RV-Archive.digest.vol-os

January 04, 2004 - January 12, 2004



      >Chris Good,
      >West Bend, WI
      >RV-6A flying 650 hrs.
      >  
      >
      It should only be larger for about 1/4 inch as it comes through the 
      flywheel. This is to index the flywheel so that the timing marks will be 
      correct.. After passing through the flywheel they should all be about 
      the same size which should allow you to rotate it ....
      Phil
      
      
      
________________________________________________________________________________
Date: Jan 04, 2004
From: "thomas a. sargent" <sarg314(at)earthlink.net>
Subject: bag 603 identification
Can any one help me identify the parts bag that comes with the tip-up canopy brace kit? My RV-6A kit is old enough that it didn't include the canopy brace, so I ordered it a few months back. I believe it was bag 603. There is no bag 603 in my list for the original kit, but I do have a bag 603 and I'm trying to verify that it is the one that came with the canopy brace. ________________________________________________________________________________
From: "Ken Brooks" <kenbrooks(at)charter.net>
Subject: Whirlwind 151-series Propeller Installation
Date: Jan 04, 2004
The 3-blade WhirlWind 151-series propeller costs: $6,900 - prop $1,275 - Jihostroj governor $8,475 plus $250 shipping to IL from El Cajon, CA $ 300 - custom paint colors Photos on Photoshare at: <http://www.matronics.com/photoshare/kenbrooks@charter.net.01.03.2004/index. html> http://www.matronics.com/photoshare/kenbrooks@charter.net.01.03.2004/index.h tml Ken Brooks Roscoe, IL Wiring and Plumbing ________________________________________________________________________________
Date: Jan 04, 2004
From: Gert <gert(at)execpc.com>
Subject: Re: [rv8list] Seat heat....the sequel
Hi Terry I am working with Abby Erdmann, Flightline Interiors LLC, for an interior for my RV8. She is very interested in pursuing a seat heat option. Some of the questions I raised here were a result of me talking with Abby to find a good solution. As for the cushion, a cushion to raise the seat could just as easy be designed to go UNDER the heated seat, to raise the heated seat, so that should not be an issue. As for pricing, I would go for about $100 per seat too. I found pricing to vary, if pricing was available, between about 100 to 250 per seat. Abby's info is: Flightline Interiors LLC Abby Erdmann, President Phone: 262-679-5934 email: erdmannb(at)execpc.com there are some prices on http://my.execpc.com/~cjh/intprice.html. Abby is using my RV8 as well as some others to come up with a seat set for the RV8. She does really nice work and is very responsive to questions, suggestions and feedback. There are some pictures on a RV9A Abby did recently at http://my.execpc.com/~cjh/interior.html Gert Terry Watson wrote: > Gert, > > Please put me on your list as interested in electric chairs for my 8A. > Having seen the range of prices, I think I might balk at anything over $100 > per seat. > > It occurs to me that one possible but expensive solution to the problem of > some passengers needing a seat cushion to get the proper seating height > might be to put heat in a removable cushion too. > > Does anyone know if any of the people who do custom upholstery for RV's > install seat heaters? > > Terry > 8A #80729 wiring > Seattle > > > -----Original Message----- > From: Gert [mailto:gert(at)execpc.com] > Sent: Sunday, January 04, 2004 10:49 AM > To: rv8list(at)egroups.com; rv-list > Cc: Erdmann's > Subject: [rv8list] Seat heat....the sequel > > Hi Folks > > Thanks to all who have pointed me to places to find seat heat. > > I have sent out requests for quotes as not many places actually > displayed pricing for their seat heat, some went as far as to state that > only their rep's are allowed to install and hence those are the only > folks they will sell to. same held true for heating pads from Car > dealerships. > > > Here is the next question to ponder, what would you be willing to pay > for a electric seat heater for your Passenger. It seems pricing may vary > as far as 100 to 250 per seat, for the near same system. (anybody has a > good place, local to you, who had reasonable pricing??) > > If it were easy to install, would you be interested in doing it > yourself?? trying to see if there is enough interest to facilitate a > group buy or something like that. > > Oh Yeah....are there any 24 volt RV's flying?? > > > Thanks > > Gert > -- > is subject to a download and archival fee in the amount of $500 > > > > > > > Information exchange for builders of Vans Aircraft RV-8 kits. > > IF YOU WISH TO UNSUBSCRIBE, PLEASE SEND AN EMAIL TO : > > rv8list-unsubscribe(at)egroups.com > > > > _____ > > * To visit your group on the web, go to: > http://groups.yahoo.com/group/rv8list/ > > * To unsubscribe from this group, send an email to: > rv8list-unsubscribe(at)yahoogroups.com > > > <http://docs.yahoo.com/info/terms/> . > > > [Non-text portions of this message have been removed] > > > > Information exchange for builders of Vans Aircraft RV-8 kits. > > IF YOU WISH TO UNSUBSCRIBE, PLEASE SEND AN EMAIL TO : > > rv8list-unsubscribe(at)egroups.com > > > Buy Ink Cartridges or Refill Kits for your HP, Epson, Canon or Lexmark > Printer at MyInks.com. Free s/h on orders $50 or more to the US & Canada. > http://www.c1tracking.com/l.asp?cid=5511 > http://us.click.yahoo.com/mOAaAA/3exGAA/qnsNAA/1yWplB/TM > > > To visit your group on the web, go to: > http://groups.yahoo.com/group/rv8list/ > > To unsubscribe from this group, send an email to: > rv8list-unsubscribe(at)yahoogroups.com > > http://docs.yahoo.com/info/terms/ > > > -- is subject to a download and archival fee in the amount of $500 ________________________________________________________________________________
From: "Bob n' Lu Olds" <oldsfolks(at)aol.com>
Subject: Re:Brake stuff
Date: Jan 04, 2004
I flew our RV-4 off our 1100' grass strip the first flight. I went to a friends longer(2300')grass strip for the first few landings and all went well without any special break-in for the brakes. You shouldn't overheat them before they have a chance to temper the pads,a few landings should do that. It usually doesn't take much braking for the RV, if you slow it down for landing. My opinion only. Bob Olds RV-4 , N1191X A&P , EAA Tech. Counselor Charleston,Arkansas Real Aviators Fly Taildraggers ________________________________________________________________________________
Date: Jan 04, 2004
From: Richard Dudley <rhdudley(at)att.net>
Subject: Re: manual engine pre-oiler
Hi Pete, I am interested in your means of pre-oiling and have a couple of questions: - When you mention a Home Depot pressure pump do you mean a pump type garden sprayer or some other type of pressure pump? - What is the pre-oiler orifice on the engine? I suppose the location may be different on an O-320 but what is the generic opening? I have heard of using the oil pressure opening on the engine. Thanks. Regards, Richard Dudley -6A myriad of finishing details ptjohn(at)comcast.net wrote: > > > I've used a pressure pump from Home Depot a couple times and it works great -- and it only costs a fraction of the Aircraft Spruce pre-oiler. All you do is pour the oil in, pump it up, plug it in, and go off and do something else for a while. I've used it on an O-235 engine and the wand fitting fits very nicely into the pre-oiler orifice. You'd have to check on different engines and possibly do a little mode to get it to fit. > Pete > N266PJ (a 1/2 scale Corsair -- about to pick up an RV-8 kit) > ________________________________________________________________________________
From: RVEIGHTA(at)aol.com
Date: Jan 04, 2004
Subject: Re: Flap motor failure
I've checked for abrasion marks against the side panel and fuselage and don't see any evidence of rubbing. Walt ________________________________________________________________________________
From: "ryan gottlieb" <gottliebmk(at)msn.com>
Subject: new member introduction
Date: Jan 04, 2004
Hello, I am a new member. My name is Ryan Gottlieb. I am in DurhamNC and hope to buy the RV 10 kit when I can afford the time, space and money. Are any of you in the NC triangle area? Ryan Ryan Gottlieb Gottlieb Dental Laboratory 5132 Kenwood Road Durham, NC 27712 (919) 471-6420 Working moms: Find helpful tips here on managing kids, home, work and yourself. ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Jan 04, 2004
Subject: Re: Flap motor failure
I have had flap motor problems several times. Usually they just refuse to go down. I land with no flaps ... sometime later they start working again. So far the motor has not quit completely. Len Leggette, RV-8A Greensboro, NC N910LL 188 hrs ________________________________________________________________________________
From: "Larry Pardue" <n5lp(at)warpdriveonline.com>
Subject: Re: F-794A lower horizontal stabilizer/fuselage fairing
Date: Jan 04, 2004
> > attach this fairing to the fuselage. The plans call for countersinking the longeron for # 6 screws and dimpling the fairing. Lookslike the countersink will go almost all the way thru longeron which would leave little room for the 6/32 threads.Bob Thaxton, RV-7QB, Indiana > > > I thought there had to be a better way and my solution was to simply bond the fairings in place with good ol proseal. This provides the slickest means possible of attaching the fairings, I don't understand how you inspect that area. Rebond every annual? Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net ________________________________________________________________________________
From: "Tim Lewis" <timrv6a(at)earthlink.net>
Date: Jan 04, 2004
Subject: Cracked AN470AD4 rivets when using a pneumatic squeezer.
tests=DATE_IN_FUTURE_03_06 Listers, While doing some riveting on my -10 rudder I've run in to a situation that I've not seen before. I'm seeing a crack on the side of the shop head of many of my AN470AD4-x rivets. Please see the photo at http://www.geocities.com/timrv6a/SqueezedAN470AD4-5.jpg . The situation: - This rivet is from the rudder spar web. - It's an AN470AD4-5 - It was squeezed using a pneumatic rivet squeezer with a 3" yoke. -- The flat die used to form the shop head was ground so as to be at a slight angle (vs perfectly perpendicular to the shop head). This compensates for the "spring" of the 3" yoke when squeezing #4 rivets. - The crack appears not to continue thru the center of the shop head -- it APPEARS to only involve the outer layer of the shop head. - There is no crack in the factory head. - When I drive the rivets with my rivet gun I don't see this shop head cracking phenomena. - I didn't see this phenomena while building my -6, but I used only a hand squeezer and rivet gun on that plane. - Is this shop head crack common when a pneumatic squeezer is used? - Is it anything to worry about? Thanks, Tim Lewis -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 600 hrs RV-10 #40059 under construction http://www.geocities.com/timrv6a -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD - 600 hrs RV-10 #40059 under construction http://www.geocities.com/timrv6a ________________________________________________________________________________
From: "David Stafford" <dstafford98(at)bellsouth.net>
Subject: Flap motor failure
Date: Jan 04, 2004
Jerry, Yep, I had to clean the flap motor twice in 150 hours. I sure would like to know why this happens to some and not others. David Stafford -6 flying ========================================= From: Jerry2DT(at)aol.com Subject: RV-List: Flap motor failure Listers... Recently we've repaired the electric flap motor in our RV6a twice in 30 hours. Upon searching the archives I see others have had the problem, consisting of goop accumulating on the brushes. I've asked the manufacturer of the motor about it and they are "unaware of any problem", and suggested I just "continue what you're doing to fix it". I guess this means disassembly every 30 hours or so. Both times it has failed the flaps were in the up position, and we were close to home, luckily. The first time, it did give a bit of warning with intermittent flap operation, the second time it just plain quit. I would like to ask others who have experience with this problem to weigh in, either on this board or by email, so I can give them a better idea of the scope of the problem. Thanks to all. Jerry Cochran -6a flying -6a building ________________________________________________________________________________
From: "Tim Lewis" <timrv6a(at)earthlink.net>
owner-rv-list-server(at)matronics.com
Date: Jan 04, 2004
Subject: Re: FAB-360 Airbox RV6-A
tests=DATE_IN_FUTURE_03_06 > List: I am running into a clearance problem with the back of my > airbox being to close to the nose gear? What have other builders done? > In any case it appears I will need to modify the air filter base to > fit around the drain in my carburetor......correct? > I have a 0360-A1A and any help would be greatly > appreciated. > Tom in Ohio > I had the same problem. Had to cut a pretty good sized notch out of the bottom rear edge of the FAB to clear the nose gear. Then I had to enlarge the notch (twice) to keep the nose gear when the gear from hitting the FAB when the nose gear flexes during operation. Tim -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 600 hrs RV-10 #40059 under construction http://www.geocities.com/timrv6a ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)QCBC.ORG>
Subject: Re: Cracked AN470AD4 rivets when using a pneumatic squeezer.
tests=DATE_IN_FUTURE_03_06
Date: Jan 04, 2004
Get a fresh supply of rivets. How is the head marked? Cy Galley, TC - Chair, Emergency Aircraft Repair, Oshkosh Editor, EAA Safety Programs cgalley(at)qcbc.org or experimenter(at)eaa.org Always looking for articles for the Experimenter ----- Original Message ----- From: "Tim Lewis" <timrv6a(at)earthlink.net> Subject: RV-List: Cracked AN470AD4 rivets when using a pneumatic squeezer. tests=DATE_IN_FUTURE_03_06 > > Listers, > > While doing some riveting on my -10 rudder I've run in to a situation that > I've not seen before. I'm seeing a crack on the side of the shop head of > many of my AN470AD4-x rivets. Please see the photo at > http://www.geocities.com/timrv6a/SqueezedAN470AD4-5.jpg . > > The situation: > - This rivet is from the rudder spar web. > - It's an AN470AD4-5 > - It was squeezed using a pneumatic rivet squeezer with a 3" yoke. > -- The flat die used to form the shop head was ground so as to be at a > slight angle (vs perfectly perpendicular to the shop head). This > compensates for the "spring" of the 3" yoke when squeezing #4 rivets. - > The crack appears not to continue thru the center of the shop head > -- it APPEARS to only involve the outer layer of the shop head. > - There is no crack in the factory head. > - When I drive the rivets with my rivet gun I don't see this shop head > cracking phenomena. - I didn't see this phenomena while building my -6, > but I used only a hand squeezer and rivet gun on that plane. > > - Is this shop head crack common when a pneumatic squeezer is used? > - Is it anything to worry about? > > Thanks, > > Tim Lewis > > -- > Tim Lewis -- HEF (Manassas, VA) > RV-6A N47TD -- 600 hrs > RV-10 #40059 under construction > http://www.geocities.com/timrv6a > -- > Tim Lewis -- HEF (Manassas, VA) > RV-6A N47TD - 600 hrs > RV-10 #40059 under construction > http://www.geocities.com/timrv6a > > ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: manual engine pre-oiler
Date: Jan 04, 2004
You are talking of pre-oiling before first engine start? Is it not satisfactory to take out a plug from each cylinder and spin the engine until the oil pressure builds? - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Richard Dudley [mailto:rhdudley(at)att.net] > Sent: Sunday, January 04, 2004 5:18 PM > To: rv-list(at)matronics.com > Subject: Re: RV-List: manual engine pre-oiler > > > > Hi Pete, > > I am interested in your means of pre-oiling and have a couple of > questions: > > - When you mention a Home Depot pressure pump do you mean a > pump type garden sprayer or some other type of pressure pump? > > - What is the pre-oiler orifice on the engine? I suppose the > location may be different on an O-320 but what is the generic > opening? I have heard of using the oil pressure opening on > the engine. > > Thanks. > > Regards, > > Richard Dudley > -6A myriad of finishing details > > ptjohn(at)comcast.net wrote: > > > > > > I've used a pressure pump from Home Depot a couple times and it > > works great -- and it only costs a fraction of the Aircraft Spruce > > pre-oiler. All you do is pour the oil in, pump it up, plug > it in, and > > go off and do something else for a while. I've used it on an O-235 > > engine and the wand fitting fits very nicely into the pre-oiler > > orifice. You'd have to check on different engines and > possibly do a > > little mode to get it to fit. Pete N266PJ (a 1/2 scale Corsair -- > > about to pick up an RV-8 kit) ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Re: Cracked AN470AD4 rivets when using a pneumatic squeezer.
tests=DATE_IN_FUTURE_03_06
Date: Jan 04, 2004
I think maybe you need to set those "improved" rivet sets and try the "std" items and see what your results are. That's where I'd start in trying to isolate the cause of your cracked shop heads. I use a pneumatic squeezer with air pressure 110psi and never crack any rivets. David ----- Original Message ----- From: "Tim Lewis" <timrv6a(at)earthlink.net> Subject: RV-List: Cracked AN470AD4 rivets when using a pneumatic squeezer. tests=DATE_IN_FUTURE_03_06 > > Listers, > > While doing some riveting on my -10 rudder I've run in to a situation that > I've not seen before. I'm seeing a crack on the side of the shop head of > many of my AN470AD4-x rivets. Please see the photo at > http://www.geocities.com/timrv6a/SqueezedAN470AD4-5.jpg . > > The situation: > - This rivet is from the rudder spar web. > - It's an AN470AD4-5 > - It was squeezed using a pneumatic rivet squeezer with a 3" yoke. > -- The flat die used to form the shop head was ground so as to be at a > slight angle (vs perfectly perpendicular to the shop head). This > compensates for the "spring" of the 3" yoke when squeezing #4 rivets. - > The crack appears not to continue thru the center of the shop head > -- it APPEARS to only involve the outer layer of the shop head. > - There is no crack in the factory head. > - When I drive the rivets with my rivet gun I don't see this shop head > cracking phenomena. - I didn't see this phenomena while building my -6, > but I used only a hand squeezer and rivet gun on that plane. > > - Is this shop head crack common when a pneumatic squeezer is used? > - Is it anything to worry about? > > Thanks, > > Tim Lewis > > -- > Tim Lewis -- HEF (Manassas, VA) > RV-6A N47TD -- 600 hrs > RV-10 #40059 under construction > http://www.geocities.com/timrv6a > -- > Tim Lewis -- HEF (Manassas, VA) > RV-6A N47TD - 600 hrs > RV-10 #40059 under construction > http://www.geocities.com/timrv6a > > ________________________________________________________________________________
From: Larygagnon(at)aol.com
Date: Jan 04, 2004
Subject: Re: Electric seat heat
My shop does seat heater installation for new car dealers so I added a set of heaters to my RV6. I carry Rosta, Check Corp, and Katskin. There are some with Carbon fiber heating elements and some with resistance wire. Those with one temperature usually don't have a control module (box) but the ones that do are small and easily hidden and are very reliable. Some units are custom fit and others are universal and have to be trimmed to the particular application. Switches are round, rectangular or square all with the seat heater logo. Most are fused with 6.5 amp fuses but I can check the specs to see what they draw. I can offer them to anyone on the list at reduced pricing. Contact me off list if I can answer any questions. Larry Gagnon N6LG 39.8 hours ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: CHT #4 and oil cooler placement...
Date: Jan 05, 2004
Mark, We hCHT been there with our RV-8A and 200hp IO-360A1B6. Our history is as follows: Initially installed the Positech oil cooler recommeded by Vans, on the Left rear baffle per Van's recommendations. We were consistently running high oil temps. Positech replaced the original oil cooler with there improved model (at no charge). The new oil cooler eliminated the air damming that was due to the min clearence on the cooling lines in the original oil cooler. But being experimentors were made a bracket for the oil cooler and mounted on the right side of the firewall and made a plenum which we attached a 3" SCAT tube to the new left rear baffle. We still had high oil temps - In working with Positech (Brain really supported our effort to get lower oil temps) he suggested that we were getting to much air resistance from the SCAT tube (due to length and bends). We relocated the improved oil cooler to the left rear baffle and have not had a problem with high oil temps since. We do see Cyl # 3's CHT about 5-10 degrees Cyl higher than Cyls 1 & 2 . Cyl # 4 on the other hand is always about 10-20 degrees Cel cooler than the other cyls. A number of RV-8 builders, with the IO-360, have said they experience the same situation. The consensus is the due the oil cool directly behind #4 it is getting better cooling. Chuck & Dave Rowbotham RV-8A >From: czechsix(at)juno.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: CHT #4 and oil cooler placement... >Date: Sat, 3 Jan 2004 15:55:25 -0600 > > >Guys, > >For those of you flying, do you find that the CHT on #4 (left aft >cylinder) tends to be the hottest? I've got an -8A with O-360-A1A if >that makes a difference, but I'd assume it's the same trend for any >Lycoming installation.... > >My reason for asking is that I'm pondering the placement of my oil >cooler. I plan to hang it on the firewall or engine mount and feed it >via a SCAT off the back baffle. In looking at the "normal" location of >mounting the cooler on the left side just behind cylinder #4, it seems to >me that it would exacerbate any cooling problems here because it would >allow some air to escape through the cooler that would otherwise go down >behind #4 and cool the critical exhaust port area. > >I know the cooler won't fit on the RH side aft baffle, but since I'm not >mounting it on the baffle I could take the air off the RH side if it made >any difference in keeping the #4 CHT's more in line with the other jugs. > >Thanks as always, > >--Mark Navratil >Cedar Rapids, Iowa >RV-8A N2D FWF stuff.... > > Tired of slow downloads? Compare online deals from your local high-speed providers now. https://broadband.msn.com ________________________________________________________________________________
From: Larygagnon(at)aol.com
Date: Jan 04, 2004
Subject: Re: Flap motor failure
Mine failed at 8 hours and again at 29 hours. I was told some motors had too much grease in them and it was working its way up to the brush area and contaminating it. I broke a brush the second time trying to clean it but Van's gave me one to replace it. I've got another 10 hours on and so far so good. Larry Gagnon RV6 N6LG 39 hrs ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: Electric seat heat
Date: Jan 04, 2004
Guys, I'm just not understanding all this focus on heated seats. Seems to me that they add cost and complexity when it's something you're only going to use occasionally. I think a MUCH better solution is to choose any of the products from Gerbings, namely their motorcycle products, and be done with it. That way the vest, jacket, gloves, or seatpad can be used for other things. I would submit that you or your passengers would be much warmer wearing a heated jacket liner ($199, http://www.gerbing.com/pages/clothing/jl.html) than merely sitting on a heated pad. If heated seats is what you want Gerbings also offers those, called "heated stadium cusion". Anyway, check www.gerbings.com. Randy Lervold RV-8, with 12v power socket in front and back for whatever electrical appliance you want. ________________________________________________________________________________
Date: Jan 04, 2004
From: "thomas a. sargent" <sarg314(at)earthlink.net>
Subject: Re: manual engine pre-oiler
Larry: Well, that's an issue too, but no. I was thinking about a device to pressurize the oil system before each and every engine start. That is what the Oilamatic product I referred to is intended to do. Larry Bowen wrote: > >You are talking of pre-oiling before first engine start? Is it not >satisfactory to take out a plug from each cylinder and spin the engine >until the oil pressure builds? > >- >Larry Bowen >Larry(at)BowenAero.com >http://BowenAero.com > > > > ________________________________________________________________________________
From: Imfairings(at)aol.com
Date: Jan 04, 2004
Subject: Re: Fairings, which ones
Jeff, your name sure is familiar. We may have done business before. My intersection fairings are based on Van's pressure recovery wheel pants and gear leg fairings. For a look at my wed site see www.fairings-etc.com Bob ________________________________________________________________________________
From: Larygagnon(at)aol.com
Date: Jan 05, 2004
Subject: Re: manual engine pre-oiler
In a message dated 1/4/04 11:41:15 PM, sarg314(at)earthlink.net writes: Larry: Well, that's an issue too, but no. I was thinking about a device to pressurize the oil system before each and every engine start. That is what the Oilamatic product I referred to is intended to do. >> I used an Accusump unit many years ago in a race car. It was an aluminum cylinder with a valve on the end plumbed into the oil system. You could fill it with oil (Quart) and pressurize the cylinder with air so that on initial start up you would have oil flowing before the engine ever turned over, After the engine was running the oil pressure would repressurize the cylinder and before you shut down the engine you could shut off the valve to have it available later for restarting. Probably available at a speed shop. Worked great on the race car but I don't know if it's necessary on our engines? Mine gets pressure instantly on start up. Larry ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Flap motor failure
Date: Jan 04, 2004
I'm curious...among those who have experienced flap motor failure, how many times did you extend/retract your flaps before the first failure occurred? Estimate if possible. I haven't flown yet, but I've had my flaps up/down easily 50-100 times. Is it the in-flight air load on the flaps that plays a part, do you think? Is there a direction in which they always fail, like they always fail when trying to extend flaps? Just curious...sorry to bombard everybody with questions, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: <Larygagnon(at)aol.com> Subject: Re: RV-List: Flap motor failure > > Mine failed at 8 hours and again at 29 hours. I was told some motors had too > much grease in them and it was working its way up to the brush area and > contaminating it. I broke a brush the second time trying to clean it but Van's > gave me one to replace it. I've got another 10 hours on and so far so good. > > Larry Gagnon RV6 N6LG 39 hrs > > ________________________________________________________________________________
Date: Jan 04, 2004
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: F-794A lower horizontal stabilizer/fuselage fairing
One should be able to take off the fibreglass fairing from the top of the stab and inspect that way. There should be ample access to see everything of importance looking from the top with a mirror, etc. Sounds like a slick idea to me - but too late now for my -6A. Jim Oke RV-6A C-GKGZ Wpg., MB ----- Original Message ----- From: "Larry Pardue" <n5lp(at)warpdriveonline.com> Subject: Re: RV-List: Re: F-794A lower horizontal stabilizer/fuselage fairing > > > > > > > attach this fairing to the fuselage. The plans call for countersinking the > longeron for # 6 screws and dimpling the fairing. Lookslike the countersink > will go almost all the way thru longeron which would leave little room for > the 6/32 threads.Bob Thaxton, RV-7QB, Indiana > > > > > > I thought there had to be a better way and my solution was to simply bond > the fairings in place with good ol proseal. This provides the slickest > means possible of attaching the fairings, > > I don't understand how you inspect that area. Rebond every annual? > > Larry Pardue > Carlsbad, NM > > RV-6 N441LP Flying > http://n5lp.net > ________________________________________________________________________________
From: LeastDrag93066(at)aol.com
Date: Jan 05, 2004
Subject: light weight propellers
Hi All, I had an interesting conversation with an engineer at Lycoming recently about the non-counterweighted crankshaft Lycoming O-360 engine. According to the Lycoming engineer, a light weight propeller can cause the harmonic vibrations of the engine to be reduced into the normal RPM operating range of the engine. What was interesting was that the problems occur in the accessory case gears in the engine. The engineer said that the harmonic in the accessory case gears can cause the magneto(s) to fail and the fuel pump to fail. The Lycoming engineer said that Hartzell, Sensenich and MT Propellers have been approved by Lycoming. Therefore, they do not have this harmonic problem in the normal RPM operating range. The engineer also said that they normally test the manufactures propeller on their engine when one of the Lycoming distributors is planning to sell that propeller with their Lycoming engine. The Lycoming engineer I talked to did not know what an Aerocomposite or Whirlwind propeller was. He indicated that they had not been tested by Lycoming. The conversation trigger two items for me. 1.) A previous posting by someone with a fixed pitch propeller on a Lyc. 360 who had magneto failures and had installed an electronic ignition. It would be worthwhile for this person to call Lycoming and have a talk with them, himself. 2.) I briefly flew my RV-3 with the Lycoming O-290 with an underpitched fixed pitch propeller at 3200 RPM. I say briefly because the wet compass started rotating at about 60 RPM. Now I know where the high frequency vibration originated. The accessory case gears. Very bad. Jim Ayers ________________________________________________________________________________
From: "Noel & Yoshie Simmons" <noel(at)blueskyaviation.net>
Subject: Cracked AN470AD4 rivets when using a pneumatic squeezer.
tests=DATE_IN_FUTURE_03_06
Date: Jan 04, 2004
1 thought probably far off but, from the roughness of the face you may want to polish your bucking bars. Noel RV-10 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Tim Lewis Subject: RV-List: Cracked AN470AD4 rivets when using a pneumatic squeezer. tests=DATE_IN_FUTURE_03_06 Listers, While doing some riveting on my -10 rudder I've run in to a situation that I've not seen before. I'm seeing a crack on the side of the shop head of many of my AN470AD4-x rivets. Please see the photo at http://www.geocities.com/timrv6a/SqueezedAN470AD4-5.jpg . The situation: - This rivet is from the rudder spar web. - It's an AN470AD4-5 - It was squeezed using a pneumatic rivet squeezer with a 3" yoke. -- The flat die used to form the shop head was ground so as to be at a slight angle (vs perfectly perpendicular to the shop head). This compensates for the "spring" of the 3" yoke when squeezing #4 rivets. - The crack appears not to continue thru the center of the shop head -- it APPEARS to only involve the outer layer of the shop head. - There is no crack in the factory head. - When I drive the rivets with my rivet gun I don't see this shop head cracking phenomena. - I didn't see this phenomena while building my -6, but I used only a hand squeezer and rivet gun on that plane. - Is this shop head crack common when a pneumatic squeezer is used? - Is it anything to worry about? Thanks, Tim Lewis -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 600 hrs RV-10 #40059 under construction http://www.geocities.com/timrv6a -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD - 600 hrs RV-10 #40059 under construction http://www.geocities.com/timrv6a ________________________________________________________________________________
From: "Tom & Cathy Ervin" <tcervin(at)valkyrie.net>
Subject: Re: FAB-360 Airbox RV6-A tests=DATE_IN_FUTURE_03_06
Date: Jan 05, 2004
Thanks for the help on this Tim. Several builders have done the same thing as it appears to be a common problem not covered in the instructions. How far away from the nose gear did you find worked? Depth of the notch? Thanks, Tom in Ohio ----- Original Message ----- From: "Tim Lewis" <timrv6a(at)earthlink.net> Subject: Re: RV-List: FAB-360 Airbox RV6-A tests=DATE_IN_FUTURE_03_06 > > > > List: I am running into a clearance problem with the back of my > > airbox being to close to the nose gear? What have other builders done? > > In any case it appears I will need to modify the air filter base to > > fit around the drain in my carburetor......correct? > > I have a 0360-A1A and any help would be greatly > > appreciated. > > Tom in Ohio > > > > I had the same problem. Had to cut a pretty good sized notch out of the > bottom rear edge of the FAB to clear the nose gear. Then I had to enlarge > the notch (twice) to keep the nose gear when the gear from hitting the FAB > when the nose gear flexes during operation. > > Tim > -- > Tim Lewis -- HEF (Manassas, VA) > RV-6A N47TD -- 600 hrs > RV-10 #40059 under construction > http://www.geocities.com/timrv6a > > ________________________________________________________________________________
From: "Aaron Villery" <scudrunr1(at)hotmail.com>
Subject: Re: Electric seat heat
Date: Jan 05, 2004
Maybe you haven't been in a car with leather seats in the winter. Seats can get very cold during the winter months especially if they are leather. Because the seat warms before the engine you rely on the seats to keep you warm until the engine temp gets into operating range. Some of us are just addicted to it. Aaron Villery F1 Rocket SN138 ----- Original Message ----- From: "Randy Lervold" <randy@rv-8.com> Subject: Re: RV-List: Electric seat heat > > Guys, I'm just not understanding all this focus on heated seats. Seems to me > that they add cost and complexity when it's something you're only going to > use occasionally. I think a MUCH better solution is to choose any of the > products from Gerbings, namely their motorcycle products, and be done with > it. That way the vest, jacket, gloves, or seatpad can be used for other > things. > > I would submit that you or your passengers would be much warmer wearing a > heated jacket liner ($199, http://www.gerbing.com/pages/clothing/jl.html) > than merely sitting on a heated pad. If heated seats is what you want > Gerbings also offers those, called "heated stadium cusion". > > Anyway, check www.gerbings.com. > > Randy Lervold > RV-8, with 12v power socket in front and back for whatever electrical > appliance you want. > > ________________________________________________________________________________
From: JSannizzar(at)aol.com
Date: Jan 05, 2004
Subject: Re: Flap motor failure
Dan, Sounds like you may be questioning your motor before it ever leaves the ground. I am in the planning stages right now. Getting tools and shop ready for emp kit (-7) as we type. I like Piper style flaps. With all this talk of flap motor failure, I have been thinking of going "the other way". Question: Would you reconsider electric flaps in lieu of manual if you had to do it all over again? John Sannizzaro, KPYM N357JS Planning stages ________________________________________________________________________________
From: kevin(at)mannon.org
Subject: Al Haynes needs our help
Date: Jan 05, 2004
Al Haynes, who was the Captain of United flight 232, has had an impact on many of us in aviation. Now, his daughter needs our help. Here is a link to the story on ANN: http://www.aero-news.net/news/commair.cfm?ContentBlockID=ba9cc480-07c7-4bcb- 916d-785e7b56d347&Dynamic=1 For those who don't know about this flight or Capt. Haynes, here are a couple of links: http://www.avweb.com/news/profiles/182969-1.html http://www.panix.com/~jac/aviation/haynes.html ________________________________________________________________________________
From: kevin(at)mannon.org
Subject: Al Haynes needs our help
Date: Jan 05, 2004
Al Haynes, who was the Captain of United flight 232, has had an impact on many of us in aviation. Now, his daughter needs our help. Here is a link to the story on ANN: http://www.aero-news.net/news/commair.cfm?ContentBlockID=ba9cc480-07c7-4bcb- 916d-785e7b56d347&Dynamic=1 For those who don't know about this flight or Capt. Haynes, here are a couple of links: http://www.avweb.com/news/profiles/182969-1.html http://www.panix.com/~jac/aviation/haynes.html ________________________________________________________________________________
From: RVEIGHTA(at)aol.com
Date: Jan 05, 2004
Subject: Flap Motor Failure
In my case, at about 30 hours flying time, the flaps were intermittent. I first noticed it one day when, after extending the flaps to half on base, I clicked the switch for full flaps on final. Nothing happened. When I landed the flaps worked perfectly. I removed the left side panel to check for any travel obstructions and found none. I also checked the switch and all wiring from the switch to the motor. Everything checked out ok, so I continued to fly. I also continued to have problems, sometimes the flaps would not extend at all, sometimes I could only get half flaps, and sometimes they worked perfectly. Now, at 54 hours, I lined up on downwind and as I turned to base I clicked the switch for half flaps and got nothing. They just refused to move. My guess is that one of the brush springs has popped loose again, like the last time. Man, what I wouldn't give for manual flaps! Walt Shipley ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Re: Flap motor failure
Date: Jan 05, 2004
John, While not addressed to us - I would like to provide our recommendation. Go with the electric flags - they reduce your workload. Chuck & Dave Rowbotham RV-8A - 230 hrs - KWST >From: JSannizzar(at)aol.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: Flap motor failure >Date: Mon, 5 Jan 2004 06:50:05 EST > > >Dan, > >Sounds like you may be questioning your motor before it ever leaves the >ground. I am in the planning stages right now. Getting tools and shop ready >for emp >kit (-7) as we type. > >I like Piper style flaps. With all this talk of flap motor failure, I have >been thinking of going "the other way". > >Question: Would you reconsider electric flaps in lieu of manual if you had >to >do it all over again? > >John Sannizzaro, KPYM >N357JS >Planning stages > > ________________________________________________________________________________
From: "Ronnie Brown" <romott(at)adelphia.net>
Subject: Electric Seat Heat
Date: Jan 05, 2004
Another approach is a $35 12vdc electric blanket like: http://www.skilimited.com/xq/asp/clickpath./base_no.VE-240/str_base_no.VE-24 0,/header_title.Keyword+Search/page_name.search/keyword_results.asp/search_t ype.blanket/ShowImages.yes/sq.0/cont.1/intPgNo.1/qx/product.htm You only carry it when the weather is cold and you are carrying a passenger. Otherwise, no changes to your wt/bal or system complexity. ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Ground block
Date: Jan 02, 2004
How about - Bob Knockells - Aero Electric >From: "Darwin N. Barrie" <ktlkrn(at)cox.net> >Reply-To: rv-list(at)matronics.com >To: , , >, >Subject: RV-List: Ground block >Date: Thu, 1 Jan 2004 23:25:02 -0700 > > >I was preparing to order a ground block from B&C and noticed they are out >of stock till "late January." Anyone have another source for these? > >Darwin N. Barrie >Chandler AZ > > Expand your wine savvy and get some great new recipes at MSN Wine. http://wine.msn.com ________________________________________________________________________________
From: "Tom Andersen" <tandersen(at)triad.rr.com>
Subject: Seat Heater sources
Date: Jan 05, 2004
Hi Gert, Portable seat heaters are sold to snowmobilers to lay on their snowmobile seats and plug into 12v power outlets. I'm going to say check with JC Whitney or snowmobile accessory stores on the net. I've seen units for around $100. I found one for motorcycles at $159. http://quietridge.com/pics.html and for two seats http://quietridge.com/hotrider.html I've disassembled the heated seats on my 99 Subaru Forester (to modify their feel) and can say that the heating element is just a piece of felt with very fine wires (probably Nichrome) threaded through the felt, and laid just underneath the seat cover itself. For the cheapest heated seats, I'd say go to a junkyard and look for Subaru's as lots of them came with the winter weather package. Usually there were wiper de-icer grids on the windshield just under the wipers that were the most visible part of the winter weather package. Also heated mirrors were included. On the Forester the seat switches were in the center console. If you could find one you could get the switches too. Tom Andersen Greensboro NC Grumman Cheetah N22BA Would like to buy RV-6A. ________________________________________________________________________________
Date: Jan 05, 2004
From: Altoq <altoq(at)direcway.com>
Subject: Re: manual engine pre-oiler
Here is a link you might want to consider http://www.accusump.com/acc_products/acc_turboiler.htm John D. ----- Original Message ----- From: "thomas a. sargent" <sarg314(at)earthlink.net> Subject: Re: RV-List: manual engine pre-oiler > > Larry: > Well, that's an issue too, but no. I was thinking about a device > to pressurize the oil system before each and every engine start. That > is what the Oilamatic product I referred to is intended to do. > > Larry Bowen wrote: > > > > >You are talking of pre-oiling before first engine start? Is it not > >satisfactory to take out a plug from each cylinder and spin the engine > >until the oil pressure builds? > > > >- > >Larry Bowen > >Larry(at)BowenAero.com > >http://BowenAero.com > > > > > > > > > > ________________________________________________________________________________
Date: Jan 05, 2004
From: SportAV8R(at)aol.com
Subject: Re: Electric seat heat
In a message dated 1/4/2004 11:38:39 PM Eastern Standard Time, randy@rv-8.com writes: > Guys, I'm just not understanding all this focus on heated seats. Seems to me > that they add cost and complexity when it's something > you're only going to > use occasionally. Trust me; if you sit on TemperFoam seats, you will want and/or use heated seats every cold day you enter the cockpit. I don't have heated seats (yet) and my temperfoam seats are like a cement park bench until my butt warms them sufficiently. Also, until I sink down a bit into the warmed cushions, I have to keep my head cocked to one side a bit so I don't bump my LightSpeeds on the canopy. You wouldn't think a 3 inch thick seat could be so much trouble, but they are nice when they finally reach normal operating temperature :-) -Bill RV-6A ________________________________________________________________________________
From: "Darwin N. Barrie" <ktlkrn(at)cox.net>
Subject: Re: Al Haynes needs our help
Date: Jan 05, 2004
Many don't know this about Al Haynes but his other passion in life is Little League Baseball. I too share that passion as a Little League Baseball umpire. Each year we have a "road trip" to San Bernardino CA for the Western Region LL tournament. One of the highlights is seeing Al Haynes there volunteering for what ever he is needed for. He is one of the nicest people you could ever meet. Hopefully Little League will have a full staff today in their western offices and I plan to see if they are doing anything toward a fund raiser. This is truly a deserving cause. After, he is one of our own. Darwin N. Barrie Chandler AZ ----- Original Message ----- From: <kevin(at)mannon.org> Subject: RV-List: Al Haynes needs our help > > Al Haynes, who was the Captain of United flight 232, has had an impact on > many of us in aviation. Now, his daughter needs our help. Here is a link > to the story on ANN: > http://www.aero-news.net/news/commair.cfm?ContentBlockID=ba9cc480-07c7-4bcb- > 916d-785e7b56d347&Dynamic=1 > > For those who don't know about this flight or Capt. Haynes, here are a > couple of links: > http://www.avweb.com/news/profiles/182969-1.html > http://www.panix.com/~jac/aviation/haynes.html > > ________________________________________________________________________________
From: "Scott Brown" <scottbrown(at)precisionjet.com>
Subject: Upper and lower Gearleg intersection fairings
Date: Jan 05, 2004
Listers, Where can I find RV4 upper and lower gearleg intersection fairings? Scott ________________________________________________________________________________
Date: Jan 05, 2004
Subject: Re: Flap motor failure
From: Denis Walsh <denis.walsh(at)comcast.net>
I suspect a supplier change or different vendor. My motor has several thousand cycles with no problems. It was delivered around 1995 or 1996. I never returned it for a swap as offered by Vans. I always use flaps for landing and takeoff. 1300 hours and 2300 landings logged. > From: "Dan Checkoway" <dan(at)rvproject.com> > Reply-To: rv-list(at)matronics.com > Date: Sun, 4 Jan 2004 21:17:34 -0800 > To: > Subject: Re: RV-List: Flap motor failure > > > I'm curious...among those who have experienced flap motor failure, how many > times did you extend/retract your flaps before the first failure occurred? > Estimate if possible. > > I haven't flown yet, but I've had my flaps up/down easily 50-100 times. Is > it the in-flight air load on the flaps that plays a part, do you think? > > Is there a direction in which they always fail, like they always fail when > trying to extend flaps? > > Just curious...sorry to bombard everybody with questions, > )_( Dan > RV-7 N714D > http://www.rvproject.com > > ----- Original Message ----- > From: <Larygagnon(at)aol.com> > To: > Subject: Re: RV-List: Flap motor failure > > >> >> Mine failed at 8 hours and again at 29 hours. I was told some motors had > too >> much grease in them and it was working its way up to the brush area and >> contaminating it. I broke a brush the second time trying to clean it but > Van's >> gave me one to replace it. I've got another 10 hours on and so far so > good. >> >> Larry Gagnon RV6 N6LG 39 hrs >> >> > > > > > > ________________________________________________________________________________
Date: Jan 05, 2004
From: Dave Bristol <bj034(at)lafn.org>
Subject: Re: Flap motor failure
I have to disagree. Electric flaps will INCREASE the workload. Once you push the switch you have to then hold it for some time and then look an an indicator (or out the side window) to see where they are. With manual you just pull the handle and you know exactly where the flaps are set without ever taking your eyes off your flying. On short final I've got more important things to do. And of course I'll never have a bad motor. Dave >Go with the electric flags - they reduce your workload. > > > > > ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: Flap motor failure-Now manual flaps
Date: Jan 05, 2004
Ahh, you new kids with the snap together kits are forgetting your roots;-) If you really want to go manual, just order the RV-6/A parts. Van's will still supply them. The electric vs manual flap debate used to flare up as often as tip-up vs slider. You might still find someone who wants to convert to electric that will swap parts. Regards, Greg Young - Houston (DWH) RV-6 N6GY - project Phoenix Navion N5221K - just an XXL RV-6A > > John, electric flaps are now standard on the kits. In thinking about it > though, the geometry of the stock flap attach weldment just may offer an > alternative to those wanting to go manual. If you wanted to use a center > actuator arm you would have to redesign the flap motor cover, side covers > and maybe the aft vertical support. You spend some time, anyway, > fabricating these parts. Once again, you may spend a little more > time than > might think fabricating the required elements of the system within the > existing structure rather than from a black sheet of paper. > > If you want some pics of what the 7 supports and tunnel covers > look like in > this area, let me know off list and I'll post a couple. > > ________________________________________________________________________________
From: "Ken Brooks" <kenbrooks(at)charter.net>
Subject: WhirlWind 151 Prop - was light weight propellers
Date: Jan 05, 2004
In my recent post about my WhirlWind 151-series 3-blade prop, I forgot to mention that in accordance with a strong recommendation from Bart Lalonde at AeroSport Power, my I0-360-B1B does have the counterbalanced crank. As Jim Ayers posted concerns recently about light weight propellers and accessory case vibration issues, I, too, was concerned about the same and therefore decided to shell out the extra $2500 for the counterbalanced crank (OUCH!). I think that should take care of the problem. For people on a tighter budget, you can't beat the (I)O-360-A1A with the Hartzell 2-blade. Just my opinion. Ken Brooks Roscoe, IL ________________________________________________________________________________
Subject: FOR SALE : RV-6 / 6a kit
Date: Jan 05, 2004
From: "Kuebler, Scott" <skuebler(at)CANNONDESIGN.COM>
RV-6 / 6a kit for sale. Empennage: Complete except for fiberglass tips. Includes electric elevator trim kit. All parts are alodined and primed with Marhyde primer. Wings & Phlogiston Spar: Both skeletons assembled. All skins ready for final riveting. Both tanks are complete and sealed. Flaps and ailerons complete, but not fitted. Includes electric aileron trim kit. All parts are alodined and primed with Deft epoxy primer (Mil-P-23377G). Both kits are the pre-punched versions purchased in 1997 & 1998 by myself. Construction is excellent. Preview plans and Orndorff videos are included for both kits. Price: $4750 If all items were purchased separately the price would be more than $6500 for unassembled kits. The tools are not for sale; I will be keeping them to guarantee that I will build another RV in the near future! Scott Kuebler Buffalo, NY 716-695-1987 home 716-510-0318 cell skuebler(at)cannondesign.com ________________________________________________________________________________
Date: Jan 05, 2004
From: Garry Legare <versadek(at)earthlink.net>
Subject: Re: Flap motor failure
Dan, for your own piece of mind you could just take it apart and look for grease at the armature end. It's fairly easy just take your time and use a piece of safety wire to hold the brushes in place. I think the problem relates to an overzealous use of grease when originally assembled. Casper Dan Checkoway wrote: > >I'm curious...among those who have experienced flap motor failure, how many >times did you extend/retract your flaps before the first failure occurred? >Estimate if possible. > >I haven't flown yet, but I've had my flaps up/down easily 50-100 times. Is >it the in-flight air load on the flaps that plays a part, do you think? > >Is there a direction in which they always fail, like they always fail when >trying to extend flaps? > >Just curious...sorry to bombard everybody with questions, >)_( Dan >RV-7 N714D >http://www.rvproject.com > >----- Original Message ----- >From: <Larygagnon(at)aol.com> >To: >Subject: Re: RV-List: Flap motor failure > > > > >> >>Mine failed at 8 hours and again at 29 hours. I was told some motors had >> >> >too > > >>much grease in them and it was working its way up to the brush area and >>contaminating it. I broke a brush the second time trying to clean it but >> >> >Van's > > >>gave me one to replace it. I've got another 10 hours on and so far so >> >> >good. > > >>Larry Gagnon RV6 N6LG 39 hrs >> >> >> >> > > > > ________________________________________________________________________________
From: Oldsfolks(at)aol.com
Date: Jan 05, 2004
Subject: Re: >Re:heated seat maker
In the archives I found : http://www.smarthome.com/9290.html for $30. Bob Olds A&P , EAA Tech. Counselor RV-4 , N1191X , Flying Now Charleston, Arkansas "Real Aviators Fly Taildraggers" ________________________________________________________________________________
From: "Glenn Brasch" <gbrasch(at)earthlink.net>
Subject: Al Haynes Daughter
Date: Jan 05, 2004
http://www.transplants.org/FMPro Here is a direct link to the transplant site, and a way to also make a donation on line. ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Upper and lower Gearleg intersection fairings
Date: Jan 05, 2004
Scott, Try Team rocket Chuck >From: "Scott Brown" <scottbrown(at)precisionjet.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: Upper and lower Gearleg intersection fairings >Date: Mon, 5 Jan 2004 10:25:20 -0500 > > >Listers, > >Where can I find RV4 upper and lower gearleg intersection fairings? > >Scott > > Working moms: Find helpful tips here on managing kids, home, work and yourself. http://special.msn.com/msnbc/workingmom.armx ________________________________________________________________________________
Date: Jan 05, 2004
From: JDaniel343(at)aol.com
Subject: Flap Motor Failure
Mine first acted up at about 50 hours. I looked things over but could not find any faults. continued to fly till the 90 hour mark. I did experience intermittent problems. A good hit on the flap mount usually would fix the problem. At 90 Hours I took the motor apart. It was fairly dirty, don't remember finding grease. I cleaned the armature and brushes, reassembled and haven't had anymore problems in the last 100 hours. I would still go with elec. flaps again just to gain the room. John Danielson RV-6 ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Jan 05, 2004
Subject: Re: Flap motor failure
I haven't noticed any additional workload when deploying the flaps. I hold the switch down and count to 5 for half flaps and to 10 for full flaps. A glance at marks on the end of the aileron are all that is needed to verify the position. 85hrs and no problems with the motor. Cash Copeland RV6 N46FC Hayward, Ca In a message dated 1/5/2004 8:04:16 AM Pacific Standard Time, bj034(at)lafn.org writes: I have to disagree. Electric flaps will INCREASE the workload. Once you push the switch you have to then hold it for some time and then look an an indicator (or out the side window) to see where they are. With manual you just pull the handle and you know exactly where the flaps are set without ever taking your eyes off your flying. On short final I've got more important things to do. And of course I'll never have a bad motor. Dave >Go with the electric flags - they reduce your workload. > > ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Jan 05, 2004
Subject: Carb Vs Fuel Injection
I have ordered a new 360 engine from Aero Sport in Canada. I have to make a decision whether to use a carb or the AFP fuel injection. I am looking for information and opinions about the benefits of AFP fuel injection over the standard carburetor. For those of you that converted from a carb to fuel injection was there any noticeable increase in performance? Were there any major difficulties converting the existing fuel system? Can the carb FAB assy. be used on the F.I. unit? If not, does the F.I. FAB line up with inlet on the cowl? I have a really strong O-360 A1D with about 500hrs since OH powering the airplane now. This engine will be for sale after the new one is installed. Cash Copeland RV6 N46FC 85hrs Hayward, Ca ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Flap motor failure
Date: Jan 05, 2004
> I have to disagree. Electric flaps will INCREASE the > workload. Once you > push the switch you have to then hold it for some time and > then look an > an indicator (or out the side window) to see where they are. It depends how one's plane is designed. I put the flap switch where I can access it without removing my hand from the throttle. Also, I put in full flaps when on downwind. The only time I glance out the window is on takeoff climbs, to insure the flaps have come completely up. I really would not agree about the increased workload. The only partial flap position is for takeoffs. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Jan 05, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Flap motor failure-Now manual flaps
Were manual flaps ever available on the RV8? I love the electric trim on my club's Piper, and I don't have any trouble with the manual flaps, but I can't quite see where the lever would go in an RV8 cockpit. Mickey >Ahh, you new kids with the snap together kits are forgetting your roots;-) >If you really want to go manual, just order the RV-6/A parts. Van's will >still supply them. The electric vs manual flap debate used to flare up as >often as tip-up vs slider. You might still find someone who wants to convert >to electric that will swap parts. ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Flap motor failure-Now manual flaps
Date: Jan 05, 2004
Test reply Bruce www.glasair.org ________________________________________________________________________________
From: "Colt Seavers" <rv7maker(at)hotmail.com>
Subject: Carb Vs Fuel Injection
Date: Jan 05, 2004
Cash, Why are you putting in the new motor 1500 hrs before tbo? Ross Schlotthauer RV-7 finishing >From: JusCash(at)aol.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Carb Vs Fuel Injection >Date: Mon, 5 Jan 2004 14:29:39 EST > > >I have ordered a new 360 engine from Aero Sport in Canada. I have to make >a >decision whether to use a carb or the AFP fuel injection. I am looking for >information and opinions about the benefits of AFP fuel injection over the >standard carburetor. For those of you that converted from a carb to fuel >injection >was there any noticeable increase in performance? Were there any major >difficulties converting the existing fuel system? Can the carb FAB assy. >be used on >the F.I. unit? If not, does the F.I. FAB line up with inlet on the cowl? >I have a really strong O-360 A1D with about 500hrs since OH powering the >airplane now. This engine will be for sale after the new one is installed. > >Cash Copeland >RV6 N46FC 85hrs >Hayward, Ca > > Expand your wine savvy and get some great new recipes at MSN Wine. http://wine.msn.com ________________________________________________________________________________
From: "jack eckdahl" <eckdahl(at)dellmail.com>
Date: Jan 05, 2004
Subject: prop bushings
I have a new Sensenich fixed pitch prop for my RV9A. I also received the prop extension that is included in the prop installation. There are 6 prop bushings on the engine prop flange. On my engine the bushings appear to be installed in various sizes. My question is this: Should all the bushings that came with the engine be the same length? Two of them are almost flush with the engine prop flange, the other 4 protrude into the back of the prop extension. If you have installed the sensenich fixed pitch prop and are familar with this set up I would appreciate any information that you may be able to provide. Jack #90508 -- ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Jan 05, 2004
Subject: Flap Motor Failure (more)
Listers... I'd like to add a bit of info to my original posting and answer some of the questions that came up. We bought our RV6a with about 85 hrs on it, so don't know if the flap problem happened before that. In the next 50 hrs, we had two failures 30 hrs apart. Both times the cause was gunk between the brushes and commutator, preventing contact. Once cleaned, worked perfectly, so had nothing to do with air loads, rubbing on cover sides, etc. Question is, where did the goop come from? The factory engineer at www.MotionSystem.com said this: <> Someone else on the list mentioned possible oil from the gearbox, but ours had no evidence of any on the motor housing or armature where it would have had to run down to the brushes. It looks to me more like copper residue from the brushes. I was very careful to solder wires back together last two times, but am thinking of converting to fast-on terms... :) Would speed up the repair process a lot... I notice the the debate of Elec vs. manual flaps has been reignited, so might as well toss in my .02. I would not mind a bit having manual even if no probs with the motor. About the only redeeming merit I see in electric is that it's "cool" to control them that way. Manuals can be put up or down quicker, never have to fuss with a bad motor, never have to look out the side or do a "count". How about on a go-around? I find it delaying and distracting to raise electric flaps in the case of a botched landing. When I flew with Mike Seager, he raised the flaps on the touch and goes, for safety and convenience. Maybe I'll call Van's and see what a manual kit would cost. Jerry Cochran In cold & wintry Oregon btw... At a gas station today, 18f outside guy just moved here from MN complaining about weather... "I moved here to get away from this S___!!! ________________________________________________________________________________
From: "jack eckdahl" <eckdahl(at)dellmail.com>
Date: Jan 05, 2004
Subject: prop bushings
Please disregard my previous post regarding different sized prop bushings. I found the answer (I think). It is Lycoming Service Instruction 1098G. And as many of you probably already know the engine does come with different sized bushings. Bushing size also depends on the thickness of the flange. Jack #90508. -- ________________________________________________________________________________
From: <ptjohn(at)comcast.net>
Subject: Re: manual engine pre-oiler
Date: Jan 05, 2004
Richard The pump is sold for use in spraying cleaner on a deck. I got mine at Home Depot, but you can get them at any home improvement store. I can't recall the exact price, but it's certainly not over $45 or so. On an O-235, just remove the set screw with a hex wrench (it's at the front of the engine just to the left of center). In the case of my particular pump, when you remove the sprayer head from the plastic wand, the wand will screw directly into the pre-oil orifice. Again, depending on the model of pump and the engine being pre-oiled, you may have to do a little modification to get it to fit. After you have put the oil in the pump, the pressure is built up by pumping. Then set the pump on top of the engine (to help the flow), tape or clamp down the trigger and you're spraying oil into the top of the engine where it can drain throughout the case down to the sump. Hope that helps. Next time I'm up at the airport I'll take a pic of it and post it. It's very simple. Pete ________________________________________________________________________________
From: <ptjohn(at)comcast.net>
Subject: Re: manual engine pre-oiler
Date: Jan 05, 2004
Then the process I'm talking about wouldn't be what you're looking for. I'm talking about pre-oiling an engine before it's first start. Pete J. ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Jan 05, 2004
Subject: Re: Carb Vs Fuel Injection
I talked to Bart at Aero Sport. He recommended the Bendix F.I. with the Airflow Performance pump/filter assy. He said with the Bendix he provides a spacer for the airbox so that it doesn't have to be modified. With Airflow Performance a new airbox would have to be fabricated and the cowl inlet opening might have to be modified. We discussed at length the pros and cons of carbs and F.I. I have decided to go with the carburetor for simplicity and cost. But I still might change my mind. Cash Copeland RV6 N46FC Hayward, Ca In a message dated 1/5/2004 2:32:32 PM Pacific Standard Time, crabaut(at)coalinga.com writes: Cash, I use to fly an O-320 D1A on my RV-4. I went with an IO-320 (from Ly-Con) and am very happy with the change from carb to injection. Besides no more sputter when negative & no more carb icing, the injection fuel system wasn't that hard to install. Go with AFP for the pump & related stuff, you won't be disappointed. They have quality/tested systems that fit. Chuck ________________________________________________________________________________
Subject: Greenlee Kwik-Cycle Dies
From: "" <tx_jayhawk(at)excite.com>
Date: Jan 05, 2004
All, I am purchasing a die for my Greenlee crimpers for the insulated color electrical terminals (red, yellow, blue). Greenlee sells one specific to "AMP Ultrafast style" (45570) and one applicable for all others (45509). Question is this...what is an "AMP Ultrafast" connector or do I care? Search of the archives produced nothing. Thanks, Scott Haskins RV7A Wings Join Excite! - http://www.excite.com The most personalized portal on the Web! ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Carb Vs Fuel Injection
Date: Jan 05, 2004
Good call! Go with Bendix. The AFP injection definitely requires quite a bit of modification both in terms of a custom airbox, and also in terms of control cable routing. The Bendix will be pretty much plug and play with Van's firewall forward kit, which comes with the necessary cable bulkhead brackets, bellcrank, etc. I went with AFP injection, and while my control cable setup is long since done, I'm still working on the filtered airbox and ram air. It has added a significant amount of time, effort, and money to this project. I have no regrets...I'm just trying to be honest about how much more complex it becomes when you stray from "stock." )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: <JusCash(at)aol.com> Subject: Re: RV-List: Carb Vs Fuel Injection > > I talked to Bart at Aero Sport. He recommended the Bendix F.I. with the > Airflow Performance pump/filter assy. He said with the Bendix he provides a > spacer for the airbox so that it doesn't have to be modified. With Airflow > Performance a new airbox would have to be fabricated and the cowl inlet opening might > have to be modified. We discussed at length the pros and cons of carbs and > F.I. I have decided to go with the carburetor for simplicity and cost. But I > still might change my mind. > > Cash Copeland > RV6 N46FC > Hayward, Ca > > In a message dated 1/5/2004 2:32:32 PM Pacific Standard Time, > crabaut(at)coalinga.com writes: > > Cash, > > I use to fly an O-320 D1A on my RV-4. I went with an IO-320 (from > Ly-Con) and am very happy with the change from carb to injection. Besides > no more sputter when negative & no more carb icing, the injection fuel > system wasn't that hard to install. Go with AFP for the pump & related > stuff, you won't be disappointed. They have quality/tested systems that > fit. > > Chuck > > ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: trip to honduras
Date: Jan 05, 2004
Tom, If you are flying an experimental aircraft you MUST have written approval from EACH country you intend to fly over or into prior to departing the US. The only exception is the Bahamas. Check your aircraft's operating limitations. It should say something along these lines. Mike Robertson Das Fed >From: "tom coggin" <motniggo(at)localnet.com> >Reply-To: rv-list(at)matronics.com >To: >Subject: RV-List: trip to honduras >Date: Sat, 3 Jan 2004 18:28:45 -0800 > > >I am hoping to fly to the Bay Islands of Honduras by way of Key West, >Florida then to Cancun, Mexico for fuel only and then to Roatan, >Honduras.Does Honduras require prior written notice? Does Guatemala require >prior written notice to overfly along the coast? Will Mexico require >customs, insurance and fees just for a fuel stop? If so, I might have the >range to make it to Belize City. I know I can get this info by joining >(paying $39.00) Baja Bush Pilots. Thanks for the free info. > >Tom Coggin > > Expand your wine savvy and get some great new recipes at MSN Wine. http://wine.msn.com ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Carb Vs Fuel Injection
Date: Jan 05, 2004
> Good call! Go with Bendix. The AFP injection definitely > requires quite a bit of modification both in terms of a > custom airbox, and also in terms of control cable routing. I won't go into any pro/cons of carb/FI, but what modifications on the airbox are you talking about? I have the O-360, and the airbox from Van's (made for AFP) fit without any modifications. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "C. Rabaut" <crabaut(at)coalinga.com>
, , , "" ,
Subject: I made a donation & I'm registering as a Marrow donor
Date: Jan 05, 2004
Okay Guys (and Gals), Donating was the EASY part (you can do it too, it will only hurt when my wife aka "my banker" finds out). I also did some soul searching, cuz' it's gonna take a lot of time & traveling, but I decided I'm gonna be tested as a donor. I just registered and now I wait to get an appointment to be tested. I gotta go up to Stanford Medical Center (it's the closest donor center to me) and I'll let you all know how it goes. I hope some other folks will consider taking the plunge, either donating $ or becoming a blood/marrow donor or both... ya'll know it's for good/deserving people. check out http://www.marrow.org/HELP/join_the_registry.html or www.transplants.org Take Care and Take Air my friends, Chuck ________________________________________________________________________________
Date: Jan 05, 2004
From: "Edward W. O Connor" <edwardoconnor(at)mac.com>
Subject: Push Pull Cable
I am trying to find a source for custom length push pull cables for a throttle quadrant for an RV-8 which has a 2.5 inch throw vice the 3 3/8 throw I have found in ACS and Wicks and which are not as large of diameter as the ones sold by Vans. I had some custom cables made at a cable store which used Felsted F.A.S.T. cable hardware with a 2 inch throw and they do not work on my set up. Every web site I went to lists control ends with either 2 or 3 inch throws but not 2.5 inch which is what works prefect for my quadrant. I bought a salvage cable at a fly market which was a 2.5 inch throw and had a diameter of .25 inch sheath but there is no manufacture lable anywhere. The ones Van's sells are made by Cablecraft I believe and it has a 2.25 inch throw but has a diameter of .35 inch. The Felsted cable is .31 inch diameter. The cable made by Aircraft Spruce is .25 inch diameter but is not available in 2.25 or 2.50 inch throw. Only the 3 3/8 throw. Any one know a manufacture I can contact. Ed OConnor/RV-8/N366RV/Panama City FL ________________________________________________________________________________
From: "Stein Bruch" <stein(at)steinair.com>
Subject: Carb Vs Fuel Injection
Date: Jan 08, 2004
Guys....I think Alex is right here, and a few of you may have it backwards. When I was installing my Bendix System, Van's only had Control Cable Brackets, FAB's etc.. for the AFP system. I ended up having a machine shop build me a spacer for the Servo, and Van's made a custom cable bracket for the servo, which I had to cut and weld to make work. I had three made and sold them all to other prospective Bendix installers. On top of that, I had to modify the FAB box on the side to let the mixture arm clear the FAB. Now I understand Van's carries a better bracket for cables, but believe me, it's still a pain with the mixture arm being where it's at on the Bendix Servo. Here's the deal. The AFP servos have both the mixture and throttle arms on the same side, and it makes for (or at least it used to) much easier cable routing. Van's had designed the stuff for the AFP since at the time (couple years ago) it was a whole lot cheaper than going with Bendix stuff. I used the Bendix becuase it was what came with my low time 360, but after looking at dozens of FI installations while doing mine, I wished I would have had the AFP servo instead of the Bendix. FYI, I'm about due an overhaul on my servo, and you'll be interested to know that Don Rivera overhauls the AFP servos cheaper than the Bendix. Anyway, just making sure everyone is on the right page here, because all this talk really sounds completely 180 degrees off from what I experienced 2 years ago, but then I'm often quite wrong! Cheers, Stein Bruch RV6's, Minneapolis -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Alex Peterson Subject: RE: RV-List: Carb Vs Fuel Injection > Good call! Go with Bendix. The AFP injection definitely > requires quite a bit of modification both in terms of a > custom airbox, and also in terms of control cable routing. I won't go into any pro/cons of carb/FI, but what modifications on the airbox are you talking about? I have the O-360, and the airbox from Van's (made for AFP) fit without any modifications. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Carb Vs Fuel Injection
Date: Jan 05, 2004
As Scott mentioned, I'm referring to the horizontal induction setup of the IO-360-A1B6 with the airbox running between the filter in the front left baffle and the fuel controller inlet. Apples and oranges...sorry to butt in...but if anybody out there is considering *horizontal* induction beware of the additional work required to make AFP injection work. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Alex Peterson" <alexpeterson(at)usjet.net> Subject: RE: RV-List: Carb Vs Fuel Injection > > > Good call! Go with Bendix. The AFP injection definitely > > requires quite a bit of modification both in terms of a > > custom airbox, and also in terms of control cable routing. > > > I won't go into any pro/cons of carb/FI, but what modifications on the > airbox are you talking about? I have the O-360, and the airbox from > Van's (made for AFP) fit without any modifications. > > Alex Peterson > Maple Grove, MN > RV6-A N66AP 425 hours > www.usfamily.net/web/alexpeterson > > ________________________________________________________________________________
From: PittsS1(at)aol.com
Date: Jan 05, 2004
Subject: Re: Carb Vs Fuel Injection
AFP...horizontal application...what additional work? ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Slick magneto mounting clamp
Date: Jan 05, 2004
I need two mounting clamps. Where can these be bought or is it best to fabricate them? I believe the official Lycoming p/n is 75965 for the 4370 mag. Indiana Larry, RV7 Tip-up TMX-O-360 ACS2002 Dynon CNS430 Digitrak On Finish Kit and FWF ________________________________________________________________________________
Date: Jan 05, 2004
From: Richard Dudley <rhdudley(at)att.net>
Subject: Re: manual engine pre-oiler
Pete, Thanks for the information on the pump. My interest is pre-oiling on the first start up of a new engine. Just cranking it with plugs out may be adequate, but I wanted to consider using something else before cranking. I'll be interested in your photo. Regards, Richard Dudley ptjohn(at)comcast.net wrote: > > > Richard > The pump is sold for use in spraying cleaner on a deck. I got mine at Home Depot, but you can get them at any home improvement store. I can't recall the exact price, but it's certainly not over $45 or so. > On an O-235, just remove the set screw with a hex wrench (it's at the front of the engine just to the left of center). In the case of my particular pump, when you remove the sprayer head from the plastic wand, the wand will screw directly into the pre-oil orifice. Again, depending on the model of pump and the engine being pre-oiled, you may have to do a little modification to get it to fit. > After you have put the oil in the pump, the pressure is built up by pumping. Then set the pump on top of the engine (to help the flow), tape or clamp down the trigger and you're spraying oil into the top of the engine where it can drain throughout the case down to the sump. > Hope that helps. Next time I'm up at the airport I'll take a pic of it and post it. It's very simple. > Pete > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Carb Vs Fuel Injection
Date: Jan 05, 2004
Custom control cable routing, custom fabricated bulkheads for the engine side of the cables. Custom airbox. Cowl modifications because no matter what airbox approach you use, you're not gonna get it under a stock Van's IO-360 cowl. We're fortunate that the FM-200 can be mounted at any angle, because the way it came installed from AeroSport Power it just wasn't going to work without some sort of "complicated" bellcrank to reverse the throttle throw. I rotated it 90 counterclockwise (facing the engine from the front) and that opened the door to non-reversed throttle & mixture throws. Still working on the airbox, should have that molded up within a month or two (caught up with other crap now). I "salvaged" the top end from Van's IO-360 FAB kit, and just chopped off the bottom that normally mates with a Bendix controller. To complicate things, I'm going with ram air, so my cowl needs to be modified/finished. The story is way too long to go into here, so check out my web site if you want the full scoop... http://www.rvproject.com You'll have to hunt and peck for firewall forward pages, but it's all there. Lots of work, lots of work. If I went with Bendix injection I might have been done by now...but what fun would THAT be?! 8-) )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: <PittsS1(at)aol.com> Subject: Re: RV-List: Carb Vs Fuel Injection > > AFP...horizontal application...what additional work? > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Push Pull Cable
Date: Jan 05, 2004
> > I am trying to find a source for custom length push pull > cables for a throttle quadrant for an RV-8 which has a 2.5 > inch throw vice the 3 3/8 throw I have found in ACS and Wicks > and which are not as large of diameter as the ones sold by > Vans. Try calling: ACS 520-855-8613 CUSTOM CABLES This ACS is not Aircraft Spruce, but they make the various vernier, etc, cables that Van's and Aircraft Spruce sells. They make custom cables, price and delivery is unbelievable. They are in AZ. I got my control cables from them about 3 years ago. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Jan 05, 2004
From: Kai Schumann <kai92117(at)yahoo.com>
Subject: Re: manual engine pre-oiler
We've got one on our restored 64 1/2 mustang convertable. works great to eliminate cold start wear, but will add a few pounds to the front end of your plane. Check out this one: www.keith-eickert.com/oil_preoiler.htm It's much nicer than the clunker we bought, and much lighter to boot. Kai Still deciding on what to build --- Richard Dudley wrote: > > > Pete, > Thanks for the information on the pump. My interest > is pre-oiling on the > first start up of a new engine. Just cranking it > with plugs out may be > adequate, but I wanted to consider using something > else before cranking. > I'll be interested in your photo. > > Regards, > > Richard Dudley > > ptjohn(at)comcast.net wrote: > > > > > > > Richard > > The pump is sold for use in spraying cleaner on > a deck. I got mine at Home Depot, but you can get > them at any home improvement store. I can't recall > the exact price, but it's certainly not over $45 or > so. > > On an O-235, just remove the set screw with a > hex wrench (it's at the front of the engine just to > the left of center). In the case of my particular > pump, when you remove the sprayer head from the > plastic wand, the wand will screw directly into the > pre-oil orifice. Again, depending on the model of > pump and the engine being pre-oiled, you may have to > do a little modification to get it to fit. > > After you have put the oil in the pump, the > pressure is built up by pumping. Then set the pump > on top of the engine (to help the flow), tape or > clamp down the trigger and you're spraying oil into > the top of the engine where it can drain throughout > the case down to the sump. > > Hope that helps. Next time I'm up at the > airport I'll take a pic of it and post it. It's > very simple. > > Pete > > > > > > Contributions > any other > Forums. > > http://www.matronics.com/chat > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > __________________________________ http://search.yahoo.com/top2003 ________________________________________________________________________________
From: "Eustace Bowhay" <ebowhay(at)jetstream.net>
Subject: Spacers for Bendix System
Date: Jan 05, 2004
If anybody needs one I have three. Eustace Bowhay--Blind Bay, B.C. ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Carb Vs Fuel Injection
Date: Jan 05, 2004
My AFP servo has the throttle on one side and the mixture on the other. The bracket to hold the cables had to be modified considerably to fit around the nose gear leg on my 8A, and I haven't mounted the FAB yet, but the cable routing worked fine. It was the prop control cable that didn't work as drawn. My engine with the AFP injection came from Bart in maybe March of last year. Terry RV-8A wiring Seattle Here's the deal. The AFP servos have both the mixture and throttle arms on the same side, and it makes for (or at least it used to) much easier cable routing. Cheers, Stein Bruch RV6's, Minneapolis -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Alex Peterson Subject: RE: RV-List: Carb Vs Fuel Injection > Good call! Go with Bendix. The AFP injection definitely > requires quite a bit of modification both in terms of a > custom airbox, and also in terms of control cable routing. I won't go into any pro/cons of carb/FI, but what modifications on the airbox are you talking about? I have the O-360, and the airbox from Van's (made for AFP) fit without any modifications. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
Date: Jan 06, 2004
From: Doug Gray <dgra1233(at)bigpond.net.au>
Subject: Re: light weight propellers
At 3200 rpm I should imagine all bets were off. IMHO it would be a very long shot to attribute this to the resonance in the gear case. What did this engineer have to say about wooden props? Some of these are surely lighter than the Aerocomposite or Whirlwind propellers. The issue should really be the inertial mass (or moment of inertia). Is this is even lower than for a conventional wooden prop? If so then you would expect to have problems idleing and starting. Doug Gray LeastDrag93066(at)aol.com wrote: > > Hi All, > > I had an interesting conversation with an engineer at Lycoming recently about > the non-counterweighted crankshaft Lycoming O-360 engine. > > According to the Lycoming engineer, a light weight propeller can cause the > harmonic vibrations of the engine to be reduced into the normal RPM operating > range of the engine. > > What was interesting was that the problems occur in the accessory case gears > in the engine. The engineer said that the harmonic in the accessory case > gears can cause the magneto(s) to fail and the fuel pump to fail. > > The Lycoming engineer said that Hartzell, Sensenich and MT Propellers have > been approved by Lycoming. Therefore, they do not have this harmonic problem in > the normal RPM operating range. > > The engineer also said that they normally test the manufactures propeller on > their engine when one of the Lycoming distributors is planning to sell that > propeller with their Lycoming engine. > > The Lycoming engineer I talked to did not know what an Aerocomposite or > Whirlwind propeller was. He indicated that they had not been tested by Lycoming. > > The conversation trigger two items for me. > 1.) A previous posting by someone with a fixed pitch propeller on a Lyc. 360 > who had magneto failures and had installed an electronic ignition. It would > be worthwhile for this person to call Lycoming and have a talk with them, > himself. > > 2.) I briefly flew my RV-3 with the Lycoming O-290 with an underpitched fixed > pitch propeller at 3200 RPM. I say briefly because the wet compass started > rotating at about 60 RPM. Now I know where the high frequency vibration > originated. The accessory case gears. Very bad. > > Jim Ayers ________________________________________________________________________________
From: PGLong(at)aol.com
Date: Jan 06, 2004
Subject: Re:Upper and lower Gearleg intersection fairings
Scott I just purchased RV4 upper and lower gearleg intersection fairings from Bob Snedaker at Fairings-etc. His web site and phone number follow. Very good looking product and Bob was very helpful when I had a few questions. I used them with Van's fiberglass gear leg fairings on my short legged RV4. Don't think you can go wrong with his products. Check his website for more fiberglass products for RV's bob@fairings-etc.com Cellular: 623-203-9795 Pat Long PGLong(at)aol.com N924PL (reserved) RV4 finishing Bay City, Michigan ________________________________________________________________________________
Date: Jan 06, 2004
From: Marcel Bourgon <mbourgon(at)elp.rr.com>
Subject: Re: Upper and lower Gearleg intersection fairings
Scott Brown wrote: > > >Listers, > >Where can I find RV4 upper and lower gearleg intersection fairings? > >Scott > > > > We just found a source. Try fairings-etc.com marcel in el paso ________________________________________________________________________________
From: "RV_8 Pilot" <rv_8pilot(at)hotmail.com>
Subject: Re: manual engine pre-oiler
Date: Jan 06, 2004
For a first start, I'd ask a couple of questions. How log since the engine has been run or was reassembled from overhaul? Was some good lubricant (STP, etc) used on the bearings when reassembled? In my case, I just spun it up with the plugs out. Watched for oil pressure after about 5 seconds or less of spinning. Worked good. Now up to 580 hrs on my overhaul. I understand your concern. If unable to answer the first questions, keep pushing to find your answers. looks like a couple of good answers popping up. I've never preoiled an AC engine, but would imagine it's a matter of finding the right connection on the accy section and possibly pulling the plugs on the lifter/cam oil passages. Only problem with this is the possibility of breaking loose trash and plugging these *very* close tolerance oil passages in the lifters. just a few thoughts. Bryan Jones -8 www.LoneStarSquadron.com Houston, Texas >Thanks for the information on the pump. My interest is pre-oiling on the >first start up of a new engine. Just cranking it with plugs out may be >adequate, but I wanted to consider using something else before cranking. >I'll be interested in your photo. > >Regards, > >Richard Dudley Tired of slow downloads? Compare online deals from your local high-speed providers now. https://broadband.msn.com ________________________________________________________________________________
From: "RV_8 Pilot" <rv_8pilot(at)hotmail.com>
Subject: 2004 Sun 100 Air Race?
Date: Jan 06, 2004
Anyone know if there'll be a 2004 Sun 100 air race? It was questionable last year, so I heard, due to the sponsors concerns over liability. A pilot who's glad the world is so much safer due to the diligent, selfless efforts of lawyers. Bryan Jones -8 www.LoneStarSquadron.com Houston, Texas ________________________________________________________________________________
From: "Steve&Anita Nyman" <nyman(at)bellsouth.net>
Subject: Counterbalanced crank shaft
Date: Jan 06, 2004
From: "Ken Brooks" <kenbrooks(at)charter.net> Subject: RV-List: WhirlWind 151 Prop - was light weight propellers ---therefore decided to shell out the extra $2500 for the counterbalanced crank (OUCH!). --- Ken Brooks Roscoe, IL Ken, On the Aerosport website, they indicate that all the new engines come with a balanced crank. Is your counterbalanced crank something different? I just ordered the IO-360-M1 ( same as the B series except with the horizontal forward facing Injector) and am wondering if I should call them back. Steve RV7QB MEM ________________________________________________________________________________
From: RSamuelson(at)aol.com
Date: Jan 06, 2004
Subject: Fire wall sealant
Does anyone have experience with "Fire Break 814"? I was thinking of using it in place of Hi Temp RTV in sealing joints on an RV7A. Fire Break 814 is a commercial fire and draft sealant, rated at 3000 deg F for 8 hours. It's non-toxic, non-corrosive, water clean-up. I got it at my local hardware store. Thanks for the help Roy Samuelson ________________________________________________________________________________
From: "ryan gottlieb" <gottliebmk(at)msn.com>
Subject: side stick conversion?
Date: Jan 06, 2004
has anyone ever converted the center stick to a side stick? I would like to do this with the RV10(if i ever get one :) I like the center stick, but for long cross country trips, I would rather have my lap free, and allow my right seat passenger the luxury of changing positions, or reaching in the back with out hitting the stick. what are your thoughts? Thanks, Ryan Expand your wine savvy and get some great new recipes at MSN Wine. ________________________________________________________________________________
Date: Jan 06, 2004
From: Richard Dudley <rhdudley(at)att.net>
Subject: Re: manual engine pre-oiler
Bryan, Thanks for your comments. The engine is Lycoming new. Not run since factory test cell about 1-1/2 years ago. I'm interested in best conditions for first start up. Richard Dudley RV_8 Pilot wrote: > > > For a first start, I'd ask a couple of questions. How log since the engine > has been run or was reassembled from overhaul? Was some good lubricant > (STP, etc) used on the bearings when reassembled? > > In my case, I just spun it up with the plugs out. Watched for oil pressure > after about 5 seconds or less of spinning. Worked good. Now up to 580 hrs > on my overhaul. > > I understand your concern. If unable to answer the first questions, keep > pushing to find your answers. looks like a couple of good answers popping > up. I've never preoiled an AC engine, but would imagine it's a matter of > finding the right connection on the accy section and possibly pulling the > plugs on the lifter/cam oil passages. Only problem with this is the > possibility of breaking loose trash and plugging these *very* close > tolerance oil passages in the lifters. > > just a few thoughts. > > Bryan Jones -8 > www.LoneStarSquadron.com > Houston, Texas > > >Thanks for the information on the pump. My interest is pre-oiling on the > >first start up of a new engine. Just cranking it with plugs out may be > >adequate, but I wanted to consider using something else before cranking. > >I'll be interested in your photo. > > > >Regards, > > > >Richard Dudley > > Tired of slow downloads? Compare online deals from your local high-speed > providers now. https://broadband.msn.com > ________________________________________________________________________________
From: "Terry Watson" <terry(at)tcwatson.com>
Subject: Counterbalanced crank shaft
Date: Jan 06, 2004
I'm not Ken, but my ONLY regret about the engine I bought from Aero Sport Power is that I did not take Bart's advice and get the counterbalanced crank. Without it, I may not be able to use the Whirlwind prop like Ken bought. I think they all come with a "balanced" crank, but the "counterbalanced" costs more. Terry RV-8A wiring Seattle From: "Ken Brooks" <kenbrooks(at)charter.net> Subject: RV-List: WhirlWind 151 Prop - was light weight propellers ---therefore decided to shell out the extra $2500 for the counterbalanced crank (OUCH!). --- Ken Brooks Roscoe, IL Ken, On the Aerosport website, they indicate that all the new engines come with a balanced crank. Is your counterbalanced crank something different? I just ordered the IO-360-M1 ( same as the B series except with the horizontal forward facing Injector) and am wondering if I should call them back. Steve RV7QB MEM ________________________________________________________________________________
From: "Mike Nellis" <mike(at)bmnellis.com>
Subject: Fire wall sealant
Date: Jan 06, 2004
Or you could just get this stuff from Vans. http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1073362941-424-633 &browse=new&product=cs1900 Mike Nellis RV-6 Fuselage Skinning N699BM 1947 Stinson 108-2 NC9666K http://bmnellis.com *** -----Original Message----- *** From: owner-rv-list-server(at)matronics.com *** [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of *** RSamuelson(at)aol.com *** Sent: Tuesday, January 06, 2004 9:59 AM *** To: rv-list(at)matronics.com *** Subject: RV-List: Fire wall sealant *** *** *** *** Does anyone have experience with "Fire Break 814"? I was *** thinking of using it *** in place of Hi Temp RTV in sealing joints on an RV7A. *** *** Fire Break 814 is a commercial fire and draft sealant, *** rated at 3000 deg F *** for 8 hours. *** It's non-toxic, non-corrosive, water clean-up. I got it at *** my local hardware *** store. *** *** Thanks for the help *** *** Roy Samuelson *** *** *** ============= *** Matronics Forums. *** ============= *** ============= *** ============= *** *** *** *** *** *** *** ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.cc.ca.us>
Subject: APV
Date: Jan 06, 2004
Yo, Gummo, I was at APV on New Years day and there was no one around. Someday pop me a number or something I can find you by. Lets see, the winds that day were 12kts rwy 07 at AJO, 6kts rwy 26 at Redlands, and 22kts rwy 18 at APV, all within 30 odd miles of each other, go figure. W ________________________________________________________________________________
From: "Paul Pflimlin" <pablo(at)phonewave.net>
, , , ,
Subject: Re: RV7-List: I made a donation & I'm registering as a Marrow
donor
Date: Jan 06, 2004
In the interest of elimlinating SPAM, what the hell does this msg. got to do with RV's?? ----- Original Message ----- From: "C. Rabaut" <crabaut(at)coalinga.com> ; ; ; "" ; Subject: RV7-List: I made a donation & I'm registering as a Marrow donor > --> RV7-List message posted by: "C. Rabaut" > > Okay Guys (and Gals), > > Donating was the EASY part (you can do it too, it will only hurt when my wife aka "my banker" finds out). I also did some soul searching, cuz' it's gonna take a lot of time & traveling, but I decided I'm gonna be tested as a donor. I just registered and now I wait to get an appointment to be tested. I gotta go up to Stanford Medical Center (it's the closest donor center to me) and I'll let you all know how it goes. > > I hope some other folks will consider taking the plunge, either donating $ or becoming a blood/marrow donor or both... ya'll know it's for good/deserving people. > > check out > > http://www.marrow.org/HELP/join_the_registry.html > > or > www.transplants.org > > > Take Care and Take Air my friends, > > Chuck > > ________________________________________________________________________________
From: "Jim Bower" <rvbuilder(at)hotmail.com>
Subject: Re: light weight propellers
Date: Jan 06, 2004
I would like to see more on this...I am going to be running an O-320 with a 3-blade Catto wood prop. I have never heard of any problems related to this combo. One of my fellow chapter members has an RV-4 that has flown with an O-320/wood prop for a long long time. Jim Bower St. Louis RV-6A Fuselage >From: Doug Gray <dgra1233(at)bigpond.net.au> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: light weight propellers >Date: Tue, 06 Jan 2004 18:35:18 +1100 > > >At 3200 rpm I should imagine all bets were off. IMHO it would be a very >long shot to attribute this to the resonance in the gear case. > >What did this engineer have to say about wooden props? Some of these >are surely lighter than the Aerocomposite or Whirlwind propellers. > >The issue should really be the inertial mass (or moment of inertia). Is > this is even lower than for a conventional wooden prop? If so then you >would expect to have problems idleing and starting. > >Doug Gray > >LeastDrag93066(at)aol.com wrote: > > > > Hi All, > > > > I had an interesting conversation with an engineer at Lycoming recently >about > > the non-counterweighted crankshaft Lycoming O-360 engine. > > > > According to the Lycoming engineer, a light weight propeller can cause >the > > harmonic vibrations of the engine to be reduced into the normal RPM >operating > > range of the engine. > > > > What was interesting was that the problems occur in the accessory case >gears > > in the engine. The engineer said that the harmonic in the accessory >case > > gears can cause the magneto(s) to fail and the fuel pump to fail. > > > > The Lycoming engineer said that Hartzell, Sensenich and MT Propellers >have > > been approved by Lycoming. Therefore, they do not have this harmonic >problem in > > the normal RPM operating range. > > > > The engineer also said that they normally test the manufactures >propeller on > > their engine when one of the Lycoming distributors is planning to sell >that > > propeller with their Lycoming engine. > > > > The Lycoming engineer I talked to did not know what an Aerocomposite or > > Whirlwind propeller was. He indicated that they had not been tested by >Lycoming. > > > > The conversation trigger two items for me. > > 1.) A previous posting by someone with a fixed pitch propeller on a Lyc. >360 > > who had magneto failures and had installed an electronic ignition. It >would > > be worthwhile for this person to call Lycoming and have a talk with >them, > > himself. > > > > 2.) I briefly flew my RV-3 with the Lycoming O-290 with an underpitched >fixed > > pitch propeller at 3200 RPM. I say briefly because the wet compass >started > > rotating at about 60 RPM. Now I know where the high frequency vibration > > originated. The accessory case gears. Very bad. > > > > Jim Ayers > > Get reliable dial-up Internet access now with our limited-time introductory ________________________________________________________________________________
From: "Steve&Anita Nyman" <nyman(at)bellsouth.net>
Subject: RE: Counterbalanced crank shaft
Date: Jan 06, 2004
Thanks Terry, I will definitely call AeroSport tomorrow. Steve RV7QB MEM ________________________________________________________________________________
Date: Jan 06, 2004
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Proprietary AOA flap switch
Anyone using the Proprietary Systems AOA unit have pictures of their flap position switch installation? Jeff Point RV-6 finishing up, almost there Milwaukee WI ________________________________________________________________________________
Date: Jan 06, 2004
From: John Mcmahon <rv6(at)earthlink.net>
Subject: Re: Proprietary AOA flap switch
Jeff Yep,I will try to send ya a pic of what I did (near paint) John McMahon (rv6 0/360/c/s) Gallatin.Tn Jeff Point wrote: > >Anyone using the Proprietary Systems AOA unit have pictures of their >flap position switch installation? > >Jeff Point >RV-6 finishing up, almost there >Milwaukee WI > > ________________________________________________________________________________
From: N67BT(at)aol.com
Date: Jan 06, 2004
Subject: Re: Proprietary AOA flap switch
I currently have a shot of the setup for my RV7A on my update web site which includes a flap position sensor on the same bracket. For those interested, there is also a photo of the connector I used for the Infinity grip cable. See http://users.aol.com/n67bt Bob Trumpfheller Anyone using the Proprietary Systems AOA unit have pictures of their flap position switch installation? Jeff Point ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)bowenaero.com>
Subject: Proprietary AOA flap switch
Date: Jan 06, 2004
This is mine: http://bowenaero.com/copper/displayimage.php?album=15&pos=0 I've since put some plugs on the switches, but you can get the general idea. - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Jeff Point [mailto:jpoint(at)mindspring.com] > Sent: Tuesday, January 06, 2004 7:06 PM > To: RV List > Subject: RV-List: Proprietary AOA flap switch > > > > Anyone using the Proprietary Systems AOA unit have pictures of their > flap position switch installation? > > Jeff Point > RV-6 finishing up, almost there > Milwaukee WI ________________________________________________________________________________
Date: Jan 06, 2004
From: John Mcmahon <rv6(at)earthlink.net>
Subject: Re: Proprietary AOA flap switch
Jeff Here ya go !!! john McMahon Jeff Point wrote: > >Anyone using the Proprietary Systems AOA unit have pictures of their >flap position switch installation? > >Jeff Point >RV-6 finishing up, almost there >Milwaukee WI > > ________________________________________________________________________________
From: "Tim Lewis" <timrv6a(at)earthlink.net>
Date: Jan 06, 2004
Subject: Re: Cracked AN470AD4 rivets when using a pneumatic squeezer.
rick.conti(at)boeing.com tests=DATE_IN_FUTURE_03_06 > I think maybe you need to set those "improved" rivet sets and try the > "std" items and see what your results are. That's where I'd start in > trying to isolate the cause of your cracked shop heads. I use a > pneumatic squeezer with air pressure 110psi and never crack any > rivets. This turned out to be what was needed. I had "improved" my rivet set (ground it at slight angle) because I kept getting off-center shop heads on AN470AD4-x rivets using the pneumatic squeezer. I went back and tried Fred Kunkel's (clearairtools.com) recommended technique with normal sets -- the problem seems to have been solved. Fred's technique: " Try different techniques for squeezing rivets. When I try to squeeze a rivet very slowly, my personal experience is that Im more apt to squeeze it off-center. I get the best results from feathering the set holder to the base of the rivet shank, ensuring that I am square on the rivet, and then completing the stroke in one quick movement. Different techniques may work better for other individuals." (See the last few pages of http://www.rvproject.com/SoCalNewsletters/July2003.pdf ) Thanks! Tim Lewis -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD - 600 hrs RV-10 #40059 under construction http://www.geocities.com/timrv6a ________________________________________________________________________________
From: "Rick Fogerson" <rickf(at)cableone.net>
"Chuck Brietigam"
Subject: Help with 3 blade Catto Prop on RV3
Date: Jan 06, 2004
I am ordering a 3 blade Catto prop for my RV3 with 0320 engine. The engine was a rebuilt by AeroSport with dual E.I. and Air Flow Performance fuel injection. I'm not sure what to tell Catto in terms of: 1) max performance HP 2) max RPM at say 8000 ft. 3) max airspeed at say 8000ft. 4) other useful info. in order for him to carve the prop. Any help would be greatly appreciated. Thanks, Rick Fogerson finishing wiring Boise, ID ________________________________________________________________________________
From: N223RV(at)aol.com
Date: Jan 06, 2004
Subject: Re: Flap motor failure
I had my flap motor fail at just under 100 hours in my RV-4. I started at the flap switch and traced the current all the way to the motor. I had to remove the front seat, carpet, and the front seat floor. Once I determined it was getting current, I tapped on it a few times and it started working. I cleaned the motor with electrical degreaser the best I could and it has worked flawlessly the last 5 hours........ -Mike Kraus N223RV RV-4 Flying with just over 100 hours ________________________________________________________________________________
From: N90ATC(at)aol.com
Date: Jan 06, 2004
Subject: Re: Al Haynes needs our help
I am currently starting my RV7 fuselage and I am glad word about Al Haynes' daughter is getting out. You see, I was the controller working the UAL flight at Sioux City that day when Al Haynes brought it in. You would not believe where the landing gear hit on the runway before it rolled over on him. He landed the crippled aircraft on a permanently closed runway that was crumbling due to years of no maintenance. His gear touched down just past the numbers. I have pictures taken the day after and am still amazed at the airmanship displayed that day. Al is a great guy. He has already lost his wife and son. Now his daughter is very ill. I contributed (tax deductible) through the transplants.org website. What is really pulls at your heart...and your wallet... is all the people on the list that need funds to make the transplant happen. This site will be a regular stop for me. Here you know your contribution is going to a specific purpose. I have posted the story at work, NY Approach Control, and several controllers have mentioned that they will be contributing even though they do not know him personally. They recognize he has been and is an ambassador to all that is right in the aviation world. Thanks for reading the non-RV post. Back to bending longerons now. :) Kevin Bachman N900KB (Reserved) ________________________________________________________________________________
Date: Jan 06, 2004
Subject: Re: manual engine pre-oiler
From: j1j2h3(at)juno.com
Eastwood Company - www.eastwoodcompany.com - sells these for cars. I'm sure you could adapt one to a Lycoming or anything else. Jim Hasper - RV-7 just starting empennage (setting up shop in Franklin, Tennessee) (snip) >I was thinking about a device to pressurize the oil system before each and every engine start. > ________________________________________________________________________________
From: LeastDrag93066(at)aol.com
Date: Jan 07, 2004
Subject: Re: light weight propellers
The Lycoming 320 engine was not discussed with the Lycoming engineer. The Lycoming 360 engine with the counterweighted crankshaft was not discussed, either. Only the Lycoming 360 engine with the non-counterweighted crankshaft was the subject of my conversation with Lycoming. It is this engine that produces an unacceptable load in the 2000 to 2300 RPM range for most propellers. From this discussion, the Lycoming engineer addressed what they look for when they test a propeller on their engine. Still the non-counterweighted crankshaft 360 engine. In discussing this engine, he expressed a concern about using a light weight propeller. My questions of the Lycoming engineer were very specific to some propeller performance testing I was going to be doing. I'm sorry if I created some confusion in passing along what I learned from the Lycoming engineer. Jim Ayers ________________________________________________________________________________
From: "Matthew Brandes" <matthew(at)n523rv.com>
Subject: Seatback adjustment mechanism
Date: Jan 07, 2004
I'll be starting on my fuselage this spring and am wondering if anyone has seen a redesign of the seat back adjustment mechanism to make it easier/quicker to adjust. My wife is vertically challenged at 4'10" while I'm 5'11". We are both pilots, so I'm building things so it can be flown from either seat easily. The challenge comes when I want to give someone a ride and need to adjust the seat back to allow for a taller person. The piano hinge is very simple but seems likes it might not be user friendly to change often. I'm open to ideas if anyone has any or seen any. I have one or two in mind but would like to know what others have come up with. Matthew Brandes, Van's RV-9A (Wings-Flaps) EAA Chapter 868 www.n523rv.com ________________________________________________________________________________
From: "Jeff Orear" <jorear(at)new.rr.com>
Subject: Re: Seatback adjustment mechanism
Date: Jan 07, 2004
Hi Matt: One way to make it easier to accommodate different sized pilots is to have seat cushions that can be added or removed from the standard cushions. You can make one for the seat bottom as well as the seat back and then use whatever combination works. Regards, Jeff Orear RV6A Panel Peshtigo, WI ----- Original Message ----- From: "Matthew Brandes" <matthew(at)n523rv.com> Subject: RV-List: Seatback adjustment mechanism > > I'll be starting on my fuselage this spring and am wondering if anyone > has seen a redesign of the seat back adjustment mechanism to make it > easier/quicker to adjust. My wife is vertically challenged at 4'10" > while I'm 5'11". We are both pilots, so I'm building things so it can be > flown from either seat easily. The challenge comes when I want to give > someone a ride and need to adjust the seat back to allow for a taller > person. > The piano hinge is very simple but seems likes it might not be user > friendly to change often. I'm open to ideas if anyone has any or seen > any. I have one or two in mind but would like to know what others have > come up with. > > Matthew Brandes, > Van's RV-9A (Wings-Flaps) > EAA Chapter 868 > www.n523rv.com > > ________________________________________________________________________________
Date: Jan 07, 2004
From: John Decuir <dacure(at)earthlink.net>
Subject: Re: Prop indexing
Did anyone who indexed thier prop per skyranch manual, to reduce vibration, check with Ly-con? just wondering if they still honor warranties and such in the unlikely event of an "event" that could be related to balance and indexing. ________________________________________________________________________________
Date: Jan 07, 2004
Subject: Re: Exiting an RV in Flight - Ideas
From: Jeff Peltier <jeffpeltier(at)BRSparachutes.com>
On 1/3/04 5:38 PM, "Rob Prior" wrote: > > Jeff Peltier wrote: >>>> Now this is one of the most important reasons I read The List. here's >>>> an example of something fairly easy to accomplish adding value. whether >>>> you use a cable reel, or length of nylon cord (carefully!) bound with a >>>> rubber band and velcro'd to your chute harness, it may still save your skin >>>> and cost little to nothing. > >> Is the skin of your passengers really worth "little to nothing"? They may >> disagree. >> >> Jeff Peltier > > In the computer industry, this is called spreading FUD about a product. > That's Fear, Uncertainty, and Doubt. You're just casting a doubt on the > safety of body-worn parachutes over the supposed increased safety of a BRS > (which hasn't been proven). > > It's the same marketing ploy that Cirrus uses to sell their airplanes to the > spouses of pilots. "This one has it's own parachute to save you from > accidents." Never mind the fact that it *presumes* an accident will occur, > and that the pilot *will not* be capable of dealing with it. It takes > advantage of people who don't understand flying, and who may happen to hold > some of the pursestrings when choosing to buy an aircraft. > > -Rob > > > > > > Rob, Ballistic parachute systems have been WELL PROVEN over the last 23 years. How much more proof do some of you people need. 159 lives saved is not quite enough, huh? We have successful deployment with lives saved as low as 60' for a small ultra-light. A larger airplane such as Vans RV7, C172 or Cirrus could be saved at altitudes as low as 100'. How could you possible compare that with a personal safety chute? Of course we use fear, uncertainty and doubt to promote the message. Why? Because those factors exist in aviation. You are flying a mechanical device built by amateurs. If I climb into that aircraft with you, you cannot am completely safe while driving with you. There is great "FUD" that exists with the non-flying populace, however unreasonable you and I may believe that to be. Like it or not, the purse-strings are often held by someone other than the pilot (as it is at my house) and an airplane is not going to be owned if both parties don't agree. Wouldn't the installation of a BRS system be a relatively small price to pay, if that would make your spouse more comfortable with the idea? You may not have that problem, but many others do! I will tell you, that through our research, most non-flying passengers overwhelmingly feel more comfortable with a device that doesn't require them to have to get out of the airplane. Jeff Peltier ________________________________________________________________________________
Date: Jan 07, 2004
From: Rich Chiappe <service(at)skytecair.com>
Subject: Re: Slow Starter
> Bob U. wrote on 1/2: "Battery voltage shows 12.63. Anyone else used this combination > successfully or am I going to have to send B&C some more $$$?!" Try the troubleshooting guide at http://www.skytecair.com/troubleshooting_V.htm . Static battery voltage doesn't give you enough information to figure out what the issue might be. Of course, to answer your question toungue-in-cheek, I wouldn't recommend you send B&C a dollar (and their cheapest starter will take you for 550 of those as I understand it). I also don't understand the interest in the Air-Tec automotive starter conversion solution at $225 when a Sky-Tec starter for your -6 would run only $125 more. I cannot imagine 'saving' $125 so I could have MORE work to do trying to get it to fit my project. Heck, an overhauled Sky-Tec is about the same price as the Air-Tec and at least you know what you're getting (will fit & LAST) and I will personally stand behind it. Please don't hesistate to call Les or myself at Sky-Tec. We're all builder/restorer/flyers here and we can speak the language (and feel the pain). We'd love to help if we can. - Rich Chiappe Sky-Tec 800-476-7896 richc(at)skytecair.com www.skytecair.com ________________________________________________________________________________
Date: Jan 07, 2004
From: Rob Prior <rv7(at)b4.ca>
Subject: Re: Exiting an RV in Flight - Ideas
Jeff Peltier wrote: Compare this: > We have successful deployment with > lives saved as low as 60' for a small ultra-light. with: > A larger airplane such as Vans RV7, C172 or Cirrus could be saved at > altitudes as low as 100'. You *have* 160 saves for ultralights. So you can show that ultralights have a number of saves. On the other hand, you only say that a larger airplane *could* be saved, not that many *have* been saved. For comparison's sake, how many BRS-equipped ultralights have crashed without deploying the BRS, or where the BRS malfunctioned? Or do you have that data? It seems that (correct me if i'm wrong here) there have been half a dozen incidents in Cirrus aircraft, and two of them involved fatalities despite being equipped with BRS. How many of the other 4 aircraft are flying today? I think it's one, right? Many (but not all) ultralights are small, confined, and have wires and tubes running in awkward places such that exiting one may be difficult in flight, especially if there's been a breakup. In contrast, an RV has a cantilevered wing, and a bubble canopy that can be jettisoned in flight (most likely true even in the event of an in-flight breakup). I believe (rightly or wrongly) that the chances of exiting the airframe are much higher in an RV. > Of course we use fear, uncertainty and doubt to promote the message. > Why? Because those factors exist in aviation. You are flying a > mechanical device built by amateurs. If I climb into that aircraft > with you, you cannot am completely safe while driving with you. There is no fear, uncertainty, or doubt in my mind any time I leave the ground in any aircraft... Certified, Amateur-Built, *or* Ultralight. I either have 100% confidence that the airplane I lift off in will bring me back to the ground safely or I won't fly in it. I remain *prepared* for unexpected events (engine failure, etc.), but the moment I *expect* one, I don't fly. > There is great "FUD" that exists with the non-flying populace, > however unreasonable you and I may believe that to be. I submit that this FUD is only present because companies like yours are promoting how *dangerous* flying is, instead of promoting how *safe* flying is. > Wouldn't the installation of a > BRS system be a relatively small price to pay, if that would make > your spouse more comfortable with the idea? You may not have that > problem, but many others do! What would be a larger problem... Telling your wife that there's a big parachute mounted back there for when you screw up (thereby making her nervous that you may screw up), or that you tell her she can't take any baggage with her, because of that 100lb parachute back there that you put in to make *her* happy. > I will tell you, that through our research, most non-flying > passengers overwhelmingly feel more comfortable with a device that > doesn't require them to have to get out of the airplane. I prefer to make my passengers comfortable enough with my abilities that they consider that device to be *me*. 8-) -Rob ________________________________________________________________________________
Date: Jan 07, 2004
Subject: Re: airspeeds of RV8/8A with 0-320 engine
From: Genev E Reed <genevreed(at)juno.com>
Glenn: I have a 7A with 0360 and C/S Hartzell. We flew from Wichita Ks to Las Cruses. One RV8A with 0360 wood prop. One RV6 with 0320 wood prop. One RV6A with a detuned 0360 and C/S prop. With my 0360 Superior and hartzell C/S prop I had the least fuel burn of all going and coming. Doyle Reed RV7A ________________________________________________________________________________
From: "Jim Bower" <rvbuilder(at)hotmail.com>
Subject: Help with 3 blade Catto Prop on RV3
Date: Jan 07, 2004
Rick, I just got my 3-blade prop from Craig Catto (it's a beaut), and I knew none of those numbers either. I had only finished one wing of my -6A when I ordered it. All I knew was the particulars of my AeroSport O-320, and that my airplane is a -6A. I think he will carve you the best prop based on that info, and also whether you want it biased toward cruise or climb. I asked for a good compromise of both. Hope this helps. Jim Bower St. Louis, MO RV-6A Fuselage >From: "Rick Fogerson" <rickf(at)cableone.net> >Reply-To: rv-list(at)matronics.com >To: , "RV List" , "Chuck >Brietigam" >Subject: RV-List: Help with 3 blade Catto Prop on RV3 >Date: Tue, 6 Jan 2004 20:37:01 -0700 > > >I am ordering a 3 blade Catto prop for my RV3 with 0320 engine. The engine >was a rebuilt by AeroSport with dual E.I. and Air Flow Performance fuel >injection. I'm not sure what to tell Catto in terms of: >1) max performance HP >2) max RPM at say 8000 ft. >3) max airspeed at say 8000ft. >4) other useful info. > >in order for him to carve the prop. Any help would be greatly appreciated. > >Thanks, >Rick Fogerson >finishing wiring >Boise, ID > > ________________________________________________________________________________
Date: Jan 07, 2004
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: airspeeds of RV8/8A with 0-320 engine
> > >Guys who are flying an RV8/8A what are you showing airspeed wise with an >0-320 powerplant? I am interested to know the speeds of the 150 horsepower >and the modified 160 horsepower speeds and typical range veres the 0-360. I >am looking at going with the 0-320 powerplant for range and fuel economy. > >Thanks > Glenn Williams > You don't need to run the O-360 at 75% power if you don't want to. It should burn the same amount of fuel as the O-320, if you pull the throttle back so it produces the same power as the O-320. If you want fuel economy, consider fuel injection (more even fuel distribution lets you run leaner), electronic ignition and cruise at 45 - 55% power. Max range is achieved at speeds that are a lot slower than most RV pilots want to fly. The power required (and hence fuel flow) will be the same whether you have an O-320 or O-360. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Jan 07, 2004
From: Rob Prior <rv7(at)b4.ca>
Subject: Re: Exiting an RV in Flight - Ideas
Scott Bilinski wrote: > I have never been in a out of control plane or one with a mechanical > failure that is causing you to go down NOW. The G forces would probably be > low 2-3 (?) and the air speed high 150 plus.........So in the case of an 8 > just how are you going to open the canopy? I've never tried opening an -8 canopy in flight. But I expect that quick-release pins that would disconnect the front rollers(*) from the front of the canopy would allow you to push up the front of the canopy enough that the slipstream could take it from there. I have *no* idea if this would work in practise. (*) Releasing the back of the canopy probably isn't necessary. If the slipstream catches the front of it like I think it would, it would probably rip the back roller off the airframe like it wasn't attached. ________________________________________________________________________________
From: "Dr. Leathers" <DrLeathers(at)822heal.com>
Subject: Re: [Bearhawk] new eggenfellner 3.0 Lt Engine
Date: Jan 07, 2004
Hi Chris, I went for a ride in Charlie Walker's show quality Glastar with the 2.5L 4 cyl. Egg. Subie. I was sold on the spot. What a fantastically smooth, quiet, and powerful engine. And not the least of the advantages is the heating system. We were toasty warm as we flew around between Snohomish and Arlington on a cold Western Washington morning. We fiddled around for about an hour, as Charlie demonstrated his extraordinary airmanship and the electric Quinti prop. Fuel burn was less than 3 gallons. I offered to top off Charlie's tanks when we returned to Snohomish. He wouldn't hear of it. Besides, he uses auto gas ;-) When it is time to hang a power plant on my Patrol, I will be looking at the Egg. H6 and the new Bombardier V200 6 cyl. as well. Here is a link to the Bombardier info. in case you have not seen it. http://www.vaircraftengines.com/en/thePackage.asp Cheers Doc ----- Original Message ----- From: Chris Sinfield To: Bearhawk(at)yahoogroups.com Sent: Wednesday, January 07, 2004 1:40 PM Subject: [Bearhawk] new eggenfellner 3.0 Lt Engine Anyone thinking of using this new engine on their Bearhawk?? ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: WAS Exiting an RV in Flight - Ideas NOW RVs & Parachutes
Date: Jan 07, 2004
Just a few comments, but FIRST .... I do NOT have a BRS system. I do NOT plan to install a BRS system in the RV6A under construction I HAVE flown an aircraft with a BRS system (Cirrus) James > -----Original Message----- [SNIP] > > You *have* 160 saves for ultralights. So you can show that ultralights > have a number of saves. On the other hand, you only say that a larger > airplane *could* be saved, not that many *have* been saved. > > For comparison's sake, how many BRS-equipped ultralights have crashed > without deploying the BRS, or where the BRS malfunctioned? Or do you > have that data? It seems that (correct me if i'm wrong here) there have > been half a dozen incidents in Cirrus aircraft, and two of them involved > fatalities despite being equipped with BRS. How many of the other 4 > aircraft are flying today? I think it's one, right? I don't think they ever claim they will save the "airframe" ... just reduce injury to the occupants. As a matter of fact I recall a lot of the early Cirrus info basically saying if you deploy, you can kiss the airframe goodbye. If it were me and I HAD to deploy and I survived, I would be just happy to be alive and the airframe would not be of great concern to ME. Of course if the airframe is reuseable ... great! I would also assume (don't know for sure) that the insurance company would replace the aircraft with a new one. > > Many (but not all) ultralights are small, confined, and have wires and > tubes running in awkward places such that exiting one may be difficult > in flight, especially if there's been a breakup. In contrast, an RV has > a cantilevered wing, and a bubble canopy that can be jettisoned in Hmmmm.... "... jettisoned" in flight (RV canopy). I have no data but this would probably require some "special forces". I have had discussions with RVers who "forgot" to latch the canopy and I even er ..."forgot" to double latch our tip-up canopy for a flight. It did not rip off. I could NOT pull it down and get it closed though and it would seem that at high speed you might have problems opening it enough to get out. Again, this is sheer speculation on my part. > flight (most likely true even in the event of an in-flight breakup). I > believe (rightly or wrongly) that the chances of exiting the airframe > are much higher in an RV. > > > Of course we use fear, uncertainty and doubt to promote the message. > > Why? Because those factors exist in aviation. You are flying a > > mechanical device built by amateurs. If I climb into that aircraft > > with you, you cannot am completely safe while driving with you. > > There is no fear, uncertainty, or doubt in my mind any time I leave the > ground in any aircraft... Certified, Amateur-Built, *or* Ultralight. I > either have 100% confidence that the airplane I lift off in will bring Not trying to start anything, but on this did you really mean 100% confidence or 100% "expectation"? Personally I have 100% expectation but am not always "100 confident" that EVERYTHING will go just fine. Therefore I am always just a bit on edge ... just in case. {I do have a very high confidence though} > me back to the ground safely or I won't fly in it. I remain *prepared* > for unexpected events (engine failure, etc.), but the moment I *expect* > one, I don't fly. > > > There is great "FUD" that exists with the non-flying populace, > > however unreasonable you and I may believe that to be. > > I submit that this FUD is only present because companies like yours are > promoting how *dangerous* flying is, instead of promoting how *safe* > flying is. > This might not be fair to BRS. I can recall ***MANY*** a passenger and/or parent (with NO lknowledge of companies like BRS or their products) who asked whether my plane (Archer or RV) had a parachute. They did not ask because they were so much misled people. They asked because they had some amount of "fear, uncertainty and doubt".They had not been "informed" to their comfort level yet. After taking the time to explain to MOST, there is not problem. On the other hand for SOME, their comfort level is increased with the parachute system. One of these people (recently) was an older brother of mine who is not into aviation AT ALL. Over the years, parachutes have been put forth as a final backup plan (e.g. for fighters) and he made the leap from maybe if they can help people then they can help "this little plane" if it gets into trouble. If I had said from the beginning we had a parachute, I am sure he would have flown with me sooner. But after a quiet discussion by me and other brothers, he decided to go up with me (because he decided he trusted ME and my decisions) and he discovered it was actually pretty cool without any type of parachute. > > Wouldn't the installation of a > > BRS system be a relatively small price to pay, if that would make > > your spouse more comfortable with the idea? You may not have that > > problem, but many others do! > > What would be a larger problem... Telling your wife that there's a big > parachute mounted back there for when you screw up (thereby making her > nervous that you may screw up), or that you tell her she can't take any > baggage with her, because of that 100lb parachute back there that you > put in to make *her* happy. In the example above(re my brother), there was not an assumption that *I* would be the cause of the problem. The "what-if" was associated with something "going wrong" with the plane. And baggage was not a factor. It was a just a fun ride. > > > I will tell you, that through our research, most non-flying > > passengers overwhelmingly feel more comfortable with a device that > > doesn't require them to have to get out of the airplane. > > I prefer to make my passengers comfortable enough with my abilities that > they consider that device to be *me*. 8-) > Yes, you have to do this. But for a few, having that extra (perceived) safety means a lot. James ... just another viewpoint > -Rob > > ________________________________________________________________________________
Subject: Exiting an RV in Flight - Ideas
Date: Jan 08, 2004
From: "Frank van der Hulst (Staff WG)" <F.vanderHulst(at)ucol.ac.nz>
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From: "Dean" <dvanwinkle(at)royell.net>
Subject: Fw: What every woman wants]
Date: Jan 07, 2004
----- Original Message ----- From: Marvin Subject: [Fwd: What every woman wants] -------- Original Message -------- From: MJSVegas(at)aol.com Subject: What every woman wants To: undisclosed-recipients:; See the attachment ________________________________________________________________________________
From: "Will & Lynda Allen" <linenwool(at)comcast.net>
Subject: Drill bit for cutting lightening holes in aluminum 1" and bigger
Date: Jan 08, 2004
I need to cut lightening holes in some spacers for the wing and need to buy some drill bits for doing this. What can anyone recommend for drilling 1" and bigger holes into aluminum? I saw someone had an adjustable bit on a web site but don't remember where I saw it and what it was. I can't seem find anything that would work at Lowe's or Sears. Thanks, -Will Allen North Bend, Wa RV8 wings ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: Drill bit for cutting lightening holes in aluminum 1" and
bigger
Date: Jan 08, 2004
If you're talking about the spacers that go between the tiedown ring mount and the spar, I used a fly cutter for that: http://www.rvproject.com/20020504.html (see the bottom of the page) Looking back on it I probably would rather have used a hole cutting saw instead. Generally speaking, my preference for hole cutting would be: - Greenlee knockout punch (good for relatively thin stock) - unibit (usually steps up to 1", no larger that I know of) - carbide hole saw/cutter (individual sizes) - fly cutter (universal adjustable hole cutter) The Greenlee punches are excellent but expensive. Spruce sells 'em at about $35 and up, if I recall. They make nice clean holes in any sort of sheet stock and are really easy to operate. Unibits are a must-have for an RV project in my opinion. I believe they only step up to 1" at the largest, though. Hole saws are ok, but I haven't really used them too often on the RV. The fly cutter is good if you need a hole of an arbitrary size. You can buy it at Home Depot, Spruce, wherever. Spruce sells replacement cutting blades. You pretty much have to use it in a drill press if you want to keep your fingers, and even then you've got to be really careful. This is my least favorite hole cutting method but I've had to use it a zillion times on this project. Best of luck, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Will & Lynda Allen" <linenwool(at)comcast.net> Subject: RV-List: Drill bit for cutting lightening holes in aluminum 1" and bigger > > I need to cut lightening holes in some spacers for the wing and need to buy > some drill bits for doing this. What can anyone recommend for drilling 1" > and bigger holes into aluminum? I saw someone had an adjustable bit on a > web site but don't remember where I saw it and what it was. I can't seem > find anything that would work at Lowe's or Sears. > > > Thanks, > > > -Will Allen > > North Bend, Wa > > RV8 wings > > ________________________________________________________________________________
From: "Ralph Koger" <rhkoger(at)fbx.com>
Subject: Swap or Sell IO-360 200 HP
Date: Jan 08, 2004
I need a O-360 or 0-320 Lycoming to finish my RV-6A. Will trade or sell Lycoming IO-360 A1A angle valve 200 HP that was removed from a turbo Mooney. Logs show the engine had 1428.9 hours when it was factory overhauled to 0 time in 8/20/92. The new log book shows 532.21 hrs in 7/25/99. In 2000 I bought the engine firewall forward. Only one blade of the Hartzell prop was bent and engine did not rotate. I got bid of $3000.for repair of prop. The crankshaft was bent and replaced with yellow tagged standard size. All new rod bolts, gear bolts and drive pin. The engine is together, painted and ready to be installed as a tubro or as a fuel injected engine. The engine has a light weight starter, vac pump, newer small size alternator, fuel pump and the prop governor. I also have the complete exhaust system with the Rajay unit and the chrome prop spinner for the Mooney. This engine will not fit into my older style cowl and adds other problems. A fixed pitch prop is also needed. My fourth RV is finished except for the engine and instruments and it will also be for sale. I can send some web site pictures. Ralph Koger E-Mail: koger(at)fbx.com Web Site: www.cleavelandtool.com/kogercompany/ 1947 W 1st Extension St. Boone, IA 50036 Phone: 515-432-5714 RV-6A N16RK ________________________________________________________________________________
Date: Jan 08, 2004
From: Marcel Bourgon <mbourgon(at)elp.rr.com>
Subject: Re: Drill bit for cutting lightening holes in aluminum 1"
and bigger Will & Lynda Allen wrote: > >I need to cut lightening holes in some spacers for the wing and need to buy >some drill bits for doing this. What can anyone recommend for drilling 1" >and bigger holes into aluminum? I saw someone had an adjustable bit on a >web site but don't remember where I saw it and what it was. I can't seem >find anything that would work at Lowe's or Sears. > > >Thanks, > > >-Will Allen > >North Bend, Wa > >RV8 wings > > > > Good morning from El Paso We tried those fly cutters and found them very dangerous. We used a greenlee punch. It is a two piece cutting tool used in the electric trades. You drill a center hole then run bolt through hole and screw on back of cutter and tighten up and nice neat hole. We used different sizes for the panel and where ever we needed a nice a clean hole. If you use the fly cutter watch yourself this bird can get away from you very easily. Marcel ________________________________________________________________________________
From: "Scott Brown" <scottbrown(at)precisionjet.com>
Subject: USED MAC SERVO
Date: Jan 08, 2004
Does anyone have a used MAC servo that they would be willing to part with? Please respond offline to scottbrown(at)precisionjet.com. Thanks! Scott ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Re: Prop indexing
Date: Jan 08, 2004
John, I just re-indexed my prop before a trip to Florida (from Ct) over the Christmas/New Years break. I originally had it such that the compression (#1 TDC) occurred at the 10 o'clock position (viewed from the front), and changed it to the 9 o'clock position. I would say that the vibration levels (experienced inside the cockpit) were reduced by at least 50%. (I do not having any instrumentation to accurately quantify vibration levels, but based my estimations on observed vibrations in the compass which is mounted on the brow screen....) I think my next step will be to have the prop balanced..... Fred Stucklen RV-6A N926RV 135+ Hrs since Aug 03! Did anyone who indexed thier prop per skyranch manual, to reduce vibration, check with Ly-con? just wondering if they still honor warranties and such in the unlikely event of an "event" that could be related to balance and indexing. ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Re: Prop indexing
Date: Jan 08, 2004
> John, > > I just re-indexed my prop before a trip to Florida (from > Ct) over the Christmas/New Years break. I originally had it > such that the compression (#1 > TDC) occurred at the 10 o'clock position (viewed from the > front), and changed it to the 9 o'clock position. > I would say that the vibration levels (experienced inside > the cockpit) were reduced by at least 50%. (I do not having > any instrumentation to accurately quantify vibration levels, > but based my estimations on observed vibrations in the > compass which is mounted on the brow screen....) > I think my next step will be to have the prop balanced..... Does anyone have a theory as to why this would be the case? (Paul Petersen, I know you will think about this one!) The engine can't sense where the prop is, so it would have to be airflow related. I'm skeptical about that, though. I could imagine on specific engine/props that some imbalance offset could be occuring when the prop is rotated relative to the crank, making for a smoother operation. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "Scott Brown" <scottbrown(at)precisionjet.com>
Subject: USED MAC SERVO
Date: Jan 08, 2004
Does anyone have a used MAC servo that they would be willing to part with? Please respond offline to scottbrown(at)precisionjet.com Thanks! Scott ________________________________________________________________________________
From: "RV_8 Pilot" <rv_8pilot(at)hotmail.com>
Subject: airspeeds of RV8/8A with 0-320 engine
Date: Jan 08, 2004
At sea level I get somewhere around 205 mph (+/- 5, depending on conditions) with my 160 hp (O-320) CS prop -8. As for flying at 100% power, I've only done it 3-4 times (other than taking off). Last years Sun 100 race was one time. Ran full throttle and leaned slightly for 100 miles at low (but legal!!) altitude. got 3rd in the 160 hp RV category my first race! Never know what might have happened if I'd have actually known where to turn!! ;) I *cruise* around with reduced power - 23-24" MAP, and 23-2400 rpm. I don't have my Lyc charts, but I'd imagine this is something near 75% power. Avg cruise speed is 170-mph (148 kts) regularly. Burns somewhere around 8-8.5 gph, leaned to some degree most all of the time except takeoff. I get power envy when flying heavy with buddies who have 180 or 200 hp RV types. But when I'm light, or with other 150, 160-hp machines, life is very good. After almost 4 years and 580 hrs, I'm stilll amazed at how easily I can just dance around all but the highest performance production planes. Got my -320 for very low $$. It's served me very well. A swap decision is yours to make, but I'm generally happy with my 160-hp. If (when) I upgrade, it won't be to a -360 - it'll be to a -540. But right now, I'd rather just keep flying than worry about new props, engine mounts, cowlings, etc, etc. Bryan Jones -8 www.LoneStarSquadron.com Houston, Texas >I am not trying to start a debate all. All I want is the numbers and fuel >flow for a given 0-320 or an 0-360. You see I am working an angle where I >may possibly be given an engine and the engine will probably be the 0-320. >I personally wanted to go with the 0-360 and if I receive the 0-320 will >more than likely trade up to the 0-360. However I am pondering wether or >not it is worth it. I want to know wether the guys with the 0-320's that >are cruising at 140 to 155 knots are pulling 100% power or are pulled back >to say 75% power to achieve those speeds. Along with that. What are you >guys able to do at 100% power? I would also like to know the speed of an >RV8A full power with an 0-320 and an 0-360 to compare the differences >(VMAX). I am not looking for hard numbers here as I realize that all >airframes are built different but am trying to decide if I want to go with >the 0-320 or the 0-360. > >Thanks again and keep the comments coming > >Regards > Glenn Williams Get reliable dial-up Internet access now with our limited-time introductory ________________________________________________________________________________
Date: Jan 08, 2004
From: P M Condon <pcondon(at)mitre.org>
Subject: Re: Prop indexing How to ??
Has anyone collected all the data relative to prop indexing? I recall that you know your prop isn't indexed correctly by virture of where your prop stops when engine is shutdown. The "2 o-clock 8 o-clock" position vrs the "10 o-clock 4 o-clock" or some such urban ledgend. Anyone got a printable list of how this voodoo can be checked out ?? Also, a few days ago someone related to the group how the longest drive lug is used to determin the proper prop placement on the crank flange. That didn't make sence either because the longest lug is STILL the longest lug once you put the flywheel on......right...?? ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Re: Prop indexing
Date: Jan 08, 2004
Fred, What engine/prop combination was this? James > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Stucklen, > Frederic IFC > Sent: Thursday, January 08, 2004 9:01 AM > To: 'rv-list(at)matronics.com' > Subject: RV-List: Re: Prop indexing > > > > > John, > > I just re-indexed my prop before a trip to Florida (from Ct) over the > Christmas/New Years break. I originally had it such that the > compression (#1 > TDC) occurred at the 10 o'clock position (viewed from the front), and > changed it to the 9 o'clock position. > I would say that the vibration levels (experienced inside the cockpit) > were reduced by at least 50%. (I do not having any instrumentation to > accurately quantify vibration levels, but based my estimations on observed > vibrations in the compass which is mounted on the brow screen....) > I think my next step will be to have the prop balanced..... > > Fred Stucklen > RV-6A N926RV > 135+ Hrs since Aug 03! > > Did anyone who indexed thier prop per skyranch manual, to reduce > vibration, > check with Ly-con? just wondering if they still honor warranties > and such in > the unlikely event of an "event" that could be related to balance and > indexing. > > ________________________________________________________________________________
Date: Jan 08, 2004
From: P M Condon <pcondon(at)mitre.org>
Subject: Re: airspeeds of RV8/8A with 0-320 engine
Another way to look at this is the $6000 thousand dollar prop and $1000 dollar governer and 30 or so lbs. of weight yield a "FREE" 400+ hours of flight (fuel) and 30 lbs more weight carying ability every time you fly if you use a wood or f/p sensenich prop. (( 7000 dollars / 2.15 $/gal) / 8 gal/hr. burn rate))= 400+ gallons of fuel Engine condition, guage accuracy, flying abilities, drag & rigging ...there are a lot of variables to consider when making fuel burn comparisons like this. Heck, the Bendix F/I is a great fuel injector and it too can yield some fuel savings and flight leg extention, but there is a $$ priemum in unit purchase and overhaul and hi pressure pumps to get you that fuel savings. A Carb. and a Vans electric 40 dollar fuel pump may fit you just fine and the $ savings over the Bendix/Airflow option will buy about 250 hours of flight fuel. Lots of way to look at options. Dollar cost and being realistic on your flight "mission" and need is just one way. Cheers... From: Genev E Reed <genevreed(at)juno.com> Glenn: I have a 7A with 0360 and C/S Hartzell. We flew from Wichita Ks to Las Cruses. One RV8A with 0360 wood prop. One RV6 with 0320 wood prop. One RV6A with a detuned 0360 and C/S prop. With my 0360 Superior and hartzell C/S prop I had the least fuel burn of all going and coming. Doyle Reed RV7A ________________________________________________________________________________
From: N90ATC(at)aol.com
Date: Jan 08, 2004
Subject: Re: Haynes
If you wish to help Al Hayne's daughter , please visit friendsforlaurie.com. And for more information, visit Transplants.org. You can contribute, tax deductible, through the transplants.org site. Kevin N900KB (Reserved) ________________________________________________________________________________
Date: Jan 08, 2004
From: Rick Galati <rick6a(at)yahoo.com>
Subject: Re: Drill bit for cutting lightening holes in aluminum 1" and
bigger There is no right or wrong tool choice here. In the end, we can have different preferences based upon personal experience. I bought a brand new and expensive instrument hole punch and hated it. The shear cut inherently left small nubs and required what seemed to me an unnecessary amount of filing and/or sanding to get a given instrument to fit perfectly. I sold it and ended up using my relatively inexpensive and widely available General 3/4"-8" circle (fly) cutter to cut out every instrument hole in the panel to perfection. After cutting out dozens of lightening holes throughout the airframe, I felt comfortable with the fly cutter. It produces high quality holes needing only minor deburring very fast. Sure, a fly cutter can be dangerous. But if proper precautions are taken, it need not be. A good drill press only gets you in the ball game and is a mandatory piece of equipment. Always rest the work on a piece of scrap plywood between it and the drill press table. Clamp the work down securely in at least two locations or better yet, as many locations as practical. Use a low RPM, 250 works for me, a bit of cutting oil, and don't force the feed rate. No injuries, no problems. Rick Galati RV-6A "finishing" --------------------------------- ________________________________________________________________________________
Date: Jan 08, 2004
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: airspeeds of RV8/8A with 0-320 engine
> > >I am not trying to start a debate all. All I want is the numbers and fuel >flow for a given 0-320 or an 0-360. You see I am working an angle where I >may possibly be given an engine and the engine will probably be the 0-320. >I personally wanted to go with the 0-360 and if I receive the 0-320 will >more than likely trade up to the 0-360. However I am pondering wether or >not it is worth it. I want to know wether the guys with the 0-320's that >are cruising at 140 to 155 knots are pulling 100% power or are pulled back >to say 75% power to achieve those speeds. Along with that. What are you >guys able to do at 100% power? I would also like to know the speed of an >RV8A full power with an 0-320 and an 0-360 to compare the differences >(VMAX). I am not looking for hard numbers here as I realize that all >airframes are built different but am trying to decide if I want to go with >the 0-320 or the 0-360. > >Thanks again and keep the comments coming > >Regards > Glenn Williams The perf data on Van's site should help answer some of your questions. Couple that with the knowledge that for small changes in power, if all other conditions are the same (weight, altitude, etc) the speed achieved will vary with the cube root of the power. So, for a 180 hp RV-8A, Van says the max speed (i.e. full power at sea level) is 211 mph (183 kt). For 160 hp he says 203 mph (176 kt), which is the exact same thing you would get from the cube root rule. For 150 hp I calculate 199 mph (173 kt). Based on the published Van's cruise numbers at gross weight at 8,000 ft, I would expect roughly: Engine 150 hp 160 hp 180 hp 75% power 189 mph (164 kt) 193 mph (168 kt) 201 mph (175 kt) 55% power 168 mph (146 kt) 171 mph (149 kt) 178 mph (155 kt) The difference between 75% and 55% speeds published by Van is a bit more than the cube root rule would suggest, and I can't figure out why that would be. But Van has a reputation for publishing realistic perf numbers so I don't doubt him. The fuel flow should vary with the power. There is no magic there. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
Date: Jan 08, 2004
From: Roger Embree <rembree(at)sympatico.ca>
Subject: Re: Prop indexing
glenn.williams(at)businessacft.bombardier.com wrote: > > >Alex and all: > re-indexing the prop for a smoother feel from >vibration is as you suggested. Counterbalancing it from a heavy spot in the >crank. I am not sure what Lycoming feels about this or what this might do >to the engine paramaters. What feels good to us might not feel good to the >engine. I would reccomend calling Lycoming and see what they say. I mean >you have already re-indexed and the worse thing Lycoming is going to tell >you is to put it back and give you an explanation as to the reson why. Who >knows they may even pass the re-indexing along to other builders. I kinda >think personally that when you reindex you are kind of in essence retiming >the engine. (bad example I know) what I mean is you are freeing the engine >up (kind of like advancing and retarding the timing) so if the prop leading >edge is past the #1 cylinder after it is fired the prop in essence has more >momentum to turn and will be less likely to transmit the vibration from the >cylinder firing to the airframe. > >Just my 2 cents worth. > >Glenn > I think my second call would be to lycoming. My first call would be to the manufacturer of your propeller. Then I would like to listen while they discuss it with each other. I like to exaggerate the size, shape, position and speed of things in my mind to get a better idea of what is going on. Imagine increasing the length of the prop until it is a very long rod. How does it react when suddenly moved in line with its axis versus 90 degrees to its axis. The power stroke (horizontal movement) takes place through many degrees of rotation adding to the complexity. Then there is the material, wood, metal or composite. Differing dampening properties and modulus of elasticity for each. Things might well be smoother in the cockpit but it might also be like driving faster over railway tracks. You don't feel it as much but all your wheels get bent and your shocks break. RE ________________________________________________________________________________
From: "Dr. Kevin P. Leathers" <DrLeathers(at)822heal.com>
Subject: Re: Drill bit for cutting lightening holes in aluminum 1" and
bigger
Date: Jan 08, 2004
Lowes and Sears carry the item you need. They call it a circle cutter. Lowes carries General brand for about $10.00 and Sears has their own brand for around $20.00. The General is a better tool, but the Sears brand cuts a slightly larger hole at maximum. Be careful with these tools. They are dangerous if mishandled! Doc ----- Original Message ----- From: "Will & Lynda Allen" <linenwool(at)comcast.net> Subject: RV-List: Drill bit for cutting lightening holes in aluminum 1" and bigger > > I need to cut lightening holes in some spacers for the wing and need to buy > some drill bits for doing this. What can anyone recommend for drilling 1" > and bigger holes into aluminum? I saw someone had an adjustable bit on a > web site but don't remember where I saw it and what it was. I can't seem > find anything that would work at Lowe's or Sears. > > > Thanks, > > > -Will Allen > > North Bend, Wa > > RV8 wings > > ________________________________________________________________________________
Date: Jan 08, 2004
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: airspeeds of RV8/8A with 0-320 engine
> > >Kevin I have read van's numbers as related to performance data. I realize >that van's has a reputation for publishing good conservative numbers, and >has used the CAFE foundation to prove their published data. I just wanted >to know what builders are seeing out there in the "real" world. i.e. are >the performance numbers better, same or worse. I am also determining what >to use powerplant wise if the numbers builders are seeing are correlated to >what I want to see when I am flying. > >Thanks > Glenn Williams > There are a lot of variables to consider if you look at performance numbers that people give you. First, there is a wide variation in accuracy of airspeed systems. Some people do the work to determine the errors in their airspeeds, and others don't. You could easily have two RVs flying in close formation with one indicating a speed 10 kt faster than the other. Some people know how to use GPS groundspeeds to get an accurate TAS and some people only think they know how to do it. Some of the methods that people have cooked up may be off by quite a bit. And then there will be differences depending on the build quality of the aircraft, the condition of the engine and the type of prop (wood props are usually less efficient than metal props, as the blades have to be thicker). So, some aircraft will do a bit better than Van's numbers, and some will do worse. And there are aircraft that the builder thinks is doing better than Van's numbers, but he really has an error in his airspeed system, and the aircraft is really slower than Van's. This guy probably also notices that he always has a big headwind when he compares his airspeed to the GPS groundspeed. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/ ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Jan 08, 2004
Subject: Re: ELT antenna mounting RV8A (and 6A)
I have the same ELT mounting questions as Glenn but pertaining to a RV6A. Any suggestions appreciated. Thanks Dale Ensing ________________________________________________________________________________
From: LeastDrag93066(at)aol.com
Date: Jan 08, 2004
Subject: Re: ELT antenna mounting RV8A (and 6A)
Sportcraft wingtip COM antenna. And if you live through a landing where the wings get ripped off, you can use the ELT as a handheld. If you keep the ELT in reach in the cockpit with its antenna. Jim Ayers ________________________________________________________________________________
From: "Mitch Faatz" <mitchf(at)skybound.com>
Subject: Wing root-fuselage gap on RV-6/6A
Date: Jan 08, 2004
Hello all, For those of you with wings mounted, what is the distance between fuselage and the first rib? I see people are mounting fuel pumps and gascolators in there, but it looks like there isn't a wide enough space there. Can someone with a -6 or 6A with wings mounted (but with wing root fairings off) tell me how much gap there is? Measurements at the front (near the tank attach bracket) and right in front of the spar would be great. Thanks - Mitch Faatz RV-6A Finish Kit Forever Auburn, CA ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Jan 08, 2004
Subject: Flap Motor updated info
List... One of the guys from Van's whose opinion I highly respect emailed and suggested that excess loads on flaps could cause motor failure. Excess loads could be caused by friction in the flaps themselves, so important that with motor disconnected the flaps should move freely, which ours do. He also mentioned that it is possible if flaps always extended at 100 mph that this might overload and cause arcing. We've been doing that per Mike Seager's training, but see no reason to continue, so we'll try 80. Anyone on the list see anything wrong with that? Jerry Cochran snowbound in Oregon ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: Wing root-fuselage gap on RV-6/6A
Date: Jan 08, 2004
Mitch, I am not at the airport (actually home with the cold/flu) but there is enough room in there to mount either the Andair or the Vans gascolator. Our (flying) 6 has the Vans and the 6A I am building has the Andair. Also, there is enough space to allow removal (assuming right fittings of course). James p.s. The biggest problem we have had is a small leak from one of the fittings. A real pain as it is slow but fast enough to stain the bottom of plane after a few days. Of course this has nothing to do with the mounting location. > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Mitch Faatz > Sent: Thursday, January 08, 2004 1:26 PM > To: rv-list(at)matronics.com > Subject: RV-List: Wing root-fuselage gap on RV-6/6A > > > Hello all, > > For those of you with wings mounted, what is the distance between > fuselage and the first rib? I see people are mounting fuel pumps > and gascolators in there, but it looks like there isn't a wide > enough space there. Can someone with a -6 or 6A with wings > mounted (but with wing root fairings off) tell me how much gap > there is? Measurements at the front (near the tank attach > bracket) and right in front of the spar would be great. > > > Thanks - Mitch Faatz RV-6A Finish Kit Forever Auburn, CA > > ________________________________________________________________________________
Date: Jan 08, 2004
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Re: airspeeds of RV8/8A with 0-320 engine
>I just wanted >to know what builders are seeing out there in the "real" world. I'm not Kevin and he would probably answer more diplomatically but I would say that many real world builders will be seeing bad data collected under suboptimal experimental conditions. Flavor that with a large dose of what they hope to see. I are a engineer, well trained to do experiments and collect data and I did so very poorly during my test flights. K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
Date: Jan 08, 2004
From: Richard Dudley <rhdudley(at)att.net>
Subject: Re: Wing root-fuselage gap on RV-6/6A
Hi Mitch, I did not remove the root fairing but I measured from the fuselage side to the centerline of the rivets holding the skin to the root rib. So, you can add about 5/16" (half the flange width)to the measurements. At the spar, the space is about 2-1/2" and at the leading edge, 3-1/2". Keep in mind that you have the fuel line, tank vents and wires to the fuel sensors going between the tank and fuselage on both sides and on the left, you have the pitot line. Richard Dudley -6A completing the many final details Mitch Faatz wrote: > > > Hello all, > > For those of you with wings mounted, what is the distance between fuselage and the first rib? I see people are mounting fuel pumps and gascolators in there, but it looks like there isn't a wide enough space there. Can someone with a -6 or 6A with wings mounted (but with wing root fairings off) tell me how much gap there is? Measurements at the front (near the tank attach bracket) and right in front of the spar would be great. > > Thanks - Mitch Faatz RV-6A Finish Kit Forever Auburn, CA > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: RV filler caps leaking
Date: Jan 08, 2004
> > Need to tighten up my filler caps because they are leaking > with full tanks, one worse than the other. Tried to tighten > the nut on the back but am afraid of shearing the pin off. Any ideas? > > > Scott Bilinski Scott, take them apart and reassemble them, lubricating with Fuel Lube, aka as EZ Turn. BTW, the nut is acting as a lock nut, the bottom piece also threads onto the screw. Count turns as you remove it so that you can reassemble it with about the right adjustment. Get fuel lube into the threads and on the O-rings. If your caps have the plastic thrust part, chuck it and get a stainless steel one from Van's (this is the part against which the locking lever slides when it is actuated). They won't leak any more. Alex Peterson Maple Grove, MN RV6-A N66AP 425 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "Brian Denk" <akroguy(at)hotmail.com>
Subject: RV filler caps leaking
Date: Jan 08, 2004
<bilinski@kyocera-wireless.com> > >Need to tighten up my filler caps because they are leaking with full tanks, >one worse than the other. Tried to tighten the nut on the back but am >afraid of shearing the pin off. Any ideas? > > >Scott Bilinski >Eng dept 305 Scott, I have one cap that seeps fuel when full, and the other one never does. It may have something to do with the filler necks too. There is a fine line between sealing, and going overboard and snapping the pin. Are you lubing the O-rings/cap parts with fuel lube? I goop them pretty good and it helps the whole assembly work with more torque on the nut than possible if left dry. O rings can also be less than perfect right from the get go. A local industrial seal and fitting store might have viton rings the right size to try out. Brian Denk Rv8 N94BD RV10 51 ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Prop indexing How to ??
Date: Jan 08, 2004
My questions in regard to the Prop re-indexing thread are: Would not the design stage of the props and for that matter engines include the proposed indexing of props as part of the design criteria? Have the prop manufacturers such as Hartzell, McCauley(sp), Sensinich(sp) etc. done any vibration testing with their products with the props re-indexed as suggested in earlier postings? It seems to me that re-indexing any prop on any Prop/ engine combination would likely have a drastic effect on the outcomes of any such vibration testing regimes. Weather that change could be good or bad I cannot say. NOTE! Less vibration felt and or otherwise sensed in the structure of an airframe without the aid of specialized equipment etc. does not by necessity indicate a reduction of the potentially damaging vibration modes that can lead to premature catastrophic failure of prop hubs, blades, and or engines. Predicting the nature of the effects good or bad due to prop re-indexing is way beyond my ability or the abilities of any homebuilder that I know of. I am not saying that this or that positive or negative outcome will arise out of re-indexing props, I am only indicating that many ghosts can hide only to be "busted" so to speak, with the use of test equipment and facilities that are well beyond the reach and budget of the average. homebuilder. I guess I am trying to ask if this re-indexing could be done with constant speed props, while at the same time trying to offer a cautionary note to not take this re-indexing thing at all lightly. Until being otherwise informed I for one do not believe re-indexing of any prop to be a necessarily safe option no matter how good it feels to mere mortal senses. Take care, Jim in Kelowna ----- Original Message ----- From: "P M Condon" <pcondon(at)mitre.org> Subject: RV-List: Re: Prop indexing How to ?? > > Has anyone collected all the data relative to prop indexing? I recall > that you know your prop isn't indexed correctly by virture of where your > prop stops when engine is shutdown. The "2 o-clock 8 o-clock" > position vrs the "10 o-clock 4 o-clock" or some such urban ledgend. > Anyone got a printable list of how this voodoo can be checked out ?? > > Also, a few days ago someone related to the group how the longest drive > lug is used to determin the proper prop placement on the crank flange. > That didn't make sence either because the longest lug is STILL the > longest lug once you put the flywheel on......right...?? > > ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: RV filler caps leaking
Date: Jan 08, 2004
> >Need to tighten up my filler caps because they are leaking with full tanks, > >one worse than the other. Tried to tighten the nut on the back but am > >afraid of shearing the pin off. Any ideas? > > > > > >Scott Bilinski > >Eng dept 305 > > > Scott, > > I have one cap that seeps fuel when full, and the other one never does. It > may have something to do with the filler necks too. There is a fine line > between sealing, and going overboard and snapping the pin. Are you lubing > the O-rings/cap parts with fuel lube? I goop them pretty good and it helps > the whole assembly work with more torque on the nut than possible if left > dry. O rings can also be less than perfect right from the get go. A local > industrial seal and fitting store might have viton rings the right size to > try out. > > Brian Denk > Rv8 N94BD > RV10 51 Ditto Brian's experience, one that leaks regardless when full, one that doesn't. Testing various caps has confirmed that it has something to do with the female seat and nothing to do with the cap. It's probably slightly deformed and I have no idea how to correct it. Unfortunately I've taken to just living with it. Randy Lervold RV-8, 366 hrs www.rv-8.com ________________________________________________________________________________
From: "Randy Lervold" <randy@rv-8.com>
Subject: Re: propeller indexing and engine smoothness
Date: Jan 08, 2004
This is a very interesting concept but I'm wondering how you guys are doing this? The prop flange on my O-360 A1A has raised bosses on four of the six holes that are designed to mate up with recesses on the prop hub. The two that don't are 180 opposite each other. I've had a Hartzell and three different Whirl Wind propellers on there and there's only two possible positions to install it and they are 180 degrees apart so you don't have any way to "index" the prop as is being described. Please clue me in, and what do the engine building gurus such as Aero Sport Power or Lycon have to say about all this? BTW, here's some additional trivia for you: My Hartzell stopped at 10:00/4:00 as viewed from the front just like everyone elses. Then I installed the Whirl Wind 200C and later the 200RV and they both stopped at 9:00/3:00 (dead horizontal). I asked WW about this and guessed it had something to do with the mass of the propeller and he laughed. Seems McCauley, who makes the hub for these two models, just indexes it in a different place than Hartzell and he didn't know why. Hmm, maybe this is one reason why the WW props feel smoother? Inquiring minds want to know more. Randy Lervold RV-8 ----- Original Message ----- From: "Richard Sipp" <rsipp(at)earthlink.net> Subject: Re: RV-List: propeller indexing and engine smoothness > > I can second Bill's suggestion in the following post. We re-indexed a fixed > pitch Sensinich on a low compression O-360 powered RV8A today. The owner, > who had been complaining of vibration, said the change made a very > significant improvement. This after trying everything else we could think > of. The prop had been dynamically balanced previously and required only > required a few grams to balance to .04 IPS. We removed this small weight > along with the re-indexing and still saw the significant improvement. > > Dick Sipp > RV4 250DS RV10 110DV > > SportAV8R(at)aol.com > > > > Over the weekend I had to pull the cowl and prop to make repairs on a > broken aluminum alternator tension arm, and thought while I had the prop off > anyway I would try a suggestion I had read about in the Sky Ranch > Engineering Manual. It says that a flat four engine will run more smoothly > if the prop is indexed to be in the same plane as the crank pins, meaning it > is horizontal when the pistons are at top or bottom dead center. This > orientation is 60 degrees away from the indexing that is traditional for > Lycomings, which is a concession to ease of hand-propping. > > > > Well, I tried it and it works. The difference in smoothness was noticable > from very first startup, and the engine is (subjectively) smoother at all > rpm ranges. The prop now stops at about 1 o'clock position viewed from the > front, as opposed to the traditional 10 o'clock position. The compression > stroke is felt much lower down in the swing, making it indeed very awkward > and dangerous to hand prop as you have to bend way over to pull it through. > But since I never hand prop my plane, I consider it worth the trade off. I'm > going to take a wild guess and say the vibration level is about half what it > was before. I find myself now wondering if the dynamic balance I was > considering before would even be worth the cost and effort. Now, if only we > could solve the exhaust pulse floor vibration as easily ;-) > > > > -Bill Boyd > > > > > > ________________________________________________________________________________
Date: Jan 08, 2004
Subject: AD compliance
From: smoothweasel(at)juno.com
I was chatting with a friend the other day and he made the statement that EXPERIMENTAL aircraft are NOT exempt from AD compliances....... I did not get involved in a discussion that I am not sure of but my thinking is that there is no requirement for them to comply. Joel "Weasel" Graber -4 painted as of last weekend ________________________________________________________________________________
From: "RV_8 Pilot" <rv_8pilot(at)hotmail.com>
Subject: Re: RV filler caps leaking
Date: Jan 08, 2004
couple of other thoughts... Chapstick works as a pretty good lubricant. Be sure to lube the oring and cam mechanism. If everythings lube'd well and moving freely, try the new oring first - it's probably the cheapest part to start replacing. Bryan Jones -8 www.LoneStarSquadron.com Houston, Texas > > >Need to tighten up my filler caps because they are leaking with full >tanks, > > >one worse than the other. Tried to tighten the nut on the back but am > > >afraid of shearing the pin off. Any ideas? > > > > > > > > >Scott Bilinski > > >Eng dept 305 > > > > > > Scott, > > > > I have one cap that seeps fuel when full, and the other one never does. >It > > may have something to do with the filler necks too. There is a fine >line > > between sealing, and going overboard and snapping the pin. Are you >lubing > > the O-rings/cap parts with fuel lube? I goop them pretty good and it >helps > > the whole assembly work with more torque on the nut than possible if >left > > dry. O rings can also be less than perfect right from the get go. A >local > > industrial seal and fitting store might have viton rings the right size >to > > try out. > > > > Brian Denk > > Rv8 N94BD > > RV10 51 > > >Ditto Brian's experience, one that leaks regardless when full, one that >doesn't. Testing various caps has confirmed that it has something to do >with >the female seat and nothing to do with the cap. It's probably slightly >deformed and I have no idea how to correct it. Unfortunately I've taken to >just living with it. > >Randy Lervold >RV-8, 366 hrs >www.rv-8.com > Get reliable dial-up Internet access now with our limited-time introductory ________________________________________________________________________________
Date: Jan 08, 2004
From: Bruce Swayze <swayze(at)europa.com>
Subject: Chicago Pneumatic air drill ??
Fellow Listers, Chicago Pneumatic #CP-7300 1/4" capacity mini air drill 2800 rpm I have an opportunity to purchase this drill at a nice discount from the "normal" price. I checked the biggest tool sellers, Avery and Cleaveland, and neither of them sell this exact drill. I'm looking for any feedback from someone who uses it. Anyone out there have one? Do you like it? Would you buy it again? I'm building my tool collection and I'm wondering if it would be worth spending roughly $150 more to get the Sioux. Thanks! Bruce Swayze --- ________________________________________________________________________________
From: Leesafur(at)aol.com
Date: Jan 08, 2004
Subject: RV-3 Alieron bracket
I have a clearance problem with the inboard a-304 aileron rib and the outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts and drilled the holes exactly to the plans please take a look at the pictures that I have and let me know what you think and if you built these bugger can you let me know what you did because I haven=E2=80=99t a clue. Please note the bolt holes are not final drilled to 3/16 yet. http://www.angelfire.com/mech/rv-3/aileron.html Lee Anoka MN RV-3 wing ________________________________________________________________________________
From: "Aaron Villery" <scudrunr1(at)hotmail.com>
Subject: Re: Chicago Pneumatic air drill ??
Date: Jan 08, 2004
I really love my little Sioux drill. She works great. I don't really know if it works $150 great but I really like it. Its also pretty comfortable for those long lines of holes. I assume Chicago Pneumatic is a Harbor Freight brand? Aaron Villery F1 Rocket SN138 ----- Original Message ----- From: "Bruce Swayze" <swayze(at)europa.com> Subject: RV-List: Chicago Pneumatic air drill ?? > > Fellow Listers, > > Chicago Pneumatic #CP-7300 1/4" capacity mini air drill 2800 rpm > > I have an opportunity to purchase this drill at a nice discount from the > "normal" price. I checked the biggest tool sellers, Avery and Cleaveland, > and neither of them sell this exact drill. I'm looking for any feedback > from someone who uses it. Anyone out there have one? Do you like it? Would > you buy it again? I'm building my tool collection and I'm wondering if it > would be worth spending roughly $150 more to get the Sioux. > > Thanks! > > Bruce Swayze > > > --- > > ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Chicago Pneumatic air drill ??
Date: Jan 08, 2004
Chicago Pneumatic is harbor freight's house brand. They are Chinese knockoffs of other manufacturer's tools. The quality varies. I've not handled this particular tool so I can't say for sure, but my guess is that it'll work and that you may not be happy with the chuck and/or trigger. You should check it's price against hf's website to see if you're really getting a substantial discount. I just searched it at 89.99 and it claims 2500 rpm. http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=4027 I've bought a lot of tools over the years and it seems that I usually end up buying them again if I don't get high quality tools the first time. It's not a good way to save money. Ed Holyoke 6 canopy skirts -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bruce Swayze Subject: RV-List: Chicago Pneumatic air drill ?? Fellow Listers, Chicago Pneumatic #CP-7300 1/4" capacity mini air drill 2800 rpm I have an opportunity to purchase this drill at a nice discount from the "normal" price. I checked the biggest tool sellers, Avery and Cleaveland, and neither of them sell this exact drill. I'm looking for any feedback from someone who uses it. Anyone out there have one? Do you like it? Would you buy it again? I'm building my tool collection and I'm wondering if it would be worth spending roughly $150 more to get the Sioux. Thanks! Bruce Swayze --- = = = = ________________________________________________________________________________
Date: Jan 08, 2004
From: Rob Prior <rv7(at)b4.ca>
Subject: Re: Chicago Pneumatic air drill ??
Ed Holyoke wrote: > > Chicago Pneumatic is harbor freight's house brand. I think you'll find that *Central* Pneumatic is HF's house brand, not *Chicago* Pneumatic. If you look for "air drill" on HF's site, you'll find a lot of drills for $25-$50, which I think are the "cheaper" ones you're referring to. http://www.chicagopneumatic.com/ The picture of the Chicago drill on HF's website looks a lot like the Sioux equivalent, I think... I've only seen the Sioux one once though. -RB4 ________________________________________________________________________________
From: "Cammie Patch" <cammie(at)sunvalley.net>
Subject: RV-3 Aileron bracket
Date: Jan 08, 2004
You'll need to cut the access hole all the way down to the flange, to provide a flat spot for the nut to go. I have a clearance problem with the inboard a-304 aileron rib and the outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts and drilled the holes exactly to the plans please take a look at the pictures that I have and let me know what you think and if you built these bugger can you let me know what you did because I haven=E2=80=99t a clue. Please note the bolt holes are not final drilled to 3/16 yet. http://www.angelfire.com/mech/rv-3/aileron.html Lee Anoka MN RV-3 wing ________________________________________________________________________________
Date: Jan 08, 2004
From: Bobby Hester <bhester(at)hopkinsville.net>
Subject: Re: Chicago Pneumatic air drill ??
Bruce Swayze wrote: > >Fellow Listers, > >Chicago Pneumatic #CP-7300 1/4" capacity mini air drill 2800 rpm > >I have an opportunity to purchase this drill at a nice discount from the >"normal" price. I checked the biggest tool sellers, Avery and Cleaveland, >and neither of them sell this exact drill. I'm looking for any feedback >from someone who uses it. Anyone out there have one? Do you like it? Would >you buy it again? I'm building my tool collection and I'm wondering if it >would be worth spending roughly $150 more to get the Sioux. > >Thanks! > >Bruce Swayze > > I do must of my drilling with my DeWalt cordless drill, but I did buy a $30 air drill from Harbor Freight and it works just fine also. If I was going to spend $150 on a drill it would be for a new cordless and I'd get the cheap air drill. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-) ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Chicago Pneumatic air drill ??
Date: Jan 08, 2004
Man, you're right - I was reading central when it said Chicago and I cut and pasted it instead of spelling it. Might be a better tool than I thought. Ed -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Rob Prior Subject: Re: RV-List: Chicago Pneumatic air drill ?? Ed Holyoke wrote: > > Chicago Pneumatic is harbor freight's house brand. I think you'll find that *Central* Pneumatic is HF's house brand, not *Chicago* Pneumatic. If you look for "air drill" on HF's site, you'll find a lot of drills for $25-$50, which I think are the "cheaper" ones you're referring to. http://www.chicagopneumatic.com/ The picture of the Chicago drill on HF's website looks a lot like the Sioux equivalent, I think... I've only seen the Sioux one once though. -RB4 = = = = ________________________________________________________________________________
Date: Jan 08, 2004
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: RV-3 Alieron bracket
Experience with building RV-6 ailerons suggests you simply cut a notch or slot in the web of the -304 rib extending from the lightening hole down to the forward flange to provide room to install the AN365 nut. You could provide a scrap shim equal in thickness of the forward flange (probably .025) under the nut so that there is a level surface for it to bear on or simply cut a semi-circle out of the flange so the nut bears directly on the spar's aft face. Do not worry about weakening the rib in this area - after all, there will be a healthy sized piece of very strong 4130 steel bolted in place to act as a "doubler"! Jim Oke RV-6A, RV-3 Winnipeg, Man. ----- Original Message ----- From: <Leesafur(at)aol.com> Subject: RV-List: RV-3 Alieron bracket > > I have a clearance problem with the inboard a-304 aileron rib and the > outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts and > drilled the holes exactly to the plans please take a look at the pictures that I > have and let me know what you think and if you built these bugger can you let me > know what you did because I haven=E2=80=99t a clue. Please note the bolt holes are not > final drilled to 3/16 yet. > > http://www.angelfire.com/mech/rv-3/aileron.html > > > Lee > Anoka MN > RV-3 wing > > ________________________________________________________________________________
From: "Dan Checkoway" <dan(at)rvproject.com>
Subject: Re: RV-3 Aileron bracket
Date: Jan 08, 2004
Why not install a nutplate back there instead of a nut? Less clearance required, no wrench hole required. That's what I did on my RV-7, which has pretty much the same setup. I know you already cut the wrench access hole and everything, but next time you wouldn't need to. Just my 2 cents, )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: "Cammie Patch" <cammie(at)sunvalley.net> Subject: RE: RV-List: RV-3 Aileron bracket > > You'll need to cut the access hole all the way down to the flange, to > provide a flat spot for the nut to go. > > > I have a clearance problem with the inboard a-304 aileron rib and the > outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts > and > drilled the holes exactly to the plans please take a look at the pictures > that I > have and let me know what you think and if you built these bugger can you > let me > know what you did because I haven=E2=80=99t a clue. Please note the bolt > holes are not > final drilled to 3/16 yet. > > http://www.angelfire.com/mech/rv-3/aileron.html > > > Lee > Anoka MN > RV-3 wing > > ________________________________________________________________________________
Date: Jan 09, 2004
rv-list(at)matronics.com
From: Bruce Stewart <Bruce.Stewart1(at)bigpond.com>
Subject: Re: RV3-List: RV-3 Alieron bracket
Lee, I've had a look at the drawings and the photos, seems to me you have just drilled a hole in the wrong place maybe...... Can you post some more photos that arn't so close and more general views? Bruce Downunder. >--> RV3-List message posted by: Leesafur(at)aol.com > >I have a clearance problem with the inboard a-304 aileron rib and the >outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts and >drilled the holes exactly to the plans please take a look at the pictures >that I >have and let me know what you think and if you built these bugger can you >let me >know what you did because I haven=E2=80=99t a clue. Please note the bolt >holes are not >final drilled to 3/16 yet. > >http://www.angelfire.com/mech/rv-3/aileron.html > > >Lee >Anoka MN >RV-3 wing > > ________________________________________________________________________________
Date: Jan 09, 2004
RV-3(at)yahoogroups.com, rv-list(at)matronics.com
From: Bruce Stewart <Bruce.Stewart1(at)bigpond.com>
Subject: Re: RV3-List: RV-3 Alieron bracket
Second take, yeah I see the problem! mmmmmmmm ummm errrrr Haven't a clue.........yet. Bruce >Lee, > >I've had a look at the drawings and the photos, seems to me you >have just drilled a hole in the wrong place maybe...... > >Can you post some more photos that arn't so close and more general >views? > >Bruce > >Downunder. > > >>--> RV3-List message posted by: Leesafur(at)aol.com >> >>I have a clearance problem with the inboard a-304 aileron rib and the >>outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts and >>drilled the holes exactly to the plans please take a look at the pictures >>that I >>have and let me know what you think and if you built these bugger can you >>let me >>know what you did because I haven=E2=80=99t a clue. Please note the bolt >>holes are not >>final drilled to 3/16 yet. >> >>http://www.angelfire.com/mech/rv-3/aileron.html >> >> >>Lee >>Anoka MN >>RV-3 wing >> >> ________________________________________________________________________________
From: "Dana Overall" <bo124rs(at)hotmail.com>
Subject: Chicago Pneumatic air drill ??
Date: Jan 09, 2004
Bruce, I guess if I were starting over again on another "snap together" 7, I'd bid on one of those. Remember, as has been stated previously, the drill usage on the new kits amounts to 99% reaming rather than drilling. The days of buying the big expensive double throw me down, never to experience a warped wobbler $$$$$$ drills are a thing of the past.........unless you just want to own the most expensive air drill in the neighborhood. My drill.............El Cheapo Delta, abused due to lack of oiling but got the emp, wings, fuselage and finish kit drilling accomplished. Heck, for that price I'm almost willing to bid on one:-) Dana Overall Richmond, KY RV-7 slider, Imron black, "Black Magic" Finish kit Buying Instruments. Hangar flying my Dynon. http://rvflying.tripod.com ________________________________________________________________________________
Date: Jan 09, 2004
From: Rick Galati <rick6a(at)yahoo.com>
Subject: Re: Chicago Pneumatic air drill
Chicago Pneumatic is a major vendor of air tools used at McBoeing in St. Louis. That is a fairly good datapoint because only the most reliable tools are purchased for daily shop floor use. My experience was the drill motors are highly reliable, but like anything else, some motors ran more smoothly than others. The drills were not often sent to the air tool maintenance department for repair, and even then the problem was often traced to the worker neglecting the obligatory daily drop of oil. Be careful though. Counterfeit CP's and CP clones are out there. The name alone does not guarantee that the specific drill motor you seek is a bargain. Even if it is the real deal, you have no idea of its work history. Caveat emptor. Rick Galati RV-6A "finishing" --------------------------------- ________________________________________________________________________________
From: "ray sheffield" <rv8a(at)csranet.com>
Subject: Re: Chicago Pneumatic air drill ??
Date: Jan 09, 2004
Very pleased with the cp drill. ray ----- Original Message ----- From: "Bruce Swayze" <swayze(at)europa.com> Subject: RV-List: Chicago Pneumatic air drill ?? > > Fellow Listers, > > Chicago Pneumatic #CP-7300 1/4" capacity mini air drill 2800 rpm > > I have an opportunity to purchase this drill at a nice discount from the > "normal" price. I checked the biggest tool sellers, Avery and Cleaveland, > and neither of them sell this exact drill. I'm looking for any feedback > from someone who uses it. Anyone out there have one? Do you like it? Would > you buy it again? I'm building my tool collection and I'm wondering if it > would be worth spending roughly $150 more to get the Sioux. > > Thanks! > > Bruce Swayze > > > --- > > ________________________________________________________________________________
Date: Jan 10, 2004
From: Doug Gray <dgra1233(at)bigpond.net.au>
Subject: Re: RV-3 Alieron bracket
Don't you just hate that. The RV-6 ailerons have a mouse hole shown on the end rib (A-304 for you) rather than the circular hole. The hole is relatively small but sufficient to get a spanner onto the bolt. The base of the mouse hole is against the aileron spar. Doug Gray Leesafur(at)aol.com wrote: > > I have a clearance problem with the inboard a-304 aileron rib and the > outboard AN-3 bolt for the a-305 aileron bracket. I have built these parts and > drilled the holes exactly to the plans please take a look at the pictures that I > have and let me know what you think and if you built these bugger can you let me > know what you did because I haven=E2=80=99t a clue. Please note the bolt holes are not > final drilled to 3/16 yet. > > http://www.angelfire.com/mech/rv-3/aileron.html > > > Lee > Anoka MN > RV-3 wing > > > > > > > ________________________________________________________________________________
From: "RV_8 Pilot" <rv_8pilot(at)hotmail.com>
Subject: Sun 100 Air Race
Date: Jan 09, 2004
Apparently, the race is still on for 2004. I got a .pdf format entry form from ACS yesterday. Write them at info(at)aircraftspruce.com or email me off the list and I'll forward you a copy. Scanning over the document, everything sounds like what was done in years past. Bryan Jones -8 www.LoneStarSquadron.com Houston, Texas Working moms: Find helpful tips here on managing kids, home, work and ________________________________________________________________________________
From: "Vincent Welch" <welchvincent(at)hotmail.com>
Subject: Aux Oil Pump
Date: Jan 09, 2004
Gentlemen, I would like to use an electric oil pump to pre-oil the engine prior to every start (like the one on the Infinity stick grip site www.infinityaerospace.com). They have a little sketch (www.infinityaerospace.com/Installation.jpg) of a possible connection method. I am writing to ask the engine Guru's among you if their sketch is the best method or should I be considering another way of plumbing the pump. I think that I would prefer to plumb in the oil pressure switch (firewall mounted) with a 1/4" hose from the usual location (right rear oil galley). I have an IO360-A1A with an Airwolf remote mounted oil filter (mounted on the firewall). I have a constant speed prop if that matters and I will be returning the air/oil seperator to the location that Mr. Mahon suggested on the Lycoming list a few weeks ago (removing a plug in the lower right rear, facing forward, quadrant of the accessory case). Vince Welch Expand your wine savvy and get some great new recipes at MSN Wine. http://wine.msn.com ________________________________________________________________________________
Date: Jan 09, 2004
From: n6jx(at)earthlink.net
Subject: Specific Fuel Consumption
Recent discussion on the RV list have touched on the topic of different engine / prop combinations, and the impact on performance. Tom, Kevin and other have pointed out that to go a given speed, a given horsepower is required, and it really doesn't matter what size engine you have (as long as it is big enough to produce the required horsepower). Along with that, to produce a given horsepower, a given amount of fuel is required, which is the "Specific Fuel Consumption" of the engine. Doing some research on this, I found that there actually is a fairly small range of SFC that efficient internal combustion engines fall into, that being .42 to .47 pounds of fuel per horsepower per hour. With this information, it is possible to calculate a power to fuel burn chart as attached below. Testing this out in my RV I have found this to be right on with the actual performance I am getting when compared to the Lycoming power charts in my engine's operating manual. My plane is an RV-6A with a Fuel injected 180 hp Lyc O-360 and a CS prop. At 7000 feet, Running 23.5" Manifold Press and 2400 RPM, if I lean to 8.2 Gal/hour (EGT 50 degrees lean of peak), I get 164kts TAS and if I richen the mixture to 9.8 Gal/Hour (EGT 75 degrees rich of peak), I get 172kts TAS. Looking in my Lyc manual at the power charts, these figures align pretty well with the % power vs fuel flow charts in the manual. Given this, it can be seen that Man. Press and RPM do not always equal horsepower. Horsepower is RPM and Torque, and by varing the fuel load, we can vary the torque at any given RPM and thus vary the horsepower. With a fixed pitch prop, as you adjusted the mixture, the RPM would change, but with a Constant Speed prop, the pitch of the prop changes, which is not reflected on any guages other than fuel flow. This makes it interesting to set a speed. Since I can't run the mixture between 50 degrees lean and 75 degrees rich of peak, and as the throttle is already wide open, 172kts at 9.8 Gal/Hr is close to max speed at that altitude. To go slower than 172 but faster than 164, I must run a richer mixture than 9.8 Gal/Hr, so in fact I burn more fuel to go slower, which makes sense as a richer fuel/air mixture reduces power. So in actual practice, I either cruise at 172kts or at or below 164kts. If an additional column was added to the table below for kts speed, it would be very easy to find the best economy cruise. I get 17.6 nm/Gal at 172kts and 20 nm/Gal at 164kts. I haven't bothered to take reading at other setting yet, but will do so one of these days. Of course, 135hp equals 75% power in a 180hp motor, 85% power in a 160hp and only 50% power in a 270hp rocket. So it is quite reasonable that a formation of RVs flying together will be close to each other in fuel burn regardless of engine size, the biggest variable being the ability of the pilot to lean the engine to the best possible fuel/air mixture. Of couse differences in airframe drag and prop efficiency will aslo play a role, but probably pretty minor given the same aircraft model and a reasonably efficient prop. Would appreciate any feedback on these numbers and how other feel they fit with their expierence. Mel Jordan Tucson Specific Fuel Consumption SFC Min Max LB/HP 0.4300 0.4600 GAL/HP 0.0717 0.0767 Fuel Weight 6 LB/GAL HP % PWR GAL/HR GAL/HR 180 100% Min Max 50 28% 3.58 3.83 55 31% 3.94 4.22 60 33% 4.30 4.60 65 36% 4.66 4.98 70 39% 5.02 5.37 75 42% 5.38 5.75 80 44% 5.73 6.13 85 47% 6.09 6.52 90 50% 6.45 6.90 95 53% 6.81 7.28 100 56% 7.17 7.67 105 58% 7.53 8.05 110 61% 7.88 8.43 115 64% 8.24 8.82 120 67% 8.60 9.20 125 69% 8.96 9.58 130 72% 9.32 9.97 135 75% 9.68 10.35 140 78% 10.03 10.73 145 81% 10.39 11.12 150 83% 10.75 11.50 155 86% 11.11 11.88 160 89% 11.47 12.27 165 92% 11.83 12.65 170 94% 12.18 13.03 175 97% 12.54 13.42 180 100% 12.90 13.80 185 103% 13.26 14.18 190 106% 13.62 14.57 195 108% 13.98 14.95 200 111% 14.33 15.33 ________________________________________________________________________________
Date: Jan 09, 2004
From: P M Condon <pcondon(at)mitre.org>
Subject: Re: Prop indexing - reply
(for the archives and future searching....thanks Jim...) In a message dated 1/8/04 7:12:20 AM Pacific Standard Time, pcondon(at)mitre.org writes: Also, a few days ago someone related to the group how the longest drive lug is used to determin the proper prop placement on the crank flange. That didn't make sence either because the longest lug is STILL the longest lug once you put the flywheel on......right...?? The "longest lug"??? I believe the lugs are the same length. One of them has a "step" which lines up with the O marked hole on the starter ring gear. I do not believe that it has anything to do with prop indexing, other than to allow a starting point at which to determine when #1 cylinder is at TDC. The physical indexing is determined by how you install the spinner backplate. Jim Nice WA State ________________________________________________________________________________
From: "Wiethe, Philip (P.J.)" <pwiethe(at)ford.com>
Subject: Re: Chicago Pneumatic air drill ??
Date: Jan 09, 2004
I bought the Chicago Pneumatic CP-7300 air drill a couple weeks ago from a local industrial tool shop that sells CP stuff for $74.00 and I Iove it. It replaced a Taylor 3/8 air drill in which the runout had become excessive due to one too many drops. The CP spins faster and the runout is very tight. The drill is very light and compact and the rubber coated grip feels nice. Phil Wiethe 8A Fuselage ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Percent horsepower [was Specific Fuel Consumption]
Date: Jan 09, 2004
The way I view things is that fuel produces power. Therefore based on your engine's efficiency the amount of fuel you burn is proportional to the horsepower, with in reason. By reason I mean if you dump all gas and no air, you get no power... So if we go back to engine theory and say that we want to have a 14.7:1 air fuel ratio, then by measuring the air entering the engine we can calculate the fuel burned, again assuming 14.7:1. So to calculate the mass of the air entering the engine we can get close by measuring the RPMs, Air temperature, Barometer pressure, and MAP, this is called speed density calculations. Now what most people do for calculating percentage of horsepower is realize that the air temperature and barometer pressure cancel out, removed from equation. Thus you can estimate percentage of horsepower based on MAP and RPM, again assuming constant fuel mixture. This the problem, if you change air fuel ratio/mixture you change the maximum horsepower and thus you may still read 75% horsepower but your 100% horsepower level may have changed. A better method would be to calculate real horsepower estimates. That is by measuring the fuel flow, and the air flow you can actually calculate the fuel to air ratio. Then by knowing the efficiency of the engine you can get a pretty good estimate of real horsepower, however the efficiency of the engine will be variable and not easy to estimate, thus you will always have some inaccuracies. Even better is to use a fuel injected engine with an O2 sensor such that the computer maintains a constant air fuel ratio. Regards, Trampas Stern Stern Technologies 4321 Waterwheel Dr Raleigh NC 27606 919-832-8441 Ext. 12 (voice) 919-832-8441 (fax) www.sterntech.com tstern(at)sterntech.com -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of n6jx(at)earthlink.net Subject: RV-List: Specific Fuel Consumption Recent discussion on the RV list have touched on the topic of different engine / prop combinations, and the impact on performance. Tom, Kevin and other have pointed out that to go a given speed, a given horsepower is required, and it really doesn't matter what size engine you have (as long as it is big enough to produce the required horsepower). Along with that, to produce a given horsepower, a given amount of fuel is required, which is the "Specific Fuel Consumption" of the engine. Doing some research on this, I found that there actually is a fairly small range of SFC that efficient internal combustion engines fall into, that being .42 to .47 pounds of fuel per horsepower per hour. With this information, it is possible to calculate a power to fuel burn chart as attached below. Testing this out in my RV I have found this to be right on with the actual performance I am getting when compared to the Lycoming power charts in my engine's operating manual. My plane is an RV-6A with a Fuel injected 180 hp Lyc O-360 and a CS prop. At 7000 feet, Running 23.5" Manifold Press and 2400 RPM, if I lean to 8.2 Gal/hour (EGT 50 degrees lean of peak), I get 164kts TAS and if I richen the mixture to 9.8 Gal/Hour (EGT 75 degrees rich of peak), I get 172kts TAS. Looking in my Lyc manual at the power charts, these figures align pretty well with the % power vs fuel flow charts in the manual. Given this, it can be seen that Man. Press and RPM do not always equal horsepower. Horsepower is RPM and Torque, and by varing the fuel load, we can vary the torque at any given RPM and thus vary the horsepower. With a fixed pitch prop, as you adjusted the mixture, the RPM would change, but with a Constant Speed prop, the pitch of the prop changes, which is not reflected ! on any guages other than fuel flow. This makes it interesting to set a speed. Since I can't run the mixture between 50 degrees lean and 75 degrees rich of peak, and as the throttle is already wide open, 172kts at 9.8 Gal/Hr is close to max speed at that altitude. To go slower than 172 but faster than 164, I must run a richer mixture than 9.8 Gal/Hr, so in fact I burn more fuel to go slower, which makes sense as a richer fuel/air mixture reduces power. So in actual practice, I either cruise at 172kts or at or below 164kts. If an additional column was added to the table below for kts speed, it would be very easy to find the best economy cruise. I get 17.6 nm/Gal at 172kts and 20 nm/Gal at 164kts. I haven't bothered to take reading at other setting yet, but will do so one of these days. Of course, 135hp equals 75% power in a 180hp motor, 85% power in a 160hp and only 50% power in a 270hp rocket. So it is quite reasonable that a formation of RVs flying together will be close to each other in fuel burn regardless of engine size, the biggest variable being the ability of the pilot to lean the engine to the best possible fuel/air mixture. Of couse differences in airframe drag and prop efficiency will aslo play a role, but probably pretty minor given the same aircraft model and a reasonably efficient prop. Would appreciate any feedback on these numbers and how other feel they fit with their expierence. Mel Jordan Tucson Specific Fuel Consumption SFC Min Max LB/HP 0.4300 0.4600 GAL/HP 0.0717 0.0767 Fuel Weight 6 LB/GAL HP % PWR GAL/HR GAL/HR 180 100% Min Max 50 28% 3.58 3.83 55 31% 3.94 4.22 60 33% 4.30 4.60 65 36% 4.66 4.98 70 39% 5.02 5.37 75 42% 5.38 5.75 80 44% 5.73 6.13 85 47% 6.09 6.52 90 50% 6.45 6.90 95 53% 6.81 7.28 100 56% 7.17 7.67 105 58% 7.53 8.05 110 61% 7.88 8.43 115 64% 8.24 8.82 120 67% 8.60 9.20 125 69% 8.96 9.58 130 72% 9.32 9.97 135 75% 9.68 10.35 140 78% 10.03 10.73 145 81% 10.39 11.12 150 83% 10.75 11.50 155 86% 11.11 11.88 160 89% 11.47 12.27 165 92% 11.83 12.65 170 94% 12.18 13.03 175 97% 12.54 13.42 180 100% 12.90 13.80 185 103% 13.26 14.18 190 106% 13.62 14.57 195 108% 13.98 14.95 200 111% 14.33 15.33 ________________________________________________________________________________
From: "Wiethe, Philip (P.J.)" <pwiethe(at)ford.com>
Subject: Re: Aux Oil Pump
Date: Jan 09, 2004
Vince, You might want to try this simpler approach. Have your starter on a separate button from your ignition(s). When you go to start the engine, hold down the starter button with the ignition(s) off until you see the oil pressure come up to normal on your oil pressure gauge, then turn on the ignitions. You are getting cylinder pressure without oil initially, however, this is much lower than the cylinder pressures during combustion. We do this on a very expensive, 13:1 compression, 600 Hp race motor (that won the Baja 1000 two years ago). There are also some other benefits in having your starter separated instead of using the traditional key start Off-L-R-IGN switch. Phil Wiethe 8A fuse ________________________________________________________________________________
Date: Jan 09, 2004
From: linn walters <lwalters2(at)cfl.rr.com>
Subject: Re: Aux Oil Pump
Vincent Welch wrote: > >Gentlemen, > >I would like to use an electric oil pump to pre-oil the engine prior to >every >start (like the one on the Infinity stick grip site >www.infinityaerospace.com). They have a little sketch >(www.infinityaerospace.com/Installation.jpg) of a possible connection >method. I am writing to ask the engine Guru's among you if their sketch is >the best method or should I be considering another way of plumbing the pump. >I think that I would prefer to plumb in the oil pressure >switch (firewall mounted) with a 1/4" hose from the usual location (right >rear oil galley). > >I have an IO360-A1A with an Airwolf remote mounted oil filter (mounted on >the >firewall). I have a constant speed prop if that matters and I will be >returning >the air/oil seperator to the location that Mr. Mahon suggested on the >Lycoming list a >few weeks ago (removing a plug in the lower right rear, facing forward, >quadrant of the accessory case). > > >Vince Welch > Vince, Even though I don't fancy myself as an 'engine guru', I'll answer your question first: There is no 'best' method. That method will work just fine. I'm not one to talk anybody out of what the want, but I have a question: WHY? What is your reasoning in adding the additional plumbing, weight, etc? Are you planning on letting your airplane sit idle for months at a time? If so, then I guess the pump may be of marginal use. I don't see the value in hauling around a pump that really doesn't do much ..... unless you have a mechanical oil pump failure ...... at which time the elec. pump just may get you to an airport safely. the problem with pre-oilers is that those areas most subject to rust and corrosion such as the cam and cam followers won't get any additional oil, as well as the rocker arms. The pre-oiler will get oil to the cam and crank bearings as well as the con-rod crank bearings. The pistons, cylinders etc. won't benefit. So, without knowing your reasons, I can't address those concerns. As you can see, I don't see having a back-up oil pump sufficient reason. Also, you're installing an air-oil separator. Not a real good idea, in my opinion. There is quite a lot of acid and water generated during combustion that ends up in the oil. That acid and water needs to boiled off if you expect your engine to go to TBO or beyond. That means flying for an hour or more. Returning that moisture back to the engine doesn't come under the heading of being 'good to your engine'. Short hops around the patch are more harmful than beneficial. The separator will keep the belly cleaner, but you cover up a good engine diagnostic tool. The excess blowby is caused by worn or broken rings, and if the separator is really working great, you'll miss the warning signs. Catastrophic failures aren't fun. Think about your reasons for your wish list ...... and the consequences ........ before you jump. Linn ________________________________________________________________________________
Date: Jan 09, 2004
Subject: Re: Specific Fuel Consumption
From: Denis Walsh <denis.walsh(at)comcast.net>
Excellent post. I too use 2400 RPM and almost full throttle for cruise. My data is not as precise as yours by any means; however, my end result is remarkable similar. Bases on my 6.5 years of flying my RV-6A, 180 C/S, I flight plan for 165K and fly above 8,000 feet, prefer 8.5 to 12.5. I can count on 7.5 GPH at the higher altitude. Of course I frequently want to go faster, so I add RPM, up to 2600 as required, and re-lean. I don't pay any attention to my EGTs any more. I lean to sputter then, rich to smooth running. This definitely yields a decrease in speed from rich of peak. I surmise that my slightly less fuel flow is due to my electronic ignition, and to more leaning. Thanks again for the good data. Denis > From: n6jx(at)earthlink.net > Reply-To: rv-list(at)matronics.com > Date: Fri, 9 Jan 2004 08:12:15 -0600 (GMT-06:00) > To: rv-list(at)matronics.com, vansaircraft(at)yahoogroups.com > Subject: RV-List: Specific Fuel Consumption > > > Recent discussion on the RV list have touched on the topic of different engine > / prop combinations, and the impact on performance. Tom, Kevin and other > have pointed out that to go a given speed, a given horsepower is required, and > it really doesn't matter what size engine you have (as long as it is big > enough to produce the required horsepower). Along with that, to produce a > given horsepower, a given amount of fuel is required, which is the "Specific > Fuel Consumption" of the engine. Doing some research on this, I found that > there actually is a fairly small range of SFC that efficient internal > combustion engines fall into, that being .42 to .47 pounds of fuel per > horsepower per hour. With this information, it is possible to calculate a > power to fuel burn chart as attached below. > > Testing this out in my RV I have found this to be right on with the actual > performance I am getting when compared to the Lycoming power charts in my > engine's operating manual. My plane is an RV-6A with a Fuel injected 180 hp > Lyc O-360 and a CS prop. At 7000 feet, Running 23.5" Manifold Press and 2400 > RPM, if I lean to 8.2 Gal/hour (EGT 50 degrees lean of peak), I get 164kts TAS > and if I richen the mixture to 9.8 Gal/Hour (EGT 75 degrees rich of peak), I > get 172kts TAS. Looking in my Lyc manual at the power charts, these figures > align pretty well with the % power vs fuel flow charts in the manual. Given > this, it can be seen that Man. Press and RPM do not always equal horsepower. > Horsepower is RPM and Torque, and by varing the fuel load, we can vary the > torque at any given RPM and thus vary the horsepower. With a fixed pitch > prop, as you adjusted the mixture, the RPM would change, but with a Constant > Speed prop, the pitch of the prop changes, which is not reflected ! > on any guages other than fuel flow. > > This makes it interesting to set a speed. Since I can't run the mixture > between 50 degrees lean and 75 degrees rich of peak, and as the throttle is > already wide open, 172kts at 9.8 Gal/Hr is close to max speed at that > altitude. To go slower than 172 but faster than 164, I must run a richer > mixture than 9.8 Gal/Hr, so in fact I burn more fuel to go slower, which makes > sense as a richer fuel/air mixture reduces power. So in actual practice, I > either cruise at 172kts or at or below 164kts. If an additional column was > added to the table below for kts speed, it would be very easy to find the best > economy cruise. I get 17.6 nm/Gal at 172kts and 20 nm/Gal at 164kts. I > haven't bothered to take reading at other setting yet, but will do so one of > these days. > > Of course, 135hp equals 75% power in a 180hp motor, 85% power in a 160hp and > only 50% power in a 270hp rocket. So it is quite reasonable that a formation > of RVs flying together will be close to each other in fuel burn regardless of > engine size, the biggest variable being the ability of the pilot to lean the > engine to the best possible fuel/air mixture. Of couse differences in > airframe drag and prop efficiency will aslo play a role, but probably pretty > minor given the same aircraft model and a reasonably efficient prop. > > Would appreciate any feedback on these numbers and how other feel they fit > with their expierence. > > > Mel Jordan > Tucson > > > Specific Fuel Consumption > > SFC Min Max > LB/HP 0.4300 0.4600 > GAL/HP 0.0717 0.0767 > > Fuel Weight 6 LB/GAL > > HP % PWR GAL/HR GAL/HR > 180 100% Min Max > 50 28% 3.58 3.83 > 55 31% 3.94 4.22 > 60 33% 4.30 4.60 > 65 36% 4.66 4.98 > 70 39% 5.02 5.37 > 75 42% 5.38 5.75 > 80 44% 5.73 6.13 > 85 47% 6.09 6.52 > 90 50% 6.45 6.90 > 95 53% 6.81 7.28 > 100 56% 7.17 7.67 > 105 58% 7.53 8.05 > 110 61% 7.88 8.43 > 115 64% 8.24 8.82 > 120 67% 8.60 9.20 > 125 69% 8.96 9.58 > 130 72% 9.32 9.97 > 135 75% 9.68 10.35 > 140 78% 10.03 10.73 > 145 81% 10.39 11.12 > 150 83% 10.75 11.50 > 155 86% 11.11 11.88 > 160 89% 11.47 12.27 > 165 92% 11.83 12.65 > 170 94% 12.18 13.03 > 175 97% 12.54 13.42 > 180 100% 12.90 13.80 > 185 103% 13.26 14.18 > 190 106% 13.62 14.57 > 195 108% 13.98 14.95 > 200 111% 14.33 15.33 > > > > > > ________________________________________________________________________________
From: "Shemp" <shempdowling(at)earthlink.net>
Subject: Re: Carb Vs Fuel Injection
Date: Jan 09, 2004
Im not touching the debate about fuel inj vs carb, however, I can tell you about my exp with putting a -7 fuel inj kit in a -6. I bought the AP/Vans fuel inj pump/filter kit that fits the -7. It took a bit of modifying but still was worth the time savings. I just ran my fuel line along the outside of the right center floor angle. The 7 has a floor in the center and runs it under that. You can do the same but it was recommended not to run it up the center because of the potential problems with running a fuel line under the battery. If your battery is not in the standard place, just run the fuel line directly up the middle to the firewall. Good luck with the decision. on with the onslaught Jeff Dowling RV-6a/ 2 hours Chicago/ Louisville ________________________________________________________________________________
From: "Vince Himsl" <vhimsl(at)turbonet.com>
Subject: LightSpeed Engineering Ignition coil mounting
Date: Jan 09, 2004
Hello, I am trying to install the LSE Plasma II ignition coils that were shipped with my Aerosport dynafocal O-360 engine and I need to know if it is ok to remove the engine hoist/lift bracket and install the LSE bracket in its place. As near as I can tell, that is the only place it can go. OK? If Ok, is there any problems with removing and retorque the one bolt involved or do I have a specific procedure I have to go through as it is a case bolt? Thanks, Vince Himsl Moscow, ID RV8 Finish ________________________________________________________________________________
From: "Scott Brown" <scottbrown(at)precisionjet.com>
Subject: Christian Inverted Oil System
Date: Jan 09, 2004
Listers, I have a Christian Inverted Oil system on my RV4. I do not fly inverted so much that I would need such a thing. If anyone is interested in this system send emails to: scottbrown(at)precisionjet.com Cheers! Scott ________________________________________________________________________________
From: "Vic Jacko" <vicwj(at)earthlink.net>
Subject: Re: Specific Fuel Consumption
Date: Jan 09, 2004
Mel, What would the addition of twin CDI ignition systems do to your performance figures as these systems would increase the efficiency of the engine especially if you ran a little less manifold pressure to allow more than 25/28 degrees of spark advance? Vic ----- Original Message ----- From: <n6jx(at)earthlink.net> Subject: RV-List: Specific Fuel Consumption > > Recent discussion on the RV list have touched on the topic of different engine / prop combinations, and the impact on performance. Tom, Kevin and other have pointed out that to go a given speed, a given horsepower is required, and it really doesn't matter what size engine you have (as long as it is big enough to produce the required horsepower). Along with that, to produce a given horsepower, a given amount of fuel is required, which is the "Specific Fuel Consumption" of the engine. Doing some research on this, I found that there actually is a fairly small range of SFC that efficient internal combustion engines fall into, that being .42 to .47 pounds of fuel per horsepower per hour. With this information, it is possible to calculate a power to fuel burn chart as attached below. > > Testing this out in my RV I have found this to be right on with the actual performance I am getting when compared to the Lycoming power charts in my engine's operating manual. My plane is an RV-6A with a Fuel injected 180 hp Lyc O-360 and a CS prop. At 7000 feet, Running 23.5" Manifold Press and 2400 RPM, if I lean to 8.2 Gal/hour (EGT 50 degrees lean of peak), I get 164kts TAS and if I richen the mixture to 9.8 Gal/Hour (EGT 75 degrees rich of peak), I get 172kts TAS. Looking in my Lyc manual at the power charts, these figures align pretty well with the % power vs fuel flow charts in the manual. Given this, it can be seen that Man. Press and RPM do not always equal horsepower. Horsepower is RPM and Torque, and by varing the fuel load, we can vary the torque at any given RPM and thus vary the horsepower. With a fixed pitch prop, as you adjusted the mixture, the RPM would change, but with a Constant Speed prop, the pitch of the prop changes, which is not reflected ! > on any guages other than fuel flow. > > This makes it interesting to set a speed. Since I can't run the mixture between 50 degrees lean and 75 degrees rich of peak, and as the throttle is already wide open, 172kts at 9.8 Gal/Hr is close to max speed at that altitude. To go slower than 172 but faster than 164, I must run a richer mixture than 9.8 Gal/Hr, so in fact I burn more fuel to go slower, which makes sense as a richer fuel/air mixture reduces power. So in actual practice, I either cruise at 172kts or at or below 164kts. If an additional column was added to the table below for kts speed, it would be very easy to find the best economy cruise. I get 17.6 nm/Gal at 172kts and 20 nm/Gal at 164kts. I haven't bothered to take reading at other setting yet, but will do so one of these days. > > Of course, 135hp equals 75% power in a 180hp motor, 85% power in a 160hp and only 50% power in a 270hp rocket. So it is quite reasonable that a formation of RVs flying together will be close to each other in fuel burn regardless of engine size, the biggest variable being the ability of the pilot to lean the engine to the best possible fuel/air mixture. Of couse differences in airframe drag and prop efficiency will aslo play a role, but probably pretty minor given the same aircraft model and a reasonably efficient prop. > > Would appreciate any feedback on these numbers and how other feel they fit with their expierence. > > > Mel Jordan > Tucson > > > Specific Fuel Consumption > > SFC Min Max > LB/HP 0.4300 0.4600 > GAL/HP 0.0717 0.0767 > > Fuel Weight 6 LB/GAL > > HP % PWR GAL/HR GAL/HR > 180 100% Min Max > 50 28% 3.58 3.83 > 55 31% 3.94 4.22 > 60 33% 4.30 4.60 > 65 36% 4.66 4.98 > 70 39% 5.02 5.37 > 75 42% 5.38 5.75 > 80 44% 5.73 6.13 > 85 47% 6.09 6.52 > 90 50% 6.45 6.90 > 95 53% 6.81 7.28 > 100 56% 7.17 7.67 > 105 58% 7.53 8.05 > 110 61% 7.88 8.43 > 115 64% 8.24 8.82 > 120 67% 8.60 9.20 > 125 69% 8.96 9.58 > 130 72% 9.32 9.97 > 135 75% 9.68 10.35 > 140 78% 10.03 10.73 > 145 81% 10.39 11.12 > 150 83% 10.75 11.50 > 155 86% 11.11 11.88 > 160 89% 11.47 12.27 > 165 92% 11.83 12.65 > 170 94% 12.18 13.03 > 175 97% 12.54 13.42 > 180 100% 12.90 13.80 > 185 103% 13.26 14.18 > 190 106% 13.62 14.57 > 195 108% 13.98 14.95 > 200 111% 14.33 15.33 > > ________________________________________________________________________________
From: "Vince Himsl" <vhimsl(at)turbonet.com>
Subject: Lord Engine Mount Torque
Date: Jan 09, 2004
Hello, In setting the torque for the "Lord" mounts on my dynafocal engine, I have encountered a problem. I cannot get a torque wrench on the nut so have it on the bolt itself. With this arrangement, the instructions say that you can increase the torque on a castle nut (310) by the amount of drag on the bolt when trying to align the bolt hole. Given above, is the true torque on the castle nut equal to the total torque minus the drag (measured)? For numbers: Total torque on wrench = 60 ft/lbs. & measured drag=30 ft/lbs. This implies that the true torque on the an310 is 60-30= 30 ft/lbs. Is this correct? Thanks, Vince Himsl RV-8 SB Finish RV8432 (rsvrd) ________________________________________________________________________________
Date: Jan 09, 2004
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Re: Specific Fuel Consumption
Good testing I guess as long as it is for one aircraft and one engine etc. I don't think it works well comparing one plane to another for several reasons. Even if both have Lycoming O360A1A's for example. One has 60 hours the other 1200. The older engine is looser so less power is lost to moving the engine parts. I picture the two engines on stands driven as if they were pumps. One is loose and consumes less power - seems reasonable. If the loose engine has poor compression then maybe it puts out less power. I saw somewhere once that a 180hp Lyc puts out between 171hp and 189hp. That is, each engine coming off the production line will be within +- 5% of the rated hp.! So one guy has a 160hp O320 that puts out 105% and the other has an O360 that puts out 95% - that makes it 168 and 171. Now suppose the guy with the O320 has the newer fat wheelpants or a better exhaust system or a prop pitched a hair off towards the speed side? It is all very complicated. K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
From: "Vic Jacko" <vicwj(at)earthlink.net>
Subject: Re: LightSpeed Engineering Ignition coil mounting
Date: Jan 09, 2004
Vince, I installed the LSE the exact same way on a Lycoming 0-235 L2C with no difficulty. You can still apply the same torque as before using a slightly longer bolt with steel washers against the brackets. Vic ----- Original Message ----- From: "Vince Himsl" <vhimsl(at)turbonet.com> Subject: RV-List: LightSpeed Engineering Ignition coil mounting > > Hello, > > I am trying to install the LSE Plasma II ignition coils that were shipped with my Aerosport dynafocal O-360 engine and I > need to know if it is ok to remove the engine hoist/lift bracket and install the LSE bracket in its place. As near as I can > tell, that is the only place it can go. > > OK? > > If Ok, is there any problems with removing and retorque the one bolt involved or do I have a specific procedure I have to > go through as it is a case bolt? > > Thanks, > > Vince Himsl > Moscow, ID > RV8 Finish > > ________________________________________________________________________________
From: "Joe & Jan Connell" <jconnell(at)rconnect.com>
Subject: Re:Prop Indexing
Date: Jan 09, 2004
I've been watching this thread with a lot of interest. Would the reduction of vibration have something to do with the prop's relationship to the airframe when it receives the major portion of the power pulse from the engine? Perhaps the effect on the prop from the cowling, canopy, wing roots, and nose gear (and vise- versa) when the prop is reacting to the power surge might be part of the mystery. I dunno... Joe -- RV-9A, N95JJ, finishing kit ________________________________________________________________________________
Date: Jan 09, 2004
From: n6jx(at)earthlink.net
Subject: RE: Percent horsepower [was Specific Fuel Consumption]
Trampas, I agree with your points. An engine is a big air pump. At a given MP and RPM, it is going to ingest a set quantity of air. If we hit the perfect stociometric fuel/air ratio, we are going to deliver the max possible power. Thus, if one sets a specific MP and RPM and fuel/air ratio, power is also predictiable. Modern automobile engines do this very effectively as you point out using mass airflow sensors, O2 sensors and computers. Things most of us don't have in our RVs. With our aircraft engines, we have to control mixture and my post was intended to point out that by looking at the fuel flow it is possible to estimate horsepower being produced, which in turn can be converted to % of power depending on the size engine you start out with. I agree that the further away from the optimum stociometric ratio you get, the less accurate this becomes, so if you pump in a lot more fuel than you can effectivly combust, you will not get any additional power, and will in fact get less power. I am not really sure about the impact of running either slightly rich of peak or slightlylean of peak (+75 to -50) on the power output per gallon used. So this weekend I will try an experiment. I will set up a TAS of 164kts by running wide open throttle, 2400 rpm and lean of peak and record fuel flow, and then keep the RPM at 2400, and find the MP required to get 164kts at 75 degrees rich of peak, and see what fuel flow results. Going 164kts will take the same horsepower, so any change in fuel flow will be due to efficiencies in the combustion of the fuel. Mel Jordan RV-6A Tucson Subject: RE: Percent horsepower [was Specific Fuel Consumption] From: Trampas (tstern(at)nc.rr.com) Date: Fri Jan 09 - 7:17 AM The way I view things is that fuel produces power. Therefore based on your engine's efficiency the amount of fuel you burn is proportional to the horsepower, with in reason. By reason I mean if you dump all gas and no air, you get no power... So if we go back to engine theory and say that we want to have a 14.7:1 air fuel ratio, then by measuring the air entering the engine we can calculate the fuel burned, again assuming 14.7:1. So to calculate the mass of the air entering the engine we can get close by measuring the RPMs, Air temperature, Barometer pressure, and MAP, this is called speed density calculations. Now what most people do for calculating percentage of horsepower is realize that the air temperature and barometer pressure cancel out, removed from equation. Thus you can estimate percentage of horsepower based on MAP and RPM, again assuming constant fuel mixture. This the problem, if you change air fuel ratio/mixture you change the maximum horsepower and thus you may still read 75% horsepower but your 100% horsepower level may have changed. A better method would be to calculate real horsepower estimates. That is by measuring the fuel flow, and the air flow you can actually calculate the fuel to air ratio. Then by knowing the efficiency of the engine you can get a pretty good estimate of real horsepower, however the efficiency of the engine will be variable and not easy to estimate, thus you will always have some inaccuracies. Even better is to use a fuel injected engine with an O2 sensor such that the computer maintains a constant air fuel ratio. Regards, Trampas Stern Stern Technologies 4321 Waterwheel Dr Raleigh NC 27606 919-832-8441 Ext. 12 (voice) 919-832-8441 (fax) www.sterntech.com ________________________________________________________________________________
From: "GMC" <gmcnutt(at)intergate.ca>
Subject: Microair 760
Date: Jan 09, 2004
I am planning on adding a second Com radio to my RV-6A for IFR redundancy and would like any feedback, good or bad, from anyone using the Microair 760 Com radio. I am worried about the low 3 1/2 watt Tx power and repair service. I have considered Becker AR4201 (5 watt tx) but it is longer and requires moving wire bundle and cutting a hole in the sub panel. Have also been watching the Xcom 760 web site, sounds great but shipping date has slipped almost a year and it is still not approved and available. Thanks George in Langley BC. 6A - 230 hrs ________________________________________________________________________________
Date: Jan 09, 2004
From: N13eer(at)aol.com
Subject: Re: Microair 760
George, I have a Microair 760 as my only radio, it is a great performer. I have a bent whip antenna mounted on bottom of the plane with about a 4' coax cable run to it. I have never had any problems being able to reach ATC. During my flight test I called up from as far out as 75 NM and the radio was reported loud and clear. While flying x-country with another RV who has a Garmin gps-com I can pick up ATIS several miles farther out than he can. Hope this helps, Alan Kritzman Cedar Rapids RV-8 120 hours In a message dated 1/9/2004 12:58:37 PM Eastern Standard Time, "GMC" writes: > > >I am planning on adding a second Com radio to my RV-6A for IFR redundancy >and would like any feedback, good or bad, from anyone using the Microair 760 >Com radio. I am worried about the low 3 1/2 watt Tx power and repair >service. > >I have considered Becker AR4201 (5 watt tx) but it is longer and requires >moving wire bundle and cutting a hole in the sub panel. >Have also been watching the Xcom 760 web site, sounds great but shipping >date has slipped almost a year and it is still not approved and available. > >Thanks >George in Langley BC. >6A - 230 hrs ________________________________________________________________________________
Date: Jan 09, 2004
Subject: Re: propeller indexing and engine smoothness
From: czechsix(at)juno.com
Randy, I noticed on my new Hartzell that it can only be mounted one way (or 180 degrees the other way) as you have found. The difference with the Sensenich IIRC is that the spacer has recesses of equal size on all 6 bolt positions so you can mount it any way you want in 60 degree increments... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D Sensenich sold, Hartzell ready to mount... From: "Randy Lervold" <randy@rv-8.com> Subject: Re: RV-List: propeller indexing and engine smoothness This is a very interesting concept but I'm wondering how you guys are doing this? The prop flange on my O-360 A1A has raised bosses on four of the six holes that are designed to mate up with recesses on the prop hub. The two that don't are 180 opposite each other. I've had a Hartzell and three different Whirl Wind propellers on there and there's only two possible positions to install it and they are 180 degrees apart so you don't have any way to "index" the prop as is being described. Please clue me in, and what do the engine building gurus such as Aero Sport Power or Lycon have to say about all this? BTW, here's some additional trivia for you: My Hartzell stopped at 10:00/4:00 as viewed from the front just like everyone elses. Then I installed the Whirl Wind 200C and later the 200RV and they both stopped at 9:00/3:00 (dead horizontal). I asked WW about this and guessed it had something to do with the mass of the propeller and he laughed. Seems McCauley, who makes the hub for these two models, just indexes it in a different place than Hartzell and he didn't know why. Hmm, maybe this is one reason why the WW props feel smoother? Inquiring minds want to know more. Randy Lervold RV-8 ________________________________________________________________________________
From: HCRV6(at)aol.com
Date: Jan 09, 2004
Subject: Re: ELT antenna mounting RV8A
In a message dated 1/8/04 12:52:14 PM Pacific Standard Time, mrobert569(at)hotmail.com writes: << I replaced the antenna that came with the ELT with a shorter wire-wound rubber covered ELT antenna >> Mike: Where did you get the shorter ELT antenna you used? Thanks. Harry Crosby Pleasanton, California RV-6, firewall forward ________________________________________________________________________________
Date: Jan 09, 2004
From: SportAV8R(at)aol.com
Subject: propeller indexing: Lycoming response
Me: "Good afternoon, John. I am calling to ask if there are any technical concerns with re-indexing a fixed-pitch metal prop to be at 3 and 9 o'clock at TDC on an O-320 mounted on an RV, to reduce perceived vibration levels." John at Textron.Lycoming tech support: "No." Me: "There was some concern on our internet RV List that this might cause some unforseen vibration issues with the prop or the engine..." John (patiently): "No." Unless Ed Z. from Sensenich weighs in here, pulling his hair out and screaming, I am going to consider this the final word on the matter- indexing is a matter of personal preference :-) I like the suggestion that a prop balancer with time on his hands run some field tests for us and post the results. -Bill B ________________________________________________________________________________
From: "Joe Hine" <joehine(at)rogers.com>
Subject: Microair 760
Date: Jan 09, 2004
Hi George I don't have a Microair myself but the helicopter I was a passenger in at work a lot had one as a second radio and they were very happy with it. The helicopter has been traded (C-GMPT, great buy for someone....always well looked after). I have sent and received on the radio and couldn't tell the difference with the main radio. No complaints from any other stations either. Mostly used to monitor though. Joe Hine C-FYTQ RV4 -----Original Message----- From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of GMC Subject: RV-List: Microair 760 I am planning on adding a second Com radio to my RV-6A for IFR redundancy and would like any feedback, good or bad, from anyone using the Microair 760 Com radio. I am worried about the low 3 1/2 watt Tx power and repair service. I have considered Becker AR4201 (5 watt tx) but it is longer and requires moving wire bundle and cutting a hole in the sub panel. Have also been watching the Xcom 760 web site, sounds great but shipping date has slipped almost a year and it is still not approved and available. Thanks George in Langley BC. 6A - 230 hrs ________________________________________________________________________________
From: <klwerner(at)comcast.net>
Subject: Re: Percent horsepower [was Specific Fuel Consumption]
Date: Jan 09, 2004
Mike, Would a product called "TCP" (a Lead Scavenger) solve this slow death of an O2-sensor? Does anyone on this list have any practical experience with "TCP" ? I sure would like to hear any Pro's & Con's about its usage with 100LL. Thanks, Konrad >>> They don't die with leaded fuel use, they just react slower and slower over time. Too slow to be useful for engine control computers, particularly for smog control. If you are using an O2 sensor to drive an air/fuel ratio meter on your panel for visual indication of A/F ratio it will still work. After a while it may react too slow for your personal preference. Then you just swap out the sensor for a new one. Mike McGee, RV-4 N996RV, O320-E2G, Hillsboro, OR 13B in gestation mode ________________________________________________________________________________
From: RVEIGHTA(at)aol.com
Date: Jan 09, 2004
Subject: Re: Microair 760
I also have the Microair 760 as my only radio and the range, transmission and reception qualities are very crisp and clear. The built in sidetone intercom however, is another matter. With it you have a hot mike which picks up the ambient noise in the cockpit making communications with my passenger almost impossible. I've ordered the Flighttech two place noise eliminating intercom. Walt Shipley RV-8A 56 hrs ________________________________________________________________________________
From: "Pat Perry" <pperryrv(at)hotmail.com>
Subject: Re: Prop indexing - reply
Date: Jan 09, 2004
My hub has an enlarged lug that matched an enlarged hole on my flywheel. This foces the flywheel to be installed in only one possible position which makes the TDC mark on the flywheel correct. I'm not sure but I don't think the enlargement extends beyond the thickness of the flywheel. Either way the prop is not next in line but the extention is. On my assembly the prop can be positioned in any position on the extension. The prop isn't mounted directly to the flange. There is a flywheel, extension, (3) 1/8" spacers, and a spinner plate before the prop. Pat Perry Dallas, PA RV-4 N154PK Flies great! >From: P M Condon <pcondon(at)mitre.org> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: Re: Prop indexing - reply >Date: Fri, 09 Jan 2004 09:25:27 -0500 > > >(for the archives and future searching....thanks Jim...) > > >In a message dated 1/8/04 7:12:20 AM Pacific Standard Time, >pcondon(at)mitre.org writes: > > Also, a few days ago someone related to the group how the longest >drive > lug is used to determin the proper prop placement on the crank >flange. > That didn't make sence either because the longest lug is STILL the > longest lug once you put the flywheel on......right...?? > > >The "longest lug"??? I believe the lugs are the same length. One of >them has a "step" which lines up with the O marked hole on the >starter ring gear. I do not believe that it has anything to do with >prop indexing, other than to allow a starting point at which to >determine >when #1 cylinder is at TDC. The physical indexing is determined by how >you install the spinner backplate. > >Jim Nice >WA State > > ________________________________________________________________________________
From: "Vic Jacko" <vicwj(at)earthlink.net>
Subject: Re: Microair 760
Date: Jan 09, 2004
George, I had good performance with the Microair. I would not worry about the 3 1/2 watts power output. Just put a high quality antenna and coax on it and keep the lead- in short. You may want to consider using the antenna now mounted on the airplane for this new radio and use your new antenna for your current radio if this shortens the lead-in! Vic ----- Original Message ----- From: "GMC" <gmcnutt(at)intergate.ca> Subject: RV-List: Microair 760 > > > I am planning on adding a second Com radio to my RV-6A for IFR redundancy > and would like any feedback, good or bad, from anyone using the Microair 760 > Com radio. I am worried about the low 3 1/2 watt Tx power and repair > service. > > I have considered Becker AR4201 (5 watt tx) but it is longer and requires > moving wire bundle and cutting a hole in the sub panel. > Have also been watching the Xcom 760 web site, sounds great but shipping > date has slipped almost a year and it is still not approved and available. > > Thanks > George in Langley BC. > 6A - 230 hrs > > ________________________________________________________________________________
From: "Vic Jacko" <vicwj(at)earthlink.net>
Subject: Re: Microair 760
Date: Jan 09, 2004
I agree on the use of the intercom provision however a simple push on/off switch to ground takes care of this problem. If you want to talk to the other passenger just bump the button once then bump it again when finished. A similar switch could be place on the control stick. Vic ----- Original Message ----- From: <RVEIGHTA(at)aol.com> Subject: Re: RV-List: Microair 760 > > I also have the Microair 760 as my only radio and the range, transmission and > reception qualities are very crisp and clear. The built in sidetone intercom > however, is another matter. With it you have a hot mike which picks up the > ambient noise in the cockpit making communications with my passenger almost > impossible. I've ordered the Flighttech two place noise eliminating intercom. > > Walt Shipley RV-8A 56 hrs > > ________________________________________________________________________________
Date: Jan 09, 2004
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Re: Chicago Pneumatic air drill ??
><< I've bought a lot of tools over the years and it seems that I usually end >up buying them again if I don't get high quality tools the first time. So, you should always buy high quality tools. Most builders should not, however. I get on my high horse about these high quality tool admonitions because I believe that many prospective builders are put off by them. Some of my training as an Industrial Engineer involved tool design. Just defining what quality means is a giant task. I'll write more on that if anyone cares. For now, I'll just tell what I did and lived to tell about it. I built my RV6a with some used tools, some cheap tools, some expensive tools and some home made tools. I am not wealthy so I have to allocate my funds with care. My plane N7HK first flew in December 2000. Since then has flown over 160 hours with three trips to Oshkosh with ZERO problems due to less than the best tools. I suffered no health impairment etc either. I did save a bunch of money so that I may soon be able to paint and finish details on my plane. I bought the cheap little Terry right angle drill rather than the really nice expensive ones. Savings - about $125. Will the Terry last as long? I am sure it will not but so what, it lasted thru N7HK and looks as if it could last thru another. My alignment tools for installing the ailerons and elevators are bent nails. I would liked to have had a small sheet metal brake but have been frightened off by their cheapness, maybe rightfully so. I had the use of a 50 inch Tensmith. Doing it again I will get a air powered squeezer - a used one will do. I might bid on one of the little CP drills but my cheapies worked fine. As an experienced builder, I know what I need, however. If I had more money to toss into it, I'd probably buy better tools. They can be resold when you are done. One air drill and several cheap electrics will have a good payback. K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
Date: Jan 09, 2004
From: Mickey Coggins <mick-matronics(at)rv8.ch>
Subject: Re: Specific Fuel Consumption
If you have not already, I recommend reading John Deakin's "Pelican's Perch" articles here: http://www.avweb.com/news/columns/182146-1.html He's written a lot about getting the most out of your aviation engine. Start from the bottom of the list and work your way up. He explains how to run your engine *lean* of peak, why it is good, and explains why we have always heard that LOP is bad. Major issues for him are good EGT gauges, and good injectors. Worth the effort to read these articles! Mickey >I don't pay any attention to my EGTs any more. I lean to sputter then, rich >to smooth running. This definitely yields a decrease in speed from rich of >peak. -- Mickey Coggins http://www.rv8.ch/ ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: Re: Prop indexing
Date: Jan 09, 2004
James, My RV-6A has an O-320D1A engine with a Sensenich prop.... Fred Stucklen RV-6A N926RV 135+ hrs since Aug 03 Fred, What engine/prop combination was this? James ________________________________________________________________________________
Date: Jan 09, 2004
From: "Bob U." <rv3(at)comcast.net>
Subject: Re: Percent horsepower [was Specific Fuel Consumption]
Trampas wrote: > >Your right O2 sensors will not work with 100LL, but they will work with >unleaded pump gas. Of course most 'traditional' airplane engines do not use >pump gas and O2 sensors. However if you have a conversion engine... > >Regards, >Trampas Stern > Flying cross country, good luck getting QUALITY mogas at the majority of airports for an auto 'conversion'. Where mogas is available, there is a good chance it will be old and stale. My home airport quit selling mogas because of slow sales and such problems. Bob - burning mogas in my 150 hp 0-320 where I can trust the source. ________________________________________________________________________________
From: PASSPAT(at)aol.com
Date: Jan 09, 2004
Subject: Re: Microair 760
Hi Guys: I have used the Microair products in at least four different applications with sucess every time. I have had some problems and they were taken care of asap by the Microair folks everytime . My T-2000 trans spit the bit and I e-mailed Microair they sent return instructions so I did that. Next e-mail stated the trans would be replaced with a new unit right off the shelf and that I had recieved and early model that had a bug or two. However I agree with the comment that the hot mike intercom is very far from tolerable in the cockpit. Hope this helps with you pick of equipment Pat Patterson RV-10 ________________________________________________________________________________
From: "Jim Bower" <rvbuilder(at)hotmail.com>
Subject: Test
Date: Jan 09, 2004
Gang, If this gets through, please accept my apologies for junking up your in-baskets. If not, I am having problems. I'll wait and see if this bounces back to me. Jim Bower St. Louis RV-6A - Fuselage (Finish kit on order) Tired of slow downloads? Compare online deals from your local high-speed providers now. https://broadband.msn.com ________________________________________________________________________________
From: "Harvey Sigmon" <rv6hes(at)comcast.net>
Subject: Re: Prop indexing
Date: Jan 09, 2004
Fred: In response to your post about prop indexing, after reading the many post about repositioning prop to a different position. Yesterday I experimented with my 0-320B1A with a Senenich -79 prop. Prior to moving to the position of 8&2:00 O'clock my prop was at the normal position of 1&5:00. I had a vibration at 1,000, 1,500, 2,000 RPM. Above this value it was smooth. After moving to the position of 8:00 o'clock the vibration went away at 1,000, 1,500 and 2,000 RPM. But above 2100 it was very vibration prone, at 2400 it was really shaking to the point I did not like the outcome. Today I reset to the original position, all things considered my thinking as the engine is timed to fire at 25degrees before top dead center on # 1 the rotation of the propeller is very close to the Horizontal position we were seeking. I talked to Ed Zelky at Senenich and his engineers said as far as they are concerned it should not make any difference about the prop as it is balanced. I think in my case when I have the prop balanced all my vibration will go away with the prop set at the standard position. This is my ideas only and what I discovered , I hope this does not start a negative flame. It seems every case is a little different. Harvey Sigmon RV-6A N602-RV flying 290HRS. ----- Original Message ----- From: "Stucklen, Frederic IFC" <Fred.Stucklen(at)UTCFuelCells.com> Subject: RV-List: Re: Prop indexing > > James, > > My RV-6A has an O-320D1A engine with a Sensenich prop.... > > Fred Stucklen > RV-6A N926RV > 135+ hrs since Aug 03 > > Fred, > What engine/prop combination was this? > James > > ________________________________________________________________________________
Date: Jan 09, 2004
From: Michael McGee <jmpcrftr(at)teleport.com>
Subject: Re: Percent horsepower [was Specific Fuel Consumption]
Re: O2 sensors, leaded fuel, and TCP At 11:20 2004-01-09, you wrote: > >Mike, >Would a product called "TCP" (a Lead Scavenger) solve this slow death of >an O2-sensor? > >Does anyone on this list have any practical experience with "TCP" ? >I sure would like to hear any Pro's & Con's about its usage with 100LL. > >Thanks, >Konrad No idea, never used the stuff. I've been running a 150 HP O-320 for 200 hours on 100LL and a couple dozen hours on 130 (high lead) when 110LL wasn't available and never had any problems. Mike Mike McGee, RV-4 N996RV, O320-E2G, Hillsboro, OR 13B in gestation mode > >>> >They don't die with leaded fuel use, they just react slower and slower over >time. Too slow to be useful for engine control computers, particularly for >smog control. If you are using an O2 sensor to drive an air/fuel ratio >meter on your panel for visual indication of A/F ratio it will still >work. After a while it may react too slow for your personal >preference. Then you just swap out the sensor for a new one. > >Mike McGee, RV-4 N996RV, O320-E2G, Hillsboro, OR >13B in gestation mode ________________________________________________________________________________
Subject: EIS-4000 Fuel Senders
From: "" <tx_jayhawk(at)excite.com>
Date: Jan 09, 2004
All, I've decided on the Grand Rapids EIS-4000 for fuel monitoring, and I was needing some help on the fuel sender decision. I think I am going to go with the Princeton capacitive probes that GRT sells, but I am having a hard time understanding what they look like. Does anyone have a picture of the Princeton capacitive and the Stewart Warner float type senders for comparison? Those using the Princeton...do they seem to be closer to the float-type or the Van's capacitive plates in accuracy? For others interested...I thought I'd share what I know (details below applicable to the EIS). Order of accuracy would be as follows: 1) Van's capacitive plates - require a separate converter ($95 x 2), must be built into tanks, plates are $60 through vans (total) 2) Princeton capacitive probes - no converters required, sell for $95 each, mount through access plate, can be purchased pre-bent for RVs, are calibrated during installation by filling and acknowledging levels 3) Float-type senders - cheapest ($23 per side), unit is calibrated during install, no converters required THanks, Scott Haskins 7A WIngs Join Excite! - http://www.excite.com The most personalized portal on the Web! ________________________________________________________________________________
From: "RV6 Flyer" <rv6_flyer(at)hotmail.com>
Subject: Microair 760
Date: Jan 10, 2004
George: There is a gal that purchased an RV-6A with a Microair that flys formation with us. She now has the radio out of the airplane a second time to send back to Australia for repair. Are there any others that have had problems with this radio? This is the only one that I know of with a problem. Most of the people that have them have had few if any problems. One bad report like this would not keep me from purchasing one of these radio. Wattage output is not the most important thing on range of a radio. A good antenna installation is important but altitude is the most important factor. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,424 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: "GMC" <gmcnutt(at)intergate.ca> Subject: RV-List: Microair 760 Date: Fri, 9 Jan 2004 09:58:37 -0800 I am planning on adding a second Com radio to my RV-6A for IFR redundancy and would like any feedback, good or bad, from anyone using the Microair 760 Com radio. I am worried about the low 3 1/2 watt Tx power and repair service. I have considered Becker AR4201 (5 watt tx) but it is longer and requires moving wire bundle and cutting a hole in the sub panel. Have also been watching the Xcom 760 web site, sounds great but shipping date has slipped almost a year and it is still not approved and available. Thanks George in Langley BC. 6A - 230 hrs ________________________________________________________________________________
From: "Ed Holyoke" <bicyclop(at)pacbell.net>
Subject: Chicago Pneumatic air drill ??
Date: Jan 09, 2004
Hi Hal, I understand your point of view and I agree that one doesn't necessarily have to spend a fortune on tools to get results. I have Craftsman instead of Snap-On hand tools, for example. I don't usually buy hand tools out of a tub, and when I do, I'm generally sorry I did soon after. My attitude toward tool quality is based on years of making a living with carpentry tools. Good ones paid for themselves in time savings. The inexpensive (read cheaply make) ones tend to make it difficult to do high quality (or quantity) work and then break and/or hurt you. That kind of aggravation is worth avoiding as far as I'm concerned. I'm an admitted tool snob, but I came by it honestly. Pax, Ed Holyoke Charter member of the tool of the week club ><< I've bought a lot of tools over the years and it seems that I usually end >up buying them again if I don't get high quality tools the first time. >So, you should always buy high quality tools. Most builders should not, however. I get on my high horse about these high quality tool admonitions because I believe that many prospective builders are put off by them. ________________________________________________________________________________
From: "Ed Perry" <eperry(at)san.rr.com>
Subject: Re: EIS-4000 Fuel Senders
Date: Jan 09, 2004
Here's what I know... I have the EIS4000 and use it to monitor fuel levels. I set it 120 hours ago and it has accurately and consistently shown fuel within a gallon per tank. I am using the S/W float senders and am very happy with this set up. For the complexity and cost I would do it again. I get to watch the fuel disappear and I have the alarm set to 3 gallons in either tank. Ed Perry RV8 180/CS EIS4000 ----- Original Message ----- From: <tx_jayhawk(at)excite.com> Subject: RV-List: EIS-4000 Fuel Senders > > > All, > > I've decided on the Grand Rapids EIS-4000 for fuel monitoring, and I was needing some help on the fuel sender decision. I think I am going to go with the Princeton capacitive probes that GRT sells, but I am having a hard time understanding what they look like. Does anyone have a picture of the Princeton capacitive and the Stewart Warner float type senders for comparison? Those using the Princeton...do they seem to be closer to the float-type or the Van's capacitive plates in accuracy? > > For others interested...I thought I'd share what I know (details below applicable to the EIS). Order of accuracy would be as follows: > > 1) Van's capacitive plates - require a separate converter ($95 x 2), must be built into tanks, plates are $60 through vans (total) > 2) Princeton capacitive probes - no converters required, sell for $95 each, mount through access plate, can be purchased pre-bent for RVs, are calibrated during installation by filling and acknowledging levels > 3) Float-type senders - cheapest ($23 per side), unit is calibrated during install, no converters required > > THanks, > Scott Haskins > 7A WIngs > > Join Excite! - http://www.excite.com > The most personalized portal on the Web! > > ________________________________________________________________________________
From: "Richard Sipp" <rsipp(at)earthlink.net>
Subject: Re: propeller indexing: Lycoming response
Date: Jan 09, 2004
> Unless Ed Z. from Sensenich weighs in here, pulling his hair out and screaming, I am going to consider this the final word on the matter- indexing is a matter of personal preference :-) I like the suggestion that a prop balancer with time on his hands run some field tests for us and post the results. > > -Bill B Bill & List: When we re-indexed the RV-8 prop I reported on last week we had a balancer and took the following readings: The prop had been previously balanced to .05 IPS with 9 grams of weight. This is a low compression O-360 with the standard fixed pitch Sensanich metal prop mounted on Van's extension. First run for base line .04 IPS (this is considered very good) Second run, weight removed .09 IPS Third run after re-indexing to align blades with crank throws per Sky Ranch Manual .05 IPS. (no weights) As indicated previously this airplane exhibited iritating vibrations to the owner and while the balance readings from the front of the engine did not show significant improvement, the pilots subjective judgement of the airframe vibrations in flight was significantly improved. As indicated by others constant speed props can not be re-indexed (other than 180 degrees) without removing and re-installilng the crankshaft drive bushings in a new location. With the warnings against this in both Hartzell and Lycoming tech data I would not recommend doing this without better information on the potential problems this may produce. I understand that anything below .6 IPS is considered acceptable per FAA standards so in the above case all tests at least with our low tech balancer were in the "very good" category. I can't offer an explanation why the percieved inflight vibrations were so much improved with no significant change to the balance readings. Dick Sipp RV4 250DS RV10 110DV ________________________________________________________________________________
From: "Pat Perry" <pperryrv(at)hotmail.com>
Subject: RE: Prop Spacers?
Date: Jan 10, 2004
You're right Konrad.......tough crowd. It's been one of those long days where thinking isn't working anymore. To make sure nobody does what I wrote let me correct myself and try again... Deep breath and here it goes- hub flywheel flywheel harmonic balancer support disc(Mark Landol type) extension rear spinner bulkhead prop (3) 1/8" spacers to compensate for thin sensenich wood prop forward spinner bulkhead crush plate bolts and a spinner to cover it all up! Point is the prop doesn't bolt direct to the hub and should be effected by the enlarged lug. Pat Perry Dallas, PA RV-4 N154PK Flies great! >From: <klwerner(at)comcast.net> >To: >Subject: Prop Spacers? >Date: Fri, 9 Jan 2004 13:07:15 -0700 > >On my assembly the prop can be positioned in any position on the extension. > The prop isn't mounted directly to the flange. There is a flywheel, >extension, (3) 1/8" spacers, and a spinner plate before the prop. > >Dear Perry, >Why are there "3" 1/8" spacers in addition to the prop extension? >I thought the prop should be in direct contact with the extension. >Konrad Let the new MSN Premium Internet Software make the most of your high-speed ________________________________________________________________________________
Date: Jan 09, 2004
From: Charlie & Tupper England <cengland(at)netdoor.com>
Subject: Re: Drill bit for cutting lightening holes in aluminum 1"
and bigger Will & Lynda Allen wrote: > >I need to cut lightening holes in some spacers for the wing and need to buy >some drill bits for doing this. What can anyone recommend for drilling 1" >and bigger holes into aluminum? I saw someone had an adjustable bit on a >web site but don't remember where I saw it and what it was. I can't seem >find anything that would work at Lowe's or Sears. > > >Thanks, > > >-Will Allen > >North Bend, Wa > >RV8 wings > If you don't like the flycutter idea, find the nearest air conditioning supply house & take a look at their circle cutter. It looks like a beam compass but it uses a rotary cutting drill bit (like the 'Roto-zip' tool) to do the cutting. These tools are made to cut sheet steel, so aluminum should be a piece of cake. Charlie ________________________________________________________________________________
From: Vanremog(at)aol.com
Date: Jan 10, 2004
Subject: Re: Christian Inverted Oil System
In a message dated 1/9/2004 8:55:27 AM Pacific Standard Time, scottbrown(at)precisionjet.com writes: I have a Christian Inverted Oil system on my RV4. I do not fly inverted so much that I would need such a thing. Do you also happen to have an agnostic one? GV (RV-6A N1GV flying 675 hrs) ________________________________________________________________________________
From: RVEIGHTA(at)aol.com
Date: Jan 10, 2004
Subject: Re: Microair 760
Vic, I realize you can use PTT switches (or even toggles, for that matter) so that in between conversations with the passenger the intercom is silent, but what about during the conversation? Since you still have a hot mike, doesn't it pick up ambient noise, making conversation difficult? In my case, I have some hearing loss and nice, crisp communications are a must. Walt P.S. I will post results of my flighttech intercom installation ________________________________________________________________________________
Date: Jan 10, 2004
Subject: Re: EIS-4000 Fuel Senders
From: czechsix(at)juno.com
Scott, I have an EIS-4000 with the Princeton capacitive probes, I'm not flying yet but they were very easy to install and the calibration procedure looks pretty straightforward. They aren't cheap but appear to be high quality and are less likely to give you problems down the road than the float type senders. I can't send you any pics because mine are already installed in my tanks. FWIW, I might have considered using Vans kit if I were still building my tanks. It's cheaper than the Princeton probes but takes more time and might be harder to service if you ever need to in the future. When I was building tanks I seriously considered Vans capacitive kit but steered away from it because at the time they said it was made to work with the EI Fuel Quantity Indicator which was very pricey ($300 range??). Anyhow Greg Toman has since set up the EIS-4000 so it can work with Vans kit and so that might be the way to go for the least expensive option... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D baffles... Subject: RV-List: EIS-4000 Fuel Senders From: "" <tx_jayhawk(at)excite.com> All, I've decided on the Grand Rapids EIS-4000 for fuel monitoring, and I was needing some help on the fuel sender decision. I think I am going to go with the Princeton capacitive probes that GRT sells, but I am having a hard time understanding what they look like. Does anyone have a picture of the Princeton capacitive and the Stewart Warner float type senders for comparison? Those using the Princeton...do they seem to be closer to the float-type or the Van's capacitive plates in accuracy? For others interested...I thought I'd share what I know (details below applicable to the EIS). Order of accuracy would be as follows: 1) Van's capacitive plates - require a separate converter ($95 x 2), must be built into tanks, plates are $60 through vans (total) 2) Princeton capacitive probes - no converters required, sell for $95 each, mount through access plate, can be purchased pre-bent for RVs, are calibrated during installation by filling and acknowledging levels 3) Float-type senders - cheapest ($23 per side), unit is calibrated during install, no converters required THanks, Scott Haskins 7A WIngs ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Jan 10, 2004
Subject: Re: Microair 760
In a message dated 1/10/04 8:11:24 AM Central Standard Time, RVEIGHTA(at)aol.com writes: > Since you still have a hot mike, > doesn't it pick up ambient noise, making conversation difficult? But don't you still have to break squelch for the sidetone/intercom to function, and therefore no ambient noise when not talking? Mark ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Jan 10, 2004
Subject: More Starter Suff
Howdy agin', My O-320 has a 122 tooth ring gear and last nite I bolted up a geared prestolite borrowed from a friend to see if it runs better than my direct-drive Delco. Both starters have nine teeth on the pinions, but the geared starter only engages about a third of the depth of the ring gear teeth (no, I'm not going to run it!) Does this indicate that the geared motor came from a 149 tooth engine? Thanks again for all the help! Mark ________________________________________________________________________________
From: "Vic Jacko" <vicwj(at)earthlink.net>
Subject: Re: Microair 760
Date: Jan 10, 2004
The intercom with the current Microair is either on or off depending whether you ground or un-ground the correct pin for intercom. When the pin is grounded the intercom is live. when the pin is un-grounded the headset is dead with no noise except what might be received on the radio receiver. I heard of some transceiver system (can't recall) that has a squelch built into the intercom which is part of the radio intercom system. It might be the new Becker! anyone know ? Yes the system is noisy when turned on but so are most other systems when you break the squelch and talk. They all pick up cockpit, air and engine noise. some more than others Vic ----- Original Message ----- From: <Fiveonepw(at)aol.com> Subject: Re: RV-List: Microair 760 > > In a message dated 1/10/04 8:11:24 AM Central Standard Time, RVEIGHTA(at)aol.com > writes: > > > Since you still have a hot mike, > > doesn't it pick up ambient noise, making conversation difficult? > > But don't you still have to break squelch for the sidetone/intercom to > function, and therefore no ambient noise when not talking? > > Mark > > ________________________________________________________________________________
Date: Jan 10, 2004
Subject: RV6A flap brace - big oops!
From: "Brad Benson" <brad(at)notamd.com>
Argh. I just came in from the shop, where I discovered what appears to be a rather large error on my part. Being a rational person, I thought I would seek the wisdom of the group before I freak out :-). I have a RV6A QB, which I've recently been able to start working on again. The last thing I did last year before taking time from the project to finish off a basement was to attach the flap braces to both wings and fit the flaps. Getting backing into the project, I fit the flaps to the wings again this morning and noticed that the flap for the left wing is not placed right; vertically, it sits perhaps 3/8" higher than it should. I dug out the airfoil templates, and sure enough, the flap needs to be lowered about 3/8" at the inboard end and about 1/4" outboard. One solution is to lower the flap brace (W-621) on the rear spar web (W-607A). I'm concerned about doing this, however, since new rivet holes will be needed in the rear spar and they will be too close to the existing holes. Since I already have extra holes in this piece anyway (from another earlier mistake...grumble grumble grumble), I don't have a lot of confidence in this approach. The next solution, not one I'm really very excited about, is replacing the rear spar web (W-607A). This is a much bigger task, but if I have to do it I will. It looks like the hardest part of this approach will be riveting the top inboard skin back on, since the bottom skin is already in place. I should be able to transfer the doublers, aileron brackets, etc. without any problems. Thanks! Brad Benson, Software Engineer / RV6A Builder brad(at)notamd.com ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Jan 10, 2004
Subject: Re: RV6A flap brace - big oops!
In a message dated 1/10/04 1:42:27 PM Central Standard Time, brad(at)notamd.com writes: > I dug > out the airfoil templates, and sure enough, the flap needs to be > lowered about 3/8" at the inboard end and about 1/4" outboard. > You ain't the first & neither wuz I! 8-) Did the same thing, drilled out the rivets and re-positioned the brace- Ken at Van's was consulted at the time & he said this was fine, and that you could just call all the extras "lightening holes" This may depend of course on where and how many you mean by the "other" holes. Might be best to go to the mountain top on that one......... I'll send a photo of my F . From The PossumWorks in TN Mark ________________________________________________________________________________
From: "Heinrich Gerhardt" <hgerhardt(at)earthlink.net>
Subject: Re: Prop indexing
Date: Jan 10, 2004
I have an IO-360 A3B6D that came off of a Mooney. The thing about the -A3B6(D) is that the prop bushings are replaced with a set that re-indexes the prop 60deg from "normal". This was done to reduce vibration. The original prop for the engine was a Hartzell 2-blade. Anyone have any info on how re-indexing the prop in this manner changes the harmonics of the whole package? I intend to use this engine in my RV-6 with the Hartzell that Van's sells (the older version, not the new scimitar). ________________________________________________________________________________
From: <jlisler(at)alltel.net>
Subject: SCAT Tubing
Date: Jan 10, 2004
How much 2" SCAT tubing does it normally take to plumb a typical RV-4? I have an 0-320 with a 4 pipe Vetterman exhaust and a Robbins heat muff. Of course I'll have cabin heat to the firewall and carburetor heat. Where is a good place to get tubing? Thanks, Jerry Isler RV-4 # 1070 N455J ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: More Starter Suff
Date: Jan 11, 2004
Hi Mark, Is the starter gear only engaging "about one third" because it's teeth are bottoming out in the ring gear teeth?, or is it not extending far enough out due to design limits or because of an internal fault? If the starter gears are the same dimensions in all respects and the starter gear is traveling out to it's full potential?, check to see that the starter gear teeth are not too deep in relation to the ring gear. if they are place a shim between the starter and the mounting pad to gain full gear clearance. Good luck, Jim in Kelowna ----- Original Message ----- From: <Fiveonepw(at)aol.com> Subject: RV-List: More Starter Suff > > Howdy agin', > > My O-320 has a 122 tooth ring gear and last nite I bolted up a geared > prestolite borrowed from a friend to see if it runs better than my direct-drive > Delco. Both starters have nine teeth on the pinions, but the geared starter only > engages about a third of the depth of the ring gear teeth (no, I'm not going to > run it!) Does this indicate that the geared motor came from a 149 tooth > engine? > > Thanks again for all the help! > Mark > > ________________________________________________________________________________
From: "Charles Rowbotham" <crowbotham(at)hotmail.com>
Subject: Needed panel and cockpit pictures
Date: Jan 11, 2004
All, I'm finishing up a presentation (for our EAA chapter) on cockpit design and could use any digital pictures of completed (or almost completed) cockpits and panels. Will probably use 3-4 pictures in the slide show and will certainly credit the photographer/builder. They do not have to be from RVs. If fact I could use 1-2 from older cert aircraft. Please email them to >> crowbotham(at)myeastern.com Thanks, Chuck Rowbotham RV-8A Scope out the new MSN Plus Internet Software optimizes dial-up to the max! ________________________________________________________________________________
Date: Jan 10, 2004
From: "Richard V. Reynolds" <rvreynolds(at)macs.net>
Subject: Jeppesen Skybound II NavCard Datawritter
Can I use a Macintosh with Virtual PC to run the Jeppesen Skybound II service? What interface "cable or device" do I use for the PCMCIA slot? Richard Reynolds, Norfolk, VA, RV-6A, almost there! ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Jan 11, 2004
Subject: Re: More Starter Suff
Hi Jim- The gears align correctly as far as extension of the pinion- a better way to describe this might be that they are in the same plane (geometrically< G>) but their centers are about 1/4" too far apart- picture the following symbols as correct gear mesh: >> , where these are more like: > > . Any better? The owner of the Prestolite did see my original post and called to confirm that the starter did come from a 149 tooth engine, so we'll park all this in the archives in case someone else runs into it! Thanks Jim & Mike! Mark > Is the starter gear only engaging "about one third" because it's teeth are > bottoming out in the ring gear teeth?, or is it not extending far enough out > due to design limits or because of an internal fault? If the starter gears > are the same dimensions in all respects and the starter gear is traveling > out to it's full potential?, check to see that the starter gear teeth are > not too deep in relation to the ring gear. if they are place a shim between > the starter and the mounting pad to gain full gear clearance. > > Good luck, > > Jim in Kelowna > ----- Original Message ----- > From: <Fiveonepw(at)aol.com> > To: > Subject: RV-List: More Starter Suff > > > > > >Howdy agin', > > > >My O-320 has a 122 tooth ring gear and last nite I bolted up a geared > >prestolite borrowed from a friend to see if it runs better than my > direct-drive > >Delco. Both starters have nine teeth on the pinions, but the geared > starter only > >engages about a third of the depth of the ring gear teeth (no, I'm not > going to > >run it!) Does this indicate that the geared motor came from a 149 tooth > >engine? > > > >Thanks again for all the help! > >Mark > > ________________________________________________________________________________
From: "Ronnie Brown" <romott(at)adelphia.net>
Subject: Re: Microair 760
Date: Jan 11, 2004
Reduction of background cockpit and engine noise while talking is a function of the microphone, not the intercom. Aircraft microphones are designed to be noise cancelling by having holes on both side of the mike. With the mike pointed directly at your mouth and square to your mouth, your voice is picked out of the noisy aircraft cabin. Ronnie Brown From: "Vic Jacko" <vicwj(at)earthlink.net> Subject: Re: RV-List: Microair 760 The intercom with the current Microair is either on or off depending whether you ground or un-ground the correct pin for intercom. When the pin is grounded the intercom is live. when the pin is un-grounded the headset is dead with no noise except what might be received on the radio receiver. I heard of some transceiver system (can't recall) that has a squelch built into the intercom which is part of the radio intercom system. It might be the new Becker! anyone know ? Yes the system is noisy when turned on but so are most other systems when you break the squelch and talk. They all pick up cockpit, air and engine noise. some more than others Vic ----- Original Message ----- From: <Fiveonepw(at)aol.com> Subject: Re: RV-List: Microair 760 > > In a message dated 1/10/04 8:11:24 AM Central Standard Time, RVEIGHTA(at)aol.com > writes: > > > Since you still have a hot mike, > > doesn't it pick up ambient noise, making conversation difficult? > > But don't you still have to break squelch for the sidetone/intercom to > function, and therefore no ambient noise when not talking? > > Mark > > ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)QCBC.ORG>
Subject: Re: More Starter Suff
Date: Jan 11, 2004
to get more teeth the ring gear must have a large diameter. So when you use fewer teeth, it will have a smaller diameter and will fail to mesh. ----- Original Message ----- From: <Fiveonepw(at)aol.com> Subject: Re: RV-List: More Starter Suff > > Hi Jim- The gears align correctly as far as extension of the pinion- a better > way to describe this might be that they are in the same plane (geometrically< > G>) but their centers are about 1/4" too far apart- picture the following > symbols as correct gear mesh: >> , where these are more like: > > . Any > better? > > The owner of the Prestolite did see my original post and called to confirm > that the starter did come from a 149 tooth engine, so we'll park all this in the > archives in case someone else runs into it! > > Thanks Jim & Mike! > > Mark > > > Is the starter gear only engaging "about one third" because it's teeth are > > bottoming out in the ring gear teeth?, or is it not extending far enough out > > due to design limits or because of an internal fault? If the starter gears > > are the same dimensions in all respects and the starter gear is traveling > > out to it's full potential?, check to see that the starter gear teeth are > > not too deep in relation to the ring gear. if they are place a shim between > > the starter and the mounting pad to gain full gear clearance. > > > > Good luck, > > > > Jim in Kelowna > > ----- Original Message ----- > > From: <Fiveonepw(at)aol.com> > > To: > > Subject: RV-List: More Starter Suff > > > > > > > > > >Howdy agin', > > > > > >My O-320 has a 122 tooth ring gear and last nite I bolted up a geared > > >prestolite borrowed from a friend to see if it runs better than my > > direct-drive > > > >Delco. Both starters have nine teeth on the pinions, but the geared > > starter only > > >engages about a third of the depth of the ring gear teeth (no, I'm not > > going to > > >run it!) Does this indicate that the geared motor came from a 149 tooth > > >engine? > > > > > >Thanks again for all the help! > > >Mark > > > > > ________________________________________________________________________________
Date: Jan 11, 2004
From: Kevin Horton <khorton01(at)rogers.com> Consumption]
Subject: Re: RE: Percent horsepower [was Specific Fuel
Consumption] I'm on the road, with infrequent internet access, so please excuse the late post. Yes, the engine is a big air pump, and MP and RPM are definitely the major factors in determining how much power is produced. But we can't ignore the altitude. The higher the altitude the lower the exhaust back pressure, so we get better cylinder scavenging and more power for the same MP and RPM. For example, looking at the Lycoming O-360 power chart on curve 10350-A (this may have been replaced by a different curve in later manuals, with slightly different powers, but the principle is the same). If I use 2400 rpm and 24" MP, and assume standard temperatures - at sea level I get 136 hp and at 5,000 ft I get 147 hp. If I look at 2500 and 20", I see 107 hp at sea level, 117 hp at 5,000 ft and 123 hp at 8,000 ft. So, altitude matters, and those rules of thumb that purport to calculate percent power from MP and RPM are not worth much. Fuel flow is a much better measure of hp, as Mel originally noted. Using fuel flow to determine power produced does assume you lean using some repeatable technique, as the specific fuel consumption will vary depending on whether you are at full rich, leaned to best power or leaned to max economy. Kevin Horton > >Trampas, > >I agree with your points. An engine is a big air pump. At a given MP and >RPM, it is going to ingest a set quantity of air. If we hit the perfect >stociometric fuel/air ratio, we are going to deliver the max possible >power. Thus, if one sets a specific MP and RPM and fuel/air ratio, power >is also predictiable. Modern automobile engines do this very >effectively as you point out using mass airflow sensors, O2 sensors and >computers. Things most of us don't have in our RVs. > >With our aircraft engines, we have to control mixture and my post was >intended to point out that by looking at the fuel flow it is possible to >estimate horsepower being produced, which in turn can be converted to % of >power depending on the size engine you start out with. I agree that the >further away from the optimum stociometric ratio you get, the less >accurate this becomes, so if you pump in a lot more fuel than you can >effectivly combust, you will not get any additional power, and will in >fact get less power. I am not really sure about the impact of running >either slightly rich of peak or slightlylean of peak (+75 to -50) on the >power output per gallon used. So this weekend I will try an >experiment. I will set up a TAS of 164kts by running wide open throttle, >2400 rpm and lean of peak and record fuel flow, and then keep the RPM at >2400, and find the MP required to get 164kts at 75 degrees rich of peak, >and see what fuel flow results. Going 164kts will take the ! >same horsepower, so any change in fuel flow will be due to efficiencies in >the combustion of the fuel. > >Mel Jordan >RV-6A >Tucson > > >Subject: RE: Percent horsepower [was Specific Fuel Consumption] >From: Trampas (tstern(at)nc.rr.com) >Date: Fri Jan 09 - 7:17 AM > > >The way I view things is that fuel produces power. Therefore based on your >engine's efficiency the amount of fuel you burn is proportional to the >horsepower, with in reason. By reason I mean if you dump all gas and no air, >you get no power... > >So if we go back to engine theory and say that we want to have a 14.7:1 air >fuel ratio, then by measuring the air entering the engine we can calculate >the fuel burned, again assuming 14.7:1. So to calculate the mass of the air >entering the engine we can get close by measuring the RPMs, Air temperature, >Barometer pressure, and MAP, this is called speed density calculations. > >Now what most people do for calculating percentage of horsepower is realize >that the air temperature and barometer pressure cancel out, removed from >equation. Thus you can estimate percentage of horsepower based on MAP and >RPM, again assuming constant fuel mixture. This the problem, if you change >air fuel ratio/mixture you change the maximum horsepower and thus you may >still read 75% horsepower but your 100% horsepower level may have changed. > >A better method would be to calculate real horsepower estimates. That is by >measuring the fuel flow, and the air flow you can actually calculate the >fuel to air ratio. Then by knowing the efficiency of the engine you can get >a pretty good estimate of real horsepower, however the efficiency of the >engine will be variable and not easy to estimate, thus you will always have >some inaccuracies. Even better is to use a fuel injected engine with an O2 >sensor such that the computer maintains a constant air fuel ratio. > >Regards, >Trampas Stern > >Stern Technologies >4321 Waterwheel Dr >Raleigh NC 27606 >919-832-8441 Ext. 12 (voice) >919-832-8441 (fax) >www.sterntech.com ________________________________________________________________________________
Date: Jan 11, 2004
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Re: More Starter Suff
> > > to get more teeth the ring gear must have a large diameter. So when you use > > fewer teeth, it will have a smaller diameter and will fail to mesh. > >That would depend on the pitch of the teeth. Right. Check out some stuff on gears at www.engineersedge.com select design data then look for gear pitch conversions on the right side. http://www.sdp-si.com/D190/HTML/D190T28.htm nice drawing This site is for small drive components, check their home page. K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
From: "GMC" <gmcnutt(at)intergate.ca>
Subject: Microair 760 radio
Date: Jan 11, 2004
Thanks to everyone who responded to my question about the Microair 760 comm radio, here is a summary of responses. All nine were happy with performance of radio with comments such as crisp & clear at 75 NM, and picks up ATIS farther out than Garmin GPS/COMM. One user was 50/50 on radio, good performance but not happy with having to send to Australia for warranty work. Built in Intercom seems to have a problem with cockpit noise but so does my Apollo SL-60. I will watch progress on Xcom and if they miss their production date again I will buy the Microair. Thanks everyone. George McNutt Langley BC. ________________________________________________________________________________
From: Leesafur(at)aol.com
Date: Jan 11, 2004
Subject: RV-3 Aileron bracket
I've got it! I will use all three suggestions. Relive the access hole down to the flange; install a shim and nut plate. That way if I ever have to take the bolt out for whatever reason I don't have to worry about fumbling around with a little shim and nut threw a little hole. Thanks for your help I'll post a picture when I get er done that is after I place ANOTHER ORDER for the nut plate. 8-) Lee Anoka MN RV-3 wing ________________________________________________________________________________
From: Jerry2DT(at)aol.com
Date: Jan 11, 2004
Subject: Re: RV6A flap brace - big oops!
Brad... I made the same mistake on my -6a you describe. I chose to drill out the entire brace and replace with a new one. That way hole spacing is not a problem. BTW, I don't quite understand when you say your flap is 3/8" "too high"... It should just clear the top skin by 1/32" or so. Are we talking about the same dimension? By "too high" you must mean the flap won't even begin to fit under the top skin... Sorry if I'm dense... Jerry Cochran -6a flying :) :) :) -6a building :) ________________________________________________________________________________
Date: Jan 11, 2004
From: Michael McGee <jmpcrftr(at)teleport.com>
Subject: Engineering reference link was More Starter Suff
At 09:56 2004-01-11, you wrote: > > > > > > to get more teeth the ring gear must have a large diameter. So when > you use > > > fewer teeth, it will have a smaller diameter and will fail to mesh. > > > >That would depend on the pitch of the teeth. > >Right. Check out some stuff on gears at >www.engineersedge.com select design data then look for gear >pitch conversions on the right side. > >http://www.sdp-si.com/D190/HTML/D190T28.htm nice drawing This site >is for small drive components, check their home page. > > >K. H. (Hal) Kempthorne >RV6-a N7HK - Three trips to OSH now. >PRB (El Paso de Robles, CA) Wow, that's a great reference site. Thanks Hal. Got any more links like that? Mike (thawing out in Portland) Mike McGee, RV-4 N996RV, O320-E2G, Hillsboro, OR 13B in gestation mode ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)QCBC.ORG>
Subject: Re: More Starter Suff
Date: Jan 11, 2004
Let me go back. IF the pinion is the same pitch, then the ring gear has to get smaller for fewer teeth which is what the person described. ----- Original Message ----- From: "kempthornes" <kempthornes(at)earthlink.net> Subject: Re: RV-List: More Starter Suff > > > > > > to get more teeth the ring gear must have a large diameter. So when you use > > > fewer teeth, it will have a smaller diameter and will fail to mesh. > > > >That would depend on the pitch of the teeth. > > Right. Check out some stuff on gears at > www.engineersedge.com select design data then look for gear > pitch conversions on the right side. > > http://www.sdp-si.com/D190/HTML/D190T28.htm nice drawing This site > is for small drive components, check their home page. > > > K. H. (Hal) Kempthorne > RV6-a N7HK - Three trips to OSH now. > PRB (El Paso de Robles, CA) > > ________________________________________________________________________________
Date: Jan 11, 2004
From: Laird Owens <owens(at)aerovironment.com>
Subject: Re: Needed panel and cockpit pictures
Chuck, Attached is a picture of my RV-6 panel. Feel free to use it if you'd like. If you have any questions, let me know. Laird Owens So Cal > >All, > >I'm finishing up a presentation (for our EAA chapter) on cockpit design and >could use any digital pictures of completed (or almost completed) cockpits >and panels. Will probably use 3-4 pictures in the slide show and will >certainly credit the photographer/builder. They do not have to be from RVs. >If fact I could use 1-2 from older cert aircraft. > >Please email them to >> crowbotham(at)myeastern.com > >Thanks, > >Chuck Rowbotham >RV-8A ________________________________________________________________________________
From: don522(at)webtv.net (Don McCallister)
Date: Jan 11, 2004
Subject: DAR's Familiar with RV6/6A
Are there DAR's that have built a RV 6/6A and where located ?- if so, please contact me on the internet address above and phone number. Thanks. Don McCallister RV6A N522DM ________________________________________________________________________________
Date: Jan 11, 2004
From: kempthornes <kempthornes(at)earthlink.net>
Subject: Re: Engineering reference link was More Starter Suff
> >Wow, that's a great reference site. Thanks Hal. Got any more links like >that? >Mike (thawing out in Portland) http://www.efunda.com/formulae/formula_index.cfm And you can certainly Google for more! K. H. (Hal) Kempthorne RV6-a N7HK - Three trips to OSH now. PRB (El Paso de Robles, CA) ________________________________________________________________________________
From: "James E. Clark" <james(at)nextupventures.com>
Subject: DAR's Familiar with RV6/6A
Date: Jan 11, 2004
Don, It would help if you shared with us the geographic area of interest. There is a DAR list at Doug Reeves' "Van's Airforce" site. Try clicking on this: http://65.219.228.161/dar.htm James > -----Original Message----- > From: owner-rv-list-server(at)matronics.com > [mailto:owner-rv-list-server(at)matronics.com]On Behalf Of Don McCallister > Sent: Sunday, January 11, 2004 3:48 PM > To: rv-list(at)matronics.com > Subject: RV-List: DAR's Familiar with RV6/6A > > > Are there DAR's that have built a RV 6/6A > and where located ?- if so, please contact me on the internet address > above and phone number. Thanks. > Don McCallister RV6A N522DM > > ________________________________________________________________________________
Date: Jan 11, 2004
From: "Richard V. Reynolds" <rvreynolds(at)macs.net>
Subject: Jeppesen Skybound II NavCard Datawritter
Can I use a Macintosh with Virtual PC to run the Jeppesen Skybound II service? What interface "cable or device" do I use for the PCMCIA slot? Richard Reynolds, Norfolk, VA, RV-6A, almost there! ________________________________________________________________________________
From: "C J Heitman" <cjh(at)execpc.com>
Subject: Proprietary AOA flap switch
Date: Jan 11, 2004
Jeff, The 2nd picture on this page: http://my.execpc.com/~cjh/fuse-1.html shows the split collar that I made to actuate the AOA microswitch. The round collar has a flat on one side. It can be rotated to adjust the point of actuation. Chris Heitman Dousman WI RV-9A N94ME (flying!) http://my.execpc.com/~cjh/rv9a.html -----Original Message----- Anyone using the Proprietary Systems AOA unit have pictures of their flap position switch installation? Jeff Point --- ________________________________________________________________________________
From: "RV6 Flyer" <rv6_flyer(at)hotmail.com>
Subject: Jeppesen Skybound II NavCard Datawritter
Date: Jan 12, 2004
Most Notebook computers have a PCMCIA slot. My notebook does and have added PCMCIA adapters to both of my desktop machines. ActionTec makes the PC750 http://www.actiontec.com/support/readers/pc750.html. My Intel PIII 866 Win 98SE machine likes it but it did now want to work in my AMD XP 3000+ Win XP Pro machine. (Win XP Pro driver did not support this manufacturer and the manufacturer did not support XP with a driver.) Now Antec makes DataChute PCI Internal PCMCIA Reader/Writer that works great in on this machine AMD XP 3000+. http://www.antec-inc.com/pro_details_dataIO.php?ProdID=64098 Can buy both on E-Bay but I know nothing about a Mac. The PCMCIA is hardware. My experience with Mac has been what you buy is what you get hardware wise. The PC has many different hardware manufacturers and as such less standardarization than the Mac. I have two PCMCIA hard drives that work in both machine and a SmartMedia adapter. I purchased the SkyBound II but have not used it yet. (I have the hardware but do not have the data service yet.) Having the PCMCIA adapter in the desktop give me backup when the notebook does not work. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,425 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: "Richard V. Reynolds" <rvreynolds(at)macs.net> Subject: RV-List: Jeppesen Skybound II NavCard Datawritter Date: Sun, 11 Jan 2004 09:02:27 -0500 Can I use a Macintosh with Virtual PC to run the Jeppesen Skybound II service? What interface "cable or device" do I use for the PCMCIA slot? Richard Reynolds, Norfolk, VA, RV-6A, almost there! Check out the new MSN 9 Dial-up fast & reliable Internet access with prime ________________________________________________________________________________
Date: Jan 11, 2004
From: "thomas a. sargent" <sarg314(at)earthlink.net>
Subject: Re: ELT antenna mounting RV8A
Jack: How far were you from the tower when they reported receiving your signal? -- Tom Sargent RV-6A Jack Lockamy wrote: > >Mike (and others), > >I used the same type ELT antenna (rubber duck) and also mounted it under the empennage fairing, mounted facing aft off the rear bulkhead. Same results..... tower reported LOUD and CLEAR. The antenna is there to stay. In most crashes, the tail is likely to survive better than the fuse or wing.... IMHO. > > ________________________________________________________________________________
From: "Mike Nellis" <mike(at)bmnellis.com>
Subject: Austin Area Help
Date: Jan 11, 2004
Do anyone in the Austin area happen to have a pneumatic squeezer that I could borrow for about an hour. I've got a couple of 3/16 rivets that have to be squeezed and I haven't been working out lately. I would return it the same day. Thanks in advance. Mike Nellis RV-6 Fuselage N699BM 1947 Stinson 108-2 NC9666K http://bmnellis.com ________________________________________________________________________________
Subject: Re: Sonex crash (was ELT antenna mounting RV8A)
From: glenn.williams(at)businessacft.bombardier.com
Date: Jan 12, 2004
01/12/2004 07:03:54 AM Thanks Jack: It was/is a bad situation. However I am glad to know your still in the "hobby". My brother was in the U.S. Airways plane crash at Charlotte N.C. He and his wife lived although they had to have major surgeries. And he only flies now when the military sends him somewhere, but hates it otherwise. ( he used to love flying) I hope to never endure a situation such as the one you, my brother and countless others have had to go through. Hope this letter finds you well and best of luck to you. Regards Glenn ________________________________________________________________________________
From: Fiveonepw(at)aol.com
Date: Jan 12, 2004
Subject: Facet High Pressure?
Question # 278: Can the Facet fuel pump Van's sells have a failure mode where it generates too much pressure? I poured fuel in one of my tanks last nite and turned on the pump. It clicked loudly for about 6-8 seconds, then got much quieter and slower as the fuel hit it. All normal, according to archives. I then looked at my EIS to see if the pressure sender was working correctly and the display was flashing a fuel pressure warning- it showed 29psi! I acknowledged the fault, the display returned to the normal page and it still said 29! I immediately shut off the pump & watched the displayed pressure drop down,(indicating the sender is at least functioning, but I'm haven't yet checked the EIS for Aux2 scaling). Naturally I jumped out of the plane to find gas pouring out of the airbox, possibly at least a pint or more. I estimate the pump ran for maybe ten seconds after it primed. The pump is the standard little square one in Van's catalog (only model they sell) the ES40108. I'll check with them later today, and also connect a regular low pressure gauge to the system & check that tonight. Any or suggestions? Thanks as always, Mark ________________________________________________________________________________
Date: Jan 12, 2004
From: Jim Oke <wjoke(at)shaw.ca>
Subject: Re: RV6A flap brace - big oops!
Yes, it does sound like your flap brace is located in the wrong location on the spar web. My advice would be to drill out the rivets, reposition the spar brace to get the airfoil shape to what you feel it should be and then redrill the brace to the spar web. If some of the rivet holes in the spar web are going to be too close vertically for comfort, why not consider moving them laterally a half inch or so to ensure there is a fresh hole with decent edge spacing. Yes, this will leave extra unfilled holes in the web and the brace but assuming they are clean and decently de-burred there should be no effect on strength or service life. Adjust the spacing to have perhaps an extra rivet or two along the brace-to-web join and that should be fine. A consult with Van's about how many rivets are really needed in this area and the spacing of same would be a good idea. The extra holes in the spar web could be filled with rivets if you wanted to for appearance purposes but this will have no practical effect strength-wise. Messing about with the flap brace would probably do more harm than good in this regard. FWIW, this area is simply not visible when the flaps are installed so no need to worry about others might see later on and only you will know the difference. Replacing the flap brace is doable but would obviously do nothing for the holes in the spar web and would seem to be a lot of work for a hidden appearance factor. There are cases where the "cure" of replacing parts can be worse than leaving the problem be. Jim Oke RV-3, RV-6A Winnipeg, MB ----- Original Message ----- From: "Brad Benson" <brad(at)notamd.com> Subject: RV-List: RV6A flap brace - big oops! > > Argh. > > I just came in from the shop, where I discovered what appears to > be a rather large error on my part. Being a rational person, I > thought I would seek the wisdom of the group before I freak out > :-). > > I have a RV6A QB, which I've recently been able to start working > on again. The last thing I did last year before taking time from > the project to finish off a basement was to attach the flap braces > to both wings and fit the flaps. Getting backing into the > project, I fit the flaps to the wings again this morning and > noticed that the flap for the left wing is not placed right; > vertically, it sits perhaps 3/8" higher than it should. I dug > out the airfoil templates, and sure enough, the flap needs to be > lowered about 3/8" at the inboard end and about 1/4" outboard. > > One solution is to lower the flap brace (W-621) on the rear spar > web (W-607A). I'm concerned about doing this, however, since > new rivet holes will be needed in the rear spar and they will be > too close to the existing holes. Since I already have extra > holes in this piece anyway (from another earlier mistake...grumble > grumble grumble), I don't have a lot of confidence in this > approach. > > The next solution, not one I'm really very excited about, is > replacing the rear spar web (W-607A). This is a much bigger task, > but if I have to do it I will. It looks like the hardest part of > this approach will be riveting the top inboard skin back on, since > the bottom skin is already in place. I should be able to transfer > the doublers, aileron brackets, etc. without any problems. > > Thanks! > Brad Benson, Software Engineer / RV6A Builder > brad(at)notamd.com > > ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: 4 tank RV-8 question
Date: Jan 12, 2004
A friend of mine was asked to install 4 tanks, 2 extra outboard, in a RV-8 for an IFR Commuter for a N.D. to Texas mission. NO Acro. I know this has been discussed, or done, any info would be appreciated. I will forward the responses to him. Tailwinds, Doug Rozendaal ________________________________________________________________________________
From: "Doug Rozendaal" <dougr(at)petroblend.com>
Subject: Sexy panels
Date: Jan 12, 2004
I am writing an article for IFR magazine about all the affordable sexy stuff we have that the spam cans don't. I am looking for a hi-res picture of a really hi-tech panel. It would not have to be RV. An emphasis on non-certified avionics, autopilot, engine monitoring would be best. Send them to me directly at dougr(at)petroblend.com Tailwinds, Doug ________________________________________________________________________________
From: Richard Meske <rmeske@gcfn.org> (SquirrelMail authenticated user rmeske) by www.gcfn.org with HTTP; Mon,
12 Jan 2004 10:26:51.-0500(at)matronics.com (EST)
Date: Jan 12, 2004
Subject: Re: ELT antenna mounting BAD CHOICE
Just thought I'd pipe in and say, this bothers me, and should others: PLEASE do NOT encourage others to install the ELT antennas in the empenage fairing. Even though it can be done, it is not a wise choice. If there are any HAM operators out there, they'll back me up on the facts. First of all; If, and when you really need this ELT, . . you will certainly want to be heard, and found quickly. Second of all; Mounting the ELT antenna in this location severly limits your output signal strength. Consider if you crash, you will be on the ground, and maybe in a gully of valley somewhere. In this case, you'll need all of the signal strength you can muster to be heard and found quickly. The frequencies that the ELT uses are mostly line of site communication. The closest tower or FSS will most likely be far away. The only person(s) that will hear a weak signal will be the guys that normally fly in the air. Even they need a good signal to trip their ELT receiving alarm. If you study up on antennas, you'll quickly find out that an antenna needs a good ground plane to work against. Mounting an antenna in the empenage fairing does not cut it here. ALSO, the surrounding aircraft frame acts like a cage keeping most of the signal strength within the tail section of the aircraft. It's almost like building an antenna inside a bird cage, . . or like keeping all of the RF inside our microwaves to exaggerate a little. The ELT signal that will leak out of the fiberglass fairing area will be weak. You cannot judge this strength by the modulated tone that you hear when you test your ELT. It will sound the same. HAM operators test their radios and antennas with a signal strength meter. If anyone doubts what I am saying, please ask any HAM radio operator that has done some testing on their radio's for signal strength for different antenna configurations and locations. It really matters. Again, PLEASE do not encourage others to install their ELT antennas in locations that limit signal strength. After all, most of us want to be found quickly when we need the use of our ELT! OK, off of my soap box. Best regards to all, Rich www.aircraftextras.com > Jack: How far were you from the tower when they reported receiving your signal? Tom Sargent RV-6A > Jack Lockamy wrote: RV-List message posted by: "Jack Lockamy" Mike (and others), I used the same type ELT antenna (rubber duck) and also mounted it under the empennage fairing, mounted facing aft off the rear bulkhead. Same results..... tower reported LOUD and CLEAR. The antenna is there to stay. In most crashes, the tail is likely to survive better than the fuse or wing.... IMHO. ________________________________________________________________________________
Date: Jan 12, 2004
From: Richard Tasker <retasker(at)optonline.net>
Subject: Re: ELT antenna mounting BAD CHOICE
Okay, then where would you recommend it be mounted? Dick Tasker Richard Meske (SquirrelMail authenticated user rmeske) wrote: > >Just thought I'd pipe in and say, this bothers me, and should others: > >PLEASE do NOT encourage others to install the ELT antennas in the empenage >fairing. Even though it can be done, it is not a wise choice. If there >are any HAM operators out there, they'll back me up on the facts. > >First of all; >If, and when you really need this ELT, . . you will certainly want to be >heard, and found quickly. > >Second of all; >Mounting the ELT antenna in this location severly limits your output signal >strength. Consider if you crash, you will be on the ground, and maybe in a >gully of valley somewhere. In this case, you'll need all of the signal >strength you can muster to be heard and found quickly. The frequencies >that the ELT uses are mostly line of site communication. The closest tower >or FSS will most likely be far away. The only person(s) that will hear a >weak signal will be the guys that normally fly in the air. Even they need >a good signal to trip their ELT receiving alarm. > >If you study up on antennas, you'll quickly find out that an antenna needs >a good ground plane to work against. Mounting an antenna in the empenage >fairing does not cut it here. ALSO, the surrounding aircraft frame acts >like a cage keeping most of the signal strength within the tail section of >the aircraft. It's almost like building an antenna inside a bird cage, . . >or like keeping all of the RF inside our microwaves to exaggerate a >little. > >The ELT signal that will leak out of the fiberglass fairing area will be >weak. You cannot judge this strength by the modulated tone that you hear >when you test your ELT. It will sound the same. HAM operators test their >radios and antennas with a signal strength meter. If anyone doubts what I >am saying, please ask any HAM radio operator that has done some testing on >their radio's for signal strength for different antenna configurations and >locations. It really matters. > >Again, PLEASE do not encourage others to install their ELT antennas in >locations that limit signal strength. After all, most of us want to be >found quickly when we need the use of our ELT! > >OK, off of my soap box. > >Best regards to all, >Rich >www.aircraftextras.com > > > > >>Jack: >> >> >How far were you from the tower when they reported receiving your signal? >Tom Sargent RV-6A > > > >>Jack Lockamy wrote: >> >> >RV-List message posted by: "Jack Lockamy" >Mike (and others), >I used the same type ELT antenna (rubber duck) and also mounted it >under the empennage fairing, mounted facing aft off the rear bulkhead. >Same results..... tower reported LOUD and CLEAR. The antenna is there >to stay. In most crashes, the tail is likely to survive better than >the fuse or wing.... IMHO. > > > > ________________________________________________________________________________
From: RGray67968(at)aol.com
Date: Jan 12, 2004
Subject: PC680 Battery
I installed a PC680 battery (recommended right here) last January due to poor performance of my previous battery during the cold wx starting. My O-360 Warnke RV6 is kept in a heated hangar. After only 1 year with the PC680 I've noticed that it wants to crank over rather slow for the 1st blade then will pick up momentum. Saturday I left my plane sit out in the 12deg cold air for about 3 hours and the battery just about gave up the ghost. Did I get a 'bad' battery or what? This is unacceptable in my opinion. Not sure whether to get a replacement PC680 or change over to the Concorde. I'm wide open....thanks in advance. Rick Gray RV6 in Ohio at the Buffalo Farm ________________________________________________________________________________
Date: Jan 12, 2004
From: Bill VonDane <bill(at)vondane.com>
Subject: Re: Sexy panels
Doug... I have one for you. I just finished a panel for a builder here... It has a Dynon, Altrack, Navaid, EI Engine Analyzer, panel mounted 196, Garmin and UPS radios... I can take some hi-res photos and give you an equipment list... Oh yeah... Bill Mackey's RV-8 flew for the first time on Dec, 17 2003! It has an Aerosport Power XP360 and Hartzel 74" blended airfoil C/S prop... We flew it again on Sunday and did some GPS speed runs and were seeing about 210 MPH TAS at 9500', and 2500 RPM... Here's some photos: http://www.vafml.org/members/bmackey/index.htm -Bill VonDane EAA Tech Counselor RV-8A ~ N8WV ~ Colorado Springs www.vondane.com www.creativair.com www.epanelbuilder.com ----- Original Message ----- From: "Doug Rozendaal" <dougr(at)petroblend.com> Subject: RV-List: Sexy panels > > I am writing an article for IFR magazine about all the affordable sexy stuff > we have that the spam cans don't. I am looking for a hi-res picture of a > really hi-tech panel. It would not have to be RV. An emphasis on > non-certified avionics, autopilot, engine monitoring would be best. > > Send them to me directly at dougr(at)petroblend.com > > Tailwinds, > Doug > > ________________________________________________________________________________
Date: Jan 12, 2004
Subject: Re: PC680 Battery
From: Denis Walsh <denis.walsh(at)comcast.net>
Have been running 680 and 625 for the last three years. Cranks better than the Concorde and lasts better for me. A friend had an odyssey fail, we attributed this to the fact that it was run dead several times? Should last at least two years in normal service! Hate to belabor the obvious but check all connections and the contactors. I did have a (firewall mounted) starter solenoid fail in a manner to give your symptoms. It was making a poor connection due to the slam wear on the big copper disk inside. Good luck Denis > From: RGray67968(at)aol.com > Reply-To: rv-list(at)matronics.com > Date: Mon, 12 Jan 2004 11:48:34 EST > To: rv-list(at)matronics.com > Subject: RV-List: PC680 Battery > > > I installed a PC680 battery (recommended right here) last January due to poor > performance of my previous battery during the cold wx starting. My O-360 > Warnke RV6 is kept in a heated hangar. After only 1 year with the PC680 I've > noticed that it wants to crank over rather slow for the 1st blade then will > pick up > momentum. Saturday I left my plane sit out in the 12deg cold air for about 3 > hours and the battery just about gave up the ghost. Did I get a 'bad' battery > or what? This is unacceptable in my opinion. Not sure whether to get a > replacement PC680 or change over to the Concorde. I'm wide open....thanks in > advance. > Rick Gray RV6 in Ohio at the Buffalo Farm > > > > > > ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: Re: ELT antenna mounting RV8A
Date: Jan 12, 2004
As the crow flies, about 20 miles. Mike R. >From: "thomas a. sargent" <sarg314(at)earthlink.net> >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: Re: RV-List: ELT antenna mounting RV8A >Date: Sun, 11 Jan 2004 21:54:43 -0700 > > >Jack: > How far were you from the tower when they reported receiving your >signal? >-- >Tom Sargent RV-6A > >Jack Lockamy wrote: > > > > >Mike (and others), > > > >I used the same type ELT antenna (rubber duck) and also mounted it under >the empennage fairing, mounted facing aft off the rear bulkhead. Same >results..... tower reported LOUD and CLEAR. The antenna is there to stay. >In most crashes, the tail is likely to survive better than the fuse or >wing.... IMHO. > > > > > > Let the new MSN Premium Internet Software make the most of your high-speed ________________________________________________________________________________
From: gtsio(at)aol.com
Date: Jan 12, 2004
Subject: ENGINES/PROPS/GOV
HAVE 0360/IO-360/O540/IO-540 ENGINE/PROPELLER/GOVERENER PACKAGES FOR JUST ABOUT ANY NEED. PLEASE CONTACT AT GTSIO(at)AOL.COM ________________________________________________________________________________
From: "Mike Robertson" <mrobert569(at)hotmail.com>
Subject: AD compliance
Date: Jan 12, 2004
Joel, This is one of those areas that will probably be discussed for eons. Your friend is technically correct, but it has been determined by the FAA head legal folks that there is no way at this time to enforce it because prior to about 1985 engines and propellers were no listed in the FAA registry with the aircraft's registration. The registration data base is what is used to send ADs. And because the database is not Completely up-to-date for ALL aircraft, all owners may not receive ADs, therefore they cannot be held accountable. there has been some attempt by certain regions, i.e. the northeastern region, to make them mandatroy anyways. They have been informed that they can't arbitrarially do that. I don't know if the word got out to all inspectors in that region yet, so beware. In my own opinion, what is probably going to happen sometime in the future is that a part of your condition inspection will be an AD search and compliance requirement. That is my opinion only though and it may, or may not, take some other form, or no form at all. Mike Robertson >From: smoothweasel(at)juno.com >Reply-To: rv-list(at)matronics.com >To: rv-list(at)matronics.com >Subject: RV-List: AD compliance >Date: Thu, 8 Jan 2004 19:47:15 -0600 > > > I was chatting with a friend the other day and he made the >statement that EXPERIMENTAL aircraft are NOT exempt from AD >compliances....... I did not get involved in a discussion that I am not >sure of but my thinking is that there is no requirement for them to >comply. > >Joel "Weasel" Graber >-4 painted as of last weekend > > High-speed usersbe more efficient online with the new MSN Premium Internet ________________________________________________________________________________
From: LeastDrag93066(at)aol.com
Date: Jan 12, 2004
Subject: Re: ENGINES/PROPS/GOV
Geographical location of engines??? ________________________________________________________________________________
From: Wheeler North <wnorth(at)sdccd.cc.ca.us>
Subject: Fuel consumption
Date: Jan 12, 2004
If you read some of Vans (as well as Theodore Von Karmonn's) old writings on the subject they mathmatically demonstrate the principle that hull drag is the major factor in both speed and power/fuel required. If both hulls are the same, and both are flyin the same, then the available HP has no bearing on consumption. Now that said, if you add two more cylinders then one hull will wiegh more than the other, so this will need a tad more fuel to fly it. But more power available can get you up there faster and higher, and will then empty your wallet at a greater rate. W ________________________________________________________________________________
Date: Jan 12, 2004
From: P M Condon <pcondon(at)mitre.org>
Subject: Re: Aviation Humor & Truism-s
AVIATION HUMOR Blue water Navy truism: There are more planes in the ocean than there are submarines in the sky. If the wings are traveling faster than the fuselage, it's probably a helicopter -- and therefore, unsafe. Navy carrier pilots to Air Force pilots: Flaring is like squatting to pee. When one engine fails on a twin-engine airplane, you always have enough power left to get you to the scene of the crash. Without ammunition, the USAF would be just another expensive flying club. What is the similarity between air traffic controllers (ATC) and pilots? If a pilot screws up, the pilot dies. If ATC screws up, the pilot dies. Never trade luck for skill. The three most common expressions (or famous last words) in aviation are:


January 04, 2004 - January 12, 2004

RV-Archive.digest.vol-os