RV-Archive.digest.vol-dy

December 21, 1997 - December 30, 1997



      > RV-8, I'm contemplating purchasing the following (found at
      > http://www.browntool.com/rivetkits.htm):
      
        Just checked out the link and have these points to offer.
      
      1) Get a 2x gun, all rivets in and RV (sans spar rivets) can be driven quite well
      with a 2x. The gun is smaller and will fit in tighter spots and is a lot lighter
      and easier to handle.
      
      2) You will need a lot more 3/32 and 1/8 clecos. More side grip clamps too.
      
      I have never bought from Brown but have heard nothing bad about his tools.
      
      Gary Zilik
      
      
________________________________________________________________________________
From: "Thomas M. Senecal" <imbomu(at)together.net>
Subject: Low fuel level warning
Date: Dec 21, 1997
Has anyone out there installed a low level fuel warning sensor (available from Aircraft Spruce) in the RV6A wing tanks? I'm hoping to get some help on the mounting hole location. Tom Senecal Essex Jct., VT ________________________________________________________________________________
Date: Dec 21, 1997
From: George McNutt <GMcNutt(at)compuserve.com>
Subject: Re: Fuel leak in cabin???
>I'm not looking forward to crawling head first under the panel to >inspect the lines with those 180 horses whirling around at takeoff >power. > >Any suggestions??? >Andy I had a problem finding a small fuel leak in my Cessna 182. After being parked a few days I could smell fuel when first entering the aircraft cabin and I could not find any visable leakage. I wrapped and stuffed tissue paper (Kleenex or paper towels) into suspect areas and left the aircraft parked 48 hrs. A fuel dye stain from a pinhole leak in an aluminum fuel line showed up on the tissue paper but did not leave any apparent stain on the fuel line itself. I have also used this technique to find leaks around fuel quantity sender units (screws or gaskets leaking?) in the wing root by packing/wrapping tissue into the area, putting the fairings back on and test flying. Hope this helps. Seasons Greetings to one and all! George McNutt, Langley B.C. Hoping santa brings Apollo SL60. ________________________________________________________________________________
Date: Dec 21, 1997
From: EDWARD HASCH JR <hasch(at)earthlink.net>
Subject: RV-6 For Sale]
by holland.it.earthlink.net (8.8.7/8.8.5) with SMTP id TAA09391 by mole with esmtp (Exim 1.73 #2) Date: Tue, 16 Dec 1997 21:07:27 -0600 From: EDWARD HASCH JR <hasch(at)earthlink.net> Subject: RV-List: RV-6 For Sale Based Gallatin TN (M33) Hangared 340 TTAF 985 SMOH PP 0-320-E3D 150 HP Sterba 68X68-Sliding Canopy-Gyros-Elect T/C-GPS-AT150 Mode C-ICOM A200 COM-Escort II NAV/COM-ELT-EGT/MP-Instru Lights-Intercom-Whelan NAV and Strobes-Taxi/Landing Light-Full Swival Tail Wheel-Loretsen Interior- 12 Lb Starter Ring Weight-3 Pos Man Flaps-Man Ail and Pitch Trim- Day/Night OPS-175 MPH Cruise at 2500 RPM-Smooth Airplane-Polished Aluminum Finish-Outstanding IN and OUT. Built by owner 1992 Price $57,000. Ed Hasch A$P IA,CFI,FAA-DAR RES 615-824-4704 Office 615-275-3418 ________________________________________________________________________________
Date: Dec 21, 1997
From: Mark Nielsen <Mark.Nielsen@fiedler-lp.com>
Subject: Re: Instruments, avionics, etc.
>Panel lighting: I'll not be using internal lighting; so, I'm picking >between the eyeball and rotating map lights. I have two eyeball lights mounted in the tip-up canopy frame. They are about 10 to 12" apart and are aimed so that the beams cross between the pilot and copilot's heads. I used a small circular piece of UHMW plastic with a hole drilled in it to cover the back side of the eyeballs. Brightness is controlled by a dimmer module which I built in accordance with Bob Nuckolls design. The lights are adequate for the panel, but not for reading my kneeboard. >Transponder: I currently use a KT76A in my Cheetah. However, I'm >leaning toward the Terra with Terra encoder. I have the Terra 760D and 250D. They take up little panel space, and I am generally pleased with the operation. The 760D also has a built-in intercom. My 250D had problems with the button which toggles between frequencies. Terra fixed it on warrantee (at a local avionics shop) without any questions. I used the RMI Microencoder; I Highly recommend it. >ELT: ACK or AMERI-KING? Ameri-King is less expensive. Who knows which is better? Hopefully you will never need it. >I'm probably going to have the oil cooler Van sells. Any opinions on >the firewall mounting. I ordered a racing oil cooler from a local speed shop (ca. 12" x 4" x 2") for about $75. I mounted it to the left rear baffle. I originally cut an opening in the baffle about the size that is shown on the baffle drawings. I later had to close this off considerably to get oil temperatures up to the desired level (180 deg.). So far I have used five 3/4" holes in the summer; I cover three of them with duct tape in the winter. If I was doing it over again, I would probably rig up some type of a cockpit actuated flap over the oil cooler air inlet. Mark Nielsen RV-6; flying; 159 hours since April 97. ________________________________________________________________________________
Date: Dec 21, 1997
From: Thomas Barnes <skytop(at)starnetinc.com>
Subject: Re: Sherwin Williams Primers
MoeJoe wrote: > > > I use the 988 Self Etchig primer. It's good stuff, but you will > eventually have to switch to a spray-on primer for large parts. (spray > cans just won't cut it) You have to find a S/W Automotive supplier. I > also worry about the corrosion protection it supplies. It isn't > mil-spec. I'm going to switch to S/W wash primer, and use a Alodine > treatment. Let me know how you make out. If I can find the S/W > Automotive 800 number, I'll send it to you. > > Moe > RV-8 Emp > >I use the s/w industrial wash primer (green 522-8804) P60 G 2 that I think you are planning to switch to. The doc on the back of the can says "do NOT to use this Wash Primer when the subtrate has an adequate chemical treatment such as iron or zinc phosphate on steel or galvanized, or an alodine treatment on aluminum." (Nor on blasted surfaces...) Looking further, here is some good news, it says: "...is a fast drying, pretreatment type, 2-pachage acid cataliyzed vinyl wash primer...,promotes excellent adhesion and functions as a tie coat over most untreated aluminum, non-ferrous or ferrous metals and galvanized steel." I'm not a paint expert but I'm happy with this product. I prep the work with alumiprep & scotch brite pad or sometimes with just lacquor thinner on a lint free kitchen towel. Tom Barnes -6 fuse ________________________________________________________________________________
From: James Cone <JamesCone(at)aol.com>
Date: Dec 21, 1997
Subject: Re: Drill Bit Sharpening
Let's see, if I take the cost of the Drill Doctor ($169.99) and divide the cost of a drill bit ($.69) into that, I can buy 246 bits and every one of them will be sharp and properly ground. Just think of the time I could save by not sharpening 246 bits. I might even have enough time to work on my RV. What a neat idea! Jim Cone ________________________________________________________________________________
Subject: Re: RV-8 Gross wt q's
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 21, 1997
>I suspect that Van designed the wing to 6g (at aerobatic wt.) using >the >standard allowable bending stress. If this is so, then the so called >"ultimate" load would be obtained as follows: 1.0/.66 * 6g = 9g >9g then becomes the theoretical stress level at which the spar begins >to be >permanently deformed. I don't know much about the engineering criteria for wing design, but I can tell you that all the RV wing's are designed to have a flight usable range of +6 G's. Anything above that can cause permanent structural damage. When the wings were statically loaded. We would first simulate the weight carried by the wings at aerobatic gross weight while pulling 6 G's. afterwards they would be unloaded and inspected for any permanent deforming or structural damage. After its found to be satisfactory the wing(s) would be reloaded until failure and verified that took place at least 1.5 times the loading used at the 6 G test which is the same as 9 G's. I believe this meets the criteria for the requirements of the FAR's to cert. for aerobatics. The bottom line is -- if you >are >flying in the 6g to 9g range, you are "skating on thin ice". If you >get to >the point where you are permanently bending metal, your remaining >flying >time may be measured in fractions of a minute, unless you are very >lucky. > > >Mark Nielsen >RV-6; flying. I hope everyone concerned realizes that the real bottom line is don't even think about flying your RV above 6 G's (only valid at aerobatic gross weight or lower) or you can likely do permanent damage to your airplane or worse. It may only be some slightly stretched (loosened) skins but never the less... Please keep this in mind in all modes of RV flight. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: jodyedwards(at)juno.com
Date: Dec 21, 1997
Subject: Automotive dimmer for panel lites
Has anyone had any experience , good or bad using automotive dash light dimmer reostats to control cockpit rail mounted LED panel lights? Jody Edwards RV 4 s/n 3479 Starting wiring and plumbing soon ________________________________________________________________________________
From: "kevin lane" <n3773(at)worldnet.att.net>
Subject: emergency fuel tank
Date: Dec 20, 1997
I was wondering what the general consensus was about installing a third fuel tank. It would hold but a few gallons and could gravity feed the carb directly, bypassing the electric and manual pumps. It would be used when the main tanks ran dry or perhaps the normal fuel system quit or was clogged. Maybe it would be best to mount it in the engine compartment and have a cable to the shut-off valve. Imagine, you could have a welded tank, no proseal! Of course, with this option we might not have the RV-9 sorry Andy:=) kevin ________________________________________________________________________________
Date: Dec 21, 1997
From: Bob Skinner <bskinr(at)trib.com>
Subject: Instruments, avionics, etc.
>I'd like an electronic tach. Any ideas without shooting my wallet >that's already beginning to suffer? :-) Of course, mechanical is fine. >If mechanical, how about the cable lengths? Any speedometer shop can make a >cable for you. Just tell them how long. >Jim Sears >RV-6A #22220 (Doing seat front floors.) Jim, I used a Braal, lighted digital tach. Although it has been trouble free for 390 hrs. and is very accurate, I would not install one again. It uses an optical pickup that reads 30 alternating black & white squares that you paint on the back of the ring gear. The painting of these squares is very time consuming (the polite way to say pain in the rear) and the display on the Braal is kind of small. I plan on going with another digital tach (no cable driven tachs for me) but have no idea which one, yet. Bob Skinner RV-6 390 hrs Buffalo, WY bskinr(at)trib.com ________________________________________________________________________________
Date: Dec 22, 1997
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Other ISP's
Listers, If you are looking for a better deal in ISP's (Internet Service Providers) try surfing to ----> http://www.thelist.com <----- this is a listing of ISP's that are available and listed. (not all ISP's are listed.) They have prices etc....There is a search engine for searching by area code. My ISP costs me $210/Yr. and I get 5 Megs of storage and a Web page if I want one. Unlimited access to the net at 56X2 modem speed. I think it's a pretty good deal. Hope everyone has a Merry Christmas and Happy New Year (or whatever you celebrate.) Al ________________________________________________________________________________
From: "thomas r. jones" <tom144(at)theonramp.net>
Subject: Re: Instruments, avionics, etc.
Date: Dec 21, 1997
---------- > > >I'd like an electronic tach. Any ideas without shooting my wallet > Try a digital from J.C.Whitney about $40 or less. Works by inductance off of one plug lead. Found to be very accurate against prop balancing equipment tach. A. V. ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 22, 1997
Subject: Re: Instruments, avionics, etc.
> Transponder: I currently use a KT76A in my Cheetah. However, I'm > leaning toward the Terra with Terra encoder. > I had a Terra digital transponder in my Cherokee. I didn't like it because it was a pain in the tookus to tune. The numbers change and different rates depending on how fast you turn the knob... that didn't come out right... I mean they jumped numbers if you turned the knob quickly. It never failed that the turbulence started right after I was given a new squawk code. I had a KT76-syle in the 140 before the Terra and I'll have something similar to the KT76 in my RV-8 when the time comes. Rod Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
Date: Dec 21, 1997
From: Thomas Velvick <rver(at)caljet.com>
Subject: Impressions Of My New Constanst Speed Prop
Compared To Wood >Thanks, you've sold me on a CS prop. > Me too! Now where am I going to come up with the extra $5500 for CS and governor? I know, I will talk Dave Barnhart out of his before he gets a chance to fly it. Regards, Tom Velvick Peoria, AZ rv-6 wings ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 22, 1997
Subject: Laser's for Dogfighting
Hello Listers... There will be a bunch of RV's that will be finished and flying at about the same time here in lovely Loveland, Colorado. We've been kicking around the idea of installing the laser (or whatever it is) system that would allow us to dogfight and score "kills." I think that Skyfighters over in the Denver area uses this type of system. I assume that it has a transmitter and some sort of receiver or receivers. Does anyone have any information re: the source and cost of such a system. Check six, right Mark? Rod Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
From: "kevin lane" <n3773(at)worldnet.att.net>
Subject: Re: Low fuel level warning
Date: Dec 21, 1997
---------- > Has anyone out there installed a low level fuel warning sensor (available > from Aircraft Spruce) in the RV6A wing tanks? I'm hoping to get some help > on the mounting hole location. Brian and I both put them in, against Tom Green's advice. Mounting them as low as possible in the removable cover they tend to switch on with maybe 5 gals. left. They quit working and now are just another possible leak. Tom was right. (don't tell him I said so:=) I have run the tanks purposely dry. It's no big deal. You reach over switch tanks and continue, maybe kicking the pump on for a moment, although this isn't really necessary. It's the second time in the same flight that even low fuel switches won't fix. My advice-spend your money and time on something else. kevin ________________________________________________________________________________
Date: Dec 22, 1997
From: Denny Harjehausen <harje(at)proaxis.com>
Subject: Nut Plates!
Hi, I thought I would share this from what I found out about fuel tank nutplates. I do hate to admit this...but maybe by some very off chance it could happen to someone else. The 8 errant nut plates in the access plate assembly were in good shape. They were 10-32 which happen to be mixed into my tray 8-32 nut plates when I was assembling the tanks. I dumped the sack of 8-32 in to the storage tray and check no farther. I went though the the remaining nut plates and found 4 more 10-32 mixed in with the 8-32. The screws as I said before would start nicely and as soon as pressure was put on them, they would slip. I had the backs covered pretty good with Proseal so they looked the same in the mirror. I cleaned a little Proseal from the back both a good and bad(?) nut plates and it was very obvious in the mirror. Carefully drilled the holes leading into the nut plates and 10-32 screwed just like intended.... Got to check-check and recheck Thanks again for everyone good suggestions. The best Holidays ever to you and yours. Denny RV-6 ________________________________________________________________________________
Date: Dec 22, 1997
From: Jeff Hawkins <jah(at)adobe.com>
Subject: Re: Randolph Ranthane andf Dupont Variprime?
Bruce, You may want to call DuPont's Technical Support about this. I believe that you need to seal the Veriprime before you topcoat it. You can contact DuPont's Technical Support at: 800-338-7668 Hope this helps... Jeff Hawkins RV-8 #80563 Suwanee, GA > >I have used Dupont Variprime, self etching primer on my -6A. It is getting >within a few months of paint time. I have primed all inside surfaces, and >shoot a line of primer along each rivet line on the outside. (Primer under the >rivets, good thing) > >So, I have been experimenting with Randolph Paint's Ranthane (polyurethane) >finish. Was very pleased with my trial, flows well, shine like a mirror, etc. >But... > >I shot the trial on a large piece of scrap that had been primed with >Variprime. There appears to be no problem with the reaction between the two, >at least in the couple of weeks since the trial. Scraping hard with a sharp >object will remove the finish down to the bare metal. (scary) > >Of course Randolph says their product can only be used over their epoxy >primer, which is what I would say if I were selling paint. But, the thought >of shooting the plane with an epoxy primer, and the preperation for that, >clean, etch, passivate, etc, is a bad dream. So the question is: > >Has anyone used this combination, and what is the result, expecially long >term. > >Bruce Patton >Instrument panel and Engine DONE! > > > > > ________________________________________________________________________________
Date: Dec 22, 1997
From: Jeff Hawkins <jah(at)adobe.com>
Subject: Re: Dropped from list?? [Everyone should read
this!] Mindspring is nation wide and provides very good service. I have had no troubles with them at all. They offer unlimited email, web and ftp space and 56K modem support. I believe I pay 14.95 a month but you can check their web site for pricing at www.mindspring.com. -Jeff RV-8 #80563 Suwanee, GA > > >> > >> I'm seeing >> rates as low as $15/month for unlimited connect time and 5 MB or more >> of personal disk space. The only way you'll get substandard services to > >Bob: could you give us specifics so we can shop around? Thanks > > >Safe and happy landings -ALWAYS! > >Lothar|| Denver, CO || finishing wireing new PILOT SHED (~carriagehouse)|| > loocking for RV- 6 JIG ||| > > > > > > ________________________________________________________________________________
Date: Dec 22, 1997
From: Anthony Wiebe <awiebe(at)cadvision.com>
Subject: Is there a Santa Clause?
Just thought I would share this little bit of information with all of you ... Have A Merry Christmas! As a result of an overwhelming lack of requests, and with research help from that renown scientific journal SPY magazine (January, 1990) - I am pleased to present the annual scientific inquiry into Santa Claus. 1) No known species of reindeer can fly. BUT there are 300,000 species of living organisms yet to be classified, and while most of these are insects and germs, this does not COMPLETELY rule out flying reindeer which only Santa has ever seen. 2) There are 2 billion children (persons under 18) in the world. BUT since Santa doesn't (appear) to handle the Muslim, Hindu, Jewish and Buddhist children, that reduces the workload to 15% of the total - 378 million according to Population Reference Bureau. At an average (census) rate of3.5 children per household, that's 91.8 million homes. One presumes there's at least one good child in each. 3) Santa has 31 hours of Christmas to work with, thanks to the different time zones and the rotation of the earth, assuming he travels east to west (which seems logical). This works out to 822.6 visits per second. This is to say that for each Christian household with good children, Santa has 1/1000th of a second to park, hop out of the sleigh, jump down the chimney, fill the stockings, distribute the remaining presents under the tree, eat whatever snacks have been left, get back up the chimney, get back into the sleigh and move on to the next house. Assuming that each of these 91.8 million stops are evenly distributed around the earth (which, of course, we know to be false but for the purposes of our calculations we will accept), we are now talking about .78 miles per household, a total trip of 75-1/2 million miles, not counting stops to do what most of us must do at least once every 31 hours, plus feeding and etc. This means that Santa's sleigh is moving at 650 miles per second, 3,000 times the speed of sound. For purposes of comparison, the fastest man-made vehicle on earth, the Ulysses space probe, moves at a poky 27.4 miles per second - a conventional reindeer can run, tops, 15 miles per hr. 4) The payload on the sleigh adds another interesting element. > Assuming that each child gets nothing more than a medium-sized lego set (2 pounds), the sleigh is carrying 321,300 tons, not counting Santa, who is invariably described as overweight. On land, conventional reindeer can pull no more than 300 pounds. Even granting that "flying reindeer" (see point #1) could pull TEN TIMES the normal amount, we cannot do the job with eight, or even nine. We need 214,200 reindeer. This increases the payload - not even counting the weight of the sleigh - to 353,430 tons. Again, for comparison - this is four times the weight of the Queen Elizabeth. 5) 353,000 tons traveling at 650 miles per second creates enormous air resistance - this will heat the reindeer up in the same fashion as spacecraft re-entering the earth's atmosphere. The lead pair of reindeer will absorb 14.3 QUINTILLION joules of energy. Per second. Each. In short, they will burst into flame almost instantaneously, expose the reindeer behind them, and create deafening sonic booms in their wake. The entire reindeer team will be vaporized within 4.26 thousandths of a second. Santa, meanwhile, will be subjected to centrifugal forces 17,500.06 times greater than gravity. A 250-pound Santa (which seems ludicrously slim) would be pinned to the back of his sleigh by 4,315,015 pounds of force. In conclusion - If Santa ever DID deliver presents on Christmas Eve, he's dead now. Happy Holidays. ________________________________________________________________________________
Date: Dec 22, 1997
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Re: Is there a Santa Clause?
Well Anthony, I've had full grown adults say that an airplane you build yourself will never fly! So who are you supposed to believe??? Happy Holidays to all! Al > >Just thought I would share this little bit of information with all of >you ... Have A Merry Christmas! > > >As a result of an overwhelming lack of requests, and with research >help from that renown scientific journal SPY magazine (January, 1990) > - I am pleased to present the annual scientific inquiry into Santa > Claus. ________________________________________________________________________________
Date: Dec 22, 1997
From: Bob Reiff <Reiff(at)execpc.com>
Subject: Need Advice On Making Cowling Blanket, I am using
Reiff Winter Heaters SCOTT JOHNSON wrote: > > >I installed the Reiff cylinder and oil pan heaters that plug into 120v > >AC > >for my RV6A. > > > >However, to keep that heat in the engine, I need to make a blanket to > >go > >over the cowling for insulation. SCOTT MCDANIELS wrote: > Scott we have one of the oil sump heaters on the blue 6A at Van's and > with just that doing the warming after being on over night the cyl fins > are warm. That's not with temps at 0 Deg F. but still quite cold. > > Before going to a lot of trouble with a blanket and such, I suggest first > you just try closing off the cowling openings with foam plugs > (cooling and induction inlets, and the bottom air exit) to keep cold air > from blowing through. It might have excellent results. If you have any > digital CHT instruments you could check what kind of temp rise you attain > (along with oil temp). Maybe someone else out there has already > experimented with something similar? Scott and Scott, Closing the cowl openings is the main priority. Otherwise, it's like trying to bake something with the oven door open. A blanket adds insulation. With our oil heater alone, expect it to raise the oil temp about 100 degrees over ambient. Through conduction & convection the top end & cylinders will be raised about 40 degrees. With the oil heater and cylinder heaters the oil will be raised about 100 and the top end about 80 degrees above ambient. These temps are with an engine blanket. With no blanket and the cowl openings not plugged, subtract about 30 degrees. I measured the oil temp by draining some into a styrofoam cup and measuring directly, since the oil temp sensor on the back of the engine isn't giving the temp of the oil in the sump. To measure what you're getting on the top end, I suggest you just lay a thermometer on top of the engine, unless you have a digital CHT gauge and you know it is accurate. Bob Reiff RV4 #2646, building fuselage Reiff Preheat Systems FAA-PMA aircraft preheat systems, RV wing skin heaters http://www.execpc.com/reiff ________________________________________________________________________________
Date: Dec 22, 1997
From: "VanArtsdalen, Scott" <scott.vanartsdalen(at)lmco.com>
Subject: noisy rv-4
Another item that I experienced in my RV-6A, was exhaust pulse noise on the floor pan. I believe that has to do with the length and/or exit angle of the exhaust pipes. Originally my pipe ends were cut straight across and were at about a 30 degree angle to the pan. I trimmed the bottom of the pipes to be more streamlined and noticed a marked increase in noise level thereafter. This is what I would look for. I had a problem once in my Champ where all of a sudden the noise level more than tripled! Thinking that my ears were just sensative that day I ignored the noise and pressed on. It turned out that my exhaust pipe had separated at the "Y" junction and the main portion had fallen away. The exhaust was beating on the cowling...like a big bass drum. Sound familiar? Anyway, it's just a thought. Check to see where exhaust gasses could be hitting something metal. ________________________________________________________________________________
Date: Dec 22, 1997
From: "VanArtsdalen, Scott" <scott.vanartsdalen(at)lmco.com>
Subject: Re: Dropped from list?? [Everyone should read this!]
Those of you on the west coast should check into JPS. Go to www.jps.net for details but they offer unlimited email and internet access + web site space for $89/year. Very good company. ________________________________________________________________________________
Date: Dec 22, 1997
Subject: Re: replacing those golden screws with allen head bolts
From: ebundy(at)juno.com (Ed Bundy)
>For both the access plate and the fuel sender plate I replaced the >AN515-8R8 screws with AN3-4A bolts and an AN960-10 washer under the >I like the result and would recommend it. I believe the bolts and the >access plates well be able to be removed with a socket wrench while >the wings are on. To all that are contemplating this mod, last week I found out that you can remove the access plate with the regular screws (wings installed) I had noticed a slight trail of blue dye under the wing, and expecting the worst, pulled the intersection cover to inspect. One of the access cover screws was leaking slightly (I had installed them before learning about fuel lube, and had installed them dry). It was a very simple matter to loosen it using a 90deg offset screwdriver, (Sears includes them in most of their tool kits, and sells them separately) it is a small "z" shaped affair with an offset Phillips on one end, and flat head on the other. I used it to turn the screw the first 1/4 turn, then used an ultra stubby #2 screwdriver to back the screw out, (this very handy unit is only 1-1/4" long overall and fits in easily - Harbor Freight sells them in pairs for $2) put a dollop of fuel lube on it, and screwed it back in. I re-did all of the screws on both access plates in less than an hour. I am a big stickler on weight, and I used every reasonable weight savings idea on my 6A that I could. I wouldn't want to carry around the extra weight of all those -3 bolts. I know it isn't a huge amount, but an ounce here and there starts adding up to pounds very quickly. Just thought I'd throw that out. Ed Bundy RV6A - first flight 11/20/96 ebundy(at)juno.com - Eagle, ID thank you, to anything that is clean. If it isn't clean, then all the promoter in the world isn't going to help. Naptha (Coleman lantern fluid) "promotes" cleanliness, which is the object. Just don't contaminate the surface afterward. This is not the only way, and others can do whatever they like, but I worry that some people with little building experience may look at some of these posts and think that the more complicated the process, the better it must be. Build it safe, light, simple, and straight. Extra strength and engineering over and above Van's plans are just extra weight to haul around and more months until you fly. Off the soapbox, Nomex on, Ed Bundy RV6A - first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
Date: Dec 22, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Drill Bit Sharpening
There are two questions here, aren't there? 1. Should I throw away drill bits when dull or try to sharpen them? 2. How can I sharpen a dull drill bits? If you place a high enough value on time or if you have bushels of bucks or a high buck profession you might very well throw them away. I have a friend throws away paint brushes when done. Some people throw away clothes as it takes too much time to donate them. Some people try to conserve things. Question number one is about *YOU* and your values. Number two is about drill bits. Hal Kempthorne RV-6AQ -- "Peace on earth, good will to all RV builders" halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > > I have been an electrical contractor for over 20 years, I have never sharpened > a drill bit, and at what electricians get paid in NY if I saw one of my guys > trying to re-use a bit, well you get the picture. ________________________________________________________________________________
From: RV4Brown <RV4Brown(at)aol.com>
Date: Dec 22, 1997
Subject: Re: Flap spar oopsie
IMHO go with option one. The parts are not that expensive. Remember, the quality stops when you say that's good enough. Do you really want you and your family flying around in a metalic compromise that is close but not quite right? Rule number two - when in doubt call Van's. Your going to have to do this anyone to implement option one! ________________________________________________________________________________
From: Mitch Faatz <mfaatz(at)SagentTech.com>
Subject: Low fuel level warning
Date: Dec 22, 1997
> Has anyone out there installed a low level fuel warning sensor > (available > from Aircraft Spruce) in the RV6A wing tanks? I'm hoping to get some > help > on the mounting hole location. > > I have, I'll scan in my pictures and write up some notes and > publish it on my website (which I'm reworking as we speak). > > Mitch Faatz San Jose, CA N727MF (reserved) > RV-6AQME working on the sliding canopy... > ________________________________________________________________________________
Date: Dec 22, 1997
From: "Patrick E. Kelley" <webmstr(at)kalitta.com>
Subject: Re: Flap spar oopsie
RV4Brown wrote: > > > IMHO go with option one. The parts are not that expensive. Remember, the > quality stops when you say that's good enough. Do you really want you and your > family flying around in a metalic compromise that is close but not quite > right? > Rule number two - when in doubt call Van's. Your going to have to do this > anyone to implement option one! > I tend to agree with this. 1/4" is a lot to fudge. However, if I had done this and *were* going to fudge, this is what I'd do: (I'm assuming you have pre- punched skins, BTW. If not, just move the inboard rib outboard by 1/4" and avoid the interference mentioned in previous threads. Be prepared, however, to shim the control linkage. On second thought, maybe follow the following instructions...) I am also assuming that you have not already drilled the ribs to the skins. If so, all bets are off. Ok, now position the outboard flap rib 1/16" inboard of where it was supposed to go. This will leave a 1/16" skin overhand at the outboard end; that little bit of unsupported skin will be fine. Next, position the inboard rib 1/16" outboard of where it should have gone. If you position these parts precisely and use the pre-punched holes, then you should have just enough edge distance - no room for error! Next, mark the top of the spar 3/8" from the inboard end. Clamp a piece of scrap to the bottom flange at the inboard end and mark it 1/8" from where you trimmed. Now, mark the face of the spar along a line between the two marks. This line is parallel to the line you should have marked and leaves the spar 1/8" shorter than the design. Also, there is a missing wedge at the bottom, leaving the bottom a further 1/8" short. Install the spar with the outboard end moved 1/16" inboard, and the inboard rib should line up with the cut you just made. Edge distance for the bottom-most rivet may be tight, but the extra reinforcing in this area due to the control hard-point should make it safe enough. The remaining rivets should have no edge distance problem. Like any design-on-the-fly solution, there are some pitfalls. You must resist the temptation to trim the flap skin to the outboard rib, or your flap control attachment will be 1/8" farther outboard than design. Even without that, it is still 1/16" farther outboard, which might relieve some of the fit problems mentioned in other threads, or it may mean you need a shim to move the attachment back inboard. Finally, I found it difficult to work in the area around the control attachment; you may find it impossible to put that bottom-most rivet in place. That's a pretty tight corner. Good luck, whatever you decide to do. By the way, if you decide to go with a new spar, at least you got some great material to practice on :). PatK - RV-6A ________________________________________________________________________________
Date: Dec 22, 1997
From: Ed Anderson <Anderson_ed(at)bah.com>
Subject: (no subject)
who ________________________________________________________________________________
From: "Jensen, Keith (MC R&D)" <KJensen(at)simplot.com>
Subject: D.I. Water
Date: Dec 22, 1997
You stated: > I seem to recall that alodine is bad for you (also mek, etc) so I'm > sort of > staying away from it. Also: if alodine (or am I thinking of the acid > etch?) is > rinsed off with tap water, you can introduce solids and salts into the > surface- you should use D.I. water for the rinse. Where the heck can > we get > that stuff? > > Check six! > Mark > Use bottled distilled water (not spring water!), available from any grocery store - this will be free enough of dissolved salts for our purposes (besides, true D.I. water is a bit corrosive at first until it has scavenged a few ions into solution). Keith Jensen -6A emp ________________________________________________________________________________
Date: Dec 22, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: noisy rv-4
Sounds very familiar. I can't wait to go out and check all this stuff. Merry Christmas. ________________________________________________________________________________
Date: Dec 22, 1997
Subject: Flap spar oopsie
From: Stig Holm <stig.holm(at)klippan.mail.telia.com>
> DETTA MEDDELANDE R I MIME-FORMAT. P grund av att din e-postlsare inte frstr detta format, kommer hela eller delar av detta meddelande inte att vara lsbart. --Next_Part_2965676419_228481_MS_Mac_IMN Guess what? I did the same thing because I didn=B4t realize there was a difference in the angles between the top and bottom of the spar before it was too late. Actually, I did the same thing to both spars before seeing my mistake. Murphy, isn=B4t it? Because its a loooooong way from Van=B4s to Sweden, where I=B4m building, i opted for another solution. I rebent the angles so the top angle became the bottom angle and vice versa. First try with a high-tech industrial bending brake failed because the angles varied along the spar after bending. I then used my homemade bending brake made for bending the trailing edge of the control surfaces together with some ingenious attachements and finally succeeded. It took something like 5 hours labour and a couple of nights of thinking to fix a problem created in 5 minutes but that is something we have to live with, aint it? In the end a guy feels OK when Murphy eventually is defeated! But! If I have lived in the US I sure would have ordered a new spar. A vote for option #1. --Next_Part_2965676419_228481_MS_Mac_IMN Sv: RV-List: Flap spar oopsie Guess what? I did the same thing because I didn=B4t realize there was a diffe= rence in the angles between the top and bottom of the spar before it was too= late. Actually, I did the same thing to both spars before seeing my = mistake. Murphy, isn=B4t it?
Because its a loooooong way from Van=B4s to Sweden, where I=B4m building, i opt= ed for another solution. I rebent the angles so the top angle became the bot= tom angle and vice versa.
First try with a high-tech industrial bending brake failed because the angl= es varied along the spar after bending. I then used my homemade bending brak= e made for bending the trailing edge of the control surfaces together with s= ome ingenious attachements and finally succeeded.
It took something like 5 hours labour and a couple of nights of thinking to= fix a problem created in 5 minutes but that is something we have to live wi= th, aint it?
In the end a guy feels OK when Murphy eventually is defeated!
But! If I have lived in the US I sure would have ordered a new spar. A vote= for option #1. --Next_Part_2965676419_228481_MS_Mac_IMN-- ________________________________________________________________________________
From: KBoatri144 <KBoatri144(at)aol.com>
Date: Dec 22, 1997
Subject: Internal Antennas
Anybody know why the following would/wouldn't work: Replace the center support bar for the windscreen in a sliding canopy -6 with a hollow composite (carbon fiber?, kevlar?) tube with the same dimensions and strength. Insert (or build) a comm antenna inside the new composite bar. Voila... hidden antenna, short cable run, decent orientation..... If one was to attempt this, are there composites to avoid because of radio wave propagation problems? Thanks, Kyle Boatright ________________________________________________________________________________
Date: Dec 22, 1997
From: Charlie Kuss <charliekuss(at)sprintmail.com>
Subject: Re: Internal Antennas
KBoatri144 wrote: snipped > Anybody know why the following would/wouldn't work: > > Replace the center support bar for the windscreen in a sliding canopy -6 with > a hollow composite (carbon fiber?, kevlar?) > > If one was to attempt this, are there composites to avoid because of radio > wave propagation problems? Kyle, I don't know about Kevlar, but Carbon fiber will block the signal. Charlie Kuss ________________________________________________________________________________
Subject: Re: Internal Antennas
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 22, 1997
>Anybody know why the following would/wouldn't work: > >Replace the center support bar for the windscreen in a sliding canopy >-6 with >a hollow composite (carbon fiber?, kevlar?) tube with the same >dimensions and >strength. Insert (or build) a comm antenna inside the new composite >bar. >Voila... hidden antenna, short cable run, decent orientation..... >Kyle Boatright Before you consider an attempt at this; have you thought about what that brace bar is there for, and whether you can really design a composite replacement that you know is as strong. Their are other problems to deal with also. That would place the transmitting ant. less than 24 inches from the microphone/audio source and it nearly always causes a feedback problem (particularly with a higher powered radio transmitter, 8 to 10 watts). There are ways to solve this but with all the other choices for com ant installations my vote would be forget it and focus the effort on completing the airplane. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
Date: Dec 22, 1997
From: Unistar Computers <unistar(at)mindspring.com>
Subject: Re: Internal Antennas
>Anybody know why the following would/wouldn't work: > >Replace the center support bar for the windscreen in a sliding canopy -6 with >a hollow composite (carbon fiber?, kevlar?) tube with the same dimensions and >strength. Insert (or build) a comm antenna inside the new composite bar. >Voila... hidden antenna, short cable run, decent orientation..... > >If one was to attempt this, are there composites to avoid because of radio >wave propagation problems? >Thanks, >Kyle Boatright As mentioned before, Carbon Fiber is a conductor of electricity and will totally shield your antenna if mounted inside, and drastically effect the radiation pattern if within 1 wave length of the antenna. (Your average GA antenna is 1/4 wave length, so you get the yard stick out and see how hard it is to get 1 wavelength away from most anything on a small airplane.) The other problem with antennas in the cockpit area are the 2 large bags of salt water in the seats. People are *NOT* good things to have within 1 wave length of your antenna for Tx or Rx. There is a good reason why most metal ships mount antennas on the tail cone or bottom of fuselage. I suggest you reconsider the wing tips. Bob Steward, A&P IA AA-1B N8978L AA-5A N1976L ________________________________________________________________________________
From: ShowCtrGuy <ShowCtrGuy(at)aol.com>
Date: Dec 22, 1997
Subject: Merry Christmas to all and to all a good flight..
I found this in my boss's hangar today as I was cleaning it out.. I hope that you all will enjoy it! This was found origionally taped to a glass display case at Buffalo (N.Y.) international airport, and is credited by Paul Harvey News to Anonymous: T'was the night before Christmas all over the place When we were confronted by an old flying ace. There was icing reported and turbulent air He said "File me a flight plan, I gotta get there." Outside sat his aircraft, all ready to run, And the old man walked out to that P-51. "Bad weather's no problem," he silently mumbled. The Prop came to life...that big Allison rumbled. He eased in the throttle, the roar shook the ground, He taxied on out and turned it around. He went through the run-up and seemed satisfied. Then he said to himself, I'm in for a ride. So he lined it up straight as he poured on the coal, The tailwheel came up as he started to roll. Up, off the runway, he sucked up the gear, And that mighty V-12 was all you could hear. He screamed overhead with a deafening crack, The blue flames were flying from each shiny stack. He pulled up the nose and started to climb, No ice on that airframe, it didn't have time. On top of the weather with the levers all set, He looked up above him and saw a Lear Jet. With jet fuel and turbines, there just ain't no class, Gimme pistons and props and lots of avgas! Now he was approaching where he wanted to go, But the weather had Covered the runway with snow. How will he land it? We'll just have to guess. Because the only way in was a full I-L-S. Then over the marker, he started his run, The ceiling was zero, visibility...none. Still going three hundred and he felt the need, For an overhead break to diminish his speed. Over the numbers he zoomed, along like a flash. Pulled into his break, we just knew he would crash. Oh, why do they do it on these kind of nights?? Then over the threshold, we saw landing lights. "I'm on short final with three in the green, And I see enough runway to land this machine." Then he tied down that Mustang, and they all heard him say... "Next year, I'm sticking with my reindeer and sleigh" I wish a very merry Christmas to everyone! Jeremy King Crew chief, Airshow Unlimited. http://members.aol.com/Brad3152/Airshow.html RV4 #3981 Empennage ________________________________________________________________________________
From: "Don Mack" <donmack(at)allways.net>
Subject: Rocky Mountan Instrument uMonitor
Date: Dec 22, 1997
Is anyone using a RMI uMonitor for their primary tach and MP instrument and the uEncoder from ALT, IAS & VSI ? Do you have any kind of backup unit? Don Mack RV-6A donmack(at)allways.net http://www.flash.net/~donmack ________________________________________________________________________________
Date: Dec 23, 1997
From: Ronald Vandervort <rvanderv(at)linknet.kitsap.lib.wa.us>
Subject: Re: Need Advice On Installing VANS Prop Governor Bracket
Yes Bob, On my governor the control lever is mounted on a splined shaft. It looks like it would be possible to loosen and reposition the lever only, however, now that I think about it, I wonder if that would work because the lever return spring assembly, which may be hooked onto cover, would have to be referenced also. I'll take another look and publish again tomorrow eve before I shut down for the holidays. Sorry I took so long on this response......must be the time of year! Happy Holidays! Ron Vnadervort ________________________________________________________________________________
From: Mlfred <Mlfred(at)aol.com>
Date: Dec 23, 1997
Subject: Re: Internal Antennas- in the gear leg cover?
<< Anybody know why the following would/wouldn't work: Replace the center support bar for the windscreen in a sliding canopy -6 with a hollow composite (carbon fiber?, kevlar?) tube with the same dimensions and strength. Insert (or build) a comm antenna inside the new composite bar. Voila... hidden antenna, short cable run, decent orientation..... >> Seems to me that bar is in there for rollover protection. I suggest you stick with metal for that piece. Another option, just to add another to the pile of confusing possibilities, is to put the antenna in the fiberglass gear leg cover. If you want to order a set of the 1-pc fiberglass fairings that I make, I'll mold your antenna into the inside leading edge, no extra charge (you supply the antenna material). This would seem to align the antenna to what it would be anyway, if mounted on the belly. I would think that the gear leg might shadow the signal, but then again them radio waves is strange things! Maybe Jim "Les Drag" Ayers has some input here? To paraphrase Henry Ford- You don't have to know everything, but you do need to know who to ask. Check six! Mark ________________________________________________________________________________
From: Mlfred <Mlfred(at)aol.com>
Date: Dec 23, 1997
Subject: Re: Internal Antennas- in the gear leg cover?
<< Anybody know why the following would/wouldn't work: Replace the center support bar for the windscreen in a sliding canopy -6 with a hollow composite (carbon fiber?, kevlar?) tube with the same dimensions and strength. Insert (or build) a comm antenna inside the new composite bar. Voila... hidden antenna, short cable run, decent orientation..... >> Seems to me that bar is in there for rollover protection. I suggest you stick with metal for that piece. Another option, just to add another to the pile of confusing possibilities, is to put the antenna in the fiberglass gear leg cover. If you want to order a set of the 1-pc fiberglass fairings that I make, I'll mold your antenna into the inside leading edge, no extra charge (you supply the antenna material). This would seem to align the antenna to what it would be anyway, if mounted on the belly. I would think that the gear leg might shadow the signal, but then again them radio waves is strange things! Maybe Jim "Les Drag" Ayers has some input here? To paraphrase Henry Ford- You don't have to know everything, but you do need to know who to ask. Check six! Mark ________________________________________________________________________________
Date: Dec 23, 1997
From: Denny Harjehausen <harje(at)proaxis.com>
Subject: Brake pedal angle
I felt the angle of the rudder pedal built per plan was in postion that would be to easy to use for a tail dragger (and maybe for a nose wheeler, too) with the angle of my foot when pushing a rudder. Frank Justice's great instructions addresses this by increasing the distance downward of the tab of F-6117A to 1-1/2" from 1-1/4" and drilling the holes for the brake cylinders a 1/4" lower, thereby angling the top of the rudder pedal back about 1". I installed the brake pedals and locked the bottom of the left and right rudder bars together. Assuming that this is the way they will set with neutral rudder. I found that to make the brake pedals angle back at the same angle the right hole would be lower then the left hole 3/16". Has any one noticed that the right hole is lower then the left when they are at equal angles? Or don't the rudder bars bottoms line up normally? Which dosen't seem right to me. Or is this just nit-picking stuff? Or maybe my feet at different angles! The best Holidays ever to you and yours. Denny RV-6 ________________________________________________________________________________
Subject: Re: Brake pedal angle
Date: Dec 23, 1997
From: n5lp <n5lp(at)carlsbad.net>
> > > Has any one noticed that the right hole is lower then the left when >they are at equal angles? Or don't the rudder bars bottoms line up >normally? Which dosen't seem right to me. Or is this just nit-picking stuff? >Or maybe my feet at different angles! > The holes need to be at different places due to the geometry. Originally I drilled per plans and I had different pedal angles, then I noticed the note on the drawing "drill in assembly" or something like that. I ordered a new piece and "drilled in assembly." It's appears to be fine now but at full pedal extension there tends to be a little brake pedal movement. Without having the brakes hooked up I don't know if there would actually be braking action or not at this slight pedal movement. Larry Pardue Carlsbad, NM Pacer N8025D RV-6QME N441LP Reserved Cabin Frame ________________________________________________________________________________
From: W B Ward <WBWard(at)aol.com>
Date: Dec 23, 1997
Subject: Re: RE: GYROS
<< far more common in aircraft maintained by the trained chimps the airlines are willing to pay for >> <> <> And speaking of trained chimps...... Wendell ________________________________________________________________________________
From: "Ross Mickey" <rmickey(at)ix.netcom.com>
Subject: Re: Brake pedal angle
Date: Dec 23, 1997
Denny, I found the same thing. See you at the next meeting!!! Ross ---------- >I found that to make the brake pedals angle back at the same angle the right hole would be lower then the left hole 3/16". ________________________________________________________________________________
From: Cafgef <Cafgef(at)aol.com>
Date: Dec 23, 1997
Subject: Re: D.I. Water
<< (besides, true D.I. water is a bit corrosive at first until it has scavenged a few ions into solution). >> The reason for the most of the corrosion potential of DI water is the desolved CO2 in it. The pH of DI water that has been setting around is about 5 to 6. Bring the water up to boil and that will drive off the CO2 and neutralize the pH. Voila, no noticeable corrosion. Gene Francis ________________________________________________________________________________
From: W B Ward <WBWard(at)aol.com>
Date: Dec 23, 1997
Subject: Re: gyros
<< Wrong again Buzzard Breath! >> Buzzard breath. BUZZARD BREATH?? How did you know?? Sorry, but the smallest Douglas product I ever worked on, was a DC-3, and that was a looong time ago. I did manage to at least look at a -6 or two while I was in the service. I never got to turn wrenches on the lead sled. I currently work the 10s and 11s, but Im not sure if their RATs are hydraulic or electric, or a combination of both. Im a line type right now, and the boys in the hangar are the only ones that get that deep into the big jets. Thats what they tell me is behind that oblong door, just below the F/Os window, though. The DC9, has an airborne operable APU doesnt it? Seems as I recall one of my fellow employees who did work on them, mentioning something about that. Speaking from curiosity only, and since you have first hand experience with them, on the 767, how did they handle the failure modes, if you lost a CRT? I know on the glass Douglas panels, they have a priroty arrangement which automatically switches critical info to another CRT if one goes toes up. Regards Wendell ________________________________________________________________________________
From: morristec(at)icdc.com
Date: Dec 20, 1997
Subject: N# size for international flight
Does anyone know what size N#'s are required to fly from US to Canada? Will the 3" suffice? I don't really want to put the 12" on but do want to fly into Canada. Dan Morris RV-6 almost done ________________________________________________________________________________
From: "Fesenbek, Gary" <gfesenbek(at)meridium.com>
Subject: gyros
Date: Dec 23, 1997
I flew a MD product with a RAT (F-4 Phantom) Gary (no I ain't no busdriver) Fesenbek -----Original Message----- From: W B Ward [SMTP:WBWard(at)aol.com] Sent: Tuesday, December 23, 1997 2:00 PM To: rv-list(at)matronics.com Subject: Re: Re[2]: RV-List: gyros << Wrong again Buzzard Breath! >> Buzzard breath. BUZZARD BREATH?? How did you know?? Sorry, but the smallest Douglas product I ever worked on, was a DC-3, and that was a looong time ago. I did manage to at least look at a -6 or two while I was in the service. I never got to turn wrenches on the "lead sled." I currently work the 10's and 11's, but I'm not sure if their RAT's are hydraulic or electric, or a combination of both. I'm a line type right now, and the boys in the hangar are the only ones that get that deep into the big jets. That's what they tell me is behind that oblong door, just below the F/O's window, though. The DC9, has an airborne operable APU doesn't it? Seems as I recall one of my fellow employees who did work on them, mentioning something about that. Speaking from curiosity only, and since you have first hand experience with them, on the 767, how did they handle the failure modes, if you lost a CRT? I know on the glass Douglas panels, they have a priroty arrangement which automatically switches critical info to another CRT if one goes toes up. Regards Wendell ________________________________________________________________________________
From: "Dennis Persyk" <dpersyk(at)worldnet.att.net>
Subject: Re: Brake pedal angle
Date: Dec 23, 1997
---------- > From: Denny Harjehausen <harje(at)proaxis.com> > To: rv-list(at)matronics.com > Subject: RV-List: Brake pedal angle > Date: Tuesday, December 23, 1997 8:49 AM > > > Has any one noticed that the right hole is lower then the left when > they are at equal angles? Or don't the rudder bars bottoms line up > normally? > The rudder pedals are not inclined identically in neutral. This bothered me alot until: 1) I noted that my Skyhawk's pedals are not at the same angle, and the angular difference differs by more than that of the RV's -- I hadn't been aware of that in the past 1900 hours or so flying it! 2) I sat in two RV's with similarly unmatched pedal angles and my feet really couldn't tell the difference. I conclude that eyes are fussier to this effect than feet! Dennis Persyk 6A fuselage Barrington, IL ________________________________________________________________________________
From: "kevin lane" <n3773(at)worldnet.att.net>
Subject: Re: Brake pedal angle
Date: Dec 23, 1997
> > > > > Has any one noticed that the right hole is lower then the left > when > > they are at equal angles? Or don't the rudder bars bottoms line up they are laid out differently because the tops of the pedals are different. They pivot from different tubes-think about it, the pedal bottoms do line up. Frank J. suggests more angle for us with big feet. I wish I had added even more. The pedals actually don't seem to even move. It feels mostly like just applying pressure rather than actual movement. I seem to notice it most at takeoff applying right pedal without also applying right brake. ________________________________________________________________________________
Date: Dec 23, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: N# size for international flight
morristec(at)icdc.com wrote: > > > Does anyone know what size N#'s are required to fly from US to Canada? > Will the 3" suffice? I don't really want to put the 12" on but do want > to fly into Canada. > > Dan Morris > RV-6 almost done > 3" is ok to fly into Canada. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: Dec 23, 1997
From: "Jim R. Stone" <Stonedog(at)compuserve.com>
Subject: RV-4 wing spar
Listers, I am looking for someone who has a stock -4 wing spar who would like to trade it for a Plogistron spar. I am considering buying a project that has the Phlogistron spar but cannot use it on the Harmon Rocket ( could but don't want to). If you know of someone that is about to order a -4 wing, or currently has one that has not been assymbled let them know I'm a lookin to make a trade. Jim Stone ________________________________________________________________________________
From: RXDOG1 <RXDOG1(at)aol.com>
Date: Dec 23, 1997
Subject: Re: RV-4 wing spar
Hi I'm wondering where to find information on the Harmon Rocket. Any internet sites? Thanks! ________________________________________________________________________________
Date: Dec 23, 1997
Subject: Re: Brake pedal angle
From: rvsixer(at)juno.com (michael d hilger)
writes: > > I felt the angle of the rudder pedal built per plan was in >postion >that would be to easy to use for a tail dragger (and maybe for a nose >wheeler, too) with the angle of my foot when pushing a rudder. Frank >Justice's great instructions addresses this by increasing the distance >downward of the tab of F-6117A to 1-1/2" from 1-1/4" and drilling the >holes >for the brake cylinders a 1/4" lower, thereby angling the top of the >rudder >pedal back about 1". > > > Denny RV-6 > > > > > > Denny, I made a mockup so my entire rudder/brake pedal assy was assembled and plumbed on the bench. I started by lining up the bottom of the rudder bars with a straightedge. At this point, both left foot and right foot pedals are offset from the vertical by a like amount. I then started installing my brake pedals (dual brakes). I then drilled the #10 holes in the brake pedal angles and mounted them to the tabs on the rudder pedal weldments. The brake pedals were then clamped to the angles so they can be all lined up together and then drilled to the angles. At this point I then had all four brake pedals mounted to the weldments and all nice and straight. I mounted the master cyls, then secured the left side/left foot brake pedal at the angle I wanted and drilled the tab on the F-6117A to the master cyl. I then secured the left side/right foot brake pedal at a like angle. I had to make another F-6117A with a longer tab. I then drilled the right foot pedal's F-6117A to it's master cyl. Both the pilot side brake pedals are now at the same angle, and the co-pilot pedals can be done the same way. I then installed all my plumbing. Once everything is primed/painted it can be all reassembled and mounted in the plane at the appropriate time. The brake pedal angle is a matter of preference, you might want to put the weldments in the plane and sit in it to see how they fit your feet before you start. (Frank Justice probably would have gotten this said in two or three sentences. Sorry.) Mike Hilger RV-6 finishing kit ________________________________________________________________________________
From: RICKRV6 <RICKRV6(at)aol.com>
Date: Dec 23, 1997
Subject: Re: N# size for international flight
<< > Does anyone know what size N#'s are required to fly from US to Canada? > Will the 3" suffice? I don't really want to put the 12" on but do want > to fly into Canada. > > Dan Morris > RV-6 almost done > 3" is ok to fly into Canada. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com >> Jerry's right, the requirement is 12" if you fly into the ADIZ which are located off shore. ________________________________________________________________________________
From: RV6junkie <RV6junkie(at)aol.com>
Date: Dec 23, 1997
Subject: Fuel smell
Does the fuel smell only occur when the tanks are topped off? It's possible that what you are smelling is the tanks venting. FWIW, I too have smelled fuel vapor with the electric pump on. It does not occur often, in fact I can't remember the last time it happened. I thought that it had to due with some kind of internal venting in the pump itself. Gary Corde RV-6 N211GC - NJ ________________________________________________________________________________
Date: Dec 23, 1997
From: Scott Johnson <rvgasj(at)popmail.mcs.net>
Subject: Need Advice: Do they make colored vinyl/tape for stick on trim
stripes ? My RV6A is currently all white and I would like to add some color to it. Does anybody know where I could order or get some trim stripes I could press onto my plane. I was thinking if I could get a red and blue strip each about an inch or so wide and 20 feet long I could put some trim stripes on the fuselage. I wonder how good they would stick at 200 MPH. Anyway, if I can't find any stick ons, I'll have to resort to painting. Thanks in advance for any ideas. Scott Johnson rvgasj(at)mcs.com RV6A 80 TT and loving that new constant speed prop ... RV8A tailkit started ________________________________________________________________________________
Date: Dec 23, 1997
From: Scott Johnson <rvgasj(at)popmail.mcs.net>
Subject: Fuel Smell
During my first 20 or so hours, I had smelled fuel on occasion also. In my instance, I turned on Vans gas pump and checked firewall forward. To my surprise, I found that the gascolator drain fuel valve had like small drops of fuel coming out of it only with the gas pump on. I took it apart and found a small bit of dirt trapped between the seat of the gascolator drain valve and valve seat. I cleaned it and put it back together never to have the problem again. Scott Johnson rvgasj(at)mcs.com ________________________________________________________________________________
Date: Dec 23, 1997
From: Bob Skinner <bskinr(at)trib.com>
Subject: Re: Fuel smell
>FWIW, I too have smelled fuel vapor with the electric pump on. It does not >occur often, in fact I can't remember the last time it happened. I thought >that it had to due with some kind of internal venting in the pump itself. >Gary Corde The other day, for the first time, I smelled fuel while flying. The boost pump was off but the tanks were full and we were banking right & left pretty hard (a RV-6A builder giving my plane the once over.) I think that some fuel may have gone overboard through the vent and the fumes "sucked" into the cockpit. This hasn't happened since and I checked the fuel system out from one end to the other. Boy, I don't like smelling fuel in the cockpit:( Bob Skinner RV-6 390 hrs Buffalo, WY bskinr(at)trib.com ________________________________________________________________________________
Date: Dec 24, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: Need Advice: Do they make colored vinyl/tape for stick
on trim stripes ? The vinyl I used for N numbers, both before and after painting, were good for at least 230 mph and didn't peel or fade. Also easy to remove by applying heat. Got these from a local sign company. I have seen ads in some of the aviation mags for vinyl items, but haven't used their services and don't know anyone who has. Have thought about using some for trim until I get my new plane painted, so am also interested in hearing anyone's experience with this. Les Williams/RV-6AQ/Tacoma WA I wonder how good they would stick at 200 MPH. Scott Johnson rvgasj(at)mcs.com ________________________________________________________________________________
From: less_drag(at)juno.com
Subject: Re: Rocky Mountan Instrument uMonitor
Date: Dec 23, 1997
I have the uEncoder with a mechanical altimeter and IAS. I replaced the VSI with the uEncoder as suggested by manufacturer. Jim Ayers Less_Drag(at)juno.com writes: > >Is anyone using a RMI uMonitor for their primary tach and MP >instrument and >the uEncoder from ALT, IAS & VSI ? Do you have any kind of backup >unit? > >Don Mack RV-6A >donmack(at)allways.net >http://www.flash.net/~donmack ________________________________________________________________________________
From: less_drag(at)juno.com
Subject: Internal Antennas- in the gear leg cover?
Date: Dec 23, 1997
> (Snip) > I would think that the gear leg might shadow the signal, but then >again them radio waves is strange things! Maybe Jim "Les Drag" Ayers >has some input here? It'll work. :-( Probably better than just putting a connector on the end of the coax cable without an antenna. (It has been observed that just the coax connector provides a range of about one mile.) >To paraphrase Henry Ford- You don't have to know everything, but you do need >to know who to ask. > >Check six! >Mark Personally, I always talk to Bob Archer about any antenna question. He is someone who has spent his career successfully designing and MEASURING the effectiveness of the antenna. Jim Ayers Less_Drag(at)juno.com ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 23, 1997
Subject: Re: N# size for international flight
<< Jerry's right, the requirement is 12" if you fly into the ADIZ which are located off shore. >> And these can be stick-ons at that. Carry some 2" wide black electrical tape (or white if your plane is a dark color) with you and those impromptu ADIZ crossings to follow whale migrations will become ho hum. Don't forget the life raft! -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 23, 1997
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trim s... << Does anybody know where I could order or get some trim stripes I could press onto my plane. I was thinking if I could get a red and blue strip each about an inch or so wide and 20 feet long I could put some trim stripes on the fuselage.>> Hobby stores have these for RC models. Check them out. << I wonder how good they would stick at 200 MPH. >> How about silver/gray stripes using 200 mph duct tape? -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 23, 1997
Subject: Re: Brake pedal angle
<< I mounted the master cyls, then secured the left side/left foot brake pedal at the angle I wanted and drilled the tab on the F-6117A to the master cyl. I then secured the left side/right foot brake pedal at a like angle. I had to make another F-6117A with a longer tab. I then drilled the right foot pedal's F-6117A to it's master cyl. Both the pilot side brake pedals are now at the same angle, and the co-pilot pedals can be done the same way. >> Changing the geometry of the lever arm changes the rate of brake application on that brake pedal? I didn't change the lever arms at all because I wanted them to feel the same and have the same amount of travel. I just cut off the upper master cylinder tabs on the weldment and made new ones which were welded in place with the pedals in the proper positions. Voila, no rate differential, just proper starting position. -GV ________________________________________________________________________________
From: Bum flyer <Bumflyer(at)aol.com>
Date: Dec 23, 1997
Subject: Re: Fuel smell
In a message dated 12/23/97 7:55:15 PM, you wrote: >I think that some >fuel may have gone overboard through the vent and the fumes "sucked" into >the cockpit. I had this phenomena occur once during a steep pushover, diving bank to final with a full tank on the low side. This convinced me that vented fuel will smell up the cockpit, apparently comes in through the wing root fairings. This was very strong, more so than the smaller leaks described thus far by listers. ________________________________________________________________________________
From: ShowCtrGuy <ShowCtrGuy(at)aol.com>
Date: Dec 23, 1997
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trim s... << Does anybody know where I could order or get some trim stripes I could press onto my plane. I was thinking if I could get a red and blue strip each about an inch or so wide and 20 feet long I could put some trim stripes on the fuselage. >> One of our sirshow team's sponsors, N American Numbers, specializes in this stuff.. We have vinyl trim all over the SP-95, and it holds up well at up to 258 kts and a bunch of G's.. Call Barry Davis at 800/631-5950 and tell him Jeremy sent ya.. ] Happy holidays.. Jeremy King rv4 #3981 Crew-Airshow Unlimited http://members.aol.com/Brad3152/Airshow.html ________________________________________________________________________________
Date: Dec 23, 1997
From: chester razer <razer(at)midwest.net>
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick
on trim stripes ? One of our local builder, flyers has beenusing vinyl tape on his RV4 for a couple of years now and it shows no signs of peeling. I stopped by the sign shop where he had it made and talked to the owner for a while. He has a PC hooked up to a printer which must use a blade in place of a stylus. He can brouse through thousands of clip art design as well as trim lines and use the PC to modify any of them. He then installs a roll of appropriately colored vinyl and simply cuts it out. He also uses the same method to create custom stencils in you opt to paint. Check out some of the local body and trim shops, they usually have a line on this service. -- Chet Razer getting paperwork ready to send off to FAA for inspection razer(at)midwest.net ________________________________________________________________________________
From: "thomas r. jones" <tom144(at)theonramp.net>
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trim
Date: Dec 23, 1997
---------- > > My RV6A is currently all white and I would like to add some color to it. > > Does anybody know where I could order or get some trim stripes I could press > onto my plane. PEP Boys, Checker Auto. All colors. We used a dual red stripe the full length of the plane with a computer cut logo on the verticle stab. It's been on for almost 200 hours in temperature ranging from sub zero to 120+. It's still with us. RV6A ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)netins.net>
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trim
Date: Dec 19, 1997
Not only can you get trim, but anything you can imagine or pull off the internet can be cut in vinyl and become nose or tail art. And if you get tried of it it comes off with a hair dryer. The Pink Panther on the tail of my -4 (see it at www.petroblend.com/dougr) was drawn and cut freehand by a local sign maker. The vinyl is available in nearly every color of the rainbow. I took an access panel off my bird and matched both paint colors perfectly. There are several different qualities of vinyl. It varies in thickness and color fading (and of course price). I also identify my delivery semi-trailers with it. I spec the 3M good stuff on my trucks. On a trailer which is in the sun all the time road grime and road salt they still look pretty good for about 10 yrs. I think it will last forever on an airplane. There are huge differences in prices between outlets. One Truck project I got quotes between $700 and $3000 for the same graphics. This was quite abit of vinyl. The panther on the tail of my -4 was $50 for both sides and the caption. (I got a real bargain on that!) Some graphics on your plane can really be alot of fun. When I bought N240 I took loads of crap about flying a pink airplane. I really did not want to paint it, the paint on it was a wonderful job, but pink was just not my color. (I believe that pick-ups, airplanes and lipstick should all be blood red!) My wife suggested that I put a pink flamigo on the tail ... NOT! I did however then consider a panther. I put a note pad in my pickup and kept writing captions until I came up with "got a problem with pink?" That was it the graphics were cut and applied and the rest is history. It was a big hit at OSH and made a magazine cover. Get creative! And if it doesn't work get the hair dryer! Tailwinds, N240 the pink panther Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr ________________________________________________________________________________
Date: Dec 23, 1997
From: jim jewell <jjewell(at)okanagan.net>
Subject: Re:They do make colored vinyl/tape for stick on trim s...
> ><< Does anybody know where I could order or get some trim stripes I could >press onto my plane?. > > I was thinking if I could get a red and blue strip each about an inch or so > wide and 20 feet long I could put some trim stripes on the fuselage.>> > >Your local auto body paint supply (wholesale/retail) will be happy to fill your needs. If Not happy with whats available there the suggestion about vinyl as supplied by sign shops is good. Actually both could be good. The body supply for stripes and the sign shop for vinyl letters (any size) and any custom markings/designs your heart desires. >-GV jim, RV6-eh wings half done. when dreams come true the sky's the limit. > ________________________________________________________________________________
Date: Dec 23, 1997
From: Ronald Vandervort <rvanderv(at)linknet.kitsap.lib.wa.us>
Subject: Splined shaft governor
Bob, I looked again at the governor. The spring retainer assembly is held at two cover screw positions. It appears that the lever could be reindexed on the spline, and the spring retainer reindexed under different screw pairs, and thus the cover would not have to be removed to rotate to a new position. Happy Holidays, I'm signing off til the 31st. See you next year! Ron Vandervort ________________________________________________________________________________
From: donspawn(at)juno.com
Subject: Re: Need Advice:
<349F92FB.35DC83AE(at)midwest.net>
Date: Dec 24, 1997
I bought THIN stripes at the auto body supply house for my Pickup. If you consider several small stripes like the late model Pipers, it may be reasonable & look good. Don Jordan~~ 6A-wings~~ Arlington,Tx~~ ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Instruments, avionics, etc.
Date: Dec 24, 1997
Listers, Thanks to the respondants to my questions concerning some of the stuff for my panel. Below is how it came out for me. Yesterday, I ordered the Apollo SL60 to take advantage of the moving map offer. I also ordered the KT76A transponder due to wiring lead times. I really wanted the Terra transponder; but, the lead time on them is better than six months. That is not acceptable. Besides, I've had two KT76As and have had little trouble with them. I only had to repair one of them once. Panel lighting: two eyeballs Transponder: KT76A ELT: ACK UMA instruments: Suction, fuel pressure, oil pressure, and manifold pressure. I may be staying away from these. One person had a problem with the manifold pressure gauge. ISSPRO: Oil pressure, oil temp, voltmeter, ammeter. I'm going with Mitchell. United: VSI, Altimeter, airspeed. OK. Tach: Mechanical. One suggested a tach from J.C. Whitney that's very accurate. However, I'd like to have hour tracking that probably wouldn't be on it. It looked like a good idea, though. I've seen those maybe in Wag-Aero catalogs. Mechanical tachs slow down with age. That's why I wanted electronic. The G-meter in the catalog. Oil Cooler: Van's. Engine mounted. I may still look at a race car version; but, I'm not very close to any speed shops out here in the boonies of KY. I can certainly call, though. Thanks for the help! Have a Merry Chrisrtmas! Jim Sears RV-6A #22220 (Rudder pedals/flaps next. Waiting for engine parts.) ________________________________________________________________________________
From: morristec(at)icdc.com
Date: Dec 22, 1997
Subject: Internal Antennas
RV>Anybody know why the following would/wouldn't work: RV>Replace the center support bar for the windscreen in a sliding canopy -6 wit RV>a hollow composite (carbon fiber?, kevlar?) tube with the same dimensions an RV>strength. Insert (or build) a comm antenna inside the new composite bar. RV>Voila... hidden antenna, short cable run, decent orientation..... RV>If one was to attempt this, are there composites to avoid because of radio RV>wave propagation problems? RV>Thanks, RV>Kyle Boatright Avoid carbon fiber- it is conductive and therefore not a good window for RF. Fiberglass or Kevlar are typically used for Radomes. Dan ________________________________________________________________________________
From: Mike1769 <Mike1769(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Heated wing skins
Before I start riveting, should I heat the wing skins. Thanking about using the Reiff wing skin heater. Thanks Mike ________________________________________________________________________________
From: MAlexan533 <MAlexan533(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Heated wing skins
While I am waiting on my wing kit to arrive, I would like to know how important it is to heat the wing skins. It seems to me that since the holes and distance between the holes are all predetermined (punched), that this would not make much difference. I have a heated and insulated hangar, would it be adequate to just keep it 75 degrees or so while working on the skins? Those of you who did not heat your skins, do you notice any difference? It also seems to me that the time to heat(if any) would be during drilling of the skins, as well as when riveting. Any input appreciated. -8 #544 MAlexan533(at)aol.com ________________________________________________________________________________
From: "kevin lane" <n3773(at)worldnet.att.net>
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trimstripes ?
Date: Dec 23, 1997
> I was thinking if I could get a red and blue strip each about an inch or so > wide and 20 feet long I could put some trim stripes on the fuselage. > > I wonder how good they would stick at 200 MPH. these 24 hr sign shops use a very thin vinyl that holds up even to the daily UPS truck washing. My set of 5" N numbers cost $15. They come with a protective clear layer so you can "squeegee" them on without damaging the vinyl, then peal it off. Real easy. kevin 6A ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Dec 24, 1997
Subject: Re: RMI uMonitor
>Is anyone using a RMI uEncoder from ALT, IAS & VSI ? Do you have any kind of backup unit? I am using the uEncoder but, being an analog kind of guy, also have the round instruments with the pointy things. I like the OAT and TAS features of the uEncoder. I find it is quicker to respond to altitude changes than the analog altimeter. When I'm landing, I use the analog AIS as it is quicker for my slow brain to read and evaluate (i.e., the needle is pointing to a certain PLACE on the AIS dial, as well as the number). The uEncoder is also useful for altitude warnings, showing me what ATC is seeing as my altitude, density altitude without computing it myself. I may someday take my analog VSI out; right now it fills that hole and the panel looks cool the way it is. Michael RV-4 232 Suzie Q (FLYING!) ________________________________________________________________________________
Date: Dec 24, 1997
From: Hamilton McClymont <hammcc(at)istar.ca>
rlukasik(at)compusmart.ab.ca, doug-son(at)worldnet.att.net, hmh(at)ix.netcom.com, bgibson(at)nus.com, parts(at)fletchair.com, B_Dwyer(at)compuserve.com, Lucas_Cooper(at)bc.sympatico.ca, christen(at)fbo.yorku.ca, airmods(at)everett.net
Subject: Santa's Flight
Greetings all: We've all seen a lot of exciting stuff in the last few days (AvWeb, FAA and NORAD announcements, etc) about Santa's upcoming flight. Most disconcerting, however, is the heresy being promulgated by some anonymous engineers that, if Santa ever was alive, he is now most certainly dead, crushed by the forces which result from stop-and-go travel at 650 miles-per-second. These unimaginative folks have failed to take one critical fact into account - Santa is not human, he is an elf and thus is not subject to the forces of nature in the same way as we poor mortals are. For those of you who might be interested in a scholarly treatment of the true story of Santa Claus and his Christmas mission, I commend to your attention a little book I have discovered: "The Flight of the Reindeed"; Robert Sullivan; MacMillan, NYNY ISBN 0-02-861292-2 This illustrated volume outlines evidence from aboriginal culture, describes the history of Santa's migration to the North Pole, presents the aerodynamics of reindeer flight and lays out flight planning details for the annual mission. I should say that I have no financial interest in this publication. Indeed, Santa himself delivered a copy to us last year to assuage the doubts of my teenage children. According to the jacket of my copy, the book may be found in the nonfiction section of your favourite library or bookstore. Merry Christmas, Happy Hanukkah, Slendid Saturnalia and to everyone, may you all enjoy health and prosperity in the New Year!!! Cheers, -- Hammy [CYVR] http://www.geocities.com/Eureka/2688/ ________________________________________________________________________________
Date: Dec 24, 1997
From: wayne bonesteel <wayneb(at)oakweb.com>
Subject: RV-4 firewall
I need a little confidence on my RV-4, firewall vertical positioning. I have one of the later kits (4148) and the top curved part (F401B) has tooling holes very near the engine mount holes. The only vertical locating dimension I see is on the fixture sketch and verified by the fuselage drawing but the dims. seem to ignore the fact that there is a flange and space for .040 bottom skin below the bottom engine mount angle. What did some of you RV-4 builders do ? any info would be appreciated. thanks Wayne. ________________________________________________________________________________
From: winterland(at)rkymtnhi.com
Date: Dec 24, 1997
Subject: RV-Bookstore Catalogs
For anyone who has not previously gotten this message; RVation Bookstore (and videos) catalogs are now available. To get your FREE catalog, please just write back with your mailing address. Also, have a look at our web page at - www.rvbookstore.com Thanks everyone and have a great holiday season. Andy Gold RV-6A N-5060 flying ________________________________________________________________________________
From: Bum flyer <Bumflyer(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Instruments, avionics, etc.
In a message dated 12/24/97 5:09:32 AM, you wrote: >UMA instruments: Suction, fuel pressure, oil pressure, and manifold >pressure. I may be staying away from these. One person had a >problem with the manifold pressure gauge. My UMA manifold pressure gage picked up some oil and I broke the glass trying to fix it. Upon reassembly, I managed to stretch the guts out to where it was not reading right. All these problems were caused by me. Sent to UMA via $3 mail and they: replaced glass and retainer ring, dial and pointer, re calibrated it and sent it back for $19 plus $3 postage. I like UMA !! :)) D. Walsh ________________________________________________________________________________
Date: Dec 24, 1997
From: John Kitz <jkitz(at)greenapple.com>
Subject: Re: Heated wing skins
Hello; I didn't heat the skins of my RV-4 and I would put them up against any finish job. Back rivit the top skins first from the bottom side. I have seen no difference from sunny 95 degree days to 10 degree cold days. I drilled and rivited them in my basement at about 60 degrees. John kitz N721JK Ohio ________________________________________________________________________________
Date: Dec 24, 1997
From: loz(at)icanect.net (Philip R. Lozman)
Subject: Re: RV-Bookstore Catalogs
My mailing address is P.R.Lozman 4095 Park Ave. Miami, Florida 33133 > >For anyone who has not previously gotten this message; > >RVation Bookstore (and videos) catalogs are now available. >To get your FREE catalog, please just write back with your mailing >address. > >Also, have a look at our web page at - www.rvbookstore.com > >Thanks everyone and have a great holiday season. > >Andy Gold >RV-6A N-5060 flying > > > > > -- Internet Communications of America, Inc. ________________________________________________________________________________
From: Sport AV8R <SportAV8R(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Internal Antennas
The gear leg scenario might work, but I'd vote for using the gear leg itself as the radiating element rather than locating an active element so close (inches or less) to the metal gear leg. The leg and associated hardware for the pants and brakes would certainly not be resonant on any aviation frequency of interest, but might work out to 5/8 wavelength or some variation on that theme. Seems to me it could be shunt-fed with a stub of proper design, which could then be encased in a fiberglass leg fairing. Since I have served my time many moons ago designing moblie HF antennas with only a grid-dipper and VSWR meter for guidance, I will gladly leave this gear leg feeding problem to some energetic builder with one of the newfangled digital antenna impedance scopes. Takers?? Bill Boyd expecting my altered alternator on today's UPS ________________________________________________________________________________
From: Sport AV8R <SportAV8R(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trim s. > it holds up well at up to > 258 kts and a bunch of G's.. Well, I suppose the slipstream has accounted for more peeled trim strips than were ever lost to high G's, but it's another argument for not cornering too tightly in your car or your plane... "Humor, guys, humor..." Bill B ________________________________________________________________________________
Date: Dec 24, 1997
Subject: Re: Brake pedal angle
From: rvsixer(at)juno.com (michael d hilger)
>Changing the geometry of the lever arm changes the rate of brake >application? I checked that out and found the difference to be miniscule. Furthermore, add up all the play in the bolted joints in the system and, well, you get the idea... Mike Hilger RV-6 (not the space shuttle) ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Heated wing skins
I'm waiting on a wing kit also, that was scheduled to leave Van's this week, I spoke to several A&P's that have restored a few aircraft over the years. When I questioned them about heating the wing skins they all had the same response, They thought I was nutz. They all asked where I got this idea from, between the 4 of them there must be over 100 years of experience. They even asked the Original "Rosie the Rivetter" who work at our Airport during WW2, she can still rivet with the best of them. Bill KB2DU(at)AOL.COM EP Completed & Waiting ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 24, 1997
Subject: Re: RV-Bookstore Catalogs
RV Bookstore List; Catalog Request Bill Sivori KB2DU(at)AOL.COM 9 Pondview Court Jericho, NY 11753 ________________________________________________________________________________
From: Rick Fogerson <rfogerson(at)baf.com>
Subject: Re: Pre Positioning Flaps
Date: Dec 24, 1997
What if you used a timer/switch arrangement. Let's say, for example, full flap extension took 9 seconds and you wanted 3 flap positions. Every time you bumped the flap switch it started the flap traveling and simultaneously a 3 second timer. At the end of 3 seconds, the timer times out and stops flap extension. > ---------- > From: Robert L. Nuckolls, III[SMTP:nuckolls(at)aeroelectric.com] > Reply To: rv-list(at)matronics.com > Sent: Wednesday, December 17, 1997 3:35 PM > To: rv-list(at)matronics.com > Subject: Re: RV-List: Re: Pre Positioning Flaps > > > > > > The downside would be the need for a ten wire harness (ribbon > >cable??) back to the panel. I like the idea that everything is > digital, > >but not the excess of wires in the harnes. An analog position > interface > >would cut down on the number of wires, but increase the cost of the > >electronics. > > > > I'll continue to look at this some more to see if I can come up > with > >a low cost, but safe design..... > > > > > How about a potentiometer on the flap mechanism . . . to drive > a flap position indicator . . . and then two LM311 comparators, > a couple of power FETS and two relays plus another pot. You can > "dial" in any flap setting you want and have it drive to that > setting. Flap switch would have an AUTO, UP, OFF and DOWN positions > with the non-auto postions providing manual control. Bill of > materials is under $10. Flap indicator is another $7 for a > surplus, minature panel meter. > > Bob . . . > AeroElectric Connection > > //// > (o o) > ===========o00o=(_)=o00o========= > < Go ahead, make my day . . . . > > < Show me where I'm wrong. > > ================================= > <http://www.aeroelectric.com> > > > > ________________________________________________________________________________
Date: Dec 24, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: RV-Bookstore Catalogs
KB2DU wrote: > > > RV Bookstore List; Catalog Request > ****address snipped******* > Why don't you guys send your addresses and phone #'s directly to the guy with the bookstore instead of posting them here? Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: Dec 24, 1997
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Pre Positioning Flaps
Rick Fogerson wrote: > > > What if you used a timer/switch arrangement. Let's say, for example, > full flap extension took 9 seconds and you wanted 3 flap positions. > Every time you bumped the flap switch it started the flap traveling and > simultaneously a 3 second timer. At the end of 3 seconds, the timer > times out and stops flap extension. > I have been watching this flap position indicator thread and wonder why any of you want to make more work for your selves? Do you know how easy it is to look and see where the flaps are? Most of the time I don't even look if I'am below flap extension speed I just feed in some flap as I slow down, and if I want, feed in the rest on final. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Subject: Re: Internal Antennas
Date: Dec 24, 1997
From: n5lp <n5lp(at)carlsbad.net>
> > >The gear leg scenario might work, but I'd vote for using the gear leg itself >as the radiating element rather than locating an active element so close >(inches or less) to the metal gear leg. The leg and associated hardware for >the pants and brakes would certainly not be resonant on any aviation >frequency >of interest, but might work out to 5/8 wavelength or some variation on that >theme. The trouble is it would not be just the gearleg, it would be the whole airplane as the gear is securely bolted to same. Larry Pardue Carlsbad, NM Pacer N8025D RV-6QME N441LP Reserved Cabin Frame ________________________________________________________________________________
From: STANAIR <STANAIR(at)aol.com>
Date: Dec 24, 1997
Subject: Re: RV-Bookstore Catalogs
stan glover 4612 s. calhoun rd plant city, fl 33567 ________________________________________________________________________________
Date: Dec 24, 1997
From: Craig Hiers <craig-RV4(at)worldnet.att.net>
Subject: master solenoid
While working on the electrical system of the -4, I noticed the master relay was getting very hot. I cannot see this as being normal, but with my limited knowledge of electrical parts, I thought I would see what "those who know" have to say. It takes about 5-7 min for it to get hot. If I need to change it now would be the time. Craig Hiers RV-4 N143CH ________________________________________________________________________________
Date: Dec 24, 1997
From: jelford(at)TRANSPORT.COM (Jon Elford)
Subject: Re: Pre Positioning Flaps
>I have been watching this flap position indicator thread and wonder >why any of you want to make more work for your selves? Do you know >how easy it is to look and see where the flaps are? Most of the time >I don't even look if I'am below flap extension speed I just feed in >some flap as I slow down, and if I want, feed in the rest on final. > >-- >Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR >jsflyrv(at)ix.netcom.com > I tend to agree with Jerry, who has more flight hours in his RV than most. Knowing your flap system and it's positions seems to me like part of becoming "one with your aircraft". Being able to "just tell" where they are and how much more you'll need based on your view of the runway will come with time. Until you get the feel for it, you can just look out at them. They're only 3 feet away. Jon Elford RV 6A #25201 Jon Elford RV 6A #25201 ________________________________________________________________________________
Date: Dec 24, 1997
From: jelford(at)TRANSPORT.COM (Jon Elford)
Subject: Re: Heated wing skins
> >While I am waiting on my wing kit to arrive, I would like to know how >important it is to heat the wing skins. It seems to me that since the holes >and distance between the holes are all predetermined (punched), that this >would not make much difference. I have a heated and insulated hangar, would it >be adequate to just keep it 75 degrees or so while working on the skins? Those >of you who did not heat your skins, do you notice any difference? It also >seems to me that the time to heat(if any) would be during drilling of the >skins, as well as when riveting. Any input appreciated. >-8 #544 >MAlexan533(at)aol.com > The idea of heating the skins is to expand the skin material without expanding the ribs and spars. This necessitates heating of the skins ONLY. If the ribs and spars are at the same temp as the skin, you have accomplished nothing, except to burn your hands. The idea is that when the skin and skeleton temps equalize after being riveted, the skins will be pulled tight. Whether it works or not seems to depend on how well the skins were positioned when drilled to the skeleton. I asked Stan VanGrunsven (Van's brother) how he did it on his 6A and he said he heated the skins on both wings and it helped on one wing and didn't on the other. Jon Elford RV 6A #25201 > > Jon Elford RV 6A #25201 ________________________________________________________________________________
Date: Dec 24, 1997
From: Alex Peterson <alexpeterson(at)MCI2000.com>
Subject: Re: Pre Positioning Flaps
> I have been watching this flap position indicator thread and wonder > why any of you want to make more work for yourselves? Maybe the answer is because we are airplane builders, not normal people! Alex Peterson 6A finishing kit ________________________________________________________________________________
Subject: Re: Heated wing skins
83,85,88-96
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 24, 1997
> >I'm waiting on a wing kit also, that was scheduled to leave Van's this >week, >I spoke to several A&P's that have restored a few aircraft over the >years. >When I questioned them about heating the wing skins they all had the >same >response, They thought I was nutz. > >They all asked where I got this idea from, between the 4 of them there >must be >over 100 years of experience. They even asked the Original "Rosie the >Rivetter" who work at >our Airport during WW2, she can still rivet with the best of them. > > >Bill >KB2DU(at)AOL.COM >EP Completed & Waiting I almost hate posting to this for fear it will become another Primer type thread. First off I'm sure that a lot of you builders and owners have learned that asking an A&P about things pertinent to Custom building is not always going to give you correct or pertinent advice. Remember, mechanics are in the business to make money which means utilization of time. So it is rare to find a run of the mill mechanic who cares about the fine details of aircraft construction unless they have been involved in show class type restoration work etc. Have a close look at the workmanship on a typical cessna or piper; not bad by all means but they are not concerned about making it look as good as they can. If they did there airplanes would be even more una fordable than they are now. So in doing the repair work that A&P's do this is the standard that they have to work to. If you are an A&P please don't send me hate mail, (I'm one too) but I think you can agree that it is only a certain percentage of mechanics who are true craftsmen. A side not is that I chuckle when I see for sale adds for RV's that say Built By an A&P. I have seen a number of poorly built RV's that were built by A&P's. ( And I know of a number of them that are award winners) Enough rambling... Should you heat your wing skins? That depends! The original reason for Van ever suggesting it was for people building in a cold shop / climate. If you put them on when they are cold and then have the airplane parked outside in the summer (especially somewhere like Arizona) particularly if the wings are painted a dark color, you can tell a difference. Will it not fly as well? No! Will it not be as strong? No! It is just a cosmetic thing. It takes a pretty big temp. differential to notice a looseness but it is there. The reason that heating them works is that even though the holes are already drilled, they are not drilled to net fit tolerances on the rivet holes (especially after dimpling). This slight slop in the holes can be used to advantage by the skin being expanded ever so slightly over its whole length when heated. A very nice finish can be attained (as already mentioned) without heating them. The heating is to just keep them looking as tight through all temp ranges that the airplane will encounter. So you decide whether it is worth the effort. A little side note - When I built my RV-6A I wanted to be sure that the skins were always tight so since I lived in Phx I decided it would be easy to heat the skins with the sun. The top skins were put on last using a 2X gun with the wing out in the sun mid day with it 100 deg out side. Some may say this wouldn't help because you are heating the whole wing, not just the skin. It didn't work that way though because the interior structure isn't heated at the same temp (it's in the shade) as the skin on the outer surface (you couldn't hold your hand on it, but the interior structure you could). What did this do for me? I have skins that are tight at any thing below 100 deg, and at very cool temps you can play them like steel drums. At the time I think my wife believed that everyone put there skins on this way or I probably would have been working by myself. I am glad I did it, "But" it certainly isn't necessary if you hope to have a nice looking top skin finish. The only advantage mine has over some one else's is that it looks good regardless of temp. Side note - the top main wing skins are the only ones that benefit from heating at installation, because they are rather flat. All other skins either have enough curve in them that the tend to stay tight (I.E. Fuse. skins) or they don't have enough interior structure that is separate from the skin to see any benefit (such as control surfaces). I'm sorry this post has gotten so long, but I hope it will help some of the new up and coming builders be informed about this often confusing subject! Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)netins.net>
Subject: Re: master solenoid
Date: Dec 20, 1997
> >While working on the electrical system of the -4, I noticed the >master relay was getting very hot. I cannot see this as being normal, >but with my limited knowledge of electrical parts, I thought I would >see what "those who know" have to say. >It takes about 5-7 min for it to get hot. If I need to change it >now would be the time. I will add this only because you acknowledged a lack of knowledge of electrical systems. If the seleniod is a starter (read intermitent duty) instead of a Master switch relay (read continious duty) it will get real hot and fail real soon! It might be something else but if this is a new installation that is what I would suspect. Tailwinds, -4 n240 Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Brake pedal angle
<< Furthermore, add up all the play in the bolted joints in the system and, well, you get the idea... >> Play? We've got no stinking play, mon. We ream carefully to an RC1 class of fit in all our bolted pivots. -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 24, 1997
Subject: Re: master solenoid
<< While working on the electrical system of the -4, I noticed the master relay was getting very hot. I cannot see this as being normal, but with my limited knowledge of electrical parts, I thought I would see what "those who know" have to say. It takes about 5-7 min for it to get hot. If I need to change it now would be the time. >> The master contactor that Van's sells is Cole-Hersee P/N 24115. This has a 17.5 ohm primary coil. At 14VDC this works out to about 11.2W, so yes, there is some small heat to shed. Most people mount them directly to the firewall or the f/w doghouse, so this small wattage heat source is easily heatsinked by this relatively large thermal mass (despite stainless steel's relatively poor heat conductivity). If it's getting too hot, you may have a shorted coil. Try and find out if the coil resistance is somewhere between 13 and 20 ohms. If so, that's normal for the continuously rated contactors. -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 24, 1997
Subject: Re: Pre Positioning Flaps
<< Maybe the answer is because we are airplane builders, not normal people! >> I resemble that remark! -GV ________________________________________________________________________________
Date: Dec 24, 1997
From: Craig Hiers <craig-RV4(at)worldnet.att.net>
Subject: Re: master solenoid
Doug Rozendaal wrote: > > > > > >While working on the electrical system of the -4, I noticed the > >master relay was getting very hot. I cannot see this as being normal, > >but with my limited knowledge of electrical parts, I thought I would > >see what "those who know" have to say. > >It takes about 5-7 min for it to get hot. If I need to change it > >now would be the time. > > I will add this only because you acknowledged a lack of knowledge of > electrical systems. If the seleniod is a starter (read intermitent duty) > instead of a Master switch relay (read continious duty) it will get real hot > and fail real soon! It might be something else but if this is a new > installation that is what I would suspect. > > Tailwinds, -4 n240 > Doug Rozendaal > dougr(at)petroblend.com > www.petroblend.com/dougr > Doug That was the first thing I checked, it's marked continuous duty. I purchased it from wick's A/C, along with a starter relay. I may jusy buy another one for piece of mind. ( another 15$) Thanks Craig Hiers ________________________________________________________________________________
Date: Dec 25, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: Re: Instruments, avionics, etc.
As I am the one guy that had a problem with the UMA Manifold Pressure Gauge, I thought I might explain. I had numerous instances where the gauge would stick. I also cleaned it out numerous times, breaking the glass at least twice and scarring up the face, etc. It would work for a while and then do the same thing. A friend of mine had the same problem with his. Not worth the hassle and certainly not the price difference between it and an overhauled, certified, "aircraft quality" gauge. The reason I say aircraft quality has to do with the way the gauges are made. The local avionics shop expained that UMA, and other inexpensive type gauges, use the case as a sealed chamber to operate the indicating mechanisms for one thing, whereas the qualitiy gauges use an aneroid which isn't so susceptible to problems. That's probably why used ones are still around, although the 2 1/4" M.P. gauges are scarce, particularly at the $125.00 I paid four years ago. Les Williams/RV-6AQ/Tacoma WA In a message dated 12/24/97 5:09:32 AM, you wrote: >UMA instruments: Suction, fuel pressure, oil pressure, and manifold >pressure. I may be staying away from these. One person had a >problem with the manifold pressure gauge. My UMA manifold pressure gage picked up some oil and I broke the glass trying to fix it. Upon reassembly, I managed to stretch the guts out to where it was not reading right. All these problems were caused by me. Sent to UMA via $3 mail and they: replaced glass and retainer ring, dial and pointer, re calibrated it and sent it back for $19 plus $3 postage. I like UMA !! :)) D. Walsh ________________________________________________________________________________
From: Bum flyer <Bumflyer(at)aol.com>
Date: Dec 24, 1997
Subject: Re: master solenoid
In a message dated 12/24/97 8:08:34 PM, you wrote: > noticed the > >>master relay was getting very hot. I cannot see this as being normal, Mine gets hot at same rate. ________________________________________________________________________________
Subject: Re: master solenoid
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 24, 1997
writes: > > >While working on the electrical system of the -4, I noticed the >master relay was getting very hot. I cannot see this as being normal, >but with my limited knowledge of electrical parts, I thought I would >see what "those who know" have to say. >It takes about 5-7 min for it to get hot. If I need to change it >now would be the time. > >Craig Hiers >RV-4 N143CH > > Craig Check to make sure that you used a continuous duty solenoid for the master and not an intermittent duty (starter) solenoid. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
Date: Dec 25, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: AN Flare to Pipe Adapters
The other day I bought an Aeroquip Performance Products catalog and discovered a connector that I had not previously seen in any aviation fittings listing. These are Steel Female Connectors that go from male AN Flare to female pipe threads. These will work great to plumb up the pressure transducers and thereby eliminate a fitting and two possible leak points. Les Williams/RV-6AQ/Tacoma WA ________________________________________________________________________________
Subject: Re: Splined shaft governor
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 24, 1997
>Bob, > >I looked again at the governor. The spring retainer assembly is >held at two cover screw positions. > > It appears that the lever could be re indexed on the spline, and the >spring retainer reindexed under different screw pairs, and thus the >cover >would not have to be removed to rotate to a new position. > >Happy Holidays, > >I'm signing off til the 31st. See you next year! > >Ron Vandervort > > I think I missed part of this thread so disregard if this isn't pertinent, but if you are attempting to re orientate the control arm on a woodward governor sold by Van's you don't have to take anything apart or remove and reinstall the arm on the shaft. If you loosen all the screws, the interior portion of the goveror end that has the control arm and stops attached can be rotated 360 deg to what ever position you want and then re tighten the screws. If you look around the outside edge at the end you will see that the gov. is marked in with a degree's scale to aid in rotating it to the position that you need to match your installation. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
Date: Dec 24, 1997
From: Randy Lervold <RLervold(at)compuserve.com>
Subject: Landing light decision
Ok listers, My -8 wing kit will be here any day. That means I'm going to have to make a decision on which landing lights to use. I've decided against the tip-mounted style where the front corner of the wingtip becomes a clear lense with the lights inside. Aerodynamically clean, but lights will flare, it increases the weight due to the fiberglass inner surface & hardware, and it looks like a pain to install (I don't like working with fiberglass). Rather I'd like to install the "in-wing" variety unless someone has a compelling reason otherwise. My understanding is that there are four choices/suppliers; Duckworks (also sold by Van's), RMD (disqualified because they are the wingtip type), Olds, and BAC (Barnard Aircraft Components). Can anyone give me the relative merits? I plan on installing one in each wing and am leaning toward the BAC kits because: A) they use standard aircraft landing lights B) they seem of high quality C) the lense design is acrylic and is pre-formed Lastly, are there web sites for Olds and RMD, I haven't really gotten a close look at those two yet. Thanks! Randy Lervold -8 #80500, mid-VS ________________________________________________________________________________
Date: Dec 24, 1997
From: Will Cretsinger <cretsinger(at)startext.net>
Subject: Re: Landing light decision
Randy Lervold wrote: > I plan on installing one in each wing and am leaning toward the BAC kits > because: > A) they use standard aircraft landing lights Randy, I went with Olds because he uses "standard" automobile lights...I think they're preferable to standard aircraft landing lights...am I wrong? Will Cretsinger Arlington, TX -6A now working the tilt canopy ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Re: master solenoid
Date: Dec 24, 1997
---------- > From: Bum flyer <Bumflyer(at)aol.com> > In a message dated 12/24/97 8:08:34 PM, you wrote: > > > noticed the master relay was getting very hot. I cannot see this as being normal, > > Mine gets hot at same rate. > David Carter wonders why a static "no function but to hold contacts together" device should draw 2/3 amp (i.e., 12 volts divided by abt 18 ohms). Do Cessna's and Mooney's have such low resistance coils in their relays and heat up the same way? What are we to compare to as "normal"? I've heard that a Silicon Controlled Rectifier (SCR) is capable of carrying relatively heavy current, at least in the digital device "world". Could something as simple and light weight as that be used in a "master switch" role? (I'm not an Elec Eng.) ________________________________________________________________________________
Date: Dec 24, 1997
From: Unistar Computers <unistar(at)mindspring.com>
Subject: Re: master solenoid
>Do Cessna's and Mooney's have such low resistance coils in their relays and >heat up the same way? What are we to compare to as "normal"? > >I've heard that a Silicon Controlled Rectifier (SCR) is capable of carrying >relatively heavy current, at least in the digital device "world". Could >something as simple and light weight as that be used in a "master switch" >role? (I'm not an Elec Eng.) An SCR works great as a switch for AC. But for DC it latches as soon as power is applied to the "trigger", and will not unlatch until power is removed. Since you're talking about the possibility of replacing the Master contactor with an SCR, you'd have to pull the battery cable to shut off your "Master" SCR. Not too convenient. Bob Steward, A&P IA AA-1B N8978L AA-5A N1976L ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Heated wing skins
Date: Dec 25, 1997
I've been watching this thread for a bit and thought I'd add a couple of notes. 1) I did do the heated skin thing. They came out very nice using that method. I have no idea how they'll do in the heat, though. 2) One thing that really caught my attention was the expansion of the whole structure during temp changes. When I was working on the wings, it was during the winter months. My garage isn't heated; so, I got to see the reactions to those mornings when the temps went from below freezing to the fifties. I kept noticing things that I had measured early in the morning would be off later in the day, such as the jig alignments. It was driving me nuts because I knew I had adjusted everything just right. Finally, it dawned on me to track it one day. I saw the spars lengthen by as much as 1/8"! No wonder I couldn't keep things right on! I was fighting a moving target! So, when I did the skins, I heated only the skin in the area I was riveting. It must have worked. Besides, the heat off the skins was nice in that cold building! Jim Sears RV-6A #22220 (Installing flaps. Engine parts on their way!) ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 25, 1997
Subject: Re: RV-Bookstore Catalogs
Because thats what he asked for - but if it makes you feel better thats what I'll do, didn't know Mother was watching. ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Pre Positioning Flaps
Thank God Someone said it, I flew a Beach Dutchess for a while, maby 60 or 70 hours before I purchased my Seneca - and thats all you did with the flaps, hold the button and count to 3 for 15 degrees, Why would you want to go through all that to know where the Flaps are, Ribbon Cable Timers, just more stuff that can o wrong at the wrong time Fly the Plane.!!!! ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Heated wing skins
Hi Scott: Thanks for the Tip on the Heated Wing Skins & more important the one on the A&P's and RV's, the local DAR had pretty much the same to say about the repair people, they are not builders. No I am not an A&P and I am building in the North East and the Wing Kit just left Vans on the 23rd of December, I am in a T Hangar that is only heated when we are working. I was thinking of putting a heated blanket over the Wings to keep them at about 60 degrees & then could raise the temp when I am in the Hangar, But you explained it well, and I thank you for it, its guys like you and the rest of the guys on the list, that help the novice builder's like me. So I may get laughed at but guess what. I,m a gonna HEAT MY SKINS ( TOP ) per your advice. Thanks Bill ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Heated wing skins
Hi Scott: What method is used to heat the Skins etc, will he electric blanket thing work to keep the Wing a uniform temp. and then as the temp in the hangar goes up everthing should be at the same temp. The heat guns 150Thousand BTU - get the place up to about 70 in 20 Minutes. Thanks Bill ________________________________________________________________________________
Date: Dec 25, 1997
From: Tom Martin <fairlea(at)execulink.com>
Subject: Re: master solenoid
>While working on the electrical system of the -4, I noticed the >master relay was getting very hot. I cannot see this as being normal, >but with my limited knowledge of electrical parts, I thought I would >see what "those who know" have to say. Any chance that you have mixed up your master and starter solinoid? Tom Martin ________________________________________________________________________________
From: "Jerry Isler" <jlisler(at)surfsouth.com>
Subject: Re: Heated wing skins
Date: Dec 25, 1997
This is a multi-part message in MIME format. ------=_NextPart_000_01BD1101.7AB28040 >> Before I start riveting, should I heat the wing skins. Thinking about using > the > Reiff wing skin heater. ---------- I think heating the wing skins has it's place, but more important is to put on the top wing skins on first. If you fail to do so it is possible to end up with slight depressions in the skin between each rib. This is caused by having to peal the skin back to reach inside to rivet. As you do this the skin tends distort at the rib you have the skin clecoed to. You definitely do not want this on your top skins! If you are going to have to do this, it is better to do it on the bottom of the wing. I blindly followed Vans manual for the sequence of installing wing skins a have regretted it every since, regretted to the point that I am considering reskinning the top of one of my wings. ------=_NextPart_000_01BD1101.7AB28040


>> Before I start riveting, = should I heat the wing skins.  Thinking about using
> = the
> Reiff wing skin heater.
----------
I think heating the = wing skins has it's place, but more important is to put on the top wing = skins on first. If you fail to do so it is possible to end up with = slight depressions in the skin between each rib. This is caused by = having to peal the skin back to reach inside to rivet. As you do this = the skin tends distort at the rib you have the skin clecoed to. You = definitely do not want this on your top skins! If you are going to have = to do this, it is better to do it on the bottom of the wing. I blindly = followed Vans manual for the sequence of installing wing skins a have = regretted it every since, regretted to the point that I am considering = reskinning the top of one of my wings.   

------=_NextPart_000_01BD1101.7AB28040-- ________________________________________________________________________________
From: Lousmith <Lousmith(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Landing light decision
<< Randy Lervold wrote: > I plan on installing one in each wing and am leaning toward the BAC kits > because: > A) they use standard aircraft landing lights Randy, I went with Olds because he uses "standard" automobile lights...I think they're preferable to standard aircraft landing lights...am I wrong? Will Cretsinger Arlington, TX -6A now working the tilt canopy >> Randy, I used the Olds landing lights in my RV-4. In five years of flying, I never had a blown landing light. A friend used the RMD with "standard aircraft landing lights" and replaced three bulbs in three years. I'm not putting down the RMD system, because it is of very high quality. All I am saying is that every time he left the parts counter at the FBO, he was not very happy ($$$$$$$$). Anyway, I have installed two of the Duckworks lights in the wings of my RV-8. They seem to be lighter than the Olds lights (which I was very pleased with). Louis Smith RV-8 N801RV Panel finished, engine mounted, waiting on more of the finish kit. ________________________________________________________________________________
Date: Dec 25, 1997
From: Denny Harjehausen <harje(at)proaxis.com>
Subject: Re: Internal Antennas
I understood Tracy Sailor has a copper tape antenna glassed into the aft edge of the fiberglass gear leg covers. It seems to work for him. It doesn't follow theory on what little I learned while getting a Tech. amateur radio lic. But for small investment it will take I'm going to try it. I have the plumbing for the coat hanger ant. in the wing tip if it fails. If anyone know Tracy they might ask him what magic he did if anything to make it ignor theory. The best Holidays ever to you and yours. Denny RV-6 ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Internal Antennas
Just my 2 cents worth, has anyone checked the VSWR on the com antenas in the gear struts & farrings with a good SWR meter like a Bird etc. That should tell you how good its doing real fast. Bill KB2DU(at)AOL.COM Wing Kit on the Truck ________________________________________________________________________________
Date: Dec 25, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: master solenoid
>> >While working on the electrical system of the -4, I noticed the >> >master relay was getting very hot. I cannot see this as being normal, Craig You may have a gremlin like I had. My master would get hot enough so as to be very very uncomfortable to hold your finger on it. And then, after a shut off, it took about 10-15 minutes cool down period before it would re-engage. The first time it happened, I thought the battery had gone dead on me. I didn't know it was happening until one day I forgot to put the flaps down before shut off, when attempted to cut it on - nothing. After a few cups of coffee, tried it again, thinking I would need a hand crank or so, but it worked fine. The more I checked on it, the more concerned I became. There were many discussions in the local FBO room as to why. A starter one (intermittent duty), a el cheapo auto switch, mounted upside down, too much resistance through the switch itself rather than the solenoid, that I had wired it wrong, that its' capacity was not great enough (I tried from 75 up to 200) etc etc. Lots of opinions. To make a long story short, I have a permanent crease in the small of my back caused by the spar, and one in the back of my head caused by the brake pedal, from all the time I spent under there checking stuff. I attempted 3 more 'master' (continuous duty) solenoids and they all did the same. I did all of the resistance check etc stuff. Finally, the FBO said he had one on the salvage piper he had, to try it. I did, and no problem from that point on. What caused it? damned if I know. I had flown it as long as 2.5 hours before I knew it was heating up. The only time it was a problem was if I attempted to turn it on immediately after shut down. It took a cool off time that varied with length of on time and outside temp. But that salvaged Piper Archer corrected it. My recommendation: find a crashed Piper Archer that is stored out in the mesquite trees of Texas and has been there for about 10 years, steal the master switch off of it, and install it in your plane. I think the Piper had been out there long enough for the gremlin to starve to death. Well, it's not a very short story after all. Good luck and watch out for those creases in you back and head. Always have a friend nearby that can pull you out of there by your feet. John Darby Stephenville TX johnd@our-town.com ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Instruments, avionics, etc.
<< I had numerous instances where the gauge would stick. I also cleaned it out numerous times, breaking the glass at least twice and scarring up the face, etc. It would work for a while and then do the same thing. A friend of mine had the same problem with his. Not worth the hassle and certainly not the price difference between it and an overhauled, certified, "aircraft quality" gauge. >> We have the same problem with the UMA suction gauge on the 55% Scale P-38 replica. The gauge needle sticks now and again. Also the case is plastic with very fine threads. Easy to cross thread and break. If they weren't so compact, they would have absolutely nothing going for them IMO. -GV ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Heated wing skins
I have seen a number of RV's built with and without the heating and I see little that I can point at to say the heated wings are tighter. It should have some effect esp. for people building in cold climes. When my wings were built it was summer in the south and thus my wings were quiet warm and I did attempt to heat the top skins further with a heating blanket.They appear reasonably tight. Suppose if I ever get the thing finished and out in the hot sun maybe it will payoff. All in all I doubt it makes any real difference. I think the advice given earlier about A&P's is in part true. Many are not the metal craftsman that some RV builders are. Most, esp. those at repair facilities and the airline bunch may have little knowledge about the finer points of construction or with working with light skins. Their advice, however,on more general subjects should not be disregarded lightly as it may be foolish to dismiss the opinions of people who have many years of aviation exp. The A&P should be thought of as a "Jack of all trades" while perhaps not expert in all areas at least competant in most.JR, A&P. ________________________________________________________________________________
From: "Dennis Persyk" <dpersyk(at)worldnet.att.net>
Subject: Re: Heated wing skins
Date: Dec 25, 1997
---------- > From: Jim Sears <sears(at)searnet.com> > To: rv-list(at)matronics.com > Subject: RV-List: Re: Heated wing skins > Date: Thursday, December 25, 1997 8:01 AM > 2) One thing that really caught my attention was the expansion of the > whole structure during temp changes. Finally, it dawned on me to track it one day. I saw > the spars lengthen by as much as 1/8"! > Jim Sears > RV-6A #22220 (Installing flaps. Engine parts on their way!) When I first read this, I was certain that Jim had used a plastic tape with a large thermal coefficient of expansion to make his measurement! The 1/8 inch expansion seemed huge! I calculated that a temperature excursion of 75 F degrees will expand the spar by 1/8 inch. Wow! Now I have an iron-clad excuse for my mis-measurements: It was the temperature swing that did it! Thanks for the excuse, Jim! Dennis Persyk 6A turtle deck Barrington, IL ________________________________________________________________________________
Date: Dec 25, 1997
Subject: Re: Pre Positioning Flaps
From: wstucklen1(at)juno.com (Frederic w Stucklen)
Rick, Somebody else posted a responce that used a Motorola servo motor IC. Whith this design, the flaps would go to the position the flap switch in the cockpit was set at. Very much like the Cessna concept.... Certainly would be more accurate than a timer... Fred Stucklen RV-6A N925RV (Working on second RV-6A - Chevy Powered!) wstucklen1(at)juno.com ________________________________________________________________________________
Date: Dec 25, 1997
Subject: Re: Pre Positioning Flaps
From: wstucklen1(at)juno.com (Frederic w Stucklen)
Guys (and gals), You're all missing the point. I too have electrical flaps with just the toggle switch and marks on the ailerons for position reminders. I also have 1025 Hrs in just over four years on my -6A. I too like the simple approach. BUT, I am a gadget freak also. Gadgets that are SAFE and spark INTEREST in NEW CONCEPTS that add a little pizzazz, is what this thread is all about. I put this innovation in the same class as some of the stuff (that you'd all call NORMAL, EVERYDAY) in your panels..... Somebody had to INVENT this stuff. Why couldn't it be somebody here on the list? Fred Stucklen RV-6A N925RV (Working on second RV-6A - Chevy Powered!) (with gagets) wstucklen1(at)juno.com ________________________________________________________________________________
Date: Dec 25, 1997
Subject: Re: Landing light decision
<34A1DB23.668B(at)arlington.net>
From: wstucklen1(at)juno.com (Frederic w Stucklen)
I used the Old's lights in both wings. I've just replaces one bulb after 1025 Hrs of flying (only the high beam was bad..... Fred Stucklen RV-6A N925RV (Working on second RV-6A - Chevy Powered!) wstucklen1(at)juno.com ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Landing Light Aiming
Does anyone have advice for the initial aiming of landing lights. I have the RMDs in the wing tips and was looking for the voice of experience. My gut tells me that with the a/c in normal approach attitude I want the beams down about 3-4 degrees. What is the pitch attitude of the RV-6A on approach? Is it a few degrees nose high? Also, should the beams converge about 1000 ft out or, if not, what is the recommended distance. I would like to get them close to start, then fine tune after night flying. Thanks and Merry Christmas to you all. As a late Christmas present for you building 6 sliders, why not spring $10 for my nifty Canopy Skirt Cap. Just a reminder for you 11th hour Santas. -GV ________________________________________________________________________________
From: "Kique Morcillo" <ecastil(at)arrakis.es>
Subject: Pilot and cabin measures...
Date: Dec 25, 1998
charset="us-ascii" Hi all: Thinking about start with a RV6A kit (another rivals are Glastar and Europa XS), I have a "small" problem: I am 6,4 tall (1,94mts). Anybody else with these "problem" and RV6 owner? Sugestion... Thanks in advance form Spain. ________________________________________________________________________________
From: "Rob Acker" <n164ra(at)mindspring.com>
Subject: Pilot and cabin measures...
Date: Dec 25, 1997
---------- > From: Kique Morcillo <ecastil(at)arrakis.es> > Thinking about start with a RV6A kit (another rivals are Glastar and Europa > XS), I have a "small" problem: I am 6,4 tall (1,94mts). > Anybody else with these "problem" and RV6 owner? > Sugestion... > Thanks in advance form Spain. Kique, I am 6'4". I've flown the Glastar, Europa (std. version, not the XS), and the RV-6. The Glastar had lots of room for tall people, the Europa was way too small, the RV is somewhere between the two. The modifications I will be doing to seat comfortably are the factory modification to raise the canopy 1" in height, and move the rudder pedals about 1 1/2 inches further forward and upward. Not a real problem. Good luck... Rob (RV-6Q). ________________________________________________________________________________
From: "Dennis Persyk" <dpersyk(at)worldnet.att.net>
Subject: Re: Pilot and cabin measures...
Date: Dec 25, 1997
---------- > From: Rob Acker <n164ra(at)mindspring.com> > To: rv-list(at)matronics.com > Subject: Fw: RV-List: Pilot and cabin measures... > Date: Thursday, December 25, 1997 1:55 PM > > The modifications I will be doing to seat comfortably are the factory > modification to raise the canopy 1" in height, ... Rob, Could you fill us in on the "factory mod" of 1 inch extra height? I'm only 5'9'' but I'd like an extra 1" of view over the cowl. Thanks. Dennis Persyk 6A turtledeck Barrington, IL ________________________________________________________________________________
Date: Dec 25, 1997
From: Brian Huffaker <huffaker(at)utw.com>
Subject: A-408 Aileron spar reenforcement
I'm having trouble finding this part. Shown on the plans as 2 1/2x2 3/4 .040 2024-t3, I can't find either this, or anything of .040 thickness to make it out of on my parts lists. Anybody know where this piece is? Brian Huffaker, DSWL (huffaker(at)utw.com) President and Founder Friends of P-Chan RV-8 80091 Puzzling over plans ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 25, 1997
Subject: Re: Pre Positioning Flaps
A selsyn or synchro device. seems like some of you electronic types could make one, not me as I am not an electronic type. ________________________________________________________________________________
Subject: Re: Landing Light Aiming
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 25, 1997
>Does anyone have advice for the initial aiming of landing lights. I >have the >RMDs in the wing tips and was looking for the voice of experience. My >gut >tells me that with the a/c in normal approach attitude I want the >beams down >about 3-4 degrees. > >What is the pitch attitude of the RV-6A on approach? Is it a few >degrees nose >high? > >Also, should the beams converge about 1000 ft out or, if not, what is >the >recommended distance. > > I have an RV-6A also with the RMD lights. I did what is typically done on certified aircraft when aiming mine and I have always been happy with them. I have the 2 lights configured so that one is a taxi light and one is a landing light. From what I have seen is typical with RV's If you aim a light for taxi it wont be very optimal for landing and vis versa. This is even more pronounced on a taildragger RV-4,6,or 8. With the tail down a properly aimed landing light is pointed out into the night sky and doesn't light much of the taxiway/runway (one exception to this seems to be the olds light kits or anything similar, since they use an auto head lamp with light defusers molded into the glass it spreads the light around a little more). It is this reason that I think any builder expecting to do much night flying should have 2 lights so that you can have good pilot manners and not destroy the night vision of a fellow pilot when the full intensity of your incorrectly aimed "taxi" light shines in his/her face. My RV-6A is set up so that the taxi light hits the ground centered in front of the airplane about 50 ft. ahead. The landing light is aimed so that it points pretty much straight ahead of the airplane centerline. This way when on your approach/glide nose down it lights the runway with the landing light, and as you round out through the flair the taxi light takes over. Works very well, and puts lots of light on the runway just before and right at the moment of touchdown. Then remember to turn off the landing light side as you leave the runway environment. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. of the light intensity that is there is not visible (some may say "but the reflector in the lamp is only designed to project light in a focused direction anyway"). That's true, but from what I have seen this is still a factor. Go to a fly-in and try it your self if this may be of any concern to you. The RMD installation doesn't have this problem. No, I don't work for RMD; nor do I get any kind of benefit from promoting his product (in fact if I build another RV I'nm not sure I will use the RMD kit again). I provide this for information only, hope its of interest to someone. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: Lousmith <Lousmith(at)aol.com>
Date: Dec 25, 1997
Subject: Re: A-408 Aileron spar reenforcement
<< I'm having trouble finding this part. Shown on the plans as 2 1/2x2 3/4 ..040 2024-t3, I can't find either this, or anything of .040 thickness to make it out of on my parts lists. Anybody know where this piece is? Brian Huffaker, DSWL (huffaker(at)utw.com) President and Founder Friends of P-Chan RV-8 80091 Puzzling over plans >> Brian, It has been a while since I was at that point, but it seems like all of those reenforcements were sealed in plastic bags. Easy to overlook. Louis Smith ________________________________________________________________________________
Subject: Re: Pilot and cabin measures...
From: smcdaniels(at)juno.com (SCOTT R MCDANIELS)
Date: Dec 25, 1997
writes: > > >Hi all: > >Thinking about start with a RV6A kit (another rivals are Glastar and >Europa >XS), I have a "small" problem: I am 6,4 tall (1,94mts). >Anybody else with these "problem" and RV6 owner? >Sugestion... >Thanks in advance form Spain. > > Ken and Tom, both demo pilots at Van's, are 6'3" and 6'4" respectively and fly the demo RV-6A regularly no problem and it has no modifications. There are minor mods that can be done to gain small increases in leg room and height. There are some major mods that could be done for both also but I doubt that you would need them. Scott McDaniels RV-6A N64SD 560+ Hrs. These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: RV 4 Pat A <RV4PatA(at)aol.com>
Date: Dec 25, 1997
Subject: Re: RV-4 firewall
In a message dated 12/24/97 6:39:53 PM, you wrote: >I need a little confidence on my RV-4, firewall vertical positioning. Wayne, When I did mine, I lined the firewall angle up to the dimension on the plan. I don't think the thickness of the skin and flange make any difference. Any other opinions? Pat Allender RV4PatA(at)aol.com Finishing fuse.- slowly ________________________________________________________________________________
Date: Dec 25, 1997
Subject: Re: Brake pedal angle
From: rvsixer(at)juno.com (michael d hilger)
><< Furthermore, > add up all the play in the bolted joints in the system and, well, you >get > the idea... >> > >Play? We've got no stinking play, mon. We ream carefully to an RC1 >class of >fit in all our bolted pivots. > >-GV Gary, Are YOU building a space shuttle? Mike ________________________________________________________________________________
Date: Dec 25, 1997
From: Craig Hiers <craig-RV4(at)worldnet.att.net>
Subject: Re: Landing Light Aiming
SCOTT R MCDANIELS wrote: > > > >Does anyone have advice for the initial aiming of landing lights. I > >have the > >RMDs in the wing tips and was looking for the voice of experience. My > >gut > >tells me that with the a/c in normal approach attitude I want the > >beams down > >about 3-4 degrees. > > > >What is the pitch attitude of the RV-6A on approach? Is it a few > >degrees nose > >high? > > > >Also, should the beams converge about 1000 ft out or, if not, what is > >the > >recommended distance. > > > > > I have an RV-6A also with the RMD lights. I did what is typically done > on certified aircraft when aiming mine and I have always been happy with > them. > I have the 2 lights configured so that one is a taxi light and one is a > landing light. From what I have seen is typical with RV's If you aim a > light for taxi it wont be very optimal for landing and vis versa. > This is even more pronounced on a taildragger RV-4,6,or 8. > With the tail down a properly aimed landing light is pointed out into the > night sky and doesn't light much of the taxiway/runway (one exception to > this seems to be the olds light kits or anything similar, since they use > an auto head lamp with light defusers molded into the glass it spreads > the light around a little more). > It is this reason that I think any builder expecting to do much night > flying should have 2 lights so that you can have good pilot manners and > not destroy the night vision of a fellow pilot when the full intensity of > your incorrectly aimed "taxi" light shines in his/her face. > > My RV-6A is set up so that the taxi light hits the ground centered in > front of the airplane about 50 ft. ahead. > The landing light is aimed so that it points pretty much straight ahead > of the airplane centerline. > This way when on your approach/glide nose down it lights the runway with > the landing light, and as you round out through the flair the taxi light > takes over. > Works very well, and puts lots of light on the runway just before and > right at the moment of touchdown. > Then remember to turn off the landing light side as you leave the runway > environment. > > Scott McDaniels RV-6A N64SD 560+ Hrs. My friend has a Mooney TLS Bravo, each wing has two lights one for taxi, one for landing. does anyone make a lighting system like this for RV's? Craig Hiers ________________________________________________________________________________
Date: Dec 25, 1997
From: Bob Skinner <bskinr(at)trib.com>
Subject: Re: RV-Bookstore Catalogs
>Because thats what he asked for - but if it makes you feel better thats what >I'll do, >didn't know Mother was watching. Dear ???, If I remember correctly (happens less and less frequently) someone must have made a comment to you about responding to the bookstore item. Some people are more gentle than others when "offering guidance". I think the point is to remind listers that, when a post obviously requires a personal response, that listers do not post to the list. Sometimes, I will put the reminder "please post privately" or "please respond off-list" when I send a list message. I have often posted privately to list messages when I'm fairly certain that my response has very limited interest or is suited only to the individual who wrote. The bookstore post obviously called for "off-list" communications as the rest of the list probably isn't interested in your (or anyone else's) response. I think the main thing to remember is that every line posted on the lists goes into the archive, which by now is reaching mammoth proportions. So, the thing to remember is, when you hit reply, delete the rv-list(at)matronics.com from the TO: line and then copy the address you want to send your reply to and paste it into the TO: field. Along this line, posting "me, too" , "way to go" and other one-liner type messages to the list take up space and wastes reader's time. I always try to send personal congrats, like when someone gets airborne, personally. In other words, off list (if I remember the delete, copy and paste routine.) I'm certainly not advocating a strictly technical type list. I get a real kick out of the humor of some of you guys, like the tyros from Texas and the crass-commercializer from CA:) Besides taking up archive space (essentially furnished for free by Matt) some of us may not remember that alot of listers have to pay for messages. We don't all have unlimited interenet time. There are a lot of "old timers" on the list but I've noticed that some of their postings are becoming few and far between. They've been on the list for several years and have seen the same questions being asked over and over. It might tend to make some of them (us) grumpy but we have to realize that there are new people on the list all of the time and they have the same questions as we had when we started out. So, sometimes, they get a little grumpy when they perceive useless banter. Try to humor them if you can. Builder's of flying RVs are a great resource. Try to keep as many of them around as you can. Another RV-list tip: please sign your name on your posts. This really is a great group and there have been many friendships made on the list over the years. It's nice to know who you are responding to. Happy holidays to all you RVers. It's been a pleasure to be part of the list and to have built the best bargin in kit aircraft. Thanks, Matt and Van. Bob Skinner RV-6 390 hrs Buffalo, WY bskinr(at)trib.com ________________________________________________________________________________
Date: Dec 25, 1997
From: Patrick Kelley <patk(at)mail.ic.net>
Subject: Re: A-408 Aileron spar reenforcement
Brian Huffaker wrote: > > I'm having trouble finding this part. Shown on the plans as 2 1/2x2 3/4 > .040 2024-t3, I can't find either this, or anything of .040 thickness to > make it out of on my parts lists. Anybody know where this piece is? Mine were four pieces in a single bag; I forget the bag number. However, there were no other parts like them. This from an RV-6 wing kit ordered 14 months ago. PatK - RV-6A ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: re Master solenoid
Date: Dec 25, 1997
> re msg dated 12/24/97 8:08:34 PM one wrote "Noticed the master realy was getting very hot . . . > Another replied "Mine gets hot at same rate." I wonder about two things: First, do master solenoids of factory built Cessnas, etc, also get hot because they also have low 17ohm resistence and therefore 2/3 amp steady current draw (approx 12 volts div by approx 18 ohms resist. = 2/3) when holding master contacts closed? Second: Is there a "solid state" alternative to the "master switch/master relay" design? I.e., what amperage can a Silicon Controlled Rectifier (SCR) carry? Enough for solid state radios and fuel pumps? My maint folks ("Sgt Engineers") used SCRs in a locally designed test gadget in the Air Force because they had "high" current capacity. If one SCR can't carry total load, then could a single master switch activate "several" SCRs so that each carried a part of the total aircraft systems load? David Carter, RV-6 (building tail feathers), Nederland, TX dcarter(at)datarecall.net ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 26, 1997
Subject: Re: Pilot and cabin measures...
<< Could you fill us in on the "factory mod" of 1 inch extra height? I'm only 5'9'' but I'd like an extra 1" of view over the cowl. >> I did this also and it is quite straightforward on the slider. Van's will send you the printed info. Basically you move the rollover bar forward about 1.5" and raise it about 1/4" on spacers. I toed-in the parallel rollover bar feet by fluting because the farther fwd you go, the fuselage starts necking down. Then you must jack up the roller brackets (I even had some extra steel welded on because the mounting holes were too close to the ends) on the canopy weldment. When fitting the canopy plexiglas you need to take a slim pie cut out of each side to account for this dimensional change but the result is worth it if you are tall and have taller friends. I'm hoping to give Brooke Shields and Mira Sorvino rides someday (well, I can dream can't I). I have 41" of vertical height from seat pan to inside of canopy crest. -GV ________________________________________________________________________________
Date: Dec 26, 1997
Subject: Re: re Master solenoid
From: bstobbe(at)juno.com (Bruce D Stobbe)
writes: >I wonder about two things: First, do master solenoids of factory >built Cessnas, etc, also get hot because they also have low 17ohm resistence >and therefore 2/3 amp steady current draw (approx 12 volts div by approx >18 ohms resist. = 2/3) when holding master contacts closed? -------------------------------------------------------------------------------------------------------------------- I wonder if some of the heat may be coming from the contacts themselves. It might be that the alignment of the internal contacts is so poor that there is enough resistance between the contacts to cause heating here as well. >Second: Is there a "solid state" alternative to the "master >switch/master relay" design? I.e., what amperage can a Silicon Controlled >Rectifier (SCR) carry? Enough for solid state radios and fuel pumps? My maint >folks ("Sgt Engineers") used SCRs in a locally designed test gadget in the -------------------------------------------------------------------------------------------------------------------- You can get SCRs that can handle currents into the thousands of amperes, but don't expect the design of such a solid-state switching device to be simple - there are lots and lots of gotchas just waiting to get you in this type of circuit design. >If one SCR can't carry total load, then could a single master switch activate "several" SCRs so >that each carried a part of the total aircraft systems load? -------------------------------------------------------------------------------------------------------------------- Absolutely. But current sharing is another one of those gotcha areas when designing with these devices. In other words, you can't just put them in parallel and expect them to share the load equally. Typically you have to force current sharing by external means due to slight differences between devices with the same ratings and/or the same part numbers (additional circuitry and complexity). In addition, in a purely DC circuit you will have to chose a method to turn off (commutate) your SCR, since, as someone already pointed out, an SCR is a latching-type of device. It can be done, but it requires even more circuitry. You will also have to determine whether there is any chance that the current in this circuit could be interupted or reversed, even for only 30 microseconds or so, because this could turn your SCR off unless your circuit design provides for bidirectional current flow. There are other solid-state power switching devices which might be better suited for an application such as this. IGBTs (a type of transistor) for example are also high gain devices with current ratings into the hundreds of amperes. Even so, IMHO you will be hard-pressed to beat the cost, simplicity, and overall reliability of the traditional method. FWIW, it appears to me at first blush that a properly designed solid-state replacement for the traditional master switch/contactor circuit would be too complex and expensive to make it worth the effort. Bruce Stobbe RV-6 fuselage ________________________________________________________________________________
Date: Dec 26, 1997
From: Fran Malczynski <fmalczy(at)IBM.Net>
Subject: Re: A-408 Aileron spar reenforcement
Brian, I too puzzeled over this. I was looking for a .040 piece of metal to cut. I finally found four pieces of the .040 2 1/2 x 2 3/4 in bag 419. Hope you find yours there..... Fran Malczynski RV6 (Wings) Olcott, NY Brian Huffaker wrote: > > > I'm having trouble finding this part. Shown on the plans as 2 1/2x2 3/4 > .040 2024-t3, I can't find either this, or anything of .040 thickness to > make it out of on my parts lists. Anybody know where this piece is? > > Brian Huffaker, DSWL (huffaker(at)utw.com) > President and Founder Friends of P-Chan > RV-8 80091 Puzzling over plans > ________________________________________________________________________________
From: cecilth(at)juno.com
Subject: Re: Need Advice: Do they make colored vinyl/tape for
stick on trim stripes ?
Date: Dec 26, 1997
Scott, try calling some sign shops. Some of them have some great stuff ran by computers. Their stuff is used outdoors to. cecil writes: > >My RV6A is currently all white and I would like to add some color to >it. > >Does anybody know where I could order or get some trim stripes I could >press >onto my plane. > >I was thinking if I could get a red and blue strip each about an inch >or so >wide and 20 feet long I could put some trim stripes on the fuselage. > >I wonder how good they would stick at 200 MPH. > >Anyway, if I can't find any stick ons, I'll have to resort to >painting. > >Thanks in advance for any ideas. > > > >Scott Johnson rvgasj(at)mcs.com > ________________________________________________________________________________
From: Cafgef <Cafgef(at)aol.com>
Date: Dec 26, 1997
Subject: Re: AN Flare to Pipe Adapters
<< The other day I bought an Aeroquip Performance Products catalog and discovered a connector that I had not previously seen in any aviation fittings listing. These are Steel Female Connectors that go from male AN Flare to female pipe threads. >> Before anyone else buys a catalog, They give them away at some speed shops( read hotrod). Also the speed shops will have the whole selection of fitting in steel and aluminum. Gene Francis - Replacing a selector switch in my EGT/CHT ________________________________________________________________________________
From: Bum flyer <Bumflyer(at)aol.com>
Date: Dec 26, 1997
Subject: Re: re Master solenoid
In a message dated 12/26/97 7:58:55 AM, you wrote: >FWIW, it appears to me at first blush that a properly designed >solid-state replacement for the traditional master switch/contactor >circuit would be too complex and expensive to make it worth the effort. I vaguely remember seeing a Mooney master switch which was mostly solid state , i e a sliding knife switch which was push/pulled by a bowden cable. This looks like a great solution to me. Has anyone done this? Maybe you could use one of those 'isolation or 'security' battery switches from J C Whitney? ________________________________________________________________________________
From: "Robert Acker" <n164ra(at)mindspring.com>
Subject: Re: Pilot and cabin measures...
Date: Dec 26, 1997
> From: Dennis Persyk <dpersyk(at)worldnet.att.net> > Rob, > Could you fill us in on the "factory mod" of 1 inch extra height? I'm only > 5'9'' but I'd like an extra 1" of view over the cowl. Dennis, I have not done the mod yet, but have done some preliminary measurements. My understanding is it works only on the newer style canopy as they have more material on the front. My plans came with a sheet describing moving the rollbar forward 1-2", which raises the canopy (the rear remains in the standard position, the front gets raised up....making for about 1" more room at seat position.). The text actually says 1/2", but the associated drawing shows 2"...since 1/2" would not make hardly any difference I assume they mean 1-2". Can anybody whos done this mod comment (before I screw up my canopy )? Rob (RV-6Q). ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 26, 1997
Subject: Re: re Master solenoid
<< I vaguely remember seeing a Mooney master switch which was mostly solid state , i e a sliding knife switch which was push/pulled by a bowden cable. This looks like a great solution to me. Has anyone done this? Maybe you could use one of those 'isolation or 'security' battery switches from J C Whitney? >> Cole-Hersee (sold thru trucking supplies outlets) has a relatively new latching contactor (P/N 24200) that requires no continuous power to hold it closed. A simple momentary switch action will close the 110A continuous rated contacts, they will remain closed until another action from the same switch will open them. It requires less than 3.5A to operate the latch. This might help some of you as it is about the same size as the standard contactors. -GV ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 26, 1997
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trim st > Does anybody know where I could order or get some trim stripes I could > press onto my plane. There is a company in Greeley, Colorado called Aerographics. They doe "OEM" and replacement decals for all the biggies in aviation. I'm not affiliated with them in any way. The owner of the company recently put on a nice presentation at our local EAA chapter meeting. They seem very willing and excited about working with homebuilders. Info. as follows: Aerographics Greeley/Weld County Airport 610 Buss Avenue Greeley, Colorado 80631 (800)336-9633 (970)356-8800 (970)356-8850 (fax) Dee Neiman, Owner Best regards, Rod Woodard RV-8, #80033 [Elevators finished today!! woo, wooh!] "The second-slowest RV-8 builder in history, right EB!" Loveland, Colorado ________________________________________________________________________________
Date: Dec 26, 1997
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: re Master solenoid
> > ><< I vaguely remember seeing a Mooney master switch which was mostly solid >state i.e. a sliding knife switch which was push/pulled by a bowden cable. This > looks like a great solution to me. Has anyone done this? Maybe you could >use one of those 'isolation or 'security' battery switches from J C Whitney? >> Many sport auto racing jurisdictions required a main battery disconnect switch to assist rescuers need to eliminate electrical hazards while working an accident. A number of my RV builders have elected to use this type of switch in lieu of a battery master contactor . . . it can be easily reached from the pilot's seat. Question: can it be easily reached by someone standing outside on the wing -or- by someone working to extracate your buns after peeling away your canopy? One builder told me of his modification of the operating handle to allow attachement of a bowden control so that the "battery master" control was in it's customary place on the panel but didn't require electrical power to keep it closed. This is an interesting alternative to the isolatable essential bus architecture we've been recommending . . . IF you have control of everything attached to the bus. I.e., one can drop to a very low, essential goodies only, operating mode in case of alternator failure. >Cole-Hersee (sold thru trucking supplies outlets) has a relatively new >latching contactor (P/N 24200) that requires no continuous power to hold it >closed. A simple momentary switch action will close the 110A continuous rated >contacts, they will remain closed until another action from the same switch >will open them. It requires less than 3.5A to operate the latch. This might >help some of you as it is about the same size as the standard contactors. "Latching" devices have failuremodes that negate your ability to turn the power off at will . . . . the clasic battery contactor's common failures are all passive (power off) while a latching device has active failure (power on) modes. Bob . . . AeroElectric Connection //// (o o) ===========o00o=(_)=o00o========= < Go ahead, make my day . . . . > < Show me where I'm wrong. > ================================= <http://www.aeroelectric.com> ________________________________________________________________________________
Date: Dec 26, 1997
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Pre Positioning Flaps
m> > >What if you used a timer/switch arrangement. Let's say, for example, >full flap extension took 9 seconds and you wanted 3 flap positions. >Every time you bumped the flap switch it started the flap traveling and >simultaneously a 3 second timer. At the end of 3 seconds, the timer >times out and stops flap extension. Probably close enough for gov'm't work. With the bus voltage regulated buy the alternator, flap extension versus time would be reasonably consistent. Bob . . . AeroElectric Connection //// (o o) ===========o00o=(_)=o00o========= < Go ahead, make my day . . . . > < Show me where I'm wrong. > ================================= <http://www.aeroelectric.com> ________________________________________________________________________________
Date: Dec 26, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: re Master solenoid
Hi all, I'm just now wondering about the possibility of a simple automotive type battery master switch - the kind that attach to the battery and are hand operated. Since the battery is so close etc. I hear what Electric Bob says about arcing but when master is switched isn't nearly all power off anyway? This way would: 1 Save weight 2 Save money 3 Reduce complexity What would be the downside of it?? Hal Kempthorne RV-6AQ -- "Peace on earth, good will to all RV builders" halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC > I vaguely remember seeing a Mooney master switch which was mostly solid state > , i e a sliding knife switch which was push/pulled by a bowden cable. ________________________________________________________________________________
Date: Dec 26, 1997
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: master solenoid
>While working on the electrical system of the -4, I noticed the >master relay was getting very hot. I cannot see this as being normal, >but with my limited knowledge of electrical parts, I thought I would >see what "those who know" have to say. >It takes about 5-7 min for it to get hot. If I need to change it >now would be the time. How hot is "very hot"? A continuous duty rated contactor will have a resistance of 15-20 ohms and draw as much a .9 amps with the alternator running. This translates into about 12 watts of continuous heat that the contactor must reject though it's case and mounting feet . . . this CAN be too warm to hold your hand on but not dangerous for the contactor. Some folk have inadvertently used intermittant duty contactors as battery contactors (they're much lower resistance on the order of 3-7 ohms) and will distroy themselves when used for anything other than starter contactors. If you've had yours on for more than ten minutes and it's still alive, it's obviously a continous duty rated device. Bob . . . AeroElectric Connection //// (o o) ===========o00o=(_)=o00o========= < Go ahead, make my day . . . . > < Show me where I'm wrong. > ================================= <http://www.aeroelectric.com> ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Electric flap problem
Date: Dec 26, 1997
I'm tossing this one out to Van's support and the RV-listers. I've just started installing the electric flaps on my -6A. I've drawn the line 9.5" in front of the F605 web, trimmed the EF-601 to fit, clamped the WD617 canopy latch weldment in place to check clearances, and made a trial fit of the EF601/EF603 to the F605C. When I line up the bottom of the EF601 to the 9.5" line, I can't fit the EF601 to the F605C flange well enough to get a good overlap for rivets due to the WD617's getting in the way. I've made sure the WD617 is at the 3 1/16" mark per the canopy drawing. It looks like I have to add about 1/2, or so, width to the flange on the F605C to get anywhere close to making it fit and clear the WD617. Has anyone else had this problem? Jim Sears RV-6A #22220 ________________________________________________________________________________
Date: Dec 26, 1997
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Internal Antennas
>I understood Tracy Sailor has a copper tape antenna glassed into the aft >edge of the fiberglass gear leg covers. It seems to work for him. It >doesn't follow theory on what little I learned while getting a Tech. amateur >radio lic. But for small investment it will take I'm going to try it. I >have the plumbing for the coat hanger ant. in the wing tip if it fails. If >anyone know Tracy they might ask him what magic he did if anything to make >it ignor theory. We make an antenna analyzer availble for tweaking the non standard installations. See: <http://www.aeroelectric.com/Catalog/catalog.html> Bob . . . AeroElectric Connection //// (o o) ===========o00o=(_)=o00o========= < Go ahead, make my day . . . . > < Show me where I'm wrong. > ================================= <http://www.aeroelectric.com> ________________________________________________________________________________
From: "thomas r. jones" <tom144(at)theonramp.net>
Subject: Re: Pre Positioning Flaps
Date: Dec 26, 1997
How about a potentiometer on the flap mechanism . . . to drive a flap position indicator . . . and then two LM311 comparators, surplus, minature panel meter. Sounds like a good idea. I've used the voltage comparator from Radio Shack's Engineering book for positioning servos. It allows you to have multiple preset positions with a minimum of wires. Each position is chosen with toggle switches or rotary such as used with a multi cylinder EGT. You can also have a direct override of the electronics with a simple bat switch. This was many years ago where we built the circuits before some of these nice chips. I'm not familiar with the 'LM311' comparators, but it sounds like a simple way of doing it. ce to make it about 1/8 higher). Will the edge distance improve (without introducing distortions) if I make the cutout before fitting or do I need a wider F674? I'd appreciate comments from those who have been there. Thanks! Dennis Persyk 6A fuselage Barrington, IL ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Electric flap problem Part II
Date: Dec 26, 1997
I've gotten the F601 channel in pretty good shape, now; but, the F601 channel prohibits the flap weldment from moving through more than a 25 degree arc. The weldment will have to be trimmed some where the weldment is attached to the flap motor. I'm not sure how much will be enough to do it. Again, it's the WD617 that's in the way of everything. There just isn't any room to work with because the WD617 is so close to the F605. How much arc will I need. Seems we use 30 degrees of flaps? I may be able to get that much without filing to much off the end of the weldment. Maybe 1/8" will do it. Boy, things sure are tight! Jim Sears RV-6A #22220 ________________________________________________________________________________
From: RV6ToBuild <RV6ToBuild(at)aol.com>
Date: Dec 26, 1997
Subject: Re: Electric flap problem Part II
I am working on fitting the flap actuator into my RV6A also. I see the same problem of getting the unit in and still have a canopy latch. I haven't found the magic combination to make it all fit yet, but I am working on it. ________________________________________________________________________________
Date: Dec 26, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: Electric flap problem
What I did on mine was to add a 1/8" spacer between EF-601 and EF-603 at the upper end. This resulted in enough clearance from the Wd-617 without adding any flange width and still keeping the attach screws through EF-603 accessible . I riveted the spacer to EF-601 after installing platenuts on the backside for easier installation and removal. Don't know if this will solve your situation or not, but it seems that it is about like mine was. Les Williams/RV-6AQ/Tacoma WA I've just started installing the electric flaps on my -6A. I've drawn the line 9.5" in front of the F605 web, trimmed the EF-601 to fit, clamped the WD617 canopy latch weldment in place to check clearances, and made a trial fit of the EF601/EF603 to the F605C. When I line up the bottom of the EF601 to the 9.5" line, I can't fit the EF601 to the F605C flange well enough to get a good overlap for rivets due to the WD617's getting in the way. I've made sure the WD617 is at the 3 1/16" mark per the canopy drawing. It looks like I have to add about 1/2, or so, width to the flange on the F605C to get anywhere close to making it fit and clear the WD617. Has anyone else had this problem? Jim Sears RV-6A #22220 ________________________________________________________________________________
Date: Dec 26, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: F674 Edge Distance (Tip-Up)
Dennis, if you go ahead and make the cutout at least 1" undersize (per some previous postings) and then fit the skin, I think you will find that it will fit a lot better. The height of the F-631 cabin frame is irrelevant as it does not determine where the skin rests. It does happen to be a lot higher than a line projected from the tops of the F-606 and F-607 bulkheads so if your laying the F-674 skin on it, that will definitely cause a fitting problem. I am building a 6A tip-up canopy and have just strapped the F674 Aft Top Skin to bulkheads F606 and F607 as well as to the F631 Cabin Frame. I have NOT made the cut-out yet, thinking this would minimize distortion ( and George Orndorf didn't make the cut-out in his video). In its un-cut-out state the overhang over the top longerons at the forward end is only 3/8 inch. I loose 1/8 inch due to longeron thickness so I do not have enough edge distance. The edge distance increases linearly towards the rear, becoming acceptable about 12 inches forward of the aft end. My slant-height distance from longeron top surface to cabin frame top is 17 15/16 inches (17 7/8 per plans but I was advised by Van's Builder's assistance to make it about 1/8 higher). Will the edge distance improve (without introducing distortions) if I make the cutout before fitting or do I need a wider F674? I'd appreciate comments from those who have been there. Thanks! Dennis Persyk 6A fuselage Barrington, IL ________________________________________________________________________________
From: grihen(at)juno.com
Date: Dec 26, 1997
Subject: Batteries and Starters
In the rvator articles circa 1992 there was one about installing a 17AH gell cell battery in Vans 's RV. I elected to go this route so that I could mount the battery on the foreward side of the firewall. I have installed one of the lightweight starters advertised in numerous publications under the heading "HOMEBUILDERS LOOK''. The starter will not spin the engine fast enough to start. I have a newly rebuilt H2AD (9:1 compression ratio). I am using #4 cables. If I jumper from my truck the starter spins fast enough. Sounds like I need a stronger battery but before I do that, does anyone have any experience with this battery and/or starter or any other words of wisdom? John Henley (grihen(at)juno.com) Almost ready for inspection ________________________________________________________________________________
From: Sport AV8R <SportAV8R(at)aol.com>
Date: Dec 26, 1997
Subject: Re: Internal Antennas
Larry P wrote: > The trouble is it would not be just the gearleg, it would be the whole > airplane as the gear is securely bolted to same. > Now, that all depends on where you place the feed point, doesn't it. The mass of metal on the back side of a shunt feed has little practical effect on resonance. Another way of saying this is that DC grounding a shunt-fed antenna is not only not de-tuning; it's inherent in the design. But if you're new to antennas, it certainly "looks wrong." ".......securely bolted to same...??" We certainly hope so; otherwise Landings might not equal Takeoffs! On a related note, KB2DU wrote: has anyone checked the VSWR on the com antenas in the gear struts & farrings with a good SWR meter like a Bird etc. That should tell you how good its doing real fast. I disagree. A dummy load shows a very respectable VSWR but doesn't get out very well. (Okay, so I DID call CQ once when using a 100w lightbulb to test a tube transmitter and had a guy answer me from several states away) If the antenna is a good match to the feedline and the transmitter, well and good; the other half of the store is radiation efficiency and pattern, matters on which a SWR meter is absolutely mute. Bill B ________________________________________________________________________________
From: "Robert Acker" <n164ra(at)mindspring.com>
Subject: Re: Batteries and Starters
Date: Dec 26, 1997
> From: grihen(at)juno.com > enough to start. I have a newly rebuilt H2AD (9:1 compression ratio). John, I can't help you with your question, but noticed you have an H2AD. Could you share what you did for engine baffling (i.e. start from scratch, modify van's kit...)? Also, how big a "bump", if any, did you have to make for fuel pump/cowl clearance? Thanks, Rob (RV-6Q w/H2AD). ________________________________________________________________________________
From: "J VanGrunsven" <rvforpla(at)pacifier.com>
Subject: Re: Batteries and Starters
Date: Dec 26, 1997
I have been using a 18 amp hour battery for over 3 years now and have never had any problem at all. My rv-4 has an o-360 with C.S. prop and the old heavy lyc starter. ________________________________________________________________________________
From: Flyinghi(at)worldnet.att.net
Subject: Re: Need Advice: Do they make colored vinyl/tape for stick on
trimstripes ?
Date: Dec 26, 1997
---------- > From: Scott Johnson <rvgasj(at)popmail.mcs.net> > To: rv-list(at)matronics.com > Subject: RV-List: Need Advice: Do they make colored vinyl/tape for stick on trimstripes ? > Date: Wednesday, December 24, 1997 1:35 AM > > > For my entire paint scheme I am using Air Graphics of Madison. I met these guys and gals at OSH and was fasinated with their quality. They have the Vans series of aircraft on file and do everything from designing your entire paint scheme to simply cutting your graphics. They can be reached at (608) 845-1477 or fax at (608) 845-1478. I had them design my paint scheme and it probably took 10 designs before I finally got what I was looking for. The next step will be seeing it in color before having them cut the vinyl. They assure me that installation will be a breeze and speed will not be an issue. I believe they will do as much or as little as you want. Give Gene a call and discuss your project. Regards, Charles Golden N609CG RV-6A ________________________________________________________________________________
Date: Dec 26, 1997
From: Louis Willig <larywil(at)home.com>
Subject: Looking for an RV-4
If anyone has a nice RV-4 for sale in Georga or Alabama, please let me know. I'll be in Atlanta for three days, Jan.10-11-12. Thanks. Louis Willig, (610) 668-4964 ________________________________________________________________________________
Date: Dec 26, 1997
From: Alex Peterson <alexpeterson(at)MCI2000.com>
Subject: Re: Electric flap problem
> I've drawn the > line 9.5" in front of the F605 web, trimmed the EF-601 to fit, clamped > the WD617 canopy latch weldment in place to check clearances, > and made a trial fit of the EF601/EF603 to the F605C. When I line > up the bottom of the EF601 to the 9.5" line, I can't fit the EF601 to > the F605C flange well enough to get a good overlap for rivets due to > the WD617's getting in the way. I've made sure the WD617 is at the > 3 1/16" mark per the canopy drawing. It looks like I have to add > about 1/2, or so, width to the flange on the F605C to get anywhere > close to making it fit and clear the WD617. Has anyone else had > this problem? Jim, I'm building the slider, so I don't have the WD617 and hence can't help with that. However, I had to position the forward lower end of EF601 at 10" just to get the clearance necessary for the flap weldment yoke (which attaches to the rod end on the actuator motor) as it swings through its travel. Be sure to put the weldment in place to verify clearance in this area. Alex Peterson 6A finishing kit, Maple Grove MN ________________________________________________________________________________
From: "Rick & Barb Osgood" <randbosgood(at)POP.A001.sprintmail.com>
Date: Dec 26, 1997
Subject: Cost of kits for 1998
Has anyone heard what the price increase may be for 1998 on the various kits. I am still working on the wings for my 6A and would like to wait before Ipurchase the fuselage kit. If the price increase is $50.00 then it may be worth the cost as I have limited storage space. If the cost is $300.00 then I will buy it now. Any feedback would help me make the decision. Thanks Rick ________________________________________________________________________________
From: "kevin lane" <n3773(at)worldnet.att.net>
Subject: Re: Pre Positioning Flaps
Date: Dec 26, 1997
> >I have been watching this flap position indicator thread and wonder > >why any of you want to make more work for your selves? I have been watching this thread and noticed how the most complicated ideas come from the "halfway thru the empennage" guys whereas the KISS theorists seem to be actually flying! ________________________________________________________________________________
From: morristec(at)icdc.com
Date: Dec 18, 1997
Subject: Reg number size
I am at the stage of painting and have a question about the Registration number size requirements. Part 45 of the FARs says that we can use 3" if we stay in the country (US). What size do we need if we plan to fly from the US to Canada? Dan Morris ________________________________________________________________________________
Date: Dec 26, 1997
From: Gil Alexander <gila(at)flash.net>
Subject: Re: Electric flap problem
22> > >I'm tossing this one out to Van's support and the RV-listers. > >I've just started installing the electric flaps on my -6A. I've drawn the >line 9.5" in front of the F605 web, trimmed the EF-601 to fit, clamped >the WD617 canopy latch weldment in place to check clearances, >and made a trial fit of the EF601/EF603 to the F605C. When I line >up the bottom of the EF601 to the 9.5" line, I can't fit the EF601 to >the F605C flange well enough to get a good overlap for rivets due to >the WD617's getting in the way. I've made sure the WD617 is at the >3 1/16" mark per the canopy drawing. It looks like I have to add >about 1/2, or so, width to the flange on the F605C to get anywhere >close to making it fit and clear the WD617. Has anyone else had >this problem? Jim, ... check the archives ... this is an old problem that Vans hasn't fixed. Use "electric flap" "warning" "tilt-up" as key words ..:^) I drew a scale drawing and found that a fuselage made to plans dimensions WILL have this problem. (Read the support line "you're the third one this week quote" ...:^) You can lower the top of the front support channel a little where it meets the F605 cross channel, but be careful that the 'swinging arm' of the flap drive weldment doesn't hit the back of the support channel. The excess steel in the U of this weldment that the flap motor bearing connects to can be ground away a little for some extra clearance. There doesn't seem to be anything magic about the 9.5" dimension ... try making that a little larger, there is excess metal in the side panels. The Wd-617 weldment can be moved _slightly_ forward to help (shim the support blocks), but be careful that you don't hit the weldment with the seat backs in their most rearward position. Again a small shim at the F-605 cross piece can help move the seat back a little further forward -- some builders do this with a small UHMW plastic piece anyway since they don't like the hitting of two painted pieces (the seat back and the F-605) when the seat back is hinged backwards and forwards for baggage access. Another option is to move this Wd-617 weldment both up and back a little .. same warnings as above. A combination of all of the above items seems to eventually make this area work. Gil (wish Vans would get his dimensions right) Alexander PS you are lucky, if you buy the kits seperately, you don't have the Wd-617 weldment (it's in the finish kit) when you install the electric flaps and seats ... > >Jim Sears >RV-6A #22220 ------------------------------------------------------- mailto:gila(at)flash.net Gil Alexander, Los Angeles, CA ________________________________________________________________________________
Date: Dec 27, 1997
From: Don Champagne <mongo7(at)ix.netcom.com>
Subject: Electrical Power to Flight Instruments
W B Ward wrote: > > > > Buzzard breath. BUZZARD BREATH?? How did you know?? > > Sorry, but the smallest Douglas product I ever worked on, was a DC-3, >That was and still is fine machine. In fact I belong to a group that has a DC-3 and we've made it a flying museum. > currently work the 10s and 11s, but Im not sure if their RATs are > hydraulic or electric, I have no knowledge of the systems on the DC-10/11 so it may be. > > The DC9, has an airborne operable APU doesnt it? Seems as I recall one of my fellow employees who did work on them, mentioning something about that. That is correct. And it capable of being started in flight to provide electrics. > Speaking from curiosity only, and since you have first hand experience with them, on the 767, how did they handle the failure modes, if you lost a CRT? I know on the glass Douglas panels, they have a priroty arrangement which automatically switches critical info to another CRT if one goes toes up. The B-767 has two models and different methods of addressing flight instruments. The domestic version has only stand-by flight instruments (powered from the battery buss) if all electrics are lost (including the APU)that blackens the screens. The engine instruments are presented on a standby instrument panel of its own. It gives Fuel Flow, EGT, EPR,or N1. (depends on the engine PW or GE) However on the International model they have an HMG (Hydraulic Motor Generator) which deploys if you have a total electrical failure. It will provide power to the Captains side of EFIS system and with the throw of a switch, power the Co-pilots side. But not both at the same time. I hope this answeres your question. And may I add that I like your sense of humor in accepting my remark "Buzzard Breath" If I can be of any further help Yell!!! My Best, Don RV-6QB N767DC 90% Complete O-360 C/S ________________________________________________________________________________
From: pbennett(at)zip.com.au
Date: Dec 26, 1997
Subject: Re: Pre Positioning Flaps
> Very much like the Cessna concept.... Certainly > would be more accurate than a timer... Fred, Why the accuracy? Van's mechanical design has positions "retracted", "half" and "full". "Half" doesn't need to be very repeatable.The timer seems like a good compromise. On the other hand, I am toying with sacrificing one of my old model aircraft servos by removing the motor and using the amplifier to drive big transistors or a relay (to short the flap motor.... more accuracy!) and feeding the flap actuator position back through the servo output wheel and feedback pot. Puts it all in a convenient package. Peter Bennett Sydney Australia RV6 doing the fiddly bits before engine ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Electric flap problem Part II
Date: Dec 27, 1997
Thanks to the listers who responded. Your answers may have saved my day. I'll try shortening the EF601 and maybe do some trimming on the flap weldment. I'll also try moving the EF601 forward at the base. I may also put the rear channel in place so I can see how much I can move things before I get into trouble with my side panels. I tried looking at the archive only to lose interest after a while of looking at nothing that helped. The note to the list gets much quicker results. A seach of the archives would be so much easier if our responses didn't include all of the question. Of course, I admit it's much handier for printing out if it does. :-( Again, this is a design problem that's been going on for some time. I have contacted Van's in the past with problems I've had only to find out years later that the problems still exist. Personally, it doesn't make sense to me to not take care of these design and parts allocation problems because they all cost the company money due to time lost answering our questions. I find it more important to fix spar hole drilling problems in Phlogiston spars, electric flap fit, quality of parts, etc. than to do some of the things like cutting out the lightening holes in the wing ribs. Even though cutting out the holes takes time, it is straight forward and doesn't need to be fixed due to a flawed part/design. Thank goodness they have a great support team. They need one. Just to name some I've encountered this year that aren't caused by my lack of skills: 1. When I got my fuselage kit, I found that there was no cover plate for the hole in the firewall if I didn't chose to do the recess box. I got the recess box. Why not include the darned box, to start with? 2. The firewall came assembled. Nice time saver. Crooked. I had to shim a bit to cover up the flaw. Didn't they use a jig? 2a. I almost forgot the step I had to return because it was welded off center at the foot. I returned it when my wife saw the flaw without any coaxing. 3. Parts in kits not identified well. Used parts for wrong things or made up parts when I didn't need to. 4. Manual out of sequence. Could have caused some real problems around the seat and baggage area if I had followed their directions on the floors. It would also have helped to have had the rudder cable instructions before that, too, since the cable must be run from the rear first and not just around the baggage comparment. I had a heck of a time getting the bushings back out. :-( 5. The flap system doesn't go in per the plans. Also, an extra part thown in to throw us off. Hey, maybe I can use that part to cut up for testing the fit! :-) 6. If one orders the metal prop instead of using wood, he has to buy an extra spinner bulkhead. They are selling metal props, not wood ones! Why not ask for the preference on the order sheet and send the correct bulkheads? 7. I got the new cowl. Nice. No instructions for it in the finishing kit. When I got them, I could see there would be a lot of guessing going on in my future. 8. Plans are very hard to read. Thank goodness I'm a builder who's been at it for a while. I have a complete set that I got some time ago. I have to go back to them regularly to get dimensions and such. I know there are others; but, these are all I can think of right now. I do know from recent notes that I'm going to have fun with the elevator pushrod fit at the weldment. It doesn't seem to fit either! And I was hoping to have my RV flying by mid-1998. Maybe not. Gotta go. Thanks for letting me vent my frustrations. Maybe Scott can take some of these problems back to the shop with him. The RV-6A is going to be around for some time to come. They could do some fixes on them before coming out with a RV-8A? Jim Sears RV-6A #22220 (Frustrated, again.) ________________________________________________________________________________
Date: Dec 27, 1997
From: Denny Harjehausen <harje(at)proaxis.com>
Subject: Re: Reg number size
What size do we need if we plan to fly >from the US to Canada? > >Dan Morris *All I have heard from flying up there is 3" is fine. Happy Building In 1998! Denny RV-6 ________________________________________________________________________________
From: DFaile <DFaile(at)aol.com>
Date: Dec 27, 1997
Subject: Re: Reg number size
<< Part 45 of the FARs says that we can use 3" if we stay in the country (US). What size do we need if we plan to fly from the US to Canada? >> Dan, Three inch will do for Canada, however, you do need authorization to fly a homebuilt into or over Canada. You can get that very easily and by FAX. They usually give you a window of time for your Canada flight and some restrictions (such as no night VFR and no VFR on top). If you need the process, let me know and I can send you the infor by email or snail mail. The 3" numbers usually look so much better on a homebuilt. Oh, by the way, if your speed is going to be above 200, large numbers are in order. I am working with a builder who was required to change to large numbers (not an RV) because of his speed. david faile, fairfield ct CFII/A&P Christen Eagle since '82 RV6 started ________________________________________________________________________________
Date: Dec 27, 1997
From: pagan <pagan(at)cboss.com>
Subject: Pictures & Inspections
What should I be taking pictures of as I build and how many? When do I have to have different assemblies inspected? Do I have to have the H/S skeleton inspected before closing with the skin? ETC. Bill Pagan -8A empennage ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Date: Dec 27, 1997
Subject: Re: Electric flap problem
> > > I've just started installing the electric flaps on my -6A. > It looks like I have to add > about 1/2, or so, width to the flange on the F605C to get anywhere > close to making it fit and clear the WD617. Has anyone else had > this problem? > > Jim Sears > RV-6A #22220 > Yes. Another case of do what is necessary to make it fit. Mine didn't come close to fitting the way it was supposed to. I had to make the diagonal piece connect way further back at the top and had to make the piece much longer to clear the steel arm as it moves. Larry Pardue RV-6Q Cabin Frame ________________________________________________________________________________
From: "Joe Rex" <jfr(at)ix.netcom.com>
Subject: Re: Pictures & Inspections
Date: Dec 27, 1997
Bill, To answer your last question first, you do not have to have any "pre-cover" inspections done on your RV. Yes, you do need to take pictures and keep a written log of your work. I try to take pictures of pretty much everything that goes into the innards of my RV at some point. I number these pictures in a photo album. In my construction log, I number the entry that corresponds to that picture. The other thing that I try to do is to make sure that at least one picture from each assemble shows my shop in the background. With the FAA cracking down on "hired gun" builders, it seems to me that this is a good way to prove to the feds that I built my own. Hope this helps. Joe Rex ---------- > From: pagan <pagan(at)cboss.com> > To: rv-list(at)matronics.com > Subject: RV-List: Pictures & Inspections > Date: Saturday, December 27, 1997 7:39 AM > > > What should I be taking pictures of as I build and how many? > > When do I have to have different assemblies inspected? Do I have to have > the H/S skeleton inspected before closing with the skin? ETC. > > Bill Pagan > -8A empennage > > > > > ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Date: Dec 27, 1997
Subject: Re: Internal Antennas
> > > Larry P wrote: > > > The trouble is it would not be just the gearleg, it would be the whole > > airplane as the gear is securely bolted to same. > > > Now, that all depends on where you place the feed point, doesn't it. The mass > of metal on the back side of a shunt feed has little practical effect on > resonance. Well I did consider this but am still somewhat skeptical. If someone can make it work I would be very interested. The point about SWR telling nothing about antenna performance is also something I thought about mentioning but I hate to burst the bubble of every CBer and almost every ham around. This is one of the most sacred of all the cows. A lot like oversquare and running lean of peak, in aviation. Larry Pardue RV-6Q Cabin Frame ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Date: Dec 27, 1997
Subject: Re: Pictures & Inspections
> > > What should I be taking pictures of as I build and how many? > > When do I have to have different assemblies inspected? Do I have to have > the H/S skeleton inspected before closing with the skin? ETC. > However many pictures you like. Personally I like to take pictures of every "job." It gives a sense of progress to look through them. There is no requirement for any inspections prior to the one when you are ready to fly. It could sure be a good idea to have someone knowledgable look things over from time to time though. Larry Pardue RV-6Q Cabin Frame ________________________________________________________________________________
Date: Dec 27, 1997
From: Marc DeGirolamo <mdee(at)dlcwest.com>
Subject: foot wells
I have a question regarding installing fotwells in the RV-4. I built the footwells as per plans (McReynolds) and am ready to install them but there seems to be a few problems. - the flap handle seems to go right through the middle of the footwell. Were these intended for ships with electric flaps ? - The aileron push tubes (big ones) contact the front(forward)of the footwell. It would seem that I would have to move the pushtube forward on the control column, which would mean moving the bearing attatch point forward (re-welding it so the bearing sits on the forward side of where it is now). Were these footwells designed for the smaller aileron push tubes..? Have any of you RV-4 builders had these same problems when installing the footwells ? Those of you who have installed them, are they worth going through all this extra work ? IMHO, I feel that it would be a lot more comfortable for the person in the back seat to have them installed, so I will probably work through these problems. I would like some ideas as to what you guys have done. Marc DeGirolamo RV-4 finishing control hookups....elevator/rudder/aileron/flap... Marc DeGirolamo RV-4 Saskatoon,SK. Canada ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Dec 27, 1997
Subject: Re: Pictures & Inspections
>> What should I be taking pictures of as I build and how many? >However many pictures you like. Personally I like to take pictures >of every "job." It gives a sense of progress to look through them. Another thing taking pictures helps with: helping other builders. The album you keep of "the other pictures" will some day help someone else who is building. There is nothing like photos when you're trying to build something. I took lots of photos of both the project as it went together, but also aircraft at fly-ins. It helps to see how someone else did what you are trying to figure out. So: take photos to document what you did; also, take photos to show someone how you did what you did. Michael RV-4 232 Suzie Q Flying ________________________________________________________________________________
From: "Dennis Persyk" <dpersyk(at)worldnet.att.net>
Subject: Re: Internal Antennas
Date: Dec 27, 1997
---------- > From: Larry Pardue <n5lp(at)carlsbad.net> > To: rv-list(at)matronics.com > Subject: Re: RV-List: Internal Antennas > Date: Saturday, December 27, 1997 1:46 AM > > > > > > > > Larry P wrote: > > > > > The trouble is it would not be just the gearleg, it would be the whole > > > airplane as the gear is securely bolted to same. > > > > > Now, that all depends on where you place the feed point, doesn't it. The mass > > of metal on the back side of a shunt feed has little practical effect on > > resonance. > > Well I did consider this but am still somewhat skeptical. If someone > can make it work I would be very interested. I initially thought it would not work due the close proximity of the gear leg but I'm not sure. Sometimes rather crude-looking antennas radiate well in spite of theory and good engineering practice. I'd say "try it". I'd start with a simple center-fed dipole and see how it works on the ground and in the air. Dennis Persyk/N9DP former DX-er turned RV builder Barrington, IL ________________________________________________________________________________
Date: Dec 25, 1997
From: "David A. Barnhart" <barnhart(at)a.crl.com>
Subject: Re: RV-Bookstore Catalogs
Bob Skinner wrote: [lots of worthwhile stuff deleted]... > There are a lot of "old timers" on the list but I've noticed that some of >their postings are becoming few and far between. They've been on the list >for several years and have seen the same questions being asked over and >over. It might tend to make some of them (us) grumpy but we have to realize >that there are new people on the list all of the time and they have the same >questions as we had when we started out. So, sometimes, they get a little >grumpy when they perceive useless banter. Try to humor them if you can. That's right. Humor me ;-) (grump, grump!) 3.5 years ago when I subscribed to this list, there were maybe 12-20 messages per day. Back then, I could take the time to read them all. Now, with 50-60 messages each day, I can't possibly read them all. (Hey that's it! a new excuse! My RV isn't finished yet because of all those pesky rv-list messages! ;-)) However, just because I don't respond to many messages does not mean that I am not eager to help. If anyone is REALLY looking for an answer from me, just send me a private email. I answer every one of those. After 37 months, my RV-6 has outgrown the garage. It's time to move it to my hangar and put the wings on. I've been sorely temped to start the engine in my front yard, but I've resisted so far. Best Regards, Dave Barnhart rv-6 sn 23744 N601DB the last 10% takes 90% of the time ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 27, 1997
Subject: Re: Pictures & Inspections
> What should I be taking pictures of as I build and how many? > > When do I have to have different assemblies inspected? Do I have to have > the H/S skeleton inspected before closing with the skin? ETC. > > Bill Pagan > -8A empennage Hi Bill, The answers you've already received are right on target... pictures enough to show somebody that _you_ actually did the work and no FAA _required_ inspections. One thing I'll add is that you might want to hook up with an EAA tech counselor and ask him or her to inspect your work on the HS before you close it up. Two reasons: (1) you'll find out if you're doing something terribly wrong before you've repeated your mistake well into the empennage; and (2) some insurance carriers will provide better rates and 1st flight coverage if you've had at least 3 visits from a tech counselor. Happy building! Rod Woodard RV-8, #80033 [empennage almost complete] Loveland, Colorado ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Dec 27, 1997
Subject: Re: foot wells
>I have a question regarding installing footwells in the RV-4. >- the flap handle seems to go right through the middle of the footwell. Were >these intended for ships with electric flaps ? >Those of you who have installed them, are they worth going >through all this extra work? I feel that it would be a lot more >comfortable for the person in the back seat..... I designed my own so can't say much about any other design. NO, they aren't (shouldn't) be just for electric flaps. My flap handle is on the inside third of the well. Still plenty of room for a foot. YES, they are worth the extra work. Find an airplane with them and one without and sit in each. WHAT a difference for the person in the back. Keep fiddling with them. It may be the wells need to be set back further (less hassle) or rebuilt (medium hassle) rather than messing with the controls (big hassle). Michael RV-4 232 Suzie Q Flying ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 27, 1997
Subject: Re: foot wells
> Have any of you RV-4 builders had these same problems when installing the > footwells ? Those of you who have installed them, are they worth going > through all this extra work ? IMHO, I feel that it would be a lot more > comfortable for the person in the back seat to have them installed, so I > will probably work through these problems. I would like some ideas as to > what you guys have done. I can't help you with the installation, but from somebody who's been in the back seat of RV-4's with and without the footwells, I can say that they definitely make the back seat more comfortable. The other thing I'll suggest is that if you install rudder pedals to the back seat, you should try to insure that they don't interfere with where the passenger's feet will rest in the footwells. A friend of mine installed rudder controls in his -4 with the footwells and it's very uncomfortable to put my feet in the footwells while at the same time making sure I stay off the rudders. I end up trying to flex my foot backward--in excess of 90 degrees at the ankle--to avoid the rudder pedals. Just a thought... Rod Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 27, 1997
Subject: Twisted Elevator
Hi folks: After drilling a new elevator control horn ($23 from Van's) I finally finished my left elevator last night. I was disappointed to find that there is a fairly significant twist (about 3/4") from one end of the left elevator to the other. I'm not sure how it happened, but there's no question that it's there. The right elevator built in the same V-jig is straigh as an arrow (or a Bonanza, if that's your preference). The question: Should I plan on rebuilding this piece? I'm hoping that if I can get the tip to line up with the HS when I drill the control horns that the twist at the root end will not be noticeable? Is this just wishful thinking? I know this has been discussed in the archives, but I couldn't find it. Thanks in advance. Rod Woodard RV-8, #80033 [all bent out of shape!] Loveland, Colorado ________________________________________________________________________________
From: Qmax LLC <QmaxLLC(at)aol.com>
Date: Dec 27, 1997
Subject: Re: Noisy -4
<< It sounds like the exhaust is beating directly on a big bass drum. >> My earlier post suggested that the material of the aircraft is a sounding board exactly as is the back side of a violin; take out the back side and you've got the quietest violin you've ever not heard. What you've got going is exactly what you think it sounds like; the exhaust is beating on an aluminum drum head. What you've got to do is tune the surface to a different frequency so that it doesn't resonate. In this case sound insulation, per se, won't do very much to isolate the source. However, it will alter the mass of the drum head thereby changing the frequency at which it resonates. And if you can move the natural frequency of the surface to outside the range of the exhaust pulses you've got most of it licked. Unfortunately the only way to do that outside an acoustics lab is trial and error. But it can be done and it's really not very hard to hit a large improvement. Consider the mirror on your car: ever notice that it vibrates at some engine speeds? Well, okay maybe yours doesn't but I've got 175000 miles on her. Just the lightest touch totally kills it. Tape a nickel to the back side and you get the same effect. Give it a shot and let us know what happens. Bob ________________________________________________________________________________
From: RV4Bell <RV4Bell(at)aol.com>
Date: Dec 27, 1997
Subject: Re: foot wells
When I ordered my Foot well kit, from Van's, the person I was dealing with informed me not to use the plans in the RVator as the aileron push/pull rod would hit the foot well as designed. I set the foot well as far aft as possible and changed the angle to clear the aileron push/pull rod. Bruce Bell RV-4 #2888 Working on the cowl, spinner and Sensenich prop connection! ________________________________________________________________________________
Date: Dec 27, 1997
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: Pilot and cabin measures...
Vanremog wrote: > Basically you move the rollover bar forward about 1.5" and raise it > about 1/4" > on spacers. I toed-in the parallel rollover bar feet by fluting > because the > farther fwd you go, the fuselage starts necking down. Then you must > jack up > the roller brackets (I even had some extra steel welded on because the > > mounting holes were too close to the ends) on the canopy weldment. > When > fitting the canopy plexiglas you need to take a slim pie cut out of > each side > to account for this dimensional change but the result is worth it if > you are > tall and have taller friends. I'm hoping to give Brooke Shields and > Mira > Sorvino rides someday (well, I can dream can't I). > > I have 41" of vertical height from seat pan to inside of canopy crest. > > -GV Gary, When Brooke and Mira show up at your hanger, please give me a call!! :^) Ed Cole ________________________________________________________________________________
Date: Dec 27, 1997
From: "Robert D. Gibbons" <planenuts(at)theonramp.net>
Subject: N-numbers
Is the requirement for large N-numbers 200 MPH or 200 Knots? Might make a diference. Bob Gibbons #80067 ________________________________________________________________________________
Date: Dec 27, 1997
From: Mike Flaherty <yogieb(at)pipeline.com>
Subject: Re: N-numbers
> >Is the requirement for large N-numbers 200 MPH or 200 Knots? >Might make a diference. > >Bob Gibbons >#80067 > >Bob If the maxium cruising speed exceeds 180 knots CAS (207 mph), the registration marks must be at least 12 inches high. Mike > > > ________________________________________________________________________________
From: "jeffrey m. sedlock" <jlock(at)centuryinter.net>
Subject: Re:wing storage cradle
Date: Dec 27, 1997
can someone give me a simple description of a wing storage cradle. I have some 2x6s, 2x4s, and old carpet for materials. I'm not good with wood. thanks jeff jlock(at)centuryinter.net ________________________________________________________________________________
From: RV4131rb <RV4131rb(at)aol.com>
Date: Dec 27, 1997
Subject: Re: foot wells
Marc, I dont know anything about the foot well panels you are installing. The angle is obviously wrong if they are hitting your push tubes. The pans I installed in my 4 leave me with over 1" of clearance for the aileron push tubes. You need to start the angle down farther aft from the main spar or decrease the angle. And yes they are well worth the time and effort. Your passengers will apreciate them very much. They will work fine with electric or manual flaps. Ryan Bendure ________________________________________________________________________________
Date: Dec 27, 1997
From: Sam Buchanan <sbuc(at)traveller.com>
Subject: Re: Pictures & Inspections
mikel(at)dimensional.com wrote: > Another thing taking pictures helps with: helping other builders. The album > you keep of "the other pictures" will some day help someone else who is > building. There is nothing like photos when you're trying to build > something. I took lots of photos of both the project as it went together, > but also aircraft at fly-ins. It helps to see how someone else did what you > are trying to figure out. So: take photos to document what you did; also, > take photos to show someone how you did what you did. Very good point, Michael. With today's technology, the Web is also a great place to share a construction log and photos. My attempt to do so is: http://www.ath.tis.net/~sbuc/rv6 Sam Buchanan sbuc(at)traveller.com ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 27, 1997
Subject: Re: Pictures & Inspections
Use a EAA tech ---needed for insurance and firstflight coverage as already noted. Pictures prove you built it and help you remember what you did. Get together other homebuilders etc to look at project from time to time. Might catch something you missed or occasionally spark your imagination with a good idea. JR ________________________________________________________________________________
From: "Zeidman, Richard B" <Richard.Zeidman(at)PHL.Boeing.com>
Subject: Twisted Elevator
Date: Dec 27, 1997
> Subject: RV-List: Twisted Elevator > > > Hi folks: > > After drilling a new elevator control horn ($23 from Van's) I finally > finished > my left elevator last night. I was disappointed to find that there is > a fairly > significant twist (about 3/4") from one end of the left elevator to > the other. > I'm not sure how it happened, but there's no question that it's there. > The > right elevator built in the same V-jig is straigh as an arrow (or a > Bonanza, > if that's your preference). > > The question: Should I plan on rebuilding this piece? I'm hoping that > if I can > get the tip to line up with the HS when I drill the control horns that > the > twist at the root end will not be noticeable? Is this just wishful > thinking? > > I know this has been discussed in the archives, but I couldn't find > it. > > Thanks in advance. > > Rod Woodard > RV-8, #80033 [all bent out of shape!] > Loveland, Colorado > Rod- I had a similar problem. When I finished my L elevator I noticed a twist in the trim tab. What I decided to do,(and it worked) was to drill out the rivets on the lower side of the tab, clamp the elevator and tab in line to a steel straight edge, and redrill the hole to the next size. I then installed pop rivets. I believe if you drill out the spar rivets on the lower side, realign, drill and rerivet, you may get what you need. Good Luck Rich Zeidman RV6A 25224 waiting for wing kit > ________________________________________________________________________________
From: "Rick & Barb Osgood" <randbosgood(at)POP.A001.sprintmail.com>
Date: Dec 27, 1997
Subject: Re:wing storage cradle
From: "jeffrey m. sedlock" <jlock(at)centuryinter.net> Subject: RV-List: Re:wing storage cradle Date: Sat, 27 Dec 1997 12:45:51 -0600 can someone give me a simple description of a wing storage cradle. I have some 2x6s, 2x4s, and old carpet for materials. I'm not good with wood. thanks jeff jlock(at)centuryinter.net Hi Jeff. I just built a cradle for my 6A wings. The layout was pretty straight forward. Here's how I did it: a) Used 2 x4's to build a rectangular frame. Frame size 6' x 2' (could be 6' x 3') b) I then used 3/4" plywood as a base cover over this frame (plywood on bottom). c) Used 2 2 x 4's to make upright posts and mounted these at each end of the rectangle. In the middle.... d) Used scrap plywood to make 2 reinforcemaent gussets at the base of the center uprights to give it more strength. e) Nailed a 2 x 2 board across top of both upright posts f) Put caster wheels on botom to be able to move it around. I will put carpet pad on the bottom base and then bungee cord the wings together at the top. Total cost approx $30.00 ________________________ \ \ ======== \__________________________ \ ----------------------------------------| 2 x 4 frame Hope this helps Rick ________________________________________________________________________________
Subject: Oil Filler Door Fastening - RV-4
From: ron.taborek(at)flight642.com (RON TABOREK)
Date: Dec 27, 1997
In my plans the oil filler door in the RV-4 cowl is shown latching with two CAMLOC wing head fasteners. Can anyone suggest a design which does not require the wing head fasteners? I have seen a neat design using piano hinge for the fastener as well as well as for the hinge itself. However, I cannot think of a neat way to secure the pin locked. Advice would be appreciated. ron.taborek(at)flight642.com RV-4 Installing O-320 Toronto ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Twisted Elevator
Date: Dec 27, 1997
>Hi folks: > >After drilling a new elevator control horn ($23 from Van's) I finally finished >my left elevator last night. I was disappointed to find that there is a fairly >significant twist (about 3/4") from one end of the left elevator to the other. >I'm not sure how it happened, but there's no question that it's there. The >right elevator built in the same V-jig is straigh as an arrow (or a Bonanza, >if that's your preference). > >The question: Should I plan on rebuilding this piece? I'm hoping that if I can >get the tip to line up with the HS when I drill the control horns that the >twist at the root end will not be noticeable? Is this just wishful thinking? > >I know this has been discussed in the archives, but I couldn't find it. > >Thanks in advance. > >Rod Woodard >RV-8, #80033 [all bent out of shape!] >Loveland, Colorado > > Rod, Bummer man! Happened to me as well..on the right elevator. I'm pretty sure it was from having the v-blocks not trued properly. The edges of one of my blocks are not square..and had to shim it to get the left elevator built straight. The twist in mine is 5/8" at the root end. I'm not planning on redoing it..because..(hold onto yer hat!) the twist just happens to be in the "right" direction to help offset torque and spiral slipstream. I've been told that the Kitfox instrucions tell the builder to offset the elevators ever so slightly to allow for a more solid center feel on the stick. Perhaps the twist will provide this as well? I'm NOT one for innaccurate airframes...don't get me wrong...but we're dealing with an airplane here...NOT brain surgery. I've flown some tweaked Cessna's in my day...and it didn't make them less safe in any way...just gave them "personality" :) So, I say set it aside, as I"ve done...and forge ahead. If it still bugs you when it's time to mount the tail on the fuselage, then you can redo it. I have set up my tail on the workbench (the AIRPLANE'S tail...NOT mine) and rigged the elevators with the counterbalance arms flush with the stabilizer surface...and everything seemed to line up pretty well at the elevator horn bearing...could only perceive the twist when standing back several feet and giving it the "steely eyed" squint. Good luck! Brian Denk -8 #379 preparing wing skins into the next millenium... ______________________________________________________ Get Your Private, Free Email at http://www.hotmail.com ________________________________________________________________________________
From: WAYNE FEGGESTAD <waynef@swing-n-slide.com>
Subject: cotrol alignment,plenum
Date: Dec 27, 1997
Occasionally someone creates a control surface that is warped. How can this be prevented besides insuring that the jig is aligned properly? I recently visited a sight with pictures of a plenum under the cowl. (lost the link - anyone have it?) What is the advantage of this? Wayne Feggestad RV-6 Tail - skinning surfaces ________________________________________________________________________________
Date: Dec 27, 1997
From: Scott Gesele <scottg(at)icsnet.com>
Subject: Re: Oil Filler Door Fastening - RV-4
>In my plans the oil filler door in the RV-4 cowl is shown latching with >two CAMLOC wing head fasteners. Can anyone suggest a design which does >not require the wing head fasteners? > >I have seen a neat design using piano hinge for the fastener as well as >well as for the hinge itself. However, I cannot think of a neat way >to secure the pin locked. > >Advice would be appreciated. > >ron.taborek(at)flight642.com RV-4 Installing O-320 Toronto > I also didn't like Van's CamLoc method of securing the oil filler door. My solution was to use a Hartwell flush latch instead. It makes a real clean, no-drag installation. Wicks and ASS have these latches for about $12. Hope this helps. Scott Gesele N506RV - Flying :) ________________________________________________________________________________
Date: Dec 27, 1997
From: Craig Hiers <craig-RV4(at)worldnet.att.net>
Subject: Re: master solenoid
Robert L. Nuckolls, III wrote: > > > >While working on the electrical system of the -4, I noticed the > >master relay was getting very hot. I cannot see this as being normal, > >but with my limited knowledge of electrical parts, I thought I would > >see what "those who know" have to say. > >It takes about 5-7 min for it to get hot. If I need to change it > >now would be the time. > > How hot is "very hot"? A continuous duty rated contactor will > have a resistance of 15-20 ohms and draw as much a .9 amps with > the alternator running. This translates into about 12 watts of > continuous heat that the contactor must reject though it's case > and mounting feet . . . this CAN be too warm to hold your hand > on but not dangerous for the contactor. > > Some folk have inadvertently used intermittant duty contactors > as battery contactors (they're much lower resistance on the order > of 3-7 ohms) and will distroy themselves when used for anything other > than starter contactors. If you've had yours on for more than > ten minutes and it's still alive, it's obviously a continous > duty rated device. > > Bob . . . > AeroElectric Connection > Bob the relay gets hot enough that you would not want to hold it in your hand very long. I checked the part number and it's the continous duty relay. If you think this is the way it should be I will leave it. If there is something else I should check let me know. Thanks Craig Hiers ________________________________________________________________________________
Date: Dec 27, 1997
From: Craig Hiers <craig-RV4(at)worldnet.att.net>
Subject: Re: Oil Filler Door Fastening - RV-4
RON TABOREK wrote: > > > In my plans the oil filler door in the RV-4 cowl is shown latching with > two CAMLOC wing head fasteners. Can anyone suggest a design which does > not require the wing head fasteners? > > I have seen a neat design using piano hinge for the fastener as well as > well as for the hinge itself. However, I cannot think of a neat way > to secure the pin locked. > > Advice would be appreciated. > Ron I used the hartwell latches and they work very well and look pretty good too. If you go this route get some with the light spring tension, as the strong ones are way to much for the fiberglass door. As a suggestion, if you take a 20 oz pepsi bottle ( it's long with a small diameter) it will screw right into a lycoming dip stick tube, position the oil door so you can screw the bottle in through it. It makes putting in oil very easy. Good luck Craig Hiers RV-4 N143CH ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 27, 1997
Subject: Twisted Elevator Update
Hello listers! I went back into my shop this evening to survey my left elevator again. I made sure to remove all hammers and other potential tools of destruction from the area in anticipation of seeing my twisted elevator again. In preparation for some serious discussion with a couple of tech counselors who've been helping me, I decided to measure the _exact_ amount of twist and to try and determine which end it was coming from... My work bench isn't precisely flat so I decided to try out the kitchen countertop instead... remember I'm single. You married folks, don't try this at home. Well the long and the short of it is that my elevator is only twisted about 3/16" of an inch. It must have been sitting on some uneven portion of my workbench last night because I _know_ it was 3/4" last night. In any case, I'd rather have it perfect, but 3/16" is well within my tolerance and (I believe) the airframe's. Thanks to all those who responded. Sorry for the false alarm. Rod Woodard RV-8, #80033 [_still_ the 2nd slowest RV-8 builder. Thanks EB!] Loveland, Colorado ________________________________________________________________________________
Date: Dec 27, 1997
Subject: Re: wing storage cradle
From: bstobbe(at)juno.com (Bruce D Stobbe)
writes: >can someone give me a simple description of a wing storage cradle. I ============================================================================= Mine are stored in the basement side-by-side, trailing edges up, and are sitting on the spar at both inboard and outboard (sans tips) locations - they are not resting on the leading edge. This is very easy to set up if you have a corner wall you can use, as follows: If you stand facing the wall which the wings will run parallel to, all you need to do is attach a 2x4 (running horiz) which is wide enough to support both wings side-by-side to the wall running perpendicular to the one you are facing (huh?). The outboard spar overhang will rest on this 2x4. Attach another 2x4 to the wall you are facing (running horiz) just inboard of where the root rib would be - this will be used to support another 2x4 (running parallel to the one attached to the wall running perpendicular to the one you are facing - or have you already left the room??) which needs a vertical leg to support it on the other end. The inboard spar rests on this 2x4. Cut a triangle from 1/2 in plywood as a stabilizer and attach it to the foot of the leg. Presto, the wings are supported on the spar and don't take up too much room. BTW, if you can actually make sense out of this you obviously have had no problems at all following the instructions and plans for your RV :) And, don't worry, I haven't asked Van's if I could help them rewrite the manual. It does work though.... Bruce Stobbe RV-6 ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Twisted Elevator Update
Date: Dec 27, 1997
>Thanks to all those who responded. Sorry for the false alarm. Don't worry. You'll have more of them as time goes. It goes with the territory. :-) Jim Sears RV-6A #22220 (Having problems with flaps. ) ________________________________________________________________________________
Date: Dec 27, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Twisted Elevator
I called Van's with the same problem several months ago. I believe I spoke to Tom. He said that it would cause no flight problems and was fairly common. I flew with it and have had no problems (45 hours now, up to 210 mph.). Good luck. ________________________________________________________________________________
Date: Dec 27, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Noisy -4
I have a lot of noise, so I will try a quarter. ________________________________________________________________________________
Date: Dec 27, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Oil Filler Door Fastening - RV-4
I used the same type fasteners with the screw head, instead of the wing head. I think I got .002 mph more out of it. ________________________________________________________________________________
Date: Dec 27, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Horizontal Stabilizer
I run out of nose down trim just about at cruise speed. I need to raise the front of the horizontal stabilizer. In order not to have to do it several times (trial and error) I thought I would ask for some advice from you more experienced people. I was going to raise it 1/8". What would some of you that have gone through this recommend? Thanks in advance. Michael Lott ________________________________________________________________________________
Date: Dec 27, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: New Prop
I got my new Prop Inc. prop last week. It seems to be a good all around performer on my 150 hp -4. I still have a lot of tweaking to do with the fairings and tail. I don't have gear leg intersection fairings made yet. I have been waiting for someone to volunteer to make me some. Oh well. At 1000 feet I could only get 2550 rpm and 170 mph out of it. I made some temporary brackets to hold the gear leg fairings in place better because I noticed they were apparently twisting in flight. I then got 180 mph at 2650-2700 rpm. Cruise at 2500 was 168. I couldn't believe the difference just with the gear leg fairings being held in place properly. I'm hoping resetting the horizontal stabilizer incidence will lose a little more drag. I'm hoping to get another 10 mph out of it when I finish all the fairings, and boost it up to 160 hp. Does this sound reasonable to you more experienced people? This prop climbs good, also. Michael ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 27, 1997
Subject: Re: Twisted Elevator
This happened to me and I blame it on the V cradles. I drilled of the skin on the right hand elevator and when I reskinned I did it on a flat bench as instructed in the manual with the left one on the same bench so as to make them the same. The most likely result of such small twist are in getting the long counterbalance arms of the RV4 to fairin at the same time. I wish I had not removed the skin and had instead just doctored the counterbalances. Somone above mentioned that the Kfox has opposite twist in the elevator and this is in fact true as it keeps an air load on the surfaces when in trail. The weldment comes that way from the factory and the builder is cautioned not to attempt to staighten. I do not think the RV fully airfoiled horozontal and elev need this done ---they should be as straight as possible. The Kfox is rag and tube and many builders do not airfoil them at all. I do think a minor twist even if opposite will not affect the flying as they will seek a balance point. What would be nice however is at that balance point ( neutral point) the counter balance arms be at equal points on both sides and fully faired in normal cruise ( in a perfect world). I have at fly-ins noticed esp. with the RV4 builders closely inspecting others airplanes for symetrical fairing. I have seen many that were not exactly the same so can we assume they may also have some unwanted twist in their surfaces---probably---yet these are finnished and flying acraft and their owners seem awfully happy.JR ________________________________________________________________________________
From: MAlexan533 <MAlexan533(at)aol.com>
Date: Dec 27, 1997
Subject: Re: foot wells
I have an RV-4 Circa 1985 and would like to add footwells. Where do I get the kit to do this? How extensive is the installation and how long does it take most of you to install? Regards, Von Alexander N107RV MAlexan533(at)aol.com ________________________________________________________________________________
From: "Gary Baker" <gtbaker(at)bright.net>
Subject: John Hovan's New Home
Date: Dec 27, 1997
boundary="----=_NextPart_000_0050_01BD1318.D9704B80" This is a multi-part message in MIME format. ------=_NextPart_000_0050_01BD1318.D9704B80 For those interested, John Hovan's web site can now be referenced on = Matt Dralle's Matronics' Home Page. It rates at the top for reference = material and links to other RV sites. To go direct, go to http://www.matronics.com/rv-list/hovan/index.html Happy New Year, Everyone! Gary Baker RV-6 (Working on wing spars) N4GB (Reserved) Medina, OH ------=_NextPart_000_0050_01BD1318.D9704B80 http-equiv=3DContent-Type>
For those interested, John Hovan's web site can now = be=20 referenced on Matt Dralle's Matronics' Home Page. It rates at the top = for=20 reference material and links to other RV sites.
 
To go direct, go to http://www.mat= ronics.com/rv-list/hovan/index.html
 
Happy New Year, = Everyone!
 
Gary Baker
RV-6 (Working on wing=20 spars)
N4GB (Reserved)
Medina, OH
 
------=_NextPart_000_0050_01BD1318.D9704B80-- ________________________________________________________________________________
Date: Dec 27, 1997
From: Don Champagne <mongo7(at)ix.netcom.com>
Subject: Re: Pictures & Inspections
JRWillJR wrote: > > > Use a EAA tech ---needed for insurance and firstflight coverage as already > noted. Pictures prove you built it and help you remember what you did. What about getting an A&P to check your work? Wouldn't that be as good? Don Champagne RV-6QB N767DC 90% complete ________________________________________________________________________________
Date: Dec 27, 1997
From: Will Cretsinger <cretsinger(at)startext.net>
Subject: Skymap II GPS/MAP
Does anyone have experience with the subject GPS? I like its large screen and many features but the price (1599 at Spruce) goes up for panel mounting (239), external antenna (385), and autopilot interface (459!). Guess I'll settle for a well known brand...VFR version only, and hope antenna is included. Is any one VFR GPS or GPS/MAP a best value? Will Cretsinger Arlington, TX -6A now working brakes ________________________________________________________________________________
Date: Dec 27, 1997
From: Chuck Dunlap <chuck(at)zekes.com>
Subject: Re: Horizontal Stabilizer
Michael C. Lott wrote: > > > I run out of nose down trim just about at cruise speed. I need to raise > the front of the horizontal stabilizer. In order not to have to do it > When I looked behind at the elevator tips in flight, they were always about 1/8 in high depeding on cg loading. I raised mine with a .063 shim under the front horiz stab spar. That was just about right, now they are even. Maybe your trim cable needs adjustment - there is of trim either way when centered properly. Chuck Dunlap (S.E. AZ) RV-4 N914RV 520 hours RV-6 Working on fuselage ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Pictures & Inspections
<< Use a EAA tech ---needed for insurance and firstflight coverage as already noted. >> Only necessary if you use Avemco, not all insurers. Falcon doesn't require the use of the EAA tech counselor program and was about $300/yr cheaper than Avemco for my 6A and it's covered from day one as long as the pilots' names are on the policy. -GV ________________________________________________________________________________
From: Sport AV8R <SportAV8R(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Skymap II GPS/MAP
> Is any one VFR GPS or GPS/MAP a best > value? I think the GPS I've always wanted just apppeared on the market, and I saw it first in Sporty's, of all places. Garmin Sport III Pilot. Essentially an improved (smaller, lighter, cheaper, keys moved out of the way of the display, etc) GPS/Map 195. The GPS approaches were omitted from the database; other than that it's got supposedly the same features as the $1200 model for $699. I'm going to inquire further! Bill B ________________________________________________________________________________
From: Rvator97 <Rvator97(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Pictures & Inspections
GV: Please post address/ phone # for Falcon Insurance. Walt RV-6A (Will fly in Feb.) ________________________________________________________________________________
From: WILLMINCEY <WILLMINCEY(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Skymap II GPS/MAP
if you don't need a data base, try the Garmin 12 that gives you everything most people need for $168 from walmart. Its the only cheap one without the velocity limitation from Garmin. It is a handheld obviously. I mounted it in my rv-3 and like it. put in all the points I needed for the local area in less than 5 minutes. WillMincey(at)aol.com ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Horizontal Stabilizer
<< I run out of nose down trim just about at cruise speed. I need to raise the front of the horizontal stabilizer. >> Whoa big fella! Does this trend hold true for all speeds or just cruise? How is your weight and balance first? Then try to determine the difference between the wing and horiz stab incidences. If memory serves, I believe that the wing incidence is 1 degree positive and the horiz stab incidence should be 0 degrees. If your weight and balance is wrong, fix that first. You don't want to get in a situation where you have a positive horizontal stab incidence. -GV ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 28, 1997
Subject: Dick Martin only...
Sorry in advance for using the list this way... Thank you Dick Martin for your e-mail concerning my imagined elevator problem. I've been trying to send you a response concerning other matters you mentioned in your e-mail, but your address keeps bouncing. I've tried: Pmartin(at)gbonline.com and @gbonline.com and both returned error messages. Problem on your end or mine? Best regards, Rod Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 28, 1997
Subject: Inspections and Insurance
Yes, getting an A&P to look your work over is a VERY good idea. The Avemco/National program I do believe does require the use of an EAA Tech Couslor and for first flight coverage the EAA Flight Advisor. These are programs that I believe were started to reduce accidents in the testing period and very first flights and the Tech Coun. program to provide a self policing facet to homebuilding instead of having the FAA do all the preclousure inspections that were at one time required. These are good programs and do not cost anything---maybe lunch or gas. A&Ps are great but many are not homebuilders or pilots and most EAA Tech Coun. are multiple builders and may also be an A&P. Most have flown planes they built and so have a unique perspective. Their guidance can be very helpful as you prepare for your first flight. Some may have contacts that can get you a flight in a similar craft so you will have a better idea what to expect . Some people have lots of builder friends ,esp. builders in and around large cities, but some off us slave away alone and isolated so the Tech Coun can be very useful to them as a second set of critical eyes. Oh, that Falcon Insurance Co. sounds like a good deal. Give us more details and a number. JR ________________________________________________________________________________
From: RV4131rb <RV4131rb(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Oil Filler Door Fastening - RV-4
Ron, The choices are endless. You can substitute the winged fasteners with flush sloted fasteners that require a screw driver (using the same recepticals). I riveted a hinge on the inside of the cowl for the lower latch, I simply pull a pin on the inside of the cowl for my release. I have seen others do this with 2 hinges pulling both allows you to remove the whole door. Either way will provide a very nice installation. I never provided a means of safetying mine because it never has migrated at all. It would be easy to rivet on a clip inside the cowl to keep it from migrating though. I saw a nice installation on a lancair a freind owns also. No latches at all. Its spring loaded, you push it in and rotate it to the side. By far the best I have seen yet. Hope this gives you a few ideas. Ryan Bendure ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 28, 1997
Subject: Re: John Hovan's New Home
Does any one know who you call to reserve an N Number. I did the data base search and its not assigned yet, but who do I call. Thanks Bill ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Skymap II GPS/MAP
Hi Will: I have been using the Garmin 195, I purchased it in OSH in 96 when they first came out. It had the best display, and it also has all the IFR approaches in it, and an electric HSI. I think there selling for 1195.00 or better. There are some grumblings that they are about to come out with the next generation, but that has yet to be seen. The moving Map is great, along with a great CDI. Also the support from Garmin is great. For what it worth. BIll ________________________________________________________________________________
From: bill(at)wynne.co.uk
Date: Dec 28, 1997
Subject: Re: Skymap II GPS/MAP
>Hi Will: I have been using my Garmin 195 in the UK for the past year as a backup to my VOR. I had previously had a Garmin 55AVD then a Garmin 90 in earlier 'planes. The eleven month old "90" I broke (my fault!) and Garmin replaced it with a new one within a week no questions asked. On the 195 the screen is very easy to read, the keys are quite intuitive, and the programming options allow one to programme as much or as little detail as one wants on to the moving map. Twice this year ('97) it has allowed me to complete a journey that turned marginal in the final stages, rather than have to divert. It also has excellent reception from anywhere in my Europa. The only downside is that I am starting to rely on it! Bill W-Wynne N5236 W00404 (Talybont UK) 44(0)1654-710101(fax) ________________________________________________________________________________
Date: Dec 28, 1997
From: cfggg <ddebt(at)pathcom.com>
Subject: Re: Horizontal Stabilizer
>You don't want to get in a situation where you have a positive horizontal stab >incidence. > >-GV Why not? This is not a canard configuration, if the tail ever stalls the nose drops and you are flying again. Besides, that would require an increase of incidence in the other direction. Increasing the incidence of the stab might cause you to run out of elevator power which would limit the forward C.G. of the aircraft. Forward C.G. issues have not been a problem on the RV series. The fasteners on the stabilizer are thirteen inches apart, it would take a shim just under a quarter inch to raise the incidence by one degree. David Fried ________________________________________________________________________________
From: "Gary Baker" <gtbaker(at)bright.net>
Subject: Re: John Hovan's New Home
Date: Dec 28, 1997
> >Does any one know who you call to reserve an N Number. >I did the data base search and its not assigned yet, but who do I call. > >Thanks > > >Bill Bill, Send a letter listing no more than five requested N numbers that you would like to reserve in the order of importance to you along with a check for $10 made out to the FAA. Send everything to: Federal Aviation Administration Mike Monroney Aeronautical Center Civil Aviation Registry AFS-750 P.O. Box 25504 Oklahoma City, OK 73125-0504 The reservation is good for one number for a twelve-month period, then another $10 needs to be sent in. Gary Baker RV-6 (Working on wing spars) N4GB (Reserved) Medina, OH ________________________________________________________________________________
From: "John Devlin" <jdevlin(at)americus.net>
Subject: Airframe Tools, Tips, & Lessons Learned
Date: Dec 28, 1997
My RV6A project was started 13 months ago and the fuselage skins will be on by week's end. This list is a tremendous asset to all builders. It is difficult to gauge/gage/gayg (sorry Matt) the time saved by subscribing. I've mostly lurked without contributing. So this lengthy email is a summary of some lessons learned by a newbie builder with good shop skills but no prior sheet metal experience. It is primarily presented for first time builders. Tools Carpenter screws. Harbor Freight sells low cost wood carpenter screws (clamps). These clamps are very versatile and I prefer them over steel clamps because they won't mar if used without shims. They also have a deep depth of reach and can be opened easily. They are easily adjusted to fit over rib and bulkhead flanges. The two sizes I use are two 12 inch and four 10 inch. The larger ones also make excellent holding jigs while riveting light but unwieldy components like HS spars, wing rear spars, etc.... Just clamp two to the spar and set them vertically on the workbench while drilling or riveting. A couple of wraps of duct tape around the center threads is a good idea to prevent chaffing. They're like a second set of hands. Swivel flush rivetter. Avery sells a swivel flush rivetter that is IMHO indispensable for a newbie rivetter. My HS skins were dinged in several places because the alignment of the rivet gun to surface was off slightly. The swivel rivet tool would have prevented this. It is very forgiving and a bargain. Paint guns. Harbor Freight sells a touch up gun for $20 that works great on priming small parts. If the cup is Teflon coated, I recommend soaking it in MEK and removing the coating with steel wool or another abrasive. The Teflon tends to flake off and clog the paint gun. The HVLP gun sold by Harbor Freight was discussed several months ago. I bought one and believe it lives up to all expectations. The paint savings is dramatic to someone used to conventional sprayers. Pneumatic cleco gun. This item was purchased from Avery as sort of a nice -to-have tool half way through drilling my wing skins. I now consider it an essential part of my tool bag. It saves lots of time and helps prevent fatigue from repetitive motion. In fact, I keep it in a holster, designed for drill motors. With a my nail apron on to hold clecoes and the cleco gun in my belt clecoing goes fast. I look a little foolish though; but who cares? Scotchbrite wheels. Avery sells a 1 inch wheel and mandrel that is outstanding for fast finishing of aluminum edges. If there was ever a tool that minimizes metal fatigue cracks; this is it. These tools work well in drill presses and on high speed die grinders; however, they don't last as long on the die grinder but work twice as fast. After shaping the part on a belt sander, it is passed through the scotchbrite wheel for a smooth satin finish. I usually keep about five wheels on hand and two mandrels, one for narrow edges like skins and the other for structural edges 1/8 inch or better. I can't comment on the other wheel sizes but it seems other builders are satisfied with them too. Homemade tools. Bucking bars. There is nothing special about bucking bars. They are simply a smooth and heavy surface to form the finished rivet. The manufactured bars are great and several should be purchased but I recommend buying small pieces of scrap steel from a scrap metal yard or welding shop. Expect to pay about $0.35 per pound for this metal. Anything more, is a rip-off. These pieces can be shaped and smoothed for the one or two rivets that can't be reached with a manufactured bucking bar. Priming frame. The task of priming small parts can be a pain because they stick to flat surfaces after painting. This became a non-problem by using a painting surface made from chicken wire attached to a 2x2 wood frame. The chicken wire mesh size is 1 inch. The frame can be any size. I use one approximately 3 ft x 7 ft laid across two sawhorses. Really small parts can be impaled in the mesh while painting. Because so little surface area actually touches the primed part, it dries fast and completely without leaving adhesion marks.. Workbench surface. The manual recommends a plywood or similar surface while drilling stiffeners to skins. I used aluminum backed insulation board on top of my workbench. This insulation board is used in home construction. This IMHO is a superior surface. It doesn't scratch. The drills easily penetrate it and the clecoed skins can be lifted free when finished. The material is cheap too. Of course, the underlying surface must be flat. None of my skins have any oil canning. I highly recommend it over plywood or particle board. Scratch protection. Carpet remnants are excellent for preventing scratches on bare skins. The handiest size has been about 2ft x 3ft. They are particularly beneficial when running the skins through the C frame while dimpling or while back riveting stiffeners to skins. Use them to cover anything that could produce a scratch. I keep about 6-8 pieces on hand. They're also good to cover sawhorses when you lay large finished pieces like wings across them. Involve your spouse or significant other. Have them help you pick out an appropriate color/texture for your shop decor! Wood dowels. I like to use wood dowels in place of steel machine screws wherever possible. For instance, while building the HS on the jig, I used golf tees to hold it to the jig rather than the recommended machine screws. They are easy to insert and remove and they won't enlarge the hole diameter from chaffing. They'll break before the piece bends. They're cheap and easy to replace. The supply is plentiful around my house. Recently I used a tapered dowel for a temporary pin to mount the gear leg to the mount. The taper was made on a belt sander in about two minutes. This long tapered pin was easily inserted, found center, and easily removed. Miscellaneous Tips Inventorying. When inventorying parts, I like to mark on the plastic coating the part number in magic marker in three inch letters. This is so I can't miss it when searching for it during building. It gives easy identification. I hate to waste precious building time searching for parts that I've already found once. Labeling parts. Early in the building process I was sensitized to possible metal fatigue due to metal etching stemming from construction labeling. I don't know where this came from but the first month of building both wings simultaneously nearly drove me crazy keeping track of left - right, top - bottom, tip - root, leading edge - trailing edge, etc... in my head. Then I started labeling everything with a laundry marker. I now mark the jig and parts. And prime over labels. Can't label too much in my opinion. Parts bags. When inventorying the bag parts, I transfer them into plastic zip lock freezer bags. Each bag is marked with the bag number and parts contained in it. This gives me good visual and documentary identification. The bag parts are placed in one of three boxes marked rivets, fasteners, or miscellaneous. The rivet box is further organized by diameter, length and type (AN470 , AN426 or pop rivet). This technique really helps to find parts while building. While building the wings, the AN3-XX bolts were stored according to length. Baby food jars worked well for this but freezer bags would work too!. Red tags. I like to hang red shipping tags on or in the vicinity of components that I haven't finished or have skipped construction steps. These tags are the flourescent red 1 inch shipping tags available at office supply stores or Walmart. This is just a visual reminder to go back and complete the step. It eases the memory load during construction. Disclaimer: These opinions and recommendations are mine and mine alone. They do not necessarily represent the opinions of my employer, friends, family, or acquaintances, both living or dead. They merely are those of a citizen exercising First Amendment rights under the Constitution of the United States using the internet media. Good luck building! Best regards, John Devlin Have a Happy New Year! ________________________________________________________________________________
From: Mlfred <Mlfred(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Horizontal Stabilizer Re-set
<< I run out of nose down trim just about at cruise speed. I need to raise the front of the horizontal stabilizer. In order not to have to do it several times (trial and error) I thought I would ask for some advice from you more experienced people. I was going to raise it 1/8". What would some of you that have gone through this recommend? Thanks in advance. Michael Lott >> Mike, and others: I re-set the stab on a Rocket for a customer about 2 wks ago. He would run out of trim at 200 MPH indicated with a pax. Not good, as cruise is about 20 above this. We raised the front spar by 3/16" on this bird, and all is good now. Enough trim to dive to 270, hands off. Most unexpectedly, the owner reports a 12 MPH increase at cruise power settings. Huh? So! check your indcated speeds now, and again after re-setting your stab. Please report what happens with your bird. How to re-set? I suppose it depends on your mission profile. I'd say start with the 1/8" as you have said. Do you carry a pax a lot, or seldom? In other words, what is your usual loading to be? Whatever this condition is, you want the elevs to be in a neutral posit at cruise speeds. We try to get the Rockets to have a bit to nose-up trim in at cruise, when flown solo. This lets the a/c have the elev's at neutral at cruise when loaded. If most of your flying is solo, set it up that way. Your choice. You will be bending your V stab rear spar a bit as you re-set the h stab. You might get away with re-fabbing the v stab attach angle at the top longeron to get the hinge points in line again. Use your Avery bushings and some dental floss that you used on the h stab jig to check for alignment. You might need to fab the attach angle from 1" angle this time. Of course, you will get to re-mold your empennage fairing. Oh boy. Check six! Mark ________________________________________________________________________________
From: mikel(at)dimensional.com
Date: Dec 28, 1997
Subject: Re: Oil Filler Door Fastening - RV-4
>I used the same type fasteners with the screw head, instead of the wing >head. I think I got .002 mph more out of it. The winged fasteners are a slotted fastener with the wings jammed into a slot. The wings can be removed to convert them to a slotted fastener with not too much grief. Michael ________________________________________________________________________________
Date: Dec 28, 1997
From: MoeJoe <moejoe03(at)erols.com>
Subject: Re: Skymap II GPS/MAP
Check out www.avweb.com. They have a review of all the handheld GPS units, and they keep updating it. You have to register with the site, but it's completely free, and has alot of other useful information, including a good article about engine break-in procedures. Moe Colontonio Cherry Hill, NJ RV-8 Fabricating 3rd HS-810 (Don't ask) Sport AV8R wrote: > > > > > Is any one VFR GPS or GPS/MAP a best > > value? > > I think the GPS I've always wanted just apppeared on the market, and I saw it > first in Sporty's, of all places. Garmin Sport III Pilot. Essentially an > improved (smaller, lighter, cheaper, keys moved out of the way of the display, > etc) GPS/Map 195. The GPS approaches were omitted from the database; other > than that it's got supposedly the same features as the $1200 model for $699. > I'm going to inquire further! > > Bill B > ________________________________________________________________________________
Date: Dec 28, 1997
From: John Kitz <jkitz(at)greenapple.com>
Subject: Re: Inspections and Insurance
JRWillJR wrote: > Yes, getting an A&P to look your work over is a VERY good idea. The > Avemco/National program I do believe does require the use of an EAA Tech > Couslor and for first flight coverage the EAA Flight Advisor. When I mentioned the discount for having the EAA Tech Counselor provide 3 inspections, Avemco said the EAA keeps saying that, but it was never approved by Avemco and is not given. John kitz N721JK Ohio ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Pictures & Inspections
<< Please post address/ phone # for Falcon Insurance. >> Sorry, I thought I had included it in the latest revision of the Yeller Pages. Eric Pfister at Falcon Insurance can be reached at 800-880-3597. Tell him I sent you. They have a program with Skystar (the Kitfox/Pulsar folks) and seem very competitive with some coverage that is better for less $$. -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Horizontal Stabilizer
<< >You don't want to get in a situation where you have a positive horizontal stab >incidence. > >-GV Why not? >> The RV's conventional plan form requires a small down force on the horizontal tail to balance the lifting force on the wing. The only way this can happen is if the horiz stab flies at an attack angle less than that of the wing. Check Martin Hollman's book on a/c design for more info. -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: FAA Reg# Phone Contact and more
<< Does any one know who you call to reserve an N Number. I did the data base search and its not assigned yet, but who do I call. >> For you new guys and gals, please check the Yeller Pages for this and other repetitive info. Download a copy. I update it every few months, so if you see that I've missed someone with an RV related item for sale, let me know. The Yeller Pages can be had at http://www.sound.net/~hartmann/yelrpage.htm -GV ________________________________________________________________________________
From: donspawn(at)juno.com
Subject: Re: master solenoid
<19971221.114055.9566.2.SMCDANIELS(at)juno.com>
Date: Dec 28, 1997
Scott: HOw do you tell the difference in the two solinods? Don Jordan~~ 6A-wings~~ Arlington,Tx~~ ________________________________________________________________________________
Date: Dec 28, 1997
From: David Stratmoen <dstrats(at)ruralink.com>
Subject: archive download
Call me computer illiterate, but I am not sure how to download the rv-list archive. It also seems when I try, it wants me to download something else with it and I just get lost. Could I please get advice on exactly what to do such as 1. What is the best address to download it from 2. What options to download 3. How to search it when I get it downloaded If it's relavent I use Netscape and MS Office Also I am just starting a 6AQ, my next job is to fit F-675 rear top fuselage skin. I'm working in an FBO's shop. He says I don't need to buy that big C-frame dimpling tool, the way he dimples is with a rivet gun and that he can show me how to get things to look as good as the work that has been done on it using a rivet gun. What do you guys think, are you familiar with that method. Any other advice on doing a good job on the skins appreciated. Thanks in advance David Stratmoen 6AQ ________________________________________________________________________________
Date: Dec 28, 1997
From: Marc DeGirolamo <mdee(at)dlcwest.com>
Subject: Re: foot wells
> >I designed my own so can't say much about any other design. NO, they aren't >(shouldn't) be just for electric flaps. My flap handle is on the inside >third of the well. Still plenty of room for a foot. YES, they are worth >the extra work. Find an airplane with them and one without and sit in each. >WHAT a difference for the person in the back. Keep fiddling with them. It >may be the wells need to be set back further (less hassle) or rebuilt >(medium hassle) rather than messing with the controls (big hassle). > >I didn't think that they were meant for electric flaps only. I don't think I can fudge the ones I built, they will have to be rebuilt to fit my airplane. thanks for the reply. Marc DeGirolamo RV-4 #3289 > Marc DeGirolamo RV-4 Saskatoon,SK. Canada ve worked out.....for now anyway ! Hypothesis: If I were to do it again ( and I hope it is on my next RV ) I would NOT finish the elevator counterbalance till the elevators are mounted on the HS. This way you could get the skins to line up `perfectly'.....ah hindsight isn't it great.. (-: Marc DeGirolamo Saskatoon,Canada RV-4 re-pouring lead in right elevator (this went a lot better the second time also) > Marc DeGirolamo RV-4 Saskatoon,SK. Canada ________________________________________________________________________________
Date: Dec 28, 1997
From: Marc DeGirolamo <mdee(at)dlcwest.com>
Subject: c-frame tool
> He says I don't need to >buy that big C-frame dimpling tool, the way he dimples is with a rivet >gun and that he can show me how to get things to look as good as the >work that has been done on it using a rivet gun. >David, Basically you can make `nice rivets' using a number of different dimpling methods. The reason I like the c-frame tool (I made my own for about 10 bucks...materials....)is that you can do the big skins alone. I have used the rivet gun and female die but unless you can reach the rivet hole and have good control of the gun (very little pressure) you WILL smile the skin. It is a good investment IMHO. Marc DeGirolamo RV-4 #3289 Saskatoon, Canada > > > Marc DeGirolamo RV-4 Saskatoon,SK. Canada ________________________________________________________________________________
Date: Dec 28, 1997
From: Warren Bishop <wemkbish(at)nponline.net>
Subject: Re: cotrol alignment,plenum
--------------4B787A130746105C545B6DFA > > > I recently visited a sight with pictures of a plenum under the cowl. (lost the link - anyone have it?) > What is the advantage of this? > Link is at http://www.kis.net/eaa524/ Advantages include knowing that you have a good seal for your baffling before you install your top cowling (otherwise, EVERY time you install your top cowl the seal you get is subject to proper installation); there is NO baffling seal to rub on the underside of the top cowling; maybe ( don't know for sure) a little less work.Good luck! Warren Bishop 90% done, 90% to go! > Wayne Feggestad > RV-6 Tail - skinning surfaces > --------------4B787A130746105C545B6DFA  
 

I recently visited a sight with pictures of a plenum under the cowl. (lost the link - anyone have it?)
What is the advantage of this?
 

Link is at  http://www.kis.net/eaa524/               Advantages include knowing that you have a good seal for your baffling before you install your top cowling (otherwise, EVERY time you install your top cowl the seal you get is subject to proper installation);  there is NO baffling seal to rub on the underside  of the top cowling;  maybe ( don't know for sure) a little less work.Good luck!  Warren Bishop    90% done, 90% to go!

Wayne Feggestad
RV-6  Tail - skinning surfaces
 |    Visit the Matronics & RV-List Web Sites at http://www.matronics.com   
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 |         Please aggressively   --------------4B787A130746105C545B6DFA-- ________________________________________________________________________________
Date: Dec 28, 1997
Subject: Re: Oil Filler Door Fastening - RV-4
<34A5B234.AEEEAABE(at)datastar.net>
From: ebundy(at)juno.com (Ed Bundy)
>I used the same type fasteners with the screw head, instead of the >wing head. Does anyone happen to know the P/N for this fastener? I have 3 different types of this thing, and none of them are the right size. Thanks, Ed Bundy RV6A - first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
From: "Rob Acker" <n164ra(at)mindspring.com>
Subject: Re: Skymap II GPS/MAP
Date: Dec 28, 1997
> From: Will Cretsinger <cretsinger(at)startext.net> > Does anyone have experience with the subject GPS? I like its large > screen and many features but the price (1599 at Spruce) goes up for > panel mounting (239), external antenna (385), and autopilot interface > (459!). Guess I'll settle for a well known brand...VFR version only, > and hope antenna is included. Is any one VFR GPS or GPS/MAP a best > value? I played with this unit at sun'n'fun a couple years back. Screen lacked a little contrast in the shade, but the more sunlight you gave it the more readable it was (perfect for an RV). Your pricing is rather high: $1250 Skyforce II unit (Chief Aircraft, www.chiefaircraft.com) 240 Panel mount 65 External active 5V 26dB antenna (www.lowe.co.uk) ----- $1555 Total The autopilot interface is only required for complex autopilot/HSI/CDI installations. The unit can be used as is with a Navaid Devices wing leveler to track a GPS course (using the built-in NMEA 0183 interface and Porcine Smart Coupler). I'm personally considering this unit or the Garmin GNC250XL moving map gps/com ($2485 with antenna). The Garmin has nice backlighting for night flying, which the Skyforce lacks. Rob (RV-6Q). ________________________________________________________________________________
From: bjnash(at)connectnet.com (BJ Nash)
Subject: Tips on where to find used parts
Date: Dec 28, 1997
I've found these places helpful, maybe you will too. I've found lots of things for my aircraft projects at give away prices on the Classified 2000 free ads. Get right to aircraft parts at http://www.classifieds2000.com/cgi-cls/display.exe?DejaNews+Generic+Aviation+AircraftParts+Search The auto responder at parts(at)pdsig.n2.net will also return a small listing of parts for sale, along wilt a pointer to other auto-responders on different subjects, aviation related. A real interesting web site with lots of consignment parts is http://www.barnstormers.com/ One of the biggest web site relating to aircraft is http://www.landings.com/aviation.html You're all invited to buzz over to my web site listed below and have a gander! Send email to infobot(at)pdsig.n2.net for a directory of interesting stuff! ("`-''-/").___..--''"`-._ Bill Nash `6_ 6 ) `-. ( ).`-.__.`) Aircraft Remanufacturing Corp (_Y_.)' ._ ) `._ `.``-..-' 1531 Avohill Dr _..`--'_..-_/ /--'_.' ,' Vista, Ca 92084 (760) 749 0239 (((),-'' (((),' (((.-' Email: bjnash(at)pdsig.n2.net Web Site: http://www.freeyellow.com/members/aircraft-reman/index.html ________________________________________________________________________________
Date: Dec 28, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: Horizontal Stabilizer Re-set
I believe you will find that most RV-4 guys end up with 1/4" spacers. Some just start out that way because over the years that has proven to be the right amount. In talking to Van, at high cruise you should have some down elevator for pitch stability. On the -6s, about 3/8" up at the forward tip is about right. Don't know what you would end up with on the -4 since the tip extends a bit further forward, but I would guess that 1/2" is about right. But what's a -6 guy know? Some of the -4 guys on this list should have this pinned down real close. A couple of the "Bills" and "Jerry" would certainly know, but maybe they are off for the holidays. Les Williams/RV-6AQ/Tacoma WA/2nd Time Offender/EAA Tech Counselor << I run out of nose down trim just about at cruise speed. I need to raise the front of the horizontal stabilizer. In order not to have to do it several times (trial and error) I thought I would ask for some advice from you more experienced people. I was going to raise it 1/8". What would some of you that have gone through this recommend? Thanks in advance. Michael Lott >> ________________________________________________________________________________
From: RV4Bell <RV4Bell(at)aol.com>
Date: Dec 28, 1997
Subject: Re: foot wells
Correction to my post. Van does not offer a foot well kit. When I called Van's to order material for the foot wells I was handed over to Bill Benedict who at the time was also going to put foot wells in his RV-4. He cut and bent the flange on two pieces for me. When the pieces arrived there were 10 each of the two pieces required. I kept one each and sent the rest back to Bill. He may still have those extras in the shop. He put a part number on them but I do not have that information anymore. Bill was also aware that the RVator drawings were in error. He advised to make up a foot well with poster board to get the correct fit. The rear seat rudder petals are made to disconnect and lay forward out of way when not needed. Bruce Bell RV-4 2888 ________________________________________________________________________________
Date: Dec 28, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: Oil Filler Door Fastening - RV-4
2600-3W with wing, 2600-3 without. It's in the Aircraft Spruce catalog! Also tells how to measure to get the right length. Les Williams/RV-6AQ/Tacoma WA >I used the same type fasteners with the screw head, instead of the >wing head. Does anyone happen to know the P/N for this fastener? I have 3 different types of this thing, and none of them are the right size. Thanks, Ed Bundy RV6A - first flight 11/20/96 ebundy(at)juno.com - Eagle, ID ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 28, 1997
Subject: Headsets
Need to spend some Christmas money. Anyone used that new Pilot DNR headset? Looks good and I need a good headset as my cheapest cheapo Softcoms are falling apart. Softcom ,buy the way ,is a horrible bunch to deal with. Buy anything before you try their junk----they have no service at all.JR ________________________________________________________________________________
From: LesDrag <LesDrag(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Internal Antennas
<< Subj: Re: RV-List: Internal Antennas Date: 97-12-25 08:03:07 EST From: harje(at)proaxis.com (Denny Harjehausen) Sender: owner-rv-list-server(at)matronics.com Reply-to: rv-list(at)matronics.com To: rv-list(at)matronics.com I understood Tracy Sailor has a copper tape antenna glassed into the aft edge of the fiberglass gear leg covers. It seems to work for him. It doesn't follow theory on what little I learned while getting a Tech. amateur radio lic. But for small investment it will take I'm going to try it. I have the plumbing for the coat hanger ant. in the wing tip if it fails. If anyone know Tracy they might ask him what magic he did if anything to make it ignore theory. The best Holidays ever to you and yours. Denny RV-6 >> Hi All, I just talked with Tracy Saylor. He is not on the RV-list, but did ask that I include his phone number for anyone that had questions for him, personally. His phone number is (805) 933-8225. Tracy does have one of Van's windshield copper strip antenna's mounted on the inside aft edge of one on his gear leg fairings. He says it works almost as good as a bent antenna mounted out in the breeze on the belly of his -6. Tracy said that the gear leg fairing mounted copper strip antenna works as well as the Sportcraft wingtip COM antenna in the "standard" RV-6 wingtip. (The "newer" wingtips that are mounted on his -6 didn't allow the Sportcraft wingtip COM to have the vertical height needed to function as well as either previous installations.) Tracy also said that he has mounted his transponder antenna inside the cowl on the bottom of the airbox. He says this works very well, and gets the antenna out of the airstream. BTW, I have a set of Tracy Saylor's single piece fiberglass gear leg fairing on my RV-3. Jim Ayers LesDrag(at)aol.com ________________________________________________________________________________
Date: Dec 28, 1997
From: Warren Bishop <wemkbish(at)nponline.net>
Subject: Re: Headsets
JRWillJR wrote: > > Need to spend some Christmas money. Anyone used that new Pilot DNR headset? > Looks good and I need a good headset as my cheapest cheapo Softcoms are > falling apart. Softcom ,buy the way ,is a horrible bunch to deal with. Buy > anything before you try their junk----they have no service at all.JR Don't know how much Christmas $$ you got to spend, but I'd recommend the LightSPEED 20k ANR. My wife was dreading flying with me just because of the headsets I had. At OSH we tried on a few and ended up with these. They had a booth with an "eggshell" chair with speakers they could play 6 different aircraft noises. And you could try on 4 competitors headsets--including Bose!! The Bose are comfortable, but heavier than LightSPEED and of course more than twice the $$. She loves them (so do I)--very comfortable for 3hours and very good noise reduction! Warren Bishop 90% done, 90% to go ________________________________________________________________________________
Date: Dec 28, 1997
From: Bob Reiff <Reiff(at)execpc.com>
Subject: Skymap II GPS/MAP
Will Cretsinger wrote: > Does anyone have experience with the subject GPS? I like its large > screen and many features but the price (1599 at Spruce) goes up for > panel mounting (239), external antenna (385), and autopilot interface > (459!). Will, I have one and like it a lot. A recent Kitplanes issue had a good write up on it. The current price is actually $1250, still no bargain but a lot more reasonable than $1599. The panel mount is not needed unless you want to flush mount it in the panel. For the price, I may make my own tray for the RV4, or just velcro it to the panel. In my Cherokee 235 I just use the leg strap that comes with it as there's no room on the panel. It comes with an antenna and 7' cable. The antenna has a base for screw mounting if you desire. It also comes with a cig lighter plug and cable. The Porcine autopilot interface can be used with the Skymap to drive the Navaid or other autopilots and only costs $150. Skyforce's accessory prices are crazy in my opinion. The reasons I selected the Skymap are: 1) the large screen, which you can orient in any of the 4 positions (buttons down, up, left, or right). 2) the user interface, which is very intuitive and uses just 5 keys, the functions of which change for every screen and are labeled on the screen, like an ATM terminal. 3) the database and operating software are on one cartridge for easy upgrading. If you update the database you automatically get the latest software version. The GPS price includes one free update, which normally costs $160. The only other GPS I know of that has the database and software on a cartridge is the Lowrance Airmap. I might have bought the Garmin 195 except that the keys are above the screen so your hand blocks the screen - very aggravating in my opinion. When I asked them about changing that, they told me it is intended to be used as a handheld and operated with your thumbs, and they have no plans to change the buttons to make it easier to use mounted on a panel. Skymap lets you put the buttons anywhere you want them. Hope this helps. I'd be happy to answer any other questions you may have. Bob Reiff RV4 #2646, building fuselage Reiff Preheat Systems http://www.execpc.com/reiff FAA-PMA aircraft preheating systems, engine covers, RV wing skin heaters ________________________________________________________________________________
From: "The French's" <french@mag-net.com>
Subject: Liability concerns
Date: Dec 28, 1997
boundary="----=_NextPart_000_0004_01BD13B0.805D1E40" This is a multi-part message in MIME format. ------=_NextPart_000_0004_01BD13B0.805D1E40 I am in the process of selling my RV-6A and am wondering if anyone has = run into any liability=20 concerns regarding homebuilt aircraft. I have heard of people who would = not sell a homebuilt=20 because of the danger of lawsuits in case of an accident. Is this = something to worry about?=20 Is it different in Canada than the US? Comments??? Ted French RV-6A flying ------=_NextPart_000_0004_01BD13B0.805D1E40 http-equiv=3DContent-Type>

I am in the process of selling my = RV-6A and am=20 wondering if anyone has run into any liability
concerns regarding = homebuilt=20 aircraft. I have heard of people who would not sell a homebuilt =
because of=20 the danger of lawsuits in case of an accident. Is this something to = worry about?=20
Is it different in Canada than the US? = Comments???
 
 
Ted French
RV-6A=20 flying
 
------=_NextPart_000_0004_01BD13B0.805D1E40-- sion. Thanks, Russell Duffy rad(at)pen.net Pensacola, FL RV-8 order soon ________________________________________________________________________________
From: Flyinghi(at)worldnet.att.net
Subject: Re: Skymap II GPS/MAP
Date: Dec 28, 1997
Bob Reiff replied to your request for information concerning the Skyforce GPS. Even though I have not used the one I purchased in flight, I have lent it out to another RV builder in the area because he makes weekly long trips. He has nothing but praise for the unit. I did purchase the panel mount kit for $55 two weeks ago and it will only require me riveting a small back plane in the panel to get it recessed. Should not be a problem. The supplied antenna should be sufficient and the unit can be wired direct with no additional purchase. My only use has been in my vehicle on trips and it is amazing how effective it is on the road. I purchased it due to the large size screen and flexibility. Regards Charles N609CG RV-6A ---------- > From: Will Cretsinger <cretsinger(at)startext.net> > To: rv-list(at)matronics.com > Subject: RV-List: Skymap II GPS/MAP > Date: Sunday, December 28, 1997 4:10 AM > > > Does anyone have experience with the subject GPS? I like its large > screen and many features but the price (1599 at Spruce) goes up for > panel mounting (239), external antenna (385), and autopilot interface > (459!). Guess I'll settle for a well known brand...VFR version only, > and hope antenna is included. Is any one VFR GPS or GPS/MAP a best > value? > > Will Cretsinger > Arlington, TX > -6A now working brakes > > > ________________________________________________________________________________
Date: Dec 28, 1997
Subject: Re: Internal Antennas
From: rvpilot(at)juno.com (William R. Davis Jr)
Jim: To add a bit to your post, Tracy also has his GPS antenna mounted under the engine cowl, just behind the engine,clamped to the mount. I copied his idea on my last 4, it works great. Bill Davis, RV-4 N66WD D ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)netins.net>
Subject: Re: Headsets
Date: Dec 24, 1997
> >J.R., > >Can highly reccomend the Lightspeed 20K. Got two sets about 6 weeks ago. >Performance is great and they are very comfortable. My wife loves them >too. The other guys have some catching up to do . > I too bought a Lightspeed, the cheaper one 15K I think for my wife. She is really adverse to noise, and head clamping. She really likes the lightspeed. I don't care for it, the mike is not as noise cancelling as a Dave Clark and it is just not as durable as a DC. I have a DC 10-13xl. Noise canceling stereo. It works really well in the RV, however in some Warbird types it isn't worth a damn. BE-18 on Takeoff especially, must be a bad freq for it. I had a 10-40 for years and it was finally falling apart after about 4000 hours. I put a Headsets inc ANR kit in it and it is almost as good as the 10-13xl and better in some airplanes. I have flown with the Bose. Nothing beats it. It really is the cadilac. I probably should have bought one, but It has too many wires and boxes, and I am just too Dutch (read cheap). As for the off brand DC knock offs, I have not used one of them that is worth having. Either bad cords, or noisy mikes. If you use your Headset alot, my advise is buy a DC and be done with it. If you want a lightweight low use set The lightspeed may be a good solution. Tailwinds, N240 Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: master solenoid
<< HOw do you tell the difference in the two solinods? >> Externally these are the distinctions: Master Contactors are characterized by their being continuous duty (coil resistance of 15-20 ohms), one small terminal (10-32 threaded) and two large terminals (5/16-24 threaded), one of which is marked BAT. The coil is across the large terminal marked BAT and the small terminal. It is designed to be closed by applying ground to the small terminal. Starter Contactors are characterized by their being intermittent duty (coil resistance of 3-5 ohms), two small terminals (10-32 threaded often marked S for switch and I for Indicator or load shedding relay) and two large terminals (5/16-24 threaded). The phenolic cased ones have a mounting bracket designed to be grounded. This type has a coil across the small terminal marked S and the mounting bracket. They are designed to be grounded at the mounting bracket and closed by applying power to the small terminal marked S. If you need additional info, I have a Word 6 file that I can send you which discusses system design issues like this for the first timer. -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Headsets
<< Need to spend some Christmas money. Anyone used that new Pilot DNR headset? Looks good and I need a good headset as my cheapest cheapo Softcoms are falling apart. Softcom ,buy the way ,is a horrible bunch to deal with. Buy anything before you try their junk----they have no service at all. >> I just got the Lightspeed 20K headset and it is exceptional. I believe Jim Cone has these and had also raved about them in the Mid-West flyer. They are rated at 42dB of total noise reduction in the freq range where engine noise is most objectionable and fatiguing. $425 from Chief. -GV ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Liability concerns
<< I am in the process of selling my RV-6A and am wondering if anyone has run into any liability concerns regarding homebuilt aircraft. I have heard of people who would not sell a homebuilt because of the danger of lawsuits in case of an accident. Is this something to worry about? Is it different in Canada than the US? Comments??? >> There is the theoretical problem with liability with homebuilts because you are the manufacturer and all manufacturers' can be sued. I am not aware of any cases that this has occured although I would conjecture that lawyers might consider the recent John Denver accident to be a perfect trial case. The original builder alledgedly deviated from plans in the placement of the fuel selector valve. John Denver's estate is rich and well known. Do you see where I'm going with this? In the real world and with a well built plane, the risk should be minimal and maybe Canada is less litigious than the U.S. Hell, every place is less litigious than the U.S., right? I have a Word 6 file of the sales document I used when I sold my Kitfox. It is based on the EAA form and I will send it to you if you like. -GV ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: intro and RV-8A question
Date: Dec 28, 1997
. I'm assuming that the main gear on the 8 still mounts >permanently to the fuselage, and not to the wing. If that's the case, I'll >probably just stick with the taildragger version. > >Thanks, > >Russell Duffy >rad(at)pen.net >Pensacola, FL >RV-8 order soon > Russell, In the RV-8, the gear mounts to the fuselage...at least I hope so! I'm working on the wings for my -8 now...(hmm...they didn't tuck the gear legs inside the wing kit crate somewhere now did they? ;) Welcome to the -8 fraternity! (My proactive apologies to any female -8 builders!) Please feel free to ask anything else about the -8 that come to mind..I'm glad to help..as are the rest of this fine group of builders/aviators. (Aviatrixes?? Drat! There I go again...tis so hard to be politically correct nowadays) Brian Denk Albuquerque, NM -8 #379 wings will the dimpling ever end??? ______________________________________________________ Get Your Private, Free Email at http://www.hotmail.com ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: -8 tank skin to baffle rivet line
Date: Dec 28, 1997
g'day folks, In my deburring and dimpling session this past week..I mistakenly dimpled the tank skin to tank baffle rivet line (brain fart!)..and it says in the instructions to countersink the skin..or, at least I THINK that's what I was supposed to do! Anyway, is it OK to leave the dimples, and countersink the baffle flange? Or, flatten out the dimples in the skin and countersink as I should have done in the first place? Countersinking those skins just doesn't seem right to me...too thin. Thanks in advance, and Happy New Year! Brian Denk -8 wings ______________________________________________________ Get Your Private, Free Email at http://www.hotmail.com ________________________________________________________________________________
Date: Dec 28, 1997
From: John Ammeter <ammeterj(at)seanet.com>
Subject: Re: Inspections and Insurance
Say What?? I'm a Tech Counselor and have been telling builders that they'll get a discount if they have at least three visits by a TC before flight. If that isn't so I want to know. I'll call Avemco tomorrow but I gotta ask you if you're SURE about that. john >When I mentioned the discount for having the EAA Tech Counselor provide >3 inspections, Avemco said the EAA keeps saying that, but it was never >approved by Avemco and is not given. >John kitz >N721JK >Ohio John Ammeter ammeterj(at)seanet.com Seattle WA USA 1974 1/2 JH-5 RV-6 N16JA First flight August 1990 ________________________________________________________________________________
Date: Dec 28, 1997
From: John Ammeter <ammeterj(at)seanet.com>
Subject: Re: master solenoid
I'm not Scott but I'll take a stab at it for you. The Start solenoid is activated by applying 12 volts (+) to the small terminal. The master solenoid is activated by grounding out the small terminal (12 volts '-'). Also, the master solenoid is rated for continuous duty while the start solenoid is only a limited duty switch. Makes sense, right?? john > >Scott: >HOw do you tell the difference in the two solinods? > >Don Jordan~~ 6A-wings~~ Arlington,Tx~~ > John Ammeter ammeterj(at)seanet.com Seattle WA USA 1974 1/2 JH-5 RV-6 N16JA First flight August 1990 ________________________________________________________________________________
From: RMille6453 <RMille6453(at)aol.com>
Date: Dec 28, 1997
Subject: Re: -8 tank skin to baffle rivet line
Hi Brian, I did the same thing and on the the right wing, when I should have known better. Dont flatten out your dimples, just dimple the baffle too. I did and it worked out just fine, use plenty of proseal. Rob Miller RV8 Fuse ________________________________________________________________________________
Date: Dec 28, 1997
From: Brian Huffaker <huffaker(at)utw.com>
Subject: Re: A-408 Aileron spar reenforcement
On Fri, 26 Dec 1997, Fran Malczynski wrote: > > Brian, I too puzzeled over this. I was looking for a .040 piece of metal > to cut. I finally found four pieces of the .040 2 1/2 x 2 3/4 in bag > 419. > Thanks to everybody, must have looked at this 10 times with out seeing it. Brian Huffaker, DSWL (huffaker(at)utw.com) President and Founder Friends of P-Chan RV-8 80091 ________________________________________________________________________________
Date: Dec 28, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Horizontal Stabilizer
The weight and balance are fine. It only occurs at higher speeds (170 +), and more so when I have the back seat filled with a 200+ passenger. I thought it was a common thing, to have to adjust the horizontal stabilizer a little, if it didn't trim out correctly. I have it at the forward stop when I am alone, which is fine. Add a passenger and it is no longer enough. The cable is not out of adjustment as there is quite a bit of trim tab kicked in (I did not measure the degrees). I don't believe you should have to kick in full deflection of the trim tab for straight and level flight, no matter how it is loaded. Before, when solo, I allways had more than enough nose up trim (takeoff and landing), so I believe it would be correct to adjust the leading edge of the stabilizer up, as the manual suggests. Since everything else seems to be correct, I feel that I don't have any other options, except to put a larger trim tab on it. Is it correct to think little trim adjustment should be necessary at cruise, or rather little trim tab deflection from a neutral position? Help me out here, because I'm doing it tomorrow if the weather holds up. Thanks. Michael ________________________________________________________________________________
Date: Dec 28, 1997
From: spencer <dspencer(at)kiva.net>
Subject: Re: Oil Filler Door Fastening - RV-4
RV4131rb wrote: > riveted a hinge on the inside of the cowl for the lower latch, I simply pull a > pin on the inside of the cowl for my release. I have seen others do this with > 2 hinges pulling both allows you to remove the whole door. Either way will > provide a very nice installation. I never provided a means of safetying mine > because it never has migrated at all. It would be easy to rivet on a clip > inside the cowl to keep it from migrating though. Extend the pin/wire to the air inlet area using alum tubing fiberglassed to the upper cowl. Then put a .75" inch or so circle/360 bend in the wire a couple inches from the end followed by a 90 degree bend about .5" from the very end. The 'circle/360' acts as a spring relief and the bent end goes into a hole in the upper inlet 'ramp' to secure the wire/pin. To open the door just reach behind the prop into the inlet, pull the wire out of its hole and then out of the air inlet enough to allow the door to open. Do both pins this way as Ryan said, and the whole door can be removed if needed (great for reaching in to get the upper f'wall pins). No fasteners show, and people constantly ask how you open the door. You just smile at them... ________________________________________________________________________________
Date: Dec 28, 1997
From: Shirley Hobenshield <shobenshield(at)cmsd.bc.ca>
Subject: Re: Liability concerns
> I am in the process of selling my RV-6A and am wondering if anyone >has run into any liability concerns regarding homebuilt aircraft. I have >heard of people who would not sell a homebuilt because of the danger of >lawsuits in case of an accident. Is this something to worry about? Is it >different in Canada than the US? Comments??? Ted FrenchRV-6A flying If I had the money Ted, Yours would sit next to Ray & mine anyday!! Good job! The best for 98 *** Ed H ________________________________________________________________________________
Date: Dec 28, 1997
From: spencer <dspencer(at)kiva.net>
Subject: Re: Twisted Elevator
Michael C. Lott wrote: > > > I called Van's with the same problem several months ago. I believe I > spoke to Tom. He said that it would cause no flight problems and was > fairly common. I flew with it and have had no problems (45 hours now, > up to 210 mph.). Good luck. Ditto. I flew a -4 with quite a bit of twist in the elev. Don't know how much -didn't measure (an inch -mabye more?), but I could see it with the plane sitting on the ground (had to look close). Was concerned about it... but it trimmed out really well. Stalled straight ahead. No problem. This plane (luckily) also had the twist in the 'proper' direction to counter spiral slipstream. Scott N4ZW ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 28, 1997
Subject: Re: Headsets
> << Need to spend some Christmas money. Anyone used that new Pilot DNR headset? Uhm... DNR usually means "Do Not Resuscitate." A funny mis-speak. :-) > I just got the Lightspeed 20K headset and it is exceptional. $425 from Chief. > > -GV I just checked on AVWeb. Avionics West sells the Lightspeed 20K online. Their current price (supposedly only good through December 31) is $405. The e-flyer I received says you can get more information at: www.avweb.com/programs/infosub.cgi/sponsors/avionics/litspord.html You might have to signup on AVWeb to see this page, but don't worry, it's free and doesn't take a minute to do. Rod Woodard RV-8, #80033 Loveland, Colorado t people would just sue their estate. As somebody already mentioned, you have potential liability stemming from the fact that _you_ are the manufacturer. In theory somebody could sue you if something went wrong with the airplane you manufactured at some point down the road. The fuel selector in John Denver's plane is a good example that's already been mentioned. I wouldn't be surprised if somebody sued you even if you followed the plans exactly, right down to the last rivet. It'd just be called faulty craftmanship instead of faulty design. Heck, I read a case where some idiot ran out of gas in a light twin. He didn't handle it well and everybody on board died in the crash landing. The families of the decedents sued the airplane manufacturer for designing an overly complicated fuel system. In another case, a different idiot won a case against Piper because his 1940-whatever Cub didn't have a shoulder harness--an obvious safety hazard. They could have issued an AD _requiring a shoulder harness, after all. Somebody also mentioned that you might have some protection if you incorporate. The problem with this is that your plane was built by YOU and not the corporation. YOU still have the manufacturer's liability. An interesting twist might be to have the corporation build the airplane. I doubt this would fly however, (yes, that's a pun) because of the 51% rule. The corporation could hire you to build the plane for you, but it'd be no different than if you hired somebody else to build your airplane--if the FAA wanted to get tough, I think they could deny your airworthiness certificate based on the 51% rule. If you ever decide to own an airplane with a partner, some sort of corporate structure would probably be appropriate. In an old-fashioned partnership, you are generally liable for the acts of your partner as if you had done them yourself. E.g. your partner crashes into a playground filled with schoolchildren while trying an outside loop in your Cherokee 140. Everybody in sight sues BOTH of you. If, however, you're incorporated, you are a shareholder and your "partner" is a shareholder. Except for some tax-related exceptions, your liability as a shareholder is limited to your investment in the company. I.e., you could lose the value of your share of the airplane, but your house and personal retirement fund should be safe. Truly the only way for you to completely avoid potential liablity for selling a homebuilt aircraft is to never sell a homebuilt aircraft. Realizing that this isn't realistic for everybody all the time, I would suggest a very strongly-worded disclaimer agreement where the buyer assumes all responsibility for the determination of current and future airworthiness. The buyer should acknowledge that it's a homebuilt aircraft and doesn't comply with the standards established for factory-built aircraft, etc. [basically that placard you put in your airplane] You should also include language which states that you relied on the buyer's assurances and acceptance of these terms in your decision to sell the airplane. This will help to make the disclaimer a material part of the bargain. If the buyer has a spouse, you should also make the spouse sign a disclaimer... spouses and other family members might have various claims as well. Somebody mentioned that they've already got an agreement they used to sell their airplane. If this person would like, he could send me a copy of the agreement and I would be happy to make suggestions. When I've doctored it up, I'll repost it to the list and ask for additional suggestions. I ask a lot from the participants on this list and hope that this might be something I can do in return for all the valuable building advice I've already received and will no doubt receive in the future. Best regards to all, Rod Woodard RV-8, #80033 [and an attorney--no Plaintiff's work, good guy, white hat, airplane advocate, local airport's attorney, local EAA newsletter editor, etc.--please no flames!] Loveland, Colorado ________________________________________________________________________________
From: "Tony Moradian" <tonym(at)enviroaqua.com>
Subject: Deep Countersink
Date: Dec 28, 1997
What are the methods if any to remedy a machined coutner sink that went too deep; To the point where the joining dimpled surface has too much play. Any advice would be appreciated. Tony Moradian Empenage #80398 N100TM reserved tmoradia(at)ix.netcom.com ________________________________________________________________________________
Date: Dec 28, 1997
From: Unistar Computers <unistar(at)mindspring.com>
Subject: Re: Liability concerns
>For what its worth: My tennis partner is an attorney ( I hate them too ) he >advised to register the plane in a Corporation, and operate it as a business. >Let face it I dont think any of us would sell some poor sap, an us safe >aircraft, but the Corporation does limit your liability, and according to the >lawyers unless there is fraud or criminal actions, its difficult to get >throught what they call the Corporate Veil. >At the present time I have a Seneca 1 & a partnership in a Piper Arrow. both >are registered in separate corporations. >Thats how I was advised. >Bill >KB2DU(at)AOL.COM Darn good advice for spam cans. The problem here is not the owning which gets you caught in the liability trap, but the building. My Grummans are owned per above suggestions. 1 for 12 years and one for 6 months. This limits my personal liability but does not release me from the need for liabilty insurance. I tried to get the FAA to sign off a homebuilt in a Corporate name, and they said no dice. They require the *BUILDER'S* name to be on the certificate and will accept no other arrangement. When I tried to explain that I had formed the corporation to buy the materials and that the corporation owned the plane and I just wanted the corporation to be on the certificate for the liability aspect, and that I as the builder was willing to sign what ever they wanted in the way of forms, they brought out the regs and showed me where it says that we build these machines for educational and recreational purposes, and said that corporations don't build "amateur built" airplanes. End of discussion with FAA. I've seen numerous homebuilt aircraft advertised as "components" with no airworthiness certificate. I don't see how they could be relicensed, since the purchaser clearly didn't build 51% of anything. A local FBO auctioned off a homebuilt which they attached in a financial squabble. The builder did not supply the paperwork to them or the new owners (why should he?). It brought a fairly low price, about what one might pay for a used engine. This was over a year ago, and last I heard the FSDO was *NOT* going to issue a new airworthiness for this plane since the current owner didn't build it. Where does this leave the builder who sells his plane? Probably in a position to either dismantle it and declare it unairworthy and get little better than salvage price for it with nearly no liability, or sell it intact with all paperwork and get the good price and take the liability risk. It might be possible to require the subsequent owner to carry liability insurance for you as part of the contract to sell. It seems that this was the route Commander Aircraft took when they began building the Rockwell Commander singles again some years back. You had to agree to carry 1 million dollars insurance to protect COMMANDER as part of the sales deal. Why would one want to sell their pride and joy anyway? I couldn't even bear to part with my 23 YO spam can when I bought my newer one! Bob Steward, A&P IA AA-1B N8978L AA-5A N1976L ________________________________________________________________________________
Date: Dec 28, 1997
Subject: Std. RV6 engine cowl for sale
From: gretz-aero(at)juno.com (Warren Gretz)
Greetings to all. I have deceided to sell my standard RV6 engine cowl. It has never been installed, no damage or scratches. I am in the Metro Denver area, so it would be best if someone within driving distance of Denver wanted it to save on shipping cost. Van's sells this cowl for $450 as part of the finish kit plus shipping. I will sell my cowl for $400 plus shipping. I have deceided to bite the bullet and go for the very high priced optional cowl. You may contact me by phone at the number below durring the day, enenings, or weekends until Jan. 5. After Jan. 5 try me in the evening or weekends. E-mail works great anytime also. Warren Gretz 3664 E. Lake Drive Littleton, CO 80121 (303) 770-3811 gretz-aero(at)juno.com ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Twisted Elevator
Date: Dec 28, 1997
> >> I called Van's with the same problem several months ago. I believe I >> spoke to Tom. He said that it would cause no flight problems and was >> fairly common. I flew with it and have had no problems (45 hours now, >> up to 210 mph.). Good luck. > >Ditto. I flew a -4 with quite a bit of twist in the elev. Don't know how >much -didn't measure (an inch -mabye more?), but I could see it with the >plane sitting on the ground (had to look close). Was concerned about >it... but it trimmed out really well. Stalled straight ahead. No >problem. This plane (luckily) also had the twist in the 'proper' >direction to counter spiral slipstream. > >Scott >N4ZW > > Hah! Brings to mind Rutan's "Boomerrang" (sp?). Talk about an asymmetrical, flyin freak 'o nature! Just goes to show ya..even the plastic airplane guys get 'em crooked every now and then. Back to the dimpling. Brian Denk ______________________________________________________ Get Your Private, Free Email at http://www.hotmail.com ________________________________________________________________________________
From: DenClay <DenClay(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Deep Countersink
Maybe redrill and dimple for the next size rivet. Maybe drill same size hole in some thin scrap, cut a tiny donut around the hole, dimple it, and place it between the two surfaces. Use a flat piece of stock as a backing plate if the countersunk piece has an aversized hole (likely). Good luck Dennis Clay #80473 emp near completion, wings Jan 19 yea ________________________________________________________________________________
From: JRWillJR <JRWillJR(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Inspections and Insurance
I was given a discount or at least told I was getting a discount. I was also given insurance for my first 10 hours based on the fact that I had used the EAA Advisor and Tech programs or again so I was told. They gave me a quote and when I informed them (Avemco/Natioal) that I had used the Tech Coun. program I was given a reduced price. Do not remember amount. Also, after accumulating accident free time my rates dropped a little more. Let's try and get to the bottom of this. Still, even without the benifits of lower insurance the Tech Coun. is a good program. JR ________________________________________________________________________________
From: gasobek(at)juno.com
Date: Dec 28, 1997
Subject: Re: Inspections and Insurance
AVEMCO said that they gave me a discount on my insurance. I had 3 + T.C. visits, Flight Advisor, and Flight Training in Van's prototype. The info for New EAA Tech Counselor dated September 25, 1996 sign by Janet Kloes has an attachments that states: "This past summer Avemco Insurance Company recognized the EAA Technical Counselor Program by announcing premium discounts on any aircraft that was inspected by an EAA Technical Counselor three times during the building process." AVEMCO does advertise in the EAA Flight Advisor Newsletter. (see Vol. 4, Issue 4). The last page states: "Flight Advisor materials made possible by a grant from AVEMCO insurance company." The ad on page 6 lists their address as: http://www.avemco.com. I did not see anything there about a discount but they do have a form to fill out for a price quote. One of our chapter members reported a $200 savings per year on his C-172 by being an EAA Chapter member. Keep us posted. Gary A. Sobek EAA Tech Counselor FAA A&P RV-6 N157GS O-320 Hartzell writes: > >Say What?? I'm a Tech Counselor and have been telling builders that they'll >get a discount if they have at least three visits by a TC before flight. If >that isn't so I want to know. I'll call Avemco tomorrow but I gotta ask you >if you're SURE about that. > >john > > > >>When I mentioned the discount for having the EAA Tech Counselor provide >>3 inspections, Avemco said the EAA keeps saying that, but it was never >>approved by Avemco and is not given. >>John kitz >>N721JK >>Ohio >John Ammeter >ammeterj(at)seanet.com >Seattle WA USA >1974 1/2 JH-5 >RV-6 N16JA >First flight August 1990 ________________________________________________________________________________
From: Vanremog <Vanremog(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Headsets
<< but were they as good as the Bose? I doubt it. You always get what you paid for. >> Try them out for yourself and compare. Yes, with the Bose you got the first good ANRs but you also paid for the name too. Some like the Bose despite the cost. I didn't like the weight, feel or appearance of them. I think the Lightspeed is a nice setup so give them a chance. Perhaps they are inferior to the Bose but I have yet to see a true comparison of the two based on performance alone. I've used both and my gut tells me they're real comparable. -GV ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Liability concerns
Hi Rod: Thanks for the details on the Corporation Regitration - My tennis partner is also my business attorney but he is not a Pilot just come along for the ride most of the time. I'm gonna run the 51% at him today and also question the local FSDO ( they won't know much but could get some answers, two of the new guys up there are retired NYC Police Officers Aviation Unit's that worked with my brother ) Could the builder sell the aircraft to the Corporation, with some type of hold harmless agreement - I'm streaching here. ? Thanks Again Bill KB2DU(at)AOL.COM ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Std. RV6 engine cowl for sale
Guys I must be in a closet - ( No just waiting about 12 weeks for my wing kit ) What is the diffrence in the 450.00 cowl & the High priced one. & the price diffrence. Thanks Bill ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Inspections and Insurance
ANy one have a ball park figure on Insurance for the RV6 for the year? and did anyone take out the AVEMCOpolicy on the kit during construction. I think they wanted $149.00 for the year. Thanks Bill ________________________________________________________________________________
Date: Dec 29, 1997
From: "Anderson Ed" <anderson_ed(at)bah.com>
Subject: (no subject)
who ________________________________________________________________________________
Date: Dec 29, 1997
Subject: Re: Liability concerns
From: wstucklen1(at)juno.com (Frederic W Stucklen)
Rod, Great post! I'd also like to see your version of an agreement...... Fred Stucklen RV-6A N925RV (Working on 2'd RV-6A - Chevy Powered!) wstucklen1(at)juno.com >Hi Ted: > >Finally, a question I'm at least marginally capable of answering. :-) > ***** SNIP ***** > >Somebody mentioned that they've already got an agreement they used to sell >their airplane. If this person would like, he could send me a copy of the >agreement and I would be happy to make suggestions. When I've doctored it up, >I'll repost it to the list and ask for additional suggestions. > >I ask a lot from the participants on this list and hope that this might be >something I can do in return for all the valuable building advice I've already >received and will no doubt receive in the future. > >Best regards to all, > >Rod Woodard >RV-8, #80033 [and an attorney--no Plaintiff's work, good guy, white hat, >airplane advocate, local airport's attorney, local EAA newsletter editor, >etc.--please no flames!] >Loveland, Colorado ________________________________________________________________________________
From: "Gary Baker" <gtbaker(at)bright.net>
Subject: Re: Liability concerns
Date: Dec 29, 1997
From: WoodardRod <WoodardRod(at)aol.com> >Truly the only way for you to completely avoid potential liablity for selling >a homebuilt aircraft is to never sell a homebuilt aircraft. Realizing that >this isn't realistic for everybody all the time, I would suggest a very >strongly-worded disclaimer agreement where the buyer assumes all >responsibility for the determination of current and future airworthiness. The >buyer should acknowledge that it's a homebuilt aircraft and doesn't comply >with the standards established for factory-built aircraft, etc. [basically >that placard you put in your airplane] You should also include language which >states that you relied on the buyer's assurances and acceptance of these terms >in your decision to sell the airplane. This will help to make the disclaimer a >material part of the bargain. If the buyer has a spouse, you should also make >the spouse sign a disclaimer... spouses and other family members might have >various claims as well. > Rod, This is all very good information, but (there is always a 'but' somewhere) what can be done to protect the builder from the second, third, or fourth buyer down the road? In the many discussions we have on this subject during my EAA Chapter meetings, we have not been made aware of any steps that can be taken to protect ourselves. My concern about selling (heaven forbid!) my -6 is not about whether the buyer is going to come back against me, but the buyers who come after him. My answer to this problem, if I can afford it when the time comes and my sons don't want the airplane, is to give the plane to a museum. One local builder gave his Homebuilt to a library and it is now hanging from the ceiling. Thanks for the info. Gary Baker RV-6 (Working on wing spars) N4GB (Reserved) Medina, OH ________________________________________________________________________________
Date: Dec 29, 1997
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Batteries and Starters
> >In the rvator articles circa 1992 there was one about installing a 17AH >gell cell battery in Vans >'s RV. I elected to go this route so that I could mount the battery on >the foreward side of the firewall. I have installed one of the >lightweight starters advertised in numerous publications under the >heading "HOMEBUILDERS LOOK''. The starter will not spin the engine fast >enough to start. I have a newly rebuilt H2AD (9:1 compression ratio). I >am using #4 cables. If I jumper from my truck the starter spins fast >enough. Sounds like I need a stronger battery but before I do that, does >anyone have any experience with this battery and/or starter or any other >words of wisdom? What brands are the battery and starter? I know of tests done with the B&C starter, and a 10 a.h. battery jumper-cabled to a hopped up IO-360 that produced 5 cranking sequences in a row before the battery started to show signs of weakening. It seems likely that your battery is suspect. Bob . . . AeroElectric Connection //// (o o) ===========o00o=(_)=o00o========= < Go ahead, make my day . . . . > < Show me where I'm wrong. > ================================= <http://www.aeroelectric.com> ________________________________________________________________________________
Date: Dec 29, 1997
From: "Patrick E. Kelley" <webmstr(at)kalitta.com>
Subject: Re: -8 tank skin to baffle rivet line
Brian Denk wrote: > > Anyway, is it OK to leave the dimples, and countersink the baffle > flange? Or, flatten out the dimples in the skin and countersink as I > should have done in the first place? Countersinking those skins just > doesn't seem right to me...too thin. Leave them alone. They'll be a little harder to place before rivetting, but the flanges will flex enough for them to pop into place. The dimples will scrape some Proseal off the flange, so plan ahead and paint some extra Proseal around the dimples. You can dimple the baffle without causing problems, too. Press on. PatK - RV-6A olicy on the kit during construction. I think they wanted $149.00 for the year. Thanks Bill ________________________________________________________________________________
Date: Dec 29, 1997
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: master solenoid
> >Bob >the relay gets hot enough that you would not want to hold it in your >hand very long. I checked the part number and it's the continous duty >relay. If you think this is the way it should be I will leave it. >If there is something else I should check let me know. > >Thanks >Craig Hiers Nope. Everything sounds normal for that part. Bob . . . AeroElectric Connection //// (o o) ===========o00o=(_)=o00o========= < Go ahead, make my day . . . . > < Show me where I'm wrong. > ================================= <http://www.aeroelectric.com> ________________________________________________________________________________
Date: Dec 29, 1997
From: lottmc(at)datastar.net (Michael C. Lott)
Subject: Re: Liability concerns and Airworthiness Certificates
I bought my plane from the estate of the deceased builder and a middle man. I got no airworthiness certificate, and on the bill of sale it listed only a kit and parts of a kit, nothing about an rv-4. It had been issued a airworthiness certificate but never flew, as the builder died before he completed it. The family and the middle man would give me no evidence or paperwork showing the plane had ever been completed, as they believed this would protect them from any liability problems. I did take pictures of the plane before we dismantled it, incase i ever needed proof of anything. I helped dismantle the plane and hauled it home. It caused a little ruckus with the FAA when I tried to get it registered with a new N-number. (It already had an N-number, too.) I talked to the inspector about it when he came to inspect the plane and when I told him the whole truth (I was hesitant) about the life of the plane, he insisted the only way to do it was put the builder's name on the certificate, not mine. I got a new certificate issued and a new N-number, and had to tell the FAA what caused the problem. (My ignorance?) They said it would be no problem to straighten out the paperwork with the new number and certificate. The ringer was that the FAA said all I had to do was tell them the n-number in the first place and I could have gotten the original certificate re-issued, asked for a new n-number, and flown the plane. No inspection would have been necessary. (And I could have saved 450.00 and a big headache with the DAR). They said the builder's estate never de-activated the certificate, and since I had legal posession of the plane now, they never could. I am just telling you my experience so it might help someone else who is buying or selling a homebuilt. Michael Lott ________________________________________________________________________________
Date: Dec 29, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: intro and RV-8A question
>Welcome ( you all) (to the -8 fraternity)! (My proactive apologies to any female -8 >builders!) >Please (yawl)feel free to ask anything else about the -8 that comes to (yawls) >mind..I'm glad to help..as are the rest of this fine group of >(builders/aviators)(ya'lls). (Aviatrixes?? Drat! There I go again...tis so hard to >be politically correct nowadays) > >Brian Denk See why us southerners invented ya'll or yawl or you all? It is non specific of anything and makes us politically correct before its' time. So much more political correct than youse guys.:-) John Darby Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Dec 29, 1997
From: John Darby <johnd@our-town.com>
Subject: Re: intro and RV-8A question
>Welcome ( you all) (to the -8 fraternity)! (My proactive apologies to any female -8 >builders!) >Please (yawl)feel free to ask anything else about the -8 that comes to (yawls) >mind..I'm glad to help..as are the rest of this fine group of >(builders/aviators)(ya'lls). (Aviatrixes?? Drat! There I go again...tis so hard to >be politically correct nowadays) > >Brian Denk See why us southerners invented ya'll or yawl or you all? It is non specific of anything and makes us politically correct before its' time. So much more political correct than youse guys.:-) John Darby Stephenville TX johnd@our-town.com litigation? 5. that EAA will give you names of lawyers near you for you to contact for assistance. 6. that you takes your money and takes your chances! Since the original post, I've been looking for a flying mag. some one sent me with an article about this. It had what I thought was an iron clad document in it. Then they went on to show just how full of holes it really was and in essence re-iterated what I had obtained from other sources. I sold my plane, but I still feel as if the trap door to my long underwear is open. I am interested in what you come up with. Press on! John Darby Stephenville TX johnd@our-town.com ________________________________________________________________________________
Date: Dec 29, 1997
From: Terrance Jantzi <tjantzi(at)netrover.com>
Subject: airframe cracks
A long long time ago (1990) I had a demo flight at Oshkosh with Van at the helm of the original RV-6. When we landed (Fond du lac) I was somewhat dismayed by all the oil canning and thumping and drumming coming from the rear fuselage area. Of course the runway was not the smoothest in the world. Anyway I vowed that my own RV would be a little quieter in that area. Another builder who was skinning his fuse at that time had noticed the same thing and placed additional stiffeners on some of the big sections of flat skin in the rear belly/tail cone area. A great idea. I had the chance to fly in his finished machine and marveled at the much quieter airplane while the tail wheel was on the ground. So, I did the same thing and had the same results. End of story???? No. While cleaning the oil off the belly last week I noticed a dark oil stain running 90 degrees to the fuselage center line. What I found was a crack coming from the last rivet on each additional stiffener I had installed. I have about 230 hours on the hobbs. I checked the other RV-6 that I was built the same way and found the same cracks. That airframe has about 280 hours on it. I certainly wouldn't do it again. If any builders out there have made a similar mod or are contemplating something similar, check with Vans first. If flying I would recommend a close inspection of the rear tail cone bottom skin. Terry Jantzi RV-6 ________________________________________________________________________________
From: RV6ToBuild <RV6ToBuild(at)aol.com>
Date: Dec 29, 1997
Subject: Problems with the RV6 Plans
I found very early on that the plans for the RV6 should NOT be followed exactly. I have only been building for a couple of months now and have had problems because of the plans. I have learned to only consult with the plans. I have saved myself lots of problems sense I have learned that. Bottom line the Aircraft needs to be built strait, light weight and structurly sound, and That is the Responsibility of the Builder, plans or no plans. However it sure would have been nice to know the plans were for refferance only, before I started. I would recomend that each and every one of you look at the AC43.13. This book is one that no builder or mechanic should be with out. Good Luck and happy building ________________________________________________________________________________
Date: Dec 29, 1997
From: "James K. Hurd" <hurd(at)riolink.com>
Subject: Drilling Gear to 6A
Am preparing for the gear drilling aspect of the build and would appreciate advice from them who been there. I have adequate room for positioning wings in the carry-thru and have the "long center" bits in 3/16 and 1/4 from Avery. Justice Notes mention need for 2" long threaded bits for angle drill and 12" long 3/16 bit. I don't mind purchasing these but would rather not if they are not needed. Thanks in advance for advice on the above and any gear-drilling tips y'all'd like to share. Jim 6A Fuselage SW New Mexico ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Liability concerns
> Could the builder sell the aircraft to the Corporation, with some type of > hold harmless agreement - I'm streaching here. ? > > Thanks Again > > Bill Hi Bill, Please, don't "streach." I hear it's bad for you. :-) Selling your completed airplane to a corporation could add another layer of people (and things) for a plaintiff to sue, but you'd still be left with the problem that YOU are the manufacturer. Up until recently, people still sued Piper after an aircraft had changed hands over and over for 50 years. Rotten, I agree. Rod Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
From: MAlexan533 <MAlexan533(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Liability concerns
Since there is apparently not a whole lot a guy can do to assure complete freedom from possible litigation when selling a homebuilt, maybe we can at least look at the odds. Has anybody out there heard of or been involved in litigation arising from the sale of an experimental? Is there any way to find out? Would Mr. Woodard, as an attorney, have access to statistics such as these? This might help us determine individually whether we want to take the risk or not. Von Alexander MAlexan533(at)aol.com ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Liability concerns
> This is all very good information, but (there is always a 'but' somewhere) > what can be done to protect the builder from the second, third, or fourth > buyer down the road? >>BIG SNIP<< > Thanks for the info. > > Gary Baker > RV-6 (Working on wing spars) > N4GB (Reserved) > Medina, OH Hi Gary, You are correct. There is potential liability no matter how many times the A/C changes hands. The good news is that you'd most likely have a better defense everytime a new owner takes control of the plane. A plaintiff would have to show that the reason the A/C fell apart and crashed was that _you_ did something wrong in the building. Given the experimental nature of the A/C, you'd be able to defend by saying, "but buyer B, C, and D all modified the airplane I originally produced." "I can't be responsible for their modifications." "In fact, with that number of owners, I can't begin to know what modifications they've made..." It's still a problem, but you'd have a little more wiggling room. Best regards, Rod Woodard RV-8, #80033 Loveland, Colorado a chicken... Fact is that we ultimately rely on juries to enforce these agreements. Sometimes they do, sometimes they don't. There's never a shortage of scumbag attorneys who're willing to take such a case, so we have to count on the juries to throw them out on their ear. Personally, when somebody comes in to my office with a rotten case where they just want to extort money, I just tell them no--go look someplace else. Man, could I tell you some stories... Best regards, Rod Woodard RV-8, #80033 Loveland, Colorado ________________________________________________________________________________
From: WoodardRod <WoodardRod(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Liability concerns
>>>>Things Snipped<<<< > Has anybody out there heard of or been involved in > litigation arising from the sale of an experimental? Is there any way to > find out? Would Mr. Woodard, as an attorney, have access to statistics such as > these? This might help us determine individually whether we want to take the > risk or not. > > Von Alexander > MAlexan533(at)aol.com Fantastic idea, Von. Nobody publishes statistics, as such, but there are national databases containing all reported cases that I could search. These searches are VERY expensive, but one of the companies offers a couple of freebie days per month for attorneys to get familiar with their system and to do pro bono work. I'll see when the next of these days is and get to work on the search. The other problem is that these databases will only show those cases that actually went to trial AND were picked to be reported... Not all cases end up in print for all the world to see. I would guess that many of these things settle on the courtroom steps. These wouldn't be reported. A great idea, though... and not a bad place to start. Rod Woodard RV-8, #80033 [...and I'm way too young to be called MISTER!] Loveland, Colorado ________________________________________________________________________________
Date: Dec 29, 1997
From: Unistar Computers <unistar(at)mindspring.com>
Subject: Re: Liability concerns
>Since there is apparently not a whole lot a guy can do to assure complete >freedom from possible litigation when selling a homebuilt, maybe we can at >least look at the odds. Has anybody out there heard of or been involved in >litigation arising from the sale of an experimental? Is there any way to find >out? Would Mr. Woodard, as an attorney, have access to statistics such as >these? This might help us determine individually whether we want to take the >risk or not. >Von Alexander >MAlexan533(at)aol.com One of our local EAA chapter members had built an EZ and sold it some time later. The new owner didn't make it home from picking it up. He took off at an intermediate fuel stop with the canopy unlatched and crashed. His widow found an attorney and sued our member for a whole list of reasons. She had never even *SEEN* the plane in question, but alleged all manner of "faults" with the design and construction. Burt Rutan also was sued and came to town to testify in his behalf and on the member's behalf. Burt stated clearly to the jury that the EZ would not fly with the canopy open. He told them it was in the newsletters, in the plans, and marked on the checklist and on the canopy rail next to the latch. This was not a "fault", and that the aerodynamics of the EZ prevented it from flying with the canopy open, so they had designed the canopy latch with a safety catch which one had to manually disengage to open the canopy to prevent it from "popping open" accidentally. The end result was that everyone lost. This poor guy died, his widow was angry and spent untold $$ for her side's attack, our member and Burt both spent lots of $$$$$ for their own attorneys and had dozens of sleepless nights, but at least they didn't loose everything they had worked for to the plaintiff's attorneys. Bob Steward, A&P IA AA-1B N8978L AA-5A N1976L ________________________________________________________________________________
From: "Robert Acker" <n164ra(at)mindspring.com>
Subject: Re: Skymap II GPS/MAP
Date: Dec 29, 1997
> From: Bob Reiff <Reiff(at)execpc.com> > > gps/com ($2485 with antenna). The Garmin has nice backlighting for night > > flying, which the Skyforce lacks. > > Rob, > Actually, my Skyforce Skymap does have 3 level backlighting. Bob, thanks for the correction...I must have missed it in the specs. Rob (RV-6Q). ________________________________________________________________________________
From: Qmax LLC <QmaxLLC(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Problems with the RV6 Plans
<< I would recomend that each and every one of you look at the AC43.13. This book is one that no builder or mechanic should be with out. What is it? Where do I get it? How much does it cost? Bob ________________________________________________________________________________
From: winterland(at)rkymtnhi.com
Date: Dec 29, 1997
Subject: AC43.13
Qmax LLC wrote: > > I would recomend that each and every one of you look at the AC43.13. This book is one that no builder or mechanic should be with out. > > What is it? Where do I get it? How much does it cost? It is an official description of standards of quality for aircraft repair. About 500 pages. It is available from RV-Ation Bookstore. The cost is $18.95 plus $4 for priority mail shipping. Contact RV-ation bookstore at: winterland(at)rkymtnhi.com 970 887-2207 970-887-2197 fax PO Box 270 Tabernash, CO 80478 ________________________________________________________________________________
Date: Dec 29, 1997
Subject: Re: Liability concerns
From: bstobbe(at)juno.com (bruce d stobbe)
>The good news is that you'd most likely have a better >defense everytime a new owner takes control of the plane. A plaintiff would >have to show that the reason the A/C fell apart and crashed was that _you_ did >something wrong in the building. Given the experimental nature of the >A/C, ============================================================================= The problem as I see it is that if you're sued, you lose - albeit by varying degrees. Even if you win in court you will have spent thousands of dollars, countless hours, and years of sleepless nights proving your case, and none of it is recoverable unless the plaintiffs case is frivilous (right Rod?). IMHO that is the biggest flaw in our legal system today, and you are far better off not exposing yourself to the possibility in the first place, rather than relying on the courts to protect you, because they won't. Bruce Stobbe RV-6 fuselage ________________________________________________________________________________
From: "Fesenbek, Gary" <gfesenbek(at)meridium.com>
Subject: Problems with the RV6 Plans
Date: Dec 29, 1997
Can you be more specific about some of the major problems you have had. Also, your experience with other homebuilts that you feel had better plans, etc. -----Original Message----- From: RV6ToBuild [SMTP:RV6ToBuild(at)aol.com] Sent: Monday, December 29, 1997 10:34 AM To: rv-list(at)matronics.com Subject: RV-List: Problems with the RV6 Plans I found very early on that the plans for the RV6 should NOT be followed exactly. I have only been building for a couple of months now and have had problems because of the plans. I have learned to only consult with the plans. I have saved myself lots of problems sense I have learned that. Bottom line the Aircraft needs to be built strait, light weight and structurly sound, and That is the Responsibility of the Builder, plans or no plans. However it sure would have been nice to know the plans were for refferance only, before I started. I would recomend that each and every one of you look at the AC43.13. This book is one that no builder or mechanic should be with out. Good Luck and happy building ________________________________________________________________________________
Date: Dec 29, 1997
From: Jim Cimino <jcimino(at)epix.net>
Subject: Re: -8 tank skin to baffle rivet line
Brian, The only reason for countersinking the skin at the baffle is to make it easier to install without removing proseal. My EAA chapter does not like countersinking skins (for obvious reasons), so we have all dimpled both the skin and the baffle. If you put the tank in a jig and anchor the jig to a bench, you can put one end of the baffle in and push the skin far enough to get the other end without removing proseal. It has worked well on at least ten RV's I know of and we have not had any leaks. If you are crazy about every rivet, you can lightly touch each dimple with a countersink to get even a better finish on the rivets. Good luck! > >g'day folks, > >In my deburring and dimpling session this past week..I mistakenly >dimpled the tank skin to tank baffle rivet line (brain fart!)..and it >says in the instructions to countersink the skin..or, at least I THINK >that's what I was supposed to do! > >Anyway, is it OK to leave the dimples, and countersink the baffle >flange? Or, flatten out the dimples in the skin and countersink as I >should have done in the first place? Countersinking those skins just >doesn't seem right to me...too thin. > >Thanks in advance, and Happy New Year! > >Brian Denk >-8 wings > >______________________________________________________ >Get Your Private, Free Email at http://www.hotmail.com > > > > > Jim Cimino RV-8 sn 80039 http://www.geocities.com/MotorCity/5771 (717)842-4057 N.E. Pennsylvania ________________________________________________________________________________
Date: Dec 28, 1997
From: "David A. Barnhart" <barnhart(at)a.crl.com>
Subject: Re: Problems with the RV6 Plans
RV6ToBuild wrote: >I found very early on that the plans for the RV6 should NOT be followed >exactly. I have only been building for a couple of months now and have had >problems because of the plans. One of the early skills that an RV builder must develop is the ability to look at the plans and determine which dimensions are critical and which ones are not. It was long ago (three years, but it seems like a long time ago) that I built my Horizontal Stab. I still remember agonizing over every measurement that was 1/32-inch different from that shown in the plans. Now I know better. Now I know that just about the only dimension that matters in the H.S. is the distance between front and rear spars at the center, and even then you can compensate for a lot of builder error. Just about the only thing that REALLY matters in the HS is that it be straight. I occasionaly remind new local builders that we are not "RV Assemblers", who merely insert Tab A into Slot B. We are "RV Builders", who must do a some fabrication and occasionally think for ourselves. It is part of makes us special, and provides us with the cameraderie that most of us enjoy so much. Yes, the plans do not provide all the answers (just wait till you get to the sliding canopy), but they generally provide enough information for a BUILDER to figure out what needs to be done. All in all, RV plans are some of the best, most complete, and most detailed that I've seen. Best Regards, dave Barnhart RV-6 sn 23744 N601DB The last 10% takes 90% of the time. ________________________________________________________________________________
From: Lousmith <Lousmith(at)aol.com>
Date: Dec 29, 1997
Subject: Re: airframe cracks
<< I was somewhat dismayed by all the oil canning and thumping and drumming coming from the rear fuselage area. Another builder who was skinning his fuse at that time had noticed the same thing and placed additional stiffeners on some of the big sections of flat skin in the rear belly/tail cone area. . I marveled at the much quieter airplane while the tail wheel was on the ground. So, I did the same thing and had the same results. End of story???? No. While cleaning the oil off the belly last week I noticed a dark oil stain running 90 degrees to the fuselage center line. What I found was a crack coming from the last rivet on each additional stiffener I had installed. I have about 230 hours on the hobbs. I checked the other RV-6 that I was built the same way and found the same cracks. That airframe has about 280 hours on it. I certainly wouldn't do it again. If any builders out there have made a similar mod or are contemplating something similar, check with Vans first. If flying I would recommend a close inspection of the rear tail cone bottom skin. Terry Jantzi RV-6 >> Terry, I added these same stiffners to the belly of my RV-8 fuselage. However, I used proseal to hold them in place. Louis Smith RV-8 N801RV ________________________________________________________________________________
From: KB2DU <KB2DU(at)aol.com>
Date: Dec 29, 1997
Subject: Re: Inspections and Insurance
Hey Paul Thanks for the reply, I was just asked what the Avemco Policy for the kit under construction covers - Parts Labor etc. Thanks Bill ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Date: Dec 29, 1997
Listers, The other day, when I was going through some problems with my electric flap installation, I ended the discussion with a list of problems I've found with the kits this year. Well, since it was too darned cold to work in the garage today, I decided to start working on the rudder pedals in my shop where it's warm. I mounted the stirrups in their blocks upside down on my table and aligned them across the bottom. To my frustration, I could look down the line formed by the stirrup bottoms and found them crooked. Using a straight edged to get them set up so the bottoms were dead center and the fronts aligned, one of the stirrups on the right side was welded about 1/4" off center from the rest. Again, it looks like someone forgot to use a jig! I wasn't planning on installing the brakes on the right side right now; but, if I do, there will be a problem getting things aligned. The left side is just fine. BTW, I want to thank all of you fellas who responded to questions about the rudder pedals in the past year. My collection of notes is paying off! I think I understand what I'm doing! :-) I'll get back to those electric flap problems in a couple of days. Maybe it'll be warmer in the garage then. Brrrrrr! One more thing. A friend of mine was talking with me last night about the fuel system. I've about decided to use a Facet pump like the one I have in my Cheetah and will put it on the firewall. I don't like the idea of the pump in the cabin with me. Anyway, that led to fuel primers. I don't like the one I have in the Cheetah. He suggested using a valve on the fuel line between the Facet and the engine fuel pump. I got to looking at Aircraft Spruce's fuel pumps and discovered a little two way electric valve on the same two pages! Yessss! I'm going to use the valve to momentarily open the line to the primer lines on the engine after I start the boost pump. That should do the job nicely without having the curse the blasted primer for either being too tight or too loose. Maybe even do it as the engine spins at start up. It should be so much easier, and a lot cheaper, than a primer set up. The primer was twice the price of the $40 valve. Do you fellas see a problem with it? Jim Sears RV-6A #22220 ________________________________________________________________________________
Date: Dec 29, 1997
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Liability concerns
Hi All, Attorney Rod Woodward has offered to fix up a sales agreement if we get him some existing ones to start with - what a great offer! I wonder how large a problem this really is, however. I wonder especially how often has a builder with a decent sales agreement signed by at least buyer and spouse been successfully sued? It would probably be usefull to advise the buyer and relatives that suit would be extremely unlikely to succeed so that they would be unwilling to pay up front attorney fees to pursue it. When I had my Honda shop, a customer sued us because his racing motorcycle's brakes didn't work well enough to keep him from crashing and breaking his back. Our attorney took the time to learn something about motorcycle racing - even attending a race! (He was a bit like Hercule Poirot!). Then he visited the other attorney who was clueless and they dropped the suit. By the way, when you race the rule is "YOYO" - "you're on your own". The condition of his "scooter" was his responsibility. Our insurance convered costs. Is there builder's insurance that would cover you if you sell? Hal Kempthorne RV-6AQ -- "Peace on earth, good will to all RV builders" halk(at)sybase.com Santa Clara, CA. Debonair N6134V @ SJC ________________________________________________________________________________
Date: Dec 30, 1997
From: "L. Coats" <lcoats(at)wave.co.nz>
Subject: Re: Problems with the RV6 Plans
>>I found very early on that the plans for the RV6 should NOT be followed >>exactly. I have only been building for a couple of months now and have had >>problems because of the plans. I guess all the RV builders have been there and found that. Years ago I rang up Van's (long distance from New Zealand) quibbling about some measurement that was out and I was told "Ma'am, the plans are *only* a guide"!(this in a thick American accent). No truer word spoken. Louise Coats ________________________________________________________________________________
From: "Dennis Persyk" <dpersyk(at)worldnet.att.net>
Subject: Re: Liability concerns
Date: Dec 29, 1997
Call EAA. They have a legal form the buyer signs to minimize liability. Dennis 6A fuselage Barrington, IL ---------- From: The French's <french@mag-net.com> Subject: RV-List: Liability concerns Date: Sunday, December 28, 1997 6:49 PM I am in the process of selling my RV-6A and am wondering if anyone has run into any liability concerns regarding homebuilt aircraft. I have heard of people who would not sell a homebuilt because of the danger of lawsuits in case of an accident. Is this something to worry about? Is it different in Canada than the US? Comments??? Ted French RV-6A flying ________________________________________________________________________________
From: "B&S Eckstein" <eckstein@net-link.net>
Subject: Tank mount bracket rivets
Date: Dec 29, 1997
I'm deep into the process of sealing the tanks on my 6A over the holidays and it's really going very well. I'm doing the whole thing by myself and haven't run into too many hard reaches. For those who haven't done this yet, concerns are definitely overblown. I do have a question for those further along though. Is there any reason why the 426-4 rivets specified in the plans are needed to secure the tank mounting bracket or will 470-4's do? Countersinking those brackets seems a waste of time. Thanks in advance Brian Eckstein ________________________________________________________________________________
From: "Mitch Robbins" <robm(at)am2.com>
Subject: Liability concerns
Date: Dec 30, 1997
One twist to this thread that hasn't come up is the FAR definition that allows for the issuance of an experimental homebuilt airworthiness certificate. It provides that a "person or group of persons" can build the airplane. Thus, a corporation or LLC could build the airplane. A repairman certificate is issued to only the "primary builder." Thus a non A&P or IA operator would sacrifice the benefits of the repairman certificate. My experience with litigation and airplane accidents is that culpability has little to do with a plaintiff's case and deep pockets are paramount. Plaintiff's attorneys "evaluate viable defendants." Most of us would go broke paying for defense even if we had protective measures in place! Mitch Robbins http://am2.com ________________________________________________________________________________
Date: Dec 29, 1997
From: "les williams" <lesliebwilliams(at)classic.msn.com>
Subject: master solenoid
GV, the starter solenoids suppied by Wicks and many others I've seen only have one terminal, so not all starter solenoids have two small terminals. I believe the ones with two terminals are typically used in automotive type applications. On older Ford vehicles and other applications that have a resistor wire or ballast resistor feeding 6 volts to the coil and a breaker point type distributor, the I stands for Ignition. When the contactor is closed for starting, the Ignition terminal is wired to supply 12 volts direct to the coil. This improves the spark considerably for starting and but lets the ignition run on 6 volts when the contactor is open, which doesn't burn up the points nearly so fast. I don't know exactly how or if the electronic ignition systems use this. For our purposes, the I terminal would not typically be used unless one wanted to light up a "starter contactor engaged" light or something. Les Williams (the old mechanic turned RV-6AQ builder) Tacoma WA << HOw do you tell the difference in the two solinods? >> Starter Contactors are characterized by their being intermittent duty (coil resistance of 3-5 ohms), two small terminals (10-32 threaded often marked S for switch and I for Indicator or load shedding relay) and two large terminals (5/16-24 threaded). The phenolic cased ones have a mounting bracket designed to be grounded. This type has a coil across the small terminal marked S and the mounting bracket. They are designed to be grounded at the mounting bracket and closed by applying power to the small terminal marked S. -GV ________________________________________________________________________________
From: Sport AV8R <SportAV8R(at)aol.com>
Date: Dec 29, 1997
Subject: Re:
> The primer > was twice the price of the $40 valve. Do you fellas see a problem with > it? Got one in my -6A. Of course, it's not flying yet... Don't see the problem with the Facet pump in the cockpit where Van says to put it... you've got fuel lines in there with you anyway, going to the selector. If you spring a pressurized leak in the cockpit, shut off the Facet and hope the engine pump doesn't suck too much air!? Bill B ________________________________________________________________________________
From: morristec(at)icdc.com
Date: Dec 29, 1997
Subject: AC43.13
RV>> I would recomend that each and every one of you look at the AC43.13. Thi RV>It is available from RV-Ation Bookstore. The cost is $18.95 plus $4 for RV>priority mail shipping. RV>Contact RV-ation bookstore at: RV>winterland(at)rkymtnhi.com RV>970 887-2207 RV>970-887-2197 fax RV>PO Box 270 RV>Tabernash, CO 80478 Don't forget to get both 43-13-1a and 43-13-2a. They are sold separately, and you should have both. Dan


December 21, 1997 - December 30, 1997

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