RV-Archive.digest.vol-ok

October 29, 2003 - November 04, 2003



      
      
      
________________________________________________________________________________
Date: Oct 29, 2003
From: Bob <panamared2(at)brier.net>
Subject: Re: Dynon Install Kit
Guys This is a good deal. Wish I had it when I was installing my Dynon. I spent a lot more money than this and got a lot less (not counting shipping). Next time I build an airplane, I am going to buy stock in UPS, so at least I get some of my money back. As for flying with the Dynon, I am now flying my RV6 much better. Before I always had problems in a turn by gaining altitude. This thing sure helps me make turns and stay on altitude. One thing I do not like is the bank angle indicator marks only goes to about 50 degrees, that is fine for shallow turns, but for me steep turns do not start until I get to 60+ degrees. I still have not calibrated the remote compass module. With a GPS, who needs it? This Dynon thing is GREAT! I love it. Bob RV6 NightFighter >Hi All, > >Just a quick note to let you all know that I "FINALLY" got all the >components together for the Dynon EFIS install kit's I promised awhile ago. > >They include connectors, crimper, pins, etc.. > >Price is $55.00 >http://www.steinair.com ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Landings
Date: Oct 29, 2003
> >Hummmph, > >Rocket guys who use a slide rule while making perfect landings with pretty >ladies who own RV-4s.... Yeah, Gummibear must be livin' right. I now will join the "I hate Rocket Drivers" club with Doug R. > >All I can say is "the bad thing about a perfect landing is the next one is >going to be worse, so be careful" ;{) Sort of a "glass is half empty" paradigm as applied to landing an aircraft? :) > > >Brian, thanks for the advice on the tail link clips. Has anyone come up >with >an adjustable connector for the chains? My new springs and chains seem to >be >different than the old ones, they are either too loose or they are very >tight, and put some significant preload on the rudder spar. I don't know of a simple means to fine tune the chain length, either it's too loose or too tight, from my experience. I prefer the chains to be snug. The steering arm is made of some pretty beefy metal and the springs are supposed to take the bumps and bounces. Oh, and the chain link repair clips aren't an original idea of mine....Doug R gave me the idea one day after he had just flown into my home airfield in a B-25. Now I hate Doug too. Also, be sure to use a thread locker to secure the link nuts once installed. > >I am going to try putting AN42B eyebolts on the rudder ends to make the >chain lay more flat and hopefully fit better. I'll go get the connectors >you >mentioned Brian. I installed those on the rudder horn and they work great. You'll like the result. > Brian Denk RV8 N94BD RV10 40051 Concerned that messages may bounce because your Hotmail account has exceeded ________________________________________________________________________________
From: "Scott Brown" <scottbrown(at)precisionjet.com>
Subject: Hartzell Spinner
Date: Oct 29, 2003
Listers, I have an RV4 with a 360 engine and a hartzell 2-blade CS prop. I am looking for a metal spinner with a 13 inch back plate. Does anyone have one for sale or know the part number so that I can look for it somewhere? Scott ________________________________________________________________________________
Date: Oct 29, 2003
From: tomrv8(at)gvtc.com
Subject: Re: Landings
Wheeler, I've had good luck on my RV-4 "adjusting" the chain/ spring length as follows: If the chain is too tight, devise a method to hold one end of the chain/ spring (off the plane in a vise is preferrable), and pull the hell out of the other end of the chain several times, thereby fully compressing the spring. It will slightly shorten the spring a small amount, giving you a "looser" fit. To tighten up a slightly loose chain, stick a large, flat bladed screwdriver between each curl in the spring itself, and "pry" them apart. This will have the opposite effect of slightly increasing the length of the spring, taking out some slack. Your mileage may vary, but it's worked for me. Tom RV-4 15 years old and 1040 hours... > Brian, thanks for the advice on the tail link clips. Has anyone come up with > an adjustable connector for the chains? My new springs and chains seem to be > different than the old ones, they are either too loose or they are very > tight, and put some significant preload on the rudder spar. > > I am going to try putting AN42B eyebolts on the rudder ends to make the > chain lay more flat and hopefully fit better. I'll go get the connectors you > mentioned Brian, > > thanks, remind me of this when the call for list donations comes around > again. > > W ________________________________________________________________________________
From: "Fred Stucklen" <wstucklen1(at)cox.net>
Subject: Re: Electric flap motor failures
Date: Oct 29, 2003
HTML_SHOUTING3, HTML_TAG_EXISTS_TBODY Larry, I just got back from the hanger where I repaired the flap motor. It too had a greasy black film on the commutator & brushes. Since the "O" ring on the gearbox end was damaged, I can only suspect that is how the grease is getting into the motor area. Since I didn't have a replacement "O" ring, I re-installed the motor with some RTV around the cleaned "O" ring and the mating metal areas. I'm hoping that this will prevent the problem from repeating. In the meantime, I'm going to try to contact the manufacturer to see if there has been any QC related complaints for this product. My motor has date stamped 2/8/00, so I doubt if I can get a free replacemnet... But it might be worth the cost to get a backup motor..... Fred Stucklen RV-6A N926RV 70+ Hrs From: Larygagnon(at)aol.com Subject: Re: Electric flap motor failures The flap motor in my RV6 failed at 8 hours and again at 30 hours. I could hear the flap relay click but the motor would not move. Both times an oily substance on the brush/armature area caused it to work intermittently but I never saw an excess of grease in the motor. The second time I also found a brush broken so I'm waiting for a replacement from Van's. BTW make sure the lock nut on the rod end is tight, if it looseness up the arm will unscrew itself from the rod end. Ask me how I know. I agree on the necessary tools, I'll be sure to carry what I need on board to deal with this if it happens again. Larry Gagnon RV6 O360 N6LG ________________________________________________________________________________
From: "Tracy Crook" <lors01(at)msn.com>
Subject: Re: HUMOR - are bigger engine's Chick Magnets
Date: Oct 29, 2003
- are bigger engine's Chick Magnets? > aircraft with bigger engines and more horsepower are > "Chick Magnets." I think I have some proof. Now I *Really* can't wait to get my 3 rotor 270 HP RV-8 flying : ) Tracy Crook ________________________________________________________________________________
From: "Elsa & Henry" <elsa-henry@darlor-watch.com>
Subject: Re: RV Builder IM Network and bragging points
Date: Oct 29, 2003
For God's sake guys how about cutting this out and get back to RV stuff. I'm fed up of getting this unrelated NONSENSE!!!!!!!! Henry Hore ________________________________________________________________________________
Date: Oct 29, 2003
From: Michael Stewart <mstewartga(at)yahoo.com>
Subject: Dynon EMI update
Thought I would give you all an update on my Dynon install now with over 100 hours of use. The head unit has preformed flawlessly and its accuracy is simply amazing. I have never felt more comfortable flying the plane in the soup as i do flying with this thing in my panel. What is neat about it is that even in turbulance, it is not bouncing around like a normal vac gyro would. It only moves when you do, and does not see ill effects of inertial forces. Now the bad news. My self,along with many others, are experienceing serious EMI (electro magnetic interference) resulting from the remote compass unit. I have received many e-mails from others who are having this problem. Myself, along with others, have tried various solutions, none solve the problem. The symptoms of the problem are simply broad band white noise across the com. Ill bet every plane has the problem but most don't know it. If you have the remote compass, try flying and tuning in a distant AWOS or something with a weak signal, turn your dynon on and off and hear the difference. The degree to which the problem exists varies greatly. In my airplane, the noise will break squelch often and cause terrible noise on the com. A scan across the com frequencies will dislay the noise across all frequencies at all times the remote compass is powered. My local electro buzzhead friend brought his bag of tools and is convinced the noise is coming from the Dynon screen and traveling around in the wiring. The same problem that Garmin is having with their weather updates (I have been playing with that stuff too in my neighbors Mooney. How would you like to be Garmin and taking back the thousands of wx installs that are not reliable do to this noise stuff. EEK!.). These screens put out a bunch of noise. Dynon suggests a couple of temp fixes. 1. Shield the lines to the compass. (did nothing for me) 2. power the compass from a different buss. (took about 30% of the noise out for me.) I have ended up putting a toggle switch between the head and the compass so I can kill the power to the compass at will. If I get noise, which is a lot, I kill the power and the noise disappears. Of courser my dynon compass goes whacky when I power down the compass. But at least my com gets clear and it is a quick and imediate solution to the noise problem. My plan is to remove the compass unit and return it. It is just not workable for me and I am way past tired of messing with it. In the end, although i have spent an inordinate amount of time dealing with this compass issue, I am very happy with the horizon capibility. I have not gotten used to the speed and altitude tapes. I still have steam gauges and i am sure this is why I am not using the tapes. Since I have pulled out my vac and gyros, I am considering putting a second one in. My only fear in IFR, other than that one prop/engine I have, is that if the Dynon goes TU, I am down to turn coordinator, whisky compass, and steam gauges on partial panel to keep her upright. Not fun in a bouncing RV in the soup. The cost/benefit of this instrument is so low/high, that having 2 of these to me, really makes sense. Anyway, there is my update. Mike __________________________________ ________________________________________________________________________________
From: "Dave Ford" <dford(at)michweb.net>
Subject: fastening sliderwindshield
Date: Oct 29, 2003
I'm getting ready to secure in place the windshield for my slider 6. Question is about attaching and securing the front edge. I have opted to make a removable windshield fairing which is completed and fits like a glove to the windshield except in the front where the plex does not touch the top forward skin, it is about 1/2 inch above the skin so there is some floating of the plex to reach the fairing. I would like to make a clean, secure, good looking attachment of the plex to the fairing and top skin. Some have mentioned clips touching the plex and riveted to the skin, others riveting the fairing and using epoxy to attach plex to the fairing. Still another would be using Lexel between plex and fairing, and pop riveting fairing to skin. My concern is the force and pressure of the air against the plex since I have a 1/2 inch gap where the plex does not touch the top skin. Any suggestions or opinions as to the best way to attach forward plex to top skin? Dave Ford RV6 finishing ________________________________________________________________________________
From: "Alan McKeen" <amckeen(at)twcny.rr.com>
Subject: Re: EGT/CHT probes
Date: Oct 29, 2003
I have an O-320 in my RV-6. At idle all four cylinders run similar EGT and CHT. At full power climb out #3 cylinder is the highest for CHT and EGT. At cruise power #1 and #3 consistently are higher CHT and EGT than #2 and #4. During climb and cruise, #4 is consistently the lowest temperature for both CHT and EGT. Based on my plane and my observation of it, #3 is most often the highest CHT and EGT. Alan McKeen N418AL RV-6 O-320 602 Hours on the Hobbs ________________________________________________________________________________
Date: Oct 29, 2003
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: IFR, HOmebuilts, and TSO's
Great stuff Mike. You didn't mention GPSs. My understanding is that GPSs that are to navigate when IFR must meet the requirements of TSO C129A. Do you concur? That is certainly the way our regs are interpreted up here in Canada, but I'm not sure of the situation in the US. Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ > >Several weeks ago I siad that I would come up with something about >Homebuilts and the need for TSO'd equipment. Well, for better of worse here >it is. It is quite lenghtly so if you are interested now is the time to >delete and carry on. Any comments are very welcome. > >Mike Robertson > > >HOMEBUILTS AND IFR >By Mike Robertson > >Recently the issue has come up several times about Amateur-Built aircraft >and their ability to fly under Instrument Flight Rules (IFR). There are >some that say that Amateur-Built aircraft cannot be certified to fly IFR >unless the instruments and equipment installed in them are TSOD (TSO means >Technical Standard Order). There are some that say that there are NO >requirements at all and that they cant be stopped from flying IFR. Then >there are some in the middle that say that certain instruments and equipment >must be TSOd. In fact these are all incorrect. The real truth is >somewhere in the middle. Before going any further let me explain that this >article is mostly for new aircraft. Aircraft that have already been issued >an airworthiness certificate and operating limitations must follow the >operating limitations, or apply to have the operating limitations amended. > >Amateur-Built aircraft today are certificated under 14 CFR 21.191(g) and >operated under 14 CFR 91 (FAR 91). The guidance that FAA Inspectors and >Designated Airworthiness Representatives (DARs) reference to issue >airworthiness certificates to ALL aircraft is FAA Order 8130.2. Section 7 >of the Order covers the requirements for Experimental Amateur-Built aircraft >and tells us about eligibility, aircraft inspection, issuance of the >Airworthiness Certificate, and the issuance of Operating Limitations. > >This Order does not specifically mention requirements for TSO equipment and >instruments to be installed in Amateur-Built aircraft. The key to equipment >requirements is found in the operating limitations, which are a part of the >airworthiness certificate. 14 CFR 91.9(a) requires that pilots follow >operating limitations. 14 CFR 91.319(c) and (e) both authorize the FAA to >issue necessary limitations that are prescribed in the interest of >safety. FAA Order 8130.2 paragraph 134, paragraph (a) states, Operating >limitation must be designed to fit the specific situation encountered. The >ASI may impose any additional limitations deemed necessary in the interest >of safety. The ASI and/or designee must review each imposed operating >limitation with the applicant to ensure that the operating limitations are >understood by the applicant. However, this does not mean that the ASI can >require the use of TSOd equipment. The following operating limitations >prescribe aircraft equipment requirements and may be imposed: > >1. This aircraft is to be operated under VFR, day only or; >2. After completion of phase I flight testing, unless appropriately >equipped for night and/or instrument flight in accordance with 91.205, this >aircraft is to be operated VFR, day only and, >3. Aircraft instruments and equipment installed and used >under 91.205 must >be inspected and maintained in accordance with the requirements of part 91. >Any maintenance or inspection of this equipment must be recorded in the >aircraft maintenance records. > >To understand equipment requirements for IFR, we must ask two questions: >What are the Part 91 requirements for the equipment? And, What equipment is >prudent or safe? > >So lets look at FAR 91 and see what we have. There are three rules that >effect the operation of amateur-built aircraft that do mention TSO >equipment. FAR 91.207 address emergency locator transmitters (ELT) and >states that any new installations after June 21, 1995, may not use an ELT >that meets the requirements of TSO-C91. FAR 91.215 addresses ATC >transponders and altitude reporting equipment and their use. It states that >the ATC transponder equipment installed must meet the performance and >environmental requirements of any class of TSO-C47b (Mode A) or any class of >TSO-C74b (Mode A with altitude reporting capabilities) as appropriate, or >the appropriate class of TSO-C112 (Mode S). FAR 91.217 goes on to state >that the altimeters and digitizers in the altitude reporting equipment must >meet the standards in TSO-C10b and TSO-C88, respectively, or were tested and >calibrated and shown to meet the standard referenced therein. You will >notice that in each of these rules that there is no wording that this >equipment must, in fact, be TSOd. Each does say that they must, or must >not, meet the requirements of their prospective TSO. Conceivably, you could >build your own transponder, and if you are able to prove it meets the >requirements of the appropriate TSO, you could use it. > >You will also notice rules that use the word, approved. Section 91.205(a) >states, or FAA approved equivalents. Paragraph (b) references an approved >safety belt. Paragraph (c) requires approved position lights. Approved >typically means something that is approved by the FAA through a Parts >Manufacture Approval (PMA), a Technical Standard Order (TS0), in conjunction >with a type certification procedure, or in any other manner approved by the >Administrator (21.305). For amateur built aircraft, equipment installed on >the aircraft at certification is considered FAA approved. It is expected >that operating limitations will be issued as necessary to cover this >equipment, in the interest of safety. Even though this equipment is >considered approved, it still may not meet the standards of a TSO. Its up >to the operator to ensure that the equipment meets all Part 91 requirements >prior to operating the aircraft. > >Even though 91.205(a) excludes amateur-built aircraft, we now know that per >the operating limitations amateur built aircraft are required by to be >appropriately equipped for night and/or instrument flight in accordance with >91.205 to operate under IFR, so lets take a look and see what we need. >Paragraph (b) talks about those basic instruments required for day VFR >flight. Paragraph (c) gives the requirements for VFR flight at night. In >paragraph (1) it states that those instruments and equipment required for >day VFR per paragraph (b) must be installed. Paragraph (c)(2) and (c)(3) >talk about position lights and anticollision lights, and clearly stated that >they must be approved. To be approved the lights must meet the requirements >of FAR 23 at a minimum. Therefore, if they do not come with an approval from >the FAA then you must be able to prove that they meet the requirements of >FAR 23. But you will notice that paragraph (c) doesnt say anything about a >TSO. Paragraph (d) gives the requirements for IFR flight. It states that >for IFR flight all the instruments in paragraph (b) are required, and if the >IFR flight is to be at night then the requirements of paragraph (c) must >also be met. Then the paragraph states that two-way radio communications >system and navigational equipment appropriate to the ground facilities to be >used, a gyroscopic rate-of-turn indicator, a slip-skid indicator, a >sensitive altimeter adjustable for barometric pressure, a clock displaying >hours, minutes, and seconds, a generator or alternator of adequate capacity, >a gyroscopic pitch and bank indicator (artificial horizon), and a gyroscopic >direction indicator (directional gyro or equivalent). Paragraph (e) of >91.205 is for flight above 24,000 feet and states that if you are using a >VOR then you must also have approved distance measuring equipment (DME). >Paragraphs (f), (g), and (h) talk about Cat II and Cat III and do not >pertain to this article unless you plan on building a jet powered aircraft. > >So, after thoroughly looking at FAR 91.205 we see that other than those >items already discussed there is no mention about a TSO. We must remember >that a TSO is a standard to which equipment is manufactured. This is where >our second question comes in. As an instrument pilot flying IFR in an >amateur built aircraft, what equipment is prudent and safe for you and your >family to fly with? It is necessary that when evaluating your aircraft >during certification, that the FAA or designee (DAR) inspect the aircraft >and issue the necessary operating limitations in the interest of safety. >Remember, all the equipment listed in 91.205 installed in a STANDARD >category aircraft at the time of its certification, was evaluated by the FAA >through a type certification process, a TSO process, or a parts >manufacturing process (PMA). For an amateur built aircraft most of the >equipment listed in Part 91.205 requires no adhereance to any FAA standards. > >In light of how much time has been spent building these aircraft, we all >want to operate them safely for many years. And safety is the first concern >when the aircraft are being inspected for issuance of an airworthiness >certificate. > >Add MSN 8 Internet Software to your current Internet access and enjoy >patented spam control and more. Get two months FREE! > -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Oct 29, 2003
Subject: Re: Hartzell Spinner
In a message dated 10/29/2003 1:45:22 PM Pacific Standard Time, scottbrown(at)precisionjet.com writes: Listers, I have an RV4 with a 360 engine and a hartzell 2-blade CS prop. I am looking for a metal spinner with a 13 inch back plate. Does anyone have one for sale or know the part number so that I can look for it somewhere? Scott I replaced my fiberglass spinner with an aluminum spinner from GBI http://www.fly-gbi.com/ It is a direct replacement for Van's fiberglass spinner. One trick I would like to pass on is how to locate the holes in the spinner using the existing back plate. I used 1/4" long #8 pointed set screws. Insert the screws in the backplate from the outside in making them flush with the outer circumference. After the spinner is cut for the prop and centered for runout gently turn the set screws into the spinner. This will leave center marks for each hole. Using this method my spinner runs true. Cash Copeland RV6 Hayward, Ca ________________________________________________________________________________
From: "RV4Joe" <rv4joe(at)sofnet.com>
Subject: -4 Canopy
Date: Oct 29, 2003
I just purchased a -4 with 600 hours on it. The canopy has what appears to be a retaining piston similar to what you find on a hatchback car. It is needs to be redesigned because when opened, it is putting too much stress on the canopy frame at the attach point of the 'piston'. I am looking for ways to redesign this. At Osh 2002, I seem to recall a couple of ingenious solutions, but do not have any photos and at that time did not have a plane so did not take careful notes. Thanks, Joe ________________________________________________________________________________
From: WMPALM(at)aol.com
Date: Oct 30, 2003
Subject: SoCAL RV RendezVous - Nov. 8
RV Enthusiasts, Due to the wildfires currently raging in Southern California (SoCAL) and the unfavorable flying weather forecast for this Saturday, Nov. 1, we have decided to delay the SoCAL RV RendezVous to Saturday, Nov. 8. We assume that our SoCAL weather will return to its normal sunny, clear self by Nov. 8, and that the wildfires will be out, or nearly out. RendezVous information and procedures will remain as before. We will send out a detailed reminder next week. For those RV enthusiasts who cannot make Nov. 8, we're still planning to have an informal, unorganized RV hangar-flying session at Cable Airport this Saturday, Nov. 1. It will be a relatively small, but friendly, gathering. We'll have free donuts, juice, etc. for morning arrivals. Please drive or fly-in if you can, Safely! Bottom Line: THE RV SHOW MUST GO ON! EVENT: SoCAL RV RendezVous NEW DATE: Saturday, Nov. 8, 2003 TIME: 9am to 4pm LOCATION: Cable Airport (KCCB), Upland, CA (http://www.cableairport.com) Best Regards, Gary Sobek SoCAL RV RendezVous Chairman EAA Technical Counselor, AB DAR-elect RV-6 N157GS Bill Palmer RendezVous Marketing and Communications Officer RV-8A QB In-Progress ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: Dynon EMI update
Date: Oct 30, 2003
I have the Dynon and external mag sensor. About 50 hours on the unit and probably 30 on the mag sensor. I have a KX-155 Nav/Com. I can hear a small difference in the noise when the Dynon is on vs off, but it is not a problem at all my mag cable and power cable are shielded. My horizon works good, but not as good as Mike reports, mine will "quiver" from time to time, especially in turbulence. I too am very happy! This is a great instrument and a great value. Tailwinds, Doug Rozendaal ________________________________________________________________________________
Subject: tailwheel chains
Date: Oct 30, 2003
From: "Frazier, Vincent A" <VFrazier(at)usi.edu>
Awww geez, somebody was whining about getting back to building topics... and I thought this list was just for BS'ing. Anyway, regarding the chain length on your tailwheel, loose is better than tight. Don't fret too much here, just take out one chain length from being tight and call it good. If your chains hit the bottom of your rudder, you can add the eyebolts to the rudder horns and tailwheel bellcrank if you like. And make sure to put your springs on the tailwheel end, even though they look nicer on the top end. And if the chains still scratch the paint off of your rudder, cover the chains with shrink tubing. You can get shrink tubing at your electrical supply store and it comes in many colors including clear. IMHO, throw those funny teardrop shaped wire links that Van supplied in the trash. I've seen too many of them come undone. Have fun... at least you know that you put the little wheel on the correct end. Vince ________________________________________________________________________________
Date: Oct 30, 2003
From: Bill Dube <bdube(at)al.noaa.gov>
Subject: Re: IFR, HOmebuilts, and TSO's
> > >Where I'm trying to puzzle out the details is with respect to things like >the new integrated LED position lights which Bill VonDane and Bill Dube are >making available. While I am unsure as of yet whether I'm going to build >my RV for IFR or not, I don't want to make choices which categorically rule >IFR operation out. I _do_ know I like the perceived higher reliability >that the LED solution seems to bring to the table. First, let me say that if the LED lights don't meet FAA specs, or don't fulfill your needs, send them back to me and I will gladly refund your money. I have had zero complaints or problems to this point. Everyone seems to be very happy with them. I think that your quote from Mike answers your own question. He correctly stated: >For amateur built aircraft, equipment installed on >the aircraft at certification is considered FAA approved. If you assemble the kit according to the instruction, the LED lights more than meet the FAA specs, so there should be no problems. Also, with the kit, I supply a table showing the required candlepower at each angle and step-by-step instructions on how to measure the light output and compare it with the requirement. Thus, if you follow the instructions, you have everything you need to pass muster with the FAA. I also should note that all you have to do is look at the lights and there will be no question in your mind that they are bright enough. The second time I brought my lights to a meeting, the tech councilor at my local EAA chapter (301) said, "Please don't point those directly at me. I don't want to see spots all night like last time." :-) Looking forward, Bill Dube' ________________________________________________________________________________
Date: Oct 30, 2003
From: Pete Waters <pedroagua(at)yahoo.com>
Subject: Re: -4 Canopy
Joe, I have the exact same problem in my RV-4. I am planning on making a "box" structure out of sheet metal to reinforce the canopy structure there. I really can't describe it, but I'l send you pictures when I'm done. Pedro RV4Joe wrote: I just purchased a -4 with 600 hours on it. The canopy has what appears to be a retaining piston similar to what you find on a hatchback car. It is needs to be redesigned because when opened, it is putting too much stress on the canopy frame at the attach point of the 'piston'. I am looking for ways to redesign this. At Osh 2002, I seem to recall a couple of ingenious solutions, but do not have any photos and at that time did not have a plane so did not take careful notes. Thanks, Joe --------------------------------- ________________________________________________________________________________
Date: Oct 30, 2003
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: fastening sliderwindshield
Hi Dave- I'm right at the point of doing that on my tip-up and have the same gap in the center. I've laid a length of 3/8" vinyl tubing snugly between the plexi and skin on the inside along the area of the gap, about 20" long. This will provide a seal between the plexi & skin for a fillet of micro/flox slurry injected into the gap from the front. I would have done this last night if the tube of black coloring agent (Evercoat 508) had shown up! I don't know if anyone else has done this, but it seems like it should work. Does this make sense or anyone see any pitfalls here? From The PossumWorks in TN Mark Dave Ford wrote: > > I'm getting ready to secure in place the windshield for my slider 6. Question is about attaching and securing the front edge. I have opted to make a removable windshield fairing which is completed and fits like a glove to the windshield except in the front where the plex does not touch the top forward skin, it is about 1/2 inch above the skin so there is some floating of the plex to reach the fairing. I would like to make a clean, secure, good looking attachment of the plex to the fairing and top skin. Some have mentioned clips touching the plex and riveted to the skin, others riveting the fairing and using epoxy to attach plex to the fairing. Still another would be using Lexel between plex and fairing, and pop riveting fairing to skin. My concern is the force and pressure of the air against the plex since I have a 1/2 inch gap where the plex does not touch the top skin. Any suggestions or opinions as to the best way to attach forward plex to top skin? > > Dave Ford > RV6 finishing ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: HUMOR - are bigger engine's Chick Magnets
Date: Oct 30, 2003
This has gone on long enough..... and I hate to shine reality on all the delusions you all have, but the truth is..... It doesn't matter if you have a V1650, 1- R-2800 or 2-R2600s, if you want a chick magnet, go to the Lake. Back in my single days I attracted more chick attention with a 5hp Johnson on my 23' Columbia sailboat (and yes I mean the outboard) in one weekend, than all the flying I have ever done combined. Sorry guys, Sometimes the truth hurts.... Tailwinds, Doug Rozendaal RV-4 and 20 years with the same old Columbia 23' Ahhh, the memories........ ________________________________________________________________________________
Date: Oct 30, 2003
From: Steven Eberhart <newtech(at)newtech.com>
Subject: paint and engine exhaust
I am painting a friends RV-8 and have a question about painting the bottom of the plane directly in the path of the engine exhaust stacks. THe plane has about 100 hours on it and you can tell the aluminum has gotten hot because of the bluish tint of the aluminum. Should this area be left un-painted, painted with high temp paint or just go ahead and paint it with the same PPG Concept that the rest of the plane is painted with? My thoughts are to leave the area in the reverse air scoop that exhausts the cowling air, and where the exhaust pipes exit, aluminum but paint everything else. Steve Eberhart RV-7A working on second wing panel and painting an RV-8 ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Oct 30, 2003
Subject: Re: Hartzell Spinner
menavrat(at)rockwellcollins.com I received a message asking for clarification on how I mounted an aluminum spinner on an existing backplate. This is my reply in case anyone else had a question. Cash Copeland RV6 Hayward, Ca Hi Mark, I used #8 allen head set screws that have a point. You start them backwards, point facing out, from the outside in till they are flush. Then screw them out from the inside to make a mark on the inside of the spinner. I used the old fiberglass spinner as template to cut the aluminum spinner. When I fabricated the fiberglass spinner I used poster board to make templates of the prop contour. I found that the metal spinner cutout was a little different than the glass spinner so I trimmed it to fit. I did not use screws in the front bulkhead. Spacers are used to move the front bulkhead into position for a snug fit with the spinner. Flap anti-chafe tape is used between the front bulkhead and the spinner to prevent fretting. Hope this helps Cash Copeland In a message dated 10/30/2003 6:52:09 AM Pacific Standard Time, menavrat(at)rockwellcollins.com writes: Hi Cash, I have one of the metal Orndorff spinners that I have not mounted yet and have a couple questions. One is, what kind of #8 screws are you using to secure the metal spinner? Panhead, flathead, flathead w/ Tinnerman washers, etc? Second, do you have a Hartzell prop and if so do you have a template for the cutouts, or did you just do it by trial and error? I know Sensenich provides a template to cutout spinners for their props but I have not seen the same for the Hartzell... Thanks, --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Oct 30, 2003
Subject: Re: paint and engine exhaust
My airplane is painted with white PPG Concept. I haven't noticed any heat discoloration nor exhaust residue in 75hrs. I have the Vetterman crossover exhaust system. Cash Copeland Hayward, Ca In a message dated 10/30/2003 10:14:20 AM Pacific Standard Time, newtech(at)newtech.com writes: I am painting a friends RV-8 and have a question about painting the bottom of the plane directly in the path of the engine exhaust stacks. THe plane has about 100 hours on it and you can tell the aluminum has gotten hot because of the bluish tint of the aluminum. Should this area be left un-painted, painted with high temp paint or just go ahead and paint it with the same PPG Concept that the rest of the plane is painted with? My thoughts are to leave the area in the reverse air scoop that exhausts the cowling air, and where the exhaust pipes exit, aluminum but paint everything else. Steve Eberhart RV-7A working on second wing panel and painting an RV-8 ________________________________________________________________________________
Date: Oct 30, 2003
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: Tailwheel clips
Doug Gray wrote: > >I have seen one RV in this country without any interconnect from the >rudder to tail wheel. > >For that matter the DHC Chipmunk I did my aerobatic training in had no >linkage by design. The only times I missed it was when I had a brake >failure while taxying downhill around a bend. Taxying in a very stiff >crosswind was a non event, dragging a brake and adding power easily >compensated for the lack of rudder authority. > >I'll certainly give it a try without, when the day finally comes. > >Doug Gray >RV-6 fuse in Oz > snipped I flew a Globe Swift without chains for almost 200 hrs. I've also flown 2 different RV-4's (with old-style tailwheels) for a total of around 8 years without chains. The only negative issue is losing a brake in a stiff crosswind. In that case you are likely to find the weeds anyway. I'm not telling anyone to do it, but I do know that they handle fine without them. Charlie ________________________________________________________________________________
From: "Rob W M Shipley" <rob(at)robsglass.com>
Subject: Tip up v slider - again!!!
Date: Oct 29, 2003
Geoff wrote : - Subject: RV-List: Tip-Up vs. Slider Could some kind folk out there give me their comments re. going with a tip-up vs. slider canopy? About to buy Fusel. Boy this one ranks right up there with nosewheel v realman butt dragger and your favourite flavour of primer. I presume you have checked the archives? There's rich material and lot's of impartial unbiased opinions in there (as if!). My .02 - fly each kind. If the view is more important than what some misguided folks consider 'cool looks' on the ground you'll make the intelligent choice and build a tipper. This also happens to be the choice of most of the guys at Van's according to a recent RVator, (you do read this too right?). It won't hurt at all that with the tipper all of your wiring behind the panel and future mods as well will be far and away easier to do. Good luck Rob Rob W M Shipley RV9A N919RV (res) Fuselage ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re: paint and engine exhaust
Date: Oct 30, 2003
Steve, We painted our 8A prior to engine start. We have not had any problems with the paint. Chuck & Dave Rowbotham RV-8A (200 + hours) >From: Steven Eberhart <newtech(at)newtech.com> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: paint and engine exhaust >Date: Thu, 30 Oct 2003 12:08:52 -0600 > > >I am painting a friends RV-8 and have a question about painting the >bottom of the plane directly in the path of the engine exhaust stacks. >THe plane has about 100 hours on it and you can tell the aluminum has >gotten hot because of the bluish tint of the aluminum. > >Should this area be left un-painted, painted with high temp paint or >just go ahead and paint it with the same PPG Concept that the rest of >the plane is painted with? > >My thoughts are to leave the area in the reverse air scoop that exhausts >the cowling air, and where the exhaust pipes exit, aluminum but paint >everything else. > >Steve Eberhart >RV-7A working on second wing panel and painting an RV-8 > > Add MSN 8 Internet Software to your current Internet access and enjoy patented spam control and more. Get two months FREE! ________________________________________________________________________________
From: RV8ter(at)aol.com
Date: Oct 30, 2003
Subject: Re: Dynon EMI update
Question. Are you also only really *using* the attitude indicator and not really using the rest of the info as Mike seemed to be implying he was? Mike said he still used the other steam gauges for everything else, whatever that means. When I see the unit, it looks like it would be hard to use the tape & digital readouts due to their size and the display realestate being relatively small. The impression I have is it looks like a neat option for IFR equipped planes that don't want to fool with a vacuum attitude indicator and want backups for the other steam gauges but not really right to be the primary display for VFR guys who want to do away with round gauges all together. thx, lucky In a message dated 10/30/2003 8:10:40 AM Eastern Standard Time, dougr(at)petroblend.com writes: I have the Dynon and external mag sensor. About 50 hours on the unit and probably 30 on the mag sensor. I have a KX-155 Nav/Com. I can hear a small difference in the noise when the Dynon is on vs off, but it is not a problem at all my mag cable and power cable are shielded. My horizon works good, but not as good as Mike reports, mine will "quiver" from time to time, especially in turbulence. I too am very happy! This is a great instrument and a great value. Tailwinds, Doug Rozendaal ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: paint and engine exhaust
Date: Oct 30, 2003
> I am painting a friends RV-8 and have a question about painting the > bottom of the plane directly in the path of the engine > exhaust stacks. > THe plane has about 100 hours on it and you can tell the aluminum has > gotten hot because of the bluish tint of the aluminum. The discoloration is probably deposits, or simply aluminum oxide resulting from the deposits, rather than being from heat. Most solvents don't remove the exhaust deposits, but Simple Green does (yeah, yeah, I know, the airframe will corrode using that stuff and fall out of the sky - use it just this once to see if the junk will clean off). If it doesn't clean it, it is probably oxide. Painting the area should be a non-issue with respect to heat. Alex Peterson Maple Grove, MN RV6-A N66AP 396 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Oct 30, 2003
From: Scott Brumbelow <csbrumbelow(at)fedex.com>
Subject: First Flight (no, not the Wrights...)
Well, the FAA came out Tuesday Oct 28 and told me that I had an airplane instead of a kit. Yesterday we proved them correct... After a 7 year gestation and 10 month labor and delivery, RV-8A "N-8-8-9-Bravo-Sierra" (S/N 80077) took to the skies on a crystal clear Fall afternoon in Memphis, TN. But more about that after the important stuff (the thank-yous and acknowledgments!) First off, I thank God for a safe day. All I prayed for (okay, perhaps "begged" and "pleaded" would be a little more accurate) was a safe, non-event first flight, and that is what we had. Second goes to Lisa and the kids. When we first got into this project, it was with the anticipation that Lisa would be going back to a paid job (notice that I managed NOT to imply that staying home with the kids was not work!). Anyway, as most of you know, plans changed and now she still is at home, homeschooling three kids. For those of you that are at all familiar with aviation, you know it is not cheap. Thus, it is needless to say that this aircraft makes things pretty tight financially around the house. And yet not once - and I mean not once - has the burden ever come up in any, ah... financial "discussions" we have had along the way. That level of support is huge. Secondarily, the support, help, and encouragement from her and the kids has been invaluable. Finally, add to that the patience over the last two months. While over the length of this project I think I have done a good job not letting it interfere with the home/kid/spouse life, the same cannot be said for the last two months. Pretty much all I have done is go to work and then go to the airport. Fortunately the kids have bikes and toys out there, so they were able to spend a lot of time there as well, but obviously it is a strain nonetheless. Third goes to Jerry Carter. Jerry is also an RV-8A builder and owner at Charles Baker Airport who has spent the last six months encouraging me on how "easy" this thing is to fly. Jerry's aircraft is essentially configured exactly as mine. We had talked about me getting some time in his, but then he actually came out at the end of my inspection and essentially said, when you are done here, come over and let's fly. So I went over, he put me in the pilot's seat and let me fly his aircraft for an hour doing take offs, landings, etc. - the things I would need to be able to fly my own. The confidence boost from that alone was huge. Then he topped it off by offering to do the first flight on mine (greatly simplifying things for me logistically as a friend from Atlanta was originally going to do the flight). It is kind of funny - my stomach had been in knots since the inspection, and Jerry met me at the airport yesterday completely unconcerned. Fourth goes to Steve Denton, A&P extrordinaire. Steve is the one who first came out to inspect some of the critical systems (i.e., fuel!!) and then help me with first engine start. Steve then came out to help with weighing etc. of the aircraft - not to mention being just around the corner at work for endless questions! Fifth goes to everyone else who has contributed along the way. So many have contributed ideas, advice, opinion, wiring diagrams - you wouldn't believe how helpful and needed this was. A project of this magnitude is something you simply cannot accomplish alone. The counsel of those who have helped along the way have without a doubt helped make Bravo Sierra a safer aircraft. THE FLIGHTS As I mentioned, Jerry took the first flight. It was a very weird feeling watching my aircraft taxi away, then take off, with someone else in it! The whole idea here was to get it up in the air, monitor critical instruments, aircraft controllability and feel, engine performance, and then do some basic stall work to establish what the pattern (i.e., landing) speeds needed to be. Jerry did that and came back with the report that - as he expected - my aircraft flew just like his. We pulled the top cowl off to check for leaks etc. and discovered a slight oil leak out of the oil cooler, but that was it. So - armed with the confidence from flying Jerry's aircraft and knowing that mine flew just like his, it was my turn. My only intent was to get up in the air, do a short flight, and then land - and that is what I did. It was kind of strange. I thought there would be all of this emotion and excitement, but there was not. I was too busy monitoring instruments, listening and feeling the aircraft out. I went out and did some basic turns, climbs, and descents, and then came back to the airport. The aircraft felt good and even natural - just as Jerry's had. Once I finally got in the aircraft, the pent-up nervousness of the previous 24 hours finally evaporated - even for that all important first landing. Only now is it beginning to sink in that I have in fact completed this project (okay, except for paint and a few other items!), that it flies well, and that I can fly it well. Transitioning to my old Cessna 140 was more difficult and nerve-wracking than this. The only squawk was the previously mentioned oil cooler leak - and Vans Aircraft is already sending out a replacement. For those interested, total construction time was 1553 hours over a 7 year period. However, most of that time was in the last couple years (621 hours in 2003 and 340 in 2002). Finally, for those that are wondering if I will ever build anything like this again - the answer is "NO!!!" I am a pilot first and a builder second, and now it is time to do the pilot thing... csb ________________________________________________________________________________
Date: Oct 30, 2003
From: <rvl(at)davepar.com>
Subject: Email list vs. Web forum
As long as were discussing IM (ok, the discussion got way off IM), I was wondering why such an active discussion is happening over an email list. How about a web-based discussion forum? A very active one is the TiVo forum: http://www.tivocommunity.com/tivo-vb/. Web forums make it much easier to follow a thread of conversation, much easier to search, and much easier for one to ignore conversations. Plus our email addresses wouldn't be posted on the web for every spambot in the universe to pick up.Often they even have an area for off-topic discussions (Date yourself by your first computer). Just a thought. Dave RV-7A Empennage, Seattle http://www.dualrudder.com/rv7 ________________________________________________________________________________
From: "Robert E. Lynch" <rv6lynch(at)earthlink.net>
Subject: Re: tailwheel chains
Date: Oct 30, 2003
Hello List. I have seen all the talk about tail wheel springs, nobody has come up with right answer. Here is the right way to do it. Set a bench under the tail of the A/C have a friend push the rudder petals left and right, the rudder must be able to hit the rudder stops on the aft side of the fuselage.If there is slack in the chains when the rudder is against the stops, tighten them up, if you can't hit the stops the chain is to tight. You want them as tight as possible but you must be able to hit the stops. This affect your ability to land in cross winds. Simple as that. Bob ________________________________________________________________________________
Date: Oct 30, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: paint and engine exhaust
Alex Peterson wrote: > >>I am painting a friends RV-8 and have a question about painting the >>bottom of the plane directly in the path of the engine >>exhaust stacks. >>THe plane has about 100 hours on it and you can tell the aluminum has >>gotten hot because of the bluish tint of the aluminum. > > > The discoloration is probably deposits, or simply aluminum oxide > resulting from the deposits, rather than being from heat. Most solvents > don't remove the exhaust deposits, but Simple Green does (yeah, yeah, I > know, the airframe will corrode using that stuff and fall out of the sky > - use it just this once to see if the junk will clean off). If it > doesn't clean it, it is probably oxide. Painting the area should be a > non-issue with respect to heat. When I first started flying my RV-6 with the Vetterman exhaust, there was very little exhaust residue on the belly of the plane. But, I couldn't leave well enough alone so I *had* to trim the ends of the stacks so they wouldn't protrude into the slipstream and slow me down with all that drag. So, my plane is now a whole lot faster but the price is the blue/gray exhaust residue on the black belly of my plane. The PPG Concept paint hasn't been damaged, but Simple Green or some water-based degreaser concentrate I bought at a Harbor Freight store is the only thing I have found that will cut the residue with a reasonable amount of effort. The degreaser (full strength) on a blue paper towel works better than the Simple Green and it is supposedly non-corrosive, but the bottom of the plane will probably fall off one of these days because I have used Simple Green a few times.......and also because I didn't prime every piece.......oh, and I also failed to use a deburring tool on every rivet hole......Good Grief, this plane may be too dangerous to fly anymore..... Sam Buchanan (RV-6, leaving a trail of falling airplane parts across north Alabama) ________________________________________________________________________________
From: "Dana Overall" <bo124rs(at)hotmail.com>
Subject: Canopy Manufacturers visit.
Date: Oct 30, 2003
I just got back from picking up my custom color 7 canopy from the supplier of all of Van's canopies. The company is called Airplane Plastics, 937-669-2677. They are located on the north side of Dayton, OH. The first thing I saw when I walked into the shop was a beautiful F1 canopy which happened to be the same color as my 7 canopy. It started a little darker but the F1 canopy is stretched more that the 6/7 canopy so it lightens up to the 2404 that I am using............I started drooling on the spot. Hanging above the oven was what turned out to the the radar imaging canopy of the joint strike fighter.......pretty neat. Molds and frames were all over the place with a stack of 6/7 canopies tucked away in one corner with two in different states of completion. They had the initial 10 mold with an acrylic sheet in it. Greg and Becky both said it needs some tweaking before they finalize the jig/mold assembly. It was neat to see the various ways canopies are made from blowing......really sucking to pre molding and the wet mold method they use on 6/7 canopies due to the flat surface areas on these. He told me how many canopies they send to Van's and I ain't telling.........you'll have to go there and visit. With winter coming up I thought I would relay a word of advice they animatedly mentioned. I know Dan has a picture of doing it on his website but Becky said under no circumstances should one use a space heater to heat the canopy prior to working on it. They told me acrylic has memory and can flat spot quite easily......Dan, they said you got lucky:-). Greg told me the acrylic they use has such a memory that if a canopy blown, such as the F1 canopy, does not come out to specs they can reheat the canopy which flattens it out and reblow the sheet and get results as if it had not been blown the first time. The recommended procedure is leave the canopy in the house overnight, heat your shop up in the morning and bring the 70 degree canopy into the shop and start working. I'm just repeating what I was told and didn't stay at a Holiday Inn Express last night so I can't even act like an expert. As for cleaning, they say don't use 409, acetone, window sprays, concentrated alcohols or anything with ammonia. They say to remove "sticky stuff" with mineral spirits, kerosene, white gas, naptha or isopropy alcohol. After using any of the above, wash solvents off with Dawn dishwashing liquid and water followed by a clear water rinse. I had a great time talking with them and seeing their process. They are only 5 minutes off i75 on the north side of Dayton. If you are in the area I would encourage you to give them a call and stop by and see their operation. Great people also. Dana Overall Richmond, KY RV-7 slider, Imron black, "Black Magic" Finish kit Buying Instruments. Hangar flying my Dynon.
http://rvflying.tripod.com ________________________________________________________________________________
Date: Oct 30, 2003
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: Hottest CHT
Gabe A Ferrer wrote: > >On my O360 the #3 cylinder is the hottest. Cylinder EGT varies depending on how much I lean the engine. Hottest cylinder EGT varies from flight to flight and during any given flight. I haven't figured out why. > >Gabe A Ferrer >RV6 N2GX 83 hours >South Florida >Email: ferrergm(at)bellsouth.net >Cell: 561 758 8894 >Night Phone: 561 622 0960 >Fax: 561 622 0960 > Hi Gabe (you were missed at Tracy's last weekend), If your engine is carburated the hot cylinder can change with throttle setting due to fuel distribution variations caused by the throttle butterfly. Charlie ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: Tailwheel clips
Date: Oct 30, 2003
I flew a hi-horse hot rod for about 200 hours with no connection, it has a bunch of "caster" I think is the correct term, (the pivot was tipped forward and it had a centering tendency, pulling back on the stick increased the centering force and bent the spring which increased the "caster" which increased the centering tendency even more. To turn, you just pushed forward on the stick. It was a very stable system on a very hot little airplane. Tailwinds, Doug Rozendaal ----- Original Message ----- From: "Charlie & Tupper England" <cengland(at)netdoor.com> Subject: Re: RV-List: Tailwheel clips > > Doug Gray wrote: > > > > >I have seen one RV in this country without any interconnect from the > >rudder to tail wheel. > > > >For that matter the DHC Chipmunk I did my aerobatic training in had no > >linkage by design. The only times I missed it was when I had a brake > >failure while taxying downhill around a bend. Taxying in a very stiff > >crosswind was a non event, dragging a brake and adding power easily > >compensated for the lack of rudder authority. > > > >I'll certainly give it a try without, when the day finally comes. > > > >Doug Gray > >RV-6 fuse in Oz > > > snipped > > I flew a Globe Swift without chains for almost 200 hrs. I've also flown > 2 different RV-4's (with old-style tailwheels) for a total of around 8 > years without chains. The only negative issue is losing a brake in a > stiff crosswind. In that case you are likely to find the weeds anyway. > > I'm not telling anyone to do it, but I do know that they handle fine > without them. > > Charlie > > ________________________________________________________________________________
Date: Oct 30, 2003
From: Paul Eastham <abstraction(at)yahoo.com>
Subject: VS rib to spar gap
Hi rvators, I have been trying to rivet my VS ribs to the forward spar for a while now. (RV-9, but same VS in 7 and 8) After some learning curve on the rivet gun, my only remaining problem is that a gap forms between the rib and spar as I drive the rivet. This happens whether I squeeze or buck, and I am putting the shop head on the thin side where applicable. And I am keeping things as clamped together as I think is possible, though it is difficult with the spar flange in the way. The gap isn't big but it is definitely there. I don't have a feeler gauge, but I'd estimate it at .02". If I drill these out again I am going to have to go to the next size rivet :( I'm already using swelled rivets. I just missed Van's call-in hours...anyone else out there have this problem? Sick of drilling out good (and bad) rivets, Paul __________________________________ ________________________________________________________________________________
Date: Oct 30, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: Dynon EMI update
RV8ter(at)aol.com wrote: > > When I see the unit, it looks like it would be hard to use the tape & digital > readouts due to their size and the display realestate being relatively small. > The impression I have is it looks like a neat option for IFR equipped planes > that don't want to fool with a vacuum attitude indicator and want backups for > the other steam gauges but not really right to be the primary display for VFR > guys who want to do away with round gauges all together. > After flying the Dynon for several hours, I think it would work just fine in a VFR aircraft as the primary display. Matter of fact, that is what it is in my RV-6 that is still only flown in VMC. A photo of the latest version of the panel in N399SB is near the top of this page: http://thervjournal.com Yes, you will need some acclimation if going from needles to a digital display. For nearly 500 hrs the only altimeter and airspeed indicators in my plane was the RMI uEncoder; it took a few hours to get accustomed to flying via digits instead of needles, but once my brain was recalibrated, I became very comfortable with the preciseness of the digital readout. In my opinion, the airspeed readout and tape on the Dynon is very acceptable; it is the altimeter tape and readout that is more difficult to read at a glance since the "hundreds" digits are small in order to fit them into the available space. For VFR this is fine, but I would not want to have to squint at the tape in IMC. I have disabled the digital altimeter readout in the Dynon since I still have the uEncoder. The tape is still used since it is sorta neat to be able to set "bugs" on the tape. I think some of the slight "jitter" of the horizon that has been mentioned is due to the digital nature of the display. When the horizon tilts a couple of pixels or so, it is much more noticeable than the smooth and barely detectable motion of a mechanical horizon. It could be that a little more tweaking of the display will smooth out the movement so it will more closely mimic the movement of an old-fashioned gyro. I am confident the Dynon gang will aggressively pursue refinement of their baby. I continue to be impressed with what Dynon has been able to accomplish with relatively inexpensive hardware. Sam Buchanan ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: paint and engine exhaust
Date: Oct 30, 2003
Sam, How much faster did it get when you trimmed the exhaust? Ed Holyoke >When I first started flying my RV-6 with the Vetterman exhaust, there was very little exhaust residue on the belly of the plane. But, I couldn't leave well enough alone so I *had* to trim the ends of the stacks so they wouldn't protrude into the slipstream and slow me down with all that drag. >So, my plane is now a whole lot faster but the price is the blue/gray exhaust residue on the black belly of my plane. The PPG Concept paint hasn't been damaged, but Simple Green or some water-based degreaser concentrate I bought at a Harbor Freight store is the only thing I have found that will cut the residue with a reasonable amount of effort. The degreaser (full strength) on a blue paper towel works better than the Simple Green and it is supposedly non-corrosive, but the bottom of the plane will probably fall off one of these days because I have used Simple Green a few times.......and also because I didn't prime every piece.......oh, and I also failed to use a deburring tool on every rivet hole......Good Grief, this plane may be too dangerous to fly anymore..... Sam Buchanan (RV-6, leaving a trail of falling airplane parts across north Alabama) = = = = ________________________________________________________________________________
From: "Jim Sears" <sears(at)searnet.com>
Subject: Re: Tip up v slider - again!!!
Date: Oct 30, 2003
>> Could some kind folk out there give me their comments re. going with >> a tip-up vs. slider canopy? About to buy Fusel. > > My .02 - fly each kind. If the view is more important than what some misguided > folks consider 'cool looks' on the ground you'll make the intelligent choice and > build a tipper. This also happens to be the choice of most of the guys at Van's > according to a recent RVator, (you do read this too right?). It won't hurt at all > that with the tipper all of your wiring behind the panel and future mods as well will > be far and away easier to do. When I built my RV-6A, I went through the pros and cons of both versions. The one big question I had for the slider was whether one could open it in flight as I could with my Cheetah. Of course, I could not. That told me the framework wasn't as strong as I felt it should be. After having done both kinds of canopy versions, I've still got to favor the tip up over the slider. Granted, the slider is so much more macho looking; but, the tip up is a much nicer installation to do. I really do like the ability to work on my goodies behind the panel without much trouble. I quickly found out that working behind the panel on a slider is a real problem, just as it was on my Cheetah. When I build my next one, if it isn't the -10, I'll do the tip up again. Jim Sears in KY RV-6A N198JS EAA Tech Counselor ________________________________________________________________________________
Date: Oct 30, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: paint and engine exhaust
Ed Holyoke wrote: > > Sam, > > How much faster did it get when you trimmed the exhaust? > > Ed Holyoke Not sure of the numbers Ed, but its gotta be a lot faster. I mean, those turned down pipes were hangin' right out in the wind, and as fast as a RV flies, we all know how just a little streamlining goes a long way. It just looks a LOT faster when you sight down the fuse and can't see those pipes because they are tucked up in the canopy air exit. Also, the way the plane barks through the abbreviated stacks means it has to be producing several more horsepower. It sorta reminds me of the speed I picked up when I got rid of those draggy ol' tailwheel springs and chains and installed one of Terry Jantzi's slick tailwheel linkages. I could almost hear the wind hissing by the tail once those clanky spring and chains were gone. The guys at the hangar are convinced that my plane is one of the fastest RV-6's around because of the speed mods, and they know I would never tell them anything that isn't true. Sam Buchanan ================== > > >>When I first started flying my RV-6 with the Vetterman exhaust, there > > was very little exhaust residue on the belly of the plane. But, I > couldn't leave well enough alone so I *had* to trim the ends of the > stacks so they wouldn't protrude into the slipstream and slow me down > with all that drag. > > >>So, my plane is now a whole lot faster but the price is the blue/gray > > exhaust residue on the black belly of my plane. The PPG Concept paint > hasn't been damaged, but Simple Green or some water-based degreaser > concentrate I bought at a Harbor Freight store is the only thing I have > found that will cut the residue with a reasonable amount of effort. The > degreaser (full strength) on a blue paper towel works better than the > Simple Green and it is supposedly non-corrosive, but the bottom of the > plane will probably fall off one of these days because I have used > Simple Green a few times.......and also because I didn't prime every > piece.......oh, and I also failed to use a deburring tool on every rivet > > hole......Good Grief, this plane may be too dangerous to fly > anymore..... > > Sam Buchanan (RV-6, leaving a trail of falling airplane parts across > north Alabama) > > ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Re: VS rib to spar gap
Date: Oct 30, 2003
You mentioned "keeping things as clamped together as I think is possible" - If you aren't using "vise-grip clamps" you aren't. It was exactly that kind of problem, and ribs being "twisted" by the drill after it went through skin into rib - or spar - that made me get really serious about clamping - had only been using cleco clamps and other wimpy things. Even C-clamps aren't as good as a vise-grip clamp (the smaller size - I bought 2 of them and that was enough for everything else). David Carter RV-6 Nederland, Texas ----- Original Message ----- From: "Paul Eastham" <abstraction(at)yahoo.com> Subject: RV-List: VS rib to spar gap > > Hi rvators, > I have been trying to rivet my VS ribs to the forward spar for a while now. > (RV-9, but same VS in 7 and 8) After some learning curve on the rivet gun, > my only remaining problem is that a gap forms between the rib and spar as I > drive the rivet. This happens whether I squeeze or buck, and I am putting the > shop head on the thin side where applicable. And I am keeping things as > clamped together as I think is possible, though it is difficult with the spar > flange in the way. > The gap isn't big but it is definitely there. I don't have a feeler gauge, > but I'd estimate it at .02". If I drill these out again I am going to have to > > go to the next size rivet :( > I'm already using swelled rivets. > I just missed Van's call-in hours...anyone else out there have this problem? > > Sick of drilling out good (and bad) rivets, > Paul ________________________________________________________________________________
Date: Oct 30, 2003
From: Garey Wittich <gareywittich2000(at)yahoo.com>
Subject: Re: 1/4" - 28 Threaded Shank Drill Bits / Scotch-Brite Wheels
- 40% SAVINGS --- Garey Wittich wrote: > FOR YOUR BUILDING NEEDS: > > 1) 1/4"-28 THREADED SHANK DRILL BITS, Size #40 > NEW > * Used with Angle Air Drills and Flexible > Drill Attachments, etc. > * NEW from Northrup / Grumman Aircraft Co. > * 2 1/8" Long, 135 Degree Split Point, High > Speed Steel > * YOUR PRICE $1.50 each (Avery Part #4140, > $2.70 each) > > 2) NAS907 Type B Drill Bits, Size #30 NEW > * High Speed, Nitride Oxide coated for > enhanced abrasion resistance > * Recommended for Stainless Steel, hard > Steel, Titanium, etc. > * NEW from Northrup / Grumman Aircraft Co. > * 135 degree Split Point > * 2 3/4" long > * YOUR PRICE $1.00 each > > 3) DEBURRING WHEEL (aka Scotch Brite Wheel) > * NEW from Northrup / Grumman Aircraft Co. > * Used to Radius, Deburr & Smooth edges on > Aluminum parts using a Die Grinder, etc. > * 7A Medium Grit, Aluminum Oxide > (The "ONE" recommended by Van's Aircraft) > * 1" dia x 1" high with 3/16" hole for > Mandrel (Mandrel not supplied) > * YOUR PRICE $3.25 each (Avery Part #3700, > $5.00 each) > > Minimum Order $10.00 POSTAGE INCLUDED > > Indicate interest OFF LINE by E-Mail. Supplies > Limited > > > > > > > > > > __________________________________ > __________________________________ ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: paint and engine exhaust
Date: Oct 30, 2003
Makes sense. I was just wondering if you'd done speed runs to try and quantify the difference. Tracy Saylor told me he thought that he was getting some augmentation affect also from the shortened pipes in the cooling air exit area after he cut his. I can't remember how many knots he said he got out of it, but he did say that he shortened his pipes several times and his plane got faster each time. Ed Holyoke -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Sam Buchanan Subject: Re: RV-List: paint and engine exhaust Ed Holyoke wrote: > > Sam, > > How much faster did it get when you trimmed the exhaust? > > Ed Holyoke Not sure of the numbers Ed, but its gotta be a lot faster. I mean, those turned down pipes were hangin' right out in the wind, and as fast as a RV flies, we all know how just a little streamlining goes a long way. It just looks a LOT faster when you sight down the fuse and can't see those pipes because they are tucked up in the canopy air exit. Also, the way the plane barks through the abbreviated stacks means it has to be producing several more horsepower. It sorta reminds me of the speed I picked up when I got rid of those draggy ol' tailwheel springs and chains and installed one of Terry Jantzi's slick tailwheel linkages. I could almost hear the wind hissing by the tail once those clanky spring and chains were gone. The guys at the hangar are convinced that my plane is one of the fastest RV-6's around because of the speed mods, and they know I would never tell them anything that isn't true. Sam Buchanan ================== > > >>When I first started flying my RV-6 with the Vetterman exhaust, there > > was very little exhaust residue on the belly of the plane. But, I > couldn't leave well enough alone so I *had* to trim the ends of the > stacks so they wouldn't protrude into the slipstream and slow me down > with all that drag. > > >>So, my plane is now a whole lot faster but the price is the blue/gray > > exhaust residue on the black belly of my plane. The PPG Concept paint > hasn't been damaged, but Simple Green or some water-based degreaser > concentrate I bought at a Harbor Freight store is the only thing I have > found that will cut the residue with a reasonable amount of effort. The > degreaser (full strength) on a blue paper towel works better than the > Simple Green and it is supposedly non-corrosive, but the bottom of the > plane will probably fall off one of these days because I have used > Simple Green a few times.......and also because I didn't prime every > piece.......oh, and I also failed to use a deburring tool on every rivet > > hole......Good Grief, this plane may be too dangerous to fly > anymore..... > > Sam Buchanan (RV-6, leaving a trail of falling airplane parts across > north Alabama) > > = = = = ________________________________________________________________________________
From: "Steve Glasgow" <willfly(at)carolina.rr.com>
Subject: First Flight
Date: Oct 31, 2003
Hi everyone, On October 30, 2003 after almost 3 years and 1900 hours of building time, I flew my RV-8 QB for the first time. Now I know what the RV grin is all about. My crew and I launched around 12 noon into a beautiful clear Carolina Blue Sky from the Stanly County Airport in Albemarle NC. N123SG otherwise known as Cappys Toy, flew like a dream. The flight however was not without some unexpected excitement. After a near perfect takeoff and climb to 3,000 my EIS system went totally dead and all engine instruments were gone. Not knowing anything about how she would fly during approach, I was committed to some seat of the pants flying. I continued climb to 5,500 making turns over the airport and started my slow flight work. Again Cappy s Toy flew like a dream. 75 MPH clean, 70 MPH flap and 65 MPH full flap, not even a suggestion of stall. Next I started descent and again tested her at all thee configurations. I decided on flaps for landing with a final approach speed of 80 MPH. The landing went quite well with no control problems, but during the landing roll the engine quit. Thanks to a great ground crew we pushed her clear in a very short time and back to the hanger. We determined the EIS problem was probably caused by over voltage of the alternator which caused it to make an auto shutdown. The engine quit because the idle mixture screw was missing. It must have been set to far back and worked its way out. When the engine slowed to idle after landing the mixture was way to rich and the engine flooded . A loaner EIS from Grand Rapids and a mixture idle screw should both be her this morning. After some tweaking of the voltage regulator and mixture adjustments, I hope to fly again this afternoon. Can't wait for another awesome ride. Steve Glasgow Charlotte, NC ________________________________________________________________________________
Date: Oct 31, 2003
From: Bad Cat Aviation <rmill2000(at)yahoo.com>
Subject: Re: First Flight
Congratulations Steve! Like soloing, your first flight is a day you will never forget. You'll get those little bugs worked out in very short order and will be able to hit all the airshows in style next year. Here's an electronic atta boy for a job well done. Welcome to the club! Rob Miller N262RM "Bad Cat" -8 150 hours visit us at www.badcataviation.com Steve Glasgow wrote: Hi everyone, On October 30, 2003 after almost 3 years and 1900 hours of building time, I flew my RV-8 QB for the first time. Now I know what the RV grin is all about. My crew and I launched around 12 noon into a beautiful clear Carolina Blue Sky from the Stanly County Airport in Albemarle NC. N123SG otherwise known as Cappys Toy, flew like a dream. The flight however was not without some unexpected excitement. After a near perfect takeoff and climb to 3,000 my EIS system went totally dead and all engine instruments were gone. Not knowing anything about how she would fly during approach, I was committed to some seat of the pants flying. I continued climb to 5,500 making turns over the airport and started my slow flight work. Again Cappy s Toy flew like a dream. 75 MPH clean, 70 MPH flap and 65 MPH full flap, not even a suggestion of stall. Next I started descent and again tested her at all thee configurations. I decided on flaps for landing with a final approach speed of 80 MPH. The landing went quite well with no control problems, but during the landing roll the engine quit. Thanks to a great ground crew we pushed her clear in a very short time and back to the hanger. We determined the EIS problem was probably caused by over voltage of the alternator which caused it to make an auto shutdown. The engine quit because the idle mixture screw was missing. It must have been set to far back and worked its way out. When the engine slowed to idle after landing the mixture was way to rich and the engine flooded . A loaner EIS from Grand Rapids and a mixture idle screw should both be her this morning. After some tweaking of the voltage regulator and mixture adjustments, I hope to fly again this afternoon. Can't wait for another awesome ride. Steve Glasgow Charlotte, NC ________________________________________________________________________________
Date: Oct 31, 2003
From: David Nelson <david.nelson(at)pobox.com>
Subject: Why do we use VariPrime?
Hi All, Getting ready to start building (attended the George Orndoff's (sp?) class last weekend - great experience!) and now I'm doing some homework w/ regards to primers, tools, and such. I've been reviewing manufacturer's spec sheets for various products and looking them over. To my surprise, while reading DuPont's VariPrime tech manual it clearly states under "Tips for Success" that "For optimum holdout and performance, VariPrime 615S/625S" must always be primed or sealed prior to topcoat application". So I called up DuPont and spoke to their tech support (1-800-338-7668) and they were very firm that VariPrime should NOT be left alone for two reasons - 1) It's acrylic based so it absorbs moisture and 2) it's very porous when left alone. So are VariPrime users putting something on top that I'm not aware of? I'm not trying to be difficult here or start another primer religious war - just trying to make right decisions based on facts and best practices. I then asked what they would recommend for such an application and they recommended the "DuPont 2510S/2540S/2570S/2580CR Epoxy DTM Primer-Sealer" line of products which are available in a few colors (white, gray, dark gray, and olive green). Thanks, /\/elson RV-7A (soon, very soon) Austin, TX ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: First Flight
Date: Oct 31, 2003
From: "Steve Glasgow" <willfly(at)carolina.rr.com> Subject: RV-List: First Flight > > Hi everyone, > > On October 30, 2003 after almost 3 years and 1900 hours of building time, I > flew my RV-8 QB for the first time. Now I know what the RV grin is all > about. My crew and I launched around 12 noon into a beautiful clear > Carolina Blue Sky from the Stanly County Airport in Albemarle NC. N123SG > otherwise known as Cappys Toy, flew like a dream. > > > SNIP > A loaner EIS from Grand Rapids and a mixture idle screw should both be her > this morning. After some tweaking of the voltage regulator and mixture > adjustments, I hope to fly again this afternoon. Can't wait for another > awesome ride. > > Steve Glasgow > Charlotte, NC > Congratulations Steve! Nothing like a little excitment to make an already memoriable day even more so. Always a few bugs to work out, which you'll have done in short order. Best Regards Ed Anderson RV-6A N494BW Rotary Powered Matthews, NC eanderson(at)carolina.rr.com ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Re: Dynon EMI update
Date: Oct 31, 2003
In the -4 the panel is pretty close to your face so the digits are big enough to read easily. This instrument would be the PERFECT choice for a VFR cruise like Stien has done. For IFR you still need an Altimeter, and probably an Airspeed Indicator might be would be good too, is all that is needed. I keep all the info up on the Dynon even though I think I am using the steam gauge altimeter as a primary source of altitude info. One thing about the Dynon, the display is so accurate that your pitch and roll are so stable the altitude and heading don't move around at all. This is great technology, these are great times! Tailwinds, Doug Rozendaal ----- Original Message ----- From: <RV8ter(at)aol.com> Subject: Re: RV-List: Dynon EMI update > > Question. Are you also only really *using* the attitude indicator and not > really using the rest of the info as Mike seemed to be implying he was? Mike > said he still used the other steam gauges for everything else, whatever that > means. > > When I see the unit, it looks like it would be hard to use the tape & digital > readouts due to their size and the display realestate being relatively small. > The impression I have is it looks like a neat option for IFR equipped planes > that don't want to fool with a vacuum attitude indicator and want backups for > the other steam gauges but not really right to be the primary display for VFR > guys who want to do away with round gauges all together. > > thx, > lucky > > In a message dated 10/30/2003 8:10:40 AM Eastern Standard Time, > dougr(at)petroblend.com writes: > > I have the Dynon and external mag sensor. About 50 hours on the unit and > probably 30 on the mag sensor. I have a KX-155 Nav/Com. I can hear a small > difference in the noise when the Dynon is on vs off, but it is not a problem > at all my mag cable and power cable are shielded. > > My horizon works good, but not as good as Mike reports, mine will "quiver" > from time to time, especially in turbulence. > > I too am very happy! This is a great instrument and a great value. > > Tailwinds, > Doug Rozendaal > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Stuff sacks
Date: Oct 31, 2003
Does anyone know of a manufacturer of small stuff sacks, similar to what one might put tent stakes in? I'm apparently not putting the correct words into my searches. Thanks, Alex Peterson Maple Grove, MN RV6-A N66AP 396 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "David Burton" <dburton(at)nwlink.com>
Subject: Re: Stuff sacks
Date: Oct 31, 2003
Hi Alex, I like these a lot: http://www.ripoffs.com/marine.htm These are bigger: http://www.arizonatools.com/catalog/browse/3586-2730-3833/?source=googleppc I keep my headphones in something like this that was intended to be an insulated lunch sack. It is padded, has a pocket on the front, is the perfect size for a headset and two of them cost less then $10.00! http://store.yahoo.com/gearlabs/hisiwiwapa.html Here is something that might be closer to what you were looking for: http://www.newtribe.com/bags.html Good luck! ________________________________________________________________________________
From: Larygagnon(at)aol.com
Date: Oct 31, 2003
Subject: Re: Stuff sacks
I would try camping and RV (the other kind) stores like Dick's, or sporting goods stores. Larry ________________________________________________________________________________
Date: Oct 31, 2003
From: Paul Eastham <abstraction(at)yahoo.com>
Subject: Re: VS rib to spar gap
I just spoke to Gus at Van's about it and he agrees that insufficient clamping is the problem and would not leave any gap that you can see daylight through on this part. So I am going to try drilling out (again) and finding some way to put an extra clamp on there. David suggested vise-grips...I presume vise-grip c-clamps to get over the spar flange? I don't think my hardware store carries those but I will try to hunt them down because they look really useful for this sort of thing. Failing that, Gus said pop rivets would even be fine and would ensure the parts stay together...hopefully it won't come to that. Thanks for the replies, Paul __________________________________ ________________________________________________________________________________
Date: Oct 31, 2003
From: Gil Alexander <gilalex(at)earthlink.net>
Subject: Re: Stuff sacks
Alex... 9 pages here... http://www.rei.com/online/store/CategoryDisplay?catalogId=40000008000&langId=-1&storeId=8000&categoryId=4500447 and I've bought small ones at my local WalMart and Target stores. They are usually in the camping section. gil in Tucson > >Does anyone know of a manufacturer of small stuff sacks, similar to what >one might put tent stakes in? I'm apparently not putting the correct >words into my searches. > >Thanks, > >Alex Peterson >Maple Grove, MN >RV6-A N66AP 396 hours >www.usfamily.net/web/alexpeterson > > RV-6A, #20701 .. fitting out firewall... 77 Tiger N28478 at 57AZ ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: tailwheel chains
Date: Oct 31, 2003
I gave Van's Tech Support a copy of one of the e-mails about tailwheel chains coming loose. Tom Green kindly replied (see below). Anyone have some specific info for him? David Carter ----- Original Message ----- From: "Tom Green" <tomg(at)vansaircraft.com> Subject: Re: Fw: RV-List: tailwheel chains > Dave, no, but in all of the years, I have never seen it... it would be > interesting to know of an individual and how it happened... Tom > > Forwarded by: "Support" > Forwarded to: tomg > Send reply to: "David Carter" > From: "David Carter" <dcarter(at)datarecall.net> > To: "Van's Aircraft - Support" > Subject: Fw: RV-List: tailwheel chains > > There's been some discussion of tailwheel chains coming loose - with the > Van's wire links being a persistent culprit. Has anyone taken the time to > pass this on to you? > > David Carter > > ----- Original Message ----- > From: "Frazier, Vincent A" <VFrazier(at)usi.edu> > To: > Sent: Thursday, October 30, 2003 8:12 AM > Subject: RV-List: tailwheel chains > > > > > > Awww geez, somebody was whining about getting back to building topics... > and I thought this list was just for BS'ing. > > > > Anyway, regarding the chain length on your tailwheel, loose is better than > tight. Don't fret too much here, just take out one chain length from being > tight and call it good. > > > > If your chains hit the bottom of your rudder, you can add the eyebolts to > the rudder horns and tailwheel bellcrank if you like. And make sure to put > your springs on the tailwheel end, even though they look nicer on the top > end. And if the chains still scratch the paint off of your rudder, cover > the chains with shrink tubing. You can get shrink tubing at your electrical > supply store and it comes in many colors including clear. > > > > IMHO, throw those funny teardrop shaped wire links that Van supplied in > the trash. I've seen too many of them come undone. > > > > Have fun... at least you know that you put the little wheel on the correct > end. > > > > Vince > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
Date: Oct 31, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: paint and engine exhaust
Jim Oke wrote: > Sam, > > Could you please try and quantify which was the larger effect. IOW, did the > extra bark from the exhaust stacks drown out the extra wind "hiss" from the > tail or vice versa. Inquiring minds would like to know. > > Jim Oke > RV-6A > Wpg, MB > > (Thinking of taking a Dremel to my Vettermans any day now...) Jim, no doubt the biggest gain is from the extra bark since a lot more hot air is being expelled........! ;-) I guess I am going to have to 'fess up. I thought it was very obvious that this was just a bunch of bull but I am surprised at how many people took this stuff seriously. I am getting requests for photos and hard data about the "exhaust speed mods"!! By the way, I would not suggest trimming the exhaust stacks; in my case all it did was make the belly of the plane dirtier and created a bit more noise in the cabin. And.....even though the plane looks a little better without the stacks hanging down, there is no difference in top speed that I can detect. Guess I better not mention the special wax I use on the canopy to reduce airflow friction...... Sam Buchanan ========== > > > > ----- Original Message ----- > From: "Sam Buchanan" <sbuc(at)hiwaay.net> > To: > Sent: Thursday, October 30, 2003 9:19 PM > Subject: Re: RV-List: paint and engine exhaust > > > >> >> Ed Holyoke wrote: >> >> >>> >>> Sam, >>> >>> How much faster did it get when you trimmed the exhaust? >>> >>> Ed Holyoke >> >> >> Not sure of the numbers Ed, but its gotta be a lot faster. I mean, those >> turned down pipes were hangin' right out in the wind, and as fast as a >> RV flies, we all know how just a little streamlining goes a long way. It >> just looks a LOT faster when you sight down the fuse and can't see those >> pipes because they are tucked up in the canopy air exit. Also, the way >> the plane barks through the abbreviated stacks means it has to be >> producing several more horsepower. >> >> It sorta reminds me of the speed I picked up when I got rid of those >> draggy ol' tailwheel springs and chains and installed one of Terry >> Jantzi's slick tailwheel linkages. I could almost hear the wind hissing >> by the tail once those clanky spring and chains were gone. >> >> The guys at the hangar are convinced that my plane is one of the fastest >> RV-6's around because of the speed mods, and they know I would never >> tell them anything that isn't true. >> >> Sam Buchanan >> >> ================== >> >>> >>>> When I first started flying my RV-6 with the Vetterman exhaust, there >>> >>> >>> was very little exhaust residue on the belly of the plane. But, I >>> couldn't leave well enough alone so I *had* to trim the ends of the >>> stacks so they wouldn't protrude into the slipstream and slow me down >>> with all that drag. >>> >>> >>> >>>> So, my plane is now a whole lot faster but the price is the blue/gray >>> >>> >>> exhaust residue on the black belly of my plane. The PPG Concept paint >>> hasn't been damaged, but Simple Green or some water-based degreaser >>> concentrate I bought at a Harbor Freight store is the only thing I have >>> found that will cut the residue with a reasonable amount of effort. The >>> degreaser (full strength) on a blue paper towel works better than the >>> Simple Green and it is supposedly non-corrosive, but the bottom of the >>> plane will probably fall off one of these days because I have used >>> Simple Green a few times.......and also because I didn't prime every >>> piece.......oh, and I also failed to use a deburring tool on every rivet >>> >>> hole......Good Grief, this plane may be too dangerous to fly >>> anymore..... >>> >>> Sam Buchanan (RV-6, leaving a trail of falling airplane parts across >>> north Alabama) >>> ________________________________________________________________________________
From: "Ernest Kells" <ernest.kells(at)sympatico.ca>
Subject: Re: Why do we use VariPrime?
Date: Oct 31, 2003
> ........So I called up DuPont and spoke to their tech support > (1-800-338-7668) and they were very firm that VariPrime should NOT be left > alone for two reasons - 1) It's acrylic based so it absorbs moisture and 2) > it's very porous when left alone. So are VariPrime users putting something on > top that I'm not aware of?...... > ........I then asked what they would recommend for such an application and they > recommended the "DuPont 2510S/2540S/2570S/2580CR Epoxy DTM Primer-Sealer" line > of products which are available in a few colors (white, gray, dark gray, and olive green). I have completed all of the internal painting, including final paint in the cabin. I use the Dupont two-part epoxy system - cleaner, metal conditioner, thinner, primer and final paint (Imron). The only downside is setup time for epoxy and cost (still good for value). All products work very well together and have never caused a single problem. When you have predicable results your quality, speed and reduced product usage (weight) will have significant benefits. Although I use Dupont, I think that other major products have comparable benefits. Pick a good system and don't try to save steps - or cost. It's a false economy. Check the Archives. Ernest Kells - RV-9A O235-N2C, Wood Prop 90 plus % Complete - Electrical ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Oct 31, 2003
Subject: Re: Why do we use VariPrime?
In a message dated 10/31/03 7:19:21 AM Eastern Standard Time, david.nelson(at)pobox.com writes: > that VariPrime should NOT be left > alone for two reasons - 1) It's acrylic based so it absorbs moisture and 2) > it's very porous when left alone. David, This is true for most primers. That is why they are called "primers" . By design/formulation they are intended for substrate prep. and bonding of the final finish. Not as a protective coating by itself. Dale Ensing Many years in the industrial coatings industry. ________________________________________________________________________________
Date: Oct 31, 2003
From: Paul Eastham <abstraction(at)yahoo.com>
Subject: free to good home: RV-7A preview plans
After a brief infatuation with the 7A, I ended up building a 9A and now have the preview plans for both airplanes. I don't really need the 7A plans now, so if someone out there could use them you can have them. You pay to ship it (they're not light), or pick it up from me in Mountain View, CA. As much as I would like to promote RVs and offer this only to prospective builders, note that Van's will supposedly require you to buy a copy (any airplane) of the preview plans by the time you buy the emp kit. So if you haven't yet taken the plunge, but think you probably will, I'm not sure this will help you much. You might call and ask them though. Reply off-list please. Paul __________________________________ ________________________________________________________________________________
Date: Oct 31, 2003
From: "D. Jones" <dljinia(at)yahoo.com>
Subject: DAR in Iowa
List: I'm attempting to get my -7A inspected this year. It's going to come right down to the wire as to whether I'm going to be ready or not. So I'm thinking that a DAR might be more flexible than the FSDO. Any recommendations for DAR in Iowa. I'm located in Muscatine,IA. Feel free to respond offline to dljinia at yahoo.com Thanks, Doug -7a Finish http://www.oncloud7.com/rv7.htm __________________________________ ________________________________________________________________________________
Date: Oct 31, 2003
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: paint and engine exhaust
Hi Sam- Could you really tell if it got louder after you shortened the pipes? Or was it just the wind noise that went up with the speed increase? But seriously now- I was thinking about shortening the pipes, but not at the expense of more noize.. Mark Sam Buchanan wrote: the way the plane barks through the abbreviated stacks means it has to be > producing several more horsepower. ________________________________________________________________________________
From: "Jake L. Wegman" <jake(at)ultrex.com>
Subject: Re: Email list vs. Web forum
Date: Oct 31, 2003
For those of you who have never used a web based forum needs to informed of several key benefits: 1st - [structured topics] - Painting/Priming topics can be kept separate from engine/accessory topics. This is very beneficial when you want to focus on a particular task. 2nd - [searchable content] - Items of interest are much easier found when like topics are contained. Searching a mailing list of news group is very limited and time consuming. 3rd - [Low "noise to signal" ratio] - Again, focus on topics that are important to you. When it's time to focus on another topic, that information is stored in an easy to find manner in their respective forum "group". 4th - [Convenience of getting the information anytime, anywhere] (where there is an Internet connected computer.) - Want a chance to look up a topic while at the office then pick that reading up again when you go home? 5th - [Personal Messages] - Termed "PM's" - these are mini-emails sent from one user of the forum to another without tying up your e-mail mailbox. Don't you get enough e-mail as it is? 6th - [Protect your e-mail address] - as Dave pointed out, web forums do NOT reveal your e-mail address. You NEVER have to give your e-mail address in a message. Internet spiders cannot gain that information because it wasn't used in the message in the first place! Web based forums are a central way of holding discussions. If you think about it, mailing lists for our purpose are antiquated. Why should a single topic result in a few thousand e-mails? That's just ridiculous... As an exercise, I've setup a web based forum for the education of this group. If you are so inclined, please visit: http://forums.happyhangar.com I've created an "RVs" category with the following subjects: "Painting/Priming" "Engine/Accessories" "Avionics" "Airframe" "Finishing" These forums have been configured so that an anonymous guest does NOT need to register to read the forums (that can be changed). In order to post a message, you will need to register for an account. The registration process asks for a username, e-mail address, and password. You also have the ability to fill out the rest of the account profile to give others more information about yourself. (When you post a message, readers can easily bring up your profile from that message) Feel free to register for an account and give it a try. If this is something that you guys want to use, by all means use it - the server that it's hosted on is around for the long haul as it also serves as a picture gallery for a local R/C club... Again, if you can squeeze the trigger on a rivet gun, you can use a web based forum. regards, Jake Wegman - RV-8 emp chrisw3(at)cox.net wrote: >I really don't get the web based discussion forums. My only guess as to why they >exist at all is because those who start them don't have the server resources >to do a mailing list or news group. IMO mailing lists and news groups are much >easier to use than the web based discussion forums. rvl(at)davepar.com wrote: >> As long as were discussing IM (ok, the discussion got way off IM), I was wondering >>why such an active discussion is happening over an email list. How about >>a web-based discussion forum? ________________________________________________________________________________
Date: Oct 31, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: paint and engine exhaust
Mark Phillips wrote: > > Hi Sam- Could you really tell if it got louder after you shortened the > pipes? Or was it just the wind noise that went up with the speed increase? > > But seriously now- I was thinking about shortening the pipes, but not at > the expense of more noize.. > > Mark Mark, I noticed the additional "bark" the first few flights, mostly during climbs, but I don't notice it anymore ('cause of the deafness??). I trimmed off most of the downturn, but I wouldn't take off that much because of the resulting exhaust deposits on the belly of the plane. You probably can take off enough to keep the pipes from protruding beneath the cowl and still have a little downturn. Sam Buchanan (huh....whadja say...????) ============== > > Sam Buchanan wrote: > > the way the plane barks through the abbreviated stacks means it has to be > >>producing several more horsepower. > ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re: First Flight
Date: Oct 31, 2003
Steve, CONGRATULATIONS and WELL DONE !!! Chuck & Dave Rowbotham RV-8A >From: "Steve Glasgow" <willfly(at)carolina.rr.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: First Flight >Date: Fri, 31 Oct 2003 06:27:45 -0500 > > >Hi everyone, > >On October 30, 2003 after almost 3 years and 1900 hours of building time, I >flew my RV-8 QB for the first time. Now I know what the RV grin is all >about. My crew and I launched around 12 noon into a beautiful clear >Carolina Blue Sky from the Stanly County Airport in Albemarle NC. N123SG >otherwise known as Cappys Toy, flew like a dream. > ________________________________________________________________________________
Date: Oct 31, 2003
From: "David E. Nelson" <david.nelson(at)pobox.com>
Subject: Re: Why do we use VariPrime?
Hi Dale, Exactly. Of the limited frames/interiors I've seen there doesn't appear to be any top coat applied. Am I mistaken and not seeing what I think I'm seeing? /\/elson On Fri, 31 Oct 2003 DWENSING(at)aol.com wrote: > > In a message dated 10/31/03 7:19:21 AM Eastern Standard Time, > david.nelson(at)pobox.com writes: > > > > that VariPrime should NOT be left > > alone for two reasons - 1) It's acrylic based so it absorbs moisture and 2) > > it's very porous when left alone. > > David, > This is true for most primers. That is why they are called "primers" . By > design/formulation they are intended for substrate prep. and bonding of the final > finish. Not as a protective coating by itself. > Dale Ensing > Many years in the industrial coatings industry. > > > > > > > -- ~~ ** ~~ If you didn't learn anything when you broke it the 1st ~~ ** ~~ time, then break it again. ________________________________________________________________________________
From: "Dana Overall" <bo124rs(at)hotmail.com>
Subject: Drilling canopy frame first
Date: Oct 31, 2003
Gang, I've looked in the archives and came up with a couple posts where people drilled the slider canopy frame first then back drill the canopy. Is there anyone willing to comment on this practice. It would seem to me that you would be able to assure nice center punched holes in the frame with this method. Am I making a mountain out of a mole hill here?? Dana Overall Richmond, KY RV-7 slider, Imron black, "Black Magic" Finish kit Buying Instruments. Hangar flying my Dynon. http://rvflying.tripod.com ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re: First Flight (no, not the Wrights...)
Date: Oct 31, 2003
Scott, CONGRATULATIONS and WELL DONE !! Chuck & Dave Rowbotham RV-8A >From: Scott Brumbelow <csbrumbelow(at)fedex.com> >Reply-To: rv-list(at)matronics.com >To: rv-list >Subject: RV-List: First Flight (no, not the Wrights...) >Date: Thu, 30 Oct 2003 15:37:16 -0600 > > >Well, the FAA came out Tuesday Oct 28 and told me that I had an airplane >instead >of a kit. Yesterday we proved them correct... > >After a 7 year gestation and 10 month labor and delivery, RV-8A >"N-8-8-9-Bravo-Sierra" (S/N 80077) took to the skies on a crystal clear >Fall >afternoon in Memphis, TN. But more about that after the important stuff >(the >thank-yous and acknowledgments!) > ________________________________________________________________________________
Date: Oct 31, 2003
From: Paul Eastham <abstraction(at)yahoo.com>
Subject: Re: free to good home: RV-7A preview plans
These are now taken. __________________________________ ________________________________________________________________________________
From: "Jim M." <nebrrv8(at)earthlink.net>
Subject: RE: New Parts for Sale
Date: Oct 31, 2003
SMTPD_IN_RCVD Hi All, Decided to go with a Dynon in the panel of my RV-8 so I have some NEW parts I don't need. Aero Heated Pitot Tube - NEW in Box PH502-12CR (AN5812-12) Paid $430.00 Let go for $345.00 ACK A-30 Encoder - NEW in Box Paid $177.00 Let go for $141.00 UMA-3-200-10 1" Gyro Suction Gauge - NEW in Box Paid $70.00 Let go for $56 All parts are new in box. Above prices plus shipping. Respond off-list to nebrrv8(at)earthlink.net Thanks, Jim Muegge Wiring Panel ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Flamemaster tank sealant
Date: Oct 31, 2003
> I used it recently and it took well over a week to reach the > consistency that I hoped for. Part of the problem was > unusually cool temperatures in the shop The time for most chemical reactions to happen doubles for each 10C temperature drop. So, proseal used in a shop at about 50F would take about twice as long as at 68F. Alex Peterson Maple Grove, MN RV6-A N66AP 396 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: BGCrook(at)aol.com
Date: Oct 31, 2003
Subject: Re: free to good home: RV-7A preview plans
I've got a set of RV-7 preview plans if someone wants them. Free for the asking, Bryon Crook RV-9A Emp. ________________________________________________________________________________
From: "Kosta Lewis" <mikel(at)dimensional.com>
Subject: Too Late Sam......
Date: Oct 31, 2003
>By the way, I would not suggest trimming the exhaust stacks; in my case >all it did was make the belly of the plane dirtier and created a bit >more noise in the cabin..... I did that. I have the curved-down Vetterman exhaust on Suzie Q (-4) and thought it would look better and maybe go faster if I trimmed the ends a bit. Bad idea. It made a whole lot more of a mess on the belly: exhaust stains, interestingly enough, mostly on the center to right side of the belly. It also made more of a difference (increase) in the cockpit noise and vibration felt through the floor. I called Larry and he brought me over a new set of end curves for NOTHING. What a guy. He may not do this now, however, if 158 people from the list write him asking for exhaust extensions that they sawed off. Or, he may ask Sam to pay for them as he started this mess in the first place. Course, then you have to take the exhaust off and saw off the old extensions, and have the new ones welded on again. AOG in the meantime. I think the exhaust looks kind of cool sticking out from the cowl, those four stacks. P-51 has 12 stacks sticking out and it doesn't seem to slow it down much. It has a little more horsepower, perhaps, helping things along, but still..... Michael RV-4 N232 Suzie Q ________________________________________________________________________________
From: "Jordan Grant" <jgrant(at)sw.rr.com>
Subject: Drilling canopy frame first
Date: Oct 31, 2003
I would recommend against it, I think. When ou drill the slider canopy to the frame, you want to do that at the exact spot where the canopy contacts the frame. You can see a slight distortion in the plexi when press the canopy agains the steel - thats where the hole goes. It would be very difficult to locate all the holes in the right places beforehand. It works pretty good to do the standard thing and drill them as you go. Just take your time and switch drill bits a lot. Good luck, Jordan -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Dana Overall Subject: RV-List: Drilling canopy frame first Gang, I've looked in the archives and came up with a couple posts where people drilled the slider canopy frame first then back drill the canopy. Is there anyone willing to comment on this practice. It would seem to me that you would be able to assure nice center punched holes in the frame with this method. Am I making a mountain out of a mole hill here?? Dana Overall Richmond, KY RV-7 slider, Imron black, "Black Magic" Finish kit Buying Instruments. Hangar flying my Dynon. http://rvflying.tripod.com ________________________________________________________________________________
From: "Gordon and Marge" <gcomfo(at)tc3net.com>
Subject: Too Late Sam......
Date: Oct 31, 2003
Subject: Re: RV-List: Too Late Sam...... Sam, et al: I have enjoyed the levity on this thread. I can also say that I cut the downturns off the crossover exhaust on my unpainted RV-4 and soon found that the combustion byproducts and the aluminum were not a good combination. Paint surely would be less vulnerable but over the long term might suffer as well. Without the downturns the flow tends to remain attached to the fuselage and as someone has said, curves off on the right side of the tailcone. An amusing sidebar: Dan Gilbert tried the same thing on his formula one racer "Shadow" and since he was sitting directly on the floor, he soon had a real hot seat. Aside from generously fried buns he was concerned about structural damage to the compost, er, composite fuselage. He changed it back. Gordon Comfort N363GC ________________________________________________________________________________
Date: Oct 31, 2003
From: Pete Waters <pedroagua(at)yahoo.com>
Subject: Re: -4 Canopy
As soon as I get the thing built I will. Pedro Oldsfolks(at)aol.com wrote: I too need a good picture of the RV-4 canopy cylinder installation. If you would post the photos to the Matronics Photo List it might help a bunch of us, Thanks, Bob Olds A&P , EAA Tech. Counselor RV-4 , N1191X , Flying Now Charleston, Arkansas "Real Aviators Fly Taildraggers" --------------------------------- ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Oct 31, 2003
Subject: Re: First Flight
Steve: Congrats on your first flight. Come to INT (Winston Salem) sometime ... let's fly !!! Len Leggette, RV-8A Greensboro, NC N910LL 160 hrs ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Meigs Field
Date: Oct 31, 2003
Fellow RV'ers: As you are probably aware, Meigs Field in Chicago was closed this year due mayor Richard Daley authorizing the bulldozing of the runway. His intent being to turn the property into another lakeside park. At present, the city of Chicago does not have a design or general plan for the such a proposed park. The Friends of Meigs, an organization that has been working hard to preserve Meigs, has come up with a plan to reopen Meigs as a skypark and Chicago Air Museum. The first step toward this goal is to request of the Chicago City Council an opportunity to present the Friends of Meigs proposal at an open hearing. Please take a moment to visit the Friends of Meigs website at: www.friendsofmeigs.org There you will see the design of the proposal for the property, and the methods that are available to fund such a project without involving City of Chicago tax dollars. You can also make your views heard by signing an online petition to get the process of reopening Meigs started. I must note that I am not affiliated with the Friends of Meigs. I am just a general aviation pilot who would love to take my wife to dinner in downtown Chicago by flying her there in my RV someday. I am sure that there are many of you out there that feel the same way. Regards, Jeff Orear RV6A canopy Peshtigo, WI ________________________________________________________________________________
From: "Jerry" <jdoyal(at)sport.rr.com>
Subject: Re: free to good home: RV-7A preview plans
Date: Oct 31, 2003
I would like to have the preview plans if they haven't been spoken for. Jerry Doyal 1-800-221-3418 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of BGCrook(at)aol.com Subject: Re: RV-List: Re: free to good home: RV-7A preview plans I've got a set of RV-7 preview plans if someone wants them. Free for the asking, Bryon Crook RV-9A Emp. = direct advertising on the Matronics Forums. = = = ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: IFR, HOmebuilts, and TSO's
Date: Oct 31, 2003
Kevin, What you say is true. GPS must MEET the requirements of the TSO for IFR use but do not have to BE TSO'd. Mike >From: Kevin Horton <khorton01(at)rogers.com> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >Date: Wed, 29 Oct 2003 22:23:47 -0500 > > >Great stuff Mike. > >You didn't mention GPSs. My understanding is that GPSs that are to >navigate when IFR must meet the requirements of TSO C129A. Do you >concur? That is certainly the way our regs are interpreted up here >in Canada, but I'm not sure of the situation in the US. > >Kevin Horton RV-8 (finishing kit) >Ottawa, Canada >http://go.phpwebhosting.com/~khorton/rv8/ > > > > > >Several weeks ago I siad that I would come up with something about > >Homebuilts and the need for TSO'd equipment. Well, for better of worse >here > >it is. It is quite lenghtly so if you are interested now is the time to > >delete and carry on. Any comments are very welcome. > > > >Mike Robertson > > > > > >HOMEBUILTS AND IFR > >By Mike Robertson > > > >Recently the issue has come up several times about Amateur-Built aircraft > >and their ability to fly under Instrument Flight Rules (IFR). There are > >some that say that Amateur-Built aircraft cannot be certified to fly IFR > >unless the instruments and equipment installed in them are TSOD (TSO >means > >Technical Standard Order). There are some that say that there are NO > >requirements at all and that they cant be stopped from flying IFR. Then > >there are some in the middle that say that certain instruments and >equipment > >must be TSOd. In fact these are all incorrect. The real truth is > >somewhere in the middle. Before going any further let me explain that >this > >article is mostly for new aircraft. Aircraft that have already been >issued > >an airworthiness certificate and operating limitations must follow the > >operating limitations, or apply to have the operating limitations >amended. > > > >Amateur-Built aircraft today are certificated under 14 CFR 21.191(g) and > >operated under 14 CFR 91 (FAR 91). The guidance that FAA Inspectors and > >Designated Airworthiness Representatives (DARs) reference to issue > >airworthiness certificates to ALL aircraft is FAA Order 8130.2. Section >7 > >of the Order covers the requirements for Experimental Amateur-Built >aircraft > >and tells us about eligibility, aircraft inspection, issuance of the > >Airworthiness Certificate, and the issuance of Operating Limitations. > > > >This Order does not specifically mention requirements for TSO equipment >and > >instruments to be installed in Amateur-Built aircraft. The key to >equipment > >requirements is found in the operating limitations, which are a part of >the > >airworthiness certificate. 14 CFR 91.9(a) requires that pilots follow > >operating limitations. 14 CFR 91.319(c) and (e) both authorize the FAA >to > >issue necessary limitations that are prescribed in the interest of > >safety. FAA Order 8130.2 paragraph 134, paragraph (a) states, Operating > >limitation must be designed to fit the specific situation encountered. >The > >ASI may impose any additional limitations deemed necessary in the >interest > >of safety. The ASI and/or designee must review each imposed operating > >limitation with the applicant to ensure that the operating limitations >are > >understood by the applicant. However, this does not mean that the ASI >can > >require the use of TSOd equipment. The following operating limitations > >prescribe aircraft equipment requirements and may be imposed: > > > >1. This aircraft is to be operated under VFR, day only or; > >2. After completion of phase I flight testing, unless >appropriately > >equipped for night and/or instrument flight in accordance with 91.205, >this > >aircraft is to be operated VFR, day only and, > >3. Aircraft instruments and equipment installed and used > >under 91.205 must > >be inspected and maintained in accordance with the requirements of part >91. > >Any maintenance or inspection of this equipment must be recorded in the > >aircraft maintenance records. > > > >To understand equipment requirements for IFR, we must ask two questions: > >What are the Part 91 requirements for the equipment? And, What equipment >is > >prudent or safe? > > > >So lets look at FAR 91 and see what we have. There are three rules that > >effect the operation of amateur-built aircraft that do mention TSO > >equipment. FAR 91.207 address emergency locator transmitters (ELT) and > >states that any new installations after June 21, 1995, may not use an ELT > >that meets the requirements of TSO-C91. FAR 91.215 addresses ATC > >transponders and altitude reporting equipment and their use. It states >that > >the ATC transponder equipment installed must meet the performance and > >environmental requirements of any class of TSO-C47b (Mode A) or any class >of > >TSO-C74b (Mode A with altitude reporting capabilities) as appropriate, or > >the appropriate class of TSO-C112 (Mode S). FAR 91.217 goes on to state > >that the altimeters and digitizers in the altitude reporting equipment >must > >meet the standards in TSO-C10b and TSO-C88, respectively, or were tested >and > >calibrated and shown to meet the standard referenced therein. You will > >notice that in each of these rules that there is no wording that this > >equipment must, in fact, be TSOd. Each does say that they must, or must > >not, meet the requirements of their prospective TSO. Conceivably, you >could > >build your own transponder, and if you are able to prove it meets the > >requirements of the appropriate TSO, you could use it. > > > >You will also notice rules that use the word, approved. Section >91.205(a) > >states, or FAA approved equivalents. Paragraph (b) references an approved > >safety belt. Paragraph (c) requires approved position lights. Approved > >typically means something that is approved by the FAA through a Parts > >Manufacture Approval (PMA), a Technical Standard Order (TS0), in >conjunction > >with a type certification procedure, or in any other manner approved by >the > >Administrator (21.305). For amateur built aircraft, equipment installed >on > >the aircraft at certification is considered FAA approved. It is expected > >that operating limitations will be issued as necessary to cover this > >equipment, in the interest of safety. Even though this equipment is > >considered approved, it still may not meet the standards of a TSO. Its >up > >to the operator to ensure that the equipment meets all Part 91 >requirements > >prior to operating the aircraft. > > > >Even though 91.205(a) excludes amateur-built aircraft, we now know that >per > >the operating limitations amateur built aircraft are required by to be > >appropriately equipped for night and/or instrument flight in accordance >with > >91.205 to operate under IFR, so lets take a look and see what we need. > >Paragraph (b) talks about those basic instruments required for day VFR > >flight. Paragraph (c) gives the requirements for VFR flight at night. >In > >paragraph (1) it states that those instruments and equipment required for > >day VFR per paragraph (b) must be installed. Paragraph (c)(2) and (c)(3) > >talk about position lights and anticollision lights, and clearly stated >that > >they must be approved. To be approved the lights must meet the >requirements > >of FAR 23 at a minimum. Therefore, if they do not come with an approval >from > >the FAA then you must be able to prove that they meet the requirements of > >FAR 23. But you will notice that paragraph (c) doesnt say anything about >a > >TSO. Paragraph (d) gives the requirements for IFR flight. It states >that > >for IFR flight all the instruments in paragraph (b) are required, and if >the > >IFR flight is to be at night then the requirements of paragraph (c) must > >also be met. Then the paragraph states that two-way radio communications > >system and navigational equipment appropriate to the ground facilities to >be > >used, a gyroscopic rate-of-turn indicator, a slip-skid indicator, a > >sensitive altimeter adjustable for barometric pressure, a clock >displaying > >hours, minutes, and seconds, a generator or alternator of adequate >capacity, > >a gyroscopic pitch and bank indicator (artificial horizon), and a >gyroscopic > >direction indicator (directional gyro or equivalent). Paragraph (e) of > >91.205 is for flight above 24,000 feet and states that if you are using a > >VOR then you must also have approved distance measuring equipment (DME). > >Paragraphs (f), (g), and (h) talk about Cat II and Cat III and do not > >pertain to this article unless you plan on building a jet powered >aircraft. > > > >So, after thoroughly looking at FAR 91.205 we see that other than those > >items already discussed there is no mention about a TSO. We must >remember > >that a TSO is a standard to which equipment is manufactured. This is >where > >our second question comes in. As an instrument pilot flying IFR in an > >amateur built aircraft, what equipment is prudent and safe for you and >your > >family to fly with? It is necessary that when evaluating your aircraft > >during certification, that the FAA or designee (DAR) inspect the aircraft > >and issue the necessary operating limitations in the interest of safety. > >Remember, all the equipment listed in 91.205 installed in a STANDARD > >category aircraft at the time of its certification, was evaluated by the >FAA > >through a type certification process, a TSO process, or a parts > >manufacturing process (PMA). For an amateur built aircraft most of the > >equipment listed in Part 91.205 requires no adhereance to any FAA >standards. > > > >In light of how much time has been spent building these aircraft, we all > >want to operate them safely for many years. And safety is the first >concern > >when the aircraft are being inspected for issuance of an airworthiness > >certificate. > > > >Add MSN 8 Internet Software to your current Internet access and enjoy > >patented spam control and more. Get two months FREE! > > > >-- >Kevin Horton RV-8 (finishing kit) >Ottawa, Canada >http://go.phpwebhosting.com/~khorton/rv8/ > > ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: IFR, HOmebuilts, and TSO's
Date: Oct 31, 2003
What Bill said in his email is very correct. If your DAR gives you problems then have him look at Part 23 of the regs for lights illumination requirements. If they meet the requirements of that then he, the DAR, can "approve" them. Mike Robertson >From: Dwight Frye <dwight(at)openweave.org> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >Date: Wed, 29 Oct 2003 15:54:33 -0500 (EST) > > >First I'll simply say "wow", and thank you for this effort. This is >great information! I do have a question (and this has nothing to do >with ancient computers). :) > >In the section I quote below you say : > >On Wed Oct 29 12:01:27 2003, Mike Robertson wrote : > >[ ... snip ... ] > >You will also notice rules that use the word, approved. Section >91.205(a) > >states, or FAA approved equivalents. Paragraph (b) references an approved > >safety belt. Paragraph (c) requires approved position lights. Approved > >typically means something that is approved by the FAA through a Parts > >Manufacture Approval (PMA), a Technical Standard Order (TS0), in >conjunction > >with a type certification procedure, or in any other manner approved by >the > >Administrator (21.305). For amateur built aircraft, equipment installed >on > >the aircraft at certification is considered FAA approved. It is expected > >that operating limitations will be issued as necessary to cover this > >equipment, in the interest of safety. Even though this equipment is > >considered approved, it still may not meet the standards of a TSO. Its >up > >to the operator to ensure that the equipment meets all Part 91 >requirements > >prior to operating the aircraft. > >[ ... snip ... ] > >Where I'm trying to puzzle out the details is with respect to things like >the new integrated LED position lights which Bill VonDane and Bill Dube are >making available. While I am unsure as of yet whether I'm going to build >my RV for IFR or not, I don't want to make choices which categorically rule >IFR operation out. I _do_ know I like the perceived higher reliability >that the LED solution seems to bring to the table. > >I'm trying to parse the section quoted above and what I get from this is >that >if the DAR gives you your certificate and does *not*, for whatever reason, >include any limitations regarding your choice of lights ... you are good to >go. The assumption is that unless explicitly noted they are, by definition, >approved. > >If my interpretation is right, this begs the question of how do we know >that >a DAR will NOT include limitations regarding your position lights unless >you >purchase and install units which have _clearly_ approved previously by the >FAA? If I install the spiffy LED position lights, will I have a chance of >being limited from IFR ops in my RV? Any clue? Or is it a case of you pay >your money and take your chances? > > -- Dwight > > ________________________________________________________________________________
From: "Brett Morawski" <brett.morawski@buckeye-express.com>
Subject: RV CAD Model
Date: Nov 01, 2003
For anyone interested the crude 3D models I made of the RV8 can now be downloaded from: http://www.geocities.com/brett_morawski/rv.html?1067665891627 This is a free site so I don't know how long it will be available. Brett Morawski RV 8 emp, waiting on wings. Toledo, OH ________________________________________________________________________________
Date: Oct 31, 2003
From: Matt Dralle <dralle(at)matronics.com>
Subject: All New Matronics Email List Online Chat!!!
Hi Listers! A number of Listers have been asking for some Matronics Email List online chat and NOW ITS HERE! Over the last couple of days I've set up a nifty web-based Chat site here on the Matronics systems. No special programs to download; all you need is a late model web browser like Internet Explorer or Netscape with a java plugin. I would recommend downloading the latest Java plugin if you experience any problems getting the page to come up. Here's a link to the Sun Java download website. http://java.com/en/index.jsp Look for the green box with the yellow arrow in the upper right corner. Before you bother, though, just try you browser because it'll probably just work. Each Email List on Matronics has its own "Room" and all rooms can easily be accessed from the same client. In the Email List URL Trailer at the bottom of each List message, you'll find the Link to this List's specific Chat Room. Just click on the Link, and then type in your name or email address in the User Name box. Try to use a name or email address that the other Listers know you by. You'll find me lurking around the various List chat rooms as "MattDralle". There's a couple of nifty features I'll explain right off. On the main Chat Window page after you login, you'll see a little icon with a Hammer and a Screwdriver. This is the Control Panel window. Once the Control Panel comes up, click on the "Settings" tab. Here you'll find, among other things, three check boxes to enable sound. Click all three and you'll be treated to a sound whenever someone enters or leaves the Room, or when someone sends a message. The other cool button is the one that has four little arrows pointing to each of the four corners of the button. This will rip the main Chat window from the web page and allow you to resize and move it anyway you'd like. Let's have some fun and get to know one another better using this awesome new Chat Room! To get started, just click the URL Link below for this List's specific Chat Room! Best regards, Matt Dralle Matronics Email List Admin PS - I'm working on a web link interface to the chat logfiles. Coming soon... ________________________________________________________________________________
Date: Nov 01, 2003
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: IFR, HOmebuilts, and TSO's
But practically speaking, this means the IFR GPS must be TSO'd. If the box was capable of meeting the requirements of the TSO, the manufacturer would sell it as TSO'd so he had access to the type certificated aircraft market. And I have difficulty believing a hobbyist will cobble together a homebuilt GPS that meets all the TSO requirements. Kevin Horton > >Kevin, > >What you say is true. GPS must MEET the requirements of the TSO for IFR use >but do not have to BE TSO'd. > >Mike > > >>From: Kevin Horton <khorton01(at)rogers.com> >>Reply-To: rv-list(at)matronics.com >>To: rv-list(at)matronics.com >>Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >>Date: Wed, 29 Oct 2003 22:23:47 -0500 >> >> >>Great stuff Mike. >> >>You didn't mention GPSs. My understanding is that GPSs that are to >>navigate when IFR must meet the requirements of TSO C129A. Do you >>concur? That is certainly the way our regs are interpreted up here >>in Canada, but I'm not sure of the situation in the US. >> >>Kevin Horton RV-8 (finishing kit) >>Ottawa, Canada >>http://go.phpwebhosting.com/~khorton/rv8/ >> >> >> > >> >Several weeks ago I siad that I would come up with something about >> >Homebuilts and the need for TSO'd equipment. Well, for better of worse >>here >> >it is. It is quite lenghtly so if you are interested now is the time to >> >delete and carry on. Any comments are very welcome. >> > >> >Mike Robertson >> > >> > >> >HOMEBUILTS AND IFR >> >By Mike Robertson >> > >> >Recently the issue has come up several times about Amateur-Built aircraft >> >and their ability to fly under Instrument Flight Rules (IFR). There are >> >some that say that Amateur-Built aircraft cannot be certified to fly IFR >> >unless the instruments and equipment installed in them are TSOD (TSO >>means >> >Technical Standard Order). There are some that say that there are NO >> >requirements at all and that they cant be stopped from flying IFR. Then >> >there are some in the middle that say that certain instruments and >>equipment >> >must be TSOd. In fact these are all incorrect. The real truth is >> >somewhere in the middle. Before going any further let me explain that >>this >> >article is mostly for new aircraft. Aircraft that have already been >>issued >> >an airworthiness certificate and operating limitations must follow the >> >operating limitations, or apply to have the operating limitations >>amended. >> > >> >Amateur-Built aircraft today are certificated under 14 CFR 21.191(g) and >> >operated under 14 CFR 91 (FAR 91). The guidance that FAA Inspectors and >> >Designated Airworthiness Representatives (DARs) reference to issue >> >airworthiness certificates to ALL aircraft is FAA Order 8130.2. Section >>7 >> >of the Order covers the requirements for Experimental Amateur-Built >>aircraft >> >and tells us about eligibility, aircraft inspection, issuance of the >> >Airworthiness Certificate, and the issuance of Operating Limitations. >> > >> >This Order does not specifically mention requirements for TSO equipment >>and >> >instruments to be installed in Amateur-Built aircraft. The key to >>equipment >> >requirements is found in the operating limitations, which are a part of >>the >> >airworthiness certificate. 14 CFR 91.9(a) requires that pilots follow >> >operating limitations. 14 CFR 91.319(c) and (e) both authorize the FAA >>to >> >issue necessary limitations that are prescribed in the interest of >> >safety. FAA Order 8130.2 paragraph 134, paragraph (a) states, Operating >> >limitation must be designed to fit the specific situation encountered. >>The >> >ASI may impose any additional limitations deemed necessary in the >>interest >> >of safety. The ASI and/or designee must review each imposed operating >> >limitation with the applicant to ensure that the operating limitations > >are >> >understood by the applicant. However, this does not mean that the ASI >>can >> >require the use of TSOd equipment. The following operating limitations >> >prescribe aircraft equipment requirements and may be imposed: >> > >> >1. This aircraft is to be operated under VFR, day only or; > > >2. After completion of phase I flight testing, unless >>appropriately >> >equipped for night and/or instrument flight in accordance with 91.205, >>this >> >aircraft is to be operated VFR, day only and, >> >3. Aircraft instruments and equipment installed and used >> >under 91.205 must >> >be inspected and maintained in accordance with the requirements of part >>91. >> >Any maintenance or inspection of this equipment must be recorded in the >> >aircraft maintenance records. >> > >> >To understand equipment requirements for IFR, we must ask two questions: >> >What are the Part 91 requirements for the equipment? And, What equipment >>is >> >prudent or safe? >> > >> >So lets look at FAR 91 and see what we have. There are three rules that >> >effect the operation of amateur-built aircraft that do mention TSO >> >equipment. FAR 91.207 address emergency locator transmitters (ELT) and >> >states that any new installations after June 21, 1995, may not use an ELT >> >that meets the requirements of TSO-C91. FAR 91.215 addresses ATC >> >transponders and altitude reporting equipment and their use. It states >>that >> >the ATC transponder equipment installed must meet the performance and >> >environmental requirements of any class of TSO-C47b (Mode A) or any class >>of >> >TSO-C74b (Mode A with altitude reporting capabilities) as appropriate, or >> >the appropriate class of TSO-C112 (Mode S). FAR 91.217 goes on to state >> >that the altimeters and digitizers in the altitude reporting equipment >>must >> >meet the standards in TSO-C10b and TSO-C88, respectively, or were tested >>and >> >calibrated and shown to meet the standard referenced therein. You will >> >notice that in each of these rules that there is no wording that this >> >equipment must, in fact, be TSOd. Each does say that they must, or must >> >not, meet the requirements of their prospective TSO. Conceivably, you >>could >> >build your own transponder, and if you are able to prove it meets the >> >requirements of the appropriate TSO, you could use it. >> > >> >You will also notice rules that use the word, approved. Section >>91.205(a) >> >states, or FAA approved equivalents. Paragraph (b) references an approved >> >safety belt. Paragraph (c) requires approved position lights. Approved >> >typically means something that is approved by the FAA through a Parts >> >Manufacture Approval (PMA), a Technical Standard Order (TS0), in >>conjunction >> >with a type certification procedure, or in any other manner approved by >>the >> >Administrator (21.305). For amateur built aircraft, equipment installed >>on >> >the aircraft at certification is considered FAA approved. It is expected >> >that operating limitations will be issued as necessary to cover this >> >equipment, in the interest of safety. Even though this equipment is >> >considered approved, it still may not meet the standards of a TSO. Its >>up >> >to the operator to ensure that the equipment meets all Part 91 >>requirements >> >prior to operating the aircraft. >> > >> >Even though 91.205(a) excludes amateur-built aircraft, we now know that >>per >> >the operating limitations amateur built aircraft are required by to be >> >appropriately equipped for night and/or instrument flight in accordance >>with >> >91.205 to operate under IFR, so lets take a look and see what we need. >> >Paragraph (b) talks about those basic instruments required for day VFR >> >flight. Paragraph (c) gives the requirements for VFR flight at night. >>In >> >paragraph (1) it states that those instruments and equipment required for >> >day VFR per paragraph (b) must be installed. Paragraph (c)(2) and (c)(3) >> >talk about position lights and anticollision lights, and clearly stated >>that >> >they must be approved. To be approved the lights must meet the >>requirements >> >of FAR 23 at a minimum. Therefore, if they do not come with an approval > >from >> >the FAA then you must be able to prove that they meet the requirements of >> >FAR 23. But you will notice that paragraph (c) doesnt say anything about >>a >> >TSO. Paragraph (d) gives the requirements for IFR flight. It states > >that >> >for IFR flight all the instruments in paragraph (b) are required, and if >>the >> >IFR flight is to be at night then the requirements of paragraph (c) must >> >also be met. Then the paragraph states that two-way radio communications >> >system and navigational equipment appropriate to the ground facilities to >>be >> >used, a gyroscopic rate-of-turn indicator, a slip-skid indicator, a >> >sensitive altimeter adjustable for barometric pressure, a clock >>displaying >> >hours, minutes, and seconds, a generator or alternator of adequate >>capacity, >> >a gyroscopic pitch and bank indicator (artificial horizon), and a >>gyroscopic >> >direction indicator (directional gyro or equivalent). Paragraph (e) of >> >91.205 is for flight above 24,000 feet and states that if you are using a >> >VOR then you must also have approved distance measuring equipment (DME). >> >Paragraphs (f), (g), and (h) talk about Cat II and Cat III and do not >> >pertain to this article unless you plan on building a jet powered >>aircraft. >> > >> >So, after thoroughly looking at FAR 91.205 we see that other than those >> >items already discussed there is no mention about a TSO. We must >>remember >> >that a TSO is a standard to which equipment is manufactured. This is >>where >> >our second question comes in. As an instrument pilot flying IFR in an >> >amateur built aircraft, what equipment is prudent and safe for you and >>your >> >family to fly with? It is necessary that when evaluating your aircraft >> >during certification, that the FAA or designee (DAR) inspect the aircraft >> >and issue the necessary operating limitations in the interest of safety. >> >Remember, all the equipment listed in 91.205 installed in a STANDARD >> >category aircraft at the time of its certification, was evaluated by the >>FAA >> >through a type certification process, a TSO process, or a parts >> >manufacturing process (PMA). For an amateur built aircraft most of the >> >equipment listed in Part 91.205 requires no adhereance to any FAA >>standards. >> > >> >In light of how much time has been spent building these aircraft, we all >> >want to operate them safely for many years. And safety is the first >>concern >> >when the aircraft are being inspected for issuance of an airworthiness >> >certificate. >> > >> >Add MSN 8 Internet Software to your current Internet access and enjoy >> >patented spam control and more. Get two months FREE! > > > > ________________________________________________________________________________
From: BGCrook(at)aol.com
Date: Nov 01, 2003
Subject: Re: free to good home: RV-7A preview plans
Plans are now spoken for. Thanks, Bryon ________________________________________________________________________________
From: BGCrook(at)aol.com
Date: Nov 01, 2003
Subject: Re: Why do we use VariPrime?
So which Transtar primer are people using for corrosion protection? There are several epoxy primers listed on their website. Thanks, Bryon ________________________________________________________________________________
Date: Nov 01, 2003
From: "thomas a. sargent" <sarg314(at)earthlink.net>
Subject: Re: Why do we use VariPrime? - QB kits
I assume from this thread that the acid wash primer that Van's uses on the quick build kits has the same properties/problems as variprime. I built the Emp. for my plane and then switched to the QB. I painted everything I could reach with the Deft epoxy primer, but since the wings were largely closed up to start with I did nothing on the wing interior. Is it worth trying (or even possible) to prime inside the wings after they're completed? -- Tom Sargent RV-6A ________________________________________________________________________________
Date: Nov 01, 2003
From: michael michael <top_gun_toronto(at)yahoo.ca>
Subject: Re: Why do we use VariPrime/ Sherwin williams?
I use Sherwin williams self-etching Primer....Knowing full well that Sherwin Williams told me it offers no rust protection. Now you may ask...why would you use something that you have been told offers no protection.... #1....My understanding of rust protection is that corrosion is an electrical process..anything that can insulate 2 metals from each other...(think of insulation on wires) offers protection..The primer does absord moisture....but i have observed this product (dunked in water). It is resistant to a point...In my belief it offers a level of protection. Also sherwin WIlliams & others like to sell big $$$$$.....So i`m making an educated choice/guess. #2 I dont have the facilities to large scale spray. I have considered ...mixing & rolling the epoxy primer on just the joints. after much thought on the matter I decided to go the etch-primer route in spray cans. #3 After watching on CNN the 6 cigerette presidents swear under oath in front of Congress that smoking does not cause cancer. I dont trust anything big bizz says.;)...So I spray with a usless paint that IS marked as cancer causing. I believe that that the etch primers offer a level of protection (how much is only a guess) ....I dont believe they premote corrosion. For those following our steps... the only true sure way is to Anodize or Epoxy paint. Anything else is a guess against mother nature. --------------------------------- ________________________________________________________________________________
From: "Fred Stucklen" <wstucklen1(at)cox.net>
Subject: EFIS-D10 Help!
Date: Nov 01, 2003
Hi, While trying tor un the Magnetic Field/heading calibration routine, I've managed to get the EFIS-D10 into a mode where the screen always displays "LOADING". I think this was caused because I hit the "END" button instead of the "AIRLFT" button (in the air) prior to executing the left hand turn manurver. I've let the unit run (attached to the PC) for over 1/2 hour, and it didn't stop "LOAD"ing.. Re-cycling the power seems to not get it out of this mode, even with the PC disconnected. How do I get the unit out of this mode so that I can re-start the calibration process? Is there a processor "RESET" button????? I do not have the External EDC-D10 unit attached (yet). Fred Stucklen RV-6A N926RV 75 hrs Phone Weekdays: (860)-727-2393 Weekends: (860)-623-1094 Email Weekdays: fred.stucklen(at)utcfuelcells.com Weekends: wstucklen1(at)cox.net ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: EFIS-D10 Help!
Date: Nov 01, 2003
Something similar happened to mine when I was updating the software and my laptop battery died in the middle of the process (I know - my fault!). I had to send it in to Dynon to be flashed. They turned it around quickly and didn't charge me. But -- I wasn't thrilled that it happened in the first place. I'm no EE, but I would think it would be relatively simple to guard against this sort of problem.... - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Fred Stucklen [mailto:wstucklen1(at)cox.net] > Sent: Saturday, November 01, 2003 11:33 AM > To: info(at)dynondevelopment.com > Subject: RV-List: EFIS-D10 Help! > > > > Hi, > > While trying tor un the Magnetic Field/heading calibration > routine, I've managed to get the EFIS-D10 into a mode where > the screen always displays "LOADING". I think this was > caused because I hit the "END" button instead of the "AIRLFT" > button (in the air) prior to executing the left hand turn manurver. > I've let the unit run (attached to the PC) for over 1/2 > hour, and it didn't stop "LOAD"ing.. Re-cycling the power > seems to not get it out of this mode, even with the PC disconnected. > How do I get the unit out of this mode so that I can > re-start the calibration process? Is there a processor > "RESET" button????? > I do not have the External EDC-D10 unit attached (yet). > > Fred Stucklen > RV-6A N926RV 75 hrs > Phone Weekdays: (860)-727-2393 > Weekends: (860)-623-1094 > > Email Weekdays: fred.stucklen(at)utcfuelcells.com > Weekends: wstucklen1(at)cox.net ________________________________________________________________________________
Date: Nov 01, 2003
From: Dave Smith <dave(at)rv10project.net>
Subject: Alodine & Anodine
Okay, excuse my ignorance, but what is the difference between these two products/processes? I'd like to do some corrosion protection, but am new to the 'primer' discussion. Thanks! -- Dave http://www.rv10project.net ________________________________________________________________________________
From: "Kenneth Beene" <kbeene(at)citilink.com>
Subject: EFIS-D10 Help!
Date: Nov 01, 2003
I'm no EE, but I would think it would be > relatively simple to guard against this sort of problem.... > > - > Larry Bowen Most small computers are vulnerable while updating the EEPROM. This is because the instructions for loading is in the EEPROM that is being updated and has been copied to RAM for execution. Yes, this can be guarded against at additional cost and components. This can also happen to your computer when flashing a new BIOS. See http://www.badflash.com/ which explains that "flashing your computer's bios can sometimes go wrong leaving your computer a useless paperweight." Ken RV-6A N94KB RV-4 under construction ________________________________________________________________________________
Date: Nov 01, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: EFIS-D10 Help!
Fred Stucklen wrote: > > Hi, > > While trying tor un the Magnetic Field/heading calibration routine, > I've managed to get the EFIS-D10 into a mode where the screen always > displays "LOADING". I think this was caused because I hit the "END" > button instead of the "AIRLFT" button (in the air) prior to executing > the left hand turn manurver. > I've let the unit run (attached to the PC) for over 1/2 hour, and it > didn't stop "LOAD"ing.. Re-cycling the power seems to not get it out of > this mode, even with the PC disconnected. > How do I get the unit out of this mode so that I can re-start the > calibration process? Is there a processor "RESET" button????? > I do not have the External EDC-D10 unit attached (yet). Fred, the only thing I know to do is to continue with efforts to reboot the EFIS. You will need to disconnect the "keep-alive" power feed in order to do a true reboot and get the EFIS out of Loader mode. I bet the unit will come back to life once you do that. Sam Buchanan ________________________________________________________________________________
Date: Nov 01, 2003
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: EFIS-D10 Help!
If I'm not mistaken, the internal battery also serves as a "keep alive" if you have that option, so disconnecting the external keep alive will not make a difference. Removing the internal battery might do the trick. Jeff Point RV-6 finishing Milwaukee, WI >Fred, the only thing I know to do is to continue with efforts to reboot >the EFIS. You will need to disconnect the "keep-alive" power feed in >order to do a true reboot and get the EFIS out of Loader mode. I bet the >unit will come back to life once you do that. > > > > ________________________________________________________________________________
Date: Nov 01, 2003
From: Matt Dralle <dralle(at)matronics.com>
Subject: 2003 List Fund Raiser - Please Support Your Lists...
Dear Listers, During November of each year, I have a voluntary Email List Fund Raiser to support the continued operation, development, maintenance and upgrade of the Email Forums sponsored here. Your Contributions go directly into improvements in the systems that support the Lists and to pay for the Internet connectivity primarily dedicated to supporting the Lists. The traffic on the Lists continues to grow and the numbers are nothing short of impressive! Here are some statistics that show how much traffic the Lists generated this year alone: * 11/01/2002 - 10/31/2003 o Web server hits: 10,446,780 (870,565/mo) o Incoming Email Posts: 58,918 (4,909/mo) List-related upgrades this year have been plentiful, and List performance has substantially improved as a result. Upgrades and enhancements this year have included: * Internet Connection upgrade to a full, commercial-grade T1 Line! * New Web Server platform - Dual 3Ghz Xeon with 2Gb Ram and U320 SCSI! * Upgrade of Email Server platform - Dual 1.7 Ghz Xeon with 1Gb Ram! * All new SPAM Filtering Appliance - filters about 98% of the unwanted SPAM! * All new, web-base List Chat Room society! As you can well imagine, this year's upgrades translate into a fair amount of cash outlay on my part and this annual List Fund Raiser is the sole means by which I fund these upgrades. Unlike most of the other "list servers" on the Web these days, I have a strict *no-commercial-advertisement policy* on the Matronics Lists and associated List web sites. I was again approached by a number of vendors recently with advertising deals that have been very tempting. My commitment to providing a grass-roots, non-commercial environment prevailed, however! Commercialism on the Internet seems to be increasing exponentially every year, with more and more SPAM and pop up ads, not to mention the ever increasing Virus attacks. My goal with the Matronics List Service is to provide all members The best news this year is that, with the gracious help of Andy Gold and The Builder's Bookstore ( http://www.buildersbooks.com ), I have been able to significantly expand the lineup of fantastic Gift offers to support the List Fund Raiser! In all, there are eight awesome free gifts this year ranging from List Archive CD's to Flight Computers with qualifying Contribution levels. Those great Jeppesen Flight Bags that were so popular last year are even back! A special thanks goes out to Andy Gold again this year for his very kind and generous support of the Lists. Thanks Andy, for these great incentives!! Over the next month I'll be posting a few reminder messages about the List Fund Raiser, and I ask for your patience and understanding during the process. Remember that the Lists are *completely* funded through the generous Contributions of its members. That's it! There's no support from a bloated advertising budget or deep pockets somewhere. Its all made possible through YOUR thoughtful and generous support! To make your List Contribution using a Visa or MasterCard, PalPal, or with a personal check, please go to the URL link below. Here you can find additional details on this year's great free Gifts as well as information on the various methods of payment. Contributions in the $20, $30, $50, $75, and $100 range are common. The Contribution web page is kind of long this year with the details of each of the gifts, so please scroll all the way down! SSL Secure Contribution Web Site: http://www.matronics.com/contributions I would like to thank everyone who supports the Lists this year! Your Contributions truly make it all possible!! Thank you!! Matt Dralle Matronics Email List Administrator Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: EFIS-D10 Help!
Date: Nov 01, 2003
Yes, I understand that much. My thought was something along the line of having an extra backup EEPROM that is never updated. It always has the software on it as shipped from the factory. Should the primary, updatable one fail, the backup is always there -- A second boot device that can't be over written. Restore from it when needed, then start upgrading to the current software version. What does an EEPROM chip cost, a dollar? Anyway, I bet Dynon is already looking at the issue... Cheers, - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Kenneth Beene [mailto:kbeene(at)citilink.com] > Sent: Saturday, November 01, 2003 3:44 PM > To: rv-list(at)matronics.com > Subject: RE: RV-List: EFIS-D10 Help! > > > > > I'm no EE, but I would think it would be > > relatively simple to guard against this sort of problem.... > > > > - > > Larry Bowen > > > Most small computers are vulnerable while updating the > EEPROM. This is because the instructions for loading is in > the EEPROM that is being updated and has been copied to RAM > for execution. Yes, this can be guarded against at > additional cost and components. This can also happen to your > computer when flashing a new BIOS. See > http://www.badflash.com/ which explains that "flashing your > computer's bios can sometimes go wrong leaving your computer > a useless paperweight." > > Ken > RV-6A N94KB > RV-4 under construction ________________________________________________________________________________
From: "John Brick" <jbrick(at)wolfenet.com>
Subject: Alodine & Anodine
Date: Nov 01, 2003
If you meant anodize: Anodize. Aluminum anodizing is the electrochemical process by which aluminum is converted into aluminum oxide on the surface of a part. This coating is desirable in specific applications due to the following properties: Increased corrosion resistance Increased durability / wear resistance Ability to be colored through dying Excellent base or primer for secondary coatings The process of anodizing is rather simple but it requires extensive equipment to do it right. It consists of an anodizing solution that is an acid electrolyte. A cathode is connected to the negative terminal of a voltage source and placed in the solution. An aluminum component is connected to the positive terminal of the voltage source and also placed in the solution. When the circuit is turned on the oxygen in the anodizing solution will be liberated from the water molecules and combine with the aluminum on the part forming an aluminum oxide coating. Anodizing will protect the aluminum parts by making the surface much harder than natural aluminum. RV builders that get their spars pre-built will receive them anodized and theyll have the nice gold color. Alodine. This is a product that most of us use as part of the priming process. It is a chromic acid conversion coating that is applied to aluminum to provide corrosion protection and surface preparation for paint. It is called a conversion coating because it does a chemical conversion of the surface (oxidizes it) and is the best way to prep it for painting. All by itself, aluminum naturally combines with oxygen to form a protective surface film that inhibits further oxidation of the aluminum. Unlike steel or iron alloys, aluminum will not continue to oxidize (rust) once this protective layer is formed. But this natural oxide is extremely thin and loosely adhered to the aluminum surface, and is easily removed by handling. In contrast, Alodine forms a very durable, protective oxide. Application usually gives a gold tint to the aluminum surface, although some Alodine products are clear and invisible. [Note: Alodine is a trademark name of Henkel Corporation but it has come to be used generically. DuPont calls theirs 226S conversion coating. Poly-Fiber is Aluma-Dyne E-2300 Chromic Acid Conversion Coating. -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Dave Smith Subject: RV-List: Alodine & Anodine Okay, excuse my ignorance, but what is the difference between these two products/processes? I'd like to do some corrosion protection, but am new to the 'primer' discussion. Thanks! ________________________________________________________________________________
Date: Nov 01, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: EFIS-D10 Help!
Jeff Point wrote: > > If I'm not mistaken, the internal battery also serves as a "keep alive" > if you have that option, so disconnecting the external keep alive will > not make a difference. Removing the internal battery might do the trick. > Good point. Disconnect keep alive feed *and* the internal battery. :-) Sam Buchanan (didn't have the internal battery in mine when I had to do a hard reboot) >>Fred, the only thing I know to do is to continue with efforts to reboot >>the EFIS. You will need to disconnect the "keep-alive" power feed in >>order to do a true reboot and get the EFIS out of Loader mode. I bet the >>unit will come back to life once you do that. >> ________________________________________________________________________________
From: "DAVID REEL" <dreel(at)cox.net>
Subject: GlareFromWing
Date: Nov 01, 2003
I just finished a truly exceptional ride in Rod Linde's new RV8. Later on, I noticed the heat of the sun glare from the unpainted aluminum wing was considerable. Made me think of selling time as a winter tanning parlor. Has anyone explored using a flat paint or other way to reduce the reflected heat energy? Does paint of any kind reduce the effect in your experience? The heat was definitely coming from the side & the flight took place at noon so an overhead sunshade wouldn't affect it. Rod has put 2 2" diameter holes in the aft wall of his rear baggage compartment with a screen cover to protect against FOD to the control system. I couldn't feel any draft around the canopy & the skirt seemed firmly in contact with the fuselage sides when I poked it. However, the day was a sunny 75 degrees. Maybe I'll get another ride to check it out this winter. Dave Reel - RV8A ________________________________________________________________________________
Date: Nov 01, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: IFR, HOmebuilts, and TSO's
Kevin Horton wrote: > > But practically speaking, this means the IFR GPS must be TSO'd. > > If the box was capable of meeting the requirements of the TSO, the > manufacturer would sell it as TSO'd so he had access to the type > certificated aircraft market. And I have difficulty believing a > hobbyist will cobble together a homebuilt GPS that meets all the TSO > requirements. > > Kevin Horton > > >> >>Kevin, >> >>What you say is true. GPS must MEET the requirements of the TSO for IFR use >>but do not have to BE TSO'd. >> >>Mike >> We're talking about GPS for approaches, not enroute, right? And doesn't the enroute GPS have to be a "supplement" (FAA Advisory Circular 20-138) to onboard navigational equipment that is ground based (VOR)? And since the primary enroute navigation is ground based, the enroute GPS doesn't have to meet the requirements of a TSO, right? In other words, as I understand it, a handheld GPS is fine for enroute IFR ops as long as an operational VOR receiver (handheld???) is in the plane. The TSO-equivalent GPS is required for approaches. We are not discussing what is prudent, only what is literally required by the FARs. Sam Buchanan ________________________________________________________________________________
From: N223RV(at)aol.com
Date: Nov 01, 2003
Subject: Re: EFIS-D10 Help!
I had the same problem when working on the calibration program. I ended up trying to recommunicate with the unit and computer and was able to re-establish communication and download the information. Try establishing communication between the computer and EFIS, try what you were doing, or try uploading a checklist or the v speeds or similar. I can't remember what I did, but I was finally able to re-establish communication and the unit started working properly. I hope this helps! -Mike In a message dated 11/1/2003 11:37:15 AM Eastern Standard Time, wstucklen1(at)cox.net writes: Hi, While trying tor un the Magnetic Field/heading calibration routine, I've managed to get the EFIS-D10 into a mode where the screen always displays "LOADING". I think this was caused because I hit the "END" button instead of the "AIRLFT" button (in the air) prior to executing the left hand turn manurver. I've let the unit run (attached to the PC) for over 1/2 hour, and it didn't stop "LOAD"ing.. Re-cycling the power seems to not get it out of this mode, even with the PC disconnected. How do I get the unit out of this mode so that I can re-start the calibration process? Is there a processor "RESET" button????? I do not have the External EDC-D10 unit attached (yet). Fred Stucklen RV-6A N926RV 75 hrs Phone Weekdays: (860)-727-2393 Weekends: (860)-623-1094 Email Weekdays: fred.stucklen(at)utcfuelcells.com Weekends: wstucklen1(at)cox.net ________________________________________________________________________________
From: "I-K Technologies (Ralph Krongold)" <2pilots(at)comcast.net>
Subject: "First Flight"
Date: Nov 01, 2003
Steve Glasgow wrote: >> The flight however was not without some unexpected excitement. After a near perfect takeoff and climb to 3,000 my EIS system went totally dead and all engine instruments were gone . . . We determined the EIS problem was probably caused by over voltage of the alternator which caused it to make an auto shutdown. < < Ken Simmons wrote: >> You mentioned the EIS failure was probably an alternator over-voltage that caused an auto shutdown. If you're needing a loaner it sounds like it damaged the EIS. Is that correct? < < Listers - In response to Ken's comments regarding survival of an engine monitor over-voltage situation, I wanted to suggest that potential buyers of avionics in general -- and engine monitors in particular -- verify that equipment to be used in their aircraft is protected against voltage transients and other over-voltage phenomena. As an engine monitor manufacturer focusing on the experimental market, we at I-K Technologies have designed our instruments to withstand significant over-voltage transients and other over-voltage conditions without interruption or failure. In addition, we've built significant redundancy into our instruments so that multiple displays and support circuitry provide redundancy and fault tolerance in the event of a failure of a one component in the system for any reason. Adding protection against over-voltage is fairly trivial and should be a consideration before buying instruments -- particularly those that provide pilots with information regarding the health of their engine. Ralph Krongold CEO & Chief Engineer I-K Technologies www.i-ktechnologies.com ________________________________________________________________________________
From: "austin" <austin(at)uniserve.com>
Subject: Strobes
Date: Nov 01, 2003
Hi Listers, I would like to add strobes to my finished RV wingtips. I have seen notes about cheaper alternatives to the big name suppliers, but their site usually shows bus flashers and amber lights etc. I do not need position lights, but would like to add white ( clear ) multiple flash pattern lights to the tips...( pos. lights are separate and already in ). Any thoughts to offer ? Input greatly appreciated, Austin. ________________________________________________________________________________
Date: Nov 01, 2003
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: IFR, HOmebuilts, and TSO's (more questions)
This begs questions of much more practical significance that constructing my own GPS or transponder. Can I, as the builder, legally demonstrate compliance of the *installation* of an IFR GPS in my plane? Can I, as the builder, legally calibrate the static system/altimeter (manometers are relatively easy to construct) & verify that the mode C is correctly reporting altitude? Next, addressing the issue of 'navigational equipment appropriate to the ground facilities to be used'. Aren't there now (or there soon will be) GPS approaches to airports that have no other instrument approach? If that is correct, do you need ADF or VOR to fly an approach there? If not, then part B follows: If you are flying a GPS approach into an airport that has both GPS & other approaches, you aren't using 'ground facilities'. Do you still need ADF and/or VOR to fly that approach? Thanks Mike, Charlie Mike Robertson wrote: > >Kevin, > >What you say is true. GPS must MEET the requirements of the TSO for IFR use >but do not have to BE TSO'd. > >Mike > > > > >>From: Kevin Horton <khorton01(at)rogers.com> >>Reply-To: rv-list(at)matronics.com >>To: rv-list(at)matronics.com >>Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >>Date: Wed, 29 Oct 2003 22:23:47 -0500 >> >> >>Great stuff Mike. >> >>You didn't mention GPSs. My understanding is that GPSs that are to >>navigate when IFR must meet the requirements of TSO C129A. Do you >>concur? That is certainly the way our regs are interpreted up here >>in Canada, but I'm not sure of the situation in the US. >> >>Kevin Horton RV-8 (finishing kit) >>Ottawa, Canada >>http://go.phpwebhosting.com/~khorton/rv8/ >> >> >> >> >>> >>>Several weeks ago I siad that I would come up with something about >>>Homebuilts and the need for TSO'd equipment. Well, for better of worse >>> >>> >>here >> >> >>>it is. It is quite lenghtly so if you are interested now is the time to >>>delete and carry on. Any comments are very welcome. >>> >>>Mike Robertson >>> >>> >>>HOMEBUILTS AND IFR >>>By Mike Robertson >>> >>>Recently the issue has come up several times about Amateur-Built aircraft >>>and their ability to fly under Instrument Flight Rules (IFR). There are >>>some that say that Amateur-Built aircraft cannot be certified to fly IFR >>>unless the instruments and equipment installed in them are TSOD (TSO >>> >>> >>means >> >> >>>Technical Standard Order). There are some that say that there are NO >>>requirements at all and that they cant be stopped from flying IFR. Then >>>there are some in the middle that say that certain instruments and >>> >>> >>equipment >> >> >>>must be TSOd. In fact these are all incorrect. The real truth is >>>somewhere in the middle. Before going any further let me explain that >>> >>> >>this >> >> >>>article is mostly for new aircraft. Aircraft that have already been >>> >>> >>issued >> >> >>>an airworthiness certificate and operating limitations must follow the >>>operating limitations, or apply to have the operating limitations >>> >>> >>amended. >> >> >>>Amateur-Built aircraft today are certificated under 14 CFR 21.191(g) and >>>operated under 14 CFR 91 (FAR 91). The guidance that FAA Inspectors and >>>Designated Airworthiness Representatives (DARs) reference to issue >>>airworthiness certificates to ALL aircraft is FAA Order 8130.2. Section >>> >>> >>7 >> >> >>>of the Order covers the requirements for Experimental Amateur-Built >>> >>> >>aircraft >> >> >>>and tells us about eligibility, aircraft inspection, issuance of the >>>Airworthiness Certificate, and the issuance of Operating Limitations. >>> >>>This Order does not specifically mention requirements for TSO equipment >>> >>> >>and >> >> >>>instruments to be installed in Amateur-Built aircraft. The key to >>> >>> >>equipment >> >> >>>requirements is found in the operating limitations, which are a part of >>> >>> >>the >> >> >>>airworthiness certificate. 14 CFR 91.9(a) requires that pilots follow >>>operating limitations. 14 CFR 91.319(c) and (e) both authorize the FAA >>> >>> >>to >> >> >>>issue necessary limitations that are prescribed in the interest of >>>safety. FAA Order 8130.2 paragraph 134, paragraph (a) states, Operating >>>limitation must be designed to fit the specific situation encountered. >>> >>> >>The >> >> >>>ASI may impose any additional limitations deemed necessary in the >>> >>> >>interest >> >> >>>of safety. The ASI and/or designee must review each imposed operating >>>limitation with the applicant to ensure that the operating limitations >>> >>> >>are >> >> >>>understood by the applicant. However, this does not mean that the ASI >>> >>> >>can >> >> >>>require the use of TSOd equipment. The following operating limitations >>>prescribe aircraft equipment requirements and may be imposed: >>> >>>1. This aircraft is to be operated under VFR, day only or; >>>2. After completion of phase I flight testing, unless >>> >>> >>appropriately >> >> >>>equipped for night and/or instrument flight in accordance with 91.205, >>> >>> >>this >> >> >>>aircraft is to be operated VFR, day only and, >>>3. Aircraft instruments and equipment installed and used >>>under 91.205 must >>>be inspected and maintained in accordance with the requirements of part >>> >>> >>91. >> >> >>>Any maintenance or inspection of this equipment must be recorded in the >>>aircraft maintenance records. >>> >>>To understand equipment requirements for IFR, we must ask two questions: >>>What are the Part 91 requirements for the equipment? And, What equipment >>> >>> >>is >> >> >>>prudent or safe? >>> >>>So lets look at FAR 91 and see what we have. There are three rules that >>>effect the operation of amateur-built aircraft that do mention TSO >>>equipment. FAR 91.207 address emergency locator transmitters (ELT) and >>>states that any new installations after June 21, 1995, may not use an ELT >>>that meets the requirements of TSO-C91. FAR 91.215 addresses ATC >>>transponders and altitude reporting equipment and their use. It states >>> >>> >>that >> >> >>>the ATC transponder equipment installed must meet the performance and >>>environmental requirements of any class of TSO-C47b (Mode A) or any class >>> >>> >>of >> >> >>>TSO-C74b (Mode A with altitude reporting capabilities) as appropriate, or >>>the appropriate class of TSO-C112 (Mode S). FAR 91.217 goes on to state >>>that the altimeters and digitizers in the altitude reporting equipment >>> >>> >>must >> >> >>>meet the standards in TSO-C10b and TSO-C88, respectively, or were tested >>> >>> >>and >> >> >>>calibrated and shown to meet the standard referenced therein. You will >>>notice that in each of these rules that there is no wording that this >>>equipment must, in fact, be TSOd. Each does say that they must, or must >>>not, meet the requirements of their prospective TSO. Conceivably, you >>> >>> >>could >> >> >>>build your own transponder, and if you are able to prove it meets the >>>requirements of the appropriate TSO, you could use it. >>> >>>You will also notice rules that use the word, approved. Section >>> >>> >>91.205(a) >> >> >>>states, or FAA approved equivalents. Paragraph (b) references an approved >>>safety belt. Paragraph (c) requires approved position lights. Approved >>>typically means something that is approved by the FAA through a Parts >>>Manufacture Approval (PMA), a Technical Standard Order (TS0), in >>> >>> >>conjunction >> >> >>>with a type certification procedure, or in any other manner approved by >>> >>> >>the >> >> >>>Administrator (21.305). For amateur built aircraft, equipment installed >>> >>> >>on >> >> >>>the aircraft at certification is considered FAA approved. It is expected >>>that operating limitations will be issued as necessary to cover this >>>equipment, in the interest of safety. Even though this equipment is >>>considered approved, it still may not meet the standards of a TSO. Its >>> >>> >>up >> >> >>>to the operator to ensure that the equipment meets all Part 91 >>> >>> >>requirements >> >> >>>prior to operating the aircraft. >>> >>>Even though 91.205(a) excludes amateur-built aircraft, we now know that >>> >>> >>per >> >> >>>the operating limitations amateur built aircraft are required by to be >>>appropriately equipped for night and/or instrument flight in accordance >>> >>> >>with >> >> >>>91.205 to operate under IFR, so lets take a look and see what we need. >>>Paragraph (b) talks about those basic instruments required for day VFR >>>flight. Paragraph (c) gives the requirements for VFR flight at night. >>> >>> >>In >> >> >>>paragraph (1) it states that those instruments and equipment required for >>>day VFR per paragraph (b) must be installed. Paragraph (c)(2) and (c)(3) >>>talk about position lights and anticollision lights, and clearly stated >>> >>> >>that >> >> >>>they must be approved. To be approved the lights must meet the >>> >>> >>requirements >> >> >>>of FAR 23 at a minimum. Therefore, if they do not come with an approval >>> >>> >>from >> >> >>>the FAA then you must be able to prove that they meet the requirements of >>>FAR 23. But you will notice that paragraph (c) doesnt say anything about >>> >>> >>a >> >> >>>TSO. Paragraph (d) gives the requirements for IFR flight. It states >>> >>> >>that >> >> >>>for IFR flight all the instruments in paragraph (b) are required, and if >>> >>> >>the >> >> >>>IFR flight is to be at night then the requirements of paragraph (c) must >>>also be met. Then the paragraph states that two-way radio communications >>>system and navigational equipment appropriate to the ground facilities to >>> >>> >>be >> >> >>>used, a gyroscopic rate-of-turn indicator, a slip-skid indicator, a >>>sensitive altimeter adjustable for barometric pressure, a clock >>> >>> >>displaying >> >> >>>hours, minutes, and seconds, a generator or alternator of adequate >>> >>> >>capacity, >> >> >>>a gyroscopic pitch and bank indicator (artificial horizon), and a >>> >>> >>gyroscopic >> >> >>>direction indicator (directional gyro or equivalent). Paragraph (e) of >>>91.205 is for flight above 24,000 feet and states that if you are using a >>>VOR then you must also have approved distance measuring equipment (DME). >>>Paragraphs (f), (g), and (h) talk about Cat II and Cat III and do not >>>pertain to this article unless you plan on building a jet powered >>> >>> >>aircraft. >> >> >>>So, after thoroughly looking at FAR 91.205 we see that other than those >>>items already discussed there is no mention about a TSO. We must >>> >>> >>remember >> >> >>>that a TSO is a standard to which equipment is manufactured. This is >>> >>> >>where >> >> >>>our second question comes in. As an instrument pilot flying IFR in an >>>amateur built aircraft, what equipment is prudent and safe for you and >>> >>> >>your >> >> >>>family to fly with? It is necessary that when evaluating your aircraft >>>during certification, that the FAA or designee (DAR) inspect the aircraft >>>and issue the necessary operating limitations in the interest of safety. >>>Remember, all the equipment listed in 91.205 installed in a STANDARD >>>category aircraft at the time of its certification, was evaluated by the >>> >>> >>FAA >> >> >>>through a type certification process, a TSO process, or a parts >>>manufacturing process (PMA). For an amateur built aircraft most of the >>>equipment listed in Part 91.205 requires no adhereance to any FAA >>> >>> >>standards. >> >> >>>In light of how much time has been spent building these aircraft, we all >>>want to operate them safely for many years. And safety is the first >>> >>> >>concern >> >> >>>when the aircraft are being inspected for issuance of an airworthiness >>>certificate. >>> >>>Add MSN 8 Internet Software to your current Internet access and enjoy >>>patented spam control and more. Get two months FREE! >>> >>> >>> >>-- >>Kevin Horton RV-8 (finishing kit) >>Ottawa, Canada >>http://go.phpwebhosting.com/~khorton/rv8/ >> ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: "First Flight"
Date: Nov 01, 2003
> Steve Glasgow wrote: > > >> The flight however was not without some unexpected excitement. After a > near > perfect takeoff and climb to 3,000 my EIS system went totally dead and all > engine instruments were gone . . . We determined the EIS problem was > probably caused by over voltage of the alternator which caused it to make an > auto shutdown. < < > > Ken Simmons wrote: > > >> You mentioned the EIS failure was probably an alternator over-voltage > that caused > an auto shutdown. If you're needing a loaner it sounds like it damaged the > EIS. Is that correct? < < > > Listers - > > In response to Ken's comments regarding survival of an engine monitor > over-voltage situation, I wanted to suggest that potential buyers of > avionics in general -- and engine monitors in particular -- verify that > equipment to be used in their aircraft is protected against voltage > transients and other over-voltage phenomena. As an engine monitor > manufacturer focusing on the experimental market, we at I-K Technologies > have designed our instruments to withstand significant over-voltage > transients and other over-voltage > conditions without interruption or failure. > > In addition, we've built significant redundancy into our instruments so that > multiple displays and support circuitry provide redundancy and fault > tolerance in the event of a failure of a one component in the system for any > reason. Adding protection against over-voltage is fairly trivial and should > be a consideration before buying instruments -- particularly those that > provide pilots with information regarding the health of their > engine. > > Ralph Krongold > CEO & Chief Engineer > I-K Technologies > www.i-ktechnologies.com Guys, isn't an UNDER volt situation more of a problem for an engine monitor? Every single time you start the engine you will drop down to at least 9.7 volts while at the same time wanting your engine monitor on so as to check on oil pressure, system voltage, etc. Many (most?) such all-in-one instruments won't tolerate the low voltage rendering them useless during the startup phase. Not good IMHO. Perhaps Ralph and other manufacturers could respond to this. Randy Lervold RV-8, 360 hrs EAA Technical Counselor ________________________________________________________________________________
Date: Nov 01, 2003
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Email list vs. Web forum
> >For those of you who have never used a web based forum needs to informed of >several key benefits: > >1st - [structured topics] - Painting/Priming topics can be kept separate >from engine/accessory topics. This is very beneficial when you want to >focus on a particular task. > >2nd - [searchable content] - Items of interest are much easier found when >like topics are contained. Searching a mailing list of news group is very >limited and time consuming. > >3rd - [Low "noise to signal" ratio] - Again, focus on topics that are >important to you. When it's time to focus on another topic, that >information is stored in an easy to find manner in their respective forum >"group". > >4th - [Convenience of getting the information anytime, anywhere] (where >there is an Internet connected computer.) - Want a chance to look up a topic >while at the office then pick that reading up again when you go home? > >5th - [Personal Messages] - Termed "PM's" - these are mini-emails sent from >one user of the forum to another without tying up your e-mail mailbox. >Don't you get enough e-mail as it is? > >6th - [Protect your e-mail address] - as Dave pointed out, web forums do NOT >reveal your e-mail address. You NEVER have to give your e-mail address in a >message. Internet spiders cannot gain that information because it wasn't >used in the message in the first place! > >Web based forums are a central way of holding discussions. If you think >about it, mailing lists for our purpose are antiquated. Why should a single >topic result in a few thousand e-mails? That's just ridiculous... > >As an exercise, I've setup a web based forum for the education of this >group. If you are so inclined, please visit: > >http://forums.happyhangar.com All good points, but I think there is one very big plus to an e-mail based list that we shouldn't discount - once you sign up it those messages come every day, and you tend to at least glance at the subject lines before deleting them. If something looks interesting you'll read it, and if you feel qualified to answer a question or make a comment you'll do it. Case in point - I subscribe to a number of web based forums on other subjects. I may go several months between visits to some of them, as there are too many other things pulling for my time. But those RV-List messages are staring me in the face everyday, so I am drawn in to responding to a few subjects that I feel qualified to comment on. I bet if we had a web based forum instead of an e-mail list we would have fewer responses to any given question. I do like web based forums when I am looking for information from old postings. But if I need a question answered right now, I'll take an e-mail list any day as a lot more people will probably be aware of my question in the next hour or two. Just my opinion, FWIW. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: "First Flight"
Date: Nov 01, 2003
Randy, That's exactly what seems to happen with a Blue Mountain EFIS/one on start-up, so they recommend a small battery that can power the system separate from the main alternator and battery during engine start. It doesn't take much of a battery. You can see the simple wiring diagram on Blue Mountain's site. I am leaning toward a dual battery system with two 17ah batteries for my EFIS/one. The second battery could be used to power the starter if the main battery is too low. In that case, I would shut off the EFIS/one for the start. I have an oil pressure warning light, which seems to be the main concern for engine gauges on start. Terry RV-8A #80729 panel Guys, isn't an UNDER volt situation more of a problem for an engine monitor? Every single time you start the engine you will drop down to at least 9.7 volts while at the same time wanting your engine monitor on so as to check on oil pressure, system voltage, etc. Many (most?) such all-in-one instruments won't tolerate the low voltage rendering them useless during the startup phase. Not good IMHO. Perhaps Ralph and other manufacturers could respond to this. Randy Lervold RV-8, 360 hrs EAA Technical Counselor ________________________________________________________________________________
Date: Nov 01, 2003
From: Gert <gert(at)execpc.com>
Subject: Re: Alodine & Anodine
John Brick wrote: > > If you meant anodize: > > Anodize. Aluminum anodizing is the electrochemical process by which aluminum > is converted into aluminum oxide on the surface of a part. This coating is > desirable in specific applications due to the following properties: > Increased corrosion resistance > Increased durability / wear resistance > Ability to be colored through dying > Excellent base or primer for secondary coatings > The process of anodizing is rather simple but it requires extensive > equipment to do it right. Home anodizing is simpler than you may think........ http://my.execpc.com/~gert/anodize.html -- is subject to a download and archival fee in the amount of $500 ________________________________________________________________________________
Date: Nov 01, 2003
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: tailwheel chains
Hey Tom, I lost one July 4 of this year. I operate off a smooth, closely clipped grass strip. I can only assume that the other one had already been lost, because that side had a screw-shut chain link installed when I bought the plane. Charlie RV-4 N914RV David Carter wrote: > >I gave Van's Tech Support a copy of one of the e-mails about tailwheel >chains coming loose. Tom Green kindly replied (see below). Anyone have >some specific info for him? > >David Carter > >----- Original Message ----- >From: "Tom Green" <tomg(at)vansaircraft.com> >To: "David Carter" >Subject: Re: Fw: RV-List: tailwheel chains > > > > >>Dave, no, but in all of the years, I have never seen it... it would be >>interesting to know of an individual and how it happened... Tom >> >>Forwarded by: "Support" >>Forwarded to: tomg >>Send reply to: "David Carter" >>From: "David Carter" <dcarter(at)datarecall.net> >>To: "Van's Aircraft - Support" >>Subject: Fw: RV-List: tailwheel chains >> >>There's been some discussion of tailwheel chains coming loose - with the >>Van's wire links being a persistent culprit. Has anyone taken the time to >>pass this on to you? >> >>David Carter >> >>----- Original Message ----- >>From: "Frazier, Vincent A" <VFrazier(at)usi.edu> >>To: >>Sent: Thursday, October 30, 2003 8:12 AM >>Subject: RV-List: tailwheel chains >> >> >> >> >>> >>>Awww geez, somebody was whining about getting back to building topics... >>> >>> >>and I thought this list was just for BS'ing. >> >> >>>Anyway, regarding the chain length on your tailwheel, loose is better >>> >>> >than > > >>tight. Don't fret too much here, just take out one chain length from >> >> >being > > >>tight and call it good. >> >> >>>If your chains hit the bottom of your rudder, you can add the eyebolts >>> >>> >to > > >>the rudder horns and tailwheel bellcrank if you like. And make sure to >> >> >put > > >>your springs on the tailwheel end, even though they look nicer on the top >>end. And if the chains still scratch the paint off of your rudder, cover >>the chains with shrink tubing. You can get shrink tubing at your >> >> >electrical > > >>supply store and it comes in many colors including clear. >> >> >>>IMHO, throw those funny teardrop shaped wire links that Van supplied in >>> >>> >>the trash. I've seen too many of them come undone. >> >> >>>Have fun... at least you know that you put the little wheel on the >>> >>> >correct > > >>end. >> >> >>>Vince >>> ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.cc.ca.us>
Subject: Tailsprings
Date: Nov 01, 2003
David, you have been Van'ed off. All of Van's employee's must take a class prior to employement where they are trained to use this line via deep brain root electro shock Pavlovian conditioning. Exmpl. "Have you ever heard of your new product, Sam B's GoingtooFast canopy wax, causing unusually loud emissions from the Vetterman exhaust systems you also sell", and without any form of hesitation the response will be, "Why no, its never happened to any of our planes, but I would love to meet anybody who has had that happen". Now you must also bear in mind that all the employees are telepathically linked much like insurance agents when offering quotes. So if you go to the next employee with your story you will get this same line but the phrases will be ordered differently. "Why no, I would love to meet anybody who has had that happen, but its never happened to any of our planes". You are welcome to use my name, but Tom will know it and avoid you for the rest of eternity as I have brought many things to his attention to no avail. The top of this list being their line of Amp gauges. And before the Van's police jump in and trash me here, I am teasing a little, Tom and I poke fun at each other at airshows all over. A big part of their problem is they are making and shipping a lot of parts with a few employees, so the little things get dropped through the cracks. The problem is that with some springs when one has enough links to keep the chain from placing a significant preload in the rudder spar then it might be loose enough to have the clip spin. It can rotate to the point where it is being pulled on the sides rather than on the ends. This causes the clip to spread open, and voila, the wheel is free at last. If there was a way to fine adjust it half a link then this wouldn't happen. I am going to try the "list mentioned" spring shrink/stretch method first. but, after burning 1700 homes in a 30 mile ring around my airport and causing several small towns to vanish, the Cedar fire has still got a TFR placed smack dab on top of my hangar. Although I am not happy about this, I am one of the lucky ones. If you ever want a picture of Armageddon, come on down to KSEE and take one from about 2000ft agl. I sure do hope it is lifted by Nov 8th, as I would greatly love to go to Cable. Probably the only good thing about the fires was I had to be in a State Faculty/Senate Session all day today and would have missed the flyin. W From: "David Carter" <dcarter(at)datarecall.net> Subject: Fw: Fw: RV-List: tailwheel chains I gave Van's Tech Support a copy of one of the e-mails about tailwheel chains coming loose. Tom Green kindly replied (see below). Anyone have some specific info for him? David Carter ________________________________________________________________________________
Date: Nov 01, 2003
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Alodine & Anodize
Listers, Just to add to John's informative post, MacDirmid Corp. also produces a chromic acid process (aka Alodining) called Iridite 14-2 Charlie Kuss >snipped > >Alodine. This is a product that most of us use as part of the priming >snipped > [Note: Alodine is a trademark name of >Henkel Corporation but it has come to be used generically. DuPont calls >theirs 226S conversion coating. Poly-Fiber is Aluma-Dyne E-2300 Chromic Acid >Conversion Coating. > >-----Original Message----- >From: owner-rv-list-server(at)matronics.com >[mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Dave Smith >To: rv-list(at)matronics.com >Subject: RV-List: Alodine & Anodine > > >Okay, excuse my ignorance, but what is the difference between these two >products/processes? I'd like to do some corrosion protection, but am >new to the 'primer' discussion. > >Thanks! > > ________________________________________________________________________________
Date: Nov 01, 2003
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: Strobes
Austin, I purchased a Nova power supply, wiring harness & 4 strobe heads from Strobes N' More, on the recommendation of Mark N. I'm impressed with them. See the link below for more info. http://strobeguy.safeshopper.com/18/1829.htm?26 Like the Whelen units, this power supply allows you the choice of several flash patterns. This unit also has the same power output as the Whelen units. These strobe heads do not come with a magnifying lens. These can be purchased reasonably from Vans. Lens part number is LN A612 and is found on the web page below on Vans site. http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1067746587-352-183&browse=lighting&product=strobe_parts Charlie Kuss > >Hi Listers, > I would like to add strobes to my finished RV wingtips. >I have seen notes about cheaper alternatives to the big name suppliers, but >their site usually shows bus flashers and amber lights etc. >I do not need position lights, but would like to add white ( clear ) >multiple flash pattern lights to the tips...( pos. lights are separate and >already in ). >Any thoughts to offer ? >Input greatly appreciated, >Austin. > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Cracked FAB mounting plate
Date: Nov 01, 2003
During an oil change today, I noticed a bit more compliance when I moved the forward end of the FAB up and down. Upon further inspection, I found that the elliptical plate which mounts to the carb (or in my case, the fuel servo) had cracked. The aft two mounting bolts were effectively not doing anything anymore, since the cracks isolated that area from the remainder. I actually had an extra one of these plates, as one came with the FAB kit from Van's, while another one came with the Airflow Performance system. Of course, I carved the extra one up for some other purpose long ago. Probably made a bracket for something or another from it. One lesson here is that it pays to inspect things under the cowl at every oil change. Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Nov 01, 2003
From: "Phil Sisson, Litchfield Aerobatic Club" <sisson(at)consolidated.net>
Subject: Re: Cracked FAB mounting plate
Alex Peterson wrote: > > During an oil change today, I noticed a bit more compliance when I moved > the forward end of the FAB up and down. Upon further inspection, I > found that the elliptical plate which mounts to the carb (or in my case, > the fuel servo) had cracked. The aft two mounting bolts were > effectively not doing anything anymore, since the cracks isolated that > area from the remainder. > > I actually had an extra one of these plates, as one came with the FAB > kit from Van's, while another one came with the Airflow Performance > system. Of course, I carved the extra one up for some other purpose > long ago. Probably made a bracket for something or another from it. > > One lesson here is that it pays to inspect things under the cowl at > every oil change. > > Alex Peterson > Maple Grove, MN > RV6-A N66AP 397 hours > www.usfamily.net/web/alexpeterson > Just finished assembling mine a week ago. I was thinking that this could cause trouble in the long run. It seemed pretty flimsy. I think it is about .062 and I thought about making it .080, Then gave up that idea to keep from adding weight. I don't think it has been a problem, but it is good to know and something to keep an eye on... Phil ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Cracked FAB mounting plate
Date: Nov 01, 2003
Funny you should mention that Alex! I just finished fabricating a brand new plate this afternoon, for the exact same reason. During my annual this week, I found that plate was crached in nearly the same place and required a new one. Just an FYI, I have nearly the same setup Alex does, IO-360 with the vertically mounted servo. I really don't know exactly how long mine has been cracked, but the crack was a good 2" long, and it wasn't fresh, so I'm guessing it's been growing for awhile. Also, it currently has 152hrs on it. Like Alex said, I guess it needs to be checked more than once per year! Cheers, Stein Bruch RV6's, Minneapolis http://www.steinair.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Alex Peterson Subject: RV-List: Cracked FAB mounting plate During an oil change today, I noticed a bit more compliance when I moved the forward end of the FAB up and down. Upon further inspection, I found that the elliptical plate which mounts to the carb (or in my case, the fuel servo) had cracked. The aft two mounting bolts were effectively not doing anything anymore, since the cracks isolated that area from the remainder. I actually had an extra one of these plates, as one came with the FAB kit from Van's, while another one came with the Airflow Performance system. Of course, I carved the extra one up for some other purpose long ago. Probably made a bracket for something or another from it. One lesson here is that it pays to inspect things under the cowl at every oil change. Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Nov 02, 2003
From: Dave Smith <dave(at)rv10project.net>
Subject: Re: Alodine & Anodine
Anodozing sounds great, but that's more than I want to get into. Dan, I've read your stuff on alodining before, so for the workload, that's probably where I'm headed. Now....why prime afterwards? Obviously the cockpit area makes sense, but a lot of the rest of the plane won't see finish paint, so why prime? (basing this discussion on the fact that most primers only help the finish coat stick, not prevent corrosion). Any good suggestions on Alodining supplies? Gert wrote: > > >John Brick wrote: > > > >> >>If you meant anodize: >> >>Anodize. Aluminum anodizing is the electrochemical process by which aluminum >>is converted into aluminum oxide on the surface of a part. This coating is >>desirable in specific applications due to the following properties: >> Increased corrosion resistance >> Increased durability / wear resistance >> Ability to be colored through dying >> Excellent base or primer for secondary coatings >>The process of anodizing is rather simple but it requires extensive >>equipment to do it right. >> >> > > >Home anodizing is simpler than you may think........ >http://my.execpc.com/~gert/anodize.html > > > > -- Dave http://www.rv10project.net ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Cracked FAB mounting plate
Date: Nov 02, 2003
> > I don't have any real good ideas as to why mine cracked, I > have plenty of flex between the FAB and the cowl, yet still a > snug fit. One thing I can think of is that I do a fair > amount of wifferdills & wooptydoos, so maybe my engine moves > more than most of the "straight and level" fliers. > > After making a new plate, I decided to trim some of the inner > "snout" off my cowl, and make a longer rubber neck on the > FAB, I figured it can't hurt. > > Cheers, > Stein Bruch I also don't know the cause of my cracks either. The FAB on the Airflow Performance servo is essentially the same as for the carb, so I doubt it is that. Clearly, the cowl (due to engine motion) can exert a lot of leverage on the FAB even if the connection is rubber, since it is so far away from the mount. Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "Steve Glasgow" <willfly(at)carolina.rr.com>
Subject: Second and Third Flight
Date: Nov 02, 2003
Simply awesome! What a ride! The EIS problem seems to have been a pin connector rather than an overvoltage or undervoltage. At one point we simply connected the sub-D and everything has been OK since. Many KUDOS to the people at Grand Rapids!! They were very helpful and sent me a loaner to have available the next day. Many KUDOS also to Klaus at Lightspeed Engineering for his help earlier when we were having Electronic Ignition problems. He was very helpful in the trouble shooting process and sent a loaner box right away. My box which was out of warranty was repaired for a very nominal fee and I was more than pleased with the great service. Steve Glasgow ________________________________________________________________________________
From: "Fred Stucklen" <wstucklen1(at)cox.net>
Subject: Re: EFIS-D10 Help!
Date: Nov 02, 2003
HTML_SHOUTING3, HTML_TAG_EXISTS_TBODY Thanks all for the productive comments... Pulling the fuse on the keep alive circuit did the trick. (I don't have an internal battery as there are two n the plane...). I also found the source of the problem - ME.... I was using the setup program for the remote compass sensor, but didn't have it in the circuit.... I guess I didn't read the warning on the lapTop screen correctly while trying to fly and type at the same time.... In any case, Using the correct program I was successful in setting up the compass. But, like many others, I'm not happy with the performance of the EFIS-D10 internal compass. Any aircraft load change tends to result in major heading errors... I will now install the remote compass ( and use the correct setup program) and evaluate the results. So far, everything else is working as advertised... This is a very nice unit. Wouldn't it be nice if Dynon installed all the necessary signals to drive an auto-pilot? Fred Stucklen RV-6A N926RV 70+ Hrs From: Sam Buchanan <sbuc(at)hiwaay.net> Subject: Re: EFIS-D10 Help! Jeff Point wrote: > > If I'm not mistaken, the internal battery also serves as a "keep alive" > if you have that option, so disconnecting the external keep alive will > not make a difference. Removing the internal battery might do the trick. > Good point. Disconnect keep alive feed *and* the internal battery. :-) Sam Buchanan (didn't have the internal battery in mine when I had to do a hard reboot) >>Fred, the only thing I know to do is to continue with efforts to reboot >>the EFIS. You will need to disconnect the "keep-alive" power feed in >>order to do a true reboot and get the EFIS out of Loader mode. I bet the >>unit will come back to life once you do that. >> ________________________________________________________________________________
From: "Steve Glasgow" <willfly(at)carolina.rr.com>
Subject: Idle Mixture
Date: Nov 02, 2003
I'm still having a problem setting the idle mixture. No matter how much we try we can't seem to get the 50 or so RPM increase when we go to idle cutoff. We can't even get an increase at all. Starting form 1 1/2 turns out, we have been using 1/2 turns out to increase idle rich. Can it be that there is a very narrow range on the setting and we need to use 1/4 turns, 1/8 turns or less, instead of 1/2 turns? Any ideas or suggestions would be greatly appreciated. Steve Glasgow ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: FAB mount cracks
Date: Nov 02, 2003
A photo of the FAB mounting plate cracks can be seen at: http://www.usfamily.net/web/alexpeterson/misc.htm Click on the little thumbnail for a better picture. Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "Elsa & Henry" <elsa-henry@darlor-watch.com>
Subject: Re: Cracked FAB mounting plate
Date: Nov 02, 2003
>Well I am not too far along that I can't do a fix. I am going up a couple of >sizes until it is a little more rigid. Going up a couple sizes will really add >no weight for no bigger than it is. I also have vertical mount fuel servo. Dunno about making the plate thicker! Better it crack than something on the carb or servo!! Henry Hore ________________________________________________________________________________
From: "Gabe A Ferrer" <ferrergm(at)bellsouth.net>
Subject: Cowl Plugs
Date: Nov 02, 2003
Anyone know where I could buy cowl plugs for an RV6? I've had some mud dubbers at work inside the engine cowl. Hopefully cowl plugs will help. Thanks Gabe A Ferrer RV6 N2GX 83 hours South Florida Email: ferrergm(at)bellsouth.net Cell: 561 758 8894 Night Phone: 561 622 0960 Fax: 561 622 0960 ________________________________________________________________________________
Date: Nov 02, 2003
From: Gary Zilik <zilik(at)direcpc.com>
Subject: Re: Cracked FAB mounting plate
Mine cracked somewhere between 350 and 400 hours TTSN Gary Zilik RV-6A N99PZ Phil Sisson, Litchfield Aerobatic Club wrote: > >Alex Peterson wrote: > > > >> >>During an oil change today, I noticed a bit more compliance when I moved >>the forward end of the FAB up and down. Upon further inspection, I >>found that the elliptical plate which mounts to the carb (or in my case, >>the fuel servo) had cracked. The aft two mounting bolts were >>effectively not doing anything anymore, since the cracks isolated that >>area from the remainder. >> >>I actually had an extra one of these plates, as one came with the FAB >>kit from Van's, while another one came with the Airflow Performance >>system. Of course, I carved the extra one up for some other purpose >>long ago. Probably made a bracket for something or another from it. >> >>One lesson here is that it pays to inspect things under the cowl at >>every oil change. >> >>Alex Peterson >>Maple Grove, MN >>RV6-A N66AP 397 hours >>www.usfamily.net/web/alexpeterson >> >> >> > >Just finished assembling mine a week ago. I was thinking that this could cause >trouble in the long run. It seemed pretty flimsy. I think it is about .062 and >I thought about making it .080, Then gave up that idea to keep from adding >weight. I don't think it has been a problem, but it is good to know and >something to keep an eye on... > >Phil > > > > ________________________________________________________________________________
Date: Nov 02, 2003
From: Ken Balch <kbalch1(at)comcast.net>
Subject: Re: Cowl Plugs
Try Bruce's Custom Covers; he made a very nice set for my -8. www.aircraftcovers.com Ken Balch RV-8 N118KB Gabe A Ferrer wrote: > >Anyone know where I could buy cowl plugs for an RV6? > >I've had some mud dubbers at work inside the engine cowl. Hopefully cowl plugs will help. > >Thanks > >Gabe A Ferrer >RV6 N2GX 83 hours >South Florida >Email: ferrergm(at)bellsouth.net >Cell: 561 758 8894 >Night Phone: 561 622 0960 >Fax: 561 622 0960 > > > > ________________________________________________________________________________
From: GRENIER(at)aol.com
Date: Nov 02, 2003
Subject: Re: "First Flight"
In a message dated 11/1/2003 6:17:35 PM Eastern Standard Time, 2pilots(at)comcast.net writes: 2pilots(at)comcast.net ________________________________________________________________________________
From: "I-K Technologies (Ralph Krongold)" <2pilots(at)comcast.net>
Subject: First Flight
Date: Nov 02, 2003
Randy Lervold wrote: > Guys, isn't an UNDER volt situation more of a problem for an engine monitor? > Every single time you start the engine you will drop down to at least 9.7 > volts while at the same time wanting your engine monitor on so as to check > on oil pressure, system voltage, etc. Many (most?) such all-in-one > instruments won't tolerate the low voltage rendering them useless during the > startup phase. Not good IMHO. Perhaps Ralph and other manufacturers could > respond to this. You are absolutely right, Randy. Whereas over-voltage is a condition to be protected against in terms of damaging instruments, under-voltage is a condition to be guarded against in order to prevent a brown-out, reset or even a hang-up of the internal microprocessor(s) in today's engine monitors and other micro-based units. Our initial testing years ago had been performed on a hand-cranked Vari-EZ, which had all instruments turned off until the pilot got the engine running -- at which point he immediately powered up his instruments and checked oil pressure, etc. It was actually our experience with the Van's RV-9 factory demonstrator a couple of years ago when the issue of power-up starting of the engine monitor came up. When Van's mechanics and pilots brought to our attention that problems arose when starting the engine with the IK2000 monitor on, and a manual recycling of the instrument power was occasionally required to get good engine info, I checked with users of other engine monitors. Just as Terry indicated, a number of other manufacturers indicated that either a secondary battery was required during engine start, or -- better yet -- they said to leave the instrument off until engine start. Thought we were off the hook! However, the gurus at Van's didn't accept that. Hence, we have since made hardware and software changes to prevent any kind of hang-up, reset or other anomalies to mitigate the effects of under-voltage. The Van's demo model and our other units have been since corrected with just a software update, and all new models have both software and hardware protection against under-voltage problems. Our thanks to the folks at Van's for bringing this to our attention a couple of years ago and for not accepting a second battery or power-turn-on after engine start, and to Tom Emery and his Chino-based RV-6A as a test vehicle to solve this nasty problem ... and thanks to Randy for bringing it up. Ralph Krongold I-K Technologies www.i-ktechnologies.com ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: First Flight
Date: Nov 02, 2003
I've been told the Grand Rapids EIS can and should be on during start. I haven't heard of under voltage being a problem for it. Can anyone using it verify? - Larry Bowen, RV-8 cowl....blah Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: I-K Technologies (Ralph Krongold) [mailto:2pilots(at)comcast.net] > Sent: Sunday, November 02, 2003 10:43 AM > To: rv-list(at)matronics.com > Subject: RV-List: First Flight > > > --> <2pilots(at)comcast.net> > > Randy Lervold wrote: > > > Guys, isn't an UNDER volt situation more of a problem for an engine > monitor? > > Every single time you start the engine you will drop down > to at least > > 9.7 volts while at the same time wanting your engine > monitor on so as > > to check on oil pressure, system voltage, etc. Many (most?) such > > all-in-one instruments won't tolerate the low voltage > rendering them > > useless during > the > > startup phase. Not good IMHO. Perhaps Ralph and other manufacturers > > could respond to this. > > You are absolutely right, Randy. Whereas over-voltage is a > condition to be protected against in terms of damaging > instruments, under-voltage is a condition to be guarded > against in order to prevent a brown-out, reset or even a > hang-up of the internal microprocessor(s) in today's engine > monitors and other micro-based units. > > Our initial testing years ago had been performed on a > hand-cranked Vari-EZ, which had all instruments turned off > until the pilot got the engine running -- at which point he > immediately powered up his instruments and checked oil > pressure, etc. It was actually our experience with the Van's > RV-9 factory demonstrator a couple of years ago when the > issue of power-up starting of the engine monitor came up. > When Van's mechanics and pilots brought to our attention that > problems arose when starting the engine with the IK2000 > monitor on, and a manual recycling of the instrument power > was occasionally required to get good engine info, I checked > with users of other engine monitors. > > Just as Terry indicated, a number of other manufacturers > indicated that either a secondary battery was required during > engine start, or -- better yet -- they said to leave the > instrument off until engine start. Thought we were off the > hook! However, the gurus at Van's didn't accept that. Hence, > we have since made hardware and software changes to prevent > any kind of hang-up, reset or other anomalies to mitigate the > effects of under-voltage. The Van's demo model and our other > units have been since corrected with just a software update, > and all new models have both software and hardware > protection against under-voltage problems. > > Our thanks to the folks at Van's for bringing this to our > attention a couple of years ago and for not accepting a > second battery or power-turn-on after engine start, and to > Tom Emery and his Chino-based RV-6A as a test vehicle to > solve this nasty problem ... and thanks to Randy for bringing it up. > > Ralph Krongold > I-K Technologies > www.i-ktechnologies.com ________________________________________________________________________________
Date: Nov 02, 2003
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Re: Cowl Plugs
> >Anyone know where I could buy cowl plugs for an RV6? Easy to make. Get some 3 inch poly foam and cut to shape. Cover with vinyl or whatever. If you don't want to learn to sew and spouse won't or can't, take foam to upholstery shop and have it done in colors to match your RV. A cheaper way if you are one of those who'd rather save the money for gas is to put foam in colorful plastic baggie and tie at the back. K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
Date: Nov 02, 2003
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Cracked FAB mounting plate
> >I also don't know the cause of my cracks either. Wouldn't it be that the plate is being flexed a bunch?? There is a fair amount of weight on long levers from a relatively small mounting footprint. I can't picture the whole installation just now but three possible solutions come to mind: 1 - add a brace or strut from front and maybe rear of plate up to ??? 2 - make a new plate of steel - say .032 steel Isn't steel better able to withstand repeated flexing? But which steel? 3 - make a plate with ribs - probably attached strips of angle like 1/2 by 1.0. K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Alodine & Anodine
Date: Nov 02, 2003
> Anodozing sounds great, but that's more than I want to get into. Dan, > I've read your stuff on alodining before, so for the workload, that's > probably where I'm headed. Now....why prime afterwards? Obviously the > cockpit area makes sense, but a lot of the rest of the plane won't see > finish paint, so why prime? (basing this discussion on the fact that > most primers only help the finish coat stick, not prevent corrosion). Whoa...I'm tempted not to touch this for obvious reasons, but here goes. You're right that some primers are intended as a middle layer between paint and metal. However...some primers are designed exclusively as a sealer for bare metal and are *not* intended to have a top coat. Case in point, the AKZO 2-part epoxy primer that I used. It's intended for use on interior structure that won't get painted. It's considered a durable and long-lasting primer/sealer. Ok, that's it on this topic for me! I'm out! > Any good suggestions on Alodining supplies? Aircraft Spruce sells Alodine 1201. I've never had to ship it (just drove over), though, so you might want to find a local supplier if you're not anywhere near Spruce -- to avoid hazmat shipping costs. In terms of other "supplies," all I've got for alodining are some plastic cups, zip-loc bags, and cheap foam brushes. Others have made dip troughs and PVC dipping pipes, etc., but I like the brush on or confined soaking (zip-loc bag) myself...uses less alodine, and I don't recycle it (loses effectiveness). Ok, really, I'm out! )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
From: "John Brick" <jbrick(at)wolfenet.com>
Subject: IFR, HOmebuilts, and TSO's
Date: Nov 02, 2003
On Wed Oct 29 12:01:27 2003, Mike Robertson wrote : >[ ... snip ... ] >For amateur built aircraft, equipment installed on >the aircraft at certification is considered FAA approved. Mike, I have not seen this statement before. Where does it come from? What does it really mean? It seems like the operating limitations put the burden on the operator for anything beyond day / vfr. So why should the DAR get concerned about ifr equipment, homemade or otherwise. We are not asking the DAR for ifr certification, so why would the subject even come up? Thanks, jb ________________________________________________________________________________
From: "Will & Lynda Allen" <linenwool(at)comcast.net>
"'rv8-list(at)matronics.com'"(at)barracuda.matronics.com
Subject: Info on the talked about "LED" lighting
Date: Nov 02, 2003
Can someone send me a link to more info on the LED lighting that's being talked about? I want to find out if this is a more efficient (weight and number of holes to cut in my wing) and less expensive way to combine landing, nav, and strobe lights for IFR than the route I was going to take. Thanks, -Will Allen RV8 Wings North Bend, WA ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: IFR, HOmebuilts, and TSO's
Date: Nov 02, 2003
You're right. Who, amongst us wants to try to build a GPS. For that matter who would want to try to build a transponder. But the bottom line fact remains that there is nothing that has to be TSO'd to fly IFR. Mike >From: Kevin Horton <khorton01(at)rogers.com> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >Date: Sat, 1 Nov 2003 06:21:27 -0500 > > >But practically speaking, this means the IFR GPS must be TSO'd. > >If the box was capable of meeting the requirements of the TSO, the >manufacturer would sell it as TSO'd so he had access to the type >certificated aircraft market. And I have difficulty believing a >hobbyist will cobble together a homebuilt GPS that meets all the TSO >requirements. > >Kevin Horton > > > > >Kevin, > > > >What you say is true. GPS must MEET the requirements of the TSO for IFR >use > >but do not have to BE TSO'd. > > > >Mike > > > > > >>From: Kevin Horton <khorton01(at)rogers.com> > >>Reply-To: rv-list(at)matronics.com > >>To: rv-list(at)matronics.com > >>Subject: Re: RV-List: IFR, HOmebuilts, and TSO's > >>Date: Wed, 29 Oct 2003 22:23:47 -0500 > >> > >> > >>Great stuff Mike. > >> > >>You didn't mention GPSs. My understanding is that GPSs that are to > >>navigate when IFR must meet the requirements of TSO C129A. Do you > >>concur? That is certainly the way our regs are interpreted up here > >>in Canada, but I'm not sure of the situation in the US. > >> > >>Kevin Horton RV-8 (finishing kit) > >>Ottawa, Canada > >>http://go.phpwebhosting.com/~khorton/rv8/ > >> > >> > > >> > > >> >Several weeks ago I siad that I would come up with something about > >> >Homebuilts and the need for TSO'd equipment. Well, for better of >worse > >>here > >> >it is. It is quite lenghtly so if you are interested now is the >time to > >> >delete and carry on. Any comments are very welcome. > >> > > >> >Mike Robertson > >> > > >> > > >> >HOMEBUILTS AND IFR > >> >By Mike Robertson > >> > > >> >Recently the issue has come up several times about Amateur-Built >aircraft > >> >and their ability to fly under Instrument Flight Rules (IFR). There >are > >> >some that say that Amateur-Built aircraft cannot be certified to fly >IFR > >> >unless the instruments and equipment installed in them are TSOD (TSO > >>means > >> >Technical Standard Order). There are some that say that there are NO > >> >requirements at all and that they cant be stopped from flying IFR. >Then > >> >there are some in the middle that say that certain instruments and > >>equipment > >> >must be TSOd. In fact these are all incorrect. The real truth is > >> >somewhere in the middle. Before going any further let me explain >that > >>this > >> >article is mostly for new aircraft. Aircraft that have already been > >>issued > >> >an airworthiness certificate and operating limitations must follow >the > >> >operating limitations, or apply to have the operating limitations > >>amended. > >> > > >> >Amateur-Built aircraft today are certificated under 14 CFR 21.191(g) >and > >> >operated under 14 CFR 91 (FAR 91). The guidance that FAA Inspectors >and > >> >Designated Airworthiness Representatives (DARs) reference to issue > >> >airworthiness certificates to ALL aircraft is FAA Order 8130.2. >Section > >>7 > >> >of the Order covers the requirements for Experimental Amateur-Built > >>aircraft > >> >and tells us about eligibility, aircraft inspection, issuance of the > >> >Airworthiness Certificate, and the issuance of Operating Limitations. > >> > > >> >This Order does not specifically mention requirements for TSO >equipment > >>and > >> >instruments to be installed in Amateur-Built aircraft. The key to > >>equipment > >> >requirements is found in the operating limitations, which are a part >of > >>the > >> >airworthiness certificate. 14 CFR 91.9(a) requires that pilots >follow > >> >operating limitations. 14 CFR 91.319(c) and (e) both authorize the >FAA > >>to > >> >issue necessary limitations that are prescribed in the interest of > >> >safety. FAA Order 8130.2 paragraph 134, paragraph (a) states, >Operating > >> >limitation must be designed to fit the specific situation >encountered. > >>The > >> >ASI may impose any additional limitations deemed necessary in the > >>interest > >> >of safety. The ASI and/or designee must review each imposed >operating > >> >limitation with the applicant to ensure that the operating >limitations > > >are > >> >understood by the applicant. However, this does not mean that the >ASI > >>can > >> >require the use of TSOd equipment. The following operating >limitations > >> >prescribe aircraft equipment requirements and may be imposed: > >> > > >> >1. This aircraft is to be operated under VFR, day only or; > > > >2. After completion of phase I flight testing, unless > >>appropriately > >> >equipped for night and/or instrument flight in accordance with >91.205, > >>this > >> >aircraft is to be operated VFR, day only and, > >> >3. Aircraft instruments and equipment installed and used > >> >under 91.205 must > >> >be inspected and maintained in accordance with the requirements of >part > >>91. > >> >Any maintenance or inspection of this equipment must be recorded in >the > >> >aircraft maintenance records. > >> > > >> >To understand equipment requirements for IFR, we must ask two >questions: > >> >What are the Part 91 requirements for the equipment? And, What >equipment > >>is > >> >prudent or safe? > >> > > >> >So lets look at FAR 91 and see what we have. There are three rules >that > >> >effect the operation of amateur-built aircraft that do mention TSO > >> >equipment. FAR 91.207 address emergency locator transmitters (ELT) >and > >> >states that any new installations after June 21, 1995, may not use an >ELT > >> >that meets the requirements of TSO-C91. FAR 91.215 addresses ATC > >> >transponders and altitude reporting equipment and their use. It >states > >>that > >> >the ATC transponder equipment installed must meet the performance and > >> >environmental requirements of any class of TSO-C47b (Mode A) or any >class > >>of > >> >TSO-C74b (Mode A with altitude reporting capabilities) as >appropriate, or > >> >the appropriate class of TSO-C112 (Mode S). FAR 91.217 goes on to >state > >> >that the altimeters and digitizers in the altitude reporting >equipment > >>must > >> >meet the standards in TSO-C10b and TSO-C88, respectively, or were >tested > >>and > >> >calibrated and shown to meet the standard referenced therein. You >will > >> >notice that in each of these rules that there is no wording that this > >> >equipment must, in fact, be TSOd. Each does say that they must, or >must > >> >not, meet the requirements of their prospective TSO. Conceivably, >you > >>could > >> >build your own transponder, and if you are able to prove it meets the > >> >requirements of the appropriate TSO, you could use it. > >> > > >> >You will also notice rules that use the word, approved. Section > >>91.205(a) > >> >states, or FAA approved equivalents. Paragraph (b) references an >approved > >> >safety belt. Paragraph (c) requires approved position lights. >Approved > >> >typically means something that is approved by the FAA through a Parts > >> >Manufacture Approval (PMA), a Technical Standard Order (TS0), in > >>conjunction > >> >with a type certification procedure, or in any other manner approved >by > >>the > >> >Administrator (21.305). For amateur built aircraft, equipment >installed > >>on > >> >the aircraft at certification is considered FAA approved. It is >expected > >> >that operating limitations will be issued as necessary to cover this > >> >equipment, in the interest of safety. Even though this equipment is > >> >considered approved, it still may not meet the standards of a TSO. >Its > >>up > >> >to the operator to ensure that the equipment meets all Part 91 > >>requirements > >> >prior to operating the aircraft. > >> > > >> >Even though 91.205(a) excludes amateur-built aircraft, we now know >that > >>per > >> >the operating limitations amateur built aircraft are required by to >be > >> >appropriately equipped for night and/or instrument flight in >accordance > >>with > >> >91.205 to operate under IFR, so lets take a look and see what we >need. > >> >Paragraph (b) talks about those basic instruments required for day >VFR > >> >flight. Paragraph (c) gives the requirements for VFR flight at >night. > >>In > >> >paragraph (1) it states that those instruments and equipment required >for > >> >day VFR per paragraph (b) must be installed. Paragraph (c)(2) and >(c)(3) > >> >talk about position lights and anticollision lights, and clearly >stated > >>that > >> >they must be approved. To be approved the lights must meet the > >>requirements > >> >of FAR 23 at a minimum. Therefore, if they do not come with an >approval > > >from > >> >the FAA then you must be able to prove that they meet the >requirements of > >> >FAR 23. But you will notice that paragraph (c) doesnt say anything >about > >>a > >> >TSO. Paragraph (d) gives the requirements for IFR flight. It states > > >that > >> >for IFR flight all the instruments in paragraph (b) are required, and >if > >>the > >> >IFR flight is to be at night then the requirements of paragraph (c) >must > >> >also be met. Then the paragraph states that two-way radio >communications > >> >system and navigational equipment appropriate to the ground >facilities to > >>be > >> >used, a gyroscopic rate-of-turn indicator, a slip-skid indicator, a > >> >sensitive altimeter adjustable for barometric pressure, a clock > >>displaying > >> >hours, minutes, and seconds, a generator or alternator of adequate > >>capacity, > >> >a gyroscopic pitch and bank indicator (artificial horizon), and a > >>gyroscopic > >> >direction indicator (directional gyro or equivalent). Paragraph (e) >of > >> >91.205 is for flight above 24,000 feet and states that if you are >using a > >> >VOR then you must also have approved distance measuring equipment >(DME). > >> >Paragraphs (f), (g), and (h) talk about Cat II and Cat III and do not > >> >pertain to this article unless you plan on building a jet powered > >>aircraft. > >> > > >> >So, after thoroughly looking at FAR 91.205 we see that other than >those > >> >items already discussed there is no mention about a TSO. We must > >>remember > >> >that a TSO is a standard to which equipment is manufactured. This is > >>where > >> >our second question comes in. As an instrument pilot flying IFR in >an > >> >amateur built aircraft, what equipment is prudent and safe for you >and > >>your > >> >family to fly with? It is necessary that when evaluating your >aircraft > >> >during certification, that the FAA or designee (DAR) inspect the >aircraft > >> >and issue the necessary operating limitations in the interest of >safety. > >> >Remember, all the equipment listed in 91.205 installed in a STANDARD > >> >category aircraft at the time of its certification, was evaluated by >the > >>FAA > >> >through a type certification process, a TSO process, or a parts > >> >manufacturing process (PMA). For an amateur built aircraft most of >the > >> >equipment listed in Part 91.205 requires no adhereance to any FAA > >>standards. > >> > > >> >In light of how much time has been spent building these aircraft, we >all > >> >want to operate them safely for many years. And safety is the first > >>concern > >> >when the aircraft are being inspected for issuance of an >airworthiness > >> >certificate. > >> > > >> >Add MSN 8 Internet Software to your current Internet access and enjoy > >> >patented spam control and more. Get two months FREE! > > > > > > > > Never get a busy signal because you are always connected with high-speed Internet access. Click here to comparison-shop providers. https://broadband.msn.com ________________________________________________________________________________
Date: Nov 02, 2003
From: dag adamson <dag_adamson(at)yahoo.com>
Subject: Fuel Pump and Lights - Inifinity Aerospace grip
All- I am thinking of taking advantage of all those switches in the Infinity Aerospace grip. Has anyone run a high pressure fuel pump and the lights through the grip? The wires look like 20/22 gauge wire - did you put a relay in between the switch and the rest of the circuit (fuse/circuit breaker etc.)? Thanks Dag ==== ***************** Dag Adamson 617 513 1182 Cambridge, MA Grand Junction, CO ***************** __________________________________ ________________________________________________________________________________
From: "Bill VonDane" <bill(at)vondane.com>
<"'rv8-list(at)matronics.com'"(at)barracuda.matronics.com>
Subject: Re: Info on the talked about "LED" lighting
Date: Nov 02, 2003
http://www.creativair.com -Bill ----- Original Message ----- From: "Will & Lynda Allen" <linenwool(at)comcast.net> <"'rv8-list(at)matronics.com'"(at)barracuda.matronics.com> Subject: RV-List: Info on the talked about "LED" lighting Can someone send me a link to more info on the LED lighting that's being talked about? I want to find out if this is a more efficient (weight and number of holes to cut in my wing) and less expensive way to combine landing, nav, and strobe lights for IFR than the route I was going to take. Thanks, -Will Allen RV8 Wings North Bend, WA ________________________________________________________________________________
Date: Nov 02, 2003
Subject: [ Doug Weiler ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Doug Weiler Subject: RV-4 Canopy Support & Hold-Open Bracket http://www.matronics.com/photoshare/dougweil@pressenter.com.11.02.2003/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
Date: Nov 02, 2003
From: "Chris Good" <chrisjgood(at)lycos.com>
Subject: Re: Cracked FAB mounting plate
Alex, Mine also cracked at 230 hrs. I made a new plate from .062 aluminimum & added a steel brace dropping down from one of the front crank case bolts to the front bolt attaching the air box to the plate. This stiffens it up dramatically, avoiding motion transmitted fom the flexible air intake coupling. I'm sorry I can't remember which lister suggested this method, but it was not my idea. 400 hrs later & it's still looking good. Regards, Chris Good, http://rv.supermatrix.com West Bend, WI RV-6A, flying 630 hrs. -- --------- Original Message --------- DATE: Sat, 1 Nov 2003 22:56:22 From: "Alex Peterson" <alexpeterson(at)usjet.net> > >During an oil change today, I noticed a bit more compliance when I moved >the forward end of the FAB up and down. Upon further inspection, I >found that the elliptical plate which mounts to the carb (or in my case, >the fuel servo) had cracked. The aft two mounting bolts were >effectively not doing anything anymore, since the cracks isolated that >area from the remainder. > >I actually had an extra one of these plates, as one came with the FAB >kit from Van's, while another one came with the Airflow Performance >system. Of course, I carved the extra one up for some other purpose >long ago. Probably made a bracket for something or another from it. > >One lesson here is that it pays to inspect things under the cowl at >every oil change. > >Alex Peterson >Maple Grove, MN >RV6-A N66AP 397 hours >www.usfamily.net/web/alexpeterson FREE ADHD DVD or CD-Rom (your choice) - click here! http://ad.doubleclick.net/clk;6413623;3807821;f?http://mocda2.com/1/c/563632/131726/311392/311392 AOL users go here: http://ad.doubleclick.net/clk;6413623;3807821;f?http://mocda2.com/1/c/563632/131726/311392/311392 This offer applies to U.S. Residents Only ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Cracked FAB mounting plate
Date: Nov 02, 2003
> Alex, > > Mine also cracked at 230 hrs. I made a new plate from .062 > aluminimum & added a steel brace dropping down from one of > the front crank case bolts to the front bolt attaching the > air box to the plate. This stiffens it up dramatically, > avoiding motion transmitted fom the flexible air intake > coupling. I'm sorry I can't remember which lister suggested > this method, but it was not my idea. 400 hrs later & it's > still looking good. > > Regards, > > Chris Good, http://rv.supermatrix.com > West Bend, WI > RV-6A, flying 630 hrs. Chris, thanks for the idea. One always needs to worry when something is stiffened up - I guess in this case the rubber sheet interface between the FAB and the cowl should take the motion. I did find that the Airflow Performance mounting ring had a very sharp edge, which would have greatly decreased the time for fatigue cracks to show up. It now has a nice fillet at the edge of interest. Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Nov 02, 2003
From: rmickey(at)ix.netcom.com
Subject: Re: Fuel Pump and Lights - Inifinity Aerospace grip
Yes, you need to use relays. I run my flaps through the grip. My Infinity grip set up... PTT---Trigger Alieron/elevator trim hat Flaps down and up with limit switch for automatic shut off Comm1 flip/flp and playback for my SL15 TruTrack Control Wheel Autopilot Switch Previous/next screens on my GRT engine monitor Ross Mickey RV6A N9PT Inspection on Thursday -----Original Message----- From: dag adamson <dag_adamson(at)yahoo.com> Subject: RV-List: Fuel Pump and Lights - Inifinity Aerospace grip All- I am thinking of taking advantage of all those switches in the Infinity Aerospace grip. Has anyone run a high pressure fuel pump and the lights through the grip? The wires look like 20/22 gauge wire - did you put a relay in between the switch and the rest of the circuit (fuse/circuit breaker etc.)? Dag ________________________________________________________________________________
From: "Ed Perry" <eperry(at)san.rr.com>
Subject: Re: First Flight
Date: Nov 02, 2003
I have the EIS 4000 in my-8 and it is wired to come on with the master switch as recommended. My display only dims when I crank it and the OAT is around 60 degrees or less. Once the unit warms up, like when I stop for gas and then re-start there is no drop off in the display. Even when it is cold outside the display goes to normal without resetting within 2 seconds at the most. It is certainly not a problem.... Ed Perry RV-8 85 hours ----- Original Message ----- From: "Larry Bowen" <Larry(at)bowenaero.com> Subject: RE: RV-List: First Flight > > I've been told the Grand Rapids EIS can and should be on during start. > I haven't heard of under voltage being a problem for it. Can anyone > using it verify? > > - > Larry Bowen, RV-8 cowl....blah > Larry(at)BowenAero.com > http://BowenAero.com > > > > -----Original Message----- > > From: I-K Technologies (Ralph Krongold) [mailto:2pilots(at)comcast.net] > > Sent: Sunday, November 02, 2003 10:43 AM > > To: rv-list(at)matronics.com > > Subject: RV-List: First Flight > > > > > > --> <2pilots(at)comcast.net> > > > > Randy Lervold wrote: > > > > > Guys, isn't an UNDER volt situation more of a problem for an engine > > monitor? > > > Every single time you start the engine you will drop down > > to at least > > > 9.7 volts while at the same time wanting your engine > > monitor on so as > > > to check on oil pressure, system voltage, etc. Many (most?) such > > > all-in-one instruments won't tolerate the low voltage > > rendering them > > > useless during > > the > > > startup phase. Not good IMHO. Perhaps Ralph and other manufacturers > > > could respond to this. > > > > You are absolutely right, Randy. Whereas over-voltage is a > > condition to be protected against in terms of damaging > > instruments, under-voltage is a condition to be guarded > > against in order to prevent a brown-out, reset or even a > > hang-up of the internal microprocessor(s) in today's engine > > monitors and other micro-based units. > > > > Our initial testing years ago had been performed on a > > hand-cranked Vari-EZ, which had all instruments turned off > > until the pilot got the engine running -- at which point he > > immediately powered up his instruments and checked oil > > pressure, etc. It was actually our experience with the Van's > > RV-9 factory demonstrator a couple of years ago when the > > issue of power-up starting of the engine monitor came up. > > When Van's mechanics and pilots brought to our attention that > > problems arose when starting the engine with the IK2000 > > monitor on, and a manual recycling of the instrument power > > was occasionally required to get good engine info, I checked > > with users of other engine monitors. > > > > Just as Terry indicated, a number of other manufacturers > > indicated that either a secondary battery was required during > > engine start, or -- better yet -- they said to leave the > > instrument off until engine start. Thought we were off the > > hook! However, the gurus at Van's didn't accept that. Hence, > > we have since made hardware and software changes to prevent > > any kind of hang-up, reset or other anomalies to mitigate the > > effects of under-voltage. The Van's demo model and our other > > units have been since corrected with just a software update, > > and all new models have both software and hardware > > protection against under-voltage problems. > > > > Our thanks to the folks at Van's for bringing this to our > > attention a couple of years ago and for not accepting a > > second battery or power-turn-on after engine start, and to > > Tom Emery and his Chino-based RV-6A as a test vehicle to > > solve this nasty problem ... and thanks to Randy for bringing it up. > > > > Ralph Krongold > > I-K Technologies > > www.i-ktechnologies.com > > ________________________________________________________________________________
Date: Nov 02, 2003
Subject: Re: Email list vs Web forum
From: "Jake Wegman" <jake(at)happyhangar.com>
Good afternoon everyone, Kevin, as always you provide very concise and valid input. Thank you! A point that comes to mind with the active e-mail list participation is that there are many topics that wander off track and provide little value to the original issue. I understand that topic wandering can occur regardless of the format, however I am convinced that web based forums are better situated to maintain the original topic integrity. There are web based forums that just wouldn't scale as an e-mail list due to the diversity of the common theme (many have started this way). I see the rv-forums as something that could grow beyond what the e-mail lists offer bringing better communal value in the coming years. To help with the convienance issue, I'm certain that you are aware of some features in use by certain web based forums that aid in the notification of the participants regarding forum activity. One such feature is "topic notification" via e-mail. When you are participating in a topic (thread) and new responses are posted, you are informed of that via e-mail (which provides a link to the relevant topic). There are also methods of subscribing to a category of topics such as the "Engine/Accessory" category, if new messages are posted you can be notified via e-mail just like the thread notification. Another use of web base forums (that I've seen used with success) are Manufacturer Direct forums where the manufacturer is given the ability to moderate their section of the forum. Getting info from the "horses mouth" is something that I miss in the RV-list. Perhaps if they see that they can participate in a safe, cordial manner, they may take to it as an effective method to promotion and support thier product. Can you imagine a Manufacturer Direct category with forums for Vans Aircraft, Lycoming, Hartzell, Dynon and others where the focus is on their product with direct responses by them? For some, the rv-list is a social venue. If a venue is provided via way of a "General topic" forum, it wouldn't interfere with the "meat" of the other technical categories. Many have found this worth the simple convenience lost from the e-mails in your inbox... And by goodness, no more erroneous virus scares! regards, Jake rv-8 emp >>All good points, but I think there is one very big plus to an e-mail based list that we shouldn't discount - once you sign up it those messages come every day, and you tend to at least glance at the >>subject lines before deleting them. If something looks interesting you'll read it, and if you feel qualified to answer a question or make a comment you'll do it. >> >>Case in point - I subscribe to a number of web based forums on other subjects. I may go several months between visits to some of them, as RV-List messages are staring me in the face everyday, so I am drawn in to responding to a few subjects that I feel qualified to comment on. I bet if we had a web based forum instead of an e-mail list we would have fewer responses to any given question. >> >>I do like web based forums when I am looking for information from old postings. But if I need a question answered right now, I'll take an e-mail list any day as a lot more people will probably be aware of my question in the next hour or two. >> >>Just my opinion, FWIW. >>-- >>Kevin Horton RV-8 (finishing kit) >>Ottawa, Canada >>http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Nov 02, 2003
From: Tedd McHenry <tedd(at)vansairforce.org>
Subject: Re: Email list vs Web forum
On Sun, 2 Nov 2003, Jake Wegman wrote: --snip-- > Another use of web base forums (that I've seen used with success) are > Manufacturer Direct forums where the manufacturer is given the ability to > moderate their section of the forum. Getting info from the "horses mouth" > is something that I miss in the RV-list. Perhaps if they see that they > can participate in a safe, cordial manner, they may take to it as an > effective method to promotion and support thier product. Can you imagine > a Manufacturer Direct category with forums for Vans Aircraft, Lycoming, > Hartzell, Dynon and others where the focus is on their product with direct > responses by them? Jake: I think that's a good idea, but its success depends on the willingness of the manufacturer to participate more than the type of forum used. In practice, if the manufacter is (or has a person on staff who is) a webophile they'll participate, otherwise probably not. For several years I've been discussing the idea of a forum with bona fide "expert" advice on building issues, with some of the experts who might participate. The bottom line is that, in general, the experts are too busy developing and maintaining their expertise to participate in such an exercise, unless they happen to be a webophile, which most aren't. Tedd McHenry VAF Western Canada Wing ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Fuel Pump and Lights - Inifinity Aerospace grip
Date: Nov 02, 2003
My low pressure FP is switched the Infinity Grip without a relay. It's tested fine, but the pump hasn't been run for any length of time -- not ready to crank the engine yet. The switch is rated to 8 amps. I don't recall what my fuel pump draws, it's fused for 5 amps. Not sure what the specs on your fuel pump are... - Larry Bowen, RV-8 in progress... Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: dag adamson [mailto:dag_adamson(at)yahoo.com] > Sent: Sunday, November 02, 2003 2:22 PM > To: rv-list(at)matronics.com > Subject: RV-List: Fuel Pump and Lights - Inifinity Aerospace grip > > > > All- > > I am thinking of taking advantage of all those > switches in the Infinity Aerospace grip. > > Has anyone run a high pressure fuel pump and the > lights through the grip? > > The wires look like 20/22 gauge wire - did you put a > relay in between the switch and the rest of the > circuit (fuse/circuit breaker etc.)? > > Thanks > Dag > > ==== > ***************** > Dag Adamson > 617 513 1182 > Cambridge, MA > Grand Junction, CO > ***************** ________________________________________________________________________________
From: "Ed Bundy" <ebundy(at)velocitus.net>
Subject: Idle Mixture
Date: Nov 02, 2003
1/2 turn is lot. Try using 1/8 to get into the ballpark, then use less than that to fine tune. The actual RPM drop you want depends on your field elevation. If you're at or near sea level, you don't need more than 25. I operate from an area around 2400 agl, and I find that a 30rpm drop works great. Even when I go to sea level I still get around 20. If you live in Denver you may want more of a drop so you aren't too lean at low elevations. It won't hurt anything, but it may sputter a little from being to lean. As far as idle mixture goes, it's better to be too lean than too rich. Those plugs foul real easily. In addition to a leanish idle mixture I always lean aggressively on the ground. Ed Bundy RV6A 600+ hours >I'm still having a problem setting the idle mixture. No matter >how much we try we can't seem to get the 50 or so RPM increase >when we go to idle cutoff. We can't even get an increase at all. > >Starting form 1 1/2 turns out, we have been using 1/2 turns out to >increase idle rich. Can it be that there is a very narrow range >on the setting and we need to use 1/4 turns, 1/8 turns or less, >instead of 1/2 turns? --- ________________________________________________________________________________
Date: Nov 02, 2003
From: Jim Bean <jim-bean(at)att.net>
Subject: Re: Alodine
Excellent description by John Brick. I would add that Alodine is electrically conductive while Anodize is an electrical insulator. Jim Bean RV-8 ________________________________________________________________________________
From: "Will & Lynda Allen" <linenwool(at)comcast.net>
Subject: Info on the talked about "LED" lighting
Date: Nov 02, 2003
Thanks Bill for the reply, A few questions that I couldn't find on your website: Does the green and red side come with the landing light so that one could be used as a taxi light? How would weight compare to a traditional light system? Any idea on what the strobe system you're working on will cost? And are you going to do a tail light to complete the system? Thanks, -Will -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bill VonDane "'rv8-list(at)matronics.com'"(at)barracuda.matronics.com Subject: Re: RV-List: Info on the talked about "LED" lighting http://www.creativair.com -Bill ----- Original Message ----- From: "Will & Lynda Allen" <linenwool(at)comcast.net> <"'rv8-list(at)matronics.com'"(at)barracuda.matronics.com> Subject: RV-List: Info on the talked about "LED" lighting Can someone send me a link to more info on the LED lighting that's being talked about? I want to find out if this is a more efficient (weight and number of holes to cut in my wing) and less expensive way to combine landing, nav, and strobe lights for IFR than the route I was going to take. Thanks, -Will Allen RV8 Wings North Bend, WA ________________________________________________________________________________
From: "Bill VonDane" <bill(at)vondane.com>
Subject: Re: Info on the talked about "LED" lighting
Date: Nov 02, 2003
Hey Will... Yes, You can get the LED position lights with landing lights that can be aimed for landing or taxi, and soon I'll have 24 watt HID landing lights that will integrate with the LED position lights if you like. These HID lamps would be brighter than 100 watt halogen lamps and draw less amps. However, you cannot use any Wig-Wag flasher units with HID lamps... The LED lights are MUCH light than tradition lights. I have them both, so as I will weigh them as soon as I go out to the hangar again. I have the prototype stobe power supply in my airplane, and it weights 7 oz less than the Whelen HDCAF power supply. Right now I am including the Whelen A500 Tail Position/Strobe Light as part of my strobe kit... My guess is that my complete light system; LED nav lights, strobes w/single power supply, and landing lights w/or w/o wig-wag flasher, will be signifigantly less exspensive than any existing system, unless you go with the HID lamps, which are not cheap... I should have final pricing in the next few weeks... Hope this helps! -Bill VonDane www.creativair.com www.epanelbuilder.com www.vondane.com ----- Original Message ----- From: "Will & Lynda Allen" <linenwool(at)comcast.net> Subject: RE: RV-List: Info on the talked about "LED" lighting Thanks Bill for the reply, A few questions that I couldn't find on your website: Does the green and red side come with the landing light so that one could be used as a taxi light? How would weight compare to a traditional light system? Any idea on what the strobe system you're working on will cost? And are you going to do a tail light to complete the system? Thanks, -Will -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bill VonDane "'rv8-list(at)matronics.com'"(at)barracuda.matronics.com Subject: Re: RV-List: Info on the talked about "LED" lighting http://www.creativair.com -Bill ----- Original Message ----- From: "Will & Lynda Allen" <linenwool(at)comcast.net> <"'rv8-list(at)matronics.com'"(at)barracuda.matronics.com> Subject: RV-List: Info on the talked about "LED" lighting Can someone send me a link to more info on the LED lighting that's being talked about? I want to find out if this is a more efficient (weight and number of holes to cut in my wing) and less expensive way to combine landing, nav, and strobe lights for IFR than the route I was going to take. Thanks, -Will Allen RV8 Wings North Bend, WA ________________________________________________________________________________
Date: Nov 02, 2003
From: eregensburg <eregensburg(at)triad.rr.com>
Subject: Selling my RV6A
It's with a great deal of regret I have to announce I am putting my RV6A up for sale. Personal reasons are to blame (saving a marriage etc) N925RV was built by Fred Stucklen (I am the 2nd owner) and first flew in 1993. She is very well equiped - full IFR certified with Garmin 300XL GPS, Dual VORS, ADF, Auto pilot, electric trim and electric flaps and more. She is in the shop undergoing her annual right now. I just returned from flying her to & from the AOPA Expo in Philly. She flies like a dream and I hate to sell her. Going price $75K . For more info contact me directly at eregensburg(at)triad.rr.com 336-275-3009 Ed Regensburg ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Info on the talked about "LED" lighting
Date: Nov 02, 2003
Do you have the lights in 28v? Bruce www.glasair.org -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bill VonDane Subject: Re: RV-List: Info on the talked about "LED" lighting Hey Will... Yes, You can get the LED position lights with landing lights that can be aimed for landing or taxi, and soon I'll have 24 watt HID landing lights that will integrate with the LED position lights if you like. These HID lamps would be brighter than 100 watt halogen lamps and draw less amps. However, you cannot use any Wig-Wag flasher units with HID lamps... ________________________________________________________________________________
Date: Nov 02, 2003
From: eregensburg <eregensburg(at)triad.rr.com>
Subject: RV6A for sale
More details on my RV6A for sale It's with a great deal of regret I have to announce I am putting my RV6A up for sale. Personal reasons are to blame (saving a marriage etc) N925RV was built by Fred Stucklen and first flew in 1993. She is very well equiped -full IFR certified with Garmin 300XL GPS, Dual VORS, ADF, Auto pilot, electric trim and electric flaps and more. She is in the shop undergoing her annual right now. I just returned from flying her to & from the AOPA Expo in Philly. She flies like a dream and I hate to sell her. Going price $75K. For more info contact me directly at eregensburg(at)triad.rr.com 336-275-3009 RV-6A 1993 Full IFR 2020 TTAE, O-320-D1A, 849 STOH, Sensenich Metal Prop, KX-125, KY-97A, AT150 Xpdr,GX55 GPS, KR86 ADF, NAV 122A, KA134 Audio Panel, Shadin ?Mini-Flow? with GPS interface, Century I AP, SP400 intercomm with stereo interface, Electronics International RPM(R-1), Ultimate Scanner (US-8A), Oil Press/temp (Opt-1), Volt/Amps (VA-1A-50), Electric trim/flaps, Impulse Mag/Electronic Ignitions, 60 Amp Alternator, Alternate vacuum system, Dual Brakes, Phlogiston Spar. ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: Idle Mixture
Date: Nov 02, 2003
> I'm still having a problem setting the idle mixture. No matter how much we try we can't seem to get the 50 or so RPM increase when we go to idle cutoff. We can't even get an increase at all. > > Starting form 1 1/2 turns out, we have been using 1/2 turns out to increase idle rich. Can it be that there is a very narrow range on the setting and we need to use 1/4 turns, 1/8 turns or less, instead of 1/2 turns? > > Any ideas or suggestions would be greatly appreciated. > > Steve Glasgow Steve, I just reset mine after re-installing the carb. 3.5 turns is the magic number for my plane, runs great. Randy Lervold RV-8, 360 hrs www.rv-8.com EAA Technical Counselor ________________________________________________________________________________
From: "Dave & Jill" <whiskeybird(at)charter.net>
Subject: RV9-A Q.B. Kit for Sale
Date: Nov 02, 2003
Winter Project. My complete RV-9A Quick Build Kit is for sale. Complete empennage, wings, fuselage and finish kits are included. The kit has the slider canopy, electric trim, landing lights and many other factory options. The owner construction has barely started on the horizontal stabilizer. Price to be my actual invoiced cost from Vans, less $1,000. Don't spend months on a waiting list like I did. This kit is in Western Washington uncratred but available for imediate delivery. Buyer must arrange transport. Terms available, but no delivery until full payment is received. Please respond off list to whiskeybird(at)charter.net. Serious inquiries only, please. Dave Gilstrap ________________________________________________________________________________
From: "Jerry Calvert" <rv6(at)cox.net>
Subject: Fuel Pump inlet
Date: Nov 02, 2003
I have a 0-320 E2D with a mechanical fuel pump. I am in the process of connecting the fuel lines to the fuel pump and am not sure which side of the pump is the inlet. From the cockpit looking forward, I believe the inlet is on the right side of the pump. Is this correct? Thanks, Jerry Calvert Edmond Ok -6 N296JC res ________________________________________________________________________________
From: "Kyle Boatright" <kyle.boatright(at)adelphia.net>
Subject: Re: Fuel Pump inlet
Date: Nov 03, 2003
The inlet on the fuel pump for my 0-320 is on the right side if you're facing forward, as you state. KB ----- Original Message ----- From: "Jerry Calvert" <rv6(at)cox.net> Subject: RV-List: Fuel Pump inlet > > I have a 0-320 E2D with a mechanical fuel pump. I am in the process of connecting the fuel lines to the fuel pump and am not sure which side of the pump is the inlet. > > From the cockpit looking forward, I believe the inlet is on the right side of the pump. > > Is this correct? > > Thanks, > Jerry Calvert > Edmond Ok -6 > N296JC res > > ________________________________________________________________________________
From: WMPALM(at)aol.com
Date: Nov 03, 2003
Subject: SoCAL RendezVous Warm-Up!
RV Enthusiasts, Our Nov. 1 "RendezVous Warm-Up" turned out to be a Great Success! Once more, Mother Nature completely fooled the National Weather Service and delivered a beautiful, mostly sunny, day. Much to our delight, the forecasted light rain came early the night before and dampened the various fires near Los Angeles. We woke up to mostly blue skies, some puffy cumulus clouds, light winds, and super clear visibility! Seven superb RVs (2 RV-6s, 2 RV-6As, 1 RV-7, 1 RV-8, and 1 RV-8A) attended from as far north as Rosamond (Paul and Victoria Rosales) and as far south as Corona (Chuck Miller). Despite the remaining fires, the nearby TFR, and some weather south toward San Diego, it was nice day with good VFR access to Cable Airport. Paul Rosales reported that the line of clouds over the mountains north of Los Angeles proved to have many gaps. Paul and Victoria had no problem getting through. At total of approximately 50 people attended our Warm-Up. Of course, we were disappointed that the RendezVous delay to next Saturday, Nov. 8, limited our Warm-Up attendance yesterday, but those who came enjoyed a great time. If our Warm-Up is any indication, next Saturday's SoCAL RV RendezVous promises to be OUTSTANDING!!! As of now, the long-range forecast for next Saturday is a 40% chance of showers. This is good news! If yesterday is any indication, the Upland weather will actually be mostly sunny with some puffy cumulus clouds and super visibility with light winds! Stay Tuned! Some photos of our RendezVous Warm-Up are loaded in our group's photo album at http://photos.groups.yahoo.com/group/SoCAL-RVlist/lst. Check out photos 25 to 31. Note that photos 29 to 31 were taken as Gary Sobek, Gary Hart, and Paul Rosales treated us to some beautiful formation flying! Ultimately, the best parts of the "Warm-Up" were the terrific "RVers" attending. Flyers, builders, friends, and family all had a great time! We're all looking forward to the "Big" SoCAL RV RendezVous next Saturday, Nov. 8! Best Regards, Bill Palmer RendezVous Marketing and Communications Officer RV-8A QB In-Progress ________________________________________________________________________________
Date: Nov 02, 2003
From: Gil Alexander <gilalex(at)earthlink.net>
Subject: Idle Mixture
Ed, This link from a Grumman mechanic describes a procedure for setting idle that will work at different altitudes. It was originally written for a O-360, but I imagine it would be identical for an O-320.... http://www.aucountry.com/TeamGrumman/Technical/Engine_Idle.html gil in Tucson ... DA of 4770 to-day (75F) > >1/2 turn is lot. Try using 1/8 to get into the ballpark, then use less than >that to fine tune. The actual RPM drop you want depends on your field >elevation. If you're at or near sea level, you don't need more than 25. I >operate from an area around 2400 agl, and I find that a 30rpm drop works >great. Even when I go to sea level I still get around 20. > >If you live in Denver you may want more of a drop so you aren't too lean at >low elevations. It won't hurt anything, but it may sputter a little from >being to lean. As far as idle mixture goes, it's better to be too lean than >too rich. Those plugs foul real easily. In addition to a leanish idle >mixture I always lean aggressively on the ground. > >Ed Bundy >RV6A 600+ hours > > > >I'm still having a problem setting the idle mixture. No matter > >how much we try we can't seem to get the 50 or so RPM increase > >when we go to idle cutoff. We can't even get an increase at all. > > > >Starting form 1 1/2 turns out, we have been using 1/2 turns out to > >increase idle rich. Can it be that there is a very narrow range > >on the setting and we need to use 1/4 turns, 1/8 turns or less, > >instead of 1/2 turns? RV-6A, #20701 .. fitting out firewall... 77 Tiger N28478 at 57AZ ________________________________________________________________________________
From: "Dave Ford" <dford(at)michweb.net>
Subject: canopy screws--torque and locktite
Date: Nov 03, 2003
Thanks to those who answered my previous canopy question one more thing though----I'm unsure about 1) the torque on the screws attaching the plexiglass to the rollbar causing undue stress against the plexiglass and also 2)about using threadlock so the screws don't back out. I've heard stories of crazing of plex with some locking agent but a vendor at Oshkosh handed me a sample (which I misplaced) of a threadlocking agent "guaranteed" not to craze plexiglass. Anyone know of a good thread lock that won't harm the plex? Dave Ford RV6 finishing ________________________________________________________________________________
Date: Nov 02, 2003
From: Gil Alexander <gilalex(at)earthlink.net>
Subject: Re: canopy screws--torque and locktite
Dave, A little touch of clear RTV on the threads should do the trick and be Plexiglas safe... gil in Tucson > >Thanks to those who answered my previous canopy question one more thing >though----I'm unsure about 1) the torque on the screws attaching the >plexiglass to the rollbar causing undue stress against the plexiglass and >also 2)about using threadlock so the screws don't back out. I've heard >stories of crazing of plex with some locking agent but a vendor at Oshkosh >handed me a sample (which I misplaced) of a threadlocking agent >"guaranteed" not to craze plexiglass. Anyone know of a good thread lock >that won't harm the plex? > >Dave Ford >RV6 finishing > > RV-6A, #20701 .. fitting out firewall... 77 Tiger N28478 at 57AZ ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: canopy screws--torque and locktite
Date: Nov 02, 2003
The one I'm going to use (wish I could report back on years of good service, but I'm not there yet...) is Vibra-Tite from ND Industries. It's a brush-on nylock material...just brush it onto your canopy screws, let it dry, and you've got a homemade nylock patch on your screws. It's not reactive with acrylic (it's acrylic itself, I believe), and since the drying process happens nowhere near the acrylic it's not even a risk. Well, at least that's my understanding of this gunk. http://www.ndindustries.com/Indexed/pr/vibra_aircraft.asp I got it from McMaster Carr...go to http://www.mcmaster.com and search for "vibra-tite" and when the catalog page comes up, it's toward the bottom. Very expensive at $14.68 for a 1oz bottle, but hey, the canopy's more expensive! 8-) )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Dave Ford" <dford(at)michweb.net> Subject: RV-List: canopy screws--torque and locktite > > Thanks to those who answered my previous canopy question one more thing though----I'm unsure about 1) the torque on the screws attaching the plexiglass to the rollbar causing undue stress against the plexiglass and also 2)about using threadlock so the screws don't back out. I've heard stories of crazing of plex with some locking agent but a vendor at Oshkosh handed me a sample (which I misplaced) of a threadlocking agent "guaranteed" not to craze plexiglass. Anyone know of a good thread lock that won't harm the plex? > > Dave Ford > RV6 finishing > > ________________________________________________________________________________
From: "Jim Sears" <sears(at)searnet.com>
Subject: Re: Cowl Plugs
Date: Nov 03, 2003
> Anyone know where I could buy cowl plugs for an RV6? > > I've had some mud dubbers at work inside the engine cowl. Hopefully cowl plugs will help. > You can pay lots of money and buy some fancy plugs; but, I'm cheap and found a cheaper approach than the ones I bought for my Cheetah. I went to Walmart and got two of their car washing sponges. They're sort of bow tie shaped and cost about two dollars for the two. I then punched a couple of holes in the center of each one and looped some ski rope through them. I made the rope long enough that I could put it up and over the spinner so that they could be slung out if I accidentally forgot to remove them before flight. From experience, it works. :-) Granted, this is not a fancy way of doing things; but, I've only had to buy two sets in four years. That's with my airplane sitting outside all the time and facing into the sun. If you hangar your airplane, they may last for years. I also cover the pitot with short piece of arrow shaft that's blocked at the end to keep dobbers out of there. I pull the carb heat fully to close the opening into the FAB to keep out birds. All of this tends to work pretty well for an airplane that sits on the ramp all year. I know you're questioning my leaving my RV outside. It's simple. I could afford a hangar; or, I could afford an airplane. Guess which I chose. :-) Jim Sears in KY RV-6A N198JS EAA Tech Counselor. ________________________________________________________________________________
From: "Pat Perry" <pperryrv(at)hotmail.com>
Subject: Re: Cowl Plugs
Date: Nov 03, 2003
Go to a toy store and buy a pair of matching nerf footballs. They also sell miniature ones that fit perfectly into the carb air inlet. Pick up some nylon rope at a hardware store and tie all three together so they can't be accidentally left in on start-up. Pat Perry Dallas, PA RV-4 N154PK Flies great! >From: "Gabe A Ferrer" <ferrergm(at)bellsouth.net> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: Cowl Plugs >Date: Sun, 2 Nov 2003 09:43:03 -0500 > > >Anyone know where I could buy cowl plugs for an RV6? > >I've had some mud dubbers at work inside the engine cowl. Hopefully cowl >plugs will help. > >Thanks > >Gabe A Ferrer >RV6 N2GX 83 hours >South Florida >Email: ferrergm(at)bellsouth.net >Cell: 561 758 8894 >Night Phone: 561 622 0960 >Fax: 561 622 0960 > > Cheer a special someone with a fun Halloween eCard from American Greetings! Go to http://www.msn.americangreetings.com/index_msn.pd?source=msne134 ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re: Cowl Plugs
Date: Nov 03, 2003
All, Don't forget the fuel vents - used a couple of vinal fiber optic caps with a string thru each end and a Remove before flight streamer in the middle of the string. Chuck Rowbotham RV-8A >From: "Jim Sears" <sears(at)searnet.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: Re: RV-List: Cowl Plugs >Date: Mon, 3 Nov 2003 07:41:59 -0500 > > > > Anyone know where I could buy cowl plugs for an RV6? > > > > I've had some mud dubbers at work inside the engine cowl. Hopefully cowl >plugs will help. > > > >You can pay lots of money and buy some fancy plugs; but, I'm cheap and >found >a cheaper approach than the ones I bought for my Cheetah. I went to >Walmart >and got two of their car washing sponges. They're sort of bow tie shaped >and cost about two dollars for the two. I then punched a couple of holes >in >the center of each one and looped some ski rope through them. I made the >rope long enough that I could put it up and over the spinner so that they >could be slung out if I accidentally forgot to remove them before flight. >From experience, it works. :-) Granted, this is not a fancy way of doing >things; but, I've only had to buy two sets in four years. That's with my >airplane sitting outside all the time and facing into the sun. If you >hangar your airplane, they may last for years. I also cover the pitot with >short piece of arrow shaft that's blocked at the end to keep dobbers out of >there. I pull the carb heat fully to close the opening into the FAB to >keep >out birds. All of this tends to work pretty well for an airplane that sits >on the ramp all year. > >I know you're questioning my leaving my RV outside. It's simple. I could >afford a hangar; or, I could afford an airplane. Guess which I chose. :-) > >Jim Sears in KY >RV-6A N198JS >EAA Tech Counselor. > > ________________________________________________________________________________
Subject: tailwheel links reply
Date: Nov 03, 2003
From: "Frazier, Vincent A" <VFrazier(at)usi.edu>
SNIP I gave Van's Tech Support a copy of one of the e-mails about tailwheel chains coming loose. Tom Green kindly replied (see below). Anyone have some specific info for him? David Carter > Dave, no, but in all of the years, I have never seen it... it would be > interesting to know of an individual and how it happened... Tom SNIP My RV-4 did it. John's RV-6 did it too. And judging by the ones I've seen at Oshkosh that are in various degrees of spreading out, or are wrapped with safety wire, I don't think it's uncommon at all. How does the link get spread out? Who knows? I can only SPECULATE (caps indicate that I am SPECULATING here)that when those chains bounce around OCCASIONALLY the link in question gets a little sideways. Then you hit just the right rough spot and "TWANG"..... link spreads open or fails. As Dennis Miller says during his rants..."but that's just my opinion, I could be wrong." Vince in Indiana RV repeat offender since 1987 ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Nov 03, 2003
Subject: Re: Why do we use VariPrime/ Sherwin williams?
In a message dated 11/1/03 11:34:22 AM Eastern Standard Time, top_gun_toronto(at)yahoo.ca writes: > For those following our steps... the only true sure way is to Anodize or > Epoxy paint. Anything else is a guess against mother nature. > > Sorry, but that is not quite true. There are other paint systems that will give equal or better corrosion protection versus epoxy. The one thing epoxy does provide is chemical resistance. i.e. gasoline and oil Dale Ensing ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Nov 03, 2003
Subject: Re: Selling my RV6A
Ed: You mean you can keep only one plane .... and you choose the Cessna ????? Len Leggette, RV-8A Greensboro, NC N910LL 161 hrs > >It's with a great deal of regret I have to announce I am putting my RV6A > up > >for sale. Personal reasons are to blame (saving a marriage etc) N925RV was > >built by Fred Stucklen (I am the 2nd owner) and first flew in 1993. She is > >very well equiped - full IFR certified with Garmin 300XL GPS, Dual VORS, > >ADF, Auto pilot, electric trim and electric flaps and more. She is in the > >shop undergoing her annual right now. I just returned from flying her to & > >from the AOPA Expo in Philly. She flies like a dream and I hate to sell > her. > >Going price $75K . For more info contact me directly at > >eregensburg(at)triad.rr.com > >336-275-3009 > >Ed Regensburg > ________________________________________________________________________________
From: A20driver(at)aol.com
Date: Nov 03, 2003
Subject: Lost log books
Have lost logbooks for my RV-3....Has anyone info on the procedure for replacement???? JLB, NJ- RV.3 ________________________________________________________________________________
Date: Nov 03, 2003
From: Bill Dube <bdube(at)al.noaa.gov>
Subject: Info on the talked about "LED" lighting
> >Do you have the lights in 28v? The LED position lights operate from 10 volts to 30 volts. ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Info on the talked about "LED" lighting
Date: Nov 03, 2003
What about the landing lights, HID and regular? Bruce www.glasair.org -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bill Dube Subject: RE: RV-List: Info on the talked about "LED" lighting > >Do you have the lights in 28v? The LED position lights operate from 10 volts to 30 volts. = = = = ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: Why do we use VariPrime/ Sherwin williams?
Date: Nov 03, 2003
That is why I used 2-part epoxy DP40LF. Also, when you go to do the finish painting, the DP48LF is a good primer for the PPG Concept paint. Great stuff. And by the way, the DP40/48LF primer can be thinned to make it flow out nice and smooth. Ask your PPG paint supplier about it. Great primer but you need a air supply to protect yourself or work outside where there is plenty of fresh air. And it does not dry instantly like some other primers. Painting in the fall is a good time due to bugs being less common with outside painting. However, I suggest you setup an inside paint booth large enough to do a detached wing and later the fuselage. That is the best way to go when you think about it seriously IMO. Indiana Larry, RV7 Tip-up TMX-O-360 ACS2002 Dynon CNS430 Digitrak On Finish Kit and painting things Viper Race Yellow over DP48LP primer ----- Original Message ----- From: <DWENSING(at)aol.com> Subject: Re: RV-List: Why do we use VariPrime/ Sherwin williams? > > In a message dated 11/1/03 11:34:22 AM Eastern Standard Time, > top_gun_toronto(at)yahoo.ca writes: > > > > For those following our steps... the only true sure way is to Anodize or > > Epoxy paint. Anything else is a guess against mother nature. > > > > > > Sorry, but that is not quite true. There are other paint systems that will > give equal or better corrosion protection versus epoxy. The one thing epoxy does > provide is chemical resistance. i.e. gasoline and oil > Dale Ensing > > ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Nov 03, 2003
Subject: Instruments for Sale
List: I have the following for sale: RC Allen Electric Attitude Indicator with 8 degree tilt 14V , unlighted RC Allen Electric DG 14V , unlighted These instruments list for $1895 each. They are still in my plane and are working perfectly. Make an offer. I will be posting to Ebay this week. I am switching to Dynon. I have been flying these instruments one year. Len Leggette RV-8A Greensboro, NC N910LL ________________________________________________________________________________
Date: Nov 03, 2003
From: Bill VonDane <bill(at)vondane.com>
Subject: Re: Info on the talked about "LED" lighting
The strobe power supply will operate from 10 to 30 VDC as well... The halogen and HID lamps I currently sell operate up to 15 VDC... -Bill ----- Original Message ----- From: "Bill Dube" <bdube(at)al.noaa.gov> Subject: RE: RV-List: Info on the talked about "LED" lighting > >Do you have the lights in 28v? The LED position lights operate from 10 volts to 30 volts. ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: Lost log books
Date: Nov 03, 2003
Pbviously you need new logboos. You will need to reconstruct, to the best of your knowledge, the times for everything. Then you will need to make an entry to the effect that the prior leogbooks were lost. Then a new condition inspection will need to be done unless you still have a copy of the inspection checklist you used and it is dated. Then you will need to get the transponder and encoder checks redone. I think that is about it. Mike Robertson >From: A20driver(at)aol.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Lost log books >Date: Mon, 3 Nov 2003 10:15:02 EST > > >Have lost logbooks for my RV-3....Has anyone info on the procedure for >replacement???? JLB, NJ- RV.3 > > ________________________________________________________________________________
Date: Nov 03, 2003
Subject: Microair T2000 Transponder problems
From: czechsix(at)juno.com
Guys, A friend of mine, Alan Kritzman, has had problems with his Microair T2000 tranponder installed in his RV-8, and since I have the same unit but am not flying yet, I'm posting this to ask if anyone else has had the same trouble. The symptoms are very repeatable: whenever taking off out of a controlled field with radar service, the controllers always say they are not picking up the transponder. After the aircraft is about 5 miles from the airport, the power is cycled using the transponders on/off button and then the tower picks up the signal normally. If the flight originates from a nearby uncontrolled field, the controllers pick the the transponder normally when approaching the towered airport without having to cycle power on the unit. The coax has been replaced and the antenna replaced and moved in attempts to fix the problem. Then Alan took his transponder out and sent it back to Microair in Australia for repairs, and while it was gone, he installed my identical transponder in his airplane with the same problem. A few days ago he got a brand new and different unit back from Microair and it too exhibits the same problem. Anybody else flying out of Class C or other facility with radar that has experienced this problem? Or, any idea what could cause it in terms of the installation as opposed to the transponder itself? Thanks, --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... ________________________________________________________________________________
From: "Dean Pichon" <deanpichon(at)msn.com>
Subject: Re: Fuel Pump and Lights - Inifinity Aerospace grip
Date: Nov 03, 2003
I did not wire the fuel pump through my Infinity Aerospace grip, but did wire the flaps through it. For this arrangement, I used a relay to protect the small switch (and wires) in the grip. I believe the current draw of a high pressure fuel pump would require a similar arrangement. When I wired my grip, I spoke with JD (at Infinity Aerospace) and received good advice from him - you may wish to do the same. Good luck, Dean RV-4, 160 hrs Worcester, MA >From: dag adamson <dag_adamson(at)yahoo.com> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Fuel Pump and Lights - Inifinity Aerospace grip >Date: Sun, 2 Nov 2003 11:22:24 -0800 (PST) > > >All- > >I am thinking of taking advantage of all those >switches in the Infinity Aerospace grip. > >Has anyone run a high pressure fuel pump and the >lights through the grip? > >The wires look like 20/22 gauge wire - did you put a >relay in between the switch and the rest of the >circuit (fuse/circuit breaker etc.)? > >Thanks >Dag > >==== >***************** >Dag Adamson >617 513 1182 >Cambridge, MA >Grand Junction, CO >***************** > >__________________________________ > > Surf and talk on the phone at the same time with broadband Internet access. Get high-speed for as low as $29.95/month (depending on the local service providers in your area). https://broadband.msn.com ________________________________________________________________________________
From: "Dean Pichon" <deanpichon(at)msn.com>
Subject: Re: Cracked FAB mounting plate
Date: Nov 03, 2003
At 150hrs, I found my plate was severely cracked. The plate in my -4 was the anodized version supplied with the fuel injection system purchased from Airflow Performance. I spoke with Don at Airflow Performance about the failure. He told me it was the first he had heard of this part failing and asked me to send him the plate (for which he sent me a new one) for analysis. I have not since spoken with Don, but I may give him a call to let him know many others have experienced similar failures. I believe failure is caused by vibrations due to relative motion between the cowl and the engine. I have a relatively "stiff" connection between the FAB and the cowl and am concerned it may crack again. I don't believe making the plate stiffer will solve the problem. The movement of the engine (especially during starting/stopping) will not be in any way diminished by stiffening the FAB plate. If we assume the magnitude of the deflection to remain constant, either the (stiffened) plate will fail again, or the plate will transfer this larger load to a more expensive structure (cowl?), or both. Regards, Dean RV-4 Worcester, MA >From: "Alex Peterson" <alexpeterson(at)usjet.net> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: Cracked FAB mounting plate >Date: Sat, 1 Nov 2003 22:56:22 -0600 > > >During an oil change today, I noticed a bit more compliance when I moved >the forward end of the FAB up and down. Upon further inspection, I >found that the elliptical plate which mounts to the carb (or in my case, >the fuel servo) had cracked. The aft two mounting bolts were >effectively not doing anything anymore, since the cracks isolated that >area from the remainder. > >I actually had an extra one of these plates, as one came with the FAB >kit from Van's, while another one came with the Airflow Performance >system. Of course, I carved the extra one up for some other purpose >long ago. Probably made a bracket for something or another from it. > >One lesson here is that it pays to inspect things under the cowl at >every oil change. > >Alex Peterson >Maple Grove, MN >RV6-A N66AP 397 hours >www.usfamily.net/web/alexpeterson > > Concerned that messages may bounce because your Hotmail account has exceeded ________________________________________________________________________________
Subject: Re: Microair T2000 Transponder problems
From: Scott.Fink(at)microchip.com
Date: Nov 03, 2003
11/03/2003 01:33:23 PM, Serialize complete at 11/03/2003 01:33:23 PM The antenna is probably being blanked by the airframe when flying away from the controlled field. Is your friend cycleing the power after leveling off after 5 miles then asking if they can see him? If so, have him level off and not cycle the power and see if they can see him. This theory makes sense approaching the controlled field from the uncontrolled since the antenna will not be blanked. Scott czechsix(at)juno.com Sent by: owner-rv-list-server(at)matronics.com 11/03/2003 12:15 PM Please respond to rv-list To: aeroelectric-list(at)matronics.com, rv-list(at)matronics.com cc: Subject: RV-List: Microair T2000 Transponder problems Guys, A friend of mine, Alan Kritzman, has had problems with his Microair T2000 tranponder installed in his RV-8, and since I have the same unit but am not flying yet, I'm posting this to ask if anyone else has had the same trouble. The symptoms are very repeatable: whenever taking off out of a controlled field with radar service, the controllers always say they are not picking up the transponder. After the aircraft is about 5 miles from the airport, the power is cycled using the transponders on/off button and then the tower picks up the signal normally. If the flight originates from a nearby uncontrolled field, the controllers pick the the transponder normally when approaching the towered airport without having to cycle power on the unit. The coax has been replaced and the antenna replaced and moved in attempts to fix the problem. Then Alan took his transponder out and sent it back to Microair in Australia for repairs, and while it was gone, he installed my identical transponder in his airplane with the same problem. A few days ago he got a brand new and different unit back from Microair and it too exhibits the same problem. Anybody else flying out of Class C or other facility with radar that has experienced this problem? Or, any idea what could cause it in terms of the installation as opposed to the transponder itself? Thanks, --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... ________________________________________________________________________________
From: "C. Rabaut" <crabaut(at)coalinga.com>
Subject: Re: Cowl Plugs
Date: Nov 03, 2003
Pat, Great minds think alike. I've got a small Nerf football stuffed into my intake and a rope (with a red "Remove Before Flight" flag) attached to my prop. If you forget to remove it, the first crank tosses the football & a flag on the play. Chuck ----- Original Message ----- From: Pat Perry <pperryrv(at)hotmail.com> Subject: Re: RV-List: Cowl Plugs > > Go to a toy store and buy a pair of matching nerf footballs. They also sell > miniature ones that fit perfectly into the carb air inlet. Pick up some > nylon rope at a hardware store and tie all three together so they can't be > accidentally left in on start-up. > > > Pat Perry > Dallas, PA > RV-4 N154PK Flies great! > > > >From: "Gabe A Ferrer" <ferrergm(at)bellsouth.net> > >Reply-To: rv-list(at)matronics.com > >To: > >Subject: RV-List: Cowl Plugs > >Date: Sun, 2 Nov 2003 09:43:03 -0500 > > > > > >Anyone know where I could buy cowl plugs for an RV6? > > > >I've had some mud dubbers at work inside the engine cowl. Hopefully cowl > >plugs will help. > > > >Thanks > > > >Gabe A Ferrer > >RV6 N2GX 83 hours > >South Florida > >Email: ferrergm(at)bellsouth.net > >Cell: 561 758 8894 > >Night Phone: 561 622 0960 > >Fax: 561 622 0960 > > > > > > Cheer a special someone with a fun Halloween eCard from American Greetings! > Go to http://www.msn.americangreetings.com/index_msn.pd?source=msne134 > > ________________________________________________________________________________
Date: Nov 03, 2003
From: "Andy Karmy" <andy(at)karmy.com>
Subject: EIS on during start
Ok, the question seems to be the subject of much speculation based upon the original post, which was a mis-wire or connection issue, not a powerup issue at all. The Grand Rapids EIS is very happy being on during start. I have mine on the main electrical bus and it comes on with the master. Upon start it dims just a bit (it's good down to 5V) and suffers no ill effects. I instantly have a flashing zero oil pressure reading and then slowly watch it rise until it's over the min threshold and the screen returns to my default startup page. I am very happy with the company and the product! - Andy Karmy RV9a Seattle WA 145hrs TT ________________________________________________________________________________
Date: Nov 03, 2003
From: N13eer(at)aol.com
Subject: Re: Microair T2000 Transponder problems
Scott, I don't think it is a blanking issue, I have departed on runway 09 and circuled to the west with the same result as climbing straight out. ATC does not get anything until I cycle power. I have also relocated the antenna, now there is nothing within 24 inches of the transponder antenna. Thanks Alan Kritzman In a message dated 12/2/2003 12:39:21 PM Eastern Standard Time, Scott.Fink(at)microchip.com writes: > >The antenna is probably being blanked by the airframe when flying away >from the controlled field. Is your friend cycleing the power after >leveling off after 5 miles then asking if they can see him? If so, have >him level off and not cycle the power and see if they can see him. > >This theory makes sense approaching the controlled field from the >uncontrolled since the antenna will not be blanked. > >Scott > > >czechsix(at)juno.com >Sent by: owner-rv-list-server(at)matronics.com >11/03/2003 12:15 PM >Please respond to rv-list > > > To: aeroelectric-list(at)matronics.com, rv-list(at)matronics.com > cc: > Subject: RV-List: Microair T2000 Transponder problems > > >Guys, > >A friend of mine, Alan Kritzman, has had problems with his Microair T2000 >tranponder installed in his RV-8, and since I have the same unit but am >not flying yet, I'm posting this to ask if anyone else has had the same >trouble. > >The symptoms are very repeatable: whenever taking off out of a controlled >field with radar service, the controllers always say they are not picking >up the transponder. After the aircraft is about 5 miles from the airport, >the power is cycled using the transponders on/off button and then the >tower picks up the signal normally. If the flight originates from a >nearby uncontrolled field, the controllers pick the the transponder >normally when approaching the towered airport without having to cycle >power on the unit. The coax has been replaced and the antenna replaced >and moved in attempts to fix the problem. Then Alan took his transponder >out and sent it back to Microair in Australia for repairs, and while it >was gone, he installed my identical transponder in his airplane with the >same problem. A few days ago he got a brand new and different unit back >from Microair and it too exhibits the same problem. > >Anybody else flying out of Class C or other facility with radar that has >experienced this problem? Or, any idea what could cause it in terms of >the installation as opposed to the transponder itself? > >Thanks, > >--Mark Navratil >Cedar Rapids, Iowa >RV-8A N2D finishing... > > ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: IFR, HOmebuilts, and TSO's
Date: Nov 03, 2003
Sam, Sorry it took me so long to reply but I wanted to check on something to amek sure I was giving you the right info. There is NO requirement to have or use a VOR for IFR enroute. The reg says that you will have navigation equipment compatible with the ground facilities to be used. If you don't use any ground facilities then there is no need for ground based navigational equipment. An enroute GPS may be the only thing you use for IFR enroute. Now if you do use a VOR for enroute navigation then the GPS can be of any make/model that you want. Mike Robertson >From: Sam Buchanan <sbuc(at)hiwaay.net> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >Date: Sat, 01 Nov 2003 17:05:38 -0600 > > >Kevin Horton wrote: > > > > > But practically speaking, this means the IFR GPS must be TSO'd. > > > > If the box was capable of meeting the requirements of the TSO, the > > manufacturer would sell it as TSO'd so he had access to the type > > certificated aircraft market. And I have difficulty believing a > > hobbyist will cobble together a homebuilt GPS that meets all the TSO > > requirements. > > > > Kevin Horton > > > > > >> > >>Kevin, > >> > >>What you say is true. GPS must MEET the requirements of the TSO for IFR >use > >>but do not have to BE TSO'd. > >> > >>Mike > >> > > >We're talking about GPS for approaches, not enroute, right? And doesn't >the enroute GPS have to be a "supplement" (FAA Advisory Circular 20-138) >to onboard navigational equipment that is ground based (VOR)? And since >the primary enroute navigation is ground based, the enroute GPS doesn't >have to meet the requirements of a TSO, right? > >In other words, as I understand it, a handheld GPS is fine for enroute >IFR ops as long as an operational VOR receiver (handheld???) is in the >plane. The TSO-equivalent GPS is required for approaches. > >We are not discussing what is prudent, only what is literally required >by the FARs. > >Sam Buchanan > > Never get a busy signal because you are always connected with high-speed Internet access. Click here to comparison-shop providers. https://broadband.msn.com ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: IFR, HOmebuilts, and TSO's (more questions)
Date: Nov 03, 2003
See answers enbedded below. Mike Robertson >From: Charlie & Tupper England <cengland(at)netdoor.com> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: IFR, HOmebuilts, and TSO's (more questions) >Date: Sat, 01 Nov 2003 18:38:33 -0600 > > > >This begs questions of much more practical significance that >constructing my own GPS or transponder. > >Can I, as the builder, legally demonstrate compliance of the >*installation* of an IFR GPS in my plane? YES > >Can I, as the builder, legally calibrate the static system/altimeter >(manometers are relatively easy to construct) & verify that the mode C >is correctly reporting altitude? Look at CFR 91.411(b) and 413(c) for your answers here. If you are not an airframe mechanic then you, as the builder, may not conduct the encoder and transponder checks. If you have an airfrasme mechanics certificate then you can do the encoder checks but not the tranponder. A repair station can do the encoder and must do the tranponder. > >Next, addressing the issue of 'navigational equipment appropriate to >the ground facilities to be used'. Aren't there now (or there soon will >be) GPS approaches to airports that have no other instrument approach? >If that is correct, do you need ADF or VOR to fly an approach there? If >not, then part B follows: If you are flying a GPS approach into an >airport that has both GPS & other approaches, you aren't using 'ground >facilities'. Do you still need ADF and/or VOR to fly that approach? > Here you may want to get into the AIMS. You can use an IFR approved enroute GPS NOW and not have any ground based nav equipment. You can use approach approved GPS for non-precision GPS approaches now and can use it to identify ADF and intersection fixes now. The only caviat is that for precision approaches that require DME you must still have a DME receiver on board. >Thanks, > >Charlie > Concerned that messages may bounce because your Hotmail account has exceeded ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: IFR, HOmebuilts, and TSO's
Date: Nov 03, 2003
John, Please don't take this a rude but it means exactly what it says. Once the FAA buys off your plane, everything on it, for that aircraft ONLY, is approved. For example, what if you had Hooker Harness seatbelts. They are not an approved seatbelt. They are definitely better that most of the approved belts out there IMHO. But once the DAR signs off the inspection and issues the airworthiness certificate the belts become "approved" for use on that aircraft. The same goes for lights. As far as the second point, the inspector/DAR issues Operating Limitations at the time of certification. He has the option of limiting the aircraft to Day VFR use only, or of giving the authorization for night and/or IFR operation. You will notice that I did not say anything about IFR certification as there is none needed. He just has to note that the aircraft is equipped for more than Day VFR and issue the appropriate operating limitation. The pilot is responsible to ensure the aircraft is properly equipped for night and/or IFR operations in accordance with the requirements of CFR 91.205. Mike Robertson >From: "John Brick" <jbrick(at)wolfenet.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RE: RV-List: IFR, HOmebuilts, and TSO's >Date: Sun, 2 Nov 2003 10:37:48 -0800 > > >On Wed Oct 29 12:01:27 2003, Mike Robertson wrote : > >[ ... snip ... ] > > >For amateur built aircraft, equipment installed on > >the aircraft at certification is considered FAA approved. > >Mike, > >I have not seen this statement before. Where does it come from? What does >it >really mean? > >It seems like the operating limitations put the burden on the operator for >anything beyond day / vfr. So why should the DAR get concerned about ifr >equipment, homemade or otherwise. > >We are not asking the DAR for ifr certification, so why would the subject >even come up? > >Thanks, > >jb > > ________________________________________________________________________________
From: dmedema(at)att.net
Subject: Re: Microair T2000 Transponder problems
Date: Nov 03, 2003
Could it possibly be the blind encoder is not warmed up and not transmitting data to the xpndr? My blind encoder takes a number of minutes before it will start sending data to the xpndr, and thus the xpndr will not report an altitude. In my case the transponder is a Garmin GTX327 and the blind encoder is an ACK A-30. ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Nov 03, 2003
Subject: Re: Cracked FAB mounting plate
In a message dated 11/2/03 4:07:43 PM Eastern Standard Time, chrisjgood(at)lycos.com writes: > . I made a new plate from .062 aluminimum & added a steel brace dropping > down from one of the front crank case bolts to the front bolt attaching the > air box to the plate. This stiffens it up dramatically, avoiding motion > transmitted fom the flexible air intake coupling. I'm sorry I can't remember which > lister suggested this method, but it was not my idea. Hi Chris, I think it was Randall Henderson. He has a picture of his on his web page. Dale Ensing ________________________________________________________________________________
Date: Nov 03, 2003
From: Sam Buchanan <sbuc(at)hiwaay.net>
Subject: Re: IFR, HOmebuilts, and TSO's
Mike Robertson wrote: > > Sam, > > Sorry it took me so long to reply but I wanted to check on something to amek > sure I was giving you the right info. > > There is NO requirement to have or use a VOR for IFR enroute. The reg says > that you will have navigation equipment compatible with the ground > facilities to be used. If you don't use any ground facilities then there is > no need for ground based navigational equipment. An enroute GPS may be the > only thing you use for IFR enroute. > > Now if you do use a VOR for enroute navigation then the GPS can be of any > make/model that you want. > > Mike Robertson Thanks for the follow up, Mike. Here is the quote from Advisory Circular 138-20 that the EAA is using in their opinion about GPS in IFR ops: Paragraph 4, Background, subparagraph g: (3) IFR Navigation Equipment. GPS equipment for IFR navigation is for use as a supplemental navigation system. The installation of GPS equipment does not affect the requirement for a primary means of navigation appropriate to the route intended to be flown. Within the contiguous United States, Alaska, Hawaii, and surrounding coastal waters, this requirement can be met with an operational, independent VOR receiver. Additional navigation equipment redundancy may be required for operation in oceanic and remote airspace. Are experimental aircraft subject to the requirements of the AC20-138? Or, is the AC *only* advisory, not regulatory, in scope? Or, has this AC been superseded by something newer? Thanks in advance for your reply, Sam Buchanan ============== ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Cracked FAB mounting plate
Date: Nov 03, 2003
> > At 150hrs, I found my plate was severely cracked. The plate > in my -4 was > the anodized version supplied with the fuel injection system > purchased from > Airflow Performance. I spoke with Don at Airflow Performance > about the > failure. He told me it was the first he had heard of this > part failing and > asked me to send him the plate (for which he sent me a new one) for > analysis. I have not since spoken with Don, but I may give > him a call to > let him know many others have experienced similar failures. > > I believe failure is caused by vibrations due to relative > motion between the > cowl and the engine. I have a relatively "stiff" connection > between the FAB > and the cowl and am concerned it may crack again. I don't > believe making > the plate stiffer will solve the problem. The movement of the engine > (especially during starting/stopping) will not be in any way > diminished by > stiffening the FAB plate. If we assume the magnitude of the > deflection to > remain constant, either the (stiffened) plate will fail > again, or the plate > will transfer this larger load to a more expensive structure > (cowl?), or > both. > > Regards, > > Dean > RV-4 > Worcester, MA Dean, I agree with everything you've said. I don't know if you caught my message about the Airflow Performance mounting ring having a very sharp edge which contacts the mounting plate in question. I suspect that radiusing that will help a lot. IMPORTANT: Everyone needs to understand that if the plate cracks enough, the engine could swallow chunks of it! A better solution would be a better system to interface the FAB snout to the cowl. If one uses the air seal rubberized fabric, it is almost impossible to get any real flexibility. I would think some sort of bellows like affair might be better. It seems the problem is the lack of fore/aft clearance which can be had in this area. When I initially fabricated my FAB, I cut the front end as short as I could while still retaining an alternate air door. Even with it being short, there still isn't a lot of distance from the cowl to it. I have often wondered if we had a video camera under the cowl, would we decide not to fly these things.... Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Nov 03, 2003
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: vent lines
bert murillo wrote: > >Hi: > > I am ready to install wings, question is I found that >the Vent line connection to the tank, is very difficult, >first i put the line to far aft, and there is very >little space, between connection from tank, which by >the way faces to the leading edge with an 90o,fitting, >I wish they would put a straight connection,, so > I am thinking of a flexible line,, any comments >as to what kind? Any other suggestions... > >Appreciate your input... > >Bert > >rv6a > >on wings > > > I thought it was going to be hard untill I got my spring bender and went at it. It wasn't bad at all! http://members.hopkinsville.net/bhester/FuseAssyPg2.htm -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
Date: Nov 03, 2003
From: Paul Eastham <abstraction(at)yahoo.com>
Subject: Re: VS rib to spar gap
Followup on what I wrote a while ago: > I have been trying to rivet my VS ribs to the forward spar for a while now. > (RV-9, but same VS in 7 and 8) After some learning curve on the rivet gun, > my only remaining problem is that a gap forms between the rib and spar as I > drive the rivet. Gus at Van's told me that gaps "are not good" and to drill out and clamp better, or use pop rivets if I cannot eliminate the gap. I've tried clamping everywhere possible but still have gaps forming. Now I find this old post from Scott at Vans: http://www.matronics.com/searching/getmsg_script.cgi?INDEX=46098614?KEYS=spar_&_rib_&_gap?LISTNAME=RV?HITNUMBER=108?SERIAL=18500310051?SHOWBUTTONS=YES Which seems to say that small gaps are ok (on the HS) if the parts are tight before riveting, which they have been. My gaps are small too (.01 - .02"? Can't find a feeler gauge) After lots of experimenting one of the causes that seems impossible to eliminate here is that you cannot clamp both sides of the flange surrounding some of the rivets. This seems to allow enough slack to allow the flange to lift up as the shop head is formed. After at least 10 drilled rivets, 2 damaged holes (about to receive AD5 rivets), several nicks on my spar, countless test strips to try to identify the problem, and a *huge* delay, I guess I will push ahead gaps and all. Anyone want to argue for the pop rivet approach? I wish I knew how common this problem is because I sure don't see anyone else using pop rivets here...did anyone else hold their spar up to the light and not see a gap? Just barely hanging on, Paul __________________________________ http://antispam.yahoo.com/whatsnewfree ________________________________________________________________________________
Date: Nov 03, 2003
From: Pete Waters <pedroagua(at)yahoo.com>
Subject: Re: Fuel Pump and Lights - Inifinity Aerospace grip
Be careful running your flaps off a stick-mounted switch. On the RV-4 I bought, the flaps switch was on the top of the stick. On a recent flight I inadvertently deployed the flaps to 30% and flew around for half an hour or so at 40 KIAS above flap speed. Ow. Fortunately, the guys at Van's say this isn't a problem at only 30% flaps. My point is, be cautious about putting every control on the stick grip. Some control are not MEANT to be easy to get to. Pedro rmickey(at)ix.netcom.com wrote: Yes, you need to use relays. I run my flaps through the grip. My Infinity grip set up... PTT---Trigger Alieron/elevator trim hat Flaps down and up with limit switch for automatic shut off Comm1 flip/flp and playback for my SL15 TruTrack Control Wheel Autopilot Switch Previous/next screens on my GRT engine monitor Ross Mickey RV6A N9PT Inspection on Thursday -----Original Message----- From: dag adamson Subject: RV-List: Fuel Pump and Lights - Inifinity Aerospace grip All- I am thinking of taking advantage of all those switches in the Infinity Aerospace grip. Has anyone run a high pressure fuel pump and the lights through the grip? The wires look like 20/22 gauge wire - did you put a relay in between the switch and the rest of the circuit (fuse/circuit breaker etc.)? Dag --------------------------------- ________________________________________________________________________________
Date: Nov 03, 2003
From: rob ray <smokyray(at)yahoo.com>
Subject: Cracked FAB mounting plate
Another suggestion would be to eliminate the FAB altogether in lieu of a "tunnel ram". I use unfiltered ram air above 1000' AGL via an aluminum tube I fabricated that attaches to the base of the carb and fits flush against the lip of the scoop inlet. I have a flapper valve with a 2" duct behind it 4" down the tube. With the flapper closed, inlet air is ducted through a remote K&N filter. On the ground I close the valve and open it after safely airborne. I gain about 50 RPM and 1"MP at sea level and almost 2" at 5000'. There is plenty of room in the "scoop" for the tunnel and I have never had a problem in 1100 hours. Rob Ray Alex Peterson wrote: > > At 150hrs, I found my plate was severely cracked. The plate > in my -4 was > the anodized version supplied with the fuel injection system > purchased from > Airflow Performance. I spoke with Don at Airflow Performance > about the > failure. He told me it was the first he had heard of this > part failing and > asked me to send him the plate (for which he sent me a new one) for > analysis. I have not since spoken with Don, but I may give > him a call to > let him know many others have experienced similar failures. > > I believe failure is caused by vibrations due to relative > motion between the > cowl and the engine. I have a relatively "stiff" connection > between the FAB > and the cowl and am concerned it may crack again. I don't > believe making > the plate stiffer will solve the problem. The movement of the engine > (especially during starting/stopping) will not be in any way > diminished by > stiffening the FAB plate. If we assume the magnitude of the > deflection to > remain constant, either the (stiffened) plate will fail > again, or the plate > will transfer this larger load to a more expensive structure > (cowl?), or > both. > > Regards, > > Dean > RV-4 > Worcester, MA Dean, I agree with everything you've said. I don't know if you caught my message about the Airflow Performance mounting ring having a very sharp edge which contacts the mounting plate in question. I suspect that radiusing that will help a lot. IMPORTANT: Everyone needs to understand that if the plate cracks enough, the engine could swallow chunks of it! A better solution would be a better system to interface the FAB snout to the cowl. If one uses the air seal rubberized fabric, it is almost impossible to get any real flexibility. I would think some sort of bellows like affair might be better. It seems the problem is the lack of fore/aft clearance which can be had in this area. When I initially fabricated my FAB, I cut the front end as short as I could while still retaining an alternate air door. Even with it being short, there still isn't a lot of distance from the cowl to it. I have often wondered if we had a video camera under the cowl, would we decide not to fly these things.... Alex Peterson Maple Grove, MN RV6-A N66AP 397 hours www.usfamily.net/web/alexpeterson --------------------------------- ________________________________________________________________________________
From: "hollandm" <hollandm(at)pacbell.net>
Subject: Gascolator extensions
Date: Nov 03, 2003
I'm considering adding a short extension tube to the bottom of the gascolator to so that the quick drain will end-up flush with the canopy bottom. Is there any problem with this? My concern is with possible movement of the canopy and how much clearance to allow, choice of material for the tube and fittings. Thanks ________________________________________________________________________________
Date: Nov 03, 2003
From: Pete Waters <pedroagua(at)yahoo.com>
Subject: Required Indicators for KNS-80 RNAV
All, Does anybody know if a KI-209 VOR/ILS CDI indicator can be used with a Collins KNS-80 RNAV? Normally, the KNS-80 uses a KI-206 (as the KX-155 normally uses the KI-209 or KI-208). I believe the difference is that the KI-206 has no internal resolver (relying instead on the KNS-80's internal resolver), while the KI-209 does. That seem to imply that you could hook up the KNS-80 to the KI-209 and just use one of the resolvers, leaving the other disconnected. Maybe. Anybody know? Pedro --------------------------------- ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: VS rib to spar gap
Date: Nov 03, 2003
Hello Paul, It's really hard to be sure but from your description it sounds like you could be guilty of being too fussy. Now keep in mind that no other builder before you fell pray to such a malady. Shame on you! tsk tsk.(;-}! If the you put he framework inside the skin and it all clekos together with good hole alignment chances are you will be good to go. You might consider leaving it and moving on for a while. With the added wisdom that comes from making and fixing mistreakes elsewhere you can come back to it troubleshoot and flash it together later, no problem. Happy building, Jim (I never make mistreaks) Jewell in Kelowna ----- Original Message ----- From: "Paul Eastham" <abstraction(at)yahoo.com> Subject: RV-List: Re: VS rib to spar gap > > Followup on what I wrote a while ago: > > > I have been trying to rivet my VS ribs to the forward spar for a while now. > > (RV-9, but same VS in 7 and 8) After some learning curve on the rivet gun, > > my only remaining problem is that a gap forms between the rib and spar as I > > drive the rivet. > > Gus at Van's told me that gaps "are not good" and to drill out and clamp > better, or use pop rivets if I cannot eliminate the gap. I've tried clamping > everywhere possible but still have gaps forming. Now I find this old post from > Scott at Vans: > > http://www.matronics.com/searching/getmsg_script.cgi?INDEX=46098614?KEYS=spar_&_rib_&_gap?LISTNAME=RV?HITNUMBER=108?SERIAL=18500310051?SHOWBUTTONS=YES > > Which seems to say that small gaps are ok (on the HS) if the parts are tight > before riveting, which they have been. My gaps are small too (.01 - .02"? > Can't find a feeler gauge) > > After lots of experimenting one of the causes that seems impossible to > eliminate here is that you cannot clamp both sides of the flange surrounding > some of the rivets. This seems to allow enough slack to allow the flange to > lift up as the shop head is formed. > > After at least 10 drilled rivets, 2 damaged holes (about to receive AD5 > rivets), several nicks on my spar, countless test strips to try to identify the > problem, and a *huge* delay, I guess I will push ahead gaps and all. Anyone > want to argue for the pop rivet approach? I wish I knew how common this > problem is because I sure don't see anyone else using pop rivets here...did > anyone else hold their spar up to the light and not see a gap? > > Just barely hanging on, > Paul > > > __________________________________ > http://antispam.yahoo.com/whatsnewfree > > ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Cracked FAB mounting plate
Date: Nov 03, 2003
Hi Rob, hows about some pictures sometime? Jim in Kelowna ----- Original Message ----- From: "rob ray" <smokyray(at)yahoo.com> Subject: RE: RV-List: Cracked FAB mounting plate > > Another suggestion would be to eliminate the FAB altogether in lieu of a "tunnel ram". I use unfiltered ram air above 1000' AGL via an aluminum tube I fabricated that attaches to the base of the carb and fits flush against the lip of the scoop inlet. I have a flapper valve with a 2" duct behind it 4" down the tube. With the flapper closed, inlet air is ducted through a remote K&N filter. On the ground I close the valve and open it after safely airborne. I gain about 50 RPM and 1"MP at sea level and almost 2" at 5000'. There is plenty of room in the "scoop" for the tunnel and I have never had a problem in 1100 hours. > > Rob Ray > > > Alex Peterson wrote: > > > > > > At 150hrs, I found my plate was severely cracked. The plate > > in my -4 was > > the anodized version supplied with the fuel injection system > > purchased from > > Airflow Performance. I spoke with Don at Airflow Performance > > about the > > failure. He told me it was the first he had heard of this > > part failing and > > asked me to send him the plate (for which he sent me a new one) for > > analysis. I have not since spoken with Don, but I may give > > him a call to > > let him know many others have experienced similar failures. > > > > I believe failure is caused by vibrations due to relative > > motion between the > > cowl and the engine. I have a relatively "stiff" connection > > between the FAB > > and the cowl and am concerned it may crack again. I don't > > believe making > > the plate stiffer will solve the problem. The movement of the engine > > (especially during starting/stopping) will not be in any way > > diminished by > > stiffening the FAB plate. If we assume the magnitude of the > > deflection to > > remain constant, either the (stiffened) plate will fail > > again, or the plate > > will transfer this larger load to a more expensive structure > > (cowl?), or > > both. > > > > Regards, > > > > Dean > > RV-4 > > Worcester, MA > > Dean, > > I agree with everything you've said. I don't know if you caught my > message about the Airflow Performance mounting ring having a very sharp > edge which contacts the mounting plate in question. I suspect that > radiusing that will help a lot. > > IMPORTANT: Everyone needs to understand that if the plate cracks enough, > the engine could swallow chunks of it! > > A better solution would be a better system to interface the FAB snout to > the cowl. If one uses the air seal rubberized fabric, it is almost > impossible to get any real flexibility. I would think some sort of > bellows like affair might be better. It seems the problem is the lack > of fore/aft clearance which can be had in this area. When I initially > fabricated my FAB, I cut the front end as short as I could while still > retaining an alternate air door. Even with it being short, there still > isn't a lot of distance from the cowl to it. > > I have often wondered if we had a video camera under the cowl, would we > decide not to fly these things.... > > Alex Peterson > Maple Grove, MN > RV6-A N66AP 397 hours > www.usfamily.net/web/alexpeterson > > > --------------------------------- > > ________________________________________________________________________________
From: "Kyle Boatright" <kyle.boatright(at)adelphia.net>
Subject: Re: Gascolator extensions
Date: Nov 04, 2003
I bet you really meant "cowl" and not "canopy"... With that in mind, you really don't need much clearance. The cowl is mounted to the airframe, and doesn't move very much, especially near the firewall. Your gascolator is mounted to the firewall too, so it won't move. Therefore, you shouldn't need a whole lot of clearance. A few things to consider... 1) That extension tube on the gascolator is going to add one more thing to the cowl attach/detach process. It isn't a really, really, nasty process, but it ain't easy to do either, especially without scratching something. 2) The under-cowl gascolator is an excellent heat sink. A wonderful way to put your engine a little bit closer to vapor lock on a hot day. On my airplane, this is very evident when I stop somewhere for 20 minutes on a hot day. 3) I've never seen any water or trash in my gascolator. If I had it to do over again, I'd strongly consider omitting this device and installing a fuel filter with a large minimum particle size. KB ----- Original Message ----- From: "hollandm" <hollandm(at)pacbell.net> Subject: RV-List: Gascolator extensions > > I'm considering adding a short extension tube to the bottom of the gascolator to so that the quick drain will end-up flush with the canopy bottom. Is there any problem with this? My concern is with possible movement of the canopy and how much clearance to allow, choice of material for the tube and fittings. > > > Thanks > > ________________________________________________________________________________
Date: Nov 03, 2003
Subject: [ Barry Bruns ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Barry Bruns Subject: Wing jig http://www.matronics.com/photoshare/BBruns6831@aol.com.11.03.2003/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Oil cooler hose/fitting issues: RESOLVED
Date: Nov 04, 2003
A while back, there was some discussion about oil cooler hose/fitting interference with the new Jihostroj (aka MT) governor bracket. To provide some background... (if you don't care, jump straight to the photos: http://www.rvproject.com/20031103.html) Van's used to sell a McCauley prop governor standard with firewall forward kits. The McCauley governor's cable bracket mounts to the aft face of the governor itself and poses no problem when routing oil cooler hoses...specifically the hose that sends oil from the engine to the cooler (the fitting is roughly centered on the accessory case, right below and to the right of the oil filter spin on adapter -- at least on my IO-360-A1B6). Anyway...the firewall forward kit comes with the fittings and hoses required to hook up the oil cooler. They recommend using a 45-degree fitting in the accessory housing. That worked swimmingly with the McCauley governor & bracket. Some time ago, Van's started shipping the new Jihostroj governor as the standard option in the firewall forward kit, and they include a governor cable bracket with it. Problem is, the bracket mounts to the front mounting flange of the governor, unlike the old McCauley setup. And this bracket is directly in the way of the traditional & recommended oil cooler hose route. 45 or straight nipple, there's no way to make it work with a *straight-ended* hose. And installing a 90-degree fitting is impractical, because it requires the removal of the oil filter adapter just to get it on (not impossible, just inconvenient and impractical)...even then, I'm not sure if it would solve the problem (it would at least require a longer hose). So...recently somebody suggested installing a straight nipple and using a hose with a 45-degree end. Apparently, swapping where the 45 is (on the hose as opposed to the fitting) made enough difference that the system worked without the hose interfering with the governor bracket. Well, I tried it, and it didn't work for me. I ordered a new straight-to-45 hose and installed the straight nipple. The hose interfered slightly (but isn't slightly too much? it is for me!) with the oil filter, and the hose was pushing/possibly chafing on the governor bracket. Not good. Long story short, I played around with different configurations, and I finally came up with a setup that works 100%, no interference, no chafing, no exceptions. It may sound ridiculously simple now, but it wasn't intuitive to me until about an hour ago...use a 45-degree fitting *and* a 45-degree hose end! I've taken some before/during/after photos, the most relevant being the final setup: http://www.rvproject.com/20031103.html My advice to Van's is to update the firewall forward kit, both the plans/instructions and the hose (give it a 45 end), to accommodate the new governor bracket. Otherwise, everybody with this configuration might bump into this same issue. )_( Dan RV-7 N714D http://www.rvproject.com ________________________________________________________________________________
Date: Nov 04, 2003
From: N13eer(at)aol.com
Subject: Re: Microair T2000 Transponder problems
Thanks for all the comments on the transponder, below is the responce I received from Microair. It looks like the problem is the brains are being scrambled operating to close to the radar site. Alan Kritzman RV-8 N8EM 99.7 hours We are sorry you are having trouble with your transponder. We have found a snag with our transponder, which is due to overloading in the face of multiple radars. In areas of high radar activity, the rear microprocessor goes into a dither mode and wont answer to anything. We have developed a fix for this, which we are presently flight testing with excellent results, however it will not be available for several weeks. ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Re: VS rib to spar gap
Date: Nov 04, 2003
I have a bit of problem really understanding your problem. But it sounds like it could be what is needed is a shim could fill the gap and allow the two parts to fit and be riveted tightly together. I believe my older plans called for the possible use of a shim and I had to use it to get a real tight fit. Indiana Larry, RV7 Tip-up TMX-O-360 ACS2002 Dynon CNS430 Digitrak On Finish Kit and Painting Viper Racer Yellow over DP48LP ----- Original Message ----- From: "Paul Eastham" <abstraction(at)yahoo.com> Subject: RV-List: Re: VS rib to spar gap > > Followup on what I wrote a while ago: > > > I have been trying to rivet my VS ribs to the forward spar for a while now. > > (RV-9, but same VS in 7 and 8) After some learning curve on the rivet gun, > > my only remaining problem is that a gap forms between the rib and spar as I > > drive the rivet. > > Gus at Van's told me that gaps "are not good" and to drill out and clamp > better, or use pop rivets if I cannot eliminate the gap. I've tried clamping > everywhere possible but still have gaps forming. Now I find this old post from > Scott at Vans: > > http://www.matronics.com/searching/getmsg_script.cgi?INDEX=46098614?KEYS=spar_&_rib_&_gap?LISTNAME=RV?HITNUMBER=108?SERIAL=18500310051?SHOWBUTTONS=YES > > Which seems to say that small gaps are ok (on the HS) if the parts are tight > before riveting, which they have been. My gaps are small too (.01 - .02"? > Can't find a feeler gauge) > > After lots of experimenting one of the causes that seems impossible to > eliminate here is that you cannot clamp both sides of the flange surrounding > some of the rivets. This seems to allow enough slack to allow the flange to > lift up as the shop head is formed. > > After at least 10 drilled rivets, 2 damaged holes (about to receive AD5 > rivets), several nicks on my spar, countless test strips to try to identify the > problem, and a *huge* delay, I guess I will push ahead gaps and all. Anyone > want to argue for the pop rivet approach? I wish I knew how common this > problem is because I sure don't see anyone else using pop rivets here...did > anyone else hold their spar up to the light and not see a gap? > > Just barely hanging on, > Paul > > > __________________________________ > http://antispam.yahoo.com/whatsnewfree > > ________________________________________________________________________________
Date: Nov 04, 2003
From: "David E. Nelson" <david.nelson(at)pobox.com>
Subject: Fred Kunkle
Hi All, Does anybody know how I might contact Fred Kunkle. His last known (rvator(at)earthlink.net) address bounces. Thanks, /\/elson -- ~~ ** ~~ If you didn't learn anything when you broke it the 1st ~~ ** ~~ time, then break it again. ________________________________________________________________________________
From: "Fred Kunkel" <rvator(at)socal.rr.com>
Subject: Re: Fred Kunkle
Date: Nov 04, 2003
Hi Nelson, You can contact us at info(at)clearairtools.com ----- Original Message ----- From: "David E. Nelson" <david.nelson(at)pobox.com> Subject: RV-List: Fred Kunkle > > > Hi All, > > Does anybody know how I might contact Fred Kunkle. His last known > (rvator(at)earthlink.net) address bounces. > > Thanks, > /\/elson > > -- > ~~ ** ~~ If you didn't learn anything when you broke it the 1st ~~ ** ~~ > time, then break it again. > > ________________________________________________________________________________
From: "Paul Brown" <nightmare(at)adelphia.net>
Subject: Electronic Ignition
Date: Nov 04, 2003
I know that a lot of the guys have installed electronic ignitions in their RV's. Most that I have seen are the lightspeed. Has anyone determined which one is the best? Paul ________________________________________________________________________________
Date: Nov 04, 2003
From: Bill Dube <bdube(at)al.noaa.gov>
Subject: Re: VS rib to spar gap
> >I just spoke to Gus at Van's about it and he agrees that insufficient >clamping is the problem and would not leave any gap that you can >see daylight through on this part. So I am going to try drilling out >(again) and finding some way to put an extra clamp on there. I suspect you are having trouble because you are using a rivet gun instead of a squeezer. On the few rivets I had to hit with the rivet gun, I found it was more difficult to close the gap. I used a squeezer on nearly every rivet. http://www.killacycle.com/mongo1.JPG ($100 on Ebay) This foot-operated, 9 inch throat monster, along with a more conventional CP-214C with a selection of yokes made it possible for me to squeeze almost all the rivets on the tail. I think when the rivet set strikes the rivet head against the spar, the rib behind the spar bounces away, leaving a gap. There are a few things you can try. 1)You can set the rivet gun to a lower pressure and hit the rivet with a lot of small strokes instead of a few big strokes. 2)You can use the flush rivet tool on the gun on the shop head, and use a universal rivet set to buck the other side. (You drill a 3/16" hole in a chunk of steel to allow you to use sets to buck with.) 3)You can glue a rubber washer to your bucking bar to help brace the metal around the rivet. The rubber washer should be tall enough to press against the rib before the bar touches the rivet. You can practice these techniques on scrap before trying them on the tail itself. Bill Dube' ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: Re: Electronic Ignition
Date: Nov 04, 2003
> > >I know that a lot of the guys have installed electronic ignitions in their >RV's. Most that I have seen are the lightspeed. Has anyone determined which >one is the best? > >Paul They're ALL great. There should be ample information in the rv-list archives. Lightspeed is, indeed, quite poplular, with Jeff Rose's system right on par with it and the LASAR from Unison from an FAA certified standpoint. You can't go wrong with any of these. Brian Denk RV8 N94BD O-360/Lightspeed. From Beethoven to the Rolling Stones, your favorite music is always playing on MSN Radio Plus. No ads, no talk. Trial month FREE! ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: IFR, HOmebuilts, and TSO's
Date: Nov 04, 2003
Sam, You asked from a regulatory standpoint what was allowed/required. I guess the answer was somewhat misleading. Per AC 20-138, dated 5/94, and the current AIMS you must have the appropriate ground based nav equipment on board the aircraft but you don't have to use it provided the installed GPS is IFR approved. Obviously if you only have an enroute or terminal IFR GPS then you would need the proper/appropriate equipment for the approach. Does that clear it up?? Mike Robertson >From: Sam Buchanan <sbuc(at)hiwaay.net> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: IFR, HOmebuilts, and TSO's >Date: Mon, 03 Nov 2003 21:05:04 -0600 > > >Mike Robertson wrote: > > > > Sam, > > > > Sorry it took me so long to reply but I wanted to check on something to >amek > > sure I was giving you the right info. > > > > There is NO requirement to have or use a VOR for IFR enroute. The reg >says > > that you will have navigation equipment compatible with the ground > > facilities to be used. If you don't use any ground facilities then >there is > > no need for ground based navigational equipment. An enroute GPS may be >the > > only thing you use for IFR enroute. > > > > Now if you do use a VOR for enroute navigation then the GPS can be of >any > > make/model that you want.


October 29, 2003 - November 04, 2003

RV-Archive.digest.vol-ok