RV-Archive.digest.vol-jf

September 03, 2000 - September 10, 2000



      > Do the typical seat cushions made for the RV-6 allow for fore and aft
      > adjustment of the seat in the hinges?  If so, is it a specific
      > location?  Are we stuck with one setting only.  I saw the Orndorf
      > seat cushions have a stick boot built in which made me wonder about
      > being able to adjust the seats.
      >
      > Thanks,
      > Glenn Gordon
      >
      >
      
      
      
________________________________________________________________________________
From: "Are Barstad" <abarstad(at)bconnex.net>
Subject: Empennage fiberglass tips - how to close?
Date: Sep 03, 2000
I searched the archive to no avail for this except that it's not pleasant. I'm currently waiting for my wings and though I'd do the fiberglass work. The manual doen't explain this in detail. I.e. what type of resin do I use? Should I use glass cloth? If I use foam - what type of foam? I'm sure at least one of the RV builders explains this in detail on a web site. Any ideas? As always - thanks for the great support on the list. Are Barstad RV-8 ________________________________________________________________________________
Date: Sep 03, 2000
Subject: Re: Gascolator in RV-4
From: "Ronald Vandervort" <ronvandervort(at)earthlink.net>
"Ronald Vandervort" I put one in each wing root on my RV-6. It was a slick installation. Works great. Ron Vandervort, RV-6 370 hrs in 1 year and 10 months, Seattle area ---------- >From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com> >To: "'rv-list(at)matronics.com'" >Subject: RV-List: Gascolator in RV-4 >Date: SatSUNSep,05,228,2000200028,9:28 AM > > > I already asked another lister this question but I'd like to hear as many > opinions on this as I can. I'm just starting on installing the fuel system > in the cockpit of my RV-4 and I find myself thinking about things like > firewall penetrations and gascolator locations. I'm just wondering if some > of the RV-4 builders who used gascolators can tell me where on the firewall > the put the dang thing? Thanks for anything you can tell me. > > > ________________________________________________________________________________
From: "jim jewell" <jjewell(at)okanagan.net>
Subject: Re: Sprayers?
Date: Sep 03, 2000
Hello Charles, I have used my HVLP gun from the start with no regrets. Just be careful about cleaning the gun and it won't shoot you in the foot. A small air brush for touch ups, scratches, rivet heads, etc. saves a lot of paint and clean up time. jim in Kelowna - finish kit ----- Original Message ----- From: Charles L. Cotton <charles(at)cottonfamily.com> Sent: Sunday, September 03, 2000 4:34 PM Subject: RV-List: Sprayers? > > I am setting up my shop and plan to order an RV-9A empennage kit > shortly. I've watched the Orndorff video on the pre-punched empennage kit, > and would like opinions about what to use for spraying primer. I'm > convinced I want an HVLP rig to paint the plane when its finished. There > are few body shops around that will rent their paint booths and I plan to > take them up on their "offers." However, I obviously need to do the primer > at home and I would like opinions as to whether I should buy the HVLP now > and use it for the primer. Is there any reason why the HVLP rig should not > be used for primer? > > Thanks, > Chas. > > ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Web Site updates
Date: Sep 03, 2000
For those getting ready to build their spars, I've just completed my rear wing spars and updated my web site. I also went to Marion, IN this weekend for a nice flyin and have a couple of pictures of an interesting RV-8. http://mnellis.jnet.net/rv-6_page/ Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ________________________________________________________________________________
From: KAKlewin(at)AOL.COM
Date: Sep 03, 2000
Subject: Re: Empennage fiberglass tips - how to close?
Are, There are many ways to do this...this is what I did. 1. I cut a small piece of balsa to fit the ends of the tips and glued them in with a small bit of RTV leaving about 1/8in to fill in. I used 1/4in thick balsa from the hobby store. 2. I filled the recessed area in with microballoons. I used the west systems epoxy that aircraft spruce sells in their catalog. I think they sell the microballoons as "glass bubbles". Just mix per the instructions and you get a nice past that you can mold in the recess....let dry and sand....then prime and you are done....works great!!!! Kurt, OKC, OK 6A ________________________________________________________________________________
Date: Sep 03, 2000
From: Steve Judd <sjudd(at)ffd2.com>
Subject: Re: Sprayers?
Hi Chas, On Sun, 3 Sep 2000, Charles L. Cotton wrote: > > I am setting up my shop and plan to order an RV-9A empennage kit > shortly. I've watched the Orndorff video on the pre-punched empennage kit, > and would like opinions about what to use for spraying primer. I'm > convinced I want an HVLP rig to paint the plane when its finished. There > are few body shops around that will rent their paint booths and I plan to > take them up on their "offers." However, I obviously need to do the primer > at home and I would like opinions as to whether I should buy the HVLP now > and use it for the primer. Is there any reason why the HVLP rig should not > be used for primer? There is some advice on this in the archives. Here's some advice from one of the RV-list's most ignorant members: First, remember that there are just two parts of the plane that need to be primed: the inside, and the outside. The inside is generally done while you're building; the outside is done when the plane is finished and ready for painting. The inside primer can be a variety of things; the outside primer needs to match the paint to be applied. A number of people have had success using the Harbor Frieght $50 HVLP gravity-feed nifty knick-knack doo-wop green gun. When I started out I figured that at my (nonexistant) skill level all guns were about the same, and bought a modestly-priced Harbor Freight "industrial" HVLP unit (around $50, not the same model). Bzzzzzzzz. It does a stunningly poor job. So I asked around and, taking the advice of a list member, went down to my paint supplier and bought a Sharpe Cobalt for around $150. It is a very nice gun, high quality and a pleasure to use, and I expect it to last more or less forever -- I am extremely satisfied. Which brings me to the most important point regarding tools: there's no substitue for high quality tools. As someone on the list one said: when you buy expensive tools you only have to cry once. When I started out I thought I could get by using certain cheapie tools. Although I was entirely correct in that I could get by, I have since replaced all of those tools with decent quality ones. I'm still as cheap as ever, and don't (usually) salivate uncontrollably onto tool store displays (cleanup in aisle 6!) and catalogs, but I _always_ buy high quality tools now. Besides, I want my grandchildren to gaze with fear and awe upon holding one of my tools, saying "Boy, they sure used to make good tools back in those days!" :) Back to primer -- I also bought several spray-cans of self-etching primer. The rattle cans are far more convenient for doing small numbers of parts and touch-ups. When my wing kit arrives, I think I'll just mark part numbers and prime everything on day one. And there you have it: another fresh, steaming pile of free advice! -S ________________________________________________________________________________
Date: Sep 03, 2000
From: John McMahon <rv6(at)earthlink.net>
Subject: Re: Gascolator in RV-6
Ron Do you have a sketch on how you set up gascolator in each wing root????? I will be at that stage in about 2 months ......I hope.. I have always liked that idea.Seems like the best way to go Thanks John McMahon Gallatin,Tn We will Have a RV fly in Oct 7th in lebanon,tn (M54) Ronald Vandervort wrote: > > I put one in each wing root on my RV-6. It was a slick installation. Works > great. > > Ron > Vandervort, RV-6 370 hrs in 1 year and 10 months, Seattle area > > ---------- > >From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com> > >To: "'rv-list(at)matronics.com'" > >Subject: RV-List: Gascolator in RV-4 > >Date: SatSUNSep,05,228,2000200028,9:28 AM > > > > > > > I already asked another lister this question but I'd like to hear as many > > opinions on this as I can. I'm just starting on installing the fuel system > > in the cockpit of my RV-4 and I find myself thinking about things like > > firewall penetrations and gascolator locations. I'm just wondering if some > > of the RV-4 builders who used gascolators can tell me where on the firewall > > the put the dang thing? Thanks for anything you can tell me. > > > > > > > ________________________________________________________________________________
From: "Gregory Young" <gyoung@cs-sol.com>
Subject: Apollo Stack
Date: Sep 04, 2000
Another reason for the gap is the screws holding the backplate (connector holder) to the tube. On the UPSAT equipment the screws on the top and bottom are offset so the heads don't hit each other in the stack, but you still need almost 1/8 inch gap for the screw heads alone. I used some 1/8 bar stock pieces between the tubes to maintain the gap while I mounted them. The locking mechanism on the GX series is on top while the SL series is on the bottom, except the audio panel which uses a nutplate on the back of the case. I ordered my stack as: SL15(PMA7000), GX65, SL30, SL70, stereo. Mounting the GX above the SL avoids needing a larger gap for the locks to clear. Regards, Greg Young RV-6 N6GY Houston (DWH) wiring & systems > Have others using Apollo radios met this 1/4 inch gap requirement? Yes, and for two reasons: the faceplates overhang the cage by a bit, and the locking mechanism won't work unless you leave the proper gap. It really doesn't look bad once everything is in place. I know the image on their home page (www.upsat.com) doesn't show the space, but this likely is not an actual installation, just photographs stacked together. ________________________________________________________________________________
From: "Gregory Young" <gyoung@cs-sol.com>
Subject: SL15/PMA7000 Cell phone interface
Date: Sep 04, 2000
I got the cell phone interface hooked up on my SL15 audio panel and it's really slick. Just turn the knob to "Telephone" and it works just like, and just as well as, my hands-free headset for the car - except thru my aircraft headset/mic... way cool! Of course I'll only use it while on the ground:) Here's the particulars. I happen to have a Nokia 6160 cell phone but this should work for any phone that accepts a standard hands-free headset with a sub-mini (3/32) plug. My phone needs a small adapter that has the sub-mini jack. The selection of sub-mini jacks and plugs was pretty limited at my local R/S, plus I needed a jack with enough mounting depth to go thru my .090 panel. So, I elected to use an 1/8" jack and patch cord with a 1/8 to 3/32 adapter to the phone, all of them 3-conductor. On the SL15 pinouts the wire from connector "N" Cell Tip goes to the tip on the jack. The wire from connector "14" Cell Ring goes to the middle conductor of the jack. The shield should connect to the ground on the jack AND to the tip. Grounding the tip is the only difference from the diagram shown for the Air Cell installation - but it doesn't work without it. I had to reverse engineer (disassemble) my new car headset to figure it out. Regards, Greg Young RV-6 N6GY Houston (DWH) wiring & systems ________________________________________________________________________________
Date: Sep 04, 2000
From: Doug Gray <douggray(at)ihug.com.au>
Subject: Re: B & C Specialty Web Site?
Jim, Here is the webaddress for B & C Specialty Alternators and other bits and pieces. I know they are a bit more expensive however I believe they are of fine quality. Doug > > http://www.BandCspecialty.com > > http://www.aeroelectric.com > ________________________________________________________________________________
From: OrndorffG(at)AOL.COM
Date: Sep 04, 2000
Subject: Re: RV-6 Seat Cushions
Glenn, Good question about seat cushions. In the -6 and -6A, the forward hinge position is very seldom used as it puts the person too close to the stick for good stick movement. We build our seats for the middle hinge position. They will also work for the rear hinge position as the seat back cushion will cover the gap at the rear of the bottom cushion. Most people very seldom change the hinge position once they decide what is comfortable for them. We have also found the boot built into the seat helps seal out the air that comes in from the wings under the floor and tidies up the spar area so it will not show. Also, keeping the front of the seat in a set position maintains a comfortable angle of the seat bottom and supports the foam in the cushions best so it will not wear prematurely. We will work with you to build seats to accomodate you and your passengers. Hope this helps. George and Becki Orndorff ________________________________________________________________________________
From: "Emrath" <Emrath(at)home.com>
Subject: Re: 125 hr. obs.
Date: Sep 04, 2000
Great Post, thanks Rick. Good stuff to watch for when assembling planes that are following. Marty in Brentwood TN do no archive. ----- Original Message ----- From: "Rick Caldwell" <racaldwell(at)hotmail.com> Sent: Sunday, September 03, 2000 3:34 PM Subject: RV-List: 125 hr. obs. > > Hello All, > > Here's a few (long) comments I have about some things after blowing thru the > 125 hr. mark in my -6. But first here's the equipment I have. New > O-320-D1A w/ C/S prop from Van's w/ LASAR. Sliding canopy, RMI uMonitor, > pretty basic panel. Empty wt. 1047#. First Flight 1/16/00. Homemade > FG/Epoxy cooling plenum that follows the cowling shape & uses Van's stock > cowling & inlets. FW mounted Niagra oil cooler w/ homemade FG/epoxy duct > taking air from above #3 cyl. Cabin heat also taking air from low on #3 > back baffle. ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 04, 2000
Subject: Piano Hinge & S cowl
Can anyone tell me if the same kind of piano hinge is used all the way around the cowl where the cowl is attached to the firewall? Per the plans it looks like this is the case but when adding up the dimensions I get 82 inches of hinge needed and I was only shipped six feet or 72 inches with the finish kit. Thanks, Jim Andrews RV-8A ( FWF ) O-360 ( sensenich ) N89JA reserved ________________________________________________________________________________
From: "Doug Weiler" <doug.weiler(at)pressenter.com>
Subject: Twin Cities Rv Picnic
Date: Sep 04, 2000
Fellow Listers: Please make note of our upcoming Twin Cities RV Picnic. Here's the details: Saturday, September 9, 2000 Serving at 1 pm Sky Harbor Airpark, Webster, MN N 44 31.7, W 93 19.5 - 218 deg radial, 9.0 nm from Farmington VOR (115.7) We started this tradition in 1990 and we continue for 2000 with our annual RV picnic and pig roast!!!!! Again our hosts will be Hank and Janice Geissler and the neighbors at Sky Harbor Airpark. Larry Winn and Dan Flander will again be hard at work from the wee hours roasting their trademark slow roasted pork. Bring the family for a day of relaxing, good food, and of course, lots of RVs and RV folk. Please bring a dessert or salad to pass around. Liquid refreshments will be on hand and a suggested donation of $5 a head will cover the pork, pop, and port-a-potty. Eatin' starts at 1 pm with door prizes at 2 pm prizes!! All flying RVs are especially invited (Spam cans too). Please contact us and monitor 122.9 for traffic and parking. We will have flagmen on duty coordinating parking so keep an eye out please and use caution. FLY SAFE and have a great time!!!!!! ________________________________________________________________________________
From: "Bill Ludwig" <ludwig(at)azstarnet.com>
Subject: Re: Empennage fiberglass tips - how to close?
Date: Sep 04, 2000
Hi Are, I like to use fiberglass so the materials match. Some guys use balsa or foam. Here's the fiberglass method: 1) Lay up about 7 layers of glass on a piece of wax paper - maybe a 12" square. Let cure. 2) Hold it up to the stab/elevator tip and trace the outline. 3) Cut it out and epoxy it in place. 4) Use some resin and chopped fiber for fillets. 5) Use resin and micro balloons where you want to sand it nice and round. Sounds harder than it is, - Bill in Tucson -----Original Message----- From: Are Barstad <abarstad(at)bconnex.net> Date: Sunday, September 03, 2000 6:26 PM Subject: RV-List: Empennage fiberglass tips - how to close? > >I searched the archive to no avail for this except that it's not pleasant. > >I'm currently waiting for my wings and though I'd do the fiberglass work. >The manual doen't explain this in detail. I.e. what type of resin do I use? >Should I use glass cloth? If I use foam - what type of foam? > >I'm sure at least one of the RV builders explains this in detail on a web >site. > >Any ideas? > >As always - thanks for the great support on the list. > >Are Barstad >RV-8 > > ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
"Are Barstad"
Subject: Re: Empennage fiberglass tips - how to close?
Date: Sep 04, 2000
No wonder you guys don't like fiber glass. 7 layers is too much. If you need some rigidity, use a soda straw in between the layers as a rib to make it less flexible without the weight. Cy Galley - Editor, B-C Contact! (Click here to visit our Club site at http://www.bellanca-championclub.com) ----- Original Message ----- From: "Bill Ludwig" <ludwig(at)azstarnet.com> Sent: Monday, September 04, 2000 10:33 AM Subject: Re: RV-List: Empennage fiberglass tips - how to close? > > Hi Are, > > I like to use fiberglass so the materials match. Some guys use balsa or > foam. Here's the fiberglass method: > > 1) Lay up about 7 layers of glass on a piece of wax paper - maybe a 12" > square. Let cure. > 2) Hold it up to the stab/elevator tip and trace the outline. > 3) Cut it out and epoxy it in place. > 4) Use some resin and chopped fiber for fillets. > 5) Use resin and micro balloons where you want to sand it nice and round. > > Sounds harder than it is, > > - Bill in Tucson > > > -----Original Message----- > From: Are Barstad <abarstad(at)bconnex.net> > To: rv-list(at)matronics.com > Date: Sunday, September 03, 2000 6:26 PM > Subject: RV-List: Empennage fiberglass tips - how to close? > > > > > >I searched the archive to no avail for this except that it's not pleasant. > > > >I'm currently waiting for my wings and though I'd do the fiberglass work. > >The manual doen't explain this in detail. I.e. what type of resin do I use? > >Should I use glass cloth? If I use foam - what type of foam? > > > >I'm sure at least one of the RV builders explains this in detail on a web > >site. > > > >Any ideas? > > > >As always - thanks for the great support on the list. > > > >Are Barstad > >RV-8 > > > > > > ________________________________________________________________________________
From: "Bill Ludwig" <ludwig(at)azstarnet.com>
Subject: Re: Empennage fiberglass tips - how to close?
Date: Sep 04, 2000
Hi Cy, The 7 layers matches the thickness of Van's tips - that's the reason I do it. You lay them up all at once - don't let each layer cure before adding the next. Takes about two minutes to do the layup. - Bill -----Original Message----- From: Cy Galley <cgalley(at)qcbc.org> ; Are Barstad Date: Monday, September 04, 2000 9:08 AM Subject: Re: RV-List: Empennage fiberglass tips - how to close? >No wonder you guys don't like fiber glass. 7 layers is too much. If you >need some rigidity, use a soda straw in between the layers as a rib to make >it less flexible without the weight. > > >Cy Galley - Editor, B-C Contact! >(Click here to visit our Club site at http://www.bellanca-championclub.com) > > >----- Original Message ----- >From: "Bill Ludwig" <ludwig(at)azstarnet.com> >To: ; "Are Barstad" >Sent: Monday, September 04, 2000 10:33 AM >Subject: Re: RV-List: Empennage fiberglass tips - how to close? > > >> >> Hi Are, >> >> I like to use fiberglass so the materials match. Some guys use balsa or >> foam. Here's the fiberglass method: >> >> 1) Lay up about 7 layers of glass on a piece of wax paper - maybe a 12" >> square. Let cure. >> 2) Hold it up to the stab/elevator tip and trace the outline. >> 3) Cut it out and epoxy it in place. >> 4) Use some resin and chopped fiber for fillets. >> 5) Use resin and micro balloons where you want to sand it nice and round. >> >> Sounds harder than it is, >> >> - Bill in Tucson >> >> >> -----Original Message----- >> From: Are Barstad <abarstad(at)bconnex.net> >> To: rv-list(at)matronics.com >> Date: Sunday, September 03, 2000 6:26 PM >> Subject: RV-List: Empennage fiberglass tips - how to close? >> >> >> > >> >I searched the archive to no avail for this except that it's not >pleasant. >> > >> >I'm currently waiting for my wings and though I'd do the fiberglass work. >> >The manual doen't explain this in detail. I.e. what type of resin do I >use? >> >Should I use glass cloth? If I use foam - what type of foam? >> > >> >I'm sure at least one of the RV builders explains this in detail on a web >> >site. >> > >> >Any ideas? >> > >> >As always - thanks for the great support on the list. >> > >> >Are Barstad >> >RV-8 >> > >> > >> >> >> >> >> > > ________________________________________________________________________________
Date: Sep 04, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: to torroid or not to torrid, that IS the question . . .
<004501c01433$fd7402a0$2d11dcd8@montanapc> <4.3.2.7.0.20000902215147.00b52cf0(at)popd.ix.netcom.com> "Robert L. Nuckolls, III" >Hmmm! I have been doing business with RST for over ten years and never >been treated rudely. I can imagine that he doesn't have a soft spot in his >heart for Bob Archer, who openly denigrates RST's designs over the internet >and in print. I have personally tested RST's designs with some antenna >testing equipment that is about 25% of the price of my kit, and it performs >quite fabulously. Whether it would perform just as well without the >toroids, as Bob Archer would lead one to believe, I do not know, because I >did not test the system that way. I've tested the coaxial feedline (unbalanced) tied directly to a dipole (balanced) antenna using a half dozen VHF rated torroids for the hopeful purpose of reducing the effects of so poor a match between antenna and feedline. The net results for having added a few torroids was barely detectable with some pretty sophisticated test equipment. Only after we added about two dozen more torroids, did the sum total of their effects become significant. Bob Archer's poor customer relations notwithstanding, he is technically accurate in the assessment that the torroids don't help enough to make them worthwhile. While they don't help, they don't hurt either. We've got a stocking order in for foil tape and we'll be offering materials for embedded antenna fabrication from our website catalog. We'll NOT be offering the torroids as part of the kit. There are coaxial transformers called "baluns" that will do a nice job of transfering energy from balanced antennas to unbalance feedlines . . . the net effect of these devices is so small as to generate the question, "does the increase in performance warrant the increase in complexity combined with a potential decrease in reliability?" Based on my observations of tens of thousands of Cessnas flying around sans baluns and torroids with VACUUM tube receivers . . . I'll suggest the answer is no. Actually, you don't even need the copper foil. If you remove the outer insulation from a piece of coax for about 30", pull the center conductor out through the side of the braid as shown in http://www.aeroelectric.com/articles/shldwire/shldwire.html Take shield one direction and center lead the other direction to make a dipole antenna. Use antenna analyzer to trim each side of antenna until lowest SWR happens in center of frequency range of interest. Glass this hummer in and you're done. No solder joints. Being a fine wire antenna, this technique will not be as broad-band in its SWR characteristics as an antenna made from foil . . . but it will still perform quite nicely for listenting to a VOR station 50 miles away from 5,000 feet AGL. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Brian Chesteen" <bchesteen(at)planetc.com>
Subject: Help on Front Spar on RV6 HS
Date: Sep 04, 2000
I need some advice on the front HS spar on the RV-6. I marked and drilled my HS-405's as per the typical rib spar detail section on drg 3pp. when I back drilled the HS-602 and the HS-610, the hole was off center to the inside of the HS-610's centerline by about 3/32 this makes it closer than 1/4 inch to the inside edge of the HS-610. What do I do now? Buy more 602s,610, and 405s? Or just rivet the thing on there and forget it? Thanks in advance for any help! Brian Chesteen Rv-6 Emp name="Brian Chesteen.vcf" filename="Brian Chesteen.vcf" BEGIN:VCARD VERSION:2.1 N:Chesteen;Brian;;Mr. FN:Brian Chesteen ORG:Brantel Company LLC TITLE:President TEL;WORK;VOICE:(423)231-7142 TEL;HOME;VOICE:(423)623-9888 TEL;CELL;VOICE:(423)231-7142 TEL;PAGER;VOICE:(423)231-7142 TEL;WORK;FAX:(423)623-5887 TEL;HOME;FAX:(423)623-5887 ADR;WORK:;;1228 Petunia Road;Newport;Tennessee;37821;USA Road0D0ANewport, Tennessee 378210D0AUSA ADR;HOME:;;1228 Petunia Road;Newport;Tennessee;37821;USA Road0D0ANewport, Tennessee 378210D0AUSA URL:http://www.planetc.com/users/brantel URL:http://www.planetc.com/users/brantel EMAIL;PREF;INTERNET:chesteen(at)morristownelectric.com REV:20000904T171516Z END:VCARD ________________________________________________________________________________
Date: Sep 04, 2000
From: Garry Legare <versadek(at)earthlink.net>
Subject: Re: 125 hr. obs.
Good report Rick. Thanks a lot. Garry, "6" motivated for more finishing. Rick Caldwell wrote: > > Hello All, > > Here's a few (long) comments I have about some things after blowing thru the > 125 hr. mark in my -6. ________________________________________________________________________________
Date: Sep 04, 2000
From: Al Mojzisik <prober(at)iwaynet.net>
Subject: Mid Eastern Regional Fly-In
Just a reminder that MERFI = Mid Eastern Regional Fly-In in Marion, Ohio is scheduled for Saturday and Sunday September 9th and 10th. Forums will be from 9 AM to 12:30 PM. It would be really nice to see a lot of RV's there again this year. I will arrive on Friday morning to help set up and I'll be camping on site for the duration. I'm looking forward to seeing some of you there. AL ________________________________________________________________________________
Date: Sep 04, 2000
From: Sam Knight <knightair(at)lv.rmci.net>
Subject: New! Oregon Aero Seats by Knight Upholstery
RV Builders: Knight Aircraft Upholstery has added Oregon Aero seat cushions to its regular line of upholstery products for all RV models. The Oregon Aero seats are covered in your choice of colors and fabrics. Oregon Aero seats are made from a space-age material which molds to the body, is fluid yet firm, energy-absorbing and temperature and rate sensitive. Call or e-mail for pricing and information. I have been in the upholstery business for 28 years and have been making upholstery products for kitplanes for 16 years. I have interior kits available for RV-4, RV-6, RV-6A, and RV-8. I also have cabin covers and other items. I am the supplier of upholstery products for several kitplane manufacturers. A list of other kitplane interior products available upon request. For more information, call Knight Aircraft Interiors, Inc., at (702) 207-6681 or e-mail me at knightair(at)lv.rmci.net. If you e- mail for information, please mention either "Knight" or "Upholstery" in your reference line so I can give your request my immediate attention. Photos available upon request. Sincerely, KNIGHT AIRCRAFT INTERIORS, INC. "Fly by Knight" Upholstery Products Sam Knight ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 04, 2000
Subject: Re: RV-8 F-805EPP
I had to make em. I spent the better part of three hours ( hard to believe but there are a lot of places in my garage that I could have misplaced them ) looking for them only to find out that they were in fact not shipped with my quick build kit. No big deal though. It took me about thirty minutes to whip two out. 063 aluminum with a 5/8s snap bushing hole with the unibit and just take the dimensions off of the plans with a scale. I think it's half scale on the drawing if my memory serves me right. Keep building, - Jim Andrews RV-8A ( FWF ) O-360 ( sensenich ) N89JA reserved ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Homecoming weather/N94BD paint update
Date: Sep 05, 2000
> > Well, the Northwet weather looks like it will be true to its name >this weekend. > This from the extended weather forecast: > >"Saturday and Sunday...showers. A chance of afternoon thunderstorms. Lows >near >50. Highs 65 to 70". > >YUCK! > Indeed! Well folks, my freshly painted RV8, with it's valued cargo (myself and my wife) did not make it to the Northwetlands. We got as far as Merced, hit a wall of low cloud and rain, and decided to land for the night and see what happened the following morning. (Saturday). It still looked dark and dreary to the north so we engaged plan "B"...fly into the clearing skies to the southeast to Vegas baby! So, our homecoming-show-off-the-new-paintjob trip turned into a honeymoon in Vegas. We had a great time, the plane is BEAUTIFUL, and we'll try for the homecoming again next year. Next planned major fly-in for us is Copperstate, and the local New Mexico fly-ins of course. I'll be posting paintjob pics on my webpage this week and will update the list when I do so. It is unusual (no white base color), and has a new Lexus look to it....kinda. Brian Denk RV8 N94BD 123 hours....about six on the paint! ________________________________________________________________________________
Date: Sep 04, 2000
From: Brian Huffaker <bifft(at)xmission.com>
Subject: removing pro-seal.
Ok, let me tell the whole sob story. Built my first fuel tank, manged to get a twist in it so it won't go back on the wing (at least the second turned out ok). Conferred with Van's about how to fix it, they suggessted to remove the back baffle and replace it with a new one, drilled to the skin, while it was screwed to the spar. Seemed like a good idea to me, so drilled out all the rivits holding the back baffle on, but can't get the thing loose from the ribs. Was able to force it loose from the end ribs and skin by using a rubber mallet to drive a knife blade between the parts, but the sealant is glueing the baffle to the inner ribs, can' reach them to go at it with the mallet. Already bent the old baffle trying to pry it off. Starting to seem like the rivits are a bit redundant in holding this thing together. Do you guys have any idea's? If it comes to just building a whole new tank, I think I will just pay somebody. I've had that experience now. Brian Huffaker, DSWL (bifft(at)xmission.com) President and Founder Friends of P-Chan RV-8 80098 Fiddling with fuel tanks. 1/5 Starduster II N23UT flying ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: LP3-4 rivets
Date: Sep 05, 2000
> >Can anyone tell me what the "LP" stands for in the LP4-3 rivets? I'm >trying to >cross the LP4-3 rivets that Van's includes in his kit to a comparable rivet >that >Aircraft Spruce sells. > I had to buy some LP and CS type rivets at the Spruce store while I was in Corona just last week! How ironic. The cross reference is for AVEX rivets. Check the catalog. The CS rivets they got for me look exactly like the CS4-4's in the kit. The LP's are AVEX "lo-po" types, meaning low profile head. That must be the meaning of the "LP". Brian Denk RV8 N94BD ________________________________________________________________________________
From: Im7shannon(at)AOL.COM
Date: Sep 04, 2000
Subject: Re: removing pro-seal.
Hi Brian, I would use a small cutting wheel in a die grinder to cut away the old baffle or at least cut enough holes into it to get at the ribs with a pry bar. At least its good to know that pro seal works so good isnt it? Kevin -9 playing with fiberglass and paint while waiting for fuse ________________________________________________________________________________
Date: Sep 04, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Galls wig/wag flasher . . .
"Robert L. Nuckolls, III" > >Bob..I kind of got in late about this flasher..I was over to van's today and saw the >taxi lites flashing in a wig-wag effect...nice...how's about sending me a scizmo so I >could incorporate it into my RV8A I'm trying to pay for...jolly in aurora, or...thanks a >bunch! > See top three items on http://www.aeroelectric.com/articles.html Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "john banks" <tinmanjj(at)ptd.net>
Subject: Re: removing pro-seal.
Date: Sep 05, 2000
I used a heat gun on the area and the parts just flew apart ----- Original Message ----- From: "Brian Huffaker" <bifft(at)xmission.com> Sent: Monday, September 04, 2000 11:15 PM Subject: RV-List: removing pro-seal. > > > Ok, let me tell the whole sob story. Built my first fuel tank, manged > to get a twist in it so it won't go back on the wing (at least the second > turned out ok). Conferred with Van's about how to fix it, they suggessted > to remove the back baffle and replace it with a new one, drilled to the > skin, while it was screwed to the spar. Seemed like a good idea to me, so > drilled out all the rivits holding the back baffle on, but can't get the > thing loose from the ribs. Was able to force it loose from the end ribs > and skin by using a rubber mallet to drive a knife blade between the > parts, but the sealant is glueing the baffle to the inner ribs, can' reach > them to go at it with the mallet. Already bent the old baffle trying to > pry it off. Starting to seem like the rivits are a bit redundant in > holding this thing together. > > Do you guys have any idea's? If it comes to just building a whole new > tank, I think I will just pay somebody. I've had that experience now. > > > Brian Huffaker, DSWL (bifft(at)xmission.com) > President and Founder Friends of P-Chan > RV-8 80098 Fiddling with fuel tanks. > 1/5 Starduster II N23UT flying > > ________________________________________________________________________________ Thread-Topic: induction tube wrapping Thread-Index: AcAXYoBiwq6mSawwSs6xKK64HeQubQ=
From: "Bob Japundza" <Bob.Japundza(at)realmed.com>
Subject: induction tube wrapping
Date: Sep 05, 2000
Listers, Last night I was checking out some Grumman Yankee sites to see what some of those guys were doing to increase speeds...one of the things I saw that caught my eye were induction tubes wrapped with insulation. Can anyone speculate if it can make a difference in manifold pressure? I would think the increase in power would be negligible, but....... Bob Japundza RV-6 N244BJ O-360C/S flying 33 hours ________________________________________________________________________________
Date: Sep 05, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: 125 hr. obs.
I noticed the inside of my S-type cowl turning brown from the exhaust pipe heat after just a couple of hours. I cleaned the area as well as I could of greas and grime and then stuck aluminum tape to the inside of the cowl as a heat reflector. Seems to work well. The plane is painted now and shows no heat scars on the outside. The tape can be found at most hardware stores and is used in heating and A/C ducting. Gary Zilik RV-6A - 90hrs. > > Real good update for us. Now where do I get the paint for the cowling? > > > > > > 14. Bottom of S-glass epoxy cowl is brown from the heat. I should > > have > > taken L. Vetterman's advice & put heat shield paint inside before > > oil got on > > it. I do have the redesigned exhaust for theis cowl. > > ________________________________________________________________________________
Date: Sep 05, 2000
From: "Gary A. Sobek" <rv6flier(at)yahoo.com>
Subject: Re: induction tube wrapping
--- Bob Japundza wrote: > Listers, > > Last night I was checking out some Grumman Yankee > sites to see what some > of those guys were doing to increase speeds...one of > the things I saw > that caught my eye were induction tubes wrapped with > insulation. Can > anyone speculate if it can make a difference in > manifold pressure? I > would think the increase in power would be > negligible, but....... > > Bob Japundza > RV-6 N244BJ O-360C/S flying 33 hours Bob: Lycoming publishes some of this info in their power charts. I remember that as induction air temperature lowers each 10 degrees F, there is a 1% increase in power. They are talking about inlet air temperature to the carb / injector. IMHO, if you lower the inlet that much, you will also lower the temperature of the fuel/air charge entering the engine. If you do not lower the inlet temperature and instead decrease the amount of heat that the fuel/air charge picks up in the induction system, I would believe that you would raise the power the same amount. IMHO, I do not believe that you will lower the temperature enough to make any difference. I have heard of people who make cold air induction systems for Lycoming engines that claim to increase power by 8%. I find it hard to believe that there is an 80 degree temperature rise through the oil sum and induction pipes. I do not know who makes the induction system. They were at Oshkosh 1992. If you find out more info, please post to the list. ==== Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 650+ Flying Hours So. CA, USA http://SoCAL_WVAF.tripod.com "I never knew what real happiness was until I got married; and then it was too late..." - Jack Handey ________________________________________________________________________________
Date: Sep 05, 2000
From: ripsteel(at)edge.net (Mark Phillips)
Subject: Re: induction tube wrapping
Bob- At the LPE Zehrbach Engines Oshkosh forum "Reducing cooling drag", a lot of time was devoted to the importance of maintaining thermal efficency within the cowling by preventing heat exchange between the exhaust and intake tubes via the air in the cowling. The primary method outlined was to ceramic coat (with a light color) the exhaust pipes (60% surface temp reduction) to reduce heating and therefore expanding the air passing through- this reduces the volume of air exiting the cowling. Using a similar coating (or even light colored paint) on the intake tubes reduces heating of the air/fuel mix entering the cylinders. It was emphasized that the coatings were a "heat reflector" and not an "insulator", but by wrapping the intake tubes I'd suppose a similar effect. Zehrbach went on to outline their additional mods to keep combustion heat within the cylinder heads such as more ceramics on the piston crown and valve faces, etc. Most of these techniques were well presented, seemed to be backed up by extensive testing in the lab and in the air, and are apparently embraced by a growing group of Lanciar folks. Could not locate a Zehrbach website, but found several references to the company on the Lancair list (NOT A SUBSCRIBER!! - just searching!) Might be something worth furthur investigation... From the PossumWorks Mark -6A, getting back to work on wings REAL soon! Bob Japundza wrote: > > > Listers, > > Last night I was checking out some Grumman Yankee sites to see what some > of those guys were doing to increase speeds...one of the things I saw > that caught my eye were induction tubes wrapped with insulation. Can > anyone speculate if it can make a difference in manifold pressure? I > would think the increase in power would be negligible, but....... > > Bob Japundza > RV-6 N244BJ O-360C/S flying 33 hours > ________________________________________________________________________________
Date: Sep 05, 2000
From: David Roseblade <davidagr(at)emirates.net.ae>
Subject: removing pro-seal.
Brian, Use a cutter on a die grinder to cut the baffle each side of the ribs. then you have plenty of accessibility for a very sharp and thin blade to assist in separation, use a cutting motion upwards. Liberal use of MEK will help also. Have Fun !! Above all Don't Panic !! David Roseblade RV6A Wings UAE. Persian gulf ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: Piano Hinge & S cowl
Date: Sep 05, 2000
Jim, Around the cowling to fuselage attaching point you will use two different types/sizes of hinge there. The upper attach is the large eyelet hinge that is cut into two pieces. Look on the plans and you will see where there is a gap between the two pieces just inboard of the oil filler opening in the cowling. Make sure the gap is on the same side as the opening or you won't be able to insert the hinge pins later on. Both sides get one length of hinge each and the bottom gets two smaller sections that go between the air outlet on the bottom and the corners. My suggestion is to install the sides and bottom pieces to the fuselage prior to installing the engine mount. Mike Robertson RV-8A Awaiting overhaul of Injector then DONE!! >From: Jim_Andrews(at)tivoli.com >Reply-To: rv-list(at)matronics.com, Jim_Andrews(at)tivoli.com >To: rv-list(at)matronics.com >Subject: RV-List: Piano Hinge & S cowl >Date: Mon, 4 Sep 2000 09:26:15 -0500 > > >Can anyone tell me if the same kind of piano hinge is used all the way >around >the cowl where the cowl is attached to the firewall? > >Per the plans it looks like this is the case but when adding up the >dimensions I >get 82 inches of hinge needed and I was only shipped six feet or 72 inches >with >the finish kit. > >Thanks, > >Jim Andrews >RV-8A ( FWF ) >O-360 ( sensenich ) >N89JA reserved > > ________________________________________________________________________________
From: HCRV6(at)AOL.COM
Date: Sep 05, 2000
Subject: Re: Franz's story (was The Lure Of Flight)
In a message dated 9/5/00 6:21:13 AM Pacific Daylight Time, rv-list(at)matronics.com writes: << Put me down for one hardback, autographed of course. >> Me too! Harry Crosby Pleasanton, California RV-6, working on canopy installation ________________________________________________________________________________
From: "Dave Biddle" <dbiddle(at)wans.net>
Subject: DL-05 heat muff / Smooth Prime
Date: Sep 05, 2000
Has anyone used the Vans DL-05 heat muff (made by Pillar Enterprises) on the RV6A with Vetterman crossover exhaust? It is 9" long plus the end clamps. I haven't taken it out of the plastic bag yet, but it looks like it will barely fit between the ball joint and the bend on the pipe. Then the pipe hangar bracket would have to go real close to the firewall and be difficult to go around the nose gear support structure. Any user reports on Poly Fiber Smooth Prime for those epoxy cowls and fairings to fill all those pinholes? Dave Biddle Phoenix, AZ RV6A cowl, baffles, systems ________________________________________________________________________________
From: KBoatri144(at)AOL.COM
Date: Sep 05, 2000
Subject: Re: DL-05 heat muff / Smooth Prime
In a message dated 9/5/00 5:36:05 PM Eastern Daylight Time, dbiddle(at)wans.net writes: << Any user reports on Poly Fiber Smooth Prime for those epoxy cowls and fairings to fill all those pinholes? Dave Biddle Phoenix, AZ RV6A cowl, baffles, systems >> I applied about a quart of Smoothprime last week... I think it is a good product, but there is no silver bullet to solve pinholes. Even with Smoothprime, there is a fair amount of work involved. Here are my results and suggestions: First, I applied several coats of epoxy/micro and filled a lot of the weave and big uglies. I sanded between applications. Before I applied the SmoothPrime, I washed all the plastic stuff with detergent and water (the factory recommended substitute for the spec'd PolyFiber cleaner..). I let the cowl dry. I mixed the first coat of material per instructions for roller application. It turned out too thick in consistancy to be rolled on smoothly. This left me with quite a few lumps and bumps to sand out later. On subsequent coats I thinned the material to the ratios suggested for spray application and it rolled on smoothly. Do not sand between coats. After three coats I sanded (they recommend six coats, but I didn't think this was necessary because I'd already done a lot of filling with micro). This left a few small patches of visible weave, and I brushed another coat of SmoothPrime into these areas, which I sanded later. I was very pleased with the final results. A few notes: 1) After you clean your fiberglass, let it dry completely. 2) Let the smoothprime dry completely between coats. Drying time varies with humidity and temperature. 3) Dry sand this material. It is much faster than wet sanding, and smoothprime doesn't clog sandpaper. 4) Depending on how much fill work you do before beginning with smoothprime, a quart may not be enough. I started with reasonably smooth fiberglass parts and a quart allowed me to apply 3 coats to the cowl, spinner, gear leg fairings, and intersection fairings, with just a little left over. Kyle Boatright - Kennesaw, GA RV-6 Slider, O-320/Aymar-Demuth ________________________________________________________________________________
Date: Sep 05, 2000
From: George True <true(at)uswest.net>
Subject: Report: Henry Gorgas Builder's Workshop (Long)
Following is a report on the two-day RV builders workshop I attended last week given by Henry Gorgas. If you don't want to read about it, please hit delete now. I acquired my RV-8 project back in April, but I have done next to nothing on it, partly because I did not have a place to work on it until June 1st. Since moving it into the hangar in June, I have been chomping at the bit to get going on it. But at the same time I was reluctant to start until I had been to a builder's class that would teach me the basic skills. Quite frankly, I just didn't feel like I knew what I was doing, or that I had the knowledge and skills to work on it without screwing something up. Also, the work that was done on my project by the previous owner was first-rate, and I wanted to make sure that my work could come close to the quality of the work he did. So I chose to take the two day builders workshop offered by Henry Gorgas. There are several places where you can take an RV-specific builders workshop. George Orndorff conducts one at his location just outside of Fort Worth, Texas. I have heard only good things about his class. Also, an RV workshop is offered at Alexander Sport Air in Georgia. I chose the workshop offered by Henry Gorgas for several reasons. First, a number of builders in the Pacific Northwest said that it was first-rate. Second, the price was reasonable ($270). Third, the instructor/student ratio is kept very low. And finally, Henry was willing to schedule a workshop on the Thursday and Friday right before Van's Homecoming, so I could attend both for the price of one plane ticket. On Wednesday, I caught a flight from Phoenix to Portland, and arrived by late afternoon at the Safari Inn motel in McMinnville, Oregon, which was recommended by Henry, and turned out to be a nice place. There were four of us attending the class. Henry will schedule a class if he has at least two people who want to attend, but four is the maximum. Any more than that, and he feels that he just cannot give each student the close attention that they need and deserve. The other attendees were Clay Killion (also from Phoenix), Tom Brandon from Kentucky, and John Switzer from Eastern Oregon. Clay is building an RV-6 and has his empennage, John will be building an RV-8QB and also has his empennage, and Tom is about to place the order for an RV-9A empennage. Like me, they were all waiting until after they had taken the workshop to begin drilling holes and pounding rivets. Thursday morning, we all drove out to Henry's place in one car, arriving just after 8:00 am. He really lives out in the sticks. His home and workshop are several miles outside of a small burg called Carlton, which is about 10 miles from McMinnville. If you take his class, be sure to have him send you a map, otherwise you will never find the place. Walking into his shop, the first thing we saw was a customer's RV-8 on the gear nearing completion, with the firewall forward package installed. It was beautiful, and every rivet appeared to be perfect, but I guess they should be. After all, Henry has been custom building RV's for people for ten years. Prior to that, he was at Lockheed for ten years building L-1011's and B-1 bombers. Henry got us started as soon as we arrived. We were each given a packet of blueprints and materials. The first hour was spent just learning what the blueprints were calling for, and what the rivet callouts were, and what each callout actually meant. Henry spent some time talking about acceptable methods of riveting, including appropriate rivet types and sizes for different jobs. After that, we started measuring and laying out our first assignment, which was simply riveting two pieces of aluminum to each other at right angles. That was actually fairly easy. The next assignment was a little harder. It involved butting two pieces of skin together, laying out the holes, drilling, and riveting them both to an underlying skin. Just to make it more challenging, there were different size and type rivets and different rivet spacing called out for each row of rivets. Some of these we backriveted, and others we bucked. In the process, we used 2X, 3X, and 4X rivet guns, both with and without a pressure regulator on the gun. The 4X was hard to control, and was easy to do damage with. However, by holding the gun the correct way, even the 4X became controllable. (The forefinger is laid out flat along the axis of the gun, the middle finger is the trigger finger, and the fourth finger is tucked in behind the trigger to keep you from pulling the trigger too far, too fast.) After learning to control the 4X, the 3X by comparison was fairly easy, and the 2X was a piece of cake. We were also taught the correct way to hold the bucking bar, when to put more pressure on the gun side, and when to have equal pressure on both sides. Henry also put great emphasis on holding the drill the right way, in order to get straight holes and to keep the drill bit from wandering off your mark. We also learned how to dimple and rivet using a pneumatic squeezer as well as dimpling with the C-frame and hammer, and we learned when to dimple and when it is more appropriate to countersink. (The pneumatic squeezer is now on my "must have" list of tools.) After lunch, we were each given a 15" x30" piece of .024 thickness skin, a piece of spar channel, and a handfull of pre-cut stiffeners. It was time to start laying out a section of control surface. Nothing was pre-drilled. As you all know, most of Van's kits are completely pre-punched now, and in the case of the RV-9A, even the ribs and spars are match-drilled. Even so, Henry feels it is important to learn how to lay something out from scratch like this because of the skills you learn in the process. So we measured and marked, measured again and re-marked, and then started drilling holes. We also deburred the edges and filed the corners of everything. We trimmed the ends of the stiffeners so they wouldn't interfere with the spar. Every time I asked Henry "What size hole here" or "What kind of rivet are we using there", instead of answering the question, he would just say "Look at your blueprint". Then he would make me tell HIM what was called for, and if I didn't know, he would take me back through the AN numbers, drill sizes, etc until I did know. I appreciated this approach, as he was forcing me to learn and understand for myself what the blueprints were calling for. By the end of the first day, we had our control surface sections laid out and mostly drilled. I think we were all having so much fun that none of us wanted to stop when Henry unplugged our drills at 5:30 pm. The next morning, we all walked into the shop and went right to work on our projects. We finished up drilling them, and then spent some time deburring and dimpling all the holes. Then we started backriveting the stiffeners onto the skins. In the process, Henry talked to us about the right way to pro-seal the stiffeners to the skins. The backriveting was fun and pretty easy, but there are still some ways to screw it up which Henry told us about, and which John just had to find out for himself. :-) The next step was to finish bending the trailing edge of the skin. This was done progressively in steps, and with a warning not to pull the skin in any farther than it was already bent, or else we would end up with a crease where we didn't want one. Finally it was time to rivet in the spar. John and Tom ran into trouble at first by going full blast with the gun. Both of them ended up with a few smiley dents in their skins. But in the process, they learned how NOT to do that. Clay and I had better success, with our rows of bucked rivets looking as good as the backriveted ones. In fact, I was damn proud of the work I was doing, and was feeling pretty smug. No dents or smileys here, no sirree! My rivets look like a machine did them, yessir! Then I took it out of the jig and discovered to my dismay that I had a wicked twist along the trailing edge. If it had been a real control surface we were building, even with the dents, theirs would be usable. But with the twist, mine would have to be thrown out. It's still hard to believe that I could have so much twist in just a 15" section. But as a result, I learned what I did wrong that caused the twist. And I subsequently learned how to properly set up, align, level, and center the wooden jigs to insure that it will NOT happen when I am building the real thing. And that is the real value of taking a class like this. Not only getting to make mistakes, but then learning how and why the mistake was made, and understanding how to avoid making that mistake again. After we finished our projects, Henry talked about a lot of the common "gotcha's" that people run into at various stages of an RV project. He talked about how to make sure your fuel tanks fit the rest of the wing when they're done, and how to fix it if they don't. He talked about ways to avoid the "puckers" around each rivet that are fairly common on turtledecks, leading edges, and other curved surfaces. He showed us how to use solid rivets instead of pop rivets at the ends of the horizontal stabilizer. We learned how to attach the NACA vents with rivets, washers, and proseal. He talked to us about how to avoid loose or wrinkled skins. Henry feels that the theory of heating the skins before riveting to make them fit tight is nonsensical and unnecessary. He believes that not holding the materials tightly together when drilling them, not getting all your chips out, and improper riveting sequence is what causes loose or wrinkled skins. At all times, we were encouraged to ask questions. We must have asked hundreds of questions, from tools, to priming, to riveting, to fitting the canopy frame and the cowling. Henry also encouraged us to call him anytime as we get into the building process and new questions come up. In addition to learning some new skills, we all became friends. And during the short breaks we took from time to time, we and Henry discussed politics, religion, the environment, and generally how screwed up a lot of things are becoming in America. By Friday afternoon, we had pretty much solved most of this country's problems. Before we left, Henry took us on a walking tour of his property. He has 30 acres, mostly wooded. Over the last 10 years, he has planted over 2,000 more trees, built a pond and stocked it with a lot of fish, and a year ago he and his wife began construction on an incredible log home just up the hill from the shop. It is surrounded by tall pine trees, and it should be finished sometime next year. For me, I believe this class will more than pay for itself just in the cost of the replacement parts that I (probably) won't have to order. Also, I feel that I have a much better idea of what I am doing, and I now feel confident that I have the skills to proceed and do a really nice job. It's impossible to learn everything in just two days, but I sure learned a lot. I would encourage those of you who are getting ready to build, but feel hesitant about your skills and ability, to take a class like this one. It will be money very well spent. If anyone is interested in taking Henry's class, his phone number is (503) 852-7378. In addition to hearing protection and safety glasses that you get to keep, Henry provides all the coffee, soda and cookies you can consume. :-) George True, Phoenix AZ RV-8, rarin' to go full tilt now with my new skills... ________________________________________________________________________________
Date: Sep 05, 2000
From: Kevin Horton <khorton(at)cyberus.ca>
Subject: Re: Help on Front Spar on RV6 HS
> > >I need some advice on the front HS spar on the RV-6. I marked and drilled >my HS-405's as per the typical rib spar detail section on drg 3pp. when I >back drilled the HS-602 and the HS-610, the hole was off center to the >inside of the HS-610's centerline by about 3/32 this makes it closer than >1/4 inch to the inside edge of the HS-610. What do I do now? Buy more >602s,610, and 405s? Or just rivet the thing on there and forget it? > >Thanks in advance for any help! > >Brian Chesteen >Rv-6 Emp Brian, I just looked at my HS (the RV-8 is very similar to the RV-6 in this area), and I'm baffled. There should be lots of edge distance margin in this area, as the HS-610 is 3/4 wide, which means you've got 3/8 edge distance if the hole is in the centre. You would have to be off by 1/8 inch to get down to the minimum edge distance. Are you measuring from the centre of the hole? Edge distance is measured from the centre of the hole, not the edge. If you truly have less than 1/4 inch edge distance, I would discuss this one with Van's. You certainly don't want to accept less than 1/4 inch edge distance without getting their blessing, but there is a slight chance that you are OK in this case. -- Kevin Horton RV-8 (misc fuselage stuff) Ottawa, Canada http://members.xoom.com/kevinhorton/rv8.html ________________________________________________________________________________
From: "Ted Lumpkin" <tlump(at)mediaone.net>
Subject: Bart Lalonde Engine Advice
Date: Sep 05, 2000
I am about to write a massive check to take delivery of my Aerosport Power engine. For those of you who also bought your engines from Bart, are there any things that I should verify or request prior to authorizing shipment? I have ordered an O360-B1B with Airflow Performance fuel injection and a Lightspeed ignition replacing one magneto. Any advice would be appreciated. Ted Lumpkin RV-4 (ready to hang the engine when I get it) ________________________________________________________________________________
From: "Steve Hurlbut" <shurlbut(at)island.net>
Subject: O-360-B1A
Date: Sep 05, 2000
Anyone have experience with the O-360-B1A? 160 hp. Dynafocal mounts. 80 hrs since chrome major. (Anyone know what this means?) Owner said 80 hours since overhaul. Hasn't ran in 3.5 years. How much would one of these go for in US dollars? The search continues Steve Hurlbut shurlbut(at)island.net RV-6A CF-SND Comox, BC, Canada ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Fuel Tank Capacitance Senders & F14 Video Clip
Date: Sep 05, 2000
I'm looking for any pictures of the capacitive fuel senders that someone might have or maybe there is a web site that shows the installation. I'm not quite ready to do the tanks but it shouldn't be much longer. Also, for those who've never seen it, I've put a video clip of an F14 doing a supersonic flyby about 50' off the water. The cone off the nose while freaking the sound barrier is truly impressive. You've probably seen a still photo of something simular but the flyby is pretty cool. It's a 1.2 mb file so give it while if you're on a 56K connection. I understand that my web site is wreaking havoc and giving Netscape users some problems. I'm working on the problem but until then, I apologize to the Netscape users out there. http://mnellis.jnet.net/rv-6_page Mike Nellis ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: 125 hr. obs.
Date: Sep 05, 2000
Great post rick. One comment. You said: > 4. Be very carefull when closing the sliding canopy. I was rushed once & > slid the canopy shut with the outside handle pointed forward. Put a little > ding in my carbon rollover bar fairing. Rick probably figured this out by now but others might not have, so RV-6 sliding canopy builders take heed! Grind a bit off the bottom aft tip of the handle so it will clear the windscreen fairing if left pointing forward. I was lucky enough to see a tip about that on the list before I finished my canopy so I avoided that hassle. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
Date: Sep 05, 2000
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Bart Lalonde Engine questions
A local builder and I were discussing engines recently and a couple of questions concerning the Lalonde engines came up that I wasn't able to answer. Since engine rebuild stuff is fresh on my mind I would appreciate somebody who has received a Lalonde engine to help me build my knowledge base concerning these popular engines. 1) Is it correct the engines are delivered with an experimental data plate? 2) What goes into the bottom end of one of these engines? Is the crank, rods, gears, cam, lifters, etc. yellow-tagged, magnafluxed, replaced, or what? 3) Is a log provided with the engine? 4) Is the case rebuilt? 5) Do you get new cylinders? The real question that was raised in our discussion was concerning the traceability of the parts in the engine. In a certificated rebuild, there are logs and tags that follow the components so you have some idea of the history of the various pieces. Is this the case with the Lalonde engines? Thanks in advance for any info in this regard. Even though Bart's engine have a fine reputation, inquiring minds are still, well, curious! Sam Buchanan (RV-6, 180hrs) "The RV Journal" http://home.hiwaay.net/~sbuc/journal ________________________________________________________________________________
Date: Sep 05, 2000
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: DL-05 heat muff / Smooth Prime
Dave Biddle wrote: > > > Has anyone used the Vans DL-05 heat muff (made by Pillar Enterprises) on the > RV6A with Vetterman crossover exhaust? It is 9" long plus the end clamps. > I haven't taken it out of the plastic bag yet, but it looks like it will > barely fit between the ball joint and the bend on the pipe. Then the pipe > hangar bracket would have to go real close to the firewall and be difficult > to go around the nose gear support structure. The Robbins heat muff is much more adjustable since the ends of the muff are eccentric and can be rotated independently. It fit just fine on my RV-6. Sam Buchanan ________________________________________________________________________________
Date: Sep 05, 2000
From: old ogre <jollyd(at)teleport.com>
Subject: Re: O-360-B1A
steve..that long sitting, the rings have possibly taken a "set", and should be replaced..however you could try it, and get luckey...that 80smoh means a lot of different things to different people...was it a ZERO time engine, and say so in the log?....that means it was taken back to new specks, and in truth it is a zero time...however there are overhauls, and there are overhauls...get a lits of parts used in the engine, if they aren't in the log book...if not you are buying something that who knows, besides the person selling it....and maybe even HE dosn't know....when I buy an engine, I always take an oil sample, or take a bore scope to the cyls, open the rocker boxes, and check the shafts, and always pull a compression check no matter what..even if the engine is sitting on the floor...run a differential compression check, and check out the mag timeing whail you are at it...or better yet if you are not a A&P-IA, take one along with you..and possibly he can save you a few bucks...good luck...jolly in aurora, do not archive Steve Hurlbut wrote: > > Anyone have experience with the O-360-B1A? > 160 hp. Dynafocal mounts. > 80 hrs since chrome major. (Anyone know what this means?) Owner said 80 > hours since overhaul. > Hasn't ran in 3.5 years. > How much would one of these go for in US dollars? > > The search continues > > Steve Hurlbut > shurlbut(at)island.net > RV-6A > CF-SND > Comox, BC, Canada > ________________________________________________________________________________
From: Bobpaulo(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: O-360-B1A
u want to know exactly what means? chrome major or dynafocal? i will assume u know what a chrome major means and address the dynafocal. with a very crude example.if u visualize standing in center field of a baseball field notice the first base line and third base line-how they are focusing to the center (home plate). now visualize the same thing about 30 feet higher now u have ( 2 third base lines and 2 first base lines). now if we could pick an imaginary home base in the exact middle splitting the difference say at 15 ft of these four sets of lines. center..this is the direction, sorta which the mounts would be pointing. look, it is believed that when mounts are done this way they focus to the center, and help with engine vibration. i not know if that is fact perhaps some of the a&ps could help. tradaplane has plenty of pix. bob in ark doin wings ________________________________________________________________________________
From: RobHickman(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: Bart Lalonde Engine Questions, Aircraft Spruce Oil Seperator
I now have 83 hours on my O360-B1B with Bendix fuel injection engine from Bart Lalonde in my RV-4. I do not have any fuel bypass valves and I have not had any hot start problems, even when I stopped in Redding, CA for fuel on a 95 Deg day! The engine has run perfectly from the very first start a year ago. 1) My engine came with a factory S/N tag, but since then the engines have had Aero Sport S/N tags on them. 2) The case on my engine was a 1st run case. 3) I did get new factory cylinders. 4) The engine came with a new log book that said "experimental use only". There are NO log's that follow the components so you have some idea of the history of the various pieces. The log book does have the parts - Part Numbers, AD's, and Serial Numbers and whether they are new. The only problem I have had is that when I shut the engine down I would get a small puddle of oil out of the breather line. I first suspected that the rings did not seat in so I performed a compression check and found that they were 76, 78, 77, 78. I had installed an Aircraft Spruce oil separator in the breather and plumbed the return back into the case plug near the dip stick base. This last weekend as a test I removed the oil separator and in the last 3 hours I have not had a drop of oil out of the breather line. The reason I even thought to try this was that there are two other RV's that were finished around the same time here at Hillsboro, OR, Randall's with a strait breather line never drips oil and the other also has the Aircraft Spruce separator and it drips oil. The only thing that I can figure is that the return line is also acting as a breather and is down near the oil. I should also point out that the plane has never been down side up, Randall hopefully will correct this in the next week. Rob Hickman N401RH (80+ Hours) ________________________________________________________________________________
From: "Ted Lumpkin" <tlump(at)mediaone.net>
Subject: Bart Lalonde Engine Advice
Date: Sep 05, 2000
I am about to write a massive check to take delivery of my Aerosport Power engine. For those of you who also bought your engines from Bart, are there any things that I should verify or request prior to authorizing shipment? I have ordered an O360-B1B with Airflow Performance fuel injection and a Lightspeed ignition replacing one magneto. Any advice would be appreciated. Ted Lumpkin RV-4 (ready to hang the engine when I get it) ________________________________________________________________________________
From: "Steve Hurlbut" <shurlbut(at)island.net>
Subject: O-360-B1A
Date: Sep 05, 2000
Anyone have experience with the O-360-B1A? 160 hp. Dynafocal mounts. 80 hrs since chrome major. (Anyone know what this means?) Owner said 80 hours since overhaul. Hasn't ran in 3.5 years. How much would one of these go for in US dollars? The search continues Steve Hurlbut shurlbut(at)island.net RV-6A CF-SND Comox, BC, Canada ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Fuel Tank Capacitance Senders & F14 Video Clip
Date: Sep 05, 2000
I'm looking for any pictures of the capacitive fuel senders that someone might have or maybe there is a web site that shows the installation. I'm not quite ready to do the tanks but it shouldn't be much longer. Also, for those who've never seen it, I've put a video clip of an F14 doing a supersonic flyby about 50' off the water. The cone off the nose while freaking the sound barrier is truly impressive. You've probably seen a still photo of something simular but the flyby is pretty cool. It's a 1.2 mb file so give it while if you're on a 56K connection. I understand that my web site is wreaking havoc and giving Netscape users some problems. I'm working on the problem but until then, I apologize to the Netscape users out there. http://mnellis.jnet.net/rv-6_page Mike Nellis ________________________________________________________________________________
Date: Sep 06, 2000
From: Frank and Dorothy <frankv(at)infogen.net.nz>
Subject: Re: Fuel Tank Capacitance Senders & F14 Video Clip
Mike Nellis wrote: > I'm looking for any pictures of the capacitive fuel senders that someone > might have or maybe there is a web site that shows the installation. I'm > not quite ready to do the tanks but it shouldn't be much longer. Mike, I have some photos of my capacitative senders on my Web page. But I don't think they'll be particularly useful to you... mine are based on some probes I bought which originally came out of a KC-135. FWIW, to get to my photos, go to http://gringo.whanganui.ac.nz/personal/frankv and follow the link to Project Photos, then open the Wings menu, Tanks sub-menu. Frank. ________________________________________________________________________________
From: "Brian Chesteen" <bchesteen(at)planetc.com>
Subject: RE: Help on RV6 HS front Spar
Date: Sep 06, 2000
Thanks for everyone's help, I called Van's and Scott stated that allot of people have this same problem and not to worry about it to go on! Just to clarify, the edge distance problem was on a piece of bar angle bar stock HS-610. The hole that was back drilled through the existing hole I drilled in the HS-405 came through about 3/16 from the center of the hole to the inside (Down toward the 614) of the 610. It is about 1/8 off the centerline of the 610s row of rivets that attach it to the 602s. I predrilled the holes on the 405s just to make sure there was no edge distance problem on them and did not think of the consequences of what would happen to the 610 until the damage was done. This hole comes in right where the taper starts, so it is not due to the taper. There are tons of good rivets on the centerline, on both sides of this one hole and no other edge distance problems so I am going to stop worrying about it and go forward. Thanks for your help again! Brian Chesteen RV-6 Emp ________________________________________________________________________________
From: "C J Heitman" <cjh(at)execpc.com>
Subject: Fuel Tank Capacitance Senders & F14 Video Clip
Date: Sep 06, 2000
Mike: Click this link to see a picture of the inboard capacitive plate and wiring on one of my RV-9A tanks: http://www.execpc.com/~cjh/tanks.html It's the bottom picture on the page. This is an option on the RV-9. I don't know if Van's offers a similar kit for other models. I replaced the BNC bulkhead connectors that were supplied with a higher quality Amphenol connectors. Chris Heitman Dousman WI RV-9A N94ME (reserved) Flaps completed http://www.execpc.com/~cjh/rv9a.html -----Original Message posted by: "Mike Nellis" I'm looking for any pictures of the capacitive fuel senders that someone might have or maybe there is a web site that shows the installation. ________________________________________________________________________________
From: "Bob Waalkes" <waalkes(at)netnitco.net>
Subject: HS810 and 814
Date: Sep 06, 2000
I didn't think I would be scratching my head this early in the project but I stick with fabricating the 810 and 814. I'm sure they are fairly cheap pieces to replace if I do screw them up, BUT I would rather not or have to wait for them to continue building. What is the best way to cut and taper these pieces? I've practiced a little with some scrap angle on the band saw, but the cuts are not that impressive! Would a die grinder work better? BTW - would a die grinder be a good investment for the rest of the project? The only other solution I had for the 810 and 814 would be to grind down on a 6" grinder, but that seems to be a very slow process.... Bob Waalkes RV-8 Emp ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: N94BD paint pics
Date: Sep 06, 2000
Listers, I've updated my webpage with a few pics of the new paint job. As usual, the images don't do justice to it. You have to see it shine in the sun to appreciate it. Paint used was PPG Urethane clearcoat in Gold, Teal and Black. Quite different and really stands out in a line of tied down spam cans. The job was done by George Bougeokles of "Aircraft Painting by George" in Corona, California. I'm very pleased with the end result, but it took much longer than planned and was somewhat rushed near the end. Many thanks to Ed Perry for his two visits to check on the progress. Here's the link: http://www.geocities.com/CapeCanaveral/Hangar/9656/paint1.html Brian Denk RV8 N94BD ________________________________________________________________________________
From: "Ted Lumpkin" <tlump(at)mediaone.net>
Subject: Bart Lalonde Engine Advice
Date: Sep 05, 2000
I am about to write a massive check to take delivery of my Aerosport Power engine. For those of you who also bought your engines from Bart, are there any things that I should verify or request prior to authorizing shipment? I have ordered an O360-B1B with Airflow Performance fuel injection and a Lightspeed ignition replacing one magneto. Any advice would be appreciated. Ted Lumpkin RV-4 (ready to hang the engine when I get it) ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Fuel Tank Capacitance Senders & F14 Video Clip
Date: Sep 05, 2000
I'm looking for any pictures of the capacitive fuel senders that someone might have or maybe there is a web site that shows the installation. I'm not quite ready to do the tanks but it shouldn't be much longer. Also, for those who've never seen it, I've put a video clip of an F14 doing a supersonic flyby about 50' off the water. The cone off the nose while freaking the sound barrier is truly impressive. You've probably seen a still photo of something simular but the flyby is pretty cool. It's a 1.2 mb file so give it while if you're on a 56K connection. I understand that my web site is wreaking havoc and giving Netscape users some problems. I'm working on the problem but until then, I apologize to the Netscape users out there. http://mnellis.jnet.net/rv-6_page Mike Nellis ________________________________________________________________________________
From: "Steve Hurlbut" <shurlbut(at)island.net>
Subject: O-360-B1A
Date: Sep 05, 2000
Anyone have experience with the O-360-B1A? 160 hp. Dynafocal mounts. 80 hrs since chrome major. (Anyone know what this means?) Owner said 80 hours since overhaul. Hasn't ran in 3.5 years. How much would one of these go for in US dollars? The search continues Steve Hurlbut shurlbut(at)island.net RV-6A CF-SND Comox, BC, Canada ________________________________________________________________________________
From: RV4Brown(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: Bart Lalonde Engine Advice
Good morning Ted, I have a Bart LaBlonde O-360 B1B fuel injected engine equipped with a Lasar ignition. The engine has run well with 50 hours logged. Bart has been a stand up guy and good to his word. He has always been there to hold my hand after the sale. When I call with a question or concern, he has taken my calls or returned my calls within a few minutes. My questions always had more to do with my inexperience than a real problem. Bart has always shared his experience and opinions but has also been willing to state he didn't know when something didn't make sense. You asked what you should be doing. One thing I wasn''t really aware of is how many different options that you can have done to your engine. They all cost extra but have merit. Bart will build your engine to your specifications. He has a standard rebuild that uses a new crank, reground cams, and first run cylinders. If you want all new components, he will certainly oblige. I met one builder who had Bart chrome plate his rocker covers and air intake pipes. He will install starters and alternators to your specs or leave them off. So with this said, I would fax Bart an order form letter stating exactly what I thought I was purchasing and list any specific items. i.e electronic ignition, B&C alternator, Bendix or airflow fuel injection, new cylinders, blue printing, chrome plating, etc. In my opinion, the greatest risk, since your may be buying a customized product, is having some miscommunications between the parties involved. I choose Bart because he warranted his engines for a year after the first start on my airplane. At the time, the factory warranty was six months from the date of the sale which meant no warranty at all to me. Bart would configure the engine the way I wanted it. At the time, Van's only offered a carburetor version. There was a substantial difference in price. At the time, I figured about 10k between new versus Bart's engine. I think one of the funniest line I have read after monitoring this list for five years came from the fellow that stated "After buying his engine, he had his wallet on artificial life support." Cheers, Tom Brown ________________________________________________________________________________
Date: Sep 06, 2000
From: Frank and Dorothy <frankv(at)infogen.net.nz>
Subject: Re: Fuel Tank Capacitance Senders & F14 Video Clip
Mike Nellis wrote: > I'm looking for any pictures of the capacitive fuel senders that someone > might have or maybe there is a web site that shows the installation. I'm > not quite ready to do the tanks but it shouldn't be much longer. Mike, I have some photos of my capacitative senders on my Web page. But I don't think they'll be particularly useful to you... mine are based on some probes I bought which originally came out of a KC-135. FWIW, to get to my photos, go to http://gringo.whanganui.ac.nz/personal/frankv and follow the link to Project Photos, then open the Wings menu, Tanks sub-menu. Frank. ________________________________________________________________________________
From: "Brian Chesteen" <bchesteen(at)planetc.com>
Subject: RE: Help on RV6 HS front Spar
Date: Sep 06, 2000
Thanks for everyone's help, I called Van's and Scott stated that allot of people have this same problem and not to worry about it to go on! Just to clarify, the edge distance problem was on a piece of bar angle bar stock HS-610. The hole that was back drilled through the existing hole I drilled in the HS-405 came through about 3/16 from the center of the hole to the inside (Down toward the 614) of the 610. It is about 1/8 off the centerline of the 610s row of rivets that attach it to the 602s. I predrilled the holes on the 405s just to make sure there was no edge distance problem on them and did not think of the consequences of what would happen to the 610 until the damage was done. This hole comes in right where the taper starts, so it is not due to the taper. There are tons of good rivets on the centerline, on both sides of this one hole and no other edge distance problems so I am going to stop worrying about it and go forward. Thanks for your help again! Brian Chesteen RV-6 Emp ________________________________________________________________________________
Date: Sep 06, 2000
From: Mike Thompson <grobdriver(at)yahoo.com>
Subject: Re: Bart Lalonde Engine Advice
--- Ted Lumpkin wrote: > > > > I am about to write a massive check to take delivery of my Turn it off! Please! Turn it off!! :) Mike Thompson Austin, TX -6 N140RV (Reserved) Fuselage (Bart's Engine on Order) ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Re: HS810 and 814
Date: Sep 06, 2000
Bob, the BEST was to make your own HS810 & 814 is to use a milling machine. Chances are, you don't have one avaliable. With that said, you should be able to buy the bar stock, trace the shape using the old parts and cut them on the band saw. Cut them just a hair (1/32) oversize then use a belt sander get rid of the blade marks and bring them to size and round the ends. I used that technique when I secrewed up my first set. Unfortunately, I wasn't taking very many (or good) pictures back then. Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ----- Original Message ----- From: "Bob Waalkes" <waalkes(at)netnitco.net> Sent: Wednesday, September 06, 2000 10:01 AM Subject: RV-List: HS810 and 814 > > I didn't think I would be scratching my head this early in the project but I > stick with fabricating the 810 and 814. I'm sure they are fairly cheap > pieces to replace if I do screw them up, BUT I would rather not or have to > wait for them to continue building. What is the best way to cut and taper > these pieces? I've practiced a little with some scrap angle on the band > saw, but the cuts are not that impressive! Would a die grinder work better? > BTW - would a die grinder be a good investment for the rest of the project? > The only other solution I had for the 810 and 814 would be to grind down on > a 6" grinder, but that seems to be a very slow process.... > > Bob Waalkes > RV-8 Emp > > ________________________________________________________________________________
From: "Brian Chesteen" <bchesteen(at)planetc.com>
Subject: HS810 and 814
Date: Sep 06, 2000
Bob, I am new to building but I have allot of experience on this one! I had to redo these so I will give you some pointers. First off, I used a band saw with a 3/8 in wide blade to cut the tapers, First I Drilled the holes (Use a drill press with a backstop to keep the holes on center!) Then I marked very precisely the final location of the taper and the radius on the end (The plans say to have a 1/4 radius, I would make it 3/16 because by the time you smooth it out, you will have overdone it!)on the piece. Then use the band saw and cut outside of the line! Don't try to cut the radius with the saw! Use a sanding machine to cut the majority of the saw marks and the radius away. Use the scotchbrite wheel to bring it up to the final line and polish away any marks!. Do not drill the holes that say Drill in assembly! There are eight of these total! 4 for the Fuse and 4 for the 405 ribs. The hardest part about the front spar is cutting the flanges off the 602's! Make sure that you leave a little of the radius to make sure that you have enough material to meet the edge distance requirement when you drill the holes to mate the 610 to the 602! The second time around, I drilled the holes before cutting off the flanges. I then marked a line that was my "do not cross line" that was at the minimum edge distance from the holes I had drilled and worked to that line. If there is any of a little radius left, just peck it flat with a hammer. I would also not cut the flange back to 5 1/4", the plans state to trim to fit. Cut them back to 5 1/8, put a stop drill hole at 5 1/4"(the bend line) and make them look something like the 614 does. This will give you more room on the edge distance when you put the rivet in that goes where the 602,405, and the skin intersect. I hope this helps! I wish I had asked before it costed me another $65 in parts to get it right. Vans should include an extra set because allot of people end up redoing this one! Brian Chesteen RV-6 Emp -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Bob Waalkes Sent: Wednesday, September 06, 2000 10:02 AM Subject: RV-List: HS810 and 814 I didn't think I would be scratching my head this early in the project but I stick with fabricating the 810 and 814. I'm sure they are fairly cheap pieces to replace if I do screw them up, BUT I would rather not or have to wait for them to continue building. What is the best way to cut and taper these pieces? I've practiced a little with some scrap angle on the band saw, but the cuts are not that impressive! Would a die grinder work better? BTW - would a die grinder be a good investment for the rest of the project? The only other solution I had for the 810 and 814 would be to grind down on a 6" grinder, but that seems to be a very slow process.... Bob Waalkes RV-8 Emp ________________________________________________________________________________
From: "Stephen J. Soule" <SSoule(at)pfclaw.com>
"'Dave Biddle'"@matronics.com
Subject: DL-05 heat muff / Smooth Prime
Date: Sep 06, 2000
It will either not fit at all or it will not fit very well. I am using mine, but think that I should buy on from Vetterman that fits the RV-6A. If I were you I'd sent the Pillar heat muff back right now. Steve Soule Huntington, VT RV-6A prop spinner -----Original Message----- Has anyone used the Vans DL-05 heat muff (made by Pillar Enterprises) on the RV6A with Vetterman crossover exhaust? It is 9" long plus the end clamps. I haven't taken it out of the plastic bag yet, but it looks like it will barely fit between the ball joint and the bend on the pipe. Then the pipe hangar bracket would have to go real close to the firewall and be difficult to go around the nose gear support structure. ________________________________________________________________________________
Date: Sep 06, 2000
From: RE Miller <rmill2000(at)yahoo.com>
Subject: Re: HS810 and 814
Hi Bob Definitely, positively, absolutely go out and buy a good right angle die grinder. You will use this tool more than any other. Avery's sell a mandrel and cutter that makes straight, quick cuts in aluminum. Good luck, keep scratching. Rob Miller RV-8 Finishing --- Bob Waalkes wrote: > > > I didn't think I would be scratching my head this > early in the project but I > stick with fabricating the 810 and 814. I'm sure > they are fairly cheap > pieces to replace if I do screw them up, BUT I would > rather not or have to > wait for them to continue building. What is the > best way to cut and taper > these pieces? I've practiced a little with some > scrap angle on the band > saw, but the cuts are not that impressive! Would a > die grinder work better? > BTW - would a die grinder be a good investment for > the rest of the project? > The only other solution I had for the 810 and 814 > would be to grind down on > a 6" grinder, but that seems to be a very slow > process.... > > Bob Waalkes > RV-8 Emp > > > > through > > http://www.matronics.com/archives > http://www.matronics.com/emaillists > > Matronics! > > > > ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Bart Lalonde Engine Advice
Date: Sep 06, 2000
> I am about to write a massive check to take delivery of my Aerosport > Power engine. For those of you who also bought your engines from Bart, are > there any things that I should verify or request prior to authorizing > shipment Just one thing to do after delivery: check the vacum pump pad cover. He'll probably ship it with a plastic cover and if you don't put a vacum pump on, you'll want to replace that with an aluminum cover. The plastic ones are for temporary use only. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "J. Rion Bourgeois" <rion(at)worldnet.att.net>
Subject: Re: Bart Lalonde Engine Advice
Date: Sep 06, 2000
Also, check to make sure the starter motor tooth count matches the starter ring gear. Brent Anderson had the starter motor on a brand new factory Lycoming from Van's break when he turned his engine over for the first time because Lycoming had installed the wrong motor. The moral is, anyone can install the wrong starter motor, so count first, ask questions later. Rion ----- Original Message ----- From: Randall Henderson <randallh(at)home.com> Sent: Wednesday, September 06, 2000 8:29 AM Subject: Re: RV-List: Bart Lalonde Engine Advice > > > I am about to write a massive check to take delivery of my Aerosport > > Power engine. For those of you who also bought your engines from Bart, > are > > there any things that I should verify or request prior to authorizing > > shipment > > Just one thing to do after delivery: check the vacum pump pad cover. He'll > probably ship it with a plastic cover and if you don't put a vacum pump on, > you'll want to replace that with an aluminum cover. The plastic ones are for > temporary use only. > > Randall Henderson, RV-6 N6R (~150 hrs) > Portland, OR > http://www.edt.com/homewing > > ________________________________________________________________________________
Date: Sep 06, 2000
Subject: Re: HS810 and 814
From: Don R Jordan <dons6a(at)juno.com>
I used a hack saw. band would be nice. Get you a Vixon file, I use a 1 inch belt sander that was cheap. Always pre drill a hole before you bend the angle. The parts are very confussing till you get done, so mark them for up & down , right & left. Don Jordan -- 6A finish -- Arlington, Tx -- dons6a(at)juno.com ********************************************** writes: > > I didn't think I would be scratching my head this early in the > project but I > stick with fabricating the 810 and 814. I'm sure they are fairly > cheap > pieces to replace if I do screw them up, BUT I would rather not or > have to > wait for them to continue building. What is the best way to cut and > taper > these pieces? I've practiced a little with some scrap angle on the > band > saw, but the cuts are not that impressive! Would a die grinder work > better? > BTW - would a die grinder be a good investment for the rest of the > project? > The only other solution I had for the 810 and 814 would be to grind > down on > a 6" grinder, but that seems to be a very slow process.... > > Bob Waalkes > RV-8 Emp > ________________________________________________________________________________
Date: Sep 06, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: Bart Lalonde Engine questions
Sam Buchanan wrote: > > A local builder and I were discussing engines recently and a couple of > questions concerning the Lalonde engines came up that I wasn't able to > answer. Since engine rebuild stuff is fresh on my mind I would > appreciate somebody who has received a Lalonde engine to help me build > my knowledge base concerning these popular engines. > > 1) Is it correct the engines are delivered with an experimental data > plate? Yes > > > 2) What goes into the bottom end of one of these engines? Is the crank, > rods, gears, cam, lifters, etc. yellow-tagged, magnafluxed, replaced, or > what? In my case I got new Engine Components Inc crank and cam, and yellow-tagged gears and rods and dont really know about the lifters. > > > > 3) Is a log provided with the engine? Yes, with a list of all parts replace and the test cell run info. > > > 4) Is the case rebuilt? Yes > > > 5) Do you get new cylinders? Yes, if you want them. Bart uses ECI Classic Cast Cylinder assemblies. > > > The real question that was raised in our discussion was concerning the > traceability of the parts in the engine. In a certificated rebuild, > there are logs and tags that follow the components so you have some idea > of the history of the various pieces. Is this the case with the Lalonde > engines? I have logs but no tags. My crank and cylinders were tracable through ECI by there serial numbers. I checked this once I got my engine > > > Thanks in advance for any info in this regard. Even though Bart's engine > have a fine reputation, inquiring minds are still, well, curious! We never stop learning Gary Zilik RV-6A - Aerosport O-360-A1A ________________________________________________________________________________
From: "Brian Chesteen" <bchesteen(at)planetc.com>
Subject: HS810 and 814
Date: Sep 06, 2000
Sorry I mean 5/16 instead of 3/16. >snip >(The plans say to have a 1/4 radius, I would make it *3/16* because by the >snip Brian Chesteen RV-6 Emp ________________________________________________________________________________
From: "Jack Textor" <pincjt(at)ix.netcom.com>
Subject: HS810 and 814
Date: Sep 06, 2000
Hi Bob, I have a spare HS814 for the -8- if you need it. Jack Textor Des Moines, IA -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Bob Waalkes Sent: Wednesday, September 06, 2000 9:02 AM Subject: RV-List: HS810 and 814 I didn't think I would be scratching my head this early in the project but I stick with fabricating the 810 and 814. I'm sure they are fairly cheap pieces to replace if I do screw them up, BUT I would rather not or have to wait for them to continue building. What is the best way to cut and taper these pieces? I've practiced a little with some scrap angle on the band saw, but the cuts are not that impressive! Would a die grinder work better? BTW - would a die grinder be a good investment for the rest of the project? The only other solution I had for the 810 and 814 would be to grind down on a 6" grinder, but that seems to be a very slow process.... Bob Waalkes RV-8 Emp ________________________________________________________________________________
From: HCRV6(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: HS810 and 814
In a message dated 9/6/00 6:58:33 AM Pacific Daylight Time, waalkes(at)netnitco.net writes: << What is the best way to cut and taper these pieces? >> I used my el cheapo Sears bandsaw to get close to the line and finished with a large Vixen file (Avery, most hardware stores don't know what a Vixen file is) followed up with a smooth finish file and 320 grit wet or dry. worked great! Harry Crosby Pleasanton, California RV-6, working on canopy installation ________________________________________________________________________________
From: "Donald Mei" <don_mei(at)hotmail.com>
Subject: Pneumatic Tailwheel
Date: Sep 06, 2000
I was wondering if any of you are still running the Andair pneumatic tailwheel. I would like to get a couple of pounds off the rear of my RV-4 and this might be a great way to do that. I noticed that back in Oct 99 there was a thread with many references to Andair tailwheel failures. Have these problems been resolved? I noticed that Andair was determined to make things right. Did they take care of it by giving you all your money back, or by coming up with a reliable replacement product. Thanks for all your help. Best regards, Don Mei N92CT Essex, CT ________________________________________________________________________________
Date: Sep 06, 2000
From: David & Betty Burton <dburton(at)foxinternet.net>
Subject: Re: HS810 and 814
David & Betty Burton "The only other solution I had for the 810 and 814 would be to grind down on a 6" grinder, but that seems to be a very slow process...." I hope not a grinding wheel... Using non-ferrous materials on a grinding wheel is likely to cause the wheel to load up and explode. This can cause serious injury or death to the user if it happens. A 6" sander would be fine. I would suggest: bandsaw, file, scotchbright wheel, primer. Dave Burton RV6A near Seattle http://www.egroups.com/group/PugetSoundRVBuilders ________________________________________________________________________________
From: KBoatri144(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: Smooth Prime
In a message dated 9/6/00 10:21:07 AM Eastern Daylight Time, RV4Brown(at)AOL.COM writes: << It was extremely hot that year and I must have missed the part about thinning when using a roller. It's a good thing the garage walls can't talk. >> The instructions say not to thin if using a roller. Like you, my experience was that thinning was necessary to avoid the stucco look. Kyle Boatright - Kennesaw, GA RV-6 Slider, O-320/Aymar-Demuth ________________________________________________________________________________
From: jrdial <jrdial@hal-pc.org>
Subject: FW: Engine Misfire Intermittent
Date: Sep 06, 2000
A friend of mine in Marble Falls, TX has an engine problem that is baffiling everybody around here. Plane is an RV6A. Anybody have any ideas. Thanks Dick Dial RV6 Building Thanks for the suggestion Dick. I'll see if I can find the RV list you are talking about. The engine problem as I have described it for other friends I have been asking for help is: The RV-6A has a Lycoming 320 - H2AD engine. During the last few flights I have noticed that the engine run up is normal, mag drop is about 75 rpm both left and right but about 10 to 15 minutes after take off I get a very short miss fire (I noticed a rpm drop of as much as 25 to 50 rpm). The miss fire has been noticed on both tanks, with and without electric fuel pump and on several different loads of gas. Just sort of like the mag switch was turned to left or right briefly but not as much RPM drop. On a typical three hour flight this may happen about 3 or 4 times but seems to subside later in the flight. So, I changed plugs (RHM 38E).. that didn't do anything for the problem but I did notice the new plugs had some evidence of lead fouling after only a few hours so I installed another new set of plugs with a higher heat range (RHM 40E) but that didn't help either. The ignition harness seems to be in good condition (the plane only has 150 hours since new but the mags and an engine rebuild in 1996). Then a couple of weeks ago I took the plane for about an hour flight each way and the engine miss was much worse.. dropped from 2,400 to almost 2,000 briefly a couple of times and then was normal the rest of the way back home, but really scared me. Back on the ground the engine runs smooth and the mag drops are 75 each left and right and starts easy. So, I'm concerned about flying cross country again till I find the engine miss problem. The magneto is a Bendix D 4RN - 3000. The Serial number is H 19608 GR and Part number is IO - 682555-14. Last week after chatting with a fellow at D&D magneto repair in Hobbs, New Mexico I took the mag and harness off and sent it to him to overhaul and replace the capacitors (Part number ES10-382807) to comply with CSB 662A. When I got the mag back it's internal timing was off (the number one cylinder lined up with the "B" index instead of the "K" like it should (so the rotor points to cylinder 3 when it should be cylinder 1). After I finally found this I decided to align the "B" and reinstalled the mag so I could check to see if the original problem was fixed. Well.. it wasn't I still have the same problem but now I don't have confidence in the mag was rebuilt right so I don't know if I need to just replace it or look for something else like maybe in the valve train. ________________________________________________________________________________
From: "Consultant3, Cmtsd" <cmtsd.consultant3(at)cmtsd.mea.com>
Subject: Flush button clecos
Date: Sep 06, 2000
"Consultant3, Cmtsd" Hi, I recently received a couple of peanut cans full of used clecos from a fellow who no longer needs them, and some of them look "funny" to me. The clecos that I'm familiar with have a button that extends outwards from the cleco body, but a majority of these clecos have a button that is flush with the body of the cleco. At first, I thought that they were defective, but when I pushed this flush button into the body with a screwdriver, the two prongs extended outward from the other end just like a "normal" cleco. I assume that I need a different type of cleco pliers to use these clecos, but I've never seen anything like this in all of the usual catalogs. Does anybody know where I can get a pair of cleco pliers for these flush clecos? You can never have too many clecos, and I'd like to be able to use these. Thanks for your help. Ken Brown Lurking in San Diego ________________________________________________________________________________
From: Bobpaulo(at)AOL.COM
Date: Sep 06, 2000
Subject: wing skeleton construction (6)
guys, i see in orndorff videos, sam buch., and nearly all the homepages i have visited that the ribs are attached on the jig, HOWEVER, the directions say to do this on the workbench. am i missing something? suggestions??????????? bob in ark, thanx in advance ________________________________________________________________________________
From: GRAYK9(at)AOL.COM
Date: Sep 06, 2000
Subject: Kit Audio Panel
Has anyone tried the kit audio panel from RST Engineering? If so how do you like it? Chuck RV6 ________________________________________________________________________________
From: "rvpilot" <rvpilot(at)coollink.net>
Subject: Re: FW: Engine Misfire Intermittent
Date: Sep 06, 2000
----- Original Message ----- From: "jrdial" <jrdial@hal-pc.org> Sent: Wednesday, September 06, 2000 7:24 PM Subject: RV-List: FW: Engine Misfire Intermittent > > > A friend of mine in Marble Falls, TX has an engine problem that is > baffiling everybody around here. Plane is an RV6A. Anybody have any ideas. > Thanks > Dick Dial RV6 Building > > Dick, This soulds like a case of an intermittant coil in one of the mags, it doesn't sound like valve sticking which usually occurs as morning sickness. Bendix mags are known for this. Are they blast cooled? I would consider swapping out those Bendix for new Slicks (mabey you can borrow a set from a friend to prove a point) Mattituck usually has a good exchange deal. Regards, Bill RV-8 N48WD > Thanks for the suggestion Dick. I'll see if I can find the RV list you > are > talking about. > > The engine problem as I have described it for other friends I have been > asking for help is: > > The RV-6A has a Lycoming 320 - H2AD engine. During the last few flights I > have noticed that the engine run up is normal, mag drop is about 75 rpm ________________________________________________________________________________
From: Rywessel(at)AOL.COM
Date: Sep 06, 2000
Subject: Odyssey PC680 battery
Just a note- I just picked up an Odyssey PC680 sealed battery (same as Van's) for 110.95 with free shipping from <http://www.absbattery.com>. They shipped the same day. BTW, this battery only weighs 14.7Lbs! Note: the price is for online orders only, their call-in price was $160. Robin Wessel RV-6A finishing Tigard, OR. ________________________________________________________________________________
From: clayfly(at)libertybay.com
Subject: Test Flight Update (long)
Date: Sep 06, 2000
Hi Listers, Thought some of you might find it interesting to hear how my test flying is going and what challenges I have had, so here goes: (RV-4 N9X w/ Sensenich fixed pitch metal prop and 180 hp engine.) Flight Tests: Today I combined three different flight tests. I did the stability tests, accelerated stalls, 2g, 3g, and 4g turns, and my first aerobatic bit (aileron rolls). The plane tested positively for all the static tests except the spiral stability. I put it in a 15 degree left bank and it slowly increased bank ---- negative spiral stability. In a 15 degree right bank it remained in a 15 degree bank --- neutral spiral stability. Anybody else have similar results? Now I can see why RVers buy wing levelers. As for the "G" testing, I had originally planned to test up to 6 g's. But, good grief, 4G's is kinda painful. If I'm sloppy enough in aerobatics to pass 4G's then just shoot me. All of these test flights I have done (from the first one where I discovered that it really would fly, to today's 5th flight, where I witnessed the wings stay on the airplane in a 4G turn) have dramatically boosted my confidence in my airplane. When I am finished testing it I'll feel quite comfortable putting my wife, kids or friends in the back seat (one at a time, of course). Airplane Gripe List (and solutions): Each flight I take my little flight test cards with me on a knee board and I record the results and my airplane "gripe list" onto a microrecorder. Ahn, a fellow lister, helped me rig up a system that has made this quite professional. He told me to get a tiny earpiece and cut off the end (nipple) so it would fit in the cup of my headphone earpiece. I just taped it in there. Then I plug the other end of the earpiece in the mike jack of my microrecorder. So, when I talk into my headset microphone it's picked up in the recorder through the earpiece. And, since I wear a flight suit with all the fuzzy velcro pieces I just put a piece of velcro on my microrecorder and stick the recorder to my chest. Works like a charm and I don't have to shout into the recorder over the airplane noise any more. I have fought with an oil leak from day #1. It seemed to be coming from the oil temperature probe or the oil filter. I replaced the filter, learned from a fellow lister how to tighten it to get the proper torque, tightened the oil temperature probe, etc. I just couldn't find or stop the leak. Finally, I was talking to an old time mechanic and he asked me if I had a gasket under the oil temperature probe. Gasket? Duhhh. Didn't know it required one. Believe me --- it does. Problem solved. Lesson Learned: Tell everybody you know what your problems are and somebody will hit upon the solution. I was getting way too much voltage (15.1v). Unfortunately I had buried the voltage regulator deep in the bowels near the battery (RV-4 guys know what I'm talking about.). So I had to dig it out, rewire it, and put it in a more accessible place so I could adjust the voltage down. Lesson learned: Don't bury the adjustable voltage regulator. I had a hard time seeing my Skyforce IIIC GPS. It was at the bottom of the panel and it needed to be angled up to my face. So I remounted the GPS to face up a little and it was much better, but if the sun hits it just right it's hard to see. So I made a little bonnet out of black cardboard for the GPS and I started wearing a hat. The hat made the most difference --- in fact, it's amazing how much the hat helped me see all my instruments. Lesson Learned: Wear a hat! I've had all kinds of little problems that I've discovered each flight. For example, one flight I suddenly couldn't hear myself when I spoke in the microphone (sidetone). So when I put the airplane away I went through the radio manual to figure out how to turn up the sidetone. I thought maybe the whole system was screwed up and imagined what a pain it would be to rewire it. Then I took off the little sponge thing from the mike and discovered that the mike had been twisted up. So I twisted it back down and BINGO, instant sidetone --- no rewiring. Whew! Lesson Learned: Look for the simple solution first. Listers, I just gotta tell ya --- life is soooo gooooood. This airplane and I are quickly becoming best buddies. The visibility is unbelievable, the speed is awesome, and the quick response is stunning. And the fun of having other RVers come visit you and fly around with you is just too much fun! Keep riveting!!!! Clay Smith, RV-4, N9X, 16 hours Indiana ________________________________________________________________________________
Date: Sep 06, 2000
From: old ogre <jollyd(at)teleport.com>
Subject: Re: FW: Engine Misfire Intermittent
dumb question.....how new is the mag switch?....some of the mag switches had an ad that pertained to this problem....jolly in aurora, or...do not arcive jrdial wrote: > > A friend of mine in Marble Falls, TX has an engine problem that is > baffiling everybody around here. Plane is an RV6A. Anybody have any ideas. > Thanks > Dick Dial RV6 Building > > Thanks for the suggestion Dick. I'll see if I can find the RV list you > are > talking about. > > The engine problem as I have described it for other friends I have been > asking for help is: > > The RV-6A has a Lycoming 320 - H2AD engine. During the last few flights I > have noticed that the engine run up is normal, mag drop is about 75 rpm > both > left and right but about 10 to 15 minutes after take off I get a very short > miss fire (I noticed a rpm drop of as much as 25 to 50 rpm). The miss fire > has been noticed on both tanks, with and without electric fuel pump and on > several different loads of gas. Just sort of like the mag switch was > turned > to left or right briefly but not as much RPM drop. On a typical three hour > flight this may happen about 3 or 4 times but seems to subside later in the > flight. So, I changed plugs (RHM 38E).. that didn't do anything for the > problem but I did notice the new plugs had some evidence of lead fouling > after only a few hours so I installed another new set of plugs with a > higher > heat range (RHM 40E) but that didn't help either. The ignition harness > seems to be in good condition (the plane only has 150 hours since new but > the mags and an engine rebuild in 1996). > Then a couple of weeks ago I took the plane for about an hour flight > each way and the engine miss was much worse.. dropped from 2,400 to almost > 2,000 briefly a couple of times and then was normal the rest of the way > back > home, but really scared me. Back on the ground the engine runs smooth and > the mag drops are 75 each left and right and starts easy. So, I'm > concerned > about flying cross country again till I find the engine miss problem. > > The magneto is a Bendix D 4RN - 3000. The Serial number is H 19608 GR and > Part number is IO - 682555-14. > > Last week after chatting with a fellow at D&D magneto repair in Hobbs, New > Mexico I took the mag and harness off and sent it to him to overhaul and > replace the capacitors (Part number ES10-382807) to comply with CSB 662A. > When I got the mag back it's internal timing was off (the number one > cylinder lined up with the "B" index instead of the "K" like it should (so > the rotor points to cylinder 3 when it should be cylinder 1). After I > finally found this I decided to align the "B" and reinstalled the mag so I > could check to see if the original problem was fixed. Well.. it wasn't I > still have the same problem but now I don't have confidence in the mag was > rebuilt right so I don't know if I need to just replace it or look for > something else like maybe in the valve train. > ________________________________________________________________________________
From: Rv660wm(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: Odyssey PC680 battery
In a message dated 9/6/00 9:03:01 PM Eastern Daylight Time, Rywessel(at)AOL.COM writes: > They shipped the same > day. BTW, this battery only weighs 14.7Lbs! I am using the B&C version, and when I took it in to a local battery speciality store; he said that is an Odyssey. It is the 11 pound one. Several of my friends ran them for 2 years in 6's with O-360's and changed them out based on Nuckoll's comments, but they were still cranking the engine's fine. Mine is mounted over the rudder pedal crossmembers, but I see the new 9A has one mounted on the engine side of the firewall which is where my friends had theirs. If I were doing it today, I would mount mine on the engine side also. Bernie Kerr 6A, 50 hours and down for painting :>( ________________________________________________________________________________
Date: Sep 06, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: wing skeleton construction (6)
Bob, I think you need to reread those instructions. As I recall Van wants you to drill the main ribs, then align them with the tip ribs and back drill the tip ribs. This is done on the bench. Then when installing the main ribs you can backdrill the spar through the main ribs and then cleco the previously drilled tip rib in place. Does this make any sense? -- Gary Zilik - Pine Junction, Colorado RV-6A N99PZ Flying Engine: Aerosport Power O-360-A1A Prop: Sensenich 72FM8S9-1-83 ________________________________________________________________________________
From: "Jerry Calvert" <rv6bldr(at)home.com>
Subject: Re: wing skeleton construction (6)
Date: Sep 06, 2000
Bob, You can do it either way. I choose to assemble the ribs to the front and rear spars while the spars were laying across a couple of saw horses. Then plumb the assembly once it is in the jig. I thought it was much easier to drill the ribs doing this way. Jerry Calvert Edmond Ok -6 fuselage ----- Original Message ----- From: <Bobpaulo(at)AOL.COM> Sent: Wednesday, September 06, 2000 7:46 PM Subject: RV-List: wing skeleton construction (6) > > guys, i see in orndorff videos, sam buch., and nearly all the homepages i > have visited that the ribs are attached on the jig, HOWEVER, the directions > say to do this on the workbench. am i missing something? > suggestions??????????? bob in ark, thanx in advance > > ________________________________________________________________________________
Date: Sep 06, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Burlington - Don't forget to mark your calendars
Listers, Don't forget to mark your calendars for the 5th Annual RV Fly-In at Burlington, Colorado on September 22nd - 24th 2000. Friday is for early arrivals and a great evening dinner with fellow flyers and builders. Saturday is the main event with forums by Larry Vetterman, Dana Boucher, Bob Brashear and Bob Nuckolls. There is a simple speed dash (A Race) planned for those who want to prove the speeds they post are real. And for those not interested in racing there will be a Poker Run. In the evening is the Famous Steak Dinner Banquet followed by the awards presentation and playing of the poker hands. Sunday is for sleeping late and finally goin home. For more information goto http://www.geocities.com/zilik/burlington.html Last year we had over 50 RV's and even a couple of spam cans. This is a builders paradise so no matter how you arrive you don't want to miss the 5th Annual RV Fly-In, or for some, drive-in. -- Gary Zilik - Pine Junction, Colorado RV-6A N99PZ Flying Engine: Aerosport Power O-360-A1A Prop: Sensenich 72FM8S9-1-83 ________________________________________________________________________________
From: "Vince Welch" <vwelch(at)knownet.net>
Subject: Re: wing skeleton construction (6)
Date: Sep 06, 2000
I riveted my ribs to the front and rear spars with the assembly clecoed together and laying across two saw horses. Then the skeleton was jigged up, leveled, aligned and clamped into place. Vince Welch RV-8A Wings Roaming Shores, Ohio ----- Original Message ----- From: <Bobpaulo(at)AOL.COM> Sent: Wednesday, September 06, 2000 8:46 PM Subject: RV-List: wing skeleton construction (6) > > guys, i see in orndorff videos, sam buch., and nearly all the homepages i > have visited that the ribs are attached on the jig, HOWEVER, the directions > say to do this on the workbench. am i missing something? > suggestions??????????? bob in ark, thanx in advance > > ________________________________________________________________________________
Date: Sep 06, 2000
From: Larry Olson <lolson(at)doitnow.com>
Subject: Motor mount / intake manifold interferance
Help... Over the weekend I mounted my 0320 A2A to my RV6. This engine was originally a conical mount. I had it converted to Dynafocal by Divco. Today I started to mount the intake manifolds (tubes) to the sump. The back two (cylinder 3 & 4) have a problem. If you look into the plenum from the side where the rubber hose attaches the tube, the upper part of the flange nearest the motor mount is about 3/16" obstructed by the motor mount, the tubes that comes up from the battery area. 0320 A2A on a RV6 (not A) is supposed to work. I tried to illustrate below. Any advise? (on the mount problem, not my ASCII graphics abilities) I could email a digital picture if that would help. |------------------------------------------------| | | ---| <-- (front intake flange) --> |--- ---| |--- | | |-----| (sump) |-----| | | ---| |--- O---| (rear intake w/mount) |---O |------------------------------------| (View - laying on the ground looking up) Thanks, Larry Olson Cave Creek, AZ RV6 - Firewall Forward ________________________________________________________________________________
Date: Sep 06, 2000
From: Charlie and Tupper England <cengland(at)netdoor.com>
Subject: Re: Kit Audio Panel
Charlie and Tupper England GRAYK9(at)AOL.COM wrote: > > > Has anyone tried the kit audio panel from RST Engineering? If so how do you > like it? > Chuck > RV6 > A friend has an older version audio panel/intercom in his C182. Works fine, you just have to switch to 'isolate' to transmit on his. I'm sure the new ones don't require that. I like RST stuff. My 10 year old RST headphones are my favorites of 4 different brands, including some DC's. They are also my wife's favorite. Guess who wears them. You do need to know how to solder & identify electronic components, but any ham radio operator should be able to help you with that. Charlie flying -4 ________________________________________________________________________________
From: Rquinn1(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: RV Canopy fairing
Vans has a molding strip for the windscreen Part no. C-630 for $42.31. After seeing other RV builders fight the fiberglass installation. I would like to try an easer solution. .Has any one used it and if so how did it work. Thanks Rollie & Rod Finishing kit RV6A N799RQ (Reserved) ________________________________________________________________________________
From: Rvmils(at)AOL.COM
Date: Sep 06, 2000
Subject: Re: Smooth Prime
What do you use to thinned it with? Carey Mills ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Re: wing skeleton construction (6)
Date: Sep 06, 2000
Bob, I am working on assembling the wing skeleton as we speak and I am doing mine on the workbench. I will drill and cleco the ribs on the workbench after careful measuring and locating of the rib locations. I called Vans the other day about an unrelated matter and we got to talking about this. I think it was Scott, but he said he's always puts the wings together before putting the spars in the jig. The jig will be used to true everything up and allow and easy way to mount the skins. I've just started documenting the wing assembly process and it can be seen here. There is no link yet on the main page. Click here. http://mnellis.jnet.net/RV-6_Page/wings_assembly.htm Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ----- Original Message ----- From: <Bobpaulo(at)AOL.COM> Sent: Wednesday, September 06, 2000 8:46 PM Subject: RV-List: wing skeleton construction (6) > > guys, i see in orndorff videos, sam buch., and nearly all the homepages i > have visited that the ribs are attached on the jig, HOWEVER, the directions > say to do this on the workbench. am i missing something? > suggestions??????????? bob in ark, thanx in advance > > ________________________________________________________________________________
From: "Emrath" <Emrath(at)home.com>
Subject: Re: 125 hr. obs.
Date: Sep 06, 2000
You might try painting the inside of the cowling and the firewall with a fire resistant paint that one of the local EZ builders is using. The stuff is from HI-Grade at 800-783-2449 Its called 447 Epoxy but I heard they have a different formulation that is called something else. Let me know what you find out.......... Marty in Brentwood, Fuselage almost ready to skin ----- Original Message ----- From: "Gary Zilik" <zilik(at)bewellnet.com> Sent: Tuesday, September 05, 2000 1:45 PM Subject: Re: RV-List: 125 hr. obs. > > I noticed the inside of my S-type cowl turning brown from the exhaust pipe > heat after just a couple of hours. I cleaned the area as well as I could of > greas and grime and then stuck aluminum tape to the inside of the cowl as a > heat reflector. Seems to work well. The plane is painted now and shows no > heat scars on the outside. The tape can be found at most hardware stores and > is used in heating and A/C ducting. > > Gary Zilik > RV-6A - 90hrs. > > > > > Real good update for us. Now where do I get the paint for the cowling? > > > > > > > > > > 14. Bottom of S-glass epoxy cowl is brown from the heat. I should > > > have > > > taken L. Vetterman's advice & put heat shield paint inside before > > > oil got on > > > it. I do have the redesigned exhaust for theis cowl. > > > > > ________________________________________________________________________________
From: KBoatri144(at)AOL.COM
Date: Sep 07, 2000
Subject: Re: Smooth Prime
In a message dated 9/6/00 10:46:04 PM Eastern Daylight Time, Rvmils writes: << What do you use to thinned it with? Carey Mills >> Tap water. I think Aircraft Spruce sells it... ;-) Kyle Boatright - Kennesaw, GA RV-6 Slider, O-320/Aymar-Demuth ________________________________________________________________________________
From: "Ken Glover" <wirraway(at)bravo.net.au>
Subject: Re: Report: Henry Gorgas Builder's Workshop (Long)
Date: Sep 07, 2000
<<< Following is a report on the two-day RV builders workshop I attended > last week given by Henry Gorgas. >>> Thanks George for posting your well written in depth report on Henry's workshop. Sure sounds like you guys had a "full on" learning experience. That post should be added to Vans FAQ.......as it covers a lot of interesting and very important issues. For those builders in Australia/New Zealand, that have not yet taken the plunge, or are a little unsure of their skills, Sam Richards (RV6 builder) is planing to run a series of RV schools, similar to what is being offered in the US. Sam has a very strong background in metal work, electronics and engineering skills. He also has a professional teaching background. Location of the school is the beautiful Hunter Valley. Anyone interested can contact Sam on 02 44957 4465 or samrv6(at)bravo.net.au BTW Sam is away in the US till the end of the month. In the meantime, if anyone would like information on his building school, please contact myself and I will pass on your details etc. Ken Glover Hunter Valley Australia ________________________________________________________________________________
From: Jim Sears <sears(at)searnet.com>
Subject: Re: Smooth Prime
Date: - - - , 20-
My experience with Smooth Prime was not good. I was given some to try on mine by a KR-2 builder. He really likes the stuff. I liked the way it went on with the little roller. Then I did my sanding. I was used to wet sanding everything; so, that's what I did. However, the stuff would rise in tiny bubbles. I didn't dawn on me what was happening, at first; but, I finally realized what it was. For me, the bubbles would appear with water or thinner. I sanded all of it off the cowl, wing tips, and gear fairings. After I had removed all of it, the KR-2 builder told me I wasn't supposed to wet sand it. He had called the manufacturer to find out. Nowhere in the manual could I find that it couldn't be wet sanded. Not good. After that experience, I tried PPG's fast fill primer called K36. That stuff was wonderful to use. It could fill pin holes and would even fill some irregularities. Even if I got a persistant pin hole, a touch with the finger would get rid of it. The paint would just fill in behind it. It was resistant to runs, too. I'll never use a water based primer again when there's something on the market like K36. Jim Sears in KY RV-6A N198JS ________________________________________________________________________________
From: "Rick Lutes" <rlutes(at)owc.net>
Subject: Re: FW: Engine Misfire Intermittent
Date: Sep 07, 2000
Dick, I had similar engine missing scenario that turned out to be one or both of the mags. I originally thought it was a valve sticking, but after having the mags (400 hr since new Slicks) serviced by a local accessory shop in Rockford, IL, I've had no further problems. The shop said there was some contamination on the points on one of the mags. Rick Lutes RV-4, Hampshire, IL ----- Original Message ----- From: "jrdial" <jrdial@hal-pc.org> Sent: Wednesday, September 06, 2000 6:24 PM Subject: RV-List: FW: Engine Misfire Intermittent > > > A friend of mine in Marble Falls, TX has an engine problem that is > baffiling everybody around here. Plane is an RV6A. Anybody have any ideas. > Thanks > Dick Dial RV6 Building > > > Thanks for the suggestion Dick. I'll see if I can find the RV list you > are > talking about. > > The engine problem as I have described it for other friends I have been > asking for help is: > > The RV-6A has a Lycoming 320 - H2AD engine. During the last few flights I > have noticed that the engine run up is normal, mag drop is about 75 rpm > both > left and right but about 10 to 15 minutes after take off I get a very short > miss fire (I noticed a rpm drop of as much as 25 to 50 rpm). The miss fire > has been noticed on both tanks, with and without electric fuel pump and on > several different loads of gas. Just sort of like the mag switch was > turned > to left or right briefly but not as much RPM drop. On a typical three hour > flight this may happen about 3 or 4 times but seems to subside later in the > flight. So, I changed plugs (RHM 38E).. that didn't do anything for the > problem but I did notice the new plugs had some evidence of lead fouling > after only a few hours so I installed another new set of plugs with a > higher > heat range (RHM 40E) but that didn't help either. The ignition harness > seems to be in good condition (the plane only has 150 hours since new but > the mags and an engine rebuild in 1996). > Then a couple of weeks ago I took the plane for about an hour flight > each way and the engine miss was much worse.. dropped from 2,400 to almost > 2,000 briefly a couple of times and then was normal the rest of the way > back > home, but really scared me. Back on the ground the engine runs smooth and > the mag drops are 75 each left and right and starts easy. So, I'm > concerned > about flying cross country again till I find the engine miss problem. > > The magneto is a Bendix D 4RN - 3000. The Serial number is H 19608 GR and > Part number is IO - 682555-14. > > Last week after chatting with a fellow at D&D magneto repair in Hobbs, New > Mexico I took the mag and harness off and sent it to him to overhaul and > replace the capacitors (Part number ES10-382807) to comply with CSB 662A. > When I got the mag back it's internal timing was off (the number one > cylinder lined up with the "B" index instead of the "K" like it should (so > the rotor points to cylinder 3 when it should be cylinder 1). After I > finally found this I decided to align the "B" and reinstalled the mag so I > could check to see if the original problem was fixed. Well.. it wasn't I > still have the same problem but now I don't have confidence in the mag was > rebuilt right so I don't know if I need to just replace it or look for > something else like maybe in the valve train. > > ________________________________________________________________________________
Subject: Re: Smooth Prime
From: pcondon(at)csc.com
Date: Sep 07, 2000
09/07/2000 09:07:29 AM Water.....believe it or not. When it cures I coulden't find anything(chemical) to attack it.See my prior post. Rvmils(at)AOL.COM@matronics.com on 09/06/2000 10:46:04 PM Please respond to rv-list(at)matronics.com; Please respond to Rvmils(at)AOL.COM Sent by: owner-rv-list-server(at)matronics.com cc: Subject: Re: RV-List: Re: Smooth Prime What do you use to thinned it with? Carey Mills ________________________________________________________________________________
Subject: Re: Smooth Prime
From: pcondon(at)csc.com
Date: Sep 07, 2000
09/07/2000 09:09:32 AM Why are you wet sanding the primer ?? Jim Sears (at)matronics.com on 09/07/2000 05:25:20 AM Please respond to rv-list(at)matronics.com; Please respond to Jim Sears Sent by: owner-rv-list-server(at)matronics.com cc: Subject: Re: RV-List: Re: Smooth Prime My experience with Smooth Prime was not good. I was given some to try on mine by a KR-2 builder. He really likes the stuff. I liked the way it went on with the little roller. Then I did my sanding. I was used to wet sanding everything; so, that's what I did. However, the stuff would rise in tiny bubbles. I didn't dawn on me what was happening, at first; but, I finally realized what it was. For me, the bubbles would appear with water or thinner. I sanded all of it off the cowl, wing tips, and gear fairings. After I had removed all of it, the KR-2 builder told me I wasn't supposed to wet sand it. He had called the manufacturer to find out. Nowhere in the manual could I find that it couldn't be wet sanded. Not good. After that experience, I tried PPG's fast fill primer called K36. That stuff was wonderful to use. It could fill pin holes and would even fill some irregularities. Even if I got a persistant pin hole, a touch with the finger would get rid of it. The paint would just fill in behind it. It was resistant to runs, too. I'll never use a water based primer again when there's something on the market like K36. Jim Sears in KY RV-6A N198JS ________________________________________________________________________________
Date: Sep 07, 2000
From: Bill VonDane <bvondane(at)atmel.com>
Subject: FW: RV-8A: Setting Ailerons in trail
Dave & I just finished setting our ailerons/flaps in trail. Tried the plywood template and found it much easier to use the tooling holes in the wing and ailerons with a tight string. Worked well. Chuck & Dave Rowbotham RV-8A Niantic, CT ________________________________________________________________________________
From: OrndorffG(at)AOL.COM
Date: Sep 07, 2000
Subject: Re: Kit Audio Panel
We have been flying this panel for over 300 hours in our -6A and are very pleased with it. George and Becki Orndorff ________________________________________________________________________________
Date: Sep 07, 2000
From: Chris Browne <cebrowne(at)earthlink.net>
Subject: Re: Setting Ailerons in trail
Make sure the tooling holes are actually coincident with the wing chord. Mine were off enough to make a difference. Chris Browne -6A finish Atlanta Bill VonDane wrote: > > Dave & I just finished setting our ailerons/flaps in trail. Tried the > plywood template and found it much easier to use the tooling holes in the > wing and ailerons with a tight string. Worked well. > > Chuck & Dave Rowbotham > RV-8A > Niantic, CT > ________________________________________________________________________________
From: "Jim Bower" <rvbuilder(at)hotmail.com>
Subject: Re: wing skeleton construction (6)
Date: Sep 07, 2000
A heartfelt thanks from me to all of you for this thread. I just finished my main spars and I was getting ready to put them on the jig. Now I think I'll build up the ribs off the jig then use it to true them up. >From: "Mike Nellis" <mnellis(at)emailusa.net> >Reply-To: rv-list(at)matronics.com, "Mike Nellis" >To: , >Subject: Re: RV-List: wing skeleton construction (6) >Date: Wed, 6 Sep 2000 22:13:43 -0400 > > >Bob, > >I am working on assembling the wing skeleton as we speak and I am doing >mine >on the workbench. I will drill and cleco the ribs on the workbench after >careful measuring and locating of the rib locations. I called Vans the >other day about an unrelated matter and we got to talking about this. I >think it was Scott, but he said he's always puts the wings together before >putting the spars in the jig. The jig will be used to true everything up >and allow and easy way to mount the skins. > >I've just started documenting the wing assembly process and it can be seen >here. There is no link yet on the main page. Click here. >http://mnellis.jnet.net/RV-6_Page/wings_assembly.htm > >Mike Nellis - RV-6 Wings N699BM (res) >Plainfield, IL >http://mnellis.jnet.net/rv-6_page > >----- Original Message ----- >From: <Bobpaulo(at)AOL.COM> >To: >Sent: Wednesday, September 06, 2000 8:46 PM >Subject: RV-List: wing skeleton construction (6) > > > > > > guys, i see in orndorff videos, sam buch., and nearly all the homepages >i > > have visited that the ribs are attached on the jig, HOWEVER, the >directions > > say to do this on the workbench. am i missing something? > > suggestions??????????? bob in ark, thanx in advance > > > > > > ________________________________________________________________________________
From: RotaVR(at)AOL.COM
Date: Sep 07, 2000
Subject: Re: Pneumatic Tailwheel
In a message dated 9/6/00 3:17:50 PM Central Daylight Time, don_mei(at)hotmail.com writes: << I was wondering if any of you are still running the Andair pneumatic tailwheel. >> I'm still running one on my RV-4. I always kept close to 70# of air pressure and have had no "going flat" problems. I did find it surprising that Andair did not have any pneumatic tires with them at OshKosh. However they claimed to still be selling and supporting same. Steve Schmitz ________________________________________________________________________________ Thread-Index: AcAYhgxRXBL/fZfEQoe3MYbLwAt2YwAW6X+g Thread-Topic: RV-List: wing skeleton construction (6)
From: "Bob Japundza" <Bob.Japundza(at)realmed.com>
Subject: wing skeleton construction (6)
Date: Sep 07, 2000
Let me put some "twist" (no pun intended) into putting together the wing skeleton on the bench...avoid drilling the reinforcing angles that attach to the ribs until you have everything on the jig. I predrilled the angles on the bench, attached them with the AN-3 bolts through the spar, mounted the wing in the jig, installed/leveled everything including the leading edge ribs. Then, I drilled through the predrilled holes in the angles into the ribs. You will find that to get really good alignment of the leading edge ribs the spar has to twist a very slight amount; if the main ribs are already drilled/clecoed to the angles the wing will not twist even a slight amount to align the leading edge ribs and you will not get a good fit when you skin the leading edges/tanks. When I followed this on the second wing, everything--skins and all--fit nearly perfectly. Bob Japundza RV-6 N244BJ O-360C/S flying 33 hours down for electronic ignition install -----Original Message----- From: Mike Nellis [mailto:mnellis(at)emailusa.net] Sent: Wednesday, September 06, 2000 9:14 PM Subject: Re: RV-List: wing skeleton construction (6) Bob, I am working on assembling the wing skeleton as we speak and I am doing mine on the workbench. I will drill and cleco the ribs on the workbench after careful measuring and locating of the rib locations. I called Vans the other day about an unrelated matter and we got to talking about this. I think it was Scott, but he said he's always puts the wings together before putting the spars in the jig. The jig will be used to true everything up and allow and easy way to mount the skins. I've just started documenting the wing assembly process and it can be seen here. There is no link yet on the main page. Click here. http://mnellis.jnet.net/RV-6_Page/wings_assembly.htm Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ----- Original Message ----- From: <Bobpaulo(at)AOL.COM> Sent: Wednesday, September 06, 2000 8:46 PM Subject: RV-List: wing skeleton construction (6) > > guys, i see in orndorff videos, sam buch., and nearly all the homepages i > have visited that the ribs are attached on the jig, HOWEVER, the directions > say to do this on the workbench. am i missing something? > suggestions??????????? bob in ark, thanx in advance > > ________________________________________________________________________________
Date: Sep 07, 2000
From: "Owens, Laird" <Owens(at)aerovironment.com>
Subject: Homecoming?
To those who made it to Homecoming, I haven't heard any pilot reports about Homecoming. Anything interesting happen? How was the weather? My father and I scrubbed due to the weather forcast. At least 4 others from the area scrubbed as well, but I know at least 4 others from here made it. I also saw that Brian Denk (great paint job Brian!) got stuck at Madera. I guess it ended up being a good decision even though some others made it. Laird Owens RV-6, N515L, 78 hrs O-360, Sensenich (83) SoCal (Simi Valley) ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Bart Lalonde Engine Advice
Date: Sep 07, 2000
>This also happened to me on an engine from Bart but I discovered the problem >when installing the starter. Aero Sport corrected the problem as soon as I >informed them. Just want to reiterate that, the subject line notwithstanding, this is NOT a Bart Lalonde problem, nor is it even limited to overhauled engines per se. Brent's engine was factory NEW from Vans, and the starter had the correct part number for the engine, but the wrong Bendix gear. This happened to another local RV-6 builder about a year ago, also on a factory new engine with a factory installed started. Ken wrote an article in the RVator about it 6 or 8 months ago. Apparently Sky-Tek has shipped out some starters with the wrong gear on them, so even though the part number is right, the starter is WRONG. In one case, it just chewed up the ring gear. In Brent's case, the starter casting broke and the starter FELL OFF and was hanging by its wire. He was lucky it didn't swing into the prop. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Bart Lalonde Engine Advice
Date: Sep 07, 2000
>This also happened to me on an engine from Bart but I discovered the problem >when installing the starter. Aero Sport corrected the problem as soon as I >informed them. Just want to reiterate that, the subject line notwithstanding, this is NOT a Bart Lalonde problem, nor is it even limited to overhauled engines per se. Brent's engine was factory NEW from Vans, and the starter had the correct part number for the engine, but the wrong Bendix gear. This happened to another local RV-6 builder about a year ago, also on a factory new engine with a factory installed started. Ken wrote an article in the RVator about it 6 or 8 months ago. Apparently Sky-Tek has shipped out some starters with the wrong gear on them, so even though the part number is right, the starter is WRONG. In one case, it just chewed up the ring gear. In Brent's case, the starter casting broke and the starter FELL OFF and was hanging by its wire. He was lucky it didn't swing into the prop. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Bart Lalonde Engine Advice
Date: Sep 07, 2000
>This also happened to me on an engine from Bart but I discovered the problem >when installing the starter. Aero Sport corrected the problem as soon as I >informed them. Just want to reiterate that, the subject line notwithstanding, this is NOT a Bart Lalonde problem, nor is it even limited to overhauled engines per se. Brent's engine was factory NEW from Vans, and the starter had the correct part number for the engine, but the wrong Bendix gear. This happened to another local RV-6 builder about a year ago, also on a factory new engine with a factory installed started. Ken wrote an article in the RVator about it 6 or 8 months ago. Apparently Sky-Tek has shipped out some starters with the wrong gear on them, so even though the part number is right, the starter is WRONG. In one case, it just chewed up the ring gear. In Brent's case, the starter casting broke and the starter FELL OFF and was hanging by its wire. He was lucky it didn't swing into the prop. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <stuckle(at)ifc.utc.com>
Subject: Accessories Catalog in PDF Format
Date: Sep 07, 2000
"Stucklen, Frederic IFC" Anybody know where I might find Van's Accessories catalog on his web site, or for that matter, if it's available..... Fred Stucklen N925RV E. Windsor, Ct. 06088 ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Bart Lalonde Engine Advice
Date: Sep 07, 2000
>This also happened to me on an engine from Bart but I discovered the problem >when installing the starter. Aero Sport corrected the problem as soon as I >informed them. Just want to reiterate that, the subject line notwithstanding, this is NOT a Bart Lalonde problem, nor is it even limited to overhauled engines per se. Brent's engine was factory NEW from Vans, and the starter had the correct part number for the engine, but the wrong Bendix gear. This happened to another local RV-6 builder about a year ago, also on a factory new engine with a factory installed started. Ken wrote an article in the RVator about it 6 or 8 months ago. Apparently Sky-Tek has shipped out some starters with the wrong gear on them, so even though the part number is right, the starter is WRONG. In one case, it just chewed up the ring gear. In Brent's case, the starter casting broke and the starter FELL OFF and was hanging by its wire. He was lucky it didn't swing into the prop. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: Smooth Prime
Date: Sep 07, 2000
> PPG K36 is the "Finest Primer" I have ever used( in that as you will > note on the instructions) it can be thinned to fill or just cover. Another > feature of the primer is it requires no sealer between it and the paint > since it is actually a primer/sealer. > Biggest problem with the waterborne paints\primers is > durability,touch-up and that WET LOOK show finish. Remember to not only wet > sand your primer but also block sand using a guide coat to show all low > spots. In defense of Smooth Prime, now called "UV Smooth Prime", remember that it contains UV blockers that are essential for preventing sun damage and deterioration of the underlying fiberglass parts, especially epoxy parts such as the new S cowls, emp fairings, and spinners. I just ordered the tech sheets on PPG K36, it is indeed an acrylic urethane based product (good), but has no UV protection (bad). I researched their K38 high-build primer as an alternative to Smooth Prime and learned it also has no UV protection whatsoever. For those interested, all the PPG stuff can be downloaded at www.ppgrefinish.com, or via their faxback system at 800-450-2654. BTW, Smooth Prime is also a sealer allowing direct application of the topcoat. Smooth Prime is intended to be dry sanded exclusively. We should not judge this product on the experience of one person who sanded it incorrectly. Smooth Prime is a polyurethane product and as such is likely to be far more durable than any of the polyester filler/primers. Don't be misled by the fact that it is water-based - all H2o completely evaporates leaving a completely chemically crosslinked substance. That, combined with it's UV blocking characteristics, combined with it's great dry sandability properties make it the top choice in my book. Frankly I'd love to use K36 or K38 as a less expensive alternative and readily available alternative to Smooth Prime, but neither K36 or K38, which would also be very compatible with the PPG Concept I will be using as a topcoat, have the UV protection. Am I mistaken, or is UV protection important for the epoxy parts we're using? Anyone have an alternative? Randy Lervold RV-8, #80500, cowling (about to prime) www.rv-8.com Home Wing VAF ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: Pneumatic Tailwheel
Date: Sep 07, 2000
> << I was wondering if any of you are still running the Andair pneumatic > tailwheel. >> > > I'm still running one on my RV-4. I always kept close to 70# of air > pressure and have had no "going flat" problems. I did find it surprising > that Andair did not have any pneumatic tires with them at OshKosh. However > they claimed to still be selling and supporting same. > Steve Schmitz Even though I bought one of the Andair pneumatic tailwheels at OSH last year, based on the experience of several listers I'm not sure I have the confidence to actually use it in daily flying. Aha, I believe I have another alternative! Go-Peds use a solid rubber wheel that is similar in size and shape to what we need for a tailwheel. The standard Go-Ped wheel is black plastic and probably not strong enough, but the aftermarket is now offering billet wheels using the same solid rubber tire. This looks like a great solution to me. I just bought a Go-Ped for my daughter and I (really fun!) and will take a wheel off soon to see if it fits the standard tailwheel axle/bolt. If so then any one of the aftermarket billet styles would work great. I'll report back to the list in a few days after checking it out. In the mean time you can check out one of the leading suppliers of these billet wheels at www.enginetrix.com/goped-customparts.htm. They even make them in several anodized colors! Randy Lervold RV-8, #80500, cowling www.rv-8.com Home Wing VAF ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <stuckle(at)ifc.utc.com>
Subject: Accessories catalog in .PDF format
Date: Sep 07, 2000
"Stucklen, Frederic IFC" Guess I should be more clear. I'm looking for the accessories catalog in .pdf format so I can down load it into my home computer. Does it exist, and if so where... Fred Stucklen N925RV E. Windsor, Ct. 06088 writes: > > > > Anybody know where I might find Van's Accessories catalog on his web > site, > or for that matter, if it's available..... > > Fred Stucklen > N925RV > E. Windsor, Ct. 06088 ________________________________________________________________________________
From: "Bill Shook" <billshook(at)mindspring.com>
Subject: Re: Smooth Prime
Date: Sep 07, 2000
I suspect he was wet sanding the primer to give a really smooth finish. I've painted a lot of fiberglass and we always wet sanded the primer. The finish is mirror perfect afterwards with no ill effects provided you didn't wait until the next week to paint. Bill ----- Original Message ----- From: <pcondon(at)csc.com> Sent: Thursday, September 07, 2000 9:04 AM Subject: Re: RV-List: Re: Smooth Prime > > Why are you wet sanding the primer ?? > > > Jim Sears (at)matronics.com on 09/07/2000 05:25:20 AM > > Please respond to rv-list(at)matronics.com; Please respond to Jim Sears > > > Sent by: owner-rv-list-server(at)matronics.com > > > To: rv-list > cc: > > Subject: Re: RV-List: Re: Smooth Prime > > > My experience with Smooth Prime was not good. I was given some > to try on mine by a KR-2 builder. He really likes the stuff. I liked > the > way it went on with the little roller. Then I did my sanding. I was > used to wet sanding everything; so, that's what I did. However, the > stuff would rise in tiny bubbles. I didn't dawn on me what was > happening, at first; but, I finally realized what it was. For me, the > bubbles would appear with water or thinner. I sanded all of it off the > cowl, wing tips, and gear fairings. After I had removed all of it, the > KR-2 builder told me I wasn't supposed to wet sand it. He had > called the manufacturer to find out. Nowhere in the manual could I > find that it couldn't be wet sanded. Not good. > > After that experience, I tried PPG's fast fill primer called K36. That > stuff was wonderful to use. It could fill pin holes and would even fill > some irregularities. Even if I got a persistant pin hole, a touch with > the finger would get rid of it. The paint would just fill in behind it. > It was resistant to runs, too. I'll never use a water based primer again > when there's something on the market like K36. > > Jim Sears in KY > RV-6A N198JS > > ________________________________________________________________________________
From: "John" <fasching(at)amigo.net>
"Stucklen, Frederic IFC"
Subject: Re: Accessories catalog in .PDF format
Date: Sep 07, 2000
Sure...just go to Van's web page...Van's Aircraft.com and you can click on the accessory "link": and download the entire catalog in pdf form...John ________________________________________________________________________________
Date: Sep 07, 2000
From: Mike Thompson <grobdriver(at)yahoo.com>
Subject: Re: RV-6A Crash
> The pilot stated that while on final approach to runway 36, he > maintained > about 80 mph until clear of the trees at the end of the runway. He > then > reduced engine power and descended toward the runway. The left wing > dropped > down between 20-30 degrees, and he applied right aileron control and > engine > power in an attempt to correct the left roll. The engine did not seem > to > respond and the aircraft remained in the left roll. The aircraft > descended > nose down, left wing down, and collided with the runway. 70 - 80 MPH impacting from perhaps 50 feet, in a roll? 2 uninjured? These things are better than Volvos! :) I'd like to see a picture of _his_ G-meter! Mike Thompson Austin, TX -6 N140RV (Reserved) Fuselage ________________________________________________________________________________
Date: Sep 07, 2000
From: "Owens, Laird" <Owens(at)aerovironment.com>
Subject: UV protection/K 36 primer
Randy, UV will degrade the epoxy over time, but it's a very minor issue with the RV parts. It's important on structural load caring components where the stress calculations are done based on the strength of the material (in this case fiberglass) and the matrix that holds it together. If the matrix deteriorates to the point where it won't hold the fibers in place under stress, particularly compression, that's bad. The good news is that there are no parts on the RV that are load bearing components where the part is stressed anywhere near what would be considered critical. An interesting side note. I just asked a friend here at work who was employed at Scaled Composites and who also built 2 EZ's, about what they did for UV protection. He said they used to use a black primer to protect against UV, but later found out that most new paints protect against UV and have since eliminated using the UV base coats. If they don't worry about, I'm not going to. BTW, I recommend K36 for my Composite panels that I sell. That gray cowling you saw on my RV-6 up at Arlington was K36 . I love the stuff. It's way better than the old lacquer primers because they don't shrink up as much after they've cured. And it cures up very quickly. Laird Owens RV-6, N515L, 72 hrs O-360, Sensenich (83) Simi Valley, SoCal > PPG K36 is the "Finest Primer" I have ever used( in that as you will > note on the instructions) it can be thinned to fill or just cover. Another > feature of the primer is it requires no sealer between it and the paint > since it is actually a primer/sealer. > Biggest problem with the waterborne paints\primers is > durability,touch-up and that WET LOOK show finish. Remember to not only wet > sand your primer but also block sand using a guide coat to show all low > spots. Randy wrote: In defense of Smooth Prime, now called "UV Smooth Prime", remember that it contains UV blockers that are essential for preventing sun damage and deterioration of the underlying fiberglass parts, especially epoxy parts such as the new S cowls, emp fairings, and spinners. I just ordered the tech sheets on PPG K36, it is indeed an acrylic urethane based product (good), but has no UV protection (bad). I researched their K38 high-build primer as an alternative to Smooth Prime and learned it also has no UV protection whatsoever. For those interested, all the PPG stuff can be downloaded at www.ppgrefinish.com, or via their faxback system at 800-450-2654. BTW, Smooth Prime is also a sealer allowing direct application of the topcoat. Smooth Prime is intended to be dry sanded exclusively. We should not judge this product on the experience of one person who sanded it incorrectly. Smooth Prime is a polyurethane product and as such is likely to be far more durable than any of the polyester filler/primers. Don't be misled by the fact that it is water-based - all H2o completely evaporates leaving a completely chemically crosslinked substance. That, combined with it's UV blocking characteristics, combined with it's great dry sandability properties make it the top choice in my book. Frankly I'd love to use K36 or K38 as a less expensive alternative and readily available alternative to Smooth Prime, but neither K36 or K38, which would also be very compatible with the PPG Concept I will be using as a topcoat, have the UV protection. Am I mistaken, or is UV protection important for the epoxy parts we're using? Anyone have an alternative? Randy Lervold RV-8, #80500, cowling (about to prime) www.rv-8.com Home Wing VAF ________________________________________________________________________________
Date: Sep 07, 2000
From: Bruce Gray <brucegray(at)earthlink.net>
Subject: Re: UV protection/K 36 primer
WRT, PPG K-36. There is no UV protection in PPG primers or their DP epoxy line. All the UV protection is in the clear coat of their Base/Clear system. Bruce Glasair III "Owens, Laird" wrote: > > Randy, > > UV will degrade the epoxy over time, but it's a very minor issue with the RV parts. It's important on structural load caring components where the stress calculations are done based on the strength of the material (in this case fiberglass) and the matrix that holds it together. If the matrix deteriorates to the point where it won't hold the fibers in place under stress, particularly compression, that's bad. > > The good news is that there are no parts on the RV that are load bearing components where the part is stressed anywhere near what would be considered critical. > > An interesting side note. I just asked a friend here at work who was employed at Scaled Composites and who also built 2 EZ's, about what they did for UV protection. He said they used to use a black primer to protect against UV, but later found out that most new paints protect against UV and have since eliminated using the UV base coats. > > If they don't worry about, I'm not going to. > > BTW, I recommend K36 for my Composite panels that I sell. That gray cowling you saw on my RV-6 up at Arlington was K36 . I love the stuff. It's way better than the old lacquer primers because they don't shrink up as much after they've cured. And it cures up very quickly. > > Laird Owens RV-6, N515L, 72 hrs > O-360, Sensenich (83) > Simi Valley, SoCal > > > > PPG K36 is the "Finest Primer" I have ever used( in that as you > will > > note on the instructions) it can be thinned to fill or just cover. Another > > feature of the primer is it requires no sealer between it and the paint > > since it is actually a primer/sealer. > > Biggest problem with the waterborne paints\primers is > > durability,touch-up and that WET LOOK show finish. Remember to not only > wet > > sand your primer but also block sand using a guide coat to show all low > > spots. > > Randy wrote: > > In defense of Smooth Prime, now called "UV Smooth Prime", remember that it > contains UV blockers that are essential for preventing sun damage and > deterioration of the underlying fiberglass parts, especially epoxy parts > such as the new S cowls, emp fairings, and spinners. I just ordered the tech > sheets on PPG K36, it is indeed an acrylic urethane based product (good), > but has no UV protection (bad). I researched their K38 high-build primer as > an alternative to Smooth Prime and learned it also has no UV protection > whatsoever. For those interested, all the PPG stuff can be downloaded at > www.ppgrefinish.com, or via their faxback system at 800-450-2654. BTW, > Smooth Prime is also a sealer allowing direct application of the topcoat. > > Smooth Prime is intended to be dry sanded exclusively. We should not judge > this product on the experience of one person who sanded it incorrectly. > Smooth Prime is a polyurethane product and as such is likely to be far more > durable than any of the polyester filler/primers. Don't be misled by the > fact that it is water-based - all H2o completely evaporates leaving a > completely chemically crosslinked substance. That, combined with it's UV > blocking characteristics, combined with it's great dry sandability > properties make it the top choice in my book. > > Frankly I'd love to use K36 or K38 as a less expensive alternative and > readily available alternative to Smooth Prime, but neither K36 or K38, which > would also be very compatible with the PPG Concept I will be using as a > topcoat, have the UV protection. Am I mistaken, or is UV protection > important for the epoxy parts we're using? Anyone have an alternative? > > Randy Lervold > RV-8, #80500, cowling (about to prime) > www.rv-8.com > Home Wing VAF > ________________________________________________________________________________
Date: Sep 08, 2000
From: Frank and Dorothy <frankv(at)infogen.net.nz>
Subject: Re: Kit Audio Panel
GRAYK9(at)AOL.COM wrote: > > > Has anyone tried the kit audio panel from RST Engineering? If so how do you > like it? I built one... my notes on it are at http://gringo.whanganui.ac.nz/personal/frankv/rv/bunny/audioi.htm There's also a couple of photos there. In summary, its a good kit. However, it might be overkill for an RV -- it supports 2 COM radios, has a speaker output, an Aux input (CD player or whatever), plus a couple of other functions that I don't recall right now. Frank. ________________________________________________________________________________
From: "<Eric.J.Henson(at)chase.com>
(Content Technologies SMTPRS 2.0.15) with SMTP id for" ; Thu, 07 Sep 2000 15:39:38.-0400(at)matronics.com
Date: Sep 07, 2000
Subject: UV protection in primer
07 Sep 2000 15:39:38.-0400(at)matronics.com Hey Randy, this is not a flame I'm trying to learn more about the paint world too. I've restored my share of cars and have used most types of paint systems now (laquer, acrylic enamel, acrylic urethane and polys). Your post is the first time I have heard UV expressed as a desired trait of primer. Everything I have ever heard and read has given primers one purpose; provide a long term adhesion between the actual top coat and the surface being painted. The solids content in the paint serves as the UV block, which in turn protects the primer. If I had to make a choice between potential risks, as far as adhesion failure is concerned. I would say you run a greater risk of failure from using an unknown manufacturers product in your paint process than by sticking to only one manufacturers product line and disregarding Smooth Primes claims about UV protection. I can assure you, you can feel absolutely confident in the durability of PPG's product line (as well as SW and DuPont) I recomend that people don't get creative with their paint components but stay strictly within a manufacturers recomended products. Eric Henson Paint Junkie "Randy Lervold" <randy@rv-8.com> on 09/07/2000 01:35:26 PM Please respond to "rv-list(at)matronics.com, \"Randy Lervold\"" Subject: Re: RV-List: Re: Smooth Prime > PPG K36 is the "Finest Primer" I have ever used( in that as you will > note on the instructions) it can be thinned to fill or just cover. Another > feature of the primer is it requires no sealer between it and the paint > since it is actually a primer/sealer. > Biggest problem with the waterborne paints\primers is > durability,touch-up and that WET LOOK show finish. Remember to not only wet > sand your primer but also block sand using a guide coat to show all low > spots. In defense of Smooth Prime, now called "UV Smooth Prime", remember that it contains UV blockers that are essential for preventing sun damage and deterioration of the underlying fiberglass parts, especially epoxy parts such as the new S cowls, emp fairings, and spinners. I just ordered the tech sheets on PPG K36, it is indeed an acrylic urethane based product (good), but has no UV protection (bad). I researched their K38 high-build primer as an alternative to Smooth Prime and learned it also has no UV protection whatsoever. For those interested, all the PPG stuff can be downloaded at www.ppgrefinish.com, or via their faxback system at 800-450-2654. BTW, Smooth Prime is also a sealer allowing direct application of the topcoat. Smooth Prime is intended to be dry sanded exclusively. We should not judge this product on the experience of one person who sanded it incorrectly. Smooth Prime is a polyurethane product and as such is likely to be far more durable than any of the polyester filler/primers. Don't be misled by the fact that it is water-based - all H2o completely evaporates leaving a completely chemically crosslinked substance. That, combined with it's UV blocking characteristics, combined with it's great dry sandability properties make it the top choice in my book. Frankly I'd love to use K36 or K38 as a less expensive alternative and readily available alternative to Smooth Prime, but neither K36 or K38, which would also be very compatible with the PPG Concept I will be using as a topcoat, have the UV protection. Am I mistaken, or is UV protection important for the epoxy parts we're using? Anyone have an alternative? Randy Lervold RV-8, #80500, cowling (about to prime) www.rv-8.com Home Wing VAF ________________________________________________________________________________
From: "Richard White" <chiefs(at)teleport.com>
Subject: Re: Kit Audio Panel
Date: Sep 07, 2000
I bought an RST intercom. I didn't get all the parts that I should have, and never got the replacement parts. Don't expect any product support of any kind. Dick White RV-8 QB engine Newport, OR ----- Original Message ----- From: "Frank and Dorothy" <frankv(at)infogen.net.nz> Sent: Thursday, September 07, 2000 12:32 PM Subject: Re: RV-List: Kit Audio Panel > > GRAYK9(at)AOL.COM wrote: > > > > > > Has anyone tried the kit audio panel from RST Engineering? If so how do you > > like it? > > I built one... my notes on it are at > http://gringo.whanganui.ac.nz/personal/frankv/rv/bunny/audioi.htm > > There's also a couple of photos there. > > In summary, its a good kit. However, it might be overkill for an RV -- > it supports 2 COM radios, has a speaker output, an Aux input (CD player > or whatever), plus a couple of other functions that I don't recall right > now. > > Frank. > > ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: UV protection/K 36 primer
Date: Sep 07, 2000
> WRT, PPG K-36. There is no UV protection in PPG primers or their DP epoxy line. All the UV protection is in the clear coat of their Base/Clear system. > > Bruce > Glasair III What about the opaque non-clearcoat colors? Randy Lervold RV-8 ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: UV protection in primer
Date: Sep 07, 2000
> Hey Randy, this is not a flame I'm trying to learn more about the paint world > too. I've restored my share of cars and have used most types of paint systems > now (laquer, acrylic enamel, acrylic urethane and polys). Your post is the first > time I have heard UV expressed as a desired trait of primer. Everything I have > ever heard and read has given primers one purpose; provide a long term adhesion > between the actual top coat and the surface being painted. The solids content in > the paint serves as the UV block, which in turn protects the primer. > > If I had to make a choice between potential risks, as far as adhesion failure is > concerned. I would say you run a greater risk of failure from using an unknown > manufacturers product in your paint process than by sticking to only one > manufacturers product line and disregarding Smooth Primes claims about UV > protection. I can assure you, you can feel absolutely confident in the > durability of PPG's product line (as well as SW and DuPont) I recomend that > people don't get creative with their paint components but stay strictly within a > manufacturers recomended products. > > Eric Henson > Paint Junkie Eric, I'm just trying to learn myself and make the best decision possible. You raise good points, and as I mentioned in my post I would DEFINITELY prefer to remain within one product family. Laird pointed out that maybe worrying about UV effects on epoxy on non-structural parts is a low priority issue... maybe so. Hmm, what to do now? I am very close to priming most of my fiberglass parts and need to make a decision soon. Anyone out there had experience with K36 and/or K38? This is a valuable thread, let's hear from you. Randy Lervold RV-8, cowling (final stages thankfully) www.rv-8.com Home Wing VAF ________________________________________________________________________________
Subject: Re: Smooth Prime
From: pcondon(at)csc.com
Date: Sep 07, 2000
09/07/2000 02:30:51 PM Regarding the UV protection. We could use the "silver coat" the tube&fabric crowd use. Spraying a thin coat of aluiminum paint would provide some measure of UV protection for the fiberglass. "Randy Lervold" <randy@rv-8.com>@matronics.com on 09/07/2000 01:35:26 PM Please respond to rv-list(at)matronics.com; Please respond to "Randy Lervold" <randy@rv-8.com> Sent by: owner-rv-list-server(at)matronics.com cc: Subject: Re: RV-List: Re: Smooth Prime > PPG K36 is the "Finest Primer" I have ever used( in that as you will > note on the instructions) it can be thinned to fill or just cover. Another > feature of the primer is it requires no sealer between it and the paint > since it is actually a primer/sealer. > Biggest problem with the waterborne paints\primers is > durability,touch-up and that WET LOOK show finish. Remember to not only wet > sand your primer but also block sand using a guide coat to show all low > spots. In defense of Smooth Prime, now called "UV Smooth Prime", remember that it contains UV blockers that are essential for preventing sun damage and deterioration of the underlying fiberglass parts, especially epoxy parts such as the new S cowls, emp fairings, and spinners. I just ordered the tech sheets on PPG K36, it is indeed an acrylic urethane based product (good), but has no UV protection (bad). I researched their K38 high-build primer as an alternative to Smooth Prime and learned it also has no UV protection whatsoever. For those interested, all the PPG stuff can be downloaded at www.ppgrefinish.com, or via their faxback system at 800-450-2654. BTW, Smooth Prime is also a sealer allowing direct application of the topcoat. Smooth Prime is intended to be dry sanded exclusively. We should not judge this product on the experience of one person who sanded it incorrectly. Smooth Prime is a polyurethane product and as such is likely to be far more durable than any of the polyester filler/primers. Don't be misled by the fact that it is water-based - all H2o completely evaporates leaving a completely chemically crosslinked substance. That, combined with it's UV blocking characteristics, combined with it's great dry sandability properties make it the top choice in my book. Frankly I'd love to use K36 or K38 as a less expensive alternative and readily available alternative to Smooth Prime, but neither K36 or K38, which would also be very compatible with the PPG Concept I will be using as a topcoat, have the UV protection. Am I mistaken, or is UV protection important for the epoxy parts we're using? Anyone have an alternative? Randy Lervold RV-8, #80500, cowling (about to prime) www.rv-8.com Home Wing VAF ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: UV protection/K 36 primer
Date: Sep 07, 2000
To those interested in this thread: I just got off the phone with my local body shop supplier where I have been buying all my PPG products. Here is some additional information... ***K36 vs. K38*** K38 is a newer product than K36 and this shop expects K36 to be phased out over the next few years. K38 is also an acrylic urethane. He confirmed that neither of these products have any UV protection. He says they both "build" in a similar way and are both very high quality products. K38 is slightly more expesive (figures) at around $118/gal. plus hardener. ***UV protection provided by paint*** Surprise, contrary to what I've heard elsewhere, PPG Concept DOES provide a fair amount of UV protection. He says reds are the worst, but with a reasonable coating thickness quite a bit of UV protection is provided by all colors. PPG clearcoats provide even more UV protection, he says if the unsprayed mixure looks slightly brown that is a good sign that your clearcoat has UV protection. I'm using opaque colors so this doesn't help me. Conclusion: I am buying a gallon of K38 and K201 hardener tomorrow and will abandon the Smooth Prime. Thanks to all those who contributed to this topic, and I'd still love to hear from anyone who has used K38. Randy Lervold RV-8, cowling www.rv-8.com Home Wing VAF ________________________________________________________________________________
Date: Sep 07, 2000
From: barrys <barrys(at)viconet.com>
Subject: 6hp campbell hausfiled 60 gallon air compressor
A heads up. Everyone in the ARCHIVES has been bragging about the 6hp Campbell-Hausfield 60 gallon compressor. To all those on the line that have postponed getting one from Home Depot, they are discontinuing that model and selling at a Sale Price of $349 in the NJ area. They don't have many left. It is being replaced by their store brand name: HUSKY. Looks the same, but is painted red and goes for $399. Barry Pote n666bp reserved rv9a (garage cleaned. building work benches. 6hp air compressor on my trailer!) ________________________________________________________________________________
Date: Sep 07, 2000
From: Arthur Glaser <airplane(at)megsinet.net>
Subject: Re: UV protection/K 36 primer
I have seen an epoxy/fiberglass matrix almost completely devoid of the epoxy due to exposure to uv. It would be best to be sure you have some type of uv protection. A cowl with no epoxy left in the glass will not do the job even if it is not structural. -- Art Glaser "Owens, Laird" wrote: > > Randy, > > UV will degrade the epoxy over time, but it's a very minor issue with the RV parts. It's important on structural load caring components where the stress calculations are done based on the strength of the material (in this case fiberglass) and the matrix that holds it together. If the matrix deteriorates to the point where it won't hold the fibers in place under stress, particularly compression, that's bad. ________________________________________________________________________________
From: Mitch Faatz <mfaatz(at)avidyne.com>
Subject: New SL-40 For Sale
Date: Sep 07, 2000
I bought a brand new SL-40 at Oshkosh year before last, and have changed my panel around and don't need this radio. Still in the box with installation kit and manual (untouched), never even powered up. This is a great radio - built in intercom or cooler yet: you can listen to the standby frequency without leaving your primary frequency. I'll sell it for $100 less than the cheapest published price you can find anywhere (for a new unit) from a legitimate dealer (so we're talking about $1000 here). I'll pay shipping. More info on this great radio: http://www.upsat.com/sl40des.html http://www.tropicaero.com/sl40.htm Mitch Faatz RV-6A Finish Kit Bedford, MA ________________________________________________________________________________
Date: Sep 07, 2000
From: George True <true(at)uswest.net>
Subject: Re: Homecoming?
Laird, I was at the Homecoming on Saturday. I was planning on writing up a report for the List, but due to the weather, there wasn't a whole heck of a lot to report. Whereas last year there were in excess of 150 RV's that flew in, this year I did not see more than about 30. There were second hand reports of people from all over who either got weathered in enroute, or simply turned back and went home. On Saturday morning, Van said there were a number of RV's at Hillsboro on the Northeast side of Portland who were apparently not going to make the short hop to Aurora due to very low ceilings. From the weather map, it appeared that most of the Pacific Northwest was covered by inclement weather, and to get to Aurora, a lot of people would have had to do some long-distance scud-running. There were occasional showers at the Aurora airport all day. To their credit, the Blackjack Squadron showed up in spite of the weather. They performed several impressive formation flyovers seemingly just a few feet under a low, dark ceiling. Somehow it looked all the more impressive seeing them flying just under the cloud deck. In spite of the low turnout, it was still fun being there, and as usual, there were some fascinating people to talk to. But overall it was a fairly low level of activity compared to last year. Van's new facility is fantastic, and it is quite spacious. Van said at the banquet Saturday night that he personally is still filled with awe every time he walks through the new place. Speaking of the banquet, there were some very interesting talks after dinner by Van, Ken Krueger, Ken Scott, Tom Green, Eustace Bowhay, and Terry Jantzi. Van talked about the logistics of getting moved to the new facility and trying to keep up with the demand for kits and parts at the same time. Tom talked about how Van's is doing, businesswise. In July, they had their biggest month ever, shipping 130 empennages out the door, in addition to all the other kits, parts, and quickbuilds. Here's a telling figure: Of those 130 empennages that were shipped, fully HALF of those were RV-9A empennages. It looks like Van was dead-on in terms of knowing there would be a market for the 9A. Ken Krueger talked, among other things, about the much-rumored four place RV. They are definitely going to do it, and they are already establishing some of the preliminary design parameters on the computer. It's going to be a low-wing configuration. They have thought a lot about whether it should have doors, like a Piper or a Bonanza, or a sliding canopy like a Navion. What they are leaning towards right now is gull-wing doors like a Wheeler Express. But it's not going to happen right away, simply because they have other things that have to get done first, like designing a Quickbuild kit for the 9A. Eustace Bowhay gave a very interesting report on helping Jon Johanson with his epic flight over the North Pole this year. I was not fully aware of the logistical support needed for such a venture. For one thing, there is no 100 octane avgas available anywhere near the arctic circle in Canada. Everything that is operated up there is turbine, so only jet fuel is available. Eustace had to do a lot of calling around before he located one barrel of avgas that had been left by an oil-drilling operation. Then he had to arrange for it to be flown in to Eureka, on the Arctic Circle, where Jon would be taking off for his flight over the Polar ice cap. Eustace was able to buy the gas for pretty cheap, but by the time it was transported to Eureka, the cost of that one barrel of gas was about $1200. I had a pleasant chat with Eustace afterwards. I was honored and humbled to be in his presence, as he has forgotten more about flying than I will ever know. Eustace is a true gentleman, and one of the great ambassadors of the RV movement. Terri Jantzi gave a brief report of the altitude record he attained in his RV-6 last winter over Ontario, Canada. He reached a height of 26,400 feet, which I believe is the record for a normally-aspirated single-engine airplane. I spent some time chatting with Terry earlier that day. His airplane is beautiful inside and out. I was going to say that it looks like a factory-built aircraft, except that factory airplanes don't look this good. Terry showed me photographs taken from the cockpit during his altitude record, and also some stunning photos taken during a recent flight he made with his daughter across the Hudson Strait to Baffin Island in the frozen Northeastern part of of Canada. Van's as a company is justifiably proud of their new facility, their booming business, and their leading position in the kit plane market. Yet, Van the man said that more than anything, every time another RV takes to the sky, he feels immensely proud of the builder, and he feels great pride in the airplane that builder has successfully completed. I was genuinely touched by this perspective. Well, this turned out to be something of a Homecoming report after all. Sorry guys, I guess I just got carried away. I won't let it happen again, I promise! At least, not until next year, that is. :-) George True Owens, Laird wrote: > > To those who made it to Homecoming, > > I haven't heard any pilot reports about Homecoming. > > Anything interesting happen? How was the weather? > > My father and I scrubbed due to the weather forcast. At least 4 others from the area scrubbed as well, but I know at least 4 others from here made it. I also saw that Brian Denk (great paint job Brian!) got stuck at Madera. I guess it ended up being a good decision even though some others made it. > > Laird Owens RV-6, N515L, 78 hrs > O-360, Sensenich (83) > SoCal (Simi Valley) > ________________________________________________________________________________
From: "Greg Tanner" <gtanner(at)bendcable.com>
Subject: Homecoming?
Date: Sep 07, 2000
Great report George--can't wait till I have stories of my own to tell. Greg -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of George True Sent: Thursday, September 07, 2000 4:00 PM Subject: Re: RV-List: Homecoming? Laird, I was at the Homecoming on Saturday. I was planning on writing up a report for the List, but due to the weather, there wasn't a whole heck of a lot to report. Whereas last year there were in excess of 150 RV's that flew in, this year I did not see more than about 30. There were second hand reports of people from all over who either got weathered in enroute, or simply turned back and went home. On Saturday morning, Van said there were a number of RV's at Hillsboro on the Northeast side of Portland who were apparently not going to make the short hop to Aurora due to very low ceilings. From the weather map, it appeared that most of the Pacific Northwest was covered by inclement weather, and to get to Aurora, a lot of people would have had to do some long-distance scud-running. There were occasional showers at the Aurora airport all day. To their credit, the Blackjack Squadron showed up in spite of the weather. They performed several impressive formation flyovers seemingly just a few feet under a low, dark ceiling. Somehow it looked all the more impressive seeing them flying just under the cloud deck. In spite of the low turnout, it was still fun being there, and as usual, there were some fascinating people to talk to. But overall it was a fairly low level of activity compared to last year. Van's new facility is fantastic, and it is quite spacious. Van said at the banquet Saturday night that he personally is still filled with awe every time he walks through the new place. Speaking of the banquet, there were some very interesting talks after dinner by Van, Ken Krueger, Ken Scott, Tom Green, Eustace Bowhay, and Terry Jantzi. Van talked about the logistics of getting moved to the new facility and trying to keep up with the demand for kits and parts at the same time. Tom talked about how Van's is doing, businesswise. In July, they had their biggest month ever, shipping 130 empennages out the door, in addition to all the other kits, parts, and quickbuilds. Here's a telling figure: Of those 130 empennages that were shipped, fully HALF of those were RV-9A empennages. It looks like Van was dead-on in terms of knowing there would be a market for the 9A. Ken Krueger talked, among other things, about the much-rumored four place RV. They are definitely going to do it, and they are already establishing some of the preliminary design parameters on the computer. It's going to be a low-wing configuration. They have thought a lot about whether it should have doors, like a Piper or a Bonanza, or a sliding canopy like a Navion. What they are leaning towards right now is gull-wing doors like a Wheeler Express. But it's not going to happen right away, simply because they have other things that have to get done first, like designing a Quickbuild kit for the 9A. Eustace Bowhay gave a very interesting report on helping Jon Johanson with his epic flight over the North Pole this year. I was not fully aware of the logistical support needed for such a venture. For one thing, there is no 100 octane avgas available anywhere near the arctic circle in Canada. Everything that is operated up there is turbine, so only jet fuel is available. Eustace had to do a lot of calling around before he located one barrel of avgas that had been left by an oil-drilling operation. Then he had to arrange for it to be flown in to Eureka, on the Arctic Circle, where Jon would be taking off for his flight over the Polar ice cap. Eustace was able to buy the gas for pretty cheap, but by the time it was transported to Eureka, the cost of that one barrel of gas was about $1200. I had a pleasant chat with Eustace afterwards. I was honored and humbled to be in his presence, as he has forgotten more about flying than I will ever know. Eustace is a true gentleman, and one of the great ambassadors of the RV movement. Terri Jantzi gave a brief report of the altitude record he attained in his RV-6 last winter over Ontario, Canada. He reached a height of 26,400 feet, which I believe is the record for a normally-aspirated single-engine airplane. I spent some time chatting with Terry earlier that day. His airplane is beautiful inside and out. I was going to say that it looks like a factory-built aircraft, except that factory airplanes don't look this good. Terry showed me photographs taken from the cockpit during his altitude record, and also some stunning photos taken during a recent flight he made with his daughter across the Hudson Strait to Baffin Island in the frozen Northeastern part of of Canada. Van's as a company is justifiably proud of their new facility, their booming business, and their leading position in the kit plane market. Yet, Van the man said that more than anything, every time another RV takes to the sky, he feels immensely proud of the builder, and he feels great pride in the airplane that builder has successfully completed. I was genuinely touched by this perspective. Well, this turned out to be something of a Homecoming report after all. Sorry guys, I guess I just got carried away. I won't let it happen again, I promise! At least, not until next year, that is. :-) George True Owens, Laird wrote: > > To those who made it to Homecoming, > > I haven't heard any pilot reports about Homecoming. > > Anything interesting happen? How was the weather? > > My father and I scrubbed due to the weather forcast. At least 4 others from the area scrubbed as well, but I know at least 4 others from here made it. I also saw that Brian Denk (great paint job Brian!) got stuck at Madera. I guess it ended up being a good decision even though some others made it. > > Laird Owens RV-6, N515L, 78 hrs > O-360, Sensenich (83) > SoCal (Simi Valley) > ________________________________________________________________________________
Date: Sep 07, 2000
Subject: flap brace trimming
From: "Robert Dickson" <bubba(at)coastalnet.com>
I'm hanging a flap on my -6A QB, and am at the stage of trimming the flap brace to clear the spar support flange. After the initial trim, it's pretty obvious that when I finish trimming there's not going to be much flange left on the flap brace at the most trimmed end (next to the cutout for the stepup to the spar support), leaving little space for rivets. Scott at Van's says it's typical that there's 8-9" of the brace that aren't riveted, but the depiction in the manual looks like there are rivets just about all the way to the trimmed end. Scott also said that he'd send a drawing by fax showing what he's talking about, but, well, he's a busy guy and I haven't gotten it yet and I'm eager to move on. I'd just like to hear what some of your experiences are with the flap brace trim. I've studied the archive, etc., but haven't found any reference to what Scott's talking about. As always, thanks for your help. Robert Dickson Fayetteville NC, RV-6A QB, left wing O-360 on order ________________________________________________________________________________
Date: Sep 07, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: flap brace trimming
Robert Dickson wrote: > > > I'm hanging a flap on my -6A QB, and am at the stage of trimming the flap > brace to clear the spar support flange. After the initial trim, it's pretty > obvious that when I finish trimming there's not going to be much flange left > on the flap brace at the most trimmed end (next to the cutout for the stepup > to the spar support), leaving little space for rivets. Scott at Van's says > it's typical that there's 8-9" of the brace that aren't riveted, but the > depiction in the manual looks like there are rivets just about all the way > to the trimmed end. Scott also said that he'd send a drawing by fax showing > what he's talking about, but, well, he's a busy guy and I haven't gotten it > yet and I'm eager to move on. > > I'd just like to hear what some of your experiences are with the flap brace > trim. I've studied the archive, etc., but haven't found any reference to > what Scott's talking about. > > I put the rivets in just like the plans showed. Things get a little tight and edge distances are violated. So far it works. -- Gary Zilik - Pine Junction, Colorado RV-6A N99PZ Flying 90 hrs Engine: Aerosport Power O-360-A1A Prop: Sensenich 72FM8S9-1-83 ________________________________________________________________________________
From: CW9371(at)AOL.COM
Date: Sep 07, 2000
Subject: Re: Turbine powered RV?
In a message dated 9/7/2000 3:02:10 PM Central Daylight Time, chiefs(at)teleport.com writes: << Not all is lost... there is a glasair with a verrryyy long nose that has a chek turbin on it. I don't know if it has flown yet, but the builder said he was going to limit the speed to 350 and it would burn around 30gph... Dick White RV-8QB engine parts.. Newport, OR >> its flown and so has a lanceair IV-P with the walter turbine thats derated to 600 hp. There was a big write up in kit planes on the glassair III. It climbed out at like 10,000 fpm. Jeez and I thought my f1 would climb like a rocket. Anyways if I remember right the fuel burn was like 60 gph though. chris wilcox f1 rocket #0 ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Pneumatic Tailwheel
Date: Sep 07, 2000
Why would a billet wheel be better than Van's standard-issue tailwheel? Larry Bowen RV8- fuse Email: Larry(at)BowenAero.com Web: http://BowenAero.com > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Randy Lervold > Sent: Thursday, September 07, 2000 1:51 PM > To: rv-list(at)matronics.com; RotaVR(at)AOL.COM > Subject: Re: RV-List: Pneumatic Tailwheel > alternative! Go-Peds use a solid rubber wheel that is similar in size and > shape to what we need for a tailwheel. The standard Go-Ped wheel is black > plastic and probably not strong enough, but the aftermarket is > now offering > billet wheels using the same solid rubber tire. This looks like a great > solution to me. I just bought a Go-Ped for my daughter and I (really fun!) > and will take a wheel off soon to see if it fits the standard tailwheel > axle/bolt. If so then any one of the aftermarket billet styles would work > great. I'll report back to the list in a few days after checking > it out. In > the mean time you can check out one of the leading suppliers of > these billet > wheels at www.enginetrix.com/goped-customparts.htm. They even > make them in > several anodized colors! > > Randy Lervold > RV-8, #80500, cowling > www.rv-8.com > Home Wing VAF ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Problem's At Van's Because of move
Date: Sep 07, 2000
I thought I would off-set some of this whining about service problems with some good news: I ordered a small replacement part via Van's web page after hours on 09.05.00. I requested it be shipped FedEx 2-day. It was on my door step this afternoon 09.07.00. Thanks for the great service, Van! Larry Bowen RV-8 fuse Email: HappyRVBuilder(at)BowenAero.com Web: http://BowenAero.com > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Concerned > RvBuilder > Sent: Thursday, August 31, 2000 5:00 PM > To: rv-list(at)matronics.com > Subject: RV-List: Problem's At Van's Because of move > > > > > Ok, I understand that there is going to be problems when a major > operation > moves, but this is going on a little to long. Van's should have > just shut > down completly for a month or something. We were told that they > would close > for a few days and then reopen fully operational. Then it was > posted that > they would not be shipping orders for a week. Now people are being told > that there orders may not go for a couple more weeks! I ordered on there > website a next day air, called them up when It was 2 days late, got some > rude guy on the phone that asked me what I wanted. I stated that I just > want to check the status of my NDA, he just splurts out "It has > not shipped > and will not for a few weeks". Without looking up the order or nothing. > What gives? > ________________________________________________________________________________
From: Im7shannon(at)AOL.COM
Date: Sep 07, 2000
Subject: Re: J5
Austin; Heres to you, your posting hit home with me, My dad is 76, He started flying in 1945, I have his original pilots license in my log book for good luck. He had to give up his beloved sport shortly after he met my mother and pretty soon had 4 big mouths to feed. He never did start flying again after us 4 money drains moved out on our own. I just started flying myself two years ago, and started building my own RV-9 in March this year. He has been very excited about it , I sent him the video from Vans and all the brochures,ect. My mother knows the tape word for word now just from background exposure. I flew him to my house a short time ago to see what I had done so far. That was the best day either one of us has ever had in each others company and was a milestone in our lives. I too am a paycheck to paycheck dreamer from several generations of such, and now trying to interest my 20 year old daughter in aviation. Just had to reply... happiness in flying to you. Kevin -9A waiting for fuse kit ________________________________________________________________________________
From: Bobpaulo(at)AOL.COM
Date: Sep 07, 2000
Subject: wing rib flute
i feel dumb for asking but... when fluting ribs is it correct that the tooling holes must be used to line up for flute? if this is done then i must turn some ribs over, mark, then flute, correct??? thanx, bob ________________________________________________________________________________
Date: Sep 07, 2000
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: repitching the Sensenich metal prop
Due to the engine upgrade, new wheel pants, and gear fairings on 399SB, I decided to repitch the prop. It was almost as if I was driving around in third gear due to the recent mods, and it was apparent that more bite in the prop was in order. You can check it out here: http://home.HiWAAY.net/~sbuc/journal/fairings.htm#repitch This is an addition to the page describing the Team Rocket gear fairings. I don't have good numbers yet, but the flight home this morning went very well. By the time good numbers are recorded, I think the rebend will prove to be quite beneficial. Sam Buchanan, RV-6, just keeps getting faster... :-) "The RV Journal" http://home.hiwaay.net/~sbuc/journal ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Re: wing rib flute
Date: Sep 07, 2000
It's not that critical Bob. Just align the rib with the outline on the plans and you'll be fine. Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ----- Original Message ----- From: <Bobpaulo(at)AOL.COM> Sent: Thursday, September 07, 2000 10:13 PM Subject: RV-List: wing rib flute > > i feel dumb for asking but... when fluting ribs is it correct that the > tooling holes must be used to line up for flute? if this is done then i must > turn some ribs over, mark, then flute, correct??? thanx, bob > > ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 07, 2000
Subject: Problem's At Van's Because of move
Larry and all, I have to totally agree with you. I called Van's today and talked to the shipping department, you know the one with all those evil people that slam the phone down after saying the phrase "it will be there two or more weeks rather you like it or not!!!" and give you that evil laugh "HAaaaaaaaaaaaaa!!!". Well this guy spent about fifteen minutes looking through all the orders that I have placed in the last five weeks ( I think it totals about 10 ) and painstakingly found the order I thought was lost, only to tell me that "it was in the mail". My last words were "thanks for all the help" to which he replied "that's what I'm here for". Now maybe "that's what I'm here for" in evil talk really means "Die you evil customer, Die! Die! Die!" but I don't think so ;-) Thanks Van's for the good service in spite of the move! - Jim Andrews RV-8A ( FWF ) O-360 ( sensenich ) N89JA reserved ________________________________________________________________________________
Date: Sep 07, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Error in wig/wag circuit . . .
"Robert L. Nuckolls, III" Many thanks to reader Ken Brown for pointing out a fundamental flaw in the way I wired the wig/wag circuit for Option 3. A revised drawing has been uploaded for any interested parties to download at: http://www.aeroelectric.com/articles/aec_ww.pdf Another reader, George Meketa, had another idea for a wig/wag with some unique features and fewer switches on the panel. Option 4 uses one, 3-position switch for OFF-TAXI-BOTH operation of the landing and taxi lights. While in the BOTH position, pressing a stick mounted push button produces wig/wag operation. The stick mounted switch could also be a small toggle or rocker switch (the current in this switch is 100 milliamperes) so that you don't have to hold the button to keep the wig/wag functioning. Our proposed AEC9020-1 flasher module will work with either option. I've uploaded Option 4 to the website at: http://www.aeroelectric.com/articles/aec_ww2.pdf Whilst you're peeking at our website, take a look at what is probably the world's smallest VHF comm transceiver at: http://www.aeroelectric.com/Catalog/avionics/760vhf.html We're out shopping for avionics which in my opinion have a lot of bang for the buck . . . watch for other goodies to show up there soon. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: Bobpaulo(at)AOL.COM
Date: Sep 07, 2000
Subject: Re: wing rib flute
now if the rib is turned over the flutes will be in different locations. ________________________________________________________________________________
From: "Chuck Rabaut" <crabaut(at)coalinga.com>
Subject: Pneumatic Tailwheel
Date: Sep 07, 2000
Steve, How much difference in weight of the Andair tailwheel and the standard? I could stand to loose a little weight in the tail too (on my 4 that is). Chuck -- Original Message ----- From: <RotaVR(at)AOL.COM> Sent: Thursday, September 07, 2000 10:25 AM Subject: Re: RV-List: Pneumatic Tailwheel > > In a message dated 9/6/00 3:17:50 PM Central Daylight Time, > don_mei(at)hotmail.com writes: > > << I was wondering if any of you are still running the Andair pneumatic > tailwheel. >> > > I'm still running one on my RV-4. I always kept close to 70# of air > pressure and have had no "going flat" problems. I did find it surprising > that Andair did not have any pneumatic tires with them at OshKosh. However > they claimed to still be selling and supporting same. > Steve Schmitz > > ________________________________________________________________________________
Date: Sep 07, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: wing rib flute
Bobpaulo(at)AOL.COM wrote: > > > now if the rib is turned over the flutes will be in different locations. > > _ Bob, the drawing for the flutes works well for one wing by just laying the rib down on the drawing with tooling holes matched and mark the flute locations with a sharpie fine point marker. For the other wing take one of the marked ribs and match it up with the opposite wing's ribs and mark them. As I recall the rivet spacing is 1.25" for the wing skins so placement of the flute does not have to all that critital, just close. -- Gary Zilik - Pine Junction, Colorado RV-6A N99PZ Flying Engine: Aerosport Power O-360-A1A Prop: Sensenich 72FM8S9-1-83 ________________________________________________________________________________
Date: Sep 08, 2000
From: Frank and Dorothy <frankv(at)infogen.net.nz>
Subject: Re: Kit Audio Panel
Frank and Dorothy wrote: > I built one... my notes on it are at > http://gringo.whanganui.ac.nz/personal/frankv/rv/bunny/audioi.htm Arrrgghhh!!! That should read http://gringo.whanganui.ac.nz/personal/frankv/rv/bunny/audio.htm Frank. ________________________________________________________________________________
From: "Tom & Cathy Ervin" <tcervin(at)valkyrie.net>
Subject: Re: flap brace trimming
Date: Sep 08, 2000
Gary: I agree with you as my Flap Brace was attached per plans and Georges Vidio with no problems. Working on Panel and Forward Fuselage Skin RV6-A-QB. Tom in Ohio ----- Original Message ----- From: Gary Zilik <zilik(at)bewellnet.com> Sent: Thursday, September 07, 2000 8:56 PM Subject: Re: RV-List: flap brace trimming > > Robert Dickson wrote: > > > > > > I'm hanging a flap on my -6A QB, and am at the stage of trimming the flap > > brace to clear the spar support flange. After the initial trim, it's pretty > > obvious that when I finish trimming there's not going to be much flange left > > on the flap brace at the most trimmed end (next to the cutout for the stepup > > to the spar support), leaving little space for rivets. Scott at Van's says > > it's typical that there's 8-9" of the brace that aren't riveted, but the > > depiction in the manual looks like there are rivets just about all the way > > to the trimmed end. Scott also said that he'd send a drawing by fax showing > > what he's talking about, but, well, he's a busy guy and I haven't gotten it > > yet and I'm eager to move on. > > > > I'd just like to hear what some of your experiences are with the flap brace > > trim. I've studied the archive, etc., but haven't found any reference to > > what Scott's talking about. > > > > > I put the rivets in just like the plans showed. Things get a little > tight and edge distances are violated. So far it works. > -- > Gary Zilik - Pine Junction, Colorado > RV-6A N99PZ Flying 90 hrs > Engine: Aerosport Power O-360-A1A > Prop: Sensenich 72FM8S9-1-83 > > ________________________________________________________________________________
Date: Sep 08, 2000
From: RV6160hp(at)AOL.COM
Subject: OSWEGO NY RV FORUM and FLY-IN
6th Annual Northeast RV Forum September 30 - October 1, 2000 Oswego County Airport Fulton NY KFZY Just a Quick note on the RV-List inviting people to the RV-Forum and Fly-in. Link our web site: http://www.web-flight.com/486/eaarvforum.htm <http://www.web-flight.com/486/eaarvforum.htm> Please pre-registered so our hand outs and food counts are more accurate. As in the past got lots of things planned. Hope to see you there Respectfully David McManmon ________________________________________________________________________________
From: "Eustace Bowhay" <ebowhay(at)jetstream.net>
Subject: Jon Johanson
Date: Sep 08, 2000
Jon has arrived in the Azores after a 13 hour uneventful flight. Is on his way to the Canary Islands,about a five hour flight and the weather is good. Eustace Bowhay Blind Bay, B.C. ________________________________________________________________________________
Date: Sep 08, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Bart Lalonde Engine Advice or wrong bendix
"Robert L. Nuckolls, III" >>I have counted the teeth on the ring gear & checked the part number on >>the starter. How would I find the wrong bendix? What would be right >>for the 149 tooth gear. Are the teeth on the bendix differant? >B&C's web site has a PDF document discussing the identification of ring >gears & bendix units. Very good side-bar to B&C's starter selections. Both pinion gears for Lycomings have 9 teeth but the pitch diameter is different for 149/122 tooth engagement. On the subject of starters . . . talked with B&C recently and Bill says their sales of starters has been steadily climbing in spite of the fact that they no longer run any advertisements on it. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: JNice51355(at)AOL.COM
Date: Sep 08, 2000
Subject: Re: Homecoming?
In a message dated 09/07/2000 9:17:12 AM Pacific Daylight Time, Owens(at)aerovironment.com writes: << I haven't heard any pilot reports about Homecoming. Anything interesting happen? How was the weather? >> Laird and listers, The homecoming was "different" than other years according to folks that had been before. This was the first time on the "hard surface". The Blackjack Squadron showed up as usual, the weather was intermittently disgusting. In spite of the weather, alot of folks showed up. The banquet was nice and the barbeque not quite as nice.(who likes cold ribs) But, the fellowship was very nice, and alot of different panel ideas for me. As for myself, I didn't leave for home until 2:30 p.m. on Monday cuz the weather needed time to clear along my path. All in all, it was a nice time. Jim Nice ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 08, 2000
Subject: Re: Bart Lalonde Engine Advice
>it 6 or 8 months ago. Apparently Sky-Tek has shipped out some starters with >the wrong gear on them, so even though the part number is right, the starter >is WRONG. In one case, it just chewed up the ring gear. In Brent's case, the This sounds like a pretty big deal. Does anyone know of a list of serial numbers that Sky-Tec has published that covers the offending units??? Thanks, - Jim Andrews RV-8A ( FWF ) O-360 sensenich (85) N89JA reserved ________________________________________________________________________________
Date: Sep 08, 2000
RV-List Digest List
From: Scot Stambaugh <sstambaugh(at)qualcomm.com>
Subject: Re: 6hp campbell hausfiled 60 gallon air compressor
I purchased the Husky unit (at the elevated price). It is made by Cambell Hausfeld for Home Depot. scot > >A heads up. > >Everyone in the ARCHIVES has been bragging about the 6hp >Campbell-Hausfield 60 gallon compressor. > >To all those on the line that have postponed getting one from Home >Depot, they are discontinuing that model and selling at a Sale Price of >$349 in the NJ area. > >They don't have many left. It is being replaced by their store brand >name: HUSKY. >Looks the same, but is painted red and goes for $399. > >Barry Pote >n666bp reserved rv9a >(garage cleaned. building work benches. 6hp air compressor on my >trailer!) > > ________________________________________________________________________________
Date: Sep 08, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Shower-o-sparks magneto wiring . . .
"Robert L. Nuckolls, III" Don't know if it's the phase of the moon or el-nino effects but I've had three requests in the last two days for info on wiring a "vibrator" enhanced magneto . . . I've published a wiring diagram on the website at: http://www.aeroelectric.com/articles.html Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: HCRV6(at)AOL.COM
Date: Sep 08, 2000
Subject: Re: Help finding a digital level
In a message dated 9/8/00 8:22:39 AM Pacific Daylight Time, rvbuilder(at)hotmail.com writes: << I am having very little luck tracking down a source where I can buy a digital leve >> Home Depot, Sears, Avery and out here most hardware stores all carry them. I have one that I've used a lot but I have also convinced myself that a good quality bubble level is just as accurate for level and plumb readings. It's in between that the digital is good. Harry Crosby Pleasanton, California RV-6, working on canopy installation ________________________________________________________________________________
Date: Sep 08, 2000
From: "Charles E. Brame" <charleyb(at)earthlink.net>
Subject: MicroAir 760
Listers, and in particular, Electric Bob, Electric Bob's post about the MicroAir 760 caught my attention and I looked it up on Bobs AeroElectric website. http://www.aeroelectric.com/Catalog/avionics/760vhf.html I have looked at the MicroAir 760 before and I am impressed by its size and cost, but turned off by its 4 watt transmitter. By my thinking, this is pretty low transmitter power for anything except around the flagpole flying. What say ye experts? Charlie Brame RV-6A QB, On the gear San Antonio, TX ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 08, 2000
Subject: Re: MicroAir 760
>and cost, but turned off by its 4 watt transmitter. By my thinking, this >is pretty low transmitter power for anything except around the flagpole Wimpy indeed. My SL-40 puts out 8 watts and even my hand held puts out 5. You might be able to off set this with a better antenna ( something more efficient then the quarter wave that most of us have ). - Jim Andrews RV-8A ( FWF ) O-360 sensenich (85) N89JA reserved WB5JKB ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: EAA Fly-In - Camden, SC
Date: Sep 08, 2000
If you live in the southeast and are looking for a place to visit this weekend where RV's will be present, come to: EAA Airfair 2000 Saturday, September 9th Woodward Field - CDN Camden, SC There are no RV specific events, but a number are expected to be in attendance. ________________________________________________________________________________
Date: Sep 08, 2000
From: "Owens, Laird" <Owens(at)aerovironment.com>
Subject: Just too much fun
socal-rvlist(at)egroups.com, "Tom DeMarino" Ok, so I was a little bored at work yesterday. Not that I didn't have work to do, but my thoughts were outside with the clouds. Ed Cole just happened to send me a note about one of my instrument panels, and just by chance, Garry Legare had also sent me a note about testing with his 85" Sensenich prop. Now both of the guys just happen to fly out of Reid-Hillview, near San Jose. And Ken Kreuger had just happened to fly the RV-9a down for the Golden State fly-in and the Thursday night RV builders meeting at Reid-Hillview. Both Ed and Garry were going to be there so...... So about 2pm, it popped into my head.....Why not fly the RV up to Reid-Hillview for the evening. Now I happen to live down in LA, (thanks for the sympathy), so I pull out the WAC chart to see how far it would be. It looked like about an hour and a half or so depending on winds. (Now the last time I drove up there it took close to 8 hrs). Let see....make up some lame excuse to leave work a little early.....preflight the RV......and wheels up by 4:30. An hour and a half later I'm in the pattern at Reid-Hillview. TOO COOL! I get the chance to meet a lot of nice RV people, show off the RV, and talk with Ed and Garry about some of the issues we were emailing about. (It's so much nicer to talk with folks face to face). I also talked a little with Ken about the RV-9A, and Harmon Lange (the gentleman that make out landing gears). After Ken had talked a little about Homecoming, the new factory, and the RV-9a, I preflighted the RV, got the maps and flight plan in order and headed off for the night flight home. I had forgotten how nice flying at night is. I was home by 11:00. On the flight home, I'm cruising at 9500 to clear some terrain in nice smooth clear air thinking back about the whole process of building my own airplane and how lucky I really am to be at this place in time. I just couldn't help to giggle as I was closing up the hangar. Just 10 hours earlier I was at work and thinking about the clouds. Now I had traveled 1/2 way up the coast of California, hung out with some nice folks, and flown with the clouds. Man....Is life good right now or what? And to make a good night even better, I won a canopy cover as a door prize. I don't think it gets any better that. Keep pounding those rivets.....It's SOOOO worth it. Happy flying, Laird Owens RV-6, N515L, 80 hrs O-360, Sensenich (83) Simi Valley, SoCal ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 08, 2000
Subject: Re: Bart Lalonde Engine Advice or wrong bendix
Don and all, The RVator issue that discusses the starter problem is the fifth issue 1999. They specifically mention Lycoming O-360 engines. The magic numbers to look for are: 149 tooth ring gear needs ten or more teeth on the starter drive gear. 122 tooth ring gear needs nine teeth on the starter drive gear. - Jim Andrews RV-8A ( FWF ) O-360 sensenich (85) N89JA reserved ________________________________________________________________________________
Date: Sep 08, 2000
From: "Owens, Laird" <Owens(at)aerovironment.com>
Subject: Just too much fun
socal-rvlist(at)egroups.com, "Tom DeMarino" Ok, so I was a little bored at work yesterday. Not that I didn't have work to do, but my thoughts were outside with the clouds. Ed Cole just happened to send me a note about one of my instrument panels, and just by chance, Garry Legare had also sent me a note about testing with his 85" Sensenich prop. Now both of the guys just happen to fly out of Reid-Hillview, near San Jose. And Ken Kreuger had just happened to fly the RV-9a down for the Golden State fly-in and the Thursday night RV builders meeting at Reid-Hillview. Both Ed and Garry were going to be there so...... So about 2pm, it popped into my head.....Why not fly the RV up to Reid-Hillview for the evening. Now I happen to live down in LA, (thanks for the sympathy), so I pull out the WAC chart to see how far it would be. It looked like about an hour and a half or so depending on winds. (Now the last time I drove up there it took close to 8 hrs). Let see....make up some lame excuse to leave work a little early.....preflight the RV......and wheels up by 4:30. An hour and a half later I'm in the pattern at Reid-Hillview. TOO COOL! I get the chance to meet a lot of nice RV people, show off the RV, and talk with Ed and Garry about some of the issues we were emailing about. (It's so much nicer to talk with folks face to face). I also talked a little with Ken about the RV-9A, and Harmon Lange (the gentleman that make out landing gears). After Ken had talked a little about Homecoming, the new factory, and the RV-9a, I preflighted the RV, got the maps and flight plan in order and headed off for the night flight home. I had forgotten how nice flying at night is. I was home by 11:00. On the flight home, I'm cruising at 9500 to clear some terrain in nice smooth clear air thinking back about the whole process of building my own airplane and how lucky I really am to be at this place in time. I just couldn't help to giggle as I was closing up the hangar. Just 10 hours earlier I was at work and thinking about the clouds. Now I had traveled 1/2 way up the coast of California, hung out with some nice folks, and flown with the clouds. Man....Is life good right now or what? And to make a good night even better, I won a canopy cover as a door prize. I don't think it gets any better that. Keep pounding those rivets.....It's SOOOO worth it. Happy flying, Laird Owens RV-6, N515L, 80 hrs O-360, Sensenich (83) Simi Valley, SoCal ________________________________________________________________________________
Date: Sep 08, 2000
From: George True <true(at)uswest.net>
Subject: Re: Just too much fun
Laird, I loved reading your mini-report about flying up to the Golden West Fly-In. I am so envious of you guys that have flying RV's. But I just love to hear your stories, and to be reminded of the Grand Vision. Hearing of your experiences will keep me and many others warm as we pound rivets during those long cold nights this winter. Keep those flying reports coming, guys. You don't know how much they sustain us guys and gals who will still be building for awhile. George True Owens, Laird wrote: > > Ok, so I was a little bored at work yesterday. Not that I didn't have work to do, but my thoughts were outside with the clouds. > > Ed Cole just happened to send me a note about one of my instrument panels, and just by chance, Garry Legare had also sent me a note about testing with his 85" Sensenich prop. Now both of the guys just happen to fly out of Reid-Hillview, near San Jose. And Ken Kreuger had just happened to fly the RV-9a down for the Golden State fly-in and the Thursday night RV builders meeting at Reid-Hillview. Both Ed and Garry were going to be there so...... > > So about 2pm, it popped into my head.....Why not fly the RV up to Reid-Hillview for the evening. Now I happen to live down in LA, (thanks for the sympathy), so I pull out the WAC chart to see how far it would be. It looked like about an hour and a half or so depending on winds. (Now the last time I drove up there it took close to 8 hrs). > > Let see....make up some lame excuse to leave work a little early.....preflight the RV......and wheels up by 4:30. An hour and a half later I'm in the pattern at Reid-Hillview. TOO COOL! > > I get the chance to meet a lot of nice RV people, show off the RV, and talk with Ed and Garry about some of the issues we were emailing about. (It's so much nicer to talk with folks face to face). I also talked a little with Ken about the RV-9A, and Harmon Lange (the gentleman that make out landing gears). > > After Ken had talked a little about Homecoming, the new factory, and the RV-9a, I preflighted the RV, got the maps and flight plan in order and headed off for the night flight home. I had forgotten how nice flying at night is. > > I was home by 11:00. On the flight home, I'm cruising at 9500 to clear some terrain in nice smooth clear air thinking back about the whole process of building my own airplane and how lucky I really am to be at this place in time. > > I just couldn't help to giggle as I was closing up the hangar. Just 10 hours earlier I was at work and thinking about the clouds. Now I had traveled 1/2 way up the coast of California, hung out with some nice folks, and flown with the clouds. Man....Is life good right now or what? > > And to make a good night even better, I won a canopy cover as a door prize. I don't think it gets any better that. > > Keep pounding those rivets.....It's SOOOO worth it. > > Happy flying, > > Laird Owens RV-6, N515L, 80 hrs > O-360, Sensenich (83) > Simi Valley, SoCal > ________________________________________________________________________________
Date: Sep 08, 2000
From: "SCOTT D. MORGAN" <sdmorgan(at)prodigy.net>
Subject: MicroAir 760
Charlie, There was an informative article in either Kitplanes, Custom Plans, or Sport Aviation a few months ago. The article, I seem to remember it was by Jim Weir, tested the MicroAir 760 comparatively with 2-3 other units. Surprisingly, the 4 watt output outperformed a higher power unit (6watts?). Sorry I can't be more specific about which magazine it was in. Maybe someone can post this information. You'll be surprised at the review. This little unit is a powerhouse! ------Original Message------ From: "Charles E. Brame" <charleyb(at)earthlink.net> Sent: September 8, 2000 5:20:39 PM GMT Subject: RV-List: MicroAir 760 Listers, and in particular, Electric Bob, Electric Bob's post about the MicroAir 760 caught my attention and I looked it up on Bobs AeroElectric website. http://www.aeroelectric.com/Catalog/avionics/760vhf.html I have looked at the MicroAir 760 before and I am impressed by its size and cost, but turned off by its 4 watt transmitter. By my thinking, this is pretty low transmitter power for anything except around the flagpole flying. What say ye experts? Charlie Brame RV-6A QB, On the gear San Antonio, TX ________________________________________________________________________________
Date: Sep 08, 2000
From: Larry Bowen <lcbowen(at)yahoo.com>
Subject: Re: MicroAir 760
The new 760 transceiver, due out soon, puts out 5 OR 10 watts -- if I'm reading the info on their web site correctly. I'm going with a 760SLF transceiver and their new xponder that also has a 2.25" footprint. Larry(at)BowenAero.com --- Jim_Andrews(at)tivoli.com wrote: > > > >and cost, but turned off by its 4 watt transmitter. By my thinking, this > >is pretty low transmitter power for anything except around the flagpole > > > Wimpy indeed. My SL-40 puts out 8 watts and even my hand held puts out 5. > You > might be able to off set this with a better antenna ( something more > efficient > then the quarter wave that most of us have ). > > - Jim Andrews > RV-8A ( FWF ) > O-360 sensenich (85) > N89JA reserved > WB5JKB > > > > > > > ________________________________________________________________________________
Date: Sep 08, 2000
From: Steve Nichols <snichols(at)STATEENGINEERING.COM>
Subject: Rv-4 wings and Tail for sale
Listers, I still have wings and tail for an RV-4 for sale. The wings are 75% complete and the tail is 95% complete. The wing spar was built by philogistan. I also have a fuselage jig (metal) and a wing jig that I want to let go. I have bought a Grumman and I don't care about building right now. I will let everything go for $2,500. I will even help on shipping around the Southeast. This will be the cheapest way for someone to get into an Rv. Please contact off-line. Thanks, Steve Nichols ________________________________________________________________________________
Date: Sep 08, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: MicroAir 760
"Robert L. Nuckolls, III" > > >>and cost, but turned off by its 4 watt transmitter. By my thinking, this >>is pretty low transmitter power for anything except around the flagpole > > >Wimpy indeed. My SL-40 puts out 8 watts and even my hand held puts out 5. You >might be able to off set this with a better antenna ( something more efficient >then the quarter wave that most of us have ). All things being equal, the energy received at the end of a communciations pathway varies inversely as the square of distance + some small effects for loss though the medium (atmosphere). Doubling your power output does not double your range . . . all other things being equal it increases it by about 35-40% I have a two watt handheld transceiver which I can use to communicate with an amateur radio repeater station 45 miles away and 1200 feet up on a television tower. As long as I'm in the clear (airplanes are always in the clear) the communications quality is quite good. If you held all other things constant . . . set your distance from the other station until background noise went away and increased your power from 4 to 8 watts, the guy at the receiving end would just barely notice the difference. 99% of my need to talk with anyone is within 30 miles of the facility. Only on rare occasions have I found myself trying to reach an RCO 60 miles away from an altitude of 5000' AGL . . . under these conditions, the difference between 4 and 10 watts probably wouldn't make much difference. I recall times from my younger days when the debates raged hot and heavy as to the superiority of the Chevy 409 versus the 348 . . . the real difference in terms of time in the quarter mile was perhaps 500 milliseconds out of a total of 9 seconds. If it were my airplane, I'd have no heartburn with a 4w transceiver if the rest of the radio's features made it a good value. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Subject: Re: MicroAir 760
Date: Sep 08, 2000
From: Larry Pardue <n5lp(at)carlsbad.net>
> > >Listers, and in particular, Electric Bob, > >Electric Bob's post about the MicroAir 760 caught my attention and I >looked it up on Bobs AeroElectric website. >http://www.aeroelectric.com/Catalog/avionics/760vhf.html > >I have looked at the MicroAir 760 before and I am impressed by its size >and cost, but turned off by its 4 watt transmitter. By my thinking, this >is pretty low transmitter power for anything except around the flagpole >flying. > >What say ye experts? > I am no expert, but my many years in ham radio tell me there is no significant difference betweeen 4 and 8 watts in a VHF aircraft radio. If you consider the power alone that is 3 db, which could be just barely discernable under perfect conditions but with VHF and a decent antenna it is basically line-of-sight that determines whether you make contact or not. Power output is not something I would even consider when picking an aircraft radio. Hand held radios do not hold a candle to permanently installed ones, not because of the power difference, but because of the tremendous difference in antenna efficiency added to the shielding effect of being inside a metal cage. FWIW the MicroAir seems to have a good reputation in the glider community, where it is widely used. Larry Pardue, Amateur Radio Station N5LP Carlsbad, NM RV-6 N441LP Flying http://www.carlsbadnm.com/n5lp/index.htm ________________________________________________________________________________
Date: Sep 08, 2000
From: Mike Thompson <grobdriver(at)yahoo.com>
Subject: MicroAir 760
> > There was an informative article in either Kitplanes, Custom Plans, > > or Sport > > Aviation a few months ago. The article, I seem to remember it was > > by Jim > > Weir, tested the MicroAir 760 comparatively with 2-3 other units. > > Surprisingly, the 4 watt output outperformed a higher power unit > > (6watts?). > > > > Sorry I can't be more specific about which magazine it was in. > > Maybe someone can post this information. > > > > You'll be surprised at the review. This little unit is a > > powerhouse! > ------Original Message------ > From: "Charles E. Brame" <charleyb(at)earthlink.net> > To: RV List > Sent: September 8, 2000 5:20:39 PM GMT > Subject: RV-List: MicroAir 760 > > > > > Listers, and in particular, Electric Bob, > > Electric Bob's post about the MicroAir 760 caught my attention and I > looked it up on Bobs AeroElectric website. > http://www.aeroelectric.com/Catalog/avionics/760vhf.html > > I have looked at the MicroAir 760 before and I am impressed by its > size > and cost, but turned off by its 4 watt transmitter. By my thinking, > this > is pretty low transmitter power for anything except around the > flagpole > flying. > > What say ye experts? Well, no expert yet, but I have that radio up in the closet, awaiting his turn for attention, along with all the rest of the panel components. That article was in Kitplanes - I can check the month tonight... I liked its size and weight in particular. I have plans for the space behind the sub-panel in my -6, so I wanted to keep all the instruments between the panel and sub-panel. The article is part of what cinched it for me - also they have some pretty good articles on their web site. Mike Thompson Austin, TX -6 N140RV (Reserved) Fuselage ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 08, 2000
Subject: Re: MicroAir 760
OH PLEASE don't get the wrong idea. I have been lusting after the MicroAir 760 ever since I saw the first picture of it. What a cool way to save panel space and provide the much needed back up com unit. I ended up using a hand held as my backup simply because I didn't want to waste the space. But seriously folks, and certainly all you hams out there ( of which I have also been for many many years ). If you have spent anytime at all on 2 meters ( line of site stuff for all you non hams ) with a handy talky on a simplex ( direct ) channel with a high and low power setting you would know the importance and benefit gained by being able to switch to high power when your out on the fringe of the coverage area. I wish I had an nickel for all the times that I switched from low to high power and had the ham on the other end say "that's MUCH better". Were talking from 5 to 10 watts here. You can theorize till your blue in the face, but as Electric Bob would say "facts is facts". Now antenna, that's a BIG deal. The reason that hand helds perform so poorly is that bed spring of an antenna that your transmitting into. All you have to do in the cockpit to increase the coverage of your hand held dramatically is to hook it up to your external antenna. Not rocket science. I just love Friday afternoons ;-) - Jim Andrews RV-8A ( FWF ) O-360 sensenich (85) N89JA ________________________________________________________________________________
Date: Sep 08, 2000
From: Arthur Glaser <airplane(at)megsinet.net>
Subject: [Fwd: Fw: Concorde Crash Analysis]
THIS IS NOT RV RELATED BUT SHOULD BE OF INTEREST. Colin Koebel wrote: > ---------- > From: Robert Nishimura <rhnish(at)concentric.net> > To: Undisclosed-Recipient:;@concentric.net;;;;;;; > Subject: Fw: Concorde Crash Analysis > Date: Tuesday, September 05, 2000 10:31 PM > > Hi, > > Thought this might interest you. > > Nish... > ----- Original Message ----- > From: REGIS F URSCHLER > To: John York ; Nick Yanuzzi ; Wilson, Johncaf ; Capt Wilson (F-15W) ; Capt > Jamie Wilson (A-10E) ; White, Terry ; Buzz Wheeler ; West, Robert-C18115 ; > Wells, Ross/Donna ; Wagoner, Brandon ; Jim Thomas ; Sussingham, Chris LtCol > ; Larry L. Strain ; Steve Stevens ; St. Amant ; Tony Spitzer ; Silcox, > Brian ; Shipley, Hot mail ; Schrecker, Walter, Mr. AF/XOCP ; Ralph Royce ; > Robertson, Graham ; Gordon Richardson ; Joe Racine ; Puredum, Dick ; > Proulx, Mark Capt 421 ; Peterson, Dan 55 ; Peoples, Doug/Cynthia ; > Nishimura, Robert ; Nickerson ; Gordon McMahon ; Patrck Lynch ; Larry > Lumpkin ; Maj Lowery A-10W ; Lindsay, Bob ; Edward Lindsay ; Norman Lewis ; > Mr. Vlado Lenoch (Heritage) ; Lehman, Skip ; Mr Lee Lauderback ; Konantz, > Walter ; Bill Klausner ; Kinney, Ray ; Keenum, Mike ; Dick > Iberg, Ron ; Ken Hopper ; Eric Van Hoff ; Hinz, Don ; Bill/Ginny Hill ; > Henderson, Home ; Halloran, Pat ; Chuck Hall (Heritage) ; Don Griffin ; > Gregory, Marion/Fay ; Gregory, Tommy ; Ezell Aviation ; Ernst, Bill 55 ; > Efferson, Randal K Capt 78 ; Draper, John ; Dieter, Dick ; DAK ; Cullum, > Jay ; Ollie Crawford ; Craig Home ; Craft, Roby ; Clausen, Duane QB ; Cook, > Michael J 338 ; Chandler, Michael ; Col (r) Frank Borman (Heritage) ; Jess > Bootenhof ; Wil Boneface ; Tory Bishop ; Bishop, Roger ; Mr James E. > Beasely (Heritage) ; Barr, Harry ; bARBER, gARY ; Armstrong, Gene ; > Agather, Neils > Sent: Monday, September 04, 2000 7:09 PM > Subject: Concorde Crash Analysis > > ----- Original Message ----- > From: Jim Maloney > To: Urschler, Reg 55 > Sent: Tuesday, August 29, 2000 1:33 AM > Subject: Concorde Crash Analysis > > > Picked this up from an acquaintance. Thought you might like to hear a > Concorde pilot's analysis of what happened in Paris. > Date: Fri, Jul 28, 2000 > From: Chris Olsson > > Concorde's low-speed aerodynamics are a bitch. She is on the backside of > the > drag curve until she's up to a least 250 - 300 knots. Until she reaches a > sensible speed she is clawing her way into the sky in a way that requires > vast amounts of power. Without the huge power of those wet Olympus > engines, > she would not be able to get up to the sort of speed that can sustain > controlled flight. She would just wallow in a horrible low speed/high drag > > corner of the envelope. In the event of an engine failure on takeoff, she > has an ample reserve of excess power to safely get airborne and accelerate > to > a good cruise-climb speed, but trying to accelerate to a good speed on only > > two engines with the Dunlops dangling in the breeze would be a bitch. > Then > factor in the effect of the massive fire gushing from the collector tank > and > toasting the inboard elevon and you have a fiendish nightmare of a control > problem. > The problem of being on the wrong side of the drag curve is that at > these low speeds the power required INcreases with lower airspeed. In such > a > flight regime the only way to get the extra airspeed is to lower the nose > and > try to convert altitude for airspeed. Obviously this in not possible at > the > 200' of altitude which was as high as AF4590 managed in her two minute > flight > yesterday. It's a classic gotcha. Not enough power to get enough speed to > > be able to require less power. Once flying she may be a babe, but how > close > to the edge is she on takeoff ?? > The wing is optimized for supersonic flight and is really not very > efficient at low subsonic speeds. Most normal airliners need less thrust > to > fly at 250 knots than at 350 knots. Not so with the Concorde. At the very > > high angles of attack which are involved in the initial climbout, the wing > is > extremely close to the stall, much, much more than a conventional wing. > One > of the clever tricks which the aeronautical engineers devised for the > Concorde was the deliberate introduction of vortex flow over the wing to > generate a controlled separation of the airflow from the boundary layer. > The > S-shaped planform of the leading edge of the wing is not an aesthetic > thing. > It is a clever trick to generate a "friendly" vortex which energizes the > air > over the top of the wing and creates what is called "vortex lift." There > are > a couple of very unforgiving characteristics inherent in the delta > configuration. The wing tends to be speed-unstable. A conventional > wing/tail configuration has a stable tendency to regain a trimmed speed in > the event of a slight disturbance such as turbulence or a wee nudge on the > control column. A delta, such as Concorde, Mirage, Vulcan, etc. tends to > diverge from a trimmed speed. This makes it much more difficult to > maintain > an optimum angle of attack, particularly at low speeds. > Another unpleasant characteristic is that she tends to pitch UP at > the > stall, unlike a normal configuration which is designed to pitch down at the > > stall. Of course, pitching up makes the stall even worse. There's more > bad > news at the stall !! To push the nose down in order to gain more speed and > > get away from the stall, the pilot lowers the elevons. This has the effect > > of increasing the effective camber of the wing, which in effect increases > the > angle of attack which is causing the stall in the first place. It's a > classic > gotcha. > The eyewitness reports of the Concorde rearing up onto it's tail > before > sliding down into the Hotelissimo is a classic description of a delta wing > stalling. The romantic nonsense about the pilot pulling up to fly over the > > hotel is just journalistic fantasy. The handling pilot was doing his best > to > keep the aircraft airborne by finessing the pitch angle to wring every > gramme > of lift out of the wing in a desperate attempt to go the extra mile or two > and get the aircraft to LeBourget. The ghastly situation which the > three-man > crew faced on that flightdeck is enough to give anyone the heebiejeebies. > They did their best, but were completely overwhelmed by their predicament. > > The part of the story which I just do not understand is : Why did the ATC > Tower wait so long before telling the crew that their arse was on fire ?? > > Forwarded by chewk007(at)aol.com (Pete Marchewka) > > EBBS/ejp > > ---- > > ---- ________________________________________________________________________________
Date: Sep 08, 2000
From: Charlie and Tupper England <cengland(at)netdoor.com>
Subject: Re: Turbine powered RV?
Charlie and Tupper England Richard White wrote: > > > Not all is lost... there is a glasair with a verrryyy long nose that has a > chek turbin on it. I don't know if it has flown yet, but the builder said > he was going to limit the speed to 350 and it would burn around 30gph... > It flew in to SERFI (Evergreen AL flyin) 2 or 3 years ago. I heard that S-H was rather upset that there were 600 horses on the nose of a G-III. Charlie ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)mari.net>
Subject: Re: MicroAir 760
Date: Sep 08, 2000
Hi Charlie: From what I have read, the 4 watt power of the unit is not a problem. I may be all wet here, but that is the gist of what I have learned. I had a chance to twist the dials and flip the switches of one at OSH this year and my main gripe is that the thing is actually TOO small. I tried to imagine myself hitting the right switch or knob while in turbulence. Just seemed to me that the switches and knobs were too small and too close together. I was impressed however with its quality, and I might add that the Aussies are coming out with an encoding transponder in the $1400 range....saw that at OSH too and its size is quiet diminutive also. I have been wrestling with the decision between the Microair and an Icom A200. Right now the A200 has my vote due to its larger display and perceived ease of hitting the right switch at the right time. Not that I think that it is overly important, but it is listed as having a 7 watt output too. No slam on Microair...just one man's opinion. Regards, Jeff Orear RV6A waiting for fuse delivery Peshtigo, WI -----Original Message----- From: Charles E. Brame <charleyb(at)earthlink.net> Date: Friday, September 08, 2000 1:15 PM Subject: RV-List: MicroAir 760 > >Listers, and in particular, Electric Bob, > >Electric Bob's post about the MicroAir 760 caught my attention and I >looked it up on Bobs AeroElectric website. http://www.aeroelectric.com/Catalog/avionics/760vhf.html > >I have looked at the MicroAir 760 before and I am impressed by its size >and cost, but turned off by its 4 watt transmitter. By my thinking, this >is pretty low transmitter power for anything except around the flagpole >flying. > >What say ye experts? > >Charlie Brame >RV-6A QB, On the gear >San Antonio, TX > > ________________________________________________________________________________
Subject: Re: MicroAir 760
From: pcondon(at)csc.com
Date: Sep 08, 2000
09/08/2000 03:10:45 PM This depends on the German standards of reporting effective radiated signal(s). Is it RMS (.707 * nominal power TO the output sections of the This is like the horsepower ratings used in this country. Chech your sears catalog and try to determine what the term "one horse-power develops two" or some such nonsence. "Charles E. Brame" (at)matronics.com on 09/08/2000 01:20:39 PM Please respond to rv-list(at)matronics.com; Please respond to "Charles E. Brame" Sent by: owner-rv-list-server(at)matronics.com cc: Subject: RV-List: MicroAir 760 Listers, and in particular, Electric Bob, Electric Bob's post about the MicroAir 760 caught my attention and I looked it up on Bobs AeroElectric website. http://www.aeroelectric.com/Catalog/avionics/760vhf.html I have looked at the MicroAir 760 before and I am impressed by its size and cost, but turned off by its 4 watt transmitter. By my thinking, this is pretty low transmitter power for anything except around the flagpole flying. What say ye experts? Charlie Brame RV-6A QB, On the gear San Antonio, TX ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: Just too much fun
Date: Sep 08, 2000
I took a friend of mine for a ride in the pink panther (an RV-4 for the new folks) last summer. He told me to help him find one. Many of you remember Brain Lloyd, his airplane was for sale and I turned my friend on to it. He bought it and has flown it a hundred hours or so. He went to OSH this year and stopped by Van's tent. He walked up to Van and said, " I want to shake your hand and thank you for designing my favorite airplane." Van said, "Thank you." My friend said, " you need to understand that in my other airplanes include a Corsair, TBM, P-40, Cessna 310, P-51A and a real Zero. (all of them fly but the mustang and Zero) These are mighty fine airplanes people!!!!! Tailwinds, Doug Rozendaal dougr(at)petroblend.com www.petroblend.com\dougr ________________________________________________________________________________
From: "Vince Welch" <vwelch(at)knownet.net>
Subject: Team Rocket
Date: Sep 08, 2000
Does anyone know if Team Rocket has changed their web site address? The current address that I have, www.teamrocketaircraft.com, doesn't seem to work anymore. Vince Welch RV-8A Wings Roaming Shores, Ohio ________________________________________________________________________________
From: "Dave Hyde" <nauga(at)brick.net>
Subject: RV-4 w/ engine, no wings
Date: Sep 08, 2000
/delurk I've come to a decision point...do I mount the wings or the engine next? I can see advantages to both, leaning towards engine, but can make more progress by mounting (even if temporary) the wings. One question: Will a -4 stay firmly on the tailwheel with no wings and most of the removable bits (seats, floors) out of the cockpit? Looks like it won't tip on the nose on it's own, but how much additional force ('a little' or 'a lot' will suffice) will send it over? How 'bout with the fuselage leveled? Dave 'unstable' Hyde nauga(at)brick.net ________________________________________________________________________________
From: KBoatri144(at)AOL.COM
Date: Sep 08, 2000
Subject: Re: RV-4 w/ engine, no wings
In a message dated 9/8/00 8:59:36 PM Eastern Daylight Time, nauga(at)brick.net writes: << /delurk I've come to a decision point...do I mount the wings or the engine next? I can see advantages to both, leaning towards engine, but can make more progress by mounting (even if temporary) the wings. One question: Will a -4 stay firmly on the tailwheel with no wings and most of the removable bits (seats, floors) out of the cockpit? Looks like it won't tip on the nose on it's own, but how much additional force ('a little' or 'a lot' will suffice) will send it over? How 'bout with the fuselage leveled? Dave 'unstable' Hyde nauga(at)brick.net >> Dave, I dunno about an RV-4, but my RV-6 in the condition you describe is just about neutrally balanced when the fuselage longerons sit level. To give myself more peace of mind, I put a milk crate full of old barbell weights on the flat area where the horizontal stab attaches. Kyle Boatright - Kennesaw, GA RV-6 Slider, O-320/Aymar-Demuth ________________________________________________________________________________
From: "les williams" <rv6aflyr(at)hotmail.com>
Subject: RV-6A Gearleg Intersection Fairings
Date: Sep 09, 2000
After reading Sam's report on mounting the Team Rocket gearleg and intersections fairings on his -6, I'm a little hesitant to post this to the list. But, since I haven't had the same experience, here goes anyway. I have attempted to mount Team Rocket's gearleg intersection and gearleg fairings on my RV-6A. Maybe it's just that I can't see the forest for the trees in the way, but the bottom intersection fairings don't fit well. Specifically, when the intersection fairing is fitted up tight to the wheel pant, it meets the gearleg fairing at about a 10% down angle when viewing it from in front of the aircraft looking toward the tail. In other words, if the cuff of the intersection fairing, where the gear leg fairing goes, was extended upward, it would intersect the fuel tank about a foot outboard from the fuselage instead of projecting straight up the gearleg. I now have two sets of bottom intersection fairings and both sets fit the same way. It looks like my gear legs don't have enough bend at the bottoms where the axles are, or the pants are mounted way off. The top intersection fairings fit perfect. After talking and emailing Mark Frederick and his 'glas man, and trying a second set of lower intersection fairings, thinking that the first set might have been for the -6 instead of the -6A, we've come to no conclusions as to why they don't fit. Has anyone else had any problems with this? Has anyone had to trim away more than where the mold lines are on the bottom of the intersection fairings to try and get the angle correct? My Van's pressure recovery wheel pants are mounted according to the instructions and as I've seen them on other planes. I used a one inch spacer at the top and lined them up vertically with the center tread of the tires, so I don't think this is the problem, and neither does Mark. I don't know the bend specs on the axles, however the plane tracks well and the tires don't show any excessive scrubbing or wear at 28 hrs. Will appreciate any comments and/or suggestions on this, other than "mold your own" as I've already gone this route on another plane and I don't need to gain this "experience" again. Thanks. Les Williams _ ________________________________________________________________________________
Date: Sep 08, 2000
From: George True <true(at)uswest.net>
Subject: Re: MicroAir 760
Jeff Orear wrote: > >From what I have read, the 4 watt power of the unit is not a problem. I may > be all wet here, but that is the gist of what I have learned. > > I had a chance to twist the dials and flip the switches of one at OSH this > year and my main gripe is that the thing is actually TOO small. I tried to > imagine myself hitting the right switch or knob while in turbulence. Just > seemed to me that the switches and knobs were too small and too close > together. I was impressed however with its quality, and I might add that > the Aussies are coming out with an encoding transponder in the $1400 > range....saw that at OSH too and its size is quiet diminutive also. > I am no expert at all, but I have read several articles this year about the MicroAir radio. Both articles said that the MicroAir had excellent range and clarity, better in fact than some of the bigger, more powerful, and more expensive radios that were tested for the same articles. As far as the knobs and buttons being too small, I agree, they do seem just a little on the smallish side, and the numbers in the display seem small as well. By comparison, the Becker 2.25" round radios seem to have significantly larger knobs and buttons, and the display has much larger numerals. However, the MicroAir retails for $800 while the Becker is at least $1200. I'm a long ways away from having to make such decisions, but I really do like the 2" round configuration for my RV-8 panel. All of the standard 6.25" wide oblong radios seem to take up too much room in the wrong places for my purposes. But the decision of whether to go with the Becker or the MicroAir will probably depend on how flush or how broke I'm feeling when the time comes to buy avionics. George True ________________________________________________________________________________
From: CW9371(at)AOL.COM
Date: Sep 08, 2000
Subject: Re: Team Rocket
they havent changed there website. They are doing some design work on it however and I bet the designer wanst paying attention. The site is still up, you just have to be authorized to enter it. I will call Mark and the web desinger and tell them thanks for letting us know. Chris WIlcox F1 rocket kit #0 ________________________________________________________________________________
Date: Sep 08, 2000
From: David Aronson <aronsond(at)pacbell.net>
Subject: Re: RV-4 w/ engine, no wings
Dave: I have my -4 up without wings. 0-360 up front and it has plenty of tail weight. Seems very stable. In fact, going to the airport on a trailer, it got away for just a bit (brooken straps and off it came). It has already taxiied with no pilot!!!! Whew did we get away with one there!!!!!!!! I did mount the wings without the engine to do the incidence and angle. I can't see having the wings on when you have all that work to do on the FWF and panel. Dave Aronson RV4 N504RV FWF at last Dave Hyde wrote: > > > /delurk > > I've come to a decision point...do I mount the wings or the engine next? > I can see advantages to both, leaning towards engine, but can make more > progress by mounting (even if temporary) the wings. One question: > Will a -4 stay firmly on the tailwheel with no wings and most of the > removable bits (seats, floors) out of the cockpit? Looks like it > won't tip on the nose on it's own, but how much additional force > ('a little' or 'a lot' will suffice) will send it over? How 'bout with the > fuselage leveled? > > Dave 'unstable' Hyde > nauga(at)brick.net > ________________________________________________________________________________
From: Vanremog(at)AOL.COM
Date: Sep 08, 2000
Subject: Re: B&C
In a message dated 9/8/00 9:45:47 AM Pacific Daylight Time, HCRV6(at)AOL.COM writes: << Can anyone out there give me a web site address for B&C Specialty Products. I tried their e-mail address from the Yeller Pages and it bounced?! >> Harry- Fear not. The latest and greatest Yeller Pages was sent out to Mike Hartmann on Wednesday night and it has this issue and many others corrected. -GV (RV-6A N1GV) vanremog(at)aol.com ________________________________________________________________________________
Date: Sep 08, 2000
From: Clay Killion <ckillion(at)uswest.net>
Subject: HR 4205
Just picked this story off the EAA web site @ www.eaa.org. Don't know how new this is but please give it your attention... ATTENTION EAA CHAPTERS AND MEMBERS EAA needs your assistance to prevent the passage of Section 361 and Section 362, House Bill H.R. 4205. These two sections of H.R. 4205 contains language requiring the demilitarization of surplus military equipment. Demilitarization means rendering all surplus military equipment inoperable, which would effectively ground the warbird fleet, an important part of our military and aviation heritage. EAA requests that you contact your Congressional representative as soon as possible and state your opposition to Section 361 and Section 362 of House Bill "H.R. 4205". Either use the local phone number listed in your phone book or call the U.S. Capital switchboard, 800-241-7109, ask to speak to your representative and then state your opposition to these sections of the bill. A web link is provided below to find fax numbers, mailing addresses, and e-mail addresses for your Congressional representatives. Many warbird owners and enthusiasts regard such broad authority as a threat to these significant aircraft, since military representatives could force museums and other collectors to make the airplanes unflyable to comply with the regulation. Unless these sections are defeated, they will effectively cripple the warbird preservation movement. Since late July, members of EAAs Legal Advisory Council and Warbirds of America Division have been working with congressional representatives to modify the language in the resolution. A key figure in the effort is Sen. James Inhofe (R-OK), a pilot and supporter of recreational aviation. Sen. Inhofe and EAA have suggested that Department of Defenses authority include demilitarization for purposes of "solely deactivating offensive equipment and weaponry" in disposed surplus items. However, this legislation may continue in its current form unless you take action to stop it. Please take action today. Clay Killion RV6 empennage Phx AZ ________________________________________________________________________________
From: SportAV8R(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: MicroAir 760
Jim_Andrews(at)tivoli.com writes: > I wish I had an nickel for all the times that I switched > from low to high power and had the ham on the other end say "that's MUCH > better". Were talking from 5 to 10 watts here. You can theorize till your > blue > in the face, but as Electric Bob would say "facts is facts". > Jim; what radio are you using?? Most HT's I've seen jump from about 200 or 500 mW to 3 or 4 watts when you toggle the hi/lo swithch. My 2m mobile rig increases output from 5 to 45 watts. These are bigger than 3 dB differences and are, in fact, quite noticeable. I'm not sure how much of the difference might be due to the "capture effect" of an FM receiver, which makes comparison to our aircraft Ancient Modulation radios a bit difficult. Bill Boyd ~ N4DLN RV-6A O-320/FP Sensenich Hop-Along Airfield - 12VA Clifton Forge, VA ________________________________________________________________________________
Date: Sep 08, 2000
From: Thomas McIntyre <bogeybrother(at)earthlink.net>
Subject: Re: HR 4205
Think about it Non military wanna- bees flying military warbirds, alot of these foreign jets maintained by civilian mechanics (probably the lowest bidder) is a recipe for dissaster. I'm afraid this one makes sense. Tom Clay Killion wrote: > > Just picked this story off the EAA web site @ www.eaa.org. Don't know > how new this is but please give it your attention... > > ATTENTION EAA CHAPTERS AND MEMBERS > > EAA needs your assistance to prevent > the passage of Section 361 and Section > 362, House Bill H.R. 4205. These two > sections of H.R. 4205 contains language > requiring the demilitarization of surplus > military equipment. Demilitarization > means rendering all surplus military > equipment inoperable, which would > effectively ground the warbird fleet, an > important part of our military and aviation > heritage. > > EAA requests that you contact your Congressional > representative as soon as > possible and state your opposition to Section 361 and > Section 362 of House > Bill "H.R. 4205". Either use the local phone number > listed in your phone book > or call the U.S. Capital switchboard, 800-241-7109, ask > to speak to your > representative and then state your opposition to these > sections of the bill. A > web link is provided below to find fax numbers, mailing > addresses, and e-mail > addresses for your Congressional representatives. > > Many warbird owners and enthusiasts regard such broad > authority as a threat > to these significant aircraft, since military > representatives could force > museums and other collectors to make the airplanes > unflyable to comply with > the regulation. > > Unless these sections are defeated, they will > effectively cripple the warbird > preservation movement. > > Since late July, members of EAAs Legal Advisory > Council and Warbirds of > America Division have been working with congressional > representatives to > modify the language in the resolution. A key figure in > the effort is Sen. James > Inhofe (R-OK), a pilot and supporter of recreational > aviation. Sen. Inhofe and > EAA have suggested that Department of Defenses > authority include > demilitarization for purposes of "solely deactivating > offensive equipment and > weaponry" in disposed surplus items. > > However, this legislation may continue in its current > form unless you take > action to stop it. Please take action today. > > Clay Killion > RV6 empennage > Phx AZ > ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 09, 2000
Subject: Re: MicroAir 760
>increases output from 5 to 45 watts. These are bigger than 3 dB differences >and are, in fact, quite noticeable. I'm not sure how much of the difference Actually it was a Wilson handy talky ( you remember the old crystal models ) that I modified to boost the power. I just can't keep my hands off if the insides of these things. I too have a mobil rig and mine goes from 10 to 100 watts but I digress... The thing to remember here is to ask folks that are actually using the radio. If you get reports that the MicroAir is the best thing since sliced bread from folks that "actually have experience using the darn thing" then there is your answer. Every thing else is just conjecture at best. Which is, of course what we do best on this list after all :-) Now perhaps we can get back to building airplanes. - Jim Andrews RV-8A ( FWF ) O-360 sensenich (85) N89JA reserved ________________________________________________________________________________
From: PANELCUT(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: Cap Engraving
Listers I shipped about 12 sets of caps today so people should be getting them early next week, I had some late arrivals so I got started late but they are DONE. Sorry about the delay. If anybody else has caps they want engraved send them on I will do them as I get them in. Steve ________________________________________________________________________________
From: "Bob Waalkes" <waalkes(at)netnitco.net>
Subject: Quick Build Primer
Date: Sep 09, 2000
Does anyone know what primer Van's uses on the quickbuild kits? I'm trying to finally make a decision on what primer to use and figured my best bet is going to be to stick with the same brand/process that the quickbuild comes with. Thanks. Bob Waalkes RV-8 QB Emp - HS ________________________________________________________________________________
From: Bobpaulo(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: Cap Engraving
how much u charge? ________________________________________________________________________________
From: "Randall Henderson" <randallh(at)home.com>
Subject: Re: Starter and pinion gears
Date: Sep 08, 2000
> >Apparently Sky-Tek has shipped out some starters with > >the wrong gear on them, so even though the part number is right, the > >starter is WRONG. In one case, it just chewed up the ring gear. > > This sounds like a pretty big deal. Does anyone know of a list of serial > numbers that Sky-Tec has published that covers the offending units??? Before I answer let me just say that I'm not any kind of engine or starter guru; everything I know about this has come about just from the fact that this happened to two of my RV buddies who hangar in the same area that I do. I'm passing this info on in hopes that other RVers will avoid similar problems, but you should investigate and verify the information before taking any action. That being said, so far I know of only these two cases. Coincidentally, both were on RVs based in the NE T hangars at Hillsboro Airport. I don't know if there are more or if Sky-Tek knows of/acknowledges a problem. The important point is to count your gears. If you have a 149 tooth ring gear and a Sky-Tek starter the starter gear should have 10 teeth. I suppose that other brands may have different diameter gear so they could have different numbers of teeth and still be correct; these numbers would only apply to Sky-Tek starters. Randall Henderson, RV-6 N6R (~150 hrs) Portland, OR http://www.edt.com/homewing ________________________________________________________________________________
From: "Paul & Gerti RV-4 F-1 Rocket 006" <gertivs(at)netzero.net>
"Charlie and Tupper England"
Subject: Re: Turbine powered RV?
Date: Sep 09, 2000
"Paul & Gerti RV-4 F-1 Rocket 006" Some of S-H concern might be because the company's single prototype attempt with an Allison tubine killed the builder and his wife on a "hotdog" takeoff. Paul Vander Schuur > > > > Not all is lost... there is a glasair with a verrryyy long nose that has a > > chek turbin on it. I don't know if it has flown yet, but the builder said > > he was going to limit the speed to 350 and it would burn around 30gph... > > > It flew in to SERFI (Evergreen AL flyin) 2 or 3 years ago. I heard that > S-H was rather upset that there were 600 horses on the nose of a G-III. > > Charlie > > ________________________________________________________________________________
Date: Sep 09, 2000
From: Doug Gray <douggray(at)ihug.com.au>
Subject: Re: MicroAir 760
Just to keep this in perspective...a less than perfect feedline coax connection, or a poor antenna location can kill much more signal than the difference between the 4 and 6/7 watts represents. A well cited antenna with the 4 watts and a good feedline will do very well. The more citical factors in the performance of a communication radio is the input sensitivity, the ability of the radio to reject unwanted signals (selectivity and noise rejection). I do not know the performance of these radios but this thread has not explored these other factors. Just don't fixate on the one parameter, look at the total package. Another factor to consider is that the Aussie currency is at a rate which is very very favourable for you guys in the US right now! No I don't work for the company, I just live in the same country. Doug Gray RV-6 Wings, Sydney Australia VK2GCV ________________________________________________________________________________
Date: Sep 09, 2000
From: John Lawson <jwlawson(at)hargray.com>
Subject: Thanks!
RV-List Digest Server Just had to say "thank you!!!!" to those RV folks who take the time and effort to establish and maintain web sites about RVs...builders, groups, EAA chapters, the Yeller Pages, Van's Air Force, all of 'em - and a special "thanks" to Matt for this List. If all those resources hadn't existed, I most likely would never have found the information and the motivation to build an RV. John Lawson RV-6 - VS and HS done, finally getting off the 6-day-a-week hamster-cage wheel at work to continue on the control surfaces... ________________________________________________________________________________
From: "Gordon B. Evans" <gordonevans(at)cpis.net>
"RV-List Digest Server"
Subject: Remove
Date: Sep 09, 2000
Remove ________________________________________________________________________________
From: clayfly(at)libertybay.com
Subject: RV-4 w/ engine, no wings
Date: Sep 09, 2000
Dave, I put my O-360 on my RV-4 before I put the wings on --- no problems with it tipping over. I don't ever recall lifting the tail to the flight configuration until I had the wings on though. Clay Smith, RV-4, N9X, 19.3 hours (testing) Indiana > ** Original Subject: RV-List: RV-4 w/ engine, no wings > ** Original Sender: "Dave Hyde" > ** Original Date: Fri, 8 Sep 2000 18:25:46 -0700 > ** Original Message follows... > > > /delurk > > I've come to a decision point...do I mount the wings or the engine next? > I can see advantages to both, leaning towards engine, but can make more > progress by mounting (even if temporary) the wings. One question: > Will a -4 stay firmly on the tailwheel with no wings and most of the > removable bits (seats, floors) out of the cockpit? Looks like it > won't tip on the nose on it's own, but how much additional force > ('a little' or 'a lot' will suffice) will send it over? How 'bout with the > fuselage leveled? > > Dave 'unstable' Hyde > nauga(at)brick.net > > > _- =========================================================== > _- =========================================================== > _- =========================================================== > _- =========================================================== > > >** --------- End Original Message ----------- ** > ________________________________________________________________________________
Date: Sep 09, 2000
From: Clay Killion <ckillion(at)uswest.net>
Subject: Re: HR 4205
Tom - I'd urge you to look at the EAA warbird division closely and you'll have those fears eased. Maintaining our warbird heritage is not a 'new' endevour of a few militant wannabees but rather a display of our proud heritage. The level of maintenance I've seen at the warbirds maintained where I hangar indicates no cheap backyard machanic. If you will - check out:....http://www.petroblend.com/dougr/ or ......http://www.geocities.com/MotorCity/2951/index.html These guys are a common example of the type of character associated with warbird presevation. (It's just love of aviation directed at retitired flying military workhorses). Regards, Clay Killion RV6 empennage Thomas McIntyre wrote: > Think about it > Non military wanna- bees flying military warbirds, alot of these foreign > jets maintained by civilian mechanics (probably the lowest bidder) is a > recipe for dissaster. I'm afraid this one makes sense. > Tom ________________________________________________________________________________
Date: Sep 09, 2000
From: Scott <acepilot(at)win.bright.net>
Subject: Re: MicroAir 760
I have a 1 Watt handheld in my Corben and routinely talk 75-100 miles from 2000 AGL (using one of those very flexible ELT antennas, about $37 from Chief Aircraft)...I've never felt the need to call LAX approach from Wisconsin ;) Output power is not as important as altitude as VHF radio signals are "line of sight" for the most part. Altitude compensates for the curvature of the Earth...the higher you go, the further you'll be able to talk. IMHO, 1 Watt is fine, 4 Watts is a bit of overkill and 10 Watts is a waste of money. --Scott-- 1986 Corben Junior Ace N3642 http://corbenflyer.tripod.com/ RV-4 under construction (tail feathers) Gotta Fly or Gonna Die! "Charles E. Brame" wrote: > > > Listers, and in particular, Electric Bob, > > Electric Bob's post about the MicroAir 760 caught my attention and I > looked it up on Bobs AeroElectric website. http://www.aeroelectric.com/Catalog/avionics/760vhf.html > > I have looked at the MicroAir 760 before and I am impressed by its size > and cost, but turned off by its 4 watt transmitter. By my thinking, this > is pretty low transmitter power for anything except around the flagpole > flying. > > What say ye experts? > > Charlie Brame > RV-6A QB, On the gear > San Antonio, TX > -- ________________________________________________________________________________
Date: Sep 09, 2000
From: Mike Thompson <grobdriver(at)yahoo.com>
Subject: RE: Microair 760
> There was an informative article in either Kitplanes, Custom Plans, or > Sport > Aviation a few months ago. The article, I seem to remember it was by > Jim > Weir, tested the MicroAir 760 comparatively with 2-3 other units. The article in question was in the December 1999 Kitplanes. Page 20. Mike Thompson Austin, TX -6 N140RV (Reserved) Fuselage ________________________________________________________________________________
From: RV4Brown(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: RV-4 w/ engine, no wings
Hi Dave, I have an O-360 and CS prop on my RV4. I mounted both on the fuselage prior to the wings. Without the tail feathers, the ship would definitely nose over. I put a lead shot bag 25 lb. on the tail and it was fine. The ship when put into a level flight attitude get more nose heavy. In addition to the weight on the tail, I tied a lathe chuck via a rope just in case. I think it was easier to install the engine and internals without the wings in place. Cheers, Tom Brown RV4 ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 09, 2000
Subject: Re: Quick Build Primer
>Does anyone know what primer Van's uses on the quickbuild kits? I'm trying >to finally make a decision on what primer to use and figured my best bet is Sherwin Williams P60 G2. You can pick it up from your local Sherwin Williams dealer. Having the quick build already primed with it is what made the choice for me as far as primers go. I figured that the factory might know a little bit about what they were doing so I followed suit and did my whole RV-8A with it. The only change they made to the application was to add two parts accelerator to one part base. This differs from the 1.5 to 1 ratio that Sherwin Williams recommends. This has the effect of thinning out the coat and results in less weight. I have been able to do my entire plane with just one gallon. - Jim Andrews RV-8A ( FWF ) O-360 sensenich (85) N89JA reserved ________________________________________________________________________________
Date: Sep 09, 2000
From: EARL FORTNER <e.fortner(at)worldnet.att.net>
Subject: Re: RV-4 w/ engine, no wings
Dave I have my RV4 on wheels with an 0-320 up front and have the tail wheel on a saw horse to keep it level while I set the incidence angles. I move it around by picking the tail up and pushing when I need room in the shop. It has no tendency to nose over unless you lift the tail real high like six foot or so. I moved several years ago and put the tail wheel on the gate of my pickup and secured it with a strap. Towed it about ten miles with engine on front. I do have the tail feathers mounted and the rear top turtle deck clecoed on. Have had the wings on and off several times but find it much easier to work inside the cockpit with the wings off. Earl, RV4 working on canopy Dave Hyde wrote: > > > /delurk > > I've come to a decision point...do I mount the wings or the engine next? > I can see advantages to both, leaning towards engine, but can make more > progress by mounting (even if temporary) the wings. One question: > Will a -4 stay firmly on the tailwheel with no wings and most of the > removable bits (seats, floors) out of the cockpit? Looks like it > won't tip on the nose on it's own, but how much additional force > ('a little' or 'a lot' will suffice) will send it over? How 'bout with the > fuselage leveled? > > Dave 'unstable' Hyde > nauga(at)brick.net > ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)mari.net>
Subject: Microair
Date: Sep 09, 2000
Listers: Not to beat a dead horse, but I have had a chance to look at Microair's website and I see that they have come out with the 760-8.33SFL transceiver. One of the improvements to the radio is the elimination of toggle switches. This looks like it solves my earlier concern regarding the size and placement of switches and the like on the orriginal 760 radio. Kudos to the Aussies! The T2000 transponder is configured the same as the transceiver, and looks to be a great product also. Santa is going to have a long list from me this year!! Regards, Jeff Orear RV6A waitn' for the fuse to arrive Peshtigo, WI ________________________________________________________________________________
From: N8292W(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: flap brace trimming
I asked the same question for a RV-4 here a month or two ago. I am not sure if the set up on the -6 and the -4 are the same, but one suggestion I received was to cut the flap brace and re-bend the flat portion to fit under the spar support flange. This has to be done before any lightening holes are drilled. I can send a picture of what I am doing if this helps as my description is not probably hard to understand. -Mike RV-4 wings ________________________________________________________________________________
Date: Sep 09, 2000
From: KostaLewis <mikel(at)dimensional.com>
Subject: ICOM A200
>I have been wrestling with the decision between the Microair and an Icom >A200. Right now the A200 has my vote due to its larger display and >perceived ease of hitting the right switch at the right time. It is listed as having a 7 watt >output.... I have an ICOM A200 and couldn't be happier. After some initial antennae problems were corrected, it really puts out. The line staff one day said they can always tell it's me coming in because the radio transmits so loudly. I also have the channels I use most often programmed into the radio and switched to the Infinity stick grip. Most days can fly without actually touching the radio except to turn it on and off at the beginning and end of the flight. Easy to read, even in sunlight, compact, relatively inexpensive. (This is sounding like some sort of ad.......) Michael ________________________________________________________________________________
From: N8292W(at)AOL.COM
Date: Sep 09, 2000
Subject: Wing Tip Lighting Question
I am building an RV-4 and was going to put on the AeroFlash wing tip lighting kit. I was interested in their kit with the color/strobe/white light in each wing tip with the dual power supplies. I also wanted to add an additional white tail light. How would I wire this up? Would I need an additional power supply or could I tap off of one or both of the existing power supplies? Any advice would be greatly appreciated. Thanks -Mike ________________________________________________________________________________
From: Rvmils(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: RV-4 w/ engine, no wings
I always had 2 cases of oil on the tail, with the tail wheel assy. on a saw horse. I highly recommend doing as much work with the wings of as possible. It will cut your walking distance down by 5 miles a day. I also removed my fuel tanks after mounting the wings, this gives much more room when working inside the cockpit. Carey Mills ________________________________________________________________________________
From: "Vince Welch" <vwelch(at)knownet.net>
Subject: Re: Wing Tip Lighting Question
Date: Sep 09, 2000
I would think if you are just talking about a white tail light and not a strobe then just feeding the rear light with 12 volts off the nav light switch would be fine. No need to tap off the power supply. Vince Welch RV-8A Wings Roaming Shores, Ohio ----- Original Message ----- From: <N8292W(at)AOL.COM> Sent: Saturday, September 09, 2000 11:15 AM Subject: RV-List: Wing Tip Lighting Question > > I am building an RV-4 and was going to put on the AeroFlash wing tip lighting > kit. I was interested in their kit with the color/strobe/white light in each > wing tip with the dual power supplies. I also wanted to add an additional > white tail light. How would I wire this up? Would I need an additional power > supply or could I tap off of one or both of the existing power supplies? Any > advice would be greatly appreciated. Thanks > -Mike > > ________________________________________________________________________________
From: "Are Barstad" <abarstad(at)bconnex.net>
Subject: Wing tip lights/Strobe on VSl?
Date: Sep 09, 2000
I will be order ring the bladder busters (wing tip tanks) for my RV-8 next week and not sure which lights to go with - external or internal. I assume the internal option is the Airtech lights. In this case, I would like to install strobes in them as well. Does anyone have experience with this? I am most worried about being bothered from the strobes without building a guard on the wing tip. Also, could there be a heat problem this close to a fuel cell (gasp!)? If I can install strobes in the Airtech's, I'll install a combo strobe and position light in the rudder fairing. If not - I have to install a strobe on the top of the VS which I'd rather not do. Are RV-8 Determined to fly the RV-8 from Canada to Norway :) ________________________________________________________________________________
From: Jim_Andrews(at)tivoli.com
Date: Sep 09, 2000
Subject: Canopy skirt fit on RV-8
Can anyone tell me how close the canopy skirt is suppose to fit next to the fuselage? I know "the tighter the better" but at some point it starts scratching up the paint. Many thanks in advance, - Jim Andrews RV-8A ( lost in a fiberglass cloud of dust ) O-360 Sensenich (85) N89JA reserved ________________________________________________________________________________
From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com>
Subject: How to mount throttle quad in rv4?
Date: Sep 09, 2000
"Van Artsdalen, Scott" I have the three lever quadrant from Van's but can't really visualize how to mount it from the drawings. Any one have some suggestions as to how to mount this thing in an RV4? Better yet, pictures? ________________________________________________________________________________
From: "RV8bldr" <RV8bldr(at)email.msn.com>
Subject: Etching Primer vs. Alodine
Date: Sep 09, 2000
Listers: Can anyone tell me what the difference is, if any, between what a self-etching primer (such as Sherwin Williams E2-G973 or other similar types) does and what Alodine does? Assume the self etching primer is not sealed over (as the mfgr. specifies) or recoated with any other products. I have completed my 3 credit course in priming at Matronics Archive U., but must have napped through this part ;-) Thanks... Russ Christopher RV-8 Emp. SoCal ________________________________________________________________________________
Date: Sep 09, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Microair
"Robert L. Nuckolls, III" > >Listers: > >Not to beat a dead horse, but I have had a chance to look at Microair's >website and I see that they have come out with the 760-8.33SFL transceiver. >One of the improvements to the radio is the elimination of toggle switches. >This looks like it solves my earlier concern regarding the size and >placement of switches and the like on the orriginal 760 radio. Kudos to the >Aussies! > >The T2000 transponder is configured the same as the transceiver, and looks >to be a great product also. Santa is going to have a long list from me this >year!! > > >Regards, > >Jeff Orear >RV6A >waitn' for the fuse to arrive >Peshtigo, WI > And I've told my distributor that we'll add both of those radios to our website as soon as they're available. Right now, the best they can quote me is early next year . . . what ever "early" means. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: Bobpaulo(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: Etching Primer vs. Alodine
i have done it all, well almost. alodine needs to be prepped with an acid to clean. self etch not needed. but after you alodine most then use an epoxy enamel. what you have here is a one step process vs. a three step. from experience, do not go the 3 step. it is very time consuming and adds weight. now if you are near salt water perhaps a different story. with the one step u still need to clean surface- i use coleman lamp fluid. i now use a one step method with viraprime. it seems to stick a little better than the marhide or spray can of zinc chromate plus the spray can cost more-at least in these parts. u can find varaprime at auto paint stores. u will find that everyone has there opinion some guys dont even prime at all. bob in ark doin wings ________________________________________________________________________________
Date: Sep 09, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: MicroAir 760
"Robert L. Nuckolls, III" > >Just don't fixate on the one parameter, look at the total package. > >Another factor to consider is that the Aussie currency is at a rate >which is very very favourable for you guys in the US right now! > >No I don't work for the company, I just live in the same country. You got it Doug . . . it's "bang for the buck" and not just "bang" . . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: KBoatri144(at)AOL.COM
Date: Sep 09, 2000
Subject: One Oily Rivet
I need a bit of paint help from the paint experts out there in RV-land... I have one rivet which keeps bleeding some sort of oil or grease onto my primer. I've sanded the primer off several times, wiped the area with every solvent I have in my house of horrors, and it still doesn't stop. When I re-prime the area, it looks good for a while, but a couple of hours later, it bleeds through again. Suggestions? Kyle Boatright - Kennesaw, GA RV-6 Slider, O-320/Aymar-Demuth ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Canopy skirt fit on RV-8
Date: Sep 09, 2000
> > >Can anyone tell me how close the canopy skirt is suppose to fit next to the >fuselage? I know "the tighter the better" but at some point it starts >scratching up the paint. > >Many thanks in advance, > >- Jim Andrews >RV-8A ( lost in a fiberglass cloud of dust ) >O-360 Sensenich (85) >N89JA reserved Jim, Tight as you can get it, then place a strip of sticky backed felt all around the skirt where it contacts the fuselage. It won't scuff the paint and provides a better seal. You do NOT want air leaks....it gets mighty cold up at altitude during the winter! Brian Denk ________________________________________________________________________________
Date: Sep 09, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: ICOM A200
"Robert L. Nuckolls, III" >I have an ICOM A200 and couldn't be happier. After some initial antennae >problems were corrected, it really puts out. The line staff one day said >they can always tell it's me coming in because the radio transmits so >loudly. I also have the channels I use most often programmed into the radio >and switched to the Infinity stick grip. Most days can fly without >actually touching the radio except to turn it on and off at the beginning >and end of the flight. Easy to read, even in sunlight, compact, relatively >inexpensive. (This is sounding like some sort of ad.......) > >Michael In years past, I was very active in amateur radio FM repeater systems. I was president of the Air Capitol Amateur Repeater Association when we got permission to put a repeater 1200 feet up on KTVH in '71. I had occasion to help track down a very tiny, interfering signal to a repeater system in Lawrence Ks. It required a receiver that would detect this signal while working in close proximity to lots of high power transmitters on the Douglas County communications tower a few blocks away. An ICOM product was the only one of 5 different radios I tried to accomplish this task. With a 3-element quad antenna and the ICOM I was able to tell what house the signal was coming from and indeed which corner of the house to search. That narrowed it down to a television set in the living room or a scanner in a second floor bedroom. Turns out the scanner was doing it. We passed the hat at the next club meeting and bought the guy a new radio . . . fixed the problem to EVERYBODY's satisfaction. Obviously not related to aircraft but . . . I have since had a strong reason to recommend ICOM products after seeing their design prevail in an otherwise very difficult task. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: RV8 oil cooler change results
Date: Sep 09, 2000
Listers, I finally changed out my firewall mounted Positech cooler for a Niagara, 7 row cooler placed on the rear baffle behind cylinder #4. Success! The Positech just wasn't cooling the oil at all. Once the temp got up to 220 degrees, it would stay there...heat soaked and would not come down until the power came back and the nose went down. Even then, it would take several minutes. I went flying today. (Air temp in mid 80's.) I made a full power climb at 100mph, including some turns to really load the engine. Oil temp never went higher than 200 degrees! I'm very pleased and wish I had made the change earlier. I can now hold full power during the summer heat without any concerns about oil temp. Once I leveled out, the temp dropped back to the vernatherm setting of 180 degrees, and it did so within three minutes. This was at about 1,000' AGL (6,500' MSL), in hot, thermally air which formerly would send my oil temp to 220 in a hurry while at 2700 rpm. This cooler and it's location on the baffle WORKS. After landing, and sitting on the hot ramp, I took a Young Eagle for a ride. Up we went, temp in low 90's, full power all the way, oil temp tickled the cool side of 200 then slid right back to 180 when the nose went down. In summary: Positech coolers suck. Oops, maybe that's too harsh. Uh they simply are NOT suited for use in aircraft. Yes, they are very nicely made and robust. However, they just don't do the job unless you use an oversize model and place it where it gets full ram intake air....with no ducting to impede airflow. Forget about using the firewall mounting and 3" scat hose. I've been roasting my oil like this since first flight. Egads. I talked with the owner of a major oil cooler service last year at Copperstate and his opinion...after many years in this business, is that the Positechs are totally unsuited for use in any airplane. His preference is the Stewart Warner, and after that, the Niagara or Harrison. So there you have it. My less than scientific oil cooler testing results. Take it for what it's worth. Anyone want a used Positech? Would make a nice desk ornament. Brian Denk RV8 N94BD cruisin' cool ________________________________________________________________________________
From: "Mike Comeaux" <mcomeaux(at)cmc.net>
Subject: Landing lights
Date: Sep 09, 2000
I'm interested in finding the light system that fits in wing tips. Can someone point me in a direction to find. I really do not want to do the leading edge idea for lights. Regards Mike Comeaux mcomeaux(at)cmc.net ________________________________________________________________________________
From: Rv660wm(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: RV8 oil cooler change results
In a message dated 9/9/00 5:48:34 PM Eastern Daylight Time, akroguy(at)hotmail.com writes: > In summary: Positech coolers suck. Oops, maybe that's too harsh. Uh they > simply are NOT suited for use in aircraft. Yes, they are very nicely made > and robust. However, they just don't do the job unless you use an oversize > model and place it where it gets full ram intake air....with no ducting to > impede airflow. Forget about using the firewall mounting and 3" scat hose. > > I've been roasting my oil like this since first flight. Egad Hi Brian, My 7 row positech cooler mounted on the firewall allows me to climb at full power all day in Fla and I rarely see oil temps over 190 degrees farenheit. Two days ago I made climbs from Sea Level to 9500 feet, the OAT was 95 at take off and was 68 degrees at 9,500. I think the trick on firewall cooling may be the transition duct from the 3 inch line to the cooler is critical. I made the diffuser out of aluminum and Rick Caldwell made a similiar one out of FG and his results are the same. We are thinking of using the exit air as the source for cabin heat to add a little back pressure on the cooler to bring the temps up to Shell recommended numbers. Egad! Bernie Kerr, 6A, 160 HP, 80 in Sensenich , SE Fla ________________________________________________________________________________
Date: Sep 09, 2000
From: Ken Balch <kbalch1(at)mediaone.net>
Subject: Re: Landing lights
Hi Mike, Give Bob DeBorde a call at RMD (503-648-0331). These lighting recesses come with landing lights installed (they're aimable so you can tailor the beam angle to your needs -- like using one for a taxi light) and have room for nav/strobe lights as well. I haven't installed them yet, as my wingtips aren't mounted, but the workmanship looks to be first rate. Bob is great to deal with and won't accept payment until you've already received your lights and are satisfied. A real gentleman. -- Regards, Ken Balch Ashland, MA RV-8 #81125 N118KB (reserved) assorted endless cockpit stuff Mike Comeaux wrote: > > I'm interested in finding the light system that fits in wing tips. > Can someone point me in a direction to find. I really do not > want to do the leading edge idea for lights. > > Regards Mike Comeaux > mcomeaux(at)cmc.net ________________________________________________________________________________
Date: Sep 09, 2000
From: Charlie Kuss <chaskuss(at)miami.gdi.net>
Subject: Acapulco fly in
Listers, David Orr (canard aircraft builder) asked me to pass this on to all the interested RV builders/fliers. They would like to see more metal aircraft in attendance. Charlie Kuss RV-8 wings Boca Raton, Fl. To All Interested Parties: I have received an E-mail from Alex Parra indicating that he will again host a fly in at Acapulco this November. The dates are Wed.22nd to Sun.26th. He is arranging hotel accomodations at the Malibu'. The cost will be about $50.00/night single or double, and will include daily breakfast, transportation, Rally, Boat Trip, Thanksgiving dinner, farewell dinner, airport parking fee, and much more. The hotel price is good for early arrivals and late departures. Interested parties should send $100.00 advance to: Alejandro E. Parra P.O. Box 90098 Los Angeles, Ca. 90009 It should be noted that the Mexican Government is no longer charging airport tax to passengers in private planes. Please notify Bill Oertel if you intend to attend this event, but send checks to Alex. Bill will attempt to co-ordinate flights and keep track of who to expect to participate. This trip will require an overnight stay, possibly in Puerto Vallarta, so please communicate your intentions and get ready for a great time! Also, spread the word to whomever you think might be interested. Regards, Bill Oertel (ezeflight(at)earthlink.net) Acapulco Fly-in 24 Jun 2000 Aero Publicidad Remolcada alexair(at)acabtu.com.mx To: David Kolstad dkolstad(at)pacbell.net Preliminary Report. ACAPULCO 2000 FLY-IN NOV. 22nd. - 26th. Good news. Looks that we are having a lot of fun arrangements for the fly-in. We are - as usual- negotiating with the service providers for having a complete unexpensive package for every one, with a lot of fun included. We just had a great deal from the Malib hotel. This time we will get a nice price of $50.00 tax included for single or double room per night including breakfast (same hotel we stay last time here in Acapulco.) That's cheaper that last time Expect in the price of the whole package, the will try to include: Hotel, breakfast daily, transportation hotel-airport-hotel, Air rally, Bay boat sunset trip, thanks giving dinner, farewell dinner, Airplane Airport Parking fee, At my home fiesta (no charge), and lets see what we can arrange for free with the turism office.( Maybe a disco night?) IMPORTANT: hotel price is good for early arrivals and late departures. All reservations please send $100.00 for couple /single or airplane. if more than 2 adults in an airplane, please send $100.00 aditional for each room reserved.Send check to may name. Alejandro E. Parra, P.O. Box 90098, Los Angeles, CA. 90009. U.S.A. We will let you know the final package price very soon. Please include, name of pilot and passangers, type of airplane and tail number. Expected day and time of arrival. If possible send e-mail to: alexair(at)acabtu.com.mx with all your information. Including your home and e-mail address. if you are not bringing airplane please let us know arriving flight number, date, time and airline you are arriving. Let every pilot know that the airport departure tax is no longer being charged to private planes passengers in Mexico. It was a great victory for our mexican AOPA (named FEMMPA). Please forward this message to everybody. Alex and Nancy Parra ________________________________________________________________________________
From: "Doug Weiler" <doug.weiler(at)pressenter.com>
Subject: RV-3 kit for sale
Date: Sep 09, 2000
Listers: One of the ladies in our RV club has a RV-3 kit for sale which was started by her late husband. The price would be quite reasonable. If anyone is interested, please contact me off list or via phone. Thanks Doug Pres, MN Wing ================ Doug Weiler Hudson, WI 715-386-1239 dougweil(at)pressenter.com ________________________________________________________________________________
From: "Doug Weiler" <doug.weiler(at)pressenter.com>
Subject: Re: How to mount throttle quad in rv4?
Date: Sep 09, 2000
> > I have the three lever quadrant from Van's but can't really visualize how to > mount it from the drawings. Any one have some suggestions as to how to > mount this thing in an RV4? Better yet, pictures? > Scott: I made my own fancy quadrant (not Van's) and mounted it this way: Drilled two holes through the outside fuselage skin into the outside housing of my throttle quadrant. Installed two nutplates on the outside quadrant housing and it is held in place with two #8 countersunk machine screws. Did the same for the rear seat quadrant. Doug ================ Doug Weiler Hudson, WI 715-386-1239 dougweil(at)pressenter.com ________________________________________________________________________________
From: "RV-8.com-RL" <randy@rv-8.com>
Subject: Canopy skirt fit on RV-8
Date: Sep 09, 2000
>>Can anyone tell me how close the canopy skirt is suppose to fit next to the fuselage? I know "the tighter the better" but at some point it starts scratching up the paint.<< Tight - idealy *just* touching. Once painted you will use either teflon tape or sticky backed felt to prevent scratching. I'm told by those flying RV-8s that the rear skirt area is a big source of air leaks so make it fit as tight as you can. I spent some extra time with the fiberglass on the rear of mine where it goes over the canopy rail that I think will pay off once I'm flying. You can see it at http://www.rv-8.com/pgCanopy.htm Randy Lervold RV-8, #80500, cowling www.rv-8.com ________________________________________________________________________________
From: MOOREWAR(at)AOL.COM
Date: Sep 09, 2000
Subject: RV-4 throttle quad.
I only have the two lever quadrant, but fwiw I used about an 12 inch piece of .063 anlgle riveted to the fuse side skin (#3 flush rivet) between the f404 and f402 bulkheads at the height you want. Then with nutplates I attached another piece of .063 to the riveted angle on the fuse, forming a upside "U" Then I put some nutplates on the inside of the angle that screws to the one that is riveted on, to accept the two bolts that go all the way through the quadrant (bought from Van's). Did the same with 5" pieces of angle to attach the lower quadrant bolts. It seems pretty strong and I can remove the quandrant with a socket wrench making it easy to attach the cables. Warren Moore trying not to screw up the cowl too bad! ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: Landing lights
Date: Sep 09, 2000
Hi Mike, I agree with Ken. I installed the RMD lights as I was not about to cut into that leading edge skill given my history with mistakes. I figured I could always patch the fiberglass wingtip if I screwed up. They fit nicely into the leading edge of the wingtips and contain both the landing light and nav/position light with the streamlined Plexiglas. Came with all the parts needed including electrical terminals. Ed Anderson Matthews NC RV-6A N494BW Subject: Re: RV-List: Landing lights > > Hi Mike, > > Give Bob DeBorde a call at RMD (503-648-0331). These lighting recesses > come with landing lights installed (they're aimable so you can tailor > the beam angle to your needs -- like using one for a taxi light) and > have room for nav/strobe lights as well. > > I haven't installed them yet, as my wingtips aren't mounted, but the > workmanship looks to be first rate. Bob is great to deal with and won't > accept payment until you've already received your lights and are > satisfied. A real gentleman. > > -- > Regards, > Ken Balch > Ashland, MA > RV-8 #81125 N118KB (reserved) > assorted endless cockpit stuff > > > Mike Comeaux wrote: > > > > > I'm interested in finding the light system that fits in wing tips. > > Can someone point me in a direction to find. I really do not > > want to do the leading edge idea for lights. > > > > Regards Mike Comeaux > > mcomeaux(at)cmc.net > > ________________________________________________________________________________
From: "Joe Hine" <joehine(at)nbnet.nb.ca>
Subject: Re: How to mount throttle quad in rv4?
Date: Sep 09, 2000
Scott I have the two lever quadrant in my four and I mounted it in a fabricated rib between the two bulkheads that straddle the Panel (don't have plans here to tell you the numbers) Works fine and is very comfortable. I think the plans show to mount it up higher on the cockpit rail but it is to high there IMHO. I have a digital camera and could take some photos and send them along if you wish....let me know. Joe Hine RV4 C-FYTQ > > I have the three lever quadrant from Van's but can't really visualize how to > mount it from the drawings. Any one have some suggestions as to how to > mount this thing in an RV4? Better yet, pictures? > > ________________________________________________________________________________
From: "Rick Caldwell" <racaldwell(at)hotmail.com>
Subject: Re: RV8 oil cooler change results
Date: Sep 10, 2000
the cooler is critical. I >made the diffuser out of aluminum and Rick Caldwell made a similiar one >out >of FG and his results are the same. > >We are thinking of using the exit air as the source for cabin heat to add a >little back pressure on the cooler to bring the temps up to Shell >recommended >numbers. Egad! > >Bernie Kerr, 6A, 160 HP, 80 in Sensenich , SE Fla I am not thinking about it anymore, I completed this several weeks ago. I gave it a test flight down to Key West & then to Naples. Oil temp in cruise is 96 C (205 F). Since my FG duct to the cooler was more efficient than I had planned, I initially had to block off most of the outlet. So when I made a FG transition piece for the exit of the cooler, I necked it down to 2" so the 2" scat hose would be compatible w/ the 2" hose connection on the cabin heat valve. This worked, not only for oil temp, but the #3 CHT came down 20 C in cruise, which is what I was really after. Rick Caldwell Melbourne,FL -6 130 hrs until tomorrow morning ________________________________________________________________________________
Date: Sep 09, 2000
From: Charlie Kuss <chaskuss(at)miami.gdi.net>
Subject: Re: Etching Primer vs. Alodine
Russ, A self etching primer creates an improved (etched) surface to insure that the primer bonds well. Primers & paints do not bond to aluminium as well as they do to steel. Extra effort is required to insure a good bond to aluminium. Alodine and it's competitor Iridite are chemical corrosion inhibitors which also provide an improved "grip" for the primer. Mil-spec epoxy primers contain strontium chromate to prevent corrosion. They will protect against 7 of the 8 types of corrosion aluminium is prone to. They will not protect against filiform corrosion. Chromic (spelling??) acid conversion processes (Alodine & Iridite) will prevent 5 types of corrosion INCLUDING filiform corrosion. MIL-P-23377D Any primer which does not meet Mil-spec MIL-P-23377D doesn't contain strontium chromate. It will not provide any additional corrosion protection. Do an archive search on MIL-P-23377D for more info. Also check out EAA Chapter 1000's excellent web site for more info on epoxy primers and Alodine at http://www.eaa1000.av.org/technicl/corrosion/corridx.htm Contact me off list if you'd like more info after you get done with your "homework" :-) assignment! Charlie Kuss RV-8 Boca Raton, Fl. > > Listers: > > Can anyone tell me what the difference is, if any, between what a > self-etching primer (such as Sherwin Williams E2-G973 or other similar > types) does and what Alodine does? Assume the self etching primer is not > sealed over (as the mfgr. specifies) or recoated with any other products. > > I have completed my 3 credit course in priming at Matronics Archive U., but > must have napped through this part ;-) > > Thanks... > > Russ Christopher > RV-8 Emp. > SoCal ________________________________________________________________________________
From: "Are Barstad" <abarstad(at)bconnex.net>
Subject: Landing lights
Date: Sep 09, 2000
Where did you install the strobe(s)? Are RV-8 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Ed Anderson Sent: September 9, 2000 9:01 PM Subject: Re: RV-List: Landing lights Hi Mike, I agree with Ken. I installed the RMD lights as I was not about to cut into that leading edge skill given my history with mistakes. I figured I could always patch the fiberglass wingtip if I screwed up. They fit nicely into the leading edge of the wingtips and contain both the landing light and nav/position light with the streamlined Plexiglas. Came with all the parts needed including electrical terminals. Ed Anderson Matthews NC RV-6A N494BW Subject: Re: RV-List: Landing lights > > Hi Mike, > > Give Bob DeBorde a call at RMD (503-648-0331). These lighting recesses > come with landing lights installed (they're aimable so you can tailor > the beam angle to your needs -- like using one for a taxi light) and > have room for nav/strobe lights as well. > > I haven't installed them yet, as my wingtips aren't mounted, but the > workmanship looks to be first rate. Bob is great to deal with and won't > accept payment until you've already received your lights and are > satisfied. A real gentleman. > > -- > Regards, > Ken Balch > Ashland, MA > RV-8 #81125 N118KB (reserved) > assorted endless cockpit stuff > > > Mike Comeaux wrote: > > > > > I'm interested in finding the light system that fits in wing tips. > > Can someone point me in a direction to find. I really do not > > want to do the leading edge idea for lights. > > > > Regards Mike Comeaux > > mcomeaux(at)cmc.net > > ________________________________________________________________________________
From: Vanremog(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: Canopy skirt fit on RV-8
In a message dated 9/9/00 9:49:41 AM Pacific Daylight Time, Jim_Andrews(at)tivoli.com writes: << Can anyone tell me how close the canopy skirt is supposed to fit next to the fuselage? I know "the tighter the better" but at some point it starts scratching up the paint. >> As with a few other things I can think of, tighter is better. Use UHMW tape as a chafe strip on the edge of the turtledeck. -GV (RV-6A N1GV) vanremog(at)aol.com ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Re: Etching Primer vs. Alodine
Date: Sep 09, 2000
Russ, you'll probably get lots of replys, however, check out this link for lots of information. If you've got more questions after reading this site, then ask away. http://www.eaa1000.av.org/technicl/corrosion/corridx.htm Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ----- Original Message ----- From: "RV8bldr" <RV8bldr(at)email.msn.com> Sent: Saturday, September 09, 2000 2:25 PM Subject: RV-List: Etching Primer vs. Alodine > > Listers: > > Can anyone tell me what the difference is, if any, between what a > self-etching primer (such as Sherwin Williams E2-G973 or other similar > types) does and what Alodine does? Assume the self etching primer is not > sealed over (as the mfgr. specifies) or recoated with any other products. > > I have completed my 3 credit course in priming at Matronics Archive U., but > must have napped through this part ;-) > > Thanks... > > Russ Christopher > RV-8 Emp. > SoCal > > ________________________________________________________________________________
From: "Mike Nellis" <mnellis(at)emailusa.net>
Subject: Re: Landing lights
Date: Sep 09, 2000
Check it out. http://mnellis.jnet.net/rv-6_page/Ideas.htm#RMD%20Landing%20Light%20Kit Mike Nellis - RV-6 Wings N699BM (res) Plainfield, IL http://mnellis.jnet.net/rv-6_page ----- Original Message ----- From: "Mike Comeaux" <mcomeaux(at)cmc.net> Sent: Saturday, September 09, 2000 5:43 PM Subject: RV-List: Landing lights > > I'm interested in finding the light system that fits in wing tips. > Can someone point me in a direction to find. I really do not > want to do the leading edge idea for lights. > > Regards Mike Comeaux > mcomeaux(at)cmc.net > > > > > ________________________________________________________________________________
From: JNice51355(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: Etching Primer vs. Alodine
In a message dated 09/09/2000 7:07:43 PM Pacific Daylight Time, chaskuss(at)miami.gdi.net writes: << Do an archive search on MIL-P-23377D for more info. >> Charlie Thanks for posting this one. Nothing like the milspec numbers to clear up that issue. Jim Nice ________________________________________________________________________________
From: JNice51355(at)AOL.COM
Date: Sep 09, 2000
Subject: HR4205
I just had to put my two cents worth in on this one. I fly out of Arlington, WA. At Arlington, we have quite a few different "projects" on the field. Some of these are jet aircraft that were previously used in the military.(some foreign, some U.S.) The folks that are involved in these little projects sink alot of $$$ into them to be sure. Some are presently flying. They don't fly "alot" because it costs quite a bit just to fuel them. It is my feeling that these fellows(the ones with a bit more cash) most likely feel the same way about their project as you feel about yours. Nuff said??? Jim Nice ________________________________________________________________________________
From: JNice51355(at)AOL.COM
Date: Sep 09, 2000
Subject: Re: HR 4205
In a message dated 09/08/2000 10:02:20 PM Pacific Daylight Time, bogeybrother(at)earthlink.net writes: << Demilitarization > means rendering all surplus military > equipment inoperable, which would > effectively ground the warbird fleet, an > important part of our military and aviation > heritage. >> I had recently read about an F-16 and an F-18 that were acquired by a Wichita company for the purpose of refurb. The end result would be for two flying aircraft to be in civilian hands. The short article said these aircraft were "demilitarized", and said that the wings were removed and they had other gear pulled like instruments, I assume any fire control equiptment etc. I think I'd have to read some of the fine print on this. But, of course, if it would trully ground the warbird fleet, it's a no-brainer. ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: RV8 oil cooler change results
Date: Sep 10, 2000
>Hi Brian, > >My 7 row positech cooler mounted on the firewall allows me to climb at full >power all day in Fla and I rarely see oil temps over 190 degrees farenheit. >Two days ago I made climbs from Sea Level to 9500 feet, the OAT was 95 at >take off and was 68 degrees at 9,500. I think the trick on firewall cooling >may be the transition duct from the 3 inch line to the cooler is critical. >I >made the diffuser out of aluminum and Rick Caldwell made a similiar one >out >of FG and his results are the same. > >We are thinking of using the exit air as the source for cabin heat to add a >little back pressure on the cooler to bring the temps up to Shell >recommended >numbers. Egad! > >Bernie Kerr, 6A, 160 HP, 80 in Sensenich , SE Fla Bernie, Hmm, interesting. The differences I can see are the engine models, mine is O-360, yours is O-320, and the RV's are different models. I recall seeing quite different cooling behaviours in the different RV's. Some heat up, some overcool. Strange. My buddy Pat Kirkpatrick who hangars his -6A with O-320 and wood prop at the same airport as mine, had the same overheating problem I had. He fixed it by adding a larger Positech in series with the first one, which was placed on the baffle. He needed the weight forward for CG purposes so this served him well. Without the second cooler, summertime oil temp went to redline after two trips around the pattern. We operate in some pretty ugly density altitudes here as well. D.A. two days ago here was 8,500'. I'm thinking there must be some effect of atmospheric density on heat transfer or absorption rates. Thanks for the input. Nice to know the Positech does work for some folks. Still, for my RV8/O-360 application, it just won't hack it. Oh well, two days labor and $240 for the new cooler. I've certainly had worse lessons to learn in the past. ;) Brian Denk ________________________________________________________________________________
Date: Sep 09, 2000
From: KostaLewis <mikel(at)dimensional.com>
Subject: RMD Landing lights
I didn't want to mess with my leading edge either. NOT that's there's anything WRONG with that..... I just installed a RMD light in my left wing tip; right comes next (it flys fine with only one). Bob at RMD does a really great job on these units. When I unpacked them, my first thought was: "This is how I would have done them if I had done them myself." Actually, he does much better than I would have done. Installation is not a 2 hour job. It takes some fiber glassing and messing with getting it to fit like you want it to. The lens also takes some messing with to get a good fit, but it is Lexan (I think) and is pretty easy to shape, it just takes a while. There is a video on the installation (The 'O' Team). The lights: I like 'em. Having the lights WAY out there on the wing tips makes your airplane look LARGER. And who doesn't need more visibility. Have fun.......... Michael ________________________________________________________________________________
From: "C J Heitman" <cjh(at)execpc.com>
Subject: Etching Primer vs. Alodine
Date: Sep 09, 2000
<<>> The current revision is "F". You might want to search for MIL-P-23377F. Chris Heitman Dousman WI RV-9A N94ME (reserved) Right wing closed today Primer info: http://www.execpc.com/~cjh/primer.html ________________________________________________________________________________
From: "James E. Clark" <jclark(at)conterra.com>
Subject: Re: RV-4 throttle quad.
Date: Sep 09, 2000
Anyone in RV-land with a flying (or near to it) RV6 or RV6A using Van's (or similar) throttle quadrant mounted in the center (versus on one side)? If so how did you handle fuel selector?? And then, did you happen to make it work with the Andair fuel selector??? If so, I REALLY want to know how you did it!! (Please!!!! ;-) ) My problem is that I have sort of "designed" (with input from several of you) a center console/throttle quadrant for my RV6A and that all looks like I might be able to make it work. The problem comes when you try to put the center cable of three cables (power, ***prop***, mixture) in the same space as where a fuel line would nominally go. The selector is above the lines and the fuel exits the *bottom* of the selector I plan to use. As a backup, I have already ordered the "extender" model from Andair and I hope to "offset" the mixture line just a bit to go around the extender rod and mount the actual selector lower. But I am looking for a more elegant (and "proven") solution than mine. Anybody out there solved this one???? Thanks, James RV6AQB Panel and center console (Custom mods that have added at least two years to the project!! ;-) ) ________________________________________________________________________________
Date: Sep 09, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Weir article on Microair 760 . . .
"Robert L. Nuckolls, III" Several folk mentioned a review Jim did on the Microair 760. I found a copy on Microair's website and reproduced it at: http://www.aeroelectric.com/Catalog/avionics/760vhf.html Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Sep 09, 2000
From: Thomas McIntyre <bogeybrother(at)earthlink.net>
Subject: Re: HR4205
Jim, You just hit the nail on the head. They do not fly alot because it costs quite a bit to fuel. Ask you friends that when they do fly do they go out a practice emergency procedures, or any of the other proficency manuevers. Most do not, they fly to the first fly in that will pay for their fuel and then home again. Acident waiting to Happen? Nuff said. Tom basic JNice51355(at)AOL.COM wrote: > > I just had to put my two cents worth in on this one. I fly out of Arlington, > WA. At Arlington, we have quite a few different "projects" on the field. > Some of these are jet aircraft that were previously used in the > military.(some foreign, some U.S.) The folks that are involved in these > little projects sink alot of $$$ into them to be sure. Some are presently > flying. They don't fly "alot" because it costs quite a bit just to fuel > them. It is my feeling that these fellows(the ones with a bit more cash) > most likely feel the same way about their project as you feel about yours. > Nuff said??? > Jim Nice > ________________________________________________________________________________
From: "Van Artsdalen, Scott" <svanarts(at)unionsafe.com>
Subject: Microair
Date: Sep 09, 2000
"Van Artsdalen, Scott" And I've told my distributor that we'll add both of those radios to our website as soon as they're available. Right now, the best they can quote me is early next year . . . what ever "early" means. Bob . . . The transponder is undergoing tests from what I understand. They are waiting for certification by the FAA and the date keeps getting pushed back. Hmmm...can you imagine that? The government not being able to meet a deadline. No offense to our friendly, neighborhood Fed on the list! Or any other easily offended people either! ________________________________________________________________________________
Date: Sep 09, 2000
From: Gary Zilik <zilik(at)bewellnet.com>
Subject: Re: RV8 oil cooler change results
So you don't think moving the cooler had anything to do with the lower oil temps? I have flown with both (in the same location) and on initial testing I thought the niagra cooled better. After many hours of flying I have decided that they both cool about the same with the niagra slightly better. In fact I am planning on installing the positech again since it is a heck of a lot more stout. Gary Zilik ________________________________________________________________________________
Date: Sep 10, 2000
From: meketa <acgm(at)gvtc.com>
Subject: Re: RV8 oil cooler change results
Hello Yall I have had no personal experience yet, but there sure have been a lot of O-360's and expecially IO-360's with high oil temps on Positech installs. An area RV8 with an IO360 had high oil temps with a #4215 behind #4 cylinder. He added a #4211 in series on the firewall and temps came down to normal. I am building an 8 with an IO-360 and did not want the same problem every one else seems to have. I installed a 7 row Stewart Warner behind #2 cylinder. There is much more room between the #2 cylinder and the baffle. Lack of air flow will not be a problem. Should cool well. George Meketa RV8\QB installed all CHT and EGT probes tonight, 80% done\80% to go. ________________________________________________________________________________
From: "Russ Werner" <russ(at)maui.net>
"RV List"
Subject: Long cuts in aluminum
Date: Sep 09, 2000
Listers, I just cut my one piece top skins to size and found a way to make the nearly 10 foot cut easily. I clamped the sheet to a piece of 12 foot particle board and cut it with a piloted, straight bit in a router using the edge of the board as a guide. Way easy, very straight, and fast. The bit I used was a 1/2" straight bit for formica. Smaller would make even less chips. I highly recommend this as a way to make long cuts. Aloha, Russ ________________________________________________________________________________
Date: Sep 10, 2000
Subject: pushrod rivets, etc.
From: "Robert Dickson" <bubba(at)coastalnet.com>
I'm trying to rivet the rod ends to the smal pushrods that connect the bellcrank to the aileron (-6A). The only way I can manage to not bend the rivet over is to make it way too short, leaving an inadequate shop head. When the rivet is the proper length it bends right over regardless of how careful I am. I read a thread on this subject a while back, but can't seem to pull it up in the archive. Someone said they used a small cupped set on the shop head side, but that doesn't work for me. I'm pretty much ready to just get more parts and take them to my local machine shop for welding, but I thought I'd ask for your experiences first. I've got another question. I want to run some of Van's flexible conduit through the wings and am pondering how to drill (enlarge) the holes through the ribs under the already riveted skins. George O mentions making an extender for the unibit, but if ain't made out of aluminum I'm not sure I'm up to it! Just curious as to how some of you folks might have accomplished this. Thanks! Robert Dickson Fayetteville NC, RV-6AQB, left wing ________________________________________________________________________________
From: "John Starn" <jhstarn(at)earthlink.net>
Subject: Re: HR4205
Date: Sep 10, 2000
----- Original Message ----- From: Thomas McIntyre <bogeybrother(at)earthlink.net> Sent: Saturday, September 09, 2000 9:55 PM Subject: Re: RV-List: HR4205 > No two cents here, I've flown with several so called "wanna-be" types in the CAF and can tell you first hand that they fly one heck of lot safer than most GA pilots. Chuck Wentworth and his TBM is only one example, full pre-flight, full take off, enroute and landing check lists that he verbalizes EVERY time. I suggest you visit any CAF hanger and take a good look around. From the guys who fly them to the guys who keep they flying you'll not find any better equiped, better maintaned aircraft and cleaner hangers. They trying to throw out the baby with with the bath water. IMHO it's just one more step for anti-gun, anti-military anything crowd. Next thing you know the Boy Scouts of America will be listed as the bad guys in this country. Oops too late, thats been done. Kabong ________________________________________________________________________________
Date: Sep 10, 2000
Subject: Re: MicroAir 760
From: lm4(at)juno.com
Jim, Electric bob can answer that question for you. I believe he has already worked it out. Something about this radio can easily be heard 100 miles away. > > > >and cost, but turned off by its 4 watt transmitter. By my thinking, > this > >is pretty low transmitter power for anything except around the > flagpole > > > Wimpy indeed. My SL-40 puts out 8 watts and even my hand held puts > out 5. You > might be able to off set this with a better antenna ( something more > efficient > then the quarter wave that most of us have ). > > - Jim Andrews > RV-8A ( FWF ) > O-360 sensenich (85) > N89JA reserved > WB5JKB > > > > > ________________________________________________________________________________
Date: Sep 10, 2000
From: EARL FORTNER <e.fortner(at)worldnet.att.net>
Subject: Re: pushrod rivets, etc.
I used a unibit before I put wing skin on to drill holes with a battery powered drill. I had no trouble with the rivets in pushrod ends. I used a hand squeezer and it was no different than any other rivets I have squeezed. Usually when I bend a rivet it is too long or the squeezer is not lined up with the rivet (trying to squeeze it sideways) I did put the pushrod in a vise while I squeezed the rivet. I just don't understand why its giving you a problem unless it is too long. Cheers, Earl RV4 fighting the canopy frame. Robert Dickson wrote: > > > I'm trying to rivet the rod ends to the smal pushrods that connect the > bellcrank to the aileron (-6A). The only way I can manage to not bend the > rivet over is to make it way too short, leaving an inadequate shop head. > When the rivet is the proper length it bends right over regardless of how > careful I am. I read a thread on this subject a while back, but can't seem > to pull it up in the archive. Someone said they used a small cupped set on > the shop head side, but that doesn't work for me. I'm pretty much ready to > just get more parts and take them to my local machine shop for welding, but > I thought I'd ask for your experiences first. > > I've got another question. I want to run some of Van's flexible conduit > through the wings and am pondering how to drill (enlarge) the holes through > the ribs under the already riveted skins. George O mentions making an > extender for the unibit, but if ain't made out of aluminum I'm not sure I'm > up to it! Just curious as to how some of you folks might have accomplished > this. > Thanks! > > Robert Dickson > Fayetteville NC, RV-6AQB, left wing > ________________________________________________________________________________
Date: Sep 10, 2000
From: Arthur Glaser <airplane(at)megsinet.net>
Subject: Re: HR4205
Some people see this as just another slow erosion of personal rights and an extension of federal power. I have seen comments suggesting that this is similar to the slow erosion of rights in pre ww2 Germany. We all know what happened there. It is very dangerous to take the attitude that it is ok because it does not effect you personally. As the person below wrote, someday it may be your turn and it will be too late as they will come for something you care about and there will be no one left to protest. John Starn wrote: > > No two cents here, I've flown with several so called "wanna-be" types in > the CAF and can tell you first hand that they fly one heck of lot safer than > most GA pilots. Chuck Wentworth and his TBM is only one example, full > pre-flight, full take off, enroute and landing check lists that he > verbalizes EVERY time. I suggest you visit any CAF hanger and take a good > look around. From the guys who fly them to the guys who keep they flying > you'll not find any better equiped, better maintaned aircraft and cleaner > hangers. They trying to throw out the baby with with the bath water. IMHO > it's just one more step for anti-gun, anti-military anything crowd. Next > thing you know the Boy Scouts of America will be listed as the bad guys in > this country. Oops too late, thats been done. Kabong > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Re: RMD Landing lights
Date: Sep 10, 2000
. The lens also takes some > messing with to get a good fit, but it is Lexan (I think) and is pretty > easy to shape, it just takes a while. I think it is butyrate, which is very susceptible to solvents. Be careful, don't get any acetone or other solvents near it or it will fog over. Alex Peterson Maple Grove, MN 6A O360, Airflow, CS may fly in '01 ------ http://USFamily.Net/info - Unlimited Internet - From $7.99/mo! ------ ________________________________________________________________________________
From: "Edward Cole" <edwardmcole(at)home.com>
Subject: Re: pushrod rivets, etc.
Date: Sep 10, 2000
I had my pushrods welded by a friend. A whole lot easier! Ed Cole RV6A Finishing Kit ----- Original Message ----- From: "Robert Dickson" <bubba(at)coastalnet.com> Sent: Sunday, September 10, 2000 6:30 AM Subject: RV-List: pushrod rivets, etc. > > I'm trying to rivet the rod ends to the smal pushrods that connect the > bellcrank to the aileron (-6A). The only way I can manage to not bend the > rivet over is to make it way too short, leaving an inadequate shop head. > When the rivet is the proper length it bends right over regardless of how > careful I am. I read a thread on this subject a while back, but can't seem > to pull it up in the archive. Someone said they used a small cupped set on > the shop head side, but that doesn't work for me. I'm pretty much ready to > just get more parts and take them to my local machine shop for welding, but > I thought I'd ask for your experiences first. > > I've got another question. I want to run some of Van's flexible conduit > through the wings and am pondering how to drill (enlarge) the holes through > the ribs under the already riveted skins. George O mentions making an > extender for the unibit, but if ain't made out of aluminum I'm not sure I'm > up to it! Just curious as to how some of you folks might have accomplished > this. > Thanks! > > Robert Dickson > Fayetteville NC, RV-6AQB, left wing > > ________________________________________________________________________________
Date: Sep 10, 2000
From: pdsmith <pdsmith(at)pacbell.net>
Subject: Re: pushrod rivets, etc.
I think that what Earl doesn't understand is that if the rivet holes are not perfectly aligned it is possible for the rivet to keep bending over on squeezing even if you're using the correct length rivet. Also in a hollow tube, the rivet will tend to bend and/or swell slightly inside the tube during squeezing and this can cause misalignment too. To counter this, some people put a small plug or solid core inside the tube, drill it and insert the rivet. This procedure which is covered in AC43.13 helped me on one occasion, but another time I had to have the tube welded! On another tube I used a Hi-Lok fastener because I couldn't get the rivet to proper specifications. A local FBO had the special tool & put the fasteners in for me. If you do this be careful which way you orient the tube (to prevent interferences) as the fastener has a "nut" or collar on one side which sticks out farther than a rivet shop head. good luck, Phil Phil Smith, 80691 Fairfax, CA RV8, 0-320, Hartzell prop, installing electrical ________________________________________________________________________________
Date: Sep 10, 2000
From: pdsmith <pdsmith(at)pacbell.net>
Subject: Re: pushrod rivets, etc.
Forgot to say that George O. will sell you a unibit extender. I think they're around ten bucks - mine came in handy for several things. Phil ________________________________________________________________________________
Date: Sep 10, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: MicroAir 760
"Robert L. Nuckolls, III" > >Jim, > Electric bob can answer that question for you. I believe he has already >worked it out. Something about this radio can easily be heard 100 miles >away. The line of sight capability of a 4 watt transmitter speaking to a 1 microvolt receiver both on dipole antennas is in EXCESS of 1000 miles. See: http://www.aeroelectric.com/Catalog/avionics/weir_760.html Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
Date: Sep 10, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: nmh batteries
"Robert L. Nuckolls, III" At 05:18 AM 9/10/00 GMT, you wrote: >I saw two brands of nmh AA cells in Wally world. Energizer and Ray-o-vac I >think. Just wondering if they were any better for GPS & hand held radios >than ni-cad. Same voltage as ni-cad 1.2. Thanks for your many informative >posts to the Kolb list. Bill in Lousyana My pleasure sir . . . My personal favorites for low voltage (4 cells or less) radios are alkalines . . . they contain much more total energy than most ni-cads . . . and about the same as run-of-the-mill NmH cells. The best part is that they start out at 1.5 volts versus 1.25 for the "nickels" . . . Go to Dollar General stores and buy their house brand AA nicads. I've tested these batteries repeatedly and they're withing a few percent of best bunnybatteries you can buy. Best yet, unburdened by VERY expensive television and print advertising, is they cost 25 cents per cell . . . A VERY good value. The only thing that beats this for dollars/joule of energy stored are the Ray-o-Vac Renew series rechargable alkalines. The down side of these are you have to have a charger and a place to plug it in. I buy the Dollar General batteries about 10 packages at a time and keep plenty of spares in my flight bag. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "J. Rion Bourgeois" <rion(at)worldnet.att.net>
Subject: Re: RV8 oil cooler change results
Date: Sep 10, 2000
Brian: do you know if the Positech would work if you mounted it on the baffle where you mounted the Niagara? Could be that the baffle mount gives more air flow which is why the Niagara works there. How about mount your Positech on the baffle and check the results. Rion ----- Original Message ----- From: Brian Denk <akroguy(at)hotmail.com> Sent: Saturday, September 09, 2000 2:39 PM Subject: RV-List: RV8 oil cooler change results > > Listers, > > I finally changed out my firewall mounted Positech cooler for a Niagara, 7 > row cooler placed on the rear baffle behind cylinder #4. > > Success! > > The Positech just wasn't cooling the oil at all. Once the temp got up to 220 > degrees, it would stay there...heat soaked and would not come down until the > power came back and the nose went down. Even then, it would take several > minutes. > > I went flying today. (Air temp in mid 80's.) I made a full power climb at > 100mph, including some turns to really load the engine. Oil temp never went > higher than 200 degrees! I'm very pleased and wish I had made the change > earlier. I can now hold full power during the summer heat without any > concerns about oil temp. Once I leveled out, the temp dropped back to the > vernatherm setting of 180 degrees, and it did so within three minutes. This > was at about 1,000' AGL (6,500' MSL), in hot, thermally air which formerly > would send my oil temp to 220 in a hurry while at 2700 rpm. This cooler and > it's location on the baffle WORKS. After landing, and sitting on the hot > ramp, I took a Young Eagle for a ride. Up we went, temp in low 90's, full > power all the way, oil temp tickled the cool side of 200 then slid right > back to 180 when the nose went down. > > In summary: Positech coolers suck. Oops, maybe that's too harsh. Uh they > simply are NOT suited for use in aircraft. Yes, they are very nicely made > and robust. However, they just don't do the job unless you use an oversize > model and place it where it gets full ram intake air....with no ducting to > impede airflow. Forget about using the firewall mounting and 3" scat hose. > I've been roasting my oil like this since first flight. Egads. > > I talked with the owner of a major oil cooler service last year at > Copperstate and his opinion...after many years in this business, is that the > Positechs are totally unsuited for use in any airplane. His preference is > the Stewart Warner, and after that, the Niagara or Harrison. > > So there you have it. My less than scientific oil cooler testing results. > Take it for what it's worth. Anyone want a used Positech? Would make a nice > desk ornament. > > Brian Denk > RV8 N94BD > cruisin' cool > > ________________________________________________________________________________
Date: Sep 10, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: Galls wig/wag flasher . . .
"Robert L. Nuckolls, III" Bob sez: >> I was disappointed to find that the flasher ties the two lamp circuits >> together when it's de-energized . . . no big deal on police cars where >> headlights are normally operated together . . . but a bit of a challange >> when you'd like to have independent landing and taxi light circuits. Norm answers: >I don't see any need to have independent landing and taxi light circuits. I >will be happy with both of them on one switch. Less complexity, cost, panel >space, and weight. Simplifies night operations by removing the decision of >which light to have on at what phase of flight/taxi and the checklist item >each time to confirm it. This will also keep my aircraft close to what I am >most familliar with operating at night; cars. I have never had the urge to >turn one headlight out. If the engine is running then I say light em up! The downside I see for this is loss of potential redundancy. The single supply, single switch or common controls does expand possiblity for single failure to take out both lights. >Thank-you for proving that the Galls Flasher is possibly the one for me. The >only thing that concerns me is the post that mentioned that they are heavy. >How heavy? Can any one offer weight comparisons with other brands such as Why not option 3? Less expensive than Galls, MUCH lighter, relay is NOT potted into the assembly and therefore easily replaced. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- http://www.aeroelectric.com ________________________________________________________________________________
From: "Brian Chesteen" <bchesteen(at)planetc.com>
Subject: HS Front spar and Rib Riveting Question
Date: Sep 10, 2000
Question for all you airplane building guru's. How do you rivet the HS ribs to the front HS spar using #4 rivets without destroying the thing? This is enough to make me question my ability to build this plane! First I will assume that most people hand drive most of these because my Avery squeezer with a 2.5" yoke will not do the job. Next I will assume that you have to put the shop head on the back of the spar because the rivet gun will not fit in between the front and rear spar. Finally I will assume that you use a double offset cupped set for these because you can't get a straight shot at the heads with a straight one. Well with all my assumptions, I have had to drill out about 15 rivets! I ended up with 3 rivets that would just pass inspection on the right side where the 608 and 607 intersect the front spar. I ended up with 2 good ones on the left for the same ribs but the third has a buggered up hole that is now figure 8'ed. Now what do I do? 1. Scrap the whole mess? 2. Drill it out to an oversize? 3. Stick in a CherryMax? 4. Forget it and drive on? 5. Sell this stuff and tell everyone I almost built an airplane? 6. Other? How do you guys rivet the #4 rivets on such thin metal without trashing the pieces? Thanks for any help! Brian Chesteen RV-6 Emp ( I think ) : ( name="Brian Chesteen.vcf" filename="Brian Chesteen.vcf" BEGIN:VCARD VERSION:2.1 N:Chesteen;Brian;;Mr. FN:Brian Chesteen ORG:Brantel Company LLC TITLE:President TEL;WORK;VOICE:(423)231-7142 TEL;HOME;VOICE:(423)623-9888 TEL;CELL;VOICE:(423)231-7142 TEL;PAGER;VOICE:(423)231-7142 TEL;WORK;FAX:(423)623-5887 TEL;HOME;FAX:(423)623-5887 ADR;WORK:;;1228 Petunia Road;Newport;Tennessee;37821;USA Road0D0ANewport, Tennessee 378210D0AUSA ADR;HOME:;;1228 Petunia Road;Newport;Tennessee;37821;USA Road0D0ANewport, Tennessee 378210D0AUSA URL:http://www.planetc.com/users/brantel URL:http://www.planetc.com/users/brantel EMAIL;PREF;INTERNET:chesteen(at)morristownelectric.com REV:20000910T194634Z END:VCARD ________________________________________________________________________________
Date: Sep 10, 2000
From: "Robert L. Nuckolls, III" <nuckolls(at)aeroelectric.com>
Subject: Re: nmh batteries
"Robert L. Nuckolls, III"


September 03, 2000 - September 10, 2000

RV-Archive.digest.vol-jf