caused the air box plate to improperly fit on the machined part of the >carb. I simply polished away the excess casting with my scotch brite >wheel. I also had some misfit around the sump drain casting which also >polished away with the scotchbrite wheel. Finished result was a tight >seal all around the carb finished off with a little Hi Temp RTV for a >positive seal. >-- >Chet Razer >crazer(at)egyptian.net Chet, Thanks for the reply. The area that I'm speaking of isn't casting excess. It's a definate "bump". Way too much to polish down. In fact, there is a screw in the end of this area and I'd be worried about taking off too much for fear of machining into a "fuel area". I didn't have this problem on the 4SPA carb on my 150 Lycoming. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
From: CYoung9519(at)aol.com
Date: Jun 18, 1997
Subject: Re: Master & battery relays on Battery Box?
--> RV-List message posted by: CYoung9519(at)aol.com I get a "clicking" on the first and sometimes the second attempt to start my 0-320. It sounds like the bendix is not fully engaging. I've checked the starter, and it's not the problem. What gauge wire is everyone using for ground and to the starter? Chuck N777CY RV6A flying ________________________________________________________________________________
Date: Jun 18, 1997
From: Bob Skinner <BSkinner(at)navix.net>
Subject: Re: Master & battery relays on Battery Box?
--> RV-List message posted by: Bob Skinner >I need some input from those of you who have mounted your master and >battery relays on the battery box. It appears that this would make it >difficult to remove the battery box and gain access to the battery without >disconnecting cables from the relays. > >How did you do it? WHere and how did you run the cable from the battery to >the master relay, and the cable from the starter relay to the starter? >Dave Barnhart Dave, I mounted both master and starter relays on the backside (interior of a/c) of the firewall recess (not VAn's, homemade.). The positive wire comes out of the rear of the box and curves up and forward to the relay. The two relays are mounted side by side with the terminals verticlely. The wire from the battery goes to the bottom terminal of the master relay. From the top terminal of the battery relay there is a short piece of wire that makes a 180 and the other end goes to the top of the starter relay. From the bottom terminal of the starter relay I routed the wire to the starter. To remove the battery, I remove the battery box lid (I used a box out of a Cherokee 140), remove the - and then + wires and the wires are then above the battery and out of the way for easy removal. Bob Skinner RV-6 BSkinner(at)navix.net ________________________________________________________________________________
Date: Jun 18, 1997
From: Sharlene Shipley or Bruce Knoll <snsbfk(at)mail.sage.net>
Subject: Re: Oshkosh & Room
--> RV-List message posted by: Sharlene Shipley or Bruce Knoll Hi Rich, Unless something shows up, call the housing hotline on Thurs or Fri am. There may well be an opening. One year I couldn't get a late reservation, so booked a motel in Milwaukee, but before checking in to the motel, I called and got a dorm room, canceled the motel and drove on over to Osh. I used to live in Jackson MI and have driven from there to Toronto and to Osh. If memory serves me well, driving from Toronto to Osh will be quite a drive. Good Luck Bruce Knoll Buying tools for RV-6A >--> RV-List message posted by: Richreyn(at)aol.com > >Would anyone like to share their dorm room with me Aug 1, 2, 3 (Fri, Sat, >Sun)? I cant get a reservation yet. I will be on vacation in Toronto and will >drive over to Oshkosh for the weekend if I can get a room. I am leaving for >Toronto by sailboat on Jun 25. Please contact me ASAP by phone or email. >Richard Reynolds 757-627-8743, richreyn(at)aol.com >Norfolk, VA >RV-6A, finished tail & ailerons, drilling skins to wings. > > ________________________________________________________________________________
Date: Jun 18, 1997
From: Denny Harjehausen <retflygtiger(at)proaxis.com>
Subject: Re: cabin air
--> RV-List message posted by: Denny Harjehausen >--> RV-List message posted by: Tom Martin > >On my RV-4 I have no problem getting air into the cockpit. My question is >where does the air go? The exiting cabin air may not be going out in the >right place and could be causing drag. Has there been any work on this >topic? On my current project I am at the stage where I could put in some >vents in the right location, if there is one, > >Tom Martin > Tom, I can't say anything on drag on cabin outflow. There is a RV-6 I have seen with a NACA airflow unit installed in reverse on the bottom of the fuselage near the tail. If recall correctly it had a door install for control. It has been a couple of years since I saw it. At the time he remarked that it greatly improved both heating and cooling, I believe he remarked that his canopy didn't bulge as much in flight. If he is on the net maybe he could correct anything I was wrong on. Has anyone else played with that idea? Have good day! Denny RV-6/ Fuselage (R)N641DH Lebanon, OR ________________________________________________________________________________
From: "Scott Lawson" <lscott(at)erinet.com>
Subject: Re: Rivet gun size
Date: Jun 18, 1997
--> RV-List message posted by: "Scott Lawson" It is a 4x gun and CP guns are usually strong hitting. Two possible solutions. If you use an in-line oiler or put oil directly into the gun, try using some contact cleaner in it. They can gum up over time. If you bought it used it is possible that someone has taken it apart before. Guns can be tuned for optimum performance by turning the barrel and it may have been put back together without consideration for this. ---------- > From: Finn Lassen <ix.netcom.com!finnlass(at)matronics.com> > To: rv-list(at)matronics.com > Subject: RV-List: Rivet gun size > Date: Monday, June 16, 1997 1:09 AM > > --> RV-List message posted by: Finn Lassen > > Ok, so I've taken the plunge and opened up the wing skin on my RV-3 to > perform the CN-2-1 (main spar strengthening). > > I'm having a hard time setting the AN470AD6- rivets. My rivet gun is a > Chicago Pneumatic CP-4444 AERO S CYL. Is that a 4x gun? It was sold as > a 3/16" capacity but... > > Finn (90% complete 90% of the time). > > finnlass(at)ix.netcom.com ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Question about washers
Date: Jun 18, 1997
--> RV-List message posted by: "Stephen J. Soule" Does anyone know why the plans call out two large 970-3 washers in the=20 inboard aileron hinge assembly? I only got two of these large washers=20 with my RV-6 kit and used both of them on the left wing. I am now=20 working on the right wing and I am wondering why I can't use smaller=20 diameter washers to bear against the bearings. If I can use the smaller diameter washers I can avoid having to place=20 a minimum order for =BC pound or 100 of the 970-3's just to get the two=20 I need. Steve Soule Huntington Vermont ________________________________________________________________________________
Subject: Re: For Sale Tools -Avery Kit
From: wstucklen1(at)juno.com (Frederic W Stucklen)
Date: Jun 18, 1997
--> RV-List message posted by: wstucklen1(at)juno.com (Frederic W Stucklen) Mike, Just to let you know that your message got out on the RV-LIST OK.... Fred Stucklen RV-6A N925RV wstucklen1(at)juno.com writes: >--> RV-List message posted by: N45189(at)aol.com > >I'm getting transferred to the west coast and have to sell off my RV tool kit >from Avery. Anybody interested, please contact me direct at n45189(at)aol.com. >Please leave your emaill address and/or your phone number. I'm located in >Agawam Mass near Springfield. > >Mike Kredar >N45189(at)aol.com > ________________________________________________________________________________
Subject: Re: In strument Panel Tilt and Attitude Gyros
From: wstucklen1(at)juno.com (Frederic W Stucklen)
Date: Jun 18, 1997
--> RV-List message posted by: wstucklen1(at)juno.com (Frederic W Stucklen) Jack, While the angle you have calculated does indeed represent the 4.2 degrees from vertical, how does this relate to the angle of the panel while in the cruse configuration. The original Atificial Horizon that I purchased (from Van's) didn't have any tilt factored in, and it failed within the first 100 hours of flight. The next one had the 8 degrees of tilt designed in, and is still operational. Fred Stucklen RV-6A N925RV wstucklen1(at)juno.com writes: >--> RV-List message posted by: "John B. Abell" > >At the risk of telling everyone what they already know, I would like to >point out that, according to Drawing 22, the RV-6 and 6A instrument >panel is tilted forward at the top about 4.2 degrees from vertical. >Simple trigonometry applied to the dimensions on Drawing 22 (29 15/16 >and 2 3/16) yields this result. > >I bother to post this factoid because of recent discussions both on the >rv-list and among my aircraft building friends about eight degrees of >tilt in the instrument panel and attitude gyros with eight degrees of >correction. I ordered an attitude gyro today from R. C. Allen through > >Aircraft Spruce with 4.2 degrees of tilt correction, internally lighted, >and with a vacuum failure warning flag. They indicated that it would be >no problem to provide it (for $545.00). > >I hope this is useful to someone (and that I haven't made some dumb-a## >mistake). > >Jack Abell >RV-6A N333JA (Reserved) > > ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Jun 18, 1997
Subject: Plexiglass paint removal
--> RV-List message posted by: MAlexan533(at)aol.com I bought my RV-4 already built, and there is a slight dusting of paint on the entire inside of the canopy. Should I do the Micro-mesh treatment to remove this? Will anything else cut the paint without damaging the plexi? I know there are a couple of other plastic restoration systems out there besides Micro-Mesh. Anybody like these other ones better? The paint used on the inside of my RV-4 is an acrylic enamel. ________________________________________________________________________________
Date: Jun 18, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Computers on board?
--> RV-List message posted by: Robert Acker >> are involved in integrating a PC into my RV-8 to be? The potential >> application is a custom developed GPS/moving map display/flight mgmt system >> connected to a 6" panel mounted active matrix screen driven from a P100 >> cpu/motherboard (no "essential" functions). These devices already exist (Silvaire, Avidyne, Archangel, Peavy, etc.). They have screens optimized for direct sunlight viewing, flight management software developed & debugged, etc. If the objective is to have an airplane flying in a reasonable amount of time, you may want to consider one of these. I imagine rolling your own "flight PC" would take hundreds, if not thousands, of hours for software development alone. Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Jun 18, 1997
Subject: Prop bolt lock-plate/torque wrench
--> RV-List message posted by: MAlexan533(at)aol.com Does anyone know where to buy the prop bolt lock plates? Or do you have to go have one made by a machinist? I'm getting tired of removing my spinner to check bolt torques. Also, can I use an end wrench extension on a torque wrench so that I don't have to remove the cowling to check the torque? Would this still be reasonably accurate? Thanks. ________________________________________________________________________________
Date: Jun 18, 1997
From: Robert Acker <r.acker(at)ix.netcom.com>
Subject: Re: Question about washers
--> RV-List message posted by: Robert Acker >--> RV-List message posted by: "Stephen J. Soule" > >Does anyone know why the plans call out two large 970-3 washers in the=20 >inboard aileron hinge assembly?...I am wondering why I can't use smaller=20 >diameter washers to bear against the bearings. > >If I can use the smaller diameter washers I can avoid having to place=20 >a minimum order for =BC pound or 100 of the 970-3's just to get the two=20 >I need. Steve, I think the larger washers are used to cage the joint in case of bearing failure. Rather important safety item . Van's sells the washers in single quantities (5 cents ea.). Rob Acker / r.acker(at)ix.netcom.com / RV-6Q ________________________________________________________________________________
Date: Jun 18, 1997
From: Mike Wills <willsm(at)manta.nosc.mil>
Subject: Re: Question about washers
--> RV-List message posted by: Mike Wills Hi Steve, I have the same problem, and I will buy from you a couple of those washers, so you will only have about 90 spares! I dont know this for fact, but assume the large diameter washers are specified to capture what remains of the rod end if the bearing were to fail for some reason. The controls would become sloppy but at least still functional. Any other opinions on this? Mike Wills RV-4 (wings) willsm(at)manta.nosc.mil >--> RV-List message posted by: "Stephen J. Soule" > >Does anyone know why the plans call out two large 970-3 washers in the=20 >inboard aileron hinge assembly? =20 > >If I can use the smaller diameter washers I can avoid having to place=20 >a minimum order for =BC pound or 100 of the 970-3's just to get the two=20 >I need. > >Steve Soule >Huntington Vermont > > > > ________________________________________________________________________________
Date: Jun 18, 1997
From: "John B. Abell" <jbabell(at)ix.netcom.com>
Subject: Re: In strument Panel Tilt and Attitude Gyros
--> RV-List message posted by: "John B. Abell" Many thanks to Bill Benedict for pointing out the convergence between the fuselage top skin and the longeron. Fred Stucklen asks an interesting question to which I don't know the answer simply because I don't know the relationship between the waterline of the aircraft and its position in "cruise." Problem number one is to define what "cruise" really means. The best I can do as a builder without that information is to install the gyro corrected for the angle between the instrument panel and the waterline. (I believe the waterline parallels the longeron defining the canopy rail.) Even if I knew the position of the waterline in "cruise," I might not specify the gyro correction differently. A remaining question, of course, is whether Fred's first gyro failed because it was not corrected for tilt; I doubt it. I talked with an engineer at R. C. Allen this morning who alleges that tilt correction has the sole purpose of centering the artificial horizon on the miniature "airplane" in the gyro case and has nothing to do with reliability. He also claims that he rarely receives a failed vacuum gyro (22 series, the kind now being sold) but sometimes receives electric gyros for repair. He says the vacuum gyros he's getting back now are 21 series gyros made back around 1968 and they're being sent back for overhaul, not repair, an impressive observation. BTW, he also said that they can correct for up to 17 degrees of tilt. Apparently, helicopters often have panels with very substantial tilt. In summary, I'm taking Bill's advice and correcting yesterday's mistake with the purchase of a gyro with eight degrees of tilt correction. Sorry for the misleading information, but I hope someone besides me benefitted from these postings and Bill's input. Jack Abell RV-6A N333JA (Reserved) ________________________________________________________________________________
Date: Jun 18, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: In strument Panel Tilt and Attitude Gyros
--> RV-List message posted by: halk(at)sybase.com (Hal Kempthorne) Hey folks, what are the facts about tilt of panel???? If I put in a standard gyro (I didn't even know there were tilted ones!) and spend most of my time flying in slow cruise (nose up atttitude) will I be ok?? Will a smaller engine need a less tilt gyro? What does the angle of the panel relative to the longerons has to do with anything? Doesn't aircraft attitude affect things here? I always thought that the "level" in "straight and level" meant that the altitude remained constant but that the nose would be tilted up or down depending on control settings and speed. Maybe when you order an 8 degree gyro they send you the only kind they have and


June 09, 1997 - June 18, 1997

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