RV-Archive.digest.vol-fh

August 25, 1998 - August 29, 1998



      
      
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Date: Aug 25, 1998
From: Joe Larson <jpl(at)showpg.mn.org.showpg.mn.org>
Subject: Re: Gascolator Location
> I was thinking about how to do this with just one gascolator. With a little > tubing bending I think you will only need one. Use the fuel tube from the > fuel selector and run it back out the fuselage to the gascolator between wing > and fuselage and then reroute back into the fuselage and to the firewall. I'm far from an expert on this area, but... Resistance to flow will be compounded by long lines and lots of curves. A short, straight tube will flow better than a long, curved one. That's my half cent's worth, anyways. -J ________________________________________________________________________________
From: OrndorffG(at)aol.com
Date: Aug 25, 1998
Subject: Re:new carb for sale
To the guy with the new carb for sale please call me at 817-439-3280....George Orndorff ________________________________________________________________________________
Date: Aug 25, 1998
From: Jeff Hawkins <jah(at)Adobe.COM>
Subject: Re: Primer Safety Question
Hi Tom, I would suggest you prime when she (they) are NOT around the house. You do NOT want her breathing any of the primer fumes! Consider the consequences! Send her out shopping when you need to prime. 8^) -Jeff RV-8 #563 Suwanee, Georgia > >Listers, > >Sorry to do this to you folks, but I've got to ask a primer question >(I promise it will be the first, last, and only one!) First, let me >say that since I live on Long Island, I am going to prime the entire >airframe. > > Now, my question is since I'm pretty sure my wife is pregnant, what >precautions should I take to ensure both her and the kid's safety? I'll >be using Veri-Prime for the whole thing, shooting it with a spray gun. >I can't imagine a self-etching primer being too good for her, so any >suggestions on the best way to protect 'em would be appreciated.. > >Thanks, > Tom Gesele (RV-6 #25465) > Emp arrived yesterday!! > > > > ________________________________________________________________________________
Date: Aug 25, 1998
From: MICHAEL <lottmc(at)datasync.com>
Subject: Re: props
Scott, These figures are at 1000 feet, on a 95 degree day. I knew it would be overpropped when I told him to make it 82 inch pitch. I was just tired of trying underpitched props for a few minutes, then waiting 6 weks to try another one. I am happy with what I get considering being way overpitched. This one should work okay if I boost the hp, or go to an 0-360 (hopefully, in my lifetime). ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Aug 25, 1998
Subject: EXP Power Bus
I am trying to decide whether to go with the EXP Power Bus by Control Vision. I am impressed with the simplicity of the idea, but wonder about failure. For example; if one part of the unit fails, you would obviously have to remove the entire board and send it in for repair, grounding the aircraft. Whereas with the regular system, it would be relatively easy to find the problem and replace the cb, switch, or whatever. Anyother thoughts, for or against? Von Alexander RV-8 N41VA MAlexan533(at)aol.com ________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Aug 25, 1998
Subject: Re: Spinner
You might have seen the spinner for the constant speed cowl using a fixed pitch prop. RVer273sb ________________________________________________________________________________
Date: Aug 25, 1998
From: Mark Nielsen <Mark.Nielsen@fiedler-lp.com>
Subject: Tail Wheel Steering Chain Attachment
Listers: I have two questions concerning the tailwheel steering chains for my RV-6. 1. The tailwheel steering chains are attached to the rudder control horn with a wire clip that passes through a hole in the control horn. After 265 hours on my RV-6, there is significant wear on the hole in the control horn. Have others experienced this problem? Has anyone used another attachment method that eliminates the wear problem? 2. My tailwheel steering chains are looser than I would like. If I remove one link from each chain, the chains would be too tight. Does anyone have any simple suggestions of a way to take up the slack? (I don't want to install 3" long turnbuckles.) Perhaps there is a single solution that will solve both problems. Any help would be appreciated. Mark Nielsen Green Bay, WI ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 25, 1998
Subject: Re: Primer Safety Question
<< First, let me say that since I live on Long Island, I am going to prime the entire airframe. safety issue deleted I'll be using Veri-Prime for the whole thing, shooting it with a spray gun. >> For Vari-prime to be effective, it needs a top coat. Not good for interior corrosion control- too heavy. Use a good grade of epoxy (U S Paints Mil-spec or equiv). At least, DuPont says to top coat the stuff, but you ARE building an experimental! Check six! Mark HR2 285 hrs ________________________________________________________________________________
Date: Aug 25, 1998
From: Mike Wills <willsm(at)manta.spawar.navy.mil>
Subject: Re: Bend over & shut up
I was with you right up to this point. You countered every point made. You should have stopped there. But then you had to take a shot at the messenger. All Scott attempted to do was provide the other side of the story (being the only Vans rep on the list). This one sarcastic slap at Scott for providing the other side of the story was totally uncalled for and I think you owe him an apology! Scott regularly provides valuable contributions to this list and deserves better treatment for attempting to provide the opposing viewpoint in this matter. Mike WIlls RV-4(fuse) willsm(at)manta.spawar.navy.mil ><facts I have provided are absolutely accurate (second hand through my >poor memory).>> > >Right! ________________________________________________________________________________
Date: Aug 25, 1998
From: Mike Thompson <michaelt(at)AUSVMR.VNET.IBM.COM>
Subject: Re: Condensation?
News-Software: UReply 3.1 In a previous message, it was written: > >Am about to finish the HS. It occurs to me that I have enclosed some >areas in the Horzontal Stabilizer that has no provision for draining >condensation. I have found nothing in the construction manual on this >question. Have I missed something? It bothers me to think of the >possible condensation building up and adding weight to the tail section. >Bob Binzer, Tailfeathers, Madison, Indiana Bob, Don't sweat it. You're thinking too much. We all do at the outset. That which condenses, evaporates. Prime it and drive on! Mike Thompson Austin, TX -6 Emp, elevators on the bench, wings on the waaayyy! ________________________________________________________________________________
From: JRWillJR(at)aol.com
Date: Aug 25, 1998
Subject: Re: CRACKS IN POWDERCOATING
I had my steel parts powdercoated gloss white--they look great and will look even better in the finished product someday. The cost was about 75$--it may be higher in some locals. I hardly could have done it cheaper myself when you consider the time factor for preping/priming/painting. The finish is so durable when compared to most paints and chip resistant. It is slightly thicker than paint would have been but I feel that any growing cracks would still show through. JR ________________________________________________________________________________
From: "Lewis, Timothy, MAJ, AF/XOIWO" <lewisth(at)pentagon.af.mil>
Subject: Wire size, Engine compartment wire routing
Date: Aug 25, 1998
Listers, I'm planning to use 6AWG wire between my battery and bus bar (power load nearly 60 amps when everything is on), and between my 60 amp alternator and the bus bar. According to AC43.13-1A figure 11.5 that should be OK (AN-6 wire can handle 101 Amps in free air, or 60 Amps if in a bundle). Calculated voltage drop will be about .2V, which is less than the 2% allowed by paragraph 442a. The payoff for using 6AWG vs 4AWG is lower weight. On the other hand, Aeroelectric Connection figure 8-3 shows a 35C temp rise at 54 amps for 6AWG wire. I'm thinking I can tolerate a tad more than 35C temp rise in these wires, since they aren't bundled. Any feedback from the group? I plan to use 4AWG wire for the starter line. . The voltage drop will be about .2 volts per 100 amps of current. I don't know how much current a Lycoming starter takes (O-360), so I don't know what the voltage drop thru the line will be. Any experience from the group on starter line wire size? Wire routing question: How have folks routed the starter and alternator lines in the engine compartment? Can the lines go under the cylinders (but above the exhaust pipes) without overheating? Should I route the wires along the outsides of the baffles to keep the wires cooler? Thanks, Tim Lewis RV-6AQ N47TD Springfield, VA ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Aug 25, 1998
Subject: Re: Gascolator Location
<< > I was thinking about how to do this with just one gascolator. With a little > tubing bending I think you will only need one. Use the fuel tube from the > fuel selector and run it back out the fuselage to the gascolator between wing > and fuselage and then reroute back into the fuselage and to the firewall. I'm far from an expert on this area, but... Resistance to flow will be compounded by long lines and lots of curves. A short, straight tube will flow better than a long, curved one. That's my half cent's worth, anyways. >> Maybe so, but the significance of the extra resistance might be hard to measure... I did a calibrated fuel flow check on my 6A last month when tweaking the carburetor and because my mechanic kept insisting that the 3/8" hose Van sells for the fuel lines is too small (Cessna uses half-inch plumbing). We disconnected the fuel line to the carb, turned on the boost pump, and timed a gallon of gas into a milk jug. The math worked out to 37 gph. This would suggest an adequate margin (!) for an engine that gulps maybe 12-14 gph at full climb power full-rich. The fuel pressure is 4 to 5 lbs in flight with or without the boost pump on; likewise the boost pump alone supplies 4 psi with the engine off. I have a gut feeling that a few extra feet of 3/8" smooth aluminum tubing isn't going to change these numbers much, but it's best to make sure by doing your own testing after the mods are completed. Bill Boyd RV-6a 25 hrs (Free at last!) ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)mari.net>
Subject: Re: Primer Safety Question
Date: Aug 25, 1998
Hi Tom, and welcome to the fold: Do what I do. Spray outside. Let things dry before you bring them inside, and even then you will be able to smell primer for a few days. It gets to be a bit of a hastle in the winter, but you don't want that stuff floating around inside the house. As you guessed, this is some nasty stuff. Best of luck to you. Now start drill'n some holes! Regards, Jeff Orear RV6A 25171 Wings Peshtigo, Wi -----Original Message----- From: rv-list(at)matronics.com <rv-list(at)matronics.com> Date: Tuesday, August 25, 1998 10:18 AM Subject: RV-List: Primer Safety Question > > >Listers, > >Sorry to do this to you folks, but I've got to ask a primer question >(I promise it will be the first, last, and only one!) First, let me >say that since I live on Long Island, I am going to prime the entire >airframe. > > Now, my question is since I'm pretty sure my wife is pregnant, what >precautions should I take to ensure both her and the kid's safety? I'll >be using Veri-Prime for the whole thing, shooting it with a spray gun. >I can't imagine a self-etching primer being too good for her, so any >suggestions on the best way to protect 'em would be appreciated.. > >Thanks, > Tom Gesele (RV-6 #25465) > Emp arrived yesterday!! > > > > > ________________________________________________________________________________
Date: Aug 25, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: ENGINE OIL ADDITIVES
> > I'll take a shot at this. I suspect it is simply a matter of the >100w clinging longer while the airplane sits around for weeks on end ( this >rarely happens to a car). In addition, I suspect the sloppy assembly of >airplane engines causes them to essentially try to machine themselves into >scrap. A thick oil may provide some additional cushion between metal parts. >My guess is that the issue is thick vs. thin, not multi vs. straight >weight. That is the standard misconception; that lubricity, metal afinity, and vicosity are related. They aren't, well not as much as some people think. The ability to form a film that prevents metal-to-metal contact is lubricity and that is what protects your engine when it is running. The problem with having too much vicosity is that it is possible to actually mechanically pull the lubricating film away from the metal because the oil is too viscous and behaves more like a solid than a liquid (ever play with Silly Putty then you know what I am talking about. In that case it doesn't lubricate at all. Imagine that you inadvertantly have an oil with too high a viscosity. It is a bit cold that morning so two things happen: first, the oil doesn't flow well so no new oil is getting to the bearings for some time. Next, what oil remains is mechanically pulled away from the metal (too viscous or even congealed) so you have no lubricating film at all. Not good for longevity. (You know, as long as you keep your engine running at a constant temperature, it is going to run for a long, long time before it needs overhaul.) Now back to lubricity. This is what actually protects your engine from wear. Lubricity is usually measured in units of pressure (PSI, pascals, whatever) and represents how much pressure is actually needed to penetrate the lubricating film. Viscosity does actually play a small part as it determines, to some extent, the thickness of the lubricating film. Normally this isn't an issue as long as the lubricating film is thicker than the roughness of the metal parts it is protecting. Like vitamins, enough is fine but more isn't necessarily better. Now on to metal affinity. All oils "drain down". This is a mechanical process. Regular mineral oils don't have a lot of metal afinity so they do drain down completely leaving the metal bare. Let your engine sit long enough and there is no oil at all on any of the bearing surfaces at your next start. Also the metal is bare to the atmosphere leading to corrosion (rust). Again, viscosity doesn't really play much of a part in this game. Sure a heavier weight oil will drain down more slowly but, in most cases, the difference between 8 hours and 16 hours is moot especially if your airplane sits for 5 days between flights. That is one of the reasons for synthetic oils: they have been formulated to be chemically attracted to metal. Even though most of the oil has mechanically drained down, a thin film, hopefully of the necessary thickness to provide lubrication, will remain on the metal for a very long time, days or even weeks. That means that the metal is protected from corosion and there is a lubricating film still present at your next start. If this high-metal-afinity oil is also multi-vis, you stand a good chance of the thinner oil getting to your bearings before the leftover lubricating film is worn through. So there is a whole lot more to oil than just viscosity. Sure the proper viscosity is required but it doesn't guarantee that your engine is protected under all conditions. If you fly your normally-aspirated engine every day and the OAT varies between 15C and 40C, straight 50W oil will work as well as any oil you can use. If temperatures vary widely, you want something with a viscosity stabilizer so that the viscosity doesn't really change with temperature . If your engine doesn't run for a week or more at a time you want an oil with better metal afinity. If you have a hot-rod engine with greater pressures on the bearings, you want an oil with greater lubricity. You pay your money and you take your choice. Me? I have 10:1 compression pistons with flowed heads in my O-320. I suspect that the pressures on my rod bearings and on the cylinder walls is higher than with a standard O-320 so I am going for a semi-synthetic multi-vis oil. I think you have to analyze the task you are asking your oil to perform and then select appropriately. I personally don't believe that "one size fits all." No, I don't work for Shell, Mobil, Philips, or any other manufacturer of lubrication products. Your milage may vary. Take no wooden nickels. Eat your vegetables. Have fun flying! (This is the most important admonition.) Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 25, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: Gascolator Location
Considering how reluctant I am to post (that is a joke for those of you who are humor impaired) I thought I would take a stab at placement of fuel system components (I just finished this off in my RV-4). My concerns were for two things: 1. being able to catch and drain water; 2. minimizing the possibility of vapor lock. My system looks like this: tanks --. [engine pump] \ / \ selector-->[electric pump] / [fuel flow transducer] \ / \ [gascolator] [carb + fuel pressure sender] I have positive pressure from the tanks to the electric pump plus all this is behind the firewall so vapor lock between tank and electric pump is unlikely. The gascolator is the low point in the system so all water should end up there eventually. I have positive pressure from my various pumps upstream from the worst restrictions. The only problem with this is that the mechanical pump has to suck the fuel from the tank thus making vapor lock more likely but having the electric pump at a low point allows it to overcome the vapor pressure and force-feed the mechanical pump. I believe that this topology addresses my own concerns. Your milage may vary. Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 25, 1998
From: charles(at)onramp.net (charles young)
Subject: Re: Shipping Charges
Surely this will be the last message on Shipping Charges, please. ________________________________________________________________________________
From: JFW9855(at)aol.com
Date: Aug 25, 1998
Subject: Re: Fuel Tank Prep for Proseal
Can any listers reccommend a cleaning agent to use when preparing my wing skins and ribs for proseal application. I have tried naptha and a lacquer thinner but both leave streaks while failing to remove stains from sweat,body oil etc. Also can the inside of the tank be sanded with a scotch brite pad to remove some of the aforementioned stains and discolorations? Thanks in advance. ________________________________________________________________________________
From: SAVOYINTL(at)aol.com
Date: Aug 25, 1998
Subject: Re: Bend over & shut up
In a message dated 8/25/98 6:10:00 PM, you wrote: <<facts I have provided are absolutely accurate (second hand through my >poor memory).>> > >Right!>> You are absolutely right! Sorry Scott. Lloyd Morris ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Aug 25, 1998
Subject: Re: Wire size, Engine compartment wire routing
<< According to AC43.13-1A figure 11.5 that should be OK (AN-6 wire can handle 101 Amps in free air, or 60 Amps if in a bundle). >> Sorry to nit-pick, Tim, but AN-6 is a bolt; 6 AWG is a wire. ;-) Forgive me - I just flew off the last of my 25 hrs yesterday and I'm too full of myself as a result. -BB ________________________________________________________________________________
From: N660PC(at)aol.com
Date: Aug 25, 1998
Subject: Re: Tail Wheel Steering Chain Attachment
I used "stand offs" on these rudder attachment points from the very beginning as have most of the builders in this area. They are accually called eye bolts, an eye-let with a threaded end to bolt on, and on the tail-wheel end another AN fitting that is best described as a lupe that the chain rides in. As far as the chain length mine are kept tight, and so far so good (180 hrs.) Good luck, Pat Claar N660PC(at)aol.com ________________________________________________________________________________
Date: Aug 25, 1998
From: shelbyrv6a(at)mindspring.com (Shelby Smith)
Subject: Re: EXP Power Bus
________________________________________________________________________________
From: "Lucchinetti, Marco" <marcol(at)crt.com>
Subject: Re: Bend over & shut up
Date: Aug 25, 1998
FOR CRIPES SAKE! ENOUGH ALREADY! Marco Lucchinetti > -----Original Message----- > From: Mike Wills [SMTP:willsm(at)manta.spawar.navy.mil] > Sent: Tuesday, August 25, 1998 10:47 AM > To: rv-list(at)matronics.com > Subject: Re: Re: RV-List: Bend over & shut up > > > > I was with you right up to this point. You countered every point > made. You > should have stopped there. > But then you had to take a shot at the messenger. All Scott attempted > to > do was provide the other side of the story (being the only Vans rep on > the > list). This one sarcastic slap at Scott for providing the other side > of the > story was totally uncalled for and I think you owe him an apology! > Scott > regularly provides valuable contributions to this list and deserves > better > treatment for attempting to provide the opposing viewpoint in this > matter. > > Mike WIlls > RV-4(fuse) > willsm(at)manta.spawar.navy.mil > > >< the > >facts I have provided are absolutely accurate (second hand through my > >poor memory).>> > > > >Right! > > > > ________________________________________________________________________________
Date: Aug 25, 1998
From: "Bill Costello" <bcostello(at)mbsi.net>
Subject: Re: Fuel Tank Prep for Proseal
>>> 08/25 1:42 PM >>> Can any listers reccommend a cleaning agent to use when preparing my wing skins and ribs for proseal application. I have tried naptha and a lacquer thinner but both leave streaks while failing to remove stains from sweat,body oil etc. The most commonly recommended substance I have seen on the list is Coleman Lantern fluid. Try it and let us know. Bill Costello RV-6 on wings (still!) ________________________________________________________________________________
From: CW9371(at)aol.com
Date: Aug 25, 1998
Subject: Re: Primer Safety Question
If really worried about spraying primer and need a place to go. Told to the owner of a local body shop. Many will let you rent there booth or even spray it for you. Most shops charge 38 dollars an hour here in wisconsin. So if you bring it all in ready to go and help. You will get a professional job and have it done in a safe professional enviroment for pratically peanuts. Plus if you over the owner a ride you may even get it done for free. I know I did. Chris Wilcox ________________________________________________________________________________
Date: Aug 25, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: EXP Power Bus
>I am trying to decide whether to go with the EXP Power Bus by Control Vision. >I am impressed with the simplicity of the idea, but wonder about failure. For >example; if one part of the unit fails, you would obviously have to remove the >entire board and send it in for repair, grounding the aircraft. Whereas with >the regular system, it would be relatively easy to find the problem and >replace the cb, switch, or whatever. >Anyother thoughts, for or against? It takes more than a few sentences to explain. Please check out <http://www.aeroelectric.com/expbusad.html> and <http://www.aeroelectric.com/xpbusthd.html> If you've still got questions, I'd be pleased to hear them. Bob . . . AeroElectric Connection //// (o o) ==========o00o=(_)=o00o========== < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ================================= ________________________________________________________________________________
From: "Tim Lewis" <timrv6a(at)earthlink.net>
Date: Aug 25, 1998
Subject: Wire size, Engine compartment wire routing
Listers, I'm planning to use 6AWG wire between my battery and bus bar (power load nearly 60 amps when everything is on), and between my 60 amp alternator and the bus bar. According to AC43.13-1A figure 11.5 that should be OK (AN-6 wire can handle 101 Amps in free air, or 60 Amps if in a bundle). Calculated voltage drop will be about .2V, which is less than the 2% allowed by paragraph 442a. The payoff for using 6AWG vs 4AWG is lower weight. On the other hand, Aeroelectric Connection figure 8-3 shows a 35C temp rise at 54 amps for 6AWG wire. I'm thinking I can tolerate a tad more than 35C temp rise in these wires, since they aren't bundled. Any feedback from the group? I plan to use 4AWG wire for the starter line. . The voltage drop will be about .2 volts per 100 amps of current. I don't know how much current a Lycoming starter takes (O-360), so I don't know what the voltage drop thru the line will be. Any experience from the group on starter line wire size? Wire routing question: How have folks routed the starter and alternator lines in the engine compartment? Can the lines go under the cylinders (but above the exhaust pipes) without overheating? Should I route the wires along the outsides of the baffles to keep the wires cooler? Thanks, Tim _+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_ Tim Lewis N47TD (reserved) RV-6AQ #60023 on gear, engine mounted Springfield VA http://home.earthlink.net/~timrv6a timrv6a(at)iname.com ________________________________________________________________________________
From: "Tom Craig-Stearman" <tcraigst(at)ionet.net>
Subject: Re: Bend over & shut up
Date: Aug 25, 1998
Thanks for the reply, Scott. I have always found Van's office personnel to be very helpful. Tom Craig-Stearman tcraigst(at)ionet.net RV-4 64ST mounting the oil filler door > >Dear listers, > >I have watched this thread grow to the point where posts are being driven >by personal emotions far more than factual information, so I did a little >investigating after seeing the original posters (final?) message about >his experience. > ________________________________________________________________________________
Date: Aug 25, 1998
From: Will Cretsinger <cretsinger(at)arlington.net>
Subject: Re: speed/power/altitude
Leslie B. Williams wrote: > For some reason I keep getting multiple posts of Mark Frederick's messages; > anyone else? Yep, everyone else, too. Maybe it has something to do with six cylinders instead of four? Will Cretsinger ________________________________________________________________________________
From: "Tim Lewis" <timrv6a(at)earthlink.net>
Date: Aug 25, 1998
Subject: Re: Wire size, Engine compartment wire routing
On 25 Aug 98, at 15:11, SportAV8R(at)aol.com wrote: > Sorry to nit-pick, Tim, but AN-6 is a bolt; 6 AWG is a wire. ;-) > Forgive me - I just flew off the last of my 25 hrs yesterday and I'm too > full of myself as a result. I quoted from the FAA's AC 43.13-1A (Change 3, 1988) which lists WIRE sizes (not bolts) from AN-000 to AN-20, with AN-6 being somewhere in the middle. Bolts are normally listed as AN3-something, rather than AN-something. Anyway, how did you route your wiring (inside the engine compartment) to your starter and alternator? Did your wiring run under the cylinders, beside the cylinders (on the baffling), or what? Thanks, Tim _+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_ Tim Lewis N47TD (reserved) RV-6AQ #60023 on gear, engine mounted Springfield VA http://home.earthlink.net/~timrv6a timrv6a(at)iname.com ________________________________________________________________________________
Subject: Re: Tail Wheel Steering Chain Attachment
Date: Aug 25, 1998
From: n5lp <n5lp(at)carlsbad.net>
> >I have two questions concerning the tailwheel steering chains for my RV-6. > >1. The tailwheel steering chains are attached to the rudder control >horn with a wire clip that passes through a hole in the control horn. After >265 hours on my RV-6, there is significant wear on the hole in the control >horn. Have others experienced this problem? Has anyone used another >attachment method that eliminates the wear problem? > >2. My tailwheel steering chains are looser than I would like. If I >remove one link from each chain, the chains would be too tight. Does anyone >have any simple suggestions of a way to take up the slack? (I don't want to >install 3" long turnbuckles.) > Many people use eye bolts, either just on the rudder horn or at both ends. This will also change the effective length slightly. Now my story. A few months ago 6 RVs were spotted on final approach at my forsaken little desert airport. What a bonanza! I am always wanting to look at something on someone elses airplane but rarely get the chance due to isolation. I enjoyed the company of all these RV people and they graciously inspected my own humble project and had several suggestions. Among the suggestions was that I should replace my steering chain with 1/8 inch steel cable with swaged ends and connected with eye bolts and shackles. They told me the standard set up breaks! Everyone of the aforementioned RVs had the cable setup. I spent about 2 or 3 days, recently, converting to the cables. The swaging of the nicropress sleeves was a real pain with one of those bolt swagers and I couldn't seem to get my cables to come out the same length. Finally after making about 5 cables I had 2 acceptable ones and boy were they beautiful when installed. So obviously superior to the cheap standard set-up. I started noticing the methods used on factory airplanes about this time. It turns out my Pacer has almost the exact setup of the standard RV kit, hardware store chains and dinky little clips. The only difference is the springs on the Pacer are tension not compression springs, which doesn't seem as good to me. Then I looked at a Cessna 180 parked at the airport. What's the gross on these babies, about three thousand pounds or so? Same dinky little clips but with steering cables much, much smaller than the ones I had just installed. So last night I was installing fuel line from the electric pump to the firewall and when it came time to check for rudder pedal interference I found I couldn't move the rudder pedals through their full travel because of some problem back on the rudder. Turns out those beautiful thimbles altered the geometry such that the springs started compressing when near the limits of rudder travel. Oh! Maybe that is why Vans says to leave some slack in the cable. I contemplated making some more cables with a little slack but ended up going back to Vans good ole original hardware. At the same time I removed a link from each side which just gives me a little slack in the chain and still causes minor spring compression (hard to feel from the pedals). Boy, it's hard to forsee the consequences of the most minor of changes and I wonder if those good RV folks really knew of cases of those clips breaking or if someone just thought they didn't look strong enough. Larry Pardue Carlsbad, NM Pacer N8025D RV-6Q N441LP Reserved Wiring & FWF ________________________________________________________________________________
From: "Tom Craig-Stearman" <tcraigst(at)ionet.net>
Subject: Re: Tail Wheel Steering Chain Attachment
Date: Aug 25, 1998
Mark, Guy Townsend, local RV repeat offender, recommends using 3/16" eyebolts and shackles rather than clipping the chains directly to the rudder horn and tailwheel arms. That way the hardware may be easily replaced when it wears out. It has the added advantage of lowering the steering chains so that they rub less on the rudder bottom. If you install this hardware you will have to shorten your chains anyway. Perhaps the tension will work out better for you. 16 Years of the RVator contains an article with sketch on the subject. Regards, Tom Craig-Stearman tcraigst(at)ionet.net RV-4 64ST mounting oil filler door > >After >265 hours on my RV-6, there is significant wear on the hole in the control >horn. Has anyone used another >attachment method that eliminates the wear problem? > >2. My tailwheel steering chains are looser than I would like. ________________________________________________________________________________
From: Jmw116(at)aol.com
Date: Aug 25, 1998
Subject: Re: HS Jig Free to Good Home
how much will it cost to send it to LA ,ca???? ________________________________________________________________________________
From: BSivori(at)aol.com
Date: Aug 25, 1998
Subject: Re: Fuel Tank Prep for Proseal
MEK also works well if you cant find the Colemans BSivori(at)Aol.Com ________________________________________________________________________________
Date: Aug 25, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: Tail Wheel Steering Chain Attachment
Mark Nielsen wrote: > > > Listers: > > I have two questions concerning the tailwheel steering chains for my RV-6. > > 1. The tailwheel steering chains are attached to the rudder control > horn with a wire clip that passes through a hole in the control horn. After > 265 hours on my RV-6, there is significant wear on the hole in the control > horn. Have others experienced this problem? Has anyone used another > attachment method that eliminates the wear problem? > > 2. My tailwheel steering chains are looser than I would like. If I > remove one link from each chain, the chains would be too tight. Does anyone > have any simple suggestions of a way to take up the slack? (I don't want to > install 3" long turnbuckles.) > > Perhaps there is a single solution that will solve both problems. Any help > would be appreciated. > > Mark Nielsen > Green Bay, WI > > Mark, A friend of mine with an RV4 installed AN43 eye bolts on the rudder control horn on the advice of an A&P. Depending on the size, they are listed as AN43, 44,45,46 Wicks carries them. Ed Cole RV6A ICQ@ 17845900 ________________________________________________________________________________
From: "JimNolan" <JimNolan(at)kconline.com>
Subject: Re: Bend over & shut up
Date: Aug 25, 1998
Mike, Fair is fair, I believe you're right. Jim Nolan N444JN > > I was with you right up to this point. You countered every point made. You > should have stopped there. > But then you had to take a shot at the messenger. All Scott attempted to > do was provide the other side of the story (being the only Vans rep on the > list). This one sarcastic slap at Scott for providing the other side of the > story was totally uncalled for and I think you owe him an apology! Scott > regularly provides valuable contributions to this list and deserves better > treatment for attempting to provide the opposing viewpoint in this matter. > > Mike WIlls > RV-4(fuse) > willsm(at)manta.spawar.navy.mil > > >< >facts I have provided are absolutely accurate (second hand through my > >poor memory).>> > > > >Right! > > > > ________________________________________________________________________________
Date: Aug 25, 1998
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Brake Pad Break-in
Hi all, Don't tell me I have to remove wheels & brakes again! Do we have the organic pads? I don't remember packing wheel bearings, am I just getting forgetful or were they already packed? Or worse, did I just skip that step? hal > > One way to tell if you have organic or metallic linings is by looking at the surface of the pad. If it has rivet holes in it, it is organic. The metallics are bonded to a steel carrier plate which then rivetted to the backing plate. ________________________________________________________________________________
Date: Aug 25, 1998
From: John Kitz <jkitz(at)greenapple.com>
Subject: Re: props
> At what altitude does this happen? > If at 10,000 ft or so then you probably have a good prop match. > If it happens at low altitude then you are probably way over proped. > Most RV's with wood fixed props do best if they can achieve 2700 with > wide open throttle at 8000 ft. > > Scott McDaniels Right on Scott. Heading for OSH above the muck at 8500 ft I had 2600 RPM wide open at 21 inches, and 8.6 GPH measured at exactly 1 hour. This was a -4 with 150 HP and Sensenich. John Kitz N721JK Ohio ________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Aug 25, 1998
Subject: Re: Tail Wheel Steering Chain Attachment
You can use AN42 eye bolts of the approiate grip length. When the wear, you can replace them. A little slack in the chains is ok. RVer273sb CO> ________________________________________________________________________________
Date: Aug 25, 1998
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Spinner
Anderson, John wrote: > > > I am curious to know if anyone has a phone number of the supplier who > provides the elongated spinner for the RV's. I don't like the snubby one > provided by Van's. I've seen several elongated ones at Oshkosh but could > not get a phone number or name of a supplier from anyone. Thanks in > advance. > > John C. Anderson John My guess is your are seeing the one made by Harrold Aircraft Enterprises (503) 647-0829. I have one on my RV-6. It also has all hidden screws, no screws show from the outside. It is a really nice spinner but I would have to warn you if you ordered it. Your guess is as good as anybody's when you would get it. there is a picture of mine on my RV-6 on Sam Buchanan,s RV Photo Album -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: Aug 25, 1998
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Wing Tip Storage
Anderson, John wrote: > > Has > anyone installed the wing tip storage area on their aircraft? What are the > pros and cons of doing this? It seems rather simple to do. Does anyone > know the maximum weight that the wing tip can hold? I have heard it's > around 10 lbs. Thanks. > I know that Ken Scott at Van's did that on his RV-6, might call and talk to him. -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
From: Harrellace(at)aol.com
Date: Aug 25, 1998
Subject: Re: RV-List spark plugs
Does anyone know the best spark plug to run a 0-360????? RV-6 N7470U ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle 925-606-1001)
Date: Aug 25, 1998
Subject: Please Read - "Was I Unsubscribed?"...
Listers, There is a web page available for checking to see if your email address has been unsubscribed from the List. Any email address removed from the List because of bouncing email will be shown on this web page along with a brief explaination of why it was removed. Please Bookmark the following URL for future reference: http://www.matronics.com/unsubscribed/bouncing.cgi Thanks! Matt Dralle List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 925-606-1001 Voice | 925-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle 925-606-1001)
Date: Aug 25, 1998
Subject: List Digest Mode...
Listers, For those of you that arn't aware of it, there is a 'digest mode' available for each of the Lists. The digest mode messages consist of the entire day's messages grouped together into one message and sent as single email at the end of the day. The description below is from the List FAQ regarding the operation and subscription process: (If you are on either the Kolb or Zenith Lists, please substitute the word "rv" below with either "kolb" or "zenith" as necessary.) ============================================================================== This digest will contain basically the same data that is currently appended to the archive file. It has all except for the From:, and Subject: headers stripped out, and includes a message separator consisting of a line of "underscores (___...)". combined and sent as a single message to everyone on the digest email list. To subscribe to the digest list, simply send an email message to: rv-list-digest-request(at)matronics.com or kolb-list-digest-request(at)matronics.com or zenith-list-digest-request(at)matronics.com and put the word "subscribe" in the BODY of the message. No other text in the body or the Subject field. To remove your email address from the digest list, simply put the word "unsubscribe" in the body instead. Now some caveats: * Messages sent to "rv-list-digest(at)matronics.com" will be forwarded to the standard email list. In other words, you cannot post messages only to the digest list. * If you are subscribed to both the regular list and the digest list, you will receive the realtime postings as well as the digest at the end of the day. * If you reply to the digest email, your message will be forwarded to the normal list associated with the digest. IMPORTANT NOTE: PLEASE change the subject line to reflect the the topic of your response!!!! Also, PLEASE *DO NOT INCLUDE ALL OR MOST OF THE DIGEST IN YOUR REPLY*. ============================================================================== -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 925-606-1001 Voice | 925-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
Date: Aug 25, 1998
From: Robert Di Meo <bdimeo(at)mediaone.net>
Subject: Re: Primer Safety Question
Most sandable primers are porous so they have to be top coated. Seems some of the epoxy types and the zinc Chromates are OK to be left as is. The only way to be sure is read the labels. They tell you if the primer is OK to be left alone. I think the inside would look better with a color satin finish anyway. Bob RV8 #423, Building Wings. Mlfred(at)aol.com wrote: > > > << First, let me > say that since I live on Long Island, I am going to prime the entire > airframe. > > safety issue deleted > > I'll be using Veri-Prime for the whole thing, shooting it with a spray gun. > >> > > For Vari-prime to be effective, it needs a top coat. Not good for interior > corrosion control- too heavy. Use a good grade of epoxy (U S Paints Mil-spec > or equiv). > > At least, DuPont says to top coat the stuff, but you ARE building an > experimental! > > Check six! > Mark > HR2 285 hrs > ________________________________________________________________________________
Date: Aug 25, 1998
From: MoeJoe <moejoe(at)bellatlantic.net>
Subject: Re: Primer Safety Question
What's the difference between Zinc Chromate and Zinc Oxide? (If you hate primer questions, why are you reading this?) -- Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe Robert Di Meo wrote: > > > Most sandable primers are porous so they have to be top coated. Seems some of > the epoxy types and the zinc Chromates are OK to be left as is. The only way to be > sure is read the labels. They tell you if the primer is OK to be left alone. I > think the inside would look better with a color satin finish anyway. > > Bob > > RV8 #423, Building Wings. > ________________________________________________________________________________
From: "Doug Weiler" <dougweil(at)pressenter.com>
Subject: Prop vibration - 0-320
Date: Aug 25, 1998
Fellow Listers: Today I happened to go flying with a local RV-4 owner who recently converted his 0-320 160 hp machine to a constant speed prop. It's a great performing machine on this powerplant (168 kts TAS at 6500 MSL, 23" and 2400 rpm). However, this engine/prop combination as a pronounced high frequency vibration (almost a buzzing type vibration) as the rpm passes through 2200. Both above and below this rpm everything is very smooth. I have flown in one other RV-4 with the same hp/cs prop combination and it also had a similar vibration in this RPM range. My friend's prop has been dynamically balanced with no effect. Obviously this is some type of harmonic situation. Has anyone else observed such a harmonic vibration on 0-320 c/s prop combinations (I have ridden in several 180 hp/cs prop RV-4s and noticed no such vibration. Comments?? ============ Doug Weiler, RV-4 fuselage Hudson, WI 715-386-1239 dougweil(at)pressenter.com ________________________________________________________________________________
Date: Aug 25, 1998
From: Bob Skinner <bskinr(at)trib.com>
Subject: Re: Wire size, Engine compartment wire routing
>Wire routing question: How have folks routed the starter and alternator >lines in the engine compartment? Can the lines go under the cylinders (but >above the exhaust pipes) without overheating? Should I route the wires >along the outsides of the baffles to keep the wires cooler? >Tim Lewis RV-6AQ N47TD Springfield, VA Tim, I routed the two wires below the cylinders and above the intake and exhaust pipes. The wires were secured with tie wrap stand-offs, where needed. I've not had any problems with these wires (or any others) in 3 1/2 years and 438 hours. Bob Skinner RV-6 438 hrs. Buffalo, WY bskinr(at)trib.com ________________________________________________________________________________
Date: Aug 25, 1998
From: Bob Skinner <bskinr(at)trib.com>
Subject: Re: Tail Wheel Steering Chain Attachment
>1. The tailwheel steering chains are attached to the rudder control >horn with a wire clip that passes through a hole in the control horn. After >265 hours on my RV-6, there is significant wear on the hole in the control >horn. Have others experienced this problem? Has anyone used another >attachment method that eliminates the wear problem? Mark, As pointed out by others, the AN42 eye bolts work well for this application. I use the eye bolts at both the rudder horn and the tailwheel "fork". On Van's full swivel tailwheel, this fork can be easily replaced if wear becomes a problem although if you use an eye bolt here, that shouldn't be a problem. The rudder horn would be a nightmare to replace so I would recommend eye bolts in the horn, for sure. >2. My tailwheel steering chains are looser than I would like. If I >remove one link from each chain, the chains would be too tight. Does anyone >have any simple suggestions of a way to take up the slack? (I don't want to >install 3" long turnbuckles.) >Mark Nielsen Green Bay, WI I tried operating the tailwheel with both tight and loose chains. I finally settled on loose chains. You have more postive steering while taxiing with tight chains but taxiing is easily accomplished with loose chains---just takes getting a little used to. I guess I settled on the loose chains because I felt not having pressure on the rudder horn might be a good idea. With loose chains, a little rudder input can be put in without activating the tailwheel. I guess I thought this might make steering a little less "goosey". When setting my RV-6 tailwheel up, I tried to remember the installations on the other taildraggers that I owned. I think they all had loose springs. Instead of the little clips (that rust so easily) that come with the tailwheel, I used some little chain links with the gap that is closed by screwing a long nut over the gap. They come in various lengths so you can pretty much "dial in" the lengths of tailwheel chains that you want.\ I'd be interested in others' thoughs on tight vs. loose chains. Beats a primer thread. Bob Skinner RV-6 438 hrs. Buffalo, WY bskinr(at)trib.com ________________________________________________________________________________
From: DenClay(at)aol.com
Date: Aug 25, 1998
Subject: flap bracket
Listers Plans for the rv-8 flap bracket call for a 88 degree bend in the large angle component that rivets to the foreward spar. How is this bend made short of hammering in a vise? Is it necessary or is the 88 degree refering to the 3/4 angle stock that lays on the rib flange and connects it to the large "plate" member? Many thanks Dennis Clay #80473 ________________________________________________________________________________
From: "John McLaughlin" <johnmc49(at)ecity.net>
Subject: used nav com wanted
Date: Aug 25, 1998
I'm looking for a good-used kx-155 Nav-Com with the KI-209 loc/gs for my RV6A. Contact Johnmc49(at)ecity.net ________________________________________________________________________________
Date: Aug 25, 1998
From: Joe Larson <jpl(at)showpg.mn.org.showpg.mn.org>
Subject: Re: Gascolator Location
> > > << > I was thinking about how to do this with just one gascolator. > > Resistance to flow will be compounded by long lines and lots of curves. > A short, straight tube will flow better than a long, curved one. > >> > > Maybe so, but the significance of the extra resistance might be hard to > measure... I did a calibrated fuel flow check on my 6A last month when > tweaking the carburetor .... Bill's analysis is the sort I was hoping to see. -J ________________________________________________________________________________
From: TOMRV4(at)aol.com
Date: Aug 26, 1998
Subject: Re: flap bracket
In a message dated 8/25/98 10:46:59 PM Central Daylight Time, DenClay(at)aol.com writes: > Plans for the rv-8 flap bracket call for a 88 degree bend in the large angle > component that rivets to the foreward spar. How is this bend made short of > hammering in a vise? Is it necessary or is the 88 degree refering to the 3/ > 4 > angle stock that lays on the rib flange and connects it to the large "plate" > member? Dennis, The 88 degree bend is in fact for the large angle, and yes, hammering in the vise is the best way to bend it. Actually it is easy to bend. The 3/4 inch angle that is tapered to 9/16 inches at one end also gets bent. The approximate angle for this is 85 degrees, but it needs to fit flush against both the 1/8 inch flat plate, and the rib, so bend to fit. Tom, San Antonio 80025 Just finishing flaps ________________________________________________________________________________
From: TOMRV4(at)aol.com
Date: Aug 26, 1998
Subject: Re: Tail Wheel Steering Chain Attachment
In a message dated 8/25/98 11:00:49 PM Central Daylight Time, bskinr(at)trib.com writes: > I'd be interested in others' thoughs on tight vs. loose chains. Beats a > primer thread. Bob, I've tried it both ways on my RV-4, and I personally prefer chains that have very little play. I like the positive, immediate steering response. You do have to be careful not to over control, especially at higher speeds, but for me that was easy to get used to. I have a suggestion for people initially installing their chains, to help prevent the slack from developing in the first place. Fully compress your springs several times, prior to installing them, and prior to making your chains the final length. This helps assure the spring is pretty close to its final "length". Tom Chapman San Antonio RV-4 735 hours Working on RV-8 wings ________________________________________________________________________________
From: "Leslie B. Williams" <lesliebwilliams(at)email.msn.com>
Subject: Re: EXP Power Bus
Date: Aug 25, 1998
Von, check the archives for some info on this! Les Williams/RV-6AQ/Tacoma WA > >I am trying to decide whether to go with the EXP Power Bus by Control Vision. ________________________________________________________________________________
Date: Aug 25, 1998
Subject: Re: Bend over & shut up
From: seaok71302(at)Juno.com (mike a adams)
Lloyd Morris: Why don't you sell your kit, unsubscribe from the list and go find something else to bitch about; I'm sure you won't have any trouble finding something else you don't like in the world. We don't need people like you in the RV community. Life is too short. I will refrain from posting the exact words I'm thinking. I cannot think of a enterprise I have delt with, more reasonable/fair/honest then Vans, you must be a total jerk. (no personal attack intended, just a honest obsevation of your post) I promise you that you will >not >get one >> bit of assistance from Vans once they have their payment in hand. >You can >not >> assume they will ship by the most economical means and, if you think >they >> will, it can cost you just like it cost me. Also don't assume you >will >get a >> call if the shipping is 2-3 time what it should be. As a matter of >fact I >> asked them why they couldn't just pick up the phone and call a >customer >when >> something was obviously out of line such as this. Their response, >"We >don't >> have time to call to discuss shipping arrangements." Keep in mind, >they >are >> spending your money on freight and have no incentive to shop for a >good >price. >> >> Here is what we confirmed happened on this shipment. Apparently our >zip >code >> is not a direct shipping point for Roadway who was the shipper. ABF >would >have >> delivered for $250 to $300 since our zip is a direct shipping point >for >them. >> I asked Vans why they didn't ship the finish kit ABF since it was so >much >> cheaper. Their reply was, "We alternate shippers." Looks like I got >in >the >> wrong sequence! One thing that is so frustrating about the whole >thing is >that >> even Roadway has direct shipping points within 5-6 miles of our >location >that >> would have qualified for the same discounts we would have gotten >from >ABF. The >> finish kit could have easily been shipped by ABF with no problem; by >Roadway >> it could have gone to a terminal or friend's house and given us the >> opportunity to drive a couple of miles and pick it up with all the >discounts >> in place. Again, they are spending other people's money and there is >no >> incentive to shop around unless YOU make them. If you forget that, >you >will >> get this response, "We ship FOB which means that once it leaves our >shop, >we >> have nothing to do with it. Any dispute is between the customer and >the >> trucker." If Vans makes a mistake on your shipping their position >will be >WE >> GOT OUR MONEY, WE CAN SHIP HOW WE PLEASE, TOO BAD IF YOU DON'T LIKE >THE >RATE >> WE ACCEPTED FOR YOU. So much for customer service! >> >> Well, there it is. It is ancient history to me, as I am now on the >finish >kit >> and don't even want to think about the whole sorry affair any more. >I >> sincerely hope it benefits some other builders who still have kits >to >order. >> Make them clarify everything prior to shipping and don't take any >crap >from >> them. Check with other builders in your area and make sure you are >getting >> rates in the same ballpark. If not, make Vans work for your business >by >> exploring your options. Don't feel like you are wasting their time >because >> they will sure waste your money if you let them. >> >> Lloyd Morris >> RV-6, Starting finish kit >> Lago Vista, TX >> >> >> > > > > > ________________________________________________________________________________
Date: Aug 26, 1998
From: Ken hoshowski <ve7fp(at)jetstream.net>
Subject: Re: Prop vibration - 0-320
Doug, I am working on a similar problem, see my post of a couple of days ago. I phoned Hartzell yesterday and they said check the hub carefully for oil and grease leaks and any cracks in the hub. They also suggested turning the prop 180 Degrees. If that didn't work to phone them. I talked to Larry Feasel phone 937-778-4200. I was wondering if one blade might be taking a bigger bite than the other. He said it was possible but very unlikely. Today I checked my prop and found to my dismay that 1/2 of the hub had very little grease. The hub should be full. There are 4 fittings on the hub, unscrew either the top 2 or the bottom 2 then apply the proper prop grease in the zerk fitting until you get clean grease coming out the hole you removed the fitting from. You must put grease in each of the fittings. Test flight tomorrow to see what effect this gives. If nothing then prop will be rotated. My prop was also dynamically balanced, unfortunately they do the run up in fine pitch at 2500 rpm and my problem doesn't start to show up until I reduce manifold pressure and coursen the pitch. We are working on the process of elimination and have eliminated a number of items. Email me direct if you wish. I will let the list know what we discover . Ken > --Fellow Listers: > > Today I happened to go flying with a local RV-4 owner who recently > converted his 0-320 160 hp machine to a constant speed prop. It's a > great > performing machine on this powerplant (168 kts TAS at 6500 MSL, 23" > and > 2400 rpm). However, this engine/prop combination as a pronounced high > > frequency vibration (almost a buzzing type vibration) as the rpm > passes > through 2200. Both above and below this rpm everything is very > smooth. I > have flown in one other RV-4 with the same hp/cs prop combination and > it > also had a similar vibration in this RPM range. My friend's prop has > been > dynamically balanced with no effect. Obviously this is some type of > harmonic situation. Has anyone else observed such a harmonic > vibration on > 0-320 c/s prop combinations (I have ridden in several 180 hp/cs prop > RV-4s > and noticed no such vibration. Comments?? > > ============ > Doug Weiler, RV-4 fuselage > Hudson, WI > 715-386-1239 > dougweil(at)pressenter.com > ________________________________________________________________________________
From: WoodardRod(at)aol.com
Date: Aug 26, 1998
Subject: Re: HS Jig Free to Good Home
In a message dated 8/25/98 6:10:18 PM Mountain Daylight Time, Jmw116(at)aol.com writes: > how much will it cost to send it to LA ,ca???? > I'm afraid, more than it's worth. A person could build the thing for less than $50 in an afternoon. It's just one of those things that if you don't have to do sometimes it's easier to get started on the real project. There just isn't much to the empennage jig, I just figured if somebody local wanted it, it'd be better than sending it to the dump. Best regards, Rod Woodard Loveland, Colorado ________________________________________________________________________________
From: RV4131rb(at)aol.com
Date: Aug 26, 1998
Subject: Re: props
<< I have a new sterba 69x82 prop on my 0320 powered -4. My friend has -4 with an 0360 with a sterba 70x82. Mine cruises at 174 (True) at 2500 rpm, his at 195 at 2500 rpm. His climb will put mine to shame. We both max out at 2600 rpm. Our tachs are correct. I am assuming the difference in cruise would be because his is cleaner than mine. I suppose a little difference in the props pitch, or design, would be normal, but, almost 30 mph difference is a lot. Just how much speed loss should one expect if things are a little out of adjustment, here and there? I did outrun another -4 with an 0-320 the other day, now he wants to try my prop. His ship is very clean, compared to mine, so, maybe mine isn't as bad as I thought. But, why the slow cruise numbers? (Just looking for that 200). >> Micheal, Sounds like your a little overpitched. But if your buddy has the same prop the numbers should be somewhat close. Are you comparing numbers or are you actually flying next to one another? My experience has been that the only way to find out how the other guy is really doing is to get up close and personal ( a little formation work). This way you can eliminate the brag factor and get to the truth. This eliminates the differences in airspeed readings and so on. Climb rates will vary by your weight, the airplanes weight and so on. In other words if your carrying bagage or a passenger and he's not, or if his airplane has a 100lb lighter empty weight, or if he weighs 70lbs less than you physicaly, he will have a large climb advantage. I consider my 4 to be a pretty clean airplane. I have flown with many other 4s and have done alot of comparing. I have found that even an airplane that is not very clean (flying trash can) with the same prop and engine run within around 5mph. If your getting a max of 2600RPM thats pretty close. I like to see a max RPM of around 2700rpm but 2600rpm is fine. Get close to this guy, check it out and make sure he's not cheating ( He will if he can). ;) Ryan Bendure Co. ________________________________________________________________________________
From: "JimNolan" <JimNolan(at)kconline.com>
Subject: Pat Carr
Date: Aug 26, 1998
Pat, I'm sorry for trying to reach you this way but I thought this might work and the other listers would get a chance to get this information also. Where can I find the rubber gap seal you used for the wing-fuselage gap. I need to replace mine and can't find one that looks as good as yours does. Thanks in advance Jim Nolan N444JN ________________________________________________________________________________
Date: Aug 26, 1998
From: Todd <tmrv6(at)pop.erols.com>
Subject: GPS antenna
Listers, I am looking for somebody that is familiar with GPS antennas. I am having problems with my Magellan EC-10X keeping a good fix. Antenna placement seems to be more critical than my other GPS, both in the plane and in my back yard. I am using the factory provided white disc antenna (active). I am told that there is no difference between this $60.00 antenna and the $300.00 external antenna!! Truth or fiction? Thanks in advance for your help. -- Todd tmrv6(at)erols.com RV-6 N92TM Flying in Southern MD ________________________________________________________________________________
From: Rvbldr3170(at)aol.com
Date: Aug 26, 1998
Subject: Re: ENGINE OIL ADDITIVES
In a message dated 8/25/98 1:34:02 AM Eastern Daylight Time, brian(at)lcp.livingston.com writes: << I guess it takes a multitude of opinions. >> .............And speaking of opinions, here is another one. I drag raced for quite a few years, and I believe that changing the oil is the single most important thing you can do for engine longevity. You can use "Joe's Super Slick" or "Tom's Teflon Lube" or whatever, but if you don't get the grit out, the wear will occur. I have used the various products in my street engines, and my race engines, and never had a problem, but I change oil in my street engines every 3,000 miles. Is it excessive? NO !! I even had a Vega engine last for 100,000 miles, and if you remember the Vega, they had an aluminum engine with no cylinder sleeves, and were known to start self destructing at about 10,000 miles. The oils on the market today are, for the most part, ALL good, but heat breaks down their lubricating qualities over time, and your engine is sucking in dirt as well as air with every stroke. It has been well proven that you can't change your oil too often, only too rarely. What's $30-$40 compared to what a top or major costs? If you want to use an additive - go for it- but for changing your oil every 50 hours is the best you can do to protect your engine. I also don't think the issue of multi-vis vs. straight weight oil is worth arguing, because I haven't seen engines using either one of the two self destructing. I personally like straight weight oil, because I change it often and compensate for the weather by changing viscosities in the summer and winter. But, if one of you petrochemical engineers wants to set me straight, feel free. ..........Another opinion in a veritable sea of opinions Regards, Merle (Yes Virginia, auto engines CAN work in airplanes.... I hope) Miller ________________________________________________________________________________
Date: Aug 26, 1998
From: Joe Drumm <jdrumm(at)dgs.dgsys.com>
Subject: Drill in Assembly
OK, I admit it... I was relaxing last night and was looking through the drawings, sort of double checking the work I've done already. And, I found out I drilled the holes on the horiz. stab. rear spar to the rear spar channels - the ones marked "Drill in Assmebly with fuse." I didn't rivet them. Is this a big deal? I know I shouldn't do it (and I didn't on the other parts), but should I worry about these? I guess they may get a bit oversized when I have to drill again to the fuse. Otherwise, everything is going pretty good. Thanks Joe ________________________________________________________________________________
From: "John Darby" <johnd@our-town.com>
Subject: Re: Prop vibration - 0-320
Date: Aug 26, 1998
Hope This isn't an insult to you, but have you installed the prop at the correct 'clock' position as recmd by Lyc.? If I remember correctly, with TDC set up, the prop goes from 10 to 4 o'clock as you face it from th front. It did make a slight amount of difference on mine at first. John C Darby Jr. RV6 sold, Cessna 210 bought Stephenville TX ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 26, 1998
Subject: Re: flap bracket
<< Listers Plans for the rv-8 flap bracket call for a 88 degree bend in the large angle component that rivets to the foreward spar. How is this bend made short of hammering in a vise? Is it necessary or is the 88 degree refering to the 3/4 angle stock that lays on the rib flange and connects it to the large "plate" member? Many thanks Dennis Clay #80473 >> You will need to bend that big angle. Make the bend BEFORE you trim it to size, using a manly vise and the appropriate sized impact instrument (BFH). This is a change from the -4 and -6 construction style. I would say that if you can't bend the angle, you can bend the plate, as is done on the -4 and the -6. Scott? How does the proto shop do this? You have your assignment... Check six! mark ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 26, 1998
Subject: multiple messages
<< > For some reason I keep getting multiple posts of Mark Frederick's messages; > anyone else? Yep, everyone else, too. Maybe it has something to do with six cylinders instead of four? Will Cretsinger >> Alright fellas: Thanks, Will. It seems the AOL folks like me so much that all my stuff is sent in multiples. I recieve some messages from the list in twos also. I re-loaded the software to no avail. They claim to be aware of the problem, but what the heck good does that do? Maybe they are using the wrong primer??? Check six! Mark ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 26, 1998
Subject: Re: Prop vibration - 0-320
Listers: I have a vibe situation too. I went so far as to get some Houston NASA folks to analyse the construction of my airframe! It seems that all the balancing in the world won't help- it's more due to the size of the blades (wider chord- 7" on my bird @ 12" from the tip) and the resulting pulse of pressure at lower (or certain) RPM. I've been told that the 4 cyl Lyc has a vibe in the 1100 RPM range (mine w/conical mounts did). Would this transfer to 2200 RPM also? While playing around with different RPM/MP combos one day, I discovered that 20"/2000 RPM for a descent was VERY smooth- I thought the engine had quit. You may want to try this on your ship. Check your baffling, hoses, wiring, and anything else that may be rubbing slightly under the cowl. I have a feeling that my breather line (tight against the engine mount) is causing some of the "magic fingers" effect on my ship. Some engine/prop/airframe combos have a RPM range that you shouldn't operate in- check certified ships with a similiar setup for this info. I recall a Husky I flew (180w/ c/s prop) had this range at the RPM you mention. Please post your findings to the list! Check six! Mark ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 26, 1998
Subject: multiple messages
<< > For some reason I keep getting multiple posts of Mark Frederick's messages; > anyone else? Yep, everyone else, too. Maybe it has something to do with six cylinders instead of four? Will Cretsinger >> Alright fellas: Thanks, Will. It seems the AOL folks like me so much that all my stuff is sent in multiples. I recieve some messages from the list in twos also. I re-loaded the software to no avail. They claim to be aware of the problem, but what the heck good does that do? Maybe they are using the wrong primer??? Check six! Mark ________________________________________________________________________________
From: OrndorffG(at)aol.com
Date: Aug 26, 1998
Subject: Re: RV-List spark plugs
try rem37by plugs, I've used them and they work good and stay clean...George Orndorff ________________________________________________________________________________
Date: Aug 26, 1998
From: "Bradley Kidder, Jr." <sparksnmagic(at)earthlink.net>
Subject: Re: HS Jig Free to Good Home
Rod, I'm here in Denver and I NEED it! Please email me and let me know when I can pick it up. Thanks! // s // Bradley W. Kidder, Jr. sparksnmagic(at)earthlink.net ICQ# 11770815 RV-6A (empennage) N188FW (reserved) ________________________________________________________________________________
From: A20driver(at)aol.com
Date: Aug 26, 1998
Subject: Re: GPS antenna
Todd:Go to http:// joe.mehaffey.com----All the info you'll ever need on GPS,including antenna tests....Jim ________________________________________________________________________________
Date: Aug 26, 1998
From: Thomas Gesele <tgesele(at)villagenet.com>
Subject: Re: Primer Safety Question
Thanks to all who replyed both on & off the list. I think I'll opt for maximum safety and either shoot the stuff outside, well away from the house, or off premises; setting up a drying area in a shed in the back yard where I'll store everything for a day or two.. Now, since I've broken the ice with a primer question, should that third wheel go in front or back? (Just kidding :), Please don't even think about replying!!) Tom Gesele RV-6(#25465) ________________________________________________________________________________
Date: Aug 26, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Hints on URL posting . . .
It's really handy to embed URLs (internet addresses) into your e-mail messages, especially to list-server posts where the information found at that address is useful to so many other readers. The other neat property of a properly posted URL is that most browsers and e-mail readers recognize the string of characters that make up a valid URL and alow you to simply "click" it to launch a browser trip to that site. I've observed a variety of errors in URL posting that tend to negate the automated features in our e-mail software. Here's an excerpt from some guidlines I read somewhere else on the net: (1) put a URL into your message so that it stays on one line. (2) enclose the URL in the right and left carrot < > symbols. (3) make sure it's complete . . . "www" is often left out of the URL address . . . everything's got to be there. Take advantage of your browser's "copy" and "paste" features if it has them. When visiting a site you'd like to quote, use copy to capture the string into Windows clipboard, toggle back to your e-mail and use paste to put it into your message . . . this all but guarantees that all the dots, slashes, dashes and upper case letters are exactly where they need to be. (4) make sure there are no extraneous spaces injected into the URL . . . many of us carry the typing class induced habit of automatically inserting one or more spaces after a period. This will contaminate a URL and make it ineffective. Here's how I quote URLs: <http://www.aeroelectric.com/articles.html> I toggled over to my broswer, logged onto the address I wanted to quote . . . didn't get any Error 404 messages and the page to quote came right up. Highlighted the address with the mouse, and clicked edit-copy. Toggled back to my e-mail program and put the cursor where I wanted the address to appear and clicked edit-paste. All I had to add was the symbols. If your software is set up right, you should be able to click the line above with your mouse and jump right to the quoted site address. Bob . . . //// (o o) ===========o00o=(_)=o00o========= < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ================================= ________________________________________________________________________________
Date: Aug 26, 1998
From: Chris Hill <hill(at)ti.com>
Subject: Drilling rudder stiffeners
I'm working on the RV-8 rudder and have a simple question... The stiffener starts 1/8 from the spar and ends 3/16 from the trailing edge. The rivits are shown starting 1/4 from the spar and ending 3/4 from the trailing edge. ________________________________________________________________________________ only 1/8" into the stiffener while the trailing edge rivit will be 9/16 from the end of the stiffiner. Is this correct? Does a rivit only 1/8" into the stiffiner provide enough edge distance, it looks awfully close? Is the trialing edge rivit really that far up the stiffener (over 1/2")? I'm sure this is simple, but being the first time doing it I don't want to make a mistake and have to remake all the stiffeners. Thanks! Chris Hill RV-8 rudder ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Aug 26, 1998
Subject: Re: RV-List spark plugs
<< try rem37by plugs, I've used them and they work good and stay clean...George Orndorff >> Let me tell you about REM37BY's. I had a set of eight in my O-320 from the days of trying the Electro-Air ignition which I ultimately gave up on. They do stay very clean. When I went back to a two-mag setup, I put Rem40E's in the tops and kept 4 of the 37BY's in the bottom "to keep them out of the oil and such." (Longer nose on the plug, but burns colder, so maybe this is not such a bright idea??) The other day, while doing stop-and-go landings, I experienced a 300 rpm drop on one mag. Leaned to the max at 2100 rpm to try to un-foul the plugs - no joy. Back to the hangar, cowling off, pull plugs... One of the 37BY's had a center electrode that had shifted back into the insulator enough to open the gap from .016 to over .060! With pliers, you could pull the electrode in and out that far (but no further). My A&P said he had never seen the likes of it in 25 years. Now I am running eight REM40E's, and being thankful that the electrode didn't come out of the plug altogether and drop into the cylinder. I know this was a fluke, but it made me leery of that model of Champion plug just the same. "Your mileage may vary." -Bill B ________________________________________________________________________________
Subject: Re: Drill in Assembly
From: smcdaniels(at)Juno.com (SCOTT R MCDANIELS)
Date: Aug 26, 1998
>OK, I admit it... I was relaxing last night and was looking through >the >drawings, sort of double checking the work I've done already. And, I >found out I drilled the holes on the horiz. stab. rear spar to the >rear >spar channels - the ones marked "Drill in Assmebly with fuse." I >didn't >rivet them. Is this a big deal? I know I shouldn't do it (and I >didn't >on the other parts), but should I worry about these? I guess they may >get >a bit oversized when I have to drill again to the fuse. Otherwise, >everything is going pretty good. > >Thanks > >Joe > > Joe, Since you said you drilled but didn't rivet does hat mean that the are still #30 sized pilot holes? If so, then I'm sure you are OK. If they are finished up to 3/16 (#12) you are probably still ok but it just reduces your options for readjusting the position slightly. The fuse. bars that these holes mate up to are pretty good size and allow for some variation. Don't worry about it right now. Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
Subject: Re: Tail Wheel Steering Chain Attachments
From: smcdaniels(at)Juno.com (SCOTT R MCDANIELS)
Date: Aug 26, 1998
>I agree with Bob Skinner on loose tail wheet chains. After flying a >year or so with loose chains I thought I would try them tight. >Taxiing >was much more difficult, so after one circuit it was back to the >hanger >and loose chains again. It' what you get used to and feel comfortable >with. To each his own I guess! > Another reason to try loose tail wheel chains is for in flight trim. When the weight is off the tail spring in flight the chains tend to get even a bit tighter than when on the ground. This coupled with the friction in the tail wheel swivel point and the chains them self can effect the yaw trim of the airplane by preventing the rudder from finding its natural trimmed position after being displaced by the pilot. Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: "Fesenbek, Gary" <gfesenbek(at)Meridium.com>
Subject: Dallas RV Builders?
Date: Aug 26, 1998
I've just been reposted to Dallas and wanted to try to contact any RV builders in the area. I will be living in Addison. Please post off list if you are in the Dallas area. Gary Fesenbek Roanoke, VA ************************************************* * Gary Fesenbek * * Meridium Inc. * * (540) 344-9205 x112 * * gfesenbek(at)meridium.com * * http://www.meridium.com * ************************************************* ________________________________________________________________________________
From: EDDIERV6A(at)aol.com
Date: Aug 26, 1998
Subject: Re: Drilling rudder stiffeners
Hi! I am building an RV6A, but following the videos from George and Beky. My experience is as far as you are 1/4 from the trealing edge and the stifener, no problem. Remember, you have to bend that edge with your wooded break. If your are to close to the edge is going to show. It happend to me. Rivets, use the rule of 12D max and mim 2.5D. Good luck. Eddie ________________________________________________________________________________
From: winterland(at)rkymtnhi.com
Date: Aug 26, 1998
Subject: Re: GPS antenna
I too had GPS antenna problems. I have a Garmin 90 and started by mounting the original flip up antenna on the glare shield. It seemed to work well there but it was too close to the com antenna. Everytime I would transmit, I would overload the GPS and it would shut itself down, requiring a full reinitialization to get going again. I then tried mounting it elsewhere on the glareshield, but even in the far corner, the problem persisted. The next attempt was to extend the antenna wire and put it behind the roll bar structure, looking through the back of the canopy. However, at that location, I couldn't pick up enough satellites to make it function. Garmin said that there is a limit to how long an extension coax can be before its resistance will cause errors in the signal. Instead, they sold me a remote "active" antenna for about $90. (They also sell an amplified version for about $300) I mounted it in the same place behind the roll structure, and it works great. I will always have 6-7 satelites all at from 80-90% strength. I suppose if I were using the GPS as a sole means of vertical information during IFR approaches, I might want the expensive amplified version; but for normal navigational purposes the $90 type is just great. Andy Gold RV-ation Bookstore http://www.rvbookstore.com ________________________________________________________________________________
From: "Robert D. Cabe" <robert.cabe(at)usaa.com>
Subject: Wire size, Engine compartment wire routing
Date: Aug 26, 1998
Hi Tim, Looks like you're making good progress. I also used the # 4 wire for the starter and battery for an O-320. I used #10 wire (shielded) from the alternator to the regulator. Used the same from the alternator to the bus. Routed wires under the cylinders. Others here did the same. For shielded wire, are you grounding the shielding on both ends or is one end sufficient? Bob San Antonio RV-6; wheel pants --Original Message----- From: Tim Lewis [SMTP:timrv6a(at)earthlink.net] Sent: Tuesday, August 25, 1998 5:55 PM To: SportAV8R(at)aol.com; rv-list(at)matronics.com Subject: Re: RV-List: Wire size, Engine compartment wire routing On 25 Aug 98, at 15:11, SportAV8R(at)aol.com wrote: > Sorry to nit-pick, Tim, but AN-6 is a bolt; 6 AWG is a wire. ;-) > Forgive me - I just flew off the last of my 25 hrs yesterday and I'm too > full of myself as a result. I quoted from the FAA's AC 43.13-1A (Change 3, 1988) which lists WIRE sizes (not bolts) from AN-000 to AN-20, with AN-6 being somewhere in the middle. Bolts are normally listed as AN3-something, rather than AN-something. Anyway, how did you route your wiring (inside the engine compartment) to your starter and alternator? Did your wiring run under the cylinders, beside the cylinders (on the baffling), or what? Thanks, Tim _+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_+_ Tim Lewis N47TD (reserved) RV-6AQ #60023 on gear, engine mounted Springfield VA http://home.earthlink.net/~timrv6a timrv6a(at)iname.com ________________________________________________________________________________
From: WoodardRod(at)aol.com
Date: Aug 26, 1998
Subject: Re: HS Jig Free to Good Home
In a message dated 8/26/98 7:43:47 AM Mountain Daylight Time, sparksnmagic(at)earthlink.net writes: > Rod, I'm here in Denver and I NEED it! Please email me and let me know > when I can pick it up. Thanks! Hello Brad, Somebody from Laramie, WY beat you to the punch. He's coming down on Sunday to pick it up. If something happens and he doesn't take it, I'll send you an e- mail. Sorry.... I _do_ still have a virtually untouched wing kit I'm trying to sell.... you'd save about $700 over buying it from Van's...no waiting! Best regards, Rod ________________________________________________________________________________
From: winterland(at)rkymtnhi.com
Date: Aug 26, 1998
Subject: RV bookstore suggestions???
I am putting together a new catalog and would like to hear from those of you who have ordered from us before, or have seen our older catalog or web site. Is there anything missing which you would like to see us include? Is there something which you have used with your own project that we do not carry, but which you think might help others? some new items which we are already adding are: RV-8 Finishing Kit Video Orndorff's Certification Procedures Video Textron-Lycoming 0-320 / 0-360 Overhaul Manual Aerodynamics For Naval Aviators (highly requested) I am also considering a software product called PANEL PLANNER, but would first like to hear any comments from people who have used this. Any other comments about how we can make RV-ation Bookstore work better for you are greatly appreciated. Thanks, Andy Gold RV-ation Bookstore http://www.rvbookstore.com ________________________________________________________________________________
From: "Robert D. Cabe" <robert.cabe(at)usaa.com>
Subject: Tail Wheel Steering Chain Attachments
Date: Aug 26, 1998
Has anyone tried a direct link between the rudder horn and the tail wheel using a 3/8 inch steel tube and rod end bearings? This proved to be an excellent arrangement on my Tailwing (and hundreds of others). Should be a good solution on the RV-6. Bob, San Antonio RV-6; wheel pants -----Original Message----- From: smcdaniels(at)Juno.com [SMTP:smcdaniels(at)Juno.com] Sent: Wednesday, August 26, 1998 9:31 AM To: rv-list(at)matronics.com Subject: Re: RV-List: Tail Wheel Steering Chain Attachments MCDANIELS) >I agree with Bob Skinner on loose tail wheet chains. After flying a >year or so with loose chains I thought I would try them tight. >Taxiing >was much more difficult, so after one circuit it was back to the >hanger >and loose chains again. It' what you get used to and feel comfortable >with. To each his own I guess! > Another reason to try loose tail wheel chains is for in flight trim. When the weight is off the tail spring in flight the chains tend to get even a bit tighter than when on the ground. This coupled with the friction in the tail wheel swivel point and the chains them self can effect the yaw trim of the airplane by preventing the rudder from finding its natural trimmed position after being displaced by the pilot. Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: MLaboyteau(at)aol.com
Date: Aug 26, 1998
Subject: Re: Wire size, Engine compartment wire routing
> Wire routing question: How have folks routed the starter and alternator > lines in the engine compartment? Can the lines go under the cylinders (but > above the exhaust pipes) without overheating? Should I route the wires > along the outsides of the baffles to keep the wires cooler? > > Thanks, > > Tim Lewis > RV-6AQ N47TD > Springfield, VA Tim, I used #2 welding cable for my starter and ground cables, and AWG 6 for my alternator "B" lead. I routed them under the cylinders and used two clamps butterflied together and supported them from the cylinder head oil drain tubes. I think I've got some photos laying around that would show how my routing goes, let me know if you want to see 'em, and I'll scan 'em and send 'em to you. Mark LaBoyteaux RV-6A N106RV MLaboyteau(at)aol.com Broken Arrow, OK ________________________________________________________________________________
From: MLaboyteau(at)aol.com
Date: Aug 26, 1998
Subject: Re: Prop vibration - 0-320
> Has anyone else observed such a harmonic vibration on > 0-320 c/s prop combinations (I have ridden in several 180 hp/cs prop RV-4s > and noticed no such vibration. Comments?? > > > ============ > Doug Weiler, RV-4 fuselage > Hudson, WI > 715-386-1239 > dougweil(at)pressenter.com > I have a Hartzell c/s prop on my IO-320B1A. I had it dynamically balanced at 2400 rpm. The guy that balanced it, his machine only uses one accelerometer that's attached to the crankcase. Initially, his machine showed .4 ips, and we were able to get it down to where his machine would no longer register. I could tell a difference right away on the flight home, but flying at 2200 rpm seems smoother than 2400. The only reason I can think of for this, is that the whole airframe/engine combination on my plane just naturally has a sweet spot at 2200. It's just smoother and quieter there, so on my cross countries I try to use 8500', 22" map, and 2200 rpm for 65% power and 7.2 gph, and 170 TAS. Mark LaBoyteaux RV-6A N106RV MLaboyteau(at)aol.com Broken Arrow, OK ________________________________________________________________________________
From: MLaboyteau(at)aol.com
Date: Aug 26, 1998
Subject: Re: GPS antenna
> I am having problems > with my Magellan EC-10X keeping a good fix. Antenna placement seems to be > more > critical than my other GPS, both in the plane and in my back yard. I am > using the > factory provided white disc antenna (active). > I am told that there is no difference between this $60.00 antenna and the > $300.00 external antenna!! Truth or fiction? > > Thanks in advance for your help. > > -- > Todd tmrv6(at)erols.com RV-6 N92TM Flying in Southern MD Well, I'm no expert on antennas, but I do have a GPS, and here's my experience. I've got a panel mounted Garmin GNC-300 GPS/comm, and I mounted the antenna on the top skin, just aft of the center rail for the sliding canopy. I've noticed on start up, that if the canopy's closed, the GPS aquires all of its satellites faster. With the canopy open, it's forward of the antenna by about 4 inches, and must block part of the sky. While maneuvering, any bank beyond about 60 degrees will cause it to lose satellite reception and stop navigating, but it picks back up within a couple of seconds of rolling back level. Mark LaBoyteaux RV-6A N106RV MLaboyteau(at)aol.com Broken Arrow, OK ________________________________________________________________________________
From: "Ernesto Sanchez" <es12043(at)utech.net>
Subject: GPS info
Date: Aug 30, 1998
http://www.joe.mehaffey.com ________________________________________________________________________________
From: "Corsair" <tinckler(at)axionet.com>
Subject: Re: Bend over & shut up
Date: Aug 26, 1998
> Why don't you sell your kit, unsubscribe from the list and go find > something else to bitch about; I'm sure you won't have any trouble > finding something else you don't like in the world. We don't need people > like you in the RV community. Life is too short I don't believe that any possible good can come from salvos of vicious invective toward another RVer. We are supposed to be at least friends if not family. If you can't talk to your family, whom can you talk to ? Don't tell him to quit and get out. Gov't does that job very well and on our dollars. Granted, he is peed off. $300 after tax may be of enough concern to get worked up about. He worked for it. He can at least talk about it. You should hear what some consumers say to a woman or young girl in retail sales about $1.00 or less ! You would happily punch them out if it was directed at your girl! Sad thing is that when he gets the RV flying, he won't know whether the other RV guys he meets are with him or agin him.....Nuff said.... ________________________________________________________________________________
From: "Kip Haas" <khaas(at)firstam.com>
Subject: Orange County
Date: Aug 26, 1998
I am looking to contact any RV builders in Orange County California. I am just starting my second hs-810 :) Please reply off list if you would like to get in contact. Kip Haas (qqqkhaas(at)firstam.com remove qqq to reply) ________________________________________________________________________________
Date: Aug 26, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: RE: Wire size, Engine compartment wire routing
com> >Looks like you're making good progress. I also used the # 4 wire for the >starter and battery for an O-320. I used #10 wire (shielded) from the >alternator to the regulator. Used the same from the alternator to the bus. > >Routed wires under the cylinders. Others here did the same. > >For shielded wire, are you grounding the shielding on both ends or is one >end sufficient? FYI . . . there is no measurable benefit to shielding the alternator b-lead. This practice showed up back in the 60s when we were fighting alternator noises in ADF installations on the Cessnas. There were NO quantitative investigations of the benefits of any "fix" that was tried . . . only pilot reports. I wasn't privy to the reasoning years since, lots of work on other airplanes, work in EMI laboratories and changes to alternator technologies make shielding of the b-lead even less likely to be a benefit. It certainly doesn't hurt but it doesn't help either. If you do want this shield to do whatever it going to do best, ground it at the alternator end only. Bob . . . AeroElectric Connection //// (o o) ==========o00o=(_)=o00o========== < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ================================= ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: Parking Brake Questions
Date: Aug 26, 1998
The way I understand it, the parking brake valve goes between the fluid reservoir and the copilot master cylinders. A tee goes in the line downstream from the valve in order to supply both master cylinders. Is that correct? Second question. Is the plastic brake line supplied by Van's OK for use downstream from the parking brake valve? In other words, is the pressure rating of the plastic line adequate considering the pressure present when the parking valve is closed? Ken Harrill RV-6, fuselage ________________________________________________________________________________
From: "kevin lane" <n3773(at)worldnet.att.net>
Subject: never too rich or too lean?
Date: Aug 26, 1998
After 250 hrs on my totally rebuilt O-320/160hp D2J I was experiencing power loss. I pulled the new ECI steel cylinders to discover piston scorching and glazed cylinder walls, compressions in the low 60's. I have 3hrs on the new rings and honed cylinders and am still seeing 400 degree CHT and EGT's near 1400. I am worried that I am running too lean a mixture. I have the correct carb. Earlier I drilled the main jet from the original 3/32 to #40 and seemed to notice a smoother running engine, especially at idle. Originally I had egt & cht only on cyl#4. The pistons were scorched all the same amount. I ran the oil temp up once to 230, but it typically remained right at 180. The cht & egt's always seemed to be about 325/1350. With sensors on all 4 cyl's now I get 325 on #4(bayonet type) and 400 on the other 3(which have the spark plug type sensor). SO, am I running too lean? Should I try enlarging to say #39, #38? I noticed some fuel staining around the accelerator pump stem. Could that be the cause? The float level checks out, the one piece venturi appears to be installed correctly. I have never felt that I was able to lean an additional amount when reaching 12,000', perhaps 1/4". Does that mean anything? Tom Green suggested I run it without the air cleaner once and see if that has an effect. I'll try that today. Does anyone in Portland have an extra carb I could try running? Please respond to my personal address. kevin RV-6A ________________________________________________________________________________
From: "Roncace, Robert A" <Robert.Roncace(at)west.boeing.com>
Subject: Re: Fuel Tank Prep for Proseal
Date: Aug 26, 1998
Acetone will take off EVERYTHING, including ink from so-called "permanent" marking pens. Caution: if you hold the wiping rag bare handed you should expect to lose the oil out of your skin, too. Bob Roncace Planning for second try at an RV-6 (Previously built RV-6 tail kit in '88/89 then sold it in '95) Can any listers reccommend a cleaning agent to use when preparing my wing skins and ribs for proseal application. ________________________________________________________________________________
From: "Tony Partiain" <aviator(at)tseinc.com>
Subject: Re: Bend over & shut up
Date: Aug 26, 1998
BLAH BLAH BLAH BLAH BLAH BLAH BLAHHHHH Shut up and go pound rivets!!!!! Prozac anyone ???? Tony ________________________________________________________________________________
From: ethereal(at)SPAMnet.att.net (Student Pilot)
Subject: Re: Bend over & shut up
Date: Aug 26, 1998
I have been followng this thread and i don't think Lloyd sounds like a jerk. YOU on the other hand sound EXACTLY like a jerk. (oh BTW no personal attack intended, just an honest observation) (note the corrected grammar) > >Lloyd Morris: > >Why don't you sell your kit, unsubscribe from the list and go find >something else to bitch about; I'm sure you won't have any trouble >finding something else you don't like in the world. We don't need people >like you in the RV community. Life is too short. I will refrain from >posting the exact words I'm thinking. I cannot think of a enterprise I >have delt with, more reasonable/fair/honest then Vans, you must be a >total jerk. (no personal attack intended, just a honest obsevation of >your post) > > > (replace SPAMnet with worldnet in email address to reply) ________________________________________________________________________________
From: "Allen, Brent" <BAllen(at)uci.edu>
Subject: Orange County
Date: Aug 26, 1998
Hello Kip, Nice to hear the neighborhood is improving. :-) Not sure how much I can help you though as I'm a first time builder with little metal experience. I did get the 610 and 614 done the first time (I think they're OK), but I must have read through 100 back postings to the list on them, and probably took as many hours. :-) I'm in Woodbridge, and normally home on the weekends, and before 9am, and after 7pm mid week. I'm a member of the EAA OC Chapter 92, they usually meet the first Wednesday of the month. Some skilled builders there. Brent Allen BAllen(at)uci.edu 949-551-3209 (H) -----Original Message----- From: Kip Haas [mailto:khaas(at)firstam.com] Sent: Wednesday, August 26, 1998 9:34 AM Subject: RV-List: Orange County I am looking to contact any RV builders in Orange County California. I am just starting my second hs-810 :) Please reply off list if you would like to get in contact. Kip Haas (qqqkhaas(at)firstam.com remove qqq to reply) ________________________________________________________________________________
From: "Don Corbitt" <donc(at)analogia.com>
Subject: Re: Bend over & shut up
Date: Aug 26, 1998
***** Begin Satire ***** Announcing New Mailing List - RVFlame! Subscription instructions - send message to listserv(at)analogia.com, include command "subscribe rvflame" in body of message. RVFlame mailing list charter - Personal attacks, intentional misunderstandings, and inflamatory language _only_. Grammar flames are especially appreciated. Questions on building or flying fun homebuild aircraft will result in expulsion. Remember, future RVFlame list members, always send flames to the entire list. You took the time to write it, everyone else on the list should take the time to read it. Besides, you're always right, it will save everyone else time if you tell them how to think. Survey - I'm thinking of automatically adding the people who have sent 30+ Bend Over messages in the last 5 days. Do you agree that these people should have their own sandbox? ***** End Satire ***** 1) I really did create the mailing list. You can join it if you like. 2) If you want to flame someone, please send it _directly_ to that person, not the entire RV-List list. Not only do we not want to read your personal attack, we don't want to read the half-dozen defenders of your target. 3) The original poster had a very good point ("Be careful about shipping charges"), and a not-so-good presentation ("Bend over & shut up"). We now have half a dozen people supporting the good point fighting a half dozen people opposing the rude presentation. Please, take it to direct email. 4) I call on all RVFlamers to take the Pledge: "I pledge I will not make any more personal attacks or off-topic postings on the RV-List. I pledge I will send necessary flames directly to the guilty party, sparing everyone else on the mailing list." 5) If you feel the need to flame me, please flame me directly , not by sending a message to the RV-List. Thanks. -- Don Corbitt, donc(at)analogia.com -----Original Message----- From: Date: Wednesday, August 26, 1998 11:22 AM Subject: Re: RV-List: Bend over & shut up [snip] >I have been followng this thread and i don't think [snip] sounds like a >jerk. YOU on the other hand sound EXACTLY like a jerk. > >(oh BTW no personal attack intended, just an honest observation) (note >the corrected grammar) > > [snip] >> >>Why don't you sell your kit, unsubscribe from the list and go find >>something else to bitch about; I'm sure you won't have any trouble >>finding something else you don't like in the world. We don't need people >>like you in the RV community. Life is too short. I will refrain from >>posting the exact words I'm thinking. I cannot think of a enterprise I >>have delt with, more reasonable/fair/honest then Vans, you must be a >>total jerk. (no personal attack intended, just a honest obsevation of >>your post) ________________________________________________________________________________
Date: Aug 01, 1998
From: Pat Walker <walker(at)windermere.com>
Subject: subscription to the list
sirs, please unsubscribe my e-mail from the rv-list ________________________________________________________________________________
From: "Rick Jory" <rickjory(at)email.msn.com>
Subject: Re: A Time for Peace (Re: Bend Over)
Date: Aug 26, 1998
May I take on the role as peace maker. The problem with Lloyd's comment re: Vans, and several of the responses to Lloyd's comment, is that much of the commentary were high on opinions and sparse on the proper sharing of factual information. As a potential builder of an RV-8a, I look to these postings for information--both positive and negative. Shipping costs can become a concern--so it is important to learn about other's experiences. Having said this, the tone of Lloyd's e-mail was confrontational and yes, offensive. However, responding to this by calling him a "jerk" just adds to confrontational and offensiveness. I think we got enough of this during Monday night's Clinton "apology". Two suggestions: can we state facts and minimize "editorializing". Secondly, and not related to this, I've just found two builders relatively close to me by accident. It sure would help if when you signature your e-mail you add the city you are in. Okay. That's my 2 cents. Rick Jory Highlands Ranch, CO ________________________________________________________________________________
Date: Aug 26, 1998
From: susan dawson <jollyd(at)teleport.com>
Subject: Re: Fuel Tank Prep for Proseal
Ysing acetone here in Aurora usually gets looks from people who like to make "other things" with acetone.....jolly Roncace, Robert A wrote: > > Acetone will take off EVERYTHING, including ink from so-called "permanent" > marking > pens. Caution: if you hold the wiping rag bare handed you should expect to > lose the > oil out of your skin, too. > > Bob Roncace > Planning for second try at an RV-6 > (Previously built RV-6 tail kit in '88/89 then sold it in '95) > > > > Can any listers reccommend a cleaning agent to use when > preparing my wing > skins and ribs for proseal application. > > > ________________________________________________________________________________
Date: Aug 26, 1998
From: Robert Di Meo <bdimeo(at)mediaone.net>
Subject: Re: Prop vibration - 0-320
Doug, I don't know what the case is with your friend's combination of prop and engine but there are several certified aircraft that have a "no prolonged operation" RPM band because of potentially destructive harmonics. I had a Piper Arrow with a band that ran from 2100 to 2300 RPM in which you were not supposed to operate because of this. Your friend could check with the engine and propeller manufacturers on the combination to see if this is the case here. Regards, Bob RV8 #423 building wings. ________________________________________________________________________________
Date: Aug 27, 1998
From: Frank van der Hulst <frankv(at)ee.cit.ac.nz>
Subject: Re: Drilling rudder stiffeners
> I'm working on the RV-8 rudder and have a simple question... > > >From my calculations this means The first rivit in the stiffener will be > only 1/8" into the stiffener while the trailing edge rivit will be 9/16 from > the end of the stiffiner. Is this correct? Does a rivit only 1/8" into the > stiffiner provide enough edge distance, it looks awfully close? Is the > trialing edge rivit really that far up the stiffener (over 1/2")? Remember you're going to have to deburr, dimple, and rivet that last hole. If it's too close to the trailing edge, that's going to be very difficult. Frank. ________________________________________________________________________________
Date: Aug 26, 1998
Subject: Exhaust System
From: wstucklen1(at)Juno.com (Frederic w Stucklen)
Listers, Anybody out there with a Vetterman exhaust on an RV-6A? While I'm in waiting for my engine and mount to come back from overhaul, I though it might be a good time to correct some of the items that have been bugging me. I currently have an Allen Toll exhaust that, after welding three times, seemed to be doing quite OK for the last 1000 Hrs. But this front gear incident has introduced a few cracks in new places, so it might be a good time to put in the Vetterman system. But I have the following questions: 1. Does the Vetterman system allow for easier oil changing? The Tolle system requires a scoop (made from a 2 liter bottle) as the exhaust pipe is very close to the drain plug on my O320-D1A engine. 2. Can a "Quick Drain" be used with the Vetterman exhaust? (please don't flame me yet, I still may not use it. But if it can be used, then it tells me something about the exhaust plumbing...) 3. What else will I need if I order this from Van's? Are all the hangers included? If not, what did you use???? 4. Are there any cowl clearance problems? I have the original kit "Long Cowl" (requires a 4" prop extension...) Thanks in advance.... Fred Stucklen RV-6A N925RV wstucklen1(at)juno.com E. Windsor, Ct. ________________________________________________________________________________
Date: Aug 27, 1998
From: Frank van der Hulst <frankv(at)ee.cit.ac.nz>
Subject: Re: GPS antenna
> I suppose if I were using the GPS as a sole means of vertical > information during IFR approaches, I might want the expensive amplified > version; but for normal navigational purposes the $90 type is just > great. I wouldn't rely on GPS for vertical information. Ever. No matter what antenna I had. The inherent errors due to satellite geometry are just too large. Frank. ________________________________________________________________________________
Date: Aug 26, 1998
Subject: Response to Rumor Control
204-211,213-276,278,280,282,284,286,288,290,292-296
From: airflowinc(at)Juno.com (Donald J Rivera)
Thank you Mark (mlfred(at)aol.com) for bring this rumor to my attention. This is one of the big problems with the Internet. People say things that can ruin a company's reputation and other people that read this slanderous crap believe it. I don't understand why people do not get their facts straight before spreading rumors that are untrue. I have half a mind to go after the person spreading these rumors for defamation of character, mental anguish, loss of business and just plain wasting my time. But that only makes the lawyers rich. The RV-4 flyer that claimed to have almost total power failure on takeoff was really experiencing some other problems with her plane. When we got back her Bendix Servo which she purchased from us as an experimental RSA in 1994 (not an Airflow Servo) we did what is called an R.A.R., which is run as received. The test results were compared to the original data and was found to be within 1 to 2 PPH of the original. We then called up the pilot and explained that she must be having other related problems on her aircraft as everything checked out on her unit. We suggested things to check on the engine and aircraft. She was positive there was a problem with her servo. Her mechanic told her so. We sent back the unit and called a few days later to see if she had found out her problem, (does this sound like a company who doesn't care?). She claimed that we gave her a different unit, that we didn't understand that engines ran different at 6000 ft. and I was a "flat lander" (well actually I'm from California). We said " no, we returned the same unit she sent" which was the original unit she had. The serial numbers were the same (they had written down the parts list number as being the serial number) our records state that the unit that is installed on her RV now , is the same as the one shipped in 1994. She got back the very same servo with no adjustments made to it (well maybe UPS opened the box and put a new data plate on it ......RIGHT). We do not know what kind of problems they had, but evidently something was done differently. She did mention in passing that she had put new mags on recently. As to the claim that the manufacture is not an aviation person and comes from the race boat industry, it is obviously that this person definitely did not do his or her homework. I grew up in the aviation industry. My father was the Bendix Representative on the fuel metering systems for the Military and civilian aircraft. My father and I started a plans built Starduster Too while I was in high school. When I was 17 years old I installed an RSA-5 Fuel Servo on my Corvair (not a big success but it kind of worked). I took flying lessons and got my private pilots license when I was 19 years old. I went to A&P school at Glendale College and worked at Santa Paula Airport as an A&P for a short time. After I decided that I didn't want to turn wrenches all my life, I went on to college to get a Bachelor degree in Mechanical Engineering (Northrop Institute of Technology). In the summers of college I worked as an A&P. After graduating from college, I was hired by the Bendix Corporation in South Bend, Indiana. I worked for two years on the M-1 tank program and then switched departments and worked on the RSA Fuel Servo program. I was trained under the inventor of the RSA, Elmer Haase. He was a very interesting and intelligent person. I was fortunate to be able to work with him for about 8 years and tried to learn as much of his knowledge as I could. He was one heck of a great mentor, I still miss talking with him. He died about 4 years ago. One of my other bosses is still alive, Jimmy Kirwin, and we still keep in contact. I pick his brain sometimes when I get stumped. When I left Bendix in 1983 I was the Senior Project Engineer on the Bendix RSA Servos. The main reason I left was that they were selling off the RSA line to Precision Airmotive. It was at that time that I decided to start my own business and using my knowledge from Bendix and being a license A&P, I designed my own version of a Fuel Servo for experimental aviation. We are the only shop in the US outside of Precision Airmotive that have an airbox to simulate how the fuel controller actually works in the airplane. Yes, we did race cars and boats, back in the beginning and got kicked out of a lot of the race boat circuits because the factories did not like losing to a little nobody like us. We still install Airflow systems on racing applications today. Most of our work for the last 11 years has been in the airplane industry. We have delivered over 800 systems for aircraft use. Our products are on a lot of the airshow performers airplanes, like Sean D. Tucker, Patty Wagstaff, Steve Oliver, Gene Soucy, Jim LeRoy, Wayne Hanley, as well as on the factory Stewart S-51. We pride ourselves on providing all of our customers with the best quality of craftsmanship we can. We know that all of our customers need good parts and try our very best to do it correct the first time as there may not be a second chance. This is our business and livelihood, we can not afford to be doing the same work over the second time as there is not a high mark up on our labor or parts. We also do Bendix Overhauls for experimental aircraft and just recently got our FAA part 145 license for working the Bendix servos for certified aircraft. We have been working with several engines shops for years such as Ly-Con of Visalia, California; Barrett Performance Aircraft of Tulsa, OK; and Don George, Inc. of Orlando, Florida. Colleen got her start at the Bendix Corporation in South Bend, Indiana as well. She worked in the lab for 10 years as a technician on a lot of the military fuel metering systems. At one time she worked on the environmental testing of the fuel control for the SR-71, and worked on the air motors that operate the jet nozzle on our front line fighters like the F-15 and F-16. She wears the most hats at Airflow Performance keeping the office running smoothly, but she still helps in the shop when needed. And yes, our complete kits are expensive. But you have to look at what you are getting for your money. The kit for an RV 360 is around $2600. This includes the fuel control, mounting adapter, throttle and mixture cable brackets, flow divider, mounting bracket, purge valve, injector nozzles, nozzle lines, fittings, clamp kit, Van's airbox adapter, high pressure electric boost pump, fuel filter, and the Teflon firesleeved fuel hoses to connect the engine driven fuel pump to the fuel controller and from the fuel controller to the flow divider. The fuel controller by itself is around $1200. Sure there's junked out RSA's around for $500. Is your airplane or your life worth that? We hope that this has given some people a little insight of who we are and what we do, all we ask is that they please come to us with their questions and concerns as we are the experts in the field of OUR products, and a lot of the Bendix RSA products. Before going and spreading someone else's fiction make sure you have all your facts straight, you would not want someone spreading vicious rumors about you that are not true and can cause you a lot of undue stress and maybe having to close up your business. What about the 800 Airflow Systems and over 600 overhauled Bendix Systems. Doesn't that say anything about our reputation? PLEASE PEOPLE, GET YOUR FACTS STRAIGHT BEFORE MAKING ACCUSATIONS. Donald Rivera.............Airflow Performance, Inc. --------- Begin forwarded message ---------- From: Mlfred(at)aol.com Subject: Fwd: RV-List: Looking for a 200 hp engine Date: Tue, 18 Aug 1998 10:12:19 EDT I thought you might want to read this... Mark << Subj: Re: RV-List: Looking for a 200 hp engine Date: 98-08-17 22:18:53 EDT From: akroguy(at)hotmail.com (Brian Denk) Sender: owner-rv-list-server(at)matronics.com Reply-to: rv-list(at)matronics.com To: rv-list(at)matronics.com >> >> Airflow Performance has a fuel injection system for experimental aircraft >> that is available for approx. $1500 or so. >> I have no direct experience with it , but I'm sure there are a number of >> people on the list that can give you more info. >> >I called these people and they quoted me $2600 for O-360. > >Too pricey for me > >Brian Eckstein I have heard some "not good" things about the Airflow Performance system from a local RV-4 flyer. This pilot experienced an almost total power failure on takeoff and would have ended up in the trees if it weren't for the 8,000 runway being used at the time. The injector was sent to the manufacturer, and they stated that nothing was wrong with it. However, the serial number on the throttle body was different than the original unit when it was returned. Hmm... Evidently, the manufacturer is not an aviation person...and comes from the race boat industry. This person had a hard time understanding the full impact of a loss of power in an aircraft, versus in a boat. After the "repaired" injector was installed, it worked great and has been running fine since. The design of the unit seems to be OK, but in the event problems arise, the factory support seems to be lacking. At any rate, $2600 is waaaay too steep for me as well. So now I'm down to choosing between a Bendix (also expensive) and the Ellison TBI. The above comments are purely second hand, and do not represent my personal experiences. Happy and SAFE flying to all... Brian Denk RV8 #379 fuselage taking shape >> air-za04.mail.aol.com -0700 (PDT) From: "Brian Denk" <akroguy(at)hotmail.com> Subject: Re: RV-List: Looking for a 200 hp engine Date: Mon, 17 Aug 1998 18:50:39 PDT >> >> Airflow Performance has a fuel injection system for experimental aircraft >> that is available for approx. $1500 or so. >> I have no direct experience with it , but I'm sure there are a number of >> people on the list that can give you more info. >> >I called these people and they quoted me $2600 for O-360. > >Too pricey for me > >Brian Eckstein I have heard some "not good" things about the Airflow Performance system from a local RV-4 flyer. This pilot experienced an almost total power failure on takeoff and would have ended up in the trees if it weren't for the 8,000 runway being used at the time. The injector was sent to the manufacturer, and they stated that nothing was wrong with it. However, the serial number on the throttle body was different than the original unit when it was returned. Hmm... Evidently, the manufacturer is not an aviation person...and comes from the race boat industry. This person had a hard time understanding the full impact of a loss of power in an aircraft, versus in a boat. After the "repaired" injector was installed, it worked great and has been running fine since. The design of the unit seems to be OK, but in the event problems arise, the factory support seems to be lacking. At any rate, $2600 is waaaay too steep for me as well. So now I'm down to choosing between a Bendix (also expensive) and the Ellison TBI. The above comments are purely second hand, and do not represent my personal experiences. Happy and SAFE flying to all... Brian Denk RV8 #379 fuselage taking shape --------- End forwarded message ---------- ________________________________________________________________________________
Date: Aug 26, 1998
From: Robert Di Meo <bdimeo(at)mediaone.net>
Subject: Re: Primer Safety Question
Well, let's see. Zink Oxide is white and it's used in paint and as skin ointment. I don't recall Zink Chromate being used in skin ointments :^) Put another way, Zink Oxide is used as a pigment and Zink Chromate is a protectant. Does anyone know the chemistry for Zink Chromate on Aluminum? Moe, you're right. You really gotta' be into primers to stick with this thread! Bob Rv 8 #423 building wings.\ ________________________________________________________________________________
Date: Aug 26, 1998
From: Jeff Moore <jjm6898(at)unix.tamu.edu>
Subject: Re: Prop vibration - 0-320
On Wed, 26 Aug 1998 Mlfred(at)aol.com wrote: > > Listers: > I have a vibe situation too. I went so far as to get some Houston NASA folks > to analyse the construction of my airframe! It seems that all the balancing in > the world won't help- it's more due to the size of the blades (wider chord- 7" > on my bird @ 12" from the tip) and the resulting pulse of pressure at lower > (or certain) RPM. > I've been told that the 4 cyl Lyc has a vibe in the 1100 RPM range (mine > w/conical mounts did). Would this transfer to 2200 RPM also? > While playing around with different RPM/MP combos one day, I discovered that > 20"/2000 RPM for a descent was VERY smooth- I thought the engine had quit. You > may want to try this on your ship. > Check your baffling, hoses, wiring, and anything else that may be rubbing > slightly under the cowl. I have a feeling that my breather line (tight against > the engine mount) is causing some of the "magic fingers" effect on my ship. > > Some engine/prop/airframe combos have a RPM range that you shouldn't operate > in- check certified ships with a similiar setup for this info. I recall a > Husky I flew (180w/ c/s prop) had this range at the RPM you mention. > > Please post your findings to the list! > > Check six! > Mark > > > Vibration problems can be one of the most frustrating and cryptic problems to solve. The first step is to narrow down what's vibrating (airframe, sheetmetal, canopy) and what is the source is (prop balance, engine balance, harmonic of engine rotation, torsional vibration, propeller wake, etc.). Do you only hear the vibration or do you feel the vibration (stick, seat, etc.)? Is it a narrow frquency (rpm) range? Are there any signs of mechanical fatigue (cracks in airframe, engine mounts, exhaust, prop flanges, etc.)? Performing this qualitative analysis of the problem will go a long way in solving it. A vibration that you feel will most likely be due to lateral vibration (in the plane of engine rotation) rather than torsional (twisting of crankshaft/propeller hub). Torsional vibration problems are typically more serious since they are harder to "feel" and result in cracked flanges and even crankshafts. (Hear about the guy recently who dead sticked it in safely after his propeller fell off in a Piper Comanche). Although balancing of engine components is typically performed (crankshaft, weighing of rod ends, pistons, etc.), the rotating assembly still creates dynamic forces in the form of: 2 F = m r w (cos wt + r/l cos 2wt) Nevermind all the details, but the force is proportional to the speed (rpm) squared and contains two fundamental frequencies (1X and 2X running speed). For example, when running at 2200 rpm, a 2200 cpm (36.7 Hz) frequency force is generated plus a 4400 cpm (73.3 Hz) harmonic. Horizontally opposed engines like the 4 cyl Lycomings are designed so that much of the force of one cylinder cancels out the force from another. However, since the cylinders are not in-line (ie. radial engine), dynamic moments are created. Bottom line, a "balanced" engine is never perfectly balance. A guy at an Oshkosh forum spoke on engine balancing and stated that even difference in combustion pressures (due to differences in compression ratio, mixture, etc.) can create a significant unbalance. The other factor in vibration problems is resonance. A resonance is simply when the forcing frequency equals the frequency at which that item naturally vibrations (termed natural frequency). This is why you only feel the vibration at a particular vibration frequency. A resonance condition is best addressed by moving the natural frequency (up or down) of the part that's being excited. For the case of a skin, instrument panel, or other, adding stiffeners and ribs would increase the natural frequency, while adding mass to it will lower it. Remember, to double the natural frequency, you must make the item 4 times as stiff. Sound deadening material will help dampen the sheet metal. I know crawling around in your cockpit while flying is not feasible. Using a simple velocity sensor or accelerometer along with a quality digital voltmeter (one that measures both AC and frequency), one can isolate the source. This instrumentation is expensive, but may be found at surplus shops for cheaper. There's usually no quick fix to vibration problems. The first is to determine if it's detrimental to life and limb. If not, your choices are to fix it, avoid it, or put on your David Clarks. Hope this helps. Jeff Moore Ph.D. jjmoore(at)tamu.edu RV-6A (planning and saving stage...donations accepted) ________________________________________________________________________________
Date: Aug 26, 1998
From: Robert Di Meo <bdimeo(at)mediaone.net>
Subject: Re: Prop vibration - 0-320
Hadn't thought of that but it is very true. My Hartzell prop manual for my Comanche 250 says that the prop must have the same amount of grease in each clamp to be properly balanced. How does he do that? Put take one fitting out and put grease into the other until grease comes out the hole. I do this at every oil change. BTW the grease you use is a soap based grease so it will be affected by water. Voids in the grease in the hub will collect water through condensation and the grease will deteriorate so it's best to grease often. I think once a year is not enough so that's why I do it at every oil change (25 hours). Regards, Bob Rv8 #423 Ken hoshowski wrote: > > Doug, I am working on a similar problem, see my post of a couple of days > ago. I phoned Hartzell yesterday and they said check the hub carefully > for oil and grease leaks and any cracks in the hub. They also suggested > turning the prop 180 Degrees. If that didn't work to phone them. I > talked to Larry Feasel phone 937-778-4200. I was wondering if one > blade might be taking a bigger bite than the other. He said it was > possible but very unlikely. > Today I checked my prop and found to my dismay that 1/2 of the hub had > very little grease. The hub should be full. There are 4 fittings on > the hub, unscrew either the top 2 or the bottom 2 then apply the proper > prop grease in the zerk fitting until you get clean grease coming out > the hole you removed the fitting from. You must put grease in each of > the fittings. Test flight tomorrow to see what effect this gives. If > nothing then prop will be rotated. My prop was also dynamically > balanced, unfortunately they do the run up in fine pitch at 2500 rpm and > my problem doesn't start to show up until I reduce manifold pressure and > coursen the pitch. We are working on the process of elimination and have > eliminated a number of items. Email me direct if you wish. I will let > the list know what we discover . > > Ken > > > --Fellow Listers: > > > > Today I happened to go flying with a local RV-4 owner who recently > > converted his 0-320 160 hp machine to a constant speed prop. It's a > > great > > performing machine on this powerplant (168 kts TAS at 6500 MSL, 23" > > and > > 2400 rpm). However, this engine/prop combination as a pronounced high > > > > frequency vibration (almost a buzzing type vibration) as the rpm > > passes > > through 2200. Both above and below this rpm everything is very > > smooth. I > > have flown in one other RV-4 with the same hp/cs prop combination and > > it > > also had a similar vibration in this RPM range. My friend's prop has > > been > > dynamically balanced with no effect. Obviously this is some type of > > harmonic situation. Has anyone else observed such a harmonic > > vibration on > > 0-320 c/s prop combinations (I have ridden in several 180 hp/cs prop > > RV-4s > > and noticed no such vibration. Comments?? > > > > ============ > > Doug Weiler, RV-4 fuselage > > Hudson, WI > > 715-386-1239 > > dougweil(at)pressenter.com > > > ________________________________________________________________________________
From: "Chris Hinch" <chinch(at)arl.co.nz>
Subject: subscription to the list
Date: Aug 27, 1998
Hi Pat To unsubscribe from the list, you need to do that yourself. Send a message to the following email address and put the word unsubscribe in the body of the message (not the subject) Hope this helps. Chris > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Pat Walker > Sent: Saturday, August 01, 1998 11:21 PM > To: rv-list(at)matronics.com > Subject: RV-List: subscription to the list > > > > sirs, > please unsubscribe my e-mail from the rv-list > > > > ________________________________________________________________________________
Date: Aug 26, 1998
From: Moe Colontonio <moejoe(at)bellatlantic.net>
Subject: Re: Fuel Tank Prep for Proseal
You'll lose more then the oil in your skin, Acetone attacks your liver. Don't touch the stuff barehanded. -- Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe Roncace, Robert A wrote: > > Acetone will take off EVERYTHING, including ink from so-called "permanent" > marking > pens. Caution: if you hold the wiping rag bare handed you should expect to > lose the > oil out of your skin, too. > > Bob Roncace > Planning for second try at an RV-6 > (Previously built RV-6 tail kit in '88/89 then sold it in '95) > > > > Can any listers reccommend a cleaning agent to use when > preparing my wing > skins and ribs for proseal application. > ________________________________________________________________________________
Date: Aug 26, 1998
From: Moe Colontonio <moejoe(at)bellatlantic.net>
Subject: Re: Primer Safety Question
Aircraft Spruce sells a Zinc Oxide primer as an alternative to Zinc Chromate, and I was wondering if it was basically the same stuff. I work out of a Print Shop, and while I may be willing to take the risks involved with toxic primers, the guys working there may not feel the same, and neither will their lawyers. I'm always on the lookout for a less toxic alternative. > -- Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe Robert Di Meo wrote: > > Well, let's see. Zink Oxide is white and it's used in paint and as skin ointment. I > don't recall Zink Chromate being used in skin ointments :^) > > Put another way, Zink Oxide is used as a pigment and Zink Chromate is a protectant. Does > anyone know the chemistry for Zink Chromate on Aluminum? > > Moe, you're right. You really gotta' be into primers to stick with this thread! > > Bob > Rv 8 #423 building wings.\ ________________________________________________________________________________
Date: Aug 26, 1998
From: Moe Colontonio <moejoe(at)bellatlantic.net>
Subject: Airtech Inc Engines
Has anyone had any experience with non-certified Lycomings from Airtech Inc out of Florida? -- Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe ________________________________________________________________________________
From: Rick Fogerson <rfogerson(at)baf.com>
Subject: Exhaust System
Date: Aug 26, 1998
I have Vettermans on my 0320/RV6A with a heat muff and a quick disconnect for oil changes. Be sure to order his pipe hanger. I went through 3 designs before he started building one and its worth every penny. -----Original Message----- From: wstucklen1(at)Juno.com [mailto:wstucklen1(at)Juno.com] Sent: Wednesday, August 26, 1998 1:47 PM Subject: RV-List: Exhaust System Listers, Anybody out there with a Vetterman exhaust on an RV-6A? While I'm in waiting for my engine and mount to come back from overhaul, I though it might be a good time to correct some of the items that have been bugging me. I currently have an Allen Toll exhaust that, after welding three times, seemed to be doing quite OK for the last 1000 Hrs. But this front gear incident has introduced a few cracks in new places, so it might be a good time to put in the Vetterman system. But I have the following questions: 1. Does the Vetterman system allow for easier oil changing? The Tolle system requires a scoop (made from a 2 liter bottle) as the exhaust pipe is very close to the drain plug on my O320-D1A engine. 2. Can a "Quick Drain" be used with the Vetterman exhaust? (please don't flame me yet, I still may not use it. But if it can be used, then it tells me something about the exhaust plumbing...) 3. What else will I need if I order this from Van's? Are all the hangers included? If not, what did you use???? 4. Are there any cowl clearance problems? I have the original kit "Long Cowl" (requires a 4" prop extension...) Thanks in advance.... Fred Stucklen RV-6A N925RV wstucklen1(at)juno.com E. Windsor, Ct. ________________________________________________________________________________
From: "Rick Caldwell" <racaldwell(at)hotmail.com>
Subject: Re: Drill in Assembly
Date: Aug 26, 1998
>From owner-rv-list-server(at)matronics.com Wed Aug 26 05:20:56 1998 >Received: (from daemon@localhost) (PDT) >Date: Wed, 26 Aug 1998 08:18:44 -0400 (EDT) >From: Joe Drumm <jdrumm(at)dgs.dgsys.com> >To: rv-list(at)matronics.com >Subject: RV-List: Drill in Assembly >In-Reply-To: <35D999C4.5C040B4A(at)bellatlantic.net> >Message-ID: >Sender: owner-rv-list-server(at)matronics.com >Precedence: bulk >Reply-To: rv-list(at)matronics.com > > > >OK, I admit it... I was relaxing last night and was looking through the >drawings, sort of double checking the work I've done already. And, I >found out I drilled the holes on the horiz. stab. rear spar to the rear >spar channels - the ones marked "Drill in Assmebly with fuse." I didn't >rivet them. Is this a big deal? I know I shouldn't do it (and I didn't >on the other parts), but should I worry about these? I guess they may get >a bit oversized when I have to drill again to the fuse. Otherwise, >everything is going pretty good. > >Thanks > >Joe Joe, Last night I just drilled those holes in assembly when fitting the H stab. on my RV-6. I found I needed to space the top two holes further outbard than the 2-5/16" CL distance called out. I drilled at about 2-7/16 in order to center the hole better on the F611 bar. There seems to be nothing else affected by the wider spacing, at least that is what I hope. Rick Caldwell - going out to drill the front spar to fuselage > ________________________________________________________________________________
Date: Aug 26, 1998
From: Carroll Bird <catbird(at)taylortel.com>
Subject: Re: Prop vibration - 0-320
John Darby wrote: > If I remember correctly, with TDC set up, the prop goes from 10 to 4 > o'clock as you face it from th front. According to Tony Bingelis Firewall Forward, the prop bolts on at the 2 and 8 o'clock positions, with the engine at TDC. Then when the prop stops it will be at the 10 and 4 o;clock positions. > Carroll Bird, Buffalo Gap, TX RV-4 ________________________________________________________________________________
Date: Aug 26, 1998
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: GPS antenna
>> I suppose if I were using the GPS as a sole means of vertical >> information during IFR approaches, I might want the expensive amplified >> version; but for normal navigational purposes the $90 type is just >> great. > >I wouldn't rely on GPS for vertical information. Ever. No matter what >antenna I had. The inherent errors due to satellite geometry are just too >large. For additional reading on GPS for sorting out the hype and fondest wishes from reality, check out: <http://www.rst-engr.com/peshak.html> Bob . . . //// (o o) ===========o00o=(_)=o00o========= < If you continue to do > < What you've always done > < You will continue to be > < What you've always been. > ================================= ________________________________________________________________________________
Date: Aug 26, 1998
From: "John W. Fasching" <fasching(at)amigo.net>
Subject: Re: Exhaust System
Vetterman cross over exhaust is an excellent choice. No interference with oil drain work; support is via a few pieces of scrap aluminum and some old tire side strips for flexing - installation is quick, simple, and results are trouble free after 135hrs. Highly recommend the product and its maker. RV6A flying like crazy!!!!! ________________________________________________________________________________
From: winterland(at)rkymtnhi.com
Date: Aug 26, 1998
Subject: Re: GPS antenna
> I wouldn't rely on GPS for vertical information. Ever. No matter what > antenna I had. The inherent errors due to satellite geometry are just too > large. Good point. But I wouldn't say "ever". The technology just keeps on improving. Either way, my point was just to suggest that the $90 remote GPS antennas are good enough, and there really isn't much need for the $300 types that some dealers will try to sell. Andy ________________________________________________________________________________
Date: Aug 26, 1998
From: MoeJoe <moejoe(at)bellatlantic.net>
"rv-list(at)matronics.com"
Subject: Re: Fuel Tank Prep for Proseal
Sorry guys, I meant MEK! Thanks for pointing out my mistake Brian! Brian Lloyd wrote: > > > > >You'll lose more then the oil in your skin, Acetone attacks your liver. > Don't > >touch the stuff barehanded. > > I wasn't aware of acetone being that toxic. Heck, they sell it over the > counter as fingernail polish remover and women have been sticking their > bare hands in that stuff for ages. > > OTOH, I know that MEK is really nasty and can cause toxicity problems. > Might you have gotten the two confused? > > Brian Lloyd Lucent Technologies > brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 > http://www.livingston.com Cameron Park, CA 95682 > +1.530.676.6399 - voice +1.530.676.3442 - fax O- -- Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe ________________________________________________________________________________
From: RV6junkie(at)aol.com
Date: Aug 26, 1998
Subject: Re: never too rich or too lean?
<> Mine is drilled to #36 or 37. <> That one piece venturi is what gives most of us the problems. << I have never felt that I was able to lean an additional amount when reaching 12,000', perhaps 1/4". Does that mean anything? Tom Green suggested I run it without the air cleaner once and see if that has an effect. I'll try that today. >> Running without the air cleaner causes the EGT and CHT reading to go crazy because of all of the turbulant air flow. The filter is need to smooth out the flow. How clean is you filter BTW. Gary Corde RV-6 N211GC - NJ ________________________________________________________________________________
Date: Aug 26, 1998
From: "Bradley Kidder, Jr." <sparksnmagic(at)earthlink.net>
Subject: Re: HS Jig Free to Good Home
I went to you HANGER to look at it... oh well... I can't do much more than call, email, and go to your hanger. Sigh.... > >In a message dated 8/26/98 7:43:47 AM Mountain Daylight Time, >sparksnmagic(at)earthlink.net writes: > >> Rod, I'm here in Denver and I NEED it! Please email me and let me know >> when I can pick it up. Thanks! > >Hello Brad, > >Somebody from Laramie, WY beat you to the punch. He's coming down on Sunday to >pick it up. If something happens and he doesn't take it, I'll send you an e- >mail. > >Sorry.... I _do_ still have a virtually untouched wing kit I'm trying to >sell.... you'd save about $700 over buying it from Van's...no waiting! > >Best regards, > >Rod > > > Bradley W. Kidder, Jr. sparksnmagic(at)earthlink.net ICQ# 11770815 URGENT MESSAGES: pagekidder(at)bigfoot.com ________________________________________________________________________________
Date: Aug 26, 1998
From: Ron Morrison <staggerwing(at)skognet.com>
Subject: unscribe
________________________________________________________________________________ > > ________________________________________________________________________________
Date: Aug 26, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: Response to Rumor Control
Don, Good to see you respond to this a..hole on the RV list. A friend of mine put your system on his RV4 IO-360 last year and has nothing but praise for you and the help he received from you. His system has run flawlessly over the past 16 months. Since I have your address, here are a couple of questions for you. I have a 1400 hr IO-360 A3B6D engine I bought from the Mod Works in Fla. and would like to have the Bendix Injecter Servo Checked out. It will be mounted in an RV6 experimental. I'm weighing this against selling it and buying your system. What would checkout of the Bendix unit run, and would you need the spider with it for checkout? Is there a market for used Servo's or do you take them in on exchange for your unit? Thanks, Ed Cole emcole(at)ix.netcom.com ________________________________________________________________________________
Date: Aug 26, 1998
From: jerry calvert <calverjl(at)flash.net>
Subject: Re: Drill in Assembly
Joe Drumm wrote: > > > OK, I admit it... I was relaxing last night and was looking through the > drawings, sort of double checking the work I've done already. And, I > found out I drilled the holes on the horiz. stab. rear spar to the rear > spar channels - the ones marked "Drill in Assmebly with fuse." I didn't > rivet them. Is this a big deal? I know I shouldn't do it (and I didn't > on the other parts), but should I worry about these? I guess they may get > a bit oversized when I have to drill again to the fuse. Otherwise, > everything is going pretty good. > > Thanks > > Joe > Joe, I did the same thing. I interpreted the plans to mean that the #30 holes were to be drilled to the bolt size in assembly. I talked to Van's and they said don't worry about it. The HS attach points on fuse are wide enough that the holes in the spar can't be too far off if any. The way I looked at it, they will make drilling easier because they will act as pilot holes. Move on and keep on building : ^ ) Jerry Calvert Edmond Ok -6a wings ________________________________________________________________________________
From: "Leslie B. Williams" <lesliebwilliams(at)email.msn.com>
Subject: Re: Fuel Tank Prep for Proseal
Date: Aug 26, 1998
Believe or not, Coleman fuel (white gas) will also remove "permanent marking pen" ink very well from bare aluminum along with a lot of other things and it's a lot less harmful to use than acetone or MEK, although I frequently use those for other things. Les Williams/RV-6AQ/Tacoma WA > >Acetone will take off EVERYTHING, including ink from so-called "permanent" >marking >pens. ________________________________________________________________________________
Date: Aug 26, 1998
From: Tom Brandon <majortom(at)apex.net>
Subject: Re: Bend over & shut up
> I Agree! > > I have been followng this thread and i don't think Lloyd sounds like a > jerk. YOU on the other hand sound EXACTLY like a jerk. > > > > > ________________________________________________________________________________
Date: Aug 26, 1998
From: jerry calvert <calverjl(at)flash.net>
Subject: Re: Drilling rudder stiffeners
Chris Hill wrote: > > > I'm working on the RV-8 rudder and have a simple question... > > The stiffener starts 1/8 from the spar and ends 3/16 from the trailing edge. > The rivits are shown starting 1/4 from the spar and ending 3/4 from the > trailing edge. > > >From my calculations this means The first rivit in the stiffener will be > only 1/8" into the stiffener while the trailing edge rivit will be 9/16 from > the end of the stiffiner. Is this correct? Does a rivit only 1/8" into the > stiffiner provide enough edge distance, it looks awfully close? Is the > trialing edge rivit really that far up the stiffener (over 1/2")? > > I'm sure this is simple, but being the first time doing it I don't want to > make a mistake and have to remake all the stiffeners. > > Thanks! > > Chris Hill > RV-8 rudder > Chris, You are correct, 1/8" is too close to the edge for a 3/32 rivet. Look at the elevator plan (4pp on the -6a) and you will see that the stiffner is 1/8" from the spar and the rivet is 1/4" from the end of the stiffener. The 9/16" dimension on the trailing edge of the stiffener is correct. I drilled the hole in the stiffner on the spar end(1/4" from end of stiffener) then drilled the hole on the trailing edge of stiffener(9/16"). This make each end hole correct. Then starting from the spar end I drilled the other holes at 1 1/2" spacing(used a drill jig). When you get down to the trailing edge of stiffener and you don't have 1 1/2" left between the last hole drilled and the 9/16" hole, just drill a hole half way between the 9/16" hole and the last hole you drilled. So, towards the stiffener trailing edge, the rivet spacing will be less than 1 1/2" which is OK. Don't forget the RTV Jerry Calvert Edmond Ok -6a wings ________________________________________________________________________________
From: WoodardRod(at)aol.com
Date: Aug 26, 1998
Subject: Re: HS Jig Free to Good Home
In a message dated 8/26/98 7:26:36 PM Mountain Daylight Time, sparksnmagic(at)earthlink.net writes: > I went to you HANGER to look at it... oh well... I can't do much more than > call, email, and go to your hanger. Sigh.... PLEASE NOTE (to the rest of the list, lest you all think I'm some sort of scumbag...) You did ALL these things well after I had already promised the jig to someone else. As a point of fact, you e-mailed beginning Wednesday morning at 6AM and called my office at 8:15AM. I responded to your e-mailssss (that's plural) at about 9:20 a.m. I don't know what made you think the jig was at my hangar or even how you know where my hangar is, but if flying up here was anything other than a pleasure flight, I think it would have been wise for you to have at least waited for some response from me. I appreciate your interest and enthusiasm for the project, but unilaterally sending 3 e-mail messages within 2-1/2 hours, leaving a voice mail message and flying to my home airport doesn't mean anything if somebody else confirmed that they wanted the jig last night. Rod Woodard Loveland, Colorado ________________________________________________________________________________
From: Rvator97(at)aol.com
Date: Aug 26, 1998
Subject: Re: Airtech Inc Engines
I purchased an 0-320 from Air-Tec. I now have 70 hours on it in my RV-6A. So far so good... runs great. Dick Waters was good to do business with, no problems. Walt . ________________________________________________________________________________
From: "Tony Partiain" <aviator(at)tseinc.com>
Subject: For Sale
Date: Aug 26, 1998
For Sale 1995 RV-4 185 TTSN , 0320 D1A 160 HP, 185TTSN , Hartzell C/S Prop 185 TTSN, K/N Air Filter, Stainless exhaust pipes with crossover . Single heater muff. Carburetor heat. Alternator cooling tube, Magneto cooling tubes, Piper oil cooler, Fuel primer. Terra 760D Com ,Terra 250D xpdr ,Apollo 360 moving map GPS ,ELT , PSII 1000 intercom, Vertical card compass, Altimeter, VSI ,Electronics International CHT EGT OAT , Oil Pressure, Fuel pressure, Amp/Volt meter, Electronic Tach, Lighting on All instruments with dimmer switch. Navigation Lights, Rear position light, Strobes on wing tips, Dual landing Lights enclosed in wing tips, Electric Flaps, Locking canopy (keyed same as ignition), Wood stick grip, Cabin heat with front and rear outlets, Two fresh air vents located on canopy skirt. Professional Paint, White with Blue stripping, Interior panels light Grey with medium Grey Leather seats Temper foam, Dark Gray Carpet , Firewall insulation ,CD player This is a very nice plane, always kept in a hanger and professionally maintained. All avionics purchased new November 1996 and installed professionally. All plans and instrument documentation. Complete Logs Cruise 187 mph @ 8.5 gph Annual due 8/98 $55,000.00 Price includes 8/98 annual (yet to be inspected) Tony Partain 314-894-0828 Saint Louis MO ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)mari.net>
Subject: Bonnie
Date: Aug 26, 1998
Hello Group: I realize that this is a bit off subject, but I just thought that we should all have our fellow RVers on the east coast in our thoughts, as Hurricane Bonnie is making quite a mess of things down there. Lets hope that everyone makes it through it OK and will be back enjoying building/flying RVs in the near future. Regards, Jeff Orear RV6A 25171 Wing Spars Peshtigo, WI ________________________________________________________________________________
Date: Aug 26, 1998
From: "Bradley Kidder, Jr." <sparksnmagic(at)earthlink.net>
Subject: Re: HS Jig Free to Good Home
Oh goodness... sorry... I wasn't flaming you! Guess my sense of humor didn't read well there... Sorry about that, Rod, if there was a misunderstanding! Bradley W. Kidder, Jr. sparksnmagic(at)earthlink.net ICQ# 11770815 URGENT MESSAGES: pagekidder(at)bigfoot.com ________________________________________________________________________________
From: "Tom Craig-Stearman" <tcraigst(at)ionet.net>
Subject: Re: Brake Pad Break-in
Date: Aug 25, 1998
Hal, The wheel bearings come packed with grease. As I recall, my brake pads had rivet holes, making them organic. Right? Regards, Tom Craig-Stearman tcraigst(at)ionet.net RV-4 64ST mounting oil filler door > >Don't tell me I have to remove wheels & brakes again! Do we have the organic >pads? > >I don't remember packing wheel bearings, am I just getting forgetful or were >they already packed? Or worse, did I just skip that step? ________________________________________________________________________________
Date: Aug 26, 1998
From: "Gary A. Sobek" <rv6flier(at)yahoo.com>
Subject: Re: Fuel Tank Prep for Proseal
---"Leslie B. Williams" wrote: > > > Believe or not, Coleman fuel (white gas) will also remove "permanent marking > pen" ink very well from bare aluminum along with a lot of other things and > it's a lot less harmful to use than acetone or MEK, although I frequently > use those for other things. > > Les Williams/RV-6AQ/Tacoma WA > > > > > >Acetone will take off EVERYTHING, including ink from so-called "permanent" > >marking > >pens. When I built my tanks 8 years ago, Coleman fuel (white gas also know as Naptha) was what the builder's manual recommended. A little tip: Scuff the surfaces you want the "ProSeal" (R) to stick to. Then clean. I used an orbital sander with 280 grit. My employer uses 280 for scuffing aluminum so did I. Scotchbright should work as well. No leaks. Flying 11 months with 220+ hours. == Gary A. Sobek RV-6 N157GS O-320 Hartzell Flying in So. CA, USA RV6flier(at)yahoo.com ________________________________________________________________________________
Date: Aug 26, 1998
From: jim jewell <jjewell(at)okanagan.net>
Subject: RV-6 aircraft for sale
Listers: I have a friend with an RV6 for sale: 97 RV6 QB. 70 hr.T.T. Lyc 0-320 E2D 160HP first run engine rebuilt to factory certified specs by Progressive Kamloops, with engine logs showing history. Oil filter, light weight starter, full panel,NEW king comm + transponder, recording intercom, Garmin GPS III, Walker prop 70x70, Lightspeed mods, custom interior, Endura primer and paint, Airbrush trim by Rick Evans, Complete photo/construction history, 2000+hrs, Meticulous workmanship, Potential award winner. Must sell- 65,000 US. contact Brent Redding - PH. 250 860 2283 - Fax 250 860 2284 Or reply off list to me at jjewell(at)okanagan.net Jim RV6-eh goopin tanks When dreams come true the sky is the limit. ________________________________________________________________________________
From: "Marcus Cooper" <mcooper(at)cnetech.com>
Subject: Re: Airtech Inc Engines
Date: Aug 26, 1998
> Has anyone had any experience with non-certified Lycomings from Airtech Inc out of Florida? I have an Airtech O-360 hanging on my RV-6 which I hope to start this weekend. Can't tell you until then how it runs but it sure looks nice and they've been very helpful every time I called with a question. The only thing I was caught off guard by was the electronic magneto I got with it. I was pretty sure Dick Waters had described a full up, timing advancing electronic ignition, what I got was an electronic mag that is constant at 25 degrees but a hotter spark due to a automotive style coil (it also fires at 0 degrees for an easy start). I'll be very quick to get a message on the net if disaster strikes this weekend, so in all fairness all also report a positive run. Marcus Cooper RV-6 - really close, the FAAs been called and everything! ________________________________________________________________________________
Date: Aug 26, 1998
From: jim jewell <jjewell(at)okanagan.net>
Subject: RV-6 aircraft for sale
Listers: I have a friend with an RV6 for sale: 97 RV6 QB. 70 hr.T.T. Lyc 0-320 E2D 160HP first run engine rebuilt to factory certified specs by Progressive Kamloops, with engine logs showing history. Oil filter, light weight starter, full panel,NEW king comm + transponder, recording intercom, Garmin GPS III, Walker prop 70x70, Lightspeed mods, custom interior, Endura primer and paint, Airbrush trim by Rick Evans, Complete photo/construction history, 2000+hrs, Meticulous workmanship, Potential award winner. Must sell- 65,000 US. contact Brent Redding - PH. 250 860 2283 - Fax 250 860 2284 Or reply off list to me at jjewell(at)okanagan.net Jim RV6-eh goopin tanks When dreams come true the sky is the limit. ________________________________________________________________________________
Date: Aug 26, 1998
From: Don Hyde <hyde(at)bcl.net>
Subject: #!@$#^ RTV
Recently I got my rudder all closed up, stood back to admire it... and realized that I forgot the RTV. Does anybody know a way to get the goo in after it's closed up? I keep imagining things like a real long hypodermic needle with a 90-degree bend at the end, but haven't figured out where to get one or how to get RTV into it. I also doubt that I would be able to press hard enough to get RTV to flow through 2 feet of teeny little needle. I imagined drilling little bitty holes and somehow injecting it that way, or somehow filling up the whole trailing edge with blue goo. I can't even begin to imagine drilling out all those rivets. I think I'd rather build a whole new rudder than do that. How important is it anyhow? Don Hyde Quincy, IL 6A, Building! VS done, Working on rudder. ________________________________________________________________________________
Date: Aug 26, 1998
From: derek reed <dreed(at)cdsnet.net>
Subject: Re: Prop vibration - 0-320
Robert Di Meo wrote: > > Hadn't thought of that but it is very true. My Hartzell prop manual > for my > Comanche 250 says that the prop must have the same amount of grease in > each clamp > to be properly balanced. How does he do that? Put take one fitting > out and put > grease into the other until grease comes out the hole. I do this at > every oil > change. > BTW the grease you use is a soap based grease so it will be affected > by water. > Voids in the grease in the hub will collect water through condensation > and the > grease will deteriorate so it's best to grease often. I think once a > year is not > enough so that's why I do it at every oil change (25 hours). Hartzell Approved Greases: Aeroshell 5 With certain limitations.see Bulletin 159 [prohibited for use below - 40 F ] can be mixed with Aeroshell 22 without adverse effects. Aeroshell 6 Used on all new Hartzell props after June 1989 Aeroshell 7 Qualities similar to Aeroshell 22. Although usable, it is not the prefered grease. Aeroshell 22 Excellent low temp qualities & has been used in new production since issuance of Bulletin 159 . However, its usage has resulted in numeruos reports of leakage, primarily due to oil separation Exxon 5114 EP Royco 22 C Info ref: Service Advisory 17A Shell Product Information was available at 1-800 231- 6950 [may have changed] I think all of the above suggests that Aeroshell 6 is prefered. D.Reed 6A Oregon > > > Regards, > Bob > Rv8 #423 > > Ken hoshowski wrote: > > > > > Doug, I am working on a similar problem, see my post of a couple of > days > > ago. I phoned Hartzell yesterday and they said check the hub > carefully > > for oil and grease leaks and any cracks in the hub. They also > suggested > > turning the prop 180 Degrees. If that didn't work to phone them. I > > > talked to Larry Feasel phone 937-778-4200. I was wondering if one > > blade might be taking a bigger bite than the other. He said it was > > possible but very unlikely. > > Today I checked my prop and found to my dismay that 1/2 of the hub > had > > very little grease. The hub should be full. There are 4 fittings > on > > the hub, unscrew either the top 2 or the bottom 2 then apply the > proper > > prop grease in the zerk fitting until you get clean grease coming > out > > the hole you removed the fitting from. You must put grease in each > of > > the fittings. Test flight tomorrow to see what effect this gives. > If > > nothing then prop will be rotated. My prop was also dynamically > > balanced, unfortunately they do the run up in fine pitch at 2500 rpm > and > > my problem doesn't start to show up until I reduce manifold pressure > and > > coursen the pitch. We are working on the process of elimination and > have > > eliminated a number of items. Email me direct if you wish. I will > let > > the list know what we discover . > > > > Ken > > > > > --Fellow Listers: > > > > > > Today I happened to go flying with a local RV-4 owner who recently > > > > converted his 0-320 160 hp machine to a constant speed prop. It's > a > > > great > > > performing machine on this powerplant (168 kts TAS at 6500 MSL, > 23" > > > and > > > 2400 rpm). However, this engine/prop combination as a pronounced > high > > > > > > frequency vibration (almost a buzzing type vibration) as the rpm > > > passes > > > through 2200. Both above and below this rpm everything is very > > > smooth. I > > > have flown in one other RV-4 with the same hp/cs prop combination > and > > > it > > > also had a similar vibration in this RPM range. My friend's prop > has > > > been > > > dynamically balanced with no effect. Obviously this is some type > of > > > harmonic situation. Has anyone else observed such a harmonic > > > vibration on > > > 0-320 c/s prop combinations (I have ridden in several 180 hp/cs > prop > > > RV-4s > > > and noticed no such vibration. Comments?? > > > > > > ============ > > > Doug Weiler, RV-4 fuselage > > > Hudson, WI > > > 715-386-1239 > > > dougweil(at)pressenter.com > > > > > > > > -- ________________________________________________________________________________
From: ammeterj(at)home.com (John Ammeter)
Subject: Re: #!@$#^ RTV
Date: Aug 27, 1998
> >Recently I got my rudder all closed up, stood back to admire it... and >realized that I forgot the RTV. > >Does anybody know a way to get the goo in after it's closed up? I keep >imagining things like a real long hypodermic needle with a 90-degree bend >at the end, but haven't figured out where to get one or how to get RTV into >it. I also doubt that I would be able to press hard enough to get RTV to >flow through 2 feet of teeny little needle. > >I imagined drilling little bitty holes and somehow injecting it that way, >or somehow filling up the whole trailing edge with blue goo. I can't even >begin to imagine drilling out all those rivets. I think I'd rather build a >whole new rudder than do that. > >How important is it anyhow? >Don Hyde >Quincy, IL >6A, Building! VS done, >Working on rudder. > Don, Hundreds, maybe thousands of RV's have been built without the benefit of RTV in the trailing edge. I hardly think that the world will end if you don't have RTV in your rudder. Most of the cracking problems seem to be in the elevator, not in the rudder, anyway. My advice is to just think about all that weight that you won't have in your rudder. John Ammeter RV-6, built 1990, sold 1998, 220 hours (and no cracks, either) ________________________________________________________________________________
Date: Aug 26, 1998
From: "Gary A. Sobek" <rv6flier(at)yahoo.com>
Subject: Re: Parking Brake Questions
---Ken Harrill wrote: > > > The way I understand it, the parking brake valve goes between the fluid > reservoir and the copilot master cylinders. A tee goes in the line > downstream from the valve in order to supply both master cylinders. Is > that correct? > > Second question. Is the plastic brake line supplied by Van's OK for use > downstream from the parking brake valve? In other words, is the > pressure rating of the plastic line adequate considering the pressure > present when the parking valve is closed? > > > Ken Harrill > RV-6, fuselage The parking brake valve goes between the master cylinder and the wheel cylinder. Van gave me two (2) different plastic lines. The one line can go on the pressure side. It will be labeled Nyloseal and have a much thicker wall. I used the Nyloseal from the co-pilot brake master cylinder to the pilot brake master cylinder. I then have the HOSE supplied by Van between the pilot master cylinder to the parking brake valve. From the parking brake valve, I use aluminum line down the FRONT of the gear leg to a loop that then goes to the brake. I have an old set of plans that does not show this. I copied this from a newer set of plans that another builder has. This set up has worked flawless. I have over 220 hours since first flight. (less than one year) Still have the original tires and brakes. Tires have not been rotated. I have over 280 landing on the tires. I have also flown the aircraft from the right seat 3 times. It works. All 3 landings were at temperatures above 95 F. == Gary A. Sobek RV-6 N157GS O-320 Hartzell Flying in So. CA, USA RV6flier(at)yahoo.com ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
Subject: Drill in Assembly
Date: Aug 27, 1998
A bolt is going to go in those "drill in assembly" holes. I think the big issue is going to be whether the pilot holes you drilled will be in the best place in the pieces to which the HS is bolted. If you have enough edge distance in the underlying pieces of the fuselage, then you should be just fine. Steve Soule Huntington, Vermont (away from the project at camp) -----Original Message----- I drilled the holes on the horiz. stab. rear spar to the rear spar channels - the ones marked "Drill in Assmebly with fuse." I didn't rivet them. Is this a big deal? ________________________________________________________________________________
From: FMark40(at)aol.com
Date: Aug 27, 1998
Subject: Filler Flange Rivets
Listers, I riveted my drain flange and filler flange last night. I had noted the 3-4 rivets called out in the plans to be only marginally long enough on my trial fit of the flange (minus the Pro Seal). I also noted the Bunny's Guide (excellent resource, btw) called the 3-4 rivets "hopelessly optimistic". Anyway, I went with the 3-4 rivets called out in the plans. It is a sad feeling driving a rivet with black goo all over and realizing the shop head is not big enough. But what do you do when it is too late ? Drilling them out is not an option with Pro Seal applied. I'm mad at myself for following the plans on this one. While I have enough shop head to hold the flange on (plus all the black goo), I blindly followed the plans which do not allow extra rivet length for the Pro Seal. Confession complete. Time to move on. Mark McGee ________________________________________________________________________________
Date: Aug 27, 1998
From: "Anderson Ed" <anderson_ed(at)bah.com>
Subject: Re: Response to Rumor Control
Keep up the good work Don, the industry needs folks like you and your company. Ed Donald J Rivera wrote: > > Thank you Mark (mlfred(at)aol.com) for bring this rumor to my attention. > This is one of the big problems with the Internet. People say things > that can ruin a company's reputation and other people that read this > slanderous crap believe it. I don't understand why people do not get > their facts straight before spreading rumors that are untrue. I have > half a mind to go after the person spreading these rumors for defamation > of character, mental anguish, loss of business and just plain wasting my > time. But that only makes the lawyers rich. The RV-4 flyer that claimed > to have almost total power failure on takeoff was really experiencing > some other problems with her plane. When we got back her Bendix Servo > which she purchased from us as an experimental RSA in 1994 (not an > Airflow Servo) we did what is called an R.A.R., which is run as received. > The test results were compared to the original data and was found to be > within 1 to 2 PPH of the original. We then called up the pilot and > explained that she must be having other related problems on her aircraft > as everything checked out on her unit. We suggested things to check on > the engine and aircraft. She was positive there was a problem with her > servo. Her mechanic told her so. We sent back the unit and called a few > days later to see if she had found out her problem, (does this sound like > a company who doesn't care?). She claimed that we gave her a different > unit, that we didn't understand that engines ran different at 6000 ft. > and I was a "flat lander" (well actually I'm from California). We said " > no, we returned the same unit she sent" which was the original unit she > had. The serial numbers were the same (they had written down the parts > list number as being the serial number) our records state that the unit > that is installed on her RV now , is the same as the one shipped in 1994. > She got back the very same servo with no adjustments made to it (well > maybe UPS opened the box and put a new data plate on it ......RIGHT). We > do not know what kind of problems they had, but evidently something was > done differently. She did mention in passing that she had put new mags > on recently. > > As to the claim that the manufacture is not an aviation person and comes > from the race boat industry, it is obviously that this person definitely > did not do his or her homework. I grew up in the aviation industry. My > father was the Bendix Representative on the fuel metering systems for the > Military and civilian aircraft. My father and I started a plans built > Starduster Too while I was in high school. When I was 17 years old I > installed an RSA-5 Fuel Servo on my Corvair (not a big success but it > kind of worked). I took flying lessons and got my private pilots license > when I was 19 years old. I went to A&P school at Glendale College and > worked at Santa Paula Airport as an A&P for a short time. After I > decided that I didn't want to turn wrenches all my life, I went on to > college to get a Bachelor degree in Mechanical Engineering (Northrop > Institute of Technology). In the summers of college I worked as an A&P. > After graduating from college, I was hired by the Bendix Corporation in > South Bend, Indiana. I worked for two years on the M-1 tank program and > then switched departments and worked on the RSA Fuel Servo program. I > was trained under the inventor of the RSA, Elmer Haase. He was a very > interesting and intelligent person. I was fortunate to be able to work > with him for about 8 years and tried to learn as much of his knowledge as > I could. He was one heck of a great mentor, I still miss talking with > him. He died about 4 years ago. One of my other bosses is still alive, > Jimmy Kirwin, and we still keep in contact. I pick his brain sometimes > when I get stumped. When I left Bendix in 1983 I was the Senior Project > Engineer on the Bendix RSA Servos. The main reason I left was that they > were selling off the RSA line to Precision Airmotive. It was at that > time that I decided to start my own business and using my knowledge from > Bendix and being a license A&P, I designed my own version of a Fuel Servo > for experimental aviation. We are the only shop in the US outside of > Precision Airmotive that have an airbox to simulate how the fuel > controller actually works in the airplane. Yes, we did race cars and > boats, back in the beginning and got kicked out of a lot of the race boat > circuits because the factories did not like losing to a little nobody > like us. We still install Airflow systems on racing applications > today. Most of our work for the last 11 years has been in the airplane > industry. We have delivered over 800 systems for aircraft use. Our > products are on a lot of the airshow performers airplanes, like Sean D. > Tucker, Patty Wagstaff, Steve Oliver, Gene Soucy, Jim LeRoy, Wayne > Hanley, as well as on the factory Stewart S-51. We pride ourselves on > providing all of our customers with the best quality of craftsmanship we > can. We know that all of our customers need good parts and try our very > best to do it correct the first time as there may not be a second chance. > This is our business and livelihood, we can not afford to be doing the > same work over the second time as there is not a high mark up on our > labor or parts. We also do Bendix Overhauls for experimental aircraft > and just recently got our FAA part 145 license for working the Bendix > servos for certified aircraft. We have been working with several engines > shops for years such as Ly-Con of Visalia, California; Barrett > Performance Aircraft of Tulsa, OK; and Don George, Inc. of Orlando, > Florida. > > Colleen got her start at the Bendix Corporation in South Bend, Indiana as > well. She worked in the lab for 10 years as a technician on a lot of the > military fuel metering systems. At one time she worked on the > environmental testing of the fuel control for the SR-71, and worked on > the air motors that operate the jet nozzle on our front line fighters > like the F-15 and F-16. She wears the most hats at Airflow Performance > keeping the office running smoothly, but she still helps in the shop when > needed. > > And yes, our complete kits are expensive. But you have to look at what > you are getting for your money. The kit for an RV 360 is around $2600. > This includes the fuel control, mounting adapter, throttle and mixture > cable brackets, flow divider, mounting bracket, purge valve, injector > nozzles, nozzle lines, fittings, clamp kit, Van's airbox adapter, high > pressure electric boost pump, fuel filter, and the Teflon firesleeved > fuel hoses to connect the engine driven fuel pump to the fuel controller > and from the fuel controller to the flow divider. The fuel controller by > itself is around $1200. Sure there's junked out RSA's around for $500. > Is your airplane or your life worth that? > > We hope that this has given some people a little insight of who we are > and what we do, all we ask is that they please come to us with their > questions and concerns as we are the experts in the field of OUR > products, and a lot of the Bendix RSA products. Before going and > spreading someone else's fiction make sure you have all your facts > straight, you would not want someone spreading vicious rumors about you > that are not true and can cause you a lot of undue stress and maybe > having to close up your business. What about the 800 Airflow Systems > and over 600 overhauled Bendix Systems. Doesn't that say anything about > our reputation? > > PLEASE PEOPLE, GET YOUR FACTS STRAIGHT BEFORE MAKING ACCUSATIONS. > > Donald Rivera.............Airflow Performance, Inc. > > --------- Begin forwarded message ---------- > From: Mlfred(at)aol.com > To: airflowinc(at)juno.com > Subject: Fwd: RV-List: Looking for a 200 hp engine > Date: Tue, 18 Aug 1998 10:12:19 EDT > Message-ID: <585dec77.35d98bc5(at)aol.com> > > Content-ID: <0_903449540@inet_out.mail.aol.com.1> > > I thought you might want to read this... > > Mark > > > << Subj: Re: RV-List: Looking for a 200 hp engine > Date: 98-08-17 22:18:53 EDT > From: akroguy(at)hotmail.com (Brian Denk) > Sender: owner-rv-list-server(at)matronics.com > Reply-to: rv-list(at)matronics.com > To: rv-list(at)matronics.com > > > > > > >> > >> Airflow Performance has a fuel injection system for experimental > aircraft > >> that is available for approx. $1500 or so. > >> I have no direct experience with it , but I'm sure there are a number > > of > >> people on the list that can give you more info. > >> > >I called these people and they quoted me $2600 for O-360. > > > >Too pricey for me > > > >Brian Eckstein > > > I have heard some "not good" things about the Airflow Performance system > > from a local RV-4 flyer. This pilot experienced an almost total power > failure on takeoff and would have ended up in the trees if it weren't > for the 8,000 runway being used at the time. The injector was sent to > the manufacturer, and they stated that nothing was wrong with it. > However, the serial number on the throttle body was different than the > original unit when it was returned. Hmm... > > Evidently, the manufacturer is not an aviation person...and comes from > the race boat industry. This person had a hard time understanding the > full impact of a loss of power in an aircraft, versus in a boat. > > After the "repaired" injector was installed, it worked great and has > been running fine since. The design of the unit seems to be OK, but in > the event problems arise, the factory support seems to be lacking. At > any rate, $2600 is waaaay too steep for me as well. So now I'm down to > choosing between a Bendix (also expensive) and the Ellison TBI. > > The above comments are purely second hand, and do not represent my > personal experiences. > > Happy and SAFE flying to all... > > Brian Denk > RV8 #379 > fuselage taking shape > > >> > > Content-ID: <0_903449540@inet_out.mail.aol.com.2> > > Return-Path: > Received: from rly-za03.mx.aol.com ([172.31.36.99]) by > air-za04.mail.aol.com > Received: from matronics.com (mail.matronics.com [207.171.250.179]) > Received: (from daemon@localhost) > Message-ID: <19980818015040.3864.qmail(at)hotmail.com> > X-Originating-IP: [128.215.10.10] > From: "Brian Denk" <akroguy(at)hotmail.com> > To: rv-list(at)matronics.com > Subject: Re: RV-List: Looking for a 200 hp engine > Date: Mon, 17 Aug 1998 18:50:39 PDT > Sender: owner-rv-list-server(at)matronics.com > Precedence: bulk > Reply-To: rv-list(at)matronics.com > > > >> > >> Airflow Performance has a fuel injection system for experimental > aircraft > >> that is available for approx. $1500 or so. > >> I have no direct experience with it , but I'm sure there are a number > of > >> people on the list that can give you more info. > >> > >I called these people and they quoted me $2600 for O-360. > > > >Too pricey for me > > > >Brian Eckstein > > I have heard some "not good" things about the Airflow Performance system > from a local RV-4 flyer. This pilot experienced an almost total power > failure on takeoff and would have ended up in the trees if it weren't > for the 8,000 runway being used at the time. The injector was sent to > the manufacturer, and they stated that nothing was wrong with it. > However, the serial number on the throttle body was different than the > original unit when it was returned. Hmm... > > Evidently, the manufacturer is not an aviation person...and comes from > the race boat industry. This person had a hard time understanding the > full impact of a loss of power in an aircraft, versus in a boat. > > After the "repaired" injector was installed, it worked great and has > been running fine since. The design of the unit seems to be OK, but in > the event problems arise, the factory support seems to be lacking. At > any rate, $2600 is waaaay too steep for me as well. So now I'm down to > choosing between a Bendix (also expensive) and the Ellison TBI. > > The above comments are purely second hand, and do not represent my > personal experiences. > > Happy and SAFE flying to all... > > Brian Denk > RV8 #379 > fuselage taking shape > > --------- End forwarded message ---------- > ________________________________________________________________________________
Date: Aug 27, 1998
From: Terry Jantzi <tjantzi(at)netrover.com>
Subject: Re: Tail Wheel Steering Chain Attachment
I have been following the steering chain issue with some interest. I was never happy with the draggy springs, but they functioned just fine. That was until I built a new rudder to replace the old cracked one. Slight changes in dimensions meant that I couldn't get it just right. Removing one link made it to tight, adding one made it far to loose. I entertained the idea of a solid link and last night I tried it. I used some 1/2" 4130 tube with a .065 wall. Two rod end bearings screwed in, drilled and roll pinned completed the setup. Some minor bending to clear the rudder and align the rod ends was needed. I had to go flying to try it out. Response is positive and lively on the ground. I found I was less prone to use brakes to steer. It wasn't anymore difficult to get use to than the responsive feel we all have come to love in our RV's when we fly. I tried some cross wind landings as well. I was concerned that landing with the rudder and wheel cocked might be a problem. Wasn't a problem. Even in fairly brisk crosswinds the rudder is not deflected all that much. Conclusion: I like it. I will fly some more before I adopt it forever. The assembly is less complicated and lighter than the springs. Gained 5-10 knots because of the cleaner installation ; ) Terry Jantzi RV-6 C-GZRV Kitchener -- http://netrover.com/~tjantzi/terry/ ________________________________________________________________________________
From: robin.y.wessel(at)exgate.tek.com
Subject: Unscientific RV survey
Date: Aug 27, 1998
Listers- I have created an unscientific RV survey on my web site. Being a builder, I alway wanted to know what other people are putting into their RV's. I guess I am like a dead fish - they always go with the flow. As a result, I have created a quick survey with questions that many have asked about on previous posts. The survey is completely anonymous and will not be used for any commercial purpose. I will compile the data and post the results when there is enough data. click here: <http://robin.getbiz.net/survey.htm> Thanks, Robin Wessel RV-6A wings Ann Arbor, MI ________________________________________________________________________________
Date: Aug 27, 1998
From: Joe Larson <jpl(at)showpg.mn.org.showpg.mn.org>
Subject: Re: Bonnie
> I realize that this is a bit off subject, but I just thought that we should > all have our fellow RVers on the east coast in our thoughts, as Hurricane > Bonnie is making quite a mess of things down there. Lets hope that everyone > makes it through it OK and will be back enjoying building/flying RVs in the > near future. [Cynical font on] But there's a silver lining to every cloud: a good blow down there does amazing things to the used engine market. [Cynical font off] ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Rumor Control, APPOLOGY
Date: Aug 27, 1998
>Don, >Good to see you respond to this a..hole on the RV list. > >A friend of mine put your system on his RV4 IO-360 last year and has >nothing but praise for >you and the help he received from you. His system has run flawlessly >over the past 16 months. ***************************************************************** Listers, My father taught me that it takes a true man to admit to his shortcomings, and to make right what he does wrong. So shall it be here. The comments I posted regarding a local flier's experiences with an Airflow system (or whatever it's original lineage actually is, which is somewhat over my head at this point) were offbase and founded in pure speculation. It was then, and is now, WRONG. My reply was made late in the night, at work, and tired. NOT a good idea. I have been invited by a lister to inspect his Airflow installation at any time, and I would very much like to do that, as I will be needing an injector within a year. From all accounts, this entire issue was rooted in misunderstanding, with no direct fault on either party's behalf. Both the flier I referred to, and Mr. Rivera, are, without doubt, highly competent individuals. I am highly impressed with what the Airflow system includes for the price, and am wholeheartedly interested in buying one...even if I have to brownbag a few more lunches to make it happen. I feel this forum is a true expression of free speech as it was intended to be. Being referred to as an "a..hole" is rather extreme, and I would not under any circumstances use such language myself. Yet, again, this is free speech defined, and I will say nothing more about it. Input from the list was solicited regarding the Airflow system in general, and I did so, with no hidden agendas intended. I shall not reply to any RV-list questions in the public forum from this point on. All replies will be direct to the person inquiring my input..which is unfortunate, as I feel I have much to share, and also much to learn. MY humble appologies to any whom I have offended, or harmed in any way. Best of luck to all, and especially to Mr. Rivera...may you prosper and continue to achieve excellence in your field. Sincerely, Brian Denk ________________________________________________________________________________
Date: Aug 27, 1998
From: Robert Di Meo <bdimeo(at)mediaone.net>
Subject: Re: #!@$#^ RTV
Don, you know you'd rather drill out all those rivets rather than starting all over again but I really do feel for you. In the same thread. I'm doing the ailerons for my "8" and I didn't see anything about using RTV on the ends of the stiffeners. It seems to me that if I had to do it on the tail, I should have to do it on the wings. Advice anyone? Bob RV8 #423 ________________________________________________________________________________
Date: Aug 27, 1998
From: Robert Di Meo <bdimeo(at)mediaone.net>
Subject: Re: Prop vibration - 0-320
I use Aeroshell 6 in my Hartzell. BTW I'm one of the guys facing the infamous AD. Saving my pennies for next spring. Bob Rv8 #423 ________________________________________________________________________________
Date: Aug 26, 1998
From: BERT SHARP <EAGLE(at)LONGVIEW.NET>
Subject: Re: HS Jig Free to Good Home
rv8 wings? bert sharp eagle(at)longview.net WoodardRod(at)aol.com wrote: > > In a message dated 8/26/98 7:43:47 AM Mountain Daylight Time, > sparksnmagic(at)earthlink.net writes: > > > Rod, I'm here in Denver and I NEED it! Please email me and let me know > > when I can pick it up. Thanks! > > Hello Brad, > > Somebody from Laramie, WY beat you to the punch. He's coming down on Sunday to > pick it up. If something happens and he doesn't take it, I'll send you an e- > mail. > > Sorry.... I _do_ still have a virtually untouched wing kit I'm trying to > sell.... you'd save about $700 over buying it from Van's...no waiting! > > Best regards, > > Rod > ________________________________________________________________________________
Date: Aug 27, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: Unscientific RV survey
robin.y.wessel(at)exgate.tek.com wrote: > > > Listers- > > I have created an unscientific RV survey on my web site. Being a builder, I > alway wanted to know what other people are putting into their RV's. I guess > I am like a dead fish - they always go with the flow. As a result, I have > created a quick survey with questions that many have asked about on previous > posts. > > The survey is completely anonymous and will not be used for any commercial > purpose. > > I will compile the data and post the results when there is enough data. > > click here: > > <http://robin.getbiz.net/survey.htm> > > Thanks, > > Robin Wessel > RV-6A wings > Ann Arbor, MI > Robin, I tried submitting but got a Java Script error. Ed Cole ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: Parking Brake Questions
Date: Aug 27, 1998
Gary, Thanks for your response. I had assumed that the parking brake valve would go between the master cylinder and the wheel cylinder, too. That makes perfect sense to me. However, when I removed this valve ( made by Scott, listed in the 97 ACS but not in 98 ACS) from a salvage Mooney, it was mounted directly below the fluid reservoir. Then came my confusion. Maybe there is something different in the Mooney brake system that I haven't recognized. To further fuel the confusion, this is a single valve, one "in" and one "out". To install it between the master cylinder and the wheel cylinder, I would need two of them, one for each side. Any thoughts? Ken Harrill RV-6, fuselage -----Original Message----- From: Gary A. Sobek [mailto:rv6flier(at)yahoo.com] Sent: Wednesday, August 26, 1998 8:55 PM To: rv-list(at)matronics.com Subject: Re: RV-List: Parking Brake Questions ---Ken Harrill wrote: > > > The way I understand it, the parking brake valve goes between the fluid > reservoir and the copilot master cylinders. A tee goes in the line > downstream from the valve in order to supply both master cylinders. Is > that correct? > > Second question. Is the plastic brake line supplied by Van's OK for use > downstream from the parking brake valve? In other words, is the > pressure rating of the plastic line adequate considering the pressure > present when the parking valve is closed? > > > Ken Harrill > RV-6, fuselage The parking brake valve goes between the master cylinder and the wheel cylinder. Van gave me two (2) different plastic lines. The one line can go on the pressure side. It will be labeled Nyloseal and have a much thicker wall. I used the Nyloseal from the co-pilot brake master cylinder to the pilot brake master cylinder. I then have the HOSE supplied by Van between the pilot master cylinder to the parking brake valve. From the parking brake valve, I use aluminum line down the FRONT of the gear leg to a loop that then goes to the brake. I have an old set of plans that does not show this. I copied this from a newer set of plans that another builder has. This set up has worked flawless. I have over 220 hours since first flight. (less than one year) Still have the original tires and brakes. Tires have not been rotated. I have over 280 landing on the tires. I have also flown the aircraft from the right seat 3 times. It works. All 3 landings were at temperatures above 95 F. == Gary A. Sobek RV-6 N157GS O-320 Hartzell Flying in So. CA, USA RV6flier(at)yahoo.com ________________________________________________________________________________
Date: Aug 27, 1998
From: Denis Walsh <dwalsh(at)ecentral.com>
Subject: Re: Exhaust System
First I have to identify that I am a friend of Larry V.and not an unbiased source of info. That said, here goes. He is fanatical about quality and customer satisfaction and has taken many losses he needn't have just to make sure the customer was happy with his products. I don't think you can do better than buy from Larry (or van's, who carries them). The only thing I would add to your other post replies is that he now includes a hanger system with the 6 crossover exhaust system as part of the price. It is an elegantly simple yet adjusttable system which I can't describe but with which I am very happy. My plane was the prototype for this system :). I have tried my best to break it for him but have been unable. Give him a call he will talk to you. 303-932-0561. He works during the day so try in the eve. Now that he sells almost totally through Van's, he misses talking to his customers! D Walsh biased but I am from Missouri. ________________________________________________________________________________
Date: Aug 27, 1998
From: Bob Skinner <bskinr(at)trib.com>
Subject: Re: Rumor Control, APPOLOGY
>I shall not reply to any RV-list questions in the public forum from this >point on. All replies will be direct to the person inquiring my >input..which is unfortunate, as I feel I have much to share, and also >much to learn. >Brian Denk Brian, No need to sign off the list. You made a good apology. Everyone makes mistakes. What is really unforgivable is the nasty tones some rv-list newbies are displaying. I've been on the list since 1995 and haven't seen such childish name calling and nasty e-mails as we've had the last several weeks. I've always enjoyed this group and have made many friends along the way. RVers, as a whole, are the most helpful and friendly bunch of people that you'll find. People can certainly disagree without being disagreeable. I joined the list after I had completed my RV-6. Boy, I wish I would have had this great resource when I was building. I've seen a lot of rv builders come and go on the list. Some of the old hands who posted very valuable information in the past are no longer actively participating. I imagine one of the reasons for this reduced activity is that the old timers are tired of the nasty & confrontational tone of some of the posters. Too bad. The guys who are still building are the big losers. I would like to suggest that builder's make use of the archives to gain access to some of the wisdom of former listers. Of course, the archives are similar to the active list---sometimes, you have to sort things out. Bob Skinner RV-6 438 hrs. Buffalo, WY bskinr(at)trib.com ________________________________________________________________________________
Date: Aug 27, 1998
From: BDS <coro_01(at)weblabs.com>
Subject: Rumor Control, APPOLOGY
Someone asked for any available info on the item in question (fuel injection system I believe - but the subject doesn't seem to matter these days). Mr. Denk took the time to try to help and provided what he knew, and he even stated that it was anecdotal and "second hand" in his posting. For his trouble he gets publicly berated and has now given up on trying to help in the future. Every time you guys do this you lose. Those of us who are well into our projects (or flying) don't need the abuse some of you are more than willing to dish out when you don't agree with the material, or the position being presented. IMO, if this continues the RV-List will deteriorate until you are left with another rec.aviation.homebuilt type forum. If that's your goal, keep it up - you'll get there faster than you think. (BTW, if you don't think this is already happening, ask yourselves why posts from the more experienced builders and flyers are so scarce these days...) So, another contributor leaves the portion of the group that actually contributes material and information. Just what exactly have you accomplished by forcing this to happen? Bruce Stobbe RV-6 ________________________________________________________________________________
Date: Aug 19, 1998
From: "John B. Abell" <jbabell(at)mediaone.net>
Subject: Re: Unscientific RV survey
Edward Cole wrote: > Robin, > I tried submitting but got a Java Script error. > > Ed Cole I just responded to Robin's survey and had no difficulty. Jack Abell Los Angeles RV-6A N333JA (Reserved) ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 27, 1998
Subject: Re: Parking Brake Questions
<< However, when I removed this valve ( made by Scott, listed in the 97 ACS but not in 98 ACS) from a salvage Mooney, it was mounted directly below the fluid reservoir. Then came my confusion. Maybe there is something different in the Mooney brake system that I haven't recognized. To further fuel the confusion, this is a single valve, one "in" and one "out". To install it between the master cylinder and the wheel cylinder, I would need two of them, one for each side. Any thoughts? Ken Harrill >> Let's see: if you block the return of fluid to the reservior (after you push the brake pedals), you will maintain pressure in the rest of the system. Pretty stinkin' simple! How come I never thought of this method??! I would guess that this single valve will keep even press. in both sides. I'll bet a ball valve with the proper sized inlet/outlet would do the same thing, only cheaper. Maybe $10 at your hardware store of choice. Hook a choke cable affair to the handle, and presto! You have a parking brake! One problem: In some later kits, the line fittings for the reservior side are very wimpy- hand tighten only, like the static sys kits. You may have a leak here, but a switch to the high press side type fittings will cure this symptom. Check six! Mark ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 27, 1998
Subject: Re: Parking Brake Questions
<< However, when I removed this valve ( made by Scott, listed in the 97 ACS but not in 98 ACS) from a salvage Mooney, it was mounted directly below the fluid reservoir. Then came my confusion. Maybe there is something different in the Mooney brake system that I haven't recognized. To further fuel the confusion, this is a single valve, one "in" and one "out". To install it between the master cylinder and the wheel cylinder, I would need two of them, one for each side. Any thoughts? Ken Harrill >> Let's see: if you block the return of fluid to the reservior (after you push the brake pedals), you will maintain pressure in the rest of the system. Pretty stinkin' simple! How come I never thought of this method??! I would guess that this single valve will keep even press. in both sides. I'll bet a ball valve with the proper sized inlet/outlet would do the same thing, only cheaper. Maybe $10 at your hardware store of choice. Hook a choke cable affair to the handle, and presto! You have a parking brake! One problem: In some later kits, the line fittings for the reservior side are very wimpy- hand tighten only, like the static sys kits. You may have a leak here, but a switch to the high press side type fittings will cure this symptom. Check six! Mark ________________________________________________________________________________
From: ERemmers(at)aol.com
Date: Aug 27, 1998
Subject: Re: GPS antenna
Hi Andy, we're selling avionics (Magellan as well) in Europe and we tried the same cheap (internal) antenna as externat installation approximatly 3 years ago. Never had a problem. By shure, the manufacturer won't recommend that and this installation won't be TSO'd. But don't worry about that. This antenna is sealed by an o-ring, which (if fitting tight) should get the housing sealed. Go on and try. External antennas are not absolutly safe. We had many problems with Garmin's internal failures. If you check the proper o-ring and seal the incoming RG-58 cable, this should last for a while with lower costs. Enno Remmers/RV-8 AERO-SHOP Remmers & Partner Siegburg/Germany ________________________________________________________________________________
Date: Aug 27, 1998
From: Moe Colontonio <moejoe(at)bellatlantic.net>
Subject: Re: HS Jig Free to Good Home
It will take less time and effort to build the jig yourself then it would to get someone else's and move it. Email me if you would like a detailed description. Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe > > In a message dated 8/26/98 7:26:36 PM Mountain Daylight Time, > sparksnmagic(at)earthlink.net writes: > > > I went to you HANGER to look at it... oh well... I can't do much more than > > call, email, and go to your hanger. Sigh.... > > PLEASE NOTE (to the rest of the list, lest you all think I'm some sort of > scumbag...) > > You did ALL these things well after I had already promised the jig to someone > else. As a point of fact, you e-mailed beginning Wednesday morning at 6AM and > called my office at 8:15AM. I responded to your e-mailssss (that's plural) at > about 9:20 a.m. I don't know what made you think the jig was at my hangar or > even how you know where my hangar is, but if flying up here was anything other > than a pleasure flight, I think it would have been wise for you to have at > least waited for some response from me. > > I appreciate your interest and enthusiasm for the project, but unilaterally > sending 3 e-mail messages within 2-1/2 hours, leaving a voice mail message and > flying to my home airport doesn't mean anything if somebody else confirmed > that they wanted the jig last night. > > Rod Woodard > Loveland, Colorado -- ________________________________________________________________________________
Date: Aug 27, 1998
From: shelbyrv6a(at)mindspring.com (Shelby Smith)
Subject: Re: Rumor Control, APPOLOGY
________________________________________________________________________________
Date: Aug 27, 1998
From: Mike Thompson <michaelt(at)AUSVMR.VNET.IBM.COM>
Subject: Re: Drilling rudder stiffeners
News-Software: UReply 3.1 In a previous message, it was written: > >> >Chris, > >correct. I drilled the hole in the stiffner on the spar end(1/4" from >end of stiffener) then drilled the hole on the trailing edge of >stiffener(9/16"). This make each end hole correct. Then starting from >the spar end I drilled the other holes at 1 1/2" spacing(used a drill >jig). When you get down to the trailing edge of stiffener and you don't > >Jerry Calvert >Edmond Ok -6a wings Chris, I can't really tell from the context if this is what Jerry is suggesting, but I want to warn you against a possible intrepretation of the above: DO NOT drill to the skin and table by drilling one end, then the other, then filling in inbetween. This will possibly cause a puch in the skin between rivets. If this scheme is carried out in a jig simply to achive spacing, then with the holes pre-drilled in the stiffener, drill the stiffener to the skin but start at one end and work down the stiffener. This will flatten out the skin as you go (you are celcoing to the table). Sorry Jerry if that's what you were getting at in the first place. :) Mike Thompson Austin, TX -6 Emp, elevators on the bench, wings on the waaaaayyyy! ________________________________________________________________________________
Date: Aug 27, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: Parking Brake Questions
>I'll bet a ball valve with the proper sized inlet/outlet would do the same >thing, only cheaper. ... >but a switch to the high press side ... will cure this >symptom. In fact, that is how the parking brake works on the Comanche. The valve is a dual unit between the master cylinders and the slave cylinders. Close the valve and it traps brake hydraulic pressure. You do have to consider what happens if you inadvertanly turn it on when you aren't trying to park. Presto! Instant brake failure. Apparently there are (were?) idiots out there doing this (seems to me you would have to be pretty stupid but...) so an AD comes out requiring a placard on the panel informing you that the brakes won't work if the parking break handle is pulled. Yeah, right, like someone is going to stop to read the placards while their aircraft is getting ready to roll into another airplane. :^) Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 27, 1998
From: Tom Martin <fairlea(at)execulink.com>
Subject: Re: Tail Wheel Steering Chain Attachment
A > >I entertained the idea of a solid link and last night I tried it. I used >some 1/2" 4130 tube with a .065 wall. Two rod end bearings screwed in, >drilled and roll pinned completed the setup. Some minor bending to clear >the rudder and align the rod ends was needed. I talked to Terry today and he informed me that that link is only on one side. This means that it replaces two springs and chains. I will wait for his subsequent reports as I never did like the standard set up Tom Martin HR2 ________________________________________________________________________________
From: "Robert D. Cabe" <robert.cabe(at)usaa.com>
Subject: Tail Wheel Steering Chain Attachment
Date: Aug 27, 1998
Glad to see that this method is being tried in place of the chains and springs on an RV-6. I mentioned earlier in the week that it worked very well on my Tailwind. Be sure to let us know your results. I intend to use the same method. Bob San Antonio RV-6; wheel pants -----Original Message----- From: Tom Martin [SMTP:fairlea(at)execulink.com] Sent: Thursday, August 27, 1998 1:47 PM To: rv-list(at)matronics.com Subject: Re: RV-List: Tail Wheel Steering Chain Attachment A > >I entertained the idea of a solid link and last night I tried it. I used >some 1/2" 4130 tube with a .065 wall. Two rod end bearings screwed in, >drilled and roll pinned completed the setup. Some minor bending to clear >the rudder and align the rod ends was needed. I talked to Terry today and he informed me that that link is only on one side. This means that it replaces two springs and chains. I will wait for his subsequent reports as I never did like the standard set up Tom Martin HR2 ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 27, 1998
Subject: Re: Parking Brake Questions
<< In fact, that is how the parking brake works on the Comanche. The valve is a dual unit between the master cylinders and the slave cylinders. Close the valve and it traps brake hydraulic pressure. You do have to consider what happens if you inadvertanly turn it on when you aren't trying to park. Presto! Instant brake failure. snip good AD info Brian Lloyd >> Brian: Putting an expensive two-port valve between the master and the slave cyl will give you brake failure (if engaged) like you said. I suggested a different valve placement, putting the valve between the master cyls and the reservior, like Mooney did. You could use a single, less expensive valve this way, and it would seem that this one valve would hold hyd press too. It would seem that you *might* get some minimal braking with the valve closed, too. Any Mooney drivers on the list? Does the parking brake system function easily with minimal maintenence? KISS, ya know. Check six! Mark Check six! Mark ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 27, 1998
Subject: Re: Parking Brake Questions
<< In fact, that is how the parking brake works on the Comanche. The valve is a dual unit between the master cylinders and the slave cylinders. Close the valve and it traps brake hydraulic pressure. You do have to consider what happens if you inadvertanly turn it on when you aren't trying to park. Presto! Instant brake failure. snip good AD info Brian Lloyd >> Brian: Putting an expensive two-port valve between the master and the slave cyl will give you brake failure (if engaged) like you said. I suggested a different valve placement, putting the valve between the master cyls and the reservior, like Mooney did. You could use a single, less expensive valve this way, and it would seem that this one valve would hold hyd press too. It would seem that you *might* get some minimal braking with the valve closed, too. Any Mooney drivers on the list? Does the parking brake system function easily with minimal maintenence? KISS, ya know. Check six! Mark Check six! Mark ________________________________________________________________________________
From: robin.y.wessel(at)exgate.tek.com
Subject: preliminary survey results
Date: Aug 27, 1998
Listers- Thanks for filling out the RV survey. In past 5 hours I have received about 50 entries. I plan on posting some comprehensive results of the survey in about 1 week. ________________________________________________________________________________ Average builder/flyer age = 44.3 -I guess the red Corvette didn't make it for your mid-life crisis! Average builder/flyer flying hours = 1109 -There are lots of people in the multiple thousands and the rest at 600 or less if you have not already filled out the survey please do! <http://robin.getbiz.net/survey.htm> thanks, Robin Wessel RV-6A wing Ann Arbor, MI ________________________________________________________________________________
Date: Aug 27, 1998
From: pagan <pagan(at)CBOSS.COM>
Subject: Re: #!@$#^ RTV
Don, I think the RTV is just cushion vibration and alleviate the possibility of cracking. If it was me, I'd just continue building and not worry about it. You can always build another rudder if you feel differently about it when you're finished the rest of the plane or when you notice cracking. Just my .02 Bill Pagan 80555 - closing the wings http://www.geocities.com/CapeCanaveral/Launchpad/9749/william.html > > >Recently I got my rudder all closed up, stood back to admire it... and >realized that I forgot the RTV. > >Does anybody know a way to get the goo in after it's closed up? I keep >imagining things like a real long hypodermic needle with a 90-degree bend >at the end, but haven't figured out where to get one or how to get RTV into >it. I also doubt that I would be able to press hard enough to get RTV to >flow through 2 feet of teeny little needle. > >I imagined drilling little bitty holes and somehow injecting it that way, >or somehow filling up the whole trailing edge with blue goo. I can't even >begin to imagine drilling out all those rivets. I think I'd rather build a >whole new rudder than do that. > >How important is it anyhow? >Don Hyde >Quincy, IL >6A, Building! VS done, >Working on rudder. > > > > ________________________________________________________________________________
Date: Aug 26, 1998
Subject: Re: Airtech Inc Engines
From: wstucklen1(at)Juno.com (Frederic w Stucklen)
Shelby, I purchased my engine - O320-D1A - from Dick Waters. I had 1135 trouble free Hrs on it. Then my front gear leg collapsed and I sent it back to him for a prop strike checkout. The price was excellent and the service was exceptional... No complaints at all wit Dick.... Fred Stucklen RV-6A N925RV wstucklen1(at)juno.com E. Windsor, Ct. ________________________________________________________________________________
Date: Aug 27, 1998
From: Randall Henderson <randall(at)edt.com>
Subject: $$ saving head's up (was bend over, etc.)
>...I hope others have not been discouraged from posting items that > may save some of us "only" $300. I am in the group that still considers > $300 an amount worth saving if possible. Me too. So here's one. If you order an engine "drop-shipped" directly from Lycoming instead of from Van's stock, and you expect to put it on your plane soon, you can save yourself $200 by NOT specifying the "long term storage" option. I ordered mine with this option because I thought it meant I'd get the dessicant plugs and preservative oil. Turns out the dessicant plugs are not included in any case and the preservative oil is in there either way. The option is mainly just for a vacum sealed plastic bag around the engine and expando-foam in the crate, which I promptly cut open and threw away when I got it since I was ready to put it on the plane right away. Dessicant plugs can be got from ACS for $2.50 ea. I don't blame Vans for this (although I think it would be nice if they'd add an explanation of what the option is in the catalog). I just made a wrong assumption about what long-term storage was, and it cost me $200. Hopefully this information will save someone else from making the same mistake. Note that ALL engines ordered from Van's stock DO have this option since they can sit on the shelf a while if they go there first. So if you order from stock you should expect to pay this in any case (says so in the catalog). Randall Henderson, RV-6 (engine/finish) Portland, OR http://www.edt.com/homewing randall(at)edt.com ________________________________________________________________________________
From: ABAYMAN(at)aol.com
Date: Aug 27, 1998
Subject: Re: preliminary survey results
robin, what was the average primer used ( just kidding :o ) ________________________________________________________________________________
Date: Aug 27, 1998
From: pagan <pagan(at)CBOSS.COM>
Subject: Re: #!@$#^ RTV
Bob I didn't! Bill 80555-ready to close wings http://www.geocities.com/CapeCanaveral/Launchpad/9749/william.html It seems to me that if I had to do >it on the tail, I should have to do it on the wings. Advice anyone? > > Bob >RV8 #423 > > > > > > ________________________________________________________________________________
Date: Aug 27, 1998
From: shelbyrv6a(at)mindspring.com (Shelby Smith)
Subject: Re: Rumor Control, APPOLOGY
________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Aug 27, 1998
Subject: Re: Tail Wheel Steering Chain Attachment
Has anyone checked to see what happens to the geomerty of the tail wheel setup? Does the distance from the tailwheel steering horn to the rudder horn change with verticle movement of the tailwheel? What about shock and vibration loads? Would not the spring set up absorb thesr loads? RVer273sb CO. ________________________________________________________________________________
Date: Aug 27, 1998
From: jerry calvert <calverjl(at)flash.net>
Subject: Re: Drilling rudder stiffeners
Mike Thompson wrote: > > > In a previous message, it was written: > > > >> > >Chris, > > > >correct. I drilled the hole in the stiffner on the spar end(1/4" from > >end of stiffener) then drilled the hole on the trailing edge of > >stiffener(9/16"). This make each end hole correct. Then starting from > >the spar end I drilled the other holes at 1 1/2" spacing(used a drill > >jig). When you get down to the trailing edge of stiffener and you don't > > > >Jerry Calvert > >Edmond Ok -6a wings > > Chris, > I can't really tell from the context if this is what Jerry is suggesting, > but I want to warn you against a possible intrepretation of the above: > DO NOT drill to the skin and table by drilling one end, then the other, > then filling in inbetween. This will possibly cause a puch in the skin > between rivets. If this scheme is carried out in a jig simply to > achive spacing, then with the holes pre-drilled in the stiffener, drill > the stiffener to the skin but start at one end and work down the stiffener. > This will flatten out the skin as you go (you are celcoing to the table). > Sorry Jerry if that's what you were getting at in the first place. > :) > > Mike Thompson > Austin, TX > -6 Emp, elevators on the bench, wings on the waaaaayyyy! > Mike, Sorry for not being clear. The process for I detailed for Chris is for drilling the holes in the stiffeners only!! Once the stiffeners are drilled, then they are drilled to the skin starting at one end and working to the other end. My drill jig is like Orndorff's for drilling the stiffners. Your are correct though, if a stiffner is drilled to the skin as you described, you will have BIG problems!! Thanks Jerry Calvert Edmond Ok -6a wings ________________________________________________________________________________
Date: Aug 27, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: Parking Brake Questions
> >Putting an expensive two-port valve between the master and the slave cyl will >give you brake failure (if engaged) like you said. I suggested a different >valve placement, putting the valve between the master cyls and the reservior, >like Mooney did. You could use a single, less expensive valve this way, and it >would seem that this one valve would hold hyd press too. It would seem that >you *might* get some minimal braking with the valve closed, too. > >Any Mooney drivers on the list? Does the parking brake system function easily >with minimal maintenence? KISS, ya know. I would hope you get to know me before you KISS me. :^) All kidding aside, I would want to see how that holds the pressure. I know that everything on the high pressure side of the master cylinder is designed to hold pressure but I am not sure that the low pressure/reservoir side of the master cyl is. I guess it would depend on the design of the seals in the master cyl. Putting the parking brake valve on the high pressure side will always work regardless of the design the master cyl. Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 27, 1998
From: shelbyrv6a(at)mindspring.com (Shelby Smith)
Subject: Mail Editing on Return
Matt, I Emailed a message today and when it came across the list is was missing my copy. Are you now editing out the return body to the sender. If not I may be having a problem. Let me know. You should be able to check my message(s) for today Thanks Shelby in Nashville. ________________________________________________________________________________
From: "B&S Eckstein" <eckstein@net-link.net>
Subject: Re: Brake Pad Break-in
Date: Aug 27, 1998
If they are Cleveland, holes mean organic, correct. Brian Eckstein ---------- > > > Hal, > The wheel bearings come packed with grease. As I recall, my brake pads had > rivet holes, making them organic. Right? > > Regards, > Tom Craig-Stearman > tcraigst(at)ionet.net > RV-4 64ST mounting oil filler door > > > > > > >Don't tell me I have to remove wheels & brakes again! Do we have the > organic > >pads? > > > >I don't remember packing wheel bearings, am I just getting forgetful or > were > >they already packed? Or worse, did I just skip that step? > > > > > > ________________________________________________________________________________
Date: Aug 27, 1998
From: Kevin Horton <khorton(at)cyberus.ca>
Subject: Re: #!@$#^ RTV
> >Don, > > you know you'd rather drill out all those rivets rather than >starting all over >again but I really do feel for you. > In the same thread. I'm doing the ailerons for my "8" and I didn't >see anything >about using RTV on the ends of the stiffeners. It seems to me that >if I had to do >it on the tail, I should have to do it on the wings. Advice anyone? > > Bob >RV8 #423 > Bob, My understanding is that in the early days, no RTV was used. Then people, usually those with 180 hp or higher engines, started getting cracks in the elevator and/or rudder skin at the last rivet. Someone came up with the idea of using RTV to damp any vibration, and it seemed to work, so Van recommended its use. The ailerons have not been a problem, so don't bother with the RTV. I hope I have not offended anyone by implying that Van's design was not perfect from the start ;-) We don't need another flame war on what used to be a very calm, professional, indispensable, e-mail list. Happy building, Kevin Horton RV-8 (wings) khorton(at)cyberus.ca (613) 821-7862 (home) Ottawa, Canada (613) 952-4319 (work) http://www.cyberus.ca/~khorton/rv8.html ________________________________________________________________________________
Date: Aug 27, 1998
From: "Owens" <owens(at)Aerovironment.com>
Subject: $$ saving head's up
Randall Henderson wrote: Randall and all, I did exactly the same thing. I ordered my 0-360 before I knew for sure that I was going to be a Edwards flight testing our new airplane for 3 or 4 months. With that possibility, I ordered the long term storage. I had my engine drop shipped, got it, and promptly opened the vacuum bag to admire my new piece of hardware. Afterwards I figured out it was part of the storage...Duh...I guess it's not so bad because it's being kept in the air conditioned shop here at work until I have time to hang it. I do have to keep an eye on it as there are a couple of other builders here (an RV-6, a Glastar, and a new style Express) who keep drooling all over it. If I were to do it again, I wouldn't buy the long term storage. Laird in SoCal RV-6 22923 (operated the flaps electrically last night...cool!) ________________________________________________________________________________
Date: Aug 27, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Apology
I have written Brian to apologize personally for referring to him with less than flowery prose. My post to Don was supposed to go directly to Don only, but through a couple of wrong keystrokes I made an ass of myself to the entire RV community. I apologize for the post. Ed Cole ________________________________________________________________________________
Date: Aug 27, 1998
From: "Scott A. Jordan" <SAJ_SLJ(at)compuserve.com>
Subject: Re: #!@$#^ RTV
Message text written by INTERNET:rv-list(at)matronics.com >I'm doing the ailerons for my "8" and I didn't see anything about using RTV on the ends of the stiffeners. It seems to me that if I had to do it on the tail, I should have to do it on the wings. Advice anyone?< I had the same question and Van's said "DON'T DO IT!" The ailerons are out of the prop wash and are not subject to much vibration. It would also throw off the balance. Scott A. Jordan 80331 Wing skins ________________________________________________________________________________
Date: Aug 27, 1998
From: "Scott A. Jordan" <SAJ_SLJ(at)compuserve.com>
Subject: Re: #!@$#^ RTV
Don, Forget about the RTV and get on with your project. According to Van's, if your stiffners are properly placed and riveted with minimal edge distance at the trainling edge the chance of a crack are slim. You wil at least have a couple years of enjoyment and can always make a new rudder while you are flying if you detect a crack. Scott A. Jordan 80331 Wing skins ________________________________________________________________________________
From: "Tom Craig-Stearman" <tcraigst(at)ionet.net>
Subject: Re: #!@$#^ RTV
Date: Aug 27, 1998
True confessions: I too forgot the RTV in one elevator. My thinking is that I will just build a new one if it cracks. Regards, Tom Craig-Stearman tcraigst(at)ionet.net RV-4 mounting oil filler door > >Recently I got my rudder all closed up, stood back to admire it... and >realized that I forgot the RTV. ________________________________________________________________________________
Date: Aug 27, 1998
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Drill in Assembly
Note, however, that the #12 gives a looser fit than the 3/16ths. hal > Since you said you drilled but didn't rivet does hat mean that the are > still #30 sized pilot holes? If so, then I'm sure you are OK. If so, then >I'm sure you are OK. >If they are finished up to 3/16 (#12).... ________________________________________________________________________________
Date: Aug 27, 1998
From: "Douglas G. Murray" <dgmurray(at)telusplanet.net>
Subject: Re: Exhaust System Mounting Dstances
> > > The only thing I would add to your other post replies is that he now > includes a hanger system with the 6 crossover exhaust system as part of > the price. It is an elegantly simple yet adjusttable system which I > can't describe but with which I am very happy. My plane was the > prototype for this system :). I have tried my best to break it for him > but have been unable. Question - I just received my exhaust system and am very impressed however I am not sure how far below the firewall the tail pies should hang. Mr. Vetterman has made an incredibly simple but elegant hanger system for these pipes and I could lower the pipes at least 6 inches below the firewall if necessary. Have any of you builders ahead of me have any thoughts on the matter? Thanks in advance DGM RV-6 Southern Alberta ________________________________________________________________________________
From: Limaluk(at)aol.com
Date: Aug 27, 1998
Subject: Re: #!@$#^ RTV
700 hrs on my RV-6. No goo. No cracks. Don't waste your time worrying about this. Limaluk(at)AOL.com. ________________________________________________________________________________
From: Limaluk(at)aol.com
Date: Aug 27, 1998
Subject: Re: #!@$#^ RTV
700 hrs on my RV-6. No goo. No cracks. Don't waste your time worrying about this. Limaluk(at)AOL.com. ________________________________________________________________________________
From: KBoatri144(at)aol.com
Date: Aug 27, 1998
Subject: Rudder Pedal Mounting
I'm in the process of mounting the rudder pedals (the overhead variety) in my RV-6. I predrilled the two outside UMHW blocks to the skeleton (up against the outside skin, just like the blueprint seems to show). When I did this, I thought " Hmm, the side skins are not parallel at that point, and the weldment is gonna want parallel bearings, but I guess the UMHW has enough play in it so that won't be a problem." Well, it seems to be a problem. When I put the weldment in place, it pulls one of the UHMW blocks out from the side of the fuse far enough where the rear bolt won't fit. Funny enough, it seems to pull the block just far enough so it is parallel to the other block. Any suggestions other than "Buy 2 more UHMW blocks"?? Kyle Boatright ________________________________________________________________________________
Date: Aug 27, 1998
From: halk(at)sybase.com (Hal Kempthorne)
Subject: Re: Prop vibration - 0-320
I didn't hear any mention of possible engine problems or counterweight errors ?? hal ________________________________________________________________________________
Date: Aug 27, 1998
From: Michelle Hancock <mhancock(at)freewwweb.com>
Subject: Re: Fuel Tank Prep for Proseal
use 409 full strength & hot water, Scuff metal with 180 grit sandpaper . Do the final cleaning with coleman fuel, available at any Wal-Mart store. Thanks Seth Hancock JFW9855(at)aol.com wrote: > > Can any listers reccommend a cleaning agent to use when preparing my wing > skins and ribs for proseal application. I have tried naptha and a lacquer > thinner but both leave streaks while failing to remove stains from sweat,body > oil etc. Also can the inside of the tank be sanded with a scotch brite pad to > remove some of the aforementioned stains and discolorations? Thanks in > advance. > ________________________________________________________________________________
From: "JimNolan" <JimNolan(at)kconline.com>
Subject: Re: preliminary survey results
Date: Aug 27, 1998
> > robin, > what was the average primer used ( just kidding :o ) Don't laugh now, but I just bought an RV6 empanage kit and I've deleted all the primer questions for months. Now I'll have to start asking all the dumb questions I use to delete. It's been yrs. since I built my 4 and I haven't kept up with what's best today. Jim Nolan N444JN ________________________________________________________________________________
From: "mcomeaux" <mcomeaux(at)cmc.net>
Subject: 6A-QB web page
Date: Aug 27, 1998
Is there anyone on the list with a QB-6A slider web page with pictures? Or that I can possibly call for help in evening hours? Regards Mike Comeaux mcomeaux(at)cmc.net ________________________________________________________________________________
From: RV4WGH(at)aol.com
Date: Aug 27, 1998
Subject: Re: Jon's seats
Hi Michael, THEY ARE HERE!!!!!!!!!!!!!!!!!!!!! After UPS finally got them going in a northerly dirrection - not zig-zagging across the south, they were here in 2 days. Seats are great! Haven't taken them out to the shop at the airport yet but sitting in them on the floor finds them very comfortable. I was a little concerned after seeing Jon at OSHKOSH. He is taller and trimmer than I! I am 5-9, 180 lbs, he is much taller and probably doesn't weight 180 lbs. Still, the seats fit me perfectly! Thanks again for your coordination efforts. Wally Hunt Rockford, IL RV-4, canopy, instruments, install engine and cowl. ________________________________________________________________________________
From: "Rob Acker" <roba(at)globalink.net>
Subject: Unscientific GPS Antenna Review
Date: Aug 27, 1998
Listers (meaning those who took Matt's *invitation* to join the list seriously and therefore *respectfully* follow his rules in the FAQ...i.e. not those who participate in flaming, name calling, bickering, making unfounded accusations, pointed sarcasm, etc...you know who you are...please get off the list if you can't follow the rules): Given the recent thread on cost-effective GPS antennas, and my previous mentioning of a low-cost unit on the list...I offer this *VERY* unscientific test of the amplified/active Lowe Electronics GPS antenna at $65 USD delivered (www.lowe.co.uk). I purchased a Skyforce Skymap II to have both a panel mounted and portable GPS solution for my RV-6. I did not want to spend $350+ dollars on an "aviation" GPS antenna, so after researcing the specifications of the Lowe unit (it meet or beat most Comant and like specs), and given it is a supposed clone of the Terra/Trimble antenna, I gambled on trying it out for the cost. I have not flown with it yet, but after trying it here on the ground just now after receiving it, it should be great in the air. I live in a cul-de-sac of small freestanding townhomes, all two-story and about 10-15 ft. apart, so there is NOT a lot of sky available from my patio. I tried the stock antenna first, and recieved three satellites. Trying the Lowe antenna, I got FIVE locked satellites, and another two being recieved but with no lock! Moving indoors, with the only sight picture from the living room coffee table being the sliding glass door (with the next door neighboor's garage wall 12ft. away), the stock antenna registered zero satellites. Plugged in the Lowe, two solid locks! It seems to perform great...plus its only about 1 5/8" x 2" x 1/2"...far smaller than others. Rob Acker (RV-6Q). ________________________________________________________________________________
Date: Aug 27, 1998
From: MoeJoe <moejoe(at)bellatlantic.net>
Subject: IO-360 vs O-360
Hey guys, I know this has nothing to do with shipping costs, but I'd like to ask an engine question. I'm starting to look for a powerplant, and am torn between the 200hp Angle Valve IO-360 and an O-360 with aftermarket fuel injection. Here is what I ahve heard so far. Please let me know if you know different: -200hp IO-360A does not really produce 200 hp, it Dynos about 190. -IO-360A's counterweighted crank is not good for aerobatics, or idle approaches -IO-360A is 55lbs heavier then a 180hp IO-360 -Angle valves can be a maintenance problem ________________________________________________________________________________ going to get an O-360, and add an aftermarket fuel injection system, and maybe high compression pistons. What else can I do to increase performance safely? Does anyone have any suggestions? Can anyone suggest a good engine shop? -- Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe ________________________________________________________________________________
Subject: Re: Tail Wheel Steering Chain Attachment
From: smcdaniels(at)Juno.com (SCOTT R MCDANIELS)
Date: Aug 27, 1998
writes: > >I have been following the steering chain issue with some interest. I >was >never happy with the draggy springs, but they functioned just fine. >That >was until I built a new rudder to replace the old cracked one. Slight >changes in dimensions meant that I couldn't get it just right. >Removing >one link made it to tight, adding one made it far to loose. > >I entertained the idea of a solid link and last night I tried it. I >used >some 1/2" 4130 tube with a .065 wall. Two rod end bearings screwed in, >drilled and roll pinned completed the setup. Some minor bending to >clear >the rudder and align the rod ends was needed. > >I had to go flying to try it out. Response is positive and lively on >the >ground. I found I was less prone to use brakes to steer. It wasn't >anymore difficult to get use to than the responsive feel we all have >come to love in our RV's when we fly. I tried some cross wind landings >as well. I was concerned that landing with the rudder and wheel cocked >might be a problem. Wasn't a problem. Even in fairly brisk crosswinds >the rudder is not deflected all that much. > >Conclusion: I like it. I will fly some more before I adopt it forever. >The assembly is less complicated and lighter than the springs. Gained >5-10 knots because of the cleaner installation ; ) > >Terry Jantzi >RV-6 C-GZRV >Kitchener > >Terry (and list), I am not meaning to say that this is entirely a bad idea but thought I would mention to use caution. The tail wheel on an RV takes a lot of abuse. It gets banged and jarred repeatedly (particularly if you use grass or dirt strips). With a direct link to the tail wheel you are transferring every bang and jar that the tail wheel feels, directly into the rudder, its hinging system, and it's control system. If you wish to change from a system that has worked many thousands of hours on RV's (and many other airplanes) please closely monitor the condition of everything related to this portion of the airplane for problems that could develop before they become serious. Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
Subject: Re: #!@$#^ RTV
From: smcdaniels(at)Juno.com (SCOTT R MCDANIELS)
Date: Aug 27, 1998
>Recently I got my rudder all closed up, stood back to admire it... and >realized that I forgot the RTV. > >How important is it anyhow? >Don Hyde > Don, I would just keep on building and not worry about it. This is a preventative measure and not all RV's even ever have the problem (because of many other factors other than just whether they had RTV installed). When I sold my RV-6A it had about 650 Hrs and no cracks on the elevators. It did have 2 small ones that had started on the rudder. I probably would have needed to repair/replace it in another couple years or so, which if you had the same experience would give you a lot of flying before you needed to worry about it. Another poster asked the question about doing the ailerons. They have never seemed to have much evidence of the cracking problem if built correctly. The skins are much shorter in cord, and they are not flying in the very turbulent prop wash. It wont hurt doing it if you want do it on the ailerons, but go easy on the rtv. From what I have seen most builders go way overboard which can have effect on the control surface balance. Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
From: KBoatri144(at)aol.com
Date: Aug 27, 1998
Subject: Rudder Pedal Mounting
I wrote: >I'm in the process of mounting the rudder pedals (the overhead variety) in my >RV-6. I predrilled the two outside UMHW blocks to the skeleton (up against >the outside skin, just like the blueprint seems to show). When I did this, I >thought " Hmm, the side skins are not parallel at that point, and the >weldment is gonna want parallel bearings, but I guess the UMHW has enough >play in it so that won't be a problem." >Well, it seems to be a problem. When I put the weldment in place, it pulls >one of the UHMW blocks out from the side of the fuse far enough where the rear >bolt won't fit. Funny enough, it seems to pull the block just far enough so >it is parallel to the other block. Don't tell me the answer... I figured it out all by myself! (Wonders never cease.) The UHMW blocks for the rudder pedals come drilled along a skewed axis, so each block has a back and a front... They won't fit the other way. Kyle (my gotcha list must be into triple digits) Boatright ________________________________________________________________________________
Subject: Re: Drill in Assembly
From: smcdaniels(at)Juno.com (SCOTT R MCDANIELS)
Date: Aug 28, 1998
>Note, however, that the #12 gives a looser fit than the 3/16ths. > >hal > True! But if you drill a perfect true to size 3/16 hole it is quite difficult to put an AN3 (3/16) bolt into it because the are essentially the same size. Which is the same reason that we use a #40 (or for some builders #41) hole for a 3/32 rivet. Try drilling a hole with a 3/32 bit and then slip a rivet into it! Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ace between the firewall bottom and the cowl scoop. The lower you put them the better it is for reducing noise, exhaust drumming on the belly, and exhaust stains on the belly. The higher you keep them the more aft the exhaust blast is (maybe slight speed benefit) and possibly less drag keeping them well out of the slip stream. Scott McDaniels These opinions and ideas are my own and do not necessarily reflect the opinions of my employer. ________________________________________________________________________________
Date: Aug 28, 1998
From: "Horace W. Weeks" <74664.2105(at)compuserve.com>
Subject: Rudder Pedal Mounting
The UHMW blocks are bored at an angle to compensate for the angle of the longerons. You can check each block to determine the angle and then mount it on the longeron to allow each rudder pivot tube to be in alignment; i.e. turn the block that seems wrong end for end and it should fit OK. I guess I am trying to say that there is no difference between the right side block and the left side block. Just flip it over if it doesn't seem to fit. Ace Weeks RV-6 Working on the instrument panel ________________________________________________________________________________
From: "Leslie B. Williams" <lesliebwilliams(at)email.msn.com>
Subject: Re: Exhaust System Mounting Dstances
Date: Aug 27, 1998
If you fit the traditional scoop on in the traditional manner, you will probably find some interference in putting your pipes six inches below the firewall. Of course, I guess you could cut some slots in the scoop for them! Actually, on my -6A with 0-360A1A there's just barely enough clearance on the left pipe when it's placed in the optimum position (turn down pointed in and pipe about 3/8" below the firewall) so that it won't burn the type S cowl without installing a heat shield. I just talked to Larry last night and ordered the hanger kit. He mentioned that the honeycomb area of the type S cowl is somewhat thicker which also contributes to the close fit. Les Williams/RV-6AQ/ Tacoma WA >not sure how far below the firewall the tail pies should hang. Mr. Vetterman has >made an incredibly simple but elegant hanger system for these pipes and I could >lower the pipes at least 6 inches below the firewall if necessary. Have any of >you builders ahead of me have any thoughts on the matter? > >Thanks in advance >DGM RV-6 >Southern Alberta ________________________________________________________________________________
From: Greg Young <gyoung@cs-sol.com>
Subject: Rudder Pedal Mounting
Date: Aug 27, 1998
Kyle, Check the blocks carefully. The holes are not drilled perpendicular but are at a slight angle to accomodate this. Swap and rotate the blocks til they match the skins. If you've already drilled the fuselage and they no longer match you can shift them fore or aft and drill new mounting holes. Many people drill multiple sets of mounting holes so they can shift the pedals later. Greg Young RV-6 N6GY (reserved) finishing kit I'm in the process of mounting the rudder pedals (the overhead variety) in my RV-6. I predrilled the two outside UMHW blocks to the skeleton (up against the outside skin, just like the blueprint seems to show). When I did this, I thought " Hmm, the side skins are not parallel at that point, and the weldment is gonna want parallel bearings, but I guess the UMHW has enough play in it so that won't be a problem." Well, it seems to be a problem. When I put the weldment in place, it pulls one of the UHMW blocks out from the side of the fuse far enough where the rear bolt won't fit. Funny enough, it seems to pull the block just far enough so it is parallel to the other block. Any suggestions other than "Buy 2 more UHMW blocks"?? Kyle Boatright ________________________________________________________________________________
Date: Aug 27, 1998
From: "Douglas G. Murray" <dgmurray(at)telusplanet.net>
Subject: Re: Rudder Pedal Mounting
> I'm in the process of mounting the rudder pedals (the overhead variety) in my > RV-6. I predrilled the two outside UMHW blocks to the skeleton (up against > the outside skin, just like the blueprint seems to show). When I did this, I > thought " Hmm, the side skins are not parallel at that point, and the > weldment is gonna want parallel bearings, but I guess the UMHW has enough play > in it so that won't be a problem." > > Well, it seems to be a problem. When I put the weldment in place, it pulls > one of the UHMW blocks out from the side of the fuse far enough where the rear > bolt won't fit. Funny enough, it seems to pull the block just far enough so > it is parallel to the other block. > > Any suggestions other than "Buy 2 more UHMW blocks"?? > > Kyle Boatright Kyle - I has been awhile but I recall the same thought process when I hung my rudder pedals. I found that if you look real careful you will find that Van's drills the rudder cross shaft holes at a slight angle to take care of the narrower measurement at the front. I found that a bit of switching the UHMW around will help you find the angle that works best and all will be well again. Keep building - it gets lots better from now on :-) DGM RV-6 Finish kit Southern Alberta ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Aug 28, 1998
Subject: Re: Unscientific GPS Antenna Review
Rob; The GPS antenna you got from Lowes Electronics sounds great. Will it work with the Garmin Pilot III? I assume it will work with any GPS. Can you give a model # and more specifics? I would like to try one. Thanks. Von Alexander RV-8 N41VA MAlexan533(at)aol.com ________________________________________________________________________________
From: "Rob Acker" <roba(at)globalink.net>
Subject: Re: Unscientific GPS Antenna Review
Date: Aug 27, 1998
> > Rob; The GPS antenna you got from Lowes Electronics sounds great. Will it work > with the Garmin Pilot III? I assume it will work with any GPS. Can you give a > model # and more specifics? I would like to try one. The antenna comes standard with a BNC connector. Lowe also has available a BNC to MCX (garmin type) adapter at reasonable cost. Check out the web site for details/specifics/prices. Rob Acker (RV-6Q, finishing up canopy skirts). ________________________________________________________________________________
Date: Aug 27, 1998
From: Blake Harral <bharral(at)home.com>
Subject: Re: IO-360 vs O-360
MoeJoe wrote: > > > Hey guys, I know this has nothing to do with shipping costs, but I'd > like to ask an engine question. I'm starting to look for a powerplant, > and am torn between the 200hp Angle Valve IO-360 and an O-360 with > aftermarket fuel injection. Here is what I ahve heard so far... > maybe high compression pistons. What else can I do to increase > performance safely? Does anyone have any suggestions? Can anyone Moe, Lycoming did make a fuel-injected PARALLEL valve, non-counterweighted 360 engine. It is designated as an IO-360B1B, and this is pretty much what you will have if you add a Bendix fuel injector to an O-360A1A (the model that Van's sells). Fuel injection does not buy more horsepower, but rather better fuel distribution, which allows for more agressive leaning without engine roughness, and thus better economy. Less susceptible to icing, and aerobatic also. The more HP available from an IO-360A1A comes from: 1) A better induction system ('tuned' induction) 2) Angle valve cylinders, which supposedly 'flow' better 3) Higher compression (8.7 vs 8.5, if I recall correctly) 4) I think Lycoming introduced a different (from other engine models) camshaft for this engine sometime during its production. I have been told by an engine shop that the differences are minor. It is possible to make the IO-360A1A induction system fit on an O-360, I think you have to bend the induction pipes slightly. I bought an engine with this mod, but ultimately traded it (induction system) for the original style, since I have an RV-4 and did not feel like reworking the cowl (should be no problem for an RV-8) It is also possible, and quite easy to raise the compression by putting in different pistons. I'm using 9:1 myself, and there are 10.5:1 pistons available. My engine 'consultant' estimated 10 extra HP from raising compression ratio from 8.5 to 9.0. Incidentally, the XP-360 engine (new on the marketplace, it's a Lyc 0-360 clone built with parts from Superior), uses these same pistons, for an dyno'ed 190 HP, they claim. All that said, the quick, easy way to get more HP is to simply over-rev the engine. There are many 150HP-160HP RVs that get some _very_ good performance numbers using this strategy. The wood props seem to take such over-reving in stride, but I would not do this if you are going to use a constant-speed prop (or any metal prop, for that matter). Dave Ander's very fast RV-4 uses the big angle-valve engine AND high compression AND he over-revs his constant-speed prop (AND a bunch of other mods as well). However, he reports that this prop gets _much_ better care and inspections than is the norm, including annual disassembly and X-RAYs, if I recall correctly. Is over-revving the engine by 8% or so 'hard' on it? Will it decrease TBO? By how much? I don't know the answer. I suspect most of the listers don't know either, but I still be interested in their opinions. I'll venture a guess that among experimental aircraft, there exists a body of evidence to suggest that over-reving a carefully-put-together Lycoming engine/wood prop will not result in a catastrophic failure within the first few hundred hours. I apologize for getting so long-winded. Blake Harral ________________________________________________________________________________
Date: Aug 28, 1998
From: MICHAEL <lottmc(at)datasync.com>
Subject: Re: Jon's seats
That's great, Wally. I'm glad they finally made it, safe and sound. See ya on the list. Michael. ________________________________________________________________________________
From: FMark40(at)aol.com
Date: Aug 28, 1998
Subject: Re: Unscientific RV survey
In a message dated 8/27/98 9:58:15 AM Eastern Daylight Time, robin.y.wessel(at)exgate.tek.com writes: > Being a builder, I > alway wanted to know what other people are putting into their RV's. Aluminum and rivets. Lots of rivets. Mark McGee RV 4 Builder ________________________________________________________________________________
From: BSivori(at)aol.com
Date: Aug 28, 1998
Subject: Re: IO-360 vs O-360
Blake @ All I juts had an LIO360 C1E6 Overhauled for my Seneca, I have about 500 hours left on my left engine IO360 C1E6 - my thinking was to startr shopping for a Case, Cam & Crank, now - re-build the motor & install it on the Seneca, the take the existing IO360 C1E6 and rebuild it for the RV6. The question is will a C1E6 work on the RV ? BSivori @AOL.Com Wings Closed N929RV ( Reserved ) ________________________________________________________________________________
From: BSivori(at)aol.com
Date: Aug 28, 1998
Subject: Re: Unscientific RV survey
<< Being a builder, I > alway wanted to know what other people are putting into their RV's. >> Money, Lots of Money - Lot's of Time - However what do we get out of it.? Besides a great Airplane to fly and have fun with - the knowledge that a Novice Builder like my self has gained by its self is priceless, along with all the E-Mail friends on the list, and the other CRAZY BUILDERS we meet. We will not speak of Arguements with the wife, etc that comes with the territory BSivori(at)AOL.Com N929RV ( Reserved ) Wings CLosed ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 28, 1998
Subject: Direct Tail Wheel Steering
<< I am not meaning to say that this is entirely a bad idea but thought I would mention to use caution. The tail wheel on an RV takes a lot of abuse. It gets banged and jarred repeatedly (particularly if you use grass or dirt strips). With a direct link to the tail wheel you are transferring every bang and jar that the tail wheel feels, directly into the rudder, its hinging system, and it's control system. snip Scott McDaniels >> Now I remember why the direct connection was not always a good idea! That would explain the ONE tube connection I saw with a slip joint and a spring in the middle. How difficult and heavy would such a connection be? It would seem to weigh the same as the springs/chains, but it might be somewhat more streamlined. Maybe one of the machinists on the list will come up with a prototype.... Dang. There goes my 10 kt speed increase.. :-( Check six! Mark ________________________________________________________________________________
Date: Aug 28, 1998
From: Chuck Brietigam <brietig(at)ibm.net>
Subject: Re: Conical engine mounts
For some reason, I am having a hard time trying to locate the part number and a product source for conical engine mounts. These are the straight mounts for an acrobatic IO-360 engine (hard rubber biscuits). The good people at the Lord Corporation seem to want to build me a new "wheel". I'm just looking for an "off the shelf" hard rubber mount. Thanks. Chuck Brietigam. RV-3 coming out of the paint shop this weekend! ________________________________________________________________________________
Date: Aug 28, 1998
From: Terry Jantzi <tjantzi(at)netrover.com>
Subject: Re: Tail Wheel Steering Chain Attachment
> > Has anyone checked to see what happens to the > geomerty of the tail wheel setup? Does the distance > from the tailwheel steering horn to the rudder horn > change with verticle movement of the tailwheel? > What about shock and vibration loads? Would not > the spring set up absorb thesr loads? Yes it does change. When the tail spring unloads, the distance increases. I don't know how much deflection the spring goes through during a hard landing. I set the link up for the loaded condition. The rod end bearings if aligned properly will easily accommodate the change in angle. I bounced the tail up and down and as the distance changes the rudder deflects a tiny amount each way. The only time consuming adjustment is getting the full swivel tailwheel to unlock at the same time on both sides. My tailwheel unlatches just before the rudder hits the stop. The first time I tried, it the wheel wouldn't unlock on the right side. Shortening the link (its on the left side) a little tiny bit allowed everything to work properly. I don't know how much of a maintenance item the rod ends will be. They are in a vibration area during taxing. I put the rod ends on top of the rudder and tail wheel horn for easy inspection. I haven't cut the right hand horn off the tailwheel yet as this is an experiment only. Terry Jantzi Kitchener RV-6 C-GZRV -- http://netrover.com/~tjantzi/terry/ ________________________________________________________________________________
Date: Aug 28, 1998
From: Terry Jantzi <tjantzi(at)netrover.com>
Subject: Re: Tail Wheel Steering Chain Attachment
SCOTT R MCDANIELS wrote: > >Terry (and list), > I am not meaning to say that this is entirely a bad idea but thought I > would mention to use caution. > The tail wheel on an RV takes a lot of abuse. It gets banged and jarred > repeatedly (particularly if you use grass or dirt strips). > > With a direct link to the tail wheel you are transferring every bang and > jar that the tail wheel feels, directly into the rudder, its hinging > system, and it's control system. Yes this does concern me. I don't necessarily want to build a new rudder anytime soon. I didn't feel any alarming bangs and jars being transmitted back through the system during high speed taxiing and during landing. Admittedly I do fly off of fairly smooth runways. One very big benefit that I have noticed. My wet compass which is mounted on the glare shield has stopped shaking. I have had the prop dynamically balanced and have a silky smooth engine at cruise settings. However, the compass sitting on a very bouncy part of the glare shield has always vibrated. Tom Martin when flying beside me has commented on the springs fluttering. They actually got worse after I had shrink tubed the chains and the big spring. I was tryin to visually and aerodymanically clean up that area. With the rigid link there is less chance for flutter. Maybe the lesser vibration in flight will provide more benefits than the periodic stresses experienced during ground operations. I do have a lot of money invested in the panel for toys that like a smooth enviroment. Terry Jantzi Kitchener RV-6 C-GZRV ________________________________________________________________________________
From: ABAYMAN(at)aol.com
Date: Aug 28, 1998
Subject: Re: AN BOLT SIZES
Dear listers, about to install all those angles to the main spar, the bag of bolts ( bunches of different sizes ) my question, where can i find a chart so i can find the correct size bolt for the right station, i'm not familiar with -15 -8 etc. i know their all the same diameter, but i can't translate the lenght, also there are 2 bolts with holes drilled in the ends, i don,t want to put those in the wrong place, any help scott winging it in tampa ________________________________________________________________________________
Date: Aug 28, 1998
From: Terry Jantzi <tjantzi(at)netrover.com>
Subject: Re: Direct Tail Wheel Steering
Mlfred(at)aol.com wrote: > > Now I remember why the direct connection was not always a good idea! That > would explain the ONE tube connection I saw with a slip joint and a spring in > the middle. How difficult and heavy would such a connection be? It would seem > to weigh the same as the springs/chains, but it might be somewhat more > streamlined. Maybe one of the machinists on the list will come up with a > prototype.... I have already thought of that and am working on the Mark II version. I won't be happy until my new improved steering link is heavier and has a higher parts count than the system it was designed to replace. That is evolution, right? > > Dang. There goes my 10 kt speed increase.. :-( > > Check six! > Mark Carefull unbiased testing has shown a 15 kt increase :-) Terry Jantzi Kitchener RV-6 C-GZRV -- http://netrover.com/~tjantzi/terry/ ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Exhaust System Mounting Dstances
Date: Aug 28, 1998
This question and answers are very timely. I'm ordering my hangers from Vetterman today and needed that same question answered. Thanks! Jim Sears in KY RV-6A N198JS (Working on the cowl inlets and FAB to scoop) ________________________________________________________________________________
From: ethereal(at)SPAMnet.att.net (Student Pilot)
Subject: Re: Auto Engine in RV6
Date: Aug 28, 1998
I seem to remember some guys who were doing auto engine firewall forward packages for the RV6. I cannot seem to find their website anymore, does anyone know the URL? thanks (replace SPAMnet with worldnet in email address to reply) ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: Parking Brake Questions
Date: Aug 28, 1998
> > You do have to consider what happens if you inadvertanly turn it on when > you aren't trying to park. Presto! Instant brake failure. > >snip good AD info > > Brian Lloyd >> > All of these parking brake valves that I am aware of have a check valve in them so even if the valve is closed it will allow brake application. However that fluid is trapped, And so presto! Instant tire failure ;-) I would not install one that did not have a check valve in it. Tailwinds, Doug Rozendaal dougr(at)petroblend.com http://www.petroblend.com/dougr ________________________________________________________________________________
From: AcroII(at)aol.com
Date: Aug 28, 1998
Subject: Re: Tail Wheel Steering Chain Attachment
In a message dated 8/27/98 11:23:07 PM Central Daylight Time, smcdaniels(at)juno.com writes: << Gained 5-10 knots because of the cleaner installation ; ) >> I'm amazed at this gain in speed. How did you verify this? Tom De Winter ________________________________________________________________________________
From: "Robert D. Cabe" <robert.cabe(at)usaa.com>
Subject: Tail Wheel Steering Chain Attachment
Date: Aug 28, 1998
Terry, Really appreciate your notes on your installation. I should be flying by the end of the year and I intend to use the same arrangement you're using. Thanks, Bob San Antonio -----Original Message----- From: Terry Jantzi [SMTP:tjantzi(at)netrover.com] Sent: Friday, August 28, 1998 7:36 AM To: rv-list(at)matronics.com Subject: Re: RV-List: Tail Wheel Steering Chain Attachment > > Has anyone checked to see what happens to the > geomerty of the tail wheel setup? Does the distance > from the tailwheel steering horn to the rudder horn > change with verticle movement of the tailwheel? > What about shock and vibration loads? Would not > the spring set up absorb thesr loads? Yes it does change. When the tail spring unloads, the distance increases. I don't know how much deflection the spring goes through during a hard landing. I set the link up for the loaded condition. The rod end bearings if aligned properly will easily accommodate the change in angle. I bounced the tail up and down and as the distance changes the rudder deflects a tiny amount each way. The only time consuming adjustment is getting the full swivel tailwheel to unlock at the same time on both sides. My tailwheel unlatches just before the rudder hits the stop. The first time I tried, it the wheel wouldn't unlock on the right side. Shortening the link (its on the left side) a little tiny bit allowed everything to work properly. I don't know how much of a maintenance item the rod ends will be. They are in a vibration area during taxing. I put the rod ends on top of the rudder and tail wheel horn for easy inspection. I haven't cut the right hand horn off the tailwheel yet as this is an experiment only. Terry Jantzi Kitchener RV-6 C-GZRV -- http://netrover.com/~tjantzi/terry/ ________________________________________________________________________________
From: MAlexan533(at)aol.com
Date: Aug 28, 1998
Subject: Re: Unscientific GPS Antenna Review
Does anybody know the web page address for Lowes Electronics? The address listed by Rob is listed as an unknown host. I would like to obtain one of their catalogs. Thanks. Von Alexander RV-8 N41VA MAlexan533(at)aol.com ________________________________________________________________________________
From: donspawn(at)Juno.com
Subject: Re: AN BOLT SIZES
Date: Aug 28, 1998
, where can i find a chart so i can find the correct size bolt for the right station, i'm not familiar with -15 -8 etc. i know their all the same diameter, but i can't translate the lenght, also there are 2 bolts with holes drilled in the ends, i >don,t want to put those in the wrong place, any help >scott >winging it in tampa Scott: In lieu of buying the length tool , use the chart in your Aircraft S&S catalog. IT will cover drilled heads & shakes and gives the lengths of the dash #s. Don Jordan ~ 76DJ ~ 6A fuselage ~ Arlington,Tx ~ donspawn(at)juno.com> ________________________________________________________________________________
Date: Aug 27, 1998
From: Denis Walsh <dwalsh(at)ecentral.com>
Subject: Re: Exhaust System Mounting Dstances
Douglas G. Murray wrote: > > Question - I just received my exhaust system and am very impressed however I am > not sure how far below the firewall the tail pies should hang. Mr. Vetterman has > made an incredibly simple but elegant hanger system for these pipes and I could > lower the pipes at least 6 inches below the firewall if necessary. Have any of > you builders ahead of me have any thoughts on the matter? > > Thanks in advance > DGM RV-6 > Southern Alberta I found that a half inch below the bottom of the firewall is optimum. When I had it higher it banged against the hinge pin in service and much lower it bangs against the cowl! The inboard/outboard location is equally close as the Robbins heat muffs will want to touch the cowl at their outboard side. It is really a close fit in the 6A so you really need all the adjustments on the hanger and on the muffs. D Walsh > > ________________________________________________________________________________
Date: Aug 27, 1998
From: Denis Walsh <dwalsh(at)ecentral.com>
Subject: Re: $$ saving head's up (was bend over, etc.)
Randall Henderson wrote: > > >...I hope others have not been discouraged from posting items that > > may save some of us "only" $300. I am in the group that still considers > > $300 an amount worth saving if possible. > > Me too. So here's one. > > If you order an engine "drop-shipped" directly from Lycoming instead of > from Van's stock, and you expect to put it on your plane soon, you can > save yourself $200 by NOT specifying the "long term storage" option. > I ordered mine with this option because I thought it meant I'd get the > dessicant plugs and preservative oil. Turns out the dessicant plugs are > not included in any case and the preservative oil is in there either > way. The option is mainly just for a vacum sealed plastic bag around > the engine and expando-foam in the crate, which I promptly cut open and > threw away when I got it since I was ready to put it on the plane right > away. Dessicant plugs can be got from ACS for $2.50 ea. > > I don't blame Vans for this (although I think it would be nice if they'd > add an explanation of what the option is in the catalog). I just made a > wrong assumption about what long-term storage was, and it cost me $200. > Hopefully this information will save someone else from making the same > mistake. > > Note that ALL engines ordered from Van's stock DO have this option since > they can sit on the shelf a while if they go there first. So if you > order from stock you should expect to pay this in any case (says so in > the catalog). > This checks with my experience. I too ordered the long term storage and agree it is something to carefully consider, for the reasons you stated ; however there might also be a $200 difference in shipping cost depending on where you are receiving it and/or the agreement with the shippers!! Thsi is a complicated choice. I will look up my shipping cost (from vans to Denver) the next time I go to the hangar, and maybe if you will post yours we can get a guess? BTW I noticed the long term storage box was smaller and lighter than the other one. Another variable is that at the beginning of the year you may be able to get a vans engine shipped at last years price if he has some left over. Most years it goes up around that much or more... So it depends on when you are shopping. ________________________________________________________________________________
From: "Robert Acker" <robert.acker(at)ingrammicro.com>
Subject: Unscientific GPS Antenna Review
Date: Aug 28, 1998
>I am seriously considering purchasing the SkymapII for my RV-4. Why did you >choose that unit over, say, a Garmin GPS-195? > >Also, did you panel mount (i.e., recess), or surface mount it? > >Michael Pilla Mike, The Garmin does not have a panel mount solution (short of permanently mounting it in a non-standard vertical cutout). I wanted something I could panel mount (via the Skyforce rack mount) and take home with me for flight planning/other use. If I decide to upgrade to the latest and greatest IFR GPS later, I have a standard 6.25" cutout ready for it. Rob Acker (RV-6Q). ________________________________________________________________________________
Date: Aug 28, 1998
From: Dan Brown <danb(at)accex.net>
Subject: Superior O-360?
I recall that, a couple of years ago, there was talk of Superior producing engine kits, which would have all the parts for, say, an O-360, but obviously wouldn't be certified (and would be assembled at home). Never heard any more about it, until yesterday, when I saw a post referring to an O-360 clone made with superior parts. Anyone know what's up with this? -- Dan Brown, KE6MKS, danb(at)accex.net Meddle not in the affairs of dragons, for you are crunchy and taste good with ketchup. ________________________________________________________________________________
From: "Robert Acker" <robert.acker(at)ingrammicro.com>
Subject: Re: Unscientific GPS Antenna Review
Date: Aug 28, 1998
> >Does anybody know the web page address for Lowes Electronics? The address >listed by Rob is listed as an unknown host. Von, I just tried the address I posted (http://www.lowe.co.uk), still works fine. Rob Acker (RV-6Q). ________________________________________________________________________________
From: ABAYMAN(at)aol.com
Date: Aug 28, 1998
Subject: Re: Auto Engine in RV6
STUDENT PILOT try http://www.beltedair.com/technical.htm scott winging it in tampa ________________________________________________________________________________
Date: Aug 28, 1998
From: Jerry Springer <jsflyrv(at)ix.netcom.com>
Subject: Re: Tail Wheel Steering Chain Attachment
> << Gained 5-10 knots because of the cleaner installation ; ) >> > > I'm amazed at this gain in speed. How did you verify this? > > Tom De Winter > I think he is pulling your chain. LOL -- Jerry Springer RV-6 N906GS First flight July 14, 1989 :-) Hillsboro, OR jsflyrv(at)ix.netcom.com ________________________________________________________________________________
Date: Aug 28, 1998
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Re: Conical engine mounts
Chuck, You've got an RV-3 with an AIO-360 engine in it! Let me ask you this, do wear a "G" suit when you fly it? And does it "take off" or do you "LAUNCH" it? Enquiring minds want to know! Al > > For some reason, I am having a hard time trying to locate the part number and a >product source for conical engine mounts. These are the straight mounts for an >acrobatic IO-360 engine (hard rubber biscuits). The good people at the Lord >Corporation seem to want to build me a new "wheel". I'm just looking for an "off >the shelf" hard rubber mount. Thanks. >Chuck Brietigam. RV-3 coming out of the paint shop this weekend! > ________________________________________________________________________________
From: "Larry McKee" <lmckee(at)cnetech.com>
Subject: Re: Auto Engine in RV6
Date: Aug 28, 1998
-----Original Message----- From: Student Pilot <ethereal(at)SPAMnet.att.net> Date: Friday, August 28, 1998 7:19 AM Subject: Re: RV-List: Auto Engine in RV6 > >auto engine firewall >forward packages for the RV6. > Try Belted Air Power, Las Vegas, NV 702-384-8006 ________________________________________________________________________________
From: McLaughlJR(at)aol.com
Date: Aug 28, 1998
Subject: Re: AN BOLT SIZES
Scott - there is a nice almost-pocket-sized blue covered handbook that you need to get on aircraft hardware that lists and shows all of the pertinent info. Mine cost ~$8 a while back, and should be available from EAA, or the tool guys. I forget the name, but it's intuitively aircraft hardware. Also, you might want to get a bolt gauge that will save you the measuring - also from the tool guys. If I remember correctly, bolt lengths are in eighth inches, and when you get past 7/8s, the second digit increases by one, and the first digit starts over at 0. Therefor, a -15 is an inch, and 5/8s. I think this is right. I recommend the book. Good luck. Joel McLaughlin -6 wings N.C. ________________________________________________________________________________
From: CW9371(at)aol.com
Date: Aug 28, 1998
Subject: Re: Superior O-360?
> I recall that, a couple of years ago, there was talk of Superior > producing engine kits, which would have all the parts for, say, an > O-360, but obviously wouldn't be certified (and would be assembled at > home). Never heard any more about it, until yesterday, when I saw a > post referring to an O-360 clone made with superior parts. Anyone know > what's up with this? Superior is coming out with engines. They have started up a company by the name of XP. The engines will be available in kit form or assembled. Fuel injection is an option. An assembled O-360 is suppose to run about $17,000. Assesemble it yourself and save about $2000. The Engine is suppose to make about 190 hp. They are not completly up and running yet as when I talked to them the saleperson was working out of his home. I would give you his name and number but i dont have it on hand. However they are sending me a brochure on the engines and I will post all the material in it at that time. If you need the number sooner you can check the archives as it was posted, or perhaps someone else will post it again. Hope this helps. Chris Harmon Rocket Builder RV 4 on steroids ________________________________________________________________________________
Date: Aug 28, 1998
From: Randall Henderson <randall(at)edt.com>
Subject: Re: Exhaust System Mounting Dstances
Some others have responded to this question already but there's one point I'm not sure was made clear -- that is do NOT try to set up your exhaust hangars until after the cowl is fitted! I thought I could do so, I mean that cowl looked so big and the scoop so roomy I figured I could just put the pipes where they looked about right.... WRONG! Of course I got my exhaust system before Vetterman started shipping his with the hangars so I had to fabricate an exhaust hangar system twice :-( Randall Henderson, RV-6 (engine/finish Portland, OR http://www.edt.com/homewing randall(at)edt.com ________________________________________________________________________________
From: "Ross Mickey" <rmickey(at)ix.netcom.com>
Subject: Gap b/t Rear Window Sides and Skin
Date: Aug 28, 1998
I have been fitting the tip-up canopy on my 6A using the notes provided by Dave McManmon and Will Cretsinger (which are great by the way) and felt I was going along very well. I didn't push the sides in enough so I have a bit of a gap in the front but I can live with that using sealer and the fiberglass fairing. I am concerned about a gap I have in the rear window. It fits flush with the aft skin at the top and at the sides. In-between, (at the 8-10 o'clock positions as you face the passenger side of the window)), there is a 12" area (on both sides not just the passenger side) which has about a 1/2" gap between the skin and window. I have already cut the canopy so I can't shift front to back. I can push the window up to meet the skin. If I drill this way, I think I will end up with small puckers between the screws (I am not using pop rivets). Any advise, comments or reassurances? Ross Mickey ________________________________________________________________________________
Date: Aug 28, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: IO-360 vs O-360
<19980826.201831.11206.0.wstucklen1(at)juno.com> <35E61818.ED94DC71(at)bellatlantic.net> >Is over-revving the engine by 8% or so 'hard' on it? Will >it decrease TBO? By how much? I don't know the answer. I suspect >most of the listers don't know either, but I still be interested >in their opinions. I'll venture a guess that among experimental >aircraft, there exists a body of evidence to suggest that >over-reving a carefully-put-together Lycoming engine/wood prop >will not result in a catastrophic failure within the first few >hundred hours. Lycoming makes a version of the [I think ] O-320 for use in helicopters designated the HO-320 (it may be the HO-360). This engine has a red-line of 2900 RPM. I sincerly doubt they are changing the crank, rods, pistons, jugs, cam, or lifters for this operation. Based on this I have added the high-compression (10:1) forged pistons from Lycon and arbitrarily set my red-line to 2900 RPM. I am keeping my old wood prop and will see how it behaves with the extra horsepower. I am hoping that it will let the engine reach 2900 RPM at full throttle in level flight since with the stock O-320-D2J it would just reach 2700 RPM at full throttle in level flight. I will post my experience when I fly it, hopefully tomorrow. (I know, I keep saying that but I discovered an interference problem between the exhast and the cowl when I finally got it all buttoned up last night.) Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 28, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: Parking Brake Questions
>All of these parking brake valves that I am aware of have a check valve in >them so even if the valve is closed it will allow brake application. However >that fluid is trapped, And so presto! Instant tire failure ;-) > >I would not install one that did not have a check valve in it. Ah well, I am not up to trying to get a different parking brake valve certified for my Comanche. It is just too much of a pain. I will just settle for not being stupid. BTW, along these lines we did try to get something certified for the Comanche. Turns out that there is a version of the O-540 260hp that is carburated instead of injected. It is an exact bolt-in fit for my 1960 Comanche and the factory-overhauled 260 was $1000 cheaper than the factory-overhauled 250 hp it was going to replace replaced. The engine/prop combo was even in the Comanche a couple of years later. A no-brainer, right? Well, the FAA told us we had to relicense the Comanche in the experimental catagory, do a 50 hour fly-off, AND (this is the good part) do a formal fly-over sequence to ensure that the aircraft now meets current EPA noise footprint requirements! The fact that the airframe/engine/prop combo was 100% identical to a Comanche of a couple years later didn't faze 'em at all. Fortunately Roy Lopresti came to our rescue with his recently-acquired STC to do what we had done. Boy, dealing with experimental/amateur-built is soooooo easy by comparison. Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 28, 1998
From: charles(at)onramp.net (charles young)
Subject: Parking Brake Questions
The simple parking valve, may be installed directly below a single resivoir and from the parking valve your lines go to the pressure cylinders attached to your rudder pedals. You then simply apply pressure to both wheel brakes and set the parking valve, which closes the return supply of fluid to the cylinder. This "locks" fluid pressure to the brake pucks and sets the brake. ________________________________________________________________________________
Date: Aug 28, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: GPS antenna location on RV-4
Well, the RV-4 is all done and ready to fly (I think). All the antennas (transponder, comm, nav, and marker beacon) are all mounted on the belly. The last item is the GPS antenna which needs to go on the top of the airplane for obvious reasons. The antenna is a MaCom "hocky puck" antenna. It has a flat bottom and uses 4x#6 screws for mounting. I figure I can mount it one of three places: 1. on the skin ahead of the canopy (really close to the radios); 2. on the top of the roll bar; 3. over the baggage compartment but still inside the canopy. I have two questions: 1. Has anyone tried any of these locations, and, if so, how do they work, relatively speaking? 2. If someone has mounted a hocky puck antenna over the baggage compartment or ahead of the canopy, how have they dealt with a flat-bottomed antenna being mounted to the curved skin? Machine an adaptor? Bolt it down and let the chips fall where they may? (The latter is the suggestion I got from someone at Oshkosh.) Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 28, 1998
From: Bill Thomas <wd_thomas(at)earthlink.net>
Subject: Re: Auto Engine in RV6
The main source I know about is Belted Air Products. Don't know their URL, but just put their name into your search engine and it will pop up. I have talked with them at length, and they seem to know their stuff. Another source is Northwest Aero Products. Bill Thomas -6A Fuselage out of jig Student Pilot wrote: > > I seem to remember some guys who were doing auto engine firewall > forward packages for the RV6. I cannot seem to find their website > anymore, does anyone know the URL? > > thanks > > (replace SPAMnet with worldnet in email address to reply) > ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 28, 1998
Subject: Barnard RV-6 Holy Cowl available again
Listers: Mr Sam James called me this morning, and said he had purchased the mold for the Barnard IO-360 RV-6 cowl. Sam makes the plenum for this and other applications, as well as wheel pants and root fairings. Call Sam at 561-675-4493. Check six! Mark ________________________________________________________________________________
From: "Pilla, Michael" <mpilla(at)mitre.org>
Subject: Unscientific GPS Antenna Review
Date: Aug 28, 1998
Thanks for the quick reply, Rob. I was going to fabricate something to hold the 195, if I choose that one. Still leaning towards the SkymapII, though. I would be happy to hear about your actual flying experiences with it. Which dealer did you purchase your unit from, if you don't mind my asking? Also, what accessories did you purchase at the same time? This is the last piece of Avionics I need; have the Terra transponder and com, all my instruments. Plumbing the engine, so decision time is getting very close. Thanks, again. Michael -----Original Message----- From: Robert Acker [SMTP:robert.acker(at)ingrammicro.com] Sent: Friday, August 28, 1998 11:48 AM To: 'rv-list(at)matronics.com' Subject: RE: RV-List: Unscientific GPS Antenna Review >I am seriously considering purchasing the SkymapII for my RV-4. Why did you >choose that unit over, say, a Garmin GPS-195? > >Also, did you panel mount (i.e., recess), or surface mount it? > >Michael Pilla Mike, The Garmin does not have a panel mount solution (short of permanently mounting it in a non-standard vertical cutout). I wanted something I could panel mount (via the Skyforce rack mount) and take home with me for flight planning/other use. If I decide to upgrade to the latest and greatest IFR GPS later, I have a standard 6.25" cutout ready for it. Rob Acker (RV-6Q). ________________________________________________________________________________
From: "LEIF STENER" <leif.stener(at)swipnet.se>
Subject: Canopy frame
Date: Aug 28, 1998
Hi! I about to install the canopy frame when I discoverd that the left rear tube in the canopy frame is one inch longer than the right. I have a nice curv on the right side but not on the left. Do someone on the list have the same experience or have the measurment for the length of the tubes between the weldments? Leif Stener RV-6 finishkit in Sweden ________________________________________________________________________________
From: ABAYMAN(at)aol.com
Date: Aug 28, 1998
Subject: Re: Barnard RV-6 Holy Cowl available again
mark io360 rv6 cowl ? i thought vans dosen't recommend a 200 hp motor on a rv6, if so what type of beefing up do you do to compensate? i would love to put a 200 hp on my 6a scott winging it in tampa ________________________________________________________________________________
From: "Gary Corde" <Gary_Corde(at)ars.aon.com>
Date: Aug 28, 1998
Subject: Inline Fuel Filters
Well here is the easy to install inline fuel filter we have been waiting for, complete with AN fittings no less. Check out K&N's web page at: http://www.knfilters.com/newprod.htm They are compact and flow over 15GPM with a filtration of 10 micron. I'm gonna order one for each of my tanks. I'll keep the gascolator as a water trap. Gary Corde RV6 N211GC - NJ ________________________________________________________________________________
From: "Pilla, Michael" <mpilla(at)mitre.org>
Subject: Unscientific GPS Antenna Review
Date: Aug 28, 1998
Sorry for the "list" post. I had intended for an off-line reply message and for some reason, my mailer picked up the original rv-list address instead of Rob's address. Should have checked the addressee list. A "senior moment", I guess. :-) Michael Pilla -----Original Message----- From: Pilla, Michael [SMTP:mpilla(at)mitre.org] Sent: Friday, August 28, 1998 3:49 PM To: 'rv-list(at)matronics.com' Subject: RE: RV-List: Unscientific GPS Antenna Review Thanks for the quick reply, Rob. I was going to fabricate something to hold the 195, if I choose that one. Still leaning towards the SkymapII, though. I would be happy to hear about your actual flying experiences with it. ________________________________________________________________________________
From: "Robert Acker" <robert.acker(at)ingrammicro.com>
Subject: Unscientific GPS Antenna Review
Date: Aug 28, 1998
> >Thanks for the quick reply, Rob. I was going to fabricate something to hold >the 195, if I choose that one. I was considering the 195 as well. It easily beats the Skymap in ground mapping capability, but I found the Skymap far easier to read in sunlight (the more it gets, the higher the contrast becomes). Since I intend to hook up the Navaid and fuel totalizer to the GPS, the in panel mounting of the Skymap made more sense. Check out http://ram-mount.com for a really neat mounting system if you choose the 195. >Which dealer did you purchase your unit from, if you don't mind my asking? >Also, what accessories did you purchase at the same time? Purchased mine from Eastern Avionics at OSH (they gave me the best qoutes). The accessories I got with it were an Icom A-200 Comm (I wanted freq. flip-flop and memory recall switches on top of the control stick) and a King KT-76A Xpndr . Rob Acker (RV-6Q). ________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Aug 28, 1998
Subject: Re: GPS antenna location on RV-4
My gps antenna is under the canopy over the baggage comp. Just bend up a hat section and use the legs to mount the bracket to the curved fuse surface. RV4 Stew ________________________________________________________________________________
Date: Aug 28, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: Exhaust System Mounting Dstances
>I thought I could do so, I mean that cowl looked so big and the scoop so >roomy I figured I could just put the pipes where they looked about >right.... WRONG! Of course I got my exhaust system before Vetterman >started shipping his with the hangars so I had to fabricate an exhaust >hangar system twice :-( Tell me about it. I just found out last night that I did the same thing but fortunately I could fix it by just making the cross bar shorter. Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 28, 1998
From: Scott Van Artsdalen <scott_rv4(at)yahoo.com>
Subject: Re: GPS antenna location on RV-4
It will have the best field of view mounted on top of the roll bar I'd put in on top of the baggage compartment if I were to do it. I'm going to be using a handheld unit and don't see a need to use an external antenna. I'll be mounting the unit either higher up on panel or on the glareshield. (It's a Garmin GPS III PIlot). == -- Scott VanArtsdalen RV-4 #1054 - Wings "The essence of character is doing what's right even when nobody's looking." J.C. Watts ________________________________________________________________________________
Date: Aug 28, 1998
From: Jeff Moore <jjm6898(at)unix.tamu.edu>
Subject: Re: IO-360 vs O-360
On Fri, 28 Aug 1998, Brian Lloyd wrote: > > > Lycoming makes a version of the [I think ] O-320 for use in helicopters > designated the HO-320 (it may be the HO-360). This engine has a red-line > of 2900 RPM. I sincerly doubt they are changing the crank, rods, pistons, > jugs, cam, or lifters for this operation. Based on this I have added the > high-compression (10:1) forged pistons from Lycon and arbitrarily set my > red-line to 2900 RPM. I am keeping my old wood prop and will see how it > behaves with the extra horsepower. I am hoping that it will let the engine > reach 2900 RPM at full throttle in level flight since with the stock > O-320-D2J it would just reach 2700 RPM at full throttle in level flight. > > I will post my experience when I fly it, hopefully tomorrow. (I know, I > keep saying that but I discovered an interference problem between the > exhast and the cowl when I finally got it all buttoned up last night.) > > > Brian Lloyd Lucent Technologies > brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 > http://www.livingston.com Cameron Park, CA 95682 > +1.530.676.6399 - voice +1.530.676.3442 - fax O- > > > > I hate to sound pessimistic, but torsional vibrations can come up and bite you when ever you operate a factory engine out of its design envelope (ie. different speed, prop, etc.). A helicoptor has much different inertia properties than you wooden prop. Just be careful, or have a torsional analysis performed and rest easy. Jeff jjmoore(at)tamu.edu RV-6A (wishing and dreaming stage) ________________________________________________________________________________
Date: Aug 28, 1998
From: Rob Reece <reece(at)rt66.com>
Subject: RV's/Builders in Torrance, CA area
I will be in Torrance, CA, on business from 30 Aug - 4 Sept, and would be just happier that a pig in SH_T if I could meet some fellow RV's and see some projects/flyables in the area. I'm usually out once a month or so, so you might me find me kicking rocks around at later dates? Just warning people ahead of time! :-) Thanks for any replies(offlist)! Rob Reece RV-3 SN45 (Spar mod on left wing about 1/2 done) Socorro, NM Rob Reece Microcosm c/o EMRTC New Mexico Tech Mail Station Socorro, NM 87801 Phone: (505) 835-5716 Fax: (505) 835-5714/5680 Email: reece(at)rt66.com ________________________________________________________________________________
Date: Aug 28, 1998
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Re: Barnard RV-6 Holy Cowl available again
Scott, First it's recommended that you "beef up" your bank account since the IO-360-X#X is gonna cost you more. Then your gonna have to add to the fuel fund cause your gonna use more, and last but not least you gotta do something to strengthen the relationship with your wife cause if she finds out what you did it's definitely going to strain your relationship! AL (Just bought the 200HP IO-360-C1C for the 6) > >mark >io360 rv6 cowl ? i thought vans dosen't recommend a 200 hp motor on a rv6, >if so what type of beefing up do you do to compensate? >i would love to put a 200 hp on my 6a >scott >winging it in tampa > > > > > ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <stuckle(at)ifc.utc.com>
Subject: Exhaust System Mounting Distances
Date: Aug 28, 1998
Randall, Does this mean I'm going to have a hard time retrofitting it to my already finished RV???? Fred Stucklen N925RV RV-6A E. Windsor, Ct > -----Original Message----- > From: Randall Henderson [SMTP:randall(at)edt.com] > Sent: Friday, August 28, 1998 1:23 PM > To: rv-list(at)matronics.com > Subject: Re: RV-List: Exhaust System Mounting Dstances > > > Some others have responded to this question already but there's one > point I'm not sure was made clear -- that is do NOT try to set up your > exhaust hangars until after the cowl is fitted! > > I thought I could do so, I mean that cowl looked so big and the scoop > so > roomy I figured I could just put the pipes where they looked about > right.... WRONG! Of course I got my exhaust system before Vetterman > started shipping his with the hangars so I had to fabricate an exhaust > hangar system twice :-( > > Randall Henderson, RV-6 (engine/finish > Portland, OR > http://www.edt.com/homewing > randall(at)edt.com > > > > ________________________________________________________________________________
Date: Aug 28, 1998
From: "M.Mckenna" <mmckenna(at)bellsouth.net>
Subject: Re: Tail Wheel Steering Chain Attachment
> Yes this does concern me. I don't necessarily want to build a new rudder > anytime soon. I didn't feel any alarming bangs and jars being > transmitted back through the system..... Terry, You can construct you tailwheel pushrod with two different diameter steel tubes, the larger of the tubes containing two compression springs. One spring will compress with right rudder deflection the other with left. These type pushrods are being used on some of the Tailwinds. I'm sorry I don't recall who to credit for the original design. I hope you can grasp the concept from my poor description. It does require some wielding in order to capture the springs. I have flown an example of it. Works good and should help out with damage control. BTW the Tailwind was holding up fine with the solid rod, but remember it is steel tube rudder construction. Mike Mckenna (mmckenna(at)bellsouth.net) RV-8 Flaps Lawrenceville, Ga. ________________________________________________________________________________
From: "James E. Clark" <James.E.Clark(at)worldnet.att.net>
Subject: Re: Wing Tip Storage
Date: Aug 28, 1998
I seem to recall that a beautiful yellow (with purple trim I think) RV4 at 1997 OSHKOSH had such. The builder was a "two award, two materials" winner in that his RV4 won something like "best metal" and the Glasair III that won something like "best composite" was done (at least in part) by him. I do not remember his name or N-numbers but I review of past winners should turn him up. The workmanship of course was EXCELLENT. James RV6A-QB ... rudder pedals -----Original Message----- From: Anderson, John <john.anderson(at)spcf.siemens.com> Date: Tuesday, August 25, 1998 8:46 AM Subject: RV-List: Wing Tip Storage > >I've got a RV-4 that I sometimes have a problem with fitting all the "goods" >in the storage area when my wife and I go on cross country trips. Has >anyone installed the wing tip storage area on their aircraft? What are the >pros and cons of doing this? It seems rather simple to do. Does anyone >know the maximum weight that the wing tip can hold? I have heard it's >around 10 lbs. Thanks. > >John C. Anderson >Siemens Power Corporation >1040 S. 70th Street >Milwaukee, WI 53214 >(414) 475-4201 >(414) 475-4461 - fax >E-mail: john.anderson(at)spcf.siemens.com > > > > > > ________________________________________________________________________________
Date: Aug 28, 1998
From: Joe Walker <joewalk@hal-pc.org>
Subject: Re: GPS antenna location on RV-4
Brian Lloyd wrote: > > 1. on the skin ahead of the canopy (really close to the radios); > > 2. If someone has mounted a hocky puck antenna over the baggage > compartment or ahead of the canopy, how have they dealt with a > flat-bottomed antenna being mounted to the curved skin? Machine an > adaptor? Bolt it down and let the chips fall where they may? (The latter > is the suggestion I got from someone at Oshkosh.) > > Brian Lloyd Lucent Technologies > brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 > http://www.livingston.com Cameron Park, CA 95682 > +1.530.676.6399 - voice +1.530.676.3442 - fax O- > Short leads make for good electronics. If you decide to mount the Hockey Puck to the rounded surface of the cowl, consider this. Cut the shape of the antenna out on a piece of Saran Wrap or wax paper. Tape this to the cowl with cut-out positioned where you want the antenna to mount. Wrap the antenna in another piece of Saran Wrap tightly. Make two curved forms from small pieces of wood or plastic or metal or whatever relatively stiff material you have laying around. Make two more forms the length of your hockey puck. Put the four pieces together around the hole in the Saran Wrap and clamp to the cowl. You now have a form. Place enough Bondo in the form to fill with no voids. Place the antenna in place. Check for voids. Add bondo as necessary. When satified let the bondo harden to a sandable conditon then remove antenna and the Saran Wrap. TA DA no cleanup. Mix up a snall amount of bondo to fill voids, there will be some. Sand and Paint. The base of the antenna will look like it was part of the plane. If you want to go a little high tech, substitute semi-flexible epoxy for the bondo and there will be less chance of your cracking your bondo when you flex your cowl. Although you probably will be fine as long as the antenna is attached. Good Luck: Joe Walker Rebuilding Wreaked RV6 Houston, Texas ________________________________________________________________________________ <v01540b00b209fd5ef55c@[209.86.29.247]> <19980826.201831.11206.0.wstucklen1(at)juno.com> <35E61818.ED94DC71(at)bellatlantic.net>
Date: Aug 28, 1998
From: Kevin Horton <khorton(at)cyberus.ca>
Subject: Re: IO-360 vs O-360
> >>Is over-revving the engine by 8% or so 'hard' on it? Will >>it decrease TBO? By how much? I don't know the answer. I suspect >>most of the listers don't know either, but I still be interested >>in their opinions. I'll venture a guess that among experimental >>aircraft, there exists a body of evidence to suggest that >>over-reving a carefully-put-together Lycoming engine/wood prop >>will not result in a catastrophic failure within the first few >>hundred hours. > >Lycoming makes a version of the [I think ] O-320 for use in helicopters >designated the HO-320 (it may be the HO-360). This engine has a red-line >of 2900 RPM. I sincerly doubt they are changing the crank, rods, pistons, >jugs, cam, or lifters for this operation. Based on this I have added the >high-compression (10:1) forged pistons from Lycon and arbitrarily set my >red-line to 2900 RPM. I am keeping my old wood prop and will see how it >behaves with the extra horsepower. I am hoping that it will let the engine >reach 2900 RPM at full throttle in level flight since with the stock >O-320-D2J it would just reach 2700 RPM at full throttle in level flight. > >I will post my experience when I fly it, hopefully tomorrow. (I know, I >keep saying that but I discovered an interference problem between the >exhast and the cowl when I finally got it all buttoned up last night.) > > >Brian Lloyd Brian, I would not just assume that just because the helicopter engine can be spun to 2900 rpm that you can safely do the same with your engine. Tom Martin had a valve failure while over reving his O-360 back in March. He since found out that the helicopter 360s have a different cam that allows the higher rpm (search the archives for "valve failure". Good luck on the first flight, Kevin Horton RV-8 (wings) khorton(at)cyberus.ca (613) 821-7862 (home) Ottawa, Canada (613) 952-4319 (work) http://www.cyberus.ca/~khorton/rv8.html ________________________________________________________________________________
Date: Aug 28, 1998
From: pagan <pagan(at)CBOSS.COM>
Subject: Re: Auto Engine in RV6
Check out the link to Belted Air Power on my website. They make firewall forward packages for RV-6's and reduction units for chevy engines. Bill Pagan 80555-wing skins http://www.geocities.com/CapeCanaveral/Launchpad/9749/william.html > > >I seem to remember some guys who were doing auto engine firewall >forward packages for the RV6. I cannot seem to find their website >anymore, does anyone know the URL? > >thanks > > > >(replace SPAMnet with worldnet in email address to reply) > > > > ________________________________________________________________________________
From: "John Fasching" <fasching(at)amigo.net>
Subject: Huntington Lift Reserve Indicator
Date: Aug 28, 1998
Has anyone on the list installed or used the LRI device? I am interested in any difficulties in calibrating it, and other info that may help me. The archives have no info. Thanks in advance for any help. RV-6A Flying. ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Aug 28, 1998
Subject: Re: RV-List spark plugs
<< Does anyone know the best spark plug to run a 0-360? >> My O-360 (new) seems to do well now (required regular cleaning for the first 25 hrs or so) with the REM38E plugs that came in it. REM40E are the hotter grade plug and some find these necessary. For lead fouling problems the REM37BY was created. This is more than I really know about this subject, so please don't call me an a**hole, Ed ;^). -GV ________________________________________________________________________________
Date: Aug 28, 1998
Subject: Re: GPS antenna location on RV-4
From: rvpilot(at)Juno.com (William R. Davis Jr)
Brian, Why not mount it in the engine compartment (no kidding) . Attach it to a plate clamped to the top of the engine mount. The fiberglass cowling is invisable to the frequencies that the GPS uses. I have been using my Lowrance with the antenna there for over a year now with good results. This probably wouldn't work if the cowling was painted with metalic paint. Regards, Bill, RV4, N66WD ________________________________________________________________________________
Date: Aug 28, 1998
From: Finn Lassen <finnlass(at)ix.netcom.com>
Subject: Re: Conical engine mounts
Wag-Aero ? (414-763-9586, 1-800-558-6868) Chuck Brietigam wrote: > For some reason, I am having a hard time trying to locate the part number and a > product source for conical engine mounts. These are the straight mounts for an > acrobatic IO-360 engine (hard rubber biscuits). The good people at the Lord > Corporation seem to want to build me a new "wheel". I'm just looking for an "off > the shelf" hard rubber mount. Thanks. ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Aug 28, 1998
Subject: Re: Inline Fuel Filters
<< They (K&N inline filters) are compact and flow over 15GPM with a filtration of 10 micron. I'm gonna order one for each of my tanks. I'll keep the gascolator as a water trap. >> Gary- According to the ever great Tony Bingelis (ref FWF pgs 170 and 171), fuel filter media should gradually go from coarse to fine on its way from the tank to the carburetor/injector. 8 to 16 meshes per inch screen on the fuel pickups 60 meshes per inch for the gascolator screen 200 meshes per inch at the carb/inj inlet I don't know where you are going to put these, but you might want to consider this strategy to avoid clogging a too fine filter, too far upstream. -GV ________________________________________________________________________________
Date: Aug 28, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Exhaust System Mounting Distances
> >Randall, > > Does this mean I'm going to have a hard time retrofitting it to my >already finished RV???? This is what I did. I bought the 4-pipe exhaust system about 2 years ago and had to fabricate my own hangars. It wasn't hard; just tedious. The recommendations that came with the exhaust were fine. I just didn't verify that the pairs of pipes were centered in the hollows of the cowl for the exhaust egress and had to fix it last night. Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 28, 1998
From: Randall Henderson <randall(at)edt.com>
Subject: Exhaust System Mounting Distances
Fred Stucklen said: > Does this mean I'm going to have a hard time retrofitting it to my > already finished RV???? No I wouldn't think so at all. But if you already finished your RV you probably know that the pipes, especially if you have a heat muff, have to be hung "just so" to both clear the bottom of the firewall and the scoop. The retro- with Vetterman's new hangar system should be a snap, and in fact with his system there is enough flexibility that the problems I had are less likely to occur. Still if I were doing it over I'd wait till the cowl was fitted to install the hangar (not an issue in your case). Randall ________________________________________________________________________________
Date: Aug 28, 1998
From: Brian Lloyd <brian(at)lcp.livingston.com>
Subject: Re: GPS antenna location on RV-4
<3.0.5.32.19980828112038.0098ba70(at)158.222.8.12> > >Brian, > > >Why not mount it in the engine compartment (no kidding) . I would never have thought of this but it should work just peachy! It keeps the hocky puck out of the slipstream (thus saving 5-10 kts) and I can use one of those extra holes in my firewall that were the result of getting rid of some plumbing during the rebuild. I love this mailing list! Not only you do you put up with me when I expound at length but when I ask a question I get several great answers. Brian Lloyd Lucent Technologies brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6399 - voice +1.530.676.3442 - fax O- ________________________________________________________________________________
Date: Aug 28, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: IO-360 vs O-360
BSivori(at)aol.com wrote: > > > Blake @ All > > I juts had an LIO360 C1E6 Overhauled for my Seneca, I have about 500 hours > left on my left engine IO360 C1E6 - my thinking was to startr shopping for a > Case, Cam & Crank, now - re-build the motor & install it on the Seneca, the > take the existing > IO360 C1E6 and rebuild it for the RV6. > > The question is will a C1E6 work on the RV ? > > BSivori @AOL.Com > Wings Closed > N929RV ( Reserved ) > I know of one installation of a LIO-360 C1E6 in an RV4 located at Gnoss Field in Northern CA. Contact me off list for details. Ed Cole RV6A Fuse Skins ________________________________________________________________________________
From: JNice51355(at)aol.com
Date: Aug 28, 1998
Subject: Re: Superior O-360?
In a message dated 8/28/98 10:52:05 AM Pacific Daylight Time, CW9371(at)aol.com writes: << However they are sending me a brochure >> Chris and other listers I recall hearing something about the XP engines having some modifications to them on items that Lycoming will not address on their certified engines. Does anyone have any particulars? Jim Nice RV6A WA State ________________________________________________________________________________
Date: Aug 28, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: AN BOLT SIZES
ABAYMAN(at)aol.com wrote: > > > Dear listers, > about to install all those angles to the main spar, the bag of bolts ( > bunches of different sizes ) my question, where can i find a chart so i can > find the correct size bolt for the right station, i'm not familiar with -15 > -8 etc. i know their all the same diameter, but i can't translate the > lenght, also there are 2 bolts with holes drilled in the ends, i don,t want > to put those in the wrong place, any help > scott > winging it in tampa > An easy way is to get an AN Bolt Gauge from Avery's p/n 1350 $12.00 Ed Cole ________________________________________________________________________________
From: ammeterj(at)home.com (John Ammeter)
Subject: Re: AN BOLT SIZES
Date: Aug 29, 1998
> >Dear listers, >about to install all those angles to the main spar, the bag of bolts ( >bunches of different sizes ) my question, where can i find a chart so i can >find the correct size bolt for the right station, i'm not familiar with -15 >-8 etc. i know their all the same diameter, but i can't translate the >lenght, also there are 2 bolts with holes drilled in the ends, i don,t want >to put those in the wrong place, any help >scott >winging it in tampa > Good, Something I can answer. An AN3-4 is a bolt that is 3/16" in diameter and 4/16" from the face of the head to the end of the bolt. There is no AN3-8 bolt since that would be one inch long and then it is called an AN3-10 or 1" plus 0/16". An AN5-23 bolt would be a bolt that is 5/16" in diameter and 2 3/16" long. Real simple once it's explained. John Ammeter ________________________________________________________________________________
Date: Aug 28, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: GPS antenna location on RV-4
Brian Lloyd wrote: > > > Well, the RV-4 is all done and ready to fly (I think). All the antennas > (transponder, comm, nav, and marker beacon) are all mounted on the belly. > The last item is the GPS antenna which needs to go on the top of the > airplane for obvious reasons. > > The antenna is a MaCom "hocky puck" antenna. It has a flat bottom and uses > 4x#6 screws for mounting. I figure I can mount it one of three places: > > 1. on the skin ahead of the canopy (really close to the radios); > > 2. on the top of the roll bar; > > 3. over the baggage compartment but still inside the canopy. > > I have two questions: > > 1. Has anyone tried any of these locations, and, if so, how do they work, > relatively speaking? > > 2. If someone has mounted a hocky puck antenna over the baggage > compartment or ahead of the canopy, how have they dealt with a > flat-bottomed antenna being mounted to the curved skin? Machine an > adaptor? Bolt it down and let the chips fall where they may? (The latter > is the suggestion I got from someone at Oshkosh.) > > Brian Lloyd Lucent Technologies > brian(at)lcp.livingston.com 3461 Robin Lane, Suite 1 > http://www.livingston.com Cameron Park, CA 95682 > +1.530.676.6399 - voice +1.530.676.3442 - fax O- > Brian, Jerry Blazek at Ried Hillview , San Jose has an RV4 with the antenna mounted on top of the roll bar and has had no problems with the installation. If you need more info, let me know. Ed Cole RV6A Fuse Skins ________________________________________________________________________________
From: "Daniel H. Morris III" <Morristec(at)icdc.com>
Subject: Re: IO-360 vs O-360
Date: Aug 28, 1998
->Lycoming makes a version of the [I think ] O-320 for use in helicopters >designated the HO-320 (it may be the HO-360). This engine has a red-line >of 2900 RPM. I sincerly doubt they are changing the crank, rods, pistons, >jugs, cam, or lifters for this operation. Based on this I have added the >high-compression (10:1) forged pistons from Lycon and arbitrarily set my >red-line to 2900 RPM. Yes they do make special cams, lifters, and valves for these engines. I think also some other parts. BTW check the Lyc SL that list the overspeed limits. There was someone else on the list a while back who decided to run an 0-320 at 2900 and paid the price with an engine failure in short order. Check the archives. Of course if you are a lucky pilot ,it's only money. Dan Morris ________________________________________________________________________________
Date: Aug 28, 1998
From: MoeJoe <moejoe(at)bellatlantic.net>
Subject: Re: Wing Tip Storage
There is a picture of this plane on my web page in my Oshkosh section. The builder's name is Ross Briglieb. I have pictures of the Glasair as well, I got to fly it last year in Reno. I met him through a mutual friend. This guy really knows his stuff. Moe Colontonio moejoe(at)bellatlantic.net Check out my RV-8 page at: http://members.bellatlantic.net/~moejoe James E. Clark wrote: > > > I seem to recall that a beautiful yellow (with purple trim I think) RV4 at > 1997 OSHKOSH had such. The builder was a "two award, two materials" winner > in that his RV4 won something like "best metal" and the Glasair III that won > something like "best composite" was done (at least in part) by him. > > I do not remember his name or N-numbers but I review of past winners should > turn him up. > > The workmanship of course was EXCELLENT. > > James > RV6A-QB ... rudder pedals > ________________________________________________________________________________
From: RV6junkie(at)aol.com
Date: Aug 28, 1998
Subject: Re: Inline Fuel Filters
<< I don't know where you are going to put these, but you might want to consider this strategy to avoid clogging a too fine filter, too far upstream. >> Not a bad thought. Maybe I'll just install one filter between the engine driven fuel pump and the carb. Gary Corde RV-6 N211GC - NJ ________________________________________________________________________________
Date: Aug 28, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: Barnard RV-6 Holy Cowl available again
Al Mojzisik wrote: > > > Scott, > First it's recommended that you "beef up" your bank account since the > IO-360-X#X is gonna cost you more. Then your gonna have to add to the fuel > fund cause your gonna use more, and last but not least you gotta do > something to strengthen the relationship with your wife cause if she finds > out what you did it's definitely going to strain your relationship! AL > (Just bought the 200HP IO-360-C1C for the 6) > > > > >mark > >io360 rv6 cowl ? i thought vans dosen't recommend a 200 hp motor on a rv6, > >if so what type of beefing up do you do to compensate? > >i would love to put a 200 hp on my 6a > >scott > >winging it in tampa > > Check out Barnard's web site. His stated fuel burns are not bad for an IO-360. Ed (mouth washed out with soap) Cole RV6A IO-360 with Barnard's Howl Cowl ________________________________________________________________________________
Date: Aug 28, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: RV-List spark plugs
Vanremog(at)aol.com wrote: > > > > << Does anyone know the best spark plug to run a 0-360? >> > > My O-360 (new) seems to do well now (required regular cleaning for the first > 25 hrs or so) with the REM38E plugs that came in it. REM40E are the hotter > grade plug and some find these necessary. For lead fouling problems the > REM37BY was created. This is more than I really know about this subject, so > please don't call me an a**hole, Ed ;^). > > -GV > Only behind your back Gary ;^) ED ________________________________________________________________________________
Subject: Re: Canopy frame
From: cecilth(at)Juno.com (cecil t hatfield)
Date: Aug 28, 1998
Hi Leif, I received my finish kit Aug 5th and have just finished my sliding canope. My frame was to long on the left rear also. I took out three quarters of an inch to make it fit. However I found that I over did it by a quarter inch. Instead of adding it back in, I shimed it. I now have a very nice fit. As we say here. "Duck Soup" Now on to the insturments. Cecil Hatfield Thousand Oaks, California writes: > >Hi! I about to install the canopy frame when I discoverd that the >left >rear tube > in the canopy frame is one inch longer than the right. >I have a nice curv on the right side but not on the left. >Do someone on the list have the same experience or have the >measurment >for the length of the tubes between the weldments? > >Leif Stener RV-6 finishkit in Sweden > > ________________________________________________________________________________
Date: Aug 28, 1998
Subject: Re: ENGINE OIL ADDITIVES
From: rvsixer(at)Juno.com (michael d hilger)
>TBO Advisor even stated that "the only time we would use the multi-vis >oil is >if we were traveling from Acapulco to Anchorage in February". > >-GV Unfortunately, I am in a flying club (one must fly somehow!) while building the RV. We have three PA-28's, 160, 180 and 235 HP. During the last 15,000 hours or so we have never had to open up an engine before TBO and when overhauled, the parts were in fine shape. We have been using Phillips 20W50 the whole time. When you consider the wide range of people that fly a club plane, that's not too bad. TBO Adviser can print whatever they want, but you can't beat real world experience... Mike Hilger RV-6 builder and PA-28 grocery cart pilot. ________________________________________________________________________________
Date: Aug 28, 1998
From: "Gary A. Sobek" <rv6flier(at)yahoo.com>
Subject: Re: Superior O-360?
---JNice51355(at)aol.com wrote: > > > In a message dated 8/28/98 10:52:05 AM Pacific Daylight Time, CW9371(at)aol.com > writes: > > << However they are sending me a brochure >> > Chris and other listers > I recall hearing something about the XP engines having some modifications to > them on items that Lycoming will not address on their certified engines. Does > anyone have any particulars? > Jim Nice > RV6A > WA State I talked to them at AirVenture 98 (Oshkosh to us oldtimers). The engine they had on display was the only one they have. It had some Lycoming parts as theirs sump and case were not ready yet. Told me it was Experimental and would sell for about $20K US if you put it together. It uses Superior Cylinders. It does have 9.0:1 compression pistons and is rated at 190 HP. The stock Lycoming is 8.5:1 and is 180 HP. I told them that I can buy a NEW certified 180 HP from Van's for under $20K US and would not spend the that much money for a non-certifed engine. I suggested to the rep that they need to drop the price to below $12K US if they wanted to put any in RVs. == Gary A. Sobek RV-6 N157GS O-320 Hartzell Flying in So. CA, USA RV6flier(at)yahoo.com ________________________________________________________________________________
From: AcroII(at)aol.com
Date: Aug 28, 1998
Subject: Re: Tail Wheel Steering Chain Attachment
Ya, I know. Had a guy in our Chapter with a T-18. Everything he did to it gained him three to five knots. He could put a different prop on and gain five knots. He'd change back to the original and get two more. Tom De Winter jsflyrv(at)ix.netcom.com writes: << > << Gained 5-10 knots because of the cleaner installation ; ) >> > > I'm amazed at this gain in speed. How did you verify this? > > Tom De Winter > I think he is pulling your chain. LOL >> ________________________________________________________________________________
Date: Aug 28, 1998
From: Craig Hiers <craig-RV4(at)worldnet.att.net>
Subject: Wing root fairings
Lister I have Sam James wing root fairings, But I'm not sure how they are ment to be attached to the wing/fuselage. Can someone share with me how they attached thiers? Craig Hiers alized that I forgot the RTV. [snap] ________________________________________________________________________________
From: CW9371(at)aol.com
Date: Aug 28, 1998
Subject: Re: Barnard RV-6 Holy Cowl available again
> Then your gonna have to add to the fuel > > fund cause your gonna use more Inregard to the fuel burn, I still wouldn't complain in the cardinal I fly sometimes, it has none of the performance of the RV and it burns 14 gph at cruise which is more than the 200 hp engine will burn in the RV ________________________________________________________________________________
From: RVer273sb(at)aol.com
Date: Aug 29, 1998
Subject: Re: Wing root fairings
The top part is in two pieces, separates by the flap. I pernanently attached the rear section to the fuse after fitting and filling for the finish.. the forward long section is attached to the fuse with nutplates, c/s washers and screws. I used a few clip nuts on the bottom section to attach it to the fuel tank part. I used no attachment to the top of the wing. RV4 CO. ________________________________________________________________________________
From: "Rob Acker" <roba(at)globalink.net>
Subject: Re: LRI
Date: Aug 28, 1998
Someone asked about the LRI earlier: I met these folks at Osh. Seemed nice enough, but when pressed on how to explain its operation all they said was there's a seaplane on the field here, he say's it works real good. I am all for some type of AOA/reserve lift device. So, still interested I sent them e-mail asking for some basic information: 1) Any documentation they had beyond what was on the web site (i.e. article reprints, technical analysis, brochures, etc.). 2) An inflight videos showing the device at work. 3) References of satisfied users. 4) Possibility of a demo flight since they are somewhat local to me. What I got back was (not exact quotes mind 'ya): 1) Nope, we haven't kept any of this info, but we will try to dig some up. But, we have a feeling that even with this info, you would not be convinced and buy one like you should, because it plain works like we say it does. That should be good enough. 2) Nope, we tried taping one, didn't show anything. If that's not good enough for you, would you mind coming here and taping a professional version that might satisfy you? 3) One partner in the outfit said NO WAY, the other said sure and gave me some (two partners giving completely different answers) 4) No reply. The device may indeed be good, but the people behind it are not. I chose to stay away from LRI, but am intrigued enough that I may start experimenting with a like device on my own. Rob Acker (RV-6Q). ________________________________________________________________________________
Date: Aug 28, 1998
From: jerry calvert <calverjl(at)flash.net>
Subject: Re: #!@$#^ RTV
Larry Bowen wrote: > > > I've never heard of this. Is it in the plans? > > -Larry > RV-8 VS > Email: larry(at)bowen.com > Web: http://larry.bowen.com Larry, If I remember correctly, there was about one sentence that talked about it in the manual in the rudder section. Jerry Calvert Edmond Ok -6a wings > [snip] > >Recently I got my rudder all closed up, stood back to admire it... and > >realized that I forgot the RTV. > [snap] > > ________________________________________________________________________________
Date: Aug 28, 1998
From: derek reed <dreed(at)cdsnet.net>
Subject: Re: Parking Brake Questions
charles young wrote: You then simply apply pressure to both wheel brakes and set the parking > valve, which closes the return supply of fluid to the cylinder. > > This "locks" fluid pressure to the brake pucks and sets the brake. > Be careful how long you leave the parking brake on for. Setting the brake after flying in colder air,then leaving it at 100+ temp on the ramp, can cause the brake fluid to expand and force fluid past the 'O' ring at the wheel cylinder,presto..no brakes when you take off again due to brake linings saturated with brake fluid. D.Reed RV6A Fus. OR. ________________________________________________________________________________
Date: Aug 29, 1998
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: AN BOLT SIZES
John Ammeter wrote: > Good, > > Something I can answer. An AN3-4 is a bolt that is 3/16" in diameter > and 4/16" from the face of the head to the end of the bolt. There is > no AN3-8 bolt since that would be one inch long and then it is called > an AN3-10 or 1" plus 0/16". An AN5-23 bolt would be a bolt that is > 5/16" in diameter and 2 3/16" long. > I disagree, An AN3-4 is a bolt that is 3/16" in diameter and 4/8" from the face of the head to the end of the bolt. Diameter is in 16ths while length is in 8ths Gary Zilik Pine Junction, Colorado (Elev 8480') RV-6A s/n 22993 Got the Tail Feathers wiggling today.... ________________________________________________________________________________
From: AB320FLYER(at)aol.com
Date: Aug 29, 1998
Subject: Re: AN BOLT SIZES
> There is >no AN3-8 bolt since that would be one inch long and then it is called >an AN3-10 or 1" plus 0/16". John, I'm confused. If the scale is sixteenths, then wouldn't the -8 bolt be 1/2 inch long. Did you possibily misstate the scale? Joel ________________________________________________________________________________
Date: Aug 28, 1998
From: Edward Cole <emcole(at)ix.netcom.com>
Subject: Re: LRI
Rob Acker wrote: > > > Someone asked about the LRI earlier: > > I met these folks at Osh. Seemed nice enough, but when pressed on how to > explain its operation all they said was there's a seaplane on the field > here, he say's it works real good. > > I am all for some type of AOA/reserve lift device. So, still interested I > sent them e-mail asking for some basic information: > > 1) Any documentation they had beyond what was on the web site (i.e. article > reprints, technical analysis, brochures, etc.). > 2) An inflight videos showing the device at work. > 3) References of satisfied users. > 4) Possibility of a demo flight since they are somewhat local to me. > > What I got back was (not exact quotes mind 'ya): > 1) Nope, we haven't kept any of this info, but we will try to dig some up. > But, we have a feeling that even with this info, you would not be convinced > and buy one like you should, because it plain works like we say it does. > That should be good enough. > 2) Nope, we tried taping one, didn't show anything. If that's not good > enough for you, would you mind coming here and taping a professional > version that might satisfy you? > 3) One partner in the outfit said NO WAY, the other said sure and gave me > some (two partners giving completely different answers) > 4) No reply. > > The device may indeed be good, but the people behind it are not. I chose > to stay away from LRI, but am intrigued enough that I may start > experimenting with a like device on my own. > > Rob Acker (RV-6Q). Rob, I believe the originator of the device was Huntington, who died and left the device to his grandson. I work with a engineer who claims to know the grandson. Contact me off list for details. Ed Cole ________________________________________________________________________________
Date: Aug 28, 1998
Subject: Re: RV-6/6A Type S Cowl
From: daviddla(at)Juno.com (Blah ba Blah)
Hi, I am getting all the fuselage bulkheads ready and I don't find mention of when to put the bend in the firewall or any measurements for same. I am working on a RV-6A. If I look long enough I will probably find the answers, but I would like to hear other builders comments. Thanks, David Ahrens ________________________________________________________________________________
From: "Robert Kellar" <rjkellar(at)softcom.net>
Subject: RV-6 Fuselage Jig for Rent
Date: Aug 28, 1998
I have just removed the fuselage from the jig and it is available for rent. It has built three airplanes that I know of and I found only a little shimming necessary for "string" line straightness. It is all steel with some wooden cross members for longeron clamping. The jig is located in Lodi, Ca., between Stockton and Sacramento. The builder who originally had it built asks only $50 for rent and you can keep it as long as needed. When you are done, on it goes to the next builder who sends him the rent. All on the honor system. Please reply off list. ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Aug 29, 1998
Subject: Re: ENGINE OIL ADDITIVES
<< We have been using Phillips 20W50 the whole time. When you consider the wide range of people that fly a club plane, that's not too bad. TBO Adviser can print whatever they want, but you can't beat real world experience. >> Actually, they also said that of all the multi-vis oils, the Phillips 20W50 was far and away, superior to AeroShell and also didn't contain the Lyc additive (TPP) that has come under scrutiny for pulling copper flakes out of bearings. So all in all, not too bad a deal. -GV ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Aug 29, 1998
Subject: Re: Inline Fuel Filters
<< Well here is the easy to install inline fuel filter we have been waiting for, complete with AN fittings no less. Check out K&N's web page at: http://www.knfilters.com/newprod.htm They are compact and flow over 15GPM with a filtration of 10 micron. I'm gonna order one for each of my tanks. I'll keep the gascolator as a water trap. Gary Corde RV6 N211GC - NJ >> Gary: The Airflow folks say this is too fine for our a/c applications. Don gets on me once every so often about my $3 paper filters (one on each tank, Wix #33033). I think you're better off with two filters, in case one gets constipated. Check six! Mark ________________________________________________________________________________
Date: Aug 29, 1998
From: Tom Martin <fairlea(at)execulink.com>
Subject: Re: GPS antenna location on RV-4
>3. over the baggage compartment but still inside the canopy. > >I have two questions: > >1. Has anyone tried any of these locations, and, if so, how do they work, >relatively speaking? > >2. If someone has mounted a hocky puck antenna over the baggage >compartment or ahead of the canopy, how have they dealt with a >flat-bottomed antenna being mounted to the curved skin? Machine an >adaptor? Bolt it down and let the chips fall where they may? (The latter >is the suggestion I got from someone at Oshkosh.) > I used the over the baggage compartment placement. It worked very well on my RV4. To tackle the curved skin issue I just tightened it lighty down with a bead of silicone underneath. Tom martin HR2 ________________________________________________________________________________
Date: Aug 29, 1998
From: Tom Martin <fairlea(at)execulink.com>
Subject: Re: IO-360 vs O-360
> >Bottom line: this is an experimental aircraft and I intend to experiment. :^) Well I experimented with higher rpms in my RV4, 2900, and ended up in a soybean field and $8000 dollars poorer! These engines will break above their rated rpms, get a different prop. Tom Martin ________________________________________________________________________________
Date: Aug 29, 1998
From: Parr <rrparr(at)ionet.net>
Subject: Re: GPS antenna location on RV-4
> > > >>3. over the baggage compartment but still inside the canopy. >> >>I have two questions: >> >>1. Has anyone tried any of these locations, and, if so, how do they work, >>relatively speaking? >> >>2. If someone has mounted a hocky puck antenna over the baggage >>compartment or ahead of the canopy, how have they dealt with a >>flat-bottomed antenna being mounted to the curved skin? Machine an >>adaptor? Bolt it down and let the chips fall where they may? (The latter >>is the suggestion I got from someone at Oshkosh.) >> >I used the over the baggage compartment placement. It worked very well on my >RV4. To tackle the curved skin issue I just tightened it lighty down with a >bead of silicone underneath. > >Tom martin >HR2 > >Tom, my GPS antenna is mounted over the baggage compartment inside the canopy. A 1/2 inch thick piece of pvc pipe was filed flat for the antenna to mount to and curved on the bottom to match the curve of the turtledeck skin. You need a scrap of 6" white PVC pipe to cut this mount plate out of. Works great and looks good and everything stays dry. > > > > ________________________________________________________________________________
Date: Aug 29, 1998
From: DENNIS HART <dennishart(at)mindspring.com>
Subject: looking for used tools
Listers- Wanted to thank all for the words of encouragement regarding building before having pilot license. It was the final little push I needed. I am setting up the garage and plan on ordering tail next week. I was wondering if there was any sort of used tool market among the listers? Who needs 500 clecos after the plane is built,etc.I figure the more I can save the sooner I will fly. Any responses off list @ dennishart(at)mindspring.com please. Dennis-getting spooled up ________________________________________________________________________________
From: "Steve Hughes" <okeanos(at)email.msn.com>
Subject: Primer: Sherwin Williams THE LAST WORD
Date: Aug 29, 1998
Hello Listers After reading the archives and finding that the primer thread contained some factual information and many conclusions that may or may not be factual I made several phone calls to Sherwin Williams and finally talked to someone in their home office automotive products division. Heres what I found: Their E2-G973 Corrosion Shield Vinyl Etch Primer (transparent olive green) and their E2-980 olive drab Etching Filler are substantially the same except for the smoothing filling qualities of the filler (E2-G980). Both are meant to be used over bare metal and DO NOT provide a moisture barrier. Both are self etching primers. The 988 spray primer aerosol (also sold at napa under their brand name) is also basically the same. No moisture barrier. Their recommendation: Use the corrosion shield (E2-G973) on the bare metal. It is very light and is designed to prevent corrosion migration under their primer sealer. In fact it provides protection with a very light transparent coating. Next top coat with Prime-Shield PSE-4600 Neutral Gray EPOXY Primer Sealer. Sounds similar to what Cessna does Doesnt it? This combination should provide maximum corrosion resistance for the long haul. SW does not recommend etch prior to use of the self etching primers. The corrosion shield is very fast drying and can be recoated in 15 minutes. It must be recoated within 4 hours or another coat of corrosion shield must be applied. For the exterior of your aircraft and where wear will occur they reccommend Acrylic Urethane or Polyurethane Enamel Their brandnames are Sunfire and (acrylic urethane) Acyrylid Plus (polyurethane enamel) Ok folks thats it!! Flame if You wish. Have fun!!!!! Steve Hughes okeanos(at)msn.com RV6A Building the tail ________________________________________________________________________________
From: "Philip A Lehrke" <plehrke(at)email.msn.com>
Subject: Rudder Attachment to VS Hardware
Date: Aug 29, 1998
I am trying to find the callout in the manual or on a drawing that shows what hardware (nut, bolt, and washers) are used to attach the rudder rod end bearings to the vertical stabilizer VS-410/411/412. DWG 5PP shows a detail of the how it is done for the horizontal stabilizer and elevator but no where can I find a similar detail for the rudder attachment. Phil Lehrke RV-6A Attaching Empenage to Fuselage ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: S-type cowl and O-320 FAB
Date: Aug 29, 1998
Listers, I've fitted the VA-130C plate to the carb, fitted the filter and mounted it to the VA-130C, and now am ready to start playing with the VA-130B and VA-130A tunnel parts. I have yet to fit the scoop to the cowl. I guess these questions go out to the S-type cowl users since the cowl is marked for the scoop. The instructions are sort of sketchy, at best. 1. In my initial look, I may have to do some trimming at the front of the VA-130B to allow the scoop to fit in place. Did you? 2. Did the scoop fit inside the outlines without adjusting back and forth to meet the VA-130B? 3. I've noticed I've got the do some trimming on the VA-130B to allow for the carb sump. Did you? 4. The instructions say to put the VA-130B on the VA-130C to do the horizontal swings for the scoop line up. I found that it didn't make sense to do this without having the filter in place so I can see how it all fits as I do the fitting to the scoop. To me, the filter must sit inside the hole in the VA-130B, since it's been cut out for it. If I can't have it place while I do the fitting, the filter may not rest in place within the VA-130B and could cause air leaks. Did you do it this way to make sure the filter fits the hole during the fit up? Any help is appreciated. I found more instructions for the old cowls up front than for the newer ones. Somewhere along the way, some things appear to have been left out for those cowls after 1991. Maybe it just


August 25, 1998 - August 29, 1998

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