RV-Archive.digest.vol-hg

November 07, 1999 - November 11, 1999



      >Sent: Friday, November 05, 1999 8:03 PM
      >Subject: Re: RV-List: laser level on sale
      >
      >
      >>
      >>
      >> Rob,
      >> What is the part number of the laser level you mentioned?
      >>
      >> Charlie Kuss
      >> RV-8 wings
      >> Boca Raton, Fl. but formerly from Buffalo (almost Ontario) N.Y.
      >>
      >> >
      >> >
      >> > Just bought a "cheap" 18" laser level that I think will be useful
      >throughout
      >> > my project. It has 2 vials for horizontal and vertical work and is
      >> > constructed of aluminum. I paid $39.99 cdn which is equal to ~$27 US.
      >You
      >> > can order online from www.princessauto.com . (similar to harbor
      >freight).
      >> > They have regular sales that offer some pretty good deals but some of
      >the
      >> > offshore stuff is .......well... offshore stuff if you know what I
      mean.
      >> > With the laser level and some plumb bobs I can see some timesavers and
      >> > accuracy improvements in setups and jigging when my wings arrive.
      >> > If I get bored I can "light" up some buddys during bench flying
      sessions
      >> > (aka B.S. sessions)
      >> >
      >> > If you see other things there you like you can take advantage of our
      >"cheap"
      >> > Canadian dollar and see how many canuck bucks you can get for US at
      >> > www.xe.net/ucc
      >> >
      >> > Rob Baxter Sarnia Ont.
      >> > RV-8 emp 95% done
      >> >
      >> >
      >> >
      >> >
      >>
      >>
      >
      >
      
      >
      >
      
      
________________________________________________________________________________
From: "Ed Bundy" <ebundy(at)access1.net>
Subject: Re: A near-mid air...
Date: Nov 07, 1999
Correct you are, and I meant to mention that in my post. I've had instances (there are LOTS of birds of prey in the local mountains) in the past where I've seen birds at a healthy distance and flown close enough to them to get a good look with getting *too* good of a look. If they even care enough to move (which usually they don't) they almost always go down - apparently they know the first rule of emergencies: Don't stall the airplane. Unfortunately, at the speed we were closing, and the fact that he was above the center line of the airplane, I'm positive I would have nailed him if I had gone up. Not that I had time to think about it though, I just reacted. I think my mind processed that he was high on me and pushed forward. And as close as we were, if he had seen me and decided to go down I would have already been past him. So, if you have a choice pull up. If you don't have a choice, miss him. Ed Bundy - Eagle, ID - RV6-A First flight 11/20/96 ebundy@access1.net http://home.cwix.com/~ebundy@cwix.com/ > Just a few observations to help those that fly in Big Bird states. Where I > fly there are LOTS of buzzards everywhere. 9 times outa 10, a bird, if on a > head on collision coarse with a plane, will dive down to avoid the plane. So > pushing the stick forward is almost a sure bet that you will collide. Pulling > the stick back would be the better alternative. I have missed at least 50 > messy situations because I pulled back. Had I done the opposite, it was a > sure bet of stirred bird. Just an observation. ________________________________________________________________________________
Date: Nov 06, 1999
From: Hal Kempthorne <kempthorne(at)earthlink.net>
Subject: Mounting Vetterman exhaust
Hi all, Do the bracket clamps go on the exhaust pipes before or after the bend?? Do I cut off nearly all of the flattened end tubes? The stainless is beautiful but the instructions require too much "creativity". Hal Kempthorne - SJC RV6a at SCK - Tedious details Debonair N6134V for sale ________________________________________________________________________________
From: "John" <fasching(at)amigo.net>
Subject: Fuel Consumption
Date: Nov 06, 1999
I had run just over 1,000-gallons of 100LL through my RV-6A with its O-320, 160HP engine and had averaged 6.28GPH. Mostly very short flights, lots of touch and goes, but always at around 8 to 12 thousand because of Rocky Mountains. I seldom pull 65% power, and more often its like 55% or so. I installed a Light Speed electronic ignition in place of the right mag, and also began using AV-Blend at the same time. Since that use began I have run another several hundred gallons of fuel through the plane, and since then have averaged 5.45GPH, a 12% reduction! BUT, unless I live to be 150-years old the savings cannot be justified in purely economic terms, but the benefits of better engine performance, and (hopefully) better lubrication of the valve system may be worth the cost of the ignition system and the rather high cost of AV-Blend (about $20 per oil change.) Incidentally, the old right mag (170-hours on it since it was overhauled) is just sitting in the hangar...you can have it for core value (including ignition harness) if you pay shipping. RV-6A Flying Salida, CO ________________________________________________________________________________
Date: Nov 06, 1999
From: Hal Kempthorne <kempthorne(at)earthlink.net>
Subject: Fuel primer components
I am installing an electric primer solenoid valve and wondering what is usually used for fittings and lines on my O360A. Seems like it would be the usual blue AN aluminum fittings and aluminum line just as for the main fuel system but I heard things about copper. What is usual?? (I know primer system is not essential in California....) Hal Kempthorne - SJC RV6a at SCK - Tedious details Debonair N6134V for sale ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: Fuel Consumption
Date: Nov 06, 1999
Was this increase in fuel economy due to the ignition and avblend or just that you had 160-190 hours on the engine and now that it is broke in the fuel burn dropped???? **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: John <fasching(at)amigo.net> Sent: Saturday, November 06, 1999 9:00 AM Subject: RV-List: Fuel Consumption > > I had run just over 1,000-gallons of 100LL through my RV-6A with its O-320, > 160HP engine and had averaged 6.28GPH. Mostly very short flights, lots of > touch and goes, but always at around 8 to 12 thousand because of Rocky > Mountains. I seldom pull 65% power, and more often its like 55% or so. > > I installed a Light Speed electronic ignition in place of the right mag, and > also began using AV-Blend at the same time. > > Since that use began I have run another several hundred gallons of fuel > through the plane, and since then have averaged 5.45GPH, a 12% reduction! > > BUT, unless I live to be 150-years old the savings cannot be justified in > purely economic terms, but the benefits of better engine performance, and > (hopefully) better lubrication of the valve system may be worth the cost of > the ignition system and the rather high cost of AV-Blend (about $20 per oil > change.) > > Incidentally, the old right mag (170-hours on it since it was overhauled) is > just sitting in the hangar...you can have it for core value (including > ignition harness) if you pay shipping. > > RV-6A Flying > Salida, CO > > ________________________________________________________________________________
From: "John" <fasching(at)amigo.net>
Subject: Fuel Consumption
Date: Nov 06, 1999
The question is hard to answer; that is, did fuel consumption drop due to break in or the Av Blend/electronic ignition...I believe it's due to either/both the ignition/AvBlend....the reason I think this is that the drop in fuel use from fill up to fill up immediately showed up when the Light Speed and AvBlend was used....it was an immediate change....but other inquiring minds may have other thoughts. Rv-6A Flying Salida, CO ________________________________________________________________________________
Date: Nov 06, 1999
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: Mounting Vetterman exhaust
Hal Kempthorne wrote: > Hi all, > > Do the bracket clamps go on the exhaust pipes before or after the bend?? On a 6A yes the brackets go before the bend. At least this is where I put mine. This puts the cross piece in front of the nose gear mount. Otherwise I put it together just like the instructions > > > Do I cut off nearly all of the flattened end tubes? Don't know what you mean by flattened end tubes. They should be round all the way to the end. Larry says don't cut the tubes until you fly. The exhaust will make a ring around the outside of the tube and and along this ring is where it wants to be trimmed. > > > The stainless is beautiful but the instructions require too much "creativity". I really thought the installation was rather simple. The hard part was getting the cross piece to clear the 6A's nose gear and the outlet on Robbins heat muff. Gary Zilik RV-6A - Painting ________________________________________________________________________________
Date: Nov 06, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Battery Storage
> > >> A "trickle" charge at any rate is hazardous to RG batteries. >> The self discharge rate on a new RG is less than 0.5% per day. >> Recharging on a 90 day cycle means you get it boosted back up >> before capacity drops below 50% where the chemistry starts being >> more internally destructive. Bring them up every 90 days and >> then let them sit. > >Correct me if I am wrong, but can't you float charge them at about 13.2 V >without any damage? I know that this is temperature sensitive but that >seem to be about right for room temperature (70-80 degrees F). Yes . . but this is not a voltage level that will "charge" them. Trickle chargers tend to run in a constant current mode at some level. People have put solar cells on their hangars and hooked them to the battery via diode and dismayed to find battery wasted after a hundred days or so of 100-500 mA constant "trickle" while sun is up. A voltage regulated battery maintainer clamps the charge level to some value between open circuit voltage (about 12.5) and nominal top-off for the present temperature (about 13.8 at room temp). Unless you're SURE the charger you choose is sophisticated enough to properly maintain a battery, then an every 90 day charge is the prudent way to go. The self discharge rate of RG's is so low that periodic maintenance is practical. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
Date: Nov 06, 1999
From: "dgmurray" <dgmurray(at)telusplanet.net>
Subject: Re: Fuel primer components
Subject: RV-List: Fuel primer components Hal - Look under most Piper cowls and you will see 1/8"copper primer lines. I used weatherhead fittings to join it all together. My local aircraft mechanic says that the 'wedding band' crimp variety found at most automotive supply stores is OK to use and much easier than soldering on the aircraft type ends. Be sure to support the tubing from vibration with Adell clamps and you will have no trouble with work hardening in the copper line. When you tee out from the primer line to go to the priming solinoid, all that is neccessary is a two inch loop in the line to take care of vibration between the engine and fuselage. >I am installing an electric primer solenoid valve and wondering what is >usually used for fittings and lines on my O360A. Seems like it would be >the usual blue AN aluminum fittings and aluminum line just as for the main >fuel system but I heard things about copper. > >What is usual?? > >Hal Kempthorne - SJC >RV6a at SCK - Tedious details >Debonair N6134V for sale ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: Battery Storage
Date: Nov 06, 1999
The original person wanted to use a 6 amp charger which is way too much for aircraft batteries left on for several hours. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: Robert L. Nuckolls, III <nuckolls(at)aeroelectric.com> Date: Saturday, November 06, 1999 2:51 PM Subject: Re: RV-List: Battery Storage > >> >> >>> A "trickle" charge at any rate is hazardous to RG batteries. >>> The self discharge rate on a new RG is less than 0.5% per day. >>> Recharging on a 90 day cycle means you get it boosted back up >>> before capacity drops below 50% where the chemistry starts being >>> more internally destructive. Bring them up every 90 days and >>> then let them sit. >> >>Correct me if I am wrong, but can't you float charge them at about 13.2 V >>without any damage? I know that this is temperature sensitive but that >>seem to be about right for room temperature (70-80 degrees F). > > Yes . . but this is not a voltage level that will "charge" them. > Trickle chargers tend to run in a constant current mode at some > level. People have put solar cells on their hangars and hooked > them to the battery via diode and dismayed to find battery wasted > after a hundred days or so of 100-500 mA constant "trickle" while > sun is up. > > A voltage regulated battery maintainer clamps the charge > level to some value between open circuit voltage (about > 12.5) and nominal top-off for the present temperature (about > 13.8 at room temp). Unless you're SURE the charger you choose > is sophisticated enough to properly maintain a battery, > then an every 90 day charge is the prudent way to go. The > self discharge rate of RG's is so low that periodic maintenance > is practical. > > > Bob . . . > > //// > (o o) > ===========o00o=(_)=o00o======== > < Independence Kansas: the > > < Jurassic Park of aviation. > > < Your source for brand new > > < 40 year old airplanes. > > ================================ > http://www.aeroelectric.com > > ________________________________________________________________________________
Date: Nov 06, 1999
From: "dgmurray" <dgmurray(at)telusplanet.net>
Subject: Re: Mounting Vetterman exhaust
-Subject: Re: RV-List: Mounting Vetterman exhaust Hal - Don't cut the flattened end of the support tube. You need to drill a hole there to attach the tube to the Adell clamp that goes around the engine mount tube. The part you will cut off is a bit of the round end. You will need to decide where the exhaust pipes will be placed and then cut the support tubes so they have only 3/16" distance between them. The rubber hose is used to cushion the vibration between the pipe and the mount and is clamped over the ends of the support tubes that you trimmed to length. >Hal Kempthorne wrote: >> Do I cut off nearly all of the flattened end tubes? > ________________________________________________________________________________
Date: Nov 06, 1999
From: glenn williams <willig10(at)yahoo.com>
Subject: Re: RV-8 Rear seat throttle
GUYS JUST A SUGGESTION: THIS IS WHAT I AM GOING TO DO AND MAYBE YOU ALL CAN SHED SOME LIGHT ON THE SUBJECT DURING TRAINING AND ALL THROUGH YOUR LIFE AS A PILOT EXCEPT YOU JET JOCKEYS AND AEROBATIC GUYS WE FLY WITH THE THROTTLE ON THE RIGHT SIDE OF US. MY SUGGESTION IS TO MOUNT YOUR THROTTLE ON THE RIGHT SIDE OF THE A/C. OF COURSE YOU WILL HAVE TO MOD THE BOX FITING TO MAKE THIS AN ACCEPTABLE PROPOSITION BUT IT IS DEFINATELY DOABLE AND YOUR FLYING WILL BE KINDA LIKE NORMAL AS YOU DONT HAVE TO RELEARN WHERE THE THROTTLE IS AND A SIDE BENEFIT IS WHEN YOU HAVE PEOPLE LOOKING AT THE A/C THEY WILL NOTICE SOMETHING DIFFERENT BUT MAY NOT PINPOINT IT AND IT LOOKS COOL WICH IS WHAT WE ARE ALL AFTER ISNT IT? JUST A SUGGESTION GLENN WILLIAMS 8A WINGS A&P MECHANIC --- JRoss10612(at)aol.com wrote: > > A word of caution to RV-8 builders intending to > install the rear seat > throttle. Early RV-8 kits had predetermined holes > for the manual trim cable. > If these holes are located as per the drawing, you > will find that they > conflict with the location of the holes for the > throttle pushrod that > connects to the rear seat throttle. A call to Ken > Kreugar at Van's confirmed > that there was a revision to the location of the > trim cable holes for this > reason, but no caution is noted on the drawing > before beginning installation > of the rear seat throttle. So, one can easily start > installation of the rear > seat throttle and find this problem out halfway into > the process. > > The holes in the 804 bulkhead would be too large for > my liking, so the > solution I discussed with Ken Kreugar was to > fabricate an .040 doubler on the > rear 804C bulkhead. Actually, the holes for the trim > cable were located from > the wing plans which I got so long ago. So, if you > plan on a rear set > throttle, I suggest that you review the location of > these holes before > drilling them. The revised location for the trim > cable hole through the 804C > bulkheads is now about 1 inch or so below the front > throttle quadrant. > > This is the type of information that should be up on > Van's website. > > Hope this helps someone. > > Jon Ross 80094 - Making a doubler today... > > > > > Avionics, and by the generous Contributions of > List members. > > > Matronics: > http://www.matronics.com > RV-List: > Archive Search Engine: > http://www.matronics.com/search > Archive Browsing: > http://www.matronics.com/archives > http://www.matronics.com/other > > > > > ==== ________________________________________________________________________________
Date: Nov 06, 1999
From: Kevin Horton <khorton(at)cyberus.ca>
Subject: Re: RV-8 Rear seat throttle
Most people are training with a control wheel, so maybe you should put in on one of those too :-) Speaking seriously - I've flown aircraft with control sticks, and the throttle on the right, and others with it on the left. And I've flown control wheel aircraft from either seat (which puts the throttle in either hand). You get used to these changes very quickly. I wouldn't spend one hour extra work to move the throttle to the other side. Just my opinion. Kevin Horton RV-8 (wings 95% done) Ottawa, Canada http://members.xoom.com/kevinhorton/rv8.html http://members.xoom.com/kevinhorton/nojpi.html - No JPI stuff in my aircraft! > >GUYS JUST A SUGGESTION: THIS IS WHAT I AM GOING TO DO >AND MAYBE YOU ALL CAN SHED SOME LIGHT ON THE SUBJECT >DURING TRAINING AND ALL THROUGH YOUR LIFE AS A PILOT >EXCEPT YOU JET JOCKEYS AND AEROBATIC GUYS WE FLY WITH >THE THROTTLE ON THE RIGHT SIDE OF US. MY SUGGESTION IS >TO MOUNT YOUR THROTTLE ON THE RIGHT SIDE OF THE A/C. >OF COURSE YOU WILL HAVE TO MOD THE BOX FITING TO MAKE >THIS AN ACCEPTABLE PROPOSITION BUT IT IS DEFINATELY >DOABLE AND YOUR FLYING WILL BE KINDA LIKE NORMAL AS >YOU DONT HAVE TO RELEARN WHERE THE THROTTLE IS AND A >SIDE BENEFIT IS WHEN YOU HAVE PEOPLE LOOKING AT THE >A/C THEY WILL NOTICE SOMETHING DIFFERENT BUT MAY NOT >PINPOINT IT AND IT LOOKS COOL WICH IS WHAT WE ARE ALL >AFTER ISNT IT? JUST A SUGGESTION >GLENN WILLIAMS >8A WINGS >A&P MECHANIC > >--- JRoss10612(at)aol.com wrote: >> >> A word of caution to RV-8 builders intending to >> install the rear seat >> throttle. Early RV-8 kits had predetermined holes >> for the manual trim cable. >> If these holes are located as per the drawing, you >> will find that they >> conflict with the location of the holes for the >> throttle pushrod that >> connects to the rear seat throttle. A call to Ken >> Kreugar at Van's confirmed >> that there was a revision to the location of the >> trim cable holes for this >> reason, but no caution is noted on the drawing >> before beginning installation >> of the rear seat throttle. So, one can easily start >> installation of the rear >> seat throttle and find this problem out halfway into >> the process. >> >> The holes in the 804 bulkhead would be too large for >> my liking, so the >> solution I discussed with Ken Kreugar was to >> fabricate an .040 doubler on the >> rear 804C bulkhead. Actually, the holes for the trim >> cable were located from >> the wing plans which I got so long ago. So, if you >> plan on a rear set >> throttle, I suggest that you review the location of >> these holes before >> drilling them. The revised location for the trim >> cable hole through the 804C >> bulkheads is now about 1 inch or so below the front >> throttle quadrant. >> >> This is the type of information that should be up on >> Van's website. >> >> Hope this helps someone. >> >> Jon Ross 80094 - Making a doubler today... >> >> >> >> >> Avionics, and by the generous Contributions of >> List members. >> >> >> Matronics: >> http://www.matronics.com >> RV-List: >> Archive Search Engine: >> http://www.matronics.com/search >> Archive Browsing: >> http://www.matronics.com/archives >> http://www.matronics.com/other >> >> >> >> >> > > >==== > > Kevin Horton RV-8 (wings 95% done) Ottawa, Canada http://members.xoom.com/kevinhorton/rv8.html http://members.xoom.com/kevinhorton/nojpi.html - No JPI stuff in my aircraft! ________________________________________________________________________________
Date: Nov 06, 1999
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: Mounting Vetterman exhaust
Hal Kempthorne wrote: > > Hi all, > > Do the bracket clamps go on the exhaust pipes before or after the bend?? > > Do I cut off nearly all of the flattened end tubes? Hal, on my previous post I was not sure what you meant about flattened tubes. After going back down in the shop and looking at mine I now know what your question is. No, don't cut the flat end, the round end may need trimming if it runs into the other tube in the rubber hose supplied. The tubes should almost (well 1/4 - 3/8") touch inside of the rubber hose. The hose connects the mount tubes together and allows the exhaust to move with the engine. Gary Zilik ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Fuel Lube and Access Plates
Date: Nov 06, 1999
Listers, When it came time to mount my fuel tank access plates and senders I used fuel lube on the cork and rubber gaskets respectively. I would have used pro-seal in lieu of gaskets but being an unworthy quickbuilder type I had none on hand and it seemed unreasonable to spend that much money for one small use. I was pretty smug that the fuel lube would work fine. It's meant for use in fuel, right? It's real waxxy and you can't even wipe it off, right? I just could not see any way that that waxxy gooey stuff could let any fuel by. Recently, at about 100 hours of aircraft time, I developed a BAD leak in the left tank. I pulled it today and discovered the leak was entirely in the access plates. When I pulled them, I discovered that everywhere there had been fuel lube, except for some exterior spots, there was now a hard, white, crumbly material. It was a lot like a dirt clod in consistency. I have never heard of this before, but that is what I have, with 100% 100LL fuel use. I bit the bullet and bought some pro-seal and that is what I used to reinstall the plates, with no gaskets this time. Now I am waiting for the left tank to go, and having a lot of doubts about all the other places I used fuel lube. Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" Flying ________________________________________________________________________________
Date: Nov 06, 1999
From: Charlie and Tupper England <cengland(at)netdoor.com>
Subject: Re: Treasure Coast Airpark RV Fly-In Invitation (DNA)
Kerrjb(at)aol.com wrote: > > > Please respond off-list to Tom Benton at TMB1564(at)aol.com if you have > questions or would like to come. > > Bernie Kerr, 6A on gear, 60WM reserved, SE FLA > > << 4th Annual gatoRVator TCAP Fly-In > Sat. Dec. 4(raindate Sun Dec. 5),1999 > Hi Bernie, I want to thank you for the invitation. As much as we would like to come, our house restoration project is keeping me tied pretty close to home. Please keep us on your mailing list for next year. We are hoping to have a little 'gathering' here in the spring about a month before SNF; I'll send an invite when we firm up the date. Hopefully by then we will no longer be 'trailer trash' & will have some spare bedrooms for overnighters. Charlie RV-4 Slobovia Outernational (MS71) ________________________________________________________________________________
From: TBRV(at)aol.com
Date: Nov 06, 1999
Subject: R-410 to rudder horn rivets
Listers, how is everyone setting the rivets in the new style R-410PP brace to the rudder horn. For the life of me, I can't figure out a way to buck the rivets through the lightening hole. I've showed it to several friends, but found no good suggestions. If there's a suitable bucking bar out there that does the trick, I'd like to beg, borrow, steal, or buy one. Cherrymax? Thanks. Troy Black -8 rudder, making yawing noises ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: RV-8 Rear seat throttle
Date: Nov 06, 1999
> > >GUYS JUST A SUGGESTION: THIS IS WHAT I AM GOING TO DO >AND MAYBE YOU ALL CAN SHED SOME LIGHT ON THE SUBJECT >DURING TRAINING AND ALL THROUGH YOUR LIFE AS A PILOT >EXCEPT YOU JET JOCKEYS AND AEROBATIC GUYS WE FLY WITH >THE THROTTLE ON THE RIGHT SIDE OF US. MY SUGGESTION IS >TO MOUNT YOUR THROTTLE ON THE RIGHT SIDE OF THE A/C. >OF COURSE YOU WILL HAVE TO MOD THE BOX FITING TO MAKE >THIS AN ACCEPTABLE PROPOSITION BUT IT IS DEFINATELY >DOABLE AND YOUR FLYING WILL BE KINDA LIKE NORMAL AS >YOU DONT HAVE TO RELEARN WHERE THE THROTTLE IS AND A >SIDE BENEFIT IS WHEN YOU HAVE PEOPLE LOOKING AT THE >A/C THEY WILL NOTICE SOMETHING DIFFERENT BUT MAY NOT >PINPOINT IT AND IT LOOKS COOL WICH IS WHAT WE ARE ALL >AFTER ISNT IT? JUST A SUGGESTION >GLENN WILLIAMS >8A WINGS >A&P MECHANIC Okay, you don't have to shout. (The caps are viewed as shouting in the "cyber etiquette manual"). After you've spent many months on your plane, you'll most likely not want to re-engineer something that already works! The stock throttle quadrant works fine as is, and flying with either hand is not a problem for most folks. By all means, put it on the right if you really want to. That's probably a reason why you started building an experimental...freedom of choice! Have fun, Brian Denk RV8 N94BD rigging controls....like those *&% ##@) flap pushrods! ________________________________________________________________________________
Date: Nov 06, 1999
From: Charlie Kuss <chaskuss(at)miami.gdi.net>
Subject: Re: R-410 to rudder horn rivets
Troy, I was able to squeeze mine using a Tatco squeezer with a 4" yoke which I borrowed from a friend. I used the thinnest flat set on the top of the yoke and the thickest one I have on the ram. It just barely fits in there. Charlie Kuss RV-8 wings > > > Listers, how is everyone setting the rivets in the new style R-410PP brace to > the rudder horn. For the life of me, I can't figure out a way to buck the > rivets through the lightening hole. I've showed it to several friends, but > found no good suggestions. If there's a suitable bucking bar out there that > does the trick, I'd like to beg, borrow, steal, or buy one. Cherrymax? > Thanks. > ________________________________________________________________________________
From: GRGSCHMIDT(at)aol.com
Date: Nov 06, 1999
Subject: Re: Garmin GPS COM 190
Our Director of Maintenance at my company bought a Garmin GPS Com 190 and has had numerous problems with the power connector falling off just when he needed it the most. Otherwise it has been a good unit and very useful. This is not a very durable radio if you plan on banging it around in a cockpit. Greg Schmidt RV6S Finishing, wiring and rigging. ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)mari.net>
Subject: Re: R-410 to rudder horn rivets
Date: Nov 06, 1999
Hi Troy: I am assuming that the rudder horn brace that you speak of is similar to that of the 6A. What I found that worked like a charm is the heavy end of a medium sized machine square that I got in a set of three sizes from Harbor Freight. It slides in over the rivet heads with enough clearance and is heavy enough to form a nice shop head. Worked great. Give me a holler off list if you need a part number from a Harbor Freight catalog....I don't have one at the moment. Hope this helps. Regards, Jeff Orear RV6A 25171 Closing first wing Peshtigo, WI -----Original Message----- From: rv-list(at)matronics.com <rv-list(at)matronics.com> Date: Saturday, November 06, 1999 6:08 PM Subject: RV-List: R-410 to rudder horn rivets > > >Listers, how is everyone setting the rivets in the new style R-410PP brace to >the rudder horn. For the life of me, I can't figure out a way to buck the >rivets through the lightening hole. I've showed it to several friends, but >found no good suggestions. If there's a suitable bucking bar out there that >does the trick, I'd like to beg, borrow, steal, or buy one. Cherrymax? >Thanks. > >Troy Black >-8 rudder, making yawing noises > > ________________________________________________________________________________
From: Krhooper(at)aol.com
Date: Nov 06, 1999
Subject: Re: R-410 to rudder horn rivets
After trying everything in my tool box, I used a ball-peen hammer to buck with. The head was small enough to fit through the lightning hole and the handle was used to control it. I was pleased with the results. Randy Hooper Starting Wings ________________________________________________________________________________
Date: Nov 06, 1999
From: n3773 <n3773(at)mciworld.com>
Subject: passenger stick
If you cut an inch or so from the passenger stick it will fit horizontally between the bulkhead at the main spar and the one forward (it's been too long to remember those part numbers). It's easy to get to and makes passenger entry so much easier when not installed. I mounted my passenger PTT switch on the armrest since it gets used so much less than the pilot's. kevin (to write soon of my horrors of getting paint!) ________________________________________________________________________________
Date: Nov 06, 1999
From: n3773 <n3773(at)mciworld.com>
Subject: Transporting a RV6A
From: "Bodie, Pete" <Pete.Bodie(at)sterling.com> Subject: RV-List: Transporting a RV6A Has anybody transported a RV6A, on gear, engine attached, empennage attached, across several states. I am trying to figure what kind of truck I would need. Pete Bodie With gear attached (to the wing, 22'), and a 9 1/2' wide empennage you should call the people that transport Miss Budweiser (up on edge), or maybe a Chevy C-5A. ( I know, you don't need smart-ass answers!) do not archive ________________________________________________________________________________
From: "Edward Cole" <emcole(at)ix.netcom.com>
Subject: Re: Fuel Consumption
Date: Nov 06, 1999
John, I'll take you up on the mag order if no one else has. Let me know the cost of shipping Ed Cole RV6A Finishing KIt ----- Original Message ----- From: John <fasching(at)amigo.net> Sent: Saturday, November 06, 1999 10:00 AM Subject: RV-List: Fuel Consumption > > I had run just over 1,000-gallons of 100LL through my RV-6A with its O-320, > 160HP engine and had averaged 6.28GPH. Mostly very short flights, lots of > touch and goes, but always at around 8 to 12 thousand because of Rocky > Mountains. I seldom pull 65% power, and more often its like 55% or so. > > I installed a Light Speed electronic ignition in place of the right mag, and > also began using AV-Blend at the same time. > > Since that use began I have run another several hundred gallons of fuel > through the plane, and since then have averaged 5.45GPH, a 12% reduction! > > BUT, unless I live to be 150-years old the savings cannot be justified in > purely economic terms, but the benefits of better engine performance, and > (hopefully) better lubrication of the valve system may be worth the cost of > the ignition system and the rather high cost of AV-Blend (about $20 per oil > change.) > > Incidentally, the old right mag (170-hours on it since it was overhauled) is > just sitting in the hangar...you can have it for core value (including > ignition harness) if you pay shipping. > > RV-6A Flying > Salida, CO > > ________________________________________________________________________________
Date: Nov 07, 1999
From: chester razer <razer(at)midwest.net>
Subject: Brake Pads
I recently changed out the brake pads on my 6A. After reinstalling Rapco pads ordered from Avery I noticed that when the two bolts that hold the pad brackets in place are snugged the pads are binding and the wheel will not turn. Obviously the new pads must be a bit thicker than the original Cleavland pads. What is the approved method of shimming between the two pad brackets such that when the two bolts are snugged and safety wired, the wheel will turn without binding. chet (still had life left in the old pads but obsessive compulsive made me do it) ________________________________________________________________________________
Date: Nov 07, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: The 'Connection's Website is Down . . .
Our website server has been down intermittantly for the past several days. Seems that some folk can access it while others cannot. When this all started, I was able to access it through our normal cable-modem service and had FTP access as well. Now it seems to be down 100%. Trying to find a website service tech on a weekend is about as difficult and finding your doctor. I've got several calls working to the local and corporate support numbers. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
Date: Nov 07, 1999
From: "R.James" <vtx(at)ntplx.net>
Subject: Re: R-410 to rudder horn rivets
Hi Troy; Do yourself the ultimate favor and rent or buy a "Pnuematic Squeezer". With an Avery "C" yoke you can squash each and every R-410 rivet in less time than it takes to insert the rivets into the holes.. And they come out el-perfecto~. RJ in CT (Left wing closure) ________________________________________________________________________________
From: "Jack Blomgren" <jackanet(at)hotmail.com>
Subject: Re: R-410 to rudder horn rivets
Date: Nov 07, 1999
>From: TBRV(at)aol.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: R-410 to rudder horn rivets >Date: Sat, 6 Nov 1999 19:43:59 EST > > >Listers, how is everyone setting the rivets in the new style R-410PP brace >to the rudder horn. >Thanks. >Troy Black >-8 rudder, making yawing noises > Troy (and others interested) I made a short "slug", 11/16" long from a piece of 13/16" dia. steel round stock (your dia can differ), providing flat polished ends. I then inserted the loose slug into the brace cavity against the rivet and applied the bare 2 1/2" yoke of the my Avery squeezer. That handled all but two furtherest in rivets. I see I haven't riveted these two as will need longer yoke or different solution. Jack Blomgren 8-Wings > > > > ________________________________________________________________________________
Date: Nov 07, 1999
From: ripsteel(at)edge.net (Mark Phillips)
Subject: Re: R-410 to rudder horn rivets
TBRV(at)aol.com wrote: > > > Listers, how is everyone setting the rivets in the new style R-410PP brace to > the rudder horn. For the life of me, I can't figure out a way to buck the > rivets through the lightening hole. I've showed it to several friends, but > found no good suggestions. If there's a suitable bucking bar out there that > does the trick, I'd like to beg, borrow, steal, or buy one. Cherrymax? > Thanks. > > Troy Black > -8 rudder, making yawing noises > Troy- With the blessing of Vans techies, I used 3 AN-3 bolts- works great, less hassle, and hidden... (FWIW) From the PossumWorks in TN Mark ________________________________________________________________________________
Date: Nov 07, 1999
From: "dgmurray" <dgmurray(at)telusplanet.net>
Subject: Re: R-410 to rudder horn rivets
Subject: Re: RV-List: R-410 to rudder horn rivets >>Listers, how is everyone setting the rivets in the new style R-410PP brace to the rudder horn. I have watched this thread now for a couple days but since no one has come up with the easist solution I will offer my method. I am assuming that the RV-8 rudder is like the RV-6. I took a piece of bar stock 1"x3/4" x 6" and inserted it through the hole between the lower rib and the brace just so it layed on top of the rubber horns. I secured it into place with a rubber band on each side. Now I could insert the rivet into the hole and the tail of the rivet would attempt to push the bar stock away from the horn and stretch the rubber bands. Place the rivet gun on the rivet and in about 12 pops of the rivet gun I had four perfectly driven rivets. Remove the rubber bands, pull out the bar stock, and keep on building. I hope this method works for you. Doug Murray RV-6 working under the cowling Southern Alberta ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: Brake Pads
Date: Nov 07, 1999
Make a shim out of aluminum. If you slot the holes, you can slide them in with the bolt loosened. Don't forget to safety wires the bolts. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: chester razer <razer(at)midwest.net> Date: Sunday, November 07, 1999 6:46 AM Subject: RV-List: Brake Pads > >I recently changed out the brake pads on my 6A. After reinstalling >Rapco pads ordered from Avery I noticed that when the two bolts that >hold the pad brackets in place are snugged the pads are binding and the >wheel will not turn. Obviously the new pads must be a bit thicker than >the original Cleavland pads. What is the approved method of shimming >between the two pad brackets such that when the two bolts are snugged >and safety wired, the wheel will turn without binding. > >chet (still had life left in the old pads but obsessive compulsive made >me do it) > > ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: Brake Pads
Date: Nov 07, 1999
Chet, MAke and install an .020 - .025 shim out of aluminum that the bolts will catch and it will work great. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: chester razer <razer(at)midwest.net> Sent: Sunday, November 07, 1999 3:41 AM Subject: RV-List: Brake Pads > > I recently changed out the brake pads on my 6A. After reinstalling > Rapco pads ordered from Avery I noticed that when the two bolts that > hold the pad brackets in place are snugged the pads are binding and the > wheel will not turn. Obviously the new pads must be a bit thicker than > the original Cleavland pads. What is the approved method of shimming > between the two pad brackets such that when the two bolts are snugged > and safety wired, the wheel will turn without binding. > > chet (still had life left in the old pads but obsessive compulsive made > me do it) > > ________________________________________________________________________________
Date: Nov 07, 1999
From: EARL FORTNER <e.fortner(at)worldnet.att.net>
Subject: electric fuel pump
Not RV related but yesterday the electric fuel pump sounded strange and sluggish while priming the Cherokee Arrow. While in the landing sequence I turned the electric fuel pump on and it popped the circuit breaker. Is it rebuildable? Anyone had any experience with rebuilt or used pumps? Earl, RV4 getting ready to mount the wings ________________________________________________________________________________
From: "Emrath" <emrath(at)home.com>
Subject: Re: R-410 to rudder horn rivets
Date: Nov 07, 1999
I did this but instead of a "slug" I used a large hex nut with a polished side against the working end of the rivet. Marty Emrath RV6 wings. ----- Original Message ----- From: Jack Blomgren <jackanet(at)hotmail.com> Sent: Sunday, November 07, 1999 9:24 AM Subject: Re: RV-List: R-410 to rudder horn rivets > > >From: TBRV(at)aol.com > >Reply-To: rv-list(at)matronics.com > >To: rv-list(at)matronics.com > >Subject: RV-List: R-410 to rudder horn rivets > >Date: Sat, 6 Nov 1999 19:43:59 EST > > > > > >Listers, how is everyone setting the rivets in the new style R-410PP brace > >to the rudder horn. > > >Thanks. > >Troy Black > >-8 rudder, making yawing noises > > > Troy (and others interested) > > I made a short "slug", 11/16" long from a piece of 13/16" dia. steel round > stock (your dia can differ), providing flat polished ends. I then inserted > the loose slug into the brace cavity against the rivet and applied the bare > 2 1/2" yoke of the my Avery squeezer. That handled all but two furtherest > in rivets. I see I haven't riveted these two as will need longer yoke or > different solution. > > Jack Blomgren > 8-Wings > > > > > > > > > > ________________________________________________________________________________
From: Elbie(at)aol.com
Date: Nov 07, 1999
Subject: AOA's
Builders: I know there has been a lot of discussion on different angle of attack (AOA) systems on the web. The mounting method of my systems are currently being modified to a much "better looking" method. If you are interested in the EM aviation RiteAngle systems, and have any questions regarding an installation in your particular aircraft, or about the system itself, please view my website at http://www.riteangle.com Go to "Frequently Asked Questions" and then fill out the easy to use inquiry form or e-mail me direclty at elbie(at)aol.com You can be assured that I do not use the information I receive from you for anything except giving you an honest answer, usually within a work day unless I am out of town at a Fly-In. The RiteAngle 1a is discontuined, with the RiteAngle Basic replacing it at a lower cost and improved display. This system is for basic primary aircraft with no flaps. The RiteAngle II systems were designed to fill a need for a system with the ability to set each LED individually as desired for your aircraft and also (IIa version) have corrections for four (4) seperate flap positions. . These two safety features I don't believe any other manufacturer's angle of attack system has. Audio warning available with each system. Since the first RiteAngle 1a system was sold in Jan. '96 and introduced at Sun n Fun that year, I consider it a compliment that many other manufacturer's systems are now using the LED display for their easy to understand "ladder of light" indications and reliability. Costs range from $ 250.00 for the RiteAngle Basic version to $ 595.00 for the RiteAngle IIa version. Thanks for your time, an please Fly the Safe Angle ! Fly the Safe Angle with the RiteAngle Elbie Mendenhall EAA 38308 EM aviation Owner ________________________________________________________________________________
From: "Doug Weiler" <dougweil(at)pressenter.com>
Subject: Paint design software
Date: Nov 07, 1999
Listers: Has anyone used a software program to design an RV paint scheme. We have been dabbling with MicroSoft Paint and it seems pretty limited in it's capabilities. Any suggestions?? Doug =========== Doug Weiler Hudson, WI 715-386-1239 dougweil(at)pressenter.com ________________________________________________________________________________
From: "Robert Burns" <hsierra(at)flash.net>
Subject: Re: electric fuel pump
Date: Nov 07, 1999
if the pump has not run dry it probably is a bad motor. i found a new motor for mine for about half the price of a rebuilt pump and it has run fine for about two years now. about the only thing that will tear the pump half up is running it dry. R. Burns PA30, RV-4 -----Original Message----- From: EARL FORTNER <e.fortner(at)worldnet.att.net> Date: Sunday, November 07, 1999 1:51 PM Subject: RV-List: electric fuel pump > >Not RV related but yesterday the electric fuel pump sounded strange and >sluggish while priming the Cherokee Arrow. While in the landing sequence >I turned the electric fuel pump on and it popped the circuit breaker. >Is it rebuildable? Anyone had any experience with rebuilt or used pumps? > >Earl, RV4 getting ready to mount the wings > > ________________________________________________________________________________
From: flyhars(at)ibm.net
Subject: Re: Brake Pads
Date: Nov 07, 1999
CY: It sounds like the piston is extended on the affected brake, have someone guard the hyd reservoir and you press the piston back in. If the old brake pads were worn thin the piston could be out quite a bit. Hope this helps; Harv - RV6A_QB-Controls ----- Original Message ----- From: Cy Galley <cgalley(at)accessus.net> Sent: Sunday, November 07, 1999 11:57 AM Subject: Re: RV-List: Brake Pads > > Make a shim out of aluminum. If you slot the holes, you can slide them in > with the bolt loosened. > Don't forget to safety wires the bolts. > Cy Galley - Editor, B-C Contact! > (Click here to visit our Club site at http://www.bellanca-championclub.com) > > > -----Original Message----- > From: chester razer <razer(at)midwest.net> > To: rv-list(at)matronics.com > Date: Sunday, November 07, 1999 6:46 AM > Subject: RV-List: Brake Pads > > > > > >I recently changed out the brake pads on my 6A. After reinstalling > >Rapco pads ordered from Avery I noticed that when the two bolts that > >hold the pad brackets in place are snugged the pads are binding and the > >wheel will not turn. Obviously the new pads must be a bit thicker than > >the original Cleavland pads. What is the approved method of shimming > >between the two pad brackets such that when the two bolts are snugged > >and safety wired, the wheel will turn without binding. > > > >chet (still had life left in the old pads but obsessive compulsive made > >me do it) > > > > > > ________________________________________________________________________________
From: "DGangsaas" <DGangsaas(at)email.msn.com>
Subject: Re: R-410 to rudder horn rivets
Date: Nov 07, 1999
What size yoke? Dagfinn in Seattle (RV-8 Tail Feathers) ----- Original Message ----- From: R.James <vtx(at)ntplx.net> Sent: Sunday, November 07, 1999 6:37 AM Subject: Re: RV-List: R-410 to rudder horn rivets Hi Troy; Do yourself the ultimate favor and rent or buy a "Pnuematic Squeezer". With an Avery "C" yoke you can squash each and every R-410 rivet in less time than it takes to insert the rivets into the holes.. And they come out el-perfecto~. RJ in CT (Left wing closure) ________________________________________________________________________________
Date: Nov 07, 1999
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: R-410 to rudder horn rivets
The 410 is what made me finally break down and buy a 4" no-hole yoke. Using it, hand-squeezing the R410 was a none-event. Larry Bowen RV-8 wingz Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > Sent: Sunday, November 07, 1999 7:36 PM > To: rv-list(at)matronics.com > Subject: Re: RV-List: R-410 to rudder horn rivets > > > What size yoke? > > Dagfinn in Seattle (RV-8 Tail Feathers) > ----- Original Message ----- > From: R.James <vtx(at)ntplx.net> > To: > Sent: Sunday, November 07, 1999 6:37 AM > Subject: Re: RV-List: R-410 to rudder horn rivets > > > Hi Troy; > Do yourself the ultimate favor and rent or buy a "Pnuematic Squeezer". > With an Avery "C" yoke you can squash each and every R-410 rivet in less > time than it takes to insert the rivets into the holes.. And they come > out el-perfecto~. > > RJ in CT (Left wing closure) > > > --------- > > --------- > > --------- > > ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: Brake Pads
Date: Nov 07, 1999
The reason for the thicker pads is to compensate for a worn disk. You might have worn down the disk so that the new pads would fit if you hadn't changed the pads so soon. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: chester razer <razer(at)midwest.net> Date: Sunday, November 07, 1999 6:46 AM Subject: RV-List: Brake Pads > >I recently changed out the brake pads on my 6A. After reinstalling >Rapco pads ordered from Avery I noticed that when the two bolts that >hold the pad brackets in place are snugged the pads are binding and the >wheel will not turn. Obviously the new pads must be a bit thicker than >the original Cleavland pads. What is the approved method of shimming >between the two pad brackets such that when the two bolts are snugged >and safety wired, the wheel will turn without binding. > >chet (still had life left in the old pads but obsessive compulsive made >me do it) > > ________________________________________________________________________________
From: DKugler618(at)aol.com
Date: Nov 07, 1999
Subject: Gear Leg Attachment - RV8Q
Anyone who's put the gear legs on their RV8Q may be able to help answer this... Referring to dwg 35, (upper left) the U805-1 outboard wear plate, when installed, covers 4 rivet heads along F843L. Dwg 35 shows two of these rivets to be AN426 flush and does not specify the other two. On my QB fuselage, the outer two rivets are AN470 round heads thus not allowing the wear plate to sit flush. Since the belly skins are already on in the QB fuselage, if all four of these rivets are supposed to be flush heads, removing and especially countersinking the two of them covered by the belly skin would seem impossible. Secondly, with the belly skins in place, how are you supposed to drill the " attach holes for the outboard wear plate? Thanks in advance for your assistance. Don #80608 donk@music-ic.com ________________________________________________________________________________
From: "Dick Sipp" <rsipp(at)ismi.net>
Subject: Re: Brake Pads
Date: Nov 07, 1999
Sun 11/7 Chester wrote: >I recently changed out the brake pads on my 6A. After reinstalling >Rapco pads ordered from Avery I noticed that when the two bolts that >hold the pad brackets in place are snugged the pads are binding and the >wheel will not turn. > I finished up the same job today using the same pads from Avery. No binding problems. I think it is important to clean everything up well, particularly the pins that the brake caliper slides back and forth on. I believe the brake assemblies are ment to be self alighning ane if everything is free to move no shimming should be required. Dick Sipp RV4-250DS 180 Hours ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Two piece wheel pants
Date: Nov 07, 1999
Listers, I flew briefly today with my new two-piece wheel pants. Conditions were not suitable for good testing (too much vertical air movement) but I know some people were interested so here are my preliminary results. This is an O-360 powered RV-6 with a Sensenich 72FM8 83" pitch. TAS was read directly off a Microencoder which was previously calibrated with GPS runs directly into the wind and directly downwind. The Microencoder calibration has not been checked recently. Cruise speed at 9,500 feet at 2700 rpm (not full throttle) was about 174 knots. Full throttle was about 177 knots (over rpm readline). At a relaxed 2600 rpm it was running about 167 knots. In previous testing I found that 2700 rpm speeds are relatively independent of altitude. These speeds are about 3 knots faster than they were with the old style wheel pants. If memory serves that is about what Van's says. I intend to do complete speed testing later. I flew without wheelpants for a long time while waiting for my wheelpant kit from Van's. It is a lot more fun with the pants. Much faster speeds and lower engine temps. I had fun today! You can make it almost like a ballet. Steep lazy eights then steeper than steeper then on into the rolls then loops and split s's. When the rhythm is right it feels real graceful. Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
Date: Nov 07, 1999
From: pagan <pagan(at)cboss.com>
Subject: To the Airport
Hi All, For those interested, N565BW is now at 02G. You can see some picture on my website. I tried loading on a car trailer but it just wouldn't fit and I ended up getting a flat/tilt bed truck from a towing company to transport it. I don't know if the trailer was a standard size or even if there is a standard size but the -8A wouldn't fit between the wheel wells. It fit with about 4-5 inches to spare on the flatbed. Bill Pagan N565BW "The original RV-8A builders page on the web" http://www.geocities.com/CapeCanaveral/Launchpad/9749/william.html ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Paint design software
Date: Nov 07, 1999
Doug, I also used Microsoft paint and found that if you have enough memory on your video board to get 24 bit pixel color data displayed you can get an almost infinite varity of colors from using the "Custom Color" function. Go down to one of the colors (that you don't intend to use) and double click, then click custom colors that will give you a spectrum of colors to chose from. Still not the best, but better than the 256 color selection. Ed Anderson Matthews NC > > Listers: > > Has anyone used a software program to design an RV paint scheme. We have > been dabbling with MicroSoft Paint and it seems pretty limited in it's > capabilities. Any suggestions?? > > Doug > > > =========== > Doug Weiler > Hudson, WI > 715-386-1239 > dougweil(at)pressenter.com > > ________________________________________________________________________________
From: dane3(at)attglobal.net
Subject: IO-360C1E6 don't do this
Date: Nov 07, 1999
Warning: When buying a used engine such as a rear breathing IO-360C1E6 and having the front boss area of the airbox opened and studs installed for the servo, check to make sure it does not hit your nose wheel socket. I have learned the hard way that it does. I would like to thank Mr. Vetterman for telling me this before he made my exhaust to fit the IO-360 C1E6. Thank You. Evidently I am not the first to try this in a RV8a. So with the help of Mr. Brian Costello (Field/Tech Specialist for Lycoming) he has informed me I need a 74384 Sump (old number was LW-13864) List price $ 3247.95 intake tubes not included. So does anyone know any aircraft boneyards or engine rebuilders I can hunt around for a sump and intake tubes ? Or does anyone have an extra sump off of a IO-360-A series engine. (Brian Costello was very helpful and said he had nothing to do with the pricing) Any Help Would Be Greatly Appreciated, Thank You Dane Sheahen Sumpless in Chicago dane3(at)ibm.net RV8a ________________________________________________________________________________
From: DFaile(at)aol.com
Date: Nov 07, 1999
Subject: Re: Paint design software
In a message dated 11/07/1999 3:50:04 PM Eastern Standard Time, dougweil(at)pressenter.com writes: << software program to design an RV paint scheme >> The folks that provide Panel Planner (a new group in Virginia - just outside WDC) have a paint scheme program with the RV aircraft. www.onemileup.com 703 642-1177 FAX 703 642-9088 Federal Clip Art Frank U. Noe One Mile Up, Inc. 701 Evergreen Court Annandale, VA 22003 david faile, fairfield, ct mcfii/a&p faa aviation safety counselor eaa technical counselor/flight advisor christen eagle ii since '82 (n13bf) rv6 (n44df) started ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: Brake Pads
Date: Nov 07, 1999
We had the same problem when we put new pads and disks on our Skyhawk. The piston was pushed all the way in. I think you can even buy factory made shims from Cleveland. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: flyhars(at)ibm.net <flyhars(at)ibm.net> Date: Sunday, November 07, 1999 6:11 PM Subject: Re: RV-List: Brake Pads > >CY: It sounds like the piston is extended on the affected brake, have >someone guard the hyd reservoir and you press the piston back in. If the >old brake pads were worn thin the piston could be out quite a bit. Hope >this helps; >Harv - RV6A_QB-Controls > >----- Original Message ----- >From: Cy Galley <cgalley(at)accessus.net> >To: >Sent: Sunday, November 07, 1999 11:57 AM >Subject: Re: RV-List: Brake Pads > > >> >> Make a shim out of aluminum. If you slot the holes, you can slide them in >> with the bolt loosened. >> Don't forget to safety wires the bolts. >> Cy Galley - Editor, B-C Contact! >> (Click here to visit our Club site at >http://www.bellanca-championclub.com) >> >> >> -----Original Message----- >> From: chester razer <razer(at)midwest.net> >> To: rv-list(at)matronics.com >> Date: Sunday, November 07, 1999 6:46 AM >> Subject: RV-List: Brake Pads >> >> >> > >> >I recently changed out the brake pads on my 6A. After reinstalling >> >Rapco pads ordered from Avery I noticed that when the two bolts that >> >hold the pad brackets in place are snugged the pads are binding and the >> >wheel will not turn. Obviously the new pads must be a bit thicker than >> >the original Cleavland pads. What is the approved method of shimming >> >between the two pad brackets such that when the two bolts are snugged >> >and safety wired, the wheel will turn without binding. >> > >> >chet (still had life left in the old pads but obsessive compulsive made >> >me do it) >> > >> > >> >> > > ________________________________________________________________________________
From: GRGSCHMIDT(at)aol.com
Date: Nov 07, 1999
Subject: Re: electric fuel pump
Webco Aircraft in Newton Kansas (316)283-7929 overhauled my Dukes fuel pump P/N 4140-00-39 for $357 in 1990. They might be a bit more by now. Check with Airflow Performance in Spartenburg, SC (Don Rivera) at (803) 576-4512 he may have a better deal. Greg Schmidt RV6S Finishing and still wiring Phoenix DVT ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: U620 parts on the 6A
Date: Nov 07, 1999
On the 6A, there is a stack of parts which support the lower cowl behind the nose gear and fill the slot needed for the nose gear. Van has a clever design with the cowl hinge pins locking the cover plate in place. I am wondering what the experience is with this method. My gut tells me that it would be better if this cover plate was clamped against the lower cowl with something like screws, rather than the somewhat loose method if rotating it in place and locking it with the hinge pins. Any experience out there regarding this? Alex Peterson Maple Grove, MN ________________________________________________________________________________
From: "Moe Colontonio" <moejoe3(at)home.com>
Subject: Gear Leg Attachment - RV8Q
Date: Nov 07, 1999
The rivets were not a problem for me. I may have ground the head down a little on one, but I can't remember. For the wear plate holes, I just drilled holes in the belly skin, and opened them up large enough to get a socket in there for the attach bolts. The intersection fairing will cover it anyway. Moe Colontonio moejoe3(at)home.com www.tabshred.com/moe > Anyone who's put the gear legs on their RV8Q may be able to help answer > this... > > Referring to dwg 35, (upper left) the U805-1 outboard wear plate, when > installed, covers 4 rivet heads along F843L. Dwg 35 shows two of these > rivets to be AN426 flush and does not specify the other two. On my QB > fuselage, the outer two rivets are AN470 round heads thus not allowing the > wear plate to sit flush. > > Since the belly skins are already on in the QB fuselage, if all four of these > rivets are supposed to be flush heads, removing and especially countersinking > the two of them covered by the belly skin would seem impossible. Secondly, > with the belly skins in place, how are you supposed to drill the " attach > holes for the outboard wear plate? > > Thanks in advance for your assistance. > > Don > #80608 > donk@music-ic.com > ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: Gear Leg Attachment - RV8Q
From: Scott R McDaniels <smcdaniels(at)juno.com>
> > Referring to dwg 35, (upper left) the U805-1 outboard wear plate, > when > installed, covers 4 rivet heads along F843L. Dwg 35 shows two of > these > rivets to be AN426 flush and does not specify the other two. On my > QB > fuselage, the outer two rivets are AN470 round heads thus not > allowing the > wear plate to sit flush. > > Since the belly skins are already on in the QB fuselage, if all four > of these > rivets are supposed to be flush heads, removing and especially > countersinking > the two of them covered by the belly skin would seem impossible. > Secondly, > with the belly skins in place, how are you supposed to drill the " > attach > holes for the outboard wear plate? > > Thanks in advance for your assistance. > > Don > #80608 > donk@music-ic.com > Don, the problem issues with these rivets have been corrected (though I know that doesn't solve your problem). The easiest way I have found to solve the problem (and one that is totally acceptable from a structural standpoint) is to determine as best you can the proper location for the plate. Smear a very thin layer of kids oil based modeling clay on the plate in the area of the rivets. Reinsert the plates and push down to make an impression of the rivet heads in the clay. Remove the plates, center punch the rivet location and drill a shallow impression in the plate at the location of the rivets. Go just deep enough to let it lay flush over the rivet heads. I think an 5/16 drill is big enough if you hit it exactly right on. A 3/8 would be acceptable if you miss it slightly. As for drilling the outer end bolt holes... you need to drill a hole through the F-850 and F-851 skins. This is not a problem since the gear leg intersection/root fairings that you will be making will cover them up. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: U620 parts on the 6A
From: Scott R McDaniels <smcdaniels(at)juno.com>
> > On the 6A, there is a stack of parts which support the lower cowl > behind > the nose gear and fill the slot needed for the nose gear. Van has a > clever > design with the cowl hinge pins locking the cover plate in place. I > am > wondering what the experience is with this method. My gut tells me > that it > would be better if this cover plate was clamped against the lower > cowl with > something like screws, rather than the somewhat loose method if > rotating it > in place and locking it with the hinge pins. Any experience out > there > regarding this? > > Alex Peterson > Maple Grove, MN > > I think you are seeing something incorrectly on that drawing. The cover plate is held on with 2 screws, and it does capture the cowl. The only thing related to hinge pins is that they both protrude down through holes in the cover plate to safety/capture the cowl bottom firewall hinge pins. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
From: Scott R McDaniels <smcdaniels(at)juno.com>
> Scott McDaniels, > > Thanks for the offer to help Scott. I am building an 8 ( #80775) > and > have the cowling on. My airflow performance injector has only about > a > 1/2" forward clearance from the cowl at its bottom lip and 3" at the > top. It sticks out 7" from the sump. IO-360 A1B6 forward facing > injector. I haven't cut the flange off of the Vans supplied S duct > in > case I need to return it. The airflow manual shows a tapered air > filter > stuck straight on the intake with a chin scoop on the cowl. I was > thinking that may be what I will need. It seems that arrangement > would > also get more ram rise than the baffle mounted intake. > > Ideas? > I am not sure what the dimensions for the airflow perf servo body is but I thought it was the same as a bendix (anyone know for sure?). If there is no way the induction plenum is going to fit... I really have no answer. They have been installed on numerous customer built RV-8's and I believe at least one customer built RV-8A with no clearance problems. Couple questions... Do you have a constant speed prop or fixed pitch? How much gap is there between the back of the spinner and the cowl? Are you absolutely certain that you would have to modify the plenum to get it fitted? Since I know the approx height of the servo, if you had 1/2" of clearance at the bottom I am quite sure you would have to have more than 3" at the top because of the shallow slope angle of the cowl. If the cowl angle to the servo was 45 deg. (I think it is even shallower than that) and the servo is about 4 " high you would have to have at least 4 1/2 inches at the top edge. Just in case you weren't aware... You need to trim quite a bit off of the top end of the plenum (where it mates to the air filter and the baffle inlet ramp) before you can rotate the plenum into its correct installed position. This could possibly be causing some problems that make it not look like it will fit. As for using a different air inlet type... Van did a lot of testing and found there to be very little difference in manifold pressure between the system you have now and one using an inlet scoop down on the front of the cowl. Remember... The upper baffle plenum area is pressurized. Even with the inlet filter mounted on the inlet ramp area, it is inside of the pressure area. Installing a filter like mentioned could probably work just as well, but if done incorrectly it could be much worse. Believe me, doing this by eye(what looks like it should work ok) can very often bite you. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
From: "Norman Hunger" <nhunger(at)sprint.ca>
Subject: Re: IO-360C1E6 don't do this
Date: Nov 07, 1999
Get a copy of Trade A Plane and look to see if some one is parting out a simular engine. Then if no luck begin phoning all of the salvage yards and engine shops that are listed amongst the thousands of adds. You might get everything you need for under a grand. Regards, Norman > Warning: > When buying a used engine such as a rear breathing IO-360C1E6 and having the > front boss area of the airbox opened and studs installed for the servo, > check to make sure it does not hit your nose wheel socket. I have learned > the hard way that it does. I would like to thank Mr. Vetterman for telling > me this before he made my exhaust to fit the IO-360 C1E6. Thank You. > Evidently I am not the first to try this in a RV8a. > > So with the help of Mr. Brian Costello (Field/Tech Specialist for Lycoming) > he has informed me I need a > 74384 Sump (old number was LW-13864) List price $ 3247.95 intake tubes not > included. So does anyone know any aircraft boneyards or engine rebuilders I > can hunt around for a sump and intake tubes ? Or does anyone have an extra > sump off of a IO-360-A series engine. (Brian Costello was very helpful and > said he had nothing to do with the pricing) > > Any Help Would Be Greatly Appreciated, Thank You > > Dane Sheahen > Sumpless in Chicago > dane3(at)ibm.net > RV8a ________________________________________________________________________________
From: RV6160hp(at)aol.com
Date: Nov 08, 1999
Subject: First Flight N58DM
The Facts: First Flight Sunday 11/7/99 N58DM Serial # 24148 Van's RV6 Completed, Dry weight 1055 Lb.. Used 160hp 0320H2AD 1500SMOH Sensenich Metal "Cruise Prop" Started 4/25/95 in home cellar, Cicero, NY. Finished at EAA 486 Hanger KFZY, Oswego Airport Fulton, New York. (WHAT A GREAT PLACE!!, see the web pages). Build time @ 1800 Hours (includes: Phlogoston Spar/Barnard Wing kits). So @ 4.5 years later...air under the tires. Test Pilot Fellow RV6 Builder/pilot Alan McKeen at the stick. (His plane is also RV6 160hp FP). Ground operations controlled by fellow RV6 Builder/pilot John Balbierer, (His plane is also RV6 180hp CS). MANY THANKS GUYS, for all your help! 2 flights accomplished 11/7/99. @ 1.5 hours logged in air. Cowl removed between flights, inspections went well. Fuel drains sumped, fuel level checked, oil checked, over all general conditional inspections done. Early reports went like this: OAT approximately BRISK 41 degrees. Winds @ 8-13 mph down Runway 33 2 Heat muffs work well. Pilot ANR PA-79's work well. High speed taxi runs, tail up, handles well. Take off distance normal (down right short to SPAM can standards), Plane climbs well. Climb to cloud base @ 3700 feet. Flight controls evaluated..all well. Light and responsive. Right Rudder "RV block" will be needed. (Installed & appeared fixed on 2nd flight) Elevator trim appears OK as is, barely moved. R wing is the heavy side, @ 1 pound pull to level. The usual minor adjustment needed and we'll fix soon. Slow speed evaluation at cloud base: Approach to landing w/o flaps Took a while to slow down. 80 mph ias OK 70 mushy 60 nose high 58 stall, R wing drop Approach to landing 1/2 flaps 80 mph ias OK 70 mushy 60 nose high 57 stall, nose drop centered Approach to landing full flaps 80 mph ias OK 70 mushy 60 nose high 55 stall, nose drop centered. Summary, good stall characteristics, lots of mushy feeling and warning. Dropped nose, add power, instantly to 100mph and recovers well with minimal altitude loss. Best Glide..85 mph ias engine idle 600-700 fpm descent. 360 degree turns, at 10 degree, 20 and 30 degree banks went well. Some more early numbers: (no wheel pants installed) Power setting held at 25" map, 2330 rpm, 168 Mph ias. Wide open rpm/mph ias was higher, but I failed to record. All I could remember was is seemed blistering, BUT IT IS AN RV!! Wood, Fiberglass gear legs., pneumatic tail wheel. Landings went well. Felt OK to Alan, like his plane. All flight and engine gages working. RV grins were all around.... The Van's NY RV AF grew by 1. Yet another example of the plane, built to the plans, yielding the design numbers. Thank you Van. Respectfully David E. McManmon N58DM Builder/Owner Cicero NY. ________________________________________________________________________________
Date: Nov 07, 1999
From: Doug Gray <doug.gray(at)hlos.com.au>
Subject: Re: R-410 to rudder horn rivets
I also found the 6" machine square worked very well (from a tip out of the archives). I brought one for this purpose and now find it indispensable as a square. Considered Cherrymax, however Van's response was discouraging so decided to do it IAW the plans. Doug Gray Wings > that of the 6A. What I found that worked like a charm is the heavy end of a > medium sized machine square ________________________________________________________________________________
From: flyhars(at)attglobal.net
Subject: Re: IO-360C1E6 don't do this
Date: Nov 07, 1999
Dane: I will be going to my airplane junkyard tomorrow I will look to see if there might be a I0-360A sump there. I will let you know tomorrow night. Regards: Harvey Sigmon RV-6A- Control systems ----- Original Message ----- From: <dane3(at)attglobal.net> Sent: Sunday, November 07, 1999 9:34 PM Subject: RV-List: IO-360C1E6 don't do this > > Warning: > When buying a used engine such as a rear breathing IO-360C1E6 and having the > front boss area of the airbox opened and studs installed for the servo, > check to make sure it does not hit your nose wheel socket. I have learned > the hard way that it does. I would like to thank Mr. Vetterman for telling > me this before he made my exhaust to fit the IO-360 C1E6. Thank You. > Evidently I am not the first to try this in a RV8a. > > So with the help of Mr. Brian Costello (Field/Tech Specialist for Lycoming) > he has informed me I need a > 74384 Sump (old number was LW-13864) List price $ 3247.95 intake tubes not > included. So does anyone know any aircraft boneyards or engine rebuilders I > can hunt around for a sump and intake tubes ? Or does anyone have an extra > sump off of a IO-360-A series engine. (Brian Costello was very helpful and > said he had nothing to do with the pricing) > > Any Help Would Be Greatly Appreciated, Thank You > > Dane Sheahen > Sumpless in Chicago > dane3(at)ibm.net > RV8a > > ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re: First Flight N58DM
Date: Nov 08, 1999
David, CONGRATULATIONS & WELL DONE !!! Chuck & Dave Rowbotham RV-8A (starting canopy) Niantic, CT ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <stuckle(at)ifc.utc.com>
Date: Nov 08, 1999
Guys, Picture this: Low pressure weather system dumps heavy rain on RV parked outside.. Tennis ball on piper blade style pito tube fills with water due to heavy rain running down the underside of the wing. Then High weather system comes in, forcing the water out of the tennis ball into static system. After a couple of times of this, your VSI, Altimeter, and Airspeed gauges all have water in them.......AND NEED REPLACING.... Maybe that $20 Sporties cover was less expensive after all...... Fred Stucklen N925RV RV-6A E. Windsor, Ct Guys.....I don't have access to a trade-a-plane here at work but the company name you are seeking is AERO-TRIM run by a ole gentleman named Dr. Norm Smith. (you may have seen him snoozing at any given aircraft trade show...he usually has a stool & display table bumped up against some other major vendors' table) His company has the locking gas cap mods & STC'ed trim systems for just about every aircraft in existence. I have seen his advertisements ...(small 2 inch by 2 inch) in the back of trade-a-plane for locking gas caps & for the AERO-TRIM trim systems. Most Mooney folks know of Norm...he is a frugal sort who has many common sense or cheep alternatives to thingies...actually his thingies are quite clever . Example-- free Tennis ball with hole poked in it - as pitot cover instead of the 25.00$ ones in Sporties.......there are thousands of other thingies Norm has come up with over the years...... I have installed his trim system & indicator & he has offered a discount to me due to a experimental installation rather than on a certified aircraft.....I am very satisfied with the trim & locking gas caps I got from Norm... Lastly Norm knows just about everybody in the aircraft industry and if you buy from Norm, you automatically become a member of Norms "discount club"...you can search for the best deal at any given air-trade show then walk up to Norm (or call him later) and he will turn you on to some vendor/supplier he has a relationship with and you are guaranteed to get the best price...I've done this many times and was pleasantly surprised everytime... I have No relationship with Norm (he probably would not recognise me).......... ________________________________________________________________________________
From: "Andrew and Dawn Coward" <coward(at)midsouth.rr.com>
Subject: Gascolator remote drain
Date: Nov 08, 1999
I am trying to find the best way to set up a gascolator on my firewall. From the 'optional' location that the plans show, it would seem that in order to drain the gascolator, I would need a 'remote pull to drain' cable -- similar to the Cessna system. Short of a salvage yard, anyone know where I can get my hands on something like that? If someone has a better solution, I am all ears... -Andrew Coward 80% done, 80% to go... ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Re: Fuel primer components
Be 110% sure the blue fitting that screws into the cylinder head has the proper orfice for a primer fitting. If not then there will be way to much fuel entering the cylinder and it will not be atomized or sprayed or metered properly . I believe the proper orfice size is just about the diameter of a thick human hair.......I know this is not scientific but when you compair a manf. pressure orfice & and a fuel pressure orfice and a regular fitting to a primer orfice fitting you will see the difference. The orface is usually on the pipe thread side while ALL fittings have the standard 37.5 degree A/C fitting on the other...... ________________________________________________________________________________
Date: Nov 08, 1999
From: Ken Balch <kbalch1(at)mediaone.net>
Subject: Introduction
Hello, As of late last week, I'm no longer a tire-kicker, so I thought I'd take a moment and introduce myself to the list. Personal details: 33 years old, CFI, retired LAN admin, amateur stock piddler, certified aviation nut, aspiring homebuilder. I've been lurking on the list (and reading it daily) for well over a year, and dreaming of being able to start my project. I've endlessly pored over the preview plans and manual and watched the Orndorff videos until my wife thinks I've subscribed to the all RV, all the time cable channel. I attended Sun'n Fun this past spring and took a flight in the -6 with Mike S. I found the RV to be everything it'd been cracked up to be. My only remaining problem was finding a place to build. Problem solved. We bought a new house with an oversized two-car workshop that should be perfect for my nefarious purposes and we're closing and moving in on December 1. I ordered the empennage and wing kits about two weeks ago and, with the arrival of written confirmation from Van's, I'm officially a numbered builder! My plan is to work on the RV full-time until it flies. How long it'll actually take on the calendar remains to be seen, but I'm hoping for Sun'n Fun '01. In any case, I can't wait to get started putting the shop together on December 2. Well, sorry to waste so much bandwidth on this sort of thing, but I've been looking forward to joining this community for a long time and I thought I'd say hello. Regards, Ken Balch RV-8 #81125 tail & wing kits on order ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Re: electric fuel pump
I have my doubts on a rebuilt fuel pump. the Piper Owners Club Maintenance GURU may have the best answer for you. BUT.....if the old pump is trash, open it up to determine if it failed a normal death or was it fouled up with crud from bad fuel tanks, bad tank sealer, rust, bad/old fuel lines......the cause may point to further problems upstream in the fuel system. Also, look at all the rubber lines I've seen rubber flex lines so brittle that a hammer blow on the bench shattered them (.....it was in the summer time too)...... Inspect the solid lines too....., e.fortner(at)worldnet.att.net on 11/07/99 02:41:19 PM Please respond to rv-list(at)matronics.com Subject: RV-List: electric fuel pump Not RV related but yesterday the electric fuel pump sounded strange and sluggish while priming the Cherokee Arrow. While in the landing sequence I turned the electric fuel pump on and it popped the circuit breaker. Is it rebuildable? Anyone had any experience with rebuilt or used pumps? Earl, RV4 getting ready to mount the wings ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Re: Need RV-4 Kit
"Rocketrider" needs a rv-4 kit to train "young people"..........HMMMMMMMM........ RocketRider2(at)aol.com on 11/05/99 09:18:17 PM Please respond to rv-list(at)matronics.com Subject: RV-List: Need RV-4 Kit Does anyone have an RV4 wing or Fuse kit that they are wanting to get rid of? This would have to be something that you REALLY want to get rid of. I want to use it to train younger people how to build metal airplanes. (startem' young : ) ). If anyone has one that is just collecting dust and wants it to go to good use, please lemme know. This might be a ridiculous posting, but it is worth a try. Please reply offline. Thanks! ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Re: Brake Pads
My grandfather had 50 cent pieces between the piston and the backing plate.......... to use up the pads. Use only FAA/PMA Authorized Govermant Issue Coinage if doung this trick..... ________________________________________________________________________________
From: "Japundza, Bob" <bjapundza(at)dowagro.com>
Subject: Fuel primer components
Date: Nov 08, 1999
I know you can make these fittings up, but rather than hassle with it I would rather work with the real thing. I need to replace the standard An4-1/8 npt fittings I have right now on my engine...I looked in ac$ and wick's catalogs and didn't find them. Where can I order these fittings from? I was under the impression that Lycoming makes a complete primer kit including the distribution block, bent lines, and fittings. Can anyone confirm this? I bet it's not cheap if it does exist. Thanks! Bob Japundza RV-6, finishing touches on fuselage -----Original Message----- Sent: Monday, November 08, 1999 8:59 AM Subject: Re: RV-List: Fuel primer components Be 110% sure the blue fitting that screws into the cylinder head has the proper orfice for a primer fitting. If not then there will be way to much fuel entering the cylinder and it will not be atomized or sprayed or metered properly . I believe the proper orfice size is just about the diameter of a thick human hair.......I know this is not scientific but when you compair a manf. pressure orfice & and a fuel pressure orfice and a regular fitting to a primer orfice fitting you will see the difference. The orface is usually on the pipe thread side while ALL fittings have the standard 37.5 degree A/C fitting on the other...... ________________________________________________________________________________
From: HillJW(at)aol.com
Date: Nov 08, 1999
Subject: fill and sand
Who knows what to use for filling and smoothing the aluminum molding around the windscreen? Mine is somewhat rough, and I want to fill it. Will epoxy with micro stick and stay? I am concerned about differential expansion with heating and cooling, causing cracks??????? Thanks. hilljw(at)aol.com rv8a ________________________________________________________________________________
Date: Nov 08, 1999
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: THE MEANING OF VOLUNTARY
Hello Guys and Gals, Lets have a little discussion on what the meaning of VOLUNTARY is. Webster has it as: 1. Brought about by one's own free choice; given or done of one's own free will; freely chosen or undertaken.( 2. 3. 4. 5. have to do with manslaughter, muscles, and agency.) 6. Supported by contributions or freewill offerings; not supported by the state. "Voluntary implies the exercise of one's own free choice or will in an action, whether or not external influences are at work." Every April 15th I always feel like I am being FORCED to pay for a lot of things I not only don't believe in but that are outright against a lot of what I do believe in. Sure a lot of my tax dollars go to things I use and things I believe in and given the CHOICE I always say I would pay for those even if I weren't forced to.Unfortunately I don't have the opportunity to prove that. I HAVE to pay for all of it! Like it or not. Well that brings us to the Matronics Lists. Here we have a service that we use in one way or another. Whether you read it for the entertainment value or the technical content or the flying information or the occasional controversies, the point is you still read it. By being subscribed there must be something of interest here that has a value to you. This is your chance to prove that you would pay for those "services" that you use without being "forced" to pay. In this way you have the freedom to "price" out what your own "tax rate" should be. The freedom to pay for exactly what you feel you use. Of course, if you give a little extra it is appreciated, but giving SOMETHING is the whole point. To be counted in the LOC (List of Contributors) at the end of the fund raiser is an honor! It doesn't say how much you gave, it just says you gave. It says you care and you are willing to carry a part of the load. It gives you a chance to prove to yourself and others that you would pay for what you use and believe in without being FORCED to pay for it all. Of course if you don't give at all, you may not be the person you think you are. VOLUNTARY means........................YOU! Please give something today if you haven't already.............................. To make a SSL Secure Web Contribution using your Visa or MasterCard, have a look at the following URL: http://www.matronics.com/contribution.html To make a Contribution by check, please send US Mail to: c/o Matt Dralle Matronics PO Box 347 Livermore, CA 94551 Next we may delve into what the meaning of "is" is. uh......maybe not! AL ________________________________________________________________________________
Date: Nov 08, 1999
From: Will Cretsinger <cretsinger(at)arlington.net>
Subject: Re: First Flight N58DM
Congratulations, David...I didn't know you were that close to being airborne!!! I flew from Texas to Kansas for lunch on Friday...Two hours going with tailwind...longer returning. Just look at all the places you can have lunch within two hours of your hangar! Have fun... Will RV6160hp(at)aol.com wrote: > > > The Facts: > > First Flight Sunday 11/7/99 > N58DM > Serial # 24148 > Van's RV6 > Completed, Dry weight 1055 Lb.. > Used 160hp 0320H2AD 1500SMOH > Sensenich Metal "Cruise Prop" > Started 4/25/95 in home cellar, Cicero, NY. > Finished at EAA 486 Hanger KFZY, Oswego Airport > Fulton, New York. (WHAT A GREAT PLACE!!, see the web pages). > Build time @ 1800 Hours (includes: Phlogoston Spar/Barnard Wing kits). > > So @ 4.5 years later...air under the tires. > Test Pilot Fellow RV6 Builder/pilot Alan McKeen at the stick. > (His plane is also RV6 160hp FP). Ground operations controlled by > fellow RV6 Builder/pilot John Balbierer, (His plane is also RV6 180hp CS). > MANY THANKS GUYS, for all your help! > > 2 flights accomplished 11/7/99. @ 1.5 hours logged in air. > Cowl removed between flights, inspections went well. > Fuel drains sumped, fuel level checked, oil checked, > over all general conditional inspections done. > > Early reports went like this: > > OAT approximately BRISK 41 degrees. > Winds @ 8-13 mph down Runway 33 > 2 Heat muffs work well. > Pilot ANR PA-79's work well. > > High speed taxi runs, tail up, handles well. > > Take off distance normal (down right short to SPAM can standards), > Plane climbs well. > Climb to cloud base @ 3700 feet. > Flight controls evaluated..all well. Light and responsive. > Right Rudder "RV block" will be needed. > (Installed & appeared fixed on 2nd flight) > Elevator trim appears OK as is, barely moved. > R wing is the heavy side, @ 1 pound pull to level. > The usual minor adjustment needed and we'll fix soon. > > Slow speed evaluation at cloud base: > Approach to landing w/o flaps > Took a while to slow down. > 80 mph ias OK > 70 mushy > 60 nose high > 58 stall, R wing drop > > Approach to landing 1/2 flaps > 80 mph ias OK > 70 mushy > 60 nose high > 57 stall, nose drop centered > > Approach to landing full flaps > 80 mph ias OK > 70 mushy > 60 nose high > 55 stall, nose drop centered. > > Summary, good stall characteristics, lots of mushy feeling and warning. > Dropped nose, add power, instantly to 100mph and recovers well with minimal > altitude loss. > > Best Glide..85 mph ias > engine idle > 600-700 fpm descent. > > 360 degree turns, at 10 degree, 20 and 30 degree banks went well. > > Some more early numbers: > (no wheel pants installed) > Power setting held at 25" map, 2330 rpm, 168 Mph ias. > Wide open rpm/mph ias was higher, but I failed to record. > All I could remember was is seemed blistering, BUT IT IS AN RV!! > > Wood, Fiberglass gear legs., pneumatic tail wheel. > Landings went well. Felt OK to Alan, like his plane. > > All flight and engine gages working. > > RV grins were all around.... > The Van's NY RV AF grew by 1. > > Yet another example of the plane, built to the plans, > yielding the design numbers. Thank you Van. > > Respectfully > David E. McManmon > N58DM > Builder/Owner > Cicero NY. > ________________________________________________________________________________
From: GLPalinkas(at)aol.com
Date: Nov 08, 1999
Subject: Re: First Flight N58DM
In a message dated 11/8/99 6:30:11 AM, RV6160hp(at)aol.com writes: <> David.... Congrats on your first flight and thanks for the indepth incentive report. I was able to see your RV at the Oswego RV Flyin in Sept and you did a great job. Keep us posted on your flight testing progress. ps I have lots of digital pics of yourplane if you need any. Gary Palinkas Parma, Ohio RV QB Control systems (still) ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Re: Gascolator remote drain
There is lots of data in the archives on this matter. I downloaded all the data & read it & made my decision NOT to have a gascolater. All the points are covered in the history files so I won't restate. On my RV-4 I had no room because of the engine mount, didn't want the gascolater in the interior of the aircraft, didn't like the quality of the ACS unit ( ANDAIR unit is better by far) ., the gascolator was not at the low point on my RV-4.........ect. I used inline screen filters prior to the selector, (ANDAIR Selector was chosen). Here in the Northeast there are many builders going this route. coward(at)midsouth.rr.com on 11/08/99 08:58:44 AM Please respond to rv-list(at)matronics.com Subject: RV-List: Gascolator remote drain I am trying to find the best way to set up a gascolator on my firewall. From the 'optional' location that the plans show, it would seem that in order to drain the gascolator, I would need a 'remote pull to drain' cable -- similar to the Cessna system. Short of a salvage yard, anyone know where I can get my hands on something like that? If someone has a better solution, I am all ears... -Andrew Coward 80% done, 80% to go... ________________________________________________________________________________
Date: Nov 08, 1999
From: bramsec <bramsec(at)idirect.com>
Subject: EGT readings
I do not have a great range from full rich to peak EGT. Interested in anyone else's experience. RV6 with 320-D2J engine wood prop. Engine came out of a 172, no change to carb. I have only a 30 degree difference from full rich 2400 rpm to full lean 2400 rpm. I sthis normal or should the carb be rejetted for a richer mixture? I am concerned about exhaust valves burning if the mixture is too lean in the climb. Also noticed that fuel drips out of the carb if the mixture is full rich and the engine is shut down, comes out of the brass fitting (spray bar?) in the ventury, is this normal? Regards Peter (Toronto) ________________________________________________________________________________
Date: Nov 08, 1999
From: Brian Lloyd <brian(at)lloyd.com>
Subject: Re: A near-mid air...
> >Mr. Eagle was completely >unimpressed by the imminent catastrophe and didn't bother to do his part of >the evasion equation. I'm positive that he brushed the top of the canopy. Then it was probably a turkey buzzard. My encounter with hawks and eagles is that they tend to "stoop" (fold their wings and drop) when "attacked" by an airplane. Turkey buzzards just soar fat, dumb, and happy as you slice them to pieces with your prop (I have seen this happen a couple of times and I have had a couple of near misses with all of the aforementioned aerial denizens). That makes the avoidance manuver (assuming you can see them soon enough) a climbing one. I would much rather take a bird on the belly and have to replace my antennas down there than I would take one in the canopy. >Pens and flight bags (and AOPA encyclopedias) weigh an awful lot when they >are accelerated at 1.5x their normal weight into the canopy. And they scare >the hell out of you when they land in your lap during the 3g recovery. I >can't believe that there was no damage done to the canopy (interior OR >exterior). Once you start doing acro you will become a believer of cleanliness and security. The first time you pull negative you will be very surprised by what ends up "in the air". Brian Lloyd Lucent Technologies brian(at)lloyd.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6513 - voice +1.530.676.3442 - fax ________________________________________________________________________________
From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com>
Subject: Pneumatic Squeezer
Date: Nov 08, 1999
I just bought the pneumatic rivet squeezer from Avery and was playing around with it this past weekend. I'm a little confused as to how to put the dies in the yoke. When I place a die on the part that moves when you press the lever, it falls off after the plunger retracts. I know I'm an idiot but what am I doing wrong here? Did I forget to order something? Any help would be appreciated! -- Scott VanArtsdalen, MCSE Network Administrator Union Safe Deposit Bank 209-946-5116 ________________________________________________________________________________
From: "Randy J. Pflanzer" <rpflanze(at)iquest.net>
Subject: Re: Gascolator remote drain
Date: Nov 08, 1999
Andrew, You don't say in your post what you are building. I can fill you in on what I did on my RV-6 so this may help you, or it may not. After contemplating this issue for some time and reviewing the archives, I decided to mount a gascolator rather than skip the part and install in-line filters. I fabricated a mount that bolts to the firewall and clamps to the right gear leg sleeve on the engine mount. This allows the gascolator to sit out from the firewall about 6-8 inches yet remain sturdy. It also sits about two inches inside the right side of the cowl. The run to the fuel pump on the engine is very easy since the input port on the pump is on the right hand side of the pump. (O-320 on my bird) To access the drain cock from the outside, I used a hole saw and drilled through my cowl at an angle equal to the angle of the drain cock. This creates an elliptical hole in the cowl. My drain tube fits easily through the opening. To close the opening, I mounted a spring loaded Camloc button door over the opening and riveted a .032 plate to the front of it to match the shape of my opening. I put a spacer plate between the hinge half and the cowling so that the door would sit flush with the outside of the cowl. End result is a flush fitting door that is easily pushed aside by my finger when inserting the drain tube. I can turn and drain the gascolator, and then visually check to make sure that the drain cock closes and reseats itself. Randy Pflanzer N417G RV-6 "Painting........still" > >I am trying to find the best way to set up a gascolator on my firewall. > >If someone has a better solution, I am all ears... > >-Andrew Coward ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: Brake Pads
Date: Nov 08, 1999
Not on current Clevelands. The coin will fall out. Works fine on old Champs and Chiefs how ever. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: pcondon(at)csc.com <pcondon(at)csc.com> Date: Monday, November 08, 1999 8:32 AM Subject: Re: RV-List: Brake Pads > > > My grandfather had 50 cent pieces between the piston and the backing >plate.......... to use up the pads. Use only FAA/PMA Authorized Govermant Issue >Coinage if doung this trick..... > > ________________________________________________________________________________
Date: Nov 08, 1999
From: Brian Lloyd <brian(at)lloyd.com>
Subject: Re: Battery Storage
> >>Correct me if I am wrong, but can't you float charge them at about 13.2 V >>without any damage? I know that this is temperature sensitive but that >>seem to be about right for room temperature (70-80 degrees F). > > Yes . . but this is not a voltage level that will "charge" them. > Trickle chargers tend to run in a constant current mode at some > level. People have put solar cells on their hangars and hooked > them to the battery via diode and dismayed to find battery wasted > after a hundred days or so of 100-500 mA constant "trickle" while > sun is up. Yes, continuous constant current is bad. Lead/acid batteries do well with constant current/constant voltage charging (the charger delivers a constant current until the float voltage is reached then switch to constant voltage). It is the selection of this constant voltage that is the bugaboo. > A voltage regulated battery maintainer clamps the charge > level to some value between open circuit voltage (about > 12.5) and nominal top-off for the present temperature (about > 13.8 at room temp). Right. That is what I was saying. > Unless you're SURE the charger you choose > is sophisticated enough to properly maintain a battery, > then an every 90 day charge is the prudent way to go. The > self discharge rate of RG's is so low that periodic maintenance > is practical. Most aircraft electrical systems select something close to 14V for the constant voltage in order to ensure that all of the charge is replaced in the battery in short order. On the other hand, if you hold a battery at 14V for a very long period of time, it will eventually damage it. I have spent a fair bit of time working with lead/acid batteries in standby power systems. The ultimate charger does constant current/constant voltage (13.8V) until the battery is fully charged and then drops down to a constant "float" voltage of 13.2V (or thereabouts). That is sufficient to maintain full charge without causing any problem for the battery. You can just start with a 13.2V float voltage but that will only get your battery up to about 90% of full charge in a reasonable period of time. If you leave it at that voltage it will eventually (weeks) float up to a full charge. Wow, there you go Bob! This is the ultimate electrical system battery charge controller! It is constant current to the battery then constant voltage until full charge, then it drops the buss voltage to 13.2V to float the battery at full charge. Brian Lloyd Lucent Technologies brian(at)lloyd.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6513 - voice +1.530.676.3442 - fax ________________________________________________________________________________
Date: Nov 08, 1999
From: "John B. Abell" <jbabell(at)mediaone.net>
Subject: Re: Pneumatic Squeezer
There's a ring in a groove around the stem of the die. You need to pry it open slightly so that it provides friction against the side of the hole in which it is inserted; then it won't fall out. Best wishes, Jack Abell "Van Artsdalen, Scott" wrote: > > I just bought the pneumatic rivet squeezer from Avery and was playing around > with it this past weekend. I'm a little confused as to how to put the dies > in the yoke. When I place a die on the part that moves when you press the > lever, it falls off after the plunger retracts. I know I'm an idiot but > what am I doing wrong here? Did I forget to order something? Any help > would be appreciated! > > -- > Scott VanArtsdalen, MCSE > Network Administrator > Union Safe Deposit Bank > 209-946-5116 > ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Fuel primer components
Try Performance Air Flow. They are sure to have them or know whrer to get them. Don't have their number handy but its in the archieve. bjapundza(at)dowagro.com on 11/08/99 09:24:32 AM Please respond to rv-list(at)matronics.com Subject: RE: RV-List: Fuel primer components I know you can make these fittings up, but rather than hassle with it I would rather work with the real thing. I need to replace the standard An4-1/8 npt fittings I have right now on my engine...I looked in ac$ and wick's catalogs and didn't find them. Where can I order these fittings from? I was under the impression that Lycoming makes a complete primer kit including the distribution block, bent lines, and fittings. Can anyone confirm this? I bet it's not cheap if it does exist. Thanks! Bob Japundza RV-6, finishing touches on fuselage -----Original Message----- Sent: Monday, November 08, 1999 8:59 AM Subject: Re: RV-List: Fuel primer components Be 110% sure the blue fitting that screws into the cylinder head has the proper orfice for a primer fitting. If not then there will be way to much fuel entering the cylinder and it will not be atomized or sprayed or metered properly . I believe the proper orfice size is just about the diameter of a thick human hair.......I know this is not scientific but when you compair a manf. pressure orfice & and a fuel pressure orfice and a regular fitting to a primer orfice fitting you will see the difference. The orface is usually on the pipe thread side while ALL fittings have the standard 37.5 degree A/C fitting on the other...... ________________________________________________________________________________
Date: Nov 08, 1999
From: Brian Lloyd <brian(at)lloyd.com>
Subject: Re: Fuel Consumption
> >The question is hard to answer; that is, did fuel consumption drop due to >break in or the Av Blend/electronic ignition...I believe it's due to >either/both the ignition/AvBlend....the reason I think this is that the drop >in fuel use from fill up to fill up immediately showed up when the Light >Speed and AvBlend was used....it was an immediate change....but other >inquiring minds may have other thoughts. It is probably due to the ignition. If you think about the amount of horsepower that 1 GPH represents, it is really unlikely that you had those kinds of losses to friction inside the engine. At your altitude, the spark advance would make a pretty big difference so that is where I would put my money. Brian Lloyd Lucent Technologies brian(at)lloyd.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6513 - voice +1.530.676.3442 - fax ________________________________________________________________________________
Date: Nov 08, 1999
From: Brian Lloyd <brian(at)lloyd.com>
Subject: Re: EGT readings
> >I do not have a great range from full rich to peak EGT. Interested in >anyone else's experience. > >RV6 with 320-D2J engine wood prop. Engine came out of a 172, no change >to carb. I have only a 30 degree difference from full rich 2400 rpm to >full lean 2400 rpm. I sthis normal or should the carb be rejetted for a >richer mixture? What does it do at full throttle? Remember that the carb automatically enrichens the mixture at full throttle (the "economizer" valve). >I am concerned about exhaust valves burning if the >mixture is too lean in the climb. Normally (Lycoming engines) you don't pull the throttle back in the climb so it shouldn't be an issue. >Also noticed that fuel drips out of >the carb if the mixture is full rich and the engine is shut down, comes >out of the brass fitting (spray bar?) in the venturi, is this normal? If it drips continuously, no. That could be a leaky float valve. Brian Lloyd Lucent Technologies brian(at)lloyd.com 3461 Robin Lane, Suite 1 http://www.livingston.com Cameron Park, CA 95682 +1.530.676.6513 - voice +1.530.676.3442 - fax ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: Fuel primer components
Date: Nov 08, 1999
For priming purposes you dont need to worry about the size of the orfice in the end of the fitting. Since the engine is not running as you are priming and that priming is mainly for starting the engine only the orfice size doesn't matter. Usually you will find most of you primer line failures due to the orfice being cloged and the pressure usually helps with cracking the copper flared tube fitting....along with vibration. you can also only shove so much fuel thru the 1/8" copper line and unless you pump, pump, and over pump the primer it will be just fine. BTW the small orfice in a stock primer system is a #60 drill bit. The small size was thought up long ago as a safety item so if you got leak by the primer your engine wouldn't run in an over rich condition. Later they found that it would be pretty hard to get the engine that rich thru the 1/8" lines. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: <pcondon(at)csc.com> Sent: Monday, November 08, 1999 4:59 AM Subject: Re: RV-List: Fuel primer components > > > Be 110% sure the blue fitting that screws into the cylinder head has the > proper orfice for a primer fitting. If not then there will be way to much fuel > entering the cylinder and it will not be atomized or sprayed or metered properly > . I believe the proper orfice size is just about the diameter of a thick human > hair.......I know this is not scientific but when you compair a manf. pressure > orfice & and a fuel pressure orfice and a regular fitting to a primer orfice > fitting you will see the difference. The orface is usually on the pipe thread > side while ALL fittings have the standard 37.5 degree A/C fitting on the > other...... > > ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 08, 1999
Subject: Re: Battery Storage & Charging ( Elect Bob )
Bob, what is the correct charge-ing procedure for the RG's ? Reading these two posts seem to leave the builder in a catch 22. Trickle is bad....but every 90 days fry it ?? How do I correctly charge on the 90 day cycle ??? giving that most builders have a 2 amp / 6 amp, sorta dumb, cheep auto charger at home/hanger...... nuckolls(at)aeroelectric.com on 11/05/99 10:47:18 AM Please respond to rv-list(at)matronics.com Subject: Re: RV-List: Battery Storage > >Trickle is less than 2 amps, even 1 amp is more than plenty. Go get a >motorcycle battery maintainer or an automatic shut off charger with a 2 amp >or less charging rate. If you get the little booklet manual you will see >that the initial charge is less than 2 amps for less than 24 hours if my >memory serves me right. A "trickle" charge at any rate is hazardous to RG batteries. The self discharge rate on a new RG is less than 0.5% per day. Recharging on a 90 day cycle means you get it boosted back up before capacity drops below 50% where the chemistry starts being more internally destructive. Bring them up every 90 days and then let them sit. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: EGT readings
Date: Nov 08, 1999
The fuel coming from the carb is a stuck float or a pitted seat on the float. easy to fix. The lean mixture problem can be solved by drilling out the main jet. I think it is a #30 drill bit to begin with and just drillit one size bigger. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: bramsec <bramsec(at)idirect.com> Sent: Monday, November 08, 1999 6:14 AM Subject: RV-List: EGT readings > > I do not have a great range from full rich to peak EGT. Interested in > anyone else's experience. > > RV6 with 320-D2J engine wood prop. Engine came out of a 172, no change > to carb. I have only a 30 degree difference from full rich 2400 rpm to > full lean 2400 rpm. I sthis normal or should the carb be rejetted for a > richer mixture? I am concerned about exhaust valves burning if the > mixture is too lean in the climb. Also noticed that fuel drips out of > the carb if the mixture is full rich and the engine is shut down, comes > out of the brass fitting (spray bar?) in the ventury, is this normal? > > Regards Peter (Toronto) > > ________________________________________________________________________________
Date: Nov 09, 1999
From: Bill Von Dane <bvondane(at)atmel.com>
Subject: Web site update, New Rudder Pix...
Hi all... I moved my web site to a new URL, though it is with the same provider; Tripod.com... I will be upgrading my membership with them soon that will double my disk space, and remove the adds from my site. The cost is $36 for six months... I great deal for 22MB, FrontPage support, and unlimited everything else... And their servers / link are very fast in my opinion... Anyway... I got started on my rudder this weekend... My stiffeners were not pre-punched, but I had no problems making them... I made a template for cutting them, and used shears to do it... I also made a box for drilling them. I used a heavy piece of alum. scrap from another project, measured the trailing edge clearance of 3/4", marked that position, then clamped the rudder spar to it and marked the rest of the holes for drilling. I got even spacing, and the holes at the spar end of the stiffeners all lined up perfectly... I then placed the stiffeners in the box, put the drill guide on top, drilled one end, clecoed it, and then drilled the rest... You can see some new pix on my web site on the rudder page, but I do not have any text published yet... Bill Von Dane RV-8A N912V (reserved), Rudder http://vondane.tripod.com ________________________________________________________________________________
From: JHeadric(at)aol.com
Date: Nov 08, 1999
Subject: Re: Gascolator remote drain
<< I am trying to find the best way to set up a gascolator on my firewall. From the 'optional' location that the plans show, it would seem that in order to drain the gascolator, I would need a 'remote pull to drain' cable -- similar to the Cessna system. Short of a salvage yard, anyone know where I can get my hands on something like that? If someone has a better solution, I am all ears... -Andrew Coward 80% done, 80% to go... >> I just put a little door on the lower left hand side so I can reach in and drain fuel into a container and check it for water. Jim RV6A 29 hr. ________________________________________________________________________________
From: JHeadric(at)aol.com
Date: Nov 08, 1999
Subject: Re: Introduction
<< Well, sorry to waste so much bandwidth on this sort of thing, but I've been looking forward to joining this community for a long time and I thought I'd say hello. Regards, Ken Balch RV-8 #81125 tail & wing kits on order >> There is always room for another RV builder! Welcome. Jim RV6A 29 hours (3rd one) ________________________________________________________________________________
Date: Nov 08, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Battery Storage
>I have spent a fair bit of time working with lead/acid batteries in standby >power systems. The ultimate charger does constant current/constant voltage >(13.8V) until the battery is fully charged and then drops down to a >constant "float" voltage of 13.2V (or thereabouts). That is sufficient to >maintain full charge without causing any problem for the battery. You can >just start with a 13.2V float voltage but that will only get your battery >up to about 90% of full charge in a reasonable period of time. If you >leave it at that voltage it will eventually (weeks) float up to a full charge. > >Wow, there you go Bob! This is the ultimate electrical system battery >charge controller! It is constant current to the battery then constant >voltage until full charge, then it drops the buss voltage to 13.2V to float >the battery at full charge. It's been in the works for awhile. Don't know if it will show up in the B&C LR-4 or in an AeroElectric Connection product. We're evaluating some much later technologies (like micro- controllers) for use in voltage regulation and electrical system management tasks. Need to drive parts count down which will drive prices down while keeping performance same or better. Had a meeting with a wanna-be manufacturer of light plane aviation hardware yesterday . . . we're talking about having them become our manufacturing arm so that I can spend more time on development and sales of new products and less time sticking parts on the boards at the workbench! Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: EGT readings
Date: Nov 08, 1999
Might have a sinking plastic float. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: Brian Lloyd <brian(at)lloyd.com> Date: Monday, November 08, 1999 10:31 AM Subject: Re: RV-List: EGT readings > >> >>I do not have a great range from full rich to peak EGT. Interested in >>anyone else's experience. >> >>RV6 with 320-D2J engine wood prop. Engine came out of a 172, no change >>to carb. I have only a 30 degree difference from full rich 2400 rpm to >>full lean 2400 rpm. I sthis normal or should the carb be rejetted for a >>richer mixture? > >What does it do at full throttle? Remember that the carb automatically >enrichens the mixture at full throttle (the "economizer" valve). > >>I am concerned about exhaust valves burning if the >>mixture is too lean in the climb. > >Normally (Lycoming engines) you don't pull the throttle back in the climb >so it shouldn't be an issue. > >>Also noticed that fuel drips out of >>the carb if the mixture is full rich and the engine is shut down, comes >>out of the brass fitting (spray bar?) in the venturi, is this normal? > >If it drips continuously, no. That could be a leaky float valve. > > >Brian Lloyd Lucent Technologies >brian(at)lloyd.com 3461 Robin Lane, Suite 1 >http://www.livingston.com Cameron Park, CA 95682 >+1.530.676.6513 - voice +1.530.676.3442 - fax > > ________________________________________________________________________________
From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com>
Subject: Need drill press
Date: Nov 08, 1999
Anyone know a good place to get a drill press? I need to do a little more precision work than the air drill is allowing me. -- Scott VanArtsdalen, MCSE Network Administrator Union Safe Deposit Bank 209-946-5116 ________________________________________________________________________________
From: "Randy Lervold" <randyl(at)pacifier.com>
Subject: New RV-8 site
Date: Nov 08, 1999
Listers, Just wanted to let the RV-8ers among you know that my web site is finally up. As with all of our sites it is a work in progress, I will continue to evolve it. Due to the number of excellent sites that document the entire building process, I have chosen to focus not on the whole building process, but rather on anything I'm doing that is different or special in some way. For example my battery installation is a bit creative and might be of interest to RV-8 builders trying to decide between fwd and aft locations. You can check it out at... www.pacifier.com/~randyl Cheers, Randy Lervold RV-8, #80500, mounting wings Home Wing ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Nov 08, 1999
Subject: Re: EGT readings
<< The lean mixture problem can be solved by drilling out the main jet. I think it is a #30 drill bit to begin with and just drillit one size bigger. >> Odds are you will find the main jet is #43 drill size. Several of us have drilled out to as large as #37 to correct lean mixture. I jumped straight to this size to save steps, and have since wished my jet were not so open... about 39 or 40 might have been right. Hence, I fly with about 3 turns of vernier mixture pulled at all times, since the mixture is clearly too rich otherwise. I advise cautious experimentation to get it just right; it's not that hard to pull the cowl and disassemble the carb several times, right? -Bill B O-320 E2D in RV-6A 85 hrs. ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: EGT readings
Date: Nov 08, 1999
I looked in my notes and found that the factory jets range from a #44 to a #39. My notes also show that for the proper mixture range I have been going with the following: 150HP a #38, #37, or #36 For a 160HP a #36, #35, or #34 drill bits. Remember to start with the smallest size and try that then enlarge. At full power on ground you should get about a 125 to 150 degree rise. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: <SportAV8R(at)aol.com> Sent: Monday, November 08, 1999 10:50 AM Subject: Re: RV-List: EGT readings > > > << The lean mixture problem can be solved by drilling out the main jet. I > think it is a #30 drill bit to begin with and just drillit one size bigger. > >> > > > Odds are you will find the main jet is #43 drill size. Several of us have > drilled out to as large as #37 to correct lean mixture. I jumped straight to > this size to save steps, and have since wished my jet were not so open... > about 39 or 40 might have been right. Hence, I fly with about 3 turns of > vernier mixture pulled at all times, since the mixture is clearly too rich > otherwise. I advise cautious experimentation to get it just right; it's not > that hard to pull the cowl and disassemble the carb several times, right? > > -Bill B > O-320 E2D in RV-6A 85 hrs. > > ________________________________________________________________________________
From: Accept_Credit_Online...@bigfoot.com
Date: - - - , 20-
Subject: Adv: Accept CREDIT CARDS Online!
This is a one-time mailing only! You won't receive mail from us again. You may still request removal from our list by calling 1-888-429-2141. ACCEPT CREDIT CARDS ONLINE! Webmaster, Would you like to INCREASE YOUR SALES by accepting CREDIT CARDS ONLINE? We specialize in setting up large & small businesses to accept and process ALL major credit cards ONLINE and OFFLINE... * VISA * MASTERCARD * AMERICAN EXPRESS * DISCOVER * DEBIT CARDS * ELECTRONIC CHECKS directly deposited! * SECURE REAL-TIME PROCESSING * 24 HR TOLL FREE CUSTOMER SUPPORT * 99% APPROVAL RATE! Available for USA Businesses Only. Good Credit / Bad Credit / No Credit / Bankruptcy... NO PROBLEM! We offer a COMPLETE line of Merchant Services at the LOWEST rates available! WHY PAY MORE SOMEWHERE ELSE? Tell us EXACTLY what your needs are and we will tailor a merchant program to fit your budget! FOR MORE INFORMATION... CALL TOLL FREE: 1-888-429-2141 (24 Hrs) Leave us your NAME, EMAIL ADDRESS, & PHONE # and a sales rep will get back with you shortly. Merchant Services 1-888-429-2141 (24 Hrs) ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: New RV-8 site
Date: Nov 08, 1999
> > >Hi All... > >Are there any other RV-8A builder's web sites out there besides Bill >Pagan's >and mine? I would like to see more pictures of the building progress on an >8A... Yeah, check out: www.trainingwheel.com ***RIMSHOT*** HAHAHA!!! OK...kidding!!! don't shoot! *ducks under desk* Sorry, just couldn't resist, especially after just returning from getting checked out in a -8 and didn't even once end up in the weeds. Of course, we were at a former Navy airbase with runways big enough to land the Space Shuttle.....but...you get my point. *grinnin* Keep up the good work, fellow RV-building-website slingin' gurus. Brian Denk RV8 N94BD rigging flaps, fitting wingtips, then another thousand small details. ________________________________________________________________________________
From: "Japundza, Bob" <bjapundza(at)dowagro.com>
Subject: Fuel primer components
Date: Nov 08, 1999
OK, I see where you're coming from; but what I'm curious about is whether or not the fuel is sprayed by the #60 orfice. Seems to me that fuel would definitely pool by a larger orfice; IMHO, I think the small orfice sprays the fuel at the piston and it "spatters" over the inside of the open bore of the cylinder--thus, you have fuel spread out over a wider area in which it could vaporize and combust, promoting an easier start. -----Original Message----- Sent: Monday, November 08, 1999 11:56 AM Subject: Re: RV-List: Fuel primer components For priming purposes you dont need to worry about the size of the orfice in the end of the fitting. Since the engine is not running as you are priming and that priming is mainly for starting the engine only the orfice size doesn't matter. Usually you will find most of you primer line failures due to the orfice being cloged and the pressure usually helps with cracking the copper flared tube fitting....along with vibration. you can also only shove so much fuel thru the 1/8" copper line and unless you pump, pump, and over pump the primer it will be just fine. BTW the small orfice in a stock primer system is a #60 drill bit. The small size was thought up long ago as a safety item so if you got leak by the primer your engine wouldn't run in an over rich condition. Later they found that it would be pretty hard to get the engine that rich thru the 1/8" lines. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: <pcondon(at)csc.com> Sent: Monday, November 08, 1999 4:59 AM Subject: Re: RV-List: Fuel primer components > > > Be 110% sure the blue fitting that screws into the cylinder head has the > proper orfice for a primer fitting. If not then there will be way to much fuel > entering the cylinder and it will not be atomized or sprayed or metered properly > . I believe the proper orfice size is just about the diameter of a thick human > hair.......I know this is not scientific but when you compair a manf. pressure > orfice & and a fuel pressure orfice and a regular fitting to a primer orfice > fitting you will see the difference. The orface is usually on the pipe thread > side while ALL fittings have the standard 37.5 degree A/C fitting on the > other...... > > ________________________________________________________________________________
From: "Mark Nielsen" <Mark.Nielsen@fiedler-lp.com>
Subject: Gascolator remote drain
Date: Nov 08, 1999
> > I am trying to find the best way to set up a gascolator on my firewall. > From the 'optional' location that the plans show, it would seem that in > order to drain the gascolator, I would need a 'remote pull to drain' > cable -- similar to the Cessna system. > In my RV-6, I mounted the gascolator as low as practicable on the firewall (left side). I removed the drain fitting from the gascolator and replaced it with the following 1/8" NPT fittings: nipple, 45 degree ell, nipple, sleeve, quick drain valve (like those on the bottom of the fuel tanks). The gascolator bowl height and orientation was adjusted such that the bottom of the quick drain valve is flush with and perpendicular to the inside of the cowl. I then drilled a 3/4" hole in the cowl under the quick drain valve. With this arrangement, it is just as easy to drain fuel from the gascolator as it is from the fuel tanks. (The fuel boost pump must be on, however.) I drain fuel from the gascolator before every flight, but I have never found any water or debris in the fuel. I don't know if this means that I have been lucky so far, or if it means that a fuel strainer is not necessary. Mark Nielsen RV-6, 445 hrs Green Bay, WI ________________________________________________________________________________
From: MRawls3896(at)aol.com
Date: Nov 08, 1999
Subject: Re: Pneumatic Squeezer
In a message dated 11/8/99 10:25:05 AM Central Standard Time, svanarts(at)unionsafe.com writes: << I just bought the pneumatic rivet squeezer from Avery and was playing around with it this past weekend. I'm a little confused as to how to put the dies in the yoke. When I place a die on the part that moves when you press the lever, it falls off after the plunger retracts. I know I'm an idiot but what am I doing wrong here? Did I forget to order something? Any help would be appreciated! >> The part that the die goes into is adjustable. It works like a jack screw. Make sure it is far enough up. ________________________________________________________________________________
From: "Mark D. Dickens" <mddickens(at)mindspring.com>
Subject: Re: Pneumatic Squeezer
Date: Nov 08, 1999
If the pneumatic ram (the part that moves) moves below the edge of the hole in the yoke, it might pop the die off when it retracts...I own a pneumatic squeezer and while it's a, uh, gas, you can also screw things up with it in a heart beat...if you have not also purchased the adjustable set holder (Avery part 274), I'd recommend it...otherwise you have to shim your dies with washers...a pain in the you know what... Mark Dickens Germantown, TN HS and VS done...on the rudder ----- Original Message ----- From: Van Artsdalen, Scott <svanarts(at)unionsafe.com> Sent: Monday, November 08, 1999 9:43 AM Subject: RV-List: Pneumatic Squeezer > > I just bought the pneumatic rivet squeezer from Avery and was playing around > with it this past weekend. I'm a little confused as to how to put the dies > in the yoke. When I place a die on the part that moves when you press the > lever, it falls off after the plunger retracts. I know I'm an idiot but > what am I doing wrong here? Did I forget to order something? Any help > would be appreciated! > > > -- > Scott VanArtsdalen, MCSE > Network Administrator > Union Safe Deposit Bank > 209-946-5116 > > --- > --- http://www.matronics.com/contribution > --- > > ________________________________________________________________________________
From: "Rick Caldwell" <racaldwell(at)hotmail.com>
Subject: Emp. Fairing Weight
Date: Nov 08, 1999
For those considering making your own empenage fairing, I thought I'd pass along my results. For my RV-6, the Van's fairing did not fit the LE of the HS. It was also heavy. So I used the Bob Skinner's method of using the Van's part as a mold. I made the "base" from only ply of 5.7 oz. bidirectional fiberglass cloth and topped with one ply of 1.5 oz. satin weave cloth to fill the weave of the 5.7 oz. cloth. I always use epoxy resin. The base was trimmed with scissors in front to fit the LE of the HS and taped down with electrical tape around the edges, about 1/16" onto the "base." I then layed up two plies of 5.7 oz. bid, overlapping around the front of the fairing. I also put an extra ply around the edges, about a 1" strip. Also, the 1.5 oz. ply was used on top to fill the weave. I extended the fairing underneaththe HS to the rear. A small fillet formed the upper edge underneath the HS. After curing & before removing, it was drilled to the airframe. Black dots on the rivets before layup allows you to miss the rivets. After removal, it was trimmed, sanded and filled with West 410 microlight. Sanded & filled until smooth. About 3 or 4 iterations to get it nice. Finished product weighs 1.0 # vs. 1.75 # for Van's fairing. Took me Sunday through Saturday to make, about 20 hrs. labor. I think it is worthwhile, looks better to me having the fairing wrap underneath. Rick Caldwell RV-6 #24187 I think I have made all the parts. Now ready to paint? The fairing was removed, trimmed ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: Fuel primer components
Date: Nov 08, 1999
The fuel is sprayed behind the valve not directly into the cylinder bore so the more fuel in this instance would be better. That stuff evaporates pretty quickly. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: Japundza, Bob <bjapundza(at)dowagro.com> Sent: Monday, November 08, 1999 12:26 PM Subject: RE: RV-List: Fuel primer components > > OK, I see where you're coming from; but what I'm curious about is whether or > not the fuel is sprayed by the #60 orfice. Seems to me that fuel would > definitely pool by a larger orfice; IMHO, I think the small orfice sprays > the fuel at the piston and it "spatters" over the inside of the open bore of > the cylinder--thus, you have fuel spread out over a wider area in which it > could vaporize and combust, promoting an easier start. > > -----Original Message----- > Sent: Monday, November 08, 1999 11:56 AM > To: rv-list(at)matronics.com > Subject: Re: RV-List: Fuel primer components > > > For priming purposes you dont need to worry about the size of the orfice in > the end of the fitting. Since the engine is not running as you are priming > and that priming is mainly for starting the engine only the orfice size > doesn't matter. Usually you will find most of you primer line failures due > to the orfice being cloged and the pressure usually helps with cracking the > copper flared tube fitting....along with vibration. you can also only shove > so much fuel thru the 1/8" copper line and unless you pump, pump, and over > pump the primer it will be just fine. BTW the small orfice in a stock > primer system is a #60 drill bit. The small size was thought up long ago as > a safety item so if you got leak by the primer your engine wouldn't run in > an over rich condition. Later they found that it would be pretty hard to > get the engine that rich thru the 1/8" lines. > **** Bryan E. Files **** > Ever Fly Maintenance > Palmer, Alaska > A&P, IA, FAA Safety Counselor > > ----- Original Message ----- > From: <pcondon(at)csc.com> > To: > Sent: Monday, November 08, 1999 4:59 AM > Subject: Re: RV-List: Fuel primer components > > > > > > > > Be 110% sure the blue fitting that screws into the cylinder head has the > > proper orfice for a primer fitting. If not then there will be way to much > fuel > > entering the cylinder and it will not be atomized or sprayed or metered > properly > > . I believe the proper orfice size is just about the diameter of a thick > human > > hair.......I know this is not scientific but when you compair a manf. > pressure > > orfice & and a fuel pressure orfice and a regular fitting to a primer > orfice > > fitting you will see the difference. The orface is usually on the pipe > thread > > side while ALL fittings have the standard 37.5 degree A/C fitting on the > > other...... > > > > > > ________________________________________________________________________________
Date: Nov 08, 1999
Subject: Re: First Flight N58DM
From: Lawrence J Greeno <greenrv(at)juno.com>
David, CONGRATULATIONS - it was very thrilling to actually be there to see that flight, and the second - I by chance just happened to be in the area and stopped by to see how you were coming along. I also wanted to inquire about engines. What a delightful surprise and inspiration you provided for me to keep at it. Your report was very much appreciated also. I have digital photos (4) of your craft with Alan getting ready for flight #2. Let me know if you are interested and I'll forward them on. Best regards, Larry Greeno - greenrv(at)juno.com 24 Gilead Hill Road, N.Chili, NY 14514 716-594-0883 ________________________________________________________________________________
Date: Nov 08, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Battery Storage & Charging ( Elect Bob )
> > >Bob, what is the correct charge-ing procedure for the RG's ? Reading these two >posts seem to leave the builder in a catch 22. Trickle is bad....but every 90 >days fry it ?? How do I correctly charge on the 90 day cycle ??? giving that >most builders have a 2 amp / 6 amp, sorta dumb, cheep auto charger at >home/hanger...... > Nope . . . it's really hard to FRY one of these critters in a few hours. Most "automatic" automotive chargers will charge the battery just fine . . . even if their automatic mode leaves something to be desired, the few hours it takes to to a maintenance top-off won't hurt 'em. It's leaving ill-designed chargers hooked to them for DAYS that needs to be avoided. These are not fragile batteries. You can STUFF energy back into a seriously discharged RG battery at hundreds of amps . . . as long as the vast majority of electrons you're stuffing in change chemistry in good ways and don't boil off water or overheat it. This happens very efficiently in the RG battery because it's internal impedance is so very low (read efficient). However, once the battery IS charged, there's no place for excess electrons to go except to do mischief . . like convert the tiny amount of water they contain into gasses and perhaps vent them overboard. That's what happens with a continuous "trickle" charge. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
Date: Nov 08, 1999
From: Glenn & Judi <glenng(at)megsinet.net>
Subject: Re: Fuel primer components
Hi, The fitting I think you are refering to is an AN816-2D. At least this is the fitting recommended on pg 173 of "Firewall Forward" It has an internal diameter of .055". Now that's about 25 times the diameter of a human hair. Is there a different fitting with a smaller i.d.? pcondon(at)csc.com wrote: > > Be 110% sure the blue fitting that screws into the cylinder head has the > proper orfice for a primer fitting. If not then there will be way to much fuel > entering the cylinder and it will not be atomized or sprayed or metered properly > . I believe the proper orfice size is just about the diameter of a thick human > hair.......I know this is not scientific but when you compair a manf. pressure > orfice & and a fuel pressure orfice and a regular fitting to a primer orfice > fitting you will see the difference. The orface is usually on the pipe thread > side while ALL fittings have the standard 37.5 degree A/C fitting on the > other...... > ________________________________________________________________________________
From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com>
Subject: Pneumatic Squeezer help - Thanks
Date: Nov 08, 1999
Thanks to everyone who replied to my inquiry regarding the pneumatic squeezer. Avery said that they should have caught the fact that I ordered the 4" yoke. They said they should have advised me that I would need the longer plunger. They apologized and are sending me a new plunger. They charged me for it but are paying the shipping. I think that's pretty fair. Good people. -- Scott VanArtsdalen, MCSE Network Administrator Union Safe Deposit Bank 209-946-5116 ________________________________________________________________________________
Date: Nov 08, 1999
From: "Owens" <owens(at)aerovironment.com>
Subject: Emp. Fairing Weight
Rick and all, That's a good post Rick. I did the same thing and came up with similar results. The one thing I would recommend doing different would be to use "peel ply" on the first build up of the 5.7 oz/sq/yd bid and omit the 1.5 bid. By using the peel ply, the weave is filled and you don't need to sand the first layer prior to the application of the second build up of glass. Epoxies form a waxy top layer after curing that should be sanded off before any additional bonding or layups. By using peel ply, you don't need to prep the surface before bonding, as long as you bond within 8 hrs of pulling the peel ply off. Should you take longer than the 8 hours, it's easy to sand with 180 to roughen up the surface. That's the procedure we use on our composite parts in the shop here at AeroVironment. (See www.aeroviornment.com for some of the fun things we do around here). I work on the unmanned solar powered aircraft projects. Lot's of composite stuff in those things. That's why I'm building a metal airplane :-) Sincerely, Laird RV-6 SoCal wiring panel From: rv-list(at)matronics.com on Mon, Nov 8, 1999 3:12 PM Subject: RV-List: Emp. Fairing Weight For those considering making your own empenage fairing, I thought I'd pass along my results. For my RV-6, the Van's fairing did not fit the LE of the HS. It was also heavy. So I used the Bob Skinner's method of using the Van's part as a mold. I made the "base" from only ply of 5.7 oz. bidirectional fiberglass cloth and topped with one ply of 1.5 oz. satin weave cloth to fill the weave of the 5.7 oz. cloth. I always use epoxy resin. The base was trimmed with scissors in front to fit the LE of the HS and taped down with electrical tape around the edges, about 1/16" onto the "base." I then layed up two plies of 5.7 oz. bid, overlapping around the front of the fairing. I also put an extra ply around the edges, about a 1" strip. Also, the 1.5 oz. ply was used on top to fill the weave. I extended the fairing underneaththe HS to the rear. A small fillet formed the upper edge underneath the HS. After curing & before removing, it was drilled to the airframe. Black dots on the rivets before layup allows you to miss the rivets. After removal, it was trimmed, sanded and filled with West 410 microlight. Sanded & filled until smooth. About 3 or 4 iterations to get it nice. Finished product weighs 1.0 # vs. 1.75 # for Van's fairing. Took me Sunday through Saturday to make, about 20 hrs. labor. I think it is worthwhile, looks better to me having the fairing wrap underneath. Rick Caldwell RV-6 #24187 I think I have made all the parts. Now ready to paint? ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Re: U620 parts on the 6A
Date: Nov 08, 1999
> > On the 6A, there is a stack of parts which support the lower cowl > > behind > > the nose gear and fill the slot needed for the nose gear. Van has a > > clever > > design with the cowl hinge pins locking the cover plate in place. I > > am > > wondering what the experience is with this method. My gut tells me > > that it > > would be better if this cover plate was clamped against the lower > > cowl with > > something like screws, rather than the somewhat loose method if > > rotating it > > in place and locking it with the hinge pins. Any experience out > > there > > regarding this? > > > > Alex Peterson > > Maple Grove, MN > > > > > I think you are seeing something incorrectly on that drawing. > The cover plate is held on with 2 screws, and it does capture the cowl. > The only thing related to hinge pins is that they both protrude down > through holes in the cover plate to safety/capture the cowl bottom > firewall hinge pins. > > > Scott McDaniels Thanks, Scott. Actually, I believe that I am understanding the drawings/plans correctly. The two AN bolts which hold the U621 part on are not tightened against the plates, but are threaded through the riveted stack and are secured with a "jam" nut. My original question is if this small amount of play in these parts causes them to beat the cowl up in this area next to the exhaust. Alex Peterson ________________________________________________________________________________
Date: Nov 08, 1999
From: Mark Snow <marksnow(at)cavemen.net>
Subject: Sender: owner-rv-list-server
Listers, I have some misc. RV tools for sale. E-mail me off list for description and price. Mark Snow ________________________________________________________________________________
From: TBRV(at)aol.com
Date: Nov 08, 1999
Subject: Re: R-410 to rudder horn rivets
Listers, thanks for the help! Lots of good ideas. Some of them wouldn't work on the new 410 piece since it doesn't allow access from the side like the old one did. I looked in my Harbor Freight catalog, but didn't find any machine squares(never heard of one of those). I looked at everything in my garage and house as a potential bucking bar, but no luck. I believe I'll do what Mark from TN did and use AN3 bolts. When I build the next plane, I'll be a little more careful and set these rivets while I can still get to them:-) Thanks for the ideas, everyone. Troy Black -8 rudder(making yawing noises) ________________________________________________________________________________
Date: Nov 08, 1999
From: "dgmurray" <dgmurray(at)telusplanet.net>
Subject: Re: Oil Pressure fittings
Listers - I've got a real head scratcher. I am trying to hook up my oil pressure line on my 0-360 A4M and the hole in the engine where the oil line fitting is supposed to go (1/8" pipe thread) is right under the upper right engine mount . I cannot go straight in as it hits the rubber bisket on the mount. A 90 degree fitting will not rotate into the hole as the outer end hits the block. I can get a brass 90 degree fitting to fit after I remove the mount biskets on that corner of the mount but then the flare will be at 45 degrees. I had a Aviation mechanic tell me that I could use a 1/8" copper line with a compression sleeve as long as I put a couple of 2" loops in the line to take care of vibration. This looks like a viable solution but I am wondering how you would firesleeve 1/8" copper line ( all fuel & oil lines are required to be firesleeved in Canada). I would appreciate any advice that will help me to get back to an aviation solution. Thanks , Doug Murray RV-6 Southern Alberta ________________________________________________________________________________
Date: Nov 08, 1999
From: Richard McBride <rickrv8(at)qwestinternet.net>
Subject: Re: IO-360C1E6 don't do this
Try ENPART located at the Lancaster, TX airport. I don't have their number at hand but if you need I can get it for you. I have used them for the same purpose. They were very helpful and reasonably priced. Rick McBride 80027 rickrv8(at)qwestinternet.net dane3(at)attglobal.net wrote: > > Warning: > When buying a used engine such as a rear breathing IO-360C1E6 and having the > front boss area of the airbox opened and studs installed for the servo, > check to make sure it does not hit your nose wheel socket. I have learned > the hard way that it does. I would like to thank Mr. Vetterman for telling > me this before he made my exhaust to fit the IO-360 C1E6. Thank You. > Evidently I am not the first to try this in a RV8a. > > So with the help of Mr. Brian Costello (Field/Tech Specialist for Lycoming) > he has informed me I need a > 74384 Sump (old number was LW-13864) List price $ 3247.95 intake tubes not > included. So does anyone know any aircraft boneyards or engine rebuilders I > can hunt around for a sump and intake tubes ? Or does anyone have an extra > sump off of a IO-360-A series engine. (Brian Costello was very helpful and > said he had nothing to do with the pricing) > > Any Help Would Be Greatly Appreciated, Thank You > > Dane Sheahen > Sumpless in Chicago > dane3(at)ibm.net > RV8a > ________________________________________________________________________________
From: "Tom Ervin" <tcervin(at)valkyrie.net>
Subject: avionics wire harnesses
Date: Nov 08, 1999
I just got a quote of $2000.00 to make harnesses for my RV-6A radio stack ! The stack consists of IIMorrow SL60,SL30,SL70,MX20 and SL10M audio panal !! Since the harnesses require only a 1 week lead time the guy doing them must charge a $100.00 an hour !!!!! Seems like a good price for Avionics is followed by the high price of harnesses. Does anybody know of a good place to shop for both ! Thanks Tom RV-6A in Ohio ________________________________________________________________________________
Date: Nov 08, 1999
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: RE: [rv8list] They said it couldn't be done
This post didn't draw much reaction on the rv8list. I'm considering following as Dane, as I'll be at this same stage pretty soon. Anyone see any reason NOT to do this? It makes a lot of sense to me, but I have to think twice before I deviate from Van's and George's instruction. Input anyone? Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > Sent: Tuesday, October 19, 1999 10:35 PM > To: rv8list(at)onelist.com > Subject: [rv8list] They said it couldn't be done > > > From: danep19(at)idt.net > > Just finished closing my wings with the very capable help of Dave > Hamilton > (RV80001). Never having been one to follow instructions very > well I put the > bottom skin on first. This allowed me to squeeze on the bottom > row of rivets > for the top skin because of the way the Z channel bends. I > didnt have to do > ANY pealing back of the skin and riveted it all up by reaching > through the > access holes with a bucking bar. Now, keep in mind that I have > long skinny arms > and it wasnt at all easy, but all in all it turned out real > nice. The only > rivets I had to Pop were two on each Aileron Gap Seal that I just > couldnt > reach. If you havent put your skins on you might want to > consider this method. > The bruises on my arms should heal up any day now. > > > Dane Patterson > 80460 > > --------------------------- ONElist Sponsor ---------------------------- > > Choose from a wide selection of high-quality newsletters at ONElist. > For details on ONElist's PROS&PUNDITS newsletters, click below. > Click Here > > Information exchange for builders of Vans Aircraft RV-8 kits. For > access please send your name and builder number to moejoe3(at)home.com > ________________________________________________________________________________
From: flyhars(at)attglobal.net
Subject: Re: Gascolator remote drain
Date: Nov 08, 1999
Mark: I hope what I am about to say don't start a long thread. My last RV-6, which was fuel injected. I ran the fuel line straight down from the selector to the electric pump, through the firewall at the right of the battery. On the engine side I ran it to the right with a 90 degree bulkhead fitting to a cessna style strainer with a drain cable on the top side of the strainer. This was located below the oil door and the fuel would drain out the lower cowl. It worked very well, the thing I do not understand why we run the fuel from the selector all the way back to the left side of the cockpit and through the firewall. The inlet to Engine fuel pump is on the right side of the engine so why do we run the fuel line on the left. Just one mans opinion. Harvey Sigmon - RV-6AQB-Tail work. ----- Original Message ----- From: Mark Nielsen <
Mark.Nielsen@fiedler-lp.com> Sent: Monday, November 08, 1999 4:36 PM Subject: RE: RV-List: Gascolator remote drain <Mark.Nielsen@fiedler-lp.com> > > > > > I am trying to find the best way to set up a gascolator on my firewall. > > From the 'optional' location that the plans show, it would seem that in > > order to drain the gascolator, I would need a 'remote pull to drain' > > cable -- similar to the Cessna system. > > > > In my RV-6, I mounted the gascolator as low as practicable on the firewall > (left side). I removed the drain fitting from the gascolator and replaced > it with the following 1/8" NPT fittings: nipple, 45 degree ell, nipple, > sleeve, quick drain valve (like those on the bottom of the fuel tanks). > The gascolator bowl height and orientation was adjusted such that the > bottom of the quick drain valve is flush with and perpendicular to the > inside of the cowl. I then drilled a 3/4" hole in the cowl under the > quick drain valve. With this arrangement, it is just as easy to drain > fuel from the gascolator as it is from the fuel tanks. (The fuel boost > pump must be on, however.) > > I drain fuel from the gascolator before every flight, but I have never > found any water or debris in the fuel. I don't know if this means that I > have been lucky so far, or if it means that a fuel strainer is not > necessary. > > Mark Nielsen > RV-6, 445 hrs > Green Bay, WI > > ________________________________________________________________________________
From: GSTRV8(at)aol.com
Date: Nov 08, 1999
Subject: Re: IO-360C1E6 don't do this
Forget the bone yards, been there, done that, save yourself some time and money, Give Monty Barrette a call at 918-835-1089, he supplied me with a sump, pipes, gaskets and nuts with studs for a fraction of the cost any bone yard jockey could scrounge up, and all were if perfect condition ready for paint. He also called Larry Vetteman to make sure that he would make up the right exhaust pipes for it. Now that's what I call service, and at a very affordable price from both Monty & Larry. Gil, 80628, almost ready for paint ________________________________________________________________________________
Date: Nov 08, 1999
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Oh why did I decide to paint my own plane?
After what seemed like months of preparation I was finally able to spray some paint on my plane. I primed the fuselage and all control surfaces and then sealed the primer with some really expensive sealer. Things where looking up until I sprayed the color coat on the control surfaces. The paint flows out so nice with no orange peel except around the dimpled rivets where it flows totally out of the dimple around the rivet and leaves a dark gray ring against the white surface. Oh how ugly. Well I seem to remember a recent post about paint not bridging the ring around the rivet. Archive search here I come. Turns out the answer is simple. Use a high build primer and spray the rivet lines and then block sand 99% of the primer off. Well, I'm here to tell you that this is a lot of work. Makes filling the pinholes in the cowl look like child's play. The worst part of the hole learning experience is that my rudder and ailerons now need to be stripped, a process I am not looking forward to. Oh well, this is a learning experience. Gary Zilik RV-6A - Dreading stripping paint. ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: Need drill press
Date: Nov 08, 1999
There are some reasonable Chinese bench Drill presses with motors from places like Harbor Freight. You probably have a local place that sells this stuff. It is heavy cast iron. Just check the spindle for runout and see if the table is at right angles to the spindle. Slower is better when drilling steel, but aluminum faster speeds are o.k. Clamp down material being drilled. They also have cheap cast iron drill press vices that are reasonable. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) -----Original Message----- From: Van Artsdalen, Scott <svanarts(at)unionsafe.com> Date: Monday, November 08, 1999 1:31 PM Subject: RV-List: Need drill press > >Anyone know a good place to get a drill press? I need to do a little more >precision work than the air drill is allowing me. > > >-- >Scott VanArtsdalen, MCSE >Network Administrator >Union Safe Deposit Bank >209-946-5116 > > ________________________________________________________________________________
Date: Nov 08, 1999
From: Gert <gert(at)execpc.com>
Subject: RV-8A, side by side version.......
Anybody noticed that accordingto the latest kit planes the RV-8A is the 'side by side', tri-gear version of the RV-8 ?? Hmmmm.. Gert -- Pursuant to US Code, Title 47, Chapter 5, Subchapter II, '227, any and all nonsolicited commercial E-mail sent to this address is subject to a download and archival fee in the amount of $500 US. E-mailing denotes acceptance of these terms. ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Re: Emp. Fairing Weight
Date: Nov 08, 1999
> Epoxies form a waxy top layer after curing that should be sanded off before any additional bonding or layups Is this true? I thought only polyester resins did this. Alex Peterson ________________________________________________________________________________
From: "Tim Lewis" <timrv6a(at)earthlink.net>
Date: Nov 08, 1999
Subject: Re: Oh why did I decide to paint my own plane?
On 8 Nov 99, at 19:18, Gary Zilik wrote: > > After what seemed like months of preparation I was finally able to spray > some paint on my plane. I primed the fuselage and all control surfaces and > then sealed the primer with some really expensive sealer. Things where > looking up until I sprayed the color coat on the control surfaces. The > paint flows out so nice with no orange peel except around the dimpled > rivets where it flows totally out of the dimple around the rivet and > leaves a dark gray ring against the white surface. Oh how ugly. Well I > seem to remember a recent post about paint not bridging the ring around > the rivet. Archive search here I come. Turns out the answer is simple. Use > a high build primer and spray the rivet lines and then block sand 99% of > the primer off. Well, I'm here to tell you that this is a lot of work. > Makes filling the pinholes in the cowl look like child's play. The worst > part of the hole learning experience is that my rudder and ailerons now > need to be stripped, a process I am not looking forward to. Oh well, this > is a learning experience. > > Gary Zilik > RV-6A - Dreading stripping paint. Some other lessons learned are at the end of my web page on painting. My experience was with Imron, but the lessons, with adaptations, may apply to your situation: Other Lessons learned: DuPont's Imron application instructions (1 medium coat, 10 minute flash, 1 heavy coat) didn't work too well for covering dimpled rivets. DuPont tech support had a better suggestion, which worked well: two medium coats rather than one, flash time of 25 minutes or more rather than 10 minutes, THEN the heavy coat. This provides much better rivet coverage. The longer flash time allows a heavier intermediate coats without causing sagging. Tim Lewis Goin to the airport this weekend (I hope, I hope, I hope) ****** Tim Lewis timrv6a(at)earthlink.net N47TD RV-6A, FAA Inspection scheduled 30 Nov 99 Springfield VA http://home.earthlink.net/~timrv6a http://home.earthlink.net/~timrv6a/jpi.html - No JPI stuff in my airplane ________________________________________________________________________________
Date: Nov 08, 1999
From: Gert <gert(at)execpc.com>
Subject: Things to ponder
Hi guys I have a so far hypothetical question. If somebody breaks into my garage and besides stealing my tools, also damages my airplane-to-be, would that be considered a federal offence just like it would be if it were a completed airplane on the airport ?? would it matter if it had : a. no reg so far b. N number reserved c. N number assigned but no sign off from a DAR/FAA d. Be just a wing and a tail or so. Hasn't happend yet but am interested just the same. Gert -- Pursuant to US Code, Title 47, Chapter 5, Subchapter II, '227, any and all nonsolicited commercial E-mail sent to this address is subject to a download and archival fee in the amount of $500 US. E-mailing denotes acceptance of these terms. ________________________________________________________________________________
From: "Karl Ahamer" <ascot(at)hinet.net.au>
Subject: Throttle arm
Date: Nov 09, 1999
Hi listers, Does anyone know weather a longer throttle arm for the MA4 curburator is available? I would like to have a less sensitive throttle control for those small power changes..... cheers Karl RV6AQ 21 hours KARL AHAMER NSW AUSTRALIA ASCOT(at)HINET.NET.AU ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Nov 08, 1999
Subject: Re: Fuel primer components
In a message dated 11/8/99 6:57:30 AM Pacific Standard Time, pcondon(at)csc.com writes: << Be 110% sure the blue fitting that screws into the cylinder head has the proper orifice for a primer fitting. >> Actually, be 110% certain that it is not a blue fitting. The atomizing fittings, cone unions and nuts are brass. -GV ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Nov 08, 1999
Subject: Re: Fuel primer components
In a message dated 11/8/99 7:18:08 AM Pacific Standard Time, bjapundza(at)dowagro.com writes: << I know you can make these fittings up, but rather than hassle with it I would rather work with the real thing. I need to replace the standard An4-1/8 npt fittings I have right now on my engine...I looked in ac$ and wick's catalogs and didn't find them. Where can I order these fittings from? >> ACS (new catalog pg 106) and Wicks (new catalog pg 177). Hint: Wicks is much cheaper. You will need one AN4022-1 discharge fitting, one AN800-2 cone union and one AN805-2 nut for each cylinder you intend to plumb for the primer. All other fittings for your system are standard a/c blue anodized flare types. The issue of electric solenoid vs plunger you will have to decide. -GV ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: Oh why did I decide to paint my own plane?
From: Scott R McDaniels <smcdaniels(at)juno.com>
> After what seemed like months of preparation I was finally able to > spray some > paint on my plane. I primed the fuselage and all control surfaces > and then > sealed the primer with some really expensive sealer. Things where > looking up > until I sprayed the color coat on the control surfaces. The paint > flows out so > nice with no orange peel except around the dimpled rivets where it > flows > totally out of the dimple around the rivet and leaves a dark gray > ring against > the white surface. Oh how ugly. Well I seem to remember a recent > post about > paint not bridging the ring around the rivet. One thing you can do to alleviate the problem is to use a fisheye reducer additive in your paint. It helps reduce the surface tension and lets the paint bridge acrossed these types of voids. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: EGT readings
From: Scott R McDaniels <smcdaniels(at)juno.com>
> I do not have a great range from full rich to peak EGT. Interested > in > anyone else's experience. > > RV6 with 320-D2J engine wood prop. Engine came out of a 172, no > change > to carb. I have only a 30 degree difference from full rich 2400 rpm > to > full lean 2400 rpm. I sthis normal or should the carb be rejetted > for a > richer mixture? I am concerned about exhaust valves burning if the > mixture is too lean in the climb. Also noticed that fuel drips out > of > the carb if the mixture is full rich and the engine is shut down, > comes > out of the brass fitting (spray bar?) in the ventury, is this > normal? > I don't know if the fuel drips would be normal since it is typical practice to shut the engine down by pulling the mixture to cutoff, which should cut most all fuel flow from the carb. unless you have a sinking float or leaking needle valve as others have suggested. Your mixture does sound way to lean. flying at 8000 ft you should be able to see at least 150 deg change between full rich and lean/peak. 225 - 250 spread would be more desirable. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: Oil Pressure fittings
From: Scott R McDaniels <smcdaniels(at)juno.com>
> > Listers - > > I've got a real head scratcher. I am trying to hook up my oil > pressure line > on my 0-360 A4M and the hole in the engine where the oil line > fitting is > supposed to go (1/8" pipe thread) is right under the upper right > engine > mount . I cannot go straight in as it hits the rubber bisket on the > mount. > A 90 degree fitting will not rotate into the hole as the outer end > hits the > block. I can get a brass 90 degree fitting to fit after I remove the > mount > biskets on that corner of the mount but then the flare will be at 45 > degrees. I had a Aviation mechanic tell me that I could use a 1/8" > copper > line with a compression sleeve as long as I put a couple of 2" > loops in the > line to take care of vibration. This looks like a viable solution > but I am > wondering how you would firesleeve 1/8" copper line ( all fuel & oil > lines > are required to be firesleeved in Canada). > This is normal for all Locoing (except new ones in the last few years they have added a second port that comes straight out the back of the accessory case. For all others we use a 45 deg AN fitting Installed before mounting the engine on the motor mount). This should be a restrictor fitting that will limit oil loss if the fitting brakes off or the line fails. With the fitting rotated to the proper orientation it has just enough clearance from the motor mount. The engine has very little movement at this point so close to the rubber mount it self. I highly recommend that you do not use copper line and compression fittings. A failure of this line would definitely ruin your day. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: U620 parts on the 6A
From: Scott R McDaniels <smcdaniels(at)juno.com>
> > > On the 6A, there is a stack of parts which support the lower > cowl > > > behind > > > the nose gear and fill the slot needed for the nose gear. Van > has a > > > clever > > > design with the cowl hinge pins locking the cover plate in > place. I > > > am > > > wondering what the experience is with this method. My gut tells > me > > > that it > > > would be better if this cover plate was clamped against the > lower > > > cowl with > > > something like screws, rather than the somewhat loose method if > > > rotating it > > > in place and locking it with the hinge pins. Any experience out > > > > there > > > regarding this? > > > > > > Alex Peterson > > > Maple Grove, MN > > > > > > > > I think you are seeing something incorrectly on that drawing. > > The cover plate is held on with 2 screws, and it does capture the > cowl. > > The only thing related to hinge pins is that they both protrude > down > > through holes in the cover plate to safety/capture the cowl bottom > > firewall hinge pins. > > > > > > Scott McDaniels > > Thanks, Scott. Actually, I believe that I am understanding the > drawings/plans correctly. The two AN bolts which hold the U621 part > on are > not tightened against the plates, but are threaded through the > riveted > stack and are secured with a "jam" nut. My original question is if > this > small amount of play in these parts causes them to beat the cowl up > in this > area next to the exhaust. > > Alex Peterson > I guess I will have to check the drawings tomorrow and see if someone changed things. AN bolts have never been spec'ed to hold on this cover. It has always been AN526-8R8 screws through the cover and sandwitch of plates into K1000-08 plate nuts on the inside. The only AN bolts/nuts were the two that attach the U-620 to the motor mount through the bottom gusset of the gear leg socket. The screw holes were shown slotted, with one hole oversized at the end of the slot so that with the screws loosened you could slide the plate, remove it from one screw, and pivot it around the other one while you un-capture the cowl bottom. Most builders just remove both screws and then remove the plate. So, the way it was orig. designed the plate does attach tightly but it still doesn't clamp tightly on this portion of the cowl. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 09, 1999
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: AIRPORT BUMPER STICKERS
Bumper stickers seen at local airports: 1. I don't suffer from insanity, I enjoy every minute of it. I'm building my own airplane! 2. If ignorance is bliss, you must be really happy. Now is the time to make your contribution. 3. Yes, Jesus is coming ... everyone look busy. Start pounding rivets! 4. And so my therapist said, "You need a hobby" so here I am at the airport! 5. I used to have a handle on life, but it broke. So I ordered a Zenith kit. 6. Don't take life too seriously, you won't get out alive. So make your contribution really big! 7. WANTED: Meaningful overnight relationship. Need to be able to read plans. 8. You're just jealous because the voices only talk to me. And they say the Kolb is the only way to fly! 9. BEER: It's not just for breakfast anymore. (This one was on Chet's car) 10. I got a gun for my wife, best trade I ever made. Now I can buy a Rocket kit without consulting her. 11. So you're a feminist...Isn't that cute! (No comment!) 12. Beauty is in the eye of the beer holder. No wonder so many RV's have been completed! 13. Earth is the insane asylum for the universe. And airports are where they keep the really hard cases! 14. To all you virgins..thanks for nothing. Unlesss you are a good bucker! 15. I'm not a complete idiot, some parts are missing. (On my bumper) 16. Earth first...we'll mine the other planets later. 17. How can I be overdrawn, I still have checks! (So write one to Matronics!) 18. I'm just driving this way to piss you off. (At least until you make your contribution!) 19. Out of my mind. Back in five minutes. Out in my shop.....back in 2 years. 20. Keep honking, I'm reloading. 21. Sometimes I wake up grumpy; other times I let him sleep. (On wifes car) 22. I want to die in my sleep like my grandfather ... not screaming and yelling like the passengers in his car. (Who didn't make a contribution!) 23. God must love stupid people, he made so many. Good thing none that I know are pilots. 24. The gene pool could use a little chlorine. 25. Change is inevitable, except from a vending machine or my kit supplier! 26. It IS as BAD as you think, and they ARE out to get you. And you will contribute to Matronics! 27. I took an IQ test and the results were negative. So I sent a check for a (Choose one: RV, Kolb, Zenith, Rocket) kit. Or substitute : "So I bought a YAK" 28. It's lonely at the top, but you eat better and fly faster! 29. Give me ambiguity or give me something else. But PLEASE, no plastic airplanes! 30. We are born naked, wet and hungry. Then things get worse. We get into aviation! 31. A dirty mind is a terrible thing to waste. It could be spending hours pouring over plans! 32. Always remember you're unique, just like everyone else. Well, like everyone else in aviation anyway! 33. Lottery: A tax on people who are bad at math. Like all pilots who are also bad at finance too! 34. Very funny, Scotty. Now beam down my clothes. 35. Consciousness: that annoying time between mental lapses and another work session on "the kit"! 36. Be nice to your kids. They'll choose your nursing home. So why leave them anything...send it to Matronics. 37. 3 kinds of people: those who can count & those who can't. Oh yea, and those who build and those why buy finished, and those who choose tail draggers and those who choose nose draggers, and, and .......... 38. Ever stop to think, and forget to start again? Thats when it's time to deburr! 39. Diplomacy is the art of saying 'Nice Plane!' with a straight face to a spamcan owner just before you open the hanger door where your RV is kept! 40. So many idiots, so few clearances for take-off. To make a SSL Secure Web Contribution using your Visa or MasterCard, have a look at the following URL: http://www.matronics.com/contribution.html To make a Contribution by check, please send US Mail to: c/o Matt Dralle Matronics PO Box 347 Livermore, CA 94551 If you would just make your contribution you could put a stop to all this foolishness! AL ________________________________________________________________________________
Date: Nov 08, 1999
From: n3773 <n3773(at)mciworld.com>
Subject: brake pads
Subject: RV-List: Brake Pads I recently changed out the brake pads on my 6A. After reinstalling Rapco pads ordered from Avery I noticed that when the two bolts that hold the pad brackets in place are snugged the pads are binding and the wheel will not turn. Obviously the new pads must be a bit thicker than the original Cleavland pads. What is the approved method of shimming between the two pad brackets such that when the two bolts are snugged and safety wired, the wheel will turn without binding. chet (still had life left in the old pads but obsessive compulsive made me do it) Both Brian and I had the exact problem when we initially installed our brake systems two years ago. Ken Scott insisted he had never heard of that problem before, that it must be something I was doing wrong. Yes, some .025 shims will work fine, and yes, you will need them again when you finally need new pads. I will also predict that if you have the old style wheel pants and you used the indents in the pant to locate the axle (as they were intended) that when you buy new tires the left pant won't fit. (never had that problem before, must be the way you built it) :=) kevin -6A 450hrs ________________________________________________________________________________
Date: Nov 08, 1999
From: owner-rv-list-server(at)matronics.com
________________________________________________________________________________
Date: Nov 08, 1999
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: Oil Pressure fittings
dgmurray wrote: > > Listers - > > I've got a real head scratcher. I am trying to hook up my oil pressure line > on my 0-360 A4M and the hole in the engine where the oil line fitting is > supposed to go (1/8" pipe thread) is right under the upper right engine > mount . I cannot go straight in as it hits the rubber bisket on the mount. > A 90 degree fitting will not rotate into the hole as the outer end hits the > block. I can get a brass 90 degree fitting to fit after I remove the mount > biskets on that corner of the mount but then the flare will be at 45 > degrees. This is one of those fittings that has to be installed prior to hanging the engine on the mount. The normal fitting is a AN823-4 (steel) or -3 45 degree fitting with 37 degree flare. > I had a Aviation mechanic tell me that I could use a 1/8" copper > line with a compression sleeve as long as I put a couple of 2" loops in the > line to take care of vibration. This looks like a viable solution but I am > wondering how you would firesleeve 1/8" copper line ( all fuel & oil lines > are required to be firesleeved in Canada). I would shy away from copper line for this application. Copper work hardens from the engine vibration and will fail (note I say will and not may) someday. Your day will be ruined when this happens. Why take a chance, I would suggest using aircraft hose (AE701-4 or -3) or NHRA approved racing hose such as Aeroquip's AQP line with steel fittings. Gary Zilik > > > I would appreciate any advice that will help me to get back to an aviation > solution. > > Thanks , > > Doug Murray RV-6 > Southern Alberta > > ________________________________________________________________________________
From: "Paul Besing" <rv8er(at)home.com>
Subject: Re: avionics wire harnesses
Date: Nov 08, 1999
Call Aerotronics..they did a basic harness for me that consisted of my GPS/COMM, Transponder. They wired them together, as well as provided all of the leads for all the other avionics in my panel. It was $100. Obviously if you wanted a complete harness between all of your units, it will go up from there, but I would not think it would be $2000.... Paul Besing RV-6A (197AB) Arizona http://members.home.net/rv8er Finish Kit -----Original Message----- From: Tom Ervin <tcervin(at)valkyrie.net> Date: Tuesday, November 09, 1999 1:57 AM Subject: RV-List: avionics wire harnesses > > I just got a quote of $2000.00 to make harnesses for my RV-6A radio >stack ! The stack consists of IIMorrow SL60,SL30,SL70,MX20 and SL10M audio >panal !! Since the harnesses require only a 1 week lead time the guy doing >them must charge a $100.00 an hour !!!!! Seems like a good price for >Avionics is followed by the high price of harnesses. Does anybody know of a >good place to shop for both ! > Thanks Tom RV-6A in Ohio > > ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: Oil Pressure fittings
Date: Nov 08, 1999
I have special flex hoses that are for cubs that work great. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: dgmurray <dgmurray(at)telusplanet.net> Sent: Monday, November 08, 1999 4:31 PM Subject: RV-List: Re: Oil Pressure fittings > > Listers - > > I've got a real head scratcher. I am trying to hook up my oil pressure line > on my 0-360 A4M and the hole in the engine where the oil line fitting is > supposed to go (1/8" pipe thread) is right under the upper right engine > mount . I cannot go straight in as it hits the rubber bisket on the mount. > A 90 degree fitting will not rotate into the hole as the outer end hits the > block. I can get a brass 90 degree fitting to fit after I remove the mount > biskets on that corner of the mount but then the flare will be at 45 > degrees. I had a Aviation mechanic tell me that I could use a 1/8" copper > line with a compression sleeve as long as I put a couple of 2" loops in the > line to take care of vibration. This looks like a viable solution but I am > wondering how you would firesleeve 1/8" copper line ( all fuel & oil lines > are required to be firesleeved in Canada). > > I would appreciate any advice that will help me to get back to an aviation > solution. > > Thanks , > > Doug Murray RV-6 > Southern Alberta > > ________________________________________________________________________________
Date: Nov 09, 1999
From: Ralph E Zinkham <reagle(at)nauticom.net>
Subject: Re: avionics wire harnesses
Tom, Contact avionikits.com, Dave Buckwalter, he quoted me $750.00 to do my King radio stack w/Northstar m3 app.and autopilot. That $2000.00 seems pretty steep. Dave also reviewed my interconnection diagrams for $100.00. I've been wondering if you made the jump into the world of builders since you and Kathy were out. Good luck!!! Ralph Zinkham (N105RZ reserved) Tom Ervin wrote: > > I just got a quote of $2000.00 to make harnesses for my RV-6A radio > stack ! The stack consists of IIMorrow SL60,SL30,SL70,MX20 and SL10M audio > panal !! Since the harnesses require only a 1 week lead time the guy doing > them must charge a $100.00 an hour !!!!! Seems like a good price for > Avionics is followed by the high price of harnesses. Does anybody know of a > good place to shop for both ! > Thanks Tom RV-6A in Ohio > -- MZ ________________________________________________________________________________
Date: Nov 08, 1999
From: Thomas McIntyre <bogeybrother(at)earthlink.net>
Subject: Re: EGT readings
Scott Would that be full power at 8000'? Scott R McDaniels wrote: > > > I do not have a great range from full rich to peak EGT. Interested > > in > > anyone else's experience. > > > > RV6 with 320-D2J engine wood prop. Engine came out of a 172, no > > change > > to carb. I have only a 30 degree difference from full rich 2400 rpm > > to > > full lean 2400 rpm. I sthis normal or should the carb be rejetted > > for a > > richer mixture? I am concerned about exhaust valves burning if the > > mixture is too lean in the climb. Also noticed that fuel drips out > > of > > the carb if the mixture is full rich and the engine is shut down, > > comes > > out of the brass fitting (spray bar?) in the ventury, is this > > normal? > > > I don't know if the fuel drips would be normal since it is typical > practice to shut the engine down by pulling the mixture to cutoff, which > should cut most all fuel flow from the carb. unless you have a sinking > float or leaking needle valve as others have suggested. > Your mixture does sound way to lean. flying at 8000 ft you should be able > to see at least 150 deg change between full rich and lean/peak. 225 - > 250 spread would be more desirable. > > Scott McDaniels > North Plains, OR > These opinions and ideas are my own and may not > reflect the opinions or ideas of my employer. > ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Things to ponder
Date: Nov 08, 1999
>I have a so far hypothetical question. > >If somebody breaks into my garage and besides stealing my tools, also >damages my airplane-to-be, would that be considered a federal offence >just like it would be if it were a completed airplane on the airport ?? > >would it matter if it had : >a. no reg so far >b. N number reserved >c. N number assigned but no sign off from a DAR/FAA >d. Be just a wing and a tail or so. > >Hasn't happend yet but am interested just the same. REALLY doubt it. If no airworthiness certificate, then there's no aviation safety issue, which is the only reason the feds get involved in the first place. Randall Henderson, RV-6 N6R (45 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: EGT readings
From: Scott R McDaniels <smcdaniels(at)juno.com>
> > Scott > Would that be full power at 8000'? - Yes and No. At full throttle you should be able to get those #'s because the enrichment valve is opened on the carb (so you have more leaning that can be done) but even at a sightly reduced throttle setting you should still be able to get at least 200 deg and 250 or more would not be uncommon (leaned to peak egt). This would equate to about 1" - 1 1/4" of travel on most mixture controls from full rich position (knob style, on a quadrant it would be even more). Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 09, 1999
From: chester razer <razer(at)midwest.net>
Subject: Re: brake pads
Yup, I changed my tires and promptly wore a hole in the top of my left wheel pant. I had the old style one piece wheel pant and used the indent as supplied to drill the axle hole. chet > > Both Brian and I had the exact problem when we initially installed our > brake systems two years ago. Ken Scott insisted he had never heard of that > problem before, that it must be something I was doing wrong. Yes, some > .025 shims will work fine, and yes, you will need them again when you > finally need new pads. I will also predict that if you have the old style > wheel pants and you used the indents in the pant to locate the axle (as > they were intended) that when you buy new tires the left pant won't fit. > (never had that problem before, must be the way you built it) :=) kevin > -6A 450hrs > ________________________________________________________________________________
From: "Randy J. Pflanzer" <rpflanze(at)iquest.net>
Subject: Re: Oh why did I decide to paint my own plane?
Date: Nov 09, 1999
Gary, It's hard to diagnose paint problems remotely, but one factor which can cause the problem you describe is surface preparation. I'm not familiar with a primer system that needs to be sealed, like you describe. With the polyurethane's that I use, I must apply the color within 24 hours of applying the primer or the primer must be lightly sanded. If anything is allowed to build up on the surface (e.g. dust, oil from your fingers, etc), they will affect the flow out of the paint. After sanding, I don surgical gloves and religiously wipe down the surface with enamel reducer and a COTTON rag, then wipe it down with a tack cloth before priming. From this point on, it stays in the paint booth and nothing touches the part except paint. The suggestions that Tim Lewis made to apply two medium coats with a longer tack time in between will produce excellent results too. However, once the first coat flows around a defect, the subsequent coats generally will not fix the problem. Polyurethane is a little tricky but it's not that hard to use. It does have a very low tolerance for prepping problems. Unlike base enamels and lacquers, poly won't cover up these defects all the time. Sometimes you get away with it, sometimes you don't. To fix the problem, I would wet sand the part with 240 grit paper and begin with the primer step again. Wipe the part down with a high quality enamel reducer (expensive) to cleanse the part. Chances are that if the primer covers the rivets well, the poly should flow out okay. Follow Tim's instructions for coverage. Should work out okay. I know that Scott McDaniels suggested using fisheye additive. That may work as well, but unless you are a professional painter, I wouldn't recommend it. I don't remember the reasons why my professional painter friend advised me to not use it, but I've never needed it. That doesn't mean that it won't work though. Every time I've ever had a problem with flow out of poly paint, I traced it to a surface defect caused my lack of proper preparation or surface contamination that occurred after the primer was applied. Hopes this helps. Randy Pflanzer N417G RV-6 "Painting..........still" -----Original Message----- From: Gary Zilik <zilik(at)bewellnet.com> Date: Monday, November 08, 1999 9:56 PM Subject: RV-List: Oh why did I decide to paint my own plane? > >After what seemed like months of preparation I was finally able to spray some >paint on my plane. I primed the fuselage and all control surfaces and then >sealed the primer with some really expensive sealer. Things where looking up >until I sprayed the color coat on the control surfaces. The paint flows out so >nice with no orange peel except around the dimpled rivets where it flows >totally out of the dimple around the rivet and leaves a dark gray ring against >the white surface. Oh how ugly. Well I seem to remember a recent post about >paint not bridging the ring around the rivet. Archive search here I come. Turns >out the answer is simple. Use a high build primer and spray the rivet lines and >then block sand 99% of the primer off. Well, I'm here to tell you that this is >a lot of work. Makes filling the pinholes in the cowl look like child's play. >The worst part of the hole learning experience is that my rudder and ailerons >now need to be stripped, a process I am not looking forward to. Oh well, this >is a learning experience. > >Gary Zilik >RV-6A - Dreading stripping paint. ________________________________________________________________________________
Date: Nov 09, 1999
From: Ken Balch <kbalch1(at)mediaone.net>
Subject: Happy new guy
I have to take a moment to say how pleased I was to receive so many warm welcomes in response to my introductory message yesterday. Not even one hour had gone by after I sent the email before the responses started coming in. Some with advice on various topics, some with tales of their own progress to relate, but all with a welcome for the new guy. I know I'm going to enjoy not only building and flying my RV, but being a member of a great and supportive community of fellow builders and pilots. Warm Regards, Ken Balch Ashland, MA RV-8 #81125 tail and wing kits on order ________________________________________________________________________________
From: "Rick Jory" <rickjory(at)email.msn.com>
Subject: Re: RE: [rv8list] They said it couldn't be done
Date: Nov 09, 1999
Larry . . . I can't help, in that my QB kit has the wing skins pretty much done (one bottom panel on each wing has to go on) . . . but . . . with the tail I found if I did the top surfaces where I could reach in with the bucking bar easier (i.e. 1st), they came out with better looking rivets (smoother skin). That way if you are struggling with the last surface and make a mistake, it is under the plane where no one but builder's at that stage in the building process can see it ;-). That's my 2 cents. Rick Jory Highlands Ranch, CO RV8AQB working on wings -----Original Message----- From: Larry Bowen <Larry(at)bowenaero.com> Date: Monday, November 08, 1999 7:11 PM Subject: RV-List: RE: [rv8list] They said it couldn't be done > >This post didn't draw much reaction on the rv8list. I'm considering >following as Dane, as I'll be at this same stage pretty soon. Anyone see >any reason NOT to do this? It makes a lot of sense to me, but I have to >think twice before I deviate from Van's and George's instruction. > >Input anyone? > >Larry Bowen >Larry(at)BowenAero.com >http://BowenAero.com > >> -----Original Message----- >> Sent: Tuesday, October 19, 1999 10:35 PM >> To: rv8list(at)onelist.com >> Subject: [rv8list] They said it couldn't be done >> >> >> From: danep19(at)idt.net >> >> Just finished closing my wings with the very capable help of Dave >> Hamilton >> (RV80001). Never having been one to follow instructions very >> well I put the >> bottom skin on first. This allowed me to squeeze on the bottom >> row of rivets >> for the top skin because of the way the Z channel bends. I >> didnt have to do >> ANY pealing back of the skin and riveted it all up by reaching >> through the >> access holes with a bucking bar. Now, keep in mind that I have >> long skinny arms >> and it wasnt at all easy, but all in all it turned out real >> nice. The only >> rivets I had to Pop were two on each Aileron Gap Seal that I just >> couldnt >> reach. If you havent put your skins on you might want to >> consider this method. >> The bruises on my arms should heal up any day now. >> >> >> Dane Patterson >> 80460 >> >> --------------------------- ONElist Sponsor ---------------------------- >> >> Choose from a wide selection of high-quality newsletters at ONElist. >> For details on ONElist's PROS&PUNDITS newsletters, click below. >> Click Here >> >> Information exchange for builders of Vans Aircraft RV-8 kits. For >> access please send your name and builder number to moejoe3(at)home.com >> > > ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re:
Date: Nov 09, 1999
>From: "Stucklen, Frederic IFC" <stuckle(at)ifc.utc.com> Fred, Thanks again for excellent food for thought. Some times it's hard to see the big picture, when you're focus on an individual task. Chuck & Dave Rowbotham RV-8A Niantic, CT >Reply-To: rv-list(at)matronics.com >To: "'RV-List'" >Date: Mon, 8 Nov 1999 08:46:53 -0500 > > > >Guys, > > Picture this: Low pressure weather system dumps heavy rain on RV parked >outside.. Tennis ball on piper blade style pito tube fills with water due >to >heavy rain running down the underside of the wing. Then High weather system >comes in, forcing the water out of the tennis ball into static system. >After >a couple of times of this, your VSI, Altimeter, and Airspeed gauges all >have >water in them.......AND NEED REPLACING.... Maybe that $20 Sporties cover >was >less expensive after all...... > >Fred Stucklen >N925RV RV-6A >E. Windsor, Ct > > ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Re: brake pads
Date: Nov 09, 1999
> >Yup, I changed my tires and promptly wore a hole in the top of my left >wheel pant. I had the old style one piece wheel pant and used the >indent as supplied to drill the axle hole. > >chet Yep, me too. That is why I just changed to the two-piece pants. Had an interferrence on the left pant. Used the indent to locate the axle hole. Interesting how all of us happened to make the same building error on the same side. Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
From: "Marian Rendall & Scott Sawby" <mkr(at)netw.com>
Subject: Re: RV-6 firewall oil cooler mounting
Date: Nov 09, 1999
> << I am working on mounting my oil cooler to the firewall on my RV-6. My > angle pieces along the top and bottom edges of the cooler pick up > mounting points on the firewall diagonals. This setup seems rather > rigid, however Van's says I MUST provide support for the front side of > the cooler as well. But that's about all they have to say on the > subject. > > How many pieces of what size angle should I run diagonally from the > front bottom of the oil cooler to the firewall? >> I was waiting for this thread to run its course to see what other information might turn up. I am more than just curious. This is a safety issue for me, as I am flying and my oil cooler is mounted on the firewall with no such brace. I called Van's and Bill told me he was unaware that this is necessary, but didn't know what the other guys have been telling people. So, do I need to do this brace? Has there been a case where an oil cooler has failed, or is this just something somebody decided was necessary? Scott Sawby RV 6A N341SS 280 hrs. ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 09, 1999
Subject: Fuel primer components
The prior poster from Alaska who stated that the orface wasn't really required has some good points, for my engine I will be using the specified orfaces for the primer circuit. I don't think they spray fuel like a GAMA injector does, I think the plain drilled orface offers fluid resistance to the primer plunger force and cat sprays fuel in the cylinders. I have known primer plungers to go south and allow leakage....if I use the proper orfaces the bypass leakage will be manageable (with throttle & mixture) untill repairs are made. All this said with a 4 system primer & and a GEM Graphic engine Monitor and a essex plunger primer as my subject.........No right or wrong here just shades of gray & most assuredly opinions...... bjapundza(at)dowagro.com on 11/08/99 04:26:46 PM Please respond to rv-list(at)matronics.com Subject: RE: RV-List: Fuel primer components OK, I see where you're coming from; but what I'm curious about is whether or not the fuel is sprayed by the #60 orfice. Seems to me that fuel would definitely pool by a larger orfice; IMHO, I think the small orfice sprays the fuel at the piston and it "spatters" over the inside of the open bore of the cylinder--thus, you have fuel spread out over a wider area in which it could vaporize and combust, promoting an easier start. -----Original Message----- Sent: Monday, November 08, 1999 11:56 AM Subject: Re: RV-List: Fuel primer components For priming purposes you dont need to worry about the size of the orfice in the end of the fitting. Since the engine is not running as you are priming and that priming is mainly for starting the engine only the orfice size doesn't matter. Usually you will find most of you primer line failures due to the orfice being cloged and the pressure usually helps with cracking the copper flared tube fitting....along with vibration. you can also only shove so much fuel thru the 1/8" copper line and unless you pump, pump, and over pump the primer it will be just fine. BTW the small orfice in a stock primer system is a #60 drill bit. The small size was thought up long ago as a safety item so if you got leak by the primer your engine wouldn't run in an over rich condition. Later they found that it would be pretty hard to get the engine that rich thru the 1/8" lines. **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: <pcondon(at)csc.com> Sent: Monday, November 08, 1999 4:59 AM Subject: Re: RV-List: Fuel primer components > > > Be 110% sure the blue fitting that screws into the cylinder head has the > proper orfice for a primer fitting. If not then there will be way to much fuel > entering the cylinder and it will not be atomized or sprayed or metered properly > . I believe the proper orfice size is just about the diameter of a thick human > hair.......I know this is not scientific but when you compair a manf. pressure > orfice & and a fuel pressure orfice and a regular fitting to a primer orfice > fitting you will see the difference. The orface is usually on the pipe thread > side while ALL fittings have the standard 37.5 degree A/C fitting on the > other...... > > ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)accessus.net>
Subject: Re: brake pads
Date: Nov 09, 1999
I believe it is older calipers with newer thicker disks. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at
http://www.bellanca-championclub.com) -----Original Message----- From: n3773 <n3773(at)mciworld.com> Date: Monday, November 08, 1999 11:26 PM Subject: RV-List: brake pads > >Subject: RV-List: Brake Pads > > >I recently changed out the brake pads on my 6A. After reinstalling >Rapco pads ordered from Avery I noticed that when the two bolts that >hold the pad brackets in place are snugged the pads are binding and the >wheel will not turn. Obviously the new pads must be a bit thicker than >the original Cleavland pads. What is the approved method of shimming >between the two pad brackets such that when the two bolts are snugged >and safety wired, the wheel will turn without binding. > >chet (still had life left in the old pads but obsessive compulsive made >me do it) > > >Both Brian and I had the exact problem when we initially installed our >brake systems two years ago. Ken Scott insisted he had never heard of that >problem before, that it must be something I was doing wrong. Yes, some >.025 shims will work fine, and yes, you will need them again when you >finally need new pads. I will also predict that if you have the old style >wheel pants and you used the indents in the pant to locate the axle (as >they were intended) that when you buy new tires the left pant won't fit. >(never had that problem before, must be the way you built it) :=) kevin >-6A 450hrs > > ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 09, 1999
Subject: Re: Fuel primer components
No, the plunger/primer/carburator set-up DOES use blue An fittings...you are refering to injecters for fuel injected systems...... Vanremog(at)aol.com on 11/08/99 11:48:59 PM Please respond to rv-list(at)matronics.com Subject: Re: RV-List: Fuel primer components In a message dated 11/8/99 6:57:30 AM Pacific Standard Time, pcondon(at)csc.com writes: << Be 110% sure the blue fitting that screws into the cylinder head has the proper orifice for a primer fitting. >> Actually, be 110% certain that it is not a blue fitting. The atomizing fittings, cone unions and nuts are brass. -GV ________________________________________________________________________________
Date: Nov 09, 1999
From: "dgmurray" <dgmurray(at)telusplanet.net>
Subject: Re: RV-6 firewall oil cooler mounting
Subject: Re: RV-List: RV-6 firewall oil cooler mounting Scott - I just finished mounting the cooler to the firewall and ran into the same concern. For my forward brace I used an angle piece under the lower forward edge of the cooler (used the long bolts and sleeves to hold it on just like the back side of the cooler) and riveted two short vertical pieces of flat stock to the vertical part of the angle stock. I then used two Adell clamps to go around the large horizontal engine mount tube and bolt to the vertical legs of the brace. I figured that the mount and the firwall are bolted solid together, so a brace down to the mount would get a better angle of bracing than one back to the firewall. Doug Murray RV-6 Southern Alberta > >> << I am working on mounting my oil cooler to the firewall on my RV-6. >My angle pieces along the top and bottom edges of the cooler pick up mounting points on the firewall diagonals. This setup seems rather rigid, however Van's says I MUST provide support for the front side of the cooler as well. But that's about all they have to say on the subject. >> How many pieces of what size angle should I run diagonally from the front bottom of the oil cooler to the firewall? >> >>I was waiting for this thread to run its course to see what other >information might turn up. I am more than just curious. This is a safety issue for me, as I am flying and my oil cooler is mounted on the firewall with no such brace. >So, do I need to do this brace? Has there been a case where an oil cooler has failed, or is this just something somebody decided was necessary? > > >Scott Sawby RV 6A N341SS 280 hrs. ________________________________________________________________________________
From: ABAYMAN(at)aol.com
Date: Nov 09, 1999
Subject: Re: Things to ponder
gert i just lived that nightmare, $2000.00 worth of tools stolen, damage to bottom skins. police made a report and laughed at the idea that they would ever be caught. even with all tools engraved and serial numbers. hope this never happens to anyone elese scott tampa retooled and squishing rivits ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: EGT readings
Date: Nov 09, 1999
200-250 degrees rich of peak will put you in an over rich condition when the tempature drops below about 45 degress. 150 to 125 would be fine. ----- Original Message ----- From: Scott R McDaniels <smcdaniels(at)juno.com> Sent: Wednesday, November 03, 1999 5:12 PM Subject: Re: RV-List: EGT readings > > > > > > Scott > > Would that be full power at 8000'? > - > Yes and No. > At full throttle you should be able to get those #'s because the > enrichment valve is opened on the carb (so you have more leaning that can > be done) but even at a sightly reduced throttle setting you should still > be able to get at least 200 deg and 250 or more would not be uncommon > (leaned to peak egt). This would equate to about 1" - 1 1/4" of travel > on most mixture controls from full rich position (knob style, on a > quadrant it would be even more). > > > Scott McDaniels > North Plains, OR > These opinions and ideas are my own and may not > reflect the opinions or ideas of my employer. > > ________________________________________________________________________________
From: Nightingale Michael <NightingaleMichael(at)JDCorp.deere.com>
Subject: rv 9
Date: Nov 09, 1999
are there any builders getting ready for or have started an RV-9 yet? rv-9 in my future: mike nightingale -----Original Message----- From: ABAYMAN(at)aol.com Sent: 11/9/99 9:18 AM Subject: Re: RV-List: Things to ponder gert i just lived that nightmare, $2000.00 worth of tools stolen, damage to bottom skins. police made a report and laughed at the idea that they would ever be caught. even with all tools engraved and serial numbers. hope this never happens to anyone elese scott tampa retooled and squishing rivits --- --- --- ________________________________________________________________________________
From: MRobert569(at)aol.com
Date: Nov 09, 1999
Subject: Re: Oil Pressure fittings
Doug, You mentioned that a straight won't work and a 90 degree hits the mount but you didn't say anything about a 45 degree fitting. Maybe?? Mike Robertson RV-8A QB wiring it up ________________________________________________________________________________
From: Bbrut55(at)aol.com
Date: Nov 09, 1999
Subject: FRANKLIN ENGINES
Ready for another can of worms?????? Does anyone have info on a motor mount for the Franklin 220 Sport for an RV-8. Please respond off line or call 253-537-2038. Bill Bruton Tacoma, Wa RV-8QB tail finished picking up wings and fuselage ________________________________________________________________________________
Date: Nov 09, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: . . . I think it's working.
Seems our website engineer decided that a change of directory names for our website was in order. The change was done without telling us anything about it and it seems to have caused our difficulties for the past 4 days. Seems some folk could get in while others (including yours truly) could not. Don't understand everything I've learned about this problem but I think it's working now. If anyone has trouble accessing our homepage at http://www.aeroelectric.com . . . . I'd like to hear about it. Thanks for your patience and help. By the way, this problem had NO EFFECT on our e-mail system and any orders in work were not at risk. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
From: MRobert569(at)aol.com
Date: Nov 09, 1999
Subject: Re: Things to ponder
Gert, The 'N' number has to actually be assigned to that airframe and be registered (same thing). You do not have to have had an airworthiness certificate issued yet. Mike Robertson RV-8A QB "Das Fed" ________________________________________________________________________________
Date: Nov 09, 1999
From: Bill Von Dane <bvondane(at)atmel.com>
Subject: FRANKLIN ENGINES
Bill... I have been reading about the 'Flanklinstein' that Van's put in an -8, maybe you can call Van's and ask them if they plan to offer mount kits, or ask them to make you a mount... Please keep me informed as I am interested in the Franklin as well... Bill Von Dane RV-8A N912V (reserved), Rudder http://vondane.tripod.com -----Original Message----- From: owner-rv-list-server(at)matronics.com Sent: Tuesday, November 09, 1999 10:35 AM Subject: RV-List: FRANKLIN ENGINES Ready for another can of worms?????? Does anyone have info on a motor mount for the Franklin 220 Sport for an RV-8. Please respond off line or call 253-537-2038. Bill Bruton Tacoma, Wa RV-8QB tail finished picking up wings and fuselage ________________________________________________________________________________
From: "John" <fasching(at)amigo.net>
Subject: Stolen Tools
Date: Nov 09, 1999
I had/have this concern also because my hangar is in a dark corner of a country airport and even with locks on the door, anyone with a nut driver could open up the metal siding on the hangar and walk away with anything they wanted. I checked with my homeowner's insurance company (Hartford via AARP) and they confirmed that my homeowner's insurance WOULD cover theft from the airport of my stuff (tools, etc, not the airplane) just as if they were in the garage attached to my home. FWIW check with your insurance company. RV-6A Flying Salida, CO ________________________________________________________________________________
Date: Nov 09, 1999
From: "Hamilton, Thom" <Thom.Hamilton(at)usa.xerox.com>
Subject: Oh why did I decide to paint my own plane? and Fishe ye
Reducers Just a note about the reason WHY the Fisheye Reducers are such a bad idea to cure paint problems. Most (not all, but how can you be sure?) Fisheye Reducers are in fact designed to reduce fisheyes caused by Silicone and related compounds. They fix it by flooding the paint with Silicone or with a Silicone substitute. The problem is, now you have paint that can't ever be sanded and touched up without using Fisheye Reducer. It would be like trying to paint over a fresh coat of Silicone lubricant. Try shooting some paint at some Silicone and you can literally WATCH it run away. (I guess it's scared.) Anyway, this also leaves your gun and cup and everything else CONTAMINATED with Silicone or Sil. Substitute. It is almost impossible to remove completely. Kinda' like trying to clean Silicone Wax off an airplane so you can repaint it. Not fun and terribly time consuming. P.S. Don't use a Silicone based lubricant anywhere near parts you eventually intend to paint. You'll regret it. Thom Hamilton MCSE, CNE, PP-ASEL, etc. Baton Rouge, LA 225-753-9339 thom.hamilton(at)usa.xerox.com -----Original Message----- Sent: Tuesday, November 09, 1999 7:09 AM Subject: Re: RV-List: Oh why did I decide to paint my own plane? Gary, It's hard to diagnose paint problems remotely, but one factor which can ...SNIP... To fix the problem, I would wet sand the part with 240 grit paper and begin with the primer step again. Wipe the part down with a high quality enamel reducer (expensive) to cleanse the part. Chances are that if the primer covers the rivets well, the poly should flow out okay. Follow Tim's instructions for coverage. Should work out okay. I know that Scott McDaniels suggested using fisheye additive. That may work as well, but unless you are a professional painter, I wouldn't recommend it. I don't remember the reasons why my professional painter friend advised me to not use it, but I've never needed it. That doesn't mean that it won't work though. Every time I've ever had a problem with flow out of poly paint, I traced it to a surface defect caused my lack of proper preparation or surface contamination that occurred after the primer was applied. Hopes this helps. Randy Pflanzer N417G RV-6 "Painting..........still" -----Original Message----- From: Gary Zilik <zilik(at)bewellnet.com> Date: Monday, November 08, 1999 9:56 PM Subject: RV-List: Oh why did I decide to paint my own plane? > >After what seemed like months of preparation I was finally able to spray some ...SNIP... >this >is a learning experience. > >Gary Zilik >RV-6A - Dreading stripping paint. ________________________________________________________________________________
From: "Norman Hunger" <nhunger(at)sprint.ca>
Subject: More Painting
Date: Nov 09, 1999
\> Other Lessons learned: DuPont's Imron application instructions (1 > medium coat, 10 minute flash, 1 heavy coat) didn't work too well for > covering dimpled rivets. DuPont tech support had a better suggestion, > which worked well: two medium coats rather than one, flash time of 25 > minutes or more rather than 10 minutes, THEN the heavy coat. This > provides much better rivet coverage. The longer flash time allows a > heavier intermediate coats without causing sagging. Sherwin Williams Sunfire covered my wings perfectly in two medium coats. I had sprayed the wings with Super Koropon Fluid Resistant Primer by Courtaulds Aerospace in Mojave California the day before. No extra attention to filling the rivet lines but now that I have read so much on the subject I feel that spraying an extra line along the rivet heads and sanding it off would be a good idea just to make sure. The Super Koropon seems to fill things quite nicely. It is a one to one two part primer. Very expensive, I have an unconfirmed report that it was designed for the space shuttle. Is any one able to confirm this? My entire project has this primer on every piece before riveting. I'm on the fourth set of the stuff purchased from Lindair in YVR. In the moist climate here on the West Coast I like the idea of a sealing primer. If I could do it again the one thing I would start with is an HVLP spray gun. It would pay for itself in primer savings before the fuselage bulkheads were on the jig. I am now about to buy one anyway as numerous interior pieces of my fuselage are ready for paint. Wish I'd had it from the beginning. Regards, Norman Hunger ________________________________________________________________________________
From: CW9371(at)aol.com
Date: Nov 09, 1999
Subject: Re: Stolen Tools
As the owner of an Insurance Agency I will try to help people out on this subject. Some policies are better then others, but on the standard policy you will have coverage for up to $2500 worth of your possesions that are stored off premise. This would be in a hanger etc. you can however pay a small premium to increase that amount to what ever you want. For those of you that have a better policy you may already have $5000 or even more of off premise coverage. A renters or condo owners policy will give the same options. However if your hanger is on your own property that your house is on you will have coverage on your tools up to the contents amount on yout homeowners policy. Hope this helps. Chris Wilcox, President and f-1 rocket owner / builder CGW Insurance/Investments 927 Alpine Court Oshkosh, WI 54901 (920) 235-1082 (920) 235-1083 fax www.cgwi.com In a message dated 11/9/1999 1:03:20 PM Central Standard Time, fasching(at)amigo.net writes: << I had/have this concern also because my hangar is in a dark corner of a country airport and even with locks on the door, anyone with a nut driver could open up the metal siding on the hangar and walk away with anything they wanted. I checked with my homeowner's insurance company (Hartford via AARP) and they confirmed that my homeowner's insurance WOULD cover theft from the airport of my stuff (tools, etc, not the airplane) just as if they were in the garage attached to my home. FWIW check with your insurance company. RV-6A Flying Salida, C >> ________________________________________________________________________________
From: steve.nichols(at)stoneweb.com
Date: Nov 09, 1999
Subject: Re: rv 9
From the amount of work already done at the factory, isn't the label "builders" a little strong? I was thinking more down the lines of "assemblers" or "putter-togetheres." To build an airplane without having to flute ribs, layout holes or even build a jig just doesn't seem fair ! ..........To all those asseml.......builders of the -9 I am only kidding. Steve Nichols Rv-4 (having to layout and drill my spar to bulkhead) Do not archive Nightingale Michael on 11/09/99 11:07:14 AM Please respond to rv-list(at)matronics.com To: "'rv-list(at)matronics.com'" cc: (bcc: Steve Nichols/Piping/SWEC) Subject: RV-List: rv 9 are there any builders getting ready for or have started an RV-9 yet? rv-9 in my future: ________________________________________________________________________________
From: "Paul Besing" <rv8er(at)home.com>
Subject: Re: rv 9
Date: Nov 09, 1999
Don't forget they still have to dimple and rivet! Lets call them diviters! Paul Besing RV-6A (197AB) Arizona http://members.home.net/rv8er Finish Kit -----Original Message----- From: steve.nichols(at)stoneweb.com <steve.nichols(at)stoneweb.com> Date: Tuesday, November 09, 1999 8:00 PM Subject: Re: RV-List: rv 9 > >From the amount of work already done at the factory, isn't the label "builders" >a little strong? I was thinking more down the lines of "assemblers" or >"putter-togetheres." To build an airplane without having to flute ribs, layout >holes or even build a jig just doesn't seem fair ! > > >..........To all those asseml.......builders of the -9 I am only kidding. > > > Steve Nichols > Rv-4 > (having to layout and drill my spar to bulkhead) > > Do not archive > > >Nightingale Michael on 11/09/99 11:07:14 >AM > >Please respond to rv-list(at)matronics.com > > > To: "'rv-list(at)matronics.com'" > > cc: (bcc: Steve Nichols/Piping/SWEC) > > > Subject: RV-List: rv 9 > > > > >are there any builders getting ready for or have started an RV-9 yet? > >rv-9 in my future: > > ________________________________________________________________________________
Date: Nov 09, 1999
From: Tim Houle <thoule(at)kneehill.com>
Subject: RV6 pictures
Can someone point me to some great pictures of an airborne RV6 on the net. I have an artist friend who is going to do a picture for me and i need to give her something cool to go off. thanks ________________________________________________________________________________
From: "Paul Besing" <rv8er(at)home.com>
Subject: Re: RV6 pictures
Date: Nov 09, 1999
check out http://members.home.net/rv8er/rvweek04.jpg there are many more on Van's site, under the RV of the week section.. Paul Besing RV-6A (197AB) Arizona http://members.home.net/rv8er Finish Kit -----Original Message----- From: Tim Houle <thoule(at)kneehill.com> Date: Tuesday, November 09, 1999 10:45 PM Subject: RV-List: RV6 pictures > >Can someone point me to some great pictures of an airborne RV6 on the net. >I have an artist friend who is going to do a picture for me and i need to >give her something cool to go off. thanks > > ________________________________________________________________________________
Date: Nov 10, 1999
From: Frank van der Hulst <frankv(at)ee.cit.ac.nz>
Subject: Re: RV6 pictures
Tim Houle wrote: > Can someone point me to some great pictures of an airborne RV6 on the net. > I have an artist friend who is going to do a picture for me and i need to > give her something cool to go off. thanks members.xoom.com/frankv/screensaver Lots of RV pictures (6s mostly, plus 4s, 6As, 8s, 8As) grabbed from all over the Web, plus a Win95 screensaver program (VUEPRO73) and a desktop wallpaper changer (DTC). Frank. -- frankv(at)ee.cit.ac.nz Frank van der Hulst My home page is http://homepages.ihug.co.nz/~frankvdh ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Nov 09, 1999
Subject: Re: Fuel primer components
In a message dated 11/9/99 7:49:56 AM Pacific Standard Time, pcondon(at)csc.com writes: << No, the plunger/primer/carburator setup DOES use blue An fittings...you are referring to injectors for fuel injected systems. >> No, I'm referring to the primer fittings that are designed for installation in the cylinder head. These are special fittings sold by ACS and Wicks and they are brass, not blue anodized aluminum. I gave the part numbers in a posting just the other day. -GV ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Engine Chart
Date: Nov 09, 1999
Listers, An interesting reward of hanging out on this list for awhile is finding out the kind of people the other listers are. It is appropriate to take an humble tone because there are some very talented people out there. It turns out that Joe and Bill and Beverly, in many cases, are very interesting people who don't say anything about themselves. There are fighter pilots of all types, from jet jockeys to navy men who flew piston engine taildraggers off carriers. There are airline pilots, current and retired, DC-3's to 747's. There are flight instructors and there are flying beginners. There are test pilots and ag pilots. There are teachers and principals. There seem to be several engineers: electrical, structural and others. There are materials experts and computer experts and software experts. People who work for aerospace companies and software companies and microchip companies. There are poets and dreamers and there are no-nonsense aviation mechanics and farmers. In other words there is a whole lot of aggregate knowledge. IMHO we need to come up with a useable way to figure the amount of power our engines are producing in flight. There is the rule of thumb (add the MP and RPM and consult the chart) that I have posted on my panel. It is elegantly simple. Its drawback is that it does not work. There is the Lycoming official chart. Its drawback is that it is not usable by ordinary mortals in flight, involving as it does, interpolation, microscopic print, square roots and the need for the standard atmosphere to be memorized. The best solution I have found is the spreadsheet for the O-360 that Kevin Horton has developed (http://members.xoom.com/kevinhorton/rv8.html). Its drawback is that it requires a digital computer running an Excel spreadsheet. Fine for home, and valuable, but very impractical in flight, even with a palmtop computer (I know!). Cessna's solution, in all my all operating manuals, is pages and pages of tables, that also require much interpolation, and again, require the standard atmosphere by memorized. Does it have to be this hard? Surely there is a solution. There are 4 inputs, pressure altitude, temperature, manifold pressure and rpm. It seems to me that years ago I saw some kind of circular slide rule for solving this problem and I think that is what we need. With all the inputs it seems like it would need the regular slide rule part plus maybe a window and some kind of cursor to get the answer. Or maybe there is a shortcut way to go by using the density altitude read out many of us have with our Microencoders to eliminate one variable. All I know is I have been working on it and it defies me so far. There must be someone who can figure it out though, and that is my challenge to everyone. Develop a graphic for it that we can download and have printed on metal. Put your name on the graphic. It will be your chance at immortality. Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
Date: Nov 09, 1999
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: RV8 Weak Wing Theory
Anybody else seen the RV8 Weak Wing Theory at http://www.rvators.com/? Comments? See the rec.aviation.homebuilt newsgroup for more input. Larry Bowen RV-8 wings Larry(at)BowenAero.com http://BowenAero.com ________________________________________________________________________________
Date: Nov 09, 1999
From: RV6BLDR <calverjl(at)flash.net>
Subject: Re: Engine Chart
Larry Pardue wrote: > > > Listers, > > An interest >**snip >IMHO we need to come up with a useable way to figure the amount of power our > engines are producing in flight. >**snip > > Larry Pardue > Carlsbad, NM > > RV-6 N441LP "Trouble" > If you have an extra $700 laying around, this neat little instrument does a fantastic job of determining percent of power: <http://www.technologykitchen.com/epm.htm> Jerry Calvert Edmond Ok -6 wings & fuselage ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Engine Chart
Date: Nov 09, 1999
I called Lycoming about their pitiful graph and they FAXed me a table that is much more useable. I entered it into an excel spreadsheet, it's on the web at http://www.edt.com/homewing/notes.html . I tried converting it to HTML but the conversion messed up the formatting too much, so if you don't have excel, then, sorry... Randall Henderson, RV-6 N6R (45 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Type "S" epoxy cowl survey
From: Scott R McDaniels <smcdaniels(at)juno.com>
Any builders that have completed the installation of a type "S" epoxy cowl on your project... I am interested in whether or not you utilized the molded in side flange with screws, camlocks, etc., or did you remove it and do the standard hinge installation. Trying to determine whether the interest/use of this feature is enough to retain this as part of the cowl while making some new molds. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: rv 9
From: Scott R McDaniels <smcdaniels(at)juno.com>
> From the amount of work already done at the factory, isn't the label > "builders" > a little strong? I was thinking more down the lines of "assemblers" > or > "putter-togetheres." To build an airplane without having to flute > ribs, layout > holes or even build a jig just doesn't seem fair ! > > > ..........To all those asseml.......builders of the -9 I am only > kidding. > - In all fairness to all of the anticipating RV-9 assembler/builders... You will still have to use a drill. You will also still make basic jigs similar to the other RV kits but there importance will be reduced. The assemblies will be self aligning for the most part but you still need something to hold the big item (wing, fuselage,etc.) while you work on it. We did build a set of wings without a drill or jig but we wont be recommending that first time builders do so. - Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 03, 1999
Subject: Re: Oh why did I decide to paint my own plane? and Fishe ye Reducers
From: Scott R McDaniels <smcdaniels(at)juno.com>
> Just a note about the reason WHY the Fisheye Reducers are such a bad > idea to > cure paint problems. Most (not all, but how can you be sure?) > Fisheye > Reducers are in fact designed to reduce fisheyes caused by Silicone > and > related compounds. They fix it by flooding the paint with Silicone > or with > a Silicone substitute. The problem is, now you have paint that > can't ever > be sanded and touched up without using Fisheye Reducer. It would be > like > trying to paint over a fresh coat of Silicone lubricant. Try > shooting some > paint at some Silicone and you can literally WATCH it run away. (I > guess > it's scared.) Anyway, this also leaves your gun and cup and > everything else > CONTAMINATED with Silicone or Sil. Substitute. It is almost > impossible to > remove completely. Kinda' like trying to clean Silicone Wax off an > airplane > so you can repaint it. Not fun and terribly time consuming. > > P.S. Don't use a Silicone based lubricant anywhere near parts you > eventually > intend to paint. You'll regret it. > Maybe I should have been more specific in my post. I do not at all advocate using this type of additive (unless there is no other alternative). It sounded like this particular paint project was well under way so this would be one way to alleviate the problem. Some people use these types of products all the time to help get better paint flow out. This is should not be done as a replacement for good painting technique. I am far from being professional painter so take what I say about painting for what it's worth. In saying that... I have used these types of products a couple of times with no ill effects. No problems using the equipment for any other painting projects, and no problems repainting or touching up the already painted surfaces. Like anything, it probably depends on which product you use and how much of it. I also do not believe that these products are death in a bottle to paint finishes. This would mean that no painter in his right mind would ever use them. If this were the case then none of the stores that sell to the auto paint shop professionals would bother to carry the stuff (but all of them do). I do agree that they should not be used unless you it means the difference between having a crummy paint job without it or a 1/2 way decent job with. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
Date: Nov 10, 1999
From: cmcgough <rv6(at)ssc.net.au>
Subject: help fuse f695
Help needed on installing the f695 to the firewall and longeron. I believe the f695 ataches to the top of the cross piece 1/8 angle of firewall and logeron. I also believe that the f695 has to fit snug against the longeron. OK i can get one side to sort of fit ok but the left side has a gap between the longeron and f695 of 1/4 inch decreasing as you go rearward. Please no one ask me what i think of the plans at this time!! Chris AUST ________________________________________________________________________________
From: "Richard White" <chiefs(at)teleport.com>
Subject: Re: RV8 Weak Wing Theory
Date: Nov 09, 1999
Larry... Seems to me like that may be a possibility. However, the RV-8 is designed for 6 G's, plus a 50% fudge factor. Van has proved it would do as advertised on a number of occasions. I don't think one could design an airplane that would not break if it were flown outside of its design peramaters. I know I intend to fly mine on the safe side of 6 G's.... Dick White Rv-8QB, wiring Newport, OR ----- Original Message ----- From: Larry Bowen <Larry(at)bowenaero.com> Sent: Tuesday, November 09, 1999 7:13 PM Subject: RV-List: RV8 Weak Wing Theory > > Anybody else seen the RV8 Weak Wing Theory at http://www.rvators.com/? > Comments? > > See the rec.aviation.homebuilt newsgroup for more input. > > Larry Bowen > RV-8 wings > Larry(at)BowenAero.com > http://BowenAero.com > > ________________________________________________________________________________
From: "Gordon or Marge Comfort" <gcomfo(at)tc3net.com>
Subject: Re: Engine Chart
Date: Nov 09, 1999
>Larry Pardue wrote: >>IMHO we need to come up with a useable way to figure the amount of power our >> engines are producing in flight. >>> RV-6 N441LP "Trouble" >If you have an extra $700 laying around, this neat little instrument >does a fantastic job of determining percent of power: >Jerry Calvert >Edmond Ok -6 wings & fuselage Jerry/Larry: While the instrument referred to above might be interesting, I suspect that it will be less than accurate because it is based on the manufacturers power charts. These are better than nothing, but not much, because test cell data relates to flight data rather poorly. We have no idea how our exhaust systems, dumping into the slipstream compare with the stubs (or whatever) used by the factory. We don't know very much about our own operating conditions and how they compare with test cell conditions (which I presume to be corrected to some standard). An attempt to obtain power was made by the CAFE group a while back but not much is heard of it now. Their effort involved looking at cylinder pressures. If it were successful it would result in indicated power, not power delivered to the prop. If you could develop a proper torquemeter that could be used in flight you'd really have something. Many have considered it. It ain't been done yet for small engines. The above ought to start something. Gordon Comfort N363GC ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle)
Date: Nov 09, 1999
"Re: RV-List: Engine Chart" (Nov 9, 8:13pm)
Subject: Re: Engine Chart
>-------------- > >I called Lycoming about their pitiful graph and they FAXed me a table that >is much more useable. I entered it into an excel spreadsheet, it's on the >web at http://www.edt.com/homewing/notes.html . I tried converting it to >HTML but the conversion messed up the formatting too much, so if you don't >have excel, then, sorry... > >Randall Henderson, RV-6 N6R (45 hrs) >Portland, OR >http://www.edt.com/homewing >-------------- Hey Randall, I was going to play around with your spreadsheet, but I get the following error when I try to open it with the latest version of Excel: "O360_power.xls cannot be accessed. The file may be read-only, or you may be trying to access a read-only location. Or, the server the document is stored on may not be responding." Not sure what the deal is. By the way, to store the file on your local system off the web server, one needs to press the "Shift" key and then click on the link. This should pop up a dialog box on where to store the file. FYI. Thanks Dude. Matt -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 925-606-1001 Voice | 925-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
From: "Steven DiNieri" <capsteve(at)wzrd.com>
Subject: rv6a foreward floor
Date: Nov 10, 1999
i'm pretty sure that the .040 foreward floor should slide under the side skins at the rivet lines, but, has anyone placed the floorskin over the sideskin? i get a much nicer fit on top. the wing tank will cover about half the skin line. i'm wondering if anyone has seen this done?? i know structurally there can't be any difference but that skin lap may stickout like a sore thumb afterward. but for now it seems a better plan than stuffing that floor pan under the sideskin. ________________________________________________________________________________
Date: Nov 09, 1999
From: Jim Huntington <jimrhunt(at)wco.com>
Subject: LRI/AOA
Listers, I thought that it would be a matter of general interest to mention that the LRI is installed in the GlaStar EAA/FAA test program. We did not solicit inclusion, but we gladly accepted the invitation to join. The following is excerpted from an e-mail from an EAA representative: "The aircraft [the GlaStar] does have many new systems on it: It has the Sierra EFIS primary flight display, the ARNAV GPS, moving map display-terrain identification system, and weather data link, the Avidyne display system, and the Vision Microsystems engine control display, among others. The LRI is in some fine company I think." The project will consist of several months of test flights by more than one pilot, as I understand it. I believe that the test flights will begin sometime in December. Once the test flights are completed the EAA and FAA will write joint reports evaluating the various systems. Currently, we are putting together questions of interest which we are submitting to be added to the testing program. If anyone would like to add a question to the project please send them along to jimrhunt(at)wco.com and we will submit them as well. Also, I would like to remind everyone who might be considering installing the LRI that Al Mojzisik is assembling a purchasing group and that 5% of each unit sold through Al during the fund raiser will be donated to Matt Dralle to support his good work here. As many of you might know, Custom Planes in the current (December) issue is featuring an AOA article and the LRI and the PSS system are highlighted with descriptions and photos and such. The article is less technical than some of the discussion here, but nonetheless useful. Finally, this anecdotal snippet happened across my screen from a 180/185 line yesterday: "A couple of weeks ago I ran into Bruce Bohannon (pylon racer and time to climb record guy). He was trapped; the only guy at the airport. We took pictures of my 18 mo/old boy in the cockpit of his tiger striped RV3-4-6-8 and we yucked it up for a bit. He has one of the LRIs installed and said that he flys by it because gives him the precise max climb indication that he needs for the climb records. He really liked it." Jim Huntington ________________________________________________________________________________
Date: Nov 09, 1999
From: "dgmurray" <dgmurray(at)telusplanet.net>
Subject: Re: rv6a foreward floor
That floor skin sticking out over the side skin will also have a tendancy to catch the rain too. -----Original Message----- From: Steven DiNieri <capsteve(at)wzrd.com> Date: Tuesday, November 09, 1999 11:17 PM Subject: RV-List: rv6a foreward floor > >i'm pretty sure that the .040 foreward floor should slide under the side >skins at the rivet lines, but, has anyone placed the floorskin over the >sideskin? i get a much nicer fit on top. the wing tank will cover about half >the skin line. i'm wondering if anyone has seen this done?? i know >structurally there can't be any difference but that skin lap may stickout >like a sore thumb afterward. but for now it seems a better plan than >stuffing that floor pan under the sideskin. > > ________________________________________________________________________________
From: "et" <et(at)airmail.net>
Subject: Re: RV8 Weak Wing Theory
Date: Nov 10, 1999
Greetings, I am an RV-8 tail kit builder, and am glad that others are taking a look at this. I recently posted on this subject, and got only one reply...was wondering if I were the only one concerned. Van's tests included the static test, flutter tests, and metalurgical reports, but it seemed to me a lack of "dynamic" analysis or analysis of component interactions. I know this probably covers tons of possibilities, and there were plenty of experts there helping Van (of which I am not), but I do feel a bit uneasy about the conclusion. Van has probably done more testing than any other manufacturer, and I think he offers fine products. I am also glad others are still looking into this. Maybe Van will address this in a future RVator. Eric Tauch ________________________________________________________________________________
From: Bbrut55(at)aol.com
Date: Nov 10, 1999
Subject: Re: RV-8 Emp. kit survey
Scott, I just finished my Horizontal Stab 2 weeks ago and the fit seems to be okay. Bill Bruton Tacoma, WA RV-8QB ________________________________________________________________________________
Date: Nov 09, 1999
From: Glenn & Judi <glenng(at)megsinet.net>
Subject: Carb probe location
Hi, Can someone tell me where a carb temp probe would screw into a MA-4-5 carb. Thanks, Glenn Gordon ________________________________________________________________________________
From: JRWillJR(at)aol.com
Date: Nov 10, 1999
Subject: Re: RV8 Weak Wing Theory
________________________________________________________________________________
From: JRWillJR(at)aol.com
Date: Nov 10, 1999
Subject: Weak Wing Theory--Hypothesis actually!
My only response to the Weak Wing Theory can be that if this is a concern then build a RV4 or RV6 or purchase a Cessna. These airplanes are not intended for all out aerobatics and how does it get to be known that the wing failed under "only moderate G forces"? How is this known?--it is not and is still conjecture. I would imagine that if we were to start testing 4/6 wings we would find an area that was weak and were the failure would begin albiet well beyond the design load factor. The 8 wing held to beyond it's load factor and then 150%. Again, the RV 4/6 wings are proven and apparently can stand up to Harmon Rocket forces/speeds/weight. Look at the new Exxon Tiger airplane--a modified RV4 with a wing LONGER than stock by a foot with no real "beefing" whatever that really is anyway. What is "beefing" anyway?--beef here, beef there, b.s. everywhere. JR, A&P ________________________________________________________________________________
From: "Rob Acker" <racker(at)cyberhighway.net>
Subject: Engine Chart
Date: Nov 10, 1999
> If you have an extra $700 laying around, this neat little instrument > does a fantastic job of determining percent of power: > > <http://www.technologykitchen.com/epm.htm> > > Jerry Calvert > Edmond Ok -6 wings & fuselage From the online operator's manual: "The EPM calculates percent power using data from the manufacturer's engine performance chart. Therefore, it has the same limitations as the engine performance chart and aircraft performance table" Though it's a neat device, I figured a nice little RPM/MP chart on the panel was a LOT cheaper for the same not so totally accurate info ! Rob Acker (RV-6Q, FWF stuff, http://fp1.cyberhighway.net/~racker) ________________________________________________________________________________
From: BB Diversified <bbds(at)means.net>
Subject: Fuel primers
Date: Nov 10, 1999
Lots of conversation about atomization of fuel by the primer--as Brian pointed out, the primer "nozzle" is not in the combustion chamber but behind the intake valve, so it's the luck of the draw whether it even squirts into the cylinder when the engine is not cranking. IMHO whether it atomizes or not isn't real important to the whole picture... the wind going by during the intake stroke will atomize/vaporize it. BTW, those of you with primers, pull your primer plunger out when the engine is running so it siphons fuel--depending on your setup, it will probably run so rich it looks like a diesel. Try various power settings, see how/if it will run, especially at low MP (closed throttle) so it's sucking real hard. Good experiment to see what it's like if the primer o-ring goes sad on you... will it die on final, etc. The o-ring going bad is the main reason to go for small primer orifices, methinks. Johnny Johnson 49MM -3A flying ________________________________________________________________________________
From: "Kathy & Bill Peck" <peck(at)amigo.net>
Subject: Type S cowl flange
Date: Nov 10, 1999
To Scott McDaniels, cc the list: In response to your note on the RV list - I'm working on a -6A(Q) (60262), and did elect to leave the flanges on the lower cowl. I used 8-32 countersunk screws and nutplates (approx 2" spacing around the firewall, 3" along the side seams - may well be overkill?). Backed up with .025 alum strips on both top & bottom halves of the cowl. We're not in the air yet (hope to change that by Christmas or so), but it feels quite stable. I made the call to use screws instead of hinges because it looked like a lot of work to fit the hinges, and several RV-listers have commented about the hinges wearing. Since then, some of the comments about making sure the hinges aren't stressed/preloaded all the time have made sense - I might make a different decision if I were to build another one. Certainly the appearance of the hinge approach is hard to beat when done well. My opinion - if it isn't costing much to leave the flange in, please keep it. It does make this CHOICE easy to make. If you do leave it in, a little discussion about how it might be used in the manual would be nice (maybe even some recommendations about screw spacing). I know that Mike Seager has at least said he plans to avoid the hinges on his next/current project - don't know if he followed through with that or not. Keep up the good work - I'm rapidly solidifying my opinion that one of the big values of Van's products is that they keep getting better as you and the crew keep finding better ways to do things. Asking questions like this is a valid way to get quick/easy/effective customer feedback, too! Bill & Kathy Peck - RV-6A(Q) at the airport, finishing the details before re-mounting the wings! ________________________________________________________________________________
From: "Frazier, Vincent A" <VFrazier(at)usi.edu>
Subject: fisheye additives
Date: Nov 10, 1999
I'm not a professional painter. I have used the fisheye additive on many cars and planes including my RV-4. The only problems I've ever had with fisheye is when the additive was not used. I believe it's much safer for us amateurs to use the additive. After all, you RVer's drilled every rivet hole with an oil blowing air drill didn't you. It's foolhardy to think you got all that oil out of the rivet holes. Guess when it's gonna come out? RIGHT! It will come out as soon as you spray some paint on it and you will get a ring around the rivet! Unless you add the cheap and effective fisheye additive. Okay, I guess it's really an anti-fisheye additive. Ask your paint supplier or body shop if you still have doubts. Vince in Indiana ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Type "S" epoxy cowl survey
Date: Nov 10, 1999
>From: Scott R McDaniels <smcdaniels(at)juno.com> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Type "S" epoxy cowl survey >Date: Wed, 3 Nov 1999 21:36:45 -0800 > > >Any builders that have completed the installation of a type "S" epoxy >cowl on your project... >I am interested in whether or not you utilized the molded in side flange >with screws, camlocks, etc., or did you remove it and do the standard >hinge installation. > >Trying to determine whether the interest/use of this feature is enough to >retain this as part of the cowl while making some new molds. > > >Scott McDaniels >North Plains, OR >These opinions and ideas are my own and may not >reflect the opinions or ideas of my employer. Scott, I removed the flanges and used hinges. Brian Denk RV8 N94BD ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <stuckle(at)ifc.utc.com>
Date: Nov 10, 1999
Larry, Seems to me that, with only four inputs, this could be a natural for a custom avionics product for someone to manufacture. Some simple logic for determining the RPM, a couple of transducer for determining the manifold pressure and pressure altitude, and an outside temperature sensor, and a simple off the self LCD display. Driven by a simple microprocessor to perform the calculations... Maybe a button to toggle the display between the four inputs and the resultant engine power setting...... Sounds like a neat product idea... Fred Stucklen N925RV RV-6A E. Windsor, Ct ____ From: "Larry Pardue" <n5lp(at)carlsbad.net> Subject: RV-List: Engine Chart An interesting reward of hanging out on this list for awhile is finding out the kind of people the other listers are. It is appropriate to take an humble tone because there are some very talented people out there. It turns out that Joe and Bill and Beverly, in many cases, are very interesting people who don't say anything about themselves. There are fighter pilots of all types, from jet jockeys to navy men who flew piston engine taildraggers off carriers. There are airline pilots, current and retired, DC-3's to 747's. There are flight instructors and there are flying beginners. There are test pilots and ag pilots. There are teachers and principals. There seem to be several engineers: electrical, structural and others. There are materials experts and computer experts and software experts. People who work for aerospace companies and software companies and microchip companies. There are poets and dreamers and there are no-nonsense aviation mechanics and farmers. In other words there is a whole lot of aggregate knowledge. IMHO we need to come up with a useable way to figure the amount of power our engines are producing in flight. There is the rule of thumb (add the MP and RPM and consult the chart) that I have posted on my panel. It is elegantly simple. Its drawback is that it does not work. There is the Lycoming official chart. Its drawback is that it is not usable by ordinary mortals in flight, involving as it does, interpolation, microscopic print, square roots and the need for the standard atmosphere to be memorized. The best solution I have found is the spreadsheet for the O-360 that Kevin Horton has developed (http://members.xoom.com/kevinhorton/rv8.html). Its drawback is that it requires a digital computer running an Excel spreadsheet. Fine for home, and valuable, but very impractical in flight, even with a palmtop computer (I know!). Cessna's solution, in all my all operating manuals, is pages and pages of tables, that also require much interpolation, and again, require the standard atmosphere by memorized. Does it have to be this hard? Surely there is a solution. There are 4 inputs, pressure altitude, temperature, manifold pressure and rpm. It seems to me that years ago I saw some kind of circular slide rule for solving this problem and I think that is what we need. With all the inputs it seems like it would need the regular slide rule part plus maybe a window and some kind of cursor to get the answer. Or maybe there is a shortcut way to go by using the density altitude read out many of us have with our Microencoders to eliminate one variable. All I know is I have been working on it and it defies me so far. There must be someone who can figure it out though, and that is my challenge to everyone. Develop a graphic for it that we can download and have printed on metal. Put your name on the graphic. It will be your chance at immortality. Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
From: nowakod(at)us.ibm.com
Date: Nov 10, 1999
Subject: Re: RV-List Digest: 11/09/99
Folks, Does anybody out there have a Lycoming O320-B2C in an RV-6? I am being told by Van's that it will not work due to the straight riser in the oil sump. I am not sure what that means but I can see no interference problems at all. Of course, I haven't installed it yet but I am in the middle of the engine build-up. The carbeurator mounts on the bottom of the sump and is towards the rear of the sump. I can see where this would possibly cause a problem with a 6-A mount. Can anybody help? I would also like to know part numbers for the bolts and the shock mounts if you have them (conical engine mount). thanks in advance.....don P.S. Not getting a lot of help from Van's on this one...... Don Nowakowski RV-6 Builder24294 (ready to install engine....if it will work??) Blessed are the cracked, for they shall let in the light. ________________________________________________________________________________
Date: Nov 10, 1999
From: "Gary A. Sobek" <rv6flier(at)yahoo.com>
Subject: Re: RV-List Digest: 11/09/99
--- nowakod(at)us.ibm.com wrote: > > Folks, Does anybody out there have a Lycoming > O320-B2C in an RV-6? I am > being told by Van's that it will not work due to the > straight riser in the > oil sump. I am not sure what that means but I can > see no interference > problems at all. Of course, I haven't installed it > yet but I am in the > middle of the engine build-up. The carbeurator > mounts on the bottom of the > sump and is towards the rear of the sump. I can see > where this would > possibly cause a problem with a 6-A mount. Can > anybody help? I would also > like to know part numbers for the bolts and the > shock mounts if you have > them (conical engine mount). thanks in > advance.....don > > P.S. Not getting a lot of help from Van's on this > one...... > > Don Nowakowski RV-6 Builder24294 (ready to install > engine....if it will > work??) > > > Blessed are the cracked, for they shall let in the > light. Need to look up how the B2C is different from the B2B that I have in my FLYING RV-6. The B2B has the Straight Riser and the carb is mounted toward the back of the sump. I believe that it will NOT work on an RV-6A. The engine mount bolts I would recomend that you purchase from Van's. He has a KIT listed in the catalog so you will not need individual part numbers. The conical engine mount bushings that I used were purchased from Wag Aero as they had the lowest price. I also do not know the number but understand that all the conical mount 320s are the same. Also same as 290 and 235. Hope this helps. ==== Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, So. CA, USA ________________________________________________________________________________
Subject: Re:
Date: Nov 10, 1999
From: n5lp <n5lp(at)carlsbad.net>
> > > >Larry, > > Seems to me that, with only four inputs, this could be a natural for a >custom avionics product for someone to manufacture. Some simple logic for >determining the RPM, a couple of transducer for determining the manifold >pressure and pressure altitude, and an outside temperature sensor, and a >simple off the self LCD display. Driven by a simple microprocessor to >perform the calculations... Maybe a button to toggle the display between the >four inputs and the resultant engine power setting...... Sounds like a neat >product idea... > > IMHO we need to come up with a useable way to figure the amount of >power our > engines are producing in flight. As others have pointed out there is just such a device on the market. Being the way I am I was looking for something that doesn't require installation, panel space and $700. I had in mind something that fits in the pocket and cost from nothing to $5. Larry Pardue ________________________________________________________________________________
Date: Nov 10, 1999
From: bramsec <bramsec(at)idirect.com>
Subject: Engine Vibration
RV6 with 320-D2J and Aymar-Demuth Wood Prop. On base leg with 1550rpm I get a vibration, it starts approx 1400 and ends 1700rpm. It has been suggested it is the switching over of jets in the carb. Is anyone else getting a noticable vibration with a wood prop ? It has been balanced and tracked. Comments please, Peter (Toronto) ________________________________________________________________________________
Date: Nov 10, 1999
From: Mark Schrimmer <mschrimmer(at)earthlink.net>
Subject: Re: RV-9
Since we're talking about the RV-9, does anybody know when tail kits might begin to ship? Mark Schrimmer Waiting for RV-9 Tail Kit ________________________________________________________________________________
Date: Nov 10, 1999
From: Paul and Janet Lein <lein1jd(at)cmich.edu>
Subject: oil cooler for sale
Builders, I have a Positech # 4215 for sale. Van's price is $167.29 but my price is $90 plus shipping. I used this cooler for about 20 hours before fitting a different cooler behind #4 on my IO-360. The flanges have been modified to clear the diagonal motor mount brace. I am in Michigan and will ship any way you prefer. Reply off list please. Paul Lein 6a flying (With the big motor and happy with it,too : )). ________________________________________________________________________________
From: "Vaso Bovan" <vaso(at)bovan.com>
Subject: Zehrback Engines & Accessories
Date: Nov 10, 1999
Zehrbach-LPE announced an electronic fuel injection system in one of the recent kit aviation magazines. When I inquired by phone, they sent me a package of literature describing Zehrbach engines and components, including: IO-360-Z Improved Engine based on Lycoming Electronic Fuel Injection System LPE Battery Lightweight gas recombination Ceramic & Solid Lubricant Engine Performance Packages Ceramic "Black Magic" Engine Exhaust Coatings Liquid (Oil) Cylinder Head Cooling System My phone contact told me that Zehrbach has a long history of developing engine technology for military and NASA applications, but has had a low profile in commercial aviation engines. This is the first I've heard of this broad range of products. So, what's the story on Zehrbach ? Are these improvements well known and proven and cost effective ? -Vaso ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Nov 10, 1999
Subject: Re: Carb probe location
In a message dated 11/9/99 11:45:55 PM Pacific Standard Time, glenng(at)megsinet.net writes: << Can someone tell me where a carb temp probe would screw into a MA-4-5 carb. >> Front of carburetor near the top there s/b a slotted brass 1/4-28 screw that fills this port. Use a good screwdriver that fills the driving recess because mine was seated real well. -GV ________________________________________________________________________________
Date: Nov 10, 1999
From: Bill Von Dane <bvondane(at)atmel.com>
Subject: Re: RV-9
A friend of mine just called me to ask if they should build a -8A or a -9A [Bill at van's said that was going to be the name]. Of course I told him to build an -8A! But I digress... He said -9A Empennage kits will be shipping within a week for delivery by Thanksgiving... BTW... I published new pictures of my rudder progress today... Bill Von Dane RV-8A N912V (reserved), Rudder http://vondane.tripod.com -----Original Message----- From: owner-rv-list-server(at)matronics.com Sent: Wednesday, November 10, 1999 3:02 PM Subject: RV-List: Re: RV-9 Since we're talking about the RV-9, does anybody know when tail kits might begin to ship? Mark Schrimmer Waiting for RV-9 Tail Kit ________________________________________________________________________________
Date: Nov 10, 1999
From: "JOHN CRATE" <JOHN.CRATE(at)encode.com>
Subject: Re: RV-List Digest: 11/09/99
> >Folks, Does anybody out there have a Lycoming O320-B2C in an RV-6? I am >being told by Van's that it will not work due to the straight riser in the >oil sump. I am not sure what that means but I can see no interference >problems at all. Of course, I haven't installed it yet but I am in the >middle of the engine build-up. The carbeurator mounts on the bottom of the >sump and is towards the rear of the sump. I can see where this would >possibly cause a problem with a 6-A mount. Can anybody help? I would also >like to know part numbers for the bolts and the shock mounts if you have >them (conical engine mount). thanks in advance.....don > >P.S. Not getting a lot of help from Van's on this one...... > >Don Nowakowski RV-6 Builder24294 (ready to install engine....if it will >work??) > > >Blessed are the cracked, for they shall let in the light. Don, Your engine is out of a Robinson R22 helicopter. I am using the same engine in a 6A, but had to change the sump and tubes. I was under the impression that the engine will work "as is" in the RV6. When I was looking for a sump, Scott McDaniels led me to believe that the engine as outfitted, was compatible with a RV6. Louise Coats, who owns a beautiful RV6 in NZ has a friend flying a RV6 with the 0-320 b2c. Louise's email is lcoats(at)wave.co.nz. I am sure she wouldn't mind asking her friend any questions you might have concerning this engine. Hope this helps. John Crate RV-6A Fuselage in Jig (still) > > > > > > > > > > > ________________________________________________________________________________
From: "Fran Malczynski" <fmalczy(at)attglobal.net>
Subject: Re: First Flight N58DM
Date: Nov 10, 1999
Dave, congratulations. As a future member of the NY wing of Vans Air Force it's very gratifying to see another RV in the air, Congrats again. Fran Malczynski RV6 Fuse Olcott, NY -----Original Message----- From: RV6160hp(at)aol.com <RV6160hp(at)aol.com> Date: Monday, November 08, 1999 6:39 AM Subject: RV-List: First Flight N58DM > >The Facts: > >First Flight Sunday 11/7/99 >N58DM >Serial # 24148 >Van's RV6 >Completed, Dry weight 1055 Lb.. >Used 160hp 0320H2AD 1500SMOH >Sensenich Metal "Cruise Prop" >Started 4/25/95 in home cellar, Cicero, NY. >Finished at EAA 486 Hanger KFZY, Oswego Airport >Fulton, New York. (WHAT A GREAT PLACE!!, see the web pages). >Build time @ 1800 Hours (includes: Phlogoston Spar/Barnard Wing kits). > >So @ 4.5 years later...air under the tires. >Test Pilot Fellow RV6 Builder/pilot Alan McKeen at the stick. >(His plane is also RV6 160hp FP). Ground operations controlled by >fellow RV6 Builder/pilot John Balbierer, (His plane is also RV6 180hp CS). >MANY THANKS GUYS, for all your help! > >2 flights accomplished 11/7/99. @ 1.5 hours logged in air. >Cowl removed between flights, inspections went well. >Fuel drains sumped, fuel level checked, oil checked, >over all general conditional inspections done. > >Early reports went like this: > >OAT approximately BRISK 41 degrees. >Winds @ 8-13 mph down Runway 33 >2 Heat muffs work well. >Pilot ANR PA-79's work well. > >High speed taxi runs, tail up, handles well. > >Take off distance normal (down right short to SPAM can standards), >Plane climbs well. >Climb to cloud base @ 3700 feet. >Flight controls evaluated..all well. Light and responsive. >Right Rudder "RV block" will be needed. >(Installed & appeared fixed on 2nd flight) >Elevator trim appears OK as is, barely moved. >R wing is the heavy side, @ 1 pound pull to level. >The usual minor adjustment needed and we'll fix soon. > >Slow speed evaluation at cloud base: >Approach to landing w/o flaps >Took a while to slow down. >80 mph ias OK >70 mushy >60 nose high >58 stall, R wing drop > >Approach to landing 1/2 flaps >80 mph ias OK >70 mushy >60 nose high >57 stall, nose drop centered > >Approach to landing full flaps >80 mph ias OK >70 mushy >60 nose high >55 stall, nose drop centered. > >Summary, good stall characteristics, lots of mushy feeling and warning. >Dropped nose, add power, instantly to 100mph and recovers well with minimal >altitude loss. > >Best Glide..85 mph ias >engine idle >600-700 fpm descent. > >360 degree turns, at 10 degree, 20 and 30 degree banks went well. > >Some more early numbers: >(no wheel pants installed) >Power setting held at 25" map, 2330 rpm, 168 Mph ias. >Wide open rpm/mph ias was higher, but I failed to record. >All I could remember was is seemed blistering, BUT IT IS AN RV!! > >Wood, Fiberglass gear legs., pneumatic tail wheel. >Landings went well. Felt OK to Alan, like his plane. > >All flight and engine gages working. > >RV grins were all around.... >The Van's NY RV AF grew by 1. > >Yet another example of the plane, built to the plans, >yielding the design numbers. Thank you Van. > >Respectfully >David E. McManmon >N58DM >Builder/Owner >Cicero NY. > > ________________________________________________________________________________
From: cecilth(at)juno.com
Date: Nov 10, 1999
Subject: Re: RV6 pictures
Get hold of one of vans calanders for your project. Cecil Hatfield writes: > >Can someone point me to some great pictures of an airborne RV6 on the >net. >I have an artist friend who is going to do a picture for me and i need >to >give her something cool to go off. thanks > > > > > > > ________________________________________________________________________________
Date: Nov 10, 1999
From: meketa <acgm(at)gvtc.com>
Subject: Re: oil cooler for sale
Paul and Janet Lein wrote: > > > Builders, > > I have a Positech # 4215 for sale. Van's price is $167.29 but my price > is $90 plus shipping. I used this cooler for about 20 hours before > fitting a different cooler behind #4 on my IO-360. The flanges have been > modified to clear the diagonal motor mount brace. I am in Michigan and > will ship any way you prefer. Reply off list please. > > Paul Lein > 6a flying > (With the big motor and happy with it,too : )). Paul I am building an 8 with IO360. What cooler did you end up with and how are the temps. Do you have before and after comparisons? George Meketa Cessna 140 \ RV8-Q (wings allmost done) ________________________________________________________________________________
From: PASSPAT(at)aol.com
Date: Nov 10, 1999
Subject: Re: RV-List Digest: 11/09/99
John: I ran a B3B engine in an RV - 6 w/o any interfearence at all this is a conical mt. eng. and has a stright riser the bolts and mounts you are looking for are the same ones that are used on the old model Piper apache's that have the 0-320-B3B engines. Hope this info will help . Pat Patterson RV-6 N314EP ________________________________________________________________________________
From: "et" <et(at)airmail.net>
Subject: Re: Weak Wing Theory--Hypothesis actually!
Date: Nov 10, 1999
----- Original Message ----- > snip > I would never go as far as to make mods to the spar, as I think this is best left to the designers. And, I would not be as concerned if this had happened in an obscure situation involving aerobatics or something of the sort. This was a factory aircraft being flown by a competent factory pilot for demonstration purposes. People on the seen did not describe the aircraft doing any kind of aerobatics. Vans conclusion is that the wing had to have been stressed over 9G, period. Perhaps the wing had been stressed previously on another flight by pilot error? I bought the tail kit after the accident so I knew the whole story up front. Would still like to see Van report a bit more on the dynamics of how this might have happened/should be avoided. Sure, Van is the manufacturer and is not responsible for training us. But it would be an interesting spot for an RVator article (hint hint). :) Eric Tauch ________________________________________________________________________________
From: VP4SkyDoc(at)aol.com
Date: Nov 10, 1999
Subject: Re: Engine Chart
>IMHO we need to come up with a useable way to figure the amount of power our > engines are producing in flight. Why? You cant always get what you want, but you get what you need. I would classify this as a want, IMHO. It is easy to get rough hp numbers from aircraft performance, and assess changes in hp (from say, a modification) from changes in performance. When you get down to it, the fun-meter is what is important. However, finding the perfect in cowl dyno may be just what it takes to max out your fun-meter. ;-) Dave Leonard -6 QB ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Nov 10, 1999
Subject: B2C in RV-6
--- nowakod(at)us.ibm.com wrote: > > Folks, Does anybody out there have a Lycoming > O320-B2C in an RV-6? >Gary A. Sobek wrote: Need to look up how the B2C is different from the B2B that I have in my FLYING RV-6.< Guys: FWIW I looked in my old Lycoming list and the only difference it shows between a B2C and a B2B is that the D has a retard breaker mag. Harry Crosby ________________________________________________________________________________
From: VP4SkyDoc(at)aol.com
Date: Nov 10, 1999
Subject: Re: Zehrback Engines & Accessories
>>>>My phone contact told me that Zehrbach has a long history of developing engine technology for military and NASA applications, but has had a low profile in commercial aviation engines. This is the first I've heard of this broad range of products.<<<<< There was a very extensive discussion of LPE engines in Marv Kaye's Lancair Discussion board which has a good archive. (olusa.com) If you search the RV archives you will also find them mentioned every now and then. People seem to have widely varying opinions on the quality of the product and support. They also make a 175 hp turbo intercooled, water cooled engine that could fit in an RV, but I haven't heard of anyone who has installed it in any airframe. If the quality of the info pack they send (poor quality photocopies) is reflective of the quality of the engines, then I would stay away. However, there are several lancair IV owners who are very setisfied with some of their larger V-8's. Dave Leonard -6 QB, planning a Mazda 13B installation ________________________________________________________________________________
From: "Norman Hunger" <nhunger(at)sprint.ca>
Subject: Police Strobe Lights
Date: Nov 10, 1999
Here's a link to a strobe kit of four small bulbs. Used on police cars and other emergency vehicles. $200 for the whole system. This company is called Big Country http://www.bcsstore.com/bcssales/shom6xunstro,html Can any one crunch the brightness numbers on this product? Also, what are the chances of these not interfering with the intercom system? I would like to build a system that I don't have to listen to in my headsets. Here's another company with the only link that is suitable for us. http://www.lectriclites.com/awayseries.htm I like the double flash option. Very big iron look. High/low intensity? I'm guessing we would just leave it on high. Does 35 watts sound like enough power to run two strobes? More number crunching please, are these going to be legal? This companies name is LectricLites. Please post your comments. Thanks to the person that mailed me these addresses, you know who you are. Regards, Norman RV6A Finishing the ski rack. ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Nov 10, 1999
Subject: Re: LRI/AOA
________________________________________________________________________________
From: "Norman Hunger" <nhunger(at)sprint.ca>
Subject: Re: Type "S" epoxy cowl survey
Date: Nov 10, 1999
Hi Scott, I am not at the cowl yet but I am planning to attach it with Camlocks on the top and screws on the bottom. I am also planning on a Sam James cowl only because it is ready to go with the sealed plenum and round inlets. Were you thinking of producing a round inlet cowl? Would always rather buy from Van. Regards, Norman Hunger RV6A > > Any builders that have completed the installation of a type "S" epoxy > cowl on your project... > I am interested in whether or not you utilized the molded in side flange > with screws, camlocks, etc., or did you remove it and do the standard > hinge installation. > > Trying to determine whether the interest/use of this feature is enough to > retain this as part of the cowl while making some new molds. ________________________________________________________________________________
Date: Nov 10, 1999
From: Michael McGee <jmpcrftr(at)teleport.com>
Subject: re: Throttle arm
Put a vernier on it. It makes for real precise power adjustments if you're flying an instrument approach. Used one on a C-140 one time, you'll get used to the button for full power stuff. Mike N996RV >I would like to have a less sensitive throttle control for those small power >changes..... ________________________________________________________________________________
From: "Dick Sipp" <rsipp(at)ismi.net>
Subject: Re: More Painting
Date: Nov 10, 1999
Norm Hunge wrote on 11/9: I >had sprayed the wings with Super Koropon Fluid Resistant Primer by >Courtaulds Aerospace in Mojave California the day before. No extra attention >to filling the rivet lines but now that I have read so much on the subject I >feel that spraying an extra line along the rivet heads and sanding it off >would be a good idea just to make sure. > >The Super Koropon seems to fill things quite nicely. It is a one to one two >part primer. Very expensive, I have an unconfirmed report that it was >designed for the space shuttle. Is any one able to confirm this? I also used Super Koropon on most of the interior structure when it was first painted many years ago. Then, it was manufactured by DeSoto Corp. Gulfstream used it as their structural primer. When I called DeSoto I had to do some tall talking to get it in is less than 55 gallon drums. They told me then (15 years ago) that it was used on the shuttle and by several airline manufacturers. It has held up well over the years and was easy to apply. I'm glad to hear that it is still available. Dick Sipp RV4 N250DS 180 hours ________________________________________________________________________________
From: "Paul Besing" <rv8er(at)home.com>
Subject: Overcharged Battery
Date: Nov 10, 1999
I really goofed, I think...I left my battery charger on my Concorde battery for about 4 days..the charger puts out 1 amp at 12V....It does not have a shutoff feature..the short sides of the battery are swelled out now...is my battery wasted now? A volt meter is showing 14 Volts..Electric Bob? Paul Besing RV-6A (197AB) Arizona http://members.home.net/rv8er Finish Kit ________________________________________________________________________________
Date: Nov 04, 1999
Subject: Re: RV8 Weak Wing Theory
From: Scott R McDaniels <smcdaniels(at)juno.com>
> > > > Anybody else seen the RV8 Weak Wing Theory at > http://www.rvators.com/? > > Comments? > > I don't intend to get involved in a speculative discussion, but I will make one comment. I have a hard time understanding how a person that sees one test wing outside the shop at Van's can assume that the wing he saw was a "tested to failure" example of the wings that are now supplied in the kits. In fact from the description provided of the failure, I know for certain that it wasn't. Van is a great designer (though now adays credit goes to quite a few other people in the prototype/engineering dept also) but that doesn't meant he gets it right the first time. I'm sure he would like to say that he designs a wing, we build it, we test it, we have a big celebration and then ship kits. It doesn't always go that way. The aforementioned wing was not the same wing (structurally) that is supplied in kits. But sorry...other than that, that is about is involved as I am going to get in this discussion. Scott McDaniels North Plains, OR These opinions and ideas are my own and may not reflect the opinions or ideas of my employer. ________________________________________________________________________________
From: ammeterj(at)home.com (John Ammeter)
Subject: Re: Overcharged Battery
Date: Nov 11, 1999
> >I really goofed, I think...I left my battery charger on my Concorde battery >for about 4 days..the charger puts out 1 amp at 12V....It does not have a >shutoff feature..the short sides of the battery are swelled out now...is my >battery wasted now? A volt meter is showing 14 Volts..Electric Bob? > >Paul Besing >RV-6A (197AB) Arizona >http://members.home.net/rv8er >Finish Kit > Time to buy a new battery, sorry. John Ammeter Seattle WA USA http://members.home.net/ammeterj/ 1975 Jensen Healey RV-6 (sold 4/98) EAA Technical Counselor NRA Life Member ICQ#48819374 ________________________________________________________________________________
From: Lkyswede(at)aol.com
Date: Nov 10, 1999
Subject: Re: re:RV6
Hi Interested, please send equipment/avionics list, paint scheme etc. Thank you kindly Art ________________________________________________________________________________
Date: Nov 10, 1999
From: Glenn & Judi <glenng(at)megsinet.net>
Subject: Oil Cooler Port O-360
Hi, Is the allen head plug on an O-360 A1A that is located about 1" up and outboard of the "oil from cooler" line an acceptable location to pick up oil pressure from. The Lycoming manual shows the oil pressure gauge connection to be just above the right magneto, however I can't seems to get a fitting in there without it causing interference with the vacuum pump. Thanks, Glenn Gordon ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Nov 10, 1999
Subject: Re: B2C in RV-6
Sorry, that D should havre been a C!! ________________________________________________________________________________
Date: Nov 10, 1999
From: Warren Gretz <gretz_aero(at)h2net.net>
Subject: Tie wrap string
Greetings, I still have a few rolls of the tie wrap string used in aircraft wire harnesses. It is the aircraft type and is flat braded with a coating on it to keep it tied. It is great stuff to use. I am selling it at $12 a roll (500yds) shipping included. I also have other products for use in building your RV. Contact me off the list with your order, or request for my other product flyers. Give me your US Postal address for me to mail you the flyers. Warren Gretz Gretz Aero ________________________________________________________________________________
Date: Nov 10, 1999
From: Glenn & Judi <glenng(at)megsinet.net>
Subject: RV-6 brake line routing
Hi, RE: RV-6 brake line routing: DWG#49 shows the brake line routed on the forward side of the landing gear leg. Instuctions Figure 10-2 show that the wood dampening strips can either go on the front or back of the gearleg. Is drawing 49 referring to an "aft" side installation of the dampeners? Will a forward mounted brake line interfere with the gear leg/fuselage attach springs? Just trying to look ahead. Thanks, Glenn Gordon ________________________________________________________________________________
Date: Nov 11, 1999
From: Frank van der Hulst <frankv(at)ee.cit.ac.nz>
Subject: Re: Police Strobe Lights
Norman Hunger wrote: > > > Here's a link to a strobe kit of four small bulbs. Used on police cars and > other emergency vehicles. $200 for the whole system. This company is called > Big Country > > http://www.bcsstore.com/bcssales/shom6xunstro,html > > Can any one crunch the brightness numbers on this product? 60W total = 60 Joules on average (less a bit for losses in the circuitry) spread across 4 flash tubes. I guess if you put 2 tubes in each wingtip, you're going to exceed the FAA 20 Joule (or is it 30 now?) requirement. > Also, what are > the chances of these not interfering with the intercom system? Who knows? I'd guess that if it's going to be useable in a police car, it's not going to interfere with their radios. I wonder about FCC approvals and suchlike. If the cable is shielded, I'm fairly sure that you could put the PSU in a metal box to shield that. It could still radiate nasties out through the 12V power supply to it, I guess. > Here's another company with the only link that is suitable for us. > http://www.lectriclites.com/awayseries.htm > I like the double flash option. Very big iron look. High/low intensity? I'm > guessing we would just leave it on high. Does 35 watts sound like enough > power to run two strobes? Well yeah... I found that 7.2W (12V, 0.6A) was enough to run 1 strobe. But is it bright enough to satisfy the Feds? How about bright enough to satisfy yourself? > More number crunching please, are these going to be legal? Probably. There's no actual requirement to have strobes on a homebuilt, IIRC from earlier discussions. It would be interesting to know the size/weight of these units... I think the limiting factor is the size of the transformer -- a big heavy transformer can convert more 12V amp to 3KV than a small light one. > Norman > RV6A Finishing the ski rack. So, tell me about this ski rack... internal? Based on Scott Gesele's design? Frank (About ready to start a ski rack) -- frankv(at)ee.cit.ac.nz Frank van der Hulst My home page is http://homepages.ihug.co.nz/~frankvdh ________________________________________________________________________________
Date: Nov 10, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Overcharged Battery?
> >I really goofed, I think...I left my battery charger on my Concorde battery >for about 4 days..the charger puts out 1 amp at 12V....It does not have a >shutoff feature..the short sides of the battery are swelled out now...is my >battery wasted now? A volt meter is showing 14 Volts..Electric Bob? Hmmm . . . doesn't sound good. The only thing that will puff out the case is pressure from within. I think the critter may well be toast . . . Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
From: "Ken Hoshowski" <ve7fp(at)jetstream.net>
Subject: Re: RV-List Digest: 11/09/99
Date: Nov 10, 1999
I found that the original bolts that held the 0 320 B3B engine on the Apache were to short to reuse on Vans mount. Suggest you get the bolt set as available from Vans. Ken Hoshowski RV6 C-FKEH Salmon Arm B.C. Raining and 50 degrees F. today. -----Original Message----- From: PASSPAT(at)aol.com <PASSPAT(at)aol.com> Date: Wednesday, November 10, 1999 5:45 PM Subject: Re: RV-List: Re: RV-List Digest: 11/09/99 > >John: > I ran a B3B engine in an RV - 6 w/o any interfearence at all this is a >conical mt. eng. and has a stright riser the bolts and mounts you are looking >for are the same ones that are used on the old model Piper apache's that have >the 0-320-B3B engines. Hope this info will help . > Pat Patterson RV-6 N314EP > > ________________________________________________________________________________
From: "Ken Hoshowski" <ve7fp(at)jetstream.net>
Subject: Re: RV-List Digest: 11/09/99
Date: Nov 10, 1999
-----Original Message----- From: nowakod(at)us.ibm.com <nowakod(at)us.ibm.com> Date: Wednesday, November 10, 1999 1:35 PM Subject: RV-List: Re: RV-List Digest: 11/09/99 > >Folks, Does anybody out there have a Lycoming O320-B2C in an RV-6? Don, I am using an 0-320 B3B in my RV6 turning a Hartzell C/S. I used Lord 6530-1 mounts. They are expensive but worth it. I originally used a generic soft rubber mount supplied by an engine shop for an 0-320 . Check the archives under engine mounts. I will give you the old softer rubber mounts free if you want them. Bite the bullet and get the correct ones. My Lycoming book shows the following: 0-320 B1A same as A1A with high compression 0-320 B2A B1A with fixed pitch prop 0 320 B3A B1A with 7/16 prop bolts 0 320 B1B B1A with straight riser in sump & -32 carb 0 320 B2B B2A with straight riser in sump & -32 carb 0 320 B2C B2B with retard mags 0 320 B3B B1A with 7/16 prop bolts,straight riser in sump & -32 carb 0 320 B3C B3B with retard mags All above engines are 160 hp, Max rpm 2700 and 8:50:1 compression. All conical mounts. Email me direct if you need more info on the mounts. Ken Hoshowski RV6 C-FKEH Salmon Arm B.C. First flight Sept.8, 1993 ________________________________________________________________________________
Date: Nov 10, 1999
From: n3773 <n3773(at)mciworld.com>
Subject: LRI
I have all the pieces now for a test of a home-brewed LRI based on the patent drawings. I'm into it less than $45. What's hard to get in Oregon right now is VFR weather. I'll keep everyone posted. kevin -6a do not archive ________________________________________________________________________________
From: "Ken Hoshowski" <ve7fp(at)jetstream.net>
Subject: Re: re: Throttle arm
Date: Nov 10, 1999
If you plan on doing any formation flying a vernier is a big pain. If I were doing it again I would use the old fashion friction lock type throttle. Ken Hoshowski RV6 C-FKEH Salmon Arm B.C. First flight sept. 8,1993 -----Original Message----- From: Michael McGee <jmpcrftr(at)teleport.com> Date: Wednesday, November 10, 1999 7:39 PM Subject: RV-List: re: Throttle arm > >Put a vernier on it. It makes for real precise power adjustments if you're >flying an instrument approach. Used one on a C-140 one time, you'll get >used to the button for full power stuff. >Mike N996RV > > >>I would like to have a less sensitive throttle control for those small power >>changes..... > > ________________________________________________________________________________
From: "Paul Besing" <rv8er(at)home.com>
Subject: Re: Overcharged Battery?
Date: Nov 10, 1999
What will happen if I just try to use it? If it holds a charge, cranks the starter, etc, is everything honky dory? Or do I pose a safety risk? Paul Besing RV-6A (197AB) Arizona http://members.home.net/rv8er Finish Kit -----Original Message----- From: Robert L. Nuckolls, III <nuckolls(at)aeroelectric.com> Date: Thursday, November 11, 1999 4:58 AM Subject: RV-List: Re: Overcharged Battery? > >> >>I really goofed, I think...I left my battery charger on my Concorde battery >>for about 4 days..the charger puts out 1 amp at 12V....It does not have a >>shutoff feature..the short sides of the battery are swelled out now...is my >>battery wasted now? A volt meter is showing 14 Volts..Electric Bob? > > Hmmm . . . doesn't sound good. The only thing that will > puff out the case is pressure from within. I think the > critter may well be toast . . . > > > Bob . . . > > //// > (o o) > ===========o00o=(_)=o00o======== > < Independence Kansas: the > > < Jurassic Park of aviation. > > < Your source for brand new > > < 40 year old airplanes. > > ================================ > http://www.aeroelectric.com > > ________________________________________________________________________________
From: "Norman Hunger" <nhunger(at)sprint.ca>
Subject: Ski Rack
Date: Nov 10, 1999
The ski rack is internal and actually more of a compartment. It has it's own door opened with 8 Southco Fasteners (not installed yet as I am waiting on them to arrive from ACS. I have never seen any Southco's so they still have to pass my quality control exam. I love Camlocks but their price is prohibitive.). It is quite a large door to accommodate golf bags or snowboards as well. One really big golf bag or two mid sizers. Should pack alot of camping gear too. The compartment is from the longerons up and goes all the way back to the last upper bulkhead. The whole compartment is skinned in 0.020 and has lots of runs of standard skin stiffener angle. Short pieces of stiffener angle attach every bulkhead to the 0.020 . I don't have an extra weigh of it all but the pieces weight next to nothing when held. The whole thing has to be under 3 lbs. For some one to do the math I used 16 square feet of 0.020 .This completely sealed compartment does not permit any foreign objects to get out and into my lower fuselage. It is my version of permanently safe. It will never allow any thing to jam the elevator pushrods. The seat belt shoulder harness for the PIC seat runs through the compartment. At bulkhead 606 there is a contraption made from some 2x2 angle to support the shoulder harness two inches above the longerons. This is one inch above stock. The passenger side has been modified to match. The entire rear baggage compartment is custom made. Research on the design of restraint systems showed me that this is an area where the RV6 does not shine. I found more than once that the cable to the rear is too low. This increases the possibility of spinal compression in an decelerating accident. No one has any real numbers of course but I feel that I have mounted my cables one inch better. I use the factory method of the white plastic at the bulkhead. This heavy angle has lots of lightening holes in it but on the upright they are fashioned to take small straps through in four places. This will be the tie down point of the cargo. I have fit it to use two one inch ratcheting cargo straps. The skis will stick forward to the back of the pilots seat but they won't budge when they are ratcheted in. When not in use the door covers all and one has to look carefully to notice that some thing has been added. From the out side there is an extra run of rivets in the top skin just a little off center from F-607 back the last two sections. These attach the vertical wall of my addition. This addition has been a major undertaking. I have mega hours in it and a few pesos as well. I am still not finished as I ran out of angle temporarily. I am looking forward to skiing all across North America. I have wanted to ski Utah, Colorado, Wyoming, Idaho, Quebec and Montana for years. Now I have only a few more to wait. Pictures will be awhile to see the whole thing together. I will now turn my attention to building a second garage that will really be a spraybooth. I have numerous interior pieces ready for final paint and I want to do better paint work than I have so far. My wings were done off site in a car booth. The rest of this ship will be done on my property. When I get them done I will have them scanned and put into a file that I can email out. I will notify the list when I am ready but it is likely to be around Christmas. Regards, Norman Hunger RV6A Delta, BC ________________________________________________________________________________
From: "Norman Hunger" <nhunger(at)sprint.ca>
Subject: Re: Police Strobe Lights
Date: Nov 10, 1999
Frank, can you please do the math for an installation where this system was used with only two of the strobe bulbs? It says that it can be installed that way. Thanks, Norman > > Here's a link to a strobe kit of four small bulbs. Used on police cars and > > other emergency vehicles. $200 for the whole system. This company is called > > Big Country > > > > http://www.bcsstore.com/bcssales/shom6xunstro,html > > > > Can any one crunch the brightness numbers on this product? > > 60W total = 60 Joules on average (less a bit for losses in the > circuitry) spread across 4 flash tubes. I guess if you put 2 tubes in > each wingtip, you're going to exceed the FAA 20 Joule (or is it 30 now?) > requirement. ________________________________________________________________________________
Date: Nov 11, 1999
From: cfggg <ddebt(at)pathcom.com>
Subject: Re: Engine Chart
> >IMHO we need to come up with a useable way to figure the amount of power our >engines are producing in flight. There is the rule of thumb (add the MP and >RPM and consult the chart) that I have posted on my panel. It is elegantly >simple. Its drawback is that it does not work. There is the Lycoming >official chart. Its drawback is that it is not usable by ordinary mortals >in flight, involving as it does, interpolation, microscopic print, square >roots and the need for the standard atmosphere to be memorized. The best >solution I have found is the spreadsheet for the O-360 that Kevin Horton has >developed (http://members.xoom.com/kevinhorton/rv8.html). > How about looking here and creating an your own POH. AIRMANSHIP <http://www.avweb.com/toc/airman.html> "The Bootstrap Approach to Aircraft Peformance (Part One)" You say your airplane's POH doesn't have some performance numbers you need? Or, because of airframe or powerplant modifications, your factory-original POH performance section is out of date? Or perhaps you need numbers for your one-of-a-kind homebuilt? Don't despair ... and don't guess! Now there's an easy way to calculate accurate light aircraft V-speeds, rates and angles of climb, thrust, drag, and much more. Aviation physicist and private pilot John T. Lowry shows you how. (This first installment deals strictly with simple fixed-pitch prop airplanes; a forthcoming follow-up deals with constant-speed props and other complications.) Dave Fried ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Re: Engine Chart
Date: Nov 11, 1999
> >>IMHO we need to come up with a useable way to figure the amount of power our >> engines are producing in flight. > >Why? You cant always get what you want, but you get what you need. I would classify this as a want, IMHO. It is easy to get rough hp numbers from aircraft performance, and assess changes in hp (from say, a modification) from changes in performance. When you get down to it, the fun-meter is what is important. However, finding the perfect in cowl dyno may be just what it takes to max out your fun-meter. ;-) > In my case it is mostly a matter of wanting to have some idea of what is going on. I like to fly pretty fast but don't really want to run over 75% power. With my underpitched propeller it is easy to excede 75% power, even at high altitudes. With the typical factory, fixed pitch prop, airplane this is not a problem. The propeller is pitched to try to get a maximum of 75% power at 7,000 feet or so and so, where I live, you can not run more than 75% at normal cruising altitudes. And sure, it is a want, so is the whole airplane! Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
From: "Fesenbek, Gary" <fesenbek(at)marykay.com>
Subject: Weak Wing Theory--Hypothesis actually!
Date: Nov 11, 1999
Sure there could be a weak wing, but in real life, it is very hard to apply G loads symmetrically to both wings. Even when you think you are pulling symmetric G's you are very likely loading one wing higher than another. If you have a rudder trim tab, any elevator trim (did you notice the elevator trim tab is asymmetric), a canted engine mount, are propellor driven and don't have both wings identically built with the same surface finish, then the loads you will see on one wing may vary some amout. If you are slipping or skidding or even more so, have the ailerons deflected one wing may be seeing more than the other. The rinky-dink G-Meter that you purchase from Van's can approximate the load the wings see, but depending on your installation, it may not be very close at all. That said, you don't really need to know exactly unless you are pushing the envelope. I have a rinky-dink G-Meter(from Van's) installed in my 6A on the left side of the panel which is a no-no for an acrobatic airplane. I could have eliminated a great deal of installation error by mounting it centered close to the spar. Mine is a cross-country airplane though so that is okay. Gary Fesenbek RV6A Dallas, TX ________________________________________________________________________________
Date: Nov 11, 1999
From: Brian Lloyd <brian(at)lloyd.com>
Subject: Re: Overcharged Battery
On Wed, 10 Nov 1999, Paul Besing wrote: > > I really goofed, I think...I left my battery charger on my Concorde battery > for about 4 days..the charger puts out 1 amp at 12V....It does not have a > shutoff feature..the short sides of the battery are swelled out now...is my > battery wasted now? A volt meter is showing 14 Volts..Electric Bob? There is a good chance you have seriously damaged the battery. The bulging sides are telling you that there is a lot of pressure in there and the way you get pressure is to overcharge the battery. Don't feel too bad tho'. I destroyed one of mine the same way. After that I purchased a charger with an automatic shut-off. Brian Lloyd brian(at)lloyd.com +1.530.676.6513 ________________________________________________________________________________
From: "Stafford, David" <david.stafford(at)cybex.com>
Subject: JUNK in QB fuel tank
Date: Nov 11, 1999
Last night I found a piece of masking tape inside my RV-6 QB fuel tank. It was about 2 inches long by 3/4 wide. It had numerous aluminum chips attached to it. It was located inside the 2nd rib bay from the root end. I would never have found this trash if I wasn't making the modification for a flop tube. The best I can determine was this tape was used as some sort of assembly aid and was never removed. Now, I am working on a "tank scope" so I can inspect all the rib bays in both "QB" tanks. David Stafford RV-6 QB (working on $#%*& fuel tank ) ________________________________________________________________________________
Date: Nov 11, 1999
From: Brian Lloyd <brian(at)lloyd.com>
Subject: Re: Overcharged Battery?
On Wed, 10 Nov 1999, Paul Besing wrote: > > What will happen if I just try to use it? If it holds a charge, cranks the > starter, etc, is everything honky dory? Or do I pose a safety risk? It probably isn't a safety risk but your battery has probably lost most of its capacity. Brian Lloyd brian(at)lloyd.com +1.530.676.6513 ________________________________________________________________________________
From: Mlfred(at)aol.com
Date: Nov 11, 1999
Subject: RV spar loads
In a message dated 11/11/1999 2:19:36 AM Central Standard Time, rv-list-digest(at)matronics.com writes: << Again, the RV 4/6 wings are proven and apparently can stand up to Harmon Rocket forces/speeds/weight. Look at the new Exxon Tiger airplane--a modified RV4 with a wing LONGER than stock by a foot with no real "beefing" whatever that really is anyway. What is "beefing" anyway?--beef here, beef there, b.s. everywhere. JR, A&P >> Hi Fellas: Looks like someone asked a sensitive question!! Some things never change... The HR/F1 wings will take the higher loads because they are shorter -- it doesn't take a brain surgeon to figure that one out. The F1 also has additional material at the spar flange, where the loads are transmitted. The weak point for this type of spar is at the two 1/4" bolts located just inboard of the outer skin, but the spar is roughly 130% of what is needed at gross wt & 9G (using the F1 calculations). Pretty stinkin' strong, eh? Capable dive speed is way beyond what you would believe... Exxon Flyin' Tiger: You know that ship came out of my shop, right? We told Bruce to keep his speeds and G loads down to normal catagory limits. Well, the speed aspect went out the window on the first flight (that thing is fast!), but he does keep the G's down. That ship just isn't that heavy, so the bending loads on the spar are not as much as would be the case with a fully loaded Rocket. We DID do some "beefing" to the structure, but more in terms of increasing the ability of the structure to absorb all that wonderful horsepower -- not aerobatic capability. The rear spar attach needed some attention, but not too much. No BS....OK? Check six! Mark ________________________________________________________________________________
Date: Nov 11, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Overcharged Battery?
> >What will happen if I just try to use it? If it holds a charge, cranks the >starter, etc, is everything honky dory? Or do I pose a safety risk? I don't think there's a safety issue. Go ahead and run it . . . as long as your mission of the day isn't electricritical. Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
Date: Nov 11, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Found it . . .
I'd lost the original piece on Adel clamps but a helpful builder pointed me to another site where it was republished. I've captured the article and reposted it at: http://home.kscable.com/aeroelectric/articles/adel.html Bob . . . //// (o o) ===========o00o=(_)=o00o======== < Independence Kansas: the > < Jurassic Park of aviation. > < Your source for brand new > < 40 year old airplanes. > ================================ http://www.aeroelectric.com ________________________________________________________________________________
From: "Bryan E. Files" <BFiles(at)corecom.net>
Subject: Re: Ski Rack
Date: Nov 11, 1999
Norman, Alaska has good skiing also!!! **** Bryan E. Files **** Ever Fly Maintenance Palmer, Alaska A&P, IA, FAA Safety Counselor ----- Original Message ----- From: Norman Hunger <nhunger(at)sprint.ca> Sent: Wednesday, November 10, 1999 10:09 PM Subject: RV-List: Ski Rack > > The ski rack is internal and actually more of a compartment. It has it's own > door opened with 8 Southco Fasteners (not installed yet as I am waiting on > them to arrive from ACS. I have never seen any Southco's so they still have > to pass my quality control exam. I love Camlocks but their price is > prohibitive.). It is quite a large door to accommodate golf bags or > snowboards as well. One really big golf bag or two mid sizers. Should pack > alot of camping gear too. > The compartment is from the longerons up and goes all the way back to the > last upper bulkhead. The whole compartment is skinned in 0.020 and has lots > of runs of standard skin stiffener angle. Short pieces of stiffener angle > attach every bulkhead to the 0.020 . I don't have an extra weigh of it all > but the pieces weight next to nothing when held. The whole thing has to be > under 3 lbs. For some one to do the math I used 16 square feet of 0.020 > .This completely sealed compartment does not permit any foreign objects to > get out and into my lower fuselage. It is my version of permanently safe. It > will never allow any thing to jam the elevator pushrods. > The seat belt shoulder harness for the PIC seat runs through the > compartment. At bulkhead 606 there is a contraption made from some 2x2 angle > to support the shoulder harness two inches above the longerons. This is one > inch above stock. The passenger side has been modified to match. The entire > rear baggage compartment is custom made. > Research on the design of restraint systems showed me that this is an area > where the RV6 does not shine. I found more than once that the cable to the > rear is too low. This increases the possibility of spinal compression in an > decelerating accident. No one has any real numbers of course but I feel that > I have mounted my cables one inch better. I use the factory method of the > white plastic at the bulkhead. > This heavy angle has lots of lightening holes in it but on the upright they > are fashioned to take small straps through in four places. This will be the > tie down point of the cargo. I have fit it to use two one inch ratcheting > cargo straps. The skis will stick forward to the back of the pilots seat but > they won't budge when they are ratcheted in. > When not in use the door covers all and one has to look carefully to notice > that some thing has been added. From the out side there is an extra run of > rivets in the top skin just a little off center from F-607 back the last two > sections. These attach the vertical wall of my addition. > This addition has been a major undertaking. I have mega hours in it and a > few pesos as well. I am still not finished as I ran out of angle > temporarily. > I am looking forward to skiing all across North America. I have wanted to > ski Utah, Colorado, Wyoming, Idaho, Quebec and Montana for years. Now I have > only a few more to wait. > Pictures will be awhile to see the whole thing together. I will now turn my > attention to building a second garage that will really be a spraybooth. I > have numerous interior pieces ready for final paint and I want to do better > paint work than I have so far. My wings were done off site in a car booth. > The rest of this ship will be done on my property. When I get them done I > will have them scanned and put into a file that I can email out. I will > notify the list when I am ready but it is likely to be around Christmas. > > Regards, > Norman Hunger > RV6A Delta, BC > > ________________________________________________________________________________
Date: Nov 11, 1999
From: "Scott A. Jordan" <SAJ_SLJ(at)compuserve.com>
Subject: Re: RV8 Weak Wing Theory
Message text written by Scott McDaniels: >I have a hard time understanding how a person that sees one test wing outside the shop at Van's can assume that the wing he saw was a "tested to failure" example of the wings that are now supplied in the kits. In fact from the description provided of the failure, I know for certain that it wasn't.< Scott, I don't go in much for speculation and theory, especially from someone who was not involved in testing and / or designing. Therefore, I didn't even bother to read the message referred to. Thanks for clearing this up. Scott A. Jordan 80331 seat backs ________________________________________________________________________________
Date: Nov 11, 1999
From: Mark Todd <motodd(at)pol.net>
Subject: Permanent Magnet alternator overvoltage protection
My RV4 has the permanent magnet vacuum pad alternator from B & C (SD8) which has performed flawlessly for 750 hrs. I have an overvoltage warning light but no crowbar overvoltage protection. After reading Bob Nuckoll's book (The Aeroelectric Connection), I'me motivated to correct this flaw. As background for those unfamiliar with PM alternators, their is no field wire. The overvoltage protection module must trip a breaker that powers a relay ("contactor"?) on the alternator output line. I've checked the archives and The Aeroelectric Website, but couldn't find the answers to the following questions: Does anyone have a part number to suggest for the relay on an 8 amp PM alternator? How about for the 20 amp version that's on my friend's RV? Do the B&C PM alternators benefit from the output line capacitor described by Bob (on page Z-7 -note 20- in the book and downloadable from his website)? I can always go direct to B&C for the answer to this one but I figure this must be common knowledge for RV-Listers! Thanks for your help. Mark RV-4 KAWO ________________________________________________________________________________
Date: Nov 11, 1999
From: Kevin Horton <khorton(at)cyberus.ca>
Subject: Re: Engine Chart
> > >> >>>IMHO we need to come up with a useable way to figure the amount of power >our >>> engines are producing in flight. >> >>Why? You cant always get what you want, but you get what you need. I >would classify this as a want, IMHO. It is easy to get rough hp numbers >from aircraft performance, and assess changes in hp (from say, a >modification) from changes in performance. When you get down to it, the >fun-meter is what is important. However, finding the perfect in cowl dyno >may be just what it takes to max out your fun-meter. ;-) >> > > >In my case it is mostly a matter of wanting to have some idea of what is >going on. I like to fly pretty fast but don't really want to run over 75% >power. With my underpitched propeller it is easy to excede 75% power, even >at high altitudes. > >With the typical factory, fixed pitch prop, airplane this is not a problem. >The propeller is pitched to try to get a maximum of 75% power at 7,000 feet >or so and so, where I live, you can not run more than 75% at normal cruising >altitudes. > >And sure, it is a want, so is the whole airplane! > >Larry Pardue Larry, If all you are worried about is not exceeding 75% power, it sounds like the simplest (and cheapest) solution is to use a chart showing the MP for 75% as a function of altitude and rpm. The ultimate solution would be an instrument panel mounted device that displayed the power based on inputs from various sensors. As some have mentioned, I think one of those is available, but expensive. Another solution would be to put a program in some sort of hand held calculator, or small pen based computer, but that would require you to go heads down to manually input altitude, rpm, MP and temperature. That sounds like a bit of a distraction. What engine are you running? If it is the O-360-A, I could probably modify my spreadsheet <http://members.xoom.com/kevinhorton/o360apwr.zip> to produce power setting charts, or you could use the chart that Randall Henderson put up <http://www.edt.com/homewing/o360_power.html>. Take care, Kevin Horton RV-8 (wings 95% done) Ottawa, Canada http://members.xoom.com/kevinhorton/rv8.html http://members.xoom.com/kevinhorton/nojpi.html - No JPI stuff in my aircraft! ________________________________________________________________________________
From: pcondon(at)csc.com
Date: Nov 11, 1999
Subject: Re: Engine Vibration
Aviation Maintenance ran a article this month on prop indexing...the art of placing the prop on the crank relative to the starter ring for ballance & relative to the fireing order of the engine..........maybe not directly related to your problem but good data that might help reduce the the breaking hinge eyes. Does your crank have counterweights ?? There may be a harmonic issue between the crank & the prop. There may not be enough mass in the wood prop is your instance because remember that the mount rubbers, engine, prop, cowl & mount are all doing their respective things together & may (in totality) contribute to the vibs.... How about the Prop dampener ring thingie that Mark Landrol sells ???. Try to keep the vibes there & jockey the mixture know to see if it is the transistion of jets theory...... Try a nose hi attitude on onsought of the vib to see if it is a cowl induced wiggely........just some thoughts......cheers bramsec(at)idirect.com on 11/10/99 04:47:16 PM Please respond to rv-list(at)matronics.com Subject: RV-List: Engine Vibration RV6 with 320-D2J and Aymar-Demuth Wood Prop. On base leg with 1550rpm I get a vibration, it starts approx 1400 and ends 1700rpm. It has been suggested it is the switching over of jets in the carb. Is anyone else getting a noticable vibration with a wood prop ? It has been balanced and tracked. Comments please, Peter (Toronto) ________________________________________________________________________________
From: JRWillJR(at)aol.com
Date: Nov 11, 1999
Subject: RV spar loads and weak knees
Sorry, but I am not finished with that beef bone yet. With few mods to a set of RV4 wings with a center section added increasing their length by about 1 foot Bruce Bohannon blasts off into the sky with the admonnition not to pull but "moderate" g forces and, hey, while you are at it do not go very fast either. If I were an executive at EXXON I would, knowing that, pull my sponsership so as not to have the wing of the Exxon Tiger --with Exxon boldly scribed upon it--land in some poor unfortunate litigate happy nar do wells mobile home living room/beer parlor. Sure, tell a hot F1 pilot known for blowing people out of the sky not to go fast--sure. I guess the RV4 wings will either hold up or they will fail and the Tiger will auger in ending big name sponsership for another decade or so. What color roses does he like? Then of course we will be hearing shortly after about the RV4 Weak Wing Theory. I have a better hypothesis--the Weak Knee Hypothesis. Simply put, those of us who have weak knees (scare easily) likely will never discover that we also have weak wings and of course the opposite implication is apparent. JR ________________________________________________________________________________
From: "marcel de ruiter" <marcelderuiter(at)email.msn.com>
Subject: Re: JUNK in QB fuel tank
Date: Nov 11, 2000
----- Original Message ----- From: Stafford, David <david.stafford(at)cybex.com> Sent: Thursday, November 11, 1999 2:02 PM Subject: RV-List: JUNK in QB fuel tank > > Last night I found a piece of masking tape inside my RV-6 QB fuel tank. It > was about 2 inches long by 3/4 wide. It had numerous aluminum chips attached > to it. It was located inside the 2nd rib bay from the root end. > > I would never have found this trash if I wasn't making the modification for > a flop tube. The best I can determine was this tape was used as some sort of > assembly aid and was never removed. > > Now, I am working on a "tank scope" so I can inspect all the rib bays in > both "QB" tanks. > > David Stafford > RV-6 QB (working on $#%*& fuel tank ) > > > Hi, david, it is common and good practise to give all finished sub assy's a good shake in order to assess whether there is or isn't any rubbish inside the assy. we use this simple and effective way in Bombardier Aerospace/Shorts brothers on Global express elevators for example. > > ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Re: Engine Chart
Date: Nov 11, 1999
> > > >Larry, > >If all you are worried about is not exceeding 75% power, it sounds >like the simplest (and cheapest) solution is to use a chart showing >the MP for 75% as a function of altitude and rpm. The ultimate >solution would be an instrument panel mounted device that displayed >the power based on inputs from various sensors. As some have >mentioned, I think one of those is available, but expensive. Another >solution would be to put a program in some sort of hand held >calculator, or small pen based computer, but that would require you >to go heads down to manually input altitude, rpm, MP and temperature. >That sounds like a bit of a distraction. > >What engine are you running? If it is the O-360-A, I could probably >modify my spreadsheet ><http://members.xoom.com/kevinhorton/o360apwr.zip> to produce power >setting charts, or you could use the chart that Randall Henderson put >up <http://www.edt.com/homewing/o360_power.html>. > Kevin, It's looking like maybe the best option is to make charts oriented toward my use. The chart that Randall has does not come close for me. The max RPM on it is 2400 RPM. I only get that low in the pattern. His Lycoming chart is also for one temperature only with no mention of how to correct for temperature. I do have an O-360-A but no need to change your spreadsheet. I can easily develop the charts using it as is. Thanks, Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
From: "Wilson, James Mike" <james.mike.wilson(at)intel.com>
Subject: Bonding aluminium to cowl was Cowl Attach-Vibration
Date: Nov 11, 1999
Concerning bonding of metal to fiberglass. Try HYSOL from spruce. wilson rv4 -----Original Message----- Sent: Saturday, October 16, 1999 6:08 AM Subject: RV-List: Bonding aluminium to cowl was Cowl Attach-Vibration Dave, Since any adhesive you choose will need to be flexible, why not use ProSeal? Charlie Kuss RV-8 wings Boca Raton, Fl. > > snipped > So far, I am planning on using > an adhesive to bond a strip of alum along the inside lips of the cowls. This > will allow a stronger mounting of nutplates while counter sinking the glass. > The adhesive bond will spread out the stresses over a wider area. I haven't > yet found the suitable adhesive (maybe J. B. Weld). The hinges will be out > all together and metal tabs will be used to span the seams. > > This should go even faster than fitting hinges and won't add a lot of weight. > But I am sure that there is a good reason why it wont work :-) > > ________________________________________________________________________________
From: wvu(at)mail.ameritel.net
Date: Nov 11, 1999
Subject: Re: Engine Vibration
No Peter, not noticeably. I have an -E3D with Collins Walker wood prop. N985VU > >RV6 with 320-D2J and Aymar-Demuth Wood Prop. > >On base leg with 1550rpm I get a vibration, it starts approx 1400 and >ends 1700rpm. It has been suggested it is the switching over of jets in >the carb. Is anyone else getting a noticable vibration with a wood prop >? It has been balanced and tracked. > >Comments please, Peter (Toronto) > > > > > > > > > > > ________________________________________________________________________________
From: "Fesenbek, Gary" <fesenbek(at)marykay.com>
Subject: Ski Rack
Date: Nov 11, 1999
I'd be really carefull here. If two of those medium size golf bags slide back to the last upper bulkhead on takeoff rotation they might be putting a toe-tag on you. Gary Fesenbek RV6A Dallas, TX ________________________________________________________________________________
Date: Nov 11, 1999
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Engine Chart
Larry Pardue wrote: > > In my case it is mostly a matter of wanting to have some idea of what is > going on. I like to fly pretty fast but don't really want to run over 75% > power. With my underpitched propeller it is easy to excede 75% power, even > at high altitudes. > > With the typical factory, fixed pitch prop, airplane this is not a problem. > The propeller is pitched to try to get a maximum of 75% power at 7,000 feet > or so and so, where I live, you can not run more than 75% at normal cruising > altitudes. Hmmmm...... Somebody help me out with this one. I was under the impression that it is impossible to exceed 75% power above approximately 8000' due to the thinner air, not some combination of rpm and throttle setting. It seems to me that the underpitched prop would absorb LESS power because the MAP would be lower at any given rpm than for an engine equipped with a higher pitched prop. In any case, you shouldn't be able to exceed 75% power at altitude with a normally aspirated engine because the air density is too low. Am I missing something here? Any enlightenment would be appreciated. Thanks in advance, Sam Buchanan "The RV Journal" http://home.hiwaay.net/~sbuc/journal ________________________________________________________________________________
From: TRAASHMAN(at)webtv.net (Joe Waltz)
Date: Nov 11, 1999
Subject: IO360A Induction
Scott McDaniels, Never heard from you. The problem you said that you would try to help with was: RV8 IO-360-A1B6 Airflow performance injectors Vans cowling I only have 1/2" clearance at the bottom of my air intake on the fuel/air mixer. Don't think that the Vans supplied S-duct will fit properly. Waiting to cut off the flange. The Airflow unit juts forward 7" from the sump. Ideas? ________________________________________________________________________________
Date: Nov 11, 1999
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: re: Throttle arm
I am using the "old fashion friction lock type throttle" that Van's sells and like it much, much more than the vernier throttle. I found it interesting that Mike Segear has the same friction lock cable in his RV-6 trainer since he also has a strong dislike for the vernier. You can make very small adjustments with the standard throttle. The RMI tach has a resolution of ten rpm and it is not difficult to move the throttle in increments of ten or twenty rpm. More important, the friction lock throttle is much more intuitive to use in emergency situations (unless you have been flying a Bonanza for a veeeery long time...). Sam Buchanan "The RV Journal" http://home.hiwaay.net/~sbuc/journal ------------------ Ken Hoshowski wrote: > > > If you plan on doing any formation flying a vernier is a big pain. If I > were doing it again I would use the old fashion friction lock type throttle. > > Ken Hoshowski RV6 C-FKEH > Salmon Arm B.C. First flight sept. 8,1993 > -----Original Message----- > From: Michael McGee <jmpcrftr(at)teleport.com> > To: rv-list(at)matronics.com > Date: Wednesday, November 10, 1999 7:39 PM > Subject: RV-List: re: Throttle arm > > > > >Put a vernier on it. It makes for real precise power adjustments if you're > >flying an instrument approach. Used one on a C-140 one time, you'll get > >used to the button for full power stuff. > >Mike N996RV > > > > > >>I would like to have a less sensitive throttle control for those small > power > >>changes..... > > ________________________________________________________________________________
Date: Nov 11, 1999
From: EARL FORTNER <e.fortner(at)worldnet.att.net>
Subject: Re: electric fuel pump
Thanks to all who replied. The motor had bad bearings. I took it to a motor repair shop where they replaced the two ball bearings, brushes and turned the commutator. Total cost $88.75. Robert Burns wrote: > > > if the pump has not run dry it probably is a bad motor. i found a new motor > for mine for about half the price of a rebuilt pump and it has run fine for > about two years now. about the only thing that will tear the pump half up is > running it dry. > > R. Burns PA30, RV-4 > > -----Original Message----- > From: EARL FORTNER <e.fortner(at)worldnet.att.net> > To: rv-list(at)matronics.com > Date: Sunday, November 07, 1999 1:51 PM > Subject: RV-List: electric fuel pump > > > > >Not RV related but yesterday the electric fuel pump sounded strange and > >sluggish while priming the Cherokee Arrow. While in the landing sequence > >I turned the electric fuel pump on and it popped the circuit breaker. > >Is it rebuildable? Anyone had any experience with rebuilt or used pumps? > > > >Earl, RV4 getting ready to mount the wings > > > > > ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: RV spar loads and weak knees
Date: Nov 11, 1999
Before anyone "blasts off" on a discussion about wings coming off of anything here, let us choose our words wisely. Talk of airplanes falling in living rooms etc. is neither accurate nor productive. NO statistic indicates our airplanes pose any credible threat to persons on the ground. (long time readers here may recall when I had a similar lapse of good judgment, and made a similar statement about flying with car engines. Ouch!) Before you bounce on Mr. Bohannon, remember he is a member of a pretty exclusive club. Others before him who have performed seemingly impossible feats and pushed the envelope with some degree of personal risk include names like, Wright, Lingbergh, Yeager, Rutan... shall I continue? You will also note that most of that group has bent some tin or broke some sticks and even found themselves under a parachute or two. On the subject of sponsorship, whose name was on the indy car that the wheel came off of and went in the crowd some years back? I don't believe that has reduced the value of advertising space on the side of a race car. Rm. Bohannan and those like him have chosen a different course. The standard of safety for auto racing is different for the drivers than the spectators. Mr. Bohannan has separated himself from the "spectators" both literally and figuratively and I, for one, applaud him and wish him Godspeed! Tailwinds, Doug Rozendaal dougr(at)petroblend.com www.petroblend.com/dougr > > Sorry, but I am not finished with that beef bone yet. With few mods to a set > of RV4 wings with a center section added increasing their length by about 1 > foot Bruce Bohannon blasts off into the sky with the admonnition not to pull > but "moderate" g forces and, hey, while you are at it do not go very fast > either. If I were an executive at EXXON I would, knowing that, pull my > sponsership so as not to have the wing of the Exxon Tiger --with Exxon boldly > scribed upon it--land in some poor unfortunate litigate happy nar do wells > mobile home living room/beer parlor. Sure, tell a hot F1 pilot known for > blowing people out of the sky not to go fast--sure. I guess the RV4 wings > will either hold up or they will fail and the Tiger will auger in ending big > name sponsership for another decade or so. What color roses does he like? > Then of course we will be hearing shortly after about the RV4 Weak Wing > Theory. I have a better hypothesis--the Weak Knee Hypothesis. Simply put, > those of us who have weak knees (scare easily) likely will never discover > that we also have weak wings and of course the opposite implication is > apparent. JR > ________________________________________________________________________________
Date: Nov 11, 1999
From: "Owens" <owens(at)aerovironment.com>
Subject: Bonding aluminium to cowl
To all, I'd like to 2nd what Wilson said below. Here in the R & D fab shop at Aerovironment, we use several different types of structural adhesives, depending on the type of job. When it comes to bonding almost anything together that really needs to stay there, we use Hysol. There are many different types of Hysol, and we happen to use 9309NA, but I'm sure that the 9430 that spruce sells is just as good. (I'd really need to look at the spec sheets to see what the difference is). It's the best stuff that we've had tested. It's the only adhesive used on the Solar Planes. There are many places where I've used this product on my -6. Of course it was past its shelve life and I happened to liberate from the trash :-), but it still work fine for things like attaching fiberglass tips to the tail, bonding the scoop on the cowl, hinges to the cowl....all kinds of stuff. The only drawback it takes about 10 hrs to set up hard, with full strength coming after about 2 days at 75 deg F. (That's true for any high strengh adhesive though). I'd recommend this as the only adhesive needed (OK, maybe some rivets and a little proseal) to hold an RV together. Laird (Not a Hysol sales rep, just a satisfied customer) RV-6 panel wiring in SoCal Concerning bonding of metal to fiberglass. Try HYSOL from spruce. wilson rv4 Dave, Since any adhesive you choose will need to be flexible, why not use ProSeal? Charlie Kuss RV-8 wings Boca Raton, Fl. > > snipped > So far, I am planning on using > an adhesive to bond a strip of alum along the inside lips of the cowls. This > will allow a stronger mounting of nutplates while counter sinking the glass. > The adhesive bond will spread out the stresses over a wider area. I haven't > yet found the suitable adhesive (maybe J. B. Weld). The hinges will be out > all together and metal tabs will be used to span the seams. > > This should go even faster than fitting hinges and won't add a lot of weight. > But I am sure that there is a good reason why it wont work :-) ________________________________________________________________________________
From: "Paul Besing" <rv8er(at)home.com>
Subject: Re: Engine Chart
Date: Nov 11, 1999
Thanks, Sam.....I wasn't going to chime in here, because I don't know a whole lot about engines...An A&P told me the exact same thing, which is why airplane's performance figures always show 75% at 7or 8 thousand feet, because if you firewall the throttle at or above those altitudes, that is all you are going to achieve, relative to the engines performance at sea level. So, 75% power is not the best way to describe it, because many will think that means to back off the throttle 25%. Paul Besing RV-6A (197AB) Arizona http://members.home.net/rv8er Finish Kit -----Original Message----- From: Sam Buchanan <sbuc(at)hiwaay.net> Date: Thursday, November 11, 1999 11:26 PM Subject: Re: RV-List: Engine Chart > > >Larry Pardue wrote: > >> >> In my case it is mostly a matter of wanting to have some idea of what is >> going on. I like to fly pretty fast but don't really want to run over 75% >> power. With my underpitched propeller it is easy to excede 75% power, even >> at high altitudes. >> >> With the typical factory, fixed pitch prop, airplane this is not a problem. >> The propeller is pitched to try to get a maximum of 75% power at 7,000 feet >> or so and so, where I live, you can not run more than 75% at normal cruising >> altitudes. > >Hmmmm...... > >Somebody help me out with this one. I was under the impression that it >is impossible to exceed 75% power above approximately 8000' due to the >thinner air, not some combination of rpm and throttle setting. It seems >to me that the underpitched prop would absorb LESS power because the MAP >would be lower at any given rpm than for an engine equipped with a >higher pitched prop. > >In any case, you shouldn't be able to exceed 75% power at altitude with >a normally aspirated engine because the air density is too low. > >Am I missing something here? Any enlightenment would be appreciated. > >Thanks in advance, > >Sam Buchanan >"The RV Journal" http://home.hiwaay.net/~sbuc/journal > > ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)carlsbad.net>
Subject: Re: Engine Chart
Date: Nov 11, 1999
> > >Larry Pardue wrote: > >> >> In my case it is mostly a matter of wanting to have some idea of what is >> going on. I like to fly pretty fast but don't really want to run over 75% >> power. With my underpitched propeller it is easy to excede 75% power, even >> at high altitudes. >> >> With the typical factory, fixed pitch prop, airplane this is not a problem. >> The propeller is pitched to try to get a maximum of 75% power at 7,000 feet >> or so and so, where I live, you can not run more than 75% at normal cruising >> altitudes. > >Hmmmm...... > >Somebody help me out with this one. I was under the impression that it >is impossible to exceed 75% power above approximately 8000' due to the >thinner air, not some combination of rpm and throttle setting. It seems >to me that the underpitched prop would absorb LESS power because the MAP >would be lower at any given rpm than for an engine equipped with a >higher pitched prop. > >In any case, you shouldn't be able to exceed 75% power at altitude with >a normally aspirated engine because the air density is too low. > >Am I missing something here? Any enlightenment would be appreciated. > >Thanks in advance, > An underpitched prop allows the engine to produce more horsepower under all conditions. If you turn the engine 2800 rpm it is producing more power than it would at 2700 rpm at the same manifold pressure. An underpitched prop is a performance prop. Take note of formula racers and such. Another factor is that we can produce more mp at the same altitude than a normally aspirated factory airplane. This is due to the ram air and very efficient air cleaner system used on RVs. Please compare our air filter to the normal Cessna and Piper one. There is a big difference. This is likely about a 1" difference (someone correct me if I'm wrong). That would be the same mp as a Cessna 1,000 feet lower. I have found, for reasons I don't completely understand (part of the reason is that I don't hit full throttle until around 14,000), that my maximum cruise speed, if I limit the rpm to the factory redline does not vary appreciably from 5,000 pressure altitude up through 14,000 pressure altitude. This is not what one will find on a factory airplane. Larry Pardue Carlsbad, NM RV-6 N441LP "Trouble" ________________________________________________________________________________
From: JVanLaak(at)aol.com
Date: Nov 11, 1999
Subject: Re: RV spar loads and weak knees
This business of designing a wing not to come off is not rocket science. Structural failures of competently built airframes operated within their design envelopes are exceedingly rare. Where compromises come in is making the spar light and easy to build. It would not surprise me to hear that Van broke a few in the process of finding the best compromise of strength, weight, and ease of construction. Then of course there are the subjects of workmanship and unauthorized mods by the builder, but even with these variables RV's have done very well indeed. Let me also clarify that Bruce Bohannon made a conscious decision to accept lower maneuvering loads in the Tiger in order to maximize climb performance, and he has no intention of doing akro in the bird. He has a lovely black RV4 with Mattituck written all over it for making passengers sick and he treats the Tiger as the special purpose machine it is. Bruce is a hell of a fine pilot and good friend and he takes his flying very seriously. Exxon went out of its way to get him on their team and they have done very well indeed. Jim Van Laak RV-6 N1KJ ________________________________________________________________________________
From: "Frank & Kit Zwart" <zwart(at)kalamazoo.net>
Subject: Oil Cooler Port O-360
Date: Nov 11, 1999
> -----Original Message----- > From: owner-rv-list-server(at)matronics.com > Sent: Wednesday, November 10, 1999 10:58 PM > To: RV List > Subject: RV-List: Oil Cooler Port O-360 > > > Hi, > Is the allen head plug on an O-360 A1A that is located about 1" up and > outboard of the "oil from cooler" line an acceptable location to pick up > oil pressure from. The Lycoming manual shows the oil pressure gauge > connection to be just above the right magneto, however I can't seems to > get a fitting in there without it causing interference with the vacuum > pump. > > Thanks, > Glenn Gordon > > I mounted the oil pressure sender on the fire wall with a line which came straight out from the engine. > > ________________________________________________________________________________
From: "Marian Rendall & Scott Sawby" <mkr(at)netw.com>
Subject: Re: Ski Rack
Date: Nov 11, 1999
Pay close attention to your weight and balance here when you get flying. Weight that far back has a dramatic effect on shifting your cg rearward. I'm always amazed at the difference in effect weight has in the baggage compartment versus the passenger seat in my 6A, and your compartment is a lot further rearward than that. I can see a pair of skis in there maybe, but golf bags are really doubtful. Take up fishing, fishing rods will work! Scott Sawby N341SS ________________________________________________________________________________
Date: Nov 11, 1999
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Navaid and DG tracking . . .


November 07, 1999 - November 11, 1999

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